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Sample records for crack closure analysis

  1. Fatigue Crack Closure Analysis Using Digital Image Correlation

    NASA Technical Reports Server (NTRS)

    Leser, William P.; Newman, John A.; Johnston, William M.

    2010-01-01

    Fatigue crack closure during crack growth testing is analyzed in order to evaluate the critieria of ASTM Standard E647 for measurement of fatigue crack growth rates. Of specific concern is remote closure, which occurs away from the crack tip and is a product of the load history during crack-driving-force-reduction fatigue crack growth testing. Crack closure behavior is characterized using relative displacements determined from a series of high-magnification digital images acquired as the crack is loaded. Changes in the relative displacements of features on opposite sides of the crack are used to generate crack closure data as a function of crack wake position. For the results presented in this paper, remote closure did not affect fatigue crack growth rate measurements when ASTM Standard E647 was strictly followed and only became a problem when testing parameters (e.g., load shed rate, initial crack driving force, etc.) greatly exceeded the guidelines of the accepted standard.

  2. Mechanics of fatigue crack closure

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr. (Editor); Elber, Wolf (Editor)

    1988-01-01

    Papers are presented on plasticity induced crack closure, crack closure in fatigue crack growth, the dependence of crack closure on fatigue loading variables, and a procedure for standardizing crack closure levels. Also considered are a statistical approach to crack closure determination, the crack closure behavior of surface cracks under pure bending, closure measurements on short fatigue cracks, and crack closure under plane strain conditions. Other topics include fatigue crack closure behavior at high stress ratios, the use of acoustic waves for the characterization of closed fatigue cracks, and the influence of fatigue crack wake length and state of stress on crack closure.

  3. Analysis of crack closure under plane strain conditions

    NASA Technical Reports Server (NTRS)

    Fleck, Norman A.; Newman, James C., Jr.

    1988-01-01

    The phenomenon of plasticity-induced crack closure is associated with the development of residual material on the flanks of an advancing fatigue crack. While it is easy to see that this residual material can come from the side faces of a specimen under plane stress conditions, it is difficult to discover the origin of this extra volume of material on the crack flanks when it is assumed that plane deformations occur and plastic flow is incompressible. The purpose of this paper is to determine whether plasticity-induced fatigue crack closure occurs in an elastic-perfectly plastic body under plane strain conditions.

  4. Analysis of crack closure under plane strain conditions

    NASA Technical Reports Server (NTRS)

    Fleck, N. A.; Newman, J. C.

    1986-01-01

    The phenomenon of plasticity-induced crack closure is associated with the development of residual material on the flanks of an advancing fatigue crack. While it is easy to see that this residual material can come from the side faces of a specimen under plane stress conditions, it is difficult to discover the origin of this extra volume of material on the crack flanks when it is assumed that plane deformations occur and plastic flow is incompressible. The purpose of this paper is to determine whether plasticity-induced fatigue crack closure occurs in an elastic-perfectly plastic body under plane strain conditions.

  5. Effect of crack surface geometry on fatigue crack closure

    SciTech Connect

    Drury, W.J.; Gokhale, A.M.; Antolovich, S.D.

    1995-10-01

    The geometry of crack faces often plays a critical role in reducing crack extension forces when crack closure occurs during fatigue crack growth. Most previous studies of fatigue crack closure are concerned with mechanical measure of closure as related to the crack growth rate; very little attention has been given to the geometry of the crack surfaces. The objective is to identify those aspects of crack surface geometry that are important in the closure process, to develop quantitative fractographic techniques to estimate such attributes in a statistically significant and robust manner, and to correlate them to the physical process of crack closure. For this purpose, fatigue crack propagation experiments were performed on a Ni-base superalloy and crack growth rates and crack closure loads were measured. Digital image profilometry and software-based analysis techniques were used for statistically reliable and detailed quantitative characterization of fatigue crack profiles. It is shown that the dimensionless, scale-independent attributes, such a height-to-width ratio of asperities, fractal dimensions, dimensionless roughness parameters, etc., do not represent the aspects of crack geometry that are of primary importance in the crack closure phenomena. Furthermore, it is shown that the scale-dependent characteristics, such as average asperity height, do represent the aspects of crack geometry that play an interactive role in the closure process. These observations have implications concerning the validity of geometry-dependent, closure-based models for fatigue crack growth.

  6. Effect of crack surface geometry on fatigue crack closure

    NASA Astrophysics Data System (ADS)

    Drury, W. J.; Gokhale, Arun M.; Antolovich, S. D.

    1995-10-01

    The geometry of crack faces often plays a critical role in reducing crack extension forces when crack closure occurs during fatigue crack growth. Most previous studies of fatigue crack closure are concerned with mechanical measures of closure as related to the crack growth rate; very little attention has been given to the geometry of the crack surfaces. Our objective is to identify those aspects of crack surface geometry that are important in the closure process, to develop quantitative fractographic techniques to estimate such attributes in a statistically significant and robust manner, and to correlate them to the physical process of crack closure. For this purpose, fatigue crack propagation experiments were performed on a Ni-base superalloy and crack growth rates and crack closure loads were measured. Digital image profilometry and software-based analysis techniques were used for statistically reliable and detailed quantitative characterization of fatigue crack profiles. It is shown that the dimensionless, scale-independent attributes, such as height-to-width ratio of asperities, fractal dimensions, dimensionless roughness parameters, etc., do not represent the aspects of crack geometry that are of primary importance in the crack closure phenomena. Furthermore, it is shown that the scaledependent characteristics, such as average asperity height, do represent the aspects of crack geometry that play an interactive role in the closure process. These observations have implications concerning the validity of geometry-dependent, closure-based models for fatigue crack growth.

  7. Advances in fatigue crack closure measurement and analysis: Second volume. ASTM special technical publication 1343

    SciTech Connect

    McClung, R.C.; Newman, J.C. Jr.

    1999-07-01

    The discovery of the phenomenon of plasticity-induced fatigue crack closure by Elber was truly a landmark event in the study of fatigue crack growth (FCG) and the development of practical engineering methods for fatigue life management. Subsequent research identified other contributing mechanisms for crack closure, including crack surface roughness and oxide debris. Fatigue crack closure is now understood to be an intrinsic feature of crack growth behavior that must be considered to understand or treat many FCG problems, although closure may not be an issue in all problems and does not always provide a complete explanation of crack growth behavior. As the thirtieth anniversary of the Elber discovery approached, the strong, continuing international interest in crack closure prompted the organization of another ASTM symposium. An international audience numbering over sixty-five persons heard thirty papers contributed by authors from twelve different countries, with more than half of the papers originating from outside the United States. This STP volume contains peer-reviewed manuscripts for twenty-seven of those presentations, plus one peer-reviewed paper that could not be presented at the symposium. Topics covered are: Fundamental Studies; Experimental Characterization of Closure; Load History Effects; Surface Roughness Effects; and Closure Effects on Crack Behavior. Separate abstracts were prepared for all 28 papers.

  8. Computed tomography part 3: Volumetric, high-resolution x-ray analysis of fatigue crack closure

    NASA Astrophysics Data System (ADS)

    Stock, S. R.; Guvenilir, A.; Breunig, T. M.; Kinney, J. H.; Nichols, M. C.

    1995-01-01

    The study described illustrates how extremely high-resolution volumetric x-ray computed tomography can be applied to a materials problem. The work also gives an example of what choices must be made to tailor an experiment to the capabilities of a computed tomography system. Tomography is used to reconstruct the volume of material enclosing a fatigue crack in Al-Li2090. From the reconstructed volume, the separations of crack faces are quantified as a function of position within the sample, and, through use of a small load frame designed for use in computed tomography, the changing physical crack closure is measured as a function of applied load. In other words, the rate and amounts of physical crack closure are measured at different points of the unloading portion of a fatigue cycle.

  9. Closure of fatigue cracks at high strains

    NASA Technical Reports Server (NTRS)

    Iyyer, N. S.; Dowling, N. E.

    1985-01-01

    Experiments were conducted on smooth specimens to study the closure behavior of short cracks at high cyclic strains under completely reversed cycling. Testing procedures and methodology, and closure measurement techniques, are described in detail. The strain levels chosen for the study cover from predominantly elastic to grossly plastic strains. Crack closure measurements are made at different crack lengths. The study reveals that, at high strains, cracks close only as the lowest stress level in the cycle is approached. The crack opening is observed to occur in the compressive part of the loading cycle. The applied stress needed to open a short crack under high strain is found to be less than for cracks under small scale yielding. For increased plastic deformations, the value of sigma sub op/sigma sub max is observed to decrease and approaches the value of R. Comparison of the experimental results with existing analysis is made and indicates the limitations of the small scale yielding approach where gross plastic deformation behavior occurs.

  10. Precision measurement of crack closure state with vibrothermography

    NASA Astrophysics Data System (ADS)

    Schiefelbein, Bryan E.; Holland, Stephen D.; Bastawros, Ashraf

    2016-02-01

    Crack closure state is a controlling parameter in Vibrothermographpy testing as well as other Non-Destructive Evaluation (NDE) techniques. The closure phenomenon reduces probability of detection (POD) by reducing the effective crack size. For this reason, understanding and quantifying closure has implications in the field of NDE. Cracks grown under fatigue have unpredictable and diffcult to quantify closure states. We propose a simple model to quantify crack closure and measure residual stress. The analysis is limited to the case of 1D residual loading of a through crack. Extensions can be made to the more applicable semi-elliptical surface crack. This model is introduced to replace the model previously suggested by Renshaw [1]. The model is applied to thermal data taken on rectangular test specimens with fatigue cracks.

  11. Random loading fatigue crack growth: Crack closure considerations

    NASA Technical Reports Server (NTRS)

    Ortiz, Keith

    1987-01-01

    The prediction of fatigue crack growth is an important element of effective fracture control for metallic structures and mechanical components, especially in the aerospace industry. The prediction techniques available and applied today are mostly based on fatigue crack growth measurements determined in constant amplitude testing. However, while many service loadings are constant amplitude, many more loadings are random amplitude. An investigation to determine which statistics of random loadings are relevant to fatigue crack closure was conducted. The fundamentals of random processes and crack closure are briefly reviewed, then the relevance of certain random process parameters to the crack closure calculation are discussed qualitatively. A course for further research is outlined.

  12. Possible disturbance of invariance of fatigue failure curves caused by the phenomenon of crack closure

    SciTech Connect

    Romaniv, O.N.; Lenets, Y.N.; Tkach, A.N.

    1985-05-01

    Despite the large number of works devoted to the analysis and quantitative determination of the influence of crack closure on the indices of cyclic crack resistance of materials, there has not been reliable information on the conditions of occurrence of one mechanism of crack closure or another, and the degree of its influence on the kinetics of fatigue cracks. The results of investigations of fractures in the zones of contact of fatigue crack edges have been limited and unsystematic. In this connection, the purpose of this work is to further develop concepts of the nature of the crack closure phenomenon and its influence on fatigue crack growth.

  13. Effects of thickness on plasticity-induced fatigue crack closure: Analysis and experiment

    SciTech Connect

    Hsu, C.; Chan, K.K.; Yu, J.

    1999-07-01

    The crack-opening stress was measured using a strain gage technique on 7050 aluminum alloy, under constant amplitude and repeated overload. The behavior of crack-opening stress predicted by Newman's FASTRAN-II is consistent with the experimental results for repeated overload. It is also found that the FASTRAN-II program is capable of predicting crack growth on the 7050-T76 aluminum plate and 7050-T76 aluminum plate and 7050-T7452 aluminum hand forging under complex simulated flight loading which contains a significant number of compression cycles.

  14. Modeling the Interactions Between Multiple Crack Closure Mechanisms at Threshold

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Riddell, William T.; Piascik, Robert S.

    2003-01-01

    A fatigue crack closure model is developed that includes interactions between the three closure mechanisms most likely to occur at threshold; plasticity, roughness, and oxide. This model, herein referred to as the CROP model (for Closure, Roughness, Oxide, and Plasticity), also includes the effects of out-of plane cracking and multi-axial loading. These features make the CROP closure model uniquely suited for, but not limited to, threshold applications. Rough cracks are idealized here as two-dimensional sawtooths, whose geometry induces mixed-mode crack- tip stresses. Continuum mechanics and crack-tip dislocation concepts are combined to relate crack face displacements to crack-tip loads. Geometric criteria are used to determine closure loads from crack-face displacements. Finite element results, used to verify model predictions, provide critical information about the locations where crack closure occurs.

  15. Results of the second Round Robin on opening-load measurement conducted by ASTM Task Group E24.04.04 on crack closure measurement and analysis

    SciTech Connect

    Phillips, E.P.

    1993-11-01

    A second experimental Round Robin on the measurement of the crack opening load in fatigue crack growth tests has been completed by the ASTM Task Group E24.04.04 on Crack Closure Measurement and Analysis. Fourteen laboratories participated in the testing of aluminum alloy compact tension specimens. Opening-load measurements were made at three crack lengths during constant Delta K, constant stress ratio tests by most of the participants. Four participants made opening-load measurements during threshold tests. All opening-load measurements were based on the analysis of specimens compliance behavior, where the displacement/strain was measured either at the crack mouth or the mid-height back face location. The Round Robin data were analyzed for opening load using two non-subjective analysis methods: the compliance offset and the correlation coefficient methods. The scatter in the opening load results was significantly reduced when some of the results were excluded from the analysis population based on an accept/reject criterion for raw data quality. The compliance offset and correlation coefficient opening load analysis methods produced similar results for data populations that had been screened to eliminate poor quality data.

  16. Results of the second Round Robin on opening-load measurement conducted by ASTM Task Group E24.04.04 on crack closure measurement and analysis

    NASA Technical Reports Server (NTRS)

    Phillips, E. P.

    1993-01-01

    A second experimental Round Robin on the measurement of the crack opening load in fatigue crack growth tests has been completed by the ASTM Task Group E24.04.04 on Crack Closure Measurement and Analysis. Fourteen laboratories participated in the testing of aluminum alloy compact tension specimens. Opening-load measurements were made at three crack lengths during constant Delta K, constant stress ratio tests by most of the participants. Four participants made opening-load measurements during threshold tests. All opening-load measurements were based on the analysis of specimens compliance behavior, where the displacement/strain was measured either at the crack mouth or the mid-height back face location. The Round Robin data were analyzed for opening load using two non-subjective analysis methods: the compliance offset and the correlation coefficient methods. The scatter in the opening load results was significantly reduced when some of the results were excluded from the analysis population based on an accept/reject criterion for raw data quality. The compliance offset and correlation coefficient opening load analysis methods produced similar results for data populations that had been screened to eliminate poor quality data.

  17. Three-dimensional measurements of fatigue crack closure

    NASA Technical Reports Server (NTRS)

    Ray, S. K.; Grandt, A. F., Jr.

    1984-01-01

    Fatigue crack growth and retardation experiments conducted in polycarbonate test specimen are described. The transparent test material allows optical interferometry measurements of the fatigue crack opening (and closing) profiles. Crack surface displacements are obtained through the specimen thickness and three dimensional aspects of fatigue crack closure are discussed.

  18. Results of the Round Robin on opening-load measurement conducted by ASTM Task Group E24.04.04 on Crack Closure Measurement and Analysis

    NASA Technical Reports Server (NTRS)

    Phillips, Edward P.

    1989-01-01

    An experimental Round Robin on the measurement of the opening load in fatigue crack growth tests was conducted on Crack Closure Measurement and Analysis. The Round Robin evaluated the current level of consistency of opening load measurements among laboratories and to identify causes for observed inconsistency. Eleven laboratories participated in the testing of compact and middle-crack specimens. Opening-load measurements were made for crack growth at two stress-intensity factor levels, three crack lengths, and following an overload. All opening-load measurements were based on the analysis of specimen compliance data. When all of the results reported (from all participants, all measurement methods, and all data analysis methods) for a given test condition were pooled, the range of opening loads was very large--typically spanning the lower half of the fatigue loading cycle. Part of the large scatter in the reported opening-load results was ascribed to consistent differences in results produced by the various methods used to measure specimen compliance and to evaluate the opening load from the compliance data. Another significant portion of the scatter was ascribed to lab-to-lab differences in producing the compliance data when using nominally the same method of measurement.

  19. Modelling and measurement of crack closure and crack growth following overloads and underloads

    NASA Technical Reports Server (NTRS)

    Dexter, R. J.; Hudak, S. J.; Davidson, D. L.

    1989-01-01

    Ignoring crack growth retardation following overloads can result in overly conservative life predictions in structures subjected to variable amplitude fatigue loading. Crack closure is believed to contribute to the crack growth retardation, although the specific closure mechanism is dabatable. The delay period and corresponding crack growth rate transients following overload and overload/underload cycles were systematically measured as a function of load ratio and overload magnitude. These responses are correlated in terms of the local 'driving force' for crack growth, i.e. the effective stress intensity factor range. Experimental results are compared with the predictions of a Dugdale-type (1960) crack closure model, and improvements in the model are suggested.

  20. Simulation of fatigue crack closure behavior under variable-amplitude loading by a 2D finite element analysis based on the most appropriate mesh size concept

    SciTech Connect

    Park, S.J.; Song, J.H.

    1999-07-01

    A two-dimensional elastic-plastic finite element analysis is performed for plane stress conditions with 4-node isoparametric elements to investigate the closure behavior under various variable-amplitude loading, i.e., single overloading, Hi-Lo block loading, and narrow- and wide-band random loading. The closure behavior under single overloading and Hi-Lo block loading can be well simulated by applying the concept of the most appropriate mesh size that will provide numerical results consistent with experimental data under constant-amplitude loading. It is found that the crack opening load under random loading may be predicted approximately by replacing the complicated random load history with the appropriate equivalent, simplified variable load history.

  1. Influence of fatigue crack wake length and state of stress on crack closure

    NASA Technical Reports Server (NTRS)

    Telesman, J.; Fisher, D. M.

    1986-01-01

    The location of crack closure with respect to crack wake and specimen thickness under different loading conditions was determined. The rate of increase of K sub CL in the crack wake was found to be significantly higher for plasticity induced closure in comparison to roughness induced closure. Roughness induced closure was uniform throughout the thickness of the specimen while plasticity induced closure levels were 50 percent higher in the near surface region than in the midthickness. The influence of state of stress on low-high load interaction effects was also examined. Load interaction effects differed depending upon the state of stress and were explained in terms of delta K sub eff.

  2. On the location of crack closure and the threshold condition for fatigue crack growth

    SciTech Connect

    Zaiken, E.; Ritchie, R.O.

    1984-08-01

    These experiments on ingot aluminum alloys provide further confirmation that the development of a threshold for the growth of long fatigue cracks is primarily associated with a reduction in local crack driving force due to crack closure in the wake of the crack tip. Moreover, based on studies of the change in K /SUB c1/ during progressive removal of the wake at threshold levels, it appears that although such closure is fairly evenly distributed over most of the crack length, more than 40% of the closure is confined to the near-tip region.

  3. Fracture mechanics analyses of partial crack closure in shell structures

    NASA Astrophysics Data System (ADS)

    Zhao, Jun

    2007-12-01

    This thesis presents the theoretical and finite element analyses of crack-face closure behavior in shells and its effect on the stress intensity factor under a bending load condition. Various shell geometries, such as spherical shell, cylindrical shell containing an axial crack, cylindrical shell containing a circumferential crack and shell with double curvatures, are all studied. In addition, the influence of material orthotropy on the crack closure effect in shells is also considered. The theoretical formulation is developed based on the shallow shell theory of Delale and Erdogan, incorporating the effect of crack-face closure at the compressive edges. The line-contact assumption, simulating the crack-face closure at the compressive edges, is employed so that the contact force at the closure edges is introduced, which can be translated to the mid-plane of the shell, accompanied by an additional distributed bending moment. The unknown contact force is computed by solving a mixed-boundary value problem iteratively, that is, along the crack length, either the normal displacement of the crack face at the compressive edges is equal to zero or the contact pressure is equal to zero. It is found that due to the curvature effects crack closure may not always occur on the entire length of the crack, depending on the direction of the bending load and the geometry of the shell. The crack-face closure influences significantly the magnitude of the stress intensity factors; it increases the membrane component but decreases the bending component. The maximum stress intensity factor is reduced by the crack-face closure. The significant influence of geometry and material orthotropy on rack closure behavior in shells is also predicted based on the analytical solutions. Three-dimensional FEA is performed to validate the theoretical solutions. It demonstrates that the crack face closure occurs actually over an area, not on a line, but the theoretical solutions of the stress intensity

  4. The application of Newman crack-closure model to predicting fatigue crack growth

    NASA Technical Reports Server (NTRS)

    Si, Erjian

    1994-01-01

    Newman crack-closure model and the relevant crack growth program were applied to the analysis of crack growth under constant amplitude and aircraft spectrum loading on a number of aluminum alloy materials. The analysis was performed for available test data of 2219-T851, 2024-T3, 2024-T351, 7075-T651, 2324-T39, and 7150-T651 aluminum materials. The results showed that the constraint factor is a significant factor in the method. The determination of the constraint factor is discussed. For constant amplitude loading, satisfactory crack growth lives could be predicted. For the above aluminum specimens, the ratio of predicted to experimental lives, Np/Nt, ranged from 0.74 to 1.36. The mean value of Np/Nt was 0.97. For a specified complex spectrum loading, predicted crack growth lives are not in very good agreement with the test data. Further effort is needed to correctly simulate the transition between plane strain and plane stress conditions, existing near the crack tip.

  5. The application of Newman crack-closure model to predicting fatigue crack growth

    NASA Astrophysics Data System (ADS)

    Si, Erjian

    1994-09-01

    Newman crack-closure model and the relevant crack growth program were applied to the analysis of crack growth under constant amplitude and aircraft spectrum loading on a number of aluminum alloy materials. The analysis was performed for available test data of 2219-T851, 2024-T3, 2024-T351, 7075-T651, 2324-T39, and 7150-T651 aluminum materials. The results showed that the constraint factor is a significant factor in the method. The determination of the constraint factor is discussed. For constant amplitude loading, satisfactory crack growth lives could be predicted. For the above aluminum specimens, the ratio of predicted to experimental lives, Np/Nt, ranged from 0.74 to 1.36. The mean value of Np/Nt was 0.97. For a specified complex spectrum loading, predicted crack growth lives are not in very good agreement with the test data. Further effort is needed to correctly simulate the transition between plane strain and plane stress conditions, existing near the crack tip.

  6. Crack-growth analysis

    NASA Technical Reports Server (NTRS)

    Bianca, C.; Creager, M.

    1976-01-01

    Flexible, adaptable, integrative routine, computer program incorporates Collipriest-Ehret and Paris-Forman equations. Calculates growth from initial defect size and terminates calculation when crack is sufficiently large for critical condition. Wheeler, Willenborg, and Grumman Closure models are available.

  7. Fatigue crack closure behavior at high stress ratios

    NASA Technical Reports Server (NTRS)

    Turner, C. Christopher; Carman, C. Davis; Hillberry, Ben M.

    1988-01-01

    Fatigue crack delay behavior at high stress ratio caused by single peak overloads was investigated in two thicknesses of 7475-T731 aluminum alloy. Closure measurements indicated no closure occurred before or throughout the overload plastic zones following the overload. This was further substantiated by comparing the specimen compliance following the overload with the compliance of a low R ratio test when the crack was fully open. Scanning electron microscope studies revealed that crack tunneling and possibly reinitiation of the crack occurred, most likely a result of crack-tip blunting. The number of delay cycles was greater for the thinner mixed mode stress state specimen than for the thicker plane strain stress state specimen, which is similar to low R ratio test results and may be due to a larger plastic zone for the mixed mode cased.

  8. Influence of load interactions on crack growth as related to state of stress and crack closure

    NASA Technical Reports Server (NTRS)

    Telesman, J.

    1985-01-01

    Fatigue crack propagation (FCP) after an application of a low-high loading sequence was investigated as a function of specimen thickness and crack closure. No load interaction effects were detected for specimens in a predominant plane strain state. However, for the plane stress specimens, initially high FCP rates after transition to a higher stress intensity range were observed. The difference in observed behavior was explained by examining the effect of the resulting closure stress intensity values on the effective stress intensity range.

  9. A crack-closure model for predicting fatigue-crack growth under aircraft spectrum loading

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1981-01-01

    The development and application of an analytical model of cycle crack growth is presented that includes the effects of crack closure. The model was used to correlate crack growth rates under constant amplitude loading and to predict crack growth under aircraft spectrum loading on 2219-T851 aluminum alloy sheet material. The predicted crack growth lives agreed well with experimental data. The ratio of predicted to experimental lives ranged from 0.66 to 1.48. These predictions were made using data from an ASTM E24.06.01 Round Robin.

  10. Fatigue-Crack-Growth Structural Analysis

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1986-01-01

    Elastic and plastic deformations calculated under variety of loading conditions. Prediction of fatigue-crack-growth lives made with FatigueCrack-Growth Structural Analysis (FASTRAN) computer program. As cyclic loads are applied to initial crack configuration, FASTRAN predicts crack length and other parameters until complete break occurs. Loads are tensile or compressive and of variable or constant amplitude. FASTRAN incorporates linear-elastic fracture mechanics with modifications of load-interaction effects caused by crack closure. FASTRAN considered research tool, because of lengthy calculation times. FASTRAN written in FORTRAN IV for batch execution.

  11. Analyses of Fatigue Crack Growth and Closure Near Threshold Conditions for Large-Crack Behavior

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1999-01-01

    A plasticity-induced crack-closure model was used to study fatigue crack growth and closure in thin 2024-T3 aluminum alloy under constant-R and constant-K(sub max) threshold testing procedures. Two methods of calculating crack-opening stresses were compared. One method was based on a contact-K analyses and the other on crack-opening-displacement (COD) analyses. These methods gave nearly identical results under constant-amplitude loading, but under threshold simulations the contact-K analyses gave lower opening stresses than the contact COD method. Crack-growth predictions tend to support the use of contact-K analyses. Crack-growth simulations showed that remote closure can cause a rapid rise in opening stresses in the near threshold regime for low-constraint and high applied stress levels. Under low applied stress levels and high constraint, a rise in opening stresses was not observed near threshold conditions. But crack-tip-opening displacement (CTOD) were of the order of measured oxide thicknesses in the 2024 alloy under constant-R simulations. In contrast, under constant-K(sub max) testing the CTOD near threshold conditions were an order-of-magnitude larger than measured oxide thicknesses. Residual-plastic deformations under both constant-R and constant-K(sub max) threshold simulations were several times larger than the expected oxide thicknesses. Thus, residual-plastic deformations, in addition to oxide and roughness, play an integral part in threshold development.

  12. Crack-closure and crack-growth measurements in surface-flawed titanium alloy Ti6Al-4V

    NASA Technical Reports Server (NTRS)

    Elber, W.

    1975-01-01

    The crack-closure and crack-growth characteristics of the titanium alloy Ti-6Al-4V were determined experimentally on surface-flawed plate specimens. Under cyclic loading from zero to tension, cracks deeper than 1 mm opened at approximately 50 percent of the maximum load. Cracks shallower than 1 mm opened at higher loads. The correlation between crack-growth rate and the total stress-intensity range showed a lower threshold behavior. This behavior was attributed to the high crack-opening loads at short cracks because the lower threshold was much less evident in correlations between the crack-growth rates and the effective stress-intensity range.

  13. Floating Node Method and Virtual Crack Closure Technique for Modeling Matrix Cracking-Delamination Migration

    NASA Technical Reports Server (NTRS)

    DeCarvalho, Nelson V.; Chen, B. Y.; Pinho, Silvestre T.; Baiz, P. M.; Ratcliffe, James G.; Tay, T. E.

    2013-01-01

    A novel approach is proposed for high-fidelity modeling of progressive damage and failure in composite materials that combines the Floating Node Method (FNM) and the Virtual Crack Closure Technique (VCCT) to represent multiple interacting failure mechanisms in a mesh-independent fashion. In this study, the approach is applied to the modeling of delamination migration in cross-ply tape laminates. Delamination, matrix cracking, and migration are all modeled using fracture mechanics based failure and migration criteria. The methodology proposed shows very good qualitative and quantitative agreement with experiments.

  14. Floating Node Method and Virtual Crack Closure Technique for Modeling Matrix Cracking-Delamination Interaction

    NASA Technical Reports Server (NTRS)

    DeCarvalho, N. V.; Chen, B. Y.; Pinho, S. T.; Baiz, P. M.; Ratcliffe, J. G.; Tay, T. E.

    2013-01-01

    A novel approach is proposed for high-fidelity modeling of progressive damage and failure in composite materials that combines the Floating Node Method (FNM) and the Virtual Crack Closure Technique (VCCT) to represent multiple interacting failure mechanisms in a mesh-independent fashion. In this study, the approach is applied to the modeling of delamination migration in cross-ply tape laminates. Delamination, matrix cracking, and migration are all modeled using fracture mechanics based failure and migration criteria. The methodology proposed shows very good qualitative and quantitative agreement with experiments.

  15. A study of fatigue crack closure using electric potential and compliance techniques

    NASA Technical Reports Server (NTRS)

    Clarke, C. K.; Cassatt, G. C.

    1976-01-01

    Compared are closure data produced on the same specimen by the crack tip compliance gage and electric potential techniques. Experiments on 7075-T651 aluminum center cracked panels produced equivalent results on closure using the two techniques. The results also indicated that closure is a function of stress ratio, specimen thickness and maximum applied stress intensity. Maximum stress intensity had a strong effect on closure in the range of applied stresses used. This dependence of closure on specimen thickness and maximum stress intensity accounts for many of the discrepencies in closure behavior reported in the literature.

  16. An Evaluation of the Plasticity-Induced Crack-Closure Concept and Measurement Methods

    NASA Technical Reports Server (NTRS)

    Newman, James C., Jr.

    1998-01-01

    An assessment of the plasticity-induced crack-closure concept is made, in light of some of the questions that have been raised on the validity of the concept, and the assumptions that have been made concerning crack-dp damage below the crack-opening stress. The impact of using other crack-tip parameters, such as the cyclic crack-tip displacement, to model crack-growth rate behavior was studied. Crack-growth simulations, using a crack-closure model, showed a close relation between traditional Delta K eff, and the cyclic crack-tip displacement (Delta eff) for an aluminum alloy and a steel. Evaluations of the cyclic hysteresis energy demonstrated that the cyclic plastic damage below the crack-opening stress was negligible in the Paris crack-growth regime. Some of the standard and newly proposed remote measurement methods to determine the 'effective' crack-tip driving parameter were evaluated on middle-crack tension specimens. A potential source of the Kmax effect on crack-growth rates was studied on an aluminum alloy. Results showed that the ratio of Kmax to Kc had a strong effect on crack-growth rates at high stress ratios and at low stress ratios for very high stress levels. The crack-closure concept and the traditional crack-growth rate equations were able to correlate and predict crack-growth rates under these extreme conditions.

