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Sample records for corrosion inhibition performance

  1. Inhibitive Performance of Monoethylene Glycol on CO2 Corrosion of API 5L X52 Steel

    NASA Astrophysics Data System (ADS)

    Javidi, M.; Khodaparast, M.

    2015-04-01

    Monoethylene glycol has been utilized in wet natural gas transportation to avoid hydrate formation and corrosion. The inhibitive performance of monoethylene glycol (MEG) on CO2 corrosion of API 5L X52 steel in saline solution at 50 °C was studied using electrochemical techniques. Change in inhibition mechanism of MEG against CO2 corrosion was observed including the blocking of reaction sites by MEG in low concentration and slow down of corrosion reactions at high concentration. The presence of different concentrations of sodium chloride affects the corrosion rate in a different manner for rich and lean glycol solution.

  2. CORROSION INHIBITION

    DOEpatents

    Cartledge, G.H.

    1958-06-01

    The protection of ferrous metsls from the corrosive action of aqueous solutions is accomplished by the incorporation of small amounts of certain additive agents into the aqueous solutions. The method comprises providing a small concentration of technetium, in the form of pertechnetate ion, dissolved in the solution.

  3. Corrosion inhibiting organic coatings

    SciTech Connect

    Sasson, E.

    1984-10-16

    A corrosion inhibiting coating comprises a mixture of waxes, petroleum jelly, a hardener and a solvent. In particular, a corrosion inhibiting coating comprises candelilla wax, carnauba wax, microcrystalline waxes, white petrolatum, an oleoresin, lanolin and a solvent.

  4. Performance of corrosion inhibiting admixtures for structural concrete -- assessment methods and predictive modeling

    SciTech Connect

    Yunovich, M.; Thompson, N.G.

    1998-12-31

    During the past fifteen years corrosion inhibiting admixtures (CIAs) have become increasingly popular for protection of reinforced components of highway bridges and other structures from damage induced by chlorides. However, there remains considerable debate about the benefits of CIAs in concrete. A variety of testing methods to assess the performance of CIA have been reported in the literature, ranging from tests in simulated pore solutions to long-term exposures of concrete slabs. The paper reviews the published techniques and recommends the methods which would make up a comprehensive CIA effectiveness testing program. The results of this set of tests would provide the data which can be used to rank the presently commercially available CIA and future candidate formulations utilizing a proposed predictive model. The model is based on relatively short-term laboratory testing and considers several phases of a service life of a structure (corrosion initiation, corrosion propagation without damage, and damage to the structure).

  5. Method for inhibiting corrosion

    SciTech Connect

    Wu, Y.; Stapp, P. R.

    1985-12-03

    A composition comprising the reaction adduct or neutralized product resulting from the reaction of a maleic anhydride and an oil containing a polynuclear aromatic compound is provided which, when applied to a metal surface, forms a corrosion-inhibiting film thereon. The composition is particularly useful in the treatment of down-hole metal surfaces in oil and gas wells to inhibit the corrosion of the metal.

  6. Inhibitive Performance of Benzotriazole for Steel Corrosion Studied by Electrochemical and AFM Characterization

    NASA Astrophysics Data System (ADS)

    Feng, Yuanchao; Cheng, Y. Frank

    2015-12-01

    In this work, the inhibiting effect of benzotriazole (BTA) on corrosion of X65 pipeline steel in bicarbonate solution was investigated by electrochemical measurements, including open-circuit potential, potentiodynamic polarization curves and electrochemical impedance spectroscopy, and atomic force microscopy characterization. It is found that BTA is effective to inhibit the steel corrosion, and the inhibiting efficiency is increased by the increasing inhibitor concentration. The BTA is an anodic inhibitor, which shifts the corrosion potential of the steel less negatively and decreases the anodic current density at individual potential. A layer of inhibitor film is formed on the steel surface to reduce the corrosion rate of the steel. The formed film is quite smooth, with a roughness at the nano-meter scale.

  7. Corrosion Inhibition Performance of Triazole Derivatives on Copper-Nickel Alloy in 3.5 wt.% NaCl Solution

    NASA Astrophysics Data System (ADS)

    Jiang, B.; Jiang, S. L.; Liu, X.; Ma, A. L.; Zheng, Y. G.

    2015-12-01

    This study investigates the performance of three triazole derivatives with different molecular structures as corrosion inhibitors for the copper-nickel alloy CuNi 90/10 in 3.5 wt.% NaCl solution. Inhibition behavior was systematically determined through electrochemical measurements, scanning electron microscopy, energy-dispersive spectroscopy, and Fourier transform infrared spectroscopy. In addition, adsorption behavior and the inhibition mechanism were investigated via quantum chemical calculation and molecular dynamic simulation. Experimental results indicate that the three inhibitors with triazole rings and heteroatoms exhibited excellent corrosion inhibition capabilities on the copper-nickel alloy surface through physisorption and chemisorption. In particular, 3-amino-5-mercapto-1,2,4-triazole showed the best inhibition capability according to the concentration ranges considered in the experiments. The results of quantum chemical calculation agreed with the experimental findings.

  8. Density functional theory and molecular dynamics simulation study on corrosion inhibition performance of mild steel by mercapto-quinoline Schiff base corrosion inhibitor

    NASA Astrophysics Data System (ADS)

    Saha, Sourav Kr.; Ghosh, Pritam; Hens, Abhiram; Murmu, Naresh Chandra; Banerjee, Priyabrata

    2015-02-01

    Corrosion inhibition mechanism of two mercapto-quinoline Schiff bases, eg., 3-((phenylimino)methyl)quinoline-2-thiol (PMQ) and 3-((5-methylthiazol-2-ylimino)methyl) quinoline-2-thiol (MMQT) on mild steel surface is investigated by quantum chemical calculation and molecular dynamics simulation. Quantum chemical parameters such as EHOMO, ELUMO, energy gap (ΔE), dipolemoment (μ), electronegativity (χ), global hardness (η) and fraction of electron transfers from the inhibitor molecule to the metallic atom surface (ΔN) have been studied to investigate their relative corrosion inhibition performance. Parameters like local reactive sites of the present molecule have been analyzed through Fukui indices. Moreover, adsorption behavior of the inhibitor molecules on Fe (1 1 0) surface have been analyzed using molecular dynamics simulation. The binding strength of the concerned inhibitor molecules on mild steel surface follows the order MMQT>PMQ, which is in good agreement with the experimentally determined inhibition efficiencies. In view of the above, our approach will be helpful for quick prediction of a potential inhibitor from a lot of similar inhibitors and subsequently in their rational designed synthesis for corrosion inhibition application following a wet chemical synthetic route.

  9. Corrosion protection of metals by conductive polymers III. Improved performance and inhibition in NaCl

    SciTech Connect

    Lu, W.K.; Elsenbaumer, R.L.; Chen, T.; Kulkarni, V.G.

    1998-07-01

    The use of conducting polymers for corrosion prevention is an area which has gained increasing attention during the last decade. This study explores the use of polyaniline based polymer coatings for corrosion prevention on mild steel. Data on coating degradation and passivation on electrochemically polarized painted metal specimens exposed to acid chloride solutions and artificial seawater at an ambient temperature are presented. A Systematic comparison between controls and designated coated sample sets has been made to demonstrate good corrosion protection efficiency with synergistic effects between conductive polymers and metals by classical DC monitoring techniques. Brief comparisons are made with data from simulated marine exposure. Meanwhile, in separate experiments, electrochemical data were obtained for conductive polymer primer coatings with epoxy top-coat under fully immersed conditions by using electrochemical noise (ECN) monitoring and scanning electrochemical microscopy (SECM) techniques to discover the initial localized corrosion phenomena in order to achieve further understanding of the protection mechanism. Additionally, electrochemical impedance (EIS) spectra were utilized for the assessment of anti-corrosion performance provided by conducting polymers to mild steel.

  10. Inhibitive Performance of a Rust Converter on Corrosion of Mild Steel

    NASA Astrophysics Data System (ADS)

    Zhao, X. D.; Cheng, Y. F.; Fan, W.; Vladimir, C.; Volha, V.; Alla, T.

    2014-11-01

    In this work, a rust converter consisting of two steps of processing solutions was prepared to convert iron rust of the steel surface into a protective conversion film. The performance of the converter was evaluated in both neutral and acidic solutions by various electrochemical measurements, including potentiodynamic polarization curves and electrochemical impedance spectroscopy, and surface characterization. The effect of temperature was investigated. It was found that the rust converter is able to effectively convert the iron rust into a conversion film, serving as a barrier layer to block corrosive species from reaching the steel surface.

  11. Corrosion inhibition using mercury intensifiers

    SciTech Connect

    Cizek, A.

    1990-03-05

    This patent describes an intensified corrosion inhibitor composition for inhibiting the corrosion of steel in the presence of an acidic medium. It comprises: an effective amount of an acid soluble mercury metal intensifier; and a corrosion inhibitor. This patent also describes a method of treating a subterranean well for enhancement of production within the well, comprising the steps of introducing and positioning within the well a high alloy stec surface exposable to a treatment fluid therewith; introducing into the well and contacting the surface with a treatment fluid comprising an acidic injection medium, an acid corrosion inhibitor, and an intensifier for deposition on or effective treatment contact with the surface, the intensifier comprising an acid soluble mercury metal site circulating the fluid into the well for contact with at least one production zone within the well.

  12. INHIBITION OF CORROSION

    DOEpatents

    Atherton, J.E. Jr.; Gurinsky, D.H.

    1958-06-24

    A method is described for preventing corrosion of metallic container materials by a high-temperature liquid bismuth flowing therein. The method comprises fabricating the containment means from a steel which contains between 2 and 12% chromium, between 0.5 and 1.5% of either molybdenum and silicon, and a minimum of nickel and manganese, and maintaining zirconium dissolved in the liquid bismuth at a concentration between 50 parts per million and its saturation value at the lowest temperature in the system.

  13. Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

    NASA Astrophysics Data System (ADS)

    He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua

    2015-03-01

    Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

  14. Requirements for inhibition of localized corrosion

    SciTech Connect

    Gunaltun, Y.M.; Chevrot, T.

    1999-11-01

    Localized corrosion is the principal cause of line failure when corrosion is internal. As the inhibition is the most common way to control corrosion in wet gas and oil production lines, the inhibitor should be able to control localized corrosion in all cases where it may occur. Therefore, inhibitor selection philosophy should be based on this approach. Laboratory and field evaluation of corrosion inhibitors showed that some products are almost 100% efficient in preventing localized corrosion if their concentration in the water phase is above a threshold value. The main uncertainty, which then remains, is the inhibitor availability at the pipe surface.

  15. Requirements for inhibition of localized corrosion

    SciTech Connect

    Gunaltun, Y.M.; Chevrot, T.

    1999-10-01

    In cases of pipeline failures from internal corrosion, localized corrosion (LC) is the principal cause. Inhibition is the most common way to control corrosion in wet gas and oil production lines. Therefore, the inhibitor should be able to control LC in all cases where it may occur. Inhibitor selection philosophy should be based on this requirement. Laboratory and field evaluation of corrosion inhibitors showed that some products were almost 100% efficient in preventing LC if their concentration in the water phase was above a threshold value. The major uncertainty was the inhibitor availability at the pipe surface.

  16. Continuous injection of corrosion-inhibiting liquids

    SciTech Connect

    Spivey, M.F.

    1987-01-13

    A portable system is described for the continuous injection of corrosion-inhibiting chemical into a production well, comprising: a portable skid; a corrosion-inhibiting chemical tank, and a water tank, mounted on the skid; pump means for pumping an desired amounts and proportions of chemical and water from the tanks for injection into a production well. The pump means is mounted on the skid. A conduit means operatively interconnects is the pumps and tanks for delivery of corrosion-inhibiting chemical to a production well, the conduit means including an end conduit for operative interconnection to a production well. A control means is mounted on the skid for controlling the operation of the pump means to provide desired amounts and proportions of a mix of corrosion-inhibiting chemical and water to the end conduit. A method is described for delivering a mix of corrosion-inhibiting chemical and water to a production well utilizing a portable skid having a chemical tank and water tank mounted thereon, comprising: transporting the skid to a single production well site; operatively interconnecting the chemical and water tanks to an injection tube string, or an annulus associated with a side mandrel, of the production well; and controlling delivery of a mix of corrosion-inhibiting chemical and water from the tanks to the production well so that any desired amounts and proportions of a mix of chemical and water are continuously injected into the well to provide corrosion-inhibiting of a production tube string of the well without interruption of production through the production tube string.

  17. Corrosion inhibition for distillation apparatus

    DOEpatents

    Baumert, Kenneth L.; Sagues, Alberto A.; Davis, Burtron H.; Schweighardt, Frank K.

    1985-01-01

    Tower material corrosion in an atmospheric or sub-atmospheric distillation tower in a coal liquefaction process is reduced or eliminated by subjecting chloride-containing tray contents to an appropriate ion-exchange resin to remove chloride from such tray contents materials.

  18. Corrosion inhibition for distillation apparatus

    SciTech Connect

    Baumert, K.L.; Davis, B.H.; Sagues, A.A.; Schweighardt, F.K.

    1985-04-30

    Tower material corrosion in an atmospheric or subatmospheric distillation tower in a coal liquefaction process is reduced or eliminated by subjecting chloride-containing tray contents to an appropriate ion-exchange resin to remove chloride from such tray contents materials.

  19. Corrosivity of paper mill effluent and corrosion performance of stainless steel.

    PubMed

    Ram, Chhotu; Sharma, Chhaya; Singh, A K

    2015-01-01

    Present study relates to the corrosivity of paper mill effluent and corrosion performance of stainless steel (SS) as a construction material for the effluent treatment plant (ETP). Accordingly, immersion test and electrochemical polarization tests were performed on SS 304 L, 316 L and duplex 2205 in paper mill effluent and synthetic effluent. This paper presents electrochemical polarization measurements, performed for the first time to the best of the authors' information, to see the influence of chlorophenols on the corrosivity of effluents. The corrosivity of the effluent was observed to increase with the decrease in pH and increase in Cl- content while the addition of SO4- tends to inhibit corrosion. Mill effluent was found to be more corrosive as compared to synthetic effluent and has been attributed to the presence of various chlorophenols. Corrosion performance of SS was observed to govern by the presence of Cr, Mo and N contents. PMID:25188842

  20. Inhibition of steel corrosion by thiourea derivatives

    SciTech Connect

    Singh, I. )

    1993-06-01

    The thiourea group of sulfur compounds has important theoretical and practical applications. Thioureas have been studied extensively, but their inhibition mechanism is not fully understood. The effect of thiourea; allylthiourea; N,N[prime]-diethylthiourea; N,N[prime]-di-isopropylthiourea; phenylthiourea; thiocarbanilide; and symdiotolylthiourea on the corrosion reaction and on the amount of H[sub 2] absorbed by cold-rolled mild steel in 1 N H[sub 2]SO[sub 4] at 40 C was studied. Inhibitor efficiency increased with increases in molecular weight and inhibitor concentration. Higher inhibitor concentrations decreased H[sub 2] pickup. Thiourea accelerated corrosion reactions and H[sub 2] pickup at higher concentrations. Potential studies showed cathodic reactions were inhibited at lower concentrations and anodic reactions were inhibited at higher concentrations. Results were based on the adsorption theory, and all inhibitors studied followed the Langmuir isotherm.

  1. Density Functional Theory (DFT) modeling and Monte Carlo simulation assessment of inhibition performance of some carbohydrazide Schiff bases for steel corrosion

    NASA Astrophysics Data System (ADS)

    Obot, I. B.; Kaya, Savaş; Kaya, Cemal; Tüzün, Burak

    2016-06-01

    DFT and Monte Carlo simulation were performed on three Schiff bases namely, 4-(4-bromophenyl)-N‧-(4-methoxybenzylidene)thiazole-2-carbohydrazide (BMTC), 4-(4-bromophenyl)-N‧-(2,4-dimethoxybenzylidene)thiazole-2-carbohydrazide (BDTC), 4-(4-bromophenyl)-N‧-(4-hydroxybenzylidene)thiazole-2-carbohydrazide (BHTC) recently studied as corrosion inhibitor for steel in acid medium. Electronic parameters relevant to their inhibition activity such as EHOMO, ELUMO, Energy gap (ΔE), hardness (η), softness (σ), the absolute electronegativity (χ), proton affinity (PA) and nucleophilicity (ω) etc., were computed and discussed. Monte Carlo simulations were applied to search for the most stable configuration and adsorption energies for the interaction of the inhibitors with Fe (110) surface. The theoretical data obtained are in most cases in agreement with experimental results.

  2. Inhibition of sweet corrosion in subsea flowlines

    SciTech Connect

    Simon Thomas, M.J.J.; Hebert, P.B.; Jordan, K.G.; Lorimer, S.E.

    1998-12-31

    Corrosion inhibition is the principal means of corrosion control in sweet service flowlines between subsea wells and processing platforms in the Gulf of Mexico. In view of the temperatures and the well conditions, hydrate control chemicals have to be injected as well. The paper addresses the challenges of selecting corrosion inhibitors that are suitable for the prevailing flowline conditions, are compatible with hydrate inhibition, and with the materials of the subsea umbilical. Initial experience based on limited field monitoring data is reviewed. Key findings include the need to carefully consider partitioning of inhibitor components in the various liquid and gas phases along the line, the difficulties experienced with interpreting monitoring results and the perceived need for more detailed in-line corrosion monitoring. Inhibitor effectiveness is discussed in terms of a surface blocking model. One candidate inhibitor was rejected as it was ineffective under conditions of low water cut in hexane (simulated dense gas phase). Another inhibitor appears to exhibit different steady states depending on its concentration in the aqueous phase.

  3. Effect of halogenation on yellow metal corrosion: Inhibition by triazoles

    SciTech Connect

    Lu, F.; Rao, N.M.; Yang, B.; Hoots, J.E.; Budrys, R.S. )

    1994-06-01

    Tolyltriazole (TT) is fed continuously into recirculating cooling water systems to inhibit corrosion of copper (Cu)-alloy heat exchangers. The adsorption isotherm and the corrosion rate profile for TT and butylbenzotriazole (BBT) were presented as functions of immersion time in triazole solution. Formation of a triazole film on a yellow metal surface was shown to play a major role in corrosion inhibition. In the absence of triazole in bulk solution, halogenation was detrimental to TT and BBT surface films. The disruption mechanism was attributable to chemical decomposition of the adsorbed triazole by halogen. However, adding TT (> 0.2 mg/l) to the halogen-based biocide solution improved stability of the protective TT film significantly. The improvement in stability was evident from the nearly unchanged surface coverage and lower corrosion rate. Based on this result, an enhanced TT-intermittent-feed method was developed. The metal surface was passivated initially with TT. Addition of halogen-based biocide was accompanied by a concurrent addition of TT (0.5 mg/l to 2 mg/l). Results demonstrated that the enhanced TT-intermittent-feed method performed better than the initial slug feeding of TT and BBT in inhibiting yellow metal corrosion.

  4. Adsorption and corrosion-inhibiting effect of Dacryodis edulis extract on low-carbon-steel corrosion in acidic media.

    PubMed

    Oguzie, E E; Enenebeaku, C K; Akalezi, C O; Okoro, S C; Ayuk, A A; Ejike, E N

    2010-09-01

    The inhibition of low-carbon-steel corrosion in 1M HCl and 0.5M H(2)SO(4) by extracts of Dacryodis edulis (DE) was investigated using gravimetric and electrochemical techniques. DE extract was found to inhibit the uniform and localized corrosion of carbon steel in the acidic media, affecting both the cathodic and anodic partial reactions. The corrosion process was inhibited by adsorption of the extracted organic matter onto the steel surface in a concentration-dependent manner and involved both protonated and molecular species. Molecular dynamics simulations were performed to illustrate the process of adsorption of some specific components of the extract. PMID:20609846

  5. Corrosion

    ERIC Educational Resources Information Center

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  6. Bacterial Exopolysaccharides For Corrosion Inhibition on Metal Substrates

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Biofilms, composed of extra-cellular polymers secreted by bacteria, have been observed to both increase as well as decrease the rate of metal corrosion. Exopolysaccharides derived from Leuconostoc mesenteroides cultures have been shown to inhibit corrosion on corrosion-sensitive metals. The substa...

  7. Temperature effects on inhibitors and corrosion inhibition

    SciTech Connect

    Raman, A.

    1996-12-01

    Inhibitor systems commonly employed in industrial operations at elevated and high temperatures are surveyed and the available literature data on their performance characteristics at elevated temperatures are analyzed. The functional behavior of phosphates, amines, benzotriazole, and other important inhibitors are briefly summarized. The inhibitors degrade due to thermal decomposition and/or reaction on the metal surface or with other species present in the environment. Degradation modes of various kinds of amines used in steam systems are reviewed and the resultant limitations for use pointed out. Inhibitor systems in heating, heat exchanger-type cooling, hot acid pickling, in hot corrosive environments in turbine engines, as well as systems to prevent stress corrosion cracking at elevated temperatures are analyzed based on literature data.

  8. Space Shuttle Corrosion Protection Performance

    NASA Technical Reports Server (NTRS)

    Curtis, Cris E.

    2007-01-01

    The reusable Manned Space Shuttle has been flying into Space and returning to earth for more than 25 years. The launch pad environment can be corrosive to metallic substrates and the Space Shuttles are exposed to this environment when preparing for launch. The Orbiter has been in service well past its design life of 10 years or 100 missions. As part of the aging vehicle assessment one question under evaluation is how the thermal protection system and aging protective coatings are performing to insure structural integrity. The assessment of this cost resources and time. The information is invaluable when minimizing risk to the safety of Astronauts and Vehicle. This paper will outline a strategic sampling plan and some operational improvements made by the Orbiter Structures team and Corrosion Control Review Board.

  9. Method for inhibiting corrosion in aqueous systems

    DOEpatents

    DeMonbrun, James R.; Schmitt, Charles R.; Schreyer, James M.

    1980-01-01

    This invention is a method for inhibiting corrosion in aqueous systems containing components composed of aluminum, copper, iron, or alloys thereof. The method comprises (a) incorporating in the aqueous medium 2-10 ppm by weight of tolyltriazole; an effective amount of a biodegradable organic biocide; 500-1000 ppm by weight of sodium metasilicate; 500-2000 ppm by weight of sodium nitrite; and 500-2000 ppm by weight of sodium tetraborate, all of these concentrations being based on the weight of water in the system; and (b) maintaining the pH of the resulting system in the range of 7.5 to 8.0. The method permits longterm operation with very low corrosion rates and bacteria counts. All of the additives to the system are biodegradable, permitting the treated aqueous medium to be discharged to the environment without violating current regulations. The method has special application to solar systems in which an aqueous medium is circulated through aluminum-alloy heat exchangers.

  10. Corrosion performance of iron aluminides

    SciTech Connect

    Natesan, K.

    1993-03-01

    Iron aluminides are being developed for use as structural materials and/or cladding alloys in fossil energy systems. Extensive development has been in progress on Fe[sub 3]Al-based alloys to improve the engineering ductility of these alloys. This paper describes results from the ongoing program to evaluate the corrosion performance of these alloys. The experimental program at Argonne National Laboratory involvesthermogravimetric analyses of alloys exposed to environments that simulate coal gasification and fluidized-bed combustion. Experiments were conducted at 650--1000[degrees]C in simulated oxygen/sulfur gas mixtures. In addition, oxidation/sulfidation behavior of several alumina-forming Fe-Al and Fe-Cr-Ni-Al alloys was determined for comparison with the corrosion rates obtained on iron aluminides. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HC1-containing gases and in the presence of slag from a slogging gasifier. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales. Thermal cycling tests are used to examine the spalling resistance of the scales.

  11. Corrosion performance of iron aluminides

    SciTech Connect

    Natesan, K.

    1993-03-01

    Iron aluminides are being developed for use as structural materials and/or cladding alloys in fossil energy systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve the engineering ductility of these alloys. This paper describes results from the ongoing program to evaluate the corrosion performance of these alloys. The experimental program at Argonne National Laboratory involvesthermogravimetric analyses of alloys exposed to environments that simulate coal gasification and fluidized-bed combustion. Experiments were conducted at 650--1000{degrees}C in simulated oxygen/sulfur gas mixtures. In addition, oxidation/sulfidation behavior of several alumina-forming Fe-Al and Fe-Cr-Ni-Al alloys was determined for comparison with the corrosion rates obtained on iron aluminides. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HC1-containing gases and in the presence of slag from a slogging gasifier. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales. Thermal cycling tests are used to examine the spalling resistance of the scales.

  12. Effects of Solution Hydrodynamics on Corrosion Inhibition of Steel by Citric Acid in Cooling Water

    NASA Astrophysics Data System (ADS)

    Ashassi-Sorkhabi, H.; Asghari, E.; Mohammadi, M.

    2014-08-01

    Corrosion is a major problem in cooling water systems, which is often controlled using corrosion inhibitors. Solution hydrodynamics is one of the factors affecting corrosion inhibition of metals in these systems. The present work focuses on the study of the combined effects of citric acid concentration (as a green corrosion inhibitor) and fluid flow on corrosion of steel in simulated cooling water. Electrochemical techniques including Tafel polarization and electrochemical impedance spectroscopy were used for corrosion studies. Laminar flow was simulated using a rotating disk electrode. The effects of solution hydrodynamics on inhibition performance of citric acid were discussed. The citric acid showed low inhibition performance in quiescent solution; however, when the electrode rotated at 200 rpm, inhibition efficiency increased remarkably. It was attributed mainly to the acceleration of inhibitor mass transport toward metal surface. The efficiencies were then decreased at higher rotation speeds due to enhanced wall shear stresses on metal surface and separation of adsorbed inhibitor molecules. This article is first part of authors' attempts in designing green inhibitor formulations for industrial cooling water. Citric acid showed acceptable corrosion inhibition in low rotation rates; thus, it can be used as a green additive to the corrosion inhibitor formulations.

  13. Technical note: Synergistic effect of iodide ions on inhibitive performance of substituted dithiobiurets during corrosion of mild steel in hot hydrochloric acid

    SciTech Connect

    Quraishi, M.A.; Rawat, J.; Ajmal, M.

    1999-10-01

    Four substituted dithiobiurets (i.e., 1,5-diphenyl-2,4-dithiobiuret [DPDTB]; 1-anisidyl-5-phenyl 2,4-dithiodiuret [APDTB]; 1-tolyl-5-phenyl 2,4-dithiobiuret [TPDTB]; and 1-chlorophenyl-5-phenyl 2,4-dithiobiuret [CPDTB]) were synthesized to study their inhibiting effect on mild steel (MS) corrosion in 5 N hot hydrochloric acid (HCl). The synergistic effect of these compounds with potassium iodide (KI) was studied at different concentrations, temperatures, and immersion periods by weight loss and potentiodynamic polarization methods. All compounds showed good inhibition efficiency (IE) at all temperatures and showed the enhancement in IE with the addition of small amounts of KI. Potentiodynamic polarization studies showed that APDTB and DPDTB are predominantly cathodic inhibitors, whereas TPDTB and CPDTB are mixed inhibitors. The adsorption of all these compounds followed Temkin's adsorption isotherm.

  14. Grease Inhibits Stress-Corrosion Cracking In Bearing Race

    NASA Technical Reports Server (NTRS)

    Beatty, Robert F.; Mcvey, Scott E.

    1991-01-01

    Coating with suitable grease found to inhibit stress-corrosion cracking in bore of inner race of ball-bearing assembly operating in liquid oxygen. Protects bore and its corner radii from corrosion-initiating and -accelerating substances like moisture and contaminants, which enter during assembly. Operating life extended at low cost, and involves very little extra assembly time.

  15. Axenic aerobic biofilms inhibit corrosion of copper and aluminum.

    PubMed

    Jayaraman, A; Ornek, D; Duarte, D A; Lee, C C; Mansfeld, F B; Wood, T K

    1999-11-01

    The corrosion behavior of unalloyed copper and aluminum alloy 2024 in modified Baar's medium has been studied with continuous reactors using electrochemical impedance spectroscopy. An axenic aerobic biofilm of either Pseudomonas fragi K or Bacillus brevis 18 was able to lessen corrosion as evidenced by a consistent 20-fold increase in the low-frequency impedance value of copper as well as by a consistent four- to seven-fold increase in the polarization resistance of aluminum 2024 after six days exposure compared to sterile controls. This is the first report of axenic aerobic biofilms inhibiting generalized corrosion of copper and aluminum. Addition of the representative sulfate-reducing bacterium (SRB) Desulfovibrio vulgaris (to simulate consortia corrosion behavior) to either the P. fragi K or B. brevis 18 protective biofilm on copper increased the corrosion to that of the sterile control unless antibiotic (ampicillin) was added to inhibit the growth of SRB in the biofilm. PMID:10616712

  16. Metalworking corrosion inhibition/drawing lubricant

    SciTech Connect

    Lipinski, H.F.; Wantling, S.J.

    1980-05-06

    A metalworking lubricant composition is disclosed which is effective as both a corrosion inhibitor and drawing lubricant and comprises a mineral oil and an additive combination of barium lanolate soap and barium sulfonate.

  17. Ozone inhibits corrosion in cooling towers

    NASA Technical Reports Server (NTRS)

    French, K. R.; Howe, R. D.; Humphrey, M. F.

    1980-01-01

    Commercially available corona discharge ozone generator, fitted onto industrial cooling tower, significantly reduces formation of scales (calcium carbonate) and corrosion. System also controls growth of algae and other microorganisms. Modification lowers cost and improves life of cooling system.

  18. Inhibition of slug front corrosion in multiphase flow conditions

    SciTech Connect

    Chen, H.J.; Jepson, W.P.

    1998-12-31

    Corrosion at the slug front at the bottom of a pipeline is identified as one of the worst cases of corrosion occurring in the pipeline which carries unprocessed multiphase production with a high level of CO{sub 2} gas. One objective of the study in recommending a subsea completion to shore was to determine if commercial corrosion inhibitors can control this type of corrosion using carbon steel pipeline. Thus, inhibitors which showed excellent performance in the lab using the Rotating Cylinder Electrode system (RCE) were further evaluated to confirm their performance in a flow loop simulating the test conditions predicted from the flow modeling for the proposed pipeline. The performance profile of two commercial inhibitors were determined in a 4 in. flow loop at 7O C, 100 psig CO{sub 2} partial pressure in corrosive brines with or without ethylene glycol and/or light hydrocarbon. Results showed that the carbon steel pipeline could be adequately protected at low temperature using a commercial corrosion inhibitor to meet the designed life of the pipeline. Ethylene glycol, which is used in the pipeline to prevent hydrate formation, reduces the corrosivity of the brine and gives no effect on inhibitor performance under the slug flow conditions. A good agreement in inhibitor performance was observed between the flow loop and the RCE testing. The uninhibited corrosion rate of the test brine in this study is in good agreement with the predicted value using deWaard and Williams correlation for CO{sub 2} corrosion.

  19. Why does glycol inhibit CO{sub 2} corrosion?

    SciTech Connect

    Gulbrandsen, E.; Morad, J.H.

    1998-12-31

    CO{sub 2} corrosion of carbon steel and its inhibition in mixtures of water and ethylene glycol (MEG) or diethylene glycol (DEG) has been studied at 1 bar CO{sub 2}, 25 C, pH 5 under natural convection conditions. Corrosion rates predicted by the glycol correction factor of DeWaard et al. were in mutual agreement with the experimental results. Analysis of the experimental results shows that the corrosion inhibitor effect of MEG and DEG can be correlated to changes in solution properties with increasing MEG or DEG concentration, such as decreased CO{sub 2} volubility, decreased CO{sub 2} diffusivity/increased solution viscosity, decreased water activity and decreased solution polarity. Also described is an impurity related corrosion inhibition that can be very efficient, and possible ways to improve the inhibitor effect of glycol solutions by adding small amounts of inhibitor compounds.

