Science.gov

Sample records for core shroud welds

  1. Stress corrosion cracking of type 304L stainless steel core shroud welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Sanecki, J. E.; Zaluzec, N. J.; Yu, M. S.; Yang, T. T.

    1999-10-26

    Microstructural analyses by advanced metallographic techniques were conducted on mockup welds and a cracked BWR core shroud weld fabricated from Type 304L stainless steel. heat-affected zones of the shroud weld and mockup shielded-metal-arc welds were free of grain-boundary carbide, martensite, delta ferrite, or Cr depletion near grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the welds were significantly contaminated by fluorine and oxygen which migrate to grain boundaries. Significant oxygen contamination promotes fluorine contamination and suppresses classical thermal sensitization, even in Type 304 steels. Results of slow-strain-rate tensile tests indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of Type 304L stainless steel core shroud welds.

  2. Crack growth rate in core shroud horizontal welds using two models for a BWR

    NASA Astrophysics Data System (ADS)

    Arganis Juárez, C. R.; Hernández Callejas, R.; Medina Almazán, A. L.

    2015-05-01

    An empirical crack growth rate correlation model and a predictive model based on the slip-oxidation mechanism for Stress Corrosion Cracking (SCC) were used to calculate the crack growth rate in a BWR core shroud. In this study, the crack growth rate was calculated by accounting for the environmental factors related to aqueous environment, neutron irradiation to high fluence and the complex residual stress conditions resulting from welding. In estimating the SCC behavior the crack growth measurements data from a Boiling Water Reactor (BWR) plant are referred to, and the stress intensity factor vs crack depth throughout thickness is calculated using a generic weld residual stress distribution for a core shroud, with a 30% stress relaxation induced by neutron irradiation. Quantitative agreement is shown between the measurements of SCC growth rate and the predictions of the slip-oxidation mechanism model for relatively low fluences (5 × 1024 n/m2), and the empirical model predicted better the SCC growth rate than the slip-oxidation model for high fluences (>1 × 1025 n/m2). The relevance of the models predictions for SCC growth rate behavior depends on knowing the model parameters.

  3. Core shroud corner joints

    DOEpatents

    Gilmore, Charles B.; Forsyth, David R.

    2013-09-10

    A core shroud is provided, which includes a number of planar members, a number of unitary corners, and a number of subassemblies each comprising a combination of the planar members and the unitary corners. Each unitary corner comprises a unitary extrusion including a first planar portion and a second planar portion disposed perpendicularly with respect to the first planar portion. At least one of the subassemblies comprises a plurality of the unitary corners disposed side-by-side in an alternating opposing relationship. A plurality of the subassemblies can be combined to form a quarter perimeter segment of the core shroud. Four quarter perimeter segments join together to form the core shroud.

  4. Experimental determination of residual stress by neutron diffraction in a boiling water reactor core shroud

    SciTech Connect

    Payzant, A.; Spooner, S.; Zhu, Xiaojing; Hubbard, C.R.

    1996-06-01

    Residual strains in a 51 mm (2-inch) thick 304L stainless steel plate have been measured by neutron diffraction and interpreted in terms of residual stress. The plate, measuring (300 mm) in area, was removed from a 6m (20-ft.) diameter unirradiated boiling water reactor core shroud, and included a multiple-pass horizontal weld which joined two of the cylindrical shells which comprise the core shroud. Residual stress mapping was undertaken in the heat affected zone, concentrating on the outside half of the plate thickness. Variations in residual stresses with location appeared consistent with trends expected from finite element calculations, considering that a large fraction of the residual hoop stress was released upon removal of the plate from the core shroud cylinder.

  5. Stress corrosion cracking of austenitic stainless steel core internal welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Ruther, W. E.; Sanecki, J. E.; Strain, R. V.; Zaluzec, N. J.

    1999-04-14

    Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of core shroud welds.

  6. BWR Vessel and Internals Project Removal and Analysis of Material Samples from Core Shroud and Top Guide at Susquehanna Unit 2

    SciTech Connect

    Howell, D; Haertel, T; Lindberg, J; Oliver, B; Greenwood, L

    2005-04-15

    Fast and thermal fluence were determined by a laboratory analysis of the samples. Fluence in the upper regions of the shroud (between the H1 and H2 welds) was substantially lower than that in the belt line region (near the H4 weld). Fluence in the top guide was significantly higher than fluence on the core shroud. As expected, helium concentrations were highest in regions where fluence was highest. Estimates of the initial boron concentration were similar to measurements made on materials removed from other reactors. A technical justification evaluated the acceptability of the sampling process with respect to structural consequences of material removal and to increased cracking susceptibility due to the as-left condition. It was determined that the sampling process was acceptable on both counts.

  7. Double shroud delivery of silica precursor for reducing hexavalent chromium in welding fume.

    PubMed

    Wang, Jun; Kalivoda, Mark; Guan, Jianying; Theodore, Alexandros; Sharby, Jessica; Wu, Chang-Yu; Paulson, Kathleen; Es-Said, Omar

    2012-01-01

    The welding process yields a high concentration of nanoparticles loaded with hexavalent chromium (Cr(6+)), a known human carcinogen. Previous studies have demonstrated that using tetramethylsilane (TMS) as a shielding gas additive can significantly reduce the Cr(6+) concentration in welding fume particles. In this study, a novel insulated double shroud torch (IDST) was developed to further improve the reduction of airborne Cr(6+) concentration by separating the flows of the primary shielding gas and the TMS carrier gas. Welding fumes were collected from a welding chamber in the laboratory and from a fixed location near the welding arc in a welding facility. The Cr(6+) content was analyzed with ion chromatography and X-ray photoelectron spectroscopy (XPS). Results from the chamber sampling demonstrated that the addition of 3.2 ≈ 5.1% of TMS carrier gas to the primary shielding gas resulted in more than a 90% reduction of airborne Cr(6+) under all shielding gas flow rates. The XPS result confirmed complete elimination of Cr(6+) inside the amorphous silica shell. Adding 100 ≈ 1000 ppm of nitric oxide or carbon monoxide to the shielding gas could also reduce Cr(6+) concentrations up to 57% and 35%, respectively; however, these reducing agents created potential hazards from the release of unreacted agents. Results of the field test showed that the addition of 1.6% of TMS carrier gas to the primary shielding gas reduced Cr(6+) concentration to the limitation of detection (1.1 μg/m(3)). In a worst-case scenario, if TMS vapor leaked into the environment without decomposition and ventilation, the estimated TMS concentration in the condition of field sampling would be a maximum 5.7 ppm, still well below its flammability limit (1%). Based on a previously developed cost model, the use of TMS increases the general cost by 3.8%. No visual deterioration of weld quality caused by TMS was found, although further mechanical testing is necessary. PMID:23113576

  8. Reactor shroud joint

    DOEpatents

    Ballas, Gary J.; Fife, Alex Blair; Ganz, Israel

    1998-01-01

    A shroud for a nuclear reactor is described. In one embodiment, the shroud includes first and second shroud sections, and each shroud section includes a substantially cylindrical main body having a first end and a second end. With respect to each shroud section, a flange is located at the main body first end, and the flange has a plurality of bolt openings therein and a plurality of scalloped regions. The first shroud section is welded to the second shroud section, and at least some of the bolt openings in the first shroud section flange align with respective bolt openings in the second shroud section flange. In the event that the onset of inter-granular stress corrosion cracking is ever detected in the weld between the shroud section, bolts are inserted through bolt openings in the first shroud section flange and through aligned bolt openings the second shroud section flange. Each bolt, in one embodiment, has a shank section and first and second threaded end sections. Nuts are threadedly engaged to the threaded end sections and tightened against the respective flanges.

  9. Reactor shroud joint

    DOEpatents

    Ballas, G.J.; Fife, A.B.; Ganz, I.

    1998-04-07

    A shroud for a nuclear reactor is described. In one embodiment, the shroud includes first and second shroud sections, and each shroud section includes a substantially cylindrical main body having a first end and a second end. With respect to each shroud section, a flange is located at the main body first end, and the flange has a plurality of bolt openings therein and a plurality of scalloped regions. The first shroud section is welded to the second shroud section, and at least some of the bolt openings in the first shroud section flange align with respective bolt openings in the second shroud section flange. In the event that the onset of inter-granular stress corrosion cracking is ever detected in the weld between the shroud section, bolts are inserted through bolt openings in the first shroud section flange and through aligned bolt openings the second shroud section flange. Each bolt, in one embodiment, has a shank section and first and second threaded end sections. Nuts are threadedly engaged to the threaded end sections and tightened against the respective flanges. 4 figs.

  10. Pulsed Magnetic Welding for Advanced Core and Cladding Steel

    SciTech Connect

    Cao, Guoping; Yang, Yong

    2013-12-19

    To investigate a solid-state joining method, pulsed magnetic welding (PMW), for welding the advanced core and cladding steels to be used in Generation IV systems, with a specific application for fuel pin end-plug welding. As another alternative solid state welding technique, pulsed magnetic welding (PMW) has not been extensively explored on the advanced steels. The resultant weld can be free from microstructure defects (pores, non-metallic inclusions, segregation of alloying elements). More specifically, the following objectives are to be achieved: 1. To design a suitable welding apparatus fixture, and optimize welding parameters for repeatable and acceptable joining of the fuel pin end-plug. The welding will be evaluated using tensile tests for lap joint weldments and helium leak tests for the fuel pin end-plug; 2 Investigate the microstructural and mechanical properties changes in PMW weldments of proposed advanced core and cladding alloys; 3. Simulate the irradiation effects on the PWM weldments using ion irradiation.

  11. Microstructural examination of the effect of surface machining on stress corrosion cracking in core shroud made of 316L

    SciTech Connect

    Sueishi, Y.; Kohyama, A.; Narui, M.; Asano, K.

    2006-07-01

    Cracks exhibited on the hardened surface region of the boiling water reactor (BWR) core shroud made of 316L were examined. The sample was removed from the circumference ring of a commercial power plant after about 9 years in service. On the surface with mechanical milling followed by grinding during the manufacturing process, micro-crack was found to propagate nearly perpendicular to the grinding direction. Cross-sectional transmission electron microscopy (TEM) observation of the micro-crack indicates that the crack has been initiated along the boundary of [111[<112> type deformation twins and the shear bands in Goss position [110]<001>. Along the crack wall, the Cr-Fe spinel and the grained magnetite were identified in inner and outer layer of the oxide thin film, respectively. The results suggest one potential mechanism of the cracking that the heavily deformed structure by surface machining is the origin or the factor for acceleration of the cracking. (authors)

  12. An investigation into underwater wet welding using the flux cored arc welding process

    SciTech Connect

    Brydon, A.M.; Nixon, J.H.

    1995-12-31

    For the last two years, Cranfield has been carrying out a program of process investigations into wet underwater welding (Graham and Nixon 1993, Nixon and Webb 1994), and has demonstrated that it is possible to markedly improve the stability and consistency of the process by using control techniques developed for hyperbaric welding. In the project reported below, an initial evaluation of wet flux cored arc welding was undertaken. Although there continues to be considerable resistance to the use of wet welding on structures in the North Sea, continued pressure to reduce repair and maintenance costs is causing the industry to re-examine techniques previously discounted, such as wet welding (Anon 1993).

  13. Gas Metal Arc Welding and Flux-Cored Arc Welding. Teacher Edition. Second Edition.

    ERIC Educational Resources Information Center

    Fortney, Clarence; Gregory, Mike

    These instructional materials are designed to improve instruction in Gas Metal Arc Welding (GMAW) and Flux-Cored Arc Welding (FCAW). The following introductory information is included: use of this publication; competency profile; instructional/task analysis; related academic and workplace skills list; tools, materials, and equipment list; and…

  14. Vacuum Compatibility of Flux-Core Arc Welding (FCAW)

    NASA Astrophysics Data System (ADS)

    Arose, Dana; Denault, Martin; Jurcznski, Stephan

    2010-11-01

    Typically, vacuum chambers are welded together using gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW). This is demonstrated in the vacuum chamber of Princeton Plasma Physics Lab's (PPPL) National Spherical Torus Experiment (NSTX). These processes are slow and apply excess heat to the base metal, which may cause the vacuum chamber to deform beyond designed tolerance. Flux cored arc welding (FCAW) avoids these problems, but may produce an unacceptable amount of outgasing due to the flux shielding. We believe impurities due to outgasing from FCAW will not greatly exceed those found in GTAW and GMAW welding. To test this theory, samples welded together using all three welding processes will be made and baked in a residual gas analyzer (RGA). The GTAW and GMAW welds will be tested to establish a metric for permissible outgasing. By testing samples from all three processes we hope to demonstrate that FCAW does not significantly outgas, and is therefore a viable alternative to GTAW and GMAW. Results from observations will be presented.

  15. High speed rotor assembly shroud

    NASA Technical Reports Server (NTRS)

    Miller, Jeff H. (Inventor); Zheng, Xinhong J. (Inventor); Grota, Steven P. (Inventor); Phui, Khin C. (Inventor)

    2006-01-01

    An improved rotor assembly shroud includes at least one reinforcing flange on the upper surface of the shroud. The strength provided by the reinforcing flange allows for a smaller shroud thickness resulting in a net reduction of shroud mass. The lower shroud mass reduces the centrifugal stress on the rotor assembly blade during operation. The strength provided by the reinforcing flanges also significantly reduces the centrifugal bending stress on the shroud during operation. The shroud mass may be further reduced by tapering the shroud leading and trailing edges or, for shrouds incorporating a damper, by providing a damper cavity with a lower diameter surface defining an opening therethrough.

  16. Shroud leakage flow discouragers

    DOEpatents

    Bailey, Jeremy Clyde; Bunker, Ronald Scott

    2002-01-01

    A turbine assembly includes a plurality of rotor blades comprising a root portion, an airfoil having a pressure sidewall and a suction sidewall, and a top portion having a cap. An outer shroud is concentrically disposed about said rotor blades, said shroud in combination with said tip portions defining a clearance gap. At least one circumferential shroud leakage discourager is disposed within the shroud. The leakage discourager(s) increase the flow resistance and thus reduce the flow of hot gas flow leakage for a given pressure differential across the clearance gap to improve overall turbine efficiency.

  17. The Turin Shroud

    NASA Astrophysics Data System (ADS)

    Allday, Jonathan

    2005-01-01

    The Turin Shroud is a fascinating relic that has long intrigued many people. It is old—but how old? It has an image of a man's body—but how and when did the image get there? This article examines the scientific aspects of the debate about the Shroud, focusing on the image itself and on the radiocarbon dating performed in 1988.

  18. Estimate of Radiation-Induced Steel Embrittlement in the BWR Core Shroud and Vessel Wall from Reactor-Grade MOX/UOX Fuel for the Nuclear Power Plant at Laguna Verde, Veracruz, Mexico

    SciTech Connect

    Vickers, Lisa R.

    2002-07-01

    The government of Mexico has expressed interest to utilize the Laguna Verde boiling water reactor (BWR) nuclear power plant for the disposition of reprocessed spent uranium oxide (UOX) fuel in the form of reactor-grade mixed oxide (MOX) fuel. MOX fuel would replace spent UOX fuel as a fraction in the core from 18 - 30% depending on the fuel loading cycle. MOX fuel is expected to increase the neutron fluence, flux, fuel centerline temperature, reactor core pressure, and yield higher energy neutrons. There is concern that a core with a fraction of MOX fuel (i.e., increased {sup 239}Pu wt%) would increase the radiation-induced steel embrittlement within the core shroud and vessel wall as compared to only conventional, enriched UOX fuel in the core. The evaluation of radiation-induced steel embrittlement within the core shroud and vessel wall is a concern because of the potentially adverse affect to personnel and public safety, environment, and operating life of the reactor. The primary conclusion of this research was that the addition of the maximum fraction of 1/3 MOX fuel to the LV1 BWR core did significantly accelerate the radiation-induced steel embrittlement such that without mitigation of steel embrittlement by periodic thermal annealing or reduction in operating parameters such as, neutron fluence, core temperature and pressure, it posed a potentially adverse affect to the personnel and public safety, environment, and operating life of the reactor. (author)

  19. Turbine inner shroud and turbine assembly containing such inner shroud

    DOEpatents

    Bagepalli, Bharat Sampathkumaran; Corman, Gregory Scot; Dean, Anthony John; DiMascio, Paul Stephen; Mirdamadi, Massoud

    2001-01-01

    A turbine inner shroud and a turbine assembly. The turbine assembly includes a turbine stator having a longitudinal axis and having an outer shroud block with opposing and longitudinally outward facing first and second sides having open slots. A ceramic inner shroud has longitudinally inward facing hook portions which can longitudinally and radially surround a portion of the sides of the outer shroud block. In one attachment, the hook portions are engageable with, and are positioned within, the open slots.

  20. Process, Techniques, and Successes in Welding the Dry Shielded Canister Welds of the TMI-2 Reactor Core Debris

    SciTech Connect

    Zirker, Laurence R; Rankin, Richard Allen; Ferrell, Larry Joseph

    2002-02-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is operated by Bechtel-BWXT Idaho LLC (BBWI), which recently completed a very successful $100 million Three-Mile Island-2 (TMI-2) program for the Department of Energy (DOE). This complex and challenging program used an integrated multidisciplinary team approach that loaded, welded, and transported an unprecedented 25 dry shielded canisters (DSC) in seven months, and did so ahead of schedule. The program moved over 340 canisters of TMI-2 core debris that had been in wet storage into a dry storage facility at the INEEL. The main thrust of this paper is relating the innovations, techniques, approaches, and lessons learned associated to welding of the DSC's. This paper shows the synergism of elements to meet program success and shares these lessons learned that will facilitate success with welding of dry shielded canisters in other DOE complex dry storage programs.

  1. Shrouded inducer pump

    DOEpatents

    Meng, Sen Y.

    1989-01-01

    An improvement in a pump including a shrouded inducer, the improvement comprising first and second sealing means 32,36 which cooperate with a first vortex cell 38 and a series of secondary vortex cells 40 to remove any tangential velocity components from the recirculation flow.

  2. TRXRD observations of microstructural evolution in self-shielded flux cored arc weld deposits

    SciTech Connect

    Babu, S S; Elmer, J W; David, S A; Quintana, M

    2000-06-28

    Inclusion formation and microstructure development in self-shielded flux cored arc welds has been investigated before [1,2]. Results showed that the liquid metal reactions could promote either Al{sub 2}O{sub 3} or AlN formation depending upon the aluminum concentration in the weld metal. The residual aluminum that remained in solution was found to modify the solidification behavior of liquid to {delta}-ferrite and subsequent transformation of {delta}-ferrite to austenite during weld cooling. In this work, the microstructure evolution in the heat-affected-zone (HAZ) of self-shielded flux cored arc weld (FCAW-S) overlays were investigated using in-situ Time-Resolved X-ray Diffraction (TRXRD) with a high flux Synchrotron radiation beam [3, 4].

  3. Welding.

    ERIC Educational Resources Information Center

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This curriculum guide is designed for use by South Carolina vocational education teachers as a continuing set of lesson plans for a two-year course on welding. Covered in the individual sections of the guide are the following topics: an orientation to welding, oxyacetylene welding, advanced oxyacetylene welding, shielded metal arc welding, TIG…

  4. Underwater wet flux-cored arc welding development of stainless steel and nickel-based materials

    SciTech Connect

    Findlan, S.J.; Frederick, G.J.

    1995-12-31

    The inaccessibility and high radiation fields of components in the lower two thirds of a reactor pressure vessel (RPV) has generated the need for an automated underwater wet welding process to address repair applications. Mechanical methods presently employed for this type of repair application produce crevices, which promote concerns of intergranular stress corrosion cracking (IGSCC), crevice corrosion and pitting. To address these concerns, the EPRI Repair and Replacement Applications Center (RRAC) has developed underwater wet flux-cored arc welding (FCAW) technology for the welding of stainless steel and nickel based materials. The benefits of underwater wet welding include: (1) provides a permanent repair; (2) offers crevice-five conditions; (3) reduces future inspection requirements (4) eliminates the potential for ``loose parts`` (5) can be performed in a timely approach. Underwater wet shielded metal arc welding (SMAW) has been successfully used to repair components in radiation areas of the upper section of the RPV, although this process is a manual operation and is impractical for remote applications. The developmental work at the EPRI RRAC is directed towards remote repair applications of nickel-based and stainless steel components, which are inaccessible with normal manual repair techniques, e.g., access hole covers. The flux-cored arc welding process (FCAW) was considered a viable option for underwater development, due to the ease of automation, out of position welding proficiency and self-shielding capabilities.

  5. Leaf seal for gas turbine stator shrouds and a nozzle band

    DOEpatents

    Burdgick, Steven Sebastian; Sexton, Brendan Francis

    2002-01-01

    A leaf seal assembly is secured to the trailing edge of a shroud segment for sealing between the shroud segment and the leading edge side wall of a nozzle outer band. The leaf seal includes a circumferentially elongated seal plate biased by a pair of spring clips disposed in a groove along the trailing edge of the shroud segment to maintain the seal plate in engagement with the flange on the leading edge side wall of the nozzle outer band. The leaf seal plate and spring clips receive pins tack-welded to the shroud segment to secure the leaf seal assembly in place.

  6. A Study on Factors Influencing Toughness of Basic Flux-Cored Weld of Modified 9Cr-1Mo Steel

    NASA Astrophysics Data System (ADS)

    Arivazhagan, B.; Kamaraj, M.

    2011-10-01

    Flux-cored arc welding (FCAW) is relatively a new process for joining of modified 9Cr-1Mo (P91) steel. In this study, effect of shielding gas composition, inclusion content, gas tungsten-arc welding (GTAW) surface remelting, and postweld heat treatment (PWHT) on toughness were investigated. The high amount of silicon resulted in the formation of δ-ferrite in basic flux-cored weld. A mixture of 80% argon + 20% (80A) carbon dioxide shielding gas during welding resulted in the required toughness of 47 J at room temperature. The 95% argon + 5% carbon dioxide (95A) gas-shielded welds have lower toughness due to higher amount of δ-ferrite (4%) than 80% argon + 20% carbon dioxide welds (2%). In essence, most desirable shielding gas medium to achieve optimum toughness was 80% argon + 20% carbon dioxide in basic flux-cored arc welding.

  7. Improved high pressure turbine shroud

    NASA Technical Reports Server (NTRS)

    Bessen, I. I.; Rigney, D. V.; Schwab, R. C.

    1977-01-01

    A new high pressure turbine shroud material has been developed from the consolidation of prealloyed powders of Ni, Cr, Al and Y. The new material, a filler for cast turbine shroud body segments, is called Genaseal. The development followed the identification of oxidation resistance as the primary cause of prior shroud deterioration, since conversion to oxides reduces erosion resistance and increases spalling under thermal cycled engine conditions. The NICrAlY composition was selected in preference to NIAL and FeCRALY alloys, and was formulated to a prescribed density range that offers suitable erosion resistance, thermal conductivity and elastic modulus for improved behavior as a shroud.

  8. Decarburisation of interlocked and laser welded stator and rotor cores

    NASA Astrophysics Data System (ADS)

    Standaert, C.; Eloot, K.; De Paepe, A.; Wokowski, P.

    1996-07-01

    Assembled rotor and stator cores were annealed in an industrial furnace. The final carbon content of the annealed cores was identical, irrespective of the position of the lamination in the assembled core, the initial carbon content or the geometry of the laminations. It is concluded that it is not necessary to use pre-decarburised semi processed electrical steels for automatic assembly.

  9. Ceramic gas turbine shroud

    DOEpatents

    Shi, Jun; Green, Kevin E.

    2014-07-22

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  10. Welding.

    ERIC Educational Resources Information Center

    Lehigh County Area Vocational-Technical School, Schnecksville, PA.

    This curriculum guide provides materials for a 12-unit secondary course in welding. Purpose stated for the flexible entry and exit course is to help students master manipulative skills to develop successful welding techniques and to gain an understanding of the specialized tools and equipment used in the welding field. Units cover oxyacetylene…

  11. Special Pyrheliometer Shroud Development

    NASA Technical Reports Server (NTRS)

    Dennison, E. W.

    1984-01-01

    To insure that the insolation values accurately represent the input power to a power conversion unit the field of view (FOV) of the concentrator aperture and the insolation radiometer must be the same. The calculations, implementation, and results of this approach are covered. Three instruments were used to measure the insolation: an Eppley Normal Incidence Radiometer (NIP) and two versions of the kendall cavity radiometer. The shrouds used to limit the FOV of the radiometers were designed to simulate the FOV of the PDC-1 concentrater with the cold water cavity calorimeter. This technique of matching the FOV of an insolation radiometer to the FOV of a specific concentrater and receiver aperture appears to be both practical and effective. The efficiency of a power conversion unit will be too low if the insolation is measured with a radiometer which has a FOV which is larger than the FOV of the concentrator.

  12. Airfoil nozzle and shroud assembly

    DOEpatents

    Shaffer, James E.; Norton, Paul F.

    1997-01-01

    An airfoil and nozzle assembly including an outer shroud having a plurality of vane members attached to an inner surface and having a cantilevered end. The assembly further includes a inner shroud being formed by a plurality of segments. Each of the segments having a first end and a second end and having a recess positioned in each of the ends. The cantilevered end of the vane member being positioned in the recess. The airfoil and nozzle assembly being made from a material having a lower rate of thermal expansion than that of the components to which the airfoil and nozzle assembly is attached.

  13. Airfoil nozzle and shroud assembly

    DOEpatents

    Shaffer, J.E.; Norton, P.F.

    1997-06-03

    An airfoil and nozzle assembly are disclosed including an outer shroud having a plurality of vane members attached to an inner surface and having a cantilevered end. The assembly further includes a inner shroud being formed by a plurality of segments. Each of the segments having a first end and a second end and having a recess positioned in each of the ends. The cantilevered end of the vane member being positioned in the recess. The airfoil and nozzle assembly being made from a material having a lower rate of thermal expansion than that of the components to which the airfoil and nozzle assembly is attached. 5 figs.

  14. Welding.

    ERIC Educational Resources Information Center

    Baldwin, Harold; Whitney, Gregory

    This curriculum guide is intended to assist vocational instructors in preparing students for entry-level employment as welders and preparing them for advanced training in the workplace. The package contains an overview of new and emerging welding technologies, a competency/skill and task list, an instructor's guide, and an annotated bibliography.…

  15. Welding.

    ERIC Educational Resources Information Center

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  16. Gas Metal Arc Welding and Flux-Cored Arc Welding. Third Edition. Teacher Edition [and] Student Edition [and] Student Workbook.

    ERIC Educational Resources Information Center

    Knapp, John; Harper, Eddie

    This packet, containing a teacher's edition, a student edition, and a student workbook, introduces students to high deposition welding and processes for "shielding" a weld. In addition to general information, the teacher edition consists of introductory pages and teacher pages, as well as unit information that corresponds to the materials in the…

  17. Effect of pressure and shielding gas on the microstructure of hyperbaric metal cored GMAW welds down to 111 bar

    SciTech Connect

    Jorge, J.C.F.; Santos, V.R. dos

    1995-12-31

    The microstructural evolution of hyperbaric C-Mn weld metals was studied by means of bead-on-plate welds deposit with GMAW process using a commercial metal cored wire. The welding was carried out in the flat position in the range of 51 bar to 111 bar with He+ CO{sub 2} as shielding gas, which CO{sub 2} content varied from 0.1% to 0.8 %. The microstructures were quantitatively analyzed by optical microscopy to evaluate the amount of constituents according to the IIW/IIS terminology. The results showed that all weld metals presented great amounts of acicular ferrite and a stronger influence of pressure on microstructure compared to the influence of the shielding gas.

  18. Fatigue induced cracking in aluminum LN-2 shroud of 39 foot vacuum chamber

    NASA Technical Reports Server (NTRS)

    Edwards, A. A.

    1984-01-01

    Fourteen years after completion of Ford's 39-foot space simulation chamber, leaks began to appear in its LN2 shroud. Although the shroud had been tight since its acceptance, cracks appeared in 1983 in some of the field welds of the one inch tubes which interconnect the LN2 panels. The resulting leaks were large enough to prevent pump down to high vacuum and could be heard easily when the chamber was at ambient conditions. New cracks appeared during each thermal cycle making it impossible to utilize the chamber for thermal vacuum testing. The analysis presented here implies that many, if not all, of the aluminum LN2 shrouds now in use may be in various stages of fatigue failure. The probability is high that fatigue cracks are working through the aluminum tubing in heat-affected zones of some field welds. The cracks may not be apparent yet, but after the shroud has experienced a certain number of thermal cycles these cracks will work through the material and become serious leaks. Fortunately, appropriate planning, analysis, and checking can, with a relatively small expenditure of money, help to avoid large and unexpected shroud failures and keep the chamber operational as long as it is needed.

  19. Effect of microstructure and non-metallic inclusions on the impact properties of flux-cored weld metals

    SciTech Connect

    Schumann, G.O.; French, I.E.

    1997-06-15

    Flux-cored weld metals are used in many critical fabricated steel structures such as offshore constructions. In such rigorous conditions, it is essential to maintain good low temperature toughness. In particular failure by cleavage must be avoided. The two basic factors determining fracture toughness are the general microstructure and the non-metallic inclusions. Additional factors that cause embrittlement of the weld metal are segregated microphases, nitrogen, and impurity elements. This work has shown that the amount of large inclusions in conjunction with the amount of grain boundary nucleated ferrite are the major factors, which determine the impact properties of flux-cored welds at all strength levels. Other factors such as segregated microphases, nitrogen and impurity elements may influence the impact properties but appeared minor in this case. The interaction between the inclusions and the grain boundary nucleated ferrite is critical. Good impact properties are achievable, (a) with high amounts of grain boundary nucleated ferrite, provided the amount of large inclusions is very low and (b) with small amounts of large inclusions, provided the amount of allotriomorphic ferrite is low. The frequency of large inclusions is the major factor determining the impact properties for flux-cored welds. A high frequency of large inclusions leads to low impact properties.

  20. Wind turbine ring/shroud drive system

    DOEpatents

    Blakemore, Ralph W.

    2005-10-04

    A wind turbine capable of driving multiple electric generators having a ring or shroud structure for reducing blade root bending moments, hub loads, blade fastener loads and pitch bearing loads. The shroud may further incorporate a ring gear for driving an electric generator. In one embodiment, the electric generator may be cantilevered from the nacelle such that the gear on the generator drive shaft is contacted by the ring gear of the shroud. The shroud also provides protection for the gearing and aids in preventing gear lubricant contamination.

  1. Processes, Techniques, and Successes in Welding the Dry Shielded Canisters of the TMI-2 Reactor Core Debris

    SciTech Connect

    Zirker, L.R.; Rankin, R.A.; Ferrell, L.J.

    2002-01-29

    The Idaho National Engineering and Environmental Laboratory (INEEL) is operated by Bechtel-BWXT Idaho LLC (BBWI), which recently completed a very successful $100 million Three-Mile Island-2 (TMI-2) program for the Department of Energy (DOE). This complex and challenging program used an integrated multidisciplinary team approach that loaded, welded, and transported an unprecedented 25 dry shielded canisters (DSC) in seven months, and did so ahead of schedule. The program moved over 340 canisters of TMI-2 core debris that had been in wet storage into a dry storage facility at the INEEL. The main thrust of this paper is relating the innovations, techniques, approaches, and lessons learned associated to welding of the DSC's. This paper shows the synergism of elements to meet program success and shares these lessons learned that will facilitate success with welding of dry shielded canisters in other DOE complex dry storage programs.

  2. High Temperature Corrosion and Characterization Studies in Flux Cored Arc Welded 2.25Cr-1Mo Power Plant Steel

    NASA Astrophysics Data System (ADS)

    Kumaresh Babu, S. P.; Natarajan, S.

    2010-07-01

    Higher productivity is registered with Flux cored arc welding (FCAW) process in many applications. Further, it combines the characteristics of shielded metal arc welding (SMAW), gas metal arc welding (GMAW), and submerged arc welding (SAW) processes. This article describes the experimental work carried out to evaluate and compare corrosion and its inhibition in SA 387 Gr.22 (2.25Cr-1Mo) steel weldments prepared by FCAW process with four different heat inputs exposed to hydrochloric acid medium at 0.1, 0.5, and 1.0 M concentrations. The parent metal, weld metal, and heat-affected zone are chosen as regions of exposure for the study carried out at 100 °C. Electrochemical polarization techniques such as Tafel line extrapolation (Tafel) and linear polarization resistance (LPR) have been used to measure the corrosion current. The role of hexamine and mixed inhibitor (thiourea + hexamine in 0.5 M HCl), each at 100 ppm concentration is studied in these experiments. Microstructural observation, hardness survey, surface characterization, and morphology using scanning electron microscope (SEM) and x-ray diffraction (XRD) have been made on samples to highlight the nature and extent of film formation. The film is found to contain Fe2Si, FeSi2, FeMn3, Fe7Mo3, Fe3O4, FeO, FeCr, AlO7Fe3SiO3, and KFe4Mn77Si19.

  3. Radiocarbon dating of the Shroud of Turin

    NASA Astrophysics Data System (ADS)

    Damon, P. E.; Donahue, D. J.; Gore, B. H.; Hatheway, A. L.; Jull, A. J. T.; Linick, T. W.; Sercel, P. J.; Toolin, L. J.; Bronk, C. R.; Hall, E. T.; Hedges, R. E. M.; Housley, R.; Law, I. A.; Perry, C.; Bonani, G.; Trumbore, S.; Woelfli, W.; Ambers, J. C.; Bowman, S. G. E.; Leese, M. N.; Tite, M. S.

    1989-02-01

    Very small samples from the Shroud of Turin have been dated by accelerator mass spectrometry in laboratories at Arizona, Oxford and Zurich. As controls, three samples whose ages had been determined independently were also dated. The results provide conclusive evidence that the linen of the Shroud of Turin is mediaeval.

  4. Vibration characteristics of mistuned shrouded blade assemblies

    NASA Technical Reports Server (NTRS)

    Bendiksen, O. O.; Valero, N. A.

    1985-01-01

    An investigation of the mode localization phenomenon associated with mistuning is presented for shrouded blade assemblies. The calculations are based on a generic finite element model, which permits modeling of arbitrary mistuning and both slipping and nonslipping shroud interfaces. The results presented indicate that interactions occur between mistuning and slip effects, with maximum mode localization occurring when the shrouds slip freely. Certain modes are found to be very sensitive to shroud slip, and in some cases completely change character when slip occurs. Mode localization is most pronounced in the predominantly bending modes, and varies considerably from mode to mode. As the ratio of interblade coupling strength to mistuning strength is increased, the effect of mistuning is observed to decrease significantly. This result has important implications for the flutter problem, since it suggests that the stabilization effect available from mistuning is significantly less for a shrouded rotor as compared to an unshrouded rotor.

  5. Centaur Standard Shroud (CSS) cryogenic unlatch tests

    NASA Technical Reports Server (NTRS)

    1973-01-01

    Cryogenic tanking and partial jettison (unlatch) tests were performed on a full scale Centaur vehicle and Centaur Standard Shroud (CSS) to develop and qualify the CSS insulation system, the CSS and Centaur ground-hold purge systems, and the Centaur hydrogen tank flight vent system. Operation of the shroud/Centaur pyrotechnic systems, seals, and the shroud jettison springs, hinges, and other separation systems was demonstrated by a partial jettison of the shroud into catch nets. The Centaur tanks were filled with liquid hydrogen and liquid nitrogen. Prelaunch operations were performed, and data taken to establish system performances. Results from the initial tests showed a higher than expected heat transfer rate to the Centaur hydrogen tank. In addition, the release mechanism for the forward seal between the Centaur and the CSS did not function properly, and the seal was torn during jettison of the shroud.

  6. Turbine assembly containing an inner shroud

    DOEpatents

    Bagepalli, Bharat Sampathkumaran; Corman, Gregory Scot; Dean, Anthony John; DiMascio, Paul Stephen; Mirdamadi, Massoud

    2000-01-01

    A turbine assembly having a turbine stator, a ceramic inner shroud, and a first spring. The stator has a longitudinal axis and an outer shroud block with opposing and longitudinally outward facing first and second sides. The first side has a longitudinally outward projecting first ledge and has a first side portion located radially outward of the first ledge. The ceramic inner shroud has a first hook portion longitudinally and radially surrounding the first ledge. The first spring is attached to one of the first side portion and the first hook portion and unattachedly and resiliently contacts the other of the first side portion and the first hook portion.

  7. Nozzle and shroud assembly mounting structure

    DOEpatents

    Faulder, Leslie J.; Frey, deceased, Gary A.; Nielsen, Engward W.; Ridler, Kenneth J.

    1997-01-01

    The present nozzle and shroud assembly mounting structure configuration increases component life and reduces maintenance by reducing internal stress between the mounting structure having a preestablished rate of thermal expansion and the nozzle and shroud assembly having a preestablished rate of thermal expansion being less than that of the mounting structure. The mounting structure includes an outer sealing portion forming a cradling member in which an annular ring member is slidably positioned. The mounting structure further includes an inner mounting portion to which a hooked end of the nozzle and shroud assembly is attached. As the inner mounting portion expands and contracts, the nozzle and shroud assembly slidably moves within the outer sealing portion.

  8. Nozzle and shroud assembly mounting structure

    DOEpatents

    Faulder, L.J.; Frey, G.A.; Nielsen, E.W.; Ridler, K.J.

    1997-08-05

    The present nozzle and shroud assembly mounting structure configuration increases component life and reduces maintenance by reducing internal stress between the mounting structure having a preestablished rate of thermal expansion and the nozzle and shroud assembly having a preestablished rate of thermal expansion being less than that of the mounting structure. The mounting structure includes an outer sealing portion forming a cradling member in which an annular ring member is slidably positioned. The mounting structure further includes an inner mounting portion to which a hooked end of the nozzle and shroud assembly is attached. As the inner mounting portion expands and contracts, the nozzle and shroud assembly slidably moves within the outer sealing portion. 3 figs.

  9. Customized orbital welding meets the challenge of titanium welding

    SciTech Connect

    1996-12-01

    Titanium has emerged as the material of choice for tubing used in surface condensers around the world in both new and retrofit configurations. A major worldwide supplier of steam surface condensers to the electric utility industry, Senior Engineering is finding an increased use of titanium tubes and tube sheets in condenser specifications. When compared to other alloys, titanium`s light weight is efficient in design, handling, transportation and installation activities. Additionally, it maintains a stable price structure. Senior Engineering implements an orbital welding process using fusion gas tungsten arc welding (GTAW) for its titanium tube-to-tube sheet welding. Orbital welding involves the use of a welding apparatus placed inside a tube or pipe to automatically and precisely weld a 360-deg joint. When welding manually, a welder stops several times during the weld due to the large amount of time and fatigue involved in achieving 360-deg welds, which results in lack of fusion. An automated orbital welding system, however, can accomplish the task as one continuous weld. This reduces process time and decreases lack of fusion. The orbital welding systems, featuring a microprocessor-based controller, an inverter-based power supply, an expandable mandrel and a customized torch shroud, reduced welding labor by 35%. The improved labor efficiency justified the addition of two more of the systems in January 1996.

  10. Compressor ported shroud for foil bearing cooling

    DOEpatents

    Elpern, David G.; McCabe, Niall; Gee, Mark

    2011-08-02

    A compressor ported shroud takes compressed air from the shroud of the compressor before it is completely compressed and delivers it to foil bearings. The compressed air has a lower pressure and temperature than compressed outlet air. The lower temperature of the air means that less air needs to be bled off from the compressor to cool the foil bearings. This increases the overall system efficiency due to the reduced mass flow requirements of the lower temperature air. By taking the air at a lower pressure, less work is lost compressing the bearing cooling air.

  11. The Shroud of Turin: Relic or icon?

    NASA Astrophysics Data System (ADS)

    Dale, W. S. A.

    1987-11-01

    The Shroud of Turin, a linen cloth on which appear the imprints of the front and back of a crucified man, can be historically traced to ca. 1354 a.d. Many believe it to be a true relic of the Passion of Christ. Many others regard it as a fake. This paper suggests a third alternative, that it is an icon dating from the 11th century. If future scientific tests, of which radiocarbon dating will be the most important, support this theory, the Shroud of Turin may well be recognized as one of the masterpieces of Christian art.

  12. Theoretical wave drag of shrouded airfoils and bodies

    NASA Technical Reports Server (NTRS)

    Byrd, Paul F

    1956-01-01

    Formulas for the wave drag of shrouded symmetrical airfoils and shrouded bodies of revolution of arbitrary shape are derived by means of linearized theory. In the case of the airfoils, the shroud consists of flat plates and for the bodies of revolution the shroud is a cylindrical shell. The results obtained hold for a Mach number range dependent on the geometry of the configuration. Expressions are also given for determining a class of body shapes for which the wave drag is theoretically zero.

  13. Cooling circuit for a gas turbine bucket and tip shroud

    DOEpatents

    Willett, Fred Thomas; Itzel, Gary Michael; Stathopoulos, Dimitrios; Plemmons, Larry Wayne; Plemmons, Helen M.; Lewis, Doyle C.

    2002-01-01

    An open cooling circuit for a gas turbine bucket wherein the bucket has an airfoil portion, and a tip shroud, the cooling circuit including a plurality of radial cooling holes extending through the airfoil portion and communicating with an enlarged internal area within the tip shroud before exiting the tip shroud such that a cooling medium used to cool the airfoil portion is subsequently used to cool the tip shroud.

  14. Scientific investigation of the Shroud of Turin.

    PubMed

    Jumper, E J; Mottern, R W

    1980-06-15

    This article introduces three research papers discussing various scientific tests run on the Shroud of Turin-an ancient piece of linen that appears to bear faint images of a man's body. It also briefly reviews the chemical, photographic, and x-ray tests not dealt with in the three research papers, which are concerned with optical and IR spectroscopy and thermography. PMID:20221154

  15. Prediction of Microporosity in Shrouded Impeller Castings

    SciTech Connect

    Viswanathan, S. Nelson, C.D.

    1998-09-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  16. Modeling shrouded stator cavity flows in axial-flow compressors

    SciTech Connect

    Wellborn, S.R.; Tolchinsky, I.; Okiishi, T.H.

    2000-01-01

    Experiments and computational analyses were completed to understand the nature of shrouded stator cavity flows. From this understanding, a one-dimensional model of the flow through shrouded stator cavities was developed. This model estimates the leakage mass flow, temperature rise, and angular momentum increase through the cavity, given geometry parameters and the flow conditions at the interface between the cavity and primary flow path. This cavity model consists of two components, one that estimates the flow characteristics through the labyrinth seals and the other that predicts the transfer of momentum due to windage. A description of the one-dimensional model is given. The incorporation and use of the one-dimensional model in a multistage compressor primary flow analysis tool is described. The combination of this model and the primary flow solver was used to reliably simulate the significant impact on performance of the increase of hub seal leakage in a twelve-stage axial-flow compressor. Observed higher temperatures of the hub region fluid, different stage matching, and lower overall efficiencies and core flow than expected could be correctly linked to increased hub seal clearance with this new technique. The importance of including these leakage flows in compressor simulations is shown.

  17. Steady computational analysis of shrouded plug nozzle flows using unequal stream pressures

    NASA Astrophysics Data System (ADS)

    Ruhs, Kevin Paul

    This study focuses on the effects of unequal core and bypass stream feed pressures in a high pressure ratio, two-stream nozzle notionally designed for supersonic business jet applications. Whereas previous analysis used a measured mass average pressure of the core and bypass streams, equal pressures were not exactly maintained in the experimental work and the effect of the imbalance is the primary motivation for the present study. The plug nozzle geometry used is a sub-scale model of a Gulfstream Aerospace Corporation concept that features an extended shroud. It uses two inlet streams, representing core and bypass streams from a turbofan engine. Nozzle pressure ratios range from unity to 6.23. Experimental measurements included pressure taps on the plug and shroud, schlieren and shadowgraph figures, mass flows for both streams, and thrust values. The computational analysis employed the General Equation and Mesh Solver, or GEMS code. Previous computational analysis was performed by Kapilavai, giving a basis analysis involving grid generation and refinement, error convergence studies, axisymmetric analysis, and unsteady computations. Unequal core and bypass stream pressure or swirl in the core stream is used to replicate experimental data and assess performance. The results of using these conditions were explored, including pressure on the plug and shroud, shock characteristics, separation and recirculation zones, mass flows and discharge coefficients, and thrust efficiencies.

  18. Engine cooling fan and fan shrouding arrangement

    SciTech Connect

    Longhouse, R.E.; Vona, N.

    1987-08-11

    This patent describes a vehicle engine cooling fan and shrouding assembly for forcing cooling air through a radiator in which engine coolant is circulated comprising support means adjacent to the radiator, a fan shroud and mounting shell operatively secured to the support means adjacent to the radiator. The shell has a peripheral forwardly extending wall portion to provide an intake for air flowing through the radiator. The shell further has a generally cylindrical and rearwardly extending portion to provide a reduced dimensioned air ejector for the shell, spoke means extending inwardly from the air ejector, a fan drive motor supported by the spoke means extending axially into the shell, the motor having a rotatable output shaft extending outwardly therefrom toward the radiator and having a terminal end portion, and engine cooling fan operatively driven by the drive motor and rotatably mounted in the shell.

  19. Spectral properties of the Shroud of Turin.

    PubMed

    Pellicori, S F

    1980-06-15

    Spectrophotometric results from the 1978 investigation of the Shroud of Turin are presented. The goals of the investigation were to characterize spectrally the body image in a region extending from the near UV to the near IR, to determine if the blood stains are actually blood, and to recommend storage parameters to prevent further degradation of the image. The bloodstained areas have the spectral characteristics of human hemoglobin. The image shows monotonically increasing (featureless) absorption with decreasing wavelength. The contrast is low: R(550 nm) = 0.85 of that for the background linen. Simulated aging by air baking reproduced the color of the background linen. Simultaneously, an invisible deposit of perspiration plus skin oils became visible and displayed a reflection spectrum closely resembling that of the body image. Lightly scorched areas on the Shroud are also somewhat similar spectrally, suggesting that a similar resultant chemistry is possible for dissimilar causes. A likely cause for the bo y image is cellulose degradation stimulated locally by natural or applied substances transferred to the Shroud. PMID:20221155

  20. View-limiting shrouds for insolation radiometers

    NASA Technical Reports Server (NTRS)

    Dennison, E. W.; Trentelman, G. F.

