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Sample records for desulfurization sorbent quarterly

  1. Hot coal gas desulfurization with manganese based sorbents. Quarterly report, June--September 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-11-01

    The focus of work being performed on hot coal gas desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) appears to be a strong contender to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc; hence, it is not as likely to undergo zinc-depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron; hence, the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Also manganese chlorides are much less stable and volatile than zinc chlorides. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Eighth Quarterly Report documents progress in pelletizing and testing via thermo-gravimetric analysis of individual pellet formulations of manganese ore/alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite.

  2. Hot coal gas desulfurization with manganese-based sorbents. Quarterly report, October--December 1993

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-01-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Fifth Quarterly Report documents progress in pellet testing via thermogravimetric analysis of pellet formulation FORM4-A of a manganese ore/alumina combination. This formulation, described more fully in the Quarterly Technical Progress Report of October 15, 1993, consists of manganese carbonate combined with alundum. A 2-inch fixed-bed reactor has been fabricated and is now ready for subjecting pellets to cyclic loading and regeneration; however, a minor problem has arisen during the regeneration cycle in that sulfur tends to form and plug the exit tube during the early stage of regeneration. This problem is about to be overcome by increasing the flow rate of air during the regeneration cycle resulting in more oxidizing conditions and hence less tendency for sulfide sulfur (S{sup =}) to oxidize to the intermediate elemental form (S{sup o}) rather than to 4-valent (S{sup +4}).

  3. Hot Coal Gas Desulfurization with manganese-based sorbents. Quarterly report, April--June 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-06-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) appears to be a strong contender to zincbased sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc; hence, it is not as likely to undergo zinc-depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron; hence, the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Also manganese chlorides are much less stable and volatile than zinc chlorides. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Seventh Quarterly Report documents progress in bench-scale testing of a leading manganese-based sorbent pellets (FORM4-A). This formulation is a high-purity manganese carbonate-based material. This formulation was subjected to 20 consecutive cycles of sulfidation and regeneration at 900{degrees}C in a 2-inch fixed bed reactor. The sulfidation gas was a simulated Tampella U-gas with an increased hydrogen sulfide content of 3% by volume to accelerate the rate of breakthrough, arbitrarily taken as 500 ppmv. Consistent with thermo-gravimetric analysis (TGA) on individual pellets, the fixed bed tests show small improvement in capacity and kinetics with the sulfur-loading capacity being about 22% by weight of the original pellet, which corresponds to approximately 90% bed utilization!

  4. Hot gas desulfurization with sorbents containing oxides of zinc, iron, vanadium and copper. Quarterly technical progress report

    SciTech Connect

    Akyurtlu, A.

    1991-10-01

    The main objective of this research is to evaluate the desulfurization performance of novel sorbents consisting of different combinations of zinc, iron, vanadium and copper oxides; and to develop a sorbent which can reduce H{sub 2}S levels to less than 1 ppmv, which can stabilize zinc, making operations above 650{degrees}C possible, and which can produce economically recoverable amounts of elemental sulfur during regeneration. This objective will be accomplished by evaluating the sorbent performance using fixed-bed and TGA experiments supported by sorbent characterization at various reaction extents. The work done in the fourth quarter can be summarized as follows: (1) Calibration of the gas chromatograph for low and high H{sub 2}S and SO{sub 2} is completed. (2) The determination of surface areas and densities of the promoted sorbents is completed. (3) Preliminary screening of the promoted sorbents in the packed bed reactor has started.

  5. Hot Coal Gas Desulfurization with manganese based sorbents. Quarterly report, August 1, 1993--September 30, 1993

    SciTech Connect

    Hepworth, M.T.

    1993-10-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E. T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This report documents progress in pelletizing and testing via thermogravimetric analysis of individual pellet formulations of manganese ore/alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite. Preliminary results indicate that the manganese carbonate material, being of higher purity than the manganese ore, has a higher degree of sulfur capacity and more rapid absorption kinetics. A 2-inch fixed-bed reactor has been fabricated and is now ready for subjecting pellets to cyclic loading and regeneration.

  6. LIFAC sorbent injection desulfurization demonstration project. Quarterly report No. 4, July--September 1991

    SciTech Connect

    Not Available

    1992-03-06

    In December 1990, the US Department of Energy selected 13 projects for funding under the Federal Clean Coal Technology Program (Round III). One of the projects selected was the project sponsored by LIFAC North America, (LIFAC NA), titled ``LIFAC Sorbent Injection Desulfurization Demonstration Project.`` The host site for this $17 million, three-phase project is Richmond Power and Light`s Whitewater Valley Unit No. 2 in Richmond, Indiana. The LIFAC technology uses upper-furnace limestone injection with patented humidification of the flue gas to remove 75--85% of the sulfur dioxide (SO{sub 2}) in the flue gas. In this report, progress for the period July--September 1991 is covered.

  7. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 8, July--September 1988

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-11-14

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  8. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 7, April--June 1988

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-08-19

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  9. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 9, October--December 1988

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1989-03-06

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  10. LIFAC Sorbent Injection Desulfurization Demonstration Project. Quarterly report No. 12, July--September 1993

    SciTech Connect

    Not Available

    1993-12-31

    In December 1989, the U.S. Department of Energy selected 13 projects for funding under the Federal Clean Coal Technology Program (Round III). One of the projects selected was the project sponsored by LIFAC North America, (LIFAC NA), titled {open_quotes}LIFAC Sorbent Injection Desulfurization Demonstration Project.{close_quotes} The LIFAC technology uses upper-furnace limestone injection with patented humidification of the flue gas to remove 75-85% of the sulfur dioxide (SO{sub 2}) in the flue gas. The host site for this $22 million, three-phase project is Richmond Power and Light`s Whitewater Valley Unit No. 2 in Richmond, Indiana. The three project phases are: (1) Design; (2A) Long Lead Procurement; (2B) Construction; and (3) Operations. The design phase began on August 8, 1990 and was scheduled to last six months. Phase 2A, long lead procurement, overlaps the design phase and was expected to require about four months to complete. The construction phase was then to continue for another seven months, while the operations phase was scheduled to last about twenty-six months. In November 1990, after a ten (10) month negotiation period, LIFAC NA and the U.S. DOE entered into a Cooperative Agreement for the design, construction, and demonstration of the LIFAC system. This report is the twelfth Technical Progress Report covering the period July 1, 1993 through the end of September 1993. Due to the power plant`s planned outage in March 1991, and the time needed for engineering, design and procurement of critical equipment, DOE and LIFAC NA agreed to execute the Design Phase of the project in August 1990, with DOE funding contingent upon final signing of the Cooperative Agreement.

