Science.gov

Sample records for combined cycle fatigue

  1. Probabilistic Simulation for Combined Cycle Fatigue in Composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2010-01-01

    A methodology to compute probabilistic fatigue life of polymer matrix laminated composites has been developed and demonstrated. Matrix degradation effects caused by long term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress dependent multifactor interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/- 45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical cyclic loads and low thermal cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical cyclic loads and high thermal cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  2. Low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Solomon, H. D. (Editor); Kaisand, L. R. (Editor); Halford, G. R. (Editor); Leis, B. N. (Editor)

    1988-01-01

    The papers contained in this volume focus on various aspects of low cycle fatigue, including cyclic deformation, crack propagation, high-temperature low cycle fatigue, microstructural defects, multiaxial and variable amplitude loading, and life prediction. Papers are presented on the low cycle fatigue of some aluminum alloys, prediction of crack growth under creep-fatigue loading conditions, high-temperature low cycle fatigue behavior and lifetime prediction of a nickel-base ODS alloy, and an integrated approach to creep-fatigue life prediction. Other topics discussed include thermal fatigue testing of coated monocrystalline superalloys, low cycle fatigue of Al-Mg-Si alloys, and the effect of superimposed stresses at high frequency on low cycle fatigue.

  3. Low-cycle thermal fatigue

    NASA Technical Reports Server (NTRS)

    Halford, G. R.

    1986-01-01

    A state-of-the-art review is presented of the field of thermal fatigue. Following a brief historical review, the concept is developed that thermal fatigue can be viewed as processes of unbalanced deformation and cracking. The unbalances refer to dissimilar mechanisms occurring in opposing halves of thermal fatigue loading and unloading cycles. Extensive data summaries are presented and results are interpreted in terms of the unbalanced processes involved. Both crack initiation and crack propagation results are summarized. Testing techniques are reviewed, and considerable discussion is given to a technique for thermal fatigue simulation, known as the bithermal fatigue test. Attention is given to the use of isothermal life prediction methods for the prediction of thermal fatigue lives. Shortcomings of isothermally-based life prediction methods are pointed out. Several examples of analyses and thermal fatigue life predictions of high technology structural components are presented. Finally, numerous dos and don'ts relative to design against thermal fatigue are presented.

  4. Low cycle fatigue in turbines

    NASA Technical Reports Server (NTRS)

    Brun, M.

    1978-01-01

    Behavior of certain components at low-cycle fatigue is a parameter related to the conditions of use of turbines, to the technology of engine production and to the precision of its regulation. The laboratory takes this into account using data from sophisticated tests and rigorous analyses. The production plan includes careful examination of possible causes of premature rupture. This parameter has motivated the metallurgy industry to develop new materials and new technology.

  5. Multiaxial fatigue low cycle fatigue testing

    NASA Technical Reports Server (NTRS)

    Zamrik, S. Y.

    1985-01-01

    Multiaxial testing methods are reviewed. Advantages and disadvantages of each type test is discussed. Significant multiaxial data available in the literature is analyzed. The yield theories are compared for multiaxial fatigue analysis.

  6. Development of India-specific RAFM steel through optimization of tungsten and tantalum contents for better combination of impact, tensile, low cycle fatigue and creep properties

    NASA Astrophysics Data System (ADS)

    Laha, K.; Saroja, S.; Moitra, A.; Sandhya, R.; Mathew, M. D.; Jayakumar, T.; Rajendra Kumar, E.

    2013-08-01

    Effects of tungsten and tantalum contents on impact, tensile, low cycle fatigue and creep properties of Reduced Activation Ferritic-Martensitic (RAFM) steel were studied to develop India-specific RAFM steel. Four heats of the steel have been melted with tungsten and tantalum contents in the ranges 1-2 wt.% and 0.06-0.14 wt.% respectively. Increase in tungsten content increased the ductile-to-brittle transition temperature (DBTT), low cycle fatigue and creep strength of the steel, whereas the tensile strength was not changed significantly. Increase in tantalum content increased the DBTT and low cycle fatigue strength of the steel whereas the tensile and creep strength decreased. Detailed TEM investigations revealed enhanced microstructural stability of the steel against creep exposure on tungsten addition. The RAFM steel having 1.4 wt.% tungsten with 0.06 wt.% tantalum was found to possess optimum combination of impact, tensile, low cycle fatigue and creep properties and is considered for Indian-specific RAFM steel. Low temperature impact energy of the RAFM steel is quite sensitive to the contents of tungsten and tantalum. The DBTT increased with both the tungsten and tantalum contents. Tungsten and tantalum contents in the investigated ranges had no appreciable effect on the tensile properties of the RAFM steel. Low cycle fatigue life of the RAFM steel increased with the increase in tungsten and tantalum contents. The softening rate with cyclic exposure was lowest for tungsten content of 1.4 wt.%, further increase in tungsten led to an increase in softening rate. Creep deformation and rupture strength of the RAFM steel were found to be quite sensitive to the tungsten and tantalum contents. Creep strength of the steel increased with increase in tungsten content and decreased with increase in tantalum content. Based on the study, the chemical composition of India-specific RAFM steel has been established as 9Cr-1.4W-0.06Ta-V, having optimum combination of strength and

  7. Combined bending-torsion fatigue reliability. III

    NASA Technical Reports Server (NTRS)

    Kececioglu, D.; Chester, L. B.; Nolf, C. F., Jr.

    1975-01-01

    Results generated by three, unique fatigue reliability research machines which can apply reversed bending loads combined with steady torque are presented. AISI 4340 steel, grooved specimens with a stress concentration factor of 1.42 and 2.34, and Rockwell C hardness of 35/40 were subjected to various combinations of these loads and cycled to failure. The generated cycles-to-failure and stress-to-failure data are statistically analyzed to develop distributional S-N and Goodman diagrams. Various failure theories are investigated to determine which one represents the data best. The effects of the groove, and of the various combined bending-torsion loads, on the S-N and Goodman diagrams are determined. Two design applications are presented which illustrate the direct useability and value of the distributional failure governing strength and cycles-to-failure data in designing for specified levels of reliability and in predicting the reliability of given designs.

  8. Low-cycle fatigue testing methods

    NASA Technical Reports Server (NTRS)

    Lieurade, H. P.

    1978-01-01

    The good design of highly stressed mechanical components requires accurate knowledge of the service behavior of materials. The main methods for solving the problems of designers are: determination of the mechanical properties of the material after cyclic stabilization; plotting of resistance to plastic deformation curves; effect of temperature on the life on low cycle fatigue; and simulation of notched parts behavior.

  9. Low cycle fatigue of Eurofer 97

    NASA Astrophysics Data System (ADS)

    Marmy, Pierre; Kruml, Tomas

    2008-06-01

    We have investigated the low cycle fatigue and creep-fatigue properties of Eurofer 97 and observed the associated microstructural changes. The as received structure is composed of equiaxed subgrains and a few martensite laths with a high dislocation density. Fatigue tests have been carried out in air or in high vacuum, from room temperature to 550 °C, under total strain control. It has been found that the influence of the test temperature on the fatigue endurance is not significant. The softening behaviour as a function of the imposed strain amplitude and temperature has been analysed in detail. The softening rate is independent of the imposed strain but strongly enhanced at the highest test temperature. Creep-fatigue tests were run, imposing a 500 s dwell at the maximum tensile strain of the loading cycle, at a total strain range of 0.5%, 0.8% and 1.4%, and at 150, 300 and 550 °C. The influence of the hold time is important only at the highest test temperature, under low applied strains. It was found that at the beginning of life, at the highest temperature, the softening rate with hold times is much stronger as compared to the softening rate without hold times. The amount of stress relaxed during the dwell is independent of the applied strain, at the end of life. The effect of fatigue with and without hold times up to medium temperatures on the microstructure was to lower the dislocation density and to decompose the laths and large grains into a homogeneous structure of submicron grains. At the highest test temperature, an increase of the subgrain size and carbide coarsening were observed.

  10. Introduction to combined cycles

    NASA Astrophysics Data System (ADS)

    Moore, M. J.

    Ideas and concepts underlying the technology of combined cycles including the scientific principles involved and the reasons these cycles are in fashion at the present time, are presented. A cycle is a steady flow process for conversion of heat energy into work, in which a working medium passes through a range of states, returning to its original state. Cycles for power production are the steam cycle, which is a closed cycle, and the gas turbine, which represents an open cycle. Combined cycle thermodynamic parameters, are discussed. The general arrangement of the plant is outlined and important features of their component parts described. The scope for future development is discussed. It is concluded that for the next few years the natural gas fired combined cycle will be the main type of plant installed for electricity generation and cogeneration. Whilst gas turbines may not increase substantially in unit size, there remains scope for further increase in firing temperature with consequent increase in cycle performance. However the larger global reserves of coal are providing an incentive to the development of plant for clean coal combustion using the inherent advantage of the combined cycle to attain high efficiencies.

  11. High Cycle Thermal Fatigue in French PWR

    SciTech Connect

    Blondet, Eric; Faidy, Claude

    2002-07-01

    Different fatigue-related incidents which occurred in the world on the auxiliary lines of the reactor coolant system (SIS, RHR, CVC) have led EDF to search solutions in order to avoid or to limit consequences of thermodynamic phenomenal (Farley-Tihange, free convection loop and stratification, independent thermal cycling). Studies are performed on mock-up and compared with instrumentation on nuclear power stations. At the present time, studies allow EDF to carry out pipe modifications and to prepare specifications and recommendations for next generation of nuclear power plants. In 1998, a new phenomenal appeared on RHR system in Civaux. A crack was discovered in an area where hot and cold fluids (temperature difference of 140 deg. C) were mixed. Metallurgic studies concluded that this crack was caused by high cycle thermal fatigue. Since 1998, EDF is making an inventory of all mixing areas in French PWR on basis of criteria. For all identified areas, a method was developed to improve the first classifying and to keep back only potential damage pipes. Presently, studies are performing on the charging line nozzle connected to the reactor pressure vessel. In order to evaluate the load history, a mock-up has been developed and mechanical calculations are realised on this nozzle. The paper will make an overview of EDF conclusions on these different points: - dead legs and vortex in a no flow connected line; - stratification; - mixing tees with high {delta}T. (authors)

  12. Low cycle dwell time fatigue in Ti-6242

    SciTech Connect

    Kassner, M.E.; Faber, R.; Li, X.; Ge, Y.; Kosaka, Y.; Bristow, B.; Reichman, S.H.; Hall, J.A.

    1999-07-01

    Ambient temperature low cycle dwell time and conventional low cycle fatigue tests were performed on Ti-6Al-2Sn-4Zr-2Mo (Ti-6242). Specimens were solution annealed at various temperatures below the beta transus to control the volume fraction of primary alpha. The influence of the changes in primary alpha phase on low cycle dwell time fatigue life (DLCF) were determined and compared to the conventional low cycle fatigue (LCF) properties of the alloy. A dwell significantly decreased the number of cycles to failure. Increasing primary alpha associated with lower solution temperatures significantly increased susceptibility to low cycle dwell time fatigue although this effect, and DLCF in general, diminished with decreasing stress. It is believed that the susceptibility to dwell fatigue may be associated with ambient temperature, time-dependent, cyclic (creep) plasticity.

  13. Investigation of Thermal High Cycle and Low Cycle Fatigue Mechanisms of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1998-01-01

    Thick thermal barrier coating systems in a diesel engine experience severe thermal low cycle fatigue (LCF) and high cycle fatigue (HCF) during engine operation. In this paper, the mechanisms of fatigue crack initiation and propagation in a ZrO2-8wt% Y2O3 thermal barrier coating, under simulated engine thermal LCF and HCF conditions, are investigated using a high power CO2 laser. Experiments showed that the combined LCF-HCF tests induced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. Lateral crack branching and the ceramic/bond coat interface delaminations were also facilitated by HCF thermal loads, even in the absence of severe interfacial oxidation. Fatigue damage at crack wake surfaces, due to such phenomena as asperity/debris contact induced cracking and splat pull-out bending during cycling, was observed especially for the combined LCF-HCF tests. It is found that the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. The failure associated with HCF process, however, is mainly associated with a surface wedging mechanism. The interaction between the LCF, HCF and ceramic coating creep, and the relative importance of LCF and HCF in crack propagation are also discussed based on the experimental evidence.

  14. Investigation of Thermal High Cycle and Low Cycle Fatigue Mechanisms of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1998-01-01

    Thick thermal barrier coating systems in a diesel engine experience severe thermal low cycle fatigue (LCF) and high cycle fatigue (HCF) during engine operation. In this paper, the mechanisms of fatigue crack initiation and propagation in a ZrO2-8wt.% Y2O3 thermal barrier coating, under simulated engine thermal LCF and HCF conditions, are investigated using a high power CO2 laser. Experiments showed that the combined LCF/HCF tests induced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. Lateral crack branching and the ceramic/bond coat interface delaminations were also facilitated by HCF thermal loads, even in the absence of severe interfacial oxidation. Fatigue damages at crack wake surfaces, due to such phenomena as asperity/debris contact induced cracking and splat pull-out bending during cycling, were observed especially for the combined LCF/HCF tests. It is found that the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. The failure associated with HCF process, however, is mainly associated with a surface wedging mechanism. The interaction between the LCF, HCF and ceramic coating creep, and the relative importance of LCF and HCF in crack propagation are also discussed based on the experimental evidence.

  15. A Very High-Cycle Fatigue Test and Fatigue Properties of TC17 Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Jiao, Shengbo; Gao, Chao; Cheng, Li; Li, Xiaowei; Feng, Yu

    2016-03-01

    The present work studied the very high-cycle fatigue (VHCF) test and fatigue properties of TC17 titanium alloy. The specimens for bending vibration were designed using the finite element method and the VHCF tests were conducted by using the ultrasonic fatigue testing system. The results indicated that there is no the fatigue limit for TC17 titanium alloy, and the S-N curve shows a continuously descending trend. The fatigue crack initiates at the specimen surface within the range of VHCF and the VHCF lives follow the log-normal distribution more closely.

  16. Thermal fatigue and oxidation data for alloy/braze combinations

    NASA Technical Reports Server (NTRS)

    Hill, V. L.; Humphreys, V. E.

    1977-01-01

    Thermal fatigue and oxidation data were obtained for 62 brazed specimens of 3 iron-, 3 nickel-, and 1 cobalt-base alloy. Fluidized bed thermal cycling was conducted over the range 740/25 C employing 10 cm long single-edge wedge specimens. Immersion time was always 4 minutes in each bed. Types of test specimens employed in the program include those with brazed overlays on the specimen radius, those butt brazed at midspan and those with a brazed foil overlay on the specimen radius. Of the 18 braze overlay specimens, 5 generated fatigue cracks by 7000 cycles. Thermal cracking of butt brazed specimens occurred exclusively through the butt braze. Of the 23 butt brazed specimens, 7 survived 11,000 thermal cycles without cracking. Only 2 of the 21 foil overlaid specimens exhibiting cracking in 7,000 cycles. Blistering of the foil did occur for 2 alloys by 500 cycles. Oxidation of the alloy/braze combination was limited at the test maximum test temperature of 740 C.

  17. Probabilistic material strength degradation model for Inconel 718 components subjected to high temperature, high-cycle and low-cycle mechanical fatigue, creep and thermal fatigue effects

    NASA Technical Reports Server (NTRS)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    This report presents the results of both the fifth and sixth year effort of a research program conducted for NASA-LeRC by The University of Texas at San Antonio (UTSA). The research included on-going development of methodology for a probabilistic material strength degradation model. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Statistical analysis was conducted on experimental Inconel 718 data obtained from the open literature. This analysis provided regression parameters for use as the model's empirical material constants, thus calibrating the model specifically for Inconel 718. Model calibration was carried out for five variables, namely, high temperature, high-cycle and low-cycle mechanical fatigue, creep and thermal fatigue. Methodology to estimate standard deviations of these material constants for input into the probabilistic material strength model was developed. Using an updated version of PROMISS, entitled PROMISS93, a sensitivity study for the combined effects of high-cycle mechanical fatigue, creep and thermal fatigue was performed. Then using the current version of PROMISS, entitled PROMISS94, a second sensitivity study including the effect of low-cycle mechanical fatigue, as well as, the three previous effects was performed. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing a combination of high-cycle mechanical

  18. Crack tip field and fatigue crack growth in general yielding and low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Minzhong, Z.; Liu, H. W.

    1984-01-01

    Fatigue life consists of crack nucleation and crack propagation periods. Fatigue crack nucleation period is shorter relative to the propagation period at higher stresses. Crack nucleation period of low cycle fatigue might even be shortened by material and fabrication defects and by environmental attack. In these cases, fatigue life is largely crack propagation period. The characteristic crack tip field was studied by the finite element method, and the crack tip field is related to the far field parameters: the deformation work density, and the product of applied stress and applied strain. The cyclic carck growth rates in specimens in general yielding as measured by Solomon are analyzed in terms of J-integral. A generalized crack behavior in terms of delta is developed. The relations between J and the far field parameters and the relation for the general cyclic crack growth behavior are used to analyze fatigue lives of specimens under general-yielding cyclic-load. Fatigue life is related to the applied stress and strain ranges, the deformation work density, crack nucleus size, fracture toughness, fatigue crack growth threshold, Young's modulus, and the cyclic yield stress and strain. The fatigue lives of two aluminum alloys correlate well with the deformation work density as depicted by the derived theory. The general relation is reduced to Coffin-Manson low cycle fatigue law in the high strain region.

  19. Low cycle fatigue behavior of aluminum/stainless steel composites

    NASA Technical Reports Server (NTRS)

    Bhagat, R. B.

    1983-01-01

    Composites consisting of an aluminum matrix reinforced with various volume fractions of stainless steel wire were fabricated by hot die pressing under various conditions of temperature, time, and pressure. The composites were tested in plane bending to complete fracture under cycle loading, and the results were analyzed on a computer to obtain a statistically valid mathematical relationship between the low-cycle fatigue life and the fiber volume fraction of the composite. The fractured surfaces of the composites were examined by scanning electron microscopy to identify the characteristic features of fatigue damage. Fatigue damage mechanisms are proposed and discussed.

  20. Biomass Gasification Combined Cycle

    SciTech Connect

    Judith A. Kieffer

    2000-07-01

    Gasification combined cycle continues to represent an important defining technology area for the forest products industry. The ''Forest Products Gasification Initiative'', organized under the Industry's Agenda 2020 technology vision and supported by the DOE ''Industries of the Future'' program, is well positioned to guide these technologies to commercial success within a five-to ten-year timeframe given supportive federal budgets and public policy. Commercial success will result in significant environmental and renewable energy goals that are shared by the Industry and the Nation. The Battelle/FERCO LIVG technology, which is the technology of choice for the application reported here, remains of high interest due to characteristics that make it well suited for integration with the infrastructure of a pulp production facility. The capital cost, operating economics and long-term demonstration of this technology area key input to future economically sustainable projects and must be verified by the 200 BDT/day demonstration facility currently operating in Burlington, Vermont. The New Bern application that was the initial objective of this project is not currently economically viable and will not be implemented at this time due to several changes at and around the mill which have occurred since the inception of the project in 1995. The analysis shows that for this technology, and likely other gasification technologies as well, the first few installations will require unique circumstances, or supportive public policies, or both to attract host sites and investors.

  1. Fatigue crack growth and low cycle fatigue of two nickel base superalloys

    NASA Technical Reports Server (NTRS)

    Stoloff, N. S.; Duquette, D. J.; Choe, S. J.; Golwalkar, S.

    1983-01-01

    The fatigue crack growth and low cycle fatigue behavior of two P/M superalloys, Rene 95 and Astroloy, in the hot isostatically pressed (HIP) condition, was determined. Test variables included frequency, temperature, environment, and hold times at peak tensile loads (or strains). Crack initiation sites were identified in both alloys. Crack growth rates were shown to increase in argon with decreasing frequency or with the imposition of hold times. This behavior was attributed to the effect of oxygen in the argon. Auger analyses were performed on oxide films formed in argon. Low cycle fatigue lives also were degraded by tensile hold, contrary to previous reports in the literature. The role of environment in low cycle fatigue behavior is discussed.

  2. Topology optimization in damage governed low cycle fatigue

    NASA Astrophysics Data System (ADS)

    Desmorat, Boris; Desmorat, Rodrigue

    2008-05-01

    Topology optimization is applied here to discuss an optimization problem of fatigue resistance. Fatigue lifetime is maximized by optimizing the shape of a structure in cyclic plasticity combined with Lemaitre damage law. The topology optimization algorithm is detailed. A 3D numerical example is given. To cite this article: B. Desmorat, R. Desmorat, C. R. Mecanique 336 (2008).

  3. Low cycle dwell-time fatigue in Ti-6242

    SciTech Connect

    Kassner, M.E.; Kosaka, Y.; Hall, J.A.

    1999-09-01

    Ambient-temperature, low-cycle dwell-time and conventional low-cycle fatigue tests were performed on Ti-6Al-2Sn-4Zr-2Mo-0.1Si (Ti-6242). Specimens were solution annealed at various temperatures below the beta transus to control the volume fraction of primary alpha phase and were subsequently shot-peened. The influence of the changes in primary alpha phase on the low-cycle dwell-time fatigue life (LCDF) were determined and compared to the conventional low-cycle fatigue (LCF) properties of the alloy. A 120-second dwell significantly decreased the number of cycles to failure, although the factor decrease of LCF from a dwell, in general, diminished with decreasing stress. The Increasing primary alpha phase associated with lower solution temperatures appears to increase susceptibility to low-cycle dwell-time fatigue. It also appears that the susceptibility to dwell fatigue may be associated with ambient-temperature, time-dependent, cyclic (creep) plasticity.

  4. On high-cycle fatigue of 316L stents.

    PubMed

    Barrera, Olga; Makradi, Ahmed; Abbadi, Mohammed; Azaouzi, Mohamed; Belouettar, Salim

    2014-01-01

    This paper deals with fatigue life prediction of 316L stainless steel cardiac stents. Stents are biomedical devices used to reopen narrowed vessels. Fatigue life is dominated by the cyclic loading due to the systolic and diastolic pressure and the design against premature mechanical failure is of extreme importance. Here, a life assessment approach based on the Dang Van high cycle fatigue criterion and on finite element analysis is applied to explore the fatigue reliability of 316L stents subjected to multiaxial fatigue loading. A finite element analysis of the stent vessel subjected to cyclic pressure is performed to carry out fluctuating stresses and strain at some critical elements of the stent where cracks or complete fracture may occur. The obtained results show that the loading path of the analysed stent subjected to a pulsatile load pressure is located in the safe region concerning infinite lifetime. PMID:22587434

  5. Fatigue damage evaluation of austenitic stainless steel using nonlinear ultrasonic waves in low cycle regime

    SciTech Connect

    Zhang, Jianfeng; Xuan, Fu-Zhen

    2014-05-28

    The interrupted low cycle fatigue test of austenitic stainless steel was conducted and the dislocation structure and fatigue damage was evaluated subsequently by using both transmission electron microscope and nonlinear ultrasonic wave techniques. A “mountain shape” correlation between the nonlinear acoustic parameter and the fatigue life fraction was achieved. This was ascribed to the generation and evolution of planar dislocation structure and nonplanar dislocation structure such as veins, walls, and cells. The “mountain shape” correlation was interpreted successfully by the combined contribution of dislocation monopole and dipole with an internal-stress dependent term of acoustic nonlinearity.

  6. Calibration of combined bending-torsion fatigue reliability data reduction

    NASA Technical Reports Server (NTRS)

    Kececioglu, D.; Mcconnell, J. B.

    1969-01-01

    The combined bending-torsion fatigue reliability research machines are described. Three such machines are presently in operation. The calibration of these machines is presented in depth. Fatigue data generated with these machines for SAE 4340 steel grooved specimens subjected to reversed bending and steady torque loading are given. The data reduction procedure is presented. Finally, some comments are made about notch sensitivity and stress concentration as applied to combined fatigue.

  7. High Cycle Fatigue in the Transmission Electron Microscope.

    PubMed

    Bufford, Daniel C; Stauffer, Douglas; Mook, William M; Syed Asif, S A; Boyce, Brad L; Hattar, Khalid

    2016-08-10

    One of the most common causes of structural failure in metals is fatigue induced by cyclic loading. Historically, microstructure-level analysis of fatigue cracks has primarily been performed post mortem. However, such investigations do not directly reveal the internal structural processes at work near micro- and nanoscale fatigue cracks and thus do not provide direct evidence of active microstructural mechanisms. In this study, the tension-tension fatigue behavior of nanocrystalline Cu was monitored in real time at the nanoscale by utilizing a new capability for quantitative cyclic mechanical loading performed in situ in a transmission electron microscope (TEM). Controllable loads were applied at frequencies from one to several hundred hertz, enabling accumulations of 10(6) cycles within 1 h. The nanometer-scale spatial resolution of the TEM allows quantitative fatigue crack growth studies at very slow crack growth rates, measured here at ∼10(-12) m·cycle(-1). This represents an incipient threshold regime that is well below the tensile yield stress and near the minimum conditions for fatigue crack growth. Evidence of localized deformation and grain growth within 150 nm of the crack tip was observed by both standard imaging and precession electron diffraction orientation mapping. These observations begin to reveal with unprecedented detail the local microstructural processes that govern damage accumulation, crack nucleation, and crack propagation during fatigue loading in nanocrystalline Cu. PMID:27351706

  8. The effects of out-of-phase biaxial-strain cycling on low-cycle fatigue.

    NASA Technical Reports Server (NTRS)

    Zamrik, S. Y.; Frishmuth, R. E.

    1973-01-01

    The effects of out-of-phase or nonsychronous straining on low-cycle fatigue was investigated. Biaxial strains were imposed on thin-walled tubular 7075-T6 aluminum specimens by tension-compression and torsion. Phase angles of 0, 30, 45, 60, and 90 deg were applied between two strains. It was found that out-of-phase cycling has an effect on the failure mode in the low-cycle-fatigue range. An analysis based on the maximum total strain in three-dimensional strain is proposed for treating 'out-of-phase' straining conditions in low-cycle fatigue.

  9. Evaluation of Giga-cycle Fatigue Properties of Austenitic Stainless Steels Using Ultrasonic Fatigue Test

    NASA Astrophysics Data System (ADS)

    Takahashi, Kyouhei; Ogawa, Takeshi

    Ultrasonic fatigue tests have been performed in austenitic stainless steel, SUS316NG, in order to investigate giga-cycle fatigue strength of pre-strained materials, i.e. 5, 10 and 20% tensile pre-strains and -20% compressive pre-strain. The pre-strains were applied before specimen machining. The austenitic stainless steels are known to exhibit remarkable self-heating during the fatigue experiment. Therefore, heat radiation method was established by setting fatigue specimens in a low temperature chamber at about -100°C. The self-heating was controlled by intermittent loading condition, which enabled us to maintain the test section of the specimens at about room temperature. The results revealed that the fatigue strength increased with increasing pre-strain levels. Fish-eye fracture was observed for -20% pre-strained specimen fractured at 4.11×107 cycles, while the other specimens exhibited ordinary fatigue fracture surface originated from stage I facet on the specimen surface. The increase in fatigue limit was predicted by Vickers hardness, HV, which depended on the size of indented region. The prediction was successful using HV values obtained by the size of the indented region similar to those of the stage I facets.

  10. Low Cycle Fatigue and Creep-Fatigue Behavior of Alloy 617 at High Temperature

    SciTech Connect

    Cabet, Celine; Carroll, Laura; Wright, Richard

    2013-10-01

    Alloy 617 is the leading candidate material for an intermediate heat exchanger (IHX) application of the Very High Temperature Nuclear Reactor (VHTR), expected to have an outlet temperature as high as 950 degrees C. Acceptance of Alloy 617 in Section III of the ASME Code for nuclear construction requires a detailed understanding of the creep-fatigue behavior. Initial creep-fatigue work on Alloy 617 suggests a more dominant role of environment with increasing temperature and/or hold times evidenced through changes in creep-fatigue crack growth mechanism/s and failure life. Continuous cycle fatigue and creep-fatigue testing of Alloy 617 was conducted at 950 degrees C and 0.3% and 0.6% total strain in air to simulate damage modes expected in a VHTR application. Continuous cycle specimens exhibited transgranular cracking. Intergranular cracking was observed in the creep-fatigue specimens, although evidence of grain boundary cavitation was not observed. Despite the absence of grain boundary cavitation to accelerate crack propagation, the addition of a hold time at peak tensile strain was detrimental to cycle life. This suggests that creepfatigue interaction may occur by a different mechanism or that the environment may be partially responsible for accelerating failure.

  11. High cycle fatigue in the transmission electron microscope

    DOE PAGESBeta

    Bufford, Daniel C.; Stauffer, Douglas; Mook, William M.; Syed Asif, S. A.; Boyce, Brad L.; Hattar, Khalid

    2016-06-28

    One of the most common causes of structural failure in metals is fatigue induced by cyclic loading. Historically, microstructure-level analysis of fatigue cracks has primarily been performed post mortem. However, such investigations do not directly reveal the internal structural processes at work near micro- and nanoscale fatigue cracks and thus do not provide direct evidence of active microstructural mechanisms. In this paper, the tension–tension fatigue behavior of nanocrystalline Cu was monitored in real time at the nanoscale by utilizing a new capability for quantitative cyclic mechanical loading performed in situ in a transmission electron microscope (TEM). Controllable loads were appliedmore » at frequencies from one to several hundred hertz, enabling accumulations of 106 cycles within 1 h. The nanometer-scale spatial resolution of the TEM allows quantitative fatigue crack growth studies at very slow crack growth rates, measured here at ~10–12 m·cycle–1. This represents an incipient threshold regime that is well below the tensile yield stress and near the minimum conditions for fatigue crack growth. Evidence of localized deformation and grain growth within 150 nm of the crack tip was observed by both standard imaging and precession electron diffraction orientation mapping. Finally, these observations begin to reveal with unprecedented detail the local microstructural processes that govern damage accumulation, crack nucleation, and crack propagation during fatigue loading in nanocrystalline Cu.« less

  12. The effect of low cycle fatigue cracks and loading history on high cycle fatigue threshold

    NASA Astrophysics Data System (ADS)

    Moshier, Monty Allen

    High cycle fatigue (HCF) has been of great concern of late in light of the many HCF gas turbine engine failures experienced by the U.S. Air Force. Due to the high frequency, failures occur rapidly when components sustain damage from other sources. Low cycle fatigue (LCF) can initiate cracks that produce such damage. This study investigates the HCF threshold of Ti-6A1-4V when naturally initiated small surface cracks (2a = 25 mum--600 mum) are present. Small surface cracks are initiated in notched specimens using two different LCF loading histories at room temperature and 10 Hz. Direct current potential difference (DCPD) is used to detect crack initiation. Surface crack measurements are made using a scanning electron microscope prior to HCF testing. Heat tinting prior to HCF testing is used to mark the crack front to allow for post fracture crack measurements. HCF thresholds at R = 0.1 and R = 0.5 are determined for each specimen using step loading at room temperature and 600 Hz. Additionally, the HCF threshold is measured at R = 0.1 for specimens with small cracks that have been stress relief annealed to eliminate residual stresses and load history. Long crack thresholds are determined using a similar step loading procedure at R = 0.1 and R = 0.5 for specimens which have been precracked using a range of Kmax. Long crack threshold measurements are also determined for specimens which have been precracked using a range of Kmax, but stress relief annealed prior to testing. Comparisons show that HCF threshold measurements, when naturally initiated small cracks are present, are dependent on the load histories that are used to initiate the cracks. Further comparisons show that the measured small crack thresholds follow similar trends for load history effects which occur in the long crack threshold data. Additionally, it is found that thresholds can be measured free of load history effects by using a stress relief annealing process after the precracking and prior to the

  13. A criterion for high-cycle fatigue life and fatigue limit prediction in biaxial loading conditions

    NASA Astrophysics Data System (ADS)

    Pejkowski, Łukasz; Skibicki, Dariusz

    2016-08-01

    This paper presents a criterion for high-cycle fatigue life and fatigue strength estimation under periodic proportional and non-proportional cyclic loading. The criterion is based on the mean and maximum values of the second invariant of the stress deviator. Important elements of the criterion are: function of the non-proportionality of fatigue loading and the materials parameter that expresses the materials sensitivity to non-proportional loading. The methods for the materials parameters determination uses three S-N curves: tension-compression, torsion, and any non-proportional loading proposed. The criterion has been verified using experimental data, and the results are included in the paper. These results should be considered as promising. The paper also includes a proposal for multiaxial fatigue models classification due to the approach for the non-proportionality of loading.

  14. Fatigue strength and evaluation of creep damage during fatigue cycling of Inconel Alloy 625

    SciTech Connect

    Purohit, A.; Thiele, U.; O'Donnell, J.E.

    1983-06-01

    Evaluation of high strain rate and corresponding low strain rate tests indicate no creep-fatigue interaction. For T greater than or equal to 900/sup 0/C, creep damage predominates during the cyclic straining. For tests in which creep damage is largely suppressed - for example in high-frequency reverse bend fatigue tests - the cycles to fatigue failure were found to increase directly with the degree of suppression of creep damage. However, a practical limit exists for suppression of creep damage at 1100/sup 0/C; at that temperature, even for the high frequency reverse bend tests (approx. 1000 rpm with ..sigma.. = 12.3% s/sup -1/), the creep damage predominated over the fatigue damage.

