Science.gov

Sample records for cold rolling mill

  1. Research on work roll thermal crown in cold rolling mill

    NASA Astrophysics Data System (ADS)

    Song, Lei; Shen, Mingang; Chen, Xuebo; Wang, Junsheng

    2013-05-01

    The factors which have influence on the work roll thermal crown in cold strip rolling are discussed. The heat transferring in three directions (radial axis and circumference) were considered for calculating the work roll thermal deformation. Therefore, it is a three dimensions unstable system for the work roll temperature calculation. The plastic deformation work and friction heat are calculated by the divided element and digital integration method. The simplified calculation model is built for the heat transferring along work roll. There are four zones for work roll heat transferring: roll gap zone air cooling zone emulsion zone rolls contact zone. The heat transferring between the zones is decided by the temperature difference. The inter temperature field and thermal deformation of work roll can be calculated by two-dimension finite difference method. The work roll temperature and thermal crown of actual application cold rolling mill are analyzed by the model. By the comparison between calculated values and measured values, the work roll thermal calculation model can meet the accuracy requirement of on-line control.

  2. Recycle of valuable products from oily cold rolling mill sludge

    NASA Astrophysics Data System (ADS)

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Liu, Yang; Volinsky, Alex A.

    2013-10-01

    Oily cold rolling mill (CRM) sludge contains lots of iron and alloying elements along with plenty of hazardous organic components, which makes it as an attractive secondary source and an environmental contaminant at the same time. The compound methods of "vacuum distillation + oxidizing roasting" and "vacuum distillation + hydrogen reduction" were employed for the recycle of oily cold rolling mill sludge. First, the sludge was dynamically vacuum distilled in a rotating furnace at 50 r/min and 600°C for 3 h, which removed almost hazardous organic components, obtaining 89.2wt% ferrous resultant. Then, high purity ferric oxide powders (99.2wt%) and reduced iron powders (98.9wt%) were obtained when the distillation residues were oxidized and reduced, respectively. The distillation oil can be used for fuel or chemical feedstock, and the distillation gases can be collected and reused as a fuel.

  3. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls--Application to TiN-Coated Rolls

    SciTech Connect

    Ould, Choumad; Montmitonnet, Pierre; Gachon, Yves; Badiche, Xavier

    2011-05-04

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer (''roll coating'', ''pick up'') may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  4. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls—Application to TiN-Coated Rolls

    NASA Astrophysics Data System (ADS)

    Ould, Choumad; Gachon, Yves; Montmitonnet, Pierre; Badiche, Xavier

    2011-05-01

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer ("roll coating", "pick up") may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  5. CONTROL FOR ROLLING MILL

    DOEpatents

    Shuck, A.B.; Shaw, W.C.

    1961-06-20

    A plutonium-rolling apparatus is patented that has two sets of feed rolls, shaping rolls between the feed rolls, and grippers beyond the feed rolls, which ready a workpiece for a new pass through the shaping rolls by angularly shifting the workpiece about its axis or transversely moving it on a line parallel to the axes of the shaping rolls. Actuation of each gripper for gripping or releasing the workpiece is produced by the relative positions assumed by the feed rolls adjacent to the gripper as the workpiece enters or leaves the feed rolls.

  6. VIEW OF HANDOPERATED ROLLING MILLS ROLLING STANDS FROM LEFT TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF HAND-OPERATED ROLLING MILLS ROLLING STANDS FROM LEFT TO RIGHT: THREE HIGH; THREE HIGH; THREE HIGH; THREE HIGH (OPERATED AS A TWO-HIGH); TWO HIGH TWO HIGH MANUFACTURED BY BLAW-KNOX THREE HIGH MANUFACTURED BY LEWIS FOUNDRY AND MACHINE CO. - Cambria Iron Company, Gautier Works, 12" Mill, Clinton Street & Little Conemaugh River, Johnstown, Cambria County, PA

  7. Recent developments in semiprocessed cold rolled magnetic lamination steel

    NASA Astrophysics Data System (ADS)

    Hilinski, E. J.

    2006-09-01

    Over the past 10 years the magnetic property performance of semi-processed cold rolled magnetic lamination steels in North America have approached those of nonoriented, semi-processed silicon steel. This improvement was accomplished via higher alloy levels in conjunction with hot band annealing. New temper rolling strategies can produce weakly oriented steels tailored to specific applications, such as small transformers used in fluorescent lighting ballasts. Recently, production trials for 0.0138 in product cold rolled on tin mills has been undertaken. Efforts to further improve properties through a better understanding of texture control and via implementation of new production processes, such as thin slab or strip casting, continue.

  8. Texture comparison between cold rolled and cryogenically rolled pure copper

    NASA Astrophysics Data System (ADS)

    Lapeire, L.; Sidor, J.; Martinez Lombardia, E.; Verbeken, K.; De Graeve, I.; Terryn, H.; Kestens, L. A. I.

    2015-04-01

    Nowadays, there is a considerable scientific interest in bulk ultrafine grained materials, due to their potential for superior mechanical properties. One of the possible formation methods of nano-grained materials is cryogenic rolling. The influence of rolling at cryogenic temperatures has been investigated. Significant differences in the textures and the microstructures can be observed between the cryogenically rolled copper and conventionally cold rolled copper, reduced to the same thickness.

  9. Strip edge cracking simulation in cold rolling

    SciTech Connect

    Hubert, C.; Dubar, L.; Dubar, M.; Dubois, A.

    2011-01-17

    This research work focuses on a specific defect which occurs during cold rolling of steel strips: edge-serration. Investigations on the industrial processes have led to the conclusion that this defect is the result of the edge-trimming and cold rolling sequences. The aim of this research work is to analyze the effect of the cutting process and the cold rolling on cracks occurrence, especially on strip edges.This study is performed using an experimental testing stand called Upsetting Rolling Test (URT). It allows to reproduce cold rolling contact parameters such as forward slip, reduction ratio and friction coefficients. Specimens sampled near trimmed industrial strip edges are deformed using the URT stand. Two sets of specimens with different stress states, obtained by annealing, are submitted to two reduction passes with extreme forward slips.Scanning electron microscopy observations added to 3D optical surface profiler topographies show that on one hand, forward slip has a major effect on cracks opening. On the other hand, cracks opening decreases according to high roll strip speed gradient. Concerning the heat-treated specimens, no crack appeared after all reduction passes, showing a large influence of the cutting process and consequently of the local stress state in the vicinity of the burnish and fracture regions.

  10. DETAIL OF CUTTING ROLLS ON #72 BRASS MILL SLITTER, ONE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL OF CUTTING ROLLS ON #72 BRASS MILL SLITTER, ONE OF THREE CURRENTLY IN OPERATION. BRASS STRIP IS CUT TO CUSTOMER ORDER; COPPER STRIP IS PRODUCED IN STANDARD SIZES. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  11. Metal flowing of involute spline cold roll-beating forming

    NASA Astrophysics Data System (ADS)

    Cui, Fengkui; Wang, Xiaoqiang; Zhang, Fengshou; Xu, Hongyu; Quan, Jianhui; Li, Yan

    2013-09-01

    The present research on involute spline cold roll-beating forming is mainly about the principles and motion relations of cold roll-beating, the theory of roller design, and the stress and strain field analysis of cold roll-beating, etc. However, the research on law of metal flow in the forming process of involute spline cold roll-beating is rare. According to the principle of involute spline cold roll-beating, the contact model between the rollers and the spline shaft blank in the process of cold roll-beating forming is established, and the theoretical analysis of metal flow in the cold roll-beating deforming region is proceeded. A finite element model of the spline cold roll-beating process is established, the formation mechanism of the involute spline tooth profile in cold roll-beating forming process is studied, and the node flow tracks of the deformation area are analyzed. The experimental research on the metal flow of cold roll-beating spline is conducted, and the metallographic structure variation, grain characteristics and metal flow line of the different tooth profile area are analyzed. The experimental results show that the particle flow directions of the deformable bodies in cold roll-beating deformation area are determined by the minimum moving resistance. There are five types of metal flow rules of the deforming region in the process of cold roll-beating forming. The characteristics of involute spline cold roll-beating forming are given, and the forming mechanism of involute spline cold roll-beating is revealed. This paper researches the law of metal flow in the forming process of involute spline cold roll-beating, which provides theoretical supports for solving the tooth profile forming quality problem.

  12. 5. VIEW OF BERYLLIUM PROCESSING AREA, ROLLING MILL. BERYLLIUM FORMING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. VIEW OF BERYLLIUM PROCESSING AREA, ROLLING MILL. BERYLLIUM FORMING BEGAN IN SIDE A OF THE BUILDING IN 1962. (11/5/73) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  13. 16. VIEW OF A ROLLING MILL THAT WAS USED TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. VIEW OF A ROLLING MILL THAT WAS USED TO CREATE A METAL SHEET (SHOWN). (4/16/57) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  14. Study Friction Distribution during the Cold Rolling of Material by Matroll Software

    SciTech Connect

    Abdollahi, H.; Dehghani, K.

    2007-04-07

    Rolling process is one of the most important ways of metal forming. Since the results of this process are almost finished product, therefore controlling the parameters affecting this process is very important in order to have cold rolling products with high quality. Among the parameters knowing the coefficient of friction within the roll gap is known as the most significant one. That is because other rolling parameters such as rolling force, pressure in the roll gap, forward slip, surface quality of sheet, and the life of work rolls are directly influenced by friction. On the other hand, in rolling calculation due to lake of a true amount for coefficient of friction a supposed value is considered for it. In this study, a new software (Matroll), is introduced which can determine the coefficient of friction (COF) and plot the friction hills for an industrial mill. Besides, based on rolling equations, it offers about 30 rolling parameters as outputs. Having the rolling characteristics as inputs, the software is able to calculate the coefficient of friction. Many rolling passes were performed on real industrial aluminum mill. The coefficient of friction was obtained for all passes. The results are in good agreement with the findings of the other researchers.

  15. 77. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    77. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G1 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  16. 80. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    80. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G2 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  17. 78. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    78. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G2 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  18. 79. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    79. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G2 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  19. 75. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    75. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G1 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  20. 76. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    76. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G1 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  1. #43 HOT ROLL, A TWOHIGH REVERSING MILL THAT PRODUCES THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    #43 HOT ROLL, A TWO-HIGH REVERSING MILL THAT PRODUCES THE LONGEST COPPER AND ALLOY STRIP IN THE U.S. INDUSTRY. OVERALL LENGTH OF THE RUN-OUT LINE IS 300'. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  2. The Evolution of the Surface Morphologies and Microstructures of an Unleveled Hot-Rolled Steel Strip During Cold Rolling After Hydrogen Reduction

    NASA Astrophysics Data System (ADS)

    Jing, Yu-An; Shang, Qiuyue; Zang, Xiaoming; Zhang, Lei; Peng, Xingdong; Jia, Pinfeng

    2016-01-01

    The removal of oxide scale from a hot-rolled strip surface can completely eliminate environmental pollution if performed by hydrogen-reduction descaling instead of traditional pickling descaling. However, a large number of cracks appear on the surface of a leveled hot-rolled steel strip after hydrogen reduction. This effect is likely to impede the application of reduction descaling to cold-rolled products. Nevertheless, there are almost no cracks on the surface of an unleveled hot-rolled steel strip if the hot-rolled steel strip is not subjected to repeated bending by the leveler machine. The surface quality of a reduced steel strip will be better than that of a pickled steel strip. To investigate the evolution of the surface morphologies, microstructures, and properties of an unleveled strip steel during cold rolling, unleveled strip steel samples were rolled using a four-high mill after hydrogen reduction and after pickling. The surface morphologies and cross-sectional microstructures of the samples were observed by SEM, and the surface-roughness values were measured using a TR200 profilometer before and after cold-rolling deformation. The evolution of the surface morphologies and cross-sectional microstructures of the sample after cold rolling were analyzed. The results show that the oxide scale formed on the surface turns into a metallic iron layer, and a decarburization layer appears between the metallic iron layer and the steel matrix after hydrogen reduction. Few cracks, besides pores, and bubbles, appeared on the surface of the sample after hydrogen reduction. The pores and bubbles were roll-flattened after five passes of cold rolling. The work hardening degree and mechanical properties of the reduced sample are similar to those of the pickled sample after cold rolling. Compared with the rolled sample after pickling, the surface qualities of the reduced samples are better than those of the pickled samples and better than those of the reduced samples that

  3. Simulation of cold rolling and skin rolling of strips in the deformation zone consisting only of a forward slip zone

    NASA Astrophysics Data System (ADS)

    Garber, E. A.; Shalaevskii, D. L.; Traino, A. I.

    2012-11-01

    The conditions of the appearance of an unusual deformation zone consisting only of a forward slip zone during cold rolling and skin rolling are considered. The energy-force and structure parameters of metal deformation in such deformation zones are simulated. In this case, substantial energy saving is achieved; however, they can only be actualized in a real continuous mill by increasing the forward tension to the level that sharply increases the strip break probability. The process with such a deformation zone can be performed on a pinch-pass mill at an acceptable level of forward tension (up to 35% of the yield strength), and about 50% electric energy can be saved in this case.

  4. Annealing of cold-rolled Fe-40Al single crystals

    SciTech Connect

    Yang, Y.; Baker, I.

    1997-12-31

    Single crystals of Fe-40Al were cold-rolled to plastic strains in the range 5% to 48%. Discs cut from the rolled crystals at different rolling strains were heated at 10 K/min in a differential scanning calorimeter from room temperature to 973 K. Three exothermic peaks were observed in the temperature ranges of 440--550 K, 610--650 K, and 860--930 K, all the peaks shifting to lower temperatures with increasing strain. The origins of these peaks are discussed in terms of the disorder and vacancies introduced during rolling.

  5. Optimization of cold rolling process parameters in order to increasing rolling speed limited by chatter vibrations

    PubMed Central

    Heidari, Ali; Forouzan, Mohammad R.

    2012-01-01

    Chatter has been recognized as major restriction for the increase in productivity of cold rolling processes, limiting the rolling speed for thin steel strips. It is shown that chatter has close relation with rolling conditions. So the main aim of this paper is to attain the optimum set points of rolling to achieve maximum rolling speed, preventing chatter to occur. Two combination methods were used for optimization. First method is done in four steps: providing a simulation program for chatter analysis, preparing data from simulation program based on central composite design of experiment, developing a statistical model to relate system tendency to chatter and rolling parameters by response surface methodology, and finally optimizing the process by genetic algorithm. Second method has analogous stages. But central composite design of experiment is replaced by Taguchi method and response surface methodology is replaced by neural network method. Also a study on the influence of the rolling parameters on system stability has been carried out. By using these combination methods, new set points were determined and significant improvement achieved in rolling speed. PMID:25685398

  6. Optimization of cold rolling process parameters in order to increasing rolling speed limited by chatter vibrations.

    PubMed

    Heidari, Ali; Forouzan, Mohammad R

    2013-01-01

    Chatter has been recognized as major restriction for the increase in productivity of cold rolling processes, limiting the rolling speed for thin steel strips. It is shown that chatter has close relation with rolling conditions. So the main aim of this paper is to attain the optimum set points of rolling to achieve maximum rolling speed, preventing chatter to occur. Two combination methods were used for optimization. First method is done in four steps: providing a simulation program for chatter analysis, preparing data from simulation program based on central composite design of experiment, developing a statistical model to relate system tendency to chatter and rolling parameters by response surface methodology, and finally optimizing the process by genetic algorithm. Second method has analogous stages. But central composite design of experiment is replaced by Taguchi method and response surface methodology is replaced by neural network method. Also a study on the influence of the rolling parameters on system stability has been carried out. By using these combination methods, new set points were determined and significant improvement achieved in rolling speed. PMID:25685398

  7. Strengthening of a thin austenitic stainless steel coil by cold wavy rolling with no magnetic and dimensional changes

    NASA Astrophysics Data System (ADS)

    Sekhar, K. Chandra; Kashyap, B. P.; Sangal, S.; Misra, R. D. K.

    2015-10-01

    A comparison of the effects of wavy rolling and cold rolling on microstructure variation, phase evolution, tensile and magnetic properties of a thin coil of Fe-18.47Cr-8.10Ni-0.94Mn austenitic stainless steel was made at room temperature. Wavy rolling led to strengthening with no change in magnetic property and thickness, unlike the conventional cold rolling that changed all these properties by deformation induced martensitic transformation, in addition to substructure evolution. The yield strength of 413 MPa and magnetic saturation 3.7 emu/g under mill-annealed condition increased, respectively, to 1208 MPa and 11.8 emu/g, upon four cycles of wavy rolling. While the maximum yield strength of 1790 MPa could be achieved by combining this stage of four cycles of wavy rolling with subsequent 50% conventional cold rolling, the magnetic saturation increased to 73.3 emu/g by deformation induced martensitic transformation caused by the latter.

  8. Linking Grain Boundary Microstructure to Stress Corrosion Cracking of Cold Rolled Alloy 690 in PWR Primary Water

    SciTech Connect

    Bruemmer, Stephen M.; Olszta, Matthew J.; Toloczko, Mychailo B.; Thomas, Larry E.

    2012-10-01

    Grain boundary microstructures and microchemistries are examined in cold-rolled alloy 690 tubing and plate materials and comparisons are made to intergranular stress corrosion cracking (IGSCC) behavior in PWR primary water. Chromium carbide precipitation is found to be a key aspect for materials in both the mill annealed and thermally treated conditions. Cold rolling to high levels of reduction was discovered to produce small IG voids and cracked carbides in alloys with a high density of grain boundary carbides. The degree of permanent grain boundary damage from cold rolling was found to depend directly on the initial IG carbide distribution. For the same degree of cold rolling, alloys with few IG precipitates exhibited much less permanent damage. Although this difference in grain boundary damage appears to correlate with measured SCC growth rates, crack tip examinations reveal that cracked carbides appeared to blunt propagation of IGSCC cracks in many cases. Preliminary results suggest that the localized grain boundary strains and stresses produced during cold rolling promote IGSCC susceptibility and not the cracked carbides and voids.

  9. Texture Evolution of a Non-oriented Electrical Steel Cold Rolled at Directions Different from the Hot Rolling Direction

    NASA Astrophysics Data System (ADS)

    He, Youliang; Hilinski, Erik; Li, Jian

    2015-11-01

    With the objective of optimizing the crystallographic texture of non-oriented electrical steel, i.e., reducing the <111>//ND and <110>//RD fibers and promoting the <001>//ND texture, a new rolling scheme was proposed and tested, in which the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) in order to change the orientation flow paths during cold rolling and alter the final texture of the annealed sheets. A non-oriented electrical steel containing 0.88 wt pct Si was hot rolled using conventional routes and annealed, and a number of rectangular plates were cut from the hot band with the longitudinal directions inclined at various angles, i.e., 0, 15, 30, 45, 60, 75, and 90 deg, to the HRD. These plates were then cold rolled along the longitudinal directions with a thickness reduction of 72 pct. The cold-rolled samples were annealed, temper rolled and annealed again (final annealing). The texture evolution during hot rolling, hot band annealing, cold rolling, and final annealing was characterized by electron backscatter diffraction and X-ray diffraction techniques. By changing the CRD with respect to the HRD, the initial texture and the orientation flow paths were altered, which resulted in apparent differences in the textures as compared to conventional cold rolling. After temper rolling and final annealing, the recrystallization textures consisted of mainly a <001>//ND fiber and there was almost no <111>//ND fiber. The sample cold rolled at an angle of 60 deg to the HRD had the strongest texture (intensity almost 2× of conventional rolling) with a maximum at the cube {001}<100> orientation—a magnetically favorable orientation for non-oriented electrical steels.

  10. A small economical rolling mill for producing foils used as nuclear targets

    SciTech Connect

    Greene, J.P.; Thomas, G.E.

    1996-11-01

    A small, economical rolling mill has found extensive use in the Physics Division Target Development Laboratory for producing foils used in atomic and nuclear physics experiments. This apparatus is quite versatile for its size and enables a large fraction of our target foil requirements to be realized in-house. A description of the rolling mill and some examples of targets produced will be given.

  11. Investigation and Modeling of Recrystallization of Cold Rolled Automotive Steels

    NASA Astrophysics Data System (ADS)

    Zhitelev, P.; Vasilyev, A.; Sokolov, S.; Sokolov, D.; Paligin, R.

    2016-04-01

    Ferrite recrystallization in cold-rolled sheets of automotive steels has been studied using a Geeble 3800 complex. Mathematical models for quantitative description of the process kinetics and prediction of the recrystallized ferrite grain size have been developed. These models enable performing calculations for any arbitrary heating regimes, including those that are used in industrial production practice, and allow taking into account the effects of a fairly wide range variation of the chemical composition of steels.

  12. Effect of roll-compaction and milling conditions on granules and tablet properties.

    PubMed

    Perez-Gandarillas, Lucia; Perez-Gago, Ana; Mazor, Alon; Kleinebudde, Peter; Lecoq, Olivier; Michrafy, Abderrahim

    2016-09-01

    Dry granulation is an agglomeration process used to produce size-enlarged particles (granules), improving the handling properties of powders such as flowability. In this process, powders are compacted using a roll press to produce ribbons, which are milled in granules used further in the tableting process. The granule and tablet properties are influenced by the existence of different designs of the roll compactors, milling systems and the interaction between process parameters and raw material properties. The main objective of this work was to investigate how different roll-compaction conditions and milling process parameters impact on ribbons, granules and tablet properties, highlighting the role of the sealing system (cheek plates and rimmed roll). In this context, two common excipients differing in their mechanical behaviour (MCC and mannitol) are used. The study is based on the analysis of granule size distribution together with the characterization of loss of compactability during die compaction. Results show that the tensile strength of tablets is lower when using granules than when the raw materials are compressed. Moreover, the plastic material (MCC) is more sensitive than the brittle one (mannitol). Regarding the roll-force, it is observed that the higher the roll force, the lower the tensile strength of tablets from granulated material is. These findings are in agreement with the literature. The comparison of sealing systems shows that the rimmed-roll system leads to slightly stronger tablets than the use of cheek plates. In addition, the use of the rimmed-roll system reduces the amount of fines, in particular when high roll force is applied. Overall, it can be concluded that roll-compaction effect is predominant over the milling effect on the production of fines but less significant on the tablet properties. This study points out that the balance between a good flowability by reducing the amount of fines and appropriate tablet strength is achieved with

  13. The Relationship Between Hot and Cold Rolling Parameters and Secondary Recrystallization Behavior in Silicon Steel Sheets

    NASA Astrophysics Data System (ADS)

    Jahangiri, Mohammadreza

    2015-08-01

    The effect of different hot and cold rolling process variables was evaluated for the secondary recrystallization behavior of silicon steel sheets, and a simple model was developed. On the basis of the model, the following results can be drawn: (a) for complete secondary recrystallization of silicon steel sheets, rolling of cast ingots must precede MnS precipitation start; (b) if it is necessitated, intermediate annealing during hot rolling passes must be carried out in the temperature of about 1000 °C; (c) during hot rolling, the amount of initial strain before the intermediate annealing of rolled strips at 1000 °C must be >70% reduction in thickness; (d) in the two-stage cold rolling method, the thickness reduction in the second cold rolling stage must be <61%; and (e) secondary recrystallization is encouraged by using the non-conventional three-stage cold rolling method with two intermediate anneals.

  14. Texture development in dual-phase cold-rolled 18 pct Ni maraging steel

    SciTech Connect

    Ahmad, Z.; Farooque, M.; Ul Haq, A.; Khan, A.Q.

    1997-12-01

    Austenite and martensite textures were studied in 18 pct Ni 350-maraging steel as a function of various degrees of cold rolling. The austenite phase in the samples was produced by repeated thermal cycling between ambient and 800 C. The austenite phase thus formed was mechanically unstable and transformed to the martensite phase after 30 pct cold rolling. The texture developed as a result of cold rolling, and its effect upon microstructure and hardness has been studied.

  15. Effect of cold rolling on the precipitation behavior of {delta} phase in INCONEL 718

    SciTech Connect

    Liu, W.C.; Yao, M.; Chen, Z.L.

    1999-01-01

    Systematic research has been undertaken on the effect of cold rolling on the precipitation kinetics of {delta} phase in INCONEL 718. Above 910 C, cold rolling promotes the precipitation of {delta} phase. Below 910 C, the precipitation of {delta} phase is still preceded by the {gamma}{double_prime} precipitation in cold-rolled INCONEL 718. Cold rolling promotes not only the precipitation of {gamma}{double_prime} phase but also the {gamma}{double_prime} {r_arrow} {delta} transformation. The relationship between the weight percentage of {delta} phase and aging time follows the Avrami equation. Below 910 C, as cold rolling reduction and temperature increase, the time exponent (n) decreases, whereas the rate of {delta} precipitation increases. The apparent activation energy of {delta} precipitation varies in the range of 1113 to 577 kJ/mol for 25 to 65% cold-rolled INCONEL 718 and decreases as cold rolling reduction increases. Precipitation-time-temperature (PTT) diagrams have been determined for the four cold-rolled INCONEL 718. The noses of the PTT curves are located at about 910 C. These curves are shifted significantly to longer times as cold rolling reductions decrease.

  16. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal

    SciTech Connect

    Fuerstenau, D.W.

    1992-12-01

    The objective of the research is the development of improved technology for the preparation of coal-water slurries, which have potential for replacing fuel oil in direct combustion. The fine grinding of coal is a crucial step in the manufacture of coal-water slurries. In this context, currently available grinding mills exhibit poor energy efficiency for size reduction and non-optimum packing characteristics of the ground coal. The first increases the cost of manufacture of coal-water slurries and the second adversely affects their rheological properties. The newly invented choke-fed, high-pressure roll mill is up to 50% more energy efficient and, moreover, there are reasons to believe that it produces a size distribution of ground particles which is closer to the dense packing composition. The high-pressure roll mill (which is perhaps the only really significant innovation in industrial comminution in this century) has lower capital cost, occupies less floor space, shows negligible wear rate, accepts feed with a wide range of moisture contents and, of particular importance, it can be scaled up to grind hundreds of tons of solids per hour. The high-pressure roll mill provides a unique opportunity to develop an improved technology for preparing coal-water slurries. Our research group in the University of California at Berkeley not only has a fully instrumented, laboratory-scale, choke-fed. high-pressure roll mill (the only one of its kind in the United States) but also fully instrumented laboratory ball mills for comparative fine coal preparation purposes. In this research program, our plans are to systematically investigate comminution energy consumption, deagglomeration procedures, and the stability and rheology of coal-water slurry fuel prepared with high-pressure roll mill, and to compare the results with slurry prepared with ball-milled coal.

  17. Influence of 10 % Cold Rolling Reduction on Ageing Behaviour of Hot Rolled Al-Cu-Si-Mn-Mg Alloy

    NASA Astrophysics Data System (ADS)

    Ghosh, S. K.

    2014-09-01

    In the current study, the effect of 10 % cold rolling on the different ageing phenomena of Al-Cu-Si-Mn-Mg alloy was investigated. Both hot rolled and cold rolled alloys were subjected to both natural and artificial ageing processes. Hardness was measured to understand the change in the mechanical property of the alloy before and after rolling and also during ageing processes. From microscopy, it was evident that the cold rolling and subsequent ageing provided the alloy with a structure in which CuAl2 precipitates were uniformly distributed. The alloy exhibited the peak hardness value of 92 VHN after 2 days of natural ageing, whereas the cold deformed (10 %) alloy exhibited the higher peak hardness value of 139 VHN after 3 days of natural ageing. Peak hardness of the alloy reached 94 VHN, when hot rolled alloy was subjected to ageing at 250 °C for 1 h, whereas 10 % cold rolling followed by ageing (100 °C, 15 min) demonstrated accelerated and elevated hardening. The ageing behaviours thus obtained permit the alloy to provide a range of desirable combinations of strength and ductility for high strength weight saving applications.

  18. Influence of 10 % Cold Rolling Reduction on Ageing Behaviour of Hot Rolled Al-Cu-Si-Mn-Mg Alloy

    NASA Astrophysics Data System (ADS)

    Ghosh, S. K.

    2014-10-01

    In the current study, the effect of 10 % cold rolling on the different ageing phenomena of Al-Cu-Si-Mn-Mg alloy was investigated. Both hot rolled and cold rolled alloys were subjected to both natural and artificial ageing processes. Hardness was measured to understand the change in the mechanical property of the alloy before and after rolling and also during ageing processes. From microscopy, it was evident that the cold rolling and subsequent ageing provided the alloy with a structure in which CuAl2 precipitates were uniformly distributed. The alloy exhibited the peak hardness value of 92 VHN after 2 days of natural ageing, whereas the cold deformed (10 %) alloy exhibited the higher peak hardness value of 139 VHN after 3 days of natural ageing. Peak hardness of the alloy reached 94 VHN, when hot rolled alloy was subjected to ageing at 250 °C for 1 h, whereas 10 % cold rolling followed by ageing (100 °C, 15 min) demonstrated accelerated and elevated hardening. The ageing behaviours thus obtained permit the alloy to provide a range of desirable combinations of strength and ductility for high strength weight saving applications.

  19. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    NASA Astrophysics Data System (ADS)

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-01

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  20. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    SciTech Connect

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-12

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  1. On the impact of forced roll convection on vertical turbulent transport in cold air outbreaks

    NASA Astrophysics Data System (ADS)

    Gryschka, Micha; Fricke, Jens; Raasch, Siegfried

    2014-11-01

    We investigated the impact of roll convection on the convective boundary layer and vertical transports in different cold air outbreak (CAO) scenarios using large eddy simulations (LES). The organization of convection into rolls was triggered by upstream heterogeneities in the surface temperature, representing ice and water. By changing the sea ice distribution in our LES, we were able to simulate a roll and a nonroll case for each scenario. Furthermore, the roll wavelength was varied by changing the scale of the heterogeneity. The characteristics of the simulated rolls and cloud streets, such as aspect ratios, orientation of the roll axes, and downstream extensions of single rolls agreed closely with observations in CAO situations. The vertical turbulent fluxes, calculated for each simulation, were decomposed into contributions from rolls and from unorganized turbulence. Even though our results confirmed that rolls triggered by upstream heterogeneities can substantially contribute to vertical turbulent fluxes, the total fluxes were not affected by the rolls.

  2. Recrystallization behavior of cold-rolled Zr-1Nb alloy

    NASA Astrophysics Data System (ADS)

    Tian, Hang; Wang, Xitao; Gong, Weijia; Zhou, Jun; Zhang, Hailong

    2015-01-01

    The recrystallization behavior of cold-rolled Zr-1Nb alloy was investigated by measuring the micro-Vickers hardness of the specimens annealed for various times. Different deformation reductions and annealing temperatures were coupled to study the effects of deformation and temperature on the recrystallization behavior of Zr-1Nb alloy. The results show that both large deformation reduction and high annealing temperature accelerate the recrystallization process. The microstructural evolution during recrystallization was characterized by optical microscope (OM) and transmission electron microscope (TEM) to correlate with the variation of Vickers hardness. The TEM observation also revealed the distribution of different types of Nb-containing precipitates during recrystallization. The Vickers hardness data were fitted by using the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation to derive the activation energies for recrystallization, giving the corresponding recrystallization maps. This study provides useful guidelines for the processing of a broad family of zirconium alloys based on Zr-1Nb.

  3. Intermixing in Cu/Ni multilayers induced by cold rolling

    NASA Astrophysics Data System (ADS)

    Wang, Z.; Perepezko, J. H.; Larson, D.; Reinhard, D.

    2015-04-01

    Repeated cold rolling was performed on multilayers of Cu60/Ni40 and Cu40/Ni60 foil arrays to study the details of driven atomic scale interfacial mixing. With increasing deformation, there is a significant layer refinement down to the nm level that leads to the formation of a solid solution phase from the elemental end members. Intriguingly, the composition of the solid solution is revealed by an oscillation in the composition profile across the multilayers, which is different from the smoothly varying profile due to thermally activated diffusion. During the reaction, Cu mixed into Ni preferentially compared to Ni mixing into Cu, which is also in contrast to the thermal diffusion behavior. This is confirmed by observations from X-ray diffraction, electron energy loss spectrum and atom probe tomography. The diffusion coefficient induced by cold rolling is estimated as 1.7 × 10-17 m2/s, which cannot be attributed to any thermal effect. The effective temperature due to the deformation induced mixing is estimated as 1093 K and an intrinsic diffusivity db, which quantifies the tendency towards equilibrium in the absence of thermal diffusion, is estimated as 6.38 × 10-18 m2/s. The fraction of the solid solution phase formed is illustrated by examining the layer thickness distribution and is described by using an error function representation. The evolution of mixing in the solid solution phase is described by a simplified sinusoid model, in which the amplitude decays with increased deformation level. The promoted diffusion coefficient could be related to the effective temperature concept, but the establishment of an oscillation in the composition profile is a characteristic behavior that develops due to deformation.

  4. Intermixing in Cu/Ni multilayers induced by cold rolling

    SciTech Connect

    Wang, Z.; Perepezko, J. H.; Larson, D.; Reinhard, D.

    2015-04-28

    Repeated cold rolling was performed on multilayers of Cu60/Ni40 and Cu40/Ni60 foil arrays to study the details of driven atomic scale interfacial mixing. With increasing deformation, there is a significant layer refinement down to the nm level that leads to the formation of a solid solution phase from the elemental end members. Intriguingly, the composition of the solid solution is revealed by an oscillation in the composition profile across the multilayers, which is different from the smoothly varying profile due to thermally activated diffusion. During the reaction, Cu mixed into Ni preferentially compared to Ni mixing into Cu, which is also in contrast to the thermal diffusion behavior. This is confirmed by observations from X-ray diffraction, electron energy loss spectrum and atom probe tomography. The diffusion coefficient induced by cold rolling is estimated as 1.7 × 10{sup −17} m{sup 2}/s, which cannot be attributed to any thermal effect. The effective temperature due to the deformation induced mixing is estimated as 1093 K and an intrinsic diffusivity d{sub b}, which quantifies the tendency towards equilibrium in the absence of thermal diffusion, is estimated as 6.38 × 10{sup −18} m{sup 2}/s. The fraction of the solid solution phase formed is illustrated by examining the layer thickness distribution and is described by using an error function representation. The evolution of mixing in the solid solution phase is described by a simplified sinusoid model, in which the amplitude decays with increased deformation level. The promoted diffusion coefficient could be related to the effective temperature concept, but the establishment of an oscillation in the composition profile is a characteristic behavior that develops due to deformation.

  5. Effects of microalloying on hot-rolled and cold-rolled Q&P steels

    NASA Astrophysics Data System (ADS)

    Azevedo de Araujo, Ana Luiza

    Third generation advanced high strength steels (AHSS) have been a major focus in steel development over the last decade. The premise of these types of steel is based on the potential to obtain excellent combinations of strength and ductility with low-alloy compositions by forming mixed microstructures containing retained austenite (RA). The development of heat treatments able to achieve the desired structures and properties, such as quenching and partitioning (Q&P) steels, is driven by new requirements to increase vehicle fuel economy by reducing overall weight while maintaining safety and crashworthiness. Microalloying additions of niobium (Nb) and vanadium (V) in sheet products are known to provide strengthening via grain refinement and precipitation hardening and may influence RA volume fraction and transformation behavior. Additions of microalloying elements in Q&P steels have not been extensively studied to date, however. The objective of the present study was to begin to understand the potential roles of Nb and V in hot-rolled and cold-rolled Q&P steel. For that, a common Q&P steel composition was selected as a Base alloy with 0.2C-1.5Si-2.0Mn (wt. %). Two alloys with an addition of Nb (0.02 and 0.04 wt. %) and one with an addition of V (0.06 wt. %) to the Base alloy were investigated. Both hot-rolled and cold-rolled/annealed Q&P simulations were conducted. In the hot-rolled Q&P study, thermomechanical processing was simulated via hot torsion testing in a GleebleRTM 3500, and four coiling temperatures (CT) were chosen. Microstructural evaluation (including RA measurements via electron backscattered diffraction - EBSD) and hardness measurements were performed for all alloys and coiling conditions. The analysis showed that Nb additions led to overall refinement of the prior microstructure. Maximum RA fractions were measured at the 375 °C CT, and microalloying was associated with increased RA in this condition when compared to the Base alloy. A change in

  6. Microstructure, Texture, and Deep Drawability Under Two Different Cold-Rolling Processes in Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Gao, Fei; Yu, Fu-xiao; Misra, R. D. K.; Zhang, Xiang-jun; Zhang, Shu-min; Liu, Zhen-yu

    2015-10-01

    In the present study, the through-thickness texture evolution and grain colony distribution in ferritic stainless steel under two different cold-rolling processes have been investigated with the aim to enhance deep drawability. It was shown that in the case of conventional cold-rolling process, at the surface, mid-thickness between the surface and the center, and center layers, all the textures consisted of very sharp α-fiber and weak γ-fiber with a peak at {111}<110> after cold rolling, and non-uniform γ-fiber recrystallization textures were formed after final annealing. In case of two-step cold-rolling process, by contrast, all the textures were dominated by sharp α-fiber and weak γ-fiber after cold rolling to 50% reduction, and {111}<112> became the prominent component after subsequent annealing. The α-fiber and γ-fiber with a peak at {111}<112> were intensified after cold rolling to 60% reduction, resulting in the formation of uniform γ-fiber recrystallization textures after final annealing. Furthermore, after two-step cold-rolling process, the final sheet exhibited a more homogeneous distribution of grain colonies. Therefore, the deep drawability of final sheet was significantly improved after two-step cold-rolling process. It was elucidated that the selective growth mechanism was responsible for the characteristics of γ-fiber recrystallization texture under conventional cold-rolling process, whereas γ-fiber recrystallization texture development was controlled by the oriented nucleation mechanism in the two-step cold-rolling process.

  7. Soft Starting Arrangements Availables for Hot Rolling Mills for Energy Conservation

    NASA Astrophysics Data System (ADS)

    Bisen, A. M.; Bapat, P. M.; Gagnuly, S. K.

    2012-07-01

    The conventional rolling mills in India are producing a major part of structural steel requirement of the country. The energy conservation in these rolling mills can be achieved mainly by reducing the size of the prime mover i.e. main electric motor. The power consumption per ton can be considerably decreased through proper selection of electric motor since it has been an observation by many surveyors[1] that the selection of electric motor of the rolling mill has been almost five to ten times on the higher side which can be easily verified from the power consumption and motor working data.Flywheel is a mechanical storage device. Largest size of flywheels are frequently recommended for smooth running of rolling mills. The main difficulty encountered in selecting large capacity flywheel or flywheel gear box system is the starting of the mill with smaller capacity electric motor. The starting characteristic of electric motor is not suitable for starting such rolling mill with very high inertia flywheel. In such condition it becomes very essential to introduce the soft starting arrangement for the electric motor so that considerably small size motor can start the flywheel effectively.Soft starters are used for the smooth start-up control of three-phase induction motors. The soft starter is functionally located between the Flywheel and the electric motor. In selecting the correct soft starter to suit the application the peculiarities of the soft start should be considered. In the prevailing conditions we use the motor of high horse power due to the fact that the flywheel requires high torque to be driven initially. For the same reason the efficiency of the flywheel is very low initially. Once the flywheel stores sufficient power which is required at the start up, the flywheel then requires less power than given initially. If we somehow are able to increase the efficiency of the flywheel using a flexible electrical, mechanical, hydraulic or flexible drives with

  8. Cold rolling induced alloying behaviors in metallic multilayers

    NASA Astrophysics Data System (ADS)

    Wang, Zhe

    Phase transformation and atomic scale intermixing induced by deformation are important and fundamental issues in the mechanical alloying processes. Repeated cold rolling and folding experiments were performed on the metallic multilayers in order to study the deformation driven behaviors. Various binary systems such as isomorphous, eutectic and thermodynamically immiscible systems were studied. Moreover, monometallic Pd, Pt and Fe were selected in order to study the deformation driven recrystallization behavior. In Cu/Ni multilayers, the composition of the solid solution is revealed by an oscillation in the composition profile across the multilayers, which is different from the smoothly varying profile due to thermally activated diffusion. During the reaction, Cu mixed into Ni preferentially compared to Ni mixing into Cu, which is also in contrast to the thermal diffusion behavior. During the cold rolling of multilayers of Ni and V, deformation induces phase transformation and an interfacial mixing with suppression of nucleation of intermetallic phases. The results also demonstrate that between pure Ni and V layers a metastable fcc solid solution phase forms in Ni70V30, a metastable bcc solid solution phase forms in Ni30V70 and metastable fcc and bcc solid solution phases form in Ni57V43. Compared to the stored energy due to dislocation and interfaces, the excess chemical free energy from the interfacial mixing is the largest portion of total stored energy from deformation, which represents a form of mechanochemical transduction. The difference in the intermixing behaviors between Cu/Ni and Ni/V systems is due to that the systems have different heat of mixing and interface characters. Deformation of Cu/Fe multilayers yields a smooth and monotonic variation in the composition profile. From the local composition consumption it is revealed that that Fe mixes into Cu preferentially than Cu mixing into Fe. The room temperature deformation driven recrystallization was

  9. Feasibility of cold rolling titanium strip cast by the plasma melt overflow process

    SciTech Connect

    Gaspar, T.A.; Sukonnik, I.M.; Bird, R.K.; Brewer, W.D.

    1995-12-31

    A new fabrication method tailored specifically for titanium alloys and intermetallics combined direct strip casting and cold rolling to produce foil products by completely eliminating hot working steps. Titanium strips 0.4-mm- to 0.7-mm-thick and 100-mm-wide were cast by the plasma melt overflow process. The cast strips were cold rolled to 0.15-mm-thick, fully dense foils. The effect of thermal and mechanical treatments on the microstructure of the cast strip was investigated. The cold rolled foils were characterized by measurement of average surface roughness, chemical composition, gas content and tensile properties.

  10. Comparative study on the corrosion behavior of the cold rolled and hot rolled low-alloy steels containing copper and antimony in flue gas desulfurization environment

    NASA Astrophysics Data System (ADS)

    Park, S. A.; Kim, J. G.; He, Y. S.; Shin, K. S.; Yoon, J. B.

    2014-12-01

    The correlation between the corrosion and microstructual characteristics of cold rolled and hot rolled low-alloy steels containing copper and antimony was established. The corrosion behavior of the specimens used in flue gas desulfurization systems was examined by electrochemical and weight loss measurements in an aggressive solution of 16.9 vol % H2SO4 + 0.35 vol % HCl at 60°C, pH 0.3. It has been shown that the corrosion rate of hot rolled steel is lower than that of cold rolled steel. The corrosion rate of cold rolled steel was increased by grain refinement, inclusion formation, and preferred grain orientation.

  11. Enhancing Thermal Conductivity of Mg-Sn Alloy Sheet by Cold Rolling and Aging

    NASA Astrophysics Data System (ADS)

    Huang, Qiuyan; Tang, Aitao; Ma, Shida; Pan, Hucheng; Song, Bo; Gao, Zhengyuan; Rashad, Muhammad; Pan, Fusheng

    2016-06-01

    In present work, effect of cold rolling and aging on thermal conductivity (TC) of the as-extruded Mg-2Sn alloy was studied. Experimental results revealed that TC of as-extruded sheet decreases to value of ~105.4 W/m/K after 18% reduction rolling. TC increases with increase in aging time and regains the highest value of 126 W/m/K. Enhanced TC of cold-rolled Mg-Sn alloys is attributed to the defects annihilation, residual stress release, and precipitations. The more pronounced rolling reduction would induce more second-phase precipitations, and thus TC of the 18% rolled alloy is larger than that of 5% rolled alloys. Texture is also an important factor affecting thermal conductivity of Mg alloys, and double-peak texture is not beneficial for thermal transportation. The result would shed light on the novel design of highly conductive Mg sheet.

  12. Enhancing Thermal Conductivity of Mg-Sn Alloy Sheet by Cold Rolling and Aging

    NASA Astrophysics Data System (ADS)

    Huang, Qiuyan; Tang, Aitao; Ma, Shida; Pan, Hucheng; Song, Bo; Gao, Zhengyuan; Rashad, Muhammad; Pan, Fusheng

    2016-05-01

    In present work, effect of cold rolling and aging on thermal conductivity (TC) of the as-extruded Mg-2Sn alloy was studied. Experimental results revealed that TC of as-extruded sheet decreases to value of ~105.4 W/m/K after 18% reduction rolling. TC increases with increase in aging time and regains the highest value of 126 W/m/K. Enhanced TC of cold-rolled Mg-Sn alloys is attributed to the defects annihilation, residual stress release, and precipitations. The more pronounced rolling reduction would induce more second-phase precipitations, and thus TC of the 18% rolled alloy is larger than that of 5% rolled alloys. Texture is also an important factor affecting thermal conductivity of Mg alloys, and double-peak texture is not beneficial for thermal transportation. The result would shed light on the novel design of highly conductive Mg sheet.

  13. EBSD study on crystallographic texture and microstructure development of cold-rolled FePd alloy

    SciTech Connect

    Lin, Hung-Pin; Ng, Tin-San; Kuo, Jui-Chao; Chen, Yen-Chun; Chen, Chun-Liang; Ding, Shi-Xuan

    2014-07-01

    The crystallographic texture and microstructure of FePd alloy after cold-rolling deformation were investigated using electron backscatter diffraction. The major orientations of twin copper and copper after 50% thickness reduction were observed in face-centered cubic-disordered FePd alloy, whereas the main orientation was obtained from brass type after 90% cold rolling. Increase in cold rolling resulted in the change of preferred orientation from copper to brass. Decrease in orientation intensity of copper also increased that of Goss and brass. - Highlights: • The evolution of texture and microstructure in FePd alloy was investigated after cold rolling using EBSD. • Increasing in reduction leads to the change of texture from Copper-type to Brass-type. • The reduction of Copper orientation results in increasing in Goss and Brass orientations.

  14. Annealing texture of a cold-rolled Fe-Mn-Al-Si-C alloy

    NASA Astrophysics Data System (ADS)

    Bhattacharya, Basudev; Ray, Ranjit Kumar

    2015-09-01

    The study of recrystallization texture of a cold deformed Fe-Mn-Al-Si-C alloy, with about 30% Mn, has been discussed in this paper. The alloy is fully austenitic at room temperature, and therefore, principal FCC rolling textures were developed in this material at different stages of cold rolling. The present study was undertaken to observe the transformation of FCC rolling texture during recrystallization of a heavily cold deformed specimen. It was observed that isothermal annealing at 750 °C led to a weak recrystallisation texture, which was quite similar to the deformation texture developed at the early stage of cold rolling. During recovery stage, a strong Bs/Goss-type texture was developed, which was identified as a new observation in this work.

  15. The influence of cold rolling on the precipitation of delta phase in Inconel 718 alloy

    SciTech Connect

    Liu, W.C.; Xiao, F.R.; Yao, M.; Chen, Z.L.; Jiang, Z.Q.; Wang, S.G.

    1997-07-01

    The precipitation of intermetallic phases in Inconel 718 has been extensively studied. It has been found that the major intermetallic phases that precipitate in the austenite matrix are the metastable {gamma}{double_prime} (DO{sub 22} structure) and {gamma}{prime} (L1{sub 2} structure) phases and the equilibrium {delta} (DOa structure) phase. The {delta} phase can form during processing or during services. The precipitation of {delta} phase during aging has been studied in the solution treated Inconel 718. However, there are only a few studies on the precipitation of {delta} phase in cold rolled Inconel 718. R.P. Singh et al. found that more of the {delta} phase precipitated in the 50% cold rolled material compared to the 30% cold rolled material at lower temperatures, but they did not give information on the precipitation of {delta} phase in cold rolled Inconel 718 at higher temperature. The {delta} phase has a big influence on mechanical properties in Inconel 718. Therefore, it is necessary to measure the volume fraction of {delta} phase. Usually, the volume fraction of {delta} phase was measured by quantitative metallographic techniques and quantitative chemistry phase analysis. In the present work, the volume fraction of {delta} phase in cold rolled Inconel 718 at 910 C for different time is measured by X-ray diffraction techniques, and the influence of cold rolling on the morphology and the volume fraction of {delta} phase is investigated.

  16. Control of surface thermal scratch of strip in tandem cold rolling

    NASA Astrophysics Data System (ADS)

    Chen, Jinshan; Li, Changsheng

    2014-07-01

    The thermal scratch seriously affects the surface quality of the cold rolled stainless steel strip. Some researchers have carried out qualitative and theoretical studies in this field. However, there is currently a lack of research on effective forecast and control of thermal scratch defects in practical production, especially in tandem cold rolling. In order to establish precise mathematical model of oil film thickness in deformation zone, the lubrication in cold rolling process of SUS410L stainless steel strip is studied, and major factors affecting oil film thickness are also analyzed. According to the principle of statistics, mathematical model of critical oil film thickness in deformation zone for thermal scratch is built, with fitting and regression analytical method, and then based on temperature comparison method, the criterion for deciding thermal scratch defects is put forward. Storing and calling data through SQL Server 2010, a software on thermal scratch defects control is developed through Microsoft Visual Studio 2008 by MFC technique for stainless steel in tandem cold rolling, and then it is put into practical production. Statistics indicate that the hit rate of thermal scratch is as high as 92.38%, and the occurrence rate of thermal scratch is decreased by 89.13%. Owing to the application of the software, the rolling speed is increased by approximately 9.3%. The software developed provides an effective solution to the problem of thermal scratch defects in tandem cold rolling, and helps to promote products surface quality of stainless steel strips in practical production.

  17. Evolutions of Microstructure and Properties During Cold Rolling of 19Cr Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Ran, Qingxuan; Xu, Wanjian; Wu, Zhaoyu; Li, Jun; Xu, Yulai; Xiao, Xueshan; Hu, Jincheng; Jiang, Laizhu

    2016-07-01

    Evolutions of microstructure, mechanical, and corrosion properties of 19Cr (Fe-18.9Cr-10.1Mn-0.3Ni-0.261N-0.030C-0.5Si) duplex stainless steel have been investigated during cold rolling at room temperature. Dislocation slip dominated deformation mode of ferrite phase. However, deformation mechanism of austenite phase was different with the increasing cold-rolling reductions. Dislocation slip and strengthening effect of twin boundaries caused pile-up phenomenon at the initial deformation stage. When the amount of cold-rolling reduction attained greater than 50 pct, induced α'-martensite appeared in deformed austenite phase. Hardness of austenite phase was higher than that of the deformed ferrite because of its higher strengthening effect during cold-rolling process. Cold-rolling deformation caused deterioration of the pitting corrosion resistance in 3.5 wt pct NaCl aqueous solution. Pitting corrosion always initiated in the ferrite phase and the phase boundary in the solution-treated alloy. Additional pitting holes appeared in deformed austenite phase because of the decrease in corrosion resistance caused by dislocation accumulation and induced α'-martensite.

