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Sample records for copolymer cast sheet

  1. Horizontal electromagnetic casting of thin metal sheets

    DOEpatents

    Hull, John R.; Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1987-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  2. Horizontal electromagnetic casting of thin metal sheets

    DOEpatents

    Hull, John R.; Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1988-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  3. Orientation of Microdomains of Block Copolymers by Zone casting

    NASA Astrophysics Data System (ADS)

    Tang, Chuanbing; Matyjaszewski, Krzysztof; Kowalewski, Tomasz

    2007-03-01

    As a ``bottom up'' method, the self-assembly of block copolymers plays a vital role in the development of soft lithography for the fabrication of microelectronic devices. A variety of methods have been developed toward better and more precise controlled patterns on solid substrates. This presentation will describe a novel solution casting technique, ``zone casting'', to induce orientation of cylindrical and lamellar microphase-separated domains of various block copolymers.

  4. Continuous Casting for Aluminum Sheet: a Product Perspective

    NASA Astrophysics Data System (ADS)

    Sanders, Robert E.

    2012-02-01

    Continuous casting processes have been used successfully for more than 50 years to reduce the cost of manufacturing a variety of aluminum rolled products. Approximately 25% of North American flat-rolled sheet and foil is sourced from twin-roll cast or slab cast processes. Twin roll-casters provide a cost-effective solution for producing foil and light-gauge sheet from relatively low-alloyed aluminum (1xxx and 8xxx alloys). Slab casters, particularly Hazelett twin-belt machines, are well utilized in the production of 3xxx or 5xxx painted building products which require moderate strength and good corrosion resistance. Both foil and painted sheet are cost-sensitive commodity products with well-known metallurgical and quality requirements. There have been extensive trials and modest successes with continuous cast can stock and automotive sheet. However, they have not been widely adopted commercially due to generally lower levels of surface quality and formability compared with sheet produced from scalped direct chill (DC) cast ingot. The metallurgical requirements for can and auto sheet are considered in more detail with emphasis on the microstructural features which limit their application, e.g., particle distribution, grain size, and texture. Looking forward, slab casting offers the most viable opportunity for producing strong (i.e., higher alloy content), formable structural auto sheet with acceptable surface quality.

  5. Numerical simulation and fabrication of silicon sheet via spin casting.

    PubMed

    Lee, Jaewoo; Kim, Hyunhui; Lee, Changbum; Kim, Joonsoo; Jang, Bo-Yun; Lee, Jinseok; Ahn, Youngsoo; Yoon, Wooyoung

    2013-05-01

    A spin-casting process for fabricating polycrystalline silicon sheets for use as solar cell wafers is proposed, and the parameters that control the sheet thickness are investigated. A numerical study of the fluidity of molten silicon indicates that the formation of thin silicon sheets without a mold and via spin casting is feasible. The faster the rotation speed of graphite mold, the thinner the thickness of sheet. After the spread of the molten silicon to cover the graphite mold with rotation speed of above 500 rpm, the solidification has to start. Silicon sheets can be produced by using the centrifugal force under appropriate experimental conditions. The spin-cast sheet had a vertical columnar microstructure due to the normal heat extraction to the substrate, and the sheet lifetime varied from 0.1 microS to 0.3 microS measured by using the microwave photoconductance decay (MW-PCD) to confirm that the spin-cast silicon sheet is applicable to photovoltaics. PMID:23858887

  6. Comparison of phosphor bronze metal sheet produced by twin roll casting and horizontal continuous casting

    NASA Astrophysics Data System (ADS)

    Hwang, J. D.; Li, B. J.; Hwang, W. S.; Hu, C. T.

    1998-08-01

    Much effort recently has been expended to study the strip casting process used to produce thin metal strip with a near final thickness. This process eliminates the need for hot rolling, consumes less energy, and offers a feasible method of producing various hard-to-shape alloys. The finer microstructure that results from the high cooling rate used during the casting process enhances mechanical properties. In this study, strips of phosphor bronzes (Cu-Sn-P) metal were produced using a twin roll strip casting process as well as a conventional horizontal continuous casting (HCC) process. The microstructures, macrosegregations, textures, and mechanical properties of the as-cast and as-rolled metal sheet produced by these two methods were examined carefully for comparative purposes. The results indicate that cast strip produced by a twin roll caster exhibit significantly less inverse segregation of tin compared to that produced by the HCC process. The mechanical properties including tensile strength, elongation, and microhardness of the products produced by the twin roll strip casting process are comparable to those of the HCC processed sheet. These properties meet specifications JIS H3110 and ASTM B 103M for commercial phosphor bronze sheet. The texture of the as-rolled sheet from these two processes, as measured from XRD pole figures, were found to be virtually the same, even though a significant difference exists between them in the as-cast condition.

  7. Electromagnetic augmentation for casting of thin metal sheets

    DOEpatents

    Hull, J.R.

    1987-10-28

    Thin metal sheets are cast by magnetically levitating molten metal deposited in a model within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled by the water-cooled walls of the mold to form a solid metal sheet. A conducting shield is electrically coupled to the molten metal sheet to provide a return path for eddy currents induced in the metal sheet by the current in the AC conducting coils. In another embodiment, a DC conducting coil is coupled to the metal sheet for providing a direct current therein which interacts with the magnetic field to levitate the moving metal sheet. Levitation of the metal sheet in both molten and solid forms reduces its contact pressure with the mold walls while maintaining sufficient engagement therebetween to permit efficient conductive cooling by the mold through which a coolant fluid may be circulated. 8 figs.

  8. Electromagnetic augmentation for casting of thin metal sheets

    DOEpatents

    Hull, John R.

    1989-01-01

    Thin metal sheets are cast by magnetically levitating molten metal deposited in a mold within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled by the water-cooled walls of the mold to form a solid metal sheet. A conducting shield is electrically coupled to the molten metal sheet to provide a return path for eddy currents induced in the metal sheet by the current in the AC conducting coils. In another embodiment, a DC conducting coil is coupled to the metal sheet for providing a direct current therein which interacts with the magnetic field to levitate the moving metal sheet. Levitation of the metal sheet in both molten and solid forms reduces its contact pressure with the mold walls while maintaining sufficient engagement therebetween to permit efficient conductive cooling by the mold through which a coolant fluid may be circulated. The magnetic fields associated with the currents in the aforementioned coils levitate the molten metal sheet while the mold provides for its lateral and vertical confinement. A leader sheet having electromagnetic characteristics similar to those of the molten metal sheet is used to start the casing process and precedes the molten metal sheet through the yoke/coil arrangement and mold and forms a continuous sheet therewith. The yoke/coil arrangement may be either U-shaped with a single racetrack coil or may be rectangular with a pair of spaced, facing bedstead coils.

  9. Thin sheet casting with electromagnetic pressurization

    DOEpatents

    Walk, Steven R.; Slepian, R. Michael; Nathenson, Richard D.; Williams, Robert S.

    1991-01-01

    An apparatus, method and system for the casting of thin strips or strips of metal upon a moving chill block that includes an electromagnet located so that molten metal poured from a reservoir onto the chill block passes into the magnetic field produced by the electromagnet. The electromagnet produces a force on the molten metal on said chill block in the direction toward said chill block in order to enhance thermal contact between the molten metal and the chill block.

  10. Method of casting silicon into thin sheets

    DOEpatents

    Sanjurjo, Angel; Rowcliffe, David J.; Bartlett, Robert W.

    1982-10-26

    Silicon (Si) is cast into thin shapes within a flat-bottomed graphite crucible by providing a melt of molten Si along with a relatively small amount of a molten salt, preferably NaF. The Si in the resulting melt forms a spherical pool which sinks into and is wetted by the molten salt. Under these conditions the Si will not react with any graphite to form SiC. The melt in the crucible is pressed to the desired thinness with a graphite tool at which point the tool is held until the mass in the crucible has been cooled to temperatures below the Si melting point, at which point the Si shape can be removed.

  11. Vacuum Die Casting of Silicon Sheet for Photovoltaic Applications

    NASA Technical Reports Server (NTRS)

    1979-01-01

    The development of a vacuum die-casting process for producing silicon sheet suitable for photovoltaic cells with a terrestrial efficiency greater than 12 percent and having the potential to be scaled for large quantity production is considered. The initial approach includes: (1) obtaining mechanical design parameters by using boron nitride, which has been shown to non-wetting to silicon; (2) optimizing silicon nitride material composition and coatings by sessile drop experiments; (3) testing effectiveness of fluoride salt interfacial media with a graphite mold; and (4) testing the effect of surface finish using both boron nitride and graphite. When the material and mechanical boundary conditions are established, a finalized version of the prototype assembly will be constructed and the casting variables determined.

  12. Modern processes of production of thin sheets and strips by continuous casting

    NASA Astrophysics Data System (ADS)

    Smirnov, A. N.

    2012-06-01

    The history of the development of producing thin sheets and strips by continuous casting methods is considered. The mechanism of this sheet formation during casting of steel in a two-roll continuous caster is described. The advantages of this process over the corresponding traditional technologies are discussed.

  13. Effects of solvent casting copolymer materials as related to mechanical properties.

    PubMed

    Bagrodia, S; Wilkes, G L

    1976-01-01

    Using a well characterized series of styrene butadiene triblock copolymers a systematic study was carried out to determine the influence of casting solvent, used for film preparation, on the final mechanical properties. The results clearly indicate that in the range of styrene contents of 30-40 mol %, the modulus behavior is greatly affected as the solubility parameter of the casting solvent, delta, is varied. Specifically, the modulus increases as delta increases to the value of polystyrene. At lower or higher styrene content, the properties are influenced but to a much lesser degree. Other mechanical properties measured were yield stress and breaking stress. The ramifications of these data are discussed in light of preparing prosthetic material via solvent casting. PMID:1249085

  14. A silicon sheet casting experiment. [for solar cell water production

    NASA Technical Reports Server (NTRS)

    Bickler, D. B.; Sanchez, L. E.; Sampson, W. J.

    1980-01-01

    The casting of silicon blanks for solar cells directly without slicing is an exciting concept. An experiment was performed to investigate the feasibility of developing a machine that casts wafers directly. A Czochralski furnace was modified to accept a graphite ingot-simulating fixture. Silicon was melted in the middle of the ingot simulator in a boron nitride mold. Sample castings showed reasonable crystal size. Solar cells were made from the cast blanks. The performance is reported.

  15. Instantaneous Formation of Block Copolymer Patterns via Solvo-Thermal Casting Process

    NASA Astrophysics Data System (ADS)

    Jung, Hyun Jung; Woo, Sanghoon; Huh, June; Bang, Joona

    2015-03-01

    A self-assembly of block copolymers (BCPs) exhibits one of the most promising alternative methods for the next-generation lithography. Many semiconductor companies have explored the possibility of implementing this process in actual chip process, whereas the critical challenges such as feature size control, defect density, and long processing time need to be overcome. Regarding the BCP process, the formation of BCP patterns usually requires long processing time via thermal or solvent annealing. Herein we developed a simple processing method to promote a microphase separation of BCPs using solvo-thermal spin casting process. Spin casting has a very similar mechanism to solvent vapor annealing but its short process time prevents BCP chains from reaching equilibrium morphology. To maximize the chain mobility, we employed a high boiling point solvent and also applied the heat during spin casting. As a result, a well ordered BCP patterns were obtained within less than 5 min via solvo-thermal casting process without further additional annealing step.

  16. Differences in microstructure and texture of Al-Mg sheets produced by twin-roll continuous casting and by direct-chill casting

    SciTech Connect

    Slamova, M.; Karlik, M.; Robaut, F.; Slama, P.; Veron, M

    2002-10-15

    Over the last two decades, the use of aluminum sheets in automotive applications has increased. Aluminum sheets are currently produced from direct-chill (DC) cast plates. The need for low-cost aluminum sheets is a challenge for the development of new materials produced by twin-roll continuous (TRC) casting and cold rolling. It is expected that the sheets produced from these different casting procedures can differ in their microstructure. Therefore, they can exhibit different formability behavior. The paper presents the results of the microstructural characterization and texture evaluation of aluminum sheets produced by both technologies. Sheets produced from twin-roll cast materials have much finer and more numerous second-phase particles, the grain structures of both types of materials are similar. Electron backscatter diffraction (EBSD) and X-ray diffraction techniques were used for texture evaluation and both confirmed the presence of stronger cube texture in the strips produced from DC-cast plates.

  17. Rapid solution casting under vacuum of very thick sheets of a segmented polyurethane elastomer

    NASA Technical Reports Server (NTRS)

    Cuddihy, E. F.; Moacanin, J.

    1981-01-01

    A technique has been developed for rapidly casting from solution under vacuum smooth, bubble-free, clear-white and uniformly thick (about 0.20 cm) sheets of a segmented polyurethane elastomer. The casting is carried out from dimethylformamide solutions inside temperature-controlled air-circulated ovens in order to minimize the establishment of thermal gradients throughout the casting solution. The technique produces quality sheets in 9 days, compared with 40-45 days for an inferior film produced in open pans.

  18. Process-directed self-assembly of multiblock copolymers: Solvent casting vs spray coating

    NASA Astrophysics Data System (ADS)

    Tang, Q.; Tang, J.; Müller, M.

    2016-07-01

    Using computer simulation of a soft, coarse-grained model and self-consistent field theory we investigate how collapsed, globular chain conformations in the initial stages of structure formation, which are produced by spray-coating, affect the single-chain structure and morphology of microphase-separated multiblock copolymers. Comparing spray-coated films with films that start from a disordered state of Gaussian chains, we observe that the collapsed molecular conformations in the initial stage give rise to (1) a smaller fraction of blocks that straddle domains (bridges), (2) a significant reduction of the molecular extension normal to the internal interfaces, and (3) a slightly larger lamellar domain spacing in the final morphology. The relaxation of molecular conformations towards equilibrium is very protracted for both processes - solvent casting and spray coating. These findings illustrate that the process conditions of the copolymer materials may significantly affect materials properties (such as mechanical properties) because the system does not reach thermal equilibrium on the relevant time scales.

  19. Role of Polyalanine Domains in -Sheet Formation in Spider Silk Block Copolymers

    SciTech Connect

    Rabotyagova, O.; Cebe, P; Kaplan, D

    2010-01-01

    Genetically engineered spider silk-like block copolymers were studied to determine the influence of polyalanine domain size on secondary structure. The role of polyalanine block distribution on {beta}-sheet formation was explored using FT-IR and WAXS. The number of polyalanine blocks had a direct effect on the formation of crystalline {beta}-sheets, reflected in the change in crystallinity index as the blocks of polyalanines increased. WAXS analysis confirmed the crystalline nature of the sample with the largest number of polyalanine blocks. This approach provides a platform for further exploration of the role of specific amino acid chemistries in regulating the assembly of {beta}-sheet secondary structures, leading to options to regulate material properties through manipulation of this key component in spider silks.

  20. Superplastic Response of Continuously Cast AZ31B Magnesium Sheet Alloys

    NASA Astrophysics Data System (ADS)

    Boileau, J. M.; Friedman, P. A.; Houston, D. Q.; Luckey, S. G.

    2010-06-01

    Magnesium sheet is typically produced for commercial applications with the traditional DC-ingot casting method. As a result of the hexagonal close-packed crystallographic structure in magnesium, multiple rolling passes and annealing steps are required to reduce the thickness of the ingots. Thus, high fabrication costs characterize the creation of magnesium sheet suitable for common forming operations. Recently, continuous casting (CC) technology, where molten metal is solidified directly into sheet form, has been applied to magnesium alloys; this method has shown the potential to significantly reduce the cost of fabricating magnesium sheet alloys. In order to understand the viability of the CC process, a study was conducted to investigate the superplastic potential of alloys produced by this method. This study focused on AZ31B Mg that was continuously-cast on twin-roll casters from three different suppliers. These three materials were compared with a production DC-cast AZ31B alloy in terms of microstructure, elevated-temperature tensile properties, and superplastic forming response. The data from this study found that microstructural features such as grain size and segregation can significantly affect the forming response. Additionally, the CC alloys can have equivalent or superior SPF response compared to DC-cast alloys, as demonstrated in both elevated temperature tensile tests and superplastic forming trials using a rectangular pan die.

  1. The Deformation of Clad Aluminum Sheet Produced By Direct Chill Casting

    NASA Astrophysics Data System (ADS)

    Lloyd, David J.; Gallerneault, Mark; Wagstaff, Robert B.

    2010-08-01

    The tensile and bending response of AA3003/AA6111 sheet produced by direct chill casting has been investigated. It is shown that the interface strength of the clad sheet has a minimum value of 175 MPa, and failure does not occur in the interface. The yield strength of the clad sheet obeys the rule of mixtures, and up to a cladding thickness of 100 μm—which was the thickest investigated—the work hardening behavior and tensile response are essentially unaffected by the presence of the cladding. The bending response of the sheet is improved greatly by the presence of ductile cladding, which was the case for prestrained and aged sheet. Under bending, failure is initiated in the lower bendability core and then eventually propagates through the more ductile cladding, which yields the final bend failure.

  2. Horizontal and vertical twin-belt casting of 1-inch-thin sections of sheet steel

    SciTech Connect

    Moore, M.R.; Daniel, S.S.; Ozgu, M.R.

    1988-01-01

    Innovative horizontal and vertical twin-belt casting systems were developed and tested in casting trials to provide alternative approaches to solving the crux technical problem of feeding liquid steel into the thin mold gap so as to achieve the excellent as-cast surface quality necessary to allow subsequent direct rolling of top-quality sheet. The horizontal approach involved an innovative feeding system to feed the 1-inch-thick caster entry, but the twin-belt Hazelett machine itself was largely conventional. In contrast, the opened-up entry of the vertical twin-belt machine allowed the use of conventional lathe tube and flux pouring systems, but the machine itself was complex and deformed the casting down to the 1-inch thickness. Extensive modeling work was done to support both approaches. 15 refs., 21 figs., 1 tab.

  3. Semi-solid Twin-roll Casting Process of Magnesium Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Watari, H.; Davey, K.; Rasgado, M. T. Alonso; Haga, T.; Koga, N.

    2004-06-01

    An experimental approach has been performed to ascertain the effectiveness of semi-solid strip casting using a horizontal twin roll caster. The demand for light-weight products with high strength has grown recently due to the rapid development of automobile and aircraft technology. One key to such development has been utilization of magnesium alloys, which can potentially reduce the total product weight. However, the problems of utilizing magnesium alloys are still mainly related to high manufacturing cost. One of the solutions to this problem is to develop magnesium casting-rolling technology in order to produce magnesium sheet products at competitive cost for commercial applications. In this experiment, magnesium alloy AZ31B was used to ascertain the effectiveness of semi-solid roll strip casting for producing magnesium alloy sheets. The temperature of the molten magnesium, and the roll speeds of the upper and lower rolls, (which could be changed independently), were varied to find an appropriate manufacturing condition. Rolling and heat treatment conditions were changed to examine which condition would be appropriate for producing wrought magnesium alloys with good formability. Microscopic observation of the crystals of the manufactured wrought magnesium alloys was performed. It has been found that a limiting drawing ratio of 2.7 was possible in a warm deep drawing test of the cast magnesium alloy sheets after being hot rolled.

  4. Novel strip-cast Mg/Al clad sheets with excellent tensile and interfacial bonding properties

    NASA Astrophysics Data System (ADS)

    Kim, Jung-Su; Lee, Dong Ho; Jung, Seung-Pill; Lee, Kwang Seok; Kim, Ki Jong; Kim, Hyoung Seop; Lee, Byeong-Joo; Chang, Young Won; Yuh, Junhan; Lee, Sunghak

    2016-06-01

    In order to broaden industrial applications of Mg alloys, as lightest-weight metal alloys in practical uses, many efforts have been dedicated to manufacture various clad sheets which can complement inherent shortcomings of Mg alloys. Here, we present a new fabrication method of Mg/Al clad sheets by bonding thin Al alloy sheet on to Mg alloy melt during strip casting. In the as-strip-cast Mg/Al clad sheet, homogeneously distributed equi-axed dendrites existed in the Mg alloy side, and two types of thin reaction layers, i.e., γ (Mg17Al12) and β (Mg2Al3) phases, were formed along the Mg/Al interface. After post-treatments (homogenization, warm rolling, and annealing), the interfacial layers were deformed in a sawtooth shape by forming deformation bands in the Mg alloy and interfacial layers, which favorably led to dramatic improvement in tensile and interfacial bonding properties. This work presents new applications to multi-functional lightweight alloy sheets requiring excellent formability, surface quality, and corrosion resistance as well as tensile and interfacial bonding properties.

  5. Novel strip-cast Mg/Al clad sheets with excellent tensile and interfacial bonding properties

    PubMed Central

    Kim, Jung-Su; Lee, Dong Ho; Jung, Seung-Pill; Lee, Kwang Seok; Kim, Ki Jong; Kim, Hyoung Seop; Lee, Byeong-Joo; Chang, Young Won; Yuh, Junhan; Lee, Sunghak

    2016-01-01

    In order to broaden industrial applications of Mg alloys, as lightest-weight metal alloys in practical uses, many efforts have been dedicated to manufacture various clad sheets which can complement inherent shortcomings of Mg alloys. Here, we present a new fabrication method of Mg/Al clad sheets by bonding thin Al alloy sheet on to Mg alloy melt during strip casting. In the as-strip-cast Mg/Al clad sheet, homogeneously distributed equi-axed dendrites existed in the Mg alloy side, and two types of thin reaction layers, i.e., γ (Mg17Al12) and β (Mg2Al3) phases, were formed along the Mg/Al interface. After post-treatments (homogenization, warm rolling, and annealing), the interfacial layers were deformed in a sawtooth shape by forming deformation bands in the Mg alloy and interfacial layers, which favorably led to dramatic improvement in tensile and interfacial bonding properties. This work presents new applications to multi-functional lightweight alloy sheets requiring excellent formability, surface quality, and corrosion resistance as well as tensile and interfacial bonding properties. PMID:27245687

  6. Novel strip-cast Mg/Al clad sheets with excellent tensile and interfacial bonding properties.

    PubMed

    Kim, Jung-Su; Lee, Dong Ho; Jung, Seung-Pill; Lee, Kwang Seok; Kim, Ki Jong; Kim, Hyoung Seop; Lee, Byeong-Joo; Chang, Young Won; Yuh, Junhan; Lee, Sunghak

    2016-01-01

    In order to broaden industrial applications of Mg alloys, as lightest-weight metal alloys in practical uses, many efforts have been dedicated to manufacture various clad sheets which can complement inherent shortcomings of Mg alloys. Here, we present a new fabrication method of Mg/Al clad sheets by bonding thin Al alloy sheet on to Mg alloy melt during strip casting. In the as-strip-cast Mg/Al clad sheet, homogeneously distributed equi-axed dendrites existed in the Mg alloy side, and two types of thin reaction layers, i.e., γ (Mg17Al12) and β (Mg2Al3) phases, were formed along the Mg/Al interface. After post-treatments (homogenization, warm rolling, and annealing), the interfacial layers were deformed in a sawtooth shape by forming deformation bands in the Mg alloy and interfacial layers, which favorably led to dramatic improvement in tensile and interfacial bonding properties. This work presents new applications to multi-functional lightweight alloy sheets requiring excellent formability, surface quality, and corrosion resistance as well as tensile and interfacial bonding properties. PMID:27245687

  7. Evaluation and Characterization of In-Line Annealed Continuous Cast Aluminum Sheet

    SciTech Connect

    Dr Subodh K. Das

    2006-01-17

    This R&D program will develop optimized, energy-efficient thermo-mechanical processing procedures for in-line annealing of continuously cast hot bands of two 5000 series aluminum alloys (5754 and 5052). The implementation of the R&D will result in the production of sheet with improved formability at high levels of productivity consistency and quality. The proposed R&D involves the following efforts: (1) Design and build continuous in-line annealing equipment for plant-scale trials; (2) Carry out plant-scale trials at Commonwealth Aluminum Corp.'s (CAC) plant in Carson; (3) Optimize the processing variables utilizing a metallurgical model for the kinetics of microstructure and texture evolution during thermo-mechanical processing; (4) Determine the effects of processing variables on the microstructure, texture, mechanical properties, and formability of aluminum sheet; (5) Develop design parameters for commercial implementation; and (6) Conduct techno-economic studies of the recommended process equipment to identify impacts on production costs. The research and development is appropriate for the domestic industry as it will result in improved aluminum processing capabilities and thus lead to greater application of aluminum in various industries including the automotive market. A teaming approach is critical to the success of this effort as no single company alone possesses the breadth of technical and financial resources for successfully carrying out the effort. This program will enable more energy efficient aluminum sheet production technology, produce consistent high quality product, and have The proposal addresses the needs of the aluminum industry as stated in the aluminum industry roadmap by developing new and improved aluminum processes utilizing energy efficient techniques. The effort is primarily related to the subsection on Rolling and Extrusion with the R&D to address energy and environmental efficiencies in aluminum manufacturing and will provide

  8. Characterization and formability of continuous-cast AZ31B magnesium alloy sheets

    SciTech Connect

    Rohatgi, Aashish; Herling, Darrell R; Nyberg, Eric A

    2009-09-24

    The goal of this work is to understand the inter-relationship between the initial properties of continuous-cast magnesium alloy (AZ31B) sheets and their subsequent formability and post-formed mechanical performance for use in cost-effective, lightweight, automotive body panels. As-received sheets, provided by the Automotive Metals Division (AMD-602) team, were characterized by surface roughness measurements using mechanical profilometry. The arithmetic mean deviation of profile (Ra) and the maximum two-point height of profile (Ry) of the as-received sheets ranged from ~0.2-2 μm and ~2-15 μm, respectively. Several commercial lubricants were evaluated by thermal analysis and the liquid phase of the lubricants was found to evaporate/decompose upon heating leaving behind a solid residue upon heating to temperatures exceeding ~125-150°C. Elevated temperature bending-under-tension (BUT) friction tests were conducted at 350°C and the coefficient-of-friction values ranged from a minimum of ~0.1 (for tungsten disulfide lubricant) to ~0.7 when no lubricant was used. These results, in conjunction with those from the forming trials conducted by the AMD-602 team, will be eventually used to determine the role of sheet-die friction in determining the formability of AZ31B sheets.

  9. Microstructure and crystallographic texture of strip-cast 4.3wt%Si steel sheet

    SciTech Connect

    Park, J.Y.; Oh, K.H.; Ra, H.Y.

    1999-03-19

    Since grain oriented silicon steel sheet was invented in 1935 by Goss, the material has been of considerable fundamental and technological interest to improve the sharpness of Goss orientation {l_brace}110{r_brace}{l_angle}100{r_angle} etc. In the present study, a Fe-4.3wt%Si strip was produced by the vertical type twin roll strip casting process and the microstructure and texture through the thickness direction were studied by optical metallography and quantitative X-ray texture analysis. The inhomogeneity of the texture and microstructure through the thickness direction were investigated.