  20. Dissolution and corrosion inhibition of copper, zinc, and their alloys

    SciTech Connect

    Jinturkar, P.; Guan, Y.C.; Han, K.N.

    1998-02-01

    The corrosion behavior of copper, zinc, and their alloys in sulfuric acid (H{sub 2}SO{sub 4}) solutions with oxygen and ferric ions (Fe{sup 3+}) was studied using a potentiostat. Oxygen and Fe{sup 3+} ions were shown to play an important role in corrosion of copper and copper-zinc alloys. Cathodic reduction of oxygen mainly was controlled by chemical reaction, and that of Fe{sup 3+} ions was controlled by diffusion. The overall cathodic process was the summation of the reduction of oxygen and Fe{sup 3+} ions. Corrosion of zinc was controlled mainly by reduction of water. Corrosion inhibition using benzotriazole (BTAH) also was investigated in aerated and deaerated solutions. BTAH was found to be a useful inhibitor, and the inhibition layer was shown to be stable and persistent. Morphology of the surface of copper, zinc, and brasses after corrosion in the presence and absence of BTAH was examined by scanning electron microscopy. BTAH formed a protective layer on the surface, thereby inhibiting corrosion. Solution analysis of the dissolution of brasses showed that zinc dissolved preferentially in the initial stages, followed by simultaneous dissolution of copper and zinc.

  1. Corrosion performance of aluminum in coal railcars

    SciTech Connect

    Hersh, J.F.

    1988-01-01

    Aluminum has been used for construction of coal railcars and on an experimental basis as a metallized coating over steel railcars. When aluminum is used in areas which contact the lading, resistance to general corrosion has been outstanding. Galvanic corrosion of joints which connect the aluminum to a steel undercarriage has not been a problem provided appropriate measures were taken during vehicle construction. Laboratory test data are presented which illustrate the impact of variations in joint preparation on galvanic corrosion performance. Painting the steel and the use of a sealant are recommended to obtain satisfactory long term joint performance. The corrosion performance and long term durability of an aluminum metallized coating has been demonstrated when applied to new cars constructed of carbon steel. Test results of coating durability when applied to cars constructed of constructed of weathering steel or carbon steel which were in revenue coal service prior to coating have been mixed.

  2. Inhibition of iron corrosion in 0.5 M sulphuric acid by metal cations

    NASA Astrophysics Data System (ADS)

    Sathiyanarayanan, S.; Jeyaprabha, C.; Muralidharan, S.; Venkatachari, G.

    2006-09-01

    Corrosion inhibitors are widely used in acid solutions during pickling and descaling. Mostly organic compounds containing N, O, and S groups are employed as inhibitors. In this study, the inhibition performance of metal cations such as Zn 2+, Mn 2+ and Ce 4+ ions in the concentration range 1-10 × 10 -3 M has been found out. The corrosion behaviour of iron in 0.5 M H 2SO 4 in the presence of metal cations is studied using polarization and impedance methods. It is found that the addition of these metal cations inhibits the corrosion markedly. The inhibition effect is in the following order Ce 4+ ≫ Mn 2+ > Zn 2+.

  3. Fouling and the inhibition of salt corrosion. [hot corrosion of superalloys

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Lowell, C. E.

    1980-01-01

    In an attempt to reduce fouling while retaining the beneficial effects of alkaline earth inhibitors on the hot corrosion of superalloys, the use of both additives and the intermittent application of the inhibitors were evaluated. Additions of alkaline earth compounds to combustion gases containing sodium sulfate were shown to inhibit hot corrosion. However, sulfate deposits can lead to turbine fouling in service. For that reason, dual additives and intermittant inhibitor applications were evaluated to reduce such deposit formation. Silicon in conjunction with varium showed some promise. Total deposition was apparently reduced while the inhibition of hot corrosion by barium was unimpaired. The intermittant application of the inhibitor was found to be more effective and controllable.

  4. METHOD OF INHIBITING CORROSION IN URANYL SULFATE SOLUTIONS

    DOEpatents

    Bohlmann, E.G.; Griess, J.C. Jr.

    1960-08-23

    A method is given for treating a uranyl sulfate solution to inhibit the corrosiveness of the solution and elevate the phase separation temperature of the solution. Lithium sulfate is added to the solution in an amount ranging from 0.25 to 1.3 times the uranyl sulfate concentration. The corrosiveness of the solution with respect to stainless steel is substantially decreased by this means. This treatment also serves to raise the phase separation temperature of the solution (above 250 deg C), at which time the uranyl sulfate solution separates into two liquid phases of unequal uranium concentration and thus becomes unsuitable as nuclear reactor fuel.

  5. Inhibition of heavy metal ion corrosion on aluminum in fresh water cooling systems using propylene glycol anti-freeze

    SciTech Connect

    Hack, H.P.; Corbett, R.; Krantz, B.

    1998-12-31

    Electronics cooling and environmental control systems are required in enclosed manned spaces such as the inside of spacecraft or submersibles. Because egress from such spaces may not be possible in a short time frame, coolant leaks must have minimum toxicity. For this reason, propylene glycol coolants are preferred over the traditional ethylene glycol coolants. Corrosion inhibitor formulations are well developed for ethylene glycol coolants, but there is concern that the inhibitor suite for propylene glycol systems may not be as mature. In particular, coolant systems with a mixture of aluminum and copper can develop heavy metal ion corrosion of the aluminum due to precipitation of copper ions from solution onto the aluminum. This type of accelerated corrosion of aluminum does not require electrical contact with copper, as is the case for galvanic corrosion, nor is significant coolant conductivity required for corrosion to occur. This paper presents a study of the ability of a commercial inhibited propylene glycol coolant to prevent heavy metal ion corrosion of aluminum when copper is also present in the coolant system. The inhibited propylene glycol`s performance is compared to that of reagent propylene glycol without inhibitors, a mature ethylene glycol inhibited coolant, and to tap water. The inhibitor suite in the inhibited propylene glycol was found to be as effective in controlling heavy metal ion corrosion as that of the inhibited ethylene glycol coolant, while uninhibited reagent propylene glycol was ineffective in controlling heavy metal ion corrosion.

  6. Less-Toxic Coatings for Inhibiting Corrosion of Aluminum

    NASA Technical Reports Server (NTRS)

    Minevski, Zoran; Clarke, Eric; Eylem, Cahit; Maxey, Jason; Nelson, Carl

    2003-01-01

    Two recently invented families of conversion- coating processes have been found to be effective in reducing or preventing corrosion of aluminum alloys. These processes offer less-toxic alternatives to prior conversion-coating processes that are highly effective but have fallen out of favor because they generate chromate wastes, which are toxic and carcinogenic. Specimens subjected to these processes were found to perform well in standard salt-fog corrosion tests.

  7. Mechanism of CO{sub 2} corrosion inhibition by phosphate esters

    SciTech Connect

    Alin, B.; Outlaw, B.; Jovancicevic, V.; Ramachandran, S.; Campbell, S.

    1999-11-01

    The mechanisms of corrosion inhibition of mild steel by phosphate esters in a CO{sub 2} containing environment is studied by using various inhibitor solution characterization techniques (residual analysis, dynamic surface tension, emulsion tendency). Corrosion inhibition and inhibitor film persistence is monitored over time by using a rotating cylinder electrode (RCE) system and linear polarization resistance (LPR) technique. Corrosion rate-time/concentration profiles are obtained for all phosphate esters studied. Optical profilometry is used to assess surface microstructure as related to inhibitor film persistence. The effect of phosphate ester`s chemical structure (aromatic vs. aliphatic hydrophobic group, degree of ethoxylation, mono- vs. di-ester) on inhibitor performance is investigated in terms of their volubility, hydrolytic stability, emulsion properties, iron/calcium salt/complex formation and oil/water partitioning. A synergy between phosphate esters and imidazolines is also investigated.

  8. Development of a corrosion inhibition model. 1: Laboratory studies

    SciTech Connect

    Hausler, R.H.; Martin, T.G.; Stegmann, D.W.; Ward, M.B.

    1999-11-01

    The production of a CO{sub 2} flood in the Oklahoma panhandle led to severe corrosion of the carbon steel production tubing and casing. Traditional approaches to chemical corrosion inhibition were unsuccessful. A laboratory study was initiated to determine first the best corrosion inhibitor, and second the optimum effective inhibitor concentration in the produced fluids as a function of the production rate, CO{sub 2} partial pressure, and water to oil ratio. The tool used was the high speed autoclave test (HSACT) discussed in earlier publications. Statistical experimental designs were used to study the three major parameters. The results were expressed in terms of the inhibitor concentration necessary to achieve a desired corrosion rate (for example 1 mpy), and presented either in the form of response surfaces or linear multiple regression equations. While it was generally known that higher fluid velocities require a higher inhibitor concentration for equal target corrosion rates, it was less well appreciated that the CO{sub 2} partial pressure also has a significant effect on the effective inhibitor concentration. The model as represented either by the response surface or the predictive equations is both inhibitor and field specific.

  9. Adsorption and corrosion inhibition properties of thiocarbanilide on the electrochemical behavior of high carbon steel in dilute acid solutions

    NASA Astrophysics Data System (ADS)

    Loto, Roland Tolulope; Loto, Cleophas Akintoye; Joseph, Olufunmilayo; Olanrewaju, Gabriel

    The inhibition performance of thiocarbanilide on the electrochemical corrosion behavior of high carbon steel in 1 M H2SO4 and HCl acid solutions was studied through weight loss method and potentiodynamic polarization test. Data obtained showed that the organic compound performed effectively in acid solutions at all concentrations with an average thiocarbanilide inhibition efficiency above 70% in H2SO4 acid and 80% in HCl acid from weight loss and potentiodynamic polarization test respectively. Results from corrosion thermodynamic calculations showed that the adsorption of thiocarbanilide onto the steel was through chemisorption mechanism whereby the redox electrochemical process responsible for corrosion and the electrolytic transport of corrosive anions were simultaneously suppressed. Statistical derivations through ANOVA analysis confirm that the influences of both the inhibitor concentration and exposure time on inhibition efficiency values are negligible. Adsorption of the compound was determined to obey the Langmuir and Frumkin isotherm model.

  10. Corrosion inhibiting composition for treating asbestos containing materials

    DOEpatents

    Hartman, Judithann Ruth

    1998-04-21

    A composition for transforming a chrysotile asbestos-containing material into a non-asbestos material is disclosed, wherein the composition comprises water, at least about 30% by weight of an acid component, optionally a source of fluoride ions, and a corrosion inhibiting amount of thiourea, a lower alkylthiourea, a C.sub.8 -C.sub.15 alkylpyridinium halide or mixtures thereof. A method of transforming an asbestos-containing building material, while part of a building structure, into a non-asbestos material by using the present composition also is disclosed.

  11. Corrosion inhibiting composition for treating asbestos containing materials

    DOEpatents

    Hartman, J.R.

    1998-04-21

    A composition for transforming a chrysotile asbestos-containing material into a non-asbestos material is disclosed. The composition comprises water, at least about 30% by weight of an acid component, optionally a source of fluoride ions, and a corrosion inhibiting amount of thiourea, a lower alkylthiourea, a C{sub 8}{single_bond}C{sub 15} alkylpyridinium halide or mixtures. A method of transforming an asbestos-containing building material, while part of a building structure, into a non-asbestos material by using the present composition also is disclosed.

  12. Corrosion Performance of Inconel 625 in High Sulphate Content

    NASA Astrophysics Data System (ADS)

    Ismail, Azzura

    2016-05-01

    Inconel 625 (UNS N06625) is a type of nickel-chromium-molybdenum alloy with excellent corrosion resistance in a wide range of corrosive media, being especially resistant to pitting and crevice corrosion. However, in aggressive environment, Inconel 625 will suffer corrosion attack like other metals. This research compared the corrosion performance of Inconel 625 when exposed to higher sulphate content compared to real seawater. The results reveal that Inconel 625 is excellent in resist the corrosion attack in seawater. However, at increasing temperature, the corrosion resistance of this metal decrease. The performance is same in seawater with high sulphate content at increasing temperature. It can be concluded that sulphate promote perforation on Inconel 625 and become aggressive agents that accelerate the corrosion attack.

  13. Volatile corrosion inhibitor film formation on carbon steel surface and its inhibition effect on the atmospheric corrosion of carbon steel

    NASA Astrophysics Data System (ADS)

    Zhang, Da-quan; An, Zhong-xun; Pan, Qing-yi; Gao, Li-xin; Zhou, Guo-ding

    2006-11-01

    A novel volatile corrosion inhibitor (VCI), bis-piperidiniummethyl-urea (BPMU), was developed for temporary protection of carbon steel. Its vapor corrosion inhibition property was evaluated under simulated operational conditions. Electrochemical impedance spectroscopy was applied to study the inhibition effect of BPMU on the corrosion of carbon steel with a thin stimulated atmospheric corrosion water layers. Adsorption of BPMU on carbon steel surfaces was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The results indicate that BPMU can form a protective film on the metal surface, which protects the metal against further corrosion. The structure of the protective film was suggested as one BPMU molecule chelated with one Fe atom to form a complex with two hexa-rings.

  14. Effect of sulfate ions on corrosion inhibition of AA 7075 aluminum alloy in sodium chloride solutions

    SciTech Connect

    Wu, T.I.; Wu, J.K.

    1995-03-01

    The effect of the addition of sulfate ions on corrosion inhibition of Aluminum Association (AA) 7075 aluminum (Al) alloy (UNS A97075) in aqueous solution was studied. Corrosion behavior was affected significantly by the addition of SO{sub 4}{sup 2{minus}}. The corrosion morphology and corrosion rate changed with various thermomechanical treatment sand with the relative amount of sodium sulfate and sodium chloride in the immersion test solutions. However, the inhibitive effect of SO{sub 4}{sup 2{minus}} was evident with the increasing relative amount of Na{sub 2}SO{sub 4}. Corrosion data and morphologies obtained were illustrated by a competitive anion adsorption mechanism.

  15. Synthesis and characterization of novel coatings for corrosion protection and hydrogen embrittlement inhibition

    NASA Astrophysics Data System (ADS)

    Durairajan, Anand

    The degradation of metallic materials under the effect of corrosion is a costly problem, which nearly every industry is confronted with. By using electrochemical plating, one can alter the characteristics of a surface so as to provide improved appearance, ability to withstand corrosive agents, resistance to abrasion, improved electrocatalytic properties or other desired properties or a combination of them. The primary goal of this dissertation is to use electrochemical deposition (electrolytic and electroless) as a surface modification technique to obtain corrosion resistant high performance electrode materials for different electrochemical applications. Metal hydride alloys, which reversibly absorb/desorb hydrogen, have been used in battery applications. The continuous decrease in the absorb/desorbing capacity of these alloys has been attributed to the corrosion of the alloy. Cobalt encapsulation (electroless) has been used as a surface modification method to obtain high performance AB5 type metal hydride alloy. The coated material has a higher capacity and longer cycle life compared to the bare alloy. Pulverization and alloy oxidation---two prime reasons for capacity fading of MH alloys have been studied in greater detail using unique electrochemical and physical characterization methods. The harmful effects of hydrogen permeation (ingress) and related stress corrosion cracking (SCC) can limit the use of metals and alloys in aqueous environments. In the present work, a new Zn-Ni-Cd plating process which offers a unique way of controlling and optimizing the Zn and Cd contents in the final deposit, has been developed. The Zn Ni-Cd alloy coatings has a more anodic corrosion potential than that of Cd but higher than the corrosion potential of iron. The coatings have superior corrosion resistance (10 times higher) and barrier properties than the conventional Cd coatings. Zn-Ni-Cd coatings also inhibit the hydrogen entry into the underlying steel. The kinetic

  16. Antimony tartrate corrosion inhibitive composition for coolant systems

    SciTech Connect

    Payerle, N.E.

    1987-08-11

    An automobile coolant concentrate is described comprising (a) a liquid polyhydric alcohol chosen from the group consisting of ethylene glycol, propylene glycol, diethylene glycol and mixtures thereof, and (b) corrosion inhibitors in a corrosion inhibitory amount with respect to corrosion of lead-containing solders, the corrosion inhibitors comprising (i) an alkali metal antimony tartrate, and (ii) an azole compound.

  17. Influence of poly(aminoquinone) on corrosion inhibition of iron in acid media

    NASA Astrophysics Data System (ADS)

    Jeyaprabha, C.; Sathiyanarayanan, S.; Phani, K. L. N.; Venkatachari, G.

    2005-11-01

    The inhibitor performance of chemically synthesized water soluble poly(aminoquinone) (PAQ) on iron corrosion in 0.5 M sulphuric acid was studied in relation to inhibitor concentration using potentiodynamic polarization and electrochemical impedance spectroscopy measurements. On comparing the inhibition performance of PAQ with that of the monomer o-phenylenediamine (OPD), the OPD gave an efficiency of 80% for 1000 ppm while it was 90% for 100 ppm of PAQ. PAQ was found to be a mixed inhibitor. Besides, PAQ was able to improve the passivation tendency of iron in 0.5 M H 2SO 4 markedly.

  18. Durability and synergistic effects of KI on the acid corrosion inhibition of mild steel by hydroxypropyl methylcellulose.

    PubMed

    Arukalam, I O

    2014-11-01

    The performance of hydroxypropyl methylcellulose (HPMC) as safe corrosion inhibitor for mild steel in aerated 0.5M H2SO4 solution was appraised by weight loss, impedance and polarization measurements. Results indicate that HPMC functions as a good inhibitor in the studied environment and inhibition efficiency increased with increasing concentration of inhibitor and temperature. Time-dependent effect of the inhibition efficiency reveals that inhibition efficiency increased with time up to the fourth day after which it waned, but improved on addition of KI. The synergism parameter evaluated confirmed the synergistic effect of KI and HPMC. Impedance results clearly show that HPMC inhibited the corrosion reaction via adsorption onto the metal/solution interface following Freundlich adsorption isotherm. Polarization results indicate that HPMC acts as a mixed-type inhibitor with predominant cathodic effect. Theoretical study using density functional theory was employed to establish the correlation between the structure (molecular and electronic) and the inhibition efficiency. PMID:25129747

  19. Inhibition of steam-condensate corrosion of copper-based alloys by hydrazine. Final report

    SciTech Connect

    Beavers, J.A.; Breeze, G.A.; Berry, W.E.

    1982-07-01

    An experimental evaluation was made of the potential inhibiting effect of hydrazine on the corrosion of CDA 687 (aluminium brass), and CDA 706 (90 copper - 10 nickel) in a simulated steam condensate containing ammonia under deaerated and partially aerated conditions. It was found that hydrazine inhibited the corrosion of CDA 687 under deaerated conditions, but increased corrosion rates somewhat under partially aerated (1 ppM oxygen) conditions. Corrosion rates of CDA 706 were more than an order of magnitude lower than CDA 687 and were not measurably influenced by hydrazine.

  20. Corrosion 99: Proceedings

    SciTech Connect

    1999-11-01

    This conference includes the following; Corrosion in Gas Treating; Advances in Scale and Deposit Control; Uses of Computers for Improved Corrosion Control; Erosion-Corrosion in Steam Generating Systems; Electrochemical Noise Measurements for Corrosion Evaluations; Materials Performance in Fossil Fuel Combustion and Conversion Systems; Corrosion in Super Critical Processes; Cathodic Protection of External Surfaces for Underground and Aboveground Storage Tanks; Microbiologically Influenced Corrosion; Advances in Materials for Oilfield Applications; Refining Industry Corrosion; Green Corrosion/Scale Inhibition Technologies; Managing Corrosion With Plastics; Corrosion Measurement Technology; Marine Corrosion; Improved Understanding and Mitigation of CO{sub 2} Corrosion; Thermal Spray Coatings for Corrosion Protection; Volatile Corrosion Inhibitors; Corrosion Testing in Concrete; Stress Corrosion Cracking: Field Laboratory Correlations; Materials Performance in Incineration and Waste Fuel Combustion Environments; Water Reuse in Industry; Corrosion Control and Prevention of Military and Aerospace Equipment; Corrosion in Nuclear Systems; Latest Developments in Aboveground Storage Tanks Corrosion Control, Monitoring and Evaluation Technology; Internal In-line Inspection of Pipelines and Evaluation of Results; New Developments in Cathodic Protection of Reinforcing Steels in Concrete; Cathodic Protection in Natural Waters; Corrosion in the Pulp and Paper Industry; Advanced Materials for High Temperature Service in Chemical Process Industry; Advances in Cooling Water Treatment; Materials, Fabrication, and Inspection Guidelines for Wet H{sub 2}S Service; Environmental Wear of Nonmetallics in Oilfield Service; and Corrosion and Scale Control in Low Pressure Boiler and Steam Systems in Buildings. Separate abstracts were prepared for most of the papers.

  1. Corrosion 99: Proceedings

    SciTech Connect

    Not Available

    1999-01-01

    This conference includes the following; Corrosion in Gas Treating; Advances in Scale and Deposit Control; Uses of Computers for Improved Corrosion Control; Erosion-Corrosion in Steam Generating Systems; Electrochemical Noise Measurements for Corrosion Evaluations; Materials Performance in Fossil Fuel Combustion and Conversion Systems; Corrosion in Super Critical Processes; Cathodic Protection of External Surfaces for Underground and Aboveground Storage Tanks; Microbiologically Influenced Corrosion; Advances in Materials for Oilfield Applications; Refining Industry Corrosion; Green Corrosion/Scale Inhibition Technologies; Managing Corrosion With Plastics; Corrosion Measurement Technology; Marine Corrosion; Improved Understanding and Mitigation of CO[sub 2] Corrosion; Thermal Spray Coatings for Corrosion Protection; Volatile Corrosion Inhibitors; Corrosion Testing in Concrete; Stress Corrosion Cracking: Field Laboratory Correlations; Materials Performance in Incineration and Waste Fuel Combustion Environments; Water Reuse in Industry; Corrosion Control and Prevention of Military and Aerospace Equipment; Corrosion in Nuclear Systems; Latest Developments in Aboveground Storage Tanks Corrosion Control, Monitoring and Evaluation Technology; Internal In-line Inspection of Pipelines and Evaluation of Results; New Developments in Cathodic Protection of Reinforcing Steels in Concrete; Cathodic Protection in Natural Waters; Corrosion in the Pulp and Paper Industry; Advanced Materials for High Temperature Service in Chemical Process Industry; Advances in Cooling Water Treatment; Materials, Fabrication, and Inspection Guidelines for Wet H[sub 2]S Service; Environmental Wear of Nonmetallics in Oilfield Service; and Corrosion and Scale Control in Low Pressure Boiler and Steam Systems in Buildings. Separate abstracts were prepared for most of the papers.

  2. Performance of Terminalia catappa on mild steel corrosion in HCl medium

    NASA Astrophysics Data System (ADS)

    Omotosho, Olugbenga Adeshola; Okeniyi, Joshua Olusegun; Loto, Cleophas Akintoye; Popoola, Abimbola Patricia Idowu; Obi, Chukwunonso Ezekiel; Sonoiki, Oluwatobi Oluwasegun Oluwagbenga; Oni, Adeoluwa Barnabas; Alabi, Ayomide Samuel; Olarewaju, Abisola Ebunoluwa

    2016-07-01

    This work investigates Terminalia catappa leaf-extract performance on mild steel corrosion in 0.5 M hydrochloric acid (HCl). Electrochemical linear-sweep-voltametry (LSV) and gravimetric techniques were employed for assessing the mild steel corrosion in the HCl test-environment of immersion having different concentrations of the leaf-extract. Results showed that all the concentrations of the Terminalia catappa leaf-extract employed inhibited mild steel corrosion from the electrochemical (potentiodynamic) and the gravimetric considerations. Also, corrosion rate from LSV exhibited excellent correlation (R = 95.77%, Nash-Sutcliffe Efficiency (NSE) = 91.72% and p-value = 0.02383) with linear function of the corrosion rate from gravimetric method, for the leaf-extract concentrations employed. From the experimental model, 6 g/L Terminalia catappa exhibited optimal inhibition efficiency, η = 78.07%, while 8 g/L Terminalia catappa was predicted as optimally effective, η = 75.41%, by the correlation fitting model, at inhibiting mild steel corrosion in the medium. However, adsorption isotherm modelling showed that the experimental gravimetric, experimental potentiodynamic and predicted potentiodynamic data exhibited agreements in following the Langmuir adsorption isotherm. All the three data models indicated favourable adsorption and identified physisorption as the prevalent adsorption mechanism of Terminalia catappa leaf-extract on mild steel immersed in the 0.5 M HCl medium.

  3. Inhibition of Corrosion of 3003 Aluminum Alloy in Ethylene Glycol-Water Solutions

    NASA Astrophysics Data System (ADS)

    Liu, Y.; Cheng, Y. F.

    2011-03-01

    In this study, the inhibiting effects of four types of inhibitors, including gluconate, cinnamate, molybdate, and nitrate, on corrosion of a 3003 aluminum (Al) alloy were investigated in ethylene glycol-water solutions that simulate the automotive coolant by various electrochemical measurements. It was found that the tested inhibitors were effective to inhibit corrosion of 3003 Al alloy under both static and turbulent flow conditions. They all behave as anodic inhibitors, which inhibit the Al alloy corrosion by passivating Al alloy and decreasing its anodic current density. A turbulent flow of the solution decreases the corrosion resistance of Al alloy and the inhibiting effect of the inhibitors. The inhibiting effect of the inhibitors is ranked as: nitrate > cinnamate > gluconate > molybdate.

  4. Ion implantation for corrosion inhibition of aluminum alloys in saline media

    SciTech Connect

    Williams, J.M. ); Gonzales, A. ); Quintana, J. ); Lee, I.-S.; Buchanan, R.A. ); Burns, F.C.; Culbertson, R.J.; Levy, M. . Materials Technology Lab.); Treglio, J.R. (ISM

    1990-01-01

    The effects of ion implantation treatments on corrosion of 2014 and 1100 aluminum in saline media were investigated. Implanted ions were N, Si, Ti and Cr. Techniques included salt spray testing, electrochemical studies, Rutherford backscattering spectrometry, and profilometry. It was concluded that ion implantation of Cr is of potential practical benefit for corrosion inhibition of 2014 Al in salt environments. 4 refs., 5 figs.

  5. Compatibility of repair mortar with migrating corrosion inhibiting admixtures

    SciTech Connect

    Bjegovic, D.; Ukrainczyk, V.; Ukrainczyk, B.; Miksic, B.

    1997-08-01

    One of the methods for corrosion protection of reinforced concrete is the use of migrating corrosion inhibitor as an admixture in repair mortars. The admixture must be effective for corrosion protection and compatible with polymers added to repair mortar to improve properties of fresh and hardened mortar. This paper presents experimental results on compatibility of a migrating corrosion inhibitor added to two repair mortars based on an inorganic binder modified with polymers. The influence of a migrating inhibitor on the properties of fresh and hardened mortars was tested. The effectiveness on reinforcement corrosion protection has been tested according to ASTM G 109. Test results prove that the investigated migrating inhibitor is compatible with repair mortars and that it delays corrosion of the reinforcement.

  6. Mechanisms of Inhibition of Crevice Corrosion in Alloy 22

    SciTech Connect

    Rebak, Raul B.

    2007-07-01

    Alloy 22 may be susceptible to crevice corrosion in chloride-containing environments, especially at temperatures above ambient. The presence of oxy-anions, especially nitrate, minimizes or eliminates the susceptibility of Alloy 22 to crevice corrosion. Other anions such as sulfate, carbonate and fluoride were also reported as inhibitors of crevice corrosion in Alloy 22. It is argued that the occurrence of crevice corrosion is due to the formation of hydrochloric acid solution in the creviced region. Inhibitors act by eliminating the occurrence of hydrochloric acid or by hampering its action. (author)

  7. Corrosion performance of zinc coated steel in seawater environment

    NASA Astrophysics Data System (ADS)

    Liu, Shuan; Zhao, Xia; Zhao, Haichao; Sun, Huyuan; Chen, Jianmin

    2016-05-01

    Considering the continuous exploitation of marine resources, it is very important to study the anticorrosion performance and durability of zinc coated streel (ZCS) because its increasing use as reinforcements in seawater. Tafel polarization curves and linear polarization curves combined with electrochemical impedance spectroscopy (EIS) were employed to evaluate the corrosion performance of ZCS at Qingdao test station during long-term immersion in seawater. The results indicated that the corrosion rate of the ZCS increased obviously with immersion time in seawater. The corrosion products that formed on the zinc coated steel were loose and porous, and were mainly composed of Zn5(OH)8Cl2, Zn5(OH)6(CO3)2, and ZnO. Pitting corrosion occurred on the steel surface in neutral seawater, and the rate of ZCS corrosion decreased with increasing pH.

  8. CHROMATE INHIBITION OF THE LOCALIZED CORROSION OF ALUMINUM: MEASUREMENTS OF ELECTROCHEMICAL TRANSIENTS.

    SciTech Connect

    SASAKI,K.; ISAACS,H.S.

    2001-09-02

    We investigated the inhibition by chromate ions of the localized corrosion of aluminum by electrochemical transient measurements. In agreement with other work, the measurements demonstrated that chromate is a cathodic inhibitor for aluminum in open circuit. The reduction of hexavalent chromium to trivalent chromium is assumed to take place on catalyzed sites of the surface. The resulting products inhibit oxygen reduction reactions at these sites, thereby retarding pitting corrosion.

  9. Towards lightweight nanocomposite coatings for corrosion inhibition: Graphene, carbon nanotubes, and nanostructured magnesium as case studies

    NASA Astrophysics Data System (ADS)

    Dennis, Robert Vincent, III

    The field of nanocomposites is a burgeoning area of research due to the interest in the remarkable properties which can be achieved through their use in a variety of applications, including corrosion resistant coatings. Lightweighting is of increasing importance in the world today due to the ever growing push towards energy efficiency and the green movement and in recent years there has been a vast amount of research performed in the area of developing lightweight nanocomposites for corrosion inhibition. Many new composite materials have been developed through the use of newly developed nanomaterials (including carbonaceous and metallic constituents) and their specialized incorporation in the coating matrix materials. We start with a general review on the development of hybrid nanostructured composites for corrosion protection of base metals from a sustainability perspective in Chapter 1. This review demonstrates the ever swelling requirements for a paradigm shift in the way that we protect metals against corrosion due to the costs and environmental concerns that exist with currently used technology. In Chapter 2, we delve into the much required understanding of graphene oxide and reduced graphene oxide through near-edge X-ray absorption fine structure (NEXAFS) spectroscopy measurements to elucidate information about the electronic structure upon incorporation of nitrogen within the structure. For successful integration of the carbonaceous nanomaterials into a composite coating, a full swath of knowledge is necessary. Within this work we have shown that upon chemical defunctionalization of graphene oxide to reduced graphene oxide by means of hydrazine treatment, nitrogen is incorporated into the structure in the form of a pyrazole ring. In Chapter 3, we demonstrate that by way of in situ polymerization, graphene and multiwalled carbon nanotubes can be incorporated within a polymer (polyetherimide, PEI) matrix. Two systems have been developed including graphene and

  10. Temporary protection of metals against atmospheric corrosion by saturated straight chain aliphatic monocarboxylates. Mechanisms of inhibition

    SciTech Connect

    Kapin, C.; Steinmetz, P.; Steinmetz, J.

