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Sample records for combined cycle fatigue

  1. Probabilistic Simulation for Combined Cycle Fatigue in Composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2010-01-01

    A methodology to compute probabilistic fatigue life of polymer matrix laminated composites has been developed and demonstrated. Matrix degradation effects caused by long term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress dependent multifactor interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/- 45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical cyclic loads and low thermal cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical cyclic loads and high thermal cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  2. Low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Solomon, H. D. (Editor); Kaisand, L. R. (Editor); Halford, G. R. (Editor); Leis, B. N. (Editor)

    1988-01-01

    The papers contained in this volume focus on various aspects of low cycle fatigue, including cyclic deformation, crack propagation, high-temperature low cycle fatigue, microstructural defects, multiaxial and variable amplitude loading, and life prediction. Papers are presented on the low cycle fatigue of some aluminum alloys, prediction of crack growth under creep-fatigue loading conditions, high-temperature low cycle fatigue behavior and lifetime prediction of a nickel-base ODS alloy, and an integrated approach to creep-fatigue life prediction. Other topics discussed include thermal fatigue testing of coated monocrystalline superalloys, low cycle fatigue of Al-Mg-Si alloys, and the effect of superimposed stresses at high frequency on low cycle fatigue.

  3. Low-cycle thermal fatigue

    NASA Technical Reports Server (NTRS)

    Halford, G. R.

    1986-01-01

    A state-of-the-art review is presented of the field of thermal fatigue. Following a brief historical review, the concept is developed that thermal fatigue can be viewed as processes of unbalanced deformation and cracking. The unbalances refer to dissimilar mechanisms occurring in opposing halves of thermal fatigue loading and unloading cycles. Extensive data summaries are presented and results are interpreted in terms of the unbalanced processes involved. Both crack initiation and crack propagation results are summarized. Testing techniques are reviewed, and considerable discussion is given to a technique for thermal fatigue simulation, known as the bithermal fatigue test. Attention is given to the use of isothermal life prediction methods for the prediction of thermal fatigue lives. Shortcomings of isothermally-based life prediction methods are pointed out. Several examples of analyses and thermal fatigue life predictions of high technology structural components are presented. Finally, numerous dos and don'ts relative to design against thermal fatigue are presented.

  4. Low cycle fatigue in turbines

    NASA Technical Reports Server (NTRS)

    Brun, M.

    1978-01-01

    Behavior of certain components at low-cycle fatigue is a parameter related to the conditions of use of turbines, to the technology of engine production and to the precision of its regulation. The laboratory takes this into account using data from sophisticated tests and rigorous analyses. The production plan includes careful examination of possible causes of premature rupture. This parameter has motivated the metallurgy industry to develop new materials and new technology.

  5. Multiaxial fatigue low cycle fatigue testing

    NASA Technical Reports Server (NTRS)

    Zamrik, S. Y.

    1985-01-01

    Multiaxial testing methods are reviewed. Advantages and disadvantages of each type test is discussed. Significant multiaxial data available in the literature is analyzed. The yield theories are compared for multiaxial fatigue analysis.

  6. Development of India-specific RAFM steel through optimization of tungsten and tantalum contents for better combination of impact, tensile, low cycle fatigue and creep properties

    NASA Astrophysics Data System (ADS)

    Laha, K.; Saroja, S.; Moitra, A.; Sandhya, R.; Mathew, M. D.; Jayakumar, T.; Rajendra Kumar, E.

    2013-08-01

    Effects of tungsten and tantalum contents on impact, tensile, low cycle fatigue and creep properties of Reduced Activation Ferritic-Martensitic (RAFM) steel were studied to develop India-specific RAFM steel. Four heats of the steel have been melted with tungsten and tantalum contents in the ranges 1-2 wt.% and 0.06-0.14 wt.% respectively. Increase in tungsten content increased the ductile-to-brittle transition temperature (DBTT), low cycle fatigue and creep strength of the steel, whereas the tensile strength was not changed significantly. Increase in tantalum content increased the DBTT and low cycle fatigue strength of the steel whereas the tensile and creep strength decreased. Detailed TEM investigations revealed enhanced microstructural stability of the steel against creep exposure on tungsten addition. The RAFM steel having 1.4 wt.% tungsten with 0.06 wt.% tantalum was found to possess optimum combination of impact, tensile, low cycle fatigue and creep properties and is considered for Indian-specific RAFM steel. Low temperature impact energy of the RAFM steel is quite sensitive to the contents of tungsten and tantalum. The DBTT increased with both the tungsten and tantalum contents. Tungsten and tantalum contents in the investigated ranges had no appreciable effect on the tensile properties of the RAFM steel. Low cycle fatigue life of the RAFM steel increased with the increase in tungsten and tantalum contents. The softening rate with cyclic exposure was lowest for tungsten content of 1.4 wt.%, further increase in tungsten led to an increase in softening rate. Creep deformation and rupture strength of the RAFM steel were found to be quite sensitive to the tungsten and tantalum contents. Creep strength of the steel increased with increase in tungsten content and decreased with increase in tantalum content. Based on the study, the chemical composition of India-specific RAFM steel has been established as 9Cr-1.4W-0.06Ta-V, having optimum combination of strength and

  7. Combined bending-torsion fatigue reliability. III

    NASA Technical Reports Server (NTRS)

    Kececioglu, D.; Chester, L. B.; Nolf, C. F., Jr.

    1975-01-01

    Results generated by three, unique fatigue reliability research machines which can apply reversed bending loads combined with steady torque are presented. AISI 4340 steel, grooved specimens with a stress concentration factor of 1.42 and 2.34, and Rockwell C hardness of 35/40 were subjected to various combinations of these loads and cycled to failure. The generated cycles-to-failure and stress-to-failure data are statistically analyzed to develop distributional S-N and Goodman diagrams. Various failure theories are investigated to determine which one represents the data best. The effects of the groove, and of the various combined bending-torsion loads, on the S-N and Goodman diagrams are determined. Two design applications are presented which illustrate the direct useability and value of the distributional failure governing strength and cycles-to-failure data in designing for specified levels of reliability and in predicting the reliability of given designs.

  8. Low-cycle fatigue testing methods

    NASA Technical Reports Server (NTRS)

    Lieurade, H. P.

    1978-01-01

    The good design of highly stressed mechanical components requires accurate knowledge of the service behavior of materials. The main methods for solving the problems of designers are: determination of the mechanical properties of the material after cyclic stabilization; plotting of resistance to plastic deformation curves; effect of temperature on the life on low cycle fatigue; and simulation of notched parts behavior.

  9. Low cycle fatigue of Eurofer 97

    NASA Astrophysics Data System (ADS)

    Marmy, Pierre; Kruml, Tomas

    2008-06-01

    We have investigated the low cycle fatigue and creep-fatigue properties of Eurofer 97 and observed the associated microstructural changes. The as received structure is composed of equiaxed subgrains and a few martensite laths with a high dislocation density. Fatigue tests have been carried out in air or in high vacuum, from room temperature to 550 °C, under total strain control. It has been found that the influence of the test temperature on the fatigue endurance is not significant. The softening behaviour as a function of the imposed strain amplitude and temperature has been analysed in detail. The softening rate is independent of the imposed strain but strongly enhanced at the highest test temperature. Creep-fatigue tests were run, imposing a 500 s dwell at the maximum tensile strain of the loading cycle, at a total strain range of 0.5%, 0.8% and 1.4%, and at 150, 300 and 550 °C. The influence of the hold time is important only at the highest test temperature, under low applied strains. It was found that at the beginning of life, at the highest temperature, the softening rate with hold times is much stronger as compared to the softening rate without hold times. The amount of stress relaxed during the dwell is independent of the applied strain, at the end of life. The effect of fatigue with and without hold times up to medium temperatures on the microstructure was to lower the dislocation density and to decompose the laths and large grains into a homogeneous structure of submicron grains. At the highest test temperature, an increase of the subgrain size and carbide coarsening were observed.

  10. Introduction to combined cycles

    NASA Astrophysics Data System (ADS)

    Moore, M. J.

    Ideas and concepts underlying the technology of combined cycles including the scientific principles involved and the reasons these cycles are in fashion at the present time, are presented. A cycle is a steady flow process for conversion of heat energy into work, in which a working medium passes through a range of states, returning to its original state. Cycles for power production are the steam cycle, which is a closed cycle, and the gas turbine, which represents an open cycle. Combined cycle thermodynamic parameters, are discussed. The general arrangement of the plant is outlined and important features of their component parts described. The scope for future development is discussed. It is concluded that for the next few years the natural gas fired combined cycle will be the main type of plant installed for electricity generation and cogeneration. Whilst gas turbines may not increase substantially in unit size, there remains scope for further increase in firing temperature with consequent increase in cycle performance. However the larger global reserves of coal are providing an incentive to the development of plant for clean coal combustion using the inherent advantage of the combined cycle to attain high efficiencies.

  11. High Cycle Thermal Fatigue in French PWR

    SciTech Connect

    Blondet, Eric; Faidy, Claude

    2002-07-01

    Different fatigue-related incidents which occurred in the world on the auxiliary lines of the reactor coolant system (SIS, RHR, CVC) have led EDF to search solutions in order to avoid or to limit consequences of thermodynamic phenomenal (Farley-Tihange, free convection loop and stratification, independent thermal cycling). Studies are performed on mock-up and compared with instrumentation on nuclear power stations. At the present time, studies allow EDF to carry out pipe modifications and to prepare specifications and recommendations for next generation of nuclear power plants. In 1998, a new phenomenal appeared on RHR system in Civaux. A crack was discovered in an area where hot and cold fluids (temperature difference of 140 deg. C) were mixed. Metallurgic studies concluded that this crack was caused by high cycle thermal fatigue. Since 1998, EDF is making an inventory of all mixing areas in French PWR on basis of criteria. For all identified areas, a method was developed to improve the first classifying and to keep back only potential damage pipes. Presently, studies are performing on the charging line nozzle connected to the reactor pressure vessel. In order to evaluate the load history, a mock-up has been developed and mechanical calculations are realised on this nozzle. The paper will make an overview of EDF conclusions on these different points: - dead legs and vortex in a no flow connected line; - stratification; - mixing tees with high {delta}T. (authors)

  12. Low cycle dwell time fatigue in Ti-6242

    SciTech Connect

    Kassner, M.E.; Faber, R.; Li, X.; Ge, Y.; Kosaka, Y.; Bristow, B.; Reichman, S.H.; Hall, J.A.

    1999-07-01

    Ambient temperature low cycle dwell time and conventional low cycle fatigue tests were performed on Ti-6Al-2Sn-4Zr-2Mo (Ti-6242). Specimens were solution annealed at various temperatures below the beta transus to control the volume fraction of primary alpha. The influence of the changes in primary alpha phase on low cycle dwell time fatigue life (DLCF) were determined and compared to the conventional low cycle fatigue (LCF) properties of the alloy. A dwell significantly decreased the number of cycles to failure. Increasing primary alpha associated with lower solution temperatures significantly increased susceptibility to low cycle dwell time fatigue although this effect, and DLCF in general, diminished with decreasing stress. It is believed that the susceptibility to dwell fatigue may be associated with ambient temperature, time-dependent, cyclic (creep) plasticity.

  13. Investigation of Thermal High Cycle and Low Cycle Fatigue Mechanisms of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1998-01-01

    Thick thermal barrier coating systems in a diesel engine experience severe thermal low cycle fatigue (LCF) and high cycle fatigue (HCF) during engine operation. In this paper, the mechanisms of fatigue crack initiation and propagation in a ZrO2-8wt% Y2O3 thermal barrier coating, under simulated engine thermal LCF and HCF conditions, are investigated using a high power CO2 laser. Experiments showed that the combined LCF-HCF tests induced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. Lateral crack branching and the ceramic/bond coat interface delaminations were also facilitated by HCF thermal loads, even in the absence of severe interfacial oxidation. Fatigue damage at crack wake surfaces, due to such phenomena as asperity/debris contact induced cracking and splat pull-out bending during cycling, was observed especially for the combined LCF-HCF tests. It is found that the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. The failure associated with HCF process, however, is mainly associated with a surface wedging mechanism. The interaction between the LCF, HCF and ceramic coating creep, and the relative importance of LCF and HCF in crack propagation are also discussed based on the experimental evidence.

  14. Investigation of Thermal High Cycle and Low Cycle Fatigue Mechanisms of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1998-01-01

    Thick thermal barrier coating systems in a diesel engine experience severe thermal low cycle fatigue (LCF) and high cycle fatigue (HCF) during engine operation. In this paper, the mechanisms of fatigue crack initiation and propagation in a ZrO2-8wt.% Y2O3 thermal barrier coating, under simulated engine thermal LCF and HCF conditions, are investigated using a high power CO2 laser. Experiments showed that the combined LCF/HCF tests induced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. Lateral crack branching and the ceramic/bond coat interface delaminations were also facilitated by HCF thermal loads, even in the absence of severe interfacial oxidation. Fatigue damages at crack wake surfaces, due to such phenomena as asperity/debris contact induced cracking and splat pull-out bending during cycling, were observed especially for the combined LCF/HCF tests. It is found that the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. The failure associated with HCF process, however, is mainly associated with a surface wedging mechanism. The interaction between the LCF, HCF and ceramic coating creep, and the relative importance of LCF and HCF in crack propagation are also discussed based on the experimental evidence.

  15. A Very High-Cycle Fatigue Test and Fatigue Properties of TC17 Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Jiao, Shengbo; Gao, Chao; Cheng, Li; Li, Xiaowei; Feng, Yu

    2016-03-01

    The present work studied the very high-cycle fatigue (VHCF) test and fatigue properties of TC17 titanium alloy. The specimens for bending vibration were designed using the finite element method and the VHCF tests were conducted by using the ultrasonic fatigue testing system. The results indicated that there is no the fatigue limit for TC17 titanium alloy, and the S-N curve shows a continuously descending trend. The fatigue crack initiates at the specimen surface within the range of VHCF and the VHCF lives follow the log-normal distribution more closely.

  16. Thermal fatigue and oxidation data for alloy/braze combinations

    NASA Technical Reports Server (NTRS)

    Hill, V. L.; Humphreys, V. E.

    1977-01-01

    Thermal fatigue and oxidation data were obtained for 62 brazed specimens of 3 iron-, 3 nickel-, and 1 cobalt-base alloy. Fluidized bed thermal cycling was conducted over the range 740/25 C employing 10 cm long single-edge wedge specimens. Immersion time was always 4 minutes in each bed. Types of test specimens employed in the program include those with brazed overlays on the specimen radius, those butt brazed at midspan and those with a brazed foil overlay on the specimen radius. Of the 18 braze overlay specimens, 5 generated fatigue cracks by 7000 cycles. Thermal cracking of butt brazed specimens occurred exclusively through the butt braze. Of the 23 butt brazed specimens, 7 survived 11,000 thermal cycles without cracking. Only 2 of the 21 foil overlaid specimens exhibiting cracking in 7,000 cycles. Blistering of the foil did occur for 2 alloys by 500 cycles. Oxidation of the alloy/braze combination was limited at the test maximum test temperature of 740 C.

  17. Probabilistic material strength degradation model for Inconel 718 components subjected to high temperature, high-cycle and low-cycle mechanical fatigue, creep and thermal fatigue effects

    NASA Technical Reports Server (NTRS)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    This report presents the results of both the fifth and sixth year effort of a research program conducted for NASA-LeRC by The University of Texas at San Antonio (UTSA). The research included on-going development of methodology for a probabilistic material strength degradation model. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Statistical analysis was conducted on experimental Inconel 718 data obtained from the open literature. This analysis provided regression parameters for use as the model's empirical material constants, thus calibrating the model specifically for Inconel 718. Model calibration was carried out for five variables, namely, high temperature, high-cycle and low-cycle mechanical fatigue, creep and thermal fatigue. Methodology to estimate standard deviations of these material constants for input into the probabilistic material strength model was developed. Using an updated version of PROMISS, entitled PROMISS93, a sensitivity study for the combined effects of high-cycle mechanical fatigue, creep and thermal fatigue was performed. Then using the current version of PROMISS, entitled PROMISS94, a second sensitivity study including the effect of low-cycle mechanical fatigue, as well as, the three previous effects was performed. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing a combination of high-cycle mechanical

  18. Crack tip field and fatigue crack growth in general yielding and low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Minzhong, Z.; Liu, H. W.

    1984-01-01

    Fatigue life consists of crack nucleation and crack propagation periods. Fatigue crack nucleation period is shorter relative to the propagation period at higher stresses. Crack nucleation period of low cycle fatigue might even be shortened by material and fabrication defects and by environmental attack. In these cases, fatigue life is largely crack propagation period. The characteristic crack tip field was studied by the finite element method, and the crack tip field is related to the far field parameters: the deformation work density, and the product of applied stress and applied strain. The cyclic carck growth rates in specimens in general yielding as measured by Solomon are analyzed in terms of J-integral. A generalized crack behavior in terms of delta is developed. The relations between J and the far field parameters and the relation for the general cyclic crack growth behavior are used to analyze fatigue lives of specimens under general-yielding cyclic-load. Fatigue life is related to the applied stress and strain ranges, the deformation work density, crack nucleus size, fracture toughness, fatigue crack growth threshold, Young's modulus, and the cyclic yield stress and strain. The fatigue lives of two aluminum alloys correlate well with the deformation work density as depicted by the derived theory. The general relation is reduced to Coffin-Manson low cycle fatigue law in the high strain region.

  19. Low cycle fatigue behavior of aluminum/stainless steel composites

    NASA Technical Reports Server (NTRS)

    Bhagat, R. B.

    1983-01-01

    Composites consisting of an aluminum matrix reinforced with various volume fractions of stainless steel wire were fabricated by hot die pressing under various conditions of temperature, time, and pressure. The composites were tested in plane bending to complete fracture under cycle loading, and the results were analyzed on a computer to obtain a statistically valid mathematical relationship between the low-cycle fatigue life and the fiber volume fraction of the composite. The fractured surfaces of the composites were examined by scanning electron microscopy to identify the characteristic features of fatigue damage. Fatigue damage mechanisms are proposed and discussed.

  20. Biomass Gasification Combined Cycle

    SciTech Connect

    Judith A. Kieffer

    2000-07-01

    Gasification combined cycle continues to represent an important defining technology area for the forest products industry. The ''Forest Products Gasification Initiative'', organized under the Industry's Agenda 2020 technology vision and supported by the DOE ''Industries of the Future'' program, is well positioned to guide these technologies to commercial success within a five-to ten-year timeframe given supportive federal budgets and public policy. Commercial success will result in significant environmental and renewable energy goals that are shared by the Industry and the Nation. The Battelle/FERCO LIVG technology, which is the technology of choice for the application reported here, remains of high interest due to characteristics that make it well suited for integration with the infrastructure of a pulp production facility. The capital cost, operating economics and long-term demonstration of this technology area key input to future economically sustainable projects and must be verified by the 200 BDT/day demonstration facility currently operating in Burlington, Vermont. The New Bern application that was the initial objective of this project is not currently economically viable and will not be implemented at this time due to several changes at and around the mill which have occurred since the inception of the project in 1995. The analysis shows that for this technology, and likely other gasification technologies as well, the first few installations will require unique circumstances, or supportive public policies, or both to attract host sites and investors.

  1. Fatigue crack growth and low cycle fatigue of two nickel base superalloys

    NASA Technical Reports Server (NTRS)

    Stoloff, N. S.; Duquette, D. J.; Choe, S. J.; Golwalkar, S.

    1983-01-01

    The fatigue crack growth and low cycle fatigue behavior of two P/M superalloys, Rene 95 and Astroloy, in the hot isostatically pressed (HIP) condition, was determined. Test variables included frequency, temperature, environment, and hold times at peak tensile loads (or strains). Crack initiation sites were identified in both alloys. Crack growth rates were shown to increase in argon with decreasing frequency or with the imposition of hold times. This behavior was attributed to the effect of oxygen in the argon. Auger analyses were performed on oxide films formed in argon. Low cycle fatigue lives also were degraded by tensile hold, contrary to previous reports in the literature. The role of environment in low cycle fatigue behavior is discussed.

  2. Topology optimization in damage governed low cycle fatigue

    NASA Astrophysics Data System (ADS)

    Desmorat, Boris; Desmorat, Rodrigue

    2008-05-01

    Topology optimization is applied here to discuss an optimization problem of fatigue resistance. Fatigue lifetime is maximized by optimizing the shape of a structure in cyclic plasticity combined with Lemaitre damage law. The topology optimization algorithm is detailed. A 3D numerical example is given. To cite this article: B. Desmorat, R. Desmorat, C. R. Mecanique 336 (2008).

  3. Low cycle dwell-time fatigue in Ti-6242

    SciTech Connect

    Kassner, M.E.; Kosaka, Y.; Hall, J.A.

    1999-09-01

    Ambient-temperature, low-cycle dwell-time and conventional low-cycle fatigue tests were performed on Ti-6Al-2Sn-4Zr-2Mo-0.1Si (Ti-6242). Specimens were solution annealed at various temperatures below the beta transus to control the volume fraction of primary alpha phase and were subsequently shot-peened. The influence of the changes in primary alpha phase on the low-cycle dwell-time fatigue life (LCDF) were determined and compared to the conventional low-cycle fatigue (LCF) properties of the alloy. A 120-second dwell significantly decreased the number of cycles to failure, although the factor decrease of LCF from a dwell, in general, diminished with decreasing stress. The Increasing primary alpha phase associated with lower solution temperatures appears to increase susceptibility to low-cycle dwell-time fatigue. It also appears that the susceptibility to dwell fatigue may be associated with ambient-temperature, time-dependent, cyclic (creep) plasticity.

  4. On high-cycle fatigue of 316L stents.

    PubMed

    Barrera, Olga; Makradi, Ahmed; Abbadi, Mohammed; Azaouzi, Mohamed; Belouettar, Salim

    2014-01-01

    This paper deals with fatigue life prediction of 316L stainless steel cardiac stents. Stents are biomedical devices used to reopen narrowed vessels. Fatigue life is dominated by the cyclic loading due to the systolic and diastolic pressure and the design against premature mechanical failure is of extreme importance. Here, a life assessment approach based on the Dang Van high cycle fatigue criterion and on finite element analysis is applied to explore the fatigue reliability of 316L stents subjected to multiaxial fatigue loading. A finite element analysis of the stent vessel subjected to cyclic pressure is performed to carry out fluctuating stresses and strain at some critical elements of the stent where cracks or complete fracture may occur. The obtained results show that the loading path of the analysed stent subjected to a pulsatile load pressure is located in the safe region concerning infinite lifetime. PMID:22587434

  5. Fatigue damage evaluation of austenitic stainless steel using nonlinear ultrasonic waves in low cycle regime

    SciTech Connect

    Zhang, Jianfeng; Xuan, Fu-Zhen

    2014-05-28

    The interrupted low cycle fatigue test of austenitic stainless steel was conducted and the dislocation structure and fatigue damage was evaluated subsequently by using both transmission electron microscope and nonlinear ultrasonic wave techniques. A “mountain shape” correlation between the nonlinear acoustic parameter and the fatigue life fraction was achieved. This was ascribed to the generation and evolution of planar dislocation structure and nonplanar dislocation structure such as veins, walls, and cells. The “mountain shape” correlation was interpreted successfully by the combined contribution of dislocation monopole and dipole with an internal-stress dependent term of acoustic nonlinearity.

  6. Calibration of combined bending-torsion fatigue reliability data reduction

    NASA Technical Reports Server (NTRS)

    Kececioglu, D.; Mcconnell, J. B.

    1969-01-01

    The combined bending-torsion fatigue reliability research machines are described. Three such machines are presently in operation. The calibration of these machines is presented in depth. Fatigue data generated with these machines for SAE 4340 steel grooved specimens subjected to reversed bending and steady torque loading are given. The data reduction procedure is presented. Finally, some comments are made about notch sensitivity and stress concentration as applied to combined fatigue.

  7. High Cycle Fatigue in the Transmission Electron Microscope.

    PubMed

    Bufford, Daniel C; Stauffer, Douglas; Mook, William M; Syed Asif, S A; Boyce, Brad L; Hattar, Khalid

    2016-08-10

    One of the most common causes of structural failure in metals is fatigue induced by cyclic loading. Historically, microstructure-level analysis of fatigue cracks has primarily been performed post mortem. However, such investigations do not directly reveal the internal structural processes at work near micro- and nanoscale fatigue cracks and thus do not provide direct evidence of active microstructural mechanisms. In this study, the tension-tension fatigue behavior of nanocrystalline Cu was monitored in real time at the nanoscale by utilizing a new capability for quantitative cyclic mechanical loading performed in situ in a transmission electron microscope (TEM). Controllable loads were applied at frequencies from one to several hundred hertz, enabling accumulations of 10(6) cycles within 1 h. The nanometer-scale spatial resolution of the TEM allows quantitative fatigue crack growth studies at very slow crack growth rates, measured here at ∼10(-12) m·cycle(-1). This represents an incipient threshold regime that is well below the tensile yield stress and near the minimum conditions for fatigue crack growth. Evidence of localized deformation and grain growth within 150 nm of the crack tip was observed by both standard imaging and precession electron diffraction orientation mapping. These observations begin to reveal with unprecedented detail the local microstructural processes that govern damage accumulation, crack nucleation, and crack propagation during fatigue loading in nanocrystalline Cu. PMID:27351706

  8. The effects of out-of-phase biaxial-strain cycling on low-cycle fatigue.

    NASA Technical Reports Server (NTRS)

    Zamrik, S. Y.; Frishmuth, R. E.

    1973-01-01

    The effects of out-of-phase or nonsychronous straining on low-cycle fatigue was investigated. Biaxial strains were imposed on thin-walled tubular 7075-T6 aluminum specimens by tension-compression and torsion. Phase angles of 0, 30, 45, 60, and 90 deg were applied between two strains. It was found that out-of-phase cycling has an effect on the failure mode in the low-cycle-fatigue range. An analysis based on the maximum total strain in three-dimensional strain is proposed for treating 'out-of-phase' straining conditions in low-cycle fatigue.

  9. Evaluation of Giga-cycle Fatigue Properties of Austenitic Stainless Steels Using Ultrasonic Fatigue Test

    NASA Astrophysics Data System (ADS)

    Takahashi, Kyouhei; Ogawa, Takeshi

    Ultrasonic fatigue tests have been performed in austenitic stainless steel, SUS316NG, in order to investigate giga-cycle fatigue strength of pre-strained materials, i.e. 5, 10 and 20% tensile pre-strains and -20% compressive pre-strain. The pre-strains were applied before specimen machining. The austenitic stainless steels are known to exhibit remarkable self-heating during the fatigue experiment. Therefore, heat radiation method was established by setting fatigue specimens in a low temperature chamber at about -100°C. The self-heating was controlled by intermittent loading condition, which enabled us to maintain the test section of the specimens at about room temperature. The results revealed that the fatigue strength increased with increasing pre-strain levels. Fish-eye fracture was observed for -20% pre-strained specimen fractured at 4.11×107 cycles, while the other specimens exhibited ordinary fatigue fracture surface originated from stage I facet on the specimen surface. The increase in fatigue limit was predicted by Vickers hardness, HV, which depended on the size of indented region. The prediction was successful using HV values obtained by the size of the indented region similar to those of the stage I facets.

  10. Low Cycle Fatigue and Creep-Fatigue Behavior of Alloy 617 at High Temperature

    SciTech Connect

    Cabet, Celine; Carroll, Laura; Wright, Richard

    2013-10-01

    Alloy 617 is the leading candidate material for an intermediate heat exchanger (IHX) application of the Very High Temperature Nuclear Reactor (VHTR), expected to have an outlet temperature as high as 950 degrees C. Acceptance of Alloy 617 in Section III of the ASME Code for nuclear construction requires a detailed understanding of the creep-fatigue behavior. Initial creep-fatigue work on Alloy 617 suggests a more dominant role of environment with increasing temperature and/or hold times evidenced through changes in creep-fatigue crack growth mechanism/s and failure life. Continuous cycle fatigue and creep-fatigue testing of Alloy 617 was conducted at 950 degrees C and 0.3% and 0.6% total strain in air to simulate damage modes expected in a VHTR application. Continuous cycle specimens exhibited transgranular cracking. Intergranular cracking was observed in the creep-fatigue specimens, although evidence of grain boundary cavitation was not observed. Despite the absence of grain boundary cavitation to accelerate crack propagation, the addition of a hold time at peak tensile strain was detrimental to cycle life. This suggests that creepfatigue interaction may occur by a different mechanism or that the environment may be partially responsible for accelerating failure.

  11. High cycle fatigue in the transmission electron microscope

    DOE PAGESBeta

    Bufford, Daniel C.; Stauffer, Douglas; Mook, William M.; Syed Asif, S. A.; Boyce, Brad L.; Hattar, Khalid

    2016-06-28

    One of the most common causes of structural failure in metals is fatigue induced by cyclic loading. Historically, microstructure-level analysis of fatigue cracks has primarily been performed post mortem. However, such investigations do not directly reveal the internal structural processes at work near micro- and nanoscale fatigue cracks and thus do not provide direct evidence of active microstructural mechanisms. In this paper, the tension–tension fatigue behavior of nanocrystalline Cu was monitored in real time at the nanoscale by utilizing a new capability for quantitative cyclic mechanical loading performed in situ in a transmission electron microscope (TEM). Controllable loads were appliedmore » at frequencies from one to several hundred hertz, enabling accumulations of 106 cycles within 1 h. The nanometer-scale spatial resolution of the TEM allows quantitative fatigue crack growth studies at very slow crack growth rates, measured here at ~10–12 m·cycle–1. This represents an incipient threshold regime that is well below the tensile yield stress and near the minimum conditions for fatigue crack growth. Evidence of localized deformation and grain growth within 150 nm of the crack tip was observed by both standard imaging and precession electron diffraction orientation mapping. Finally, these observations begin to reveal with unprecedented detail the local microstructural processes that govern damage accumulation, crack nucleation, and crack propagation during fatigue loading in nanocrystalline Cu.« less

  12. The effect of low cycle fatigue cracks and loading history on high cycle fatigue threshold

    NASA Astrophysics Data System (ADS)

    Moshier, Monty Allen

    High cycle fatigue (HCF) has been of great concern of late in light of the many HCF gas turbine engine failures experienced by the U.S. Air Force. Due to the high frequency, failures occur rapidly when components sustain damage from other sources. Low cycle fatigue (LCF) can initiate cracks that produce such damage. This study investigates the HCF threshold of Ti-6A1-4V when naturally initiated small surface cracks (2a = 25 mum--600 mum) are present. Small surface cracks are initiated in notched specimens using two different LCF loading histories at room temperature and 10 Hz. Direct current potential difference (DCPD) is used to detect crack initiation. Surface crack measurements are made using a scanning electron microscope prior to HCF testing. Heat tinting prior to HCF testing is used to mark the crack front to allow for post fracture crack measurements. HCF thresholds at R = 0.1 and R = 0.5 are determined for each specimen using step loading at room temperature and 600 Hz. Additionally, the HCF threshold is measured at R = 0.1 for specimens with small cracks that have been stress relief annealed to eliminate residual stresses and load history. Long crack thresholds are determined using a similar step loading procedure at R = 0.1 and R = 0.5 for specimens which have been precracked using a range of Kmax. Long crack threshold measurements are also determined for specimens which have been precracked using a range of Kmax, but stress relief annealed prior to testing. Comparisons show that HCF threshold measurements, when naturally initiated small cracks are present, are dependent on the load histories that are used to initiate the cracks. Further comparisons show that the measured small crack thresholds follow similar trends for load history effects which occur in the long crack threshold data. Additionally, it is found that thresholds can be measured free of load history effects by using a stress relief annealing process after the precracking and prior to the

  13. Fatigue strength and evaluation of creep damage during fatigue cycling of Inconel Alloy 625

    SciTech Connect

    Purohit, A.; Thiele, U.; O'Donnell, J.E.

    1983-06-01

    Evaluation of high strain rate and corresponding low strain rate tests indicate no creep-fatigue interaction. For T greater than or equal to 900/sup 0/C, creep damage predominates during the cyclic straining. For tests in which creep damage is largely suppressed - for example in high-frequency reverse bend fatigue tests - the cycles to fatigue failure were found to increase directly with the degree of suppression of creep damage. However, a practical limit exists for suppression of creep damage at 1100/sup 0/C; at that temperature, even for the high frequency reverse bend tests (approx. 1000 rpm with ..sigma.. = 12.3% s/sup -1/), the creep damage predominated over the fatigue damage.

  14. A criterion for high-cycle fatigue life and fatigue limit prediction in biaxial loading conditions

    NASA Astrophysics Data System (ADS)

    Pejkowski, Łukasz; Skibicki, Dariusz

    2016-08-01

    This paper presents a criterion for high-cycle fatigue life and fatigue strength estimation under periodic proportional and non-proportional cyclic loading. The criterion is based on the mean and maximum values of the second invariant of the stress deviator. Important elements of the criterion are: function of the non-proportionality of fatigue loading and the materials parameter that expresses the materials sensitivity to non-proportional loading. The methods for the materials parameters determination uses three S-N curves: tension-compression, torsion, and any non-proportional loading proposed. The criterion has been verified using experimental data, and the results are included in the paper. These results should be considered as promising. The paper also includes a proposal for multiaxial fatigue models classification due to the approach for the non-proportionality of loading.

  15. Low- cycle fatigue behavior of polycrystalline nial at 1000 k

    NASA Astrophysics Data System (ADS)

    Lerch, B. A.; Noebe, R. D.

    1994-02-01

    The low-cycle fatigue behavior of polycrystalline NiAl was determined at 1000 K, a temperature above the monotonic brittle-to-ductile transition temperature (BDTT). Fully reversed, plastic strain-controlled fatigue tests were conducted on B2 intermetallic samples prepared by two fab-rication techniques: hot isostatic pressing (HIP) of prealloyed powders and extrusion of vacuum induction-melted [cast plus extruded (C+E)] castings. At 1000 K, in an air environment both the hot-isostatically pressed (“hipped”) and C + E samples cyclically softened throughout most of their fatigue lives, though the absolute change in stress was no greater than about 35 MPa. At this temperature, samples were insensitive to processing defects, which were a source of failure initiation in room-temperature tests. The processing method had a small effect on fatigue life; the lives of the hipped samples were about a factor of 3 shorter than the fatigue lives of the C+E NiAl. The C+E material also underwent dynamic grain growth during testing, while the hipped NiAl maintained a constant grain size. Stable fatigue-crack growth in both materials was intergranular in nature, while final fracture by tensile overload occurred by transgranular cleavage. However, at plastic strain ranges below 0.3 pct, the fatigue lives of the hipped NiAl were controlled by intergranular cavitation and creep processes such that the fatigue lives were shorter than anticipated. Finally, hipped samples tested in vacuum had a factor of 3 longer life than specimens tested in air. A comparison of NiAl to typical superalloys (which it may replace) showed that NiAl exhibited a superior fatigue life on a plastic strain basis but was inferior to most superalloys on a stress basis.

  16. PO2 Cycling Reduces Diaphragm Fatigue by Attenuating ROS Formation

    PubMed Central

    Zuo, Li; Diaz, Philip T.; Chien, Michael T.; Roberts, William J.; Kishek, Juliana; Best, Thomas M.; Wagner, Peter D.

    2014-01-01

    Prolonged muscle exposure to low PO2 conditions may cause oxidative stress resulting in severe muscular injuries. We hypothesize that PO2 cycling preconditioning, which involves brief cycles of diaphragmatic muscle exposure to a low oxygen level (40 Torr) followed by a high oxygen level (550 Torr), can reduce intracellular reactive oxygen species (ROS) as well as attenuate muscle fatigue in mouse diaphragm under low PO2. Accordingly, dihydrofluorescein (a fluorescent probe) was used to monitor muscular ROS production in real time with confocal microscopy during a lower PO2 condition. In the control group with no PO2 cycling, intracellular ROS formation did not appear during the first 15 min of the low PO2 period. However, after 20 min of low PO2, ROS levels increased significantly by ∼30% compared to baseline, and this increase continued until the end of the 30 min low PO2 condition. Conversely, muscles treated with PO2 cycling showed a complete absence of enhanced fluorescence emission throughout the entire low PO2 period. Furthermore, PO2 cycling-treated diaphragm exhibited increased fatigue resistance during prolonged low PO2 period compared to control. Thus, our data suggest that PO2 cycling mitigates diaphragm fatigue during prolonged low PO2. Although the exact mechanism for this protection remains to be elucidated, it is likely that through limiting excessive ROS levels, PO2 cycling initiates ROS-related antioxidant defenses. PMID:25299212

  17. Cyclic fatigue analysis of rocket thrust chambers. Volume 1: OFHC copper chamber low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Miller, R. W.

    1974-01-01

    A three-dimensional finite element elasto-plastic strain analysis was performed for the throat section of a regeneratively cooled rocket combustion chamber. The analysis employed the RETSCP finite element computer program. The analysis included thermal and pressure loads, and the effects of temperature dependent material properties, to determine the strain range corresponding to the chamber operating cycle. The analysis was performed for chamber configuration and operating conditions corresponding to a hydrogen-oxygen combustion chamber which was fatigue tested to failure. The computed strain range at typical chamber operating conditions was used in conjunction with oxygen-free, high-conductivity (OHFC) copper isothermal fatigue test data to predict chamber low-cycle fatigue life.

  18. An Investigation of High-Cycle Fatigue Models for Metallic Structures Exhibiting Snap-Through Response

    NASA Technical Reports Server (NTRS)

    Przekop, Adam; Rizzi, Stephen A.; Sweitzer, Karl A.

    2007-01-01

    A study is undertaken to develop a methodology for determining the suitability of various high-cycle fatigue models for metallic structures subjected to combined thermal-acoustic loadings. Two features of this problem differentiate it from the fatigue of structures subject to acoustic loading alone. Potentially large mean stresses associated with the thermally pre- and post-buckled states require models capable of handling those conditions. Snap-through motion between multiple post-buckled equilibrium positions introduces very high alternating stress. The thermal-acoustic time history response of a clamped aluminum beam structure with geometric and material nonlinearities is determined via numerical simulation. A cumulative damage model is employed using a rainflow cycle counting scheme and fatigue estimates are made for 2024-T3 aluminum using various non-zero mean fatigue models, including Walker, Morrow, Morrow with true fracture strength, and MMPDS. A baseline zero-mean model is additionally considered. It is shown that for this material, the Walker model produces the most conservative fatigue estimates when the stress response has a tensile mean introduced by geometric nonlinearity, but remains in the linear elastic range. However, when the loading level is sufficiently high to produce plasticity, the response becomes more fully reversed and the baseline, Morrow, and Morrow with true fracture strength models produce the most conservative fatigue estimates.

  19. The influence of cycle time on shoulder fatigue responses for a fixed total overhead workload.

    PubMed

    Dickerson, Clark R; Meszaros, Kimberly A; Cudlip, Alan C; Chopp-Hurley, Jaclyn N; Langenderfer, Joseph E

    2015-08-20

    The relationship between overhead work and musculoskeletal health depends on multiple task and individual factors. Knowledge gaps persist, despite examination of many of these factors individually and in combination. This investigation targeted task variation, as parameterized by cycle time within a fixed overall workload. Participants performed an intermittent overhead pressing task with four different cycle time conditions while overall workload and duty cycle was held constant. Several manifestations of fatigue were monitored during task performance. Endurance time was influenced by cycle time with shorter cycle times having endurance times up to 25% higher than longer cycle times. Surface electromyography (sEMG) results were mixed, with two muscles demonstrating amplitude increases (middle deltoid and upper trapezius) that varied with cycle time. sEMG frequency was not influenced by cycle time for any muscle monitored, despite decreases for several cycle times. Trends existed for the influence of cycle time on time-varying reported discomfort (p=0.056) and static strength (p=0.055); large effect sizes were present (ηp(2)=0.31 and 0.27, respectively). The equivocal association of fatigue indicators and cycle time is analogous to the influence of other factors implicated in overhead work musculoskeletal risk, and probabilistic modeling offers a compelling avenue for integration of the known variation in the many factors that combine to inform this risk. PMID:26117074

  20. Thermal Cycling on Fatigue Failure of the Plutonium Vitrification Melter

    SciTech Connect

    Jordan, Jeffrey; Gorczyca, Jennifer

    2009-02-11

    One method for disposition of excess plutonium is vitrification into cylindrical wasteforms. Due to the hazards of working with plutonium, the vitrification process must be carried out remotely in a shielded environment. Thus, the equipment must be easily maintained. With their simple design, induction melters satisfy this criterion, making them ideal candidates for plutonium vitrification. However, due to repeated heating and cooling cycles and differences in coefficients of thermal expansion of contacting materials fatigue failure of the induction melter is of concern. Due to the cost of the melter, the number of cycles to failure is critical. This paper presents a method for determining the cycles to failure for an induction melter by using the results from thermal and structural analyses as input to a fatigue failure model.

  1. Low cycle fatigue and creep-fatigue behavior of Ni-based alloy 230 at 850 C

    SciTech Connect

    Chen, Xiang; Yang, Zhiqing; Sokolov, Mikhail A; ERDMAN III, DONALD L; Mo, Kun; Stubbins, James

    2013-01-01

    Strain-controlled low cycle fatigue (LCF) and creep-fatigue testing of Ni-based alloy 230 were carried out at 850 C. The material creep-fatigue life decreased compared with its low cycle fatigue life at the same total strain range. Longer hold time at peak tensile strain further reduced the material creep-fatigue life. Based on the electron backscatter diffraction, a novel material deformation characterization method was applied, which revealed that in low cycle fatigue testing as the total strain range increased, the deformation was segregated to grain boundaries since the test temperature was higher than the material equicohesive temperature and grain boundaries became weaker regions compared with grains. Creep-fatigue tests enhanced the localized deformation, resulting in material interior intergranular cracking, and accelerated material damage. Precipitation in alloy 230 helped slip dispersion, favorable for fatigue property, but grain boundary cellular precipitates formed after material exposure to the elevated temperature had a deleterious effect on the material low cycle fatigue and creep-fatigue property.

  2. High Cycle Fatigue (HCF) Science and Technology Program

    NASA Astrophysics Data System (ADS)

    Bartsch, Thomas M.

    2002-05-01

    This fifth annual report of the National Turbine Engine High Cycle Fatigue (HCF) Program is a brief review of work completed, work in progress, and technical accomplishments. This program is a coordinated effort with participation by the Air Force, the Navy, and NASA. The technical efforts are organized under seven action teams Materials Damage Tolerance Research, Forced Response Prediction, Component Analysis, Instrumentation, Passive Damping Technology, Component Surface Treatments, and Engine Demonstration and two Programs Test and Evaluation, and Transitions (ENSIP).

  3. H gas turbine combined cycle

    SciTech Connect

    Corman, J.

    1995-10-01

    A major step has been taken in the development of the Next Power Generation System - {open_quotes}H{close_quotes} Technology Combined Cycle. This new gas turbine combined-cycle system increases thermal performance to the 60% level by increasing gas turbine operating temperature to 1430 C (2600 F) at a pressure ratio of 23 to 1. Although this represents a significant increase in operating temperature for the gas turbine, the potential for single digit NOx levels (based upon 15% O{sub 2}, in the exhaust) has been retained. The combined effect of performance increase and environmental control is achieved by an innovative closed loop steam cooling system which tightly integrates the gas turbine and steam turbine cycles. The {open_quotes}H{close_quotes} Gas Turbine Combined Cycle System meets the goals and objectives of the DOE Advanced Turbine System Program. The development and demonstration of this new system is being carried out as part of the Industrial/Government cooperative agreement under the ATS Program. This program will achieve first commercial operation of this new system before the end of the century.

  4. Final report on low-cycle fatigue and creep-fatigue testing of salt-filled alloy 800 specimens

    SciTech Connect

    Kaae, J L

    1982-05-01

    Uniaxial low-cycle fatigue and creep-fatigue tests have been carried out on hollow alloy 800 specimens that were either filled with air or with a molten mixture of sodium nitrate, potassium nitrate and an oxidizer. Low-cycle fatigue tests were carried out at 1200/sup 0/F and 650/sup 0/F by cycling the strain continuously between equal mangitude of tensile and compressive values at a rate of 4 x 10/sup -3/sec/sup -1/ until failure. The creep-fatigue tests were carried out at 1200/sup 0/F. The loading cycle differed from that of low-cycle fatigue testing only in the imposition of a hold at the peak compressive strain in each cycle. Cracks always initiated on the inner surface of the hollow specimen, and therefore, corrosive effects on crack propagation and initiation were controlled by the environment within the specimen cavity. In common with tests carried out earlier on steam-filled alloy 800 specimens, at 1200/sup 0/F in the presence of molten salt the heat of alloy 800 with the lower carbon content had a higher fatigue strength than the heat with the higher carbon content even though different heats were used in the two testing programs. The fatigue strength of the two heats of material in the presence of molten salt at 650/sup 0/F were about the same. Tests with air-filled specimens indicated that the presence of the molten salt degraded the fatigue life at 1200/sup 0/F but did not affect the creep fatigue life, while the presence of steam enhanced both the fatigue life and the creep-fatigue life.

  5. Low-cycle impact fatigue of SiC{sub W}/7475Al composite

    SciTech Connect

    Yang, P.; Liu, Y.; Xu, F.

    1998-10-01

    Important uses in the future for metal-matrix composites are in aerospace, weaponry, and high-speed power plants in which the inertial force produced by great acceleration is a load of high strain rate. Therefore close attention is given to the mechanical behavior of a composite at high strain rates. This paper reports a study of the behavior and mechanisms of a SiC{sub w}/7475 composite in low-cycle impact fatigue (LCIF). The LCIF and impact tension tests were conducted by using the push-pull impact fatigue apparatus developed by the authors, in which the loading assembly was actually a combination of a Hopkinson`s pressure bar and an extension bar. In the apparatus the trapezoidal stress wave loads were produced. The strain rates in specimens may reach 400 s{sup {minus}1}. The results show that for a SiC{sub w}/7475 composite, the strain-rate effects on yield stress, ductility, cyclic hardening and softening, {Delta}{epsilon}{sub e}/2 {minus} N{sub f} relation, and transition life were slight. In low-cycle impact fatigue the cracks often initiated within or near the SiC particles, which mingled in the composite. The SiC{sub w}/7475 composite was found to be less ductile than its alloy matrix; in low-cycle fatigue brittleness appears. Therefore great attention must be given to the behavior of the composite when it is used as a structural material.

  6. High-Cycle Fatigue Behavior of a Nicalon(tm)/Si-N-C Composite

    NASA Technical Reports Server (NTRS)

    Verrilli, Michael J.; Kalluri, Sreeramesh; Kantzos, Peter T.

    1999-01-01

    Elevated temperature, high-cycle fatigue behavior of a woven SiC/Si-N-C ceramic matrix composite system was investigated at 910 C. High frequency (100 Hz) fatigue tests were conducted in air on specimens machined from the composite system, A power-law type fatigue life relationship adequately characterized the high-cycle fatigue data generated in the study. Post failure fractographic and metallographic studies were performed to document the fatigue crack initiation regions and damage mechanisms in the composite system. Fatigue cracks initiated primarily from the corners of the specimens and propagated along the 90 degree fiber tows.

  7. Airbreathing combined cycle engine systems

    NASA Technical Reports Server (NTRS)

    Rohde, John

    1992-01-01

    The Air Force and NASA share a common interest in developing advanced propulsion systems for commercial and military aerospace vehicles which require efficient acceleration and cruise operation in the Mach 4 to 6 flight regime. The principle engine of interest is the turboramjet; however, other combined cycles such as the turboscramjet, air turborocket, supercharged ejector ramjet, ejector ramjet, and air liquefaction based propulsion are also of interest. Over the past months careful planning and program implementation have resulted in a number of development efforts that will lead to a broad technology base for those combined cycle propulsion systems. Individual development programs are underway in thermal management, controls materials, endothermic hydrocarbon fuels, air intake systems, nozzle exhaust systems, gas turbines and ramjet ramburners.

  8. Low cycle fatigue behavior of Zircaloy-2 at room temperature

    NASA Astrophysics Data System (ADS)

    Sudhakar Rao, G.; Chakravartty, J. K.; Nudurupati, Saibaba; Mahobia, G. S.; Chattopadhyay, Kausik; Santhi Srinivas, N. C.; Singh, Vakil

    2013-10-01

    Fuel cladding and pressure tubes of Zircaloy-2 in pressurized light and heavy water nuclear reactors experience plastic strain cycles due to power fluctuations in the reactor, such strain cycles cause low cycle fatigue (LCF) and could be life limiting factor for them. Factors like strain rate, strain amplitude and temperature are known to have marked influence on LCF behavior. The effect of strain rate from 10-2 to 10-4 s-1 on LCF behavior of Zircaloy-2 was studied, at different strain amplitudes between ±0.50% and ±1.25% at room temperature. Fatigue life was decreased with lowering of strain rate from 10-2 to 10-4 s-1 at all the strain amplitudes studied. While there was cyclic softening at lower strain amplitudes (Δεt/2 ⩽ ±0.60%) cyclic hardening was exhibited at higher strain amplitudes (Δεt/2 ⩾ ±1.00%) at all the strain rates. Further, there was secondary cyclic hardening during the later stage of cycling at all the strain amplitudes and the strain rates. Cyclic stress-strain hysteresis loops at the lowest strain rate of 10-4 s-1 were found to be heavily serrated, resulting from dynamic strain aging (DSA). There was significant effect of strain rate on dislocation substructure. The results are discussed in terms of high concentration of point defects generated during cyclic straining and their role in enhancing interaction between solutes and dislocations.

  9. Combined-cycle power tower

    SciTech Connect

    Bohn, M S; Williams, T A; Price, H W

    1994-10-01

    This paper evaluates a new power tower concept that offers significant benefits for commercialization of power tower technology. The concept uses a molten nitrate salt centralreceiver plant to supply heat, in the form of combustion air preheat, to a conventional combined-cycle power plant. The evaluation focused on first commercial plants, examined three plant capacities (31, 100, and 300 MWe), and compared these plants with a solar-only 100-MWe plant and with gas-only combined-cycle plants in the same three capacities. Results of the analysis point to several benefits relative to the solar-only plant including low energy cost for first plants, low capital cost for first plants, reduced risk with respect to business uncertainties, and the potential for new markets. In addition, the concept appears to have minimal technology development requirements. Significantly, the results show that it is possible to build a first plant with this concept that can compete with existing gas-only combined-cycle plants.

  10. Low Cycle Fatigue Behavior and Life Prediction of a Cast Cobalt-Based Superalloy

    NASA Astrophysics Data System (ADS)

    Yang, Ho-Young; Kim, Jae-Hoon; Yoo, Keun-Bong

    Co-base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

  11. Effects of High Mean Stress on High-cycle Fatigue Behavior of PWA 1480

    NASA Technical Reports Server (NTRS)

    Majumdar, S.; Antolovich, S. D.; Milligan, W. W.

    1985-01-01

    PWA 1480 is a potential candidate material for use in the high-pressure fuel turbine blade of the space shuttle main engine. As an engine material it will be subjected to high-cycle fatigue loading superimposed on a high mean stress due to combined centrifugal and thermal loadings. The present paper describes the results obtained in an ongoing program at the Argonne National Laboratory, sponsored by NASA Lewis, to determine the effects of a high mean stress on the high-cycle fatigue behavior of this material. Straight-gauge high-cycle fatigue specimens, 0.2 inch in diameter and with the specimen axis in the 001 direction, were supplied by NASA Lewis. The nominal room temperature yield and ultimate strength of the material were 146 and 154 ksi, respectively. Each specimen was polished with 1-micron diamond paste prior to testing. However, the surface of each specimen contained many pores, some of which were as large as 50 micron. In the initial tests, specimens were subjected to axial-strain-controlled cycles. However, very little cyclic plasticity was observed.

  12. Thermal High- and Low-Cycle Fatigue Behavior of Thick Thermal Barrier Coating Systems

    NASA Technical Reports Server (NTRS)

    Miller, Robert A.

    1998-01-01

    Ceramic thermal barrier coatings have received increasing attention for advanced gas turbine and diesel engine applications because of their ability to provide thermal insulation to engine components. However, the durability of these coatings under the severe thermal cycling conditions encountered in a diesel engine (ref. 1) still remains a major issue. In this research at the NASA Lewis Research Center, a high-power laser was used to investigate the thermal fatigue behavior of a yttria-stabilized zirconia coating system under simulated diesel engine conditions. The mechanisms of fatigue crack initiation and propagation, and of coating failure under complex thermal low-cycle fatigue (LCF, representing stop/start cycles) and thermal high-cycle fatigue (HCF, representing operation at 1300 rpm) are described. Continuous wave and pulse laser modes were used to simulate pure LCF and combined LCF/HCF, respectively (ref. 2). The LCF mechanism was found to be closely related to the coating sintering and creep at high temperatures. These creep strains in the ceramic coating led to a tensile stress state during cooling, thus providing the major driving force for crack growth under LCF conditions. The combined LCF/HCF tests induced more severe coating surface cracking, microspallation, and accelerated crack growth than did the pure LCF test. HCF thermal loads also facilitated lateral crack branching and ceramic/bond coat interface delaminations. HCF is associated with the cyclic stresses originating from the high-frequency temperature fluctuation at the ceramic coating surface. The HCF thermal loads act on the crack by a wedging mechanism (ref. 1), resulting in continuous crack growth at temperature. The HCF stress intensity factor amplitude increases with the interaction depth and temperature swing, and decreases with the crack depth. HCF damage also increases with the thermal expansion coefficient and the Young's modulus of the ceramic coating (refs. 1 and 3).

  13. Effect of interstitial content on high-temperature fatigue crack propagation and low-cycle fatigue of Alloy 720

    SciTech Connect

    Bashir, S. ); Thomas, M.C. . Allison Gas Turbine Div.)

    1993-08-01

    Alloy 720 is a high-strength cast and wrought turbine disc alloy currently in use for temperatures up to about 650 C in Allison's T800, T406, GMA 2100, and GMA 3007 engines. In the original composition intended for use as turbine blades, large carbide and borides stringers formed and acted as preferred crack initiators. Stringering was attributed to relatively higher boron and carbon levels. These interstitial are known to affect creep and ductility of superalloys, but the effects on low-cycle fatigue and fatigue crack propagation have not been studied. Recent emphasis on the total life approach in the design of turbine discs necessitates better understanding of the interactive fatigue crack propagation and low-cycle fatigue behavior at high temperatures. The objective of this study was to improve the damage tolerance of Alloy 720 by systematically modifying boron and carbon levels in the master melt, without altering the low-cycle fatigue and strength characteristics of the original composition. Improvement in strain-controlled low-cycle fatigue life was achieved by fragmenting the continuous stringers via composition modification. The fatigue crack propagation rate was reduced by a concurrent reduction of both carbon and boron levels to optimally low levels at which the frequency of brittle second phases was minimal. The changes in composition have been incorporated for production disc forgings.

  14. A transient plasticity study and low cycle fatigue analysis of the Space Station Freedom photovoltaic solar array blanket

    NASA Technical Reports Server (NTRS)

    Armand, Sasan C.; Liao, Mei-Hwa; Morris, Ronald W.

    1990-01-01

    The Space Station Freedom photovoltaic solar array blanket assembly is comprised of several layers of materials having dissimilar elastic, thermal, and mechanical properties. The operating temperature of the solar array, which ranges from -75 to +60 C, along with the material incompatibility of the blanket assembly components combine to cause an elastic-plastic stress in the weld points of the assembly. The weld points are secondary structures in nature, merely serving as electrical junctions for gathering the current. The thermal mechanical loading of the blanket assembly operating in low earth orbit continually changes throughout each 90 min orbit, which raises the possibility of fatigue induced failure. A series of structural analyses were performed in an attempt to predict the fatigue life of the solar cell in the Space Station Freedom photovoltaic array blanket. A nonlinear elastic-plastic MSC/NASTRAN analysis followed by a fatigue calculation indicated a fatigue life of 92,000 to 160,000 cycles for the solar cell weld tabs. Additional analyses predict a permanent buckling phenomenon in the copper interconnect after the first loading cycle. This should reduce or eliminate the pulling of the copper interconnect on the joint where it is welded to the silicon solar cell. It is concluded that the actual fatigue life of the solar array blanket assembly should be significantly higher than the calculated 92,000 cycles, and thus the program requirement of 87,500 cycles (orbits) will be met. Another important conclusion that can be drawn from the overall analysis is that, the strain results obtained from the MSC/NASTRAN nonlinear module are accurate to use for low-cycle fatigue analysis, since both thermal cycle testing of solar cells and analysis have shown higher fatigue life than the minimum program requirement of 87,500 cycles.

  15. Cyclic fatigue analysis of rocket thrust chambers. Volume 2: Attitude control thruster high cycle fatigue

    NASA Technical Reports Server (NTRS)

    Miller, R. W.

    1974-01-01

    A finite element stress analysis was performed for the film cooled throat section of an attitude control thruster. The anlaysis employed the RETSCP finite element computer program. The analysis included thermal and pressure loads, and the effects of temperature dependent material properties, to determine the strain range corresponding to the thruster operating cycle. The configuration and operating conditions considered, correspond to a flightweight integrated thruster assembly which was thrust pulse tested. The computed strain range was used in conjuction with Haynes 188 Universal Slopes minimum life data to predict throat section fatigue life. The computed number of cycles to failure was greater than the number of pulses to which the thruster was experimentally subjected without failure.

  16. Effect of interstitial content on high- temperature fatigue crack propagation and low- cycle fatigue of alloy 720

    NASA Astrophysics Data System (ADS)

    Bashir, S.; Thomas, M. C.

    1993-08-01

    Alloy 720 is a high-strength cast and wrought turbine disc alloy currently in use for temperatures up to about 650 °C in Allison’s T800, T406, GMA 2100, and GMA 3007 engines. In the original composition in-tended for use as turbine blades, large carbide and boride stringers formed and acted as preferred crack initiators. Stringering was attributed to relatively higher boron and carbon levels. These interstitials are known to affect creep and ductility of superalloys, but the effects on low-cycle fatigue and fatigue crack propagation have not been studied. Recent emphasis on the total life approach in the design of turbine discs necessitates better understanding of the interactive fatigue crack propagation and low-cycle fatigue behavior at high temperatures. The objective of this study was to improve the damage tolerance of Alloy 720 by systematically modifying boron and carbon levels in the master melt, without altering the low-cy-cle fatigue and strength characteristics of the original composition. Improvement in strain-controlled low-cycle fatigue life was achieved by fragmenting the continuous stringers via composition modifica-tion. The fatigue crack propagation rate was reduced by a concurrent reduction of both carbon and bo-ron levels to optimally low levels at which the frequency of brittle second phases was minimal. The changes in composition have been incorporated for production disc forgings.

  17. Fatigue performance of laser additive manufactured Ti-6Al-4V in very high cycle fatigue (VHCF) regime up to 109 cycles

    NASA Astrophysics Data System (ADS)

    Wycisk, Eric; Siddique, Shafaqat; Herzog, Dirk; Walther, Frank; Emmelmann, Claus

    2015-12-01

    Additive manufacturing technologies are in the process of establishing themselves as an alternative production technology to conventional manufacturing such as casting or milling. Especially laser additive manufacturing (LAM) enables the production of metallic parts with mechanical properties comparable to conventionally manufactured components. Due to the high geometrical freedom in LAM the technology enables the production of ultra-light weight designs and therefore gains increasing importance in aircraft and space industry. The high quality standards of these industries demand predictability of material properties for static and dynamic load cases. However, fatigue properties especially in the very high cycle fatigue regime until 109 cycles have not been sufficiently determined yet. Therefore this paper presents an analysis of fatigue properties of laser additive manufactured Ti-6Al-4V under cyclic tension-tension until 107 cycles and tension-compression load until 109 cycles. For the analysis of laser additive manufactured titanium alloy Ti-6Al-4V Woehler fatigue tests under tension-tension and tension-compression were carried out in the high cycle and very high cycle fatigue regime. Specimens in stress-relieved as well as hot-isostatic-pressed conditions were analyzed regarding crack initiation site, mean stress sensitivity and overall fatigue performance. The determined fatigue properties show values in the range of conventionally manufactured Ti-6Al-4V with particularly good performance for hot-isostatic-pressed additive-manufactured material. For all conditions the results show no conventional fatigue limit but a constant increase in fatigue life with decreasing loads. No effects of test frequency on life span could be determined. However, independently of testing principle, a shift of crack initiation from surface to internal initiation could be observed with increasing cycles to failure.

  18. Externally fired combined cycle demonstration

    SciTech Connect

    Orozco, N.J.; Young, S.; LaHaye, P.G.; Strom-Olsen, J.; Seger, J.L.; Pickup, H.

    1995-11-01

    Externally Fired Combined Cycles (EFCCs) can increase the amount of electricity produced from ash bearing fuels up to 40%, with overall powerplant efficiencies in excess of 45%. Achieving such high efficiencies requires high temperature-high pressure air heaters capable of driving modern gas turbines from gas streams containing the products of coal combustion. A pilot plant has been constructed in Kennebunk, Maine to provide proof of concept and evaluation of system components. Tests using pulverized Western Pennsylvania bituminous coal have been carried out since April, 1995. The ceramic air heater extracts energy from the products of coal combustion to power a gas turbine. This air heater has operated at gas inlet temperatures over 1,095 C and pressures over 7.0 atm without damage to the ceramic tube string components. Stable gas turbine operation has been achieved with energy input from the air heater and a supplementary gas fired combustor. Efforts are underway to fire the cycle on coal only, and to increase the duration of the test runs. Air heater improvements are being implemented and evaluated. These improvements include installation of a second pass of ceramic tubes and evaluation of corrosion resistant coatings on the ceramic tubes.

  19. High-cycle Fatigue Properties of Alloy718 Base Metal and Electron Beam Welded Joint

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Nagashima, Nobuo; Sumiyoshi, Hideshi; Ogata, Toshio; Nagao, Naoki

    High-cycle fatigue properties of Alloy 718 plate and its electron beam (EB) welded joint were investigated at 293 K and 77 K under uniaxial loading. At 293 K, the high-cycle fatigue strength of the EB welded joint with the post heat treatment exhibited somewhat lower values than that of the base metal. The fatigue strengths of both samples basically increased at 77 K. However, in longer life region, the EB welded joint fractured from a blow hole formed in the welded zone, resulting in almost the same fatigue strength at 107 cycles as that at 293 K.

  20. Al-Li alloy AA2198's very high cycle fatigue crack initiation mechanism and its fatigue thermal effect

    NASA Astrophysics Data System (ADS)

    Xu, Luopeng; Cao, Xiaojian; Chen, Yu; Wang, Qingyuan

    2015-10-01

    AA2198 alloy is one of the third generation Al-Li alloys which have low density, high elastic modulus, high specific strength and specific stiffness. Compared With the previous two generation Al-Li alloys, the third generation alloys have much improved in alloys strength, corrosion resistance and weldable characteristic. For these advantages, the third generation Al-Li alloys are used as aircraft structures, such as C919 aviation airplane manufactured by China and Russia next generation aviation airplane--MS-21. As we know, the aircraft structures are usually subjected to more than 108 cycles fatigue life during 20-30 years of service, however, there is few reported paper about the third generation Al-Li alloys' very high cycle fatigue(VHCF) which is more than 108 cycles fatigue. The VHCF experiment of AA2198 have been carried out. The two different initiation mechanisms of fatigue fracture have been found in VHCF. The cracks can initiate from the interior of the testing material with lower stress amplitude and more than 108 cycles fatigue life, or from the surface or subsurface of material which is the dominant reason of fatigue failures. During the experiment, the infrared technology is used to monitor the VHCF thermal effect. With the increase of the stress, the temperature of sample is also rising up, increasing about 15 °C for every 10Mpa. The theoretical thermal analysis is also carried out.

  1. Conducting High Cycle Fatigue Strength Step Tests on Gamma TiAl

    NASA Technical Reports Server (NTRS)

    Lerch, Brad; Draper, Sue; Pereira, J. Mike

    2002-01-01

    High cycle fatigue strength testing of gamma TiAl by the step test method is investigated. A design of experiments was implemented to determine if the coaxing effect occurred during testing. Since coaxing was not observed, step testing was deemed a suitable method to define the fatigue strength at 106 cycles.

  2. High temperature, low-cycle fatigue of copper-base alloys for rocket nozzles. Part 2: Strainrange partitioning and low-cycle fatigue results at 538 deg C

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1976-01-01

    Low-cycle fatigue tests of 1/2 Hard AMZIRC Copper and NARloy Z were performed in argon at 538 C to determine partitioned strain range versus life relationships. Strain-controlled low-cycle fatigue tests of a Zr-Cr-Mg copper-base alloy were also performed. Strain ranges, lower than those employed in previous tests, were imposed in order to extend the fatigue life curve out to approximately 400,000 cycles. An experimental copper alloy and an experimental silver alloy were also studied. Tensile tests were performed in air at room temperature and in argon at 538 C. Strain-controlled low-cycle fatigue tests were performed at 538 C in argon to define the fatigue life over the regime from 300 to 3,000 cycles. For the silver alloy, three additional heat treatments were introduced, and a limited evaluation of the short-term tensile and low-cycle fatigue behavior at 538 C was performed.

  3. Probabilistic-graphical and phenomenological analysis of combined bending-torsion fatigue reliability data

    NASA Technical Reports Server (NTRS)

    Kececioglu, D.; Broome, H.

    1969-01-01

    Fatigue data generated by three combined bending-torsion fatigue reliability research machines at The University of Arizona are probabilistic-graphically and phenomenologically analyzed. Distributions that are applicable to fatique life and static strength data are discussed. Phenomenological justifications for the use of these distributions are presented. It is found that the normal distribution represents the cycles-to-failure data at the highest stress levels best. The lognormal distribution appears to fit the cycles-to-failure data at the lower stress levels best and quite well at all stress levels including the highest. A regression analysis and least-squares goodness-of-fit test was performed for normal and lognormal plots. In most cases, the correlation coefficient gave a better fit to the data using the normal distribution, but the difference between the two was so slight that positive discrimination could not be made.

  4. Probabilistic Material Strength Degradation Model for Inconel 718 Components Subjected to High Temperature, High-Cycle and Low-Cycle Mechanical Fatigue, Creep and Thermal Fatigue Effects

    NASA Technical Reports Server (NTRS)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    The development of methodology for a probabilistic material strength degradation is described. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing predictions of high-cycle mechanical fatigue and high temperature effects with experiments are presented. Results from this limited verification study strongly supported that material degradation can be represented by randomized multifactor interaction models.

  5. Dwell Notch Low Cycle Fatigue Behavior of a Powder Metallurgy Nickel Disk Alloy

    NASA Technical Reports Server (NTRS)

    Telesman, J.; Gabb, T. P.; Yamada, Y.; Ghosn, L. J.; Jayaraman, N.