    1985-01-01

    Insolation radiometers (normal incidence pyrheliometers) are used to measure the solar radiation incident on solar concentrators for calibrating thermal power generation measurements. The measured insolation value is dependent on the atmospheric transparency, solar elevation angle, circumsolar radiation, and radiometer field of view. The radiant energy entering the thermal receiver is dependent on the same factors. The insolation value and the receiver input will be proportional if the concentrator and the radiometer have similar fields of view. This report describes one practical method for matching the field of view of a radiometer to that of a solar concentrator. The concentrator field of view can be calculated by optical ray tracing methods and the field of view of a radiometer with a simple shroud can be calculated by using geometric equations. The parameters for the shroud can be adjusted to provide an acceptable match between the respective fields of view. Concentrator fields of view have been calculated for a family of paraboloidal concentrators and receiver apertures. The corresponding shroud parameters have also been determined.

  1. Weld overlay cladding with iron aluminides

    SciTech Connect

    Goodwin, G.M.

    1996-11-01

    The hot and cold cracking tendencies of some early iron aluminide alloy compositions limited their use to applications where good weldability was not required. Considerable progress has been made toward improving this situation. Using hot crack testing techniques developed at ORNL and a systematic study of alloy compositional effects, we have established a range of compositions within which hot cracking resistance is very good, essentially equivalent to stainless steel. Cold cracking, however, remains an issue, and extensive efforts are continuing to optimize composition and welding parameters, especially preheat and postweld heat treatment, to minimize its occurrence. In terms of filler metal and process development, we have progressed from sheared strip through aspiration cast rod and shielded metal arc electrodes to the point where we can now produce composite wire with a steel sheath and aluminum core in coil form, which permits the use of both the gas tungsten arc and gas metal arc processes. This is a significant advancement in that the gas metal arc process lends itself well to automated welding, and is the process of choice for commercial weld overlay applications. Using the newly developed filler metals, we have prepared clad specimens for testing in a variety of environments both in-house and outside ORNL, including laboratory and commercial organizations. As a means of assessing the field performance of this new type of material, we have modified several non-pressure boundary boiler components, including fuel nozzles and port shrouds, by introducing areas of weld overlay in strategic locations, and have placed these components in service in operating boilers for a side-by-side comparison with conventional corrosion-resistant materials.

  2. Closed circuit steam cooled turbine shroud and method for steam cooling turbine shroud

    DOEpatents

    Burdgick, Steven Sebastian; Sexton, Brendan Francis; Kellock, Iain Robertson

    2002-01-01

    A turbine shroud cooling cavity is partitioned to define a plurality of cooling chambers for sequentially receiving cooling steam and impingement cooling of the radially inner wall of the shoud. An impingement baffle is provided in each cooling chamber for receiving the cooling media from a cooling media inlet in the case of the first chamber or from the immediately upstream chamber in the case of the second through fourth chambers and includes a plurality of impingement holes for effecting the impingement cooling of the shroud inner wall.

  3. Centaur Standard Shroud (CSS) static limit load structural tests

    NASA Technical Reports Server (NTRS)

    Eastwood, C.

    1975-01-01

    The structural capabilities of the jettisonable metal shroud were tested and the interaction of the shroud with the Centaur stage was evaluated. A flight-configured shroud and the assemblies of the associated Centaur stage were tested for applied axial and shear loads to flight limit values. The tests included various thermal, pressure, and load conditions to verify localized strength capabilities, to evaluate subsystem performance, and to determine the aging effect on insulation system properties. The tests series verified the strength capabilities of the shroud and of all associated flight assembles. Shroud deflections were shown to remain within allowable limits so long as load sharing members were connected between the shroud and the Centaur stage.

  4. Pivotably mounted reactor shroud shield and shielding method

    SciTech Connect

    Hankinson, M.F.

    1987-03-31

    A method is described for shielding persons working around a nuclear reactor having a reactor head an a shroud extending upward from the reactor head, comprising: (a) mounting a plurality of swingout arms around the shroud, each swingout arm being pivotable about a respective axis that is substantially vertical and that is fixed with respect to the shroud; (b) positioning a shielding member adjacent a swingout arm with a hoist; (c) pivoting the swingout arm horizontally away from the shroud and toward the hoist; (d) transferring the shielding member from the hoist to the swingout arm so that the swingout arm supports the shielding member; (e) pivoting the swingout arm horizontally back toward the shroud; and (f) repeating steps (b) through (c) until the shroud is substantially surrounded by shielding members.

  5. Second heated jettison test on the Centaur standard shroud

    NASA Technical Reports Server (NTRS)

    1974-01-01

    The second in a planned series of heated jettison tests on the Centaur Standard Shroud was conducted on January 16, 1974. The first 250-second portion of the test sequence involved heating the shroud with a specially-built fixture designed to provide a simulation of the heating environment encountered by the shroud during its ascent through the earth's atmosphere. The two heater halves, which were mounted on a rail system, were then retracted. This was followed by the jettison of the two shroud halves into catch nets positioned at 90 deg to the heater rails. The condition which made this test unique compared to the others in the test series was the alignment of the maximum thermal line with the shroud separation plane. Information on the test hardware, configuration, and sequence is presented. Shroud thermal and deflection data encountered during the heating portion of the test sequence are compared with free-skin design temperatures in various graphical formats.

  6. Cleaning of a thermal vacuum chamber with shrouds in place

    NASA Technical Reports Server (NTRS)

    Bond, William R.

    1992-01-01

    In February, 1991, a failure of a rotary booster pump caused the diffusion pumps to backstream into a 10 ft x 15 ft thermal vacuum chamber. Concerns existed about the difficulty of removing and reinstalling the shrouds without causing leaks. The time required for the shroud removal was also of concern. These concerns prompted us to attempt to clean the chamber without removing the shrouds.

  7. Ceramic turbine stator vane and shroud support

    DOEpatents

    Glenn, Robert G.

    1981-01-01

    A support system for supporting the stationary ceramic vanes and ceramic outer shrouds which define the motive fluid gas path in a gas turbine engine is shown. Each individual segment of the ceramic component whether a vane or shroud segment has an integral radially outwardly projecting stem portion. The stem is enclosed in a split collet member of a high-temperature alloy material having a cavity configured to interlock with the stem portion. The generally cylindrical external surface of the collet engages a mating internal cylindrical surface of an aperture through a supporting arcuate ring segment with mating camming surfaces on the two facing cylindrical surfaces such that radially outward movement of the collet relative to the ring causes the internal cavity of the collet to be reduced in diameter to tightly engage the ceramic stem disposed therein. A portion of the collet extends outwardly through the ring segment opposite the ceramic piece and is threaded for receiving a nut and a compression washer for retaining the collet in the ring segment under a continuous biasing force urging the collet radially outwardly.

  8. A possible origin for the Turin shroud image.

    PubMed

    Clarkson, J D

    1983-09-01

    The image, of an apparently crucified corpse, on the Turin shroud is very possibly a scorch mark. One way a human body can produce intense but localised heat is by preternatural combustion. Many of the reported phenomena of the shroud and of preternatural combustion do correspond. PMID:6646006

  9. Deployable Shroud for the International X-Ray Observatory

    NASA Technical Reports Server (NTRS)

    Robinson, David W.

    2009-01-01

    A document describes the design of a lightweight (between 100 to 200 kg), light-tight shroud of about 3.9 meters in diameter that could be stowed into a very small volume, and be deployed to 12 meters. The shroud will consist of two concentric multi-layer blankets (MLIs) that are constructed in an accordion shape.

  10. Vibration characteristics analysis of rotating shrouded blades with impacts

    NASA Astrophysics Data System (ADS)

    Ma, Hui; Xie, Fangtao; Nai, Haiqiang; Wen, Bangchun

    2016-09-01

    A dynamic model of rotating shrouded blades with impacts among adjacent shrouded blades is established considering the effects of the centrifugal stiffening, spin softening and Coriolis force, and the model is validated using finite element method. In the proposed model, the shrouded blade is simplified as a cantilever Euler-Bernoulli beam with a mass point at the free end, and the flexural dynamic stiffness of shrouded blade is selected as contact stiffness during collision. Based on the developed model, the effects of symmetric and asymmetric shroud gaps, rotational speeds, and aerodynamic force amplitudes on the dynamic characteristics of shrouded blades are analyzed through Newmark-β numerical method. The results indicate that (1) the vibro-impact responses of shrouded blades under some asymmetric gaps are more complicated than that under symmetric gap. (2) With the increase of rotational speed from 6000 to 10,000 rev/min, the system vibration experiences from period-three motion, through chaotic motion, finally to period-one motion during collision process because the increasing rotational speed changes the flexural dynamic stiffness of rotating blade. (3) The vibration displacements of shrouded blades increase linearly, and impact force increases linearly with the increase of aerodynamic force amplitude.

  11. Cooling circuit for a gas turbine bucket and tip shroud

    SciTech Connect

    Willett, Fred Thomas

    2004-07-13

    An open cooling circuit for a gas turbine airfoil and associated tip shroud includes a first group of cooling holes internal to the airfoil and extending in a radially outward direction generally along a leading edge of the airfoil; a second group of cooling holes internal to the airfoil and extending in a radially outward direction generally along a trailing edge of the airfoil. A common plenum is formed in the tip shroud in direct communication with the first and second group of cooling holes, but a second plenum may be provided for the second group of radial holes. A plurality of exhaust holes extends from the plenum(s), through the tip shroud and opening along a peripheral edge of the tip shroud.

  12. Fluid-dynamic and aeroacoustic investigations of shrouded jets

    NASA Astrophysics Data System (ADS)

    Veerasamy, V.

    1980-08-01

    The fluid dynamic and aeroacoustic characteristics of a high subsonic jet discharging from a shrouded nozzle were investigated theoretically and experimentally to explore the possibility of jet noise reduction and thrust augmentation for STOL/VTOL aircraft. The preliminary design calculations of an adiabatic shrouded nozzle were performed by solving iteratively the one dimensional fluid dynamic equations governing the compressible flow. A two dimensional flow model, consisting of second order partial differential equations of a parabolic type, was used to find the effect of shroud length on the ejector performance. This model consists of the conservation laws with thin shear layer assumptions incorporating the Prandtl's mixing length hypothesis for turbulence closure. A numerical integration method was used to solve the governing fluid dynamic equations of motion. The aeroacoustic characteristics of the shrouded jet were analyzed based on the Lighthill's V(8) law.

  13. Centaur Standard Shroud (CSS) static ultimate load structural tests

    NASA Technical Reports Server (NTRS)

    1975-01-01

    A series of tests were conducted on the jettisonable metallic shroud used on the Titan/Centaur launch vehicle to verify its structural capabilities and to evaluate its structural interaction with the Centaur stage. A flight configured shroud and the interfacing Titan/Centaur structural assemblies were subjected to tests consisting of combinations of applied axial and shear loads to design ultimate values, including a set of tests on thermal conditions and two dynamic response tests to verify the analytical stiffness model. The strength capabilities were demonstrated at ultimate (125 percent of design limit) loads. It was also verified that the spring rate of the flight configured shroud-to-Centaur forward structural deflections of the specimen became nonlinear, as expected, above limit load values. This test series qualification program verified that the Titan/Centaur shroud and the Centaur and Titan interface components are qualified structurally at design ultimate loads.

  14. Fiber-Reinforced-Foam (FRF) Core Composite Sandwich Panel Concept for Advanced Composites Technologi

    NASA Technical Reports Server (NTRS)

    2010-01-01

    Fiber-Reinforced-Foam (FRF) Core Composite Sandwich Panel Concept for Advanced Composites Technologies Project - Preliminary Manufacturing Demonstration Articles for Ares V Payload Shroud Barrel Acreage Structure

  15. Underwater wet welding of steel

    SciTech Connect

    Ibarra, S.; Liu, S.; Olson, D.L.

    1995-05-01

    Underwater wet welding is conducted directly in water with the shielded metal arc (SMA) and flux cored arc (FCA) welding processes. Underwater wet welding has been demonstrated as an acceptable repair technique down to 100 meters (325 ft.) in depth, but wet welds have been attempted on carbon steel structures down to 200 meters (650 ft.). The primary purpose of this interpretive report is to document and evaluate current understanding of metallurgical behavior of underwater wet welds so that new welding consumables can be designed and new welding practices can be developed for fabrication and repair of high strength steel structures at greater depths. First the pyrometallurgical and physical metallurgy behaviors of underwater weldments are discussed. Second, modifications of the welding consumables and processes are suggested to enhance the ability to apply wet welding techniques.

  16. Fluidized-bed calciner with combustion nozzle and shroud

    DOEpatents

    Wielang, Joseph A.; Palmer, William B.; Kerr, William B.

    1977-01-01

    A nozzle employed as a burner within a fluidized bed is coaxially enclosed within a tubular shroud that extends beyond the nozzle length into the fluidized bed. The open-ended shroud portion beyond the nozzle end provides an antechamber for mixture and combustion of atomized fuel with an oxygen-containing gas. The arrangement provides improved combustion efficiency and excludes bed particles from the high-velocity, high-temperature portions of the flame to reduce particle attrition.

  17. Ladle Shroud as a Flow Control Device for Tundish Operations

    NASA Astrophysics Data System (ADS)

    Morales-Higa, Ken; Guthrie, R. I. L.; Isac, M.; Morales, R. D.

    2013-02-01

    The performance characteristics of a tundish, such as the flotation of inclusions and slag entrainment, are largely influenced by the fluid-flow phenomena. Physical modeling in water is widely used to understand the fluid flows in a tundish and as a tool to improve, control, and design procedures for high-quality steel processing operations. These approaches were used to study the performance of fluid flow for a new design of ladle shroud. The new design for a dissipative ladle shroud (DLS) was studied, using a one-third scale, delta shaped, four-strand tundish. The results were compared with those achieved with the conventional ladle shroud. Different cases have been analyzed, including a conventional ladle shroud (LS) with a bare tundish and a tundish furnished with an impact pad. Similarly, the new design of the shroud (DLS) was studied under equivalent conditions. The physical experiments included the use of particle image velocimetry (PIV) and conductivity tracer techniques. The PIV measured the instantaneous velocities at the outlet of the DLS and the LS at different flow rates, showing the detailed jetting characteristics of water leaving the two types of ladle shroud. Residence time distribution (RTD) curves were also obtained for the different flow arrangements previously mentioned, and the dispersion of a colored dye tracer was observed at different intervals of time during tundish operation and analyzed using the video visualization technique.

  18. WELDING PROCESS

    DOEpatents

    Zambrow, J.; Hausner, H.

    1957-09-24

    A method of joining metal parts for the preparation of relatively long, thin fuel element cores of uranium or alloys thereof for nuclear reactors is described. The process includes the steps of cleaning the surfaces to be jointed, placing the sunfaces together, and providing between and in contact with them, a layer of a compound in finely divided form that is decomposable to metal by heat. The fuel element members are then heated at the contact zone and maintained under pressure during the heating to decompose the compound to metal and sinter the members and reduced metal together producing a weld. The preferred class of decomposable compounds are the metal hydrides such as uranium hydride, which release hydrogen thus providing a reducing atmosphere in the vicinity of the welding operation.

  19. Cryogenic Shrouds for Testing Thermal-Insulation Panels

    NASA Technical Reports Server (NTRS)

    Norris, Jeffrey; Carroll, Robert; Kirch, Charles

    2007-01-01

    Cryogenic shrouds have been designed and built for use in thermomechanical testing of samples of thermalinsulation panels on cryogenic vessels. In the original application for which these shrouds were specifically designed, the samples are representative of the large-area thermal-insulation panels on the space-shuttle external tanks that hold liquid hydrogen and liquid oxygen, and the purpose of the testing is to demonstrate the ability of bonded layers in the panels to resist delamination under a combination of applied uniaxial mechanical loads and realistic operational temperatures. Presumably, the shrouds and the tests performed by use of them could be modified to enable similar evaluation of thermomechanical properties of thermal-insulation panels for cryogenic vessels other than the external tanks of the space shuttles. The shrouds are required to enable maintenance of required temperatures on the inner and outer surfaces of the thermal-insulation-panel samples, to enable visual observation of the outer surfaces of the samples, and not to introduce any measurable loads into the panels. For each panel sample, there are two shrouds: one to be mounted on the inner surface (the surface that would be in contact with a tank containing a cryogenic liquid during normal use) and one to be mounted on the outer surface (the surface that would be exposed to ambient air or other warmer environment during normal use). The shrouds for testing specimens of thermal-insulation- panels for the liquid-hydrogen tank are made largely of titanium; the shrouds for testing specimens of thermal- insulation-panels for the liquid-oxygen tank are made largely of an aluminum- lithium alloy. The specific temperature requirements are the following: The inner shroud must make it possible to maintain a temperature of 321 degrees F (196 degrees C) [the approximate temperature of liquid nitrogen] or 453 F (about 269 C) [the approximate temperature of liquid helium] on the inner face of the

  20. Crack growth rates of irradiated austenitic stainless steel weld heat affected zone in BWR environments.

    SciTech Connect

    Chopra, O. K.; Alexandreanu, B.; Gruber, E. E.; Daum, R. S.; Shack, W. J.; Energy Technology

    2006-01-31

    Austenitic stainless steels (SSs) are used extensively as structural alloys in the internal components of reactor pressure vessels because of their superior fracture toughness. However, exposure to high levels of neutron irradiation for extended periods can exacerbate the corrosion fatigue and stress corrosion cracking (SCC) behavior of these steels by affecting the material microchemistry, material microstructure, and water chemistry. Experimental data are presented on crack growth rates of the heat affected zone (HAZ) in Types 304L and 304 SS weld specimens before and after they were irradiated to a fluence of 5.0 x 10{sup 20} n/cm{sup 2} (E > 1 MeV) ({approx} 0.75 dpa) at {approx}288 C. Crack growth tests were conducted under cycling loading and long hold time trapezoidal loading in simulated boiling water reactor environments on Type 304L SS HAZ of the H5 weld from the Grand Gulf reactor core shroud and on Type 304 SS HAZ of a laboratory-prepared weld. The effects of material composition, irradiation, and water chemistry on growth rates are discussed.

  1. Shroud debris modeling techniques for IR sensors in space

    NASA Astrophysics Data System (ADS)

    VanderWyst, Anton; Jenkins, David G.; Ahmad, Anees

    2007-09-01

    Space-based surveillance sensors are covered by a shroud to protect the delicate optics from adverse environments (aerothermal heating and contamination) during hypersonic flight through the atmosphere. Once the sensor payload reaches a safe altitude, the shroud is deployed and then sensor operation begins. When the pyrotechnic actuators are fired to deploy the shroud or nosecone, large and microscopic particles are dislodged. The source of these particles is the charred thermal protection insulation material on outer surface of the shroud, and particulate contaminants deposited on the inside surface of shroud and on sensor components during assembly process. These dislodged particles can end up within the sensor field of view (FOV), and remain there for extended periods of time, with the duration depending on the air density and vehicle velocity. These undesirable particles within the sensor FOV can degrade infrared sensor performance in several ways. These particles can cause obscuration, scattering and produce spurious thermal signature, thus making it difficult to image the objects of interest. This paper presents the aeromodeling techniques used to estimate the number and size of particles, and the duration these particles can stay within the sensor FOV. This information can then be used to predict the resulting degradation in sensor performance.

  2. ACT Payload Shroud Structural Concept Analysis and Optimization

    NASA Technical Reports Server (NTRS)

    Zalewski, Bart B.; Bednarcyk, Brett A.

    2010-01-01

    Aerospace structural applications demand a weight efficient design to perform in a cost effective manner. This is particularly true for launch vehicle structures, where weight is the dominant design driver. The design process typically requires many iterations to ensure that a satisfactory minimum weight has been obtained. Although metallic structures can be weight efficient, composite structures can provide additional weight savings due to their lower density and additional design flexibility. This work presents structural analysis and weight optimization of a composite payload shroud for NASA s Ares V heavy lift vehicle. Two concepts, which were previously determined to be efficient for such a structure are evaluated: a hat stiffened/corrugated panel and a fiber reinforced foam sandwich panel. A composite structural optimization code, HyperSizer, is used to optimize the panel geometry, composite material ply orientations, and sandwich core material. HyperSizer enables an efficient evaluation of thousands of potential designs versus multiple strength and stability-based failure criteria across multiple load cases. HyperSizer sizing process uses a global finite element model to obtain element forces, which are statistically processed to arrive at panel-level design-to loads. These loads are then used to analyze each candidate panel design. A near optimum design is selected as the one with the lowest weight that also provides all positive margins of safety. The stiffness of each newly sized panel or beam component is taken into account in the subsequent finite element analysis. Iteration of analysis/optimization is performed to ensure a converged design. Sizing results for the hat stiffened panel concept and the fiber reinforced foam sandwich concept are presented.

  3. How was the Turin Shroud Man crucified?

    PubMed

    Bevilacqua, M; Fanti, G; D'Arienzo, M; Porzionato, A; Macchi, V; De Caro, R

    2014-12-01

    As the literature is not exhaustive with reference to the way the Turin Shroud (TS) Man was crucified, and it is not easy to draw significant information from only a "photograph" of a man on a linen sheet, this study tries to add some detail on this issue based on both image processing of high resolution photos of the TS and on experimental tests on arms and legs of human cadavers. With regard to the TS Man hands, a first hypothesis states that the left hand of the TS Man was nailed twice at two different anatomical sites: the midcarpal joint medially to the pisiform between the lunate/pyramidal and capitate/uncinate bones (Destot's space) and the radiocarpal joint between the radio, lunate and scaphoid; also the right hand would have been nailed twice. A second hypothesis, preferred by the authors, states that the hands were nailed only once in the Destot's space with partial lesion of the ulnar nerve and flexion of the metacarpophalangeal joint of the thumbs. With regard to the TS Man feet, the imprint of the sole of the right foot leads to the conclusion that TS Man suffered a dislocation at the ankle just before the nailing. The entrance hole of the nail on the right foot is a few inches from the ankle, and excludes a double nailing. The nail has been driven between the tarsal bones. The TS Man suffered the following tortures during crucifixion: a very serious and widespread causalgia due to total paralysis of the upper right limb (paradoxical causalgia); a nailing of the left wrist with damage to the ulnar nerve; a similar nailing of the right wrist; and a nailing to both feet using one only nail that injured the plantaris medialis nerves. The respiratory limitation was probably not sufficient to cause death by asphyxiation. Also considering the hypovolemia produced by scourging and the many other tortures detectable on the TS, the principal cause of death can be attributed to a myocardial infarction. PMID:25457335

  4. Helium-Cooled Black Shroud for Subscale Cryogenic Testing

    NASA Technical Reports Server (NTRS)

    Tuttle, James; Jackson, Michael; DiPirro, Michael; Francis, John

    2011-01-01

    This shroud provides a deep-space simulating environment for testing scaled-down models of passively cooling systems for spaceflight optics and instruments. It is used inside a liquid-nitrogen- cooled vacuum chamber, and it is cooled by liquid helium to 5 K. It has an inside geometry of approximately 1.6 m diameter by 0.45 m tall. The inside surfaces of its top and sidewalls have a thermal absorptivity greater than 0.96. The bottom wall has a large central opening that is easily customized to allow a specific test item to extend through it. This enables testing of scale models of realistic passive cooling configurations that feature a very large temperature drop between the deepspace-facing cooled side and the Sun/Earth-facing warm side. This shroud has an innovative thermal closeout of the bottom wall, so that a test sample can have a hot (room temperature) side outside of the shroud, and a cold side inside the shroud. The combination of this closeout and the very black walls keeps radiated heat from the sample s warm end from entering the shroud, reflecting off the walls and heating the sample s cold end. The shroud includes 12 vertical rectangular sheet-copper side panels that are oriented in a circular pattern. Using tabs bent off from their edges, these side panels are bolted to each other and to a steel support ring on which they rest. The removable shroud top is a large copper sheet that rests on, and is bolted to, the support ring when the shroud is closed. The support ring stands on four fiberglass tube legs, which isolate it thermally from the vacuum chamber bottom. The insides of the cooper top and side panels are completely covered with 25- mm-thick aluminum honeycomb panels. This honeycomb is painted black before it is epoxied to the copper surfaces. A spiral-shaped copper tube, clamped at many different locations to the outside of the top copper plate, serves as part of the liquid helium cooling loop. Another copper tube, plumbed in a series to the

  5. Shroud boundary condition characterization experiments at the Radiant Heat Facility.

    SciTech Connect

    Suo-Anttila, Jill Marie; Nakos, James Thomas; Gill, Walter

    2004-10-01

    A series of experiments was performed to better characterize the boundary conditions from an inconel heat source ('shroud') painted with Pyromark black paint. Quantifying uncertainties in this type of experimental setup is crucial to providing information for comparisons with code predictions. The characterization of this boundary condition has applications in many scenarios related to fire simulation experiments performed at Sandia National Laboratories Radiant Heat Facility (RHF). Four phases of experiments were performed. Phase 1 results showed that a nominal 1000 C shroud temperature is repeatable to about 2 C. Repeatability of temperatures at individual points on the shroud show that temperatures do not vary more than 10 C from experiment to experiment. This variation results in a 6% difference in heat flux to a target 4 inches away. IR camera images showed the shroud was not at a uniform temperature, although the control temperature was constant to about {+-}2 C during a test. These images showed that a circular shaped, flat shroud with its edges supported by an insulated plate has a temperature distribution with higher temperatures at the edges and lower temperatures in the center. Differences between the center and edge temperatures were up to 75 C. Phase 3 results showed that thermocouple (TC) bias errors are affected by coupling with the surrounding environment. The magnitude of TC error depends on the environment facing the TC. Phase 4 results were used to estimate correction factors for specific applications (40 and 63-mil diameter, ungrounded junction, mineral insulated, metal-sheathed TCs facing a cold surface). Correction factors of about 3.0-4.5% are recommended for 40 mil diameter TCs and 5.5-7.0% for 63 mil diameter TCs. When mounted on the cold side of the shroud, TCs read lower than the 'true' shroud temperature, and the TC reads high when on the hot side. An alternate method uses the average of a cold side and hot side TC of the same size to

  6. Double-ended metal halide arc discharge lamp with electrically isolated containment shroud

    NASA Technical Reports Server (NTRS)

    Muzeroll, Martin M. (Inventor)

    1994-01-01

    A double-ended arc discharge lamp includes a sealed, light-transmissive outer jacket, a light-transmissive shroud mounted within the outer jacket and directly supported by the outer jacket, and an arc discharge tube mounted within the shroud. The arc tube is typically a metal halide arc discharge tube. In a preferred embodiment, the shroud includes an outwardly flared portion at each end. The outwardly flared portions space the shroud from the outer jacket and support the shroud within the outer jacket. The outwardly flared portions of the shroud can be affixed to the outer jacket by fusing. The outer jacket can be provided with inwardly extending dimples for locating the shroud with respect to the outer jacket. In another embodiment, the outer jacket includes reduced diameter portions near each end which are attached to the shroud.

  7. Welding Research

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Welding fabrication and welding processes were studied. The following research projects are reported: (1) welding fabrication; (2) residual stresses and distortion in structural weldments in high strength steels; (3) improvement of reliability of welding by in process sensing and control (development of smart welding machines for girth welding of pipes); (4) development of fully automated and integrated welding systems for marine applications; (5) advancement of welding technology; (6) research on metal working by high power laser (7) flux development; (8) heat and fluid flow; (9) mechanical properties developments.

  8. Measurements of the rotordynamic shroud forces for centrifugal pumps

    NASA Technical Reports Server (NTRS)

    Guinzburg, A.; Brennen, C. E.; Acosta, A. J.; Caughey, T. K.

    1990-01-01

    An experiment was designed to measure the rotordynamic shroud forces on a centrifugal pump impeller. The measurements were done for various whirl/impeller speed ratios and for different flow rates. A destabilizing tangential force was measured for small positive whirl ratios and this force decreased with increasing flow rate.

  9. 15. VIEW OF THE SPECIAL SHROUDING AND AIR HANDLING SYSTEM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. VIEW OF THE SPECIAL SHROUDING AND AIR HANDLING SYSTEM USED IN BERYLLIUM PRODUCTION. (3/30/89) - Rocky Flats Plant, Non-Nuclear Production Facility, South of Cottonwood Avenue, west of Seventh Avenue & east of Building 460, Golden, Jefferson County, CO

  10. Welding Curriculum.

    ERIC Educational Resources Information Center

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  11. Welding IV.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding IV, a competency-based course in advanced arc welding offered at the Community College of Allegheny County to provide students with proficiency in: (1) single vee groove welding using code specifications established by the American Welding Society…

  12. Single mode glass fiber welding

    NASA Technical Reports Server (NTRS)

    Nelson, M. D.; Fearnehough, H. T.; Goldstein, R.; Goss, W. C.

    1979-01-01

    The electric-arc welding of commercially available single-mode optical fiber has been demonstrated. A mean transmission of 92% and a maximum transmission of 98% are reported for welds of fiber waveguide of 4.5 microns core diameter.

  13. High voltage transmission microscopy of Surveyor 3 camera shrouds

    NASA Technical Reports Server (NTRS)

    Fisher, R. M.; Duff, W. R.; Thomas, L. E.; Radcliffe, S. V.

    1972-01-01

    The internal structure of painted and unpainted aluminum alloy sheet samples from the TV camera shrouds were examined by high-voltage transmission electron microscopy. No clear-cut evidence of radiation damage effects was observed. Noticeable differences in microstructures between the upper visor and the sides and bottom of the lower shroud suggest different thermal histories, and the maximum temperatures due to solar heating are estimated to be between 164 and 319 C. Some correlation between microstructures and maximum estimated temperature is noted. It is felt that the apparent temperature rise due to solar heating will not affect the structural integrity of spacecraft components except possibly for very long periods of exposure. However, substantial thermal diffusion could affect interpretation of solar wind rare gas studies.

  14. Heat transfer and flow characteristics on a gas turbine shroud.

    PubMed

    Obata, M; Kumada, M; Ijichi, N

    2001-05-01

    The work described in this paper is an experimental investigation of the heat transfer from the main flow to a turbine shroud surface, which may be applicable to ceramic gas turbines. Three kinds of turbine shrouds are considered with a flat surface, a taper surface and a spiral groove surface opposite to the blades in an axial flow turbine of actual turbo-charger. Heat transfer measurements were performed for the experimental conditions of a uniform heat flux or a uniform wall temperature. The effects of the inlet flow angle, rotational speed, and tip clearance on the heat transfer coefficient were clarified under on- and off-design flow conditions. The mean heat transfer coefficient was correlated to the blade Reynolds number and tip clearance, and compared with an experimental correlation and measurements of a flat surface. A comparison was also made for the measurement of static pressure distributions. PMID:11460639

  15. Sequence of Assembly of OAO Shroud at SPC

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Sequence of assembly of OAO Shroud at Space Power Facility, Plum Brook Station, Lewis Research Center, Sandusky Ohio. Lewis is now known as the John H. Glenn Research Center at Lewis Field. At the time it was built, the SPF was the world's largest vacuum chamber, measuring more than 100 feet in diameter and 122 feet high. The OAO or Orbiting Astronomical Observatory was used for astronomical research.

  16. Dynamically tuned shroud for gun barrel vibration attenuation

    NASA Astrophysics Data System (ADS)

    Littlefield, Andrew G.; Kathe, Eric L.; Durocher, Robert

    2002-06-01

    Modern tank guns, such as the one on the Abrams, are stabilized to allow fire on the move while traversing uneven terrain. The current barrel is short enough that treating as a rigid beam allows engagement of another tank at ranges of over a kilometer. However, as the length of the tube is extended, to meet required muzzle exit velocities, the terrain induced vibrations lead to increased muzzle pointing errors. A method to reduce these vibrations is to use the forward thermal shroud as part of a mass tuned damper. In this case the system under study is an extended length version of the gun currently fielded. This extended length increases its susceptibility to terrain-induced vibrations. The forward thermal shroud has been shortened and additional mass has been added onto its forward collar. This collar is then supported by springs, which are preloaded so that they stay in contact through the full range of the shroud's movement. Varying the stiffness of these springs allows for tuning of the absorber. Different types of springs and attachments have been tried. The current version uses leaf springs and a wedge collar. This system has been modeled and experiments conducted to validate the model.

  17. Design and performance of a small shrouded Cretan windwheel

    NASA Astrophysics Data System (ADS)

    Fleming, P. D.; Probert, S. D.

    1982-02-01

    Test data for the performance of a shrouded Cretan-type sail mill are reported. The mill was chosen because of simplicity and low-cost considerations, for applications in developing countries. The mill had 9 sails, a 0.64 m diam cycle wheel as a rotor, and was tested in rim-attached and sail-with-pole configurations. Winds shape the sails into airfoil shapes, and the addition of the shroud to augment the wind flow boosted the power coefficient to close to the Betz limit. The sail-with-pole form, comprising a loosely sheeted sail with the leading edge wrapped around the spoke and fastened to itself was found to be a practical configuration for driving a peristaltic pump. Maximum power was obtained with a higher rotor speed than the rotor speed for maximum torque. Prospective uses for the shrouded sail mill are given as irrigation and land drainage, and for boosting the thermo-syphon in a domestic solar heating circuit.

  18. Advanced Welding Concepts

    NASA Technical Reports Server (NTRS)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  19. Energy efficient engine high pressure turbine ceramic shroud support technology report

    NASA Technical Reports Server (NTRS)

    Nelson, W. A.; Carlson, R. G.

    1982-01-01

    This work represents the development and fabrication of ceramic HPT (high pressure turbine) shrouds for the Energy Efficient Engine (E3). Details are presented covering the work performed on the ceramic shroud development task of the NASA/GE Energy Efficient Engine (E3) component development program. The task consists of four phases which led to the selection of a ZrO2-BY2O3 ceramic shroud material system, the development of an automated plasma spray process to produce acceptable shroud structures, the fabrication of select shroud systems for evaluation in laboratory, component, and CF6-50 engine testing, and finally, the successful fabrication of ZrO2-8Y2O3/superpeg, engine quality shrouds for the E3 engine.

  20. NK-1 Removable Cryogenic Shroud (A Study of the Bimba Pneumatic Cylinder)

    SciTech Connect

    Anderson, K; Stefanescu, D

    2003-02-07

    The Mark 1 Cryostat requires a cryogenic shroud that must be retracted immediately before firing the NIF laser. This paper evaluates a pneumatic cylinder that has been chosen to open and close the shroud. After a variety of motion control and vacuum compatibility experiments, we concluded that the Bimba feedback control cylinder may be used to retract the shroud with certain modifications to its control system and additional rod seals.

  1. Welding Technician

    ERIC Educational Resources Information Center

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  2. Ultraviolet-visible reflectance and fluorescence spectra of the Shroud of Turin.

    PubMed

    Gilbert, R; Gilbert, M M

    1980-06-15

    The Shroud of Turin is a partially scorched linen cloth containing an apparently bloodstained sepia image of a man lying in a state of repose. It is believed by some to be the burial cloth of Jesus of Nazareth. A team of scientists, under the auspices of The Shroud of Turin Research Project, Inc., performed nondestructive measurements on the Shroud with electromagnetic energy from x ray to the IR to develop data leading to the analysis of the substances making up the body image stains and bloodstains. Presented here are UV-visible reflectance and fluoroescence spectra of the sepia body image area and scorched and bloodstained areas on the shroud. PMID:20221157

  3. Analysis of Shroud Options in Support of the Human Exploration of Mars

    NASA Technical Reports Server (NTRS)

    Feldman, Stuart; Borowski, Stanley; Engelund, Walter; Hundley, Jason; Monk, Timothy; Munk, Michelle

    2010-01-01

    In support of the Mars Design Reference Architecture (DRA) 5.0, the NASA study team analyzed several shroud options for use on the Ares V launch vehicle.1,2 These shroud options included conventional "large encapsulation" shrouds with outer diameters ranging from 8.4 to 12.9 meters (m) and overall lengths of 22.0 to 54.3 meters, along with a "nosecone-only" shroud option used for Mars transfer vehicle component delivery. Also examined was a "multi-use" aerodynamic encapsulation shroud used for launch, Mars aerocapture, and entry, descent, and landing of the cargo and habitat landers. All conventional shroud options assessed for use on the Mars launch vehicles were the standard biconic design derived from the reference shroud utilized in the Constellation Program s lunar campaign. It is the purpose of this paper to discuss the technical details of each of these shroud options including material properties, structural mass, etc., while also discussing both the volume and mass of the various space transportation and surface system payload elements required to support a "minimum launch" Mars mission strategy, as well as the synergy, potential differences and upgrade paths that may be required between the Lunar and Mars mission shrouds.

  4. Analysis, Verification, and Application of Equations and Procedures for Design of Exhaust-pipe Shrouds

    NASA Technical Reports Server (NTRS)

    Ellerbrock, Herman H.; Wcislo, Chester R.; Dexter, Howard E.

    1947-01-01

    Investigations were made to develop a simplified method for designing exhaust-pipe shrouds to provide desired or maximum cooling of exhaust installations. Analysis of heat exchange and pressure drop of an adequate exhaust-pipe shroud system requires equations for predicting design temperatures and pressure drop on cooling air side of system. Present experiments derive such equations for usual straight annular exhaust-pipe shroud systems for both parallel flow and counter flow. Equations and methods presented are believed to be applicable under certain conditions to the design of shrouds for tail pipes of jet engines.

  5. Single-point representative sampling with shrouded probes

    SciTech Connect

    McFarland, A.R.; Rodgers, J.C.

    1993-08-01

    The Environmental Protection Agency (EPA) prescribed methodologies for sampling radionuclides in air effluents from stacks and ducts at US Department of Energy (DOE) facilities. Requirements include use of EPA Method 1 for the location of sampling sites and use of American National Standards Institute (ANSI) N13.1 for guidance in design of sampling probes and the number of probes at a given site. Application of ANSI N13.1 results in sampling being performed with multiprobe rakes that have as many as 20 probes. There can be substantial losses of aerosol particles in such sampling that will degrade the quality of emission estimates from a nuclear facility. Three alternate methods, technically justified herein, are proposed for effluent sampling. First, a shrouded aerosol sampling probe should replace the sharp-edged elbowed-nozzle recommended by ANSI. This would reduce the losses of aerosol particles in probes and result in the acquisition of more representative aerosol samples. Second, the rakes of multiple probes that are intended to acquire representative samples through spatial coverage should be replaced by a single probe located where contaminant mass and fluid momentum are both well mixed. A representative sample can be obtained from a well-mixed flow. Some effluent flows will need to be engineered to achieve acceptable mixing. Third, sample extraction should be performed at a constant flow rate through a suitable designed shrouded probe rather than at a variable flow rate through isokinetic probes. A shrouded probe is shown to have constant sampling characteristics over a broad range of stack velocities when operated at a fixed flow rate.

  6. Turin workshop on radiocarbon dating the Turin Shroud

    NASA Astrophysics Data System (ADS)

    Gove, H. E.

    1987-11-01

    A workshop to explore the procedures for making carbon-14 measurements on the cloth of the Shroud of Turin was held in Turin, Italy on September 29, 30 and October 1, 1986. It was sponsored by the Pontifical Academy of Sciences whose president chaired the workshop and by the Archbishop of Turin. Twenty-two people participated including representatives from seven laboratories who have indicated a willingness to carry out the measurements if a request to do so from the Vatican is forthcoming. A protocol for carrying out this task was agreed upon by the workshop delegates and has been presented to Vatican authorities.

  7. Friction welding.

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1972-01-01

    Results of an exploratory study of the structure and properties of friction welds in Udimet 700 (U-700) and TD-nickel (TD-Ni) bar materials, as well as dissimilar U-700/TD-Ni friction welds. Butt welds were prepared by friction welding 12.7-mm-diam U-700 bars and TD-Ni bars. Specimens for elevated temperature tensile and stress rupture testing were machined after a postweld heat treatment. Friction welding of U-700 shows great potential because the welds were found to be as strong as the parent metal in stress rupture and tensile tests at 760 and 980 C. In addition, the weld line was not detectable by metallographic examination after postheating. Friction welds in TD-Ni or between U-700 and TD-Ni were extremely weak at elevated temperatures. The TD-Ni friction welds could support only 9% as much stress as the base metal for 10-hour stress rupture life at 1090 C. The U-700/TD-Ni weld could sustain only 15% as much stress as the TD-Ni parent metal for a 10-hour stress rupture life at 930 C. Thus friction welding is not a suitable joining method for obtaining high-strength TD-Ni or U-700/TD-Ni weldments.

  8. A finite-element-based perturbation model for the rotordynamic analysis of shrouded pump impellers: Part 1: Model development and applications

    NASA Technical Reports Server (NTRS)

    Baskharone, Erian A.

    1993-01-01

    This study concerns the rotor dynamic characteristics of fluid-encompassed rotors, with special emphasis on shrouded pump impellers. The core of the study is a versatile and categorically new finite-element-based perturbation model, which is based on a rigorous flow analysis and what we have generically termed the 'virtually' deformable finite-element approach. The model is first applied to the case of a smooth annular seal for verification purposes. The rotor excitation components, in this sample problem, give rise to a purely cylindrical, purely conical, and a simultaneous cylindrical/conical rotor whirl around the housing centerline. In all cases, the computed results are compared to existing experimental and analytical data involving the same seal geometry and operating conditions. Next, two labyrinth-seal configurations, which share the same tooth-to-tooth chamber geometry but differ in the total number of chambers, were investigated. The results, in this case, are compared to experimental measurements for both seal configurations. The focus is finally shifted to the shrouded-impeller problem, where the stability effects of the leakage flow in the shroud-to-housing secondary passage are investigated. To this end, the computational model is applied to a typical shrouded-impeller pump stage, fabricated and rotor dynamically tested by Sulzer Bros., and the results compared to those of a simplified 'bulk-flow' analysis and Sulzer Bros.' test data. In addition to assessing the computed rotor dynamic coefficients, the shrouded-impeller study also covers a controversial topic, namely that of the leakage-passage inlet swirl, which was previously cited as the origin of highly unconventional (resonance-like) trends of the fluid-exerted forces. In order to validate this claim, a 'microscopic' study of the fluid/shroud interaction mechanism is conducted, with the focus being on the structure of the perturbed flow field associated with the impeller whirl. The conclusions

  9. A finite-element-based perturbation model for the rotordynamic analysis of shrouded pump impellers: Part 1: Model development and applications

    NASA Astrophysics Data System (ADS)

    Baskharone, Erian A.

    1993-09-01

    This study concerns the rotor dynamic characteristics of fluid-encompassed rotors, with special emphasis on shrouded pump impellers. The core of the study is a versatile and categorically new finite-element-based perturbation model, which is based on a rigorous flow analysis and what we have generically termed the 'virtually' deformable finite-element approach. The model is first applied to the case of a smooth annular seal for verification purposes. The rotor excitation components, in this sample problem, give rise to a purely cylindrical, purely conical, and a simultaneous cylindrical/conical rotor whirl around the housing centerline. In all cases, the computed results are compared to existing experimental and analytical data involving the same seal geometry and operating conditions. Next, two labyrinth-seal configurations, which share the same tooth-to-tooth chamber geometry but differ in the total number of chambers, were investigated. The results, in this case, are compared to experimental measurements for both seal configurations. The focus is finally shifted to the shrouded-impeller problem, where the stability effects of the leakage flow in the shroud-to-housing secondary passage are investigated. To this end, the computational model is applied to a typical shrouded-impeller pump stage, fabricated and rotor dynamically tested by Sulzer Bros., and the results compared to those of a simplified 'bulk-flow' analysis and Sulzer Bros.' test data. In addition to assessing the computed rotor dynamic coefficients, the shrouded-impeller study also covers a controversial topic, namely that of the leakage-passage inlet swirl, which was previously cited as the origin of highly unconventional (resonance-like) trends of the fluid-exerted forces. In order to validate this claim, a 'microscopic' study of the fluid/shroud interaction mechanism is conducted, with the focus being on the structure of the perturbed flow field associated with the impeller whirl. The conclusions

  10. User manual for SPLASH (Single Panel Lamp and Shroud Helper).

    SciTech Connect

    Larsen, Marvin Elwood

    2006-02-01

    The radiant heat test facility develops test sets providing well-characterized thermal environments, often representing fires. Many of the components and procedures have become standardized to such an extent that the development of a specialized design tool to determine optimal configurations for radiant heat experiments was appropriate. SPLASH (Single Panel Lamp and Shroud Helper) is that tool. SPLASH is implemented as a user-friendly, Windows-based program that allows a designer to describe a test setup in terms of parameters such as number of lamps, power, position, and separation distance. This document is a user manual for that software. Any incidental descriptions of theory are only for the purpose of defining the model inputs. The theory for the underlying model is described in SAND2005-2947 (Ref. [1]). SPLASH provides a graphical user interface to define lamp panel and shroud designs parametrically, solves the resulting radiation enclosure problem for up to 2500 surfaces, and provides post-processing to facilitate understanding and documentation of analyzed designs.

  11. Uncovering the sources of DNA found on the Turin Shroud

    PubMed Central

    Barcaccia, Gianni; Galla, Giulio; Achilli, Alessandro; Olivieri, Anna; Torroni, Antonio

    2015-01-01

    The Turin Shroud is traditionally considered to be the burial cloth in which the body of Jesus Christ was wrapped after his death approximately 2000 years ago. Here, we report the main findings from the analysis of genomic DNA extracted from dust particles vacuumed from parts of the body image and the lateral edge used for radiocarbon dating. Several plant taxa native to the Mediterranean area were identified as well as species with a primary center of origin in Asia, the Middle East or the Americas but introduced in a historical interval later than the Medieval period. Regarding human mitogenome lineages, our analyses detected sequences from multiple subjects of different ethnic origins, which clustered into a number of Western Eurasian haplogroups, including some known to be typical of Western Europe, the Near East, the Arabian Peninsula and the Indian sub-continent. Such diversity does not exclude a Medieval origin in Europe but it would be also compatible with the historic path followed by the Turin Shroud during its presumed journey from the Near East. Furthermore, the results raise the possibility of an Indian manufacture of the linen cloth. PMID:26434580

  12. TOTAL SOLAR ECLIPSE OBSERVATIONS OF HOT PROMINENCE SHROUDS

    SciTech Connect

    Habbal, S. Rifai; Morgan, H.; Scholl, I.; Druckmueller, M.; Rusin, V.; Daw, A.; Johnson, J.; Arndt, M.