  17. The influence of crack closure on fatigue crack growth thresholds in 2024-T3 aluminum alloy

    NASA Technical Reports Server (NTRS)

    Phillips, Edward P.

    1988-01-01

    Crack opening loads were determined in load-shedding fatigue crack growth threshold tests on 2024-T3 aluminum alloy at stress ratios R of -2, -1, 0, 0.33, 0.5, and 0.7. The effects of load-shedding procedure and rate were investigated. Values of threshold Delta-K were found to vary significantly with R, whereas values of threshold effective Delta-K did not. That is, the variation of threshold Delta-K with R was almost completely explained by accounting for the measured variation in crack opening load behavior with R. The load-shedding guidelines of ASTM Test Method for Measurement of Fatigue Crack Growth (E 647) produced a threshold Delta-K value for R = 0.7 that was in agreement with the value determined using a procedure that should minimize closure effects. At both R = 0 and R = 0.7, high load-shedding rates produced high values of threshold Delta-K caused by large closure effects.

  18. Analytical and Experimental Study of Near-Threshold Interactions Between Crack Closure Mechanisms

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Riddell, William T.; Piascik, Robert S.

    2003-01-01

    The results of an analytical closure model that considers contributions and interactions between plasticity-, roughness-, and oxide-induced crack closure mechanisms are presented and compared with experimental data. The analytical model is shown to provide a good description of the combined influences of crack roughness, oxide debris, and plasticity in the near-threshold regime. Furthermore, analytical results indicate that closure mechanisms interact in a non-linear manner such that the total amount of closure is not the sum of closure contributions for each mechanism.

  19. Through-the-thickness fatigue crack closure behavior in an aluminum alloy

    NASA Technical Reports Server (NTRS)

    Dawicke, D. S.; Newman, J. C., Jr.; Grandt, A. F., Jr.

    1990-01-01

    The variation in fatigue crack closure behavior across the thickness of aluminum alloy specimens was investigated. The specimen geometries examined were the middle crack tension M(T) and compact tension C(T). The fatigue crack closure behavior was determined using remote displacement and strain gages, near tip strain gages, and fatigue striations. A hybrid experimental/numerical method was also used to infer the crack opening loads. The results indicate a variation in crack opening load, of 0.2 in the specimen interior to 0.4 to 0.5 at the surface.

  20. Effects of Crack Closure and Cyclic Deformation on Thermomechanical Fatigue Crack Growth of a Near α Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Prasad, Kartik; Kumar, Vikas; Bhanu Sankara Rao, K.; Sundararaman, M.

    2016-04-01

    In this study, closure corrected in-phase (IP) and out-of-phase (OP) thermomechanical fatigue crack growth rates at two temperature intervals viz. 573 K to 723 K (300 °C to 450 °C) and 723 K to 873 K (450 °C to 600 °C) of Timetal 834 near α titanium alloy are presented. It is found that closure mechanisms significantly influence the stage I crack growth behavior. Surface roughness-induced crack closure (RICC) predominantly modifies the crack growth rate of near-threshold region at 573 K to 723 K (300 °C to 450 °C) test conditions. However, oxide-induced crack closure further strengthens RICC at 723 K to 873 K (450 °C to 600 °C) TMF loading. In stage II crack growth behavior, the alloy shows higher crack growth rates at 723 K to 873 K (450 °C to 600 °C) OP-TMF loading which is attributed to the combined effect of cyclic hardening occurring at the crack tip and weakening of interlamellar regions due to oxidation.

  1. Effects of Crack Closure and Cyclic Deformation on Thermomechanical Fatigue Crack Growth of a Near α Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Prasad, Kartik; Kumar, Vikas; Bhanu Sankara Rao, K.; Sundararaman, M.

    2016-07-01

    In this study, closure corrected in-phase (IP) and out-of-phase (OP) thermomechanical fatigue crack growth rates at two temperature intervals viz. 573 K to 723 K (300 °C to 450 °C) and 723 K to 873 K (450 °C to 600 °C) of Timetal 834 near α titanium alloy are presented. It is found that closure mechanisms significantly influence the stage I crack growth behavior. Surface roughness-induced crack closure (RICC) predominantly modifies the crack growth rate of near-threshold region at 573 K to 723 K (300 °C to 450 °C) test conditions. However, oxide-induced crack closure further strengthens RICC at 723 K to 873 K (450 °C to 600 °C) TMF loading. In stage II crack growth behavior, the alloy shows higher crack growth rates at 723 K to 873 K (450 °C to 600 °C) OP-TMF loading which is attributed to the combined effect of cyclic hardening occurring at the crack tip and weakening of interlamellar regions due to oxidation.

  2. A study of fatigue crack closure using electric potential and compliance techniques

    NASA Technical Reports Server (NTRS)

    Clarke, C. K.; Cassatt, G. C.

    1977-01-01

    The objective of this study was to compare closure data obtained on the same specimen with crack tip compliance gage and electric potential techniques. Equivalent results on closure using the two techniques were obtained on 7075-T651 aluminum center cracked panels. The results also indicated that closure was a function of stress ratio, specimen thickness and maximum applied stress intensity. Maximum stress intensity had a particularly strong effect on closure in the range of applied stresses used. This observed dependence of closure on specimen thickness and maximum stress intensity should account for many of the discrepancies in closure behavior found in the literature. Observations on potential system behavior during closure measurements are also reported.

  3. A new system for crack closure of cementitious materials using shrinkable polymers

    SciTech Connect

    Jefferson, Anthony; Joseph, Christopher; Lark, Robert; Isaacs, Ben; Dunn, Simon; Weager, Brendon

    2010-05-15

    This paper presents details of an original crack-closure system for cementitious materials using shrinkable polymer tendons. The system involves the incorporation of unbonded pre-oriented polymer tendons in cementitious beams. Crack closure is achieved by thermally activating the shrinkage mechanism of the restrained polymer tendons after the cement-based material has undergone initial curing. The feasibility of the system is demonstrated in a series of small scale experiments on pre-cracked prismatic mortar specimens. The results from these tests show that, upon activation, the polymer tendon completely closes the preformed macro-cracks and imparts a significant stress across the crack faces. The potential of the system to enhance the natural autogenous crack healing process and generally improve the durability of concrete structures is addressed.

  4. Crack spectra analysis

    SciTech Connect

    Tiernan, M.

    1980-09-01

    Crack spectra derived from velocity data have been shown to exhibit systematics which reflect microstructural and textural differences between samples (Warren and Tiernan, 1980). Further research into both properties and information content of crack spectra have yielded the following: Spectral features are reproducible even at low pressures; certain observed spectral features may correspond to non-in-situ crack populations created during sample retrieval; the functional form of a crack spectra may be diagnostic of the sample's grain texture; hysteresis is observed in crack spectra between up and down pressure runs - it may be due to friction between the faces of closed crack populations.

  5. Estimation of crack closure stresses for in situ toughened silicon nitride with 8 wt pct scandia

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Salem, Jonathan A.; Sanders, William A.

    1992-01-01

    An 8-wt pct-scandia silicon nitride with an elongated grain structure was fabricated. The material exhibited high fracture toughness and a rising R-curve as measured by the indentation strength technique. The 'toughening' exponent m was found to be m about 0.1. The high fracture toughness and R-curve behavior was attributed mainly to bridging of the crack faces by the elongated grains. The crack closure (bridging) stress distribution in the wake region of the crack tip was estimated as a function of crack size from the R-curve data, with an arbitrarily assumed distribution function.

  6. Fatigue crack growth rate of Ti-6Al-4V considering the effects of fracture toughness and crack closure

    NASA Astrophysics Data System (ADS)

    Zhang, Junhong; Yang, Shuo; Lin, Jiewei

    2015-03-01

    Fatigue fracture is one of the main failure modes of Ti-6Al-4V alloy, fracture toughness and crack closure have strong effects on the fatigue crack growth(FCG) rate of Ti-6Al-4V alloy. The FCG rate of Ti-6Al-4V is investigated by using experimental and analytical methods. The effects of stress ratio, crack closure and fracture toughness on the FCG rate are studied and discussed. A modified prediction model of the FCG rate is proposed, and the relationship between the fracture toughness and the stress intensity factor(SIF) range is redefined by introducing a correcting coefficient. Notched plate fatigue tests (including the fracture toughness test and the FCG rate test) are conducted to investigate the influence of affecting factors on the FCG rate. Comparisons between the predicted results of the proposed model, the Paris model, the Walker model, the Sadananda model, and the experimental data show that the proposed model gives the best agreement with the test data particularly in the near-threshold region and the Paris region, and the corresponding calculated fatigue life is also accurate in the same regions. By considering the effects of fracture toughness and crack closure, the novel FCG rate prediction model not only improves the estimating accuracy, but also extends the adaptability of the FCG rate prediction model in engineering.

  7. Elasto-plastic bending of cracked plates, including the effects of crack closure. Ph.D. Thesis

    NASA Technical Reports Server (NTRS)

    Jones, D. P.

    1972-01-01

    A capability for solving elasto-plastic plate bending problems is developed using assumptions consistent with Kirchhoff plate theory. Both bending and extensional modes of deformation are admitted with the two modes becoming coupled as yielding proceeds. Equilibrium solutions are obtained numerically by determination of the stationary point of a functional which is analogous to the potential strain energy. The stationary value of the functional for each load increment is efficiently obtained through use of the conjugate gradient. This technique is applied to the problem of a large centrally through cracked plate subject to remote circular bending. Comparison is drawn between two cases of the bending problem. The first neglects the possibility of crack face interference with bending, and the second includes a kinematic prohibition against the crack face from passing through the symmetry plane. Results are reported which isolate the effects of elastoplastic flow and crack closure.

  8. Effect of closure of collinear cracks on the stress-strain state and the limiting equilibrium of bent shallow shells

    NASA Astrophysics Data System (ADS)

    Shatskii, I. P.; Makoviichuk, N. V.

    2011-05-01

    The problem of closure of collinear cracks during bending of a shallow shell is considered within the framework of the Kirchhoff theory. Crack closure is described using the model of contact along a line on one of the shell faces. Strain and moment intensity factors and fracture load are studied as functions of shell curvature and defect location, and the distribution of contact forces along the cracks is investigated.

  9. Discrete crack growth analysis methodology for through cracks in pressurized fuselage structures

    NASA Technical Reports Server (NTRS)

    Potyondy, David O.; Wawrzynek, Paul A.; Ingraffea, Anthony R.

    1994-01-01

    A methodology for simulating the growth of long through cracks in the skin of pressurized aircraft fuselage structures is described. Crack trajectories are allowed to be arbitrary and are computed as part of the simulation. The interaction between the mechanical loads acting on the superstructure and the local structural response near the crack tips is accounted for by employing a hierarchical modeling strategy. The structural response for each cracked configuration is obtained using a geometrically nonlinear shell finite element analysis procedure. Four stress intensity factors, two for membrane behavior and two for bending using Kirchhoff plate theory, are computed using an extension of the modified crack closure integral method. Crack trajectories are determined by applying the maximum tangential stress criterion. Crack growth results in localized mesh deletion, and the deletion regions are remeshed automatically using a newly developed all-quadrilateral meshing algorithm. The effectiveness of the methodology and its applicability to performing practical analyses of realistic structures is demonstrated by simulating curvilinear crack growth in a fuselage panel that is representative of a typical narrow-body aircraft. The predicted crack trajectory and fatigue life compare well with measurements of these same quantities from a full-scale pressurized panel test.

  10. Discrete crack growth analysis methodology for through cracks in pressurized fuselage structures

    NASA Astrophysics Data System (ADS)

    Potyondy, David O.; Wawrzynek, Paul A.; Ingraffea, Anthony R.

    1995-05-01

    A methodology for simulating the growth of long through cracks in the skin of pressurized aircraft fuselage structures is described. Crack trajectories are allowed to be arbitrary and are computed as part of the simulation. The interaction between the mechanical loads acting on the superstructure and the local structural response near the crack tips is accounted for by employing a hierarchical modelling strategy. The structural response for each cracked configuration is obtained using a geometrically non-linear shell finite element analysis procedure. Four stress intensity factors, two for membrane behavior and two for bending using Kirchhoff plate theory, are computed using an extension of the modified crack closure integral method. Crack trajectories are determined by applying the maximum tangential stress criterion. Crack growth results in localized mesh deletion, and the deletion regions are remeshed automatically using a newly developed all-quadrilateral meshing algorithm. The effectiveness of the methodology, and its applicability to performing practical analyses of realistic structures, is demonstrated by simulating curvilinear crack growth in a fuselage panel that is representative of a typical narrow-body aircraft. The predicted crack trajectory and fatigue life compare well with measurements of these same quantities from a full-scale pressurized panel test.

  11. Discrete crack growth analysis methodology for through cracks in pressurized fuselage structures

    NASA Astrophysics Data System (ADS)

    Potyondy, David O.; Wawrzynek, Paul A.; Ingraffea, Anthony R.

    1994-09-01

    A methodology for simulating the growth of long through cracks in the skin of pressurized aircraft fuselage structures is described. Crack trajectories are allowed to be arbitrary and are computed as part of the simulation. The interaction between the mechanical loads acting on the superstructure and the local structural response near the crack tips is accounted for by employing a hierarchical modeling strategy. The structural response for each cracked configuration is obtained using a geometrically nonlinear shell finite element analysis procedure. Four stress intensity factors, two for membrane behavior and two for bending using Kirchhoff plate theory, are computed using an extension of the modified crack closure integral method. Crack trajectories are determined by applying the maximum tangential stress criterion. Crack growth results in localized mesh deletion, and the deletion regions are remeshed automatically using a newly developed all-quadrilateral meshing algorithm. The effectiveness of the methodology and its applicability to performing practical analyses of realistic structures is demonstrated by simulating curvilinear crack growth in a fuselage panel that is representative of a typical narrow-body aircraft. The predicted crack trajectory and fatigue life compare well with measurements of these same quantities from a full-scale pressurized panel test.

  12. A method for the analysis of the growth of short fatigue cracks

    SciTech Connect

    McEvily, A.J.; Shin, Y.S.

    1995-10-01

    A method for the analysis of the fatigue crack growth rate for short cracks has been developed and is applied to the case of fatigue crack growth of short surface cracks in a 1045 carbon steel. The method entails three modifications to standard LEFM procedures. These modifications include the use of a material constant to bridge between smooth and cracked specimen behavior, consideration of the plastic zone size to crack length ratio, and incorporation of the development of crack closure. Comparisons are made between calculations based upon this approach and experimental data.

  13. Detection of Cracking Levels in Brittle Rocks by Parametric Analysis of the Acoustic Emission Signals

    NASA Astrophysics Data System (ADS)

    Moradian, Zabihallah; Einstein, Herbert H.; Ballivy, Gerard

    2016-03-01

    Determination of the cracking levels during the crack propagation is one of the key challenges in the field of fracture mechanics of rocks. Acoustic emission (AE) is a technique that has been used to detect cracks as they occur across the specimen. Parametric analysis of AE signals and correlating these parameters (e.g., hits and energy) to stress-strain plots of rocks let us detect cracking levels properly. The number of AE hits is related to the number of cracks, and the AE energy is related to magnitude of the cracking event. For a full understanding of the fracture process in brittle rocks, prismatic specimens of granite containing pre-existing flaws have been tested in uniaxial compression tests, and their cracking process was monitored with both AE and high-speed video imaging. In this paper, the characteristics of the AE parameters and the evolution of cracking sequences are analyzed for every cracking level. Based on micro- and macro-crack damage, a classification of cracking levels is introduced. This classification contains eight stages (1) crack closure, (2) linear elastic deformation, (3) micro-crack initiation (white patch initiation), (4) micro-crack growth (stable crack growth), (5) micro-crack coalescence (macro-crack initiation), (6) macro-crack growth (unstable crack growth), (7) macro-crack coalescence and (8) failure.

  14. Numerical Modeling of the Surface Fatigue Crack Propagation Including the Closure Effect

    NASA Astrophysics Data System (ADS)

    Guchinsky, Ruslan; Petinov, Sergei

    2016-01-01

    Presently modeling of surface fatigue crack growth for residual life assessment of structural elements is almost entirely based on application of the Linear Elastic Fracture Mechanics (LEFM). Generally, it is assumed that the crack front does not essentially change its shape, although it is not always confirmed by experiment. Furthermore, LEFM approach cannot be applied when the stress singularity vanishes due to material plasticity, one of the leading factors associated with the material degradation and fracture. Also, evaluation of stress intensity factors meets difficulties associated with changes in the stress state along the crack front circumference. An approach proposed for simulation the evolution of surface cracks based on application of the Strain-life criterion for fatigue failure and of the finite element modeling of damage accumulation. It takes into account the crack closure effect, the nonlinear behavior of damage accumulation and material compliance increasing due to the damage advance. The damage accumulation technique was applied to model the semi-elliptical crack growth from the initial defect in the steel compact specimen. The results of simulation are in good agreement with the published experimental data.

  15. Local crack closure measurements: Development of a measurement system using computer vision and a far-field microscope

    SciTech Connect

    Sutton, M.A.; Zhao, W.; McNeill, S.R.; Helm, J.D.; Piascik, R.S.; Riddell, W.T.

    1999-07-01

    An accurate and relatively simple methodology for estimating crack closure loads has been developed. Using this method, measurements may be taken at a user-specified position behind the crack tip during the entire fatigue crack growth process. The methodology has three distinct components: (a) an imaging system having adequate magnification with minimal distortion, (b) a simple, Windows-based procedure for image acquisition and image analysis, and (c) techniques for applying a random, high contrast pattern on the specimen's surface. To meet the imaging requirements, a far-field microscope objective capable of high magnifications was employed to image small regions on the order of 0.5 mm by 0.5 mm. The regions were near the crack tip. To meet the requirements of a user-friendly system, a Windows-based data-acquisition interface was developed to run the system on a common PC. Using the interface, images are acquired automatically during a loading/unloading cycle and stored digitally. Image analysis is performed on the saved images to rapidly obtain the crack opening displacement as a function of load; these data are used to estimate the crack closure load. Finally, two methodologies for applying a random, high-contrast pattern with average sizes of 4 to 20 {micro}m were developed. The first method uses 11 {micro}m filter paper and a low-pressure compressed air supply to apply small particles of photocopier toner powder to the surface of the specimen. The second method uses contact lithography to achieve a random pattern with smaller feature sizes, on the order of 2 to 8 {micro}m. Baseline tests of the overall system have demonstrated that it is both easy to use and accurate. Specifically, (a) the PC interface has demonstrated that images can be acquired automatically while the loading frame is cycling at 0.01 Hz, and (b) the crack tip opening displacement data have been shown to have errors on the order of 0.05 pixels for the toner powder patterns, corresponding to

  16. On the measurement of the crack tip stress field as a means of determining Delta K(sub eff) under conditions of fatigue crack closure

    NASA Technical Reports Server (NTRS)

    Wallhead, Ian R.; Edwards, Lyndon; Poole, Peter

    1994-01-01

    The optical method of caustics has been successfully extended to enable stress intensity factors as low as 1MPa square root of m to be determined accurately for central fatigue cracks in 2024-T3 aluminium alloy test panels. The feasibility of using this technique to study crack closure, and to determine the effective stress intensity factor range, Delta K(sub eff), has been investigated. Comparisons have been made between the measured values of stress intensity factor, K(sub caus), and corresponding theoretical values, K(sub theo), for a range of fatigue cracks grown under different loading conditions. The values of K(sub caus) and K(sub theo) were in good agreement at maximum stress, where the cracks are fully open, while K(sub caus) exceeded K(sub theo) at minimum stress, due to crack closure. However, the levels of crack closure and values of Delta K(sub eff) obtained could not account for the variations of crack growth rate with loading conditions. It is concluded that the values of Delta K(sub eff), based on caustic measurements in a 1/square root of r stress field well outside the plastic zone, do not fully reflect local conditions which control crack tip behavior.

  17. An analytical model which combines roughness- and plasticity- induced fatigue crack closure

    NASA Astrophysics Data System (ADS)

    Chen, Nong

    In this study an analytical PICC-RICC Model was developed to describe better the near-threshold fatigue behavior. The PICC-RICC Model was built upon a strip-yield type PICC model originally proposed by Newman and later modified by Hou and Lawrence. A zigzag crack growth path was introduced to simulate surface roughness. The two opposing crack surfaces were considered to be translated and thus mismatched by the mixed-mode displacements occurring near the deflected crack tip. The model is powerful and unique in that it combines the effects of RICC and PICC. Thus, the gradual transition from RICC to PICC dominated crack closure is handled naturally by this model. The influences of the geometrical features of the surface roughness, R-ratio and the cyclic load range on RICC were examined using the PICC-RICC Model. Near-threshold fatigue behavior of various materials was predicted. The effect of microstructure on the RICC level was studied. The predicted results compared favorably with experimental data. The fatigue notch size effect was investigated using the PICC-RICC model. The initial crack length (asb{i}) for propagation was estimated. The predicted notch fatigue strength compared favorably with the Initiation-Propagation (I-P) Model prediction and test data. The existence of a "worst case notch" previously postulated using the I-P Model was confirmed.

  18. Simulation of partial closure of a crack-like cavity with cohesion between the faces in an isotropic medium

    NASA Astrophysics Data System (ADS)

    Mirsalimov, V. M.; Rustamov, B. E.

    2013-11-01

    A mathematical model for the closure of a crack-like cavity with cohesive end zones in an isotropic medium is constructed using methods of elastic theory. It is assumed that the interaction between the surfaces of the crack-like cavity under the action of body and surface forces can lead to the formation of contact zones on their surfaces. Determination of the unknown parameters characterizing the closure of the crack-like cavity reduces to a system of singular integrodifferential equations. The integral equations are converted to a system of nonlinear algebraic equations which is solved by the method of successive approximations. The contact stresses, the interaction forces between the faces of the crack-like cavity, and the size of the contact zone in which the faces of the crack-like cavities are closed are determined.

  19. Damage analysis of a crack layer

    NASA Technical Reports Server (NTRS)

    Botsis, J.

    1989-01-01

    Damage analysis of a crack layer in polystyrene is carried out by employing optical microscopy and principles of quantitative stereology. The results show that, within the quasistatic phase of crack layer propagation, the average crazing density, along the trailing edge of the active zone, is constant. This is consistent with a self-similarity hypothesis of damage evolution employed by the crack layer theory. The average crazing densities within the active zone and along its trailing edge are found to be practically equal. A layer of constant crazing density, adjacent to the crack planes, accompanies the crack during its quasi-static growth. This suggests that: (1) a certain level of crazing density should be reached, around the crack tip, prior to crack advance; (2) the specific energy, associated with this 'core' of damage, could be considered as a Griffith's type energy. The results are in favor of certain hypothesis adopted by the crack layer theory.

  20. Optical methods of stress analysis applied to cracked components

    NASA Technical Reports Server (NTRS)

    Smith, C. W.

    1991-01-01

    After briefly describing the principles of frozen stress photoelastic and moire interferometric analyses, and the corresponding algorithms for converting optical data from each method into stress intensity factors (SIF), the methods are applied to the determination of crack shapes, SIF determination, crack closure displacement fields, and pre-crack damage mechanisms in typical aircraft component configurations.

  1. Application of a substructuring technique to the problem of crack extension and closure

    NASA Technical Reports Server (NTRS)

    Armen, H., Jr.

    1974-01-01

    A substructuring technique, originally developed for the efficient reanalysis of structures, is incorporated into the methodology associated with the plastic analysis of structures. An existing finite-element computer program that accounts for elastic-plastic material behavior under cyclic loading was modified to account for changing kinematic constraint conditions - crack growth and intermittent contact of crack surfaces in two dimensional regions. Application of the analysis is presented for a problem of a centercrack panel to demonstrate the efficiency and accuracy of the technique.

  2. Measurement and analysis of critical crack tip processes associated with variable amplitude fatigue crack growth

    NASA Technical Reports Server (NTRS)

    Hudak, S. J., Jr.; Davidson, D. L.; Chan, K. S.

    1983-01-01

    Crack growth retardation following overloads can result in overly conservative life predictions in structures subjected to variable amplitude fatigue loading when linear damage accumulation procedures are employed. Crack closure is believed to control the crack growth retardation, although the specific closure mechanism is debatable. Information on the relative contributions to crack closure from: (1) plasticity left in the wake of the advancing crack and (2) crack tip residual stresses is provided. The delay period and corresponding crack growth rate transients following overloads are systematically measured as a function of load ratio (R) and overload magnitude. These responses are correlated in terms of the local 'driving force' for crack growth as measured by crack tip opening loads and delta K sub eff. The latter measurements are obtained using a scanning electron microscope equipped with a cyclic loading stage; measurements are quantified using a relatively new stereoimaging technique. Combining experimental results with analytical predictions suggests that both plastic wake and residual stress mechanism are operative, the latter becoming predominate as R increases.

  3. Fracture Analysis of Double-Side Adhesively Bonded Composite Repairs to Cracked Aluminium Plate Using Line Spring Model

    NASA Astrophysics Data System (ADS)

    Niu, Yong; Su, Weiguo

    2016-06-01

    A line spring model is developed for analyzing the fracture problem of cracked metallic plate repaired with the double-sided adhesively bonded composite patch. The restraining action of the bonded patch is modeled as continuous distributed linear springs bridging the crack faces provided that the cracked plate is subjected to extensional load. The effective spring constant is determined from 1-D bonded joint theory. The hyper-singular integral equation (HSIE), which can be solved using the second kind Chebyshev polynomial expansion method, is applied to determine the crack opening displacements (COD) and the crack tip stress intensity factors (SIF) of the repaired cracked plate. The numerical result of SIF for the crack-tip correlates very well with the finite element (FE) computations based on the virtual crack closure technique (VCCT). The present analysis approaches and mathematical techniques are critical to the successful design, analysis and implementation of crack patching.

  4. FASTRAN II - FATIGUE CRACK GROWTH STRUCTURAL ANALYSIS (IBM PC VERSION)

    NASA Technical Reports Server (NTRS)

    Newman, J. C.

    1994-01-01

    Predictions of fatigue crack growth behavior can be made with the Fatigue Crack Growth Structural Analysis (FASTRAN II) computer program. As cyclic loads are applied to a selected crack configuration with an initial crack size, FASTRAN II predicts crack growth as a function of cyclic load history until either a desired crack size is reached or failure occurs. FASTRAN II is based on plasticity-induced crack-closure behavior of cracks in metallic materials and accounts for load-interaction effects, such as retardation and acceleration, under variable-amplitude loading. The closure model is based on the Dugdale model with modifications to allow plastically deformed material to be left along the crack surfaces as the crack grows. Plane stress and plane strain conditions, as well as conditions between these two, can be simulated in FASTRAN II by using a constraint factor on tensile yielding at the crack front to approximately account for three-dimensional stress states. FASTRAN II contains seventeen predefined crack configurations (standard laboratory fatigue crack growth rate specimens and many common crack configurations found in structures); and the user can define one additional crack configuration. The baseline crack growth rate properties (effective stress-intensity factor against crack growth rate) may be given in either equation or tabular form. For three-dimensional crack configurations, such as surface cracks or corner cracks at holes or notches, the fatigue crack growth rate properties may be different in the crack depth and crack length directions. Final failure of the cracked structure can be modelled with fracture toughness properties using either linear-elastic fracture mechanics (brittle materials), a two-parameter fracture criterion (brittle to ductile materials), or plastic collapse (extremely ductile materials). The crack configurations in FASTRAN II can be subjected to either constant-amplitude, variable-amplitude or spectrum loading. The applied

  5. FASTRAN II - FATIGUE CRACK GROWTH STRUCTURAL ANALYSIS (UNIX VERSION)

    NASA Technical Reports Server (NTRS)

    Newman, J. C.

    1994-01-01

    Predictions of fatigue crack growth behavior can be made with the Fatigue Crack Growth Structural Analysis (FASTRAN II) computer program. As cyclic loads are applied to a selected crack configuration with an initial crack size, FASTRAN II predicts crack growth as a function of cyclic load history until either a desired crack size is reached or failure occurs. FASTRAN II is based on plasticity-induced crack-closure behavior of cracks in metallic materials and accounts for load-interaction effects, such as retardation and acceleration, under variable-amplitude loading. The closure model is based on the Dugdale model with modifications to allow plastically deformed material to be left along the crack surfaces as the crack grows. Plane stress and plane strain conditions, as well as conditions between these two, can be simulated in FASTRAN II by using a constraint factor on tensile yielding at the crack front to approximately account for three-dimensional stress states. FASTRAN II contains seventeen predefined crack configurations (standard laboratory fatigue crack growth rate specimens and many common crack configurations found in structures); and the user can define one additional crack configuration. The baseline crack growth rate properties (effective stress-intensity factor against crack growth rate) may be given in either equation or tabular form. For three-dimensional crack configurations, such as surface cracks or corner cracks at holes or notches, the fatigue crack growth rate properties may be different in the crack depth and crack length directions. Final failure of the cracked structure can be modelled with fracture toughness properties using either linear-elastic fracture mechanics (brittle materials), a two-parameter fracture criterion (brittle to ductile materials), or plastic collapse (extremely ductile materials). The crack configurations in FASTRAN II can be subjected to either constant-amplitude, variable-amplitude or spectrum loading. The applied

  6. Analysis of local delaminations caused by angle ply matrix cracks

    NASA Technical Reports Server (NTRS)

    Salpekar, Satish A.; Obrien, T. Kevin; Shivakumar, K. N.

    1993-01-01

    Two different families of graphite/epoxy laminates with similar layups but different stacking sequences, (0,theta,-theta) sub s and (-theta/theta/0) sub s were analyzed using three-dimensional finite element analysis for theta = 15 and 30 degrees. Delaminations were modeled in the -theta/theta interface, bounded by a matrix crack and the stress free edge. The total strain energy release rate, G, along the delamination front was computed using three different techniques: the virtual crack closure technique (VCCT), the equivalent domain Integral (EDI) technique, and a global energy balance technique. The opening fracture mode component of the strain energy release rate, Gl, along the delamination front was also computed for various delamination lengths using VCCT. The effect of residual thermal and moisture stresses on G was evaluated.

  7. Analysis of fatigue crack propagation

    NASA Technical Reports Server (NTRS)

    Liu, H. W.