  15. Low- cycle fatigue behavior of polycrystalline nial at 1000 k

    NASA Astrophysics Data System (ADS)

    Lerch, B. A.; Noebe, R. D.

    1994-02-01

    The low-cycle fatigue behavior of polycrystalline NiAl was determined at 1000 K, a temperature above the monotonic brittle-to-ductile transition temperature (BDTT). Fully reversed, plastic strain-controlled fatigue tests were conducted on B2 intermetallic samples prepared by two fab-rication techniques: hot isostatic pressing (HIP) of prealloyed powders and extrusion of vacuum induction-melted [cast plus extruded (C+E)] castings. At 1000 K, in an air environment both the hot-isostatically pressed (“hipped”) and C + E samples cyclically softened throughout most of their fatigue lives, though the absolute change in stress was no greater than about 35 MPa. At this temperature, samples were insensitive to processing defects, which were a source of failure initiation in room-temperature tests. The processing method had a small effect on fatigue life; the lives of the hipped samples were about a factor of 3 shorter than the fatigue lives of the C+E NiAl. The C+E material also underwent dynamic grain growth during testing, while the hipped NiAl maintained a constant grain size. Stable fatigue-crack growth in both materials was intergranular in nature, while final fracture by tensile overload occurred by transgranular cleavage. However, at plastic strain ranges below 0.3 pct, the fatigue lives of the hipped NiAl were controlled by intergranular cavitation and creep processes such that the fatigue lives were shorter than anticipated. Finally, hipped samples tested in vacuum had a factor of 3 longer life than specimens tested in air. A comparison of NiAl to typical superalloys (which it may replace) showed that NiAl exhibited a superior fatigue life on a plastic strain basis but was inferior to most superalloys on a stress basis.

  16. PO2 Cycling Reduces Diaphragm Fatigue by Attenuating ROS Formation

    PubMed Central

    Zuo, Li; Diaz, Philip T.; Chien, Michael T.; Roberts, William J.; Kishek, Juliana; Best, Thomas M.; Wagner, Peter D.

    2014-01-01

    Prolonged muscle exposure to low PO2 conditions may cause oxidative stress resulting in severe muscular injuries. We hypothesize that PO2 cycling preconditioning, which involves brief cycles of diaphragmatic muscle exposure to a low oxygen level (40 Torr) followed by a high oxygen level (550 Torr), can reduce intracellular reactive oxygen species (ROS) as well as attenuate muscle fatigue in mouse diaphragm under low PO2. Accordingly, dihydrofluorescein (a fluorescent probe) was used to monitor muscular ROS production in real time with confocal microscopy during a lower PO2 condition. In the control group with no PO2 cycling, intracellular ROS formation did not appear during the first 15 min of the low PO2 period. However, after 20 min of low PO2, ROS levels increased significantly by ∼30% compared to baseline, and this increase continued until the end of the 30 min low PO2 condition. Conversely, muscles treated with PO2 cycling showed a complete absence of enhanced fluorescence emission throughout the entire low PO2 period. Furthermore, PO2 cycling-treated diaphragm exhibited increased fatigue resistance during prolonged low PO2 period compared to control. Thus, our data suggest that PO2 cycling mitigates diaphragm fatigue during prolonged low PO2. Although the exact mechanism for this protection remains to be elucidated, it is likely that through limiting excessive ROS levels, PO2 cycling initiates ROS-related antioxidant defenses. PMID:25299212

  17. Cyclic fatigue analysis of rocket thrust chambers. Volume 1: OFHC copper chamber low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Miller, R. W.

    1974-01-01

    A three-dimensional finite element elasto-plastic strain analysis was performed for the throat section of a regeneratively cooled rocket combustion chamber. The analysis employed the RETSCP finite element computer program. The analysis included thermal and pressure loads, and the effects of temperature dependent material properties, to determine the strain range corresponding to the chamber operating cycle. The analysis was performed for chamber configuration and operating conditions corresponding to a hydrogen-oxygen combustion chamber which was fatigue tested to failure. The computed strain range at typical chamber operating conditions was used in conjunction with oxygen-free, high-conductivity (OHFC) copper isothermal fatigue test data to predict chamber low-cycle fatigue life.

  18. An Investigation of High-Cycle Fatigue Models for Metallic Structures Exhibiting Snap-Through Response

    NASA Technical Reports Server (NTRS)

    Przekop, Adam; Rizzi, Stephen A.; Sweitzer, Karl A.

    2007-01-01

    A study is undertaken to develop a methodology for determining the suitability of various high-cycle fatigue models for metallic structures subjected to combined thermal-acoustic loadings. Two features of this problem differentiate it from the fatigue of structures subject to acoustic loading alone. Potentially large mean stresses associated with the thermally pre- and post-buckled states require models capable of handling those conditions. Snap-through motion between multiple post-buckled equilibrium positions introduces very high alternating stress. The thermal-acoustic time history response of a clamped aluminum beam structure with geometric and material nonlinearities is determined via numerical simulation. A cumulative damage model is employed using a rainflow cycle counting scheme and fatigue estimates are made for 2024-T3 aluminum using various non-zero mean fatigue models, including Walker, Morrow, Morrow with true fracture strength, and MMPDS. A baseline zero-mean model is additionally considered. It is shown that for this material, the Walker model produces the most conservative fatigue estimates when the stress response has a tensile mean introduced by geometric nonlinearity, but remains in the linear elastic range. However, when the loading level is sufficiently high to produce plasticity, the response becomes more fully reversed and the baseline, Morrow, and Morrow with true fracture strength models produce the most conservative fatigue estimates.

  19. The influence of cycle time on shoulder fatigue responses for a fixed total overhead workload.

    PubMed

    Dickerson, Clark R; Meszaros, Kimberly A; Cudlip, Alan C; Chopp-Hurley, Jaclyn N; Langenderfer, Joseph E

    2015-08-20

    The relationship between overhead work and musculoskeletal health depends on multiple task and individual factors. Knowledge gaps persist, despite examination of many of these factors individually and in combination. This investigation targeted task variation, as parameterized by cycle time within a fixed overall workload. Participants performed an intermittent overhead pressing task with four different cycle time conditions while overall workload and duty cycle was held constant. Several manifestations of fatigue were monitored during task performance. Endurance time was influenced by cycle time with shorter cycle times having endurance times up to 25% higher than longer cycle times. Surface electromyography (sEMG) results were mixed, with two muscles demonstrating amplitude increases (middle deltoid and upper trapezius) that varied with cycle time. sEMG frequency was not influenced by cycle time for any muscle monitored, despite decreases for several cycle times. Trends existed for the influence of cycle time on time-varying reported discomfort (p=0.056) and static strength (p=0.055); large effect sizes were present (ηp(2)=0.31 and 0.27, respectively). The equivocal association of fatigue indicators and cycle time is analogous to the influence of other factors implicated in overhead work musculoskeletal risk, and probabilistic modeling offers a compelling avenue for integration of the known variation in the many factors that combine to inform this risk. PMID:26117074

  20. Thermal Cycling on Fatigue Failure of the Plutonium Vitrification Melter

    SciTech Connect

    Jordan, Jeffrey; Gorczyca, Jennifer

    2009-02-11

    One method for disposition of excess plutonium is vitrification into cylindrical wasteforms. Due to the hazards of working with plutonium, the vitrification process must be carried out remotely in a shielded environment. Thus, the equipment must be easily maintained. With their simple design, induction melters satisfy this criterion, making them ideal candidates for plutonium vitrification. However, due to repeated heating and cooling cycles and differences in coefficients of thermal expansion of contacting materials fatigue failure of the induction melter is of concern. Due to the cost of the melter, the number of cycles to failure is critical. This paper presents a method for determining the cycles to failure for an induction melter by using the results from thermal and structural analyses as input to a fatigue failure model.

  1. Low cycle fatigue and creep-fatigue behavior of Ni-based alloy 230 at 850 C

    SciTech Connect

    Chen, Xiang; Yang, Zhiqing; Sokolov, Mikhail A; ERDMAN III, DONALD L; Mo, Kun; Stubbins, James

    2013-01-01

    Strain-controlled low cycle fatigue (LCF) and creep-fatigue testing of Ni-based alloy 230 were carried out at 850 C. The material creep-fatigue life decreased compared with its low cycle fatigue life at the same total strain range. Longer hold time at peak tensile strain further reduced the material creep-fatigue life. Based on the electron backscatter diffraction, a novel material deformation characterization method was applied, which revealed that in low cycle fatigue testing as the total strain range increased, the deformation was segregated to grain boundaries since the test temperature was higher than the material equicohesive temperature and grain boundaries became weaker regions compared with grains. Creep-fatigue tests enhanced the localized deformation, resulting in material interior intergranular cracking, and accelerated material damage. Precipitation in alloy 230 helped slip dispersion, favorable for fatigue property, but grain boundary cellular precipitates formed after material exposure to the elevated temperature had a deleterious effect on the material low cycle fatigue and creep-fatigue property.

  2. High Cycle Fatigue (HCF) Science and Technology Program

    NASA Astrophysics Data System (ADS)

    Bartsch, Thomas M.

    2002-05-01

    This fifth annual report of the National Turbine Engine High Cycle Fatigue (HCF) Program is a brief review of work completed, work in progress, and technical accomplishments. This program is a coordinated effort with participation by the Air Force, the Navy, and NASA. The technical efforts are organized under seven action teams Materials Damage Tolerance Research, Forced Response Prediction, Component Analysis, Instrumentation, Passive Damping Technology, Component Surface Treatments, and Engine Demonstration and two Programs Test and Evaluation, and Transitions (ENSIP).

  3. H gas turbine combined cycle

    SciTech Connect

    Corman, J.

    1995-10-01

    A major step has been taken in the development of the Next Power Generation System - {open_quotes}H{close_quotes} Technology Combined Cycle. This new gas turbine combined-cycle system increases thermal performance to the 60% level by increasing gas turbine operating temperature to 1430 C (2600 F) at a pressure ratio of 23 to 1. Although this represents a significant increase in operating temperature for the gas turbine, the potential for single digit NOx levels (based upon 15% O{sub 2}, in the exhaust) has been retained. The combined effect of performance increase and environmental control is achieved by an innovative closed loop steam cooling system which tightly integrates the gas turbine and steam turbine cycles. The {open_quotes}H{close_quotes} Gas Turbine Combined Cycle System meets the goals and objectives of the DOE Advanced Turbine System Program. The development and demonstration of this new system is being carried out as part of the Industrial/Government cooperative agreement under the ATS Program. This program will achieve first commercial operation of this new system before the end of the century.

  4. Final report on low-cycle fatigue and creep-fatigue testing of salt-filled alloy 800 specimens

    SciTech Connect

    Kaae, J L

    1982-05-01

    Uniaxial low-cycle fatigue and creep-fatigue tests have been carried out on hollow alloy 800 specimens that were either filled with air or with a molten mixture of sodium nitrate, potassium nitrate and an oxidizer. Low-cycle fatigue tests were carried out at 1200/sup 0/F and 650/sup 0/F by cycling the strain continuously between equal mangitude of tensile and compressive values at a rate of 4 x 10/sup -3/sec/sup -1/ until failure. The creep-fatigue tests were carried out at 1200/sup 0/F. The loading cycle differed from that of low-cycle fatigue testing only in the imposition of a hold at the peak compressive strain in each cycle. Cracks always initiated on the inner surface of the hollow specimen, and therefore, corrosive effects on crack propagation and initiation were controlled by the environment within the specimen cavity. In common with tests carried out earlier on steam-filled alloy 800 specimens, at 1200/sup 0/F in the presence of molten salt the heat of alloy 800 with the lower carbon content had a higher fatigue strength than the heat with the higher carbon content even though different heats were used in the two testing programs. The fatigue strength of the two heats of material in the presence of molten salt at 650/sup 0/F were about the same. Tests with air-filled specimens indicated that the presence of the molten salt degraded the fatigue life at 1200/sup 0/F but did not affect the creep fatigue life, while the presence of steam enhanced both the fatigue life and the creep-fatigue life.

  5. Low-cycle impact fatigue of SiC{sub W}/7475Al composite

    SciTech Connect

    Yang, P.; Liu, Y.; Xu, F.

    1998-10-01

    Important uses in the future for metal-matrix composites are in aerospace, weaponry, and high-speed power plants in which the inertial force produced by great acceleration is a load of high strain rate. Therefore close attention is given to the mechanical behavior of a composite at high strain rates. This paper reports a study of the behavior and mechanisms of a SiC{sub w}/7475 composite in low-cycle impact fatigue (LCIF). The LCIF and impact tension tests were conducted by using the push-pull impact fatigue apparatus developed by the authors, in which the loading assembly was actually a combination of a Hopkinson`s pressure bar and an extension bar. In the apparatus the trapezoidal stress wave loads were produced. The strain rates in specimens may reach 400 s{sup {minus}1}. The results show that for a SiC{sub w}/7475 composite, the strain-rate effects on yield stress, ductility, cyclic hardening and softening, {Delta}{epsilon}{sub e}/2 {minus} N{sub f} relation, and transition life were slight. In low-cycle impact fatigue the cracks often initiated within or near the SiC particles, which mingled in the composite. The SiC{sub w}/7475 composite was found to be less ductile than its alloy matrix; in low-cycle fatigue brittleness appears. Therefore great attention must be given to the behavior of the composite when it is used as a structural material.

  6. High-Cycle Fatigue Behavior of a Nicalon(tm)/Si-N-C Composite

    NASA Technical Reports Server (NTRS)

    Verrilli, Michael J.; Kalluri, Sreeramesh; Kantzos, Peter T.

    1999-01-01

    Elevated temperature, high-cycle fatigue behavior of a woven SiC/Si-N-C ceramic matrix composite system was investigated at 910 C. High frequency (100 Hz) fatigue tests were conducted in air on specimens machined from the composite system, A power-law type fatigue life relationship adequately characterized the high-cycle fatigue data generated in the study. Post failure fractographic and metallographic studies were performed to document the fatigue crack initiation regions and damage mechanisms in the composite system. Fatigue cracks initiated primarily from the corners of the specimens and propagated along the 90 degree fiber tows.

  7. Airbreathing combined cycle engine systems

    NASA Technical Reports Server (NTRS)

    Rohde, John

    1992-01-01

    The Air Force and NASA share a common interest in developing advanced propulsion systems for commercial and military aerospace vehicles which require efficient acceleration and cruise operation in the Mach 4 to 6 flight regime. The principle engine of interest is the turboramjet; however, other combined cycles such as the turboscramjet, air turborocket, supercharged ejector ramjet, ejector ramjet, and air liquefaction based propulsion are also of interest. Over the past months careful planning and program implementation have resulted in a number of development efforts that will lead to a broad technology base for those combined cycle propulsion systems. Individual development programs are underway in thermal management, controls materials, endothermic hydrocarbon fuels, air intake systems, nozzle exhaust systems, gas turbines and ramjet ramburners.

  8. Low cycle fatigue behavior of Zircaloy-2 at room temperature

    NASA Astrophysics Data System (ADS)

    Sudhakar Rao, G.; Chakravartty, J. K.; Nudurupati, Saibaba; Mahobia, G. S.; Chattopadhyay, Kausik; Santhi Srinivas, N. C.; Singh, Vakil

    2013-10-01

    Fuel cladding and pressure tubes of Zircaloy-2 in pressurized light and heavy water nuclear reactors experience plastic strain cycles due to power fluctuations in the reactor, such strain cycles cause low cycle fatigue (LCF) and could be life limiting factor for them. Factors like strain rate, strain amplitude and temperature are known to have marked influence on LCF behavior. The effect of strain rate from 10-2 to 10-4 s-1 on LCF behavior of Zircaloy-2 was studied, at different strain amplitudes between ±0.50% and ±1.25% at room temperature. Fatigue life was decreased with lowering of strain rate from 10-2 to 10-4 s-1 at all the strain amplitudes studied. While there was cyclic softening at lower strain amplitudes (Δεt/2 ⩽ ±0.60%) cyclic hardening was exhibited at higher strain amplitudes (Δεt/2 ⩾ ±1.00%) at all the strain rates. Further, there was secondary cyclic hardening during the later stage of cycling at all the strain amplitudes and the strain rates. Cyclic stress-strain hysteresis loops at the lowest strain rate of 10-4 s-1 were found to be heavily serrated, resulting from dynamic strain aging (DSA). There was significant effect of strain rate on dislocation substructure. The results are discussed in terms of high concentration of point defects generated during cyclic straining and their role in enhancing interaction between solutes and dislocations.

  9. Combined-cycle power tower

    SciTech Connect

    Bohn, M S; Williams, T A; Price, H W

    1994-10-01

    This paper evaluates a new power tower concept that offers significant benefits for commercialization of power tower technology. The concept uses a molten nitrate salt centralreceiver plant to supply heat, in the form of combustion air preheat, to a conventional combined-cycle power plant. The evaluation focused on first commercial plants, examined three plant capacities (31, 100, and 300 MWe), and compared these plants with a solar-only 100-MWe plant and with gas-only combined-cycle plants in the same three capacities. Results of the analysis point to several benefits relative to the solar-only plant including low energy cost for first plants, low capital cost for first plants, reduced risk with respect to business uncertainties, and the potential for new markets. In addition, the concept appears to have minimal technology development requirements. Significantly, the results show that it is possible to build a first plant with this concept that can compete with existing gas-only combined-cycle plants.

  10. Low Cycle Fatigue Behavior and Life Prediction of a Cast Cobalt-Based Superalloy

    NASA Astrophysics Data System (ADS)

    Yang, Ho-Young; Kim, Jae-Hoon; Yoo, Keun-Bong

    Co-base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

  11. Effects of High Mean Stress on High-cycle Fatigue Behavior of PWA 1480

    NASA Technical Reports Server (NTRS)

    Majumdar, S.; Antolovich, S. D.; Milligan, W. W.

    1985-01-01

    PWA 1480 is a potential candidate material for use in the high-pressure fuel turbine blade of the space shuttle main engine. As an engine material it will be subjected to high-cycle fatigue loading superimposed on a high mean stress due to combined centrifugal and thermal loadings. The present paper describes the results obtained in an ongoing program at the Argonne National Laboratory, sponsored by NASA Lewis, to determine the effects of a high mean stress on the high-cycle fatigue behavior of this material. Straight-gauge high-cycle fatigue specimens, 0.2 inch in diameter and with the specimen axis in the 001 direction, were supplied by NASA Lewis. The nominal room temperature yield and ultimate strength of the material were 146 and 154 ksi, respectively. Each specimen was polished with 1-micron diamond paste prior to testing. However, the surface of each specimen contained many pores, some of which were as large as 50 micron. In the initial tests, specimens were subjected to axial-strain-controlled cycles. However, very little cyclic plasticity was observed.

  12. Thermal High- and Low-Cycle Fatigue Behavior of Thick Thermal Barrier Coating Systems

    NASA Technical Reports Server (NTRS)

    Miller, Robert A.

    1998-01-01

    Ceramic thermal barrier coatings have received increasing attention for advanced gas turbine and diesel engine applications because of their ability to provide thermal insulation to engine components. However, the durability of these coatings under the severe thermal cycling conditions encountered in a diesel engine (ref. 1) still remains a major issue. In this research at the NASA Lewis Research Center, a high-power laser was used to investigate the thermal fatigue behavior of a yttria-stabilized zirconia coating system under simulated diesel engine conditions. The mechanisms of fatigue crack initiation and propagation, and of coating failure under complex thermal low-cycle fatigue (LCF, representing stop/start cycles) and thermal high-cycle fatigue (HCF, representing operation at 1300 rpm) are described. Continuous wave and pulse laser modes were used to simulate pure LCF and combined LCF/HCF, respectively (ref. 2). The LCF mechanism was found to be closely related to the coating sintering and creep at high temperatures. These creep strains in the ceramic coating led to a tensile stress state during cooling, thus providing the major driving force for crack growth under LCF conditions. The combined LCF/HCF tests induced more severe coating surface cracking, microspallation, and accelerated crack growth than did the pure LCF test. HCF thermal loads also facilitated lateral crack branching and ceramic/bond coat interface delaminations. HCF is associated with the cyclic stresses originating from the high-frequency temperature fluctuation at the ceramic coating surface. The HCF thermal loads act on the crack by a wedging mechanism (ref. 1), resulting in continuous crack growth at temperature. The HCF stress intensity factor amplitude increases with the interaction depth and temperature swing, and decreases with the crack depth. HCF damage also increases with the thermal expansion coefficient and the Young's modulus of the ceramic coating (refs. 1 and 3).

  13. Effect of interstitial content on high-temperature fatigue crack propagation and low-cycle fatigue of Alloy 720

    SciTech Connect

    Bashir, S. ); Thomas, M.C. . Allison Gas Turbine Div.)

    1993-08-01

    Alloy 720 is a high-strength cast and wrought turbine disc alloy currently in use for temperatures up to about 650 C in Allison's T800, T406, GMA 2100, and GMA 3007 engines. In the original composition intended for use as turbine blades, large carbide and borides stringers formed and acted as preferred crack initiators. Stringering was attributed to relatively higher boron and carbon levels. These interstitial are known to affect creep and ductility of superalloys, but the effects on low-cycle fatigue and fatigue crack propagation have not been studied. Recent emphasis on the total life approach in the design of turbine discs necessitates better understanding of the interactive fatigue crack propagation and low-cycle fatigue behavior at high temperatures. The objective of this study was to improve the damage tolerance of Alloy 720 by systematically modifying boron and carbon levels in the master melt, without altering the low-cycle fatigue and strength characteristics of the original composition. Improvement in strain-controlled low-cycle fatigue life was achieved by fragmenting the continuous stringers via composition modification. The fatigue crack propagation rate was reduced by a concurrent reduction of both carbon and boron levels to optimally low levels at which the frequency of brittle second phases was minimal. The changes in composition have been incorporated for production disc forgings.

  14. A transient plasticity study and low cycle fatigue analysis of the Space Station Freedom photovoltaic solar array blanket

    NASA Technical Reports Server (NTRS)

    Armand, Sasan C.; Liao, Mei-Hwa; Morris, Ronald W.

    1990-01-01

    The Space Station Freedom photovoltaic solar array blanket assembly is comprised of several layers of materials having dissimilar elastic, thermal, and mechanical properties. The operating temperature of the solar array, which ranges from -75 to +60 C, along with the material incompatibility of the blanket assembly components combine to cause an elastic-plastic stress in the weld points of the assembly. The weld points are secondary structures in nature, merely serving as electrical junctions for gathering the current. The thermal mechanical loading of the blanket assembly operating in low earth orbit continually changes throughout each 90 min orbit, which raises the possibility of fatigue induced failure. A series of structural analyses were performed in an attempt to predict the fatigue life of the solar cell in the Space Station Freedom photovoltaic array blanket. A nonlinear elastic-plastic MSC/NASTRAN analysis followed by a fatigue calculation indicated a fatigue life of 92,000 to 160,000 cycles for the solar cell weld tabs. Additional analyses predict a permanent buckling phenomenon in the copper interconnect after the first loading cycle. This should reduce or eliminate the pulling of the copper interconnect on the joint where it is welded to the silicon solar cell. It is concluded that the actual fatigue life of the solar array blanket assembly should be significantly higher than the calculated 92,000 cycles, and thus the program requirement of 87,500 cycles (orbits) will be met. Another important conclusion that can be drawn from the overall analysis is that, the strain results obtained from the MSC/NASTRAN nonlinear module are accurate to use for low-cycle fatigue analysis, since both thermal cycle testing of solar cells and analysis have shown higher fatigue life than the minimum program requirement of 87,500 cycles.

  15. Cyclic fatigue analysis of rocket thrust chambers. Volume 2: Attitude control thruster high cycle fatigue

    NASA Technical Reports Server (NTRS)

    Miller, R. W.

    1974-01-01

    A finite element stress analysis was performed for the film cooled throat section of an attitude control thruster. The anlaysis employed the RETSCP finite element computer program. The analysis included thermal and pressure loads, and the effects of temperature dependent material properties, to determine the strain range corresponding to the thruster operating cycle. The configuration and operating conditions considered, correspond to a flightweight integrated thruster assembly which was thrust pulse tested. The computed strain range was used in conjuction with Haynes 188 Universal Slopes minimum life data to predict throat section fatigue life. The computed number of cycles to failure was greater than the number of pulses to which the thruster was experimentally subjected without failure.

  16. Effect of interstitial content on high- temperature fatigue crack propagation and low- cycle fatigue of alloy 720

    NASA Astrophysics Data System (ADS)

    Bashir, S.; Thomas, M. C.

    1993-08-01

    Alloy 720 is a high-strength cast and wrought turbine disc alloy currently in use for temperatures up to about 650 °C in Allison’s T800, T406, GMA 2100, and GMA 3007 engines. In the original composition in-tended for use as turbine blades, large carbide and boride stringers formed and acted as preferred crack initiators. Stringering was attributed to relatively higher boron and carbon levels. These interstitials are known to affect creep and ductility of superalloys, but the effects on low-cycle fatigue and fatigue crack propagation have not been studied. Recent emphasis on the total life approach in the design of turbine discs necessitates better understanding of the interactive fatigue crack propagation and low-cycle fatigue behavior at high temperatures. The objective of this study was to improve the damage tolerance of Alloy 720 by systematically modifying boron and carbon levels in the master melt, without altering the low-cy-cle fatigue and strength characteristics of the original composition. Improvement in strain-controlled low-cycle fatigue life was achieved by fragmenting the continuous stringers via composition modifica-tion. The fatigue crack propagation rate was reduced by a concurrent reduction of both carbon and bo-ron levels to optimally low levels at which the frequency of brittle second phases was minimal. The changes in composition have been incorporated for production disc forgings.

  17. Fatigue performance of laser additive manufactured Ti-6Al-4V in very high cycle fatigue (VHCF) regime up to 109 cycles

    NASA Astrophysics Data System (ADS)

    Wycisk, Eric; Siddique, Shafaqat; Herzog, Dirk; Walther, Frank; Emmelmann, Claus

    2015-12-01

    Additive manufacturing technologies are in the process of establishing themselves as an alternative production technology to conventional manufacturing such as casting or milling. Especially laser additive manufacturing (LAM) enables the production of metallic parts with mechanical properties comparable to conventionally manufactured components. Due to the high geometrical freedom in LAM the technology enables the production of ultra-light weight designs and therefore gains increasing importance in aircraft and space industry. The high quality standards of these industries demand predictability of material properties for static and dynamic load cases. However, fatigue properties especially in the very high cycle fatigue regime until 109 cycles have not been sufficiently determined yet. Therefore this paper presents an analysis of fatigue properties of laser additive manufactured Ti-6Al-4V under cyclic tension-tension until 107 cycles and tension-compression load until 109 cycles. For the analysis of laser additive manufactured titanium alloy Ti-6Al-4V Woehler fatigue tests under tension-tension and tension-compression were carried out in the high cycle and very high cycle fatigue regime. Specimens in stress-relieved as well as hot-isostatic-pressed conditions were analyzed regarding crack initiation site, mean stress sensitivity and overall fatigue performance. The determined fatigue properties show values in the range of conventionally manufactured Ti-6Al-4V with particularly good performance for hot-isostatic-pressed additive-manufactured material. For all conditions the results show no conventional fatigue limit but a constant increase in fatigue life with decreasing loads. No effects of test frequency on life span could be determined. However, independently of testing principle, a shift of crack initiation from surface to internal initiation could be observed with increasing cycles to failure.

  18. Externally fired combined cycle demonstration

    SciTech Connect

    Orozco, N.J.; Young, S.; LaHaye, P.G.; Strom-Olsen, J.; Seger, J.L.; Pickup, H.

    1995-11-01

    Externally Fired Combined Cycles (EFCCs) can increase the amount of electricity produced from ash bearing fuels up to 40%, with overall powerplant efficiencies in excess of 45%. Achieving such high efficiencies requires high temperature-high pressure air heaters capable of driving modern gas turbines from gas streams containing the products of coal combustion. A pilot plant has been constructed in Kennebunk, Maine to provide proof of concept and evaluation of system components. Tests using pulverized Western Pennsylvania bituminous coal have been carried out since April, 1995. The ceramic air heater extracts energy from the products of coal combustion to power a gas turbine. This air heater has operated at gas inlet temperatures over 1,095 C and pressures over 7.0 atm without damage to the ceramic tube string components. Stable gas turbine operation has been achieved with energy input from the air heater and a supplementary gas fired combustor. Efforts are underway to fire the cycle on coal only, and to increase the duration of the test runs. Air heater improvements are being implemented and evaluated. These improvements include installation of a second pass of ceramic tubes and evaluation of corrosion resistant coatings on the ceramic tubes.

  19. High-cycle Fatigue Properties of Alloy718 Base Metal and Electron Beam Welded Joint

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Nagashima, Nobuo; Sumiyoshi, Hideshi; Ogata, Toshio; Nagao, Naoki

    High-cycle fatigue properties of Alloy 718 plate and its electron beam (EB) welded joint were investigated at 293 K and 77 K under uniaxial loading. At 293 K, the high-cycle fatigue strength of the EB welded joint with the post heat treatment exhibited somewhat lower values than that of the base metal. The fatigue strengths of both samples basically increased at 77 K. However, in longer life region, the EB welded joint fractured from a blow hole formed in the welded zone, resulting in almost the same fatigue strength at 107 cycles as that at 293 K.

  20. Al-Li alloy AA2198's very high cycle fatigue crack initiation mechanism and its fatigue thermal effect

    NASA Astrophysics Data System (ADS)

    Xu, Luopeng; Cao, Xiaojian; Chen, Yu; Wang, Qingyuan

    2015-10-01

    AA2198 alloy is one of the third generation Al-Li alloys which have low density, high elastic modulus, high specific strength and specific stiffness. Compared With the previous two generation Al-Li alloys, the third generation alloys have much improved in alloys strength, corrosion resistance and weldable characteristic. For these advantages, the third generation Al-Li alloys are used as aircraft structures, such as C919 aviation airplane manufactured by China and Russia next generation aviation airplane--MS-21. As we know, the aircraft structures are usually subjected to more than 108 cycles fatigue life during 20-30 years of service, however, there is few reported paper about the third generation Al-Li alloys' very high cycle fatigue(VHCF) which is more than 108 cycles fatigue. The VHCF experiment of AA2198 have been carried out. The two different initiation mechanisms of fatigue fracture have been found in VHCF. The cracks can initiate from the interior of the testing material with lower stress amplitude and more than 108 cycles fatigue life, or from the surface or subsurface of material which is the dominant reason of fatigue failures. During the experiment, the infrared technology is used to monitor the VHCF thermal effect. With the increase of the stress, the temperature of sample is also rising up, increasing about 15 °C for every 10Mpa. The theoretical thermal analysis is also carried out.

  1. Conducting High Cycle Fatigue Strength Step Tests on Gamma TiAl

    NASA Technical Reports Server (NTRS)

    Lerch, Brad; Draper, Sue; Pereira, J. Mike

    2002-01-01

    High cycle fatigue strength testing of gamma TiAl by the step test method is investigated. A design of experiments was implemented to determine if the coaxing effect occurred during testing. Since coaxing was not observed, step testing was deemed a suitable method to define the fatigue strength at 106 cycles.

  2. High temperature, low-cycle fatigue of copper-base alloys for rocket nozzles. Part 2: Strainrange partitioning and low-cycle fatigue results at 538 deg C

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1976-01-01

    Low-cycle fatigue tests of 1/2 Hard AMZIRC Copper and NARloy Z were performed in argon at 538 C to determine partitioned strain range versus life relationships. Strain-controlled low-cycle fatigue tests of a Zr-Cr-Mg copper-base alloy were also performed. Strain ranges, lower than those employed in previous tests, were imposed in order to extend the fatigue life curve out to approximately 400,000 cycles. An experimental copper alloy and an experimental silver alloy were also studied. Tensile tests were performed in air at room temperature and in argon at 538 C. Strain-controlled low-cycle fatigue tests were performed at 538 C in argon to define the fatigue life over the regime from 300 to 3,000 cycles. For the silver alloy, three additional heat treatments were introduced, and a limited evaluation of the short-term tensile and low-cycle fatigue behavior at 538 C was performed.

  3. Probabilistic-graphical and phenomenological analysis of combined bending-torsion fatigue reliability data

    NASA Technical Reports Server (NTRS)

    Kececioglu, D.; Broome, H.

    1969-01-01

    Fatigue data generated by three combined bending-torsion fatigue reliability research machines at The University of Arizona are probabilistic-graphically and phenomenologically analyzed. Distributions that are applicable to fatique life and static strength data are discussed. Phenomenological justifications for the use of these distributions are presented. It is found that the normal distribution represents the cycles-to-failure data at the highest stress levels best. The lognormal distribution appears to fit the cycles-to-failure data at the lower stress levels best and quite well at all stress levels including the highest. A regression analysis and least-squares goodness-of-fit test was performed for normal and lognormal plots. In most cases, the correlation coefficient gave a better fit to the data using the normal distribution, but the difference between the two was so slight that positive discrimination could not be made.