    1998-12-31

    This work was devoted to the investigations of the ability of saturated straight chain aliphatic monocarboxylates to inhibit corrosion of mild steel and zinc in aerated aqueous solutions. Performances of inhibitors were shown to be dependent on their chain length, their concentration and the immersion duration. Both crystallographic parameters and solubilities of iron and zinc carboxylates were determined. Then potential-pH diagrams of iron and zinc in water were built taking the presence of metallic soaps into account. According to these diagrams, the passivation of metals was attributed to the growth of films containing metallic soaps. This model confirms that previously proposed for inhibition of copper and magnesium by the same carboxylates.

  11. Method for inhibiting corrosion of nickel-containing alloys

    DOEpatents

    DeVan, J.H.; Selle, J.E.

    Nickel-containing alloys are protected against corrosion by contacting the alloy with a molten alkali metal having dissolved therein aluminum, silicon or manganese to cause the formation of a corrosion-resistant intermetallic layer. Components can be protected by applying the coating after an apparatus is assembled.

  12. Inhibition of the corrosion of steel in 1 M HCl by eugenol derivatives

    NASA Astrophysics Data System (ADS)

    Chaieb, E.; Bouyanzer, A.; Hammouti, B.; Benkaddour, M.

    2005-06-01

    The effect of eugenol (Eug) and its derivative acetyleugenol (AcEug) extracted from the nail of giroflier on the corrosion of steel in molar hydrochloric acid has been studied using weight loss measurements, electrochemical polarisation and EIS methods. The naturally substances reduce the corrosion rate. The inhibition efficiency was found to increase with acetyleugenol content to attain 91% at 0.1737 g/l. Eugenol compounds act as mixed type inhibitors. The effect of temperature on the corrosion behaviour of steel indicates that inhibition efficiency of the natural substance increases with the rise of temperature. The adsorption of natural product on the steel is found to follow the Langmuir adsorption isotherm.

  13. Ph responsive capsules containing composite coatings for corrosion inhibition in metal alloys

    NASA Astrophysics Data System (ADS)

    Kashi, Kiran Bhat

    Hexavalent chromes have been used as effective corrosion inhibitors due to their high inhibitor efficiency and low cost for the protection of several metal alloys. However, owing to their toxicity federal legislations restrict the use and distribution of these highly toxic materials. The need for an environmentally friendly yet effective alternative to the chrome based corrosion inhibitors has led to the investigation of rare earth metals as potential candidates. Cerium is one such rare earth metal that has received considerable attention as an alternative to hexavalent chromes. However, the high water solubility of some of the cerium salts makes it difficult for the incorporation of such salts in coatings. In this work, pH responsive microcapsules containing cerium salts were synthesized using an internally phase separated emulsion polymerization technique. Core shell microcapsule consisting of a water core containing dissolved cerium salts were synthesized. The synthesized capsules were characterized using characterization techniques such as Fourier Transform Infrared (FTIR) spectroscopy, UV-vis spectroscopy, Dynamic Mechanical Analysis (DMA), Thermo-Gravimetric Analysis (TGA), and Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES). The structure and morphology of the capsules were studied using electron microscopy techniques. The synthesized capsules were dispersed in 2K epoxy coatings and applied on aluminum alloy 2024 T-3 and cold rolled steel substrates. These coatings were exposed to salt spray (ASTM B117) and electrochemically evaluated using electrochemical impedance spectroscopy (EIS), potentio-dynamic(PD) polarization, cyclic voltammetry(CV), open circuit potential(OCP) measurements. Localized corrosion assessment was also performed on the coated metal alloys using Scanning electrochemical microscopy (SECM) to understand the mechanism of corrosion inhibition using cerium encapsulated microcapsules.

  14. Corrosion performance of alumina scales in coal gasification environments

    SciTech Connect

    Natesan, K.

    1997-02-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S and Cl as HCl. This paper examines the corrosion performance of alumina scales that are thermally grown on Fe-base alloys during exposure to O/S mixed-gas environments. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the pack-diffusion process, by the electrospark deposition process, or by weld overlay techniques.

  15. Corrosion inhibition by control of gas composition during mist drilling

    SciTech Connect

    Hinkebein, T.E.; Snyder, T.L.

    1981-05-01

    Chemical compositional specifications have been generated for inert gases which reduce drill string corrosion when used in conjunction with mist drilling processes. These specifications are based on the assumption that the corrosion rate is dependent on the dissolved gaseous species concentrations. Data taken both from the literature and from a mist drilling field test with nitrogen in Valle Grande, NM, relate corrosion rates to fluid compositions. These solution compositions are then associated with gas phase compositions using equilibrium data available from the literature and material balances. Two sources of gas were considered: cryogenically purified nitrogen from air and exhaust gas from a diesel engine, which contain (in addition to N/sub 2/ and O/sub 2/) CO/sub 2/, NO/sub x/, SO/sub 2/, H/sub 2/O, and CO. A maximum concentration of 50 ppM O/sub 2/ in the gas phase is recommended to alleviate pitting corrosion.

  16. Mechanism of corrosion inhibition of AA2024 by rare-earth compounds.

    PubMed

    Yasakau, Kiryl A; Zheludkevich, Mikhail L; Lamaka, Sviatlana V; Ferreira, Mario G S

    2006-03-23

    The mechanism of corrosion protection of the widely used 2024-T3 aluminum alloy by cerium and lanthanum inhibitors in chloride media is described in detail in the present work. The corrosion process was investigated by means of scanning Kelvin probe force microscopy (SKPFM), in situ atomic force microscopy, and scanning electron microscopy coupled with energy dispersive spectroscopy. Employment of the high-resolution and in situ techniques results in a deep understanding of the details of the physical chemistry and mechanisms of the corrosion processes. The applicability of the SKPFM for mechanistic analysis of the effect of different corrosion inhibitors is demonstrated for the first time. The inhibitors under study show sufficient hindering of the localized corrosion processes especially in the case of pitting formation located around the intermetallic S-phase particles. The main role of Ce(3+) and La(3+) in the corrosion protection is formation of hydroxide deposits on S-phase inclusions buffering the local increase of pH, which is responsible for the acceleration of the intermetallics dealloying. The formed hydroxide precipitates can also act as a diffusion barrier hindering the corrosion processes in active zones. Cerium nitrate exhibits higher inhibition efficiency in comparison with lanthanum nitrate. The higher effect in the case of cerium is obtained due to lower solubility of the respective hydroxide. A detailed mechanism of the corrosion process and its inhibition is proposed based on thermodynamic analysis. PMID:16539491

  17. Inhibition of Staphylococcus aureus biofilm by a copper-bearing 317L-Cu stainless steel and its corrosion resistance.

    PubMed

    Sun, Da; Xu, Dake; Yang, Chunguang; Chen, Jia; Shahzad, M Babar; Sun, Ziqing; Zhao, Jinlong; Gu, Tingyue; Yang, Ke; Wang, Guixue

    2016-12-01

    The present study investigated the antibacterial performance, corrosion resistance and surface properties of antibacterial austenitic 317L-Cu stainless steel (317L-Cu SS). After 4.5wt% copper was added to 317L stainless steel (317L SS), the new alloy underwent solid solution and aging heat treatment. Fluorescent staining using 4',6-diamidino-2-phenylindole (DAPI) revealed that the 317L-Cu SS showed strong antibacterial efficacy, achieving a 99% inhibition rate of sessile Staphylococcus aureus cells after 5days. The corrosion data obtained by potentiodynamic polarization curves indicated that in comparison with 317L SS, the pitting potential and corrosion current density of 317L-Cu slightly decreased due to the addition of Cu. The 317L-Cu SS exhibited no cytotoxicity against zebrafish (Danio rerio) embryos. The experimental results in this study demonstrated that the new alloy has potential applications in medical and daily uses. PMID:27612768

  18. Theoretical study of inhibition efficiencies of some amino acids on corrosion of carbon steel in acidic media: green corrosion inhibitors.

    PubMed

    Dehdab, Maryam; Shahraki, Mehdi; Habibi-Khorassani, Sayyed Mostafa

    2016-01-01

    Inhibition efficiencies of three amino acids [tryptophan (B), tyrosine (c), and serine (A)] have been studied as green corrosion inhibitors on corrosion of carbon steel using density functional theory (DFT) method in gas and aqueous phases. Quantum chemical parameters such as EH OMO (highest occupied molecular orbital energy), E LUMO (lowest unoccupied molecular orbital energy), hardness (η), polarizability ([Formula: see text]), total negative charges on atoms (TNC), molecular volume (MV) and total energy (TE) have been calculated at the B3LYP level of theory with 6-311++G** basis set. Consistent with experimental data, theoretical results showed that the order of inhibition efficiency is tryptophan (B) > tyrosine (C) > serine (A). In order to determine the possible sites of nucleophilic and electrophilic attacks, local reactivity has been evaluated through Fukui indices. PMID:26347374

  19. Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

    SciTech Connect

    Sugama, T.; Pyatina, T.

    2014-11-14

    This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na2O-Al2O3-SiO2-H2O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

  20. Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

    SciTech Connect

    Sugama, T.; Pyatina, T.

    2014-11-01

    This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na2O-Al2O3-SiO2-H2O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

  1. The corrosion inhibition of iron and aluminum by various naturally occurring biological molecules

    SciTech Connect

    McCafferty, E.; Hansen, D.C.

    1995-12-31

    Biological polymers that exhibit a strong affinity for metal surfaces are increasingly becoming the focus of research toward the development of environmentally friendly corrosion inhibitors. This paper deals with the use of various naturally occurring organic molecules as corrosion inhibitors for iron or aluminum. Among the organic molecules considered are catecholate and hydroxamate siderophores isolated from bacteria, the adhesive protein from the blue mussel Mytilus edulis L, and caffeic acid and chlorogenic acid. FTIR analysis, anodic polarization curves, and AC impedance measurements were used to determine the adsorption and effectiveness of the various organic molecules as corrosion inhibitors. Parabactin, a catecholate siderophore, was effective in inhibiting both the corrosion of iron in hydrochloric acid and the pitting of aluminum in 0.1 M sodium chloride. The adhesive protein from the blue mussel was also effective in inhibiting the pitting of aluminum.

  2. Controlled Release from Core-Shell Nanoporous Silica Particles for Corrosion Inhibition of Aluminum Alloys

    DOE PAGESBeta

    Jiang, Xingmao; Jiang, Ying-Bing; Liu, Nanguo; Xu, Huifang; Rathod, Shailendra; Shah, Pratik; Brinker, C. Jeffrey

    2011-01-01

    Ceriumore » m (Ce) corrosion inhibitors were encapsulated into hexagonally ordered nanoporous silica particles via single-step aerosol-assisted self-assembly. The core/shell structured particles are effective for corrosion inhibition of aluminum alloy AA2024-T3. Numerical simulation proved that the core-shell nanostructure delays the release process. The effective diffusion coefficient elucidated from release data for monodisperse particles in water was 1.0 × 10 − 14  m 2 s for Ce 3+ compared to 2.5 × 10 − 13  m 2 s for NaCl. The pore size, pore surface chemistry, and the inhibitor solubility are crucial factors for the application. Microporous hydrophobic particles encapsulating a less soluble corrosion inhibitor are desirable for long-term corrosion inhibition.« less

  3. Electrochemical studies of corrosion inhibiting effect of polyaniline coatings

    SciTech Connect

    Wei, Yen; Wang, Jianguo; Jia, Xinru

    1995-12-01

    A series of electrochemical measurements, including corrosion potential (E{sub corr}), corrosion current (i{sub corr}), Tafel`s constants and polarization resistance (R{sub p}), have been made on polyaniline-coated cold rolled steel specimen under various conditions. Both the base and acid-doped forms of polyaniline were studied. The base form of polyaniline was found to offer good corrosion protection. This phenomenon may not originate merely from the barrier effect of the coatings, because the nonconjugated polymers such as polystyrene and epoxy did not show the same electrochemical behavior. The polyaniline base with zinc nitrate plus epoxy topcoat appeared to give better overall protection relative to other coating systems in this study.

  4. Effect of Wall Shear Stress on Corrosion Inhibitor Film Performance

    NASA Astrophysics Data System (ADS)

    Canto Maya, Christian M.

    In oil and gas production, internal corrosion of pipelines causes the highest incidence of recurring failures. Ensuring the integrity of ageing pipeline infrastructure is an increasingly important requirement. One of the most widely applied methods to reduce internal corrosion rates is the continuous injection of chemicals in very small quantities, called corrosion inhibitors. These chemical substances form thin films at the pipeline internal surface that reduce the magnitude of the cathodic and/or anodic reactions. However, the efficacy of such corrosion inhibitor films can be reduced by different factors such as multiphase flow, due to enhanced shear stress and mass transfer effects, loss of inhibitor due to adsorption on other interfaces such as solid particles, bubbles and droplets entrained by the bulk phase, and due to chemical interaction with other incompatible substances present in the stream. The first part of the present project investigated the electrochemical behavior of two organic corrosion inhibitors (a TOFA/DETA imidazolinium, and an alkylbenzyl dimethyl ammonium chloride), with and without an inorganic salt (sodium thiosulfate), and the resulting enhancement. The second part of the work explored the performance of corrosion inhibitor under multiphase (gas/liquid, solid/liquid) flow. The effect of gas/liquid multiphase flow was investigated using small and large scale apparatus. The small scale tests were conducted using a glass cell and a submersed jet impingement attachment with three different hydrodynamic patterns (water jet, CO 2 bubbles impact, and water vapor cavitation). The large scale experiments were conducted applying different flow loops (hilly terrain and standing slug systems). Measurements of weight loss, linear polarization resistance (LPR), and adsorption mass (using an electrochemical quartz crystal microbalance, EQCM) were used to quantify the effect of wall shear stress on the performance and integrity of corrosion inhibitor

  5. Functionalization of Titanium Alloy Surface by Graphene Nanoplatelets and Metal Oxides: Corrosion Inhibition.

    PubMed

    Mondal, Jayanta; Aarik, Lauri; Kozlova, Jekaterina; Niilisk, Ahti; Mändar, Hugo; Mäeorg, Uno; Simões, Alda; Sammelselg, Väino

    2015-09-01

    Corrosion inhibition of metallic substrates is an important and crucial step for great economical as well as environmental savings. In this paper, we introduce an extra thin effective corrosion inhibitive material having layered structure designed for protection and functionalization of Ti Grade 5 alloy substrates. The coating consists of a first layer made of thin graphene nanoplatelets, on top of which a multilayer Al2O3 and TiO2 films is applied by low-temperature atomic layer deposition. The amorphous structure of the metal oxide films was confirmed by micro-Raman and X-ray diffraction analysis. Corrosion inhibition ability of the prepared coatings was analyzed by open circuit potential, potentiodynamic plot and by voltammetric analysis, in aqueous potassium bromide solution. The open circuit potential of the graphene-metal oxide coated substrate showed much passive nature than bare substrate or graphene coated or only metal oxide coated substrates. The localized corrosion potential of the graphene-metal oxide coated, only metal oxide coated, and bare substrates were found 5.5, 3.0, and 1.1 V, respectively. In addition, corrosion current density values of the graphene-metal oxide and only metal oxide coated substrates showed much more passive nature than the bare and graphene coated substrates. Long immersion test in the salt solution further clarified the effective corrosion inhibition of the graphene-metal oxide coated substrate. The analyzed results reflect that the graphene-metal oxide films can be used to prepare better and effective corrosion inhibition coatings for the Ti Grade 5 alloy to increase their lifetime. PMID:26716209

  6. Inhibiting effect of furfural on corrosion of zinc in ethanolic solutions

    SciTech Connect

    Chagas, L.V. das; Goncalves, R.S.

    1996-09-01

    Interest in the corrosion of metals in alcohol systems is increasing because of the fact that alcohol can substitute for conventional fuels as an energy source. A large fraction of Brazilian vehicles use this compound instead of conventional hydrocarbon fuels. Since some components of engines are made with Zn or Zn alloys, corrosion problems are possible. Furfural (C{sub 4}H{sub 3}OCHO) was shown to inhibit the corrosion processes of Zn in ethanolic solutions. Results obtained from different electrochemical methods confirmed this effect. Inhibition depended upon the adsorption step and was affected by the incidence of polychromatic light on the metal surface. Protection efficiency of C{sub 4}H{sub 3}OCHO was higher when the system was kept in the dark than when under illumination. An inhibition process involving an adsorption step of C{sub 4}H{sub 3}OCHO was proposed.

  7. Grey relational analysis of amine inhibition of mild steel corrosion in acids

    SciTech Connect

    Li, P.; Tan, T.C.; Lee, J.Y.

    1997-03-01

    Grey relational analysis makes use of relatively simple mathematical procedures to arrive at salient relationships in a complex system. It uses a relatively small amount of data and works with great variability in factors. Grey relational analysis was used to investigate the relationship between inhibitor structure and inhibitor performance for a series of amines of different structures in the corrosion of mild steel in acids. Results showed the molecular weight (MW), the negative of the logarithm of the dissociation constant (pK{sub a}), and the number of nitrogen donor atoms influenced inhibitor effectiveness in the active region. The number of NH bonds was an additional factor for inhibition in the passive region. Trends in these factors were rationalized in terms of adsorptive interactions between the inhibitor molecules and the substrate. Results conformed to findings in the literature and were verified by additional measurements using hexamine as the inhibitor.

  8. Corrosion performance of laser-welded austenitic-ferritic connections

    NASA Astrophysics Data System (ADS)

    Weigl, M.; Schmidt, M.

    2013-02-01

    In order to reduce the material costs of white-goods made of stainless steels, tailored constructions with unequally alloyed stainless steels shall be used. For that purpose nickel-alloyed austenitic stainless steels are supposed to be limited to zones with demanding needs for corrosions resistance, whereas nickel-free ferritic stainless steels provide an attractive cost-performance ratio for the remaining components of a system. Particularly the present article discusses the corrosion performance of austenitic-ferritic connections, welded with high-power disc lasers at accelerated feed rates, as a function of the shielding gas composition and the surface condition.

  9. High temperature corrosion performance of automotive coupling alloys

    SciTech Connect

    Smith, G.D.; Crum, J.R.; Flower, H.L.

    1998-12-31

    Key to the satisfactory performance of automotive exhaust couplings is adequate high temperature corrosion resistance. This is becoming especially critical as service life is being extended by government legislation and as service temperatures are increasing due to the need for increased fuel efficiency and faster catalyst light-off. Currently employed and candidate coupling alloys, including 409, 304, 316Ti and 321 stainless steels (SS) and alloys 600, 800, 864 and 625, are selectively evaluated for resistance to road salt spray corrosion, oxidation in air and engine exhaust gases and under cyclic burner rig conditions, These laboratory results are compared with alloy performance of couplings subjected to test track and field exposure.

  10. Inhibition of hot salt corrosion by metallic additives

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Lowell, C. E.

    1978-01-01

    The effectiveness of several potential fuel additives in reducing the effects of sodium sulfate-induced hot corrosion was evaluated in a cyclic Mach 0.3 burner rig. The potential inhibitors examined were salts of Al, Si, Cr, Fe, Zn, Mg, Ca, and Ba. The alloys tested were IN-100, U-700, IN-738, IN-792, Mar M-509, and 304 stainless steel. Each alloy was exposed for 100 cycles of 1 hour each at 900 C in combustion gases doped with the corrodant and inhibitor salts and the extent of attack was determined by measuring maximum metal thickness loss. The most effective and consistent inhibitor additive was Ba (NO3)2 which reduced the hot corrosion attack to nearly that of simple oxidation.

  11. Boric acid application guidelines for intergranular corrosion inhibition

    SciTech Connect

    Piskor, S.R. . Nuclear Services Div.)

    1990-12-01

    A significant fraction of the operating Pressurized Water Reactor steam generators have used or are using boric acid as an inhibitor to control stress corrosion cracking, intergranular attack, or denting. Boric acid is applied on line, or by means of crevice flushing, low power soaks, or a combination of these methods. When boric acid is used, it is important to have knowledge about its chemical and physical properties, its effect on corrosion, and its correct application. The data on these subjects may be found in a diversity of sources, which are often not readily available or convenient to use. In addition, new information has recently become available. This report has been prepared and revised to be comprehensive treatise on boric acid relevant to its application in nuclear steam generators. Relevant boric acid information from 1987--89 has been added to provide the latest available data from laboratory testing and power plant application. 5 figs.

  12. On-demand release of corrosion-inhibiting ions from amorphous Al-Co-Ce alloys.

    PubMed

    Jakab, M A; Scully, J R

    2005-09-01

    Controlled release technologies are often used to supply chemicals or drugs at given rates. Release often occurs on contact with solution. However, some applications, such as corrosion protection, require containment of the active species in a reservoir and their slow release when needed. Conductive polymers have been used as reservoirs for corrosion inhibitors whose triggered release occurs by galvanic reduction or ion exchange. This work shows one of the first examples of pH-controlled release of corrosion-inhibiting ions from an amorphous metallic coating where the pH change that triggers release is a consequence of the onset of corrosion. This corrosion-inhibition strategy provides further corrosion protection beyond the traditional roles of barrier and sacrificial cathodic protection using a metal coating. For instance, zinc galvanizing provides sacrificial cathodic protection and acts as a barrier, but does not supply inhibitor ions. In the coating described here, protection of an underlying structural alloy exposed at coating defects is demonstrated by inhibitor ion release in addition to barrier function and sacrificial cathodic protection. PMID:16086020

  13. Corrosion inhibition by inorganic cationic inhibitors on the high strength alumunium alloy, 2024-T3

    NASA Astrophysics Data System (ADS)

    Chilukuri, Anusha

    The toxicity and carcinogenic nature of chromates has led to the investigation of environmentally friendly compounds that offer good corrosion resistance to AA 2024-T3. Among the candidate inhibitors are rare earth metal cationic (REM) and zinc compounds, which have received much of attention over the past two decades. A comparative study on the corrosion inhibition caused by rare earth metal cations, Ce3+, Pr3+, La3+ and Zn2+ cations on the alloy was done. Cathodic polarization showed that these inhibitor ions suppress the oxygen reduction reaction (ORR) to varying extents with Zn2+ providing the best inhibition. Pr3+ exhibited windows of concentration (100-300 ppm) in which the corrosion rate is minimum; similar to the Ce3+ cation. Scanning Electron Microscopy (SEM) studies showed that the mechanism of inhibition of the Pr3+ ion is also similar to that of the Ce3+ ion. Potentiodynamic polarization experiments after 30 min immersion time showed greatest suppression of oxygen reduction reaction in neutral chloride solutions (pH 7), which reached a maximum at a Zn2+ ion concentration of 5 mM. Anodic polarization experiments after 30 min immersion time, showed no anodic inhibition by the inhibitor in any concentration (0.1 mM - 10 mM) and at any pH. However, anodic polarization of samples immersed after longer immersion times (upto 4 days) in mildly acidic Zn2+ (pH 4) solutions showed significant reduction in anodic kinetics indicating that zinc also acts as a “slow anodic inhibitor”. In contrast to the polarization experiments, coupons exposed to inhibited acidic solutions at pH 4 showed complete suppression of dissolution of Al2CuMg particles compared to zinc-free solutions in the SEM studies. Samples exposed in pH 4 Zn2+-bearing solution exhibited highest polarization resistance which was also observed to increase with time. In deaerated solutions, the inhibition by Zn2+ at pH 4 is not observed as strongly. The ability to make the interfacial electrolyte

  14. Experimental and theoretical studies on inhibition of mild steel corrosion by some synthesized polyurethane tri-block co-polymers.

    PubMed

    Kumar, Sudershan; Vashisht, Hemlata; Olasunkanmi, Lukman O; Bahadur, Indra; Verma, Hemant; Singh, Gurmeet; Obot, Ime B; Ebenso, Eno E

    2016-01-01

    Polyurethane based tri-block copolymers namely poly(N-vinylpyrrolidone)-b-polyurethane-b-poly(N-vinylpyrrolidone) (PNVP-PU) and poly(dimethylaminoethylmethacrylate)-b-polyurethane-b-poly(dimethylaminoethylmethacrylate) (PDMAEMA-PU) were synthesized through atom transfer radical polymerization (ATRP) mechanism. The synthesized polymers were characterized using nuclear magnetic resonance (NMR) spectroscopy and gel permeation chromatography (GPC) methods. The corrosion inhibition performances of the compounds were investigated on mild steel (MS) in 0.5 M H2SO4 medium using electrochemical measurements, surface analysis, quantum chemical calculations and molecular dynamic simulations (MDS). Potentiodynamic polarization (PDP) measurements revealed that the polymers are mixed-type corrosion inhibitors. Electrochemical impedance spectroscopy (EIS) measurements showed that the polymers inhibit MS corrosion by adsorbing on MS surface to form pseudo-capacitive interface. The inhibitive effects of the polymers increase with increasing concentration and decrease with increasing temperature. The adsorption of both the polymers on MS surface obey the Langmuir adsorption isotherm and involves both physisorption and chemisorption mechanisms. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) analyses showed that the polymers formed protective film on MS surface and shield it from direct acid attack. Quantum chemical calculations and molecular dynamic simulations studies corroborate experimental results. PMID:27515383

  15. Experimental and theoretical studies on inhibition of mild steel corrosion by some synthesized polyurethane tri-block co-polymers

    PubMed Central

    Kumar, Sudershan; Vashisht, Hemlata; Olasunkanmi, Lukman O.; Bahadur, Indra; Verma, Hemant; Singh, Gurmeet; Obot, Ime B.; Ebenso, Eno E.

    2016-01-01

    Polyurethane based tri-block copolymers namely poly(N-vinylpyrrolidone)-b-polyurethane-b-poly(N-vinylpyrrolidone) (PNVP-PU) and poly(dimethylaminoethylmethacrylate)-b-polyurethane-b-poly(dimethylaminoethylmethacrylate) (PDMAEMA-PU) were synthesized through atom transfer radical polymerization (ATRP) mechanism. The synthesized polymers were characterized using nuclear magnetic resonance (NMR) spectroscopy and gel permeation chromatography (GPC) methods. The corrosion inhibition performances of the compounds were investigated on mild steel (MS) in 0.5 M H2SO4 medium using electrochemical measurements, surface analysis, quantum chemical calculations and molecular dynamic simulations (MDS). Potentiodynamic polarization (PDP) measurements revealed that the polymers are mixed-type corrosion inhibitors. Electrochemical impedance spectroscopy (EIS) measurements showed that the polymers inhibit MS corrosion by adsorbing on MS surface to form pseudo-capacitive interface. The inhibitive effects of the polymers increase with increasing concentration and decrease with increasing temperature. The adsorption of both the polymers on MS surface obey the Langmuir adsorption isotherm and involves both physisorption and chemisorption mechanisms. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) analyses showed that the polymers formed protective film on MS surface and shield it from direct acid attack. Quantum chemical calculations and molecular dynamic simulations studies corroborate experimental results. PMID:27515383

  16. Note: Inhibiting bottleneck corrosion in electrical calcium tests for ultra-barrier measurements

    NASA Astrophysics Data System (ADS)

    Nehm, F.; Müller-Meskamp, L.; Klumbies, H.; Leo, K.

    2015-12-01

    A major failure mechanism is identified in electrical calcium corrosion tests for quality assessment of high-end application moisture barriers. Accelerated calcium corrosion is found at the calcium/electrode junction, leading to an electrical bottleneck. This causes test failure not related to overall calcium loss. The likely cause is a difference in electrochemical potential between the aluminum electrodes and the calcium sensor, resulting in a corrosion element. As a solution, a thin, full-area copper layer is introduced below the calcium, shifting the corrosion element to the calcium/copper junction and inhibiting bottleneck degradation. Using the copper layer improves the level of sensitivity for the water vapor transmission rate (WVTR) by over one order of magnitude. Thin-film encapsulated samples with 20 nm of atomic layer deposited alumina barriers this way exhibit WVTRs of 6 × 10-5 g(H2O)/m2/d at 38 °C, 90% relative humidity.

  17. Physicochemical studies of glucose, gellan gum, and hydroxypropyl cellulose--inhibition of cast iron corrosion.

    PubMed

    Rajeswari, Velayutham; Kesavan, Devarayan; Gopiraman, Mayakrishnan; Viswanathamurthi, Periasamy

    2013-06-01

    Glucose, gellan gum, and hydroxypropyl cellulose were studied against the acid corrosion of cast iron by means of weight loss, potentiodynamic polarization, and AC impedance spectroscopy techniques. The inhibition efficiency was found to increase with increasing concentration of the inhibitors. The effect of immersion time and temperature were also studied. The addition of potassium iodide to the corrosion-inhibition system showed both antagonism and synergism toward inhibition efficiency. Polarization studies revealed the mixed-type inhibiting nature of the carbohydrates. The adsorption of inhibitors on the cast iron surface obeys Langmuir adsorption isotherm model, both in presence and absence of KI. Physical interaction between the inhibitor molecules and the iron surface was suggested by the thermochemical parameters, rather than chemical interaction. PMID:23618271

  18. Corrosion performance of iron aluminides in fossil energy environments

    SciTech Connect

    Natesan, K.

    1997-12-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

  19. Organic-inorganic nanosystems designed for multiple metal corrosion inhibition

    NASA Astrophysics Data System (ADS)

    Stockley, Robert

    This research focuses on the refinement and discovery of environmentally friendly coatings of metals with increased durability and longer lifetimes as the goal. In the pursuit of an ideal, such as environmentally friendly coatings or "green chemistry," there are many obstacles that must be overcome. This is particularly true in the case of protecting magnesium and its alloys. The relatively low open circuit potential of magnesium makes it highly susceptible to galvanic corrosion when in contact with other metals. It is also easily oxidized when exposed to air or humid conditions and forms a loose hydroxide/oxide layer (Mg(OH)2/MgO). However, for all of its problems, the advantages to using magnesium far outweigh the disadvantages; if and only if, its natural tendency to corrode can be adequately controlled. Magnesium has a high strength to weight ratio, similar to that of glass, making it ideal for a vast array of commercial applications. Magnesium has a high electromagnetic shielding effect (-52.34 dB at 2.45/ GHz for AZ31), making it applicable not only to aircraft instrumentation, but structure as well, due to its low density (d = 1.48 g/cm3). The list of applications for magnesium and its alloys is extensive. Our research has provided insights into the prevention of magnesium corrosion and the applications of "green chemistry" to a metal used across a multitude of industries. Specifically, excellent results were obtained for the electrochemical impedance spectroscopy of LZ91 (magnesium alloy) which demonstrated an impedance of 1.0 x 1010 Ohms to 1.0 x 1011 Ohms. These results suggest our coatings display a pure capacitance behavior in the Bode plot. According to ASTM B117 testing (salt fog testing) the coating on LZ91 panels reached 120 hours, a period considered to be the equivalent of five years of real world conditions, without appreciable corrosion. The possible mechanism for this corrosion protection will also be discussed. These advancements are

  20. Fabrication of superhydrophobic surface with improved corrosion inhibition on 6061 aluminum alloy substrate

    NASA Astrophysics Data System (ADS)

    Li, Xuewu; Zhang, Qiaoxin; Guo, Zheng; Shi, Tian; Yu, Jingui; Tang, Mingkai; Huang, Xingjiu

    2015-07-01

    This work has developed a simple and low-cost method to render 6061 aluminum alloy surface superhydrophobicity and excellent corrosion inhibition. The superhydrophobic aluminum alloy surface has been fabricated by hydrochloric acid etching, potassium permanganate passivation and fluoroalkyl-silane modification. Meanwhile, the effect of the etching and passivation time on the wettability and corrosion inhibition of the fabricated surface has also been investigated. Results show that with the etching time of 6 min and passivation time of 180 min the fabricated micro/nano-scale terrace-like hierarchical structures accompanying with the nanoscale coral-like network bulge structures after being modified can result in superhydrophobicity with a water contact angle (CA) of 155.7°. Moreover, an extremely weak adhesive force to droplets as well as an outstanding self-cleaning behavior of the superhydrophobic surface has also been proved. Finally, corrosion inhibition in seawater of the as-prepared aluminum alloy surface is characterized by potentiodynamic polarization curves and electrochemical impedance spectroscopy. Evidently, the fabricated superhydrophobic surface attained an improved corrosion inhibition efficiency of 83.37% compared with the traditional two-step processing consisting of etching and modification, which will extend the further applications of aluminum alloy especially in marine engineering fields.