    2012-01-01

    A study was conducted to determine the processes which govern dwell notch low cycle fatigue (NLCF) behavior of a powder metallurgy (P/M) ME3 disk superalloy. The emphasis was placed on the environmentally driven mechanisms which may embrittle the highly stressed notch surface regions and reduce NLCF life. In conjunction with the environmentally driven notch surface degradation processes, the visco-plastic driven mechanisms which can significantly change the notch root stresses were also considered. Dwell notch low cycle fatigue testing was performed in air and vacuum on a ME3 P/M disk alloy specimens heat treated using either a fast or a slow cooling rate from the solutioning treatment. It was shown that dwells at the minimum stress typically produced a greater life debit than the dwells applied at the maximum stress, especially for the slow cooled heat treatment. Two different environmentally driven failure mechanisms were identified as the root cause of early crack initiation in the min dwell tests. Both of these failure mechanisms produced mostly a transgranular crack initiation failure mode and yet still resulted in low NLCF fatigue lives. The lack of stress relaxation during the min dwell tests produced higher notch root stresses which caused early crack initiation and premature failure when combined with the environmentally driven surface degradation mechanisms. The importance of environmental degradation mechanisms was further highlighted by vacuum dwell NLCF tests which resulted in considerably longer NLCF lives, especially for the min dwell tests.

  6. The application of probabilistic design theory to high temperature low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Wirsching, P. H.

    1981-01-01

    Metal fatigue under stress and thermal cycling is a principal mode of failure in gas turbine engine hot section components such as turbine blades and disks and combustor liners. Designing for fatigue is subject to considerable uncertainty, e.g., scatter in cycles to failure, available fatigue test data and operating environment data, uncertainties in the models used to predict stresses, etc. Methods of analyzing fatigue test data for probabilistic design purposes are summarized. The general strain life as well as homo- and hetero-scedastic models are considered. Modern probabilistic design theory is reviewed and examples are presented which illustrate application to reliability analysis of gas turbine engine components.

  7. Influence of High Cycle Thermal Loads on Thermal Fatigue Behavior of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1997-01-01

    Thick thermal barrier coating systems in a diesel engine experience severe thermal Low Cycle Fatigue (LCF) and High Cycle Fatigue (HCF) during engine operation. In the present study, the mechanisms of fatigue crack initiation and propagation, as well as of coating failure, under thermal loads which simulate engine conditions, are investigated using a high power CO2 laser. In general, surface vertical cracks initiate early and grow continuously under LCF and HCF cyclic stresses. It is found that in the absence of interfacial oxidation, the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. Experiments show that the HCF cycles are very damaging to the coating systems. The combined LCF and HCF tests produced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. It is suggested that the HCF component cannot only accelerate the surface crack initiation, but also interact with the LCF by contributing to the crack growth at high temperatures. The increased LCF stress intensity at the crack tip due to the HCF component enhances the subsequent LCF crack growth. Conversely, since a faster HCF crack growth rate will be expected with lower effective compressive stresses in the coating, the LCF cycles also facilitate the HCF crack growth at high temperatures by stress relaxation process. A surface wedging model has been proposed to account for the HCF crack growth in the coating system. This mechanism predicts that HCF damage effect increases with increasing temperature swing, the thermal expansion coefficient and the elastic modulus of the ceramic coating, as well as the HCF interacting depth. A good agreement has been found between the analysis and experimental evidence.

  8. Investigation of Thermal High Cycle and Low Cycle Fatigue Mechanisms of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Miller, Robert A.

    1998-01-01

    Ceramic thermal barrier coatings have attracted increased attention for diesel engine applications. The advantages of using the ceramic coatings include a potential increase in efficiency and power density and a decrease in maintenance cost. Zirconia-based ceramics are the most important coating materials for such applications because of their low thermal conductivity, relatively high thermal expansivity and excellent mechanical properties. However, durability of thick thermal barrier coatings (TBCS) under severe temperature cycling encountered in engine conditions, remains a major question. The thermal transients associated with the start/stop and no-load/full-load engine cycle, and with the in-cylinder combustion process, generate thermal low cycle fatigue (LCF) and thermal high cycle fatigue (HCF) in the coating system. Therefore, the failure mechanisms of thick TBCs are expected to be quite different from those of thin TBCs under these temperature transients. The coating failure is related not only to thermal expansion mismatch and oxidation of the bond coats and substrates, but also to the steep thermal stress gradients induced in the coating systems. Although it has been reported that stresses generated by thermal transients can initiate surface and interface cracks in a coating system, the mechanisms of the crack propagation and of coating failure under the complex LCF and HCF conditions are still not understood. In this paper, the thermal fatigue behavior of an yttria partially stabilized zirconia coating system under simulated LCF and HCF engine conditions is investigated. The effects of LCF and HCF on surface crack initiation and propagation are also discussed.

  9. On the Use of Equivalent Linearization for High-Cycle Fatigue Analysis of Geometrically Nonlinear Structures

    NASA Technical Reports Server (NTRS)

    Rizzi, Stephen A.

    2003-01-01

    The use of stress predictions from equivalent linearization analyses in the computation of high-cycle fatigue life is examined. Stresses so obtained differ in behavior from the fully nonlinear analysis in both spectral shape and amplitude. Consequently, fatigue life predictions made using this data will be affected. Comparisons of fatigue life predictions based upon the stress response obtained from equivalent linear and numerical simulation analyses are made to determine the range over which the equivalent linear analysis is applicable.

  10. High cycle fatigue of AA6082 and AA6063 aluminum extrusions

    NASA Astrophysics Data System (ADS)

    Nanninga, Nicholas E.

    The high cycle fatigue behavior of hollow extruded AA6082 and AA6063 aluminum extrusions has been studied. Hollow extruded aluminum profiles can be processed into intricate shapes, and may be suitable replacements for fatigue critical automotive applications requiring reduced weight. There are several features inherent in hollow aluminum extrusions, such as seam welds, charge welds, microstructural variations and die lines. The effects of such extrusion variables on high cycle fatigue properties were studied by taking specimens from an actual car bumper extrusion. It appears that extrusion die lines create large anisotropy differences in fatigue properties, while welds themselves have little effect on fatigue lives. Removal of die lines greatly increased fatigue properties of AA6082 specimens taken transverse to the extrusion direction. Without die lines, anisotropy in fatigue properties between AA6082 specimens taken longitudinal and transverse to the extrusion direction, was significantly reduced, and properties associated with the orientation of the microstructure appears to be isotropic. A fibrous microstructure for AA6082 specimens showed great improvements in fatigue behavior. The effects of elevated temperatures and exposure of specimens to NaCl solutions was also studied. Exposure to the salt solution greatly reduced the fatigue lives of specimens, while elevated temperatures showed more moderate reductions in fatigue lives.

  11. Fracture resistance of Zr-Nb alloys under low-cycle fatigue tests

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rozhnov, A. B.; Gusev, A. Yu.; Nechaykina, T. A.; Rogachev, S. O.; Zadorozhnyy, M. Yu.

    2014-03-01

    Comparative low-cycle fatigue tests of small-scale specimens cut from the cladding tubes of E110, E125, E110opt zirconium alloys at temperatures of 25 and 350 °C using a dynamic mechanical analyzer have been carried out. It is shown that the limited cycles fatigue stress for all alloys is 50% less at temperature of 350 °C comparing to 25 °C. Besides it has been revealed that the limited cycles fatigue stress increases with increasing the strength of zirconium alloy.

  12. The role of high cycle fatigue (HCF) onset in Francis runner reliability

    NASA Astrophysics Data System (ADS)

    Gagnon, M.; Tahan, S. A.; Bocher, P.; Thibault, D.

    2012-11-01

    High Cycle Fatigue (HCF) plays an important role in Francis runner reliability. This paper presents a model in which reliability is defined as the probability of not exceeding a threshold above which HCF contributes to crack propagation. In the context of combined Low Cycle Fatigue (LCF) and HCF loading, the Kitagawa diagram is used as the limit state threshold for reliability. The reliability problem is solved using First-Order Reliability Methods (FORM). A study case is proposed using in situ measured strains and operational data. All the parameters of the reliability problem are based either on observed data or on typical design specifications. From the results obtained, we observed that the uncertainty around the defect size and the HCF stress range play an important role in reliability. At the same time, we observed that expected values for the LCF stress range and the number of LCF cycles have a significant influence on life assessment, but the uncertainty around these values could be neglected in the reliability assessment.

  13. Effective Fatigue Stress and Criterion for High-Cycle Multi-axial Fatigue

    NASA Astrophysics Data System (ADS)

    Cai, Xiaojing; Xu, Jinquan

    2015-01-01

    Multi-axial fatigue criterion corresponding to the limiting condition of complicated multi-axial stress state is very important in application. Stresses and deformations are usually elastic if cyclic loadings are near to the limiting condition. A definition of effective fatigue stress has been proposed. Adopting the effective fatigue stress, a multi-axial fatigue criterion has been proposed by considering the equivalence of multi-axial stresses to a uni-axial problem. To clarify the fatigue criterion for a uni-axial problem with arbitrary mean stress, a quantitative relationship between fatigue limit and mean stress has also been proposed and examined. To verify the multi-axial fatigue criterion, examinations have been carried out for the cases of pure shear, shear and axial, and two-axial fatigue by experimental results. It is found that the criterion agrees well with experimental results, even for the cases with various multi-axial mean stresses and phase differences. It is also found that the shear fatigue limit is not an independent material property in common metals.

  14. Real-time monitoring of acoustic linear and nonlinear behavior of titanium alloys during low-cycle fatigue and high-cycle fatigue

    NASA Astrophysics Data System (ADS)

    Frouin, Jerome; Sathish, Shamachary; Na, Jeong K.

    2000-05-01

    An in-situ technique to measure sound velocity, ultrasonic attenuation and acoustic nonlinear property has been developed for characterization and early detection of fatigue damage in aerospace materials. For this purpose we have developed a computer software and measurement technique including hardware for the automation of the measurement. New transducer holder and special grips are designed. The automation has allowed us to test the long-term stability of the electronics over a period of time and so proof of the linearity of the system. Real-time monitoring of the material nonlinearity has been performed on dog-bone specimens from zero fatigue all the way to the final fracture under low-cycle fatigue test condition (LCF) and high-cycle test condition (HCF). Real-time health monitoring of the material can greatly contribute to the understanding of material behavior under cyclic loading. Interpretation of the results show that correlation exist between the slope of the curve described by the material nonlinearity and the life of the component. This new methodology was developed with an objective to predict the initiation of fatigue microcracks, and to detect, in-situ fatigue crack initiation as well as to quantify early stages of fatigue damage.

  15. Sensitivity Variation on Low Cycle Fatigue Cracks Using Level 4/Method B Penetrant

    SciTech Connect

    FULWOOD,HARRY; MOORE,DAVID G.

    1999-09-02

    The Federal Aviation Administration's Airworthiness Assurance NDI Validation Center (AANC) is currently conducting experiments with Level 4, Method B penetrant on low cycle fatigue specimens. The main focus of these experiments is to document the affect on penetrant brightness readings by varying inspection parameters. This paper discusses the results of changing drying temperature, drying time, and dwell time of both penetrant and emulsifier on low cycle fatigue specimens.

  16. Fatigue of Austempered Ductile Iron with Two Strength Grades in Very High Cycle Regime

    NASA Astrophysics Data System (ADS)

    Zhang, Jiwang; Li, Wei; Song, Qingpeng; Zhang, Ning; Lu, Liantao

    2016-03-01

    In this study, Austempered ductile irons (ADIs) with two different strength grades were produced and the fatigue properties were measured at 109 cycles. The results show that the S-N curves give a typical step-wise shape and there is no fatigue limit in the very high cycle fatigue regime. The two grades ADI have the similar fracture behaviors and fatigue failure can initiate from defects at specimen surface and subsurface zone. On the fracture surfaces of some specimens, the `granular-bright-facet' area with rich carbon distribution is observed in the vicinity of the defect. The microstructure affects the crack behaviors at the early propagation stage. The ADI with upper and lower bainite shows higher fatigue strength compared with the ADI with coarse upper bainite.

  17. Acoustic emission characteristics of copper alloys under low-cycle fatigue conditions

    NASA Technical Reports Server (NTRS)

    Krampfner, Y.; Kawamoto, A.; Ono, K.; Green, A.

    1975-01-01

    The acoustic emission (AE) characteristics of pure copper, zirconium-copper, and several copper alloys were determined to develop nondestructive evaluation schemes of thrust chambers through AE techniques. The AE counts rms voltages, frequency spectrum, and amplitude distribution analysis evaluated AE behavior under fatigue loading conditions. The results were interpreted with the evaluation of wave forms, crack propagation characteristics, as well as scanning electron fractographs of fatigue-tested samples. AE signals at the beginning of a fatigue test were produced by a sample of annealed alloys. A sample of zirconium-containing alloys annealed repeatedly after each fatigue loading cycle showed numerous surface cracks during the subsequent fatigue cycle, emitting strong-burst AE signals. Amplitude distribution analysis exhibits responses that are characteristic of certain types of AE signals.

  18. Quadriceps and Respiratory Muscle Fatigue Following High-Intensity Cycling in COPD Patients

    PubMed Central

    Bachasson, Damien; Wuyam, Bernard; Pepin, Jean-Louis; Tamisier, Renaud; Levy, Patrick; Verges, Samuel

    2013-01-01

    Exercise intolerance in COPD seems to combine abnormal ventilatory mechanics, impaired O2 transport and skeletal muscle dysfunction. However their relatie contribution and their influence on symptoms reported by patients remain to be clarified. In order to clarify the complex interaction between ventilatory and neuromuscular exercise limiting factors and symptoms, we evaluated respiratory muscles and quadriceps contractile fatigue, dynamic hyperinflation and symptoms induced by exhaustive high-intensity cycling in COPD patients. Fifteen gold II-III COPD patients (age = 67±6 yr; BMI = 26.6±4.2 kg.m-2) performed constant-load cycling test at 80% of their peak workload until exhaustion (9.3±2.4 min). Before exercise and at exhaustion, potentiated twitch quadriceps strength (Qtw), transdiaphragmatic (Pdi,tw) and gastric (Pga,tw) pressures were evoked by femoral nerve, cervical and thoracic magnetic stimulation, respectively. Changes in operational lung volumes during exercise were assessed via repetitive inspiratory capacity (IC) measurements. Dyspnoea and leg discomfort were measured on visual analog scale. At exhaustion, Qtw (-33±15%, >15% reduction observed in all patients but two) and Pdi,tw (-20±15%, >15% reduction in 6 patients) were significantly reduced (P<0.05) but not Pga,tw (-6±10%, >15% reduction in 3 patients). Percentage reduction in Qtw correlated with the percentage reduction in Pdi,tw (r=0.66; P<0.05). Percentage reductions in Pdi,tw and Pga,tw negatively correlated with the reduction in IC at exhaustion (r=-0.56 and r=-0.62, respectively; P<0.05). Neither dyspnea nor leg discomfort correlated with the amount of muscle fatigue. In conclusion, high-intensity exercise induces quadriceps, diaphragm and less frequently abdominal contractile fatigue in this group of COPD patients. In addition, the rise in end-expiratory lung volume and diaphragm flattening associated with dynamic hyperinflation in COPD might limit the development of abdominal and

  19. Quadriceps and respiratory muscle fatigue following high-intensity cycling in COPD patients.

    PubMed

    Bachasson, Damien; Wuyam, Bernard; Pepin, Jean-Louis; Tamisier, Renaud; Levy, Patrick; Verges, Samuel

    2013-01-01

    Exercise intolerance in COPD seems to combine abnormal ventilatory mechanics, impaired O2 transport and skeletal muscle dysfunction. However their relative contribution and their influence on symptoms reported by patients remain to be clarified. In order to clarify the complex interaction between ventilatory and neuromuscular exercise limiting factors and symptoms, we evaluated respiratory muscles and quadriceps contractile fatigue, dynamic hyperinflation and symptoms induced by exhaustive high-intensity cycling in COPD patients. Fifteen gold II-III COPD patients (age = 67 ± 6 yr; BMI = 26.6 ± 4.2 kg.m(-2)) performed constant-load cycling test at 80% of their peak workload until exhaustion (9.3 ± 2.4 min). Before exercise and at exhaustion, potentiated twitch quadriceps strength (Q(tw)), transdiaphragmatic (P(di,tw)) and gastric (P(ga,tw)) pressures were evoked by femoral nerve, cervical and thoracic magnetic stimulation, respectively. Changes in operational lung volumes during exercise were assessed via repetitive inspiratory capacity (IC) measurements. Dyspnoea and leg discomfort were measured on visual analog scale. At exhaustion, Q(tw) (-33 ± 15%, >15% reduction observed in all patients but two) and Pdi,tw (-20 ± 15%, >15% reduction in 6 patients) were significantly reduced (P<0.05) but not Pga,tw (-6 ± 10%, >15% reduction in 3 patients). Percentage reduction in Q(tw) correlated with the percentage reduction in P(di,tw) (r = 0.66; P<0.05). Percentage reductions in P(di,tw) and P(ga,tw) negatively correlated with the reduction in IC at exhaustion (r = -0.56 and r = -0.62, respectively; P<0.05). Neither dyspnea nor leg discomfort correlated with the amount of muscle fatigue. In conclusion, high-intensity exercise induces quadriceps, diaphragm and less frequently abdominal contractile fatigue in this group of COPD patients. In addition, the rise in end-expiratory lung volume and diaphragm flattening associated with dynamic hyperinflation in COPD might limit

  20. Ultrahigh vacuum, high temperature, low cycle fatigue of coated and uncoated Rene 80

    NASA Technical Reports Server (NTRS)

    Kortovich, C. S.

    1976-01-01

    A study was conducted on the ultrahigh vacuum strain controlled by low cycle fatigue behavior of uncoated and CODEP B-1 aluminide coated Rene' 80 nickel-base superalloy at 1000 C (1832 F) and 871 C (1600 F). The results indicated little effect of coating or temperature on the fatigue properties. There was, however, a significant effect on fatigue life when creep was introduced into the strain cycles. The effect of this creep component was analyzed in terms of the method of strainrange partitioning.

  1. Low-cycle fatigue analysis of a cooled copper combustion chamber

    NASA Technical Reports Server (NTRS)

    Miller, R. W.

    1974-01-01

    A three-dimensional finite element elastoplastic strain analysis was performed for the throat section of regeneratively cooled rocket engine combustion chamber. The analysis included thermal and pressure loads, and the effects of temperature dependent material properties, to determine the strain range corresponding to the engine operating cycle. The strain range was used in conjunction with OFHC copper isothermal fatigue test data to predict engine low-cycle fatigue life. The analysis was performed for chamber configuration and operating conditions corresponding to a hydrogen-oxygen chamber which was fatigue tested to failure at the NASA Lewis Research Center.

  2. Effect of microstructure on high-cycle fatigue properties of Alloy718 plates

    NASA Astrophysics Data System (ADS)

    Ono, Y.; Yuri, T.; Nagashima, N.; Ogata, T.; Nagao, N.

    2015-12-01

    Effect of microstructure on high-cycle fatigue properties of Alloy718 were investigated at 77 K by using samples with three different microstructures; fine-grained (FG), coarse-grained (CG) and bimodal-grained (BG) ones. The BG sample consisted of FG and CG microstructural regions and grain sizes of those regions were close to those of the FG and the CG samples, respectively. High-cycle fatigue strength of the FG sample was higher than that of the CG sample. High-cycle fatigue strength of the BG sample was clearly lower than that of the FG sample and almost the same as that of the CG one. Flat area (facet) was found at fatigue crack initiation site in all specimens. Facet size was similar to the grain size and found to be almost same in the CG and the BG samples. Observations of the microstructure beneath the fatigue crack initiation site of the BG sample revealed that the facet corresponds to transgranular cracking in the course grain, meaning that fatigue crack initiated at the coarse grain in the BG sample. It is deduced that the high-cycle fatigue strength of Alloy 718 with the BG microstructure is strongly affected by that of the CG region in that material.

  3. High cycle fatigue and fracture behaviour of a hot isostatically pressed nickel-based superalloy

    NASA Astrophysics Data System (ADS)

    Qiu, Chunlei; Wu, Xinhua

    2014-01-01

    Powder of a nickel-based superalloy, RR1000, has been hot isostatically pressed (HIPped) at a supersolvus temperature and post-HIP heat treated to produce different microstructures. Microstructures were investigated using a scanning electron microscope together with an energy dispersive X-ray spectrometer and a wave-length dispersive X-ray spectrometer. High cycle four-point bending fatigue and tension-tension fatigue tests have been performed on the fabricated samples. It was found that HIPped and aged samples showed the best four-point bending fatigue limit while HIPped and solution-treated and aged samples had the lowest fatigue limit. The four-point bending fatigue crack initiations all occurred from the sample surfaces either at the sites of inclusion clusters or by cleavage through large grains on the surfaces. The tension-tension fatigue crack initiation occurred mainly due to large hafnia inclusion clusters, with lower fatigue lives for samples where inclusions were closer to the surface. Crack initiation at the compact Al2O3 inclusion cluster led to a much higher fatigue life than found when cracks were initiated by large hafnia inclusion clusters. The tension-tension fatigue limits were shown to decrease with increased testing temperature (from room temperature to 700 °C).

  4. A combined cycle engine test facility

    NASA Astrophysics Data System (ADS)

    Engers, R.; Cresci, D.; Tsai, C.

    Rocket-Based Combined-Cycle (RBCC) engines intended for missiles and/or space launch applications incorporate features of rocket propulsion systems operating in concert with airbreathing engine cycles. Performance evaluation of these types of engines, which are intended to operate from static sea level take-off to supersonic cruise or accerlerate to orbit, requires ground test capabilities which integrate rocket component testing with airbreathing engine testing. A combined cycle engine test facility has been constructed in the General Applied Science Laboratories, Inc. (GASL) Aeropropulsion Test Laboratory to meet this requirement. The facility was designed to support the development of an innovative combined cycle engine concept which features a rocket based ramjet combustor. The test requirements included the ability to conduct tests in which the propulsive force was generated by rocket only, the ramjet only and simultaneous rocket and ramjet power (combined cycle) to evaluate combustor operation over the entire engine cycle. The test facility provides simulation over the flight Mach number range of 0 to 8 and at various trajectories. The capabilities of the combined cycle engine test facility are presented.

  5. A combined cycle engine test facility

    SciTech Connect

    Engers, R.; Cresci, D.; Tsai, C.

    1995-09-01

    Rocket-Based Combined-Cycle (RBCC) engines intended for missiles and/or space launch applications incorporate features of rocket propulsion systems operating in concert with airbreathing engine cycles. Performance evaluation of these types of engines, which are intended to operate from static sea level take-off to supersonic cruise or accerlerate to orbit, requires ground test capabilities which integrate rocket component testing with airbreathing engine testing. A combined cycle engine test facility has been constructed in the General Applied Science Laboratories, Inc. (GASL) Aeropropulsion Test Laboratory to meet this requirement. The facility was designed to support the development of an innovative combined cycle engine concept which features a rocket based ramjet combustor. The test requirements included the ability to conduct tests in which the propulsive force was generated by rocket only, the ramjet only and simultaneous rocket and ramjet power (combined cycle) to evaluate combustor operation over the entire engine cycle. The test facility provides simulation over the flight Mach number range of 0 to 8 and at various trajectories. The capabilities of the combined cycle engine test facility are presented.

  6. High-temperature low cycle fatigue behavior of a gray cast iron

    SciTech Connect

    Fan, K.L. He, G.Q.; She, M.; Liu, X.S.; Lu, Q.; Yang, Y.; Tian, D.D.; Shen, Y.

    2014-12-15

    The strain controlled low cycle fatigue properties of the studied gray cast iron for engine cylinder blocks were investigated. At the same total strain amplitude, the low cycle fatigue life of the studied material at 523 K was higher than that at 423 K. The fatigue behavior of the studied material was characterized as cyclic softening at any given total strain amplitude (0.12%–0.24%), which was attributed to fatigue crack initiation and propagation. Moreover, this material exhibited asymmetric hysteresis loops due to the presence of the graphite lamellas. Transmission electron microscopy analysis suggested that cyclic softening was also caused by the interactions of dislocations at 423 K, such as cell structure in ferrite, whereas cyclic softening was related to subgrain boundaries and dislocation climbing at 523 K. Micro-analysis of specimen fracture appearance was conducted in order to obtain the fracture characteristics and crack paths for different strain amplitudes. It showed that the higher the temperature, the rougher the crack face of the examined gray cast iron at the same total strain amplitude. Additionally, the microcracks were readily blunted during growth inside the pearlite matrix at 423 K, whereas the microcracks could easily pass through pearlite matrix along with deflection at 523 K. The results of fatigue experiments consistently showed that fatigue damage for the studied material at 423 K was lower than that at 523 K under any given total strain amplitude. - Highlights: • The low cycle fatigue behavior of the HT250 for engine cylinder blocks was investigated. • TEM investigations were conducted to explain the cyclic deformation response. • The low cycle fatigue cracks of HT250 GCI were studied by SEM. • The fatigue life of the examined material at 523 K is higher than that at 423 K.

  7. Low-Cycle Fatigue Behavior of Die-Cast Mg Alloys AZ91 and AM60

    NASA Astrophysics Data System (ADS)

    Rettberg, Luke H.; Jordon, J. Brian; Horstemeyer, Mark F.; Jones, J. Wayne

    2012-07-01

    The influence of microstructure and artificial aging response (T6) on the low-cycle fatigue behavior of super vacuum die-cast (SVDC) AZ91 and AM60 has been investigated. Fatigue lifetimes were determined from the total strain-controlled fatigue tests for strain amplitudes of 0.2 pct, 0.4 pct, 0.6 pct, 0.8 pct, and 1.0 pct under fully reversed loading at a frequency of 5 Hz. Cyclic stress-strain behavior was determined using an incremental step test (IST) and compared with the more traditional constant amplitude test. Two locations in a prototype casting were investigated to examine the role of microstructure and porosity on fatigue behavior. At all total strain amplitudes microstructure refinement had a negligible impact on fatigue life because of significant levels of porosity. AM60 showed an improvement in fatigue life at higher strain amplitudes when compared with AZ91 because of higher ductility. T6 heat treatment had no impact on fatigue life. Cyclic stress-strain behavior obtained via the incremental step test varied from constant amplitude test results due to load history effects. The constant amplitude test is believed to be the more accurate test method. In general, larger initiation pores led to shorter fatigue life. The fatigue life of AZ91 was more sensitive to initiation pore size and pore location than AM60 at the lowest tested strain amplitude of 0.2 pct. Fatigue crack paths did not favor any specific phase, interdentritic structure or eutectic structure. A multistage fatigue (MSF) model showed good correlation to the experimental strain-life results. The MSF model reinforced the dominant role of inclusion (pore) size on the scatter in fatigue life.

  8. Fatigue

    MedlinePlus

    ... sleep. Fatigue is a lack of energy and motivation. Drowsiness and apathy (a feeling of not caring ... fatigue symptoms, and your lifestyle, habits, and feelings. Tests that may be ordered include the following: Blood ...

  9. High-Cycle Fatigue Properties at Cryogenic Temperatures in INCONEL 718

    NASA Astrophysics Data System (ADS)

    Ono, Y.; Yuri, T.; Sumiyoshi, H.; Takeuchi, E.; Matsuoka, S.; Ogata, T.

    2006-03-01

    High-cycle fatigue properties at 4 K, 20 K, 77 K and 293 K were investigated in forged-INCONEL 718 nickel-based superalloy with a mean gamma (γ) grain size of 25 μm. In the present material, plate-like delta phase precipitated at γ grain boundaries and niobium (Nb)-enriched MC type carbides precipitated coarsely throughout the specimens. The 0.2% proof stress and the tensile strength of this alloy increased with decreasing temperature, without decreasing elongation or reduction of area. High-cycle fatigue strengths also increased with decreasing temperature although the fatigue limit at each temperature didn't appear even around 107 cycles. Fatigue cracks initiated near the specimen surface and formed faceted structures around crack initiation sites. Fatigue cracks predominantly initiated from coarse Nb-enriched carbides and faceted structures mainly corresponded to these carbides. In lower stress amplitude tests, however, facets were formed through transgranular crack initiation and growth. These kinds of distinctive crack initiation behavior seem to lower the high-cycle fatigue strength below room temperature in the present material.

  10. High-Cycle Fatigue Properties at Cryogenic Temperatures in INCONEL 718

    SciTech Connect

    Ono, Y.; Yuri, T.; Sumiyoshi, H.; Takeuchi, E.; Ogata, T.; Matsuoka, S.

    2006-03-31

    High-cycle fatigue properties at 4 K, 20 K, 77 K and 293 K were investigated in forged-INCONEL 718 nickel-based superalloy with a mean gamma ({gamma}) grain size of 25 {mu}m. In the present material, plate-like delta phase precipitated at {gamma} grain boundaries and niobium (Nb)-enriched MC type carbides precipitated coarsely throughout the specimens. The 0.2% proof stress and the tensile strength of this alloy increased with decreasing temperature, without decreasing elongation or reduction of area. High-cycle fatigue strengths also increased with decreasing temperature although the fatigue limit at each temperature didn't appear even around 107 cycles. Fatigue cracks initiated near the specimen surface and formed faceted structures around crack initiation sites. Fatigue cracks predominantly initiated from coarse Nb-enriched carbides and faceted structures mainly corresponded to these carbides. In lower stress amplitude tests, however, facets were formed through transgranular crack initiation and growth. These kinds of distinctive crack initiation behavior seem to lower the high-cycle fatigue strength below room temperature in the present material.

  11. Bithermal Low-Cycle Fatigue Evaluation of Automotive Exhaust System Alloy SS409

    NASA Technical Reports Server (NTRS)

    Lu, Gui-Ying; Behling, Mike B.; Halford, Gary R.

    2000-01-01

    This investigation provides, for the first time, cyclic strainrange-controlled, thermomechanical fatigue results for the ferritic stainless steel alloy SS409. The alloy has seen extensive application for automotive exhaust system components. The data were generated to calibrate the Total Strain Version of the Strainrange Partitioning (TS-SRP) method for eventual application to the design and durability assessment of automotive exhaust systems. The thermomechanical cyclic lifetime and cyclic stress-strain constitutive behavior for alloy SS409 were measured using bithermal tests cycling between isothermal extremes of 400 and 800 C. Lives ranged up to 10,000 cycles to failure with hold-times of 0.33 to 2.0 minutes. The bithermal fatigue behavior is compared to isothermal, strain-controlled fatigue behavior at both 400 and 800 C. Thermomechanical cycling was found to have a profound detrimental influence on the fatigue failure resistance of SS409 compared to isothermal cycling. Supplementary bithermal cyclic stress-strain constitutive tests with hold-times ranging from 40 seconds up to 1.5 hours were conducted to calibrate the TS-SRP equation for extrapolation to longer lifetime predictions. Observed thermomechanical (bithermal) fatigue lives correlated well with lives calculated using the calibrated TS-SRP equations: 70% of the bithermal fatigue data fall within a factor of 1.2 of calculated life; 85% within a factor of 1.4; and 100% within a factor of 1.8.

  12. Low-cycle fatigue of thermal-barrier coatings at 982 deg C

    NASA Technical Reports Server (NTRS)

    Kaufman, A.; Liebert, C. H.; Nachtigall, A. J.

    1978-01-01

    The low-cycle fatigue lives of ZrO2-NiCrAlY and Al2O3-ZrO2-NiCrAlY thermal-barrier coatings in air at 982 C were determined from cyclic flexural tests of coated TAZ-8A strips. Strains were computed as a function of specimen displacements from a nonlinear, three-dimensional stress analysis program. Fatigue resistances of thermal-barrier coatings applied to the strips were compared with those of uncoated and NiCrAlY-coated strips. The results indicate that ZrO2 is about four times greater in fatigue life than TAZ-8A at 982 C, that ZrO2 would probably retain that fatigue strength up to 1316 C, and that adding an outer coat of Al2O3 to ZrO2 is neither beneficial nor detrimental to fatigue resistance.

  13. Low-Cycle Fatigue Properties of P92 Ferritic-Martensitic Steel at Elevated Temperature

    NASA Astrophysics Data System (ADS)

    Zhang, Zhen; Hu, ZhengFei; Schmauder, Siegfried; Mlikota, Marijo; Fan, KangLe

    2016-04-01

    The low-cycle fatigue behavior of P92 ferritic-martensitic steel and the corresponding microstructure evolution at 873 K has been extensively studied. The test results of fatigue lifetime are consistent with the Coffin-Manson relationship over a range of controlled total strain amplitudes from 0.15 to 0.6%. The influence of strain amplitude on the fatigue crack initiation and growth has been observed using optical microscopy and scanning electron microscopy. The formation mechanism of secondary cracks is established according to the observation of fracture after fatigue process and there is an intrinsic relationship between striation spacing, current crack length, and strain amplitude. Transmission electron microscopy has been employed to investigate the microstructure evolution after fatigue process. It indicates the interaction between carbides and dislocations together with the formation of cell structure inhibits the cyclic softening. The low-angle sub-boundary elimination in the martensite is mainly caused by the cyclic stress.

  14. Influence of Asymmetrical Waveform on Low-Cycle Fatigue Life of Micro Solder Joint

    NASA Astrophysics Data System (ADS)

    Kanda, Yoshihiko; Kariya, Yoshiharu

    2010-02-01

    The effects of waveform symmetry on the low-cycle fatigue life of the Sn-3.0Ag-0.5Cu alloy have been investigated, using micro solder joint specimens with approximately the same volume of solder as is used in actual products. Focusing on crack initiation life, fatigue tests on Sn-Ag-Cu micro solder joints using asymmetrical triangular waveforms revealed no significant reduction in fatigue life. A slight reduction in fatigue life at low strain ranges caused by an increase in the fatigue ductility exponent, which is the result of a weakening microstructure due to loads applied at high temperature for long testing time, was observed. This was due to the fact that grain boundary damage, which has been reported in large-size specimens subjected to asymmetrical triangular waveforms, does not occur in Sn-Ag-Cu micro size solder joints with only a small number of crystal grain boundaries.

  15. Low-cycle fatigue/high-cycle fatigue (LCF/HCF) interaction studies using a 10- to 40-kHz HCF loading device

    NASA Astrophysics Data System (ADS)

    Matikas, Theodore E.

    1999-02-01

    To simulate the testing conditions experienced by aircraft engine turbine blades, a new experimental facility was developed capable of providing interactive low cycle fatigue (LCF)/high cycle fatigue (HCF) loading. The new facility is based on a HCF cell that can operate in the 10-40 kHz frequency range. This HCF testing cell can also be interfaced to a servo-hydraulic load frame, which provides a second fatigue cycle. Sample geometry is critical for the HCF cell to produce the desired applied load on the specimen. The objective of this research is to develop analytical modeling necessary for the design of test coupons to be used in the new HCF testing cell operating at ultrasonic frequencies, and also to demonstrate the capabilities of the new device by performing LCF/HCF interaction studies in Ti-6Al-4V. The results of these studies clearly showed the effect of the HCF component of the load in spite the fact that the HCF component was only 15-19 percent of the overall load. It was also found that the HCF component of the load was the major cause of observed damage with the LCF component having much less effect. Eliminating the HCF component completely resulted in increasing the fatigue life at least an order of magnitude.

  16. Tensile, low cycle fatigue and fracture toughness behaviour of type 316L steel irradiated to 0.3 dpa

    NASA Astrophysics Data System (ADS)

    Josefsson, Bertil; Bergenlid, Ulf

    1994-09-01

    The effect of a low dose neutron irradiation on the tensile, low cycle fatigue and fracture toughness properties of type 316L steel plate and weld material was investigated. The specimens were irradiated at a temperature of about 35°C to a neutron fluence of approximately 2.5 × 10 20 n/cm 2 ( E > 1 MeV). The testing was performed at 75, 250 and 450°C. Irradiated tensile specimens showed a substantial radiation hardening combined with some reduction of elongations. There was no significant effect of the irradiation on the low cycle fatigue endurances. The fracture toughness of the TIG weld specimens was roughly half of that of the 316L plate and electron beam weld. Some reductions of toughness owing to the irradiation were observed.

  17. Low-cycle fatigue resistance of AD1 aluminum and AMg5 aluminum alloy

    SciTech Connect

    Kholodilo, A.A.; Balyuk, L.M.; Modestova, R.V.

    1985-02-01

    This paper reports on investigations carried out by the Severodonetsk branch of the Ukranian Scientific-Research Institute of Chemical Engineering into the low-cycle fatigue resistance of aluminum AD1 and AMg/sup 5/ aluminum alloy. The cylindrical specimens were tested in an UME-1oTM machine with recording of the cyclic deformation diagram. It is concluded that the Landger equation can be used to construct the calculation curves of low-cycle fatigue of the aluminum alloys; the quality of the welded joints plays the controlling role in the resistance of the vessels and plant to low-cycle fracture.

  18. Low-cycle fatigue of a VZh175 high-temperature alloy under elastoplastic deformation conditions

    NASA Astrophysics Data System (ADS)

    Belyaev, M. S.; Terent'ev, V. F.; Bakradze, M. M.; Gorbovets, M. A.; Gol'dberg, M. A.

    2015-04-01

    The low-cycle fatigue of a VZh175 nickel superalloy is studied under conditions of complete deformation per loading cycle at an initial cycle asymmetry R = 0, a deformation amplitude ɛa = 0.4-0.6%, and a temperature of 20 and 650°C. The specific features of cyclic hardening/softening of the alloy under these conditions are detected. The mechanisms of fatigue crack nucleation and growth are analyzed as functions of the deformation amplitude and the test temperature.

  19. Accommodating and cracking mechanisms in low-cycle fatigue

    NASA Technical Reports Server (NTRS)

    Pineau, A.

    1978-01-01

    The three main stages of fatigue life (accommodation, crack initiation and crack growth) are briefly reviewed. The cyclic behavior of annealed or predeformed face-centered cubic metals is described. Moreover, two types of alloys (Al-4-Cu and WASPALOY) are examined regarding the influence of the interactions between the precipitates and the dislocations on the cyclic behavior. Data on the percent of life to crack initiation (for a microcrack smaller than about 100 microns) are also given. Finally, experimental and theoretical results on crack growth rates in lowcycle fatigue are described.

  20. Tensile and low-cycle fatigue measurements on cross-rolled tungsten

    SciTech Connect

    Schmunk, R.E.; Korth, G.E.

    1981-08-01

    Low-cycle fatigue and tensile tests were performed on specimens fabricated from 14-mm (0.55-in.) cross-rolled tungsten plate which was prepared by a powder metallurgy process. Tests included measurements on both as-received and recrystallized specimens. Data have been obtained at 1088 K (1500/sup 0/F) in vacuum, and at room temperature. Low-cycle fatigue data at both 1088 K and room temperature are in fair agreement with predictions based on the universal slopes equation for the as-received material condition. In contrast, fatigue data for recrystallized specimens at 1088 K fall considerably below prediction, except in the high cycles-to-fail (10/sup 5/ cycles) regime. Details of the test procedure as well as modification of the specimen configuration which was required for room temperature testing are reported.

  1. Very high cycle fatigue behavior of SAE52100 bearing steel by ultrasonic nanocrystalline surface modification.

    PubMed

    Cho, In Shik; He, Yinsheng; Li, Kejian; Oh, Joo Yeon; Shin, Keesam; Lee, Chang Soon; Park, In Gyu

    2014-11-01

    In this paper, the SAE52100 bearing steel contained large quantities of cementite dispersed in ferrite matrix was subjected to the ultrasonic nanocrystalline surface modification (UNSM) treatment that aims for the extension of fatigue life. The microstructure and fatigue life of the untreated and treated specimens were studied by using electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM), and a developed ultra-high cycle fatigue test (UFT). After UNSM treatment, the coarse ferrite grains (- 10 μm) were refined to nanosize (- 200 nm), therefore, nanostructured surface layers were fabricated. Meanwhile, in the deformed layer, the number density and area fraction of cementite were increased up to - 400% and - 550%, respectively, which increased with the decrease in depth from the topmost treated surface. The improvement of hardness (from 200 Hv to 280 Hv) and high cycles fatigue strength by - 10% were considered the contribution of the developed nanostructure in the UNSM treated specimen. PMID:25958512

  2. Fatigue of extracted lead zirconate titanate multilayer actuators under unipolar high field electric cycling

    DOE PAGESBeta

    Wang, Hong; Lee, Sung Min; Wang, James L.; Lin, Hua-Tay

    2014-12-19

    Testing of large prototype lead zirconate titanate (PZT) stacks presents substantial technical challenges to electronic testing systems, so an alternative approach that uses subunits extracted from prototypes has been pursued. Extracted 10-layer and 20-layer plate specimens were subjected to an electric cycle test under an electric field of 3.0/0.0 kV/mm, 100 Hz to 10^8 cycles. The effects of measurement field level and stack size (number of PZT layers) on the fatigue responses of piezoelectric and dielectric coefficients were observed. On-line monitoring permitted examination of the fatigue response of the PZT stacks. The fatigue rate (based on on-line monitoring) and themore » fatigue index (based on the conductance spectrum from impedance measurement or small signal measurement) were developed to quantify the fatigue status of the PZT stacks. The controlling fatigue mechanism was analyzed against the fatigue observations. The data presented can serve as input to design optimization of PZT stacks and to operation optimization in critical applications such as piezoelectric fuel injectors in heavy-duty diesel engines.« less

  3. Fatigue of extracted lead zirconate titanate multilayer actuators under unipolar high field electric cycling

    SciTech Connect

    Wang, Hong; Lee, Sung Min; Wang, James L.; Lin, Hua-Tay

    2014-12-19

    Testing of large prototype lead zirconate titanate (PZT) stacks presents substantial technical challenges to electronic testing systems, so an alternative approach that uses subunits extracted from prototypes has been pursued. Extracted 10-layer and 20-layer plate specimens were subjected to an electric cycle test under an electric field of 3.0/0.0 kV/mm, 100 Hz to 10^8 cycles. The effects of measurement field level and stack size (number of PZT layers) on the fatigue responses of piezoelectric and dielectric coefficients were observed. On-line monitoring permitted examination of the fatigue response of the PZT stacks. The fatigue rate (based on on-line monitoring) and the fatigue index (based on the conductance spectrum from impedance measurement or small signal measurement) were developed to quantify the fatigue status of the PZT stacks. The controlling fatigue mechanism was analyzed against the fatigue observations. The data presented can serve as input to design optimization of PZT stacks and to operation optimization in critical applications such as piezoelectric fuel injectors in heavy-duty diesel engines.

  4. Fatigue of extracted lead zirconate titanate multilayer actuators under unipolar high field electric cycling

    SciTech Connect

    Wang, Hong Lee, Sung-Min; Wang, James L.; Lin, Hua-Tay

    2014-12-21

    Testing of large prototype lead zirconate titanate (PZT) stacks presents substantial technical challenges to electronic testing systems, so an alternative approach that uses subunits extracted from prototypes has been pursued. Extracted 10-layer and 20-layer plate specimens were subjected to an electric cycle test under an electric field of 3.0/0.0 kV/mm, 100 Hz to 10{sup 8} cycles. The effects of measurement field level and stack size (number of PZT layers) on the fatigue responses of piezoelectric and dielectric coefficients were observed. On-line monitoring permitted examination of the fatigue response of the PZT stacks. The fatigue rate (based on on-line monitoring) and the fatigue index (based on the conductance spectrum from impedance measurement or small signal measurement) were developed to quantify the fatigue status of the PZT stacks. The controlling fatigue mechanism was analyzed against the fatigue observations. The data presented can serve as input to design optimization of PZT stacks and to operation optimization in critical applications, such as piezoelectric fuel injectors in heavy-duty diesel engines.

  5. High-cycle fatigue characterization of titanium 5Al-2.5Sn alloy

    NASA Technical Reports Server (NTRS)

    Mahfuz, H.; Xin, Yu T.; Jeelani, S.

    1993-01-01

    High-cycle fatigue behavior of titanium 5Al 2.5Sn alloy at room temperature has been studied. S-N curve characterization is performed at different stress ratios ranging from 0 to 0.9 on a subsized fatigue specimen. Both two-stress and three-stress level tests are conducted at different stress ratios to study the cumulative fatigue damage. Life prediction techniques of linear damage rule, double linear damage rule and damage curve approaches are applied, and results are compared with the experimental data. The agreement between prediction and experiment is found to be excellent.

  6. On massive carbide precipitation during high temperature low cycle fatigue in alloy 800H

    NASA Technical Reports Server (NTRS)

    Sankararao, K. Bhanu; Schuster, H.; Halford, G. R.

    1994-01-01

    The effect of strain rate on massive precipitation and the mechanism for the occurrence of massive precipitation of M23C6 in alloy 800H is investigated during elevated temperature low cycle fatigue testing. It was observed that large M23C6 platelets were in the vicinity of grain and incoherent twin boundaries. The strain controlled fatigue testing at higher strain rates that promoted cyclic hardening enabled massive precipitation to occur more easily.

  7. The influence of hold times on LCF and FCG behavior in a P/M Ni-base superalloy. [Low Cycle Fatigue/Fatigue Crack Growth

    NASA Technical Reports Server (NTRS)

    Choe, S. J.; Golwalker, S. V.; Duquette, D. J.; Stoloff, N. S.

    1984-01-01

    The relative importance of creep and environmental interactions in high temperature fatigue behavior has been investigated for as-HIP Rene 95. Strain-controlled low cycle fatigue and load-controlled fatigue crack growth tests were performed at elevated temperatures in argon, followed by fractographic analyses of the fracture surfaces by scanning electron microscopy. Fatigue lives were drastically reduced and crack growth rates increased one hundred fold as a result of superposition of hold times on continuous cycling. A change in fracture mode with hold time also was noted. Chromium oxide was detected on the fracture surface by Auger electron spectroscopy. The drastic changes in fatigue resistance due to hold times were attributed primarily to environmental interactions with fatigue processes.

  8. Observation of fatigue in sandstone samples exposed to repeated freeze-thaw cycles

    NASA Astrophysics Data System (ADS)

    Hailiang, Jia; Wei, Xiang; Krautblatter, Michael

    2014-05-01

    The effect of rock fatigue is one of the key elements in the analysis and evaluation of rockfall preparation. We performed a series of laboratory freezing-thawing cycles experiments on an array of identical sandstone samples (cylinder samples with diameter of 5cm and length of 10cm). During each cycle we measured surface deformations and effective porosity for three samples, and after each thawing phase we removed two samples for destructive testing (uniaxial compressive and tensile strength). Our results indicate that: (1) frost action causes primarily reversible strain in samples with maximum magnitudes of ~1*10-4, we suggest low-cycle fatigue causes minor plastic deformation (2) with the increase of cycles, we observed a marked increase of effective porosity and a sharp decrease of uniaxial tensile strength. The decrease in uniaxial compressive strength was not as significant as that of the tensile strength in response to this frost action; (3) Curves describing effective porosity increases demonstrate a rapid increase during the first 3 - 4 freeze-thaw cycles, followed by a more linear increase, with steps in the porosity profile indicating discrete cycles with increased fatigue damage. Here we show how 17 freeze-thaw cycles cause progressive fatigue in sandstone samples and how this affects effective porosity and uniaxial compressive strength.

  9. Combined rankine and vapor compression cycles

    DOEpatents

    Radcliff, Thomas D.; Biederman, Bruce P.; Brasz, Joost J.

    2005-04-19

    An organic rankine cycle system is combined with a vapor compression cycle system with the turbine generator of the organic rankine cycle generating the power necessary to operate the motor of the refrigerant compressor. The vapor compression cycle is applied with its evaporator cooling the inlet air into a gas turbine, and the organic rankine cycle is applied to receive heat from a gas turbine exhaust to heat its boiler within one embodiment, a common condenser is used for the organic rankine cycle and the vapor compression cycle, with a common refrigerant, R-245a being circulated within both systems. In another embodiment, the turbine driven generator has a common shaft connected to the compressor to thereby eliminate the need for a separate motor to drive the compressor. In another embodiment, an organic rankine cycle system is applied to an internal combustion engine to cool the fluids thereof, and the turbo charged air is cooled first by the organic rankine cycle system and then by an air conditioner prior to passing into the intake of the engine.

  10. A New Multiaxial High-Cycle Fatigue Criterion Based on the Critical Plane for Ductile and Brittle Materials

    NASA Astrophysics Data System (ADS)

    Wang, Cong; Shang, De-Guang; Wang, Xiao-Wei

    2015-02-01

    An improved high-cycle multiaxial fatigue criterion based on the critical plane was proposed in this paper. The critical plane was defined as the plane of maximum shear stress (MSS) in the proposed multiaxial fatigue criterion, which is different from the traditional critical plane based on the MSS amplitude. The proposed criterion was extended as a fatigue life prediction model that can be applicable for ductile and brittle materials. The fatigue life prediction model based on the proposed high-cycle multiaxial fatigue criterion was validated with experimental results obtained from the test of 7075-T651 aluminum alloy and some references.

  11. Combined cycle comes to the Philippines

    SciTech Connect

    1995-03-01

    The first combined cycle power station in the Philippines has gone into operation at National Power Corporation`s (NPC) Limay Bataan site, some 40 km west of Manila. The plant comprises two 300 MW blocks in 3+3+1 configuration, based on ABB Type GT11N gas turbines. It was built by a consortium of ABB, with their Japanese licensee Kawasaki Heavy Industries, and Marubeni Corporation. This paper discusses Philippine power production, design and operation of the Limay Bataan plant, and conversion of an existing turbine of the nuclear plant project that was abandoned earlier, into a combined cycle operation. 6 figs.

  12. Low Cycle Fatigue Behavior of 316LN Stainless Steel Alloyed with Varying Nitrogen Content. Part II: Fatigue Life and Fracture Behavior

    NASA Astrophysics Data System (ADS)

    Prasad Reddy, G. V.; Sandhya, R.; Sankaran, S.; Mathew, M. D.

    2014-10-01

    Influence of nitrogen content on low cycle fatigue life and fracture behavior of 316LN stainless steel (SS) alloyed with 0.07 to 0.22 wt pct nitrogen is presented in this paper over a range of total strain amplitudes ( ±0.25 to 1.0 pct) in the temperature range from 773 K to 873 K (500 °C to 600 °C). The combined effect of nitrogen and strain amplitude on fatigue life is observed to be complex i.e., fatigue life either decreases/increases with increase in nitrogen content or saturates/peaks at 0.14 wt pct N depending on strain amplitude and temperature. Coffin-Manson plots (CMPs) revealed both single-slope and dual-slope strain-life curves depending on the test temperature and nitrogen content. 316LN SS containing 0.07 and 0.22 wt pct N showed nearly single-slope CMP at all test temperatures, while 316LN SS with 0.11 and 0.14 wt pct N exhibited marked dual-slope behavior at 773 K (500 °C) that changes to single-slope behavior at 873 K (600 °C). The changes in slope of CMP are found to be in good correlation with deformation substructural changes.

  13. Low Cycle and Ratchetting Fatigue Behavior of High UTS/YS Ratio Reinforcing Steel Bars

    NASA Astrophysics Data System (ADS)

    Bar, H. N.; Sivaprasad, S.; Narasaiah, N.; Paul, Surajit K.; Sen, B. N.; Chandra, Sanjay

    2013-06-01

    Cyclic deformation behavior of high UTS/YS rebars has been studied employing both symmetric strain-controlled and asymmetric stress-controlled cycles in an attempt to understand the influence of UTS/YS ratio on fatigue life. While strain-controlled cyclic deformation did not exhibit a pronounced influence of UTS/YS ratio, a substantial life enhancement is noted for the asymmetric stress-controlled cycle. Reasons for life enhancement were found to be due to the ratchetting strain development and the associated hardening behavior. An equivalent stress-based model has been used to predict both the symmetric and asymmetric fatigue lives of rebars.

  14. Simulation of a combined-cycle engine

    NASA Technical Reports Server (NTRS)

    Vangerpen, Jon

    1991-01-01

    A FORTRAN computer program was developed to simulate the performance of combined-cycle engines. These engines combine features of both gas turbines and reciprocating engines. The computer program can simulate both design point and off-design operation. Widely varying engine configurations can be evaluated for their power, performance, and efficiency as well as the influence of altitude and air speed. Although the program was developed to simulate aircraft engines, it can be used with equal success for stationary and automative applications.

  15. Microstructural Influences on Very-High-Cycle Fatigue-Crack Initiation in Ti-6246

    NASA Astrophysics Data System (ADS)

    Szczepanski, C. J.; Jha, S. K.; Larsen, J. M.; Jones, J. W.

    2008-12-01

    The fatigue behavior of an alpha + beta titanium alloy, Ti-6Al-2Sn-4Zr-6Mo, has been characterized in the very-high-cycle fatigue (VHCF) regime using ultrasonic-fatigue (20 kHz) techniques. Stress levels ( σ max) of 40 to 60 pct of the yield strength of this alloy have been examined. Fatigue lifetimes in the range of 106 to 109 cycles are observed, and fatigue cracks initiate from both surface and subsurface sites. This study examines the mechanisms of fatigue-crack formation by quantifying critical microstructural features observed in the fatigue-crack initiation region. The fracture surface near the fatigue-crack-initiation site was crystallographic in nature. Facets, which result from the fracture of primary alpha ( α p ) grains, are associated with the crack-initiation process. The α p grains that form facets are typically larger in size than average. The spatial distribution of α p grains relative to each other observed near the initiation site did not correlate with fatigue life. Furthermore, the spatial distribution of α p grains did not provide a suitable means for discerning crack-initiation sites from randomly selected nominal areas. Stereofractography measurements have shown that the facets observed at or near the initiation sites are oriented for high shear stress; i.e., they are oriented close to 45 deg with respect to the loading axis. Furthermore, a large majority of the grains and laths near the site of crack initiation are preferentially oriented for either basal or prism slip, suggesting that regions where α p grains and α laths have similar crystallographic orientations favor crack initiation. Microtextured regions with favorable and similar orientations of α p grains and the lath α are believed to promote cyclic-strain accumulation by basal and prism slip. Orientation imaging microscopy (OIM) indicates that these facets form on the basal plane of α p grains. The absence of a significant role of spatial clustering of α p grains

  16. Combined cycle power plant incorporating coal gasification

    DOEpatents

    Liljedahl, Gregory N.; Moffat, Bruce K.

    1981-01-01

    A combined cycle power plant incorporating a coal gasifier as the energy source. The gases leaving the coal gasifier pass through a liquid couplant heat exchanger before being used to drive a gas turbine. The exhaust gases of the gas turbine are used to generate both high pressure and low pressure steam for driving a steam turbine, before being exhausted to the atmosphere.

  17. Ratcheting Assessment of GFRP Composites in Low-Cycle Fatigue Domain

    NASA Astrophysics Data System (ADS)

    Ahmadzadeh, G. R.; Varvani-Farahani, A.

    2014-06-01

    The present study intends to examine ratcheting response of Glass Fiber Reinforced Polymer (GFRP) composites over fatigue cycles by means of parametric variables. Stages of ratcheting deformation were related to stress cycles, lifespan, mechanical properties and cyclic stress levels by means of linear and non-linear functions. The coefficients B and C in the proposed ratcheting formulation calibrated ratcheting equation by means of material properties over ratcheting stages. Coefficients A and C calibrated the stages I and II of ratcheting strain curve over stress cycles. The ratcheting curve over initial and final stages was affected as composite modulus of elasticity ( E c ) increased. An increase in E c -dependent coefficients A and B increased the magnitude of ratcheting strains over stress cycles. Ratcheting data for continuous and short fiber GFRP composites with various volume fractions were employed to evaluate the proposed ratcheting formulation. Interaction of ratcheting and fatigue phenomena was further assumed when the proposed parametric ratcheting equation was coupled with a fatigue damage model developed earlier by present authors. Overall damage is achieved from accumulation of ratcheting and fatigue over stress cycles.

  18. Effects of temperature and hold times on low cycle fatigue of Astroloy

    NASA Technical Reports Server (NTRS)

    Choe, S. J.; Stoloff, N. S.; Duquette, D. J.

    1986-01-01

    Low cycle fatigue (LCF) and creep-fatigue-environment interactions of HIP Astroloy were studied at 650 C and 725 C. The results showed that the model proposed by Kaisand and Mowbray (1979) was successful in predicting the magnitude and trend of the fatigue crack growth rate from LCF data. Raising the temperature from 650 C to 725 C did not change the fracture mode, while employing tensile hold caused a change in fracture mode and was more damaging than raising the temperature by 75 C. All samples displayed multiple fracture origins, which is initiated transgranularly in continuous cycling tests and intergranularly in hold time tests. An examination of the secondary crack showed no apparent creep damage. Oxidation in high purity argon appeared to be the major factor in LCF life degradation due to hold time.

  19. Probabilistic high cycle fatigue failure analysis with application to liquid propellant rocket engines

    NASA Technical Reports Server (NTRS)

    Sutharshana, S.; Newlin, L.; Ebbeler, D.; Moore, N.; O'Hara, K.

    1990-01-01

    A probabilistic high cycle fatigue (HCF) failure analysis of a welded duct in a rocket engine of the Space Shuttle main engine class is described. A state-of-the-art HCF failure prediction method was used in a Monte Carlo simulation to generate a distribution of failure lives. A stochastic stress/life model is used for material characterization, and a composite stress history is generated for accurately deriving the stress cycles for the fatigue-damage calculations. The HCF failure model expresses fatigue life as a function of stochastic parameters including environment, loads, material properties, geometry, and model specification errors. A series of HCF failure life analyses were performed to study the impact of a fixed parameter and to assess the importance of each stochastic input parameter through marginal analyses.

  20. Effect of the Machining Processes on Low Cycle Fatigue Behavior of a Powder Metallurgy Disk

    NASA Technical Reports Server (NTRS)

    Telesman, J.; Kantzos, P.; Gabb, T. P.; Ghosn, L. J.

    2010-01-01

    A study has been performed to investigate the effect of various machining processes on fatigue life of configured low cycle fatigue specimens machined out of a NASA developed LSHR P/M nickel based disk alloy. Two types of configured specimen geometries were employed in the study. To evaluate a broach machining processes a double notch geometry was used with both notches machined using broach tooling. EDM machined notched specimens of the same configuration were tested for comparison purposes. Honing finishing process was evaluated by using a center hole specimen geometry. Comparison testing was again done using EDM machined specimens of the same geometry. The effect of these machining processes on the resulting surface roughness, residual stress distribution and microstructural damage were characterized and used in attempt to explain the low cycle fatigue results.

  1. Solid oxide fuel cell combined cycles

    SciTech Connect

    Bevc, F.P.; Lundberg, W.L.; Bachovchin, D.M.

    1996-12-31

    The integration of the solid oxide fuel cell and combustion turbine technologies can result in combined-cycle power plants, fueled with natural gas, that have high efficiencies and clean gaseous emissions. Results of a study are presented in which conceptual designs were developed for 3 power plants based upon such an integration, and ranging in rating from 3 to 10 MW net ac. The plant cycles are described and characteristics of key components summarized. Also, plant design-point efficiency estimates are presented as well as values of other plant performance parameters.

  2. Muscle Fatigue Increases Metabolic Costs of Ergometer Cycling without Changing VO2 Slow Component

    PubMed Central

    Ratkevicius, Aivaras; Stasiulis, Arvydas; Dubininkaite, Loreta; Skurvydas, Albertas

    2006-01-01

    The aim of the present study was to investigate effects of muscle fatigue on oxygen costs of ergometer cycling and slow component of pulmonary oxygen uptake (VO2) kinetics. Seven young men performed 100 drop jumps (drop height of 40 cm) with 20 s of rest after each jump. After the subsequent hour of rest, they cycled at 70, 105, 140 and 175 W, which corresponded to 29.6 ± 5.4, 39.4 ± 7.0, 50.8 ± 8.4 and 65.8 ± 11.8 % of VO2peak, respectively, for 6 min at each intensity with 4-min intervals of rest in between the exercise bouts. The VO2 response to cycling after the exercise (fatigue condition) was compared to ergometer cycling without prior exercise (control condition). From 3rd to 6th min of cycling at 105, 140 and 175 W, VO2 was higher (p < 0.05-0.01) when cycling in the fatigue compared to the control condition. Slow component of VO2 kinetics was observed when cycling at 175 W in the control condition (0.17 ± 0.09, l·min-1, mean ± SD), but tended to decrease in the fatigue condition (0.13 ± 0.15 l·min-1). In summary, results of the study are in agreement with the hypothesis that muscle fatigue increases oxygen costs of cycling exercise, but does not affect significantly the slow component of pulmonary oxygen uptake (VO2) kinetics. Key Points Repetitive fatiguing exercise induce an increase in metabolic costs of ergometer cycling exercise. It is argued that muscle pain, muscle temperature, elevated pulmonary ventilation and heart rate, shift towards from carbohydrate to fat metabolism are of minor importance in this phenomenon. Increased recruitment of type II fibres and impaired force transmission between muscle fibres due to damage of structural proteins appear to play the major role in reducing efficiency of ergometer cycling. PMID:24353462

  3. Use of strainrange partitioning to predict high temperature low-cycle fatigue life. [of metallic materials

    NASA Technical Reports Server (NTRS)

    Hirschberg, M. H.; Halford, G. R.

    1976-01-01

    The fundamental concepts of the strainrange partitioning approach to high temperature, low low-cycle fatigue are reviewed. Procedures are presented by which the partitioned strainrange versus life relationships for any material can be generated. Laboratory tests are suggested for further verifying the ability of the method of strainrange partitioning to predict life.

  4. High-cycle fatigue behavior of Ti-5Al-2.5Sn ELI alloy forging at low temperatures

    SciTech Connect

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Demura, Masahiko; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-27

    High-cycle fatigue properties of Ti-5Al-2.5Sn Extra Low Interstitial (ELI) alloy forging were investigated at low temperatures. The high-cycle fatigue strength at low temperatures of this alloy was relatively low compared with that at ambient temperature. The crystallographic orientation of a facet formed at a fatigue crack initiation site was determined by electron backscatter diffraction (EBSD) method in scanning electron microscope (SEM) to understand the fatigue crack initiation mechanism and discuss on the low fatigue strength at low temperature. Furthermore, in terms of the practical use of this alloy, the effect of the stress ratio (or mean stress) on the high-cycle fatigue properties was evaluated using the modified Goodman diagram.

  5. High-cycle fatigue behavior of Ti-5Al-2.5Sn ELI alloy forging at low temperatures

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Demura, Masahiko; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-01

    High-cycle fatigue properties of Ti-5Al-2.5Sn Extra Low Interstitial (ELI) alloy forging were investigated at low temperatures. The high-cycle fatigue strength at low temperatures of this alloy was relatively low compared with that at ambient temperature. The crystallographic orientation of a facet formed at a fatigue crack initiation site was determined by electron backscatter diffraction (EBSD) method in scanning electron microscope (SEM) to understand the fatigue crack initiation mechanism and discuss on the low fatigue strength at low temperature. Furthermore, in terms of the practical use of this alloy, the effect of the stress ratio (or mean stress) on the high-cycle fatigue properties was evaluated using the modified Goodman diagram.

  6. Westinghouse fuel cell combined cycle systems

    SciTech Connect

    Veyo, S.

    1996-12-31

    Efficiency (voltage) of the solid oxide fuel cell (SOFC) should increase with operating pressure, and a pressurized SOFC could function as the heat addition process in a Brayton cycle gas turbine (GT) engine. An overall cycle efficiency of 70% should be possible. In cogeneration, half of the waste heat from a PSOFC/GT should be able to be captured in process steam and hot water, leading to a fuel effectiveness of about 85%. In order to make the PSOFC/GT a commercial reality, satisfactory operation of the SOFC at elevated pressure must be verified, a pressurized SOFC generator module must be designed, built, and tested, and the combined cycle and parameters must be optimized. A prototype must also be demonstrated. This paper describes progress toward making the PSOFC/GT a reality.

  7. High cycle fatigue behavior of implant Ti-6Al-4V in air and simulated body fluid.

    PubMed

    Liu, Yong-jie; Cui, Shi-ming; He, Chao; Li, Jiu-kai; Wang, Qing-yuan

    2014-01-01

    Ti-6Al-4V implants that function as artificial joints are usually subjected to long-term cyclic loading. To study long-term fatigue behaviors of implant Ti-6Al-4V in vitro and in vivo conditions exceeding 107 cycles, constant stress amplitude fatigue experiments were carried out at ultrasonic frequency (20 kHz) with two different surface conditions (ground and polished) in ambient air and in a simulated body fluid. The initiation mechanisms of fatigue cracks were investigated with scanning electron microscopy. Improvement of fatigue strength is pronounced for polished specimens below 106 cycles in ambient air since fatigue cracks are initiated from surfaces of specimens. While the cycles exceed 106, surface conditions have no effect on fatigue behaviors because the defects located within the specimens become favorable sites for crack initiation. The endurance limit at 108 cycles of polished Ti-6Al-4V specimens decreases by 7% if it is cycled in simulated body fluid instead of ambient air. Fracture surfaces show that fatigue failure is initiated from surfaces in simulated body fluid. Surface improvement has a beneficial effect on fatigue behaviors of Ti-6Al-4V at high stress amplitudes. The fatigue properties of Ti-6Al-4V deteriorate and the mean endurance limits decrease significantly in simulated body fluid. PMID:24211906

  8. Fatigue

    MedlinePlus

    ... chemotherapy and radiation Recovering from major surgery Anxiety, stress, or depression Staying up too late Drinking too much alcohol or too many caffeinated drinks Pregnancy One disorder that causes extreme fatigue is chronic ...

  9. High and low-cycle fatigue behavior of prestressed concrete in offshore structures

    SciTech Connect

    Gerwick, B.C.; Venuti, W.J.

    1980-03-01

    Although concrete does suffer progressive loss of strength with increasing number of cycles, a comparison of the Woehler curves with the probable distribution of compressive stresses during a service life in an environment such as the North Sea shows extremely low cumulative usage at the high-cycle end of the spectrum. However, significant damage can occur at the low-cycle, high-amplitude end. Repeated excursions of submerged concrete into the crack opening range leads to pumping of water in and out of the crack and hydraulic wedging, leading to splitting of the concrete. Cracking subcects the reinforcing and prestressing steel to cyclic tension. Loss of bond ensues and may lead to eventual fatigue failure. Adequate endurance can be ensured by prestressing, so as to avoid a large number of cycles extending into the crack opening range, and by the provision of adequate percentages of steel across the section plus transverse and confining steel. For the typical concrete sea structure, high-cycle, low-amplitude, cumulative fatigue is not a significant problem. However low-cycle, high-amplitude fatigue requires consideration.