    1972-01-01

    The correlation between fatigue crack propagation and stress intensity factor is analyzed. When determining fatigue crack propagation rate, a crack increment, delta a, and its corresponding increment in load cycles, delta N, are measured. Fatigue crack propagation must be caused by a shear and/or a normal separation mode. Both of these two processes are discrete if one looks at the atomic level. If the average deformation and fracture properties over the crack increments, delta a, can be considered as homogeneous, if the characteristic discrete lengths of sigma a, if the plastic zone size is small, and if a plate is thick enough to insure a plane strain case, da/dN is proportional to delta K squared. Any deviation of empirical data from this relation must be caused by the fact that one or more of these conditions are not satisfied. The effects of plate thickness and material inhomogeneity are discussed in detail. A shear separation mode of fatigue crack propagation is described and is used to illustrate the effects of material inhomogeneity.

  8. Stress analysis for structures with surface cracks

    NASA Technical Reports Server (NTRS)

    Bell, J. C.

    1978-01-01

    Two basic forms of analysis, one treating stresses around arbitrarily loaded circular cracks, the other treating stresses due to loads arbitrarily distributed on the surface of a half space, are united by a boundary-point least squares method to obtain analyses for stresses from surface cracks in places or bars. Calculations were for enough cases to show how effects from the crack vary with the depth-to-length ratio, the fractional penetration ratio, the obliquity of the load, and to some extent the fractional span ratio. The results include plots showing stress intensity factors, stress component distributions near the crack, and crack opening displacement patterns. Favorable comparisons are shown with two kinds of independent experiments, but the main method for confirming the results is by wide checking of overall satisfaction of boundary conditions, so that external confirmation is not essential. Principles involved in designing analyses which promote dependability of the results are proposed and illustrated.

  9. Influence of Finite Element Software on Energy Release Rates Computed Using the Virtual Crack Closure Technique

    NASA Technical Reports Server (NTRS)

    Krueger, Ronald; Goetze, Dirk; Ransom, Jonathon (Technical Monitor)

    2006-01-01

    Strain energy release rates were computed along straight delamination fronts of Double Cantilever Beam, End-Notched Flexure and Single Leg Bending specimens using the Virtual Crack Closure Technique (VCCT). Th e results were based on finite element analyses using ABAQUS# and ANSYS# and were calculated from the finite element results using the same post-processing routine to assure a consistent procedure. Mixed-mode strain energy release rates obtained from post-processing finite elem ent results were in good agreement for all element types used and all specimens modeled. Compared to previous studies, the models made of s olid twenty-node hexahedral elements and solid eight-node incompatible mode elements yielded excellent results. For both codes, models made of standard brick elements and elements with reduced integration did not correctly capture the distribution of the energy release rate acr oss the width of the specimens for the models chosen. The results suggested that element types with similar formulation yield matching results independent of the finite element software used. For comparison, m ixed-mode strain energy release rates were also calculated within ABAQUS#/Standard using the VCCT for ABAQUS# add on. For all specimens mod eled, mixed-mode strain energy release rates obtained from ABAQUS# finite element results using post-processing were almost identical to re sults calculated using the VCCT for ABAQUS# add on.

  10. Small Crack Growth and Fatigue Life Predictions for High-Strength Aluminium Alloys. Part 1; Experimental and Fracture Mechanics Analysis

    NASA Technical Reports Server (NTRS)

    Wu, X. R.; Newman, J. C.; Zhao, W.; Swain, M. H.; Ding, C. F.; Phillips, E. P.

    1998-01-01

    The small crack effect was investigated in two high-strength aluminium alloys: 7075-T6 bare and LC9cs clad alloy. Both experimental and analytical investigations were conducted to study crack initiation and growth of small cracks. In the experimental program, fatigue tests, small crack and large crack tests A,ere conducted under constant amplitude and Mini-TWIST spectrum loading conditions. A pronounced small crack effect was observed in both materials, especially for the negative stress ratios. For all loading conditions, most of the fatigue life of the SENT specimens was shown to be crack propagation from initial material defects or from the cladding layer. In the analysis program, three-dimensional finite element and A weight function methods were used to determine stress intensity factors and to develop SIF equations for surface and corner cracks at the notch in the SENT specimens. A plastisity-induced crack-closure model was used to correlate small and large crack data, and to make fatigue life predictions, Predicted crack-growth rates and fatigue lives agreed well with experiments. A total fatigue life prediction method for the aluminum alloys was developed and demonstrated using the crack-closure model.

  11. Small-crack test methods

    NASA Astrophysics Data System (ADS)

    Larsen, James M.; Allison, John E.

    This book contains chapters on fracture mechanics parameters for small fatigue cracks, monitoring small-crack growth by the replication method, measurement of small cracks by photomicroscopy (experiments and analysis), and experimental mechanics of microcracks. Other topics discussed are the real-time measurement of small-crack-opening behavior using an interferometric strain/displacement gage; direct current electrical potential measurement of the growth of small cracks; an ultrasonic method for the measurement of the size and opening behavior of small fatigue cracks; and the simulation of short crack and other low closure loading conditions, utilizing constant K(max) Delta-K-decreasing fatigue crack growth procedures.

  12. Crack Detection with Lamb Wave Wavenumber Analysis

    NASA Technical Reports Server (NTRS)

    Tian, Zhenhua; Leckey, Cara; Rogge, Matt; Yu, Lingyu

    2013-01-01

    In this work, we present our study of Lamb wave crack detection using wavenumber analysis. The aim is to demonstrate the application of wavenumber analysis to 3D Lamb wave data to enable damage detection. The 3D wavefields (including vx, vy and vz components) in time-space domain contain a wealth of information regarding the propagating waves in a damaged plate. For crack detection, three wavenumber analysis techniques are used: (i) two dimensional Fourier transform (2D-FT) which can transform the time-space wavefield into frequency-wavenumber representation while losing the spatial information; (ii) short space 2D-FT which can obtain the frequency-wavenumber spectra at various spatial locations, resulting in a space-frequency-wavenumber representation; (iii) local wavenumber analysis which can provide the distribution of the effective wavenumbers at different locations. All of these concepts are demonstrated through a numerical simulation example of an aluminum plate with a crack. The 3D elastodynamic finite integration technique (EFIT) was used to obtain the 3D wavefields, of which the vz (out-of-plane) wave component is compared with the experimental measurement obtained from a scanning laser Doppler vibrometer (SLDV) for verification purposes. The experimental and simulated results are found to be in close agreement. The application of wavenumber analysis on 3D EFIT simulation data shows the effectiveness of the analysis for crack detection. Keywords: : Lamb wave, crack detection, wavenumber analysis, EFIT modeling

  13. Modeling of fatigue crack growth closure considering the integrative effect of cyclic stress ratio, specimen thickness and Poisson's ratio

    NASA Astrophysics Data System (ADS)

    Liu, Jiantao; Du, Pingan; Liu, Xiaobao; Du, Qiang

    2012-07-01

    Key components of large structures in aeronautics industry are required to be made light and have long enough fatigue lives. It is of vital importance to estimate the fatigue life of these structures accurately. Since the FCG process is affected by various factors, no universal model exists due to the complexity of the mechanisms. Most of the existing models are obtained by fitting the experimental data and could hardly describe the integrative effect of most existing factors simultaneously. In order to account for the integrative effect of specimen parameters, material property and loading conditions on FCG process, a new model named integrative influence factor model (IIF) is proposed based on the plasticity-induced crack closure theory. Accordingly to the predictions of crack opening ratio ( γ) and effective stress intensity factor range ratio ( U) with different material under various loading conditions, predictions of γ and U by the IIF model are completely identical to the theoretical results from the plane stress state to the plane strain state when Poisson's ratio equals 1/3. When Poisson's ratio equals 0.3, predictions of γ and U by the IIF model are larger than the predictions by the existing model, and more close to the theoretical results. In addition, it describes the influence of R ratios on γ and U effectively in the whole region from -1.0 to 1.0. Moreover, several sets of test data of FCG rates in 5 kinds of aluminum alloys with various specimen thicknesses under different loading conditions are used to validate the IIF model, most of the test data are situated on the predicted curves or between the two curves that represent the specimen with different thicknesses under the same stress ratio. Some of the test data slightly departure from the predictions by the IIF model due to the surface roughness and errors in measurement. Besides, based on the analysis of the physical rule of crack opening ratios, a relative thickness of specimen is defined

  14. ZIP3D: An elastic and elastic-plastic finite-element analysis program for cracked bodies

    NASA Technical Reports Server (NTRS)

    Shivakumar, K. N.; Newman, J. C., Jr.

    1990-01-01

    ZIP3D is an elastic and an elastic-plastic finite element program to analyze cracks in three dimensional solids. The program may also be used to analyze uncracked bodies or multi-body problems involving contacting surfaces. For crack problems, the program has several unique features including the calculation of mixed-mode strain energy release rates using the three dimensional virtual crack closure technique, the calculation of the J integral using the equivalent domain integral method, the capability to extend the crack front under monotonic or cyclic loading, and the capability to close or open the crack surfaces during cyclic loading. The theories behind the various aspects of the program are explained briefly. Line-by-line data preparation is presented. Input data and results for an elastic analysis of a surface crack in a plate and for an elastic-plastic analysis of a single-edge-crack-tension specimen are also presented.

  15. Fatigue crack propagation analysis of plaque rupture.

    PubMed

    Pei, Xuan; Wu, Baijian; Li, Zhi-Yong

    2013-10-01

    Rupture of atheromatous plaque is the major cause of stroke or heart attack. Considering that the cardiovascular system is a classic fatigue environment, plaque rupture was treated as a chronic fatigue crack growth process in this study. Fracture mechanics theory was introduced to describe the stress status at the crack tip and Paris' law was used to calculate the crack growth rate. The effect of anatomical variation of an idealized plaque cross-section model was investigated. The crack initiation was considered to be either at the maximum circumferential stress location or at any other possible locations around the lumen. Although the crack automatically initialized at the maximum circumferential stress location usually propagated faster than others, it was not necessarily the most critical location where the fatigue life reached its minimum. We found that the fatigue life was minimum for cracks initialized in the following three regions: the midcap zone, the shoulder zone, and the backside zone. The anatomical variation has a significant influence on the fatigue life. Either a decrease in cap thickness or an increase in lipid pool size resulted in a significant decrease in fatigue life. Comparing to the previously used stress analysis, this fatigue model provides some possible explanations of plaque rupture at a low stress level in a pulsatile cardiovascular environment, and the method proposed here may be useful for further investigation of the mechanism of plaque rupture based on in vivo patient data. PMID:23897295

  16. Fatigue Crack Growth Analysis Under Spectrum Loading in Various Environmental Conditions

    NASA Astrophysics Data System (ADS)

    Mikheevskiy, S.; Glinka, G.; Lee, E.

    2013-03-01

    The fatigue process consists, from the engineering point of view, of three stages: crack initiation, fatigue crack growth, and the final failure. It is also known that the fatigue process near notches and cracks is governed by local strains and stresses in the regions of maximum stress and strain concentrations. Therefore, the fatigue crack growth can be considered as a process of successive crack increments, and the fatigue crack initiation and subsequent growth can be modeled as one repetitive process. The assumptions mentioned above were used to derive a fatigue crack growth model based, called later as the UniGrow model, on the analysis of cyclic elastic-plastic stresses-strains near the crack tip. The fatigue crack growth rate was determined by simulating the cyclic stress-strain response in the material volume adjacent to the crack tip and calculating the accumulated fatigue damage in a manner similar to fatigue analysis of stationary notches. The fatigue crack growth driving force was derived on the basis of the stress and strain history at the crack tip and the Smith-Watson-Topper (SWT) fatigue damage parameter, D = σmaxΔɛ/2. It was subsequently found that the fatigue crack growth was controlled by a two-parameter driving force in the form of a weighted product of the stress intensity range and the maximum stress intensity factor, Δ K p K {max/1- p }. The effect of the internal (residual) stress induced by the reversed cyclic plasticity has been accounted for and therefore the two-parameter driving force made it possible to predict the effect of the mean stress including the influence of the applied compressive stress, tensile overloads, and variable amplitude spectrum loading. It allows estimating the fatigue life under variable amplitude loading without using crack closure concepts. Several experimental fatigue crack growth datasets obtained for the Al 7075 aluminum alloy were used for the verification of the proposed unified fatigue crack growth

  17. Elastic-plastic analysis of growing cracks

    SciTech Connect

    Rice, J.R.; Drugan, W.J.; Sham, T.L.

    1980-01-01

    The elastic-plastic stress and deformation fields at the tip of a crack which grow in an ideally plastic solid under plane strain, small-scale yielding conditions is discussed. Asymptotic analysis suggests a crack-tip stress state similar to that of the classical Prandtl field, but containing elastic unloading between the centered fan region and the trailing constant stress plastic region. The near tip expression for the rate of opening displacement delta at distance r from the growing tip is found to have the same form suggested by Rice and Sorensen, delta = ..cap alpha..J/sigma/sub 0/ + ..beta..(sigma/sub 0//E)a ln (R/r), but now the presence of the elastic wedge causes ..beta.. to have the revised value of 5.08 (for Poisson ratio ..nu.. = 0.3). Here, a = crack length, sigma/sub 0/ = yield strength, E = elastic modulus, and J denotes the far-field value (1 - ..nu../sup 2/) K/sup 2//E for the small scale yielding conditions considered. The parameters ..cap alpha.. and R cannot be determined from the asymptotic analysis, but ..cap alpha.. is approximately the same for stationary and growing cracks, and R scales approximately with the size of the plastic zone, being about 15 to 30% larger. For large scale yielding, a similar form applies with possible variations in ..cap alpha.. and ..beta.., at least in cases which maintain triaxial constraint at the crack tip, but in the fully yielded case R is expected to be proportional to the dimension of the uncracked ligament. The model crack growth criterion of Rice and Sorensen, requiring a critical delta at some fixed r from the tip, is reexamined. Results suggest that the J versus ..delta..a relation describing growth will be dependent on the extent of yielding, although it is suggested that this dependency might be small for highly ductile materials, provided that a similar triaxial constraint is maintained in all cases.

  18. Analysis of fatigue crack growth from countersunk fastener hole

    NASA Astrophysics Data System (ADS)

    Suh, Jungjun

    This research dealt with fatigue cracks that form at countersunk open holes and mainly focused on obtaining stress intensity factor solutions for countersunk holes employing both experimental and computational approaches. Cracks developing from countersunk holes are an extremely important issue for ensuring the structural integrity of many types of aircraft components, and are crucial to aircraft safety. Four different crack shapes (single knee crack, single corner crack, two non-symmetric knee cracks and two non-symmetric corner cracks) were studied in this research. The locations of the cracks were chosen to represent the previous numerical and experimental study by C. Y. Park. A stress ratio (R = sigmamin/sigmamax), 0.3 was used for all the specimens tested to minimize the crack closure effect. The use of transparent PMMA polymer specimens allowed for direct observation of changes in crack size and shape. The stress intensity factor ranges along the crack front were determined using the back calculation method proposed by James and Anderson. Then, the stress intensity factor ranges were normalized as geometric factors to obtain non-dimensional stress intensity factors. The geometric factors for a total of 36 crack fronts are determined for the single crack experiments, and the geometric factors for a total of 76 crack fronts are obtained for the two non-symmetric experiments. The geometric factors obtained in this research can apply to structural metals since the geometric factors only depend on crack geometry and not on material properties. One of the objectives of this research was to assess the validity of finite element predictions of stress intensity factors. Thus, computational approach was conducted with StressCheck. Generally, StressCheck results agree reasonably well with the experimental results. The average percent differences in geometric factor are within 9.1% compared to the experimental results.

  19. Finite element microscopic stress analysis of cracked composite systems

    NASA Technical Reports Server (NTRS)

    Ko, W. L.

    1978-01-01

    This paper considers the stress concentration problems of two types of cracked composite systems: (1) a composite system with a broken fiber (a penny-shaped crack problem), and (2) a composite system with a cracked matrix (an annular crack problem). The cracked composite systems are modeled with triangular and trapezoidal ring finite elements. Using NASTRAN (NASA Structural Analysis) finite element computer program, the stress and deformation fields in the cracked composite systems are calculated. The effect of fiber-matrix material combination on the stress concentrations and on the crack opening displacements is studied.

  20. An elastic-plastic finite element analysis of crack initiation, stable crack growth, and instability

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1984-01-01

    Studies have been conducted to develop efficient techniques to simulate crack extension and to examine various local and global fracture criteria. Of the considered criteria, the crack-tip-opening angle (CTOA) or displacement (CTOD) at a specified distance from the crack tip was shown to be most suited for modeling stable crack growth and instability during the fracture process. The results obtained in a number of studies show the necessity for studying different crack configurations when assessing the validity of any fracture criteria. One of the objectives of the present investigation is related to a critical evaluation of the CTOD growth criterion using an elastic-plastic finite element analysis under monotonic loading to failure. The analysis was found to predict three stages of crack growth behavior under monotonic loading to failure. Calculated CTOD values agreed well with experimental values for crack growth initiation.

  1. Stress analysis of closure bolts for shipping casks

    SciTech Connect

    Mok, G.C.; Fischer, L.E. ); Hsu, S.T. )

    1993-01-01

    This report specifies the requirements and criteria for stress analysis of closure bolts for shipping casks containing nuclear spent fuels or high level radioactive materials. The specification is based on existing information conceming the structural behavior, analysis, and design of bolted joints. The approach taken was to extend the ASME Boiler and Pressure Vessel Code requirements and criteria for bolting analysis of nuclear piping and pressure vessels to include the appropriate design and load characteristics of the shipping cask. The characteristics considered are large, flat, closure lids with metal-to-metal contact within the bolted joint; significant temperature and impact loads; and possible prying and bending effects. Specific formulas and procedures developed apply to the bolt stress analysis of a circular, flat, bolted closure. The report also includes critical load cases and desirable design practices for the bolted closure, an in-depth review of the structural behavior of bolted joints, and a comprehensive bibliography of current information on bolted joints.

  2. Fatigue Crack Growth Analysis Models for Functionally Graded Materials

    SciTech Connect

    Dag, Serkan; Yildirim, Bora; Sabuncuoglu, Baris

    2008-02-15

    The objective of this study is to develop crack growth analysis methods for functionally graded materials (FGMs) subjected to mode I cyclic loading. The study presents finite elements based computational procedures for both two and three dimensional problems to examine fatigue crack growth in functionally graded materials. Developed methods allow the computation of crack length and generation of crack front profile for a graded medium subjected to fluctuating stresses. The results presented for an elliptical crack embedded in a functionally graded medium, illustrate the competing effects of ellipse aspect ratio and material property gradation on the fatigue crack growth behavior.

  3. Estimation of crown closure from AVIRIS data using regression analysis

    NASA Technical Reports Server (NTRS)

    Staenz, K.; Williams, D. J.; Truchon, M.; Fritz, R.

    1993-01-01

    Crown closure is one of the input parameters used for forest growth and yield modelling. Preliminary work by Staenz et al. indicates that imaging spectrometer data acquired with sensors such as the Airborne Visible/Infrared Imaging Spectrometer (AVIRIS) have some potential for estimating crown closure on a stand level. The objectives of this paper are: (1) to establish a relationship between AVIRIS data and the crown closure derived from aerial photography of a forested test site within the Interior Douglas Fir biogeoclimatic zone in British Columbia, Canada; (2) to investigate the impact of atmospheric effects and the forest background on the correlation between AVIRIS data and crown closure estimates; and (3) to improve this relationship using multiple regression analysis.

  4. Analysis of small crack behavior for airframe applications

    NASA Technical Reports Server (NTRS)

    Mcclung, R. C.; Chan, K. S.; Hudak, S. J., Jr.; Davidson, D. L.

    1994-01-01

    The small fatigue crack problem is critically reviewed from the perspective of airframe applications. Different types of small cracks-microstructural, mechanical, and chemical-are carefully defined and relevant mechanisms identified. Appropriate analysis techniques, including both rigorous scientific and practical engineering treatments, are briefly described. Important materials data issues are addressed, including increased scatter in small crack data and recommended small crack test methods. Key problems requiring further study are highlighted.

  5. Characterization of oriented cracks with differential strain analysis

    NASA Technical Reports Server (NTRS)

    Siegfried, R.; Simmons, G.

    1978-01-01

    Linear strain of a rock sample as a function of hydrostatic pressure can be measured with a precision of 2 millionths. Such high-precision data for three orthogonal directions allow calculation of the distribution function for the porosity due to cracks' closing completely at a given pressure. Such data for at least six independent directions yield the zero-pressure strain tensor due to cracks' closing completely at a given pressure. The principal values and axes of this tensor distribution function provide information about the orientation of cracks as a function of closure pressure. The mathematical basis for the technique is developed, and the technique is illustrated with differential strain data for two samples, the Westerly (Rhode Island) granite and the Twin Sisters (Washington) dunite. Strain-tensor calculations reveal that each of these samples has a different type of anisotropic crack distribution.

  6. Considerations of crack growth and plasticity in finite element analysis

    NASA Technical Reports Server (NTRS)

    Lee, J. D.; Liebowitz, H.

    1978-01-01

    A finite-element analysis was made of crack growth in a center-cracked specimen subjected to monotonically increasing load until the point of fast fracture. Since part of the specimen experienced unloading, the boundary value problem which was formulated was based upon incremental theory of plasticity. Experimental load and crack size records were utilized. Linear relations between plastic energy and crack growth were observed. Fracture toughness parameters, which were evaluated at the onset of unstable crack propagation from finite-element analysis, were in good agreement with those determined experimentally.

  7. Stability analysis of bridged cracks in brittle matrix composites

    NASA Technical Reports Server (NTRS)

    Ballarini, Roberto; Muju, Sandeep

    1991-01-01

    The bridging of matrix cracks by fibers is an important toughening mechanism in fiber reinforced brittle matrix composites. This paper presents the results of a nonlinear finite element analysis of the Mode-I propagation of a bridged matrix crack in a finite size specimen. The composite is modeled as an orthotropic continuum and the bridging due to the fibers is modeled as a distribution of tractions which resist crack opening. A critical stress intensity factor criterion is employed for matrix crack propagation while a critical crack opening condition is used for fiber failure. The structural response of the specimen (load-deflection curves) as well as the stress intensity factor of the propagating crack are calculated for various constituent properties and specimen configurations for both tensile and bending loading. By controlling the length of the bridged crack results are obtained which highlight the transition from stable to unstable behavior of the propagating crack.

  8. Gear crack propagation investigations

    NASA Technical Reports Server (NTRS)

    Lewicki, David G.; Ballarini, Roberto

    1996-01-01

    Analytical and experimental studies were performed to investigate the effect of gear rim thickness on crack propagation life. The FRANC (FRacture ANalysis Code) computer program was used to simulate crack propagation. The FRANC program used principles of linear elastic fracture mechanics, finite element modeling, and a unique re-meshing scheme to determine crack tip stress distributions, estimate stress intensity factors, and model crack propagation. Various fatigue crack growth models were used to estimate crack propagation life based on the calculated stress intensity factors. Experimental tests were performed in a gear fatigue rig to validate predicted crack propagation results. Test gears were installed with special crack propagation gages in the tooth fillet region to measure bending fatigue crack growth. Good correlation between predicted and measured crack growth was achieved when the fatigue crack closure concept was introduced into the analysis. As the gear rim thickness decreased, the compressive cyclic stress in the gear tooth fillet region increased. This retarded crack growth and increased the number of crack propagation cycles to failure.

  9. Analysis of the status of pre-release cracks in prestressed concrete structures using long-gauge sensors

    NASA Astrophysics Data System (ADS)

    Abdel-Jaber, H.; Glisic, B.

    2015-02-01

    Prestressed structures experience limited tensile stresses in concrete, which limits or completely eliminates the occurrence of cracks. However, in some cases, large tensile stresses can develop during the early age of the concrete due to thermal gradients and shrinkage effects. Such stresses can cause early-age cracks, termed ‘pre-release cracks’, which occur prior to the transfer of the prestressing force. When the prestressing force is applied to the cross-section, it is assumed that partial or full closure of the cracks occurs by virtue of the force transfer through the cracked cross-section. Verification of the closure of the cracks after the application of the prestressing force is important as it can either confirm continued structural integrity or indicate and approximate reduced structural capacity. Structural health monitoring (SHM) can be used for this purpose. This paper researches an SHM method that can be applied to prestressed beam structures to assess the condition of pre-release cracks. The sensor network used in this method consists of parallel long-gauge fiber optic strain sensors embedded in the concrete cross-sections at various locations. The same network is used for damage detection, i.e. detection and characterization of the pre-release cracks, and for monitoring the prestress force transfer. The method is validated on a real structure, a curved continuous girder. Results from the analysis confirm the safety and integrity of the structure. The method and its application are presented in this paper.

  10. A comparison of stress in cracked fibrous tissue specimens with varied crack location, loading, and orientation using finite element analysis.

    PubMed

    Peloquin, John M; Elliott, Dawn M

    2016-04-01

    Cracks in fibrous soft tissue, such as intervertebral disc annulus fibrosus and knee meniscus, cause pain and compromise joint mechanics. A crack concentrates stress at its tip, making further failure and crack extension (fracture) more likely. Ex vivo mechanical testing is an important tool for studying the loading conditions required for crack extension, but prior work has shown that it is difficult to reproduce crack extension. Most prior work used edge crack specimens in uniaxial tension, with the crack 90° to the edge of the specimen. This configuration does not necessarily represent the loading conditions that cause in vivo crack extension. To find a potentially better choice for experiments aiming to reproduce crack extension, we used finite element analysis to compare, in factorial combination, (1) center crack vs. edge crack location, (2) biaxial vs. uniaxial loading, and (3) crack-fiber angles ranging from 0° to 90°. The simulated material was annulus fibrosus fibrocartilage with a single fiber family. We hypothesized that one of the simulated test cases would produce a stronger stress concentration than the commonly used uniaxially loaded 90° crack-fiber angle edge crack case. Stress concentrations were compared between cases in terms of fiber-parallel stress (representing risk of fiber rupture), fiber-perpendicular stress (representing risk of matrix rupture), and fiber shear stress (representing risk of fiber sliding). Fiber-perpendicular stress and fiber shear stress concentrations were greatest in edge crack specimens (of any crack-fiber angle) and center crack specimens with a 90° crack-fiber angle. However, unless the crack is parallel to the fiber direction, these stress components alone are insufficient to cause crack opening and extension. Fiber-parallel stress concentrations were greatest in center crack specimens with a 45° crack-fiber angle, either biaxially or uniaxially loaded. We therefore recommend that the 45° center crack case be

  11. Crack analysis of unfilled natural rubber using infrared microspectroscopy

    SciTech Connect

    Neumeister, L.A.; Koenig, J.L.

    1996-10-01

    The characterization and analysis of the crack tip region in unfilled natural rubber is crucial in developing a fatigue resistant material. Therefore, the molecular structure and orientation of the material in the crack tip region has been compared to the bulk. Cracks formed by different methods were evaluated using both transmission and reflection techniques of infrared microspectroscopy. The material around the crack tip and edges shows much higher absorbances than the bulk material for stressed rubber. This is due to more material and predominantly, from residual orientation effects. For unstressed material the crack tip region exhibits identical characteristics to the bulk material.

  12. Buckling analysis of cylindrical shells with cracks

    SciTech Connect

    Limam, A.; Jullien, J.F.; Ouayou, B.S.

    1995-12-31

    In many areas of aeronautical nuclear and civil engineering practice, large thin-walled structural panels are increasingly becoming characteristic architectural features. Indeed, nuclear reactor vessels and cryogenic tanks of a launcher, for instance, are made up of several thin-walled panels welded together. Instability and buckling phenomenon present over-riding constraints on the design process. In addition, the presence of joints which are very often the origin of surface fissures poses increasing dangers on the overall stability of these structures. This research deals with the analysis of the effects of cracks on the behavior of cylindrical shells subject to external pressure. The study was divided into two major parts. In the first part, experiments were carried out with shells without cracks, in order to obtain reference data. A numerical study of various models explains the experimental results and shows the combined effect of the geometric imperfections and boundary conditions on the critical load. The second part focused on several experimental tests and numerical simulations on shells with in- depth fissures as a function of their population, orientation, length and position with respect to the welds or joints. The agreement between numerical and experimental results confirms the new possibility to design with the aid of the finite element program under the condition that the calculations are carried out by means of an appropriate numerical method.

  13. Opening and closing of cracks at high cyclic strains

    NASA Technical Reports Server (NTRS)

    Iyyer, N. S.; Dowling, N. E.

    1986-01-01

    The closure behavior of cracks of different length and at different cyclic strain levels (ranging from predominantly elastic to grossly plastic strains) was studied to observe the effect of residual crack-tip plasticity on crack closure. Cracks were initiated either naturally or artificially (from electric discharge machining pits) in uniaxial test specimens of strengthened alloy steel AISI 4340 with a grain size of 0.016 mm. It was found that, at high strains, cracks closed only when the lowest stress level in the cycle was approached. The stress or the strain opening level depended upon the exact point along the crack length where the observations were made. As the plastic deformation increased, the relative crack opening level was found to decrease and approach the value of stress ratio R. The experimental results were compared with those of three analytical models of crack closure and opening, demonstrating the limitations of the currently available elastic-plastic crack growth analysis.

  14. Analysis of long crack lines in paper webs

    NASA Astrophysics Data System (ADS)

    Salminen, L. I.; Alava, M. J.; Niskanen, K. J.

    2003-04-01

    We analyze 6500 mm long fracture lines of paper as an example of crack propagation involving disorder. The cracks are asymptotically self-affine, with a roughness exponent close to 0.6. Systematic deviations from the power-law-scaling exist below a lengthscale related to the microscopic heterogeneities and possibly to a cross-over from 3d to 2d crack propagation. Several analysis methods are discussed, including first return analysis and the detection of correlated trends.

  15. Comparison of acoustic and strain gauge techniques for crack closure measurements

    NASA Technical Reports Server (NTRS)

    Buck, O.; Inman, R. V.; Frandsen, J. D.

    1976-01-01

    A quantitative study on the systems performances of the COD gauge and the acoustic transmission techniques to elastic deformation of part-through crack and compact tension specimens has been conducted. It is shown that the two instruments measure two completely different quantities: The COD gauge yields information on the length change of the specimen whereas the acoustic technique is sensitive directly to the amount of contract area between two surfaces, interfering with the acoustic signal. In another series of experiments, compression tests on parts with specifically prepared surfaces were performed so that the surface contact area could be correlated with the transmitted acoustic signal, as well as the acoustic with the COD gauge signal. A linear relation between contact area and COD gauge signal was obtained until full contact had been established.