  10. Ductility improvement of direct-cast gamma TiAl-based alloy sheet

    SciTech Connect

    Hanamura, Toshihiro; Hashimoto, Keizo

    1997-12-31

    For improving the room temperature tensile ductility of direct-cast gamma TiAl sheets without affecting their high-temperature strength, direct sheet casting with TiB{sub 2} particle dispersion is employed and conducted. The TiB{sub 2} addition and rapid cooling results in the formation of a fine equiaxed grain microstructure with an average grain size of {approximately}10{micro}m, contributing to the increase in the room temperature ductility to 2.1% with the high-temperature tensile strength kept at about 200 MPa. This improvement of room-temperature ductility is attributable to the following fact. The high oxygen content of this material, about 2,500 wt.ppm, is not harmful to the tensile ductility when the oxygen is in the solid solution of the {alpha}{sub 2} lamellar phase or in oxide particles, which are fine enough not to cause brittleness to the matrix. From these findings, a principle is proposed that oxygen is not harmful to the ductility of gamma TiAl when its microstructure containing oxygen is fine enough.

  11. Nanomechanical properties of solvent cast polystyrene and poly(methyl methacrylate) polymer blends and self-assembled block copolymers

    NASA Astrophysics Data System (ADS)

    Lorenzoni, Matteo; Evangelio, Laura; Nicolet, Célia; Navarro, Christophe; San Paulo, Alvaro; Rius, Gemma; Pérez-Murano, Francesc

    2015-07-01

    The nanomechanical properties of solvent-cast polymer thin films have been investigated using PeakForce™ Quantitative Nanomechanical Mapping. The samples consisted of films of polystyrene (PS) and poly(methyl methacrylate) (PMMA) obtained after the dewetting of toluene solution on a polymeric brush layer. Additionally, we have probed the mechanical properties of poly(styrene-b-methyl methacrylate) block copolymers (BCP) as randomly oriented thin films. The probed films have a critical thickness <50 nm and present features to be resolved <42 nm. The Young's modulus values obtained through several nanoindentation experiments present a good agreement with previous literature, suggesting that the PeakForce™ technique could be crucial for BCP investigations, e.g., as a predictor of the mechanical stability of the different phases.

  12. Hybrid hydrogels self-assembled from graft copolymers containing complementary β-sheets as hydroxyapatite nucleation scaffolds.

    PubMed

    Wu, Larisa C; Yang, Jiyuan; Kopeček, Jindřich

    2011-08-01

    A biomimetic material that can assist bone tissue regeneration was proposed. A bone scaffold based on a hybrid hydrogel self-assembled from N-(2-hydroxypropyl)methacrylamide (HPMA) copolymers grafted with complementary β-sheet peptides was designed. Investigation of self-assembly by circular dichroism spectroscopy suggested that hydrogel formation was triggered through association of the complementary β-sheet motifs. Congo Red and thioflavin T binding, as well as transmission electron microscopy confirmed the formation of a fibril network. Besides mimicking the natural bone extracellular matrix and maintaining preosteoblast cells viability, this hydrogel, as shown by scanning electron microscopy and Fourier transform infrared spectroscopy, provided surfaces characterized by epitaxy that favored hydroxyapatite-like crystal nucleation and growth potentially beneficial for biointegration. PMID:21549421

  13. Hybrid hydrogels self-assembled from graft copolymers containing complementary β-sheets as hydroxyapatite nucleation scaffolds

    PubMed Central

    Wu, Larisa C.; Yang, Jiyuan; Kopeček, Jindřich

    2011-01-01

    A biomimetic material that can assist bone tissue regeneration was proposed. A bone scaffold based on a hybrid hydrogel self-assembled from N-(2-hydroxypropyl)methacrylamide (HPMA) copolymers grafted with complementary β-sheet peptides was designed. Investigation of self-assembly by circular dichroism spectroscopy suggested that hydrogel formation was triggered through association of the complementary β-sheet motifs. Congo Red and thioflavin T binding, as well as transmission electron microscopy confirmed the formation of a fibril network. Besides mimicking the natural bone extracellular matrix and maintaining preosteoblast cells viability, this hydrogel, as shown by scanning electron microscopy and Fourier transform infrared spectroscopy, provided surfaces characterized by epitaxy that favored hydroxyapatite-like crystal nucleation and growth potentially beneficial for biointegration. PMID:21549421

  14. Superplastic Formability of AZ31 Magnesium Alloy Sheets Produced by Twin Roll Casting and Sequential Hot Rolling

    NASA Astrophysics Data System (ADS)

    Yu, Yandong; Lin, Kai; Jiang, Peng

    2013-07-01

    In this paper, superplastic tensile testing and gas bulging forming of AZ31 and AZ31 + Y + Sr magnesium alloys produced by twin roll casting (TRC) and sequential hot rolling were carried out. At 673 K, the superplastic formability of the TRC AZ31 magnesium alloy sheets added Y and Sr elements has improved significantly compared to the common TRC AZ31 sheets. Formations of cavities on the bulging part go through three stages of the nucleation, growth and aggregation, finally cavities merging lead to rupture at the top of the bulging part.

  15. Waste minimization assessment for a manufacturer of iron castings and fabricated sheet metal parts

    SciTech Connect

    Fleischman, M.; Harris, J.J.; Handmaker, A.; Looby, G.P.

    1995-08-01

    The U.S. Environmental Protection Agency (EPA) has funded a pilot project to assist small and medium-size manufacturers who want to minimize their generation of waste but who lack the expertise to do so. Waste Minimization Assessment Centers (WMACs) were established at selected universities and procedures were adapted from the EPA Waste Minimization Opportunity Assessment Manual. That document has been superseded by the Facility Pollution Prevention Guide. The WMAC team at the University of Louisville performed an assessment at a plant that manufactures iron castings and fabricated sheet metal parts. Foundry operations include mixing and mold formation, core making, metal pouring, shakeout, finishing, and painting. Cutting, shaping, and welding are the principal metal fabrication operations. The team`s report, detailing findings and recommendations indicated that paint-related wastes are generated in large quantities, and that significant waste reduction and cost savings could be realized by installing a dry powder coating system or by replacing conventional air spray paint guns with high-volume low-pressure spray guns. This research brief was developed by the principal investigators and EPA`s National Risk Management Research Laboratory, Cincinnati, OH, to announce key findings of an ongoing research project that is fully documented in a separate report of the same title available from University City Science Center.

  16. Disulfide-Based Diblock Copolymer Worm Gels: A Wholly-Synthetic Thermoreversible 3D Matrix for Sheet-Based Cultures.

    PubMed

    Simon, Karen A; Warren, Nicholas J; Mosadegh, Bobak; Mohammady, Marym R; Whitesides, George M; Armes, Steven P

    2015-12-14

    It is well-known that 3D in vitro cell cultures provide a much better model than 2D cell cultures for understanding the in vivo microenvironment of cells. However, significant technical challenges in handling and analyzing 3D cell cultures remain, which currently limits their widespread application. Herein, we demonstrate the application of wholly synthetic thermoresponsive block copolymer worms in sheet-based 3D cell culture. These worms form a soft, free-standing gel reversibly at 20-37 °C, which can be rapidly converted into a free-flowing dispersion of spheres on cooling to 5 °C. Functionalization of the worms with disulfide groups was found to be essential for ensuring sufficient mechanical stability of these hydrogels to enable long-term cell culture. These disulfide groups are conveniently introduced via statistical copolymerization of a disulfide-based dimethacrylate under conditions that favor intramolecular cyclization and subsequent thiol/disulfide exchange leads to the formation of reversible covalent bonds between adjacent worms within the gel. This new approach enables cells to be embedded within micrometer-thick slabs of gel with good viability, permits cell culture for at least 12 days, and facilitates recovery of viable cells from the gel simply by incubating the culture in buffer at 4 °C (thus, avoiding the enzymatic degradation required for cell harvesting when using commercial protein-based gels, such as Matrigel). PMID:26509930

  17. A mathematical model of the heat and fluid flows in direct-chill casting of aluminum sheet ingots and billets

    NASA Astrophysics Data System (ADS)

    Mortensen, Dag

    1999-02-01

    A finite-element method model for the time-dependent heat and fluid flows that develop during direct-chill (DC) semicontinuous casting of aluminium ingots is presented. Thermal convection and turbulence are included in the model formulation and, in the mushy zone, the momentum equations are modified with a Darcy-type source term dependent on the liquid fraction. The boundary conditions involve calculations of the air gap along the mold wall as well as the heat transfer to the falling water film with forced convection, nucleate boiling, and film boiling. The mold wall and the starting block are included in the computational domain. In the start-up period of the casting, the ingot domain expands over the starting-block level. The numerical method applies a fractional-step method for the dynamic Navier-Stokes equations and the “streamline upwind Petrov-Galerkin” (SUPG) method for mixed diffusion and convection in the momentum and energy equations. The modeling of the start-up period of the casting is demonstrated and compared to temperature measurements in an AA1050 200×600 mm sheet ingot.

  18. Textured substrate method for the direct continuous casting of steel sheet; Final report

    SciTech Connect

    Gaspar, T.; Hackman, L.E.; Hsiao, Yu-Hsian; Daehn, G.

    1990-03-30

    The three goals of this research project were to demonstrate the feasibility of casting steel strip up to 2 mm (0.079 in) thick on a textured chill roll, to develop the thermal-mechanical processing to optimize the properties of the steel strip and to measure the properties of the steel strip as a function of casting and metalworking variables. Each of these goals have been realized. Type 304 stainless strip measuring up to 329 mm (12.9 in) wide and up to 1.98 mm (0.078 in) thick was cast on a 600 mm (24 in) copper chill roll with a 14 pitch, 60 degree diamond knurl pattern machined on it`s circumference. The casting speed was 0.15 m/s and the depth of liquid steel in contact with the chill roll was approximately 127 m (5 in). The most important process variables are the texture on the chill roll, the chemistry and temperature of the liquid steel, the depth of liquid in contact with the chill roll and the casting speed. It has been shown that thermal mechanical treatment can significantly improve both the surface finish and mechanical properties of Type 304 stainless steel. Cold rolling in excess of 30% reduction serves to completely eliminate the textured pattern from direct cast Type 304 stainless steel strips. Furthermore, cold rolling followed by annealing can produce commercial ingot metallurgy steels. Specifically, for Type 304 stainless steel, 30% cold rolling followed by a 40 minute anneal at 1100 {degree}C (2012 {degree}F) produced equiaxed austenite grains with an average diameter of approximately 20 {mu}m (0.0008 in), and this material gives approximately 45% elongation to failure with and ultimate tensile strength of 660 MPa (96 ksi). 27 refs., 40 figs., 7 tabs.

  19. Textured substrate method for the direct continuous casting of steel sheet: Technical progress report No. 4

    SciTech Connect

    Gaspar, T.

    1989-07-14

    The overall objective of this research project will be to demonstrate the feasibility of casting rapidly solidified steel strip 2 mm (0.080 in.) thick or greater using a textured chill block as described in US Patent No. 4,705,095, issues on November 10, 1987, to Ribbon Technology Corporation. The effect of melt overflow process variables on strip dimensions and uniformity will be investigated. Process variables include, but are not limited to, the following: super heat of the melt; wetting of substrate material; tundish design; and casting speed. Type 304 stainless and AISI 1020 standard carbon steel will be investigated.

  20. Textured substrate method for the direct continuous casting of steel sheet: Technical progress report No. 1

    SciTech Connect

    Gaspar, T.

    1988-10-21

    The overall objective of this research project will be to demonstrate the feasibility of casting rapidly solidified steel strip 2 mm (0.080 in.) thick or greater using a textured chill block as described in US Patent No. 4,705,095, issued on November 10, 1987, to Ribbon Technology Corporation. The effect of melt overflow process variables on strip dimensions and uniformity will be investigated. Process variables include, but are not limited to, the following: super heat of the melt; wetting of substrate material; tundish design; and casting speed. Type 304 stainless steel and AISI 1020 standard carbon steel will be investigated.

  1. Vacuum forming of thermoplastic sheet results in low-cost investment casting patterns

    NASA Technical Reports Server (NTRS)

    Clarke, A. E., Jr.

    1964-01-01

    Vacuum forming of a sheet of thermoplastic material around a mandrel conforming to the shape of the finished object provides a pattern for an investment mold. The thickness of the metal part is determined by the thickness of the plastic pattern.

  2. Microstructure and Crystallographic Texture of Strip-Cast FE-3.2%SI Steel Sheet

    NASA Astrophysics Data System (ADS)

    Xu, Y. B.; Yu, Y. M.; Cao, G. M.; Li, C. S.; Wang, G. D.; Jiang, Z. Y.

    Fe-3.2%Si steel strips were produced using vertical type twin casting process, and the changes of microstructure and texture trough thickness direction were analyzed. The equiaxed grains of approximately 44.6µm were observed in the center layer, the great mass of columnar dendrite was formed near the surface, and the dendrite truck mainly developed in the transverse direction with respect to the casting direction of about 45° or less. From the subsurface to the center, the volume fraction of the Goss texture (110)[001] gradually decreases. The Goss {110} <001> components at the surface are two times those at the center layer, the {001} <100> components are three times those at the center layer, and the overall texture components are similar to that of the hot-rolled oriented silicon steel strip. The minor α texture could be found from the φ2=45° sections of ODF, and there is no remarkable composition segregation of Si element in the thickness direction of thin strip.

  3. Bamboo leaf-like micro-nano sheets self-assembled by block copolymers as wafers for cells.

    PubMed

    Zhu, Wen; Peng, Bo; Wang, Jing; Zhang, Ke; Liu, Lixin; Chen, Yongming

    2014-12-01

    Bamboo leaf shaped poly(ethylene oxide)-b-poly(ϵ-caprolactone) (PEO-b-PCL) sheets were prepared via crystallization-driven self-assembly. By selecting an appropriate mixed solvent, the polymer sheets, with a PCL single-crystal layer sandwiched by two PEO layers, were obtained efficiently. The morphology and structure of the sheets were characterized by microscopes and diffraction techniques. As a non-spherical model particle, endocytosis of the sheets was investigated on RAW 264.7, U937, HUVECs, HeLa, and 293 T cells. The polymer sheets, just like wafers for cells, displayed a selective internalization to different cells, which showed a potential application in accurate cell targeting drug delivery and imaging. PMID:25205068

  4. Interdendritic Strain and Macrosegregation-Coupled Phenomena for Interdendritic Crack Formation in Direct-Chill Cast Sheet Ingots

    NASA Astrophysics Data System (ADS)

    EL-Bealy, Mostafa Omar

    2012-06-01

    In a study of the early stages of dendritic solidification in the direct-chill cast sheet ingots, the coupled effect of interdendritic strain and macrosegregation on the interdendritic cracks formation in dendritic equiaxed structure has been investigated by the metallographic study of ingot samples and by performing a set of mathematical analyses for AA-6061 and AA-1050 aluminum alloys. The metallographic investigation contains microstructure examinations and macrosegregation measurements of collected samples from plant trials. The mathematical analysis consists of a two-dimensional (2-D) fluid flow, heat flow, interdendritic strain, and macrosegregation-coupled model. Also, a simple approach to measure interdendritic crack has been developed based on the accumulative interdendritic strain criterion, local dendritic phases, and the crystal distortion correlation factor resulting from steep positive local segregation. The model predications have clarified the effect of high positive macrosegregation on the surface and subsurface interdendritic crack formation. It has been revealed that interdendritic strain starts to generate just below the liquidus temperature, resulting from shrinkage of liquid→solid phase transformation and contraction of dendritic solid in the incoherent mushy region. In this region, the coupled effect of the shrinkage/contraction mechanism increases the interdendritic distances between equiaxed crystals and the interdendritic crack begins to nucleate. Subsequently, in the coherent mushy region, the different interdendritic strain sources start to affect significantly the distances between equiaxed crystals in a diverse way, and therefore, the final morphology of interdendritic crack begins to form. The mechanism of interdendritic crack formation during dendritic equiaxed structure solidification and the possible solutions to this problem are discussed.

  5. Imide/Arylene Ether Copolymers

    NASA Technical Reports Server (NTRS)

    Jensen, Brian J.; Hergenrother, Paul M.; Bass, Robert G.

    1991-01-01

    New imide/arylene ether copolymers prepared by reacting anhydride-terminated poly(amic acids) with amine-terminated poly(arylene ethers) in polar aprotic solvents. Each resulting copolymer may have one glass-transition temperature or two, depending on chemical structure and/or compatibility of block units. Most of copolymers form tough, solvent-resistant films with high tensile properties. Films cast from solution tough and flexible, and exhibit useful thermal and mechanical properties. Potentially useful as moldings, adhesives, or composite matrices. Because of flexible arylene ether blocks, these copolymers easier to process than polyimides.

  6. Polyether/Polyester Graft Copolymers

    NASA Technical Reports Server (NTRS)

    Bell, Vernon L., Jr.; Wakelyn, N.; Stoakley, D. M.; Proctor, K. M.

    1986-01-01

    Higher solvent resistance achieved along with lower melting temperature. New technique provides method of preparing copolymers with polypivalolactone segments grafted onto poly (2,6-dimethyl-phenylene oxide) backbone. Process makes strong materials with improved solvent resistance and crystalline, thermally-reversible crosslinks. Resulting graft copolymers easier to fabricate into useful articles, including thin films, sheets, fibers, foams, laminates, and moldings.

  7. Self-assembly Morphology and Crystallinity Control of Di-block Copolymer Inspired by Spider Silk

    NASA Astrophysics Data System (ADS)

    Huang, Wenwen; Krishnaji, Sreevidhya; Kaplan, David; Cebe, Peggy

    2012-02-01

    To obtain a fuller understanding of the origin of self-assembly behavior, and thus be able to control the morphology of biomaterials with well defined amino acid sequences for tissue regeneration and drug delivery, we created a family of synthetic silk-based block copolymers inspired by the genetic sequences found in spider dragline, HABn and HBAn (n=1,2,3,6), where B = hydrophilic block, A = hydrophobic block, and H is a histidine tag. We assessed the secondary structure of water cast films by Fourier transform infrared spectroscopy (FTIR). The crystallinity was determined by Fourier self-deconvolution of amide I spectra and confirmed by wide angle X-ray diffraction (WAXD). Results indicate that we can control the self-assembled morphology and the crystallinity by varying the block length, and a minimum of 3 A-blocks are required to form beta sheet crystalline regions in water-cast spider silk block copolymers. The morphology and crystallinity can also be tuned by annealing. Thermal properties of water cast films and films annealed at 120 C were determined by differential scanning calorimetry and thermogravimetry. The sample films were also treated with 1,1,1,3,3,3-Hexafluoro-2-propanol (HFIP) to obtain wholly amorphous samples, and crystallized by exposure to methanol. Using scanning and transmission electron microscopies, we observe that fibrillar networks and hollow micelles are formed in water cast and methanol cast samples, but not in samples cast from HFIP.

  8. Mathematical modeling of the evolution of thermal field during start-up phase of the direct chill casting process for AA5182 sheet ingots

    NASA Astrophysics Data System (ADS)

    Sengupta, Joydeep

    The control of the thermal cooling conditions at the start-up phase of the Direct Chill (DC) casting process for aluminum sheet ingots is difficult, and is critical from the standpoint of defect formation. Firstly, boiling water heat transfer governs the secondary cooling experienced by the ingot surfaces as they emerge from the mould. This results in varying rates of heat transfer from the ingot faces as the surface temperature of the ingot changes with time during the start-up phase. Moreover, if the ingot surface temperature at locations below the point of water impingement is high enough to promote film boiling, the water is ejected away from the surface. This can result in a sudden decrease in heat transfer and the formation of local hot spots. Also, the chill water may enter into the gap formed between the ingot base and the bottom block with the evolution of the butt curl. This process of water incursion alters the heat transfer from the base of the ingot, and in turn affects the surface temperature of the ingot faces. A comprehensive mathematical model has been developed to describe heat transfer during the start-up phase of the D.C. casting process. The model, based on the commercial finite element package ABAQUS, includes primary cooling to the mould, secondary cooling to water, and ingot base cooling. The algorithm used to account for secondary cooling to the water includes boiling curves that are a function of surface temperature, water flow rate, impingement point temperature, and position relative to the point of water impingement. In addition, the secondary cooling algorithm accounts for water ejection, which can occur at low water flow rates (low heat extraction rates). The algorithm used to describe ingot base cooling includes the drop in contact heat transfer due to base deformation (butt curl), and also the increase in heat transfer due to the process of water incursion between the ingot base and bottom block. The model has been extensively

  9. Urinary casts

    MedlinePlus

    ... people with advanced kidney disease and chronic kidney failure . White blood cell (WBC) casts are more common ... Hyaline casts; Granular casts; Renal tubular epithelial casts; Waxy casts; Casts in the ...

  10. Urinary casts

    MedlinePlus

    ... Casts in the urine; Fatty casts; Red blood cell casts; White blood cell casts ... The absence of cellular casts or presence of a few hyaline casts is normal. The examples above are common measurements for results of ...

  11. Casting Technology.

    ERIC Educational Resources Information Center

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  12. Effect of the external field on the soft magnetic properties and microstructure of directly cast Fe75P8.7B5C7Si4.3 nanocrystalline sheets

    NASA Astrophysics Data System (ADS)

    Shih, C. W.; Lin, Y. Y.; Chang, H. W.; Lee, Y. I.; Chang, W. C.; Yang, C. C.

    2015-05-01

    A new method to fabricate soft magnetic bulk metallic glasses (BMGs) by an injection casting with applying external magnetic field during solidification has been developed. The effect of applying magnetic fields (Ha) on soft magnetic properties and microstructure of Fe75P8.7B5C7Si4.3 alloy sheets with dimension of t × 4 mm × 15 mm (t = 1-3 mm) have been studied. The microstructure shows that the fully amorphous is attained by the applying magnetic field even at the core region of the thicker sheets with t = 3 mm. All studied sheets exhibit similar saturation magnetization of 1.23-1.25 T, but the coercivity and resistivity are strongly dependent on the thickness t and the strength of magnetic field Ha, where Hc increases with t, the slope of Hc versus t decreases with the increase of Ha, and the resistivity increases with the increase of Ha. The changes of coercivity and resistivity are strongly related to the fully amorphous induced by Ha. The external magnetic field has significant improvement in glass forming ability, and thus coercivity and resistivity for the studied sheet, especially for larger t = 3 mm. This study suggests that applying a magnetic field during the casting process provides a useful way to produce high-performance magnetically soft Fe-based BMGs.

  13. Arylenesiloxane copolymers

    NASA Technical Reports Server (NTRS)

    Breed, L. W.; Elliott, R. L.

    1967-01-01

    Arylenesiloxane copolymers with regularly ordered structures were discovered during efforts to develop organosilicon polymers. Arylenesilane and siloxane monomers were both synthesized in these experiments.

  14. Block copolymer battery separator

    DOEpatents

    Wong, David; Balsara, Nitash Pervez

    2016-04-26

    The invention herein described is the use of a block copolymer/homopolymer blend for creating nanoporous materials for transport applications. Specifically, this is demonstrated by using the block copolymer poly(styrene-block-ethylene-block-styrene) (SES) and blending it with homopolymer polystyrene (PS). After blending the polymers, a film is cast, and the film is submerged in tetrahydrofuran, which removes the PS. This creates a nanoporous polymer film, whereby the holes are lined with PS. Control of morphology of the system is achieved by manipulating the amount of PS added and the relative size of the PS added. The porous nature of these films was demonstrated by measuring the ionic conductivity in a traditional battery electrolyte, 1M LiPF.sub.6 in EC/DEC (1:1 v/v) using AC impedance spectroscopy and comparing these results to commercially available battery separators.

  15. Metallopolymer-peptide conjugates: synthesis and self-assembly of polyferrocenylsilane graft and block copolymers containing a beta-sheet forming Gly-Ala-Gly-Ala tetrapeptide segment.

    PubMed

    Vandermeulen, Guido W M; Kim, Kyoung Taek; Wang, Zhuo; Manners, Ian

    2006-04-01

    We describe the synthesis and self-assembly of two beta-sheet forming metallopolymer-peptide conjugates. The ability of the oligotetrapeptide sequence Gly-Ala-Gly-Ala (GAGA) to form antiparallel beta-sheets was retained in PFS-b-AGAG (PFS = polyferrocenylsilane) and PFS-g-AGAG conjugates with block and graft architectures, respectively. In the solid state, DSC experiments suggest a phase separation between the peptide and PFS domains. In toluene, PFS-b-AGAG interestingly forms a fibrous network which consists of a core containing the self-assembled antiparallel beta-sheet peptide and a corona of organometallic PFS. The self-assembly of the peptide into antiparallel beta-sheets is the driving force for the fiber formation, whereas PFS prevents uncontrolled lateral aggregation of the fibers. The use of an oligopeptide to self-assemble an otherwise random coiled organometallic polymer may be a useful strategy to enhance nanostructure formation. In the cases described here, the conjugates may be used to create nanopatterned ceramics, and the redox properties of the resulting supramolecular aggregates are of significant interest. PMID:16602714

  16. High density tape casting system

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr. (Inventor)

    1989-01-01

    A system is provided for casting thin sheets (or tapes) of particles bound together, that are used for oxygen membranes and other applications, which enables the particles to be cast at a high packing density in a tape of uniform thickness. A slurry contains the particles, a binder, and a solvent, and is cast against the inside walls of a rotating chamber. Prior to spraying the slurry against the chamber walls, a solvent is applied to a container. The solvent evaporates to saturate the chamber with solvent vapor. Only then is the slurry cast. As a result, the slurry remains fluid long enough to spread evenly over the casting surface formed by the chamber, and for the slurry particles to become densely packed. Only then is the chamber vented to remove solvent, so the slurry can dry. The major novel feature is applying solvent vapor to a rotating chamber before casting slurry against the chamber walls.

  17. Oxygen plasma resistant phosphine oxide containing imide/arylene copolymers

    NASA Technical Reports Server (NTRS)

    Jensen, Brian J.

    1993-01-01

    A series of oxygen plasma resistant imide/arylene ether copolymers were prepared by reacting anhydride-terminated poly(amide acids) and amine-terminated polyarylene ethers containing phosphine oxide units. Inherent viscosities for these copolymers ranged from 0.42 to 0.80 dL/g. After curing, the resulting copolymers had glass transition temperatures ranging from 224 C to 228 C. Solution cast films of the block copolymers were tough and flexible with tensile strength, tensile moduli, and elongation at break up to 16.1 ksi, 439 ksi, and 23 percent, respectively at 25 C and 9.1 ksi, 308 ksi and 97 percent, respectively at 150 C. The copolymers show a significant improvement in resistance to oxygen plasma when compared to the commercial polyimide Kapton. The imide/arylene ether copolymers containing phosphine oxide units are suitable as coatings, films, adhesives, and composite matrices.