  11. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly progress report, March 15, 1995--July 15, 1995

    SciTech Connect

    Hepworth, M.T.

    1995-07-15

    Hot gas desulfurization may be accomplished by using solid sorbents such as oxides of those metals that form stable sulfides. The effectiveness of a desulfurizing agent in treating such gases is related to the predicted equilibrium partial pressure of hydrogen sulfide which will be present in a phase combination of the reduced form of sulfide and oxide phases. The focus of much current work being performed by the Department of Energy on sorbent development is in the use of zinc ferrite, zinc titanate, and Z-Sorb. The latter sorbent is a commercial product consisting of ZnO, a promoter, and a proprietary supporting matrix designed to provide stability and prolong sorbent life. Although these Zn-based sorbents have been the subject of extensive pilot-scale and process development work, all sorbents produced to date still experience structural and reactive degradation over multi-cycle use at relatively moderate temperatures. An effective alternative to zinc-based sorbents could be manganese sorbents which withstand high temperature operation and also maintain structural and reactive integrity over many cycles, as investigations by Ben-Slimane and Hepworth have indicated. Thermodynamic limits may prevent MnO from achieving the low sulfur specifications of the product gas for use in a molten carbonate fuel cell, but under the correct conditions the guideline for IGCC systems can easily be achieved. Furthermore, manganese sorbents could possibly be used in conjunction with a polishing sorbent (such as zinc oxide) possessing more favorable thermodynamic properties to reach levels acceptable for fuel cell applications (< 10 ppmv). Such an arrangement may not require that the zinc sulfide be regenerated since the sulfur concentration of the cleaned gas is low enough that the zinc oxide may be discarded when exhausted.

  12. Hot Coal Gas Desulfurization with manganese-based sorbents. Second [quarterly] technical report, December 1, 1992--March 1, 1993

    SciTech Connect

    Hepworth, M.T.

    1993-03-01

    At present, the focus of work being performed on Hot Coal Gas Desulfurization is primarily in the use of zinc ferrite and zinc titanate sorbents; however studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E. T. Turkdogan indicate that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a preferable alternative to zinc-based sorbents. A significant domestic source of manganese in Minnesota is being explored for an in situ leach process which has potential for producing large tonnages of solutions which may be ideal for precipitation and recovery of pure manganese as a carbonate in a reactive form. In the current program the following studies will be addressed: Preparation of manganese sorbent pellets and characterization tests on pellets for strength and surface area; analysis of the thermodynamics and kinetics of sulfur removal from hot fuel gases by individual sorbent pellets (loading tests) by thermogravimetric testing; regeneration tests via TGA on individual sorbent pellets by oxidation; and bench-scale testing on sorbent beds in a two-inch diameter reactor. The developed information will be of value to METC in its determination of whether or not a manganese-based regenerable sorbent holds real promise for sulfur cleanup of hot fuel gases. This information is necessary prior to pilot-scale testing leading to commercial development is undertaken.

  13. LIFAC Sorbent Injection Desulfurization Demonstration Project. Quarterly report No. 6, January--March 1992

    SciTech Connect

    Not Available

    1992-09-01

    The LIFAC technology has similarities to other sorbent injection technologies using humidification, but employs a unique patented vertical reaction chamber located down-stream of the boiler to facilitate and control the sulfur capture and other chemical reactions. This chamber improves the overall reaction efficiency enough to allow the use of pulverized limestone rather than more expensive reagents such as lime which are often used to increase the efficiency of other sorbent injection processes. Sorbent injection is a potentially important alternative to conventional wet lime and limestone scrubbing, and this project is another effort to test alternative sorbent injection approaches. In comparison to wet systems, LIFAC, with recirculation of the sorbent, removes less sulfur dioxide - 75--85% relative to 90% or greater for conventional scrubbers - and requires more reagent material. However, if the demonstration is successful, LIFAC will offer these important advantages over wet scrubbing systems: LIFAC is relatively easy to retrofit to an existing boiler and requires less area than conventional wet FGD systems; LIFAC is less expensive to install than conventional wet FGD processes; LIFAC`s overall costs measured on a dollar-per-ton S0{sub 2} removed basis are less, an important advantage in a regulatory regime with trading of emission allocations. LIFAC produces a dry, readily disposable waste by-product versus a wet product; and LIFAC is relatively simple to operate.

  14. LIFAC Sorbent Injection Desulfurization Demonstration Project. Quarterly report No. 9, October--December 1992

    SciTech Connect

    Not Available

    1992-12-31

    Sorbent injection is a potentially important alternative to conventional wet lime and limestone scrubbing, and this project is another effort to test alternative sorbent injection approaches. In comparison to wet systems, LIFAC, with recirculation of the sorbent, removes less sulfur dioxide - 75--85% relative to 90% or greater for conventional scrubbers -- and requires more reagent material. However, if the demonstration is wet scrubbing systems: LIFAC is relatively easy to retrofit to an existing boiler and requires less area than conventional wet FGD systems. LIFAC is less expensive to install than conventional wet FGD processes. LIFAC`s overall costs measured on a dollar-per-ton SO{sub 2} removed basis are less, an important advantage in a regulatory regime with trading of emission allocations. LIFAC produces a dry, readily disposable waste by-product versus a wet product. LIFAC is relatively simple to operate.

  15. Desulfurization sorbent regeneration

    DOEpatents

    Jalan, V.M.; Frost, D.G.

    1982-07-07

    A spent solid sorbent resulting from the removal of hydrogen sulfide from a fuel gas flow is regenerated with a steam-air mixture. The mixture of steam and air may also include additional nitrogen or carbon dioxide. The gas mixture contacts the spent sorbent containing metal sulfide at a temperature above 500/sup 0/C to regenerate the sulfide to metal oxide or carbonate. Various metal species including the period four transition metals and the lanthanides are suitable sorbents that may be regenerated by this method. In addition, the introduction of carbon dioxide gas permits carbonates such as those of strontium, barium and calcium to be regenerated. The steam permits regeneration of spent sorbent without formation of metal sulfate. Moreover, the regeneration will proceed with low oxygen concentrations and will occur without the increase in temperature to minimize the risk of sintering and densification of the sorbent. This method may be used for high-temperature fuel cells.