  18. Customized maximal-overlap multiwavelet denoising with data-driven group threshold for condition monitoring of rolling mill drivetrain

    NASA Astrophysics Data System (ADS)

    Chen, Jinglong; Wan, Zhiguo; Pan, Jun; Zi, Yanyang; Wang, Yu; Chen, Binqiang; Sun, Hailiang; Yuan, Jing; He, Zhengjia

    2016-02-01

    Fault identification timely of rolling mill drivetrain is significant for guaranteeing product quality and realizing long-term safe operation. So, condition monitoring system of rolling mill drivetrain is designed and developed. However, because compound fault and weak fault feature information is usually sub-merged in heavy background noise, this task still faces challenge. This paper provides a possibility for fault identification of rolling mills drivetrain by proposing customized maximal-overlap multiwavelet denoising method. The effectiveness of wavelet denoising method mainly relies on the appropriate selections of wavelet base, transform strategy and threshold rule. First, in order to realize exact matching and accurate detection of fault feature, customized multiwavelet basis function is constructed via symmetric lifting scheme and then vibration signal is processed by maximal-overlap multiwavelet transform. Next, based on spatial dependency of multiwavelet transform coefficients, spatial neighboring coefficient data-driven group threshold shrinkage strategy is developed for denoising process by choosing the optimal group length and threshold via the minimum of Stein's Unbiased Risk Estimate. The effectiveness of proposed method is first demonstrated through compound fault identification of reduction gearbox on rolling mill. Then it is applied for weak fault identification of dedusting fan bearing on rolling mill and the results support its feasibility.

  19. Softening Behavior of a Cold Rolled High-Mn Twinning-Induced Plasticity Steel

    NASA Astrophysics Data System (ADS)

    Dastranjy Nezhadfar, P.; Rezaeian, A.; Sojudi Papkiadeh, M.

    2015-10-01

    The present study deals with the static and dynamic microstructural evolution of a high-Mn twinning-induced plasticity steel. Static recrystallization (SRX) is considered through cold rolling followed by annealing with different holding times. Dynamic recrystallization (DRX) was explored by hot compression tests at different temperatures and strain rates. The microstructural observations demonstrated that new grains nucleate at the prior grain boundaries and grain size decreased when cold rolling was followed by annealing. Additionally to the grain size reduction due to the SRX, nucleation sites for DRX increased. It is shown that flow stress level increased as a result of grain refinement caused by static and DRX.

  20. Influence of the angle between cold rolling direction and hot rolling direction on the texture evolution of non-oriented electrical steels

    NASA Astrophysics Data System (ADS)

    He, Y.; Hilinski, E.; Attard, M.; Bibby, D.; Santos, R.; Zavadil, R.

    2015-04-01

    In processing non-oriented electrical steel sheets using conventional rolling schemes, the most common texture components obtained after final annealing are the magnetically unfavourable <111>//ND (γ) and <110>//RD (α) fibres. A lot of researches have been carried out trying to optimize the processes to produce the favourable <001>//ND (θ) fibre. However, since the final texture is formed through a series of texture evolution steps during the solidification, hot rolling, cold rolling and annealing processes, it is quite challenging to tailor the texture of the final product. In this study, a new rolling scheme was examined, in which the cold rolling direction (CRD) was inclined to the hot rolling direction (HRD) at an angle from 0° to 90° (with a 15° increment). This was intended to alter the texture commonly produced by cold rolling along the HRD, and to optimize the final recrystallization texture. The cold rolling and recrystallization textures of two non-oriented electrical steels with 0.9% and 2.8% Si were measured. It was found that the inclination of CRD to HRD has a substantial effect on the cold rolling texture for both steels, but only in the low Si steel, does it lead to significantly different recrystallization textures. A strong cube texture was produced at an inclination angle of 60°, and the <111>//ND (γ) fibre was significantly weakened or essentially disappeared. The core losses of these steels were measured by Epstein frame method and the results showed a ∼10% difference among strips cold rolled at different angles. A minimum core loss occurred at a 45° inclination angle in the low Si steel.

  1. Characterization of the deformation texture after tensile test and cold rolling of a Ti-6Al-4V sheet alloy

    NASA Astrophysics Data System (ADS)

    Mehdi, B.; Azzeddine, H.; Badji, R.; Ji, V.; Alili, B.; Bradai, D.

    2015-04-01

    The deformation texture after cold rolling and tensile test of an industrial Ti-6Al-4V sheet alloy was studied using X-ray diffraction. The alloy was subjected to a cold rolling to different thickness reductions (from 20% to 60%) and then tensile tests have been carried out along three directions relatively to the rolling direction (0°, 45° and 90°). The experimental results were compared to the existing literature and discussed in terms of active plastic deformation mechanisms.

  2. Statistical analysis on static recrystallization texture evolution in cold-rolled AZ31 magnesium alloy sheet.

    PubMed

    Park, Jun-Ho; Ahn, Tae-Hong; Choi, Hyun-Sik; Chung, Jung-Man; Kim, Dong-Ik; Oh, Kyu Hwan; Han, Heung Nam

    2013-08-01

    Cast AZ31B-H24 magnesium alloy, comprising Mg with 3.27 wt% Al and 0.96 wt% Zn, was cold rolled and subsequently annealed. Global texture evolutions in the specimens were observed by X-ray diffractometry after the thermomechanical processing. Image-based microstructure and texture for the deformed, recrystallized, and grown grains were observed by electron backscattered diffractometry. Recrystallized grains could be distinguished from deformed ones by analyzing grain orientation spread. Split basal texture of ca. ±10-15° in the rolling direction was observed in the cold-rolled sample. Recrystallized grains had widely spread basal poles at nucleation stage; strong {0001} basal texture developed with grain growth during annealing. PMID:23920167

  3. A novel real-time fuzzy-based diagnostic system of roll eccentricity influence in finishing hot strip mills

    SciTech Connect

    Garcia, D.F.; Lopez, J.M.; Suarez, F.J.; Garcia, J.; Obeso, F.; Gonzalez, J.A.

    1998-11-01

    This paper proposes a method for the diagnosis of the influence of roll eccentricity on the strip thickness at the exit of a finishing hot strip mill (FHSM). Each strip thickness defect on exit is related to a roll of the FHSM, allowing the implementation of an optimal policy for the substitution and maintenance of the rolls, thereby maintaining the required quality level of the strip. This policy allows the minimization of roll changes and the concentration of several changes at the same time, reducing production costs. Fuzzy logic is used to compare spectra, looking for common patterns, which allows for a totally automated diagnostic system. Moreover, an innovative estimate of roll eccentricity based on a least-squares algorithm has been developed, which provides higher accuracy than classical algorithms, as well as a drastic reduction in the time required to perform eccentricity tests.

  4. A Study of the Batch Annealing of Cold-Rolled HSLA Steels Containing Niobium or Titanium

    NASA Astrophysics Data System (ADS)

    Fang, Chao; Garcia, C. Isaac; Choi, Shi-Hoon; DeArdo, Anthony J.

    2015-08-01

    The batch annealing behavior of two cold-rolled, microalloyed HSLA steels has been studied in this program. One steel was microalloyed with niobium while the other with titanium. A successfully batch annealed steel will exhibit minimum variation in properties along the length of the coil, even though the inner and outer wraps experience faster heating and cooling rates and lower soaking temperatures, i.e., the so-called "cold spot" areas, than the mid-length portion of the coil, i.e., the so-called "hot spot" areas. The variation in strength and ductility is caused by differences in the extent of annealing in the different areas. It has been known for 30 years that titanium-bearing HSLA steels show more variability after batch annealing than do the niobium-bearing steels. One of the goals of this study was to try to explain this observation. In this study, the annealing kinetics of the surface and center layers of the cold-rolled sheet were compared. The surface and center layers of the niobium steel and the surface layer of the titanium steel all showed similar annealing kinetics, while the center layer of the titanium steel exhibited much slower kinetics. Metallographic results indicate that the stored energy of the cold-rolled condition, as revealed by grain center sub-grain boundary density, appeared to strongly influence the annealing kinetics. The kinetics were followed by the Kernel Average Misorientation reconstruction of the microstructure at different stages on annealing. Possible pinning effects caused by microalloy precipitates were also considered. Methods of improving uniformity and increasing kinetics, involving optimizing both hot-rolled and cold-rolled microstructure, are suggested.

  5. Finger milling-cutter CNC generating hypoid pinion tooth surfaces based on modified-roll method and machining simulation

    NASA Astrophysics Data System (ADS)

    Li, Genggeng; Deng, Xiaozhong; Wei, Bingyang; Lei, Baozhen

    2011-05-01

    The two coordinate systems of cradle-type hypoid generator and free-form CNC machine tool by application disc milling-cutter to generate hypoid pinion tooth surfaces based on the modified-roll method were set up, respectively, and transformation principle and method for machine-tool settings between the two coordinate systems was studied. It was presented that finger milling-cutter was mounted on imagined disc milling-cutter and its motion was controlled directly by CNC shafts to replace disc milling-cutter blades effective cutting motion. Finger milling-cutter generation accomplished by ordered circular interpolation was determined, and interpolation center, starting and ending were worked out. Finally, a hypoid pinion was virtually machined by using CNC machining simulation software VERICUT.

  6. Finger milling-cutter CNC generating hypoid pinion tooth surfaces based on modified-roll method and machining simulation

    NASA Astrophysics Data System (ADS)

    Li, Genggeng; Deng, Xiaozhong; Wei, Bingyang; Lei, Baozhen

    2010-12-01

    The two coordinate systems of cradle-type hypoid generator and free-form CNC machine tool by application disc milling-cutter to generate hypoid pinion tooth surfaces based on the modified-roll method were set up, respectively, and transformation principle and method for machine-tool settings between the two coordinate systems was studied. It was presented that finger milling-cutter was mounted on imagined disc milling-cutter and its motion was controlled directly by CNC shafts to replace disc milling-cutter blades effective cutting motion. Finger milling-cutter generation accomplished by ordered circular interpolation was determined, and interpolation center, starting and ending were worked out. Finally, a hypoid pinion was virtually machined by using CNC machining simulation software VERICUT.

  7. Transport, mixing and stretching in a chaotic Stokes flow: The two-roll mill

    SciTech Connect

    Kaper, T.J.; Wiggins, S. )

    1989-01-01

    We present the outline and preliminary results of an analytical and numerical study of transport, mixing, and stretching in a chaotic Stokes' flow in a two-roll mill apparatus. We use the theory of dynamical systems to describe the rich behavior and structure exhibited by these flows. The main features are the homoclinic tangle which functions as the backbone of the chaotic mixing region, the Smale horseshoe, and the island chains. We then use our detailed knowledge of these structures to develop a theory of transport and stretching of fluid in the chaotic regime. In particular, we show how a specific set of tools for adiabatic chaos- the adiabatic Melnikov function lobe area and flux computations and the adiabatic switching method is ideally suited to develop this theory of transport, mixing and stretching in time-dependent two-dimensional Stokes' flows. 19 refs., 8 figs.

  8. Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

    NASA Astrophysics Data System (ADS)

    He, Youliang; Hilinski, Erik J.

    2016-05-01

    Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture.

  9. Cu/single-walled carbon nanotube laminate composites fabricated by cold rolling and annealing

    NASA Astrophysics Data System (ADS)

    Li, Yan-Hui; Housten, William; Zhao, Yimin; Qiu Zhu, Yan

    2007-05-01

    The remarkable mechanical, electrical and thermal properties of single-walled carbon nanotubes (SWCNTs) have attracted extensive research interest as structural and functional materials. In particular, SWCNTs have been used to reinforce polymers and ceramic composites and great progress has been made. For metal matrix composites, the limitation of the conventional manufacturing process and the difficulty in dispersing nanotubes within metal matrices hinder the development of metal matrix composites. In this paper, we demonstrate a successful fabrication of Cu/SWCNT laminate composites by combined techniques of cold rolling and annealing, using 19 layers of large-area SWCNT films sandwiched between 20 layers of Cu thin foils. The tensile strength and Young's modulus of the resultant laminate composites are 361 MPa and 132 GPa, respectively, exhibiting an improvement over the comparative pure Cu foils processed under identical conditions. These results suggest that good interfacial adhesions between nanotubes and the Cu matrix have been achieved after the rolling-annealing-rolling processes.

  10. Kinetics of individual grains during recrystallization of cold-rolled copper

    NASA Astrophysics Data System (ADS)

    Lin, F. X.; Zhang, Y. B.; Poulsen, S. O.; Schell, N.; Pantleon, W.; Jensen, D. Juul

    2015-04-01

    The formation of a recrystallization texture is closely related to the nucleation and growth of recrystallizing grains, which may vary from grain to grain. Cube texture is a commonly observed recrystallization texture in face centered cubic metals of medium to high stacking fault energy after heavy cold-rolling and annealing. In this work, recrystallization of pure copper cold-rolled to a von Mises strain of 2.7 was investigated in situ using three-dimensional X-ray diffraction. Growth curves of 835 grains were determined, and the curves of cube and noncube grains were compared. It was found that the nucleation times of cube grains and non-cube grains were similar, whereas the growth rates of a few but not all cube grains were high. Effects hereof for the development of the cube texture were discussed.

  11. In Search of the Attributes Responsible for Sliver Formation in Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mohanty, Itishree; Das, Prasun; Bhattacharjee, Debashish; Datta, Shubhabrata

    2016-06-01

    Surface quality is one of the most important characteristics of cold rolled (CR) steel sheets for its application in consumer goods industries. The actual cause of sliver formation is very difficult to determine, as it is revealed only after the final cold rolling of the steel. A thorough investigation on searching the root cause of sliver formation in CR steel is done here using several statistical tools towards mining the industrial data for extraction of knowledge. As the complex interactions between the variables make it difficult to identify the cause, it is seen that findings from different techniques differed to a certain extent. Still it is revealed that 21 variables could be short listed as major contributor for sliver formation, but those are found to be from all the areas of the processing. This leads to the conclusion that no particular process variable or particular processing could be held responsible for sliver formation.

  12. Influence of thermal treatment on magnetocaloric properties of Gd cold rolled ribbons

    NASA Astrophysics Data System (ADS)

    Taskaev, Sergey V.; Buchelnikov, Vasiliy D.; Pellenen, Anatoliy P.; Kuz'min, Michael D.; Skokov, Konstantin P.; Karpenkov, Dmitry Yu.; Bataev, Dmitry S.; Gutfleisch, Oliver

    2013-05-01

    This work reports the influence of heat treatment on the magnetocaloric effect of cold-rolled Gd ribbons. A significant depression of magnetic and thermodynamical properties occurs in severely deformed ribbons. However, it is possible to recover the initial values, characteristic of polycrystals by way of heat treatment. The heat treatment regimes are directly connected with the degree of plastic deformation. The proposed approach is convenient for manufacturing magnetocaloric materials in the form of thin ribbons for magnetic refrigerators.

  13. Quality Parameters Defined by Chebyshev Polynomials in Cold Rolling Process Chain

    SciTech Connect

    Judin, Mika; Nylander, Jari; Larkiola, Jari; Verho, Martti

    2011-05-04

    The thickness profile of hot strip is of importance to profile, flatness and shape of the final cold rolled product. In this work, strip thickness and flatness profiles are decomposed into independent components by solving Chebyshev polynomials coefficients using matrix calculation. Four terms are used to characterize most common shapes of thickness and flatness profile. The calculated Chebyshev coefficients from different line measurements are combined together and analysed using neural network tools. The most common types of shapes are classified.

  14. The effects of cold rolling on the microstructural and spall response of 1100 aluminum

    NASA Astrophysics Data System (ADS)

    Williams, C. L.; Chen, C. Q.; Ramesh, K. T.; Dandekar, D. P.

    2013-09-01

    As received 1100-O aluminum was cold rolled (CR) to 30%, 70%, and 80% reduction, respectively, to study the effects of microstructural evolution on the spall response using plate impact experiments. Previous results show a sharp increase in pullback velocity for 1100-O aluminum with increase in peak shock stress between 4.0 and 8.3 GPa due to hardening, followed by a decrease for peak shock stresses up to 12.0 GPa possibly due to softening. This maximum was not observed for the 30% CR, which showed only an increase in pullback velocity over the shock stress range of 4.0-12.0 GPa due to hardening (net increase in dislocation density). For the 70% CR aluminum, no change was observed in the pullback velocity over the range tested (4.0-11.0 GPa) probably due to saturation in dislocation density. Similar observations were made for the 80% CR, that is, no change was observed in the spall response between 4.0 GPa and 11.0 GPa. However, variations were observed in the spall response for the 80% CR, and these variations are attributed to material inhomogeneity possibly caused by increased cold rolling beyond saturation. The results also show a significant increase in Hugoniot Elastic Limit with increase in percent cold rolling.

  15. Microstructural evolution in a low carbon steel during cold rolling and subsequent annealing.

    PubMed

    Ghassemali, E; Kermanpur, A; Najafizadeh, A

    2010-09-01

    Cold rolling with subsequent annealing of lath martensite structure could lead to the formation of nanostructures in low carbon steels. In the present work, the microstructural evolution of a 0.13% C steel during this process was studied. The specimens were austenitized at 950 degrees C followed by quenching in ice-brine to get martensitic structure. The quenched samples were aged at 200 degrees C for 30 min. These specimens were cold rolled up to 90% reduction in thickness without any intermediate annealing and then annealed at the temperatures from 400 to 600 degrees C. Scanning and transmission electron microscopy and color metallography was used to investigate the microstructure. Microscopic investigations showed that a multiphase nanostructure composed of equiaxed ferrite grains with the mean grain size of about 188 nm and small blocks of tempered martensite can be achieved under annealing at 400 degrees C for 90 min. Formation of the nanostructure was discussed from the viewpoint of characteristics of the martensite starting structure. Fragmentation of martensite lathes in cold rolling stage play an important role on recrystallization at annealing stage to get the ultrafine structure. PMID:21133169

  16. Recrystallization Texture Transition in Fe-2.1 Wt Pct Si Steel by Different Cold Rolling Reduction

    NASA Astrophysics Data System (ADS)

    Shan, Ning; Sha, Yuhui; Zhang, Fang; Liu, Jinlong; Zuo, Liang

    2015-05-01

    The competition dependent on cold rolling reduction among main recrystallization texture components in Fe-2.1 wt pct Si sheets was investigated from the hot band characterized by strong Cube ({001}<100>) at center layer and weak Goss ({110}<001>) at quarter layer. The deformation and recrystallization textures through thickness were both analyzed by X-ray diffraction technique. Goss, Cube, and {111}<112> components dominate the recrystallization texture in sequence with the cold rolling reduction increasing from 60 to 90 pct. This recrystallization texture transition with cold rolling reduction can be explained in terms of the number and nature of nucleation sites for various texture components. A variety of final recrystallization textures are proposed for non-oriented silicon steel by designing texture and microstructure of hot band and cold rolling reduction.

  17. Influence of cold rolling degree and ageing treatments on the precipitation hardening of 2024 and 7075 alloys

    NASA Astrophysics Data System (ADS)

    Naimi, A.; Yousfi, H.; Trari, M.

    2013-08-01

    In the present work, the precipitation hardening of 2024 and 7075 aluminum alloys is investigated as a function of cold rolling degree, ageing time and temperature using Vickers microhardness measurements and differential scanning calorimetry (DSC). It is found that a variation in such parameters can improve the hardness and plays an important role in the precipitation hardening process. At specific ageing temperature, the large cold rolled 7075 alloy exhibits two peaks of hardness. Moreover, for both alloys, the increment of hardness during ageing decreases with increasing the cold rolling degree. While in some cases microhardness measurements give impression that the precipitation reaction is slowed down by deformation, DSC analysis indicates that the precipitation is much accelerated since only a slight deformation decreases strongly the temperatures of reactions. However, the degree of cold rolling does not play a crucial role.

  18. Data-based hybrid tension estimation and fault diagnosis of cold rolling continuous annealing processes.

    PubMed

    Liu, Qiang; Chai, Tianyou; Wang, Hong; Qin, Si-Zhao Joe

    2011-12-01

    The continuous annealing process line (CAPL) of cold rolling is an important unit to improve the mechanical properties of steel strips in steel making. In continuous annealing processes, strip tension is an important factor, which indicates whether the line operates steadily. Abnormal tension profile distribution along the production line can lead to strip break and roll slippage. Therefore, it is essential to estimate the whole tension profile in order to prevent the occurrence of faults. However, in real annealing processes, only a limited number of strip tension sensors are installed along the machine direction. Since the effects of strip temperature, gas flow, bearing friction, strip inertia, and roll eccentricity can lead to nonlinear tension dynamics, it is difficult to apply the first-principles induced model to estimate the tension profile distribution. In this paper, a novel data-based hybrid tension estimation and fault diagnosis method is proposed to estimate the unmeasured tension between two neighboring rolls. The main model is established by an observer-based method using a limited number of measured tensions, speeds, and currents of each roll, where the tension error compensation model is designed by applying neural networks principal component regression. The corresponding tension fault diagnosis method is designed using the estimated tensions. Finally, the proposed tension estimation and fault diagnosis method was applied to a real CAPL in a steel-making company, demonstrating the effectiveness of the proposed method. PMID:21954208

  19. Effect of Cold Rolling Reduction Rate on Secondary Recrystallized Texture in 3 Pct Si-Fe Steel

    NASA Astrophysics Data System (ADS)

    Imamura, Takeshi; Shingaki, Yukihiro; Hayakawa, Yasuyuki

    2013-04-01

    The phenomenon of secondary recrystallization in 3 pct Si-Fe electrical steel subjected to relatively high cold rolling reduction rates has been investigated. The texture of the secondary recrystallized sample that has a cold rolling reduction rate of 97.2 pct consists mainly of {110}<112> component, which is quite different from the ideal Goss ({110}<001>) texture obtained after lower cold rolling reduction rates. The grain boundary character distribution (GBCD) analysis on the primary recrystallized sample with a cold rolling reduction rate of 97.2 pct indicates that the {110}<112> component has the highest frequency of high energy (HE) boundary with a misorientation angle between 20 and 45 deg, whereas the Goss component in the sample subjected to lower cold rolling reduction rates has the highest frequency of HE boundary. These results indicate that the component with the highest frequency of HE boundary surrounding it after primary recrystallization has the privilege to outgrow other components during secondary recrystallization. However, the GBCD analysis for coincidence site lattice (CSL) boundary points out that the Goss component has the highest frequency of CSL boundaries in the primary recrystallized texture irrespective of the cold rolling reduction applied. These results suggest that the HE model can predict the orientation relationship between the primary and secondary recrystallized textures better than the CSL model.

  20. Hot and cold rolling of high nitrogen Cr-Ni and Cr-Mn austenitic stainless steels

    SciTech Connect

    Iiola, R.; Hanninen, H.; Kauppi, T.

    1998-10-01

    Behavior of austenitic Cr-Ni-(0.14--0.50)N and Cr-Mn-(0.78--1.00)N steels in hot and cold rolling was investigated by rolling experiments and mechanical testing. Structure of the steels in the as-cast condition and fracture surfaces after the rolling experiments were investigated using optical and scanning electron microscopy (SEM). Resistance to deformation was calculated using rolling forces in hot rolling. Increase in strength in the rolling experiments was related to the nitrogen content of the steels. Resistance to deformation during hot rolling increased with decreasing rolling temperature and with increasing nitrogen content. In some steels, hot rolling led to edge cracking, which was more a function of impurity than nitrogen content. Microscopy revealed that the edge cracking occurred along grain boundaries and second phase particles. For the cold-rolled steels, the highest achievable reductions were limited due to a crocodiling phenomenon, that is, opening of the strip end. Fracture type at the opened strip end was a brittle-like fracture.

  1. Rheology of coal-water slurries prepared by the high-pressure roll mill grinding of coal. Final report

    SciTech Connect

    Fuerstenau, D.W.; De, A.

    1996-08-01

    The preparation of coal water slurries to replace fuel oil for direct combustion has become an important field in modem coal technology. The U.S. Department of Energy has planned or has underway several demonstration projects to burn coal-water slurries to replace fuel oil is attractive not only because there is an assured domestic supply of coal, but also on various technoeconomic grounds. Coal-water slurries combine the handling flexibility of fuel oil in power plants and various other industrial applications. This report discusses the rheology of coal-water slurries and the correlation to the coal preparation by grinding with a choke-fed high pressure roll mill. Performance of the roll mills and energy consumption are described.

  2. Using automatic particle counting to monitor aluminum cold mill coolant{copyright}

    SciTech Connect

    Adkins, D.L.

    1995-08-01

    A comprehensive program of testing and evaluation of aluminum cold rolling coolant conditions has been conducted using an automatic particle counting instrument. The project had three objectives. First, there was a need to know at what level of coolant particle contamination is surface cleanliness of an aluminum sheet affected during the rolling process. Secondly, is application of particle counting technology a reliable tool for troubleshooting coolant filtration systems and finally, what are the advantages of analyzing rolling coolants for contamination levels? A testing program was designed and performed over a two-year period. The test results revealed that mineral seal and synthetic-type coolants can begin to affect aluminum sheet surface cleanliness levels when particle sizes greater than five microns are in excess of 10,000 particles power 100 milliliters of rolling coolant. After performing over 3,000 separate tests, it was very clean that particle count levels are direct indicators of how well a filtration facility is performing. Through the application of particle counting, a number of conditions in coolant filtration facilities can be readily detected. Such items as defective filter valving, torn or fractured filter cloth, damaged filter parts, improper equipment operation and many other factors will directly impact the operation of aluminum cold rolling coolant filters. 11 figs.

  3. Genetic based sensorless hybrid intelligent controller for strip loop formation control between inter-stands in hot steel rolling mills.

    PubMed

    Thangavel, S; Palanisamy, V; Duraiswamy, K

    2008-04-01

    Safe operating environment is essential for all complex industrial processes. The safety issues in steel rolling mill when the hot strip passes through consecutive mill stands have been considered in this paper. Formation of sag in strip is a common problem in the rolling process. The excessive sag can lead to scrap runs and damage to machinery. Conventional controllers for mill actuation system are based on a rolling model. The factors like rise in temperature, aging, wear and tear are not taken into account while designing a conventional controller. Therefore, the conventional controller cannot yield a requisite controlled output. In this paper, a new Genetic-neuro-fuzzy hybrid controller without tension sensor has been proposed to optimize the quantum of excessive sag and reduce it. The performance of the proposed controller has been compared with the performance of fuzzy logic controller, Neuro-fuzzy controller and conventional controller with the help of data collected from the plant. The simulation results depict that the proposed controller has superior performance than the other controllers. PMID:18093589

  4. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    NASA Astrophysics Data System (ADS)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  5. Influence of carbon content on cold rolling and recrystallization texture in polycrystalline 3% Si-Fe

    NASA Astrophysics Data System (ADS)

    Takenaka, M.; Shingaki, Y.; Imamura, T.; Hayakawa, Y.

    2015-04-01

    The influence of carbon content on cold rolling and recrystallization texture in polycrystalline 3%Si-Fe under the relatively high rolling reduction condition has been investigated. The main component of recrystallization texture was {554}<225> orientation in ultra low carbon (ULC) 3%Si-Fe and {411}<148> orientation in low carbon (LC) 3%Si-Fe. The origin of {411}<148> recrystallization texture development in LC 3%Si-Fe is discussed in terms of the rotation of deformation twin from {100}<011> to {411}<148> orientation with the generation of the slip bands inside the neighboring matrix grain {111}<011>. The rotation axis of this crystal rotation was estimated <112> axis. Assuming the single slip system activation in BCC metal, crystal rotation around <112> axis indicates an activation of {110}<111> slip system. In terms of Schmid factor, {112}<111> slip system must be activated in {100}<011> matrix. This is not in agreement with the estimation of {110}<111> slip system activation. Detailed observation on the cold rolled sample revealed that common slip plane passed through the deformation twin and surrounding deformed matrix grains. It is considered that slip plane matching (SPM) with neighboring grains activates the lower Schmid factor slip system in deformation twin. These results suggest that not only Schmid factor but also SPM with neighboring grains should be considered to decide the active slip systems in polycrystalline metals.

  6. EBSD characterization of twinning in cold-rolled CP-Ti

    SciTech Connect

    Li, X.; Duan, Y.L.; Xu, G.F.; Peng, X.Y.; Dai, C.; Zhang, L.G.; Li, Z.

    2013-10-15

    This work presents the use of a mechanical testing system and the electron backscatter diffraction technique to study the mechanical properties and twinning systems of cold-rolled commercial purity titanium, respectively. The dependence of twinning on the matrix orientation is analyzed by the distribution map of Schmid factor. The results showed that the commercial purity titanium experienced strong strain hardening and had excellent formability during rolling. Both the (112{sup ¯}2)<112{sup ¯}3{sup ¯}> compressive twins and (101{sup ¯}2)<101{sup ¯}1{sup ¯}> tensile twins were dependent on the matrix orientation. The Schmid factor of a grain influenced the activation of a particular twinning system. The specific rolling deformation of commercial purity titanium controlled the number and species of twinning systems and further changed the mechanical properties. - Highlights: • CP-Ti experienced strain hardening and had excellent formability. • Twins were dependent on the matrix orientation. • Schmid factor of a grain influenced the activation of a twinning system. • Rolling deformation controlled twinning systems and mechanical properties.

  7. Texture Prediction of Cold and Hot Rolled Titanium Using Processing Path Model

    SciTech Connect

    Bouhattate, Jamaa; Li, Dongsheng; Castello Branco, Gilberto A.; Bacaltchuk, Cristiane M.; Garmestani, Hamid

    2010-04-01

    Titanium alloys have very attractive properties, which are highly dependent on the material microstructure. Accurately predicting the microstructure of such materials during processing for materials design is, therefore, very important. In this work texture evolution of titanium alloys cold rolled at room temperature and hot rolled at 260oC is simulated using a processing path model. Texture coefficients, a set of weights in spherical harmonics expansion of texture, are utilized as descriptors of materials to represent the texture state of polycrystalline materials during processing. This model is based on the conservation principle in the orientation space. Deriving from experimental texture input at different deformation stages, the texture evolution matrix was calculated. This matrix is used to predict texture evolution for the specified deformation mode. The simulated texture evolution results agree well with experimental results.

  8. Anisotropy of thermal fatigue properties of cold-rolled TiNi sheet

    SciTech Connect

    Mulder, Ir.J.H.; Beyer, J. . Lab. for Materials Science); Thoma, P.E )

    1994-04-01

    The texture of cold-rolled and heat-treated TiNi sheet has been measured and designated as (110)<1[anti 1]0>[sub p]. This material has been used in thermal fatigue tests during and after which the anisotropy and development of several thermomechanical properties, such as transformation temperatures and strains, have been measured. Furthermore, the resulting changes of texture after thermal fatigue are presented. The observed effects are explained on the basis of the parent texture and the specific martensite variants that are formed according to the lattice correspondence between austenite (P) and martensite (M).

  9. Texture evolution in grain-oriented electrical steel during hot band annealing and cold rolling.

    PubMed

    Shin, S M; Birosca, S; Chang, S K; De Cooman, B C

    2008-06-01

    The optimization of magnetic and physical properties of electrical steel is imperative for many engineering applications. The key factors to improve magnetic properties are the steel composition as well as control of the crystallographic orientation and microstructure of the steel during processing. However, this requires careful control of processing at all stages of production. Under certain conditions of deformation and annealing, electrical steel can be produced to have favourable texture components. For grain-oriented (GO) electrical steels that are used in most transformer cores, a pronounced {110} <001> Goss texture plays a vital role to achieve low power losses and high permeability. Essentially, Goss texture develops during secondary re-crystallization in GO electrical steels; however, the mechanism of the abnormal Goss grain growth is still disputed in the literature. In the current study, the influence of the annealing conditions on the development of annealing, cold rolling and re-crystallization textures of hot-rolled GO electrical steel were investigated in detail following each processing step. Furthermore, the orientation data from electron backscatter diffraction were used to evaluate the orientation-dependent stored energy of deformed grains after hot rolling. In the light of new findings in the present study, annealing and deformation texture development mechanisms were critically reviewed. PMID:18503668

  10. Thermal Response on the Microstructure and Texture of ECAP and Cold-Rolled Pure Magnesium

    NASA Astrophysics Data System (ADS)

    Biswas, Somjeet; Singh, D. Satyaveer; Beausir, Benoît; Toth, Laszlo S.; Suwas, Satyam

    2015-06-01

    This paper deals with dynamic recrystallization (DRX), static recrystallization, and grain growth phenomena of pure magnesium after equal channel angular pressing (ECAP) by route A and BC at 523 K (250 °C) followed by 80 pct cold rolling. The ECAP-deformed and the subsequently rolled samples were annealed at 373 K and 773 K (100 °C and 500 °C). The associated changes in the microstructure and texture were studied using electron back-scattered diffraction. ECAP produced an average grain size of ~12 to 18 µm with B and C2 fiber textures. Subsequent rolling led to an average grain size ~8 to 10 µm with basal texture fiber parallel to ND. There was no noticeable increase in the average grain size on annealing at 373 K (100 °C). However, significant increase in the average grain size occurred at 773 K (500 °C). The occurrence of different DRX mechanisms was detected: discontinuous dynamic recrystallization was attributed to basal slip activity and continuous dynamic recovery and recrystallization to prismatic/pyramidal slip systems. Only continuous static recrystallization could be observed on annealing.

  11. NASA Ares I Launch Vehicle First Stage Roll Control System Cold Flow Development Test Program Overview

    NASA Technical Reports Server (NTRS)

    Butt, Adam; Popp, Christopher G.; Holt, Kimberly A.; Pitts, Hank M.

    2010-01-01

    The Ares I launch vehicle is the selected design, chosen to return humans to the moon, Mars, and beyond. It is configured in two inline stages: the First Stage is a Space Shuttle derived five-segment Solid Rocket Booster and the Upper Stage is powered by a Saturn V derived J-2X engine. During launch, roll control for the First Stage (FS) is handled by a dedicated Roll Control System (RoCS) located on the connecting Interstage. That system will provide the Ares I with the ability to counteract induced roll torque while any induced yaw or pitch moments are handled by vectoring of the booster nozzle. This paper provides an overview of NASA s Ares I FS RoCS cold flow development test program including detailed test objectives, types of tests run to meet those objectives, an overview of the results, and applicable lessons learned. The test article was built and tested at the NASA Marshall Space Flight Center in Huntsville, AL. The FS RoCS System Development Test Article (SDTA) is a full scale, flight representative water flow test article whose primary objective was to obtain fluid system performance data to evaluate integrated system level performance characteristics and verify analytical models. Development testing and model correlation was deemed necessary as there is little historical precedent for similar large flow, pulsing systems such as the FS RoCS. The cold flow development test program consisted of flight-similar tanks, pressure regulators, and thruster valves, as well as plumbing simulating flight geometries, combined with other facility grade components and structure. Orifices downstream of the thruster valves were used to simulate the pressure drop through the thrusters. Additional primary objectives of this test program were to: evaluate system surge pressure (waterhammer) characteristics due to thruster valve operation over a range of mission duty cycles at various feed system pressures, evaluate temperature transients and heat transfer in the

  12. Production of iron aluminides by strip casting followed by cold rolling at room temperature

    SciTech Connect

    Blackford, J.R.; Buckley, R.A.; Jones, H.; Sellars, C.M.

    1996-05-15

    The high resistance of iron aluminides to sulfidizing and oxidizing environments at high temperatures offers potential for structural application as lower cost alternatives to 300 and 400 series stainless steels and some nickel-base alloys. They are, however, subject to ductility limitations at room temperature which compel careful processing in order to achieve optimum properties in the final product. The standard melt-processing route of casting to ingot followed by hot and warm working to bar, plate or sheet is critically dependent on, for example, control of grain size in the initial cast structure, and the low ductility of the ingot structure at room temperature rules out cold working as a possibility at that stage. The purpose of this contribution is to report results of initial trials involving strip casting from the melt followed directly by cold-rolling and heat treatment. A previous communication reported results of an alternative novel route, that of co-rolling of elemental foils followed by heat treatment.

  13. Chemical banding revealed by chemical etching in a cold-rolled metastable stainless steel

    SciTech Connect

    Celada, C.; Toda-Caraballo, I.; Kim, B.; San Martín, D.

    2013-10-15

    The current work describes the metallographic characterization of the initial microstructure of a cold rolled precipitation hardening semi-austenitic stainless steel (12Cr–9Ni–4Mo–2Cu–1Ti, in wt.%). The use of the Lichtenegger and Blöch (L–B) color etching solution has been shown to reveal not only the phases present in the microstructure, but also the existence of chemical banding along the rolling direction. The L–B reagent has been found to color the microstructure in bands depending on what alloying elements have segregated to each band. Two-dimensional electron probe microanalysis (EPMA) maps have shown that Ni, Cu and Ti segregate together in the bands, while Cr has an opposite behavior. Mo has a mixed segregation behavior although much weaker than the other elements and more prompt to segregate like Ni does. A direct comparison of light optical micrographs with the EPMA maps of the same area of the microstructure has enable to establish a direct relationship between the alloying element band concentration and the resulting etching color contrast obtained with the L–B reagent. Thermodynamic calculations predict that solidification in this steel takes place with ferrite as the primary phase. Equilibrium partitioning coefficient calculations seem to support the observed segregation patterns. - Highlights: • A cold rolled metastable stainless steel has been characterized thoroughly. • EPMA shows that Ni, Cu and Ti segregate together; Cr in an opposite way. • L–B color etching is sensitive to the segregation of these chemical elements. • This chemical banding has been reduced by applying a homogenization heat treatment. • Partitioning coefficient calculations agree with the observed segregation patterns.

  14. Microstructure Evolution during Cold Rolling in a Nanocrystalline Ni-Fe Alloy Determined by Synchrotron X-ray Diffraction

    SciTech Connect

    Li, Li; Ungar, Prof Tomas; Wang, Y. D.; Morris, James R; Tichy, G.; Lendvai, J.; Wang, Y. L.; Ren, Y.; Choo, H.; Liaw, Peter K

    2009-01-01

    Stress softening after cold rolling is observed in an electrodeposited nanocrystalline Ni-Fe alloy. The grain-size distribution becomes much broader after the cold rolling. Microstructure changes, though moderate, such as simultaneously decreased dislocation and twin densities with grain growth during cold rolling, are systematically proved by synchrotron high-energy X-ray diffraction, and transmission-electron microscopy and differential-scanning calorimetry (DSC). The amorphous fractions in the form of grain boundaries are evidenced by the diffuse-background scatterings and large DSC values. Partial dislocation separation calculation, a dislocation mean free path and annihilation model, and texture development together reveal that the current nanocrystalline Ni-Fe alloy exhibits the combined behavior of perfect dislocation slip and grain-boundary mediated deformation.

  15. Numerical study of strain-rate effect in cold rolls forming of steel

    NASA Astrophysics Data System (ADS)

    Falsafi, J.; Demirci, E.; Silberschmidt, V. V.

    2013-07-01

    Cold roll forming (CRF) is a well-known continuous manufacturing process, in which a flat strip is deformed by successive rotating pairs of tools, without changing the material thickness. In the past decades, to lessen the process-development efforts, finite-element simulations have been increasingly employed to improve the process design and predict the manufacturing-induced defects. One of the important aspects in design of the CRF process is consideration of resulting strains in the final product as the material passes through several complex forming stands. Sufficient knowledge of longitudinal strain in the workpiece is required to set various process parameters. Increasing a process speed in a roll forming operation can bring cost advantages, but the influence of the forming speed on the strain distribution should be explored. This study is focussed on a strain-rate effect in the CRF process of steel sheets. The strain-rate dependency of a plastic behaviour observed in most metals can affect the finished product's quality as well as process parameters. This paper investigates the influence of the strain rate on longitudinal strains induced in the roll forming operation by incorporating a phenomenological Johnson-Cook constitutive model, which allows studying the impact of the process speed on the output product. Taking advantage of 3D finite element analysis, a roll forming process was simulated using MCS.Marc, comprising a complete set of forming stations. Through the changing of the process speed, the strain rate impact on longitudinal peak strains and forming length was investigated. The results highlight the effect of the strain rate on edge thinning and subsequent undesirable distortions in the product.

  16. Transverse Crack Modeling of Continuously Casted Slabs through Finite Element Method in Roughing Rolling at Wide Strip Mill

    NASA Astrophysics Data System (ADS)

    Pesin, A.; Salganik, V.; Pustovoytov, D.

    2010-06-01

    In the pipe billet production at the wide strip mills of hot rolling big metal losses are caused by surface defects that affect most parts of the finished strips. The rolling surface defects are referred to the breach of steelmaking technology. Specialists mostly face defects of metal surface such as "scab" and "crack". The only area suffered from these defects is a slab edge. This area has the least surface temperature at the unbending of the continuous-casting machine, and together with deep buckles made by reciprocating motion of the crystallizer it is mostly subjected to transverse cracks that can be up to several millimeters. Each surface defect of the continuously casted slab will further turn into the surface defect of the strip bar. For some grade sets, mostly made of pipe steel grades the amount of strips with these defects can reach up to 60-70%. The area that is mostly prone to these defects is the edge of the strip. The work reveals investigation of the form change peculiarities in the transverse cracks of the continuously casted slab in roughing rolling in the horizontal rollers. The finite element method with software DEFORM 3D V6.1 has been applied in modeling. The work gives a form change mechanism of transverse cracks of slabs in deformation. Further crack growth in rolling is assessed due to Cockroft-Latham criteria.

  17. Effects of Recrystallization on Microstructure and Texture Evolution of Cold-Rolled Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Jiang, Haitao; Dong, Peng; Zeng, Shangwu; Wu, Bo

    2016-04-01

    The effects of recrystallization during annealing process on microstructure and texture evolution of cold-rolled Ti-6Al-4V alloy plates were investigated. The plates after cold rolling with a thickness reduction of 5, 10, and 15% were annealed under different conditions of 750 °C for 1 h, 800 °C for 1 h, and 800 °C for 1.5 h, respectively. It was found out that the recrystallization temperature decreased with increasing rolling reduction due to higher storage energy, while the extension of annealing time caused grain growth. For the cold-rolled plate with a reduction of 10%, the resulting microstructure showed more equal-axis grains after annealing at 800 °C for 1 h, among different conditions. Moreover, the XRD results showed that the cold-rolled plate composed mainly of {0001} <10-10> basal texture, {10-11} <1-210> and {01-12} <10-10> pyramidal textures, and {01-10} <10-10> prismatic texture, and that the weak {10-11} <1-210> texture was transformed to components {01-12} <10-10> and {01-10} <10-10>, which were expected to improve formability. Electron back-scattered diffraction results ascertained that two mechanisms, i.e., recrystallization sites of preferred orientations and favorable grain growth both played important roles in static recrystallization.

  18. Effects of Annealing Treatment Prior to Cold Rolling on the Edge Cracking Phenomenon of Ferritic Lightweight Steel

    NASA Astrophysics Data System (ADS)

    Sohn, Seok Su; Lee, Byeong-Joo; Kwak, Jai-Hyun; Lee, Sunghak

    2014-08-01

    Effects of annealing treatment from 923 K to 1023 K (650 °C to 750 °C) prior to cold rolling on the edge cracking phenomenon of a ferritic lightweight steel were investigated. The edge cracking was severely found in the hot-rolled and 923 K (650 °C)-annealed steels after cold rolling, whereas it hardly occurred in the 1023 K (750 °C)-annealed steel. As the annealing temperature increased, lamellar κ-carbides were dissolved and coarsened, and most of the κ-carbides continuously formed along boundaries between ferrite and κ-carbide bands disappeared. Microstructural observation of the deformed region of tensile specimens revealed that the removal of band boundary κ-carbides reduced the difference in tensile elongation along the longitudinal direction (LD) and transverse direction (TD), which consequently led to the reduction in edge cracking. The 1023 K (750 °C)-annealed steel showed fine ferrite grain size, weak texture, and decomposed band structure after subsequent cold rolling and intercritical annealing, because κ-carbides actively worked as nucleation sites of ferrite and austenite. The present annealing treatment prior to cold rolling, which was originally adopted to prevent edge cracking, also beneficially modified the final microstructure of lightweight steel.

  19. Effects of Recrystallization on Microstructure and Texture Evolution of Cold-Rolled Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Jiang, Haitao; Dong, Peng; Zeng, Shangwu; Wu, Bo

    2016-05-01

    The effects of recrystallization during annealing process on microstructure and texture evolution of cold-rolled Ti-6Al-4V alloy plates were investigated. The plates after cold rolling with a thickness reduction of 5, 10, and 15% were annealed under different conditions of 750 °C for 1 h, 800 °C for 1 h, and 800 °C for 1.5 h, respectively. It was found out that the recrystallization temperature decreased with increasing rolling reduction due to higher storage energy, while the extension of annealing time caused grain growth. For the cold-rolled plate with a reduction of 10%, the resulting microstructure showed more equal-axis grains after annealing at 800 °C for 1 h, among different conditions. Moreover, the XRD results showed that the cold-rolled plate composed mainly of {0001} <10-10> basal texture, {10-11} <1-210> and {01-12} <10-10> pyramidal textures, and {01-10} <10-10> prismatic texture, and that the weak {10-11} <1-210> texture was transformed to components {01-12} <10-10> and {01-10} <10-10>, which were expected to improve formability. Electron back-scattered diffraction results ascertained that two mechanisms, i.e., recrystallization sites of preferred orientations and favorable grain growth both played important roles in static recrystallization.

  20. Effects of Severe Cold Rolling on Exfoliation Corrosion Behavior of Al-Zn-Mg-Cu-Cr Alloy

    NASA Astrophysics Data System (ADS)

    Lin, Lianghua; Liu, Zhiyi; Li, Yao; Han, Xiangnan; Chen, Xu

    2012-06-01

    The exfoliation corrosion (EXCO) behavior of Al-Zn-Mg-Cu-Cr alloy after severe cold rolling was investigated by optical microscope, transmission electron microscope, and electrochemical technique. The results show that the EXCO resistance decreased with increasing cold rolling reduction because of the grain boundaries which were decorated with the continuously distributed particles . After the solution treatment, the samples with different reductions retained the fibrous grains, and the elongated grains accelerated the growth of the corrosion cracks according to crack propagation analysis. Furthermore, the increase of deformation enhanced the degree of recrystallization, while the number of corrosion cells increased greatly when in the electrolyte, which tended to reduce the resistance to EXCO.

  1. Effects of cold rolling on the microstructure and mechanical properties of Fe-Ni-Mn-Mo-Ti-Cr maraging steels

    NASA Astrophysics Data System (ADS)

    Mahmudi, Abbas; Nedjad, Syamak Hossein; Behnam, Mir Masud Jabbari

    2011-10-01

    Effects of cold rolling on the microstructure and mechanical properties of Fe-Ni-Mn-Mo-Ti-Cr maraging steels were studied. To investigate the microstructure and mechanical properties, optical microscopy, scanning electron microscopy, X-ray diffraction, tensile test, and hardness test were used. The results show that the solution-annealing treatment in the cold-rolled steel redounds to the formation of submicrocrystalline Fe2(Mo, Ti) Laves phase particles, which are stable at high temperatures. These secondary Laves phase particles prevent from recrystallization at high temperatures and correspond to semi-brittle fracture in the subsequent aging treatment.

  2. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report No. 1, September 1--November 30, 1992

    SciTech Connect

    Fuerstenau, D.W.

    1992-12-01

    The objective of the research is the development of improved technology for the preparation of coal-water slurries, which have potential for replacing fuel oil in direct combustion. The fine grinding of coal is a crucial step in the manufacture of coal-water slurries. In this context, currently available grinding mills exhibit poor energy efficiency for size reduction and non-optimum packing characteristics of the ground coal. The first increases the cost of manufacture of coal-water slurries and the second adversely affects their rheological properties. The newly invented choke-fed, high-pressure roll mill is up to 50% more energy efficient and, moreover, there are reasons to believe that it produces a size distribution of ground particles which is closer to the dense packing composition. The high-pressure roll mill (which is perhaps the only really significant innovation in industrial comminution in this century) has lower capital cost, occupies less floor space, shows negligible wear rate, accepts feed with a wide range of moisture contents and, of particular importance, it can be scaled up to grind hundreds of tons of solids per hour. The high-pressure roll mill provides a unique opportunity to develop an improved technology for preparing coal-water slurries. Our research group in the University of California at Berkeley not only has a fully instrumented, laboratory-scale, choke-fed. high-pressure roll mill (the only one of its kind in the United States) but also fully instrumented laboratory ball mills for comparative fine coal preparation purposes. In this research program, our plans are to systematically investigate comminution energy consumption, deagglomeration procedures, and the stability and rheology of coal-water slurry fuel prepared with high-pressure roll mill, and to compare the results with slurry prepared with ball-milled coal.

  3. Development of Cold-Rolled Dual-Phase Steels with Tensile Strength Above 1000 MPa and Good Bendability

    NASA Astrophysics Data System (ADS)

    Rosenberg, Gejza; Sinaiová, Iveta; Hvizdoš, Pavol; Juhar, L'uboš

    2015-10-01

    This paper presents the most important results of the study oriented on development of low-silicon (<0.03Si), precipitation-strengthened, fine-grained, cold-rolled dual-phase (DP) steels with tensile strength greater than 1000 MPa, primarily intended for the automotive industry. For this purpose, extensive systematic investigations were conducted with the aim to optimize the composition/processing conditions with regard to the microstructural effects on tensile properties and bendability of DP steels. Within this study, influence of the addition of Mn, Cr, Mo and/or both Mo and Ti on the microstructure and tensile properties of eight steels molded in the form of ~20 kg ingots processed by controlled rolling has been investigated. The effect of simulated coiling temperature on hot-rolled steels followed by cold rolling and intercritical annealing at temperatures 1023 K and 1073 K (750 °C and 800 °C) as well as the interaction between ferrite recrystallization and austenite formation were examined. Investigation of the effect of intercritical annealing on the structure-property relationships was carried out on steels in both the hot-rolled and cold-rolled states. It was found that in spite of strength above 1000 MPa, good bendability (steel strip may have been bent to 180 deg at radius of 0.5 mm) can be achieved in the cold-rolled intercritically annealed steel with nominal composition 0.15-C-1.2Mn-0.02Si-0.2Mo-0.1Ti by more or less homogeneous distribution of fine Ti precipitates (<5 nm) within fine ferrite grains (<2 μm) and about 35 pct martensite volume fraction in the microstructure of DP steel.