  4. Probabilistic Material Strength Degradation Model for Inconel 718 Components Subjected to High Temperature, High-Cycle and Low-Cycle Mechanical Fatigue, Creep and Thermal Fatigue Effects

    NASA Technical Reports Server (NTRS)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    The development of methodology for a probabilistic material strength degradation is described. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing predictions of high-cycle mechanical fatigue and high temperature effects with experiments are presented. Results from this limited verification study strongly supported that material degradation can be represented by randomized multifactor interaction models.

  5. Dwell Notch Low Cycle Fatigue Behavior of a Powder Metallurgy Nickel Disk Alloy

    NASA Technical Reports Server (NTRS)

    Telesman, J.; Gabb, T. P.; Yamada, Y.; Ghosn, L. J.; Jayaraman, N.

    2012-01-01

    A study was conducted to determine the processes which govern dwell notch low cycle fatigue (NLCF) behavior of a powder metallurgy (P/M) ME3 disk superalloy. The emphasis was placed on the environmentally driven mechanisms which may embrittle the highly stressed notch surface regions and reduce NLCF life. In conjunction with the environmentally driven notch surface degradation processes, the visco-plastic driven mechanisms which can significantly change the notch root stresses were also considered. Dwell notch low cycle fatigue testing was performed in air and vacuum on a ME3 P/M disk alloy specimens heat treated using either a fast or a slow cooling rate from the solutioning treatment. It was shown that dwells at the minimum stress typically produced a greater life debit than the dwells applied at the maximum stress, especially for the slow cooled heat treatment. Two different environmentally driven failure mechanisms were identified as the root cause of early crack initiation in the min dwell tests. Both of these failure mechanisms produced mostly a transgranular crack initiation failure mode and yet still resulted in low NLCF fatigue lives. The lack of stress relaxation during the min dwell tests produced higher notch root stresses which caused early crack initiation and premature failure when combined with the environmentally driven surface degradation mechanisms. The importance of environmental degradation mechanisms was further highlighted by vacuum dwell NLCF tests which resulted in considerably longer NLCF lives, especially for the min dwell tests.

  6. The application of probabilistic design theory to high temperature low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Wirsching, P. H.

    1981-01-01

    Metal fatigue under stress and thermal cycling is a principal mode of failure in gas turbine engine hot section components such as turbine blades and disks and combustor liners. Designing for fatigue is subject to considerable uncertainty, e.g., scatter in cycles to failure, available fatigue test data and operating environment data, uncertainties in the models used to predict stresses, etc. Methods of analyzing fatigue test data for probabilistic design purposes are summarized. The general strain life as well as homo- and hetero-scedastic models are considered. Modern probabilistic design theory is reviewed and examples are presented which illustrate application to reliability analysis of gas turbine engine components.

  7. Influence of High Cycle Thermal Loads on Thermal Fatigue Behavior of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1997-01-01

    Thick thermal barrier coating systems in a diesel engine experience severe thermal Low Cycle Fatigue (LCF) and High Cycle Fatigue (HCF) during engine operation. In the present study, the mechanisms of fatigue crack initiation and propagation, as well as of coating failure, under thermal loads which simulate engine conditions, are investigated using a high power CO2 laser. In general, surface vertical cracks initiate early and grow continuously under LCF and HCF cyclic stresses. It is found that in the absence of interfacial oxidation, the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. Experiments show that the HCF cycles are very damaging to the coating systems. The combined LCF and HCF tests produced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. It is suggested that the HCF component cannot only accelerate the surface crack initiation, but also interact with the LCF by contributing to the crack growth at high temperatures. The increased LCF stress intensity at the crack tip due to the HCF component enhances the subsequent LCF crack growth. Conversely, since a faster HCF crack growth rate will be expected with lower effective compressive stresses in the coating, the LCF cycles also facilitate the HCF crack growth at high temperatures by stress relaxation process. A surface wedging model has been proposed to account for the HCF crack growth in the coating system. This mechanism predicts that HCF damage effect increases with increasing temperature swing, the thermal expansion coefficient and the elastic modulus of the ceramic coating, as well as the HCF interacting depth. A good agreement has been found between the analysis and experimental evidence.

  8. Investigation of Thermal High Cycle and Low Cycle Fatigue Mechanisms of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Miller, Robert A.

    1998-01-01

    Ceramic thermal barrier coatings have attracted increased attention for diesel engine applications. The advantages of using the ceramic coatings include a potential increase in efficiency and power density and a decrease in maintenance cost. Zirconia-based ceramics are the most important coating materials for such applications because of their low thermal conductivity, relatively high thermal expansivity and excellent mechanical properties. However, durability of thick thermal barrier coatings (TBCS) under severe temperature cycling encountered in engine conditions, remains a major question. The thermal transients associated with the start/stop and no-load/full-load engine cycle, and with the in-cylinder combustion process, generate thermal low cycle fatigue (LCF) and thermal high cycle fatigue (HCF) in the coating system. Therefore, the failure mechanisms of thick TBCs are expected to be quite different from those of thin TBCs under these temperature transients. The coating failure is related not only to thermal expansion mismatch and oxidation of the bond coats and substrates, but also to the steep thermal stress gradients induced in the coating systems. Although it has been reported that stresses generated by thermal transients can initiate surface and interface cracks in a coating system, the mechanisms of the crack propagation and of coating failure under the complex LCF and HCF conditions are still not understood. In this paper, the thermal fatigue behavior of an yttria partially stabilized zirconia coating system under simulated LCF and HCF engine conditions is investigated. The effects of LCF and HCF on surface crack initiation and propagation are also discussed.

  9. On the Use of Equivalent Linearization for High-Cycle Fatigue Analysis of Geometrically Nonlinear Structures

    NASA Technical Reports Server (NTRS)

    Rizzi, Stephen A.

    2003-01-01

    The use of stress predictions from equivalent linearization analyses in the computation of high-cycle fatigue life is examined. Stresses so obtained differ in behavior from the fully nonlinear analysis in both spectral shape and amplitude. Consequently, fatigue life predictions made using this data will be affected. Comparisons of fatigue life predictions based upon the stress response obtained from equivalent linear and numerical simulation analyses are made to determine the range over which the equivalent linear analysis is applicable.

  10. High cycle fatigue of AA6082 and AA6063 aluminum extrusions

    NASA Astrophysics Data System (ADS)

    Nanninga, Nicholas E.

    The high cycle fatigue behavior of hollow extruded AA6082 and AA6063 aluminum extrusions has been studied. Hollow extruded aluminum profiles can be processed into intricate shapes, and may be suitable replacements for fatigue critical automotive applications requiring reduced weight. There are several features inherent in hollow aluminum extrusions, such as seam welds, charge welds, microstructural variations and die lines. The effects of such extrusion variables on high cycle fatigue properties were studied by taking specimens from an actual car bumper extrusion. It appears that extrusion die lines create large anisotropy differences in fatigue properties, while welds themselves have little effect on fatigue lives. Removal of die lines greatly increased fatigue properties of AA6082 specimens taken transverse to the extrusion direction. Without die lines, anisotropy in fatigue properties between AA6082 specimens taken longitudinal and transverse to the extrusion direction, was significantly reduced, and properties associated with the orientation of the microstructure appears to be isotropic. A fibrous microstructure for AA6082 specimens showed great improvements in fatigue behavior. The effects of elevated temperatures and exposure of specimens to NaCl solutions was also studied. Exposure to the salt solution greatly reduced the fatigue lives of specimens, while elevated temperatures showed more moderate reductions in fatigue lives.

  11. Fracture resistance of Zr-Nb alloys under low-cycle fatigue tests

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rozhnov, A. B.; Gusev, A. Yu.; Nechaykina, T. A.; Rogachev, S. O.; Zadorozhnyy, M. Yu.

    2014-03-01

    Comparative low-cycle fatigue tests of small-scale specimens cut from the cladding tubes of E110, E125, E110opt zirconium alloys at temperatures of 25 and 350 °C using a dynamic mechanical analyzer have been carried out. It is shown that the limited cycles fatigue stress for all alloys is 50% less at temperature of 350 °C comparing to 25 °C. Besides it has been revealed that the limited cycles fatigue stress increases with increasing the strength of zirconium alloy.

  12. The role of high cycle fatigue (HCF) onset in Francis runner reliability

    NASA Astrophysics Data System (ADS)

    Gagnon, M.; Tahan, S. A.; Bocher, P.; Thibault, D.

    2012-11-01

    High Cycle Fatigue (HCF) plays an important role in Francis runner reliability. This paper presents a model in which reliability is defined as the probability of not exceeding a threshold above which HCF contributes to crack propagation. In the context of combined Low Cycle Fatigue (LCF) and HCF loading, the Kitagawa diagram is used as the limit state threshold for reliability. The reliability problem is solved using First-Order Reliability Methods (FORM). A study case is proposed using in situ measured strains and operational data. All the parameters of the reliability problem are based either on observed data or on typical design specifications. From the results obtained, we observed that the uncertainty around the defect size and the HCF stress range play an important role in reliability. At the same time, we observed that expected values for the LCF stress range and the number of LCF cycles have a significant influence on life assessment, but the uncertainty around these values could be neglected in the reliability assessment.

  13. Effective Fatigue Stress and Criterion for High-Cycle Multi-axial Fatigue

    NASA Astrophysics Data System (ADS)

    Cai, Xiaojing; Xu, Jinquan

    2015-01-01

    Multi-axial fatigue criterion corresponding to the limiting condition of complicated multi-axial stress state is very important in application. Stresses and deformations are usually elastic if cyclic loadings are near to the limiting condition. A definition of effective fatigue stress has been proposed. Adopting the effective fatigue stress, a multi-axial fatigue criterion has been proposed by considering the equivalence of multi-axial stresses to a uni-axial problem. To clarify the fatigue criterion for a uni-axial problem with arbitrary mean stress, a quantitative relationship between fatigue limit and mean stress has also been proposed and examined. To verify the multi-axial fatigue criterion, examinations have been carried out for the cases of pure shear, shear and axial, and two-axial fatigue by experimental results. It is found that the criterion agrees well with experimental results, even for the cases with various multi-axial mean stresses and phase differences. It is also found that the shear fatigue limit is not an independent material property in common metals.

  14. Real-time monitoring of acoustic linear and nonlinear behavior of titanium alloys during low-cycle fatigue and high-cycle fatigue

    NASA Astrophysics Data System (ADS)

    Frouin, Jerome; Sathish, Shamachary; Na, Jeong K.

    2000-05-01

    An in-situ technique to measure sound velocity, ultrasonic attenuation and acoustic nonlinear property has been developed for characterization and early detection of fatigue damage in aerospace materials. For this purpose we have developed a computer software and measurement technique including hardware for the automation of the measurement. New transducer holder and special grips are designed. The automation has allowed us to test the long-term stability of the electronics over a period of time and so proof of the linearity of the system. Real-time monitoring of the material nonlinearity has been performed on dog-bone specimens from zero fatigue all the way to the final fracture under low-cycle fatigue test condition (LCF) and high-cycle test condition (HCF). Real-time health monitoring of the material can greatly contribute to the understanding of material behavior under cyclic loading. Interpretation of the results show that correlation exist between the slope of the curve described by the material nonlinearity and the life of the component. This new methodology was developed with an objective to predict the initiation of fatigue microcracks, and to detect, in-situ fatigue crack initiation as well as to quantify early stages of fatigue damage.

  15. Sensitivity Variation on Low Cycle Fatigue Cracks Using Level 4/Method B Penetrant

    SciTech Connect

    FULWOOD,HARRY; MOORE,DAVID G.

    1999-09-02

    The Federal Aviation Administration's Airworthiness Assurance NDI Validation Center (AANC) is currently conducting experiments with Level 4, Method B penetrant on low cycle fatigue specimens. The main focus of these experiments is to document the affect on penetrant brightness readings by varying inspection parameters. This paper discusses the results of changing drying temperature, drying time, and dwell time of both penetrant and emulsifier on low cycle fatigue specimens.

  16. Fatigue of Austempered Ductile Iron with Two Strength Grades in Very High Cycle Regime

    NASA Astrophysics Data System (ADS)

    Zhang, Jiwang; Li, Wei; Song, Qingpeng; Zhang, Ning; Lu, Liantao

    2016-03-01

    In this study, Austempered ductile irons (ADIs) with two different strength grades were produced and the fatigue properties were measured at 109 cycles. The results show that the S-N curves give a typical step-wise shape and there is no fatigue limit in the very high cycle fatigue regime. The two grades ADI have the similar fracture behaviors and fatigue failure can initiate from defects at specimen surface and subsurface zone. On the fracture surfaces of some specimens, the `granular-bright-facet' area with rich carbon distribution is observed in the vicinity of the defect. The microstructure affects the crack behaviors at the early propagation stage. The ADI with upper and lower bainite shows higher fatigue strength compared with the ADI with coarse upper bainite.

  17. Acoustic emission characteristics of copper alloys under low-cycle fatigue conditions

    NASA Technical Reports Server (NTRS)

    Krampfner, Y.; Kawamoto, A.; Ono, K.; Green, A.

    1975-01-01

    The acoustic emission (AE) characteristics of pure copper, zirconium-copper, and several copper alloys were determined to develop nondestructive evaluation schemes of thrust chambers through AE techniques. The AE counts rms voltages, frequency spectrum, and amplitude distribution analysis evaluated AE behavior under fatigue loading conditions. The results were interpreted with the evaluation of wave forms, crack propagation characteristics, as well as scanning electron fractographs of fatigue-tested samples. AE signals at the beginning of a fatigue test were produced by a sample of annealed alloys. A sample of zirconium-containing alloys annealed repeatedly after each fatigue loading cycle showed numerous surface cracks during the subsequent fatigue cycle, emitting strong-burst AE signals. Amplitude distribution analysis exhibits responses that are characteristic of certain types of AE signals.

  18. Quadriceps and respiratory muscle fatigue following high-intensity cycling in COPD patients.

    PubMed

    Bachasson, Damien; Wuyam, Bernard; Pepin, Jean-Louis; Tamisier, Renaud; Levy, Patrick; Verges, Samuel

    2013-01-01

    Exercise intolerance in COPD seems to combine abnormal ventilatory mechanics, impaired O2 transport and skeletal muscle dysfunction. However their relative contribution and their influence on symptoms reported by patients remain to be clarified. In order to clarify the complex interaction between ventilatory and neuromuscular exercise limiting factors and symptoms, we evaluated respiratory muscles and quadriceps contractile fatigue, dynamic hyperinflation and symptoms induced by exhaustive high-intensity cycling in COPD patients. Fifteen gold II-III COPD patients (age = 67 ± 6 yr; BMI = 26.6 ± 4.2 kg.m(-2)) performed constant-load cycling test at 80% of their peak workload until exhaustion (9.3 ± 2.4 min). Before exercise and at exhaustion, potentiated twitch quadriceps strength (Q(tw)), transdiaphragmatic (P(di,tw)) and gastric (P(ga,tw)) pressures were evoked by femoral nerve, cervical and thoracic magnetic stimulation, respectively. Changes in operational lung volumes during exercise were assessed via repetitive inspiratory capacity (IC) measurements. Dyspnoea and leg discomfort were measured on visual analog scale. At exhaustion, Q(tw) (-33 ± 15%, >15% reduction observed in all patients but two) and Pdi,tw (-20 ± 15%, >15% reduction in 6 patients) were significantly reduced (P<0.05) but not Pga,tw (-6 ± 10%, >15% reduction in 3 patients). Percentage reduction in Q(tw) correlated with the percentage reduction in P(di,tw) (r = 0.66; P<0.05). Percentage reductions in P(di,tw) and P(ga,tw) negatively correlated with the reduction in IC at exhaustion (r = -0.56 and r = -0.62, respectively; P<0.05). Neither dyspnea nor leg discomfort correlated with the amount of muscle fatigue. In conclusion, high-intensity exercise induces quadriceps, diaphragm and less frequently abdominal contractile fatigue in this group of COPD patients. In addition, the rise in end-expiratory lung volume and diaphragm flattening associated with dynamic hyperinflation in COPD might limit

  19. Quadriceps and Respiratory Muscle Fatigue Following High-Intensity Cycling in COPD Patients

    PubMed Central

    Bachasson, Damien; Wuyam, Bernard; Pepin, Jean-Louis; Tamisier, Renaud; Levy, Patrick; Verges, Samuel

    2013-01-01

    Exercise intolerance in COPD seems to combine abnormal ventilatory mechanics, impaired O2 transport and skeletal muscle dysfunction. However their relatie contribution and their influence on symptoms reported by patients remain to be clarified. In order to clarify the complex interaction between ventilatory and neuromuscular exercise limiting factors and symptoms, we evaluated respiratory muscles and quadriceps contractile fatigue, dynamic hyperinflation and symptoms induced by exhaustive high-intensity cycling in COPD patients. Fifteen gold II-III COPD patients (age = 67±6 yr; BMI = 26.6±4.2 kg.m-2) performed constant-load cycling test at 80% of their peak workload until exhaustion (9.3±2.4 min). Before exercise and at exhaustion, potentiated twitch quadriceps strength (Qtw), transdiaphragmatic (Pdi,tw) and gastric (Pga,tw) pressures were evoked by femoral nerve, cervical and thoracic magnetic stimulation, respectively. Changes in operational lung volumes during exercise were assessed via repetitive inspiratory capacity (IC) measurements. Dyspnoea and leg discomfort were measured on visual analog scale. At exhaustion, Qtw (-33±15%, >15% reduction observed in all patients but two) and Pdi,tw (-20±15%, >15% reduction in 6 patients) were significantly reduced (P<0.05) but not Pga,tw (-6±10%, >15% reduction in 3 patients). Percentage reduction in Qtw correlated with the percentage reduction in Pdi,tw (r=0.66; P<0.05). Percentage reductions in Pdi,tw and Pga,tw negatively correlated with the reduction in IC at exhaustion (r=-0.56 and r=-0.62, respectively; P<0.05). Neither dyspnea nor leg discomfort correlated with the amount of muscle fatigue. In conclusion, high-intensity exercise induces quadriceps, diaphragm and less frequently abdominal contractile fatigue in this group of COPD patients. In addition, the rise in end-expiratory lung volume and diaphragm flattening associated with dynamic hyperinflation in COPD might limit the development of abdominal and

  20. Low-cycle fatigue analysis of a cooled copper combustion chamber

    NASA Technical Reports Server (NTRS)

    Miller, R. W.

    1974-01-01

    A three-dimensional finite element elastoplastic strain analysis was performed for the throat section of regeneratively cooled rocket engine combustion chamber. The analysis included thermal and pressure loads, and the effects of temperature dependent material properties, to determine the strain range corresponding to the engine operating cycle. The strain range was used in conjunction with OFHC copper isothermal fatigue test data to predict engine low-cycle fatigue life. The analysis was performed for chamber configuration and operating conditions corresponding to a hydrogen-oxygen chamber which was fatigue tested to failure at the NASA Lewis Research Center.

  1. Ultrahigh vacuum, high temperature, low cycle fatigue of coated and uncoated Rene 80

    NASA Technical Reports Server (NTRS)

    Kortovich, C. S.

    1976-01-01

    A study was conducted on the ultrahigh vacuum strain controlled by low cycle fatigue behavior of uncoated and CODEP B-1 aluminide coated Rene' 80 nickel-base superalloy at 1000 C (1832 F) and 871 C (1600 F). The results indicated little effect of coating or temperature on the fatigue properties. There was, however, a significant effect on fatigue life when creep was introduced into the strain cycles. The effect of this creep component was analyzed in terms of the method of strainrange partitioning.

  2. Effect of microstructure on high-cycle fatigue properties of Alloy718 plates

    NASA Astrophysics Data System (ADS)

    Ono, Y.; Yuri, T.; Nagashima, N.; Ogata, T.; Nagao, N.

    2015-12-01

    Effect of microstructure on high-cycle fatigue properties of Alloy718 were investigated at 77 K by using samples with three different microstructures; fine-grained (FG), coarse-grained (CG) and bimodal-grained (BG) ones. The BG sample consisted of FG and CG microstructural regions and grain sizes of those regions were close to those of the FG and the CG samples, respectively. High-cycle fatigue strength of the FG sample was higher than that of the CG sample. High-cycle fatigue strength of the BG sample was clearly lower than that of the FG sample and almost the same as that of the CG one. Flat area (facet) was found at fatigue crack initiation site in all specimens. Facet size was similar to the grain size and found to be almost same in the CG and the BG samples. Observations of the microstructure beneath the fatigue crack initiation site of the BG sample revealed that the facet corresponds to transgranular cracking in the course grain, meaning that fatigue crack initiated at the coarse grain in the BG sample. It is deduced that the high-cycle fatigue strength of Alloy 718 with the BG microstructure is strongly affected by that of the CG region in that material.

  3. High cycle fatigue and fracture behaviour of a hot isostatically pressed nickel-based superalloy

    NASA Astrophysics Data System (ADS)

    Qiu, Chunlei; Wu, Xinhua

    2014-01-01

    Powder of a nickel-based superalloy, RR1000, has been hot isostatically pressed (HIPped) at a supersolvus temperature and post-HIP heat treated to produce different microstructures. Microstructures were investigated using a scanning electron microscope together with an energy dispersive X-ray spectrometer and a wave-length dispersive X-ray spectrometer. High cycle four-point bending fatigue and tension-tension fatigue tests have been performed on the fabricated samples. It was found that HIPped and aged samples showed the best four-point bending fatigue limit while HIPped and solution-treated and aged samples had the lowest fatigue limit. The four-point bending fatigue crack initiations all occurred from the sample surfaces either at the sites of inclusion clusters or by cleavage through large grains on the surfaces. The tension-tension fatigue crack initiation occurred mainly due to large hafnia inclusion clusters, with lower fatigue lives for samples where inclusions were closer to the surface. Crack initiation at the compact Al2O3 inclusion cluster led to a much higher fatigue life than found when cracks were initiated by large hafnia inclusion clusters. The tension-tension fatigue limits were shown to decrease with increased testing temperature (from room temperature to 700 °C).

  4. A combined cycle engine test facility

    NASA Astrophysics Data System (ADS)

    Engers, R.; Cresci, D.; Tsai, C.

    Rocket-Based Combined-Cycle (RBCC) engines intended for missiles and/or space launch applications incorporate features of rocket propulsion systems operating in concert with airbreathing engine cycles. Performance evaluation of these types of engines, which are intended to operate from static sea level take-off to supersonic cruise or accerlerate to orbit, requires ground test capabilities which integrate rocket component testing with airbreathing engine testing. A combined cycle engine test facility has been constructed in the General Applied Science Laboratories, Inc. (GASL) Aeropropulsion Test Laboratory to meet this requirement. The facility was designed to support the development of an innovative combined cycle engine concept which features a rocket based ramjet combustor. The test requirements included the ability to conduct tests in which the propulsive force was generated by rocket only, the ramjet only and simultaneous rocket and ramjet power (combined cycle) to evaluate combustor operation over the entire engine cycle. The test facility provides simulation over the flight Mach number range of 0 to 8 and at various trajectories. The capabilities of the combined cycle engine test facility are presented.

  5. A combined cycle engine test facility

    SciTech Connect

    Engers, R.; Cresci, D.; Tsai, C.

    1995-09-01

    Rocket-Based Combined-Cycle (RBCC) engines intended for missiles and/or space launch applications incorporate features of rocket propulsion systems operating in concert with airbreathing engine cycles. Performance evaluation of these types of engines, which are intended to operate from static sea level take-off to supersonic cruise or accerlerate to orbit, requires ground test capabilities which integrate rocket component testing with airbreathing engine testing. A combined cycle engine test facility has been constructed in the General Applied Science Laboratories, Inc. (GASL) Aeropropulsion Test Laboratory to meet this requirement. The facility was designed to support the development of an innovative combined cycle engine concept which features a rocket based ramjet combustor. The test requirements included the ability to conduct tests in which the propulsive force was generated by rocket only, the ramjet only and simultaneous rocket and ramjet power (combined cycle) to evaluate combustor operation over the entire engine cycle. The test facility provides simulation over the flight Mach number range of 0 to 8 and at various trajectories. The capabilities of the combined cycle engine test facility are presented.

  6. High-temperature low cycle fatigue behavior of a gray cast iron

    SciTech Connect

    Fan, K.L. He, G.Q.; She, M.; Liu, X.S.; Lu, Q.; Yang, Y.; Tian, D.D.; Shen, Y.

    2014-12-15

    The strain controlled low cycle fatigue properties of the studied gray cast iron for engine cylinder blocks were investigated. At the same total strain amplitude, the low cycle fatigue life of the studied material at 523 K was higher than that at 423 K. The fatigue behavior of the studied material was characterized as cyclic softening at any given total strain amplitude (0.12%–0.24%), which was attributed to fatigue crack initiation and propagation. Moreover, this material exhibited asymmetric hysteresis loops due to the presence of the graphite lamellas. Transmission electron microscopy analysis suggested that cyclic softening was also caused by the interactions of dislocations at 423 K, such as cell structure in ferrite, whereas cyclic softening was related to subgrain boundaries and dislocation climbing at 523 K. Micro-analysis of specimen fracture appearance was conducted in order to obtain the fracture characteristics and crack paths for different strain amplitudes. It showed that the higher the temperature, the rougher the crack face of the examined gray cast iron at the same total strain amplitude. Additionally, the microcracks were readily blunted during growth inside the pearlite matrix at 423 K, whereas the microcracks could easily pass through pearlite matrix along with deflection at 523 K. The results of fatigue experiments consistently showed that fatigue damage for the studied material at 423 K was lower than that at 523 K under any given total strain amplitude. - Highlights: • The low cycle fatigue behavior of the HT250 for engine cylinder blocks was investigated. • TEM investigations were conducted to explain the cyclic deformation response. • The low cycle fatigue cracks of HT250 GCI were studied by SEM. • The fatigue life of the examined material at 523 K is higher than that at 423 K.

  7. Low-Cycle Fatigue Behavior of Die-Cast Mg Alloys AZ91 and AM60

    NASA Astrophysics Data System (ADS)

    Rettberg, Luke H.; Jordon, J. Brian; Horstemeyer, Mark F.; Jones, J. Wayne

    2012-07-01

    The influence of microstructure and artificial aging response (T6) on the low-cycle fatigue behavior of super vacuum die-cast (SVDC) AZ91 and AM60 has been investigated. Fatigue lifetimes were determined from the total strain-controlled fatigue tests for strain amplitudes of 0.2 pct, 0.4 pct, 0.6 pct, 0.8 pct, and 1.0 pct under fully reversed loading at a frequency of 5 Hz. Cyclic stress-strain behavior was determined using an incremental step test (IST) and compared with the more traditional constant amplitude test. Two locations in a prototype casting were investigated to examine the role of microstructure and porosity on fatigue behavior. At all total strain amplitudes microstructure refinement had a negligible impact on fatigue life because of significant levels of porosity. AM60 showed an improvement in fatigue life at higher strain amplitudes when compared with AZ91 because of higher ductility. T6 heat treatment had no impact on fatigue life. Cyclic stress-strain behavior obtained via the incremental step test varied from constant amplitude test results due to load history effects. The constant amplitude test is believed to be the more accurate test method. In general, larger initiation pores led to shorter fatigue life. The fatigue life of AZ91 was more sensitive to initiation pore size and pore location than AM60 at the lowest tested strain amplitude of 0.2 pct. Fatigue crack paths did not favor any specific phase, interdentritic structure or eutectic structure. A multistage fatigue (MSF) model showed good correlation to the experimental strain-life results. The MSF model reinforced the dominant role of inclusion (pore) size on the scatter in fatigue life.

  8. Fatigue

    MedlinePlus

    ... sleep. Fatigue is a lack of energy and motivation. Drowsiness and apathy (a feeling of not caring ... fatigue symptoms, and your lifestyle, habits, and feelings. Tests that may be ordered include the following: Blood ...

  9. High-Cycle Fatigue Properties at Cryogenic Temperatures in INCONEL 718

    NASA Astrophysics Data System (ADS)

    Ono, Y.; Yuri, T.; Sumiyoshi, H.; Takeuchi, E.; Matsuoka, S.; Ogata, T.

    2006-03-01

    High-cycle fatigue properties at 4 K, 20 K, 77 K and 293 K were investigated in forged-INCONEL 718 nickel-based superalloy with a mean gamma (γ) grain size of 25 μm. In the present material, plate-like delta phase precipitated at γ grain boundaries and niobium (Nb)-enriched MC type carbides precipitated coarsely throughout the specimens. The 0.2% proof stress and the tensile strength of this alloy increased with decreasing temperature, without decreasing elongation or reduction of area. High-cycle fatigue strengths also increased with decreasing temperature although the fatigue limit at each temperature didn't appear even around 107 cycles. Fatigue cracks initiated near the specimen surface and formed faceted structures around crack initiation sites. Fatigue cracks predominantly initiated from coarse Nb-enriched carbides and faceted structures mainly corresponded to these carbides. In lower stress amplitude tests, however, facets were formed through transgranular crack initiation and growth. These kinds of distinctive crack initiation behavior seem to lower the high-cycle fatigue strength below room temperature in the present material.

  10. High-Cycle Fatigue Properties at Cryogenic Temperatures in INCONEL 718

    SciTech Connect

    Ono, Y.; Yuri, T.; Sumiyoshi, H.; Takeuchi, E.; Ogata, T.; Matsuoka, S.

    2006-03-31

    High-cycle fatigue properties at 4 K, 20 K, 77 K and 293 K were investigated in forged-INCONEL 718 nickel-based superalloy with a mean gamma ({gamma}) grain size of 25 {mu}m. In the present material, plate-like delta phase precipitated at {gamma} grain boundaries and niobium (Nb)-enriched MC type carbides precipitated coarsely throughout the specimens. The 0.2% proof stress and the tensile strength of this alloy increased with decreasing temperature, without decreasing elongation or reduction of area. High-cycle fatigue strengths also increased with decreasing temperature although the fatigue limit at each temperature didn't appear even around 107 cycles. Fatigue cracks initiated near the specimen surface and formed faceted structures around crack initiation sites. Fatigue cracks predominantly initiated from coarse Nb-enriched carbides and faceted structures mainly corresponded to these carbides. In lower stress amplitude tests, however, facets were formed through transgranular crack initiation and growth. These kinds of distinctive crack initiation behavior seem to lower the high-cycle fatigue strength below room temperature in the present material.

  11. Bithermal Low-Cycle Fatigue Evaluation of Automotive Exhaust System Alloy SS409

    NASA Technical Reports Server (NTRS)

    Lu, Gui-Ying; Behling, Mike B.; Halford, Gary R.

    2000-01-01

    This investigation provides, for the first time, cyclic strainrange-controlled, thermomechanical fatigue results for the ferritic stainless steel alloy SS409. The alloy has seen extensive application for automotive exhaust system components. The data were generated to calibrate the Total Strain Version of the Strainrange Partitioning (TS-SRP) method for eventual application to the design and durability assessment of automotive exhaust systems. The thermomechanical cyclic lifetime and cyclic stress-strain constitutive behavior for alloy SS409 were measured using bithermal tests cycling between isothermal extremes of 400 and 800 C. Lives ranged up to 10,000 cycles to failure with hold-times of 0.33 to 2.0 minutes. The bithermal fatigue behavior is compared to isothermal, strain-controlled fatigue behavior at both 400 and 800 C. Thermomechanical cycling was found to have a profound detrimental influence on the fatigue failure resistance of SS409 compared to isothermal cycling. Supplementary bithermal cyclic stress-strain constitutive tests with hold-times ranging from 40 seconds up to 1.5 hours were conducted to calibrate the TS-SRP equation for extrapolation to longer lifetime predictions. Observed thermomechanical (bithermal) fatigue lives correlated well with lives calculated using the calibrated TS-SRP equations: 70% of the bithermal fatigue data fall within a factor of 1.2 of calculated life; 85% within a factor of 1.4; and 100% within a factor of 1.8.

  12. Low-cycle fatigue of thermal-barrier coatings at 982 deg C

    NASA Technical Reports Server (NTRS)

    Kaufman, A.; Liebert, C. H.; Nachtigall, A. J.

    1978-01-01

    The low-cycle fatigue lives of ZrO2-NiCrAlY and Al2O3-ZrO2-NiCrAlY thermal-barrier coatings in air at 982 C were determined from cyclic flexural tests of coated TAZ-8A strips. Strains were computed as a function of specimen displacements from a nonlinear, three-dimensional stress analysis program. Fatigue resistances of thermal-barrier coatings applied to the strips were compared with those of uncoated and NiCrAlY-coated strips. The results indicate that ZrO2 is about four times greater in fatigue life than TAZ-8A at 982 C, that ZrO2 would probably retain that fatigue strength up to 1316 C, and that adding an outer coat of Al2O3 to ZrO2 is neither beneficial nor detrimental to fatigue resistance.