  16. LIFAC Sorbent Injection Desulfurization Demonstration Project. Quarterly report No. 11, April--June 1993

    SciTech Connect

    Not Available

    1993-12-01

    The LIFAC technology has similarities to other sorbent injection technologies using humidification, but employs a unique patented vertical reaction chamber located down-stream of the boiler to facilitate and a 220 MW coal-fired boiler located at Kristiinankaupunki. At this facility, a slipstream (5000 SCFM) containing the calcined limestone was used to test a small-scale activation reactor (2.5 MW) in which the gas was humidified. Reactor residence times of 3 to 12 seconds resulted in SO{sub 2} removal rates up to 84%. Additional LIFAC pilot-scale tests were conducted at the 8 MW (thermal) level at the Neste Kulloo combustion laboratory to develop the relationships between the important operating and design parameters. Polish low-sulfur coal was burned to achieve 84% S0{sub 2} removal. In 1986, full-scale testing of LIFAC was conducted at Imatran Voima`s Inkoo power plant on a 250 MW utility boiler. An activation chamber was built to treat a flue gas stream representing about 70 MW. Even though the boiler was 250 MW, the 70 MW stream represented about one-half of the flue gas feeding one of the plant`s two ESP`s (i.e., each ESP receives a 125 MW gas stream). This boiler used a 1.5% sulfur coal and sulfur removal was initially 61%. By late 1987, SO{sub 2} removal rates had improved to 76%. In 1988, a LIFAC activation reactor was added to treat an additional 125 MW -- i.e., an entire flue gas/ESP stream-worth of flue gas from this same boiler. This newer activation reactor is achieving 7580% SO{sub 2} removal with Ca:S ratios between 2:1 and 2.5:1. In 1988, the first tests using high-sulfur US coals were run at the pilot scale at the Neste Kulloo Research Center, using a Pittsburgh No. 8 coal containing 3% sulfur. SO{sub 2} removal rates of 77% were achieved at a Ca:S ratio of 2:1. This LIFAC demonstration project will be conducted on a 60 MW boiler burning high-sulfur US coals to demonstrate the commercial application of the LIFAC process to US utilities.

  17. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly progress report, September 15--December 15, 1994. Task 1: Literature review

    SciTech Connect

    Hepworth, M.T.

    1995-01-06

    Manganese ore as well as manganese carbonate, precipitated from aqueous solutions, combined with alumina to form indurated pellets hold promise of being a high-effective, inexpensive, regenerable sorbent for hot fuel gases. Although the thermodynamics for sulfur removal by manganese predicts somewhat higher hydrogen sulfide over-pressures (i.e. poorer degree of desulfurization) than can be accomplished with zinc-based sorbents, zinc tends to be reduced to the metallic state under coal gasification conditions resulting in loss of capacity and reactivity by volatilization of reactive surfaces. This volatilization phenomenon limits the temperatures for which desulfurization can be effectively accomplished to less than 550 C for zinc ferrite and 700 C for zinc titanate; whereas, manganese-based sorbents can be utilized at temperatures well in temperatures exceeding 700 C. Also the regeneration of manganese-based pellets under oxidizing conditions may be superior to that of zinc titanate since they can be loaded from a simulated reducing coal-derived gas and then be regenerated at higher temperatures (up to 1,300 C). The topics that will be addressed by this study include: preparation of an effective manganese-based sorbent; thermodynamics and kinetics of sulfur removal from hot fuel gases by this sorbent; analysis of kinetics and mechanisms by which sulfur is absorbed by the sorbent (i.e., whether by gaseous diffusion, surface-controlled reaction, or pore diffusion); and cyclic sulfidation and regeneration of the sorbent and recovery of the sulfur. 38 refs.

  18. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly report, September 15 - December 15, 1996

    SciTech Connect

    Hepworth, M.T.

    1996-12-31

    Manganese-based sorbents have been investigated for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases prior to its use in combined cycle turbines. Four formulations of Mn-based sorbents were tested in an ambient-pressure fixed-bed reactor to determine steady state H{sub 2}S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. In a previous report, the sulfidation results were presented. Manganese-based sorbents with molar ratios > 1:1 Mn:Substrate were effective in reducing the H{sub 2}S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent. In this report, the regeneration results will be presented. Regeneration tests determined that loaded pellets can be fully regenerated in air/steam mixture at 750{degrees}C with minimal sulfate formation. 16 refs., 9 figs., 5 tabs.

  19. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly report, December 15, 1993--March 15, 1997

    SciTech Connect

    Hepworth, M.T.

    1997-03-03

    Manganese-based sorbents have been investigated for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases prior to its use in combined cycle turbines. Four formulations of Mn-based sorbents were tested in an ambient-pressure fixed-bed reactor to determine steady state H{sub 2}S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. In previous reports, the sulfidation and regeneration results from cyclic testing done at 600{degrees}C were presented. Manganese-based sorbents, with molar ratios > 1:1 Mn:Substrate were effective in reducing the H{sub 2}S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent. Regeneration tests determined that loaded pellets can be fully regenerated in air/steam mixture at 750{degrees}C with minimal sulfate formation. In this report, the results from cyclic crush strength tests, Sulfur profile tests and cyclic testing at 550{degrees}C and lower flowrate cyclic testing are presented. Crush strength testing done after 5 cycles showed decreases in strength from 12.6% to 57.9%. Cyclic testing at 550{degrees}C showed pre breakthrough concentrations as low as 10 ppmv. Cyclic testing done at 2 L/min and 3 L/min did not show any significant difference in pre breakthrough concentrations or capacity.

  20. Sorbent for use in hot gas desulfurization

    DOEpatents

    Gasper-Galvin, Lee D.; Atimtay, Aysel T.

    1993-01-01

    A multiple metal oxide sorbent supported on a zeolite of substantially silicon oxide is used for the desulfurization of process gas streams, such as from a coal gasifier, at temperatures in the range of about 1200.degree. to about 1600.degree. F. The sorbent is provided by a mixture of copper oxide and manganese oxide and preferably such a mixture with molybdenum oxide. The manganese oxide and the molybdenum are believed to function as promoters for the reaction of hydrogen sulfide with copper oxide. Also, the manganese oxide inhibits the volatilization of the molybdenum oxide at the higher temperatures.