  1. Corrosion inhibition in 2.0 M sulfuric acid solutions of high strength maraging steel by aminophenyl tetrazole as a corrosion inhibitor

    NASA Astrophysics Data System (ADS)

    Sherif, El-Sayed M.

    2014-02-01

    The corrosion of high strength maraging steel after varied immersion times in concentrated solution, 2.0 M, of sulfuric acid has been investigated. The work was also extended to study the effect of 5-(3-aminophenyl)-tetrazole (APTA) on the inhibition of the steel corrosion. The study has been carried out using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and scanning electron microscope (SEM) along with energy dispersive X-ray analyzer (EDX) investigations. EIS spectra showed that the corrosion and polarization resistances decrease with increasing the immersion time of the steel before measurement and increase in the presence of APTA and the increase of its concentration. Polarization data agreed with the EIS measurements and indicated that the increase of immersion time increases the corrosion of steel by increasing its corrosion current and corrosion rate and lowering its polarization resistance. On the other hand, the addition of APTA and the increase of its concentration minimized the corrosion of steel through decreasing the corrosion current and corrosion rate and increasing the polarization resistance at all exposure test periods. SEM and EDX investigations confirmed that the inhibition of the maraging steel in the 2.0 M H2SO4 solutions is achieved via the adsorption of the APTA molecules onto the steel protecting its surface from being dissolved easily.

  2. Corrosion performance of iron aluminides in single- and multioxidant environments.

    SciTech Connect

    Natesan, K.

    1998-06-22

    Iron aluminide intermetallics are being developed for use as structural materials and/or as cladding for conventional engineering alloys. In addition to their strength advantages, these materials exhibit excellent resistance to corrosion in single- and multioxidant environments at elevated temperatures through the formation of slow-growing, adherent alumina scales. Even though these intermetallics develop protective oxide scales in single-oxidant environments, the simultaneous presence of several reactants in the environment (typical of practical systems) can lead to development of oxide scales that are nonprotective and that undergo breakaway corrosion, or to nonoxide scales that are detrimental to the performance of the underlying alloy. This paper describes the corrosion performance of Fe-Al intermetallics in environments that contain sulfur, carbon, chlorine, and oxygen and that are typical of fossil energy systems. Emphasis is on mechanisms of scale development and breakdown, performance envelopes for long-term usage of these materials, and approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics to improve their corrosion resistance.

  3. Inhibition of Chloride Induced Crevice Corrosion in Alloy 22 by Fluoride Ions

    SciTech Connect

    Carranza, R M; Rodr?guez, M A; Rebak, R B

    2005-10-09

    Alloy 22 (N06022) is highly resistant to localized corrosion. Alloy 22 may be susceptible to crevice corrosion in pure chloride (Cl{sup -}) solutions under aggressive environmental conditions. The effect of the fluoride (F{sup -}) over the crevice corrosion induced by chloride ions is still not well established. The objective of the present work was to explore the crevice corrosion resistance of this alloy to different mixtures of fluorides and chlorides. Cyclic potentiodynamic polarization (CPP) tests were conducted in deaerated aqueous solutions of pure halide ions and also in different mixtures of chloride and fluoride at 90 C and pH 6. The range of chloride concentration [Cl{sup -}] was 0.001 M {le} [Cl{sup -}] {le} 1 M and the range of molar fluoride to chloride ratio [F{sup -}]/[Cl{sup -}] was 0.1 {le} [F{sup -}]/[Cl{sup -}] {le} 10. Results showed that Alloy 22 was susceptible to crevice corrosion in all the pure chloride solutions but not in the pure fluoride solutions. Fluoride ions showed an inhibitor behavior only in mixtures with a molar ratio [F{sup -}]/[Cl{sup -}] > 2. For mixtures with a molar ratio [F{sup -}]/[Cl{sup -}] of 7 and 10 the inhibition of crevice corrosion was complete.

  4. Inhibition of stainless steel pitting corrosion in acidic medium by 2-mercaptobenzoxazole

    NASA Astrophysics Data System (ADS)

    Refaey, S. A. M.; Taha, F.; Abd El-Malak, A. M.

    2004-09-01

    The corrosion behavior of stainless steel samples (304L and 316L) in HCl and H 2SO 4 solution has been studied using potentiodynamic, cyclic voltammogram, EDX and scanning electron microscope (SEM) techniques. The inhibition characteristics of 2-mercaptobenzoxazole (MBO) on 316L stainless steel (316L SS) in HCl solutions were investigated at different temperatures (25, 40, 50 and 60 °C). MBO compound has proven to be efficient inhibitors for general and pitting corrosion of 316L SS in HCl solution. The inhibitive property of MBO may be argued to the formation of very low soluble bis-benzoxazolyl disulfide (BBOD) layer and a compact Fe-MBO complex film on the electrode surface. Some samples were examined by scanning electron microscope. The inhibition efficiencies increased with the increasing of MBO concentration but decreased with increasing temperature. The activation energy and thermodynamic parameters were calculated.

  5. Corrosion Inhibition and Adsorption Behavior of Setaria verticillata Leaf Extract in 1M Sulphuric Acid

    NASA Astrophysics Data System (ADS)

    Muthukrishnan, P.; Jeyaprabha, B.; Prakash, P.

    2013-12-01

    Setaria verticillata leaf extract (SVLE) as corrosion inhibitor in 1M H2SO4 was investigated by weight loss techniques and electrochemical techniques at 308-328 K. Inhibition efficiency of SVLE was found to increase with increasing concentration but decreased with temperature. Polarization measurements revealed that SVLE acted as mixed-type inhibitor. Impedance diagrams showed that increasing of SVLE concentration increased charge transfer resistance and decreased double layer capacitance. The adsorption of SVLE on the mild surface obeyed the Langmuir adsorption isotherm. Protective film formation against corrosion was confirmed by SEM and FTIR.

  6. Corrosion Inhibition of Mild Steel in 1.0 M HCl by Amino Compound: Electrochemical and DFT Studies

    NASA Astrophysics Data System (ADS)

    Musa, Ahmed Y.; Mohamad, Abu Bakar; Kadhum, Abdul Amir H.; Takriff, Mohd Sobri

    2012-05-01

    The purpose of this study was to examine the inhibitory effect of 4-amino-5-methyl-4H-1, 2, 4-triazole-3-thiol (AMTT) on the corrosion of mild steel in 1.0 M HCl solution using weight loss, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization. The results indicate that AMTT performed as a good mixed-type inhibitor for mild steel corrosion in a 1.0 M HCl solution, and the inhibition efficiencies increased and tend to saturate with inhibitor concentration. Potentiodynamic polarization results showed that AMTT is a mixed-type inhibitor. Adsorption of AMTT molecules is a spontaneous process, and its adsorption behavior obeys Langmuir's adsorption isotherm model. The reactivity of AMTT was analyzed through theoretical calculations based on density functional theory. Results showed that the reactive sites were located on the nitrogen and sulfur (N1, N2, and S) atoms.

  7. Corrosion Inhibition of Mild Steel in 1.0 M HCl by Amino Compound: Electrochemical and DFT Studies

    NASA Astrophysics Data System (ADS)

    Musa, Ahmed Y.; Mohamad, Abu Bakar; Kadhum, Abdul Amir H.; Takriff, Mohd Sobri

    2012-09-01

    The purpose of this study was to examine the inhibitory effect of 4-amino-5-methyl-4H-1, 2, 4-triazole-3-thiol (AMTT) on the corrosion of mild steel in 1.0 M HCl solution using weight loss, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization. The results indicate that AMTT performed as a good mixed-type inhibitor for mild steel corrosion in a 1.0 M HCl solution, and the inhibition efficiencies increased and tend to saturate with inhibitor concentration. Potentiodynamic polarization results showed that AMTT is a mixed-type inhibitor. Adsorption of AMTT molecules is a spontaneous process, and its adsorption behavior obeys Langmuir's adsorption isotherm model. The reactivity of AMTT was analyzed through theoretical calculations based on density functional theory. Results showed that the reactive sites were located on the nitrogen and sulfur (N1, N2, and S) atoms.

  8. Corrosion Inhibitive Evaluation of an Environmentally Friendly Water-Base Acrylic Terpolymer on Mild Steel in Hydrochloric Acid Media

    NASA Astrophysics Data System (ADS)

    Azghandi, Mojtaba Vakili; Davoodi, Ali; Farzi, Gholam Ali; Kosari, Ali

    2013-12-01

    The corrosion inhibitive performance of an environmentally friendly water-base acrylic terpolymer [methyl methacrylate/Butyl Acrylate/Acrylic acid (ATP)] on mild steel in 1 M HCl was investigated by alternating current and direct current electrochemical techniques and the quantum chemical method. An efficiency of more than 97 pct was obtained with 0.8 mmol/L ATP. The increase in inhibitor concentration and immersion time has a positive effect, while the temperature influence is negligible on the inhibitor efficiency. The present terpolymer obeys the Langmuir isotherm, and thermodynamic calculation reveals a chemisorption type on the surface. Density functional calculations showed that the lone pairs of electrons of oxygen in the structure of three monomers are suitable sites to adsorb onto the metal surface. Finally, in the presence of ATP, a decrease in surface roughness and corrosion attacks was demonstrated by atomic force microscopy and optical microscopy examinations, respectively.

  9. Corrosion inhibition of aminated hydroxyl ethyl cellulose on mild steel in acidic condition.

    PubMed

    Sangeetha, Y; Meenakshi, S; Sairam Sundaram, C

    2016-10-01

    Aminated hydroxyethyl cellulose (AHEC) was synthesized, characterized using Fourier Transform Infrared spectroscopy (FTIR) and the corrosion inhibition of AHEC on mild steel in 1M HCl was studied using chemical and electrochemical studies. Results obtained in weight loss method showed that inhibition efficiency increased with increase in concentration of AHEC. The adsorption of the inhibitor on metal surface followed Frumkin isotherm. Polarization studies revealed that the AHEC inhibits through mixed mode. Thermodynamic parameters and activation energy were calculated and discussed. FTIR and X-ray diffraction studies (XRD) confirmed the adsorption of the inhibitor. The surface morphology was studied using Scanning Electron Microscope (SEM) and Atomic Force Microscopy (AFM). PMID:27312608

  10. Effect of treatment method on corrosion inhibitor performance

    SciTech Connect

    Dougherty, J.A.

    1997-12-01

    Two types of corrosion inhibitors are studied in laboratory tests simulating batch and continuous treatment methods. Type 1 is an inhibitor which is adsorbed on the corrosion product layer and forms an inhibitor film. Type 2 reacts with the corrosion product layer to form a protective film. With both inhibitors, the protection offered by continuous treatment at 100 to 1,000 ppm inhibitor compared favorably with batch treatment using neat or 10% solutions of inhibitor. The results show batch treatment of gas phase and liquid phase coupons with a 50% solution of Type 1 inhibitor gives optimum protection. The treatment gave 91% protection on the liquid phase coupons and only 70% protection on the gas phase coupons, indicating the gas phase coupons are more difficult to inhibit. Batch treatment with neat Type 2 inhibitor gave better protection than treatment with 10% solutions of the inhibitor in methanol, crude oil or resid oil. The Type 2 inhibitor at 100 ppm in a continuous application gave as much protection as batch treatment with neat or 10% solutions of the inhibitor in solvents.

  11. Corrosion inhibition of a mild steel by aniline and alkylamines in acidic solutions

    SciTech Connect

    Luo, H.; Han, K.N.; Guan, Y.C.

    1998-09-01

    Corrosion inhibition of a mild steel in acid solutions by alkylamines (ALK-AM) and aniline hydrochloric (ANL-HCl) salts was investigated in the presence of sodium sulfate (Na{sub 2}SO{sub 4}) and sodium chloride (NaCl) using a potentiostat, a contact-angle goniometer, a scanning electron microscope (SEM), a Fourier transform infrared spectrometer (FTIR), and an atomic force microscope (AFM). Results showed chloride ions (Cl{sup {minus}}) had a pronounced effect on inhibition of amines and ANL for corrosion of mild steel. In the presence of Cl{sup {minus}} ions, cationic types of surfactants (ALK-AM and ANL) were attached to the surface through formation of chloride precipitate at the surface. In the absence of the organic inhibitors, corrosion initiated along grain boundaries of ferrite and pearlite structures. In the presence of the organic inhibitor, however, the steel surface was covered by an organic salt precipitation, and the corrosion rate was reduced significantly.

  12. Investigations of the inhibition of copper corrosion in nitric acid solutions by ketene dithioacetal derivatives

    NASA Astrophysics Data System (ADS)

    Fiala, A.; Chibani, A.; Darchen, A.; Boulkamh, A.; Djebbar, K.

    2007-10-01

    Ketene dithioacetal derivatives, namely 3-[bis(methylthio)methylene] pentane-2,4-dione ( 1), 3-(1,3-dithian-2-ylidene) pentane-2,4-dione ( 2) and 3-(1,3-dithiolan-2-ylidene) pentane-2,4-dione ( 3) were synthesized and their respective capacity to inhibit copper corrosion in 3 M HNO 3 was investigated by means of weight loss, potentiodynamic polarization, scanning electron microscopy (SEM) and energy dispersive X-ray fluorescence (XRF). The obtained results indicate that the addition of these compounds significantly decreases the corrosion rate. Potentiodynamic polarization studies clearly showed that the inhibition efficiency increases with increasing concentration of the investigated compounds at a fixed temperature, but decreases with increasing temperature. These results on the whole showed that the studied substances are good cathodic inhibitors for copper corrosion in nitric acid medium. SEM and energy dispersive X-ray (EDAX) examination of the copper surface revealed that these compounds prevented copper from corrosion by adsorption on its surface to form a protective film, which acts as a barrier to aggressive agents. The presence of these organic compounds adsorbed on the electrode surface was confirmed by XRF investigations.

  13. Modeling corrosion inhibition efficacy of small organic molecules as non-toxic chromate alternatives using comparative molecular surface analysis (CoMSA).

    PubMed

    Fernandez, Michael; Breedon, Michael; Cole, Ivan S; Barnard, Amanda S

    2016-10-01

    Traditionally many structural alloys are protected by primer coatings loaded with corrosion inhibiting additives. Strontium Chromate (or other chromates) have been shown to be extremely effectively inhibitors, and find extensive use in protective primer formulations. Unfortunately, hexavalent chromium which imbues these coatings with their corrosion inhibiting properties is also highly toxic, and their use is being increasingly restricted by legislation. In this work we explore a novel tridimensional Quantitative-Structure Property Relationship (3D-QSPR) approach, comparative molecular surface analysis (CoMSA), which was developed to recognize "high-performing" corrosion inhibitor candidates from the distributions of electronegativity, polarizability and van der Waals volume on the molecular surfaces of 28 small organic molecules. Multivariate statistical analysis identified five prototypes molecules, which are capable of explaining 71% of the variance within the inhibitor data set; whilst a further five molecules were also identified as archetypes, describing 75% of data variance. All active corrosion inhibitors, at a 80% threshold, were successfully recognized by the CoMSA model with adequate specificity and precision higher than 70% and 60%, respectively. The model was also capable of identifying structural patterns, that revealed reasonable starting points for where structural changes may augment corrosion inhibition efficacy. The presented methodology can be applied to other functional molecules and extended to cover structure-activity studies in a diverse range of areas such as drug design and novel material discovery. PMID:27362530

  14. Hydroxyl carboxylate based non-phosphorus corrosion inhibition process for reclaimed water pipeline and downstream recirculating cooling water system.

    PubMed

    Wang, Jun; Wang, Dong; Hou, Deyin

    2016-01-01

    A combined process was developed to inhibit the corrosion both in the pipeline of reclaimed water supplies (PRWS) and in downstream recirculating cooling water systems (RCWS) using the reclaimed water as makeup. Hydroxyl carboxylate-based corrosion inhibitors (e.g., gluconate, citrate, tartrate) and zinc sulfate heptahydrate, which provided Zn(2+) as a synergistic corrosion inhibition additive, were added prior to the PRWS when the phosphate (which could be utilized as a corrosion inhibitor) content in the reclaimed water was below 1.7 mg/L, and no additional corrosion inhibitors were required for the downstream RCWS. Satisfactory corrosion inhibition was achieved even if the RCWS was operated under the condition of high numbers of concentration cycles. The corrosion inhibition requirement was also met by the appropriate combination of PO4(3-) and Zn(2+) when the phosphate content in the reclaimed water was more than 1.7 mg/L. The process integrated not only water reclamation and reuse, and the operation of a highly concentrated RCWS, but also the comprehensive utilization of phosphate in reclaimed water and the application of non-phosphorus corrosion inhibitors. The proposed process reduced the operating cost of the PRWS and the RCWS, and lowered the environmental hazard caused by the excessive discharge of phosphate. Furthermore, larger amounts of water resources could be conserved as a result. PMID:26899639

  15. Inhibition of iron corrosion in sulfuric acid at elevated temperatures by bismuth(III) compounds

    SciTech Connect

    Nakai, K.; Nishihara, H.; Aramaki, K.

    1997-09-01

    Inhibition effects of bismuth(III) chloride (BiCl{sub 3}), bismuth(III) iodide (BiI{sub 3}), and a mixture of BiI{sub 3} and benzyl thiocyanate (C{sub 6}H{sub 5}CH{sub 2}SCN or BTC) on corrosion of iron (Fe) in 0.5 M sulfuric acid (H{sub 2}SO{sub 4}) at elevated temperatures were investigated using polarization measurements. The film formed on the Fe surface was analyzed by x-ray photoelectron spectroscopy (XPS) and electron probe microanalysis (EPMA). Because the anodic process of Fe corrosion was not suppressed, BiCl{sub 3} was an ineffective inhibitor at > 70 C. Since the anodic process was inhibited by specific adsorption of I{sup {minus}}, BiI{sub 3} at 1 {times} 10{sup {minus}4} M was highly efficient for inhibition of Fe corrosion in 0.5 M H{sub 2}SO{sub 4} at 90 C. The synergistic inhibitory effect of 1 {times} 10{sup {minus}4} M BiI{sub 3} and 4 {times} 10{sup {minus}3} M BTC resulted in a significantly high inhibitor efficiency (I{sub eff}) of 99.1% for Fe corrosion in 0.5 M H{sub 2}SO{sub 4} at 90 C. The cathodic process was suppressed by covering most of the surface with metallic bismuth (Bi). The anodic process was inhibited by coverage with the oxidative addition product of BTC at small spots uncoated with the Bi layer.

  16. Composition for inhibition of corrosion in fuel systems, and methods for use and preparation thereof

    SciTech Connect

    Weers, J.J.

    1991-07-30

    This patent describes a petroleum-based fuel composition of reduced tendency to corrode copper and aluminum surfaces contacted by the fuel composition. It comprises a petroleum-based fuel and a corrosion inhibiting amount of oil-soluble adduct of a triazole and a basic nitrogen compound selected from the group consisting of polyamines, alkoxyamines, aryloxyamines and aryloxyamines, the adduct being resistant to extraction from an oil phase to a water phase.

  17. Corrosion inhibition of rapidly solidified Mg-3% Zn-15% Al magnesium alloy with sodium carboxylates

    SciTech Connect

    Daloz, D.; Michot, G.; Rapin, C.; Steinmetz, P.

    1998-06-01

    The ability of sodium linear-saturated carboxylates to protect magnesium alloys against aqueous corrosion was characterized. Electrochemical measurements of polarization resistance and corrosion current showed the inhibition efficiency of these compounds is a function of their concentration and of the length of the aliphatic chain. In every case studied, the efficiency increased with immersion time. At pH 8, the best inhibiting behavior was observed with 0.05 M sodium undecanoate. The potential-pH diagram of magnesium in an aqueous solution containing undecanoate anions was generated based upon the solubility determined for magnesium undecanoate (Mg[CH{sub 3}(CH{sub 2}){sub 9}COO]{sub 2}). According to this diagram, the very low corrosion rate was suspected to result from formation of Mg(CH{sub 3}[CH{sub 2}]{sub 9}COO){sub 2}. Infrared spectrometry carried out on both the synthesized magnesium carboxylate and the product from the magnesium alloy surface after inhibitive treatment confirmed this hypothesis.

  18. Superhydrophobic and superoleophobic surface by electrodeposition on magnesium alloy substrate: Wettability and corrosion inhibition.

    PubMed

    Liu, Yan; Li, Shuyi; Wang, Yaming; Wang, Huiyuan; Gao, Ke; Han, Zhiwu; Ren, Luquan

    2016-09-15

    Superamphiphobic (both superhydrophobic and superoleophobic) surfaces have attracted great interests in the fundamental research and practical application. This research successfully fabricated the superamphiphobic surfaces by combining the nickel plating process and modification with perfluorocaprylic acid. The cooperation of hierarchical micro-nano structures and perfluorocaprylic acid with low surface energy plays an important role in the formation of superamphiphobic surfaces. The contact angles of water/oil have reached up to 160.2±1°/152.4±1°, respectively. Contrast with bare substrate, the electrochemical measurements of superamphiphobic surfaces, not only the EIS measurement, but also potentiodynamic polarization curves, all revealed that, the surface corrosion inhibition was improved significantly. Moreover, superamphiphobic surfaces exhibited superior stability in the solutions with a large pH range, also could maintain excellent performance after storing for a long time in the air. This method is easy, feasible and effective, and could be used to fabricate large-area mutli-functional surface. Such a technique will develop a new approach to fabricate superamphiphobic surfaces on different engineering materials. PMID:27289431

  19. Mentha pulegium extract as a natural product for the inhibition of corrosion. Part I: electrochemical studies.

    PubMed

    Khadraoui, Abdelkader; Khelifa, Abdellah; Boutoumi, Hocine; Hammouti, Belkheir

    2014-01-01

    The inhibitory effect of Mentha pulegium extract (MPE) on steel corrosion in 1 M HCl solution was investigated using potentiodynamic polarisation and electrochemical impedance spectroscopy. The inhibition efficiency of MPE was found to increase with the concentration and reached 88% at 33% (v/v). Polarisation measurements show that the natural extract acted as a mixed inhibitor. The remarkable inhibition efficiency of MPE was discussed in terms of blocking of electrode surface by adsorption of inhibitor molecules through active centres. The adsorption of MPE was found to accord with the Temkin isotherm. PMID:24853625

  20. Corrosion Performance of Stainless Steels in a Simulated Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina; Vinje, Rubiela D.; MacDowell, Louis

    2004-01-01

    At the Kennedy Space Center, NASA relies on stainless steel (SS) tubing to supply the gases and fluids required to launch the Space Shuttle. 300 series SS tubing has been used for decades but the highly corrosive environment at the launch pad has proven to be detrimental to these alloys. An upgrade with higher alloy content materials has become necessary in order to provide a safer and long lasting launch facility. In the effort to find the most suitable material to replace the existing AISI 304L SS ([iNS S30403) and AISI 316L SS (UNS S31603) shuttle tubing, a study involving atmospheric exposure at the corrosion test site near the launch pads and electrochemical measurements is being conducted. This paper presents the results of an investigation in which stainless steels of the 300 series, 304L, 316L, and AISI 317L SS (UNS S31703) as well as highly alloyed stainless steels 254-SMO (UNS S32154), AL-6XN (N08367) and AL29-4C ([iNS S44735) were evaluated using direct current (DC) electrochemical techniques under conditions designed to simulate those found at the Space Shuttle Launch pad. The electrochemical results were compared to the atmospheric exposure data and evaluated for their ability to predict the long-term corrosion performance of the alloys.

  1. Corrosion performance of ceramic materials in slagging environments

    SciTech Connect

    Natesan, K.

    1996-10-01

    Conceptual designs of advanced combustion systems that use coal as feedstock require high-temperature furnaces and heat transfer surfaces that can operate at temperatures much higher than in current coal-fired power plants. Combination of elevated temperatures and hostile combustion environments requires advanced ceramics. Objectives of this program are to evaluate the (a) chemistry of gaseous and condensed products arising during coal combustion, (b) corrosion behavior of candidate materials in air, slag, and salt environments, and (c)residual mechanical properties of the materials after corrosion. Temperatures in the range of 1000-1400 C for ceramics and 600-1000 C for metallic alloys are emphasized. Coal/ash chemistries developed on the basis of thermodynamic/kinetic calculations, together with slags from actual combustors, are used. Materials being evaluated include monolithic Si carbides from several sources: Si nitride, Si carbide in alumina composites, Si carbide fibers in a Si carbide-matrix composite, and some advanced Ni-base alloys. This paper presents results from an ongoing program on corrosion performance of candidate ceramic materials exposed to air, salt, and slag environments and their effect on flexural strength and energy absorbed during fracture of these materials. 10 figs, 4 tabs, 8 refs.

  2. Influence of heterocyclic anils on corrosion inhibition and hydrogen permeation through mild steel in acid chloride environments

    SciTech Connect

    Quraishi, M.A. Khan, M.A.W.; Ajmal, M.; Muralidharan, S.; Iyer, S.V.

    1997-06-01

    The heterocyclic anils 2-salicylideneaminobenzothiazole (SABT), 2-salicylideneamino-6-methoxybenzothiazole (SAMEOBT) were investigated to evaluate their efficiency as corrosion inhibitors for mild steel (MS) in 1 M hydrochloric acid at concentrations from 100 ppm to 500 ppm and temperatures from 35 C to 60 C. SACLBT performed best, giving an inhibition efficiency as high as 98% even at a very low concentration and higher temperature. Potentiodynamic polarization studies showed inhibition was under cathodic control. These compounds reduced hydrogen permeation through MS in 1 M HCl solution. Adsorption on the MS surface followed Temkin`s adsorption isotherms. Surface analysis of the MS surface exposed with SACLBT proved adsorption of this compound on the surface occurred through interaction of lone pairs of nitrogen, sulfur, and chlorine atoms with the metal surface.

  3. Synergistic Inhibition Effect of Zinc Acetylacetonate and Benzothiazole in Epoxy Coating on the Corrosion of Mild Steel

    NASA Astrophysics Data System (ADS)

    Amoozadeh, S. M.; Mahdavian, M.

    2015-06-01

    The corrosion inhibition effect of zinc acetylacetonate (ZAA) and benzothiazole (BTH) mixture was evaluated for mild steel in 3.5% NaCl solution. To this end, ZAA:BTH mixtures ranged from 6:1 to 1:6 mol ratios were examined by weight loss and open circuit potential to obtain optimal mole ratio. The optimal mixture of ZAA:BTH at 1:5 mol ratio showed a significant corrosion inhibition efficiency proved by electrochemical impedance spectroscopy and polarization studies. The addition of the optimal mixture of ZAA:BTH to epoxy coating showed a considerable increase of corrosion protection evaluated by salt spray exposure.

  4. The inhibitive effect of some quaternary ammonium salts towards corrosion of aluminium in hydrochloric acid solution

    NASA Astrophysics Data System (ADS)

    Mohamed, A.-M. K.; Al-Nadjm, A.; Fouda, A.-A. S.

    1998-10-01

    The inhibitive action of some quaternary ammonium salts towards the corrosion of aluminium in hydrochloric acid was tested by thermometric, mass loss and polarization measurements. Parallelism between the different methods was established. It is suggested that the tested compounds act as cathodic inhibitors. The inhibitors appear to function through adsorption, following the Temkin adsorption isotherm. The values of free energy of adsorption have been calculated and discussed. The inhibitor character of the additives depends upon the concentration as well as the composition of the inhibitor. Within the given homolegous series the contribution of the functional group to adsorption increases with the length of the chain. The aim of this article is to throw some light on the mechanism of inhibition of these bulky molecules on the corrosion of aluminium in hydrochloric acid. L'action inhibitrice de certains sels d'ammonium quaternaires vis-à-vis de la corrosion de l'aluminium dans l'acide chlorhydrique en solution a été testée par des mesures thermiques de perte de matière et de polarisation. Il est suggéré que les composés testés agissent comme des inhibiteurs cathodiques, fonctionnant par adsorption suivant l'isotherme de Temkin. Les énergies libres d'adsorption ont été calculées et discutées. Le caractère inhibiteur des additifs dépend aussi bien de leur concentration que de leur composition. Pour une série d'inhibiteurs homologues, la contribution à l'adsorption du groupe fonctionnel augmente avec la longueur de la chaîne. Le but de cet article est de mieux comprendre le mécanisme d'inhibition de ces grosses molécules sur la corrosion de l'aluminium dans l'acide chlorhydrique.

  5. Note: Inhibiting bottleneck corrosion in electrical calcium tests for ultra-barrier measurements

    SciTech Connect

    Nehm, F. Müller-Meskamp, L.; Klumbies, H.; Leo, K.

    2015-12-15

    A major failure mechanism is identified in electrical calcium corrosion tests for quality assessment of high-end application moisture barriers. Accelerated calcium corrosion is found at the calcium/electrode junction, leading to an electrical bottleneck. This causes test failure not related to overall calcium loss. The likely cause is a difference in electrochemical potential between the aluminum electrodes and the calcium sensor, resulting in a corrosion element. As a solution, a thin, full-area copper layer is introduced below the calcium, shifting the corrosion element to the calcium/copper junction and inhibiting bottleneck degradation. Using the copper layer improves the level of sensitivity for the water vapor transmission rate (WVTR) by over one order of magnitude. Thin-film encapsulated samples with 20 nm of atomic layer deposited alumina barriers this way exhibit WVTRs of 6 × 10{sup −5} g(H{sub 2}O)/m{sup 2}/d at 38 °C, 90% relative humidity.

  6. Understanding corrosion inhibition with van der Waals DFT methods: the case of benzotriazole.

    PubMed

    Gattinoni, Chiara; Michaelides, Angelos

    2015-01-01

    The corrosion of materials is an undesirable and costly process affecting many areas of technology and everyday life. As such, considerable effort has gone into understanding and preventing it. Organic molecule based coatings can in certain circumstances act as effective corrosion inhibitors. Although they have been used to great effect for more than sixty years, how they function at the atomic-level is still a matter of debate. In this work, computer simulation approaches based on density functional theory are used to investigate benzotriazole (BTAH), one of the most widely used and studied corrosion inhibitors for copper. In particular, the structures formed by protonated and deprotonated BTAH molecules on Cu(111) have been determined and linked to their inhibiting properties. It is found that hydrogen bonding, van der Waals interactions and steric repulsions all contribute in shaping how BTAH molecules adsorb, with flat-lying structures preferred at low coverage and upright configurations preferred at high coverage. The interaction of the dehydrogenated benzotriazole molecule (BTA) with the copper surface is instead dominated by strong chemisorption via the azole moiety with the aid of copper adatoms. Structures of dimers or chains are found to be the most stable structures at all coverages, in good agreement with scanning tunnelling microscopy results. Benzotriazole thus shows a complex phase behaviour in which van der Waals forces play an important role and which depends on coverage and on its protonation state and all of these factors feasibly contribute to its effectiveness as a corrosion inhibitor. PMID:25907526

  7. Inhibition of mild steel corrosion by sodium dodecyl benzene sulfonate and sodium oleate in acidic solutions

    SciTech Connect

    Luo, H.; Han, K.N.; Guan, Y.C.