  18. Silicon Sheet Growth Development for the Large Area Sheet Task of the Low Cost Solar Array Project. Heat Exchanger Method - Ingot Casting Fixed Abrasive Method - Multi-Wire Slicing

    NASA Technical Reports Server (NTRS)

    Schmid, F.; Khattak, C. P.

    1978-01-01

    Solar cells fabricated from HEM cast silicon yielded up to 15% conversion efficiencies. This was achieved in spite of using unpurified graphite parts in the HEM furnace and without optimization of material or cell processing parameters. Molybdenum retainers prevented SiC formation and reduced carbon content by 50%. The oxygen content of vacuum cast HEM silicon is lower than typical Czochralski grown silicon. Impregnation of 45 micrometers diamonds into 7.5 micrometers copper sheath showed distortion of the copper layer. However, 12.5 micrometers and 15 micrometers copper sheath can be impregnated with 45 micrometers diamonds to a high concentration. Electroless nickel plating of wires impregnated only in the cutting edge showed nickel concentration around the diamonds. This has the possibility of reducing kerf. The high speed slicer fabricated can achieve higher speed and longer stroke with vibration isolation.

  19. Solvent enhanced block copolymer ordering in thin films

    NASA Astrophysics Data System (ADS)

    Misner, Matthew J.

    Diblock copolymer self-assembly of materials is emerging as a key element in the fabrication of functional nanostructured materials. By solvent casting or solvent annealing block copolymer thin films, we have demonstrated methods to produce diblock copolymer films with highly oriented, close-packed arrays of nanoscopic cylindrical domains with a high degree of long-range lateral order with few defects. The solvent imparts a high degree of mobility in the microphase-separated copolymer that enables a rapid removal of defects and a high degree of lateral order. Though the use of a selective cosolvent during solvent casting, it was found that the microdomain size and spacing could be increased, leading to a size-tunable system. Additionally, the presence of water also led to the ability to control the microdomain orientation during solvent annealing. Ionic complexation within cylinder-forming PS- b-EO block copolymer thin films was also investigated, where added salts bind PEO block as the minor component. Small amounts of added salts, on the order a few ions per chain, show large effects on the ordering of the copolymer films during solvent annealing. By using gold or cobalt salts, well-organized patterns of nanoparticles can be generated in the copolymer microdomains. Topographically and chemically patterned surfaces were used as a route to sectorizing and controlling the lattice orientation of copolymer films. Topographically patterned surfaces allow well-defined boundaries to confine the copolymer microdomains on a surface and effectively direct the ordering and grain orientation of the copolymer microdomains. Chemically patterned surfaces provide a route to direct the block copolymer ordering on completely flat surface, which may have advantages in applications where adding additional topography may be undesirable. To generate nanoporous templates from PS-b-PEO bases materials several routs were followed. The first route was through the addition and selective

  20. Silicon Ingot Casting - Heat Exchanger Method Multi-wire Slicing - Fixed Abrasive Slicing Technique. Phase 3 Silicon Sheet Growth Development for the Large Area Sheet Task of the Low-cost Solar Array Project

    NASA Technical Reports Server (NTRS)

    Schmid, F.; Khattak, C. P.

    1979-01-01

    Several 20 cm diameter silicon ingots, up to 6.3 kg. were cast with good crystallinity. The graphite heat zone can be purified by heating it to high temperatures in vacuum. This is important in reducing costs and purification of large parts. Electroplated wires with 45 um synthetic diamonds and 30 um natural diamonds showed good cutting efficiency and lifetime. During slicing of a 10 cm x 10 cm workpiece, jerky motion occurred in the feed and rocking mechanisms. This problem is corrected and modifications were made to reduce the weight of the bladeheat by 50%.

  1. Heat exchanger-ingot casting/slicing process, phase 1: Silicon sheet growth development for the large area silicon sheet task of the low cost silicon solar array project

    NASA Technical Reports Server (NTRS)

    Schmid, F.; Khattak, C. P.

    1977-01-01

    A controlled growth, heat-flow and cool-down process is described that yielded silicon with a high degree of single crystallinity. Even when the seed melted out, very large grains formed. Solar cell samples made from cast material yielded conversion efficiency of over 9%. Representative characterizations of grown silicon demonstrated a dislocation density of less than 100/sq cm and a minority carrier diffusion length of 31 micron. The source of silicon carbide in silicon ingots was identified to be from graphite retainers in contact with silica crucibles. Higher growth rates were achieved with the use of a graphite plug at the bottom of the silica crucible.

  2. Surface segregation assessment in poly(epsilon-caprolactone)-poly(ethylene glycol) multiblock copolymer films.

    PubMed

    Cometa, Stefania; Chiellini, Federica; Bartolozzi, Irene; Chiellini, Emo; De Giglio, Elvira; Sabbatini, Luigia

    2010-03-10

    The ability to predict the in vivo performance of multiblock-copolymer-based biomaterials is crucial for their applicability in the biomedical field. In this work, XPS analysis of PCL-PEG copolymers was carried out, as well as morphological and wettability evaluations by SEM and CA measurements, respectively. XPS analysis on films equilibrated in PBS demonstrated a further enrichment in the PEG component on the surface. Copolymer films obtained by casting using different solvents showed a dependence in segregation according to the solvent employed. Cell adhesion tests demonstrated the importance of copolymer segregation and rearrangement in a wet environment, with a dependence of these phenomena on the copolymer molecular weight. PMID:19957286

  3. Method for casting thin metal objects

    DOEpatents

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  4. Silicon Ingot Casting - Heat Exchanger Method (HEM). Multi-Wire Slicing - Fixed Abrasive Slicing Technique (Fast). Phase 4 Silicon Sheet Growth Development for the Large Area Sheet Task of the Low-Cost Solar Array Project

    NASA Technical Reports Server (NTRS)

    Schmid, F.

    1981-01-01

    The crystallinity of large HEM silicon ingots as a function of heat flow conditions is investigated. A balanced heat flow at the bottom of the ingot restricts spurious nucleation to the edge of the melted-back seed in contact with the crucible. Homogeneous resistivity distribution over all the ingot has been achieved. The positioning of diamonds electroplated on wirepacks used to slice silicon crystals is considered. The electroplating of diamonds on only the cutting edge is described and the improved slicing performance of these wires evaluated. An economic analysis of value added costs of HEM ingot casting and band saw sectioning indicates the projected add on cost of HEM is well below the 1986 allocation.

  5. The Effect of Fe Content on Recrystallization Texture Evolution, Microstructures, and Earing of Cold Rolled Continuous Cast AA5052 Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Wen, Xiyu; Wen, Wei; Zhang, Yuanbin; Xu, Bin; Zeng, Qiang; Liu, Yansheng; Tong, Lirong; Zhai, Tongguang; Li, Zhong

    2016-04-01

    Continuous cast AA5052 Al alloys, containing iron contents of 0.120 and 0.466 wt pct, respectively, were cold rolled and annealed at temperatures ranging from 505 K to 755 K (232 °C to 482 °C). The recrystallization textures in the two alloys were analyzed using X-ray diffraction and electron back scatter diffraction, respectively. It was found that higher Fe content promoted the formation of deformation textures and retarded the formation of cube texture in the two alloys. Most cube-oriented grains formed in both these alloys were associated with coarse particles, whereas the P—{011}<566>, R—{123}<634>, and Goss or randomly oriented grains were often related to particle stringers consisted of fine particles along the rolling direction. It was also found that the volume fraction of each texture component was a Johnson-Mehl-Avrami-Kolmogorov-type function of annealing temperature in the two alloys. The texture evolution rate with the annealing temperature was calculated from this function and used to determine the onset temperature of each recrystallization texture component.

  6. Tape casting as an approach to an all-ceramic turbine shroud seal

    NASA Technical Reports Server (NTRS)

    Cawley, J. D.

    1985-01-01

    Gas path seals have a one-dimensional variation in material requirement. Tape casting is a method which allows the fabrication of thin ceramic sheets, which may be laminated to accommodate these requirements. Using tape casting, thin sheets of zirconia (0.25 mm) were fabricated. These castings were successfully laminated and fired without bloating or delamination, demonstrating the feasibility of this approach.

  7. Advanced casting: Today and tomorrow

    NASA Astrophysics Data System (ADS)

    Mietrach, D.

    The state of aluminum casting technology in terms of processes, component sizes, design and material-scientific data as well as mechanical characteristics was established during visits to foundries in the USA, Canada, France, Italy, Great Britain and the Federal Republic of Germany. Components of the primary structure of Tornado and ALPHA aircraft, (pylon, intake floor) classified according to the degree of difficulty during casting, were used to compare existing designs (riveted sheet metal and machined parts) and cast versions with regard to cost reduction and technical reliability. Visual inspection, dimensional checks, chemical composition analysis, penetrant tests, X-ray tests, metallographic investigations, and tensile tests were carried out. Cost savings of 25% and weight savings of 20% can be achieved by using castings.

  8. Phase separations in a copolymer copolymer mixture

    NASA Astrophysics Data System (ADS)

    Zhang, Jin-Jun; Jin, Guojun; Ma, Yuqiang

    2006-01-01

    We propose a three-order-parameter model to study the phase separations in a diblock copolymer-diblock copolymer mixture. The cell dynamical simulations provide rich information about the phase evolution and structural formation, especially the appearance of onion-rings. The parametric dependence and physical reason for the domain growth of onion-rings are discussed.

  9. Block copolymer blend phase behavior: Binary diblock blends and amphiphilic block copolymer/epoxy mixtures

    NASA Astrophysics Data System (ADS)

    Lipic, Paul Martin

    The phase behavior of block copolymers and block copolymer blends has provided an extensive amount of exciting research and industrial applications for over thirty years. However, the unique nanoscale morphologies of microphase separated block copolymer systems is still not completely understood. This thesis examines the phase behavior of diblock copolymers and binary diblock copolymer blends in the strong segregation limit (SSL), and blends of an amphiphilic diblock copolymer with an epoxy resin. Studies of high molecular weight (˜84,000 g/mole) poly(ethylene)-poly(ethyl ethylene) (PE-PEE) diblock copolymers probed the ability of block copolymers to reach equilibrium in the SSL. Samples of pure diblocks or binary diblock blends prepared using different preparation techniques (solvent casting or precipitation) had different phase behaviors, as identified with transmission electron microscopy (TEM) and small-angle x-ray scattering (SAXS), confirming non-equilibrium phase behavior. This non-equilibrium behavior was metastable, and these results identify the caution that should be used when claiming equilibrium phase behavior in the SSL. Blends of an amphiphilic diblock copolymer, poly(ethylene oxide)-poly(ethylene-alt-propylene) (PEO-PEP) with a polymerizable epoxy resin selectively miscible with PEO, poly(Bisphenol-A-co-epichlorohydrin), supported theoretical calculations and increased the understanding of block copolymer/homopolymer blends. These blends formed different ordered structures (lamellae, bicontinuous cubic gyroid, hexagonally packed cylinders, cubic and hexagonally packed spheres) as well as a disordered spherical micellar structure, identified with SAXS and rheological measurements. Addition of hardener, methylene dianiline, to the system resulted in cross-linking of the epoxy resin and formation of a thermoset material. Macrophase separation between the epoxy and block copolymer did not occur, but local expulsion of the PEO from the epoxy was

  10. Structure property relations in glassy-semicrystalline block copolymers

    NASA Astrophysics Data System (ADS)

    Khanna, Vikram

    The ability of block copolymers to segregate into nanoscale morphologies makes them a versatile class of engineering materials. This work investigates the relation between the block copolymer structure and its mechanical properties, film dynamics and diffusion kinetics. The first part investigates the influence of structure on the mechanical properties of poly(cyclohexylethylene)-poly(ethylene) (PCHE-PE) block copolymer films. For lamellar block copolymers the mechanical properties depend significantly on the chain architecture (diblock, triblock and pentablock). Diblock copolymer films show complete failure at small strains and pentablock copolymer films show the toughest, response. Moreover, the orientation of the cylinders in a cylinder forming pentablock copolymer affects the toughness of the block copolymer films. In the second part, the effect of surface energy and chain architecture on the orientation of microdomains in the same block copolymer films is investigated. Cylindrical and lamellar triblock copolymers with a PE midblock orient their microdomains normal to the surface. However, a lamellar diblock copolymer prefers a parallel orientation of the sheets with an E surface. Moreover, a cylindrical triblock copolymer with a reduced surface energy poly(ethylene-butylene) midblock orders with the cylinder domains oriented parallel to the surface. Self-consistent field theory calculations suggest that the entropic cost of forming a wetting layer comprised entirely of looping blocks for the triblock architecture, a constraint absent in diblock copolymers, stabilizes the perpendicular orientation. Thus in triblock copolymers, parallel orientations are only stabilized when the surface energy of the midblock is small enough to compensate for this conformational penalty. Finally, a study of the diffusion kinetics of cylinder forming poly(styrene)-poly(ethylene) triblock (SES) and pentablock (SESES) copolymers suggests that for similar molecular weights SESES

  11. Epoxy-crosslinked sulfonated poly (phenylene) copolymer proton exchange membranes

    DOEpatents

    Hibbs, Michael; Fujimoto, Cy H.; Norman, Kirsten; Hickner, Michael A.

    2010-10-19

    An epoxy-crosslinked sulfonated poly(phenylene) copolymer composition used as proton exchange membranes, methods of making the same, and their use as proton exchange membranes (PEM) in hydrogen fuel cells, direct methanol fuel cell, in electrode casting solutions and electrodes, and in sulfur dioxide electrolyzers. These improved membranes are tougher, have higher temperature capability, and lower SO.sub.2 crossover rates.

  12. Structure Formation of Block Copolymer Membranes

    NASA Astrophysics Data System (ADS)

    Abetz, Volker

    2013-03-01

    Isoporous membranes have received increasing attention during the last couple of years. The advantage of these materials is to give access to membranes with a very high number density of pores with controlled diameters, thus leading to ultrafiltration membranes with a very high permeability, and simultaneously also with a very high selectivity in terms of size exclusion. Different approaches have been reported, which typically involve the transfer of a thin block copolymer film from a solid to a porous support, eventually followed by an edging step. An alternative strategy is to form integral asymmetric membranes, where the thin top layer is continuously changing into a spongy support layer, thus avoiding the build-up of mechanical stresses. This happens by subjecting the cast polymer solution film into a precipitant, inducing the so-called phase inversion by exchange of solvent with the non-solvent. Here it is important to have a system where solvent and nonsolvent are fully miscible. This strategy also enables the direct formation of open pores without a subsequent edging step, if the solvents and nonsolvents are appropriately chosen. Different types of amphiphilic block copolymers based on styrene, 2- or 4-vinyl pyridine, and ethylene oxide with various compositions and molecular weights will be discussed. These block copolymers were dissolved at different concentrations in various solvent mixtures, and then cast on a non-woven support, which was either pretreated with a liquid, or not. Varying the time before the cast solution was subjected to phase inversion, as well as choosing the temperature of the precipitation bath, are further parameters having strong influence on the obtained membrane film structure. Membranes with pore forming blocks showing pH or temperature sensitive behaviour can be reversibly switched from an open state to a closed state. The size of the pores can be controlled by both molecular weight and composition of the block copolymers.

  13. Pigmented casts.

    PubMed

    Miteva, Mariya; Romanelli, Paolo; Tosti, Antonella

    2014-01-01

    Pigmented casts have been reported with variable frequency in scalp biopsies from alopecia areata, trichotillomania, chemotherapy-induced alopecia and postoperative (pressure induced) alopecia. Their presence and morphology in other scalp disorders has not been described. The authors assessed for the presence and morphology of pigmented casts in 308 transversely bisected scalp biopsies from nonscarring and scarring alopecia, referred to the Department of Dermatology, University of Miami within a year. The pigmented casts were present in 21 of 29 cases of alopecia areata (72%), 7 of 7 cases of trichotillomania (100%), 1 case of friction alopecia, 4 of 28 cases of central centrifugal cicatricial alopecia (14%), and 4 of 4 cases of dissecting cellulitis (100%). They did not show any distinguishing features except for the morphology in trichotillomania, which included twisted, linear (zip), and "button"-like pigment aggregation. The linear arrangement was found also in friction alopecia and dissecting cellulitis. Pigmented casts in the hair canals of miniaturized/vellus hairs was a clue to alopecia areata. Pigmented casts can be observed in biopsies of different hair disorders, but they are not specific for the diagnosis. Horizontal sections allow to better assess their morphology and the follicular level of presence of pigmented casts, which in the context of the other follicular findings may be a clue to the diagnosis. PMID:23823025

  14. Differences in the thickness of mouthguards fabricated from ethylene vinyl acetate copolymer sheets with differently arranged v-shaped grooves: part 2 - effect of shape on the working model.

    PubMed

    Takahashi, Mutsumi; Koide, Kaoru; Mizuhashi, Fumi

    2014-12-01

    The aim of this study was to evaluate the change in thickness of a working model mouthguard sheet due to different shape. Mouthguards were fabricated with ethylene vinyl acetate (EVA) sheets (4.0 mm thick) using a vacuum-forming machine. Two shapes of the sheet were compared: normal sheet or v-shaped groove 10-40 mm from the anterior end. Additionally, two shapes of the working model were compared; the basal plane was vertical to the tooth axis of the maxillary central incisor (condition A), and the occlusal plane was parallel to the basal plane (condition B). Sheets were heated until they sagged 15 mm below the clamp. Postmolding thickness was determined for the incisal portion (incisal edge and labial surface) and molar portion (cusp and buccal surface). Differences in the change in thickness due to the shape of the sheets and model were analyzed using two-way anova followed by a Bonferroni's multiple comparison tests. The thickness of the mouthguard sheet with v-shaped grooves was more than that of the normal sheet at all measuring points under condition A and condition B (P < 0.01). The thickness of condition B was less than that of condition A, there the incisal portion in the normal sheet and the incisal edge in the sheet with v-shaped grooves (P < 0.01). The present results suggested that thickness after molding was secured by the use of the sheet with v-shaped grooves. In particular, the model with the undercut on the labial surface may be clinically useful. PMID:25039583

  15. Deformation studies of near single-crystal triblock copolymers

    SciTech Connect

    Honeker, C.; Villar, M.A.; Thomas, E.L.

    1993-12-31

    The mechanical behavior of block copolymers is being studied in order to determine the evolution of the microphase-separation morphologies with deformation. To facilitate analysis a novel processing technique termed {open_quotes}roll-casting{close_quotes} is used to orient the copolymers. Large, near single-crystal macroscopically oriented films are produced by applying a shear field on a homogeneous solution and allowing the solvent to evaporate until the copolymer has microphase separated. Deformation behavior is studied with in situ small angle x-ray diffraction and TEM studies of films deformed up to 700% extension. Initial studies on poly(styrene-butadiene-styrene) triblock copolymers with a cylindrical morphology indicate a break-up of the morphology at low deformations and a development of a characteristic 4 point pattern at high deformations. Hysteresis is observed in deformation directions of 0 and 90 degrees.

  16. Casting behavior of titanium alloys in a centrifugal casting machine.

    PubMed

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity. PMID:12593955

  17. Protein based Block Copolymers

    PubMed Central

    Rabotyagova, Olena S.; Cebe, Peggy; Kaplan, David L.

    2011-01-01

    Advances in genetic engineering have led to the synthesis of protein-based block copolymers with control of chemistry and molecular weight, resulting in unique physical and biological properties. The benefits from incorporating peptide blocks into copolymer designs arise from the fundamental properties of proteins to adopt ordered conformations and to undergo self-assembly, providing control over structure formation at various length scales when compared to conventional block copolymers. This review covers the synthesis, structure, assembly, properties, and applications of protein-based block copolymers. PMID:21235251

  18. Project CAST.

    ERIC Educational Resources Information Center

    Charles County Board of Education, La Plata, MD. Office of Special Education.

    The document outlines procedures for implementing Project CAST (Community and School Together), a community-based career education program for secondary special education students in Charles County, Maryland. Initial sections discuss the role of a learning coordinator, (including relevant travel reimbursement and mileage forms) and an overview of…

  19. Thickness of mouthguard sheets after vacuum-pressure formation: influence of mouthguard sheet material.

    PubMed

    Takahashi, Mutsumi; Koide, Kaoru; Iwasaki, Shin-Ichi

    2016-06-01

    The aim of this study was to investigate the thickness of mouthguard sheet after vacuum-pressure formation based on the mouthguard sheet material. Three mouthguard sheet materials (4.0 mm thick) were compared: ethylene-vinyl acetate co-polymer (EVA), olefin co-polymer (OL), and polyolefin-polystyrene co-polymer (OS). The working model was made by hard gypsum that was trimmed to the height of 20 mm at the cutting edge of the maxillary central incisor and 15 mm at the mesiobuccal cusp of the maxillary first molar. Where the center of the softened sheet sagged 15 mm lower than the clamp, the sheet was pressed against the working model, followed by vacuum forming for 10 s and compression molding for 2 min. The thickness of mouthguard sheets after fabrication was determined for the incisal portion (incisal edge and labial surface) and molar portion (cusp and buccal surface), and dimensional measurements were obtained using a measuring device. Differences in the change in thickness due to sheet materials were analyzed by one-way analysis of variance (anova) followed by Bonferroni's multiple comparison tests. The OL sheet was thickest at all measurement points. At the incisal edge and cusp, thickness after formation was highest for OL, then EVA and finally OS. At the labial surface and buccal surface, the thickness after formation was highest for OL, then OS and finally EVA. This study suggested that post-fabrication mouthguard thickness differed according to sheet material, with the olefin co-polymer sheet having the smallest thickness reduction. PMID:26446242

  20. Silicone/Acrylate Copolymers

    NASA Technical Reports Server (NTRS)

    Dennis, W. E.

    1982-01-01

    Two-step process forms silicone/acrylate copolymers. Resulting acrylate functional fluid is reacted with other ingredients to produce copolymer. Films of polymer were formed by simply pouring or spraying mixture and allowing solvent to evaporate. Films showed good weatherability. Durable, clear polymer films protect photovoltaic cells.

  1. Confinement of block copolymers

    SciTech Connect

    1995-12-31

    The following were studied: confinement of block copolymers, free surface confinement, effects of substrate interactions, random copolymers at homopolymer interfaces, phase separation in thin film polymer mixtures, buffing of polymer surfaces, and near edge x-ray absorption fine structure spectroscopy.

  2. Method and mold for casting thin metal objects

    DOEpatents

    Pehrson, Brandon P; Moore, Alan F

    2014-04-29

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  3. Casting methods

    DOEpatents

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  4. CASTING APPARATUS

    DOEpatents

    Gray, C.F.; Thompson, R.H.

    1958-09-23

    An apparatus is described for casting small quantities of uranlum. It consists of a crucible having a hole in the bottom with a mold positioned below. A vertical rcd passes through the hole in the crucible and has at its upper end a piercing head adapted to break the oxide skin encasing a molten uranium body. An air tight cylinder surrounds the crucible and mold, and is arranged to be evacuated.

  5. The twin-roll strip casting of magnesium

    NASA Astrophysics Data System (ADS)

    Liang, D.; Cowley, C. B.

    2004-05-01

    Commonwealth Scientific & Industrial Research Organization has been working since 2000 to develop twin-roll strip casting of magnesium alloy. The primary objective was to significantly reduce the manufacturing cost of the magnesium sheet through the twin-roll casting process. This article describes the goals and challenges of this project as well as pilot plant test results.

  6. The twin-roll casting of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Park, S. S.; Park, W.-J.; Kim, C. H.; You, B. S.; Kim, Nack J.

    2009-08-01

    Recently, technologies for twin-roll casting have been widely developed to efficiently fabricate the lightweight Mg alloy sheets that are quite attractive for numerous weight-sensitive applications. This paper reviews the recent progress in the twin-roll casting of Mg alloys, focusing on the processing aspects that have close relations to the solidification behavior of Mg alloy strips. In addition, recent attempts to develop new Mg alloys utilizing the metallurgical advantages attainable by this novel casting process are also presented.

  7. Cast aluminum denture base.

    PubMed

    Barco, M T; Dembert, M L

    1987-08-01

    The laboratory procedures for a cast aluminum base denture have been presented. If an induction casting machine is not available, the "two-oven technique" works well, provided the casting arm is kept spinning manually for 4 minutes after casting. If laboratory procedures are executed precisely and with care, the aluminum base denture can be cast with good results. PMID:3305884

  8. Casting materials

    DOEpatents

    Chaudhry, Anil R.; Dzugan, Robert; Harrington, Richard M.; Neece, Faurice D.; Singh, Nipendra P.

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  9. Steel castings by the electroslag casting technique

    NASA Astrophysics Data System (ADS)

    Sikka, V. K.; Mitchell, A.

    1984-10-01

    Electroslag casting facilities in Canada and the United States were reviewed. Several value body castings of 2 1/4 Cr-1 Mo, 9 Cr-1 Mo, and 18% Cr-8% Ni (Mo) steels were made at the University of British Columbia facility. These castings were examined for surface finish, chemical segregation, and macrostructure in the as-cast condition and after various heat treatments. Castings were subjected to tensile, charpy impact, and creep testing. Results of these tests were compared with similar data on wrought material and where applicable, with data on sand castings.

  10. Steel castings by the electroslag casting technique

    SciTech Connect

    Sikka, V.K.; Mitchell, A.

    1984-10-01

    Electroslag casting facilities in Canada and the United States were reviewed. Several valve body castings of 2 1/4 Cr-1 Mo, 9 Cr-1 Mo, and 18% Cr-8% Ni(Mo) steels were made at the University of British Columbia facility. These castings were examined for surface finish, chemical segregation, and macrostructure in the as-cast condition and after various heat treatments. Castings were subjected to tensile, Charpy impact, and creep testing. Results of these tests were compared with similar data on wrought material and, where applicable, with data on sand castings. 22 figures.

  11. Bismaleimide Copolymer Matrix Resins

    NASA Technical Reports Server (NTRS)

    Parker, John A.; Heimbuch, Alvin H.; Hsu, Ming-Ta S.; Chen, Timothy S.

    1987-01-01

    Graphite composites, prepared from 1:1 copolymer of two new bismaleimides based on N,N'-m-phenylene-bis(m-amino-benzamide) structure have mechanical properties superior to those prepared from other bismaleimide-type resins. New heat-resistant composites replace metal in some structural applications. Monomers used to form copolymers with superior mechanical properties prepared by reaction of MMAB with maleic or citraconic anhydride.