  13. Low-Cycle Fatigue Properties of P92 Ferritic-Martensitic Steel at Elevated Temperature

    NASA Astrophysics Data System (ADS)

    Zhang, Zhen; Hu, ZhengFei; Schmauder, Siegfried; Mlikota, Marijo; Fan, KangLe

    2016-04-01

    The low-cycle fatigue behavior of P92 ferritic-martensitic steel and the corresponding microstructure evolution at 873 K has been extensively studied. The test results of fatigue lifetime are consistent with the Coffin-Manson relationship over a range of controlled total strain amplitudes from 0.15 to 0.6%. The influence of strain amplitude on the fatigue crack initiation and growth has been observed using optical microscopy and scanning electron microscopy. The formation mechanism of secondary cracks is established according to the observation of fracture after fatigue process and there is an intrinsic relationship between striation spacing, current crack length, and strain amplitude. Transmission electron microscopy has been employed to investigate the microstructure evolution after fatigue process. It indicates the interaction between carbides and dislocations together with the formation of cell structure inhibits the cyclic softening. The low-angle sub-boundary elimination in the martensite is mainly caused by the cyclic stress.

  14. Influence of Asymmetrical Waveform on Low-Cycle Fatigue Life of Micro Solder Joint

    NASA Astrophysics Data System (ADS)

    Kanda, Yoshihiko; Kariya, Yoshiharu

    2010-02-01

    The effects of waveform symmetry on the low-cycle fatigue life of the Sn-3.0Ag-0.5Cu alloy have been investigated, using micro solder joint specimens with approximately the same volume of solder as is used in actual products. Focusing on crack initiation life, fatigue tests on Sn-Ag-Cu micro solder joints using asymmetrical triangular waveforms revealed no significant reduction in fatigue life. A slight reduction in fatigue life at low strain ranges caused by an increase in the fatigue ductility exponent, which is the result of a weakening microstructure due to loads applied at high temperature for long testing time, was observed. This was due to the fact that grain boundary damage, which has been reported in large-size specimens subjected to asymmetrical triangular waveforms, does not occur in Sn-Ag-Cu micro size solder joints with only a small number of crystal grain boundaries.

  15. Low-cycle fatigue/high-cycle fatigue (LCF/HCF) interaction studies using a 10- to 40-kHz HCF loading device

    NASA Astrophysics Data System (ADS)

    Matikas, Theodore E.

    1999-02-01

    To simulate the testing conditions experienced by aircraft engine turbine blades, a new experimental facility was developed capable of providing interactive low cycle fatigue (LCF)/high cycle fatigue (HCF) loading. The new facility is based on a HCF cell that can operate in the 10-40 kHz frequency range. This HCF testing cell can also be interfaced to a servo-hydraulic load frame, which provides a second fatigue cycle. Sample geometry is critical for the HCF cell to produce the desired applied load on the specimen. The objective of this research is to develop analytical modeling necessary for the design of test coupons to be used in the new HCF testing cell operating at ultrasonic frequencies, and also to demonstrate the capabilities of the new device by performing LCF/HCF interaction studies in Ti-6Al-4V. The results of these studies clearly showed the effect of the HCF component of the load in spite the fact that the HCF component was only 15-19 percent of the overall load. It was also found that the HCF component of the load was the major cause of observed damage with the LCF component having much less effect. Eliminating the HCF component completely resulted in increasing the fatigue life at least an order of magnitude.

  16. Tensile, low cycle fatigue and fracture toughness behaviour of type 316L steel irradiated to 0.3 dpa

    NASA Astrophysics Data System (ADS)

    Josefsson, Bertil; Bergenlid, Ulf

    1994-09-01

    The effect of a low dose neutron irradiation on the tensile, low cycle fatigue and fracture toughness properties of type 316L steel plate and weld material was investigated. The specimens were irradiated at a temperature of about 35°C to a neutron fluence of approximately 2.5 × 10 20 n/cm 2 ( E > 1 MeV). The testing was performed at 75, 250 and 450°C. Irradiated tensile specimens showed a substantial radiation hardening combined with some reduction of elongations. There was no significant effect of the irradiation on the low cycle fatigue endurances. The fracture toughness of the TIG weld specimens was roughly half of that of the 316L plate and electron beam weld. Some reductions of toughness owing to the irradiation were observed.

  17. Low-cycle fatigue resistance of AD1 aluminum and AMg5 aluminum alloy

    SciTech Connect

    Kholodilo, A.A.; Balyuk, L.M.; Modestova, R.V.

    1985-02-01

    This paper reports on investigations carried out by the Severodonetsk branch of the Ukranian Scientific-Research Institute of Chemical Engineering into the low-cycle fatigue resistance of aluminum AD1 and AMg/sup 5/ aluminum alloy. The cylindrical specimens were tested in an UME-1oTM machine with recording of the cyclic deformation diagram. It is concluded that the Landger equation can be used to construct the calculation curves of low-cycle fatigue of the aluminum alloys; the quality of the welded joints plays the controlling role in the resistance of the vessels and plant to low-cycle fracture.

  18. Low-cycle fatigue of a VZh175 high-temperature alloy under elastoplastic deformation conditions

    NASA Astrophysics Data System (ADS)

    Belyaev, M. S.; Terent'ev, V. F.; Bakradze, M. M.; Gorbovets, M. A.; Gol'dberg, M. A.

    2015-04-01

    The low-cycle fatigue of a VZh175 nickel superalloy is studied under conditions of complete deformation per loading cycle at an initial cycle asymmetry R = 0, a deformation amplitude ɛa = 0.4-0.6%, and a temperature of 20 and 650°C. The specific features of cyclic hardening/softening of the alloy under these conditions are detected. The mechanisms of fatigue crack nucleation and growth are analyzed as functions of the deformation amplitude and the test temperature.

  19. Accommodating and cracking mechanisms in low-cycle fatigue

    NASA Technical Reports Server (NTRS)

    Pineau, A.

    1978-01-01

    The three main stages of fatigue life (accommodation, crack initiation and crack growth) are briefly reviewed. The cyclic behavior of annealed or predeformed face-centered cubic metals is described. Moreover, two types of alloys (Al-4-Cu and WASPALOY) are examined regarding the influence of the interactions between the precipitates and the dislocations on the cyclic behavior. Data on the percent of life to crack initiation (for a microcrack smaller than about 100 microns) are also given. Finally, experimental and theoretical results on crack growth rates in lowcycle fatigue are described.

  20. Tensile and low-cycle fatigue measurements on cross-rolled tungsten

    SciTech Connect

    Schmunk, R.E.; Korth, G.E.

    1981-08-01

    Low-cycle fatigue and tensile tests were performed on specimens fabricated from 14-mm (0.55-in.) cross-rolled tungsten plate which was prepared by a powder metallurgy process. Tests included measurements on both as-received and recrystallized specimens. Data have been obtained at 1088 K (1500/sup 0/F) in vacuum, and at room temperature. Low-cycle fatigue data at both 1088 K and room temperature are in fair agreement with predictions based on the universal slopes equation for the as-received material condition. In contrast, fatigue data for recrystallized specimens at 1088 K fall considerably below prediction, except in the high cycles-to-fail (10/sup 5/ cycles) regime. Details of the test procedure as well as modification of the specimen configuration which was required for room temperature testing are reported.

  1. Very high cycle fatigue behavior of SAE52100 bearing steel by ultrasonic nanocrystalline surface modification.

    PubMed

    Cho, In Shik; He, Yinsheng; Li, Kejian; Oh, Joo Yeon; Shin, Keesam; Lee, Chang Soon; Park, In Gyu

    2014-11-01

    In this paper, the SAE52100 bearing steel contained large quantities of cementite dispersed in ferrite matrix was subjected to the ultrasonic nanocrystalline surface modification (UNSM) treatment that aims for the extension of fatigue life. The microstructure and fatigue life of the untreated and treated specimens were studied by using electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM), and a developed ultra-high cycle fatigue test (UFT). After UNSM treatment, the coarse ferrite grains (- 10 μm) were refined to nanosize (- 200 nm), therefore, nanostructured surface layers were fabricated. Meanwhile, in the deformed layer, the number density and area fraction of cementite were increased up to - 400% and - 550%, respectively, which increased with the decrease in depth from the topmost treated surface. The improvement of hardness (from 200 Hv to 280 Hv) and high cycles fatigue strength by - 10% were considered the contribution of the developed nanostructure in the UNSM treated specimen. PMID:25958512

  2. Fatigue of extracted lead zirconate titanate multilayer actuators under unipolar high field electric cycling

    SciTech Connect

    Wang, Hong Lee, Sung-Min; Wang, James L.; Lin, Hua-Tay

    2014-12-21

    Testing of large prototype lead zirconate titanate (PZT) stacks presents substantial technical challenges to electronic testing systems, so an alternative approach that uses subunits extracted from prototypes has been pursued. Extracted 10-layer and 20-layer plate specimens were subjected to an electric cycle test under an electric field of 3.0/0.0 kV/mm, 100 Hz to 10{sup 8} cycles. The effects of measurement field level and stack size (number of PZT layers) on the fatigue responses of piezoelectric and dielectric coefficients were observed. On-line monitoring permitted examination of the fatigue response of the PZT stacks. The fatigue rate (based on on-line monitoring) and the fatigue index (based on the conductance spectrum from impedance measurement or small signal measurement) were developed to quantify the fatigue status of the PZT stacks. The controlling fatigue mechanism was analyzed against the fatigue observations. The data presented can serve as input to design optimization of PZT stacks and to operation optimization in critical applications, such as piezoelectric fuel injectors in heavy-duty diesel engines.

  3. Fatigue of extracted lead zirconate titanate multilayer actuators under unipolar high field electric cycling

    DOE PAGESBeta

    Wang, Hong; Lee, Sung Min; Wang, James L.; Lin, Hua-Tay

    2014-12-19

    Testing of large prototype lead zirconate titanate (PZT) stacks presents substantial technical challenges to electronic testing systems, so an alternative approach that uses subunits extracted from prototypes has been pursued. Extracted 10-layer and 20-layer plate specimens were subjected to an electric cycle test under an electric field of 3.0/0.0 kV/mm, 100 Hz to 10^8 cycles. The effects of measurement field level and stack size (number of PZT layers) on the fatigue responses of piezoelectric and dielectric coefficients were observed. On-line monitoring permitted examination of the fatigue response of the PZT stacks. The fatigue rate (based on on-line monitoring) and themore » fatigue index (based on the conductance spectrum from impedance measurement or small signal measurement) were developed to quantify the fatigue status of the PZT stacks. The controlling fatigue mechanism was analyzed against the fatigue observations. The data presented can serve as input to design optimization of PZT stacks and to operation optimization in critical applications such as piezoelectric fuel injectors in heavy-duty diesel engines.« less

  4. Fatigue of extracted lead zirconate titanate multilayer actuators under unipolar high field electric cycling

    SciTech Connect

    Wang, Hong; Lee, Sung Min; Wang, James L.; Lin, Hua-Tay

    2014-12-19

    Testing of large prototype lead zirconate titanate (PZT) stacks presents substantial technical challenges to electronic testing systems, so an alternative approach that uses subunits extracted from prototypes has been pursued. Extracted 10-layer and 20-layer plate specimens were subjected to an electric cycle test under an electric field of 3.0/0.0 kV/mm, 100 Hz to 10^8 cycles. The effects of measurement field level and stack size (number of PZT layers) on the fatigue responses of piezoelectric and dielectric coefficients were observed. On-line monitoring permitted examination of the fatigue response of the PZT stacks. The fatigue rate (based on on-line monitoring) and the fatigue index (based on the conductance spectrum from impedance measurement or small signal measurement) were developed to quantify the fatigue status of the PZT stacks. The controlling fatigue mechanism was analyzed against the fatigue observations. The data presented can serve as input to design optimization of PZT stacks and to operation optimization in critical applications such as piezoelectric fuel injectors in heavy-duty diesel engines.

  5. High-cycle fatigue characterization of titanium 5Al-2.5Sn alloy

    NASA Technical Reports Server (NTRS)

    Mahfuz, H.; Xin, Yu T.; Jeelani, S.

    1993-01-01

    High-cycle fatigue behavior of titanium 5Al 2.5Sn alloy at room temperature has been studied. S-N curve characterization is performed at different stress ratios ranging from 0 to 0.9 on a subsized fatigue specimen. Both two-stress and three-stress level tests are conducted at different stress ratios to study the cumulative fatigue damage. Life prediction techniques of linear damage rule, double linear damage rule and damage curve approaches are applied, and results are compared with the experimental data. The agreement between prediction and experiment is found to be excellent.

  6. On massive carbide precipitation during high temperature low cycle fatigue in alloy 800H

    NASA Technical Reports Server (NTRS)

    Sankararao, K. Bhanu; Schuster, H.; Halford, G. R.

    1994-01-01

    The effect of strain rate on massive precipitation and the mechanism for the occurrence of massive precipitation of M23C6 in alloy 800H is investigated during elevated temperature low cycle fatigue testing. It was observed that large M23C6 platelets were in the vicinity of grain and incoherent twin boundaries. The strain controlled fatigue testing at higher strain rates that promoted cyclic hardening enabled massive precipitation to occur more easily.

  7. The influence of hold times on LCF and FCG behavior in a P/M Ni-base superalloy. [Low Cycle Fatigue/Fatigue Crack Growth

    NASA Technical Reports Server (NTRS)

    Choe, S. J.; Golwalker, S. V.; Duquette, D. J.; Stoloff, N. S.

    1984-01-01

    The relative importance of creep and environmental interactions in high temperature fatigue behavior has been investigated for as-HIP Rene 95. Strain-controlled low cycle fatigue and load-controlled fatigue crack growth tests were performed at elevated temperatures in argon, followed by fractographic analyses of the fracture surfaces by scanning electron microscopy. Fatigue lives were drastically reduced and crack growth rates increased one hundred fold as a result of superposition of hold times on continuous cycling. A change in fracture mode with hold time also was noted. Chromium oxide was detected on the fracture surface by Auger electron spectroscopy. The drastic changes in fatigue resistance due to hold times were attributed primarily to environmental interactions with fatigue processes.

  8. Observation of fatigue in sandstone samples exposed to repeated freeze-thaw cycles

    NASA Astrophysics Data System (ADS)

    Hailiang, Jia; Wei, Xiang; Krautblatter, Michael

    2014-05-01

    The effect of rock fatigue is one of the key elements in the analysis and evaluation of rockfall preparation. We performed a series of laboratory freezing-thawing cycles experiments on an array of identical sandstone samples (cylinder samples with diameter of 5cm and length of 10cm). During each cycle we measured surface deformations and effective porosity for three samples, and after each thawing phase we removed two samples for destructive testing (uniaxial compressive and tensile strength). Our results indicate that: (1) frost action causes primarily reversible strain in samples with maximum magnitudes of ~1*10-4, we suggest low-cycle fatigue causes minor plastic deformation (2) with the increase of cycles, we observed a marked increase of effective porosity and a sharp decrease of uniaxial tensile strength. The decrease in uniaxial compressive strength was not as significant as that of the tensile strength in response to this frost action; (3) Curves describing effective porosity increases demonstrate a rapid increase during the first 3 - 4 freeze-thaw cycles, followed by a more linear increase, with steps in the porosity profile indicating discrete cycles with increased fatigue damage. Here we show how 17 freeze-thaw cycles cause progressive fatigue in sandstone samples and how this affects effective porosity and uniaxial compressive strength.

  9. Combined rankine and vapor compression cycles

    DOEpatents

    Radcliff, Thomas D.; Biederman, Bruce P.; Brasz, Joost J.

    2005-04-19

    An organic rankine cycle system is combined with a vapor compression cycle system with the turbine generator of the organic rankine cycle generating the power necessary to operate the motor of the refrigerant compressor. The vapor compression cycle is applied with its evaporator cooling the inlet air into a gas turbine, and the organic rankine cycle is applied to receive heat from a gas turbine exhaust to heat its boiler within one embodiment, a common condenser is used for the organic rankine cycle and the vapor compression cycle, with a common refrigerant, R-245a being circulated within both systems. In another embodiment, the turbine driven generator has a common shaft connected to the compressor to thereby eliminate the need for a separate motor to drive the compressor. In another embodiment, an organic rankine cycle system is applied to an internal combustion engine to cool the fluids thereof, and the turbo charged air is cooled first by the organic rankine cycle system and then by an air conditioner prior to passing into the intake of the engine.

  10. A New Multiaxial High-Cycle Fatigue Criterion Based on the Critical Plane for Ductile and Brittle Materials

    NASA Astrophysics Data System (ADS)

    Wang, Cong; Shang, De-Guang; Wang, Xiao-Wei

    2015-02-01

    An improved high-cycle multiaxial fatigue criterion based on the critical plane was proposed in this paper. The critical plane was defined as the plane of maximum shear stress (MSS) in the proposed multiaxial fatigue criterion, which is different from the traditional critical plane based on the MSS amplitude. The proposed criterion was extended as a fatigue life prediction model that can be applicable for ductile and brittle materials. The fatigue life prediction model based on the proposed high-cycle multiaxial fatigue criterion was validated with experimental results obtained from the test of 7075-T651 aluminum alloy and some references.

  11. Combined cycle comes to the Philippines

    SciTech Connect

    1995-03-01

    The first combined cycle power station in the Philippines has gone into operation at National Power Corporation`s (NPC) Limay Bataan site, some 40 km west of Manila. The plant comprises two 300 MW blocks in 3+3+1 configuration, based on ABB Type GT11N gas turbines. It was built by a consortium of ABB, with their Japanese licensee Kawasaki Heavy Industries, and Marubeni Corporation. This paper discusses Philippine power production, design and operation of the Limay Bataan plant, and conversion of an existing turbine of the nuclear plant project that was abandoned earlier, into a combined cycle operation. 6 figs.

  12. Low Cycle Fatigue Behavior of 316LN Stainless Steel Alloyed with Varying Nitrogen Content. Part II: Fatigue Life and Fracture Behavior

    NASA Astrophysics Data System (ADS)

    Prasad Reddy, G. V.; Sandhya, R.; Sankaran, S.; Mathew, M. D.

    2014-10-01

    Influence of nitrogen content on low cycle fatigue life and fracture behavior of 316LN stainless steel (SS) alloyed with 0.07 to 0.22 wt pct nitrogen is presented in this paper over a range of total strain amplitudes ( ±0.25 to 1.0 pct) in the temperature range from 773 K to 873 K (500 °C to 600 °C). The combined effect of nitrogen and strain amplitude on fatigue life is observed to be complex i.e., fatigue life either decreases/increases with increase in nitrogen content or saturates/peaks at 0.14 wt pct N depending on strain amplitude and temperature. Coffin-Manson plots (CMPs) revealed both single-slope and dual-slope strain-life curves depending on the test temperature and nitrogen content. 316LN SS containing 0.07 and 0.22 wt pct N showed nearly single-slope CMP at all test temperatures, while 316LN SS with 0.11 and 0.14 wt pct N exhibited marked dual-slope behavior at 773 K (500 °C) that changes to single-slope behavior at 873 K (600 °C). The changes in slope of CMP are found to be in good correlation with deformation substructural changes.

  13. Low Cycle and Ratchetting Fatigue Behavior of High UTS/YS Ratio Reinforcing Steel Bars

    NASA Astrophysics Data System (ADS)

    Bar, H. N.; Sivaprasad, S.; Narasaiah, N.; Paul, Surajit K.; Sen, B. N.; Chandra, Sanjay

    2013-06-01

    Cyclic deformation behavior of high UTS/YS rebars has been studied employing both symmetric strain-controlled and asymmetric stress-controlled cycles in an attempt to understand the influence of UTS/YS ratio on fatigue life. While strain-controlled cyclic deformation did not exhibit a pronounced influence of UTS/YS ratio, a substantial life enhancement is noted for the asymmetric stress-controlled cycle. Reasons for life enhancement were found to be due to the ratchetting strain development and the associated hardening behavior. An equivalent stress-based model has been used to predict both the symmetric and asymmetric fatigue lives of rebars.

  14. Simulation of a combined-cycle engine

    NASA Technical Reports Server (NTRS)

    Vangerpen, Jon

    1991-01-01

    A FORTRAN computer program was developed to simulate the performance of combined-cycle engines. These engines combine features of both gas turbines and reciprocating engines. The computer program can simulate both design point and off-design operation. Widely varying engine configurations can be evaluated for their power, performance, and efficiency as well as the influence of altitude and air speed. Although the program was developed to simulate aircraft engines, it can be used with equal success for stationary and automative applications.

  15. Microstructural Influences on Very-High-Cycle Fatigue-Crack Initiation in Ti-6246

    NASA Astrophysics Data System (ADS)

    Szczepanski, C. J.; Jha, S. K.; Larsen, J. M.; Jones, J. W.

    2008-12-01

    The fatigue behavior of an alpha + beta titanium alloy, Ti-6Al-2Sn-4Zr-6Mo, has been characterized in the very-high-cycle fatigue (VHCF) regime using ultrasonic-fatigue (20 kHz) techniques. Stress levels ( σ max) of 40 to 60 pct of the yield strength of this alloy have been examined. Fatigue lifetimes in the range of 106 to 109 cycles are observed, and fatigue cracks initiate from both surface and subsurface sites. This study examines the mechanisms of fatigue-crack formation by quantifying critical microstructural features observed in the fatigue-crack initiation region. The fracture surface near the fatigue-crack-initiation site was crystallographic in nature. Facets, which result from the fracture of primary alpha ( α p ) grains, are associated with the crack-initiation process. The α p grains that form facets are typically larger in size than average. The spatial distribution of α p grains relative to each other observed near the initiation site did not correlate with fatigue life. Furthermore, the spatial distribution of α p grains did not provide a suitable means for discerning crack-initiation sites from randomly selected nominal areas. Stereofractography measurements have shown that the facets observed at or near the initiation sites are oriented for high shear stress; i.e., they are oriented close to 45 deg with respect to the loading axis. Furthermore, a large majority of the grains and laths near the site of crack initiation are preferentially oriented for either basal or prism slip, suggesting that regions where α p grains and α laths have similar crystallographic orientations favor crack initiation. Microtextured regions with favorable and similar orientations of α p grains and the lath α are believed to promote cyclic-strain accumulation by basal and prism slip. Orientation imaging microscopy (OIM) indicates that these facets form on the basal plane of α p grains. The absence of a significant role of spatial clustering of α p grains

  16. Combined cycle power plant incorporating coal gasification

    DOEpatents

    Liljedahl, Gregory N.; Moffat, Bruce K.

    1981-01-01

    A combined cycle power plant incorporating a coal gasifier as the energy source. The gases leaving the coal gasifier pass through a liquid couplant heat exchanger before being used to drive a gas turbine. The exhaust gases of the gas turbine are used to generate both high pressure and low pressure steam for driving a steam turbine, before being exhausted to the atmosphere.

  17. Ratcheting Assessment of GFRP Composites in Low-Cycle Fatigue Domain

    NASA Astrophysics Data System (ADS)

    Ahmadzadeh, G. R.; Varvani-Farahani, A.

    2014-06-01

    The present study intends to examine ratcheting response of Glass Fiber Reinforced Polymer (GFRP) composites over fatigue cycles by means of parametric variables. Stages of ratcheting deformation were related to stress cycles, lifespan, mechanical properties and cyclic stress levels by means of linear and non-linear functions. The coefficients B and C in the proposed ratcheting formulation calibrated ratcheting equation by means of material properties over ratcheting stages. Coefficients A and C calibrated the stages I and II of ratcheting strain curve over stress cycles. The ratcheting curve over initial and final stages was affected as composite modulus of elasticity ( E c ) increased. An increase in E c -dependent coefficients A and B increased the magnitude of ratcheting strains over stress cycles. Ratcheting data for continuous and short fiber GFRP composites with various volume fractions were employed to evaluate the proposed ratcheting formulation. Interaction of ratcheting and fatigue phenomena was further assumed when the proposed parametric ratcheting equation was coupled with a fatigue damage model developed earlier by present authors. Overall damage is achieved from accumulation of ratcheting and fatigue over stress cycles.

  18. Probabilistic high cycle fatigue failure analysis with application to liquid propellant rocket engines

    NASA Technical Reports Server (NTRS)

    Sutharshana, S.; Newlin, L.; Ebbeler, D.; Moore, N.; O'Hara, K.

    1990-01-01

    A probabilistic high cycle fatigue (HCF) failure analysis of a welded duct in a rocket engine of the Space Shuttle main engine class is described. A state-of-the-art HCF failure prediction method was used in a Monte Carlo simulation to generate a distribution of failure lives. A stochastic stress/life model is used for material characterization, and a composite stress history is generated for accurately deriving the stress cycles for the fatigue-damage calculations. The HCF failure model expresses fatigue life as a function of stochastic parameters including environment, loads, material properties, geometry, and model specification errors. A series of HCF failure life analyses were performed to study the impact of a fixed parameter and to assess the importance of each stochastic input parameter through marginal analyses.

  19. Effect of the Machining Processes on Low Cycle Fatigue Behavior of a Powder Metallurgy Disk

    NASA Technical Reports Server (NTRS)

    Telesman, J.; Kantzos, P.; Gabb, T. P.; Ghosn, L. J.

    2010-01-01

    A study has been performed to investigate the effect of various machining processes on fatigue life of configured low cycle fatigue specimens machined out of a NASA developed LSHR P/M nickel based disk alloy. Two types of configured specimen geometries were employed in the study. To evaluate a broach machining processes a double notch geometry was used with both notches machined using broach tooling. EDM machined notched specimens of the same configuration were tested for comparison purposes. Honing finishing process was evaluated by using a center hole specimen geometry. Comparison testing was again done using EDM machined specimens of the same geometry. The effect of these machining processes on the resulting surface roughness, residual stress distribution and microstructural damage were characterized and used in attempt to explain the low cycle fatigue results.

  20. Effects of temperature and hold times on low cycle fatigue of Astroloy

    NASA Technical Reports Server (NTRS)

    Choe, S. J.; Stoloff, N. S.; Duquette, D. J.

    1986-01-01

    Low cycle fatigue (LCF) and creep-fatigue-environment interactions of HIP Astroloy were studied at 650 C and 725 C. The results showed that the model proposed by Kaisand and Mowbray (1979) was successful in predicting the magnitude and trend of the fatigue crack growth rate from LCF data. Raising the temperature from 650 C to 725 C did not change the fracture mode, while employing tensile hold caused a change in fracture mode and was more damaging than raising the temperature by 75 C. All samples displayed multiple fracture origins, which is initiated transgranularly in continuous cycling tests and intergranularly in hold time tests. An examination of the secondary crack showed no apparent creep damage. Oxidation in high purity argon appeared to be the major factor in LCF life degradation due to hold time.

  1. Solid oxide fuel cell combined cycles

    SciTech Connect

    Bevc, F.P.; Lundberg, W.L.; Bachovchin, D.M.

    1996-12-31

    The integration of the solid oxide fuel cell and combustion turbine technologies can result in combined-cycle power plants, fueled with natural gas, that have high efficiencies and clean gaseous emissions. Results of a study are presented in which conceptual designs were developed for 3 power plants based upon such an integration, and ranging in rating from 3 to 10 MW net ac. The plant cycles are described and characteristics of key components summarized. Also, plant design-point efficiency estimates are presented as well as values of other plant performance parameters.

  2. Muscle Fatigue Increases Metabolic Costs of Ergometer Cycling without Changing VO2 Slow Component

    PubMed Central

    Ratkevicius, Aivaras; Stasiulis, Arvydas; Dubininkaite, Loreta; Skurvydas, Albertas

    2006-01-01

    The aim of the present study was to investigate effects of muscle fatigue on oxygen costs of ergometer cycling and slow component of pulmonary oxygen uptake (VO2) kinetics. Seven young men performed 100 drop jumps (drop height of 40 cm) with 20 s of rest after each jump. After the subsequent hour of rest, they cycled at 70, 105, 140 and 175 W, which corresponded to 29.6 ± 5.4, 39.4 ± 7.0, 50.8 ± 8.4 and 65.8 ± 11.8 % of VO2peak, respectively, for 6 min at each intensity with 4-min intervals of rest in between the exercise bouts. The VO2 response to cycling after the exercise (fatigue condition) was compared to ergometer cycling without prior exercise (control condition). From 3rd to 6th min of cycling at 105, 140 and 175 W, VO2 was higher (p < 0.05-0.01) when cycling in the fatigue compared to the control condition. Slow component of VO2 kinetics was observed when cycling at 175 W in the control condition (0.17 ± 0.09, l·min-1, mean ± SD), but tended to decrease in the fatigue condition (0.13 ± 0.15 l·min-1). In summary, results of the study are in agreement with the hypothesis that muscle fatigue increases oxygen costs of cycling exercise, but does not affect significantly the slow component of pulmonary oxygen uptake (VO2) kinetics. Key Points Repetitive fatiguing exercise induce an increase in metabolic costs of ergometer cycling exercise. It is argued that muscle pain, muscle temperature, elevated pulmonary ventilation and heart rate, shift towards from carbohydrate to fat metabolism are of minor importance in this phenomenon. Increased recruitment of type II fibres and impaired force transmission between muscle fibres due to damage of structural proteins appear to play the major role in reducing efficiency of ergometer cycling. PMID:24353462

  3. Use of strainrange partitioning to predict high temperature low-cycle fatigue life. [of metallic materials

    NASA Technical Reports Server (NTRS)

    Hirschberg, M. H.; Halford, G. R.

    1976-01-01

    The fundamental concepts of the strainrange partitioning approach to high temperature, low low-cycle fatigue are reviewed. Procedures are presented by which the partitioned strainrange versus life relationships for any material can be generated. Laboratory tests are suggested for further verifying the ability of the method of strainrange partitioning to predict life.

  4. High-cycle fatigue behavior of Ti-5Al-2.5Sn ELI alloy forging at low temperatures

    SciTech Connect

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Demura, Masahiko; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-27

    High-cycle fatigue properties of Ti-5Al-2.5Sn Extra Low Interstitial (ELI) alloy forging were investigated at low temperatures. The high-cycle fatigue strength at low temperatures of this alloy was relatively low compared with that at ambient temperature. The crystallographic orientation of a facet formed at a fatigue crack initiation site was determined by electron backscatter diffraction (EBSD) method in scanning electron microscope (SEM) to understand the fatigue crack initiation mechanism and discuss on the low fatigue strength at low temperature. Furthermore, in terms of the practical use of this alloy, the effect of the stress ratio (or mean stress) on the high-cycle fatigue properties was evaluated using the modified Goodman diagram.

  5. High-cycle fatigue behavior of Ti-5Al-2.5Sn ELI alloy forging at low temperatures

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Demura, Masahiko; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-01

    High-cycle fatigue properties of Ti-5Al-2.5Sn Extra Low Interstitial (ELI) alloy forging were investigated at low temperatures. The high-cycle fatigue strength at low temperatures of this alloy was relatively low compared with that at ambient temperature. The crystallographic orientation of a facet formed at a fatigue crack initiation site was determined by electron backscatter diffraction (EBSD) method in scanning electron microscope (SEM) to understand the fatigue crack initiation mechanism and discuss on the low fatigue strength at low temperature. Furthermore, in terms of the practical use of this alloy, the effect of the stress ratio (or mean stress) on the high-cycle fatigue properties was evaluated using the modified Goodman diagram.

  6. Westinghouse fuel cell combined cycle systems

    SciTech Connect

    Veyo, S.

    1996-12-31

    Efficiency (voltage) of the solid oxide fuel cell (SOFC) should increase with operating pressure, and a pressurized SOFC could function as the heat addition process in a Brayton cycle gas turbine (GT) engine. An overall cycle efficiency of 70% should be possible. In cogeneration, half of the waste heat from a PSOFC/GT should be able to be captured in process steam and hot water, leading to a fuel effectiveness of about 85%. In order to make the PSOFC/GT a commercial reality, satisfactory operation of the SOFC at elevated pressure must be verified, a pressurized SOFC generator module must be designed, built, and tested, and the combined cycle and parameters must be optimized. A prototype must also be demonstrated. This paper describes progress toward making the PSOFC/GT a reality.

  7. High cycle fatigue behavior of implant Ti-6Al-4V in air and simulated body fluid.

    PubMed

    Liu, Yong-jie; Cui, Shi-ming; He, Chao; Li, Jiu-kai; Wang, Qing-yuan

    2014-01-01

    Ti-6Al-4V implants that function as artificial joints are usually subjected to long-term cyclic loading. To study long-term fatigue behaviors of implant Ti-6Al-4V in vitro and in vivo conditions exceeding 107 cycles, constant stress amplitude fatigue experiments were carried out at ultrasonic frequency (20 kHz) with two different surface conditions (ground and polished) in ambient air and in a simulated body fluid. The initiation mechanisms of fatigue cracks were investigated with scanning electron microscopy. Improvement of fatigue strength is pronounced for polished specimens below 106 cycles in ambient air since fatigue cracks are initiated from surfaces of specimens. While the cycles exceed 106, surface conditions have no effect on fatigue behaviors because the defects located within the specimens become favorable sites for crack initiation. The endurance limit at 108 cycles of polished Ti-6Al-4V specimens decreases by 7% if it is cycled in simulated body fluid instead of ambient air. Fracture surfaces show that fatigue failure is initiated from surfaces in simulated body fluid. Surface improvement has a beneficial effect on fatigue behaviors of Ti-6Al-4V at high stress amplitudes. The fatigue properties of Ti-6Al-4V deteriorate and the mean endurance limits decrease significantly in simulated body fluid. PMID:24211906

  8. Fatigue

    MedlinePlus

    ... chemotherapy and radiation Recovering from major surgery Anxiety, stress, or depression Staying up too late Drinking too much alcohol or too many caffeinated drinks Pregnancy One disorder that causes extreme fatigue is chronic ...