    2010-08-20

    Using observations of the corona taken during the total solar eclipses of 2006 March 29 and 2008 August 1 in broadband white light and in narrow bandpass filters centered at Fe X 637.4 nm, Fe XI 789.2 nm, Fe XIII 1074.7 nm, and Fe XIV 530.3 nm, we show that prominences observed off the solar limb are enshrouded in hot plasmas within twisted magnetic structures. These shrouds, which are commonly referred to as cavities in the literature, are clearly distinct from the overlying arch-like structures that form the base of streamers. The existence of these hot shrouds had been predicted by model studies dating back to the early 1970s, with more recent studies implying their association with twisted magnetic flux ropes. The eclipse observations presented here, which cover a temperature range of 0.9 to 2 x10{sup 6} K, are the first to resolve the long-standing ambiguity associated with the temperature and magnetic structure of prominence cavities.

  13. Design of Shrouded Airborne Wind Turbine & CFD Analysis

    NASA Astrophysics Data System (ADS)

    Anbreen, Faiqa; Faiqa Anbreen Collaboration

    2015-11-01

    The focus is to design a shrouded airborne wind turbine, capable to generate 70 kW to propel a leisure boat. The idea of designing an airborne turbine is to take the advantage of different velocity layers in the atmosphere. The blades have been designed using NREL S826 airfoil, which has coefficient of lift CL of 1.4 at angle of attack, 6°. The value selected for CP is 0.8. The rotor diameter is 7.4 m. The balloon (shroud) has converging-diverging nozzle design, to increase the mass flow rate through the rotor. The ratio of inlet area to throat area, Ai/At is 1.31 and exit area to throat area, Ae/At is1.15. The Solidworks model has been analyzed numerically using CFD. The software used is StarCCM +. The Unsteady Reynolds Averaged Navier Stokes Simulation (URANS) K- ɛ model has been selected, to study the physical properties of the flow, with emphasis on the performance of the turbine. Stress analysis has been done using Nastran. From the simulations, the torque generated by the turbine is approximately 800N-m and angular velocity is 21 rad/s.

  14. Uncovering the sources of DNA found on the Turin Shroud.

    PubMed

    Barcaccia, Gianni; Galla, Giulio; Achilli, Alessandro; Olivieri, Anna; Torroni, Antonio

    2015-01-01

    The Turin Shroud is traditionally considered to be the burial cloth in which the body of Jesus Christ was wrapped after his death approximately 2000 years ago. Here, we report the main findings from the analysis of genomic DNA extracted from dust particles vacuumed from parts of the body image and the lateral edge used for radiocarbon dating. Several plant taxa native to the Mediterranean area were identified as well as species with a primary center of origin in Asia, the Middle East or the Americas but introduced in a historical interval later than the Medieval period. Regarding human mitogenome lineages, our analyses detected sequences from multiple subjects of different ethnic origins, which clustered into a number of Western Eurasian haplogroups, including some known to be typical of Western Europe, the Near East, the Arabian Peninsula and the Indian sub-continent. Such diversity does not exclude a Medieval origin in Europe but it would be also compatible with the historic path followed by the Turin Shroud during its presumed journey from the Near East. Furthermore, the results raise the possibility of an Indian manufacture of the linen cloth. PMID:26434580

  15. Welding Molecular Crystals.

    PubMed

    Adolf, Cyril R R; Ferlay, Sylvie; Kyritsakas, Nathalie; Hosseini, Mir Wais

    2015-12-16

    Both for fundamental and applied sciences, the design of complex molecular systems in the crystalline phase with strict control of order and periodicity at both microscopic and macroscopic levels is of prime importance for development of new solid-state materials and devices. The design and fabrication of complex crystalline systems as networks of crystals displaying task-specific properties is a step toward smart materials. Here we report on isostructural and almost isometric molecular crystals of different colors, their use for fabrication of core-shell crystals, and their welding by 3D epitaxial growth into networks of crystals as single-crystalline entities. Welding of crystals by self-assembly processes into macroscopic networks of crystals is a powerful strategy for the design of hierarchically organized periodic complex architectures composed of different subdomains displaying targeted characteristics. Crystal welding may be regarded as a first step toward the design of new hierarchically organized complex crystalline systems. PMID:26581391

  16. SHED: A program for three-dimensional, rigid body, shroud ejection dynamics

    SciTech Connect

    Segalman, D.J.

    1988-03-01

    The computer program SHED (for SHroud Ejection Dynamics) which calculates the exoatmospheric trajectory of a missile shroud is described. This rigid body dynamics program follows the motion of the shroud as its motors accelerate it ahead and away form the missile. Of particular interest is the ability of SHED to accommodate the forces produced by the motors which are ''fixed'' to the body in the sense that they both translate and rotate along with the body. The code as written has the following capabilities: The resulting program can accommodate an arbitrary number of motors, arranged in an arbitrary manner on the shroud, and each imposing an arbitrary schedule of thrust; The shroud may have any arbitrary shape; and Guides can be accommodated which protect the payload by preventing shroud rotation or lateral motion until the shroud has passed over the guide. Limitations are that all bodies are assumed to be rigid and aerodynamic loads are not included. SHED has proven itself sufficiently robust and versatile to permit a critical comparison of a large range of shroud separation strategies in selecting a separation strategy for the Strategic TARgeting System (STARS) funded by the Army SDI Office. 8 refs., 9 figs.

  17. On Wind Tunnel Tests and Computations Concerning the Problem of Shrouded Propellers

    NASA Technical Reports Server (NTRS)

    Kruger, W.

    1949-01-01

    Results of measurements on a shrouded propeller are given. The propeller is designed for the high ratio of advance and high thrust loading. The effect of the shape of propeller and shroud upon the aerodynamic coefficients of the propulsion unit can be seen from the results. The highest efficiency measured is 0.71. The measurements permit the conclusion that the maximum efficiency can be essentially improved by shroud profiles of small chord and thickness. The largest static thrust factor of merit measured reaches according to Bendemann, a value of about zeta = 1.1. By the use of a nose split flap the static thrust for thin shroud profiles with small nose radius can be about doubled. In a separate section numerical investigations of the behavior of shrouded propellers for the ideal case and for the case with energy losses are carried out. The calculations are based on the assumption that the slipstream cross section depends solely on the shape of the shroud and not on the propeller loading. The reliability of this hypothesis is confirmed experimentally and by flow photographs for a shroud with small circulation. Calculation and test are also in good agreement concerning efficiency and static thrust factor of merit. The prospects of applicability for shrouded propellers and their essential advantages are discussed.

  18. Soldadura (Welding). Spanish Translations for Welding.

    ERIC Educational Resources Information Center

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  19. Internal Performance of Several Divergent-Shroud Ejector Nozzles with High Divergence Angles

    NASA Technical Reports Server (NTRS)

    Trout, Arthur M.; Papell, S. Stephen; Povolny, John H.

    1957-01-01

    Nine divergent-shroud ejector configurations were investigated to determine the effect of shroud divergence angle on ejector internal performance. Unheated dry air was used for both the primary and secondary flows. The decrease in the design-point thrust coefficient with increasing flow divergence angle (angle measured from primary exit to shroud exit) followed very closely a simple relation involving the cosine of the angle. This indicates that design-point thrust performance for divergent-shroud ejectors can be predicted with reasonable accuracy within the range investigated. The decrease in design-point thrust coefficient due to increasing the flow divergence engle from 120deg to 30deg (half-singles) was approximately 6 percent. Ejector air-handling characteristics and the primary-nozzle flow coefficient were not significantly affected by change in shroud divergence angle.

  20. Measurement of Total Condensation on a Shrouded Cryogenic Surface using a Single Quart Crystal Microbalance

    SciTech Connect

    Haid, B J; Malsbury, T N; Gibson, C R; Warren, C T

    2008-06-10

    A single quartz crystal microbalance (QCM) is cooled to 18 K to measure condensation rates inside of a retractable ''shroud'' enclosure. The shroud is of a design intended to minimize condensate on fusion targets to be fielded at the National Ignition Facility (NIF). The shroud has a double-wall construction with an inner wall that may be cooled to 75-100 K. The QCM and the shroud system were mounted in a vacuum chamber and cooled using a cryocooler. Condensation rates were measured at various vacuum levels and compositions, and with the shroud open or closed. A technique for measuring total condensate during the cooldown of the system with an accuracy of better than 1.0 x 10{sup -6} g/cm{sup 2} was also demonstrated. The technique involved a separate measurement of the condensate-free crystal frequency as a function of temperature that was later applied to the measurement of interest.

  1. WELDING TORCH

    DOEpatents

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  2. Plasma arc welding weld imaging

    NASA Technical Reports Server (NTRS)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor)

    1994-01-01

    A welding torch for plasma arc welding apparatus has a transparent shield cup disposed about the constricting nozzle, the cup including a small outwardly extending polished lip. A guide tube extends externally of the torch and has a free end adjacent to the lip. First and second optical fiber bundle assemblies are supported within the guide tube. Light from a strobe light is transmitted along one of the assemblies to the free end and through the lip onto the weld site. A lens is positioned in the guide tube adjacent to the second assembly and focuses images of the weld site onto the end of the fiber bundle of the second assembly and these images are transmitted along the second assembly to a video camera so that the weld site may be viewed continuously for monitoring the welding process.

  3. Seal with Integrated Shroud for Androgynous Docking and Berthing

    NASA Technical Reports Server (NTRS)

    Daniels, Christopher C.

    2010-01-01

    A specially configured seal system (see figure) has been developed and produced that provides a barrier to gas leakage between a pressurized module and its external environment. The seal system includes a shroud covering that both protects the sealing surface from its environment when not in use and retracts to expose the sealing surface when engaged. The seal system is constructed and arranged to mate with a replicate seal system or with a flat surface. When mated with a replicate seal system, the seal system functions when the two sealing surfaces are aligned or misaligned. The seal system can operate over a wide range of temperatures, limited only by the glass transition and melt temperatures of the material from which the sealing surface is manufactured.

  4. PIONEER VENUS 1 SPACECRAFT PARTIALLY COVERED BY ENCAPSULATION SHROUD

    NASA Technical Reports Server (NTRS)

    1978-01-01

    Segments of the shroud that will protect Pioneer Venus-A as it moves through the atmosphere following launch on a flight to Venus are moved into position to encapsulate the spacecraft. Pioneer Venus-A is scheduled for launch from Complex 36, Cape Canaveral, on May 20. Liftoff is scheduled during a opportunity extending from 9:13 to 9:28 a.m. Eastern Daylight Time. Pioneer Venus-A, to be renamed Pioneer Venus-1 after launch, will be placed in orbit around Venus on December 4. A second Pioneer Venus, a multi-probe spacecraft, is scheduled for launch August 4. The two scientific spacecraft are designed to sample Venusian weather patterns and hopefully provide answers for scientist to some of the unknown factors of the Venus atmosphere.

  5. Internal Performance Evaluation of a Two Position Divergent Shroud Ejector

    NASA Technical Reports Server (NTRS)

    Mihaloew, James R.; Stofan, Andrew J.

    1960-01-01

    A two-position divergent shroud ejector was investigated in an unheated quiescent-air facility over a range of operational variables applicable to a Mach 2.5 aircraft. The performance data are shown in terms of hypothetical engine operating conditions to illustrate variations of performance with Mach number. The overall thrust performance was reasonably good, with ejector thrust ratios ranging from 0.97 to 0.98 for all conditions except that corresponding to acceleration with afterburning through the transonic flight Mach number region from 0.9 to 1.1, where the ejector thrust ratio decreased to as low as 0.945 for an ejector corrected weight-flow ratio of 0.105.

  6. PROCESS FOR JACKETING A CORE

    DOEpatents

    Last, G.A.

    1960-07-19

    A process is given for enclosing the uranium core of a nuclear fuel element by placing the core in an aluminum cup and closing the open end of the cup over the core. As the metal of the cup is brought together in a weld over the center of the end of the core, it is extruded inwardly as internal projection into a central recess in the core and outwardly as an external projection. Thus oxide inclusions in the weld of the cup are spread out into the internal and external projections and do not interfere with the integrity of the weld.

  7. Welding Curriculum.

    ERIC Educational Resources Information Center

    EASTCONN Regional Educational Services Center, North Windham, CT.

    The purpose of this welding program is to provide students with skills and techniques to become employed as advanced apprentice welders. The welding program manual includes the following sections: (1) course description; (2) general objectives; (3) competencies; (4) curriculum outline for 13 areas; (5) 13 references; and (6) student progress…

  8. Welding III.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding III, an advanced course in arc welding offered at the Community College of Allegheny County to provide students with the proficiency necessary for industrial certification. The course objectives, which are outlined first, specify that students will…

  9. Welding II.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding II, a performance-based course offered at the Community College of Allegheny County to introduce students to out-of-position shielded arc welding with emphasis on proper heats, electrode selection, and alternating/direct currents. After introductory…

  10. Robotic Vision for Welding

    NASA Technical Reports Server (NTRS)

    Richardson, R. W.

    1986-01-01

    Vision system for robotic welder looks at weld along axis of welding electrode. Gives robot view of most of weld area, including yet-unwelded joint, weld pool, and completed weld bead. Protected within welding-torch body, lens and fiber bundle give robot closeup view of weld in progress. Relayed to video camera on robot manipulator frame, weld image provides data for automatic control of robot motion and welding parameters.

  11. Hover and wind-tunnel testing of shrouded rotors for improved micro air vehicle design

    NASA Astrophysics Data System (ADS)

    Pereira, Jason L.

    The shrouded-rotor configuration has emerged as the most popular choice for rotary-wing Micro Air Vehicles (MAVs), because of the inherent safety of the design and the potential for significant performance improvements. However, traditional design philosophies based on experience with large-scale ducted propellers may not apply to the low-Reynolds-number (˜20,000) regime in which MAVs operate. An experimental investigation of the effects of varying the shroud profile shape on the performance of MAV-scale shrouded rotors has therefore been conducted. Hover tests were performed on seventeen models with a nominal rotor diameter of 16 cm (6.3 in) and various values of diffuser expansion angle, diffuser length, inlet lip radius and blade tip clearance, at various rotor collective angles. Compared to the baseline open rotor, the shrouded rotors showed increases in thrust by up to 94%, at the same power consumption, or reductions in power by up to 62% at the same thrust. These improvements surpass those predicted by momentum theory, due to the additional effect of the shrouds in reducing the non-ideal power losses of the rotor. Increasing the lip radius and decreasing the blade tip clearance caused performance to improve, while optimal values of diffuser angle and length were found to be 10 and 50% of the shroud throat diameter, respectively. With the exception of the lip radius, the effects of changing any of the shrouded-rotor parameters on performance became more pronounced as the values of the other parameters were changed to degrade performance. Measurements were also made of the wake velocity profiles and the shroud surface pressure distributions. The uniformity of the wake was improved by the presence of the shrouds and by decreasing the blade tip clearance, resulting in lower induced power losses. For high net shroud thrust, a favorable pressure distribution over the inlet was seen to be more important than in the diffuser. Strong suction pressures were observed

  12. WELDING METHOD

    DOEpatents

    Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.

    1959-09-29

    A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

  13. Experimental investigation of the hydrodynamic forces on the shroud of a centrifugal pump impeller. Thesis

    NASA Technical Reports Server (NTRS)

    Zhuang, Fei

    1989-01-01

    Fluid-induced forces acting on a rotating impeller are known to cause rotor-dynamic problems in turbomachines. The forces generated by leakage flow along the front shroud surface of a centrifugal turbomachine impeller play an important role among these fluid-induced forces. The present research was aimed to gain a better understanding of these shroud forces. An experimental apparatus was designed and constructed to simulate the impeller shroud leakage flow. Hydrodynamic forces and steady and unsteady pressure distributions on the rotating shroud were measured as functions of eccentricity, width of shroud clearance, face seal clearance and shaft rotating speed. The forces measured from the dynamometer and manometers agreed well. The hydrodynamic force matrices were found skew-symmetric and statically unstable. This is qualitatively similar to the result of previous hydrodynamic volute force measurements. Nondimensionalized normal and tangential forces decrease slightly as Reynolds number increases. As the width of the shroud clearance decreases and/or the eccentricity increases, the hydrodynamic forces increase nonlinearly. There was some evidence found that increased front seal clearance could reduce the radial shroud forces and the relative magnitude of the destabilizing tangential force. Subharmonic pressure fluctuations were also observed which may adversely affect the behavior of the rotor system.

  14. Convective heat transfer from circular cylinders located within perforated cylindrical shrouds

    NASA Technical Reports Server (NTRS)

    Daryabeigi, K.; Ash, R. L.

    1986-01-01

    The influence of perforated cylindrical shrouds on the convective heat transfer to circular cylinders in transverse flow has been studied experimentally. Geometries studied were similar to those used in industrial platinum resistance thermometers. The influence of Reynolds number, ventilation factor (ratio of the open area to the total surface area of shroud), radius ratio (ratio of shroud's inside radius to bare cylinder's radius), and shroud orientation with respect to flow were studied. The experiments showed that perforated shrouds with ventilation factors in the range 0.1 to 0.4 and radius ratios in the range 1.1 to 2.1 could enhance the convective heat transfer to bare cylinders up to 50%. The maximum enhancement occurred for a radius ratio of 1.4 and ventilation factors between 0.2 and 0.3. It was found that shroud orientation influenced the heat transfer, with maximum heat transfer generally occurring when the shroud's holes were centered on either side of the stagnation line. However, the hole orientation effect is of second order compared to the influence of ventilation factor and radius ratio.

  15. Analysis of Gas Turbine Rotor Blade Tip and Shroud Heat Transfer

    NASA Technical Reports Server (NTRS)

    Ameri, A. A.; Steinthorsson, E.

    1996-01-01

    Predictions of the rate of heat transfer to the tip and shroud of a gas turbine rotor blade are presented. The simulations are performed with a multiblock computer code which solves the Reynolds Averaged Navier-Stokes equations. The effect of inlet boundary layer thickness as well as rotation rate on the tip and shroud heat transfer is examined. The predictions of the blade tip and shroud heat transfer are in reasonable agreement with the experimental measurements. Areas of large heat transfer rates are identified and physical reasoning for the phenomena presented.

  16. Features of the stress state and vibration of shrouded turbine blades

    SciTech Connect

    Borishanskii, K.N.

    1986-01-01

    This paper shows that the features of the stress state of shrouded blades are connected with the need to allow for constraint of torsion during static deformatin and vibration of the blades. The authors approximate the cross-section by an element of a thin-walled tube which is sufficiently close in dimensions to the peripheral section of the blade. The magnitude of the stresses in a shrouded blade under the influence of the moment ''M /SUB z/ '' are determined. The results of measurement of the strain in a shrouded blade in the last stage of a powerful steam turbine are presented.

  17. Fluid-structure interaction forces at pump-impeller-shroud surfaces for axial vibration analysis

    NASA Technical Reports Server (NTRS)

    Childs, D. W.

    1991-01-01

    The axial forces developed on a pump impeller shroud surfaces are analyzed using a bulk-flow model of the leakage path between the impeller and the housing. Shear stresses at the impeller and the housing surfaces are modeled according to Hirs's turbulent lubrication model. The calculated results yield predictions of resonance peaks of the fluid within the annulus formed by the impeller shroud and housing. Numerical results are presented for a double-suction single-stage pump, showing that the direct stiffness of the perturbed impeller shroud forces is negligible; the forces become important only for pumps with very low axial natural frequencies in comparison to the running speed.

  18. Inhomogeneity of microstructure, mechanical properties, magnetism, and corrosion observed in a 12Cr18Ni10Ti fuel assembly shroud irradiated in BN-350 to 59 dpa

    NASA Astrophysics Data System (ADS)

    Maksimkin, O. P.; Tsay, K. V.; Garner, F. A.

    2015-12-01

    A hexagonal shroud containing a standard in-core fueled subassembly from the BN-350 reactor was examined after reaching 59 dpa maximum, followed by long-term storage underwater. Specimens were derived from both mid-face and rib-corner positions. It was shown that there were complex spatial variations in void swelling, mechanical properties, microhardness, radiation-induced magnetism as well as corrosion while underwater. The spatial variations arose from two major sources. The first source was variations in height associated with variations in dpa rate and irradiation temperature. The second source was shown to be spatial variations in starting microstructure arising primarily from a higher level of initial deformation and hardness in the rib-corners of the hexagonal shroud. With irradiation the differences in microhardness between the two regions disappeared, but void swelling in the rib areas was larger than at mid-face positions. The swelling enhancement at the corners is thought to arise primarily from the combined effect of temper annealing at a temperature known to remove carbon from the matrix before irradiation, and the influence of higher deformed microstructures to accelerate recrystallization, possibly with assistance from localized residual stresses. Swelling was relatively low at the bottom low-temperature end of the shroud, but increased on the upper end of the assembly, reflecting primarily a transition between a precipitation regime involving titanium carbide to one involving nickel-rich and silicon-rich G-phase.

  19. The electrical conductivities of candidate beam-waveguide antenna shroud materials

    NASA Technical Reports Server (NTRS)

    Otoshi, T. Y.; Franco, M. M.

    1994-01-01

    The shroud on the beam-waveguide (BWG) antenna at DSS 13 is made from highly magnetic American Society for Testing and Materials (ASTM) A36 steel. Measurements at 8.42 GHz showed that this material (with paint) has a very poor electrical conductivity that is 600 times worse than aluminum. In cases where the BWG mirrors might be slightly misaligned, unintentional illumination and poor electrical conductivity of the shroud walls can cause system noise temperature to be increased significantly. This potential increase of noise temperature contribution can be reduced through the use of better conductivity materials for the shroud walls. An alternative is to attempt to improve the conductivity of the currently used ASTM A36 steel by means of some type of plating, surface treatment, or high-conductivity paints. This article presents the results of a study made to find improved materials for future shrouds and mirror supports.

  20. Measurement of convective heat transfer to solid cylinders inside ventilated shrouds

    NASA Technical Reports Server (NTRS)

    Daryabeigi, K.; Germain, E. F.; Ash, R. L.

    1984-01-01

    The influence of ventilated cylindrical shrouds on the convective heat transfer to circular cylinders has been studied experimentally. Geometries studied were similar to those used in commercially available platinum resistance thermometers. Experiments showed that thermal response (convection) was enhanced when the shroud ventilation factor was approximately 20 percent (80 percent solid), and that maximum enhancement occurred when the ventilation holes were located symmetrically on either side of the stagnation lines.

  1. Syllabus in Trade Welding.

    ERIC Educational Resources Information Center

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  2. Influence of impeller shroud forces on turbopump rotor dynamics

    NASA Technical Reports Server (NTRS)

    Williams, Jim P.; Childs, Dara W.

    1989-01-01

    The shrouded-impeller leakage path forces calculated by Childs (1987) have been analyzed to answer two questions. First, because of certain characteristics of the results of Childs, the forces could not be modeled with traditional approaches. Therefore, an approach has been devised to include the forces in conventional rotordynamic analyses. The forces were approximated by traditional stiffness, damping and inertia coefficients with the addition of whirl-frequency-dependent direct and cross-coupled stiffness terms. The forces were found to be well-modeled with this approach. Finally, the effect these forces had on a simple rotor-bearing system was analyzed, and, therefore, they, in addition to seal forces, were applied to a Jeffcott rotor. The traditional methods of dynamic system analysis were modified to incorporate the impeller forces and yielded results for the eigenproblem, frequency response, critical speed, transient response and an iterative technique for finding the frequency of free vibration as well as system stability. All results lead to the conclusion that the forces have little influence on natural frequency but can have appreciable effects on system stability. Specifically, at higher values of fluid swirl at the leakage path entrance, relative stability is reduced. The only unexpected response characteristics that occurred are attributed to the nonlinearity of the model.

  3. Influence of impeller shroud forces on turbopump rotor dynamics

    NASA Technical Reports Server (NTRS)

    Williams, J. P.; Childs, Dara W.

    1993-01-01

    The shrouded-impeller leakage path forces calculated by Childs have been analyzed to answer two questions. First, because of certain characteristics or the results of Childs, the forces could not be modeled with traditional approaches. Therefore, an approach has been devised to include the forces in conventional rotordynamic analyses. The forces were found to be well-modeled with this approach. Finally, the effect these forces had on a simple rotor-bearing system was analyzed, and, therefore, they, in addition to seal forces, were applied to a Jeffcott rotor. The traditional methods of dynamic system analysis were modified to incorporate the impeller forces and yielded results for the eigenproblem, frequency response, critical speed, transient response, and an iterative technique for finding the frequency of free vibration as well as system stability. All results lead to the conclusion that the forces have little influence on natural frequency but can have appreciable effects on system stability. Specifically, at higher values of fluid swirl at the leakage path entrance, relative stability is reduced. The only unexpected response characteristics that occurred are attributed to the nonlinearity of the model.

  4. Centaur Standard Shroud (CSS) Heated Altitude Jettison Tests

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Altitude jettison tests, at a pressure of 20 torr (0.39 psia), were performed on the Centaur Standard Shroud (CSS) in a 100-foot diameter vacuum chamber. These jettison tests were part of a series of flight qualification tests which were performed on the new CSS system in preparation for the Helios and Viking missions. The first two tests subjected the CSS to a thermal cycle which simulated aerodynamic heating during ascent flight and the third test was performed at altitude pressure and in ambient temperature conditions. The purpose of the ambient temperature test was to provide base line data by which the separate machanical and thermal factors that influence jettison performance could be evaluated individually. The CSS was successfully jettisoned in each of the three tests. Also, thermal, stress, and structural deflection data were obtained which verified the analytical predictions of CSS response to flight environmental conditions and performance during jettison. In addition, much important information was obtained on critical CSS-to-payload clearance losses due to shell motions prior to and during jettison. The effectiveness of the separation system was successfully demonstrated at maximum flight temperatures.

  5. Structure interaction due to thermal bowing of shrouds in steam generator of gas-cooled reactor

    SciTech Connect

    Woo, H.H.

    1981-01-01

    The design of the gas-cooled reactor steam generators includes a tube bundle support plate system which restrains and supports the helical tubes in the steam generator. The support system consists of an array of radially oriented, perforated plates through which the helical tube coils are wound. These support plates have tabs on their edges which fit into vertical slots in the inner and outer shrouds. When the helical tube bundle and support plates are installed in the steam generator, they most likely cannot fit evenly between the inner and outer shrouds. This imperfection leads to different gaps between two extreme sides of the tube bundle and the shrouds. With different gaps through the tube bundle height, the helium flow experiences different cooling effects from the tube bundle. Hence, the temperature distribution in the shrouds will be non-uniform circumferentially since their surrounding helium flow temperatures are varied. These non-uniform temperatures in the shrouds result in the phenomenon of thermal bowing of shrouds.

  6. Effect of honeycomb seals on loss characteristics in shroud cavities of an axial turbine

    NASA Astrophysics Data System (ADS)

    Gao, Jie; Zheng, Qun; Wang, Zheng

    2013-01-01

    The loss in efficiency due to shroud leakage or tip clearance flow accounts for a substantial part of the overall losses in turbomachinery. It is important to identify the leakage loss characteristics in order to optimize turbomachinery. At present, little information is available in the open literature concerning the effect of honeycomb seals on the loss characteristics in shroud cavities of an axial turbine, despite of the widespread use of the honeycomb seals. Therefore, interaction between rotor labyrinth seal leakage flow with and without honeycomb facings and main flow is investigated to provide the loss characteristics of the mixing process of the re-entering leakage flow into the main flow. The effects of honeycomb seals on the flow in shroud cavities and interaction with the main flow are analyzed. An additional study on the impact of subtle shroud cavity exit geometry is also presented. The investigation results indicate that the honeycomb seal affects the over tip leakage flow and reduces mixing losses when compared to the solid labyrinth seal. The leakage flow interactions with the main flow have considerably changed the flow fields in the endwall regions. The proposed research reveals the effects of honeycomb seals on the loss characteristics in shroud cavities and the impact of subtle shroud cavity exit geometry, and it is helpful for the design optimization of turbomachinery.

  7. Welding superalloy sheet for superconducting cable jackets

    SciTech Connect

    Summers, L.T.; Strum, M.J.; Morris, J.W. Jr.

    1983-08-01

    Autogenous gas tungsten arc welds produced in A-286 exhibit significantly lower yield and ultimate tensile strengths than comparably heat-treated base metal. Deformation in the aged weld metal is highly localized and delineates the dendritic microstructure. The observed mechanical properties are caused by the formation of precipitate-free regions located at the dendrite cores. These regions form as the result of titanium segregation during weld pool solidification which yields dendrite cores sufficiently lean in titanium as to prevent nucleation of the hardening phase.

  8. Experimental Investigation of a Shrouded Rotor Micro Air Vehicle in Hover and in Edgewise Gusts

    NASA Astrophysics Data System (ADS)

    Hrishikeshavan, Vikram

    Due to the hover capability of rotary wing Micro Air Vehicles (MAVs), it is of interest to improve their aerodynamic performance, and hence hover endurance (or payload capability). In this research, a shrouded rotor configuration is studied and implemented, that has the potential to offer two key operational benefits: enhanced system thrust for a given input power, and improved structural rigidity and crashworthiness of an MAV platform. The main challenges involved in realising such a system for a lightweight craft are: design of a lightweight and stiff shroud, and increased sensitivity to external flow disturbances that can affect flight stability. These key aspects are addressed and studied in order to assess the capability of the shrouded rotor as a platform of choice for MAV applications. A fully functional shrouded rotor vehicle (disk loading 60 N/ m2) was designed and constructed with key shroud design variables derived from previous studies on micro shrouded rotors. The vehicle weighed about 280 g (244 mm rotor diameter). The shrouded rotor had a 30% increase in power loading in hover compared to an unshrouded rotor. Due to the stiff, lightweight shroud construction, a net payload benefit of 20-30 g was achieved. The different components such as the rotor, stabilizer bar, yaw control vanes and the shroud were systematically studied for system efficiency and overall aerodynamic improvements. Analysis of the data showed that the chosen shroud dimensions was close to optimum for a design payload of 250 g. Risk reduction prototypes were built to sequentially arrive at the final configuration. In order to prevent periodic oscillations in ight, a hingeless rotor was incorporated in the shroud. The vehicle was successfully ight tested in hover with a proportional-integralderivative feedback controller. A flybarless rotor was incorporated for efficiency and control moment improvements. Time domain system identification of the attitude dynamics of the flybar and

  9. Optimal Weld Parameters, Weld Microstructure, Mechanical Properties, and Hydrogen Absorption: An Effective Analysis

    NASA Astrophysics Data System (ADS)

    Bhattacharya, J.; Pal, T. K.

    2011-10-01

    Weld bead-in-grooves were deposited on low alloy, high strength steel plates (ASTM A 517 Grade "F") with a commercial flux-cored filler wire, Auto-MIG 420, at different welding conditions. Microstructure and mechanical properties of welds were characterized by means of optical microscopy, SEM, TEM, EPMA, microhardness measurements, tensile tests, and Charpy impact tests. Hydrogen content of weld metals in as-weld condition and after exposing in simulated service condition was measured by LECO Gas Analyzer. Microstructure of weld metals consisted primarily of lath martensite with small amount of M-A constituents (Martensite-Austenite alternating layers). For some particular welding conditions, such as higher heat input and lower preheat temperatures etc., acicular ferrite is observed with lath martensite. Welds consisting of acicular ferrite in the microstructure showed improved mechanical properties as well as lower hydrogen absorption. The study provides guidelines for selecting proper welding conditions, which results in lower propensity to absorb hydrogen during service, as well as better mechanical properties. Necessity of post-weld heat treatment processes, which is mainly performed to achieve toughness, may be reduced; consequently saving cost and time of the welding process.

  10. Manganese in occupational arc welding fumes--aspects on physiochemical properties, with focus on solubility.

    PubMed

    Taube, Fabian

    2013-01-01

    Physicochemical properties, such as particle sizes, composition, and solubility of welding fumes are decisive for the bioaccessibility of manganese and thereby for the manganese cytotoxic and neurotoxic effects arising from various welding fumes. Because of the diverse results within the research on welding fume solubility, this article aims to review and discuss recent literature on physicochemical properties of gas metal arc welding, shielded metal arc welding, and flux-cored arc welding fumes, with focus on solubility properties. This article also presents a short introduction to the literature on arc welding techniques, health effects from manganese, and occupational exposure to manganese among welders. PMID:22997412

  11. Molecular Exploration of the First-Century Tomb of the Shroud in Akeldama, Jerusalem

    PubMed Central

    Matheson, Carney D.; Vernon, Kim K.; Lahti, Arlene; Fratpietro, Renee; Spigelman, Mark; Gibson, Shimon; Greenblatt, Charles L.; Donoghue, Helen D.

    2009-01-01

    The Tomb of the Shroud is a first-century C.E. tomb discovered in Akeldama, Jerusalem, Israel that had been illegally entered and looted. The investigation of this tomb by an interdisciplinary team of researchers began in 2000. More than twenty stone ossuaries for collecting human bones were found, along with textiles from a burial shroud, hair and skeletal remains. The research presented here focuses on genetic analysis of the bioarchaeological remains from the tomb using mitochondrial DNA to examine familial relationships of the individuals within the tomb and molecular screening for the presence of disease. There are three mitochondrial haplotypes shared between a number of the remains analyzed suggesting a possible family tomb. There were two pathogens genetically detected within the collection of osteological samples, these were Mycobacterium tuberculosis and Mycobacterium leprae. The Tomb of the Shroud is one of very few examples of a preserved shrouded human burial and the only example of a plaster sealed loculus with remains genetically confirmed to have belonged to a shrouded male individual that suffered from tuberculosis and leprosy dating to the first-century C.E. This is the earliest case of leprosy with a confirmed date in which M. leprae DNA was detected. PMID:20016819

  12. Blood stains of the Turin Shroud 2015: beyond personal hopes and limitations of techniques.

    PubMed

    Di Minno, Giovanni; Scala, Rosanna; Ventre, Itala; de Gaetano, Giovanni

    2016-06-01

    In the early '80s, evidence was provided that, rather than a dye (red okra), hemoglobin was indeed responsible for the alleged blood stains of the Turin Shroud. Such stains were shown to belong to an MNS positive individual of the AB group, and the halos surrounding the blood stains were compatible with serum containing trace amounts of bilirubin, albumin and immunoglobulins. However, being only based on indirect and circumstantial evidence, most of these data were challenged. In the late '90s, together with the evidence of the gene coding β-globin, contamination between male and female DNA was documented on the Turin Shroud. Although the presence of male was more noticeable than female DNA, these data were considered null and void. These days, to establish that blood indisputably belongs to an MNS positive individual of the AB group, and to exclude DNA contamination, high-specificity techniques with monoclonal antibodies and molecular studies on nuclear and mitochondrial DNA are needed. Indeed, consistent with DNA contamination on the Turin Shroud, sequences from multiple subjects of different ethnic origins have been recently detected on the human mitochondrial genome extracted from dust particles of the linen. Innovative concepts are likely to come up using modern research approaches to evaluate the issue of blood stains of the Turin Shroud. Nor can we rule out the possibility that religious implications of the new findings on the Turin Shroud might be envisaged. Conceivably enough, the ongoing debate will be fierce and passionate, especially in the media. PMID:27001889

  13. Melt Infiltrated Ceramic Matrix Composites for Shrouds and Combustor Liners of Advanced Industrial Gas Turbines

    SciTech Connect

    Gregory Corman; Krishan Luthra; Jill Jonkowski; Joseph Mavec; Paul Bakke; Debbie Haught; Merrill Smith

    2011-01-07

    This report covers work performed under the Advanced Materials for Advanced Industrial Gas Turbines (AMAIGT) program by GE Global Research and its collaborators from 2000 through 2010. A first stage shroud for a 7FA-class gas turbine engine utilizing HiPerComp{reg_sign}* ceramic matrix composite (CMC) material was developed. The design, fabrication, rig testing and engine testing of this shroud system are described. Through two field engine tests, the latter of which is still in progress at a Jacksonville Electric Authority generating station, the robustness of the CMC material and the shroud system in general were demonstrated, with shrouds having accumulated nearly 7,000 hours of field engine testing at the conclusion of the program. During the latter test the engine performance benefits from utilizing CMC shrouds were verified. Similar development of a CMC combustor liner design for a 7FA-class engine is also described. The feasibility of using the HiPerComp{reg_sign} CMC material for combustor liner applications was demonstrated in a Solar Turbines Ceramic Stationary Gas Turbine (CSGT) engine test where the liner performed without incident for 12,822 hours. The deposition processes for applying environmental barrier coatings to the CMC components were also developed, and the performance of the coatings in the rig and engine tests is described.

  14. Narrow gap laser welding

    DOEpatents

    Milewski, J.O.; Sklar, E.

    1998-06-02

    A laser welding process including: (a) using optical ray tracing to make a model of a laser beam and the geometry of a joint to be welded; (b) adjusting variables in the model to choose variables for use in making a laser weld; and (c) laser welding the joint to be welded using the chosen variables. 34 figs.

  15. Narrow gap laser welding

    DOEpatents

    Milewski, John O.; Sklar, Edward

    1998-01-01

    A laser welding process including: (a) using optical ray tracing to make a model of a laser beam and the geometry of a joint to be welded; (b) adjusting variables in the model to choose variables for use in making a laser weld; and (c) laser welding the joint to be welded using the chosen variables.

  16. Weld pool oscillation during pulsed GTA welding

    SciTech Connect

    Aendenroomer, A.J.R.; Ouden, G. den

    1996-12-31

    This paper deals with weld pool oscillation during pulsed GTA welding and with the possibility to use this oscillation for in-process control of weld penetration. Welding experiments were carried out under different welding conditions. During welding the weld pool was triggered into oscillation by the normal welding pulses or by extra current pulses. The oscillation frequency was measured both during the pulse time and during the base time by analyzing the arc voltage variation using a Fast Fourier Transformation program. Optimal results are obtained when full penetration occurs during the pulse time and partial penetration during the base time. Under these conditions elliptical overlapping spot welds are formed. In the case of full penetration the weld pool oscillates in a low frequency mode (membrane oscillation), whereas in the case of partial penetration the weld pool oscillates in a high frequency mode (surface oscillation). Deviation from the optimal welding conditions occurs when high frequency oscillation is observed during both pulse time and base time (underpenetration) or when low frequency oscillation is observed during both pulse time and base time (overpenetration). In line with these results a penetration sensing system with feedback control was designed, based on the criterion that optimal weld penetration is achieved when two peaks are observed in the frequency distribution. The feasibility of this sensing system for orbital tube welding was confirmed by the results of experiments carried out under various welding conditions.

  17. Electrochemical reduction of UO2 in LiCl-Li2O molten salt using porous and nonporous anode shrouds

    NASA Astrophysics Data System (ADS)

    Choi, Eun-Young; Won, Chan Yeon; Cha, Ju-Sun; Park, Wooshin; Im, Hun Suk; Hong, Sun-Seok; Hur, Jin-Mok

    2014-01-01

    Electrochemical reductions of uranium oxide in a molten LiCl-Li2O electrolyte were carried out using porous and nonporous anode shrouds. The study focused on the effect of the type of anode shroud on the current density by running experiments with six anode shrouds. Dense ceramics, MgO, and MgO (3 wt%) stabilized ZrO2 (ZrO2-MgO) were used as nonporous shrouds. STS 20, 100, and 300 meshes and ZrO2-MgO coated STS 40 mesh were used as porous shrouds. The current densities (0.34-0.40 A cm-2) of the electrolysis runs using the nonporous anode shrouds were much lower than those (0.76-0.79 A cm-2) of the runs using the porous shrouds. The ZrO2-MgO shroud (600-700 MPa at 25 °C) showed better bending strength than that of MgO (170 MPa at 25 °C). The high current densities achieved in the electrolysis runs using the porous anode shrouds were attributed to the transport of O2- ions through the pores in meshes of the shroud wall. ZrO2-MgO coating on STS mesh was chemically unstable in a molten LiCl-Li2O electrolyte containing Li metal. The electrochemical reduction runs using STS 20, 100, and 300 meshes showed similar current densities in spite of their different opening sizes. The STS mesh shrouds which were immersed in a LiCl-Li2O electrolyte were stable without any damage or corrosion.

  18. Coloring linens with excimer lasers to simulate the body image of the Turin Shroud.

    PubMed

    Baldacchini, Giuseppe; Di Lazzaro, Paolo; Murra, Daniele; Fanti, Giulio

    2008-03-20

    The body image of the Turin Shroud has not yet been explained by traditional science; so a great interest in a possible mechanism of image formation still exists. We present preliminary results of excimer laser irradiation (wavelength of 308 nm) of a raw linen fabric and of a linen cloth. The permanent coloration of both linens is a threshold effect of the laser beam intensity, and it can be achieved only in a narrow range of irradiation parameters, which are strongly dependent on the pulse width and time sequence of laser shots. We also obtained the first direct evidence of latent images impressed on linen that appear in a relatively long period (one year) after laser irradiation that at first did not generate a clear image. The results are compared with the characteristics of the Turin Shroud, reflecting the possibility that a burst of directional ultraviolet radiation may have played a role in the formation of the Shroud image. PMID:18709075

  19. Anode shroud for off-gas capture and removal from electrolytic oxide reduction system

    SciTech Connect

    Bailey, James L.; Barnes, Laurel A.; Wiedmeyer, Stanley G.; Williamson, Mark A.; Willit, James L.

    2014-07-08

    An electrolytic oxide reduction system according to a non-limiting embodiment of the present invention may include a plurality of anode assemblies and an anode shroud for each of the anode assemblies. The anode shroud may be used to dilute, cool, and/or remove off-gas from the electrolytic oxide reduction system. The anode shroud may include a body portion having a tapered upper section that includes an apex. The body portion may have an inner wall that defines an off-gas collection cavity. A chimney structure may extend from the apex of the upper section and be connected to the off-gas collection cavity of the body portion. The chimney structure may include an inner tube within an outer tube. Accordingly, a sweep gas/cooling gas may be supplied down the annular space between the inner and outer tubes, while the off-gas may be removed through an exit path defined by the inner tube.

  20. An investigation of the vibration characteristics of shrouded-bladed-disk rotor stages

    NASA Technical Reports Server (NTRS)

    Chen, L.-T.; Dugundji, J.

    1979-01-01

    Coupled differential equations of motion are given for application to a rotating, pretwisted and heated beam under the effects of thermal stresses and gas bending loads. The circumferential modes of the multi-blade vibration of a bladed-disk rotor stage were studied. A finite element method was developed for the dynamic and static deformation analysis of the blade. The deformations of a bladed disk and a shrouded-bladed disk were studied by introducing a special bladed-disk element and a special shrouded-blade element. Some features of the vibration of part-span-shrouded, bladed-disk rotor stages are discussed. The static deformation, thermal stress and gas bending effects on the blade vibration were presented previously.

  1. Integrity testing of brush seal in shroud ring of T-700 engine

    NASA Astrophysics Data System (ADS)

    Hendricks, Robert C.; Griffin, Thomas A.; Bobula, George B.; Bill, Robert C.; Howe, Harold W.

    1992-08-01

    A split-ring brush seal was fabricated, installed between two labyrinth-honeycomb shroud seals, and tested in the fourth-stage turbine of a T-700 engine. The annealed Haynes 25 bristles rubbed directly against the nonconditioned, irregular Rene 80 turbine blade shroud surface. A total of 30 hr of cyclic and steady-state data were taken with surface speeds to 335 m/s (1100 ft/s) and shroud temperatures to 620 C (1150 F). Wear appeared to be rapid initially, with an orange flash of hot brush fragments during the first engine startup, to minimal after 10 hr of operation. The brush survived the testing but experienced some bristle pullouts and severe bristle wear; some turbine interface wear and possible material transfer was noted. Future design concerns center on tribological behavior at the interface with or without lubricants.

  2. Corrosion and oxidation properties of NiCr coatings sprayed in presence of gas shroud system

    NASA Astrophysics Data System (ADS)

    Morks, M. F.; Berndt, C. C.

    2010-04-01

    The oxidation of a NiCr bond coat during air plasma spraying was controlled by designing a gas shroud system attached to the plasma torch nozzle. Two nozzles, termed as "normal" and "high-speed" nozzles examined the effect of nozzle internal design on the microstructure and phase structure of coatings. X-ray diffraction and SEM morphologies showed that the shroud system reduced the oxidation of NiCr particles during the spray process. Compared with conventional air plasma spraying, the argon gas shroud reduced the coating hardness because the volume fraction of partially melted particles increased. The high-speed nozzle reduced the oxidation and hardness of NiCr coatings due to the increase of partially melted particles in the coatings.

  3. Electrochemical machining process for forming surface roughness elements on a gas turbine shroud

    DOEpatents

    Lee, Ching-Pang; Johnson, Robert Alan; Wei, Bin; Wang, Hsin-Pang

    2002-01-01

    The back side recessed cooling surface of a shroud defining in part the hot gas path of a turbine is electrochemically machined to provide surface roughness elements and spaces therebetween to increase the heat transfer coefficient. To accomplish this, an electrode with insulating dielectric portions and non-insulating portions is disposed in opposition to the cooling surface. By passing an electrolyte between the cooling surface and electrode and applying an electrical current between the electrode and a shroud, roughness elements and spaces therebetween are formed in the cooling surface in opposition to the insulating and non-insulating portions of the electrode, hence increasing the surface area and heat transfer coefficient of the shroud.

  4. Colouring fabrics with excimer lasers to simulate encoded images: the case of the Shroud of Turin

    NASA Astrophysics Data System (ADS)

    Di Lazzaro, P.; Baldacchini, G.; Fanti, G.; Murra, D.; Santoni, A.

    2008-10-01

    The faint body image embedded into the Turin Shroud has not yet explained by traditional science. We present experimental results of excimer laser irradiation (wavelengths 308 nm and 193 nm) of a raw linen fabric and of a linen cloth, seeking for a possible mechanism of image formation. The permanent coloration of both linens is a threshold effect on the laser beam intensity and it can be achieved only in a surprisingly narrow range of irradiation parameters: the shorter the wavelength, the narrower the range. We also obtained the first direct evidence of latent images impressed on linen that appear in a relatively long period (one year) after a laser irradiation that at first did not generate a clear image. The results are compared to the characteristics of the Turin Shroud, commenting the possibility that a burst of directional ultraviolet radiation may have played a role in the formation of the Shroud image.