  16. Crack

    MedlinePlus

    ... sound the drug makes as it heats up. Short-Term Effects Crack is a stimulant that is absorbed through ... quickly, after about 5 or 10 minutes. Other short-term effects include: higher heart rate, breathing rate, blood pressure , ...

  17. Semi-empirical crack tip analysis

    NASA Technical Reports Server (NTRS)

    Chudnovsky, A.; Ben Ouezdon, M.

    1988-01-01

    Experimentally observed crack opening displacements are employed as the solution of the multiple crack interaction problem. Then the near and far fields are reconstructed analytically by means of the double layer potential technqiue. Evaluation of the effective stress intensity factor resulting from the interaction of the main crack and its surrounding crazes in addition to the remotely applied load is presented as an illustrative example. It is shown that crazing (as well as microcracking) may constitute an alternative mechanism to Dugdale-Berenblatt models responsible for the cancellation of the singularity at the crack tip.

  18. Dynamic fracture mechanics analysis for an edge delamination crack

    NASA Technical Reports Server (NTRS)

    Rizzi, Stephen A.; Doyle, James F.

    1994-01-01

    A global/local analysis is applied to the problem of a panel with an edge delamination crack subject to an impulse loading to ascertain the dynamic J integral. The approach uses the spectral element method to obtain the global dynamic response and local resultants to obtain the J integral. The variation of J integral along the crack front is shown. The crack behavior is mixed mode (Mode 2 and Mode 3), but is dominated by the Mode 2 behavior.

  19. Gear Crack Propagation Investigation

    NASA Technical Reports Server (NTRS)

    1995-01-01

    (rim thickness divided by tooth height) of 3.3 and 1.0 produced tooth fractures, whereas a backup ratio of 0.3 produced rim fractures. For a backup ratio of 0.5, the experiments produced rim fractures and the predictions produced both rim and tooth fractures, depending on the initial geometry of the crack. Good correlation between predicted and measured crack growth was achieved when the fatigue crack-closure concept was introduced into the analysis. As the gear rim thickness decreased, the compressive cyclic stress in the gear-tooth fillet region increased. This retarded crack growth and increased the number of crack-propagation cycles to failure.

  20. Short crack growth behavior

    SciTech Connect

    Sadananda, K.; Vasudevan, A.K.

    1997-12-01

    The authors have re-evaluated short crack growth behavior using concepts developed recently, and they show that these concepts provide a unified framework that can explain both short and long crack growth behavior without resorting to the crack closure effect. They consider that the behavior of long cracks, including the effects of load ratio, R, is fundamental. they had shown previously that, since fatigue is at least a two-parameter problem in that at least two load parameters are required for an unambiguous description, there are two critical driving forces required simultaneously for fatigue cracks to grow. In extending this analysis to the growth of short cracks, they reject the current notion of the lack of similitude for short cracks and express the similitude as a fundamental postulate that, for a given crack growth mechanism, equal crack tip driving forces result in equal crack growth rates. Short crack growth behavior confirms the concept that two parameters are required to define fatigue; consequently, for fatigue cracks to grow, two thresholds need to be satisfied simultaneously. The authors present examples from the literature to illustrate the concepts discussed.

  1. Filshie clip closure: determination of closure through the analysis of X-rays.

    PubMed

    Clegg, Richard Edward

    2008-11-01

    The Filshie method is a tubal occlusion method commonly used to prevent pregnancy. In medical negligence cases where it is suspected that closure of a Filshie clip may be faulty, lawyers may call on expert surgeons to assess whether or not a clip is closed on the basis of visual examination of the X-rays. However, it is not uncommon for experts to disagree. The aim of this work was to reduce the uncertainty in determining whether or not Filshie clips had been correctly closed. An estimate of the error in the estimate of the clip height was made by propagating measurement errors through a mathematical model. The effects of angle of presentation of the clip, digitisation of the image and resolution of the measurements were studied and the method was applied to two cases. The analysis indicated that measurement errors were least when the digitisation of the image was at 600dpi, angle of presentation of the clip was less than 40 degrees and the measurements could be made to an accuracy of +/-1pixel. Under these conditions it was possible to determine clip closure height with an error of less than +/-0.2mm. PMID:18926503

  2. Experimental stress analysis of fatigue cracks by SPATE

    SciTech Connect

    Pang, H.L.J. )

    1993-04-01

    A computer-aided infrared detector and stress analyzer, called SPATE, was used to detect, monitor, and analyze interacting coplanar part-through surface cracks. It is concluded that thermoelastic stress analysis by the SPATE techique provides approximate stress intensity factors for interacting coplanar semielliptical surface cracks on the plate surface. 4 refs.

  3. Slow Crack Growth of Brittle Materials With Exponential Crack-Velocity Formulation. Part 1; Analysis

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Nemeth, Noel N.; Gyekenyesi, John P.

    2002-01-01

    Extensive slow-crack-growth (SCG) analysis was made using a primary exponential crack-velocity formulation under three widely used load configurations: constant stress rate, constant stress, and cyclic stress. Although the use of the exponential formulation in determining SCG parameters of a material requires somewhat inconvenient numerical procedures, the resulting solutions presented gave almost the same degree of simplicity in both data analysis and experiments as did the power-law formulation. However, the fact that the inert strength of a material should be known in advance to determine the corresponding SCG parameters was a major drawback of the exponential formulation as compared with the power-law formulation.

  4. Stress analysis of the cracked lap shear specimens: An ASTM round robin

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.

    1986-01-01

    This ASTM Round Robin was conducted to evaluate the state of the art in stress analysis of adhesively bonded joint specimens. Specifically, the participants were asked to calculate the strain-energy-release rate for two different geometry cracked lap shear (CLS) specimens at four different debond lengths. The various analytical techniques consisted of 2- and 3-dimensional finite element analysis, beam theory, plate theory, and a combination of beam theory and finite element analysis. The results were examined in terms of the total strain-energy-release rate and the mode I to mode II ratio as a function of debond length for each specimen geometry. These results basically clustered into two groups: geometric linear or geometric nonlinear analysis. The geometric nonlinear analysis is required to properly analyze the CLS specimens. The 3-D finite element analysis gave indications of edge closure plus some mode III loading. Each participant described his analytical technique and results. Nine laboratories participated.

  5. Finite-element analysis of initiation, stable crack growth and instability using a crack-tip-opening displacement criterion

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1982-01-01

    An elastic-plastic (incremental and small strain) finite element analysis was used with a crack growth criterion to study crack initiation, stable crack growth, and instability under monotonic loading to failure of metallic materials. The crack growth criterion was a critical crack-tip-opening displacement (CTOD) at a specified distance from the crack tip, or equivalently, a critical crack-tip-opening angle (CTOA). Whenever the CTOD (or CTOA) equaled or exceeded a critical value, the crack was assumed to grow. Single values of critical CTOD were used in the analysis to model crack initiation, stable crack growth, and instability for 7075-T651 and 2024-T351 aluminum alloy compact specimens. Calculated and experimentally measured CTOD values at initiation agreed well for both aluminum alloys. These critical CTOD values were also used to predict failure loads on center-crack tension specimens and a specially-designed three-hole-crack tension specimen made of the two aluminum alloys and of 304 stainless steel. All specimens were 12.7 mm thick. Predicted failure loads for 7075-T651 aluminum alloy and 304 stainless steel specimens were generally within + or - 15 percent of experimental failure loads, whereas the predicted failure loads for 2024-T351 aluminum alloy specimens were generally within + or - 5 percent of the experimental loads.

  6. A novel closure based approach for fatigue crack length estimation using the acoustic emission technique in structural health monitoring applications

    NASA Astrophysics Data System (ADS)

    Gagar, Daniel; Foote, Peter; Irving, Philip

    2014-10-01

    Use of Acoustic Emission (AE) for detecting and locating fatigue cracks in metallic structures is widely reported but studies investigating its potential for fatigue crack length estimation are scarce. Crack growth information enables prediction of the remaining useful life of a component using well established fracture mechanics principles. Hence, the prospects of AE for use in structural health monitoring applications would be significantly improved if it could be demonstrated not only as a means of detecting crack growth but also for estimation of crack lengths. A new method for deducing crack length has been developed based on correlations between AE signals generated during fatigue crack growth and corresponding cyclic loads. A model for crack length calculation was derived empirically using AE data generated during fatigue crack growth tests in 2 mm thick SEN aluminium 2014 T6 specimens subject to a tensile stress range of 52 MPa and an R ratio of 0.1. The model was validated using AE data generated independently in separate tests performed with a stress range of 27 MPa. The results showed that predictions of crack lengths over a range of 10 mm to 80 mm can be obtained with the mean of the normalised absolute errors ranging between 0.28 and 0.4. Predictions were also made using existing AE feature-based methods and the results compared to those obtained with the novel approach developed.

  7. Analysis of composite tube cracking in recovery boiler floors

    SciTech Connect

    Keiser, J.R.; Taljat, B.; Wang, X.L.; Maziasz, P.J.; Hubbard, C.R.; Swindeman, R.W.; Singbeil, D.L.; Prescott, R.

    1996-08-01

    Cracking of co-extruded (generally identified as composite) floor tubes in kraft black liquor recovery boilers was first observed in Scandinavia, but this problem has now been found in many North American boilers. In most cases, cracking in the outer 304L stainless steel has not progressed into the carbon steel, but the potential for such crack propagation is a cause of concern. A multidimensional study has been initiated to characterize the cracking seen in composite floor tubes, to measure the residual stresses resulting from composite tube fabrication, and to predict the stresses in tubes under operating conditions. The characterization studies include review of available reports and documents on composite tube cracking, metallographic examination of a substantial number of cracked tubes, and evaluation of the dislocation structure in cracked tubes. Neutron and X-ray diffraction are being used to determine the residual stresses in composite tubes from two major manufacturers, and finite element analysis is being used to predict the stresses in the tubes during normal operation and under conditions where thermal fluctuations occur.

  8. Elastic-plastic analysis of crack in ductile adhesive joint

    SciTech Connect

    Ikeda, Toru; Miyazaki, Noriyuki; Yamashita, Akira; Munakata, Tsuyoshi

    1995-11-01

    The fracture of a crack in adhesive is important to the structural integrity of adhesive structures and composite materials. Though the fracture toughness of a material should be constant according to fracture mechanics, it is said that the fracture toughness of a crack in an adhesive joint depends on the bond thickness. In the present study, the elastic-plastic stress analyses of a crack in a thin adhesive layer are performed by the combination of the boundary element method and the finite element method. The effect of adhesive thickness on the J-integral, the Q`-factor which is a modified version of the Q-factor, and the crack tip opening displacement (CTOD) are investigated. It is found from the analyses that the CTOD begins to decrease at very thin bond thickness, the Q`-factor being almost constant. The decrease of the fracture toughness at very thin adhesive layer is expected by the present analysis.

  9. Frequency domain analysis of the random loading of cracked panels

    NASA Technical Reports Server (NTRS)

    Doyle, James F.

    1994-01-01

    The primary effort concerned the development of analytical methods for the accurate prediction of the effect of random loading on a panel with a crack. Of particular concern was the influence of frequency on the stress intensity factor behavior. Many modern structures, such as those found in advanced aircraft, are lightweight and susceptible to critical vibrations, and consequently dynamic response plays a very important role in their analysis. The presence of flaws and cracks can have catastrophic consequences. The stress intensity factor, K, emerges as a very significant parameter that characterizes the crack behavior. In analyzing the dynamic response of panels that contain cracks, the finite element method is used, but because this type of problem is inherently computationally intensive, a number of ways of calculating K more efficiently are explored.

  10. Elastostatic stress analysis of orthotropic rectangular center-cracked plates

    NASA Technical Reports Server (NTRS)

    Gyekenyesi, G. S.; Mendelson, A.

    1972-01-01

    A mapping-collocation method was developed for the elastostatic stress analysis of finite, anisotropic plates with centrally located traction-free cracks. The method essentially consists of mapping the crack into the unit circle and satisfying the crack boundary conditions exactly with the help of Muskhelishvili's function extension concept. The conditions on the outer boundary are satisfied approximately by applying the method of least-squares boundary collocation. A parametric study of finite-plate stress intensity factors, employing this mapping-collocation method, is presented. It shows the effects of varying material properties, orientation angle, and crack-length-to-plate-width and plate-height-to-plate-width ratios for rectangular orthotropic plates under constant tensile and shear loads.

  11. A review of surface-crack fracture testing. [and failure analysis

    NASA Technical Reports Server (NTRS)

    Orange, T. W.

    1974-01-01

    A brief historical review of surface-crack testing and analysis is given together with some examples of service failures due to surface cracks. The factors which complicate the analysis and interpretation of surface-crack fracture data are discussed. Current efforts to develop consensus recommendations for tensile testing of surface-crack specimens are summarized.

  12. Crack closure and healing studies in WIPP (Waste Isolation Pilot Plant) salt using compressional wave velocity and attenuation measurements: Test methods and results

    SciTech Connect

    Brodsky, N.S. )

    1990-11-01

    Compressional wave ultrasonic data were used to qualitatively assess the extent of crack closure during hydrostatic compression of damaged specimens of WIPP salt. Cracks were introduced during constant strain-rate triaxial tests at low confining pressure (0.5 MPa) as specimens were taken to either 0.5, 1.0, or 1.5 percent axial strain. For three specimens taken to 1.0 percent axial strain, the pressure was increased to 5, 10 or 15 MPa. For the remaining specimens, pressure was raised to 15 MPa. Waveforms for compressional waves traveling both parallel and perpendicular to the direction of maximum principal stress were measured in the undamaged state, during constant strain-rate tests, and then monitored as functions of time while the specimens were held at pressure. Both wave velocities and amplitudes increased over time at pressure, indicating that cracks closed and perhaps healed. The recovery of ultrasonic wave characteristics depended upon both pressure and damage level. The higher the pressure, the greater the velocity recovery; however, amplitude recovery showed no clear correlation with pressure. For both amplitudes and velocities, recoveries were greatest in the specimens with the least damage. 13 refs., 15 figs., 1 tab.

  13. Cascaded image analysis for dynamic crack detection in material testing

    NASA Astrophysics Data System (ADS)

    Hampel, U.; Maas, H.-G.

    Concrete probes in civil engineering material testing often show fissures or hairline-cracks. These cracks develop dynamically. Starting at a width of a few microns, they usually cannot be detected visually or in an image of a camera imaging the whole probe. Conventional image analysis techniques will detect fissures only if they show a width in the order of one pixel. To be able to detect and measure fissures with a width of a fraction of a pixel at an early stage of their development, a cascaded image analysis approach has been developed, implemented and tested. The basic idea of the approach is to detect discontinuities in dense surface deformation vector fields. These deformation vector fields between consecutive stereo image pairs, which are generated by cross correlation or least squares matching, show a precision in the order of 1/50 pixel. Hairline-cracks can be detected and measured by applying edge detection techniques such as a Sobel operator to the results of the image matching process. Cracks will show up as linear discontinuities in the deformation vector field and can be vectorized by edge chaining. In practical tests of the method, cracks with a width of 1/20 pixel could be detected, and their width could be determined at a precision of 1/50 pixel.

  14. Use of Several Thermal Analysis Techniques to Study the Cracking of an Nitrile Butadiene Rubber (NBR) Insulator on the Booster Separation Motor (BSM) of the Space Shuttle

    NASA Technical Reports Server (NTRS)

    Wingard, Charles D.; Whitaker, Ann F. (Technical Monitor)

    2000-01-01

    Two different vendor rubber formulations have been used to produce the silica-filled NBR insulators for the BSM used on both of the Solid Rocket Boosters (SRBs) of the Space Shuttle. A number of lots of the BSM insulator in 1998-99 exhibited surface cracks and/or crazing. Each insulator is bonded to the BSM aluminum aft closure with an epoxy adhesive. Induced insulator stresses from adhesive cure are likely greatest where the insulator/adhesive contour is the greatest, thus showing increased insulator surface cracking in this area. Thermal analysis testing by Dynamic Mechanical Analyzer (DMA) and Thermomechanical Analysis (TMA) was performed on one each of the two vendor BSM insulators previously bonded that exhibited the surface cracking. The TMA data from the film/fiber technique yielded the most meaningful results, with thin insulator surface samples containing cracks having roughly the same modulus (stiffness) as thin insulator bulk samples just underneath.

  15. Analysis and prediction of Multiple-Site Damage (MSD) fatigue crack growth

    NASA Technical Reports Server (NTRS)

    Dawicke, D. S.; Newman, J. C., Jr.

    1992-01-01

    A technique was developed to calculate the stress intensity factor for multiple interacting cracks. The analysis was verified through comparison with accepted methods of calculating stress intensity factors. The technique was incorporated into a fatigue crack growth prediction model and used to predict the fatigue crack growth life for multiple-site damage (MSD). The analysis was verified through comparison with experiments conducted on uniaxially loaded flat panels with multiple cracks. Configuration with nearly equal and unequal crack distribution were examined. The fatigue crack growth predictions agreed within 20 percent of the experimental lives for all crack configurations considered.

  16. Fatigue Crack Growth Database for Damage Tolerance Analysis

    NASA Technical Reports Server (NTRS)

    Forman, R. G.; Shivakumar, V.; Cardinal, J. W.; Williams, L. C.; McKeighan, P. C.

    2005-01-01

    The objective of this project was to begin the process of developing a fatigue crack growth database (FCGD) of metallic materials for use in damage tolerance analysis of aircraft structure. For this initial effort, crack growth rate data in the NASGRO (Registered trademark) database, the United States Air Force Damage Tolerant Design Handbook, and other publicly available sources were examined and used to develop a database that characterizes crack growth behavior for specific applications (materials). The focus of this effort was on materials for general commercial aircraft applications, including large transport airplanes, small transport commuter airplanes, general aviation airplanes, and rotorcraft. The end products of this project are the FCGD software and this report. The specific goal of this effort was to present fatigue crack growth data in three usable formats: (1) NASGRO equation parameters, (2) Walker equation parameters, and (3) tabular data points. The development of this FCGD will begin the process of developing a consistent set of standard fatigue crack growth material properties. It is envisioned that the end product of the process will be a general repository for credible and well-documented fracture properties that may be used as a default standard in damage tolerance analyses.

  17. Quantitative image analysis of WE43-T6 cracking behavior

    NASA Astrophysics Data System (ADS)

    Ahmad, A.; Yahya, Z.

    2013-06-01

    Environment-assisted cracking of WE43 cast magnesium (4.2 wt.% Yt, 2.3 wt.% Nd, 0.7% Zr, 0.8% HRE) in the T6 peak-aged condition was induced in ambient air in notched specimens. The mechanism of fracture was studied using electron backscatter diffraction, serial sectioning and in situ observations of crack propagation. The intermetallic (rare earthed-enriched divorced intermetallic retained at grain boundaries and predominantly at triple points) material was found to play a significant role in initiating cracks which leads to failure of this material. Quantitative measurements were required for this project. The populations of the intermetallic and clusters of intermetallic particles were analyzed using image analysis of metallographic images. This is part of the work to generate a theoretical model of the effect of notch geometry on the static fatigue strength of this material.

  18. Crack modeling of rotating blades with cracked hexahedral finite element method

    NASA Astrophysics Data System (ADS)

    Liu, Chao; Jiang, Dongxiang

    2014-06-01

    Dynamic analysis is the basis in investigating vibration features of cracked blades, where the features can be applied to monitor health state of blades, detect cracks in an early stage and prevent failures. This work presents a cracked hexahedral finite element method for dynamic analysis of cracked blades, with the purpose of addressing the contradiction between accuracy and efficiency in crack modeling of blades in rotor system. The cracked hexahedral element is first derived with strain energy release rate method, where correction of stress intensity factors of crack front and formulation of load distribution of crack surface are carried out to improve the modeling accuracy. To consider nonlinear characteristics of time-varying opening and closure effects caused by alternating loads, breathing function is proposed for the cracked hexahedral element. Second, finite element method with contact element is analyzed and used for comparison. Finally, validation of the cracked hexahedral element is carried out in terms of breathing effects of cracked blades and natural frequency in different crack depths. Good consistency is acquired between the results with developed cracked hexahedral element and contact element, while the computation time is significantly reduced in the previous one. Therefore, the developed cracked hexahedral element achieves good accuracy and high efficiency in crack modeling of rotating blades.

  19. SURVEY AND ANALYSIS OF CRACKS ON NATM CONCRETE LINING, AND A STUDY OF THE METHOD TO CONTROL CRACKS GENERATION

    NASA Astrophysics Data System (ADS)

    Takayama, Hirofumi; Masuda, Yasuo; Nakayama, Takashi; Shigeta, Yoshiyuki; Yingyograttanakul, Narentorn; Asakura, Toshihiro

    The concrete linings constructed by NATM often have cracks occurred near the tunnel crown in the longitudinal direction. In the results of the 1/4 scaled model tests, the authors have showed that in order to simulate the mechanism of cracks generation correctly, not only the coupled stress-thermal analysis but also the coupled stress-moisture analysis should be performed in numerical analysis procedures. We survey the strain produced inside of the second lining concrete and the progress of cracks occurred in the real tunnel used at the Shinkansen. And point out that not only the coupled stress-thermal analysis but also the coupled stress-moisture analysis can represent them. Further, we propose a method to control cracks generation, the adjustment of the temperature and the humidity.

  20. Analysis of Mining-induced Valley Closure Movements

    NASA Astrophysics Data System (ADS)

    Zhang, C.; Mitra, R.; Oh, J.; Hebblewhite, B.

    2016-05-01

    Valley closure movements have been observed for decades in Australia and overseas when underground mining occurred beneath or in close proximity to valleys and other forms of irregular topographies. Valley closure is defined as the inward movements of the valley sides towards the valley centreline. Due to the complexity of the local geology and the interplay between several geological, topographical and mining factors, the underlying mechanisms that actually cause this behaviour are not completely understood. A comprehensive programme of numerical modelling investigations has been carried out to further evaluate and quantify the influence of a number of these mining and geological factors and their inter-relationships. The factors investigated in this paper include longwall positional factors, horizontal stress, panel width, depth of cover and geological structures around the valley. It is found that mining in a series passing beneath the valley dramatically increases valley closure, and mining parallel to valley induces much more closure than other mining orientations. The redistribution of horizontal stress and influence of mining activity have also been recognised as important factors promoting valley closure, and the effect of geological structure around the valley is found to be relatively small. This paper provides further insight into both the valley closure mechanisms and how these mechanisms should be considered in valley closure prediction models.

  1. Crack Growth Behavior in the Threshold Region for High Cyclic Loading

    NASA Technical Reports Server (NTRS)

    Forman, R.; Figert, J.; Beek, J.; Ventura, J.; Martinez, J.; Samonski, F.

    2011-01-01

    The present studies show that fanning in the threshold regime is likely caused by other factors than a plastic wake developed during load shedding. The cause of fanning at low R-values is a result of localized roughness, mainly formation of a faceted crack surface morphology , plus crack bifurcations which alters the crack closure at low R-values. The crack growth behavior in the threshold regime involves both crack closure theory and the dislocation theory of metals. Research will continue in studying numerous other metal alloys and performing more extensive analysis, such as the variation in dislocation properties (e.g., stacking fault energy) and its effects in different materials.

  2. Metallurgical Analysis of Cracks Formed on Coal Fired Boiler Tube

    NASA Astrophysics Data System (ADS)

    Kishor, Rajat; Kyada, Tushal; Goyal, Rajesh K.; Kathayat, T. S.

    2015-02-01

    Metallurgical failure analysis was carried out for cracks observed on the outer surface of a boiler tube made of ASME SA 210 GR A1 grade steel. The cracks on the surface of the tube were observed after 6 months from the installation in service. A careful visual inspection, chemical analysis, hardness measurement, detailed microstructural analysis using optical and scanning electron microscopy coupled with energy dispersive X-ray spectroscopy were carried out to ascertain the cause for failure. Visual inspection of the failed tube revealed the presence of oxide scales and ash deposits on the surface of the tube exposed to fire. Many cracks extending longitudinally were observed on the surface of the tube. Bulging of the tube was also observed. The results of chemical analysis, hardness values and optical micrographs did not exhibit any abnormality at the region of failure. However, detailed SEM with EDS analysis confirmed the presence of various oxide scales. These scales initiated corrosion at both the inner and outer surfaces of the tube. In addition, excessive hoop stress also developed at the region of failure. It is concluded that the failure of the boiler tube took place owing to the combined effect of the corrosion caused by the oxide scales as well as the excessive hoop stress.

  3. Analysis of crack propagation as an energy absorption mechanism in metal matrix composites

    NASA Technical Reports Server (NTRS)

    Adams, D. F.; Murphy, D. P.

    1981-01-01

    The crack initiation and crack propagation capability was extended to the previously developed generalized plane strain, finite element micromechanics analysis. Also, an axisymmetric analysis was developed, which contains all of the general features of the plane analysis, including elastoplastic material behavior, temperature-dependent material properties, and crack propagation. These analyses were used to generate various example problems demonstrating the inelastic response of, and crack initiation and propagation in, a boron/aluminum composite.

  4. NASGRO(registered trademark): Fracture Mechanics and Fatigue Crack Growth Analysis Software

    NASA Technical Reports Server (NTRS)

    Forman, Royce; Shivakumar, V.; Mettu, Sambi; Beek, Joachim; Williams, Leonard; Yeh, Feng; McClung, Craig; Cardinal, Joe

    2004-01-01

    This viewgraph presentation describes NASGRO, which is a fracture mechanics and fatigue crack growth analysis software package that is used to reduce risk of fracture in Space Shuttles. The contents include: 1) Consequences of Fracture; 2) NASA Fracture Control Requirements; 3) NASGRO Reduces Risk; 4) NASGRO Use Inside NASA; 5) NASGRO Components: Crack Growth Module; 6) NASGRO Components:Material Property Module; 7) Typical NASGRO analysis: Crack growth or component life calculation; and 8) NASGRO Sample Application: Orbiter feedline flowliner crack analysis.

  5. Measurement and analysis of critical crack tip processes during fatigue crack growth

    NASA Technical Reports Server (NTRS)

    Davidson, D. L.; Hudak, S. J.; Dexter, R. J.

    1985-01-01

    The mechanics of fatigue crack growth under constant-amplitudes and variable-amplitude loading were examined. Critical loading histories involving relatively simple overload and overload/underload cycles were studied to provide a basic understanding of the underlying physical processes controlling crack growth. The material used for this study was 7091-T7E69, a powder metallurgy aluminum alloy. Local crack-tip parameters were measured at various times before, during, and after the overloads, these include crack-tip opening loads and displacements, and crack-tip strain fields. The latter were useed, in combination with the materials cyclic and monotonic stress-strain properties, to compute crack-tip residual stresses. The experimental results are also compared with analytical predictions obtained using the FAST-2 computer code. The sensitivity of the analytical model to constant-amplitude fatigue crack growth rate properties and to through-thickness constrain are studied.

  6. Optimize steam cracking with online NIR analysis

    SciTech Connect

    Lambert, D.; Descales, B.; Bages, S.; Bellet, S.; Llinas, J.R.; Loublier, M.; Maury, J.P.; Martens, A.

    1995-12-01

    At Lavera, the steam cracker of Naphtachimie (a 50/50 subsidiary of BP Chemicals and Elf Atochem) was the first equipped with online NIR analysis of naphtha feedstock. The 24 furnaces of the plant produce more than 670,000 tpy of ethylene. Since 1991, these furnaces have been controlled by an in-house, online process control model that uses the 13 naphtha properties provided by the online NIR analyzer to adjust the furnaces` operating conditions in real time. The naphtha represents between 70% and 95% of the unit feedstock. With the high level of NIR spectroscopy repeatability and the robustness of in-house models based on more than 15 years of experience, optimization of steam cracker operations allows a substantial induced benefit in the range of $1 million/yr. Other NIR online applications have been installed at BP Lavera on major industrial units such as motor gasoline blending optimization and crude oil distillation monitoring. The paper describes the principle of operation, online NIR analysis, and advantages and benefits.

  7. Corrosion cracking

    SciTech Connect

    Goel, V.S.

    1986-01-01

    Various papers on corrosion cracking are presented. The topics addressed include: unique case studies on hydrogen embrittlement failures in components used in aeronautical industry; analysis of subcritical cracking in a Ti-5Al-2.5Sn liquid hydrogen control valve; corrosion fatigue and stress corrosion cracking of 7475-T7351 aluminum alloy; effects of salt water environment and loading frequency on crack initiation in 7075-T7651 aluminum alloy and Ti-6Al-4V; stress corrosion cracking of 4340 steel in aircraft ignition starter residues. Also discussed are: stress corrosion cracking of a titanium alloy in a hydrogen-free environment; automation in corrosion fatigue crack growth rate measurements; the breaking load method, a new approach for assessing resistance to growth of early stage stress corrosion cracks; stress corrosion cracking properties of 2090 Al-Li alloy; repair welding of cracked free machining Invar 36; radial bore cracks in rotating disks.

  8. Comparison of two computer codes for crack growth analysis: NASCRAC Versus NASA/FLAGRO

    NASA Technical Reports Server (NTRS)

    Stallworth, R.; Meyers, C. A.; Stinson, H. C.

    1989-01-01

    Results are presented from the comparison study of two computer codes for crack growth analysis - NASCRAC and NASA/FLAGRO. The two computer codes gave compatible conservative results when the part through crack analysis solutions were analyzed versus experimental test data. Results showed good correlation between the codes for the through crack at a lug solution. For the through crack at a lug solution, NASA/FLAGRO gave the most conservative results.

  9. An analysis of creep crack growth of interface cracks in layered/graded materials

    SciTech Connect

    Biner, S.B.

    1997-07-01

    In this study, the growth behavior of interface cracks in bimaterials and in layered materials resulting from the creep cavitation was studied. The growth model includes the effects of material deposition resulting from the growth of creep cavities on the crack tip stress fields. The results indicate that in layered materials under identical applied loading, the location of the interface crack strongly influence the amplitude of the stress field at steady-state. Due to large variation in the distribution of the stresses ahead of the interface cracks at creep regime, depending upon the crack location, the creep crack growth rates will be significantly different from each other under identical loading for a given layered material.

  10. Tipping point analysis of cracking in reinforced concrete

    NASA Astrophysics Data System (ADS)

    Perry, M.; Livina, V.; Niewczas, P.