    1998-08-01

    Inhibition of mild steel corrosion by sodium dodecyl benzene sulfonate (C{sub 12}H{sub 25}C{sub 6}H{sub 4}SO{sub 3}Na [SDBS]) and sodium oleate (CH{sub 3}[CH{sub 2}]{sub 7}CH{double_bond}CH[CH{sub 2}]{sub 7}COONa) in acidic solutions was investigated using a potentiostat, a lock-in amplifier, a contact angle goniometer, A fourier transform infrared (FTIR) spectrometer, and an ultraviolet (UV)/visible spectrophotometer. In the presence of the organic inhibitors, the corrosion rate was reduced significantly, Anionic SDBS was adsorbed on the positively charged mild steel surface through the electrostatic attraction. However, for sodium oleate, the soluble oleic acid (CH{sub 3}[CH{sub 2}]{sub 7}CH{double_bond}CH[CH]{sub 7}COOH) chemisorbed on the steel surface at the first stage. Then, insoluble colloid adsorbed on the chemisorbed surface through van der Waals forces.

  8. Inhibited ethylene and propylene glycols for corrosion and freeze protection in water-based HVAC systems

    SciTech Connect

    Roo, A.M. de; Lee, B.W.

    1997-12-31

    Industrially inhibited ethylene and propylene glycols are used extensively to provide protection against equipment damage due to corrosion and freezing. This paper will describe the proper use of these glycols, including system preparation, fluid installation, and fluid maintenance. The impact of the use of these glycols on the operation of the system is discussed along with methods for overcoming any declines in heat transfer. From this discussion, it will become clear why automotive antifreeze formulations should not be used in heating, ventilating, and airconditioning (HVAC) systems. Also included are data on the physical properties of aqueous solutions of ethylene and propylene glycol, the concept of burst vs. freeze protection, typical results of corrosion tests, and methods to use to monitor the fluid for each application.

  9. Review of Corrosion Inhibition in High Level Radioactive Waste Tanks in the DOE Complex

    SciTech Connect

    Subramanian, K.H.

    2004-03-08

    Radioactive waste is stored in underground storage tanks at the Department of Energy (DOE) Savannah River Site (SRS). The waste tanks store supernatant liquid salts, consisting primarily of sodium nitrate, sodium nitrite, sodium hydroxide, and sludge. An assessment of the potential degradation mechanisms of the high level waste (HLW) tanks determined that nitrate- induced pitting corrosion and stress corrosion cracking were the two most significant degradation mechanisms. Controls on the solution chemistry (minimum nitrite and hydroxide concentrations) are in place to prevent the initiation and propagation of pitting and stress corrosion cracking in the tanks. These controls are based upon a series of experiments performed using simulated solutions on materials used for construction of the tanks. The technical bases and evolution of these controls is presented.

  10. The Corrosion of High Performance Steel in Adverse Environments

    SciTech Connect

    Cook, Desmond C.

    2005-04-26

    The corrosion products that have formed on weathering steel bridges exposed to different weather conditions in the United States have been evaluated. They have been analyzed by spectroscopic techniques to determine the relationship between protective and non-protective rust coatings, and their relationship to the exposure conditions. Bridges constructed recently using High Performance Steel, as well as older bridges built with Type A588B weathering steel, were evaluated for corrosion performance of the rust coatings. In locations where the steel is subjected to regular wet-dry cycling, where the surface is wet for less than about 20% of the time, a protective patina starts to form after a few months exposure, and continues to an adherent, impervious coating after a decade. The protective patina is characterized by the formation of only goethite and lepidocrocite. The goethite makes up about 80% of the rust, and itself consists of a nanophase component, < 15 nm, making up about 70% of the goethite. The nanophase goethite is basically undetected by X-ray diffraction. In the presence of high time-of-wetness, >40%, or infrequent drying cycles (regions close to waterways, fog or having high humidity), the weathering steel forms a rust coating that consists of a large amount of maghemite, and goethite that contains very little of the nanophase component. The rust coating ex-foliates from the steel and is not protective. Under exposure conditions in which chlorides are deposited onto the weathering steel surface (marine or de-icing salt locations), the protective patina also does not form. Instead, the rust coating consists of a large fraction of akaganeite that forms at the expense of the lepidocrocite and nanophase goethite. The bridges exposed to high chloride concentrations, 1.5 wt%, and therefore having no protective patina, have corrosion rates measured to be 6 times larger than expected for weathering steel with the protective patina.

  11. The Corrosion of High Performance Steel in Adverse Environments

    NASA Astrophysics Data System (ADS)

    Cook, Desmond C.

    2005-04-01

    The corrosion products that have formed on weathering steel bridges exposed to different weather conditions in the United States have been evaluated. They have been analyzed by spectroscopic techniques to determine the relationship between protective and non-protective rust coatings, and their relationship to the exposure conditions. Bridges constructed recently using High Performance Steel, as well as older bridges built with Type A588B weathering steel, were evaluated for corrosion performance of the rust coatings. In locations where the steel is subjected to regular wet-dry cycling, where the surface is wet for less than about 20% of the time, a protective patina starts to form after a few months exposure, and continues to an adherent, impervious coating after a decade. The protective patina is characterized by the formation of only goethite and lepidocrocite. The goethite makes up about 80% of the rust, and itself consists of a nanophase component, < 15 nm, making up about 70% of the goethite. The nanophase goethite is basically undetected by X-ray diffraction. In the presence of high time-of-wetness, >40%, or infrequent drying cycles, (regions close to waterways, fog or having high humidity), the weathering steel forms a rust coating that consists of a large amount of maghemite, and goethite that contains very little of the nanophase component. The rust coating ex-foliates from the steel and is not protective. Under exposure conditions in which chlorides are deposited onto the weathering steel surface, (marine or de-icing salt locations), the protective patina also does not form. Instead, the rust coating consists of a large fraction of akaganeite that forms at the expense of the lepidocrocite and nanophase goethite. The bridges exposed to high chloride concentrations, 1.5 wt%, and therefore having no protective patina, have corrosion rates measured to be 6 times larger than expected for weathering steel with the protective patina.

  12. Lipopolysaccharide inhibits or accelerates biomedical titanium corrosion depending on environmental acidity

    PubMed Central

    Yu, Fei; Addison, Owen; Baker, Stephen J; Davenport, Alison J

    2015-01-01

    Titanium and its alloys are routinely used as biomedical implants and are usually considered to be corrosion resistant under physiological conditions. However, during inflammation, chemical modifications of the peri-implant environment including acidification occur. In addition certain biomolecules including lipopolysaccharide (LPS), a component of Gram-negative bacterial cell walls and driver of inflammation have been shown to interact strongly with Ti and modify its corrosion resistance. Gram-negative microbes are abundant in biofilms which form on dental implants. The objective was to investigate the influence of LPS on the corrosion properties of relevant biomedical Ti substrates as a function of environmental acidity. Inductively coupled plasma mass spectrometry was used to quantify Ti dissolution following immersion testing in physiological saline for three common biomedical grades of Ti (ASTM Grade 2, Grade 4 and Grade 5). Complementary electrochemical tests including anodic and cathodic polarisation experiments and potentiostatic measurements were also conducted. All three Ti alloys were observed to behave similarly and ion release was sensitive to pH of the immersion solution. However, LPS significantly inhibited Ti release under the most acidic conditions (pH 2), which may develop in localized corrosion sites, but promoted dissolution at pH 4–7, which would be more commonly encountered physiologically. The observed pattern of sensitivity to environmental acidity of the effect of LPS on Ti corrosion has not previously been reported. LPS is found extensively on the surfaces of skin and mucosal penetrating Ti implants and the findings are therefore relevant when considering the chemical stability of Ti implant surfaces in vivo. PMID:25634122

  13. Lipopolysaccharide inhibits or accelerates biomedical titanium corrosion depending on environmental acidity.

    PubMed

    Yu, Fei; Addison, Owen; Baker, Stephen J; Davenport, Alison J

    2015-09-01

    Titanium and its alloys are routinely used as biomedical implants and are usually considered to be corrosion resistant under physiological conditions. However, during inflammation, chemical modifications of the peri-implant environment including acidification occur. In addition certain biomolecules including lipopolysaccharide (LPS), a component of Gram-negative bacterial cell walls and driver of inflammation have been shown to interact strongly with Ti and modify its corrosion resistance. Gram-negative microbes are abundant in biofilms which form on dental implants. The objective was to investigate the influence of LPS on the corrosion properties of relevant biomedical Ti substrates as a function of environmental acidity. Inductively coupled plasma mass spectrometry was used to quantify Ti dissolution following immersion testing in physiological saline for three common biomedical grades of Ti (ASTM Grade 2, Grade 4 and Grade 5). Complementary electrochemical tests including anodic and cathodic polarisation experiments and potentiostatic measurements were also conducted. All three Ti alloys were observed to behave similarly and ion release was sensitive to pH of the immersion solution. However, LPS significantly inhibited Ti release under the most acidic conditions (pH 2), which may develop in localized corrosion sites, but promoted dissolution at pH 4-7, which would be more commonly encountered physiologically. The observed pattern of sensitivity to environmental acidity of the effect of LPS on Ti corrosion has not previously been reported. LPS is found extensively on the surfaces of skin and mucosal penetrating Ti implants and the findings are therefore relevant when considering the chemical stability of Ti implant surfaces in vivo. PMID:25634122

  14. Corrosion Inhibition by Tithonia diversifolia (Hemsl) A. Gray leaves extract for 304 SS in hydrochloric acid solution

    NASA Astrophysics Data System (ADS)

    Firdausi, S.; Kurniawan, F.

    2016-04-01

    The inhibition effect of Tithonia diversifolia (Hemsl) A. Gray leaves extract on the corrosion phenomena of 304 SS in 1 M HCl has been studied by polarization potentiodynamic. The powder of T. diversifolia was extracted by demineralized water which was cultivated in East Java, Indonesia. The extract was characterized by FTIR spectrophotometer. The presence of T. diversifolia can inhibit the corrosion rate of 304 SS. The efficiency inhibition value of 2 g/L T. diversifolia leaves extract reached up to 77.27% at room temperature.

  15. Corrosion performance and application limits of corrosion-resistant alloys in oilfield service

    SciTech Connect

    Miyasaka, A.; Ogawa, H.

    1995-03-01

    The corrosion behavior of corrosion-resistant alloys (CRA) in sour environment was investigated using a duplex stainless steel as a representative CRA. Changes in corrosion morphologies resulting from changes in environmental aggressiveness were elucidated. The application limits of CRA were shown to be determined by whether pitting corrosion occurred. A theory was proposed for predicting the corrosion morphologies and, thus, determining the application limits of the CRA. The validity of prediction by this new theory was confirmed by good agreement with results from long-term immersion tests and a field test for actual-size test pipes. Since this theory was based on the corrosion mechanism, it showed many advantages: the prediction was accurate, the results for one environment could be extended to other environments, and the prediction was conducted very quickly.

  16. Corrosion inhibition mechanisms of aluminum alloy 2024-T3 by selected non-chromate inhibitors

    NASA Astrophysics Data System (ADS)

    Lopez-Garrity, Omar A.

    The pursuit to find a chromate-alternative has led to the development of several chromate-free aerospace primers and coating systems that offer good protection. However, fundamental understanding of the functionality of the chromate-free pigments that are embedded within these coating systems is lacking. The objective of this study was to understand the fundamental mechanism of corrosion inhibition of aluminum alloy 2024-T3 by molybdate (MoO 42-), silicate (SiO32-), and praseodymium (Pr3+) with the goal of developing the kind of understanding that was accomplished for chromate. Furthermore, since most inhibiting conversion coatings and pigments act by releasing soluble species into the local environment, it was of interest to understand the mechanism of inhibition in aqueous 0.1 M NaCl solution. The mechanism of inhibition of AA2024-T3 by the select non-chromate inhibitors was investigated using various electrochemical, microscopic and spectroscopic techniques. Naturally aerated polarization curves showed that molybdate provided mixed inhibition in near-neutral pH and at a threshold concentration of 0.1 M. The largest effect was a 250 mV increase in the breakdown potential associated with pitting and a 350 mV decrease in the open-circuit potential (OCP). In addition, electrochemical impedance indicated that the corrosion inhibition mechanism is oxygen-dependent owing to the protection afforded by Mo(VI) species. It was proposed that the corrosion inhibition of AA2024-T3 by molybdate may occur following a two-step process whereby molybdate is rapidly reduced to MoO.(OH)2 over the intermetallic particles and is subsequently oxidized to intermediate molybdenum oxides (e.g. Mo4O11) in the presence of oxygen which is reduced. This in turn may lead to a local acidification, promoting the condensation and polymerization of molybdate species in solution to form polymolybdate species (Mo7O24 6- and Mo8O264-). Furthermore, S-phase particle dissolution is decreased

  17. Effect of molecular structure of aniline-formaldehyde copolymers on corrosion inhibition of mild steel in hydrochloric acid solution.

    PubMed

    Zhang, Yan; Nie, Mengyan; Wang, Xiutong; Zhu, Yukun; Shi, Fuhua; Yu, Jianqiang; Hou, Baorong

    2015-05-30

    Aniline-formaldehyde copolymers with different molecular structures have been prepared and investigated for the purpose of corrosion control of mild steel in hydrochloric acid. The copolymers were synthesized by a condensation polymerization process with different ratios of aniline to formaldehyde in acidic precursor solutions. The corrosion inhibition efficiency of as-synthesized copolymers for Q235 mild steel was investigated in 1.0 mol L(-1) hydrochloric acid solution by weight loss measurement, potentiodynamic polarization, and electrochemical impedance spectroscopy, respectively. All the results demonstrate that as-prepared aniline-formaldehyde copolymers are efficient mixed-type corrosion inhibitors for mild steels in hydrochloric acid. The corrosion inhibition mechanism is discussed in terms of the role of molecular structure on adsorption of the copolymers onto the steel surface in acid solution. PMID:25723887

  18. Inhibition of microbial concrete corrosion by Acidithiobacillus thiooxidans with functionalised zeolite-A coating.

    PubMed

    Haile, Tesfaalem; Nakhla, George

    2009-01-01

    The inhibition of the corrosive action of Acidithiobacillus thiooxidans on concrete specimens coated by functionalised zeolite-A containing 14% zinc and 5% silver by weight was studied. Uncoated concrete specimens, epoxy-coated concrete specimens (EP), and functionalised zeolite-A coated concrete specimens with epoxy to zeolite weight ratios of 3:1 (Z1), 2:2 (Z2) and 1:3 (Z3) were studied. Specimens were characterised by x-ray powder diffraction and field emission scanning electron microscopy for the identification of corrosion products and morphological changes. Biomass growth at the conclusion of the 32-day experiments was 4, 179 and 193 mg volatile suspended solids g(-1) sulphur for the uncoated, EP and Z1 specimens, whereas that of Z2 and Z3 were negligible. In the uncoated, EP and Z1 specimens, sulphate production rates were 0.83, 9.1 and 8.8 mM SO(4)(2-) day(-1) and the specific growth rates, mu, were 0.14, 0.57 and 0.47 day(-1), respectively. The corresponding values for Z2 and Z3 were negligible due to their bacterial inhibition characteristics. PMID:18846450

  19. Studies on the Inhibitive Effect of Datura Stramonium Extract on the Acid Corrosion of Mild Steel

    NASA Astrophysics Data System (ADS)

    Raja, Pandian Bothi; Sethuraman, Mathur Gopalakrishnan

    The extract of Datura stramonium has been studied as a possible source of green inhibitor for corrosion of mild steel (MS) in HCl and H2SO4 media at different temperatures. The anticorrosion effect was evaluated by conventional weight loss studies, electrochemical studies viz., Tafel polarization, ac impedance, and SEM studies. The studies reveal that the plant extract acts as a good inhibitor in both the acid media and better in H2SO4 medium. Tafel polarization method indicate that the plant extract behaves as a mixed mode inhibitor. Double layer capacitance and charge transfer resistance values derived from Nyquist plots obtained from ac impedance studies give supporting evidence for the anticorrosive effect. The inhibitive effect may be attributed to the adsorption of the inhibitor on the surface of MS, following Temkin adsorption isotherm. Increase of inhibition efficiency with increase of temperature along with Ea values serve as a proof for chemisorption. SEM studies provide the confirmatory evidence for the protection of MS by the green inhibitor. The study reveals the potential of D. stramonium for combating corrosion which may be due to the adsorption of alkaloids and other phytoconstituents.

  20. Sol-gel hybrid films based on organosilane and montmorillonite for corrosion inhibition of AA2024.

    PubMed

    Dalmoro, V; dos Santos, J H Z; Armelin, E; Alemán, C; Azambuja, D S

    2014-07-15

    The present work reports the production of films on AA2024-T3 composed of vinyltrimethoxysilane (VTMS)/tetraethylorthosilicate (TEOS) with incorporation of montmorillonite (sodium montmorillonite and montmorillonite modified with quaternary ammonium salt, abbreviated Na and 30B, respectively), generated by the sol-gel process. According to FT-IR analyses the incorporation of montmorillonite does not affect silica network. Electrochemical characterization was performed by electrochemical impedance spectroscopy measurement in 0.05 mol L(-1) NaCl solution. Results indicate that montmorillonite incorporation improves the corrosion protection compared to the non-modified system. Scanning electron microscopy micrographs reveal that high concentrations of montmorillonite provide agglomerations on the metallic surface, which is in detriment of the anticorrosive performance. The VTMS/TEOS/30B films with the lowest concentration (22 mg L(-1)) of embedded clay provide the highest corrosion protection. PMID:24863798

  1. Experimental and theoretical studies on the corrosion inhibition of copper by two indazole derivatives in 3.0% NaCl solution.

    PubMed

    Qiang, Yujie; Zhang, Shengtao; Xu, Shenying; Li, Wenpo

    2016-06-15

    Corrosion experiments and theoretical calculations were performed to investigate the inhibition mechanism of indazole (IA) and 5-aminoindazole (AIA) for copper in NaCl solution. The results obtained from weight loss and electrochemical experiments are in good agreement, and reveal that these compounds are high-efficiency inhibitors with inhibition efficiency order: AIA>IA, which was further confirmed by field emission scanning electronic microscope (FESEM) observation. Besides, the quantum chemical calculations and molecular dynamics (MD) simulation showed that both studied inhibitors are adsorbed strongly on the copper surface in parallel mode. The adsorption of these molecules on copper substrate was found to obey Langmuir isotherm. PMID:27003499

  2. Investigation of the Corrosion Inhibition of CTAB and SDS on Carbon Steel Using an Experimental Design Strategy

    NASA Astrophysics Data System (ADS)

    Arjmand, Farzin; Wang, Jiamei; Zhang, Lefu

    2016-03-01

    The corrosion inhibition performance of sodium dodecyl sulfate (SDS) and cetyltrimethyl ammonium bromide (CTAB) on carbon steel was investigated in sodium chloride solutions. Using an experimental design strategy pH, chloride concentration, SDS/CTAB concentrations, and temperature were optimized by conducting only 30 experiments. The optimum value of each factor was obtained from the designed matrix of the experiments based on the lowest log I corr value calculated for each experimental condition. The 3D surface plots of the electrochemical response (log I corr) against each factor were constructed. The optimum conditions in which the lowest log I corr can be achieved were found as follows: pH 12, [Cl-] ≈ 1 M, [SDS] ≈ 200 ppm, [CTAB] ≈ 20 ppm, and T ≈ 10 °C.

  3. Ultimate strength performance of tankers associated with industry corrosion addition practices

    NASA Astrophysics Data System (ADS)

    Kim, Do Kyun; Kim, Han Byul; Zhang, Xiaoming; Li, Chen Guang; Paik, Jeom Kee

    2014-09-01

    In the ship and offshore structure design, age-related problems such as corrosion damage, local denting, and fatigue damage are important factors to be considered in building a reliable structure as they have a significant influence on the residual structural capacity. In shipping, corrosion addition methods are widely adopted in structural design to prevent structural capacity degradation. The present study focuses on the historical trend of corrosion addition rules for ship structural design and investigates their effects on the ultimate strength performance such as hull girder and stiffened panel of double hull oil tankers. Three types of rules based on corrosion addition models, namely historic corrosion rules (pre-CSR), Common Structural Rules (CSR), and harmonised Common Structural Rules (CSRH) are considered and compared with two other corrosion models namely UGS model, suggested by the Union of Greek Shipowners (UGS), and Time-Dependent Corrosion Wastage Model (TDCWM). To identify the general trend in the effects of corrosion damage on the ultimate longitudinal strength performance, the corrosion addition rules are applied to four representative sizes of double hull oil tankers namely Panamax, Aframax, Suezmax, and VLCC. The results are helpful in understanding the trend of corrosion additions for tanker structures

  4. Adsorption and corrosion inhibition effect of Schiff base molecules on the mild steel surface in 1 M HCl medium: a combined experimental and theoretical approach.

    PubMed

    Saha, Sourav Kr; Dutta, Alokdut; Ghosh, Pritam; Sukul, Dipankar; Banerjee, Priyabrata

    2015-02-28

    Corrosion inhibition performance of 2-(2-hydroxybenzylideneamino)phenol (L(1)), 2-(5-chloro-2-hydroxybenzylideneamino)phenol (L(2)) and 2-(2-hydroxy-5-nitrobenzylideneamino)phenol (L(3)) on the corrosion behaviour of mild steel surface in a 1 M hydrochloric acid (HCl) solution is investigated by sophisticated analytical methods like potentiodynamic polarization, electrochemical impedance spectroscopy and weight loss measurements. Polarization studies showed that all the compounds are mixed type (cathodic and anodic) inhibitors and the inhibition efficiency (η%) increased with increasing inhibitor concentration. The inhibition actions of these Schiff base molecules are discussed in view of blocking the electrode surface by means of adsorption of the inhibitor molecule obeying the Langmuir adsorption isotherm. Scanning electron microscopy (SEM) studies of the metal surfaces confirmed the existence of an adsorbed film. Density functional theory (DFT) and molecular dynamics (MD) simulation have been used to determine the relationship between molecular configuration and their inhibition efficiencies. The order of inhibition performance obtained from experimental results is successfully verified by DFT and MD simulation. PMID:25623363

  5. The corrosion performance of magnesium alloy AM-SC1 in automotive engine block applications

    NASA Astrophysics Data System (ADS)

    Song, Guangling; Stjohn, David; Bettles, Colleen; Dunlop, Gordon

    2005-05-01

    The magnesium alloy AM-SC1 has been developed as a creep-resistant automotive engine block material. This paper outlines its corrosion performance under laboratory test conditions, considering corrosion on both the external and internal surfaces. This study found that AM-SC1 has a corrosion performance comparable to AZ91 when subjected to an aggressive salt-spray environment or in galvanic-coupling environments. This article further demonstrates that, with the appropriate selection of a commercially available engine coolant, the internal corrosion of AM-SC1 can be maintained at a tolerable level. In addition, internal corrosion resistance can be significantly improved by the addition of fluorides to the coolant solution. It is concluded that AM-SC1 can be successfully used in an engine environment provided that some simple corrosion-prevention strategies are adopted.

  6. Corrosion inhibition of mild steel in acidic media using newly synthesized heterocyclic organic molecules: Correlation between inhibition efficiency and chemical structure

    NASA Astrophysics Data System (ADS)

    Ouici, H. B.; Benali, O.; Guendouzi, A.

    2015-03-01

    The corrosion inhibition of mild steel in 5% HCl solutions by some new synthesized organic compounds namely 3-(2-methoxyphenyl) 5-mercapto-1. 2. 4-triazole (2-MMT), 3-(3-methoxyphenyl) 5-mercapto-1. 2. 4-triazole (3-MMT) and 3-(2-hydroxyphenyl) 5-mercapto-1. 2. 4-triazole (2-HMT) was investigated using weight loss and potentiostatic polarization techniques. These measurements reveal that the inhibition efficiency obtained by these compounds increased by increasing their concentration. The inhibition efficiency follows the order 2-MMT >3-MMT >2-HMT. Polarization studies show that these compounds are of the mixed type but dominantly act as a cathodic inhibitors for mild steel in 5% HCl solutions. These inhibitors function through adsorption following Langmuir isotherm. Activation energy and Gibbs free energy for adsorption of inhibitors are calculated. Molecular modeling has been conducted to correlate the corrosion inhibition properties with the calculated quantum chemical parameters.

  7. Corrosion inhibition of mild steel in acidic media using newly synthesized heterocyclic organic molecules: Correlation between inhibition efficiency and chemical structure

    SciTech Connect

    Ouici, H. B. Guendouzi, A.; Benali, O.

    2015-03-30

    The corrosion inhibition of mild steel in 5% HCl solutions by some new synthesized organic compounds namely 3-(2-methoxyphenyl) 5-mercapto-1. 2. 4-triazole (2-MMT), 3-(3-methoxyphenyl) 5-mercapto-1. 2. 4-triazole (3-MMT) and 3-(2-hydroxyphenyl) 5-mercapto-1. 2. 4-triazole (2-HMT) was investigated using weight loss and potentiostatic polarization techniques. These measurements reveal that the inhibition efficiency obtained by these compounds increased by increasing their concentration. The inhibition efficiency follows the order 2-MMT >3-MMT >2-HMT. Polarization studies show that these compounds are of the mixed type but dominantly act as a cathodic inhibitors for mild steel in 5% HCl solutions. These inhibitors function through adsorption following Langmuir isotherm. Activation energy and Gibbs free energy for adsorption of inhibitors are calculated. Molecular modeling has been conducted to correlate the corrosion inhibition properties with the calculated quantum chemical parameters.

  8. Effect of nitrogen ion implantation on corrosion inhibition of nickel coated 316 stainless steel and correlation with nano-structure

    NASA Astrophysics Data System (ADS)

    Grayeli-Korpi, Ali-Reza; Savaloni, Hadi

    2012-10-01

    The influence of implantation of N+ with 20 keV energy and different fluences in the range of 1 × 1017 and 5 × 1018 ions/cm2 in the nickel coated type 316 stainless steel (SS) on the corrosion inhibition of SS in 3.5 wt% NaCl solution is investigated. The highest available N+ fluence showed highest corrosion inhibition. X-ray diffraction (XRD) analysis showed formation of nickel nitride phases that enhanced by increasing the N+ fluence. Surface morphology was studied by atomic force microscope (AFM) and scanning electron microscope (SEM) before and after corrosion test, respectively. AFM results showed that by increasing N+ fluence surface of the sample becomes smoother that may be the result of heat accumulation during implantation causing higher rate of diffusion in the sample.

  9. Electrochemical Study on the Inhibition Effect of Phenanthroline and Its Cobalt Complex as Corrosion Inhibitors for Mild Steel

    NASA Astrophysics Data System (ADS)

    Liu, Xia; Okafor, Peter C.; Jiang, Bin; Hu, Hongxiang; Zheng, Yugui

    2015-09-01

    The corrosion inhibition effect of phenanthroline (Phen) and its cobalt complex (CoPhen) on the corrosion of carbon steel in sulphuric acid solutions was studied using potentiodynamic polarization and electrochemical impedance spectroscopy techniques at 20, 30, and 40 °C. Scanning electron microscopy techniques were used to characterize the mild steel surface. The results indicate that the compounds inhibit the corrosion of mild steel in H2SO4 solutions through a predominant physical adsorption following the Langmuir adsorption isotherm. Polarization curves suggest that the complex and ligand are mixed-type inhibitors. The efficiency of the inhibitors is concentration- and temperature-dependent and follows the trend CoPhen > Phen.

  10. Formation and corrosion inhibition mechanisms of chromate conversion coatings on aluminum and AA2024-T3

    NASA Astrophysics Data System (ADS)

    Zhang, Wenping

    chloride solutions, it was found that CCCs less than 48 hours old inhibited cathodic reactions. With increased aging time in ambient lab air, cathodic inhibition was lost. This loss of cathodic inhibition was attributed to shrinkage cracking resulting from coating dehydration and continued polymerization. The relative humidity of the environment in which coatings aged was also found to have a significant effect on the CCC aging process. After aging in dry air (RH ˜ 0%), CCCs contained significant shrinkage cracking. Cr6+ release from such coatings was severely inhibited and corrosion resistance was poor in electrochemical testing. CCCs aged in ambient lab air (RH ˜ 50%) exhibited less shrinkage cracking, a 2-order of magnitude increase in Cr6+ release, and considerably greater corrosion resistance. These results support the notion that CCC aging is strongly influenced by coating dehydration.* *This dissertation is multimedia (contains text and other applications not available in printed format). The accompanying CD requires the following system requirements: Windows MediaPlayer or RealPlayer.

  11. Corrosion performance of advanced structural materials in sodium.

    SciTech Connect

    Natesan, K.; Momozaki, Y.; Li, M.; Rink, D.L.

    2012-05-16

    Clinch River Breeder Reactor. Among the nonmetallic elements discussed, oxygen is deemed controllable and its concentration in sodium can be maintained in sodium for long reactor life by using cold-trap method. It was concluded that among the cold-trap and getter-trap methods, the use of cold trap is sufficient to achieve oxygen concentration of the order of 1 part per million. Under these oxygen conditions in sodium, the corrosion performance of structural materials such as austenitic stainless steels and ferritic steels will be acceptable at a maximum core outlet sodium temperature of {approx}550 C. In the current sodium compatibility studies, the oxygen concentration in sodium will be controlled and maintained at {approx}1 ppm by controlling the cold trap temperature. The oxygen concentration in sodium in the forced convection sodium loop will be controlled and monitored by maintaining the cold trap temperature in the range of 120-150 C, which would result in oxygen concentration in the range of 1-2 ppm. Uniaxial tensile specimens are being exposed to flowing sodium and will be retrieved and analyzed for corrosion and post-exposure tensile properties. Advanced materials for sodium exposure include austenitic alloy HT-UPS and ferritic-martensitic steels modified 9Cr-1Mo and NF616. Among the nonmetallic elements in sodium, carbon was assessed to have the most influence on structural materials since carbon, as an impurity, is not amenable to control and maintenance by any of the simple purification methods. The dynamic equilibrium value for carbon in sodium systems is dependent on several factors, details of which were discussed in the earlier report. The current sodium compatibility studies will examine the role of carbon concentration in sodium on the carburization-decarburization of advanced structural materials at temperatures up to 650 C. Carbon will be added to the sodium by exposure of carbon-filled iron tubes, which over time will enable carbon to diffuse through

  12. INHIBITION OF STRESS CORROSION CRACKING OF CARBON STEEL STORAGE TANKS AT HANFORD

    SciTech Connect

    BOOMER, K.D.

    2007-01-31

    The stress corrosion cracking (SCC) behavior of A537 tank steel was investigated in a series of environments designed to simulate the chemistry of legacy nuclear weapons production waste. Tests consisted of both slow strain rate tests using tensile specimens and constant load tests using compact tension specimens. Based on the tests conducted, nitrite was found to be a strong SCC inhibitor. Based on the test performed and the tank waste chemistry changes that are predicted to occur over time, the risk for SCC appears to be decreasing since the concentration of nitrate will decrease and nitrite will increase.