  5. Coloring linens with excimer lasers to simulate the body image of the Turin Shroud

    NASA Astrophysics Data System (ADS)

    Baldacchini, Giuseppe; di Lazzaro, Paolo; Murra, Daniele; Fanti, Giulio

    2008-03-01

    The body image of the Turin Shroud has not yet been explained by traditional science; so a great interest in a possible mechanism of image formation still exists. We present preliminary results of excimer laser irradiation (wavelength of 308 nm) of a raw linen fabric and of a linen cloth. The permanent coloration of both linens is a threshold effect of the laser beam intensity, and it can be achieved only in a narrow range of irradiation parameters, which are strongly dependent on the pulse width and time sequence of laser shots. We also obtained the first direct evidence of latent images impressed on linen that appear in a relatively long period (one year) after laser irradiation that at first did not generate a clear image. The results are compared with the characteristics of the Turin Shroud, reflecting the possibility that a burst of directional ultraviolet radiation may have played a role in the formation of the Shroud image.

  6. Laser cutting apparatus for nuclear core fuel subassembly

    DOEpatents

    Walch, Allan P.; Caruolo, Antonio B.

    1982-02-23

    The object of the invention is to provide a system and apparatus which employs laser cutting to disassemble a nuclear core fuel subassembly. The apparatus includes a gantry frame (C) which straddles the core fuel subassembly (14), an x-carriage (22) travelling longitudinally above the frame which carries a focus head assembly (D) having a vertically moving carriage (46) and a laterally moving carriage (52), a system of laser beam transferring and focusing mirrors carried by the x-carriage and focusing head assembly, and a shroud follower (F) and longitudinal follower (G) for following the shape of shroud (14) to maintain a beam focal point (44) fixed upon the shroud surface for accurate cutting.

  7. The double superficiality of the frontal image of the Turin Shroud

    NASA Astrophysics Data System (ADS)

    Fanti, Giulio; Maggiolo, Roberto

    2004-06-01

    Photographs of the back surface of the Turin Shroud were analysed to verify the existence of a double body image of a man. The body image is very faint and the background not uniform; i.e., the signal-to-noise ratio is lower than one. Therefore, image processing, developed ad hoc, was necessary to highlight body features. This was based on convolution with Gaussian filters, summation of images, and filtering in spatial frequency by direct and inverse bidimensional Fourier transformations. Body features were identified by template matching. The face and probably also the hands are visible on the back of the Turin Shroud, but not features related to the dorsal image.

  8. Discovery of inscriptions on the shroud of Turin by digital image processing

    NASA Astrophysics Data System (ADS)

    Marion, Andre

    1998-08-01

    Almost invisible Latin and Greek inscriptions were discovered on the shroud of Turin around the image of the face. This result was obtained by using digital image processing techniques. An original method is developed to eliminate the texture of the cloth and also to combine data from different photographs or from the same plate digitized under various conditions. According to some paleographists, the revealed characters are thought to date back to before the Middle Ages. This conclusion could be a new argument in favor of the authenticity of the shroud.

  9. Infrared reflectance spectroscopy and thermographic investigations of the Shroud of Turin.

    PubMed

    Accetta, J S; Baumgart, J S

    1980-06-15

    In this paper we present the results of the IR investigations of the controversial Turin Shroud. Reflectance spectroscopy in the 3-5- and 8-14-microm bands was attempted in situ using commercial equipment with moderate success. Spectral comparisons are made between laboratory reflectance data and selected Shroud features. Infrared thermographic imaging was accomplished with an enhanced contrast technique using external illumination. Due to the spectral similarities of most features observed, we show that the results are inconclusive. The IR imagery yielded results that are consistent with expectations with no anomalies observed. PMID:20221156

  10. Superficial and Shroud-like coloration of linen by short laser pulses in the vacuum ultraviolet.

    PubMed

    Di Lazzaro, Paolo; Murra, Daniele; Nichelatti, Enrico; Santoni, Antonino; Baldacchini, Giuseppe

    2012-12-20

    We present a survey on five years of experiments of excimer laser irradiation of linen fabrics, seeking a coloration mechanism able to reproduce the microscopic complexity of the body image embedded onto the Shroud of Turin. We achieved a superficial, Shroud-like coloration in a narrow range of irradiation parameters. We also obtained latent coloration that appears after artificial or natural aging of linen following laser irradiations that, at first, did not generate any visible effect. Most importantly, we have recognized photochemical processes that account for both coloration and latent coloration. PMID:23262596

  11. Concepts for a Shroud or Propellant Tank Derived Deep Space Habitat

    NASA Technical Reports Server (NTRS)

    Howard, Robert L.

    2012-01-01

    Long duration human spaceflight missions beyond Low Earth Orbit will require much larger spacecraft than capsules such as the Russian Soyuz or American Orion Multi-Purpose Crew Vehicle. A concept spacecraft under development is the Deep Space Habitat, with volumes approaching that of space stations such as Skylab, Mir, and the International Space Station. This paper explores several concepts for Deep Space Habitats constructed from a launch vehicle shroud or propellant tank. It also recommends future research using mockups and prototypes to validate the size and crew station capabilities of such a habitat. Keywords: Exploration, space station, lunar outpost, NEA, habitat, long duration, deep space habitat, shroud, propellant tank.

  12. Composite wall concept for high temperature turbine shrouds: Heat transfer analysis

    NASA Technical Reports Server (NTRS)

    Stepka, F. S.; Ludwig, L. P.

    1980-01-01

    A heat transfer analysis was made of a composite wall shroud consisting of a ceramic thermal barrier layer bonded to a porous metal layer which, in turn, is bonded to a metal base. The porous metal layer serves to mitigate the strain differences between the ceramic and the metal base. Various combinations of ceramic and porous metal layer thicknesses and of porous metal densities and thermal conductivities were investigated to determine the layer thicknesses required to maintain a limiting temperature in the porous metal layer. Analysis showed that the composite wall offered significant air cooling flow reductions compared to an all impingement air cooled, all metal shroud.

  13. Stochastic distribution of the fibrils that yielded the Shroud of Turin body image

    NASA Astrophysics Data System (ADS)

    Fazio, G.; Mandaglio, G.

    2011-07-01

    The fibrils that yielded the Shroud body image show a stochastic distribution on the Linen of Turin. In fact, the probability of a fibril yellowing is a function of the energy, while this is not the case for the optical density value. This means that the above image is a latent image. We suggest thermal radiation or low-temperature chemical processes as possible natural energy sources to explain, by stochastic effects, the Shroud body image formation. Unfortunately, due to the nature of the phenomenon, we are not able to extract the energy source.

  14. Electroslag and electrogas welding

    NASA Technical Reports Server (NTRS)

    Campbell, H. C.

    1972-01-01

    These two new joining methods perform welding in the vertical position, and therein lies the secret of their impressive advantages in material handling, in weld preparation, in welding speed, in freedom from distortion, and in weld soundness. Once the work has been set in the proper vertical position for welding, no further plate handling is required. The molten filler metal is held in place by copper shoes or dams, and the weld is completed in one pass.

  15. Molten core retention assembly

    DOEpatents

    Lampe, Robert F.

    1976-06-22

    Molten fuel produced in a core overheating accident is caught by a molten core retention assembly consisting of a horizontal baffle plate having a plurality of openings therein, heat exchange tubes having flow holes near the top thereof mounted in the openings, and a cylindrical, imperforate baffle attached to the plate and surrounding the tubes. The baffle assembly is supported from the core support plate of the reactor by a plurality of hanger rods which are welded to radial beams passing under the baffle plate and intermittently welded thereto. Preferably the upper end of the cylindrical baffle terminates in an outwardly facing lip to which are welded a plurality of bearings having slots therein adapted to accept the hanger rods.

  16. WELDING APPARATUS

    DOEpatents

    Correy, T.B.; DeWitt, D.E.; Nelson, I.V.

    1963-04-23

    This patent covers an arrangement for replacing air in a welding chamber with an inert gas. This operation usually is time-consuming because of the tendency of the inert gas to mix with the air being removed from the welding chamber. The chamber is open at the bottom and has at its top a cover and a porous plate a little below the cover. The inert gas is admitted to the chamber through two screened openings in the cover. On passing through the porous plate, the gas acts as a piston extending across the chamber and moving downwardly to expel the air through the lower open end of the chamber, with a minimum of mixing with the air being expelled. (AEC)

  17. Weld pool phenomena

    SciTech Connect

    David, S.A.; Vitek, J.M.; Zacharia, T.; DebRoy, T.

    1994-09-01

    During welding, the composition, structure and properties of the welded structure are affected by the interaction of the heat source with the metal. The interaction affects the fluid flow, heat transfer and mass transfer in the weld pool, and the solidification behavior of the weld metal. In recent years, there has been a growing recognition of the importance of the weld pool transport processes and the solid state transformation reactions in determining the composition, structure and properties of the welded structure. The relation between the weld pool transport processes and the composition and structure is reviewed. Recent applications of various solidification theories to welding are examined to understand the special problems of weld metal solidification. The discussion is focussed on the important problems and issues related to weld pool transport phenomena and solidification. Resolution of these problems would be an important step towards a science based control of composition, structure and properties of the weld metal.

  18. Friction plug welding

    NASA Technical Reports Server (NTRS)

    Takeshita, Riki (Inventor); Hibbard, Terry L. (Inventor)

    2001-01-01

    Friction plug welding (FPW) usage is advantageous for friction stir welding (FSW) hole close-outs and weld repairs in 2195 Al--Cu--Li fusion or friction stir welds. Current fusion welding methods of Al--Cu--Li have produced welds containing varied defects. These areas are found by non-destructive examination both after welding and after proof testing. Current techniques for repairing typically small (<0.25) defects weaken the weldment, rely heavily on welders' skill, and are costly. Friction plug welding repairs increase strength, ductility and resistance to cracking over initial weld quality, without requiring much time or operator skill. Friction plug welding while pulling the plug is advantageous because all hardware for performing the weld can be placed on one side of the workpiece.

  19. Friction Stir Welding

    NASA Technical Reports Server (NTRS)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  20. 124. Pre1911. View forward from mizzen shrouds, starboard side; Chinese ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    124. Pre-1911. View forward from mizzen shrouds, starboard side; Chinese cannery workers boarding ship from barge, S/V BENJAMIN F. PACKARD in background. Note main fife rail with fresh water pump. Fred Heick Collection. (G12.799) - Ship BALCLUTHA, 2905 Hyde Street Pier, San Francisco, San Francisco County, CA

  1. Assessment of low-order theories for analysis and design of shrouded wind turbines using CFD

    NASA Astrophysics Data System (ADS)

    Aranake, Aniket C.; Lakshminarayan, Vinod K.; Duraisamy, Karthik

    2014-06-01

    The use of a shroud around the rotor of a wind turbine has been known to augment the airflow through the rotor plane and hence result in improved performance. This work uses Computational Fluid Dynamics (CFD) to assess the validity of several simple theories which attempt to extend Betz theory to shrouded turbines. Two CFD models are employed and compared to predictions of previously published models. The first makes use of a fixed pressure-drop actuator disk, while the second incorporates the twist and chord distribution of the turbine blade as well as an airfoil polar using a technique much like the classical blade element momentum (BEM) method. Calculations are performed for a sweep of turbine loadings using the fixed pressure-drop model and a sweep of tip speed ratios using the BEM model for both an open and shrouded turbine. Power is computed using a control volume approach for the fixed pressure-drop model and by integrating tangential forces for the BEM model. Information including mass flow ratio, power coefficient ratio, axial induction, and shroud force is extracted from the solution fields and compared against the predictions of low-order theories. Finally, the blade element model is used to redesign the turbine twist distribution to achieve greater performance across a range of tip speed ratios.

  2. Weld-Bead Shaver

    NASA Technical Reports Server (NTRS)

    Guirguis, Kamal; Price, Daniel S.

    1990-01-01

    Hand-held power tool shaves excess metal from inside circumference of welded duct. Removes excess metal deposited by penetration of tungsten/inert-gas weld or by spatter from electron-beam weld. Produces smooth transition across joint. Easier to use and not prone to overshaving. Also cuts faster, removing 35 in. (89 cm) of weld bead per hour.

  3. Introduction to Welding.

    ERIC Educational Resources Information Center

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  4. Laser welding in space

    NASA Technical Reports Server (NTRS)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  5. Optical Welding Torch

    NASA Technical Reports Server (NTRS)

    Richardson, R. W.

    1987-01-01

    Gas/tungsten-arc welding torch supports electrode at center while enabling viewing of weld area along torch axis. Gas torch accommodates lens and optical fibers, all part of vision system for welding robot. Welding torch includes spoked structure in central bore of optical body. Structure supports welding electrode, carries electric current to it, and takes heat away from it. Spokes formed by drilling six holes 60 degrees apart around center line of torch.

  6. Advanced Welding Applications

    NASA Technical Reports Server (NTRS)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  7. The electrical conductivities of the DSS-13 beam-waveguide antenna shroud material and other antenna reflector surface materials

    NASA Technical Reports Server (NTRS)

    Otoshi, T. Y.; Franco, M. M.; Reilly, H. F., Jr.

    1992-01-01

    A significant amount of noise temperature can potentially be generated by currently unknown dissipative losses in the beam waveguide (BWG) shroud. The amount of noise temperature contribution from this source is currently being studied. In conjunction with this study, electrical conductivity measurements were made on samples of the DSS-13 BWG shroud material at 8.420 GHz. The effective conductivities of unpainted and painted samples of the BWG shroud were measured to be 0.01 x 10(exp 7) and 0.0036 x 10(exp 7) mhos/m, respectively. This value may be compared with 5.66 x 10(exp 7) mhos/m for high conductivity copper.

  8. Television Monitoring System for Welding

    NASA Technical Reports Server (NTRS)

    Vallow, K.; Gordon, S.

    1986-01-01

    Welding process in visually inaccessible spots viewed and recorded. Television system enables monitoring of welding in visually inaccessible locations. System assists welding operations and provide video record, used for weld analysis and welder training.

  9. Development of New Materials and Technologies for Welding and Surfacing at Research and Production Center "Welding Processes and Technologies"

    NASA Astrophysics Data System (ADS)

    Kozyrev, N. A.; Kryukov, R. E.; Galevsky, G. V.; Titov, D. A.; Shurupov, V. M.

    2015-09-01

    The paper provides description of research into the influence of new materials and technologies on quality parameters of welds and added metal carried out at research and production center «Welding processes and technologies». New welding technologies of tanks for northern conditions are considered, as well as technologies of submerged arc welding involving fluxing agents AN - 348, AN - 60, AN - 67, OK. 10.71 and carbon-fluorine containing additives, new flux cored wires and surfacing technologies, teaching programs and a trainer for welders are designed.

  10. Laser weld jig

    DOEpatents

    Van Blarigan, Peter; Haupt, David L.

    1982-01-01

    A system is provided for welding a workpiece (10, FIG. 1) along a predetermined weld line (12) that may be of irregular shape, which includes the step of forming a lip (32) on the workpiece to extend parallel to the weld line, and moving the workpiece by engaging the lip between a pair of rotatable members (34, 36). Rotation of one of the members at a constant speed, causes the workpiece to move so that all points on the weld line sequentially pass a fixed point in space (17) at a constant speed, so that a laser welding beam can be directed at that fixed point to form a weld along the weld line. The workpiece can include a reuseable jig (24) forming the lip, and with the jig constructed to detachably hold parts (22, 20) to be welded at a position wherein the weld line of the parts extends parallel to the lip on the jig.

  11. Fusion welding process

    DOEpatents

    Thomas, Kenneth C.; Jones, Eric D.; McBride, Marvin A.

    1983-01-01

    A process for the fusion welding of nickel alloy steel members wherein a ferrite containing pellet is inserted into a cavity in one member and melted by a welding torch. The resulting weld nugget, a fusion of the nickel containing alloy from the members to be welded and the pellet, has a composition which is sufficiently low in nickel content such that ferrite phases occur within the weld nugget, resulting in improved weld properties. The steel alloys encompassed also include alloys containing carbon and manganese, considered nickel equivalents.

  12. Some results in the processing of the holy shroud of turin.

    PubMed

    Tamburelli, G

    1981-06-01

    We illustrate some new developments in the three-dimensional (3-D) processing of the image of the Shroud of Turin. After analyzing the various possibilities of obtaining a ``clean'' two-dimensional (2-D) image, i.e., without noise due to rows and spots, we present the processed image used as a starting point for the three-dimensional processing. Moreover, we describe the mathematical methods used for the processing and show the relief image of the face. This image enhances a number of new details, which were not apparent on the two-dimensional image. To obtain a woundless natural face image of the Man of the Shroud, we processed the previous image suppressing the smaller and attenuating the larger wounds without substantially changing the features. The image shown in this article will probably recall the natural face of Jesus Christ. Also the processing of the body image is shown. PMID:21868987

  13. Internal-Performance Evaluation of Two Fixed-Divergent-Shroud Ejectors

    NASA Technical Reports Server (NTRS)

    Mihaloew, James R.

    1960-01-01

    Ejectors designed for use in a Mach 2.2 aircraft were evaluated over a range of representative primary pressure ratios and ejector corrected weight-flow ratios. Basic thrust and pumping characteristics are discussed in terms of an assumed engine operating schedule to illustrate the variation of performance with Mach number. The two designs differed about 16 percent in the shroud longitudinal spacing ratio. For corrected ejector weight-flow ratios up to 0.10, the performance of the fixed-shroud ejector designs is comparable with that of a similar continuously variable ejector except at conditions corresponding to acceleration with afterburning from Mach 0.4 to 1.2. In this region, the ejector thrust ratio decreased to a minimum of 0.96.

  14. Mixer-Ejector Wind Turbine: Breakthrough High Efficiency Shrouded Wind Turbine

    SciTech Connect

    2010-02-22

    Broad Funding Opportunity Announcement Project: FloDesign Wind Turbine’s innovative wind turbine, inspired by the design of jet engines, could deliver 300% more power than existing wind turbines of the same rotor diameter by extracting more energy over a larger area. FloDesign Wind Turbine’s unique shrouded design expands the wind capture area, and the mixing vortex downstream allows more energy to flow through the rotor without stalling the turbine. The unique rotor and shrouded design also provide significant opportunity for mass production and simplified assembly, enabling mid-scale turbines (approximately 100 kW) to produce power at a cost that is comparable to larger-scale conventional turbines.

  15. Effect of shroud temperature on performance of a cryogenic loop heat pipe

    NASA Astrophysics Data System (ADS)

    Zhao, Ya'nan; Yan, Tao; Liang, Jingtao

    2012-06-01

    Cryogenic loop heat pipe (CLHP) is considered as highly efficient two-phase thermal control device in satellites, spacecrafts, electronics and structures. The initial thermal capacitance of the CLHP components has an important effect on the startup and operation of the CLHP, especially in case of a low heat load. It is difficult for the CLHP to start up with a warm shroud. This paper presents a CLHP operated in the liquid-nitrogen temperature range with nitrogen as the working fluid. Thermal conductance of the CLHP is tested at different shroud temperatures, and the measured temperatures with the heat load on the primary evaporator ranging from 0 W to 19 W are shown and discussed.

  16. An evaluation of welding processes to reduce hexavalent chromium exposures and reduce costs by using better welding techniques.

    PubMed

    Keane, Michael J

    2014-01-01

    A group of stainless steel arc welding processes was compared for emission rates of fume and hexavalent chromium, and costs per meter length of weld. The objective was to identify those with minimal emissions and also compare relative labor and consumables costs. The selection included flux-cored arc welding (FCAW), shielded-metal arc welding (SMAW), and multiple gas metal arc welding (GMAW) processes. Using a conical chamber, fumes were collected, and fume generation rates and hexavalent chromium (Cr(6+)) were measured. GMAW processes used were short-circuit (SC) and pulsed-spray modes. Flux-cored welding used gas shielding. Costs were estimated per meter of a 6.3-mm thick horizontal butt weld. Emission rates of Cr(6+) were lowest for GMAW processes and highest for SMAW; several GMAW processes had less than 2% of the SMAW generation rate. Labor and consumable costs for the processes studied were again highest for SMAW, with those of several GMAW types about half that cost. The results show that use of any of the GMAW processes (and flux-cored welding) could substantially reduce fume and Cr(6+) emissions, and greatly reduce costs relative to SMAW. PMID:25574138

  17. An Evaluation of Welding Processes to Reduce Hexavalent Chromium Exposures and Reduce Costs by Using Better Welding Techniques

    PubMed Central

    Keane, Michael J

    2014-01-01

    A group of stainless steel arc welding processes was compared for emission rates of fume and hexavalent chromium, and costs per meter length of weld. The objective was to identify those with minimal emissions and also compare relative labor and consumables costs. The selection included flux-cored arc welding (FCAW), shielded-metal arc welding (SMAW), and multiple gas metal arc welding (GMAW) processes. Using a conical chamber, fumes were collected, and fume generation rates and hexavalent chromium (Cr6+) were measured. GMAW processes used were short-circuit (SC) and pulsed-spray modes. Flux-cored welding used gas shielding. Costs were estimated per meter of a 6.3-mm thick horizontal butt weld. Emission rates of Cr6+ were lowest for GMAW processes and highest for SMAW; several GMAW processes had less than 2% of the SMAW generation rate. Labor and consumable costs for the processes studied were again highest for SMAW, with those of several GMAW types about half that cost. The results show that use of any of the GMAW processes (and flux-cored welding) could substantially reduce fume and Cr6+ emissions, and greatly reduce costs relative to SMAW. PMID:25574138

  18. The mystery of the shroud of turin challenges 20th-century science.

    PubMed

    Culliton, B J

    1978-07-21

    On the face of it, the very idea that the linen cloth in which Jesus Christ was wrapped in the tomb should have survived to this day would seem incredible. It demands even more of human credulity that the cloth bears a photographic likeness which would seem to be that of Jesus as he lay in the tomb. [From The Shroud of Turin by IAN WILSON]. PMID:17778647

  19. Bladed-shrouded-disc aeroelastic analyses: Computer program updates in NASTRAN level 17.7

    NASA Technical Reports Server (NTRS)

    Gallo, A. M.; Elchuri, V.; Skalski, S. C.

    1981-01-01

    In October 1979, a computer program based on the state-of-the-art compressor and structural technologies applied to bladed-shrouded-disc was developed. The program was more operational in NASTRAN Level 16. The bladed disc computer program was updated for operation in NASTRAN Level 17.7. The supersonic cascade unsteady aerodynamics routine UCAS, delivered as part of the NASTRAN Level 16 program was recorded to improve its execution time. These improvements are presented.

  20. Seal with integrated shroud for androgenous docking and berthing in contaminated environments

    NASA Technical Reports Server (NTRS)

    Daniels, Christopher C. (Inventor)

    2012-01-01

    The present invention is directed to a specially configured seal system which provides a barrier to gas leakage flow between a pressurized module and its external environment. The seal includes a shroud covering which protects the sealing interface from its environment when not in use, and retracts to expose the sealing interface when mated. The seal system is constructed and arranged to mate with a seal of identical construction and arrangement or to mate with a flat surface.

  1. Theory and experimental validation of SPLASH (Single Panel Lamp and Shroud Helper).

    SciTech Connect

    Larsen, Marvin Elwood; Porter, Jason M.

    2005-06-01

    The radiant heat test facility develops test sets providing well-characterized thermal environments, often representing fires. Many of the components and procedures have become standardized to such an extent that the development of a specialized design tool was appropriate. SPLASH (Single Panel Lamp and Shroud Helper) is that tool. SPLASH is implemented as a user-friendly program that allows a designer to describe a test setup in terms of parameters such as lamp number, power, position, and separation distance. Thermal radiation is the dominant mechanism of heat transfer and the SPLASH model solves a radiation enclosure problem to estimate temperature distributions in a shroud providing the boundary condition of interest. Irradiance distribution on a specified viewing plane is also estimated. This document provides the theoretical development for the underlying model. A series of tests were conducted to characterize SPLASH's ability to analyze lamp and shroud systems. The comparison suggests that SPLASH succeeds as a design tool. Simplifications made to keep the model tractable are demonstrated to result in estimates that are only approximately as uncertain as many of the properties and characteristics of the operating environment.

  2. Experimental analysis of dynamic characteristics for vibration-impact process of steam turbine blades with integral shroud

    NASA Astrophysics Data System (ADS)

    Wang, Yan; Li, Lu-ping; Lu, Xu-xiang; Rao, Hong-de; Liu, Yu-jing

    2008-11-01

    Integral shroud is an advanced technique used to improve reliability of steam turbine blades. In this paper, dynamic characteristics of vibration-impact process of steam turbine blades with integral shroud are studied. To test and verify the reliability of calculation result, a series of experiments are well performed on the platform of contracting and impacting of blades tips. The dynamic strain data under different gaps, different loads and different rotating speeds are surveyed through which the log decrement at each condition is obtained, and the effects of vibration damping are obtained by comparing the log decrement. The results of experimental study show that larger log decrement means larger system damping and better effectives of vibration reduction. Besides, the effects of vibro-impact reduction of different parameters are got and the experimental study results show that the vibro-impact structure is a good vibration damper. The dynamic stress of the blade with integral shroud is insensitive to loads when the gap between adjacent integral shrouds is small. In short, the achievements gained in the paper have revealed dynamic characteristics for vibro-impact process of steam turbine blades with integral shroud, which will bring important engineering application to development and modification design of the integrally shrouded blades.

  3. Welding in airplane construction

    NASA Technical Reports Server (NTRS)

    Rechtlich, A; Schrenk, M

    1928-01-01

    The present article attempts to explain the principles for the production of a perfect weld and to throw light on the unexplained problems. Moreover, it is intended to elucidate the possibilities of testing the strength and reliability of welded parts.

  4. Small, Lightweight Welding-Current Indicator

    NASA Technical Reports Server (NTRS)

    Huston, Steven W.

    1990-01-01

    Welding-current indicator made of surface-mounted components on flexible circuit board. Holds variety of components on surface. After assembly, flexible circuit wrapped to fit around transformer core. Surface-mounted devices make it unnecessary to drill holes in circuit board to accommodate component leads. Use of small surface-mounted devices result in lightweight, compact indicator circuit.

  5. Arc Welding Dictionary 3. Project HIRE.

    ERIC Educational Resources Information Center

    Gardner, David C.; And Others

    Designed as supplemental material to on-going instruction in the vocational program, this third of three picture dictionary booklets in the Arc Welding series is intended to assist the learning handicapped student to master the core vocabulary taught in the trade. Intended for individual or small group instruction with minimal supervision, this…

  6. Arc Welding Dictionary 1. Project HIRE.

    ERIC Educational Resources Information Center

    Gardner, David C.; And Others

    Designed as supplemental material to on-going instruction in the vocational program, this first of three picture dictionary booklets in the Arc Welding series is intended to assist the learning handicapped student to master the core vocabulary taught in the trade. Intended for individual or small group instruction with minimal supervision, this…

  7. Arc Welding Dictionary 2. Project HIRE.

    ERIC Educational Resources Information Center

    Gardner, David C.; And Others

    Designed as supplemental material to on-going instruction in the vocational program, this second of three picture dictionary booklets in the Arc Welding series is intended to assist the learning handicapped student to master the core vocabulary taught in the trade. Intended for individual or small group instruction with minimal supervision, this…

  8. Welding-Current Indicator

    NASA Technical Reports Server (NTRS)

    Hensley, Milton C.; Huston, Steven W.; Kroy, Ralph E.

    1990-01-01

    Light flashes on to indicate high current. Simple, inexpensive display circuit indicates when 3,000-A welding current flows in welding gun. Onset of welding current induces voltage and current in 1,000-turn, 28-gauge copper-wire coil. Single-transistor amplifier amplifies induced current, energizing light-emitting diode (LED) connected to collector of transistor. Light from LED gives simple, direct indication of welding current.

  9. Infrared Thermography For Welding

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Lucky, Brian D.; Spiegel, Lyle B.; Hudyma, Russell M.

    1992-01-01

    Infrared imaging and image-data-processing system shows temperatures of joint during welding and provides data from which rates of heating and cooling determined. Information used to control welding parameters to ensure reliable joints, in materials which microstructures and associated metallurgical and mechanical properties depend strongly on rates of heating and cooling. Applicable to variety of processes, including tungsten/inert-gas welding; plasma, laser, and resistance welding; cutting; and brazing.

  10. Variable polarity arc welding

    NASA Technical Reports Server (NTRS)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  11. Coil Welding Aid

    NASA Technical Reports Server (NTRS)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

  12. Instructional Guidelines. Welding.

    ERIC Educational Resources Information Center

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  13. Welding Course Curriculum.

    ERIC Educational Resources Information Center

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  14. Penetration in GTA welding

    SciTech Connect

    Heiple, C.R.; Burgardt, P.

    1990-01-01

    The size and shape of the weld bead produced in GTA welding depends on the magnitude and distribution of the energy incident on the workpiece surfaces as well as the dissipation of that energy in the workpiece. The input energy is largely controllable through the welding parameters selected, however the dissipation of that energy in the workpiece is less subject to control. Changes in energy dissipation can produce large changes in weld shape or penetration. Heat transport away from the weld pool is almost entirely by conduction, but heat transport in the weld pool is more complicated. Heat conduction through the liquid is an important component, but heat transport by convection (mass transport) is often the dominant mechanism. Convective heat transport is directional and changes the weld pool shape from that produced by conduction alone. Surface tension gradients are often the dominant forces driving fluid flow in GTA weld pools. These gradients are sensitive functions of weld pool chemistry and the energy input distribution to the weld. Experimental and theoretical work conducted primarily in the past decade has greatly enhanced our understanding of weld pool fluid flow, the forces which drive it, and its effects on weld pool shape. This work is reviewed here. While less common, changes in energy dissipation through the unmelted portion of the workpiece can also affect fusion zone shape or penetration. These effects are also described. 41 refs., 9 figs.

  15. Portable Weld Tester.

    ERIC Educational Resources Information Center

    Eckert, Douglas

    This training manual, which was developed for employees of an automotive plant, is designed to teach trainees to operate a portable weld tester (Miyachi MM-315). In chapter 1, the weld tester's components are illustrated and described, and the procedure for charging its batteries is explained. Chapter 2 illustrates the weld tester's parts,…

  16. Diffusion welding tool

    NASA Technical Reports Server (NTRS)

    Milam, T. B.

    1973-01-01

    Tool allows flat plate diffusion welding to be done in standard brazing furnace. Weld is achieved using high water pressure applied by hand-operated positive-displacement pump. Good welds have been obtained between nickel and nickel-base alloy plates at temperature of 1200 K and water pressure of 13.8 million N/sq m.

  17. Active weld control

    NASA Technical Reports Server (NTRS)

    Powell, Bradley W.; Burroughs, Ivan A.

    1994-01-01

    Through the two phases of this contract, sensors for welding applications and parameter extraction algorithms have been developed. These sensors form the foundation of a weld control system which can provide action weld control through the monitoring of the weld pool and keyhole in a VPPA welding process. Systems of this type offer the potential of quality enhancement and cost reduction (minimization of rework on faulty welds) for high-integrity welding applications. Sensors for preweld and postweld inspection, weld pool monitoring, keyhole/weld wire entry monitoring, and seam tracking were developed. Algorithms for signal extraction were also developed and analyzed to determine their application to an adaptive weld control system. The following sections discuss findings for each of the three sensors developed under this contract: (1) weld profiling sensor; (2) weld pool sensor; and (3) stereo seam tracker/keyhole imaging sensor. Hardened versions of these sensors were designed and built under this contract. A control system, described later, was developed on a multiprocessing/multitasking operating system for maximum power and flexibility. Documentation for sensor mechanical and electrical design is also included as appendices in this report.

  18. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    SciTech Connect

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  19. The shroud around the twin radio jets in NGC 1052

    NASA Astrophysics Data System (ADS)

    Vermeulen, R. C.; Ros, E.; Kellermann, K. I.; Cohen, M. H.; Zensus, J. A.; van Langevelde, H. J.

    2003-04-01

    We discuss multiple Very Long Baseline Interferometry (VLBI) continuum and spectral line imaging observations and Westerbork Synthesis Radio Telescope spectroscopy of the compact variable nuclear radio jet source in the elliptical galaxy NGC 1052. Absorption and emission signatures reveal ionised, atomic, and molecular components of the surrounding medium. Ten epochs of Very Long Baseline Array (VLBA) data at 15 GHz, spanning almost six years, show bi-symmetric jets, in which multiple sub-parsec scale features display outward motions of typically vapp ~ 0.26c (H0=65 km s-1 Mpc-1) on each side. The jets are most likely oriented near the plane of the sky. Multi-frequency VLBA observations at seven frequencies between 43 and 1.4 GHz show free-free absorption in the inner parsec around the nucleus, probably together with synchrotron self-absorption. The free-free absorption is apparently due to a structure which is geometrically thick and oriented roughly orthogonal to the jets, but which is patchy. The western jet is covered more deeply and extensively, and hence is receding. HI spectral line VLBI observations reveal atomic gas in front of the approaching as well as the receding jet. There appear to be three velocity systems. Broad, shallow absorption asymmetrically straddles the systemic velocity spanning -35 to 85 km s-1. This gas could be local to the AGN environment, or distributed on galactic scales. Superimposed in the range 25 to 95 km s-1 are several sharper (3-15 km s-1) features, each detectable over a few tenths of a pc at various places along the inner 2 pc of the approaching jet. The third, deepest system is at ``high velocities", which is receding by 125 to 200 km s-1 with respect to the systemic velocity of NGC 1052. It may have a continuous velocity gradient across the nucleus of some 10 km s-1 pc-1. This atomic gas seems restricted to a shell 1-2 pc away from the core, within which it might be largely ionised. Westerbork Synthesis Radio Telescope

  20. Method for welding beryllium

    DOEpatents

    Dixon, Raymond D.; Smith, Frank M.; O'Leary, Richard F.

    1997-01-01

    A method is provided for joining beryllium pieces which comprises: depositing aluminum alloy on at least one beryllium surface; contacting that beryllium surface with at least one other beryllium surface; and welding the aluminum alloy coated beryllium surfaces together. The aluminum alloy may be deposited on the beryllium using gas metal arc welding. The aluminum alloy coated beryllium surfaces may be subjected to elevated temperatures and pressures to reduce porosity before welding the pieces together. The aluminum alloy coated beryllium surfaces may be machined into a desired welding joint configuration before welding. The beryllium may be an alloy of beryllium or a beryllium compound. The aluminum alloy may comprise aluminum and silicon.

  1. The Kinetics of Phase Transformation in Welds

    SciTech Connect

    Elmer, J W; Wong, J; Palmer, T

    2002-02-06

    that existed in the HAZ during welding. The TRXRD technique uses an x-ray beam positioned at one location, where XRD patterns are collected as a stationary ''spot'' weld rapidly heats and cools the base metal. Data can be collected from either the HAZ to observe solid-state phase transformations or from the FZ to observe solidification and subsequent solid-state phase transformations. Higher heating and cooling rates are produced in the spot welds than in the moving welds, requiring time resolution in the milli-second regime for TRXRD to record the rapid microstructural changes that occur. Numerical weld modeling is being performed to: (1) extract the important phase transformation kinetic information from the experimental data, (2) investigate mechanisms of phase transformations under non-isothermal welding conditions, and (3) develop models for predicting weld microstructural evolution. The core of our numerical weld modeling program is a 3-dimensional coupled heat and fluid flow code developed by the Penn State University. Additional modeling is being performed at Oak Ridge National Laboratory where Thermocalc is being used to understand phase equilibria in complex alloy systems, and where a diffusion-based model considering paraequilibrium is being developed to predict phase transformations in steels.

  2. Structure of Ti-6Al-4V nanostructured titanium alloy joint obtained by resistance spot welding

    NASA Astrophysics Data System (ADS)

    Klimenov, V. A.; Kurgan, K. A.; Chumaevskii, A. V.; Klopotov, A. A.; Gnyusov, S. F.

    2016-01-01

    The structure of weld joints of the titanium alloy Ti-6Al-4V in the initial ultrafine-grained state, obtained by resistance spot welding, is studied using the optical and scanning electron microscopy method and the X-ray structure analysis. The carried out studies show the relationship of the metal structure in the weld zone with main joint zones. The structure in the core zone and the heat affected zone is represented by finely dispersed grains of needle-shaped martensite, differently oriented in these zones. The change in the microhardness in the longitudinal section of the weld joint clearly correlates with structural changes during welding.

  3. Explosive welding of pipes

    NASA Astrophysics Data System (ADS)

    Drennov, O.; Burtseva, O.; Kitin, A.

    2006-08-01

    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water. Model experiments with pipes having radii R = 57 mm confirmed results of the calculations and the possibility in principle to weld pipes by explosion with use of water as filler.

  4. Optically controlled welding system

    NASA Technical Reports Server (NTRS)

    Gordon, Stephen S. (Inventor)

    1989-01-01

    An optically controlled welding system (10) wherein a welding torch (12) having through-the-torch viewing capabilities is provided with an optical beam splitter (56) to create a transmitted view and a reflective view of a welding operation. These views are converted to digital signals which are then processed and utilized by a computerized robotic welder (15) to make the welding torch responsive thereto. Other features includes an actively cooled electrode holder (26) which minimizes a blocked portion of the view by virtue of being constructed of a single spoke or arm (28) and a weld pool contour detector (14) comprising a laser beam directed onto the weld pool with the position of specular radiation reflected therefrom being characteristic of a penetrated or unpenetrated condition of the weld pool.

  5. Optically controlled welding system

    NASA Technical Reports Server (NTRS)

    Gordon, Stephen S. (Inventor)

    1988-01-01

    An optically controlled welding system wherein a welding torch having through-the-torch viewing capabilities is provided with an optical beam splitter to create a transmitted view and a reflective view of a welding operation. These views are converted to digital signals which are then processed and utilized by a computerized robotic welder to make the welding torch responsive thereto. Other features include an actively cooled electrode holder which minimizes a blocked portion of the view by virtue of being constructed of a single spoke or arm, and a weld pool contour detector comprising a laser beam directed onto the weld pool with the position of specular radiation reflected therefrom, being characteristic of a penetrated or unpenetrated condition of the weld pool.

  6. Automated and aluminum welding technology

    NASA Astrophysics Data System (ADS)

    Jones, Clyde S.

    1994-10-01

    Automated welding technology and techniques for welding advanced aluminum alloys with potential for industrial and commercial applications have been developed by the National Aeronautics and Space Administration at the Marshall Space Flight Center. These technologies are being offered to private companies for commercial development, and include: Variable polarity plasma arc welding, a welding process that produces high-quality aluminum welds for fabrication of the space shuttle external tank and space station common module structures. This process uses reverse polarity pulses to produce welds virtually free of internal defects. Advanced weld sensor technology, comprised of machine vision-based weld seam tracking that uses both structured and global laser illumination for finding weld joints, even those difficult to discern by the human eye. Weld pool feedback is accomplished with a vision system to measure arc symmetry and molten weld pool geometry. A weld bead profiler trails the welding torch. It provides feedback to the process control system, which records quality control data.

  7. Robotic Welding Of Injector Manifold

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Shelley, D. Mark

    1992-01-01

    Brief report presents history, up through October 1990, of continuing efforts to convert from manual to robotic gas/tungsten arc welding in fabrication of main injector inlet manifold of main engine of Space Shuttle. Includes photographs of welding machinery, welds, and weld preparations. Of interest to engineers considering establishment of robotic-welding facilities.

  8. Single crystals for welding research

    SciTech Connect

    David, S.A.; Boatner, L.A.

    1991-01-01

    Most welds last for many years, but a few fail after a relatively short time. Knowing the reasons why welds fail is important because cracks in welds can threaten the safety of people in buildings, airplanes, ships, automobiles, and power plants. Bad welds can lead to costly, extended shutdowns of industrial facilities such as petroleum refineries. Thus, research on this very important fabrication technology is critical to the multibillion-dollar welding industry. Research at ORNL and elsewhere strives to determine the structural features that make some welds strong and others weak. The goals are to find cost-effective ways to characterize the structure and strength of a new weld, correctly predict whether it will last a long time, and determine the welding conditions most likely to produce high-quality welds. There is more to welding than meets the eye. The cracks that make welds fail result from the complexities of microstructures formed during welding. Thus weld microstructure is linked to weld properties such as mechanical strength. As the hot weld material cools from a liquid into a solid, the crystalline grains grow at different speeds and in different directions, forming a new microstructure. By using single crystals rather than polycrystalline alloys to study different weld microstructures, scientists at ORNL have developed a way to predict more accurately the microstructures of various welds. The results could guide welders in providing the right conditions (correct welding speed, heat input, and weld thickness) for producing safer, higher-quality, and longer-lasting welds.

  9. Dual wire weld feed proportioner

    NASA Technical Reports Server (NTRS)

    Nugent, R. E.

    1968-01-01

    Dual feed mechanism enables proportioning of two different weld feed wires during automated TIG welding to produce a weld alloy deposit of the desired composition. The wires are fed into the weld simultaneously. The relative feed rates of the wires and the wire diameters determine the weld deposit composition.

  10. Seeing Inscriptions on the Shroud of Turin: The Role of Psychological Influences in the Perception of Writing.

    PubMed

    Jordan, Timothy R; Sheen, Mercedes; Abedipour, Lily; Paterson, Kevin B

    2015-01-01

    The Shroud of Turin (hereafter the Shroud) is one of the most widely known and widely studied artifacts in existence, with enormous historical and religious significance. For years, the Shroud has inspired worldwide interest in images on its fabric which appear to be of the body and face of a man executed in a manner consistent with crucifixion, and many believe that these images were formed in the Shroud's fibers during the Resurrection of Jesus of Nazareth. But, more recently, other reports have suggested that the Shroud also contains evidence of inscriptions, and these reports have been used to add crucial support to the view that the Shroud is the burial cloth of Jesus. Unfortunately, these reports of inscriptions are based on marks that are barely visible on the Shroud, even when images are enhanced, and the actual existence of writing on the Shroud is still a matter of considerable debate. Here we discuss previous evidence concerning the psychological processes involved generally in the perception of writing, and especially when letters and words are indistinct. We then report two experiments in which the influence of religious context on perception of inscriptions was addressed specifically, using an image of woven fabric (modern linen) containing no writing and with no religious provenance. This image was viewed in two different contexts: in the Religious Context, participants were informed that the image was of a linen artifact that was important to the Christian faith whereas, in the non-religious Neutral Context, participants were informed that the image was of a simple piece of linen. Both groups were told that the image may contain faint words and were asked to report any words they could see. All participants detected words on the image, and indicated that these words were visible and were able to trace on the image the words they detected. In each experiment, more religious words were detected in the Religious Context condition than in the Neutral

  11. Effects of Hydrocarbon-Based Grease on Rapid Prototype Material Used for Grease Retention Shrouds

    NASA Technical Reports Server (NTRS)

    Zakrajsek, Andrew J.; Valco, Daniel J.; Street, Kenneth W., Jr.

    2010-01-01

    Effects of hydrocarbon-based greases on specific rapid prototype (RP) materials used to fabricate grease retention shrouds (GRS) were explored in this study. Grease retention shrouds are being considered as a way to maintain adequate grease lubrication at the gear mesh in a prototype research transmission system. Due to their design and manufacturing flexibility, rapid prototype materials were chosen for the grease retention shrouds. In order to gain a better understanding of the short and long term effects grease pose on RP materials, research was conducted on the interaction of hydrocarbon-based grease with RP materials. The materials used in this study were durable polyamide (nylon), acrylonitrile butadiene styrene (ABS), and WaterClear 10120. Testing was conducted using Mobilgrease 28 and Syn-Tech 3913G grease (gear coupling grease). These greases were selected due to their regular use with mechanical components. To investigate the effect that grease has on RP materials, the following methods were used to obtain qualitative and quantitative data: Fourier transform infrared spectroscopy (FT-IR), interference profilometer measurements, digital camera imaging, physical shape measurement, and visual observations. To record the changes in the RP materials due to contact with the grease, data was taken before and after the grease application. Results showed that the WaterClear 10120 RP material provided the best resistance to grease penetration as compared to nylon and ABS RP materials. The manufacturing process, and thus resulting surface conditions of the RP material, played a key role in the grease penetration properties and resilience of these materials.

  12. Effects on the efficiency of activated carbon on exposure to welding fumes

    SciTech Connect

    Ghosh, D.

    1995-02-01

    It is the intention of this paper to document that certain types of welding fumes have little or no effect on the effectiveness of the carbon filter air filtration efficiency when directly exposed to a controlled amount of welding fumes for a short-term period. The welding processes studied were restricted to shielded metal arc welding (SMAW), flux cored arc welding (FCAW), gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) processes. Contrary to the SMAW and FCAW processes, the GTAW (or TIG) and the GMAW (or MIG) welding processes do not require the use of flux as part of the overall process. Credit was taken for these processes occurring in inert gas environments and producing minimal amount of smoke. It was concluded that a study involving the SMAW process would also envelop the effects of the TIG and MIG welding processes. The quantity of welding fumes generated during the arc welding process is a function of the particular process, the size and type of electrode, welding machine amperage, and operator proficiency. For this study, the amount of welding for specific testing was equated to the amount of welding normally conducted during plant unit outages. Different welding electrodes were also evaluated, and the subsequent testing was limited to an E7018 electrode which was judged to be representative of all carbon and stainless steel electrodes commonly used at the site. The effect of welding fumes on activated charcoal was tested using a filtration unit complete with prefilters, upstream and downstream high efficiency particulate air (HEPA) filters, and a carbon adsorber section. The complete system was field tested in accordance with ANSI N510 standards prior to exposing the filters and the adsorber bed to welding fumes. The carbon samples were tested at an established laboratory using ASTM D3803-1989 standards.

  13. GTD analysis of the radiation patterns of a prime focus paraboloid with shroud

    NASA Astrophysics Data System (ADS)

    Narasimhan, M. S.; Raghavan, K.; Ramanujam, P.

    1983-09-01

    The uniform geometrical theory of diffraction (UGTD) is employed to analyze the far-field radiation patterns of a prime focus paraboloid with a cylindrical shroud. The blockage of the aperture illumination of the dish by the gooseneck and the primary feed is also taken into account in the analysis. Far-field radiation patterns (theta = 0-180 deg), calculated for a typical prime focus paraboloid with 2 m aperture diameter, designed and fabricated, are compared with the experimentally derived patterns at 8.8 GHz in the E- and H-planes. There is a satisfactory agreement between the two results.

  14. Effects of Shrouded Stator Cavity Flows on Multistage Axial Compressor Aerodynamic Performance

    NASA Technical Reports Server (NTRS)

    Wellborn, Steven R.; Okiishi, Theodore H.