  4. Microstructures and mechanical properties of Ti-Mo alloys cold-rolled and heat treated

    SciTech Connect

    Zhou Yinglong; Luo Dongmei

    2011-10-15

    In this study, the microstructures and mechanical properties of Ti-10Mo and Ti-20Mo alloys (mass%) are investigated to assess the potential use in biomedical applications. The microstructures are examined by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The mechanical properties are determined from uniaxial tensile tests. The experimental results indicate that the microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. The Ti-10Mo alloy exhibits ({alpha}'' + {beta}) and ({beta} + {omega}) phases under the cold rolling (CR) and solution treatment (ST), respectively. By contrast, the Ti-20Mo alloy comprises only {beta} phase under such conditions. The quenched Ti-20Mo alloy has the lowest elastic modulus and CR Ti-20Mo alloy has the highest tensile strength. The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding from stress-strain curves due to the stress-induced martensite transformation from {beta} to {alpha}'' during tensile deformation. These Ti-Mo alloys exhibit low yield strength and good ductility, and they are more suitable for biomedical applications than the conventional metallic biomaterials from the viewpoint of better mechanical compatibility. The quenched Ti-10Mo alloy has some advantages over the other {beta} binary Ti-Mo alloys for biomedical applications. {beta} type Ti-Mo-Sn alloys are expected to be promising candidates for novel metallic biomaterials. - Highlights: {yields} The microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. {yields} The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding due to stress-induced martensite transformation from beta to alpha double prime during tensile deformation. {yields} The Ti-Mo alloys are more suitable for biomedical applications than the conventional metallic

  5. A comparative experimental and numerical study to investigate the relative merits of convectors and ``C'' inserts in cooling cold-rolled coils

    NASA Astrophysics Data System (ADS)

    Bhattacharya, Tathagata; Chakraborty, Debadi; Singh, Vikas

    2006-12-01

    The coil cooling and storage unit (CCSU) is used to cool cold-rolled coils to the temper rolling temperature after the annealing cycle is over at the batch annealing furnace (BAF) in a cold rolling mill (CRM). In the CCSU, the coils are kept on the cooling bases for any fixed time irrespective of the grade and tonnage. Therefore, the need for a mathematical model to accurately predict the cooling time of the coils was felt. The current study involves experimental and numerical analysis of a stack of coils with respect to heat transfer and fluid flow. A comparative study was carried out to ascertain the relative merits of convectors and “C” inserts (CIs) in the cooling the coils. The air flow distribution for the case of different convectors and CIs was measured by means of a full scale physical model. Two different mathematical models were applied to model the fluid flow and flow distribution through the stack of coils. The first flow model uses the hydraulic resistance concept for estimating the air flow rate distribution, whereas the second flow model uses commercial computational fluid dynamics (CFD) software and predicts the velocity distribution in the flow path between two coils in a stack. The predictions from these two models compare well with the experimental data. The flow models were used to calculate the average heat-transfer coefficient in different flow passages in a stack. The heat-transfer coefficients thus obtained were used to tune and validate a two-dimensional transient heat-transfer model of coils. The heat-transfer model predicts the cooling time of coils accurately and also suggests a possible reduction of cooling time if CIs are used in place of convectors.

  6. Nanocrystalline Advanced High Strength Steel Produced by Cold Rolling and Annealing

    NASA Astrophysics Data System (ADS)

    Field, Daniel M.; Van Aken, David C.

    2016-05-01

    An advanced high strength steel of composition Fe-0.11C-2.46Si-11.5Mn-0.38Al-0.029N (wt pct) was produced with a yield strength of 790 MPa, an ultimate tensile strength of 1300 MPa, and a total elongation of 28 pct. Conventional processing of hot-band steel by cold rolling and annealing at 873 K (600 °C) was used to produce a nanocrystalline structure with an average grain diameter 112 ± 25 nm (68 pct confidence level). Electron backscatter diffraction (EBSD) and X-ray diffraction (XRD) were utilized to characterize the nanocrystalline steel, which consisted of γ-austenite, ɛ-martensite, and α-ferrite.

  7. Change in magnetic properties of a cold rolled and thermally aged Fe-Cu alloy

    NASA Astrophysics Data System (ADS)

    Park, D. G.; Ryu, K. S.; Kobayashi, S.; Takahashi, S.; Cheong, Y. M.

    2010-05-01

    The variation in magnetic properties of a Fe-1%Cu model alloy due to a cold rolling and a thermal aging has been evaluated to simulate the radiation damage of reactor pressure vessel of nuclear power plant. The thermal aging was conducted at 500 °C with different aging times in series. The hysteresis loops, magnetic Barkhausen noise (BN) and Vickers microhardness were measured for prestrained, strained, and thermal aged samples. The coercivity increased by a plastic strain and decreased by thermal aging, The BN decreased in the prestrained and strained samples but large changes were observed in the strained sample. These results were interpreted in terms of the domain wall motion signified by a change in the mean free path associated with microinternal stress and copper rich precipitates.

  8. Parameter Optimization During Forging Process of a Novel High-Speed-Steel Cold Work Roll

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liu, Ligang; Sun, Yanliang; Li, Qiang; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The forging of high-speed-steel (HSS) roll has always been a technical problem in manufacturing industry. In this study, the forging process of a novel HSS cold work roll was simulated by deform-3D on the basis of rigid-viscoplastic finite element model. The effect of heating temperature and forging speed on temperature and stress fields during forging process was simulated too. The results show that during forging process, the temperature of the contact region with anvils increases. The stress of the forging region increases and distributes un-uniformly, while that of the non-forging region is almost zero. With increasing forging time, Z load on anvil increases gradually. With increasing heating temperature or decreasing forging speed, the temperature of the whole billet increases, while the stress and Z load on anvil decrease. In order to ensure the high efficiency and safety of the forging process, the heating temperature and the forging speed are chosen as 1160 °C and 16.667 mm/s, respectively.

  9. High temperature deformation mechanism of 15CrODS ferritic steels at cold-rolled and recrystallized conditions

    NASA Astrophysics Data System (ADS)

    Sugino, Yoshito; Ukai, Shigeharu; Oono, Naoko; Hayashi, Shigenari; Kaito, Takeji; Ohtsuka, Satoshi; Masuda, Hiroshi; Taniguchi, Satoshi; Sato, Eiichi

    2015-11-01

    The ODS ferritic steels realize potentially higher operating temperature due to structural stability by the dispersed nano-size oxide particles. The deformation process and mechanism of 15CrODS ferritic steels were investigated at 1073 K and 1173 K for the cold-rolled and recrystallized conditions. Tensile and creep tests were conducted at the stress in parallel (LD) and perpendicular (TD) directions to the grain boundaries. Strain rate varied from 10-1 to 10-9 s-1. For the LD specimens, deformation in the cold rolled and recrystallized conditions is reinforced by finely dispersed oxide particles. The dominant deformation process for the recrystallized TD specimen is controlled through the grain boundary sliding and stress accommodation via diffusional creep at temperature of 1173 K and lower strain rate less than 10-4 s-1. The grain boundary sliding couldn't be rate-controlling process at 1073 K for the as-cold rolled TD specimen, where a dynamic recovery of the dislocation produced by cold-rolling is related to the deformation process.

  10. Kinetics of Ferrite Recrystallization and Austenite Formation During Intercritical Annealing of the Cold-Rolled Ferrite/Martensite Duplex Structures

    NASA Astrophysics Data System (ADS)

    Mazaheri, Y.; Kermanpur, A.; Najafizadeh, A.; Kalashami, A. Ghatei

    2016-03-01

    Ultrafine-grained, dual-phase (UFG DP) steels were produced by a new route using an uncommon cold-rolling and subsequent intercritical annealing of ferrite/martensite duplex starting microstructures. The effects of processing parameters such as rolling reduction, intercritical annealing temperature, and time on the microstructural evaluations have been studied. UFG DP steels with an average grain size of about 1 to 2 μm were achieved by short intercritical annealing of the 80 pct cold-rolled duplex microstructures. The kinetics of ferrite recrystallization and austenite formation were studied based on the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model. The proposed model for describing the isothermal austenite formation kinetics was applied successfully to the nonisothermal conditions. It was found that complete recrystallization of ferrite before the austenite formation led to the formation of a large extent randomly distributed austenite in the ferrite matrix and a chain-networked structure.

  11. Precipitation in cold-rolled Al–Sc–Zr and Al–Mn–Sc–Zr alloys prepared by powder metallurgy

    SciTech Connect

    Vlach, M.; Stulikova, I.; Smola, B.; Kekule, T.; Kudrnova, H.; Danis, S.; Gemma, R.; Ocenasek, V.; Malek, J.; Tanprayoon, D.; Neubert, V.

    2013-12-15

    The effects of cold-rolling on thermal, mechanical and electrical properties, microstructure and recrystallization behaviour of the AlScZr and AlMnScZr alloys prepared by powder metallurgy were studied. The powder was produced by atomising in argon with 1% oxygen and then consolidated by hot extrusion at 350 °C. The electrical resistometry and microhardness together with differential scanning calorimetry measurements were compared with microstructure development observed by transmission and scanning electron microscopy, X-ray diffraction and electron backscatter diffraction. Fine (sub)grain structure developed and fine coherent Al{sub 3}Sc and/or Al{sub 3}(Sc,Zr) particles precipitated during extrusion at 350 °C in the alloys studied. Additional precipitation of the Al{sub 3}Sc and/or Al{sub 3}(Sc,Zr) particles and/or their coarsening was slightly facilitated by the previous cold rolling. The presence of Sc,Zr-containing particles has a significant antirecrystallization effect that prevents recrystallization at temperatures minimally up to 420 °C. The precipitation of the Al{sub 6}Mn- and/or Al{sub 6}(Mn,Fe) particles of a size ∼ 1.0 μm at subgrain boundaries has also an essential antirecrystallization effect and totally suppresses recrystallization during 32 h long annealing at 550 °C. The texture development of the alloys seems to be affected by high solid solution strengthening by Mn. The precipitation of the Mn-containing alloy is highly enhanced by a cold rolling. The apparent activation energy of the Al{sub 3}Sc particles formation and/or coarsening and that of the Al{sub 6}Mn and/or Al{sub 6}(Mn,Fe) particle precipitation in the powder and in the compacted alloys were determined. The cold deformation has no effect on the apparent activation energy values of the Al{sub 3}Sc-phase and the Al{sub 6}Mn-phase precipitation. - Highlights: • The Mn, Sc and Zr additions to Al totally suppresses recrystallization at 550 °C. • The Sc,Zr-containing particle

  12. Method of Maintaining the Required Values of Surface Roughness and Prediction of Technological Conditions for Cold Sheet Rolling

    NASA Astrophysics Data System (ADS)

    Valíček, J.; Harničárová, M.; Kušnerová, M.; Zavadil, J.; Grznárik, R.

    2014-06-01

    The paper is based on results obtained from topography of surfaces of sheets rolled from deep-drawing steel of the type KOHAL grade 697, non-alloy low-carbon structural steel EN 10263-2:2004 and aluminium. The presented results document correctness of the assumption that the rolling force Froll increases with the increasing reduction Δh and the quality of the rolled surface is improved at the simultaneous increasing of strength of rolled sheets and the decreasing of size of structural grains. The experiment was performed on the two-high rolling stand DUO 210 SVa, which enables only non-continuous technology in contrast to the rolling mill with continuous reduction on one sheet in several degrees on rolling trains, in consequence of which the obtained height parameters of the section are in close correlation with the predicted dependence. Contribution of the work consists in the creation of a mathematical model (algorithm) for predicting technological parameters of the two-high rolling stand DUO 210 SVa at change of the absolute reduction Δh, for example for a deep-drawing steel of the type KOHAL grade 697 and non-alloy lowcarbon structural steel PN EN 10263-2:2004 and aluminium, and also in the development of a method of calculation applicable to any material being rolled in general, because the authors have found that various materials can be differentiated by a derived analytical criterion IKP. This criterion is a function of ratio between the modulus of elasticity of reference material and that of actually rolled material. The reference material is here deep-drawing steel of the type KOHAL grade 697. Verification was carried out by measuring changes of final surface roughness profile and final strength of rolled sheets of the stated materials in relation to reductions and those were compared with theoretically predicted values. It is possible to identify and predict on the basis of this algorithm an instant state of surface topography in respect to variable

  13. Texture and Formability of One-Step and Two-Step Cold-Rolled and Annealed Interstitial Free High-Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Humane, M. M.; Minj, R. K.; Peshwe, D. R.; Paretkar, R. K.

    2011-06-01

    In the current experimental investigation, a comparative study has been carried out to understand the development of texture under different conditions, viz. controlled hot-rolled, one-step cold-rolled (CR) and annealed, and two-step cold-rolled and annealed conditions. Mechanical properties were determined and experimental formability limit diagrams (FLDs) were plotted after both one-step and two-step cold-rolled and annealed conditions. From the tabulated data, it was found that hot band texture of 85 to 90 pct deformation was strong and the main orientations were ( {112} )[ {1bar{1}0} ] and ( {332} )[ {bar{1}bar{1}3} ]. One-step cold rolling developed the strong and uniform α-fiber and γ-fiber at 80 pct cold reduction. The strong and uniform new γ-fiber was obtained at the one-step 80 pct CR annealed condition. In addition, the highest drawability was found at the one-step 80 pct CR annealed condition. In two-step cold rolling, orientation ( {223} )[ {1bar{1}0} ] was the main texture component along with extremely strong γ-fiber. Moreover, batch annealing of two-step cold-rolled steel sheets developed exceptionally strong and uniform γ-fiber, and all mechanical properties were enhanced significantly except yield strength. From FLDs, it is observed that the formability properties of interstitial free (IF) high-strength (HS) steel sheets were excellent at both one-step and two-step cold-rolled and annealed conditions. However, the two-step cold-rolling and annealing process was found to be superior to the one-step process. The data of this investigation may be used at the industrial level to design the entire processing of IF-HS steel sheets.

  14. The microstructure and creep behavior of cold rolled udimet 188 sheet.

    PubMed

    Boehlert, C J; Longanbach, S C

    2011-06-01

    Udimet 188 was subjected to thermomechanical processing (TMP) in an attempt to understand the effects of cold-rolling deformation on the microstructure and tensile-creep behavior. Commercially available sheet was cold rolled to varying amounts of deformation (between 5-35% reduction in sheet thickness) followed by a solution treatment at 1,464 K (1,191 °C) for 1 h and subsequent air cooling. This sequence was repeated four times to induce a high-volume fraction of low-energy grain boundaries. The resultant microstructure was characterized using electron backscattered diffraction. The effect of the TMP treatment on the high-temperature [1,033-1,088 K (760-815 °C)] creep behavior was evaluated. The measured creep stress exponents (6.0-6.8) suggested that dislocation creep was dominant at 1,033 K (760 °C) for stresses ranging between 100-220 MPa. For stresses ranging between 25-100 MPa at 1,033 K (760 °C), the stress exponents (2.3-2.8) suggested grain boundary sliding was dominant. A significant amount of grain boundary cracking was observed both on the surface and subsurface of deformed samples. To assess the mechanisms of crack nucleation, in situ scanning electron microscopy was performed during the elevated-temperature tensile-creep deformation. Cracking occurred preferentially along general high-angle grain boundaries (GHAB) and less than 25% of the cracks were found on low-angle grain boundaries (LAB) and coincident site lattice boundaries (CSLB). Creep rupture experiments were performed at T = 1,088 K (815 °C) and σ = 165 MPa and the greatest average time-to-rupture was exhibited by the TMP sheet with the greatest fraction of LAB+CSLB. However, a clear correlation was not exhibited between the grain boundary character distribution and the minimum creep rates. The findings of this work suggest that although grain boundary engineering may be possible for this alloy, simply relating the fraction of grain boundary types to the creep resistance is not

  15. Heat fluxes and roll circulations over the western Gulf Stream during an intense cold-air outbreak

    NASA Technical Reports Server (NTRS)

    Chou, Shu-Hsien; Ferguson, Michael P.

    1991-01-01

    Turbulence and heat fluxes in the marine atmospheric boundary layer (MABL) for three aircraft stacks near the western Gulf Stream front, observed during the Genesis of Atlantic Lows Experiment (GALE) January 28, 1986 cold-air outbreak, has been studied using mixed-layer scaling. The GOES image and stability parameter indicates that these three stacks were in the roll vortex regime. The turbulence structure in the MABL is studied for this case, as well as the significance of roll vortices to heat fluxes. The roll circulations are shown to contribute significantly to the sensible (temperature) and latent heat (moisture) fluxes with importance increasing upward. The results suggest that the entrainment at the MABL top might affect the the budgets of temperature and humidity fluxes in the lower MABL, but not in the unstable surface layer.

  16. Gradation of Nanostructures in Cold-Rolled and Annealed Ti-Ni Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Prokoshkin, S.; Brailovski, V.; Dubinskiy, S.; Inaekyan, K.; Kreitcberg, A.

    2016-03-01

    Nanostructures formed in Ti-50.26 at.%Ni shape memory alloy as a result of post-deformation annealing (PDA) at 400 °C (1 h) after cold rolling (CR) in the e = 0.3-1.9 true strain range are classified and quantitatively studied. The statistical quantitative transmission electron microscopy analysis of bright and dark field images and selected area diffraction patterns reveal the following regularities. Two types of nanostructure form in B2-austenite as a result of PDA after CR: (a) a nanosubgrained structure, which consists of subgrains formed as a result of polygonization of the initially highly dislocated substructure; (b) a nanocrystalline structure, which represents a combination of the deformation-induced nano-grains grown during PDA and new nano-grains formed during crystallization of the amorphous phase. After moderate CR (e = 0.3), mainly nanosubgrained structure forms as a result of PDA. After CR of moderate-to-high intensity (e = 0.5-1.0) followed by PDA, the structure is mixed (nanosubgrained+nanocrystalline). After high-intensity CR (e = 1.2-1.9) and PDA, the structure is mainly nanocrystalline. This nanostructure identification allows adequate analysis of the nature of the parent phase boundaries in the thermomechanically processed Ti-Ni alloys and of their effect on the transformation and mechanical behaviors.

  17. Characterization of a cold-rolled 2101 lean duplex stainless steel.

    PubMed

    Bassani, Paola; Breda, Marco; Brunelli, Katya; Mészáros, Istvan; Passaretti, Francesca; Zanellato, Michela; Calliari, Irene

    2013-08-01

    Duplex stainless steels (DSS) may be defined as a category of steels with a two-phase ferritic-austenitic microstructure, which combines good mechanical and corrosion properties. However, these steels can undergo significant microstructural modification as a consequence of either thermo-mechanical treatments (ferrite decomposition, which causes σ- and χ-phase formation and nitride precipitation) or plastic deformation at room temperature [austenite transformation into strain-induced martensite (SIM)]. These secondary phases noticeably affect the properties of DSS, and therefore are of huge industrial interest. In the present work, SIM formation was investigated in a 2101 lean DSS. The material was subjected to cold rolling at various degrees of deformation (from 10 to 80% thickness reduction) and the microstructure developed after plastic deformation was investigated by electron backscattered diffraction, X-ray diffraction measurements, and hardness and magnetic tests. It was observed that SIM formed as a consequence of deformations higher than ~20% and residual austenite was still observed at 80% of thickness reduction. Furthermore, a direct relationship was found between microstructure and magnetic properties. PMID:23721654

  18. 3D microband boundary alignments and transitions in a cold rolled commercial purity aluminum alloy

    SciTech Connect

    George, C.; Soe, B.; King, K.; Quadir, M.Z.; Ferry, M.; Bassman, L.

    2013-05-15

    In the study of microband formation during plastic deformation of face centered cubic metals and alloys, two theories have been proposed regarding the orientations of their boundaries: (i) they are aligned parallel to crystallographic planes associated with dislocation glide (i.e. (111) planes in FCC metals), or (ii) they are aligned in accordance with the macroscopic stress state generated during deformation. In this study, high resolution 3D electron backscatter diffraction (3D EBSD) was used to investigate the morphology and crystallographic nature of microband boundaries within a 19 × 9 × 8.6 μm volume of a deformed grain in commercial purity aluminum cold rolled to 22% reduction. It was found that microband boundaries correspond to both theories of orientation. Additionally, a single surface may contain both crystallographic and non-crystallographic alignments. Misorientations across boundaries in the regions of microband triple junctions have been identified for both boundary alignments. - Highlights: ► Reconstruction of a 3D volume of crystallographic orientations from EBSD data ► Subgrain features accurately reconstructed using specially designed strategies. ► Microband boundaries contain crystallographic and non-crystallographic alignments. ► Boundaries form by crystallographic process but rotate to non-crystallographic.

  19. Austenite Formation in a Cold-Rolled Semi-austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Celada Casero, Carola; San Martín, David

    2014-04-01

    The progress of the martensite ( α') to austenite ( γ) phase transformation has been thoroughly investigated at different temperatures during the continuous heating of a cold-rolled precipitation hardening metastable stainless steel at a heating rate of 0.1 K/s. Heat-treated samples have been characterized using different experimental complementary techniques: high-resolution dilatometry, magnetization, and thermoelectric power (TEP) measurements, micro-hardness-Vickers testing, optical/scanning electron microscopy, and tensile testing. The two-step transformation behavior observed is thought to be related to the presence of a pronounced chemical banding in the initial microstructure. This banding has been characterized using electron probe microanalysis. Unexpectedly, dilatometry measurements seem unable to locate the end of the transformation accurately, as this technique does not detect the second step of this transformation (last 20 pct of it). It is shown that once the starting ( A S) and finishing ( A F) transformation temperatures have been estimated by magnetization measurements, the evolution of the volume fractions of austenite and martensite can be evaluated by TEP or micro-hardness measurement quite reliably as compared to magnetization measurements. The mechanical response of the material after being heated to temperatures close to A S, A F, and ( A F - A S)/2 is also discussed.

  20. Performance Optimization of Cold Rolled Type 316L Stainless Steel by Sand Blasting and Surface Linishing Treatment

    NASA Astrophysics Data System (ADS)

    Krawczyk, B.; Heine, B.; Engelberg, D. L.

    2016-03-01

    Sand blasting followed by a surface linishing treatment was applied to optimize the near-surface microstructure of cold rolled type 316L stainless steel. The introduction of cold rolling led to the formation of α-martensite. Specimens with large thickness reductions (40, 53%) were more susceptible to localized corrosion. The application of sand blasting produced a near-surface deformation layer containing compressive residual stresses with significantly increased surface roughness, resulting in reduced corrosion resistance. The most resistant microstructure was obtained with the application of a final linishing treatment after sand blasting. This treatment produced microstructures with compressive near-surface residual stresses, reduced surface roughness, and increased resistance to localized corrosion.

  1. Analysis of Magnetic Minor Hysteresis Loops in Thermally Aged and Cold-rolled Fe-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Takahashi, F.; Kobayashi, S.; Murakami, T.; Takahashi, S.; Kamada, Y.; Kikuchi, H.

    2011-01-01

    Neutron irradiation causes the formation of Cu precipitate in reactor pressure vessel steel and makes the steel susceptible to rupture. In the present study, we have examined magnetic minor hysteresis loops of Fe-1wt%Cu alloy after thermally ageing at 753 K and subsequent cold rolling to elucidate the effects of Cu precipitation on magnetic properties. Minor-loop coefficients, obtained from scaling power laws between field-dependent parameters of minor hysteresis loops, decrease with ageing time and show a local maximum around 200 min, reflecting the growth of Cu precipitates with ageing. For the alloy cold-rolled after ageing, the minor-loop properties linearly increase with reduction and show a good relationship with mechanical properties such as DBTT and hardness. These observations indicate that the analysis method using magnetic minor loops can be an useful technique of nondestructive evaluation of irradiation embrittlement and subsequent deformation hardening in reactor pressure vessel steels.

  2. Effect of severe plastic deformation on the specific heat and magnetic properties of cold rolled Gd sheets

    NASA Astrophysics Data System (ADS)

    Taskaev, S.; Skokov, K.; Khovaylo, V.; Buchelnikov, V.; Pellenen, A.; Karpenkov, D.; Ulyanov, M.; Bataev, D.; Usenko, A.; Lyange, M.; Gutfleisch, O.

    2015-03-01

    We report on specific heat and magnetic properties of thin Gd sheets obtained by means of a cold rolling technique. At temperatures well below Curie temperature TC, the cold rolling has a minor impact on the specific heat Cp. However, a well defined λ-type anomaly of Cp seen in the vicinity of TC in a polycrystalline Gd sample is markedly suppressed in the severely deformed samples. Depression of the λ peak is due to a large decrease of magnetization that presumably originates in a local magnetic anisotropy induced by the severe plastic deformation. Results of calculation of magnetocaloric effect from the Cp and magnetization data indicate that the magnetocaloric effect gradually decreases as the degree of plastic deformation increases. This trend is further confirmed by the direct measurements of the adiabatic temperature change ΔTad.

  3. Annealing textures for drawability: Influence of the degree of cold rolling reduction for low-carbon and extra low-carbon ferritic steels

    SciTech Connect

    Pero-Sanz, J.; Ruiz-Delgado, M.; Martinez, V.; Verdeja, J.I.

    1999-11-01

    This work considers the optimization of deep drawing properties by studying the influence of hot rolling conditions, cold reduction rate, and final annealing on the evolution of steel sheet textures. Two steels have been selected: a low-C steel used for enameling applications, and an extra-low-C steel of the interstitial-free type. Results show that the intensity of {l{underscore}brace}111{r{underscore}brace} component--and, consequently, drawability--is considerably higher in the textures of cold-rolled and annealed sheets than in hot-rolled sheets. It is suggested that drawability of sheets annealed after cold rolling improves if greater than conventional reduction rates are used during rolling. Finally, it is shown that, contrary to what has sometimes been claimed, improved of the ``r'' coefficient are not accompanied by a pancake morphology of the ferrite grains.

  4. Lipoid pneumonia caused by oil mist exposure from a steel rolling tandem mill

    SciTech Connect

    Cullen, M.R.; Balmes, J.R.; Robins, J.M.; Smith, G.J.

    1981-01-01

    Five of nine active tandem mill operators exposed at work to aerosolized hydrocarbon mist were referred for evaluation of respiratory complaints. The worker with the longest exposure had reduced lung volumes; he was admitted to the hospital for detailed study. Exercise studies revealed work load limited by ventilation and arterial oxygen desaturation. Flexible fiberoptic bronchoscopy with bronchoalveolar lavage and transbronchial biopsy revealed evidence of lipoid pneumonia. Assessment of the mill revealed levels of respirable oil mist by personal samplers throughout the area far below the currently accepted standard of 5 mg/M3. These findings confirm a 20-year-old hypothesis of J.G. Jones regarding the hazard of oil mist in this industrial setting.

  5. Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Breda, Marco; Brunelli, Katya; Grazzi, Francesco; Scherillo, Antonella; Calliari, Irene

    2015-02-01

    Duplex stainless steels (DSSs) are biphasic steels having a ferritic-austenitic microstructure that allows them to combine good mechanical and corrosion-resistance properties. However, these steels are sensitive to microstructural modifications, such as ferrite decomposition at high temperatures and the possibility of strain-induced martensite (SIM) formation from cold-worked austenite, which can significantly alter their interesting features. In the present work, the effects of cold rolling on the developed microstructural features in a cold-rolled SAF 2205 DSS and the onset of martensitic transformation are discussed. The material was deformed at room temperature from 3 to 85 pct thickness reduction, and several characterization techniques (scanning and transmission electron microscopy, X-ray diffraction, hardness measurements, and time-of-flight-neutron diffraction) were employed in order to fully describe the microstructural behavior of the steel. Despite the low stacking fault energy of DSS austenite, which contributed to SIM formation, the steel was found to be more stable than other stainless steel grades, such as AISI 304L. Rolling textures were similar to those pertaining to single-phase materials, but the presence of the biphasic (Duplex) microstructure imposed deformation constraints that affected the developed microstructural features, owing to phases interactions. Moreover, even if an intensification of the strain field in austenite was revealed, retarded SIM transformation kinetics and lower martensite amounts with respect to AISI 304L were observed.

  6. Computational and Experimental Investigation of the Shock Compression Response of Cold-Rolled Ni/Al Multilayers

    NASA Astrophysics Data System (ADS)

    Specht, Paul; Thadhani, Naresh; Weihs, Timothy

    2013-06-01

    Heterogeneities at the meso-scale strongly influence the shock compression response of composite materials. In reactive material mixtures, such as Ni and Al, these heterogeneities greatly affect material mixing, heating, and activation, often initiating a reaction. Cold-rolled multilayered composites of Ni and Al provide a unique and potentially beneficial reactive material system, due to their full density, periodic layering, and intimate particle contacts. The shock-compression response of cold-rolled Ni/Al multilayers was investigated under uniaxial strain loading conditions using plate-impact experiments. Time-resolved diagnostics, including VISAR, PDV, and PVDF stress gauges, were used to obtain the equilibrium Hugoniot response of the multilayers. The experimental results were coupled with a computational investigation using the multi-material, finite-volume, Eulerian hydrocode CTH, developed by Sandia National Laboratories. The computations employed real, heterogeneous microstructures, obtained from optical microscopy, enabling their correlation with the experimental results to provide validation of the models and computational method used for describing the response of the cold-rolled Ni/Al multilayers. Research funded by ONR/MURI grant No. N00014-07-1-0740.

  7. Operating results confirm high efficiency of continuous rolling

    SciTech Connect

    Masselot, J.M.; Pradayrol, G.; Boughton, J.R.

    1995-09-01

    Started up in the middle of 1986, Sollac Sainte-Agathe`s coupled pickle line and cold rolling mill has overtaken the original capacity and quality targets. The results and how they were achieved will be presented. Attention is directed to the features of the key sections which include: pickel line entry; process (scale breaker/tension leveler, pickling tank, rinse tanks); side trimming; mill entry; rolling; and mill exit. The performance reached is the result of optimized global design and involvement of operational staff in an adapted organization. On the basis of the results already obtained, new objectives and the means for achieving them are presented.

  8. Efficient anti-corrosive coating of cold-rolled steel in a seawater environment using an oil-based graphene oxide ink

    NASA Astrophysics Data System (ADS)

    Singhbabu, Y. N.; Sivakumar, B.; Singh, J. K.; Bapari, H.; Pramanick, A. K.; Sahu, Ranjan K.

    2015-04-01

    We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is discussed based on the impermeability of graphene oxide to the corrosive ions.We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is

  9. 1. EXTERIOR VIEW OF BUILDING THAT HOUSES THE HOT ROLL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. EXTERIOR VIEW OF BUILDING THAT HOUSES THE HOT ROLL MILL, ALSO KNOWN AS THE NO. 31 HOT ROLL MILL; LOOKING SOUTHWEST - American Brass Company, Kenosha Works, Hot Roll Mill, Kenosha, Kenosha County, WI

  10. Experimental and numerical investigation on cold flat rolling processes of DC04 sheets with special focus on residual stresses

    NASA Astrophysics Data System (ADS)

    Bauer, A.; Mehner, T.; Binotsch, C.; Sieber, M.; Awiszus, B.; Lampke, T.

    2016-03-01

    The process of cold flat rolling is a widespread industrial technique to manufacture semi-finished products, e.g., for the automotive or homewares industry. Basic knowledge of the process regarding dimensioning and adjustment of defined characteristics is already state of the art. However, a detailed consideration and analysis with respect to local inhomogeneous residual stresses in several process steps mostly remains disregarded. A broad understanding of the process due to the distribution of residual stresses in the workpiece and the direction of the stress tensors allows for a definition of the characteristics of the workpiece even before the actual manufacturing process. For that purpose, it is necessary to perform numerical investigations by means of the finite element analysis (FEA) of cold flat rolling processes. Within this contribution, several approaches for the calibration of the FEA with the real flat rolling process will be addressed and discussed. To ensure that the numerical consideration provides realistic results, this calibration is indispensable. General parameters such as geometry, height reduction, rolling temperature, process time, and the rolling speed are considered as well as a photogrammetric survey, and calculated residual stresses with results of X-ray diffraction (XRD) will be compared. In the course of the experiments, a good agreement between the stress results of the FEA and the XRD was found in the center of the specimen. In combination with the allocation of the stress orientations, the agreement close to the edges is also fine. Some issues that cause differences between the FEA and the experiment are dis-cussed.

  11. Biaxial Tensile Test of Cold Rolled IF Steel Sheet for Large Plastic Strain Range

    NASA Astrophysics Data System (ADS)

    Enatsu, Ryotaro; Kuwabara, Toshihiko

    2011-08-01

    Deformation behavior of cold rolled IF steel sheet (SPCE) under biaxial tension has been investigated for large plastic strain range over 15%. The test material was bent and TIG welded to form a tubular specimen with an outer diameter of 46.2 mm and wall thickness of 0.8 mm. The tubular specimens have been subjected to linear stress paths in the first quadrant of stress space with the use of a servo-controlled tension-internal pressure testing machine developed by one of the authors [T. Kuwabara, K. Yoshida, K. Narihara, S. Takahashi, Anisotropic plastic deformation of extruded aluminum alloy tube under axial forces and internal pressure, Int. J. Plasticity 21, 101-117 (2005)]. Moreover, biaxial tensile tests using a cruciform specimen have also been carried out to more precisely measure the deformation behavior for a small strain range following initial yielding. True stress-true plastic strain curves, contours of plastic work in stress space and the directions of plastic strain rates have been measured and compared with those calculated using selected yield functions: the von Mises, Hill's quadratic and Yld2000-2d [Barlat, F., Brem, J.C., Yoon, J.W., Chung, K., Dick, R.E., Lege, D.J., Pourboghrat, F., Choi, S.H., Chu, E., Plane stress yield function for aluminum alloy sheets—Part 1: Theory. Int. J. Plasticity 19, 1297-1319 (2003)]. The plastic deformation behavior up to a work equivalent plastic strain of ɛ0p = 0.19 has been successfully measured. It is found that the test material exhibits differential hardening and that the Yld2000-2d yield function with an exponent of six most closely predicts the contours of plastic work and the directions of plastic strain rates.

  12. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  13. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  14. Development of environmentally friendly non-chrome conversion coatings for cold-rolled steel

    NASA Astrophysics Data System (ADS)

    Zhang, Jinming

    Steel producers use various organic and inorganic coatings to protect cold-rolled steel (CRS) sheets from corrosion during shipment and storage. It is well known that CRS sheets can be protected from corrosion by galvanizing, phosphating, chromating, topcoating with organic, or their combinations. The chromate rinsing is particularly effective for preventing white rusting of galvanized steel. But there is an increasing interest in a replacement for the chromating process because of environmental and health concerns. The objective of the present work is to develop a chrome-free conversion coating for steel sheets. Various carboxylic acids and their salts have been studied for coating phosphated electrogalvanized (EG) steel sheets, including 10-undecenoic acid (UA), oleic acid (OA), and other fatty acids such as stearic acid (SA) and palmitic acid (PA). When they were used alone, or subsequently coated with resin, they could produce a highly hydrophobic surface and improve the corrosion resistance. Thiols such as 1-octadecanethiol (ODT) can form a self-assembled monolayer on metal substrates. This close-packed monolayer could provide an excellent corrosion resistance for EG steel sheets. It was capable of withstanding 50˜60 hours of salt spray test (SST) although its thickness was only a few nanometers. The EG steel itself usually started rusting only after 2˜4 hours of salt spray. In another coating system, thiols were mixed with a conventional resin to improve the corrosion resistance of EG steel. This new technique gave 100˜120 hours of corrosion resistance. When the resin was applied directly on EG steel surface, its corrosion resistance was less than 72 hours. It was shown that further optimization of this technique increased the corrosion resistance to 200 hours and more in the standard SST.

  15. Local Thickening of Stainless Tube Considering Dimension Variation of the Cold Roll Formed Tube Billet

    NASA Astrophysics Data System (ADS)

    Sheu, Jinn-Jong; Yu, Cheng-Hsien

    2011-01-01

    A stud end consists of tube body and a flange in order to connect two tubes to form a long straight or angled pipe line. The flange is thicker than the tube body to strengthen the pipe connection. A thicker round hollow disk is usually welded to a straight tube to get the flange of the tube end and then machined to the specified dimension of the two-piece type stud end. A one-piece type stud end of tube proposed here is produced via the local thickening of tube end, flaring, and flange forging processes. The roundness of raw tube is not promised in the cold roll forming (CRF) process, which causes the inaccuracy of dimensions, wrinkling, and folding defects during the local thickening process of tube end. In this paper, a preform process was proposed to correct the dimension of the tube to be thickened. The CRF tube billets were measured and preformed to the required dimensions before thickening. The proposed preforming process was able to resize and control the dimensions and roundness of the tube billet to prevent irregular movement of billet. A three-staged punch profile was designed to prevent the folding defect during the thickening process. Experiments of resizing and thickening were carried out to verify the simulation results and the proposed punch profile design. The CAE simulations demonstrated the defects of folding are very sensitive to the dimension variation of tube billet. The experimental results of thickening process were in good agreement with the simulation predictions using the perfect (with preforming process) and the imperfect (original CRF) tube billets. The proposed pre-forming process and the punch profile designs were able to minimize the surface defects of tube local thickening.

  16. The Work Softening by Deformation-Induced Disordering and Cold Rolling of 6.5 wt pct Si Steel Thin Sheets

    NASA Astrophysics Data System (ADS)

    Wang, Xianglong; Li, Haoze; Zhang, Weina; Liu, Zhenyu; Wang, Guodong; Luo, Zhonghan; Zhang, Fengquan

    2016-06-01

    As-cast strip of 6.5 wt pct Si steel was fabricated by twin-roll strip casting. After hot rolling at 1323 K (1050 °C), thin sheets with the thickness of 0.35 mm were produced by warm rolling at 373 K (100 °C) with rolling reductions of 15, 25, 35, 45, 55, and 65 pct. Influence of warm rolling reduction on ductility was investigated by room temperature bending test. The measurement of macro-hardness showed that "work softening" could begin when the warm rolling reduction exceeded 35 pct. The room temperature ductility of the thin sheets gradually increased with the increase of warm rolling reductions, and the plastic deformation during bending began to form when the warm rolling reduction was greater than 45 pct, the 65 pct rolled thin sheet exhibited the maximum plastic deformation of about 0.6 pct during bending at room temperature, with a few small dimples having been observed on the fracture surfaces. B2-ordered domains were formed in the 15, 25, 35, 45, and 55 pct rolled specimens, and their average size decreased with the increase of warm rolling reductions. By contrast, no B2-ordered domain could be found in the 65 pct rolled specimen. It had been observed that large-ordered domains could be split into several small parts by the slip of partial super-dislocations during warm rolling, which led to significant decrease of the order degree to cause the phenomenon of deformation-induced disordering. On the basis of these results, cold rolling schedule was developed to successfully fabricate 0.25-mm-thick sheets with good surface qualities and magnetic properties from warm rolled sheets.

  17. The Work Softening by Deformation-Induced Disordering and Cold Rolling of 6.5 wt pct Si Steel Thin Sheets

    NASA Astrophysics Data System (ADS)

    Wang, Xianglong; Li, Haoze; Zhang, Weina; Liu, Zhenyu; Wang, Guodong; Luo, Zhonghan; Zhang, Fengquan

    2016-09-01

    As-cast strip of 6.5 wt pct Si steel was fabricated by twin-roll strip casting. After hot rolling at 1323 K (1050 °C), thin sheets with the thickness of 0.35 mm were produced by warm rolling at 373 K (100 °C) with rolling reductions of 15, 25, 35, 45, 55, and 65 pct. Influence of warm rolling reduction on ductility was investigated by room temperature bending test. The measurement of macro-hardness showed that "work softening" could begin when the warm rolling reduction exceeded 35 pct. The room temperature ductility of the thin sheets gradually increased with the increase of warm rolling reductions, and the plastic deformation during bending began to form when the warm rolling reduction was greater than 45 pct, the 65 pct rolled thin sheet exhibited the maximum plastic deformation of about 0.6 pct during bending at room temperature, with a few small dimples having been observed on the fracture surfaces. B2-ordered domains were formed in the 15, 25, 35, 45, and 55 pct rolled specimens, and their average size decreased with the increase of warm rolling reductions. By contrast, no B2-ordered domain could be found in the 65 pct rolled specimen. It had been observed that large-ordered domains could be split into several small parts by the slip of partial super-dislocations during warm rolling, which led to significant decrease of the order degree to cause the phenomenon of deformation-induced disordering. On the basis of these results, cold rolling schedule was developed to successfully fabricate 0.25-mm-thick sheets with good surface qualities and magnetic properties from warm rolled sheets.

  18. Efficient anti-corrosive coating of cold-rolled steel in a seawater environment using an oil-based graphene oxide ink.

    PubMed

    Singhbabu, Y N; Sivakumar, B; Singh, J K; Bapari, H; Pramanick, A K; Sahu, Ranjan K

    2015-05-01

    We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (∼3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10,000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is discussed based on the impermeability of graphene oxide to the corrosive ions. PMID:25869204

  19. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report No. 12, June 1, 1995--August 31, 1995

    SciTech Connect

    Fuerstenau, D.W.

    1995-09-01

    The objective of this research is the development of improved technology for the preparation of coal-water slurries that have potential for replacing fuel oil in direct combustion. This should be of major importance to the United States in its efforts to reduce dependence on imported oil and to rely more on its enormous low-cost coal resources. In accordance with this objective, in the first stage of this project, considerable work was conducted to standardize experimental procedures for sample preparation, coal grinding, and Theological measurements to assure reproducibility of the experimental results. Since a Haake RV-12 viscometer with an MV-DIN sensor system was found to give the most reproducible results for measurement of slurry viscosities, it has subsequently been used for all of our Theological measurements. Methods were developed for applying the acoustophoresis technique for studying the electrokinetic behavior of concentrated coal-water suspensions. These measurements were carried out using this technique to identify the potential of chemical additives for functioning as reagents for effective dispersion. Detailed investigations of the effect of solids content and chemical additives on the rheology of coal-water slurries, prepared with fines produced by the ball milling of Pittsburgh No. 8 coal, were conducted during the first phase of our research program. These experiments were to provide a baseline against which the rheological behavior of slurries prepared with fines produced by high-pressure roll milling or hybrid high-pressure roll mill/ball mill grinding could be compared.

  20. Characterization on carbide of a novel steel for cold work roll during solidification process

    SciTech Connect

    Guo, J.; Liu, L.G.; Li, Q.; Sun, Y.L.; Gao, Y.K.; Ren, X.J.; Yang, Q.X.

    2013-05-15

    A novel steel for cold work roll was developed in this work. Its phase structures were determined by X-ray diffraction, and phase transformation temperatures during the cooling process were measured by Differential Scanning Calorimeter. The Fe–C isopleths of the steel were calculated by Thermo-Calc to preliminarily determine the characteristic temperatures of the different phases. Then the specimens were quenched at these characteristic temperatures. The typical microstructures were observed by Optical Microscopy and Field Emission Scanning Electron Microscopy with Energy Disperse Spectroscopy. The results show that α-Fe, MC, M{sub 2}C and M{sub 7}C{sub 3} precipitate when the specimen is cooled slowly to room temperature. According to the DSC curve and the Fe–C isopleths, the characteristic temperatures of the phase transformation and carbide precipitation are chosen as 1380 °C, 1240 °C, 1200 °C and 1150 °C respectively. Primary austenite precipitates at 1380 °C, then eutectic reaction occurs in residual liquid after quenching and the eutectic microstructures distribute along the crystal grain boundary. The eutectic MC is leaf-like and eutectic M{sub 2}C is fibrous-like. Both of them precipitate in ternary eutectic reaction simultaneously at 1240 °C, grow together in the form of dendrite along the crystal grain boundary. Secondary MC precipitates from the austenitic matrix at 1200 °C and nucleates at the position where eutectic MC located accompanied by the dissolving of eutectic carbides. The mixed secondary M{sub 2}C and M{sub 7}C{sub 3} precipitate at 1150 °C. The secondary M{sub 2}C is strip-like and honeycomb-like, while the M{sub 7}C{sub 3} is chrysanthemum-like and maze-like. - Highlights: • The solidification process was analyzed by Thermo-Calc, DSC, XRD and SEM observation. • Primary and secondary carbides precipitated during solidification were determined. • The three dimensional morphologies of all carbides was observed. • The

  1. Microstructural Evolution and Recrystallization Kinetics of a Cold-Rolled, Ferrite-Martensite Structure During Intercritical Annealing

    NASA Astrophysics Data System (ADS)

    Etesami, S. A.; Enayati, M. H.

    2016-05-01

    The recrystallization behavior of 80 pct, cold-rolled, low-carbon, dual-phase steel during intercritical annealing for different times was studied. The annealed microstructures showed that the recrystallization initially occurred in the deformed martensitic regions. The values of Avrami exponent for recrystallization varied from 3.8 to 4 with an activation energy of 46.9 kJ/mol. This study also introduced a novel method for the production of bimodal grain structures in low-carbon, ferrite-martensite steel.

  2. The evolution of recrystallized texture of cold-rolled pure copper annealed with a magnetic field in the transverse direction

    NASA Astrophysics Data System (ADS)

    He, T.; Wang, Y.; Sun, W.; Zhao, X.

    2015-04-01

    In this paper, the effect of magnetic field annealing was investigated on the evolution of recrystallized texture of a cold-rolled pure copper sheet. During magnetic field annealing the transverse direction of the specimen was set to be parallel to the magnetic field. It was found, although, altering the orientation of the specimen to the magnetic field direction during annealing does not change the type of the recrystallized texture component, the intensity of cube texture in the specimen with field is higher than that without field.

  3. Evidence for viscous flow nature in Zr60Al15Ni25 metallic glass subjected to cold rolling

    NASA Astrophysics Data System (ADS)

    Yan, Zhijie; Hao, Weixin; Hu, Yong; Song, Kaikai; Stoica, Mihai; Scudino, Sergio; Eckert, Jürgen

    2013-07-01

    The microstructure changes of Zr60Al15Ni25 metallic glass upon cold rolling and their influences on the thermally induced crystallization kinetics are investigated. The results show that atomic redistribution occurs within the localized zones in the glassy matrix, resulting from the softening of the shear modulus, which retards the crystallization behaviors during the subsequent heating. The present work provides direct evidence for the viscous flow nature in a metallic glass subjected to plastic deformation, during which the softened zones act as potential shear transformation zones.

  4. Microstructural Evolution and Recrystallization Kinetics of a Cold-Rolled, Ferrite-Martensite Structure During Intercritical Annealing

    NASA Astrophysics Data System (ADS)

    Etesami, S. A.; Enayati, M. H.

    2016-07-01

    The recrystallization behavior of 80 pct, cold-rolled, low-carbon, dual-phase steel during intercritical annealing for different times was studied. The annealed microstructures showed that the recrystallization initially occurred in the deformed martensitic regions. The values of Avrami exponent for recrystallization varied from 3.8 to 4 with an activation energy of 46.9 kJ/mol. This study also introduced a novel method for the production of bimodal grain structures in low-carbon, ferrite-martensite steel.

  5. Effects of Two-Stage Cold Rolling Schedule on Microstructure and Texture Evolution of Strip Casting Grain-Oriented Silicon Steel with Extra-Low Carbon

    NASA Astrophysics Data System (ADS)

    Song, Hong-Yu; Liu, Hai-Tao; Liu, Wen-Qiang; Wang, Yin-Ping; Liu, Zhen-Yu; Wang, Guo-Dong

    2016-04-01

    A 0.27 mm-thick grain-oriented silicon steel sheet with extra-low carbon was successfully produced by a novel processing route including strip casting, normalizing, two-stage cold rolling with an intermediate annealing, primary annealing, and secondary recrystallization annealing. The evolutions of microstructure and texture along the whole processing route were investigated with a special emphasis on the effects of two-stage cold rolling schedule. It was found that Goss orientation originated in the first cold rolling due to shear banding and relatively strong Goss texture evolved through the whole thickness after intermediate annealing. This is significantly different from the results in conventional process in which the origin of Goss texture is in the hot rolling stage and Goss texture only develops below the sheet surface. Besides, it was found that cold rolling schedule had significant influences on microstructure homogeneity, evolution of λ-fiber texture in primary annealed state and, thus, on secondary recrystallization. In case of appropriate cold rolling schedule, a homogeneous microstructure with Goss texture, relatively strong γ-fiber texture and medium α-fiber texture was observed in the primary annealed strip. Although Goss texture in primary annealed state was much weaker than that in two-stage route in conventional process, a perfect secondary recrystallization microstructure was produced and the magnetic induction B8 was as high as 1.85 T. By contrast, when the cold rolling schedule was inappropriate, the primary annealed strips exhibited inhomogeneous microstructure, together with weak γ-fiber texture, medium α-fiber and λ-fiber texture. Finally, the sheets showed incomplete secondary recrystallization microstructure in which a large number of fine grains still existed.

  6. Strong <001> recrystallization texture component in 6.5 wt% Si electrical steel thin sheets by secondary cold rolling and annealing

    NASA Astrophysics Data System (ADS)

    Pan, Hongjiang; Zhang, Zhihao; Mo, Yuanke; Xie, Jianxin

    2016-12-01

    In order to prepare thin sheet with a strong <001> texture component, secondary cold rolling and recrystallization annealing were carried out on a raw sheet of high silicon electrical steel (6.5 wt% Si). The raw sheet was obtained through a process of directional solidification, followed by warm and cold rolling, and annealing. The effects of secondary cold rolling reduction, annealing temperature and holding time on the recrystallization microstructure and texture were investigated. The formation of strong <001> texture component was analyzed. The results showed that the <001> texture component could be enhanced when the sheets were prepared through appropriate secondary cold rolling and annealing. It was ascribed to the cube and Goss recrystallized grains had frequency advantages as well as size advantages during nucleation. Furthermore, the cube and Goss recrystallized grains were easy to grow larger due to the advantage on grain boundary energy and surface energy. The samples prepared through secondary cold rolling with the reduction of 30% and annealing at 1300 °C for 1-5 h exhibited good magnetic properties. The magnetic induction B8 of the samples was 1.335-1.398 T and the core loss P10/50 and P10/400 were 0.383-0.391 W/kg and 5.935-6.422 W/kg, respectively.

  7. Accelerated carbonation using municipal solid waste incinerator bottom ash and cold-rolling wastewater: Performance evaluation and reaction kinetics.

    PubMed

    Chang, E-E; Pan, Shu-Yuan; Yang, Liuhanzi; Chen, Yi-Hung; Kim, Hyunook; Chiang, Pen-Chi

    2015-09-01

    Accelerated carbonation of alkaline wastes including municipal solid waste incinerator bottom ash (MSWI-BA) and the cold-rolling wastewater (CRW) was investigated for carbon dioxide (CO2) fixation under different operating conditions, i.e., reaction time, CO2 concentration, liquid-to-solid ratio, particle size, and CO2 flow rate. The MSWI-BA before and after carbonation process were analyzed by the thermogravimetry and differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. The MSWI-BA exhibits a high carbonation conversion of 90.7%, corresponding to a CO2 fixation capacity of 102g perkg of ash. Meanwhile, the carbonation kinetics was evaluated by the shrinking core model. In addition, the effect of different operating parameters on carbonation conversion of MSWI-BA was statistically evaluated by response surface methodology (RSM) using experimental data to predict the maximum carbonation conversion. Furthermore, the amount of CO2 reduction and energy consumption for operating the proposed process in refuse incinerator were estimated. Capsule abstract: CO2 fixation process by alkaline wastes including bottom ash and cold-rolling wastewater was developed, which should be a viable method due to high conversion. PMID:26025583

  8. Effects of cold rolling deformation on microstructure, hardness, and creep behavior of high nitrogen austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Sun, Shi-Cheng; Sun, Gui-Xun; Jiang, Zhong-Hao; Ji, Chang-Tao; Liu, Jia-An; Lian, Jian-She

    2014-02-01

    Effects of cold rolling deformation on the microstructure, hardness, and creep behavior of high nitrogen austenitic stainless steel (HNASS) are investigated. Microstructure characterization shows that 70% cold rolling deformation results in significant refinement of the microstructure of this steel, with its average twin thickness reducing from 6.4 μm to 14 nm. Nanoindentation tests at different strain rates demonstrate that the hardness of the steel with nano-scale twins (nt-HNASS) is about 2 times as high as that of steel with micro-scale twins (mt-HNASS). The hardness of nt-HNASS exhibits a pronounced strain rate dependence with a strain rate sensitivity (m value) of 0.0319, which is far higher than that of mt-HNASS (m = 0.0029). nt-HNASS shows more significant load plateaus and a higher creep rate than mt-HNASS. Analysis reveals that higher hardness and larger m value of nt-HNASS arise from stronger strain hardening role, which is caused by the higher storage rate of dislocations and the interactions between dislocations and high density twins. The more significant load plateaus and higher creep rates of nt-HNASS are due to the rapid relaxation of the dislocation structures generated during loading.