  10. Low-cycle fatigue behavior of polycrystalline NiAl at 1000 K

    SciTech Connect

    Lerch, B.A.; Noebe, R.D. )

    1994-02-01

    The low-cycle fatigue behavior of polycrystalline NiAl was determined at 1000 K, a temperature above the monotonic brittle-to-ductile transition temperature (BDTT). Fully reversed, plastic strain-controlled fatigue tests were conducted on B2 intermetallic samples prepared by two fabrication techniques: hot isostatic pressing (HIP) of prealloyed powders and extrusion of vacuum induction-melted [cast plus extruded (C + E)] castings. At 1,000 K, in an air environment both the hot-isostatically pressed ( hipped') and C + E samples cyclically softened throughout most of their fatigue lives, though the absolute change in stress was no greater than about 35 MPa. At this temperature, samples were insensitive to processing defects, which were a source of failure initiation in room-temperature tests. The processing method had a small effect on fatigue life; the lives of the hipped samples were about a factor of 3 shorter than the fatigue lives of the C + E NiAl. The C + E material also underwent dynamic grain growth during testing, while the hipped NiAl maintained a constant grain size. Stable fatigue-crack growth in both materials was intergranular in nature, while final fracture by tensile overload occurred by transgranular cleavage. However, at plastic strain ranges below 0.3 pct, the fatigue lives of the hipped NiAl were controlled by intergranular cavitation and creep processes such that the fatigue lives were shorter than anticipated. Finally, hipped samples tested in vacuum had a factor of 3 longer life than specimens tested in air.

  11. Heat Exchanger Design in Combined Cycle Engines

    NASA Astrophysics Data System (ADS)

    Webber, H.; Feast, S.; Bond, A.

    Combined cycle engines employing both pre-cooled air-breathing and rocket modes of operation are the most promising propulsion system for achieving single stage to orbit vehicles. The air-breathing phase is purely for augmentation of the mission velocity required in the rocket phase and as such must be mass effective, re-using the components of the rocket cycle, whilst achieving adequate specific impulse. This paper explains how the unique demands placed on the air-breathing cycle results in the need for sophisticated thermodynamics and the use of a series of different heat exchangers to enable precooling and high pressure ratio compression of the air for delivery to the rocket combustion chambers. These major heat exchanger roles are; extracting heat from incoming air in the precooler, topping up cycle flow temperatures to maintain constant turbine operating conditions and extracting rejected heat from the power cycle via regenerator loops for thermal capacity matching. The design solutions of these heat exchangers are discussed.

  12. SOFC combined cycle systems for distributed generation

    SciTech Connect

    Brown, R.A.

    1997-05-01

    The final phase of the tubular SOFC development program will focus on the development and demonstration of pressurized solid oxide fuel cell (PSOFC)/gas turbine (GT) combined cycle power systems for distributed power applications. The commercial PSOFC/GT product line will cover the power range 200 kWe to 50 MWe, and the electrical efficiency for these systems will range from 60 to 75% (net AC/LHV CH4), the highest of any known fossil fueled power generation technology. The first demonstration of a pressurized solid oxide fuel cell/gas turbine combined cycle will be a proof-of-concept 250 kWe PSOFC/MTG power system consisting of a single 200 kWe PSOFC module and a 50 kWe microturbine generator (MTG). The second demonstration of this combined cycle will be 1.3 MWe fully packaged, commercial prototype PSOFC/GT power system consisting of two 500 kWe PSOFC modules and a 300 kWe gas turbine.

  13. Low cycle fatigue of FeAl(42 at. % Al) at room temperature

    SciTech Connect

    Hanes, D.B.; Gibala, R.

    1997-12-31

    The monotonic mechanical behavior in tension and compression of FeAl has been well documented. However, very little work has been done on the cyclic deformation behavior of this material. In this work, the behavior of FeAl (42 at. % Al) under low cycle fatigue was studied, including the effects of test environments and surface coatings. It was found that the fatigue life of this alloy is limited by environmental embrittlement. This embrittlement process can be equally well prevented by deformation in an oxygen environment or by coating the alloy with a protective film. The type of film applied appears to have little effect. Similar results were seen in monotonic testing.

  14. Analysis of methods for determining high cycle fatigue strength of a material with investigation of titanium-aluminum-vanadium gigacycle fatigue behavior

    NASA Astrophysics Data System (ADS)

    Pollak, Randall D.

    Today, aerospace engineers still grapple with the qualitative and quantitative understanding of fatigue behavior in the design and testing of turbine-driven jet engines. The Department of Defense has taken a very active role in addressing this problem with the formation of the National High Cycle Fatigue Science & Technology Program in 1994. The primary goal of this program is to further the understanding of high cycle fatigue (HCF) behavior and develop methods in order to mitigate the negative impact of HCF on aerospace operations. This research supports this program by addressing the fatigue strength testing guidance currently provided by the DoD to engine manufacturers, with the primary goal to investigate current methods and recommend a test strategy to characterize the fatigue strength of a material at a specified number of cycles, such as the 109 design goal specified by MIL-HDBK-1783B, or range of cycles. The research utilized the benefits of numerical simulation to initially investigate the staircase method for use in fatigue strength testing. The staircase method is a commonly used fatigue strength test, but its ability to characterize fatigue strength variability is extremely suspect. A modified staircase approach was developed and shown to significantly reduce bias and scatter in estimates for fatigue strength variance. Experimental validation of this proposed test strategy was accomplished using a dual-phase Ti-6Al-4V alloy. The HCF behavior of a second material with a very different microstructure (beta annealed Ti-6Al-4V) was also investigated. The random fatigue limit (RFL) model, a recently developed analysis tool, was investigated to characterize stress-life behavior but found to have difficulty representing fatigue life curves with sharp transitions. Two alternative models (bilinear and hyperbolic) were developed based on maximum likelihood methods to better characterize the Ti-6Al-4V fatigue life behavior. These models provided a good fit to the

  15. Effects of Hydrogen Gas Environment on Fatigue Strength at 107 cycles in Plain Specimen of Type 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kawamoto, Kyohei; Ochi, Kazuhiko; Oda, Yasuji; Noguchi, Hiroshi

    In order to clarify the hydrogen effect on the fatigue strength at 107 cycles in a plain specimen of type 316L austenitic stainless steel, rotating bending fatigue tests in laboratory air and plane bending fatigue tests in 1.0 MPa dry hydrogen gas and in air at 313 K were carried out. The main results obtained are as follows. The observed fatigue behavior showed that the fatigue strength at 107 cycles in both environments is determined by the non-propagation of a fatigue crack of the order of the grain size. Also, the strength at 107 cycles in hydrogen gas is slightly higher than that in air. In the region of high-cycle fatigue, the fatigue life in hydrogen gas is longer than that in air, which is mainly caused by the longer crack initiation life in hydrogen gas. The crack propagation life in hydrogen gas is shorter than that in air but has only a small ratio to the fatigue life in this region.

  16. An Investigation of the Combined Effect of Stress, Fatigue and Workload on Human Performance: Position Paper

    NASA Technical Reports Server (NTRS)

    Mock, Jessica

    2005-01-01

    Stress, fatigue, and workload affect worker performance. NSF reported that 61% of respondents state losing concentration at work while 79% occasionally or frequently made errors as a result of being fatigued. Shift work, altered work schedules, long hours of continuous wakefulness, and sleep loss can create sleep and circadian disruptions that degrade waking fundions causing stress and fatigue. Review of the literature has proven void of information that links the combined effects of fatigue, stress, and workload to human performance. This paper will address which occupational factors within stress, fatigue, and workload were identified as occupational contributors to performance changes. The results of this research will be apglied to underlying models and algorithms that will help predict performance changes in control room operators.

  17. The Strutjet Rocket Based Combined Cycle Engine

    NASA Technical Reports Server (NTRS)

    Siebenhaar, A.; Bulman, M. J.; Bonnar, D. K.

    1998-01-01

    The multi stage chemical rocket has been established over many years as the propulsion System for space transportation vehicles, while, at the same time, there is increasing concern about its continued affordability and rather involved reusability. Two broad approaches to addressing this overall launch cost problem consist in one, the further development of the rocket motor, and two, the use of airbreathing propulsion to the maximum extent possible as a complement to the limited use of a conventional rocket. In both cases, a single-stage-to-orbit (SSTO) vehicle is considered a desirable goal. However, neither the "all-rocket" nor the "all-airbreathing" approach seems realizable and workable in practice without appreciable advances in materials and manufacturing. An affordable system must be reusable with minimal refurbishing on-ground, and large mean time between overhauls, and thus with high margins in design. It has been suggested that one may use different engine cycles, some rocket and others airbreathing, in a combination over a flight trajectory, but this approach does not lead to a converged solution with thrust-to-mass, specific impulse, and other performance and operational characteristics that can be obtained in the different engines. The reason is this type of engine is simply a combination of different engines with no commonality of gas flowpath or components, and therefore tends to have the deficiencies of each of the combined engines. A further development in this approach is a truly combined cycle that incorporates a series of cycles for different modes of propulsion along a flight path with multiple use of a set of components and an essentially single gas flowpath through the engine. This integrated approach is based on realizing the benefits of both a rocket engine and airbreathing engine in various combinations by a systematic functional integration of components in an engine class usually referred to as a rocket-based combined cycle (RBCC) engine

  18. Influence of creep damage on the low cycle thermal-mechanical fatigue behavior of two tantalum base alloys

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.; Doble, G. S.

    1972-01-01

    Low cycle fatigue tests have been performed on the tantalum base alloys T-111 and ASTAR 811C with synchronized, independently programmed temperature and strain cycling. The thermal-mechanical cycles applied fell into three basic categories: these were isothermal cycling, in-phase thermal cycling, and out-of-phase thermal cycling. In-phase cycling was defined as tensile deformation associated with high temperature and compressive deformation with low temperature, while out-of-phase thermal cycling was defined as the reverse case. The in-phase thermal cycling had a pronounced detrimental influence on the fatigue life of both alloys, with the life reduction being greater in the solid solution strengthened T-111 alloy than in the carbide strengthened ASTAR 811C alloy. The out-of-phase tests also showed pronounced effects on the fatigue life of both alloys, although not as dramatic.

  19. FUEL CELL/MICRO-TURBINE COMBINED CYCLE

    SciTech Connect

    Larry J. Chaney; Mike R. Tharp; Tom W. Wolf; Tim A. Fuller; Joe J. Hartvigson

    1999-12-01

    A wide variety of conceptual design studies have been conducted that describe ultra-high efficiency fossil power plant cycles. The most promising of these ultra-high efficiency cycles incorporate high temperature fuel cells with a gas turbine. Combining fuel cells with a gas turbine increases overall cycle efficiency while reducing per kilowatt emissions. This study has demonstrated that the unique approach taken to combining a fuel cell and gas turbine has both technical and economic merit. The approach used in this study eliminates most of the gas turbine integration problems associated with hybrid fuel cell turbine systems. By using a micro-turbine, and a non-pressurized fuel cell the total system size (kW) and complexity has been reduced substantially from those presented in other studies, while maintaining over 70% efficiency. The reduced system size can be particularly attractive in the deregulated electrical generation/distribution environment where the market may not demand multi-megawatt central stations systems. The small size also opens up the niche markets to this high efficiency, low emission electrical generation option.

  20. Energy Approach-Based Simulation of Structural Materials High-Cycle Fatigue

    NASA Astrophysics Data System (ADS)

    Balayev, A. F.; Korolev, A. V.; Kochetkov, A. V.; Sklyarova, A. I.; Zakharov, O. V.

    2016-02-01

    The paper describes the mechanism of micro-cracks development in solid structural materials based on the theory of brittle fracture. A probability function of material cracks energy distribution is obtained using a probabilistic approach. The paper states energy conditions for cracks growth at material high-cycle loading. A formula allowing to calculate the amount of energy absorbed during the cracks growth is given. The paper proposes a high- cycle fatigue evaluation criterion allowing to determine the maximum permissible number of solid body loading cycles, at which micro-cracks start growing rapidly up to destruction.

  1. Influence of subsolvus thermomechanical processing on the low-cycle fatigue properties of haynes 230 alloy

    NASA Astrophysics Data System (ADS)

    Vecchio, Kenneth S.; Fitzpatrick, Michael D.; Klarstrom, Dwaine

    1995-03-01

    Strain-controlled low-cycle fatigue tests have been conducted in air at elevated temperature to determine the influence of subsolvus thermomechanical processing on the low-cycle fatigue (LCF) behavior of HAYNES 230 alloy. A series of tests at various strain ranges was conducted on material experimentally processed at 1121 °C, which is below the M23C6 carbide solvus temperature, and on material fully solution annealed at 1232 °C. A comparative strain-life analysis was performed on the LCF results, and the cyclic hardening/softening characteristics were examined. At 760 °C and 871 °C, the fatigue life of the experimental 230/1121 material was improved relative to the standard 230/1232 material up to a factor of 3. The fatigue life advantage of the experimental material was related primarily to a lower plastic (inelastic) strain amplitude response for a given imposed total strain range. It appears the increase in monotonic flow stress exhibited by the finer grain size experimental material has been translated into an increase in cyclic flow stress at the 760 °C and 871 °C test temperatures. Both materials exhibited entirely transgranular fatigue crack initiation and propagation modes at these temperatures. The LCF performance of the experimental material in tests performed at 982 °C was improved relative to the standard material up to a factor as high as 2. The life advantage of the 230/1121 material occurred despite having a larger plastic strain amplitude than the standard 230/1232 material for a given total strain range. Though not fully understood at present, it is suspected that this behavior is related to the deleterious influence of grain boundaries in the fatigue crack initiations of the standard processed material relative to the experimental material, and ultimately to differences in carbide morphology as a result of thermomechanical processing.

  2. Low cycle fatigue behavior of polycrystalline NiAl at 300 and 1000 K

    NASA Technical Reports Server (NTRS)

    Lerch, Bradley A.; Noebe, Ronald D.

    1993-01-01

    The low cycle fatigue behavior of polycrystalline NiAl was determined at 300 and 1000 K - temperatures below and above the brittle- to-ductile transition temperature (BDTT). Fully reversed, plastic strain-controlled fatigue tests were conducted on two differently fabricated alloy samples: hot isostatically pressed (HIP'ed) prealloyed powder and hot extruded castings. HIP'ed powder (HP) samples were tested only at 1000 K, whereas the more ductile cast-and-extruded (C+E) NiAl samples were tested at both 1000 and 300 K. Plastic strain ranges of 0.06 to 0.2 percent were used. The C+E NiAl cyclically hardened until fracture, reaching stress levels approximately 60 percent greater than the ultimate tensile strength of the alloy. Compared on a strain basis, NiAl had a much longer fatigue life than other B2 ordered compounds in which fracture initiated at processing-related defects. These defects controlled fatigue life at 300 K, with fracture occurring rapidly once a critical stress level was reached. At 1000 K, above the BDTT, both the C+E and HP samples cyclically softened during most of the fatigue tests in air and were insensitive to processing defects. The processing method did not have a major effect on fatigue life; the lives of the HP samples were about a factor of three shorter than the C+E NiAl, but this was attributed to the lower stress response of the C+E material. The C+E NiAl underwent dynamic grain growth, whereas the HP material maintained a constant grain size during testing. In both materials, fatigue life was controlled by intergranular cavitation and creep processes, which led to fatigue crack growth that was primarily intergranular in nature. Final fracture by overload was transgranular in nature. Also, HP samples tested in vacuum had a life three times longer than their counterparts tested in air and, in contrast to those tested in air, hardened continuously over half of the sample life, thereby indicating an environmentally assisted fatigue damage

  3. Cycle time influences the development of muscle fatigue at low to moderate levels of intermittent muscle contraction.

    PubMed

    Rashedi, Ehsan; Nussbaum, Maury A

    2016-06-01

    Localized muscle fatigue (LMF) during a repetitive task can be influenced by several aspects such as the level and duration of exertions. Among these aspects, though, the influence of cycle time remains unclear. Here, the effect of cycle time on LMF and performance was examined for a simple biomechanical system during repetitive static efforts. Participants performed 1-h trials of intermittent isometric index finger abduction with a duty cycle of 50% in all combinations of two cycle times (30 and 60s) and two exertion levels (15% and 25% of maximum voluntary capacity). Measures of discomfort, performance (force fluctuations), and muscle capacity (voluntary strength and low-frequency twitch responses) were obtained, all of which demonstrated a beneficial effect of the 30s cycle time. Specifically, the shorter cycle time led to lower rates of increase in perceived discomfort, lower rates of increase in force fluctuations, lower rates of decrease in voluntary capacity, and smaller changes in twitch responses. These benefits, reflecting less LMF development in the shorter cycle time, were quite consistent between genders and the two levels of effort. Results of this study can be used to modify current models predicting work-rest allowance and/or LMF, helping to enhance performance and reduce the risk of adverse musculoskeletal outcomes. PMID:26995711

  4. A New High-Speed, High-Cycle, Gear-Tooth Bending Fatigue Test Capability

    NASA Technical Reports Server (NTRS)

    Stringer, David B.; Dykas, Brian D.; LaBerge, Kelsen E.; Zakrajsek, Andrew J.; Handschuh, Robert F.

    2011-01-01

    A new high-speed test capability for determining the high cycle bending-fatigue characteristics of gear teeth has been developed. Experiments were performed in the test facility using a standard spur gear test specimens designed for use in NASA Glenn s drive system test facilities. These tests varied in load condition and cycle-rate. The cycle-rate varied from 50 to 1000 Hz. The loads varied from high-stress, low-cycle loads to near infinite life conditions. Over 100 tests were conducted using AISI 9310 steel spur gear specimen. These results were then compared to previous data in the literature for correlation. Additionally, a cycle-rate sensitivity analysis was conducted by grouping the results according to cycle-rate and comparing the data sets. Methods used to study and verify load-path and facility dynamics are also discussed.

  5. Prediction of low-cycle fatigue-life by acoustic emission—2: 7075-T6 aluminum alloy

    SciTech Connect

    Baram, J.; Rosen, M.

    1981-01-01

    Low-cycle fatigue tests were conducted by tension-compression until rupture, on a 2024-T3 aluminum alloy sheet. Initial crack sizes and orientations in the fatigue specimens were found to be randomly distributed. Acoustic emission was continuously monitored during the tests. Every few hundred cycles, the acoustic signal having the highest peak-amplitude, was recorded as an extremal event for the elapsed period. This high peak-amplitude is related to a fast crack propagation rate through a phenomenological relationship. The extremal peakamplitudes are shown by an ordered statistics treatment, to be extremally distributed. The statistical treatment enables the prediction of the number of cycles left until failure. Predictions performed a-posteriori based on results gained early in each fatigue test are in good agreement with actual fatigue lives. The amplitude distribution analysis of the acoustic signals emitted during cyclic stress appears to be a promising nondestructive method of predicting fatigue life.

  6. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    SciTech Connect

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impacts on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.

  7. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    DOE PAGESBeta

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impactsmore » on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.« less

  8. Integrating water flow, locomotor performance and respiration of Chinese sturgeon during multiple fatigue-recovery cycles.

    PubMed

    Cai, Lu; Chen, Lei; Johnson, David; Gao, Yong; Mandal, Prashant; Fang, Min; Tu, Zhiying; Huang, Yingping

    2014-01-01

    The objective of this study is to provide information on metabolic changes occurring in Chinese sturgeon (an ecologically important endangered fish) subjected to repeated cycles of fatigue and recovery and the effect on swimming capability. Fatigue-recovery cycles likely occur when fish are moving through the fishways of large dams and the results of this investigation are important for fishway design and conservation of wild Chinese sturgeon populations. A series of four stepped velocity tests were carried out successively in a Steffensen-type swimming respirometer and the effects of repeated fatigue-recovery on swimming capability and metabolism were measured. Significant results include: (1) critical swimming speed decreased from 4.34 bl/s to 2.98 bl/s; (2) active oxygen consumption (i.e. the difference between total oxygen consumption and routine oxygen consumption) decreased from 1175 mgO2/kg to 341 mgO2/kg and was the primary reason for the decrease in Ucrit; (3) excess post-exercise oxygen consumption decreased from 36 mgO2/kg to 22 mgO2/kg; (4) with repeated step tests, white muscle (anaerobic metabolism) began contributing to propulsion at lower swimming speeds. Therefore, Chinese sturgeon conserve energy by swimming efficiently and have high fatigue recovery capability. These results contribute to our understanding of the physiology of the Chinese sturgeon and support the conservation efforts of wild populations of this important species. PMID:24714585

  9. Fatigue Response of a PZT Multilayer Actuator under High-Field Electric Cycling with Mechanical Preload

    SciTech Connect

    Wang, Hong; Wereszczak, Andrew A; Lin, Hua-Tay

    2009-01-01

    An electric fatigue test system has been developed for piezoelectric actuator with a mechanical loading capability. Fatigue responses of a lead zirconate titanate (PZT) multilayer actuator (MLA) with a plate-through electrode configuration have been studied under an electric field (1.7 times that of a coercive field of PZT material) and a concurrent mechanical preload (30.0 MPa). A total of 1.0x10^9 cycles were carried out. Variations in charge density and mechanical strain under a high electric field and constant mechanical loads were observed during the fatigue test. The dc and the first harmonic (at 10 Hz) dielectric and piezoelectric coefficients were subsequently characterized by using FFT (Fast Fourier Transformation). It has been observed that both the dielectric and the piezoelectric coefficients underwent a monotonic decrease prior to 2.86x10^8 cycles under the relevant preload, and then fluctuated to a certain extent. Both the dielectric loss tangent and the piezoelectric loss tangent also exhibited the fluctuations after a certain amount of drop but at different levels relative to the pre-fatigue. And finally, the results were discussed with respect to domain wall mobility, microcracking, and other pre-existing anomalies.

  10. The Rehbinder effect in iron during giga-cycle fatigue loading

    NASA Astrophysics Data System (ADS)

    Bannikov, M. V.; Naimark, O. B.

    2015-10-01

    The influence of the adsorptive strength reduction effect (the Rehbinder effect) on the fatigue life of pure iron under the giga-cycle loading regime was investigated. Specimens were loaded by an ultrasonic testing machine with a frequency of 20 kHz in air and in contact with eutectic alloy of gallium with tin and indium. A significant (by several orders of magnitude) worsening of the life-time of iron in contact with a molten metal as compared with tests in air was established. The liquid metal penetrates into the material to a depth of 200 μm to the center of a fatigue crack. The mechanism of the fatigue crack initiation in the giga-cycle regime of loading in contact with a surfactant is differing: the crack is formed on the surface of the specimen rather than within it as is the case for air. Based on the electron and optical microscopy data for the fracture surface, it can be concluded that exactly the change in the crack initiation mechanism reduces the fatigue life of iron in contact with a liquid metal because the initiated crack propagates regardless of the surfactant.

  11. Surface-finish effects on the high-cycle fatigue of Alloy 718

    SciTech Connect

    Korth, G.E.

    1981-06-01

    Alloy 718 us a precipitation-hardening nickel-base superalloy that is being specified for various components for liquid-meal fast breeder reactors (LMFBRs). This alloy maintains high strength at elevated temperatures making it a desirable structural material. But the property that justifies most LMFBR applications is the alloy's resistance to thermal striping damage due to its high fatigue endurance strength. Thermal striping is a high-cycle fatigue phenomenon caused by thermal stresses from the fluctuating mixing action of sodium streams of differing temperatures impinging on the metal surfaces. Most of the design data is generated from laboratory fatigue specimens with carefully controlled surface finishes prepared with a low-stress grind and buffed to a surface finish 8--12 in. Since Alloy 718 has been shown to be quite notch sensitive under cyclic loading, the detrimental effect on the high-cycle fatigue properties caused by shop surface finishes of actual components has been questioned. This report examines some of the surface finishes that could be produced in a commercial shop on an actual component.

  12. The Rehbinder effect in iron during giga-cycle fatigue loading

    SciTech Connect

    Bannikov, M. V. Naimark, O. B.

    2015-10-27

    The influence of the adsorptive strength reduction effect (the Rehbinder effect) on the fatigue life of pure iron under the giga-cycle loading regime was investigated. Specimens were loaded by an ultrasonic testing machine with a frequency of 20 kHz in air and in contact with eutectic alloy of gallium with tin and indium. A significant (by several orders of magnitude) worsening of the life-time of iron in contact with a molten metal as compared with tests in air was established. The liquid metal penetrates into the material to a depth of 200 μm to the center of a fatigue crack. The mechanism of the fatigue crack initiation in the giga-cycle regime of loading in contact with a surfactant is differing: the crack is formed on the surface of the specimen rather than within it as is the case for air. Based on the electron and optical microscopy data for the fracture surface, it can be concluded that exactly the change in the crack initiation mechanism reduces the fatigue life of iron in contact with a liquid metal because the initiated crack propagates regardless of the surfactant.

  13. Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Krantz, Timothy L.; Lerch, Bradley A.; Burke, Christopher S.

    2007-01-01

    An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semilogarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

  14. Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Krantz, Timothy L.; Lerch, Bradley A.; Burke, Christopher S.

    2007-01-01

    An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semi-logarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

  15. Fatigue

    MedlinePlus

    ... Fatigue can be a symptom of anemia, particularly iron-deficiency anemia . Your body needs iron to make hemoglobin, the substance in red blood ... tissues and to your baby. Your need for iron increases during pregnancy because of the needs of ...

  16. A Fatigue Life Prediction Model of Welded Joints under Combined Cyclic Loading

    NASA Astrophysics Data System (ADS)

    Goes, Keurrie C.; Camarao, Arnaldo F.; Pereira, Marcos Venicius S.; Ferreira Batalha, Gilmar

    2011-01-01

    A practical and robust methodology is developed to evaluate the fatigue life in seam welded joints when subjected to combined cyclic loading. The fatigue analysis was conducted in virtual environment. The FE stress results from each loading were imported to fatigue code FE-Fatigue and combined to perform the fatigue life prediction using the S x N (stress x life) method. The measurement or modelling of the residual stresses resulting from the welded process is not part of this work. However, the thermal and metallurgical effects, such as distortions and residual stresses, were considered indirectly through fatigue curves corrections in the samples investigated. A tube-plate specimen was submitted to combined cyclic loading (bending and torsion) with constant amplitude. The virtual durability analysis result was calibrated based on these laboratory tests and design codes such as BS7608 and Eurocode 3. The feasibility and application of the proposed numerical-experimental methodology and contributions for the technical development are discussed. Major challenges associated with this modelling and improvement proposals are finally presented.

  17. The Effect of Drive Signal Limiting on High Cycle Fatigue Life Analysis

    NASA Technical Reports Server (NTRS)

    Kihm, Frederic; Rizzi, Stephen A.

    2014-01-01

    It is common practice to assume a Gaussian distribution of both the input acceleration and the response when modeling random vibration tests. In the laboratory, however, shaker controllers often limit the drive signal to prevent high amplitude peaks. The high amplitudes may either be truncated at a given level (socalled brick wall limiting or abrupt clipping), or compressed (soft limiting), resulting in drive signals which are no longer Gaussian. The paper first introduces several methods for limiting a drive signal, including brick wall limiting and compression. The limited signal is then passed through a linear time-invariant system representing a device under test. High cycle fatigue life predictions are subsequently made using spectral fatigue and rainflow cycle counting schemes. The life predictions are compared with those obtained from unclipped input signals. Some guidelines are provided to help the test engineer decide how clipping should be applied under different test scenarios.

  18. MECHANICAL STRAIN AND PIEZOELECTRIC PROPERTIES OF PZT STACKS RELATED TO SEMI-BIPOLAR ELECTRIC CYCLING FATIGUE

    SciTech Connect

    Wang, Hong; Lin, Hua-Tay; Wereszczak, Andrew A; Cooper, Thomas A

    2009-01-01

    PZT stacks that had an inter-digital internal electrode configuration and consisted of a specific number of multilayer actuators were tested to more than 108 cycles by using a 100-Hz semi-bipolar sine wave with a field range of +4.5/-0.9 kV/mm and a 20-MPa mechanical preload. Significant reductions in mechanical strain and piezoelectric coefficients were observed during the fatigue cycling, depending on the measuring condition. Extensive surface discharges and arcs were also observed. These surface events as well as related dielectric breakdown resulted in the erosion of external electrode and outcrop of internal electrode, and that partially accounts for the reduction observed above. The data obtained in this study demonstrated the feasibility of using a semi-bipolar mode to drive a PZT stack with a designed mechanical preload applied and illustrated the potential fatigue of stack~{!/~}s performance during its service.

  19. Influence of subsolvus thermomechanical processing on the low-cycle fatigue properties of HAYNES 230 alloy

    SciTech Connect

    Vecchio, K.S.; Fitzpatrick, M.D.; Klarstrom, D.

    1995-03-01

    Strain-controlled low-cycle fatigue tests have been conducted in air at elevated temperature to determine the influence of subsolvus thermomechanial processing on the low-cycle fatigue (LCF) behavior of HAYNES 230 alloy. A series of tests at various strain ranges was conducted on material experimentally processed at 1,121 C, which is below the M{sub 23}C{sub 6} carbide solvus temperature, and on material fully solution annealed at 1,232 C. A comparative strain-life analyses was performed on the LCF results, and the cyclic hardening/softening characteristics were examined. At 760 C and 871 C, the fatigue life of the experimental 230/1121 material was improved relative to the standard 230/1232 material up to a factor of 3. The fatigue life advantage of the experimental material was related primarily to a lower plastic (inelastic) strain amplitude response for a given imposed total strain range. It appears the increase in monotonic flow stress exhibited by the finer grain size experimental material has been translated into an increase in cyclic flow stress at the 760 C and 871 C test temperature. Both materials exhibited entirely transgranular fatigue crack initiation and propagation modes at these temperature. The LCF performance of the experimental material in tests performed at 982 C was improved relative to the standard material up to a factor as high as 2. The life advantage of the 230/1121 material occurred despite having a larger plastic strain amplitude than the sandbar 230/1232 material for a given total strain range.

  20. Combined wind turbine fatigue and ultimate load reduction by individual blade control

    NASA Astrophysics Data System (ADS)

    Han, Y.; Leithead, W. E.

    2014-06-01

    If each blade of the wind turbine has individual pitch actuator, there is possibility of employing the pitch system to mitigate structural loads through advanced control methods. Previously, considerable reduction of blade lifetime equivalent fatigue loads has been achieved by Individual Blade Control (IBC) and in addition, it has also been shown the potential in blade ultimate loads reduction. However, both fatigue and ultimate loads impact on the design and life of wind turbine blades. In this paper, the design and application of IBC that concurrently reduce both blade fatigue and ultimate loads is investigated. The contributions of blade load spectral components, which are 1P, 2P and edgewise mode from blade in-plane and/or out-of-plane bending moments, are firstly explored. Four different control options for reducing various combinations of these load components are compared. In response to the different spectral peaks of both fatigue and ultimate loads, the controller has been designed so that it can act on different frequency components which vary with wind speed. The performance of the IBC controller on fatigue and ultimate load reduction is assessed by simulating a 5MW exemplar wind turbine. Simulation results show that with a proper selection of controlling inputs at different wind speed, the use of a single combined IBC can achieve satisfactory reduction on both fatigue and ultimate loads.

  1. Effect of environment on low-cycle fatigue of a nickel-titanium instrument.

    PubMed

    Cheung, Gary S P; Shen, Ya; Darvell, Brian W

    2007-12-01

    This study examined the low-cycle fatigue (LCF) behavior of a nickel-titanium (NiTi) engine-file under various environmental conditions. One brand of NiTi instrument was subjected to rotational-bending fatigue in air, deionized water, sodium hypochlorite, or silicone oil. The curvature of each instrument, diameter of the fracture cross-section, and the number of rotations to failure were determined. The strain-life relationship in the LCF region was examined by using one-way analysis of variance, and the number of crack origins with chi2, for differences between groups. The results showed a linear relationship, on logarithmic scales, between the LCF life and the surface strain amplitude; regression line slopes were significantly different between noncorrosive (air, silicone oil) and corrosive (water, hypochlorite) environments (P < .05), as well as number of crack origins (P < .05). Hypochlorite was more detrimental to fatigue life than water. In conclusion, environmental conditions significantly affect the LCF behavior of NiTi rotary instruments. Fatigue testing of NiTi engine-files should be in a service-like environment. PMID:18037053

  2. The effect of a carbohydrate mouth-rinse on neuromuscular fatigue following cycling exercise.

    PubMed

    Jeffers, Robert; Shave, Robert; Ross, Emma; Stevenson, Emma J; Goodall, Stuart

    2015-06-01

    Carbohydrate (CHO) mouth-rinsing, rather than ingestion, is known to improve performance of high-intensity (>75% maximal oxygen uptake) short-duration (≤1 h) cycling exercise. Mechanisms responsible for this improvement, however, are unclear. The present study aimed to investigate the effect of a CHO mouth-rinse on cycling time-trial (TT) performance and mechanisms of fatigue. On 2 separate occasions, 9 male cyclists (mean ± SD; maximal oxygen uptake, 61 ± 5 mL·kg(-1)·min(-1)) completed 45 min at 70% maximum power output (preload) followed by a 15-min TT. At 7.5-min intervals during the preload and TT, participants were given either a tasteless 6.4% maltodextrin mouth-rinse (CHO) or water (placebo (PLA)) in a double-blind, counterbalanced fashion. Isometric knee-extension force and electromyographic responses to percutaneous electrical stimulation and transcranial magnetic stimulation were measured before, after the preload, and after the TT. There were greater decreases in maximal voluntary contraction after the TT in PLA (20% ± 10%) compared with the CHO (12% ± 8%; P = 0.019). Voluntary activation was reduced following exercise in both trials, but did not differ between conditions (PLA -10% ± 8% vs. CHO -5% ± 4%; P = 0.150). The attenuation in the manifestation of global fatigue did not translate into a TT improvement (248 ± 23 vs. 248 ± 39 W for CHO and PLA, respectively). Furthermore, no differences in heart rate or ratings of perceived exertion were found between the 2 conditions. These data suggest that CHO mouth-rinsing attenuates neuromuscular fatigue following endurance cycling. Although these changes did not translate into a performance improvement, further investigation is required into the role of CHO mouth-rinse in alleviating neuromuscular fatigue. PMID:25923580

  3. A Comparative Evaluation of the Effect of Low Cycle Fatigue and Creep-Fatigue Interaction on Surface Morphology and Tensile Properties of 316L(N) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Bhaduri, A. K.; Laha, Kinkar

    2016-04-01

    In the present work, the deformation and damage evolution in 316L(N) stainless steel during low cycle fatigue (LCF) and creep-fatigue interaction (CFI) loadings have been compared by evaluating the residual tensile properties. Towards this, LCF and CFI experiments were carried out at constant strain amplitude of ±0.6 pct, strain rate of 3 × 10-3 s-1 and temperature of 873 K (600 °C). During CFI tests, 30 minutes hold period was introduced at peak tensile strain. Experiments were interrupted up to various levels of fatigue life viz. 5, 10, 30, 50, and 60 pct of the total fatigue life ( N f) under both LCF and CFI conditions. The specimens subjected to interrupted fatigue loadings were subsequently monotonically strained at the same strain rate and temperature up to fracture. Optical and scanning electron microscopy and profilometry were conducted on the untested and tested samples to elucidate the damage evolution during the fatigue cycling under both LCF and CFI conditions. The yield strength (YS) increased sharply with the progress of fatigue damage and attained saturation within 10 pct of N f under LCF condition. On the contrary, under CFI loading condition, the YS continuously increased up to 50 pct of N f, with a sharp increase of YS up to 5 pct of N f followed by a more gradual increase up to 50 pct of N f. The difference in the evolution of remnant tensile properties was correlated with the synergistic effects of the underlying deformation and damage processes such as cyclic hardening/softening, oxidation, and creep. The evolution of tensile properties with prior fatigue damage has been correlated with the change in surface roughness and other surface features estimated by surface replica technique and fractography.

  4. The Effect of a Non-Gaussian Random Loading on High-Cycle Fatigue of a Thermally Post-Buckled Structure

    NASA Technical Reports Server (NTRS)

    Rizzi, Stephen A.; Behnke, marlana N.; Przekop, Adam

    2010-01-01

    High-cycle fatigue of an elastic-plastic beam structure under the combined action of thermal and high-intensity non-Gaussian acoustic loadings is considered. Such loadings can be highly damaging when snap-through motion occurs between thermally post-buckled equilibria. The simulated non-Gaussian loadings investigated have a range of skewness and kurtosis typical of turbulent boundary layer pressure fluctuations in the vicinity of forward facing steps. Further, the duration and steadiness of high excursion peaks is comparable to that found in such turbulent boundary layer data. Response and fatigue life estimates are found to be insensitive to the loading distribution, with the minor exception of cases involving plastic deformation. In contrast, the fatigue life estimate was found to be highly affected by a different type of non-Gaussian loading having bursts of high excursion peaks.

  5. Coal combined cycle system study. Volume I. Summary

    SciTech Connect

    Not Available

    1980-04-01

    The potential advantages for proceeding with demonstration of coal-fueled combined cycle power plants through retrofit of a few existing utility steam plants have been evaluated. Two combined cycle concepts were considered: Pressurized Fluidized Bed (PFB) combined cycle and gasification combined cycle. These concepts were compared with AFB steam plants, conventional steam plants with Flue Gas Desulfurization (FGD), and refueling such as with coal-oil mixtures. The ultimate targets are both new plants and conversion of existing plants. Combined cycle plants were found to be most competitive with conventional coal plants and offered lower air emissions and less adverse environmental impact. A demonstration is a necessary step toward commercialization.

  6. Microstructure and Low-Cycle Fatigue of a Friction-Stir-Welded 6061 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Feng, A. H.; Chen, D. L.; Ma, Z. Y.

    2010-10-01

    Strain-controlled low-cycle fatigue (LCF) tests and microstructural evaluation were performed on a friction-stir-welded 6061Al-T651 alloy with varying welding parameters. Friction stir welding (FSW) resulted in fine recrystallized grains with uniformly distributed dispersoids and dissolution of primary strengthening precipitates β″ in the nugget zone (NZ). Two low-hardness zones (LHZs) appeared in the heat-affected zone (HAZ) adjacent to the border between the thermomechanically-affected zone (TMAZ) and HAZ, with the width decreasing with increasing welding speed. No obvious effect of the rotational rate on the LHZs was observed. Cyclic hardening of the friction-stir-welded joints was appreciably stronger than that of base metal (BM), and it also exhibited a two-stage character where cyclic hardening of the friction-stir-welded 6061Al-T651 alloy at higher strain amplitudes was initially stronger followed by an almost linear increase of cyclic stress amplitudes on the semilog scale. Fatigue life, cyclic yield strength, cyclic strain hardening exponent, and cyclic strength coefficient all increased with increasing welding speed, but were nearly independent of the rotational rate. Most friction-stir-welded joints failed along the LHZs and exhibited a shear fracture mode. Fatigue crack initiation was observed to occur from the specimen surface, and crack propagation was mainly characterized by the characteristic fatigue striations. Some distinctive tiremark patterns arising from the interaction between the hard dispersoids/inclusions and the relatively soft matrix in the LHZ under cyclic loading were observed to be present in-between the fatigue striations.

  7. Probabilistic low cycle fatigue failure analysis with application to liquid propellant rocket engines

    NASA Technical Reports Server (NTRS)

    Newlin, L.; Sutharshana, S.; Ebbeler, D.; Moore, N.; Fox, E.

    1990-01-01

    A probabilistic Low Cycle Fatigue (LCF) failure analysis of a candidate turbine disk for use in a turbopump of a rocket engine of the Space Shuttle Main Engine class is described. A state-of-the-art LCF failure prediction method was used in a Monte Carlo simulation to generate a distribution of failure lives. A stochastic Stress/Life (S/N) model was used for materials characterization. The LCF failure model expresses fatigue life as a function of stochastic parameters including environmental parameters, loads, material properties, structural parameters, and model specification errors. The rationale for the particular characterization of each stochastic input parameter is described. The results and interpretation of the failure analysis are given.

  8. Very high-cycle fatigue failure in micron-scale polycrystalline silicon films: Effects of environment and surface oxide thickness

    NASA Astrophysics Data System (ADS)

    Alsem, D. H.; Timmerman, R.; Boyce, B. L.; Stach, E. A.; De Hosson, J. Th. M.; Ritchie, R. O.

    2007-01-01

    Fatigue failure in micron-scale polycrystalline silicon structural films, a phenomenon that is not observed in bulk silicon, can severely impact the durability and reliability of microelectromechanical system devices. Despite several studies on the very high-cycle fatigue behavior of these films (up to 1012cycles), there is still an on-going debate on the precise mechanisms involved. We show here that for devices fabricated in the multiuser microelectromechanical system process (MUMPs) foundry and Sandia Ultra-planar, Multi-level MEMS Technology (SUMMiT V™) process and tested under equi-tension/compression loading at ˜40kHz in different environments, stress-lifetime data exhibit similar trends in fatigue behavior in ambient room air, shorter lifetimes in higher relative humidity environments, and no fatigue failure at all in high vacuum. The transmission electron microscopy of the surface oxides in the test samples shows a four- to sixfold thickening of the surface oxide at stress concentrations after fatigue failure, but no thickening after overload fracture in air or after fatigue cycling in vacuo. We find that such oxide thickening and premature fatigue failure (in air) occur in devices with initial oxide thicknesses of ˜4nm (SUMMiT V™) as well as in devices with much thicker initial oxides ˜20nm (MUMPs). Such results are interpreted and explained by a reaction-layer fatigue mechanism. Specifically, moisture-assisted subcritical cracking within a cyclic stress-assisted thickened oxide layer occurs until the crack reaches a critical size to cause catastrophic failure of the entire device. The entirety of the evidence presented here strongly indicates that the reaction-layer fatigue mechanism is the governing mechanism for fatigue failure in micron-scale polycrystalline silicon thin films.

  9. Atomic-Based-Combined-Cycle Analysis

    NASA Technical Reports Server (NTRS)

    Han, Sam; Bai, Don; Schmidt, George

    2000-01-01

    Atomic-based-combined-cycle (ABCC) engine combines an air-breathing ramjet engine with an atomic reactor to increase the mission-averaged specific impulse and thereby increasing the dry-mass ratio. ABCC engine is similar to RBCC engine except that energy needed for the propulsive power is derived from nuclear reaction rather than chemical combustion used in the RBCC engine. The potential performance improvement of an ABCC engine over a RBCC engine comes from two factors. Firstly, the energy density of nuclear reaction is several order of magnitudes higher than the chemical combustion. Secondly, hydrogen can produce much higher nozzle exit velocity because of its small molecular weight. A one-dimensional, transient numerical model was used to analyze a generic scramjet engine and it is used as a baseline to evaluate an imaginary ABCC engine performance. A nuclear reactor is treated as a black box energy source that replaces the role of the primary rocket and the chemical combustion chamber in a RBCC engine. Hydrogen is heated by the reactor and accelerated to produce high-speed ejection velocity. The ejection velocity up 10,000 m/sec is theoretically possible because of high energy density from the reactor and large gas constant of the hydrogen. Oxygen contained in the entrained air reacts with hydrogen and produces propulsive power for ejector mode operation. To provide enough thrust for initial acceleration, relatively large amount of hydrogen must be pumped through the reactor. Amount of oxygen contained in the entrained air may not be sufficient to burn all hydrogen and consequently combustion could occur at the end of exit nozzle. It is assumed that this combustion process is constant-pressure combustion at 1.0 atmospheric pressure and thus not affects the nozzle exit condition.

  10. Atomic-Based-Combined-Cycle Analysis

    NASA Technical Reports Server (NTRS)

    Han, Samuel S.

    1999-01-01

    Atomic-based-combined-cycle (ABCC) engine combines an air-breathing ramjet engine with an atomic reactor to increase the mission-averaged specific impulse and thereby increasing the dry-mass ratio. ABCC engine is similar to RBCC engine except that energy needed for the propulsive power is derived from nuclear reaction rather than chemical combustion used in the RBCC engine. The potential performance improvement of an ABCC engine over a RBCC engine comes from two factors. Firstly, the energy density of nuclear reaction is several order of magnitudes higher than the chemical combustion. Secondly, hydrogen can produce much higher nozzle exit velocity because of its small molecular weight. A one-dimensional, transient numerical model was used to analyze a generic RBCC engine and it is used as a baseline to evaluate an imaginary ABCC engine performance. A nuclear reactor is treated as a black box energy source that replaces the role of the primary rocket and the chemical combustion chamber in a RBCC engine. The performance of a generic ABCC engine along a flight path (q0 =10 (exp 3) lbf per square ft) shows that the mission averaged-specific impulse is about twice larger than RBCC engine and the dry mass-ratio is about 50% larger. Results of the present ABCC engine performance are based on the assumptions that the flow passage of working fluids is identical to that of RBCC engine and that a nuclear reactor is treated as an energy black box. Preliminary heat transfer calculation shows that the rate of heat transfer to the working fluids is within the limit of turbulent convective heat transfer regimes. The flow passage of realistic ABCC engine must be known for a better prediction of ABCC engine performance. Also, critical heat transfer calculations must be performed for the ejector mode and ramjet mode operations. This is possible only when the details of a reactor configuration are available.

  11. Status of the Combined Cycle Engine Rig

    NASA Technical Reports Server (NTRS)

    Saunders, Dave; Slater, John; Dippold, Vance

    2009-01-01

    Status for the past year is provided of the turbine-based Combined-Cycle Engine (CCE) Rig for the hypersonic project. As part of the first stage propulsion of a two-stage-to-orbit vehicle concept, this engine rig is designed with a common inlet that supplies flow to a turbine engine and a dual-mode ramjet / scramjet engine in an over/under configuration. At Mach 4 the inlet has variable geometry to switch the airflow from the turbine to the ramjet / scramjet engine. This process is known as inlet mode-transition. In addition to investigating inlet aspects of mode transition, the rig will allow testing of turbine and scramjet systems later in the test series. Fully closing the splitter cowl "cocoons" the turbine engine and increases airflow to the scramjet duct. The CCE Rig will be a testbed to investigate integrated propulsion system and controls technology objectives. Four phases of testing are planned to 1) characterize the dual inlet database, 2) collect inlet dynamics using system identification techniques, 3) implement an inlet control to demonstrate mode-transition scenarios and 4) demonstrate integrated inlet/turbine engine operation through mode-transition. Status of the test planning and preparation activities is summarized with background on the inlet design and small-scale testing, analytical CFD predictions and some details of the large-scale hardware. The final stages of fabrication are underway.

  12. Elevation of Continuous Low-Cycle Fatigue Behaviour of High Temperature P122 Boiler Material

    SciTech Connect

    Pumwa, John; Soo Woo Nam

    2002-07-01

    The complex thermal-mechanical loading of power-generating plant components usually comprises of creep, high-cycle and low-cycle fatigue which are thermally induced by start-ups, load changes and shut-downs, producing in-stationary temperature gradients and hence creating strain as well as stress fields. In order to select the correct materials for these hostile environmental conditions, it is vitally important to understand the behaviour of mechanical properties of these materials. This paper reports the results of Low-cycle fatigue tests of P122 (HCM12A or 12Cr-1.8W-1.5Cu) high temperature boiler material, which is one of the latest developed materials for high temperature environments. The tests were conducted at temperatures ranging from 550 deg. C to 700 deg. C at 50 deg. C intervals with strain ranges of {+-}1.5 to {+-}3.0% at 0.5% intervals using a closed-loop hydraulic Instron material testing machine with a servo hydraulic controller. The results confirm that P122 is comparable to conventional high temperature steels. Moreover, the fracture mode assessments strongly revealed a ductile transgranular fracture mode. (authors)

  13. Fatigue responses of PZT stacks under semi-bipolar electric cycling with mechanical preload

    SciTech Connect

    Wang, Hong; Cooper, Thomas A; Lin, Hua-Tay; Wereszczak, Andrew A

    2010-01-01

    PZT stacks that had an inter-digital internal electrode configuration were tested to more than 10^8 cycles. A 100-Hz semi-bipolar sine wave with a field range of +4.5/-0.9 kV/mm was used in cycling with a concurrently-applied 20 MPa preload. Significant reductions in piezoelectric and dielectric responses were observed during the cycling depending on the measuring condition. Extensive surface discharges were also observed. These surface events resulted in the erosion of external electrode and the outcrop of internal electrode. Sections prepared by sequential polishing technique revealed a variety of damage mechanisms including delaminations, pores, and etch grooves. The scale of damage was correlated to the degree of fatigue-induced reduction in piezoelectric and dielectric responses. The results from this study demonstrate the feasibility of using a semi-bipolar mode to drive a PZT stack under a mechanical preload and illustrate the potential fatigue and damages of the stack in service.

  14. High temperature, low cycle fatigue of copper-base alloys in argon. Part 3: Zirconium-copper; thermal-mechanical strain cycling, hold-time and notch fatigue results

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    The low-cycle fatigue characteristics of smooth bar and notched bar specimens (hourglass shape) of zirconium-copper, 1/2 Hard, material (R-2 Series) were evaluated at room temperature in axial strain control. Over the fatigue life range from about 300 to 3000 cycles the ratio of fatigue life for smooth bar to fatigue life for notched bar remained constant at a value of about 6.0. Some additional hold-time data for the R-2 alloy tested in argon at 538 C are reported. An analysis of the relaxation data obtained in these hold-time tests is also reported and it is shown that these data yield a fairly consistent correlation in terms of instantaneous stress rate divided by instantaneous stress. Two thermal-mechanical strain cycling tests were also performed using a cyclic frequency of 4.5 cycles per hour and a temperature cycling interval from 260 to 538 C. The fatigue life values in these tests were noticeably lower than that observed in isothermal tests at 538 C.

  15. On bilinearity of Manson-Coffin low-cycle-fatigue relationship

    NASA Technical Reports Server (NTRS)

    Radhakrishnan, V. M.

    1992-01-01

    Some alloy systems, such as aluminum-lithium alloys and dual-phase steels, have been found to show a bilinear Manson-Coffin low-cycle-fatigue relationship. This paper shows that such bilinear behavior is related to the cyclic stress-strain curve. A bilinear cyclic stress-strain curve is a likely indication of a bilinear Manson-Coffin relationship. It is shown that materials other than aluminum-lithium alloys and dual-phase steels also may exhibit bilinear Manson-Coffin behavior. Implications for design are discussed.

  16. Simulation of Delamination Under High Cycle Fatigue in Composite Materials Using Cohesive Models

    NASA Technical Reports Server (NTRS)

    Camanho, Pedro P.; Turon, Albert; Costa, Josep; Davila, Carlos G.

    2006-01-01

    A new thermodynamically consistent damage model is proposed for the simulation of high-cycle fatigue crack growth. The basis for the formulation is an interfacial degradation law that links Fracture Mechanics and Damage Mechanics to relate the evolution of the damage variable, d, with the crack growth rate da/dN. The damage state is a function of the loading conditions (R and (Delta)G) as well as the experimentally-determined crack growth rates for the material. The formulation ensures that the experimental results can be reproduced by the analysis without the need of additional adjustment parameters.

  17. Plastic Behavior of a Nickel-Based Alloy under Monotonic-Tension and Low-Cycle-Fatigue Loading

    SciTech Connect

    Huang, E-Wen; Barabash, Rozaliya; Wang, Yandong; Clausen, Bjorn; Li, Li; Liaw, Peter K; Ice, Gene E; Yang, Dr Ren; Choo, Hahn; Pike, Lee M; Klarstrom, Dwaine L

    2008-01-01

    The plasticity behavior of the annealed HASTELLOY C-22HSTM alloy, a face-centered cubic (FCC), nickel-based superalloy, was examined by the in-situ neutron-diffraction experiments at room temperature. Monotonic-tension and low-cycle-fatigue experiments were conducted to observe the plastic behavior of the alloy. The tension straining and cyclic-loading deformation were studied as a function of the stress. The plastic behaviors during the deformation are discussed in the light of the relationship between the stress and dislocation-density evolutions. The calculated dislocation-density evolutions within the alloys reflect the strain hardening and cyclic hardening/softening. Experimental lattice strains are compared to verify the hardening mechanism at the selected stress levels for tension and cyclic loadings. Combining with the calculations of the dislocation densities, the neutron-diffraction experiments give an evidence of the strain and cyclic hardening of the alloy.

  18. Mechanisms of deformation and fracture in high temperature low cycle fatigue of Rene 80 and IN 100

    NASA Technical Reports Server (NTRS)

    Romanoski, G. R., Jr.

    1982-01-01

    Specimens tested for the AGARD strain range partitioning program were investigated. Rene 80 and IN 100 were tested in air and in vacuum; at 871 C, 925 C, and 1000 C; and in the coated and uncoated condition. The specimens exhibited a multiplicity of high-temperature low-cycle fatigue damage. Observations of the various forms of damage were consistent with material and testing conditions and were generally in agreement with previous studies. In every case observations support a contention that failure occurs at a particular combination of crack length and maximum stress. A failure criterion which is applicable in the regime of testing studied is presented. The predictive capabilities of this criterion are straight forward.

  19. Environmental degradation of 316 stainless steel in high temperature low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Kalluri, Sreeramesh; Manson, S. Stanford; Halford, Gary R.

    1987-01-01

    Procedures based on modification of the conventional Strainrange Partitioning method are proposed to characterize the time-dependent degradation of engineering alloys in high-temperature, low-cycle fatigue. Creep-fatigue experiments were conducted in air using different waveforms of loading on 316 stainless steel at 816 C (1500 F) to determine the effect of exposure time on cyclic life. Reductions in the partitioned cyclic lives were observed with an increase in the time of exposure (or with the corresponding decrease in the steady-state creep rate) for all the waveforms involving creep strain. Excellent correlations of the experimental data were obtained by modifying the Conventional Strainrange Partitioning life relationships involving creep strain using a power-law term of either: (1) time of exposure, or (2) steady-state creep rate of the creep-fatigue test. Environmental degradation due to oxidation, material degradation due to the precipitation of carbides along the grain boundaries and detrimental deformation modes associated with the prolonged periods of creep were observed to be the main mechanisms responsible for life reductions at long exposure times.

  20. The Effect of Boron on the Low Cycle Fatigue Behavior of Disk Alloy KM4

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy; Gayda, John; Sweeney, Joseph

    2000-01-01

    The durability of powder metallurgy nickel base superalloys employed as compressor and turbine disks is often limited by low cycle fatigue (LCF) crack initiation and crack growth from highly stressed surface locations (corners, holes, etc.). Crack growth induced by dwells at high stresses during aerospace engine operation can be particularly severe. Supersolvus solution heat treatments can be used to produce coarse grain sizes approaching ASTM 6 for improved resistance to dwell fatigue crack growth. However, the coarse grain sizes reduce yield strength, which can lower LCF initiation life. These high temperature heat treatments also can encourage pores to form. In the advanced General Electric disk superalloy KM4, such pores can initiate fatigue cracks that limit LCF initiation life. Hot isostatic pressing (HIP) during the supersolvus solution heat treatment has been shown to improve LCF initiation life in KM4, as the HIP pressure minimizes formation of the pores. Reduction of boron levels in KM4 has also been shown to increase LCF initiation life after a conventional supersolvus heat treatment, again possibly due to effects on the formation tendencies of these pores. However, the effects of reduced boron levels on microstructure, pore characteristics, and LCF failure modes in KM4 still need to be fully quantified. The objective of this study was to determine the effect of boron level on the microstructure, porosity, LCF behavior, and failure modes of supersolvus heat treated KM4.

  1. A New Ductility Exhaustion Model for High Temperature Low Cycle Fatigue Life Prediction of Turbine Disk Alloys

    NASA Astrophysics Data System (ADS)

    Zhu, Shun-Peng; Huang, Hong-Zhong; Li, Haiqing; Sun, Rui; Zuo, Ming J.

    2011-06-01

    Based on ductility exhaustion theory and the generalized energy-based damage parameter, a new viscosity-based life prediction model is introduced to account for the mean strain/stress effects in the low cycle fatigue regime. The loading waveform parameters and cyclic hardening effects are also incorporated within this model. It is assumed that damage accrues by means of viscous flow and ductility consumption is only related to plastic strain and creep strain under high temperature low cycle fatigue conditions. In the developed model, dynamic viscosity is used to describe the flow behavior. This model provides a better prediction of Superalloy GH4133's fatigue behavior when compared to Goswami's ductility model and the generalized damage parameter. Under non-zero mean strain conditions, moreover, the proposed model provides more accurate predictions of Superalloy GH4133's fatigue behavior than that with zero mean strains.

  2. Nitinol Fatigue Life for Variable Strain Amplitude Fatigue

    NASA Astrophysics Data System (ADS)

    Lin, Z.; Pike, K.; Schlun, M.; Zipse, A.; Draper, J.

    2012-12-01

    Nitinol fatigue testing results are presented for variable strain amplitude cycling. The results indicate that cycles smaller than the constant amplitude fatigue limit may contribute to significant fatigue damage when they occur in a repeating sequence of large and small amplitude cycles. The testing utilized two specimen types: stent-like diamond specimens and Z-shaped wire specimens. The diamond specimens were made from nitinol tubing with stent-like manufacturing processes and the Z-shaped wire specimens were made from heat set nitinol wire. The study explored the hypothesis that duty cycling can have an effect on nitinol fatigue life. Stent-like structures were subjected to different in vivo loadings in order to create more complex strain amplitudes. The main focus in this study was to determine whether a combination of small and large amplitudes causes additional damage that alters the fatigue life of a component.

  3. Can the Lamberts and Lambert Submaximal Cycle Test Indicate Fatigue and Recovery in Trained Cyclists?

    PubMed

    Hammes, Daniel; Skorski, Sabrina; Schwindling, Sascha; Ferrauti, Alexander; Pfeiffer, Mark; Kellmann, Michael; Meyer, Tim

    2016-04-01

    The Lamberts and Lambert Submaximal Cycle Test (LSCT) is a novel test designed to monitor performance and fatigue/recovery in cyclists. Studies have shown the ability to predict performance; however, there is a lack of studies concerning monitoring of fatigue/recovery. In this study, 23 trained male cyclists (age 29 ± 8 y, VO2max 59.4 ± 7.4 mL · min-1 · kg-1) completed a training camp. The LSCT was conducted on days 1, 8, and 11. After day 1, an intensive 6-day training period was performed. Between days 8 and 11, a recovery period was realized. The LSCT consists of 3 stages with fixed heart rates of 6 min at 60% and 80% and 3 min at 90% of maximum heart rate. During the stages, power output and rating of perceived exertion (RPE) were determined. Heart-rate recovery was measured after stage 3. Power output almost certainly (standardized mean difference: 1.0) and RPE very likely (1.7) increased from day 1 to day 8 at stage 2. Power output likely (0.4) and RPE almost certainly (2.6) increased at stage 3. From day 8 to day 11, power output possibly (-0.4) and RPE likely (-1.5) decreased at stage 2 and possibly (-0.1) and almost certainly (-1.9) at stage 3. Heart-rate recovery was likely (0.7) accelerated from day 1 to day 8. Changes from day 8 to day 11 were unclear (-0.1). The LSCT can be used for monitoring fatigue and recovery, since parameters were responsive to a fatiguing training and a following recovery period. However, consideration of multiple LSCT variables is required to interpret the results correctly. PMID:26263163

  4. Influence of HVOF sprayed WC/Co coatings on the high-cycle fatigue strength of mild steel

    SciTech Connect

    Steffens, H.D.; Wilden, J.; Nassenstein, K.; Moebus, S.

    1995-12-31

    HVOF thermally sprayed WC/Co coatings are applied onto components which are exposed to wear caused by abrasion, erosion, fretting and sliding. Beside wear attacks and static stresses in lots of cases alternating mechanical stresses caused by dynamic loads occur additionally. Therefore, the fatigue resistance of WC/Co 88/12 and WC/Co 83/17 coated specimens was investigated by high-cycle fatigue tests (HCF). The results of the fatigue tests were documented in statistically ascertained Woehler-diagrams (S-N-curves). Furthermore, the mechanisms of failure are discussed.

  5. Probabilistic Simulation of Combined Thermo-Mechanical Cyclic Fatigue in Composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2011-01-01

    A methodology to compute probabilistically-combined thermo-mechanical fatigue life of polymer matrix laminated composites has been developed and is demonstrated. Matrix degradation effects caused by long-term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress-dependent multifactor-interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability-integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/-45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical-cyclic loads and low thermal-cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical-cyclic loads and high thermal-cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  6. Probabilistic Simulation of Combined Thermo-Mechanical Cyclic Fatigue in Composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2010-01-01

    A methodology to compute probabilistically-combined thermo-mechanical fatigue life of polymer matrix laminated composites has been developed and is demonstrated. Matrix degradation effects caused by long-term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress-dependent multifactor-interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability-integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/-45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical-cyclic loads and low thermal-cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical-cyclic loads and high thermal-cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  7. Assessment of Low Cycle Fatigue Behavior of Powder Metallurgy Alloy U720

    NASA Technical Reports Server (NTRS)

    Gabb, Tomothy P.; Bonacuse, Peter J.; Ghosn, Louis J.; Sweeney, Joseph W.; Chatterjee, Amit; Green, Kenneth A.

    2000-01-01

    The fatigue lives of modem powder metallurgy disk alloys are influenced by variabilities in alloy microstructure and mechanical properties. These properties can vary as functions of variables the different steps of materials/component processing: powder atomization, consolidation, extrusion, forging, heat treating, and machining. It is important to understand the relationship between the statistical variations in life and these variables, as well as the change in life distribution due to changes in fatigue loading conditions. The objective of this study was to investigate these relationships in a nickel-base disk superalloy, U720, produced using powder metallurgy processing. Multiple strain-controlled fatigue tests were performed at 538 C (1000 F) at limited sets of test conditions. Analyses were performed to: (1) assess variations of microstructure, mechanical properties, and LCF failure initiation sites as functions of disk processing and loading conditions; and (2) compare mean and minimum fatigue life predictions using different approaches for modeling the data from assorted test conditions. Significant variations in life were observed as functions of the disk processing variables evaluated. However, the lives of all specimens could still be combined and modeled together. The failure initiation sites for tests performed at a strain ratio R(sub epsilon) = epsilon(sub min)/epsilon(sub max) of 0 were different from those in tests at a strain ratio of -1. An approach could still be applied to account for the differences in mean and maximum stresses and strains. This allowed the data in tests of various conditions to be combined for more robust statistical estimates of mean and minimum lives.

  8. On massive carbide precipitation during high temperature low cycle fatigue in alloy 800H

    SciTech Connect

    Bhanu Sankara Rao, K.; Halford, G.R. . Lewis Research Center); Schuster, H. . Inst. for Reactor Materials)

    1994-08-15

    Alloys engineered for high-temperature application are frequently put into use in a thermodynamically unstable condition. Subsequent exposure to service temperatures may promote many thermally-assisted reactions such as formation, coarsening, and/or coalescence of precipitates. Superposition of cyclic straining may accelerate the kinetics of these reactions but also may cause reaction products having specific features not observed under simple thermal exposure. The influence of cyclic strain-induced microstructural changes on the fatigue behavior has to be considered in terms of their effects on both cyclic strength and life. The occurrence of massive (cellular) precipitation of M[sub 23]C[sub 6] on grain boundaries during elevated temperature low cycle fatigue testing has been reported in Type 304 stainless steel, Type 316 stainless steel, and Inconel 617 superalloy, and its presence has already been linked with reduction in high temperature ductility, an important engineering property on which low cycle fatigue (LCF) life depends to a large extent. Massive precipitation may render the austenitic engineering alloys susceptible to corrosion, which would have important bearing on the performance of these alloys in the oxidizing environments. Furthermore, the long term stability of massive M[sub 23]C[sub 6] particles is particularly important since the transformation of such a large structure into a brittle intermetallic phase (such as sigma) could produce a detrimental effect on the mechanical properties. The conditions and the mechanisms responsible for the occurrence of massive precipitation during LCF have not yet been established. This investigation is specifically aimed at understanding the influence of strain rate on massive precipitation and the mechanism responsible for the occurrence of massive M[sub 23]C[sub 6] precipitation in Alloy 800H during elevated temperature LCF testing.

  9. A two-parameter model to predict fatigue life of high-strength steels in a very high cycle fatigue regime

    NASA Astrophysics Data System (ADS)

    Sun, Chengqi; Liu, Xiaolong; Hong, Youshi

    2015-06-01

    In this paper, ultrasonic (20 kHz) fatigue tests were performed on specimens of a high-strength steel in very high cycle fatigue (VHCF) regime. Experimental results showed that for most tested specimens failed in a VHCF regime, a fatigue crack originated from the interior of specimen with a fish-eye pattern, which contained a fine granular area (FGA) centered by an inclusion as the crack origin. Then, a two-parameter model is proposed to predict the fatigue life of high-strength steels with fish-eye mode failure in a VHCF regime, which takes into account the inclusion size and the FGA size. The model was verified by the data of present experiments and those in the literature. Furthermore, an analytic formula was obtained for estimating the equivalent crack growth rate within the FGA. The results also indicated that the stress intensity factor range at the front of the FGA varies within a small range, which is irrespective of stress amplitude and fatigue life.

  10. Benefits from incorporation of combined cycle propulsion

    NASA Astrophysics Data System (ADS)

    Czysz, Paul A.; Richards, Michael J.

    1999-09-01

    The X-33 program was initiated to develop a testbed for integrated RLV technologies that pave the way for a full scale development of a launch vehicle (Venture Star). Within the Nasa Future X Trailblazer program there is an Upgrade X-33 that focuses on materials and upgrades. The authors propose that the most significant gains can be realized by changing the propulsion cycle, not materials. The cycles examined are rocket cycles, with the combustion in the rocket motor. Specifically, these rocket cycles are: turbopump, topping, expander, air augmented, air augmented ram, LACE and deeply cooled. The vehicle size, volume, structural weight remain constant. The system and propellant tank weights vary with the propulsion system cycle. A reduction in dry weight, made possible by a reduced propellant tank volume, was converted into payload weight provided sufficient volume was made available by the propellant reduction. This analysis was extended to Venture Star for selected engine cycles. The results show that the X-33 test bed could carry a significant payload to LEO (10,000 Ib) and be a valuable test bed in developing a frequent flight to LEO capability. From X-33 published information the maximum speed is about 15,000 ft/sec. With a LACE rocket propulsion system Venture Star vehicle could be sized to a smaller vehicle with greater payload than the Venture Star baseline. Vehicle layout and characteristics were obtained from: http:// www.venturestar.com.

  11. High Cycle Fatigue Crack Initiation Study of Case Blade Alloy Rene 125

    NASA Technical Reports Server (NTRS)

    Kantzos, P.; Gayda, J.; Miner, R. V.; Telesman, J.; Dickerson, P.

    2000-01-01

    This study was conducted in order to investigate and document the high cycle fatigue crack initiation characteristics of blade alloy Rene 125 as cast by three commercially available processes. This alloy is typically used in turbine blade applications. It is currently being considered as a candidate alloy for high T3 compressor airfoil applications. This effort is part of NASA's Advanced Subsonic Technology (AST) program which aims to develop improved capabilities for the next generation subsonic gas turbine engine for commercial carriers. Wrought alloys, which are customarily used for airfoils in the compressor, cannot meet the property goals at the higher compressor exit temperatures that would be required for advanced ultra-high bypass engines. As a result cast alloys are currently being considered for such applications. Traditional blade materials such as Rene 125 have the high temperature capabilities required for such applications. However, the implementation of cast alloys in compressor airfoil applications where airfoils are typically much thinner does raise some issues of concern such as thin wall castability, casting cleaningness, and susceptibility to high-cycle fatigue (HCF) loading.