  1. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-11-14

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  2. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1989-05-02

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  3. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-08-19

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  4. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1989-03-06

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  5. LIFAC sorbent injection desulfurization demonstration project

    SciTech Connect

    Not Available

    1992-03-06

    In December 1990, the US Department of Energy selected 13 projects for funding under the Federal Clean Coal Technology Program (Round III). One of the projects selected was the project sponsored by LIFAC North America, (LIFAC NA), titled LIFAC Sorbent Injection Desulfurization Demonstration Project.'' The host site for this $17 million, three-phase project is Richmond Power and Light's Whitewater Valley Unit No. 2 in Richmond, Indiana. The LIFAC technology uses upper-furnace limestone injection with patented humidification of the flue gas to remove 75--85% of the sulfur dioxide (SO{sub 2}) in the flue gas. In this report, progress for the period July--September 1991 is covered.

  6. Hot gas desulfurization with sorbents containing oxides of zinc, iron, vanadium and copper

    SciTech Connect

    Akyurtlu, A.

    1991-10-01

    The main objective of this research is to evaluate the desulfurization performance of novel sorbents consisting of different combinations of zinc, iron, vanadium and copper oxides; and to develop a sorbent which can reduce H{sub 2}S levels to less than 1 ppmv, which can stabilize zinc, making operations above 650{degrees}C possible, and which can produce economically recoverable amounts of elemental sulfur during regeneration. This objective will be accomplished by evaluating the sorbent performance using fixed-bed and TGA experiments supported by sorbent characterization at various reaction extents. The work done in the fourth quarter can be summarized as follows: (1) Calibration of the gas chromatograph for low and high H{sub 2}S and SO{sub 2} is completed. (2) The determination of surface areas and densities of the promoted sorbents is completed. (3) Preliminary screening of the promoted sorbents in the packed bed reactor has started.

  7. Development of advanced hot-gas desulfurization sorbents. Final report

    SciTech Connect

    Jothimurugesan, K.; Adeyiga, A.A.; Gangwal, S.K.

    1997-10-01

    The objective of this project was to develop hot-gas desulfurization sorbent formulations for relatively lower temperature application, with emphasis on the temperature range from 343--538 C. The candidate sorbents include highly dispersed mixed metal oxides of zinc, iron, copper, cobalt, nickel and molybdenum. The specific objective was to develop suitable sorbents, that would have high and stable surface area and are sufficiently reactive and regenerable at the relatively lower temperatures of interest in this work. Stability of surface area during regeneration was achieved by adding stabilizers. To prevent sulfation, catalyst additives that promote the light-off of the regeneration reaction at lower temperature was considered. Another objective of this study was to develop attrition-resistant advanced hot-gas desulfurization sorbents which show stable and high sulfidation reactivity at 343 to 538 C and regenerability at lower temperatures than leading first generation sorbents.

  8. Kinetics of hot-gas desulfurization sorbents for transport reactors

    SciTech Connect

    K.C. Kwon

    2000-01-01

    Hot-gas desulfurization for the integrated gasification combined cycle (IGCC) process has been investigated by many researchers to remove effectively hydrogen sulfide with various metal oxide sorbents at elevated temperatures. Various metal oxide sorbents are formulated with metal oxides such as Fe, Co, Zn, and Ti. Initial reaction kinetics of formulated sorbents with hydrogen sulfide is studied in the presence of various amounts of moisture and hydrogen at various reaction temperatures. The objectives of this research are to study initial reaction kinetics for a sorbent-hydrogen sulfide heterogeneous reaction system, to investigate effects of concentrations of hydrogen sulfide, hydrogen, and moisture on dynamic absorption of H{sub 2}S into sorbents, to understand effects of space time of reaction gas mixtures on initial reaction kinetics of the sorbent-hydrogen sulfide system, and to evaluate effects of temperature and sorbent amounts on dynamic absorption of H{sub 2}S into sorbents. Experimental data on initial reaction kinetics of hydrogen sulfide with metal oxide sorbents were obtained with a 0.83-cm{sup 3} differential reactor. The reactivity of MCRH-67 sorbent and AHI-1 was examined. These sorbents were obtained from the Research Triangle Institute (RTI). The sorbents in the form of 70 {micro}m particles are reacted with 1,000--4,000 ppm hydrogen sulfide at 450--600 C. The range of space time of reaction gas mixtures is 0.03--0.09 s. The range of reaction duration is 4--14,400 s.

  9. Core-in-shell sorbent for hot coal gas desulfurization

    DOEpatents

    Wheelock, Thomas D.; Akiti, Jr., Tetteh T.

    2004-02-10

    A core-in-shell sorbent is described herein. The core is reactive to the compounds of interest, and is preferably calcium-based, such as limestone for hot gas desulfurization. The shell is a porous protective layer, preferably inert, which allows the reactive core to remove the desired compounds while maintaining the desired physical characteristics to withstand the conditions of use.

  10. Desulfurization sorbent development activities at METC

    SciTech Connect

    Siriwardane, R.V.

    1995-06-01

    Development of a suitable regenerable sorbent is a major barrier issue in the hot gas cleanup program for integrated gasification combined-cycle (IGCC) systems. This has been a challenging problem during the last 20 years, since many of the sorbents developed in the program could not retain their reactivity and physical integrity during repeated cycles of sulfidation and regeneration reactions. A series of promising sorbents (METC 2-10), which were capable of sustaining their reactivity and physical integrity during repeated sulfidation/ regeneration cycles, have been developed at the Morgantown Energy Technology Center (METC). These sorbents were tested both in low-pressure (260 KPa/23 psig) and high-pressure (520 KPa/60.7 psig) fixed-bed reactors at 538{degrees}C (1000{degrees}F) with simulated coal gas. High-pressure testing was continued for 20 cycles with steam regeneration. A major research goal during the last year was to lower the cost of materials utilized during the sorbent preparation. The METC 9 sorbent was prepared by substituting low-cost materials for some of the materials in METC 6 sorbent. The sulfur capacity of the two sorbents were similar during the 20-cycle testing. METC 2 sorbent was exposed to coal gas in the Modular Gas Cleanup Rig and it was later tested in the high-pressure fixed-bed reactor. The reactivity of the METC 2 sorbent was unaffected by the exposure to the coal gas. Development of these sorbents will be continued for both fluid-bed and moving-bed applications.