    2016-01-01

    In this work, we demonstrate that tipping point analysis of strain data can provide reactive and predictive indicators of cracking and structural transitions in a reinforced concrete system. The method is able to detect trend-driven transitions in a short time series of approximately 2000 datapoints, providing a clear indication of when a concrete beam under gradual bending progresses from a linear to a nonlinear strain response. The method is also able to provide an early warning signal of the appearance of bifurcations, such as cracks, with a forewarning of 200-500 datapoints. The method, which was originally developed for applications in geophysics, shows promising results in the area of structural health monitoring, in particular, for real-time observations of civil constructions.

  11. Cessation of environmentally-assisted cracking in a low-alloy steel: Theoretical analysis

    SciTech Connect

    Wire, G.L.

    1997-02-01

    Environmentally Assisted Cracking (EAC) can cause increases in fatigue crack growth rates of 40 to 100 times the rate in air for low alloy steels. The increased rates can lead to very large predicted crack growth. EAC is activated by a critical level of dissolved sulfides at the crack tip. Sulfide inclusions (MnS) in the steel produce corrosive sulfides in solution following exposure by a growing crack. In stagnant, low oxygen water conditions considered here, diffusion is the dominant mass transport mechanism acting to change the sulfide concentration within the crack. The average crack tip velocity is below the level required to produce the critical crack tip sulfide ion concentration required for EAC. Crack extension analyses also consider the breakthrough of large, hypothetical embedded defects with the attendant large freshly exposed sulfide inventory. Combrade et al. noted that a large inventory of undissolved metallurgical sulfides on crack flanks could trigger EAC, but did not quantify the effects. Diffusion analysis is extended herein to cover breakthrough of embedded defects with large sulfide inventories. The mass transport via diffusion is limited by the sulfide solubility. As a result, deep cracks in high sulfur steels are predicted to retain undissolved sulfides for extended but finite periods of time t{sub diss} which increase with the crack length and the metallurgical sulfide content in the steel. The analysis shows that the duration of EAC is limited to t{sub diss} providing V{sub eac}, the crack tip velocity associated with EAC is less than V{sub In}, the crack tip velocity below which EAC will not occur in an initially sulfide free crack. This condition on V{sub eac} need only be met for a short time following crack cleanup to turn off EAC. The predicted crack extension due to limited duration of EAC is a small fraction of the initial embedded defect size and would not greatly change calculated crack depths.

  12. Creep crack growth behavior of aluminum alloy 2519. Part 2: Numerical analysis

    SciTech Connect

    Hall, D.E.; Hamilton, B.C.; McDowell, D.L.; Saxena, A.

    1997-12-31

    The experimental analysis of high temperature fracture in Aluminum Alloy 2519-T87 presented in Part 1 of this paper highlighted the creep-brittle fracture characteristics of the material and showed reasonable correlation of crack growth rates with the stress intensity factor K. Part 2 continues this investigation numerically using growing crack finite element analyses. Experimentally observed crack growth histories of four aluminum 2519-T87 compact specimens are enforced by controlling the rate of release of finite element nodes along the crack growth path to gain insight into the relation of the crack tip fields to far field fracture parameters and to crack growth rates. A variable time-step, nodal-release algorithm is presented to model the high strain rates that occur during the initial stages of crack growth. The numerical results indicate an initial transient period of crack growth followed by a quasi-steady-state crack growth regime in which the crack tip fields change slowly with increasing crack length. Transition of crack growth to the quasi-steady-state regime, where similitude and small-scale creep conditions roughly exist, is given by a transition time t{sub g} that depends on the crack growth history and material properties. Excellent correlation of the stress intensity factor K with the crack growth rates is observed after time t{sub g}. Experimental difficulties in measuring the creep component of the load-line deflection rate are also discussed.

  13. MSFC crack growth analysis computer program, version 2 (users manual)

    NASA Technical Reports Server (NTRS)

    Creager, M.

    1976-01-01

    An updated version of the George C. Marshall Space Flight Center Crack Growth Analysis Program is described. The updated computer program has significantly expanded capabilities over the original one. This increased capability includes an extensive expansion of the library of stress intensity factors, plotting capability, increased design iteration capability, and the capability of performing proof test logic analysis. The technical approaches used within the computer program are presented, and the input and output formats and options are described. Details of the stress intensity equations, example data, and example problems are presented.

  14. A Political Analysis of Community Influence over School Closure

    ERIC Educational Resources Information Center

    Finnigan, Kara S.; Lavner, Mark

    2012-01-01

    This study seeks to understand community member participation in and influence over an urban school district's school closure process. Data from interviews with School Board members, district administrators, and community members, as well as district documents and newspaper articles suggest that district administrators limited participation…

  15. Analysis of Internal Crack Healing Mechanism under Rolling Deformation

    PubMed Central

    Gao, Haitao; Ai, Zhengrong; Yu, Hailiang; Wu, Hongyan; Liu, Xianghua

    2014-01-01

    A new experimental method, called the ‘hole filling method’, is proposed to simulate the healing of internal cracks in rolled workpieces. Based on the experimental results, the evolution in the microstructure, in terms of diffusion, nucleation and recrystallisation were used to analyze the crack healing mechanism. We also validated the phenomenon of segmented healing. Internal crack healing involves plastic deformation, heat transfer and an increase in the free energy introduced by the cracks. It is proposed that internal cracks heal better under high plastic deformation followed by slow cooling after rolling. Crack healing is controlled by diffusion of atoms from the matrix to the crack surface, and also by the nucleation and growth of ferrite grain on the crack surface. The diffusion mechanism is used to explain the source of material needed for crack healing. The recrystallisation mechanism is used to explain grain nucleation and growth, accompanied by atomic migration to the crack surface. PMID:25003518

  16. Analysis of internal crack healing mechanism under rolling deformation.

    PubMed

    Gao, Haitao; Ai, Zhengrong; Yu, Hailiang; Wu, Hongyan; Liu, Xianghua

    2014-01-01

    A new experimental method, called the 'hole filling method', is proposed to simulate the healing of internal cracks in rolled workpieces. Based on the experimental results, the evolution in the microstructure, in terms of diffusion, nucleation and recrystallisation were used to analyze the crack healing mechanism. We also validated the phenomenon of segmented healing. Internal crack healing involves plastic deformation, heat transfer and an increase in the free energy introduced by the cracks. It is proposed that internal cracks heal better under high plastic deformation followed by slow cooling after rolling. Crack healing is controlled by diffusion of atoms from the matrix to the crack surface, and also by the nucleation and growth of ferrite grain on the crack surface. The diffusion mechanism is used to explain the source of material needed for crack healing. The recrystallisation mechanism is used to explain grain nucleation and growth, accompanied by atomic migration to the crack surface. PMID:25003518

  17. Finite-element analysis of crack growth under monotonic and cyclic loading

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1977-01-01

    An elastic-plastic (incremental) finite-element analysis, in conjunction with a crack-growth criterion, was used to study crack-growth behavior under monotonic and cyclic loading. The crack-growth criterion was based on crack-tip strain. Whenever the crack-tip strain equals or exceeds a critical strain value, the crack grows. The effects of element-mesh size, critical strain, strain hardening, and specimen type (tension or bending) on crack growth under monotonic loading were investigated. Crack growth under cyclic loading (constant amplitude and simple variable amplitude) were also studied. A combined hardening theory, which incorporates features of both isotropic and kinematic hardening under cyclic loading, was also developed for smooth yield surfaces and was used in the analysis.

  18. Crack stability analysis of low alloy steel primary coolant pipe

    SciTech Connect

    Tanaka, T.; Kameyama, M.; Urabe, Y.

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  19. Analysis of cracked core spray piping from the Quad Cities Unit 2 boiling water reactor

    SciTech Connect

    Diercks, D.R.; Gaitonde, S.M.

    1982-09-01

    The results of a metallurgical analysis of leaking cracks detected in the core spray injection piping of Commonwealth Edison Company's Quad Cities Unit 2 Boiling Water Reactor are described. The cracks were present in a welded 105/sup 0/ elbow assembly in the line, and were found to be caused by intergranular stress corrosion cracking associated with the probable presence of dissolved oxygen in the reactor cooling water and the presence of grain boundary sensitization and local residual stresses induced by welding. The failure is unusual in several respects, including the very large number of cracks (approximately 40) present in the failed component, the axial orientation of the cracks, and the fact that at least one crack completely penetrated a circumferential weld. Virtually all of the cracking occurred in forged material, and the microstructural evidence presented suggests that the orientation of the cracks was influenced by the presence of axially banded delta ferrite in the microstructure of the forged components.

  20. Thermoelastic analysis of matrix crack growth in particulate composites

    SciTech Connect

    Sridhar, N.; Rickman, J.M.; Srolovitz, D.J.

    1995-04-01

    The authors examine the conditions under which differences in thermal expansion between a particle and the matrix lead to crack growth within the matrix. Using linear elasticity fracture mechanics, they obtain closed-form, analytical results for the case of a penny shaped crack present in the matrix interacting with a spherical inclusion which is misfitting with respect to the matrix. A simple and direct relationship is established between the strain energy release rate, the crack size, the crack orientation with respect to the inclusion, the crack/inclusion separation, the degree of thermal expansion mismatch and the elastic properties of the medium. The authors also analyze the size to which these cracks can grow and find that for a given misfit strain and material properties, crack growth is inhibited beyond a certain critical crack size. They find that beyond this critical size, the elastic strain energy released upon crack growth is no longer sufficient to compensate for the energy expended in extending the crack, since the crack is growing into the rapidly decreasing stress field. The modification of the above conditions for crack growth due to the superposition of an external stress field has also been analyzed. The preferred orientation of these cracks as a function of misfit strain is predicted. The implication of these results for thermal cycling are analyzed.

  1. Sutures versus staples for skin closure in orthopaedic surgery: meta-analysis

    PubMed Central

    Sexton, Debbie; Mann, Charles; Donell, Simon

    2010-01-01

    Objective To compare the clinical outcomes of staples versus sutures in wound closure after orthopaedic surgery. Design Meta-analysis. Data sources Medline, CINAHL, AMED, Embase, Scopus, and the Cochrane Library databases were searched, in addition to the grey literature, in all languages from 1950 to September 2009. Additional studies were identified from cited references. Selection criteria Two authors independently assessed papers for eligibility. Included studies were randomised and non-randomised controlled trials that compared the use of staples with suture material for wound closure after orthopaedic surgery procedures. All studies were included, and publications were not excluded because of poor methodological quality. Review methods Two authors independently reviewed studies for methodological quality and extracted data from each paper. Final data for analysis were collated through consensus. The primary outcome measure was the assessment of superficial wound infection after wound closure with staples compared with sutures. Relative risk and mean difference with 95% confidence intervals were calculated and pooled with a random effects model. Heterogeneity was assessed with I2 and χ2 statistical test. Results Six papers, which included 683 wounds, were identified; 332 patients underwent suture closure and 351 staple closure. The risk of developing a superficial wound infection after orthopaedic procedures was over three times greater after staple closure than suture closure (relative risk 3.83, 95% confidence interval 1.38 to 10.68; P=0.01). On subgroup analysis of hip surgery alone, the risk of developing a wound infection was four times greater after staple closure than suture closure (4.79, 1.24 to 18.47; P=0.02). There was no significant difference between sutures and staples in the development of inflammation, discharge, dehiscence, necrosis, and allergic reaction. The included studies had several major methodological limitations, including the

  2. A thermodynamic analysis of propagating subcritical cracks with cohesive zones

    NASA Technical Reports Server (NTRS)

    Allen, David H.

    1993-01-01

    The results of the so-called energetic approach to fracture with particular attention to the issue of energy dissipation due to crack propagation are applied to the case of a crack with cohesive zone. The thermodynamic admissibility of subcritical crack growth (SCG) is discussed together with some hypotheses that lead to the derivation of SCG laws. A two-phase cohesive zone model for discontinuous crack growth is presented and its thermodynamics analyzed, followed by an example of its possible application.

  3. Analysis of Multiple Cracks in an Infinite Functionally Graded Plate

    NASA Technical Reports Server (NTRS)

    Shbeeb, N. I.; Binienda, W. K.; Kreider, K. L.

    1999-01-01

    A general methodology was constructed to develop the fundamental solution for a crack embedded in an infinite non-homogeneous material in which the shear modulus varies exponentially with the y coordinate. The fundamental solution was used to generate a solution to fully interactive multiple crack problems for stress intensity factors and strain energy release rates. Parametric studies were conducted for two crack configurations. The model displayed sensitivity to crack distance, relative angular orientation, and to the coefficient of nonhomogeneity.

  4. Analysis of surface cracks in finite plates under tension or bending loads

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.; Raju, I. S.

    1979-01-01

    Stress-intensity factors calculated with a three-dimensional, finite-element analysis for shallow and deep semielliptical surface cracks in finite elastic isotropic plates subjected to tension or bending loads are presented. A wide range of configuration parameters was investigated. The ratio of crack depth to plate thickness ranged from 0.2 to 0.8 and the ratio of crack depth to crack length ranged from 0.2 to 2.0. The effects of plate width on stress-intensity variations along the crack front was also investigated. A wide-range equation for stress-intensity factors along the crack front as a function of crack depth, crack length, plate thickness, and plate width was developed for tension and bending loads. The equation was used to predict patterns of surface-crack growth under tension or bending fatigue loads. A modified form of the equation was also used to correlate surface-crack fracture data for a brittle epoxy material within + or - 10 percent for a wide range of crack shapes and crack sizes.

  5. Thermoelastic finite element analysis of subsurface cracking due to sliding surface traction

    SciTech Connect

    Cho, S.S.; Komvopoulos, K.

    1997-01-01

    A linear elastic fracture mechanics analysis of subsurface crack propagation in a half-space subjected to moving thermomechanical surface traction was performed using the finite element method. The effect of frictional heating at the sliding surface on the crack growth behavior is analyzed in terms of the coefficient of friction, crack length-to-depth ratio, and Peclet number. The crack propagation characteristics are interpreted in light of results for the directions and magnitudes of the maximum shear and tensile stress intensity factor ranges, respectively. It is shown that, while frictional heating exhibits a negligible effect on the crack propagation direction, it increases the in-plane crack growth rate and reduces the critical crack length at the onset of out-of-plane crack growth at the right tip due to the tensile mechanism (kink formation). The effect of frictional heating becomes more pronounced with increasing contact friction, crack length-to-depth ratio, and Peclet number. Crack mechanism maps showing the occurrence of opening, slip, and stick regions between the crack surfaces are presented for different values of crack length-to-depth ratio, coefficient of friction, and position of thermomechanical surface traction.

  6. Matrix cracking in ceramic-matrix composites

    SciTech Connect

    Danchaivijit, S.; Shetty, D.K. . Dept. of Materials Science and Engineering)

    1993-10-01

    Matrix cracking in ceramic-matrix composites with unbonded frictional interface has been studied using fracture mechanics theory. The critical stress for extension of a fiber-bridged crack has been analyzed using the stress-intensity approach. The analysis uses a new shear-lag formulation of the crack-closure traction applied by the bridging fibers based on the assumption of a constant sliding friction stress over the sliding length of the fiber-matrix interface. The new formulation satisfies two required limiting conditions: (a) when the stress in the bridging fiber approaches the far-field applied stress, the crack-opening displacement approaches a steady-state upper limit that is in agreement with the previous formulations; and (b) in the limit of zero crack opening, the stress in the bridging fiber approaches the far-field fiber stress. This lower limit of the bridging stress is distinctly different from the previous formulations. For all other conditions, the closure traction is a function of the far-field applied stress in addition to the local crack-opening displacement, the interfacial sliding friction stress, and the material properties. Numerical calculations using the stress-intensity approach indicate that the critical stress for crack extension decreases with increasing crack length and approaches a constant steady-state value for large cracks. The steady-state matrix-cracking stress agrees with a steady-state energy balance analysis applied to the continuum model, but it is slightly less than the matrix-cracking stress predicted by such theories of steady-state cracking as that of Aveston, Cooper, and Kelly. The origin of this difference and a method for reconciliation of the two theoretical approaches are discussed.

  7. Purity and adulterant analysis of crack seizures in Brazil.

    PubMed

    Fukushima, André R; Carvalho, Virginia M; Carvalho, Débora G; Diaz, Ernesto; Bustillos, Jose Oscar William Vega; Spinosa, Helenice de S; Chasin, Alice A M

    2014-10-01

    Cocaine represents a serious problem to society. Smoked cocaine is very addictive and it is frequently associated with violence and health issues. Knowledge of the purity and adulterants present in seized cocaine, as well as variations in drug characteristics are useful to identify drug source and estimate health impact. No data are available regarding smoked cocaine composition in most countries, and the smoked form is increasing in the Brazilian market. The purpose of the present study is to contribute to the current knowledge on the status of crack cocaine seized samples on the illicit market by the police of São Paulo. Thus, 404 samples obtained from street seizures conducted by the police were examined. The specimens were macroscopically characterized by color, form, odor, purity, and adulterant type, as well as smoke composition. Samples were screened for cocaine using modified Scott test and thin-layer chromatographic (TLC) technique. Analyses of purity and adulterants were performed with gas chromatography equipped with flame ionization detector (GC-FID). Additionally, smoke composition was analyzed by GC-mass spectrometry (MS), after samples burning. Samples showed different colors and forms, the majority of which is yellow (74.0%) or white (20.0%). Samples free of adulterants represented 76.3% of the total. Mean purity of the analyzed drug was 71.3%. Crack cocaine presented no correlations between macroscopic characteristics and purity. Smoke analysis showed compounds found also in the degradation of diesel and gasoline. Therefore, the drug marketed as crack cocaine in São Paulo has similar characteristics to coca paste. High purity can represent a greater risk of dependency and smoke compounds are possibly worsening drug health impact. PMID:24887446

  8. Closed-crack imaging and scattering behavior analysis using confocal subharmonic phased array

    NASA Astrophysics Data System (ADS)

    Sugawara, Azusa; Jinno, Kentaro; Ohara, Yoshikazu; Yamanaka, Kazushi

    2015-07-01

    To solve the underestimation of closed-crack depth, we have developed an imaging method, subharmonic phased array for crack evaluation (SPACE). However, a single-array SPACE can image only the vicinity of a transmission focal point (TFP) when the TFP is fixed. In this study, we have developed a confocal SPACE that defines multiple TFPs for imaging closed cracks over a wide area. We demonstrated its usefulness by measuring a stress corrosion crack (SCC). Moreover, we proposed a radarlike display that shows single-focus images with a line indicating the incident direction. By applying it to the SCC specimen, a moving crack response (MCR) was observed with varying incident angles. To analyze this behavior, we performed a simulation using a finite-difference time-domain (FDTD) method with a damped double node (DDN) model. Furthermore, we examined the ratio of the subharmonic to fundamental responses depending on the stress ratio between input wave stress and crack closure stress (σc).

  9. Analysis of delamination in unidirectional and crossplied fiber composites containing surface cracks

    NASA Technical Reports Server (NTRS)

    Wang, S. S.; Mandell, J. F.

    1977-01-01

    A two-dimensional hybrid stress finite element analysis is described which was used to study the local stress field around delamination cracks in composite materials. The analysis employs a crack tip singularity element which is embedded in a matrix interlayer between plies of the laminate. Results are given for a unidirectional graphite/epoxy laminate containing a delamination emanating from a surface crack through the outside ply. The results illustrate several aspects of delamination cracks: (1) the localization of the singular stress domain within the interlayer; (2) the local concentration of stress in the ply adjacent to the crack; (3) the nature of the transverse normal and interlaminar shear stress distributions; and (4) the relative magnitudes of K sub 1 and K sub 2 associated with the delamination. A simple example of the use of the analysis in predicting delamination crack growth is demonstrated for a glass/epoxy laminate. The comparisons with experimental data show good agreement.

  10. Micromechanisms of fatigue crack propagation in particulate-reinforced metal-matrix composites

    SciTech Connect

    Shang, Jianku.

    1989-01-01

    Consequences of the interaction of cracks with SiC particles are examined with emphasis on micromechanisms influencing fatigue crack propagation in high strength aluminum alloy matrix composites. Fatigue crack propagation is found to show three distinct regimes; each accompanied by growth mechanisms reflecting different roles of SiC particles. At near-threshold levels, SiC particles impeded fatigue crack growth by deflecting the crack to promote roughness-induced crack closure and by acting as crack traps along the crack front. A two-dimensional crack trapping analysis based on the interaction of a finite crack with a SiC particle indicates that a limiting criterion for fatigue crack growth in SiC{sub p}/Al composites can be established, which requires that the maximum plastic-zone size exceed the effective mean particle size or that the tensile stress in the matrix beyond the particle on the crack front exceed the yield strength of the material. Implications of crack closure and crack trapping to near-threshold crack growth, including load-ration and particle-size dependence of fatigue thresholds, are discussed in terms of contributions from each mechanism. At higher stress intensities, limited fracture of SiC particles ahead of the crack tip leads to the development of uncracked ligaments along the crack length, resulting in a reduced crack-tip stress intensity from ligament bridging. Micromechanical models are developed for such bridges induced by both overlapping cracks and co-planar ligaments, based on the notion of a limiting crack opening displacement or limiting strain in the ligament. The predicted reduction in crack tip stress intensity is shown to be consistent with experimental observations.

  11. Use of Several Thermal Analysis Techniques to Study the Cracking of a Nitrile Butadiene Rubber (NBR) Insulator on the Booster Separation Motor (BSM) of the Space Shuttle

    NASA Technical Reports Server (NTRS)

    Wingard, Charles D.

    1999-01-01

    Two different vendor rubber formulations have been used to produce the silica-filled NBR insulators for the BSM of each of the two Solid Rocket Boosters (SRBs) on the Space Shuttle. Each cured insulator is bonded to the BSM aluminum aft closure with an epoxy adhesive, and some of the curved areas in the rubber may have significant residual stresses. A number of recently bonded NBR insulators have shown fine surface cracks, and stressed insulator areas may be aging at a faster rate than unstressed areas, thus hastening the surface cracking. Thermal analysis data on both vendor insulators by Dynamic Mechanical Analysis (DMA) through a temperature/frequency sweep from 24 to 74 C have shown a higher flexural storage modulus and Arrhenius activation energy for the stressed area than for the unstressed area. Other thermal analysis techniques are being used to study the insulator surface vs. bulk interior for better understanding this anomaly.

  12. Rubber Characterization with Fatigue and Crack Growth Analysis

    NASA Astrophysics Data System (ADS)

    Perier, Laurent; Favier, Arnaud

    2010-06-01

    Dynamic Mechanical Analysis brings advanced capabilities to generate quantitative dynamic property data of rubber compounds for modelers and end users. Additionally to the recognized DMA testing benefits, a new METRAVIB Analyzer DMA+300 includes new testing solutions for analyzing rubbers mechanical property data under extended testing conditions closer to the real product's life conditions. The DMA+300 is specifically designed and dimensioned for fatigue tests on elastomers and crack growth tests. Combined with new MULTITEST software, DMA+300 makes possible to generate multi harmonics excitation and to control the application of a specific wave form to the specimen of rubber. This paper presents the main benefits available with this machine in the domain of rubber and elastomer applications.

  13. Crack Growth Prediction Methodology for Multi-Site Damage: Layered Analysis and Growth During Plasticity

    NASA Technical Reports Server (NTRS)

    James, Mark Anthony

    1999-01-01

    A finite element program has been developed to perform quasi-static, elastic-plastic crack growth simulations. The model provides a general framework for mixed-mode I/II elastic-plastic fracture analysis using small strain assumptions and plane stress, plane strain, and axisymmetric finite elements. Cracks are modeled explicitly in the mesh. As the cracks propagate, automatic remeshing algorithms delete the mesh local to the crack tip, extend the crack, and build a new mesh around the new tip. State variable mapping algorithms transfer stresses and displacements from the old mesh to the new mesh. The von Mises material model is implemented in the context of a non-linear Newton solution scheme. The fracture criterion is the critical crack tip opening displacement, and crack direction is predicted by the maximum tensile stress criterion at the crack tip. The implementation can accommodate multiple curving and interacting cracks. An additional fracture algorithm based on nodal release can be used to simulate fracture along a horizontal plane of symmetry. A core of plane strain elements can be used with the nodal release algorithm to simulate the triaxial state of stress near the crack tip. Verification and validation studies compare analysis results with experimental data and published three-dimensional analysis results. Fracture predictions using nodal release for compact tension, middle-crack tension, and multi-site damage test specimens produced accurate results for residual strength and link-up loads. Curving crack predictions using remeshing/mapping were compared with experimental data for an Arcan mixed-mode specimen. Loading angles from 0 degrees to 90 degrees were analyzed. The maximum tensile stress criterion was able to predict the crack direction and path for all loading angles in which the material failed in tension. Residual strength was also accurately predicted for these cases.

  14. Microstructural analysis of weld cracking in 718 Plus superalloy

    NASA Astrophysics Data System (ADS)

    Vishwakarma, Krutika

    Allvac 718RTM PLUS(TM) (718 Plus) is a new Ni-base superalloy developed to be used in land and aero gas turbine applications. 718 Plus was developed to have high temperature properties superior to its baseline superalloy Inconel 718, while maintaining its workability. Besides its high temperature properties superior to Inconel 718, limited information exists about its physical metallurgy or weldability. This project studied the microstructure and electron beam welding response of this new superalloy in two selected pre-weld heat treated conditions. To further understand the effect of minor alloying elements on its weldability, two versions of 718 Plus with varying concentrations of boron and phosphorus, HC 49 with higher B and P and HC 20 with normal B and P, were also studied. Finally, the weldability of 718 Plus alloys was compared to that of Inconel 718 and Waspaloy under similar welding conditions. Hot rolled wrought plates of Inconel 718, Waspaloy and 718 Plus alloys were supplied by ALLVAC Inc. 12.7 mm x 12.7 mm x 101.6 mm sections were cut normal to the rolling direction of the plates and were subjected to their recommended respective solution heat treatments, viz., 950°C for 1 hour for 718 Plus alloys and Inconel 718 and 1020°C for 1 hour for Waspaloy. 718 Plus alloys and Inconel 718 were also examined after another solution heat treatment at 1050°C for 1 hour. All the heat treatments were followed by water quenching. Thorough microstructural characterization before and after welding was carried out using optical microscopy, analytical scanning electron microscopy, electron microprobe analysis and analytical transmission electron microscopy. In addition, Secondary Ion Mass Spectrometer (SIMS) was used to study the grain boundary segregation in the two 718 Plus alloys. Interestingly, the microstructure of 718 Plus alloy, in the heat treated conditions it was studied, was very similar to that of Inconel 718 despite of the considerable difference in their

  15. Analysis of crack propagation in roller bearings using the boundary integral equation method - A mixed-mode loading problem

    NASA Technical Reports Server (NTRS)

    Ghosn, L. J.

    1988-01-01

    Crack propagation in a rotating inner raceway of a high-speed roller bearing is analyzed using the boundary integral method. The model consists of an edge plate under plane strain condition upon which varying Hertzian stress fields are superimposed. A multidomain boundary integral equation using quadratic elements was written to determine the stress intensity factors KI and KII at the crack tip for various roller positions. The multidomain formulation allows the two faces of the crack to be modeled in two different subregions, making it possible to analyze crack closure when the roller is positioned on or close to the crack line. KI and KII stress intensity factors along any direction were computed. These calculations permit determination of crack growth direction along which the average KI times the alternating KI is maximum.

  16. Local delamination in laminates with angle ply matrix cracks. Part 1: Tension tests and stress analysis

    NASA Technical Reports Server (NTRS)

    Obrien, T. Kevin; Hooper, S. J.

    1991-01-01

    Quasi-static tension tests were conducted on AS4/3501-6 graphite epoxy laminates. Dye penetrant enhanced x-radiography was used to document the onset of matrix cracking and the onset of local delaminations at the intersection of the matrix cracks and the free edge. Edge micrographs taken after the onset of damage were used to verify the location of the matrix cracks and local delamination through the laminate thickness. A quasi-3D finite element analysis was conducted to calculate the stresses responsible for matrix cracking in the off-axis plies. Laminated plate theory indicated that the transverse normal stresses were compressive. However, the finite element analysis yielded tensile transverse normal stresses near the free edge. Matrix cracks formed in the off-axis plies near the free edge where in-plane transverse stresses were tensile and had their greatest magnitude. The influence of the matrix crack on interlaminar stresses is also discussed.

  17. On the variation in crack-opening stresses at different locations in a three-dimensional body

    NASA Technical Reports Server (NTRS)

    Chermahini, R. G.; Blom, Anders F.

    1990-01-01

    Crack propagation and closure behavior of thin, and thick middle crack tension specimens under constant amplitude loading were investigated using a three dimensional elastic plastic finite element analysis of fatigue crack propagation and closure. In the thin specimens the crack front closed first on the exterior (free) surface and closed last in the interior during the unloading portion of cyclic loading; a load reduced displacement technique was used to determine crack opening stresses at specified locations in the plate from the displacements calculated after the seven cycle. All the locations were on the plate external surface and were located near the crack tip, behind the crack tip, at the centerline of the crack. With this technique, the opening stresses at the specified points were found to be 0.52, 0.42, and 0.39 times the maximum applied stress.

  18. Analysis of radially cracked ring segments subject to forces and couples

    NASA Technical Reports Server (NTRS)

    Gross, B.; Strawley, J. E.

    1975-01-01

    Results of planar boundary collocation analysis are given for ring segment (C shaped) specimens with radial cracks, subjected to combined forces and couples. Mode I stress intensity factors and crack mouth opening displacements were determined for ratios of outer to inner radius in the range 1.1 to 2.5, and ratios of crack length to segment width in the range 0.1 to 0.8.

  19. Analysis of radially cracked ring segments subject to forces and couples

    NASA Technical Reports Server (NTRS)

    Gross, B.; Srawley, J. E.

    1977-01-01

    Results of planar boundary collocation analysis are given for ring segment (C-shaped) specimens with radial cracks, subjected to combined forces and couples. Mode I stress intensity factors and crack mouth opening displacements were determined for ratios of outer to inner radius in the range 1.1 to 2.5 and ratios of crack length to segment width in the range 0.1 to 0.8.