  9. 32. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: End of mill into which cane was fed between top and bottom roll. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  10. Effect of Austenitizing Temperature on Microstructure and Mechanical Properties of Semi-High-Speed Steel Cold-Forged Rolls

    NASA Astrophysics Data System (ADS)

    Wu, Qiong; Sun, Da-Le; Liu, Chang-Sheng

    2009-10-01

    The effect of austenitizing temperature on the microstructure and mechanical properties of semi-high-speed steel (S-HSS) cold-forged rolls was investigated. Low-temperature austenitizing below 1313 K induced carbide coarsening during subsequent tempering at 973 K due to the nucleation effect of undissolved M7C3. On the other hand, the heavy dissolution of M7C3 above 1353 K caused the fine carbide formation on lath and plate boundaries, which retarded the subgrain growth during tempering. The increase in strength with increasing austenitizing temperature was attributed to the fine carbide distribution and the high dislocation density. Furthermore, as the austenitizing temperature increased, the impact energy markedly reduced, due to the large prior austenite grain size and the high strength. Finally, based on the microstructure and mechanical properties, an optimal austenitizing temperature range between 1313 and 1333 K was determined.

  11. Forming a perfect cubic texture in thin copper-yttrium alloy strips during cold rolling and annealing

    NASA Astrophysics Data System (ADS)

    Schastlivtsev, V. M.; Rodionov, D. P.; Khlebnikova, Yu. V.; Akshentsev, Yu. N.; Egorova, L. Yu.; Suaridze, T. R.

    2016-03-01

    The structure of strips produced from the Cu-1 wt % Y binary alloy using cold deformation by rolling to the degree of deformation of 99%, followed by recrystallization annealing, as well as the process of texture formation in these strips, is studied. The possibility of forming a perfect cubic texture in a thin strip made of a binary yttrium-modified copper-based alloy has been shown in principle, which opens the prospect of the use of this alloy to produce substrates for strip high-temperature superconductors of the second generation. The optimum conditions of annealing have been determined, which make it possible to form a perfect biaxial texture in the Cu-1 wt % Y alloy with a content of cubic grains {001}<100> ± 10° on the surface of the textured strip of over 95%.

  12. Influence of Static Precipitation on Microstructure and Texture of Annealed Cold-Rolled Mg-Al-Sn Alloys

    NASA Astrophysics Data System (ADS)

    Kabir, Abu Syed Humaun; Sanjari, Mehdi; Su, Jing; Jung, In-Ho; Yue, Stephen

    2015-08-01

    The final mechanical properties of wrought magnesium alloys are mostly controlled by its microstructure and crystallographic orientation or texture. In the sheet form of common magnesium alloys, grain coarsening occurs during annealing, which only serves to strengthen the undesirable basal texture. One method to alleviate this problem is by stopping grain coarsening. Hence the aim of this work is to investigate the effect of static precipitation on microstructure and texture evolution during annealing at various temperatures after cold rolling. Mg-Al-Sn alloys were designed using thermodynamic modeling software, FactSageTM. It was found that static precipitates can only form extensively, after static recrystallization, at the recrystallized grain boundaries, and these retard grain growth during annealing. Presence of precipitates at the recrystallized grain boundaries also retard the strengthening of basal texture during annealing, related to grain coarsening.

  13. Influence of dispersoids on microstructure evolution and work hardening of aluminium alloys during tension and cold rolling

    NASA Astrophysics Data System (ADS)

    Zhao, Qinglong; Holmedal, Bjørn; Li, Yanjun

    2013-08-01

    The influence of dispersoids on work hardening of aluminium during tension and cold rolling has been studied by comparing Al-Mn alloys containing similar amounts of solutes but various dispersoid densities. The microstructure evolution with deformation strain was examined in transmission and scanning electron microscopy. It is found that a high density of fine dispersoids strengthens the materials significantly, but their strengthening effect diminishes as the strain increases. From a series of Bauschinger tests, it is found that the internal stress, due to particles, increases rapidly at the initial stage of deformation, but saturates at strains larger than 5%. It is concluded that the internal stress makes a small contribution to the work hardening and contributes to less than 10% of the total flow stress during monotonic loading at strains larger than 5%. The work-hardening behaviour has been correlated to the corresponding microstructure, and the strengthening mechanisms are discussed.

  14. Effect of heat treatment on the microstructure and yield strength of a cold-rolled enameling steel

    NASA Astrophysics Data System (ADS)

    Peng, D.; Yu, Q.; Lin, C.; An, D.; Dai, T.; Krakauer, B. W.; Zhu, M.

    2015-06-01

    The mechanisms of yield strength reduction of a cold-rolled enameling steel after enamel-fire annealing at 760°C by air cooling, and the effect of the tempering process on the microstructure and yield strength, are studied by combining experiments and thermodynamic calculations. The results show that after heat treatment at 760°C and air cooling, the lump phase, enriched with the element carbon, appears along the ferrite grain boundaries, which leads to yield strength reduction. After tempering at 200°C∼400°C, the lump phase disappears gradually and is transformed to lamellar pearlite as the tempering temperature increases, resulting in the yield strength increasing.

  15. Accelerated carbonation using municipal solid waste incinerator bottom ash and cold-rolling wastewater: Performance evaluation and reaction kinetics

    SciTech Connect

    Chang, E-E; Pan, Shu-Yuan; Yang, Liuhanzi; Chen, Yi-Hung; Kim, Hyunook; Chiang, Pen-Chi

    2015-09-15

    Highlights: • Carbonation was performed using CO{sub 2}, wastewater and bottom ash in a slurry reactor. • A maximum capture capacity of 102 g CO{sub 2} per kg BA was achieved at mild conditions. • A maximum carbonation conversion of MSWI-BA was predicted to be 95% by RSM. • The CO{sub 2} emission from Bali incinerator could be expected to reduce by 6480 ton/y. • The process energy consumption per ton CO{sub 2} captured was estimated to be 180 kW h. - Abstract: Accelerated carbonation of alkaline wastes including municipal solid waste incinerator bottom ash (MSWI-BA) and the cold-rolling wastewater (CRW) was investigated for carbon dioxide (CO{sub 2}) fixation under different operating conditions, i.e., reaction time, CO{sub 2} concentration, liquid-to-solid ratio, particle size, and CO{sub 2} flow rate. The MSWI-BA before and after carbonation process were analyzed by the thermogravimetry and differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. The MSWI-BA exhibits a high carbonation conversion of 90.7%, corresponding to a CO{sub 2} fixation capacity of 102 g per kg of ash. Meanwhile, the carbonation kinetics was evaluated by the shrinking core model. In addition, the effect of different operating parameters on carbonation conversion of MSWI-BA was statistically evaluated by response surface methodology (RSM) using experimental data to predict the maximum carbonation conversion. Furthermore, the amount of CO{sub 2} reduction and energy consumption for operating the proposed process in refuse incinerator were estimated. Capsule abstract: CO{sub 2} fixation process by alkaline wastes including bottom ash and cold-rolling wastewater was developed, which should be a viable method due to high conversion.

  16. Rapid Transformation Annealing: a Novel Method for Grain Refinement of Cold-Rolled Low-Carbon Steels

    NASA Astrophysics Data System (ADS)

    Lesch, C.; Álvarez, P.; Bleck, W.; Gil Sevillano, J.

    2007-09-01

    A novel heat treatment, rapid transformation annealing (RTA) is introduced, which uses the refining effect of the phase transformation during recrystallization annealing. The RTA is comprised of rapid heating including the full or partial phase transformation of cold-rolled, nonrecrystallized, or partly recrystallized α microstructure to γ microstructure combined with subsequent rapid cooling to ambient temperature. In this way, a substantial grain refinement compared to conventional industrial annealing of cold-rolled strip can be realized. Minimum homogeneous grain sizes of 2.3 μm are produced in microalloyed high-strength low-alloy (HSLA) steels. A plain low-carbon steel shows despite any microalloying grain sizes of about 2.5 μm. Grain refinement results in a substantial increase in strength and in a pronounced strain hardening in the ΘIV stage. Simultaneously, the uniform and total elongation slightly decrease, which is a physical consequence of Considère’s instability criterion. By a refinement from 4.2 to 2.3 μm, the yield and tensile strength of a HSLA grade can be increased by about 130 MPa to 535 and 650 MPa, while the total elongation is reduced by about four percentage points to 21 pct, i.e., a still moderate formability is provided. In general, the ductility-strength relationship remains similar to the conventional behavior. For all investigated steel grades, the Hall Petch (HP) relationship is fulfilled. Furthermore, it is proved that RTA cycles can be realized in pilot scale as far as induction heating devices are applied.

  17. 34. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    34. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Side view of mill. Vertical drive shaft lying on ground in foreground. When drive-shaft was in upright position its bevel gear was meshed with the bevel gear of the top roll, transmitting the animals'circular motion around the drive shaft to the horizontal rolls. The foundation is of portland cement. The heavy timber mill bed, between the mill and the portland cement foundation has rolled away. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  18. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    SciTech Connect

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  19. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    SciTech Connect

    Soulami, Ayoub; Lavender, Curt A.; Paxton, Dean M.; Burkes, Douglas

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  20. [Comparison of texture distribution of cold rolled DC and CC AA 5052 aluminum alloy at different positions through thickness direction by XRD].

    PubMed

    Chen, Ming-biao; Ma, Min; Yang, Qing-xiang; Wang, Shan; Liu, Wen-chang; Zhao, Ying-mei

    2013-09-01

    To provide gist of DC AA 5052 and CC AA 5052 aluminum alloy to industry production and application, the texture variation of cold rolled sheets through thickness direction was studied by X-ray diffraction method, and the difference in texture at surface, quarter and center layer was analyzed. The hot plates of direct chill cast (DC) AA 5052 and continuous cast (CC) AA 5052 aluminum alloy were annealed at 454 degrees C for 4 hours and then cold rolled to different reductions. The strength and volume fraction of the fiber in CC AA 5052 aluminum alloy is larger than in DC AA 5052 aluminum alloy after same rolling reduction The volume fraction of the recrystallization texture cube in the CC AA 5052 aluminum alloy is less than in the DC AA 5052 aluminum alloy, which result in that CC AA 5052 aluminum alloy needs less cold rolling reduction than DC AA 5052 aluminum alloy for generating the texture with same intensity and volume fraction at surface layer, quarter layer and center layer. The manufacturability and performance of CC AA 5052 aluminum alloy is superior to DC AA 5052 aluminum alloy for use in stamping. PMID:24369675

  1. Effects of overaging temperature on the microstructure and properties of 600 MPa cold-rolled dual-phase steel

    NASA Astrophysics Data System (ADS)

    Kuang, Chun-fu; Zheng, Zhi-wang; Zhang, Gong-ting; Chang, Jun; Zhang, Shen-gen; Liu, Bo

    2016-08-01

    C-Mn steels prepared by annealing at 800°C for 120 s and overaging at 250-400°C were subjected to pre-straining (2%) and baking treatments (170°C for 20 min) to measure their bake-hardening (BH2) values. The effects of overaging temperature on the microstructure, mechanical properties, and BH2 behavior of 600 MPa cold-rolled dual-phase (DP) steel were investigated by optical microscopy, scanning electron microscopy, and tensile tests. The results indicated that the martensite morphology exhibited less variation when the DP steel was overaged at 250-350°C. However, when the DP steel was overaged at 400°C, numerous non-martensite and carbide particles formed and yield-point elongation was observed in the tensile curve. When the overaging temperature was increased from 250 to 400°C, the yield strength increased from 272 to 317 MPa, the tensile strength decreased from 643 to 574 MPa, and the elongation increased from 27.8% to 30.6%. Furthermore, with an increase in overaging temperature from 250 to 400°C, the BH2 value initially increases and then decreases. The maximum BH2 value of 83 MPa was observed for the specimen overaged at 350°C.

  2. Formation of Highly Misoriented Fragments at Hot Band Grain Boundaries During Cold Rolling of Interstitial-Free Steel

    NASA Astrophysics Data System (ADS)

    Afrin, Nasima; Quadir, Md. Zakaria; Ferry, Michael

    2015-07-01

    The deformation heterogeneities that form in the vicinity of prior hot band grain boundaries in a 75 pct cold-rolled interstitial-free steel have been investigated by 3D electron backscatter diffraction. Grain boundary-affected regions occupy a large fraction of the overall material volume. The coexistence of several features, such as steep orientation gradients up to 5 deg/ μm, high-angle boundary networks, and thin, elongated grain boundary fragments, has confirmed the highly complex nature of these regions. Most notably, these thin boundary fragments were found to be significantly misoriented from any of the deformed grains immediately adjacent to the boundary. Overall, grain boundary regions adopt the so-called `deformation banding' mode of deformations on both the micro ( e.g., steep gradients)- and nano ( e.g., thin fragments)-length scales. Grain boundary structures comprise the essential features to act as preferred sites for recrystallization. The discovery of numerous thin grain boundary fragments in the deformation microstructure provides a plausible explanation for the origin of recrystallized grains with orientations other than those found within the adjoining deformed grains in the vicinity of grain boundaries; this phenomenon has been commonly observed in texture data for many years but remained unexplained.

  3. The influence of microchemistry on the recrystallization texture of cold-rolled Al-Mn-Fe-Si alloys

    NASA Astrophysics Data System (ADS)

    Huang, K.; Li, Y. J.; Marthinsen, K.

    2015-04-01

    The recrystallization textures of a cold-rolled Al-Mn-Fe-Si model alloy with three different microchemistry states after non-isothermal annealing were studied. The microstructure and texture evolution have been characterized by EBSD. It is clearly demonstrated that the actual microchemistry state as determined by the homogenization procedure strongly influence the recrystallized grain size and recrystallization texture after nonisothermal annealing. High Mn content in solid solution promotes stronger concurrent precipitation and retards recrystallization, which finally leads to a coarse grain structure, accompanied by strong P {011}<566> and/or M {113}<110> texture components and a ND- rotated cube {001}<310> component. A refined grain structure with Cube {001}<100> and/or a weak P component as the main texture components were obtained when the pre-existing dispersoids are coarser and fewer, and concurrent precipitation is limited. The different recrystallization textures are discussed with respect to the effect of second-phase particles using two different heating rates.

  4. Effects of Annealing Treatment Prior to Cold Rolling on Delayed Fracture Properties in Ferrite-Austenite Duplex Lightweight Steels

    NASA Astrophysics Data System (ADS)

    Sohn, Seok Su; Song, Hyejin; Kim, Jung Gi; Kwak, Jai-Hyun; Kim, Hyoung Seop; Lee, Sunghak

    2016-02-01

    Tensile properties of recently developed automotive high-strength steels containing about 10 wt pct of Mn and Al are superior to other conventional steels, but the active commercialization has been postponed because they are often subjected to cracking during formation or to the delayed fracture after formation. Here, the delayed fracture behavior of a ferrite-austenite duplex lightweight steel whose microstructure was modified by a batch annealing treatment at 1023 K (750 °C) prior to cold rolling was examined by HCl immersion tests of cup specimens, and was compared with that of an unmodified steel. After the batch annealing, band structures were almost decomposed as strong textures of {100}<011> α-fibers and {111}<112> γ-fibers were considerably dissolved, while ferrite grains were refined. The steel cup specimen having this modified microstructure was not cracked when immersed in an HCl solution for 18 days, whereas the specimen having unmodified microstructure underwent the delayed fracture within 1 day. This time delayed fracture was more critically affected by difference in deformation characteristics such as martensitic transformation and deformation inhomogeneity induced from concentration of residual stress or plastic strain, rather than the difference in initial microstructures. The present work gives a promise for automotive applications requiring excellent mechanical and delayed fracture properties as well as reduced specific weight.

  5. High-resolution electron microscopy observation and dislocation reaction mechanism of fivefold twinning in a Cu-rich precipitate in a cold rolled ferritic steel containing copper

    SciTech Connect

    Wang, Ling; Wang, Wei; Chen, Bolin; Zhou, Xiying; Li, Zhongwen; Zhou, Bangxin; Wang, Lumin

    2014-09-15

    Ferritic steels containing copper have been studied as model systems for clusters/precipitate formation in reactor pressure vessel steels. The samples were aged at 400 °C for 4000 h and subsequently cold rolled to 30% reduction at room temperature. The microstructural characteristics of the samples were analyzed using high-resolution transmission electron microscopy. Direct evidence was found that the fivefold twinning occurs via simultaneous emission of two Shockley partial dislocations from two particular α-Fe/Cu interfaces, and then the pileup tips of the twofold twin. - Highlights: • Fivefold twin is observed in a Cu-rich precipitate in cold rolled ferritic steels. • A dislocation reaction mechanism for the fivefold twin formation is proposed. • Two particular mismatching α-Fe/Cu-rich precipitate interfaces play a critical role.

  6. Effect of Annealing on Mechanical Properties and Formability of Cold Rolled Thin Sheets of Fe-P P/M Alloys

    NASA Astrophysics Data System (ADS)

    Trivedi, Shefali; Ravi Kumar, D.; Aravindan, S.

    2016-08-01

    Phosphorus in steel is known to increase strength and hardness and decrease ductility. Higher phosphorus content (more than 0.05%), however, promotes brittle behavior due to segregation of Fe3P along the grain boundaries which makes further mechanical working of these alloys difficult. In this work, thin sheets of Fe-P alloys (with phosphorus in range of 0.1-0.35%) have been developed through processing by powder metallurgy followed by hot rolling and cold rolling. The effect of phosphorus content and annealing parameters (temperature and time) on microstructure, mechanical properties, formability in biaxial stretching and fracture behavior of the cold rolled and annealed sheets has been studied. A comparison has also been made between the properties of the sheets made through P/M route and the conventional cast route with similar phosphorus content. It has been shown that thin sheets of Fe-P alloys with phosphorous up to 0.35% possessing a good combination of strength and formability can be produced through rolling of billets of these alloys made through powder metallurgy technique without the problem of segregation.

  7. Effect of Starting Microstructure on the Grain Refinement in Cold-Rolled Low-Carbon Steel During Annealing at Two Different Heating Rates

    NASA Astrophysics Data System (ADS)

    Karmakar, Anish; Mandal, Madhumanti; Mandal, Abhisek; Basiruddin Sk, Md.; Mukherjee, Subrata; Chakrabarti, Debalay

    2016-01-01

    Cold-rolled samples of different starting microstructures, namely ferrite-pearlite (F+P) and ferrite-martensite structures, with blocky martensite (F+Mb) and fibrous martensite (F+Mf) morphologies were reheated at two different heating rates (1 and 300 K/s) to sub-critical and inter-critical annealing temperatures [773 K to 1173 K (500 °C to 900 °C)] and immediately water quenched. Grain refinement after annealing of cold-rolled samples depends on the rate of recovery, recrystallization, transformation, and grain growth. Rapid recrystallization during annealing weakened the recrystallization-transformation interaction in F+P sample. Higher rate of ferrite recovery reduced the driving force for recrystallization, which weakened the recrystallization-transformation interaction during annealing of F+Mb sample. As a result, coarser grain structures were obtained after annealing of cold-rolled F+P and F+Mb starting structures. Strong recrystallization-transformation interaction and suppression of grain growth by uniformly distributed carbide particles and austenite islands (after transformation) offered finest ferrite grain size and best combination of strength and ductility in F+Mf sample.

  8. The evolution with strain of the stored energy in different texture components of cold-rolled IF steel revealed by high resolution X-ray diffraction

    SciTech Connect

    Wauthier-Monnin, A.; Chauveau, T.; Castelnau, O.; Réglé, H.; Bacroix, B.

    2015-06-15

    During the deformation of low carbon steel by cold-rolling, dislocations are created and stored in grains depending on local crystallographic orientation, deformation, and deformation gradient. Orientation dependent dislocation densities have been estimated from the broadening of X-ray diffraction lines measured on a synchrotron beamline. Different cold-rolling levels (from 30% to 95% thickness reduction) have been considered. It is shown that the present measurements are consistent with the hypothesis of the sole consideration of screw dislocations for the analysis of the data. The presented evolutions show that the dislocation density first increases within the α fiber (=(hkl)<110>) and then within the γ fiber (=(111)). A comparison with EBSD measurements is done and confirms that the storage of dislocations during the deformation process is orientation dependent and that this dependence is correlated to the cold-rolling level. If we assume that this dislocation density acts as a driving force during recrystallization, these observations can explain the fact that the recrystallization mechanisms are generally different after moderate or large strains. - Highlights: • Dislocation densities are assessed by XRD in main texture components of a steel sheet. • Dislocation densities vary with both strain and texture components. • The analysis relies on the sole presence of screw dislocations. • The measured dislocation densities include the contribution of both SSD and GND.

  9. Cold-atom quantum simulator for SU(2) Yang-Mills lattice gauge theory.

    PubMed

    Zohar, Erez; Cirac, J Ignacio; Reznik, Benni

    2013-03-22

    Non-Abelian gauge theories play an important role in the standard model of particle physics, and unfold a partially unexplored world of exciting physical phenomena. In this Letter, we suggest a realization of a non-Abelian lattice gauge theory-SU(2) Yang-Mills in (1 + 1) dimensions, using ultracold atoms. Remarkably, and in contrast to previous proposals, in our model gauge invariance is a direct consequence of angular momentum conservation and thus is fundamental and robust. Our proposal may serve as well as a starting point for higher-dimensional realizations. PMID:25166817

  10. 2. RW Meyer Sugar Mill: 18761899. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. RW Meyer Sugar Mill: 1876-1899. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Top roll and one bottom roll, mill housing or cheeks, and spur pinion gears. The broken projection on the mill beside the bottom roll indicates the location of the cane tray. The cane juice crushed from the cane flowed into the juice tray below the bottom rolls. It then flowed into a wooden gutter and through a short tunnel in the mill's masonry enclosure and on to the boiling house for further processing. The opening at the base of the masency wall (In the photograph) is where the gutter ran from the mill to the boiling house. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  11. In-Situ Agglomeration and De-agglomeration by Milling of Nano-Engineered Lubricant Particulate Composites for Cold Spray Deposition

    NASA Astrophysics Data System (ADS)

    Neshastehriz, M.; Smid, I.; Segall, A. E.

    2014-10-01

    Nano-engineered self-lubricating particles comprised of hexagonal-boron-nitride powder (hBN) encapsulated in nickel have been developed for cold spray coating of aluminum components. The nickel encapsulant consists of several nano-sized layers, which are deposited on the hBN particles by electroless plating. In the cold spray deposition, the nickel becomes the matrix in which hBN acts as the lubricant. The coating demonstrated a very promising performance by reducing the coefficient of friction by almost 50% and increasing the wear resistance more than tenfold. The coatings also exhibited higher bond strength, which was directly related to the hardenability of the particles. During the encapsulation process, the hBN particles agglomerate and form large clusters. De-agglomeration has been studied through low- and high-energy ball milling to create more uniform and consistent particle sizes and to improve the cold spray deposition efficiency. The unmilled and milled particles were characterized with Scanning Electron Microscopy, Energy-Dispersive X-Ray Spectroscopy, BET, and hardness tests. It was found that in low-energy ball milling, the clusters were compacted to a noticeable extent. However, the high-energy ball milling resulted in breakup of agglomerations and destroyed the nickel encapsulant.

  12. 33. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: From above the mill showing the three 15' x 22' horizontal rolls, mill frame or cheeks, portland cement foundation, and lower part of vertical drive shaft lying next mill in foreground. The loose metal piece resting on top of the mill frame matched the indented portion of the upper frame to form a bracket and bearing for the drive shaft when it was in its proper upright position. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  13. 35. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Bevel gear at lower end of vertical drive shaft in foreground turned bevel gear of top roll when the vertical drive shaft was in place in the brass-bearing socket in the middle ground of the photograph. The bolts above the top roll and at the side of the two bottom rolls adjusted the pressure and position of the rolls' brass bearings. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  14. 31. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    31. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: View down at the mill from top of the mill's circular masonry enclosure. Mill animals circling above the mill, on top of the enclosure, dragged booms radiating from the drive shaft to power the mill. The drive-shaft is no longer in its upright positon but is lying next to the mill in the foreground. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  15. Development of a novel nanoparticle formulation of thymoquinone with a cold wet-milling system and its pharmacokinetic analysis.

    PubMed

    Nihei, Takuya; Suzuki, Hiroki; Aoki, Asako; Yuminoki, Kayo; Hashimoto, Naofumi; Sato, Hideyuki; Seto, Yoshiki; Onoue, Satomi

    2016-09-10

    The present study aimed to develop a nanoparticle (NP) formulation of thymoquinone (TQ), a potent anti-oxidant chemical, with use of a cold wet-milling (CWM) system to improve its dissolution behavior and pharmacokinetic properties. The NP formulation of TQ (TQ/CWM) was prepared by CWM system, and its physicochemical properties were characterized in terms of particle size distribution, morphology, crystallinity, and dissolution. The photochemical properties of TQ were also examined upon UV/VIS absorption, reactive oxygen species (ROS) generation, and photostability. Pharmacokinetic studies were carried out in rats. Application of the CWM system to TQ led to successful development of nano-sized TQ. The mean diameter of TQ in TQ/CWM was calculated to be 143nm, and TQ particles in TQ/CWM were found to be amorphous. There was a marked improvement in dissolution rate compared with TQ. TQ showed significant generation of singlet oxygen and superoxide upon exposure to simulated sunlight, suggesting its high photoreactivity, and solid samples such as TQ and TQ/CWM exhibited higher photostability than TQ solution. In comparison with TQ, enhanced TQ exposure was observed with a ca. 6-fold increase of oral bioavailability, and the Tmax was shown to be a quarter. From these findings, the NP approach employing the CWM system might be a promising dosage option for improving the nutraceutical values of TQ. PMID:27451272

  16. Evidence for viscous flow nature in Zr{sub 60}Al{sub 15}Ni{sub 25} metallic glass subjected to cold rolling

    SciTech Connect

    Yan Zhijie; Hao Weixin; Hu Yong; Song Kaikai; Eckert, Juergen; Stoica, Mihai; Scudino, Sergio

    2013-07-08

    The microstructure changes of Zr{sub 60}Al{sub 15}Ni{sub 25} metallic glass upon cold rolling and their influences on the thermally induced crystallization kinetics are investigated. The results show that atomic redistribution occurs within the localized zones in the glassy matrix, resulting from the softening of the shear modulus, which retards the crystallization behaviors during the subsequent heating. The present work provides direct evidence for the viscous flow nature in a metallic glass subjected to plastic deformation, during which the softened zones act as potential shear transformation zones.

  17. Quantitative analysis of texture evolution of cold-rolled direct-chill-cast and continuous-cast AA5052 and AA5182 aluminum alloys during isothermal annealing

    NASA Astrophysics Data System (ADS)

    Zhao, Y. M.; Liu, W. C.; Morris, J. G.

    2004-11-01

    The as-received direct-chill-cast (DC) and continuous-cast (CC) AA5052 and AA5182 hot bands were preheated at 454 °C for 4 hours, followed by cold rolling to an 80 pct reduction in thickness. The texture evolution of these cold-rolled samples during isothermal annealing was investigated by X-ray diffraction. The variation in texture volume fractions with annealing time was quantitatively analyzed by using the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation. The differences in recrystallization textures between the AA5052 and AA5182 alloys and between the DC and CC alloys were compared. It was found that the AA5052 alloy possessed a stronger cube recrystallization texture than the AA5182 alloy for the DC and CC materials. The recrystallization textures of the AA5182 alloy were affected strongly by the annealing temperature. As the annealing temperature increased, the cube recrystallization texture strengthened, whereas the R texture weakened. The annealing temperature had little influence on the recrystallization textures of the AA5052 alloy. The DC AA5052 and 5182 alloys also exhibited stronger cube recrystallization textures than the corresponding CC alloys. For the DC and CC AA5052 alloys, the n value in the JMAK-type equation increased with an increase in the annealing temperature, while the n values varied only slightly with the annealing temperature for the DC and CC AA5182 alloys.

  18. Microstructures, Mechanical Properties, and Strain Hardening Behavior of an Ultrahigh Strength Dual Phase Steel Developed by Intercritical Annealing of Cold-Rolled Ferrite/Martensite

    NASA Astrophysics Data System (ADS)

    Mazaheri, Y.; Kermanpur, A.; Najafizadeh, A.

    2015-07-01

    A dual phase (DP) steel was produced by a new process utilizing an uncommon cold-rolling and subsequent intercritical annealing of a martensite-ferrite duplex starting structure. Ultrafine grained DP steels with an average grain size of about 2 μm and chain-networked martensite islands were achieved by short intercritical annealing of the 80 pct cold-rolled duplex microstructure. The strength of the low carbon steel with the new DP microstructure was reached about 1300 MPa (140 pct higher than that of the as-received state, e.g., 540 MPa), without loss of ductility. Tensile testing revealed good strength-elongation balance for the new DP steels (UTS × UE ≈ 11,000 to 15,000 MPa pct) in comparison with the previous works and commercially used high strength DP steels. Two strain hardening stages with comparable exponents were observed in the Holloman analysis of all DP steels. The variations of hardness, strength, elongation, and strain hardening behavior of the specimens with thermomechanical parameters were correlated to microstructural features.

  19. Influence of annealing treatment on micro/macro-texture and texture dependent magnetic properties in cold rolled FeCo-7.15V alloy

    NASA Astrophysics Data System (ADS)

    Hasani, S.; Shamanian, M.; Shafyei, A.; Behjati, P.; Nezakat, M.; Fathi-Moghaddam, M.; Szpunar, J. A.

    2015-03-01

    The influence of annealing treatment on macro- and micro-texture of cold-rolled FeCo-7.15V ferromagnetic ultra-thin foils were studied. The microstructural studies performed by field emission scanning electron microscope (FE-SEM) showed the formation of paramagnetic precipitations ((Fe, Co)3V) during annealing. During cold rolling of the FeCo-7.15V magnet, the texture components of type (113) [ 1 1 bar 0 ] , (001) [ 1 1 bar 0 ] , (111) [ 1 1 bar 0 ] , and (111) [ 1 2 bar 1 ] , all related to α and γ-fibers were formed. X-ray diffraction (XRD) and local texture measurements performed by electron backscatter diffraction (EBSD) were made on the annealed samples. Both methods revealed that the recrystallized samples have texture characterized by γ fiber component, when the recovered samples were characterized by α fiber component. The grain boundary character distribution (GBCD) and microstructures of the material were analyzed using EBSD. The experimental results showed that annealing at 870 °C for 2 h resulted in a high frequency of twin boundaries. The maximum CSL density could reach 7.5% under annealing conditions: at 870 °C for 2 h. Finally, in order to investigate the texture influence on the magnetic properties, magnetic properties of the samples were measured using a vibrating sample magnetometer (VSM). The results showed an improvement in remanence induction (Br) with the formation of hard axis <100>.

  20. 1. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Historical view, 1934, from T.T. Waterman collection, Hawaiian Sugar Planters' Association. Large rectangular piece lying in front of the mill is the top of the mill frame appearing in its proper place in 1928 views. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  1. Contrasting the Microstructural and Mechanical Response to Shock Loading of Cold-Rolled Copper with Annealed Copper

    NASA Astrophysics Data System (ADS)

    Higgins, Daniel L.; Pang, Bo; Millett, Jeremy C. F.; Whiteman, Glenn; Jones, Ian P.; Chiu, Yu-Lung

    2015-10-01

    The response of copper to shock loading and cold working is well documented. Both shock loaded and cold-worked annealed copper display a high dislocation density and increased yield strength. However, as of yet no work has been carried out on the microstructure of shock-loaded cold-worked copper. Both annealed and cold-worked copper have been tested using a gas gun to ascertain the effect of shock loading on cold-worked copper. The annealed copper was loaded to a peak pressure of 5 GPa and the cold-worked copper was loaded to peak pressures of 6 and 10 GPa. It was found that the shock-loaded cold-worked copper had a higher hardness than the shock-loaded annealed copper and that the hardness of the cold-worked copper increased with peak shock pressure. Each specimen analyzed displayed different variations on the classic shocked copper microstructure, which was ascribed to the different momentum trapping apparatus used.

  2. Cold-rolling behavior of biomedical Ni-free Co-Cr-Mo alloys: Role of strain-induced ε martensite and its intersecting phenomena.

    PubMed

    Mori, Manami; Yamanaka, Kenta; Chiba, Akihiko

    2015-03-01

    Ni-free Co-Cr-Mo alloys are some of the most difficult-to-work metallic materials used commonly in biomedical applications. Since the difficulty in plastically deforming them limits their use, an in-depth understanding of their plastic deformability is of crucial importance for both academic and practical purposes. In this study, the microstructural evolution of a Co-29Cr-6Mo-0.2N (mass%) alloy during cold rolling was investigated. Further, its work-hardening behavior is discussed while focusing on the strain-induced face-centered cubic (fcc) γ→hexagonal close-packed (hcp) ε martensitic transformation (SIMT). The planar dislocation slip and subsequent SIMT occurred even in the initial stage of the deformation process owing to the low stability of the γ-phase and contributed to the work hardening behavior. However, the amount of the SIMTed ε-phase did not explain the overall variation in work hardening during cold rolling. It was found that the intersecting of the SIMTed ε-plates enhanced local strain evolution and then produced fine domain-like deformation microstructures at the intersections. Consequently, the degree of work hardening was reduced during subsequent plastic deformation, resulting in the alloy exhibiting a two-stage work hardening behavior. The results obtained in this study suggest that the interaction between ε-martensites, and ultimately its relaxation mechanism, is of significant importance; therefore, this aspect should be addressed in detail; the atomic structures of the γ-matrix/ε-martensite interfaces, the phenomenon of slip transfer at the interfaces, and the slipping behavior of the ε-phase itself are needed to be elucidated for further increasing the cold deformability of such alloys. PMID:26594780

  3. Asymmetric cold/warm rolling simulation by crystal plasticity multi-scale finite element analysis based on crystallographic homogenization

    SciTech Connect

    Onishi, Koshiro; Sakamoto, Hidetoshi; Kuramae, Hiroyuki; Morimoto, Hideo; Nakamachi, Eiji

    2010-06-15

    The purpose of this study is forming a high formability aluminum alloy sheet metal by controlling the microcrystal structure and the texture. So asymmetric rolling is applied to the material process. Analysis method is crystal plasticity multi-scale finite element analysis based on crystallographic homogenization.

  4. 2. INTERIOR VIEW OF MILL, SHOWING THE TWOHIGH HANDOPERATED MILLS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. INTERIOR VIEW OF MILL, SHOWING THE TWO-HIGH HAND-OPERATED MILLS (ON THE LEFT HAND SIDE), PRIOR TO THEIR OPERATION; THIS PHOTO WAS TAKEN FROM THE OVERHEAD CRANE - American Brass Company, Kenosha Works, Hot Roll Mill, Kenosha, Kenosha County, WI

  5. 30. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1885-1870. View: Masonry-lined passage-way leading to the mill at the center of its circular masonry enclosure. The passageway permitted cane to be carried to the mill and cane trash (bagasse) to be carried away. Bridges over the passageways, no longer in place, permitted the mill animals to circle and power the mill from above. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  6. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    NASA Astrophysics Data System (ADS)

    Qin, Jing; Yang, Ping; Mao, Weimin; Ye, Feng

    2015-11-01

    The effects of texture and grain size on the magnetic flux density and core loss (50-20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient kh considering average grain size and ε is established. The magnetic flux density at 800 A/m (B8) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B50) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel.

  7. The Effect of Fe Content on Recrystallization Texture Evolution, Microstructures, and Earing of Cold Rolled Continuous Cast AA5052 Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Wen, Xiyu; Wen, Wei; Zhang, Yuanbin; Xu, Bin; Zeng, Qiang; Liu, Yansheng; Tong, Lirong; Zhai, Tongguang; Li, Zhong

    2016-04-01

    Continuous cast AA5052 Al alloys, containing iron contents of 0.120 and 0.466 wt pct, respectively, were cold rolled and annealed at temperatures ranging from 505 K to 755 K (232 °C to 482 °C). The recrystallization textures in the two alloys were analyzed using X-ray diffraction and electron back scatter diffraction, respectively. It was found that higher Fe content promoted the formation of deformation textures and retarded the formation of cube texture in the two alloys. Most cube-oriented grains formed in both these alloys were associated with coarse particles, whereas the P—{011}<566>, R—{123}<634>, and Goss or randomly oriented grains were often related to particle stringers consisted of fine particles along the rolling direction. It was also found that the volume fraction of each texture component was a Johnson-Mehl-Avrami-Kolmogorov-type function of annealing temperature in the two alloys. The texture evolution rate with the annealing temperature was calculated from this function and used to determine the onset temperature of each recrystallization texture component.

  8. The critical parameters in in-situ MgB2 wires and tapes with ex-situ MgB2 barrier after hot isostatic pressure, cold drawing, cold rolling and doping

    NASA Astrophysics Data System (ADS)

    Gajda, D.; Morawski, A.; Zaleski, A. J.; Häßler, W.; Nenkov, K.; Rindfleisch, M. A.; Żuchowska, E.; Gajda, G.; Czujko, T.; Cetner, T.; Hossain, M. S. A.

    2015-05-01

    MgB2 precursor wires were prepared using powder in tube technique by Institute of High Pressure PAS in Warsaw. All samples were annealed under isostatic pressure generated by liquid Argon in the range from 0.3 GPa to 1 GPa. In this paper, we show the effects of different processing routes, namely, cold drawing (CD), cold rolling (CR), hot isostatic pressure (HIP) and doping on critical current density (Jc), pinning force (Fp), irreversible magnetic-field (Birr), critical temperature (Tc), n value, and dominant pinning mechanism in MgB2/Fe wires with ex situ MgB2 barrier. The results show that medium pressures (˜0.35 GPa) lead to high Jc in low and medium magnetic fields (0 T - 9 T). On the other hand, higher pressures (˜1 GPa) lead to enhanced Jc in high magnetic fields (above 9 T). Transport measurements show that CD, CR, and HIP have small effects on Birr and Tc, but CD, CR, HIP, and doping enhance Jc and Fp in in situ MgB2 wires with ex situ MgB2 barrier. Transport measurements on in situ undoped MgB2 wire with ex situ MgB2 barrier yield a Jc of about 100 A/mm2 at 4.2 K in 6 T, at 10 K in 4 T and at 20 K in 2 T. The results also show that cold drawing causes increase of n value.

  9. The Influence of Grain Size on Twinning and Microstructure Refinement During Cold Rolling of Commercial-Purity Titanium

    NASA Astrophysics Data System (ADS)

    Zherebtsov, S. V.; Dyakonov, G. S.; Salishchev, G. A.; Salem, A. A.; Semiatin, S. L.

    2016-08-01

    Microstructure evolution in commercial-purity titanium (CP Ti) with various initial grain sizes (1, 7, 15, and 30 μm) during plane-strain multipass rolling to a true thickness strain of 2.66 at 293 K (20 °C) was established. The degree of deformation twinning was found to be strongly dependent on grain size. Twinning was rare in the material with a grain size of 1 μm. For all grain sizes >15 μm, the occurrence of twinning reached a similar, maximum level. Concurrently, the propensity for twinning enhanced the kinetics of microstructure refinement particularly for the initially coarse-grain materials. Due to the extensive twinning-induced microstructure refinement, rolling of coarse-grain (15 μm) CP Ti to a true thickness strain of 2.66 resulted in the formation of an ultrafine microstructure with a grain/subgrain size of 200-300 nm, a value similar to that attained for the initially micrometer-scale microstructure. The effect of grain size on twinning in titanium was discussed in the context of a disclination model.

  10. Characterization of the Level of Plastic Deformation in Cold-Rolled TI-6AL-4V Samples by Thermoelectric Power Measurements

    NASA Astrophysics Data System (ADS)

    Carreon, H.; Medina, A.; Ruiz, A.

    2009-03-01

    This paper presents experimental data that illustrates the intrinsic sensitivity of the thermoelectric contact technique based on the Seebeck effect, in order to detect the presence of anisotropy due to plastic deformation produced by the manufacturing process of cold working at different degrees of reduction in thickness, namely 40, 60 and 80% in Ti-6AL-4V. The results describe the behaviour of the thermoelectric power (TEP) coefficient with respect to the anisotropy and microstructure in a highly textured material that presents both morphological and crystallographic texture. Ultrasonic measurements of shear wave velocity were also conducted in order to obtain a direct correlation between the presence of a significant anisotropy in the cold-rolled Ti-6AL-4V samples and the TEP measurements, before and after heat treatment (annealing). TEP measurements offer a means to assess the evolution of the level of plastic deformation, which allows for a better correlation between texture-induced anisotropy and the material microstructural and properties.

  11. CHARACTERIZATION OF THE LEVEL OF PLASTIC DEFORMATION IN COLD-ROLLED TI-6AL-4V SAMPLES BY THERMOELECTRIC POWER MEASUREMENTS

    SciTech Connect

    Carreon, H.; Medina, A.; Ruiz, A.

    2009-03-03

    This paper presents experimental data that illustrates the intrinsic sensitivity of the thermoelectric contact technique based on the Seebeck effect, in order to detect the presence of anisotropy due to plastic deformation produced by the manufacturing process of cold working at different degrees of reduction in thickness, namely 40, 60 and 80% in Ti-6AL-4V. The results describe the behaviour of the thermoelectric power (TEP) coefficient with respect to the anisotropy and microstructure in a highly textured material that presents both morphological and crystallographic texture. Ultrasonic measurements of shear wave velocity were also conducted in order to obtain a direct correlation between the presence of a significant anisotropy in the cold-rolled Ti-6AL-4V samples and the TEP measurements, before and after heat treatment (annealing). TEP measurements offer a means to assess the evolution of the level of plastic deformation, which allows for a better correlation between texture-induced anisotropy and the material microstructural and properties.

  12. A study of the hot and cold deformation of twin-roll cast magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Askari, Hesam; Young, John; Field, David; Kridli, Ghassan; Li, Dongsheng; Zbib, Hussein

    2014-02-01

    Recent advances in twin-roll casting (TRC) technology of magnesium have demonstrated the feasibility of producing magnesium sheets in the range of widths needed for automotive applications. However, challenges in the areas of manufacturing, material processing and modelling need to be resolved in order to fully utilize magnesium alloys. Despite the limited formability of magnesium alloys at room temperature due to their hexagonal close-packed crystalline structure, studies have shown that the formability of magnesium alloys can be significantly improved by processing the material at elevated temperatures and by modifying their microstructure to increase ductility. Such improvements can potentially be achieved by processes such as superplastic forming along with manufacturing techniques such as TRC. In this work, we investigate the superplastic behaviour of twin-roll cast AZ31 through mechanical testing, microstructure characterization and computational modelling. Validated by the experimental results, a novel continuum dislocation dynamics-based constitutive model is developed and coupled with viscoplastic self-consistent model to simulate the deformation behaviour. The model integrates the main microstructural features such as dislocation densities, grain shape and grain orientations within a self-consistent viscoplasticity theory with internal variables. Simulations of the deformation process at room temperature show large activity of the basal and prismatic systems at the early stages of deformation and increasing activity of pyramidal systems due to twinning at the later stages. The predicted texture at room temperature is consistent with the experimental results. Using appropriate model parameters at high temperatures, the stress-strain relationship can be described accurately over the range of low strain rates.

  13. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    SciTech Connect

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight-through processing

  14. Comparison of Inclusions in Cold Drawn Wire and Precursor Hot-Rolled Rod Coil in VIM-VAR Nickel-Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Sczerzenie, Frank; Paul, Graeme; Belden, Clarence

    2011-07-01

    Inclusion content is important for the mechanical behavior and performance of Nitinol wires, particularly in fatigue-rated devices. The purpose of this work was to make a quantitative comparison between inclusion populations in cold drawn wires and the precursor populations in hot-rolled rod coil. Inclusion content was examined in a series of VIM-VAR alloys with different transformation temperatures (TTR) controlled by the Ni to Ti ratio. This range of chemistry was chosen to assess the effect of Ni to Ti ratio on inclusion formation. In order to understand the differences in behavior between carbides and intermetallic oxides in wire drawing, carbides, and intermetallic oxide inclusions were measured separately using optical metallography pursuant to ASTM F2063. In VIM-VAR alloys at higher Ni to Ti ratios about 50.79 a/o Ni the formation of intermetallic oxides appears to be suppressed in the as-cast material through the presence of carbon and the precipitation of eutectic TiC in place of eutectic Ti4Ni2O x . The structure of VIM-VAR alloy also varies after hot working depending on the TTR of the alloy. Higher TTR binary alloys with lower Ni to Ti ratios tend to have more and larger intermetallic oxides and fewer and smaller carbides after hot working. Microsegregation plays a role in inclusion formation. That is, during solidification, C, O, N diffuse to the interdendritic regions. This increases the potential for the precipitation of nonmetallic species. Carbides and intermetallic oxides behave differently in hot working and cold drawing. The change in maximum carbide size from coil to wire is very near zero for all Ni to Ti ratios. The change in maximum inclusion size from coil to wire is driven mainly by the fracture of intermetallic oxides and the formation of intermetallic oxide stringers.

  15. The effects of cold rolling orientation and water chemistry on stress corrosion cracking behavior of 316L stainless steel in simulated PWR water environments

    NASA Astrophysics Data System (ADS)

    Chen, Junjie; Lu, Zhanpeng; Xiao, Qian; Ru, Xiangkun; Han, Guangdong; Chen, Zhen; Zhou, Bangxin; Shoji, Tetsuo

    2016-04-01

    Stress corrosion cracking behaviors of one-directionally cold rolled 316L stainless steel specimens in T-L and L-T orientations were investigated in hydrogenated and deaerated PWR primary water environments at 310 °C. Transgranular cracking was observed during the in situ pre-cracking procedure and the crack growth rate was almost not affected by the specimen orientation. Locally intergranular stress corrosion cracks were found on the fracture surfaces of specimens in the hydrogenated PWR water. Extensive intergranular stress corrosion cracks were found on the fracture surfaces of specimens in deaerated PWR water. More extensive cracks were found in specimen T-L orientation with a higher crack growth rate than that in the specimen L-T orientation with a lower crack growth rate. Crack branching phenomenon found in specimen L-T orientation in deaerated PWR water was synergistically affected by the applied stress direction as well as the preferential oxidation path along the elongated grain boundaries, and the latter was dominant.

  16. Kinetic modeling on CO₂ capture using basic oxygen furnace slag coupled with cold-rolling wastewater in a rotating packed bed.

    PubMed

    Chang, E-E; Chen, Tse-Lun; Pan, Shu-Yuan; Chen, Yi-Hung; Chiang, Pen-Chi

    2013-09-15

    In this study, direct and indirect carbonation of basic oxygen furnace slag (BOFS) coupled with cold-rolling wastewater (CRW) was carried out via a rotating packed bed (RPB). The solid products were qualitatively characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) and quantitatively analyzed with thermogravimetric analysis (TGA). The leachate was analyzed with inductively coupled plasma-optical emission spectroscopy (ICP-OES). The results indicate that the maximum achievable carbonation conversion (MACC) of BOFS was 90.7%, corresponding to a capture capacity of 0.277 g CO₂/g of BOFS, by direct carbonation with CRW under a rotation speed of 750 rpm at 30 °C for 20 min. In addition, CO₂ mass balance among the gas, liquid, and solid phases within an RPB was well-developed, with an error less than 10%, to confirm the actual CO₂ capture capacity of BOFS with precision and accuracy. Furthermore, a reaction kinetic model based on mass balance was established to determine the reaction rate constant for various liquid agents (CRW and pure water). It was concluded that co-utilization of alkaline wastes including BOFS and CRW via the RPB is a novel approach for both enhancing CO₂ capture capacity and reducing the environmental impacts of alkaline wastes. PMID:23892160

  17. Effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy

    SciTech Connect

    Wang, Z.; Gao, M. C.; Ma, S. G.; Yang, H. J.; Wang, Z. H.; Ziomek-Moroz, M.; Qiao, J. W.

    2015-08-05

    Cold rolling can break down the as-cast dendrite microstructure and thus may have pronounced impact on the mechanical behavior of the alloy. In the present study, the effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy in the face-centered cubic structure was investigated. With increasing the thickness reduction from cold rolling, the hardness, the yield strength, and the fracture strength increased at the cost of reducing ductility. At the thickness reduction of 80%, the tensile strength (hardness) was 702 MPa (406 MPa), 1.62 (2.43) times that in the as-cast condition. Compared to traditional alloys, Al0.25CoCrFe1.25Ni1.25 has the highest hardening rate with respect to CR thickness reduction. Lastly, the phase relation and the mixing properties of Gibbs free energy, enthalpy and entropy of AlxCoCrFe1.25Ni1.25 were predicted using the CALPHAD method.

  18. Effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy

    DOE PAGESBeta

    Wang, Z.; Gao, M. C.; Ma, S. G.; Yang, H. J.; Wang, Z. H.; Ziomek-Moroz, M.; Qiao, J. W.