  12. Low cycle fatigue and strengthening mechanism of cold extruded large diameter internal thread of Q460 steel

    NASA Astrophysics Data System (ADS)

    Miao, Hong; Mei, Qing; Yuan, Jingyun; Zheng, Zaixiang; Jin, Yifu; Zuo, Dunwen

    2016-04-01

    large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion process is an effective means to realize higher accuracy and longer life. The low-cycle fatigue properties of LDITHSS are obtained by experiments, and the initiation and propagation of fatigue cracks are observed by scanning electron microscope(SEM). Based on the mechanical properties, surface microstructure and residual stress, the strengthening mechanism of cold extruded large diameter internal thread(LDIT) is discussed. The results show that new grains or sub-grains can be formed on the surface of LDIT due to grain segmentation and grain refinement during cold extrusion. The fibrous structures appear as elongated and streamlined along the normal direction of the tooth surface which leads to residual compressive stress on the extruded surface. The maximum tension stress of LDIT after cold extrusion is found to be 192.55 kN. Under low stress cycling, the yield stress on thread increases, the propagation rate of crack reduces, the fatigue life is thus improved significantly with decreasing surface grain diameter and the average fatigue life increases to 45.539×103 cycle when the maximum applied load decreases to 120 kN. The low cycle fatigue and strengthening mechanism of cold extruded LDIT revealed by this research has significant importance to promote application of internal thread by cold extrusion processing.

  13. Low cycle fatigue and strengthening mechanism of cold extruded large diameter internal thread of Q460 steel

    NASA Astrophysics Data System (ADS)

    Miao, Hong; Mei, Qing; Yuan, Jingyun; Zheng, Zaixiang; Jin, Yifu; Zuo, Dunwen

    2016-05-01

    large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion process is an effective means to realize higher accuracy and longer life. The low-cycle fatigue properties of LDITHSS are obtained by experiments, and the initiation and propagation of fatigue cracks are observed by scanning electron microscope(SEM). Based on the mechanical properties, surface microstructure and residual stress, the strengthening mechanism of cold extruded large diameter internal thread(LDIT) is discussed. The results show that new grains or sub-grains can be formed on the surface of LDIT due to grain segmentation and grain refinement during cold extrusion. The fibrous structures appear as elongated and streamlined along the normal direction of the tooth surface which leads to residual compressive stress on the extruded surface. The maximum tension stress of LDIT after cold extrusion is found to be 192.55 kN. Under low stress cycling, the yield stress on thread increases, the propagation rate of crack reduces, the fatigue life is thus improved significantly with decreasing surface grain diameter and the average fatigue life increases to 45.539×103 cycle when the maximum applied load decreases to 120 kN. The low cycle fatigue and strengthening mechanism of cold extruded LDIT revealed by this research has significant importance to promote application of internal thread by cold extrusion processing.

  14. Fatigue and failure responses of lead zirconate titanate multilayer actuator under unipolar high-field electric cycling

    SciTech Connect

    Zeng, Fan W; Wang, Hong; Lin, Hua-Tay

    2013-01-01

    Lead zirconate titanate (PZT) multilayer actuators with an interdigital electrode design were studied under high electric fields (3 and 6 kV/mm) in a unipolar cycling mode. A 100 Hz sine wave was used in cycling. Five specimens tested under 6 kV/mm failed from 3.8 10^5 to 7 10^5 cycles, whereas three other specimens tested under 3 kV/mm were found to be still functional after 10^8 cycles. Variations in piezoelectric and dielectric responses of the tested specimens were observed during the fatigue test, depending on the measuring and cycling conditions. Selected fatigued and damaged actuators were characterized using an impedance analyzer or small signal measurement. A scanning acoustic microscope also was employed as a nondestructive tool to detect the presence of defects. Failed plates were subsequently sectioned, and the extensive cracks and porous regions were observed to be across the PZT layers. The results from this study have demonstrated that the high-field cycling can accelerate the fatigue of PZT stacks as long as the partial discharge is controlled. The small signal measurement can also be integrated into the large signal measurement to characterize the fatigue response of PZT stacks in a more comprehensive basis. The former can further serve as an experimental method to monitor the behavior of PZT stacks.

  15. Laser High-Cycle Thermal Fatigue of Pulse Detonation Engine Combustor Materials Tested

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Fox, Dennis S.; Miller, Robert A.

    2001-01-01

    Pulse detonation engines (PDE's) have received increasing attention for future aerospace propulsion applications. Because the PDE is designed for a high-frequency, intermittent detonation combustion process, extremely high gas temperatures and pressures can be realized under the nearly constant-volume combustion environment. The PDE's can potentially achieve higher thermodynamic cycle efficiency and thrust density in comparison to traditional constant-pressure combustion gas turbine engines (ref. 1). However, the development of these engines requires robust design of the engine components that must endure harsh detonation environments. In particular, the detonation combustor chamber, which is designed to sustain and confine the detonation combustion process, will experience high pressure and temperature pulses with very short durations (refs. 2 and 3). Therefore, it is of great importance to evaluate PDE combustor materials and components under simulated engine temperatures and stress conditions in the laboratory. In this study, a high-cycle thermal fatigue test rig was established at the NASA Glenn Research Center using a 1.5-kW CO2 laser. The high-power laser, operating in the pulsed mode, can be controlled at various pulse energy levels and waveform distributions. The enhanced laser pulses can be used to mimic the time-dependent temperature and pressure waves encountered in a pulsed detonation engine. Under the enhanced laser pulse condition, a maximum 7.5-kW peak power with a duration of approximately 0.1 to 0.2 msec (a spike) can be achieved, followed by a plateau region that has about one-fifth of the maximum power level with several milliseconds duration. The laser thermal fatigue rig has also been developed to adopt flat and rotating tubular specimen configurations for the simulated engine tests. More sophisticated laser optic systems can be used to simulate the spatial distributions of the temperature and shock waves in the engine. Pulse laser high-cycle

  16. Effects of Laser Peening Treatment on High Cycle Fatigue and Crack Propagation Behaviors in Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Masaki, Kiyotaka; Ochi, Yasuo; Matsumura, Takashi; Ikarashi, Takaaki; Sano, Yuji

    Laser peening without protective coating (LPwC) treatment is one of surface enhancement techniques using an impact wave of high pressure plasma induced by laser pulse irradiation. High compressive residual stress was induced by the LPwC treatment on the surface of low-carbon type austenitic stainless steel SUS316L. The affected depth reached about 1mm from the surface. High cycle fatigue tests with four-points rotating bending loading were carried out to confirm the effects of the LPwC treatment on fatigue strength and surface fatigue crack propagation behaviors. The fatigue strength was remarkably improved by the LPwC treatment over the whole regime of fatigue life up to 108 cycles. Specimens with a pre-crack from a small artificial hole due to fatigue loading were used for the quantitative study on the effect of the LPwC treatment. The fracture mechanics investigation on the pre-cracked specimens showed that the LPwC treatment restrained the further propagation of the pre-crack if the stress intensity factor range ΔK on the crack tip was less than 7.6 MPa√m. Surface cracks preferentially propagated into the depth direction as predicted through ΔK analysis on the crack by taking account of the compressive residual stresses due to the LPwC treatment.

  17. Neuromuscular function and fatigue resistance of the plantar flexors following short-term cycling endurance training

    PubMed Central

    Behrens, Martin; Weippert, Matthias; Wassermann, Franziska; Bader, Rainer; Bruhn, Sven; Mau-Moeller, Anett

    2015-01-01

    Previously published studies on the effect of short-term endurance training on neuromuscular function of the plantar flexors have shown that the H-reflex elicited at rest and during weak voluntary contractions was increased following the training regime. However, these studies did not test H-reflex modulation during isometric maximum voluntary contraction (iMVC) and did not incorporate a control group in their study design to compare the results of the endurance training group to individuals without the endurance training stimulus. Therefore, this randomized controlled study was directed to investigate the neuromuscular function of the plantar flexors at rest and during iMVC before and after 8 weeks of cycling endurance training. Twenty-two young adults were randomly assigned to an intervention group and a control group. During neuromuscular testing, rate of torque development, isometric maximum voluntary torque and muscle activation were measured. Triceps surae muscle activation and tibialis anterior muscle co-activation were assessed by normalized root mean square of the EMG signal during the initial phase of contraction (0–100, 100–200 ms) and iMVC of the plantar flexors. Furthermore, evoked spinal reflex responses of the soleus muscle (H-reflex evoked at rest and during iMVC, V-wave), peak twitch torques induced by electrical stimulation of the posterior tibial nerve at rest and fatigue resistance were evaluated. The results indicate that cycling endurance training did not lead to a significant change in any variable of interest. Data of the present study conflict with the outcome of previously published studies that have found an increase in H-reflex excitability after endurance training. However, these studies had not included a control group in their study design as was the case here. It is concluded that short-term cycling endurance training does not necessarily enhance H-reflex responses and fatigue resistance. PMID:26029114

  18. Low cycle thermal fatigue testing of beryllium grades for ITER plasma facing components

    SciTech Connect

    Watson, R.D.; Youchison, D.L.; Dombrowski, D.E.; Guiniatouline, R.N.; Kupriynov, I.B.

    1996-02-01

    A novel technique has been used to test the relative low cycle thermal fatigue resistance of different grades of US and Russian beryllium, which is proposed as plasma facing armor for fusion reactor first wall, limiter, and divertor components. The 30 kW electron beam test system at Sandia National Laboratories was used to sweep the beam spot along one direction at 1 Hz. This produces a localized temperature ``spike`` of 750{degree}C for each pass of the beam. Large thermal stresses in excess of the yield strength are generated due to very high spot heat flux, 250 MW/m{sup 2}. Cyclic plastic strains on the order of 0.6% produced visible cracking on the heated surface in less than 3000 cycles. An in-vacuo fiber optic borescope was used to visually inspect the beryllium surfaces for crack initiation. Grades of US beryllium tested included: S-65C, S- 65H, S-200F, S-200F-H, SR-200, I-400, extruded high purity, HIP`d spherical powder, porous beryllium (94% and 98% dense), Be/30% BeO, Be/60% BeO, and TiBe{sub 12}. Russian grades included: TGP-56, TShGT, DShG-200, and TShG-56. Both the number of cycles to crack initiation, and the depth of crack propagation, were measured. The most fatigue resistant grades were S-65C, DShG-200, TShGT, and TShG-56. Rolled sheet Be (SR-200) showed excellent crack propagation resistance in the plane of rolling, despite early formation of delamination cracks. Only one sample showed no evidence of surface melting, Extruded (T). Metallographic and chemical analyses are provided. Good agreement was found between the measured depth of cracks and a 2-D elastic-plastic finite element stress analysis.

  19. High cycle fatigue behavior of Incoloy 800H in a simulated high-temperature gas-cooled reactor helium environment

    SciTech Connect

    Soo, P.; Sabatini, R.L.; Epel, L.G.; Hare, J.R. Sr.

    1980-01-01

    The current study was an attempt to evaluate the high cycle fatigue strength of Incoloy 800H in a High-Temperature Gas-Cooled Reactor helium environment containing significant quantities of moisture. As-heat-treated and thermally-aged materials were tested to determine the effects of long term corrosion in the helium test gas. Results from in-helium tests were compared to those from a standard air environment. It was found that the mechanisms of fatigue failure were very complex and involved recovery/recrystallization of the surface ground layer on the specimens, sensitization, hardness changes, oxide scale integrity, and oxidation at the tips of propagation cracks. For certain situations a corrosion-fatigue process seems to be controlling. However, for the helium environment studied, there was usually no aging or test condition for which air gave a higher fatigue strength.

  20. Effects of Hot Rolling on Low-Cycle Fatigue Properties of Zn-22 wt.% Al Alloy at Room Temperature

    NASA Astrophysics Data System (ADS)

    Dong, X. H.; Cao, Q. D.; Ma, S. J.; Han, S. H.; Tang, W.; Zhang, X. P.

    2016-06-01

    The effects of the reduction ratio (RR) on the low-cycle fatigue (LCF) properties of the Zn-22 wt.% Al (Zn-22Al) alloy were investigated. Various grain sizes from 0.68 to 1.13 μm were obtained by controlled RRs. Tensile and LCF tests were carried out at room temperature. Superplasticity and cyclic softening were observed. Strength and ductility of the rolled Zn-22Al alloy increased with the RR, owing to the decrease in its grain size. The RR did not affect the cyclic softening behavior of the alloy. The fatigue life of the alloy decreased with increasing strain amplitude, while the fatigue life first decreased and then increased with increasing RR. The longest fatigue life was observed for the alloy rolled at a RR of 60%. A bilinear Coffin-Manson relationship was observed to hold true for this alloy.

  1. High temperature low-cycle fatigue mechanisms in single crystals of nickel-based superalloy Mar-M 200

    NASA Technical Reports Server (NTRS)

    Milligan, W. W.; Jayaraman, N.

    1984-01-01

    Twenty three high temperature low-cycle fatigue tests were conducted on single crystals of the nickel-based superalloy Mar-M 200. Tests were conducted at 760 and 870 C. SEM fractography and transmission electron microscopy were used to determine mechanisms responsible for the observed orientation dependent fatigue behavior. It has been concluded that the plastic characteristics of the alloy lead to orientation-dependent strain hardening and fatigue lives at 760 C. At 870 C, the elastic characteristics of the alloy dominated the behavior, even though the plastic strain ranges were about the same as they were at 760 C. This led to orientation-dependent fatigue lives, but the trends were not the same as they were at 760 C.

  2. A combined approach to buffet response analyses and fatigue life prediction

    NASA Astrophysics Data System (ADS)

    Jacobs, J. H.; Perez, R.

    1994-03-01

    Experimental measurement and neural network based prediction of wind tunnel model empennage random pressures are discussed. Artificially generated neural network power spectral densities of surface pressures are used to augment existing data and then load an elastic finite element model to obtain response spectra. Details on the use of actual response spectra from flight test data are also discussed. A random spectra fatigue method is described which effectively combines buffet and maneuver loads into a time series based on aircraft usage data. A peak-valley damage analysis procedure is employed to compute the aggregate fatigue life of the structure based on five combined load time series information. Applications of the method as a continual learning tool for buffet response spectra is elaborated.

  3. An analytical model which combines roughness- and plasticity- induced fatigue crack closure

    NASA Astrophysics Data System (ADS)

    Chen, Nong

    In this study an analytical PICC-RICC Model was developed to describe better the near-threshold fatigue behavior. The PICC-RICC Model was built upon a strip-yield type PICC model originally proposed by Newman and later modified by Hou and Lawrence. A zigzag crack growth path was introduced to simulate surface roughness. The two opposing crack surfaces were considered to be translated and thus mismatched by the mixed-mode displacements occurring near the deflected crack tip. The model is powerful and unique in that it combines the effects of RICC and PICC. Thus, the gradual transition from RICC to PICC dominated crack closure is handled naturally by this model. The influences of the geometrical features of the surface roughness, R-ratio and the cyclic load range on RICC were examined using the PICC-RICC Model. Near-threshold fatigue behavior of various materials was predicted. The effect of microstructure on the RICC level was studied. The predicted results compared favorably with experimental data. The fatigue notch size effect was investigated using the PICC-RICC model. The initial crack length (asb{i}) for propagation was estimated. The predicted notch fatigue strength compared favorably with the Initiation-Propagation (I-P) Model prediction and test data. The existence of a "worst case notch" previously postulated using the I-P Model was confirmed.

  4. Very-High-Cycle-Fatigue of in-service air-engine blades, compressor and turbine

    NASA Astrophysics Data System (ADS)

    Shanyavskiy, A. A.

    2014-01-01

    In-service Very-High-Cycle-Fatigue (VHCF) regime of compressor vane and turbine rotor blades of the Al-based alloy VD-17 and superalloy GS6K, respectively, was considered. Surface crack origination occurred at the lifetime more than 1500 hours for vanes and after 550 hours for turbine blades. Performed fractographic investigations have shown that subsurface crack origination in vanes took place inspite of corrosion pittings on the blade surface. This material behavior reflected lifetime limit that was reached by the criterion VHCF. In superalloy GS6K subsurface fatigue cracking took place with the appearance of flat facet. This phenomenon was discussed and compared with specimens cracking of the same superalloy but prepared by the powder technology. In turbine blades VHCF regime appeared because of resonance of blades under the influenced gas stream. Both cases of compressor-vanes and turbine blades in-service cracking were discussed with crack growth period and stress equivalent estimations. Recommendations to continue aircrafts airworthiness were made for in-service blades.

  5. Problems of the high-cycle fatigue of the materials intended for the parts of modern gas-turbine engines and power plants

    NASA Astrophysics Data System (ADS)

    Petukhov, A. N.

    2010-10-01

    The problems related to the determination of the life of the structural materials applied for important parts in gas-turbine engines and power plants from the results of high-cycle fatigue tests are discussed. Methods for increasing the reliability of the high-cycle fatigue characteristics and the factors affecting the operational reliability are considered.

  6. High-Cycle Fatigue Resistance of Si-Mo Ductile Cast Iron as Affected by Temperature and Strain Rate

    NASA Astrophysics Data System (ADS)

    Matteis, Paolo; Scavino, Giorgio; Castello, Alessandro; Firrao, Donato

    2015-09-01

    Silicon-molybdenum ductile cast irons are used to fabricate exhaust manifolds of internal combustion engines of large series cars, where the maximum pointwise temperature at full engine load may be higher than 973 K (700 °C). In this application, high-temperature oxidation and thermo-mechanical fatigue (the latter being caused by the engine start and stop and by the variation of its power output) have been the subject of several studies and are well known, whereas little attention has been devoted to the high-cycle fatigue, arising from the engine vibration. Therefore, the mechanical behavior of Si-Mo cast iron is studied here by means of stress-life fatigue tests up to 10 million cycles, at temperatures gradually increasing up to 973 K (700 °C). The mechanical characterization is completed by tensile and compressive tests and ensuing fractographic examinations; the mechanical test results are correlated with the cast iron microstructure and heat treatment.

  7. Low cycle fatigue of MAR-M 200 single crystals at 760 and 870 deg C

    NASA Technical Reports Server (NTRS)

    Milligan, W. W.; Jayaraman, N.; Bill, R. C.

    1984-01-01

    Fully reversed low cycle fatigue tests were conducted on single crystals of the nickel-base superalloys Mar-M 200 at 760 C and 870 C. At 760 C, planar slip (octahedral) lead to orientation-dependent strain hardening and cyclic lives. Multiple slip crystals strain hardened the most, resulting in relatively high stress ranges and low lives. Single slip crystals strain hardened the least, resulting in relatively low stress ranges and higher lives. A preferential crack initiation site which was related to slip plane geometry was observed in single slip orientated crystals. At 870 C, the trends were quite different, and the slip character was much more homogeneous. As the tensile axis orientation deviated from 001 , the stress ranges increased and the cyclic lives decreased. Two possible mechanisms were proposed to explain the behavior: one is based on Takeuchi and Kuramoto's cube cross-slip model, and the other is based on orientation-dependent creep rates.

  8. Effect of temperature, microstructure, and stress state on the low cycle fatigue behavior of Waspaloy

    NASA Technical Reports Server (NTRS)

    Stahl, D. R.; Antolovich, S. D.; Mirdamadi, M.; Zamrik, S. Y.

    1988-01-01

    Specimens of Waspaloy of two different microstructures were tested in uniaxial and torsional low-cycle fatigue at 24 and 649 C. For all specimens, deformation and failure mechanisms are found to be independent of stress state at 24 C; in both microstructures, failure is associated with the formation of shear cracks. At 649 C, deformation and failure mechanisms for the fine-grain large gamma-prime specimens are independent of stress state, and the mechanisms are similar to those observed at 24 C. For the coarse-grain small gamma-prime specimens, however, failure occurs on principal planes in torsion and on shear plane in uniaxial tension. The results are interpreted in terms of deformation mode and microstructural instability.

  9. Mean stress effects on high-cycle fatigue of Alloy 718

    SciTech Connect

    Korth, G E

    1980-07-01

    This report covers an investigation of the effects of tensile mean stress on the high-cycle fatigue properties of Alloy 718. Three test temperatures (24, 427, and 649{degree}C) were employed, and there were tests in both strain and load control. Results were compared with three different models: linear Modified-Goodman, Peterson cubic, and stress-strain parameter. The linear Modified-Goodman model gave good correlation with actual test data for low and moderate mean stress values, but the stress-strain parameter showed excellent correlation over the entire range of possible mean stresses and therefore is recommended for predicting mean stress effects of Alloy 718. 13 refs., 12 figs.

  10. Temperature and Strain-Rate Effects on Low-Cycle Fatigue Behavior of Alloy 800H

    NASA Technical Reports Server (NTRS)

    Rao, K. Bhanu Sankara; Schiffers, H.; Schuster, H.; Halford, G. R.

    1996-01-01

    The effects of strain rate (4 x 10(exp -6) to 4 x 10(exp -3)/s) and temperature on the Low-Cycle Fatigue (LCF) behavior of alloy 800H have been evaluated in the range 750 C to 950 C. Total axial strain controlled LCF tests were conducted in air at a strain amplitude of +/- 0.30 pct. LCF life decreased with decreasing strain rate and increasing temperature. The cyclic stress response behavior showed a marked variation with temperature and strain rate. The time- and temperature- dependent processes which influence the cyclic stress response and life have been identified and their relative importance assessed. Dynamic strain aging, time-dependent deformation, precipitation of parallel platelets of M(23)C6 on grain boundaries and incoherent ledges of twins, and oxidation were found to operate depending on the test conditions. The largest effect on life was shown by oxidation processes.

  11. Effect of adjusting pulse durations of functional electrical stimulation cycling on energy expenditure and fatigue after spinal cord injury.

    PubMed

    Gorgey, Ashraf S; Poarch, Hunter J; Dolbow, David D; Castillo, Teodoro; Gater, David R

    2014-01-01

    The purpose of the current study was to determine the effects of three different pulse durations (200, 350, and 500 microseconds [P200, P350, and P500, respectively]) on oxygen uptake (VO2), cycling performance, and energy expenditure (EE) percentage of fatigue of the knee extensor muscle group immediately and 48 to 72 h after cycling in persons with spinal cord injury (SCI). A convenience sample of 10 individuals with motor complete SCI participated in a repeated-measures design using a functional electrical stimulation (FES) cycle ergometer over a 3 wk period. There was no difference among the three FES protocols on relative VO2 or cycling EE. Delta EE between exercise and rest was 42% greater in both P500 and P350 compared with P200 (p = 0.07), whereas recovery VO2 was 23% greater in P350 compared with P200 (p = 0.03). There was no difference in the outcomes of the three pulse durations on muscle fatigue. Knee extensor torque significantly decreased immediately after (p < 0.001) and 48 to 72 h after (p < 0.001) FES leg cycling. Lengthening pulse duration did not affect submaximal or relative VO2 or EE, total EE, and time to fatigue. Greater recovery VO2 and delta EE were noted in P350 and P500 compared with P200. An acute bout of FES leg cycling resulted in torque reduction that did not fully recover 48 to 72 h after cycling. PMID:25803753

  12. A comparison of humid air turbine (HAT) cycle and combined-cycle power plants

    SciTech Connect

    Rao, A.D.; Francuz, V.J.; Shen, J.C.; West, E.W. )

    1991-03-01

    The Humid Air Turbine (HAT) cycle is a combustion turbine-based power generating cycle that provides an alternative to combined-cycle power generation. The HAT cycle differs from combined cycles in that it eliminates the steam turbine bottoming cycle by vaporizing water into the turbine's combustion air with heat obtained from the combustion turbine exhaust and other heat sources. This report presents the results of a study conducted by Fluor Daniel, Inc. for EPRI in which the HAT cycle was compared with combined-cycle plants in integration with the Texaco coal gasification process, and in natural gas-fired plants. The comparison of the coal gasification-based power plants utilizing the HAT cycle with Texaco coal gasification-based combined-cycle plants indicate that HAT cycle-based plants are less expensive and produce less environmental emissions. Whereas the combined-cycle plants require the use of expensive syngas coolers to achieve high efficiencies, the HAT cycle plants can achieve similar high efficiencies without the use of such equipment, resulting in a significant savings in capital cost and a reduction in levelized cost of electricity of up to 15%. In addition, HAT cycle plants produce very low levels of NO{sub x} emissions, possibly as little as 6 ppmv (dry, 15% O{sub 2} basis) without requiring the use of control technologies such as selective catalytic reduction. In natural gas-fired plants, the HAT cycle was calculated to have as much as a 4 percentage point gain in efficiency over the combined cycle and a potential for substantial reductions in NO{sub x} emissions, CO{sub 2} emissions, and water consumption. 71 figs., 74 tabs.

  13. Review and Prospects for Current Studies on Very High Cycle Fatigue of Metallic Materials for Machine Structural Use

    NASA Astrophysics Data System (ADS)

    Sakai, Tatsuo

    In recent years, mechanical structures such as railway wheels, rails, offshore structures, bridges, engine components, load bearing parts of automobiles, etc. have to endure for a long term up to 108-1010 loading cycles in order to save resources and to reduce the cost together with the environmental load to the globe. Thus, the fatigue behavior of structural materials in the very high cycle regime of 108-1010 cycles has become an important subject of the research. In this paper, a review of the current studies in this area performed by many researchers is described in order to provide a certain milestone in the history of the research on fatigue behavior of the metallic materials in the very high cycle regime.

  14. Application of fracture mechanics and half-cycle theory to the prediction of fatigue life of aerospace structural components

    NASA Technical Reports Server (NTRS)

    Ko, William L.

    1989-01-01

    The service life of aircraft structural components undergoing random stress cycling was analyzed by the application of fracture mechanics. The initial crack sizes at the critical stress points for the fatigue crack growth analysis were established through proof load tests. The fatigue crack growth rates for random stress cycles were calculated using the half-cycle method. A new equation was developed for calculating the number of remaining flights for the structural components. The number of remaining flights predicted by the new equation is much lower than that predicted by the conventional equation. This report describes the application of fracture mechanics and the half-cycle method to calculate the number of remaining flights for aircraft structural components.

  15. Bearingless helicopter main rotor development. Volume 2: Combined load fatigue evaluation of weathered graphite/epoxy composite

    NASA Technical Reports Server (NTRS)

    Rackiewicz, J. J.

    1977-01-01

    Small scale combined load fatigue tests were conducted on six artificially and six naturally weathered test specimens. The test specimen material was unidirectionally oriented A-S graphite - woven glass scrim epoxy resin laminate.

  16. LOW CYCLE FATIGUE OF COMPOSITE MATERIALS IN ARMY STRUCTURAL APPLICATIONS: A REVIEW OF LITERATURE AND RECOMMENDATIONS FOR RESEARCH

    EPA Science Inventory

    Low cycle fatigue (LCF) of laminate composite structures used in Army applications is assessed to identify the key physical phenomena occurring during LCF processes and to determine their main characteristics. Special attention is given to the LCF conditions inherent in Army stru...

  17. Microstructural Features Controlling the Variability in Low-Cycle Fatigue Properties of Alloy Inconel 718DA at Intermediate Temperature

    NASA Astrophysics Data System (ADS)

    Texier, Damien; Gómez, Ana Casanova; Pierret, Stéphane; Franchet, Jean-Michel; Pollock, Tresa M.; Villechaise, Patrick; Cormier, Jonathan

    2016-03-01

    The low-cycle fatigue behavior of two direct-aged versions of the nickel-based superalloy Inconel 718 (IN718DA) was examined in the low-strain amplitude regime at intermediate temperature. High variability in fatigue life was observed, and abnormally short lifetimes were systematically observed to be due to crack initiation at (sub)-surface non-metallic inclusions. However, crack initiation within (sub)-surface non-metallic inclusions did not necessarily lead to short fatigue life. The macro- to micro-mechanical mechanisms of deformation and damage have been examined by means of detailed microstructural characterization, tensile and fatigue mechanical tests, and in situ tensile testing. The initial stages of crack micro-propagation from cracked non-metallic particles into the surrounding metallic matrix occupies a large fraction of the fatigue life and requires extensive local plastic straining in the matrix adjacent to the cracked inclusions. Differences in microstructure that influence local plastic straining, i.e., the δ-phase content and the grain size, coupled with the presence of non-metallic inclusions at the high end of the size distribution contribute strongly to the fatigue life variability.

  18. Effects of Stretch Shortening Cycle Exercise Fatigue on Stress Fracture Injury Risk during Landing

    ERIC Educational Resources Information Center

    James, C. Roger; Dufek, Janet S.; Bates, Barry T.

    2006-01-01

    The purpose of this study was to examine changes in landing performance during fatigue that could result in increased stress fracture injury risk. Five participants performed nonfatigued and fatigued drop landings (0.60 m), while ground reaction force (GRF), electromyographic (EMG) activity, and kinematics were recorded. Fatigue was defined as a…

  19. Hybrid solar central receiver for combined cycle power plant

    DOEpatents

    Bharathan, D.; Bohn, M.S.; Williams, T.A.

    1995-05-23

    A hybrid combined cycle power plant is described including a solar central receiver for receiving solar radiation and converting it to thermal energy. The power plant includes a molten salt heat transfer medium for transferring the thermal energy to an air heater. The air heater uses the thermal energy to preheat the air from the compressor of the gas cycle. The exhaust gases from the gas cycle are directed to a steam turbine for additional energy production. 1 figure.

  20. Hybrid solar central receiver for combined cycle power plant

    DOEpatents

    Bharathan, Desikan; Bohn, Mark S.; Williams, Thomas A.

    1995-01-01

    A hybrid combined cycle power plant including a solar central receiver for receiving solar radiation and converting it to thermal energy. The power plant includes a molten salt heat transfer medium for transferring the thermal energy to an air heater. The air heater uses the thermal energy to preheat the air from the compressor of the gas cycle. The exhaust gases from the gas cycle are directed to a steam turbine for additional energy production.

  1. Improving the High-Cycle Fatigue Lives of Fe-30Mn-0.9C Twinning-Induced Plasticity Steel Through Pre-straining

    NASA Astrophysics Data System (ADS)

    Wang, B.; Zhang, Z. J.; Shao, C. W.; Duan, Q. Q.; Pang, J. C.; Yang, H. J.; Li, X. W.; Zhang, Zhe-Feng

    2015-08-01

    The tensile properties, high-cycle fatigue properties, and microstructure evolutions during fatigue process of as-received and pre-strained Fe-30Mn-0.9C twinning-induced plasticity (TWIP) steel were investigated. It is found that the fatigue lives of the TWIP steel can be effectively improved through pre-straining, since the deformation twins induced by pre-straining could effectively lead to the improved yield strength and the homogenized deformation. This study may provide possible ways for improving the high-cycle fatigue properties of TWIP steels.

  2. Rocket Based Combined Cycle (RBCC) Propulsion Workshop, volume 2

    NASA Technical Reports Server (NTRS)

    Chojnacki, Kent T.

    1992-01-01

    The goal of the Rocket Based Combined Cycle (RBCC) Propulsion Technology Workshop, was to impart technology information to the propulsion community with respect to hypersonic combined cycle propulsion capabilities. The major recommendation resulting from this technology workshop was as follows: conduct a systems-level applications study to define the desired propulsion system and vehicle technology requirements for LEO launch vehicles. All SSTO and TSTO options using the various propulsion systems (airbreathing combined cycle, rocket-based combined cycle, and all rocket) must be considered. Such a study should be accomplished as soon as possible. It must be conducted with a consistent set of ground rules and assumptions. Additionally, the study should be conducted before any major expenditures on a RBCC technology development program occur.

  3. Compressive Seal Development: Combined Ageing and Thermal Cycling Compressive

    SciTech Connect

    Chou, M.Y-S.; Stevenson, J.W.; Singh, P.

    2005-01-27

    The objective of this project was to evaluate the combined aging and cycling effect on hybrid Phlogopite mica seals with respect to materials and interfacial degradations in a simulated SOFC environment.

  4. Influence of Secondary Cyclic Hardening on the Low Cycle Fatigue Behavior of Nitrogen Alloyed 316LN Stainless Steel

    NASA Astrophysics Data System (ADS)

    Prasad Reddy, G. V.; Sandhya, R.; Mathew, M. D.; Sankaran, S.

    2013-12-01

    In this article, the occurrence of secondary cyclic hardening (SCH) and its effect on high-temperature cyclic deformation and fatigue life of 316LN Stainless steel are presented. SCH is found to result from planar slip mode of deformation and enhance the degree of hardening over and above that resulted from dynamic strain aging. The occurrence of SCH is strongly governed by the applied strain amplitude, test temperature, and the nitrogen content in the 316LN SS. Under certain test conditions, SCH is noticed to decrease the low cycle fatigue life with the increasing nitrogen content.

  5. Notch effects on high-cycle fatigue properties of Ti 6Al 4V ELI alloy at cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-01-01

    Notch effects on the high-cycle fatigue properties of the forged Ti-6Al-4V ELI alloy at cryogenic temperatures were investigated. Also, the high-cycle fatigue data were compared with the rolled Ti-5Al-2.5Sn ELI alloy. The one million cycles fatigue strength (FS) of the smooth specimen for the forged Ti-6Al-4V ELI alloy increased with a decrease of test temperature. However, the FS of each notched specimen at 4 K were lower than those at 77 K. On the other hand, the FS of the smooth and the notched specimens for the forged Ti-6Al-4V ELI alloy at 4 K were lower than those for the rolled Ti-5Al-2.5Sn ELI alloy. This is considered to be the early initiation of the fatigue crack in the forged Ti-6Al-4V ELI alloy compares with the forged Ti-5Al-2.5Sn ELI.

  6. Influence of temperature, environment, and thermal aging on the continuous cycle fatigue behavior of Hastelloy X and Inconel 617

    SciTech Connect

    Strizak, J.P.; Brinkman, C.R.; Booker, M.K.; Rittenhouse, P.L.

    1982-04-01

    Results are presented for strain-controlled fatigue and tensile tests for two nickel-base, solution-hardened reference structural alloys for use in several High-Temperature Gas-Cooled Reactor (HTGR) concepts. These alloys, Hastelloy X and Inconel 617, were tested from room temperature to 871/sup 0/C in air and impure helium. Materials were tested in both the solution-annealed and the preaged conditios, in which aging consisted of isothermal exposure at one of several temperatures for periods of up to 20,000 h. Comparisons are given between the strain-controlled fatigue lives of these and several other commonly used alloys, all tested at 538/sup 0/C. An analysis is also presented of the continuous cycle fatigue data obtained from room temperature to 427/sup 0/C for Hastelloy G, Hastelloy X, Hastelloy C-276, and Hastelloy C-4, an effort undertaken in support of ASME code development.

  7. Dynamic strain aging behavior of modified 9Cr-1Mo and reduced activation ferritic martensitic steels under low cycle fatigue

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Prasad Reddy, G. V.; Mathew, M. D.

    2013-04-01

    Influence of temperature and strain rate on low cycle fatigue (LCF) behavior of modified 9Cr-1Mo ferritic martensitic steel and 1.4W-0.06Ta reduced activation ferritic martensitic (RAFM) steel in normalized and tempered conditions was studied. Total strain controlled LCF tests between 300 and 873 K on modified 9Cr-1Mo steel and RAFM steel and at various strain rates on modified 9Cr-1Mo steel were performed at total strain amplitude of ±0.6%. Both the steels showed continuous cyclic softening at all temperatures. Whereas manifestations of dynamic strain aging (DSA) were observed in both the steels which decreased fatigue life at intermediate temperatures, at higher temperatures, oxidation played a crucial role in decreasing fatigue life.

  8. The role of microstructural variability on the very high cycle fatigue lifetime variability of the alpha + beta titanium alloy, Ti-6246

    NASA Astrophysics Data System (ADS)

    Szczepanski, Christopher J.

    2008-12-01

    The fatigue behavior of structural components in the regime of very high cycle fatigue (VHCF) (106-109 cycles) has been attracting increased commercial interest as components are increasingly being called upon to perform in this regime of lifetimes. In VHCF, the applied stresses relative to the yield stress are very low. Therefore, it is presumed that a substantial portion of fatigue lifetime is consumed by the fatigue crack initiation process, and that cyclic plasticity only accumulates in microstructural neighborhoods that are susceptible to fatigue damage accumulation. Thus, microstructural heterogeneity is believed to significantly effect the fatigue lifetime variability. The very high cycle fatigue behavior of Ti-6246 has been investigated using ultrasonic fatigue techniques, and lifetimes ranging from 10 6-109 cycles have been observed. Fatigue cracks initiate by facet formation within alphap grains. It has been found that the facets form in grains that are slightly larger than average and that the facets appear to form by a process of slip since the facet plane normals are oriented approximately 35-55° with respect to the tensile axis. Three characteristic fatigue crack initiation sites have been identified. These initiation sites, ranked in order of increasing fatigue resistance are: surface, subsurface with isolated facets, and subsurface with contiguous transgranular faceting. The texture of the material in these initiation regions is favorable for basal and prism slip. This texture is derived from the prior beta texture, and a mechanism of fatigue crack initiation resulting from strain incompatibility has been proposed. Fatigue crack growth experiments have been completed to measure the influence of local texture on the ease of fatigue crack initiation and the resulting fatigue crack growth rates. These experiments have found that the controlling microstructural dimension is on the order of 20-25 mum. The texture appears to affect initiation of fatigue

  9. Combined Cycle Users' Group completes another successful year

    SciTech Connect

    Peltier, R.

    2006-06-15

    Presentations at the third annual meeting of the Combined Cycle Users' Group (CCUG) touched on a wide variety of topics. Among the more eclectic was repowering combined-cycle plants to burn gasified coal. Among the more mundane were selective catalytic reduction (SCR) system maintenance, the effects of cycling heat-recovery steam generators (HRSGs), staff training, and adopting best practices in O & M. Judging from the lively discussions and questions following the presentations, it was clear that operating a power plant is still as much art as science. Dr. S. Sato, senior engineering advisor for Mitsubishi Power Systems, highlighted the development history and aggressive R & D work under way to bring the company's integrated gasification combined-cycle (IGCC) plant to market. 1 tab., 5 photos.

  10. Low cycle fatigue properties of reduced activation ferritic/martensitic steels after high-dose neutron irradiation

    NASA Astrophysics Data System (ADS)

    Gaganidze, E.; Petersen, C.; Aktaa, J.; Povstyanko, A.; Prokhorov, V.; Diegele, E.; Lässer, R.

    2011-08-01

    This paper focuses on the low cycle fatigue (LCF) behaviour of reduced activation ferritic/martensitic steels irradiated to a displacement damage dose of up to 70 dpa at 330-337 °C in the BOR 60 reactor within the ARBOR 2 irradiation programme. The influence of neutron irradiation on the fatigue behaviour was determined for the as-received EUROFER97, pre-irradiation heat-treated EUROFER97 HT and F82H-mod steels. Strain-controlled push-pull loading was performed using miniaturized cylindrical specimens at a constant temperature of 330 °C with total strain ranges between 0.8% and 1.1%. Comparison of the LCF behaviour of irradiated and reference unirradiated specimens was performed for both the adequate total and inelastic strains. Neutron irradiation-induced hardening may have various effects on the fatigue behaviour of the steels. The reduction of inelastic strain in the irradiated state compared with the reference unirradiated state at common total strain amplitudes may increase fatigue lifetime. The increase in the stress at the adequate inelastic strain, by contrast, may accelerate fatigue damage accumulation. Depending on which of the two effects mentioned dominates, neutron irradiation may either extend or reduce the fatigue lifetime compared with the reference unirradiated state. The results obtained for EUROFER97 and EUROFER97 HT confirm these considerations. Most of the irradiated specimens show fatigue lifetimes comparable to those of the reference unirradiated state at adequate inelastic strains. Some irradiated specimens, however, show lifetime reduction or increase in comparison with the reference state at adequate inelastic strains.

  11. Influence of preliminary tension on the low-cycle fatigue of 40Kh13 steel in gaseous hydrogen

    SciTech Connect

    Romaniv, A.N.

    1985-05-01

    Information is lacking on the influence of hydrogen entering from an electrolyte or an external gaseous medium on the low-cycle fatigue of steels after preliminary tension. Since preliminary plastic deformation by tension increases the elastic limit and hardness of the steel while reducing its toughness, this must be reflected in the processes of crack origin and propagation in low-cycle loading in hydrogen. The purpose of this work was to study the influence of the degree of preliminary tension on the low-cycle failure resistance of 40Kh13 martensitic class steel in an atmosphere of gaseous hydrogen.

  12. Combined bending-torsion fatigue reliability of AISI 4340 steel shafting with K sub t = 2.34. [stress concentration factor

    NASA Technical Reports Server (NTRS)

    Kececioglu, D.; Chester, L. B.; Dodge, T. M.

    1974-01-01

    Results generated by three, unique fatigue reliability research machines which can apply reversed bending loads combined with steady torque are presented. Six-inch long, AISI 4340 steel, grooved specimens with a stress concentration factor of 2.34 and R sub C 35/40 hardness were subjected to various combinations of these loads and cycled to failure. The generated cycles-to-failure and stress-to-failure data are statistically analyzed to develop distributional S-N and Goodman diagrams. Various failure theories are investigated to determine which one represents the data best. The effect of the groove and of the various combined bending-torsion loads on the S-N and Goodman diagrams are determined. Three design applications are presented. The third one illustrates the weight savings that may be achieved by designing for reliability.

  13. Strain-Controlled Low-Cycle Fatigue Behavior of Friction Stir-Welded AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Yang, J.; Ni, D. R.; Wang, D.; Xiao, B. L.; Ma, Z. Y.

    2014-04-01

    Strain-controlled low-cycle fatigue (LCF) behavior of friction stir-welded (FSW) AZ31 joints, produced at rotation rates of 800 and 3500 rpm, was studied. The joints exhibited symmetric hysteresis loops, whereas asymmetric loops were observed for the parent material (PM). The fatigue resistance of the FSW joints was slightly improved as the rotation rate increased, and both the FSW joints possessed a fatigue life similar to that of the PM at the low strain amplitude of 0.1 pct. The obtained fatigue data for the PM and FSW joints can be well described using the Coffin-Manson and Basquin's relationships. For the FSW joints, during LCF deformation, the twinning originated from the nugget zone (NZ)/thermomechanically affected zone (TMAZ) boundary and then propagated to the NZ interior. This was attributed to different textures in these regions: the center of the NZ exhibited a hard orientation, whereas a soft orientation was observed in the region around the NZ/TMAZ boundary. The fatigue cracks initiated at the bottom of the joints and propagated along the NZ/TMAZ boundary or the NZ adjacent to the NZ/TMAZ boundary.

  14. The Effect of Ballistic Impacts on the High Cycle Fatigue Properties of Ti-48Al-2Nb-2Cr (at.%)

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Lerch, B. A.; Pereira, J. M.; Nathal, M. V.; Austin, C. M.; Erdman, O.

    2000-01-01

    The ability of gamma - TiAl to withstand potential foreign and/or domestic object damage is a technical risk to the implementation of gamma - TiAl in low pressure turbine (LPT) blade applications. The overall purpose of the present study was to determine the influence of ballistic impact damage on the high cycle fatigue strength of gamma - TiAl simulated LPT blades. Impact and specimen variables included ballistic impact energy, projectile hardness, impact temperature, impact location, and leading edge thickness. The level of damage induced by the ballistic impacting was studied and quantified on both the impact (front) and backside of the specimens. Multiple linear regression was used to model the cracking and fatigue response as a function of the impact variables. Of the impact variables studied, impact energy had the largest influence on the response of gamma - TiAl to ballistic impacting. Backside crack length was the best predictor of remnant fatigue strength for low energy impacts (<0.74J) whereas Hertzian crack length (impact side damage) was the best predictor for higher energy impacts. The impacted gamma - TiAl samples displayed a classical mean stress dependence on the fatigue strength. For the fatigue design stresses of a 6th stage LPT blade in a GE90 engine, a Ti-48Al-2Nb-2Cr LPT blade would survive an impact of normal service conditions.

  15. Reproducibility and Repeatability of Tensile and Low-Cycle Fatigue Properties in Propulsion Grade Hydrogen

    NASA Technical Reports Server (NTRS)

    Vesely, E. J.; Bhat, B. N.; McPherson, W. B.; Grethlein, C. E.; Jones, Clyde S. (Technical Monitor)

    2002-01-01

    Hydrogen has the potential of increased use in the future as an environmentally friendly fuel. It has, however, shown a tendency to embrittle some materials. To be used in a safe manner and to exploit its full potential, it will be necessary to develop a database of material properties in hydrogen environment. The tests needed to produce this data are costly to perform (tensile test cost 25 times more and low cycle fatigue test are 55 times as expensive). Moreover, there is presently a lack of universal test methods to ensure standardized data within the hydrogen community. Each of the industries that work with hydrogen (aerospace, petroleum, fuel cells, etc.) performs tests by their own laboratory-developed methods, thus rendering cross- comparisons of material property data highly questionable. It is extremely important that data generated in a hydrogen environment be done to a standard that reduces variance to a minimum and allows direct comparison of test results from different laboratories. Doing so will assure that all data generated can be used to further our understanding of the hydrogen effects and to make sure components/products designed for hydrogen are the safest and most reliable possible. This paper reviews the results of two 'round-robin' programs conducted by NASA-MSFC. These two programs examined the reproducibility and repeatability of tensile and low-cycle fatigue test results in high-pressure hydrogen environments. The studies indicated that even with the tightest controls available from current commercial standards, the reproducibility (between different laboratories) and repeatability (within a laboratory) results of the tensile tests exhibited five times the variance as in standard ambient air tests. The variance with the LCF tests were on the same order as with air tests, but that was due to the large variation present in the last Interlaboratory air program. The paper concludes with a recommendation for a program that would allow the

  16. Modeling and optimization of a hybrid solar combined cycle (HYCS)

    NASA Astrophysics Data System (ADS)

    Eter, Ahmad Adel

    2011-12-01

    The main objective of this thesis is to investigate the feasibility of integrating concentrated solar power (CSP) technology with the conventional combined cycle technology for electric generation in Saudi Arabia. The generated electricity can be used locally to meet the annual increasing demand. Specifically, it can be utilized to meet the demand during the hours 10 am-3 pm and prevent blackout hours, of some industrial sectors. The proposed CSP design gives flexibility in the operation system. Since, it works as a conventional combined cycle during night time and it switches to work as a hybrid solar combined cycle during day time. The first objective of the thesis is to develop a thermo-economical mathematical model that can simulate the performance of a hybrid solar-fossil fuel combined cycle. The second objective is to develop a computer simulation code that can solve the thermo-economical mathematical model using available software such as E.E.S. The developed simulation code is used to analyze the thermo-economic performance of different configurations of integrating the CSP with the conventional fossil fuel combined cycle to achieve the optimal integration configuration. This optimal integration configuration has been investigated further to achieve the optimal design of the solar field that gives the optimal solar share. Thermo-economical performance metrics which are available in the literature have been used in the present work to assess the thermo-economic performance of the investigated configurations. The economical and environmental impact of integration CSP with the conventional fossil fuel combined cycle are estimated and discussed. Finally, the optimal integration configuration is found to be solarization steam side in conventional combined cycle with solar multiple 0.38 which needs 29 hectare and LEC of HYCS is 63.17 $/MWh under Dhahran weather conditions.

  17. Influence of Prior Fatigue Cycling on Creep Behavior of Reduced Activation Ferritic-Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Sarkar, Aritra; Vijayanand, V. D.; Parameswaran, P.; Shankar, Vani; Sandhya, R.; Laha, K.; Mathew, M. D.; Jayakumar, T.; Rajendra Kumar, E.

    2014-06-01

    Creep tests were carried out at 823 K (550 °C) and 210 MPa on Reduced Activation Ferritic-Martensitic (RAFM) steel which was subjected to different extents of prior fatigue exposure at 823 K at a strain amplitude of ±0.6 pct to assess the effect of prior fatigue exposure on creep behavior. Extensive cyclic softening that characterized the fatigue damage was found to be immensely deleterious for creep strength of the tempered martensitic steel. Creep rupture life was reduced to 60 pct of that of the virgin steel when the steel was exposed to as low as 1 pct of fatigue life. However, creep life saturated after fatigue exposure of 40 pct. Increase in minimum creep rate and decrease in creep rupture ductility with a saturating trend were observed with prior fatigue exposures. To substantiate these findings, detailed transmission electron microscopy studies were carried out on the steel. With fatigue exposures, extensive recovery of martensitic-lath structure was distinctly observed which supported the cyclic softening behavior that was introduced due to prior fatigue. Consequently, prior fatigue exposures were considered responsible for decrease in creep ductility and associated reduction in the creep rupture strength.

  18. Effect of Processing Route on Strain Controlled Low Cycle Fatigue Behavior of Polycrystalline NiAl

    NASA Technical Reports Server (NTRS)

    Rao, K. Bhanu Sankara; Lerch, B. A.; Noebe, R. D.

    1995-01-01

    The present investigation examines the effects of manufacturing process on the total axial strain controlled low cycle fatigue behavior of polycrystalline NiAl at 1000 K, a temperature above the monotonic Brittle-to-Ductile Transition Temperature (BDTT). The nickel aluminide samples were produced by three different processing routes: hot isostatic pressing of pre- alloyed powders, extrusion of prealloyed powders, and extrusion of vacuum induction melted ingots. The LCF behavior of the cast plus extruded material was also determined at room temperature (below the BD77) for comparison to the high temperature data. The cyclic stress response, cyclic stress-strain behavior, and strain-life relationships were influenced by the alloy preparation technique and the testing temperature. Detailed characterization of the LCF tested samples was conducted by optical and electron microscopy to determine the variations in fracture and deformation modes and to determine any microstructural changes that occurred during LCF testing. The dependence of LCF properties on processing route was rationalized on the basis of starting microstructure, brittle-to-ductile transition temperature, deformation induced changes in the basic microstructure, deformation substructure, and synergistic interaction between the damage modes.

  19. Accelerated multiscale space-time finite element simulation and application to high cycle fatigue life prediction

    NASA Astrophysics Data System (ADS)

    Zhang, Rui; Wen, Lihua; Naboulsi, Sam; Eason, Thomas; Vasudevan, Vijay K.; Qian, Dong

    2016-05-01

    A multiscale space-time finite element method based on time-discontinuous Galerkin and enrichment approach is presented in this work with a focus on improving the computational efficiencies for high cycle fatigue simulations. While the robustness of the TDG-based space-time method has been extensively demonstrated, a critical barrier for the extensive application is the large computational cost due to the additional temporal dimension and enrichment that are introduced. The present implementation focuses on two aspects: firstly, a preconditioned iterative solver is developed along with techniques for optimizing the matrix storage and operations. Secondly, parallel algorithms based on multi-core graphics processing unit are established to accelerate the progressive damage model implementation. It is shown that the computing time and memory from the accelerated space-time implementation scale with the number of degree of freedom N through {˜ }{O}(N^{1.6}) and {˜ }{O}(N) , respectively. Finally, we demonstrate the accelerated space-time FEM simulation through benchmark problems.

  20. Accelerated multiscale space-time finite element simulation and application to high cycle fatigue life prediction

    NASA Astrophysics Data System (ADS)

    Zhang, Rui; Wen, Lihua; Naboulsi, Sam; Eason, Thomas; Vasudevan, Vijay K.; Qian, Dong

    2016-08-01

    A multiscale space-time finite element method based on time-discontinuous Galerkin and enrichment approach is presented in this work with a focus on improving the computational efficiencies for high cycle fatigue simulations. While the robustness of the TDG-based space-time method has been extensively demonstrated, a critical barrier for the extensive application is the large computational cost due to the additional temporal dimension and enrichment that are introduced. The present implementation focuses on two aspects: firstly, a preconditioned iterative solver is developed along with techniques for optimizing the matrix storage and operations. Secondly, parallel algorithms based on multi-core graphics processing unit are established to accelerate the progressive damage model implementation. It is shown that the computing time and memory from the accelerated space-time implementation scale with the number of degree of freedom N through ˜ O(N^{1.6}) and ˜ O(N), respectively. Finally, we demonstrate the accelerated space-time FEM simulation through benchmark problems.

  1. Low cycle fatigue behavior of a ferritic reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Sarkar, Apu; Kumawat, Bhupendra K.; Chakravartty, J. K.

    2015-07-01

    The cyclic stress-strain response and the low cycle fatigue (LCF) behavior of 20MnMoNi55 pressure vessel steel were studied. Tensile strength and LCF properties were examined at room temperature (RT) using specimens cut from rolling direction of a rolled block. The fully reversed strain-controlled LCF tests were conducted at a constant total strain rate with different axial strain amplitude levels. The cyclic strain-stress relationships and the strain-life relationships were obtained through the test results, and related LCF parameters of the steel were calculated. The studied steel exhibits cyclic softening behavior. Furthermore, analysis of stabilized hysteresis loops showed that the steel exhibits non-Masing behavior. Complementary scanning electron microscopy examinations were also carried out on fracture surfaces to reveal dominant damage mechanisms during crack initiation, propagation and fracture. Multiple crack initiation sites were observed on the fracture surface. The investigated LCF behavior can provide reference for pressure vessel life assessment and fracture mechanisms analysis.

  2. Predicting Blood Lactate Concentration and Oxygen Uptake from sEMG Data during Fatiguing Cycling Exercise.

    PubMed

    Ražanskas, Petras; Verikas, Antanas; Olsson, Charlotte; Viberg, Per-Arne

    2015-01-01

    This article presents a study of the relationship between electromyographic (EMG) signals from vastus lateralis, rectus femoris, biceps femoris and semitendinosus muscles, collected during fatiguing cycling exercises, and other physiological measurements, such as blood lactate concentration and oxygen consumption. In contrast to the usual practice of picking one particular characteristic of the signal, e.g., the median or mean frequency, multiple variables were used to obtain a thorough characterization of EMG signals in the spectral domain. Based on these variables, linear and non-linear (random forest) models were built to predict blood lactate concentration and oxygen consumption. The results showed that mean and median frequencies are sub-optimal choices for predicting these physiological quantities in dynamic exercises, as they did not exhibit significant changes over the course of our protocol and only weakly correlated with blood lactate concentration or oxygen uptake. Instead, the root mean square of the original signal and backward difference, as well as parameters describing the tails of the EMG power distribution were the most important variables for these models. Coefficients of determination ranging from R(2) = 0:77 to R(2) = 0:98 (for blood lactate) and from R(2) = 0:81 to R(2) = 0:97 (for oxygen uptake) were obtained when using random forest regressors. PMID:26295396

  3. Predicting Blood Lactate Concentration and Oxygen Uptake from sEMG Data during Fatiguing Cycling Exercise

    PubMed Central

    Ražanskas, Petras; Verikas, Antanas; Olsson, Charlotte; Viberg, Per-Arne

    2015-01-01

    This article presents a study of the relationship between electromyographic (EMG) signals from vastus lateralis, rectus femoris, biceps femoris and semitendinosus muscles, collected during fatiguing cycling exercises, and other physiological measurements, such as blood lactate concentration and oxygen consumption. In contrast to the usual practice of picking one particular characteristic of the signal, e.g., the median or mean frequency, multiple variables were used to obtain a thorough characterization of EMG signals in the spectral domain. Based on these variables, linear and non-linear (random forest) models were built to predict blood lactate concentration and oxygen consumption. The results showed that mean and median frequencies are sub-optimal choices for predicting these physiological quantities in dynamic exercises, as they did not exhibit significant changes over the course of our protocol and only weakly correlated with blood lactate concentration or oxygen uptake. Instead, the root mean square of the original signal and backward difference, as well as parameters describing the tails of the EMG power distribution were the most important variables for these models. Coefficients of determination ranging from R2=0.77 to R2=0.98 (for blood lactate) and from R2=0.81 to R2=0.97 (for oxygen uptake) were obtained when using random forest regressors. PMID:26295396

  4. The J-2X Fuel Turbopump - Turbine Nozzle Low Cycle Fatigue Acceptance Rationale

    NASA Technical Reports Server (NTRS)

    Hawkins, Lakiesha V.; Duke, Gregory C.; Newman, Wesley R.; Reynolds, David C.

    2011-01-01

    The J-2X Fuel Turbopump (FTP) turbine, which drives the pump that feeds hydrogen to the J-2X engine for main combustion, is based on the J-2S design developed in the early 1970 s. Updated materials and manufacturing processes have been incorporated to meet current requirements. This paper addresses an analytical concern that the J-2X Fuel Turbine Nozzle Low Cycle Fatigue (LCF) analysis did not meet safety factor requirements per program structural assessment criteria. High strains in the nozzle airfoil during engine transients were predicted to be caused by thermally induced stresses between the vane hub, vane shroud, and airfoil. The heritage J-2 nozzle was of a similar design and experienced cracks in the same area where analysis predicted cracks in the J-2X design. Redesign options that did not significantly impact the overall turbine configuration were unsuccessful. An approach using component tests and displacement controlled fracture mechanics analysis to evaluate LCF crack initiation and growth rate was developed. The results of this testing and analysis were used to define the level of inspection on development engine test units. The programmatic impact of developing crack initiation/growth rate/arrest data was significant for the J-2X program. Final Design Certification Review acceptance logic will ultimately be developed utilizing this test and analytical data.

  5. The effect of Zr on the low-cycle fatigue behavior of NiAl at 1000 K

    SciTech Connect

    Lerch, B.A.; Noebe, R.D.; Rao, K.B.S.

    1998-04-01

    The effect of a 0.1 at.% alloying addition of Zr on the low-cycle fatigue behavior of polycrystalline NiAl was determined at 1,000 K and compared to that of binary NiAl. Samples of binary NiAl and the Zr-doped alloy were processed by either HIP consolidation or extrusion of prealloyed intermetallic powders. The cyclic stress response, cyclic stress-strain behavior, and strain-life relationships were all significantly influenced by the microalloying addition of Zr, regardless of the processing technique. A detailed examination of the post-tested low-cycle fatigue (LCF) samples was conducted by optical and electron microscopy to determine variations in fracture and deformation modes and to characterize any microstructural changes that occurred during LCF testing. Differences in LCF behavior due to the Zr addition are attributed to the strong effect that Zr has on modifying the deformation behavior of the intermetallic.

  6. The effect of Zr on the low-cycle fatigue behavior of NiAl at 1000 K

    NASA Astrophysics Data System (ADS)

    Lerch, B. A.; Noebe, R. D.; Rao, K. B. S.

    1998-04-01

    The effect of a 0.1 at. % alloying addition of Zr on the low-cycle fatigue behavior of polycrystalline NiAl was determined at 1000 K and compared to that of binary NiAl. Samples of binary NiAl and the Zr-doped alloy were processed by either HIP consolidation or extrusion of prealloyed intermetallic powders. The cyclic stress response, cyclic stress-strain behavior, and strain-life relationships were all significantly influenced by the microalloying addition of Zr, regardless of the processing technique. A detailed examination of the post-tested low-cycle fatigue (LCF) samples was conducted by optical and electron microscopy to determine variations in fracture and deformation modes and to characterize any microstructural changes that occurred during LCF testing. Differences in LCF behavior due to the Zr addition are attributed to the strong effect that Zr has on modifying the deformation behavior of the intermetallic.

  7. Fuel-flexible combined cycles for utility power and cogeneration

    NASA Astrophysics Data System (ADS)

    Roberts, P. B.; Duffy, T. E.; Schreiber, H.

    1980-03-01

    Two combustion turbine combined cycle power plants have been studied for performance and operating economics. Both power plants are in the sizing range that will be suitable for small utility application and use less than 106 GJ/hr (100 million Btu/hr). The first power plant is based on the Solar Turbines International (STI) Mars industrial gas turbine. The combined gas turbine/steam cycle is direct fired with No. 2 diesel fuel. A total installed cost for the system is estimated to be within the band 545 to 660 $/kW. The second power plant is based on STI's Centaur industrial gas turbine. The combined gas turbine/steam cycle is indirectly fired with solid fuel although it is intended that the installation can be initially fired with a liquid fuel.

  8. Ultrasonic evaluation of the effects of compressive residual stresses on aircraft engine turbine blades subjected to high cycle fatigue

    NASA Astrophysics Data System (ADS)

    Bray, Don E.; Suh, Ui; Hough, C. L. ``Mickey''

    2002-05-01

    Experiments conducted on titanium (Ti-64) turbine blades with the LCR ultrasonic wave at 20 MHz showed significant differences in untreated blades and blades treated to increase the subsurface compressive residual stress. Group 1 showed significant differences in the treated and untreated areas, the top and bottom of the blades, high cycle fatigue and cracked and uncracked conditions. Group 2 blades showed significant difference between untreated and treated travel-times at probes located at the blade leading edge.

  9. Operational strategies for dispatchable combined cycle plants, Part II

    SciTech Connect

    Nolan, J.P.; Landis, F.P.

    1996-11-01

    The Brush Cogeneration Facility is a dual-unit, combined cycle, cogeneration plant, operating in a dual cycling, automatically-dispatchable mode. Part I of this report described the contract, including automatic generation control (AGC) by Public Service Company of Colorado (PSCO), and the operation of Unit One. This part of the report covers the operation of Unit Two. Unit two is still in its operating infancy, but is showing that fuel efficiency and low emissions levels are not incompatible with cycling, load-following service. 1 fig.

  10. Configuration and performance of fuel cell-combined cycle options

    SciTech Connect

    Rath, L.K.; Le, P.H.; Sudhoff, F.A.

    1995-12-31

    The natural gas, indirect-fired, carbonate fuel-cell-bottomed, combined cycle (NG-IFCFC) and the topping natural-gas/solid-oxide fuel-cell combined cycle (NG-SOFCCC) are introduced as novel power-plant systems for the distributed power and on-site markets in the 20-200 mega-watt (MW) size range. The novel NG-IFCFC power-plant system configures the ambient pressure molten-carbonate fuel cell (MCFC) with a gas turbine, air compressor, combustor, and ceramic heat exchanger: The topping solid-oxide fuel-cell (SOFC) combined cycle is not new. The purpose of combining a gas turbine with a fuel cell was to inject pressurized air into a high-pressure fuel cell and to reduce the size, and thereby, to reduce the cost of the fuel cell. Today, the SOFC remains pressurized, but excess chemical energy is combusted and the thermal energy is utilized by the Carnot cycle heat engine to complete the system. ASPEN performance results indicate efficiencies and heat rates for the NG-IFCFC or NG-SOFCCC are better than conventional fuel cell or gas turbine steam-bottomed cycles, but with smaller and less expensive components. Fuel cell and gas turbine systems should not be viewed as competitors, but as an opportunity to expand to markets where neither gas turbines nor fuel cells alone would be commercially viable. Non-attainment areas are the most likely markets.

  11. INTEGRATED PYROLYSIS COMBINED CYCLE BIOMASS POWER SYSTEM CONCEPT DEFINITION

    SciTech Connect

    Eric Sandvig; Gary Walling; Robert C. Brown; Ryan Pletka; Desmond Radlein; Warren Johnson

    2003-03-01

    Advanced power systems based on integrated gasification/combined cycles (IGCC) are often presented as a solution to the present shortcomings of biomass as fuel. Although IGCC has been technically demonstrated at full scale, it has not been adopted for commercial power generation. Part of the reason for this situation is the continuing low price for coal. However, another significant barrier to IGCC is the high level of integration of this technology: the gas output from the gasifier must be perfectly matched to the energy demand of the gas turbine cycle. We are developing an alternative to IGCC for biomass power: the integrated (fast) pyrolysis/ combined cycle (IPCC). In this system solid biomass is converted into liquid rather than gaseous fuel. This liquid fuel, called bio-oil, is a mixture of oxygenated organic compounds and water that serves as fuel for a gas turbine topping cycle. Waste heat from the gas turbine provides thermal energy to the steam turbine bottoming cycle. Advantages of the biomass-fueled IPCC system include: combined cycle efficiency exceeding 37 percent efficiency for a system as small as 7.6 MW{sub e}; absence of high pressure thermal reactors; decoupling of fuel processing and power generation; and opportunities for recovering value-added products from the bio-oil. This report provides a technical overview of the system including pyrolyzer design, fuel clean-up strategies, pyrolysate condenser design, opportunities for recovering pyrolysis byproducts, gas turbine cycle design, and Rankine steam cycle. The report also reviews the potential biomass fuel supply in Iowa, provide and economic analysis, and present a summery of benefits from the proposed system.

  12. Strain-cycling fatigue behavior of ten structural metals tested in liquid helium (4 K), in liquid nitrogen (78 K), and in ambient air (300 K)

    NASA Technical Reports Server (NTRS)

    Nachtigall, A. J.

    1974-01-01

    Strain-cycling fatigue behavior of 10 different structural alloys and metals was investigated in liquid helium (4 K), in liquid nitrogen (78 K), and in ambient air (300 K). At high cyclic lives, fatigue resistance increased with decreasing temperature for all the materials investigated. At low cyclic lives, fatigue resistance generally decreased with decreasing temperature for the materials investigated. Only for Inconel 718 did fatigue resistance increase with decreasing temperature over the entire life range investigated. Comparison of the experimental fatigue behavior with that predicted by the Manson method of universal slopes showed that the fatigue behavior of these materials can be predicted for cryogenic temperatures by using material tensile properties obtained at those same temperatures.

  13. Application of fracture mechanics and half-cycle method to the prediction of fatigue life of B-52 aircraft pylon components

    NASA Technical Reports Server (NTRS)

    Ko, W. L.; Carter, A. L.; Totton, W. W.; Ficke, J. M.

    1989-01-01

    Stress intensity levels at various parts of the NASA B-52 carrier aircraft pylon were examined for the case when the pylon store was the space shuttle solid rocket booster drop test vehicle. Eight critical stress points were selected for the pylon fatigue analysis. Using fracture mechanics and the half-cycle theory (directly or indirectly) for the calculations of fatigue-crack growth ,the remaining fatigue life (number of flights left) was estimated for each critical part. It was found that the two rear hooks had relatively short fatigue life and that the front hook had the shortest fatigue life of all the parts analyzed. The rest of the pylon parts were found to be noncritical because of their extremely long fatigue life associated with the low operational stress levels.

  14. Low-Cycle Fatigue Behavior of 95.8Sn-3.5Ag-0.7Cu Solder Joints

    NASA Astrophysics Data System (ADS)

    Tang, Y.; Li, G. Y.; Shi, X. Q.

    2013-01-01

    Low-cycle fatigue (LCF) behavior of 95.8Sn-3.5Ag-0.7Cu solder joints was investigated over a range of test temperatures (25°C, 75°C, and 125°C), frequencies (0.001 Hz, 0.01 Hz, and 0.1 Hz), and strain ranges (0.78%, 1.6%, and 3.1%). Effects of temperature and frequency on the LCF life were studied. Results show that the LCF lifetime decreases with an increase in test temperature or a decrease of test frequency, which is attributed to the longer exposure time to creep and the stress relaxation mechanism during fatigue testing. A modified Coffin-Manson model considering effects of temperature and frequency on the LCF life is proposed. The fatigue exponent and ductility coefficient were found to be influenced by both the temperature and frequency. By fitting the experimental data, the mathematical relations between the fatigue exponent and temperature, and ductility coefficient and temperature, were analyzed. Scanning electron microscopy (SEM) of the cross-sections and fracture surfaces of failed specimens at different temperature and frequency was applied to verify the failure mechanisms.