  11. Kinetics of Mn-based sorbents for hot coal gas desulfurization: Quarterly progress report, December 15, 1994--March 15, 1995. Task 2 -- Exploratory experimental studies: Single pellet tests; Rate mechanism analysis

    SciTech Connect

    Hepworth, M.T.

    1995-03-15

    In earlier studies, zinc ferrite and zinc titanate were developed as regenerable sorbents capable of removing hydrogen sulfide from hot fuel gases originating from coal gasification. Manganese ore as well as manganese carbonate, precipitated from aqueous solutions, combined with alumina to form indurated pellets hold promise of being a highly-effective, inexpensive, regenerable sorbent for hot fuel gases. Although the thermodynamics for sulfur removal by manganese predicts somewhat higher hydrogen sulfide over-pressures (i.e. poorer degree of desulfurization) than can be accomplished with zinc-based sorbents, zinc tends to be reduced to the metallic state under coal gasification conditions resulting in loss of capacity and reactivity by volatilization of reactive surfaces. This volatilization phenomenon limits the temperatures for which desulfurization can be effectively accomplished to less than 500 C for zinc ferrite and 700 C for zinc titanate; whereas, manganese-based sorbents can be utilized at temperatures well in temperatures exceeding 700 C. Also the regeneration of manganese-based pellets under oxidizing conditions may be superior to that of zinc titanate since they can be loaded from a simulated reducing coal-derived gas and then be regenerated at higher temperatures (up to 1,300 C). The topics that will be addressed by this study include: preparation of an effective manganese-based sorbent, thermodynamics and kinetics of sulfur removal from hot fuel gases by this sorbent, analysis of kinetics and mechanisms by which sulfur is absorbed by the sorbent (i.e., whether by gaseous diffusion, surface-controlled reaction, ore pore diffusion), and cyclic sulfidation and regeneration of the sorbent and recovery of the sulfur.

  12. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Berggren, M.H.; Jha, M.C.

    1989-10-01

    AMAX Research Development Center (AMAX R D) investigated methods for enhancing the reactivity and durability of zinc ferrite desulfurization sorbents. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For this program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such as size, strength, and specific surface area during 10 cycles of sulfidation and oxidation. Two base case sorbents, a spherical pellet and a cylindrical extrude used in related METC-sponsored projects, were used to provide a basis for the aimed enhancement in durability and reactivity. Sorbent performance was judged on the basis of physical properties, single particle kinetic studies based on thermogravimetric (TGA) techniques, and multicycle bench-scale testing of sorbents. A sorbent grading system was utilized to quantify the characteristics of the new sorbents prepared during the program. Significant enhancements in both reactivity and durability were achieved for the spherical pellet shape over the base case formulation. Overall improvements to reactivity and durability were also made to the cylindrical extrude shape. The primary variables which were investigated during the program included iron oxide type, zinc oxide:iron oxide ratio, inorganic binder concentration, organic binder concentration, and induration conditions. The effects of some variables were small or inconclusive. Based on TGA studies and bench-scale tests, induration conditions were found to be very significant.

  13. Enhanced durability of desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1991-06-01

    Advanced integrated gasification combined cycle (IGCC) power systems require the development of high-temperature desulfurization sorbents capable of removing hydrogen sulfide from coal gasifier down to very low levels. The objective of this investigation was to identify and demonstrate methods for enhancing the long-term chemical reactivity and mechanical strength of zinc ferrite, a leading regenerable sorbent, for fluidized-bed applications. Fluidized sorbent beds offer significant potential in IGCC systems because of their ability to control the highly exothermic regeneration involved. However, fluidized beds require a durable, attrition-resistant sorbent in the 100--300 {mu}m size range. A bench-scale high-temperature, high- pressure (HTHP) fluidized-bed reactor (7.6-cm I.D.) system capable of operating up to 24 atm and 800{degree}C was designed, built and tested. A total of 175 sulfidation-regeneration cycles were carried out using KRW-type coal gas with various zinc ferrite formulations. A number of sorbent manufacturing techniques including spray drying, impregnation, crushing and screening, and granulation were investigated. While fluidizable sorbents prepared by crushing durable pellets and screening had acceptable sulfur capacity, they underwent excessive attrition during multicycle testing. The sorbent formulations prepared by a proprietary technique were found to have excellent attrition resistance and acceptable chemical reactivity during multicycle testing. However, zinc ferrite was found to be limited to 550{degree}C, beyond which excessive sorbent weakening due to chemical transformations, e.g., iron oxide reduction, was observed.

  14. LIFAC Sorbent Injection Desulfurization Demonstration Project

    SciTech Connect

    Not Available

    1992-01-01

    The LIFAC technology has similarities to other sorbent injection technologies using humidification, but employs a unique patented vertical reaction chamber located down-stream of the boiler to facilitate and control the sulfur capture and other chemical reactions. This chamber improves the overall reaction efficiency enough to allow the use of pulverized limestone rather than more expensive reagents such as lime which are often used to increase the efficiency of other sorbent injection processes. Sorbent injection is a potentially important alternative to conventional wet lime and limestone scrubbing, and this project is another effort to test alternative sorbent injection approaches. In comparison to wet systems, LIFAC, with recirculation of the sorbent, removes less sulfur dioxide - 75--85% relative to 90% or greater for conventional scrubbers - and requires more reagent material. However, if the demonstration is successful, LIFAC will offer these important advantages over wet scrubbing systems: LIFAC is relatively easy to retrofit to an existing boiler and requires less area than conventional wet FGD systems; LIFAC is less expensive to install than conventional wet FGD processes; LIFAC's overall costs measured on a dollar-per-ton S0{sub 2} removed basis are less, an important advantage in a regulatory regime with trading of emission allocations. LIFAC produces a dry, readily disposable waste by-product versus a wet product; and LIFAC is relatively simple to operate.

  15. Desulfurization sorbent development at the Morgantown Energy Technology Center

    SciTech Connect

    Siriwardane, R.V.; Grimm, U.; Poston, J.A.; Monaco, S.J.

    1994-10-01

    The overall objective of this project is to develop regenerable sorbents for hot gas desulfurization in IGCC systems. The major criteria for the development of novel sorbents included reasonable chemical reactivity and physical durability during repeated sulfidation and regeneration cycles. Various formulations of zinc ferrite and zinc titanate in the form of extrudates and spherical pellets have been studied at the Morgantown Energy Technology Center (METC) for removal of sulfurous gases from coal gasification gas streams. Problems of decrepitation and spalling have occurred after sulfidation and regeneration of these sorbents. Z-Sorb, a proprietary sorbent developed at Phillips Petroleum Company, showed good physical durability during testing at METC, but there was a continuous decrease in reactivity during multiple cycle tests due to steam regeneration. A series of novel sorbents containing zinc oxide have been developed at METC to address these problems. These METC-developed sorbents showed superior performance during a 20-cycle, high-pressure, fixed-bed test with steam regeneration conducted at METC. Nine sorbents were prepared, but results are given for only three.