  13. Studies on Adsorption and Corrosion Inhibitive Properties of Indoline Compounds on N80 Steel in Hydrochloric Acid

    NASA Astrophysics Data System (ADS)

    Yadav, M.; Sarkar, T. K.; Purkait, Taniya

    2015-12-01

    Corrosion inhibition performance of synthesized indoline compounds, namely, 3'-(4-(1-acetyl-5-(4-methoxyphenyl)-4,5-dihydro-1H-pyrazol-3-yl)phenyl)spiro[indoline-3,2'-thiazolidine]-2,4'-dione (MPIT ) and 1-(4-(1-acetyl-5-(4-methoxyphenyl)-4,5-dihydro-1H-pyrazol-3-yl)phenyl)spiro[imidazolidine-2,3'-indoline]-2',5-dione (MPII) on N80 steel in 15% HCl solution was studied using weight loss measurement, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) techniques. Polarization studies showed that both studied inhibitors were of mixed type in nature. The adsorption of inhibitors on the N80 steel surface obeys Langmuir adsorption isotherm. The potential of zero charge ( E PZC) for the N80 steel was determined by EIS method. Scanning electron microscopy, energy-dispersive x-ray spectroscopy, and atomic force microscopy were used to characterize the surface morphology of uninhibited and inhibited N80 steel specimens. The density functional theory was employed for theoretical calculations.

  14. Inhibiting mild steel corrosion from sulfate-reducing and iron-oxidizing bacteria using gramicidin-S-producing biofilms.

    PubMed

    Zuo, Rongjun; Wood, Thomas K

    2004-11-01

    A gramicidin-S-producing Bacillus brevis 18-3 biofilm was shown to reduce corrosion rates of mild steel by inhibiting both the sulfate-reducing bacterium Desulfosporosinus orientis and the iron-oxidizing bacterium Leptothrix discophora SP-6. When L. discophora SP-6 was introduced along with D. orientis to a non-antimicrobial-producing biofilm control, Paenibacillus polymyxa ATCC 10401, a corrosive synergy was created and mild steel coupons underwent more severe corrosion than when only D. orientis was present, showing a 2.3-fold increase via electrochemical impedance spectroscopy (EIS) and a 1.8-fold difference via mass-loss measurements. However, when a gramicidin-S-producing, protective B. brevis 18-3 biofilm was established on mild steel, the metal coupons were protected against the simultaneous attack of D. orientis and L. discophora SP-6. EIS data showed that the protective B. brevis 18-3 biofilm decreased the corrosion rate about 20-fold compared with the non-gramicidin-producing P. polymyxa ATCC 10401 biofilm control. The mass loss for the protected mild steel coupons was also significantly lower than that for the unprotected ones (4-fold decrease). Scanning electron microscope images corroborated the corrosion inhibition by the gramicidin-S-producing B. brevis biofilm on mild steel by showing that the metal surface remained untarnished, i.e., the polishing grooves were still visible after exposure to the simultaneous attack of the sulfate-reducing bacterium and the iron-oxidizing bacterium. PMID:15278311

  15. Influence of temperature on corrosion inhibition for carbon steel by rice straw extract in HCl solution: Synergistic effect of cationic surfactant

    NASA Astrophysics Data System (ADS)

    Zulkafli, Rabiahtul; Othman, Norinsan Kamil; Jalar, Azman

    2013-11-01

    The corrosion inhibitive effects of rice straw extract (RSE) for carbon steel in 1 M HCl solution was investigated. Weight loss method and potentiodynamic polarization was used to study the inhibition efficiency of cationic surfactant, benzalkonium chloride (BKC) additives into rice straw extract corrosion inhibitor. Inhibition efficiency was determined by comparing the inhibition efficiency in the absence and presence of additives. The corrosion inhibition efficiency was found to increase with surfactant concentration and decreased with increasing temperature which is due to the fact that, the rate of carbon steel corrosion was higher than the rate of adsorption of inhibitor molecules. The inhibiting action of the rice straw extract was considerably enhanced by the addition of cationic surfactant. The results obtained from weight loss analysis are in direct agreement with tafel polarization studies. Tafel polarization data indicated that a combination of RSE and BKC acts as a mixed - type inhibitor.

  16. External corrosion of line pipe -- A summary of research activities performed since 1983

    SciTech Connect

    Jack, T.R.; Wilmott, M.J.; Sutherby, R.L.; Worthington, R.G.

    1995-11-01

    External corrosion is a major threat to the integrity of gas transmission systems. This paper reviews corrosion and environmental cracking problems and their control based on more than twelve years of field and laboratory research work performed by a major Canadian gas transmission company. To protect against corrosion the company uses a dual system consisting of protective coatings and cathodic protection. Either of these systems operating properly can provide the protection necessary to prevent leaks and ruptures in line pipe. In some situations however coatings can fail in such a way as to shield a corrosion cell on the pipe surface under degraded coating from cathodic protection. Where the protective systems are thwarted, a variety of corrosion and cracking scenarios can lead to leaks and ruptures. These scenarios will be identified and assessed in terms of where they occur as well as their frequency and seriousness.

  17. Evaluating the effects of test methods and fluids compositions on the performance of corrosion inhibitors electrochemically

    SciTech Connect

    Chen, H.J.

    1999-11-01

    In an attempt to answer the question ``can carbon steel be adequately protected from corrosion by use of corrosion inhibitors due to the high CO{sub 2} concentration``, the authors initiated a project to identify the best commercial corrosion inhibitor by conducting a series of performance evaluation tests. They solicited the inhibitors from various chemical suppliers and evaluated their performance using various test methods in test fluid compositions simulating field conditions. Inhibitor performance was evaluated using electrochemical techniques including EIS and DC in the Rotating Cylinder Electrode (RCE) system and the conventional weight loss methods. Various tests were conducted for the purpose of determining the effect of velocity, chemical partition, and dispersibility on inhibitor performance in various test fluids. Physical characteristics testing including emulsion tendency and brine dispersibility were also conducted. Results show that some commercial corrosion inhibitors can be used to protect carbon steel in high CO{sub 2} concentration. There are significant performance differences among commercial products in various test methods and fluid compositions. Results show the importance of multiple performance evaluations when selecting corrosion inhibitors for particular field applications. An inhibitor that out performs others under various testing conditions would have a much greater chance to protect against corrosion in the field.

  18. The performance analysis of distributed Brillouin corrosion sensors for steel reinforced concrete structures.

    PubMed

    Wei, Heming; Zhao, Xuefeng; Kong, Xianglong; Zhang, Pinglei; Cui, Yanjun; Sun, Changsen

    2013-01-01

    The Brillouin optical time-domain analysis (BOTDA)-based optical fiber method has been proposed to measure strain variations caused by corrosion expansion. Spatial resolutions of 1 m can be achieved with this kind of Brillouin sensor for detecting the distributed strain. However, when the sensing fiber is wound around the steel rebar in a number of circles in a range of several meters, this spatial resolution still has limitations for corrosion monitoring. Here, we employed a low-coherent fiber-optic strain sensor (LCFS) to survey the performance of Brillouin sensors based on the fact that the deformation measured by the LCFS equals the integral of the strains obtained from Brillouin sensors. An electrochemical accelerated corrosion experiment was carried out and the corrosion expansion was monitored by both BOTDA and the LCFS. Results demonstrated that the BOTDA can only measure the expansion strain of about 1,000 με, which was generated by the 18 mm steel rebar corrosion, but, the LCFS had high sensitivity from the beginning of corrosion to the destruction of the structure, and no obvious difference in expansion speed was observed during the acceleration stage of the corrosion developed in the reinforced concrete (RC) specimens. These results proved that the BOTDA method could only be employed to monitor the corrosion inside the structure in the early stage. PMID:24379048

  19. The Performance Analysis of Distributed Brillouin Corrosion Sensors for Steel Reinforced Concrete Structures

    PubMed Central

    Wei, Heming; Zhao, Xuefeng; Kong, Xianglong; Zhang, Pinglei; Cui, Yanjun; Sun, Changsen

    2014-01-01

    The Brillouin optical time-domain analysis (BOTDA)-based optical fiber method has been proposed to measure strain variations caused by corrosion expansion. Spatial resolutions of 1 m can be achieved with this kind of Brillouin sensor for detecting the distributed strain. However, when the sensing fiber is wound around the steel rebar in a number of circles in a range of several meters, this spatial resolution still has limitations for corrosion monitoring. Here, we employed a low-coherent fiber-optic strain sensor (LCFS) to survey the performance of Brillouin sensors based on the fact that the deformation measured by the LCFS equals the integral of the strains obtained from Brillouin sensors. An electrochemical accelerated corrosion experiment was carried out and the corrosion expansion was monitored by both BOTDA and the LCFS. Results demonstrated that the BOTDA can only measure the expansion strain of about 1,000 με, which was generated by the 18 mm steel rebar corrosion, but, the LCFS had high sensitivity from the beginning of corrosion to the destruction of the structure, and no obvious difference in expansion speed was observed during the acceleration stage of the corrosion developed in the reinforced concrete (RC) specimens. These results proved that the BOTDA method could only be employed to monitor the corrosion inside the structure in the early stage. PMID:24379048

  20. Effect of environmental variables on localized corrosion of high-performance container materials

    SciTech Connect

    Roy, A.K.; Fleming, D.L.; Lum, B.Y.

    1997-01-01

    Electrochemical cyclic potentiodynamic polarization (CPP) experiments were performed on several candidate high-performance waste package container materials to evaluate their susceptibility to localized corrosion in aqueous environments relevant to the potential underground high-level nuclear waste repository. This paper presents the results of this study showing the effects of chloride ion (Cl) concentrations, pH, temperature, and electrochemical potential scan rate on the pitting corrosion behavior of these materials.

  1. Characterization of the Corrosion Behavior of Alloy 22 Regarding its Lifetime Performance as a Potential Nuclear Waste Container Material

    SciTech Connect

    Rebak, R B; McCright, D

    2002-06-04

    Alloy 22 (UNS N06022) was proposed for the corrosion resistant outer barrier of a two-layer waste package container for nuclear waste at the potential repository site at Yucca Mountain in Nevada (USA). A testing program is underway to characterize and quantify three main modes of corrosion that may occur at the site. Current results show that the containers would perform well under general corrosion, localized corrosion and environmentally assisted cracking (EAC). For example, the general corrosion rate is expected to be below 100 nm/year and the container is predicted to be outside the range of potential for localized corrosion and environmentally assisted cracking.

  2. High-Performance Corrosion-Resistant Iron-Based Amorphous Metals: The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect

    Farmer, J; Choi, J S; Haslam, J; Lian, T; Day, S; Yang, N; Blue, C; Peters, W; Bayles, R; Lewandowski, J; Perepezko, J; Hildal, K; Lavernia, E; Ajdelsztajn, A; Grave, O; Aprigliano, L; Kaufman, L; Boudreau, J; Branagan, D J; Beardsley, B

    2006-04-11

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative thermal phase stability, microstructure, mechanical properties, damage tolerance, and corrosion resistance. Some alloy additions are known to promote glass formation and to lower the critical cooling rate [F. Guo, S. J. Poon, Applied Physics Letters, 83 (13) 2575-2577, 2003]. Other elements are known to enhance the corrosion resistance of conventional stainless steels and nickel-based alloys [A. I. Asphahani, Materials Performance, Vol. 19, No. 12, pp. 33-43, 1980] and have been found to provide similar benefits to iron-based amorphous metals. Many of these materials can be cast as relatively thick ingots, or applied as coatings with advanced thermal spray technology. A wide variety of thermal spray processes have been developed by industry, and can be used to apply these new materials as coatings. Any of these can be used for the deposition of the formulations discussed here, with varying degrees of residual porosity and crystalline structure. Thick protective coatings have now been made that are fully dense and completely amorphous in the as-sprayed condition. An overview of the High-Performance Corrosion Resistant Materials (HPCRM) Project will be given, with particular emphasis on the corrosion resistance of several different types of iron-based amorphous metals in various environments of interest. The salt fog test has been used to compare the performance of various wrought alloys, melt-spun ribbons, arc-melted drop-cast ingots, and thermal-spray coatings for their susceptibility to corrosion in marine environments. Electrochemical tests have also been performed in seawater. Spontaneous breakdown of the passive film and localized corrosion require that the open-circuit corrosion potential exceed the critical potential. The resistance to localized corrosion is seawater has been

  3. Performance evaluation of pectin as ecofriendly corrosion inhibitor for X60 pipeline steel in acid medium: experimental and theoretical approaches.

    PubMed

    Umoren, Saviour A; Obot, Ime B; Madhankumar, A; Gasem, Zuhair M

    2015-06-25

    The corrosion inhibition effect of pectin (a biopolymer) for X60 pipeline steel in HCl medium was investigated using weight loss, electrochemical, water contact angle measurements, and scanning electron microscopy techniques. The results obtained show that pectin acts as a good corrosion inhibitor for X60 steel. Inhibition efficiency increased with increase in pectin concentration and temperature. Potentiodynamic polarization results reveal that pectin could be classified as a mixed-type corrosion inhibitor with predominant control of the cathodic reaction. The effective corrosion inhibition potential of pectin could be related to the adsorption of pectin molecules at the metal/solution interface which is found to accord with the Langmuir adsorption isotherm model and a protective film formation. Quantum chemical calculations provided insights into the active sites and reactivity parameters governing pectin activity as a good corrosion inhibitor for X60 steel. PMID:25839822

  4. Inhibition effect of phosphorus-based chemicals on corrosion of carbon steel in secondary-treated municipal wastewater.

    PubMed

    Shen, Zhanhui; Ren, Hongqiang; Xu, Ke; Geng, Jinju; Ding, Lili

    2013-01-01

    Secondary-treated municipal wastewater (MWW) could supply a viable alternative water resource for cooling water systems. Inorganic salts in the concentrated cooling water pose a great challenge to corrosion control chemicals. In this study, the inhibition effect of 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), trimethylene phosphonic acid (ATMP) and 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) on corrosion of carbon steel in secondary-treated MWW was investigated by the means of potentiodynamic polarization and electrochemical impedance spectroscopy. The inhibition effect increased with increasing concentration of inhibitors. The corrosion rates of carbon steel were 1.5, 0.8, 0.2 and 0.5 mm a(-1) for blank, HEDP, ATMP and PBTCA samples at 50 mg L(-1), respectively. The phosphorus-based chemicals could adsorb onto the surface of the carbon steel electrode, form a coat of protective film and then protect the carbon steel from corrosion in the test solution. PMID:23752371

  5. Corrosion models for predictions of performance of high-level radioactive-waste containers

    SciTech Connect

    Farmer, J.C.; McCright, R.D.; Gdowski, G.E.

    1991-11-01

    The present plan for disposal of high-level radioactive waste in the US is to seal it in containers before emplacement in a geologic repository. A proposed site at Yucca Mountain, Nevada, is being evaluated for its suitability as a geologic repository. The containers will probably be made of either an austenitic or a copper-based alloy. Models of alloy degradation are being used to predict the long-term performance of the containers under repository conditions. The models are of uniform oxidation and corrosion, localized corrosion, and stress corrosion cracking, and are applicable to worst-case scenarios of container degradation. This paper reviews several of the models.

  6. Inhibition of acid corrosion of pure aluminum with 5-benzylidine-1-methyl-2-methylthio-imidazole-4-one

    SciTech Connect

    El-Mahdy, G.A.; Mahmoud, S.S.

    1995-06-01

    Inhibition of aluminum corrosion in 0.5 M hydrochloric acid (HCl) solution by 5-benzylidine-1-methyl-2-methylthio-imidazole-4-one was tested using weight loss and polarization resistance measurements. Results of tests for weight loss, polarization resistance, and volume of hydrogen evolution (V{sub HE}) indicated inhibitor efficiency (% P) increased with increasing inhibitor concentration, reaching a maximum inhibiting power of 82.5% at its highest values. The rate of aluminum corrosion increased with temperature in the absence and presence of the inhibitor. The decrease in activation energy and increase in % P in the presence of the inhibitor with increasing temperature were indicative of the chemisorption of inhibitor molecules. The degree of surface coverage increased with increasing temperature and increased linearly with the logarithm of the inhibitor concentration, fitting a Temkin isotherm.

  7. Adsorption and Quantum Chemical Studies on the Inhibition Potentials of Some Thiosemicarbazides for the Corrosion of Mild Steel in Acidic Medium

    PubMed Central

    Ebenso, Eno E.; Isabirye, David A.; Eddy, Nnabuk O.

    2010-01-01

    Three thiosemicarbazides, namely 2-(2-aminophenyl)-N phenylhydrazinecarbothioamide (AP4PT), N,2-diphenylhydrazinecarbothioamide (D4PT) and 2-(2-hydroxyphenyl)-N-phenyl hydrazinecarbothioamide (HP4PT), were investigated as corrosion inhibitors for mild steel in H2SO4 solution using gravimetric and gasometric methods. The results revealed that they all inhibit corrosion and their % inhibition efficiencies (%IE) follow the order: AP4PT > HP4PT > D4PT. The %IE obtained from the gravimetric and gasometric experiments were in good agreement. The thermodynamic parameters obtained support a physical adsorption mechanism and the adsorption followed the Langmuir adsorption isotherm. Some quantum chemical parameters were calculated using different methods and correlated with the experimental %IE. Quantitative structure activity relationship (QSAR) approach was used on a composite index of some quantum chemical parameters to characterize the inhibition performance of the studied molecules. The results showed that the %IE were closely related to some of the quantum chemical parameters, but with varying degrees. The calculated/theoretical %IE of the molecules were found to be close to their experimental %IE. The local reactivity has been studied through the Fukui and condensed softness indices in order to predict both the reactive centers and to know the possible sites of nucleophilic and electrophilic attacks. PMID:20640164

  8. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while the protection provided by steam treatment with HNO3 was a function of the concentration of NO3- ions. The coating generated by inclusion of KMnO4 showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local coverage of the alloy microstructure resulting from steam containing with KMnO4 and HNO3.

  9. Localized corrosion of high performance metal alloys in an acid/salt environment

    NASA Technical Reports Server (NTRS)

    Macdowell, L. G.; Ontiveros, C.

    1991-01-01

    Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

  10. Green Approach to Corrosion Inhibition of Copper by the Extract of Calligonum comosum in Strong Acidic Medium

    NASA Astrophysics Data System (ADS)

    Shabani-Nooshabadi, Mehdi; Hoseiny, Fatemeh Sadat; Jafari, Yaser

    2015-01-01

    The corrosion inhibition effect of Calligonum comosum (CC) extract on copper (Cu) in 2 mol L-1 HCl medium has been investigated by potentiodynamic polarization and electrochemical impedance spectroscopy methods. The polarization studies showed that CC extract acts as mixed type protection and maximum inhibition efficiency. 80.06 pct in 2 mol L-1 HCl is obtained at 0.8 g L-1 CC extract. The Nyquist plots showed an increase of the charge-transfer resistance with increasing of the inhibitor concentration and decrease double-layer capacitance. The inhibitory action of the extract was discussed in view of the Langmuir adsorption isotherm.

  11. New membrane technologies: Nanotube membranes for biotechnological applications and polyaniline films for corrosion inhibition

    NASA Astrophysics Data System (ADS)

    Gasparac, Rahela

    polyaniline (PANI) films passivate stainless steel surfaces in highly corrosive H2SO 4 solution. A variety of experimental methods including measurements of the open circuit potential, Auger depth profiling, and the scanning reference electrode technique (SRET) was used. These studies have shown that passivation is achieved because the oxidized and protically-doped emeraldine-salt form of PANI holds the potential of the underlying stainless steel electrode in the passive region. Because of this electrostatic mechanism of corrosion inhibition, the entire stainless steel surface does not have to be coated with PANI in order to achieve passivation.

  12. The Corrosion and Preservation of Iron Antiques.

    ERIC Educational Resources Information Center

    Walker, Robert

    1982-01-01

    Discusses general corrosion reactions (iron to rust), including corrosion of iron, sulfur dioxide, chlorides, immersed corrosion, and underground corrosion. Also discusses corrosion inhibition, including corrosion inhibitors (anodic, cathodic, mixed, organic); safe/dangerous inhibitors; and corrosion/inhibition in concrete/marble, showcases/boxes,…

  13. Microtensile strain on the corrosion performance of diamond-like carbon coating.

    PubMed

    Lee, Seung-Hwan; Kim, Jung-Gu; Choi, Heon-Woong; Lee, Kwang-Ryeol

    2008-06-01

    Hydrogenated diamond-like carbon films (a-C:H DLC) were deposited on STS 304 substrates for the fabrication of vascular stents by means of the r.f. plasma-assisted chemical vapor deposition technique. This study provides reliable and quantitative data for the assessment of the effect of strain on the corrosion performance of DLC-coated systems in the simulated body fluid obtained through electrochemical techniques (potentiodynamic polarization test and electrochemical impedance spectroscopy) and surface analysis (scanning electron microscopy). The electrolyte used in this test was 0.89% NaCl solution at pH 7.4 and 37 degrees C. It was found that the corrosion resistance of the plastically deformed DLC coating was insufficient for use as a protective film in a corrosive body environment. This is due to the increase in the delamination area and degradation of the substrate's corrosion properties with increasing tensile deformation. PMID:17896779

  14. Method for inhibiting alkali metal corrosion of nickel-containing alloys

    DOEpatents

    DeVan, Jackson H.; Selle, James E.

    1983-01-01

    Structural components of nickel-containing alloys within molten alkali metal systems are protected against corrosion during the course of service by dissolving therein sufficient aluminum, silicon, or manganese to cause the formation and maintenance of a corrosion-resistant intermetallic reaction layer created by the interaction of the molten metal, selected metal, and alloy.

  15. Corrosion Inhibition on SAE 1010 Steel by Nanoscale Exopolysaccharides Coatings Determined by Electrochemical and Surface Characterization

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Plating, painting and the application of enamel are the most common anti-corrosion treatments. They are effective by providing a barrier of corrosion resistant material between the damaging environment and the structural material. Coatings start failing rapidly if scratched or damaged because a co...

  16. Physicochemical aspects of inhibition of acid corrosion of metals by unsaturated organic compounds

    NASA Astrophysics Data System (ADS)

    Avdeev, Ya G.; Kuznetsov, Yurii I.

    2012-12-01

    The state-of-the-art in the development and improvement of methods for protecting metals from corrosion in mineral acid solutions using unsaturated organic compounds is considered. Characteristic features of the mechanism of their protective action on metal corrosion in acidic media are discussed. The bibliography includes 203 references.

  17. The Effect of Surface Morphology on Corrosion Performance of SS 316 LVM Biomedical Devices

    NASA Astrophysics Data System (ADS)

    Toloei, Alisina; Guo, Mengnan; Rotermund, Harm H.

    2015-10-01

    In this study, in order to investigate the relationship between surface roughness and the corrosion resistance of the SS 316 LVM wires, samples have been prepared with different surface roughness by using different grits of SiC papers. In order to simulate the environment of implanted biomedical devices, a three-electrode electrochemical cell with 0.9% (by mass) NaCl solution has been used to test the corrosion resistance of the samples by potentiodynamic method and anodic polarization tests. SEM, EDS, and XPS have been performed to analyze the surfaces appearance and chemical elements on the surface before and after the corrosion. AFM was also used to get 3D images of the surface and to show the change in roughness of the samples after corrosion testing. Background-subtracted contrast-enhanced microscopy has been performed in situ to detect the pitting process happening on the surface of stainless steel samples. It was concluded that a relatively smoother surface can result in higher corrosion resistance and larger potential of stable pitting, whereas a rougher surface can easily go into stable pitting with lower pitting potentials. Rougher surfaces also showed a shorter time for the formation of stable pits. Microscopy observations illustrated more corrosion on rougher surfaces, and EDS showed more chloride ion remained on these surfaces.

  18. The dual role of microbes in corrosion

    PubMed Central

    Kip, Nardy; van Veen, Johannes A

    2015-01-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion. PMID:25259571

  19. The dual role of microbes in corrosion.

    PubMed

    Kip, Nardy; van Veen, Johannes A

    2015-03-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion. PMID:25259571

  20. Implementation of Localized Corrosion in the Performance Assessment Model for Yucca Mountain

    SciTech Connect

    Vivek Jain, S. David Sevougian, Patrick D. Mattie, Kevin G. Mon, and Robert J. Mackinnon

    2006-04-30

    A total system performance assessment (TSPA) model has been developed to analyze the ability of the natural and engineered barriers of the Yucca Mountain repository to isolate nuclear waste over the 10,000-year period following repository closure. The principal features of the engineered barrier system (EBS) are emplacement tunnels (or ''drifts'') containing a two-layer waste package (WP) for waste containment and a titanium drip shield to protect the waste package from seeping water and falling rock, The 20-mm-thick outer shell of the WP is composed of Alloy 22, a highly corrosion-resistant nickel-based alloy. The barrier function of the EBS is to isolate the waste from migrating water. The water and its associated chemical conditions eventually lead to degradation of the waste packages and mobilization of the radionuclides within the packages. There are five possible waste package degradation modes of the Alloy 22: general corrosion, microbially influenced corrosion, stress corrosion cracking, early failure due to manufacturing defects, and localized corrosion. This paper specifically examines the incorporation of the Alloy-22 localized corrosion model into the Yucca Mountain TSPA model, particularly the abstraction and modeling methodology, as well as issues dealing with scaling, spatial variability, uncertainty, and coupling to other sub-models that are part of the total system model.

  1. Utilization of Photo-Cross-Linkable Polymer for Mild Steel Corrosion Inhibition in 1.0 M HCl Medium

    NASA Astrophysics Data System (ADS)

    Baskar, R.; Gopiraman, M.; Kesavan, D.; Subramanian, K.; Gopalakrishnan, S.

    2015-08-01

    Novel biphenyl-based photo-cross-linkable polymers were synthesized and characterized by nuclear magnetic resonance and Fourier transform infrared spectroscopy. Upon UV irradiation, the polymers were cross-linked even in the absence of photo initiator or sensitizers, and the rate of photo-cross-linking was examined and discussed. The effectiveness of both virgin and cross-linked polymers for corrosion resistance on mild steel in 1.0 M hydrochloric acid medium was investigated, using polarization studies, electrochemical impedance measurements as well as by adsorption isotherm and surface analysis. The results clearly indicated a dramatic increase in the efficiency of inhibition of corrosion on mild steel by the photo-cross-linked polymer as compared to virgin polymers.

  2. Design of nanocoatings by in situ phosphatizing reagent catalyzed polysilsesquioxane for corrosion inhibition and adhesion promotion on metal alloys

    NASA Astrophysics Data System (ADS)

    Henderson, Kimberly B.

    When a metal reacts with oxygen and water, a redox reaction happens, which will cause corrosion. Current surface pretreatment for inhibiting corrosion on metal alloys is a phosphate conversion bath. The phosphate conversion bath will generate a phosphate-chromate layer to adhere strongly to a metal substrate. However, it is toxic and unfriendly to the environment. Our group proposed an innovative coating that contains a phosphate component (ISPR-In-situ Phosphatizing Reagent) within a protective coating. The ISPR coating will form a bound phosphate layer on the metal surface acting as the corrosion barrier and enhancing adhesion into the metal surface; moreover, it is low in cost and non-toxic. Within this dissertation, there are four projects that investigate design of ISPR nanocoatings for the use of corrosion inhibition and adhesion promotion. Surface modification and adjusting concentrations of materials with the different formulations are explored. The first project focuses on the adhesion enhancement of a coating created by modifying the surface of an aluminum panel. Secondly, the next project will discuss and present the use of three rare earth element formulations as a replacement for phosphate conversion coatings on magnesium alloy, AZ61. The third project is the design of a nanocoating by using heat dissipating materials to fill in small vacant spaces in the ISPR network coating on various metal alloys. The last project, studies the strategic selection of incorporating metal components into ISPR network by the reduction potential values on several different alloys. Many methods of analysis are used; SEM, TEM, ASTM B117, ASTM D1308, ASTM D3359, EIS, and thickness probe. It was found that the addition of ISPR in the nanocoatings dramatically improves the vitality of metal alloys and these results will be presented during this dissertation.

  3. Corrosion performance of metals and alloys in a tuff geochemical environment

    SciTech Connect

    Van Konynenburg, R.A.; McCright, R.D.

    1985-03-20

    Reference and alternate alloy systems have been chosen for use in fabricating waste packages for a potential high-level nuclear waste repository in tuff. The main corrosion concerns have been identified. Testing performed to date indicates that austenitic stainless steels woul perform well as package materials under the expected conditions as well as the less likely extreme conditions so far postulated. Carbon steel appears to be adequate as a material for borehole liners. Copper-based alloys and Zircaloys are also undergoing corrosion testing, the former as alternate package materials, and the latter because of their presence as spent fuel cladding. 17 references, 2 tables.

  4. Corrosion consequences and inhibition of galvanic couples in petroleum production equipment

    SciTech Connect

    Martin, R.L.

    1995-06-01

    Electrochemical potential and polarization behavior measurements made in the laboratory, along with zero resistance ammeter (ZRA) measurements made under laboratory and field conditions, were used to delineate galvanic behavior in petroleum production equipment. These measurements, confirmed by electrode weight loss data, were used to predict corrosion rates for brass/carbon steel and stainless steel/carbon steel couples in the presence and absence of a corrosion inhibitor.

  5. Pitting corrosion inhibition of aluminum 2024 by Bacillus biofilms secreting polyaspartate or gamma-polyglutamate.

    PubMed

    Ornek, D; Jayaraman, A; Syrett, B C; Hsu, C-H; Mansfeld, F B; Wood, T K

    2002-04-01

    Pitting corrosion of aluminum 2024 in Luria Bertani medium was reduced by the secretion of anionic peptides by engineered and natural Bacillus biofilms and was studied in continuous reactors using electrochemical impedance spectroscopy. Compared to sterile controls, pitting was reduced dramatically by the presence of the biofilms. The secretion of a 20 amino acid polyaspartate peptide by an engineered Bacillus subtilis WB600/pBE92-Asp biofilm slightly reduced the corrosion rate of the passive aluminum alloy at pH 6.5; however, the secretion of gamma-polyglutamate by a Bacillus licheniformis biofilm reduced the corrosion rate by 90% (compared to the B. subtilis WB600/pBE92 biofilm which did not secrete polyaspartate or gamma-polyglutamate). The corrosion potential ( E(corr)) of aluminum 2024 was increased by about 0.15-0.44 V due to the formation of B. subtilis and B. licheniformis biofilms as compared to sterile controls. The increase of E(corr) and the observed prevention of pitting indicate that the pitting potential ( E(pit)) had increased. This result and the further decrease of corrosion rates for the passive aluminum alloy suggest that the rate of the anodic metal dissolution reaction was reduced by an inhibitor produced by the biofilms. Purified gamma-polyglutamate also decreased the corrosion rates of aluminum 2024. PMID:11956749

  6. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution

    PubMed Central

    Porcayo-Calderon, J.; Casales-Diaz, M.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  7. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution.

    PubMed

    Porcayo-Calderon, J; Casales-Diaz, M; Salinas-Bravo, V M; Martinez-Gomez, L

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  8. Synthesis and characterization of a novel eco-friendly corrosion inhibition for mild steel in 1 M hydrochloric acid.