  9. High and low-cycle fatigue behavior of prestressed concrete in offshore structures

    SciTech Connect

    Gerwick, B.C.; Venuti, W.J.

    1980-03-01

    Although concrete does suffer progressive loss of strength with increasing number of cycles, a comparison of the Woehler curves with the probable distribution of compressive stresses during a service life in an environment such as the North Sea shows extremely low cumulative usage at the high-cycle end of the spectrum. However, significant damage can occur at the low-cycle, high-amplitude end. Repeated excursions of submerged concrete into the crack opening range leads to pumping of water in and out of the crack and hydraulic wedging, leading to splitting of the concrete. Cracking subcects the reinforcing and prestressing steel to cyclic tension. Loss of bond ensues and may lead to eventual fatigue failure. Adequate endurance can be ensured by prestressing, so as to avoid a large number of cycles extending into the crack opening range, and by the provision of adequate percentages of steel across the section plus transverse and confining steel. For the typical concrete sea structure, high-cycle, low-amplitude, cumulative fatigue is not a significant problem. However low-cycle, high-amplitude fatigue requires consideration.

  10. Low-cycle fatigue behavior of polycrystalline NiAl at 1000 K

    SciTech Connect

    Lerch, B.A.; Noebe, R.D. )

    1994-02-01

    The low-cycle fatigue behavior of polycrystalline NiAl was determined at 1000 K, a temperature above the monotonic brittle-to-ductile transition temperature (BDTT). Fully reversed, plastic strain-controlled fatigue tests were conducted on B2 intermetallic samples prepared by two fabrication techniques: hot isostatic pressing (HIP) of prealloyed powders and extrusion of vacuum induction-melted [cast plus extruded (C + E)] castings. At 1,000 K, in an air environment both the hot-isostatically pressed ( hipped') and C + E samples cyclically softened throughout most of their fatigue lives, though the absolute change in stress was no greater than about 35 MPa. At this temperature, samples were insensitive to processing defects, which were a source of failure initiation in room-temperature tests. The processing method had a small effect on fatigue life; the lives of the hipped samples were about a factor of 3 shorter than the fatigue lives of the C + E NiAl. The C + E material also underwent dynamic grain growth during testing, while the hipped NiAl maintained a constant grain size. Stable fatigue-crack growth in both materials was intergranular in nature, while final fracture by tensile overload occurred by transgranular cleavage. However, at plastic strain ranges below 0.3 pct, the fatigue lives of the hipped NiAl were controlled by intergranular cavitation and creep processes such that the fatigue lives were shorter than anticipated. Finally, hipped samples tested in vacuum had a factor of 3 longer life than specimens tested in air.

  11. Heat Exchanger Design in Combined Cycle Engines

    NASA Astrophysics Data System (ADS)

    Webber, H.; Feast, S.; Bond, A.

    Combined cycle engines employing both pre-cooled air-breathing and rocket modes of operation are the most promising propulsion system for achieving single stage to orbit vehicles. The air-breathing phase is purely for augmentation of the mission velocity required in the rocket phase and as such must be mass effective, re-using the components of the rocket cycle, whilst achieving adequate specific impulse. This paper explains how the unique demands placed on the air-breathing cycle results in the need for sophisticated thermodynamics and the use of a series of different heat exchangers to enable precooling and high pressure ratio compression of the air for delivery to the rocket combustion chambers. These major heat exchanger roles are; extracting heat from incoming air in the precooler, topping up cycle flow temperatures to maintain constant turbine operating conditions and extracting rejected heat from the power cycle via regenerator loops for thermal capacity matching. The design solutions of these heat exchangers are discussed.

  12. SOFC combined cycle systems for distributed generation

    SciTech Connect

    Brown, R.A.

    1997-05-01

    The final phase of the tubular SOFC development program will focus on the development and demonstration of pressurized solid oxide fuel cell (PSOFC)/gas turbine (GT) combined cycle power systems for distributed power applications. The commercial PSOFC/GT product line will cover the power range 200 kWe to 50 MWe, and the electrical efficiency for these systems will range from 60 to 75% (net AC/LHV CH4), the highest of any known fossil fueled power generation technology. The first demonstration of a pressurized solid oxide fuel cell/gas turbine combined cycle will be a proof-of-concept 250 kWe PSOFC/MTG power system consisting of a single 200 kWe PSOFC module and a 50 kWe microturbine generator (MTG). The second demonstration of this combined cycle will be 1.3 MWe fully packaged, commercial prototype PSOFC/GT power system consisting of two 500 kWe PSOFC modules and a 300 kWe gas turbine.

  13. Low cycle fatigue of FeAl(42 at. % Al) at room temperature

    SciTech Connect

    Hanes, D.B.; Gibala, R.

    1997-12-31

    The monotonic mechanical behavior in tension and compression of FeAl has been well documented. However, very little work has been done on the cyclic deformation behavior of this material. In this work, the behavior of FeAl (42 at. % Al) under low cycle fatigue was studied, including the effects of test environments and surface coatings. It was found that the fatigue life of this alloy is limited by environmental embrittlement. This embrittlement process can be equally well prevented by deformation in an oxygen environment or by coating the alloy with a protective film. The type of film applied appears to have little effect. Similar results were seen in monotonic testing.

  14. Analysis of methods for determining high cycle fatigue strength of a material with investigation of titanium-aluminum-vanadium gigacycle fatigue behavior

    NASA Astrophysics Data System (ADS)

    Pollak, Randall D.

    Today, aerospace engineers still grapple with the qualitative and quantitative understanding of fatigue behavior in the design and testing of turbine-driven jet engines. The Department of Defense has taken a very active role in addressing this problem with the formation of the National High Cycle Fatigue Science & Technology Program in 1994. The primary goal of this program is to further the understanding of high cycle fatigue (HCF) behavior and develop methods in order to mitigate the negative impact of HCF on aerospace operations. This research supports this program by addressing the fatigue strength testing guidance currently provided by the DoD to engine manufacturers, with the primary goal to investigate current methods and recommend a test strategy to characterize the fatigue strength of a material at a specified number of cycles, such as the 109 design goal specified by MIL-HDBK-1783B, or range of cycles. The research utilized the benefits of numerical simulation to initially investigate the staircase method for use in fatigue strength testing. The staircase method is a commonly used fatigue strength test, but its ability to characterize fatigue strength variability is extremely suspect. A modified staircase approach was developed and shown to significantly reduce bias and scatter in estimates for fatigue strength variance. Experimental validation of this proposed test strategy was accomplished using a dual-phase Ti-6Al-4V alloy. The HCF behavior of a second material with a very different microstructure (beta annealed Ti-6Al-4V) was also investigated. The random fatigue limit (RFL) model, a recently developed analysis tool, was investigated to characterize stress-life behavior but found to have difficulty representing fatigue life curves with sharp transitions. Two alternative models (bilinear and hyperbolic) were developed based on maximum likelihood methods to better characterize the Ti-6Al-4V fatigue life behavior. These models provided a good fit to the

  15. Effects of Hydrogen Gas Environment on Fatigue Strength at 107 cycles in Plain Specimen of Type 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kawamoto, Kyohei; Ochi, Kazuhiko; Oda, Yasuji; Noguchi, Hiroshi

    In order to clarify the hydrogen effect on the fatigue strength at 107 cycles in a plain specimen of type 316L austenitic stainless steel, rotating bending fatigue tests in laboratory air and plane bending fatigue tests in 1.0 MPa dry hydrogen gas and in air at 313 K were carried out. The main results obtained are as follows. The observed fatigue behavior showed that the fatigue strength at 107 cycles in both environments is determined by the non-propagation of a fatigue crack of the order of the grain size. Also, the strength at 107 cycles in hydrogen gas is slightly higher than that in air. In the region of high-cycle fatigue, the fatigue life in hydrogen gas is longer than that in air, which is mainly caused by the longer crack initiation life in hydrogen gas. The crack propagation life in hydrogen gas is shorter than that in air but has only a small ratio to the fatigue life in this region.

  16. An Investigation of the Combined Effect of Stress, Fatigue and Workload on Human Performance: Position Paper

    NASA Technical Reports Server (NTRS)

    Mock, Jessica

    2005-01-01

    Stress, fatigue, and workload affect worker performance. NSF reported that 61% of respondents state losing concentration at work while 79% occasionally or frequently made errors as a result of being fatigued. Shift work, altered work schedules, long hours of continuous wakefulness, and sleep loss can create sleep and circadian disruptions that degrade waking fundions causing stress and fatigue. Review of the literature has proven void of information that links the combined effects of fatigue, stress, and workload to human performance. This paper will address which occupational factors within stress, fatigue, and workload were identified as occupational contributors to performance changes. The results of this research will be apglied to underlying models and algorithms that will help predict performance changes in control room operators.

  17. Influence of creep damage on the low cycle thermal-mechanical fatigue behavior of two tantalum base alloys

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.; Doble, G. S.

    1972-01-01

    Low cycle fatigue tests have been performed on the tantalum base alloys T-111 and ASTAR 811C with synchronized, independently programmed temperature and strain cycling. The thermal-mechanical cycles applied fell into three basic categories: these were isothermal cycling, in-phase thermal cycling, and out-of-phase thermal cycling. In-phase cycling was defined as tensile deformation associated with high temperature and compressive deformation with low temperature, while out-of-phase thermal cycling was defined as the reverse case. The in-phase thermal cycling had a pronounced detrimental influence on the fatigue life of both alloys, with the life reduction being greater in the solid solution strengthened T-111 alloy than in the carbide strengthened ASTAR 811C alloy. The out-of-phase tests also showed pronounced effects on the fatigue life of both alloys, although not as dramatic.

  18. The Strutjet Rocket Based Combined Cycle Engine

    NASA Technical Reports Server (NTRS)

    Siebenhaar, A.; Bulman, M. J.; Bonnar, D. K.

    1998-01-01

    The multi stage chemical rocket has been established over many years as the propulsion System for space transportation vehicles, while, at the same time, there is increasing concern about its continued affordability and rather involved reusability. Two broad approaches to addressing this overall launch cost problem consist in one, the further development of the rocket motor, and two, the use of airbreathing propulsion to the maximum extent possible as a complement to the limited use of a conventional rocket. In both cases, a single-stage-to-orbit (SSTO) vehicle is considered a desirable goal. However, neither the "all-rocket" nor the "all-airbreathing" approach seems realizable and workable in practice without appreciable advances in materials and manufacturing. An affordable system must be reusable with minimal refurbishing on-ground, and large mean time between overhauls, and thus with high margins in design. It has been suggested that one may use different engine cycles, some rocket and others airbreathing, in a combination over a flight trajectory, but this approach does not lead to a converged solution with thrust-to-mass, specific impulse, and other performance and operational characteristics that can be obtained in the different engines. The reason is this type of engine is simply a combination of different engines with no commonality of gas flowpath or components, and therefore tends to have the deficiencies of each of the combined engines. A further development in this approach is a truly combined cycle that incorporates a series of cycles for different modes of propulsion along a flight path with multiple use of a set of components and an essentially single gas flowpath through the engine. This integrated approach is based on realizing the benefits of both a rocket engine and airbreathing engine in various combinations by a systematic functional integration of components in an engine class usually referred to as a rocket-based combined cycle (RBCC) engine

  19. FUEL CELL/MICRO-TURBINE COMBINED CYCLE

    SciTech Connect

    Larry J. Chaney; Mike R. Tharp; Tom W. Wolf; Tim A. Fuller; Joe J. Hartvigson

    1999-12-01

    A wide variety of conceptual design studies have been conducted that describe ultra-high efficiency fossil power plant cycles. The most promising of these ultra-high efficiency cycles incorporate high temperature fuel cells with a gas turbine. Combining fuel cells with a gas turbine increases overall cycle efficiency while reducing per kilowatt emissions. This study has demonstrated that the unique approach taken to combining a fuel cell and gas turbine has both technical and economic merit. The approach used in this study eliminates most of the gas turbine integration problems associated with hybrid fuel cell turbine systems. By using a micro-turbine, and a non-pressurized fuel cell the total system size (kW) and complexity has been reduced substantially from those presented in other studies, while maintaining over 70% efficiency. The reduced system size can be particularly attractive in the deregulated electrical generation/distribution environment where the market may not demand multi-megawatt central stations systems. The small size also opens up the niche markets to this high efficiency, low emission electrical generation option.

  20. Energy Approach-Based Simulation of Structural Materials High-Cycle Fatigue

    NASA Astrophysics Data System (ADS)

    Balayev, A. F.; Korolev, A. V.; Kochetkov, A. V.; Sklyarova, A. I.; Zakharov, O. V.

    2016-02-01

    The paper describes the mechanism of micro-cracks development in solid structural materials based on the theory of brittle fracture. A probability function of material cracks energy distribution is obtained using a probabilistic approach. The paper states energy conditions for cracks growth at material high-cycle loading. A formula allowing to calculate the amount of energy absorbed during the cracks growth is given. The paper proposes a high- cycle fatigue evaluation criterion allowing to determine the maximum permissible number of solid body loading cycles, at which micro-cracks start growing rapidly up to destruction.

  1. Influence of subsolvus thermomechanical processing on the low-cycle fatigue properties of haynes 230 alloy

    NASA Astrophysics Data System (ADS)

    Vecchio, Kenneth S.; Fitzpatrick, Michael D.; Klarstrom, Dwaine

    1995-03-01

    Strain-controlled low-cycle fatigue tests have been conducted in air at elevated temperature to determine the influence of subsolvus thermomechanical processing on the low-cycle fatigue (LCF) behavior of HAYNES 230 alloy. A series of tests at various strain ranges was conducted on material experimentally processed at 1121 °C, which is below the M23C6 carbide solvus temperature, and on material fully solution annealed at 1232 °C. A comparative strain-life analysis was performed on the LCF results, and the cyclic hardening/softening characteristics were examined. At 760 °C and 871 °C, the fatigue life of the experimental 230/1121 material was improved relative to the standard 230/1232 material up to a factor of 3. The fatigue life advantage of the experimental material was related primarily to a lower plastic (inelastic) strain amplitude response for a given imposed total strain range. It appears the increase in monotonic flow stress exhibited by the finer grain size experimental material has been translated into an increase in cyclic flow stress at the 760 °C and 871 °C test temperatures. Both materials exhibited entirely transgranular fatigue crack initiation and propagation modes at these temperatures. The LCF performance of the experimental material in tests performed at 982 °C was improved relative to the standard material up to a factor as high as 2. The life advantage of the 230/1121 material occurred despite having a larger plastic strain amplitude than the standard 230/1232 material for a given total strain range. Though not fully understood at present, it is suspected that this behavior is related to the deleterious influence of grain boundaries in the fatigue crack initiations of the standard processed material relative to the experimental material, and ultimately to differences in carbide morphology as a result of thermomechanical processing.

  2. Low cycle fatigue behavior of polycrystalline NiAl at 300 and 1000 K

    NASA Technical Reports Server (NTRS)

    Lerch, Bradley A.; Noebe, Ronald D.

    1993-01-01

    The low cycle fatigue behavior of polycrystalline NiAl was determined at 300 and 1000 K - temperatures below and above the brittle- to-ductile transition temperature (BDTT). Fully reversed, plastic strain-controlled fatigue tests were conducted on two differently fabricated alloy samples: hot isostatically pressed (HIP'ed) prealloyed powder and hot extruded castings. HIP'ed powder (HP) samples were tested only at 1000 K, whereas the more ductile cast-and-extruded (C+E) NiAl samples were tested at both 1000 and 300 K. Plastic strain ranges of 0.06 to 0.2 percent were used. The C+E NiAl cyclically hardened until fracture, reaching stress levels approximately 60 percent greater than the ultimate tensile strength of the alloy. Compared on a strain basis, NiAl had a much longer fatigue life than other B2 ordered compounds in which fracture initiated at processing-related defects. These defects controlled fatigue life at 300 K, with fracture occurring rapidly once a critical stress level was reached. At 1000 K, above the BDTT, both the C+E and HP samples cyclically softened during most of the fatigue tests in air and were insensitive to processing defects. The processing method did not have a major effect on fatigue life; the lives of the HP samples were about a factor of three shorter than the C+E NiAl, but this was attributed to the lower stress response of the C+E material. The C+E NiAl underwent dynamic grain growth, whereas the HP material maintained a constant grain size during testing. In both materials, fatigue life was controlled by intergranular cavitation and creep processes, which led to fatigue crack growth that was primarily intergranular in nature. Final fracture by overload was transgranular in nature. Also, HP samples tested in vacuum had a life three times longer than their counterparts tested in air and, in contrast to those tested in air, hardened continuously over half of the sample life, thereby indicating an environmentally assisted fatigue damage

  3. Cycle time influences the development of muscle fatigue at low to moderate levels of intermittent muscle contraction.

    PubMed

    Rashedi, Ehsan; Nussbaum, Maury A

    2016-06-01

    Localized muscle fatigue (LMF) during a repetitive task can be influenced by several aspects such as the level and duration of exertions. Among these aspects, though, the influence of cycle time remains unclear. Here, the effect of cycle time on LMF and performance was examined for a simple biomechanical system during repetitive static efforts. Participants performed 1-h trials of intermittent isometric index finger abduction with a duty cycle of 50% in all combinations of two cycle times (30 and 60s) and two exertion levels (15% and 25% of maximum voluntary capacity). Measures of discomfort, performance (force fluctuations), and muscle capacity (voluntary strength and low-frequency twitch responses) were obtained, all of which demonstrated a beneficial effect of the 30s cycle time. Specifically, the shorter cycle time led to lower rates of increase in perceived discomfort, lower rates of increase in force fluctuations, lower rates of decrease in voluntary capacity, and smaller changes in twitch responses. These benefits, reflecting less LMF development in the shorter cycle time, were quite consistent between genders and the two levels of effort. Results of this study can be used to modify current models predicting work-rest allowance and/or LMF, helping to enhance performance and reduce the risk of adverse musculoskeletal outcomes. PMID:26995711

  4. A New High-Speed, High-Cycle, Gear-Tooth Bending Fatigue Test Capability

    NASA Technical Reports Server (NTRS)

    Stringer, David B.; Dykas, Brian D.; LaBerge, Kelsen E.; Zakrajsek, Andrew J.; Handschuh, Robert F.

    2011-01-01

    A new high-speed test capability for determining the high cycle bending-fatigue characteristics of gear teeth has been developed. Experiments were performed in the test facility using a standard spur gear test specimens designed for use in NASA Glenn s drive system test facilities. These tests varied in load condition and cycle-rate. The cycle-rate varied from 50 to 1000 Hz. The loads varied from high-stress, low-cycle loads to near infinite life conditions. Over 100 tests were conducted using AISI 9310 steel spur gear specimen. These results were then compared to previous data in the literature for correlation. Additionally, a cycle-rate sensitivity analysis was conducted by grouping the results according to cycle-rate and comparing the data sets. Methods used to study and verify load-path and facility dynamics are also discussed.

  5. Prediction of low-cycle fatigue-life by acoustic emission—2: 7075-T6 aluminum alloy

    SciTech Connect

    Baram, J.; Rosen, M.

    1981-01-01

    Low-cycle fatigue tests were conducted by tension-compression until rupture, on a 2024-T3 aluminum alloy sheet. Initial crack sizes and orientations in the fatigue specimens were found to be randomly distributed. Acoustic emission was continuously monitored during the tests. Every few hundred cycles, the acoustic signal having the highest peak-amplitude, was recorded as an extremal event for the elapsed period. This high peak-amplitude is related to a fast crack propagation rate through a phenomenological relationship. The extremal peakamplitudes are shown by an ordered statistics treatment, to be extremally distributed. The statistical treatment enables the prediction of the number of cycles left until failure. Predictions performed a-posteriori based on results gained early in each fatigue test are in good agreement with actual fatigue lives. The amplitude distribution analysis of the acoustic signals emitted during cyclic stress appears to be a promising nondestructive method of predicting fatigue life.

  6. Fatigue Response of a PZT Multilayer Actuator under High-Field Electric Cycling with Mechanical Preload

    SciTech Connect

    Wang, Hong; Wereszczak, Andrew A; Lin, Hua-Tay

    2009-01-01

    An electric fatigue test system has been developed for piezoelectric actuator with a mechanical loading capability. Fatigue responses of a lead zirconate titanate (PZT) multilayer actuator (MLA) with a plate-through electrode configuration have been studied under an electric field (1.7 times that of a coercive field of PZT material) and a concurrent mechanical preload (30.0 MPa). A total of 1.0x10^9 cycles were carried out. Variations in charge density and mechanical strain under a high electric field and constant mechanical loads were observed during the fatigue test. The dc and the first harmonic (at 10 Hz) dielectric and piezoelectric coefficients were subsequently characterized by using FFT (Fast Fourier Transformation). It has been observed that both the dielectric and the piezoelectric coefficients underwent a monotonic decrease prior to 2.86x10^8 cycles under the relevant preload, and then fluctuated to a certain extent. Both the dielectric loss tangent and the piezoelectric loss tangent also exhibited the fluctuations after a certain amount of drop but at different levels relative to the pre-fatigue. And finally, the results were discussed with respect to domain wall mobility, microcracking, and other pre-existing anomalies.

  7. The Rehbinder effect in iron during giga-cycle fatigue loading

    NASA Astrophysics Data System (ADS)

    Bannikov, M. V.; Naimark, O. B.

    2015-10-01

    The influence of the adsorptive strength reduction effect (the Rehbinder effect) on the fatigue life of pure iron under the giga-cycle loading regime was investigated. Specimens were loaded by an ultrasonic testing machine with a frequency of 20 kHz in air and in contact with eutectic alloy of gallium with tin and indium. A significant (by several orders of magnitude) worsening of the life-time of iron in contact with a molten metal as compared with tests in air was established. The liquid metal penetrates into the material to a depth of 200 μm to the center of a fatigue crack. The mechanism of the fatigue crack initiation in the giga-cycle regime of loading in contact with a surfactant is differing: the crack is formed on the surface of the specimen rather than within it as is the case for air. Based on the electron and optical microscopy data for the fracture surface, it can be concluded that exactly the change in the crack initiation mechanism reduces the fatigue life of iron in contact with a liquid metal because the initiated crack propagates regardless of the surfactant.

  8. Surface-finish effects on the high-cycle fatigue of Alloy 718

    SciTech Connect

    Korth, G.E.

    1981-06-01

    Alloy 718 us a precipitation-hardening nickel-base superalloy that is being specified for various components for liquid-meal fast breeder reactors (LMFBRs). This alloy maintains high strength at elevated temperatures making it a desirable structural material. But the property that justifies most LMFBR applications is the alloy's resistance to thermal striping damage due to its high fatigue endurance strength. Thermal striping is a high-cycle fatigue phenomenon caused by thermal stresses from the fluctuating mixing action of sodium streams of differing temperatures impinging on the metal surfaces. Most of the design data is generated from laboratory fatigue specimens with carefully controlled surface finishes prepared with a low-stress grind and buffed to a surface finish 8--12 in. Since Alloy 718 has been shown to be quite notch sensitive under cyclic loading, the detrimental effect on the high-cycle fatigue properties caused by shop surface finishes of actual components has been questioned. This report examines some of the surface finishes that could be produced in a commercial shop on an actual component.

  9. Integrating water flow, locomotor performance and respiration of Chinese sturgeon during multiple fatigue-recovery cycles.

    PubMed

    Cai, Lu; Chen, Lei; Johnson, David; Gao, Yong; Mandal, Prashant; Fang, Min; Tu, Zhiying; Huang, Yingping

    2014-01-01

    The objective of this study is to provide information on metabolic changes occurring in Chinese sturgeon (an ecologically important endangered fish) subjected to repeated cycles of fatigue and recovery and the effect on swimming capability. Fatigue-recovery cycles likely occur when fish are moving through the fishways of large dams and the results of this investigation are important for fishway design and conservation of wild Chinese sturgeon populations. A series of four stepped velocity tests were carried out successively in a Steffensen-type swimming respirometer and the effects of repeated fatigue-recovery on swimming capability and metabolism were measured. Significant results include: (1) critical swimming speed decreased from 4.34 bl/s to 2.98 bl/s; (2) active oxygen consumption (i.e. the difference between total oxygen consumption and routine oxygen consumption) decreased from 1175 mgO2/kg to 341 mgO2/kg and was the primary reason for the decrease in Ucrit; (3) excess post-exercise oxygen consumption decreased from 36 mgO2/kg to 22 mgO2/kg; (4) with repeated step tests, white muscle (anaerobic metabolism) began contributing to propulsion at lower swimming speeds. Therefore, Chinese sturgeon conserve energy by swimming efficiently and have high fatigue recovery capability. These results contribute to our understanding of the physiology of the Chinese sturgeon and support the conservation efforts of wild populations of this important species. PMID:24714585

  10. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    SciTech Connect

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impacts on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.

  11. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    DOE PAGESBeta

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impactsmore » on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.« less

  12. The Rehbinder effect in iron during giga-cycle fatigue loading

    SciTech Connect

    Bannikov, M. V. Naimark, O. B.

    2015-10-27

    The influence of the adsorptive strength reduction effect (the Rehbinder effect) on the fatigue life of pure iron under the giga-cycle loading regime was investigated. Specimens were loaded by an ultrasonic testing machine with a frequency of 20 kHz in air and in contact with eutectic alloy of gallium with tin and indium. A significant (by several orders of magnitude) worsening of the life-time of iron in contact with a molten metal as compared with tests in air was established. The liquid metal penetrates into the material to a depth of 200 μm to the center of a fatigue crack. The mechanism of the fatigue crack initiation in the giga-cycle regime of loading in contact with a surfactant is differing: the crack is formed on the surface of the specimen rather than within it as is the case for air. Based on the electron and optical microscopy data for the fracture surface, it can be concluded that exactly the change in the crack initiation mechanism reduces the fatigue life of iron in contact with a liquid metal because the initiated crack propagates regardless of the surfactant.

  13. Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Krantz, Timothy L.; Lerch, Bradley A.; Burke, Christopher S.

    2007-01-01

    An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semi-logarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

  14. Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Krantz, Timothy L.; Lerch, Bradley A.; Burke, Christopher S.

    2007-01-01

    An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semilogarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

  15. Fatigue

    MedlinePlus

    ... Fatigue can be a symptom of anemia, particularly iron-deficiency anemia . Your body needs iron to make hemoglobin, the substance in red blood ... tissues and to your baby. Your need for iron increases during pregnancy because of the needs of ...

  16. A Fatigue Life Prediction Model of Welded Joints under Combined Cyclic Loading

    NASA Astrophysics Data System (ADS)

    Goes, Keurrie C.; Camarao, Arnaldo F.; Pereira, Marcos Venicius S.; Ferreira Batalha, Gilmar

    2011-01-01

    A practical and robust methodology is developed to evaluate the fatigue life in seam welded joints when subjected to combined cyclic loading. The fatigue analysis was conducted in virtual environment. The FE stress results from each loading were imported to fatigue code FE-Fatigue and combined to perform the fatigue life prediction using the S x N (stress x life) method. The measurement or modelling of the residual stresses resulting from the welded process is not part of this work. However, the thermal and metallurgical effects, such as distortions and residual stresses, were considered indirectly through fatigue curves corrections in the samples investigated. A tube-plate specimen was submitted to combined cyclic loading (bending and torsion) with constant amplitude. The virtual durability analysis result was calibrated based on these laboratory tests and design codes such as BS7608 and Eurocode 3. The feasibility and application of the proposed numerical-experimental methodology and contributions for the technical development are discussed. Major challenges associated with this modelling and improvement proposals are finally presented.

  17. MECHANICAL STRAIN AND PIEZOELECTRIC PROPERTIES OF PZT STACKS RELATED TO SEMI-BIPOLAR ELECTRIC CYCLING FATIGUE

    SciTech Connect

    Wang, Hong; Lin, Hua-Tay; Wereszczak, Andrew A; Cooper, Thomas A

    2009-01-01

    PZT stacks that had an inter-digital internal electrode configuration and consisted of a specific number of multilayer actuators were tested to more than 108 cycles by using a 100-Hz semi-bipolar sine wave with a field range of +4.5/-0.9 kV/mm and a 20-MPa mechanical preload. Significant reductions in mechanical strain and piezoelectric coefficients were observed during the fatigue cycling, depending on the measuring condition. Extensive surface discharges and arcs were also observed. These surface events as well as related dielectric breakdown resulted in the erosion of external electrode and outcrop of internal electrode, and that partially accounts for the reduction observed above. The data obtained in this study demonstrated the feasibility of using a semi-bipolar mode to drive a PZT stack with a designed mechanical preload applied and illustrated the potential fatigue of stack~{!/~}s performance during its service.

  18. The Effect of Drive Signal Limiting on High Cycle Fatigue Life Analysis

    NASA Technical Reports Server (NTRS)

    Kihm, Frederic; Rizzi, Stephen A.

    2014-01-01

    It is common practice to assume a Gaussian distribution of both the input acceleration and the response when modeling random vibration tests. In the laboratory, however, shaker controllers often limit the drive signal to prevent high amplitude peaks. The high amplitudes may either be truncated at a given level (socalled brick wall limiting or abrupt clipping), or compressed (soft limiting), resulting in drive signals which are no longer Gaussian. The paper first introduces several methods for limiting a drive signal, including brick wall limiting and compression. The limited signal is then passed through a linear time-invariant system representing a device under test. High cycle fatigue life predictions are subsequently made using spectral fatigue and rainflow cycle counting schemes. The life predictions are compared with those obtained from unclipped input signals. Some guidelines are provided to help the test engineer decide how clipping should be applied under different test scenarios.

  19. Influence of subsolvus thermomechanical processing on the low-cycle fatigue properties of HAYNES 230 alloy

    SciTech Connect

    Vecchio, K.S.; Fitzpatrick, M.D.; Klarstrom, D.

    1995-03-01

    Strain-controlled low-cycle fatigue tests have been conducted in air at elevated temperature to determine the influence of subsolvus thermomechanial processing on the low-cycle fatigue (LCF) behavior of HAYNES 230 alloy. A series of tests at various strain ranges was conducted on material experimentally processed at 1,121 C, which is below the M{sub 23}C{sub 6} carbide solvus temperature, and on material fully solution annealed at 1,232 C. A comparative strain-life analyses was performed on the LCF results, and the cyclic hardening/softening characteristics were examined. At 760 C and 871 C, the fatigue life of the experimental 230/1121 material was improved relative to the standard 230/1232 material up to a factor of 3. The fatigue life advantage of the experimental material was related primarily to a lower plastic (inelastic) strain amplitude response for a given imposed total strain range. It appears the increase in monotonic flow stress exhibited by the finer grain size experimental material has been translated into an increase in cyclic flow stress at the 760 C and 871 C test temperature. Both materials exhibited entirely transgranular fatigue crack initiation and propagation modes at these temperature. The LCF performance of the experimental material in tests performed at 982 C was improved relative to the standard material up to a factor as high as 2. The life advantage of the 230/1121 material occurred despite having a larger plastic strain amplitude than the sandbar 230/1232 material for a given total strain range.

  20. Combined wind turbine fatigue and ultimate load reduction by individual blade control

    NASA Astrophysics Data System (ADS)

    Han, Y.; Leithead, W. E.

    2014-06-01

    If each blade of the wind turbine has individual pitch actuator, there is possibility of employing the pitch system to mitigate structural loads through advanced control methods. Previously, considerable reduction of blade lifetime equivalent fatigue loads has been achieved by Individual Blade Control (IBC) and in addition, it has also been shown the potential in blade ultimate loads reduction. However, both fatigue and ultimate loads impact on the design and life of wind turbine blades. In this paper, the design and application of IBC that concurrently reduce both blade fatigue and ultimate loads is investigated. The contributions of blade load spectral components, which are 1P, 2P and edgewise mode from blade in-plane and/or out-of-plane bending moments, are firstly explored. Four different control options for reducing various combinations of these load components are compared. In response to the different spectral peaks of both fatigue and ultimate loads, the controller has been designed so that it can act on different frequency components which vary with wind speed. The performance of the IBC controller on fatigue and ultimate load reduction is assessed by simulating a 5MW exemplar wind turbine. Simulation results show that with a proper selection of controlling inputs at different wind speed, the use of a single combined IBC can achieve satisfactory reduction on both fatigue and ultimate loads.