  12. Antimicrobial Graft Copolymer Gels.

    PubMed

    Harvey, Amanda C; Madsen, Jeppe; Douglas, C W Ian; MacNeil, Sheila; Armes, Steven P

    2016-08-01

    In view of the growing worldwide rise in microbial resistance, there is considerable interest in designing new antimicrobial copolymers. The aim of the current study was to investigate the relationship between antimicrobial activity and copolymer composition/architecture to gain a better understanding of their mechanism of action. Specifically, the antibacterial activity of several copolymers based on 2-(methacryloyloxy)ethyl phosphorylcholine [MPC] and 2-hydroxypropyl methacrylate (HPMA) toward Staphylococcus aureus was examined. Both block and graft copolymers were synthesized using either atom transfer radical polymerization or reversible addition-fragmentation chain transfer polymerization and characterized via (1)H NMR, gel permeation chromatography, rheology, and surface tensiometry. Antimicrobial activity was assessed using a range of well-known assays, including direct contact, live/dead staining, and the release of lactate dehydrogenase (LDH), while transmission electron microscopy was used to study the morphology of the bacteria before and after the addition of various copolymers. As expected, PMPC homopolymer was biocompatible but possessed no discernible antimicrobial activity. PMPC-based graft copolymers comprising PHPMA side chains (i.e. PMPC-g-PHPMA) significantly reduced both bacterial growth and viability. In contrast, a PMPC-PHPMA diblock copolymer comprising a PMPC stabilizer block and a hydrophobic core-forming PHPMA block did not exhibit any antimicrobial activity, although it did form a biocompatible worm gel. Surface tensiometry studies and LDH release assays suggest that the PMPC-g-PHPMA graft copolymer exhibits surfactant-like activity. Thus, the observed antimicrobial activity is likely to be the result of the weakly hydrophobic PHPMA chains penetrating (and hence rupturing) the bacterial membrane. PMID:27409712

  13. Tape casting of magnesium oxide.

    SciTech Connect

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  14. Highly conductive side chain block copolymer anion exchange membranes.

    PubMed

    Wang, Lizhu; Hickner, Michael A

    2016-06-28

    Block copolymers based on poly(styrene) having pendent trimethyl styrenylbutyl ammonium (with four carbon ring-ionic group alkyl linkers) or benzyltrimethyl ammonium groups with a methylene bridge between the ring and ionic group were synthesized by reversible addition-fragmentation radical (RAFT) polymerization as anion exchange membranes (AEMs). The C4 side chain polymer showed a 17% increase in Cl(-) conductivity of 33.7 mS cm(-1) compared to the benzyltrimethyl ammonium sample (28.9 mS cm(-1)) under the same conditions (IEC = 3.20 meq. g(-1), hydration number, λ = ∼7.0, cast from DMF/1-propanol (v/v = 3 : 1), relative humidity = 95%). As confirmed by small angle X-ray scattering (SAXS), the side chain block copolymers with tethered ammonium cations showed well-defined lamellar morphologies and a significant reduction in interdomain spacing compared to benzyltrimethyl ammonium containing block copolymers. The chemical stabilities of the block copolymers were evaluated under severe, accelerated conditions, and degradation was observed by (1)H NMR. The block copolymer with C4 side chain trimethyl styrenylbutyl ammonium motifs displayed slightly improved stability compared to that of a benzyltrimethyl ammonium-based AEM at 80 °C in 1 M NaOD aqueous solution for 30 days. PMID:27216558

  15. Thin Wall Iron Castings

    SciTech Connect

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  16. Controlling Domain Orientations in Thin Films of AB and ABA Block Copolymers

    SciTech Connect

    Vu, Thai; Mahadevapuram, Nikhila; Perera, Ginusha M.; Stein, Gila E.

    2012-03-15

    Domain orientations in thin films of lamellar copolymers are evaluated as a function of copolymer architecture, film thickness, and processing conditions. Two copolymer architectures are considered: An AB diblock of poly(styrene-b-methyl methacrylate) and an ABA triblock of poly(methyl methacrylate-b-styrene-b-methyl methacrylate). All films are cast on substrates that are energetically neutral with respect to the copolymer constituents. Film structures are evaluated with optical microscopy, atomic force microscopy, and grazing-incidence small-angle X-ray scattering. For AB diblock copolymers, the domain orientations are very sensitive to film thickness, annealing temperature, and imperfections in the 'neutral' substrate coating: Diblock domains are oriented perpendicular to the substrate when annealing temperature is elevated ({>=} 220 C) and defects in the substrate coating are minimized; otherwise, parallel or mixed parallel/perpendicular domain orientations are detected for most film thicknesses. For ABA triblock copolymers, the perpendicular domain orientation is stable for all the film thicknesses and processing conditions that were studied. The orientations of diblock and triblock copolymers are consistent with recent works that consider architectural effects when calculating the copolymer surface tension (Macromolecules 2006, 39, 9346 and Macromolecules 2010, 43, 1671). Significantly, the data demonstrate that triblocks are easier to process for applications in nanopatterning - in particular, when high-aspect-ratio nanostructures are required. However, both diblock and triblock films contain a high density of 'tilted' or bent domains, and these kinetically trapped defects should be minimized for most patterning applications.

  17. Multi-block sulfonated poly(phenylene) copolymer proton exchange membranes

    DOEpatents

    Fujimoto, Cy H.; Hibbs, Michael; Ambrosini, Andrea

    2012-02-07

    Improved multi-block sulfonated poly(phenylene) copolymer compositions, methods of making the same, and their use as proton exchange membranes (PEM) in hydrogen fuel cells, direct methanol fuel cells, in electrode casting solutions and electrodes. The multi-block architecture has defined, controllable hydrophobic and hydrophilic segments. These improved membranes have better ion transport (proton conductivity) and water swelling properties.

  18. Bactericidal block copolymer micelles.

    PubMed

    Vyhnalkova, Renata; Eisenberg, Adi; van de Ven, Theo

    2011-05-12

    Block copolymer micelles with bactericidal properties were designed to deactivate pathogens such as E. coli bacteria. The micelles of PS-b-PAA and PS-b-P4VP block copolymers were loaded with biocides TCMTB or TCN up to 20 or 30 wt.-%, depending on the type of antibacterial agent. Bacteria were exposed to loaded micelles and bacterial deactivation was evaluated. The micelles loaded with TCN are bactericidal; bacteria are killed in less than two minutes of exposure. The most likely interpretation of the data is that the biocide is transferred to the bacteria by repeated micelle/bacteria contacts, and not via the solution. PMID:21275041

  19. Surface modification of uniaxial cyclic strain cell culture platform with temperature-responsive polymer for cell sheet detachment†

    PubMed Central

    Lee, E. L.; Bendre, H. H.; Kalmykov, A.

    2015-01-01

    Current cell sheet-based blood vessels lack biomimetic structure and require excessively long culture times that may compromise smooth muscle cell phenotype. We modified a commercially available product for uniaxial cell sheet conditioning with thermoresponsive copolymers. Thus, culture of detachable conditioned cell sheets is shortened while retaining structural integrity and contractility. PMID:26660468

  20. Block coordination copolymers

    DOEpatents

    Koh, Kyoung Moo; Wong-Foy, Antek G.; Matzger, Adam J.; Benin, Annabelle I.; Willis, Richard R.

    2012-12-04

    The present invention provides compositions of crystalline coordination copolymers wherein multiple organic molecules are assembled to produce porous framework materials with layered or core-shell structures. These materials are synthesized by sequential growth techniques such as the seed growth technique. In addition, the invention provides a simple procedure for controlling functionality.

  1. Block coordination copolymers

    DOEpatents

    Koh, Kyoung Moo; Wong-Foy, Antek G; Matzger, Adam J; Benin, Annabelle I; Willis, Richard R

    2012-11-13

    The present invention provides compositions of crystalline coordination copolymers wherein multiple organic molecules are assembled to produce porous framework materials with layered or core-shell structures. These materials are synthesized by sequential growth techniques such as the seed growth technique. In addition, the invention provides a simple procedure for controlling functionality.

  2. Block coordination copolymers

    DOEpatents

    Koh, Kyoung Moo; Wong-Foy, Antek G; Matzger, Adam J; Benin, Annabelle I; Willis, Richard R

    2014-11-11

    The present invention provides compositions of crystalline coordination copolymers wherein multiple organic molecules are assembled to produce porous framework materials with layered or core-shell structures. These materials are synthesized by sequential growth techniques such as the seed growth technique. In addition, the invention provides a simple procedure for controlling functionality.

  3. Ultraviolet absorbing copolymers

    DOEpatents

    Gupta, Amitava; Yavrouian, Andre H.

    1982-01-01

    Photostable and weather stable absorping copolymers have been prepared from acrylic esters such as methyl methacrylate containing 0.1 to 5% of an 2-hydroxy-allyl benzophenone, preferably the 4,4' dimethoxy derivative thereof. The pendant benzophenone chromophores protect the acrylic backbone and when photoexcited do not degrade the ester side chain, nor abstract hydrogen from the backbone.

  4. Orientation Distribution for Thin Film Block Copolymers

    NASA Astrophysics Data System (ADS)

    Jones, Ronald; Zhang, Xiaohua; Kim, Sangcheol; Karim, Alamgir; Briber, Robert; Kim, Ho-Cheol

    2008-03-01

    The directed self-assembly of nanostructured films with vertically oriented morphologies is a potential solution for manufacture of next generation data storage platforms, microelectronic devices, and nanoporous membranes. In many of these applications, the distribution of orientation must be tightly controlled to enable pattern transfer. This parameter is expected to depend on factors such as the Flory-Huggins chi parameter, but little data has been reported to date. We present results from tomographic small angle scattering on a series of block copolymer films whose assembly has been directed through solvent annealing. Films of poly(styrene-b-ethylene oxide) are cast as a function of annealing time and their orientation distribution reported. The results provide significant insight into the fundamental limits of line edge roughness and defect control possible using this fabrication technique.

  5. Cool Cast Facts

    MedlinePlus

    ... outer layer is usually made of plaster or fiberglass. Fiberglass casts are made of fiberglass, which is a plastic that can be shaped. Fiberglass casts come in many different colors — if you' ...

  6. Synthesis and morphology characterization of polydimethylsiloxane-containing block copolymers

    NASA Astrophysics Data System (ADS)

    Wadley, Maurice

    rich surfaces after casting. Etching of this wetting layer by exposure to ultraviolet/ozone (UVO) cleaner allowed characterization of the interior film morphology. GISAXS was also able to characterize domain orientation in the as-cast and selectively etched thin films. PDMS cylinder orientation in PS-block-PDMS copolymer was found to be dependent on solvent choice and polymer molecular weight. The likely mechanism for perpendicularly oriented PDMS cylinders in selective solvents was an order-order transition to spheres where cylinders would nucleate at the air/film surface and template a perpendicularly oriented morphology during evaporation induced ordering. Perpendicularly oriented PDMS cylinders were observed in the lower molecular weight PS-rich PS- block-PDMS thin film samples indicating a preferential molecular weight range for the formation of perpendicular domains. Solvent annealing in PS selective chlorobenzene improved the long range order, but was not a strong driving force in altering domain orientation.

  7. LLNL casting technology

    SciTech Connect

    Shapiro, A.B.; Comfort, W.J. III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US compentiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective, experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  8. LLNL casting technology

    NASA Astrophysics Data System (ADS)

    Shapiro, A. B.; Comfort, W. J., III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US competiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  9. Lubricating effect of thin films of styrene-dimethylsiloxane block copolymers

    SciTech Connect

    Ndoni, S.; Jannasch, P.; Larsen, N.B.; Almdal, K.

    1999-05-25

    The lubricating effect of styrene-dimethylsiloxane block copolymer films spin cast on Si wafers was found to increase with increasing size of the poly(dimethylsiloxane) (PDMS) block. Friction properties of symmetrical and close-to-symmetrical block copolymers were evaluated in contact with bromobutyl rubber in a plate-on-plate configuration. X-ray photoelectron spectroscopy showed that the copolymer films were all covered by at least a 10 nm thick layer of PDMS. The lubricating effect remained constant down to a film thickness comparable to the chain dimensions of the copolymer, R{sub 0}, after which it decreased progressively. At thicknesses below R{sub 0}, the copolymer dewetted the wafer and formed discrete domains with sizes comparable to R{sub 0}. The copolymer could further be blended with up to 70 wt % polystyrene without detecting a decrease in the lubricating effect. A mechanism is proposed for the observed frictional behavior where microflakes are abraded from lamellar copolymer surfaces and stick to the contacting rubber surface, whereafter lubrication may result from sliding of PDMS brushes against each other.

  10. Reflective composite sheet design for LCD backlight recycling.

    PubMed

    Kim, Taehyung; Kim, Kibeom; Lee, Eun Soo; Jeong, Won Young; Lim, Dae Young; Choi, Suk-Won

    2014-05-01

    We have designed a reflective composite sheet consisting of a birefringent polymer matrix and isolated isotropic or minimally birefringent fibers. The optical properties of the sheet have been investigated in terms of the width, spacing, and thickness of the individual fibers. Commercial software (FDTD Solution) was used to simulate the reflectance of the proposed sheet, and conventional processes such as cast-film extrusion in combination with solid-state drawing were used to manufacture the multilayer composite sheet. The measured and simulated reflectance spectra confirm the feasibility of employing the sheet as a reflective polarizer. PMID:24921815

  11. Imide/arylene ether copolymers

    NASA Technical Reports Server (NTRS)

    Jensen, Brian J. (Inventor); Hergenrother, Paul M. (Inventor); Bass, Robert G. (Inventor)

    1992-01-01

    Imide/arylene ether block copolymers are prepared by reacting anhydride terminated poly(amic acids) with amine terminated poly(arylene ethers) in polar aprotic solvents and by chemically or thermally cyclodehydrating the resulting intermediate poly(amic acids). The resulting block copolymers have one glass transition temperature or two, depending upon the particular structure and/or the compatibility of the block units. Most of these block copolymers form tough, solvent resistant films with high tensile properties.

  12. DETAIL OF STEEL CASTINGS/CONNECTORS FOR SPANS 1, 2, 4 AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL OF STEEL CASTINGS/CONNECTORS FOR SPANS 1, 2, 4 AND 5, APALACHICOLA RIVER BRIDGE, SHEET 5508-1 - Apalachicola River Bridge, State Route 20 spanning the Apalachicola River, Blountstown, Calhoun County, FL

  13. Partial Miscibility in Copolymer Blends

    NASA Astrophysics Data System (ADS)

    Clark, Elizabeth; Lipson, Jane

    2011-03-01

    Copolymers can be used to affect the miscibility of otherwise immiscible polymer blends by acting as compatibilizers. To better understand the energetics of these types of systems, we use a simple lattice model to study phase separation in binary copolymer/homopolymer blends. We focus on a copolymer that contains both A and B type monomers and a homopolymer that contains purely A type monomer. An example of a system that we are investigating is polyethylene mixed with either random or alternating poly(ethylene-co-propylene). The sequence effect on miscibility as the copolymer microstructure is varied from random to alternating is investigated as well. The support of GAANN is gratefully acknowledged.

  14. Evaluation of electroslag castings

    SciTech Connect

    Judkins, R.R.; Sikka, V.K.

    1985-01-01

    Results of evaluations of electroslag castings of ferritic (2-1/4 Cr-1 Mo and 9 Cr-1 Mo) and austenitic (CF8M or type 316) steels are presented. The castings have been characterized for surface finish, cracking, solidification structure, chemical composition, hardness, ferrite distribution, tensile properties, Charpy impact properties, and creep properties. Pertinent data are compared with equivalent data for sand castings and wrought products of the same materials. Based on the results of these studies, the properties of electroslag castings compare favorably with those of sand castings and wrought materials.

  15. Supramolecular self-assembly of conjugated diblock copolymers.

    PubMed

    Wang, Hengbin; You, Wei; Jiang, Ping; Yu, Luping; Wang, H Hau

    2004-02-20

    This paper describes the synthesis and characterization of a novel series of copolymers with different lengths of oligo(phenylene vinylene) (OPV) as the rod block, and poly(propylene oxide) as the coil block. Detailed characterization by means of transmission electron microscopy (TEM), atomic force microscopy (AFM), and small-angle neutron scattering (SANS) revealed the strong tendency of these copolymers to self-assemble into cylindrical micelles in solution and as-casted films on a nanometer scale. These micelles have a cylindrical OPV core surrounded by a poly(propylene glycol) (PPG) corona and readily align with each other to form parallel packed structures when mica is used as the substrate. A packing model has been proposed for these cylindrical micelles. PMID:14978825

  16. Graphoepitaxy of diblock-copolymers microdomains with chemical patterns

    NASA Astrophysics Data System (ADS)

    Checco, Antonio; Ocko, Benjamin M.; Misner, Matthew; Xu, Ji; Russell, Thomas P.

    2007-03-01

    Topographically patterned substrates have been used in recent years to laterally confine diblock copolymer (DBC) thin films in order to induce long-range lateral order of the DBC microdomain lattice with respect to a macroscopic reference. Here we demonstrate that surfaces with pure chemical patterns can be used to confine laterally diblock copolymers thin films through template-induced dewetting. A thin DBC film (PS-PEO) is spun cast on top of a surface chemically patterned with micron-sized, wettable domains prepared by oxidative nanolithography. Subsequently, annealing is used to direct the dewetting of the thin film into regions which are conformal to the patterns. We investigate the conditions (film thickness, annealing time) necessary to obtain dewetted structures reproducing the pattern shape with a high level of fidelity. In addition, we study the effect of pattern shape and size on the long-range order of DBC microdomains.

  17. Supramolecular self-assembly of conjugated diblock copolymers.

    SciTech Connect

    Wang, H.; You, W.; Jiang, P.; Yu, L.; Wang, H. H.; Univ. of Chicago

    2004-02-20

    This paper describes the synthesis and characterization of a novel series of copolymers with different lengths of oligo(phenylene vinylene) (OPV) as the rod block, and poly(propylene oxide) as the coil block. Detailed characterization by means of transmission electron microscopy (TEM), atomic force microscopy (AFM), and small-angle neutron scattering (SANS) revealed the strong tendency of these copolymers to self-assemble into cylindrical micelles in solution and as-casted films on a nanometer scale. These micelles have a cylindrical OPV core surrounded by a poly(propylene glycol) (PPG) corona and readily align with each other to form parallel packed structures when mica is used as the substrate. A packing model has been proposed for these cylindrical micelles.

  18. Advances in aluminum casting technology

    SciTech Connect

    Tiryakioglu, M.; Campbell, J.

    1998-01-01

    This symposium focuses on the improvements of aluminum casting quality and reliability through a better understanding of processes and process variables, and explores the latest innovations in casting-process design that allow increasing use of the castings to replace complex assemblies and heavy steel and cast-iron components in aerospace and automotive applications. Presented are 35 papers by international experts in the various aspects of the subject. The contents include: Semisolid casting; Computer-aided designing of molds and castings; Casting-process modeling; Aluminum-matrix composite castings; HIPing of castings; Progress in the US car project; Die casting and die design; and Solidification and properties.

  19. Block copolymer investigations

    NASA Astrophysics Data System (ADS)

    Yufa, Nataliya A.

    The research presented in this thesis deals with various aspects of block copolymers on the nanoscale: their behavior at a range of temperatures, their use as scaffolds, or for creation of chemically striped surfaces, as well as the behavior of metals on block copolymers under the influence of UV light, and the healing behavior of copolymers. Invented around the time of World War II, copolymers have been used for decades due to their macroscopic properties, such as their ability to be molded without vulcanization, and the fact that, unlike rubber, they can be recycled. In recent years, block copolymers (BCPs) have been used for lithography, as scaffolds for nano-objects, to create a magnetic hard drive, as well as in photonic and other applications. In this work we used primarily atomic force microscopy (AFM) and transmission electron microscopy (TEM), described in Chapter II, to conduct our studies. In Chapter III we demonstrate a new and general method for positioning nanoparticles within nanoscale grooves. This technique is suitable for nanodots, nanocrystals, as well as DNA. We use AFM and TEM to demonstrate selective decoration. In Chapters IV and V we use AFM and TEM to study the structure of polymer surfaces coated with metals and self-assembled monolayers. We describe how the surfaces were created, exhibit their structure on the nanoscale, and prove that their macroscopic wetting properties have been altered compared to the original polymer structures. Finally, Chapters VI and VII report out in-situ AFM studies of BCP at high temperatures, made possible only recently with the invention of air-tight high-temperature AFM imaging cells. We locate the transition between disordered films and cylinders during initial ordering. Fluctuations of existing domains leading to domain coarsening are also described, and are shown to be consistent with reptation and curvature minimization. Chapter VII deals with the healing of PS-b-PMMA following AFM-tip lithography or

  20. Kinetically Controlled Sequential Growth of Surface-Grafted Chiral Supramolecular Copolymers.

    PubMed

    Frisch, Hendrik; Fritz, Eva-Corinna; Stricker, Friedrich; Schmüser, Lars; Spitzer, Daniel; Weidner, Tobias; Ravoo, Bart Jan; Besenius, Pol

    2016-06-13

    We report a facile strategy to grow supramolecular copolymers on Au surfaces by successively exposing a surface-anchored monomer to solutions of oppositely charged peptide comonomers. Charge regulation on the active chain end of the polymer sufficiently slows down the kinetics of the self-assembly process to produce kinetically trapped copolymers at near-neutral pH. We thereby achieve architectural control at three levels: The β-sheet sequences direct the polymerization away from the surface, the height of the supramolecular copolymer brushes is well-controlled by the stepwise nature of the alternating copolymer growth, and 2D spatial resolution is realized by using micropatterned initiating monomers. The programmable nature of the resulting architectures renders this concept attractive for the development of customized biomaterials or chiral interfaces for optoelectronics and sensor applications. PMID:26989886

  1. SEPARATION OF VOLATILE ORGANIC COMPOUNDS FROM AQUEOUS SOLUTIONS BY PERVAPORATION USING S-B-S BLOCK COPOLYMER MEMBRANES.

    EPA Science Inventory

    Composite membranes of a block copolymer of styrene and butadiene (S-B-S) were cast on highly porous, hydrophobic thin films of PTFE, and used for the separation and recovery of volatile organic compounds (VOCs) from aqueous solutions by pervaporation. Trichloroethane, trichloroe...

  2. SEPARATION OF VOLATILE ORGANIC COMPOUNDS FROM AQUEOUS SOLUTIONS BY PERVAPORATION USING S-B-S BLOCK COPOLYMER MEMBRANES

    EPA Science Inventory

    Composite membranes of a block copolymer of styrene and butadiene (S-B-S) were cast on highly porous, hydrophobic thin films of PTFE and used for the separation and recovery of volatile organic compounds (VOCs) from aqueous solutions by pervaporation. Trichloroethane, trichloroe...

  3. SLIP CASTING METHOD

    DOEpatents

    Allison, A.G.

    1959-09-01

    S>A process is described for preparing a magnesium oxide slip casting slurry which when used in conjunction with standard casting techniques results in a very strong "green" slip casting and a fired piece of very close dimensional tolerance. The process involves aging an aqueous magnestum oxide slurry, having a basic pH value, until it attains a specified critical viscosity at which time a deflocculating agent is added without upsetting the basic pH value.

  4. High-Tg Polynorbornene-Based Block and Random Copolymers for Butanol Pervaporation Membranes

    NASA Astrophysics Data System (ADS)

    Register, Richard A.; Kim, Dong-Gyun; Takigawa, Tamami; Kashino, Tomomasa; Burtovyy, Oleksandr; Bell, Andrew

    Vinyl addition polymers of substituted norbornene (NB) monomers possess desirably high glass transition temperatures (Tg); however, until very recently, the lack of an applicable living polymerization chemistry has precluded the synthesis of such polymers with controlled architecture, or copolymers with controlled sequence distribution. We have recently synthesized block and random copolymers of NB monomers bearing hydroxyhexafluoroisopropyl and n-butyl substituents (HFANB and BuNB) via living vinyl addition polymerization with Pd-based catalysts. Both series of polymers were cast into the selective skin layers of thin film composite (TFC) membranes, and these organophilic membranes investigated for the isolation of n-butanol from dilute aqueous solution (model fermentation broth) via pervaporation. The block copolymers show well-defined microphase-separated morphologies, both in bulk and as the selective skin layers on TFC membranes, while the random copolymers are homogeneous. Both block and random vinyl addition copolymers are effective as n-butanol pervaporation membranes, with the block copolymers showing a better flux-selectivity balance. While polyHFANB has much higher permeability and n-butanol selectivity than polyBuNB, incorporating BuNB units into the polymer (in either a block or random sequence) limits the swelling of the polyHFANB and thereby improves the n-butanol pervaporation selectivity.

  5. Interface Formation During Fusion™ Casting of AA3003/AA4045 Aluminum Alloy Ingots

    NASA Astrophysics Data System (ADS)

    Di Ciano, Massimo; Caron, E. J. F. R.; Weckman, D. C.; Wells, M. A.

    2015-12-01

    Fusion™ casting is a unique Direct Chill continuous casting process whereby two different alloys can be cast simultaneously, producing a laminated ingot for rolling into clad sheet metal such as AA3003/AA4045 brazing sheet. Better understanding of the wetting and interface formation process during Fusion™ casting is required to further improve process yields and also explore use of other alloy systems for new applications. In this research, AA3003-core/AA4045-clad ingots were cast using a well-instrumented lab-scale Fusion™ casting system. As-cast Fusion™ interfaces were examined metallurgically and by mechanical testing. Computational fluid dynamic analyses of the FusionTM casts were also performed. It was shown that the liquid AA4045-clad alloy was able to successfully wet and create an oxide-free, metallurgical, and mechanically sound interface with the lightly oxidized AA3003-core shell material. Based on the results of this study, it is proposed that the bond formation process at the alloys interface during casting is a result of discrete penetration of AA4045 liquid at defects in the preexisting AA3003 oxide, dissolution of underlying AA3003 by liquid AA4045, and subsequent bridging between penetration sites. Spot exudation on the AA3003 chill cast surface due to remelting and inverse segregation may also improve the wetting and bonding process.