    2015-08-05

    Cold rolling can break down the as-cast dendrite microstructure and thus may have pronounced impact on the mechanical behavior of the alloy. In the present study, the effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy in the face-centered cubic structure was investigated. With increasing the thickness reduction from cold rolling, the hardness, the yield strength, and the fracture strength increased at the cost of reducing ductility. At the thickness reduction of 80%, the tensile strength (hardness) was 702 MPa (406 MPa), 1.62 (2.43) times that in the as-cast condition. Compared to traditional alloys, Al0.25CoCrFe1.25Ni1.25more » has the highest hardening rate with respect to CR thickness reduction. Lastly, the phase relation and the mixing properties of Gibbs free energy, enthalpy and entropy of AlxCoCrFe1.25Ni1.25 were predicted using the CALPHAD method.« less

  19. The Small-RNA Profiles of Almond (Prunus dulcis Mill.) Reproductive Tissues in Response to Cold Stress

    PubMed Central

    Shiran, Behrouz; Rabei, Mohammad; Fallahi, Hossein

    2016-01-01

    Spring frost is an important environmental stress that threatens the production of Prunus trees. However, little information is available regarding molecular response of these plants to the frost stress. Using high throughput sequencing, this study was conducted to identify differentially expressed miRNAs, both the conserved and the non-conserved ones, in the reproductive tissues of almond tolerant H genotype under cold stress. Analysis of 50 to 58 million raw reads led to identification of 174 unique conserved and 59 novel microRNAs (miRNAs). Differential expression pattern analysis showed that 50 miRNA families were expressed differentially in one or both of almond reproductive tissues (anther and ovary). Out of these 50 miRNA families, 12 and 15 displayed up-regulation and down-regulation, respectively. The distribution of conserved miRNA families indicated that miR482f harbor the highest number of members. Confirmation of miRNAs expression patterns by quantitative real- time PCR (qPCR) was performed in cold tolerant (H genotype) alongside a sensitive variety (Sh12 genotype). Our analysis revealed differential expression for 9 miRNAs in anther and 3 miRNAs in ovary between these two varieties. Target prediction of miRNAs followed by differential expression analysis resulted in identification of 83 target genes, mostly transcription factors. This study comprehensively catalogued expressed miRNAs under different temperatures in two reproductive tissues (anther and ovary). Results of current study and the previous RNA-seq study, which was conducted in the same tissues by our group, provide a unique opportunity to understand the molecular basis of responses of almond to cold stress. The results can also enhance the possibility for gene manipulation to develop cold tolerant plants. PMID:27253370

  20. The Small-RNA Profiles of Almond (Prunus dulcis Mill.) Reproductive Tissues in Response to Cold Stress.

    PubMed

    Karimi, Marzieh; Ghazanfari, Farahnaz; Fadaei, Adeleh; Ahmadi, Laleh; Shiran, Behrouz; Rabei, Mohammad; Fallahi, Hossein

    2016-01-01

    Spring frost is an important environmental stress that threatens the production of Prunus trees. However, little information is available regarding molecular response of these plants to the frost stress. Using high throughput sequencing, this study was conducted to identify differentially expressed miRNAs, both the conserved and the non-conserved ones, in the reproductive tissues of almond tolerant H genotype under cold stress. Analysis of 50 to 58 million raw reads led to identification of 174 unique conserved and 59 novel microRNAs (miRNAs). Differential expression pattern analysis showed that 50 miRNA families were expressed differentially in one or both of almond reproductive tissues (anther and ovary). Out of these 50 miRNA families, 12 and 15 displayed up-regulation and down-regulation, respectively. The distribution of conserved miRNA families indicated that miR482f harbor the highest number of members. Confirmation of miRNAs expression patterns by quantitative real- time PCR (qPCR) was performed in cold tolerant (H genotype) alongside a sensitive variety (Sh12 genotype). Our analysis revealed differential expression for 9 miRNAs in anther and 3 miRNAs in ovary between these two varieties. Target prediction of miRNAs followed by differential expression analysis resulted in identification of 83 target genes, mostly transcription factors. This study comprehensively catalogued expressed miRNAs under different temperatures in two reproductive tissues (anther and ovary). Results of current study and the previous RNA-seq study, which was conducted in the same tissues by our group, provide a unique opportunity to understand the molecular basis of responses of almond to cold stress. The results can also enhance the possibility for gene manipulation to develop cold tolerant plants. PMID:27253370

  1. Roll-to-Roll production of carbon nanotubes based supercapacitors

    NASA Astrophysics Data System (ADS)

    Zhu, Jingyi; Childress, Anthony; Karakaya, Mehmet; Roberts, Mark; Arcilla-Velez, Margarita; Podila, Ramakrishna; Rao, Apparao

    2014-03-01

    Carbon nanomaterials provide an excellent platform for electrochemical double layer capacitors (EDLCs). However, current industrial methods for producing carbon nanotubes are expensive and thereby increase the costs of energy storage to more than 10 Wh/kg. In this regard, we developed a facile roll-to-roll production technology for scalable manufacturing of multi-walled carbon nanotubes (MWNTs) with variable density on run-of-the-mill kitchen Al foils. Our method produces MWNTs with diameter (heights) between 50-100 nm (10-100 μm), and a specific capacitance as high as ~ 100 F/g in non-aqueous electrolytes. In this talk, the fundamental challenges involved in EDLC-suitable MWNT growth, roll-to-roll production, and device manufacturing will be discussed along with electrochemical characteristics of roll-to-roll MWNTs. Research supported by NSF CMMI Grant1246800.

  2. 12. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Historical view, 1934, T.T. Waterman Collection, Hawaiian Sugar Planters' Association, Oahu, Hawaii. Masonry-lined passageway leading to the mill at the center of its circular masonry enclosure. The passageway permitted cane to be carried to the mill and cane trash (bagasse) to be carried away after milling. Bridges over the passageways, not in place, permitted the mill animals to circle and power the mill from above. View shows area prior to substantial overgrowth existing in 1978 views of the area. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  3. Pilot-plant rolling of sintered tungsten sections

    SciTech Connect

    Vydrin, V.N.; Barkov, L.A.; Matveev, V.A.; Mebel, V.S.; Pastukhov, V.V.

    1985-05-01

    In this paper the results are presented of the development and industrial adoption of a new process for rolling sintered tungsten sections on the specialized single-stand MK-380 rolling mill with four-roll phases, designed at the Chelyabinsk Polytechnic Institute. It is concluded that compared with rotary forging, pressing, and rolling on a duo mill, rolling in four-roll passes ensures greater processing productivity, reduces losses of metal, requires fewer operators, and results in better quality of stock and improved operating characteristics of parts.

  4. Cold Stress Tolerance in Psychrotolerant Soil Bacteria and Their Conferred Chilling Resistance in Tomato (Solanum lycopersicum Mill.) under Low Temperatures.

    PubMed

    Subramanian, Parthiban; Kim, Kiyoon; Krishnamoorthy, Ramasamy; Mageswari, Anbazhagan; Selvakumar, Gopal; Sa, Tongmin

    2016-01-01

    The present work aimed to study the culturable diversity of psychrotolerant bacteria persistent in soil under overwintering conditions, evaluate their ability to sustain plant growth and alleviate chilling stress in tomato. Psychrotolerant bacteria were isolated from agricultural field soil samples colleced during winter and then used to study chilling stress alleviation in tomato plants (Solanum lycopersicum cv Mill). Selective isolation after enrichment at 5°C yielded 40 bacterial isolates. Phylogenetic studies indicated their distribution in genera Arthrobacter, Flavimonas, Flavobacterium, Massilia, Pedobacter and Pseudomonas. Strains OS211, OB146, OB155 and OS261 consistently improved germination and plant growth when a chilling stress of 15°C was imposed and therefore were selected for pot experiments. Tomato plants treated with the selected four isolates exhibited significant tolerance to chilling as observed through reduction in membrane damage and activation of antioxidant enzymes along with proline synthesis in the leaves when exposed to chilling temperature conditions (15°C). Psychrotolerant physiology of the isolated bacteria combined with their ability to improve germination, plant growth and induce antioxidant capacity in tomato plants can be employed to protect plants against chilling stress. PMID:27580055

  5. D STAND DELIVERY END OF #44 TANDEM BREAKDOWN MILL WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    D STAND DELIVERY END OF #44 TANDEM BREAKDOWN MILL WITH UPCOILER. BACKUP ROLLS, 40 TONS. WORK ROLLS, 20 TONS., C. 1900. OPERATING SPEED, 600'/MINUTE. AUTOMATIC GAUGE CONTROL. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  6. Technological, physico-chemical and sensory properties of raw and cooked meat batter incorporated with various levels of cold milled flaxseed powder.

    PubMed

    Yogesh, K; Langoo, B A; Sharma, S K; Yadav, D N

    2015-03-01

    Flaxseed has been proven for its multidimensional health benefits and can be used for development of emulsion type functional meat products. In view of this the incorporation of cold milled flaxseed powder (FSP) in meat batter at level 1-5 % was investigated. The results revealed that incorporation significantly (P < 0.05) decreased the total fluid release (TFR), fat release (FR) and water release (WR) of raw meat batter. The surface and internal color values were differed significantly (P < 0.05) among treatments at initial as well as during refrigerated storage period. Texture values especially hardness and chewiness values were found less (P < 0.05) in FSP treated samples and textural properties in FSP treated samples were not deteriorated during storage as compared to control samples. Thus incorporation of FSP had some beneficial effects on physico-chemical properties and textural properties which were also stable during storage period. However the redness values and sensory scores were observed less in FSP treated samples. PMID:25745231

  7. Sources of Variation for Long-Flow Experimental Milling

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Flour milling quality of new wheat cultivars routinely is measured on long-flow experimental flour mills with multiple break and reduction rolls that produce many mill streams. To determine the relative contributions of genotypes, production years, and error to the variation in long-flow milling tr...

  8. EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, BUFFALO PLANT. VIEW LOOKING SOUTHWEST FROM ROLL SHOP. 8" BAR MILL DESIGNED AND BUILT BY DONNER STEEL CO. (PREDECESSOR OF REPUBLIC), 1919-1920. FOR DESCRIPTION OF ORIGINAL MILL SEE "IRON AGE", 116\\4 (23 JULY 1925): 201-204. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  9. Effect of cold rolling on the oxidation resistance of T91 steel in oxygen-saturated stagnant liquid lead-bismuth eutectic at 450 °C and 550 °C

    NASA Astrophysics Data System (ADS)

    Dong, Hong; Ye, Zhongfei; Wang, Pei; Li, Dianzhong; Zhang, Yutuo; Li, Yiyi

    2016-08-01

    The compatibility of T91 steels having different preparation processes with oxygen-saturated stagnant lead-bismuth eutectic have been investigated at 450 °C and 550 °C. It is found that cold rolling decreases the thickness of the oxide scale of T91 steel by forming a continuous enhanced Cr-rich belt in the inner oxide layer next to the internal oxidation zone, which is attributed to the rapid diffusion of Cr induced by numerous non-equilibrium grain boundaries and migrating dislocations.

  10. Hot rolling of thick uranium molybdenum alloys

    DOEpatents

    DeMint, Amy L.; Gooch, Jack G.

    2015-11-17

    Disclosed herein are processes for hot rolling billets of uranium that have been alloyed with about ten weight percent molybdenum to produce cold-rollable sheets that are about one hundred mils thick. In certain embodiments, the billets have a thickness of about 7/8 inch or greater. Disclosed processes typically involve a rolling schedule that includes a light rolling pass and at least one medium rolling pass. Processes may also include reheating the rolling stock and using one or more heavy rolling passes, and may include an annealing step.

  11. VOLATILIZED LUBRICANT EMISSIONS FROM STEEL ROLLING OPERATIONS

    EPA Science Inventory

    The report gives results of a study of the volatilization of lubricants used in steel rolling. Data from nine steel mills were used to: define the volatilized portion of lubricants used in rolling; and prepare total oil, grease, and hydraulic material balances for actual and typi...

  12. Direct evidence for grain boundary motion as the dominant restoration mechanism in the steady-state regime of extremely cold-rolled copper

    PubMed Central

    Renk, O.; Hohenwarter, A.; Wurster, S.; Pippan, R.

    2014-01-01

    Ultra-fine-grained high-purity copper (99.99%) deformed by means of high-pressure torsion into the steady-state regime was subjected to additional rolling deformation. The microstructural changes as a function of the applied strain were analysed by means of orientation imaging microscopy. It was found that after a distinctive rolling strain a steady state with respect to microstructural features such as grain size, misorientation distribution and texture evolves again. A special spilt specimen technique was used to perform quasi in situ observations of the microstructure between additional strain increments. Profound insights into the local deformation and restoration processes within the steady-state regime were gained. The observations lead to the conclusion that grain boundary migration perpendicular to the rolling direction leads to the disappearance of certain grains, enabling the occurrence of a steady state. PMID:25232288

  13. Direct evidence for grain boundary motion as the dominant restoration mechanism in the steady-state regime of extremely cold-rolled copper.

    PubMed

    Renk, O; Hohenwarter, A; Wurster, S; Pippan, R

    2014-09-15

    Ultra-fine-grained high-purity copper (99.99%) deformed by means of high-pressure torsion into the steady-state regime was subjected to additional rolling deformation. The microstructural changes as a function of the applied strain were analysed by means of orientation imaging microscopy. It was found that after a distinctive rolling strain a steady state with respect to microstructural features such as grain size, misorientation distribution and texture evolves again. A special spilt specimen technique was used to perform quasi in situ observations of the microstructure between additional strain increments. Profound insights into the local deformation and restoration processes within the steady-state regime were gained. The observations lead to the conclusion that grain boundary migration perpendicular to the rolling direction leads to the disappearance of certain grains, enabling the occurrence of a steady state. PMID:25232288

  14. Processes for the production of ultra-pure metals from oxide and their cold rolling to ultra-thin foils for use as targets and as reference materials

    NASA Astrophysics Data System (ADS)

    Clifford, S.; Guo-ji, Xu; Ingelbrecht, C.; Pomeroy, M. J.

    2002-03-01

    A wide variety of metals have been reduced from their oxides with high (>90%) yields using metallothermic reduction, hydrogen reduction or electrowinning. The high yields during metallothermic reduction were achieved by careful design of the collector and crucible orifice. Whilst each of the three techniques gave rise to reasonably (>99%) pure metals, subsequent carefully controlled vacuum distillation, using a system with especially designed crucible, baffle and collector systems, resulted in ultra-high-purity metals being produced. Using a stainless steel pack rolling technique, metals derived either directly from the reduction routes or following subsequent distillation could be rolled to foils thinner than previously reported in the literature in the majority of cases.

  15. Metal rolling - Asymmetrical rolling process

    NASA Astrophysics Data System (ADS)

    Alexa, V.; Raţiu, S.; Kiss, I.

    2016-02-01

    The development of theory and practice related to the asymmetric longitudinal rolling process is based on the general theory of metalworking by pressure and symmetric rolling theory, to which a large number of scientists brought their contribution. The rolling of metal materials was a serious problem throughout history, either economically or technically, because the plating technologies enabled the consumption of raw materials (scarce and expensive) to be reduced, while improving the mechanical properties. Knowing the force parameters related to asymmetric rolling leads to the optimization of energy and raw material consumption. This paper presents data on symmetric rolling process, in order to comparatively highlight the particularities of the asymmetric process.

  16. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical report No. 7, March 1, 1994--May 31, 1994

    SciTech Connect

    Fuerstenau, D.W.

    1994-06-01

    The objective of this research is the development of improved technology for the preparation of coal-water slurries that have potential for replacing fuel oil in direct combustion. This should be of major importance to the United States in its efforts to reduce dependence on imported oil and to rely more on its enormous low-cost coal resources. According to this objective, Quarterly Report No. 1 presented preliminary results on the rheological behavior of coal-water slurries prepared from Pittsburgh No. 8 coal that had been ground in a ball mill under various conditions. Quarterly Report No. 2 summarized the results of studies on the effects of solids content and water immobilization on the rheological behavior of coal-water slurries, including the role of different viscometers, such as the Haake Rotovisco RV-12 and Brookfield Synchro-Lectric LVT on the measured results. In Quarterly Report No. 3, the authors compared the rheological behavior of Pittsburgh No. 8 coal-water slurries using different sensor system. In Quarterly Report No. 4, studies on the role of the initial mixing procedure in the preparation of coal-water slurries were summarized. In Quarterly Report No. 5, the evaluation of the effect of a cationic surfactant (TMAE) and an anionic surfactant (2-TEPA) on the rheological behavior and the aggregative stability of Pittsburgh No. 8 coal-water slurries was presented. In Quarterly Report No. 6, the effect of nonionic surfactants (Triton X series) on the aggregative stability of coal-water slurries was studied by measuring the relative sedimentation volume and floc size distribution.

  17. Spray Rolling Aluminum Strip for Transportation Applications

    SciTech Connect

    Kevin M. McHugh; Y. Lin; Y. Zhou; E. J. Lavernia; J.-P. Delplanque; S. B. Johnson

    2005-02-01

    Spray rolling is a novel strip casting technology in which molten aluminum alloy is atomized and deposited into the roll gap of mill rolls to produce aluminum strip. A combined experimental/modeling approach has been followed in developing this technology with active participation from industry. The feasibility of this technology has been demonstrated at the laboratory scale and it is currently being scaled-up. This paper provides an overview of the process and compares the microstructure and properties of spray-rolled 2124 aluminum alloy with commercial ingot-processed material

  18. 'We are left in the cold': nurses' perceptions and responses to antiretroviral treatment roll-out in the Free State, South Africa.

    PubMed

    de Wet, Katinka; du Plooy, Shirley

    2012-01-01

    The unprecedented roll-out of antiretroviral therapy (ART) in South Africa is a complex process where no previous endeavour exists that can measure, predict, or direct an intervention of this scale. In the Free State province, unique characteristics and problems distinguish its ART programme, although countrywide problems also occur within the province. The Free State province faces high vacancy rates among its health-care workers, the programme has lower patient enrolment rates because of an obsession with quality to the detriment of quantity, and various incidents of ART shortages have also shook the province. The ART roll-out intervention thus far has been largely nurse-driven (however not nurse initiated), and they form what many refer to as the 'backbone' of the programme. In order to respond to the challenges faced by these front-line ART providers, continuous transformations inevitably take place to respond to new needs associated with the roll-out programme, but also to strengthen the primary health-care system in general. The objective of this article is to present a typology of contradictory contextual factors in the antiretroviral programme as identified through group interviews that were conducted with PNs at public health-care clinics in the five districts of the Free State province during 2005 and 2006. We intend to show that transformations often have contradictory and problematic outcomes as expressed and perceived by the nurses themselves. This unprecedented endeavour of ART roll-out inevitably has to treasure and support its most valued implementers, i.e. the front-line providers who are not only professionals in the health-care setting, but also social agents in a wider contextual framework. PMID:23237019

  19. Rolling Reloaded

    ERIC Educational Resources Information Center

    Jones, Simon A.; Nieminen, John M.

    2008-01-01

    Not so long ago a new observation about rolling motion was described: for a rolling wheel, there is a set of points with instantaneous velocities directed at or away from the centre of the wheel; these points form a circle whose diameter connects the centre of the wheel to the wheel's point of contact with the ground (Sharma 1996 "Eur. J. Phys."…

  20. 1. Front view of steam engine and mill, looking NE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Front view of steam engine and mill, looking NE, showing (l to r) 6-column beam engine, flywheel, reduction gears and 3-roll cane mill. - Hacienda Azucarera La Esperanza, Steam Engine & Mill, 2.65 Mi. N of PR Rt. 2 Bridge over Manati River, Manati, Manati Municipio, PR

  1. 2. 3/4 view looking SW showing threeroll can mill, reduction ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. 3/4 view looking SW showing three-roll can mill, reduction gear, flywheel with steam engine in background. - Hacienda Azucarera la Igualdad, Sugar Mill Ruins & Steam Engine, PR Route 332, Guanica, Guanica Municipio, PR

  2. MAIN DRIVE MOTOR FOR BLISS #43 HOT ROLL. THIS WESTINGHOUSE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    MAIN DRIVE MOTOR FOR BLISS #43 HOT ROLL. THIS WESTINGHOUSE UNIT HAS SINCE BEEN REPLACED BY A 5000 HP TOSHIBA MOTOR. REHEAT FURNACES ARE SHOWN BEHIND MILL MOTOR. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  3. Roll Casting of Al-25%Si

    SciTech Connect

    Haga, Toshio; Harada, Hideto; Watari, Hisaki

    2011-05-04

    Strip casting of Al-25%Si strip was tried using an unequal diameter twin roll caster. The diameter of the lower roll (large roll) was 1000 mm and the diameter of the upper roll (small roll) was 250 mm. Roll material was mild steel. The sound strip could be cast at the speeds ranging from 8 m/min to 12 m/min. The strip did not stick to the roll without the parting material. The primary Si, which existed at centre area of the thickness direction, was larger than that which existed at other area. The size of the primary Si was smaller than 0.2 mm. Eutectic Si was smaller 5 {mu}m. The as-cast strip was ranging from 2 mm to 3 mm thick and its width was 100 mm. The as-cast strip could be hot rolled down to 1 mm. The hot rolled strip was cold rolled. The primary Si became smaller and the pore occurred around the primary Si after the rolling.

  4. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    PubMed

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  5. ORE BUCKET ON TRAM. NOTE THAT BUCKET ROLLS ALONG UPPER, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    ORE BUCKET ON TRAM. NOTE THAT BUCKET ROLLS ALONG UPPER, STATIONARY SUSPENSION CABLE, PULLED BY LOWER, MOVING TRACTION CABLE. FOREGROUND CABLES ARE FOR BUCKET'S TRIP FROM MINE TO MILL. - Shenandoah-Dives Mill, 135 County Road 2, Silverton, San Juan County, CO

  6. On the Influence of Surface Heterogeneities onto Roll Convection

    NASA Astrophysics Data System (ADS)

    Gryschka, M.; Drüe, C.; Raasch, S.; Etling, D.

    2009-04-01

    Roll convection is a common phenomenon in atmospheric convective boundary layers (CBL) with background wind. Roll convection is observed both over land and over sea for different synoptic situations. There is still some debate about the different types of roll convection and their causes or rather the necessary conditions for their appearance. The stability parameter ζ = -zi•L (zi: boundary layer height, L: Monin-Obukhov stability length) is widely used as a predictor for roll convection, since numerous studies suggest that convective rolls only appear when 0 < ζ < 20. In other words, roll development becomes unlikely for strong surface heating and weak vertical wind shear. In contrast to those studies the presence of roll convection in almost any polar cold air outbreak (as can be seen in numerous satellite images as cloud streets) reveals that even for large ζ roll convection can develop. Some studies report roll convection in cold air outbreaks for ζ = 250. Our large eddy simulations (LES) on roll convection suggests that the contrasting results concerning the dependency of roll convection on ζ are due to two different types of roll convection: One type which develops purely by self organization if ζ < 20 ("free rolls") and another type which is triggered by heterogeneities in surface temperature and develops also for large ζ ("forced rolls"). We think that most of the cloud streets observed in polar cold air outbreaks over open water are due to rolls of forced type which are tied to upstream located heterogeneities in the sea-ice distribution. The results of this study suggests that the omission of surface inhomogeneities in previous LES is the reason for the absence of rolls in all LES with strong surface heating and weak vertical wind shear so far. In this contribution we will present a large eddy simulation which successfully represents forced rolls under such conditions.

  7. Rolling of 316L Stainless Steel with Rough Rolls to Potentially Obtain Superficial Nanograins

    NASA Astrophysics Data System (ADS)

    Camurri, Carlos; Gallegos, Alejo; Carrasco, Claudia

    2014-06-01

    316L stainless steel plates of 5-mm thickness, normalized at 900 °C, were cold rolled with different reductions and number of passes using rolls with three different surface roughnesses: grain heights of 0.17 and 0.33 mm and rhomboid-shaped grains of 1.5-mm height. Subsequently, the rolled samples were annealed at 275 °C for 1 h in an effort to achieve superficial nanograins. The plates laminated using low-roughness rolls had continuous superficial microcrystallization when they were rolled for at least 26 passes. For samples made with rougher rolls, the recrystallized superficial grains formed on the surface (sized ~10-15 μm) were smaller than those below the surface; this behavior was caused by the major deformation induced by repeated indentations. The superficial recrystallization of the sample also tended to be more continuous for higher number of passes; micrographs of the penetration profiles of indentation in the samples rolled with high-roughness rolls revealed that a sample rolled 24 times had not yet reached the steady surface topology. As a conclusion, in order to successfully form superficial nanograins, very low-roughness rolls must be used as well as a small absolute reduction per pass, followed by annealing. These rolling conditions generate a continuous field of highly superficial deformations, which act as nucleation centers for nanograins during annealing.

  8. Computer-aided analysis and design of the shape rolling process for producing turbine engine airfoils

    NASA Technical Reports Server (NTRS)

    Lahoti, G. D.; Akgerman, N.; Altan, T.

    1978-01-01

    Mild steel (AISI 1018) was selected as model cold rolling material and Ti-6A1-4V and Inconel 718 were selected as typical hot rolling and cold rolling alloys, respectively. The flow stress and workability of these alloys were characterized and friction factor at the roll/workpiece interface was determined at their respective working conditions by conducting ring tests. Computer-aided mathematical models for predicting metal flow and stresses, and for simulating the shape rolling process were developed. These models utilized the upper bound and the slab methods of analysis, and were capable of predicting the lateral spread, roll separating force, roll torque, and local stresses, strains and strain rates. This computer-aided design system was also capable of simulating the actual rolling process, and thereby designing the roll pass schedule in rolling of an airfoil or a similar shape.

  9. Thermal modeling of roll and strip interfaces in rolling processes. Part 2: Simulation

    SciTech Connect

    Tseng, A.A.

    1999-02-12

    Part 1 of this paper reviewed the modeling approaches and correlations used to study the interface heat transfer phenomena of the roll-strip contact region in rolling processes. The thermal contact conductance approach was recommended for modeling the interface phenomena. To illustrate, the recommended approach and selected correlations are adopted in the present study for modeling of the roll-strip interface region. The specific values of the parameters used to correlate the corresponding thermal contact conductance for the typical cold and hot rolling of steels are first estimated. The influence of thermal contact resistance on the temperature distributions of the roll and strip is then studied. Comparing the present simulation results with previously published experimental and analytical results shows that the thermal contact conductance approach and numerical models used can reliably simulate the heat transfer behavior of the rolling process.

  10. 6. VIEW LOOKING SOUTH INSIDE OF 22' BAR MILL MOTOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW LOOKING SOUTH INSIDE OF 22' BAR MILL MOTOR ROOM AT MOTOR/GEAR DRIVE ASSEMBLY FOR THE THREE HIGH, 28 ROUGHING ROLL STAND. - U.S. Steel Duquesne Works, 22-Inch Bar Mill, Along Monongahela River, Duquesne, Allegheny County, PA

  11. 8. VIEW LOOKING SOUTHWEST INSIDE OF THE 22' BAR MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW LOOKING SOUTHWEST INSIDE OF THE 22' BAR MILL MOTOR ROOM AT THE REVERSING MOTOR/GEAR DRIVE ASSEMBLY FOR THE TWO-HIGH 22 FINISHING ROLL STANDS. - U.S. Steel Duquesne Works, 22-Inch Bar Mill, Along Monongahela River, Duquesne, Allegheny County, PA

  12. 7. VIEW LOOKING SOUTHEAST INSIDE OF 22' BAR MILL MOTOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. VIEW LOOKING SOUTHEAST INSIDE OF 22' BAR MILL MOTOR ROOM AT MOTOR/GEAR DRIVE ASSEMBLY FOR THE THREE HIGH, 28 ROUGHING ROLL STAND. - U.S. Steel Duquesne Works, 22-Inch Bar Mill, Along Monongahela River, Duquesne, Allegheny County, PA

  13. DISCHARGE END OF 8" MILL REHEATING FURNACE, SHOWING MOTOROPERATED PEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DISCHARGE END OF 8" MILL REHEATING FURNACE, SHOWING MOTOR-OPERATED PEEL BAR PUSHER WITH PINCH ROLLS FOR MOVING BILLETS ENDWISE OUT THE OPPOSITE SIDE OF THE FURNACE TOWARD THE CONTINUOUS ROUGHING TRAIN. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  14. Numerical Modeling of Tube Forming by HPTR Cold Pilgering Process

    NASA Astrophysics Data System (ADS)

    Sornin, D.; Pachón-Rodríguez, E. A.; Vanegas-Márquez, E.; Mocellin, K.; Logé, R.

    2016-07-01

    For new fast-neutron sodium-cooled Generation IV nuclear reactors, the candidate cladding materials for the very strong burn-up are ferritic and martensitic oxide dispersion strengthened grades. Classically, the cladding tube is cold formed by a sequence of cold pilger milling passes with intermediate heat treatments. This process acts upon the geometry and the microstructure of the tubes. Consequently, crystallographic texture, grain sizes and morphologies, and tube integrity are highly dependent on the pilgering parameters. In order to optimize the resulting mechanical properties of cold-rolled cladding tubes, it is essential to have a thorough understanding of the pilgering process. Finite Element Method (FEM) models are used for the numerical predictions of this task; however, the accuracy of the numerical predictions depends not only on the type of constitutive laws but also on the quality of the material parameters identification. Therefore, a Chaboche-type law which parameters have been identified on experimental observation of the mechanical behavior of the material is used here. As a complete three-dimensional FEM mechanical analysis of the high-precision tube rolling (HPTR) cold pilgering of tubes could be very expensive, only the evolution of geometry and deformation is addressed in this work. The computed geometry is compared to the experimental one. It is shown that the evolution of the geometry and deformation is not homogeneous over the circumference. Moreover, it is exposed that the strain is nonhomogeneous in the radial, tangential, and axial directions. Finally, it is seen that the dominant deformation mode of a material point evolves during HPTR cold pilgering forming.

  15. Mathematical modeling of deformation during hot rolling

    SciTech Connect

    Jin, D.; Stachowiak, R.G.; Samarasekera, I.V.; Brimacombe, J.K.

    1994-12-31

    The deformation that occurs in the roll bite during the hot rolling of steel, particularly the strain-rate and strain distribution, has been mathematically modeled using finite-element analysis. In this paper three different finite-element models are compared with one another and with industrial measurements. The first model is an Eulerian analysis based on the flow formulation method, while the second utilizes an Updated Lagrangian approach. The third model is based on a commercially available program DEFORM which also utilizes a Lagrangian reference frame. Model predictions of strain and strain-rate distribution, particularly near the surface of the slab, are strongly influenced by the treatment of friction at the boundary and the magnitude of the friction coefficient or shear factor. Roll forces predicted by the model have been compared with industrial rolling loads from a seven-stand hot-strip mill.

  16. 13. INTERIOR VIEW OF REFINING MILL, SHOWING NO. RF2450 EXHAUSTER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. INTERIOR VIEW OF REFINING MILL, SHOWING NO. RF-24-50 EXHAUSTER ON NO. 3 ROLL MILL, INSTALLED IN 1944. DRIED AND CRUSHED BENTONITE WAS BLOWN UP INTO A FINISHED PRODUCT BIN - Clay Spur Bentonite Plant & Camp, Refining Mill, Clay Spur Siding on Burlington Northern Railroad, Osage, Weston County, WY

  17. Evidence of divergent selection for drought and cold tolerance at landscape and local scales in Abies alba Mill. in the French Mediterranean Alps.

    PubMed

    Roschanski, Anna M; Csilléry, Katalin; Liepelt, Sascha; Oddou-Muratorio, Sylvie; Ziegenhagen, Birgit; Huard, Frédéric; Ullrich, Kristian K; Postolache, Dragos; Vendramin, Giovanni G; Fady, Bruno

    2016-02-01

    Understanding local adaptation in forest trees is currently a key research and societal priority. Geographically and ecologically marginal populations provide ideal case studies, because environmental stress along with reduced gene flow can facilitate the establishment of locally adapted populations. We sampled European silver fir (Abies alba Mill.) trees in the French Mediterranean Alps, along the margin of its distribution range, from pairs of high- and low-elevation plots on four different mountains situated along a 170-km east-west transect. The analysis of 267 SNP loci from 175 candidate genes suggested a neutral pattern of east-west isolation by distance among mountain sites. F(ST) outlier tests revealed 16 SNPs that showed patterns of divergent selection. Plot climate was characterized using both in situ measurements and gridded data that revealed marked differences between and within mountains with different trends depending on the season. Association between allelic frequencies and bioclimatic variables revealed eight genes that contained candidate SNPs, of which two were also detected using F(ST) outlier methods. All SNPs were associated with winter drought, and one of them showed strong evidence of selection with respect to elevation. Q(ST)-F(ST) tests for fitness-related traits measured in a common garden suggested adaptive divergence for the date of bud flush and for growth rate. Overall, our results suggest a complex adaptive picture for A. alba in the southern French Alps where, during the east-to-west Holocene recolonization, locally advantageous genetic variants established at both the landscape and local scales. PMID:26676992

  18. Milling dynamics. I - Attritor dynamics: Results of a cinematographic study

    NASA Technical Reports Server (NTRS)

    Rydin, R. W.; Maurice, D.; Courtney, T. H.

    1993-01-01

    The motions of grinding media and powder in an attritor canister were studied by means of filming the agitated charge and frame-by-frame scrutiny of the footage. In conjunction with auxiliary experiments, this permitted semiquantitative analysis of the milling action. In particular, the mill can be divided into several regions characterized by different balances between direct impacts and rolling/sliding of the grinding media. Simple calculations suggest that impacts are more capable of effecting mechanical alloying (MA) than are rolling or sliding events in an attritor. Powder circulation within an operating mill was also investigated. Based on the results and the accompanying analysis, concepts for improved attritor design are presented.

  19. Quantifying texture evolution during hot rolling of AZ31 Twin Roll Cast strip

    NASA Astrophysics Data System (ADS)

    Gorelova, S.; Schaeben, H.

    2015-04-01

    Multi-pass rolling experiments with an AZ31 Twin Roll Cast (TRC) alloy were performed on an industrial scaled four-high rolling mill. Within the rolling with an intermediate annealing the evolution of texture was investigated. To quantify the extent of preferred crystallographic orientation experimental X-ray pole figures were measured after different process steps and analyzed using the free and open Matlab® toolbox MTEX for texture analysis. The development of the fiber texture was observed and analyzed in dependence on rolling conditions. In the initial state the specimen exhibits a texture composed of a weak basal texture and a cast texture with {0001}-planes oriented across the rolling direction. During the following rolling process a fiber texture was developed. The expected strength increment of the fiber texture was quantitatively confirmed in terms of volume portions of the orientation density function around the fiber and in terms of the canonical parameters of fitted pseudo Bingham distributions. On the results of this work a model for prediction of the texture evolution during the strip rolling of magnesium in the examined parameter range was developed.

  20. New technology for recyclingmaterials from oily cold rollingmill sludge

    NASA Astrophysics Data System (ADS)

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Meng, Ling; Liu, Yang

    2013-12-01

    Oily cold rolling mill (CRM) sludge is one of metallurgical industry solid wastes. The recycle of these wastes can not only protect the environment but also permit their reutilization. In this research, a new process of "hydrometallurgical treatment + hydrothermal synthesis" was investigated for the combined recovery of iron and organic materials from oily CRM sludge. Hydrometallurgical treatment, mainly including acid leaching, centrifugal separation, neutralization reaction, oxidizing, and preparation of hydrothermal reaction precursor, was first utilized for processing the sludge. Then, micaceous iron oxide (MIO) pigment powders were prepared through hydrothermal reaction of the obtained precursor in alkaline media. The separated organic materials can be used for fuel or chemical feedstock. The quality of the prepared MIO pigments is in accordance with the standards of MIO pigments for paints (ISO 10601-2007). This clean, effective, and economical technology offers a new way to recycle oily CRM sludge.

  1. Rolling-Element Bearings

    NASA Technical Reports Server (NTRS)

    Hamrock, B. J.; Anderson, W. J.

    1983-01-01

    Rolling element bearings are a precision, yet simple, machine element of great utility. A brief history of rolling element bearings is reviewed and the type of rolling element bearings, their geometry and kinematics, as well as the materials they are made from and the manufacturing processes they involve are described. Unloaded and unlubricated rolling element bearings, loaded but unlubricated rolling element bearings and loaded and lubricated rolling element bearings are considered. The recognition and understanding of elastohydrodynamic lubrication covered, represents one of the major development in rolling element bearings.

  2. Computer-aided analysis and design of the shape rolling process for producing turbine engine airfoils

    NASA Technical Reports Server (NTRS)

    Lahoti, G. D.; Akgerman, N.; Altan, T.

    1978-01-01

    Mild steel (AISI 1018) was selected as model cold-rolling material and Ti-6Al-4V and INCONEL 718 were selected as typical hot-rolling and cold-rolling alloys, respectively. The flow stress and workability of these alloys were characterized and friction factor at the roll/workpiece interface was determined at their respective working conditions by conducting ring tests. Computer-aided mathematical models for predicting metal flow and stresses, and for simulating the shape-rolling process were developed. These models utilize the upper-bound and the slab methods of analysis, and are capable of predicting the lateral spread, roll-separating force, roll torque and local stresses, strains and strain rates. This computer-aided design (CAD) system is also capable of simulating the actual rolling process and thereby designing roll-pass schedule in rolling of an airfoil or similar shape. The predictions from the CAD system were verified with respect to cold rolling of mild steel plates. The system is being applied to cold and hot isothermal rolling of an airfoil shape, and will be verified with respect to laboratory experiments under controlled conditions.

  3. Multi-stage FE simulation of hot ring rolling

    NASA Astrophysics Data System (ADS)

    Wang, C.; Geijselaers, H. J. M.; van den Boogaard, A. H.

    2013-05-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization temperature of the material, hot ring rolling begins with the upsetting of the billet cut from raw stock. Next a punch pierces the hot upset billet to form a hole through the billet. This billet, referred to as preform, is then rolled by the ring rolling mill. For an accurate simulation of hot ring rolling, it is crucial to include the deformations, stresses and strains from the upsetting and piercing process as initial conditions for the rolling stage. In this work, multi-stage FE simulations of hot ring rolling process were performed by mapping the local deformation state of the workpiece from one step to the next one. The simulations of upsetting and piercing stages were carried out by 2D axisymmetric models using adaptive remeshing and element erosion. The workpiece for the ring rolling stage was subsequently obtained after performing a 2D to 3D mapping. The commercial FE package LS-DYNA was used for the study and user defined subroutines were implemented to complete the control algorithm. The simulation results were analyzed and also compared with those from the single-stage FE model of hot ring rolling.

  4. Microstructure and texture of asymmetrically rolled aluminium and titanium after deformation and recrystallization

    NASA Astrophysics Data System (ADS)

    Wronski, M.; Wierzbanowski, K.; Wronski, S.; Bacroix, B.

    2015-08-01

    Asymmetric rolling is used to modify material properties and to reduce forces and torques applied during deformation. This geometry of deformation is relatively easy to implement on existing industrial rolling mills and it can provide large volumes of a material. The results of the study of microstructure and crystallographic texture in asymmetrically rolled aluminium 6061 and titanium (grade 2) are presented in this work. These characteristics were determined using the EBSD technique and X-ray diffraction. The rolling asymmetry was realized using two identical rolls, driven by independent motors, rotating with different angular velocities. It was found that asymmetric rolling leads to microstructural refinement and texture rotation (around the transverse direction). The impact of asymmetric rolling on microstructural refinement appears also in recrystallized samples of both materials. On the other hand, texture rotation, caused by asymmetric rolling, persists after annealing in titanium but not in aluminium samples.

  5. 4. ROLL LATHE OF THE MAIN ROLL SHOP. THE LATHE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. ROLL LATHE OF THE MAIN ROLL SHOP. THE LATHE WAS CLOSED WITH TWO ROLLS IN PLACE, AND THE LOWER ROLL WAS TURNED TO MATCH THE UPPER ROLL. - U.S. Steel Homestead Works, Main Roll Shop, Along Monongahela River, Homestead, Allegheny County, PA

  6. Internal roll compression system

    DOEpatents

    Anderson, Graydon E.

    1985-01-01

    This invention is a machine for squeezing water out of peat or other material of low tensile strength; the machine including an inner roll eccentrically positioned inside a tubular outer roll, so as to form a gradually increasing pinch area at one point therebetween, so that, as the rolls rotate, the material is placed between the rolls, and gets wrung out when passing through the pinch area.

  7. Multilayer roll bonded aluminium foil: processing, microstructure and flow stress

    SciTech Connect

    Barlow, C.Y.; Nielsen, P.; Hansen, N

    2004-08-02

    Bulk aluminium has been produced by warm-rolling followed by cold-rolling of commercial purity (99% purity) aluminium foil. The bonding appeared perfect from observation with the naked eye, light and transmission electron microscopy. By comparison with bulk aluminium of similar purity (AA1200) rolled to a similar strain (90%RA), the roll-bonded metal showed a much higher density of high-angle grain boundaries, similar strength and improved thermal stability. This study has implications for a number of applications in relation to the processing of aluminium. Roll bonding is of interest as a method for grain size refinement; oxide-containing materials have increased strength, enhanced work-hardening behaviour, and exhibit alterations in recrystallisation behaviour. The behaviour of the hard oxide film is of interest in aluminium processing, and has been investigated by characterising the size and distribution of oxide particles in the roll-bonded samples.

  8. Validation of the Hot Strip Mill Model

    SciTech Connect

    Richard Shulkosky; David Rosberg; Jerrud Chapman

    2005-03-30

    The Hot Strip Mill Model (HSMM) is an off-line, PC based software originally developed by the University of British Columbia (UBC) and the National Institute of Standards and Technology (NIST) under the AISI/DOE Advanced Process Control Program. The HSMM was developed to predict the temperatures, deformations, microstructure evolution and mechanical properties of steel strip or plate rolled in a hot mill. INTEG process group inc. undertook the current task of enhancing and validating the technology. With the support of 5 North American steel producers, INTEG process group tested and validated the model using actual operating data from the steel plants and enhanced the model to improve prediction results.

  9. Cold Sores

    MedlinePlus

    ... delivered directly to your desktop! more... What Are Cold Sores? Article Chapters What Are Cold Sores? Cold ... January 2012 Previous Next Related Articles: Canker and Cold Sores Aloe Vera May Help Relieve Mouth Sores ...

  10. In-Orbit Construction with a Helical Seam Pipe Mill

    NASA Astrophysics Data System (ADS)

    Gilhooley, N.

    The challenges of building large structures in space, and in particular a torus habitat, require novel processes. One potential method is to manufacture helical seam (also called spiral) pipe in orbit using a pipe mill. These machines turn rolls of steel or alloy into fully formed, welded and inspected pipe, pressure vessels and silos of various diameters. Pipe mills are highly automated and efficient in a factory environment and are increasingly being used for in-situ repair. By constructing in-orbit (on-orbit assembly) the launch vehicle can supply full payloads of compact, robust rolls of material; and the installation design is less restricted by fairing constraints and modular limitations. The use of a pipe mill is discussed as a possible construction method, for comparison an example design envelope is shown and further pipe mill products are considered.

  11. Mathematical-Artificial Neural Network Hybrid Model to Predict Roll Force during Hot Rolling of Steel

    NASA Astrophysics Data System (ADS)

    Rath, S.; Sengupta, P. P.; Singh, A. P.; Marik, A. K.; Talukdar, P.

    2013-03-01

    Accurate prediction of roll force during hot strip rolling is essential for model based operation of hot strip mills. Traditionally, mathematical models based on theory of plastic deformation have been used for prediction of roll force. In the last decade, data driven models like artificial neural network have been tried for prediction of roll force. Pure mathematical models have accuracy limitations whereas data driven models have difficulty in convergence when applied to industrial conditions. Hybrid models by integrating the traditional mathematical formulations and data driven methods are being developed in different parts of world. This paper discusses the methodology of development of an innovative hybrid mathematical-artificial neural network model. In mathematical model, the most important factor influencing accuracy is flow stress of steel. Coefficients of standard flow stress equation, calculated by parameter estimation technique, have been used in the model. The hybrid model has been trained and validated with input and output data collected from finishing stands of Hot Strip Mill, Bokaro Steel Plant, India. It has been found that the model accuracy has been improved with use of hybrid model, over the traditional mathematical model.

  12. Grease selection for sealed roll neck bearings

    SciTech Connect

    Schrama, R.C.; Vickerman, R.T.; Bender, C.P.

    1995-09-01

    During the 1990`s, a revolution took place in the steel industry with respect to lubricant usage, maintenance costs and the environment. The 4-row taper roller bearings that are used in rolling mills on the work roll necks have been historically lubricated with grease from a centralized grease system, pre-packed with grease at each roll change, or fed with oil from mist or air-oil system. Steel mills are being forced to reduce lubricant consumption to reduce maintenance costs, decrease the costs for the disposal of sludges created from the spent greases and reduce the amount of sludge that was created. The sealed bearing became an avenue for accomplishing these objectives. The open 4-row taper roller bearing was redesigned to accommodate seals. The bearing was pre-packed with grease and put into service without any grease replenishment for up to 22 months operation time. The selection of the grease to provide optimum operating characteristics for the lubricant and the bearing is one of the critical elements to the success of the bearing design. This paper reviews the critical properties that are necessary in the grease for the lubricant to provide the correct tribological functions in the bearing. This includes wear of the rollers and raceways, seal lip and surface wear, heat generation during rotation and under load, corrosion resistance, resistance to shearing during the working life of the grease and resistance to water contamination.

  13. Multi-field coupled numerical simulation of hot reversible rolling process of GCr15 steel rod

    NASA Astrophysics Data System (ADS)

    Gu, Sendong; Zhang, Liwen; Ruan, Jinhua; Mei, Hongyu; Zhen, Yu; Shi, Xinhua

    2013-05-01

    In this paper, based on rolling technology of hot reversible rolling mill, a multi-filed coupled finite element (FE) model of hot reversible rolling process of large dimension cross-section GCr15 steel rod is established. Thermal, mechanical and microstructural phenomena during the rolling process are coupled in the model. By employing grain growth experiment, double and single hit hot compression experiments, the austenite grain size growth mathematical model and recrystallization behavior mathematical models are determined. And a designed subprogram is coupled in the FE model. Actual hot reversible rolling process of GCr15 steel is simulated using the model and the distribution and evolution of different filed-variables, such as temperature, effective strain and austenite grain size are obtained. To verify the model predictions, hot rolling experiments are carried out and the temperature and microstructure of the rolling metal are compared with the predicted results. The comparison between the two sets of data shows a good agreement.

  14. INTERACTION EFFECTS OF FIVE MILLING VARIABLES ON DURUM WHEAT IN THE FIRST BREAK SYSTEM

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Interactions among five major milling variables (flute angle, number of corrugations, flute orientation, speed differential of the grinding rolls, and wheat moisture) were investigated from the "First Break" products of a pilot-scale durum mill. A complete factorial design was arranged for statisti...

  15. Evaluation of roll compaction as a preparation method for hydroxypropyl cellulose-based matrix tablets

    PubMed Central

    Jeon, Imjak; Gilli, Tiziana; Betz, Gabriele

    2011-01-01

    Roll compaction was applied for the preparation of hydroxypropyl cellulose (HPC)-based sustained-release matrix tablets. Matrix tablets made via roll compaction exhibited higher dosage uniformity and faster drug release than direct-compacted tablets. HPC viscosity grade, roll pressure, and milling speed affected tablet properties significantly. Roll compaction seems to be an adequate granulation method for the preparation of HPC-based matrix tablets due to the simplicity of the process, less handling difficulty from HPC tackiness as well as easier particle size targeting. Selecting the optimum ratio of plastic excipients and the particle size of starting materials can however be critical issues in this method. PMID:21687348

  16. Evaluation of roll compaction as a preparation method for hydroxypropyl cellulose-based matrix tablets.

    PubMed

    Jeon, Imjak; Gilli, Tiziana; Betz, Gabriele

    2011-04-01

    Roll compaction was applied for the preparation of hydroxypropyl cellulose (HPC)-based sustained-release matrix tablets. Matrix tablets made via roll compaction exhibited higher dosage uniformity and faster drug release than direct-compacted tablets. HPC viscosity grade, roll pressure, and milling speed affected tablet properties significantly. Roll compaction seems to be an adequate granulation method for the preparation of HPC-based matrix tablets due to the simplicity of the process, less handling difficulty from HPC tackiness as well as easier particle size targeting. Selecting the optimum ratio of plastic excipients and the particle size of starting materials can however be critical issues in this method. PMID:21687348

  17. Detail of east rolling segment showing track girder, rolling panels ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Detail of east rolling segment showing track girder, rolling panels and counter weights. View west - New York, New Haven & Hartford Railroad, Fort Point Channel Rolling Lift Bridge, Spanning Fort Point Channel, Boston, Suffolk County, MA

  18. Cold Stress

    MedlinePlus

    ... be at risk of cold stress. Extreme cold weather is a dangerous situation that can bring on ... the country. In regions relatively unaccustomed to winter weather, near freezing temperatures are considered factors for cold ...

  19. Cold intolerance

    MedlinePlus

    ... intolerance is an abnormal sensitivity to a cold environment or cold temperatures. ... can be a symptom of a problem with metabolism. Some people (often very thin women) do not tolerate cold environments because they have very little body fat and ...

  20. Common cold

    MedlinePlus

    ... are the most common reason that children miss school and parents miss work. Parents often get colds ... other children. A cold can spread quickly through schools or daycares. Colds can occur at any time ...

  1. Common Cold

    MedlinePlus

    ... coughing - everyone knows the symptoms of the common cold. It is probably the most common illness. In ... people in the United States suffer 1 billion colds. You can get a cold by touching your ...

  2. A roll-to-roll sub-wavelength grating applied for a liquid crystal backlight

    NASA Astrophysics Data System (ADS)

    Lee, Chi-Hung; Liu, C. W.; Lin, S. C.

    A roll-to-roll imprinted optical setup consisting of a gratings upon a light bar (LB) is designed to shrink the coupling length between a point light source and a light guide for application in a mobile phone display. Grating period and shape was analyzed by investigating the relationship between the angular distributions of incident beam on the grating and the illumination characteristics of LED. The design has a potential to eliminate the brightness enhancement film (BEF) for a red-green-blue (RGB) light-emitting diode (LED) or a cold cathode fluorescent lamp (CCFL) backlight module in the LCD systems.

  3. Effects of the microstructure of twin roll cast and hot rolled plates on the surface quality of presensitized plates

    NASA Astrophysics Data System (ADS)

    Zhu, Yuan-Zhi; Zhang, Ya-Feng; Zhao, Chao-Qi; Zhou, Feng

    2014-09-01

    The effect of the microstructure of plates fabricated both in the traditional process, involving casting, hot rolling and cold rolling (HR), and in the novel twin roll casting + cold rolling (TRC) process on the surface quality of presensitized (PS) plates was analyzed by optical microscopy (OM), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDXS). The formation of pores on the surface of the electrolyzed HR plate could be attributed to the presence of approximately 1-μm-sized large Al-Fe precipitates in the HR plate compared to the smaller precipitates in the TRC plate. Moreover, residual graphite lubricants used during the TRC process were entrapped on the surface of the TRC plate during the subsequent rolling process. The entrapped pollutants tended to further deteriorate the formation of pores on the surface of the TRC plate, and no residual carbon was detected on the surface of the HR plate. Furthermore, the surface quality of the TRC plate can be improved by surface cleaning before the cold rolling process, which could dramatically lower the residual graphite on the surface.

  4. Understanding Rolle's Theorem

    ERIC Educational Resources Information Center

    Parameswaran, Revathy

    2009-01-01

    This paper reports on an experiment studying twelfth grade students' understanding of Rolle's Theorem. In particular, we study the influence of different concept images that students employ when solving reasoning tasks related to Rolle's Theorem. We argue that students' "container schema" and "motion schema" allow for rich concept images.…

  5. Thermomechanical Behavior of Work Rolls During Warm Strip Rolling

    NASA Astrophysics Data System (ADS)

    Khalili, L.; Serajzadeh, S.; Koohbor, B.

    2012-12-01

    A mathematical model was developed to assess thermomechanical behavior of work rolls during warm rolling processes. A combined finite element analysis-slab method was first developed to determine thermal and mechanical responses of the strip being rolled under steady-state conditions, and then, the calculated roll pressure and temperature field were utilized as the governing boundary conditions for the thermomechanical problem of the work roll. Finally, the thermomechanical stresses within the work rolls were predicted by a thermoelastic finite element approach. The results of the model indicate that, in warm strip rolling, thermal and mechanical stresses developed in the work rolls are comparable, and thus, both thermal and mechanical aspects of the problem should be considered in such a problem. Besides, the model was shown to be capable of determining the effects of various rolling parameters on the thermomechanical behavior of the work rolls during warm rolling process.