    1996-01-01

    Experiments were performed on a low-speed multistage axial-flow compressor to assess the effects of shrouded stator cavity flows on aerodynamic performance. Five configurations, which involved changes in seal-tooth leakage rates and/or elimination of the shrouded stator cavities, were tested. Data collected enabled differences in overall individual stage and the third stage blade element performance parameters to be compared. The results show conclusively that seal-tooth leakage ran have a large impact on compressor aerodynamic performance while the presence of the shrouded stator cavities alone seemed to have little influence. Overall performance data revealed that for every 1% increase in the seal-tooth clearance to blade-height ratio the pressure rise dropped up to 3% while efficiency was reduced by 1 to 1.5 points. These observed efficiency penalty slopes are comparable to those commonly reported for rotor and cantilevered stator tip clearance variations. Therefore, it appears that in order to correctly predict overall performance it is equally important to account for the effects of seal-tooth leakage as it is to include the influence of tip clearance flows. Third stage blade element performance data suggested that the performance degradation observed when leakage was increased was brought about in two distinct ways. First, increasing seal-tooth leakage directly spoiled the near hub performance of the stator row in which leakage occurred. Second, the altered stator exit now conditions caused by increased leakage impaired the performance of the next downstream stage by decreasing the work input of the downstream rotor and increasing total pressure loss of the downstream stator. These trends caused downstream stages to progressively perform worse. Other measurements were acquired to determine spatial and temporal flow field variations within the up-and-downstream shrouded stator cavities. Flow within the cavities involved low momentum fluid traveling primarily

  15. Accelerated aging of cellulose by laser irradiation. [Development for Shroud of Turin

    SciTech Connect

    Jackson, J.P.; Arthurs, E.; Schwalbe, L.A.; Sega, R.M.; Windish, D.; Long, W.H.; Stappaerts, E.A.

    1988-01-01

    We describe a new technique for studying thermally-induced chemical transformations in cellulose developed for the Shroud of Turin. The apparatus consists of a carbon dioxide laser for heating, an infrared thermometer, and an optical reflectance spectrometer for tracking the progressive discoloration of the sample. To illustrate the technique, we present measurements from a single piece of sample linen along five isotherms in the range 200-290/degree/C. The results are explained in terms of first-order chemical rate theory and a four-step model. From the measurements we derive the activation energies, Arrhenius constants, and reflectivities of the chromophoric states. 4 refs., 2 figs., 1 tab.

  16. Solidification behavior and structure of Al-Cu alloy welds

    SciTech Connect

    Brooks, J.A.; Li, M.; Yang, N.C.Y.

    1997-09-01

    The microsegregation behavior of electron beam (EB) and gas tungsten arc (GTA) welds of Al-Cu alloys covering a range from 0.19 to 7.74 wt% Cu were characterized for dendrite core concentrations and fraction eutectic solidification. Although a single weld speed of 12.7 mm/sec was used, some differences were observed in the segregation behavior of the two weld types. The microsegregation behavior was also modeled using a finite differences technique considering dendrite tip and eutectic undercooling and solid state diffusion. Fairly good agreement was observed between measured and calculated segregation behavior although differences between the two weld types could not be completely accounted for. The concept of dendrite tip undercooling was used to explain the formation of a single through thickness centerline grain in the higher alloy content GTA welds.

  17. Welding arc plasma physics

    NASA Technical Reports Server (NTRS)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  18. Weld electrode cooling study

    NASA Astrophysics Data System (ADS)

    Masters, Robert C.; Simon, Daniel L.

    1999-03-01

    The U.S. auto/truck industry has been mandated by the Federal government to continuously improve their fleet average gas mileage, measured in miles per gallon. Several techniques are typically used to meet these mandates, one of which is to reduce the overall mass of cars and trucks. To help accomplish this goal, lighter weight sheet metal parts, with smaller weld flanges, have been designed and fabricated. This paper will examine the cooling characteristics of various water cooled weld electrodes and shanks used in resistance spot welding applications. The smaller weld flanges utilized in modern vehicle sheet metal fabrications have increased industry's interest in using one size of weld electrode (1/2 inch diameter) for certain spot welding operations. The welding community wants more data about the cooling characteristics of these 1/2 inch weld electrodes. To hep define the cooling characteristics, an infrared radiometer thermal vision system (TVS) was used to capture images (thermograms) of the heating and cooling cycles of several size combinations of weld electrodes under typical production conditions. Tests results will show why the open ended shanks are more suitable for cooling the weld electrode assembly then closed ended shanks.

  19. VPPA weld model evaluation

    NASA Technical Reports Server (NTRS)

    Mccutcheon, Kimble D.; Gordon, Stephen S.; Thompson, Paul A.

    1992-01-01

    NASA uses the Variable Polarity Plasma Arc Welding (VPPAW) process extensively for fabrication of Space Shuttle External Tanks. This welding process has been in use at NASA since the late 1970's but the physics of the process have never been satisfactorily modeled and understood. In an attempt to advance the level of understanding of VPPAW, Dr. Arthur C. Nunes, Jr., (NASA) has developed a mathematical model of the process. The work described in this report evaluated and used two versions (level-0 and level-1) of Dr. Nunes' model, and a model derived by the University of Alabama at Huntsville (UAH) from Dr. Nunes' level-1 model. Two series of VPPAW experiments were done, using over 400 different combinations of welding parameters. Observations were made of VPPAW process behavior as a function of specific welding parameter changes. Data from these weld experiments was used to evaluate and suggest improvements to Dr. Nunes' model. Experimental data and correlations with the model were used to develop a multi-variable control algorithm for use with a future VPPAW controller. This algorithm is designed to control weld widths (both on the crown and root of the weld) based upon the weld parameters, base metal properties, and real-time observation of the crown width. The algorithm exhibited accuracy comparable to that of the weld width measurements for both aluminum and mild steel welds.

  20. Cleaning Internal-Weld Splatter

    NASA Technical Reports Server (NTRS)

    Snodgrass, R.

    1982-01-01

    Splattered metal produced by welding can be easily removed from inaccessible areas by method resembling ball milling. Hard steel balls are vibrated inside welded unit so that they "scrub away" excess metal on interior side of weld joint.

  1. Welding and joining: A compilation

    NASA Technical Reports Server (NTRS)

    1975-01-01

    A compilation is presented of NASA-developed technology in welding and joining. Topics discussed include welding equipment, techniques in welding, general bonding, joining techniques, and clamps and holding fixtures.

  2. Computerized adaptive control weld skate with CCTV weld guidance project

    NASA Technical Reports Server (NTRS)

    Wall, W. A.

    1976-01-01

    This report summarizes progress of the automatic computerized weld skate development portion of the Computerized Weld Skate with Closed Circuit Television (CCTV) Arc Guidance Project. The main goal of the project is to develop an automatic welding skate demonstration model equipped with CCTV weld guidance. The three main goals of the overall project are to: (1) develop a demonstration model computerized weld skate system, (2) develop a demonstration model automatic CCTV guidance system, and (3) integrate the two systems into a demonstration model of computerized weld skate with CCTV weld guidance for welding contoured parts.

  3. EVALUATION OF CONSTANT CURRENT WELD CONTROL FOR PINCH WELDING

    SciTech Connect

    Korinko, P; STANLEY, S; HOWARD, H

    2005-10-11

    Modern weld controllers typically use current to control the weld process. SRS uses a legacy voltage control method. This task was undertaken to determine if the improvements in the weld control equipment could be implemented to provide improvements to the process control. The constant current mode of operation will reduce weld variability by about a factor of 4. The constant voltage welds were slightly hotter than the constant current welds of the same nominal current. The control mode did not appear to adversely affect the weld quality, but appropriate current ranges need to be established and a qualification methodology for both welding and shunt calibrations needs to be developed and documented.

  4. Mississippi Curriculum Framework for Welding (Program CIP: 48.0508--Welder/Welding Technologist). Secondary Programs.

    ERIC Educational Resources Information Center

    Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.

    This document, which reflects Mississippi's statutory requirement that instructional programs be based on core curricula and performance-based assessment, contains outlines of the instructional units required in local instructional management plans and daily lesson plans for welding I and II. Presented first are a program description and course…

  5. Effects of Contextual Information on Seeing Pareidolic Religious Inscriptions on an Artifact: Implications for the Shroud of Turin.

    PubMed

    Sheen, Mercedes; Jordan, Timothy R

    2015-12-01

    Several reports suggest that images of the Shroud of Turin contain faint religious inscriptions that support the view that the Shroud has special religious significance. Against this background, we investigated effects of contextual information on detecting religious inscriptions using an image of plain modern linen with no religious provenance and containing no writing. The image was viewed in three contexts: In the Neutral Context, participants were told that the image was of a simple piece of linen; in the Religious Context, participants were told that the image was of an important religious artifact; and in the Religious Context + Options condition, participants were also given plausible word options. Very few words were detected in the Neutral Context, significantly more in the Religious Context, and most in the Religious Context+Options condition. Some implications of these findings for reports of inscriptions in the context-laden conditions surrounding the Shroud of Turin are discussed. PMID:26562867

  6. Ultrasonic Stir Welding

    NASA Technical Reports Server (NTRS)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  7. Welding in Space Workshop

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.

    1990-01-01

    The potential was discussed for welding in space, its advantages and disadvantages, and what type of programs can benefit from the capability. Review of the various presentations and comments made in the course of the workshop suggests several routes to obtaining a better understanding of how welding processes can be used in NASA's initiatives in space. They are as follows: (1) development of a document identifying well processes and equipment requirements applicable to space and lunar environments; (2) more demonstrations of welding particular hardware which are to be used in the above environments, especially for space repair operations; (3) increased awareness among contractors responsible for building space equipment as to the potential for welding operations in space and on other planetary bodies; and (4) continuation of space welding research projects is important to maintain awareness within NASA that welding in space is viable and beneficial.

  8. Physical Modeling of Slag `Eye' in an Inert Gas-Shrouded Tundish Using Dimensional Analysis

    NASA Astrophysics Data System (ADS)

    Chatterjee, Saikat; Chattopadhyay, Kinnor

    2016-02-01

    The formation of an exposed eye in the gas-stirred metallurgical vessels such as ladle or tundish is a common observation. Although gas stirring results in proper homogenization of melt composition and temperature, the resulting exposed eye leads to higher heat losses, re-oxidation of liquid steel, and formation of inclusions. Most of the previous research related to slag eye were carried out explicitly for ladles. In the present work, a large number of experiments were performed to measure the slag eye area in full scale and one-third scale water models of an inert gas-shrouded tundish under various operating conditions. Based on the polynomial regression of experimental data, and the method of dimensional analysis, correlations for diameter of gas bubbles and plume velocity were developed. Subsequently, these results were used to obtain correlations for the slag eye area, and critical gas flow rate in an inert gas-shrouded tundish in terms of the operational parameters viz., gas flow rate, thickness of the slag and melt baths, along with the physical properties of the liquids viz., kinematic viscosity and density. It was observed that the dimensionless slag eye area can be expressed in terms of dimensionless numbers such as the density ratio, Froude number, and Reynolds number.

  9. Image formation mechanism on the Shroud of Turin: a solar reflex radiation model (the optical aspect).

    PubMed

    Mouraviev, S N

    1997-12-01

    Unprejudiced logical analysis of the main available data, in the first instance, those collected in 1978 by the American interdisciplinary team known as STURP, suggests that the image of the dead man on the Shroud of Turin resulted from (a) the reflection by the anointed body of transmitted solar rays and their projection onto the inner side of the cloth and (b) the chemical registration of this reflex image by the topmost fibers of the linen, probably with a water or oil solution of aloes and myrrh acting as a catalyzer. This reflex radiation model requires the following: (1) action at the shortest possible distance (i.e., a maximum clinging of the Shroud to the body except for a narrow intervening liquid film), which explains the high resolution and the absence of serious distortions, and (2) double exposure-of both the face and the back-of the enveloped corpse to the sun, which accounts for the presence and optical symmetry of both the frontal and the dorsal images. An attempt is also made to reinterpret the so-called three-dimensional information encoded in the image. Although some chemical issues are also mentioned and a historical reconstruction of the burial procedure is suggested, first and foremost the optical aspect of this mechanism is addressed here. PMID:18264452

  10. Force and moment rotordynamic coefficients for pump-impeller shroud surfaces

    NASA Technical Reports Server (NTRS)

    Childs, Dara W.

    1987-01-01

    Governing equations of motion are derived for a bulk-flow model of the leakage path between an impeller shroud and a pump housing. The governing equations consist of a path-momentum, a circumferential - momentum, and a continuity equation. The fluid annulus between the impeller shroud and pump housing is assumed to be circumferentially symmetric when the impeller is centered; i.e., the clearance can vary along the pump axis but does not vary in the circumferential direction. A perturbation expansion of the governing equations in the eccentricity ratio yields a set of zeroth and first-order governing equations. The zeroth-order equations define the leaking rate and the circumferential and path velocity distributions and pressure distributions for a centered impeller position. The first-order equations define the perturbations in the velocity and pressure distributions due to either a radial-displacement perturbation or a tilt perturbation of the impeller. Integration of the perturbed pressure and shear-stress distribution acting on the rotor yields the reaction forces and moments acting on the impeller face.

  11. The Most Luminous Object in the Universe: Shrouded Quasar or Proto-Galaxy

    NASA Technical Reports Server (NTRS)

    Heckman, Timothy M.

    1999-01-01

    We have used ASCA to observe the IRAS source FSC 10214+4724, which is identified with a galaxy at a redshift of 2.286. When first discovered, it was believed to be the most luminous object in the universe. Subsequent HST images have established that it is gravitationally-lensed by a foreground cluster. It is still a very powerful object, but not extraordinarily so. Observations at other wavebands have not established whether it is a dust-shrouded quasar or a young, massive galaxy in the process of formation. Since quasars are strong emitters of hard X-rays, while proto-galaxies would not be, and since the opacity of gas and dust is relatively small in the energy regime probed by ASCA (3 to 30 keV in the galaxy rest frame), we undertook these observations to search for a heavily shrouded quasar that might be invisible at lower energies. However, the observations did not detect any emission from this object. This either means that the galaxy is in fact powered by a starburst or that the putative quasar is located behind a very high column density of absorbing gas (N_H > 10(exp 25)/sq cm), so that not even hard X-rays are transmitted. A hidden quasar should be visible in reflected light in X-ray data of higher sensitivity. Observations with NASA's Chandra X-ray Observatory or ESA's XMM are required to settle the matter. No publication resulted from our null result.

  12. Laser velocimeter measurements in shrouded and unshrouded radial flow pump impellers

    NASA Technical Reports Server (NTRS)

    Hamkins, C. P.; Flack, R. D.

    1986-01-01

    Shrouded and unshrouded versions of a four-vaned radial flow impeller with a design flow coefficient of 0.063 were tested in a volute pump using a two-component frequency-shifted laser velocimeter. Velocity profiles were measured at six flow rates and at four radial and six circumferential positions in the volute. The variations of the velocity from blade to blade and in the axial direction were measured and are presented. A passage vortex caused by tip leakage and relative casing wall velocity was found in the unshrouded impeller. The tip leakage did not accumulate in the suction wake region; the suction wake region was only 30 to 50 percent as large in the unshrouded impeller as compared to the shrouded impeller. The slip was 30 percent higher in the unshrouded impeller and the variation of slip with flow rate is presented. At no measured position in the impellers did the slip factor reach unity; the closest approach was 0.90. Reverse loadings of the vanes at outer radii were found for flow rates below the impeller/volute matching point for both impellers.

  13. Design and performance of a centimetre-scale shrouded wind turbine for energy harvesting

    NASA Astrophysics Data System (ADS)

    Howey, D. A.; Bansal, A.; Holmes, A. S.

    2011-08-01

    A miniature shrouded wind turbine aimed at energy harvesting for power delivery to wireless sensors in pipes and ducts is presented. The device has a rotor diameter of 2 cm, with an outer diameter of 3.2 cm, and generates electrical power by means of an axial-flux permanent magnet machine built into the shroud. Fabrication was accomplished using a combination of traditional machining, rapid prototyping, and flexible printed circuit board technology for the generator stator, with jewel bearings providing low friction and start up speed. Prototype devices can operate at air speeds down to 3 m s-1, and deliver between 80 µW and 2.5 mW of electrical power at air speeds in the range 3-7 m s-1. Experimental turbine performance curves, obtained by wind tunnel testing and corrected for bearing losses using data obtained in separate vacuum run-down tests, are compared with the predictions of an elementary blade element momentum (BEM) model. The two show reasonable agreement at low tip speed ratios. However, in experiments where a maximum could be observed, the maximum power coefficient (~9%) is marginally lower than predicted from the BEM model and occurs at a lower than predicted tip speed ratio of around 0.6.

  14. Reflection of illumination laser from gas metal arc weld pool surface

    NASA Astrophysics Data System (ADS)

    Ma, Xiaoji; Zhang, Yu Ming

    2009-11-01

    The weld pool is the core of the welding process where complex welding phenomena originate. Skilled welders acquire their process feedback primarily from the weld pool. Observation and measurement of the three-dimensional weld pool surface thus play a fundamental role in understanding and future control of complex welding processes. To this end, a laser line is projected onto the weld pool surface in pulsed gas metal arc welding (GMAW) and an imaging plane is used to intercept its reflection from the weld pool surface. Resultant images of the reflected laser are analyzed and it is found that the weld pool surface in GMAW does specularly reflect the projected laser as in gas tungsten arc welding (GTAW). Hence, the weld pool surface in GMAW is also specular and it is in principle possible that it may be observed and measured by projecting a laser pattern and then intercepting and imaging the reflection from it. Due to high frequencies of surface fluctuations, GMAW requires a relatively short time to image the reflected laser.

  15. WELDED JACKETED URANIUM BODY

    DOEpatents

    Gurinsky, D.H.

    1958-08-26

    A fuel element is presented for a neutronic reactor and is comprised of a uranium body, a non-fissionable jacket surrounding sald body, thu jacket including a portion sealed by a weld, and an inclusion in said sealed jacket at said weld of a fiux having a low neutron capture cross-section. The flux is provided by combining chlorine gas and hydrogen in the intense heat of-the arc, in a "Heliarc" welding muthod, to form dry hydrochloric acid gas.

  16. Dual wire welding torch and method

    DOEpatents

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

    2009-04-28

    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  17. Seeing Inscriptions on the Shroud of Turin: The Role of Psychological Influences in the Perception of Writing

    PubMed Central

    Jordan, Timothy R.; Sheen, Mercedes; Abedipour, Lily; Paterson, Kevin B.

    2015-01-01

    The Shroud of Turin (hereafter the Shroud) is one of the most widely known and widely studied artifacts in existence, with enormous historical and religious significance. For years, the Shroud has inspired worldwide interest in images on its fabric which appear to be of the body and face of a man executed in a manner consistent with crucifixion, and many believe that these images were formed in the Shroud’s fibers during the Resurrection of Jesus of Nazareth. But, more recently, other reports have suggested that the Shroud also contains evidence of inscriptions, and these reports have been used to add crucial support to the view that the Shroud is the burial cloth of Jesus. Unfortunately, these reports of inscriptions are based on marks that are barely visible on the Shroud, even when images are enhanced, and the actual existence of writing on the Shroud is still a matter of considerable debate. Here we discuss previous evidence concerning the psychological processes involved generally in the perception of writing, and especially when letters and words are indistinct. We then report two experiments in which the influence of religious context on perception of inscriptions was addressed specifically, using an image of woven fabric (modern linen) containing no writing and with no religious provenance. This image was viewed in two different contexts: in the Religious Context, participants were informed that the image was of a linen artifact that was important to the Christian faith whereas, in the non-religious Neutral Context, participants were informed that the image was of a simple piece of linen. Both groups were told that the image may contain faint words and were asked to report any words they could see. All participants detected words on the image, and indicated that these words were visible and were able to trace on the image the words they detected. In each experiment, more religious words were detected in the Religious Context condition than in the Neutral

  18. IR Spot Weld Inspect

    SciTech Connect

    Chen, Jian; Feng, Zhili

    2014-01-01

    In automotive industry, destructive inspection of spot welds is still the mandatory quality assurance method due to the lack of efficient non-destructive evaluation (NDE) tools. However, it is costly and time-consuming. Recently at ORNL, a new NDE prototype system for spot weld inspection using infrared (IR) thermography has been developed to address this problem. This software contains all the key functions that ensure the NDE system to work properly: system input/output control, image acquisition, data analysis, weld quality database generation and weld quality prediction, etc.

  19. Robot welding process control

    NASA Technical Reports Server (NTRS)

    Romine, Peter L.

    1991-01-01

    This final report documents the development and installation of software and hardware for Robotic Welding Process Control. Primary emphasis is on serial communications between the CYRO 750 robotic welder, Heurikon minicomputer running Hunter & Ready VRTX, and an IBM PC/AT, for offline programming and control and closed-loop welding control. The requirements for completion of the implementation of the Rocketdyne weld tracking control are discussed. The procedure for downloading programs from the Intergraph, over the network, is discussed. Conclusions are made on the results of this task, and recommendations are made for efficient implementation of communications, weld process control development, and advanced process control procedures using the Heurikon.

  20. IR Spot Weld Inspect

    Energy Science and Technology Software Center (ESTSC)

    2014-01-01

    In automotive industry, destructive inspection of spot welds is still the mandatory quality assurance method due to the lack of efficient non-destructive evaluation (NDE) tools. However, it is costly and time-consuming. Recently at ORNL, a new NDE prototype system for spot weld inspection using infrared (IR) thermography has been developed to address this problem. This software contains all the key functions that ensure the NDE system to work properly: system input/output control, image acquisition, datamore » analysis, weld quality database generation and weld quality prediction, etc.« less

  1. Physics of Fusion Welding

    NASA Technical Reports Server (NTRS)

    Nunes, A. C., Jr.

    1986-01-01

    Applicabilities and limitations of three techniques analyzed. NASA technical memorandum discusses physics of electron-beam, gas/ tungsten-arc, and laser-beam welding. From comparison of capabilities and limitations of each technique with regard to various welding conditions and materials, possible to develop criteria for selecting best welding technique in specific application. All three techniques classified as fusion welding; small volume of workpiece melted by intense heat source. Heat source moved along seam, leaving in wake solid metal that joins seam edges together.

  2. Electric arc welding gun

    DOEpatents

    Luttrell, Edward; Turner, Paul W.

    1978-01-01

    This invention relates to improved apparatus for arc welding an interior joint formed by intersecting tubular members. As an example, the invention is well suited for applications where many similar small-diameter vertical lines are to be welded to a long horizontal header. The improved apparatus includes an arc welding gun having a specially designed welding head which is not only very compact but also produces welds that are essentially free from rolled-over solidified metal. The welding head consists of the upper end of the barrel and a reversely extending electrode holder, or tip, which defines an acute angle with the barrel. As used in the above-mentioned example, the gun is positioned to extend upwardly through the vertical member and the joint to be welded, with its welding head disposed within the horizontal header. Depending on the design of the welding head, the barrel then is either rotated or revolved about the axis of the vertical member to cause the electrode to track the joint.

  3. Explosive Welding of Pipes

    NASA Astrophysics Data System (ADS)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga

    2013-06-01

    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  4. Exposure to inhalable, respirable, and ultrafine particles in welding fume.

    PubMed

    Lehnert, Martin; Pesch, Beate; Lotz, Anne; Pelzer, Johannes; Kendzia, Benjamin; Gawrych, Katarzyna; Heinze, Evelyn; Van Gelder, Rainer; Punkenburg, Ewald; Weiss, Tobias; Mattenklott, Markus; Hahn, Jens-Uwe; Möhlmann, Carsten; Berges, Markus; Hartwig, Andrea; Brüning, Thomas

    2012-07-01

    This investigation aims to explore determinants of exposure to particle size-specific welding fume. Area sampling of ultrafine particles (UFP) was performed at 33 worksites in parallel with the collection of respirable particles. Personal sampling of respirable and inhalable particles was carried out in the breathing zone of 241 welders. Median mass concentrations were 2.48 mg m(-3) for inhalable and 1.29 mg m(-3) for respirable particles when excluding 26 users of powered air-purifying respirators (PAPRs). Mass concentrations were highest when flux-cored arc welding (FCAW) with gas was applied (median of inhalable particles: 11.6 mg m(-3)). Measurements of particles were frequently below the limit of detection (LOD), especially inside PAPRs or during tungsten inert gas welding (TIG). However, TIG generated a high number of small particles, including UFP. We imputed measurements welding fume. Concentrations were mainly predicted by the welding process and were significantly higher when local exhaust ventilation (LEV) was inefficient or when welding was performed in confined spaces. Substitution of high-emission techniques like FCAW, efficient LEV, and using PAPRs where applicable can reduce exposure to welding fume. However, harmonizing the different exposure metrics for UFP (as particle counts) and for the respirable or inhalable fraction of the welding fume (expressed as their mass) remains challenging. PMID:22539559

  5. Exposure to Inhalable, Respirable, and Ultrafine Particles in Welding Fume

    PubMed Central

    Pesch, Beate

    2012-01-01

    This investigation aims to explore determinants of exposure to particle size-specific welding fume. Area sampling of ultrafine particles (UFP) was performed at 33 worksites in parallel with the collection of respirable particles. Personal sampling of respirable and inhalable particles was carried out in the breathing zone of 241 welders. Median mass concentrations were 2.48 mg m−3 for inhalable and 1.29 mg m−3 for respirable particles when excluding 26 users of powered air-purifying respirators (PAPRs). Mass concentrations were highest when flux-cored arc welding (FCAW) with gas was applied (median of inhalable particles: 11.6 mg m−3). Measurements of particles were frequently below the limit of detection (LOD), especially inside PAPRs or during tungsten inert gas welding (TIG). However, TIG generated a high number of small particles, including UFP. We imputed measurements welding fume. Concentrations were mainly predicted by the welding process and were significantly higher when local exhaust ventilation (LEV) was inefficient or when welding was performed in confined spaces. Substitution of high-emission techniques like FCAW, efficient LEV, and using PAPRs where applicable can reduce exposure to welding fume. However, harmonizing the different exposure metrics for UFP (as particle counts) and for the respirable or inhalable fraction of the welding fume (expressed as their mass) remains challenging. PMID:22539559

  6. Support arrangements for core modules of nuclear reactors. [PWR

    DOEpatents

    Bollinger, L.R.

    1983-11-03

    A support arrangement is provided for the core modules of a nuclear reactor which provides support access through the control drive mechanisms of the reactor. This arrangement provides axial support of individual reactor core modules from the pressure vessel head in a manner which permits attachment and detachment of the modules from the head to be accomplished through the control drive mechanisms after their leadscrews have been removed. The arrangement includes a module support nut which is suspended from the pressure vessel head and screw threaded to the shroud housing for the module. A spline lock prevents loosening of the screw connection. An installation tool assembly, including a cell lifting and preloading tool and a torquing tool, fits through the control drive mechanism and provides lifting of the shroud housing while disconnecting the spline lock, as well as application of torque to the module support nut.

  7. Support arrangement for core modules of nuclear reactors

    DOEpatents

    Bollinger, Lawrence R.

    1987-01-01

    A support arrangement is provided for the core modules of a nuclear reactor which provides support access through the control drive mechanisms of the reactor. This arrangement provides axial support of individual reactor core modules from the pressure vessel head in a manner which permits attachment and detachment of the modules from the head to be accomplished through the control drive mechanisms after their leadscrews have been removed. The arrangement includes a module support nut which is suspended from the pressure vessel head and screw threaded to the shroud housing for the module. A spline lock prevents loosening of the screw connection. An installation tool assembly, including a cell lifting and preloading tool and a torquing tool, fits through the control drive mechanism and provides lifting of the shroud housing while disconnecting the spline lock, as well as application of torque to the module support nut.

  8. Improved diffusion welding and roll welding of titanium alloys

    NASA Technical Reports Server (NTRS)

    Holko, K. H.

    1973-01-01

    Auto-vacuum cleaning technique was applied to titanium parts prior to welding. This provides oxide-free welding surfaces. Diffusion welding can be accomplished in as little as five minutes of hot pressing. Roll welding can be accomplished with only ten percent deformation.

  9. Sorting Titanium Welding Rods

    NASA Technical Reports Server (NTRS)

    Ross, W. D., Jr.; Brown, R. L.

    1985-01-01

    Three types of titanium welding wires identified by their resistance to current flow. Welding-wire tester quickly identifies unknown titaniumalloy wire by touching wire with test probe, and comparing meter response with standard response. Before touching wire, tip of test probe dipped into an electrolyte.

  10. DC arc weld starter

    DOEpatents

    Campiotti, Richard H.; Hopwood, James E.

    1990-01-01

    A system for starting an arc for welding uses three DC power supplies, a high voltage supply for initiating the arc, an intermediate voltage supply for sustaining the arc, and a low voltage welding supply directly connected across the gap after the high voltage supply is disconnected.

  11. Advanced Welding Torch

    NASA Technical Reports Server (NTRS)

    1996-01-01

    In order to more easily join the huge sections of the Space Shuttle external tank, Marshall Space Flight Center initiated development of the existing concept of Variable Polarity Plasma Arc (VPPA) welding. VPPA welding employs a variable current waveform that allows the system to operate for preset time increments in either of two polarity modes for effective joining of light alloys.

  12. Explosive Welding of Pipes

    NASA Astrophysics Data System (ADS)

    Burtseva, Olga

    2007-06-01

    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe. Model experiments with pipes having radii R = 57 mm confirmed results of the calculations and the possibility in principle to weld pipes by explosion with use of water as filler. Reduction of pipe diameter after dynamic loading and explosive welding was ˜2%.

  13. Welding: Scope and Sequence.

    ERIC Educational Resources Information Center

    Nashville - Davidson County Metropolitan Public Schools, TN.

    Intended for use by all welding instructors in the Metropolitan Nashville Public Schools, this guide provides a sequential listing of course content and scope. A course description provides a brief overview of the content of the courses offered in the welding program. General course objectives are then listed. Outlines of the course content are…

  14. Laser Welding in Space

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Kaukler, William F.

    1989-01-01

    Solidification type welding process experiments in conditions of microgravity were performed. The role of convection in such phenomena was examined and convective effects in the small volumes obtained in the laser weld zone were observed. Heat transfer within the weld was affected by acceleration level as indicated by the resulting microstructure changes in low gravity. All experiments were performed such that both high and low gravity welds occurred along the same weld beam, allowing the effects of gravity alone to be examined. Results indicate that laser welding in a space environment is feasible and can be safely performed IVA or EVA. Development of the hardware to perform the experiment in a Hitchhiker-g platform is recomended as the next step. This experiment provides NASA with a capable technology for welding needs in space. The resources required to perform this experiment aboard a Shuttle Hitchhiker-pallet are assessed. Over the four year period 1991 to 1994, it is recommended that the task will require 13.6 manyears and $914,900. In addition to demonstrating the technology and ferreting out the problems encountered, it is suggested that NASA will also have a useful laser materials processing facility for working with both the scientific and the engineering aspects of materials processing in space. Several concepts are also included for long-term optimization of available solar power through solar pumping solid state lasers directly for welding power.

  15. Vocational Preparation Curriculum: Welding.

    ERIC Educational Resources Information Center

    Usoro, Hogan

    Designed to be a workable guide for instructors serving the occupational needs of various categories of disadvantaged and handicapped students, this welding curriculum contains fourteen units of self-paced and self-contained instructional materials. The instructional units cover the following topics: job opportunities in welding, safety rules in…

  16. Welding Tubes In Place

    NASA Technical Reports Server (NTRS)

    Meredith, R.

    1984-01-01

    Special welding equipment joins metal tubes that carry pressurized cyrogenic fluids. Equipment small enough to be used in confined spaces in which such tubes often mounted. Welded joints lighter in weight and more leak-proof than joints made with mechanical fittings.

  17. Fine welding with lasers.

    PubMed

    MacLellan, D

    2008-01-01

    The need for micro joining metallic alloys for surgical instruments, implants and advanced medical devices is driving a rapid increase in the implementation of laser welding technology in research, development and volume production. This article discusses the advantages of this welding method and the types of lasers used in the process. PMID:18557404

  18. Weld-Fill Program

    NASA Technical Reports Server (NTRS)

    Maslakowski, John E.

    1994-01-01

    ROCKFILL is software that calculates key robot weld information. Its easy-to-use menu system enables robot operator to estimate better number of passes, amount of wire, arc time, and amount of heat put into particular weld. Designed to operate on work-cell personal computer of robot and requires no documentation or training. Written in C language.

  19. The effect of welding parameters on penetration in GTA welds

    SciTech Connect

    Shirali, A.A. ); Mills, K.C. )

    1993-07-01

    The effect of various welding parameters on the penetration of GTA welds has been investigated. Increases in welding speed were found to reduce penetration; however, increases in welding current were observed to increase the penetration in high sulfur (HS) casts and decrease penetration in low sulfur (LS) steels. Plots of penetration as a function of increasing linear energy (the heat supplied per unit length of weld) revealed a similar trend with increased penetration in HS casts, but the penetration in LS casts was unaffected by increases in linear energy. These results support the Burgardt-Heiple proposition that changes in welding parameters on penetration can be explained in terms of their effect, sequentially, on the temperature gradient and the Marangoni forces operating in the weld pool. Increases in arc length were found to decrease weld penetration regardless of the sulfur concentration of the steel, and the effects of electrode geometry and welding position on weld penetration were also investigated.

  20. A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel PART I : Proposal of a heat source model

    NASA Astrophysics Data System (ADS)

    Kim, Jae Woong; Jang, Beom Seon; Kim, Yong Tai; Chun, Kwang San

    2013-09-01

    The use of I-Core sandwich panel has increased in cruise ship deck structure since it can provide similar bending strength with conventional stiffened plate while keeping lighter weight and lower web height. However, due to its thin plate thickness, i.e. about 4~6 mm at most, it is assembled by high power CO2 laser welding to minimize the welding deformation. This research proposes a volumetric heat source model for T-joint of the I-Core sandwich panel and a method to use shell element model for a thermal elasto-plastic analysis to predict welding deformation. This paper, Part I, focuses on the heat source model. A circular cone type heat source model is newly suggested in heat transfer analysis to realize similar melting zone with that observed in experiment. An additional suggestion is made to consider negative defocus, which is commonly applied in T-joint laser welding since it can provide deeper penetration than zero defocus. The proposed heat source is also verified through 3D thermal elasto-plastic analysis to compare welding deformation with experimental results. A parametric study for different welding speeds, defocus values, and welding powers is performed to investigate the effect on the melting zone and welding deformation. In Part II, focuses on the proposed method to employ shell element model to predict welding deformation in thermal elasto-plastic analysis instead of solid element model.

  1. Experimental and analytical study of ceramic-coated turbine-tip shroud seals for small turbine engines

    NASA Technical Reports Server (NTRS)

    Biesiadny, T. J.; Mcdonald, G. E.; Hendricks, R. C.; Little, J. K.; Robinson, R. A.; Klann, G. A.; Lassow, E. S.

    1985-01-01

    The results of an experimental and analytical evaluation of ceramic turbine tip shrouds within a small turbine engine operating environment are presented. The ceramic shrouds were subjected to 1001 cycles between idle and high power and steady-state conditions for a total of 57.8 engine hr. Posttest engine inspection revealed mud-flat surface cracking, which was attributed to microcracking under tension with crack penetration to the ceramic and bond coat interface. Sections and micrographs tend to corroborate the thesis. The engine test data provided input to a thermomechanical analysis to predict temperature and stress profiles throughout the ceramic gas-path seal. The analysis predicts cyclic thermal stresses large enough to cause the seal to fail. These stresses are, however, mitigated by inelastic behavior of the shroud materials and by the microfracturing that tensile stresses produce. Microfracturing enhances shroud longevity during early life but provides the failure mechanism during life but provides the failure mechanism during extended life when coupled with the time dependent inelastic materials effects.

  2. Method for welding beryllium

    DOEpatents

    Dixon, R.D.; Smith, F.M.; O`Leary, R.F.

    1997-04-01

    A method is provided for joining beryllium pieces which comprises: depositing aluminum alloy on at least one beryllium surface; contacting that beryllium surface with at least one other beryllium surface; and welding the aluminum alloy coated beryllium surfaces together. The aluminum alloy may be deposited on the beryllium using gas metal arc welding. The aluminum alloy coated beryllium surfaces may be subjected to elevated temperatures and pressures to reduce porosity before welding the pieces together. The aluminum alloy coated beryllium surfaces may be machined into a desired welding joint configuration before welding. The beryllium may be an alloy of beryllium or a beryllium compound. The aluminum alloy may comprise aluminum and silicon. 9 figs.

  3. Welding Sensor System

    NASA Technical Reports Server (NTRS)

    1993-01-01

    A system originally designed for welding components of the huge Space Shuttle external tank led to a laser-based automated welder for industrial use. A laser sensor tracks the seam where two pieces of metal are to be joined, measures gaps, misfits and automatically corrects welding of torch distance and height. A small industrial computer translates the sensor's information to the weld head and records and displays weld data for control purposes and analysis. The system was modified for commercial use by Marshall Space Flight Center (MSFC), Martin Marietta and Applied Research, Inc., which produces the commercial system. Applications are in industrial welding processes that require repetitive operations and a high degree of reliability.

  4. Welds in thermoplastic composite materials

    NASA Astrophysics Data System (ADS)

    Taylor, N. S.

    Welding methods are reviewed that can be effectively used for joining of thermoplastic composites and continuous-fiber thermoplastics. Attention is given to the use of ultrasonic, vibration, hot-plate, resistance, and induction welding techniques. The welding techniques are shown to provide complementary weld qualities for the range of thermoplastic materials that are of interest to industrial and technological applications.

  5. Alternating-Polarity Arc Welding

    NASA Technical Reports Server (NTRS)

    Schwinghamer, R. J.

    1987-01-01

    Brief reversing polarity of welding current greatly improves quality of welds. NASA technical memorandum recounts progress in art of variable-polarity plasma-arc (VPPA) welding, with emphasis on welding of aluminum-alloy tanks. VPPA welders offer important advantages over conventional single-polarity gas/tungsten arc welders.

  6. Vacuum Gas Tungsten Arc Welding

    NASA Technical Reports Server (NTRS)

    Weeks, J. L.; Todd, D. T.; Wooten, J. R.

    1997-01-01

    A two-year program investigated vacuum gas tungsten arc welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. After a vacuum chamber and GTAW power supply were modified, several difficult-to-weld materials were studied and key parameters developed. Finally, Incoloy 903 weld overlays were produced without microfissures.

  7. Ultrasonic seam welding. Final report

    SciTech Connect

    Darner, G.S.

    1980-06-01

    Ultrasonic seam welding has been evaluated for making continuous seam welds on aluminum and copper-foil conductors. A seam welding system has been designed and fabricated, weldable material combinations have been identified, and the process parameters for welding materials applicable to flat cable production have been established.

  8. Argon Welding Inside A Workpiece

    NASA Technical Reports Server (NTRS)

    Morgan, Gene E.

    1988-01-01

    Canopies convert large hollow workpiece into inert-gas welding chamber. Large manifold serves welding chamber for attachment of liner parts in argon atmosphere. Every crevice, opening and passageway provided with argon-rich environment. Weld defects and oxidation dramatically reduced; also welding time reduced.

  9. Solidification of underwater wet welds

    SciTech Connect

    Pope, A.M.; Medeiros, R.C. de; Liu, S.

    1995-12-31

    It is well known that the shape of a weld pool can influence the microstructure and segregation pattern of the final solidified weld metal. Mechanical properties and susceptibility to defects are consequently affected by the solidification mode of the weld. In this work the solidification behavior of weld beads deposited in air and underwater wet welding using rutile electrodes were compared. The welds were deposited by gravity feed, on low carbon, manganese steel plates using similar welding conditions. Macroscopic observation of the weld craters showed that welds deposited in air presented an elliptical weld pool. The underwater wet welds, on the other hand, solidified with a tear drop shape. Although the welds differed in shape, their lengths were approximately the same. Microscopic examinations carried out on transverse, normal and longitudinal sections revealed a coarser columnar grain structure in the underwater welds. These results suggest that the tear-drop shaped pool induced solidification in a preferred orientation with segregation more likely in welds deposited under wet conditions. This change in weld pool geometry can be explained by the surface heat loss conditions that occur in a wet weld: slower when covered by the steam bubble and faster in the region in contact with water behind the pool.

  10. Prediction of Weld Penetration in FCAW of HSLA steel using Artificial Neural Networks

    NASA Astrophysics Data System (ADS)

    Asl, Y. Dadgar; Mostafa, N. B.; Panahizadeh R., V.; Seyedkashi, S. M. H.

    2011-01-01

    Flux-cored arc welding (FCAW) is a semiautomatic or automatic arc welding process that requires a continuously-fed consumable tubular electrode containing a flux. The main FCAW process parameters affecting the depth of penetration are welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed. Shallow depth of penetration may contribute to failure of a welded structure since penetration determines the stress-carrying capacity of a welded joint. To avoid such occurrences; the welding process parameters influencing the weld penetration must be properly selected to obtain an acceptable weld penetration and hence a high quality joint. Artificial neural networks (ANN), also called neural networks (NN), are computational models used to express complex non-linear relationships between input and output data. In this paper, artificial neural network (ANN) method is used to predict the effects of welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed on weld penetration depth in gas shielded FCAW of a grade of high strength low alloy steel. 32 experimental runs were carried out using the bead-on-plate welding technique. Weld penetrations were measured and on the basis of these 32 sets of experimental data, a feed-forward back-propagation neural network was created. 28 sets of the experiments were used as the training data and the remaining 4 sets were used for the testing phase of the network. The ANN has one hidden layer with eight neurons and is trained after 840 iterations. The comparison between the experimental results and ANN results showed that the trained network could predict the effects of the FCAW process parameters on weld penetration adequately.

  11. Prediction of Weld Penetration in FCAW of HSLA steel using Artificial Neural Networks

    SciTech Connect

    Asl, Y. Dadgar; Mostafa, N. B.; Panahizadeh, V. R.; Seyedkashi, S. M. H.

    2011-01-17

    Flux-cored arc welding (FCAW) is a semiautomatic or automatic arc welding process that requires a continuously-fed consumable tubular electrode containing a flux. The main FCAW process parameters affecting the depth of penetration are welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed. Shallow depth of penetration may contribute to failure of a welded structure since penetration determines the stress-carrying capacity of a welded joint. To avoid such occurrences; the welding process parameters influencing the weld penetration must be properly selected to obtain an acceptable weld penetration and hence a high quality joint. Artificial neural networks (ANN), also called neural networks (NN), are computational models used to express complex non-linear relationships between input and output data. In this paper, artificial neural network (ANN) method is used to predict the effects of welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed on weld penetration depth in gas shielded FCAW of a grade of high strength low alloy steel. 32 experimental runs were carried out using the bead-on-plate welding technique. Weld penetrations were measured and on the basis of these 32 sets of experimental data, a feed-forward back-propagation neural network was created. 28 sets of the experiments were used as the training data and the remaining 4 sets were used for the testing phase of the network. The ANN has one hidden layer with eight neurons and is trained after 840 iterations. The comparison between the experimental results and ANN results showed that the trained network could predict the effects of the FCAW process parameters on weld penetration adequately.

  12. The Turin Shroud face: the evidence of maxillo-facial trauma.

    PubMed

    Majorana, A; Bardellini, E; Gulino, G; Conti, G; Farronato, G; Rodella, L

    2015-01-01

    The Turin Shroud (TS) is a linen cloth commonly associated with Jesus Christ, his crucifixion and burial. Several medical specialists have debated the injuries of the TS Man, nevertheless there are no detailed and quantitative data about the anatomy of the TS face. The purpose of this study was to analyse the cephalometric measurements of the face image of the TS. The TS face image was acquired by a picture and processed using a cephalometric software, Oris Ceph® (Up to date 2012). The image of the soft tissues was processed in order to obtain skeletal points and a cephalometric analysis of the soft and skeletal tissues was performed. Image processing of the TS face shows that the Man represented in it has undergone a maxillo-facial trauma, especially a left displacement of the mandible, probably due to temporo-mandibular joint lesions. This condition has not been described before, despite several studies on the subject. PMID:26050809

  13. The effect of inlet swirl on the rotordynamic shroud forces in a centrifugal pump

    NASA Technical Reports Server (NTRS)

    Ginzburg, A.; Brennen, C. E.; Acosta, A. J.; Caughey, T. K.

    1992-01-01

    The role played by fluid forces in determining the rotordynamic stability of a centrifugal pump is gaining increasing attention. The present research investigates the contributions to the rotordynamic forces from the discharge-to-suction leakage flows between the front shroud of the rotating impeller and the stationary pump casing. In particular, the dependency of the rotordynamic characteristics of leakage flows on the swirl at the inlet to the leakage path was examined. An inlet guide vane was designed for the experiment so that swirl could be introduced at the leakage flow inlet. The data demonstrates substantial rotordynamic effects and a destabilizing tangential force for small positive whirl ratios; this force decreased with increasing flow rate. The effect of swirl on the rotordynamic forces was found to be destabilizing.

  14. Diagnostic methods of a bladed disc mode shape evaluation used for shrouded blades in steam turbines

    NASA Astrophysics Data System (ADS)

    Strnad, Jaromir; Liska, Jindrich

    2015-11-01

    This paper deals with advanced methods for the evaluation of a bladed disc behavior in terms of the wheel vibration and blade service time consumption. These methods are developed as parts of the noncontact vibration monitoring system of the steam turbine shrouded blades. The proposed methods utilize the time-frequency processing (cross spectra) and the method using least squares to analyse the data from the optical and magnetoresistive sensors, which are mounted in the stator radially above the rotor blades. Fundamentally, the blade vibrations are detected during the blade passages under the sensors and the following signal processing, which covers also the proposed methods, leads to the estimation of the blade residual service life. The prototype system implementing above mentioned techniques was installed into the last stage of the new steam turbine (LP part). The methods for bladed disc mode shape evaluation were successfully verified on the signals, which were obtained during the commission operation of the turbine.

  15. The effect of inlet swirl on the rotordynamic shroud forces in a centrifugal pump

    NASA Astrophysics Data System (ADS)

    Ginzburg, A.; Brennen, C. E.; Acosta, A. J.; Caughey, T. K.