  6. Synthesis and characterization of polyimide copolymers containing ladder-like polysiloxane

    NASA Astrophysics Data System (ADS)

    Feng, Linqian

    This research is focused on the synthesis, development, analysis and evaluation of properties of polyurea-b-polyimide (PUI) copolymers containing ladder-like polysiloxane. PUI block copolymers were successfully synthesized by condensation polymerization methods. The structure and properties of the copolymers were controlled by controlling the (i) co-monomer concentration and (ii) curing temperature. Thermally controlled self-assembly of semi-crystalline copolymers occurred at higher annealing temperatures T ≥ 150°C, resulting in remarkable enhancement in their thermomechanical properties. The observed improvement in the structure and mechanical properties of the copolymers annealed at higher temperature is believed to be due to the development of inter and intra-hydrogen bonding interactions between adjacent copolymer chains. The dynamic mechanical property of the copolymers was determined by dynamic mechanical analysis (DMA) using solution cast thin films. Fourier transform infrared spectroscopy, FTIR and Wide angle X-ray diffraction (WAXD) method were used to study the composition and structure of the copolymers. The presence of hydrogen-bonded (H-bonded) polyimide units in the copolymer resulted in a significant enhancement in the corrosion protection of aluminum alloy 2024-T3. The corrosion performance of PUI coatings was studied by direct current polarization method (DCP) and electrochemical impedance spectroscopy (EIS) in a 3.5wt% NaCl solution. Corrosion performance was remarkably increased by increasing (i) polyurea concentration and (ii) annealing temperature. The coating lifetime was evaluated by using information from time-based Bode plot as well as gravimetric weight gain analysis. The surface energy and diffusivity of PUI copolymers were remarkably decreased as polyurea concentration increased. Semi-crystalline ladder-like polysiloxanes (LPS) containing both mercapto and fluoride side groups were synthesized by using both the sol-gel and monomer

  7. Casting Footprints for Eternity

    NASA Technical Reports Server (NTRS)

    1999-01-01

    Apollo 11 Astronaut Buzz Aldrin has his footprints casted during the dedication ceremony of the rocket fountain at Building 4200 at Marshall Space Flight Center. The casts of Aldrin's footprints will be placed in the newly constructed Von Braun courtyard representing the accomplishments of the Apollo 11 lunar landing.

  8. Single Helix to Double Gyroid in Chiral Block Copolymers

    SciTech Connect

    C Chen; H Hsueh; Y Chiang; R Ho; S Akasaka; H Hasegawa

    2011-12-31

    An order-order phase transition of chiral block copolymers (BCPs*) from single helix to double gyroid (H* {yields} G) through a nucleation and growth process was demonstrated. The H* and G phases can be obtained by solution casting from fast and slow solvent evaporation, respectively, suggesting that the H* phase is a metastable phase. Consequently, the coexistence of H* and G phases can be found in the solution-cast samples from intermediate solvent evaporation. To truly examine the transition mechanism of the H* {yields} G, electron tomography was carried out to directly visualize the morphological evolution in real space, in particular, the transition zone at interface. Unlike the mechanisms for the transitions of block copolymers (BCPs) by considering the interdomain spacing matching, a significant mismatch in the lattices for the H* {yields} G was found. Consequently, the transition may require an adjustment on the geometric dimensions to justify corresponding lattice mismatch. As a result, the morphological observations from electron tomography offer new insights into BCP phase transitions.

  9. Rheological and Mechanical Properties of Crosslinked Block Copolymer Nanofiber and Polystyrene Blends.

    NASA Astrophysics Data System (ADS)

    Ma, Sungwon; Thio, Yonathan

    2009-03-01

    The mechanical and rheological properties of blends of crosslinked and uncrosslinked poly(styrene)-b-poly(isoprene) copolymer with commercially available polystyrene were studied. Cylindrical morphology of PS-b-PI copolymer was employed for generating nanofiber morphology. Cold vulcanization process using sulfur monochloride (S2Cl2) was used to preserve the morphology. Blends of uncrosslinked PS-b-PI copolymer with neat polystyrene were also prepared. Both blend samples were prepared by solvent casting method with the filler contents varying between 0.5 and 10 wt%. The mechanical and rheological properties were characterized and the microstructures of the fiber and the systems were imaged. The dynamic moduli (G' and G'') of the crosslinked system increased with increasing the fiber content compared to the uncrosslinked system. The results were compared to the rheological model by fitting to Cross-Williamson. This blend study indicated critical volume concentration of nanofiber between 5 and 10 wt% of nanofiber content.

  10. Ordered porous mesostructured materials from nanoparticle-block copolymer self-assembly

    SciTech Connect

    Warren, Scott; Wiesner, Ulrich; DiSalvo, Jr., Francis J

    2013-10-29

    The invention provides mesostructured materials and methods of preparing mesostructured materials including metal-rich mesostructured nanoparticle-block copolymer hybrids, porous metal-nonmetal nanocomposite mesostructures, and ordered metal mesostructures with uniform pores. The nanoparticles can be metal, metal alloy, metal mixture, intermetallic, metal-carbon, metal-ceramic, semiconductor-carbon, semiconductor-ceramic, insulator-carbon or insulator-ceramic nanoparticles, or combinations thereof. A block copolymer/ligand-stabilized nanoparticle solution is cast, resulting in the formation of a metal-rich (or semiconductor-rich or insulator-rich) mesostructured nanoparticle-block copolymer hybrid. The hybrid is heated to an elevated temperature, resulting in the formation of an ordered porous nanocomposite mesostructure. A nonmetal component (e.g., carbon or ceramic) is then removed to produce an ordered mesostructure with ordered and large uniform pores.

  11. Poly(aryl ethers) and related polysiloxane copolymer molecular coatings: Preparation and radiation degradation

    NASA Technical Reports Server (NTRS)

    Mcgrath, J. E.

    1982-01-01

    The radiation degradation of poly(arylene ether sulfones) and related materials is studied. These basic studies are important both as a means to developing stronger, more stable matrix resins for composite materials, as well as to improve the data base in regard to chemical structure-physical property relationships. Thirty homo and copolymers were synthesized, at least partially characterized and, in several cases suitable film casting techniques were developed. Four samples were chosen for initial radiation degradation. Poly(dimethyl siloxane) soft bocks/segments can preferentially migrate to the surface of copolymer films. Since siloxanes are utilized as thermal control coatings, this form of 'molecular' coating is of interest. The chemistry for preparing such copolymers with any of the polymers described was demonstrated.

  12. Gas Permeation through Polystyrene-Poly(ethylene oxide) Block Copolymers

    NASA Astrophysics Data System (ADS)

    Hallinan, Daniel, Jr.; Minelli, Matteo; Giacinti-Baschetti, Marco; Balsara, Nitash

    2013-03-01

    Lithium air batteries are a potential technology for affordable energy storage. They consist of a lithium metal anode and a porous air cathode separated by a solid polymer electrolyte membrane, such as PEO/LiTFSI (PEO = poly(ethylene oxide), LiTFSI = lithium bis-trifluoromethane sulfonimide). For extended operation of such a battery, the polymer electrolyte must conduct lithium ions while blocking electrons and gases present in air. In order to maintain a pressure difference the membrane must be mechanically robust, which can be achieved by incorporating the PEO into a block copolymer with a glassy block such as PS (PS = polystyrene). To protect the lithium electrode, the membrane must have low permeability to gases in air such as CO2, N2, and O2. We have therefore studied the permeation of pure gases through a PS-PEO block copolymer. A high molecular weight, symmetric block copolymer with a lamellar morphology was used to cast free-standing membranes. Gas permeability was measured through these membranes with a standard, pressure-based technique. A model was developed to account for transport through the polymer membrane consisting of semi-crystalline PEO lamellae and amorphous PS lamellae. PEO crystallinity was extracted from the permeation model and compares well with values from differential scanning calorimetry measurements.

  13. Surface Structure of Thin Films of Multifunctional Ionizable Copolymers

    NASA Astrophysics Data System (ADS)

    Wickramasinghe, Anuradhi; Perahia, Dvora

    Phase segregation results in a rich variety of structures in co-polymers where interfacial forces often dominate the structure of thin films. Introduction of ionizable segments often drives the formation of compounded structures with multiple blocks residing at the interfaces. Here we probe thin films, 40-50nm, of an A-B-C-B-A co-polymer where C is a randomly sulfonated polystyrene with sulfonation fractions of 0, 26 and 52 mole %, B is poly (ethylene-r-propylene), and A is poly (t-butyl styrene) as the sulfonation level and temperature are varied using Neutron Reflectivity AFM, and surface tension measurements. As cast films form layers with both hydrophobic blocks dominating the solid and air interfaces and the ionizable block segregating to the center. Following annealing at 1700C, above Tg of styrene sulfonate, the films coarsen, with surface aggregation dominating the structure, though interfacial regions remain dominated by the hydrophobic segments. We show that in contrast to non-ionic co-polymers, formation of micelles dominated the structure of these ionic structured films. Supported in part by DOE Grant No. DE-SC007908.

  14. 41. DRAW SPAN OVER PASSAIC RIVER 18M110; Sheet No. 34 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    41. DRAW SPAN OVER PASSAIC RIVER 18-M-110; Sheet No. 34 Details of Center Casting and Steel Ring Scale 1-1/2'=1'; February 1897 - Jackson Street Bridge, Spanning Passaic River, Newark, Essex County, NJ

  15. Crystallinity-based product design: Utilizing the polymorphism of isotactic PP homo- and copolymers

    NASA Astrophysics Data System (ADS)

    Gahleitner, Markus; Mileva, Daniela; Androsch, René; Gloger, Dietrich; Tranchida, Davide; Sandholzer, Martina; Doshev, Petar

    2015-12-01

    The polymorphism of isotactic polypropylene (iPP) in combination with the strong response of this polymer to nucleation can be utilized for expanding the application range of this versatile polymer. Based on three "case studies" related to β-iPP pressure pipes, ethylene-propylene (EP) random copolymers for thin-wall injection molding and sterilization resistance of cast films we demonstrate ways of combining polymer composition, nucleation and process settings to achieve the desired application performance.

  16. Self-assembly of block copolymers grafted onto a flat substrate: Recent progress in theory and simulations

    NASA Astrophysics Data System (ADS)

    Zheng, Wang; Bao-Hui, Li

    2016-01-01

    Block copolymers are a class of soft matter that self-assemble to form ordered morphologies on the scale of nanometers, making them ideal materials for various applications. These applications directly depend on the shape and size of the self-assembled morphologies, and hence, a high degree of control over the self-assembly is desired. Grafting block copolymer chains onto a substrate to form copolymer brushes is a versatile method to fabricate functional surfaces. Such surfaces demonstrate a response to their environment, i.e., they change their surface topography in response to different external conditions. Furthermore, such surfaces may possess nanoscale patterns, which are important for some applications; however, such patterns may not form with spun-cast films under the same condition. In this review, we summarize the recent progress of the self-assembly of block copolymers grafted onto a flat substrate. We mainly concentrate on the self-assembled morphologies of end-grafted AB diblock copolymers, junction point-grafted AB diblock copolymers (i.e., Y-shaped brushes), and end-grafted ABA triblock copolymers. Special emphasis is placed on theoretical and simulation progress. Project supported by the National Natural Science Foundation of China (Grant Nos. 20990234, 20925414, and 91227121), the Program for Changjiang Scholars and Innovative Research Team in University, China (Grant No. IRT1257), the Programme of Introducing Talents of Discipline to Universities, China, and by the Tianhe No. 1, China.

  17. INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' PIPE OPERATOR SPRAYING A POWDER TO HELP SOLIDIFY THE PIPE BEING CENTRIFUGALLY CAST. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  18. Clean Metal Casting

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  19. Casting in Sport

    PubMed Central

    DeCarlo, Mark; Malone, Kathy; Darmelio, John; Rettig, Arthur

    1994-01-01

    Attempts by sports medicine professionals to return high school athletes with hand and wrist injuries to competition quickly and safely have been the source of confusion and debate on many playing fields around the country. In addition to the differing views regarding the appropriateness of playing cast usage in high school football, a debate exists among sports medicine professionals as to which material is best suited for playing cast construction. Materials used in playing cast construction should be hard enough to provide sufficient stabilization to the injured area and include adequate padding to absorb blunt impact forces. The purpose of the biomechanical portion of this investigation was to attempt to determine the most appropriate materials for use in constructing playing casts for the hand and wrist by assessing different materials for: 1) hardness using a Shore durometer, and 2) ability to absorb impact using a force platform. Results revealed that RTV11 and Scotchcast were the “least hard” of the underlying casting materials and that Temper Stick foam greatly increased the ability of RTV11 to absorb impact. Assessment of the mechanical properties of playing cast materials and review of current developments in high school football rules are used to aid practitioners in choosing the most appropriate materials for playing cast construction. ImagesFig 1.Fig 2.Fig 3. PMID:16558257

  20. Protonation-Induced Microphase Separation in Thin Films of a Polyelectrolyte-Hydrophilic Diblock Copolymer

    PubMed Central

    2015-01-01

    Block copolymers composed of poly(oligo ethylene glycol methyl ether methacrylate) and poly(2-vinylpyridine) are disordered in the neat state but can be induced to order by protonation of the P2VP block, demonstrating a tunable and responsive method for triggering assembly in thin films. Comparison of protonation with the addition of salts shows that microphase separation is due to selective protonation of the P2VP block. Increasing acid incorporation and increasing 2-vinylpyridine content for P2VP minority copolymers both promote increasingly phase-separated morphologies, consistent with protonation increasing the effective strength of segregation between the two blocks. The self-assembled nanostructures formed after casting from acidic solutions may be tuned based on the amount and type of acid incorporation as well as the annealing treatment applied after casting, where both aqueous and polar organic solvents are shown to be effective. Therefore, POEGMA-b-P2VP is a novel ion-containing block copolymer whose morphologies can be facilely tuned during casting and processing by controlling its exposure to acid. PMID:24910809

  1. CENTRIFUGAL CASTING MACHINE

    DOEpatents

    Shuck, A.B.

    1958-04-01

    A device is described that is specifically designed to cast uraniumn fuel rods in a vacuunn, in order to obtain flawless, nonoxidized castings which subsequently require a maximum of machining or wastage of the expensive processed material. A chamber surrounded with heating elements is connected to the molds, and the entire apparatus is housed in an airtight container. A charge of uranium is placed in the chamber, heated, then is allowed to flow into the molds While being rotated. Water circulating through passages in the molds chills the casting to form a fine grained fuel rod in nearly finished form.

  2. CASTING METHOD AND APPARATUS

    DOEpatents

    Gray, C.F.; Thompson, R.H.

    1958-10-01

    An improved apparatus for the melting and casting of uranium is described. A vacuum chamber is positioned over the casting mold and connected thereto, and a rod to pierce the oxide skin of the molten uranium is fitted into the bottom of the melting chamber. The entire apparatus is surrounded by a jacket, and operations are conducted under a vacuum. The improvement in this apparatus lies in the fact that the top of the melting chamber is fitted with a plunger which allows squeezing of the oxide skin to force out any molten uranium remaining after the skin has been broken and the molten charge has been cast.

  3. Silicon ingot casting - heat exchanger method (HEM); multi-wire slicing - fixed abrasive slicing technique (FAST). Phase IV. Silicon sheet growth development for the Large Area Sheet Task of the Low-Cost Solar Array Project. Quarterly progress report No. 4, October 1-December 31, 1980

    SciTech Connect

    Schmid, F.; Khattak, C.P.; Basaran, M.

    1981-02-01

    The crystallinity of large-size ingots has been studied as a function of the heat flow conditions at the bottom of the ingot. The size of the ingot has an important effect on crystallinity. The breakdown in crystallinity across the bottom has been resolved to an area in the vicinity of the melted-back seed. Generally, homogeneous resistivity distribution has been achieved all over the ingot. Electroplating of diamonds on one side of the wirepack has an important effect on slicing performance. However, diamond electroplating must be carefully controlled to have a good seat in the grooved rollers. An in-house electroplating facility is now operational. Good performance was achieved with the initial in-house electroplated wirepacks. Projected add-on cost of HEM ingot casting process has been carried out using IPEG analysis. The value that was obtained is $8.65/m/sup 2/, well below the allocation of $18.15/m/sup 2/ to meet the 1986 goal.

  4. Skin delivery by block copolymer nanoparticles (block copolymer micelles).

    PubMed

    Laredj-Bourezg, Faiza; Bolzinger, Marie-Alexandrine; Pelletier, Jocelyne; Valour, Jean-Pierre; Rovère, Marie-Rose; Smatti, Batoule; Chevalier, Yves

    2015-12-30

    Block copolymer nanoparticles often referred to as "block copolymer micelles" have been assessed as carriers for skin delivery of hydrophobic drugs. Such carriers are based on organic biocompatible and biodegradable materials loaded with hydrophobic drugs: poly(lactide)-block-poly(ethylene glycol) copolymer (PLA-b-PEG) nanoparticles that have a solid hydrophobic core made of glassy poly(d,l-lactide), and poly(caprolactone)-block-poly(ethylene glycol) copolymer (PCL-b-PEG) nanoparticles having a liquid core of polycaprolactone. In vitro skin absorption of all-trans retinol showed a large accumulation of retinol in stratum corneum from both block copolymer nanoparticles, higher by a factor 20 than Polysorbate 80 surfactant micelles and by a factor 80 than oil solution. Additionally, skin absorption from PLA-b-PEG nanoparticles was higher by one order of magnitude than PCL-b-PEG, although their sizes (65nm) and external surface (water-swollen PEG layer) were identical as revealed by detailed structural characterizations. Fluorescence microscopy of histological skin sections provided a non-destructive picture of the storage of Nile Red inside stratum corneum, epidermis and dermis. Though particle cores had a different physical states (solid or liquid as measured by (1)H NMR), the ability of nanoparticles for solubilization of the drug assessed from their Hildebrand solubility parameters appeared the parameter of best relevance regarding skin absorption. PMID:26602293

  5. Ionic Block Copolymers for Anion Exchange Membranes

    NASA Astrophysics Data System (ADS)

    Tsai, Tsung-Han; Herbst, Dan; Giffin, Guinevere A.; di Noto, Vito; Witten, Tom; Coughlin, E. Bryan

    2013-03-01

    Anion exchange membrane (AEM) fuel cells have regained interest because it allows the use of non-noble metal catalysts. Until now, most of the studies on AEM were based on random polyelectrolytes. In this work, Poly(vinylbenzyltrimethylammonium bromide)-b- (methylbutylene) ([PVBTMA][Br]-b-PMB) was studied by SAXS, TEM and dielectric spectroscopy to understand the fundamental structure-conductivity relationship of ion transport mechanisms within well-ordered block copolymers. The ionic conductivity and the formation of order structure were dependent on the casting solvent. Higher ion exchange capacity (IEC) of the membranes showed higher conductivity at as IEC values below 1.8mmol/g, as above this, the ionic conductivity decreases due to more water uptake leading to dilution of charge density. The humidity dependence of morphology exhibited the shifting of d-spacing to higher value and the alteration in higher characteristic peak of SAXS plot as the humidity increase from the dry to wet state. This phenomenon can be further explained by a newly developed polymer brush theory. Three ionic conduction pathways with different conduction mechanism within the membranes can be confirmed by broadband electric spectroscopy. US Army MURI (W911NF1010520)

  6. Tunable Morphologies from Charged Block Copolymers

    SciTech Connect

    Goswami, Monojoy; Sumpter, Bobby G; Mays, Jimmy; Messman, Jamie M

    2010-01-01

    The bulk morphologies formed by a new class of charged block copolymers, 75 vol % fluorinated polyisoprene (FPI) 25 vol% sulfonated polystyrene (PSS) with 50% sulfonation, are characterized, and the fundamental underlying forces that promote the self-assembly processes are elucidated. The results show how the bulk morphologies are substantially different from their uncharged diblock counterparts (PS-PI) and also how morphology can be tuned with volume fraction of the charged block and the casting solvent. A physical understanding based on the underlying strong electrostatic interactions between the charged block and counterions is obtained using Monte Carlo (MC) and Molecular Dynamics (MD) simulations. The 75/25 FPI-PSS shows hexagonal morphologies with the minority blocks (PSS) forming the continuous phase due to charge percolation and the FPI blocks arranged in hexagonal cylinders. Some long-range order can be sustained even if lipophobicity is increased (addition of water), albeit with lower dimensional structures. However, thermal annealing provides sufficient energy to disrupt the percolated charges and promotes aggregation of ionic sites which leads to a disordered system. Diverse and atypical morphologies are readily accessible by simply changing the number distribution of the charges on PSS block.

  7. MOLDS FOR CASTING PLUTONIUM

    DOEpatents

    Anderson, J.W.; Miley, F.; Pritchard, W.C.

    1962-02-27

    A coated mold for casting plutonium comprises a mold base portion of a material which remains solid and stable at temperatures as high as the pouring temperature of the metal to be cast and having a thin coating of the order of 0.005 inch thick on the interior thereof. The coating is composed of finely divided calcium fluoride having a particle size of about 149 microns. (AEC)

  8. Method of casting aerogels

    DOEpatents

    Poco, J.F.

    1993-09-07

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm[sup 3] to 0.6 g/cm[sup 3]. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of aerogel which occurs during the drying step of supercritical extraction of solvent. 2 figures.

  9. Method of casting aerogels

    DOEpatents

    Poco, John F.

    1993-01-01

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm.sup.3 to 0.6 g/cm.sup.3. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of alcogel which occurs during the drying step of supercritical extraction of solvent.

  10. Casting Characteristics of Aluminum Die Casting Alloys

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  11. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    SciTech Connect

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

  12. (Continuous casting 1985)

    SciTech Connect

    Wilde, R.A.

    1985-06-12

    The report covers the Continuous Casting '85 Conference including informal discussions with conference attendees. In general, the papers presented at the conference concerned an overview of continuous steel casting worldwide, state-of-the-art aspects of steel continuous casting technology including caster startup problems, modifications, control system strategies, energy use profiles, quality control aspects, steel chemistry control, refractories, operational aspects of continuous casters, etc. No papers were presented in the development of thin section or thin strip casting of steel. Informal discussions were held with several conference attendees including (1) Bernard Trentini, Executive Director of the Association Technique De La Siderurgie Francaise in Paris, France (similar to the American Iron and Steel Institute); (2) Dr. Wolfgang Reichelt and Dr. Peter Voss-Spilker both of Mannesmann Demag Huttentechnik -a continuous casting and other steel making machine builder in-lieu of meeting at their plant in Duisburg, FRG on May 31; (3) Ewan C. Hewitt of Devote McKee Corp., Sheffield, England; (4) Wilfried Heinemann, head of R D Dept. at Concast Standard AG in Zurich, Switzerland; and (5) Hideo Ueno, engineer of melting section, Mitsubishi Steel Mfg. Co. Ltd, Tokyo Japan. A visit was made to the Teesside Laboratories of British Steel Corp. for discussions of their thin section casting research program in particular and R D program in general.

  13. A Winning Cast

    NASA Technical Reports Server (NTRS)

    2001-01-01

    Howmet Research Corporation was the first to commercialize an innovative cast metal technology developed at Auburn University, Auburn, Alabama. With funding assistance from NASA's Marshall Space Flight Center, Auburn University's Solidification Design Center (a NASA Commercial Space Center), developed accurate nickel-based superalloy data for casting molten metals. Through a contract agreement, Howmet used the data to develop computer model predictions of molten metals and molding materials in cast metal manufacturing. Howmet Metal Mold (HMM), part of Howmet Corporation Specialty Products, of Whitehall, Michigan, utilizes metal molds to manufacture net shape castings in various alloys and amorphous metal (metallic glass). By implementing the thermophysical property data from by Auburn researchers, Howmet employs its newly developed computer model predictions to offer customers high-quality, low-cost, products with significantly improved mechanical properties. Components fabricated with this new process replace components originally made from forgings or billet. Compared with products manufactured through traditional casting methods, Howmet's computer-modeled castings come out on top.

  14. Salvaged castings and methods of salvaging castings with defective cast cooling bumps

    DOEpatents

    Johnson, Robert Alan; Schaeffer, Jon Conrad; Lee, Ching-Pang; Abuaf, Nesim; Hasz, Wayne Charles

    2002-01-01

    Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are coated with a braze alloy and cooling enhancement material to salvage the part.

  15. Imide/arylene ether copolymers. I

    NASA Technical Reports Server (NTRS)

    Jensen, B. J.; Hergenrother, P. M.; Bass, R. G.

    1991-01-01

    The preparation of a series of novel imide/arylene ether copolymers is described together with the results of viscosity and DSC Tg(Tm) measurements. The copolymers were synthesized from an arylene ether block and either an amorphous or semicrystalline imide block. One block copolymer was end-capped, and the molecular weight was controlled to improve compression moldability. The paper also presents results of mechanical properties tests on copolymer samples.

  16. Macroscopic vertical alignment of nanodomains in thin films of semiconductor amphiphilic block copolymers.

    PubMed

    Brendel, Johannes C; Liu, Feng; Lang, Andreas S; Russell, Thomas P; Thelakkat, Mukundan

    2013-07-23

    Though several techniques have been reported on the alignment of conventional block copolymers, the macroscopic vertical orientation of semiconductor block copolymer microdomains in thin films has still not been accomplished. Here, we report the control on the alignment of nanostructures in a semiconductor amphiphilic block copolymer comprising an amorphous triphenyldiamine hole conductor block and a hydrophilic poly(styrene sulfonate) segment. Three different compositions with a hole conductor content of 57, 72, and 79 wt % were synthesized using a combination of controlled reversible addition/fragmentation transfer polymerization and "click" chemistry. All polymers feature a narrow molecular weight distribution. Cryo-TEM reveals the formation of micelles in DMF solutions of the amphiphilic copolymer having nanoscopic dimensions. The micelle size correlates well with the X-ray analysis of dried bulk samples. Atomic force microscopy (AFM) confirms the micellar structure in the as-cast films. Thermal annealing causes an aggregation of micelles but did not lead to morphologies known for conventional block copolymers. However, annealing in saturated DMF vapor induces a morphology transition and a vertical orientation of the microdomains which was determined by grazing incidence small-angle X-ray scattering and AFM. The morphology varies from lamella to cylinders with increasing content of the hole-conductor block. The orientation arises from the controlled evaporation of the solvent, a mechanism that is similar to that observed for conventional block copolymers. Our approach demonstrates the macroscopic vertical alignment of nanodomains in semiconductor block copolymers which is a key requirement for applications in hybrid devices. PMID:23746109

  17. Cross-Linked Conjugated Polymer Fibrils: Robust Nanowires from Functional Polythiophene Diblock Copolymers

    SciTech Connect

    Hammer, Brenton A. G.; Bokel, Felicia A.; Hayward, Ryan C.; Emrick, Todd

    2011-09-27

    A series of poly(3-hexyl thiophene) (P3HT)-based diblock copolymers were prepared and examined in solution for their assembly into fibrils, and post-assembly cross-linking into robust nanowire structures. P3HT-b-poly(3-methanol thiophene) (P3MT), and P3HT-b-poly(3-aminopropyloxymethyl thiophene) (P3AmT) diblock copolymers were synthesized using Grignard metathesis (GRIM) polymerization. Fibrils formed from solution assembly of these copolymers are thus decorated with hydroxyl and amine functionality, and cross-linking is achieved by reaction of diisocyanates with the hydroxyl and amine groups. A variety of cross-linked structures, characterized by transmission electron microscopy (TEM), were produced by this method, including dense fibrillar sheets, fibril bundles, or predominately individual fibrils, depending on the chosen reaction conditions. In solution, the cross-linked fibrils maintained their characteristic vibronic structure in solvents that would normally disrupt (dissolve) the structures.