  1. Effect of environment on low-cycle fatigue of a nickel-titanium instrument.

    PubMed

    Cheung, Gary S P; Shen, Ya; Darvell, Brian W

    2007-12-01

    This study examined the low-cycle fatigue (LCF) behavior of a nickel-titanium (NiTi) engine-file under various environmental conditions. One brand of NiTi instrument was subjected to rotational-bending fatigue in air, deionized water, sodium hypochlorite, or silicone oil. The curvature of each instrument, diameter of the fracture cross-section, and the number of rotations to failure were determined. The strain-life relationship in the LCF region was examined by using one-way analysis of variance, and the number of crack origins with chi2, for differences between groups. The results showed a linear relationship, on logarithmic scales, between the LCF life and the surface strain amplitude; regression line slopes were significantly different between noncorrosive (air, silicone oil) and corrosive (water, hypochlorite) environments (P < .05), as well as number of crack origins (P < .05). Hypochlorite was more detrimental to fatigue life than water. In conclusion, environmental conditions significantly affect the LCF behavior of NiTi rotary instruments. Fatigue testing of NiTi engine-files should be in a service-like environment. PMID:18037053

  2. The effect of a carbohydrate mouth-rinse on neuromuscular fatigue following cycling exercise.

    PubMed

    Jeffers, Robert; Shave, Robert; Ross, Emma; Stevenson, Emma J; Goodall, Stuart

    2015-06-01

    Carbohydrate (CHO) mouth-rinsing, rather than ingestion, is known to improve performance of high-intensity (>75% maximal oxygen uptake) short-duration (≤1 h) cycling exercise. Mechanisms responsible for this improvement, however, are unclear. The present study aimed to investigate the effect of a CHO mouth-rinse on cycling time-trial (TT) performance and mechanisms of fatigue. On 2 separate occasions, 9 male cyclists (mean ± SD; maximal oxygen uptake, 61 ± 5 mL·kg(-1)·min(-1)) completed 45 min at 70% maximum power output (preload) followed by a 15-min TT. At 7.5-min intervals during the preload and TT, participants were given either a tasteless 6.4% maltodextrin mouth-rinse (CHO) or water (placebo (PLA)) in a double-blind, counterbalanced fashion. Isometric knee-extension force and electromyographic responses to percutaneous electrical stimulation and transcranial magnetic stimulation were measured before, after the preload, and after the TT. There were greater decreases in maximal voluntary contraction after the TT in PLA (20% ± 10%) compared with the CHO (12% ± 8%; P = 0.019). Voluntary activation was reduced following exercise in both trials, but did not differ between conditions (PLA -10% ± 8% vs. CHO -5% ± 4%; P = 0.150). The attenuation in the manifestation of global fatigue did not translate into a TT improvement (248 ± 23 vs. 248 ± 39 W for CHO and PLA, respectively). Furthermore, no differences in heart rate or ratings of perceived exertion were found between the 2 conditions. These data suggest that CHO mouth-rinsing attenuates neuromuscular fatigue following endurance cycling. Although these changes did not translate into a performance improvement, further investigation is required into the role of CHO mouth-rinse in alleviating neuromuscular fatigue. PMID:25923580

  3. A Comparative Evaluation of the Effect of Low Cycle Fatigue and Creep-Fatigue Interaction on Surface Morphology and Tensile Properties of 316L(N) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Bhaduri, A. K.; Laha, Kinkar

    2016-04-01

    In the present work, the deformation and damage evolution in 316L(N) stainless steel during low cycle fatigue (LCF) and creep-fatigue interaction (CFI) loadings have been compared by evaluating the residual tensile properties. Towards this, LCF and CFI experiments were carried out at constant strain amplitude of ±0.6 pct, strain rate of 3 × 10-3 s-1 and temperature of 873 K (600 °C). During CFI tests, 30 minutes hold period was introduced at peak tensile strain. Experiments were interrupted up to various levels of fatigue life viz. 5, 10, 30, 50, and 60 pct of the total fatigue life ( N f) under both LCF and CFI conditions. The specimens subjected to interrupted fatigue loadings were subsequently monotonically strained at the same strain rate and temperature up to fracture. Optical and scanning electron microscopy and profilometry were conducted on the untested and tested samples to elucidate the damage evolution during the fatigue cycling under both LCF and CFI conditions. The yield strength (YS) increased sharply with the progress of fatigue damage and attained saturation within 10 pct of N f under LCF condition. On the contrary, under CFI loading condition, the YS continuously increased up to 50 pct of N f, with a sharp increase of YS up to 5 pct of N f followed by a more gradual increase up to 50 pct of N f. The difference in the evolution of remnant tensile properties was correlated with the synergistic effects of the underlying deformation and damage processes such as cyclic hardening/softening, oxidation, and creep. The evolution of tensile properties with prior fatigue damage has been correlated with the change in surface roughness and other surface features estimated by surface replica technique and fractography.

  4. The Effect of a Non-Gaussian Random Loading on High-Cycle Fatigue of a Thermally Post-Buckled Structure

    NASA Technical Reports Server (NTRS)

    Rizzi, Stephen A.; Behnke, marlana N.; Przekop, Adam

    2010-01-01

    High-cycle fatigue of an elastic-plastic beam structure under the combined action of thermal and high-intensity non-Gaussian acoustic loadings is considered. Such loadings can be highly damaging when snap-through motion occurs between thermally post-buckled equilibria. The simulated non-Gaussian loadings investigated have a range of skewness and kurtosis typical of turbulent boundary layer pressure fluctuations in the vicinity of forward facing steps. Further, the duration and steadiness of high excursion peaks is comparable to that found in such turbulent boundary layer data. Response and fatigue life estimates are found to be insensitive to the loading distribution, with the minor exception of cases involving plastic deformation. In contrast, the fatigue life estimate was found to be highly affected by a different type of non-Gaussian loading having bursts of high excursion peaks.

  5. Coal combined cycle system study. Volume I. Summary

    SciTech Connect

    Not Available

    1980-04-01

    The potential advantages for proceeding with demonstration of coal-fueled combined cycle power plants through retrofit of a few existing utility steam plants have been evaluated. Two combined cycle concepts were considered: Pressurized Fluidized Bed (PFB) combined cycle and gasification combined cycle. These concepts were compared with AFB steam plants, conventional steam plants with Flue Gas Desulfurization (FGD), and refueling such as with coal-oil mixtures. The ultimate targets are both new plants and conversion of existing plants. Combined cycle plants were found to be most competitive with conventional coal plants and offered lower air emissions and less adverse environmental impact. A demonstration is a necessary step toward commercialization.

  6. Microstructure and Low-Cycle Fatigue of a Friction-Stir-Welded 6061 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Feng, A. H.; Chen, D. L.; Ma, Z. Y.

    2010-10-01

    Strain-controlled low-cycle fatigue (LCF) tests and microstructural evaluation were performed on a friction-stir-welded 6061Al-T651 alloy with varying welding parameters. Friction stir welding (FSW) resulted in fine recrystallized grains with uniformly distributed dispersoids and dissolution of primary strengthening precipitates β″ in the nugget zone (NZ). Two low-hardness zones (LHZs) appeared in the heat-affected zone (HAZ) adjacent to the border between the thermomechanically-affected zone (TMAZ) and HAZ, with the width decreasing with increasing welding speed. No obvious effect of the rotational rate on the LHZs was observed. Cyclic hardening of the friction-stir-welded joints was appreciably stronger than that of base metal (BM), and it also exhibited a two-stage character where cyclic hardening of the friction-stir-welded 6061Al-T651 alloy at higher strain amplitudes was initially stronger followed by an almost linear increase of cyclic stress amplitudes on the semilog scale. Fatigue life, cyclic yield strength, cyclic strain hardening exponent, and cyclic strength coefficient all increased with increasing welding speed, but were nearly independent of the rotational rate. Most friction-stir-welded joints failed along the LHZs and exhibited a shear fracture mode. Fatigue crack initiation was observed to occur from the specimen surface, and crack propagation was mainly characterized by the characteristic fatigue striations. Some distinctive tiremark patterns arising from the interaction between the hard dispersoids/inclusions and the relatively soft matrix in the LHZ under cyclic loading were observed to be present in-between the fatigue striations.

  7. Probabilistic low cycle fatigue failure analysis with application to liquid propellant rocket engines

    NASA Technical Reports Server (NTRS)

    Newlin, L.; Sutharshana, S.; Ebbeler, D.; Moore, N.; Fox, E.

    1990-01-01

    A probabilistic Low Cycle Fatigue (LCF) failure analysis of a candidate turbine disk for use in a turbopump of a rocket engine of the Space Shuttle Main Engine class is described. A state-of-the-art LCF failure prediction method was used in a Monte Carlo simulation to generate a distribution of failure lives. A stochastic Stress/Life (S/N) model was used for materials characterization. The LCF failure model expresses fatigue life as a function of stochastic parameters including environmental parameters, loads, material properties, structural parameters, and model specification errors. The rationale for the particular characterization of each stochastic input parameter is described. The results and interpretation of the failure analysis are given.

  8. Very high-cycle fatigue failure in micron-scale polycrystalline silicon films: Effects of environment and surface oxide thickness

    NASA Astrophysics Data System (ADS)

    Alsem, D. H.; Timmerman, R.; Boyce, B. L.; Stach, E. A.; De Hosson, J. Th. M.; Ritchie, R. O.

    2007-01-01

    Fatigue failure in micron-scale polycrystalline silicon structural films, a phenomenon that is not observed in bulk silicon, can severely impact the durability and reliability of microelectromechanical system devices. Despite several studies on the very high-cycle fatigue behavior of these films (up to 1012cycles), there is still an on-going debate on the precise mechanisms involved. We show here that for devices fabricated in the multiuser microelectromechanical system process (MUMPs) foundry and Sandia Ultra-planar, Multi-level MEMS Technology (SUMMiT V™) process and tested under equi-tension/compression loading at ˜40kHz in different environments, stress-lifetime data exhibit similar trends in fatigue behavior in ambient room air, shorter lifetimes in higher relative humidity environments, and no fatigue failure at all in high vacuum. The transmission electron microscopy of the surface oxides in the test samples shows a four- to sixfold thickening of the surface oxide at stress concentrations after fatigue failure, but no thickening after overload fracture in air or after fatigue cycling in vacuo. We find that such oxide thickening and premature fatigue failure (in air) occur in devices with initial oxide thicknesses of ˜4nm (SUMMiT V™) as well as in devices with much thicker initial oxides ˜20nm (MUMPs). Such results are interpreted and explained by a reaction-layer fatigue mechanism. Specifically, moisture-assisted subcritical cracking within a cyclic stress-assisted thickened oxide layer occurs until the crack reaches a critical size to cause catastrophic failure of the entire device. The entirety of the evidence presented here strongly indicates that the reaction-layer fatigue mechanism is the governing mechanism for fatigue failure in micron-scale polycrystalline silicon thin films.

  9. Atomic-Based-Combined-Cycle Analysis

    NASA Technical Reports Server (NTRS)

    Han, Sam; Bai, Don; Schmidt, George

    2000-01-01

    Atomic-based-combined-cycle (ABCC) engine combines an air-breathing ramjet engine with an atomic reactor to increase the mission-averaged specific impulse and thereby increasing the dry-mass ratio. ABCC engine is similar to RBCC engine except that energy needed for the propulsive power is derived from nuclear reaction rather than chemical combustion used in the RBCC engine. The potential performance improvement of an ABCC engine over a RBCC engine comes from two factors. Firstly, the energy density of nuclear reaction is several order of magnitudes higher than the chemical combustion. Secondly, hydrogen can produce much higher nozzle exit velocity because of its small molecular weight. A one-dimensional, transient numerical model was used to analyze a generic scramjet engine and it is used as a baseline to evaluate an imaginary ABCC engine performance. A nuclear reactor is treated as a black box energy source that replaces the role of the primary rocket and the chemical combustion chamber in a RBCC engine. Hydrogen is heated by the reactor and accelerated to produce high-speed ejection velocity. The ejection velocity up 10,000 m/sec is theoretically possible because of high energy density from the reactor and large gas constant of the hydrogen. Oxygen contained in the entrained air reacts with hydrogen and produces propulsive power for ejector mode operation. To provide enough thrust for initial acceleration, relatively large amount of hydrogen must be pumped through the reactor. Amount of oxygen contained in the entrained air may not be sufficient to burn all hydrogen and consequently combustion could occur at the end of exit nozzle. It is assumed that this combustion process is constant-pressure combustion at 1.0 atmospheric pressure and thus not affects the nozzle exit condition.

  10. Atomic-Based-Combined-Cycle Analysis

    NASA Technical Reports Server (NTRS)

    Han, Samuel S.

    1999-01-01

    Atomic-based-combined-cycle (ABCC) engine combines an air-breathing ramjet engine with an atomic reactor to increase the mission-averaged specific impulse and thereby increasing the dry-mass ratio. ABCC engine is similar to RBCC engine except that energy needed for the propulsive power is derived from nuclear reaction rather than chemical combustion used in the RBCC engine. The potential performance improvement of an ABCC engine over a RBCC engine comes from two factors. Firstly, the energy density of nuclear reaction is several order of magnitudes higher than the chemical combustion. Secondly, hydrogen can produce much higher nozzle exit velocity because of its small molecular weight. A one-dimensional, transient numerical model was used to analyze a generic RBCC engine and it is used as a baseline to evaluate an imaginary ABCC engine performance. A nuclear reactor is treated as a black box energy source that replaces the role of the primary rocket and the chemical combustion chamber in a RBCC engine. The performance of a generic ABCC engine along a flight path (q0 =10 (exp 3) lbf per square ft) shows that the mission averaged-specific impulse is about twice larger than RBCC engine and the dry mass-ratio is about 50% larger. Results of the present ABCC engine performance are based on the assumptions that the flow passage of working fluids is identical to that of RBCC engine and that a nuclear reactor is treated as an energy black box. Preliminary heat transfer calculation shows that the rate of heat transfer to the working fluids is within the limit of turbulent convective heat transfer regimes. The flow passage of realistic ABCC engine must be known for a better prediction of ABCC engine performance. Also, critical heat transfer calculations must be performed for the ejector mode and ramjet mode operations. This is possible only when the details of a reactor configuration are available.

  11. Status of the Combined Cycle Engine Rig

    NASA Technical Reports Server (NTRS)

    Saunders, Dave; Slater, John; Dippold, Vance

    2009-01-01

    Status for the past year is provided of the turbine-based Combined-Cycle Engine (CCE) Rig for the hypersonic project. As part of the first stage propulsion of a two-stage-to-orbit vehicle concept, this engine rig is designed with a common inlet that supplies flow to a turbine engine and a dual-mode ramjet / scramjet engine in an over/under configuration. At Mach 4 the inlet has variable geometry to switch the airflow from the turbine to the ramjet / scramjet engine. This process is known as inlet mode-transition. In addition to investigating inlet aspects of mode transition, the rig will allow testing of turbine and scramjet systems later in the test series. Fully closing the splitter cowl "cocoons" the turbine engine and increases airflow to the scramjet duct. The CCE Rig will be a testbed to investigate integrated propulsion system and controls technology objectives. Four phases of testing are planned to 1) characterize the dual inlet database, 2) collect inlet dynamics using system identification techniques, 3) implement an inlet control to demonstrate mode-transition scenarios and 4) demonstrate integrated inlet/turbine engine operation through mode-transition. Status of the test planning and preparation activities is summarized with background on the inlet design and small-scale testing, analytical CFD predictions and some details of the large-scale hardware. The final stages of fabrication are underway.

  12. Fatigue responses of PZT stacks under semi-bipolar electric cycling with mechanical preload

    SciTech Connect

    Wang, Hong; Cooper, Thomas A; Lin, Hua-Tay; Wereszczak, Andrew A

    2010-01-01

    PZT stacks that had an inter-digital internal electrode configuration were tested to more than 10^8 cycles. A 100-Hz semi-bipolar sine wave with a field range of +4.5/-0.9 kV/mm was used in cycling with a concurrently-applied 20 MPa preload. Significant reductions in piezoelectric and dielectric responses were observed during the cycling depending on the measuring condition. Extensive surface discharges were also observed. These surface events resulted in the erosion of external electrode and the outcrop of internal electrode. Sections prepared by sequential polishing technique revealed a variety of damage mechanisms including delaminations, pores, and etch grooves. The scale of damage was correlated to the degree of fatigue-induced reduction in piezoelectric and dielectric responses. The results from this study demonstrate the feasibility of using a semi-bipolar mode to drive a PZT stack under a mechanical preload and illustrate the potential fatigue and damages of the stack in service.

  13. Elevation of Continuous Low-Cycle Fatigue Behaviour of High Temperature P122 Boiler Material

    SciTech Connect

    Pumwa, John; Soo Woo Nam

    2002-07-01

    The complex thermal-mechanical loading of power-generating plant components usually comprises of creep, high-cycle and low-cycle fatigue which are thermally induced by start-ups, load changes and shut-downs, producing in-stationary temperature gradients and hence creating strain as well as stress fields. In order to select the correct materials for these hostile environmental conditions, it is vitally important to understand the behaviour of mechanical properties of these materials. This paper reports the results of Low-cycle fatigue tests of P122 (HCM12A or 12Cr-1.8W-1.5Cu) high temperature boiler material, which is one of the latest developed materials for high temperature environments. The tests were conducted at temperatures ranging from 550 deg. C to 700 deg. C at 50 deg. C intervals with strain ranges of {+-}1.5 to {+-}3.0% at 0.5% intervals using a closed-loop hydraulic Instron material testing machine with a servo hydraulic controller. The results confirm that P122 is comparable to conventional high temperature steels. Moreover, the fracture mode assessments strongly revealed a ductile transgranular fracture mode. (authors)

  14. High temperature, low cycle fatigue of copper-base alloys in argon. Part 3: Zirconium-copper; thermal-mechanical strain cycling, hold-time and notch fatigue results

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    The low-cycle fatigue characteristics of smooth bar and notched bar specimens (hourglass shape) of zirconium-copper, 1/2 Hard, material (R-2 Series) were evaluated at room temperature in axial strain control. Over the fatigue life range from about 300 to 3000 cycles the ratio of fatigue life for smooth bar to fatigue life for notched bar remained constant at a value of about 6.0. Some additional hold-time data for the R-2 alloy tested in argon at 538 C are reported. An analysis of the relaxation data obtained in these hold-time tests is also reported and it is shown that these data yield a fairly consistent correlation in terms of instantaneous stress rate divided by instantaneous stress. Two thermal-mechanical strain cycling tests were also performed using a cyclic frequency of 4.5 cycles per hour and a temperature cycling interval from 260 to 538 C. The fatigue life values in these tests were noticeably lower than that observed in isothermal tests at 538 C.

  15. On bilinearity of Manson-Coffin low-cycle-fatigue relationship

    NASA Technical Reports Server (NTRS)

    Radhakrishnan, V. M.

    1992-01-01

    Some alloy systems, such as aluminum-lithium alloys and dual-phase steels, have been found to show a bilinear Manson-Coffin low-cycle-fatigue relationship. This paper shows that such bilinear behavior is related to the cyclic stress-strain curve. A bilinear cyclic stress-strain curve is a likely indication of a bilinear Manson-Coffin relationship. It is shown that materials other than aluminum-lithium alloys and dual-phase steels also may exhibit bilinear Manson-Coffin behavior. Implications for design are discussed.

  16. Simulation of Delamination Under High Cycle Fatigue in Composite Materials Using Cohesive Models

    NASA Technical Reports Server (NTRS)

    Camanho, Pedro P.; Turon, Albert; Costa, Josep; Davila, Carlos G.

    2006-01-01

    A new thermodynamically consistent damage model is proposed for the simulation of high-cycle fatigue crack growth. The basis for the formulation is an interfacial degradation law that links Fracture Mechanics and Damage Mechanics to relate the evolution of the damage variable, d, with the crack growth rate da/dN. The damage state is a function of the loading conditions (R and (Delta)G) as well as the experimentally-determined crack growth rates for the material. The formulation ensures that the experimental results can be reproduced by the analysis without the need of additional adjustment parameters.

  17. Plastic Behavior of a Nickel-Based Alloy under Monotonic-Tension and Low-Cycle-Fatigue Loading

    SciTech Connect

    Huang, E-Wen; Barabash, Rozaliya; Wang, Yandong; Clausen, Bjorn; Li, Li; Liaw, Peter K; Ice, Gene E; Yang, Dr Ren; Choo, Hahn; Pike, Lee M; Klarstrom, Dwaine L

    2008-01-01

    The plasticity behavior of the annealed HASTELLOY C-22HSTM alloy, a face-centered cubic (FCC), nickel-based superalloy, was examined by the in-situ neutron-diffraction experiments at room temperature. Monotonic-tension and low-cycle-fatigue experiments were conducted to observe the plastic behavior of the alloy. The tension straining and cyclic-loading deformation were studied as a function of the stress. The plastic behaviors during the deformation are discussed in the light of the relationship between the stress and dislocation-density evolutions. The calculated dislocation-density evolutions within the alloys reflect the strain hardening and cyclic hardening/softening. Experimental lattice strains are compared to verify the hardening mechanism at the selected stress levels for tension and cyclic loadings. Combining with the calculations of the dislocation densities, the neutron-diffraction experiments give an evidence of the strain and cyclic hardening of the alloy.

  18. Mechanisms of deformation and fracture in high temperature low cycle fatigue of Rene 80 and IN 100

    NASA Technical Reports Server (NTRS)

    Romanoski, G. R., Jr.

    1982-01-01

    Specimens tested for the AGARD strain range partitioning program were investigated. Rene 80 and IN 100 were tested in air and in vacuum; at 871 C, 925 C, and 1000 C; and in the coated and uncoated condition. The specimens exhibited a multiplicity of high-temperature low-cycle fatigue damage. Observations of the various forms of damage were consistent with material and testing conditions and were generally in agreement with previous studies. In every case observations support a contention that failure occurs at a particular combination of crack length and maximum stress. A failure criterion which is applicable in the regime of testing studied is presented. The predictive capabilities of this criterion are straight forward.

  19. Environmental degradation of 316 stainless steel in high temperature low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Kalluri, Sreeramesh; Manson, S. Stanford; Halford, Gary R.

    1987-01-01

    Procedures based on modification of the conventional Strainrange Partitioning method are proposed to characterize the time-dependent degradation of engineering alloys in high-temperature, low-cycle fatigue. Creep-fatigue experiments were conducted in air using different waveforms of loading on 316 stainless steel at 816 C (1500 F) to determine the effect of exposure time on cyclic life. Reductions in the partitioned cyclic lives were observed with an increase in the time of exposure (or with the corresponding decrease in the steady-state creep rate) for all the waveforms involving creep strain. Excellent correlations of the experimental data were obtained by modifying the Conventional Strainrange Partitioning life relationships involving creep strain using a power-law term of either: (1) time of exposure, or (2) steady-state creep rate of the creep-fatigue test. Environmental degradation due to oxidation, material degradation due to the precipitation of carbides along the grain boundaries and detrimental deformation modes associated with the prolonged periods of creep were observed to be the main mechanisms responsible for life reductions at long exposure times.

  20. The Effect of Boron on the Low Cycle Fatigue Behavior of Disk Alloy KM4

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy; Gayda, John; Sweeney, Joseph

    2000-01-01

    The durability of powder metallurgy nickel base superalloys employed as compressor and turbine disks is often limited by low cycle fatigue (LCF) crack initiation and crack growth from highly stressed surface locations (corners, holes, etc.). Crack growth induced by dwells at high stresses during aerospace engine operation can be particularly severe. Supersolvus solution heat treatments can be used to produce coarse grain sizes approaching ASTM 6 for improved resistance to dwell fatigue crack growth. However, the coarse grain sizes reduce yield strength, which can lower LCF initiation life. These high temperature heat treatments also can encourage pores to form. In the advanced General Electric disk superalloy KM4, such pores can initiate fatigue cracks that limit LCF initiation life. Hot isostatic pressing (HIP) during the supersolvus solution heat treatment has been shown to improve LCF initiation life in KM4, as the HIP pressure minimizes formation of the pores. Reduction of boron levels in KM4 has also been shown to increase LCF initiation life after a conventional supersolvus heat treatment, again possibly due to effects on the formation tendencies of these pores. However, the effects of reduced boron levels on microstructure, pore characteristics, and LCF failure modes in KM4 still need to be fully quantified. The objective of this study was to determine the effect of boron level on the microstructure, porosity, LCF behavior, and failure modes of supersolvus heat treated KM4.

  1. A New Ductility Exhaustion Model for High Temperature Low Cycle Fatigue Life Prediction of Turbine Disk Alloys

    NASA Astrophysics Data System (ADS)

    Zhu, Shun-Peng; Huang, Hong-Zhong; Li, Haiqing; Sun, Rui; Zuo, Ming J.

    2011-06-01

    Based on ductility exhaustion theory and the generalized energy-based damage parameter, a new viscosity-based life prediction model is introduced to account for the mean strain/stress effects in the low cycle fatigue regime. The loading waveform parameters and cyclic hardening effects are also incorporated within this model. It is assumed that damage accrues by means of viscous flow and ductility consumption is only related to plastic strain and creep strain under high temperature low cycle fatigue conditions. In the developed model, dynamic viscosity is used to describe the flow behavior. This model provides a better prediction of Superalloy GH4133's fatigue behavior when compared to Goswami's ductility model and the generalized damage parameter. Under non-zero mean strain conditions, moreover, the proposed model provides more accurate predictions of Superalloy GH4133's fatigue behavior than that with zero mean strains.

  2. Nitinol Fatigue Life for Variable Strain Amplitude Fatigue

    NASA Astrophysics Data System (ADS)

    Lin, Z.; Pike, K.; Schlun, M.; Zipse, A.; Draper, J.

    2012-12-01

    Nitinol fatigue testing results are presented for variable strain amplitude cycling. The results indicate that cycles smaller than the constant amplitude fatigue limit may contribute to significant fatigue damage when they occur in a repeating sequence of large and small amplitude cycles. The testing utilized two specimen types: stent-like diamond specimens and Z-shaped wire specimens. The diamond specimens were made from nitinol tubing with stent-like manufacturing processes and the Z-shaped wire specimens were made from heat set nitinol wire. The study explored the hypothesis that duty cycling can have an effect on nitinol fatigue life. Stent-like structures were subjected to different in vivo loadings in order to create more complex strain amplitudes. The main focus in this study was to determine whether a combination of small and large amplitudes causes additional damage that alters the fatigue life of a component.

  3. Can the Lamberts and Lambert Submaximal Cycle Test Indicate Fatigue and Recovery in Trained Cyclists?

    PubMed

    Hammes, Daniel; Skorski, Sabrina; Schwindling, Sascha; Ferrauti, Alexander; Pfeiffer, Mark; Kellmann, Michael; Meyer, Tim

    2016-04-01

    The Lamberts and Lambert Submaximal Cycle Test (LSCT) is a novel test designed to monitor performance and fatigue/recovery in cyclists. Studies have shown the ability to predict performance; however, there is a lack of studies concerning monitoring of fatigue/recovery. In this study, 23 trained male cyclists (age 29 ± 8 y, VO2max 59.4 ± 7.4 mL · min-1 · kg-1) completed a training camp. The LSCT was conducted on days 1, 8, and 11. After day 1, an intensive 6-day training period was performed. Between days 8 and 11, a recovery period was realized. The LSCT consists of 3 stages with fixed heart rates of 6 min at 60% and 80% and 3 min at 90% of maximum heart rate. During the stages, power output and rating of perceived exertion (RPE) were determined. Heart-rate recovery was measured after stage 3. Power output almost certainly (standardized mean difference: 1.0) and RPE very likely (1.7) increased from day 1 to day 8 at stage 2. Power output likely (0.4) and RPE almost certainly (2.6) increased at stage 3. From day 8 to day 11, power output possibly (-0.4) and RPE likely (-1.5) decreased at stage 2 and possibly (-0.1) and almost certainly (-1.9) at stage 3. Heart-rate recovery was likely (0.7) accelerated from day 1 to day 8. Changes from day 8 to day 11 were unclear (-0.1). The LSCT can be used for monitoring fatigue and recovery, since parameters were responsive to a fatiguing training and a following recovery period. However, consideration of multiple LSCT variables is required to interpret the results correctly. PMID:26263163

  4. Influence of HVOF sprayed WC/Co coatings on the high-cycle fatigue strength of mild steel

    SciTech Connect

    Steffens, H.D.; Wilden, J.; Nassenstein, K.; Moebus, S.

    1995-12-31

    HVOF thermally sprayed WC/Co coatings are applied onto components which are exposed to wear caused by abrasion, erosion, fretting and sliding. Beside wear attacks and static stresses in lots of cases alternating mechanical stresses caused by dynamic loads occur additionally. Therefore, the fatigue resistance of WC/Co 88/12 and WC/Co 83/17 coated specimens was investigated by high-cycle fatigue tests (HCF). The results of the fatigue tests were documented in statistically ascertained Woehler-diagrams (S-N-curves). Furthermore, the mechanisms of failure are discussed.

  5. Probabilistic Simulation of Combined Thermo-Mechanical Cyclic Fatigue in Composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2011-01-01

    A methodology to compute probabilistically-combined thermo-mechanical fatigue life of polymer matrix laminated composites has been developed and is demonstrated. Matrix degradation effects caused by long-term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress-dependent multifactor-interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability-integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/-45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical-cyclic loads and low thermal-cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical-cyclic loads and high thermal-cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  6. Probabilistic Simulation of Combined Thermo-Mechanical Cyclic Fatigue in Composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2010-01-01

    A methodology to compute probabilistically-combined thermo-mechanical fatigue life of polymer matrix laminated composites has been developed and is demonstrated. Matrix degradation effects caused by long-term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress-dependent multifactor-interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability-integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/-45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical-cyclic loads and low thermal-cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical-cyclic loads and high thermal-cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  7. Assessment of Low Cycle Fatigue Behavior of Powder Metallurgy Alloy U720

    NASA Technical Reports Server (NTRS)

    Gabb, Tomothy P.; Bonacuse, Peter J.; Ghosn, Louis J.; Sweeney, Joseph W.; Chatterjee, Amit; Green, Kenneth A.

    2000-01-01

    The fatigue lives of modem powder metallurgy disk alloys are influenced by variabilities in alloy microstructure and mechanical properties. These properties can vary as functions of variables the different steps of materials/component processing: powder atomization, consolidation, extrusion, forging, heat treating, and machining. It is important to understand the relationship between the statistical variations in life and these variables, as well as the change in life distribution due to changes in fatigue loading conditions. The objective of this study was to investigate these relationships in a nickel-base disk superalloy, U720, produced using powder metallurgy processing. Multiple strain-controlled fatigue tests were performed at 538 C (1000 F) at limited sets of test conditions. Analyses were performed to: (1) assess variations of microstructure, mechanical properties, and LCF failure initiation sites as functions of disk processing and loading conditions; and (2) compare mean and minimum fatigue life predictions using different approaches for modeling the data from assorted test conditions. Significant variations in life were observed as functions of the disk processing variables evaluated. However, the lives of all specimens could still be combined and modeled together. The failure initiation sites for tests performed at a strain ratio R(sub epsilon) = epsilon(sub min)/epsilon(sub max) of 0 were different from those in tests at a strain ratio of -1. An approach could still be applied to account for the differences in mean and maximum stresses and strains. This allowed the data in tests of various conditions to be combined for more robust statistical estimates of mean and minimum lives.

  8. On massive carbide precipitation during high temperature low cycle fatigue in alloy 800H

    SciTech Connect

    Bhanu Sankara Rao, K.; Halford, G.R. . Lewis Research Center); Schuster, H. . Inst. for Reactor Materials)

    1994-08-15

    Alloys engineered for high-temperature application are frequently put into use in a thermodynamically unstable condition. Subsequent exposure to service temperatures may promote many thermally-assisted reactions such as formation, coarsening, and/or coalescence of precipitates. Superposition of cyclic straining may accelerate the kinetics of these reactions but also may cause reaction products having specific features not observed under simple thermal exposure. The influence of cyclic strain-induced microstructural changes on the fatigue behavior has to be considered in terms of their effects on both cyclic strength and life. The occurrence of massive (cellular) precipitation of M[sub 23]C[sub 6] on grain boundaries during elevated temperature low cycle fatigue testing has been reported in Type 304 stainless steel, Type 316 stainless steel, and Inconel 617 superalloy, and its presence has already been linked with reduction in high temperature ductility, an important engineering property on which low cycle fatigue (LCF) life depends to a large extent. Massive precipitation may render the austenitic engineering alloys susceptible to corrosion, which would have important bearing on the performance of these alloys in the oxidizing environments. Furthermore, the long term stability of massive M[sub 23]C[sub 6] particles is particularly important since the transformation of such a large structure into a brittle intermetallic phase (such as sigma) could produce a detrimental effect on the mechanical properties. The conditions and the mechanisms responsible for the occurrence of massive precipitation during LCF have not yet been established. This investigation is specifically aimed at understanding the influence of strain rate on massive precipitation and the mechanism responsible for the occurrence of massive M[sub 23]C[sub 6] precipitation in Alloy 800H during elevated temperature LCF testing.