  6. 12. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (MONADNOCK ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (MONADNOCK CHILEAN) FROM EAST, c. 1912. ELEVATOR No. 1 ADJACENT TO MILL. CREDIT WR. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  7. Recent developments in modeling of hot rolling processes: Part I - Fundamentals

    NASA Astrophysics Data System (ADS)

    Hirt, Gerhard; Bambach, Markus; Seuren, Simon; Henke, Thomas; Lohmar, Johannes

    2013-05-01

    The numerical simulation of industrial rolling processes has gained substantial relevance over the past decades. A large variety of models have been put forward to simulate single and multiple rolling passes taking various interactions between the process, the microstructure evolution and the rolling mill into account. On the one hand, these include sophisticated approaches which couple models on all scales from the product's microstructure level up to the elastic behavior of the roll stand. On the other hand, simplified but fast models are used for on-line process control and automatic pass schedule optimization. This publication gives a short overview of the fundamental equations used in modeling of hot rolling of metals. Part II of this paper will present selected applications of hot rolling simulations.

  8. Improving the Surface Roughness of Pickled Steel Strip by Control of Rolling Temperature

    NASA Astrophysics Data System (ADS)

    Chang, Yao-Nan; Lin, Szu-Ning; Liou, Horng-Yih; Chang, Chu-Wei; Wu, Chia-Chan; Wang, Ying-Chun

    2013-01-01

    This investigation is to analyze the surface roughness problem of low carbon pickled steel strips from the view points of prior hot rolling conditions and the hot-rolled scales. The results showed that, compared with other parameters, the most important factor in hot rolling to affect the surface roughness was the rolling temperature. As the temperature was increased, the amount of the outer brittle α-Fe2O3 increased, leading to rough scale/substrate interface and rough surface after pickling. However, the effect of coiling temperature was almost negligible because no further rolling existed after that stage. Quantitative estimation showed that decrease in rolling temperature in this investigation reduced the surface roughness, Ra, from 1.06-1.78 μm to 0.88-1.10 μm after pickling in laboratory. Similar degree of improvement in roughness was also observed after pickling in mill.

  9. Effect of Roll Material on Surface Quality of Rolled Aluminum

    NASA Astrophysics Data System (ADS)

    Zhao, Qi

    The surface defects of aluminum alloys that have undergone hot rolling were studied. The effects of different roll materials, of the number of rolling passes and of lubrication on surface defects of hot rolled aluminum alloys were investigated by laboratory hot rolling. Two different aluminum alloys, Al-Mn and Al-Mg, were each rolled against three different steel alloy rolls, AISI 52100, AISI 440C and AISI D2. The results showed that different roll materials do affect the morphology of the mating aluminum alloy surface with apparent surface defects, which included magnesium and oxygen rich dark regions on both alloys. The carbide protrusions in 440C and D2 steel rolls are confirmed to be responsible for the dark, rich magnesium and oxygen regions on both the rolled Al-Mn and Al-Mg alloy surfaces. As the number of passes increases, Mg and O deposit in the form of patches and grain boundaries near the surface area.

  10. Biomass torrefaction mill

    DOEpatents

    Sprouse, Kenneth M.

    2016-05-17

    A biomass torrefaction system includes a mill which receives a raw biomass feedstock and operates at temperatures above 400 F (204 C) to generate a dusty flue gas which contains a milled biomass product.

  11. Review on Cold-Formed Steel Connections

    PubMed Central

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  12. Mills at Maryland.

    ERIC Educational Resources Information Center

    Form, William

    1995-01-01

    Offers an insightful and perceptive portrait of the legendary sociologist C. Wright Mills by one of his former graduate students. Traces Mills's areas of interest from occupational characteristics to power groups leading to the publication of his seminal work, "The Power Elite." Discusses Mills's teaching styles and academic career. (MJP)

  13. Biomechanics of leukocyte rolling.

    PubMed

    Sundd, Prithu; Pospieszalska, Maria K; Cheung, Luthur Siu-Lun; Konstantopoulos, Konstantinos; Ley, Klaus

    2011-01-01

    Leukocyte rolling on endothelial cells and other P-selectin substrates is mediated by P-selectin binding to P-selectin glycoprotein ligand-1 expressed on the tips of leukocyte microvilli. Leukocyte rolling is a result of rapid, yet balanced formation and dissociation of selectin-ligand bonds in the presence of hydrodynamic shear forces. The hydrodynamic forces acting on the bonds may either increase (catch bonds) or decrease (slip bonds) their lifetimes. The force-dependent 'catch-slip' bond kinetics are explained using the 'two pathway model' for bond dissociation. Both the 'sliding-rebinding' and the 'allosteric' mechanisms attribute 'catch-slip' bond behavior to the force-induced conformational changes in the lectin-EGF domain hinge of selectins. Below a threshold shear stress, selectins cannot mediate rolling. This 'shear-threshold' phenomenon is a consequence of shear-enhanced tethering and catch bond-enhanced rolling. Quantitative dynamic footprinting microscopy has revealed that leukocytes rolling at venular shear stresses (>0.6 Pa) undergo cellular deformation (large footprint) and form long tethers. The hydrodynamic shear force and torque acting on the rolling cell are thought to be synergistically balanced by the forces acting on tethers and stressed microvilli, however, their relative contribution remains to be determined. Thus, improvement beyond the current understanding requires in silico models that can predict both cellular and microvillus deformation and experiments that allow measurement of forces acting on individual microvilli and tethers. PMID:21515934

  14. Rolling element fatigue testing of gear materials

    NASA Technical Reports Server (NTRS)

    Nahm, A. H.

    1978-01-01

    Rolling element fatigue lives of nine alloys were evaluated in Rolling Contact (RC) rigs. Test conditions included a Hertzian stress at 4,826 MPa (700 ksi), a rolling speed of 6.23 m/sec (245 in/sec.). Tests were run with a Type I oil (MIL-L-7808G) at room temperature. B-10 lives (10% failure rate) of alloys were compared versus reference alloys, VIM-VAR AISI M-50 and VAR AISI 9310. Six case carburizing alloys (AISI 9310, CBS600, CBS1000M, EX00014, Vasco X-2 and EX00053) and three through-hardening alloys (AISI M-50, VascoMax 350 and Vasco Matrix 2 evaluated, showed RCF performance inferior or equivalent to that of AISI 9310 and AISI M-50. It was also found that the effects of vacuum melting processes, different tempering temperatures, freezing cycle during heat treating, shot peening, gold plating and chrome plating employed in the present investigation did not significantly affect RCF life.

  15. Common Cold

    MedlinePlus

    ... News & Events Volunteer NIAID > Health & Research Topics > Common Cold Skip Website Tools Website Tools Print this page ... Help people who are suffering from the common cold by volunteering for NIAID clinical studies on ClinicalTrials. ...

  16. Corrosion analysis of accumulative roll bonded aluminum 6016

    NASA Astrophysics Data System (ADS)

    Searcy, Jacquelyn Alisha

    Accumulative Roll Bonding is a Severe Plastic Deformation Process that is used to strengthen a material and promote grain refinement. Accumulative Roll Bonded Aluminum 6016 samples were investigated to determine their corrosion properties. The tests performed consisted of standard techniques including Cyclic Polarization Potentials, Exfoliation Corrosion (EXCO), Electrochemical Impedance Spectroscopy (EIS), Light Microscopy, and Electron Microprobe Analysis. From these tests, it was determined that for Al 6016, the Ultra Fine Grained samples obtained by Accumulative Roll Bonding are in general more susceptible to corrosion than the coarse grained sample. The higher corrosion rate was caused by the additional cold work, which increased the number of grain boundaries and rolled-in debris. The advantage however was that the corrosion was parallel to the surface and rather than deep into the sample as with the as-received 6016.

  17. Spray Rolling Aluminum Strip

    SciTech Connect

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  18. Coiling Temperature Control in Hot Strip Mill

    NASA Astrophysics Data System (ADS)

    Imanari, Hiroyuki; Fujiyama, Hiroaki

    Coiling temperature is one of the most significant factors in products of hot strip mill to determine material properties such as strength, toughness of steel, so it is very important to achieve accurate coiling temperature control (CTC). Usually there are a few pyrometers on the run out table in hot strip mill, therefore temperature model and its adapting system have large influences on the accuracy of CTC. Also unscheduled change of rolling speed has a bad effect to keep coiling temperature as its target. Newly developed CTC system is able to get very accurate coiling temperature against uncertain factors and disturbances by adopting easily identified temperature model, learning method and dynamic set up function. The features of the CTC system are discussed with actual data, and the effectiveness of the system is shown by actual control results.

  19. Flow Stress Evaluation in Hot Rolling of Steel

    NASA Astrophysics Data System (ADS)

    Aghasafari, P.; Salimi, M.; Daraei, A.

    2014-08-01

    In this paper, an inverse analysis technique is used to obtain the flow curve of materials in a hot rolling finishing mill. This technique is based on minimization of the differences between the experimental and computed values. The flow curves and the friction coefficients at roll/work-piece interface are derived from two different models. Model I is based on simple slab method of analysis. Model II is based on a modified slab method in which the effect of shear stress in calculating the rolling force and torque is taken into account. It is shown that the developed inverse analysis technique is reliable and can simultaneously determine a more accurate flow stress for the material as well as a better estimation for the interface friction factors.

  20. Rolling-element fatigue life of AMS 5900 balls

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1983-01-01

    The rolling-element fatigue life of AMS 5900 12.7-mm (1/2-in.) dia was determined in five-ball fatigue testers. The 10% life with the warm headed AMS 5900 balls was equivalent to that of AMS 5749 and over eight times that of AISI M-50. The AMS balls fabricated by cold heading had small surface cracks which initiated fatigue spalls where these cracks were crossed by running tracks. The cold-headed AMS 5900 balls had a 10% fatigue life an order of magnitude less than that of the warm headed balls even when failures on the cold headed balls at visible surface cracks were omitted.

  1. Possible observation of horizontal roll vortices over the Adriatic Sea during bora

    NASA Astrophysics Data System (ADS)

    Belusic, Danijel; Vecenaj, Zeljko; LeMone, Margaret

    2015-05-01

    We report a possible occurrence of horizontal roll vortices over the Adriatic Sea during the bora wind. The National Center for Atmospheric Research Electra aircraft measured the turbulence structure above the Adriatic on 07 November 1999 during the Mesoscale Alpine Program. The data indicate that horizontal roll vortices are generated by the strong cold-air outbreak associated with bora. The rolls have a horizontal wavelength of about 1 km and an aspect ratio of approximately 1.5. There is no indication of the presence of cloud streets typically associated with the rolls, which is a consequence of the dry air advection in the lower troposphere resulting from the downslope flow.

  2. Reduced losses in rolled Fe73.5Si15.5Nb3B7Cu1 nanocrystalline ribbon

    NASA Astrophysics Data System (ADS)

    Kernion, S. J.; Lucas, M. S.; Horwath, J.; Turgut, Z.; Michel, E.; Keylin, V.; Huth, J. F.; Leary, A. M.; Shen, S.; McHenry, M. E.

    2013-05-01

    Eddy currents in magnetic components undergoing high frequency switching can be mitigated by reducing the thickness of the component. Planar flow cast Fe73.5Si15.5Nb3B7Cu1 ribbon was plastically deformed by cold rolling, resulting in a thickness reduction of 38%. Shear band formation was seen and the coercivity was dramatically higher in the rolled ribbon. After crystallization, the hysteresis loop of the rolled ribbon was nearly identical to a non-rolled ribbon and losses were lower in the rolled ribbon above 25 kHz. Reductions in thickness by this method can lead to increases in operating frequency for power conversion applications.

  3. Sliding and Rolling: The Physics of a Rolling Ball.

    ERIC Educational Resources Information Center

    Hierrezuelo, J.; Carnero, C.

    1995-01-01

    Presents an approach that provides a simple and adequate procedure for introducing the concept of rolling friction. Discusses some aspects related to rolling motion that are the source of students' misconceptions. Presents several didactic suggestions. (JRH)

  4. 70. PRIMARY MILL AND CLASSIFIER No. 2 FROM NORTHWEST. MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    70. PRIMARY MILL AND CLASSIFIER No. 2 FROM NORTHWEST. MILL DISCHARGED INTO LAUNDER WHICH PIERCED THE SIDE OF THE CLASSIFIER PAN. WOOD LAUNDER WITHIN CLASSIFIER VISIBLE (FILLED WITH DEBRIS). HORIZONTAL WOOD PLANKING BEHIND MILL IS FEED BOX. MILL SOLUTION PIPING RUNS ALONG BASE OF WEST SIDE OF CLASSIFIER. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  5. METHOD OF ROLLING URANIUM

    DOEpatents

    Smith, C.S.

    1959-08-01

    A method is described for rolling uranium metal at relatively low temperatures and under non-oxidizing conditions. The method involves the steps of heating the uranium to 200 deg C in an oil bath, withdrawing the uranium and permitting the oil to drain so that only a thin protective coating remains and rolling the oil coated uranium at a temperature of 200 deg C to give about a 15% reduction in thickness at each pass. The operation may be repeated to accomplish about a 90% reduction without edge cracking, checking or any appreciable increase in brittleness.

  6. Advanced Modeling and Materials in Kraft Pulp Mills

    SciTech Connect

    Keiser, J.R.; Gorog, J.P.

    2002-05-15

    This CRADA provided technical support to the Weyerhaeuser Company on a number of issues related to the performance and/or selection of materials at a number of locations in a pulp and paper mill. The studies related primarily to components for black liquor recovery boilers, but some effort was directed toward black liquor gasifiers and rolls for paper machines. The purpose of this CRADA was to assist Weyerhaeuser in the evaluation of materials exposed in various paper mill environments and to provide direction in the selection of alternate materials, when appropriate.

  7. The effect of the cube texture component on the earing behavior of rolled f. c. c. metals

    SciTech Connect

    Rollett, A.D.; Canova, G.R.; Kocks, U.F.

    1986-01-01

    An application of texture simulation to the formability of rolled f.c.c. sheet is described. Control of the earing behavior of such sheet is crucial to the efficient utilization of material. Cold-rolled f.c.c. metals characteristically give ears at 45/sup 0/ to the rolling direction but it is known that if a large cube component is present before the material is rolled, the severity of the earing is reduced. The cube component, (010)(001), by itself is known to give ears at 90/sup 0/ to the rolling direction and could thus balance a 45/sup 0/ earing tendency. The cube component is unstable to rolling deformation, however, and is generally not observed in heavily cold-rolled f.c.c. metals. Therefore, the challenge is to explain how a large cube component, present prior to rolling, can affect the earing behavior at large rolling reductions. Texture simulation shows that orientations near cube tend to rotate primarily about the rolling direction towards the Goss orientation, (110)(001). It has been established both experimentally and theoretically that all orientations between the cube and the Goss positions give 90/sup 0/ ears. Therefore, the effect of a prior cube component is due to the special behavior of orientations near cube under rolling deformation.

  8. Microstructure Evolution During Spray Rolling and Heat Treatment of 2124 Al

    SciTech Connect

    K.M. McHugh; Y. Lin; Y. Zhou; S.B. Johnson; J.P. Delplanque; E.J. Lavernia

    2006-09-01

    Spray rolling is a strip casting technology that combines elements of spray forming and twin-roll casting. It consists of atomizing molten metal with a high velocity inert gas, quenching the resultant droplets in flight, and directing the spray between mill rolls. In-flight convection heat transfer from atomized droplets and conduction heat transfer at the rolls rapidly move an alloy’s latent heat. Hot deformation of the semi-solid material in the rolls results in fully consolidated, rapidly-solidified product. While similar in many ways to twin-roll casting, spray rolling is able to process a broader range of alloys and operates at a higher production rate. A laboratory-scale strip caster has been constructed at INL and used to evaluate the interplay of processing parameters and strip quality while producing strips up to 200 mm wide and 1.6 – 6.4 mm thick. Plans are underway to scale to 600 mm width and demonstrate steady-state operation. As-spray-rolled strip is characterized by a flat, uniformly thick profile with minimal porosity or segregation. This paper examines how processing parameters influence the microstructure transformations that take place during spray rolling and post-deposition heat treatment of 2124 Al.

  9. A novel use of friability testing for characterising ribbon milling behaviour.

    PubMed

    Schiano, Serena; Wu, Chuan-Yu; Mirtic, Andreja; Reynolds, Gavin

    2016-07-01

    Dry granulation using roll compaction (DGRC) has been increasingly adopted in the pharmaceutical industry due to its unique advantage of not requiring liquid binder and a subsequent drying process. However the DGRC process presents also some challenges, in particular, a high fine fraction generated during the milling stage significantly limits its application. Although the fines produced can be recycled in practice, it may lead to poor content uniformity of the final product. At present there is a lack of mechanistic understanding of milling of roll compacted ribbons. For instance, it is not clear how fines are generated, what are the dominant mechanisms and controlling attributes and whether any measurement technique can be used to characterise ribbon milling behaviour. Therefore, the aim of this paper was to assess whether ribbon milling behaviour can be assessed using some characterisation methods. For this purpose, friability was evaluated for ribbons made of microcrystalline cellulose (MCC) powders using a friability tester that was originally developed for characterising the tendency of pharmaceutical tablets to generate small pieces while being abraded. Granules were also produced by milling of the ribbons and their size distributions were measured. The correlation between the fine fraction of the granules with ribbon friability was then explored. It was found that there was a strong correlation between ribbon friability and the fine fraction of granules generated during milling. This implies that friability tests can be performed to characterise ribbon milling behaviour, and ribbon friability provides a good indication of the fraction of fines generated during ribbon milling. PMID:27045469

  10. STANDBY TOP AND BOTTOM ROTARY MILLING CUTTERS FOR TORIN LINE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    STANDBY TOP AND BOTTOM ROTARY MILLING CUTTERS FOR TORIN LINE. SOME PRODUCT FROM THE #43 HOT ROLL IS PROCESSED ON THE TORIN LINE TO REMOVE OXIDIZED SURFACE MATERIAL. IN PRACTICE 15-20/1000 IS CUT FROM THE UPPER AND LOWER SURFACES OF THE STRIP AND RECYCLED TO THE CASTING SHOP. TORIN LINE ADDED AS PART OF 1981 EXPANSION PROGRAM. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  11. Compound taper milling machine

    NASA Technical Reports Server (NTRS)

    Campbell, N. R.

    1969-01-01

    Simple, inexpensive milling machine tapers panels from a common apex to a uniform height at panel edge regardless of the panel perimeter configuration. The machine consists of an adjustable angled beam upon which the milling tool moves back and forth above a rotatable table upon which the workpiece is held.

  12. Bay Mills' Bold Approach

    ERIC Educational Resources Information Center

    Freedman, Eric

    2011-01-01

    It's a long, long way from Bay Mills Community College, near the shores of frigid Lake Superior, to Detroit. But distance, time and demographics aside, the school and the city are united by Bay Mills' status as the nation's only tribally controlled college that authorizes quasi-public schools, known officially as public school academies. And it's…

  13. GRCop-84 Rolling Parameter Study

    NASA Technical Reports Server (NTRS)

    Loewenthal, William S.; Ellis, David L.

    2008-01-01

    This report is a section of the final report on the GRCop-84 task of the Constellation Program and incorporates the results obtained between October 2000 and September 2005, when the program ended. NASA Glenn Research Center (GRC) has developed a new copper alloy, GRCop-84 (Cu-8 at.% Cr-4 at.% Nb), for rocket engine main combustion chamber components that will improve rocket engine life and performance. This work examines the sensitivity of GRCop-84 mechanical properties to rolling parameters as a means to better define rolling parameters for commercial warm rolling. Experiment variables studied were total reduction, rolling temperature, rolling speed, and post rolling annealing heat treatment. The responses were tensile properties measured at 23 and 500 C, hardness, and creep at three stress-temperature combinations. Understanding these relationships will better define boundaries for a robust commercial warm rolling process. The four processing parameters were varied within limits consistent with typical commercial production processes. Testing revealed that the rolling-related variables selected have a minimal influence on tensile, hardness, and creep properties over the range of values tested. Annealing had the expected result of lowering room temperature hardness and strength while increasing room temperature elongations with 600 C (1112 F) having the most effect. These results indicate that the process conditions to warm roll plate and sheet for these variables can range over wide levels without negatively impacting mechanical properties. Incorporating broader process ranges in future rolling campaigns should lower commercial rolling costs through increased productivity.

  14. Study on the cold working process for FM steel cladding tubes

    NASA Astrophysics Data System (ADS)

    Kim, Tae Kyu; Kim, Sung Ho

    2011-04-01

    A cold working process for FM steel cladding tubes of the sodium-cooled fast reactor was studied. Hot-rolled 9Cr-2W steel plates were heat-treated to dissolve the M 23C 6 and V-rich MX precipitates into the matrix, followed by several cold rollings and intermediate/final heat treatments with the purpose of nucleating the dissolved precipitates on the dislocations formed through the cold rolling. As a result, it was possible to obtain the FM steels with very fine and uniform precipitates which were more promising for superior tensile properties.

  15. Walk and roll robot

    NASA Technical Reports Server (NTRS)

    Wilson, Andrew (Inventor); Punnoose, Andrew (Inventor); Strausser, Katherine (Inventor); Parikh, Neil (Inventor)

    2011-01-01

    A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

  16. 102. VIEW OF PILOT MILL INTERIOR, MILLING LEVEL FROM WEST. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    102. VIEW OF PILOT MILL INTERIOR, MILLING LEVEL FROM WEST. BALL MILL FOUNDATION IN FOREGROUND, SLOPED CLASSIFIER BED AND CALCINE BIN ADJACENT, WITH CRUSHER IN BACKGROUND. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  17. 9. Monadnock Mills complex from the south. Mill No. 1 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. Monadnock Mills complex from the south. Mill No. 1 is in the center, with the Wheel and Pump House and Mill No. 2 to the left, and the Clothroom Building/Bleach House to the right. - Monadnock Mills, 15 Water Street, Claremont, Sullivan County, NH

  18. 13. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (ALLIS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (ALLIS CHALMERS BALL MILL) FROM EAST, c. 1919. ELECTRIC MOTOR AND DRIVE SHAFT CLEARLY VISIBLE. CREDIT WR. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  19. Common cold

    MedlinePlus

    ... often causes a runny nose, nasal congestion, and sneezing. You may also have a sore throat, cough, ... symptoms are: Nasal congestion Runny nose Scratchy throat Sneezing Adults and older children with colds generally have ...

  20. Cold Intolerance

    MedlinePlus

    ... from the Handbook on the Late Effects of Poliomyelitis for Physicians and Survivors © Cold Intolerance Many polio ... index of Handbook on the Late Effects of Poliomyelitis for Physicians and Survivors © Back to top Contact ...

  1. The rolling texture of 18% Ni-350 maraging steel

    SciTech Connect

    Haq, A. ul; Khan, A.Q. )

    1993-02-01

    Texture development in hot rolled sheet and hot forged tube of 18% Ni-350 maraging steel has been studied after various degrees of cold deformation and flow turning, respectively. Hot rolled sheet exhibited considerable mechanical anisotropy. Weak texture development was observed following flow turning compared to cold deformation. Above 80% deformation, an increase in work hardening was accompanied by an increase in the orientation density of the texture component (001)[110]. Deformation of 97% leads to the development of the texture component (111)[110], with the highest orientation density 10.3 times random and a constant orientation density of 9 times random along [var phi][sub 1] at [phi] = 55[degree] and [var phi][sub 2] = 45[degree]. This texture was correlated with the appearance of shear bands in the microstructure.

  2. 13. VIEW OF THE MILL LOOKING SOUTHWEST SHOWING THE MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW OF THE MILL LOOKING SOUTHWEST SHOWING THE MILL, TRESTLES, A WAREHOUSE AT THE RIGHT SIDE TO THE PHOTOGRAPH. NOTE THE PIPE IN THE LOWER CENTER FOREGROUND. THIS IS A RUIN OF THE TAILING LINE THAT RAN FROM THE MILL TO THE CYANIDE PLANT ABOUT 1800 FEET NORTH OF THE MILL. DETERIORATED PIECES OF THE WOOD TRESTLE THAT CARRIED THE PIPE ARE SCATTERED AROUND THE PIPE. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  3. Genetic Evolutionary Approach for Cutting Forces Prediction in Hard Milling

    NASA Astrophysics Data System (ADS)

    Taylan, Fatih; Kayacan, Cengiz

    2011-11-01

    Hard milling is a very common used machining procedure in the last years. Therefore the prediction of cutting forces is important. The paper deals with this prediction using genetic evolutionary programming (GEP) approach to set mathematical expression for out cutting forces. In this study, face milling was performed using DIN1.2842 (90MnCrV8) cold work tool steel, with a hardness of 61 HRC. Experimental parameters were selected using stability measurements and simulations. In the hard milling experiments, cutting force data in a total of three axes were collected. Feed direction (Fx) and tangential direction (Fy) cutting forces generated using genetic evolutionary programming were modelled. Cutting speed and feed rate values were treated as inputs in the models, and average cutting force values as output. Mathematical expressions were created to predict average Fxand Fy forces that can be generated in hard material milling.

  4. Ion Milling of Sapphire

    NASA Technical Reports Server (NTRS)

    Gregory, Don A.; Herren, Kenneth A.

    2004-01-01

    The ion milling of sapphire is a complicated operation due to several characteristics of the material itself. It is a relatively hard transparent nonconductive crystalline material that does not transfer heat nearly as well as metals that have been successfully ion milled in the past. This investigation involved designing an experimental arrangement, using existing ion milling equipment, as the precursor to figuring the surface of sapphire and other insulating optical materials. The experimental arrangement employs a laser probe beam to constantly monitor the stresses being induced in the material, as it is being ion milled. The goal is to determine if the technique proposed would indeed indicate the stress being induced in the material so that these stresses can be managed to prevent failure of the optic.

  5. Pitt Mill Demonstration

    SciTech Connect

    Oder, R.R.; Borzone, L.A.

    1990-05-01

    Results of a technical and economic evaluation of application of the Pitt Mill to fine coal grinding are presented. The Pitt Mill is a vertically oriented, batch operated, intermediate energy density (0. 025 kW/lb media), stirred ball mill. The mill grinds coal from coarse sizes (typically 3/16 inch or 4 mesh topsize) to the 10 micron to 20 micron mean particle diameter size range in a single step using a shallow grinding bed containing inexpensive, readily available, course grinding media. Size reduction is efficient because of rapid product circulation through the grinding bed caused by action of a novel circulation screw mounted on the agitator shaft. When a dispersant is employed, the grinding can be carried out to 50% to 60% solids concentration. Use of coarse grinding media offers the possibility of enhanced mineral liberation because size reduction is achieved more by impact shattering than by attrition. The batch method offers the possibility of very close control over product particle size distribution without overproduction of fines. A two- phase program was carried out. In the first phase, Grinding Studies, tests were run to determine a suitable configuration of the Pitt Mill. Machine design parameters which were studied included screw configuration, media type, agitator RPM, time, media size, and slurry chamber aspect ratio. During the last part of this phase of the program, tests were carried out to compare the results of grinding Pocahontas seam, Pittsburgh {number sign}8, and East Kentucky Mingo County coals by the Pitt Mill and by a two-stage grinding process employing a Netzsch John mill to feed a high energy density (0.05 kW/Lb media) disc mill. 22 refs., 25 tabs.

  6. 16. 3RD FLOOR, J.M. LEHMANN CO. FIVEROLL TOILET SOAP MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. 3RD FLOOR, J.M. LEHMANN CO. FIVE-ROLL TOILET SOAP MILL INSTALLED 1950, TO WEST; BUCKET CONVEYOR AT RIGHT MOVED WASTE FROM 2ND FLOOR SOAP PRESSES TO 5TH FLOOR RE-MANUFACTURE - Colgate & Company Jersey City Plant, Building No. B-14, 54-58 Grand Street, Jersey City, Hudson County, NJ

  7. Rolling cuff flexible bellows

    DOEpatents

    Lambert, Donald R.

    1985-01-01

    A flexible connector apparatus used to join two stiff non-deformable members, such as piping. The apparatus is provided with one or more flexible sections or assemblies each utilizing a bellows of a rolling cuff type connected between two ridge members, with the bellows being supported by a back-up ring, such that only the curved end sections of the bellows are unsupported. Thus, the bellows can be considered as being of a tube-shaped configuration and thus have high pressure resistance. The components of the flexible apparatus are sealed or welded one to another such that it is fluid tight.

  8. Rolling cuff flexible bellows

    SciTech Connect

    Lambert, D. R.

    1985-09-10

    A flexible connector apparatus used to join two stiff non-deformable members, such as piping. The apparatus is provided with one or more flexible sections or assemblies each utilizing a bellows of a rolling cuff type connected between two ridge members, with the bellows being supported by a back-up ring, such that only the curved end sections of the bellows are unsupported. Thus, the bellows can be considered as being of a tube-shaped configuration and thus have high pressure resistance. The components of the flexible apparatus are sealed or welded one to another such that it is fluid tight.

  9. Cold injuries.

    PubMed

    Long, William B; Edlich, Richard F; Winters, Kathryne L; Britt, L D

    2005-01-01

    Exposure to cold can produce a variety of injuries that occur as a result of man's inability to adapt to cold. These injuries can be divided into localized injury to a body part, systemic hypothermia, or a combination of both. Body temperature may fall as a result of heat loss by radiation, evaporation, conduction, and convection. Hypothermia or systemic cold injury occurs when the core body temperature has decreased to 35 degrees C (95 degrees F) or less. The causes of hypothermia are either primary or secondary. Primary, or accidental, hypothermia occurs in healthy individuals inadequately clothed and exposed to severe cooling. In secondary hypothermia, another illness predisposes the individual to accidental hypothermia. Hypothermia affects multiple organs with symptoms of hypothermia that vary according to the severity of cold injury. The diagnosis of hypothermia is easy if the patient is a mountaineer who is stranded in cold weather. However, it may be more difficult in an elderly patient who has been exposed to a cold environment. In either case, the rectal temperature should be checked with a low-reading thermometer. The general principals of prehospital management are to (1) prevent further heat loss, (2) rewarm the body core temperature in advance of the shell, and (3) avoid precipitating ventricular fibrillation. There are two general techniques of rewarming--passive and active. The mechanisms of peripheral cold injury can be divided into phenomena that affect cells and extracellular fluids (direct effects) and those that disrupt the function of the organized tissue and the integrity of the circulation (indirect effects). Generally, no serious damage is seen until tissue freezing occurs. The mildest form of peripheral cold injury is frostnip. Chilblains represent a more severe form of cold injury than frostnip and occur after exposure to nonfreezing temperatures and damp conditions. Immersion (trench) foot, a disease of the sympathetic nerves and blood

  10. Rotordynamic Influence on Rolling ELement Bearing Selection and Operation

    NASA Technical Reports Server (NTRS)

    Queitzsch, Gilbert K., Jr.; Fleming, David P.

    2001-01-01

    Three case studies are presented that illustrate the importance of dynamic considerations in the design of machinery supported by rolling element bearings. The first case concerns a milling spindle that experienced internal rubs and high bearing loads, and required retrofit of an additional . damped bearing. The second case deals with a small high-speed generator that suffered high vibration due to flexible mounting. The third case is a propulsion fan simulator rig whose bearings failed catastrophically due to improper bearing installation (which resulted in inadequate dynamic bearing stiffness) and lack of health monitoring instrumentation.

  11. Phase evolution in carbide dispersion strengthened nanostructured copper composite by high energy ball milling

    SciTech Connect

    Hussain, Zuhailawati; Nur Hawadah, M. S.

    2012-09-06

    In this study, high-energy ball milling was applied to synthesis in situ nanostructured copper based composite reinforced with metal carbides. Cu, M (M=W or Ti) and graphite powder mixture were mechanically alloyed for various milling time in a planetary ball mill with composition of Cu-20vol%WC and Cu-20vol%TiC. Then the as-milled powder were compacted at 200 to 400 MPa and sintered in a vacuum furnace at 900 Degree-Sign C. The results of X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy analysis showed that formation of tungsten carbides (W{sub 2}C and WC phases) was observed after sintering of Cu-W-C mixture while TiC precipitated in as-milled powder of Cu-Ti-C composite after 5 h and become amorphous with longer milling. Mechanism of MA explained the cold welding and fracturing event during milling. Cu-W-C system shows fracturing event is more dominant at early stage of milling and W particle still existed after milling up to 60 h. While in Cu-Ti-C system, cold welding is more dominant and all Ti particles dissolved into Cu matrix.

  12. Phase evolution in carbide dispersion strengthened nanostructured copper composite by high energy ball milling

    NASA Astrophysics Data System (ADS)

    Hussain, Zuhailawati; Nur Hawadah, M. S.

    2012-09-01

    In this study, high-energy ball milling was applied to synthesis in situ nanostructured copper based composite reinforced with metal carbides. Cu, M (M=W or Ti) and graphite powder mixture were mechanically alloyed for various milling time in a planetary ball mill with composition of Cu-20vol%WC and Cu-20vol%TiC. Then the as-milled powder were compacted at 200 to 400 MPa and sintered in a vacuum furnace at 900°C. The results of X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy analysis showed that formation of tungsten carbides (W2C and WC phases) was observed after sintering of Cu-W-C mixture while TiC precipitated in as-milled powder of Cu-Ti-C composite after 5 h and become amorphous with longer milling. Mechanism of MA explained the cold welding and fracturing event during milling. Cu-W-C system shows fracturing event is more dominant at early stage of milling and W particle still existed after milling up to 60 h. While in Cu-Ti-C system, cold welding is more dominant and all Ti particles dissolved into Cu matrix.

  13. Roll back malaria update.

    PubMed

    1999-10-01

    This article presents the activities under WHO's Roll Back Malaria (RBM) program in Asia, particularly in Nepal, Indonesia, India, Bangladesh, Sri Lanka and the Philippines. In India, the RBM program will start in 5 districts with a major malaria problem. A national committee has been formed by researchers, which will be able to provide operational and strategic support and research expertise in relation to malaria. In Bangladesh, the RBM program was initiated in the sparsely populated hill tract areas of Banderban and Chittagong where access to health care is very poor. At the district level, effective partnerships with private practitioners, politicians, community leaders, school teachers, the press and district Ministry of Health officials are operating to plan for rolling back malaria. In Myanmar, Cambodia, Lao People's Democratic Republic, Yunnan province of China, Vietnam, and Thailand, the focus of the RBM program was to move health care closer to the malaria-infected communities. WHO¿s Global Health Leadership Fellowship Programme, supported by the UN Foundation and Rockefeller Foundation, enables potential leaders to experience the work of UN agencies and contribute to the work of the organization for 2 years. Three out of four persons appointed to the RBM program received prestigious awards: Dr. Paola Marchesini of Brazil; Dr. Tieman Diarra of Mali; and Dr. Bob Taylor of the UK. PMID:12295474

  14. Roll waves in mud

    NASA Astrophysics Data System (ADS)

    Balmforth, N. J.; Liu, J. J.

    2004-11-01

    The stability of a viscoplastic fluid film falling down an inclined plane is explored, with the aim of determining the critical Reynolds number for the onset of roll waves. The Herschel Bulkley constitutive law is adopted and the fluid is assumed two-dimensional and incompressible. The linear stability problem is described for an equilibrium in the form of a uniform sheet flow, when perturbed by introducing an infinitesimal stress perturbation. This flow is stable for very high Reynolds numbers because the rigid plug riding atop the fluid layer cannot be deformed and the free surface remains flat. If the flow is perturbed by allowing arbitrarily small strain rates, on the other hand, the plug is immediately replaced by a weakly yielded ‘pseudo-plug’ that can deform and reshape the free surface. This situation is modelled by lubrication theory at zero Reynolds number, and it is shown how the fluid exhibits free-surface instabilities at order-one Reynolds numbers. Simpler models based on vertical averages of the fluid equations are evaluated, and one particular model is identified that correctly predicts the onset of instability. That model is used to describe nonlinear roll waves.

  15. Rolling Beam Umbilical System

    NASA Technical Reports Server (NTRS)

    Tatem, B. C., Jr.

    1983-01-01

    The decision to make the Centaur Vehicle a Space Transportation System (STS) payload meant that new ground support equipment provisions at Launch Pads Pads 39A and 39B were required. These new equipment provisions were needed to service the Centaur vehicle while it was installed in the Orbiter's payload bay prior to launch. This paper describes the design of a new rolling beam umbilical syste (RBUS) being added to the pad fixed service structure (FSS) in order to provide the primary functions of liquid hydrogen (LH2) fill, drain, and vent. The carrier plate itself is a Government-furnished equipment item and of necessity became a T-O disconnect. This permits quick offloading in the event of an abort prior to lift-off. In addition to the rolling beam structure, mechanisms, and fluid lines, it was necessary to design and build a carrier plate simulator to support early development testing of the mast at the Launch Equipment Test Facility at Kennedy Space Center. The RBUS is designed to be compatible with the rotating service structure (RSS) to the extent that the umbilical may be deployed with the RSS mated with the vehicle. It is also designed to clear the RSS as the RSS rotates back out of the way. Accessibility to the Orbiter aft compartment via the 50-1 door had to be maintained.

  16. Roll Back Malaria.

    PubMed

    Nabarro, D

    1999-09-01

    Roll Back Malaria is an initiative intended to halve the suffering caused by this disease by 2010. The initiative is being developed as a social movement. Action is directed by national authorities backed by a global partnership which consists of development agencies, banks, private sector groups and researchers. The World Health Organization, the World Bank, UNICEF and UNDP founded the partnership in October 1998. The WHO has established a new Cabinet Project, and a WHO-wide strategy and workplan, to support the partnership. High quality, practical, consistent and relevant technical advice is made available through networks of experts based in research, academic, and disease control institutions, particularly those in endemic countries. The initiative also supports research and development of new products and tools to control malaria. Implementation of Roll Back Malaria began with a series of in-country consultations in 1998, followed by sub-regional consensus building and inception meetings. The current period is one of momentum building at country level during which national authorities are developing their own strategies with the global partners. It is anticipated that, during the year 2000, RBM movements will become active in at least 30 countries. PMID:10697910

  17. Method of manufacturing metallic products such as sheet by cold working and flash annealing

    DOEpatents

    Hajaligol, Mohammad R.; Sikka, Vinod K.

    2000-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  18. Method of manufacturing metallic products such as sheet by cold working and flash anealing

    DOEpatents

    Hajaligol, Mohammad R.; Sikka, Vinod K.

    2001-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  19. COLD TRAP

    DOEpatents

    Milleron, N.

    1963-03-12

    An improved linear-flow cold trap is designed for highvacuum applications such as mitigating back migration of diffusion pump oil moiecules. A central pot of liquid nitrogen is nested within and supported by a surrounding, vertical, helical coil of metai sheet, all enveloped by a larger, upright, cylindrical, vacuum vessel. The vertical interstices between successive turns of the coil afford lineal, axial, high-vacuum passages between open mouths at top and bottom of said vessel, while the coil, being cold by virtue of thermal contact of its innermost turn with the nitrogen pot, affords expansive proximate condensation surfaces. (AEC)

  20. Improving the quality of rolled pipe steel products by minimizing the bending of the ends of plates

    NASA Astrophysics Data System (ADS)

    Salganik, V. M.; Chikishev, D. N.; Denisov, S. V.; Stekanov, P. A.; Shmakov, A. V.; Fomichev, A. V.

    2013-11-01

    The causes of the vertical bending of the front ends of plates during hot rolling are revealed. A finite-element mathematical model is developed to describe the state of stress of the metal in an asymmetric deformation zone with allowance for solving a temperature problem, and the model is adapted to the conditions of the 5000 rolling mill in OAO MMK. It is found that, in rolling with mismatched work roll speeds, the direction of bending of the front strip end is determined by the strip thickness and the deformation zone shape. The main cause of the bending of the front plate end at the stage of finishing stage of rolling is shown to be the difference between the roller bed level and the rolling line. New asymmetric deformation regimes are developed with allowance for the effect of the deformation zone shape on the direction of bending of the front strip end. The developed technological regimes of asymmetric rolling make it possible to decrease the mill downtime because of the bending of the breakdown bar ends and to reduce the metal volume rejected because of violated temperature regimes of the thermomechanical treatment of plates.

  1. Lubrication of rolling element bearings

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1980-01-01

    This paper is a broad survey of the lubrication of rolling-element bearings. Emphasis is on the critical design aspects related to speed, temperature, and ambient pressure environment. Types of lubrication including grease, jets, mist, wick, and through-the-race are discussed. The paper covers the historical development, present state of technology, and the future problems of rolling-element bearing lubrication.

  2. Video Analysis of Rolling Cylinders

    ERIC Educational Resources Information Center

    Phommarach, S.; Wattanakasiwich, P.; Johnston, I.

    2012-01-01

    In this work, we studied the rolling motion of solid and hollow cylinders down an inclined plane at different angles. The motions were captured on video at 300 frames s[superscript -1], and the videos were analyzed frame by frame using video analysis software. Data from the real motion were compared with the theory of rolling down an inclined…

  3. Critical rolling angle of microparticles

    NASA Astrophysics Data System (ADS)

    Farzi, Bahman; Vallabh, Chaitanya K. P.; Stephens, James D.; Cetinkaya, Cetin

    2016-03-01

    At the micrometer-scale and below, particle adhesion becomes particularly relevant as van der Waals force often dominates volume and surface proportional forces. The rolling resistance of microparticles and their critical rolling angles prior to the initiation of free-rolling and/or complete detachment are critical in numerous industrial processes and natural phenomenon involving particle adhesion and granular dynamics. The current work describes a non-contact measurement approach for determining the critical rolling angle of a single microparticle under the influence of a contact-point base-excitation generated by a transient displacement field of a prescribed surface acoustic wave pulse and reports the critical rolling angle data for a set of polystyrene latex microparticles.

  4. Project COLD.

    ERIC Educational Resources Information Center

    Kazanjian, Wendy C.

    1982-01-01

    Describes Project COLD (Climate, Ocean, Land, Discovery) a scientific study of the Polar Regions, a collection of 35 modules used within the framework of existing subjects: oceanography, biology, geology, meterology, geography, social science. Includes a partial list of topics and one activity (geodesic dome) from a module. (Author/SK)

  5. Cold Sores

    MedlinePlus

    ... causes oral herpes, or cold sores. Type 1 herpes virus infects more than half of the U.S. population by the time they reach their 20s. Type 2 usually affects the genital area Some people have no symptoms from the ...

  6. 77 FR 53886 - February 2011 Southwest Cold Weather Event Follow-up Technical Conference; Notice of Technical...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-04

    ... Energy Regulatory Commission February 2011 Southwest Cold Weather Event Follow-up Technical Conference... During the Southwest Cold Weather Event of February 1-5, 2011 that was prepared by the staffs of the... repeat of the loss of generation due to severe cold weather issues that led to rolling...

  7. Pulp and paper mills

    SciTech Connect

    Not Available

    1980-10-14

    The various hazards present in the many steps used in the production of products from pulp and paper mills were reviewed and discussed. The biological effects of 43 chemical, physical and dust hazards were detailed in the report. Dust hazards included exposures to wood dust, mold and bagasse dusts and fibrogenic dusts. Physical hazards included high heat and humidity, and noise. Raw materials and chemical intermediates discussed included calcium-oxide (1305788), magnesium-oxide (1309484), pulping liquors, sodium-hydroxide (1310732), sulfate, sulfites, sulfides, sulfur (7704349) and sulfuric-acid (7664939). Pulp bleaching agents were discussed along with papermaking additives, contaminants and/or byproducts, and pulping or combustion effluents. Sampling and analytical techniques for physical and chemical hazards were discussed. Engineering controls for hazards in pulp and paper mills were reviewed. OSHA regulations governing pulp and paper mills were evaluated.

  8. 68. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    68. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND CLASSIFIER AT MIDDLE LEFT. PRIMARY MILL SURGE TANK AND LAUNDERS AT MIDDLE BOTTOM. STAIR TO TROJAN CLASSIFIER LEVEL BEHIND CRANE BENT, UPPER RIGHT. PAIRED PIPES FROM PRIMARY PULP PUMPS TO PRIMARY THICKENERS RISE VERTICALLY AT MIDDLE RIGHT AND RUN HORIZONTALLY ACROSS TOP OF VIEW. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  9. 168. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    168. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND CLASSIFIER AT MIDDLE LEFT. PRIMARY MILL SURGE TANK AND LAUNDERS AT MIDDLE BOTTOM. STAIR TO TROJAN CLASSIFIER LEVEL BEHIND CRANE BENT, UPPER RIGHT. PAIRED PIPES FROM PRIMARY PULP PUMPS TO PRIMARY THICKENERS RISE VERTICALLY AT MIDDLE RIGHT AND RUN HORIZONTALLY ACROSS TOP OF VIEW - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  10. 71. VIEW OF MILL FLOOR FROM WEST. SECONDARY MILL IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    71. VIEW OF MILL FLOOR FROM WEST. SECONDARY MILL IN LOWER CENTER; BARREN SOLUTION TANK AT MIDDLE RIGHT. PAIRED PIPES AT TOP OF VIEW RUN FROM PRIMARY PULP PUMPS ON LEFT TO PRIMARY THICKENERS ON RIGHT. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  11. 2. NORTH AND EAST ELEVATIONS, ALEXANDER'S MILL (WILSON'S MILL). THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. NORTH AND EAST ELEVATIONS, ALEXANDER'S MILL (WILSON'S MILL). THE 2-1/1-STORY MAIN BLOCK, ERECTED IN 1855, HAS OVERTONES OF THE GREEK REVIVAL STYLE. Photographer: louise Taft Cawood, July 1986 - Alexander's Grist Mill, Lock 37 on Ohio & Erie Canal, South of Cleveland, Valley View, Cuyahoga County, OH

  12. 2. AERIAL VIEW SHOWING WASTE WEIR AT MILL RIVER. MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. AERIAL VIEW SHOWING WASTE WEIR AT MILL RIVER. MILL RIVER CULVERT (HAER NY-112) IS VISIBLE IN UPPER RIGHT HAND CORNER. - Old Croton Aqueduct, Mill River Waste Weir, U.S. Route 9 at Sleepy Hollow Cemetery, Tarrytown, Westchester County, NY

  13. The Effect Of Roll-tensioning On Bandsaw Plate Vibration And Stability

    NASA Astrophysics Data System (ADS)

    Wang, J.; Mote, C. D.

    1994-08-01

    Residual membrane stresses are purposely induced in wide bandsaw plates through a localized cold rolling procedure, known as roll-tensioning, to improve the cutting performance of the blade. Despite the critical importance of this practice to efficient cutting operation with a bandsaw, quantitative understanding of roll-tensioning on bandsaw cutting performance remains unresolved. In this paper, the effect of roll-tensioning on bandsaw plate free vibration and plate stability are discussed. The residual stresses induced by roll-tensioning can substantially increase or decrease the transverse and torsional natural frequencies (or stiffnesses) of the bandsaw plate depending on the locations of the rolling tracks, the roller load and the number of rolling repetitions on each track. With roll-tensioning that results in a substantial increase of torsional natural frequencies (or stiffnesses) and moderate decrease of transverse natural frequencies (or stiffnesses), the bandsaw plate can resist a larger normal edge (cutting) force prior to buckling. Improper tensioning that decreases substantially the transverse natural frequencies, or both the transverse and torsional natural frequencies, can reduce the normal edge force at buckling.

  14. Research Concerning The Mechanical And Structural Properties Of Warm Rolled Construction Carbon Steels

    SciTech Connect

    Medrea, C.; Negrea, G.; Domsa, S.

    2007-04-07

    Construction carbon steels represent an important steel class due to the large quantity in which it is produced. Generally, these steels are delivered in as-rolled or normalized condition heaving a ferrite-pearlite microstructure. For a given chemical composition, the mechanical characteristics of this microstructure are largely influenced by the grain size. Rolling is the deformation process which is most widely used for grain size refinement. Situated in the intermediate temperature range, warm-rolling presents certain advantages as compared to classical hot- or cold-working processes.The paper presents a study on the microstructure and mechanical properties of Ck15 carbon steel samples warm-rolled. After deformation, the microstructure was investigated by light microscopy. Hardness measurements were made on the section parallel to the rolling direction. The mechanical properties of the steel after warm-rolling were assessed by tensile and impact tests. Additional information concerning the fracture behavior of warm-rolled samples was obtained by examining the fracture surface by scanning electron microscopy. The microstructure of the steel proved to have good mechanical properties. By considering the technologic and energy aspects, the paper shows that warm-rolling can lead to the improvement of mechanical properties of construction carbon steels.

  15. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  16. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  17. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  18. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  19. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  20. Hot, Cold, and Really Cold.

    ERIC Educational Resources Information Center

    Leyden, Michael

    1997-01-01

    Describes a physics experiment investigating temperature prediction and the relationship between the physical properties of heat units, melting, dissolving, states of matter, and energy loss. Details the experimental setup, which requires hot and cold water, a thermometer, and ice. Notes that the experiment employs a deliberate counter-intuitive…

  1. Effect of cold deformation on the recrystallization behavior of FePd alloy at the ordering temperature using electron backscatter diffraction

    SciTech Connect

    Lin, Hung-Pin; Chen, Yen-Chun; Chen, Delphic; Kuo, Jui-Chao

    2014-08-15

    In this study, the evolution of the recrystallization texture and microstructure was investigated after annealing of 50% and 90% cold-rolled FePd alloy at 530 °C. The FePd alloy was produced by vacuum arc melting in an atmosphere of 97% Ar and 3% H{sub 2}. The specimens were cold rolled to achieve 50% and 90% reduction in thickness. Electron backscatter diffraction measurements were performed on the rolling direction–normal direction section. With increased deformation from 50% to 90%, recrystallized texture transition occurs. For the 50% cold-rolled alloy, the preferred orientation is (0 1 0) [11 0 1], which is close to the cubic orientation after 400 h of annealing. For the 90% cold-rolled alloy, the orientation changes to (0 5 4) [22–4 5] after 16 h of annealing. - Highlights: • Texture and microstructure in cold-rolled FePd alloy was investigated during annealing using EBSD. • The recrystallized texture of 50% cold-rolled FePd is (0 1 0) [11 0 1] at 530 °C for 400 hours. • The recrystallized texture of 90% cold-rolled FePd is changed to (0 5 4) [22–4 5] at 530 °C after 16 hours.

  2. Some Experimental Results in the Rolling of Ni3Al Alloy

    NASA Technical Reports Server (NTRS)

    Shih, Hui-Ru; Sikka, Vinod K.

    1996-01-01

    This study examines several issues to understand the cold rollability of Ni3Al alloy. It finds that the cold rolling response of Ni3Al alloy (IC50) is very sensitive to the starting thickness. The segregation of elements is worse for the thicker casting as opposed to the thinner section. This is exemplified by the point that cast plus annealed pieces showed cracking at much larger reduction as opposed to the as-cast piece.

  3. Chilling Out with Colds

    MedlinePlus

    ... most common cold virus, but more than 200 viruses can cause colds. Because there are so many, ... to help you feel better. Take that, cold viruses! continue How Kids Catch Colds Mucus (say: MYOO- ...

  4. Coping with Cold Sores

    MedlinePlus

    ... Here's Help White House Lunch Recipes Coping With Cold Sores KidsHealth > For Kids > Coping With Cold Sores ... sore." What's that? Adam wondered. What Is a Cold Sore? Cold sores are small blisters that is ...