    PubMed

    Al-Amiery, Ahmed A; Binti Kassim, Fatin A; Kadhum, Abdul Amir H; Mohamad, Abu Bakar

    2016-01-01

    The acid corrosion inhibition process of mild steel in 1 M HCl by azelaic acid dihydrazide has been investigated using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, open circuit potential (OCP) and electrochemical frequency modulation (EFM). Azelaic acid dihydrazide was synthesized, and its chemical structure was elucidated and confirmed using spectroscopic techniques (infrared, nuclear magnetic resonance and mass spectroscopy). Potentiodynamic polarization studies indicate that azelaic acid dihydrazide is a mixed-type inhibitor. The inhibition efficiency increases with increased inhibitor concentration and reaches its maximum of 93% at 5 × 10(-3) M. The adsorption of the inhibitor on a mild steel surface obeys Langmuir's adsorption isotherm. The effect of te perature on corrosion behavior in the presence of 5 × 10(-3) M inhibitor was studied in the temperature range of 30-60 °C. The results indicated that inhibition efficiencies were enhanced with an increase in concentration of inhibitor and decreased with a rise in temperature. To inspect the surface morphology of inhibitor film on the mild steel surface, scanning electron microscopy (SEM) was used before and after immersion in 1.0 M HCl. PMID:26795066

  9. Experimental and Quantum Studies on Adsorption and Corrosion Inhibition Effect of Imidazole Derivatives on N80 Steel in Hydrochloric Acid

    NASA Astrophysics Data System (ADS)

    Yadav, M.; Kumar, Sumit; Sharma, Dipti; Yadav, P. N.

    2013-12-01

    The inhibition effect of synthesized N‧-(phenylmethylidene)-2-(2-methyl-1H-benzimidazol-1-yl)acetohydrazides, N‧-(4-methylphenylmethylidene)-2-(2-methyl-1H-benzimidazol-1-yl)acetohydrazides, and N‧-(4-methoxyphenylmethylidene)-2-(2-methyl-1H-benzimidazol-1-yl)acetohydrazides on the corrosion behaviour of N80 steel in 15% hydrochloric acid solution was investigated using weight loss, potentiostatic polarization and electrochemical impedance spectroscopy methods. The inhibition efficiency increased as the concentration of the inhibitors was increased. The effect of temperature on corrosion inhibition was investigated by weight loss method and thermodynamic parameters were calculated. Potentiodynamic polarization measurements show that all the three studied inhibitors act as mixed inhibitor. The adsorption of inhibitors on N80 steel surface obeys Langmuir adsorption isotherm. The structure of inhibitors was optimized using semiemperical AM1 method. Theoretical parameters such as the highest occupied molecular orbital (EHOMO), lowest unoccupied molecular orbital (ELUMO) energy levels, energy gap (ΔE = ELUMO - EHOMO), dipole moment (μ), global hardness (γ), softness (σ), binding energy, molecular surface area and the fraction of electrons transferred (ΔN) were calculated and the adsorption mechanism was discussed. Scanning electron microscopy was used to characterize the surface marphology of the N80 steel.

  10. Electrochemical methods for monitoring performance of corrosion inhibitor under multiphase flow

    SciTech Connect

    Chen, Y.; Gopal, M.

    1999-07-01

    The corrosion inhibitor is the main tool for preventing internal corrosion in carbon steel pipelines, which are used to transport multiphase mixtures from oil production. This paper presents results of an imidazoline based inhibitor using the Electrochemical Noise (ECN) and Electrochemical Impedance Spectroscopy (EIS) techniques in a multiphase flow pipeline. ECN and EIS measurements were made simultaneously in a 101.6mm I.D., 15m long acrylic pipeline using saltwater and carbon dioxide mixtures. Full pipe flow was studied for liquid velocity of 1.25 m/s and slug flow for Froude numbers 6 and 9. Experiments were carried out at a constant pressure of 136kPa and temperature of 40 C. The ECN signals and EIS spectra of blank and inhibition tests were obtained. The ECN technique is able to monitor the inhibitor film formation continuously. The current noise fluctuation is correlated to the corrosion rate for both blank test and inhibitor test. The higher current fluctuation indicates higher corrosion rates. Different EIS spectra were obtained for blank and inhibitor studies. The simple charge transfer process was seen to occur for blank tests while charge transfer and diffusion processes were taking place under inhibitor effects.

  11. Synergistic effects of sodium lauroyl sarcosinate and glutamic acid in inhibition assembly against copper corrosion in acidic solution

    NASA Astrophysics Data System (ADS)

    Yu, Yinzhe; Zhang, Daquan; Zeng, Huijing; Xie, Bin; Gao, Lixin; Lin, Tong

    2015-11-01

    A self-assembled multilayer (SAM) from sodium lauroyl sarcosinate (SLS) and glutamic acid (GLU) is formed on copper surface. Its inhibition ability against copper corrosion is examined by electrochemical analysis and weight loss test. In comparison to SAM formed by just SLS or GLU, a synergistic effect is observed when the coexistence of SLS and GLU in SAM. The SLS/GLU SAM has an acicular multilayer structure, and SAM prepared under the condition of 5 mM SLS and 1 mM GLU shows the best protection efficiency. PM6 calculation reveals that the synergistic effect stems from interactions between SLS, GLU and cupric ions.

  12. Inhibition of mild steel corrosion by 1,4,6-trimethyl-2-oxo-1,2-dihydropyridine-3-carbonitrile and synergistic effect of halide ion in 0.5 M H2SO4

    NASA Astrophysics Data System (ADS)

    Mourya, Punita; Singh, Praveen; Rastogi, R. B.; Singh, M. M.

    2016-09-01

    The effect of iodide ions on inhibitive performance of 1,4,6-trimethyl-2-oxo-1,2-dihydropyridine-3-carbonitrile (TODPCN) on mild steel (MS) corrosion in 0.5 M H2SO4 was studied using gravimetric and electrochemical measurements. TODPCN inhibits the corrosion of MS to the extent of 62.3% at its lowest concentration (0.5 mM) and its inhibition efficiency (η) further increases on increasing concentration at 298 K. The adsorption of TODPCN on MS was found to follow the Langmuir adsorption isotherm. The value of η increased on the addition of 2.0 mM KI. The value of synergism parameter being more than unity indicates that the enhanced η value in the presence of iodide ions is only due to synergism. Thus, a cooperative mechanism of inhibition exists between the iodide anion and TODPCN cations. The increase in surface coverage in the presence of KI indicates that iodide ions enhance the adsorption of TODPCN. The surface morphology of corroded/inhibited MS was studied by atomic force microscopy. X-ray photoelectron spectroscopy of inhibited MS surface was carried out to determine the composition of the adsorbed film. Some quantum chemical parameters and the Mulliken charge densities for TODPCN calculated by density functional theory provided further insight into the mechanism of inhibition.

  13. Corrosion inhibition of steam generator tubesheet by Alloy 690 cladding in secondary side environments

    NASA Astrophysics Data System (ADS)

    Hur, Do Haeng; Choi, Myung Sik; Lee, Deok Hyun; Han, Jung Ho; Shim, Hee Sang

    2013-11-01

    Denting is a phenomenon that a steam generator tube is distorted by a volume expansion of corrosion products of the tube support and tubesheet materials adjacent to the tube. Although denting has been mitigated by a modification of the design and material of the tube support structures, it has been an inevitable concern in the crevice region of the top of tubesheet. This paper provides a new technology to prevent denting by cladding the secondary surface of the tubesheet with a corrosion resistant material. In this study, Alloy 690 material was cladded onto the surface of an SA508 tubesheet to a thickness of about 9 mm. The corrosion rates of the original SA508 tubesheet and the Alloy 690 clad material were measured in acidic and alkaline simulated environments. Using Alloy 690 cladding, the corrosion rate of the tubesheet within a magnetite sludge pile decreased by a factor of 680 in 0.1 M NiCl2 solution at 300 °C, and by a factor of 58 in 2 M NaOH solution at 315 °C. This means that denting can drastically be prevented by cladding the secondary tubesheet surface with corrosion resistant materials.

  14. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    SciTech Connect

    Natesan, K.; Johnson, R.N.

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  15. Enamel coated steel reinforcement for improved durability and life-cycle performance of concrete structures: microstructure, corrosion, and deterioration

    NASA Astrophysics Data System (ADS)

    Tang, Fujian

    This study is aimed (a) to statistically characterize the corrosion-induced deterioration process of reinforced concrete structures (concrete cracking, steel mass loss, and rebar-concrete bond degradation), and (b) to develop and apply three types of enamel-coated steel bars for improved corrosion resistance of the structures. Commercially available pure enamel, mixed enamel with 50% calcium silicate, and double enamel with an inner layer of pure enamel and an outer layer of mixed enamel were considered as various steel coatings. Electrochemical tests were respectively conducted on steel plates, smooth bars embedded in concrete, and deformed bars with/without concrete cover in 3.5 wt.% NaCl or saturated Ca(OH)2 solution. The effects of enamel microstructure, coating thickness variation, potential damage, mortar protection, and corrosion environment on corrosion resistance of the steel members were investigated. Extensive test results indicated that corrosion-induced concrete cracking can be divided into four stages that gradually become less correlated with corrosion process over time. The coefficient of variation of crack width increases with the increasing level of corrosion. Corrosion changed the cross section area instead of mechanical properties of steel bars. The bond-slip behavior between the corroded bars and concrete depends on the corrosion level and distribution of corrosion pits. Although it can improve the chemical bond with concrete and steel, the mixed enamel coating is the least corrosion resistant. The double enamel coating provides the most consistent corrosion performance and is thus recommended to coat reinforcing steel bars for concrete structures applied in corrosive environments. Corrosion pits in enamel-coated bars are limited around damage locations.

  16. Corrosion performance of martensitic stainless steel seamless pipe for linepipe application

    SciTech Connect

    Kimura, Mitsuo; Miyata, Yukio; Toyooka, Takaaki; Murase, Fumio

    1999-11-01

    The corrosion performance of two types of weldable martensitic stainless steel seamless pipe for pipeline application is investigated. 11Cr steel pipe developed for sweet environment gives better resistance to CO{sub 2} corrosion than the 13Cr martensitic stainless steel for OCTG. 12Cr steel pipe developed for light sour environment shows good SSC resistance in a mild sour environment and superior CO{sub 2} corrosion resistance at high temperature and high CO{sub 2} partial pressure condition. The suitable condition for the 11Cr steel pipe and the 12Cr steel pipe in sweet environment, and the critical pH and H{sub 2}S partial pressure for the 12Cr steel pipe welded joint in sour environment are clarified. Both welded joints have superior resistance to hydrogen embrittlement under the cathodic protection condition in sea water.

  17. Establishment of equivalent circuits from electrochemical impedance spectroscopy study of corrosion inhibition of steel by pyrazine in sulphuric acidic solution

    NASA Astrophysics Data System (ADS)

    Kissi, M.; Bouklah, M.; Hammouti, B.; Benkaddour, M.

    2006-04-01

    This paper describes the use of the electrochemical impedance spectroscopy technique (EIS) in order to study the corrosion inhibition process of steel in 0.5 M H 2SO 4 solution at the open circuit potential (OCP). Diethyl pyrazine-2,3-dicarboxylate (Prz) as a non-ionic surfactant (NS) inhibitor has been examined. The Nyquist diagrams consisted of a capacitive semicircle at high frequencies followed by a well-defined inductive loop at low frequency values. The impedance measurements were interpreted according to suitable equivalent circuits. The results obtained showed that the Prz is a good inhibitor. The inhibition efficiency increases with an increase in the surfactant concentration to attain 80% at the 5 × 10 -3M. Prz is adsorbed on the steel surface according to a Langmuir isotherm adsorption model.

  18. Corrosion/95 conference papers

    SciTech Connect

    1995-09-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge.

  19. Application of x-ray absorption spectroscopy to the study of corrosion and inhibition

    SciTech Connect

    Davenport, A.J.; Isaacs, H.S.

    1991-01-01

    X-ray absorption spectroscopy is a powerful technique for determination of valency and coordination. Measurements can be made in air or in situ under electrochemical control. The technique will be described and its application to the analysis of passive oxide films, corrosion products, and inhibitors will be reviewed.

  20. Iron-Based Amorphous Metals:The High Performance Corrosion Resistant Materials(HPCRM) Program

    SciTech Connect

    Farmer, J

    2007-07-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  1. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Material (HPCRM) Development

    SciTech Connect

    Farmer, J C; Choi, J S; Saw, C; Haslam, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2008-01-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  2. Iron-Based Amorphous Metals: High-Performance Corrosion-Resistant Material Development

    NASA Astrophysics Data System (ADS)

    Farmer, Joseph; Choi, Jor-Shan; Saw, Cheng; Haslam, Jeffrey; Day, Dan; Hailey, Phillip; Lian, Tiangan; Rebak, Raul; Perepezko, John; Payer, Joe; Branagan, Daniel; Beardsley, Brad; D'Amato, Andy; Aprigliano, Lou

    2009-06-01

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was cosponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the U.S. Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition, materials synthesis, thermal stability, corrosion resistance, environmental cracking, mechanical properties, damage tolerance, radiation effects, and important potential applications. Amorphous alloys identified as SAM2X5 (Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4) and SAM1651 (Fe48Mo14Cr15Y2C15B6) have been produced as meltspun ribbons (MSRs), dropcast ingots, and thermal-spray coatings. Chromium (Cr), molybdenum (Mo), and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of MSRs and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently, thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests; good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while the open-circuit corrosion potentials (OCPs) were simultaneously monitored; reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber and suitable for criticality-control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional stainless steel and Ni-based materials, and are proving to have excellent wear

  3. Effect of excimer laser surface melting on the corrosion performance of a SiCp/Al metal matrix composite

    NASA Astrophysics Data System (ADS)

    Qian, D. S.; Zhong, X. L.; Hashimoto, T.; Yan, Y. Z.; Liu, Z.

    2015-03-01

    Excimer laser surface melting (LSM) was performed to improve the corrosion resistance of the SiCp/AA2124 metal matrix composite (MMC). Corrosion evaluation of the MMCs showed evident improvement of the corrosion resistance after LSM, which was mainly attributed to the formation of a highly homogeneous surface layer with the dissolution of intermetallic particles and the redistribution of the alloying elements, as well as Si and C resulted from the decomposition of SiC particles. The elimination of micro-pores and micro-crevices introduced by the SiC particles after LSM also contributed to the improved corrosion resistance of the MMC.

  4. Effectiveness of nickel plating in inhibiting atmospheric corrosion of copper alloy contacts

    SciTech Connect

    Ernest, T.; Sorensen, R.; Guilinger, T.

    1997-12-31

    A series of tests was run to determine the effect of Ni plating thickness on connector contact resistance. Copper coupons were plated with an electrolytic nickel strike followed by electroless nickel to produce Ni layers of 10, 20, 55 and 100 {micro}in. The coupons were then exposed to a simulated industrial environment. Pore corrosion was observed after the exposure, which correlated with Ni thickness. In a second series of tests, beryllium-copper four-tine contacts with 50 {micro}in of gold plate over electrolytic nickel strike/electroless-nickel plates of varying thickness were exposed the same corrosive environment. Contact resistance of mated pairs was monitored over a two-month period. The degradation in contact resistance correlated with the Ni thickness used in the connectors.

  5. Electrodeposition, Morphology, Composition, and Corrosion Performance of Zn-Mn Coatings from a Deep Eutectic Solvent

    NASA Astrophysics Data System (ADS)

    Fashu, S.; Gu, C. D.; Zhang, J. L.; Zheng, H.; Wang, X. L.; Tu, J. P.

    2015-01-01

    Different Zn-Mn coatings were successfully electrodeposited on copper substrates from deep eutectic solvent-based electrolytes containing boric acid as an additive. The main objective of this work was to optimize the Zn/Mn ratios and morphologies of the as-electrodeposited Zn-Mn films in order to obtain better corrosion protection performance coatings. The electrodeposition behaviors of Zn-Mn alloys as studied by cyclic voltammetry showed that with increase in electrolyte Mn(II) concentration, Zn(II) ion reduction occurs at higher overpotentials while Mn reduction occurs at lower overpotentials, and this in turn enhances Mn incorporation into the deposit. Characterization results showed that the electrodeposition potential and electrolyte Mn(II) concentration significantly affects the Mn content, crystal structure, surface morphology, and corrosion performance of the deposits. With increase in electrodeposition potential and electrolyte Mn(II) concentration, the alloy Mn increased and the grain morphology was refined. The crystal structure of Zn-Mn deposits consists of Zn and hexagonal close packed ɛ-phase Zn-Mn at low electrodeposition potentials and low electrolyte Mn(II) content. However, at high electrodeposition potentials and electrolyte Mn(II) contents, the crystal structure was only composed of hexagonal close packed ɛ-phase Zn-Mn. Corrosion measurements show that all the Zn-Mn samples have a passivating behavior and exhibits higher corrosion resistances when compared to those from aqueous solutions. Thus, optimum electrodeposition potential and electrolyte Mn(II) concentration were determined producing compact Zn-Mn films with the best corrosion resistance.

  6. Electrochemical corrosion testing: An effective tool for corrosion inhibitor evaluation

    SciTech Connect

    Bartley, L.S.; Van de Ven, P.; Mowlem, J.K.

    1996-10-01

    Corrosivity of an Antifreeze/Coolant can lead to localized attacks which are a major cause for metal failure. To prevent this phenomenon, specific corrosion inhibitors are used to protect the different metals in service. This paper will discuss the electrochemical principles behind corrosion, Realized corrosion and corrosion inhibition. It will also discuss electrochemical techniques which allow for the evaluation of these inhibitors.

  7. Failure Prevention by Short Time Corrosion Tests

    SciTech Connect

    MICKALONIS, JOHN

    2005-05-01

    Short time corrosion testing of perforated sheets and wire meshes fabricated from Type 304L stainless steel, Alloy 600 and C276 showed that 304L stainless steel perforated sheet should perform well as the material of construction for dissolver baskets. The baskets will be exposed to hot nitric acid solutions and are limited life components. The corrosion rates of the other alloys and of wire meshes were too high for useful extended service. Test results also indicated that corrosion of the dissolver should drop quickly during the dissolutions due to the inhibiting effects of the corrosion products produced by the dissolution processes.

  8. Inhibition effects of a synthesized novel 4-aminoantipyrine derivative on the corrosion of mild steel in hydrochloric acid solution together with quantum chemical studies.

    PubMed

    Junaedi, Sutiana; Al-Amiery, Ahmed A; Kadihum, Abdulhadi; Kadhum, Abdul Amir H; Mohamad, Abu Bakar

    2013-01-01

    1,5-Dimethyl-4-((2-methylbenzylidene)amino)-2-phenyl-1H-pyrazol-3(2H)-one (DMPO) was synthesized to be evaluated as a corrosion inhibitor. The corrosion inhibitory effects of DMPO on mild steel in 1.0 M HCl were investigated using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, open circuit potential (OCP) and electrochemical frequency modulation (EFM). The results showed that DMPO inhibited mild steel corrosion in acid solution and indicated that the inhibition efficiency increased with increasing inhibitor concentration. Changes in the impedance parameters suggested an adsorption of DMPO onto the mild steel surface, leading to the formation of protective films. The novel synthesized corrosion inhibitor was characterized using UV-Vis, FT-IR and NMR spectral analyses. Electronic properties such as highest occupied molecular orbital energy, lowest unoccupied molecular orbital energy (EHOMO and ELUMO, respectively) and dipole moment (μ) were calculated and discussed. The results showed that the corrosion inhibition efficiency increased with an increase in the EHOMO values but with a decrease in the ELUMO value. PMID:23736696

  9. Application of Mössbauer spectroscopy to the study of tannins inhibition of iron and steel corrosion

    NASA Astrophysics Data System (ADS)

    Jaén, Juan A.; de Obaldía, J.; Rodríguez, M. V.

    2011-11-01

    The inhibitory effect of tannins was investigated using, among others, potentiodynamic polarizations and Mössbauer spectroscopy. These techniques confirmed that the nature, pH and concentration of tannic solution are of upmost importance in the inhibitory properties of the solutions. It is observed that at low tannin concentration or pH, both, hydrolizable and condensed tannins, effectively inhibit iron corrosion, due to the redox properties of tannins. At pH ≈ 0, Mössbauer spectra of the frozen aqueous solutions of iron(III) with the tannin solutions showed that iron is in the form of a monomeric species [Fe(H2O)6]3 + , without coordination with the functional hydroxyl groups of the tannins. The suspended material consisted of amorphous ferric oxide and oxyhydroxides, though with quebracho tannin partly resulted in complex formation and in an iron (II) species from a redox process. Other tannins, such as chestnut hydrolysable tannins, do not complex iron at this low pH. Tannins react at high concentrations or pH (3 and 5) to form insoluble blue-black amorphous complexes of mono-and bis-type tannate complexes, with a relative amount of the bis-ferric tannate generally increasing with pH. Some Fe2 + in the form of hydrated polymeric ferrous tannate could be obtained. At pH 7, a partially hydrolyzed ferric tannate complex was also formed. The latter two phases do not provide corrosion protection. Tannin solutions at natural pH react with electrodeposited iron films (approx. 6 μm) to obtain products consisting only on the catecholate mono-complex of ferric tannate. Some aspects of the mechanism of tannins protection against corrosion are discussed.

  10. Effect of Heat Treatment on Mechanical Properties and Corrosion Performance of Cold-Sprayed Tantalum Coatings

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Vidyasagar, V.; Jyothirmayi, A.; Joshi, S. V.

    2016-04-01

    The cold-spray technique is of significant interest to deposit refractory metals with relatively high melting point for a variety of demanding applications. In the present study, mechanical properties of cold-sprayed tantalum coatings heat treated at different temperatures were investigated using microtensile testing, scratch testing, and nanoindentation. The corrosion performance of heat-treated coatings was also evaluated in 1 M KOH solution, and potentiodynamic polarization as well as impedance spectroscopy studies were carried out. Assessment of structure-property correlations was attempted based on microstructure, porosity, and intersplat bonding state, together with mechanical and corrosion properties of the heat-treated cold-sprayed tantalum coatings. Coatings annealed at 1500 °C, which is very close to the recrystallization temperature of tantalum, were found to perform almost as bulk tantalum, with exciting implications for various applications.

  11. Inhibition effect of the borate ion on intergranular stress corrosion cracking of sensitized type 304 stainless steel

    SciTech Connect

    Zhang, S.; Shibata, T.; Haruna, T.

    1998-06-01

    The intergranular stress corrosion cracking (IGSCC) behavior of sensitized type 304 stainless steel (SS) in dilute sodium borate solutions at 95 C was examined by slow strain rate testing using a dynamic observation system. The borate ion (B{sub 4}O{sub 7}{sup 2{minus}}) suppressed IGSCC susceptibility of sensitized type 304 SS by delaying the crack initiation time and reducing the crack initiation frequency. The inhibition effect of the borate ion on crack initiation may have resulted from its buffer effect on local acidification at crack nuclei and its inhibitive nature in reacting with metal ions to form a protective film. However, B{sub 4}O{sub 7}{sup 2{minus}} concentration provided no remarkable inhibition effect on crack velocity (CV), which depended mainly upon solution conductivity, within the scattered values. Hydroxyl ions also suppressed initiation of IGSCC, but not as effectively as B{sub 4}O{sub 7}{sup 2{minus}}. The crack initiation time obeyed the exponential probability distribution, and the CV obeyed the Weibull probability distribution.

  12. Improving corrosion resistance of post-tensioned substructures emphasizing high performance grouts

    NASA Astrophysics Data System (ADS)

    Schokker, Andrea Jeanne

    The use of post-tensioning in bridges can provide durability and structural benefits to the system while expediting the construction process. When post-tensioning is combined with precast elements, traffic interference can be greatly reduced through rapid construction. Post-tensioned concrete substructure elements such as bridge piers, hammerhead bents, and straddle bents have become more prevalent in recent years. Chloride induced corrosion of steel in concrete is one of the most costly forms of corrosion each year. Coastal substructure elements are exposed to seawater by immersion or spray, and inland bridges may also be at risk due to the application of deicing salts. Corrosion protection of the post-tensioning system is vital to the integrity of the structure because loss of post-tensioning can result in catastrophic failure. Documentation for durability design of the grout, ducts, and anchorage systems is very limited. The objective of this research is to evaluate the effectiveness of corrosion protection measures for post-tensioned concrete substructures by designing and testing specimens representative of typical substructure elements using state-of-the-art practices in aggressive chloride exposure environments. This was accomplished through exposure testing of twenty-seven large-scale beam specimens and ten large-scale column specimens. High performance grout for post-tensioning tendon injection was also developed through a series of fresh property tests, accelerated exposure tests, and a large-scale pumping test to simulate field conditions. A high performance fly ash grout was developed for applications with small vertical rises, and a high performance anti-bleed grout was developed for applications involving large vertical rises such as tall bridge piers. Long-term exposure testing of the beam and column specimens is ongoing, but preliminary findings indicate increased corrosion protection with increasing levels of post-tensioning, although traditional

  13. An Evaluation of the Corrosion and Mechanical Performance of Interstitially Surface-Hardened Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jones, Jennifer L.; Koul, Michelle G.; Schubbe, Joel J.

    2014-06-01

    A surface hardening technique called "interstitial hardening" is commercially available, whereby interstitial carbon atoms are introduced into stainless steel surfaces without the formation of carbides. Surface hardening of machine elements such as impellors or fasteners would improve performance regarding cavitation and galling resistance, and has intensified interest in this process. However, there remains a need to characterize and validate the specific performance characteristics of the hardened materials. This paper describes experimental testing conducted on 316L stainless steel that has been surface hardened using available commercial techniques, using carbon as the interstitial atom. The corrosion performance of the hardened surface is assessed using electrochemical potentiodynamic testing to determine the breakdown potential in 3.5 wt.% NaCl solution to identify the most promising method. The hardness and thickness of the surface-hardened layer is characterized and compared using metallography and microhardness profiling. Corrosion fatigue and slow strain rate testing of untreated, hardened, and damaged, hardened surfaces exposed to ASTM seawater is conducted. Finally, critical galling stresses are determined and compared. Post-test examination of damage attempts to identify mechanisms of material failure and characterize how corrosion-assisted cracks initiate and grow in surface-hardened materials.

  14. New sulfur-containing corrosion inhibitor

    SciTech Connect

    Prince, P.

    2000-04-01

    No corrosion inhibitor available today is ideal in every way, but a new class of sulfur-containing compounds promises to address many field requirements. This article describes the performance characteristics of these compounds and discusses possible inhibition mechanisms. The emphasis in this work was on better understanding corrosion inhibition by sulfur-containing inhibitors under high shear-stress conditions, with special focus on localized (pitting) corrosion. The results indicate that the new sulfur-containing inhibitors (e.g., mercaptoalcohol [MA]) could be more effective in the field than currently available inhibitors.

  15. Benzimidazole ligands in the corrosion inhibition for carbon steel in acid medium: DFT study of its interaction on Fe30 surface

    NASA Astrophysics Data System (ADS)

    Garcia-Ochoa, E.; Guzmán-Jiménez, S. J.; Hernández, J. Guadalupe; Pandiyan, Thangarasu; Vásquez-Pérez, José M.; Cruz-Borbolla, Julián

    2016-09-01

    The corrosion inhibition of N,N‧-bis(benzimidazole-2-yl-methyl)amine (L1) and N, N‧-bis(benzimidazole-2-yl-methyl)hydroxyethylamine (L2) was analyzed by electrochemical and theoretical methods. The data show that ligands form an adsorption layer over an iron surface, obeying the Langmuir isotherm (Δ Gads° of -32.96 kJ mol-1); the value are higher than -20 kJ mol-1 but less than -40 kJ mol-1, belonging to a conversion stage of physical adsorption to chemical adsorption or a comprehensive adsorption. This is consistent with fractal dimension of the electrode surface, estimated by an impedance depression angle of a semicircle that the surface is homogeneously covered by the formation of an inhibitor film. Furthermore, the electronic parameters of the ligands were analyzed by DFT, showing that L1 and L2 possesses corrosion inhibition properties that give up its p orbital electron density through its HOMO orbital to the metal LUMO to form an adsorption layer, and this has been proved theoretically by the interaction of ligands with Fe30. In addition, we have collected corrosion inhibition data for around 70 organic compounds reported in the literature, and the inhibition data plotted against different inhibitors, showing that amine ligands are good corrosion inhibitors.

  16. A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect

    Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

    2007-07-01

    The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) is discussed here. (authors)

  17. The corrosion performance of nickel-based alloys in a reverse osmosis plant utilizing seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Odwani, A.

    1998-12-31

    Four nickel-based alloys, UNS N06625, UNS N08825, UNS N10276, and UNS N05500, were evaluated in terms of their corrosion performance in a seawater reverse osmosis plant using the electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and linear polarization resistance (LPR) measurements. Slight changes in the EIS spectra were observed for UNS N06625, UNSN10276 and UNS N05500 at low frequencies. However, UNS N08825 EIS spectra exhibited more changes than the other alloys at low frequencies. The OCP of UNS N10276 was more noble than the other alloys under the same conditions. The LPR measurements indicated that UNS N10276 and UNS N05500 exhibited lower corrosion rates than UNS NO6625 and UNS N08825.

  18. Performance of laser glazed Zr02 TBCs in cyclic oxidation and corrosion burner test rigs

    NASA Technical Reports Server (NTRS)

    Zaplatynsky, I.

    1982-01-01

    The performance of laser glazed zirconia thermal barrier coatings (TBCs) was evaluated in cyclic oxidation and cyclic corrosion tests. Plasma sprayed zirconia coatings of two thicknesses were partially melted with a CO2 laser. The power density of the focused laser beam was varied from 35 to 75 W/sq mm, while the scanning speed was about 80 cm per minute. In cyclic oxidation tests, the specimens were heated in a burner rig for 6 minutes and cooled for 3 minutes. It is indicated that the laser treated samples have the same life as the untreated ones. However, in corrosion tests, in which the burner rig flame contained 100 PPM sodium fuel equivalent, the laser treated samples exhibit nearly a fourfold life improvement over that of the reference samples vary. In both tests, the lives of the samples inversely with the thickness of the laser melted layer of zirconia.

  19. Energy Dispersive X-Ray and Electrochemical Impedance Spectroscopies for Performance and Corrosion Analysis of PEMWEs

    NASA Astrophysics Data System (ADS)

    Steen, S. M., Iii; Zhang, F.-Y.

    2014-11-01

    Proton exchange membrane water electrolyzers (PEMWEs) are a promising energy storage technology due to their high efficiency, compact design, and ability to be used in a renewable energy system. Before they are able to make a large commercial impact, there are several hurdles facing the technology today. Two powerful techniques for both in-situ and ex- situ characterizations to improve upon their performance and better understand their corrosion are electrochemical impedance spectroscopy and energy dispersive x-ray spectroscopy, respectively. In this paper, the authors use both methods in order to characterize the anode gas diffusion layer (GDL) in a PEMWE cell and better understand the corrosion that occurs in the oxygen electrode during electrolysis.

  20. Development, Processing, and Testing of High-Performance Corrosion-Resistant HVOF Coatings

    SciTech Connect

    Farmer, J; Wong, F; Haslam, J; Estill, J; Branagan, D; Yang, N; Blue, C

    2003-08-26

    New amorphous-metal and ceramic coatings applied by the high-velocity oxy-fuel (HVOF) process may reduce the waste package materials cost of the Yucca Mountain high-level nuclear waste repository by over $4 billion (cost reduction of 27 to 42%). Two critical requirements that have been determined from design analysis are protection in brines that may evolve from the evaporative concentration of pore waters and protection for waste package welds, thereby preventing exposure to environments that might cause stress corrosion cracking (SCC). Our efforts are directed towards producing and evaluating these high-performance coatings for the development of lower cost waste packages, and will leverage a cost-effective collaboration with DARPA for applications involving marine corrosion.

  1. Adsorption and Corrosion Inhibition Studies of Some Selected Dyes as Corrosion Inhibitors for Mild Steel in Acidic Medium: Gravimetric, Electrochemical, Quantum Chemical Studies and Synergistic Effect with Iodide Ions.