  9. A two-parameter model to predict fatigue life of high-strength steels in a very high cycle fatigue regime

    NASA Astrophysics Data System (ADS)

    Sun, Chengqi; Liu, Xiaolong; Hong, Youshi

    2015-06-01

    In this paper, ultrasonic (20 kHz) fatigue tests were performed on specimens of a high-strength steel in very high cycle fatigue (VHCF) regime. Experimental results showed that for most tested specimens failed in a VHCF regime, a fatigue crack originated from the interior of specimen with a fish-eye pattern, which contained a fine granular area (FGA) centered by an inclusion as the crack origin. Then, a two-parameter model is proposed to predict the fatigue life of high-strength steels with fish-eye mode failure in a VHCF regime, which takes into account the inclusion size and the FGA size. The model was verified by the data of present experiments and those in the literature. Furthermore, an analytic formula was obtained for estimating the equivalent crack growth rate within the FGA. The results also indicated that the stress intensity factor range at the front of the FGA varies within a small range, which is irrespective of stress amplitude and fatigue life.

  10. Benefits from incorporation of combined cycle propulsion

    NASA Astrophysics Data System (ADS)

    Czysz, Paul A.; Richards, Michael J.

    1999-09-01

    The X-33 program was initiated to develop a testbed for integrated RLV technologies that pave the way for a full scale development of a launch vehicle (Venture Star). Within the Nasa Future X Trailblazer program there is an Upgrade X-33 that focuses on materials and upgrades. The authors propose that the most significant gains can be realized by changing the propulsion cycle, not materials. The cycles examined are rocket cycles, with the combustion in the rocket motor. Specifically, these rocket cycles are: turbopump, topping, expander, air augmented, air augmented ram, LACE and deeply cooled. The vehicle size, volume, structural weight remain constant. The system and propellant tank weights vary with the propulsion system cycle. A reduction in dry weight, made possible by a reduced propellant tank volume, was converted into payload weight provided sufficient volume was made available by the propellant reduction. This analysis was extended to Venture Star for selected engine cycles. The results show that the X-33 test bed could carry a significant payload to LEO (10,000 Ib) and be a valuable test bed in developing a frequent flight to LEO capability. From X-33 published information the maximum speed is about 15,000 ft/sec. With a LACE rocket propulsion system Venture Star vehicle could be sized to a smaller vehicle with greater payload than the Venture Star baseline. Vehicle layout and characteristics were obtained from: http:// www.venturestar.com.

  11. High Cycle Fatigue Crack Initiation Study of Case Blade Alloy Rene 125

    NASA Technical Reports Server (NTRS)

    Kantzos, P.; Gayda, J.; Miner, R. V.; Telesman, J.; Dickerson, P.

    2000-01-01

    This study was conducted in order to investigate and document the high cycle fatigue crack initiation characteristics of blade alloy Rene 125 as cast by three commercially available processes. This alloy is typically used in turbine blade applications. It is currently being considered as a candidate alloy for high T3 compressor airfoil applications. This effort is part of NASA's Advanced Subsonic Technology (AST) program which aims to develop improved capabilities for the next generation subsonic gas turbine engine for commercial carriers. Wrought alloys, which are customarily used for airfoils in the compressor, cannot meet the property goals at the higher compressor exit temperatures that would be required for advanced ultra-high bypass engines. As a result cast alloys are currently being considered for such applications. Traditional blade materials such as Rene 125 have the high temperature capabilities required for such applications. However, the implementation of cast alloys in compressor airfoil applications where airfoils are typically much thinner does raise some issues of concern such as thin wall castability, casting cleaningness, and susceptibility to high-cycle fatigue (HCF) loading.

  12. Low cycle fatigue and strengthening mechanism of cold extruded large diameter internal thread of Q460 steel

    NASA Astrophysics Data System (ADS)

    Miao, Hong; Mei, Qing; Yuan, Jingyun; Zheng, Zaixiang; Jin, Yifu; Zuo, Dunwen

    2016-04-01

    large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion process is an effective means to realize higher accuracy and longer life. The low-cycle fatigue properties of LDITHSS are obtained by experiments, and the initiation and propagation of fatigue cracks are observed by scanning electron microscope(SEM). Based on the mechanical properties, surface microstructure and residual stress, the strengthening mechanism of cold extruded large diameter internal thread(LDIT) is discussed. The results show that new grains or sub-grains can be formed on the surface of LDIT due to grain segmentation and grain refinement during cold extrusion. The fibrous structures appear as elongated and streamlined along the normal direction of the tooth surface which leads to residual compressive stress on the extruded surface. The maximum tension stress of LDIT after cold extrusion is found to be 192.55 kN. Under low stress cycling, the yield stress on thread increases, the propagation rate of crack reduces, the fatigue life is thus improved significantly with decreasing surface grain diameter and the average fatigue life increases to 45.539×103 cycle when the maximum applied load decreases to 120 kN. The low cycle fatigue and strengthening mechanism of cold extruded LDIT revealed by this research has significant importance to promote application of internal thread by cold extrusion processing.

  13. Low cycle fatigue and strengthening mechanism of cold extruded large diameter internal thread of Q460 steel

    NASA Astrophysics Data System (ADS)

    Miao, Hong; Mei, Qing; Yuan, Jingyun; Zheng, Zaixiang; Jin, Yifu; Zuo, Dunwen

    2016-05-01

    large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion process is an effective means to realize higher accuracy and longer life. The low-cycle fatigue properties of LDITHSS are obtained by experiments, and the initiation and propagation of fatigue cracks are observed by scanning electron microscope(SEM). Based on the mechanical properties, surface microstructure and residual stress, the strengthening mechanism of cold extruded large diameter internal thread(LDIT) is discussed. The results show that new grains or sub-grains can be formed on the surface of LDIT due to grain segmentation and grain refinement during cold extrusion. The fibrous structures appear as elongated and streamlined along the normal direction of the tooth surface which leads to residual compressive stress on the extruded surface. The maximum tension stress of LDIT after cold extrusion is found to be 192.55 kN. Under low stress cycling, the yield stress on thread increases, the propagation rate of crack reduces, the fatigue life is thus improved significantly with decreasing surface grain diameter and the average fatigue life increases to 45.539×103 cycle when the maximum applied load decreases to 120 kN. The low cycle fatigue and strengthening mechanism of cold extruded LDIT revealed by this research has significant importance to promote application of internal thread by cold extrusion processing.

  14. Fatigue and failure responses of lead zirconate titanate multilayer actuator under unipolar high-field electric cycling

    SciTech Connect

    Zeng, Fan W; Wang, Hong; Lin, Hua-Tay

    2013-01-01

    Lead zirconate titanate (PZT) multilayer actuators with an interdigital electrode design were studied under high electric fields (3 and 6 kV/mm) in a unipolar cycling mode. A 100 Hz sine wave was used in cycling. Five specimens tested under 6 kV/mm failed from 3.8 10^5 to 7 10^5 cycles, whereas three other specimens tested under 3 kV/mm were found to be still functional after 10^8 cycles. Variations in piezoelectric and dielectric responses of the tested specimens were observed during the fatigue test, depending on the measuring and cycling conditions. Selected fatigued and damaged actuators were characterized using an impedance analyzer or small signal measurement. A scanning acoustic microscope also was employed as a nondestructive tool to detect the presence of defects. Failed plates were subsequently sectioned, and the extensive cracks and porous regions were observed to be across the PZT layers. The results from this study have demonstrated that the high-field cycling can accelerate the fatigue of PZT stacks as long as the partial discharge is controlled. The small signal measurement can also be integrated into the large signal measurement to characterize the fatigue response of PZT stacks in a more comprehensive basis. The former can further serve as an experimental method to monitor the behavior of PZT stacks.

  15. Laser High-Cycle Thermal Fatigue of Pulse Detonation Engine Combustor Materials Tested

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Fox, Dennis S.; Miller, Robert A.

    2001-01-01

    Pulse detonation engines (PDE's) have received increasing attention for future aerospace propulsion applications. Because the PDE is designed for a high-frequency, intermittent detonation combustion process, extremely high gas temperatures and pressures can be realized under the nearly constant-volume combustion environment. The PDE's can potentially achieve higher thermodynamic cycle efficiency and thrust density in comparison to traditional constant-pressure combustion gas turbine engines (ref. 1). However, the development of these engines requires robust design of the engine components that must endure harsh detonation environments. In particular, the detonation combustor chamber, which is designed to sustain and confine the detonation combustion process, will experience high pressure and temperature pulses with very short durations (refs. 2 and 3). Therefore, it is of great importance to evaluate PDE combustor materials and components under simulated engine temperatures and stress conditions in the laboratory. In this study, a high-cycle thermal fatigue test rig was established at the NASA Glenn Research Center using a 1.5-kW CO2 laser. The high-power laser, operating in the pulsed mode, can be controlled at various pulse energy levels and waveform distributions. The enhanced laser pulses can be used to mimic the time-dependent temperature and pressure waves encountered in a pulsed detonation engine. Under the enhanced laser pulse condition, a maximum 7.5-kW peak power with a duration of approximately 0.1 to 0.2 msec (a spike) can be achieved, followed by a plateau region that has about one-fifth of the maximum power level with several milliseconds duration. The laser thermal fatigue rig has also been developed to adopt flat and rotating tubular specimen configurations for the simulated engine tests. More sophisticated laser optic systems can be used to simulate the spatial distributions of the temperature and shock waves in the engine. Pulse laser high-cycle

  16. Effects of Laser Peening Treatment on High Cycle Fatigue and Crack Propagation Behaviors in Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Masaki, Kiyotaka; Ochi, Yasuo; Matsumura, Takashi; Ikarashi, Takaaki; Sano, Yuji

    Laser peening without protective coating (LPwC) treatment is one of surface enhancement techniques using an impact wave of high pressure plasma induced by laser pulse irradiation. High compressive residual stress was induced by the LPwC treatment on the surface of low-carbon type austenitic stainless steel SUS316L. The affected depth reached about 1mm from the surface. High cycle fatigue tests with four-points rotating bending loading were carried out to confirm the effects of the LPwC treatment on fatigue strength and surface fatigue crack propagation behaviors. The fatigue strength was remarkably improved by the LPwC treatment over the whole regime of fatigue life up to 108 cycles. Specimens with a pre-crack from a small artificial hole due to fatigue loading were used for the quantitative study on the effect of the LPwC treatment. The fracture mechanics investigation on the pre-cracked specimens showed that the LPwC treatment restrained the further propagation of the pre-crack if the stress intensity factor range ΔK on the crack tip was less than 7.6 MPa√m. Surface cracks preferentially propagated into the depth direction as predicted through ΔK analysis on the crack by taking account of the compressive residual stresses due to the LPwC treatment.

  17. Low cycle thermal fatigue testing of beryllium grades for ITER plasma facing components

    SciTech Connect

    Watson, R.D.; Youchison, D.L.; Dombrowski, D.E.; Guiniatouline, R.N.; Kupriynov, I.B.

    1996-02-01

    A novel technique has been used to test the relative low cycle thermal fatigue resistance of different grades of US and Russian beryllium, which is proposed as plasma facing armor for fusion reactor first wall, limiter, and divertor components. The 30 kW electron beam test system at Sandia National Laboratories was used to sweep the beam spot along one direction at 1 Hz. This produces a localized temperature ``spike`` of 750{degree}C for each pass of the beam. Large thermal stresses in excess of the yield strength are generated due to very high spot heat flux, 250 MW/m{sup 2}. Cyclic plastic strains on the order of 0.6% produced visible cracking on the heated surface in less than 3000 cycles. An in-vacuo fiber optic borescope was used to visually inspect the beryllium surfaces for crack initiation. Grades of US beryllium tested included: S-65C, S- 65H, S-200F, S-200F-H, SR-200, I-400, extruded high purity, HIP`d spherical powder, porous beryllium (94% and 98% dense), Be/30% BeO, Be/60% BeO, and TiBe{sub 12}. Russian grades included: TGP-56, TShGT, DShG-200, and TShG-56. Both the number of cycles to crack initiation, and the depth of crack propagation, were measured. The most fatigue resistant grades were S-65C, DShG-200, TShGT, and TShG-56. Rolled sheet Be (SR-200) showed excellent crack propagation resistance in the plane of rolling, despite early formation of delamination cracks. Only one sample showed no evidence of surface melting, Extruded (T). Metallographic and chemical analyses are provided. Good agreement was found between the measured depth of cracks and a 2-D elastic-plastic finite element stress analysis.

  18. Neuromuscular function and fatigue resistance of the plantar flexors following short-term cycling endurance training

    PubMed Central

    Behrens, Martin; Weippert, Matthias; Wassermann, Franziska; Bader, Rainer; Bruhn, Sven; Mau-Moeller, Anett

    2015-01-01

    Previously published studies on the effect of short-term endurance training on neuromuscular function of the plantar flexors have shown that the H-reflex elicited at rest and during weak voluntary contractions was increased following the training regime. However, these studies did not test H-reflex modulation during isometric maximum voluntary contraction (iMVC) and did not incorporate a control group in their study design to compare the results of the endurance training group to individuals without the endurance training stimulus. Therefore, this randomized controlled study was directed to investigate the neuromuscular function of the plantar flexors at rest and during iMVC before and after 8 weeks of cycling endurance training. Twenty-two young adults were randomly assigned to an intervention group and a control group. During neuromuscular testing, rate of torque development, isometric maximum voluntary torque and muscle activation were measured. Triceps surae muscle activation and tibialis anterior muscle co-activation were assessed by normalized root mean square of the EMG signal during the initial phase of contraction (0–100, 100–200 ms) and iMVC of the plantar flexors. Furthermore, evoked spinal reflex responses of the soleus muscle (H-reflex evoked at rest and during iMVC, V-wave), peak twitch torques induced by electrical stimulation of the posterior tibial nerve at rest and fatigue resistance were evaluated. The results indicate that cycling endurance training did not lead to a significant change in any variable of interest. Data of the present study conflict with the outcome of previously published studies that have found an increase in H-reflex excitability after endurance training. However, these studies had not included a control group in their study design as was the case here. It is concluded that short-term cycling endurance training does not necessarily enhance H-reflex responses and fatigue resistance. PMID:26029114

  19. High cycle fatigue behavior of Incoloy 800H in a simulated high-temperature gas-cooled reactor helium environment

    SciTech Connect

    Soo, P.; Sabatini, R.L.; Epel, L.G.; Hare, J.R. Sr.

    1980-01-01

    The current study was an attempt to evaluate the high cycle fatigue strength of Incoloy 800H in a High-Temperature Gas-Cooled Reactor helium environment containing significant quantities of moisture. As-heat-treated and thermally-aged materials were tested to determine the effects of long term corrosion in the helium test gas. Results from in-helium tests were compared to those from a standard air environment. It was found that the mechanisms of fatigue failure were very complex and involved recovery/recrystallization of the surface ground layer on the specimens, sensitization, hardness changes, oxide scale integrity, and oxidation at the tips of propagation cracks. For certain situations a corrosion-fatigue process seems to be controlling. However, for the helium environment studied, there was usually no aging or test condition for which air gave a higher fatigue strength.

  20. Effects of Hot Rolling on Low-Cycle Fatigue Properties of Zn-22 wt.% Al Alloy at Room Temperature

    NASA Astrophysics Data System (ADS)

    Dong, X. H.; Cao, Q. D.; Ma, S. J.; Han, S. H.; Tang, W.; Zhang, X. P.

    2016-06-01

    The effects of the reduction ratio (RR) on the low-cycle fatigue (LCF) properties of the Zn-22 wt.% Al (Zn-22Al) alloy were investigated. Various grain sizes from 0.68 to 1.13 μm were obtained by controlled RRs. Tensile and LCF tests were carried out at room temperature. Superplasticity and cyclic softening were observed. Strength and ductility of the rolled Zn-22Al alloy increased with the RR, owing to the decrease in its grain size. The RR did not affect the cyclic softening behavior of the alloy. The fatigue life of the alloy decreased with increasing strain amplitude, while the fatigue life first decreased and then increased with increasing RR. The longest fatigue life was observed for the alloy rolled at a RR of 60%. A bilinear Coffin-Manson relationship was observed to hold true for this alloy.

  1. High temperature low-cycle fatigue mechanisms in single crystals of nickel-based superalloy Mar-M 200

    NASA Technical Reports Server (NTRS)

    Milligan, W. W.; Jayaraman, N.

    1984-01-01

    Twenty three high temperature low-cycle fatigue tests were conducted on single crystals of the nickel-based superalloy Mar-M 200. Tests were conducted at 760 and 870 C. SEM fractography and transmission electron microscopy were used to determine mechanisms responsible for the observed orientation dependent fatigue behavior. It has been concluded that the plastic characteristics of the alloy lead to orientation-dependent strain hardening and fatigue lives at 760 C. At 870 C, the elastic characteristics of the alloy dominated the behavior, even though the plastic strain ranges were about the same as they were at 760 C. This led to orientation-dependent fatigue lives, but the trends were not the same as they were at 760 C.

  2. A combined approach to buffet response analyses and fatigue life prediction

    NASA Astrophysics Data System (ADS)

    Jacobs, J. H.; Perez, R.

    1994-03-01

    Experimental measurement and neural network based prediction of wind tunnel model empennage random pressures are discussed. Artificially generated neural network power spectral densities of surface pressures are used to augment existing data and then load an elastic finite element model to obtain response spectra. Details on the use of actual response spectra from flight test data are also discussed. A random spectra fatigue method is described which effectively combines buffet and maneuver loads into a time series based on aircraft usage data. A peak-valley damage analysis procedure is employed to compute the aggregate fatigue life of the structure based on five combined load time series information. Applications of the method as a continual learning tool for buffet response spectra is elaborated.

  3. An analytical model which combines roughness- and plasticity- induced fatigue crack closure

    NASA Astrophysics Data System (ADS)

    Chen, Nong

    In this study an analytical PICC-RICC Model was developed to describe better the near-threshold fatigue behavior. The PICC-RICC Model was built upon a strip-yield type PICC model originally proposed by Newman and later modified by Hou and Lawrence. A zigzag crack growth path was introduced to simulate surface roughness. The two opposing crack surfaces were considered to be translated and thus mismatched by the mixed-mode displacements occurring near the deflected crack tip. The model is powerful and unique in that it combines the effects of RICC and PICC. Thus, the gradual transition from RICC to PICC dominated crack closure is handled naturally by this model. The influences of the geometrical features of the surface roughness, R-ratio and the cyclic load range on RICC were examined using the PICC-RICC Model. Near-threshold fatigue behavior of various materials was predicted. The effect of microstructure on the RICC level was studied. The predicted results compared favorably with experimental data. The fatigue notch size effect was investigated using the PICC-RICC model. The initial crack length (asb{i}) for propagation was estimated. The predicted notch fatigue strength compared favorably with the Initiation-Propagation (I-P) Model prediction and test data. The existence of a "worst case notch" previously postulated using the I-P Model was confirmed.

  4. Very-High-Cycle-Fatigue of in-service air-engine blades, compressor and turbine

    NASA Astrophysics Data System (ADS)

    Shanyavskiy, A. A.

    2014-01-01

    In-service Very-High-Cycle-Fatigue (VHCF) regime of compressor vane and turbine rotor blades of the Al-based alloy VD-17 and superalloy GS6K, respectively, was considered. Surface crack origination occurred at the lifetime more than 1500 hours for vanes and after 550 hours for turbine blades. Performed fractographic investigations have shown that subsurface crack origination in vanes took place inspite of corrosion pittings on the blade surface. This material behavior reflected lifetime limit that was reached by the criterion VHCF. In superalloy GS6K subsurface fatigue cracking took place with the appearance of flat facet. This phenomenon was discussed and compared with specimens cracking of the same superalloy but prepared by the powder technology. In turbine blades VHCF regime appeared because of resonance of blades under the influenced gas stream. Both cases of compressor-vanes and turbine blades in-service cracking were discussed with crack growth period and stress equivalent estimations. Recommendations to continue aircrafts airworthiness were made for in-service blades.

  5. Problems of the high-cycle fatigue of the materials intended for the parts of modern gas-turbine engines and power plants

    NASA Astrophysics Data System (ADS)

    Petukhov, A. N.

    2010-10-01

    The problems related to the determination of the life of the structural materials applied for important parts in gas-turbine engines and power plants from the results of high-cycle fatigue tests are discussed. Methods for increasing the reliability of the high-cycle fatigue characteristics and the factors affecting the operational reliability are considered.

  6. High-Cycle Fatigue Resistance of Si-Mo Ductile Cast Iron as Affected by Temperature and Strain Rate

    NASA Astrophysics Data System (ADS)

    Matteis, Paolo; Scavino, Giorgio; Castello, Alessandro; Firrao, Donato

    2015-09-01

    Silicon-molybdenum ductile cast irons are used to fabricate exhaust manifolds of internal combustion engines of large series cars, where the maximum pointwise temperature at full engine load may be higher than 973 K (700 °C). In this application, high-temperature oxidation and thermo-mechanical fatigue (the latter being caused by the engine start and stop and by the variation of its power output) have been the subject of several studies and are well known, whereas little attention has been devoted to the high-cycle fatigue, arising from the engine vibration. Therefore, the mechanical behavior of Si-Mo cast iron is studied here by means of stress-life fatigue tests up to 10 million cycles, at temperatures gradually increasing up to 973 K (700 °C). The mechanical characterization is completed by tensile and compressive tests and ensuing fractographic examinations; the mechanical test results are correlated with the cast iron microstructure and heat treatment.

  7. Low cycle fatigue of MAR-M 200 single crystals at 760 and 870 deg C

    NASA Technical Reports Server (NTRS)

    Milligan, W. W.; Jayaraman, N.; Bill, R. C.

    1984-01-01

    Fully reversed low cycle fatigue tests were conducted on single crystals of the nickel-base superalloys Mar-M 200 at 760 C and 870 C. At 760 C, planar slip (octahedral) lead to orientation-dependent strain hardening and cyclic lives. Multiple slip crystals strain hardened the most, resulting in relatively high stress ranges and low lives. Single slip crystals strain hardened the least, resulting in relatively low stress ranges and higher lives. A preferential crack initiation site which was related to slip plane geometry was observed in single slip orientated crystals. At 870 C, the trends were quite different, and the slip character was much more homogeneous. As the tensile axis orientation deviated from 001 , the stress ranges increased and the cyclic lives decreased. Two possible mechanisms were proposed to explain the behavior: one is based on Takeuchi and Kuramoto's cube cross-slip model, and the other is based on orientation-dependent creep rates.

  8. Effect of temperature, microstructure, and stress state on the low cycle fatigue behavior of Waspaloy

    NASA Technical Reports Server (NTRS)

    Stahl, D. R.; Antolovich, S. D.; Mirdamadi, M.; Zamrik, S. Y.

    1988-01-01

    Specimens of Waspaloy of two different microstructures were tested in uniaxial and torsional low-cycle fatigue at 24 and 649 C. For all specimens, deformation and failure mechanisms are found to be independent of stress state at 24 C; in both microstructures, failure is associated with the formation of shear cracks. At 649 C, deformation and failure mechanisms for the fine-grain large gamma-prime specimens are independent of stress state, and the mechanisms are similar to those observed at 24 C. For the coarse-grain small gamma-prime specimens, however, failure occurs on principal planes in torsion and on shear plane in uniaxial tension. The results are interpreted in terms of deformation mode and microstructural instability.

  9. Mean stress effects on high-cycle fatigue of Alloy 718

    SciTech Connect

    Korth, G E

    1980-07-01

    This report covers an investigation of the effects of tensile mean stress on the high-cycle fatigue properties of Alloy 718. Three test temperatures (24, 427, and 649{degree}C) were employed, and there were tests in both strain and load control. Results were compared with three different models: linear Modified-Goodman, Peterson cubic, and stress-strain parameter. The linear Modified-Goodman model gave good correlation with actual test data for low and moderate mean stress values, but the stress-strain parameter showed excellent correlation over the entire range of possible mean stresses and therefore is recommended for predicting mean stress effects of Alloy 718. 13 refs., 12 figs.

  10. Temperature and Strain-Rate Effects on Low-Cycle Fatigue Behavior of Alloy 800H

    NASA Technical Reports Server (NTRS)

    Rao, K. Bhanu Sankara; Schiffers, H.; Schuster, H.; Halford, G. R.

    1996-01-01

    The effects of strain rate (4 x 10(exp -6) to 4 x 10(exp -3)/s) and temperature on the Low-Cycle Fatigue (LCF) behavior of alloy 800H have been evaluated in the range 750 C to 950 C. Total axial strain controlled LCF tests were conducted in air at a strain amplitude of +/- 0.30 pct. LCF life decreased with decreasing strain rate and increasing temperature. The cyclic stress response behavior showed a marked variation with temperature and strain rate. The time- and temperature- dependent processes which influence the cyclic stress response and life have been identified and their relative importance assessed. Dynamic strain aging, time-dependent deformation, precipitation of parallel platelets of M(23)C6 on grain boundaries and incoherent ledges of twins, and oxidation were found to operate depending on the test conditions. The largest effect on life was shown by oxidation processes.

  11. Effect of adjusting pulse durations of functional electrical stimulation cycling on energy expenditure and fatigue after spinal cord injury.

    PubMed

    Gorgey, Ashraf S; Poarch, Hunter J; Dolbow, David D; Castillo, Teodoro; Gater, David R

    2014-01-01

    The purpose of the current study was to determine the effects of three different pulse durations (200, 350, and 500 microseconds [P200, P350, and P500, respectively]) on oxygen uptake (VO2), cycling performance, and energy expenditure (EE) percentage of fatigue of the knee extensor muscle group immediately and 48 to 72 h after cycling in persons with spinal cord injury (SCI). A convenience sample of 10 individuals with motor complete SCI participated in a repeated-measures design using a functional electrical stimulation (FES) cycle ergometer over a 3 wk period. There was no difference among the three FES protocols on relative VO2 or cycling EE. Delta EE between exercise and rest was 42% greater in both P500 and P350 compared with P200 (p = 0.07), whereas recovery VO2 was 23% greater in P350 compared with P200 (p = 0.03). There was no difference in the outcomes of the three pulse durations on muscle fatigue. Knee extensor torque significantly decreased immediately after (p < 0.001) and 48 to 72 h after (p < 0.001) FES leg cycling. Lengthening pulse duration did not affect submaximal or relative VO2 or EE, total EE, and time to fatigue. Greater recovery VO2 and delta EE were noted in P350 and P500 compared with P200. An acute bout of FES leg cycling resulted in torque reduction that did not fully recover 48 to 72 h after cycling. PMID:25803753

  12. A comparison of humid air turbine (HAT) cycle and combined-cycle power plants

    SciTech Connect

    Rao, A.D.; Francuz, V.J.; Shen, J.C.; West, E.W. )

    1991-03-01

    The Humid Air Turbine (HAT) cycle is a combustion turbine-based power generating cycle that provides an alternative to combined-cycle power generation. The HAT cycle differs from combined cycles in that it eliminates the steam turbine bottoming cycle by vaporizing water into the turbine's combustion air with heat obtained from the combustion turbine exhaust and other heat sources. This report presents the results of a study conducted by Fluor Daniel, Inc. for EPRI in which the HAT cycle was compared with combined-cycle plants in integration with the Texaco coal gasification process, and in natural gas-fired plants. The comparison of the coal gasification-based power plants utilizing the HAT cycle with Texaco coal gasification-based combined-cycle plants indicate that HAT cycle-based plants are less expensive and produce less environmental emissions. Whereas the combined-cycle plants require the use of expensive syngas coolers to achieve high efficiencies, the HAT cycle plants can achieve similar high efficiencies without the use of such equipment, resulting in a significant savings in capital cost and a reduction in levelized cost of electricity of up to 15%. In addition, HAT cycle plants produce very low levels of NO{sub x} emissions, possibly as little as 6 ppmv (dry, 15% O{sub 2} basis) without requiring the use of control technologies such as selective catalytic reduction. In natural gas-fired plants, the HAT cycle was calculated to have as much as a 4 percentage point gain in efficiency over the combined cycle and a potential for substantial reductions in NO{sub x} emissions, CO{sub 2} emissions, and water consumption. 71 figs., 74 tabs.

  13. Application of fracture mechanics and half-cycle theory to the prediction of fatigue life of aerospace structural components

    NASA Technical Reports Server (NTRS)

    Ko, William L.

    1989-01-01

    The service life of aircraft structural components undergoing random stress cycling was analyzed by the application of fracture mechanics. The initial crack sizes at the critical stress points for the fatigue crack growth analysis were established through proof load tests. The fatigue crack growth rates for random stress cycles were calculated using the half-cycle method. A new equation was developed for calculating the number of remaining flights for the structural components. The number of remaining flights predicted by the new equation is much lower than that predicted by the conventional equation. This report describes the application of fracture mechanics and the half-cycle method to calculate the number of remaining flights for aircraft structural components.

  14. Review and Prospects for Current Studies on Very High Cycle Fatigue of Metallic Materials for Machine Structural Use

    NASA Astrophysics Data System (ADS)

    Sakai, Tatsuo

    In recent years, mechanical structures such as railway wheels, rails, offshore structures, bridges, engine components, load bearing parts of automobiles, etc. have to endure for a long term up to 108-1010 loading cycles in order to save resources and to reduce the cost together with the environmental load to the globe. Thus, the fatigue behavior of structural materials in the very high cycle regime of 108-1010 cycles has become an important subject of the research. In this paper, a review of the current studies in this area performed by many researchers is described in order to provide a certain milestone in the history of the research on fatigue behavior of the metallic materials in the very high cycle regime.

  15. Bearingless helicopter main rotor development. Volume 2: Combined load fatigue evaluation of weathered graphite/epoxy composite

    NASA Technical Reports Server (NTRS)

    Rackiewicz, J. J.

    1977-01-01

    Small scale combined load fatigue tests were conducted on six artificially and six naturally weathered test specimens. The test specimen material was unidirectionally oriented A-S graphite - woven glass scrim epoxy resin laminate.

  16. LOW CYCLE FATIGUE OF COMPOSITE MATERIALS IN ARMY STRUCTURAL APPLICATIONS: A REVIEW OF LITERATURE AND RECOMMENDATIONS FOR RESEARCH

    EPA Science Inventory

    Low cycle fatigue (LCF) of laminate composite structures used in Army applications is assessed to identify the key physical phenomena occurring during LCF processes and to determine their main characteristics. Special attention is given to the LCF conditions inherent in Army stru...

  17. Microstructural Features Controlling the Variability in Low-Cycle Fatigue Properties of Alloy Inconel 718DA at Intermediate Temperature

    NASA Astrophysics Data System (ADS)

    Texier, Damien; Gómez, Ana Casanova; Pierret, Stéphane; Franchet, Jean-Michel; Pollock, Tresa M.; Villechaise, Patrick; Cormier, Jonathan

    2016-03-01

    The low-cycle fatigue behavior of two direct-aged versions of the nickel-based superalloy Inconel 718 (IN718DA) was examined in the low-strain amplitude regime at intermediate temperature. High variability in fatigue life was observed, and abnormally short lifetimes were systematically observed to be due to crack initiation at (sub)-surface non-metallic inclusions. However, crack initiation within (sub)-surface non-metallic inclusions did not necessarily lead to short fatigue life. The macro- to micro-mechanical mechanisms of deformation and damage have been examined by means of detailed microstructural characterization, tensile and fatigue mechanical tests, and in situ tensile testing. The initial stages of crack micro-propagation from cracked non-metallic particles into the surrounding metallic matrix occupies a large fraction of the fatigue life and requires extensive local plastic straining in the matrix adjacent to the cracked inclusions. Differences in microstructure that influence local plastic straining, i.e., the δ-phase content and the grain size, coupled with the presence of non-metallic inclusions at the high end of the size distribution contribute strongly to the fatigue life variability.

  18. Effects of Stretch Shortening Cycle Exercise Fatigue on Stress Fracture Injury Risk during Landing

    ERIC Educational Resources Information Center

    James, C. Roger; Dufek, Janet S.; Bates, Barry T.

    2006-01-01

    The purpose of this study was to examine changes in landing performance during fatigue that could result in increased stress fracture injury risk. Five participants performed nonfatigued and fatigued drop landings (0.60 m), while ground reaction force (GRF), electromyographic (EMG) activity, and kinematics were recorded. Fatigue was defined as a…

  19. Improving the High-Cycle Fatigue Lives of Fe-30Mn-0.9C Twinning-Induced Plasticity Steel Through Pre-straining

    NASA Astrophysics Data System (ADS)

    Wang, B.; Zhang, Z. J.; Shao, C. W.; Duan, Q. Q.; Pang, J. C.; Yang, H. J.; Li, X. W.; Zhang, Zhe-Feng

    2015-08-01

    The tensile properties, high-cycle fatigue properties, and microstructure evolutions during fatigue process of as-received and pre-strained Fe-30Mn-0.9C twinning-induced plasticity (TWIP) steel were investigated. It is found that the fatigue lives of the TWIP steel can be effectively improved through pre-straining, since the deformation twins induced by pre-straining could effectively lead to the improved yield strength and the homogenized deformation. This study may provide possible ways for improving the high-cycle fatigue properties of TWIP steels.

  20. Hybrid solar central receiver for combined cycle power plant

    DOEpatents

    Bharathan, D.; Bohn, M.S.; Williams, T.A.