  18. Steel castings by the electroslag casting technique. [CF8M

    SciTech Connect

    Sikka, V.K.; Mitchell, A.

    1984-01-01

    ELectroslag casting facilities in Canada and the United States were reviewed. Several valve body castings of 2-1/4 Cr-1 Mo, 9 Cr-1 Mo, and 18% Cr-8% Ni(Mo) steels were made at the University of British Columbia facility. These castings were examined for surface finish, chemical segregation, and macrostructure in the as-cast condition and after various heat treatments. Castings were subjected to tensile, Charpy impact, and creep testing. Results of these tests were compared with similar data on wrought material and sand castings.

  19. Copolymers For Capillary Gel Electrophoresis

    DOEpatents

    Liu, Changsheng; Li, Qingbo

    2005-08-09

    This invention relates to an electrophoresis separation medium having a gel matrix of at least one random, linear copolymer comprising a primary comonomer and at least one secondary comonomer, wherein the comonomers are randomly distributed along the copolymer chain. The primary comonomer is an acrylamide or an acrylamide derivative that provides the primary physical, chemical, and sieving properties of the gel matrix. The at least one secondary comonomer imparts an inherent physical, chemical, or sieving property to the copolymer chain. The primary and secondary comonomers are present in a ratio sufficient to induce desired properties that optimize electrophoresis performance. The invention also relates to a method of separating a mixture of biological molecules using this gel matrix, a method of preparing the novel electrophoresis separation medium, and a capillary tube filled with the electrophoresis separation medium.

  20. Thermomechanical processing of plasma sprayed intermetallic sheets

    DOEpatents

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  1. Crystalline imide/arylene ether copolymers

    NASA Technical Reports Server (NTRS)

    Jensen, Brian J. (Inventor); Hergenrother, Paul M. (Inventor); Bass, Robert G. (Inventor)

    1995-01-01

    Crystalline imide/arylene ether block copolymers are prepared by reacting anhydride terminated poly(amic acids) with amine terminated poly)arylene ethers) in polar aprotic solvents and chemically or thermally cyclodehydrating the resulting intermediate poly(amic acids). The block copolymers of the invention have one glass transition temperature or two, depending on the particular structure and/or the compatibility of the block units. Most of these crystalline block copolymers for tough, solvent resistant films with high tensile properties. While all of the copolymers produced by the present invention are crystalline, testing reveals that copolymers with longer imide blocks or higher imide content have increased crystallinity.

  2. A Numerical Study of the Direct-Chill Co-Casting of Aluminum Ingots via Fusion™ Technology

    NASA Astrophysics Data System (ADS)

    Baserinia, Amir R.; Caron, Etienne J. F. R.; Wells, Mary A.; Weckman, David C.; Barker, Simon; Gallerneault, Mark

    2013-08-01

    For the last 70 years, direct-chill (DC) casting has been the mainstay of the aluminum industry for the production of monolithic sheet and extruded products. Traditionally, clad aluminum sheet products have been made from separate core and clad DC cast ingots by an expensive roll-bonding process; however, in 2005, Novelis unveiled an innovative variant of the DC casting process called the Fusion™ Technology process that allows the production of multialloy ingots that can be rolled directly into laminated or clad sheet products. Of paramount importance for the successful commercialization of this new technology is a scientific and quantitative understanding of the Fusion™ casting process that will facilitate process optimization and aid in the future development of casting methodology for different alloy combinations and ingot and clad dimensions. In the current study, a numerical steady-state thermofluids model of the Fusion™ Technology casting process was developed and used to simulate the casting of rectangular bimetallic ingots made from the typical brazing sheet combination of AA3003 core clad with an AA4045 aluminum alloy. The analysis is followed by a parametric study of the process. The influence of casting speed and chill-bar height on the steady-state thermal field within the ingot is investigated. According to the criteria developed with the thermofluids model, the AA3003/AA4045 combination of aluminum alloys can be cast successfully with casting speeds up to 2.4 mm s-1. The quality of the metallurgical bond between the core and the clad is decreased for low casting speeds and chill-bar heights >35 mm. These results can be used as a guideline for improving the productivity of the Fusion™ Technology process.

  3. In-depth analysis of switchable glycerol based polymeric coatings for cell sheet engineering.

    PubMed

    Becherer, Tobias; Heinen, Silke; Wei, Qiang; Haag, Rainer; Weinhart, Marie

    2015-10-01

    Scaffold-free cell sheet engineering using thermoresponsive substrates provides a promising alternative to conventional tissue engineering which in general employs biodegradable scaffold materials. We have previously developed a thermoresponsive coating with glycerol based linear copolymers that enables gentle harvesting of entire cell sheets. In this article we present an in-depth analysis of these thermoresponsive linear polyglycidyl ethers and their performance as coating for substrates in cell culture in comparison with commercially available poly(N-isopropylacrylamide) (PNIPAM) coated culture dishes. A series of copolymers of glycidyl methyl ether (GME) and glycidyl ethyl ether (EGE) was prepared in order to study their thermoresponsive properties in solution and on the surface with respect to the comonomer ratio. In both cases, when grafted to planar surfaces or spherical nanoparticles, the applied thermoresponsive polyglycerol coatings render the respective surfaces switchable. Protein adsorption experiments on copolymer coated planar surfaces with surface plasmon resonance (SPR) spectroscopy reveal the ability of the tested thermoresponsive coatings to be switched between highly protein resistant and adsorptive states. Cell culture experiments demonstrate that these thermoresponsive coatings allow for adhesion and proliferation of NIH 3T3 fibroblasts comparable to TCPS and faster than on PNIPAM substrates. Temperature triggered detachment of complete cell sheets from copolymer coated substrates was accomplished within minutes while maintaining high viability of the harvested cells. Thus such glycerol based copolymers present a promising alternative to PNIPAM as a thermoresponsive coating of cell culture substrates. PMID:26143602

  4. Planar Flow Casting: Crystalline and Non-crystalline Ribbon Formation

    NASA Astrophysics Data System (ADS)

    Mattson, Joseph; Theisen, Eric; Steen, Paul

    2015-11-01

    Planar flow casting (PFC) is a single-stage continuous casting process used in the production of thin metallic sheets. Molten metal is ejected from a reservoir and forced through a small gap to freeze against a translating substrate. The process is typically `feed limited' which means that an imposed pressure drop determines the flow rate of metal to the solidification front, and thus the ultimate thickness of the solid sheet. Depending on the molten alloy, the substrate heat sink can provide sufficient cooling rates to produce a glassy (amorphous) metal. Otherwise, a crystalline solid is the result. In this talk, by relating ribbon thickness to residence time for both amorphous and crystalline products, we address the question: to what extent is processing `blind' to the solidification mechanism? Support from National Science Foundation (Awards 1400964 and 0966045); Metglas Inc.

  5. CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) AND KEEPERS OF THE CAST HOUSE FLOOR, S.L. KIMBROUGH AND DAVID HOLMES. - U.S. Steel, Fairfield Works, Blast Furnace No. 8, North of Valley Road, West of Ensley-Pleasant Grove Road, Fairfield, Jefferson County, AL

  6. Polyether-polyester graft copolymer

    NASA Technical Reports Server (NTRS)

    Bell, Vernon L. (Inventor)

    1987-01-01

    Described is a polyether graft polymer having improved solvent resistance and crystalline thermally reversible crosslinks. The copolymer is prepared by a novel process of anionic copolymerization. These polymers exhibit good solvent resistance and are well suited for aircraft parts. Previous aromatic polyethers, also known as polyphenylene oxides, have certain deficiencies which detract from their usefulness. These commercial polymers are often soluble in common solvents including the halocarbon and aromatic hydrocarbon types of paint thinners and removers. This limitation prevents the use of these polyethers in structural articles requiring frequent painting. In addition, the most popular commercially available polyether is a very high melting plastic. This makes it considerably more difficult to fabricate finished parts from this material. These problems are solved by providing an aromatic polyether graft copolymer with improved solvent resistance and crystalline thermally reversible crosslinks. The graft copolymer is formed by converting the carboxyl groups of a carboxylated polyphenylene oxide polymer to ionic carbonyl groups in a suitable solvent, reacting pivalolactone with the dissolved polymer, and adding acid to the solution to produce the graft copolymer.

  7. Method for casting polyethylene pipe

    NASA Technical Reports Server (NTRS)

    Elam, R. M., Jr.

    1973-01-01

    Short lengths of 7-cm ID polyethylene pipe are cast in a mold which has a core made of room-temperature-vulcanizable (RTV) silicone. Core expands during casting and shrinks on cooling to allow for contraction of the polyethylene.

  8. Casting Of Multilayer Ceramic Tapes

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1991-01-01

    Procedure for casting thin, multilayer ceramic membranes, commonly called tapes, involves centrifugal casting at accelerations of 1,800 to 2,000 times normal gravitational acceleration. Layers of tape cast one at a time on top of any previous layer or layers. Each layer cast from slurry of ground ceramic suspended in mixture of solvents, binders, and other components. Used in capacitors, fuel cells, and electrolytic separation of oxygen from air.

  9. Enhancement of polarization properties of reflective composite sheet

    NASA Astrophysics Data System (ADS)

    Kim, Taehyung; Park, Sang Seok; Kim, Kibeom; Im, Jung Nam; Lee, Moo Sung; Lim, Dae Young; Choi, Suk-Won

    2015-07-01

    We propose a substantially improved reflective composite sheet design, in which the fibers in the layers are shifted periodically with respect to those in the underlying layer to eliminate even the slightest light leakage. Furthermore, to broaden the bandwidth, the fibers between the upper and lower layers are intentionally overlapped. Commercial software was used to investigate the optical properties of the sheets, and cast-film extrusion was used to manufacture the modified reflective composite sheet. We observed that the proposed reflective composite sheet, with overlaps of more than 1 μm in size, had distinct polarization and reflectance characteristics and, thus, confirmed the feasibility of the design for the production of actual reflective polarizers. In fact, 10-layer composite sheet configurations exhibited a high polarization efficiency of more than 90% in the entire visible range.

  10. Mix/Cast Contamination Control

    NASA Technical Reports Server (NTRS)

    Wallentine, M.

    2005-01-01

    Presented is a training handbook for Mix/Cast Contamination Control; a part of a series of training courses to qualify access to Mix/Cast facilities. Contents: List Contamination Control Requirements; Identify foreign objects debris (FOD), Control Areas and their guidelines; Describe environmental monitoring; List Contamination Control Initiatives; Describe concern for Controlled Materials; Identify FOD Controlled Areas in Mix/Cast.

  11. Extrusion cast explosive

    DOEpatents

    Scribner, Kenneth J.

    1985-01-01

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants.

  12. Casting and Angling.

    ERIC Educational Resources Information Center

    Little, Mildred J.; Bunting, Camille

    The self-contained packet contains background information, lesson plans, 15 transparency and student handout masters, drills and games, 2 objective examinations, and references for teaching a 15-day unit on casting and angling to junior high and senior high school students, either as part of a regular physical education program or as a club…

  13. ShakeCast Manual

    USGS Publications Warehouse

    Lin, Kuo-Wan; Wald, David J.

    2008-01-01

    ShakeCast is a freely available, post-earthquake situational awareness application that automatically retrieves earthquake shaking data from ShakeMap, compares intensity measures against users? facilities, and generates potential damage assessment notifications, facility damage maps, and other Web-based products for emergency managers and responders.

  14. Hair Casts or Pseudonits

    PubMed Central

    França, Katlein; Villa, Ricardo Tadeu; Silva, Isabella Rezende; de Carvalho, Cristine Almeida; Bedin, Valcinir

    2011-01-01

    Hair casts or pseudonits are thin, elongated, cylindrical concretions that encircle the hair shaft and can be easily dislodged. A case of pseudonits in a 9-year-old girl is reported. Though not unusual, false diagnoses are common. PMID:22223977

  15. Casting and Angling.

    ERIC Educational Resources Information Center

    Smith, Julian W.

    As part of a series of books and pamphlets on outdoor education, this manual consists of easy-to-follow instructions for fishing activities dealing with casting and angling. The manual may be used as a part of the regular physical education program in schools and colleges or as a club activity for the accomplished weekend fisherman or the…

  16. Evaluation of an improved centrifugal casting machine.

    PubMed

    Donovan, T E; White, L E

    1985-05-01

    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines. PMID:3889295

  17. Thin Isoporous Block Copolymer Membranes: It Is All about the Process.

    PubMed

    Hahn, Janina; Clodt, Juliana I; Abetz, Clarissa; Filiz, Volkan; Abetz, Volker

    2015-09-30

    The combination of the self-assembly of amphiphilic block copolymers and the nonsolvent induced phase inversion process offers an efficient way to isoporous integral-asymmetric membranes. In this context we report fast, easily upscalable and material reducing ways to thin self-assembled membranes. Therefore, we succeeded to implement a spray or dip coating step into the membrane formation process of different diblock copolymers like polystyrene-block-poly(4-vinylpyridine), poly(α-methylstyrene)-bock-poly(4-vinylpyridine), and polystyrene-block-poly(iso-propylglycidyl methacrylate). The formation of hexagonal pore structures was possible using a highly diluted one solvent system allowing the reduction of diblock copolymer consumption and therefore the production costs are minimized compared to conventional blade casting approaches. The broad applicability of the process was proven by using different flat and hollow fiber support materials. Furthermore, the membranes made by this new method showed a more than 6-fold increase in water flux compared to conventional polystyrene-block-poly(4-vinylpyridine) membranes with similar pore sizes prepared by blade casting. The membranes could be proven to be stable at transmembrane pressures of 2 bar and showed a pH responsive flux behavior over several cycles. PMID:26349610

  18. Computer cast blast modelling

    SciTech Connect

    Chung, S.; McGill, M.; Preece, D.S.

    1994-07-01

    Cast blasting can be designed to utilize explosive energy effectively and economically for coal mining operations to remove overburden material. The more overburden removed by explosives, the less blasted material there is left to be transported with mechanical equipment, such as draglines and trucks. In order to optimize the percentage of rock that is cast, a higher powder factor than normal is required plus an initiation technique designed to produce a much greater degree of horizontal muck movement. This paper compares two blast models known as DMC (Distinct Motion Code) and SABREX (Scientific Approach to Breaking Rock with Explosives). DMC, applies discrete spherical elements interacted with the flow of explosive gases and the explicit time integration to track particle motion resulting from a blast. The input to this model includes multi-layer rock properties, and both loading geometry and explosives equation-of-state parameters. It enables the user to have a wide range of control over drill pattern and explosive loading design parameters. SABREX assumes that heave process is controlled by the explosive gases which determines the velocity and time of initial movement of blocks within the burden, and then tracks the motion of the blocks until they come to a rest. In order to reduce computing time, the in-flight collisions of blocks are not considered and the motion of the first row is made to limit the motion of subsequent rows. Although modelling a blast is a complex task, the DMC can perform a blast simulation in 0.5 hours on the SUN SPARCstation 10--41 while the new SABREX 3.5 produces results of a cast blast in ten seconds on a 486-PC computer. Predicted percentage of cast and face velocities from both computer codes compare well with the measured results from a full scale cast blast.

  19. Ultrathin and Micellar Block Copolymer Films for Nanopatterning

    NASA Astrophysics Data System (ADS)

    Möller, Martin

    1998-03-01

    The formation of A-B functionalized surfaces, where nanometer sized A and B patches are distinguished for their different physical and chemical properties, represent a rather virgin field of research. We will present a technology for generating nanosized chemical heterogeneous surfaces by combination of self-organization of metal particle containing diblock copolymer micelles and conventional semiconductor etching techniques. Polystrene-block-poly(2-vinylpyridine) diblock copolymers form reverse micelles in toluene, i.e., a core of P2VP is protected by a shell of PS. Such nanocompartments are used for generating metal or semiconductor particles of equal size in each single micelle in solution. The micelle stabilized particles can be cast to mono micellar films, forming quasi hexagonal arranged lattices. The particle to particle distance (10 to 200nm) is controlled by the polymer shell and the particles size (1 to 20nm) by the micellar compartment. After film formation the polymer shell can be removed comp letely by using an oxygen plasma technique resulting in the deposition of the naked clusters on different substrates without destroying the former particle organization. These highly regular metal or semiconducting nanopatches can cover macroscopic areas (5cm x 5cm). The metal patterns are used for binding single makromolecules or as masks for nanolithography. Epitaxially grown semiconductors like GaAs, InGaAs or InP have been structured by islands or holes and their quantisized band structure has been in vestigated.

  20. Manufacturing Laboratory (Fact Sheet)

    SciTech Connect

    Not Available

    2011-10-01

    This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Manufacturing Laboratory at the Energy Systems Integration Facility. The Manufacturing Laboratory at NREL's Energy Systems Integration Facility (ESIF) focuses on developing methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their manufacturing capabilities to volumes that meet DOE and industry targets. Specifically, the manufacturing activity is currently focused on developing and validating quality control techniques to assist manufacturers of low temperature and high temperature fuel cells in the transition from low to high volume production methods for cells and stacks. Capabilities include initial proof-of-concept studies through prototype system development and in-line validation. Existing diagnostic capabilities address a wide range of materials, including polymer films, carbon and catalyst coatings, carbon fiber papers and wovens, and multi-layer assemblies of these materials, as well as ceramic-based materials in pre- or post-fired forms. Work leading to the development of non-contact, non-destructive techniques to measure critical dimensional and functional properties of fuel cell and other materials, and validation of those techniques on the continuous processing line. This work will be supported by materials provided by our partners. Looking forward, the equipment in the laboratory is set up to be modified and extended to provide processing capabilities such as coating, casting, and deposition of functional layers, as well as associated processes such as drying or curing. In addition, continuous processes are used for components of organic and thin film photovoltaics (PV) as well as battery technologies, so synergies with these important areas will be explored.

  1. Precision cast vs. wrought superalloys

    NASA Technical Reports Server (NTRS)

    Tien, J. K.; Borofka, J. C.; Casey, M. E.

    1986-01-01

    While cast polycrystalline superalloys recommend themselves in virtue of better 'buy-to-fly' ratios and higher strengthening gamma-prime volume fractions than those of wrought superalloys, the expansion of their use into such critical superalloy applications as gas turbine hot section components has been slowed by insufficient casting process opportunities for microstructural control. Attention is presently drawn, however, to casting process developments facilitating the production of defect-tolerant superalloy castings having improved fracture reliability. Integrally bladed turbine wheel and thin-walled turbine exhaust case near-net-shape castings have been produced by these means.

  2. Cast aluminum in the vehicle structure taking the example of a city car study

    SciTech Connect

    Hoehl, K.M.

    1989-01-01

    The analysis of the lightweight design potential of different materials for car body application shows that cast aluminum is suitable for the load bearing structure of the passenger compartment. Design freedom, component integration, tooling costs and recycling possibilities are arguments in favour of the casting material. In order to get practical findings about possibilities and limits of aluminum castings in the bodywork a highly integrated passenger compartment has been developed for a city car study. It is described in this paper compared with a sheet steel structure.

  3. AMCC casting development, volume 2

    NASA Technical Reports Server (NTRS)

    1995-01-01

    PCC successfully cast and performed nondestructive testing, FPI and x-ray, on seventeen AMCC castings. Destructive testing, lab analysis and chemical milling, was performed on eleven of the castings and the remaining six castings were shipped to NASA or Aerojet. Two of the six castings shipped, lots 015 and 016, were fully processed per blueprint requirements. PCC has fully developed the gating and processing parameters of this part and feels the part could be implemented into production, after four more castings have been completed to ensure the repeatability of the process. The AMCC casting has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or thermal gradient control. This method of setting up thermal gradients in the casting during solidification represents a significant process improvement for PCC and has been successfully implemented on other programs. The alloy, JBK75, is a relatively new alloy in the investment casting arena and required our engineering staff to learn the gating, processing, and dimensional characteristics of the material.

  4. 21 CFR 177.1060 - n-Alkylglutarimide/acrylic copolymers.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    .../acrylic copolymers shall not be used as polymer modifiers in vinyl chloride homo- or copolymers. (e... (other than articles composed of vinyl chloride homo- or copolymers) intended for use in contact with...

  5. Preparation and properties of SBS-g-DMAEMA copolymer membrane by ultraviolet radiation.

    PubMed

    Yang, J M; Jong, Y J; Hsu, K Y

    1997-05-01

    A styrene-butadiene-styrene triblock copolymer (SBS) membrane was prepared by solvent casting. Grafting of dimethyl amino ethyl methacrylate (DMAEMA) to this SBS membrane was subsequently conducted by ultraviolet radiation-induced graft copolymerization without degassing to obtain a SBS-g-DMAEMA copolymer membrane. The graft copolymer was characterized by infrared spectroscopy and scanning electron microscopy. The degree of grafting and the mechanical properties of SBS and SBS-g-DMAEMA were measured. Contact angle, water content, and protein absorption of fibrinogen and albumin experiments were also performed to evaluate the biocompatibility of SBS-g-DMAEMA graft copolymer membranes. It was found that the degree of grafting was related to the irradiation time, DMAEMA concentration, and temperature. The tensile strength of the SBS-g-DMAEMA membrane increased with an increase in the degree of grafting. By using Kaelble's equation and the contact angle data, the surface tension of SBS-g-DMAEMA was determined. It was found that with an increase in the degree of grafting, the surface tension and water content of SBS-g-DMAEMA membrane increased, whereas the contact angle decreased. The amount of absorption of albumin and fibrinogen decreased with an increase in amount of grafting. However, there was a minimum for the adsorption of proteins in the SBS-g-DMAEMA membrane. PMID:9135166

  6. Biocompatibility of poly(epsilon-caprolactone)/poly(ethylene glycol) diblock copolymers with nanophase separation.

    PubMed

    Hsu, Shan-Hui; Tang, Cheng-Ming; Lin, Chu-Chieh

    2004-11-01

    In this study, we prepared diblock copolymers of poly(epsilon-caprolactone) (PCL) and poly(ethylene glycol) (PEG) by aluminum alkoxide catalysts. The biological responses to the spin cast surface of different PCL/PEG diblock copolymers were investigated in vitro. Our results showed that surface hydrophilicity improved with the increased PEG segments in diblock copolymers and that bacteria adhesion was inhibited by increased PEG contents. PCL-PEG 23:77 showed nanotopography on the surface. The number of adhered endothelial cells, platelets and monocytes on diblock copolymer surfaces was inhibited in PCL-PEG 77:23 and enhanced in PCL-PEG 23:77. Nevertheless, the platelet and monocyte activation on PCL-PEG 23:77 was reduced. PCL-PEG 23:77 had better cellular response as well as lower degree of platelet and monocyte activation. The current study was the first one to demonstrate that surface nanotopography could influence not only cell adhesion and growth but also platelet and monocyte activation. PMID:15159075

  7. Nano- and microstructures of magnetic field-guided maghemite nanoparticles in diblock copolymer films.

    PubMed

    Yao, Yuan; Metwalli, Ezzeldin; Niedermeier, Martin A; Opel, Matthias; Lin, Chen; Ning, Jing; Perlich, Jan; Roth, Stephan V; Müller-Buschbaum, Peter

    2014-04-01

    The control over the alignment of nanoparticles within a block copolymer matrix was investigated for different external magnetic fields with respect to producing well-aligned, highly oriented metal-oxide-polymer nanopatterns. Hybrid films were prepared by solution casting under a range of external magnetic fields. The nano- and microstructure of maghemite nanoparticles within poly(styrene-b-methyl methacrylate) diblock copolymer films as a function of the nanoparticle concentration was studied using optical microscopy, atomic force microscopy, scanning electron microscopy, and grazing incidence small-angle X-ray scattering. Because of a polystyrene (PS) coating, the nanoparticles are incorporated in the PS domains of the diblock copolymer morphology. At higher nanoparticle concentrations, nanoparticle aggregates perturb the block copolymer structure and accumulate at the films surface into wire-shaped stripes. These wire-shaped nanoparticle aggregates form mainly because of the competition between nanoparticle-polymer friction and magnetic dipolar interaction. The magnetic behavior of the hybrid films was probed at different temperatures for two orthogonal directions (with the line-shaped particle aggregates parallel and perpendicular to the magnetic field). The hybrid film systems show superparamagnetic behavior and remarkable shape anisotropy that render them interesting for magnetic applications. PMID:24621173

  8. High Surface Area Poly(3-hexylthiophenes) Thin Films from Cleavable Graft Copolymers

    SciTech Connect

    Sivanandan, Kulandaivelu; Chatterjee, Tirtha; Treat, Neil; Kramer, Edward J.; Hawker, Craig J.

    2010-03-30

    A strategy for the fabrication of high surface area poly(3-hexylthiophene) thin films by removal of nanoscale domains formed from graft copolymers is presented. This approach relies on the synthesis and characterization of cleavable graft copolymers based on regioregular poly(3-hexylthiophene) (rr-P3HT) main chain and sacrificial poly(styrene) side chains. An alkoxyamine initiator based on 2,2,6,6-tetramethylpiperidine-N-oxyl (TEMPO) was incorporated at the 3-position of the functionalized thienyl repeat unit, 2, via a cleavable trityl ether linker. Grignard metathesis (GRIM) copolymerization of 2 and 2,5-dibromo-3-hexylthiophene afforded regioregular P3HT with randomly incorporated alkoxyamine groups. Polymerization of styrene from the P3HT backbone for different time periods afforded graft copolymers with controllable sacrificial chain lengths. These materials were characterized using an array of techniques such as {sup 1}H and {sup 13}C NMR spectroscopy and size exclusion chromatography (SEC). An approach to obtain nanoporous P3HT thin films by cleavage of the trityl ether linker followed by complete removal of poly(styrene) is reported with the as-cast graft copolymer thin films displaying an irregular microphase-separated structure with an average domain size {approx}30 nm as determined by grazing incidence small-angle X-ray scattering (GISAXS) measurements. Significantly, this length scale was conserved after removal of the sacrificial component which allows this strategy to have potential application in diverse fields such as organic photovoltaics.