  16. Kinetics of Mn-based sorbents for hot coal gas desulfurization: Task 2, Exploratory experimental studies: Single pellet tests; Rate mechanism analysis. Quarterly report, June 15, 1996--September 15, 1996

    SciTech Connect

    Hepworth, M.T.

    1996-09-11

    Currently, the Morgantown Energy Technology Center, Department of Energy (DOE/METC) is actively investigating alternative hot fuel gas desulfurization sorbents for application to the Integrated Gasification Combined Cycle (IGCC). A sorbent must be highly active towards sulfur at high temperatures and pressures, and under varying degrees of reducing atmospheres. Also, it must regenerate nearly ideally to maintain activity over numerous cycles. Furthermore, regeneration must yield a sulfur product which is economically recoverable directly or indirectly. Several metal oxides have been investigated as regenerable sorbents for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot fuel gases. MnO was shown to have an intrinsic reaction rate approximately one order of magnitude greater than the rate or reaction with either CaO or ZnO and two orders of magnitude greater than the reaction rate with V{sub 2}0{sub 3}. Manganese also shows desulfurization potential in the temperature range of 600-700{degrees}C where metal oxides currently known to be reactive with H{sub 2}S are unsatisfactorily. In response to stability difficulties of single and binary metal oxide sorbents, increasing effort is being directed towards incorporation of an inert component into sorbent formulation as witnessed by the various Zn-titanates. Primarily, the inert component increases pore structure integrity while stabilizing the active metal oxide against reduction. This report will address testing of Mn-based sorbents in an ambient pressure fixed-bed reactor. Steady-state H{sub 2}S concentrations and breakthrough times will be presented.

  17. LIFAC Sorbent Injection Desulfurization Demonstration Project

    SciTech Connect

    Not Available

    1992-01-01

    Sorbent injection is a potentially important alternative to conventional wet lime and limestone scrubbing, and this project is another effort to test alternative sorbent injection approaches. In comparison to wet systems, LIFAC, with recirculation of the sorbent, removes less sulfur dioxide - 75--85% relative to 90% or greater for conventional scrubbers -- and requires more reagent material. However, if the demonstration is wet scrubbing systems: LIFAC is relatively easy to retrofit to an existing boiler and requires less area than conventional wet FGD systems. LIFAC is less expensive to install than conventional wet FGD processes. LIFAC's overall costs measured on a dollar-per-ton SO[sub 2] removed basis are less, an important advantage in a regulatory regime with trading of emission allocations. LIFAC produces a dry, readily disposable waste by-product versus a wet product. LIFAC is relatively simple to operate.

  18. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Lynch, D.; Hepworth, M.T.

    1993-09-01

    The focus of work being performed on Hot Coal Gas Desulfurization is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E.T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}/O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese higher temperatures than zinc ferrite or zinc titanate. This presentation gives the thermodynamic background for consideration of manganese-based sorbents as an alternative to zinc ferrite. To date the work which has been in progress for nine months is limited at this stage to thermogravimetric testing of four formulations of manganese-alumina sorbents to determine the optimum conditions of pelletization and induration to produce reactive pellets.

  19. Enzymatic desulfurization of coal: Third quarterly report

    SciTech Connect

    Marquis, J.K.; Kitchell, J.P.

    1989-03-14

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of ''model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix. In this quarter we obtained important results both with the development of our understanding of the enzyme reaction systems and also with the microbial work at Woods Hole. 12 figs., 11 tabs.

  20. Scale-Up of Advanced Hot-Gas Desulfurization Sorbents

    SciTech Connect

    Jothimurugesan, K.; Gangwal, Santosh K.

    1996-10-14

    The overall objective of this project is to develop regenerable sorbents for hot gas desulfurization in IGCC systems. The specific objective of the project is to develop durable advanced sorbents that demonstrate a strong resistance to attrition and chemical deactivation, and high activity at temperatures as low as 343 C (650 F). A number of formulations will be prepared and screened in a 1/2-inch fixed bed reactor at high pressure (1 to 20 atm) and high temperatures using simulated coal-derived fuel-gases. Screening criteria will include, chemical reactivity, stability, and regenerability over the temperature range of 343 C to 650 C. After initial screening, at least 3 promising formulations will be tested for 25-30 cycles of absorption and regeneration. One of the superior formulations with the best cyclic performance will be selected for investigating scale up parameters. The scaled-up formulation will be tested for long term durability and chemical reactivity.

  1. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.; Ben-Slimane, R.

    1994-12-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This annual topical report documents progress in pelletizing and testing via thermo-gravimetric analysis of individual pellet formulations of manganese ore/alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite.

  2. SCALE-UP OF ADVANCED HOT-GAS DESULFURIZATION SORBENTS

    SciTech Connect

    K. JOTHIMURUGESAN; S.K. GANGWAL

    1998-03-01

    The objective of this study was to develop advanced regenerable sorbents for hot gas desulfurization in IGCC systems. The specific objective was to develop durable advanced sorbents that demonstrate a strong resistance to attrition and chemical deactivation, and high sulfidation activity at temperatures as low as 343 C (650 F). Twenty sorbents were synthesized in this work. Details of the preparation technique and the formulations are proprietary, pending a patent application, thus no details regarding the technique are divulged in this report. Sulfidations were conducted with a simulated gas containing (vol %) 10 H{sub 2}, 15 CO, 5 CO{sub 2}, 0.4-1 H{sub 2}S, 15 H{sub 2}O, and balance N{sub 2} in the temperature range of 343-538 C. Regenerations were conducted at temperatures in the range of 400-600 C with air-N{sub 2} mixtures. To prevent sulfation, catalyst additives were investigated that promote regeneration at lower temperatures. Characterization were performed for fresh, sulfided and regenerated sorbents.

  3. A Reusable Calcium-Based Sorbent for Desulfurizing Hot Coal Gas

    SciTech Connect

    Wheelock, T.D.; Hasler, D.J.L.