    1995-05-23

    A hybrid combined cycle power plant is described including a solar central receiver for receiving solar radiation and converting it to thermal energy. The power plant includes a molten salt heat transfer medium for transferring the thermal energy to an air heater. The air heater uses the thermal energy to preheat the air from the compressor of the gas cycle. The exhaust gases from the gas cycle are directed to a steam turbine for additional energy production. 1 figure.

  1. Hybrid solar central receiver for combined cycle power plant

    DOEpatents

    Bharathan, Desikan; Bohn, Mark S.; Williams, Thomas A.

    1995-01-01

    A hybrid combined cycle power plant including a solar central receiver for receiving solar radiation and converting it to thermal energy. The power plant includes a molten salt heat transfer medium for transferring the thermal energy to an air heater. The air heater uses the thermal energy to preheat the air from the compressor of the gas cycle. The exhaust gases from the gas cycle are directed to a steam turbine for additional energy production.

  2. Rocket Based Combined Cycle (RBCC) Propulsion Workshop, volume 2

    NASA Technical Reports Server (NTRS)

    Chojnacki, Kent T.

    1992-01-01

    The goal of the Rocket Based Combined Cycle (RBCC) Propulsion Technology Workshop, was to impart technology information to the propulsion community with respect to hypersonic combined cycle propulsion capabilities. The major recommendation resulting from this technology workshop was as follows: conduct a systems-level applications study to define the desired propulsion system and vehicle technology requirements for LEO launch vehicles. All SSTO and TSTO options using the various propulsion systems (airbreathing combined cycle, rocket-based combined cycle, and all rocket) must be considered. Such a study should be accomplished as soon as possible. It must be conducted with a consistent set of ground rules and assumptions. Additionally, the study should be conducted before any major expenditures on a RBCC technology development program occur.

  3. Compressive Seal Development: Combined Ageing and Thermal Cycling Compressive

    SciTech Connect

    Chou, M.Y-S.; Stevenson, J.W.; Singh, P.

    2005-01-27

    The objective of this project was to evaluate the combined aging and cycling effect on hybrid Phlogopite mica seals with respect to materials and interfacial degradations in a simulated SOFC environment.

  4. Influence of Secondary Cyclic Hardening on the Low Cycle Fatigue Behavior of Nitrogen Alloyed 316LN Stainless Steel

    NASA Astrophysics Data System (ADS)

    Prasad Reddy, G. V.; Sandhya, R.; Mathew, M. D.; Sankaran, S.

    2013-12-01

    In this article, the occurrence of secondary cyclic hardening (SCH) and its effect on high-temperature cyclic deformation and fatigue life of 316LN Stainless steel are presented. SCH is found to result from planar slip mode of deformation and enhance the degree of hardening over and above that resulted from dynamic strain aging. The occurrence of SCH is strongly governed by the applied strain amplitude, test temperature, and the nitrogen content in the 316LN SS. Under certain test conditions, SCH is noticed to decrease the low cycle fatigue life with the increasing nitrogen content.

  5. Notch effects on high-cycle fatigue properties of Ti 6Al 4V ELI alloy at cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-01-01

    Notch effects on the high-cycle fatigue properties of the forged Ti-6Al-4V ELI alloy at cryogenic temperatures were investigated. Also, the high-cycle fatigue data were compared with the rolled Ti-5Al-2.5Sn ELI alloy. The one million cycles fatigue strength (FS) of the smooth specimen for the forged Ti-6Al-4V ELI alloy increased with a decrease of test temperature. However, the FS of each notched specimen at 4 K were lower than those at 77 K. On the other hand, the FS of the smooth and the notched specimens for the forged Ti-6Al-4V ELI alloy at 4 K were lower than those for the rolled Ti-5Al-2.5Sn ELI alloy. This is considered to be the early initiation of the fatigue crack in the forged Ti-6Al-4V ELI alloy compares with the forged Ti-5Al-2.5Sn ELI.

  6. Influence of temperature, environment, and thermal aging on the continuous cycle fatigue behavior of Hastelloy X and Inconel 617

    SciTech Connect

    Strizak, J.P.; Brinkman, C.R.; Booker, M.K.; Rittenhouse, P.L.

    1982-04-01

    Results are presented for strain-controlled fatigue and tensile tests for two nickel-base, solution-hardened reference structural alloys for use in several High-Temperature Gas-Cooled Reactor (HTGR) concepts. These alloys, Hastelloy X and Inconel 617, were tested from room temperature to 871/sup 0/C in air and impure helium. Materials were tested in both the solution-annealed and the preaged conditios, in which aging consisted of isothermal exposure at one of several temperatures for periods of up to 20,000 h. Comparisons are given between the strain-controlled fatigue lives of these and several other commonly used alloys, all tested at 538/sup 0/C. An analysis is also presented of the continuous cycle fatigue data obtained from room temperature to 427/sup 0/C for Hastelloy G, Hastelloy X, Hastelloy C-276, and Hastelloy C-4, an effort undertaken in support of ASME code development.

  7. Dynamic strain aging behavior of modified 9Cr-1Mo and reduced activation ferritic martensitic steels under low cycle fatigue

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Prasad Reddy, G. V.; Mathew, M. D.

    2013-04-01

    Influence of temperature and strain rate on low cycle fatigue (LCF) behavior of modified 9Cr-1Mo ferritic martensitic steel and 1.4W-0.06Ta reduced activation ferritic martensitic (RAFM) steel in normalized and tempered conditions was studied. Total strain controlled LCF tests between 300 and 873 K on modified 9Cr-1Mo steel and RAFM steel and at various strain rates on modified 9Cr-1Mo steel were performed at total strain amplitude of ±0.6%. Both the steels showed continuous cyclic softening at all temperatures. Whereas manifestations of dynamic strain aging (DSA) were observed in both the steels which decreased fatigue life at intermediate temperatures, at higher temperatures, oxidation played a crucial role in decreasing fatigue life.

  8. The role of microstructural variability on the very high cycle fatigue lifetime variability of the alpha + beta titanium alloy, Ti-6246

    NASA Astrophysics Data System (ADS)

    Szczepanski, Christopher J.

    2008-12-01

    The fatigue behavior of structural components in the regime of very high cycle fatigue (VHCF) (106-109 cycles) has been attracting increased commercial interest as components are increasingly being called upon to perform in this regime of lifetimes. In VHCF, the applied stresses relative to the yield stress are very low. Therefore, it is presumed that a substantial portion of fatigue lifetime is consumed by the fatigue crack initiation process, and that cyclic plasticity only accumulates in microstructural neighborhoods that are susceptible to fatigue damage accumulation. Thus, microstructural heterogeneity is believed to significantly effect the fatigue lifetime variability. The very high cycle fatigue behavior of Ti-6246 has been investigated using ultrasonic fatigue techniques, and lifetimes ranging from 10 6-109 cycles have been observed. Fatigue cracks initiate by facet formation within alphap grains. It has been found that the facets form in grains that are slightly larger than average and that the facets appear to form by a process of slip since the facet plane normals are oriented approximately 35-55° with respect to the tensile axis. Three characteristic fatigue crack initiation sites have been identified. These initiation sites, ranked in order of increasing fatigue resistance are: surface, subsurface with isolated facets, and subsurface with contiguous transgranular faceting. The texture of the material in these initiation regions is favorable for basal and prism slip. This texture is derived from the prior beta texture, and a mechanism of fatigue crack initiation resulting from strain incompatibility has been proposed. Fatigue crack growth experiments have been completed to measure the influence of local texture on the ease of fatigue crack initiation and the resulting fatigue crack growth rates. These experiments have found that the controlling microstructural dimension is on the order of 20-25 mum. The texture appears to affect initiation of fatigue

  9. Combined Cycle Users' Group completes another successful year

    SciTech Connect

    Peltier, R.

    2006-06-15

    Presentations at the third annual meeting of the Combined Cycle Users' Group (CCUG) touched on a wide variety of topics. Among the more eclectic was repowering combined-cycle plants to burn gasified coal. Among the more mundane were selective catalytic reduction (SCR) system maintenance, the effects of cycling heat-recovery steam generators (HRSGs), staff training, and adopting best practices in O & M. Judging from the lively discussions and questions following the presentations, it was clear that operating a power plant is still as much art as science. Dr. S. Sato, senior engineering advisor for Mitsubishi Power Systems, highlighted the development history and aggressive R & D work under way to bring the company's integrated gasification combined-cycle (IGCC) plant to market. 1 tab., 5 photos.

  10. Low cycle fatigue properties of reduced activation ferritic/martensitic steels after high-dose neutron irradiation

    NASA Astrophysics Data System (ADS)

    Gaganidze, E.; Petersen, C.; Aktaa, J.; Povstyanko, A.; Prokhorov, V.; Diegele, E.; Lässer, R.

    2011-08-01

    This paper focuses on the low cycle fatigue (LCF) behaviour of reduced activation ferritic/martensitic steels irradiated to a displacement damage dose of up to 70 dpa at 330-337 °C in the BOR 60 reactor within the ARBOR 2 irradiation programme. The influence of neutron irradiation on the fatigue behaviour was determined for the as-received EUROFER97, pre-irradiation heat-treated EUROFER97 HT and F82H-mod steels. Strain-controlled push-pull loading was performed using miniaturized cylindrical specimens at a constant temperature of 330 °C with total strain ranges between 0.8% and 1.1%. Comparison of the LCF behaviour of irradiated and reference unirradiated specimens was performed for both the adequate total and inelastic strains. Neutron irradiation-induced hardening may have various effects on the fatigue behaviour of the steels. The reduction of inelastic strain in the irradiated state compared with the reference unirradiated state at common total strain amplitudes may increase fatigue lifetime. The increase in the stress at the adequate inelastic strain, by contrast, may accelerate fatigue damage accumulation. Depending on which of the two effects mentioned dominates, neutron irradiation may either extend or reduce the fatigue lifetime compared with the reference unirradiated state. The results obtained for EUROFER97 and EUROFER97 HT confirm these considerations. Most of the irradiated specimens show fatigue lifetimes comparable to those of the reference unirradiated state at adequate inelastic strains. Some irradiated specimens, however, show lifetime reduction or increase in comparison with the reference state at adequate inelastic strains.

  11. Influence of preliminary tension on the low-cycle fatigue of 40Kh13 steel in gaseous hydrogen

    SciTech Connect

    Romaniv, A.N.

    1985-05-01

    Information is lacking on the influence of hydrogen entering from an electrolyte or an external gaseous medium on the low-cycle fatigue of steels after preliminary tension. Since preliminary plastic deformation by tension increases the elastic limit and hardness of the steel while reducing its toughness, this must be reflected in the processes of crack origin and propagation in low-cycle loading in hydrogen. The purpose of this work was to study the influence of the degree of preliminary tension on the low-cycle failure resistance of 40Kh13 martensitic class steel in an atmosphere of gaseous hydrogen.

  12. Combined bending-torsion fatigue reliability of AISI 4340 steel shafting with K sub t = 2.34. [stress concentration factor

    NASA Technical Reports Server (NTRS)

    Kececioglu, D.; Chester, L. B.; Dodge, T. M.

    1974-01-01

    Results generated by three, unique fatigue reliability research machines which can apply reversed bending loads combined with steady torque are presented. Six-inch long, AISI 4340 steel, grooved specimens with a stress concentration factor of 2.34 and R sub C 35/40 hardness were subjected to various combinations of these loads and cycled to failure. The generated cycles-to-failure and stress-to-failure data are statistically analyzed to develop distributional S-N and Goodman diagrams. Various failure theories are investigated to determine which one represents the data best. The effect of the groove and of the various combined bending-torsion loads on the S-N and Goodman diagrams are determined. Three design applications are presented. The third one illustrates the weight savings that may be achieved by designing for reliability.

  13. Strain-Controlled Low-Cycle Fatigue Behavior of Friction Stir-Welded AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Yang, J.; Ni, D. R.; Wang, D.; Xiao, B. L.; Ma, Z. Y.

    2014-04-01

    Strain-controlled low-cycle fatigue (LCF) behavior of friction stir-welded (FSW) AZ31 joints, produced at rotation rates of 800 and 3500 rpm, was studied. The joints exhibited symmetric hysteresis loops, whereas asymmetric loops were observed for the parent material (PM). The fatigue resistance of the FSW joints was slightly improved as the rotation rate increased, and both the FSW joints possessed a fatigue life similar to that of the PM at the low strain amplitude of 0.1 pct. The obtained fatigue data for the PM and FSW joints can be well described using the Coffin-Manson and Basquin's relationships. For the FSW joints, during LCF deformation, the twinning originated from the nugget zone (NZ)/thermomechanically affected zone (TMAZ) boundary and then propagated to the NZ interior. This was attributed to different textures in these regions: the center of the NZ exhibited a hard orientation, whereas a soft orientation was observed in the region around the NZ/TMAZ boundary. The fatigue cracks initiated at the bottom of the joints and propagated along the NZ/TMAZ boundary or the NZ adjacent to the NZ/TMAZ boundary.

  14. The Effect of Ballistic Impacts on the High Cycle Fatigue Properties of Ti-48Al-2Nb-2Cr (at.%)

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Lerch, B. A.; Pereira, J. M.; Nathal, M. V.; Austin, C. M.; Erdman, O.

    2000-01-01

    The ability of gamma - TiAl to withstand potential foreign and/or domestic object damage is a technical risk to the implementation of gamma - TiAl in low pressure turbine (LPT) blade applications. The overall purpose of the present study was to determine the influence of ballistic impact damage on the high cycle fatigue strength of gamma - TiAl simulated LPT blades. Impact and specimen variables included ballistic impact energy, projectile hardness, impact temperature, impact location, and leading edge thickness. The level of damage induced by the ballistic impacting was studied and quantified on both the impact (front) and backside of the specimens. Multiple linear regression was used to model the cracking and fatigue response as a function of the impact variables. Of the impact variables studied, impact energy had the largest influence on the response of gamma - TiAl to ballistic impacting. Backside crack length was the best predictor of remnant fatigue strength for low energy impacts (<0.74J) whereas Hertzian crack length (impact side damage) was the best predictor for higher energy impacts. The impacted gamma - TiAl samples displayed a classical mean stress dependence on the fatigue strength. For the fatigue design stresses of a 6th stage LPT blade in a GE90 engine, a Ti-48Al-2Nb-2Cr LPT blade would survive an impact of normal service conditions.

  15. Reproducibility and Repeatability of Tensile and Low-Cycle Fatigue Properties in Propulsion Grade Hydrogen

    NASA Technical Reports Server (NTRS)

    Vesely, E. J.; Bhat, B. N.; McPherson, W. B.; Grethlein, C. E.; Jones, Clyde S. (Technical Monitor)

    2002-01-01

    Hydrogen has the potential of increased use in the future as an environmentally friendly fuel. It has, however, shown a tendency to embrittle some materials. To be used in a safe manner and to exploit its full potential, it will be necessary to develop a database of material properties in hydrogen environment. The tests needed to produce this data are costly to perform (tensile test cost 25 times more and low cycle fatigue test are 55 times as expensive). Moreover, there is presently a lack of universal test methods to ensure standardized data within the hydrogen community. Each of the industries that work with hydrogen (aerospace, petroleum, fuel cells, etc.) performs tests by their own laboratory-developed methods, thus rendering cross- comparisons of material property data highly questionable. It is extremely important that data generated in a hydrogen environment be done to a standard that reduces variance to a minimum and allows direct comparison of test results from different laboratories. Doing so will assure that all data generated can be used to further our understanding of the hydrogen effects and to make sure components/products designed for hydrogen are the safest and most reliable possible. This paper reviews the results of two 'round-robin' programs conducted by NASA-MSFC. These two programs examined the reproducibility and repeatability of tensile and low-cycle fatigue test results in high-pressure hydrogen environments. The studies indicated that even with the tightest controls available from current commercial standards, the reproducibility (between different laboratories) and repeatability (within a laboratory) results of the tensile tests exhibited five times the variance as in standard ambient air tests. The variance with the LCF tests were on the same order as with air tests, but that was due to the large variation present in the last Interlaboratory air program. The paper concludes with a recommendation for a program that would allow the

  16. Modeling and optimization of a hybrid solar combined cycle (HYCS)

    NASA Astrophysics Data System (ADS)

    Eter, Ahmad Adel

    2011-12-01

    The main objective of this thesis is to investigate the feasibility of integrating concentrated solar power (CSP) technology with the conventional combined cycle technology for electric generation in Saudi Arabia. The generated electricity can be used locally to meet the annual increasing demand. Specifically, it can be utilized to meet the demand during the hours 10 am-3 pm and prevent blackout hours, of some industrial sectors. The proposed CSP design gives flexibility in the operation system. Since, it works as a conventional combined cycle during night time and it switches to work as a hybrid solar combined cycle during day time. The first objective of the thesis is to develop a thermo-economical mathematical model that can simulate the performance of a hybrid solar-fossil fuel combined cycle. The second objective is to develop a computer simulation code that can solve the thermo-economical mathematical model using available software such as E.E.S. The developed simulation code is used to analyze the thermo-economic performance of different configurations of integrating the CSP with the conventional fossil fuel combined cycle to achieve the optimal integration configuration. This optimal integration configuration has been investigated further to achieve the optimal design of the solar field that gives the optimal solar share. Thermo-economical performance metrics which are available in the literature have been used in the present work to assess the thermo-economic performance of the investigated configurations. The economical and environmental impact of integration CSP with the conventional fossil fuel combined cycle are estimated and discussed. Finally, the optimal integration configuration is found to be solarization steam side in conventional combined cycle with solar multiple 0.38 which needs 29 hectare and LEC of HYCS is 63.17 $/MWh under Dhahran weather conditions.

  17. Influence of Prior Fatigue Cycling on Creep Behavior of Reduced Activation Ferritic-Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Sarkar, Aritra; Vijayanand, V. D.; Parameswaran, P.; Shankar, Vani; Sandhya, R.; Laha, K.; Mathew, M. D.; Jayakumar, T.; Rajendra Kumar, E.

    2014-06-01

    Creep tests were carried out at 823 K (550 °C) and 210 MPa on Reduced Activation Ferritic-Martensitic (RAFM) steel which was subjected to different extents of prior fatigue exposure at 823 K at a strain amplitude of ±0.6 pct to assess the effect of prior fatigue exposure on creep behavior. Extensive cyclic softening that characterized the fatigue damage was found to be immensely deleterious for creep strength of the tempered martensitic steel. Creep rupture life was reduced to 60 pct of that of the virgin steel when the steel was exposed to as low as 1 pct of fatigue life. However, creep life saturated after fatigue exposure of 40 pct. Increase in minimum creep rate and decrease in creep rupture ductility with a saturating trend were observed with prior fatigue exposures. To substantiate these findings, detailed transmission electron microscopy studies were carried out on the steel. With fatigue exposures, extensive recovery of martensitic-lath structure was distinctly observed which supported the cyclic softening behavior that was introduced due to prior fatigue. Consequently, prior fatigue exposures were considered responsible for decrease in creep ductility and associated reduction in the creep rupture strength.

  18. The J-2X Fuel Turbopump - Turbine Nozzle Low Cycle Fatigue Acceptance Rationale

    NASA Technical Reports Server (NTRS)

    Hawkins, Lakiesha V.; Duke, Gregory C.; Newman, Wesley R.; Reynolds, David C.

    2011-01-01

    The J-2X Fuel Turbopump (FTP) turbine, which drives the pump that feeds hydrogen to the J-2X engine for main combustion, is based on the J-2S design developed in the early 1970 s. Updated materials and manufacturing processes have been incorporated to meet current requirements. This paper addresses an analytical concern that the J-2X Fuel Turbine Nozzle Low Cycle Fatigue (LCF) analysis did not meet safety factor requirements per program structural assessment criteria. High strains in the nozzle airfoil during engine transients were predicted to be caused by thermally induced stresses between the vane hub, vane shroud, and airfoil. The heritage J-2 nozzle was of a similar design and experienced cracks in the same area where analysis predicted cracks in the J-2X design. Redesign options that did not significantly impact the overall turbine configuration were unsuccessful. An approach using component tests and displacement controlled fracture mechanics analysis to evaluate LCF crack initiation and growth rate was developed. The results of this testing and analysis were used to define the level of inspection on development engine test units. The programmatic impact of developing crack initiation/growth rate/arrest data was significant for the J-2X program. Final Design Certification Review acceptance logic will ultimately be developed utilizing this test and analytical data.

  19. Accelerated multiscale space-time finite element simulation and application to high cycle fatigue life prediction

    NASA Astrophysics Data System (ADS)

    Zhang, Rui; Wen, Lihua; Naboulsi, Sam; Eason, Thomas; Vasudevan, Vijay K.; Qian, Dong

    2016-05-01

    A multiscale space-time finite element method based on time-discontinuous Galerkin and enrichment approach is presented in this work with a focus on improving the computational efficiencies for high cycle fatigue simulations. While the robustness of the TDG-based space-time method has been extensively demonstrated, a critical barrier for the extensive application is the large computational cost due to the additional temporal dimension and enrichment that are introduced. The present implementation focuses on two aspects: firstly, a preconditioned iterative solver is developed along with techniques for optimizing the matrix storage and operations. Secondly, parallel algorithms based on multi-core graphics processing unit are established to accelerate the progressive damage model implementation. It is shown that the computing time and memory from the accelerated space-time implementation scale with the number of degree of freedom N through {˜ }{O}(N^{1.6}) and {˜ }{O}(N) , respectively. Finally, we demonstrate the accelerated space-time FEM simulation through benchmark problems.

  20. Accelerated multiscale space-time finite element simulation and application to high cycle fatigue life prediction

    NASA Astrophysics Data System (ADS)

    Zhang, Rui; Wen, Lihua; Naboulsi, Sam; Eason, Thomas; Vasudevan, Vijay K.; Qian, Dong

    2016-08-01

    A multiscale space-time finite element method based on time-discontinuous Galerkin and enrichment approach is presented in this work with a focus on improving the computational efficiencies for high cycle fatigue simulations. While the robustness of the TDG-based space-time method has been extensively demonstrated, a critical barrier for the extensive application is the large computational cost due to the additional temporal dimension and enrichment that are introduced. The present implementation focuses on two aspects: firstly, a preconditioned iterative solver is developed along with techniques for optimizing the matrix storage and operations. Secondly, parallel algorithms based on multi-core graphics processing unit are established to accelerate the progressive damage model implementation. It is shown that the computing time and memory from the accelerated space-time implementation scale with the number of degree of freedom N through ˜ O(N^{1.6}) and ˜ O(N), respectively. Finally, we demonstrate the accelerated space-time FEM simulation through benchmark problems.

  1. Low cycle fatigue behavior of a ferritic reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Sarkar, Apu; Kumawat, Bhupendra K.; Chakravartty, J. K.

    2015-07-01

    The cyclic stress-strain response and the low cycle fatigue (LCF) behavior of 20MnMoNi55 pressure vessel steel were studied. Tensile strength and LCF properties were examined at room temperature (RT) using specimens cut from rolling direction of a rolled block. The fully reversed strain-controlled LCF tests were conducted at a constant total strain rate with different axial strain amplitude levels. The cyclic strain-stress relationships and the strain-life relationships were obtained through the test results, and related LCF parameters of the steel were calculated. The studied steel exhibits cyclic softening behavior. Furthermore, analysis of stabilized hysteresis loops showed that the steel exhibits non-Masing behavior. Complementary scanning electron microscopy examinations were also carried out on fracture surfaces to reveal dominant damage mechanisms during crack initiation, propagation and fracture. Multiple crack initiation sites were observed on the fracture surface. The investigated LCF behavior can provide reference for pressure vessel life assessment and fracture mechanisms analysis.

  2. Effect of Processing Route on Strain Controlled Low Cycle Fatigue Behavior of Polycrystalline NiAl

    NASA Technical Reports Server (NTRS)

    Rao, K. Bhanu Sankara; Lerch, B. A.; Noebe, R. D.

    1995-01-01

    The present investigation examines the effects of manufacturing process on the total axial strain controlled low cycle fatigue behavior of polycrystalline NiAl at 1000 K, a temperature above the monotonic Brittle-to-Ductile Transition Temperature (BDTT). The nickel aluminide samples were produced by three different processing routes: hot isostatic pressing of pre- alloyed powders, extrusion of prealloyed powders, and extrusion of vacuum induction melted ingots. The LCF behavior of the cast plus extruded material was also determined at room temperature (below the BD77) for comparison to the high temperature data. The cyclic stress response, cyclic stress-strain behavior, and strain-life relationships were influenced by the alloy preparation technique and the testing temperature. Detailed characterization of the LCF tested samples was conducted by optical and electron microscopy to determine the variations in fracture and deformation modes and to determine any microstructural changes that occurred during LCF testing. The dependence of LCF properties on processing route was rationalized on the basis of starting microstructure, brittle-to-ductile transition temperature, deformation induced changes in the basic microstructure, deformation substructure, and synergistic interaction between the damage modes.

  3. Predicting Blood Lactate Concentration and Oxygen Uptake from sEMG Data during Fatiguing Cycling Exercise

    PubMed Central

    Ražanskas, Petras; Verikas, Antanas; Olsson, Charlotte; Viberg, Per-Arne

    2015-01-01

    This article presents a study of the relationship between electromyographic (EMG) signals from vastus lateralis, rectus femoris, biceps femoris and semitendinosus muscles, collected during fatiguing cycling exercises, and other physiological measurements, such as blood lactate concentration and oxygen consumption. In contrast to the usual practice of picking one particular characteristic of the signal, e.g., the median or mean frequency, multiple variables were used to obtain a thorough characterization of EMG signals in the spectral domain. Based on these variables, linear and non-linear (random forest) models were built to predict blood lactate concentration and oxygen consumption. The results showed that mean and median frequencies are sub-optimal choices for predicting these physiological quantities in dynamic exercises, as they did not exhibit significant changes over the course of our protocol and only weakly correlated with blood lactate concentration or oxygen uptake. Instead, the root mean square of the original signal and backward difference, as well as parameters describing the tails of the EMG power distribution were the most important variables for these models. Coefficients of determination ranging from R2=0.77 to R2=0.98 (for blood lactate) and from R2=0.81 to R2=0.97 (for oxygen uptake) were obtained when using random forest regressors. PMID:26295396

  4. Predicting Blood Lactate Concentration and Oxygen Uptake from sEMG Data during Fatiguing Cycling Exercise.

    PubMed

    Ražanskas, Petras; Verikas, Antanas; Olsson, Charlotte; Viberg, Per-Arne

    2015-01-01

    This article presents a study of the relationship between electromyographic (EMG) signals from vastus lateralis, rectus femoris, biceps femoris and semitendinosus muscles, collected during fatiguing cycling exercises, and other physiological measurements, such as blood lactate concentration and oxygen consumption. In contrast to the usual practice of picking one particular characteristic of the signal, e.g., the median or mean frequency, multiple variables were used to obtain a thorough characterization of EMG signals in the spectral domain. Based on these variables, linear and non-linear (random forest) models were built to predict blood lactate concentration and oxygen consumption. The results showed that mean and median frequencies are sub-optimal choices for predicting these physiological quantities in dynamic exercises, as they did not exhibit significant changes over the course of our protocol and only weakly correlated with blood lactate concentration or oxygen uptake. Instead, the root mean square of the original signal and backward difference, as well as parameters describing the tails of the EMG power distribution were the most important variables for these models. Coefficients of determination ranging from R(2) = 0:77 to R(2) = 0:98 (for blood lactate) and from R(2) = 0:81 to R(2) = 0:97 (for oxygen uptake) were obtained when using random forest regressors. PMID:26295396

  5. The effect of Zr on the low-cycle fatigue behavior of NiAl at 1000 K

    SciTech Connect

    Lerch, B.A.; Noebe, R.D.; Rao, K.B.S.

    1998-04-01

    The effect of a 0.1 at.% alloying addition of Zr on the low-cycle fatigue behavior of polycrystalline NiAl was determined at 1,000 K and compared to that of binary NiAl. Samples of binary NiAl and the Zr-doped alloy were processed by either HIP consolidation or extrusion of prealloyed intermetallic powders. The cyclic stress response, cyclic stress-strain behavior, and strain-life relationships were all significantly influenced by the microalloying addition of Zr, regardless of the processing technique. A detailed examination of the post-tested low-cycle fatigue (LCF) samples was conducted by optical and electron microscopy to determine variations in fracture and deformation modes and to characterize any microstructural changes that occurred during LCF testing. Differences in LCF behavior due to the Zr addition are attributed to the strong effect that Zr has on modifying the deformation behavior of the intermetallic.

  6. The effect of Zr on the low-cycle fatigue behavior of NiAl at 1000 K

    NASA Astrophysics Data System (ADS)

    Lerch, B. A.; Noebe, R. D.; Rao, K. B. S.

    1998-04-01

    The effect of a 0.1 at. % alloying addition of Zr on the low-cycle fatigue behavior of polycrystalline NiAl was determined at 1000 K and compared to that of binary NiAl. Samples of binary NiAl and the Zr-doped alloy were processed by either HIP consolidation or extrusion of prealloyed intermetallic powders. The cyclic stress response, cyclic stress-strain behavior, and strain-life relationships were all significantly influenced by the microalloying addition of Zr, regardless of the processing technique. A detailed examination of the post-tested low-cycle fatigue (LCF) samples was conducted by optical and electron microscopy to determine variations in fracture and deformation modes and to characterize any microstructural changes that occurred during LCF testing. Differences in LCF behavior due to the Zr addition are attributed to the strong effect that Zr has on modifying the deformation behavior of the intermetallic.

  7. Fuel-flexible combined cycles for utility power and cogeneration

    NASA Astrophysics Data System (ADS)

    Roberts, P. B.; Duffy, T. E.; Schreiber, H.

    1980-03-01

    Two combustion turbine combined cycle power plants have been studied for performance and operating economics. Both power plants are in the sizing range that will be suitable for small utility application and use less than 106 GJ/hr (100 million Btu/hr). The first power plant is based on the Solar Turbines International (STI) Mars industrial gas turbine. The combined gas turbine/steam cycle is direct fired with No. 2 diesel fuel. A total installed cost for the system is estimated to be within the band 545 to 660 $/kW. The second power plant is based on STI's Centaur industrial gas turbine. The combined gas turbine/steam cycle is indirectly fired with solid fuel although it is intended that the installation can be initially fired with a liquid fuel.

  8. Ultrasonic evaluation of the effects of compressive residual stresses on aircraft engine turbine blades subjected to high cycle fatigue

    NASA Astrophysics Data System (ADS)

    Bray, Don E.; Suh, Ui; Hough, C. L. ``Mickey''

    2002-05-01

    Experiments conducted on titanium (Ti-64) turbine blades with the LCR ultrasonic wave at 20 MHz showed significant differences in untreated blades and blades treated to increase the subsurface compressive residual stress. Group 1 showed significant differences in the treated and untreated areas, the top and bottom of the blades, high cycle fatigue and cracked and uncracked conditions. Group 2 blades showed significant difference between untreated and treated travel-times at probes located at the blade leading edge.

  9. Operational strategies for dispatchable combined cycle plants, Part II

    SciTech Connect

    Nolan, J.P.; Landis, F.P.

    1996-11-01

    The Brush Cogeneration Facility is a dual-unit, combined cycle, cogeneration plant, operating in a dual cycling, automatically-dispatchable mode. Part I of this report described the contract, including automatic generation control (AGC) by Public Service Company of Colorado (PSCO), and the operation of Unit One. This part of the report covers the operation of Unit Two. Unit two is still in its operating infancy, but is showing that fuel efficiency and low emissions levels are not incompatible with cycling, load-following service. 1 fig.

  10. Configuration and performance of fuel cell-combined cycle options

    SciTech Connect

    Rath, L.K.; Le, P.H.; Sudhoff, F.A.

    1995-12-31

    The natural gas, indirect-fired, carbonate fuel-cell-bottomed, combined cycle (NG-IFCFC) and the topping natural-gas/solid-oxide fuel-cell combined cycle (NG-SOFCCC) are introduced as novel power-plant systems for the distributed power and on-site markets in the 20-200 mega-watt (MW) size range. The novel NG-IFCFC power-plant system configures the ambient pressure molten-carbonate fuel cell (MCFC) with a gas turbine, air compressor, combustor, and ceramic heat exchanger: The topping solid-oxide fuel-cell (SOFC) combined cycle is not new. The purpose of combining a gas turbine with a fuel cell was to inject pressurized air into a high-pressure fuel cell and to reduce the size, and thereby, to reduce the cost of the fuel cell. Today, the SOFC remains pressurized, but excess chemical energy is combusted and the thermal energy is utilized by the Carnot cycle heat engine to complete the system. ASPEN performance results indicate efficiencies and heat rates for the NG-IFCFC or NG-SOFCCC are better than conventional fuel cell or gas turbine steam-bottomed cycles, but with smaller and less expensive components. Fuel cell and gas turbine systems should not be viewed as competitors, but as an opportunity to expand to markets where neither gas turbines nor fuel cells alone would be commercially viable. Non-attainment areas are the most likely markets.