  15. On the nature and crystallographic orientation of subsurface cracks in high cycle fatigue of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Gilbert, Jeremy L.; Piehler, Henry R.

    1993-03-01

    Subsurface fatigue damage, in the form of cracking of the α phase, was observed in Ti-6A1-4V during high cycle fatigue of total hip prostheses tested in a simulated physiological test geometry and environment. The subsurface cracking was found only in the region of highest fatigue stresses and was present in a zone between 50 and 700 μm beneath the surface. The density of these cracks appeared to depend on the fabrication process used to form the part, where the direction of forging deformation strongly influenced the texture and grain morphology of the near-α bimodal microstructure. A novel scanning electron microscopy (SEM) technique, using selected area channeling patterns (SACPs) and electron channeling contrast imaging (ECCI), is described and was used to determine the crystallographic orientation of the fracture plane in the a phase. The texture resulting from the forming operation appeared to be such that the basal pole of the hcp lattice became oriented in the direction of flow. Also, the deformation substructure (in the form of dislocation subcells) influenced the formation of the subsurface cracks. Observations based on four independent fractured grains, using the channeling analysis techniques, indicated that the fracture plane for these subsurface fatigue cracks is the pyramidal plane of the hcp lattice.

  16. A combined gas cooled nuclear reactor and fuel cell cycle

    NASA Astrophysics Data System (ADS)

    Palmer, David J.

    Rising oil costs, global warming, national security concerns, economic concerns and escalating energy demands are forcing the engineering communities to explore methods to address these concerns. It is the intention of this thesis to offer a proposal for a novel design of a combined cycle, an advanced nuclear helium reactor/solid oxide fuel cell (SOFC) plant that will help to mitigate some of the above concerns. Moreover, the adoption of this proposal may help to reinvigorate the Nuclear Power industry while providing a practical method to foster the development of a hydrogen economy. Specifically, this thesis concentrates on the importance of the U.S. Nuclear Navy adopting this novel design for its nuclear electric vessels of the future with discussion on efficiency and thermodynamic performance characteristics related to the combined cycle. Thus, the goals and objectives are to develop an innovative combined cycle that provides a solution to the stated concerns and show that it provides superior performance. In order to show performance, it is necessary to develop a rigorous thermodynamic model and computer program to analyze the SOFC in relation with the overall cycle. A large increase in efficiency over the conventional pressurized water reactor cycle is realized. Both sides of the cycle achieve higher efficiencies at partial loads which is extremely important as most naval vessels operate at partial loads as well as the fact that traditional gas turbines operating alone have poor performance at reduced speeds. Furthermore, each side of the cycle provides important benefits to the other side. The high temperature exhaust from the overall exothermic reaction of the fuel cell provides heat for the reheater allowing for an overall increase in power on the nuclear side of the cycle. Likewise, the high temperature helium exiting the nuclear reactor provides a controllable method to stabilize the fuel cell at an optimal temperature band even during transients helping

  17. Strain Ratio Effects on Low-Cycle Fatigue Behavior of Gravity Cast Al-Si-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Fan, K. L.; Liu, X. S.; He, G. Q.; Cheng, H.; Lv, S. Q.

    2015-10-01

    The strain-controlled low-cycle fatigue properties of gravity cast Al-Si-Cu alloys for engine cylinder heads were investigated. At strain ratios of R ɛ = -2, 0, and 0.1, the cyclic stress amplitude progressively increased from initiation to the 450th cycle, and then proceeded into a steady stage until failure. At a strain ratio of R ɛ = -∞, the material exhibited a continuous cyclic hardening. The hysteresis loops in this alloy for the 2nd and half-life cycle were tension/compression asymmetry, which also corresponded well to the evolution of peak/valley stress. Transmission electron microscopy analysis suggested that cyclic hardening was caused by the dislocations multiplication/tangles at strain ratios of R ɛ = -∞ and 0. Besides, the presence of dislocation cross slip contributed to cyclic stabilization observed at later stage of deformation at a strain ratio of R ɛ = 0. Micro-analysis of specimen fracture appearance was conducted in order to obtain the fracture characteristics and crack paths for different strain ratios. It showed that the fatigue cracks initiated basically at the internal defects in the samples. Meanwhile, at strain ratios of R = -∞ and 0, the fracture surface was rough with a large number of small unequiaxed dimples and some tear ridges. Moreover, the localized pores offered a preferential crack path in the samples, where they were surrounded by silicon particles. At a strain ratio of R ɛ = -∞, the fatigue cracks preferentially initiated at pores rather than α-Fe phases. At a strain ratio of R ɛ = 0, where fatigue crack initiation was observed at the interface between plate-like branch of α-Fe phase and aluminum matrix.

  18. A Cycling Movement Based System for Real-Time Muscle Fatigue and Cardiac Stress Monitoring and Analysis

    PubMed Central

    Chen, Szi-Wen; Liaw, Jiunn-Woei; Chang, Ya-Ju; Chan, Hsiao-Lung; Chiu, Li-Yu

    2015-01-01

    In this study, we defined a new parameter, referred to as the cardiac stress index (CSI), using a nonlinear detrended fluctuation analysis (DFA) of heart rate (HR). Our study aimed to incorporate the CSI into a cycling based fatigue monitoring system developed in our previous work so the muscle fatigue and cardiac stress can be both continuously and quantitatively assessed for subjects undergoing the cycling exercise. By collecting electrocardiogram (ECG) signals, the DFA scaling exponent α was evaluated on the RR time series extracted from a windowed ECG segment. We then obtained the running estimate of α by shifting a one-minute window by a step of 20 seconds so the CSI, defined as the percentage of all the less-than-one α values, can be synchronously updated every 20 seconds. Since the rating of perceived exertion (RPE) scale is considered as a convenient index which is commonly used to monitor subjective perceived exercise intensity, we then related the Borg RPE scale value to the CSI in order to investigate and quantitatively characterize the relationship between exercise-induced fatigue and cardiac stress. Twenty-two young healthy participants were recruited in our study. Each participant was asked to maintain a fixed pedaling speed at a constant load during the cycling exercise. Experimental results showed that a decrease in DFA scaling exponent α or an increase in CSI was observed during the exercise. In addition, the Borg RPE scale and CSI were positively correlated, suggesting that the factors due to cardiac stress might also contribute to fatigue state during physical exercise. Since the CSI can effectively quantify the cardiac stress status during physical exercise, our system may be used in sports medicine, or used by cardiologists who carried out stress tests for monitoring heart condition in patients with heart diseases. PMID:26115515

  19. Combined-cycle cogen plant a successful good neighbor

    SciTech Connect

    Not Available

    1993-04-01

    This article describes a new natural-gas-fired combined cycle cogeneration plant in Bellingham, Washington. The topics of the article include community impact, siting constraints, natural gas fuel, the flexibility provided by the steam turbine, the cooling tower and pumps, air-quality, noise, and cooling water system constraints, and community relations program.

  20. TECHNOECONOMIC APPRAISAL OF INTEGRATED GASIFICATION COMBINED-CYCLE POWER GENERATION

    EPA Science Inventory

    The report is a technoeconomic appraisal of the integrated (coal) gasification combined-cycle (IGCC) system. lthough not yet a proven commercial technology, IGCC is a future competitive technology to current pulverized-coal boilers equipped with SO2 and NOx controls, because of i...

  1. Power Gas and Combined Cycles: Clean Power From Fossil Fuels

    ERIC Educational Resources Information Center

    Metz, William D.

    1973-01-01

    The combined-cycle system is currently regarded as a useful procedure for producing electricity. This system can burn natural gas and oil distillates in addition to coal. In the future when natural gas stocks will be low, coal may become an important fuel for such systems. Considerable effort must be made for research on coal gasification and…

  2. Prospective steam turbines for combined-cycle plants

    NASA Astrophysics Data System (ADS)

    Barinberg, G. D.; Valamin, A. E.; Kultyshev, A. Yu.

    2008-08-01

    The design features and basic thermal scheme of the steam turbines developed on the basis of series-produced steam turbines of ZAO Ural Turbine Works for combined-cycle plants are presented, and their efficiency during operation as part of these plants is considered.

  3. Limitations of Spectral Electromyogramic Analysis to Determine the Onset of Neuromuscular Fatigue Threshold during Incremental Ergometer Cycling

    PubMed Central

    Latasa, Iban; Cordova, Alfredo; Malanda, Armando; Navallas, Javier; Lavilla-Oiz, Ana; Rodriguez-Falces, Javier

    2016-01-01

    Recently, a new method has been proposed to detect the onset of neuromuscular fatigue during an incremental cycling test by assessing the changes in spectral electromyographic (sEMG) frequencies within individual exercise periods of the test. The method consists on determining the highest power output that can be sustained without a significant decrease in spectral frequencies. This study evaluated the validity of the new approach by assessing the changes in spectral indicators both throughout the whole test and within individual exercise periods of the test. Fourteen cyclists performed incremental cycle ergometer rides to exhaustion with bipolar surface EMG signals recorded from the vastus lateralis. The mean and median frequencies (Fmean and Fmedian, respectively) of the sEMG power spectrum were calculated. The main findings were: (1) Examination of spectral indicators within individual exercise periods of the test showed that neither Fmean nor Fmedian decreased significantly during the last (most fatiguing) exercise periods. (2) Examination of the whole incremental test showed that the behaviour of Fmean and Fmedian with increasing power output was highly inconsistent and varied greatly among subjects. (3) Over the whole incremental test, half of the participants exhibited a positive relation between spectral indicators and workload, whereas the other half demonstrated the opposite behavior. Collectively, these findings indicate that spectral sEMG indexes do not provide a reliable measure of the fatigue state of the muscle during an incremental cycling test. Moreover, it is concluded that it is not possible to determine the onset of neuromuscular fatigue during an incremental cycling test by examining spectral indicators within individual exercise periods of the test. Key points The behaviour of spectral EMG indicators during the incremental test exhibited a high heterogeneity among individuals, with approximately half of the participants showing a positive

  4. The combined cycle application of aeroderivative gas turbines

    SciTech Connect

    Sheard, A.G.; Raine, M.J.

    1998-07-01

    In recent years aeroderivative gas turbines have become an effective alternative to heavy industrial gas turbines. Marketing of aeroderivatives has focused on their simple cycle efficiency advantage. The use of aeroderivatives in combined cycle, however, has also been demonstrated to be competitive, with high net plant efficiency and moderate cost per installed kW. In this paper the rationale for choosing an aeroderivative over a conventional industrial gas turbine is discussed. Factors affecting the decision to opt for either a simple or combined cycle facility are considered. The economic case is made for combined cycle plant incorporating aeroderivatives, showing a lower total cost of ownership than the alternatives, including an assessment of the key factors necessary to make them viable. The paper continues with a description of an advanced ``single string'' power train concept. Implementation of the power train is presented, and its incorporation into an optimized 40 MW Class power station described. Reduction in cost of electricity and installed cost per kW are considered, as well as reduction in project lead time.

  5. The combined cycle application of aeroderivative gas turbines

    SciTech Connect

    Sheard, A.G.; Raine, M.J.

    1998-07-01

    In recent years aeroderivative gas turbines have become an effective alternative to heavy industrial gas turbines. Marketing of aeroderivatives has focused on their simple cycle efficiency advantage. The use of aeroderivatives in combined cycle, however, has also been demonstrated to be competitive, with high net plant efficiency and moderate cost per installed kW. Aeroderivative gas turbines are also capable of achieving high baseload plant availabilities because of the maintenance philosophy of rapid gas turbine or module exchange on site. In this paper the rationale for choosing an aeroderivative over a conventional industrial gas turbine is discussed. Factors affecting the decision to opt for either a simple or combined cycle facility are considered. The economic case is made for combined cycle plant incorporating aeroderivatives, showing a lower total cost of ownership that the alternatives, including an assessment of the key factors necessary to make them viable. The paper continues with a description of an advanced single string power train concept. Implementation of the power train is presented, and its incorporation into an optimized 40 MW Class power station described. Reduction in cost of electricity and installed cost per kW are considered, as well as reduction in project lead time.

  6. The effect of HVOF sprayed coatings on the elevated temperature high cycle fatigue behavior of a martensitic stainless steel

    SciTech Connect

    Tipton, A.A.

    1995-12-31

    This study reports the influence of three High Velocity Oxy-Fuel (HVOF) applied coatings on the high cycle fatigue resistance of a martensitic stainless steel substrate at room and elevated temperatures. It was found that chromium carbide and tungsten carbide coated specimens exhibited significantly lower fatigue capability compared to the substrate material at elevated temperatures while IN625 coated specimens exhibited a small beneficial effect. An attempt is made to explain the observed behavior in terms of elastic modulus mismatch, thermal expansion mismatch, residual stress and coating/substrate properties. It is concluded that coated metallic components must be analyzed as composite structures and that data generated for design properties must be performed on specimens which represent the geometry and characteristics of intended component.

  7. In situ neutron diffraction study of the low cycle fatigue of the α-γ duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Jenčuš, Peter; Polák, Jaroslav; Lukáš, Petr; Muránsky, Ondrej

    2006-11-01

    In duplex stainless steels, significant thermal stresses are generated during the cooling from the homogenization temperature due to different thermal expansion coefficients of the austenitic and ferritic phases. The results of the in situ neutron diffraction examination of the evolution of the internal stresses during the low cycle fatigue in the SAF 2507 duplex stainless steel are reported. Stress response of both constituent components resulting from the load sharing between austenitic and ferritic grains was measured. It was found that the initial thermal residual stresses were relaxed rapidly at the beginning of the cyclic loading. Whereas initial hardening was identified in both phases, the subsequent fatigue softening was fully attributed to the austenitic phase.

  8. Simulation of Delamination Propagation in Composites Under High-Cycle Fatigue by Means of Cohesive-Zone Models

    NASA Technical Reports Server (NTRS)

    Turon, Albert; Costa, Josep; Camanho, Pedro P.; Davila, Carlos G.

    2006-01-01

    A damage model for the simulation of delamination propagation under high-cycle fatigue loading is proposed. The basis for the formulation is a cohesive law that links fracture and damage mechanics to establish the evolution of the damage variable in terms of the crack growth rate dA/dN. The damage state is obtained as a function of the loading conditions as well as the experimentally-determined coefficients of the Paris Law crack propagation rates for the material. It is shown that by using the constitutive fatigue damage model in a structural analysis, experimental results can be reproduced without the need of additional model-specific curve-fitting parameters.

  9. Twinning Behaviors During Thermomechanical Fatigue Cycling of a Nickel-Base Single-Crystal TMS-82 Superalloy

    NASA Astrophysics Data System (ADS)

    Lv, X. Z.; Zhang, J. X.; Harada, H.

    2014-03-01

    This paper provides further insight into the formation of deformation twins at different stages during the whole thermomechanical fatigue cycling in a nickel-base single-crystal TMS-82 superalloy. In general, it is found that twinning behaviors can always be associated with the applied stress orientation. The preferred twinning direction at the primary stage is <001>-compression since the tangled dislocations which appear after the first plastic deformation provide an opportunity for twinning nucleation in compression. At the intermediate stage, the applied stress required for formation of twins in tension is much larger than that in compression; hence, twinning behaviors show distinct tension/compression asymmetry. A thick twin plate and a great many dislocations can be found after fatigue failure, and one can rationalize the reason for this twinning being associated with the TMF procedure. Twins at the tip of the crack in tension occur owing to the existence of compressive strain field.

  10. Evaluation of the Effect of Surface Finish on High-Cycle Fatigue of SLM-IN718

    NASA Technical Reports Server (NTRS)

    Lambert, D. M.

    2016-01-01

    The surface finish of parts produced by additive manufacturing processes is much rougher than the surface finish generated by machining processes, and a rougher surface can reduce the fatigue strength of a part. This paper discusses an effort to quantify that reduction of strength in high-cycle fatigue for selective laser melt (SLM) coupons. A high-cycle fatigue (HCF) knockdown factor was estimated for Inconel 718, manufactured with the SLM process. This factor is the percentage reduction from the maximum stress in fatigue for low-stress ground (LSG) specimens to the maximum stress of those left with the original surface condition at the same fatigue life. Specimens were provided by a number of vendors, free to use their "best practice"; only one heat treat condition was considered; and several test temperatures were characterized, including room temperature, 800F, 1000F, and 1200F. The 1000F data had a large variance, and was omitted from consideration in this document. A first method used linear approximations extracted from the graphs, and only where data was available for both. A recommended knockdown factor of the as-built surface condition (average roughness of approximately 245 micro-inches/inch) versus low-stress ground condition (roughness no more than 4 micro-inches/inch) was established at approximately 1/3 or 33%. This is to say that for the as-built surface condition, a maximum stress of 2/3 of the stress for LSG can be expected to produce a similar life in the as-built surface condition. In this first evaluation, the knockdown factor did not appear to be a function of temperature. A second approach, the "KP method", incorporated the surface finish measure into a new parameter termed the pseudo-stress intensity factor, Kp, which was formulated to be similar to the fracture mechanics stress intensity factor. Using Kp, the variance seemed to be reduced across all sources, and knockdown factors were estimated using Kp over the range where data occurred. A

  11. Survey of integrated gasification combined cycle power plant performance estimates

    NASA Astrophysics Data System (ADS)

    Larson, J. W.

    1980-03-01

    The idea of a combined cycle power plant integrated with a coal gasification process has attracted broad interest in recent years. This interest is based on unique attributes of this concept which include potentially low pollutant emissions, low heat rate and competitive economics as compared to conventional steam plants with stack gas scrubbing. Results from a survey of technical literature containing performance and economic predictions have been compiled for comparison and evaluation of this new technique. These performance and economic results indicate good promise for near-term commercialization of an integrated gasification combined cycle power plant using current gas turbine firing temperatures. Also, these data show that advancements in turbine firing temperature are expected to provide sufficiently favorable economics for the concept to penetrate the market now held by conventional steam power plants.

  12. Steam turbine development for advanced combined cycle power plants

    SciTech Connect

    Oeynhausen, H.; Bergmann, D.; Balling, L.; Termuehlen, H.

    1996-12-31

    For advanced combined cycle power plants, the proper selection of steam turbine models is required to achieve optimal performance. The advancements in gas turbine technology must be followed by advances in the combined cycle steam turbine design. On the other hand, building low-cost gas turbines and steam turbines is desired which, however, can only be justified if no compromise is made in regard to their performance. The standard design concept of two-casing single-flow turbines seems to be the right choice for most of the present and future applications worldwide. Only for very specific applications it might be justified to select another design concept as a more suitable option.

  13. The low cycle fatigue behavior of a plasma-sprayed coating material

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Miner, R. V., Jr.

    1986-01-01

    Single crystal nickel-base superalloys employed in turbine blade applications are often used with a plasma spray coating for oxidation and hot corrosion resistance. These coatings may also affect fatigue life of the superalloy substrate. As part of a large program to understand the fatigue behavior of coated single crystals, fully reversed, total strain controlled fatigue tests were run on a free standing NiCoCrAlY coating alloy, PWA 276, at 0.1 Hz. Fatigue tests were conducted at 650 C, where the NiCoCrAlY alloy has modest ductility, and at 1050 C, where it is extremely ductile, showing tensile elongation in excess of 100 percent. At the lower test temperature, deformation induced disordering softened the NiCoCrAlY alloy, while at the higher test temperature cyclic hardening was observed which was linked to gradual coarsening of the two phase microstructure. Fatigue life of the NiCoCrAlY alloy was significantly longer at the higher temperature. Further, the life of the NiCoCrAlY alloy exceeds that of coated, /001/-oriented PWA 1480 single crystals at 1050 C, but at 650 C the life of the coated crystal is greater than that of the NiCoCrAlY alloy on a total strain basis.

  14. Low cycle fatigue behaviour of a plasma-sprayed coating material

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Miner, R. V.

    1986-01-01

    Single crystal nickel-base superalloys employed in turbine blade applications are often used with a plasma spray coating for oxidation and hot corrosion resistance. These coatings may also affect fatigue life of the superalloy substrate. As part of a large program to understand the fatigue behavior of coated single crystals, fully reversed, total strain controlled fatigue tests were run on a free standing NiCoCrAlY coating alloy, PWA 276, at 0.1 Hz. Fatigue tests were conducted at 650 C, where the NiCoCrAlY alloy has modest ductility, and at 1050 C, where it is extremely ductile, showing tensile elongation in excess of 100 percent. At the lower test temperature, deformation induced disordering softened the NiCoCrAlY alloy, while at the higher test temperature cyclic hardening was observed which was linked to gradual coarsening of the two phase microstructure. Fatigue life of the NiCoCrAlY alloy was significantly longer at the higher temperature. Further, the life of the NiCoCrAlY alloy exceeds that of coated, /001/-oriented PWA 1480 single crystals at 1050 C but at 650 C the life of the coated crystal is greater than that of the NiCoCrAlY alloy on a total strain basis.

  15. Research Technology (ASTP) Rocket Based Combined Cycle (RBCC) Engine

    NASA Technical Reports Server (NTRS)

    2004-01-01

    Pictured is an artist's concept of the Rocket Based Combined Cycle (RBCC) launch. The RBCC's overall objective is to provide a technology test bed to investigate critical technologies associated with opperational usage of these engines. The program will focus on near term technologies that can be leveraged to ultimately serve as the near term basis for Two Stage to Orbit (TSTO) air breathing propulsions systems and ultimately a Single Stage To Orbit (SSTO) air breathing propulsion system.

  16. Integrated gasification combined-cycle research development and demonstration activities

    SciTech Connect

    Ness, H.M.; Reuther, R.B.

    1995-12-01

    The United States Department of Energy (DOE) has selected six integrated gasification combined-cycle (IGCC) advanced power systems for demonstration in the Clean Coal Technology (CCT) Program. DOE`s Office of Fossil Energy, Morgantown Energy Technology Center, is managing a research development and demonstration (RD&D) program that supports the CCT program, and addresses long-term improvements in support of IGCC technology. This overview briefly describes the CCT projects and the supporting RD&D activities.

  17. Thermodynamics of combined-cycle electric power plants

    NASA Astrophysics Data System (ADS)

    Leff, Harvey S.

    2012-06-01

    Published data imply an average thermal efficiency of about 0.34 for U.S. electricity generating plants. With clever use of thermodynamics and technology, modern gas and steam turbines can be coupled, to effect dramatic efficiency increases. These combined-cycle power plants now reach thermal efficiencies in excess of 0.60. It is shown how the laws of thermodynamics make this possible.

  18. Low-cycle fatigue behavior of oxygen-free high-conductivity copper at 300/sup 0/C in high vacuum

    SciTech Connect

    Liu, K.C.; Loring, C.M. Jr.

    1983-01-01

    In-vacuum fatigue tests were performed on commercially-pure OFHC copper and 35% Au-65% Cu brazing filler metal at 300/sup 0/C. Excessive recrystallization due to exposure in the 1025/sup 0/C brazing temperature cycle was detrimental to the fatigue life of the base metal; cold work was beneficial to the fatigue resistance. Triple-point cracking and grain boundary sliding were the prevailing modes of fatigue failure observed in the full-size specimens. However, a mixed morphology of ductile and cleavage-like fracture was observed on the fracture surface of the subsize specimen in which the grain structure appeared to have undergone a change because of the presence of surface cold work. The braze has superior fatigue resistance, but to exploit the maximum strength, the brazed joint must be devoid of defects such as cavities and cracks.

  19. Rocket based combined cycle (RBCC) propulsion systems offer additional options

    NASA Astrophysics Data System (ADS)

    Czysz, Paul A.

    The propulsion cycles presented at the 1991 IAF Congress in Montreal, and at The World Hydrogen Conference 1992 in Paris were the subject of an IAF paper for the 1992 World Space Conference in Washington DC. RBCC propulsion systems from several nations were analyzed in terms of a SSTO space launcher with a 7-Mg payload. The RBCC concept emerged from the advanced injector ramjet research of the early 1960s. The performance of the current RBCC propulsion systems such that the specific thrust of a rocket is combined with the specific impulse of an airbreather. This performance offers a new perspective to the options available. In a brief review of the present RBCC the reasons for these options are developed. The spectrum of the system options is presented in three examples, a LACE VTOL SSTO, an HTOL SSTO and a HTOL TSTO. Results using the present RBCC are dramatically different from the past concept of the Conventional Combined Cycle propulsion system, i.e., combinations of separate engines. The integration of the engine cycles into a single thermodynamically integrated system significantly changes the propulsion performance.

  20. Thermal-economic analysis of organic Rankine combined cycle cogeneration

    NASA Astrophysics Data System (ADS)

    Porter, R. W.

    1982-12-01

    An evaluation of organic rankine cycles (ORC) as combined with topping incorporating gas turbines or diesel engines, and with subsequent waste heat utilization is presented. It is found that the potential benefit of the proposed organic Rankine combined cycle cogeneration of useful heat and electricity is more flexible in meeting demands for the two products, by varying the mode of operation of the system. A thermal-economic analysis is developed and illustrated with cost and performance data for commercially available equipment, and with general economic parameters reflecting current regulations and market conditions. The performance of the ORC and of the entire combined cycle is described. Equations to evaluate the various thermodynamic and economic parameter, and the resultant case flows are presented. Criteria are developed to assess the addition of an ORC to a cogeneration system without ORC is viable based on rate of return on incremental investment. It is indicated that the proposed system is potentially viable, however, it is not viable under conditions prevailing in Chicago for the selected case studies.

  1. Stretch shortening cycle fatigue: interactions among joint stiffness, reflex, and muscle mechanical performance in the drop jump [corrected].

    PubMed

    Horita, T; Komi, P V; Nicol, C; Kyröläinen, H

    1996-01-01

    The purpose of the present study was to investigate the effect of strenuous stretch-shortening cycle exercise on the relationship between reflex and stiffness regulation during the drop jump. Ten healthy male subjects performed submaximal stretch-shortening cycle exercise on a special sledge apparatus. Exhaustion occurred on average within 3 min. A drop jump test from a 50-cm height was performed immediately before and after the sledge exercise, as well as 2 h, 2 days and 4 days later. The fatigue exercise showed relatively high blood lactate concentrations 12.5 (SD 2.6) mmol.l-1 and a 2-day delayed increase of serum cretaine kinase concentration. In drop jumps, the short latency M1 component of the vastus lateralis muscle electromyogram (EMG) response showed a continuous decline throughout the entire follow-up period after fatigue (NS), whereas the medium latency EMG component increased 2 days after the postfatigue sessions (P < 0.05). Immediately after the fatigue exercise a positive correlation (P < 0.05) was found between the changes in the short latency EMG response and in the amount of knee joint stiffness during the early postlanding phase of the drop jump. This suggests that the M1 response was closely related to the stiffness changes during the initial braking phase of the drop jump. Increase of creatine kinase concentration on the 2nd day correlated negatively with the changes in the drop jump performance (P < 0.05). Since the short latency EMG component has almost recovered on the 2nd day, impairment of the mechanical function of the muscle might have taken place. In conclusion, exhausting stretch-shortening cycle exercise induced local muscle impairment, which resulted in modulation of the reflex and stiffness interaction in the drop jump as well as compensation by central motor command. PMID:8803498

  2. Open-Cycle Gas Turbine/Steam Turbine Combined Cycles with synthetic fuels from coal

    NASA Technical Reports Server (NTRS)

    Shah, R. P.; Corman, J. C.

    1977-01-01

    The Open-Cycle Gas Turbine/Steam Turbine Combined Cycle can be an effective energy conversion system for converting coal to electricity. The intermediate step in this energy conversion process is to convert the coal into a fuel acceptable to a gas turbine. This can be accomplished by producing a synthetic gas or liquid, and by removing, in the fuel conversion step, the elements in the fuel that would be harmful to the environment if combusted. In this paper, two open-cycle gas turbine combined systems are evaluated: one employing an integrated low-Btu gasifier, and one utilizing a semi-clean liquid fuel. A consistent technical/economic information base is developed for these two systems, and is compared with a reference steam plant burning coal directly in a conventional furnace.

  3. Combining Passive Thermography and Acoustic Emission for Large Area Fatigue Damage Growth Assessment of a Composite Structure

    NASA Technical Reports Server (NTRS)

    Zalameda, Joseph N.; Horne, Michael R.; Madaras, Eric I.; Burke, Eric R.

    2016-01-01

    Passive thermography and acoustic emission data were obtained for improved real time damage detection during fatigue loading. A strong positive correlation was demonstrated between acoustic energy event location and thermal heating, especially if the structure under load was nearing ultimate failure. An image processing routine was developed to map the acoustic emission data onto the thermal imagery. This required removing optical barrel distortion and angular rotation from the thermal data. The acoustic emission data were then mapped onto thermal data, revealing the cluster of acoustic emission event locations around the thermal signatures of interest. By combining both techniques, progression of damage growth is confirmed and areas of failure are identified. This technology provides improved real time inspections of advanced composite structures during fatigue testing.Keywords: Thermal nondestructive evaluation, fatigue damage detection, aerospace composite inspection, acoustic emission, passive thermography

  4. Combined cycle plants: Yesterday, today, and tomorrow (review)

    NASA Astrophysics Data System (ADS)

    Ol'khovskii, G. G.

    2016-07-01

    Gas turbine plants (GTP) for a long time have been developed by means of increasing the initial gas temperature and improvement of the turbo-machines aerodynamics and the efficiency of the critical components air cooling within the framework of a simple thermodynamic cycle. The application of watercooling systems that were used in experimental turbines and studied approximately 50 years ago revealed the fundamental difficulties that prevented the practical implementation of such systems in the industrial GTPs. The steam cooling researches have developed more substantially. The 300 MW power GTPs with a closedloop steam cooling, connected in parallel with the intermediate steam heating line in the steam cycle of the combined cycle plant (CCP) have been built, tested, and put into operation. The designs and cycle arrangements of such GTPs and entire combined cycle steam plants have become substantially more complicated without significant economic benefits. As a result, the steam cooling of gas turbines has not become widespread. The cycles—complicated by the intermediate air cooling under compression and reheat of the combustion products under expansion and their heat recovery to raise the combustion chamber entry temperature of the air—were used, in particular, in the domestic power GTPs with a moderate (700-800°C) initial gas turbine entry temperature. At the temperatures being reached to date (1300-1450°C), only one company, Alstom, applies in their 240-300 MW GTPs the recycled fuel cycle under expansion of gases in the turbine. Although these GTPs are reliable, there are no significant advantages in terms of their economy. To make a forecast of the further improvement of power GTPs, a brief review and assessment of the water cooling and steam cooling of hot components and complication of the GTP cycle by the recycling of fuel under expansion of gases in the turbine has been made. It is quite likely in the long term to reach the efficiency for the

  5. Fatigue failure kinetics and structural changes in lead-free interconnects due to mechanical and thermal cycling

    NASA Astrophysics Data System (ADS)

    Fiedler, Brent Alan

    Environmental and human health concerns drove European parliament to mandate the Reduction of Hazardous Substances (RoHS) for electronics. This was enacted in July 2006 and has practically eliminated lead in solder interconnects. There is concern in the electronics packaging community because modern lead-free solder is rich in tin. Presently, near-eutectic tin-silver-copper solders are favored by industry. These solders are stiffer than the lead-tin near-eutectic alloys, have a higher melting temperature, fewer slip systems, and form intermetallic compounds (IMC) with Cu, Ni and Ag, each of which tend to have a negative effect on lifetime. In order to design more reliable interconnects, the experimental observation of cracking mechanisms is necessary for the correct application of existing theories. The goal of this research is to observe the failure modes resulting from mode II strain and to determine the damage mechanisms which describe fatigue failures in 95.5 Sn- 4.0 Ag - 0.5 Cu wt% (SAC405) lead-free solder interconnects. In this work the initiation sites and crack paths were characterized for SAC405 ball-grid array (BGA) interconnects with electroless-nickel immersion-gold (ENIG) pad-finish. The interconnects were arranged in a perimeter array and tested in fully assembled packages. Evaluation methods included monotonic and displacement controlled mechanical shear fatigue tests, and temperature cycling. The specimens were characterized using metallogaphy, including optical and electron microscopy as well as energy dispersive spectroscopy (EDS) and precise real-time electrical resistance structural health monitoring (SHM). In mechanical shear fatigue tests, strain was applied by the substrates, simulating dissimilar coefficients of thermal expansion (CTE) between the board and chip-carrier. This type of strain caused cracks to initiate in the soft Sn-rich solder and grow near the interface between the solder and intermetallic compounds (IMC). The growth near

  6. (abstract) A Brief, Selective Review of Thermal Cycling Fatigue in Eutectic Tin-Lead Solder

    NASA Technical Reports Server (NTRS)

    Winslow, J. W.; Silveira, C. de

    1993-01-01

    This paper reviews selected parts of the current literature relevant to thermo-mechanical fatigue mechanisms in eutectic tin-lead solder, and suggests a general outline to account for some observed failures. The field is found to be complex. One recent experimental study finds some failure modes to be sensitive to joint geometry. Attempts to extrapolate from test environments to service environments have had only limited success. Much work remains to be done before fatigue failures in this material can be considered as under practical control.

  7. Overview of the Turbine Based Combined Cycle Discipline

    NASA Technical Reports Server (NTRS)

    Thomas, Scott R.; Walker, James F.; Pittman, James L.

    2009-01-01

    The NASA Fundamental Aeronautics Hypersonics project is focused on technologies for combined cycle, airbreathing propulsions systems to enable reusable launch systems for access to space. Turbine Based Combined Cycle (TBCC) propulsion systems offer specific impulse (Isp) improvements over rocket-based propulsion systems in the subsonic takeoff and return mission segments and offer improved safety. The potential to realize more aircraft-like operations with expanded launch site capability and reduced system maintenance are additional benefits. The most critical TBCC enabling technologies as identified in the National Aeronautics Institute (NAI) study were: 1) mode transition from the low speed propulsion system to the high speed propulsion system, 2) high Mach turbine engine development, 3) transonic aero-propulsion performance, 4) low-Mach-number dual-mode scramjet operation, 5) innovative 3-D flowpath concepts and 6) innovative turbine based combined cycle integration. To address several of these key TBCC challenges, NASA s Hypersonics project (TBCC Discipline) initiated an experimental mode transition task that includes an analytic research endeavor to assess the state-of-the-art of propulsion system performance and design codes. This initiative includes inlet fluid and turbine performance codes and engineering-level algorithms. This effort has been focused on the Combined Cycle Engine Large-Scale Inlet Mode Transition Experiment (CCE LIMX) which is a fully integrated TBCC propulsion system with flow path sizing consistent with previous NASA and DoD proposed Hypersonic experimental flight test plans. This experiment is being tested in the NASA-GRC 10 x 10 Supersonic Wind Tunnel (SWT) Facility. The goal of this activity is to address key hypersonic combined-cycle-engine issues: (1) dual integrated inlet operability and performance issues unstart constraints, distortion constraints, bleed requirements, controls, and operability margins, (2) mode

  8. Probabilistic Fatigue: Computational Simulation

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2002-01-01

    Fatigue is a primary consideration in the design of aerospace structures for long term durability and reliability. There are several types of fatigue that must be considered in the design. These include low cycle, high cycle, combined for different cyclic loading conditions - for example, mechanical, thermal, erosion, etc. The traditional approach to evaluate fatigue has been to conduct many tests in the various service-environment conditions that the component will be subjected to in a specific design. This approach is reasonable and robust for that specific design. However, it is time consuming, costly and needs to be repeated for designs in different operating conditions in general. Recent research has demonstrated that fatigue of structural components/structures can be evaluated by computational simulation based on a novel paradigm. Main features in this novel paradigm are progressive telescoping scale mechanics, progressive scale substructuring and progressive structural fracture, encompassed with probabilistic simulation. These generic features of this approach are to probabilistically telescope scale local material point damage all the way up to the structural component and to probabilistically scale decompose structural loads and boundary conditions all the way down to material point. Additional features include a multifactor interaction model that probabilistically describes material properties evolution, any changes due to various cyclic load and other mutually interacting effects. The objective of the proposed paper is to describe this novel paradigm of computational simulation and present typical fatigue results for structural components. Additionally, advantages, versatility and inclusiveness of computational simulation versus testing are discussed. Guidelines for complementing simulated results with strategic testing are outlined. Typical results are shown for computational simulation of fatigue in metallic composite structures to demonstrate the

  9. Assessment of fatigue life of remanufactured impeller based on FEA

    NASA Astrophysics Data System (ADS)

    Xu, Lei; Cao, Huajun; Liu, Hailong; Zhang, Yubo

    2016-07-01

    Predicting the fatigue life of remanufactured centrifugal compressor impellers is a critical problem. In this paper, the S-N curve data were obtained by combining experimentation and theory deduction. The load spectrum was compiled by the rain-flow counting method based on the comprehensive consideration of the centrifugal force, residual stress, and aerodynamic loads in the repair region. A fatigue life simulation model was built, and fatigue life was analyzed based on the fatigue cumulative damage rule. Although incapable of providing a high-precision prediction, the simulation results were useful for the analysis of fatigue life impact factors and fatigue fracture areas. Results showed that the load amplitude greatly affected fatigue life, the impeller was protected from running at over-speed, and the predicted fatigue life was satisfied within the next service cycle safely at the rated speed.

  10. Bond and low cycle fatigue behavior of thermoset composite reinforcing for the concrete industry

    SciTech Connect

    Barnes, B.

    1990-09-21

    This thesis encompasses two separate research projects. The first project, described in Chapter 2 was a project investigating the fatigue behavior of thermoset Fiber Composite (FC) sandwich wall ties. The second research project detailed in this thesis was a project studying the bond and tensile properties of FC rod and FC fibers.

  11. Air-blown Integrated Gasification Combined Cycle demonstration project

    SciTech Connect

    Not Available

    1991-01-01

    Clean Power Cogeneration, Inc. (CPC) has requested financial assistance from DOE for the design construction, and operation of a normal 1270 ton-per-day (120-MWe), air-blown integrated gasification combined-cycle (IGCC) demonstration plant. The demonstration plant would produce both power for the utility grid and steam for a nearby industrial user. The objective of the proposed project is to demonstrate air-blown, fixed-bed Integrated Gasification Combined Cycle (IGCC) technology. The integrated performance to be demonstrated will involve all the subsystems in the air-blown IGCC system to include coal feeding; a pressurized air-blown, fixed-bed gasifier capable of utilizing caking coal; a hot gas conditioning systems for removing sulfur compounds, particulates, and other contaminants as necessary to meet environmental and combustion turbine fuel requirements; a conventional combustion turbine appropriately modified to utilize low-Btu coal gas as fuel; a briquetting system for improved coal feed performance; the heat recovery steam generation system appropriately modified to accept a NO{sub x} reduction system such as the selective catalytic reduction process; the steam cycle; the IGCC control systems; and the balance of plant. The base feed stock for the project is an Illinois Basin bituminous high-sulfur coal, which is a moderately caking coal. 5 figs., 1 tab.

  12. Integrated Turbine-Based Combined Cycle Dynamic Simulation Model

    NASA Technical Reports Server (NTRS)

    Haid, Daniel A.; Gamble, Eric J.

    2011-01-01

    A Turbine-Based Combined Cycle (TBCC) dynamic simulation model has been developed to demonstrate all modes of operation, including mode transition, for a turbine-based combined cycle propulsion system. The High Mach Transient Engine Cycle Code (HiTECC) is a highly integrated tool comprised of modules for modeling each of the TBCC systems whose interactions and controllability affect the TBCC propulsion system thrust and operability during its modes of operation. By structuring the simulation modeling tools around the major TBCC functional modes of operation (Dry Turbojet, Afterburning Turbojet, Transition, and Dual Mode Scramjet) the TBCC mode transition and all necessary intermediate events over its entire mission may be developed, modeled, and validated. The reported work details the use of the completed model to simulate a TBCC propulsion system as it accelerates from Mach 2.5, through mode transition, to Mach 7. The completion of this model and its subsequent use to simulate TBCC mode transition significantly extends the state-of-the-art for all TBCC modes of operation by providing a numerical simulation of the systems, interactions, and transient responses affecting the ability of the propulsion system to transition from turbine-based to ramjet/scramjet-based propulsion while maintaining constant thrust.

  13. Evaluation of the Effect of Surface Finish on High-Cycle Fatigue for SLM-IN718

    NASA Technical Reports Server (NTRS)

    Lambert, Dennis M.

    2016-01-01

    A high-cycle fatigue (HCF) knockdown factor was estimated for Inconel 718, manufactured with the selective laser melt (SLM) process. This factor is the reduction at a common fatigue life from the maximum stress in fatigue for low-stress ground (LSG) specimens to the maximum stress of those left with the original surface condition. Various vendors provided specimens. To reduce the number of degrees-of-freedom, only one heat treat condition was evaluated. Testing temperatures included room temperature, 800F, 1000F, and 1200F. The two surface conditions were compared at constant lives, where data was available. The recommended knockdown factor of the as-built surface condition (average roughness of approximately 245 micro-inches/inch) versus low-stress ground condition (roughness <= 4 micro-inches/inch) is approximately 1/3 or 33%. This is to say that for the as-built surface condition, a maximum stress of 2/3 of the stress for LSG can be expected to produce the same life in the as built surface condition. As an alternative method, the surface finish was incorporated into a new parameter with the maximum stress. The new parameter was formulated to be similar to the fracture mechanics stress intensity factor, and it was named the pseudo stress intensity factor, Kp. Using Kp, the variance seemed acceptable across all sources, and the knockdown factor was estimated over the range of data identified by Kp where data occurred. A plot of the results suggests that the knockdown factor is a function of temperature, and that for low lives the knockdown is greater than the knockdown observed above about one million cycles, where it stabilizes. One data point at room temperature was clearly different, and the sparsity of data in the higher life region reduces the value of these results. The method does appear to provide useful results, and further characterization of the method is suggested.

  14. Thermal-Fatigue Crack-Growth Characteristics and Mechanical Strain Cycling Behavior of A-286 Discaloy, and 16-25-6 Austenitic Steels

    NASA Technical Reports Server (NTRS)

    Smith, Robert W.; Smith, Gordon T.

    1960-01-01

    Thermal-fatigue crack-growth characteristics of notched- and unnotched-disk specimens of A-286, Discaloy, hot-cold worked 16-25-6, and overaged 16-25-6 were experimentally studied. Separately controlled variables were total strain range (0.0043 to 0.0079 in./in.), maximum cycle temperature (1300 and 1100 F), and hold time at maximum temperature (O and 5 min). A limited number of mechanical, push-pull, constant-strain cycle tests at room temperature were made using notched and un-notched bars of the same materials. In these tests the number of cycles to failure as well as the variation of load change with accumulated cycles was measured, and the effects of mean stress were observed. Constant-strain-range mechanical-fatigue tests at room temperature revealed notched-bar fatigue life to be strongly influenced by mean stress. For a specific strain range, the longest fatigue life was always found to be associated with the least-tensile (or most compressive) mean stress. By defining thermal-fatigue life as the number of cycles required to produce a crack area of 6000 square mils, the relative thermal-fatigue resistances of the test materials were established. Notched-disk specimens of A-286 and Discaloy steels exhibited longer fatigue lives than either hot-cold worked or overaged 16-25-6. On the other hand, unnotched-disk specimens of Discaloy and hot-cold worked 16-25-6 had longer lives than A-286 and overaged 16-25-6. Separation of the crack-growth data into microstage and macrostage periods revealed that the macrostage period accounted for the greatest part of the difference among materials when tested in the notched configuration, while the microstage was largely responsible for the differences encountered in unnotched disks.

  15. Interconnect fatigue design for terrestrial photovoltaic modules

    NASA Technical Reports Server (NTRS)

    Mon, G. R.; Moore, D. M.; Ross, R. G., Jr.

    1982-01-01

    The results of comprehensive investigation of interconnect fatigue that has led to the definition of useful reliability-design and life-prediction algorithms are presented. Experimental data indicate that the classical strain-cycle (fatigue) curve for the interconnect material is a good model of mean interconnect fatigue performance, but it fails to account for the broad statistical scatter, which is critical to reliability prediction. To fill this shortcoming the classical fatigue curve is combined with experimental cumulative interconnect failure rate data to yield statistical fatigue curves (having failure probability as a parameter) which enable (1) the prediction of cumulative interconnect failures during the design life of an array field, and (2) the unambiguous--ie., quantitative--interpretation of data from field-service qualification (accelerated thermal cycling) tests. Optimal interconnect cost-reliability design algorithms are derived based on minimizing the cost of energy over the design life of the array field.

  16. Interconnect fatigue design for terrestrial photovoltaic modules

    NASA Astrophysics Data System (ADS)

    Mon, G. R.; Moore, D. M.; Ross, R. G., Jr.

    1982-03-01

    The results of comprehensive investigation of interconnect fatigue that has led to the definition of useful reliability-design and life-prediction algorithms are presented. Experimental data indicate that the classical strain-cycle (fatigue) curve for the interconnect material is a good model of mean interconnect fatigue performance, but it fails to account for the broad statistical scatter, which is critical to reliability prediction. To fill this shortcoming the classical fatigue curve is combined with experimental cumulative interconnect failure rate data to yield statistical fatigue curves (having failure probability as a parameter) which enable (1) the prediction of cumulative interconnect failures during the design life of an array field, and (2) the unambiguous--ie., quantitative--interpretation of data from field-service qualification (accelerated thermal cycling) tests. Optimal interconnect cost-reliability design algorithms are derived based on minimizing the cost of energy over the design life of the array field.

  17. Effects of combined plasma chromizing and shot peening on the fatigue properties of a Ti6Al4V alloy

    NASA Astrophysics Data System (ADS)

    Yu, Shouming; Liu, Daoxin; Zhang, Xiaohua; Du, Dongxing

    2015-10-01

    A plasma chromizing treatment was conducted on Ti6Al4V samples by employing the recently developed double glow plasma surface alloying technology. The Cr-alloyed layer consisted of four sub-layers, namely the Cr deposition, Cr2Ti, CrTi4, and Cr-Ti solid-solution layers. The local hardness and moduli were determined via nanoindentation. In addition, the fatigue properties of the samples were evaluated by using a rotating-bending fatigue machine under a given load. The results showed that the hardness or elastic moduli of the adjacent sub-layers differed significantly and the fatigue properties of the Ti6Al4V alloy deteriorated with the plasma chromizing treatment. This deterioration stemmed mainly from cracks initiated at the interfaces between the sub-layers and the microstructural changes of the substrate; these changes were induced by the high temperature used in the plasma chromizing process. However, the fatigue life of the plasma-chromized samples was increased by a shot peening post-treatment. The fatigue life of the samples resulting from this combination of treatments was slightly higher than that of the single-shot-peened Ti6Al4V substrate. In fact, the sample retaining only the Cr-Ti solid-solution layer (that is, the first three sub-layers were removed), when shot-peened, exhibited the highest fatigue life among all the tested samples; this was attributed to that sample having the highest residual compressive stress, the significant work hardening, and the good hardness to toughness balance.

  18. High temperature, low-cycle fatigue of copper-base alloys in argon. Part 2: Zirconium-copper at 482, 538 and 593 C

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    Zirconium-copper (1/2 hard) was tested in argon over the temperature range from 482 to 593 C in an evaluation of short-term tensile and low-cycle fatigue behavior. The effect of strain rate on the tensile properties was evaluated at 538 C and in general it was found that the yield and ultimate strengths increased as the strain rate was increased from 0.0004 to 0.01/sec. Ductility was essentially insensitive to strain rate in the case of the zirconium-copper alloy. Strain-rate and hold-time effects on the low cycle fatigue behavior of zirconium-copper were evaluated in argon at 538 C. These effects were as expected in that decreased fatigue life was noted as the strain rate decreased and when hold times were introduced into the tension portion of the strain-cycle. Hold times in compression were much less detrimental than hold times in tension.

  19. Dynamic speckle interferometry of high-cycle material fatigue: Theory and some experiments

    NASA Astrophysics Data System (ADS)

    Vladimirov, A. P.

    2016-06-01

    The objective of this paper was theoretical analysis of speckle dynamics in the image plane of a thin transparent object. It was suggested that speckle dynamics develops in simultaneous periodic motion of the sample, micro- and macro-variations of its refraction index and its translational motion. The results of the theory were contrasted with the data obtained in the fatigue tests with transparent object.

  20. Cycle Analysis using Exhaust Heat of SOFC and Turbine Combined Cycle by Absorption Chiller

    NASA Astrophysics Data System (ADS)

    Takezawa, Shinya; Wakahara, Kenji; Araki, Takuto; Onda, Kazuo; Nagata, Susumu

    A power generating efficiency of solid oxide fuel cell (SOFC) and gas turbine combined cycle is fairly high. However, the exhaust gas temperature of the combined cycle is still high, about 300°C. So it should be recovered for energy saving, for example, by absorption chiller. The energy demand for refrigeration cooling is recently increasing year by year in Japan. Then, we propose here a cogeneration system by series connection of SOFC, gas turbine and LiBr absorption chiller to convert the exhaust heat to the cooling heat. As a result of cycle analysis of the combined system with 500kW class SOFC, the bottoming single-effect absorption chiller can produce the refrigerating capacity of about 120kW, and the double-effect absorption chiller can produce a little higher refrigerating capacity of about 130kW without any additional fuel. But the double-effect absorption chiller became more expensive and complex than the single-effect chiller.

  1. Movement-Related Cortical Potential Amplitude Reduction after Cycling Exercise Relates to the Extent of Neuromuscular Fatigue.

    PubMed

    Spring, Jérôme Nicolas; Place, Nicolas; Borrani, Fabio; Kayser, Bengt; Barral, Jérôme

    2016-01-01

    Exercise-induced fatigue affects the motor control and the ability to generate a given force or power. Surface electroencephalography allows researchers to investigate movement-related cortical potentials (MRCP), which reflect preparatory brain activity 1.5 s before movement onset. Although the MRCP amplitude appears to increase after repetitive single-joint contractions, the effects of large-muscle group dynamic exercise on such pre-motor potential remain to be described. Sixteen volunteers exercised 30 min at 60% of the maximal aerobic power on a cycle ergometer, followed by a 10-km all-out time trial. Before and after each of these tasks, knee extensor neuromuscular function was investigated using maximal voluntary contractions (MVC) combined with electrical stimulations of the femoral nerve. MRCP was recorded during 60 knee extensions after each neuromuscular sequence. The exercise resulted in a significant decrease in the knee extensor MVC force after the 30-min exercise (-10 ± 8%) and the time trial (-21 ± 9%). The voluntary activation level (VAL; -6 ± 8 and -12 ± 10%), peak twitch (Pt; -21 ± 16 and -32 ± 17%), and paired stimuli (P100 Hz; -7 ± 11 and -12 ± 13%) were also significantly reduced after the 30-min exercise and the time trial. The first exercise was followed by a decrease in the MRCP, mainly above the mean activity measured at electrodes FC1-FC2, whereas the reduction observed after the time trial was related to the FC1-FC2 and C2 electrodes. After both exercises, the reduction in the late MRCP component above FC1-FC2 was significantly correlated with the reduction in P100 Hz (r = 0.61), and the reduction in the same component above C2 was significantly correlated with the reduction in VAL (r = 0.64). In conclusion, large-muscle group exercise induced a reduction in pre-motor potential, which was related to muscle alterations and resulted in the inability to produce a maximal voluntary contraction. PMID:27313522

  2. Movement-Related Cortical Potential Amplitude Reduction after Cycling Exercise Relates to the Extent of Neuromuscular Fatigue

    PubMed Central

    Spring, Jérôme Nicolas; Place, Nicolas; Borrani, Fabio; Kayser, Bengt; Barral, Jérôme

    2016-01-01

    Exercise-induced fatigue affects the motor control and the ability to generate a given force or power. Surface electroencephalography allows researchers to investigate movement-related cortical potentials (MRCP), which reflect preparatory brain activity 1.5 s before movement onset. Although the MRCP amplitude appears to increase after repetitive single-joint contractions, the effects of large-muscle group dynamic exercise on such pre-motor potential remain to be described. Sixteen volunteers exercised 30 min at 60% of the maximal aerobic power on a cycle ergometer, followed by a 10-km all-out time trial. Before and after each of these tasks, knee extensor neuromuscular function was investigated using maximal voluntary contractions (MVC) combined with electrical stimulations of the femoral nerve. MRCP was recorded during 60 knee extensions after each neuromuscular sequence. The exercise resulted in a significant decrease in the knee extensor MVC force after the 30-min exercise (−10 ± 8%) and the time trial (−21 ± 9%). The voluntary activation level (VAL; −6 ± 8 and −12 ± 10%), peak twitch (Pt; −21 ± 16 and −32 ± 17%), and paired stimuli (P100 Hz; −7 ± 11 and −12 ± 13%) were also significantly reduced after the 30-min exercise and the time trial. The first exercise was followed by a decrease in the MRCP, mainly above the mean activity measured at electrodes FC1-FC2, whereas the reduction observed after the time trial was related to the FC1-FC2 and C2 electrodes. After both exercises, the reduction in the late MRCP component above FC1-FC2 was significantly correlated with the reduction in P100 Hz (r = 0.61), and the reduction in the same component above C2 was significantly correlated with the reduction in VAL (r = 0.64). In conclusion, large-muscle group exercise induced a reduction in pre-motor potential, which was related to muscle alterations and resulted in the inability to produce a maximal voluntary contraction. PMID:27313522

  3. Influence of microstructure on high-cycle fatigue of Ti-6Al-4V: Bimodal vs. lamellar structures

    NASA Astrophysics Data System (ADS)

    Nalla, R. K.; Ritchie, R. O.; Boyce, B. L.; Campbell, J. P.; Peters, J. O.

    2002-03-01

    The high-cycle fatigue (HCF) of titanium alloy turbine engine components remains a principal cause of failures in military aircraft engines. A recent initiative sponsored by the United States Air Force has focused on the major drivers for such failures in Ti-6Al-4V, a commonly used turbine blade alloy, specifically for fan and compressor blades. However, as most of this research has been directed toward a single processing/heat-treated condition, the bimodal (solution-treated and overaged (STOA)) microstructure, there have been few studies to examine the role of microstructure. Accordingly, the present work examines how the overall resistance to high-cycle fatigue in Ti-6Al-4V compares between the bimodal microstructure and a coarser lamellar ( β-annealed) microstructure. Several aspects of the HCF problem are examined. These include the question of fatigue thresholds for through-thickness large and short cracks; microstructurally small, semi-elliptical surface cracks; and cracks subjected to pure tensile (mode I) and mixed-mode (mode I+II) loading over a range of load ratios (ratio of minimum to maximum load) from 0.1 to 0.98, together with the role of prior damage due to sub-ballistic impacts (foreign-object damage (FOD)). Although differences are not large, it appears that the coarse lamellar microstructure has improved smooth-bar stress-life (S-N) properties in the HCF regime and superior resistance to fatigue-crack propagation (in pure mode I loading) in the presence of cracks that are large compared to the scale of the microstructure; however, this increased resistance to crack growth compared to the bimodal structure is eliminated at extremely high load ratios. Similarly, under mixed-mode loading, the lamellar microstructure is generally superior. In contrast, in the presence of microstructurally small cracks, there is little difference in the HCF properties of the two microstructures. Similarly, resistance to HCF failure following FOD is comparable in the

  4. Gas turbine and combined-cycle capacity enhancement

    SciTech Connect

    1995-01-01

    This report presents interim results of a study of capacity enhancement of gas turbines and combined cycles. A portion of the study is based on a tailored collaboration study for Missouri Public Service. The techniques studied include water injection, steam injection, increased firing temperature, supercharging, and inlet cooling for the gas turbines. The inlet cooling approaches cover evaporative cooling with and without media, water cooling, thermal energy storage (TES) systems using ice or water and continuous refrigeration. Results are given for UTC FT4/GG4, GE MS5001, MS7001, W501 and W251 gas turbines. Duct firing of a three-pressure HRSG for peaking capacity is investigated. The GE PG7221(FA) is used as the reference gas turbine for this combined cycle. The results to-date indicate that the utilities have a number of viable options for capacity enhancement that are dependent on the mission of the gas turbine, local climate, and the design of the gas turbine.

  5. High cycles fatigue damage of CFRP plates clamped by bolts for axial coupling joint with off-set angle during rotation

    NASA Astrophysics Data System (ADS)

    Ooka, Kazuaki; Okubo, Kazuya; Fujii, Toru; Umeda, Shinichi; Fujii, Masayuki; Sugiyama, Tetsuya

    2014-03-01

    This study discussed the change of residual fracture torque and the fatigue damage process of thin CFRP plates clamped by bolts for axial coupling joint, in which flexible deformation was allowed in the direction of off-set angle by the deflection of the CFRP plates while effective stiffness was obtained in rotational direction. Mechanically laminated 4 layers of the CFRP plates were repeatedly deflected during the rotation of axial coupling, when two axes were jointed with 3 degree of off-set angle, in which number of revolution was 1,800 rpm (30Hz of loading frequency). At first, the fracture morphology of specimen and the residual fracture torque was investigated after 1.0×107 cycles of repeated revolutions. The reduction ratio of spring constant was also determined by simple bending test after the fatigue. The residual fracture torque of the joint was determined on the rotational test machine after 1.0×107 cycles of fatigue. After rotations of cyclic fatigue, fiber breaking and wear of matrix were observed around the fixed parts compressed by washers for setting bolts. The reduction of spring constant of the CFRP plates was caused by the initiation of cyclic fatigue damages around the fixed parts, when the axial coupling joint was rotated with off-set angle. It was found that residual fracture torque of the joint was related with the specific fatigue damage of the CFRP observed in this study.

  6. Crack Growth Behavior in the Threshold Region for High Cycle Fatigue Loading

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Figert, J.; Beek, J.; Ventura, J.; Martinez, J.; Samonski, F.

    2011-01-01

    This presentation describes results obtained from a research project conducted at the NASA Johnson Space Center (JSC) that was jointly supported by the FAA Technical Center and JSC. The JSC effort was part of a multi-task FAA program involving several U.S. laboratories and initiated for the purpose of developing enhanced analysis tools to assess damage tolerance of rotorcraft and aircraft propeller systems. The research results to be covered in this presentation include a new understanding of the behavior of fatigue crack growth in the threshold region. This behavior is important for structural life analysis of aircraft propeller systems and certain rotorcraft structural components (e.g., the mast). These components are often designed to not allow fatigue crack propagation to exceed an experimentally determined fatigue crack growth threshold value. During the FAA review meetings for the program, disagreements occurred between the researchers regarding the observed fanning (spread between the da/dN curves of constant R) in the threshold region at low stress ratios, R. Some participants believed that the fanning was a result of the ASTM load shedding test method for threshold testing, and thus did not represent the true characteristics of the material. If the fanning portion of the threshold value is deleted or not included in a life analysis, a significant penalty in the calculated life and design of the component would occur. The crack growth threshold behavior was previously studied and reported by several research investigators in the time period: 1970-1980. Those investigators used electron microscopes to view the crack morphology of the fatigue fracture surfaces. Their results showed that just before reaching threshold, the crack morphology often changed from a striated to a faceted or cleavage-like morphology. This change was reported to have been caused by particular dislocation properties of the material. Based on the results of these early investigations, a

  7. The NASA ASTP Combined-Cycle Propulsion Database Project

    NASA Technical Reports Server (NTRS)

    Hyde, Eric H.; Escher, Daric W.; Heck, Mary T.; Roddy, Jordan E.; Lyles, Garry (Technical Monitor)

    2000-01-01

    The National Aeronautics and Space Administration (NASA) communicated its long-term R&D goals for aeronautics and space transportation technologies in its 1997-98 annual progress report (Reference 1). Under "Pillar 3, Goal 9" a 25-year-horizon set of objectives has been stated for the Generation 3 Reusable Launch Vehicle ("Gen 3 RLV") class of space transportation systems. An initiative referred to as "Spaceliner 100" is being conducted to identify technology roadmaps in support of these objectives. Responsibility for running "Spaceliner 100" technology development and demonstration activities have been assigned to NASA's agency-wide Advanced Space Transportation Program (ASTP) office located at the Marshall Space Flight Center. A key technology area in which advances will be required in order to meet these objectives is propulsion. In 1996, in order to expand their focus beyond "allrocket" propulsion systems and technologies (see Appendix A for further discussion), ASTP initiated technology development and demonstration work on combined-cycle airbreathing/rocket propulsion systems (ARTT Contracts NAS8-40890 through 40894). Combined-cycle propulsion (CCP) activities (see Appendix B for definitions) have been pursued in the U.S. for over four decades, resulting in a large documented knowledge base on this subject (see Reference 2). In the fall of 1999 the Combined-Cycle Propulsion Database (CCPD) project was established with the primary purpose of collecting and consolidating CCP related technical information in support of the ASTP's ongoing technology development and demonstration program. Science Applications International Corporation (SAIC) was selected to perform the initial development of the Database under its existing support contract with MSFC (Contract NAS8-99060) because of the company's unique combination of capabilities in database development, information technology (IT) and CCP knowledge. The CCPD is summarized in the descriptive 2-page flyer appended

  8. Effect of Al-Si Pack Cementation Diffusion Coating on High-Temperature Low-Cycle Fatigue Behavior of Inconel 713LC

    NASA Astrophysics Data System (ADS)

    Mansuri, Mohammadreza; Hadavi, Seyed Mohammad Mehdi; Zare, Esmail

    2016-01-01

    In this research, an Al-Si protective coating was applied on the surface of an IN713LC specimen using pack cementation method. Surface-treated and untreated specimens were exposed to low-cycle fatigue by tension-tension loading under total strain control at 1173 K (900 °C) in air. Based on the obtained results, the hardening/softening, cyclic stress-strain, and fatigue life curves were plotted and analyzed. The results showed that both the single-stage and two-stage coatings improved the fatigue life of the substrate. However, owing to more silicon content of single-stage coating compared to that of two-stage coating, the effect of single-stage coating was superior. The stress response of the treated material was lower compared with the untreated one. Observations of the specimen section and fracture surface examinations were used to analyze fatigue behavior of both coated and uncoated materials.

  9. Evaluation of the Effect of Dynamic Sodium on the Low Cycle Fatigue Properties of 316L(N) Stainless Steel Base and Weld Joints

    NASA Astrophysics Data System (ADS)

    Ganesan, V.; Kannan, R.; Mariappan, K.; Sukumaran, G.; Sandhya, R.; Rao, K. Bhanu Sankara

    2012-06-01

    Low cycle fatigue (LCF) tests on 316L(N) austenitic stainless steel base and weld joints were at 823 K and 873 K at a constant strain rate of 3 × 10 -3 s -1 with strain ranges varying from {±}0.4% to {±}1.0% in a servo-hydraulic fatigue test system under flowing sodium environment. The cyclic stress response exhibited a similar trend as that in air comprising of an initial rapid hardening, followed by a slight softening stage before saturation. The fatigue lives are significantly improved in sodium environment when compared to identical testing conditions in air environment. The lack of oxidation in sodium environment is attributed to the delayed crack initiation, reduced crack propagation rate and consequent increase in fatigue life. Comparison of the data evaluated in sodium with RCC-MR design code, derived on the basis of data obtained from air shows that the design based on air tests is conservative.

  10. Investigation of thermal fatigue in fiber composite materials. [(thermal cycling tests)

    NASA Technical Reports Server (NTRS)

    Fahmy, A. A.; Cunningham, T. G.

    1976-01-01

    Graphite-epoxy laminates were thermally cycled to determine the effects of thermal cycles on tensile properties and thermal expansion coefficients of the laminates. Three 12-ply laminate configurations were subjected to up to 5,000 thermal cycles. The cumulative effect of the thermal cycles was determined by destructive inspection (electron micrographs and tensile tests) of samples after progressively larger numbers of cycles. After thermal cycling, the materials' tensile strengths, moduli, and thermal expansion coefficients were significantly lower than for the materials as fabricated. Most of the degradation of properties occurred after only a few cycles. The property degradation was attributed primarily to the progressive development of matrix cracks whose locations depended upon the layup orientation of the laminate.

  11. Fracture morphologies of carbon-black-loaded SBR (styrene-butadiene rubber) subjected to low-cycle, high-stress fatigue. [Styrene-butadiene rubber

    SciTech Connect

    Goldberg, A.; Lesuer, D.R.; Patt, J.

    1988-02-01

    Experimental results, together with an analytical model, related to the loss in tensile strength of styrene-butadiene rubber (SBR) loaded with carbon black (CB) that had been subjected to low-cycle, high-stress fatigue tests were presented in a prior paper. The drop in tensile strength relative to that of a virgin sample was considered to be a measure of damage induced during the fatigue test. The present paper is a continuation of this study dealing with the morphological interpretations of the fractured surfaces, whereby the cyclic-tearing behavior, resulting in the damage, is related to the test and material parameters. It was found that failure is almost always initiated in the bulk of a sample at a material flaw. The size and definition of a flaw increase with an increase in carbon-black loading. Initiation flaw sites are enveloped by fan-shaped or penny-shaped regions which develop during cycling. The size and morphology of a fatigue-tear region appears to be independent of the fatigue load or the extent of the damage (strength loss). By contrast, either an increase in cycling load or an increase in damage at constant load increases the definition of the fatigue-region morphology for all formulations of carbon-black. On the finest scale, the morphology can be described in terms of tearing of individual groups of rubber strands, collapsing to form a cell-like structure. 18 refs., 13 figs.

  12. Microstructure-sensitive weighted probability approach for modeling surface to bulk transition of high cycle fatigue failures dominated by primary inclusions

    NASA Astrophysics Data System (ADS)

    Salajegheh, Nima

    The mechanical alloying and casting processes used to make polycrystalline metallic materials often introduce undesirable non-metallic inclusions and pores. These are often the dominant sites of fatigue failure origination at the low stress amplitudes that correspond to the high cycle fatigue (HCF) and very high cycle fatigue (VHCF) regimes, in which the number of cycles to crack initiation is more than 106. HCF and VHCF experiments on some advanced metallic alloys, such as powder metallurgy Ni-base superalloys, titanium alloys, and high-strength steels have shown that the critical inclusions and pores can appear on the surface as well as in the bulk of the specimen. Fatigue lives have been much higher for specimens that fail from a bulk site. The relative number of bulk initiations increases as the stress amplitude decreases such that just below the traditional HCF limit, fatigue life data appears to be evenly scattered between two datasets corresponding to surface and bulk initiations. This is often referred to as surface to bulk transition in the VHCF regime. Below this transition stress, the likelihood of surface versus bulk initiation significantly impacts the low failure probability estimate of fatigue life. Under these circumstances, a large number of very costly experiments need to be conducted to obtain a statistically representative distribution of fatigue life and to predict the surface versus bulk initiation probability. In this thesis, we pursue a simulation-based approach whereby microstructure-sensitive finite element simulations are performed within a statistical construct to examine the VHCF life variability and assess the surface initiation probability. The methodology introduced in this thesis lends itself as a cost-effective platform for development of microstructure-property relations to support design of new or modified alloys, or to more efficiently predict the properties of existing alloys.