    2002-09-19

    The overall objective of this project has been to develop a superior, regenerable, calcium-based sorbent for desulfurizing hot coal gas. The sorbent should be strong, durable, inexpensive to manufacture, and capable of being reused many times. To achieve these objectives the project has focused on the development of the very promising core-in-shell sorbent.

  4. High Temperature Flue Gas Desulfurization In Moving Beds With Regenerable Copper Based Sorbents

    SciTech Connect

    Cengiz, P.A.; Ho, K.K.; Abbasian, J.; Lau, F.S.

    2002-09-20

    The objective of this study was to develop new and improved regenerable copper based sorbent for high temperature flue gas desulfurization in a moving bed application. The targeted areas of sorbent improvement included higher effective capacity, strength and long-term durability for improved process control and economic utilization of the sorbent.

  5. Characteristics and reactivity of rapidly hydrated sorbent for semidry flue gas desulfurization.

    PubMed

    Zhang, Jie; You, Changfu; Zhao, Suwei; Chen, Changhe; Qi, Haiying

    2008-03-01

    Semidry flue gas desulfurization with a rapidly hydrated sorbent was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. The desulfurization efficiency was measured for various operating parameters, including the sorbent recirculation rate and the water spray method. The experimental results show that the desulfurization efficiencies of the rapidly hydrated sorbent were 1.5-3.0 times higher than a commonly used industrial sorbent for calcium to sulfur molar ratios from 1.2 to 3.0, mainly due to the higher specific surface area and pore volume. The Ca(OH)2 content in the cyclone separator ash was about 2.9% for the rapidly hydrated sorbent and was about 0.1% for the commonly used industrial sorbent, due to the different adhesion between the fine Ca(OH)2 particles and the fly ash particles, and the low cyclone separation efficiency for the fine Ca(OH)2 particles that fell off the sorbent particles. Therefore the actual recirculation rates of the active sorbent with Ca(OH)2 particles were higher for the rapidly hydrated sorbent, which also contributed to the higher desulfurization efficiency. The high fly ash content in the rapidly hydrated sorbent resulted in good operating stability. The desulfurization efficiency with upstream water spray was 10-15% higher than that with downstream water spray. PMID:18441824

  6. Influence of Dust on High Temperature Desulfurization of Iron Oxide Sorbent

    SciTech Connect

    Zhao, J.; Huang, J.; Wu, J.; Zhang, J.; Wang, Y.

    2002-09-19

    The understanding of influence of deposited dust on desulfurization performance of sorbent is of significance for developing combined processes for simultaneous desulfurization and dust removal in hot gas cleanup. In this paper, the influence of dust from a fluidized-bed coal gasifier on iron oxide desulfurization sorbent made by a kind of waste material containing iron oxide was systemically evaluated at different temperatures (400 C-550 C) and at different quantity of dust (0.5%-5%) in a fixed-bed reactor. The result showed that dust could interact with sorbent and adversely influenced sulfur capacity and sulfidation rate of sorbent. The influence was promoted with increasing sulfidation temperature and quantity of dust. But below 450 C, the interaction could be neglected. Kinetic studies were also conducted using the grain model. Deposition of dust on the surface of the sorbent could cause the deterioration of mass transfer and the decrease of the effective diffusivities.

  7. Scale-Up of Advanced Hot-Gas desulfurization Sorbents.

    SciTech Connect

    Jothimurugesan, K.; Gangwal, S.K.

    1997-10-02

    The overall objective of this project is to develop regenerable sorbents for hot gas desulfurization in IGCC systems. The specific objective of the project is to develop durable advanced sorbents that demonstrate a strong resistance to attrition and chemical deactivation, and high activity at temperatures as low as 343 {degrees}C (650{degrees}F). A number of formulations will be prepared and screened in a one-half inch fixed bed reactor at high pressure (1 to 20 atm) and high temperatures using simulated coal-derived fuel- gases. Screening criteria will include chemical reactivity, stability, and regenerability over the temperature range of 343{degrees}C to 650{degrees}C. After initial screening, at least 3 promising formulations will be tested for 25-30 cycles of absorption and regeneration. One of the superior formulations with the best cyclic performance will be selected for investigating scale up parameters. The scaled-up formulation will be tested for long term durability and chemical reactivity.

  8. Scale-Up of Advanced Hot-Gas Desulfurization Sorbents

    SciTech Connect

    Jothimurugesan, K.; Gangwal, S.K.

    1997-04-21

    The overall objective of this project is to develop regenerable sorbents for hot gas desulfurization in IGCC systems. The specific objective of the project is to develop durable advanced sorbents that demonstrate a strong resistance to attrition and chemical deactivation, and high activity at temperatures as low as 343{degrees}C (650{degrees}F). A number of formulations will be prepared and screened in a 1/2-inch fixed bed reactor at high pressure (1 to 20 atm) and high temperatures using simulated coal-derived fuel-gases. Screening criteria will include, chemical reactivity, stability, and regenerability over the temperature range of 343{degrees}C to 650{degrees}C. After initial screening, at least 3 promising formulations will be tested for 25-30 cycles of absorption and regeneration. One of the superior formulations with the best cyclic performance will be selected for investigating scale up parameters. The scaled-up formulation will be tested for long term durability and chemical reactivity.

  9. Characteristics and reactivity of rapidly hydrated sorbent for semidry flue gas desulfurization

    SciTech Connect

    Jie Zhang; Changfu You; Suwei Zhao; Changhe Chen; Haiying Qi

    2008-03-01

    The semidry flue gas desulfurization (FGD) process has many advantages over the wet FGD process for moving sulfur dioxide emissions from pulverized coal-fired power plants. Semidry FGD with a rapidly hydrated sorbent was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. The sorbent was made from lumps of lime and coal fly ash. The desulfurization efficiency was measured for various operating parameters, including the sorbent recirculation rate and the water spray method. The experimental results show that the desulfurization efficiencies of the rapidly hydrated sorbent were 1.5-3.0 times higher than a commonly used industrial sorbent for calcium to sulfur molar ratios from 1.2 to 3.0, mainly due to the higher specific surface area and pore volume. The Ca(OH){sub 2} content in the cyclone separator ash was about 2.9% for the rapidly hydrated sorbent and was about 0.1% for the commonly used industrial sorbent, due to the different adhesion between the fine Ca(OH){sub 2} particles and the fly ash particles, and the low cyclone separation efficiency for the fine Ca(OH){sub 2} particles that fell off the sorbent particles. Therefore the actual recirculation rates of the active sorbent with Ca(OH){sub 2} particles were higher for the rapidly hydrated sorbent, which also contributed to the higher desulfurization efficiency. The high fly ash content in the rapidly hydrated sorbent resulted in good operating stability. The desulfurization efficiency with upstream water spray was 10-15% higher than that with downstream water spray. 20 refs., 7 figs., 1 tab.