  20. CRACK GROWTH ANALYSIS OF SOLID OXIDE FUEL CELL ELECTROLYTES

    SciTech Connect

    S. Bandopadhyay; N. Nagabhushana

    2003-10-01

    Defects and Flaws control the structural and functional property of ceramics. In determining the reliability and lifetime of ceramics structures it is very important to quantify the crack growth behavior of the ceramics. In addition, because of the high variability of the strength and the relatively low toughness of ceramics, a statistical design approach is necessary. The statistical nature of the strength of ceramics is currently well recognized, and is usually accounted for by utilizing Weibull or similar statistical distributions. Design tools such as CARES using a combination of strength measurements, stress analysis, and statistics are available and reasonably well developed. These design codes also incorporate material data such as elastic constants as well as flaw distributions and time-dependent properties. The fast fracture reliability for ceramics is often different from their time-dependent reliability. Further confounding the design complexity, the time-dependent reliability varies with the environment/temperature/stress combination. Therefore, it becomes important to be able to accurately determine the behavior of ceramics under simulated application conditions to provide a better prediction of the lifetime and reliability for a given component. In the present study, Yttria stabilized Zirconia (YSZ) of 9.6 mol% Yttria composition was procured in the form of tubes of length 100 mm. The composition is of interest as tubular electrolytes for Solid Oxide Fuel Cells. Rings cut from the tubes were characterized for microstructure, phase stability, mechanical strength (Weibull modulus) and fracture mechanisms. The strength at operating condition of SOFCs (1000 C) decreased to 95 MPa as compared to room temperature strength of 230 MPa. However, the Weibull modulus remains relatively unchanged. Slow crack growth (SCG) parameter, n = 17 evaluated at room temperature in air was representative of well studied brittle materials. Based on the results, further work

  1. Hanford tanks initiative alternatives generation and analysis plan for AX tank farm closure basis

    SciTech Connect

    Schaus, P. S.

    1997-10-22

    The purpose of this document is: (1) to review the HTI Mission Analysis and related documents to determine their suitability for use in developing performance measures for AX Tank Farm closure, (2) to determine the completeness and representativeness of selected alternative closure scenarios, (3) to determine the completeness of current plans for development of tank end-state criteria, and (4) to analyze the activities that are necessary and sufficient to recommend the end-state criteria and performance measures for the AX Tank Farm and recommend activities not currently planned to support establishment of its end-state criteria.

  2. STAC -- a new Swedish code for statistical analysis of cracks in SG-tubes

    SciTech Connect

    Poern, K.

    1997-02-01

    Steam generator (SG) tubes in pressurized water reactor plants are exposed to various types of degradation processes, among which stress corrosion cracking in particular has been observed. To be able to evaluate the safety importance of such cracking of SG-tubes one has to have a good and empirically founded knowledge about the scope and the size of the cracks as well as the rate of their continuous growth. The basis of experience is to a large extent constituted of the annually performed SG-inspections and crack sizing procedures. On the basis of this experience one can estimate the distribution of existing crack lengths, and modify this distribution with regard to maintenance (plugging) and the predicted rate of crack propagation. Finally, one can calculate the rupture probability of SG-tubes as a function of a given critical crack length. On account of the Swedish Nuclear Power Inspectorate an introductory study has been performed in order to get a survey of what has been done elsewhere in this field. The study resulted in a proposal of a computerizable model to be able to estimate the distribution of true cracks, to modify this distribution due to the crack growth and to compute the probability of tube rupture. The model has now been implemented in a compute code, called STAC (STatistical Analysis of Cracks). This paper is aimed to give a brief outline of the model to facilitate the understanding of the possibilities and limitations associated with the model.

  3. Finite-element analysis of corner cracks in rectangular bars

    NASA Technical Reports Server (NTRS)

    Raju, L. S.; Newman, J. C., Jr.

    1987-01-01

    Stress intensity factors for a wide range of quarter-elliptical corner cracks in rectangular bars are presented. Cracked configurations were subjected to remote tension, in-plane bending, or out-of-plane bending. Results were compared with other numerical results for a quarter-circular corner crack configuration. The present results along the interior of the crack generally agreed within 3 percent with those from the literature. Some larger differences (3 to 13 percent) were observed near the intersection of the crack front and the free surfaces in the boundary layer region. Analyses were performed to study the effect of mesh refinement in the boundary layer region and the influence of Poisson's ratio on the distribution of stress-intensity factors.

  4. The analysis of crack tip fields in ferroelastic materials

    NASA Astrophysics Data System (ADS)

    Carka, Dorinamaria; Landis, Chad M.

    2011-09-01

    The stress and strain fields near a stationary crack in a ferroelastic material are analyzed. The constitutive response of the material is taken to be characteristic of a polycrystalline sample assembled from randomly oriented tetragonal single crystal grains. The constitutive law accounts for the strain saturation, asymmetry in tension versus compression, Bauschinger effects, reverse switching, and strain reorientation that can occur in these materials due to the non-proportional loading that can arise near a crack tip. Detailed finite element calculations are carried out to determine the stress and strain fields in the vicinity of the crack tip, and to compute values for the J-integral on various integration paths around the tip. The results of the calculations are discussed in relation to results for growing cracks and for stationary cracks in standard elastic-plastic materials.

  5. Free vibration analysis of size-dependent cracked microbeam based on the modified couple stress theory

    NASA Astrophysics Data System (ADS)

    Sourki, R.; Hoseini, S. A. H.

    2016-04-01

    This paper investigates the analysis for free transverse vibration of a cracked microbeam based on the modified couple stress theory within the framework of Euler-Bernoulli beam theory. The governing equation and the related boundary conditions are derived by using Hamilton's principle. The cracked beam is modeled by dividing the beam into two segments connected by a rotational spring located at the cracked section. This model invokes the consideration of the additional strain energy caused by the crack and promotes a discontinuity in the bending slope. In this investigation, the influence of diverse crack position, crack severity, material length scale parameter as well as various Poisson's ratio on natural frequencies is studied. A comparison with the previously published studies is made, in which a good agreement is observed. The results illustrate that the aforementioned parameters are playing a significant role on the dynamic behavior of the microbeam.

  6. Stress analysis and stress-intensity factors for finite geometry solids containing rectangular surface cracks

    NASA Technical Reports Server (NTRS)

    Gyekenyesi, J. P.; Mendelson, A.

    1977-01-01

    The line method of analysis is applied to the Navier-Cauchy equations of elastic equilibrium to calculate the displacement field in a finite geometry bar containing a variable depth rectangular surface crack under extensionally applied uniform loading. The application of this method to these equations leads to coupled sets of simultaneous ordinary differential equations whose solutions are obtained along sets of lines in a discretized region. Using the obtained displacement field, normal stresses, and the stress-intensity factor variation along the crack periphery are calculated for different crack depth to bar thickness ratios. Crack opening displacements and stress-intensity factors are also obtained for a through-thickness, center-cracked bar with variable thickness. The reported results show a considerable potential for using this method in calculating stress-intensity factors for commonly encountered surface crack geometries in finite solids

  7. Stress analysis and stress intensity factors for finite geometry solids containing rectangular surface cracks

    NASA Technical Reports Server (NTRS)

    Gyekenyesi, J. P.; Mendelson, A.

    1975-01-01

    The line method of analysis is applied to the Navier-Cauchy equations of elastic equilibrium to calculate the displacement field in a finite geometry bar containing a variable depth rectangular surface crack under extensionally applied uniform loading. The application of this method to these equations leads to coupled sets of simultaneous ordinary differential equations whose solutions are obtained along sets of lines in a discretized region. Using the obtained displacement field, normal stresses and the stress intensity factor variation along the crack periphery are calculated for different crack depth to bar thickness ratios. Crack opening displacements and stress intensity factors are also obtained for a through-thickness, center cracked bar with variable thickness. The reported results show a considerable potential for using this method in calculating stress intensity factors for commonly encountered surface crack geometries in finite solids.

  8. Analysis of roller hemming process for a vehicle tailgate closure

    NASA Astrophysics Data System (ADS)

    Gürgen, Selim; Gökler, Mustafa İlhan; Darendeliler, Haluk; Çelikkaya, Çetin Cengiz; Erden, Kemal

    2013-05-01

    Hemming is a sheet metal joining process which is widely used for vehicle closures. As the latest hemming process type, the roller hemming process uses industrial robots therefore; main advantage of the process is achieved as flexibility with improved product quality. Trial and error method is the general approach to design the process in the industry due to limited know-how in the roller hemming. However, due to advantages of the process, the recent studies have also been focused on numerical simulations. In this study, the roller hemming process of the tailgate of a vehicle has been investigated by using the finite element method. The points of interest are selected as cycle time reduction and reducing the undesired wrinkling formation in the process. In the current roller hemming process of the tailgate, three stages including two pre-hemming and one final hemming stages are being applied. For the cycle time reduction, simulations have been performed to complete the hemming process in two stages. Effects of the roller geometry and the bending angle pairs have been investigated. The hemming process with two stages has been shown numerically to be applicable by considering the final geometry of the product and the maximum stress and strain values occurred during the process. The wrinkling formation is reduced by using a roller with larger diameter in the simulations. Then, verifications of the simulations have been done by implementing of the process. As a result of the study, approximately 33% reduction in the cycle time and 50% increase in the productivity of the tailgate have been successfully achieved in addition to reduction in the wrinkling formation during the pre-hemming stage.

  9. Effects of weld residual stresses on crack-opening area analysis of pipes for LBB applications

    SciTech Connect

    Dong, P.; Rahman, S.; Wilkowski, G.

    1997-04-01

    This paper summarizes four different studies undertaken to evaluate the effects of weld residual stresses on the crack-opening behavior of a circumferential through-wall crack in the center of a girth weld. The effect of weld residual stress on the crack-opening-area and leak-rate analyses of a pipe is not well understood. There are no simple analyses to account for these effects, and, therefore, they are frequently neglected. The four studies involved the following efforts: (1) Full-field thermoplastic finite element residual stress analyses of a crack in the center of a girth weld, (2) A comparison of the crack-opening displacements from a full-field thermoplastic residual stress analysis with a crack-face pressure elastic stress analysis to determine the residual stress effects on the crack-opening displacement, (3) The effects of hydrostatic testing on the residual stresses and the resulting crack-opening displacement, and (4) The effect of residual stresses on crack-opening displacement with different normal operating stresses.

  10. Fatigue crack growth theory and experiment: A comparative analysis

    SciTech Connect

    Sananda, K.

    1983-12-01

    A number of theoretical models have been proposed in the literature which explain the second or the fourth power dependence of fatigue crack growth rate on ..delta..K, the stress intensity factor range in the Paris-Erdogan relation da/dN = C ..delta..K /SUP m/ . All of these models pertain to the intermediate range of crack growth rates where the m values are relatively low in the range of 2 to 4. The values of m for many metals and alloys can be much larger than 4 at near threshold crack growth rates or at stress intensities close to the fast fracture, and in some cases throughout the range of ..delta..K when the faceted mode of crack growth occurs. For such cases, the models appear to have no relevance. In this report predictions of different theoretical models are critically examined in comparison to experimentally determined crack growth rates in a MA 956, oxide dispersion strengthened alloy. Cumulative damage models predict crack growth rates reasonably well except in the range where ductile striations are observed. Lack of agreement with any particular model in this range is related to the fact that at different regions across the specimen thickness different mechanisms, either plastic blunting or cumulative damage, control the crack growth.

  11. Analysis of local fractures and crack growth in coal seams under compression

    SciTech Connect

    S.V. Kuznetsov; V.A. Trofimov

    2006-01-15

    An analysis is performed for the effect that a growing rock pressure in stress concentration zones has on development of local fractures of coal due to stratal water, and on closing-up of bedding joints, which confines this process. It is shown that all of unstable cracks in a seam grow dynamically until the related bedding crack closing-up.

  12. Analysis of reinforced concrete structures with occurrence of discrete cracks at arbitrary positions

    NASA Technical Reports Server (NTRS)

    Blaauwendraad, J.; Grootenboer, H. J.; Bouma, A. L.; Reinhardt, H. W.

    1980-01-01

    A nonlinear analysis of in-plane loaded plates is presented, which eliminates the disadvantages of the smeared crack approach. The elements used and the computational method are discussed. An example is shown in which one or more discrete cracks are dominant.

  13. Individual Variation and Family-Community Ties: A Behavioral Genetic Analysis of the Intergenerational Closure in the Lives of Adolescents

    ERIC Educational Resources Information Center

    Cleveland, H. Harrington; Crosnoe, Robert

    2004-01-01

    Intergenerational closure refers to parents' knowing the parents of their adolescents' friends. This study treated intergenerational closure - as reported by the parents of adolescent twins - as the dependent variable in a behavioral genetic analysis. The sample consisted of identical and fraternal twin pairs in the National Longitudinal Study of…

  14. Analysis of crack-induced-craze in polymers

    NASA Technical Reports Server (NTRS)

    Sun, B. N.; Hou, H. S.; Hsiao, C. C.

    1988-01-01

    In this paper, the viscoelastic boundary element method is used to estimate the opening displacement and the envelope stress on the surface of an isolated crack-induced-craze system. To predict the propagation history of both the crack and the craze in a polymer sheet, the material properties of the glassy polymers are represented by a generalized linear viscoelastic model. Results are compared with the theoretical micromechanics predictions. Good agreements are obtained.

  15. Elastic analysis of a mode II fatigue crack test specimen

    NASA Technical Reports Server (NTRS)

    Gross, B.; Buzzard, R. J.; Brown, W. F., Jr.

    1986-01-01

    Elastic displacements and stress intensity measurements for a mode II specimen have been obtained over a range of a/W values between 0.500 and 0.900 using the MARC general purpose finite element program. Stress intensity factors were experimentally determined using load point displacement values. Good general agreement between numerical and experimental results for crack mouth, crack surface, and load point displacements, and for stress intensity factors, demonstrates the accuracy of the present method.

  16. Testing and analysis of flat and curved panels with multiple cracks

    NASA Technical Reports Server (NTRS)

    Broek, David; Jeong, David Y.; Thomson, Douglas

    1994-01-01

    An experimental and analytical investigation of multiple cracking in various types of test specimens is described in this paper. The testing phase is comprised of a flat unstiffened panel series and curved stiffened and unstiffened panel series. The test specimens contained various configurations for initial damage. Static loading was applied to these specimens until ultimate failure, while loads and crack propagation were recorded. This data provides the basis for developing and validating methodologies for predicting linkup of multiple cracks, progression to failure, and overall residual strength. The results from twelve flat coupon and ten full scale curved panel tests are presented. In addition, an engineering analysis procedure was developed to predict multiple crack linkup. Reasonable agreement was found between predictions and actual test results for linkup and residual strength for both flat and curved panels. The results indicate that an engineering analysis approach has the potential to quantitatively assess the effect of multiple cracks in the arrest capability of an aircraft fuselage structure.

  17. Modal analysis for characterization of fatigue cracks in thin metal plates

    NASA Technical Reports Server (NTRS)

    Wincheski, B.; Namkung, M.

    1991-01-01

    Detailed experimental investigation and numerical analysis were performed on the characterization of fatigue cracks in thin aluminum alloys by a low frequency resonant modal analysis technique. The resonance frequency of plate modes is altered by the presence of fatigue cracks. This frequency shift was analyzed using a finite element approach and the results were compared to experimental data. Acoustic sensors were used to detect the fatigue cracks which were stimulated by standing waves in 0.1 cm aluminum alloy plates. The response of several different sensors to the crack noise was studied, as was the response at higher order modes. It was found that critical crack information can be obtained from the amplitude and phase of the emitted signal with respect to that of the external driving force.

  18. Crack analysis of unfilled natural rubber using infrared microspectroscopy

    SciTech Connect

    Neumeister, L.A.; Koenig, J.L.

    1996-12-31

    Several spectroscopic methods are available for characterizing the crack tip region of natural rubber on the molecular scale to develop a material with fatigue resistant properties. Attenuated total reflectance or ATR-IR has been used to characterize the structure of many different polymers, including rubbers. Transmission has also been well established as a viable technique for the molecular characterization of transparent materials including thin films of unfilled natural rubber. Unfilled natural rubber was stretched to 629% elongation until cracks in the surface. A cross section of the sample containing a crack was then microtomed at -85{degrees}C into slices approximately 0.5 {mu}m thick. Similarly, samples were cut with a razor and microtomed under the same conditions. The crack tip region was mapped using the IR{mu}s{trademark}/SIRM Molecular Microanalysis System. The map consisted of ten spectra taken in the x and y directions. The same region was analyzed for orientation of molecular structures. Points were selected along the crack tip, crack edges, and the bulk. Dichroic ratios of all prominent peaks were calculated. ATR was used to verify the results of the mapping experiments for both stressed unstressed material.

  19. An analysis of ductile rupture modes at a crack tip

    NASA Astrophysics Data System (ADS)

    Needleman, A.; Tvergaard, V.

    A N ELASTIC-VISCOPLASTIC model of a ductile, porous solid is used to study the influence of the nucleation and growth of micro-voids in the material near the tip of a crack. Conditions of small scale yielding are assumed, and the numerical analyses of the stress and strain fields are based on finite strain theory, so that crack tip blunting is fully accounted for. An array of large inclusions or inclusion colonies, with a relatively low strength, results in large voids near the crack tip at a rather early stage, whereas small second phase particles in the matrix material between the inclusions require large strains before cavities nucleate. Various distributions of the large inclusions, and various critical strains for nucleation of the small scale voids between the inclusions, are considered. Localization of plastic flow plays an important role in determining the failure path between the crack tip and the nearest larger void, and the path is strongly sensitive to the distribution of the large inclusions. Values of the J-integral and the crack opening displacement at fracture initiation are estimated, together with values of the tearing modulus during crack growth, and these values are related to experimental results.

  20. Analysis, prediction, and case studies of early-age cracking in bridge decks

    NASA Astrophysics Data System (ADS)

    ElSafty, Adel; Graeff, Matthew K.; El-Gharib, Georges; Abdel-Mohti, Ahmed; Mike Jackson, N.

    2016-05-01

    Early-age cracking can adversely affect strength, serviceability, and durability of concrete bridge decks. Early age is defined as the period after final setting, during which concrete properties change rapidly. Many factors can cause early-age bridge deck cracking including temperature change, hydration, plastic shrinkage, autogenous shrinkage, and drying shrinkage. The cracking may also increase the effect of freeze and thaw cycles and may lead to corrosion of reinforcement. This research paper presents an analysis of causes and factors affecting early-age cracking. It also provides a tool developed to predict the likelihood and initiation of early-age cracking of concrete bridge decks. Understanding the concrete properties is essential so that the developed tool can accurately model the mechanisms contributing to the cracking of concrete bridge decks. The user interface of the implemented computer Excel program enables the user to input the properties of the concrete being monitored. The research study and the developed spreadsheet were used to comprehensively investigate the issue of concrete deck cracking. The spreadsheet is designed to be a user-friendly calculation tool for concrete mixture proportioning, temperature prediction, thermal analysis, and tensile cracking prediction. The study also provides review and makes recommendations on the deck cracking based mainly on the Florida Department of Transportation specifications and Structures Design Guidelines, and Bridge Design Manuals of other states. The results were also compared with that of other commercially available software programs that predict early-age cracking in concrete slabs, concrete pavement, and reinforced concrete bridge decks. The outcome of this study can identify a set of recommendations to limit the deck cracking problem and maintain a longer service life of bridges.

  1. Analysis, prediction, and case studies of early-age cracking in bridge decks

    NASA Astrophysics Data System (ADS)

    ElSafty, Adel; Graeff, Matthew K.; El-Gharib, Georges; Abdel-Mohti, Ahmed; Mike Jackson, N.

    2016-06-01

    Early-age cracking can adversely affect strength, serviceability, and durability of concrete bridge decks. Early age is defined as the period after final setting, during which concrete properties change rapidly. Many factors can cause early-age bridge deck cracking including temperature change, hydration, plastic shrinkage, autogenous shrinkage, and drying shrinkage. The cracking may also increase the effect of freeze and thaw cycles and may lead to corrosion of reinforcement. This research paper presents an analysis of causes and factors affecting early-age cracking. It also provides a tool developed to predict the likelihood and initiation of early-age cracking of concrete bridge decks. Understanding the concrete properties is essential so that the developed tool can accurately model the mechanisms contributing to the cracking of concrete bridge decks. The user interface of the implemented computer Excel program enables the user to input the properties of the concrete being monitored. The research study and the developed spreadsheet were used to comprehensively investigate the issue of concrete deck cracking. The spreadsheet is designed to be a user-friendly calculation tool for concrete mixture proportioning, temperature prediction, thermal analysis, and tensile cracking prediction. The study also provides review and makes recommendations on the deck cracking based mainly on the Florida Department of Transportation specifications and Structures Design Guidelines, and Bridge Design Manuals of other states. The results were also compared with that of other commercially available software programs that predict early-age cracking in concrete slabs, concrete pavement, and reinforced concrete bridge decks. The outcome of this study can identify a set of recommendations to limit the deck cracking problem and maintain a longer service life of bridges.

  2. Design and analysis of lid closure bolts for packages used to transport radioactive materials

    SciTech Connect

    Raske, D.T.; Stojimirovic, A.

    1995-07-01

    The design criterion recommended by the U.S. Department of Energy for Category I radioactive packaging is found in Section III, Division 1, of the ASME Boiler and Pressure Vessel Code. This criterion provides material specifications and allowable stress limits for bolts used to secure lids of containment vessels. This paper describes the design requirements for Category I containment vessel lid closure bolts, and provides an example of a bolting stress analysis. The lid-closure bolting stress analysis compares calculations based on handbook formulas with an analysis performed with a finite-element computer code. The results show that the simple handbook calculations can be sufficiently accurate to evaluate the bolt stresses that occur in rotationally rigid lid flanges designed for metal-to-metal contact.

  3. Wavelet analysis of skin blood flow in dermatosurgery using primary closure with tension.

    PubMed

    Häfner, Hans-Martin; Bräuer, Kurt; Kneilling, Manfred; Moehrle, Matthias; Breuninger, Helmut

    2011-01-01

    Primary closure in dermatologic surgery is state of the art in small lesions at the head, but also in larger lesions at the trunk or the extremities. Microcirculatory effects on the skin blood flow near to the wound edges affected by primary closure. Forty three patients were investigated. Before and after surgery, skin blood flow was measured using Laser Doppler Fluxmetry (LDF). During primary closure, tension in the suture was measured and the tension on the wound edges was calculated. Times series were analyzed using continuous wavelet analyses, before, after 2 h and 24 h after surgery. After three months, the cosmetic results were requested. Median horizontal diameter was 22 mm (quartiles 20/48 mm), median vertical diameter was 44 mm (quartiles 26/60 mm). Mean string force was 12.0 SD 10.2 N. During the whole course of investigation, we found no change of microcirculatory parameters such as mean LDF or any scaling level following wavelet analysis caused by primary closure. Average of the cosmetic result was 1.8. It is a relative small number of patients and the defects are located in different areas. Skin blood flow and the microcirculatory pattern is not affected in the area by the tension on wound edges and provides therefore a fast healing process without any vegetatively induced complications even if the string force is high. In dermatosurgery, wounds can be closed directly without changing the microcirculatory pattern in the direct area of the wound margins. PMID:21339630

  4. Crack Imaging and Quantification in Aluminum Plates with Guided Wave Wavenumber Analysis Methods

    NASA Technical Reports Server (NTRS)

    Yu, Lingyu; Tian, Zhenhua; Leckey, Cara A. C.

    2015-01-01

    Guided wavefield analysis methods for detection and quantification of crack damage in an aluminum plate are presented in this paper. New wavenumber components created by abrupt wave changes at the structural discontinuity are identified in the frequency-wavenumber spectra. It is shown that the new wavenumbers can be used to detect and characterize the crack dimensions. Two imaging based approaches, filter reconstructed imaging and spatial wavenumber imaging, are used to demonstrate how the cracks can be evaluated with wavenumber analysis. The filter reconstructed imaging is shown to be a rapid method to map the plate and any existing damage, but with less precision in estimating crack dimensions; while the spatial wavenumber imaging provides an intensity image of spatial wavenumber values with enhanced resolution of crack dimensions. These techniques are applied to simulated wavefield data, and the simulation based studies show that spatial wavenumber imaging method is able to distinguish cracks of different severities. Laboratory experimental validation is performed for a single crack case to confirm the methods' capabilities for imaging cracks in plates.

  5. Comparing sutures versus staples for skin closure after orthopaedic surgery: systematic review and meta-analysis

    PubMed Central

    Krishnan, Rohin; MacNeil, S Danielle; Malvankar-Mehta, Monali S

    2016-01-01

    Objective To determine whether there still remains a significant advantage in the use of sutures to staples for orthopaedic skin closure in adult patients. Design Systematic Review/ Meta-Analysis. Data sources MEDLINE-OVID, EMBASE-OVID, CINAHL and Cochrane Library. Grey and unpublished literature was also explored by searching: International Clinical Trial Registry, Grey Matters BIOSIS Previews, Networked Digital Library of Theses and Dissertations, ClinicalTrials.gov, UK Clinical Trials Gateway, UK Clinical Research Network Study Portfolio, Open Grey, Grey Literature Report, and Web of Science. Selection criteria Articles were from any country, written in English and published after 1950. We included all randomised control trials and observational studies comparing adults (≥18 years) undergoing orthopaedic surgery who either received staples or sutures for skin closure. The primary outcome was the incidence of surgical site infection. Secondary outcomes included closure time, inflammation, length of stay, pain, abscess formation, necrosis, discharge, wound dehiscence, allergic reaction and health-related quality of life. Results 13 studies were included in our cumulative meta-analysis conducted using Review Manager V.5.0. The risk ratio was computed as a measure of the treatment effect taking into account heterogeneity. Random-effect models were applied. There was no significant difference in infection comparing sutures to staples. The cumulative relative risk was 1.06 (0.46 to 2.44). In addition, there was no difference in infection comparing sutures to staples in hip and knee surgery, respectively. Lastly, except for closure time, there was no significant difference in secondary outcomes comparing sutures to staples. Conclusions Except for closure time, there was no significant difference in superficial infection and secondary outcomes comparing sutures to staples was found. Given that there may in fact be no difference in effect between the two skin closure

  6. Variation of crack-opening stresses in three-dimensions - Finite thickness plate

    NASA Technical Reports Server (NTRS)

    Chermahini, R. G.; Blom, A. F.

    1991-01-01

    A 3D elastic-plastic finite-element analysis is conducted to study crack-growth behavior of thin and thick center-cracked specimens under constant-amplitude loading conditions. The numerical analysis and the specimen configuration and loading are described for both the thin and thick conditions. Stabilized crack-opening stresses of interior and exterior regions are given as are the closure and opening profiles of the crack-surface plane after the tenth cycle. The effect of thickness is discussed with respect to the crack-opening stress levels and the plastic zones of the interior and exterior regions. A load-reduced-displacement technique allows the calculation of the crack-opening stresses at three locations on the crack surface plane. The constraint effect related to thickness gives a lower stabilized crack-opening stress level for the thick specimens.

  7. Dynamical System Analysis of Reynolds Stress Closure Equations

    NASA Technical Reports Server (NTRS)

    Girimaji, Sharath S.

    1997-01-01

    In this paper, we establish the causality between the model coefficients in the standard pressure-strain correlation model and the predicted equilibrium states for homogeneous turbulence. We accomplish this by performing a comprehensive fixed point analysis of the modeled Reynolds stress and dissipation rate equations. The results from this analysis will be very useful for developing improved pressure-strain correlation models to yield observed equilibrium behavior.

  8. Fracture analysis of axially cracked pressure tube of pressurized heavy water reactor

    SciTech Connect

    Krishnan, S.; Bhasin, V.; Mahajan, S.C.

    1997-04-01

    Three Dimensional (313) finite element elastic plastic fracture analysis was done for through wall axially cracked thin pressure tubes of 220 MWe Indian Pressurized Heavy Water Reactor. The analysis was done for Zr-2 and Zr-2.5Nb pressure tubes operating at 300{degrees}C and subjected to 9.5 Mpa internal pressure. Critical crack length was determined based on tearing instability concept. The analysis included the effect of crack face pressure due to the leaking fluid from tube. This effect was found to be significant for pressure tubes. The available formulae for calculating J (for axially cracked tubes) do not take into account the effect of crack face pressure. 3D finite element analysis also gives insight into variation of J across the thickness of pressure tube. It was observed that J is highest at the mid-surface of tube. The results have been presented in the form of across the thickness average J value and a peak factor on J. Peak factor on J is ratio of J at mid surface to average J value. Crack opening area for different cracked lengths was calculated from finite element results. The fracture assessment of pressure tubes was also done using Central Electricity Generating Board R-6 method. Ductile tearing was considered.

  9. Numerical method of crack analysis in 2D finite magnetoelectroelastic media

    NASA Astrophysics Data System (ADS)

    Zhao, Minghao; Xu, Guangtao; Fan, Cuiying

    2010-04-01

    The present paper extends the hybrid extended displacement discontinuity fundamental solution method (HEDD-FSM) (Eng Anal Bound Elem 33:592-600, 2009) to analysis of cracks in 2D finite magnetoelectroelastic media. The solution of the crack is expressed approximately by a linear combination of fundamental solutions of the governing equations, which includes the extended point force fundamental solutions with sources placed at chosen points outside the domain of the problem under consideration, and the extended Crouch fundamental solutions with extended displacement discontinuities placed on the crack. The coefficients of the fundamental solutions are determined by letting the approximated solution satisfy the prescribed boundary conditions on the boundary of the domain and on the crack face. The Crouch fundamental solution for a parabolic element at the crack tip is derived to model the square root variations of near tip fields. The extended stress intensity factors are calculated under different electric and magnetic boundary conditions.

  10. Fractographic analysis of gaseous hydrogen induced cracking in 18Ni maraging steel

    NASA Technical Reports Server (NTRS)

    Gangloff, R. P.; Wei, R. P.

    1978-01-01

    Electron microscope fractographic analysis supplemented an extensive study of the kinetics of gaseous hydrogen assisted cracking in 18Ni maraging steel. Temperature determined the crack path morphology in each steel which, in turn, was directly related to the temperature dependence of the crack growth rate. Crack growth in the low temperature regime proceeded along prior austenite grain boundaries. Increasing the temperature above a critical value produced a continuously increasing proportion of transgranular quasi-cleavage associated with lath martensite boundaries. The amount of transgranular cracking was qualitatively correlated with the degree of temperature-induced deviation from Arrhenius behavior. Fractographic observations are interpreted in terms of hypothesized mechanisms for gaseous hydrogen embrittlement. It is concluded that hydrogen segregation to prior austenite and lath martensite boundaries must be considered as a significant factor in developing mechanisms for gaseous embrittlement of high strength steels.

  11. Laboratory Reproduction and Failure Analysis of Cracked Orbiter Reaction Control System Niobium Thruster Injectors

    NASA Technical Reports Server (NTRS)

    Jacobs, Jeremy B.; Castner, Willard L.