    1992-06-01

    The role played by fluid forces in determining the rotordynamic stability of a centrifugal pump is gaining increasing attention. The present research investigates the contributions to the rotordynamic forces from the discharge-to-suction leakage flows between the front shroud of the rotating impeller and the stationary pump casing. In particular, the dependency of the rotordynamic characteristics of leakage flows on the swirl at the inlet to the leakage path was examined. An inlet guide vane was designed for the experiment so that swirl could be introduced at the leakage flow inlet. The data demonstrates substantial rotordynamic effects and a destabilizing tangential force for small positive whirl ratios; this force decreased with increasing flow rate. The effect of swirl on the rotordynamic forces was found to be destabilizing.

  16. Effect of Helmholtz Oscillation on Auto-shroud for APS Tungsten Carbide Coating

    NASA Astrophysics Data System (ADS)

    Jin, Younggil; Choi, Sooseok; Yang, Seung Jae; Park, Chong Rae; Kim, Gon-Ho

    2013-06-01

    The atmospheric-pressure plasma spray (APS) of tungsten coating was performed using tungsten carbide (WC) powder by means of DC plasma torch equipped with a stepped anode nozzle as a potential method of W coating on graphite plasma-facing component of fusion reactors. This nozzle configuration allows Helmholtz oscillation mode dominating in APS arc fluctuation, and the variation of auto-shroud effect with Helmholtz oscillation characteristics can be investigated. Tungsten coating made from WC powder has lower porosity and higher tungsten purity than that made from pure tungsten powder. The porosity and chemical composition of coatings were investigated by mercury intrusion porosimetry and x-ray photoelectron spectroscopy, respectively. The purity of tungsten coating layer is increased with the increasing frequency of Helmholtz oscillation and the increasing arc current. The modulation of Helmholtz oscillation frequency and magnitude may enhance the decarburization of WC to deposit tungsten coating without W-C and W-O bond from WC powder.

  17. Grinding Parts For Automatic Welding

    NASA Technical Reports Server (NTRS)

    Burley, Richard K.; Hoult, William S.

    1989-01-01

    Rollers guide grinding tool along prospective welding path. Skatelike fixture holds rotary grinder or file for machining large-diameter rings or ring segments in preparation for welding. Operator grasps handles to push rolling fixture along part. Rollers maintain precise dimensional relationship so grinding wheel cuts precise depth. Fixture-mounted grinder machines surface to quality sufficient for automatic welding; manual welding with attendant variations and distortion not necessary. Developed to enable automatic welding of parts, manual welding of which resulted in weld bead permeated with microscopic fissures.

  18. Fracture toughness of austenitic stainless steel weld metal at 4 K

    SciTech Connect

    Goodwin, G.M.

    1984-08-01

    Selection of the welding processess and weld filler metals for fabrication of a large toroidal superconducting magnet is described. Data available in the literature are collected and compared with data generated in this study for three welding processes, shielded metal arc (SMA), gas tungsten arc (GTA), and flux cored arc (FCA) welds had the highest fracture toughness as measured by K/sub Ic/ estimated from J/sub Ic/. The SMA and FCA welds had about the same toughness, below the GTA values but above the average from the literature. The fracture mode for all three processes was typified by ductile dimples. The fracture morphology of the FCA weld specimens was influenced by the solidification substructure, and small particles were found to be nucleation sites for void formation, especially for the GTA welds. All three welding processes were deemed adequate for the intended service and were used to fabricate the large magnet. A trunnion-type turning fixture eliminated the need for welding in the vertical and overhead positions. The GTA process was used for all root passes, and the horizontal welds were filled by the SMA process. Over 80% of the welds were done in the flat position with the FCA process, and its high deposition rate and ease of operation are credited with contributing greatly to the success of the effort.

  19. Impact Modeling of Spot Welds

    NASA Astrophysics Data System (ADS)

    Yancey, Robert N.

    2004-06-01

    Resistance spot welds in most current finite element crash models are characterized as a rigid link at the location of the weld which transfers the load but is not designed to fail. Newer weld elements in the popular finite element analysis codes include the option of incorporating a failure criteria for the weld element. As many automotive companies move towards the use of high-strength steels, the dynamic behavior of the spot welds will become increasingly important and the failure of any welds should be incorporated during the simulation. The failure criteria will be influenced by mesh size, weld element properties, weld element type, surrounding material properties, strain rate, and weld placement. The influence of some of these parameters using current spot weld modeling techniques will be discussed along with recommendations for future work in this area.

  20. The influence of shrouded stator cavity flows on multistage compressor performance

    SciTech Connect

    Wellborn, S.R.; Okiishi, T.H.

    1999-07-01

    Experiments were performed on a low-speed multistage axial-flow compressor to assess the effects of shrouded stator cavity flows on aerodynamic performance. Five configurations, which involved systematic changes in seal-tooth leakage rates and/or elimination of the shrouded stator cavities, were tested. Rig data indicate increasing seal-tooth leakage substantially degraded compressor performance. For every 1 percent increase in seal-tooth clearance-to-span ratio, the decrease in pressure rise was 3 percent and the reduction in efficiency was 1 point. These observed performance penalties are comparable to those commonly reported for rotor and cantilevered stator tip clearance variations. The performance degradation observed with increased leakage was brought about in two distinct ways. First, increasing seal-tooth leakage directly spoiled the near-hub performance of the stator row in which leakage occurred. Second, the altered stator exit flow conditions, caused by increased leakage, impaired the performance of the next downstream stage by decreasing the work input of the rotor and increasing total pressure loss of the stator. These trends caused the performance of downstream stages to deteriorate progressively. Numerical simulations of the test rig stator flow field were also conducted to help resolve important fluid mechanic details associated with the interaction between the primary and cavity flows. Simulation results show that fluid originating in the upstream cavity collected on the stator suction surface when the cavity tangential momentum was low and on the pressure side when it was high. The convection of cavity fluid to the suction surface was a mechanism that reduced stator performance when leakage increased.

  1. Calibration Fixture For Welding Robot

    NASA Technical Reports Server (NTRS)

    Holly, Krisztina J.

    1990-01-01

    Compact, lightweight device used in any position or orientation. Calibration fixture designed for use on robotic gas/tungsten-arc welding torch equipped with vision-based seam-tracking system. Through optics in hollow torch cylinder, video camera obtains image of weld, viewing along line of sight coaxial with welding electrode. Attaches to welding-torch cylinder in place of gas cup normally attached in use. By use of longer or shorter extension tube, fixture accommodates welding electrode of unusual length.

  2. Method and design for externally applied laser welding of internal connections in a high power electrochemical cell

    SciTech Connect

    Martin, Charles E; Fontaine, Lucien; Gardner, William H

    2014-01-21

    An electrochemical cell includes components that are welded from an external source after the components are assembled in a cell canister. The cell canister houses electrode tabs and a core insert. An end cap insert is disposed opposite the core insert. An external weld source, such as a laser beam, is applied to the end cap insert, such that the end cap insert, the electrode tabs, and the core insert are electrically coupled by a weld which extends from the end cap insert to the core insert.

  3. Weld analysis and control system

    NASA Technical Reports Server (NTRS)

    Kennedy, Larry Z. (Inventor); Rodgers, Michael H. (Inventor); Powell, Bradley W. (Inventor); Burroughs, Ivan A. (Inventor); Goode, K. Wayne (Inventor)

    1994-01-01

    The invention is a Weld Analysis and Control System developed for active weld system control through real time weld data acquisition. Closed-loop control is based on analysis of weld system parameters and weld geometry. The system is adapted for use with automated welding apparatus having a weld controller which is capable of active electronic control of all aspects of a welding operation. Enhanced graphics and data displays are provided for post-weld analysis. The system provides parameter acquisition, including seam location which is acquired for active torch cross-seam positioning. Torch stand-off is also monitored for control. Weld bead and parent surface geometrical parameters are acquired as an indication of weld quality. These parameters include mismatch, peaking, undercut, underfill, crown height, weld width, puddle diameter, and other measurable information about the weld puddle regions, such as puddle symmetry, etc. These parameters provide a basis for active control as well as post-weld quality analysis and verification. Weld system parameters, such as voltage, current and wire feed rate, are also monitored and archived for correlation with quality parameters.

  4. Model of Layered Weld Formation Under Narrow Gap Pulse Welding

    NASA Astrophysics Data System (ADS)

    Krampit, A. G.

    2016-04-01

    The model parameters of narrow gap pulse welding can be divided into input, internal and output ones. The breadth of gap, that is, clearance breadth between upright edges is one of key parameters securing high quality of a weld joint. The paper presents theoretical outcomes for the model of layered weld formation under narrow gap pulse welding. Based on these studies is developed model of processes, which occur in the weld pool under pulse grove welding. It comprises the scheme of liquid metal motion in the weld pool, scheme of fusion with the side edge and in the bottom part, and the scheme of welding current impulse effect on the structure of a weld joint.

  5. Robotics for welding research

    SciTech Connect

    Braun, G.; Jones, J.

    1984-09-01

    The welding metallurgy research and education program at Colorado School of Mines (CSM) is helping industries make the transition toward automation by training students in robotics. Industry's interest is primarily in pick and place operations, although robotics can increase efficiency in areas other than production. Training students to develop fully automated robotic welding systems will usher in new curriculum requirements in the area of computers and microprocessors. The Puma 560 robot is CSM's newest acquisition for welding research 5 references, 2 figures, 1 table.

  6. APPARATUS FOR ARC WELDING

    DOEpatents

    Lingafelter, J.W.

    1960-04-01

    An apparatus is described in which a welding arc created between an annular electrode and a workpiece moves under the influence of an electromagnetic field about the electrode in a closed or annular path. This mode of welding is specially suited to the enclosing of nuclear-fuel slugs in a protective casing. For example, a uranium slug is placed in an aluminum can, and an aluminum closure is welded to the open end of the can along a closed or annular path conforming to the periphery of the end closure.

  7. Weld Wire Investigation Summary

    SciTech Connect

    Cunningham, M.A.

    1999-03-22

    After GTA welding reservoir A production/process prove-in assemblies, X-ray examination detected a lack of sidewall fusion. After examining several possible causes, it was determined that the weld wire filler metal was responsible, particularly the wire cleaning process. The final conclusion was that the filler wire must be abrasively cleaned in a particular manner to perform as required. The abrasive process was incorporated into the wire material specification, ensuring consistency for all reservoir GTA welding at AlliedSignal Federal Manufacturing and Technologies (FM and T).

  8. Thermal stir welding apparatus

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor)

    2011-01-01

    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  9. Thermal stir welding process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor)

    2012-01-01

    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  10. Flow Dynamics in Arc Welding

    SciTech Connect

    Lowke, John J.; Tanaka, Manabu

    2008-02-21

    The state of the art for numerical computations has now advanced so that the capability is within sight of calculating weld shapes for any arc current, welding gas, welding material or configuration. Inherent in these calculations is 'flow dynamics' applied to plasma flow in the arc and liquid metal flow in the weld pool. Examples of predictions which are consistent with experiment, are discussed for (1) conventional tungsten inert gas welding, (2) the effect of a fraction of a percent of sulfur in steel, which can increase weld depth by more than a factor of two through changes in the surface tension, (3) the effect of a flux, which can produce increased weld depth due to arc constriction, (4) use of aluminium instead of steel, when the much larger thermal conductivity of aluminium greatly reduces the weld depth and (5) addition of a few percent of hydrogen to argon, which markedly increases weld depth.

  11. Laser weld jig. [Patent application

    DOEpatents

    Van Blarigan, P.; Haupt, D.L.

    1980-12-05

    A system is provided for welding a workpiece along a predetermined weld line that may be of irregular shape, which includes the step of forming a lip on the workpiece to extend parallel to the weld line, and moving the workpiece by engaging the lip between a pair of rotatable members. Rotation of one of the members at a constant speed, causes the workpiece to move so that all points on the weld line sequentially pass a fixed point in space at a constant speed, so that a laser welding beam can be directed at that fixed point to form a weld along the weld line. The workpiece can include a reusable jig forming the lip, and with the jig constructed to detachably hold parts to be welded at a position wherein the weld line of the parts extends parallel to the lip on the jig.

  12. Weld failure detection

    DOEpatents

    Pennell, William E.; Sutton, Jr., Harry G.

    1981-01-01

    Method and apparatus for detecting failure in a welded connection, particrly applicable to not readily accessible welds such as those joining components within the reactor vessel of a nuclear reactor system. A preselected tag gas is sealed within a chamber which extends through selected portions of the base metal and weld deposit. In the event of a failure, such as development of a crack extending from the chamber to an outer surface, the tag gas is released. The environment about the welded area is directed to an analyzer which, in the event of presence of the tag gas, evidences the failure. A trigger gas can be included with the tag gas to actuate the analyzer.

  13. Laser welding of venotomies.

    PubMed

    White, R A; Abergel, R P; Klein, S R; Kopchok, G; Dwyer, R M; Uitto, J

    1986-08-01

    We investigated the histologic and biochemical effects of carbon dioxide and neodymium (Nd)-YAG laser welding on the healing of venotomies. Ten canine femoral venotomies 2 cm in length were approximated and welded with 10 600-nm wavelength, 1-W power over 20 to 25 s for CO2 laser, and 1060-nm wavelength, 1-W power over 30 to 40 s for Nd-YAG laser. On removal at one to three weeks, all veins (4/4 welded by CO2 and 6/6 by Nd-YAG) were patent without hematomas. Histologic and biochemical analyses of the venous tissues demonstrated active healing at the venotomy sites. We conclude that the CO2 and Nd-YAG lasers can be used successfully to weld venotomies and may provide an alternative to conventional suture techniques for repair of vascular lesions. PMID:3089196

  14. Friction stir welding tool

    DOEpatents

    Tolle; Charles R. , Clark; Denis E. , Barnes; Timothy A.

    2008-04-15

    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  15. Friction stir weld tools

    NASA Technical Reports Server (NTRS)

    Carter, Robert W. (Inventor); Payton, Lewis N. (Inventor)

    2007-01-01

    A friction stir weld tool sleeve is supported by an underlying support pin. The pin material is preferably selected for toughness and fracture characteristics. The pin sleeve preferably has a geometry which employs the use of an interrupted thread, a plurality of flutes and/or eccentric path to provide greater flow through. Paddles have been found to assist in imparting friction and directing plastic metal during the welding process.

  16. Weld braze technique

    DOEpatents

    Kanne, Jr., William R.; Kelker, Jr., John W.; Alexander, Robert J.

    1982-01-01

    High-strength metal joints are formed by a combined weld-braze technique. A hollow cylindrical metal member is forced into an undersized counterbore in another metal member with a suitable braze metal disposed along the bottom of the counterbore. Force and current applied to the members in an evacuated chamber results in the concurrent formation of the weld along the sides of the counterbore and a braze along the bottom of the counterbore in one continuous operation.

  17. Friction Stir Weld Tools

    NASA Technical Reports Server (NTRS)

    Carter, Robert W. (Inventor); Payton, Lewis N. (Inventor)

    2007-01-01

    A friction stir weld tool sleeve is supported by an underlying support pin. The pin material is preferably selected for toughness and fracture characteristics. The pin sleeve preferably has a geometry which employs the use of an interrupted thread, a plurality of flutes and/or eccentric path to provide greater flow through. Paddles have been found to assist in imparting friction and directing plastic metal during the welding process.

  18. 46 CFR 154.660 - Pipe welding.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Pipe welding. 154.660 Section 154.660 Shipping COAST... § 154.660 Pipe welding. (a) Pipe welding must meet Part 57 of this chapter. (b) Longitudinal butt welds... butt welds must meet the following: (1) Butt welds of pipes made from carbon, carbon manganese, or...

  19. Concurrent ultrasonic weld evaluation system

    DOEpatents

    Hood, Donald W.; Johnson, John A.; Smartt, Herschel B.

    1987-01-01

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  20. EB welding of launch vehicles

    NASA Astrophysics Data System (ADS)

    Szabo, Attila

    While large structural components can be electron beam (EB) welded, equipment and operating costs increase with the requisite vacuum chamber's size. Attention is presently given to cost-effective ways of EB welding launch-vehicle assemblies without compromise of weld quality in such alloys as 2219, 2090, Weldalite, and HP9-4-30/20. Weld strengths at both room and cryogenic temperatures that were 50 percent higher than those obtainable for such materials with arc welding have been demonstrated. Fracture toughnesses were also 40-50 percent higher than arc-welded values. Attention is given to EB joint fit-up allowables for 2219-T87 Al alloy.

  1. Concurrent ultrasonic weld evaluation system

    DOEpatents

    Hood, D.W.; Johnson, J.A.; Smartt, H.B.

    1985-09-04

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  2. Concurrent ultrasonic weld evaluation system

    DOEpatents

    Hood, D.W.; Johnson, J.A.; Smartt, H.B.

    1987-12-15

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder is disclosed. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws. 5 figs.

  3. Aluminum laser welding optimization

    NASA Astrophysics Data System (ADS)

    Chmelíčková, Hana; Halenka, Viktor; Lapšanská, Hana; Havelková, Martina

    2007-04-01

    Pulsed Nd:YAG laser with maximal power 150 W is used in our laboratory to cut, drill and weld metal and non-metal thin materials to thickness 2 mm. Welding is realized by fixed processing head or movable fiber one with beam diameter 0,6 mm in focus plane. Welding of stainless and low-carbon steel was tested before and results are publicized and used in practice. Now the goal of our experiment was optimization of process parameters for aluminum that has other physical properties than steels, lower density, higher heat conductivity and surface reflexivity. Pure alumina specimen 0,8 mm and Al-Mg-Si alloy 0,5 mm prepared for butt welds. Problem with surface layer of Al IIO 3 was overcome by sanding and chemical cleaning with grinding paste. Critical parameters for good weld shape are specimen position from beam focus plane, pulse length and energy, pulse frequency and the motion velocity that determines percentage of pulse overlap. Argon as protective gas was used with speed 6 liters per second. Thermal distribution in material can be modeled by numerical simulation. Software tool SYSWELD makes possible to fit laser as surface heat source, define weld geometry, and make meshing of specimen to finite elements and compute heat conduction during process. Color isotherms, vectors, mechanical deformations and others results can be study in post-processing.

  4. Automatic Welding System

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Robotic welding has been of interest to industrial firms because it offers higher productivity at lower cost than manual welding. There are some systems with automated arc guidance available, but they have disadvantages, such as limitations on types of materials or types of seams that can be welded; susceptibility to stray electrical signals; restricted field of view; or tendency to contaminate the weld seam. Wanting to overcome these disadvantages, Marshall Space Flight Center, aided by Hayes International Corporation, developed system that uses closed-circuit TV signals for automatic guidance of the welding torch. NASA granted license to Combined Technologies, Inc. for commercial application of the technology. They developed a refined and improved arc guidance system. CTI in turn, licensed the Merrick Corporation, also of Nashville, for marketing and manufacturing of the new system, called the CT2 Optical Trucker. CT2 is a non-contracting system that offers adaptability to broader range of welding jobs and provides greater reliability in high speed operation. It is extremely accurate and can travel at high speed of up to 150 inches per minute.

  5. Weld radiograph enigmas

    NASA Technical Reports Server (NTRS)

    Jemian, Wartan A.

    1986-01-01

    Weld radiograph enigmas are features observed on X-ray radiographs of welds. Some of these features resemble indications of weld defects, although their origin is different. Since they are not understood, they are a source of concern. There is a need to identify their causes and especially to measure their effect on weld mechanical properties. A method is proposed whereby the enigmas can be evaluated and rated, in relation to the full spectrum of weld radiograph indications. Thie method involves a signature and a magnitude that can be used as a quantitive parameter. The signature is generated as the diference between the microdensitometer trace across the radiograph and the computed film intensity derived from a thickness scan along the corresponding region of the sample. The magnitude is the measured difference in intensity between the peak and base line values of the signature. The procedure is demonstated by comparing traces across radiographs of a weld sample before and after the introduction of a hole and by a system based on a MacIntosh mouse used for surface profiling.

  6. Numerical Study for Gta Weld Shape Variation by Coupling Welding Arc and Weld Pool

    NASA Astrophysics Data System (ADS)

    Dong, Wenchao; Lu, Shanping; Li, Dianzhong; Li, Yiyi

    A numerical modeling of the welding arc and weld pool is studied for moving GTA welding to investigate the effect of the surface active element oxygen and the plasma drag force on the weld shape. Based on the 2D axisymmetric numerical modeling of the argon arc, the heat flux, current density and plasma drag force are obtained under different welding currents. Numerical calculations to the weld pool development are carried out for moving GTA welding on SUS304 stainless steel with different oxygen contents 30 ppm and 220 ppm, respectively. The results show that the plasma drag force is another dominating driving force affecting the liquid pool flow pattern, except for the Marangoni force. The different welding currents will change the temperature distribution and plasma drag force on the pool surface, and affect the strength of Marangoni convection and the weld shape. The weld D/W ratio initially increases, followed by a constant value around 0.5 with the increasing welding current under high oxygen content. The weld D/W ratio under the low oxygen content slightly decreases with the increasing welding current. The predicted weld shape by simulation agrees well with experimental results.

  7. Effect of engine shroud configuration on the static aerodynamic characteristics of a 0.00563 scale 142-inch diameter solid rocket booster (SA10F)

    NASA Technical Reports Server (NTRS)

    Johnson, J. D.; Braddock, W. F.

    1974-01-01

    A test of a 0.563 percent scale space shuttle Solid Rocket Booster (SRB) model, MSFC Model 449, was conducted in a trisonic wind tunnel. Test Mach numbers were 0.4, 0.6, 0.9, 1.2, 1.96, 3.48, 4.0, 4.45, and 4.96. Test angles-of-attack ranged from minus 10 degrees to 190 degrees. Test Reynolds numbers ranged from 3.0 million per foot to 8.6 million per foot. Test roll angles were 0, 11.25, 22.5, 45, and 90 degrees. In addition to the static stability evaluation of the primary SRB configuration, five parametric investigations were made: (1) effect of Reynolds number, (2) effect of engine shroud flare angle, (3) effect of engine shroud length, (4) effect of engine shroud strakes, and (5) effect of engine shroud strakes and trust vector control bottles.

  8. Fluid Flow Phenomena during Welding

    SciTech Connect

    Zhang, Wei

    2011-01-01

    MOLTEN WELD POOLS are dynamic. Liquid in the weld pool in acted on by several strong forces, which can result in high-velocity fluid motion. Fluid flow velocities exceeding 1 m/s (3.3 ft/s) have been observed in gas tungsten arc (GTA) welds under ordinary welding conditions, and higher velocities have been measured in submerged arc welds. Fluid flow is important because it affects weld shape and is related to the formation of a variety of weld defects. Moving liquid transports heat and often dominates heat transport in the weld pool. Because heat transport by mass flow depends on the direction and speed of fluid motion, weld pool shape can differ dramatically from that predicted by conductive heat flow. Temperature gradients are also altered by fluid flow, which can affect weld microstructure. A number of defects in GTA welds have been attributed to fluid flow or changes in fluid flow, including lack of penetration, top bead roughness, humped beads, finger penetration, and undercutting. Instabilities in the liquid film around the keyhole in electron beam and laser welds are responsible for the uneven penetration (spiking) characteristic of these types of welds.

  9. Dilational fault zone architecture in a welded ignimbrite: The importance of mechanical stratigraphy

    NASA Astrophysics Data System (ADS)

    Soden, Aisling M.; Shipton, Zoe K.

    2013-06-01

    Analysis of a population of dilational faults within a densely welded ignimbrite layer reveals fault zone geometries that vary greatly within a single fault and between faults, but does not correlate with displacement. Within an individual fault the thickness of the fault core can differ by up to an order of magnitude along dip. Similarly, joint density adjacent to faults varies along fault dip but does not increase with displacement. A correlation does exist however, between joint density and the degree of ignimbrite welding, which can vary vertically within an ignimbrite layer. Previous work has shown that welding increases ignimbrite strength: non-welded ignimbrites form deformation bands and densely welded ignimbrites form discrete fractures. We observe zones of densely welded ignimbrite with high joint density, while less-welded zones have lower joint density. In turn, high joint densities correlate with narrow fault cores and low joint densities with wide fault cores. We propose a joint based model for dilational fault initiation and growth. Faults initiate on precursory joints and grow by entraining joint bound slabs, hence the correlation between high and low joint density (thin and thick slabs) and narrow and wide fault cores respectively. Ultimately joint density and consequently fault zone architecture are controlled by subtle variations in mechanical strength within the ignimbrite layer.

  10. METHOD OF OBTAINING AN IMPROVED WELD IN INERT ARC WELDING

    DOEpatents

    Correy, T.B.

    1962-12-11

    A method is reported for inert arc welding. An a-c welding current is applied to the workpiece and welding electrode such that the positive portion of each cycle thereof, with the electrode positive, has only sufficient energy to clean the surface of the workpiece and the negative portion of each cycle thereof, with the electrode negative, contains the energy required to weld. (AEC)

  11. Centrifugal acceleration modes for incompressible fluid in the leakage annulus between a shrouded pump impeller and its housing

    NASA Technical Reports Server (NTRS)

    Childs, D. W.

    1991-01-01

    An algorithm is developed for calculating complex eigenvalues and eigenvectors associated with the fluid resonances and is used to analyze the perturbed flow in the leakage path between a shrouded-pump impeller and its housing. The eigenvalues obtained are consistent with the forced-response curves. First- and second-natural-frequency eigensolutions are presented for mode shapes corresponding to lateral excitations, and first-natural-frequency eigensolutions are presented for mode shapes corresponding to axial excitation.

  12. Evaluation of the impeller shroud performance of an axial flow ventricular assist device using computational fluid dynamics.

    PubMed

    Su, Boyang; Chua, Leok P; Lim, Tau M; Zhou, Tongming

    2010-09-01

    Generally, there are two types of impeller design used in the axial flow blood pumps. For the first type, which can be found in most of the axial flow blood pumps, the magnet is embedded inside the impeller hub or blades. For the second type, the magnet is embedded inside the cylindrical impeller shroud, and this design has not only increased the rotating stability of the impeller but has also avoided the flow interaction between the impeller blade tip and the pump casing. Although the axial flow blood pumps with either impeller design have been studied individually, the comparisons between these two designs have not been conducted in the literature. Therefore, in this study, two axial flow blood pumps with and without impeller shrouds were numerically simulated with computational fluid dynamics and compared with each other in terms of hydraulic and hematologic performances. For the ease of comparison, these two models have the same inner components, which include a three-blade straightener, a two-blade impeller, and a three-blade diffuser. The simulation results showed that the model with impeller shroud had a lower static pressure head with a lower hydraulic efficiency than its counterpart. It was also found that the blood had a high possibility to deposit on the impeller shroud inner surface, which greatly enhanced the possibility of thrombus formation. The blood damage indices in both models were around 1%, which was much lower than the 13.1% of the axial flow blood pump of Yano et al. with the corresponding experimental hemolysis of 0.033 g/100 L. PMID:20883393

  13. Flat-band assembly for toroidal transformer cores

    NASA Technical Reports Server (NTRS)

    Mclyman, W. T.

    1973-01-01

    Toroidal transformer cores are often banded together by means of strap. Spot welds secure strap. Proper tension is obtained by use of special fixture in conjunction with winding of wire which is placed temporarily on core; winding is excited by dc current to hold core halves together magnetically during alignment.

  14. Weld line detection and process control for welding automation

    NASA Astrophysics Data System (ADS)

    Yang, Sang-Min; Cho, Man-Ho; Lee, Ho-Young; Cho, Taik-Dong

    2007-03-01

    Welding has been widely used as a process to join metallic parts. But because of hazardous working conditions, workers tend to avoid this task. Techniques to achieve the automation are the recognition of joint line and process control. A CCD (charge coupled device) camera with a laser stripe was applied to enhance the automatic weld seam tracking in GMAW (gas metal arc welding). The adaptive Hough transformation having an on-line processing ability was used to extract laser stripes and to obtain specific weld points. The three-dimensional information obtained from the vision system made it possible to generate the weld torch path and to obtain information such as the width and depth of the weld line. In this study, a neural network based on the generalized delta rule algorithm was adapted to control the process of GMAW, such as welding speed, arc voltage and wire feeding speed. The width and depth of the weld joint have been selected as neurons in the input layer of the neural-network algorithm. The input variables, the width and depth of the weld joint, are determined by image information. The voltage, weld speed and wire feed rate are represented as the neurons in the output layer. The results of the neural-network learning applied to the welding are as follows: learning ratio 0.5, momentum ratio 0.7, the number of hidden layers 2 and the number of hidden units 8. They have significant influence on the weld quality.

  15. Weld pool oscillation during GTA welding of mild steel

    SciTech Connect

    Xiao, Y.H.; Ouden, G. den . Dept. of Materials Science and Engineering)

    1993-08-01

    In this paper the results are reported of a study dealing with the oscillation behavior of weld pools in the case of GTA bead-on-plate welding of mild steel, Fe 360. During welding, the weld pool was brought into oscillation by applying short current pulses, and the oscillation frequency and amplitude were measured by monitoring the arc voltage. It was found that the oscillation of the partially penetrated weld pool is dominated by one of two different oscillation modes (Mode 1 and Mode 2) depending on the welding conditions, whereas the oscillation of the fully penetrated weld pool is characterized by a third oscillation mode (Mode 3). It is possible to maintain partially penetrated weld pool oscillation in Mode 1 by choosing appropriate welding conditions. Under these conditions, an abrupt decrease in oscillation frequency occurs when the weld pool transfers from partial penetration to full penetration. Thus, weld penetration can be in-process controlled by monitoring the oscillation frequency during welding.

  16. Certification of a weld produced by friction stir welding

    DOEpatents

    Obaditch, Chris; Grant, Glenn J

    2013-10-01

    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  17. Pre-weld heat treatment improves welds in Rene 41

    NASA Technical Reports Server (NTRS)

    Prager, M.

    1968-01-01

    Cooling of Rene 41 prior to welding reduces the incidence of cracking during post-weld heat treatment. The microstructure formed during the slow cooling rate favors elevated temperature ductility. Some vestiges of this microstructure are apparently retained during welding and thus enhance strain-age crack resistance in air.

  18. Welding arc length control system

    NASA Technical Reports Server (NTRS)

    Iceland, William F. (Inventor)

    1993-01-01

    The present invention is a welding arc length control system. The system includes, in its broadest aspects, a power source for providing welding current, a power amplification system, a motorized welding torch assembly connected to the power amplification system, a computer, and current pick up means. The computer is connected to the power amplification system for storing and processing arc weld current parameters and non-linear voltage-ampere characteristics. The current pick up means is connected to the power source and to the welding torch assembly for providing weld current data to the computer. Thus, the desired arc length is maintained as the welding current is varied during operation, maintaining consistent weld penetration.

  19. Do we really need new medical information about the Turin Shroud?

    PubMed

    Bevilacqua, M; Fanti, G; D'Arienzo, M; De Caro, R

    2014-02-01

    Image processing of the Turin Shroud (TS) shows that the Man represented in it has undergone an under glenoidal dislocation of the humerus on the right side and lowering of the shoulder, and has a flattened hand and enophthalmos; conditions that have not been described before, despite several studies on the subject. These injuries indicate that the Man suffered a violent blunt trauma to the neck, chest and shoulder from behind, causing neuromuscular damage and lesions of the entire brachial plexus. The posture of the left claw-hand is indicative of an injury of the lower brachial plexus, as is the crossing of the hands on the pubis, not above the pubis as it would normally be, and are related to traction of the limbs as a result of the nailing to the patibulum. The disappearance of the thumbprints is because of entrainment of the flexor pollicis longus tendons while the nails were driven through the wrists. The blunt chest trauma, which resulted in the body falling forwards, was the direct cause of a lung contusion and haemothorax, confirmed by the post-mortem leakage of clots and serum from the chest caused by the stabbing with the spear, and was a likely cause of cardiac contusion. All the evidence is in favour of the hypothesis that the TS Man is Jesus of Nazareth. PMID:24135252

  20. Investigation of flow in axial turbine stage without shroud-seal

    NASA Astrophysics Data System (ADS)

    Straka, Petr; Němec, Martin; Jelínek, Thomáš

    2015-05-01

    This article deals with investigation of the influence of the radial gaps on the efficiency of the axial turbine stage. The investigation was carried out for the axial stage of the low-power turbine with the drum-type rotor without the shroud. In this configuration the flow through the radial gap under the hub-end of the stator blades and above the tip-end of the rotor blades leads to generation of the strong secondary flows, which decrease the efficiency of the stage. This problem was studied by experiment as well as by numerical modelling. The experiment was performed on the test rig equipped with the water brake dynamometer, torque meter and rotatable stator together with the linear probe manipulator. Numerical modelling was carried out for both the steady flow using the "mixing plane" interface and the unsteady flow using the "sliding mesh" interface between the stator and rotor wheels. The influence of the radial gap was studied in two configuration a) positive and b) negative overlapping of the tip-ends of the rotor blades. The efficiency of the axial stage in dependence on the expansion ratio, velocity ratio and the configuration as well as the details of the flow fields are presented in this paper.

  1. An experimental investigation on the tip leakage noise in axial-flow fans with rotating shroud

    NASA Astrophysics Data System (ADS)

    Canepa, Edward; Cattanei, Andrea; Mazzocut Zecchin, Fabio; Milanese, Gabriele; Parodi, Davide

    2016-08-01

    The tip leakage noise generated by a shrouded rotor of an axial-flow fan has been experimentally studied. The measurements have been taken at high flow rate and at the design point in a hemi-anechoic chamber, at constant rotational speed and during speed ramps. A test plenum designed according to ISO 10302 has been employed to modify the operating conditions and different inlet configurations, ducted and unducted with standard and reduced tip gap, have been considered. The basic features of the inflow have been studied by means of aerodynamic measurements taken upstream of the rotor. To separate the noise generating mechanisms from the acoustic propagation effects, the acoustic response function of the test configuration has been computed employing the spectral decomposition method, and then it has been compared with the velocity-scaled, constant-Strouhal number SPL. In this way, the noise components related to the tip leakage flow have been identified and their connection with geometry have been highlighted. The broadband part of the spectra and the peaks related to the tip leakage flow are affected by the same propagation effects, but show a different dependence on the rotational speed and on the operating point. The upstream geometry affects the radiated noise much more than the performance and even a strong reduction in the tip-gap cannot completely eliminate the related noise.

  2. Laser Beam Welding of Nitride Steel Components

    NASA Astrophysics Data System (ADS)

    Gu, Hongping; Yin, Guobin; Shulkin, Boris

    Laser beam welding is a joining technique that has many advantages over conventional GMAW welding, such as low heat input, short cycle time as well as good cosmetic welds. Laser beam welding has been widely used for welding powertrain components in automotive industry. When welding nitride steel components, however, laser beam welding faces a great challenge. The difficulty lies in the fact that the nitride layer in the joint releases the nitrogen into the weld pool, resulting in a porous weld. This research presents an industrial ready solution to prevent the nitrogen from forming gas bubbles in the weld.

  3. Plug replaces weld filler as seal in complex casting

    NASA Technical Reports Server (NTRS)

    Goundrey, R. L.; Harris, C. L.

    1966-01-01

    Expandable metal plug is inserted to provide a seal to support the mold core with small blocks, referred to as chaplets, during the casting of a complex volute. Weld-warpage and multiple X ray inspection are eliminated by use of this technique.

  4. Computational study of the effects of shroud geometric variation on turbine performance in a 1.5-stage high-loaded turbine

    NASA Astrophysics Data System (ADS)

    Jia, Wei; Liu, Huoxing

    2013-10-01

    Generally speaking, main flow path of gas turbine is assumed to be perfect for standard 3D computation. But in real engine, the turbine annulus geometry is not completely smooth for the presence of the shroud and associated cavity near the end wall. Besides, shroud leakage flow is one of the dominant sources of secondary flow in turbomachinery, which not only causes a deterioration of useful work but also a penalty on turbine efficiency. It has been found that neglect shroud leakage flow makes the computed velocity profiles and loss distribution significantly different to those measured. Even so, the influence of shroud leakage flow is seldom taken into consideration during the routine of turbine design due to insufficient understanding of its impact on end wall flows and turbine performance. In order to evaluate the impact of tip shroud geometry on turbine performance, a 3D computational investigation for 1.5-stage turbine with shrouded blades was performed in this paper. The following geometry parameters were varied respectively: Inlet cavity length and exit cavity length

  5. Theoretical Foundation for Weld Modeling

    NASA Technical Reports Server (NTRS)

    Traugott, S.

    1986-01-01

    Differential equations describe physics of tungsten/inert-gas and plasma-arc welding in aluminum. Report collects and describes necessary theoretical foundation upon which numerical welding model is constructed for tungsten/inert gas or plasma-arc welding in aluminum without keyhole. Governing partial differential equations for flow of heat, metal, and current given, together with boundary conditions relevant to welding process. Numerical estimates for relative importance of various phenomena and required properties of 2219 aluminum included

  6. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

    NASA Technical Reports Server (NTRS)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert

    2003-01-01

    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  7. Orbital friction stir weld system

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor); Carter, Robert W. (Inventor)

    2001-01-01

    This invention is an apparatus for joining the ends of two cylindrical (i.e., pipe-shaped) sections together with a friction stir weld. The apparatus holds the two cylindrical sections together and provides back-side weld support as it makes a friction stir weld around the circumference of the joined ends.

  8. Robotic Welding and Inspection System

    SciTech Connect

    H. B. Smartt; D. P. Pace; E. D. Larsen; T. R. McJunkin; C. I. Nichol; D. E. Clark; K. L. Skinner; M. L. Clark; T. G. Kaser; C. R. Tolle

    2008-06-01

    This paper presents a robotic system for GTA welding of lids on cylindrical vessels. The system consists of an articulated robot arm, a rotating positioner, end effectors for welding, grinding, ultrasonic and eddy current inspection. Features include weld viewing cameras, modular software, and text-based procedural files for process and motion trajectories.

  9. Welding. Performance Objectives. Intermediate Course.

    ERIC Educational Resources Information Center

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  10. Weld-bonded titanium structures

    NASA Technical Reports Server (NTRS)

    Vaughan, R. W.; Creedon, J. F. (Inventor)

    1976-01-01

    Structurally stronger titanium articles are produced by a weld-bonding technique comprising fastening at least two plates of titanium together using spotwelding and curing an adhesive interspersed between the spot-weld nuggets. This weld-bonding may be employed to form lap joints or to stiffen titanium metal plates.

  11. Welding. Performance Objectives. Basic Course.

    ERIC Educational Resources Information Center

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  12. The Marshall Automated Weld System (MAWS)

    NASA Astrophysics Data System (ADS)

    Russell, Carolyn K.; Lawless, Kirby G.; Nunes, A. C.

    A fully automated welding system, which can operate totally independent of human intervention, is currently unavailable in the welding industry. Development of the Marshall Automated Weld System (MAWS) has been undertaken to fill this void. The system will enable application of statistical process control practices to assure weld quality prior to post weld nondestructive testing. The Variable Polarity Plasma Arc (VPPA) welding process has been baselined for MAWS because it has eliminated process related defects in the welding of the Space Shuttle External Tank. The few remaining weld defects occurring on the tank can be associated with human error. The system integrates multiple sensors (providing real time information on weld bead geometry, weld joint location, wirefeed entry, and inert gas quality) with a weld model (describing weld geometry in relation to critical parameters) and computer controlled VPPA weld equipment. This system is designed to provide real-time, closed-loop control of the weld as it is being made.

  13. The Marshall Automated Weld System (MAWS)

    NASA Astrophysics Data System (ADS)

    Russell, Carolyn K.; Lawless, Kirby G.; Nunes, A. C.

    A fully automated welding system, which can operate totally independent of human intervention, is currently unavailable in the welding industry. Development of the Marshall Automated Weld System (MAWS) has been undertaken to fill this void. The system will enable application of statistical process control practices to assure weld quality prior to post weld nondestructive testing. The Variable Polarity Plasma Arc (VPPA) welding process has been baselined for MAWS because it has eliminated process related defects in the welding of the Space Shuttle External Tank. The few remaining weld defects occurring on the tank can be associated with human error. The system integrates multiple sensors (providing real time information on weld bead geometry, weld joint location, wirefeed entry, and inert gas quality) with a weld model (describing weld geometry in relation to critical parameters) and computer-controlled VPPA weld equipment. This system is designed to provide real-time, closed-loop control of the weld as it is being made.

  14. Explosive Welding and Cladding

    NASA Astrophysics Data System (ADS)

    Meuken, D.; Carton, E. P.

    2004-07-01

    Explosive welding or cladding is usually performed on relative thick plates by means of a large scale parallel plate set-up. At TNO-PML several of the explosive welding configurations that were developed mainly in the nineteen sixties and seventies are being investigated for their potential use in modern industrial applications. Configurations for explosive cladding of curved surfaces such as tubes and rods are also being examined. This can be used to make special bimetallic heat exchanger tubes, or for the protection of electrodes that are used in electrolysis. Explosive line and seam welding are important bonding techniques that allow the welding of both similar and dissimilar metal plates and sheets. Here, bonding occurs over a small overlapping fraction of the two surfaces. This requires only a small amount of explosive (e.g. 5 g/m for line welds in thin ductile sheets). Explosive foil cladding can be used as an alternative coating technique. Plates that are clad with a foil on one or both sides were fabricated in one process step. They can be further machined or deformed using conventional techniques, due to the ductility of the bond and clad material.

  15. Navier-Stokes analysis of an oxidizer turbine blade with tip clearance with and without a mini-shroud

    NASA Technical Reports Server (NTRS)

    Chan, Tony; Dejong, Frederik J.

    1993-01-01

    The Gas Generator Oxidizer Turbine (GGOT) Blade is being analyzed by various investigators under the NASA MSFC-sponsored Turbine Stage Technology Team design effort. The present work concentrates on the tip clearance region flow and associated losses; however, flow details for the passage region are also obtained in the simulations. The present calculations simulate the rotor blade row in a rotating reference frame with the appropriate coriolis and centrifugal acceleration term included in the momentum equations. The upstream computational boundary is located about one axial chord from the blade leading edge. The boundary conditions at this location have been determined by Pratt & Whitney using an Euler analysis without the vanes to obtain approximately the same flow profiles at the rotor as were obtained with the Euler stage analysis including the vanes. Inflow boundary layer profiles are then constructed assuming the skin friction coefficient at both the hub and the casing. The downstream computational boundary is located about one axial chord from the blade trailing edge, and the circumferentially averaged static pressure at this location was also obtained from the P&W Euler analysis. Results obtained for the 3-D baseline GGOT geometry at the full scale design Reynolds number show a region of high loss in the region near the casing. Particle traces in the near tip region show vortical flow behavior of the fluid which passes through the clearance region and exits at the downstream edge of the gap. In an effort to reduce clearance flow losses, the mini-shroud concept was proposed by the Pratt & Whitney design team. Calculations were performed on the GGO geometry with the mini-shroud. Results of these calculations indicate that the mini-shroud does not significantly affect the flow in the passage region, and although the tip clearance flow is different, the mini-shroud does not seem to prevent the above-mentioned vortical flow behavior. Since both flow distortion

  16. Navier-Stokes analysis of an oxidizer turbine blade with tip clearance with and without a mini-shroud

    NASA Astrophysics Data System (ADS)

    Chan, Tony; Dejong, Frederik J.

    1993-07-01

    The Gas Generator Oxidizer Turbine (GGOT) Blade is being analyzed by various investigators under the NASA MSFC-sponsored Turbine Stage Technology Team design effort. The present work concentrates on the tip clearance region flow and associated losses; however, flow details for the passage region are also obtained in the simulations. The present calculations simulate the rotor blade row in a rotating reference frame with the appropriate coriolis and centrifugal acceleration term included in the momentum equations. The upstream computational boundary is located about one axial chord from the blade leading edge. The boundary conditions at this location have been determined by Pratt & Whitney using an Euler analysis without the vanes to obtain approximately the same flow profiles at the rotor as were obtained with the Euler stage analysis including the vanes. Inflow boundary layer profiles are then constructed assuming the skin friction coefficient at both the hub and the casing. The downstream computational boundary is located about one axial chord from the blade trailing edge, and the circumferentially averaged static pressure at this location was also obtained from the P&W Euler analysis. Results obtained for the 3-D baseline GGOT geometry at the full scale design Reynolds number show a region of high loss in the region near the casing. Particle traces in the near tip region show vortical flow behavior of the fluid which passes through the clearance region and exits at the downstream edge of the gap. In an effort to reduce clearance flow losses, the mini-shroud concept was proposed by the Pratt & Whitney design team. Calculations were performed on the GGO geometry with the mini-shroud. Results of these calculations indicate that the mini-shroud does not significantly affect the flow in the passage region, and although the tip clearance flow is different, the mini-shroud does not seem to prevent the above-mentioned vortical flow behavior. Since both flow distortion

  17. Friction stir welding tool and process for welding dissimilar materials

    DOEpatents

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  18. Program for Heat Flow in Welding

    NASA Technical Reports Server (NTRS)

    Nunes, A. C., Jr.; Graham, M.

    1986-01-01

    Program contains numerical model of temperature distribution in vicinity of weld. Weld model used to produce estimated welding power requirements, welding-power-loss analysis, heat-affected-zone temperature history, and weld-puddle cross-section plots. Applied to gas/tungsten-arc, plasma-arc, electron-beam, and laser-beam welds on wide plates under steady conditions. User predicts power requirements and temperature distributions. Weld model written in BASIC.

  19. Study of inertia welding: the sensitivity of weld configuration and strength to variations in welding parameters

    SciTech Connect

    Mote, M.W.

    1981-12-01

    An experiment is described which is designed to demonstrate the forgiveness of inertia welding, that is, the relative insensitivity of weld strength to variations in energy (rotational speed of parts) and axial force. Although easily observed variations in the welding parameters produced easily observed changes in weldment configuration and changes in dimension (upset), only extremes in parameters produced changes in weld strength. Consequently, process monitoring and product inspection would be sufficient for quality assurance in a production environment.

  20. Weld Nugget Temperature Control in Thermal Stir Welding

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  1. Thermal Stir Welding: A New Solid State Welding Process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey

    2003-01-01

    Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

  2. Thermal Stir Welding: A New Solid State Welding Process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

  3. Fault welding by pseudotachylyte generation

    NASA Astrophysics Data System (ADS)

    Mitchell, T. M.; Toy, V. G.; Di Toro, G.; Renner, J.