  13. Bithermal low-cycle fatigue behavior of a NiCoCrAlY-coated single crystal superalloy

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Miner, R. V.; Halford, G. R.

    1987-01-01

    Specimens of a single crystal superalloy, PWA 1480, both bare and coated with a NiCoCrAlY alloy, PWA 276, were tested in low-cycle fatigue at 650 and 1050 C, and in bithermal thermomechanical fatigue tests. In the two bithermal test types, tensile strain was imposed at one of the two temperatures and reversed in compression at the other. In the high-strain regime, lives for both bithermal test types approached that for the 650 C isothermal test on an inelastic strain basis, all being controlled by the low ductility of the superalloy at 650 C. In the low-strain regime, coating cracking reduced life in the 650 C isothermal test. The bithermal test imposing tension at 650 C, termed out-of-phase, also produced rapid surface cracking, but in both coated and bare specimens. Increased crack growth rates also occurred for the out-of-phase test. Increased lives in vacuum suggested that there is a large environmental contribution to damage in the out-of-phase test due to the 1050 C exposure followed by tensile straining at the low temperature.

  14. Bithermal Low-Cycle Fatigue Behavior of a NiCoCrAlY-Coated Single Crystal Superalloy

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Miner, R. V.; Halford, G. R.

    1987-01-01

    Specimens of a single crystal superalloy, PWA 1480, both bare and coated with a NiCoCrAlY alloy, PWA 276, were tested in low-cycle fatigue at 650 and 1050 C, and in bithermal thermomechanical fatigue tests. In the two bithermal test types, tensile strain was imposed at one of the two temperatures and reversed in compression at the other. In the high-strain regime, lives for both bithermal test types approached that for the 650 C isothermal test on an inelastic strain basis, all being controlled by the low ductility of the superalloy at 650 C. In the low-strain regime, coating cracking reduced life in the 650 C isothermal test. The bithermal test imposing tension at 650 C, termed out-of-phase, also produced rapid surface cracking, but in both coated and bare specimens. Increased crack growth rates also occurred for the out-of-phase test. Increased lives in vacuum suggested that there is a large environmental contribution to damage in the out-of-phase test due to the 1050 C exposure followed by tensile straining at the low temperature.

  15. Effects of acupuncturing Pishu combined with Ginsenoside Rg3 on the immune function of rats with chronic fatigue

    PubMed Central

    Zhang, Wenjing; Zhang, Yue; Ma, Xiande; Chen, Yiguo

    2015-01-01

    Objective: This study was designed to investigate the effects of acupuncturing Pishu combined with Ginsenoside Rg3 on the immune function of rats with chronic fatigue. Methods: Forty male SD rats were equally randomized into control group, chronic fatigue system group (CFS), Ginsenoside Rg3 (Rg3) group, acupuncture group and acupuncture combined with Ginsenoside Rg3 (A+Rg3) group. Rats with chronic fatigue were established by bounding and forced swimming in cold water once daily for 21 days except control group, then the rats in the acupuncture and A+Rg3 group were treated by manual acupuncture stimulation of bilateral “Pishu” once daily for 7 days. Ginsenoside Rg3 was administered by intravenous to the rats of the A+Rg3 and Rg3 group for 7 days in dosages of 2 mg/kg body weight, and two markers of physical fatigue were evaluated: body weight and blood lactic acid (LA). The percentages of CD3+ lymphocytes, CD4+ lymphocytes, and CD8+ lymphocytes in the spleens of the rats were evaluated using flow cytometric analysis. Serum IFN-gamma (IFN-γ) and IL-4 contents were detected by ELISA. Results: Increased body weight and reduced blood LA concentrations were found in the rat of Rg3 group and A+Rg3 group than that in CFS group. The rat of Rg3 group and A+Rg3 group also showed a significant increase in the percentage of CD4+ lymphocytes and a significant decrease in the percentage of CD8+ lymphocytes and correct CD4+/CD8+ ratio. Compared with the CFS group, the level of IFN-γ in the Rg3, acupuncture and A+Rg3 groups was reduced and IL-4 was increased. Conclusions: Acupuncture and Rg3 can improve the immune system activity of CFS rats and acupuncturing Pishu combined with Rg3 was significantly superior compared with Rg3 and acupuncture, respectively. PMID:26770528

  16. Comparison of Engine Cycle Codes for Rocket-Based Combined Cycle Engines

    NASA Technical Reports Server (NTRS)

    Waltrup, Paul J.; Auslender, Aaron H.; Bradford, John E.; Carreiro, Louis R.; Gettinger, Christopher; Komar, D. R.; McDonald, J.; Snyder, Christopher A.

    2002-01-01

    This paper summarizes the results from a one day workshop on Rocket-Based Combined Cycle (RBCC) Engine Cycle Codes held in Monterey CA in November of 2000 at the 2000 JANNAF JPM with the authors as primary participants. The objectives of the workshop were to discuss and compare the merits of existing Rocket-Based Combined Cycle (RBCC) engine cycle codes being used by government and industry to predict RBCC engine performance and interpret experimental results. These merits included physical and chemical modeling, accuracy and user friendliness. The ultimate purpose of the workshop was to identify the best codes for analyzing RBCC engines and to document any potential shortcomings, not to demonstrate the merits or deficiencies of any particular engine design. Five cases representative of the operating regimes of typical RBCC engines were used as the basis of these comparisons. These included Mach 0 sea level static and Mach 1.0 and Mach 2.5 Air-Augmented-Rocket (AAR), Mach 4 subsonic combustion ramjet or dual-mode scramjet, and Mach 8 scramjet operating modes. Specification of a generic RBCC engine geometry and concomitant component operating efficiencies, bypass ratios, fuel/oxidizer/air equivalence ratios and flight dynamic pressures were provided. The engine included an air inlet, isolator duct, axial rocket motor/injector, axial wall fuel injectors, diverging combustor, and exit nozzle. Gaseous hydrogen was used as the fuel with the rocket portion of the system using a gaseous H2/O2 propellant system to avoid cryogenic issues. The results of the workshop, even after post-workshop adjudication of differences, were surprising. They showed that the codes predicted essentially the same performance at the Mach 0 and I conditions, but progressively diverged from a common value (for example, for fuel specific impulse, Isp) as the flight Mach number increased, with the largest differences at Mach 8. The example cases and results are compared and discussed in this paper.

  17. Coal-gasification combined-cycle power generation

    SciTech Connect

    Roberts, J.A.

    1984-06-01

    Rolls-Royce has joined forces with Foster Wheeler to offer a modern power plant that integrates the benefits of coal gasification with the efficiency advantages of combined-cycle power generation. Powered by fuel gas from two parallel Lurgi slagging gasifiers, the 150-MW power station employs two Rolls-Royce SK60 gas-turbine generating sets. The proposed plant is designed for continuous power generation and should operate efficiently down to one-third of its rated capacity. Rolls estimates that the installed cost for this station would be lower than that for a conventional coal-fired station of the same output with comparable operating costs. Cooling water requirements would be less than half those of a coal-fired station.

  18. Integrated gasifier combined cycle polygeneration system to produce liquid hydrogen

    NASA Technical Reports Server (NTRS)

    Burns, R. K.; Staiger, P. J.; Donovan, R. M.

    1982-01-01

    An integrated gasifier combined cycle (IGCC) system which simultaneously produces electricity, process steam, and liquid hydrogen was evaluated and compared to IGCC systems which cogenerate electricity and process steam. A number of IGCC plants, all employing a 15 MWe has turbine and producing from 0 to 20 tons per day of liquid hydrogen and from 0 to 20 MWt of process steam were considered. The annual revenue required to own and operate such plants was estimated to be significantly lower than the potential market value of the products. The results indicate a significant potential economic benefit to configuring IGCC systems to produce a clean fuel in addition to electricity and process steam in relatively small industrial applications.

  19. Gasification combined cycle: Carbon dioxide recovery, transport, and disposal

    SciTech Connect

    Doctor, R.D.; Molburg, J.C.; Thimmapuram, P.; Berry, G.F.; Livengood, C.D. ); Johnson, R.A. )

    1993-01-01

    Initiatives to limit carbon dioxide (CO[sub 2]) emissions have drawn considerable interest to integrated gasification combined-cycle (IGCC) power generation. This process can reduce C0[sub 2] production because of its higher efficiency, and it is amenable to C0[sub 2] capture, because C0[sub 2] can be removed before combustion and the associated dilution with atmospheric nitrogen. This paper presents a process-design baseline that encompasses the IGCC system, C0[sub 2] transport by pipeline, and land-based sequestering of C0[sub 2] in geological reservoirs.The intent of this study is to provide the C0[sub 2] budget, or an equivalent C0[sub 2]'' budget, associated with each of the individual energy-cycle steps. Design capital and operating costs for the process are included in the full study but are not reported in the present paper. The value used for the equivalent C0[sub 2]'' budget will be 1 kg C0[sub 2]/kWh[sub e].

  20. High Cycle Fatigue Properties Of Electron Beam Melted TI-6AL-4V Samples Without And With Integrated Defects ("Effects Of Defects")

    NASA Astrophysics Data System (ADS)

    Brandl, Erhard; Greitemeier, Daniel; Maier, Hans Jurgen; Syassen, Freerk

    2012-07-01

    The understanding of additive manufactured material properties is still at an early stage and mostly not profound. Nowadays, there is only little experience in predicting the effect of defects (e.g. porosity, unmelted spots, insufficient bonding between the layers) on the fatigue behaviour. In this paper, some of these questions are adressed. An electron beam melting process is used to manufacture Ti-6Al-4V high cycle fatigue samples without and with intentionally integrated defects inside of the samples. The samples were annealed or hot isostatically pressed. The defects were analysed by non- destructive methods before and by light/electron microscopy after the tests. In order to predict the high cycle fatigue properties, the crack propagation properties of the material (da/dN - ΔK curve) were tested and AFGROW simulation was used.

  1. Estimation of high temperature low cycle fatigue on the basis of inelastic strain and strainrate

    NASA Technical Reports Server (NTRS)

    Berkovits, A.

    1986-01-01

    Fatigue life at elevated temperature can be predicted by introducing parametric values obtained from monotonic constitutive behavior into the Universal-Slopes Equation. For directionally solidified MAR-M200+HF at 975 C, these parameters are the maximum stress achievable under entirely plastic (time-independent) and purely creep (time-dependent) conditions and the corresponding inelastic strains, as well as the elastic modulus. For materials which exhibit plasticity/creep interaction, two more pairs of monotonic parameters must be evaluated for fatigue life prediction. This life-prediction method based on the Universal-Slopes Equation, resulted from a constitutive model characterizing monotonic and cyclic data as inelastic strainrate as a function of inelastic strain. Characterizing monotonic data is this way, permitted distinction between different material responses such as strain-hardening, strain-softening, and dynamic recovery effects. Understanding and defining the region of influence of each of these effects facilitated formulation of the constitutive model in relation to the mechanical and microstructural processes occurring in the material under cyclic loading.

  2. Combined glucose ingestion and mouth rinsing improves sprint cycling performance.

    PubMed

    Chong, Edwin; Guelfi, Kym J; Fournier, Paul A

    2014-12-01

    This study investigated whether combined ingestion and mouth rinsing with a carbohydrate solution could improve maximal sprint cycling performance. Twelve competitive male cyclists ingested 100 ml of one of the following solutions 20 min before exercise in a randomized double-blinded counterbalanced order (a) 10% glucose solution, (b) 0.05% aspartame solution, (c) 9.0% maltodextrin solution, or (d) water as a control. Fifteen min after ingestion, repeated mouth rinsing was carried out with 11 × 15 ml bolus doses of the same solution at 30-s intervals. Each participant then performed a 45-s maximal sprint effort on a cycle ergometer. Peak power output was significantly higher in response to the glucose trial (1188 ± 166 W) compared with the water (1036 ± 177 W), aspartame (1088 ± 128 W) and maltodextrin (1024 ± 202 W) trials by 14.7 ± 10.6, 9.2 ± 4.6 and 16.0 ± 6.0% respectively (p < .05). Mean power output during the sprint was significantly higher in the glucose trial compared with maltodextrin (p < .05) and also tended to be higher than the water trial (p = .075). Glucose and maltodextrin resulted in a similar increase in blood glucose, and the responses of blood lactate and pH to sprinting did not differ significantly between treatments (p > .05). These findings suggest that combining the ingestion of glucose with glucose mouth rinsing improves maximal sprint performance. This ergogenic effect is unlikely to be related to changes in blood glucose, sweetness, or energy sensing mechanisms in the gastrointestinal tract. PMID:24668608

  3. Parametric Study Conducted of Rocket- Based, Combined-Cycle Nozzles

    NASA Technical Reports Server (NTRS)

    Steffen, Christopher J., Jr.; Smith, Timothy D.

    1998-01-01

    Having reached the end of the 20th century, our society is quite familiar with the many benefits of recycling and reusing the products of civilization. The high-technology world of aerospace vehicle design is no exception. Because of the many potential economic benefits of reusable launch vehicles, NASA is aggressively pursuing this technology on several fronts. One of the most promising technologies receiving renewed attention is Rocket-Based, Combined-Cycle (RBCC) propulsion. This propulsion method combines many of the efficiencies of high-performance jet aircraft with the power and high-altitude capability of rocket engines. The goal of the present work at the NASA Lewis Research Center is to further understand the complex fluid physics within RBCC engines that govern system performance. This work is being performed in support of NASA's Advanced Reusable Technologies program. A robust RBCC engine design optimization demands further investigation of the subsystem performance of the engine's complex propulsion cycles. The RBCC propulsion system under consideration at Lewis is defined by four modes of operation in a singlestage- to-orbit configuration. In the first mode, the engine functions as a rocket-driven ejector. When the rocket engine is switched off, subsonic combustion (mode 2) is present in the ramjet mode. As the vehicle continues to accelerate, supersonic combustion (mode 3) occurs in the ramjet mode. Finally, as the edge of the atmosphere is approached and the engine inlet is closed off, the rocket is reignited and the final accent to orbit is undertaken in an all-rocket mode (mode 4). The performance of this fourth and final mode is the subject of this present study. Performance is being monitored in terms of the amount of thrust generated from a given amount of propellant.

  4. High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 1: Narloy Z

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1974-01-01

    Short-term tensile and low-cycle fatigue data are reported for Narloy Z, a centrifugally cast, copper-base alloy. Tensile tests were performed at room temperature in air and in argon at 482, 538 and 593 C using an axial strain rate of .002/sec to the -1 power. In addition tensile tests were performed at 538 C in an evaluation of tensile properties at strain rates of .004 and .01/sec to the -1 power. Ultimate and yield strength values of about 315 and 200 MN/sq m respectively were recorded at room temperature and these decreased to about 120 and 105 respectively as the temperature was increased to 593 C. Reduction in area values were recorded in the range from 40 to 50% with some indication of a minimum ductility point at 538 C.

  5. Effects of geometry and materials on low cycle fatigue life of turbine blades in LOX/hydrogen rocket engines

    NASA Technical Reports Server (NTRS)

    Ryan, R. M.; Gross, L. A.

    1986-01-01

    This paper presents the results of an advanced turbine blade test program aimed at improving turbine blade low cycle fatigue (LCF) life. A total of 21 blades were tested in a blade thermal tester. The blades were made of MAR-M-246(Hf)DS and PWA-1480SC in six different geometries. The test results show that the PWA-1480SC material improved life by a factor of 1.7 to 3.0 over the current MAR-M-246(Hf)DS. The geometry changes yielded life improvements as high as 20 times the baseline blade made of PWA-1480SC and 34 times the baseline MAR-M-246DS blade.

  6. Current activities in standardization of high-temperature, low-cycle-fatigue testing techniques in the United States

    NASA Technical Reports Server (NTRS)

    Verrilli, Michael J.; Ellis, J. Rodney; Swindeman, Robert W.

    1990-01-01

    The American Society for Testing and Materials (ASTM) standard E606-80 is the most often used recommended testing practice for low-cycle-fatigue (LCF) testing in the United States. The standard was first adopted in 1977 for LCF testing at room temperature and was modified in 1980 to include high-temperature testing practices. Current activity within ASTM is aimed at extending the E606-80 recommended practices to LCF under thermomechanical conditions, LCF in high-pressure hydrogen, and LCF in metal-matrix composite materials. Interlaboratory testing programs conducted to generate a technical base for modifying E606-80 for the aforementioned LCF test types are discussed.

  7. Combining passive thermography and acoustic emission for large area fatigue damage growth assessment of a composite structure

    NASA Astrophysics Data System (ADS)

    Zalameda, Joseph N.; Horne, Michael R.; Madaras, Eric I.; Burke, Eric R.

    2016-05-01

    Passive thermography and acoustic emission data were obtained for improved real time damage detection during fatigue loading. A strong positive correlation was demonstrated between acoustic energy event location and thermal heating, especially if the structure under load was nearing ultimate failure. An image processing routine was developed to map the acoustic emission data onto the thermal imagery. This required removing optical barrel distortion and angular rotation from the thermal data. The acoustic emission data were then mapped onto thermal data, revealing the cluster of acoustic emission event locations around the thermal signatures of interest. By combining both techniques, progression of damage growth is confirmed and areas of failure are identified. This technology provides improved real time inspections of advanced composite structures during fatigue testing.

  8. Cognitive and Physical Fatigue Tasks Enhance Pain, Cognitive Fatigue and Physical Fatigue in People with Fibromyalgia

    PubMed Central

    Dailey, Dana L; Keffala, Valerie J; Sluka, Kathleen A

    2014-01-01

    Objective Fibromyalgia is a condition characterized by chronic widespread muscle pain and fatigue. The primary objective of this study was to determine if pain, perceived cognitive fatigue, and perceived physical fatigue were enhanced in participants with fibromyalgia compared to healthy controls during a cognitive fatigue task, a physical fatigue task and a dual fatigue task. Methods Twenty four people with fibromyalgia and 33 healthy controls completed pain, fatigue and function measures. A cognitive fatigue task (Controlled Oral Word Association Test) and physical fatigue task (Valpar peg test) were done individually and combined for a dual fatigue task. Resting pain, perceived cognitive fatigue and perceived physical fatigue were assessed during each task using visual analogue scales. Function was assessed with shoulder range of motion and grip. Results People with fibromyalgia had significantly higher increases in pain, cognitive fatigue and physical fatigue when compared to healthy controls after completion of a cognitive fatigue task, a physical fatigue task, or a dual fatigue task (p<0.01). People with fibromyalgia performed equivalently on measures of physical performance and cognitive performance on the physical and cognitive fatigue tasks, respectively. Conclusions These data show that people with fibromyalgia show larger increases in pain, perceived cognitive fatigue and perceived physical fatigue to both cognitive and physical fatigue tasks compared to healthy controls. The increases in pain and fatigue during cognitive and physical fatigue tasks could influence subject participation in daily activities and rehabilitation. PMID:25074583

  9. Effect of Solder-Joint Geometry on the Low-Cycle Fatigue Behavior of Sn-xAg-0.7Cu

    NASA Astrophysics Data System (ADS)

    Lee, Hwa-Teng; Huang, Kuo-Chen

    2016-07-01

    Low-cycle fatigue tests of Sn-Ag-Cu (SAC) Pb-free solder joints under fixed displacement were performed to evaluate the influence of Ag content (0-3 wt.%) and solder-joint geometry (barrel and hourglass types) on solder-joint fatigue behavior and reliability. The solder joints were composed of fine particles of Ag3Sn and Cu6Sn5, which aggregated as an eutectic constituent at grain boundaries of the primary β-Sn phase and formed a dense network structure. A decrease in the Ag content resulted in coarsening of the β-Sn and eutectic phases, which, in turn, decreased the strength of the joint and caused earlier failure. Solder joints in the hourglass form exhibited better fatigue performance with longer life than barrel-type joints. The sharp contact angle formed between the solder and the Cu substrate by the barrel-type joints concentrated stress, which compromised fatigue reliability. The addition of Ag to the solder, however, enhanced fatigue performance because of strengthening caused by Ag3Sn formation. The cracks of the barrel-type SAC solder joints originated mostly at the contact corner and propagated along the interfacial layer between the interfacial intermetallic compound (IMC) and solder matrix. Hourglass-type solder joints, however, demonstrated both crack initiation and propagation in the solder matrix (solder mode). The addition of 1.5-2.0 wt.% Ag to SAC solder appears to enhance the fatigue performance of solder joints while maintaining sufficient strength.

  10. High-Temperature, Low-Cycle Fatigue of Copper-Base Alloys for Rocket Nozzles. Part 1: Data Summary for Materials Tested in Prior Programs

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1975-01-01

    A more detailed analysis of the results obtained in 188 previously reported low-cycle fatigue tests of various candidate materials for regeneratively-cooled, reusable rocket nozzle liners was reported. Plots of load range versus cycles were reported for each test along with a stress-strain hysteresis loop near half-life. In addition, a summary table was provided to compare N5 (cycles to a five percent load range drop) and Nf (cycles to complete specimen separation) values for each test.

  11. Microstructure Evolution Associated with a Superior Low-Cycle Fatigue Resistance of the Fe-30Mn-4Si-2Al Alloy

    NASA Astrophysics Data System (ADS)

    Nikulin, Ilya; Sawaguchi, Takahiro; Ogawa, Kazuyuki; Tsuzaki, Kaneaki

    2015-11-01

    The microstructure evolution responsible for the superior low-cycle fatigue (LCF) resistance ( N f > 8000 cycles at a total strain range of 2 pct) was studied in the Fe-30Mn-4Si-2Al alloy susceptible to strain-induced martensitic transformation. To investigate the microstructure effect on the LCF behaviors of the alloy, a series of interrupted fatigue tests at total strain range of 2 pct were carried out. A characteristic softening stage followed by the secondary hardening was observed during cyclic loading of the studied alloy. This softening is associated with the strain localization caused by persistent Lüders bands formation and the transformation of Lüders bands into strain-induced ɛ-martensite is found to have a key role in the delayed fatigue fracture of the alloy being studied. Therefore, the continuous transformation process involving Lüders bands and ɛ-martensite formation associated with intermediate stacking fault energy (SFE) ( γ SF of 14 mJ/m2) is necessary to prevent the rearrangement of dislocations into walls/channels and substructures inherent to high-SFE ( γ SF higher 20 mJ/m2) alloys capable to accelerated fatigue damage. However, sluggish martensite transformation kinetics is necessary to delay the formation of the ɛ-martensite associated with the development and propagation of fatigue crack in alloys with very low SFE.

  12. A critical assessment of the mechanistic aspects in Haynes 188 during low-cycle fatigue in the range 25 C to 1000 C

    SciTech Connect

    Rao, K.B.S.; Allen, G.P.; Ellis, J.R.; Castelli, M.G.

    1997-02-01

    A cobalt-nickel-chromium-tungsten alloy, Haynes 188, is currently used in many military and commercial aircraft turbine engines for combustor liners and for the liquid oxygen posts in the main injector of the space shuttle main engines. The low-cycle fatigue (LCF) behavior of Haynes 188 has been investigated over a range of temperatures between 25 C and 1,000 C employing a triangular waveform and a constant strain amplitude of {+-}0.4 pct. Correlations between macroscopic cyclic deformation and fatigue life with the various microstructural phenomena were enabled through scanning electron microscopy (SEM) and transmission electron microscopy (TEM), detailing the crack initiation and propagation modes, deformation substructure, and carbide precipitation. Cyclic stress response varied as a complex function of temperature. Dynamic strain aging (DSA) was found to occur over a wide temperature range between 300 C and 750 C. In the DSA domain, the alloy exhibited marked cyclic hardening with a pronounced maximum at 650 C. Toward the end of the DSA domain, dislocation pinning by M{sub 23}C{sub 6} precipitates occurred predominantly. The deformation behavior below and above the DSA domain has also ben investigated in detail. The temperature dependence of LCF life showed a maximum at {approx}300 C. The drastic reduction in life between 300 C and 850 C has been ascribed primarily to the deleterious effects of DSA on crack initiation and propagation, while the lower life at temperatures less than 200 C has been attributed to the combined influence of low ductility and larger cyclic response stress.

  13. Arm-cycling sprints induce neuromuscular fatigue of the elbow flexors and alter corticospinal excitability of the biceps brachii.

    PubMed

    Pearcey, Gregory E P; Bradbury-Squires, David J; Monks, Michael; Philpott, Devin; Power, Kevin E; Button, Duane C

    2016-02-01

    We examined the effects of arm-cycling sprints on maximal voluntary elbow flexion and corticospinal excitability of the biceps brachii. Recreationally trained athletes performed ten 10-s arm-cycling sprints interspersed with 150 s of rest in 2 separate experiments. In experiment A (n = 12), maximal voluntary contraction (MVC) force of the elbow flexors was measured at pre-sprint 1, post-sprint 5, and post-sprint 10. Participants received electrical motor point stimulation during and following the elbow flexor MVCs to estimate voluntary activation (VA). In experiment B (n = 7 participants from experiment A), supraspinal and spinal excitability of the biceps brachii were measured via transcranial magnetic and transmastoid electrical stimulation that produced motor evoked potentials (MEPs) and cervicomedullary motor evoked potentials (CMEPs), respectively, during a 5% isometric MVC at pre-sprint 1, post-sprint 1, post-sprint 5, and post-sprint 10. In experiment A, mean power output, MVC force, potentiated twitch force, and VA decreased 13.1% (p < 0.001), 8.7% (p = 0.036), 27.6% (p = 0.003), and 5.6% (p = 0.037), respectively, from pre-sprint 1 to post-sprint 10. In experiment B, (i) MEPs decreased 42.1% (p = 0.002) from pre-sprint 1 to post-sprint 5 and increased 40.1% (p = 0.038) from post-sprint 5 to post-sprint 10 and (ii) CMEPs increased 28.5% (p = 0.045) from post-sprint 1 to post-sprint 10. Overall, arm-cycling sprints caused neuromuscular fatigue of the elbow flexors, which corresponded with decreased supraspinal and increased spinal excitability of the biceps brachii. The different post-sprint effects on supraspinal and spinal excitability may illustrate an inhibitory effect on supraspinal drive that reduces motor output and, therefore, decreases arm-cycling sprint performance. PMID:26799694

  14. Experimental study of cyclic creep and high-cycle fatigue of welded joints of St3 steel by the DIC technique

    SciTech Connect

    Kibitkin, Vladimir V. Solodushkin, Andrey I. Pleshanov, Vasily S.

    2015-10-27

    In the paper the mechanisms of plastic deformation and fracture of welded joints of steel St3 were investigated at high-cycle fatigue and cyclic creep by the digital image correlation (DIC) technique. The evolution of strain rate is studied for the following regions: base metal, HAZ, and fusion zone. This strain rate evolution can be considered as a mechanical response of material. Three stages of deformation evolution are shown: deformation hardening (I), fatigue crack initiation (II), and the last stage is related to main crack (III). Two criteria are offered to evaluate the current mechanical state of welded joints.

  15. Experimental study of cyclic creep and high-cycle fatigue of welded joints of St3 steel by the DIC technique

    NASA Astrophysics Data System (ADS)

    Kibitkin, Vladimir V.; Solodushkin, Andrey I.; Pleshanov, Vasily S.

    2015-10-01

    In the paper the mechanisms of plastic deformation and fracture of welded joints of steel St3 were investigated at high-cycle fatigue and cyclic creep by the digital image correlation (DIC) technique. The evolution of strain rate is studied for the following regions: base metal, HAZ, and fusion zone. This strain rate evolution can be considered as a mechanical response of material. Three stages of deformation evolution are shown: deformation hardening (I), fatigue crack initiation (II), and the last stage is related to main crack (III). Two criteria are offered to evaluate the current mechanical state of welded joints.

  16. Use of ultrasonic back-reflection intensity for predicting the onset of crack growth due to low-cycle fatigue in stainless steel under block loading.

    PubMed

    Islam, Md Nurul; Arai, Yoshio; Araki, Wakako

    2015-02-01

    The present study proposes the use of ultrasonic back-reflected waves for evaluating low cycle fatigue crack growth from persistent slip bands (PSBs) of stainless steel under block loading. Fatigue under high-low block loading changes the back-reflected intensity of the ultrasonic wave that emanates from the surface. Measuring the change in ultrasonic intensity can predict the start of crack growth with reasonable accuracy. The present study also proposes a modified constant cumulative plastic strain method and a PSB damage evolution model to predict the onset of crack growth under block loads. PMID:25287974

  17. A comparison of the effects of fatigue on subjective and objective assessment of situation awareness in cycling.

    PubMed

    Knez, Wade L; Ham, Daniel J

    2006-01-01

    Maximal effort on a 30 km Time Trial (TT30) was examined to assess whether it would elicit changes in objective and subjective tests of the participants' perception of the environment and their ability to anticipate future occurrences (situation awareness; SA) and to determine the effect of post-exercise recovery on SA. Nine experienced (5.22 ± 2.77 years) road cyclists had their objective and subjective levels of SA assessed prior to and at the completion of two TT30. The participants' results were compared to measurements of maximal oxygen uptake (VO2max), peak power output (PPO), age and years of competitive cycle racing experience. Fatigue resulting from maximal effort on a TT30 produced significant changes in both the objective and subjective test of SA. Effect sizes of 0.93 and 0.99 indicated that the first and second TT30 were likely or almost certain to have a beneficial effect on the objective assessment of SA. However, the effect sizes of 0.97 and 0.95 relating to the subjective assessment of cognitive performance on the first and second TT30 showed that it was very likely the participants' had an increased difficulty in maintaining SA. A recovery period of up to three minutes post TT30 had no effect on SA. Changes in SA had no relationship with measurements of VO2max, peak power output (PPO), age and years of competitive cycle racing experience. The findings suggest that within a laboratory environment, participants consistently underestimate their ability to make accurate assessments of their cycling environment compared to objective measures of their SA. Key PointsExhaustive exercise from a TT30 produces significant changes in both subjective and objective SA.This study indicates that fatigued participants underestimate their ability to maintain SA.A time period of three minutes is not enough to observe a recovery effect on subjective or objective SA.Both the objective and subjective tests proved to be reliable assessments of SA. PMID:24198685

  18. Low-cycle fatigue of Type 347 stainless steel and Hastelloy alloy X in hydrogen gas and in air at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Jaske, C. E.; Rice, R. C.; Buchheit, R. D.; Roach, D. B.; Porfilio, T. L.

    1976-01-01

    An investigation was conducted to assess the low-cycle fatigue resistance of two alloys, Type 347 stainless steel and Hastelloy Alloy X, that were under consideration for use in nuclear-powered rocket vehicles. Constant-amplitude, strain-controlled fatigue tests were conducted under compressive strain cycling at a constant strain rate of 0.001/sec and at total axial strain ranges of 1.5, 3.0, and 5.0 %, in both laboratory-air and low-pressure hydrogen-gas environments at temperatures from 538 to 871 C. Specimens were obtained from three heats of Type 347 stainless steel bar and two heats of Hastelloy Alloy X. The tensile properties of each heat were determined at 21, 538, 649, and 760 C. The continuous cycling fatigue resistance was determined for each heat at temperatures of 538, 760, and 871 C. The Type 347 stainless steel exhibited equal or superior fatigue resistance to the Hastelloy Alloy X at all conditions of this study.

  19. Analytical and experimental investigation of aircraft metal structures reinforced with filamentary composites. Phase 2: Structural fatigue, thermal cycling, creep, and residual strength

    NASA Technical Reports Server (NTRS)

    Blichfeldt, B.; Mccarty, J. E.

    1972-01-01

    Specimens representative of metal aircraft structural components reinforced with boron filamentary composites were manufactured and tested under cyclic loading, cyclic temperature, or continuously applied loading to evaluate some of the factors that affect structural integrity under cyclic conditions. Bonded, stepped joints were used throughout to provide composite-to-metal transition regions at load introduction points. Honeycomb panels with titanium or aluminum faces reinforced with unidirectional boron composite were fatigue tested at constant amplitude under completely reversed loading. Results indicated that the matrix material was the most fatigue-sensitive part of the design, with debonding initiating in the stepped joints. However, comparisons with equal weight all-metal specimens show a 10 to 50 times improved fatigue life. Fatigue crack propagation and residual strength were studied for several different stiffened panel concepts, and were found to vary considerably depending on the configuration. Composite-reinforced metal specimens were also subjected to creep and thermal cycling tests. Thermal cycling of stepped joint tensile specimens resulted in a ten percent decrease in residual strength after 4000 cycles.

  20. A Combined Experimental/Computational Investigation of a Rocket Based Combined Cycle Inlet

    NASA Technical Reports Server (NTRS)

    Smart, Michael K.; Trexler, Carl A.; Goldman, Allen L.

    2001-01-01

    A rocket based combined cycle inlet geometry has undergone wind tunnel testing and computational analysis with Mach 4 flow at the inlet face. Performance parameters obtained from the wind tunnel tests were the mass capture, the maximum back-pressure, and the self-starting characteristics of the inlet. The CFD analysis supplied a confirmation of the mass capture, the inlet efficiency and the details of the flowfield structure. Physical parameters varied during the test program were cowl geometry, cowl position, body-side bleed magnitude and ingested boundary layer thickness. An optimum configuration was determined for the inlet as a result of this work.

  1. Model Predictive Control of Integrated Gasification Combined Cycle Power Plants

    SciTech Connect

    B. Wayne Bequette; Priyadarshi Mahapatra

    2010-08-31

    The primary project objectives were to understand how the process design of an integrated gasification combined cycle (IGCC) power plant affects the dynamic operability and controllability of the process. Steady-state and dynamic simulation models were developed to predict the process behavior during typical transients that occur in plant operation. Advanced control strategies were developed to improve the ability of the process to follow changes in the power load demand, and to improve performance during transitions between power levels. Another objective of the proposed work was to educate graduate and undergraduate students in the application of process systems and control to coal technology. Educational materials were developed for use in engineering courses to further broaden this exposure to many students. ASPENTECH software was used to perform steady-state and dynamic simulations of an IGCC power plant. Linear systems analysis techniques were used to assess the steady-state and dynamic operability of the power plant under various plant operating conditions. Model predictive control (MPC) strategies were developed to improve the dynamic operation of the power plants. MATLAB and SIMULINK software were used for systems analysis and control system design, and the SIMULINK functionality in ASPEN DYNAMICS was used to test the control strategies on the simulated process. Project funds were used to support a Ph.D. student to receive education and training in coal technology and the application of modeling and simulation techniques.

  2. Rocket-Based Combined Cycle Engine Concept Development

    NASA Technical Reports Server (NTRS)

    Ratekin, G.; Goldman, Allen; Ortwerth, P.; Weisberg, S.; McArthur, J. Craig (Technical Monitor)

    2001-01-01

    The development of rocket-based combined cycle (RBCC) propulsion systems is part of a 12 year effort under both company funding and contract work. The concept is a fixed geometry integrated rocket, ramjet, scramjet, which is hydrogen fueled and uses hydrogen regenerative cooling. The baseline engine structural configuration uses an integral structure that eliminates panel seals, seal purge gas, and closeout side attachments. Engine A5 is the current configuration for NASA Marshall Space Flight Center (MSFC) for the ART program. Engine A5 models the complete flight engine flowpath of inlet, isolator, airbreathing combustor, and nozzle. High-performance rocket thrusters are integrated into the engine enabling both low speed air-augmented rocket (AAR) and high speed pure rocket operation. Engine A5 was tested in GASL's new Flight Acceleration Simulation Test (FAST) facility in all four operating modes, AAR, RAM, SCRAM, and Rocket. Additionally, transition from AAR to RAM and RAM to SCRAM was also demonstrated. Measured performance demonstrated vision vehicle performance levels for Mach 3 AAR operation and ramjet operation from Mach 3 to 4. SCRAM and rocket mode performance was above predictions. For the first time, testing also demonstrated transition between operating modes.

  3. Life cycle assessment of a biomass gasification combined-cycle power system

    SciTech Connect

    Mann, M.K.; Spath, P.L.

    1997-12-01

    The potential environmental benefits from biomass power are numerous. However, biomass power may also have some negative effects on the environment. Although the environmental benefits and drawbacks of biomass power have been debated for some time, the total significance has not been assessed. This study serves to answer some of the questions most often raised in regard to biomass power: What are the net CO{sub 2} emissions? What is the energy balance of the integrated system? Which substances are emitted at the highest rates? What parts of the system are responsible for these emissions? To provide answers to these questions, a life cycle assessment (LCA) of a hypothetical biomass power plant located in the Midwest United States was performed. LCA is an analytical tool for quantifying the emissions, resource consumption, and energy use, collectively known as environmental stressors, that are associated with converting a raw material to a final product. Performed in conjunction with a technoeconomic feasibility study, the total economic and environmental benefits and drawbacks of a process can be quantified. This study complements a technoeconomic analysis of the same process, reported in Craig and Mann (1996) and updated here. The process studied is based on the concept of power Generation in a biomass integrated gasification combined cycle (BIGCC) plant. Broadly speaking, the overall system consists of biomass production, its transportation to the power plant, electricity generation, and any upstream processes required for system operation. The biomass is assumed to be supplied to the plant as wood chips from a biomass plantation, which would produce energy crops in a manner similar to the way food and fiber crops are produced today. Transportation of the biomass and other materials is by both rail and truck. The IGCC plant is sized at 113 MW, and integrates an indirectly-heated gasifier with an industrial gas turbine and steam cycle. 63 refs., 34 figs., 32 tabs.

  4. Life cycle assessment of a biomass gasification combined-cycle power system

    SciTech Connect

    Mann, M.K.; Spath, P.L.

    1997-12-01

    The potential environmental benefits from biomass power are numerous. However, biomass power may also have some negative effects on the environment. Although the environmental benefits and drawbacks of biomass power have been debated for some time, the total significance has not been assessed. This study serves to answer some of the questions most often raised in regard to biomass power: What are the net CO{sub 2} emissions? What is the energy balance of the integrated system? Which substances are emitted at the highest rates? What parts of the system are responsible for these emissions? To provide answers to these questions, a life cycle assessment (LCA) of a hypothetical biomass power plant located in the Midwest United States was performed. LCA is an analytical tool for quantifying the emissions, resource consumption, and energy use, collectively known as environmental stressors, that are associated with converting a raw material to a final product. Performed in conjunction with a t echnoeconomic feasibility study, the total economic and environmental benefits and drawbacks of a process can be quantified. This study complements a technoeconomic analysis of the same process, reported in Craig and Mann (1996) and updated here. The process studied is based on the concept of power Generation in a biomass integrated gasification combined cycle (BIGCC) plant. Broadly speaking, the overall system consists of biomass production, its transportation to the power plant, electricity generation, and any upstream processes required for system operation. The biomass is assumed to be supplied to the plant as wood chips from a biomass plantation, which would produce energy crops in a manner similar to the way food and fiber crops are produced today. Transportation of the biomass and other materials is by both rail and truck. The IGCC plant is sized at 113 MW, and integrates an indirectly-heated gasifier with an industrial gas turbine and steam cycle. 63 refs., 34 figs., 32 tabs.

  5. Shear/compressive fatigue of insulation systems at low temperatures

    NASA Astrophysics Data System (ADS)

    Reed, R. P.; Fabian, P. E.; Bauer-McDaniel, T. S.

    Fatigue tests under combined compression and shear loading were conducted at 76 K on four types of insulation system fabricated by vacuum-pressure impregnation and pre-impregnation. Fixtures developed for static tests with loading angles of 15 °, 45 °, 75 °, 84 ° and 90 ° were used to apply cyclic loads. Fatigue tests were conducted for each material over a fatigue-life range from 1 to 10 6 cycles. The constructed fatigue S-N curves were approximately linear for all materials; data variability was remarkably low.

  6. Cavitation Fatigue. Embolism and Refilling Cycles Can Weaken the Cavitation Resistance of Xylem1

    PubMed Central

    Hacke, Uwe G.; Stiller, Volker; Sperry, John S.; Pittermann, Jarmila; McCulloh, Katherine A.

    2001-01-01

    Although cavitation and refilling cycles could be common in plants, it is unknown whether these cycles weaken the cavitation resistance of xylem. Stem or petiole segments were tested for cavitation resistance before and after a controlled cavitation-refilling cycle. Cavitation was induced by centrifugation, air drying of shoots, or soil drought. Except for droughted plants, material was not significantly water stressed prior to collection. Cavitation resistance was determined from “vulnerability curves” showing the percentage loss of conductivity versus xylem pressure. Two responses were observed. “Resilient” xylem (Acer negundo and Alnus incana stems) showed no change in cavitation resistance after a cavitation-refilling cycle. In contrast, “weakened” xylem (Populus angustifolia, P. tremuloides, Helianthus annuus stems, and Aesculus hippocastanum petioles) showed considerable reduction in cavitation resistance. Weakening was observed whether cavitation was induced by centrifugation, air dehydration, or soil drought. Observations from H. annuus showed that weakening was proportional to the embolism induced by stress. Air injection experiments indicated that the weakened response was a result of an increase in the leakiness of the vascular system to air seeding. The increased air permeability in weakened xylem could result from rupture or loosening of the cellulosic mesh of interconduit pit membranes during the water stress and cavitation treatment. PMID:11161035

  7. Crack Growth Behavior in the Threshold Region for High Cycle Fatigue Loading

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Zanganehgheshlaghi, Mohannad

    2014-01-01

    The research results described in this paper presents a new understanding of the behavior of fatigue crack growth in the threshold region. It is believed by some crack growth experts that the ASTM load shedding test method does not produce true or valid threshold properties. The concern involves the observed fanning of threshold region da/dN data plots for some materials in which the low R-ratio data fans out or away from the high R-ratio data. This data fanning or elevation of threshold values is obviously caused by an increase in crack closure in the low R-ratio tested specimens. This increase in crack closure is assumed by some investigators to be caused by a plastic wake on the crack surfaces that was created during the load shedding test phase. This study shows that the increase in crack closure is the result of an extensive occurrence of crack bifurcation behavior in some materials, particularly in aluminum alloys, when the crack tip cyclic yield zone size becomes less than the grain size of the alloy. This behavior is related to the high stacking fault energy (SFE) property of aluminum alloys which results in easier slip characteristics. Therefore, the particular fanning behavior in aluminum alloys is a function of intrinsic dislocation property of the materials and that the fanned data represents valid material properties. However, for corrosion sensitive steel alloys used in this study the fanning was caused by a build-up of iron oxide at the crack tip from fretting corrosion.

  8. Statistical optimisation techniques in fatigue signal editing problem

    NASA Astrophysics Data System (ADS)

    Nopiah, Z. M.; Osman, M. H.; Baharin, N.; Abdullah, S.

    2015-02-01

    Success in fatigue signal editing is determined by the level of length reduction without compromising statistical constraints. A great reduction rate can be achieved by removing small amplitude cycles from the recorded signal. The long recorded signal sometimes renders the cycle-to-cycle editing process daunting. This has encouraged researchers to focus on the segment-based approach. This paper discusses joint application of the Running Damage Extraction (RDE) technique and single constrained Genetic Algorithm (GA) in fatigue signal editing optimisation.. In the first section, the RDE technique is used to restructure and summarise the fatigue strain. This technique combines the overlapping window and fatigue strain-life models. It is designed to identify and isolate the fatigue events that exist in the variable amplitude strain data into different segments whereby the retention of statistical parameters and the vibration energy are considered. In the second section, the fatigue data editing problem is formulated as a constrained single optimisation problem that can be solved using GA method. The GA produces the shortest edited fatigue signal by selecting appropriate segments from a pool of labelling segments. Challenges arise due to constraints on the segment selection by deviation level over three signal properties, namely cumulative fatigue damage, root mean square and kurtosis values. Experimental results over several case studies show that the idea of solving fatigue signal editing within a framework of optimisation is effective and automatic, and that the GA is robust for constrained segment selection.

  9. Statistical optimisation techniques in fatigue signal editing problem

    SciTech Connect

    Nopiah, Z. M.; Osman, M. H.; Baharin, N.; Abdullah, S.

    2015-02-03

    Success in fatigue signal editing is determined by the level of length reduction without compromising statistical constraints. A great reduction rate can be achieved by removing small amplitude cycles from the recorded signal. The long recorded signal sometimes renders the cycle-to-cycle editing process daunting. This has encouraged researchers to focus on the segment-based approach. This paper discusses joint application of the Running Damage Extraction (RDE) technique and single constrained Genetic Algorithm (GA) in fatigue signal editing optimisation.. In the first section, the RDE technique is used to restructure and summarise the fatigue strain. This technique combines the overlapping window and fatigue strain-life models. It is designed to identify and isolate the fatigue events that exist in the variable amplitude strain data into different segments whereby the retention of statistical parameters and the vibration energy are considered. In the second section, the fatigue data editing problem is formulated as a constrained single optimisation problem that can be solved using GA method. The GA produces the shortest edited fatigue signal by selecting appropriate segments from a pool of labelling segments. Challenges arise due to constraints on the segment selection by deviation level over three signal properties, namely cumulative fatigue damage, root mean square and kurtosis values. Experimental results over several case studies show that the idea of solving fatigue signal editing within a framework of optimisation is effective and automatic, and that the GA is robust for constrained segment selection.

  10. ''An assessment of integrated gasification combined cycle power generation''

    SciTech Connect

    Hauber, D.A.; Kirk, R.J.; Pietruszkiewicz, J.; Smith, R.S.

    1983-11-01

    This paper presents the results of a comparative study of various selected technologies for coal-fired electric power generation with emphasis on the generation of power using the Integrated Gasification Combined Cycle (IGCC) Concept. This study was managed by Argonne National Laboratory for the U.S. Department of Energy, Office of Coal Utilization. All of the power plant conceptual designs were prepared as grassroots plants with a nominal output of 500 MWe, located in the east-central region of the United States. The designs were based upon a uniform set of design, performance, economic criteria and a 1990 state-of-the-art reference frame. Three IGCC power plant concepts were studied (Texaco, BGC/Lurgi, and Westinghouse gasification processes) and compared with conventional pulverized coal-fired power plants. Each of the IGCC plant concepts were designed to produce a medium-Btu fuel gas which was treated in a SELEXOL processing facility to remove sulfur from the fuel gas in order to meet NSPS SO/sub 2/ emission control requirements. The IGCC power generation facilities for each concept used advanced gas turbines with a rotor inlet temperature of 2,150/sup 0/F. Conventional heat recovery steam generators produced high pressure superheated steam which was expanded through a non-reheat steam turbine exhausting to a conventional condenser. The basic designs, estimated performance, and economics for the IGCC plants are presented for both eastern and western coals with varying sulfur removals and are compared with conventional power plants of the same outputs. A consistent set of technical and economic ground rules was employed in making the comparisons. Each of the base case concepts that were studied were found to be cost competitive under the economic ground rules.

  11. Assessment of integrated gasification combined cycle power generation

    SciTech Connect

    Huber, D.A.; Kirk, R.J.; Pietruszkiewicz, J.; Smith, R.S.

    1983-01-01

    This paper presents the results of a comparative study of various selected technologies for coal-fired electric power generation with emphasis on the generation of power using the Integrated Gasification Combined Cycle (IGCC) Concept. All of the power plant conceptual designs were prepared as grassroots plants with a nominal output of 500 MWe, located in the east-central region of the United States. The designs were based upon a uniform set of design, performance, economic criteria and a 1990 state-of-the-art reference frame. Three IGCC power plant concepts were studied (Texaco, BGC/Lurgi, and Westinghouse gasification processes) and compared with conventional pulverized coal-fired power plants. Each of the IGCC plant concepts were designed to produce a medium-Btu fuel gas which was treated in a SELEXOL processing facility to remove sulfur from the fuel gas in order to meet NSPS SO/sub 2/ emission control requirements. The IGCC power generation facilities for each concept used advanced gas turbines with a rotor inlet temperature of 2150/sup 0/F. Conventional heat recovery steam generators produced high pressure superheated steam which was expanded through a non-reheat steam turbine exhausting to a conventional condenser. The basic designs, estimated performance, and economics for the IGCC plants are presented for both eastern and western coals with varying sulfur removals and are compared with conventional power plants of the same outputs. A consistent set of technical and economic ground rules was employed in making the comparisons. Each of the base case concepts that were studied were found to be cost competitive under the economic ground rules. 8 figures, 12 tables.

  12. Effects of Phase Difference and Mean Stress on the Fatigue Strength of Small-Hole-Containing Specimens Subjected to Combined Load

    NASA Astrophysics Data System (ADS)

    Endo, Masahiro; Ishimoto, Isao

    A unified criterion is proposed that allows one to predict the effects of phase difference and mean stress on the fatigue strength of components containing small holes under combined loading. Combined axial and torsional fatigue tests were conducted using annealed JIS S35C steel and quenched/tempered JIS SCM435 steel specimens containing a small hole of either 100 μm or 500 μm in diameter. The phase differences between axial and torsional loads were 0° and 90°. Non-propagating small cracks were observed to emanate in the radial direction from the holes at the fatigue limit. Moreover, these cracks were always in the plane of maximum principal stress. This indicates that a crack on this specific plane plays an important role in the determination of fatigue strength. A criterion was proposed on the basis of the assumption that at the threshold level, the time-variation in the Mode I stress intensity factor of a crack under multiaxial cyclic loading is equal to that under uniaxial cyclic loading. A predictive method for the determination of fatigue strength under combined loading conditions was also presented making use of this criterion. This method is useful in practice since no fatigue tests are necessary in making predictions. Good agreement between experimental results and predictions was obtained.

  13. A study on the role of grain boundary engineering in promoting high-cycle fatigue resistance and improving reliability in nickel base superalloys for propulsion systems

    NASA Astrophysics Data System (ADS)

    Gao, Yong

    High-cycle fatigue, involving the premature initiation and/or rapid propagation of small cracks to failure due to high-frequency (vibratory) loading, remains the principal cause of failures in military gas-turbine propulsion systems. The objective of this study is to examine whether the resistance to high-cycle fatigue failures can be enhanced by grain-boundary engineering, i.e., through the modification of the spatial distribution and topology of the grain boundaries in the microstructure. While grain boundary engineering has been used to obtain significant improvements in intergranular corrosion and cracking, creep and cavitation behavior, toughness and plasticity, cold-work embrittlement, and weldability, only very limited, but positive, results exist for fatigue. Accordingly, using a commercial polycrystalline nickel base gamma/gamma' superalloy, ME3, as a typical engine disk material, sequential thermomechanical processing, involving alternate cycles of strain and annealing, is used to (i) modify the proportion of special grain boundaries, and (ii) interrupt the connectivity of the random boundaries in the grain boundary network. The processed microstructures are then subjected to fracture-mechanics based high cycle fatigue testing to evaluate how the crack initiation and small- and large-crack growth properties are affected and to examine how the altered grain boundary population and connectivity can influence growth rates and overall lifetimes. The effect of such grain-boundary engineering on the fatigue-crack-propagation behavior of large (˜8 to 20 mm), through-thickness cracks at 25, 700, and 800°C was examined. Although there was little influence of an increased special boundary fraction at ambient temperatures, the resistance to near-threshold crack growth was definitively improved at elevated temperatures, with fatigue threshold-stress intensities some 10 to 20% higher than at 25°C, concomitant with a lower proportion (˜20%) of intergranular

  14. Effects of conventional machining on the high cycle fatigue strength and crack initiation sites of the gamma titanium aluminide alloy Ti-47Al-2Nb-2Cr (at%) at 23 and 760 C

    SciTech Connect

    Jones, P.E.; Eylon, D.

    1999-07-01

    Effects of a deformed surface layer, created by conventional machining, on the high cycle fatigue strength (10e6 cycles) and fatigue initiation sites of Ti-48Al-2Nb-2Cr (at%) were examined above and below the ductile-to-brittle transition temperature. All samples were tested to failure under the same step loading profile. Comparisons were made between samples having the same load history. At room temperature, fatigue strength and initiation sites were equivalent for turned and electropolished surface conditions. At the anticipated service temperature, 760 C, the work hardened layer created by turning quickly recrystallized. This fine recrystallized surface enhanced the fatigue crack initiation resistance of turned specimens when compared to coarse grained electropolished samples which did not recrystallize during the test. The severe surface deformation resulting from conventional machining did not impair the high cycle fatigue behavior of this intermetallic alloy under the conditions evaluated.

  15. Crack Growth Behavior in the Threshold Region for High Cycle Fatigue Loading

    NASA Technical Reports Server (NTRS)

    Forman, R. G.; Zanganeh, M.

    2014-01-01

    This paper describes the results of a research program conducted to improve the understanding of fatigue crack growth rate behavior in the threshold growth rate region and to answer a question on the validity of threshold region test data. The validity question relates to the view held by some experimentalists that using the ASTM load shedding test method does not produce valid threshold test results and material properties. The question involves the fanning behavior observed in threshold region of da/dN plots for some materials in which the low R-ratio data fans out from the high R-ratio data. This fanning behavior or elevation of threshold values in the low R-ratio tests is generally assumed to be caused by an increase in crack closure in the low R-ratio tests. Also, the increase in crack closure is assumed by some experimentalists to result from using the ASTM load shedding test procedure. The belief is that this procedure induces load history effects which cause remote closure from plasticity and/or roughness changes in the surface morphology. However, experimental studies performed by the authors have shown that the increase in crack closure is a result of extensive crack tip bifurcations that can occur in some materials, particularly in aluminum alloys, when the crack tip cyclic yield zone size becomes less than the grain size of the alloy. This behavior is related to the high stacking fault energy (SFE) property of aluminum alloys which results in easier slip characteristics. Therefore, the fanning behavior which occurs in aluminum alloys is a function of intrinsic dislocation property of the alloy, and therefore, the fanned data does represent the true threshold properties of the material. However, for the corrosion sensitive steel alloys tested in laboratory air, the occurrence of fanning results from fretting corrosion at the crack tips, and these results should not be considered to be representative of valid threshold properties because the fanning is

  16. Complete Response and Fatigue Improvement With the Combined Use of Cyclophosphamide and Quercetin in a Patient With Metastatic Bladder Cancer

    PubMed Central

    Di Lorenzo, Giuseppe; Pagliuca, Martina; Perillo, Teresa; Zarrella, Aquilino; Verde, Antonio; De Placido, Sabino; Buonerba, Carlo

    2016-01-01

    Abstract Bladder cancer is a major cause of cancer-related mortality, with an estimated 74,000 new cases and 16,000 deaths in the United States in 2015. In patients with metastatic disease, vinflunine and taxanes are the most widely used chemotherapy agents in the second-line setting after failure of platinum-based treatment. Cyclophosphamide has been used in combination with paclitaxel in urothelial carcinoma of the bladder, but there are no data about the effectiveness of cyclophosphamide administered as a single agent. We here describe the first case of an advanced bladder cancer patient suffering from grade 2 fatigue. He benefited from administration of third-line single-agent metronomic oral cyclophosphamide plus oral doses of quercetin. A complete, prolonged radiologic response according to the RECIST criteria 1.1 was achieved with minimal toxicity and an improvement in fatigue. Further studies are required to assess the potential benefits associated with the combined use of cyclophosphamide plus quercetin in advanced bladder cancer patients. PMID:26844468

  17. Structure-phase states evolution in Al-Si alloy under electron-beam treatment and high-cycle fatigue

    SciTech Connect

    Konovalov, Sergey Alsaraeva, Krestina Gromov, Victor Semina, Olga; Ivanov, Yurii

    2015-10-27

    By methods of scanning and transmission electron diffraction microscopy the analysis of structure-phase states and defect substructure of silumin subjected to high-intensity electron beam irradiation in various regimes and subsequent fatigue loading up to failure was carried out. It is revealed that the sources of fatigue microcracks are silicon plates of micron and submicron size are not soluble in electron beam processing. The possible reasons of the silumin fatigue life increase under electron-beam treatment are discussed.

  18. Daily Social Enjoyment Interrupts the Cycle of Same-day and Next-day Fatigue in Women with Fibromyalgia

    PubMed Central

    Yeung, Ellen W.; Davis, Mary C.; Aiken, Leona S.; Tennen, Howard A.

    2014-01-01

    Background Fatigue is a debilitating symptom of fibromyalgia (FM) that has limited treatment options. Some evidence, however, has linked positive social engagement with reduced within-day fatigue. Purpose This study elaborated longitudinal within-day and across-day relations between FM fatigue and social enjoyment. Methods 176 women with FM completed 21-day automated diaries assessing morning and end-of-day fatigue, and both afternoon social enjoyment and stress within two social domains: non-spousal and spousal. Results In the non-spousal domain, analysis supported a mediational path from lower morning fatigue to higher afternoon social enjoyment, which predicted lower end-of-day fatigue, and subsequently, lower next-morning fatigue. Enjoyment exerted a greater impact on within-day fatigue than did stress. Patterns in the spousal domain were similar, but the mediated path was nonsignificant. Conclusions Positive social engagement offers relief from FM fatigue that carries over across days and may provide an additional target to enhance the effectiveness of current interventions. PMID:25380634

  19. Stochastic modeling of coal gasification combined cycle systems: Cost models for selected integrated gasification combined cycle (IGCC) systems

    SciTech Connect

    Frey, H.C.; Rubin, E.S.

    1990-06-01

    This report documents cost models developed for selected integrated gasification combined cycle (IGCC) systems. The objective is to obtain a series of capital and operating cost models that can be integrated with an existing set of IGCC process performance models developed at the US Department of Energy Morgantown Energy Technology Center. These models are implemented in ASPEN, a Fortran-based process simulator. Under a separate task, a probabilistic modeling capability has been added to the ASPEN simulator, facilitating analysis of uncertainties in new process performance and cost (Diwekar and Rubin, 1989). One application of the cost models presented here is to explicitly characterize uncertainties in capital and annual costs, supplanting the traditional approach of incorporating uncertainty via a contingency factor. The IGCC systems selected by DOE/METC for cost model development include the following: KRW gasifier with cold gas cleanup; KRW gasifier with hot gas cleanup; and Lurgi gasifier with hot gas cleanup. For each technology, the cost model includes both capital and annual costs. The capital cost models estimate the costs of each major plant section as a function of key performance and design parameters. A standard cost method based on the Electric Power Research Institute (EPRI) Technical Assessment Guide (1986) was adopted. The annual cost models are based on operating and maintenance labor requirements, maintenance material requirements, the costs of utilities and reagent consumption, and credits from byproduct sales. Uncertainties in cost parameters are identified for both capital and operating cost models. Appendices contain cost models for the above three IGCC systems, a number of operating trains subroutines, range checking subroutines, and financial subroutines. 88 refs., 69 figs., 21 tabs.

  20. High temperature, low-cycle fatigue of copper-base alloys in argon. Part 1: Preliminary results for 12 alloys at 1000 F (538 C)

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    Short-term tensile evaluations at room temperature and 538 C and low-cycle fatigue evaluations at 538 C are presented for the following materials: Zirconium copper-annealed, Zirconium copper-1/4 hard, Zirconium copper-1/2 hard, Tellurium copper-1/2 hard, Chromium copper-SA and aged, OFHC copper-hard, OFHC copper-1/4 hard, OFHC copper-annealed, Silver-as drawn, Zr-Cr-Mg copper-SA, CW and aged, Electroformed copper-30-35 ksi, and Co-Be-Zr- copper-SA, aged. A total of 50 tensile tests and 76 low-cycle fatigue tests were performed using a strain rate of 0.2 percent per second.

  1. Dynamic response and acoustic fatigue of stiffened composite structure

    NASA Technical Reports Server (NTRS)

    Soovere, J.

    1984-01-01

    The results of acoustic fatigue and dynamic response tests performed on L-1011 graphite-epoxy (GrE) aileron and panel components are reported. The aileron featured glass microballoons between the GrE skins. Tests yielded random fatigue data from double and single cantilever coupons and modal data from impedance hammer and loudspeaker impulses. Numerical and sample test data were obtained on combined acoustic and shear loads, acoustic and thermal loads, random fatigue and damping of the integrally stiffened and secondary bonded panels. The fatigue data indicate a fatigue life beyond 10 million cycles. The acoustic data suggested that noise transmission could be enhanced in the integrally stiffened panels, which were more acoustic-fatigue resistant than were the secondary bonded panels.

  2. Interconnect fatigue design for terrestrial photovoltaic modules

    SciTech Connect

    Mon, G. R.; Moore, D. M.; Ross, Jr., R. G.

    1982-03-01

    Fatigue of solar cell electrical interconnects due to thermal cycling has historically been a major failure mechanism in photovoltaic arrays; the results of a comprehensive investigation of interconnect fatigue that has led to the definition of useful reliability-design and life-prediction algorithms are presented. Experimental data gathered in this study indicate that the classical strain-cycle (fatigue) curve for the interconnect material is a good model of mean interconnect fatigue performance, but it fails to account for the broad statistical scatter, which is critical to reliability prediction. To fill this shortcoming the classical fatigue curve is combined with experimental cumulative interconnect failure rate data to yield statistical fatigue curves (having failure probability as a parameter) which enable: (1) the prediction of cumulative interconnect failures during the design life of an array field; and (2) the unambiguous - i.e., quantitative - interpretation of data from field-service qualification (accelerated thermal cycling) tests. Optimal interconnect cost-reliability design algorithms are derived based on minimizing the cost of energy over the design life of the array field. This procedure yields not only the minimum break-even cost of delivered energy, but also the required degree of interconnect redundancy and an estimate of array power degradation during the design life of the array field. The usefulness of the design algorithms is demonstrated with realistic examples of design optimization, prediction, and service qualification testing.

  3. INTEGRATED GASIFICATION COMBINED CYCLE PROJECT 2 MW FUEL CELL DEMONSTRATION

    SciTech Connect

    FuelCell Energy

    2005-05-16

    With about 50% of power generation in the United States derived from coal and projections indicating that coal will continue to be the primary fuel for power generation in the next two decades, the Department of Energy (DOE) Clean Coal Technology Demonstration Program (CCTDP) has been conducted since 1985 to develop innovative, environmentally friendly processes for the world energy market place. The 2 MW Fuel Cell Demonstration was part of the Kentucky Pioneer Energy (KPE) Integrated Gasification Combined Cycle (IGCC) project selected by DOE under Round Five of the Clean Coal Technology Demonstration Program. The participant in the CCTDP V Project was Kentucky Pioneer Energy for the IGCC plant. FuelCell Energy, Inc. (FCE), under subcontract to KPE, was responsible for the design, construction and operation of the 2 MW fuel cell power plant. Duke Fluor Daniel provided engineering design and procurement support for the balance-of-plant skids. Colt Engineering Corporation provided engineering design, fabrication and procurement of the syngas processing skids. Jacobs Applied Technology provided the fabrication of the fuel cell module vessels. Wabash River Energy Ltd (WREL) provided the test site. The 2 MW fuel cell power plant utilizes FuelCell Energy's Direct Fuel Cell (DFC) technology, which is based on the internally reforming carbonate fuel cell. This plant is capable of operating on coal-derived syngas as well as natural gas. Prior testing (1992) of a subscale 20 kW carbonate fuel cell stack at the Louisiana Gasification Technology Inc. (LGTI) site using the Dow/Destec gasification plant indicated that operation on coal derived gas provided normal performance and stable operation. Duke Fluor Daniel and FuelCell Energy developed a commercial plant design for the 2 MW fuel cell. The plant was designed to be modular, factory assembled and truck shippable to the site. Five balance-of-plant skids incorporating fuel processing, anode gas oxidation, heat recovery, water

  4. Effects of foreign object damage from small hard particles on the high-cycle fatigue life of titanium-(6)aluminum-(4)vanadium

    NASA Astrophysics Data System (ADS)

    Hamrick, Joseph L., II

    Thin rectangular samples of Ti-6Al-4V were damaged by four methods to represent foreign object damage found in turbine engine blades: (1) impact with 2 mm. and 5 mm diameter glass spheres at 305 m/s, (2) impact with 2 mm and 4 mm diameter steel spheres at 305 m/s, (3) quasi-static displacement controlled indentation using steel chisels with 1 mm, 2 nun and 5 mm diameter tips and (4) shearing notches with a 2 mm. diameter chisel point under a quasi-static loading condition. Finite element analysis was used to study the relationship between the stress state created by the plastic damage and the fatigue strength. A new method of quantifying the amount of plastic damage from multiple methods was developed. The fatigue strength required for crack initiation at 10E7 cycles was found to be a function of the total depth from the edge of the undeformed specimen up to the end of the plastically deformed zone. For damage depths less than 1750 mum, the reduction in fatigue strength is proportional to the depth of total damage. For depths > 1750 mum, there appears to be a threshold value of fatigue strength.

  5. Combined exercise training reduces fatigue and modulates the cytokine profile of T-cells from multiple sclerosis patients in response to neuromediators.

    PubMed

    Alvarenga-Filho, Helcio; Sacramento, Priscila M; Ferreira, Thais B; Hygino, Joana; Abreu, Jorge Eduardo Canto; Carvalho, Sonia Regina; Wing, Ana Cristina; Alvarenga, Regina Maria Papais; Bento, Cleonice A M

    2016-04-15

    Fatigue is a common and disabling symptom of multiple sclerosis (MS), a classical Th1- and Th17-mediated autoimmune disease. There is no effective pharmacological treatment for fatigue, but some reports point towards beneficial effects of physical activity on management of the fatigue in MS patients. As both MS and fatigue have been associated with dysregulated cytokine network production, the objective of the present study was to evaluate the impact of a physical activity program consisting of a 12-week series of combining Pilates and aerobic exercises on fatigue severity, determined by FSS, and cytokine production, quantified by ELISA, by T cells from MS patients (n=08) with low disability (EDSS≤2). The results showed decrease in FSSs in all patients at the end of physical activity intervention. Regarding the cytokines, a significant reduction of IL-22 release was observed in polyclonally-activated T cells form MS patients post-training follow-up. Interestingly, while the physical activity attenuated the ability of dopamine in up-regulating Th17-related cytokines, it enhanced the anti-inflammatory effects of serotonin, evidenced by high IL-10 production. In summary, all results suggest that programmed physical activity has beneficial effects on management of fatigue in MS patients, and it could be related, at least in part, to its ability in regulating neuroimmune parameters into T cell compartment. PMID:27049568

  6. Steam turbines of the Ural Turbine Works for combined-cycle plants

    NASA Astrophysics Data System (ADS)

    Barinberg, G. D.; Valamin, A. E.; Kultyshev, A. Yu.; Linder, T. Yu.

    2009-09-01

    Matters concerned with selecting the equipment for combined-cycle plants within the framework of work on implementing the investment program of Russian power engineering are discussed. The proposals of ZAO Ural Turbine Works regarding the supplies of steam turbines for combined-cycle plants used at retrofitted and newly constructed power stations are described.

  7. Influence of duty cycle on the time course of muscle fatigue and the onset of neuromuscular compensation during exhaustive dynamic isolated limb exercise

    PubMed Central

    Sundberg, Christopher W.