    2007-01-01

    A viewgraph presentation describing cracks and failure analysis of an orbiter reaction control system is shown. The topics include: 1) Endeavour STS-113 Landing; 2) RCS Thruster; 3) Thruster Cross-Section; 4) RCS Injector; 5) RCS Thruster, S/N 120l 6) Counterbore Cracks; 7) Relief Radius Cracks; 8) RCS Thruster Cracking History; 9) Thruster Manufacturing Timelines; 10) Laboratory Reproduction of Injector Cracking; 11) The Brownfield Specimen; 12) HF EtchantTests/Specimen Loading; 13) Specimen #3 HF + 600F; 14) Specimen #3 IG Fracture; 15) Specimen #5 HF + 600F; 16) Specimen #5 Popcorn ; 17) Specimen #5 Cleaned and Bent; 18) HF Exposure Test Matrix; 19) Krytox143AC Tests; 20) KrytoxTests/Specimen Loading; 21) Specimen #13 Krytox + 600F; and 22) KrytoxExposure Test Matrix.

  12. Inner crack reconstruction and mechanical analysis for rock-specimen-based phase measuring profilometry

    NASA Astrophysics Data System (ADS)

    Cao, Yiping; He, Yuhang

    2009-12-01

    A higher precise inner crack three-dimenssional(3D) reconstructed method of rock specimens is presented. Two inner shapes of the crack are measured with Phase Measuring Profilometry (PMP), and their edges are drawn out by height information instead of the traditional method based on gray information. Subsequently contour matching and height matching are carried out with algorithms due to maximum correlativity. The inner width and volume of the crack are educed according to the fissure of a rock specimen's outer surface, and the 3D profile of the crack is reconstructed with a high repetitive precision superior to 20μm. The proposed method is effective for evaluating the crack's width of rock specimens in the exploitation of petroleum and natural gas with a mechanical analysis method. The experiment shows its feasibility and practicability.

  13. Inner crack reconstruction and mechanical analysis for rock-specimen-based phase measuring profilometry

    NASA Astrophysics Data System (ADS)

    Cao, Yiping; He, Yuhang

    2010-03-01

    A higher precise inner crack three-dimenssional(3D) reconstructed method of rock specimens is presented. Two inner shapes of the crack are measured with Phase Measuring Profilometry (PMP), and their edges are drawn out by height information instead of the traditional method based on gray information. Subsequently contour matching and height matching are carried out with algorithms due to maximum correlativity. The inner width and volume of the crack are educed according to the fissure of a rock specimen's outer surface, and the 3D profile of the crack is reconstructed with a high repetitive precision superior to 20μm. The proposed method is effective for evaluating the crack's width of rock specimens in the exploitation of petroleum and natural gas with a mechanical analysis method. The experiment shows its feasibility and practicability.

  14. Detection and characterization of stainless steel SCC by the analysis of crack related acoustic emission.

    PubMed

    Kovač, Jaka; Legat, Andraž; Zajec, Bojan; Kosec, Tadeja; Govekar, Edvard

    2015-09-01

    In the paper the results of the acoustic emission (AE) based detection and characterization of stress-corrosion cracking (SCC) in stainless steel are presented. As supportive methods for AE interpretation, electrochemical noise, specimen elongation measurements, and digital imaging of the specimen surface were used. Based on the defined qualitative and quantitative time and power spectra characteristics of the AE bursts, a manual and an automatic procedure for the detection of crack related AE bursts were introduced. The results of the analysis of the crack related AE bursts indicate that the AE method is capable of detecting large scale cracks, where, apart from intergranular crack propagation, also some small ductile fractures occur. The sizes of the corresponding ductile fracture areas can be estimated based on a relative comparison of the energies of the detected AE bursts. It has also been shown that AE burst time and power spectra features can be successfully used for the automatic detection of SCC. PMID:26112425

  15. Dynamic response and time-frequency analysis for gear tooth crack detection

    NASA Astrophysics Data System (ADS)

    Mohammed, Omar D.; Rantatalo, Matti

    2016-01-01

    Vibration health monitoring is a non-destructive technique which can be applied to detect cracks propagating in gear teeth. This paper studies gear tooth crack detection by investigating the natural frequencies and by performing time-frequency analysis of a 6 DOF dynamic gear model. The gear mesh stiffness used in the model was calculated analytically for different cases of crack sizes. The frequency response functions (FRFs) of the model were derived for healthy and faulty cases and dynamic simulation was performed to obtain the time signal responses. A new approach involving a short-time Fourier transform (STFT) was applied where a fast Fourier transform (FFT) was calculated for successive blocks with different sizes corresponding to the time segments of the varying gear mesh stiffness. The relationship between the different crack sizes and the mesh-stiffness-dependent eigenfrequencies was studied in order to detect the tooth crack and to estimate its size.

  16. Application of Brillouin optical correlation domain analysis for crack identification in concrete structure

    NASA Astrophysics Data System (ADS)

    Imai, Michio; Miura, Satoru

    2013-12-01

    This paper investigates the application of distributed optical fiber strain sensors to civil engineering structures, because no other tool can satisfactorily detect the location of the unpredictable phenomenon. In fact, the locations of cracks in the concrete structure are unknown a priori; therefore, a fully distributed sensor is necessary to detect them. The Brillouin optical correlation domain analysis (BOCDA), which offers high spatial resolution by using stimulated Brillouin scattering along the whole length of the optical fiber, is used in a wide range of civil engineering applications, and the same has undergone significant development over the last decade. In this paper, it is demonstrated how a BOCDA-based strain sensor can be employed to monitor cracks in concrete. Crack monitoring on the surface of the concrete member provides useful information for evaluating stiffness and durability of the structure, particularly for early detection of tiny cracks, which is essential for preventing crack growth and dispersion. The crack-induced strain distribution was analytically investigated, and it was proved that BOCDA can identify even a small crack before its visual recognition by a beam test. Moreover, periodical crack monitoring was successfully executed on a pedestrian deck for five years.

  17. Analysis of the Influence of Cracked Sleepers under Static Loading on Ballasted Railway Tracks

    PubMed Central

    Montalbán Domingo, Laura; Zamorano Martín, Clara; Palenzuela Avilés, Cristina; Real Herráiz, Julia I.

    2014-01-01

    The principal causes of cracking in prestressed concrete sleepers are the dynamic loads induced by track irregularities and imperfections in the wheel-rail contact and the in-phase and out-of-phase track resonances. The most affected points are the mid-span and rail-seat sections of the sleepers. Central and rail-seat crack detection require visual inspections, as legislation establishes, and involve sleepers' renewal even though European Normative considers that thicknesses up to 0.5 mm do not imply an inadequate behaviour of the sleepers. For a better understanding of the phenomenon, the finite element method constitutes a useful tool to assess the effects of cracking from the point of view of structural behaviour in railway track structures. This paper intends to study how the cracks at central or rail-seat section in prestressed concrete sleepers influence the track behaviour under static loading. The track model considers three different sleeper models: uncracked, cracked at central section, and cracked at rail-seat section. These models were calibrated and validated using the frequencies of vibration of the first three bending modes obtained from an experimental modal analysis. The results show the insignificant influence of the central cracks and the notable effects of the rail-seat cracks regarding deflections and stresses. PMID:25530998

  18. Analysis of the influence of cracked sleepers under static loading on ballasted railway tracks.

    PubMed

    Montalbán Domingo, Laura; Zamorano Martín, Clara; Palenzuela Avilés, Cristina; Real Herráiz, Julia I

    2014-01-01

    The principal causes of cracking in prestressed concrete sleepers are the dynamic loads induced by track irregularities and imperfections in the wheel-rail contact and the in-phase and out-of-phase track resonances. The most affected points are the mid-span and rail-seat sections of the sleepers. Central and rail-seat crack detection require visual inspections, as legislation establishes, and involve sleepers' renewal even though European Normative considers that thicknesses up to 0.5 mm do not imply an inadequate behaviour of the sleepers. For a better understanding of the phenomenon, the finite element method constitutes a useful tool to assess the effects of cracking from the point of view of structural behaviour in railway track structures. This paper intends to study how the cracks at central or rail-seat section in prestressed concrete sleepers influence the track behaviour under static loading. The track model considers three different sleeper models: uncracked, cracked at central section, and cracked at rail-seat section. These models were calibrated and validated using the frequencies of vibration of the first three bending modes obtained from an experimental modal analysis. The results show the insignificant influence of the central cracks and the notable effects of the rail-seat cracks regarding deflections and stresses. PMID:25530998

  19. Nonlinear analysis of flexural wave propagation through 1D waveguides with a breathing crack

    NASA Astrophysics Data System (ADS)

    Joglekar, D. M.; Mitra, M.

    2015-05-01

    An analytical-numerical approach is presented to investigate the flexural wave propagation through a slender semi-infinite beam with a breathing edge-crack. A Fourier transform based spectral finite element method is employed in an iterative manner to analyze the nonlinear response of the cracked beam subjected to a transverse tone burst excitation. Results obtained using the spectral finite element method are corroborated using 1D finite element analysis that involves the formulation and solution of a linear complementarity problem at every time step. In both the methods, an equivalent rotational spring is used to model the local flexibility caused by an open crack and the respective damaged beam element is formulated. The effect of crack-breathing is accounted for by an intermittent contact force acting at the nodes of the damaged beam element. A parallel study involving the open crack model is performed in the same setting to facilitate a comparison between the open and the breathing crack model. An illustrative case study reveals clearly the existence of higher order harmonics originating from the crack-breathing phenomenon which are absent if the crack is assumed to remain open throughout. A thorough investigation of the wrap-around effect associated with spectral finite element method reveals that the relative strengths of the higher order harmonics are not influenced by the wrap-around effect. A brief parametric study involving the variation of crack depth is presented at the end which suggests that the magnitudes of the higher harmonic peaks increase with increasing levels of crack severity. The present study can be potentially useful in the efforts geared toward the development of damage detection/localization strategies based on the nonlinear wave-damage interaction.

  20. Crack detection sensor layout and bus configuration analysis

    NASA Astrophysics Data System (ADS)

    Sharp, Nathan; Kuntz, Alan; Brubaker, Cole; Amos, Stephanie; Gao, Wei; Gupta, Gautam; Mohite, Aditya; Farrar, Chuck; Mascareñas, David

    2014-05-01

    In crack detection applications large sensor arrays are needed to be able to detect and locate cracks in structures. Emerging graphene-oxide paper sensing skins are a promising technology that will help enable structural sensing skins, but in order to make use of them we must consider how the sensors will be laid out and wired on the skin. This paper analyzes different sensor shapes and layouts to determine the layout which provides the preferred performance. A ‘snaked hexagon’ layout is proposed as the preferred sensor layout when both crack detection and crack location parameters are considered. In previous work we have developed a crack detection circuit which reduces the number of channels of the system by placing several sensors onto a common bus line. This helps reduce data and power consumption requirements but reduces the robustness of the system by creating the possibility of losing sensing in several sensors in the event that a single wire breaks. In this paper, sensor bus configurations are analyzed to increase the robustness of the bused sensor system. Results show that spacing out sensors in the same bus as much as possible increases the robustness of the system and that at least 3 buses are needed to prevent large segments of a structure from losing sensing in the event of a bus failure. This work is a preliminary effort toward enabling a new class of ‘networked materials’ that will be vitally important for next generation structural applications. ‘Networked materials’ have material properties related to information theoretic concepts. An example material property is ‘bandwidth’ per unit of material that might indicate the amount of information the material can provide about its state-of-health.

  1. Elasto-plastic analysis of a mode I edge crack with application to a surface notch.

    NASA Technical Reports Server (NTRS)

    Francis, P. H.

    1971-01-01

    A finite element analysis has been undertaken of the mechanical state of a plate containing a crack subjected to mode I loading. Specifically, a localized, well-defined surface depression (dimple) previously observed on the back surface of plate specimens immediately behind the plane of the crack was examined. The approach taken is concerned with defining more precisely the dimpling behavior as a function of relative flaw depth and applied stress level, as well as the development of the plastic zone at the crack tip.

  2. Three-dimensional elastic stress and displacement analysis of finite geometry solids containing cracks

    NASA Technical Reports Server (NTRS)

    Kring, J.; Gyekenyesi, J.; Mendelson, A.

    1977-01-01

    The line method of analysis is applied to the Navier-Cauchy equations of elastic equilibrium to calculate the displacement fields in finite geometry bars containing central, surface, and double-edge cracks under extensionally applied uniform loading. The application of this method to these equations leads to coupled sets of simultaneous ordinary differential equations whose solutions are obtained along sets of lines in a discretized region. Normal stresses and the stress intensity factor variation along the crack periphery are calculated using the obtained displacement field. The reported results demonstrate the usefulness of this method in calculating stress intensity factors for commonly encountered crack geometries in finite solids.

  3. Analysis of heat-affected zone cracking in Ni/sub 3/Al alloys

    SciTech Connect

    Santella, M.L.; Maguire, M.C.; David, S.A.

    1986-01-01

    A key issue in the development of Ni/sub 3/Al for engineering applications is their weldability. Detailed welding studies have been done which show that iron-containing nickel aluminides are prone to heat-affected zone (HAZ) cracking. Hot ductility testing of these alloys has suggested that grain boundary cohesive strength controls high temperature ductility and the resistance to HAZ cracking. This analysis cannot, however, be used to explain the behavior of other aluminide alloys. The intention of this work is to more fully characterize the relationship between mechanical behavior and HAZ cracking susceptibility for Ni/sub 3/Al alloys.

  4. Detection and characterization of fatigue cracks in thin metal plates by low frequency resonant model analysis

    NASA Astrophysics Data System (ADS)

    Wincheski, B.; Namkung, M.; Birt, E. A.

    Low-frequency resonant model analysis, a technique for the detection and characterization of fatigue cracks in thin metal plates, which could be adapted to rapid scan or large area testing, is considered. Experimental data displaying a direct correlation between fatigue crack geometry and resonance frequency for the second vibrational plate mode are presented. FEM is used to calculate the mechanical behavior of the plates, and provides a comparison basis for the experimentally determined resonance frequency values. The waveform of the acoustic emission generated at the resonant frequency is examined; it provides the basis for a model of the interaction of fatigue crack faces during plate vibration.

  5. Detection and characterization of fatigue cracks in thin metal plates by low frequency resonant model analysis

    NASA Technical Reports Server (NTRS)

    Wincheski, B.; Namkung, M.; Birt, E. A.

    1992-01-01

    Low-frequency resonant model analysis, a technique for the detection and characterization of fatigue cracks in thin metal plates, which could be adapted to rapid scan or large area testing, is considered. Experimental data displaying a direct correlation between fatigue crack geometry and resonance frequency for the second vibrational plate mode are presented. FEM is used to calculate the mechanical behavior of the plates, and provides a comparison basis for the experimentally determined resonance frequency values. The waveform of the acoustic emission generated at the resonant frequency is examined; it provides the basis for a model of the interaction of fatigue crack faces during plate vibration.

  6. Matrix cracking in brittle-matrix composites with tailored interfaces

    SciTech Connect

    Danchaivijit, S.; Chao, L.Y.; Shetty, D.K.

    1995-10-01

    Matrix cracking from controlled through cracks with bridging filaments was studied in a model unidirectional composite of SiC filaments in an epoxy-bonded alumina matrix. An unbonded, frictional interface was produced by moderating the curing shrinkage of the epoxy with the alumina filler and coating the filaments with a releasing agent. Uniaxial tension test specimens (2.5 x 25 x 125 mm) with filament-bridged through cracks were fabricated by a novel two-step casting technique involving casting, precracking and joining of cracked and uncracked sections. Distinct matrix-cracking stresses, corresponding to the extension of the filament-bridged cracks, were measured in uniaxial tension tests using a high-sensitivity extensometer. The crack-length dependence of the matrix-cracking stress was found to be in good agreement with the prediction of a fracture-mechanics analysis that employed a new crack-closure force-crack-opening displacement relation in the calculation of the stress intensity for fiber-bridged cracks. The prediction was based on independent experimental measurements of the matrix fracture toughness (K{sub cm}), the interfacial sliding friction stress ({tau}) and the residual stress in the matrix ({sigma}{sub m}{sup I}). The matrix-cracking stress for crack lengths (2a) greater than 3 mm was independent of the crack length and agreed with the prediction of the steady-state theory of Budiansky, Hutchinson and Evans. Tests on specimens without the deliberately introduced cracks indicated a matrix-cracking stress significantly higher than the steady-state stress.

  7. Application of a p-version finite element code to analysis of cracks

    NASA Astrophysics Data System (ADS)

    Liu, A. F.; Gurbach, J. J.

    1993-04-01

    A commercially available finite element analysis computer package (the MECHANICA-APPLIED STRUCTURE) has been used to generate stress intensity solutions for structural damage tolerance analysis applications. A building block approach has been implemented in developing a data reduction technique for using the finite element code. Through two sets of numerical examples, it is demonstrated that stress intensity solutions for the center crack panels (2D), and the almond shaped cracks (3D), matched very well with known solutions available in the literature. Stress intensity factors were developed for complex structural geometries for which known stress intensity solutions did not exist. The accuracy of the finite element solutions for cracks (both 2D and 3D) in a cap-web specimen is demonstrated by correlating the analytically predicted and the experimentally generated crack growth histories.

  8. Application of a p-version finite element code to analysis of cracks

    NASA Astrophysics Data System (ADS)

    Liu, A. F.; Gurbach, J. J.

    1994-04-01

    A commercially available finite element analysis computer package, i.e., the MECHANIC (trademark)-APPLIED STRUCTURE code of the RASNA Corporation, has been used to generate stress intensity solutions for structural damage tolerance analysis applications. A building block approach has been implemented in developing a data reduction technique for using the finite element code. Through two sets of numerical examples, it is demonstrated that stress intensity solutions for the center crack panels (two-dimensional), and the almond shaped cracks (three-dimensional), matched very well with known solutions available in the literature. Stress intensity factors were developed for complex structural geometries for which known stress intensity solutions did not exist. The accuracy of the finite element solutions for cracks (both two- and three-dimensional) in a cap-web specimen is demonstrated by correlating the analytically predicted and the experimentally generated crack growth histories.

  9. 2014/2219 Tri-Point Crack Analysis

    NASA Technical Reports Server (NTRS)

    Horton, Karla Renee

    2011-01-01

    Friction stir welding (FSW) is a solid state welding process with potential advantages for aerospace and automotive industries dealing with light alloys. Self-reacting friction stir welding (SR-FSW) is one variation of the FSW process being developed at the National Aeronautics and Space Administration (NASA) for use in the fabrication of propellant tanks. Friction plug welding is used to seal the exit hole that remains in a circumferential SR-FSW. The objective of this study was to evaluate the deformation response at the tips of cracks located in the heat affected zone of friction plug welds and to study the fracture behavior of welds with defects in the form of fatigue cracks. The study used existing 2014-T6 to 2219-T87 self-reacting friction stir weld panels with 2219-T87 friction plug welds. Electro-discharge machined (EDM) notches were machined into the heat affected zone of the plug at the plug-to-base metal interface. Samples were then cycled to generate a fatigue crack emanating from the notch. After the fatigue crack reached a pre-defined length, a speckle pattern was applied and the ARAMIS system (a three dimensional imaging correlation system) was used to measure the deformations at the crack tip under a sequence of loads. Testing was conducted at ambient laboratory conditions. Fracture data from the testing was analyzed to evaluate residual strength capability of the panel as a function of flaw size. ARAMIS strain data was evaluated to examine strain and deformation patterns that develop around the crack tip and at the plug/weld interfaces. Four samples were used in this study, with three samples in a post-weld heat treated condition. Three samples contained large diameter plugs (M5) and one sample contained a small diameter plug (M3). Two samples were 4 inches in width and two samples were 8.5 inches in width. All samples failed through the precrack with residual strengths ranging from 37 ksi to 42 ksi.

  10. Analysis of stress corrosion cracking in alloy 718 following commercial reactor exposure

    SciTech Connect

    Leonard, Keith J.; Gussev, Maxim N.; Stevens, Jacqueline N.; Busby, Jeremy T.

    2015-08-24

    Alloy 718 is generally considered a highly corrosion-resistant material but can still be susceptible to stress corrosion cracking (SCC). The combination of factors leading to SCC susceptibility in the alloy is not always clear enough. In this paper, alloy 718 leaf spring (LS) materials that suffered stress corrosion damage during two 24-month cycles in pressurized water reactor service, operated to >45 MWd/mtU burn-up, was investigated. Compared to archival samples fabricated through the same processing conditions, little microstructural and property changes occurred in the material with in-service irradiation, contrary to high dose rate laboratory-based experiments reported in literature. Though the lack of delta phase formation along grain boundaries would suggest a more SCC resistant microstructure, grain boundary cracking in the material was extensive. Crack propagation routes were explored through focused ion beam milling of specimens near the crack tip for transmission electron microscopy as well as in polished plan view and cross-sectional samples for electron backscatter diffraction analysis. It has been shown in this study that cracks propagated mainly along random high-angle grain boundaries, with the material around cracks displaying a high local density of dislocations. The slip lines were produced through the local deformation of the leaf spring material above their yield strength. Also, the cause for local SCC appears to be related to oxidation of both slip lines and grain boundaries, which under the high in-service stresses resulted in crack development in the material.

  11. Analysis of stress corrosion cracking in alloy 718 following commercial reactor exposure

    NASA Astrophysics Data System (ADS)

    Leonard, Keith J.; Gussev, Maxim N.; Stevens, Jacqueline N.; Busby, Jeremy T.

    2015-11-01

    Alloy 718 is generally considered a highly corrosion-resistant material but can still be susceptible to stress corrosion cracking (SCC). The combination of factors leading to SCC susceptibility in the alloy is not always clear enough. In the present work, alloy 718 leaf spring (LS) materials that suffered stress corrosion damage during two 24-month cycles in pressurized water reactor service, operated to >45 MWd/mtU burn-up, was investigated. Compared to archival samples fabricated through the same processing conditions, little microstructural and property changes occurred in the material with in-service irradiation, contrary to high dose rate laboratory-based experiments reported in literature. Though the lack of delta phase formation along grain boundaries would suggest a more SCC resistant microstructure, grain boundary cracking in the material was extensive. Crack propagation routes were explored through focused ion beam milling of specimens near the crack tip for transmission electron microscopy as well as in polished plan view and cross-sectional samples for electron backscatter diffraction analysis. It has been shown in this study that cracks propagated mainly along random high-angle grain boundaries, with the material around cracks displaying a high local density of dislocations. The slip lines were produced through the local deformation of the leaf spring material above their yield strength. The cause for local SCC appears to be related to oxidation of both slip lines and grain boundaries, which under the high in-service stresses resulted in crack development in the material.

  12. Microscopic image analysis of slow crack growth in vitreous materials

    SciTech Connect

    Smith, W.L.

    1986-04-01

    Automated computer control, advanced video techniques, and digital image processing have been integrated into a servo-hydraulic testing system to produce a state-of-the-art testing environment. This system, in combination with an ultra high vacuum controlled environmental chamber, is used to produce high accuracy, subcritical slow crack growth data in vitreous materials. This video presentation is a review of the technologies used to extract data from the double cleavage drilled compression (DCDC) sample geometry.

  13. Component analysis of Iranian crack; a newly abused narcotic substance in iran.

    PubMed

    Farhoudian, Ali; Sadeghi, Mandana; Khoddami Vishteh, Hamid Reza; Moazen, Babak; Fekri, Monir; Rahimi Movaghar, Afarin

    2014-01-01

    Iranian crack is a new form of narcotic substance that has found widespread prevalence in Iran in the past years. Crack only nominally resembles crack cocaine as it is widely different in its clinical signs. Thus the present study aims to quantify the chemical combination of this drug. The samples included 18 specimen of Crack collected from different zones of Tehran, Iran. All specimens were in the form of inodorous cream solid powdery substance. TLC and HPLC methods were used to perform semi-quantitative and quantitative analysis of the components, respectively. The TLC analysis showed no cocaine compound in the specimens while they all revealed to contain heroin, codeine, morphine and caffeine. All but two specimens contained thebaine. None of the specimens contained amphetamine, benzodiazepines, tricyclic antidepressants, aspirin, barbiturates, tramadol and buprenorphine. Acetaminophen was found in four specimens. HPLC revealed heroin to be the foundation substance in all specimens and most of them contained a significant amount of acetylcodeine. The present analysis of the chemical combination of Crack showed that this substance is a heroin-based narcotic which is basically different from the cocaine-based crack used in Western countries. Studies like the present one at different time points, especially when abnormal clinical signs are detected, can reveal the chemical combination of the target substance and contribute to the clinical management of its acute or chronic poisoning. PMID:24734089

  14. Methods for analysis of cracks in three-dimensional solids

    NASA Technical Reports Server (NTRS)

    Raju, I. S.; Newman, J. C., Jr.

    1984-01-01

    Various analytical and numerical methods used to evaluate the stress intensity factors for cracks in three-dimensional (3-D) solids are reviewed. Classical exact solutions and many of the approximate methods used in 3-D analyses of cracks are reviewed. The exact solutions for embedded elliptic cracks in infinite solids are discussed. The approximate methods reviewed are the finite element methods, the boundary integral equation (BIE) method, the mixed methods (superposition of analytical and finite element method, stress difference method, discretization-error method, alternating method, finite element-alternating method), and the line-spring model. The finite element method with singularity elements is the most widely used method. The BIE method only needs modeling of the surfaces of the solid and so is gaining popularity. The line-spring model appears to be the quickest way to obtain good estimates of the stress intensity factors. The finite element-alternating method appears to yield the most accurate solution at the minimum cost.

  15. Elastic-Plastic Finite Element Analysis of Fatigue Crack Growth in Mode 1 and Mode 2 Conditions

    NASA Technical Reports Server (NTRS)

    Nakagaki, M.; Atluri, S. N.

    1978-01-01

    Presented is an alternate cost-efficient and accurate elastic-plastic finite element procedure to analyze fatigue crack closure and its effects under general spectrum loading. Both Modes 1 and 2 type cycling loadings are considered. Also presented are the results of an investigation, using the newly developed procedure, of various factors that cause crack growth acceleration or retardation and delay effects under high-to-low, low-to-high, single overload, and constant amplitude type cyclic loading in a Mode 1 situation. Further, the results of an investigation of a centercracked panel under external pure shear (Mode 2) cyclic loading, of constant amplitude, are reported.

  16. Prediction of fatigue crack-growth patterns and lives in three-dimensional cracked bodies

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.; Raju, I. S.

    1984-01-01

    Fatigue crack growth patterns and lives for surface cracks, surface cracks at holes, and corner cracks at holes in three dimensional bodies were predicted using linear-elastic fracture mechanics concepts that were modified to account for crack-closure behavior. The predictions were made by using stress intensity factor equations for these crack configurations and the fatigue crack-growth (delta K against rate) relationship for the material of interest. The crack configurations were subjected to constant-amplitude fatigue loading under either remote tension or bending loads. The predicted crack growth patterns and crack growth lives for aluminum alloys agreed well with test data from the literature.

  17. A comparative analysis of reticular crack on ceramic plate driven by thermal shock

    NASA Astrophysics Data System (ADS)

    Xu, XiangHong; Sheng, ShiLong; Tian, Cheng; Yuan, WenJun

    2016-07-01

    Reticular crack is generally found on the surface of ceramic material that has been subjected to a thermal-shock condition. In the present study, a quantitative effect of thermal shock and quench temperature has been studied and investigated. Experimental tests were carried out to characterize the reticular crack that has been found in the Ge Kiln, which is a famous art of the ancient Chinese culture. After comparative analysis between thermal-shock cracks and the glaze crack patterns of the Ge Kiln porcelain, it is found that this study is expected to provide a powerful tool for recurrence of the long-lost firing and cooling process of the Ge Kiln porcelain.

  18. Sampling and analysis plan for site assessment during the closure or replacement of nonradioactive underground storage tanks

    SciTech Connect

    Gitt, M.J.

    1990-08-01

    The Tank Management Program is responsible for closure or replacement of nonradioactive underground storage tanks throughout the Idaho National Engineering Laboratory (INEL). A Sampling and Analysis Plan (SAP) has been developed that complies with EPA regulations and with INEL Tank Removal Procedures for sampling activities associated with site assessment during these closure or replacement activities. The SAP will ensure that all data are valid, and it also will function as a Quality Assurance Project Plan. 18 refs., 8 figs., 11 tabs.

  19. Analysis of Interface Properties of Hybrid Pre-stressed Strengthening RC Beams with Crack

    NASA Astrophysics Data System (ADS)

    zhihong, Xie; Peiyan, Huang; Yongchang, Guo; Jun, Deng; Genquan, Zhong

    2010-05-01

    A finite element (FE) analysis model of interface layer is established for the pre-stressed CFS-GFS hybrid strengthened beams. An elastic solution for the interfacial stress in the adhesive layer of the retrofitted beams is developed as well. The analytical results were compared with the FE results of interfacial stresses in the beams with different thickness of the adhesive and the fibre sheet. Different heights of Cracks in the interfacial layer of the concrete beam are considered in FE Model. Analysis results show the strengthening pattern is of excellent interface performance and the strength of the fiber sheet can be effectively utilized. The results also indicate the shear and normal stresses in the interfacial layer of the concrete beam release at the locations of the cracks and reach the maximal value before the concrete cracked. The shear and normal stresses in the adhesive layer increase abruptly, and the cracks in the adhesive layer then appear. The axial stresses of hybrid fiber sheet near the cracks decrease locally at the sites of the concrete cracks.

  20. Analysis of Interface Properties of Hybrid Pre-stressed Strengthening RC Beams with Crack

    SciTech Connect

    Xie Zhihong; Huang Peiyan; Guo Yongchang; Deng Jun; Zhong Genquan

    2010-05-21

    A finite element (FE) analysis model of interface layer is established for the pre-stressed CFS-GFS hybrid strengthened beams. An elastic solution for the interfacial stress in the adhesive layer of the retrofitted beams is developed as well. The analytical results were compared with the FE results of interfacial stresses in the beams with different thickness of the adhesive and the fibre sheet. Different heights of Cracks in the interfacial layer of the concrete beam are considered in FE Model. Analysis results show the strengthening pattern is of excellent interface performance and the strength of the fiber sheet can be effectively utilized. The results also indicate the shear and normal stresses in the interfacial layer of the concrete beam release at the locations of the cracks and reach the maximal value before the concrete cracked. The shear and normal stresses in the adhesive layer increase abruptly, and the cracks in the adhesive layer then appear. The axial stresses of hybrid fiber sheet near the cracks decrease locally at the sites of the concrete cracks.