    PubMed

    Peme, Thabo; Olasunkanmi, Lukman O; Bahadur, Indra; Adekunle, Abolanle S; Kabanda, Mwadham M; Ebenso, Eno E

    2015-01-01

    The corrosion inhibition properties of some organic dyes, namely Sunset Yellow (SS), Amaranth (AM), Allura Red (AR), Tartrazine (TZ) and Fast Green (FG), for mild steel corrosion in 0.5 M HCl solution, were investigated using gravimetric, potentiodynamic polarization techniques and quantum chemical calculations. The results showed that the studied dyes are good corrosion inhibitors with enhanced inhibition efficiencies. The inhibition efficiency of all the studied dyes increases with increase in concentration, and decreases with increase in temperature. The results showed that the inhibition efficiency of the dyes increases in the presence of KI due to synergistic interactions of the dye molecules with iodide (I(-)) ions. Potentiodynamic polarization results revealed that the studied dyes are mixed-type inhibitors both in the absence and presence of KI. The adsorption of the studied dyes on mild steel surface, with and without KI, obeys the Langmuir adsorption isotherm and involves physical adsorption mechanism. Quantum chemical calculations revealed that the most likely sites in the dye molecules for interactions with mild steel are the S, O, and N heteroatoms. PMID:26364631

  2. Role of hydroxyl group in the inhibitive action of benzoic acid toward corrosion of aluminum in nitric acid

    SciTech Connect

    Yadav, P.N.S.; Singh, A.K.; Wadhwani, R.

    1999-10-01

    Corrosion inhibition action of benzoic acid, p-hydroxy benzoic acid, 2-4-dihydroxy benzoic acid, and 3-4-5-trihydroxy benzoic acid toward aluminum alloy 3003 (UNS A93003) in 20% (wt%) nitric acid (HNO{sub 3}) using different concentrations of these compounds at 30 C, 40 C, and 50 C has been studied thoroughly. 3-4-5-trihydroxy benzoic acid (inhibition efficiency (IE): 30% and 72%) was the most effective inhibitor followed by 2-4-dihydroxy benzoic acid (IE: 22% to 62%) p-hydroxy benzoic acid (IE: 11% to 52%), and benzoic acid (IE: 2.5% to 15%). IE increased with concentration and its maximum value was observed at 0.5% concentration of all inhibitors used. The percentage of IE of the inhibitors decreased with an increase in temperature from 30 C to 50 C. Values of heat adsorption and activation energy were calculated from weight loss data, which came out in the range for the reaction occurring at the surface. The behavior of inhibitors studied deviated from the Langmuir isotherm. The IE of higher hydroxy species was improved when more hydroxy centers were added. Anodic and cathodic polarization curves were shifted toward lower current density regions in the presence of inhibitors. This revealed that they were mixed inhibitors.

  3. Inhibiting mild steel corrosion from sulfate-reducing bacteria using antimicrobial-producing biofilms in Three-Mile-Island process water.

    PubMed

    Zuo, R; Ornek, D; Syrett, B C; Green, R M; Hsu, C-H; Mansfeld, F B; Wood, T K

    2004-04-01

    Biofilms were used to produce gramicidin S (a cyclic decapeptide) to inhibit corrosion-causing, sulfate-reducing bacteria (SRB). In laboratory studies these biofilms protected mild steel 1010 continuously from corrosion in the aggressive, cooling service water of the AmerGen Three-Mile-Island (TMI) nuclear plant, which was augmented with reference SRB. The growth of both reference SRB (Gram-positive Desulfosporosinus orientis and Gram-negative Desulfovibrio vulgaris) was shown to be inhibited by supernatants of the gramicidin-S-producing bacteria as well as by purified gramicidin S. Electrochemical impedance spectroscopy and mass loss measurements showed that the protective biofilms decreased the corrosion rate of mild steel by 2- to 10-fold when challenged with the natural SRB of the TMI process water supplemented with D. orientis or D. vulgaris. The relative corrosion inhibition efficiency was 50-90% in continuous reactors, compared to a biofilm control which did not produce the antimicrobial gramicidin S. Scanning electron microscope and reactor images also revealed that SRB attack was thwarted by protective biofilms that secrete gramicidin S. A consortium of beneficial bacteria (GGPST consortium, producing gramicidin S and other antimicrobials) also protected the mild steel. PMID:12898064

  4. Corrosion of copper in aerated acidic pickling solutions and its inhibition by 3-amino-1,2,4-triazole-5-thiol.

    PubMed

    Sherif, El-Sayed M; Erasmus, R M; Comins, J D

    2007-02-01

    Corrosion of copper in aerated acidic chloride pickling (0.5 M HCl) solutions and its inhibition by 3-amino-1,2,4-triazole-5-thiol (ATT) have been investigated using electrochemical techniques and weight-loss measurements, along with Raman spectroscopy. Electrochemical measurements for copper after varied immersion periods of 0, 24, and 48 h showed that the presence of ATT and the increase of its concentration significantly decrease cathodic, anodic, corrosion (j(Corr)) currents and corrosion rates (K(Corr)), as well as the dissolution currents at 300 mV vs Ag/AgCl, while increasing polarization resistance (Rp), degree of surface coverage (theta) and inhibition efficiency (IE%) to a great extent. Weight-loss measurements after different immersion periods of 6 to 48 h revealed that the dissolution of copper decreased to a minimum and the corresponding IE% increased with increasing ATT concentration. The detection of ATT molecules on the copper surface by Raman spectroscopy indicated that inhibition of copper corrosion is achieved by strong adsorption of ATT molecules onto the copper surface. PMID:17084854

  5. Impact of makeup water system performance on PWR steam generator corrosion. Final report

    SciTech Connect

    Bell, M.J.; Pearl, W.L.; Sawochka, S.G.; Smith, L.A.

    1985-06-01

    The objectives of this project were to review makeup system design and performance and assess the possible relation of pressurized water reactor (PWR) steam generator corrosion to makeup water impurity ingress at fresh water sites. Project results indicated that makeup water transport of most ionic impurities can be expected to have a significant impact on secondary cycle chemistry only if condenser inleakage and other sources of impurities are maintained at very low levels. Since makeup water oxygen control techniques at most study plants were not consistent with state-of-the-art technology, oxygen input to the cycle via makeup can be significant. Leakage of colloidal silica and organics through makeup water systems can be expected to control blowdown silica levels and organic levels throughout the cycle at many plants. Attempts to correlate makeup water quality to steam generator corrosion observations were unsuccessful since (1) other impurity sources were significant compared to makeup at most study plants, (2) many variables are involved in the corrosion process, and (3) in the case of IGA, the variables have not been clearly established. However, in some situations makeup water can be a significant source of contaminants suspected to lead to both IGA and denting.

  6. Inhibition of Brass Corrosion by 2-Mercapto-1-methylimidazole in Weakly Alkaline Solution

    NASA Astrophysics Data System (ADS)

    Radovanovic, Milan B.; Antonijevic, Milan M.

    2016-03-01

    The electrochemical behavior of brass and anticorrosion effect of 2-mercapto-1-methylimidazole (2-MMI) in weakly alkaline solution with and without presence of chloride ions was investigated using electrochemical techniques in addition to SEM-EDS analysis. Results show that inhibition efficiency depended on inhibitor concentration and immersion time of brass electrode in inhibitor solution. Inhibition mechanism of 2-mercapto-1-methylimidazole includes adsorption of inhibitor on active sites on electrode surface which was confirmed by SEM-EDS analysis of the brass. Adsorption of the 2-MMI in sodium tetraborate solution obeys Flory-Huggins adsorption isotherm, while in the presence of chloride, ions adsorption of inhibitor obeys Langmuir adsorption isotherm.

  7. CO sub 2 induced inhibition of the localized corrosion of aluminum, Al-0. 5% Cu, and Al-2% Cu in dilute HF solution

    SciTech Connect

    Scully, J.R. . Dept. of Materials Science); Peebles, D.E. )

    1991-01-01

    This study presents work on corrosion of aluminum, Al-.5% Cu, and Al-2% Cu. Electrochemical tests were performed in dilute HF solutions both with and without CO{sub 2} sparging. It is suggested that CO{sub 2} or its reaction products interact with the passive film so that exposure of Cu in the oxide-solution interface is minimized. CO{sub 2} is investigated as a corrosion inhibitor. 4 refs. (JDL)

  8. Corrosion inhibition of mild steel in 1 M hydrochloric acid by 2,5-bis(2-aminophenyl)-1,3,4-oxadiazole

    SciTech Connect

    Bentiss, F.; Lagrenee, M.; Traisnel, M.; Hornez, J.C.

    1999-10-01

    The inhibition effect of a new class of organic inhibitors (e.g., 2,5-bis(2-aminophenyl)-1,3,4-oxadiazole [2-APOX]) on the corrosion of mild steel in molar hydrochloric acid (HCl) was investigated. The inhibitor was synthesized and its inhibiting action on the corrosion was studied through weight loss and various electrochemical techniques. Potentiodynamic polarization studies clearly revealed the fact that 2-APOX is a mixed-type inhibitor. Changes in impedance parameters (charge-transfer resistance [R{sub t}] and double-layer capacitance [C{sub dl}]) were indicative of adsorption of 2-APOX on the metal surface, leading to the formation of a protective film that grew with increasing exposure time. The 2-APOX appeared to function through the general adsorption mode following the Langmuir adsorption isotherm model. Effect of temperature on the corrosion behavior of mild steel in 1 M NCl with addition of 80 mg/L of 2-APOX was studied in the temperature range from 25 C to 60 C. The associated activation corrosion and free adsorption energies were determined. This inhibitor is considered a noncytotoxic substance.

  9. Inhibition Effect of Dodecylamine on Carbon Steel Corrosion in Hydrochloric Acid Solution

    NASA Astrophysics Data System (ADS)

    Chen, Zhenyu; Huang, Ling; Qiu, Yubing; Guo, Xingpeng

    2012-12-01

    Dodecylamine spontaneously adsorbs on carbon steel via its polar group (-NH2) in hydrochloric acid solution. Furthermore, it forms a monolayer film on carbon steel surface. The inhibition mechanism of dodecylamine for carbon steel is geometric blocking effect. The adsorption of dodecylamine on carbon steel surface follows Arrhenius equation. The adsorption slightly increases activated energy, but greatly reduces pre-exponential factor value. Atomic force microscopy force curves indicate that at the area without adsorbed dodecylamine, no obvious adhere force occurs. At the area with adsorbed dodecylamine, however, an average 1.3 nN adhere force is observed.

  10. Characterization of Encapsulated Corrosion Inhibitors for Environmentally Friendly Smart Coatings

    NASA Technical Reports Server (NTRS)

    Pearman, Benjamin Pieter; Li, Wenyan; Buhrow, Jerry; Zhang, Xuejun; Surma, Jan; Fitzpatrick, Lilly; Montgomery, Eliza; Calle, Luz Marina

    2014-01-01

    Research efforts are under way to replace current corrosion inhibitors with more environmentally friendly alternatives. However, problems with corrosion inhibition efficiency, coating compatibility and solubility have hindered the use of many of these materials as simple pigment additives.This paper will present technical details on how the Corrosion Technology Lab at NASAs Kennedy Space Center (KSC) has addressed these issues by encapsulating environmentally friendly inhibitors into organic and inorganic microparticles and microcapsules. The synthetic process for polymer particles was characterized and post-synthesis analysis was performed to determine the interactions between the inhibitors and the encapsulation material. The pH-controlled release of inhibitors from various particle formulations in aqueous base was monitored and compared to both electrochemical and salt immersion accelerated corrosion experiment. Furthermore, synergistic corrosion inhibition effects observed during the corrosion testing of several inhibitor combinations will be presented.

  11. First increment of second specimen results to performance assessment-long term corrosion

    SciTech Connect

    Wang, F.

    1998-01-01

    In this correspondence, we report the 6 month corrosion data of corrosion resistant alloys (alloys 825, C22 & C4, and Ti Gr 12 & Ti Gr 16, and Inconel 625) and one year data of corrosion-allowance materials (A387 Gr22, A516 Gr55 and A27 Gr70-40), intermediate resistance alloys (Monel 400 and CDA 715) and corrosion resistant materials (alloys C22 and 625 only).

  12. New corrosion inhibitor acrylamide methyl ether for mild steel in 1 M HCl

    NASA Astrophysics Data System (ADS)

    Ma, Xinyu; Jiang, Xiaohui; Xia, Shuwei; Shan, Mingli; Li, Xia; Yu, Liangmin; Tang, Qunwei

    2016-05-01

    Pursuit of good inhibition performance has been a persistent objective for advanced inhibitor industry. Here we demonstrate the experimental realization of a new corrosion inhibitor acrylamide methyl ether (AAME) from N-Methylol acrylamide (N-MAM) for mild steel in 1 M HCl. The resultant adsorption films have inhibition efficiency as high as 96.2%. Moreover, a theoretical investigation is also launched to demonstrate the potential mechanism behind the promising corrosion behaviors. This work represents a significant step forward, as it demonstrates how to make scalable AAME inhibitors as well as to enhance inhibition performances for high-efficiency and cost-effective corrosion inhibition platforms.

  13. Field performance of sprayed zinc anodes in controlling corrosion of steel reinforced concrete

    SciTech Connect

    Tinnea, J.

    1998-12-31

    The deterioration of concrete structures often results from the corrosion of their steel reinforcement. Cathodic protection (CP) is a proven means to stop rebar corrosion. One anode material gaining acceptance in the infrastructure corrosion fight is zinc thermal spray coating. This paper discusses an investigation of such CP systems.

  14. Long-Term Anti-Corrosion Performance of a Conducting Polymer-Based Coating System for Steels

    NASA Astrophysics Data System (ADS)

    Pan, Tongyan; Yu, Qifeng

    2016-06-01

    The long-term durability of a two-layer coating system was evaluated by two accelerated corrosion tests, i.e., the ASTM B117 Salt spray test and the ASTM D5894 Cyclic salt fog/UV exposure test, and a series of surface analyses. The coating system was developed for protecting structural steels from corrosion, including a functional primer made of intrinsically conducting polymer (ICP) and a protective topcoat. The standard pull-off test per ASTM D4541 was employed for characterizing the adhesion of the coating systems to substrate, aided by visual examination of the surface deterioration of the samples. The ICP-based systems demonstrated superior long-term anti-corrosion capacity when a polyurethane topcoat is used. The ICP-based primer made of a waterborne epoxy gave poorer anti-corrosion performance than the ICP-based primer made of regular non-waterborne epoxy, which can be attributed to the lower adhesion the waterborne epoxy demonstrated to the substrate surface. The zinc-rich control systems showed good anti-corrosion durability; however, they may produce excessive oxidative products of zinc to cause coating delamination. Based on the test results, the two-layer coating system consisting of an ICP-based primer and a polyurethane topcoat outperforms the conventional zinc-rich coating systems for corrosion protection of steels.

  15. Chem I Supplement: Corrosion: A Waste of Energy.

    ERIC Educational Resources Information Center

    Journal of Chemical Education, 1979

    1979-01-01

    This article, intended for secondary school chemistry students, discusses the corrosion of metals. The discussion includes: (1) thermodynamic aspects of corrosion; (2) electrochemical aspects of corrosion; and (3) inhibition of corrosion processes. (HM)

  16. PAINT ADHESION AND CORROSION PERFORMANCE OF CHROMIUM-FREE PRETREATMENTS OF 55% AL-ZN-COATED STEEL

    EPA Science Inventory

    The adhesion and corrosion performances for several pretreatments of 55% Al-Zn-coated steels which were coil-coated with polyester paint systems were determined. The objective of this study was to evaluate new, silane-based metal pretreatments and to compare their performance wit...

  17. Thirty year atmospheric corrosion performance of 55% aluminum-zinc alloy-coated sheet steel

    SciTech Connect

    Townsend, H.E.; Borzillo, A.R.

    1996-04-01

    In 1964, a series of aluminum-zinc (Al-Zn) alloy coatings were applied to steel sheet on a laboratory continuous hot-dip coating pilot line. The coated sheets were exposed in outdoor corrosion tests in severe marine, moderate marine, rural, and industrial atmospheres. Following eight years of testing, the 55% Al-Zn composition was selected as the optimum composition because it combined excellent long-term durability with the ability to provide cut-edge protection to the steel substrate. Now, after 30 years of continued outdoor testing, the results show conclusively that the 55% Al-Zn alloy coating has better than twice the life of an ordinary zinc coating of equal thickness, and that it provides enduring cut-edge protection. Following identification of the optimum composition in 1972, steel sheet with the 55% Al-Zn alloy coating was produced commercially by Bethlehem Steel. Large quantities of this material have been put in service as unpainted roofing on metal buildings. Inspections of these buildings show that the corrosion performance is excellent for roofs that have been in service for up to 22 years in a variety of US environments. These results confirm the conclusions of the earlier outdoor tests.

  18. STIFLING OF CREVICE CORROSION IN ALLOY 22

    SciTech Connect

    K.G. Mon; G.M. Gordon; R.B. Rebak

    2005-07-01

    Artificially creviced Alloy 22 (N06022) specimens may be susceptible to crevice corrosion in presence of hot chloride containing solutions. The presence of oxyanions in the electrolyte, especially nitrate, may inhibit the nucleation and growth of crevice corrosion. Constant potential tests were performed using tightly creviced specimens of Alloy 22. It was found that crevice corrosion may initiate when a constant potential above the crevice repassivation potential is applied. It was found that as the crevice corrosion nucleated, the current initially increased but later decreased. The net measured current can be converted into penetration following a power law fit of the experimental data. The average power law coefficient ''n'' was found to be 0.439, suggesting that even under constant applied potential, crevice corrosion penetration is diffusion controlled.

  19. Stifling of Crevice Corrosion in Alloy 22

    SciTech Connect

    Mon, K G; Gordon, G M; Rebak, R B

    2005-06-08

    Artificially creviced Alloy 22 (N06022) specimens may be susceptible to crevice corrosion in presence of hot chloride containing solutions. The presence of oxyanions in the electrolyte, especially nitrate, may inhibit the nucleation and growth of crevice corrosion. Constant potential tests were performed using tightly creviced specimens of Alloy 22. It was found that crevice corrosion may initiate when a constant potential above the crevice repassivation potential is applied. It was found that as the crevice corrosion nucleated, the current initially increased but later decreased. The net measured current can be converted into penetration following a power law fit of the experimental data. The average power law coefficient ''n'' was found to be 0.439, suggesting that even under constant applied potential crevice corrosion penetration is diffusion controlled.

  20. Surface interactions, corrosion processes and lubricating performance of protic and aprotic ionic liquids with OFHC copper

    NASA Astrophysics Data System (ADS)

    Espinosa, Tulia; Sanes, José; Jiménez, Ana-Eva; Bermúdez, María-Dolores

    2013-05-01

    the four imidazolium ionic liquids due to the formation of a solid layer containing phosphorus and fluorine. The results described in the present study are in agreement with the outstanding good tribological performance of the diprotic ammonium adipate (DAd) ionic liquid for the copper-copper contact, in pin-on-disc tests, preventing wear and giving a very low friction coefficient of 0.01. Under the same conditions, [HMIM]PF6 gives a friction value of 0.03, while the reactivity of MSu towards copper produces maximum friction peaks of 0.05. In contrast with the absence of surface damage on copper, an abrasive wear mechanism is observed for MSu and [HMIM]PF6. The results confirm a better lubricating performance for a lower corrosion rate.

  1. Researching for Corrosion-Resistance Performance of Laser-Hybrid Plasma Spraying NiCr-Cr3C2 Coating

    NASA Astrophysics Data System (ADS)

    Li, Shu-qing; Li, Qi-lian; Gong, Shui-li; Wang, Chun

    In this paper, the NiCr-Cr3C2 coating was prepared by laser-hybrid plasma spraying (LHPS)technology, the NSS (Neutral Salt Spraying) test results showed that the LHPS NiCr-Cr3C2 coating had good corrosion-resistance performance comparing with the base material and the APS (air plasma spraying) coating. A SEM (scanning electron microscope) was used to analyze corrosion morphology of the samples, The LHPS coating overcame many shortcomings of the conventional spraying coatings such as poor bonding strength, many porosities, many cracks and so on. LHPS is able to improve the bonding strength as the interfaces are melted and joined by the laser simultaneously with plasma spraying. The coating achieves metallurgy bonding and its microstructure becomes more compact and therefore its corrosion-resistance performance is greatly improved.

  2. Effect of precorrosion on the performance of inhibitors for CO{sub 2} corrosion of carbon steel

    SciTech Connect

    Gulbrandsen, E.; Nesic, S.; Stangeland, A.; Burchardt, T.; Sundaer, B.; Hesjevik, S.M.; Skjerve, S.

    1998-12-31

    Four commercially available, water soluble corrosion inhibitors for CO{sub 2} corrosion have been tested in the laboratory on carbon steel specimens that were corroded for up to 18 days in the medium prior to inhibitor addition. The tests were performed at 20--50 C, pH 5, 1 bar CO{sub 2}, 1--3 wt% NaCl in glass cells and a glass loop. The results show that inhibitor performances were impaired with increasing precorrosion time and increasing temperature. The resulting corrosion attack was localized within deep pits. The detrimental effect is influenced both by the nature of the steel and the inhibitor composition. The inhibitor failure is related to the formation of a cementite layer at the steel surface.

  3. Corrosion performance of a nickel-molybdenum-chromium alloy: Effects of aging, alloying elements, and electrolyte composition

    SciTech Connect

    Rebak, R.B.; Srivastava, S.K.

    1999-04-01

    General and stress corrosion cracking (SCC) behaviors of a Ni-Mo-Cr alloy were assessed in the mill-annealed and aged conditions. Performance of this Ni-25% Mo-8% Cr alloy (alloy 242 [proposed UNS N10242]) was compared to the performance of a Ni-Mo alloy (alloy B-3 [UNS N10675]) and a Ni-Cr-Mo alloy (C-2000 [UNS N06200]). Results showed the general corrosion rate of alloy 242 in reducing acids was slightly higher than that of alloy B-3. However, in mildly oxidizing conditions, the corrosion rate of alloy 242 was lower than that of alloy B-3. Effects of electrolyte and alloy composition on the general corrosion rate were studied. After aging at 650 C (1,200 F) for 24 h, the corrosion rate of alloy 242 increased slightly, particularly in strongly reducing conditions. Alloy 242 was resistant to SCC but was prone to hydrogen-induced cracking, especially in the aged condition.

  4. A silane pre-treatment for improving corrosion resistance performances of emeraldine base-coated aluminium samples in neutral environment

    NASA Astrophysics Data System (ADS)

    Cecchetto, Laura; Denoyelle, Alain; Delabouglise, Didier; Petit, Jean-Pierre

    2008-01-01

    An aluminium-magnesium alloy AA5182 substrate pre-treated with a 3-aminopropyl-triethoxysilane (APS)-based solution and coated with emeraldine base (EB) showed improved corrosion resistance to neutral salt spray test, compared to samples pre-treated with phosphoric acid-based solutions prior to the EB coating. Scanning electron microscopy (SEM) and energy dispersive X-ray spectrometry (EDX) characterisations of samples pre-treated with APS showed the presence of an uneven silane coating on the aluminium surface according to the surface microstructure. The potentiodynamic study performed on the EB-coated samples showed a noticeable reduction of corrosion current of coupons pre-treated with APS, while no relevant difference in corrosion behaviour was observed between APS and phosphoric acid pre-treated samples prior to the EB coating. The coupling activity of APS between the AA5182 surface and EB coating at the most sensitive corrosion sites could be responsible of an improved adhesion of the EB coating at these points and could explain the observed improved corrosion resistance.

  5. Corrosion Protection Performance of Nano-SiO2/Epoxy Composite Coatings in Acidic Desulfurized Flue Gas Condensates

    NASA Astrophysics Data System (ADS)

    Wang, Z. B.; Wang, Z. Y.; Hu, H. X.; Liu, C. B.; Zheng, Y. G.

    2016-07-01

    Five kinds of nano-SiO2/epoxy composite coatings were prepared on mild steels, and their corrosion protection performance was evaluated at room temperature (RT) and 50 °C (HT) using electrochemical methods combined with scanning electron microscopy (SEM). The effects of preparation and sealing processes on the corrosion protection performance of epoxy coatings were specially focused on. The results showed that it was favorable for the corrosion protection and durable performance to add the modified nano-SiO2 during rather than after the synthesis of epoxy coatings. Furthermore, the employment of sealer varnish also had beneficial effects. The two better coatings still exhibited higher impedance values even after immersion tests for up to 1000 h at RT and 500 h at HT. SEM revealed that the improvement of corrosion protection performance mainly resulted from the enhancement of coating density. Moreover, the evolution of electrochemical behavior of the two better coatings with immersion time was also discussed by means of fitting the electrochemical impedance spectroscopy results using equivalent circuits with different physical meanings.

  6. Production, fabrication, and performance of alloy 625 clad steel for aggressive corrosive environments

    SciTech Connect

    Stevens, C.E.; Ross, R.W. Jr.

    1986-06-01

    INCONEL/sup */ alloy 625 is a nickel-chromium-molybdenum-columbium alloy used in aggressive corrosive applications where high strength, fabricability, and outstanding corrosion resistance are required. Because of these properties, the alloy is used by the power and chemical industries in a variety of components in coal-fired, nuclear, and chemical process plants. However, widespread use of INCONEL alloy 625 is limited due to its cost. There is a need, notably in utility flue gas desulfurization systems (scrubbers) for an economical, highly corrosive-resistant material. To satisfy this need, INCONEL alloy 625 thin-gauge clad steel plate was developed by Lukens Steel Company. The corrosion resistance of INCONEL alloy 625 in several aggressive corrosive environments will be reviewed. Additionally, this paper will describe methods used to manufacture, fabricate, and weld INCONEL alloy 625 clad plate. Field test evaluation programs conducted at six power plant scrubber systems will also be reported.

  7. Corrosion process and structural performance of a 17 year old reinforced concrete beam stored in chloride environment

    SciTech Connect

    Vidal, T. Castel, A. Francois, R.

    2007-11-15

    The long-term corrosion process of reinforced concrete beams is studied in this paper. The reinforced concrete elements were stored in a chloride environment for 17years under service loading in order to be representative of real structural conditions. At different stages, cracking maps were drawn, total chloride contents were measured and mechanical tests were performed. Results show that the bending cracks and their width do not influence significantly the service life of the structure. The chloride threshold at the reinforcement depth, used by standards as a single parameter to predict the end of the initiation period, is a necessary but not a sufficient parameter to define service life. The steel-concrete interface condition is also a determinant parameter. The bleeding of concrete is an important cause of interface de-bonding which leads to an early corrosion propagation of the reinforcements. The structural performance under service load (i.e.: stiffness in flexure) is mostly affected by the corrosion of the tension reinforcement (steel cross-section and the steel-concrete bond reduction). Limit-state service life design based on structural performance reduction in terms of serviceability shows that the propagation period of the corrosion process is an important part of the reinforced concrete service life.

  8. The influence of loading on the corrosion of steel in cracked ordinary Portland cement and high performance concretes

    NASA Astrophysics Data System (ADS)

    Jaffer, Shahzma Jafferali

    Most studies that have examined chloride-induced corrosion of steel in concrete have focused on sound concrete. However, reinforced concrete is seldom uncracked and very few studies have investigated the influence of cracked concrete on rebar corrosion. Furthermore, the studies that have examined the relationship between cracks and corrosion have focused on unloaded or statically loaded cracks. However, in practice, reinforced concrete structures (e.g. bridges) are often dynamically loaded. Hence, the cracks in such structures open and close which could influence the corrosion of the reinforcing steel. Consequently, the objectives of this project were (i) to examine the effect of different types of loading on the corrosion of reinforcing steel, (ii) the influence of concrete mixture design on the corrosion behaviour and (iii) to provide data that can be used in service-life modelling of cracked reinforced concretes. In this project, cracked reinforced concrete beams made with ordinary Portland cement concrete (OPCC) and high performance concrete (HPC) were subjected to no load, static loading and dynamic loading. They were immersed in salt solution to just above the crack level at their mid-point for two weeks out of every four (wet cycle) and, for the remaining two weeks, were left in ambient laboratory conditions to dry (dry cycle). The wet cycle led to three conditions of exposure for each beam: (i) the non-submerged region, (ii) the sound, submerged region and (iii) the cracked mid-section, which was also immersed in the solution. Linear polarization resistance and galvanostatic pulse techniques were used to monitor the corrosion in the three regions. Potentiodynamic polarization, electrochemical current noise and concrete electrical resistance measurements were also performed. These measurements illustrated that (i) rebar corroded faster at cracks than in sound concrete, (ii) HPC was more protective towards the rebar than OPCC even at cracks and (iii) there

  9. Synthesis and characterization of a novel eco-friendly corrosion inhibition for mild steel in 1 M hydrochloric acid

    NASA Astrophysics Data System (ADS)

    Al-Amiery, Ahmed A.; Binti Kassim, Fatin A.; Kadhum, Abdul Amir H.; Mohamad, Abu Bakar

    2016-01-01

    The acid corrosion inhibition process of mild steel in 1 M HCl by azelaic acid dihydrazide has been investigated using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, open circuit potential (OCP) and electrochemical frequency modulation (EFM). Azelaic acid dihydrazide was synthesized, and its chemical structure was elucidated and confirmed using spectroscopic techniques (infrared, nuclear magnetic resonance and mass spectroscopy). Potentiodynamic polarization studies indicate that azelaic acid dihydrazide is a mixed-type inhibitor. The inhibition efficiency increases with increased inhibitor concentration and reaches its maximum of 93% at 5 × 10-3 M. The adsorption of the inhibitor on a mild steel surface obeys Langmuir’s adsorption isotherm. The effect of temperature on corrosion behavior in the presence of 5 × 10-3 M inhibitor was studied in the temperature range of 30-60 °C. The results indicated that inhibition efficiencies were enhanced with an increase in concentration of inhibitor and decreased with a rise in temperature. To inspect the surface morphology of inhibitor film on the mild steel surface, scanning electron microscopy (SEM) was used before and after immersion in 1.0 M HCl.

  10. Synthesis and characterization of a novel eco-friendly corrosion inhibition for mild steel in 1 M hydrochloric acid

    PubMed Central

    Al-Amiery, Ahmed A.; Binti Kassim, Fatin A.; Kadhum, Abdul Amir H.; Mohamad, Abu Bakar

    2016-01-01

    The acid corrosion inhibition process of mild steel in 1 M HCl by azelaic acid dihydrazide has been investigated using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, open circuit potential (OCP) and electrochemical frequency modulation (EFM). Azelaic acid dihydrazide was synthesized, and its chemical structure was elucidated and confirmed using spectroscopic techniques (infrared, nuclear magnetic resonance and mass spectroscopy). Potentiodynamic polarization studies indicate that azelaic acid dihydrazide is a mixed-type inhibitor. The inhibition efficiency increases with increased inhibitor concentration and reaches its maximum of 93% at 5 × 10−3 M. The adsorption of the inhibitor on a mild steel surface obeys Langmuir’s adsorption isotherm. The effect of temperature on corrosion behavior in the presence of 5 × 10−3 M inhibitor was studied in the temperature range of 30–60 °C. The results indicated that inhibition efficiencies were enhanced with an increase in concentration of inhibitor and decreased with a rise in temperature. To inspect the surface morphology of inhibitor film on the mild steel surface, scanning electron microscopy (SEM) was used before and after immersion in 1.0 M HCl. PMID:26795066