  5. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    SciTech Connect

    Datskos, Panos G; Joshi, Pooran C; List III, Frederick Alyious; Duty, Chad E; Armstrong, Beth L; Ivanov, Ilia N; Jacobs, Christopher B; Graham, David E; Moon, Ji Won

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  6. Indiana Corn Dry Mill

    SciTech Connect

    2006-09-01

    The goal of this project is to perform engineering, project design, and permitting for the creation and commercial demonstration of a corn dry mill biorefinery that will produce fuel-grade ethanol, distillers dry grain for animal feed, and carbon dioxide for industrial use.

  7. Rolling Process Modeling Report: Finite-Element Prediction of Roll Separating Force and Rolling Defects

    SciTech Connect

    Soulami, Ayoub; Lavender, Curt A.; Paxton, Dean M.; Burkes, Douglas

    2014-04-23

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate-type fuel for the U.S. high-performance research reactors. This work supports the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll separating forces and rolling defects. Simulations were performed using a finite-element model developed using the commercial code LS-Dyna. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel have been conducted following two different schedules. Model predictions of the roll-separation force and roll-pack thicknesses at different stages of the rolling process were compared with experimental measurements. This report discusses various attributes of the rolled coupons revealed by the model (e.g., dog-boning and thickness non-uniformity).

  8. Effect of milling temperature and post-milling cooling procedures on rice milling quality appraisals

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The objective of this research was to study the effects of different milling conditions and post-milling handling procedures on appraised milling quality of rough rice. Samples of medium grain rough rice (M202) with moisture content (MC) of 11.5±0.2% were used for this study. To create different mil...

  9. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, G.; Ahn, J.H.; Kim, N.J.

    1986-10-28

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar[sub 3] temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics. 3 figs.

  10. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, Gareth; Ahn, Jae-Hwan; Kim, Nack-Joon

    1986-01-01

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

  11. Evaluation of End Mill Coatings

    SciTech Connect

    L. J. Lazarus; R. L. Hester,

    2005-08-01

    Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.

  12. COLD TRAPS

    DOEpatents

    Thompson, W.I.

    1958-09-30

    A cold trap is presented for removing a condensable component from a gas mixture by cooling. It consists of a shell, the exterior surface of which is chilled by a refrigerant, and conductive fins welded inside the shell to condense the gas, and distribute the condensate evenly throughout the length of the trap, so that the trap may function until it becomes completely filled with the condensed solid. The contents may then be removed as either a gas or as a liquid by heating the trap. This device has particuinr use as a means for removing uranium hexafluoride from the gaseous diffusion separation process during equipment breakdown and repair periods.

  13. Influence of Rolling on the Thermal Diffusivity of Metal Alloys by Photothermal Infrared Radiometry

    NASA Astrophysics Data System (ADS)

    Delgadillo-Holtfort, I.; Chirtoc, M.; Gibkes, J.; Bein, B. K.; Pelzl, J.

    2014-12-01

    The thermal diffusivities of metallic foils subjected to cold-rolling processes have been studied by photothermal radiometry in a thermal transmission and reflection configuration. In this work, measurements were conducted on foils of Al, Cu, and stainless steel (V2A) that were subjected stepwise to cold-rolling process, reducing the sample of around 1 mm, as prepared, to approximately 0.1 mm. It was found that the effect of the cold-rolling is manifested as a relationship between the relative diffusivity and the relative thickness, both with respect to their corresponding initial values. This empirical relationship consists of a linear decrease of the relative diffusivity with the negative of the logarithm of the relative thickness of the sample. Within the approximation of small deformations, this behavior is consistent with linear diminishing of the thermal diffusivity with the degree of rolling. An influence of rolling on both the thermal diffusivity and effusivity was previously observed for a polycrystalline NiTi shape memory alloy with a nearly equi-atomic composition. Due to the thermal-diffusivity behavior of metal alloys due to rolling, a simple microscopic model is proposed to explain this influence upon the effective thermal parameters within the framework of a one-dimensional heat flow perpendicular to the foil surface. The model assumes the reduction of grain sizes and the consequent increase of grain interfaces during rolling as responsible for a larger effective thermal resistance. Numerical results are shown using the available polycrystalline NiTi for both the thermal-diffusivity and thermal-effusivity values.

  14. INTERIOR OF WESTERN SECTION, SHOWING WALL OF COLD STORAGE ROOM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR OF WESTERN SECTION, SHOWING WALL OF COLD STORAGE ROOM (IN BAYS 32 TO 34) AND ROLLING DOORS AT WEST END, VIEW FACING SOUTH-SOUTHWEST. - Naval Air Station Barbers Point, Aircraft Storehouse, Between Midway & Card Streets at Enterprise Avenue intersection, Ewa, Honolulu County, HI

  15. On the development of a model predicting the recrystallization texture of aluminum using the Taylor model for rolling textures and the coincidence lattice site theory

    NASA Astrophysics Data System (ADS)

    T, Morimoto; F, Yoshida; A, Yanagida; J, Yanagimoto

    2015-04-01

    First, hardening model in f.c.c. metals was formulated with collinear interactions slips, Hirth slips and Lomer-Cottrell slips. Using the Taylor and the Sachs rolling texture prediction model, the residual dislocation densities of cold-rolled commercial pure aluminum were estimated. Then, coincidence site lattice grains were investigated from observed cold rolling texture. Finally, on the basis of oriented nucleation theory and coincidence site lattice theory, the recrystallization texture of commercial pure aluminum after low-temperature annealing was predicted.

  16. The MillSOT-A Spiral Orbit Tribometer on a Milling Machine

    NASA Technical Reports Server (NTRS)

    Pepper, Stephen V.

    2014-01-01

    A spiral orbit tribometer (SOT) intended to characterize friction and wear phenomena has been constructed on a milling machine. The instrument, essentially a retainerless thrust bearing with one ball and flat races, is exceedingly simple and inexpensive to construct. The capabilities of the tribometer to measure both the coefficient of friction and contact electrical resistance are demonstrated with clean specimens as well as with well known lubricants such as molybdenum disulphide and Krytox oil. Operation in a purged environment of inert gas is also demonstrated. The results with these lubricants are quite close to what is obtained by other methods. Suggestions for extending the capabilities of the tribometer are given. This arrangement may find use in university mechanical engineering laboratories to introduce and study rolling contact motion as well as for research in contact mechanics and tribology.

  17. Mills, Bernard Yarnton (1920-)

    NASA Astrophysics Data System (ADS)

    Murdin, P.

    2000-11-01

    Australian engineer and astronomer, born near Sydney, and worked with the Australian CSIR Division of Radiophysics. He measured the position of Cygnus A and identified a faint nebulosity as its origin, confirmed by a more accurate position by F. G. Smith and 200 in photographs by W BAADE and R MINKOWSKI showing Cygnus A as a peculiar galaxy. Mills built a cross-type radio interferometer at the...

  18. Ion Milling of Sapphire

    NASA Technical Reports Server (NTRS)

    Gregory, Don A.

    2002-01-01

    The ion figuring system at the Marshall Space Flight Center has been successfully used for at least three previous investigations into the ion milling of metals. The research was directed toward improving the surface quality of X-ray directing optics. These studies were performed on surfaces that were already hand polished to an excellent surface quality and were intended to remove the residual unwanted figure left by those techniques. The ion milling was typically carried out on test surfaces or mandrels that were several centimeters in width and length. The good thermal conductivity of the metal samples allowed the ion beam to be directed onto the sample for an indefinite period of time. This is not true of sapphire or most electrical insulators and problems have arisen in recent attempts to ion mill thin samples of sapphire. The failure and fracture of the material was likely due to thermal stresses and the relatively low thermal conductivity of sapphire (compared to most metals), These assumed stresses actually provided the key as to how they might be monitored. A thermal gradient in the sapphire sample will induce an effective index of refraction change and because of the shape constraint and the crystal structure and simple thermal expansion, this index change will be nonuniform across the sample. In all but simple cubic crystal structures, this leads to a spatially nonuniform optical retardance induced on any polarized optical beam traversing the sample, and it is this retardance that can be monitored using standard polarimetric procedures.

  19. 27. The AssortingRoom in the paper mill. After the paper ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. The Assorting-Room in the paper mill. After the paper has been calendered, the big rolls are put into a cutting-machine that cuts the continuous roll into sheets of the desired size. These are then examined, sheet by sheet, by the women shown in the picture. All perfect shoes are put into one pile and the imperfect ones are placed in another pile. The perfect sheets are then ready, after trimming, for the presses of the National Geographic. (p.241.) - Champion-International Paper Company, West bank of Spicket River at Canal Street, Lawrence, Essex County, MA

  20. Roll-to-roll manufacturing of electronic devices

    NASA Astrophysics Data System (ADS)

    Morrison, N. A.; Stolley, T.; Hermanns, U.; Kroemer, U.; Reus, A.; Lopp, A.; Campo, M.; Landgraf, H.

    2012-03-01

    Roll-to-Roll (R2R) production of thin film based electronic devices (e.g. solar cells, activematrix TFT backplanes & touch screens) combine the advantages of the use of inexpensive, lightweight & flexible substrates with high throughput production. Significant cost reduction opportunities can also be found in terms of processing tool capital cost, utilized substrate area and process gas flow when compared with batch processing systems. Nevertheless, material handling, device patterning and yield issues have limited widespread utilization of R2R manufacturing within the electronics industry.

  1. Optimum rolling ratio for obtaining {001}<110> recrystallization texture in Ti-Nb-Al biomedical shape memory alloy.

    PubMed

    Inamura, T; Shimizu, R; Kim, H Y; Miyazaki, S; Hosoda, H

    2016-04-01

    The rolling rate (r) dependence of textures was investigated in the Ti-26Nb-3Al (mol%) alloy to reveal the conditions required to form the {001}<110> recrystallization texture, which is a desirable orientation for the β-titanium shape memory alloy. {001}<110> was the dominant cold-rolling texture when r=90% and it was transferred to the recrystallization texture without forming {112}<110>, which is detrimental for the isotropic mechanical properties of the rolled sheet. A further increase in r resulted in the formation of {112}<110> in both rolling and recrystallization textures. Therefore, r should be controlled to form only the {001}<110> rolling texture, because the {112}<110> texture can overwhelm the {001}<110> texture during recrystallization. PMID:26838877

  2. Energy consumption and performance models of small Philippine-built rice mills

    SciTech Connect

    Paras, A.S. Jr.

    1984-01-01

    Two simulation models were developed for small rice mills of the conventional disc-cone and rubber-roll equipped designs that range from 0.3 to 1.8 tons-per-hour capacity. These sizes comprise a large proportion of the rice mills in the Philippines. The first, a computer model, evaluated these two types of mills with regard to energy consumption, total and head grain recovery, and processing time. Field and laboratory data taken by research workers and direct measurements by the author were compiled and employed in the development of equations and distribution functions for the variables that make up the subroutines for the models. The results indicated that the energy consumption of small rice mills in the Philippines could be reduced by 5 to 19%, depending on size, without loss of quality in good-performance mills by using one bigger huller and an adjustable separator, and that the output quality of poor performance mills could be improved with just 4% increase in energy consumption by adding a second stage whitener. The second model estimated the cost of milled rice by utilizing Kirchoff's current and voltage laws and energy conservation principles to derive a cost equation involving the material energy and processing cost.

  3. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  4. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  5. Roll-to-Roll Nanoimprint Lithography Simulations for Flexible Substrates

    NASA Astrophysics Data System (ADS)

    Spann, Andrew; Jain, Akhilesh; Bonnecaze, Roger

    2015-11-01

    UV roll-to-roll nanoimprint lithography enables the patterning of features onto a flexible substrate for bendable electronics in a continuous process. One of the most important design goals in this process is to make the residual layer thickness of the photoresist in unpatterned regions as thin and uniform as possible. Another important goal is to minimize the imprint time to maximize throughput. We develop a multi-scale model to simulate the spreading of photoresist drops as the template is pressed against the substrate. We include the effect of capillary pressure on the bending of the substrate and show how this distorts uniformity in the residual thickness layer. Our simulation code is parallelized and can simulate the flow and merging of thousands of drops. We investigate the effect of substrate tension and the initial arrangement of drops on the residual layer thickness and imprint time. We find that for a given volume of photoresist, distributing that volume to more drops initially decreases the imprint time. We conclude with recommendations for scale-up and optimal operations of roll-to-roll nanoimprint lithography systems. The authors acknowledge the Texas Advanced Computing Center at The University of Texas at Austin for providing high performance computing resources.

  6. Cough & Cold Medicine Abuse

    MedlinePlus

    ... I Help a Friend Who Cuts? Cough & Cold Medicine Abuse KidsHealth > For Teens > Cough & Cold Medicine Abuse ... DXM Why Do People Use Cough and Cold Medicines to Get High? There's an ingredient in many ...

  7. Cold symptoms (image)

    MedlinePlus

    Colds are caused by a virus and can occur year-round. The common cold generally involves a runny nose, nasal congestion, and ... symptoms include sore throat, cough, and headache. A cold usually lasts about 7 days, with perhaps a ...

  8. Colds and flus - antibiotics

    MedlinePlus

    Antibiotics - colds and flu ... treat infections that are caused by a virus. Colds and flu are caused by viruses. If you ... Hamilton A. Treatments for symptoms of the common cold. Am Fam Physician. 2013;88(12):Online. PMID: ...

  9. Vitamin C and colds

    MedlinePlus

    Colds and vitamin C ... belief that vitamin C can cure the common cold , research about this claim is conflicting. Large doses ... vitamin C may help reduce how long a cold lasts, but they do not appear to protect ...

  10. Preparation and Characterization of MgB2 Bulk Samples Using High-Energy Ball Milling and Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Rodrigues, D.; Senkowicz, B. J.; Hanson, J. M.; Larbalestier, D. C.; Hellstrom, E. E.

    2008-03-01

    MgB2 bulk samples were prepared using high-energy ball milling in nitrogen atmosphere followed by cold isostatic pressing and hot isostatic pressing to increase densification and grain connectivity. Higher values of critical current densities Jc at high magnetic fields could be obtained after milling than those obtained with unmilled bulk samples. Jc values around 20,000 A/cm2 at 7 T, 4.2 K were found for the MgB2 sample milled for 300 minutes compared to 1000 A/cm2 for the unmilled material. The milling increased electron scattering and resistivity, increasing the irreversibility field μ0Hirr of the samples. The milled samples showed higher values of μ0Hirr than the unmilled sample. However, the milled samples showed lower pinning strength than the unmilled sample as a result of their larger average grain size after HIP, in spite of their higher μ0Hirr.

  11. 9. VIEW OF MILLING AND LATHE MACHINES, MILLING AND LATHE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. VIEW OF MILLING AND LATHE MACHINES, MILLING AND LATHE MACHINES WERE USED TO FORM COMPONENTS INTO THEIR FINAL SHAPE. IN THE FOUNDRY, ENRICHED URANIUM WAS CAST INTO SPHERICAL SHAPES OR INGOT FROM WHICH WEAPONS COMPONENTS WERE FABRICATED. (4/4/66) - Rocky Flats Plant, General Manufacturing, Support, Records-Central Computing, Southern portion of Plant, Golden, Jefferson County, CO

  12. Important Questions about "Diploma Mills" and "Accreditation Mills."

    ERIC Educational Resources Information Center

    Council for Higher Education Accreditation, Washington, DC.

    This fact sheet discusses "diploma mills" and "accreditation mills," dubious providers of educational offerings or operations that offer certificates and degrees that are considered bogus. Because it is not always easy to identify these operations, questions are provided to help the potential student determine whether a provider is a diploma mill…

  13. 1. 'Saltbox' mill worker house located in Dixie Mill village ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. 'Saltbox' mill worker house located in Dixie Mill village area of LaGrange at 613 Arthur St. The saltbox house form is unusual in the LaGrange area and perhaps indicates the influence of Northern investors. - 613 Arthur Street (House), 613 Arthur Street, La Grange, Troup County, GA

  14. Cold Atoms

    NASA Astrophysics Data System (ADS)

    Bellac, Michel Le

    2014-11-01

    This chapter and the following one address collective effects of quantum particles, that is, the effects which are observed when we put together a large number of identical particles, for example, electrons, helium-4 or rubidium-85 atoms. We shall see that quantum particles can be classified into two categories, bosons and fermions, whose collective behavior is radically different. Bosons have a tendency to pile up in the same quantum state, while fermions have a tendency to avoid each other. We say that bosons and fermions obey two different quantum statistics, the Bose-Einstein and the Fermi-Dirac statistics, respectively. Temperature is a collective effect, and in Section 5.1 we shall explain the concept of absolute temperature and its relation to the average kinetic energy of molecules. We shall describe in Section 5.2 how we can cool atoms down thanks to the Doppler effect, and explain how cold atoms can be used to improve the accuracy of atomic clocks by a factor of about 100. The effects of quantum statistics are prominent at low temperatures, and atom cooling will be used to obtain Bose-Einstein condensates at low enough temperatures, when the atoms are bosons.

  15. Modeling Asymmetric Rolling Process of Mg alloys

    SciTech Connect

    Cho, Jaehyung; Kim, Hyung-Wuk; Kang, Suk-Bong

    2010-06-15

    Asymmetric deformation during rolling can arise in various ways: difference in the radii, speeds, frictions of the top and bottom rolls. Asymmetric warm rolling processes of magnesium alloys were modeled using a lagrangian incremental approach. A constitutive equation representing flow behaviors of AZ31 magnesium alloys during warm deformation was implemented to the modeling. Various roll speed ratios were introduced to investigate deformation behaviors of the magnesium alloys. Bending and texturing of the strips were examined.

  16. Microstructure Engineering in Hot Strip Mills, Part 1 of 2: Integrated mathematical Model

    SciTech Connect

    J.K. Brimacombe; I.V. Samaraseker; E.B. Hawbolt; T.R. Meadowcroft; M. Militzer; W.J. Pool; D.Q. Jin

    1998-09-30

    This report describes the work of developing an integrated model used to predict the thermal history, deformation, roll forces, microstructural evaluation and mechanical properties of steel strip in a hot-strip mill. This achievement results from a join research effort that is part of the American Iron and Steel Institute's (AISI) Advanced Process Control Program, a collaboration between the U.S. DOE and fifteen North American steel makers.

  17. High performance rolling element bearing

    NASA Technical Reports Server (NTRS)

    Bursey, Jr., Roger W. (Inventor); Olinger, Jr., John B. (Inventor); Owen, Samuel S. (Inventor); Poole, William E. (Inventor); Haluck, David A. (Inventor)

    1993-01-01

    A high performance rolling element bearing (5) which is particularly suitable for use in a cryogenically cooled environment, comprises a composite cage (45) formed from glass fibers disposed in a solid lubricant matrix of a fluorocarbon polymer. The cage includes inserts (50) formed from a mixture of a soft metal and a solid lubricant such as a fluorocarbon polymer.

  18. Mill recirculation system

    SciTech Connect

    Musto, R.L.

    1984-10-23

    A mill recirculation system that is operative for purposes of effecting the pulverization and firing of solid fuels, while yet possessing all of the desirable features of a direct fired system. The subject system includes pulverizer means classifier means and burner means as well as a preestablished fluid flow path by which the pulverizer means and the classifier means are interconnected in fluid flow relation with the burner means. In accord with the mode of operation of the subject mill recirculation system a stream of solid fuel is made to flow along the fluid flow path such that the solid fuel is pulverized in the pulverizer means, classified according to particle size in the classifier means and fired in the burner means. Further, a stream of a suitable gaseous medium is made to flow along the flow path such that the gaseous medium is operative to cause the solid fuel to be conveyed therewith through the pulverizer means while being dried thereby and to be conveyed therewith from the pulverizer means to the classifier means. At the classifier means a separation is had of the stream of the gaseous medium such that a portion of the gaseous medium is recirculated along with the oversize solid fuel particles bach to the pulverizer means, while the remainder of the gaseous medium is operative to convey the solid fuel particles that are of the desired size from the classifier means to the burner means for burning, i.e., firing, in the latter.

  19. 42 CFR 21.46 - Merit roll.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 42 Public Health 1 2010-10-01 2010-10-01 false Merit roll. 21.46 Section 21.46 Public Health... Appointment § 21.46 Merit roll. Each board appointed pursuant to § 21.30 to consider the qualifications of... Secretary, and, if approved by the Secretary, the report shall constitute a merit roll from which...

  20. 33 CFR 159.107 - Rolling test.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 33 Navigation and Navigable Waters 2 2010-07-01 2010-07-01 false Rolling test. 159.107 Section 159... MARINE SANITATION DEVICES Design, Construction, and Testing § 159.107 Rolling test. (a) The device, with... manufacturer in § 159.57. (b) Eighty percent of the rolling action must be approximately 15 degrees on...

  1. On the Evolution of Through-Thickness Texture Gradients in Rolled Sheet Products

    SciTech Connect

    Engler, O.; Huh, M.Y.

    1999-01-05

    The paper reviews recent experimental results on the formation of through-thickness texture gradients during non-uniform rolling and, in particular, addresses their materials-dependence. For that purpose, two different materials (Cu and a low carbon steel) were subjected to non-uniform deformation by cold rolling without application of a lubricant. The effects of the different local strain states through the sheet thickness on microstructure and crystallographic texture were studied by X-ray texture analysis and microstructure observations and compared to results obtained in uniformly deformed sheets.

  2. Cold energy

    SciTech Connect

    Wallace, John P.

    2015-12-04

    Deviations in Q for resonant superconducting radio frequency niobium accelerator cavities are generally correlated with resistivity loss mechanisms. Field dependent Qs are not well modeled by these classical loss mechanisms, but rather can represent a form of precision cavity surface thermometry. When the field dependent Q variation shows improvement with increasing B field level the classical treatment of this problem is inadequate. To justify this behavior hydrogen as a ubiquitous impurity in niobium, which creates measurable property changes, even at very low concentrations is typically considered the cause of such anomalous behavior. This maybe the case in some instances, but more importantly any system operating with a highly coherent field with a significant time dependent magnetic component at near 2° K will have the ability to organize the remaining free spins within the London penetration depth to form a coupled energy reservoir in the form of low mass spin waves. The niobium resonant cavities are composed of a single isotope with a large nuclear spin. When the other loss mechanisms are stripped away this may be the gain medium activated by the low level residual magnetic fields. It was found that one resonant cavity heat treatment produced optimum surface properties and then functioned as a MASER extracting energy from the 2° K thermal bath while cooling the cavity walls. The cavity operating in this mode is a simulator of what can take place in the wider but not colder universe using the cosmic microwave background (CMB) as a thermal source. The low mass, long lifetimes, and the scale of the magnetic spin waves on the weakly magnetized interstellar medium allows energy to be stored that is many orders of magnitude colder than the cosmic microwave background. A linear accelerator cavity becomes a tool to explore the properties of the long wave length magnetic spin waves that populate this cold low energy regime.

  3. Cold energy

    NASA Astrophysics Data System (ADS)

    Wallace, John P.

    2015-12-01

    Deviations in Q for resonant superconducting radio frequency niobium accelerator cavities are generally correlated with resistivity loss mechanisms. Field dependent Qs are not well modeled by these classical loss mechanisms, but rather can represent a form of precision cavity surface thermometry. When the field dependent Q variation shows improvement with increasing B field level the classical treatment of this problem is inadequate. To justify this behavior hydrogen as a ubiquitous impurity in niobium, which creates measurable property changes, even at very low concentrations is typically considered the cause of such anomalous behavior. This maybe the case in some instances, but more importantly any system operating with a highly coherent field with a significant time dependent magnetic component at near 2° K will have the ability to organize the remaining free spins within the London penetration depth to form a coupled energy reservoir in the form of low mass spin waves. The niobium resonant cavities are composed of a single isotope with a large nuclear spin. When the other loss mechanisms are stripped away this may be the gain medium activated by the low level residual magnetic fields. It was found that one resonant cavity heat treatment produced optimum surface properties and then functioned as a MASER extracting energy from the 2° K thermal bath while cooling the cavity walls. The cavity operating in this mode is a simulator of what can take place in the wider but not colder universe using the cosmic microwave background (CMB) as a thermal source. The low mass, long lifetimes, and the scale of the magnetic spin waves on the weakly magnetized interstellar medium allows energy to be stored that is many orders of magnitude colder than the cosmic microwave background. A linear accelerator cavity becomes a tool to explore the properties of the long wave length magnetic spin waves that populate this cold low energy regime.

  4. Laboratory simulation of seamless tube piercing and rolling using dynamic recrystallization schedules

    NASA Astrophysics Data System (ADS)

    Pussegoda, L. N.; Yue, S.; Jonas, J. J.

    1990-01-01

    A seamless tube mill rolling process was simulated with the aim of designing alloys and schedules for the production of as-hot-rolled yield strength levels which are currently attained only by quenching and tempering. Tests were performed on four candidate Ti-V-N steels with two levels each of carbon (0.10 and 0.18 wt pct) and vanadium (0.10 and 0.16 wt pct). Two different types of schedule were used: (1) a high-temperature schedule, corresponding to the production of large tube diameters, which utilizes the principles of recrystallization-controlled rolling (RCR) and (2) a second (for small tubes), which relies on dynamic recrystallization-controlled rolling (DRCR). The DRCR schedule, together with the higher cooling rate achievable on the smaller tube sizes, produces a much finer ferrite grain size than the RCR schedule. However, this is largely offset by increased strengthening in the RCR structure via precipitation hardening. As-hot-rolled yield strengths in the range of 483 to 715 MPa (70 to 104 ksi) can be achieved using either type of schedule.

  5. Synthesis of Nano-Size AlN Powders by Carbothermal Reduction from Plasma-Assisted Ball Milling Precursor

    NASA Astrophysics Data System (ADS)

    Liu, Zhijie; Wang, Wenchun; Yang, Dezheng; Wang, Sen; Dai, Leyang

    2016-07-01

    Nano-size aluminum nitride (AlN) powders have been successfully synthesized with a high efficiency method through annealing from milling assisted by discharge plasma (p-milling) alumina (Al2O3) precursors. The characterization of the p-milling Al2O3 powders and the synthesized AlN are investigated. Compared to conventional ball milling (c-milling), it can be found that the precursors by p-milling have a finer grain size with a higher specific surface area, which lead to a faster reaction efficiency and higher conversion to AlN at lower temperatures. The activation energy of p-milling Al2O3 is found to be 371.5 kJ/mol, a value that is much less than the reported value of the unmilled and the conventional milled Al2O3. Meanwhile, the synthesized AlN powders have unique features, such as an irregular lamp-like morphology with uniform particle distribution and fine average particle size. The results are attributed to the unique synergistic effect of p-milling, which is the effect of deformation, fracture, and cold welding of Al2O3 powders resulting from ball milling, that will be enhanced due to the introduction of discharge plasma. supported by National Natural Science Foundation of China (No. 51177008)

  6. 49 CFR 393.134 - What are the rules for securing roll-on/roll-off or hook lift containers?

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 5 2010-10-01 2010-10-01 false What are the rules for securing roll-on/roll-off... for securing roll-on/roll-off or hook lift containers? (a) Applicability. The rules in this section apply to the transportation of roll-on/roll-off or hook lift containers. (b) Securement of a...

  7. Production of chromium base alloys by ball milling in hydrogen iodide

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1975-01-01

    The effects of processing variables on the tensile properties and ductile-to-brittle transition temperature (DBTT) of Cr + 4 vol% ThO2 alloys and of pure Cr produced by ball milling in hydrogen iodide were investigated. Hot rolled Cr + ThO2 was stronger than either hot pressed Cr + ThO2 or pure Cr at temperatures up to 1540 C. Hot pressed Cr + ThO2 had a DBTT of 500 C as compared with -8 to 24 C for the hot rolled Cr + ThO2 and with 140 C for pure Cr. It is postulated that the dispersoid in the hot rolled alloys lowers the DBTT by inhibiting recovery and recrystallization of the strained structure.

  8. A review of roll-to-roll nanoimprint lithography

    PubMed Central

    2014-01-01

    Since its introduction in 1995, nanoimprint lithography has been demonstrated in many researches as a simple, low-cost, and high-throughput process for replicating micro- and nanoscale patterns. Due to its advantages, the nanoimprint lithography method has been rapidly developed over the years as a promising alternative to conventional nanolithography processes to fulfill the demands generated from the recent developments in the semiconductor and flexible electronics industries, which results in variations of the process. Roll-to-roll (R2R) nanoimprint lithography (NIL) is the most demanded technique due to its high-throughput fulfilling industrial-scale application. In the present work, a general literature review on the various types of nanoimprint lithography processes especially R2R NIL and the methods commonly adapted to fabricate imprint molds are presented to provide a clear view and understanding on the nanoimprint lithography technique as well as its recent developments. PACS 81.16.Nd PMID:25024682

  9. High speed electrical measurement for roll-to-roll nanomanufacturing

    NASA Astrophysics Data System (ADS)

    Orloff, Nathan; Long, Christian; Obrzut, Jan; Maillaud, Laurent; Mirri, Francesca; Kole, Thomas; McMichael, Robert; Pasquali, Matteo; Stranick, Stephan; Liddle, J. Alexander

    2015-03-01

    Roll-to-roll processing of nanomaterials can produce high-quality coatings and filaments continuously, enabling materials applications for electronics, fabrics, and wires. These applications often require specific electrical properties that are correlated to the material's nanostructure. While several high-throughput structural characterizations techniques exist, there are relatively few contactless options for quantifying the electrical properties of materials for nanomanufacturing. Here, we demonstrate a microwave method for measuring complex permittivity (or geometry for samples of known dielectric properties) in a millisecond. The demonstrated measurement times are suitable for current industrial needs, allowing real-time materials characterization and in-line control of processing variables without disrupting production. Address correspondence to Dr. Stephan J. Stranick, and Dr. J. Alexander Liddle.

  10. Towards roll-to-roll manufacturing of polymer photonic devices

    NASA Astrophysics Data System (ADS)

    Subbaraman, Harish; Lin, Xiaohui; Ling, Tao; Guo, L. Jay; Chen, Ray T.

    2014-03-01

    Traditionally, polymer photonic devices are fabricated using clean-room processes such as photolithography, e-beam lithography, reactive ion etching (RIE) and lift-off methods etc, which leads to long fabrication time, low throughput and high cost. We have utilized a novel process for fabricating polymer photonic devices using a combination of imprinting and ink jet printing methods, which provides high throughput on a variety of rigid and flexible substrates with low cost. We discuss the manufacturing challenges that need to be overcome in order to realize true implementation of roll-to-roll manufacturing of flexible polymer photonic systems. Several metrology and instrumentation challenges involved such as availability of particulate-free high quality substrate, development and implementation of high-speed in-line and off-line inspection and diagnostic tools with adaptive control for patterned and unpatterned material films, development of reliable hardware, etc need to be addressed and overcome in order to realize a successful manufacturing process. Due to extreme resolution requirements compared to print media, the burden of software and hardware tools on the throughput also needs to be carefully determined. Moreover, the effect of web wander and variations in web speed need to accurately be determined in the design of the system hardware and software. In this paper, we show the realization of solutions for few challenges, and utilizing these solutions for developing a high-rate R2R dual stage ink-jet printer that can provide alignment accuracy of <10μm at a web speed of 5m/min. The development of a roll-to-roll manufacturing system for polymer photonic systems opens limitless possibilities for the deployment of high performance components in a variety of applications including communication, sensing, medicine, agriculture, energy, lighting etc.

  11. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice... (percent) Removed by a 5 plate 3 (percent) Removed by a 6 plate 3 (percent) Through a 6 sieve 3...

  12. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice...) (percent) Chalky kernels 1,2 In long grain rice (percent) In medium or short grain rice (percent)...

  13. Experimental Comparison of Face-Milled and Face-Hobbed Spiral Bevel Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Nanlawala, Michael; Hawkins, John M.; Mahan, Danny

    2001-01-01

    An experimental comparison of face-milled and face-hobbed spiral bevel gears was accomplished. The two differently manufactured spiral bevel gear types were tested in a closed-loop facility at NASA Glenn Research Center. Strain, vibration, and noise testing were completed at various levels of rotational speed and load. Tests were conducted from static (slow-roll) to 12600 rpm and up to 269 N-m (2380 in.-lb) pinion speed and load conditions. The tests indicated that the maximum stress recorded at the root locations had nearly the same values, however the stress distribution was different from the toe to the heel. Also, the alternating stress measured was higher for the face-milled pinion than that attained for the face-hobbed pinion (larger minimum stress). The noise and vibration results indicated that the levels measured for the face-hobbed components were less than those attained for the face-milled gears tested.

  14. Increased roll stability suspension system

    SciTech Connect

    Giese, L.

    1987-05-26

    A suspension system is described for suspending an elongated chassis of a vehicle, such as a heavy duty truck, above the front axle and rear axle of a transversely extending tandem axle combination. The suspension system comprises: means for locating the roll center of the vehicle at an elevation below the elevation of the axles; and a stabilizer unit for providing roll stability to the vehicle. The stabilizer unit is mounted to the vehicle chassis at a pivot point longitudinally intermediate the front axle and the rear axle of the tandem axle combination for rotation in a generally horizontal plane. The stabilizer unit includes a pair of linkage members, each linkage member extending generally longitudinally outward from the pivot point in a direction opposite from the other linkage member and toward a corresponding axle.

  15. Canoeists' disorientation following cold immersion

    PubMed Central

    Baker, S.; Atha, J.

    1981-01-01

    As an initial step to a broader study of the disorientating effects of cold water immersions on top class competitive canoeists a survey was made of the incidence of hazardous immersions amongst a majority sample of the better canoeists in the country. Virtually the entire entry to one of the most important national competitive meets was canvassed. A total of 288 canoeists in the 1st and 2nd divisions were identified and asked to participate. Replies were received from 247 (86%). All those responding had had extensive experience of canoeing in winter spate and were capable of fast and efficient first-time canoe rolls in cases of capsize. Particular interest was focussed on the 85 (34%) who had experienced at least one capsize in cold water during training or competition in mid-winter. Respondents viewed the winter capsize seriously. Despite their familiarity with the conditions in which they trained all 85, recalling their capsize experiences, reported being concerned, most (79%) only modestly so, but a significant proportion (21%) confessed to feelings of extreme alarm. A number of marked physical symptoms that regularly attend on a capsize were widely reported, the most usual of which was severe pain in the forehead (89%) and breathing and speaking difficulties when afloat (64%). Additionally 62% reported sensory problems including visual difficulties, dizziness and disorientation. Five canoeists admitted fainting. Despite these hazards few preventive measures were taken and clothing with negligible thermal insulation properties was commonly worn. It is concluded that transient cold immersions can be disturbing, and can disorientate the canoeist, but that although conscious of this and to his own potentially high cost, he takes little notice of it in his desire to compete successfully. Imagesp111-ap111-bp112-ap113-ap114-a PMID:7272652

  16. Rolling-Friction Robotic Gripper

    NASA Technical Reports Server (NTRS)

    Vranish, John M.

    1992-01-01

    Robotic gripper using rolling-friction fingers closes in on object with interface designed to mate with rollers somewhat misaligned initially, aligns object with respect to itself, then holds object securely in uniquely determined position and orientation. Operation of gripper causes minimal wear and burring of gripper and object. Exerts minimal friction forces on object when grasping and releasing. Releases object easily and reliably even when side forces and torques are between itself and object.

  17. Rolling Contact Fatigue of Ceramics

    SciTech Connect

    Wereszczak, Andrew A; Wang, W.; Wang, Y.; Hadfield, M.; Kanematsu, W.; Kirkland, Timothy Philip; Jadaan, Osama M.

    2006-09-01

    High hardness, low coefficient of thermal expansion and high temperature capability are properties also suited to rolling element materials. Silicon nitride (Si{sub 3}N{sub 4}) has been found to have a good combination of properties suitable for these applications. However, much is still not known about rolling contact fatigue (RCF) behavior, which is fundamental information to assess the lifetime of the material. Additionally, there are several test techniques that are employed internationally whose measured RCF performances are often irreconcilable. Due to the lack of such information, some concern for the reliability of ceramic bearings still remains. This report surveys a variety of topics pertaining to RCF. Surface defects (cracks) in Si{sub 3}N{sub 4} and their propagation during RCF are discussed. Five methods to measure RCF are then briefly overviewed. Spalling, delamination, and rolling contact wear are discussed. Lastly, methods to destructively (e.g., C-sphere flexure strength testing) and non-destructively identify potential RCF-limiting flaws in Si{sub 3}N{sub 4} balls are described.

  18. Mechanisms of rolling contact spalling

    NASA Technical Reports Server (NTRS)

    Kumar, A. M.; Kulkarni, S. M.; Bhargava, V.; Hahn, G. T.; Rubin, C. A.

    1987-01-01

    The results of a study aimed at analyzing the mechanical material interactions responsible for rolling contact spalling of the 440 C steel, high pressure oxygen turbopump bearings are presented. A coupled temperature displacement finite element analysis of the effects of friction heating under the contact is presented. The contact is modelled as a stationary, heat generating, 2 dimensional indent in an elastic perfectly plastic half-space with heat fluxes up to 8.6 x 10000 KW/m sq comparable to those generated in the bearing. Local temperatures in excess of 1000 C are treated. The calculations reveal high levels of residual tension after the contact is unloaded and cools. Efforts to promote Mode 2/Mode 3 fatigue crack growth under cyclic torsion in hardened 440 C steel are described. Spalls produced on 440 C steel by a 3 ball/rod rolling contact testing machine were studied with scanning microscopy. The shapes of the cyclic, stress strain hysteresis loops displayed by hardened 440 C steel in cyclic torsion at room temperature are defined for the plastic strain amplitudes encountered in rolling/sliding contact. Results of these analyses are discussed in detail.

  19. LANL Experience Rolling Zr-Clad LEU-10Mo Foils for AFIP-7

    SciTech Connect

    Hammon, Duncan L.; Clarke, Kester D.; Alexander, David J.; Kennedy, Patrick K.; Edwards, Randall L.; Duffield, Andrew N.; Dombrowski, David E.

    2015-05-29

    The cleaning, canning, rolling and final trimming of Low Enriched Uranium-10 wt. pct. Molybdenum (LEU-10Mo) foils for ATR (Advanced Test Reactor) fuel plates to be used in the AFIP-7 (ATR Full Size Plate In Center Flux Trap Position) experiments are summarized. Six Zr-clad foils were produced from two LEU-10Mo castings supplied to Los Alamos National Laboratory (LANL) by Y-12 National Security Complex. Details of cleaning and canning procedures are provided. Hot- and cold-rolling results are presented, including rolling schedules, images of foils in-process, metallography and local compositions of regions of interest, and details of final foil dimensions and process yield. This report was compiled from the slides for the presentation of the same name given by Duncan Hammon on May 12, 2011 at the AFIP-7 Lessons Learned meeting in Salt Lake City, UT, with Los Alamos National Laboratory document number LA-UR 11-02898.

  20. EFFECTS OF THE ADDITION OF ROLLER MILL GROUND CORN TO PELLETED FEED DURING A 56 DAY PRODUCTION PERIOD ON GROWTH PERFORMANCE AND PROCESSING YIELDS OF BROILER CHICKENS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Poor pelleting production rates can heighten milling cost and increase the frequency of feed outages for broiler integrated operations. The number of broilers marketed to heavy weights has been increasing and meeting feed delivery schedules can be problematic with “big bird” complexes. Adding roll...

  1. Cold Stress and the Cold Pressor Test

    ERIC Educational Resources Information Center

    Silverthorn, Dee U.; Michael, Joel

    2013-01-01

    Temperature and other environmental stressors are known to affect blood pressure and heart rate. In this activity, students perform the cold pressor test, demonstrating increased blood pressure during a 1- to 2-min immersion of one hand in ice water. The cold pressor test is used clinically to evaluate autonomic and left ventricular function. This…

  2. Effect of rolling geometry on the mechanical properties, microstructure and recrystallization texture of Al-Mg-Si alloys

    NASA Astrophysics Data System (ADS)

    Wang, Xiao-feng; Guo, Ming-xing; Cao, Ling-yong; Wang, Fei; Zhang, Ji-shan; Zhuang, Lin-zhong

    2015-07-01

    The effect of rolling geometry on mechanical properties, microstructure, and recrystallization texture of Al-Mg-Si alloys was studied by means of tensile tests, microstructural observations, and electron backscatter diffraction measurements. The results reveal that the elongation and the average plasticity strain ratio ( r) values of the T4P (pre-aging plus natural aging)-treated alloy sheet with a rolling geometry value between 1 and 3 are somewhat higher than those of the T4P-treated sheet with a rolling geometry value between 3 and 6. The deformation and recrystallization microstructures of the sheet with a rolling geometry value between 1 and 3 are more uniform than those of the sheet with a rolling geometry value between 3 and 6. The former also possesses somewhat higher surface quality. H {001}<110> and Goss {110}<001> orientations are the main recrystallization texture components for the former case, whereas the latter case only includes H{001}<110> orientation. Texture gradients are present in the two alloy sheets. Shear texture component F on the surface of the sheet with a rolling geometry value between 3 and 6 and its higher texture gradients have revealed that non-uniform deformation occurred during cold rolling. The effects of texture on the yield strength and r value were also discussed.

  3. 7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND MECHANIC SHED. - Vanadium Corporation of America (VCA) Naturita Mill, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  4. 8. VIEW OF THE MILL (FEATURE B27) AND MILL TAILINGS, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW OF THE MILL (FEATURE B-27) AND MILL TAILINGS, FACING EAST. PHOTO TAKEN FROM TOP OF THE TAILINGS. - Nevada Lucky Tiger Mill & Mine, East slope of Buckskin Mountain, Paradise Valley, Humboldt County, NV

  5. How rolling forecasting facilitates dynamic, agile planning.

    PubMed

    Miller, Debra; Allen, Michael; Schnittger, Stephanie; Hackman, Theresa

    2013-11-01

    Rolling forecasting may be used to replace or supplement the annual budget process. The rolling forecast typically builds on the organization's strategic financial plan, focusing on the first three years of plan projections and comparing the strategic financial plan assumptions with the organization's expected trajectory. Leaders can then identify and respond to gaps between the rolling forecast and the strategic financial plan on an ongoing basis. PMID:24340653

  6. SUBAQUEOUS DISPOSAL OF MILL TAILINGS

    SciTech Connect

    Neeraj K. Mendiratta; Roe-Hoan Yoon; Paul Richardson

    1999-09-03

    A study of mill tailings and sulfide minerals was carried out in order to understand their behavior under subaqueous conditions. A series of electrochemical experiments, namely, cyclic voltammetry, electrochemical impedance spectroscopy and galvanic coupling tests were carried out in artificial seawater and in pH 6.8 buffer solutions with chloride and ferric salts. Two mill tailings samples, one from the Kensington Mine, Alaska, and the other from the Holden Mine, Washington, were studied along with pyrite, galena, chalcopyrite and copper-activated sphalerite. SEM analysis of mill tailings revealed absence of sulfide minerals from the Kensington Mine mill tailings, whereas the Holden Mine mill tailings contained approximately 8% pyrite and 1% sphalerite. In order to conduct electrochemical tests, carbon matrix composite (CMC) electrodes of mill tailings, pyrite and galena were prepared and their feasibility was established by conducting a series of cyclic voltammetry tests. The cyclic voltammetry experiments carried out in artificial seawater and pH 6.8 buffer with chloride salts showed that chloride ions play an important role in the redox processes of sulfide minerals. For pyrite and galena, peaks were observed for the formation of chloride complexes, whereas pitting behavior was observed for the CMC electrodes of the Kensington Mine mill tailings. The electrochemical impedance spectroscopy conducted in artificial seawater provided with the Nyquist plots of pyrite and galena. The Nyquist plots of pyrite and galena exhibited an inert range of potential indicating a slower rate of leaching of sulfide minerals in marine environments. The galvanic coupling experiments were carried out to study the oxidation of sulfide minerals in the absence of oxygen. It was shown that in the absence of oxygen, ferric (Fe3+) ions might oxidize the sulfide minerals, thereby releasing undesirable oxidation products in the marine environment. The source of Fe{sup 3{minus}} ions may be

  7. Cold and Cough Medicines

    MedlinePlus

    ... What can you do for your cold or cough symptoms? Besides drinking lots of fluids and getting ... medicines. There are lots of different cold and cough medicines, and they do different things. Nasal decongestants - ...

  8. Cold knife cone biopsy

    MedlinePlus

    A cold knife cone biopsy (conization) is surgery to remove a sample of abnormal tissue from the cervix. The ... Cold knife cone biopsy is done to detect cervical cancer or early changes that lead to cancer. ...

  9. Cold wave lotion poisoning

    MedlinePlus

    ... this page: //medlineplus.gov/ency/article/002693.htm Cold wave lotion poisoning To use the sharing features on this page, please enable JavaScript. Cold wave lotion is a hair care product used ...

  10. Cold knife cone biopsy

    MedlinePlus

    ... this page: //medlineplus.gov/ency/article/003910.htm Cold knife cone biopsy To use the sharing features on this page, please enable JavaScript. A cold knife cone biopsy (conization) is surgery to remove ...

  11. Cold Sores (Orofacial Herpes)

    MedlinePlus

    ... rash and rashes clinical tools newsletter | contact Share | Cold Sores (Orofacial Herpes) Information for adults A A ... face, known as orofacial herpes simplex, herpes labialis, cold sores, or fever blisters, is a common, recurrent ...

  12. Cold and Cough Medicines

    MedlinePlus

    ... What can you do for your cold or cough symptoms? Besides drinking plenty of fluids and getting ... medicines. There are lots of different cold and cough medicines, and they do different things. Nasal decongestants - ...

  13. METHOD OF HOT ROLLING URANIUM METAL

    DOEpatents

    Kaufmann, A.R.

    1959-03-10

    A method is given for quickly and efficiently hot rolling uranium metal in the upper part of the alpha phase temperature region to obtain sound bars and sheets possessing a good surface finish. The uranium metal billet is heated to a temperature in the range of 1000 deg F to 1220 deg F by immersion iii a molten lead bath. The heated billet is then passed through the rolls. The temperature is restored to the desired range between successive passes through the rolls, and the rolls are turned down approximately 0.050 inch between successive passes.

  14. How balls roll off tables

    NASA Astrophysics Data System (ADS)

    Bacon, M. E.

    2005-08-01

    The motion of a ball rolling off the edge of a table is studied theoretically and experimentally. A detailed analysis of the motion requires consideration of an initial no-slip phase followed by a brief slipping phase. To obtain quantitative predictions for comparison with experiment, the equations were solved numerically. Data are obtained using video recordings, and the experimentally determined angular velocity before and after the ball leaves the table is compared with the theoretical calculations. The inadequacy of a previous analysis is demonstrated. Suggestions for other experiments are made.

  15. Rolling-cuff flexible bellows

    DOEpatents

    Lambert, D.R.

    1982-09-27

    A flexible connector apparatus used to join two stiff non-deformable members, such as piping, is described. The apparatus is provided with one or more flexible sections or assemblies each utilizing a bellows of a rolling cuff type connected between two ridge members, with the bellows being supported by a back-up ring, such that only the curved end sections of the bellows are unsupported. Thus, the bellows can be considered as being of a tube-shaped configuration and thus have high pressure resistance. The components of the flexible apparatus are sealed or welded one to another such that it is fluid tight.

  16. Effect of temper rolling on final shape defects in a V-section roll forming process

    NASA Astrophysics Data System (ADS)

    Abvabi, Akbar; Rolfe, Bernard; Hodgson, Peter D.; Weiss, Matthias

    2013-12-01

    Roll forming is a continuous process in which a flat strip is shaped to the desired profile by sequential bending in a series of roll stands. Because of the large variety of applications of roll forming in the industry, Finite Element Analysis (FEA) is increasingly utilized for roll forming process design. Bending is the dominant deformation mode in roll forming. Sheet materials used in this process are generally temper rolled, roller- or tension- leveled. These processes introduce residual stresses into the material, and recent studies have shown that those affect the material behavior in bending. In this study a numerical model of the temper rolling (skin passing) process was used to determine a residual stress distribution in a dual phase, DP780, steel strip. A 5-stand roll forming process for the forming of a V-section was modeled, and the effect of various thickness reduction levels in the temper rolling process on the final shape defects was analyzed. The results show that a small thickness reduction in the temper rolling process decreases the maximum bow height but the final springback angle increases. It is also shown that reasonable model accuracy can be achieved by including the residual stress information due to temper rolling as initial condition in the numerical modeling of a roll forming process.

  17. Anti-friction properties of ester additives during hot rolling of aluminum{copyright}

    SciTech Connect

    Januszkiewicz, K.R.; Bekmesian, G.; Heenan, D.F.

    1995-08-01

    Heavy esters of polyhydric alcohols, such as glycerol and synthetic polyols, are commonly used as additives in aluminum hot rolling lubricants. The presence of several hydroxyl groups allows a varying degree of esterification leading to the formation of full and partial esters. These esters are rarely separated from the main additive, and thus may be present in the finished rolling lubricant, affecting its anti-friction properties. The objective of this work was to examine the anti-friction properties of these potential ester contaminants during rolling on a laboratory hot rolling mill. Two lubricant application methods were examined; as emulsion and direct (neat oil) application. The anti-friction properties of additives were found to depend on their chemical structure and the lubricant applications method. In emulsified oils, partial esters of glycerol were found to greatly reduce friction in comparison to triglycerides, while the partial esters of synthetic polyols exhibited only a weak anti-friction effect. There was no frictional advantage observed which could be associated with using the partial esters in direct application mode. Moreover, under these conditions, the anti-friction properties of the completely esterified synthetic polyols were significantly lower than those of triglycerides, while in emulsions they were comparable. 11 refs., 7 figs., 3 tabs.

  18. Quantitative characterization of the surface topography of rolled sheets by laser scanning microscopy and fourier transformation

    NASA Astrophysics Data System (ADS)

    Gjønnes, Liv

    1996-08-01

    The surface of twin-roll cast aluminum sheets undergoes dramatic changes during cold rolling. This is mainly due to variables in the roll gap, topography of the rolls, lubrication, material properties, and in particular the initial structure and topography of the cast sheet. Therefore, it is important to have means to quantitatively describe the changes in the surface structure of each pass and from pass to pass in order to optimize the desired final surface structure. To achieve this, the laser scanning microscope (LSM) with its confocal technique has been employed to image the three-dimensional (3-D) topography and to digitize the image for further computer analysis. The digitization of the image is primarily motivated by the need to introduce a Fourier transformation of the surface topography. The method is effective in describing qualitative periodic trends in the surface features. Information is gained on the shape and periodicities as well as roughness directionality. For instance, grooves and cross hatches and their remnants can be followed from one pass to the other. Important characteristics of the surface topography such as rolling ridges and shingles can also easily be characterized.

  19. Exercising in Cold Weather

    MedlinePlus

    ... www.nia.nih.gov/Go4Life Exercising in Cold Weather Exercise has benefits all year, even during winter. ... activities when it’s cold outside: l Check the weather forecast. If it’s very windy or cold, exercise ...

  20. Cold Fronts in Cold Dark Matter Clusters

    NASA Astrophysics Data System (ADS)

    Nagai, Daisuke; Kravtsov, Andrey V.