  1. Three-dimensional analysis of surface crack-Hertzian stress field interaction

    NASA Technical Reports Server (NTRS)

    Ballarini, R.; Hsu, Y.

    1989-01-01

    The results are presented of a stress intensity factor analysis of semicircular surface cracks in the inner raceway of an engine bearing. The loading consists of a moving spherical Hertzian contact load and an axial stress due to rotation and shrink fit. A 3-D linear elastic Boundary Element Method code was developed to perform the stress analysis. The element library includes linear and quadratic isoparametric surface elements. Singular quarter point elements were employed to capture the square root displacement variation and the inverse square root stress singularity along the crack front. The program also possesses the capability to separate the whole domain into two subregions. This procedure enables one to solve nonsymmetric fracture mechanics problems without having to separate the crack surfaces a priori. A wide range of configuration parameters was investigated. The ratio of crack depth to bearing thickness was varied from one-sixtieth to one-fifth for several different locations of the Hertzian load. The stress intensity factors for several crack inclinations were also investigated. The results demonstrate the efficiency and accuracy of the Boundary Element Method. Moreover, the results can provide the basis for crack growth calculations and fatigue life prediction.

  2. Development of Probabilistic Fracture Mechanics Analysis Code for Pipes with Stress Corrosion Cracks

    NASA Astrophysics Data System (ADS)

    Machida, Hideo; Arakawa, Manabu; Yamashita, Norimichi; Yoshimura, Shinobu

    Risk-Informed integrity management methodologies have been developed for Japanese nuclear power plants. One of the issues of concern is the reliability assessment of piping with flaws due to stress corrosion cracking (SCC). Therefore, the probabilistic fracture mechanics analysis code has been developed, which can perform the reliability assessment for austenitic stainless steel piping with flaws due to SCC. This paper describes technical basis of this code. This method is based on Monte-Carlo technique considering many sample cases in a piping section, where the initiation and growth of cracks are calculated and piping failures, including leaks and rapture, are evaluated. A notable feature is that multiple cracks can be treated, consequently, assessment of coalescence of cracks and intricate break evaluation of piping section have been included. Moreover, the in-service inspection (ISI) and integrity evaluation by Fitness-for-Service (FFS) code are integrated into the analysis, and the contribution to failure probability decrease can be assessed. Key parameters are determined on a probability basis with the designated probability type throughout the procedure. Size, location and time of crack initiation, coefficients of crack growth due to SCC and factors for piping failure are included in those parameters. With this method the reliability level of the piping through the operation periods can be estimated and the contribution of various parameters including ISI can be quantitatively evaluated.

  3. Recent developments in analysis of crack propagation and fracture of practical materials. [stress analysis in aircraft structures

    NASA Technical Reports Server (NTRS)

    Hardrath, H. F.; Newman, J. C., Jr.; Elber, W.; Poe, C. C., Jr.

    1978-01-01

    The limitations of linear elastic fracture mechanics in aircraft design and in the study of fatigue crack propagation in aircraft structures are discussed. NASA-Langley research to extend the capabilities of fracture mechanics to predict the maximum load that can be carried by a cracked part and to deal with aircraft design problems are reported. Achievements include: (1) improved stress intensity solutions for laboratory specimens; (2) fracture criterion for practical materials; (3) crack propagation predictions that account for mean stress and high maximum stress effects; (4) crack propagation predictions for variable amplitude loading; and (5) the prediction of crack growth and residual stress in built-up structural assemblies. These capabilities are incorporated into a first generation computerized analysis that allows for damage tolerance and tradeoffs with other disciplines to produce efficient designs that meet current airworthiness requirements.

  4. Analysis of Delamination Growth from Matrix Cracks in Laminates Subjected to Bending Loads

    NASA Technical Reports Server (NTRS)

    Murri, G. B.; Guynn, E. G.

    1986-01-01

    A major source of delamination damage in laminated composite materials is from low-velocity impact. In thin composite laminates under point loads, matrix cracks develop first in the plies, and delaminations then grow from these cracks at the ply interfaces. The purpose of this study was to quantify the combined effects of bending and transverse shear loads on delamination initiation from matrix cracks. Graphite-epoxy laminates with 90 deg. plies on the outside were used to provide a two-dimensional simulation of the damage due to low-velocity impact. Three plate bending problems were considered: a 4-point bending, 3-point bending, and an end-clamped center-loaded plate. Under bending, a matrix crack will form on the tension side of the laminate, through the outer 90 deg. plies and parallel to the fibers. Delaminations will then grow in the interface between the cracked 90 deg. ply and the next adjacent ply. Laminate plate theory was used to derive simple equations relating the total strain energy release rate, G, associated with the delamination growth from a 90 deg. ply crack to the applied bending load and laminate stiffness properties. Three different lay-ups were tested and results compared. Test results verified that the delamination always formed at the interface between the cracked 90 deg. ply and the next adjacent ply. Calculated values for total G sub c from the analysis showed good agreement for all configurations. The analysis was able to predict the delamination onset load for the cases considered. The result indicated that the opening mode component (Mode I) for delamination growth from a matrix crack may be much larger than the component due to interlaminar shear (Mode II).

  5. Analysis of delamination growth from matrix cracks in laminates subjected to bending loads

    NASA Technical Reports Server (NTRS)

    Murri, Gretchen Bostaph; Guynn, E. Gail

    1988-01-01

    A major source of delamination damage in laminated composite materials is from low-velocity impact. In thin composite laminates under point loads, matrix cracks develop first in the plies, and delaminations then grow from these cracks at the ply interfaces. The purpose of this study was to quantify the combined effects of bending and transverse shear loads on delamination initiation from matrix cracks. Graphite-epoxy laminates with 90 deg plies on the outside were used to provide a two-dimensional simulation of the damage due to low-velocity impact. Three plate bending problems were considered: a 4-point bending, 3-point bending, and an end-clamped center-loaded plate. Under bending, a matrix crack will form on the tension side of the laminate, through the outer 90 deg plies and parallel to the fibers. Delaminations will then grow in the interface between the cracked 90 deg ply and the next adjacent ply. Laminate plate theory was used to derive simple equations relating the total strain energy release rate, G, associated with the delamination growth from a 90 deg ply crack to the applied bending load and laminate stiffness properties. Three different lay-ups were tested and results compared. Test results verified that the delamination always formed at the interface between the cracked 90 deg ply and the next adjacent ply. Calculated values for total G sub c from the analysis showed good agreement for all configurations. The analysis was able to predict the delamination onset load for the cases considered. The result indicated that the opening mode component (Mode I) for delamination growth from a matrix crack may be much larger than the component due to interlaminar shear (Mode II).

  6. Tracking and Motion Analysis of Crack Propagations in Crystals for Molecular Dynamics

    SciTech Connect

    Tsap, L V; Duchaineau, M; Goldgof, D B

    2001-05-14

    This paper presents a quantitative analysis for a discovery in molecular dynamics. Recent simulations have shown that velocities of crack propagations in crystals under certain conditions can become supersonic, which is contrary to classical physics. In this research, they present a framework for tracking and motion analysis of crack propagations in crystals. It includes line segment extraction based on Canny edge maps, feature selection based on physical properties, and subsequent tracking of primary and secondary wavefronts. This tracking is completely automated; it runs in real time on three 834-image sequences using forty 250 MHZ processors. Results supporting physical observations are presented in terms of both feature tracking and velocity analysis.

  7. Crack healing in cross-ply composites observed by dynamic mechanical analysis

    NASA Astrophysics Data System (ADS)

    Nielsen, Christian; Nemat-Nasser, Sia

    2015-03-01

    Cross-ply composites with healable polymer matrices are characterized using dynamic mechanical analysis (DMA). The [90,0]s samples are prepared by embedding layers of unidirectional glass or carbon fibers in 2MEP4FS, a polymer with thermally reversible covalent cross-links, which has been shown to be capable of healing internal cracks and fully recovering fracture toughness when the crack surfaces are kept in contact. After fabrication, cracks in the composites' transverse plies are observed due to residual thermal stresses introduced during processing. Single cantilever bending DMA measurements show the samples exhibit periods of increasing storage moduli with increasing temperature. These results are accurately modeled as a one-dimensional composite, which captures the underlying physics of the phenomenon. The effect of cracks on the stiffness is accounted for by a shear-lag model. The predicted crack density of the glass fiber composite is shown to fall within a range observed from microscopy images. Crack healing occurs as a function of temperature, with chemistry and mechanics-based rationales given for the onset and conclusion of healing. The model captures the essential physics of the phenomenon and yields results in accord with experimental observations.

  8. Three-dimensional elastic-plastic analysis of shallow cracks in single-edge-crack-tension specimens

    NASA Technical Reports Server (NTRS)

    Shivakumar, Kunigal N.; Newman, James C., Jr.

    1990-01-01

    Three dimensional, elastic-plastic, finite element results are presented for single-edge crack-tension specimens with several shallow crack-length-to-width ratios (0.05 less than or equal to a/W less than or equal to 0.5). Results showed the need to model the initial yield plateau in the stress-strain behavior to accurately model deformation of the A36 steel specimens. The crack-tip-opening-displacement was found to be linearly proportional to the crack-mouth-opening displacement. A new deformation dependent plastic-eta factor equation is presented for calculating the J-integral from test load-displacement records. This equation was shown to be accurate for all crack lengths considered.

  9. Soil sampling and analysis plan for the 3718-F Alkali Metal Treatment and Storage Facility closure activities

    SciTech Connect

    Sonnichsen, J.C.

    1997-05-01

    Amendment V.13.B.b to the approved closure plan (DOE-RL 1995a) requires that a soil sampling and analysis plan be prepared and submitted to the Washington State Department of Ecology (Ecology) for review and approval. Amendment V.13.B.c requires that a diagram of the 3718-F Alkali Metal Treatment and Storage Facility unit (the treatment, storage, and disposal [TSD] unit) boundary that is to be closed, including the maximum extent of operation, be prepared and submitted as part is of the soil sampling and analysis plan. This document describes the sampling and analysis that is to be performed in response to these requirements and amends the closure plan. Specifically, this document supersedes Section 6.2, lines 43--46, and Section 7.3.6 of the closure plan. Results from the analysis will be compared to cleanup levels identified in the closure plan. These cleanup levels will be established using residential exposure assumptions in accordance with the Model Toxics Control Act (MTCA) Cleanup Regulation (Washington Administrative Code [WAC] 173-340) as required in Amendment V.13.B.I. Results of all sampling, including the raw analytical data, a summary of analytical results, a data validation package, and a narrative summary with conclusions will be provided to Ecology as specified in Amendment V.13.B.e. The results and process used to collect and analyze the soil samples will be certified by a licensed professional engineer. These results and a certificate of closure for the balance of the TSD unit, as outlined in Chapter 7.0 of the approved closure plan (storage shed, concrete pad, burn building, scrubber, and reaction tanks), will provide the basis for a closure determination.

  10. Mathematical morphology for TOFD image analysis and automatic crack detection.

    PubMed

    Merazi-Meksen, Thouraya; Boudraa, Malika; Boudraa, Bachir

    2014-08-01

    The aim of this work is to automate the interpretation of ultrasonic images during the non-destructive testing (NDT) technique called time-of-flight diffraction (TOFD) to aid in decision making. In this paper, the mathematical morphology approach is used to extract relevant pixels corresponding to the presence of a discontinuity, and a pattern recognition technique is used to characterize the discontinuity. The watershed technique is exploited to determine the region of interest and image background is removed using an erosion process, thereby improving the detection of connected shapes present in the image. Remaining shapes, are finally reduced to curves using a skeletonization technique. In the case of crack defects, the curve formed by such pixels has a parabolic form that can be automatically detected using the randomized Hough transform. PMID:24709071

  11. Barbed versus traditional sutures for wound closure in knee arthroplasty: a systematic review and meta-analysis

    PubMed Central

    Zhang, Wei; Xue, Deting; Yin, Houfa; Xie, Hui; Ma, Honghai; Chen, Erman; Hu, Dongcai; Pan, Zhijun

    2016-01-01

    Sutures are an increasing focus of research in knee arthroplasty (KA). Whether knotless barbed sutures (KBS) are safe and efficient in KA remains controversial. The objective of our study is to compare the clinical outcomes of KA according to wound closure method: KBS versus knotted traditional sutures (KTS). To clarify this, we conducted a systematic review and meta-analysis. Nine articles involving 10 studies were included in this study. The dataset consisted of 1729 patients with 1754 KA. Among these, 814 patients’ wounds were closed with KBS and 915 with KTS. Our analysis indicates that KBS is preferable for KA wound closure given its shorter wound closure time and lower total cost; postoperative Knee Society scores and complication rates were similar to those of surgeries using KTS. The subgroup analysis revealed that closure of arthrotomy with KBS appears to be associated with a lower risk of complications. This meta-analysis indicates that use of KBS in KA reduces operative time and cost. KBS is the preferred option for wound closures, including arthrotomy and reattachment of subcutaneous and subcuticular tissues. Given the possible biases, adequately powered and better-designed studies with longer follow-up are required to reach a firmer conclusion. PMID:26805714

  12. Surface crack analysis applied to impact damage in a thick graphite-epoxy composite

    NASA Technical Reports Server (NTRS)

    Poe, C. C., Jr.; Harris, C. E.; Morris, D. H.

    1988-01-01

    The residual tensile strength of a thick graphite/epoxy composite with impact damage was predicted using surface crack analysis. The damage was localized to a region directly beneath the impact site and extended only part way through the laminate. The damaged region contained broken fibers, and the locus of breaks in each layer resembled a crack perpendicular to the direction of the fibers. In some cases, the impacts broke fibers without making a visible crater. The impact damage was represented as a semi-elliptical surface crack with length and depth equal to that of the impact damage. The maximum length and depth of the damage were predicted with a stress analysis and a maximum shear stress criterion. The predictions and measurements of strength were in good agreement.

  13. Surface crack analysis applied to impact damage in a thick graphite/epoxy composite

    NASA Technical Reports Server (NTRS)

    Poe, Clarence C., Jr.; Harris, Charles E.; Morris, Don H.

    1990-01-01

    The residual tensile strength of a thick graphite/epoxy composite with impact damage was predicted using surface crack analysis. The damage was localized to a region directly beneath the impact site and extended only part way through the laminate. The damaged region contained broken fibers, and the locus of breaks in each layer resembled a crack perpendicular to the direction of the fibers. In some cases, the impacts broke fibers without making a visible crater. The impact damage was represented as a semi-elliptical surface crack with length and depth equal to that of the impact damage. The maximum length and depth of the damage were predicted with a stress analysis and a maximum shear stress criterion. The predictions and measurements of strength were in good agreement.

  14. Thermal Analysis in Support of the Booster Separation Motor Crack Investigation

    NASA Technical Reports Server (NTRS)

    Davis, Darrell; Prickett, Terry; Turner, Larry D. (Technical Monitor)

    2001-01-01

    During a post-test inspection of a Booster Separation Motor (BSM) from a Lot Acceptance Test (LAT), a crack was noticed in the graphite throat. Since this was an out-of-family occurrence, an investigation team was formed to determine the cause of the crack. This paper will describe thermal analysis techniques used in support of this investigation. Models were generated to predict gradients in nominal motor conditions, as well as potentially anomalous conditions. Analysis was also performed on throats that were tested in the Laser Hardened Material Evaluation Laboratory (LHMEL). Some of these throats were pre-cracked, while others represented configurations designed to amplify effects of thermal stresses. Results from these analyses will be presented in this paper.

  15. Thermal Analysis in Support of the Booster Separation Motor Crack Investigation

    NASA Technical Reports Server (NTRS)

    Davis, Darrell; Prickett, Terry

    2002-01-01

    During a post-test inspection of a Booster Separation Motor (BSM) from a Lot Acceptance Test (LAT), a crack was noticed in the graphite throat. Since this was an out-of-family occurrence, an investigation team was formed to determine the cause of the crack. This paper will describe thermal analysis techniques used in support of this investigation. Models were generated to predict gradients in nominal motor conditions, as well as potentially anomalous conditions. Analysis was also performed on throats that were tested in the Laser Hardened Material Evaluation Laboratory (LHMEL). Some of these throats were pre-cracked, while others represented configurations designed to amplify effects of thermal stresses. Results from these analyses will be presented in this paper.

  16. Estimation of crack and damage progression in concrete by quantitative acoustic emission analysis

    SciTech Connect

    Ohtsu, Masayasu

    1999-05-01

    The kinematics of cracking can be represented by the moment tensor. To distinguish moment tensor components from acoustic emission waveforms, the SiGMA (simplified Green`s functions for moment tensor analysis) procedure was developed. By applying the procedure to bending tests of notched beams, cracks in the fracture process zone of cementitious materials can be identified by kinematic means. In addition to cracks, estimation of the damage level in structural concrete is also conducted, based on acoustic emission activity of a concrete sample under compression. Depending on the damage resulting from existing microcracks, acoustic emission generated behavior is quantitatively estimated by the rate process analysis. The damage mechanics are introduced to quantify the degree of damage. Determining the current damage level using acoustic emission without information on undamaged concrete is attempted by correlating the damage value with the rate process.

  17. Three-dimensional elastic-plastic finite-element analysis of fatigue crack propagation

    NASA Technical Reports Server (NTRS)

    Goglia, G. L.; Chermahini, R. G.

    1985-01-01

    Fatigue cracks are a major problem in designing structures subjected to cyclic loading. Cracks frequently occur in structures such as aircraft and spacecraft. The inspection intervals of many aircraft structures are based on crack-propagation lives. Therefore, improved prediction of propagation lives under flight-load conditions (variable-amplitude loading) are needed to provide more realistic design criteria for these structures. The main thrust was to develop a three-dimensional, nonlinear, elastic-plastic, finite element program capable of extending a crack and changing boundary conditions for the model under consideration. The finite-element model is composed of 8-noded (linear-strain) isoparametric elements. In the analysis, the material is assumed to be elastic-perfectly plastic. The cycle stress-strain curve for the material is shown Zienkiewicz's initial-stress method, von Mises's yield criterion, and Drucker's normality condition under small-strain assumptions are used to account for plasticity. The three-dimensional analysis is capable of extending the crack and changing boundary conditions under cyclic loading.

  18. NASCRAC - A computer code for fracture mechanics analysis of crack growth

    NASA Technical Reports Server (NTRS)

    Harris, D. O.; Eason, E. D.; Thomas, J. M.; Bianca, C. J.; Salter, L. D.

    1987-01-01

    NASCRAC - a computer code for fracture mechanics analysis of crack growth - is described in this paper. The need for such a code is increasing as requirements grow for high reliability and low weight in aerospace components. The code is comprehensive and versatile, as well as user friendly. The major purpose of the code is calculation of fatigue, corrosion fatigue, or stress corrosion crack growth, and a variety of crack growth relations can be selected by the user. Additionally, crack retardation models are included. A very wide variety of stress intensity factor solutions are contained in the code, and extensive use is made of influence functions. This allows complex stress gradients in three-dimensional crack problems to be treated easily and economically. In cases where previous stress intensity factor solutions are not adequate, new influence functions can be calculated by the code. Additional features include incorporation of J-integral solutions from the literature and a capability for estimating elastic-plastic stress redistribution from the results of a corresponding elastic analysis. An example problem is presented which shows typical outputs from the code.

  19. Analytical Round Robin for Elastic-Plastic Analysis of Surface Cracked Plates: Phase I Results

    NASA Technical Reports Server (NTRS)

    Wells, D. N.; Allen, P. A.

    2012-01-01

    An analytical round robin for the elastic-plastic analysis of surface cracks in flat plates was conducted with 15 participants. Experimental results from a surface crack tension test in 2219-T8 aluminum plate provided the basis for the inter-laboratory study (ILS). The study proceeded in a blind fashion given that the analysis methodology was not specified to the participants, and key experimental results were withheld. This approach allowed the ILS to serve as a current measure of the state of the art for elastic-plastic fracture mechanics analysis. The analytical results and the associated methodologies were collected for comparison, and sources of variability were studied and isolated. The results of the study revealed that the J-integral analysis methodology using the domain integral method is robust, providing reliable J-integral values without being overly sensitive to modeling details. General modeling choices such as analysis code, model size (mesh density), crack tip meshing, or boundary conditions, were not found to be sources of significant variability. For analyses controlled only by far-field boundary conditions, the greatest source of variability in the J-integral assessment is introduced through the constitutive model. This variability can be substantially reduced by using crack mouth opening displacements to anchor the assessment. Conclusions provide recommendations for analysis standardization.

  20. Analysis of stress corrosion cracking in alloy 718 following commercial reactor exposure

    DOE PAGESBeta

    Leonard, Keith J.; Gussev, Maxim N.; Stevens, Jacqueline N.; Busby, Jeremy T.

    2015-08-24

    Alloy 718 is generally considered a highly corrosion-resistant material but can still be susceptible to stress corrosion cracking (SCC). The combination of factors leading to SCC susceptibility in the alloy is not always clear enough. In this paper, alloy 718 leaf spring (LS) materials that suffered stress corrosion damage during two 24-month cycles in pressurized water reactor service, operated to >45 MWd/mtU burn-up, was investigated. Compared to archival samples fabricated through the same processing conditions, little microstructural and property changes occurred in the material with in-service irradiation, contrary to high dose rate laboratory-based experiments reported in literature. Though the lackmore » of delta phase formation along grain boundaries would suggest a more SCC resistant microstructure, grain boundary cracking in the material was extensive. Crack propagation routes were explored through focused ion beam milling of specimens near the crack tip for transmission electron microscopy as well as in polished plan view and cross-sectional samples for electron backscatter diffraction analysis. It has been shown in this study that cracks propagated mainly along random high-angle grain boundaries, with the material around cracks displaying a high local density of dislocations. The slip lines were produced through the local deformation of the leaf spring material above their yield strength. Also, the cause for local SCC appears to be related to oxidation of both slip lines and grain boundaries, which under the high in-service stresses resulted in crack development in the material.« less

  1. Outlier analysis and principal component analysis to detect fatigue cracks in waveguides

    NASA Astrophysics Data System (ADS)

    Rizzo, Piervincenzo; Cammarata, Marcello; Dutta, Debaditya; Sohn, Hoon

    2009-03-01

    Ultrasonic Guided Waves (UGWs) are a useful tool in structural health monitoring (SHM) applications that can benefit from built-in transduction, moderately large inspection ranges and high sensitivity to small flaws. This paper describes a SHM method based on UGWs, discrete wavelet transform (DWT), outlier analysis and principal component analysis (PCA) able to detect and quantify the onset and propagation of fatigue cracks in structural waveguides. The method combines the advantages of guided wave signals processed through the DWT with the outcomes of selecting defectsensitive features to perform a multivariate diagnosis of damage. The framework presented in this paper is applied to the detection of fatigue cracks in a steel beam. The probing hardware consists of a PXI platform that controls the generation and measurement of the ultrasonic signals by means of piezoelectric transducers made of Lead Zirconate Titanate. Although the approach is demonstrated in a beam test, it is argued that the proposed method is general and applicable to any structure that can sustain the propagation of UGWs.

  2. "That Racism Thing": A Critical Race Discourse Analysis of a Conflict over the Proposed Closure of a Black High School

    ERIC Educational Resources Information Center

    Briscoe, Felecia M.; Khalifa, Muhammad A.

    2015-01-01

    Using critical race discourse analysis, this study examines descriptions of a heated controversy over the proposed closure of the only primarily black high school in a large urban city. Participants included community members and the district and school leaders who were key in the controversy. Based on Foucault's analysis of power we looked for…

  3. Analysis of Internal Cracks in Continuous Casting Slabs with Soft Reduction

    NASA Astrophysics Data System (ADS)

    Wang, Bo; Zhang, Jiongming; Xiao, Chao; Wang, Shunxi; Song, Wei

    2016-03-01

    The formation of internal cracks in continuous casting slabs is mainly attributed to the strain status and microsegregation near the solidifying front of the slabs. By analyzing the internal cracks of medium carbon microalloy steel, the obtained conclusions are that C, P, S, etc. enrich in dendrites and exist in grain boundaries, but these are just the internal causes, and the root cracking causes the tensile stress of solidification front. When the slab passes through the straightening segments, the liquid core thickness is large, and the liquid steel in the space of columnar crystals is not completely frozen. Therefore, the reduction effect of rollers results in the strain of solidification front exceeding the critical value. However, the corresponding strain in the arc and horizontal segments does not exceed this critical value, so the solidification front in the straightening segments would be much easy to crack. The statistics analysis shows that after soft reduction and straightening process are separately carried out, the occurrence rate of intermediate cracks is reduced by 41.3%.

  4. A New Approximate Fracture Mechanics Analysis Methodology for Composites with a Crack or Hole

    NASA Technical Reports Server (NTRS)

    Tsai, H. C.; Arocho, A.

    1990-01-01

    A new approximate theory which links the inherent flaw concept with the theory of crack tip stress singularities at a bi-material interface was developed. Three assumptions were made: (1) the existence of inherent flaw (i.e., damage zone) at the tip of the crack, (2) a fracture of the filamentary composites initiates at a crack lying in the matrix material at the interface of the matrix/filament, and (3) the laminate fails whenever the principal load-carrying laminae fails. This third assumption implies that for a laminate consisting of 0 degree plies, cracks into matrix perpendicular to the 0 degree filaments are the triggering mechanism for the final failure. Based on this theory, a parameter bar K sub Q which is similar to the stress intensity factor for isotropic materials but with a different dimension was defined. Utilizing existing test data, it was found that bar K sub Q can be treated as a material constant. Based on this finding a fracture mechanics analysis methodology was developed. The analytical results are correlated well with test results. This new approximate theory can apply to both brittle and metal matrix composite laminates with crack or hole.

  5. Crack instability analysis methods for leak-before-break program in piping systems

    SciTech Connect

    Mattar Neto, M.; Nobrega, P.G.B. da

    1995-11-01

    The instability evaluation of cracks in piping systems is a step that is considered when a high-energy line is investigated in a leak-before-break (LBB) program. Different approaches have been used to assess stability of cracks: (a) local flow stress (LFS); (b) limit load (LL); (c) elastic-plastic fracture mechanics (EPFM) as J-integral versus tearing modulus (J-T) analysis. The first two methods are used for high ductile materials, when it is assumed that remaining ligament of the cracked pipe section becomes fully plastic prior to crack extension. EPFM is considered for low ductile piping when the material reaches unstable ductile tearing prior to plastic collapse in the net section. In this paper the LFS, LL and EPFM J-T methodologies were applied to calculate failure loads in circumferential through-wall cracked pipes with different materials, geometries and loads. It presents a comparison among the results obtained from the above three formulations and also compares them with experimental data available in the literature.

  6. Thermal Analysis by Numerical Methods of Debonding Effects near the Crack Tip under Composite Repairs

    NASA Astrophysics Data System (ADS)

    Tsamasphyros, G. J.; Kanderakis, G. N.; Marioli-Riga, Z. P.

    2003-05-01

    Composite patch repair of metallic structures has become a rapidly grown technology in the aerospace field due to the demand for significant increases in the useful life of both military and civilian aircraft. This has led to significant advances overall in the repair technology of cracked metallic structures. Adhesively bonded composite reinforcements offer remarkable advantages such as mechanical efficiency, repair time, cost reduction, high structural integrity, repair inspectability, damage tolerance to further causes of future strains, anticorrosion and antifretting properties. However, because of the different nature and properties of the materials that form a repair (metals, composites, adhesives), side-effects may occur: debonding due to high stress concentration in the vicinity of the crack, thermal residual stresses because of different thermal expansion coefficients of the adherents, etc. In this paper a three-dimensional finite elements analysis of the area around a patch repaired crack of a typical aircraft fuselage is performed, taking into account both the properties and the geometry of the involved materials. Examined in this case are 2024-T3 aluminum alloy as base material, FM-73 as the adhesive system and F4/5521 boron/epoxy prepreg as the patch material. Through the thickness stresses near the crack tip and along the patch edges with and without temperature effects are calculated and debonding near the crack tip is examined. Finally, the calculated results are compared with existing theories.

  7. Mode I analysis of a cracked circular disk subject to a couple and a force

    NASA Technical Reports Server (NTRS)

    Gross, B.

    1978-01-01

    Mode I stress intensity coefficients were obtained for an edge-cracked disk (round compact specimen). Results for this plane elastostatic problem, obtained by a boundary collocation analysis are presented for A/D ratios of 0.35 to 1, where A is the crack length and D is the disk diameter. The results presented are for two complementary types of loading. By superposition of these results the stress intensity factor for any practical load line location of a pin-loaded round compact specimen can be obtained.

  8. Mode I analysis of a cracked circular disk subject to a couple and a force

    NASA Technical Reports Server (NTRS)

    Gross, B.

    1977-01-01

    Mode 1 stress intensity coefficients were obtained for an edge-cracked disk (round compact specimen). Results for this plane elastostatic problem, obtained by a boundary collocation analysis are presented for ratios 0.35 less than A/D less than 1, where A is the crack length and D is the disk diameter. The results presented are for two complementary types of loading. By superposition of these results the stress intensity factor K sub I for any practical load line location of a pin-loaded round compact specimen can be obtained.

  9. Analysis of mode III crack perpendicular to the interface between two dissimilar strips

    NASA Astrophysics Data System (ADS)

    Matbuly, M. S.

    2008-08-01

    The present work is concerned with the problem of mode III crack perpendicular to the interface of a bi-strip composite. One of these strips is made of a functionally graded material and the other of an isotropic material, which contains an edge crack perpendicular to and terminating at the interface. Fourier transforms and asymptotic analysis are employed to reduce the problem to a singular integral equation which is numerically solved using Gauss-Chebyshev quadrature formulae. Furthermore, a parametric study is carried out to investigate the effects of elastic and geometric characteristics of the composite on the values of stress intensity factor.

  10. Thermodynamic analysis on the role of hydrogen in anodic stress corrosion cracking

    SciTech Connect

    Qiao, L.; Mao, X.

    1995-11-01

    A synergistic effect of hydrogen and stress on a corrosion rate was analyzed with thermodynamics. The results showed that an interaction of stress and hydrogen could increase the corrosion rate remarkably. Stress corrosion cracking (SCC) of austenitic stainless steel (ASS) was investigated in boiling chloride solution to confirm the analysis. Hydrogen could be introduced into the specimen concentrated at the crack tip during SCC in boiling LiCl solution (143 C). The concentrating factor is about 3 which is consistent with calculated results according to stress induced diffusion.