  9. PS-b-PDMS Block Copolymer Thin Film: Pattern Formation and Phase Behavior

    NASA Astrophysics Data System (ADS)

    Hsieh, I.-Fan; Cheng, Stephen Z. D.; Chen, Feng; Fu, Qiang

    2010-03-01

    Recently, block copolymer thin films are of great interest for their applications in surface patterning, and thin films of diblock copolymers with cylindrical microdomains normal to the surface are more attractive due to the tenability of large aspect ratios of the cylindrical microdomains. Within various kind of block copolymer, PS-b-PDMS is chosen due to an extremely large χ value between PS and PDMS. PS-b-PDMS can be transformed into silicon oxide under UV/O3 exposure, and a layer of silicon oxide with the self-assembled block copolymer patterns can be made. In our work, utilizing PGMEA as solvent and its vapor as spin casting atmosphere, we found an effective approach to obtain the PDMS cylinders oriented normal to the substrate. Furthermore, during benzene solvent annealing, PDMS cylinders' orientation transfers from perpendicular to parallel and then back to perpendicular again. By changing the cylinders orientation alternatively, the lateral order of cylinder packing gradually improved. By investigating this morphology evolution, the mechanism and free energy pathway for PS-b-PDMS thin film morphology transition during solvent annealing can be constructed.

  10. Tautomerizable β-ketonitrile copolymers for bone tissue engineering: Studies of biocompatibility and cytotoxicity.

    PubMed

    Lastra, M Laura; Molinuevo, M Silvina; Giussi, Juan M; Allegretti, Patricia E; Blaszczyk-Lezak, Iwona; Mijangos, Carmen; Cortizo, M Susana

    2015-06-01

    β-Ketonitrile tautomeric copolymers have demonstrated tunable hydrophilicity/hydrophobicity properties according to surrounding environment, and mechanical properties similar to those of human bone tissue. Both characteristic properties make them promising candidates as biomaterials for bone tissue engineering. Based on this knowledge we have designed two scaffolds based on β-ketonitrile tautomeric copolymers which differ in chemical composition and surface morphology. Two of them were nanostructured, using an anodized aluminum oxide (AAO) template, and the other two obtained by solvent casting methodology. They were used to evaluate the effect of the composition and their structural modifications on the biocompatibility, cytotoxicity and degradation properties. Our results showed that the nanostructured scaffolds exhibited higher degradation rate by macrophages than casted scaffolds (6 and 2.5% of degradation for nanostructured and casted scaffolds, respectively), a degradation rate compatible with bone regeneration times. We also demonstrated that the β-ketonitrile tautomeric based scaffolds supported osteoblastic cell proliferation and differentiation without cytotoxic effects, suggesting that these biomaterials could be useful in the bone tissue engineering field. PMID:25842133

  11. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  12. Poly(ɛ-caprolactone) (PCL)-polymeric micelle hybrid sheets for the incorporation and release of hydrophilic proteins.

    PubMed

    Anzai, Ryosuke; Murakami, Yoshihiko

    2015-03-01

    Sheets have several advantages over conventional gel- or particle-type drug carriers. Sheets have several notable attributes: sheets' size and shape are easily adjustable, sheets are highly accessible in surgery, and sheets have a large contact area relative to drug-targeting sites. However, it is difficult to incorporate hydrophilic proteins into hydrophobic sheets and to release the proteins over the long term in a sustained manner. In the present study, we show that "poly(ɛ-caprolactone) (PCL)-polymeric micelle hybrid sheets" can be used for the incorporation and release of hydrophilic proteins. Polymeric micelles (i.e., spaces that can incorporate hydrophilic compounds) are, in this study, uniformly dispersed in hydrophobic and biocompatible biomaterial sheet. We have clarified that the composition of block copolymer, methoxy-terminated poly(ethylene glycol)-block-poly(ɛ-caprolactone) (CH3O-PEG-b-PCL), can affect two variables: the stability of w/o emulsion and the release properties of the resulting sheets, by means of visual qualitative observations, newly developed quantitative analyses (advanced fractal analysis, advanced FD) based on deviation of the fractal dimension (FD), and release experiments. We clarified that the release behavior of BSA was affected by the composition of the block copolymers and the resulting emulsion. The results obtained in this paper show that the hydrophobic sheets in which polymeric micelles providing hydrophilic spaces were dispersed could be an effective platform for incorporating and releasing hydrophilic proteins. PMID:25723105

  13. Crystalline Imide/Arylene Ether Copolymers

    NASA Technical Reports Server (NTRS)

    Jensen, Brian J.; Hergenrother, Paul M.; Bass, Robert G.

    1991-01-01

    Series of imide/arylene ether block copolymers prepared by using arylene ether blocks to impart low melt viscosity, and imide blocks to provide high strength and other desirable mechanical properties. Work represents extension of LAR-14159 on imide/arylene ether copolymers in form of films, moldings, adhesives, and composite matrices. Copolymers potentially useful in variety of high-temperature aerospace and microelectronic applications.

  14. Segmented polyether-ester copolymers

    SciTech Connect

    Souffie, R.D.

    1982-08-01

    This article touches on the chemistry of manufacture and structure of thermoplastic elastomers. The physical properties and environmental resistance characteristics of these copolymers are related to their molecular makeup. Results indicate that segmented polyether esters, because of their basic chemical structure, are resistant to a wide range of oils, solvents and chemicals. They are also highly elastic, resilient polymers which can be both cost and performance effective when used in a number of industrial applications.

  15. Volume MLS ray casting.

    PubMed

    Ledergerber, Christian; Guennebaud, Gaël; Meyer, Miriah; Bächer, Moritz; Pfister, Hanspeter

    2008-01-01

    The method of Moving Least Squares (MLS) is a popular framework for reconstructing continuous functions from scattered data due to its rich mathematical properties and well-understood theoretical foundations. This paper applies MLS to volume rendering, providing a unified mathematical framework for ray casting of scalar data stored over regular as well as irregular grids. We use the MLS reconstruction to render smooth isosurfaces and to compute accurate derivatives for high-quality shading effects. We also present a novel, adaptive preintegration scheme to improve the efficiency of the ray casting algorithm by reducing the overall number of function evaluations, and an efficient implementation of our framework exploiting modern graphics hardware. The resulting system enables high-quality volume integration and shaded isosurface rendering for regular and irregular volume data. PMID:18988986

  16. Copolymers of fluorinated polydienes and sulfonated polystyrene

    DOEpatents

    Mays, Jimmy W.; Gido, Samuel P.; Huang, Tianzi; Hong, Kunlun

    2009-11-17

    Copolymers of fluorinated polydienes and sulfonated polystyrene and their use in fuel cell membranes, batteries, breathable chemical-biological protective materials, and templates for sol-gel polymerization.

  17. Self-assembly of Random Copolymers

    PubMed Central

    Li, Longyu; Raghupathi, Kishore; Song, Cunfeng; Prasad, Priyaa; Thayumanavan, S.

    2014-01-01

    Self-assembly of random copolymers has attracted considerable attention recently. In this feature article, we highlight the use of random copolymers to prepare nanostructures with different morphologies and to prepare nanomaterials that are responsive to single or multiple stimuli. The synthesis of single-chain nanoparticles and their potential applications from random copolymers are also discussed in some detail. We aim to draw more attention to these easily accessible copolymers, which are likely to play an important role in translational polymer research. PMID:25036552

  18. Phase Behavior of Symmetric Sulfonated Block Copolymers

    SciTech Connect

    Park, Moon Jeong; Balsara, Nitash P.

    2008-08-21

    Phase behavior of poly(styrenesulfonate-methylbutylene) (PSS-PMB) block copolymers was studied by varying molecular weight, sulfonation level, and temperature. Molecular weights of the copolymers range from 2.9 to 117 kg/mol. Ordered lamellar, gyroid, hexagonally perforated lamellae, and hexagonally packed cylinder phases were observed in spite of the fact that the copolymers are nearly symmetric with PSS volume fractions between 0.45 and 0.50. The wide variety of morphologies seen in our copolymers is inconsistent with current theories on block copolymer phase behavior such as self-consistent field theory. Low molecular weight PSS-PMB copolymers (<6.2 kg/mol) show order-order and order-disorder phase transitions as a function of temperature. In contrast, the phase behavior of high molecular weight PSS-PMB copolymers (>7.7 kg/mol) is independent of temperature. Due to the large value of Flory-Huggins interaction parameter, x, between the sulfonated and non-sulfonated blocks, PSS-PMB copolymers with PSS and PMB molecular weights of 1.8 and 1.4 kg/mol, respectively, show the presence of an ordered gyroid phase with a 2.5 nm diameter PSS network. A variety of methods are used to estimate x between PSS and PMB chains as a function of sulfonation level. Some aspects of the observed phase behavior of PSS-PMB copolymers can be rationalized using x.

  19. Computer cast blast modelling

    SciTech Connect

    Chung, S.; McGill, M.; Preece, D.S.

    1994-12-31

    Cast blasting can be designed to utilize explosive energy effectively and economically for coal mining operations to remove overburden material. This paper compares two blast models known as DMC (Distinct Motion Code) and SABREX (Scientific Approach to Breaking Rock with Explosives). DMC applies discrete spherical elements interacted with the flow of explosive gases and the explicit time integration to track particle motion resulting from a blast. The input to this model includes multi-layer rock properties, and both loading geometry and explosives equation-of-state parameters. It enables the user to have a wide range of control over drill pattern and explosive loading design parameters. SABREX assumes that heave process is controlled by the explosive gases which determines the velocity and time of initial movement of blocks within the burden, and then tracks the motion of the blocks until they come to a rest. In order to reduce computing time, the in-flight collisions of blocks are not considered and the motion of the first row is made to limit the motion of subsequent rows. Although modelling a blast is a complex task, the advance in computer technology has increased the computing power of small work stations as well as PC (personal computers) to permit a much shorter turn-around time for complex computations. The DMC can perform a blast simulation in 0.5 hours on the SUN SPARC station 10-41 while the new SABREX 3.5 produces results of a cast blast in ten seconds on a 486-PC. Predicted percentage of cast and face velocities from both computer codes compare well with the measured results from a full scale cast blast.

  20. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-11-26

    Disclosed is an improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  1. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-01-29

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  2. USGS ShakeCast

    USGS Publications Warehouse

    Wald, David; Lin, Kuo-Wan

    2007-01-01

    Automating, Simplifying, and Improving the Use of ShakeMap for Post-Earthquake Decisionmaking and Response. ShakeCast is a freely available, post-earthquake situational awareness application that automatically retrieves earthquake shaking data from ShakeMap, compares intensity measures against users facilities, and generates potential damage assessment notifications, facility damage maps, and other Web-based products for emergency managers and responders.

  3. Microphase separated structures of block copolymer thin film with non-volatile selective solvent

    NASA Astrophysics Data System (ADS)

    Yamamoto, Katsuhiro; Umegaki, Naoya; Matsutani, Taito; Takagi, Hideaki; Ito, Eri; Sakurai, Shinichi

    2010-11-01

    Microphase separated structures of block copolymer, polystyrene-b-polyisoprene (PS-b-PI, phiPS = 14%) including non-volatile selective solvent thin films were investigated using grazing incidence small angle X-ray scattering technique. The diethyl phthalate (DEP) was used as a non-volatile selective solvent which solves PS only. The DEP swelled PS phase selectively and the microphase separated structure transited from the PS spherical domain to the lamellar domain with an increase in DEP content in the bulk state. Similarly, the phase separated structure in the thin film prepared by spin cast on a silicon wafer from the mixture of toluene/DEP and block copolymer changed according to the initial DPE concentration. However, the morphologies developed in the thin film were shifted to the structures at lower DEP concentration than that expected from the initial concentration. Moreover, the cylindrical and lamellar domains were aligned parallel and perpendicularly to the substrate, respectively.

  4. [Casting faults and structural studies on bonded alloys comparing centrifugal castings and vacuum pressure castings].

    PubMed

    Fuchs, P; Küfmann, W

    1978-07-01

    The casting processes in use today such as centrifugal casting and vacuum pressure casting were compared with one another. An effort was made to answer the question whether the occurrence of shrink cavities and the mean diameter of the grain of the alloy is dependent on the method of casting. 80 crowns were made by both processes from the baked alloys Degudent Universal, Degudent N and the trial alloy 4437 of the firm Degusa. Slice sections were examined for macro and micro-porosity and the structural appearance was evaluated by linear analysis. Statistical analysis showed that casting faults and casting structure is independent of the method used and their causes must be found in the conditions of casting and the composition of the alloy. PMID:352670

  5. 21 CFR 175.210 - Acrylate ester copolymer coating.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ...) The acrylate ester copolymer is a fully polymerized copolymer of ethyl acrylate, methyl methacrylate... emulsion defoamer. Disodium hydrogen phosphate Do. Formaldehyde Glyceryl monostearate Methyl...

  6. 21 CFR 175.210 - Acrylate ester copolymer coating.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ...) The acrylate ester copolymer is a fully polymerized copolymer of ethyl acrylate, methyl methacrylate... emulsion defoamer. Disodium hydrogen phosphate Do. Formaldehyde Glyceryl monostearate Methyl...

  7. Interfaces between Block Copolymer Domains

    NASA Astrophysics Data System (ADS)

    Kim, Jaeup; Jeong, Seong-Jun; Kim, Sang Ouk

    2011-03-01

    Block copolymers naturally form nanometer scale structures which repeat their geometry on a larger scale. Such a small scale periodic pattern can be used for various applications such as storage media, nano-circuits and optical filters. However, perfect alignment of block copolymer domains in the macroscopic scale is still a distant dream. The nanostructure formation usually occurs with spontaneously broken symmetry; hence it is easily infected by topological defects which sneak in due to entropic fluctuation and incomplete annealing. Careful annealing can gradually reduce the number of defects, but once kinetically trapped, it is extremely difficult to remove all the defects. One of the main reasons is that the defect finds a locally metastable morphology whose potential depth is large enough to prohibit further morphology evolution. In this work, the domain boundaries between differently oriented lamellar structures in thin film are studied. For the first time, it became possible to quantitatively study the block copolymer morphology in the transitional region, and it was shown that the twisted grain boundary is energetically favorable compared to the T-junction grain boundary. [Nano Letters, 9, 2300 (2010)]. This theoretical method successfully explained the experimental results.

  8. Casting larger polycrystalline silicon ingots

    SciTech Connect

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.

    1995-08-01

    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  9. Structural Biology Fact Sheet

    MedlinePlus

    ... Home > Science Education > Structural Biology Fact Sheet Structural Biology Fact Sheet Tagline (Optional) Middle/Main Content Area What is structural biology? Structural biology is a field of science focused ...

  10. Zika Virus Fact Sheet

    MedlinePlus

    ... 2014 Fact sheets Features Commentaries 2014 Multimedia Contacts Zika virus Fact sheet Updated 6 September 2016 Key facts ... and last for 2-7 days. Complications of Zika virus disease After a comprehensive review of evidence, there ...

  11. Thickness and fit of mouthguards adjusted by notching thermoplastic sheets under different heating conditions.

    PubMed

    Mizuhashi, Fumi; Koide, Kaoru; Takahashi, Mutsumi

    2015-08-01

    This study examines the thickness and fit of mouthguards by notching thermoplastic copolymer ethylene vinyl acetate (EVA) sheets and then heating them to various degrees. The material used was a 3.8-mm-thick sports mouthguard. Notches with a length of 90 and 80 mm were cut into an EVA sheet 20 mm from the anterior and posterior margins and 15 mm from the right and left margins, respectively, and the sheet was compared with the original. The sheets were formed using a vacuum former when the sheets were heated until they hung 1.5, 2.0, 2.5, and 3.0 cm from the baseline. We measured the thickness and fit of the mouthguard at the central incisor and first molar. Differences in thickness and fit according to the measurement parts, sheet type, and heating conditions were analyzed by three-way anova. The measurement parts and sheet type significantly differed (P < 0.01), and the notched sheet maintained the required thickness. Fit differed among the measurement parts and by heating conditions (P < 0.01), but was not affected by the notching. The mouthguard fit was optimal when the sheets were heated to a hanging distance of 3.0 cm. These results suggest that the thickness and fit of the EVA sheet could be maintained by notching and heating the sheet to a hanging distance of 3.0 cm. These findings could be useful for fabricating appropriate mouthguards. PMID:25358687

  12. Metal Nanoparticle/Block Copolymer Composite Assembly and Disassembly.

    PubMed

    Li, Zihui; Sai, Hiroaki; Warren, Scott C; Kamperman, Marleen; Arora, Hitesh; Gruner, Sol M; Wiesner, Ulrich

    2009-01-01

    Ligand-stabilized platinum nanoparticles (Pt NPs) were self-assembled with poly(isoprene-block-dimethylaminoethyl methacrylate) (PI-b-PDMAEMA) block copolymers to generate organic-inorganic hybrid materials. High loadings of NPs in hybrids were achieved through usage of N,N-di-(2-(allyloxy)ethyl)-N-3-mercaptopropyl-N-3-methylammonium chloride as the ligand, which provided high solubility of NPs in various solvents as well as high affinity to PDMAEMA. From NP synthesis, existence of sub-1 nm Pt NPs was confirmed by high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM) images. Estimations of the Pt NP ligand head group density based on HAADF-STEM images and thermogravimetric analysis (TGA) data yielded results comparable to what has been found for alkanethiol self-assembled monolayers (SAMs) on flat Pt {111} surfaces. Changing the volume fraction of Pt NPs in block copolymer-NP composites yielded hybrids with spherical micellar, wormlike micellar, lamellar and inverse hexagonal morphologies. Disassembly of hybrids with spherical, wormlike micellar, and lamellar morphologies generated isolated metal-NP based nano-spheres, cylinders and sheets, respectively. Results suggest the existence of powerful design criteria for the formation of metal-based nanostructures from designer blocked macromolecules. PMID:21103025

  13. Effect of chain topology of block copolymer on micellization: ring vs linear block copolymer

    NASA Astrophysics Data System (ADS)

    Kim, Kwang Hee; Huh, June; Jo, Won Ho

    2003-03-01

    The aggregation of amphiphilic block copolymers in solution to form micelles has attracted great interest in recent years because of its importance in industrial applications. Many studies on these systems have mainly focused on a di- or triblock copolymer and much less attention was given to other architectures such as ring block copolymer. Recent experimental work has extended those works to include ring block copolymer, made by end-linking the triblock copolymer. Although the micellization of the ring block copolymer seemed to be favored over that of the linear triblock copolymer, two block copolymers showed similar values of cmc in experiments. In the present work, micellization of ring block copolymer (ring-B9A8) was simulated by Brownian dyanmics and micellar behavior is compared with triblock copolymer (A4B9A4) to investigate more systematically the effect of molecular architecture. Critical micelle concentration (cmc), average aggregation number and micellar distribution are compared with corresponding quantities measured for linear triblock copolymers having the same chain length and composition. Simulation results show that the cmc of ring-B9A8 is smaller than that of A4B9A4. The difference is explained by simple mean-field type theory.

  14. Flat-plate solar array project. Volume 3: Silicon sheet: Wafers and ribbons

    NASA Technical Reports Server (NTRS)

    Briglio, A.; Dumas, K.; Leipold, M.; Morrison, A.

    1986-01-01

    The primary objective of the Silicon Sheet Task of the Flat-Plate Solar Array (FSA) Project was the development of one or more low cost technologies for producing silicon sheet suitable for processing into cost-competitive solar cells. Silicon sheet refers to high purity crystalline silicon of size and thickness for fabrication into solar cells. Areas covered in the project were ingot growth and casting, wafering, ribbon growth, and other sheet technologies. The task made and fostered significant improvements in silicon sheet including processing of both ingot and ribbon technologies. An additional important outcome was the vastly improved understanding of the characteristics associated with high quality sheet, and the control of the parameters required for higher efficiency solar cells. Although significant sheet cost reductions were made, the technology advancements required to meet the task cost goals were not achieved.

  15. Textures of strip cast Fe16%Cr

    SciTech Connect

    Raabe, D.; Reher, F.; Luecke, K. ); Hoelscher, M. )

    1993-07-01

    Ferritic stainless steels with a Cr content of 16% are mainly manufactured by continuous casting, hot rolling, cold rolling and final recrystallization. The recent development of the strip casting method, which provides sheets with an equivalent geometry, i.e. thickness and width as the hot rolled band, yields significant improvements in comparison to the conventional processing. The weak initial strip texture and the homogeneous microstructure through the sample thickness have shown evidence of avoiding the well known ridging phenomenon of the finally rolled and annealed product. The occurrence of ridging in conventionally processed FeCr steel has been attributed to the collective shear of grains with (hkl)<110>, i.e. [alpha]-fibre orientations, which become oriented and topologically arranged during hot rolling. In the present paper the textures of a stainless ferritic steel with 16% Cr and 0.02% C, strip casted (SC) as well as hot rolled (HR), were thus investigated. The textures were examined by measuring the four incomplete pole figures (110), (200), (112) and (103) in the back reflection mode. The orientation distribution function (ODF) was calculated by the series expansion method (1[sup max]=22). In the case of cubic crystal symmetry and orthorhombic sample symmetry an orientation can then be presented by the three Euler angles [var phi][sub 1], [var phi], [var phi][sub 2] in the reducted Euler space. Since bcc steels tend to develop characteristic fibre textures, it is favorable to present the ODFs as isointensity diagrams in [var phi][sub 1]-sections through the Eulerspace. In this work the [alpha]-fibre and the [gamma]-fibre are of major interest.

  16. Cast dielectric composite linear accelerator

    DOEpatents

    Sanders, David M.; Sampayan, Stephen; Slenes, Kirk; Stoller, H. M.

    2009-11-10

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  17. Replacing London's cast iron mains

    SciTech Connect

    Thorne, A. ); Mathews, P. )

    1992-07-01

    This paper discusses the cast iron gas distribution systems that exist in many cities and contains considerable amounts of pipe that vary in age from 20 to 150 years. In many ways, cast iron is an excellent material. It is inherently corrosion resistant, easy to install and cheap. However, it is also brittle and smaller diameter cast iron pipe has a relatively low beam strength. This can lead, under some circumstances, to failure without external warning, with typically a full-circumferential failure. In congested areas this can lead to serious consequences. As a result, cast iron replacement programs are a common feature in such urban gas distribution systems.

  18. Thermochemical characteristics of chitosan-polylactide copolymers

    NASA Astrophysics Data System (ADS)

    Goruynova, P. E.; Larina, V. N.; Smirnova, N. N.; Tsverova, N. E.; Smirnova, L. A.

    2016-05-01

    The energies of combustion of chitosan and its block-copolymers with different polylactide contents are determined in a static bomb calorimeter. Standard enthalpies of combustion and formation are calculated for these substances. The dependences of the thermochemical characteristics on block-copolymer composition are determined and discussed.

  19. 21 CFR 180.22 - Acrylonitrile copolymers.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... ADDITIVES PERMITTED IN FOOD OR IN CONTACT WITH FOOD ON AN INTERIM BASIS PENDING ADDITIONAL STUDY Specific Requirements for Certain Food Additives § 180.22 Acrylonitrile copolymers. Acrylonitrile copolymers may be... uses subject to the denial are thereafter unapproved food additives and consequently unlawful. (3)...

  20. 21 CFR 173.65 - Divinylbenzene copolymer.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... Adjuvants for Food Treatment § 173.65 Divinylbenzene copolymer. Divinylbenzene copolymer may be used for the... extraction with a water soluble alcohol until the level of divinylbenzene in the extract is less than 50... is then treated with water according to the manufacturer's recommendation to remove the...

  1. Imide/arylene ether block copolymers

    NASA Technical Reports Server (NTRS)

    Jensen, B. J.; Hergenrother, P. M.; Bass, R. G.

    1991-01-01

    Two series of imide/arylene either block copolymers were prepared using an arylene ether block and either an amorphous or semi-crystalline imide block. The resulting copolymers were characterized and selected physical and mechanical properties were determined. These results, as well as comparisons to the homopolymer properties, are discussed.

  2. Dimensionally Stable Ether-Containing Polyimide Copolymers

    NASA Technical Reports Server (NTRS)

    Fay, Catharine C. (Inventor); St.Clair, Anne K. (Inventor)

    1999-01-01

    Novel polyimide copolymers containing ether linkages were prepared by the reaction of an equimolar amount of dianhydride and a combination of diamines. The polyimide copolymers described herein possess the unique features of low moisture uptake, dimensional stability, good mechanical properties, and moderate glass transition temperatures. These materials have potential application as encapsulants and interlayer dielectrics.

  3. The microstructures of strip-cast low-carbon steels and their response to thermal processing

    NASA Astrophysics Data System (ADS)

    Shiang, L.-T.; Wray, P. J.

    1989-07-01

    The as-cast microstructure and its modification when subjected to heat treatment is examined for strip-cast low carbon steels. The local solidification rate in the twin-roll strip casting process is estimated to. be 590 to 850 °C/s, and the primary and secondary dendrite arm spacings are approximately 17 to 25 and 10 μm, respectively. The as-cast structure is predominantly Widmanstätten ferrite and, thereby, differs from the conventional hot-rolled sheet. It is suggested that the as-cast morphology is a result of the large initial austenite grain size and the cooling rate and is not a unique characteristic of rapid solidification of strip casting. By restricting the austenite grain size and cooling rate, polygonal ferrite morphology probably can be produced during strip casting. The response to heat treatment depends on the presence of aluminum; with a moderate amount of aluminum, the A1N precipitates in the as-cast structure inhibit the subsequent grain boundary movement and may affect the subsequent recrystallization behavior.

  4. Nanopatterned Protein Films Directed by Ionic Complexation with Water-Soluble Diblock Copolymers

    PubMed Central

    Kim, Bokyung; Lam, Christopher N.; Olsen, Bradley D.