    2003-04-01

    Recently, high-resolution Chandra observations revealed the existence of very sharp features in the X-ray surface brightness and temperature maps of several clusters. These features, called cold fronts, are characterized by an increase in surface brightness by a factor >~2 over 10-50 kpc accompanied by a drop in temperature of a similar magnitude. The existence of such sharp gradients can be used to put interesting constraints on the physics of the intracluster medium (ICM) if their mechanism and longevity are well understood. Here, we present results of a search for cold fronts in high-resolution simulations of galaxy clusters in cold dark matter models. We show that sharp gradients with properties similar to those of observed cold fronts naturally arise in cluster mergers when the shocks heat gas surrounding the merging subcluster, while its dense core remains relatively cold. The compression induced by supersonic motions and shock heating during the merger enhance the amplitude of gas density and temperature gradients across the front. Our results indicate that cold fronts are nonequilibrium transient phenomena and can be observed for a period of less than a billion years. We show that the velocity and density fields of gas surrounding the cold front can be very irregular, which would complicate analyses aiming to put constraints on the physical conditions of the ICM in the vicinity of the front.

  1. LES Simulations of Roll Clouds Observed During Mixed- Phase Arctic Cloud Experiment

    SciTech Connect

    Greenberg, S.D.; Harrington, J.Y.; Prenni, A.; DeMott, P.

    2005-03-18

    Roll clouds, and associated roll convection, are fairly common features of the atmospheric boundary layer. While these organized cumuliform clouds are found over many regions of the planet, they are quite ubiquitous near the edge of the polar ice sheets. In particular, during periods of off-ice flow, when cold polar air flows from the ice pack over the relatively warm ocean water, strong boundary layer convection develops along with frequent rolls. According to Bruemmer and Pohlman (2000), most of the total cloud cover in the Arctic is due to roll clouds. In an effort to examine the influences of mixed-phase microphysics on the boundary layer evolution of roll clouds during off-ice flow, Olsson and Harrington (2000) used a 2D mesoscale model coupled to a bulk microphysical scheme (see Section 2). Their results showed that mixed-phase clouds produced more shallow boundary layers with weaker turbulence than liquid-phase cases. Furthermore, their results showed that because of th e reduced turbulent drag on the atmosphere in the mixed-phase case, regions of mesoscale divergence in the marginal ice-zone were significantly affected. A follow-up 2D study (Harrington and Olsson 2001) showed that the reduced turbulent intensity in mixed-phase cases was due to precipitation. Ice precipitation caused downdraft stabilization which fed back and caused a reduction in the surface heat fluxes. In this work, we extend the work of Olsson and Harrington (2000) and Harrington and Olsson (2001) by examining the impacts of ice microphysics on roll convection. We will present results that illustrate how microphysics alters roll cloud structure and dynamics.

  2. Noise exposure in oil mills

    PubMed Central

    Kumar, G. V. Prasanna; Dewangan, K. N.; Sarkar, Amaresh

    2008-01-01

    Context: Noise of machines in various agro-based industries was found to be the major occupational hazard for the workers of industries. The predominant noise sources need to be identified and the causes of high noise need to be studied to undertake the appropriate measures to reduce the noise level in one of the major agro-based industries, oil mills. Aims: To identify the predominant noise sources in the workrooms of oil mills. To study the causes of noise in oil mills. To measure the extent of noise exposure of oil mill workers. To examine the response of workers towards noise, so that appropriate measures can be undertaken to minimize the noise exposure. Settings and Design: A noise survey was conducted in the three renowned oil mills of north-eastern region of India. Materials and Methods: Information like output capacity, size of power source, maintenance condition of the machines and workroom configurations of the oil mills was collected by personal observations and enquiry with the owner of the mill. Using a Sound Level Meter (SLM) (Model-824, Larson and Davis, USA), equivalent SPL was measured at operator's ear level in the working zone of the workers near each machine of the mills. In order to study the variation of SPL in the workrooms of the oil mill throughout its operation, equivalent SPL was measured at two appropriate locations of working zone of the workers in each mill. For conducting the noise survey, the guidelines of Canadian Centre for Occupational Health and Safety (CCOHS) were followed. Grid points were marked on the floor of the workroom of the oil mill at a spacing of 1 m × 1 m. SPL at grid points were measured at about 1.5 m above the floor. The direction of the SLM was towards the nearby noisy source. To increase accuracy, two replications were taken at each grid point. All the data were recorded for 30 sec. At the end of the experiment, data were downloaded to a personal computer. With the help of utility software of Larson and Davis

  3. Lagrangian and arbitrary Lagrangian Eulerian simulations of complex roll-forming processes

    NASA Astrophysics Data System (ADS)

    Crutzen, Yanick; Boman, Romain; Papeleux, Luc; Ponthot, Jean-Philippe

    2016-04-01

    The Arbitrary Lagrangian Eulerian (ALE) formalism is a breakthrough technique in the numerical simulation of the continuous-type roll-forming process. In contrast to the classical Lagrangian approach, the ALE formalism can compute the hopefully stationary state for the entire mill length with definitely effortless set-up tasks thanks to a nearly-stationary mesh. In this paper, advantages of ALE and Lagrangian formalisms are extensively discussed for simulating such continuous-type processes. Through a highly complex industrial application, the ease of use of ALE modelling is illustrated with the in-house code METAFOR. ALE and Lagrangian results are in good agreement with each other.

  4. Cough and Cold Medicine Abuse

    MedlinePlus

    ... and Cold Medicine Abuse DrugFacts: Cough and Cold Medicine Abuse Email Facebook Twitter Revised May 2014 Some ... diverted for abuse. How Are Cough and Cold Medicines Abused? Cough and cold medicines are usually consumed ...

  5. Gas fluidized-bed stirred media mill

    SciTech Connect

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  6. Why Being Cold Might Foster a Cold

    MedlinePlus

    ... These cells produce essential immune system proteins called interferons that respond to a cold virus. The cells ... several degrees below core body temperature, virus-fighting interferons were less able to do their job. The ...

  7. Roll forming of eco-friendly stud

    NASA Astrophysics Data System (ADS)

    Keum, Y. T.; Lee, S. Y.; Lee, T. H.; Sim, J. K.

    2013-12-01

    In order to manufacture an eco-friendly stud, the sheared pattern is designed by the Taguchi method and expanded by the side rolls. The seven geometrical shape of sheared pattern are considered in the structural and thermal analyses to select the best functional one in terms of the durability and fire resistance of dry wall. For optimizing the size of the sheared pattern chosen, the L9 orthogonal array and smaller-the-better characteristics of the Taguchi method are used. As the roll gap causes forming defects when the upper-and-lower roll type is adopted for expanding the sheared pattern, the side roll type is introduced. The stress and strain distributions obtained by the FEM simulation of roll-forming processes are utilized for the design of expanding process. The expanding process by side rolls shortens the length of expanding process and minimizes the cost of dies. Furthermore, the stud manufactured by expanding the sheared pattern of the web is an eco-friend because of the scrapless roll-forming process. In addition, compared to the conventionally roll-formed stud, the material cost is lessened about 13.6% and the weight is lightened about 15.5%.

  8. 33 CFR 159.107 - Rolling test.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 33 Navigation and Navigable Waters 2 2012-07-01 2012-07-01 false Rolling test. 159.107 Section 159.107 Navigation and Navigable Waters COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) POLLUTION MARINE SANITATION DEVICES Design, Construction, and Testing § 159.107 Rolling test. (a) The device,...

  9. Lubrication of rolling-element bearings

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1980-01-01

    The lubrication of rolling element bearings is surveyed. Emphasis is on the critical design aspects related to speed, temperature, and ambient pressure environment. Types of lubrication including grease, jets, mist, wick, and through the race are discussed. The historical development, present state of technology, and the future problems of rolling element bearing lubrication are discussed.

  10. Rolling maneuver load alleviation using active controls

    NASA Technical Reports Server (NTRS)

    Woods-Vedeler, Jessica A.; Pototzky, Anthony S.

    1992-01-01

    Rolling Maneuver Load Alleviation (RMLA) was demonstrated on the Active Flexible Wing (AFW) wind tunnel model in the LaRC Transonic Dynamics Tunnel. The design objective was to develop a systematic approach for developing active control laws to alleviate wing incremental loads during roll maneuvers. Using linear load models for the AFW wind-tunnel model which were based on experimental measurements, two RMLA control laws were developed based on a single-degree-of-freedom roll model. The RMLA control laws utilized actuation of outboard control surface pairs to counteract incremental loads generated during rolling maneuvers and roll performance. To evaluate the RMLA control laws, roll maneuvers were performed in the wind tunnel at dynamic pressures of 150, 200, and 250 psf and Mach numbers of .33, .38, and .44, respectively. Loads obtained during these maneuvers were compared to baseline maneuver loads. For both RMLA controllers, the incremental torsion moments were reduced by up to 60 percent at all dynamic pressures and performance times. Results for bending moment load reductions during roll maneuvers varied. In addition, in a multiple function test, RMLA and flutter suppression system control laws were operated simultaneously during roll maneuvers at dynamic pressures 11 percent above the open-loop flutter dynamic pressure.

  11. Rolling Maneuver Load Alleviation using active controls

    NASA Technical Reports Server (NTRS)

    Woods-Vedeler, Jessica A.; Pototzky, Anthony S.

    1992-01-01

    Rolling Maneuver Load Alleviation (RMLA) has been demonstrated on the Active Flexible Wing (AFW) wind tunnel model in the NASA Langley Transonic Dynamics Tunnel. The design objective was to develop a systematic approach for developing active control laws to alleviate wing incremental loads during roll maneuvers. Using linear load models for the AFW wind-tunnel model which were based on experimental measurements, two RMLA control laws were developed based on a single-degree-of-freedom roll model. The RMLA control laws utilized actuation of outboard control surface pairs to counteract incremental loads generated during rolling maneuvers and actuation of the trailing edge inboard control surface pairs to maintain roll performance. To evaluate the RMLA control laws, roll maneuvers were performed in the wind tunnel at dynamic pressures of 150, 200, and 250 psf and Mach numbers of 0.33, .38 and .44, respectively. Loads obtained during these maneuvers were compared to baseline maneuver loads. For both RMLA controllers, the incremental torsion moments were reduced by up to 60 percent at all dynamic pressures and performance times. Results for bending moment load reductions during roll maneuvers varied. In addition, in a multiple function test, RMLA and flutter suppression system control laws were operated simultaneously during roll maneuvers at dynamic pressures 11 percent above the open-loop flutter dynamic pressure.

  12. Steels For Rolling-Element Bearings

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.

    1988-01-01

    Bearing lives increased by attention to details of processing and applications. NASA technical memorandum discusses selection of steels for long-life rolling-element bearings. After brief review of advances in manufacturing, report discusses effect of cleanliness of bearing material on fatigue in rolling element. Also discusses fracture toughnesses of through-hardened and case-hardened materials.

  13. Rolling-Convolute Joint For Pressurized Glove

    NASA Technical Reports Server (NTRS)

    Kosmo, Joseph J.; Bassick, John W.

    1994-01-01

    Rolling-convolute metacarpal/finger joint enhances mobility and flexibility of pressurized glove. Intended for use in space suit to increase dexterity and decrease wearer's fatigue. Also useful in diving suits and other pressurized protective garments. Two ring elements plus bladder constitute rolling-convolute joint balancing torques caused by internal pressurization of glove. Provides comfortable grasp of various pieces of equipment.

  14. 14 CFR 25.349 - Rolling conditions.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Rolling conditions. 25.349 Section 25.349 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Structure Flight Maneuver and Gust Conditions § 25.349 Rolling conditions. The airplane must be...

  15. 33 CFR 159.107 - Rolling test.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 33 Navigation and Navigable Waters 2 2011-07-01 2011-07-01 false Rolling test. 159.107 Section 159.107 Navigation and Navigable Waters COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) POLLUTION MARINE SANITATION DEVICES Design, Construction, and Testing § 159.107 Rolling test. (a) The device,...

  16. 33 CFR 159.107 - Rolling test.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 33 Navigation and Navigable Waters 2 2014-07-01 2014-07-01 false Rolling test. 159.107 Section 159.107 Navigation and Navigable Waters COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) POLLUTION MARINE SANITATION DEVICES Design, Construction, and Testing § 159.107 Rolling test. (a) The device,...

  17. ONLINE SAG MILL PULSE MEASUREMENT AND OPTIMIZATION

    SciTech Connect

    Raj Rajamani; Jose Delgadillo; Vishal Duriseti

    2006-06-24

    The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the conditions inside the mill. However, any kind of monitoring device to measure the conditions inside the mill shell during operation is virtually impossible due to the severe environment presented by the tumbling charge. An instrumented grinding ball, which is capable of surviving a few hours and transmitting the impacts it experiences, is proposed here. The spectrum of impacts collected over 100 revolutions of the mills presents the signature of the grinding environment inside mill. This signature could be effectively used to optimize the milling performance by investigating this signature's relation to mill product size, mill throughput, make-up ball size, mill speed, liner profile and ball addition rates. At the same time, it can also be used to design balls and liner systems that can survive longer in the mill. The technological advances made in electronics and communication makes this leap in instrumentation certainly viable. Hence, the instrumented grinding ball offers the ability to qualitatively observe and optimize the milling environment.

  18. Combined fundamental and experimental approach to milling

    NASA Astrophysics Data System (ADS)

    Starkey, Derek

    Air jet mills are important tools in the size reduction processing of pharmaceutical powders. The benefits of the air jet mill to the pharmaceutical industry are its sanitary design (no moving parts or media) and ability to produce narrow particle size distributions. Due to the high-value nature of active pharmaceutical ingredients, a trial-and-error approach to obtain optimal milling conditions for size reduction would lead to a needless expenditure of time and valuable resources. This work uses population balances for modeling the continuous milling of a spiral jet mill with inexpensive, readily available excipient powders, and predicts milling model parameters for high value powders with only small quantities being consumed. We have developed a multilevel model that describes the effect of material characteristics and mill operating variables on particle breakage in a specific air jet mill. This model allows us to predict product size distributions of brittle crystalline materials. The method used to develop this model can be utilized for many self-classifying mills. For a new mill, extensive initial milling with inexpensive excipient powders is required to determine mill-dependent model parameters. Subsequently, quick material characterization experiments can be made with limited powder consumption of expensive powders to determine powder-dependent milling parameters.

  19. Galilean Yang-Mills theory

    NASA Astrophysics Data System (ADS)

    Bagchi, Arjun; Basu, Rudranil; Kakkar, Ashish; Mehra, Aditya

    2016-04-01

    We investigate the symmetry structure of the non-relativistic limit of Yang-Mills theories. Generalising previous results in the Galilean limit of electrodynamics, we discover that for Yang-Mills theories there are a variety of limits inside the Galilean regime. We first explicitly work with the SU(2) theory and then generalise to SU( N) for all N, systematising our notation and analysis. We discover that the whole family of limits lead to different sectors of Galilean Yang-Mills theories and the equations of motion in each sector exhibit hitherto undiscovered infinite dimensional symmetries, viz. infinite Galilean Conformal symmetries in D = 4. These provide the first examples of interacting Galilean Conformal Field Theories (GCFTs) in D > 2.

  20. Computational Analysis of Ares I Roll Control System Jet Interaction Effects on Rolling Moment

    NASA Technical Reports Server (NTRS)

    Deere, Karen A.; Pao, S. Paul; Abdol-Hamid, Khaled S.

    2011-01-01

    The computational flow solver USM3D was used to investigate the jet interaction effects from the roll control system on the rolling moment of the Ares I full protuberance configuration at wind tunnel Reynolds numbers. Solutions were computed at freestream Mach numbers from M = 0.5 to M = 5 at the angle of attack 0deg, at the angle of attack 3.5deg for a roll angle of 120deg, and at the angle of attack 7deg for roll angles of 120deg and 210deg. Results indicate that the RoCS housing provided a beneficial jet interaction effect on vehicle rolling moment for M > or = 0.9. Most of the components downstream of the roll control system housing contributed to jet interaction penalties on vehicle rolling moment.

  1. How cold is cold dark matter?

    SciTech Connect

    Armendariz-Picon, Cristian; Neelakanta, Jayanth T. E-mail: jtneelak@syr.edu

    2014-03-01

    If cold dark matter consists of particles, these must be non-interacting and non-relativistic by definition. In most cold dark matter models however, dark matter particles inherit a non-vanishing velocity dispersion from interactions in the early universe, a velocity that redshifts with cosmic expansion but certainly remains non-zero. In this article, we place model-independent constraints on the dark matter temperature to mass ratio, whose square root determines the dark matter velocity dispersion. We only assume that dark matter particles decoupled kinetically while non-relativistic, when galactic scales had not entered the horizon yet, and that their momentum distribution has been Maxwellian since that time. Under these assumptions, using cosmic microwave background and matter power spectrum observations, we place upper limits on the temperature to mass ratio of cold dark matter today (away from collapsed structures). These limits imply that the present cold dark matter velocity dispersion has to be smaller than 54 m/s. Cold dark matter has to be quite cold, indeed.

  2. Roll Casting of Aluminum Alloy Clad Strip

    SciTech Connect

    Nakamura, R.; Tsuge, H.; Haga, T.; Watari, H.; Kumai, S.

    2011-01-17

    Casting of aluminum alloy three layers of clad strip was tried using the two sets of twin roll casters, and effects of the casting parameters on the cladding conditions were investigated. One twin roll caster was mounted on the other twin roll caster. Base strip was 8079 aluminum alloy and overlay strips were 6022 aluminum alloy. Effects of roll-load of upper and lower casters and melt temperature of the lower caster were investigated. When the roll-load of the upper and lower caster was large enough, the overlay strip could be solidified and be connected. The overlay strip could be connected when the melt of the overlay strip cast by the lower caster was low enough. Sound three layers of clad strip could be cast by proper conditions.

  3. Automated Procedure for Roll Pass Design

    NASA Astrophysics Data System (ADS)

    Lambiase, F.; Langella, A.

    2009-04-01

    The aim of this work has been to develop an automatic roll pass design method, capable of minimizing the number of roll passes. The adoption of artificial intelligence technologies, particularly expert systems, and a hybrid model for the surface profile evaluation of rolled bars, has allowed us to model the search for the minimal sequence with a tree path search. This approach permitted a geometrical optimization of roll passes while allowing automation of the roll pass design process. Moreover, the heuristic nature of the inferential engine contributes a great deal toward reducing search time, thus allowing such a system to be employed for industrial purposes. Finally, this new approach was compared with other recently developed automatic systems to validate and measure possible improvements among them.

  4. Uranium mill tailings and radon

    SciTech Connect

    Hanchey, L A

    1981-04-01

    The major health hazard from uranium mill tailings is presumed to be respiratory cancer resulting from the inhalation of radon daughter products. A review of studies on inhalation of radon and its daughters indicates that the hazard from the tailings is extremely small. If the assumptions used in the studies are correct, one or two people per year in the United States may develop cancer as a result of radon exhaled from all the Uranium Mill Tailings Remedial Action program sites. The remedial action should reduce the hazard from the tailings by a factor of about 100.

  5. Uranium mill tailings and radon

    SciTech Connect

    Hanchey, L A

    1981-01-01

    The major health hazard from uranium mill tailings is presumed to be respiratory cancer resulting from the inhalation of radon daughter products. A review of studies on inhalation of radon and its daughters indicates that the hazard from the tailings is extremely small. If the assumptions used in the studies are correct, one or two people per year in the US may develop cancer as a result of radon exhaled from all the Uranium Mill Tailings Remedial Action Program sites. The remedial action should reduce the hazard from the tailings by a factor of about 100.

  6. 72. SECONDARY MILL AND CLASSIFIER FROM NORTHWEST. WOOD FEED BOX ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    72. SECONDARY MILL AND CLASSIFIER FROM NORTHWEST. WOOD FEED BOX BEHIND MILL, BARREN SOLUTION TANK BEHIND TRAVELING CRANE TRUSS AND ABOVE MILL. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  7. 4. APPROACH OF CARRS MILL ROAD TO THE SOUTH PORTAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. APPROACH OF CARRS MILL ROAD TO THE SOUTH PORTAL OF THE MITCHELLS MILL BRIDGE; VIEW TO NORTH. - Mitchell's Mill Bridge, Spanning Winter's Run on Carrs Mill Road, west of Bel Air, Bel Air, Harford County, MD

  8. Elevation, west portal. Sign on portal reads Watson Mill Bridge, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Elevation, west portal. Sign on portal reads Watson Mill Bridge, est. 1885. - Watson Mill Bridge, Spanning South Fork Broad River, Watson Mill Road, Watson Mill Bridge State Park, Comer, Madison County, GA

  9. 4. VIEW OF THE ROAD TO THE MILL, FACING SOUTH. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF THE ROAD TO THE MILL, FACING SOUTH. THE MILL (FEATURE B-27) IS SHOWN IN THE BACKGROUND. - Nevada Lucky Tiger Mill & Mine, Mill, East slope of Buckskin Mountain, Paradise Valley, Humboldt County, NV

  10. Human responses to cold.

    PubMed

    Rintamäki, Hannu

    2007-01-01

    The thermoneutral ambient temperature for naked and resting humans is ca. 27 degrees C. Exposure to cold stimulates cold receptors of the skin which causes cold thermal sensations and stimulation of the sympathetic nervous system. Sympathetic stimulation causes vasoconstriction in skin, arms and legs. Diminished skin and extremity blood flow increases the thermal insulation of superficial tissues more than 300% corresponding to 0.9 clo (0.13 degrees C x m(-2) x W(-1)). With thermoregulatory vasoconstriction/ vasodilatation the body heat balance can be maintained within a range of ca. 4 degrees C, the middle of the range being at ca. 21 degrees C when light clothing is used. Below the thermoneutral zone metabolic heat production (shivering) is stimulated and above the zone starts heat loss by evaporation (sweating). Cold induced vasoconstriction increases blood pressure and viscosity and decreases plasma volume consequently increasing cardiac work. Cold induced hypertensive response can be counteracted by light exercise, while starting heavy work in cold markedly increases blood pressure. Under very cold conditions the sympathetic stimulation opens the anastomoses between arterioles and venules which increases skin temperatures markedly but temporarily, especially in finger tips. Adaptation to cold takes ca. 2 weeks, whereafter the physiological responses to cold are attenuated and cold exposure is subjectively considered less stressful. PMID:17929604

  11. Vibrations of a rolling tyre

    NASA Astrophysics Data System (ADS)

    Kozhevnikov, I. F.

    2012-03-01

    We investigate vibrations of an unloaded and loaded tyre rolling at constant speed without slipping in the contact area. A previously proposed analytical model of a reinforced tyre is considered. The surface of the tyre is represented by flexible tread, combined with parts of two tori (sidewalls of the tyre). The contact between the wheel and the ground plane occurs by the part of the tread. The natural frequencies (NF) and mode shapes (MS) are determined analytically for unloaded tyre and numerically for loaded tyre. The results were compared with experiments for the non-rotating tyre. In the case of loaded rotating tyre, the increasing of the angular velocity of rotation implies that NF decrease. Moreover, a phenomenon of frequency loci veering is visible here: NF as functions of angular velocity approach each other and then veer away instead of crossing. The MS interact in veering region and, as a result, interchange.

  12. 1. VIEW LOOKING NORTHWEST AT MAIN ELEVATION OF STARK MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW LOOKING NORTHWEST AT MAIN ELEVATION OF STARK MILL, A REINFORCED CONCRETE MILL BUILT BY NEW ENGLAND SOUTHERN MILLS IN 1923-24. THE MILL WAS DESIGNED BY LOCKWOOD GREENE ENGINEERS, AND CONTAINED 35,000 SPINDLES FOR MAKING TIRE FABRICS. PART OF THE WEAVING WOULD TAKE PLACE AT HOGANSVILLE MILL (BUILT c. 1900), ANOTHER NEW ENGLAND SOUTHERN MILL NEARBY, UNTIL THE DEMOLITION OF THAT MILL IN THE 1970s. - Stark Mill, 117 Corinth Road, Hogansville, Troup County, GA

  13. Factors contributing to milling quality differences in MY3, a 'RiceCAP' project milling population

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A unique California long grain milling population is being phenotyped for milling and fissuring characteristics within the RiceCAP project. Low milling parent of this population has difference in grain shape, degree of chalkiness, and amylose content, as compared to the high milling parent. Contri...

  14. 75 FR 71463 - Woodland Mills Corporation Mill Spring, NC; Notice of Revised Determination on Reconsideration

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-23

    ... (75 FR 49524). Workers at the subject firm are engaged in employment related to the production of... Employment and Training Administration Woodland Mills Corporation Mill Spring, NC; Notice of Revised... of Woodland Mills Corporation, Mill Spring, North Carolina, to apply for Trade Adjustment...

  15. Effect of asymmetric hot rolling on texture, microstructure and magnetic properties in a non-grain oriented electrical steel

    NASA Astrophysics Data System (ADS)

    Chen, S.; Butler, J.; Melzer, S.

    2014-11-01

    In this study, both asymmetric hot rolling (AHR) and conventional hot rolling (CHR) were carried out to study the effect of the hot rolling conditions on the evolution of the texture and microstructure in a non-grain oriented (NGO) steel. The microstructure and texture in the subsequent processing stages were characterised and related to the final magnetic properties. The results show that AHR, compared with CHR, tends to homogenise texture through thickness of the hot band strips. AHR results in a higher fraction of the θ-fibre ({0 0 1}) and a lower fraction of the γ-fibre ({1 1 1}) in the hot band strips, which are favourable features in relation to the magnetic properties of the strip. However, the favourable features observed in hot rolled AHR strips are eliminated after cold rolling and annealing. Contrarily, the required θ-fibre is decreased and the unwanted γ-fibre is intensified in the AHR sheet after cold rolling and their strength is maintained in the subsequent process steps. On the other hand, AHR does not produce a discernible change in the grain size in the hot band annealed strip and in the final annealed sheet, except that the magnetic anisotropy in the AHR is improved after skin pass and extra annealing as the result of the redistribution of the texture components within the θ-fibre, no significant improvement of the magnetic properties as a direct consequence of the application of asymmetric hot rolling has been observed under the current AHR experimental conditions.

  16. Effect of Hot Rolling Process on Microstructure and Properties of Low-Carbon Al-Killed Steels Produced Through TSCR Technology

    NASA Astrophysics Data System (ADS)

    Paul, S. K.; Ahmed, U.; Megahed, G. M.

    2011-10-01

    Low-carbon Al-killed hot rolled strips for direct forming, cold rolling, and galvanizing applications are produced from the similar chemistry at Ezz Flat Steel (EFS) through thin slab casting and rolling (TSCR) technology. The desired mechanical and microstructural properties in hot bands for different applications are achieved through control of hot rolling parameters, which in turn control the precipitation and growth of AlN. Nitrogen in solid solution strongly influences the yield strength (YS), ductility, strain aging index (SAI), and other formability properties of steel. The equilibrium solubility of AlN in austenite at different temperatures and its isothermal precipitation have been studied. To achieve the formability properties for direct forming, soluble nitrogen is fixed as AlN by coiling the strip at higher temperatures. For stringent cold forming, boron was added below the stoichiometric ratio with nitrogen, which improved the formability properties dramatically. The requirements of hot band for processing into cold rolled and annealed deep drawing sheets are high SAI and fine-grain microstructure. Higher finish rolling and low coiling temperatures are used to achieve these. Fully processed cold rolled sheets from these hot strips at customer's end have shown good formability properties. Coil break marks observed in some coils during uncoiling were found to be associated with yielding phenomenon. The spike height (difference between upper and lower yield stresses) and yield point elongation (YPE) were found to be the key material parameters for the break marks. Factors affecting these parameters have been studied and the coiling temperature optimized to overcome the problem.

  17. Effects of rolling conditions on grain orientation and magnetic properties of thin-gauged 3% Si-Fe sheets

    SciTech Connect

    Kim, J.C.; Heo, N.H.; Chai, K.H.; Na, J.G.; Woo, J.S.; Kim, G.M.

    1998-04-03

    3% Si-Fe sheets are widely used as core material of large transformers, large rotating machines and pole transformers due to characteristic soft magnetic properties, where energy losses during magnetization are critically concerned. The magnetic characteristics in silicon iron arises from a preferred grain orientation, i.e. (110) [001] Goss texture which forms after cold rolling followed by secondary recrystallization. In this paper, effects of rolling direction on the grain orientation and magnetic properties of the thin-gauged 3% Si-Fe sheets are investigated.

  18. Rolling element bearing defect diagnosis under variable speed operation through angle synchronous averaging of wavelet de-noised estimate

    NASA Astrophysics Data System (ADS)

    Mishra, C.; Samantaray, A. K.; Chakraborty, G.

    2016-05-01

    Rolling element bearings are widely used in rotating machines and their faults can lead to excessive vibration levels and/or complete seizure of the machine. Under special operating conditions such as non-uniform or low speed shaft rotation, the available fault diagnosis methods cannot be applied for bearing fault diagnosis with full confidence. Fault symptoms in such operating conditions cannot be easily extracted through usual measurement and signal processing techniques. A typical example is a bearing in heavy rolling mill with variable load and disturbance from other sources. In extremely slow speed operation, variation in speed due to speed controller transients or external disturbances (e.g., varying load) can be relatively high. To account for speed variation, instantaneous angular position instead of time is used as the base variable of signals for signal processing purposes. Even with time synchronous averaging (TSA) and well-established methods like envelope order analysis, rolling element faults in rolling element bearings cannot be easily identified during such operating conditions. In this article we propose to use order tracking on the envelope of the wavelet de-noised estimate of the short-duration angle synchronous averaged signal to diagnose faults in rolling element bearing operating under the stated special conditions. The proposed four-stage sequential signal processing method eliminates uncorrelated content, avoids signal smearing and exposes only the fault frequencies and its harmonics in the spectrum. We use experimental data1

  19. Machine Shop. Module 6: Milling. Instructor's Guide.

    ERIC Educational Resources Information Center

    Walden, Charles H.

    This document consists of materials for a 12-unit course on the following topics: (1) introduction to milling; (2) structure and accessories; (3) safety and maintenance; (4) cutting-tool variables; (5) basic set-up activities; (6) squaring a workpiece; (7) hole-making operations; (8) form milling; (9) machining keyways; (10) milling angular…

  20. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 43 Public Lands: Interior 2 2011-10-01 2011-10-01 false Milling. 3596.1 Section 3596.1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct...

  1. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 43 Public Lands: Interior 2 2014-10-01 2014-10-01 false Milling. 3596.1 Section 3596.1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct...

  2. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 43 Public Lands: Interior 2 2013-10-01 2013-10-01 false Milling. 3596.1 Section 3596.1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct...

  3. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 43 Public Lands: Interior 2 2012-10-01 2012-10-01 false Milling. 3596.1 Section 3596.1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct...

  4. Properties of dispersion-strengthened chromium - 4-volume-percent-thoria alloys produced by ball milling in hydrogen iodide

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1974-01-01

    The effects of processing variables on the tensile properties and ductile-to-brittle transition temperature (DBTT) of Cr + 4 vol. %ThO2 alloys and of pure Cr produced by ball milling in hydrogen iodide were investigated. Hot rolled Cr + ThO2 was stronger than either hot pressed Cr + ThO2 or pure Cr at temperatures up to 1537 C. Hot pressed Cr + ThO2 had a DBTT of 501 C as compared with minus 8 to 24 C for the hot rolled Cr + ThO2 and with 139 C for pure Cr. It is postulated that the dispersoid in the hot rolled alloys lowers the DBTT by inhibiting recovery and recrystallization of the strained structure.

  5. Extracting lignins from mill wastes

    NASA Technical Reports Server (NTRS)

    Humphrey, M. F.

    1977-01-01

    Addition of quaternary ammonium compound and activated charcoal to pulp and mill wastes precipitates lignins in sludge mixture. Methanol dissolves lignins for separation from resulting slurry. Mineral acid reprecipitates lignins in filtered solution. Quaternary ammonium compound, activated charcoal, as well as water may be recovered and recycled from this process.

  6. J. S. Mill on Education

    ERIC Educational Resources Information Center

    Ryan, Alan

    2011-01-01

    Mill may be said either to have written rather little on education or to have written a very great deal. He himself distinguished between a "narrow" and a "wider" sense of education, the former limited to what happens in formal educational settings, the latter embracing all the influences that make us who and what we are. He wrote rather little on…

  7. Low-cost boring mill

    NASA Technical Reports Server (NTRS)

    Hibdon, R. A.

    1979-01-01

    Portable unit and special fixture serve as boring mill. Machine, fabricated primarily from scrap metal, was designed and set up in about 12 working days. It has reduced setup and boring time by 66 percent as compared with existing boring miles, thereby making latter available for other jobs. Unit can be operated by one man.

  8. Diploma Mills. Degrees of Fraud.

    ERIC Educational Resources Information Center

    Stewart, David W.; Spille, Henry A.

    Drawing on nearly 6 years of findings by the American Council of Education's Center for Adult Learning and Educational Credentials, this book exposes the techniques that diploma mills (shadowy educational institutions with addresses ranging from shopping malls to post office boxes) use to lure prospective students. Explanations of how many of…

  9. Wheelchair tire rolling resistance and fatigue.

    PubMed

    Kauzlarich, J J; Thacker, J G

    1985-07-01

    The hysteresis loss theory of rolling resistance is developed for solid rubber wheelchair tires. The analysis is used to correlate test data for a clay-filled natural rubber and a polyurethane tire material. A discussion of tire rolling work, hysteresis loss factor measurement, and rolling loss measurement is presented. An example calculation of rolling resistance for a polyurethane tire is given in detail. The subject of solid rubber tire design is developed on the basis of recommended fatigue life theory and practice. It is shown that polyurethane tires have a useful fatigue life due to a high shear modulus at useful values of hardness. This characteristic of polyurethane, if exploited, is predicted to lead to a tire with a lower rolling resistance than other wheelchair tires available. The effect of surface roughness on rolling resistance is briefly discussed and some experimental results are listed. The purpose of this paper is to give the rehabilitation engineer the means for wheelchair tire rolling resistance and fatigue life design and the methods to assess the tire characteristics when a tire design is modified or a new tire material is contemplated. Other important design factors, such as wear and chemical degradation, are not discussed, but references are suggested for information on these topics. As in most research and development projects, this study raises problems which need further work. For example, the fatigue properties of the rubber compounds employed in this application are not completely understood; this subject is planned for future investigation. PMID:3835263

  10. Inflation with a constant rate of roll

    NASA Astrophysics Data System (ADS)

    Motohashi, Hayato; Starobinsky, Alexei A.; Yokoyama, Jun'ichi

    2015-09-01

    We consider an inflationary scenario where the rate of inflaton roll defined by ̈phi/H dot phi remains constant. The rate of roll is small for slow-roll inflation, while a generic rate of roll leads to the interesting case of 'constant-roll' inflation. We find a general exact solution for the inflaton potential required for such inflaton behaviour. In this model, due to non-slow evolution of background, the would-be decaying mode of linear scalar (curvature) perturbations may not be neglected. It can even grow for some values of the model parameter, while the other mode always remains constant. However, this always occurs for unstable solutions which are not attractors for the given potential. The most interesting particular cases of constant-roll inflation remaining viable with the most recent observational data are quadratic hilltop inflation (with cutoff) and natural inflation (with an additional negative cosmological constant). In these cases even-order slow-roll parameters approach non-negligible constants while the odd ones are asymptotically vanishing in the quasi-de Sitter regime.

  11. Cold pool dissipation

    NASA Astrophysics Data System (ADS)

    Grant, Leah D.; Heever, Susan C.

    2016-02-01

    The mechanisms by which sensible heat fluxes (SHFs) alter cold pool characteristics and dissipation rates are investigated in this study using idealized two-dimensional numerical simulations and an environment representative of daytime, dry, continental conditions. Simulations are performed with no SHFs, SHFs calculated using a bulk formula, and constant SHFs for model resolutions with horizontal (vertical) grid spacings ranging from 50 m (25 m) to 400 m (200 m). In the highest resolution simulations, turbulent entrainment of environmental air into the cold pool is an important mechanism for dissipation in the absence of SHFs. Including SHFs enhances cold pool dissipation rates, but the processes responsible for the enhanced dissipation differ depending on the SHF formulation. The bulk SHFs increase the near-surface cold pool temperatures, but their effects on the overall cold pool characteristics are small, while the constant SHFs influence the near-surface environmental stability and the turbulent entrainment rates into the cold pool. The changes to the entrainment rates are found to be the most significant of the SHF effects on cold pool dissipation. SHFs may also influence the timing of cold pool-induced convective initiation by altering the environmental stability and the cold pool intensity. As the model resolution is coarsened, cold pool dissipation is found to be less sensitive to SHFs. Furthermore, the coarser resolution simulations not only poorly but sometimes wrongly represent the SHF impacts on the cold pools. Recommendations are made regarding simulating the interaction of cold pools with convection and the land surface in cloud-resolving models.

  12. Cold fusion, Alchemist's dream

    SciTech Connect

    Clayton, E.D.

    1989-09-01

    In this report the following topics relating to cold fusion are discussed: muon catalysed cold fusion; piezonuclear fusion; sundry explanations pertaining to cold fusion; cosmic ray muon catalysed cold fusion; vibrational mechanisms in excited states of D{sub 2} molecules; barrier penetration probabilities within the hydrogenated metal lattice/piezonuclear fusion; branching ratios of D{sub 2} fusion at low energies; fusion of deuterons into {sup 4}He; secondary D+T fusion within the hydrogenated metal lattice; {sup 3}He to {sup 4}He ratio within the metal lattice; shock induced fusion; and anomalously high isotopic ratios of {sup 3}He/{sup 4}He.

  13. Signal and power roll ring testing update

    NASA Technical Reports Server (NTRS)

    Smith, Dennis W.

    1989-01-01

    The development of the roll ring as a long-life, low-torque alternative to the slip ring is discussed. A roll ring consists of one or more circular flexures captured by their own spring force in the annular space between two concentric conductors or contact rings. The advantages of roll rings over other types of electrical transfer devices are: extremely low drag torque, high transfer efficiencies in high-power configurations, extremely low wear debris generation, long life, and low weight for high-power applications.

  14. Rolling process for producing biaxially textured substrates

    DOEpatents

    Goyal, Amit

    2004-05-25

    A method of preparing a biaxially textured article includes the steps of: rolling a metal preform while applying shear force thereto to form as-rolled biaxially textured substrate having an a rotated cube texture wherein a (100) cube face thereof is parallel to a surface of said substrate, and wherein a [100] direction thereof is at an angle of at least 30.degree. relative to the rolling direction; and depositing onto the surface of the biaxially textured substrate at least one epitaxial layer of another material to form a biaxially textured article.

  15. Metal powder reactions in ball milling

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1976-01-01

    On milling chromium powder in three metal chlorides and either chromium or nickel powders in ten organic liquids representative of nine different functional groups, the powders always reacted with the liquids and became contaminated with elements from them. The milled powders had specific surface areas ranging from 0.14 to 37 sq m/g, and the total contamination with elements from the milling liquid ranged from 0.01 to 56 wt%. In most milling runs, compounds resulting from substitution, addition, or elimination reactions formed in or from the milling liquid, and in most runs with organic liquids H2, CH4, and CO2 were generated.

  16. Cold stress and the cold pressor test.

    PubMed

    Silverthorn, Dee U; Michael, Joel

    2013-03-01

    Temperature and other environmental stressors are known to affect blood pressure and heart rate. In this activity, students perform the cold pressor test, demonstrating increased blood pressure during a 1- to 2-min immersion of one hand in ice water. The cold pressor test is used clinically to evaluate autonomic and left ventricular function. This activity is easily adapted to an inquiry format that asks students to go to the scientific literature to learn about the test and then design a protocol for carrying out the test in classmates. The data collected are ideal for teaching graphical presentation of data and statistical analysis. PMID:23471256

  17. Evolution of microstructure and texture during recovery and recrystallization in heavily rolled aluminum

    NASA Astrophysics Data System (ADS)

    Mishin, O. V.; Godfrey, A.; Yu, T.; Hansen, N.; Jensen, D. Juul

    2015-04-01

    The annealing behavior of nanostructured aluminum AA1050 prepared by cold rolling to an ultrahigh strain (εvM = 6.4) has been investigated using both transmission electron microscopy and electron backscatter diffraction techniques, paying particular attention to changes in microstructure and texture during recovery and their influence on subsequent recrystallization. It is found that coarsening of lamellar structures during recovery can occur via triple junction motion, and that this process can modify the proportion of different boundary types and texture components compared to those in the cold rolled material. Additionally, the heavily deformed material is characterized by different textures and different spatial arrangements of rolling texture components in the center and subsurface. It is found that changes in the misorientation distribution and texture during coarsening are greatly affected by the initial spatial distribution of crystallographic orientations. In particular, the reduction in the fraction of high angle boundaries observed during recovery is much more pronounced in the subsurface layers than in the center layer. The initial through-thickness heterogeneity is thus greatly enhanced during recovery, which leads to significant differences in recrystallized microstructure and texture in the different layers.

  18. Research regarding to behavior on advanced plastic from rolling mills equipment

    NASA Astrophysics Data System (ADS)

    Ardelean, M.; Ardelean, E.; Popa, E.; Josan, A.; Socalici, A.

    2016-02-01

    New advanced plastic can be used in construction of different equipment's from some industries; due to mechanical properties closer to nonferrous materials. In steel industries uses of this materials are limited because working temperature is too low, related to nonferrous or ferrous material. In this paper is presented some researches related to replacement of bronze material with advanced plastic in construction of antifriction bearings. For replaces of this material with engineering plastic product, it was calculated analytical and using simulation, forces in node of braking mechanism. Using these loads, it was make simulation regarding behavior of static loads with finite element software. Based on these researches, this bearing can be made from engineering plastic product, in same qualitative and technical condition, and this is a way to reduce maintenance and exploitation cost.

  19. 21 CFR 136.160 - Raisin bread, rolls, and buns.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 2 2014-04-01 2014-04-01 false Raisin bread, rolls, and buns. 136.160 Section 136....160 Raisin bread, rolls, and buns. (a) Each of the foods raisin bread, raisin rolls, and raisin buns... of ingredients prescribed for bread, rolls or buns by § 136.110, except that: (1) Not less than...

  20. 21 CFR 136.130 - Milk bread, rolls, and buns.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 2 2012-04-01 2012-04-01 false Milk bread, rolls, and buns. 136.130 Section 136....130 Milk bread, rolls, and buns. (a) Each of the foods milk bread, milk rolls, and milk buns conforms... ingredients prescribed for bread, rolls or buns by § 136.110 except that: (1) The only moistening...

  1. 21 CFR 136.160 - Raisin bread, rolls, and buns.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 2 2011-04-01 2011-04-01 false Raisin bread, rolls, and buns. 136.160 Section 136....160 Raisin bread, rolls, and buns. (a) Each of the foods raisin bread, raisin rolls, and raisin buns... of ingredients prescribed for bread, rolls or buns by § 136.110, except that: (1) Not less than...

  2. 21 CFR 136.130 - Milk bread, rolls, and buns.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 2 2013-04-01 2013-04-01 false Milk bread, rolls, and buns. 136.130 Section 136....130 Milk bread, rolls, and buns. (a) Each of the foods milk bread, milk rolls, and milk buns conforms... ingredients prescribed for bread, rolls or buns by § 136.110 except that: (1) The only moistening...

  3. 21 CFR 136.160 - Raisin bread, rolls, and buns.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Raisin bread, rolls, and buns. 136.160 Section 136....160 Raisin bread, rolls, and buns. (a) Each of the foods raisin bread, raisin rolls, and raisin buns... of ingredients prescribed for bread, rolls or buns by § 136.110, except that: (1) Not less than...

  4. 21 CFR 136.160 - Raisin bread, rolls, and buns.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 2 2012-04-01 2012-04-01 false Raisin bread, rolls, and buns. 136.160 Section 136....160 Raisin bread, rolls, and buns. (a) Each of the foods raisin bread, raisin rolls, and raisin buns... of ingredients prescribed for bread, rolls or buns by § 136.110, except that: (1) Not less than...

  5. 21 CFR 136.130 - Milk bread, rolls, and buns.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 2 2014-04-01 2014-04-01 false Milk bread, rolls, and buns. 136.130 Section 136....130 Milk bread, rolls, and buns. (a) Each of the foods milk bread, milk rolls, and milk buns conforms... ingredients prescribed for bread, rolls or buns by § 136.110 except that: (1) The only moistening...

  6. 21 CFR 136.160 - Raisin bread, rolls, and buns.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 2 2013-04-01 2013-04-01 false Raisin bread, rolls, and buns. 136.160 Section 136....160 Raisin bread, rolls, and buns. (a) Each of the foods raisin bread, raisin rolls, and raisin buns... of ingredients prescribed for bread, rolls or buns by § 136.110, except that: (1) Not less than...

  7. Why Low Bounce Balls Exhibit High Rolling Resistance

    ERIC Educational Resources Information Center

    Cross, Rod

    2015-01-01

    A simple experiment is described to measure the coefficient of rolling friction for a low bounce ball rolling on a horizontal surface. As observed previously by others, the coefficient increased with rolling speed. The energy loss due to rolling friction can be explained in terms of the measured coefficient of restitution for the ball, meaning…

  8. Primary cold agglutinin disease.

    PubMed

    Mondal, Prabodh Chandra; Chakraborty, Partha Pratim; Bera, Mitali

    2011-07-01

    A 4-year-old girl presented with severe pallor and intermittent passage of cola-coloured urine. Routine investigations were suggestive of auto-immune haemolytic anaemia. Red cell agglutination was observed in peripheral smear and patient's serum was positive for cold agglutinins. Thorough work-up ruled out secondary cold agglutinin disease. Patient was treated successfully with corticosteroids. PMID:22315851

  9. Cold Sores (HSV-1)

    MedlinePlus

    ... Help a Friend Who Cuts? Cold Sores (HSV-1) KidsHealth > For Teens > Cold Sores (HSV-1) Print A A A Text Size What's in ... person's lips, are caused by herpes simplex virus-1 (HSV-1) . But they don't just show ...

  10. Liquid metal cold trap

    DOEpatents

    Hundal, Rolv

    1976-01-01

    A cold trap assembly for removing impurities from a liquid metal being provided with a hole between the incoming impure liquid metal and purified outgoing liquid metal which acts as a continuous bleed means and thus prevents the accumulation of cover gases within the cold trap assembly.

  11. Cold fusion research

    SciTech Connect

    1989-11-01

    I am pleased to forward to you the Final Report of the Cold Fusion Panel. This report reviews the current status of cold fusion and includes major chapters on Calorimetry and Excess Heat, Fusion Products and Materials Characterization. In addition, the report makes a number of conclusions and recommendations, as requested by the Secretary of Energy.

  12. Next-Generation Space Ambitions Keep Rolling

    NASA Video Gallery

    As space shuttle Atlantis rolled to its new home at the Kennedy Space Center Visitor Complex earlier this month, NASA and its commercial crew partners reflected on the Space Shuttle Program's treme...

  13. The rolling and skidding of automobile tyres

    NASA Astrophysics Data System (ADS)

    Tabor, D.

    1994-09-01

    This article deals in simple terms with the rolling and skidding of automobile tyres. It shows that skid resistance on slippery road surfaces may be significantly increased by using tyre treads of high hysteresis loss.

  14. 9 CFR 381.159 - Poultry rolls.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... subchapter, in 9 CFR Chapter III, Subchapter E, or in 21 CFR Chapter I, Subchapter A or Subchapter B. In... use as binders in poultry rolls: transglutaminase enzyme at up to 65 ppm. When binding agents...

  15. Roll Dynamics in a Free Flying Dragonfly

    NASA Astrophysics Data System (ADS)

    Melfi, James; Leonardo, Anthony; Wang, Z. Jane

    2014-11-01

    Dragonflies are capable of executing fast turning maneuvers. A typical free-flight maneuver includes rotations in all three degrees of freedom; yaw, pitch, and roll. This makes it difficult to identify the key changes to wing kinematics responsible for controlling each degree of freedom. Therefore we focus on a single motion; roll about the body longitudinal axis in a combined experimental and computational study. To induce rolling, a dragonfly is released from a magnetic tether while inverted. Both wing and body kinematics are recorded using multiple high speed cameras. The kinematics are replayed in a computer simulation of the flight, with forces and torques based on quasi-steady aerodynamics. By examining the effect of each kinematic change individually, we determine the key changes a dragonfly uses to both instigate, maintain, and end a rolling motion.

  16. Soyuz Rolled to Launch Pad in Kazakhstan

    NASA Video Gallery

    The Soyuz rocket is rolled out to the launch pad by train on Tuesday, March 26, 2013, at the Baikonur Cosmodrome in Kazakhstan. Launch of the Soyuz rocket is scheduled for March 29 and will send Ex...

  17. Rolling-Contact Spalling In Bearings

    NASA Technical Reports Server (NTRS)

    Kumar, A. M.; Kulkarni, S. M.; Bhargava, B.; Hahn, G. T.; Rubin, C. A.

    1990-01-01

    Report describes experimental and theoretical studies of effects of thermal and mechanical contact stresses and attendant plastic deformations responsible for rolling-contact spalling of the 440C-steel bearings in high-pressure-oxygen turbopump.

  18. Moesin regulates neutrophil rolling velocity in vivo.

    PubMed

    Matsumoto, Masanori; Hirata, Takako

    2016-01-01

    During inflammation, the selectin-induced slow rolling of neutrophils on venules cooperates with chemokine signaling to mediate neutrophil recruitment into tissues. Previous studies identified P-selectin glycoprotein ligand-1 (PSGL-1) and CD44 as E-selectin ligands that activate integrins to induce slow rolling. We show here that in TNF-α-treated cremaster muscle venules, slow leukocyte rolling was impaired in mice deficient in moesin, a member of the ezrin-radixin-moesin (ERM) family. Accordingly, neutrophil recruitment in a peritonitis model was decreased in moesin-deficient mice when chemokine signaling was blocked with pertussis toxin. These results suggest that moesin contributes to the slow rolling and subsequent recruitment of neutrophils during inflammation. PMID:27131737

  19. Roll measurement of Tevatron dipoles and quadrupoles

    SciTech Connect

    Volk, J.T.; Elementi, L.; Gollwitzer, K.; Jostlein, H.; Nobrega, F.; Shiltsev, V.; Stefanski, R.

    2006-09-01

    In 2003 a simple digital level system was developed to allow for rapid roll measurements of all dipoles and quadrupoles in the Tevatron. The system uses a Mitutoyo digital level and a PC running MS WINDOWS XP and LAB VIEW to acquire data on the upstream and downstream roll of each magnet. The system is sufficiently simple that all 1,000 magnets in the Tevatron can be measured in less than 3 days. The data can be quickly processed allowing for correction of rolled magnets by the Fermilab alignment group. Data will be presented showing the state of the Tevatron in 2003 and the changes in rolls as measured in each shutdown since then.

  20. Characterization of cold hardiness in quince: potential pear rootstock candidates for northern pear production regions

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The US pear industry lacks a size-controlling, precocious rootstock for pear production. Commercially available selections of quince (Cydonia oblonga Mill.) have been reported to possess insufficient cold tolerance for northern latitude sites. Fifty in-situ clonal quince accessions with diverse orig...