    2014-12-01

    During earthquakes, frictional melts can localize on slip surfaces and dramatically weaken faults by melt lubrication. Once seismic slip is arrested, the melt cools and solidifies to form pseudotachylyte (PST), the presence of which is commonly used to infer earthquake slip on ancient exhumed faults. Little is known about the effect of solidified melt on the strength of faults directly preceding a subsequent earthquake. We performed triaxial deformation experiments on cores of tonalite (Gole Larghe fault zone, N. Italy) and mylonite (Alpine fault, New Zealand) in order to assess the strength of PST bearing faults in the lab. Three types of sample were prepared for each rock type; intact, sawcut and PST bearing, and were cored so that the sawcut, PST and foliation planes were orientated at 35° to the length of the core and direction of σ1, i.e., a favorable orientation for reactivation. This choice of samples allowed us to compare the strength of 'pre-earthquake' fault (sawcut) to a 'post-earthquake' fault with solidified frictional melt, and assess their strength relative to intact samples. Our results show that PST veins effectively weld fault surfaces together, allowing previously faulted rocks to regain cohesive strengths comparable to that of an intact rock. Shearing of the PST is not favored, but subsequent failure and slip is accommodated on new faults nucleating at other zones of weakness. Thus, the mechanism of coseismic weakening by melt lubrication does not necessarily facilitate long-term interseismic deformation localization, at least at the scale of these experiments. In natural fault zones, PSTs are often found distributed over multiple adjacent fault planes or other zones of weakness such as foliation planes. We also modeled the temperature distribution in and around a PST using an approximation for cooling of a thin, infinite sheet by conduction perpendicular to its margins at ambient temperatures commensurate with the depth of PST formation

  4. Advanced Welding Torch

    NASA Technical Reports Server (NTRS)

    1996-01-01

    In order to more easily join the huge sections of the Space Shuttle external tank, Marshall Space Flight Center initiated development of the existing concept of Variable Polarity Plasma Arc (VPPA) welding. VPPA welding employs a variable current waveform that allows the system to operate for preset time increments in either of two polarity modes for effective joining of light alloys. Marshall awarded the torch contract to B & B Precision Machine, which produced a torch for the Shuttle, then automated the system, and eventually delivered a small torch used by companies such as Whirlpool for sheet metal welding of appliance parts and other applications. The dependability of the torch offers cost and time advantages.

  5. Welding space vacuum technology

    NASA Technical Reports Server (NTRS)

    Johnson, R. Barry

    1991-01-01

    The objective was to assist the EH 42 Division in putting together a vacuum system that could attain the desired pressure and be large enough to accommodate the gas-metal arc (GMA) welding fixture apparatus. A major accomplishment was the design and fabrication of the controller/annunciator for the 4' by 8' system. It contains many safety features such as thermocouple set point relays that will only allow inlet and exit gas and vacuum valves to be operated at pre-selected system pressures, and a fail safe mode for power interruptions and operator mistakes. It is felt that significant progress was made in this research effort to weld in a vacuum environment. With continued efforts to increase the pump speeds for vacuum chambers and further studies on weld fixtures and gas inlet pressures, the NASA program will be successful.

  6. Extravehicular activity welding experiment

    NASA Technical Reports Server (NTRS)

    Watson, J. Kevin

    1989-01-01

    The In-Space Technology Experiments Program (INSTEP) provides an opportunity to explore the many critical questions which can only be answered by experimentation in space. The objective of the Extravehicular Activity Welding Experiment definition project was to define the requirements for a spaceflight experiment to evaluate the feasibility of performing manual welding tasks during EVA. Consideration was given to experiment design, work station design, welding hardware design, payload integration requirements, and human factors (including safety). The results of this effort are presented. Included are the specific objectives of the flight test, details of the tasks which will generate the required data, and a description of the equipment which will be needed to support the tasks. Work station requirements are addressed as are human factors, STS integration procedures and, most importantly, safety considerations. A preliminary estimate of the cost and the schedule for completion of the experiment through flight and postflight analysis are given.

  7. Pulsed welding plasma source

    NASA Astrophysics Data System (ADS)

    Knyaz'kov, A.; Pustovykh, O.; Verevkin, A.; Terekhin, V.; Shachek, A.; Tyasto, A.

    2016-04-01

    It is shown that in order to form the current pulse of a near rectangular shape, which provides conversion of the welding arc into a dynamic mode, it is rational to connect a forming element made on the basis of an artificial forming line in series to the welding DC circuit. The paper presents a diagram of a pulsed device for welding with a non-consumable electrode in argon which was developed using the forming element. The conversion of the arc into the dynamic mode is illustrated by the current and voltage oscillograms of the arc gap and the dynamic characteristic of the arc within the interval of one pulse generation time in the arc gap. The background current travels in the interpulse interval.

  8. Auto adaptative laser welding

    SciTech Connect

    Coste, F.; Fabbro, R.; Douay, D.; Sabatier, L.; Lacote, D.

    1996-12-31

    The weld preparation in a laboratory environment for laser welding concerning edge misalignments, edge or gap preparation is no longer valid for industrial configurations where these different parameters are not accurately controlled. Therefore in that case, the achievement of consistent qualities of processing, requires the use of sensors for seam tracking and gap recognition. The authors discuss here preliminary experiments involving the use of these elements in order to pilot a scanning head in view of strongly reducing the precision requirements for gap preparation. This set-up is the first step in the development of an auto-adaptative device for laser welding which will be composed of seam tracking and recognition sensors, scanning laser head and a filler wire device.

  9. Selecting Processes to Minimize Hexavalent Chromium from Stainless Steel Welding

    PubMed Central

    KEANE, M.; SIERT, A.; STONE, S.; CHEN, B.; SLAVEN, J.; CUMPSTON, A.; ANTONINI, J.

    2015-01-01

    Eight welding processes/shielding gas combinations were assessed for generation of hexavalent chromium (Cr6+) in stainless steel welding fumes. The processes examined were gas metal arc welding (GMAW) (axial spray, short circuit, and pulsed spray modes), flux cored arc welding (FCAW), and shielded metal arc welding (SMAW). The Cr6+ fractions were measured in the fumes; fume generation rates, Cr6+ generation rates, and Cr6+ generation rates per unit mass of welding wire were determined. A limited controlled comparison study was done in a welding shop including SMAW, FCAW, and three GMAW methods. The processes studied were compared for costs, including relative labor costs. Results indicate the Cr6+ in the fume varied widely, from a low of 2800 to a high of 34,000 ppm. Generation rates of Cr6+ ranged from 69 to 7800 μg/min, and Cr6+ generation rates per unit of wire ranged from 1 to 270 μg/g. The results of field study were similar to the findings in the laboratory. The Cr6+ (ppm) in the fume did not necessarily correlate with the Cr6+ generation rate. Physical properties were similar for the processes, with mass median aerodynamic diameters ranging from 250 to 336 nm, while the FCAW and SMAW fumes were larger (360 and 670 nm, respectively). Conclusion: The pulsed axial spray method was the best choice of the processes studied based on minimal fume generation, minimal Cr6+ generation, and cost per weld. This method is usable in any position, has a high metal deposition rate, and is relatively simple to learn and use. PMID:26690276

  10. Ternary gas plasma welding torch

    NASA Technical Reports Server (NTRS)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor); Waldron, Douglas J. (Inventor)

    1995-01-01

    A plasma arc welding torch is discussed. A first plasma gas is directed through the body of the welding torch and out of the body across the tip of a welding electrode disposed at the forward end of the body. A second plasma gas is disposed for flow through a longitudinal bore in the electrode. The second plasma gas enters one end of the electrode and exits the electrode at the tip thereof for co-acting with the electric welding arc to produce the desired weld. A shield gas is directed through the torch body and circulates around the head of the torch adjacent to the electrode tip.

  11. Thermal Stir Welds in Titanium

    NASA Astrophysics Data System (ADS)

    Fonda, Richard W.; Knipling, Keith E.; Pilchak, Adam L.

    2016-01-01

    Although conventional friction stir welding (FSW) has proven unsuccessful in joining thick sections of alpha and near-alpha titanium alloys, thermal stir welding, a variant of the FSW process in which an external heat source is used to preheat the workpiece, is demonstrated to be able to reliably join 12.3-mm-thick plates of CP titanium. This paper describes the microstructures and textures that develop in these thermal stir welds. The observed microstructure was used to reconstruct the high-temperature microstructure and texture present during the welding process and therefore reveal the genesis of the welding structures.

  12. Unique Cryogenic Welded Structures

    NASA Astrophysics Data System (ADS)

    Yushchenko, K. A.; Monko, G. G.

    2004-06-01

    For the last few decades, the E. O. Paton Electric Welding Institute has been active in the field of cryogenic materials science. Integrated research on development of new grades of steels and alloys for cryogenic engineering was carried out in collaboration with the leading institutions of Russia, Ukraine, and Georgia. Commercially applied welding technologies and consumables were developed. They include large, spherical tanks for storage of liquefied gases (from oxygen to helium) under high pressures; space simulators with a capacity of 10 000 m3 and more; and load-carrying elements of superconducting fusion magnetic systems for the TOKAMAK, MGD, and ITER series.

  13. Unique Cryogenic Welded Structures

    SciTech Connect

    Yushchenko, K.A.; Monko, G.G.

    2004-06-28

    For the last few decades, the E. O. Paton Electric Welding Institute has been active in the field of cryogenic materials science. Integrated research on development of new grades of steels and alloys for cryogenic engineering was carried out in collaboration with the leading institutions of Russia, Ukraine, and Georgia. Commercially applied welding technologies and consumables were developed. They include large, spherical tanks for storage of liquefied gases (from oxygen to helium) under high pressures; space simulators with a capacity of 10 000 m3 and more; and load-carrying elements of superconducting fusion magnetic systems for the TOKAMAK, MGD, and ITER series.

  14. Pulsed Long Arc Welding

    NASA Astrophysics Data System (ADS)

    Krampit, N. Yu

    2016-04-01

    The paper presents a method and an appliance for pulsed arc welding. The method supports dosage of energy required for melting each bead of electrode metal starting from the detachment of a bead. The appliance including a sensor to register bead detachment shows this moment due to the voltage burst in the arc space. Transferred beads of electrode metal are of similar size because of the dosage of energy used for melting each bead, as the consequence, the process is more stable and starting conditions to transfer electrode metal are similar, as the result, a produced weld is improved.

  15. Rheology and timescales of welding

    NASA Astrophysics Data System (ADS)

    Quane, S.; Russell, J. K.

    2004-12-01

    We describe results from 15 high-temperature, constant strain rate and constant load deformation experiments on natural pyroclastic materials that simulate welding. Experiments were run on unconfined samples at temperatures between 835° and 900° C. Samples comprised 4.3 cm diameter, ˜6 cm length cores of sintered Rattlesnake Tuff rhyolite ash. Porosity of starting materials is ˜78%. The experiments used uniaxial load stresses of 0.2 to 5 MPa which corresponds to overburden depths of < 200 m in ignimbrite deposits. The experimental results track strain (porosity loss) and strain rate as a function of time at fixed conditions (load and temperature). Our results show that deformation of pyroclastic material has a strain dependent rheology. The effective viscosity (η e) of the samples increases during the experiment as strain acccumulates and porosity (φ ) is reduced. We describe this behaviour using the relationship: (1) log η e = log η o - α [φ /(1-φ )]. where effective viscosity is related to the viscosity of the framework material (melt), the sample porosity, and a fit-parameter for the material (α ). Our experimental work suggests a value of 0.63 for compaction of natural pyroclastic materials. Equation 1 is the basis for an empirical equation that describes the total strain during viscous compaction as a function of original porosity (φ o), the viscosity of framework melt (η o),load (σ ) and time: (2) \\epsilon = \\phi_{o} + (1-\\phi_{o})/\\alpha \\times ln [(\\alpha \\sigma \\Deltat)/(\\eta_{o} (1-\\phi_{o} ) + exp[-(\\alpha \\phi_{o})/(1 - \\phi_{o} ) ] ]. In this relationship, the values of φ o and η o are physical properties of the specific deposit and load relates to the thickness of the deposit and the position (depth) of the sample. Eq. 2 can be used to predict ɛ vs. time paths to compare against the original experimental data and to model natural deposits. By rearranging the above equation to isolate time (Δ t) we predict the times

  16. Weld cladding of hard surfaces

    NASA Astrophysics Data System (ADS)

    Habrekke, T.

    1993-02-01

    A literature study about clad welding of hard surfaces on steel is performed. The purpose was to see what kind of methods are mainly used, and particular attention is paid to clad welding of rolls. The main impression from this study is that several methods are in use. Some of these must be considered as 'too exotic' for the aim of the program, such as laser build-up welding. However, clad welding of hard surfaces to rolls is widely used around the world, and there is no need for particularly advanced welding methods to perform the work. The welding consumables and the way the welding is carried out is of more important character. The report will give some comments to this, and hopefully will give a short review of the current technology in this field.

  17. Weld penetration and defect control

    SciTech Connect

    Chin, B.A.

    1992-05-15

    Highly engineered designs increasingly require the use of improved materials and sophisticated manufacturing techniques. To obtain optimal performance from these engineered products, improved weld properties and joint reliability are a necessarily. This requirement for improved weld performance and reliability has led to the development of high-performance welding systems in which pre-programmed parameters are specified before any welding takes place. These automated systems however lack the ability to compensate for perturbations which arise during the welding process. Hence the need for systems which monitor and control the in-process status of the welding process. This report discusses work carried out on weld penetration indicators and the feasibility of using these indicators for on-line penetration control.

  18. Method and apparatus for assessing weld quality

    DOEpatents

    Smartt, Herschel B.; Kenney, Kevin L.; Johnson, John A.; Carlson, Nancy M.; Clark, Denis E.; Taylor, Paul L.; Reutzel, Edward W.

    2001-01-01

    Apparatus for determining a quality of a weld produced by a welding device according to the present invention includes a sensor operatively associated with the welding device. The sensor is responsive to at least one welding process parameter during a welding process and produces a welding process parameter signal that relates to the at least one welding process parameter. A computer connected to the sensor is responsive to the welding process parameter signal produced by the sensor. A user interface operatively associated with the computer allows a user to select a desired welding process. The computer processes the welding process parameter signal produced by the sensor in accordance with one of a constant voltage algorithm, a short duration weld algorithm or a pulsed current analysis module depending on the desired welding process selected by the user. The computer produces output data indicative of the quality of the weld.

  19. 49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance...

  20. 49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance...

  1. 49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance...

  2. 49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance...

  3. Welding technology transfer task/laser based weld joint tracking system for compressor girth welds

    NASA Technical Reports Server (NTRS)

    Looney, Alan

    1991-01-01

    Sensors to control and monitor welding operations are currently being developed at Marshall Space Flight Center. The laser based weld bead profiler/torch rotation sensor was modified to provide a weld joint tracking system for compressor girth welds. The tracking system features a precision laser based vision sensor, automated two-axis machine motion, and an industrial PC controller. The system benefits are elimination of weld repairs caused by joint tracking errors which reduces manufacturing costs and increases production output, simplification of tooling, and free costly manufacturing floor space.

  4. Method for welding chromium molybdenum steels

    DOEpatents

    Sikka, Vinod K.

    1986-01-01

    Chromium-molybdenum steels exhibit a weakening after welding in an area adjacent to the weld. This invention is an improved method for welding to eliminate the weakness by subjecting normalized steel to a partial temper prior to welding and subsequently fully tempering the welded article for optimum strength and ductility.

  5. Monitoring Weld Penetration Optically From Within Torch

    NASA Technical Reports Server (NTRS)

    Smith, Matthew A.; Gilbert, Jeffrey L.; Linsacum, Deron L.; Gutlow, David A.

    1993-01-01

    Photodetector or optical fiber leading to photodetector mounted inside gas/tungsten arc welding torch to monitor arc light reflected from oscillating surface of weld pool. Proposed optical monitoring components preserve compact profile of welding torch, maintained in fixed aim at weld-pool position at end of welding torch, and protected against bumping external objects.

  6. 49 CFR 179.300-9 - Welding.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... joints must be fusion welded. Head-to-shell joints must be forge welded on class DOT-106A tanks and fusion welded on class DOT-110A tanks. Welding procedures, welders and fabricators must be approved in...) Fusion-welded joints must be in compliance with the requirements of AAR Specifications for Tank...

  7. Welding Development: Marshall Space Flight Center

    NASA Technical Reports Server (NTRS)

    Ding, Jeff

    2007-01-01

    This paper presents the basic understanding of the friction stir welding process. It covers process description, pin tool operation and materials, metal flow theory, mechanical properties, and materials welded using the process. It also discusses the thermal stir welding process and the differences between thermal stir and friction stir welding. MSFC weld tools used for development are also presented.

  8. 49 CFR 192.225 - Welding procedures.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Welding procedures. 192.225 Section 192.225... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.225 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding...

  9. 49 CFR 192.225 - Welding procedures.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Welding procedures. 192.225 Section 192.225... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.225 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding...

  10. 49 CFR 192.225 - Welding procedures.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Welding procedures. 192.225 Section 192.225... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.225 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding...

  11. 49 CFR 192.225 - Welding procedures.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Welding procedures. 192.225 Section 192.225... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.225 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding...

  12. Portable machine welding head automatically controls arc

    NASA Technical Reports Server (NTRS)

    Oleksiak, C. E.; Robb, M. A.

    1967-01-01

    Portable weld tool makes weld repairs out-of-station and on the side opposite the original weld. It provides full automatic control of the arc voltage, current, wire feed, and electrode travel speed in all welding attitudes. The device is readily adaptable to commercially available straight polarity dc weld packs.

  13. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    NASA Technical Reports Server (NTRS)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  14. Laser Welded Corrugated Steel Panels in Industrial Applications

    NASA Astrophysics Data System (ADS)

    Kananen, M.; Mäntyjärvi, K.; Keskitalo, M.; Hietala, M.; Järvenpää, A.; Holappa, K.; Saine, K.; Teiskonen, J.

    Corrugated core steel panels are an effective way to reduce weight and increase stiffness of steel structures. In numerous applications, these panels have shown very promising commercial possibilities. This study presents the design, manufacturing and commercializing process for two practical examples: Case 1) a fly wheel cover for a diesel engine and Case 2) rotationally symmetrical panel for an electric motor. Test materials of various kinds were used for corrugated cores and skin plates: conventional low-carbon steel grade EN 10130 and ferritic stainless steel grade 1.4509 with plate the thicknesses of 0.5, 0.6 and 0.75 mm. To manufacture different kinds of corrugated core steel panels, flexible manufacturing tools and cost-effective processes are needed. The most important criterion for laser welding panels was the capability of forming tools for producing high quality geometry for the core. Laser welding assembly showed that the quality of the core in both studied cases was good enough for welding the lap joints properly. Developed panels have been tested in industrial applications with excellent feedback. If thickness of a corrugated panel structure is not a limiting issue, these panels are good solution on application where stiffness and lighter weight are required as well as vibrational aspect considered.

  15. Switchbox for welding torches

    NASA Technical Reports Server (NTRS)

    Burley, R. K.

    1980-01-01

    Switchbox can be used to change from one welding torch setup to another without stopping production line. Simple flip of switch connects gas, water, and power to selected torch. In conventional systems, production must be stopped so that maintenance people can disconnect and reconnect another torch.

  16. Welding Rustproof Steels

    NASA Technical Reports Server (NTRS)

    Hoffmann, W

    1929-01-01

    The following experimental results will perhaps increase the knowledge of the process of welding rustproof steels. The experiments were made with two chrome-steel sheets and with two chrome-steel-nickel sheets having the composition shown in Table I.

  17. State Skill Standards: Welding

    ERIC Educational Resources Information Center

    Pointer, Mike; Naylor, Randy; Warden, John; Senek, Gene; Shirley, Charles; Lefcourt, Lew; Munson, Justin; Johnson, Art

    2005-01-01

    The Department of Education has undertaken an ambitious effort to develop statewide occupational skill standards. The standards in this document are for welding programs and are designed to clearly state what the student should know and be able to do upon completion of an advanced high-school program. The writing team determined that any statewide…

  18. Welding. Competencies for Articulation.

    ERIC Educational Resources Information Center

    Southeast Community Coll., Lincoln, NE.

    Materials contained in this guide present competencies describing welding skills necessary for success in initial employment or applicable to advanced educational placement, and may be used by administrators, students, and secondary and postsecondary vocational teachers. The student outcomes section provides guidelines for planning of and…

  19. Welding. Student Learning Guides.

    ERIC Educational Resources Information Center

    Ridge Vocational-Technical Center, Winter Haven, FL.

    These 23 learning guides are self-instructional packets for 23 tasks identified as essential for performance on an entry-level job in welding. Each guide is based on a terminal performance objective (task) and 1-4 enabling objectives. For each enabling objective, some or all of these materials may be presented: learning steps (outline of student…

  20. Welding of Stainless Materials

    NASA Technical Reports Server (NTRS)

    Bull, H; Johnson, Lawrence

    1929-01-01

    It would appear that welds in some stainless steels, heat-treated in some practicable way, will probably be found to have all the resistance to corrosion that is required for aircraft. Certainly these structures are not subjected to the severe conditions that are found in chemical plants.

  1. Elementary TIG Welding Skills.

    ERIC Educational Resources Information Center

    Pierson, John E., III

    The text was prepared to help deaf students develop the skills needed by an employed welder. It uses simplified language and illustrations to present concepts which should be reinforced by practical experience with welding skills. Each of the 12 lessons contains: (1) an information section with many illustrations which presents a concept or…

  2. Welding Supplementary Units.

    ERIC Educational Resources Information Center

    Johnson, Don; And Others

    This document contains supplemental materials for special needs high school students intended to facilitate their mainstreaming in regular welding classes. Teacher's materials precede the materials for students and include general notes for the instructor, suggestions, eight references, a class progress chart, a questionnaire on the usefulness of…

  3. Welding nozzle position manipulator

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L. (Inventor); Gutow, David A. (Inventor)

    1994-01-01

    The present invention is directed to a welding nozzle position manipulator. The manipulator consists of an angle support to which the remaining components of the device are attached either directly or indirectly. A pair of pivotal connections attach a weld nozzle holding link to the angle support and provide a two axis freedom of movement of the holding link with respect to the support angle. The manipulator is actuated by a pair of adjusting screws angularly mounted to the angle support. These screws contact a pair of tapered friction surfaces formed on the upper portion of the welding nozzle holding link. A spring positioned between the upper portions of the support angle and the holding link provides a constant bias engagement between the friction surfaces of the holding link and the adjustment screws, so as to firmly hold the link in position and to eliminate any free play in the adjustment mechanism. The angular relationships between the adjustment screws, the angle support and the tapered friction surfaces of the weld nozzle holding link provide a geometric arrangement which permits precision adjustment of the holding link with respect to the angle support and also provides a solid holding link mount which is resistant to movement from outside forces.

  4. Welding. Student Learning Guide.

    ERIC Educational Resources Information Center

    Palm Beach County Board of Public Instruction, West Palm Beach, FL.

    This student learning guide contains 30 modules for completing a course in welding. It is designed especially for use in secondary schools in Palm Beach County, Florida. Each module covers one task, and consists of a purpose, performance objective, enabling objectives, learning activities keyed to resources, information sheets, student self-check…

  5. Improvement of Weld Characteristics by Laser-Arc Double-Sided Welding Compared to Single Arc Welding

    NASA Astrophysics Data System (ADS)

    Lei, Zhenglong; Zhang, Kezhao; Hu, Xue; Yang, Yuhe; Chen, Yanbin; Wu, Yichao

    2015-11-01

    The single arc welding and laser-arc double-sided welding (LADSW) processes are investigated by virtue of test welds. The impacts of the laser beam during the LADSW process on the weld characteristics are studied from weld geometry, crystal morphology, and the mechanical properties of the joints. Compared with the single arc welding, the LADSW process improves the energy density and reduces the range of arc action, which together leads to a doubling of weld penetration depth. When penetrated by the laser beam, the liquid metal of the arc welding pool experiences severe fluctuations, leading to a finer grain size in the range of 17-26 μm in the LADSW weld, a reduction of nearly 63% compared to the grains in the single arc weld. The tensile strength and elongation-to-failure of the LADSW weld were increased by nearly 10 and 100% over the single arc welding, respectively.

  6. Welding, Bonding and Fastening, 1984

    NASA Technical Reports Server (NTRS)

    Buckley, J. D. (Editor); Stein, B. A. (Editor)

    1985-01-01

    A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Soceity, and Society of Manufacturing Engineers conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

  7. A Comparative Study of Fluid Flow and Mass Transfer in a Trumpet-Shaped Ladle Shroud Using Large Eddy Simulation

    NASA Astrophysics Data System (ADS)

    Zhang, Jiangshan; Li, Jingshe; Yan, Yi; Chen, Zhixin; Yang, Shufeng; Zhao, Jingwei; Jiang, Zhengyi

    2016-02-01

    The advantages of trumpet-shaped ladle shrouds (TLS) have been frequently demonstrated over conventional straight-bore ladle shrouds (CLS) with respect to production efficiency and molten steel quality in continuous casting practices. The present study is to shed some lights on why the TLS are better than the CLS design by examining the fluid dynamics and mass transfer using large eddy simulation. The obtained numerical results were validated with particle imaging velocimetry experiments. Flow velocity, deformation, turbulent energy dissipation, and mixing kinetics of tracer were discussed. The results showed that the entering jet of the CLS flowed straight down into the tundish with a relatively high speed (average at 0.710 to 0.815 m/s) and turbulent kinetic energy. However, the trumpet section of a TLS intensified velocity differences, strain rates, and vortices, and promoted an increase on turbulence dissipation rate in the interior of the ladle shroud. The average speed of the entering jet to the tundish was decreased to 0.270 to 0.410 m/s from the 0.708 m/s of the inlet speed. The entering jet from the TLS swung, twisted and well mixed with surrounding fluid in the tundish, and dissipated its kinetic energy. Consequently, the turbulence of the whole flow field as well as the mean skin friction coefficient of tundish wall and the velocity of free liquid surface were reduced. A tracer experiment was carried out to study mass transfer and flow mixing behavior, and the results demonstrated that the use of the TLS increased the plug volume and decreased the dead zone, thereby enhancing inclusion flotation.

  8. Torch kit for welding in difficult areas

    NASA Technical Reports Server (NTRS)

    Stein, J. A.

    1971-01-01

    Miniature tungsten inert gas welding torch, used with variously formed interchangeable soft copper tubing extensions, provides inexpensive, accurate welding capability for inaccessible joints. Kit effectively welds stainless steel tubing 0.089 cm thick. Other applications are cited.

  9. 49 CFR 179.300-9 - Welding.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... fusion welded. Head-to-shell joints must be forge welded on class DOT-106A tanks and fusion welded on... AAR Specifications for Tank Cars, appendix W (IBR, see § 171.7 of this subchapter). (b)...

  10. Lightweight, High-Current Welding Gun

    NASA Technical Reports Server (NTRS)

    Starck, Thomas F.; Brennan, Andrew D.

    1989-01-01

    Lighweight resistance-welding, hand-held gun supplies alternating or direct current over range of 600 to 4,000 A and applies forces from 40 to 60 lb during welding. Used to weld metal sheets in multilayered stacks.

  11. Method Of Bonding A Metal Connection To An Electrode Including A Core Having A Fiber Or Foam Type Structure For An Electrochemical Cell, An

    DOEpatents

    Loustau, Marie-Therese; Verhoog, Roelof; Precigout, Claude

    1996-09-24

    A method of bonding a metal connection to an electrode including a core having a fiber or foam-type structure for an electrochemical cell, in which method at least one metal strip is pressed against one edge of the core and is welded thereto under compression, wherein, at least in line with the region in which said strip is welded to the core, which is referred to as the "main core", a retaining core of a type analogous to that of the main core is disposed prior to the welding.

  12. Array imaging of austenitic welds by measuring weld material map

    NASA Astrophysics Data System (ADS)

    Fan, Z.; Lowe, M.

    2014-02-01

    It is difficult to inspect for defects in austenitic welds ultrasonically due to complicated material properties inside the weld. Weld microstructures typically lead to weld stiffnesses that are both anisotropic and inhomogeneous, so that ultrasonic waves tend to deviate and scatter. A weld performance map is commonly used to describe how the material properties vary throughout the weld, and this idea has been applied to wave propagation models. In this work, we developed a non-destructive method to measure this map using ultrasonic arrays. A material model (previously published by others) with a small number of parameters has been applied to describe the weld performance map. It uses the information of the welding procedure and rules for crystalline growth to predict the orientations, therefore it has a good physical foundation. An inverse model has then been developed to measure the weld performance map based on the matching of predictions by the ray tracing method to selected experimental array measurements. The process is validated by both finite element models and experiments. The results have been applied to correct array images to compensate for deviations of the ultrasonic rays.

  13. Tracking Motions Of Manually Controlled Welding Torches

    NASA Technical Reports Server (NTRS)

    Russell, Carolyn; Gangl, Ken

    1996-01-01

    Techniques for measuring motions of manually controlled welding torches undergoing development. Positions, orientations, and velocities determined in real time during manual arc welding. Makes possible to treat manual welding processes more systematically so manual welds made more predictable, especially in cases in which mechanical strengths and other properties of welded parts highly sensitive to heat inputs and thus to velocities and orientations of welding torches.

  14. Welding wire pressure sensor assembly

    NASA Technical Reports Server (NTRS)

    Morris, Timothy B. (Inventor); Milly, Peter F., Sr. (Inventor); White, J. Kevin (Inventor)

    1994-01-01

    The present invention relates to a device which is used to monitor the position of a filler wire relative to a base material being welded as the filler wire is added to a welding pool. The device is applicable to automated welding systems wherein nonconsumable electrode arc welding processes are utilized in conjunction with a filler wire which is added to a weld pool created by the electrode arc. The invention senses pressure deviations from a predetermined pressure between the filler wire and the base material, and provides electrical signals responsive to the deviations for actuating control mechanisms in an automatic welding apparatus so as to minimize the pressure deviation and to prevent disengagement of the contact between the filler wire and the base material.

  15. Welding wire pressure sensor assembly

    NASA Astrophysics Data System (ADS)

    Morris, Timothy B.; Milly, Peter F.; White, J. Kevin

    1993-05-01

    The present invention relates to a device which is used to monitor the position of a filler wire relative to a base material being welded as the filler wire is added to a welding pool. The device is applicable to automated welding systems wherein nonconsumable electrode arc welding processes are utilized in conjunction with a filler wire which is added to a weld pool created by the electrode arc. The invention senses pressure deviations from a predetermined pressure between the filler wire and the base material, and provides electrical signals responsive to the deviations for actuating control mechanisms in an automatic welding apparatus so as to minimize the pressure deviation and to prevent disengagement of the contact between the filler wire and the base material.

  16. Welding wire pressure sensor assembly

    NASA Astrophysics Data System (ADS)

    Morris, Timothy B.; Milly, Peter F., Sr.; White, J. Kevin

    1994-04-01

    The present invention relates to a device which is used to monitor the position of a filler wire relative to a base material being welded as the filler wire is added to a welding pool. The device is applicable to automated welding systems wherein nonconsumable electrode arc welding processes are utilized in conjunction with a filler wire which is added to a weld pool created by the electrode arc. The invention senses pressure deviations from a predetermined pressure between the filler wire and the base material, and provides electrical signals responsive to the deviations for actuating control mechanisms in an automatic welding apparatus so as to minimize the pressure deviation and to prevent disengagement of the contact between the filler wire and the base material.

  17. Industrial laser welding evaluation study

    NASA Technical Reports Server (NTRS)

    Hella, R.; Locke, E.; Ream, S.

    1974-01-01

    High power laser welding was evaluated for fabricating space vehicle boosters. This evaluation was made for 1/4 in. and 1/2 in. aluminum (2219) and 1/4 in. and 1/2 in. D6AC steel. The Avco HPL 10 kW industrial laser was used to perform the evaluation. The objective has been achieved through the completion of the following technical tasks: (1) parameter study to optimize welding and material parameters; (2) preparation of welded panels for MSFC evaluation; and (3) demonstration of the repeatability of laser welding equipment. In addition, the design concept for a laser welding system capable of welding large space vehicle boosters has been developed.

  18. INERT GAS SHIELD FOR WELDING

    DOEpatents

    Jones, S.O.; Daly, F.V.

    1958-10-14

    S>An inert gas shield is presented for arc-welding materials such as zirconium that tend to oxidize rapidly in air. The device comprises a rectangular metal box into which the welding electrode is introduced through a rubber diaphragm to provide flexibility. The front of the box is provided with a wlndow having a small hole through which flller metal is introduced. The box is supplied with an inert gas to exclude the atmosphere, and with cooling water to promote the solidification of the weld while in tbe inert atmosphere. A separate water-cooled copper backing bar is provided underneath the joint to be welded to contain the melt-through at the root of the joint, shielding the root of the joint with its own supply of inert gas and cooling the deposited weld metal. This device facilitates the welding of large workpieces of zirconium frequently encountered in reactor construction.

  19. Viewing Welds By Computer Tomography

    NASA Technical Reports Server (NTRS)

    Pascua, Antonio G.; Roy, Jagatjit

    1990-01-01

    Computer tomography system used to inspect welds for root penetration. Source illuminates rotating welded part with fan-shaped beam of x rays or gamma rays. Detectors in circular array on opposite side of part intercept beam and convert it into electrical signals. Computer processes signals into image of cross section of weld. Image displayed on video monitor. System offers only nondestructive way to check penetration from outside when inner surfaces inaccessible.

  20. Steel Collet For Welding Electrodes

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Gutow, David A.; Burley, Richard K.; Fogul, Irving

    1992-01-01

    Improved steel collet holds electrode for tungsten inert-gas welding but allows quick and easy replacement. Also ensures reliable arc starting. Slip-on compression ring compresses tapered section of body of collet around inner end of welding electrode. Collet mounted in receptacle below stack of lenses and filters in coaxial-vision welding torch. Blind hole in collet protects outermost lens from damage by electrode.

  1. Jointed Holder For Welding Electrodes

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.

    1991-01-01

    Adjustable-angle holder enables use of standard straight electrode with custom-fabricated bent gas cup for welding in difficult-to-reach places. Electrode replaced easily, without removing cup, with aid of tool loosening miniature collet nut on holder. Consumes fewer electrodes for given amount of welding. Angle of holder continuously adjustable to fit angle of gas cup or geometry of part welded. Holder made double-jointed to accommodate gas cup having compound angles.

  2. Pulsed ultrasonic stir welding system

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  3. Hot Corrosion of Inconel 625 Overlay Weld Cladding in Smelting Off-Gas Environment

    NASA Astrophysics Data System (ADS)

    Mohammadi Zahrani, E.; Alfantazi, A. M.

    2013-10-01

    Degradation mechanisms and hot corrosion behavior of weld overlay alloy 625 were studied. Phase structure, morphology, thermal behavior, and chemical composition of deposited salt mixture on the weld overlay were characterized utilizing XRD, SEM/EDX, DTA, and ICP/OES, respectively. Dilution level of Fe in the weldment, dendritic structure, and degradation mechanisms of the weld were investigated. A molten phase formed on the weld layer at the operating temperature range of the boiler, which led to the hot corrosion attack in the water wall and the ultimate failure. Open circuit potential and weight-loss measurements and potentiodynamic polarization were carried out to study the hot corrosion behavior of the weld in the simulated molten salt medium at 873 K, 973 K, and 1073 K (600 °C, 700 °C, and 800 °C). Internal oxidation and sulfidation plus pitting corrosion were identified as the main hot corrosion mechanisms in the weld and boiler tubes. The presence of a significant amount of Fe made the dendritic structure of the weld susceptible to preferential corrosion. Preferentially corroded (Mo, Nb)-depleted dendrite cores acted as potential sites for crack initiation from the surface layer. The penetration of the molten phase into the cracks accelerated the cracks' propagation mainly through the dendrite cores and further crack branching/widening.

  4. Fast, Nonspattering Inert-Gas Welding

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.

    1991-01-01

    Proposed welding technique combines best features of metal (other than tungsten)/inert-gas welding, plasma arc welding, and tungsten/inert-gas welding. Advantages include: wire fed to weld joint preheated, therefore fed at high speed without spattering; high-frequency energy does not have to be supplied to workpiece to initiate welding; size of arc gap not critical, power-supply control circuit adjusts voltage across gap to compensate for changes; only low gas-flow rate needed; welding electrode replaced easily as prefabricated assembly; external wire-feeding manipulator not needed; and welding process relatively forgiving of operator error.

  5. Development of filler metals for welding of iron aluminide alloys. Final report

    SciTech Connect

    Goodwin, G.M.; Scott, J.L.

    1995-06-29

    Attempts were made to develop a coating formulation for shielded metal arc (SMA) welding electrodes for iron aluminide alloys. Core wires of various compositions were produced by aspiration casting at ORNL and coating formulation development was conducted by Devasco, Inc. It was found that, except for weld deposit compositions containing less than 10 weight % aluminum, all weld deposits exhibited extensive cold cracking and/or porosity. It was concluded that current coating formulation technology limits successful iron aluminide deposits to less than 10 weight % aluminum.

  6. Analytical real-time measurement of a three-dimensional weld pool surface

    NASA Astrophysics Data System (ADS)

    Zhang, WeiJie; Wang, XueWu; Zhang, YuMing

    2013-11-01

    The ability to observe and measure weld pool surfaces in real-time is the core of the foundation for next generation intelligent welding that can partially imitate skilled welders who observe the weld pool to acquire information on the welding process. This study aims at the real-time measurement of the specular three-dimensional (3D) weld pool surface under a strong arc in gas tungsten arc welding (GTAW). An innovative vision system is utilized in this study to project a dot-matrix laser pattern on the specular weld pool surface. Its reflection from the surface is intercepted at a distance from the arc by a diffuse plane. The intercepted laser dots illuminate this plane producing an image showing the reflection pattern. The deformation of this reflection pattern from the projected pattern (e.g. the dot matrix) is used to derive the 3D shape of the reflection surface, i.e., the weld pool surface. Based on careful analysis, the underlying reconstruction problem is formulated mathematically. An analytic solution is proposed to solve this formulated problem resulting in the weld pool surface being reconstructed on average in 3.04 ms during welding experiments. A vision-based monitoring system is thus established to measure the weld pool surface in GTAW in real-time. In order to verify the effectiveness of the proposed reconstruction algorithm, first numerical simulation is conducted. The proposed algorithm is then tested on a spherical convex mirror with a priori knowledge of its geometry. The detailed analysis of the measurement error validates the accuracy of the proposed algorithm. Results from the real-time experiments verify the robustness of the proposed reconstruction algorithm.

  7. Laser welding of aluminum alloys

    SciTech Connect

    Leong, K.H.; Sabo, K.R.; Sanders, P.G.; Spawr, W.J.

    1997-03-01

    Recent interest in reducing the weight of automobiles to increase fuel mileage has focused attention on the use of aluminum and associated joining technologies. Laser beam welding is one of the more promising methods for high speed welding of aluminum. Consequently, substantial effort has been expended in attempting to develop a robust laser beam welding process. Early results have not been very consistent in the process requirements but more definitive data has been produced recently. This paper reviews the process parameters needed to obtain consistent laser welds on 5,000 series aluminum alloys and discusses the research necessary to make laser processing of aluminum a reality for automotive applications.

  8. Programmable Automated Welding System (PAWS)

    NASA Technical Reports Server (NTRS)

    Kline, Martin D.

    1994-01-01

    An ambitious project to develop an advanced, automated welding system is being funded as part of the Navy Joining Center with Babcock & Wilcox as the prime integrator. This program, the Programmable Automated Welding System (PAWS), involves the integration of both planning and real-time control activities. Planning functions include the development of a graphical decision support system within a standard, portable environment. Real-time control functions include the development of a modular, intelligent, real-time control system and the integration of a number of welding process sensors. This paper presents each of these components of the PAWS and discusses how they can be utilized to automate the welding operation.

  9. Pulsed ultrasonic stir welding method

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  10. Modeling of the Weld Shape Development During the Autogenous Welding Process by Coupling Welding Arc with Weld Pool

    NASA Astrophysics Data System (ADS)

    Dong, Wenchao; Lu, Shanping; Li, Dianzhong; Li, Yiyi

    2010-10-01

    A numerical model of the welding arc is coupled to a model for the heat transfer and fluid flow in the weld pool of a SUS304 stainless steel during a moving GTA welding process. The described model avoids the use of the assumption of the empirical Gaussian boundary conditions, and at the same time, provides reliable boundary conditions to analyze the weld pool. Based on the two-dimensional axisymmetric numerical modeling of the argon arc, the heat flux to workpiece, the input current density, and the plasma drag stress are obtained. The arc temperature contours, the distributions of heat flux, and current density at the anode are in fair agreement with the reported experimental results. Numerical simulation and experimental studies to the weld pool development are carried out for a moving GTA welding on SUS304 stainless steel with different oxygen content from 30 to 220 ppm. The calculated result show that the oxygen can change the Marangoni convection from outward to inward direction on the liquid pool surface and make the wide shallow weld shape become narrow deep one. The calculated result for the weld shape and weld D/W ratio agrees well with the experimental one.

  11. Saturated permeability measurements on pumice and welded-tuffaceous materials

    SciTech Connect

    Reda, D.C.; Hadley, G.R.

    1985-12-31

    An experimental apparatus was designed and built to allow water-saturated permeabilities as low as 10{sup -18} m{sup 2} to be measured on cores of diameter 5 cm and length 10 cm under steady-state flow conditions. This same apparatus can also be utilized in a transient (pressure-decay) mode in order to measure permeabilities several orders of magnitude lower than the steady-state limit. Tests were conducted on samples of pumice, fractured welded tuff, and welded tuff, representing a permeability range of seven orders of magnitude. Based on present measurements and calculations, the following results were obtained: Liquid-saturated permeability of the pumice core from Mount St. Helens was 2.76 x 10{sup -12} m{sup 2}; the corresponding Ergun constant was 4.43 x 10{sup 11} kg/m{sup 4}. The ultimate compressive strength of this material was found to be greater than 1.8 MPa, but less than 3.6 MPa; liquid-saturated permeability of the unfractured welded-tuff core was 5.6 x 10{sup -19} m{sup 2}; liquid-saturated permeability for the fractured welded-tuff core was found to decay to 2 x 10{sup -18} m{sup 2} after long-time-scale exposures to continuous-flow and applied-load conditions, independent of the initial fracture state (open vs closed); with an initially closed (naturally existing) fracture, core permeability decreased by a factor of about 2 over a 200-h test period; with an initially open fracture, core permeability decreased by a factor of about 4 under the influence of a comparable load-time history to that experienced in the natural-fracture test; final core permeability was found to be reduced by an order of magnitude from its initial level during a total 700-h test period; and the final effective hydraulic fracture aperture was calculated to be 10{sup -6} m for both tests on the fractured welded-tuff core; the final effective fracture permeability was calculated to be 10{sup -13} m{sup 2}, five orders of magnitude greater than the matrix-material prmeability

  12. Welding processes for plastics

    SciTech Connect

    Grimm, R.A.

    1995-03-01

    To make large or complex thermoplastic parts, the most cost-effective method often involves molding two or more parts and joining them together. In such cases, the manufacturer has a variety of joining options, including adhesives, mechanical fastening, and fusion bonding or welding. Welding is particularly attractive for thermoplastic part assembly because joining times are often very short, enabling high throughput. Also, the various fusion processes typically produce strong joints, tolerate contaminated surfaces, and successfully join such difficult-to-bond substrates as polyolefins. They are also useful for joining polymers with low surface energies (such as polyethylene and polypropylene), which require complex surface activation treatments if they are to be adhesively joined.

  13. Vacuum welding of olivine.

    PubMed

    Bell, P R

    1966-07-22

    Welding of olivine was demonstrated by grinding it in a ball mill in an atmosphere of about 2 x 10(-7) torr. Most of the sample adhered strongly to the container and grinding balls although adhesion in air is only slight. Similar adhesion should be expected on the lunar surface and may account for the roughness needed to explain the optical properties of the moon and the detail of the una 9 photographs. PMID:17839712

  14. Molten welding slag enthalpies

    SciTech Connect

    Stukalo, V.A.; Neshchimenko, N.Ya.; Batalin, G.I.; Patselii, N.V.; Galinich, V.I.

    1988-05-01

    We measured enthalpies at 1740-19970 K for four multicomponent oxide liquids. The initial materials were special-purity metal oxides, chemically pure manganese oxalate, and calcium fluoride. High-temperature calorimetry has been applied to the enthalpies of slags used in automatic constructional-steel welding. The mean specific heats have been calculated from the temperature dependence of the enthalpies. The enthalpies increase with the basicity in these slags.

  15. Welding monitoring system

    NASA Technical Reports Server (NTRS)

    Babcock, Stephen G. (Inventor); Dyer, Gerald E. (Inventor); Gordon, Stephen S. (Inventor)

    1987-01-01

    This invention relates to systems for remotely monitoring automatic welding operations, and more particularly to a system wherein the welder is readily positionable, while components of the optical system remain fixed. A welder having an electrode is mounted in an enclosure containing a pair of mirrors. The electrode passes through an opening in the first mirror and a gas cup. The mirror reflects an image of a welding operation taken through the opening of the gas cup to the second mirror. The second mirror then reflects the image through a rotary coupling to a third mirror which, in turn, reflects the image to a receiving lense mounted to a second rotatable coupling. The image is then projected via a fiber optic bundle to a filter unit where selected wavelengths of light are filtered from the welding image. The filter unit is coupled to an enlarger which enlarges the image and passes it to a camera. The camera is connected to an electronic eclipser which selectively darkens the brightest portions of the image. Finally, the image is recorded by a video tape recorder and displayed by a monitor.

  16. Laser beam welding of any metal.

    SciTech Connect

    Leong, K. H.

    1998-10-01

    The effect of a metal's thermophysical properties on its weldability are examined. The thermal conductivity, melting point, absorptivity and thermal diffusivity of the metal and the laser beam focused diameter and welding speed influence the minimum beam irradiance required for melting and welding. Beam diameter, surface tension and viscosity of the molten metal affect weld pool stability and weld quality. Lower surface tension and viscosity increases weld pool instability. With larger beam diameters causing wider welds, dropout also increases. Effects of focused beam diameter and joint fitup on weldability are also examined. Small beam diameters are sensitive to beam coupling problems in relation to fitup precision in addition to beam alignment to the seam. Welding parameters for mitigating weld pool instability and increasing weld quality are derived from the above considerations. Guidelines are presented for the tailoring of welding parameters to achieve good welds. Weldability problems can also be anticipated from the properties of a metal.

  17. MERIDL- VELOCITIES AND STREAMLINES ON THE HUB-SHROUD MIDCHANNEL STREAM SURFACE OF AN AXIAL, RADIAL, OR MIXED FLOW TURBOMACHINE OR ANNULAR DUCT

    NASA Technical Reports Server (NTRS)

    Katsanis, T.