    2014-01-01

    The use of ionic interactions to direct both protein templating and block copolymer self-assembly into nanopatterned films with only aqueous processing conditions is demonstrated using block copolymers containing both thermally responsive and pH responsive blocks. Controlled reversible addition-fragmentation chain-transfer (RAFT) polymerization is employed to synthesize poly(N-isopropylacrylamide-b-2-(dimethylamino)ethyl acrylate) (PNIPAM-b-PDMAEA) diblock copolymers. The pH-dependent ionic complexation between the fluorescent protein, mCherry, and the ionic PDMAEA block is established using dynamic light scattering (DLS) and UV-Vis spectroscopy. DLS shows that the size of the resulting coacervate micelles depends strongly on pH, while UV-Vis spectroscopy shows a correlation between the protein’s absorption maximum and the ionic microenvironment. Zeta potential measurements clearly indicate the ionic nature of the complex-forming interactions. Spin casting was used to prepare nanostructured films from the protein-block copolymer coacervates. After film formation, the lower critical solution temperature (LCST) of the PNIPAM blocks allows the nanomaterial to be effectively immobilized in aqueous environments at physiological temperatures, enabling potential use as a controlled protein release material or polymer matrix for protein immobilization. At pH 9.2 and 7.8, the release rates are at least 10 times faster than that at pH 6.4 due to weaker interaction between protein and PNIPAM-b-PDMAEA (PND) diblock copolymer. Due to the ionic environment in which protein is confined, the majority of the protein (80%) remains active, independent of pH, even after having been dehydrated in vacuum and confined in the films. PMID:24904186

  5. Preparation of Chemically-Tailored Copolymer Membranes with Tunable Ion Transport Properties.

    PubMed

    Qu, Siyi; Dilenschneider, Theodore; Phillip, William A

    2015-09-01

    Membranes derived from copolymer materials are a promising platform due to their straightforward fabrication and small yet tunable pore structures. However, most current applications of these membranes are limited to the size-selective filtration of solutes. In this study, to advance the utility of copolymer membranes beyond size-selective filtrations, a poly(acrylonitrile-r-oligo(ethylene glycol) methyl ether methacrylate-r-glycidyl methacrylate) (P(AN-r-OEGMA-r-GMA)) copolymer is used to fabricate membranes that can be chemically modified via straightforward schemes. The P(AN-r-OEGMA-r-GMA) copolymer is cast into asymmetric membranes using a nonsolvent induced phase separation technique. Then, the surface charge of the membrane is modified to tailor its performance for nanofiltration applications. The oxirane groups of the glycidyl methacrylate (GMA) moiety that line the pore walls of the membrane allows for both positively charged and negatively charged moieties to be introduced directly without any prior activation. Notably, the highly size-selective nanostructure of the copolymer materials is retained throughout the functionalization processes. Specifically, amine moieties are attached to the pore walls using the aminolysis of the oxirane groups. The resulting amine-functionalized membrane is positively charged and rejects up to 87% of the salt dissolved in a 10 mM magnesium chloride feed solution. Further modification of the amine-functionalized membrane with 4-sulfophenyl isothiocyanate results in pore walls lined by sulfonic acid moieties. These negatively charged membranes reject up to 90% of a 10 mM sodium sulfate feed solution. Throughout the modification scheme, the membrane permeability remains equal to 1.5 L m(-2) h(-1) bar(-1) and the rejection of neutral solutes (i.e., sucrose and poly(ethylene oxide)) is consistent with the membrane having a single well-defined pore diameter of ∼5 nm. The performance of the membrane as a function of ion valence

  6. Casting Equipment. Casting and Angling Skills Series. Instructor Manual.

    ERIC Educational Resources Information Center

    Staton, Robert D., Jr.

    Part of a series of self-contained instructional units designed by the Missouri Department of Conservation to teach Missourians how to use outdoor resources wisely and skillfully, the instructor manual, the first in the casting and angling series, is intended both as a reference book on casting equipment and as an introduction to the sport.…

  7. Joining of Thin Metal Sheets by Shot Peening

    NASA Astrophysics Data System (ADS)

    Harada, Yasunori

    2011-01-01

    In shot peening the substrate undergoes large plastic deformation near the surface due to the hit with shots. The plastic flow areas formed by cold working may form the surface layer. Authors have recently proposed new joining methods using shot peening, shot lining and shot caulking. Our approach has been applied to the butt joining of the dissimilar metal sheets. In the present study, joining of thin metal sheets using a shot peening process was investigated to improve the joinability. In the joined section, the edge of sheets is the equally-spaced slits. In this method, the convex edges of the sheet are laid on top of the other sheet. Namely, the two sheets are superimposed in the joining area. When the connection is shot-peened, the material of the convex area undergoes large plastic deformation near the surface due to the collision of shots. In this process, particularly noteworthy is the plastic flow near surface layer. The convex edges of the sheet can be joined to the other sheet, thus two sheets are joined each other. In the experiment, the shot peening treatment was performed by using an air-type peening machine. The shots used were made of high carbon cast steel. Air pressure was 0.6 MPa and peening time was in the range of 30-150s. The peening conditions were controlled in the experiment. The thin sheets were commercial low-carbon steel, stainless steel, pure aluminum, and aluminium alloy. The effects of processing conditions on the joinability were mainly examined. The joint strength increased with the kinetic energy of shots. It was found that the present method was effective for joining of thin metal sheets.

  8. Pattern transfer using block copolymers.

    PubMed

    Gu, Xiaodan; Gunkel, Ilja; Russell, Thomas P

    2013-10-13

    To meet the increasing demand for patterning smaller feature sizes, a lithography technique is required with the ability to pattern sub-20 nm features. While top-down photolithography is approaching its limit in the continued drive to meet Moore's law, the use of directed self-assembly (DSA) of block copolymers (BCPs) offers a promising route to meet this challenge in achieving nanometre feature sizes. Recent developments in BCP lithography and in the DSA of BCPs are reviewed. While tremendous advances have been made in this field, there are still hurdles that need to be overcome to realize the full potential of BCPs and their actual use. PMID:24000358

  9. Processible Polyaniline Copolymers and Complexes.

    NASA Astrophysics Data System (ADS)

    Liao, Yun-Hsin

    1995-01-01

    Polyaniline (PANI) is an intractable polymer due to the difficulty of melt processing or dissolving it in common solvents. The purpose of the present investigation was to prepare a new class of conducting polyanilines with better solubility both in base and dope forms by (1) adding external salt to break aggregated chains, (2) introducing ring substituted units onto the backbone without disturbing the coplanar structure, and (3) complexing with polymeric dopants to form a soluble polymer complex. Aggregation of PANI chains in dilute solution was investigated in N-methyl-2-pyrrolidinone (NMP) by light scattering, gel permeation chromatography, and viscosity measurements. The aggregation of chains resulted in a negative second virial coefficient in light scattering measurement, a bimodal molecular weight distribution in gel permeation chromatography, and concave reduced viscosity curves. The aggregates can be broken by adding external salt, which resulting in a higher reduced viscosity. The driving force for aggregation is assumed to be a combination of hydrogen bonding between the imine and amine groups, and the rigidity of backbone. The aggregation was modeled to occur via side-on packing of PANI chains. The ring substituted PANI copolymers, poly(aniline -co-phenetidine) were synthesized by chemical oxidation copolymerization using ammonium persulfate as an oxidant. The degree of copolymerization declined with an increasing feed of o-phenetidine in the reaction mixture. The o-phenetidine had a higher reactivity than aniline in copolymerization resulting in a higher content of o-phenetidine in copolymers. The resulting copolymers can be readily dissolved in NMP up to 20% (w/w), and other common solvents, and solutions possess a longer gelation time. The highly soluble copolymer with 20 mole % o-phenetidine in the backbone has same order of conductivity as the unsubstituted PANI after it is doped by HCl. Complexation of PANI and polymeric dopant, poly

  10. When Your Child Needs a Cast

    MedlinePlus

    ... hard bandage that's usually made of material like fiberglass or plaster. Casts keep bones in place while ... water. Plaster of Paris casts are heavier than fiberglass casts and don't hold up as well ...

  11. Polycrystalline Silicon Sheets for Solar Cells by the Improved Spinning Method

    NASA Technical Reports Server (NTRS)

    Maeda, Y.; Yokoyama, T.; Hide, I.

    1984-01-01

    Cost reduction of silicon materials in the photovoltaic program of materials was examined. The current process of producing silicon sheets is based entirely on the conventional Czochralski ingot growth and wafering used in the semiconductor industry. The current technology cannot meet the cost reduction demands for producing low cost silicon sheets. Alternative sheet production processes such as unconventional crystallization are needed. The production of polycrystalline silicon sheets by unconventional ingot technology is the casting technique. Though large grain sheets were obtained by this technique, silicon ribbon growth overcomes deficiencies of the casting process by obtaining the sheet directly from the melt. The need to solve difficulties of growth stability and impurity effects are examined. The direct formation process of polycrystalline silicon sheets with large grain size, smooth surface, and sharp edges from the melt with a high growth rate which will yield low cost silicon sheets for solar cells and the photovoltaic characteristics associated with this type of sheet to include an EBIC study of the grain boundaries are described.

  12. Method of preparing thin porous sheets of ceramic material

    DOEpatents

    Swarr, Thomas E.; Nickols, Richard C.; Krasij, Myron

    1987-03-24

    A method of forming thin porous sheets of ceramic material for use as electrodes or other components in a molten carbonate fuel cell is disclosed. The method involves spray drying a slurry of fine ceramic particles in liquid carrier to produce generally spherical agglomerates of high porosity and a rough surface texture. The ceramic particles may include the electrode catalyst and the agglomerates can be calcined to improve mechanical strength. After slurrying with suitable volatile material and binder tape casting is used to form sheets that are sufficiently strong for further processing and handling in the assembly of a high temperature fuel cell.

  13. Method of preparing thin porous sheets of ceramic material

    DOEpatents

    Swarr, T.E.; Nickols, R.C.; Krasij, M.

    1984-05-23

    A method of forming thin porous sheets of ceramic material for use as electrodes or other components in a molten carbonate fuel cell is disclosed. The method involves spray drying a slurry of fine ceramic particles in liquid carrier to produce generally spherical agglomerates of high porosity and a rough surface texture. The ceramic particles may include the electrode catalyst and the agglomerates can be calcined to improve mechanical strength. After slurrying with suitable volatile material and binder tape casting is used to form sheets that are sufficiently strong for further processing and handling in the assembly of a high temperature fuel cell.

  14. Rapid self-assembly of block copolymers to photonic crystals

    DOEpatents

    Xia, Yan; Sveinbjornsson, Benjamin R; Grubbs, Robert H; Weitekamp, Raymond; Miyake, Garret M; Atwater, Harry A; Piunova, Victoria; Daeffler, Christopher Scot; Hong, Sung Woo; Gu, Weiyin; Russell, Thomas P.

    2016-07-05

    The invention provides a class of copolymers having useful properties, including brush block copolymers, wedge-type block copolymers and hybrid wedge and polymer block copolymers. In an embodiment, for example, block copolymers of the invention incorporate chemically different blocks comprising polymer size chain groups and/or wedge groups that significantly inhibit chain entanglement, thereby enhancing molecular self-assembly processes for generating a range of supramolecular structures, such as periodic nanostructures and microstructures. The present invention also provides useful methods of making and using copolymers, including block copolymers.

  15. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  16. Poly(ethylene glycol)-polypeptide Copolymer Micelles for Therapeutic Agent Delivery.

    PubMed

    Cheng, Yilong

    2016-01-01

    Poly(ethylene glycol)-polypeptide (PEG-polypeptide) based polymeric micelles as therapeutic agent carriers have received considerable interest due to their advanced achievements in clinical trials. Polypeptides not only show well-defined secondary structure (alfa-helix and beta-sheet) and good biocompatibility, but can also be functionalized with various groups by direct N-carboxyanhydrides (NCAs) polymerization or further modification. Additionally, the ionizable side chains enable them to deliver diverse therapeutic agents, such as negative nucleic acid and positive doxorubicin. In this review, we firstly summarized the synthetic methods of amphiphilic copolymers PEG-polypeptide, and emphatically discussed recent progress on their applications as nanocarriers for therapeutic agents from following aspects: PEG-nonionic polypeptide copolymer micelles, PEG-anionic polypeptide micelles, and PEGcationic polypeptide micelles. PMID:26696015

  17. Electroslag component casting. [Nickel aluminide

    SciTech Connect

    Sikka, V.K.

    1986-01-01

    This project is directed toward the development of electroslag-casting (ESC) technology for use in coal conversion components such as valve bodies, pump housings, and pipe fittings. The aim is also to develop a sufficient data base to permit electroslag casting to become an ASME Code-accepted process. It is also intended to transfer the ESC process technology to private industry. A total of 32 electroslag castings of 2.25Cr-1Mo, 9Cr-1Mo, type 316, and nickel aluminide were procured from four facilities for evaluation (Table 1). The most complex castings procured during this program were the valve bodies shown in Figure 2. The castings were subjected to various heat treatments (Table 2), checked for chemical composition uniformity from top to bottom, and subjected to macrostructural evaluation and mechanical properties testing. Results are discussed. 10 refs., 7 figs., 3 tabs.

  18. Injectible bodily prosthetics employing methacrylic copolymer gels

    DOEpatents

    Mallapragada, Surya K.; Anderson, Brian C.

    2007-02-27

    The present invention provides novel block copolymers as structural supplements for injectible bodily prosthetics employed in medical or cosmetic procedures. The invention also includes the use of such block copolymers as nucleus pulposus replacement materials for the treatment of degenerative disc disorders and spinal injuries. The copolymers are constructed by polymerization of a tertiary amine methacrylate with either a (poly(ethylene oxide)-b-poly(propylene oxide)-b-poly(ethylene oxide) polymer, such as the commercially available Pluronic.RTM. polymers, or a poly(ethylene glycol) methyl ether polymer.

  19. LaRC-ITPI/arylene ether copolymers

    NASA Technical Reports Server (NTRS)

    Jensen, Brian J.; Working, Dennis C.

    1991-01-01

    As part of an effort to develop high performance structural resins for aerospace applications, work has continued on block copolymers containing imide and arylene ether segments. The arylene ether block used in this study contains a bulky fluorene group in the polymer backbone while the imide block contains an arylene ketone segment similar to that in the arylene ether block and has been named LaRC-ITPI. A series of imide/arylene ether block and segmented copolymers were prepared and characterized. Films were prepared from these copolymers and mechanical properties were measured.

  20. Block Copolymer Membranes for Biofuel Purification

    NASA Astrophysics Data System (ADS)

    Evren Ozcam, Ali; Balsara, Nitash

    2012-02-01

    Purification of biofuels such as ethanol is a matter of considerable concern as they are produced in complex multicomponent fermentation broths. Our objective is to design pervaporation membranes for concentrating ethanol from dilute aqueous mixtures. Polystyrene-b-polydimethylsiloxane-b-polystyrene block copolymers were synthesized by anionic polymerization. The polydimethylsiloxane domains provide ethanol-transporting pathways, while the polystyrene domains provide structural integrity for the membrane. The morphology of the membranes is governed by the composition of the block copolymer while the size of the domains is governed by the molecular weight of the block copolymer. Pervaporation data as a function of these two parameters will be presented.

  1. Perforating Thin Metal Sheets

    NASA Technical Reports Server (NTRS)

    Davidson, M. E.

    1985-01-01

    Sheets only few mils thick bonded together, punched, then debonded. Three-step process yields perforated sheets of metal. (1): Individual sheets bonded together to form laminate. (2): laminate perforated in desired geometric pattern. (3): After baking, laminate separates into individual sheets. Developed for fabricating conductive layer on blankets that collect and remove ions; however, perforated foils have other applications - as conductive surfaces on insulating materials; stiffeners and conductors in plastic laminates; reflectors in antenna dishes; supports for thermal blankets; lightweight grille cover materials; and material for mockup of components.

  2. Characterization of microstructure, texture and magnetic properties in twin-roll casting high silicon non-oriented electrical steel

    SciTech Connect

    Li, Hao-Ze; Liu, Hai-Tao Liu, Zhen-Yu Lu, Hui-Hu; Song, Hong-Yu; Wang, Guo-Dong

    2014-02-15

    An Fe-6.5 wt.% Si-0.3 wt.% Al as-cast sheet was produced by twin-roll strip casting process, then treated with hot rolling, warm rolling and annealing. A detailed study of the microstructure and texture evolution at different processing stages was carried out by optical microscopy, X-ray diffraction and electron backscattered diffraction analysis. The initial as-cast strip showed strong columnar grains and pronounced < 001 >//ND texture. The hot rolled and warm rolled sheets were characterized by large amounts of shear bands distributed through the thickness together with strong < 110 >//RD texture and weak < 111 >//ND texture. After annealing, detrimental < 111 >//ND texture almost disappeared while beneficial (001)<210 >, (001)<010 >, (115)<5 − 10 1 > and (410) < 001 > recrystallization textures were formed, thus the magnetic induction of the annealed sheet was significantly improved. The recrystallization texture in the present study could be explained by preferred nucleation and grain growth mechanism. - Highlights: • A high silicon as-cast strip with columnar structure was produced. • A thin warm rolled sheet without large edge cracks was obtained. • Microstructure and texture evolution at each stage were investigated. • Beneficial (001)<210 >, (001)<010 >, (410)<001 > recrystallization textures were formed. • The magnetic induction of annealed sheet was significantly improved.

  3. Polymer-melt interactions during casting formation in the lost foam process

    SciTech Connect

    Shivkumar, S.; Yao, X.; Makhlouf, M.

    1995-07-01

    The lost foam casting process utilizes injection modeled polymeric foam patterns for the production of metallic components. Foamed polymer patterns of the desired shape are coated with a water-based refractory slurry, dried and embedded in unbonded sand. Molten metal is poured directly on the coated polymer. The polymer undergoes thermal degradation and is gradually replaced by the liquid metal to yield the casting after solidification. Expanded polystyrene (EPS) is the most common pattern material used in commercial practice. The use of EPS patterns with ferrous castings may result in the formation of carbonaceous defects in the casting. Consequently, polymethylmethacrylate (PMMA) and copolymers of EPS and PMMA have been developed for ferrous castings. The thermal degradation of the foamed pattern results in the formation of gaseous degradation products and of a partially depolymerized viscous residue. The fraction of viscous residue increased with temperature and is essentially constant above about 650 C. During the filling of EPS patterns, nearly 60% of the polymer is converted to the viscous residue and 40% is transformed to gaseous products. In the case of PMM, almost 60% of the polymer undergoing degradation at the metal front is transformed to gaseous products. The melt flow velocity during the filling of the mold generally increases with temperature.

  4. Sporadic Nucleation and Growth in the Microphase Separation Process of an I2S Miktoarm Star Block Copolymer and its Blends with Homopolymer

    NASA Astrophysics Data System (ADS)

    Yang, Lizhang; Pochan, Darrin J.; Gido, Samuel P.; Pispas, Stergios; Hong, Kunlun; Mays, Jimmy W.

    2000-03-01

    A selective solvent and annealing study was done to investigate the morphology behavior of an I2S miktoarm star block copolymer and its blends with homopolyisoprene. Casting from cyclohexane, a selective solvent for polyisoprene, the neat star shaped I2S block copolymer only partially microphase separated, and formed a unique layered morphology inside a homogeneous media. During annealing, the layered phase and the homogeneous phase both transformed into a randomly oriented worm morphology. The path of this transformation is different depending on whether the starting state is layered or homogenous. The I2S/homopolyisoprene blend formed a mostly homogeneous phase after casting from cyclohexane. Annealing produced slow microphase separation which was observed at various stages by TEM. Based on these observations, a sporadic nucleation process of microphase separation is proposed.

  5. Sixty Years of Casting Research

    NASA Astrophysics Data System (ADS)

    Campbell, John

    2015-11-01

    The 60 years of solidification research since the publication of Chalmer's constitutional undercooling in 1953 has been a dramatic advance of understanding which has and continues to be an inspiration. In contrast, 60 years of casting research has seen mixed fortunes. One of its success stories relates to improvements in inoculation of gray irons, and another to the discovery of spheroidal graphite iron, although both of these can be classified as metallurgical rather than casting advances. It is suggested that true casting advances have dated from the author's lab in 1992 when a critical surface turbulence condition was defined for the first time. These last 20 years have seen the surface entrainment issues of castings developed to a sufficient sophistication to revolutionize the performance of light alloy and steel foundries. However, there is still a long way to go, with large sections of the steel and Ni-base casting industries still in denial that casting defects are important or even exist. The result has been that special ingots are still cast poorly, and shaped casting operations have suffered massive losses. For secondary melted and cast materials, electro-slag remelting has the potential to be much superior to expensive vacuum arc remelting, which has cost our aerospace and defense industries dearly over the years. This failure to address and upgrade our processing of liquid metals is a serious concern, since the principle entrainment defect, the bifilm, is seen as the principle initiator of cracks in metals; in general, bifilms are the Griffith cracks that initiate failures by cracking. A new generation of crack resistant metals and engineering structures can now be envisaged.

  6. Formation of nanoscale networks: selectively swelling amphiphilic block copolymers with CO2-expanded liquids.

    PubMed

    Gong, Jianliang; Zhang, Aijuan; Bai, Hua; Zhang, Qingkun; Du, Can; Li, Lei; Hong, Yanzhen; Li, Jun

    2013-02-01

    Polymeric films with nanoscale networks were prepared by selectively swelling an amphiphilic diblock copolymer, polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP), with the CO(2)-expanded liquid (CXL), CO(2)-methanol. The phase behavior of the CO(2)-methanol system was investigated by both theoretical calculation and experiments, revealing that methanol can be expanded by CO(2), forming homogeneous CXL under the experimental conditions. When treated with the CO(2)-methanol system, the spin cast compact PS-b-P4VP film was transformed into a network with interconnected pores, in a pressure range of 12-20 MPa and a temperature range of 45-60 °C. The formation mechanism of the network, involving plasticization of PS and selective swelling of P4VP, was proposed. Because the diblock copolymer diffusion process is controlled by the activated hopping of individual block copolymer chains with the thermodynamic barrier for moving PVP segments from one to another, the formation of the network structures is achieved in a short time scale and shows "thermodynamically restricted" character. Furthermore, the resulting polymer networks were employed as templates, for the preparation of polypyrrole networks, by an electrochemical polymerization process. The prepared porous polypyrrole film was used to fabricate a chemoresistor-type gas sensor which showed high sensitivity towards ammonia. PMID:23299578

  7. Surface segregation of fluorinated moieties on random copolymer films controlled by random-coil conformation of polymer chains in solution.

    PubMed

    Xue, Dongwu; Wang, Xinping; Ni, Huagang; Zhang, Wei; Xue, Gi

    2009-02-17

    The relationship between solution properties, film-forming methods, and the solid surface structures of random copolymers composed of butyl methacrylate and dodecafluorheptyl methylacrylate (DFHMA) was investigated by contact angle measurements, X-ray photoelectron spectroscopy, sum frequency generation vibrational spectroscopy, and surface tension measurements. The results, based on thermodynamic considerations, demonstrated that the random copolymer chain conformation at the solution/air interface greatly affected the surface structure of the resulting film, thereby determining the surface segregation of fluorinated moieties on films obtained by various film-forming techniques. When the fluorinated monomer content of the copolymer solution was low, entropic forces dominated the interfacial structure, with the perfluoroalkyl groups unable to migrate to the solution/air interface and thus becoming buried in a random-coil chain conformation. When employing this copolymer solution for film preparation by spin-coating, the copolymer chains in solution were likely extended due to centrifugal forces, thereby weakening the entropy effect of the polymer chains. Consequently, this resulted in the segregation of the fluorinated moieties on the film surface. For the films prepared by casting, the perfluoroalkyl groups were, similar to those in solution, incapable of segregating at the film surface and were thus buried in the random-coil chains. When the copolymers contained a high content of DFHMA, the migration of perfluoroalkyl groups at the solution/air interface was controlled by enthalpic forces, and the perfluoroalkyl groups segregated at the surface of the film regardless of the film-forming technique. The aim of the present work was to obtain an enhanced understanding of the formation mechanism of the chemical structure on the surface of the polymer film, while demonstrating that film-forming methods may be used in practice to promote the segregation of fluorinated

  8. Casting of High-Aluminum-Content Mg Alloys Strip by a Horizontal Twin-Roll Caster

    NASA Astrophysics Data System (ADS)

    Harada, Hideto; Nishida, Shinichi; Masaki, Endo; Watari, Hisaki

    2014-04-01

    This study was aimed to investigate casting of high-aluminum-content Mg alloys strip by a horizontal twin-roll caster. A horizontal-type twin-roll caster was equipped with a nozzle. This nozzle was movable. The roll size was φ300 × W150, and copper rolls were used. The rolling road was very small. It was possible to cast AZ91D and AZ121 magnesium alloys continuously by a horizontal twin-roll caster. There was gloss and no crack. The thickness of as-cast strip of AZ91D was 4.5 mm and that of AZ121 was 4.6 mm, respectively. In the case that roll velocity was 48 m/min, the thickness of as-cast strip of AZ121 was 2.0 mm. A 2.0-mm-thick strip was able to coil, and the diameter was φ500 mm. The microstructures of the as-cast strip of AZ91D and AZ121 magnesium alloys were observed using light optical microscopy. Isometric dendrite crystals were observed at the as-cast strip. The as-cast strip without facing of AZ91D and AZ121 magnesium alloys were able to hot rolling of 75 pct reduction. The surface of the as-rolled sheet was flat and glossy. The tensile strength of the as rolled was 230 MPa and the elongation of as rolled was 4 pct.

  9. Thin steel section casting on a near-horizontal twin-belt caster

    SciTech Connect

    Daniel, S.S.; Hamill, P.E.; Vassilicos, A. . USS Technical Center); Baker, J.H. . Research Dept.); Lewis, T.W. ); Dykes, C.D. )

    1990-01-01

    As part of a program to develop a high productivity casting process for thin steel sections for direct hot rolling into high quality sheet, a process was devised where a closed-pool injection feeding system was coupled with a Hazelett twin-belt casting machine. Pilot facilities were built to determine the feasibility of closed-pool feeding. The facility was designed to cast up to 13.5 tonnes of steel into 25-mm thick and 430-mm wide steel sections at rates ranging from 4 to 15 m/min. Closed-pool feeding was attained in parts of seven casts. Under certain casting conditions, closed-pool feeding resulted in improvement in strand surface quality over open-pool feeding. However in nearly all cases of closed-pool feeding, the casts had to be terminated prematurely due to feeding nozzle breakage. This failure appears to be caused by frequent steel skull formation on, and subsequent detachment from the nozzle tip. In general, horizontal thin sections casting of steel with closed-pool feeding is a very complicated technology which is extremely labor and and material intensive, and not deemed economically viable. 4 refs., 15 figs.

  10. Strip casting with fluxing agent applied to casting roll

    DOEpatents

    Williams, Robert S.; O'Malley, Ronald J.; Sussman, Richard C.

    1997-01-01

    A strip caster (10) for producing a continuous strip (24) includes a tundish (12) for containing a melt (14), a pair of horizontally disposed water cooled casting rolls (22) and devices (29) for electrostatically coating the outer peripheral chill surfaces (44) of the casting rolls with a powder flux material (56). The casting rolls are juxtaposed relative to one another for forming a pouting basin (18) for receiving the melt through a teeming tube (16) thereby establishing a meniscus (20) between the rolls for forming the strip. The melt is protected from the outside air by a non-oxidizing gas passed through a supply line (28) to a sealing chamber (26). A preferred flux is boron oxide having a melting point of about 550.degree. C. The flux coating enhances wetting of the steel melt to the casting roll and dissolves any metal oxide formed on the roll.