    2015-01-01

    We investigated the influence of altered muscle duty cycle on the performance decrements and neuromuscular responses occurring during constant-load, fatiguing bouts of knee extension exercise. We experimentally altered the durations of the muscularly inactive portion of the limb movement cycle and hypothesized that greater relative durations of inactivity within the same movement task would 1) reduce the rates and extent of muscle performance loss and 2) increase the forces necessary to trigger muscle fatigue. In each condition (duty cycle = 0.6 and 0.3), male subjects [age = 25.9 ± 2.0 yr (SE); mass = 85.4 ± 2.6 kg], completed 9–11 exhaustive bouts of two-legged knee extension exercise, at force outputs that elicited failure between 4 and 290 s. The novel duty cycle manipulation produced two primary results; first, we observed twofold differences in both the extent of muscle performance lost (DC0.6 = 761 ± 35 N vs. DC0.3 = 366 ± 49 N) and the time course of performance loss. For example, exhaustive trials at the midpoint of these force ranges differed in duration by more than 30 s (t0.6 = 36 ± 2.6 vs. t0.3 = 67 ± 4.3 s). Second, both the minimum forces necessary to exceed the peak aerobic capacity and initiate a reliance on anaerobic metabolism, and the forces necessary to elicit compensatory increases in electromyogram activity were 300% greater in the lower vs. higher duty cycle condition. These results indicate that the fatigue-induced compensatory behavior to recruit additional motor units is triggered by a reliance on anaerobic metabolism for ATP resynthesis and is independent of the absolute level or fraction of the maximum force produced by the muscle. PMID:25876654

  8. Vacuum thermal-mechanical fatigue testing of two iron base high temperature alloys

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.

    1974-01-01

    Ultrahigh vacuum elevated temperature low cycle fatigue and thermal fatigue tests of 304 stainless steel and A-286 alloy have shown significant effects of frequency and combined temperature-strain cycling on fatigue life. At constant temperature, the cyclic life of both alloys was lower at lower frequencies. Combined temperature-strain cycling reduced fatigue life with respect to isothermal life at the maximum temperature of the thermal cycle. Life reductions with in-phase thermal cycling (tension at high temperature, compression at low temperature) were attributed to grain boundary cavitation caused by unreversed tensile grain boundary sliding. The proposed mechanism for out-of-phase cavity generation involved accumulation of unreversed compressive grain boundary displacements which could not be geometrically accomodated by intragranular deformation in the low-ductility A-286 alloy.

  9. A preliminary prospective study of nutritional, psychological and combined therapies for myalgic encephalomyelitis/chronic fatigue syndrome (ME/CFS) in a private care setting

    PubMed Central

    Arroll, Megan Anne; Howard, Alex

    2012-01-01

    Background Myalgic encephalomyelitis/chronic fatigue syndrome (ME/CFS) is a condition characterised by severe and persistent fatigue, neurological disturbances, autonomic and endocrine dysfunctions and sleep difficulties that have a pronounced and significant impact on individuals’ lives. Current National Institute for Health and Clinical Excellence guidelines within the UK suggest that this condition should be treated with cognitive behavioural therapy and/or graded exercise therapy, where appropriate. There is currently a lack of an evidence base concerning alternative techniques that may be beneficial to those with ME/CFS. Objectives This study aimed to investigate whether three modalities of psychology, nutrition and combined treatment influenced symptom report measures in those with ME/CFS over a 3-month time period and whether there were significant differences in these changes between groups. Design and setting This is a preliminary prospective study with one follow-up point conducted at a private secondary healthcare facility in London, UK. Participants 138 individuals (110 females, 79.7%; 42 participants in psychology, 44 in nutrition and 52 in combined) participated at baseline and 72 participants completed the battery of measures at follow-up (52.17% response rate; 14, 27 and 31 participants in each group, respectively). Outcome measures Self-reported measures of ME/CFS symptoms, functional ability, multidimensional fatigue and perceived control. Results Baseline comparisons showed those in the combined group had higher levels of fatigue. At follow-up, all groups saw improvements in fatigue, functional ability and symptomatology; those within the psychology group also experienced a shift in perceived control over time. Conclusions This study provides early evidence that psychological, nutritional and combined techniques for the treatment of ME/CFS may influence symptomatology, fatigue, function and perceived control. However, these results must be

  10. Damage development during low cycle fatigue of carbon-black loaded SBR. [Styrene butadiene rubber containing 0, 15, 25, and 35 wt % carbon black

    SciTech Connect

    Lesuer, D.; Goldberg, A.; Hiromoto, D.; Patt, J.

    1984-06-18

    Fatigue of elastomers is a subject that has received considerable study over the years. This paper explores the problem of damage accumulation in a series of styrene butadiene rubber (SBR) based compounds containing 0, 15, 25, and 35 wt % carbon-black under conditions in which a limited number of higher stress cycles have been applied to the material (referred to here as low cycle fatigue). Damage development in elastomers can take many forms. Generally speaking, one can classify the degradation as mechanical or chemical in origin. The most obvious form of mechanical damage is flaw or cut growth, while typical examples of chemical damage include chain scission or thermal oxidation. The fatigue crack growth relationship given in Equation 1 obviously only applies to flaw growth. However, it does an excellent job of following the data and exhibits the threshold behavior observed in both SBR and SBR-35 at room temperature. At higher temperatures, the damaged material shows an increasing deviation from threshold behavior. The obvious implication is that some thermally activated damage mechanism is degrading the material. In previous work, carbon-black loaded SBR subjected to a high temperature, high stress environment was shown to undergo a thermal-mechanical oxidation process. Certainly, this process is a candidate for a damage mechanism in these studies. 6 references, 14 figures, 1 table.

  11. A comparative study on low cycle fatigue behaviour of nano and micro Al2O3 reinforced AA2014 particulate hybrid composites

    NASA Astrophysics Data System (ADS)

    Senthilkumar, R.; Arunkumar, N.; Manzoor Hussian, M.

    Aluminium based metal matrix composites have drawn more attraction due to their improved properties in structural applications for the past two decades. The fatigue behaviour of composite materials needs to be studied for their structural applications. In this work, powder metallurgy based aluminium (AA2014) alloy reinforced with micro and nano-sized alumina particles were fabricated and consolidated with the hot extrusion process. The evaluation of mechanical properties in the extruded composite was carried out. This composite was subjected to low cycle fatigue test with a constant strain rate. Scanning Electron Microscope (SEM) and Transmission Electron Microscope (TEM) images were used to evaluate the fatigue behaviour of aluminium-nano composite samples. Enhanced mechanical properties were exhibited by the nano alumina reinforced aluminium composites, when compared to the micron sized alumina reinforced composites. The failure cycle is observed to be higher for the nano alumina reinforced composites when compared with micron sized alumina composites due to a lower order of induced plastic strain.

  12. Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation

    DOE PAGESBeta

    Ortega, Jesus; Khivsara, Sagar; Christian, Joshua; Ho, Clifford; Dutta, Pradip

    2016-06-06

    A supercritical carbon dioxide (sCO2) Brayton cycle is an emerging high energy-density cycle undergoing extensive research due to the appealing thermo-physical properties of sCO2 and single phase operation. Development of a solar receiver capable of delivering sCO2 at 20 MPa and 700 °C is required for implementation of the high efficiency (~50%) solar powered sCO2 Brayton cycle. In this work, extensive candidate materials are review along with tube size optimization using the ASME Boiler and Pressure Vessel Code. Moreover, temperature and pressure distribution obtained from the thermal-fluid modeling (presented in a complementary publication) are used to evaluate the thermal andmore » mechanical stresses along with detailed creep-fatigue analysis of the tubes. For resulting body stresses were used to approximate the lifetime performance of the receiver tubes. A cyclic loading analysis is performed by coupling the Strain-Life approach and the Larson-Miller creep model. The structural integrity of the receiver was examined and it was found that the stresses can be withstood by specific tubes, determined by a parametric geometric analysis. The creep-fatigue analysis display the damage accumulation due to cycling and the permanent deformation on the tubes showed that the tubes can operate for the full lifetime of the receiver.« less

  13. Damage-based life prediction model for uniaxial low-cycle stress fatigue of super-elastic NiTi shape memory alloy microtubes

    NASA Astrophysics Data System (ADS)

    Song, Di; Kang, Guozheng; Kan, Qianhua; Yu, Chao; Zhang, Chuanzeng

    2015-08-01

    Based on the experimental observations for the uniaxial low-cycle stress fatigue failure of super-elastic NiTi shape memory alloy microtubes (Song et al 2015 Smart Mater. Struct. 24 075004) and a new definition of damage variable corresponding to the variation of accumulated dissipation energy, a phenomenological damage model is proposed to describe the damage evolution of the NiTi microtubes during cyclic loading. Then, with a failure criterion of Dc = 1, the fatigue lives of the NiTi microtubes are predicted by the damage-based model, the predicted lives are in good agreement with the experimental ones, and all of the points are located within an error band of 1.5 times.

  14. Innovative open air brayton combined cycle systems for the next generation nuclear power plants

    NASA Astrophysics Data System (ADS)

    Zohuri, Bahman

    The purpose of this research was to model and analyze a nuclear heated multi-turbine power conversion system operating with atmospheric air as the working fluid. The air is heated by a molten salt, or liquid metal, to gas heat exchanger reaching a peak temperature of 660 0C. The effects of adding a recuperator or a bottoming steam cycle have been addressed. The calculated results are intended to identify paths for future work on the next generation nuclear power plant (GEN-IV). This document describes the proposed system in sufficient detail to communicate a good understanding of the overall system, its components, and intended uses. The architecture is described at the conceptual level, and does not replace a detailed design document. The main part of the study focused on a Brayton --- Rankine Combined Cycle system and a Recuperated Brayton Cycle since they offer the highest overall efficiencies. Open Air Brayton power cycles also require low cooling water flows relative to other power cycles. Although the Recuperated Brayton Cycle achieves an overall efficiency slightly less that the Brayton --- Rankine Combined Cycle, it is completely free of a circulating water system and can be used in a desert climate. Detailed results of modeling a combined cycle Brayton-Rankine power conversion system are presented. The Rankine bottoming cycle appears to offer a slight efficiency advantage over the recuperated Brayton cycle. Both offer very significant advantages over current generation Light Water Reactor steam cycles. The combined cycle was optimized as a unit and lower pressure Rankine systems seem to be more efficient. The combined cycle requires a lot less circulating water than current power plants. The open-air Brayton systems appear to be worth investigating, if the higher temperatures predicted for the Next Generation Nuclear Plant do materialize.

  15. Biaxial fatigue loading of notched composites

    NASA Technical Reports Server (NTRS)

    Francis, P. H.; Walrath, D. E.; Sims, D. F.; Weed, D. N.

    1977-01-01

    Thin-walled, 2.54-cm diameter tubular specimens of graphite/epoxy were fatigue cycled in combinations of axial, torsional, and internal pressure loading. Two different four-ply layup configurations were tested: (0-90)s and (+ or- 45)s; each tube contained a 0.48-cm diameter circular hole penetrating one wall midway along the tube length. S-N curves were developed to characterize fatigue behavior under pure axial, torsional, or internal pressure loading, as well as combined loading fatigue. A theory was developed based on a plane stress model which enabled the S-N curve for combined stress states to be predicted from the S-N data for the uniaxial loading modes. Correlation of the theory with the experimental data proved to be remarkably good.

  16. Biaxial fatigue loading of notched composites

    NASA Technical Reports Server (NTRS)

    Francis, P. H.; Walrath, D. E.; Sims, D. F.; Weed, D. N.

    1977-01-01

    Thin walled, 2.54-cm (1-in.) diameter tubular specimens of T300/934 graphite/epoxy were fabricated and fatigue cycled in combinations of axial, torsional, and internal pressure loading. Two different four-ply layup configurations were tested: (0/90)S and (+ or - 45)S; all tubes contained a 0.48-cm (3/16-in.) diameter circular hole penetrating one wall midway along the tube length. S-N curves were developed to characterize fatigue behavior under pure axial, torsional, or internal pressure loading, as well as combined loading fatigue. A theory was developed based on the Hill plane stress model which enabled the S-N curve for combined stress states to be predicted from the S-N data for the uniaxial loading modes. Correlation of the theory with the experimental data proved to be remarkably good.

  17. Modeling the low-cycle fatigue behavior of visco-hyperelastic elastomeric materials using a new network alteration theory: Application to styrene-butadiene rubber

    NASA Astrophysics Data System (ADS)

    Ayoub, G.; Zaïri, F.; Naït-Abdelaziz, M.; Gloaguen, J. M.

    2011-02-01

    Although several theories were more or less recently proposed to describe the Mullins effect, i.e. the stress-softening after the first load, the nonlinear equilibrium and non-equilibrium material response as well as the continuous stress-softening during fatigue loading need to be included in the analysis to propose a reliable design of rubber structures. This contribution presents for the first time a network alteration theory, based on physical interpretations of the stress-softening phenomenon, to capture the time-dependent mechanical response of elastomeric materials under fatigue loading, and this until failure. A successful physically based visco-hyperelastic model is revisited by introducing an evolution law for the physical material parameters affected by the network alteration. The general form of the model can be basically represented by two parallel networks: a nonlinear equilibrium response and a time-dependent deviation from equilibrium, in which the network parameters become functions of the damage rate (defined as the ratio of the applied cycle over the applied cycle to failure). The mechanical behavior of styrene-butadiene rubber was experimentally investigated, and the main features of the constitutive response under fatigue loading are highlighted. The experimental results demonstrate that the evolution of the normalized maximum stress only depends on the damage rate endured by the material during the fatigue loading history. The average chain length and the average chain density are then taken as functions of the damage rate in the proposed network alteration theory. The new model is found to adequately capture the important features of the observed stress-strain curves under loading-unloading for a large spectrum of strain and damage levels. The model capabilities to predict variable amplitude tests are critically discussed by comparisons with experiments.

  18. Catalytic combustor for integrated gasification combined cycle power plant

    DOEpatents

    Bachovchin, Dennis M.; Lippert, Thomas E.

    2008-12-16

    A gasification power plant 10 includes a compressor 32 producing a compressed air flow 36, an air separation unit 22 producing a nitrogen flow 44, a gasifier 14 producing a primary fuel flow 28 and a secondary fuel source 60 providing a secondary fuel flow 62 The plant also includes a catalytic combustor 12 combining the nitrogen flow and a combustor portion 38 of the compressed air flow to form a diluted air flow 39 and combining at least one of the primary fuel flow and secondary fuel flow and a mixer portion 78 of the diluted air flow to produce a combustible mixture 80. A catalytic element 64 of the combustor 12 separately receives the combustible mixture and a backside cooling portion 84 of the diluted air flow and allows the mixture and the heated flow to produce a hot combustion gas 46 provided to a turbine 48. When fueled with the secondary fuel flow, nitrogen is not combined with the combustor portion.

  19. The application of cycling and cycling combined with feedback in the rehabilitation of stroke patients: a review.

    PubMed

    Barbosa, David; Santos, Cristina P; Martins, Maria

    2015-02-01

    Stroke is a leading cause of long-term disabilities, such as hemiparesis, inability to walk without assistance, and dependence of others in the activities of daily living. Motor function rehabilitation after stroke demands for methods oriented to the recovery of the walking capacity. Because of the similarities with walking, cycling leg exercise may present a solution to this problem. The aim of this article is to review the state of the art applications of cycling leg exercise as a (1) motor function rehabilitation method and an (2) aerobic training method for stroke patients as well as the commonly used (3) assessment tools. The cycling characteristics and applications, the applied test protocols as well as the tools used to assess the state and the recovery of patients and types of cycling devices are presented. In addition, the potential benefits of the use of other therapies, like feedback, together with cycling are explored. The application of cycling leg exercise alone and combined with feedback in stroke rehabilitation approaches has shown promising results. Positive effects on motor abilities were found in subacute and chronic patients. However, larger and normalized studies and assessments are needed because there is a high heterogeneity in the patients' characteristics, protocols and metrics. This wil allow the comparison between different studies related with cycling. PMID:25444025

  20. On the effect of deep-rolling and laser-peening on the stress-controlled low- and high-cycle fatigue behavior of Ti-6Al-4V at elevated temperatures up to 550?C

    SciTech Connect

    Ritchie, IAltenberger, RKNalla, YSano LWagner, RO

    2012-04-01

    The effect of surface treatment on the stress/life fatigue behavior of a titanium Ti-6Al-4V turbine fan blade alloy is investigated in the regime of 102 to 106 cycles to failure under fully reversed stress-controlled isothermal push-pull loading between 25? and 550?C at a frequency of 5 Hz. Specifically, the fatigue behavior was examined in specimens in the deep-rolled and laser-shock peened surface conditions, and compared to results on samples in the untreated (machined and stress annealed) condition. Although the fatigue resistance of the Ti-6Al-4V alloy declined with increasing test temperature regardless of surface condition, deep-rolling and laser-shock peening surface treatments were found to extend the fatigue lives by factors of more than 30 and 5-10, respectively, in the high-cycle and low-cycle fatigue regimes at temperatures as high as 550?C. At these temperatures, compressive residual stresses are essentially relaxed; however, it is the presence of near-surface work hardened layers, with a nanocystalline structure in the case of deep-rolling and dense dislocation tangles in the case of laser-shock peening, which remain fairly stable even after cycling at 450?-550?C, that provide the basis for the beneficial role of mechanical surface treatments on the fatigue strength of Ti-6Al-4V at elevated temperatures.

  1. A combined power and ejector refrigeration cycle for low temperature heat sources

    SciTech Connect

    Zheng, B.; Weng, Y.W.

    2010-05-15

    A combined power and ejector refrigeration cycle for low temperature heat sources is under investigation in this paper. The proposed cycle combines the organic Rankine cycle and the ejector refrigeration cycle. The ejector is driven by the exhausts from the turbine to produce power and refrigeration simultaneously. A simulation was carried out to analyze the cycle performance using R245fa as the working fluid. A thermal efficiency of 34.1%, an effective efficiency of 18.7% and an exergy efficiency of 56.8% can be obtained at a generating temperature of 395 K, a condensing temperature of 298 K and an evaporating temperature of 280 K. Simulation results show that the proposed cycle has a big potential to produce refrigeration and most exergy losses take place in the ejector. (author)

  2. Ultrasonic Fatigue Endurance of Thin Carbon Fiber Sheets

    NASA Astrophysics Data System (ADS)

    Domínguez Almaraz, Gonzalo M.; Ruiz Vilchez, Julio A.; Dominguez, Aymeric; Meyer, Yann

    2016-04-01

    Ultrasonic fatigue tests were carried out on thin carbon fiber sheets (0.3 mm of thickness) to determine the fatigue endurance under very high-frequency loading (20 kHz). This material, called the gas diffusion layer (GDL), plays a major role in the overall performances of proton exchange membrane fuel cells (PEMFCs). The study of its physical-chemical properties is an on-going subject in the literature; nevertheless, no knowledge is available concerning the high-frequency fatigue endurance. A principal difficulty in carrying out ultrasonic fatigue tests on this material was to determine the dimensions of testing specimen to fit the resonance condition. This aspect was solved by modal numerical simulation: The testing specimen has been a combination of a low-strength steel frame (to facilitate the attachment to the ultrasonic machine and to increase the mass of the specimen), and the carbon fiber hourglass-shape profile. Under resonance condition, a stationary elastic wave is generated along the specimen that induces high stress at the neck section and high displacements at the ends. Results show that fatigue life was close to 3 × 108 cycles when the high Von Misses stress at the neck section was 170 MPa, whereas fatigue life attains the 4.5 × 109 cycles when stress decreases to 117 MPa. Crack initiation and propagation were analyzed, and conclusions were drawn concerning the fatigue endurance of these fiber carbon sheets under ultrasonic fatigue testing.

  3. Waste-heat boiler application for the Vresova combined cycle plant

    SciTech Connect

    Vicek, Z.

    1995-12-01

    This report describes a project proposal and implementation of two combined-cycle units of the Vresova Fuel Complex (PKV) with 2 x 200 MWe and heat supply. Participation of ENERGOPROJECT Praha a.s., in this project.

  4. Cogeneration steam turbines for combined-cycle installations of 170 230 MW

    NASA Astrophysics Data System (ADS)

    Barinberg, G. D.; Valamin, A. E.; Kogan, P. V.; Kultyshev, A. Yu.

    2008-06-01

    Design specifics, principal thermal schemes, and efficiency of cogeneration steam turbines operating as part of combined-cycle installations are considered. These turbines are developed on the basis of serially manufactured steam turbines of ZAO Ural Turbine Works.

  5. An analysis of the deformation approach to calculation of the life of hydrogen impregnated 1Kh16N4B steel in low-cycle fatigue

    SciTech Connect

    Litvin, V.V.; Anan'evskii, V.A.; Mints, A.I.

    1986-01-01

    This paper presents the results of experimental investigations and an analysis of the applicability of the deformation approach for calculation of the life of 1Kh16N4B steel in low-cycle fatigue. Hydrogen impregnation was done with use of cathodic polarization in a special cell with a polarization current density of 35 mA/cm/sup 2/ for 60 min. The test results are presented, and it can be seen that the influence of hydrogen absorption significantly changes the life of 1Kh16N4B steel, but the Coffin-Kavomoto criterion does not give satisfactory results.

  6. The effect of microstructure, temperature, and hold-time on low-cycle fatigue of As HIP P/M Rene 95

    NASA Technical Reports Server (NTRS)

    Bashir, S.; Antolovich, S. D.

    1984-01-01

    The effects of microstructure, temperature, plastic strain range, and hold time on the low-cycle fatigue (LCF) life were studied for Rene 95, an important Ni base superalloy used in jet engine disks. It was shown that the life could be varied by approximately an order of magnitude at elevated temperatures by simple heat treatments. The life was largest for the microstructure that promoted the most homogeneous deformation mode. The results are explained using the concept of a synergistic interaction between the deformation mode and boundary oxidation.

  7. Low cycle fatigue life of two nickel-base casting alloys in a hydrogen environment. [for high-pressure oxidizer turbopump turbine nozzles

    NASA Technical Reports Server (NTRS)

    Cooper, R. A.

    1976-01-01

    Samples of two nickel-base casting alloys, Mar-M-246 (a Martin Company alloy) and 713LC (a low-carbon modification of the alloy 713C developed by International Nickel Company) were tested as candidate materials for the high-pressure fuel and high-pressure oxidizer turbopump turbine nozzles. The samples were subjected to tensile tests and to low cycle fatigue tests in high-pressure hydrogen to study the influence of the hydrogen environment. The Mar-M-246 material was found to have a three times higher cyclic life in hydrogen than the 713LC alloy, and was selected as the nozzle material.

  8. The importance of combined cycle generating plants in integrating large levels of wind power generation

    SciTech Connect

    Puga, J. Nicolas

    2010-08-15

    Integration of high wind penetration levels will require fast-ramping combined cycle and steam cycles that, due to higher operating costs, will require proper pricing of ancillary services or other forms of compensation to remain viable. Several technical and policy recommendations are presented to help realign the generation mix to properly integrate the wind. (author)

  9. Effect of inclusion size on the high cycle fatigue strength and failure mode of a high V alloyed powder metallurgy tool steel

    NASA Astrophysics Data System (ADS)

    Yao, Jun; Qu, Xuan-hui; He, Xin-bo; Zhang, Lin

    2012-07-01

    The fatigue strength of a high V alloyed powder metallurgy tool steel with two different inclusion size levels, tempered at different temperatures, was investigated by a series of high cycle fatigue tests. It was shown that brittle inclusions with large sizes above 30 μm prompted the occurrence of subsurface crack initiation and the reduction in fatigue strength. The fracture toughness and the stress amplitude both exerted a significant influence on the fish-eye size. A larger fish-eye area would form in the sample with a higher fracture toughness subjected to a lower stress amplitude. The stress intensity factor of the inclusion was found to lie above a typical value of the threshold stress intensity factor of 4 MPa·m1/2. The fracture toughness of the sample with a hardness above HRC 56 could be estimated by the mean value of the stress intensity factor of the fish-eye. According to fractographic evaluation, the critical inclusion size can be calculated by linear fracture mechanics.

  10. Performance potential of combined cycles integrated with low-Btu gasifiers for future electric utility applications

    NASA Technical Reports Server (NTRS)

    Nainiger, J. J.; Burns, R. K.

    1977-01-01

    A comparison and an assessment of 10 advanced utility power systems on a consistent basis and to a common level of detail were analyzed. Substantial emphasis was given to a combined cycle systems integrated with low-Btu gasifiers. Performance and cost results from that study were presented for these combined cycle systems, together with a comparative evaluation. The effect of the gasifier type and performance and the interface between the gasifier and the power system were discussed.

  11. Failure and fatigue mechanisms in composite materials

    NASA Technical Reports Server (NTRS)

    Rosen, B. W.; Kulkarni, S. V.; Mclaughlin, P. V., Jr.

    1975-01-01

    A phenomenological description of microfailure under monotonic and cyclic loading is presented, emphasizing the significance of material inhomogeneity for the analysis. Failure in unnotched unidirectional laminates is reviewed for the cases of tension, compression, shear, transverse normal, and combined loads. The failure of notched composite laminates is then studied, with particular attention paid to the effect of material heterogeneity on load concentration factors in circular holes in such laminates, and a 'materials engineering' shear-lay type model is presented. The fatigue of notched composites is discussed with the application of 'mechanistic wearout' model for determining crack propagation as a function of the number of fatigue cycles.-

  12. Comparative thermal fatigue resistances of twenty-six nickel and cobalt base alloys

    NASA Technical Reports Server (NTRS)

    Bizon, P. T.; Spera, D. A.

    1975-01-01

    Thermal fatigue resistances were determined from fluidized bed tests. Cycles to cracking differed by almost three orders of magnitude for these materials with directional solidification and surface protection of definite benefit. The alloy-coating combination with the highest thermal fatigue resistance was directionally solidified NASA TAZ-8A with an RT-XP coating. It oxidation resistance was excellent, showing almost no weight change after 15 000 fluidized bed cycles.

  13. RL-10 Based Combined Cycle For A Small Reusable Single-Stage-To-Orbit Launcher

    NASA Technical Reports Server (NTRS)

    Balepin, Vladimir; Price, John; Filipenco, Victor

    1999-01-01

    This paper discusses a new application of the combined propulsion known as the KLIN(TM) cycle, consisting of a thermally integrated deeply cooled turbojet (DCTJ) and liquid rocket engine (LRE). If based on the RL10 rocket engine family, the KLIN (TM) cycle makes a small single-stage-to-orbit (SSTO) reusable launcher feasible and economically very attractive. Considered in this paper are the concept and parameters of a small SSTO reusable launch vehicle (RLV) powered by the KLIN (TM) cycle (sSSTO(TM)) launcher. Also discussed are the benefits of the small launcher, the reusability, and the combined cycle application. This paper shows the significant reduction of the gross take off weight (GTOW) and dry weight of the KLIN(TM) cycle-powered launcher compared to an all-rocket launcher.

  14. An Experimental Study of Fatigue Crack Growth in Aluminum Sheet Subjected to Combined Bending and Membrane Stresses

    NASA Technical Reports Server (NTRS)

    Phillips, Edward P.

    1997-01-01

    An experimental study was conducted to determine the effects of combined bending and membrane cyclic stresses on the fatigue crack growth behavior of aluminum sheet material. The materials used in the tests were 0.040-in.- thick 2024-T3 alclad and 0.090-in.-thick 2024-T3 bare sheet. In the tests, the membrane stresses were applied as a constant amplitude loading at a stress ratio (minimum to maximum stress) of 0.02, and the bending stresses were applied as a constant amplitude deflection in phase with the membrane stresses. Tests were conducted at ratios of bending to membrane stresses (B/M) of 0, 0.75, and 1.50. The general trends of the results were for larger effects of bending for the higher B/M ratios, the lower membrane stresses, and the thicker material. The addition of cyclic bending stresses to a test with cyclic membrane stresses had only a small effect on the growth rates of through-thickness cracks in the thin material, but had a significant effect on the crack growth rates of through-thickness cracks in the thick material. Adding bending stresses to a test had the most effect on the initiation and early growth of cracks and had less effect on the growth of long through-thickness cracks.

  15. Fatigue behavior of unirradiated V-5Cr-5Ti

    SciTech Connect

    Gieseke, B.G.; Stevens, C.O.; Grossbeck, M.L.

    1995-04-01

    The objective of this research is to determine the low cycle fatigue behavior of V-5Cr-5Ti alloys for a range of temperatures and the extent of environmental effects at ambient temperatures. The results of in-vacuum low cycle fatigue tests are presented for unirradiated V-5Cr-5Ti tested at room temperature, 240, and 400{degree}C. A comparison of the fatigue data generated in rough and high vacuums shows that a pronounced environmental degradation of the fatiuge properties exists in this alloy at room temperature. Fatigue life was reduced by as much as 84%. Cyclic stress range data and SEM observations suggest that this reduction is due to a combination of increases in rates of crack initiation and subsequent growth. The relative contribution of each difference is dependent upon the strain range.

  16. Combined Brayton-JT cycles with refrigerants for natural gas liquefaction

    NASA Astrophysics Data System (ADS)

    Chang, Ho-Myung; Park, Jae Hoon; Lee, Sanggyu; Choe, Kun Hyung

    2012-06-01

    Thermodynamic cycles for natural gas liquefaction with single-component refrigerants are investigated under a governmental project in Korea, aiming at new processes to meet the requirements on high efficiency, large capacity, and simple equipment. Based upon the optimization theory recently published by the present authors, it is proposed to replace the methane-JT cycle in conventional cascade process with a nitrogen-Brayton cycle. A variety of systems to combine nitrogen-Brayton, ethane-JT and propane-JT cycles are simulated with Aspen HYSYS and quantitatively compared in terms of thermodynamic efficiency, flow rate of refrigerants, and estimated size of heat exchangers. A specific Brayton-JT cycle is suggested with detailed thermodynamic data for further process development. The suggested cycle is expected to be more efficient and simpler than the existing cascade process, while still taking advantage of easy and robust operation with single-component refrigerants.

  17. Orientation and temperature dependence of some mechanical properties of the single-crystal nickel-base superalloy Rene N4. II - Low cycle fatigue behavior

    NASA Technical Reports Server (NTRS)

    Gabb, T. P.; Gayda, J.; Miner, R. V.

    1986-01-01

    The low cycle fatigue (LCF) properties of a single-crystal nickel-base superalloy Rene N4, have been examined at 760 and 980 C in air. Specimens having crystallographic orientations near the 001, 011, -111, 023, -236, and -145 lines were tested in fully reversed, total-strain-controlled LCF tests at a frequency of 0.1 Hz. At 760 C, this alloy exhibited orientation dependent tension-compression anisotropies of yielding which continued to failure. Also at 760 C, orientations exhibiting predominately single slip exhibited serrated yielding for many cycles. At 980 C, orientation dependencies of yielding behavior were smaller. In spite of the tension-compression anisotropies, cyclic stress range-strain range behavior was not strongly orientation dependent for either test temperature. Fatigue life on a total strain range basis was highly orientation dependent at 760 and 980 C and was related chiefly to elastic modulus, low modulus orientations having longer lives. Stage I crack growth on 111 planes was dominant at 760 C, while Stage II crack growth occurred at 980 C. Crack initiation generally occurred at near-surface micropores, but occasionally at oxidation spikes in the 980 C tests.

  18. The History and Promise of Combined Cycle Engines for Access to Space Applications

    NASA Technical Reports Server (NTRS)

    Clark, Casie

    2010-01-01

    For the summer of 2010, I have been working in the Aerodynamics and Propulsion Branch at NASA Dryden Flight Research Center studying combined-cycle engines, a high speed propulsion concept. Combined cycle engines integrate multiple propulsion systems into a single engine capable of running in multiple modes. These different modes allow the engine to be extremely versatile and efficient in varied flight conditions. The two most common types of combined cycle engines are Rocket-Based Combined Cycle (RBCC) and Turbine Based Combined Cycle (TBCC). The RBCC essentially combines a rocket and ramjet engine, while the TBCC integrates a turbojet and ramjet1. These two engines are able to switch between different propulsion modes to achieve maximum performance. Extensive conceptual and ground test studies of RBCC engines have been undertaken; however, an RBCC engine has never, to my knowledge, been demonstrated in flight. RBCC engines are of particular interest because they could potentially power a reusable launch vehicle (RLV) into space. The TBCC has been flight tested and shown to be effective at reaching supersonic speeds, most notably in the SR-71 Blackbird2.

  19. Retrofitting the Strogino district heat supply station with construction of a 260-MW combined-cycle power plant (Consisting of two PGU-130 combined-cycle power units)

    NASA Astrophysics Data System (ADS)

    Aleksandrov, V. F.

    2010-02-01

    The retrofitting carried out at the Strogino district heat supply station and the specific features of works accomplished in the course of constructing the thermal power station based on a combined-cycle power plant at the station site are described; the layout solutions for the main building and turbine building are presented, and a comparison of the retrofitted station with the Kolomenskoe and Vnukovo gas turbine-based power stations is given.

  20. High-temperature low-cycle-fatigue and crack-growth behaviors of three superalloys: HASTELLOY X, HAYNES 230, and HAYNES 188

    NASA Astrophysics Data System (ADS)

    Lu, Yulin

    Low cycle fatigue (LCF) and fatigue crack growth (FCG) experiments on three superalloys HASTELLOY X, HAYNES 230, and HAYNES 188 have been conducted at temperatures from 649 to 982°C. Hold times were imposed at the maximum strain or load to investigate the hold-time effect. In general, the fatigue life decreased as the temperature or hold time increased. However, for the HAYNES 230 alloy at total strain ranges higher than 1.0% and without a hold time, the LCF life was longer at 927°C than at 816°C. This "abnormal" behavior was found to result from the smaller plastic strain amplitude at half-life at 927°C than that at 816°C. An increase in the temperature and/or the introduction of a hold time decreased the hardening rate and increased the softening rate for all the three alloys. The introduction of a hold time and/or the increase of the test temperature progressively changed the fracture mode from the transgranular to mixed trans/inter-granular, then to intergranular feature. Within the two phases of the fatigue process, crack initiation was more severely influenced by the change of the hold time and/or temperature. The FCG data of HASTELLOY X and HAYNES 230 alloys were analyzed with an emphasis on hold-time and temperature effects. The crack grew faster at a higher temperature and a longer hold time. Fracture-mechanics parameters, C*, Ct, and (Ct)avg, were applied to correlate the crack-growth rates. The fatigue-cracking path was mainly transgranular at 816 and 927°C. The cracking path became dominantly intergranular if the hold time increased to 2 min, indicating that the time-dependent damage mechanisms were in control. The Ct and (Ct)avg parameters were capable of consolidating time dependent crack growth rate from different temperatures and alloys. The tests were conducted in air. Therefore, the fracture surfaces were frequently covered with a dark layer of oxides, making fracture feature difficult to identify under scanning-electron-microscopy. To

  1. Thermal Cycling Fatigue in DIPs Mounted with Eutectic Tin-Lead Solder Joints in Stub and Gullwing Geometries

    NASA Technical Reports Server (NTRS)

    Winslow, J. W.; Silveira, C. de

    1993-01-01

    It has long been known that solder joints under mechanical stress are subject to failure. In early electronic systems, such failures were avoided primarily by avoiding the use of solder as a mechanical structural component. The rule was first to make sound wire connections that did not depend mechanically on solder, and only then to solder them. Careful design and miniaturization in modern electronic systems limits the mechanical stresses exerted on solder joints to values less than their yield points, and these joints have become integral parts of the mechanical structures. Unfortunately, while these joints are strong enough when new, they have proven vulnerable to fatigue failures as they age. Details of the fatigue process are poorly understood, making predictions of expected lifetimes difficult.

  2. High degree decentralization for the optimum thermoeconomic design of a combined cycle

    SciTech Connect

    Benelmir, R. . Lab. d'Energetique et automatique); Evans, R.B. . George W. Woodruff School of Mechanical Engineering); Spakovsky, M.R. Von . Dept. de mecanique)

    1992-01-01

    Decentralized design methods will always greatly facilitate the optimum design of large engineering systems whenever a High Degree of Decentralization (HDD) is achieved. HDD allows the optimization of each component by itself without significantly sacrificing the overall system optimum. In this paper, a primary engineering component costing expression is introduced, resulting in a significant HDD - called Primary Decentralized Thermoeconomic Design - for the design of gas turbine cycles with or without a steam power bottoming cycle. This costing expression is a compromise between simplicity and a representative model for engineering component costing. A requirement for such an expression is that it provides a balance not only between the capital cost expenditures and the dissipation of exergy, but also between the capital cost and the dissipation of heat removal capacity. In fact, additional exergy dissipation always results in the dissipation of more heat, which must be removed from the overall power generation cycle. Applied to a combined cycle (a gas and steam turbine cycle), such decentralization serves to show how the steam power bottoming cycle assists the gas turbine cycle. This approach produces a significant HDD which allows engineers to study many more possible improvements in combined cycles than could otherwise be considered.

  3. German experiences in local fatigue monitoring

    SciTech Connect

    Abib, E.; Bergholz, S.; Rudolph, J.

    2012-07-01

    are the various manual control options and also different operating modes. It is clear that showing the covering of real loads by design loads, requires a relatively complex and well-qualified detection process. The difficulty of this task is increased due to the lack of data or incomplete information and the exclusive reliance on existing operation plant data. The strategy of employing local fatigue monitoring is a straightforward solution enabling the direct measurement of loads on the fatigue-sensitive zones. Nowadays a direct derivation of the complete stress tensor at the fatigue-relevant locations is enabled thanks to the recorded local loads and combination with finite element (FE) analyses. So, additionally to the recorded temperature curves, a representation of the time evolution of the six stress components for each monitored component is possible. This allows the application of the simplified elasto-plastic fatigue check according to design codes. The fatigue level can be realistically analyzed with a suitable cycle-counting method. Furthermore, the knowledge of the time evolution of the stresses and strains enables to take into account an environmental factor to include the corrosive fluid influence in the calculations. Without local recording, it is impossible to calculate realistic fatigue usage. AREVA offers the AREVA fatigue concept (AFC) and the new fatigue monitoring system integrated (FAMOSi), necessary tools to monitor local fatigue and to provide realistic assessment. (authors)

  4. Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

    PubMed Central

    Karthigeyan, R.; Ranganath, G.

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  5. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    PubMed

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  6. Apparatus and methods for supplying auxiliary steam in a combined cycle system

    SciTech Connect

    Gorman, William G.; Carberg, William George; Jones, Charles Michael

    2002-01-01

    To provide auxiliary steam, a low pressure valve is opened in a combined cycle system to divert low pressure steam from the heat recovery steam generator to a header for supplying steam to a second combined cycle's steam turbine seals, sparging devices and cooling steam for the steam turbine if the steam turbine and gas turbine lie on a common shaft with the generator. Cooling steam is supplied the gas turbine in the combined cycle system from the high pressure steam turbine. Spent gas turbine cooling steam may augment the low pressure steam supplied to the header by opening a high pressure valve whereby high and low pressure steam flows are combined. An attemperator is used to reduce the temperature of the combined steam in response to auxiliary steam flows above a predetermined flow and a steam header temperature above a predetermined temperature. The auxiliary steam may be used to start additional combined cycle units or to provide a host unit with steam turbine cooling and sealing steam during full-speed no-load operation after a load rejection.

  7. Combined Ageing and Thermal Cycling of Compressive Mica Seals for Solid Oxide Fuel Cells

    SciTech Connect

    Chou, Y S.; Stevenson, Jeffry W.; Singh, Prabhakar

    2005-06-30

    Hybrid Phlogopite mica seals were evaluated in a combined ageing and thermal cycling test. Two interlayers were investigated: a glass and a metallic foil. Samples were first aged at 800 degrees C for {approx}500 or {approx}1000 hrs in a simulated SOFC environment, followed by short-term thermal cycling. The results of hybrid mica with glass interlayer showed extensive reaction and poor thermal cycle stability after ageing for 1036 hrs and 21 thermal cycles. Use of the brazing alloy as the interlayer showed no interaction with mica over 504 hrs, and reasonable leak rates were maintained through eight cycles. The leakage development was found to be consistent with fracture surface and microstructure analyses.

  8. Reliability and availability assessments of selected domestic combined-cycle power-generating plants

    NASA Astrophysics Data System (ADS)

    Brown, H. W.; Gardner, N. J.

    1982-08-01

    This report presents the results of reliability and availability assessment performed with the cooperation of seven utilities operating combined-cycle power plants in service since 1974 to evaluate: combined-cycle unit equivalent availability and equivalent forced outage rates; system and component mean time between failures (MTBF) and mean downtime (MDT); and gas turbine reliability correlations with service hours, starting frequency, fuel type, and service factor. A data base was developed for 45 plant components or systems for the period 1978 through 1980; this led to recommendations for improving outage data collection for the purpose of reliability analysis. In addition reliability, availability, and maintainability prediction models for several commercial combined cycle plant designs were developed and validated.

  9. Reliability and availability assessments of selected domestic combined-cycle power-generating plants. Final report

    SciTech Connect

    Brown, H.W.; Gardner, N.J.

    1982-08-01

    This report presents the results of reliability and availability assessments performed with the cooperation of seven utilities operating combined-cycle power plants in service since 1974 to evaluate: combined-cycle unit equivalent availability and equivalent forced outage rates; system and component mean time between failures (MTBF) and mean downtime (MDT); and gas turbine reliability correlations with service hours, starting frequency, fuel type, and service factor. A data base was developed for 45 plant components or systems for the period 1978 through 1980; this led to recommendations for improving outage data collection for the purpose of reliability analysis. In addition reliability, availability, and maintainability prediction models for several commercial combined-cycle plant designs were developed and validated.

  10. Effect on combined cycle efficiency of stack gas temperature constraints to avoid acid corrosion

    NASA Technical Reports Server (NTRS)

    Nainiger, J. J.

    1980-01-01

    To avoid condensation of sulfuric acid in the gas turbine exhaust when burning fuel oils contaning sulfur, the exhaust stack temperature and cold-end heat exchanger surfaces must be kept above the condensation temperature. Raising the exhaust stack temperature, however, results in lower combined cycle efficiency compared to that achievable by a combined cycle burning a sulfur-free fuel. The maximum difference in efficiency between the use of sulfur-free and fuels containing 0.8 percent sulfur is found to be less than one percentage point. The effect of using a ceramic thermal barrier coating (TBC) and a fuel containing sulfur is also evaluated. The combined-cycle efficiency gain using a TBC with a fuel containing sulfur compared to a sulfur-free fuel without TBC is 0.6 to 1.0 percentage points with air-cooled gas turbines and 1.6 to 1.8 percentage points with water-cooled gas turbines.

  11. Tampa Electric Company`s Polk Power Station Integrated Gasification Combined Cycle Project

    SciTech Connect

    Jenkins, S.D.; Shafer, J.R.

    1994-12-31

    Tampa Electric Company (TEC) is in the construction phase for the new Polk Power Station, Unit {number_sign}1. This will be the first unit at a new site and will use Integrated Gasification Combined Cycle (IGCC) technology for power generation. The unit will utilize oxygen-blown entrained-flow coal gasification, along with combined cycle technology, to provide nominal net 26OMW of generation. As part of the environmental features of this process, the sulfur species in the coal will be recovered as a commercial grade sulfuric acid by-product. The sulfur will be removed from the synthesis gas utilizing a cold gas clean-up system (CGCU).

  12. Combined-cycle power plant experience in Pakistan and Egypt. Final report

    SciTech Connect

    Not Available

    1991-06-01

    The paper examines combined cycle power plants installed by A.I.D. in Pakistan and Egypt. Results show that, compared to coal-fired steam plants, the combined-cycle technology has a number of advantages, including: lower capital costs per megawatt, shorter construction schedules, similar availability, higher efficiency, and reduced environmental impact. The report cautions that operations in a power shortage situation induce stresses that may affect long-term reliability or equipment life. Recommendations are offered for electric utilities in developing countries and international donors.

  13. Thermal-stress fatigue behavior of twenty-six superalloys

    NASA Technical Reports Server (NTRS)

    Bizon, P. T.; Spera, D. A.

    1976-01-01

    The comparative thermal-stress fatigue resistances of 26 nickeland cobalt-base alloys were determined by fluidized bed tests. Cycles to cracking differed by almost three orders of magnitude for these materials, with directional solidification and surface protection showing definite benefit. The alloy-coating combination with the highest thermal-stress fatigue resistance was directionally solidified NASA TAZ-8A with an RT-SP coating. Its oxidation resistance was also excellent, showing approximately a 1/2 percent weight loss after 14,000 fluidized bed cycles.

  14. Alternative Computational Approaches for Probalistic Fatigue Analysis

    NASA Technical Reports Server (NTRS)

    Ebbeler, D. H.; Newlin, L. E.; Sutharshana, S.; Moore, N. R.; Grigoriu, M.

    1995-01-01

    The feasibility is discussed for alternative methods of direct Monte Carlo simulation for failure probability computations. First and second order reliability methods are used for fatigue crack growth and low cycle fatigue structural failure modes to illustrate typical problems.

  15. The analysis of fatigue crack growth mechanism and oxidation and fatigue life at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Liu, H. W.

    1988-01-01

    Two quantitative models based on experimentally observed fatigue damage processes have been made: (1) a model of low cycle fatigue life based on fatigue crack growth under general-yielding cyclic loading; and (2) a model of accelerated fatigue crack growth at elevated temperatures based on grain boundary oxidation. These two quantitative models agree very well with the experimental observations.

  16. Bithermal fatigue: A simplified alternative to thermomechanical fatigue

    NASA Technical Reports Server (NTRS)

    Verrilli, Michael J.

    1988-01-01

    A bithermal fatigue test technique was proposed as a simplified alternative to the thermomechanical fatigue test. Both the thermomechanical cycle and the bithermal technique can be used to study nonisothermal fatigue behavior. The difference between the two cycles is that in a conventional thermomechanical fatigue cycle the temperature is continuously varied concurrently with the applied mechanical strains, but in the bithermal fatigue cycle the specimen is held at zero load during the temperature excursions and all the loads are applied at the two extreme temperatures of the cycle. Experimentally, the bithermal fatigue test technique offers advantages such as ease in synchronizing the temperature and mechanical strain waveforms, in minimizing temperature gradients in the specimen gauge length, and in reducing and interpreting thermal fatigue such as the influence of alternate high and low temperatures on the cyclic stress-strain response characteristics, the effects of thermal state, and the possibility of introducing high- and low-temperature deformation mechanisms within the same cycle. The bithermal technique was used to study nonisothermal fatigue behavior of alloys such as single-crystal PWA 1480, single-crystal Rene N4, cast B1900+Hf, and wrought Haynes 188.

  17. Fatigue and thermal fatigue of Pb-Sn solder joints

    SciTech Connect

    Frear, D.; Grivas, D.; McCormack, M.; Tribula, D.; Morris, J.W. Jr.

    1987-01-01

    This paper presents a fundamental investigation of the fatigue and thermal fatigue characteristics, with an emphasis on the microstructural development during fatigue, of Sn-Pb solder joints. Fatigue tests were performed in simple shear on both 60Sn-40Pb and 5Sn-95Pb solder joints. Isothermal fatigue tests show increasing fatigue life of 60Sn-40Pb solder joints with decreasing strain and temperature. In contrast, such behavior was not observed in the isothermal fatigue of 5Sn-95Pb solder joints. Thermal fatigue results on 60Sn-40Pb solder cycled between -55/sup 0/C and 125/sup 0/C show that a coarsened region develops in the center of the joint. Both Pb-rich and Sn-rich phases coarsen, and cracks form within these coarsened regions. The failure mode 60Sn-40Pb solder joints in thermal and isothermal fatigue is similar: cracks form intergranularly through the Sn-rich phase or along Sn/Pb interphase boundaries. Extensive cracking is found throughout the 5Sn-95Pb joint for both thermal and isothermal fatigue. In thermal fatigue the 5Sn-95Pb solder joints failed after fewer cycles than 60Sn-40Pb.

  18. Low-cycle Fatigue and Dynamic Fracture in Gold Thin Films on SiN Supported Membranes

    NASA Technical Reports Server (NTRS)

    Hays, C. C.; Newell, J. M.; MacNeal, P. D.; Ruiz, R. P.; Holmes, W. A.; Yun, M.; Mulder, J. L.; Koch, T. C.; Bock, J. J.; Lange, A. E.

    2005-01-01

    This slide presentation focuses on the dynamic mechanical response and fatigue behavior in sub-micron thick Au-films deposited onto amorphous Si(sub X)N(sub y) substrates, with spider-web geometry, that were subjected to forced vibration (3-axis random vibration with 2 kHz roll-off frequency). The work is to advance cyrogenic detectors that can operate at 100mK, that is required to create cryogenic detectors that are to search for present day signatures of the big bang.

  19. Exploratory Thermal-mechanical Fatigue Results for Rene' 80 in Ultrahigh Vacuum

    NASA Technical Reports Server (NTRS)

    Sheinker, A. A.

    1978-01-01

    A limited study was conducted of the use of strainage partitioning for predicting the thermalmechanical fatigue life of cast nickel-base superalloy Rene' 80. The fatigue lives obtained by combined inphase thermal and mechanical strain cycling between 400 C (752 F) and 1000 C (1802 F) in an ultrahigh vacuum were considerably shorter than those represented by the four basic partitioned inelastic strainrange fatigue life relationships established previously for this alloy at 871 C (1600 F) and 1000 C (1832 F) in an ultrahigh vacuum. This behavior was attributed to the drastic decrease in ductility with decreasing temperature for this alloy. These results indicated that the prediction of the thermal-mechanical fatigue life of Rene' 80 by the method of strainrange partioning may be improved if based on the four basic fatigue life relationships determined at a lower temperature in the thermal-mechanical strain cycle.

  20. Effect of sodium environment on the low cycle fatigue properties of modified 9Cr-1Mo ferritic martensitic steel

    NASA Astrophysics Data System (ADS)

    Kannan, R.; Sandhya, R.; Ganesan, V.; Valsan, M.; Bhanu Sankara Rao, K.

    2009-02-01

    Modified 9Cr-1Mo ferritic steel is the material of current interest for the steam generator components of liquid metal cooled fast breeder reactors (LMFBRs). The steam generator has been designed to operate for 30-40 years. It is important to accurately determine the life of the components in the actual environment in order to consider the extension of life beyond the design life. With this objective in view, a programme has been initiated at our laboratory to evaluate the effects of flowing sodium on the LCF behaviour of modified 9Cr-1Mo steel. LCF tests conducted in flowing sodium environment at 823 K and 873 K exhibited cyclic softening behaviour both in air and sodium environments. The fatigue lives are significantly improved in sodium environment when compared to the data obtained in air environment under identical testing conditions. The lack of oxidation in sodium environment is considered to be responsible for the delayed crack initiation and consequent increase in fatigue life. Comparison of experimental lifetimes with RCC-MR design code predictions indicated that the design curve based on air tests is too conservative.

  1. The thermodynamic efficiency of the condensing process circuits of binary combined-cycle plants with gas-assisted heating of cycle air

    NASA Astrophysics Data System (ADS)

    Kovalevskii, V. P.

    2011-09-01

    The thermal efficiencies of condensing-type circuits of binary combined-cycle plants containing one, two, and three loops with different pressure levels and equipped with a GTE-160 (V94.2) gas turbine unit, and with preheating of cycle air are analyzed by way of comparison in a wide range of initial steam pressures. The variation of the combined-cycle plant efficiency, stream wetness, conditional overall heating surface of the heat-recovery boiler, and other parameters is presented.

  2. Effects of a high mean stress on the high cycle fatigue life of PWA 1480 and correlation of data by linear elastic fracture mechanics

    NASA Technical Reports Server (NTRS)

    Majumdar, S.; Kwasny, R.

    1985-01-01

    High-cycle fatigue tests using 5-mm-diameter smooth specimens were performed on the single crystal alloy PWA 1480 (001 axis) at 70F (room temperature) in air and at 100F (538C) in vacuum (10 to the -6 power torr). Tests were conducted at zero mean stress as well as at high tensile mean stress. The results indicate that, although a tensile mean stress, in general, reduces life, the reduction in fatigue strength, for a given mean stress at a life of one million cycles, is much less than what is predicted by the usual linear Goodman plot. Further, the material appears to be significantly more resistant to mean stress effects at 1000F than at 70F. Metallographic examinations of failed specimens indicate that failures in all cases are initiated from micropores of sizes of the order of 30 to 40 microns. Since the macroscopic stress-strain response in all cases was observed to be linear elastic, linear elastic fracture mechanics (LEFM) analyses were carried out to determine the crack growth curves of the material assuming that crack initiation from a micropore (a sub o = 40 microns) occurs very early in life. The results indicate that the calculated crack growth rates at an R (defined as the ratio between minimum stress to maximum stress) value of zero are approximately the same at 70F as at 1000F. However, the calculated crack growth rates at other R ratios, both positive and negative, tend to be higher at 70F than at 1000F. Calculated threshold effects at large R values tend to be independent of temperature in the temperature regime studied. They are relatively constant with increasing R ratio up to a value of about 0.6, beyond which the calculated threshold stress intensity factor range decreases rapidly with increasing R ratios.

  3. Changes in urinary amino acids excretion in relationship with muscle activity markers over a professional cycling stage race: in search of fatigue markers.

    PubMed

    Corsetti, Roberto; Barassi, Alessandra; Perego, Silvia; Sansoni, Veronica; Rossi, Alessandra; Damele, Clara Anna Linda; Melzi D'Eril, Gianlodovico; Banfi, Giuseppe; Lombardi, Giovanni

    2016-01-01

    The aim of this study was to identify the relationship between metabolic effort, muscular damage/activity indices, and urinary amino acids profile over the course of a strenuous prolonged endurance activity, as a cycling stage race is, in order to identify possible fatigue markers. Nine professional cyclists belonging to a single team, competing in the Giro d'Italia cycling stage race, were anthropometrically characterized and sampled for blood and urine the day before the race started, and on days 12 and 23 of the race. Diet was kept the same over the race, and power output and energy expenditure were recorded. Sera were assayed for muscle markers (lactate dehydrogenase, aspartate aminotransferase, and creatine kinase activities, and blood urea nitrogen), and creatinine, all corrected for plasma volume changes. Urines were profiled for amino acid concentrations, normalized on creatinine excretion. Renal function, in terms of glomerular filtration rate, was monitored by MDRD equation corrected on body surface area. Creatine kinase activity and blood urea were increased during the race as did serum creatinine while kidney function remained stable. Among the amino acids, taurine, glycine, cysteine, leucine, carnosine, 1-methyl histidine, and 3-methyl histidine showed a net decreased, while homocysteine was increased. Taurine and the dipeptide carnosine (β-alanyl-L-histidine) were significantly correlated with the muscle activity markers and the indices of effort. In conclusion, the metabolic profile is modified strikingly due to the effort. Urinary taurine and carnosine seem useful tools to evaluate the muscle damage and possibly the fatigue status on a long-term basis. PMID:26306846

  4. The MS6001FA gas turbine in mid-size combined cycle and cogeneration applications

    SciTech Connect

    Ruegger, W.A.; Anderson, R.O.

    1994-12-31

    The MS6001FA gas turbine is the latest addition to the F-technology family of gas turbines. The design is based on an aerodynamic scaling of the proven MS7001FA and MS9001FA products and is available in both 50 and 60 Hz configurations. As a result of its higher F-technology firing temperature, the 6FA is ideally suited for combined cycle and other heat recovery applications where its performance represents a significant improvement over previously available mid-size gas turbines. This paper describes the basic design of the MS6001FA, including its auxiliary systems. The gas turbine`s performance in simple cycle, combined cycle, repowering, and cogeneration applications is also reviewed.

  5. Technical and economic comparison of steam-injected versus combined- cycle retrofits on FT-4 engines

    SciTech Connect

    Silaghy, F.J. )

    1992-01-01

    The study discusses the findings of a conceptual site-specific investigation of the technical and economic aspects of converting the TPM FT4 simple cycle combustion turbines into either the steam injected gas turbine (SIGT) cycle or the combined cycle (CC). It describes the selection of the best retrofit alternatives through the evaluation and data analysis of a large number of sites and units at two utilities. Conceptual designs are performed on the best retrofit alternatives. Flow diagrams and general arrangement drawings are developed for various configurations utilizing drum type and once-through type multipressure heat recovery steam generators. Auxiliary power consumption and capital cost estimates are presented together with an economic evaluation and comparison of the retrofit alternatives. While the investigation is performed utilizing the FT4 combustion turbines, the steps presented in the report may be used as a guide for investigating the conversion of other gas turbines to either cycle at any utility site.

  6. Gasifier/combined-cycle plant minimizes environmental impacts. [California, coal water process

    SciTech Connect

    Not Available

    1985-04-01

    The successful operation of the Cool Water integrated gasification/ combined cycle power plant is reported. As the only coal-fired power station in California it has easily met the Federal new-source performance standards for emissions and the State's strict pollution-control laws. Details are given of plant performance and air-polluting emissions.

  7. Cogeneration and combined cycle plants emdash design, interconnection, and turbine applications

    SciTech Connect

    Schroeter, J.W.

    1990-01-01

    This book contains papers presented at the 1990 International Joint Power Generation Conference. Included are the following articles: Design and operation of Ambarli combined cycle power plant, Possibilities and examples of heat generation at low cost, Thermal performance testing of non-utility power plants.

  8. The optimization air separation plants for combined cycle MHD-power plant applications

    NASA Technical Reports Server (NTRS)

    Juhasz, A. J.; Springmann, H.; Greenberg, R.

    1980-01-01

    Some of the design approaches being employed during a current supported study directed at developing an improved air separation process for the production of oxygen enriched air for magnetohydrodynamics (MHD) combustion are outlined. The ultimate objective is to arrive at conceptual designs of air separation plants, optimized for minimum specific power consumption and capital investment costs, for integration with MHD combined cycle power plants.

  9. Evaluation of Indirect Combined Cycle in Very High Temperature Gas--Cooled Reactor

    SciTech Connect

    Chang Oh; Robert Barner; Cliff Davis; Steven Sherman; Paul Pickard

    2006-10-01

    The U.S. Department of Energy and Idaho National Laboratory are developing a very high temperature reactor to serve as a demonstration of state-of-the-art nuclear technology. The purpose of the demonstration is twofold: (a) efficient, low-cost energy generation and (b) hydrogen production. Although a next-generation plant could be developed as a single-purpose facility, early designs are expected to be dual purpose, as assumed here. A dual-purpose design with a combined cycle of a Brayton top cycle and a bottom Rankine cycle was investigated. An intermediate heat transport loop for transporting heat to a hydrogen production plant was used. Helium, CO2, and a helium-nitrogen mixture were studied to determine the best working fluid in terms of the cycle efficiency. The relative component sizes were estimated for the different working fluids to provide an indication of the relative capital costs. The relative size of the turbomachinery was measured by comparing the power input/output of the component. For heat exchangers the volume was computed and compared. Parametric studies away from the baseline values of the cycle were performed to determine the effects of varying conditions in the cycle. This gives some insight into the sensitivity of the cycle to various operating conditions as well as trade-offs between efficiency and component size. Parametric studies were carried out on reactor outlet temperature, mass flow, pressure, and turbine cooling.

  10. Temperature dependence of liquid metal embrittlement susceptibility of a modified 9Cr-1Mo steel under low cycle fatigue in lead-bismuth eutectic at 160-450 °C

    NASA Astrophysics Data System (ADS)

    Gong, Xing; Marmy, Pierre; Qin, Ling; Verlinden, Bert; Wevers, Martine; Seefeldt, Marc

    2016-01-01

    Low cycle fatigue properties of a 9Cr-1Mo ferritic-martensitic steel (T91) have been tested in a low oxygen concentration (LOC) lead-bismuth eutectic (LBE) environment and in vacuum at 160-450 °C. The results show a clear fatigue endurance "trough" in LOC LBE, while no such a strong temperature dependence of the fatigue endurance is observed when the steel is tested in vacuum. The fractographic observations by means of scanning electron microscopy (SEM) show that ductile microdimples are prevalent on the fracture surfaces of the specimens tested in vacuum, whereas the fracture surfaces produced in LOC LBE at all the temperatures are characterized by quasi-cleavage. Interestingly, using electron backscatter diffraction (EBSD), martensitic laths close to the fatigue crack walls or to the fracture surfaces of the specimens tested in vacuum are found to have transformed into very fine equiaxed subgrains. Nevertheless, such microstructural modifications do not happen to the specimens tested in LOC LBE at 160-450 °C. These interesting microstructural distinctions indicate that liquid metal embrittlement (LME) is able to occur throughout the fatigue crack propagation phase in the full range of the temperatures investigated, i.e. LME is not very sensitive to temperature during the fatigue crack propagation.

  11. Probabilistic Fatigue Damage Program (FATIG)

    NASA Technical Reports Server (NTRS)

    Michalopoulos, Constantine

    2012-01-01

    FATIG computes fatigue damage/fatigue life using the stress rms (root mean square) value, the total number of cycles, and S-N curve parameters. The damage is computed by the following methods: (a) traditional method using Miner s rule with stress cycles determined from a Rayleigh distribution up to 3*sigma; and (b) classical fatigue damage formula involving the Gamma function, which is derived from the integral version of Miner's rule. The integration is carried out over all stress amplitudes. This software solves the problem of probabilistic fatigue damage using the integral form of the Palmgren-Miner rule. The software computes fatigue life using an approach involving all stress amplitudes, up to N*sigma, as specified by the user. It can be used in the design of structural components subjected to random dynamic loading, or by any stress analyst with minimal training for fatigue life estimates of structural components.

  12. New high efficiency low capital coal fueled combined cycle using existing CFBs and large gas turbines

    SciTech Connect

    Rohrer, J.W.

    1999-07-01

    Advanced Coal Power Technologies (IGCC, PFBII, and HIPPS) despite over two decades of technical development, have seen a disappointing lack of commercial (unsubsidized) utilization. Pulverized coal (PC) steam cycles still dominate because of the intrinsic high capital cost of advanced coal technologies. Recent studies have shown that partial gasification combined cycles yield higher efficiencies than full gasification IGCC cycles. They also show that atmospheric CFB combustors suffer little or no efficiency penalty versus pressurized combustors (and have substantially lower capital costs) because turbine exhaust heat can be fully recovered as the combustion air supply for atmospheric combustors. One new atmospheric partial gasification combined cycle is particularly promising from both a capital cost and efficiency basis. It integrates existing coal atmospheric CFB boiler technology with conventional simple cycle high temperature gas turbines. The CFB boiler also supplies hot bed material to an inexpensive raw coal devolatilizer riser tube which produces a medium-high BTU turbine fuel gas without the need for an expensive power robbing oxygen plant.

  13. Proposing a novel combined cycle for optimal exergy recovery of liquefied natural gas

    NASA Astrophysics Data System (ADS)

    Salimpour, M. R.; Zahedi, M. A.

    2012-08-01

    The effective utilization of the cryogenic exergy associated with liquefied natural gas (LNG) vaporization is important. In this paper, a novel combined power cycle is proposed which utilizes LNG in different ways to enhance the power generation of a power plant. In addition to the direct expansion in the appropriate expander, LNG is used as a low-temperature heat sink for a middle-pressure gas cycle which uses nitrogen as working fluid. Also, LNG is used to cool the inlet air of an open Brayton gas turbine cycle. These measures are accomplished to improve the exergy recovery of LNG. In order to analyze the performance of the system, the influence of several key parameters such as pressure ratio of LNG turbine, ratio of the mass flow rate of LNG to the mass flow rate of air, pressure ratio of different compressors, LNG pressure and inlet pressure of nitrogen compressor, on the thermal efficiency and exergy efficiency of the offered cycle is investigated. Finally, the proposed combined cycle is optimized on the basis of first and second laws of thermodynamics.

  14. Analysis of a New Rocket-Based Combined-Cycle Engine Concept at Low Speed

    NASA Technical Reports Server (NTRS)

    Yungster, S.; Trefny, C. J.

    1999-01-01

    An analysis of the Independent Ramjet Stream (IRS) cycle is presented. The IRS cycle is a variation of the conventional ejector-Ramjet, and is used at low speed in a rocket-based combined-cycle (RBCC) propulsion system. In this new cycle, complete mixing between the rocket and ramjet streams is not required, and a single rocket chamber can be used without a long mixing duct. Furthermore, this concept allows flexibility in controlling the thermal choke process. The resulting propulsion system is intended to be simpler, more robust, and lighter than an ejector-ramjet. The performance characteristics of the IRS cycle are analyzed for a new single-stage-to-orbit (SSTO) launch vehicle concept, known as "Trailblazer." The study is based on a quasi-one-dimensional model of the rocket and air streams at speeds ranging from lift-off to Mach 3. The numerical formulation is described in detail. A performance comparison between the IRS and ejector-ramjet cycles is also presented.

  15. Comparison of algae cultivation methods for bioenergy production using a combined life cycle assessment and life cycle costing approach.

    PubMed

    Resurreccion, Eleazer P; Colosi, Lisa M; White, Mark A; Clarens, Andres F

    2012-12-01

    Algae are an attractive energy source, but important questions still exist about the sustainability of this technology on a large scale. Two particularly important questions concern the method of cultivation and the type of algae to be used. This present study combines elements of life cycle analysis (LCA) and life cycle costing (LCC) to evaluate open pond (OP) systems and horizontal tubular photobioreactors (PBRs) for the cultivation of freshwater (FW) or brackish-to-saline water (BSW) algae. Based on the LCA, OPs have lower energy consumption and greenhouse gas emissions than PBRs; e.g., 32% less energy use for construction and operation. According to the LCC, all four systems are currently financially unattractive investments, though OPs are less so than PBRs. BSW species deliver better energy and GHG performance and higher profitability than FW species in both OPs and PBRs. Sensitivity analyses suggest that improvements in critical cultivation parameters (e.g., CO(2) utilization efficiency or algae lipid content), conversion parameters (e.g., anaerobic digestion efficiency), and market factors (e.g., costs of CO(2) and electricity, or sale prices for algae biodiesel) could alter these results. PMID:23117186

  16. Control system of the fatigue stand for material tests under combined bending with torsion loading and experimental results

    NASA Astrophysics Data System (ADS)

    Rozumek, Dariusz; Marciniak, Zbigniew

    2008-08-01

    The paper presents the control system of the fatigue test stand MZGS-200PL. Electric signals from the strain gauge Wheatstone bridges were processed with spectrum analyzer and the computer. In the computer, the signals were registered on the hard disk. The paper presents characteristics signals loading, power spectral density, autocorrelations and cross-correlation. The circular smooth specimens were tested. As compared with hydraulic machines for fatigue tests, the presented machine is reliable and simple, it works quietly, it allows to save energy, it is small and cheap. The test stand MZGS-200PL allows to perform tests under cyclic proportional, non-proportional and random bending with torsion, as well as tests under pure bending and pure torsion.

  17. Fractographic evaluation of creep effects on strain-controlled fatigue-cracking of AISI 304LC and 316 stainless steel

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.