    1994-01-01

    general the blade row may be fixed or rotating and the blades may be twisted and leaned. The flow may be axial, radial, or mixed. The upstream and downstream flow conditions can vary from hub to shroud with provisions made for an approximate correction for loss of stagnation pressure. Also, viscous forces are neglected along solution mesh lines running from hub to tip. The capabilities of this program include handling of nonaxial flows without restriction, annular ducts without blades, and specified streamwise loss distributions. This program is written in FORTRAN IV for batch execution and has been implemented on an IBM 360 computer with a central memory requirement of approximately 700K of 8 bit bytes. This core requirement can be reduced depending on the size of the problem and the desired solution accuracy. This program was developed in 1977.

  18. Design, construction, and characterization of a novel robotic welding fume generator and inhalation exposure system for laboratory animals.

    PubMed

    Antonini, James M; Afshari, Aliakbar A; Stone, Sam; Chen, Bean; Schwegler-Berry, Diane; Fletcher, W Gary; Goldsmith, W Travis; Vandestouwe, Kurt H; McKinney, Walter; Castranova, Vincent; Frazer, David G

    2006-04-01

    controlled welding exposures from automated gas metal arc and flux-cored arc welding processes to investigate how welding fumes affect health. PMID:16531292

  19. Comparison Between Keyhole Weld Model and Laser Welding Experiments

    SciTech Connect

    Wood, B C; Palmer, T A; Elmer, J W

    2002-09-23

    A series of laser welds were performed using a high-power diode-pumped continuous-wave Nd:YAG laser welder. In a previous study, the experimental results of those welds were examined, and the effects that changes in incident power and various welding parameters had on weld geometry were investigated. In this report, the fusion zones of the laser welds are compared with those predicted from a laser keyhole weld simulation model for stainless steels (304L and 21-6-9), vanadium, and tantalum. The calculated keyhole depths for the vanadium and 304L stainless steel samples fit the experimental data to within acceptable error, demonstrating the predictive power of numerical simulation for welds in these two materials. Calculations for the tantalum and 21-6-9 stainless steel were a poorer match to the experimental values. Accuracy in materials properties proved extremely important in predicting weld behavior, as minor changes in certain properties had a significant effect on calculated keyhole depth. For each of the materials tested, the correlation between simulated and experimental keyhole depths deviated as the laser power was increased. Using the model as a simulation tool, we conclude that the optical absorptivity of the material is the most influential factor in determining the keyhole depth. Future work will be performed to further investigate these effects and to develop a better match between the model and the experimental results for 21-6-9 stainless steel and tantalum.

  20. Gas Tungsten Arc Welding. Welding Module 6. Instructor's Guide.

    ERIC Educational Resources Information Center

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching a three-unit module in gas tungsten arc welding. The module has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The basic principles involved in gas tungsten arc welding, supplies, and applications are covered. The materials included…

  1. Gas Metal Arc Welding. Welding Module 5. Instructor's Guide.

    ERIC Educational Resources Information Center

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…

  2. Shielded Metal Arc Welding. Welding Module 4. Instructor's Guide.

    ERIC Educational Resources Information Center

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in shielded metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety; theory, power sources, and…

  3. Narrow groove welding gas diffuser assembly and welding torch

    SciTech Connect

    Rooney, Stephen J.

    2000-02-04

    A diffuser assembly is provided for narrow groove welding using an automatic gas tungsten arc welding torch. The diffuser assembly includes manifold adapted for adjustable mounting on the welding torch which is received in a central opening in the manifold. Laterally extending manifold sections communicate with a shield gas inlet such that shield gas supplied to the inlet passes to gas passages of the manifold sections. First and second tapered diffusers are respectively connected to the manifold sections in fluid communication with the gas passages thereof. The diffusers extend downwardly along the torch electrode on opposite sides thereof so as to release shield gas along the length of the electrode and at the distal tip of the electrode. The diffusers are of a transverse width which is on the order of the thickness of the electrode so that the diffusers can, in use, be inserted into a narrow welding groove before and after the electrode in the direction of the weld operation.

  4. Narrow groove welding gas diffuser assembly and welding torch

    DOEpatents

    Rooney, Stephen J.

    2001-01-01

    A diffuser assembly is provided for narrow groove welding using an automatic gas tungsten arc welding torch. The diffuser assembly includes a manifold adapted for adjustable mounting on the welding torch which is received in a central opening in the manifold. Laterally extending manifold sections communicate with a shield gas inlet such that shield gas supplied to the inlet passes to gas passages of the manifold sections. First and second tapered diffusers are respectively connected to the manifold sections in fluid communication with the gas passages thereof. The diffusers extend downwardly along the torch electrode on opposite sides thereof so as to release shield gas along the length of the electrode and at the distal tip of the electrode. The diffusers are of a transverse width which is on the order of the thickness of the electrode so that the diffusers can, in use, be inserted into a narrow welding groove before and after the electrode in the direction of the weld operation.

  5. Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds

    NASA Technical Reports Server (NTRS)

    Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.

    2012-01-01

    In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.

  6. Spot-Welding Gun Is Easy To Use

    NASA Technical Reports Server (NTRS)

    Morgan, Gene E.; Nguyen, Francis H.

    1991-01-01

    Electrical-resistance spot-welding gun designed to produce more welds per unit time by decreasing technician's effort and fatigue. Vacuum cups on frame secure welding gun to workpiece while compressed air drives welding tip against workpiece to make spot resistance weld. When weld completed, vacuum in frame cups released so frame and gun moved to position of next spot weld.

  7. Agricultural Mechanics Unit for Plant Science Core Curriculum. Volume 15, Number 4. Instructor's Guide.

    ERIC Educational Resources Information Center

    Linhardt, Richard E.; Hunter, Bill

    This instructor's guide is intended for use in teaching the agricultural mechanics unit of a plant science core curriculum. Covered in the individual units of the guide are the following topics: arc welding (following safety procedures, controlling distortion, selecting and caring for electrodes, identifying the material to be welded, and welding…

  8. Aeroacoustic wind-tunnel tests of a light twin-boom general-aviation airplane with free or shrouded-pusher propellers. [in the Langley full-scale tunnel

    NASA Technical Reports Server (NTRS)

    Mclemore, H. C.; Pegg, R. J.

    1980-01-01

    Tests were conducted in the Langley full-scale tunnel to determine the aerodynamic performance and acoustic characteristics of four different pusher-propeller configurations on a twin boom, general aviation airplane. The propellers included a 2-blade free propeller, two 3-blade shrouded propellers, and a 5-blade shrouded propeller. The tests were conducted for a range of airplane angles of attack from about 0 deg to 16 deg for test speeds from 0 to about 36 m/sec and for a range of propeller blade angles and rotation speeds. The free propeller provided the best aerodynamic propulsive performance. For forward flight conditions, the free propeller noise levels were lower than those of the shrouded propellers. In the static conditions the free propeller noise levels were as low as those for the shrouded propellers, except for the propeller in-plane noise where the shrouded propeller noise levels were lower.

  9. New explosive seam welding concepts

    NASA Technical Reports Server (NTRS)

    Bement, L. J.

    1973-01-01

    Recently developed techniques provide totally-confined linear explosive seam welding and produce scarf joint with linear explosive seam welding. Linear ribbon explosives are utilized in making narrow, continuous, airtight joints in variety of aluminum alloys, titanium, copper, brass, and stainless steel.

  10. Monitoring Welding-Gas Quality

    NASA Technical Reports Server (NTRS)

    Huddleston, Kevin L.

    1988-01-01

    System monitors welding gas to ensure characteristics within predetermined values. Responds to changes that might go unnoticed by human operator and acts quickly to prevent weld defects. Electronic pressure controller employs various amounts of gain, equalization, and compensation to respond to changes in gas-supply pressure. Works in conjuction with pressure/oxygen/moisture monitor.

  11. Welding--Trade or Profession?

    ERIC Educational Resources Information Center

    Albright, C. E.; Smith, Kenneth

    2006-01-01

    This article discusses a collaborative program between schools with the purpose of training and providing advanced education in welding. Modern manufacturing is turning to automation to increase productivity, but it can be a great challenge to program robots and other computer-controlled welding and joining systems. Computer programming and…

  12. Metal Working and Welding Operations.

    ERIC Educational Resources Information Center

    Marine Corps Inst., Washington, DC.

    This student guide, one of a series of correspondence training courses designed to improve the job performance of members of the Marine Corps, deals with the skills needed by metal workers and welders. Addressed in the six individual units of the course are the following topics: weldable metals and their alloys, arc welding, gas welding,…

  13. Composite Cores

    NASA Technical Reports Server (NTRS)

    1990-01-01

    Spang & Company's new configuration of converter transformer cores is a composite of gapped and ungapped cores assembled together in concentric relationship. The net effect of the composite design is to combine the protection from saturation offered by the gapped core with the lower magnetizing requirement of the ungapped core. The uncut core functions under normal operating conditions and the cut core takes over during abnormal operation to prevent power surges and their potentially destructive effect on transistors. Principal customers are aerospace and defense manufacturers. Cores also have applicability in commercial products where precise power regulation is required, as in the power supplies for large mainframe computers.

  14. Welding of high chromium steels

    NASA Technical Reports Server (NTRS)

    Miller, W B

    1928-01-01

    A brief description is given of different groups of high chromium steels (rustless iron and stainless steels) according to their composition and more generally accepted names. The welding procedure for a given group will be much the same regardless of the slight variations in chemical composition which may exist within a certain group. Information is given for the tensile properties (yield point and ultimate strength) of metal sheets and welds before and after annealing on coupons one and one-half inches wide. Since welds in rustless iron containing 16 to 18 percent chromium and 7 to 12 percent nickel show the best combination of strength and ductility in the 'as welded' or annealed condition, it is considered the best alloy to use for welded construction.

  15. Displaced electrode process for welding

    DOEpatents

    Heichel, L.J.

    1975-08-26

    A method is described for the butt-welding of a relatively heavy mass to a relatively small mass such as a thin-wall tube. In butt-welding heat is normally applied at the joint between the two pieces which are butt-welded together. The application of heat at the joint results in overheating the tube which causes thinning of the tube walls and porosity in the tube material. This is eliminated by displacing the welding electrode away from the seam toward the heavier mass so that heat is applied to the heavy mass and not at the butt seam. Examples of the parameters used in welding fuel rods are given. The cladding and end plugs were made of Zircalloy. The electrode used was of 2 percent thoriated tungsten. (auth)

  16. Reduction of Biomechanical and Welding Fume Exposures in Stud Welding.

    PubMed

    Fethke, Nathan B; Peters, Thomas M; Leonard, Stephanie; Metwali, Mahmoud; Mudunkotuwa, Imali A

    2016-04-01

    The welding of shear stud connectors to structural steel in construction requires a prolonged stooped posture that exposes ironworkers to biomechanical and welding fume hazards. In this study, biomechanical and welding fume exposures during stud welding using conventional methods were compared to exposures associated with use of a prototype system that allowed participants to weld from an upright position. The effect of base material (i.e. bare structural beam versus galvanized decking) on welding fume concentration (particle number and mass), particle size distribution, and particle composition was also explored. Thirty participants completed a series of stud welding simulations in a local apprenticeship training facility. Use of the upright system was associated with substantial reductions in trunk inclination and the activity levels of several muscle groups. Inhalable mass concentrations of welding fume (averaged over ~18 min) when using conventional methods were high (18.2 mg m(-3) for bare beam; 65.7 mg m(-3) for through deck), with estimated mass concentrations of iron (7.8 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), zinc (0.2 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), and manganese (0.9 mg m(-3) for bare beam; 1.5 mg m(-3) for through deck) often exceeding the American Conference of Governmental Industrial Hygienists Threshold Limit Values (TLVs). Number and mass concentrations were substantially reduced when using the upright system, although the total inhalable mass concentration remained above the TLV when welding through decking. The average diameters of the welding fume particles for both bare beam (31±17 nm) through deck conditions (34±34 nm) and the chemical composition of the particles indicated the presence of metallic nanoparticles. Stud welding exposes ironworkers to potentially high levels of biomechanical loading (primarily to the low back) and welding fume. The upright system used in this study improved exposure

  17. Welding Education Research (1964-1984).

    ERIC Educational Resources Information Center

    Bacon, Charles Frederick

    A research project, which involved a review of welding education research and surveys of welders in two states and the presidents of chapters of the American Welding Society throughout the United States, was conducted to gather empirical data from which welding curricula may be revised so as to reflect the changes in the welding industry caused by…

  18. Image Control In Automatic Welding Vision System

    NASA Technical Reports Server (NTRS)

    Richardson, Richard W.

    1988-01-01

    Orientation and brightness varied to suit welding conditions. Commands from vision-system computer drive servomotors on iris and Dove prism, providing proper light level and image orientation. Optical-fiber bundle carries view of weld area as viewed along axis of welding electrode. Image processing described in companion article, "Processing Welding Images for Robot Control" (MFS-26036).

  19. Clamp and Gas Nozzle for TIG Welding

    NASA Technical Reports Server (NTRS)

    Gue, G. B.; Goller, H. L.

    1982-01-01

    Tool that combines clamp with gas nozzle is aid to tungsten/inert-gas (TIG) welding in hard-to-reach spots. Tool holds work to be welded while directing a stream of argon gas at weld joint, providing an oxygen-free environment for tungsten-arc welding.

  20. Wire-Guide Manipulator For Automated Welding

    NASA Technical Reports Server (NTRS)

    Morris, Tim; White, Kevin; Gordon, Steve; Emerich, Dave; Richardson, Dave; Faulkner, Mike; Stafford, Dave; Mccutcheon, Kim; Neal, Ken; Milly, Pete

    1994-01-01

    Compact motor drive positions guide for welding filler wire. Drive part of automated wire feeder in partly or fully automated welding system. Drive unit contains three parallel subunits. Rotations of lead screws in three subunits coordinated to obtain desired motions in three degrees of freedom. Suitable for both variable-polarity plasma arc welding and gas/tungsten arc welding.

  1. 49 CFR 195.214 - Welding procedures.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Welding procedures. 195.214 Section 195.214... PIPELINE Construction § 195.214 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding procedures qualified under Section 5 of API 1104 or Section IX of the ASME Boiler...

  2. 49 CFR 195.214 - Welding procedures.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Welding procedures. 195.214 Section 195.214... PIPELINE Construction § 195.214 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding procedures qualified under Section 5 of API 1104 or Section IX of the ASME Boiler...

  3. 49 CFR 195.214 - Welding procedures.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Welding procedures. 195.214 Section 195.214... PIPELINE Construction § 195.214 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding procedures qualified under Section 5 of API 1104 or Section IX of the ASME Boiler...

  4. 49 CFR 195.214 - Welding procedures.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Welding procedures. 195.214 Section 195.214... PIPELINE Construction § 195.214 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding procedures qualified under Section 5 of API 1104 or Section IX of the ASME Boiler...

  5. Autoclave test of inertia welded slugs

    SciTech Connect

    Peacock, H.B.

    1986-01-27

    Inertia welding (IW) is being evaluated as an alternative to gas-tungsten-arc (GTA) welding, for welding Mark 31 slugs. To demonstrate IW, 40 production (GTA) slugs rejected for pinholes and poor bonds were used. After welding, the slugs were autoclave tested. No autoclave failures occurred. (DLC)

  6. Camera Would Monitor Weld-Pool Contours

    NASA Technical Reports Server (NTRS)

    Gordon, Stephen S.; Gutow, David A.

    1990-01-01

    Weld pool illuminated and viewed coaxially along welding torch. Proposed monitoring subsystem for arc welder provides image in which horizontal portions of surface of weld pool highlighted. Monitoring and analyzing subsystems integrated into overall control system of robotic welder. Control system sets welding parameters to adapt to changing conditions, maintaining surface contour giving desired pattern of reflections.

  7. Method for controlling gas metal arc welding

    DOEpatents

    Smartt, Herschel B.; Einerson, Carolyn J.; Watkins, Arthur D.

    1989-01-01

    The heat input and mass input in a Gas Metal Arc welding process are controlled by a method that comprises calculating appropriate values for weld speed, filler wire feed rate and an expected value for the welding current by algorithmic function means, applying such values for weld speed and filler wire feed rate to the welding process, measuring the welding current, comparing the measured current to the calculated current, using said comparison to calculate corrections for the weld speed and filler wire feed rate, and applying corrections.

  8. Method for controlling gas metal arc welding

    DOEpatents

    Smartt, H.B.; Einerson, C.J.; Watkins, A.D.

    1987-08-10

    The heat input and mass input in a Gas Metal Arc welding process are controlled by a method that comprises calculating appropriate values for weld speed, filler wire feed rate and an expected value for the welding current by algorithmic function means, applying such values for weld speed and filler wire feed rate to the welding process, measuring the welding current, comparing the measured current to the calculated current, using said comparison to calculate corrections for the weld speed and filler wire feed rate, and applying corrections. 3 figs., 1 tab.

  9. U-groove aluminum weld strength improvement

    NASA Technical Reports Server (NTRS)

    Verderaime, V.; Vaughan, R.

    1995-01-01

    Though butt-welds are among the most preferred joining methods in aerostructures, their strength dependence on inelastic mechanics is generally the least understood. This study investigated experimental strain distributions across a thick aluminum U-grooved weld and identified two weld process considerations for improving the multipass weld strength. The extreme thermal expansion and contraction gradient of the fusion heat input across the groove tab thickness produces severe peaking which induces bending under uniaxial loading. The filler strain-hardening deceased with increasing filler pass sequence, producing the weakest welds on the last pass side. Current welding schedules unknowingly compound these effects which reduce the weld strength. A de-peaking index model was developed to select filler pass thicknesses, pass numbers, and sequences to improve de-peaking in the welding process. Intent is to combine the strongest weld pass side with the peaking induced bending tension to provide a more uniform stress and stronger weld under axial tensile loading.

  10. Automatic welding of stainless steel tubing

    NASA Technical Reports Server (NTRS)

    Clautice, W. E.

    1978-01-01

    The use of automatic welding for making girth welds in stainless steel tubing was investigated as well as the reduction in fabrication costs resulting from the elimination of radiographic inspection. Test methodology, materials, and techniques are discussed, and data sheets for individual tests are included. Process variables studied include welding amperes, revolutions per minute, and shielding gas flow. Strip chart recordings, as a definitive method of insuring weld quality, are studied. Test results, determined by both radiographic and visual inspection, are presented and indicate that once optimum welding procedures for specific sizes of tubing are established, and the welding machine operations are certified, then the automatic tube welding process produces good quality welds repeatedly, with a high degree of reliability. Revised specifications for welding tubing using the automatic process and weld visual inspection requirements at the Kennedy Space Center are enumerated.

  11. U-Groove aluminum weld strength improvement

    NASA Technical Reports Server (NTRS)

    Verderaime, V.; Vaughan, R.

    1996-01-01

    Though butt-welds are among the most preferred joining methods in aerostructures, their strength dependence on inelastic mechanics is generally the least understood. This study investigated experimental strain distributions across a thick aluminum U-grooved weld and identified two weld process considerations for improving the multipass weld strength. The extreme thermal expansion and contraction gradient of the fusion heat input across the groove tab thickness produces severe peaking, which induces bending under uniaxial loading. The filler strain-hardening decreased with increasing filler pass sequence, producing the weakest welds on the last pass side. Current welding schedules unknowingly compound these effects which reduce the weld strength. A depeaking index model was developed to select filler pass thicknesses, pass numbers, and sequences to improve depeaking in the welding process. The intent is to combine the strongest weld pass side with the peaking induced bending tension to provide a more uniform stress and stronger weld under axial tensile loading.

  12. Complex vibration ultrasonic welding systems with large area welding tips.

    PubMed

    Tsujino, Jiromaru; Sano, Tsutomu; Ogata, Hayato; Tanaka, Soichi; Harada, Yoshiki

    2002-05-01

    Vibration and welding characteristics of complex vibration ultrasonic welding systems of 27 and 40 kHz were studied. Complex vibration systems, which have elliptical to circular or rectangular to square locus, are effective for ultrasonic welding of various specimens including the same and different metal specimens, and for direct welding of semiconductor tips and packaging of various electronic devices without solder. The complex vibration systems consist of a one-dimensional longitudinal-torsional vibration converter with slitted part, a stepped horn and a longitudinal vibration transducer as a driving source. The complex vibration welding tips of 27 and 40 kHz have enough area of 6-8 mm square for various welding specimens. Aluminum plate specimens of 0.3-1.0 mm thickness were successfully joined with weld strengths almost equal to aluminum specimen strength, and independent to the specimen direction. Required vibration amplitude of 40 kHz is smaller than that of 27 kHz. PMID:12159965

  13. Impact of different welding techniques on biological effect markers in exhaled breath condensate of 58 mild steel welders.

    PubMed

    Hoffmeyer, Frank; Raulf-Heimsoth, Monika; Lehnert, Martin; Kendzia, Benjamin; Bernard, Sabine; Berresheim, Hans; Düser, Maria; Henry, Jana; Weiss, Tobias; Koch, Holger M; Pesch, Beate; Brüning, Thomas

    2012-01-01

    Total mass and composition of welding fumes are predominantly dependent on the welding technique and welding wire applied. The objective of this study was to investigate the impact of welding techniques on biological effect markers in exhaled breath condensate (EBC) of 58 healthy welders. The welding techniques applied were gas metal arc welding with solid wire (GMAW) (n=29) or flux cored wire (FCAW) (n=29). Welding fume particles were collected with personal samplers in the breathing zone inside the helmets. Levels of leukotriene B(4) (LTB(4)), prostaglandin E(2) (PGE(2)), and 8-isoprostane (8-iso-PGF(2α)) were measured with immunoassay kits and the EBC pH was measured after deaeration. Significantly higher 8-iso-PGF(2α) concentrations and a less acid pH were detected in EBC of welders using the FCAW than in EBC of welders using the GMAW technique. The lowest LTB(4) concentrations were measured in nonsmoking welders applying a solid wire. No significant influences were found in EBC concentrations of PGE(2) based upon smoking status or type of welding technique. This study suggests an enhanced irritative effect in the lower airways of mild steel welders due to the application of FCAW compared to GMAW, most likely associated with a higher emission of welding fumes. PMID:22686312

  14. Characterization of Plasma Jet in Plasma Spray-Physical Vapor Deposition of YSZ Using a <80 kW Shrouded Torch Based on Optical Emission Spectroscopy

    NASA Astrophysics Data System (ADS)

    Chen, Qing-Yu; Peng, Xiao-Zhuang; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2015-08-01

    During plasma spray-physical vapor deposition (PS-PVD) of yttria-stabilized zirconia (YSZ) coatings, evaporation of the YSZ powder is essential, but quite difficult when using a commercial <80 kW plasma torch. In this study, a shrouded plasma torch was examined to improve the YSZ evaporation. The plasma characteristics were diagnosed using optical emission spectroscopy. Results showed that the electron number density in the plasma jet was maintained at an order of magnitude of 1014 cm-3, indicating local thermal equilibrium of the plasma jet. Compared with a conventional torch, the shrouded torch resulted in much higher plasma temperature and much lower electron number density. With the shrouded torch, more energy of the plasma was transferred to the YSZ material, leading to more evaporation of the YSZ powder and thereby a much higher deposition rate of the YSZ coating. These results show that use of a shrouded torch is a simple and effective approach to improve the evaporation of feedstock material during PS-PVD.

  15. NASA Design Strengthens Welds

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Friction Stir Welding (FSW) is a solid-state joining process-a combination of extruding and forging-ideal for use when the original metal characteristics must remain as unchanged as possible. While exploring methods to improve the use of FSW in manufacturing, engineers at Marshall Space Flight Center created technologies to address the method's shortcomings. MTS Systems Corporation, of Eden Prairie, Minnesota, discovered the NASA-developed technology and then signed a co-exclusive license agreement to commercialize Marshall's design for use in high-strength structural alloys. The resulting process offers the added bonuses of being cost-competitive, efficient, and most importantly, versatile.

  16. Versatile Friction Stir Welding/Friction Plug Welding System

    NASA Technical Reports Server (NTRS)

    Carter, Robert

    2006-01-01

    A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following: Basic FSW; FSW with automated manipulation of the length of the pin tool in real time [the so-called auto-adjustable pin-tool (APT) capability]; Self-reacting FSW (SRFSW); SR-FSW with APT capability and/or real-time adjustment of the distance between the front and back shoulders; and Friction plug welding (FPW) [more specifically, friction push plug welding] or friction pull plug welding (FPPW) to close out the keyhole of, or to repair, an FSW or SR-FSW weld. Prior FSW and FPW systems have been capable of performing one or two of these operations, but none has thus far been capable of performing all of them. The proposed system would include a common tool that would have APT capability for both basic FSW and SR-FSW. Such a tool was described in Tool for Two Types of Friction Stir Welding (MFS- 31647-1), NASA Tech Briefs, Vol. 30, No. 10 (October 2006), page 70. Going beyond what was reported in the cited previous article, the common tool could be used in conjunction with a plug welding head to perform FPW or FPPW. Alternatively, the plug welding head could be integrated, along with the common tool, into a FSW head that would be capable of all of the aforementioned FSW and FPW operations. Any FSW or FPW operation could be performed under any combination of position and/or force control.

  17. Parametric study in weld mismatch of longitudinally welded SSME HPFTP inlet

    NASA Technical Reports Server (NTRS)

    Min, J. B.; Spanyer, K. L.; Brunair, R. M.

    1991-01-01

    Welded joints are an essential part of pressure vessels such as the Space Shuttle Main Engine (SSME) Turbopumps. Defects produced in the welding process can be detrimental to weld performance. Recently, review of the SSME high pressure fuel turbopump (HPFTP) titanium inlet x rays revealed several weld discrepancies such as penetrameter density issues, film processing discrepancies, weld width discrepancies, porosity, lack of fusion, and weld offsets. Currently, the sensitivity of welded structures to defects is of concern. From a fatigue standpoint, weld offset may have a serious effect since local yielding, in general, aggravates cyclic stress effects. Therefore, the weld offset issue is considered. Using the finite element method and mathematical formulations, parametric studies were conducted to determine the influence of weld offsets and a variation of weld widths in longitudinally welded cylindrical structures with equal wall thickness on both sides of the joint. From the study, the finite element results and theoretical solutions are presented.

  18. Analysis And Control System For Automated Welding

    NASA Technical Reports Server (NTRS)

    Powell, Bradley W.; Burroughs, Ivan A.; Kennedy, Larry Z.; Rodgers, Michael H.; Goode, K. Wayne

    1994-01-01

    Automated variable-polarity plasma arc (VPPA) welding apparatus operates under electronic supervision by welding analysis and control system. System performs all major monitoring and controlling functions. It acquires, analyzes, and displays weld-quality data in real time and adjusts process parameters accordingly. Also records pertinent data for use in post-weld analysis and documentation of quality. System includes optoelectronic sensors and data processors that provide feedback control of welding process.

  19. Real time computer controlled weld skate

    NASA Technical Reports Server (NTRS)

    Wall, W. A., Jr.

    1977-01-01

    A real time, adaptive control, automatic welding system was developed. This system utilizes the general case geometrical relationships between a weldment and a weld skate to precisely maintain constant weld speed and torch angle along a contoured workplace. The system is compatible with the gas tungsten arc weld process or can be adapted to other weld processes. Heli-arc cutting and machine tool routing operations are possible applications.

  20. Repair welding on nitrided carbon steel pipe

    SciTech Connect

    Baumert, K.L.

    1994-12-31

    A carbon steel pipe containing primarily ammonia at 750--850 F developed a nitrided case 15--20 mils (0.4--0.5mm) deep. This did not affect the performance of the pipe during operation, however, repair welding was not possible because of cracking. A laboratory procedure was developed wherein nitrided pipe could be successfully welded. The technique consisted of stress relieving the pipe before welding. No post weld stress relief was necessary to effect a sound weld.

  1. An investigation of ingress for an 'air-cooled' shrouded rotating disk system with radial-clearance seals

    NASA Astrophysics Data System (ADS)

    Phadke, U. P.; Owen, J. M.

    1982-04-01

    The quest for improved performance has led to great interest in the study of disk sealing and cooling air systems of gas turbines. The disk cooling air must not only remove the heat conducted in the disk from the blades but must also prevent the ingress of hot gas into the cavity between the disk and the stator. The present investigation is concerned with the study of several different rotor-stator seals with radial clearances between cylindrical shrouds on both the rotor and the stator. The tests were conducted in the absence of an external axial flow, which occurs in an actual gas turbine. Flow visualization and pressure measurements were used to study the performance of the radial-clearance seals.

  2. Evaluation of the behavior of shrouded plasma spray coatings in the platen superheater of coal-fired boilers

    SciTech Connect

    Sidhu, B.S.; Prakash, S.

    2006-06-15

    Nickel- and cobalt-based coatings were formulated by a shrouded plasma spray process on boiler tube steels, namely, ASTM-SA210-grade A1 (GrA1), ASTM-SA213-T-11 (T11), and ASTM-SA213-T-22 (T22). The Ni-22Cr-10A1-1Y alloy powder was sprayed as a bond in each case before the final coating. The degradation behavior of the bared and coated steels was studied in the platen superheater of the coal-fired boiler. The samples were inserted through the soot blower dummy points with the help of stainless steel wires. The coatings were found to be effective in increasing resistance to degradation in the given boiler environment. The maximum protection was observed in the case of Stellite-6 (St-6) coating.

  3. Preliminary study of cyclic thermal shock resistance of plasma-sprayed zirconium oxide turbine outer air seal shrouds

    NASA Technical Reports Server (NTRS)

    Bill, R. C.; Wisander, D. W.

    1977-01-01

    Several experimental concepts representing potential high pressure turbine seal material systems were subjected to cyclic thermal shock exposures similar to those that might be encountered under severe engine start-up and shut-down sequences. All of the experimental concepts consisted of plasma-sprayed yttria stabilized ZrO2 on the high temperature side of the blade tip seal shroud. Between the ZrO2 and a cooled, dense metal backing, various intermediate layer concepts intended to mitigate thermal stresses were incorporated. Performance was judged on the basis of the number of thermal shock cycles required to cause loss of seal material through spallation. The most effective approach was to include a low modulus, sintered metal pad between the ZrO2 and the metallic backing. It was also found that reducing the density of the ZrO2 layer significantly improved the performance of specimens with plasma-sprayed metal/ceramic composite intermediate layers.

  4. Impeller shroud to casing leakage flow simulations in the Space Shuttle Main Engine high pressure fuel pump

    NASA Technical Reports Server (NTRS)

    Sindir, Munir M.

    1987-01-01

    Quasi-three-dimensional Navier-Stokes calculations were carried out for the Space Shuttle Main Engine high-pressure fuel pump to simulate the impeller shroud to casing leakage flow. This flow geometry was modeled as an axisymmetric cavity flow with a stationary surface representing the casing, and a rotating surface denoting the impeller. A 63 x 81-node mesh provided sufficient resolution in the regions of greatest flow variations and reduced the effects of numerical diffusion. The turbulence field was closed with the high Reynolds number form of the k-epsilon model supplemented with wall functions in the vicinity of the walls. Finally, a parametric study quantified the effects of through mass flow changes on this leakage flow.

  5. Pressure oscillation in the leakage annulus between a shrouded impeller and its housing due to impeller-discharge-pressure disturbances

    NASA Technical Reports Server (NTRS)

    Childs, D. W.

    1992-01-01

    The perturbed flow in the leakage path between a shrouded-pump impeller and its housing is analyzed using experiences with the Space Shuttle Main Engine (SSME), high pressure fuel turbopump (HPFTP) wearing-ring seals. Analysis is based on a bulk-flow model which consists of the path-momentum, circumferential momentum, and continuity equations. The pressure oscillations in the leakage annulus are driven by a circumferential variation of the impeller discharge pressure. It is shown that the occurrence and nature of the pressure oscillations depend on the tangential-velocity ratio of the fluid entering the seal, the order of the Fourier coefficient, the closeness of the precessional frequency of the rotating pressure field to the first natural frequency of the fluid annulus, and the clearance of the wearing-ring seal. The results obtained may explain the internal melting observed on SSME HPFTP seal parts.

  6. NO{sub x} emissions of a jet diffusion flame which is surrounded by a shroud of combustion air

    SciTech Connect

    Tran, P.X.; White, F.P.; Mathur, M.P.; Ekmann, J.M.

    1996-08-01

    The present work reports an experimental study on the behavior of a jet flame surrounded by a shroud of combustion air. Measurements focussed on the flame length and the emissions of NO{sub x}, total unburned hydrocarbons, CO{sub 2}, and O{sub 2}. Four different fuel flow rates (40.0, 78.33, 138.33, and 166.6 cm/s), air flow rates up to 2500 cm{sup 3}/s and four different air injector diameters (0.079 cm, 0. 158 cm, 0.237 cm, and 0.316 cm) were used. The shroud of combustion air causes the flame length to decrease by a factor proportional to 1/[p{sub a}/p{sub f} + C{sub 2}({mu}{sub a}Re,a/{mu}{sub f}Re,f){sup 2}]{sup {1/2}}. A substantial shortening of the flame length occurred by increasing the air injection velocity keeping fuel rate fixed or conversely by lowering the fuel flow rate keeping air flow rate constant. NO{sub x} emissions ranging from 5 ppm to 64 ppm were observed and the emission of NO{sub x} decreased strongly with the increased air velocity. The decrease of NO{sub x} emissions was found to follow a similar scaling law as does the flame length. However, the emission of the total hydrocarbons increased with the increased air velocity or the decreased fuel flow rate. A crossover condition where both NO{sub x} and unburned- hydrocarbon emissions are low, was identified. At an air-to-fuel velocity ratio of about 1, the emissions of NO{sub x} and the total hydrocarbons were found to be under 20 ppm.

  7. Control of Gas Tungsten Arc welding pool shape by trace element addition to the weld pool

    DOEpatents

    Heiple, C.R.; Burgardt, P.

    1984-03-13

    An improved process for Gas Tungsten Arc welding maximizes the depth/width ratio of the weld pool by adding a sufficient amount of a surface active element to insure inward fluid flow, resulting in deep, narrow welds. The process is especially useful to eliminate variable weld penetration and shape in GTA welding of steels and stainless steels, particularly by using a sulfur-doped weld wire in a cold wire feed technique.

  8. Study of Gasdynamic Effect Upon the Weld Geometry When Concumable Electrode Welding

    NASA Astrophysics Data System (ADS)

    Chinakhov, D. A.; Grigorieva, E. G.; Mayorova, E. I.

    2016-04-01

    The paper considers the ways of weld geometry controlling when consumable electrode welding under single-jet and double-jet gas shielding. The authors provide comparative results of experimental studies on the effects of shielding gas supply upon the weld geometry in weld joints produced from construction carbon steel 45. It has been established that gas-dynamic effect of the shielding gas has a significant impact upon shaping and weld geometry when consumable electrode welding under double-jet gas shielding.

  9. Deformation During Friction Stir Welding

    NASA Technical Reports Server (NTRS)

    White, Henry J.

    2002-01-01

    Friction Stir Welding (FSW) is a solid state welding process that exhibits characteristics similar to traditional metal cutting processes. The plastic deformation that occurs during friction stir welding is due to the superposition of three flow fields: a primary rotation of a radially symmetric solid plug of metal surrounding the pin tool, a secondary uniform translation, and a tertiary ring vortex flow (smoke rings) surrounding the tool. If the metal sticks to the tool, the plug surface extends down into the metal from the outer edge of the tool shoulder, decreases in diameter like a funnel, and closes up beneath the pin. Since its invention, ten years have gone by and still very little is known about the physics of the friction stir welding process. In this experiment, an H13 steel weld tool (shoulder diameter, 0.797 in; pin diameter, 0.312 in; and pin length, 0.2506 in) was used to weld three 0.255 in thick plates. The deformation behavior during friction stir welding was investigated by metallographically preparing a plan view sections of the weldment and taking Vickers hardness test in the key-hole region.

  10. Laser welding of fused quartz

    DOEpatents

    Piltch, Martin S.; Carpenter, Robert W.; Archer, III, McIlwaine

    2003-06-10

    Refractory materials, such as fused quartz plates and rods are welded using a heat source, such as a high power continuous wave carbon dioxide laser. The radiation is optimized through a process of varying the power, the focus, and the feed rates of the laser such that full penetration welds may be accomplished. The process of optimization varies the characteristic wavelengths of the laser until the radiation is almost completely absorbed by the refractory material, thereby leading to a very rapid heating of the material to the melting point. This optimization naturally occurs when a carbon dioxide laser is used to weld quartz. As such this method of quartz welding creates a minimum sized heat-affected zone. Furthermore, the welding apparatus and process requires a ventilation system to carry away the silicon oxides that are produced during the welding process to avoid the deposition of the silicon oxides on the surface of the quartz plates or the contamination of the welds with the silicon oxides.

  11. Flexible control for welding robots

    SciTech Connect

    Mangold, V.L. Jr.

    1994-12-31

    The single limiting characteristic of robot welding applications that typically impairs the success and functionality of a robot welding work cell is workpiece or process-specific variances. Nearly as problematic for most robot arc welding applications in the near term, and potentially a larger problem in the future, is the compatibility of control systems utilized with industrial robots. The robot industry has developed over time in a manner that is significantly different than a related capital equipment genre, metal cutting machine tools. The robot industry, impacted by the overwhelming dominance of Japanese and European producers, have tended toward proprietary control systems that utilized application software that is nonstandard in nature and nontransportable from one robot product to another. This presentation discusses the use of standard platform controls with transportable welding software written in C or C++ code that can greatly increase the flexibility of robot welding operations. The presentation discusses the use of an Adept 1, Allen Bradley and Giddings and Lewis control system interchangeably with the same 6-axis arm robot for arc welding purposes. The flexibility of pin compatible control systems and software that is transportable from one robot line to another will greatly improve robot system performance. The long term maintenance cost and ultimately the financial viability of job shop, small parts robotic arc welding applications will also be enhanced.

  12. Residual stresses in welded plates

    NASA Technical Reports Server (NTRS)

    Bernstein, Edward L.

    1994-01-01

    The purpose of this project was to develop a simple model which could be used to study residual stress. The mechanism that results in residual stresses in the welding process starts with the deposition of molten weld metal which heats the immediately adjacent material. After solidification of weld material, normal thermal shrinkage is resisted by the adjacent, cooler material. When the thermal strain exceeds the elastic strain corresponding to the yield point stress, the stress level is limited by this value, which decreases with increasing temperature. Cooling then causes elastic unloading which is restrained by the adjoining material. Permanent plastic strain occurs, and tension is caused in the region immediately adjacent to the weld material. Compression arises in the metal farther from the weld in order to maintain overall static equilibrium. Subsequent repair welds may add to the level of residual stresses. The level of residual stress is related to the onset of fracture during welding. Thus, it is of great importance to be able to predict the level of residual stresses remaining after a weld procedure, and to determine the factors, such as weld speed, temperature, direction, and number of passes, which may affect the magnitude of remaining residual stress. It was hoped to use traditional analytical modeling techniques so that it would be easier to comprehend the effect of these variables on the resulting stress. This approach was chosen in place of finite element methods so as to facilitate the understanding of the physical processes. The accuracy of the results was checked with some existing experimental studies giving residual stress levels found from x-ray diffraction measurements.

  13. The technology and welding joint properties of hybrid laser-tig welding on thick plate

    NASA Astrophysics Data System (ADS)

    Shenghai, Zhang; Yifu, Shen; Huijuan, Qiu

    2013-06-01

    The technologies of autogenous laser welding and hybrid laser-TIG welding are used on thick plate of high strength lower alloy structural steel 10CrNiMnMoV in this article. The unique advantages of hybrid laser-TIG welding is summarized by comparing and analyzing the process parameters and welding joints of autogenous laser welding laser welding and hybrid laser-TIG welding. With the optimal process parameters of hybrid welding, the good welding joint without visible flaws can be obtained and its mechanical properties are tested according to industry standards. The results show that the hybrid welding technology has certain advantages and possibility in welding thick plates. It can reduce the demands of laser power, and it is significant for lowering the aspect ratio of weld during hybrid welding, so the gas in the molten pool can rise and escape easily while welding thick plates. Therefore, the pores forming tendency decreases. At the same time, hybrid welding enhances welding speed, and optimizes the energy input. The transition and grain size of the microstructure of hybrid welding joint is better and its hardness is higher than base material. Furthermore, its tensile strength and impact toughness is as good as base material. Consequently, the hybrid welding joint can meet the industry needs completely.

  14. A study of weld quality in ultrasonic spot welding of similar and dissimilar metals

    NASA Astrophysics Data System (ADS)

    Al-Sarraf, Z.; Lucas, M.

    2012-08-01

    Several difficulties are faced in joining thinner sheets of similar and dissimilar materials from fusion welding processes such as resistance welding and laser welding. Ultrasonic metal welding overcomes many of these difficulties by using high frequency vibration and applied pressure to create a solid-state weld. Ultrasonic metal welding is an effective technique in joining small components, such as in wire bonding, but is also capable of joining thicker sheet, depending on the control of welding conditions. This study presents the design, characterisation and test of a lateral-drive ultrasonic metal welding device. The ultrasonic welding horn is modelled using finite element analysis and its vibration behaviour is characterised experimentally to ensure ultrasonic energy is delivered to the weld coupon. The welding stack and fixtures are then designed and mounted on a test machine to allow a series of experiments to be conducted for various welding and ultrasonic parameters. Weld strength is subsequently analysed using tensile-shear tests. Control of the vibration amplitude profile through the weld cycle is used to enhance weld strength and quality, providing an opportunity to reduce part marking. Optical microscopic examination and scanning electron microscopy (SEM) were employed to investigate the weld quality. The results show how the weld quality is particularly sensitive to the combination of clamping force and vibration amplitude of the welding tip.

  15. Pulse shaping effects on weld porosity in laser beam spot welds : contrast of long- & short- pulse welds.

    SciTech Connect

    Ellison, Chad M.; Perricone, Matthew J.; Faraone, Kevin M.; Norris, Jerome T.

    2007-10-01

    Weld porosity is being investigated for long-pulse spot welds produced by high power continuous output lasers. Short-pulse spot welds (made with a pulsed laser system) are also being studied but to a much small extent. Given that weld area of a spot weld is commensurate with weld strength, the loss of weld area due to an undefined or unexpected pore results in undefined or unexpected loss in strength. For this reason, a better understanding of spot weld porosity is sought. Long-pulse spot welds are defined and limited by the slow shutter speed of most high output power continuous lasers. Continuous lasers typically ramp up to a simmer power before reaching the high power needed to produce the desired weld. A post-pulse ramp down time is usually present as well. The result is a pulse length tenths of a second long as oppose to the typical millisecond regime of the short-pulse pulsed laser. This study will employ a Lumonics JK802 Nd:YAG laser with Super Modulation pulse shaping capability and a Lasag SLS C16 40 W pulsed Nd:YAG laser. Pulse shaping will include square wave modulation of various peak powers for long-pulse welds and square (or top hat) and constant ramp down pulses for short-pulse welds. Characterization of weld porosity will be performed for both pulse welding methods.

  16. Welding tritium exposed stainless steel

    SciTech Connect

    Kanne, W.R. Jr.

    1994-11-01

    Stainless steels that are exposed to tritium become unweldable by conventional methods due to buildup of decay helium within the metal matrix. With longer service lives expected for tritium containment systems, methods for welding on tritium exposed material will become important for repair or modification of the systems. Solid-state resistance welding and low-penetration overlay welding have been shown to mitigate helium embrittlement cracking in tritium exposed 304 stainless steel. These processes can also be used on stainless steel containing helium from neutron irradiation, such as occurs in nuclear reactors.

  17. Optical Monitoring of Weld Penetration

    NASA Technical Reports Server (NTRS)

    Maram, J.

    1986-01-01

    Robotic welding controlled by reliable, relatively-noise-free optoelectronic unit. Bounding off meniscus of pool of molten metal, laser beam impinges on position-sensitive photodetector. Beam diameter adjusted for width of weld. Optical filters screen out light from arc. Made from small, low-cost components and utilizing optical fibers to conduct signals, system immune to electromagnetic interference common in industrial environments. Aimed for automatic welders, robot welders in particular and also adaptable to other types of welding, including tungsten/inert-gas, laser, and electron-beam techniques.

  18. Novel Process Revolutionizes Welding Industry

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Glenn Research Center, Delphi Corporation, and the Michigan Research Institute entered into a research project to study the use of Deformation Resistance Welding (DRW) in the construction and repair of stationary structures with multiple geometries and dissimilar materials, such as those NASA might use on the Moon or Mars. Traditional welding technologies are burdened by significant business and engineering challenges, including high costs of equipment and labor, heat-affected zones, limited automation, and inconsistent quality. DRW addresses each of those issues, while drastically reducing welding, manufacturing, and maintenance costs.

  19. Irradiation effects on base metal and welds of 9Cr-1Mo (EM10) martensitic steel

    SciTech Connect

    Alamo, A.; Seran, J.L.; Rabouille, O.; Brachet, J.C.; Maillard, A.; Touron, H.; Royer, J.

    1996-12-31

    9Cr martensitic steels are being developed for core components (wrapper tubes) of fast breeder reactors as well as for fusion reactor structures. Here, the effects of fast neutron irradiation on the mechanical behavior of base metal and welds of 9Cr-1Mo (EM10) martensitic steel have been studied. Two types of weldments have been produced by TIG and electron beam techniques. Half of samples have been post-weld heat treated to produce a stress-relieved structure. The irradiation has been conducted in the Phenix reactor to doses of 63--65 dpa in the temperature range 450--459 C. The characterization of the welds, before and after irradiation, includes metallographic observations, hardness measurements, tensile and Charpy tests. It is shown that the mechanical properties of the welds after irradiation are in general similar to the characteristics obtained on the base metal, which is little affected by neutron irradiation.

  20. Automated Variable-Polarity Plasma-Arc Welding

    NASA Technical Reports Server (NTRS)

    Numes, A. C., Jr.; Bayless, E. O., Jr.; Jones, S. C., III; Munafo, P.; Munafo, A.; Biddle, A.; Wilson, W.

    1984-01-01

    Variable-polarity plasma-arc methods produces better welds at lower cost than gas-shielded tungsten-arc welding in assemblies. Weld porosity very low and costs of joint preparation, depeaking, inspection, and weld repair minimized.