    1978-01-01

    Analysis of high temperature low cycle fatigue of AISI 304LC and 316 stainless steels by the method of strainrange partitioning results in four separate strainrange versus life relationships, depending upon the way in which creep-strain and plastic strain are combined within a cycle. Fractography is used in this investigation of the creep-fatigue interaction associated with these cycles. The PP and PC-cycle fractures were transgranular. The PC-cycle resulted in fewer cycles of initiation and shorter total cyclic life for the same applied inelastic strainrange. The CC-cycle had mixed transgranular and intergranular fracture, fewer cycles of initiation and shorter cycle life than PP or PC. The CP-cycle had fully integranular cracking, and failed in fewer cycles than were required for cracks to initate for PP,PC, and CC.

  18. Multi-objective optimization of combined Brayton and inverse Brayton cycles using advanced optimization algorithms

    NASA Astrophysics Data System (ADS)

    Venkata Rao, R.; Patel, Vivek

    2012-08-01

    This study explores the use of teaching-learning-based optimization (TLBO) and artificial bee colony (ABC) algorithms for determining the optimum operating conditions of combined Brayton and inverse Brayton cycles. Maximization of thermal efficiency and specific work of the system are considered as the objective functions and are treated simultaneously for multi-objective optimization. Upper cycle pressure ratio and bottom cycle expansion pressure of the system are considered as design variables for the multi-objective optimization. An application example is presented to demonstrate the effectiveness and accuracy of the proposed algorithms. The results of optimization using the proposed algorithms are validated by comparing with those obtained by using the genetic algorithm (GA) and particle swarm optimization (PSO) on the same example. Improvement in the results is obtained by the proposed algorithms. The results of effect of variation of the algorithm parameters on the convergence and fitness values of the objective functions are reported.

  19. Analysis of a coal fired combined cycle with carried-heat gasification

    NASA Astrophysics Data System (ADS)

    Xu, Xiangdong; Zhu, Weimin; Zhao, Li; Fett, F. N.

    1994-12-01

    In the research of a more efficient, less costly, more environmentally responsible and less technically difficult method for generating electrical power from coal, the Carried-heat Gasification Combined Cycle (CGCC) is introduced by Tsinghua University. The high efficiency cycle includes carried-heat partial gasification, compressed air heating in a fluidized bed immersed air heater followed by a combustor and the heat recovery of gas turbine exhaust used as the combustion air for the differential-velocity atmospheric circulating fluidized bed (DFBC). Superheat steam is raised in the DFBC boiler. The comparison of results identifies the causes of performance difference between eight cases. Features of the cycle ensure a high coal conversion efficiency within current state of the art.

  20. High temperature low cycle fatigue mechanisms for nickel base and a copper base alloy. M.S. Thesis Final Report

    NASA Technical Reports Server (NTRS)

    Shih, C. I.

    1982-01-01

    Damage mechanisms were studied in Rene' 95 and NARloy Z, using optical, scanning and transmission in microscopy. In necklace Rene' 95, crack initiation was mainly associated with cracking of surface MC carbides, except for hold time tests at higher strain ranges where initiation was associated more with a grain boundary mechanism. A mixed mode of propagation with a faceted fracture morphology was typical for all cycle characters. The dependence of life on maximum tensile stress can be demonstrated by the data falling onto three lines corresponding to the three tensile hold times, in the life against maximum tensile stress plot. In NARloy Z, crack initiation was always at the grain boundaries. The mode of crack propagation depended on the cycle character. The life decreased with decreasing strain rate and with tensile holds. In terms of damage mode, different life prediction laws may be applicable to different cycle characters.

  1. Application of cyclic J-integral to low cycle fatigue crack growth of Japanese carbon steel pipe

    SciTech Connect

    Miura, N.; Fujioka, T.; Kashima, K.

    1997-04-01

    Piping for LWR power plants is required to satisfy the LBB concept for postulated (not actual) defects. With this in mind, research has so far been conducted on the fatigue crack growth under cyclic loading, and on the ductile crack growth under excessive loading. It is important, however, for the evaluation of the piping structural integrity under seismic loading condition, to understand the fracture behavior under dynamic and cyclic loading conditions, that accompanies large-scale yielding. CRIEPI together with Hitachi have started a collaborative research program on dynamic and/or cyclic fracture of Japanese carbon steel (STS410) pipes in 1991. Fundamental tensile property tests were conducted to examine the effect of strain rate on tensile properties. Cracked pipe fracture tests under some loading conditions were also performed to investigate the effect of dynamic and/or cyclic loading on fracture behavior. Based on the analytical considerations for the above tests, the method to evaluate the failure life for a cracked pipe under cyclic loading was developed and verified. Cyclic J-integral was introduced to predict cyclic crack growth up to failure. This report presents the results of tensile property tests, cracked pipe fracture tests, and failure life analysis. The proposed method was applied to the cracked pipe fracture tests. The effect of dynamic and/or cyclic loading on pipe fracture was also investigated.

  2. Microstructural effects on the room and elevated temperature low cycle fatigue behavior of Waspaloy. M.S. Thesis Final Report

    NASA Technical Reports Server (NTRS)

    Lerch, B. A.

    1982-01-01

    Longitudinal specimens of Waspaloy containing either coarse grains with small gamma or fine grains with large gamma were tested in air at a frequency of 0.33 Hz or 0.50 Hz. The coarse grained structures exhibited planar slip on (III) planes and precipitate shearing at all temperatures. Cracks initiated by a Stage 1 mechanism and propagated by a striation forming mechanism. At 700 C and 800 C, cleavage and intergranular cracking were observed. Testing at 500 C, 700 C, and 800 C caused precipitation of grain boundary carbides. At 700 C, carbides precipitated on slip bands. The fine grained structures exhibited planar slip on (111) planes. Dislocations looped the large gamma precipitates. This structure led to stress saturation and propagation was observed. Increasing temperatures resulted in increased specimen oxidation for both heat treatments. Slip band and grain boundary oxidation were observed. At 800 C, oxidized grain boundaries were cracked by intersecting slip bands which resulted in intergranular failure. The fine specimens had crack initiation later in the fatigue life, but with more rapid propagation crack propagation.

  3. Integrated operation and management system for a 700MW combined cycle power plant

    SciTech Connect

    Shiroumaru, I. ); Iwamiya, T. ); Fukai, M. )

    1992-03-01

    Yanai Power Plant of the Chugoku Electric Power Co., Inc. (Yamaguchi Pref., Japan) is in the process of constructing a 1400MW state-of-the-art combined cycle power plant. The first phase, a 350MW power plant, started operation on a commercial basis in November, 1990. This power plant has achieved high efficiency and high operability, major features of a combined cycle power plant. The integrated operation and management system of the power plant takes care of operation, maintenance, control of general business, etc., and was built using the latest computer and digital control and communication technologies. This paper reports that it is expected that this system will enhance efficient operation and management for the power plant.

  4. Aerodynamic Experiments of Small Scale Combined Cycle Engine in Various Mach Numbers

    NASA Astrophysics Data System (ADS)

    Tani, Kouichiro; Kouchi, Toshinori; Kato, Kanenori; Sakuranaka, Noboru; Watanabe, Syuuichi

    A small model aerodynamic tests of the combined cycle engine were carried out to evaluate its performance in subsonic and supersonic conditions. In this regime of the flow speed, the combined cycle engine operates as an ejector-jet or ramjet. The nitrogen gas was exhausted as the substitution for the actual rocket gas. In a subsonic condition, there appeared local pressure rise at the kink point of the ramp, increasing the pressure drag. Both wall pressure and the pitot pressure distribution at the exit of the model suggested that the flow structure is “two-layered” ; one is subsonic induced air flow, and the other is the supersonic rocket exhaust. A slit was carved on the topwall inside the isolator section, expecting a better suction performance in the ejector-jet mode. The modification actually had an effect to enhance the lower limit of the rocket pressure at which the choking of the induced air is achieved.

  5. Entrained gasification combined-cycle control study. Volume 3: model descriptions. Final report

    SciTech Connect

    Clark, J.; Denton, L.; Hashemi, M.; Joiner, J.; Smelser, S.; Chowaniec, C.; Hobbs, M.; Jennings, S.; Phelts, E.

    1980-07-01

    Two control strategies were evaluated for a new type of electric power plant as part of a large utility network. An entrained coal gasifier fuels a gas turbine/steam turbine combined-cycle unit forming the integrated plant which was simulated by computer to analyze alternative control strategies. Transient operation of this gasification-combined-cycle (GCC) plant was studied to determine open-loop response as a stand-alone plant, as well as closed-loop response while functioning in a typical utility power system. GCC plant performance during specified operating contingencies, such as equipment trip or emergency shutdown, was also studied. This volume presents the model descriptions for the Texaco entrained gasifiers, Selexol unit, oxygen plant, scrubber, ammonia absorber, water balance, combustion turbine-generator and gas-turbine controls, heat recovery steam generators, steam turbine-generator and steam-turbine controls, fuel gas expander, power system, and station controller.

  6. Diagnosis of Thermal Efficiency of Advanced Combined Cycle Power Plants Using Optical Torque Sensors

    NASA Astrophysics Data System (ADS)

    Umezawa, Shuichi

    A new optical torque measurement method was applied to diagnosis of thermal efficiency of advanced combined cycle, i.e. ACC, plants. Since the ACC power plant comprises a steam turbine and a gas turbine and both of them are connected to the same generator, it is difficult to identify which turbine in the plant deteriorates the performance when the plant efficiency is reduced. The sensor measures axial distortion caused by power transmission by use of He-Ne laser beams, small stainless steel reflectors having bar-code patterns, and a technique of signal processing featuring high frequency. The sensor was applied to the ACC plants of TOKYO ELECTRIC POWER COMPANY, TEPCO, following the success in the application to the early combined cycle plants of TEPCO. The sensor performance was inspected over a year. After an improvement related to the signal process, it is considered that the sensor performance has reached a practical use level.

  7. Environmental Assessment for the Warren Station externally fired combined cycle demonstration project

    SciTech Connect

    1995-04-01

    The proposed Penelec project is one of 5 projects for potential funding under the fifth solicitation under the Clean Coal Technology program. In Penelec, two existing boilers would be replaced at Warren Station, PA; the new unit would produce 73 MW(e) in a combined cycle mode (using both gas-fired and steam turbines). The project would fill the need for a full utility-size demonstration of externally fire combined cycle (EFCC) technology as the next step toward commercialization. This environmental assessment was prepared for compliance with NEPA; its purpose is to provide sufficient basis for determining whether to prepare an environmental impact statement or to issue a finding of no significant impact. It is divided into the sections: purpose and need for proposed action; alternatives; brief description of affected environment; environmental consequences, including discussion of commercial operation beyond the demonstration period.

  8. Recent Activities in Research of the Combined Cycle Engine at JAXA

    NASA Astrophysics Data System (ADS)

    Tani, Kouichiro; Tomioka, Sadatake; Kato, Kanenori; Ueda, Syuichi; Takegoshi, Masao

    Recent activities of the researches on the rocket based combined cycle engine in Japan Aerospace Exploration Agency are summarized. Aiming to realize the flight test in 10 years, JAXA has been making sub-scale model experiments as well as a series of component tests. In 08 fiscal year, sub-scale tests were carried out in Mach 6 flight condition and the stable ramjet combustion was confirmed following the successful ramjet mode establishment in Mach 4 condition in previous year. Some improvements of flow modeling inside the combustor and the ejector analysis were also achieved. With the scramjet mode analysis due in ’09 fiscal year, the designing method of the combined cycle engine will be improved and the next test engine will be launched.

  9. Parametric Studies of the Ejector Process within a Turbine-Based Combined-Cycle Propulsion System

    NASA Technical Reports Server (NTRS)

    Georgiadis, Nicholas J.; Walker, James F.; Trefny, Charles J.

    1999-01-01

    Performance characteristics of the ejector process within a turbine-based combined-cycle (TBCC) propulsion system are investigated using the NPARC Navier-Stokes code. The TBCC concept integrates a turbine engine with a ramjet into a single propulsion system that may efficiently operate from takeoff to high Mach number cruise. At the operating point considered, corresponding to a flight Mach number of 2.0, an ejector serves to mix flow from the ramjet duct with flow from the turbine engine. The combined flow then passes through a diffuser where it is mixed with hydrogen fuel and burned. Three sets of fully turbulent Navier-Stokes calculations are compared with predictions from a cycle code developed specifically for the TBCC propulsion system. A baseline ejector system is investigated first. The Navier-Stokes calculations indicate that the flow leaving the ejector is not completely mixed, which may adversely affect the overall system performance. Two additional sets of calculations are presented; one set that investigated a longer ejector region (to enhance mixing) and a second set which also utilized the longer ejector but replaced the no-slip surfaces of the ejector with slip (inviscid) walls in order to resolve discrepancies with the cycle code. The three sets of Navier-Stokes calculations and the TBCC cycle code predictions are compared to determine the validity of each of the modeling approaches.

  10. Tubular SOFC and SOFC/gas turbine combined cycle status and prospects

    SciTech Connect

    Veyo, S.E.; Lundberg, W.L.

    1996-12-31

    Presently under fabrication at Westinghouse for a consortium of Dutch and Danish utilities is the world`s first 100 kWe Solid Oxide Fuel Cell (SOFC) power generation system. This natural gas fueled experimental field unit will be installed near Arnhem, Netherlands, at an auxiliary district heating plant. Electrical generation efficiency of this simple cycle atmospheric pressure system will approach 50% [net ac/LHV]. For larger capacity systems, the horizon for the efficiency (atmospheric pressure) is about 55%. Pressurization would increase the efficiency. Objectives of the analyses reported were: (1) to document the improved performance potential of the two shaft turbine cycle given access to a better recuperator and lower lead losses, (2) to assess the performance of PSOFC/GT combined cycles in the 3 MW plant application that are based on use of a simple single shaft gas turbine having a design-point turbine inlet temperature that closely matches the temperature of the SOFC exhaust gas (about 850 C), (3) to estimate the performance potential of smaller combined cycle power plants employing a single SOFC submodule, and (4) to evaluate the cogeneration potential of such systems.

  11. Thermodynamic analysis and optimization of fuel cell based Combined Cycle Cogeneration plant

    NASA Astrophysics Data System (ADS)

    Odukoya, Adedoyin

    Power plants operating in combined cycle cogeneration configuration are becoming increasingly popular because of high energy conversion efficiency and reduced pollutant and green-house gas emissions. On the other hand, fuel cell technology continues to be of global interest because it can operate with very low to 0% green-house gas emission depending on the fuel. The aim of the present work is to investigate the effect of co-firing of natural gas with synthetic gas generated from coal gasification on the thermodynamic performance of an air blown coal gasification Combined Cycle Cogeneration unit with a solid oxide fuel cell (SOFC) arrangement. The effects of the operating temperature of the SOFC and the pressure ratio and turbine inlet temperature of the gas turbine on the net work output and efficiency of the power cycles on the cogeneration unit are simulated. Simulations are also conducted on the thermal and cogeneration efficiencies of the individual power cycle as well as the overall plants respectively. The optimal pressure ratio, temperature of operation of the SOFC and, gas turbine inlet temperature was determined using a sequential quadratic program solver base on the Quasi-Newton algorithm.

  12. Effect of Gas/Steam Turbine Inlet Temperatures on Combined Cycle Having Air Transpiration Cooled Gas Turbine

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Singh, O.

    2012-10-01

    Worldwide efforts are being made for further improving the gas/steam combined cycle performance by having better blade cooling technology in topping cycle and enhanced heat recovery in bottoming cycle. The scope of improvement is possible through turbines having higher turbine inlet temperatures (TITs) of both gas turbine and steam turbine. Literature review shows that a combined cycle with transpiration cooled gas turbine has not been analyzed with varying gas/steam TITs. In view of above the present study has been undertaken for thermodynamic study of gas/steam combined cycle with respect to variation in TIT in both topping and bottoming cycles, for air transpiration cooled gas turbine. The performance of combined cycle with dual pressure heat recovery steam generator has been evaluated for different cycle pressure ratios (CPRs) varying from 11 to 23 and the selection diagrams presented for TIT varying from 1,600 to 1,900 K. Both the cycle efficiency and specific work increase with TIT for each pressure ratio. For each TIT there exists an optimum pressure ratio for cycle efficiency and specific work. For the CPR of 23 the best cycle performance is seen at a TIT of 1,900 K for maximum steam temperature of 570 °C, which gives the cycle efficiency of 60.9 % with net specific work of 909 kJ/kg.

  13. Integrated gasification combined-cycle research development and demonstration activities in the US

    SciTech Connect

    Ness, H.M.; Brdar, R.D.

    1996-09-01

    The United States Department of Energy (DOE)`s Office of Fossil Energy, Morgantown Energy Technology Center, is managing a research development and demonstration (RD&D) program that supports the commercialization of integrated gasification combined-cycle (IGCC) advanced power systems. This overview briefly describes the supporting RD&D activities and the IGCC projects selected for demonstration in the Clean Coal Technology (CCT) Program.

  14. Integrated gasification combined-cycle research development and demonstration activities in the U.S.

    SciTech Connect

    Ness, H.M.

    1994-12-31

    The United States Department of Energy (DOE) has selected seven integrated gasification combined-cycle (IGCC) advanced power systems for demonstration in the Clean Coal Technology (CCT) Program. DOE`s Office of Fossil Energy, Morgantown Energy Technology Center, is managing a research development and demonstration (RD&D)program that supports the CCT program, and addresses long-term improvements in support of IGCC technology. This overview briefly describes the CCT projects and the supporting RD&D activities.

  15. Rocket-Based Combined-Cycle (RBCC) Propulsion Technology Workshop. Tutorial session

    NASA Technical Reports Server (NTRS)

    1992-01-01

    The goal of this workshop was to illuminate the nation's space transportation and propulsion engineering community on the potential of hypersonic combined cycle (airbreathing/rocket) propulsion systems for future space transportation applications. Four general topics were examined: (1) selections from the expansive advanced propulsion archival resource; (2) related propulsion systems technical backgrounds; (3) RBCC engine multimode operations related subsystem background; and (4) focused review of propulsion aspects of current related programs.

  16. Rocket Based Combined Cycle (RBCC) Propulsion Technology Workshop. Volume 1: Executive summary

    NASA Technical Reports Server (NTRS)

    Chojnacki, Kent T.

    1992-01-01

    The goal of the Rocket-Based Combined Cycle (RBCC) Propulsion Technology Workshop was to assess the RBCC propulsion system's viability for Earth-to-Orbit (ETO) transportation systems. This was accomplished by creating a forum (workshop) in which past work in the field of RBCC propulsion systems was reviewed, current technology status was evaluated, and future technology programs in the field of RBCC propulsion systems were postulated, discussed, and recommended.

  17. Design features and results from fatigue reliability research machines.

    NASA Technical Reports Server (NTRS)

    Lalli, V. R.; Kececioglu, D.; Mcconnell, J. B.

    1971-01-01

    The design, fabrication, development, operation, calibration and results from reversed bending combined with steady torque fatigue research machines are presented. Fifteen-centimeter long, notched, SAE 4340 steel specimens are subjected to various combinations of these stresses and cycled to failure. Failure occurs when the crack in the notch passes through the specimen automatically shutting down the test machine. These cycles-to-failure data are statistically analyzed to develop a probabilistic S-N diagram. These diagrams have many uses; a rotating component design example given in the literature shows that minimum size and weight for a specified number of cycles and reliability can be calculated using these diagrams.

  18. Analysis of energetic and exergetic efficiency, and environmental benefits of biomass integrated gasification combined cycle technology.

    PubMed

    Mínguez, María; Jiménez, Angel; Rodríguez, Javier; González, Celina; López, Ignacio; Nieto, Rafael

    2013-04-01

    The problem of the high carbon dioxide emissions linked to power generation makes necessary active research on the use of biofuels in gas turbine systems as a promising alternative to fossil fuels. Gasification of biomass waste is particularly of interest in obtaining a fuel to be run in gas turbines, as it is an efficient biomass-to-biofuel conversion process, and an integration into a combined cycle power plant leads to a high performance with regard to energetic efficiency. The goal of this study was to carry out an energetic, exergetic and environmental analysis of the behaviour of an integrated gasification combined cycle (IGCC) plant fuelled with different kinds of biomass waste by means of simulations. A preliminary economic study is also included. Although a technological development in gasification technology is necessary, the results of simulations indicate a high technical and environmental interest in the use of biomass integrated gasification combined cycle (BioIGCC) systems for large-scale power generation from biomass waste. PMID:23444152

  19. Experimental investigation of an ammonia-based combined power and cooling cycle

    NASA Astrophysics Data System (ADS)

    Tamm, Gunnar Olavi

    A novel ammonia-water thermodynamic cycle, capable of producing both power and refrigeration, was proposed by D. Yogi Goswami. The binary mixture exhibits variable boiling temperatures during the boiling process, which leads to a good thermal match between the heating fluid and working fluid for efficient heat source utilization. The cycle can be driven by low temperature sources such as solar, geothermal, and waste heat from a conventional power cycle, reducing the reliance on high temperature sources such as fossil fuels. A theoretical simulation of the cycle at heat source temperatures obtainable from low and mid temperature solar collectors showed that the ideal cycle could produce power and refrigeration at a maximum exergy efficiency, defined as the ratio of the net work and refrigeration output to the change in availability of the heat source, of over 60%. The exergy efficiency is a useful measure of the cycle's performance as it compares the effectiveness of different cycles in harnessing the same source. An experimental system was constructed to demonstrate the feasibility of the cycle and to compare the experimental results with the theoretical simulations. In this first phase of experimentation, the turbine expansion was simulated with a throttling valve and a heat exchanger. Results showed that the vapor generation and absorption condensation processes work experimentally. The potential for combined turbine work and refrigeration output was evidenced in operating the system. Analysis of losses led to modifications in the system design, which were implemented to yield improvements in heat exchange, vapor generation, pump performance and overall stability. The research that has been conducted verifies the potential of the power and cooling cycle as an alternative to using conventional fossil fuel technologies. The research that continues is to further demonstrate the concept and direct it towards industry. On the large scale, the cycle can be used for

  20. A description of spinal fatigue strength.

    PubMed

    Huber, Gerd; Nagel, Katrin; Skrzypiec, Daniel M; Klein, Anke; Püschel, Klaus; Morlock, Michael M

    2016-04-11

    Understanding fatigue failure of the spine is important to establish dynamic loading limits for occupational health and safety. In this study experimental data were combined with published data to develop a description of the predictive parameters for spinal fatigue failure. 41 lumbar functional spinal units (FSUs) from cadaveric spines (age 49.0±11.9yr) where cyclically loaded. Three different levels of sinusoidal axial compression (0-3kN, 0-2kN or 1-3kN) were applied for 300,000 cycles. Further, published data consisted of 70 thoracic and lumbar FSUs loaded in axial compression for 5000 cycles. Cyclic forces ranged from lower peaks (Fmin) of 0.7-1kN to upper peaks (Fmax) of 1.2-7.1kN. Based on Wöhler analysis, a fatigue model was developed accounting for three parameters: I) specimen-specific scaling based on the endplate area, II) specimen-specific strength dependency on age or bone mineral density, III) load-specific correction factors based on Fmax and Fmin. The most predictive model was achieved for a combination of Fmax, endplate area and bone mineral density; this model explained 61% of variation (p<0.001). A model including Fmax, endplate area and age explained only 28% of variation (p<0.001). Inclusion of a load-specific correction factor did not significantly improve model prediction of fatigue failure. This analysis presents the basis for the prediction of specimen-specific fatigue failure of the lumbar spine, provided the endplate area and bone mineral density can be derived. PMID:26948575

  1. Life-cycle CO{sub 2} emissions for air-blown gasification combined-cycle using selexol

    SciTech Connect

    Doctor, R.D.; Molburg, J.C.; Thimmapuram, P.; Berry, G.F.; Livengood, C.D.

    1993-06-01

    Initiatives to limit carbon dioxide (CO{sub 2}) emissions have drawn considerable interest to integrated gasification combined-cycle (IGCC) power generation. With its higher efficiency, this process can reduce CO{sub 2} production. It is also amenable to CO{sub 2} capture, because CO{sub 2} Can be removed before combustion and the associated dilution with atmospheric nitrogen. This paper presents a process-design baseline that encompasses the IGCC system, CO{sub 2} transport -by pipeline, and land-based sequestering of CO{sub 2} in geological reservoirs. The intent of this study is to provide the CO{sub 2} budget, or an ``equivalent CO{sub 2}`` budget, associated with each of the individual energy-cycle steps. Design capital and operating costs for the process are included in the fill study but are not reported in the present paper. The value used for the equivalent CO{sub 2} budget will be 1 kg CO{sub 2}/kWh{sub e}. The base case is a 470-MW (at the busbar) IGCC system using an air-blown Kellogg Rust Westinghouse (KRW) agglomerating fluidized-bed gasifier, US Illinois {number_sign}6 bituminous coal feed, and in-bed sulfur removal. Mining, feed preparation, and conversion result in a net electric power production of 461 MW, with a CO{sub 2} release rate of 0.830 kg/kWh{sub e}. In the CO{sub 2} recovery case, the gasifier output is taken through water-gas shift and then to Selexol, a glycol-based absorber-stripper process that recovers CO{sub 2} before it enters the combustion turbine. This process results in 350 MW at the busbar.

  2. An engineering approach to the prediction of fatigue behavior of unnotched/notched fiber reinforced composite laminates

    NASA Technical Reports Server (NTRS)

    Kulkarni, S. V.; Mclaughlin, P. V., Jr.

    1978-01-01

    An engineering approach is proposed for predicting unnotched/notched laminate fatigue behavior from basic lamina fatigue data. The fatigue analysis procedure was used to determine the laminate property (strength/stiffness) degradation as a function of fatigue cycles in uniaxial tension and in plane shear. These properties were then introduced into the failure model for a notched laminate to obtain damage growth, residual strength, and failure mode. The approach is thus essentially a combination of the cumulative damage accumulation (akin to the Miner-Palmgren hypothesis and its derivatives) and the damage growth rate (similar to the fracture mechanics approach) philosophies. An analysis/experiment correlation appears to confirm the basic postulates of material wearout and the predictability of laminate fatigue properties from lamina fatigue data.

  3. Etude des effets du climat nordique sur la duree de vie en fatigue en tension des composites unidirectionnels de fibres de verre et d'epoxy

    NASA Astrophysics Data System (ADS)

    Brassard, David

    Northern regions of Canada present a huge potential for wind energy production. Unfortunately, it introduces new challenges regarding the operating conditions. This thesis presents a study on the effects of northern climate on the fatigue life of unidirectional glass fibre/epoxy composites. Following a review of previous researches in that field, we provide the results of the present study. Under controlled experimental conditions, we examined the individual and combined effects of low temperatures, moisture content, and freeze-thaw cycles on the fatigue life under tension load of composites. These results were compared to dry and room temperature conditions that served as a baseline. Statistical analysis suggests that thermal cycles between 40 °C and -40 °C do not affect the average fatigue life of unidirectional composites. Freeze-thaw cycles detrimentally affects the interface observed after failure of the specimens. At high stresses, moisture content decreases fatigue life while at low stresses, moisture content increases fatigue life probably due to an increase in ductility of the epoxy matrix. Low temperature did not affect the fatigue life of dry samples, but increased the fatigue life of specimens for moisture conditioned samples. In dry conditions, Northern climates do not negatively affect the fatigue life of unidirectional composites. Freeze-thaw cycles also did not affect fatigue life of unidirectionnal composites. Future research should test its effect on the interface in multidirectional composites.

  4. Towards a Delamination Fatigue Methodology for Composite Materials

    NASA Technical Reports Server (NTRS)

    OBrien, Thomas K.

    2007-01-01

    A methodology that accounts for both delaminaton onset and growth in composite structural components is proposed for improved fatigue life prediction to reduce life cycle costs and improve accept/reject criteria for manufacturing flaws. The benefits of using a Delamination Onset Threshold (DOT) approach in combination with a Modified Damage Tolerance (MDT) approach is highlighted. The use of this combined approach to establish accept/reject criteria, requiring less conservative initial manufacturing flaw sizes, is illustrated.

  5. System study on partial gasification combined cycle with CO{sub 2} recovery - article no. 051801

    SciTech Connect

    Xu, Y.J.; Jin, H.G.; Lin, R.M.; Han, W.

    2008-09-15

    S partial gasification combined cycle with CO{sub 2} recovery is proposed in this paper. Partial gasification adopts cascade conversion of the composition of coal. Active composition of coal is simply gasified, while inactive composition, that is char, is burnt in a boiler. Oxy-fuel combustion of syngas produces only CO{sub 2} and H{sub 2}O, so the CO{sub 2} can be separated through cooling the working fluid. This decreases the amount of energy consumption to separate CO{sub 2} compared with conventional methods. The novel system integrates the above two key technologies by injecting steam from a steam turbine into the combustion chamber of a gas turbine to combine the Rankine cycle with the Brayton cycle. The thermal efficiency of this system will be higher based on the cascade utilization of energy level. Compared with the conventional integrated gasification combined cycle (IGCC), the compressor of the gas turbine, heat recovery steam generator (HRSG) and gasifier are substituted for a pump, reheater, and partial gasifier, so the system is simplified. Furthermore, the novel system is investigated by means of energy-utilization diagram methodology and provides a simple analysis of their economic and environmental performance. As a result, the thermal efficiency of this system may be expected to be 45%, with CO{sub 2} recovery of 41.2%, which is 1.5-3.5% higher than that of an IGCC system. At the same time, the total investment cost of the new system is about 16% lower than that of an IGCC. The comparison between the partial gasification technology and the IGCC technology is based on the two representative cases to identify the specific feature of the proposed system.

  6. Externally-fired combined cycle: An effective coal fueled technology for repowering and new generation

    SciTech Connect

    Stoddard, L.E.; Bary, M.R.; Gray, K.M.; LaHaye, P.G.

    1995-06-01

    The Externally-Fired Combined Cycle (EFCC) is an attractive emerging technology for powering high efficiency combined gas and steam turbine cycles with coal or other ash bearing fuels. In the EFCC, the heat input to a gas turbine is supplied indirectly through a ceramic air heater. The air heater, along with an atmospheric coal combustor and ancillary equipment, replaces the conventional gas turbine combustor. A steam generator located downstream from the ceramic air heater and steam turbine cycle, along with an exhaust cleanup system, completes the combined cycle. A key element of the EFCC Development Program, the 25 MMBtu/h heat-input Kennebunk Test Facility (KTF), has recently begun operation. The KTF has been operating with natural gas and will begin operating with coal in early 1995. The US Department of Energy selected an EFCC repowering of the Pennsylvania Electric Company`s Warren Station for funding under the Clean Coal Technology Program Round V. The project focuses on repowering an existing 48 MW (gross) steam turbine with an EFCC power island incorporating a 30 MW gas turbine, for a gross power output of 78 MW and a net output of 72 MW. The net plant heat rate will be decreased by approximately 30% to below 9,700 Btu/kWh. Use of a dry scrubber and fabric filter will reduce sulfur dioxide (SO{sub 2}) and particulate emissions to levels under those required by the Clean Air Act Amendments (CAAA) of 1990. Nitrogen oxides (NO{sub x}) emissions are controlled by the use of staged combustion. The demonstration project is currently in the engineering phase, with startup scheduled for 1997. This paper discusses the background of the EFCC, the KTF, the Warren Station EFCC Clean Coal Technology Demonstration Project, the commercial plant concept, and the market potential for the EFCC.

  7. How surface damage removal affects fatigue life

    NASA Technical Reports Server (NTRS)

    Jeelani, S.; Scott, M. A.

    1988-01-01

    The effect of the removal of work hardened surface layers from specimens of 2024-T4 aluminum alloy and AISI-4130 steel on their fatigue lives has been investigated. Specimens were fatigued at selected stress levels for a given number of cycles, and the surface layer was removed followed by subsequent fatigue cycling. Results confirm that when a material is subjected to fatigue loading, damage accumulates in the surface layers in the form of work hardening. Removal of the surface layer brings the specimen back to its pre-fatigued condition.

  8. Fatigue of fiberglass beam substructures

    SciTech Connect

    Mandell, J.F.; Combs, D.W.; Samborsky, D.D.

    1995-09-01

    Composite material beams representative of wind turbine blade substructure have been designed, fabricated, and tested under constant amplitude flexural fatigue loading. Beam stiffness, strength, and fatigue life are predicted based on detailed finite element analysis and the materials fatigue database developed using standard test coupons and special high frequency minicoupons.Beam results are in good agreement with predictions when premature adhesive and delamination failures are avoided in the load transfer areas. The results show that fiberglass substructures can be designed and fabricated to withstand maximum strain levels on the order of 8,000 microstrain for about 10{sup 6} cycles with proper structural detail design and the use of fatigue resistant laminate constructions. The study also demonstrates that the materials fatigue database and accurate analysis can be used to predict the fatigue life of composite substructures typical of blades.

  9. Fracture mechanics and corrosion fatigue.

    NASA Technical Reports Server (NTRS)

    Mcevily, A. J.; Wei, R. P.

    1972-01-01

    Review of the current state-of-the-art in fracture mechanics, particularly in relation to the study of problems in environment-enhanced fatigue crack growth. The usefulness of this approach in developing understanding of the mechanisms for environmental embrittlement and its engineering utility are discussed. After a brief review of the evolution of the fracture mechanics approach and the study of environmental effects on the fatigue behavior of materials, a study is made of the response of materials to fatigue and corrosion fatigue, the modeling of the mechanisms of the fatigue process is considered, and the application of knowledge of fatigue crack growth to the prediction of the high cycle life of unnotched specimens is illustrated.

  10. Coal diesel combined-cycle project. Comprehensive report to Congress: Clean Coal Technology Program

    SciTech Connect

    Not Available

    1994-05-01

    One of the projects selected for funding is a project for the design, construction, and operation of a nominal 90 ton-per-day 14-megawatt electrical (MWe), diesel engine-based, combined-cycle demonstration plant using coal-water fuels (CWF). The project, named the Coal Diesel Combined-Cycle Project, is to be located at a power generation facility at Easton Utilities Commission`s Plant No. 2 in Easton, Talbot County, Maryland, and will use Cooper-Bessemer diesel engine technology. The integrated system performance to be demonstrated will involve all of the subsystems, including coal-cleaning and slurrying systems; a selective catalytic reduction (SCR) unit, a dry flue gas scrubber, and a baghouse; two modified diesel engines; a heat recovery steam generation system; a steam cycle; and the required balance of plant systems. The base feedstock for the project is bituminous coal from Ohio. The purpose of this Comprehensive Report is to comply with Public Law 102-154, which directs the DOE to prepare a full and comprehensive report to Congress on each project selected for award under the CCT-V Program.

  11. The effect of porosity and gamma-gamma' eutectic content on the low cycle fatigue behavior of hydrogen-charged PWA-1480

    NASA Technical Reports Server (NTRS)

    Gayda, John; Dreshfield, Robert L.; Gabb, Timothy P.

    1991-01-01

    Single crystal superalloys such as PWA 1480 are considered for turbopump blades in the main engines of the space shuttle. As fatigue resistance in a hydrogen environment is a key issue in this application, a study of the effect of porosity and gamma-gamma' eutectic content on the fatigue life of a hydrogen-charged PWA 1480 was performed. Porosity and eutectic were linked to fatigue initiation, and therefore reduction of either of both may be one means to improve fatigue life of PWA 1480 when hydrogen is present.

  12. Coordinated optimization of the parameters of the cooled gas-turbine flow path and the parameters of gas-turbine cycles and combined-cycle power plants

    NASA Astrophysics Data System (ADS)

    Kler, A. M.; Zakharov, Yu. B.; Potanina, Yu. M.

    2014-06-01

    In the present paper, we evaluate the effectiveness of the coordinated solution to the optimization problem for the parameters of cycles in gas turbine and combined cycle power plants and to the optimization problem for the gas-turbine flow path parameters within an integral complex problem. We report comparative data for optimizations of the combined cycle power plant at coordinated and separate optimizations, when, first, the gas turbine and, then, the steam part of a combined cycle plant is optimized. The comparative data are presented in terms of economic indicators, energy-effectiveness characteristics, and specific costs. Models that were used in the present study for calculating the flow path enable taking into account, as a factor influencing the economic and energy effectiveness of the power plant, the heat stability of alloys from which the nozzle and rotor blades of gas-turbine stages are made.

  13. Solder fatigue reduction in point focus photovoltaic concentrator modules

    SciTech Connect

    Hund, T.D.; Burchett, S.N.

    1991-01-01

    Solder fatigue tests have been conducted on point focus photovoltaic concentration cell assemblies to identify a baseline fatigue life and to quantify the fatigue life improvements that result using a copper-molybdenum-copper low-expansion insert between the solar cell and copper heat spreader. Solder microstructural changes and fatigue crack growth were identified using cross sections and ultrasonic scans of the fatigue solder joints. The Coffin-Manson and Total Strain fatigue models for low-cycle fatigue were evaluated for use in fatigue life predictions. Since both of these models require strain calculations, two strain calculation methods were compared: hand-calculated shear strain and a finite element method shear strain. At present, the available theoretical models for low-cycle solder fatigue are limited in their ability to predict failure; consequently, extensive thermal cycling is continuing to define the fatigue life for point focus photovoltaic cell assemblies. 9 refs., 9 figs., 2 tabs.

  14. Studies of Microtexture and Its Effect on Tensile and High-Cycle Fatigue Properties of Laser-Powder-Deposited INCONEL 718

    NASA Astrophysics Data System (ADS)

    Qi, Huan; Azer, Magdi; Deal, Andrew

    2012-11-01

    The current work studies the microstructure, texture, and mechanical properties of INCONEL 718 alloy (IN718) produced by laser direct metal deposition. The grain microstructure exhibits an alternative distribution of banded fine and coarse grain zones as a result of the rastering scanning pattern. The effects of the anisotropic crystallographic texture on the tensile and high-cycle fatigue (HCF) properties at room temperature are investigated. Tensile test results showed that the tensile strength of laser-deposited IN718 after direct aging or solution heat treatment is equivalent to the minimum-forged IN718 properties. The transverse direction (relative to the laser scanning direction) produces >10 pct stiffer modulus of elasticity but 3 to 6 pct less tensile strength compared to the longitudinal direction due to the preferential alignment of grains having <111> and <100> directions parallel to the tensile loading direction. Laser-deposited IN718 with good metallurgical integrity showed equivalent HCF properties compared to the direct-aged wrought IN718, which can be attributed to the banded grain size variation and cyclic change of inclining grain orientations resulted from alternating rastering deposition path.

  15. Advanced Shock Position Control for Mode Transition in a Turbine Based Combined Cycle Engine Inlet Model

    NASA Technical Reports Server (NTRS)

    Csank, Jeffrey T.; Stueber, Thomas J.

    2013-01-01

    A dual flow-path inlet system is being tested to evaluate methodologies for a Turbine Based Combined Cycle (TBCC) propulsion system to perform a controlled inlet mode transition. Prior to experimental testing, simulation models are used to test, debug, and validate potential control algorithms. One simulation package being used for testing is the High Mach Transient Engine Cycle Code simulation, known as HiTECC. This paper discusses the closed loop control system, which utilizes a shock location sensor to improve inlet performance and operability. Even though the shock location feedback has a coarse resolution, the feedback allows for a reduction in steady state error and, in some cases, better performance than with previous proposed pressure ratio based methods. This paper demonstrates the design and benefit with the implementation of a proportional-integral controller, an H-Infinity based controller, and a disturbance observer based controller.

  16. KRW oxygen-blown gasification combined cycle: Carbon dioxide recovery, transport, and disposal

    SciTech Connect

    Doctor, R.D.; Molburg, J.C.; Thimmapuram, P.R.

    1996-08-01

    This project emphasizes CO{sub 2}-capture technologies combined with integrated gasification combined-cycle (IGCC) power systems. Complementary evaluations address CO{sub 2} transportation, CO{sub 2} use, and options for the long-term sequestration of unused CO{sub 2}. The intent is to provide the CO{sub 2} budget, or an equivalent CO{sub 2} budget, associated with each of the individual energy-cycle steps, in addition to process design capital and operating costs. The base case is a 458-MW (gross generation) IGCC system that uses an oxygen-blown Kellogg-Rust-Westinghouse agglomerating fluidized-bed gasifier, Illinois No. 6 bituminous coal feed, and low-pressure glycol sulfur removal followed by Claus/SCOT treatment to produce a saleable product. Mining, feed preparation, and conversion result in a net electric power production for the entire energy cycle of 411 MW, with a CO{sub 2} release rate of 0.801 kg/k Whe. For comparison, in two cases, the gasifier output was taken through water-gas shift and then to low-pressure glycol H{sub 2}S recovery, followed by either low-pressure glycol or membrane CO{sub 2} recovery and then by a combustion turbine being fed a high-hydrogen-content fuel. Two additional cases employed chilled methanol for H{sub 2}S recovery and a fuel cell as the topping cycle with no shift stages. From the IGCC plant, a 500-km pipeline took the CO{sub 2} to geological sequestering. In a comparison of air-blown and oxygen-blown CO{sub 2}-release base cases, the cost of electricity for the air-blown IGCC was 56.86 mills/kWh, and the cost of oxygen-blown IGCC was 58.29 mills/kWh.

  17. Computational Analysis for Rocket-Based Combined-Cycle Systems During Rocket-Only Operation

    NASA Technical Reports Server (NTRS)

    Steffen, C. J., Jr.; Smith, T. D.; Yungster, S.; Keller, D. J.

    2000-01-01

    A series of Reynolds-averaged Navier-Stokes calculations were employed to study the performance of rocket-based combined-cycle systems operating in an all-rocket mode. This parametric series of calculations were executed within a statistical framework, commonly known as design of experiments. The parametric design space included four geometric and two flowfield variables set at three levels each, for a total of 729 possible combinations. A D-optimal design strategy was selected. It required that only 36 separate computational fluid dynamics (CFD) solutions be performed to develop a full response surface model, which quantified the linear, bilinear, and curvilinear effects of the six experimental variables. The axisymmetric, Reynolds-averaged Navier-Stokes simulations were executed with the NPARC v3.0 code. The response used in the statistical analysis was created from Isp efficiency data integrated from the 36 CFD simulations. The influence of turbulence modeling was analyzed by using both one- and two-equation models. Careful attention was also given to quantify the influence of mesh dependence, iterative convergence, and artificial viscosity upon the resulting statistical model. Thirteen statistically significant effects were observed to have an influence on rocket-based combined-cycle nozzle performance. It was apparent that the free-expansion process, directly downstream of the rocket nozzle, can influence the Isp efficiency. Numerical schlieren images and particle traces have been used to further understand the physical phenomena behind several of the statistically significant results.

  18. Recent progress in scramjet/combined cycle engines at JAXA, Kakuda space center

    NASA Astrophysics Data System (ADS)

    Hiraiwa, Tetsuo; Ito, Katsuhiro; Sato, Shigeru; Ueda, Shuichi; Tani, Kouichiro; Tomioka, Sadatake; Kanda, Takeshi

    2008-09-01

    This report presents recent research activities of the Combined Propulsion Research Group of Japan Aerospace Exploration Agency. Aerodynamics and combustion of the scramjet engine and the rocket-ramjet combined-cycle engine, structure and material for the two engines and thermo-aerodynamic of a re-entry vehicle are major subjects. In Mach 6 condition tests, a scramjet engine model produced about 2000 N net thrust, whereas a model produced thrust almost equal to its drag in Mach 12 condition. A flight test of a combustor model was conducted with Hyshot-IV. A rocket-ramjet combined-cycle engine model is under construction with validation of the rocket engine component. Studies of combustor models and aerodynamic component models were conducted for demonstration of the engine operation and improvement of its performances. Light-weight cooling panel by electrochemical etching examined and C/ C composite structure was tested. Thermo-aerodynamics of re-entry vehicle was investigated and oxygen molecular density was measured also in high enthalpy flow.

  19. Dynamic Testing of the NASA Hypersonic Project Combined Cycle Engine Testbed for Mode Transition Experiments

    NASA Technical Reports Server (NTRS)

    2011-01-01

    NASA is interested in developing technology that leads to more routine, safe, and affordable access to space. Access to space using airbreathing propulsion systems has potential to meet these objectives based on Airbreathing Access to Space (AAS) system studies. To this end, the NASA Fundamental Aeronautics Program (FAP) Hypersonic Project is conducting fundamental research on a Turbine Based Combined Cycle (TBCC) propulsion system. The TBCC being studied considers a dual flow-path inlet system. One flow-path includes variable geometry to regulate airflow to a turbine engine cycle. The turbine cycle provides propulsion from take-off to supersonic flight. The second flow-path supports a dual-mode scramjet (DMSJ) cycle which would be initiated at supersonic speed to further accelerate the vehicle to hypersonic speed. For a TBCC propulsion system to accelerate a vehicle from supersonic to hypersonic speed, a critical enabling technology is the ability to safely and effectively transition from the turbine to the DMSJ-referred to as mode transition. To experimentally test methods of mode transition, a Combined Cycle Engine (CCE) Large-scale Inlet testbed was designed with two flow paths-a low speed flow-path sized for a turbine cycle and a high speed flow-path designed for a DMSJ. This testbed system is identified as the CCE Large-Scale Inlet for Mode Transition studies (CCE-LIMX). The test plan for the CCE-LIMX in the NASA Glenn Research Center (GRC) 10- by 10-ft Supersonic Wind Tunnel (10x10 SWT) is segmented into multiple phases. The first phase is a matrix of inlet characterization (IC) tests to evaluate the inlet performance and establish the mode transition schedule. The second phase is a matrix of dynamic system identification (SysID) experiments designed to support closed-loop control development at mode transition schedule operating points for the CCE-LIMX. The third phase includes a direct demonstration of controlled mode transition using a closed loop control

  20. Computational Fluid Dynamics Analysis Method Developed for Rocket-Based Combined Cycle Engine Inlet

    NASA Technical Reports Server (NTRS)

    1997-01-01

    Renewed interest in hypersonic propulsion systems has led to research programs investigating combined cycle engines that are designed to operate efficiently across the flight regime. The Rocket-Based Combined Cycle Engine is a propulsion system under development at the NASA Lewis Research Center. This engine integrates a high specific impulse, low thrust-to-weight, airbreathing engine with a low-impulse, high thrust-to-weight rocket. From takeoff to Mach 2.5, the engine operates as an air-augmented rocket. At Mach 2.5, the engine becomes a dual-mode ramjet; and beyond Mach 8, the rocket is turned back on. One Rocket-Based Combined Cycle Engine variation known as the "Strut-Jet" concept is being investigated jointly by NASA Lewis, the U.S. Air Force, Gencorp Aerojet, General Applied Science Labs (GASL), and Lockheed Martin Corporation. Work thus far has included wind tunnel experiments and computational fluid dynamics (CFD) investigations with the NPARC code. The CFD method was initiated by modeling the geometry of the Strut-Jet with the GRIDGEN structured grid generator. Grids representing a subscale inlet model and the full-scale demonstrator geometry were constructed. These grids modeled one-half of the symmetric inlet flow path, including the precompression plate, diverter, center duct, side duct, and combustor. After the grid generation, full Navier-Stokes flow simulations were conducted with the NPARC Navier-Stokes code. The Chien low-Reynolds-number k-e turbulence model was employed to simulate the high-speed turbulent flow. Finally, the CFD solutions were postprocessed with a Fortran code. This code provided wall static pressure distributions, pitot pressure distributions, mass flow rates, and internal drag. These results were compared with experimental data from a subscale inlet test for code validation; then they were used to help evaluate the demonstrator engine net thrust.

  1. Relation of cyclic loading pattern to microstructural fracture in creep fatigue

    NASA Technical Reports Server (NTRS)

    Manson, S. S.; Halford, G. R.; Oldrieve, R. E.

    1983-01-01

    Creep-fatigue-environment interaction is discussed using the 'strainrange partitioning' (SRP) framework as a basis. The four generic SRP strainrange types are studied with a view of revealing differences in micromechanisms of deformation and fatigue degradation. Each combines in a different manner the degradation associated with slip-plane sliding, grain-boundary sliding, migration, cavitation, void development and environmental interaction; hence the approch is useful in delineating the relative importance of these mechanisms in the different loadings. Micromechanistic results are shown for a number of materials, including 316 SS, wrought heat resistant alloys, several nickel-base superalloys, and a tantalum base alloy, T-111. Although there is a commonality of basic behavior, the differences are useful in delineation several important principles of interpretation. Some quantitative results are presented for 316 SS, involving crack initiation and early crack growth, as well as the interaction of low-cycle fatigue with high-cycle fatigue.

  2. Response Surface Modeling of Combined-Cycle Propulsion Components using Computational Fluid Dynamics

    NASA Technical Reports Server (NTRS)

    Steffen, C. J., Jr.

    2002-01-01

    Three examples of response surface modeling with CFD are presented for combined cycle propulsion components. The examples include a mixed-compression-inlet during hypersonic flight, a hydrogen-fueled scramjet combustor during hypersonic flight, and a ducted-rocket nozzle during all-rocket flight. Three different experimental strategies were examined, including full factorial, fractionated central-composite, and D-optimal with embedded Plackett-Burman designs. The response variables have been confined to integral data extracted from multidimensional CFD results. Careful attention to uncertainty assessment and modeling bias has been addressed. The importance of automating experimental setup and effectively communicating statistical results are emphasized.

  3. Cooling towers for combined cycles: Design philosophy, performance testing, and operating problems

    NASA Astrophysics Data System (ADS)

    Bauthier, J.

    The characteristics and parameters affecting the choice of a type of cooling tower and its installation in the circuit of a combined cycle are discussed. The different possibilities of water circuits that are encountered are defined. Two modes of exchange and two types of fill are discussed. The various types of wet towers are described and their advantages and disadvantages considered. Factors affecting the selection of a cooling tower include: cost of energy versus cost of tower; performances; water availability and quality; emissions (water, noise, air, and vapor); site locations; and operating conditions.

  4. Preliminary Sizing of Vertical Take-off Rocket-based Combined-cycle Powered Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Roche, Joseph M.; McCurdy, David R.

    2001-01-01

    The task of single-stage-to-orbit has been an elusive goal due to propulsion performance, materials limitations, and complex system integration. Glenn Research Center has begun to assemble a suite of relationships that tie Rocket-Based Combined-Cycle (RBCC) performance and advanced material data into a database for the purpose of preliminary sizing of RBCC-powered launch vehicles. To accomplish this, a near optimum aerodynamic and structural shape was established as a baseline. The program synthesizes a vehicle to meet the mission requirements, tabulates the results, and plots the derived shape. A discussion of the program architecture and an example application is discussed herein.

  5. Comparison of intergrated coal gasification combined cycle power plants with current and advanced gas turbines

    SciTech Connect

    Banda, B.M.; Evans, T.F.; McCone, A.I.; Westisik, J.H.

    1984-08-01

    Two recent conceptual design studies examined ''grass roots'' integrated gasification-combined cycle (IGCC) plants for the Albany Station site of Niagara Mohawk Power Corporation. One of these studies was based on the Texaco Gasifier and the other was developed around the British Gas Co.-Lurgi slagging gasifier. Both gasifiers were operated in the ''oxygen-blown'' mode, producing medium Btu fuel gas. The studies also evaluated plant performance with both current and advanced gas turbines. Coalto-busbar efficiencies of approximately 35 percent were calculated for Texaco IGCC plants using current technology gas turbines. Efficiencies of approximately 39 percent were obtained for the same plant when using advanced technology gas turbines.

  6. Impact of different fules on reheat and nonreheat combined cycle plant performance

    SciTech Connect

    Tawney, R.K.; Kamali, K. ); Yeager, W.L. )

    1988-01-01

    The combustion turbine is capable of firing a variety of gaseous and/or liquid fuels. This ability offers the power industry the advantage of utilizing the most economical fuel available in the market. The purpose of this paper is to evaluate qualitative and quantitative performance differences of combined cycle reheat versus non-reheat configurations when burning three different fuels--natural gas, distillate fuel, and coal-derived gas (coal gas). The performance data include power output, heat rates, steam produced, stack temperatures and other associated design factors.

  7. [LH excretion during the ovulatory cycle and during therapy with various estrogen-gestagen combinations].

    PubMed

    Göretzlehner, G; Wilken, H

    1972-11-01

    Immunochemical determination of urinary LH was carried out in 7 normally ovulating women and in 25 women treated with various combined, sequential, and depot hormonal contraceptives. In ovulatory cycles without hormone treatment an LH peak was always observed at midcycle. During treatment with Ovosiston, OZN, and Quinestrol-norethisterone acetate, no LH peak was seen. In women receiving sequential preparations (mestranol-chlormadinone acetate, estrone cyanate-chlormadinone acetate), elevated LH levels were observed during estrogen medication. LH excretion was suppressed after administration of chlormadinone acetate. LH levels were also slightly elevated before and after medication with Quinestrol-chlormadinone acatate (1 pill per month). PMID:4121480

  8. Multidisciplinary design of a rocket-based combined cycle SSTO launch vehicle using Taguchi methods

    NASA Astrophysics Data System (ADS)

    Olds, John R.; Walberg, Gerald D.

    1993-02-01

    Results are presented from the optimization process of a winged-cone configuration SSTO launch vehicle that employs a rocket-based ejector/ramjet/scramjet/rocket operational mode variable-cycle engine. The Taguchi multidisciplinary parametric-design method was used to evaluate the effects of simultaneously changing a total of eight design variables, rather than changing them one at a time as in conventional tradeoff studies. A combination of design variables was in this way identified which yields very attractive vehicle dry and gross weights.

  9. Water chemistry of a combined-cycle power plant's auxiliary equipment cooling system

    NASA Astrophysics Data System (ADS)

    Larin, B. M.; Korotkov, A. N.; Oparin, M. Yu.; Larin, A. B.

    2013-04-01

    Results from an analysis of methods aimed at reducing the corrosion rate of structural metal used in heat-transfer systems with water coolant are presented. Data from examination of the closed-circuit system for cooling the auxiliary mechanisms of a combined-cycle plant-based power unit and the results from adjustment of its water chemistry are given. A conclusion is drawn about the possibility of using a reagent prepared on the basis of sodium sulfite for reducing the corrosion rate when the loss of coolant is replenished with nondeaerated water.

  10. Multidisciplinary design of a rocket-based combined cycle SSTO launch vehicle using Taguchi methods

    NASA Technical Reports Server (NTRS)

    Olds, John R.; Walberg, Gerald D.

    1993-01-01

    Results are presented from the optimization process of a winged-cone configuration SSTO launch vehicle that employs a rocket-based ejector/ramjet/scramjet/rocket operational mode variable-cycle engine. The Taguchi multidisciplinary parametric-design method was used to evaluate the effects of simultaneously changing a total of eight design variables, rather than changing them one at a time as in conventional tradeoff studies. A combination of design variables was in this way identified which yields very attractive vehicle dry and gross weights.

  11. Improving High-Temperature Tensile and Low-Cycle Fatigue Behavior of Al-Si-Cu-Mg Alloys Through Micro-additions of Ti, V, and Zr

    NASA Astrophysics Data System (ADS)

    Shaha, S. K.; Czerwinski, F.; Kasprzak, W.; Friedman, J.; Chen, D. L.

    2015-07-01

    High-temperature tensile and low-cycle fatigue tests were performed to assess the influence of micro-additions of Ti, V, and Zr on the improvement of the Al-7Si-1Cu-0.5Mg (wt pct) alloy in the as-cast condition. Addition of transition metals led to modification of microstructure where in addition to conventional phases present in the Al-7Si-1Cu-0.5Mg base, new thermally stable micro-sized Zr-Ti-V-rich phases Al21.4Si4.1Ti3.5VZr3.9, Al6.7Si1.2TiZr1.8, Al2.8Si3.8V1.6Zr, and Al5.1Si35.4Ti1.6Zr5.7Fe were formed. The tensile tests showed that with increasing test temperature from 298 K to 673 K (25 °C to 400 °C), the yield stress and tensile strength of the present studied alloy decreased from 161 to 84 MPa and from 261 to 102 MPa, respectively. Also, the studied alloy exhibited 18, 12, and 5 pct higher tensile strength than the alloy A356, 354 and existing Al-Si-Cu-Mg alloy modified with additions of Zr, Ti, and Ni, respectively. The fatigue life of the studied alloy was substantially longer than those of the reference alloys A356 and the same Al-7Si-1Cu-0.5Mg base with minor additions of V, Zr, and Ti in the T6 condition. Fractographic analysis after tensile tests revealed that at the lower temperature up to 473 K (200 °C), the cleavage-type brittle fracture for the precipitates and ductile fracture for the matrix were dominant while at higher temperature fully ductile-type fracture with debonding and pull-out of cracked particles was identified. It is believed that the intermetallic precipitates containing Zr, Ti, and V improve the alloy performance at increased temperatures.

  12. Cyclic fatigue mechanisms in partially stabilized zirconia

    SciTech Connect

    Hoffman, M.J.; Wakayama, Shuichi; Kawahara, Masanori; Mai, Y.W.; Kishi, Teruo

    1995-12-31

    Cyclic fatigue crack growth rate and crack resistance curve testing were undertaken on 6 different grades of Mg-PSZ. The width of the transformation zone at the flanks of the cracks was determined using Raman spectroscopy and, combined with R-curve toughening values, used to ascertain the level of crack-tip shielding during cyclic fatigue crack growth and hence the crack-tip stress intensity factor amplitude. By normalizing the crack-tip stress intensity factor amplitude with the intrinsic toughness of the material, it was found that the cyclic fatigue threshold stress intensity factor was independent of the extent of crack-tip shielding and a function of the stress intensity factor at the crack tip. In situ SEM observations of cyclic fatigue revealed crack bridging by uncracked ligaments and the precipitate phase. Under cyclic loading the precipitate bridges were postulated to undergo frictional degradation at the precipitate/matrix interface with the degree of degradation determined by the cyclic amplitude. Acoustic emission testing revealed acoustic emissions at three distinct levels during the loading cycle: firstly, near the maximum applied stress intensity factor caused by crack propagation; secondly, at the mid-range of the applied stress intensity factor attributed to crack closure near the crack tip, presumably as a result of transformation induced dilation; and thirdly, intermittently near the base of the loading cycle as a result of fracture surface contact due to surface roughness at a significant distance behind the crack tip. Crack closure near the crack tip due to dilation is proposed to significantly reduce the crack tip stress intensity factor amplitude and hence the degree of cyclic fatigue.

  13. Fatigue Modeling via Mammalian Auditory System for Prediction of Noise Induced Hearing Loss

    PubMed Central

    Sun, Pengfei; Qin, Jun; Campbell, Kathleen

    2015-01-01

    Noise induced hearing loss (NIHL) remains as a severe health problem worldwide. Existing noise metrics and modeling for evaluation of NIHL are limited on prediction of gradually developing NIHL (GDHL) caused by high-level occupational noise. In this study, we proposed two auditory fatigue based models, including equal velocity level (EVL) and complex velocity level (CVL), which combine the high-cycle fatigue theory with the mammalian auditory model, to predict GDHL. The mammalian auditory model is introduced by combining the transfer function of the external-middle ear and the triple-path nonlinear (TRNL) filter to obtain velocities of basilar membrane (BM) in cochlea. The high-cycle fatigue theory is based on the assumption that GDHL can be considered as a process of long-cycle mechanical fatigue failure of organ of Corti. Furthermore, a series of chinchilla experimental data are used to validate the effectiveness of the proposed fatigue models. The regression analysis results show that both proposed fatigue models have high corrections with four hearing loss indices. It indicates that the proposed models can accurately predict hearing loss in chinchilla. Results suggest that the CVL model is more accurate compared to the EVL model on prediction of the auditory risk of exposure to hazardous occupational noise. PMID:26691685

  14. A dynamic process model of a natural gas combined cycle -- Model development with startup and shutdown simulations

    SciTech Connect

    Liese, Eric; Zitney, Stephen E.

    2013-01-01

    Research in dynamic process simulation for integrated gasification combined cycles (IGCC) with carbon capture has been ongoing at the National Energy Technology Laboratory (NETL), culminating in a full operator training simulator (OTS) and immersive training simulator (ITS) for use in both operator training and research. A derivative work of the IGCC dynamic simulator has been a modification of the combined cycle section to more closely represent a typical natural gas fired combined cycle (NGCC). This paper describes the NGCC dynamic process model and highlights some of the simulator’s current capabilities through a particular startup and shutdown scenario.

  15. An inlet air washer/chiller system for combined cycle planet repowering

    SciTech Connect

    Sengupta, U.; Soroka, G. )

    1989-01-01

    A conditioning method to achieve increased output at any relative humidity condition is an air washer and absorption chiller arrangement. At elevated temperatures and low humidity, the air washer operates as an evaporative cooler without the chiller in operation. In this mode, the air washer will give similar results as a media type evaporative cooler at a fraction of the pressure loss. In the air washer plus chiller operating mode the chiller maintains cooling effectiveness of the air washer during periods of high relative humidity. This makes such a system very appropriate anywhere relative humidity is high. Many combined cycle plants utilize supplemental firing of the heat recovery steam generators to offset the loss of gas turbine power at high ambient temperatures. This paper shows that in contrast to supplementary firing, the combination air washer/chiller system can generate power more efficiently and at lower cost.

  16. Complex technical and economic studies of combined-cycle units with flow gasifiers

    NASA Astrophysics Data System (ADS)

    Nakoryakov, V. E.; Nozdrenko, G. V.; Shchinnikov, P. A.; Borush, O. V.; Kuz'min, A. G.

    2010-12-01

    The method for determining the technical and economical indices of combined-cycle power plants (CCPPs) operating on coal with a low-charged steam generator and with a flow gasifier in combined production of electricity and heat, synthesis gas and hydrogen is considered. The results of analysis are presented and it is shown that such CCPPs have a higher technical and economical efficiency as compared to cogeneration plants (CPs) operating on pulverized coal and reconstructed with a gas-turbine topping. The material of this article is prepared in the framework of the Federal Targeted Program "Scientific and Scientific-Pedagogical Specialists of Innovative Russia for 2009-2013," application 1.2.2, the program "Research Works on Production of Fuels and Power from Organic Raw Materials."

  17. Analysis of a Rocket Based Combined Cycle Engine during Rocket Only Operation

    NASA Technical Reports Server (NTRS)

    Smith, T. D.; Steffen, C. J., Jr.; Yungster, S.; Keller, D. J.

    1998-01-01

    The all rocket mode of operation is a critical factor in the overall performance of a rocket based combined cycle (RBCC) vehicle. However, outside of performing experiments or a full three dimensional analysis, there are no first order parametric models to estimate performance. As a result, an axisymmetric RBCC engine was used to analytically determine specific impulse efficiency values based upon both full flow and gas generator configurations. Design of experiments methodology was used to construct a test matrix and statistical regression analysis was used to build parametric models. The main parameters investigated in this study were: rocket chamber pressure, rocket exit area ratio, percent of injected secondary flow, mixer-ejector inlet area, mixer-ejector area ratio, and mixer-ejector length-to-inject diameter ratio. A perfect gas computational fluid dynamics analysis was performed to obtain values of vacuum specific impulse. Statistical regression analysis was performed based on both full flow and gas generator engine cycles. Results were also found to be dependent upon the entire cycle assumptions. The statistical regression analysis determined that there were five significant linear effects, six interactions, and one second-order effect. Two parametric models were created to provide performance assessments of an RBCC engine in the all rocket mode of operation.

  18. Contact fatigue of human enamel: Experiments, mechanisms and modeling.

    PubMed

    Gao, S S; An, B B; Yahyazadehfar, M; Zhang, D; Arola, D D

    2016-07-01

    Cyclic contact between natural tooth structure and engineered ceramics is increasingly common. Fatigue of the enamel due to cyclic contact is rarely considered. The objectives of this investigation were to evaluate the fatigue behavior of human enamel by cyclic contact, and to assess the extent of damage over clinically relevant conditions. Cyclic contact experiments were conducted using the crowns of caries-free molars obtained from young donors. The cuspal locations were polished flat and subjected to cyclic contact with a spherical indenter of alumina at 2Hz. The progression of damage was monitored through the evolution in contact displacement, changes in the contact hysteresis and characteristics of the fracture pattern. The contact fatigue life diagram exhibited a decrease in cycles to failure with increasing cyclic load magnitude. Two distinct trends were identified, which corresponded to the development and propagation of a combination of cylindrical and radial cracks. Under contact loads of less than 400N, enamel rod decussation resisted the growth of subsurface cracks. However, at greater loads the damage progressed rapidly and accelerated fatigue failure. Overall, cyclic contact between ceramic appliances and natural tooth structure causes fatigue of the enamel. The extent of damage is dependent on the magnitude of cyclic stress and the ability of the decussation to arrest the fatigue damage. PMID:26990072

  19. Fatigue of insect cuticle.

    PubMed

    Dirks, Jan-Henning; Parle, Eoin; Taylor, David

    2013-05-15

    Many parts of the insect exoskeleton experience repeated cyclic loading. Although the cuticle of insects and other arthropods is the second most common natural composite material in the world, so far nothing is known about its fatigue properties, despite the fact that fatigue undoubtedly limits the durability of body parts in vivo. For the first time, we here present experimental fatigue data of insect cuticle. Using force-controlled cyclic loading, we determined the number of cycles to failure for hind legs (tibiae) and hind wings of the locust Schistocerca gregaria, as a function of the applied cyclic stress. Our results show that, although both are made from cuticle, these two body parts behave very differently. Wing samples showed a large fatigue range, failing after 100,000 cycles when we applied 46% of the stress needed for instantaneous failure [the ultimate tensile strength (UTS)]. Legs, in contrast, were able to sustain a stress of 76% of the UTS for the same number of cycles to failure. This can be explained by the difference in the composition and structure of the material, two factors that, amongst others, also affect the well-known behaviour of engineering composites. Final failure of the tibiae occurred via one of two different failure modes--propagation in tension or buckling in compression--indicating that the tibia is 'optimized' by evolution to resist both failure modes equally. These results are further discussed in relation to the evolution and normal use of these two body parts. PMID:23393276

  20. Networked solid oxide fuel cell stacks combined with a gas turbine cycle

    NASA Astrophysics Data System (ADS)

    Selimovic, Azra; Palsson, Jens

    An improved design of fuel cells stacks arrangement has been suggested before for MCFC where reactant streams are ducted such that they are fed and recycled among multiple MCFC stacks in series. By networking fuel cell stacks, increased efficiency, improved thermal balance, and higher total reactant utilisation can be achieved. In this study, a combination of networked solid oxide fuel cell (SOFC) stacks and a gas turbine (GT) has been modelled and analysed. In such a combination, the stacks are operating in series with respect to the fuel flow. In previous studies, conducted on hybrid SOFC/GT cycles by the authors, it was shown that the major part of the output of such cycles can be addressed to the fuel cell. In those studies, a single SOFC with parallel gas flows to individual cells were assumed. It can be expected that if the performance of the fuel cell is enhanced by networking, the overall system performance will improve. In the first part of this paper, the benefit of the networked stacks is demonstrated for a stand alone stack while the second part analyses and discusses the impact networking of the stacks has on the SOFC/GT system performance and design. For stacks with both reactant streams in series, a significant increase of system efficiency was found (almost 5% points), which, however, can be explained mainly by an improved thermal management.