  10. Adhesive carrier particles for rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization.

    PubMed

    Li, Yuan; You, Changfu; Song, Chenxing

    2010-06-15

    A rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization was prepared by rapidly hydrating adhesive carrier particles and lime. The circulation ash from a circulating fluidized bed boiler and chain boiler ash, both of which have rough surfaces with large specific surface areas and specific pore volumes, can improve the adhesion, abrasion resistance, and desulfurization characteristics of rapidly hydrated sorbent when used as the adhesive carrier particles. The adhesion ability of sorbent made from circulation ash is 67.4% higher than that of the existing rapidly hydrated sorbent made from fly ash, the abrasion ratio is 76.2% lower, and desulfurization ability is 14.1% higher. For sorbent made from chain boiler ash, the adhesion ability is increased by 74.7%, the desulfurization ability is increased by 30.3%, and abrasion ratio is decreased by 52.4%. The abrasion ratios of the sorbent made from circulation ash having various average diameters were all about 9%, and their desulfurization abilities were similar (approximately 150 mg/g). PMID:20481549

  11. Hot coal gas desulfurization with manganese-based sorbents. Annual report, September 1992--September 1993

    SciTech Connect

    Hepworth, M.T.

    1993-12-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E. T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Annual Topical Report documents progress in pelletizing and testing via thermo-gravimetric analysis of individual pellet formulations of manganese ore/ alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite. It includes the prior Quarterly Technical Reports which indicate that the manganese carbonate material, being of higher purity than the manganese ore, has a higher degree of sulfur capacity and more rapid absorption kinetics. A 2-inch fixed-bed reactor has been fabricated and is now ready for subjecting pellets to cyclic loading and regeneration.

  12. Pore structure and reactivity changes in hot coal gas desulfurization sorbents

    SciTech Connect

    Sotirchos, S.V.

    1991-05-01

    The primary objective of the project was the investigation of the pore structure and reactivity changes occurring in metal/metal oxide sorbents used for desulfurization of hot coal gas during sulfidation and regeneration, with particular emphasis placed on the effects of these changes on the sorptive capacity and efficiency of the sorbents. Commercially available zinc oxide sorbents were used as model solids in our experimental investigation of the sulfidation and regeneration processes.

  13. Characterization and fixed-bed testing of a nickel-based hot gas desulfurization sorbent

    SciTech Connect

    Gasper-Galvin, L.D.; Swisher, J.H.; Hammerbeck, K.

    1994-10-01

    The objective of this project was to (1) extend a preliminary investigation completed earlier on dispersed nickel sorbents by developing new processing methods, characterizing sorbent materials more extensively, and evaluating the materials in fixed bed reactor tests, and (2) to determine the feasibility of using dispersed nickel sorbents with reductive regeneration for hot gas desulfurization. One of the properties of nickel that is somewhat unique is that it forms a liquid sulfide at sufficiently high temperatures with high sulfur potentials or H{sub 2}S levels. A eutectic exists in the Ni-S phase diagram at 637 C and a composition of 33.4 wt% or 21.5 wt% S. Under controlled conditions, the formation of a liquid phase can be used to advantage in hot gas desulfurization. Sorbent preparation, the experimental unit, and experimental procedure are described. Results from the sorbent, 24Ni-7Cu-Al{sub 2}O{sub 3}, are given.

  14. Enhanced durability of high-temperature desulfurization sorbents for fluidized-bed applications. [Zinc titanate

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1992-01-01

    The objectives of this project are to identify and demonstrate methods for enhancing long-term chemical reactivity and attrition resistance of zinc ferrite and zinc titanate sorbents to be employed for desulfurization of hot coal-derived gases in a high-temperature, high-pressure (HTHP) fluid-bed reactor. The sorbent formulation specified for study during the base period of this project was zinc ferrite. Zinc titanate sorbents are being studied under two options to the base contract. Specific objectives of the zinc titanate sorbent development work are the following: The effect of following process variables was investigated o the performance of zinc titanate sorbents: Method of sorbent preparation, Composition of fuel gas, Zn to Ti ratio of the sorbent, Sulfidation temperature, and Superficial gas velocity. The effect of first three variables has been covered in RTI's 1991 paper (Gupta and Gangwal, 1991b), while the effect of temperature and superficial gas velocity is described here.

  15. Enhanced durability of high-temperature desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1992-11-01

    The objectives of this project are to identify and demonstrate methods for enhancing long-term chemical reactivity and attrition resistance of zinc ferrite and zinc titanate sorbents to be employed for desulfurization of hot coal-derived gases in a high-temperature, high-pressure (HTHP) fluid-bed reactor. The sorbent formulation specified for study during the base period of this project was zinc ferrite. Zinc titanate sorbents are being studied under two options to the base contract. Specific objectives of the zinc titanate sorbent development work are the following: The effect of following process variables was investigated o the performance of zinc titanate sorbents: Method of sorbent preparation, Composition of fuel gas, Zn to Ti ratio of the sorbent, Sulfidation temperature, and Superficial gas velocity. The effect of first three variables has been covered in RTI`s 1991 paper (Gupta and Gangwal, 1991b), while the effect of temperature and superficial gas velocity is described here.

  16. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report, April 1--June 30, 1997

    SciTech Connect

    Harrison, D.P.

    1997-12-31

    Three areas of research were pursued during the past quarter. Experimental CeO{sub 2} sulfidation and regeneration tests examined the effect of SO{sub 2} concentration and gas flow rate on the production of elemental sulfur during regeneration. The maximum number of cycles using a single sorbent charge was increased to 13, and initial tests using a second source of CeO{sub 2} (from Molycorp, Inc.) were carried out. In the process analysis effort, a third case study based on single-stage desulfurization using CeO{sub 2} sorbent was added. Capital and operating costs for this option were estimated under base case conditions. The sensitivity of the annual levelized cost of all three cases to variations in sorbent durability, sorbent unit cost, O{sub 2} and N{sub 2} unit cost, and capital cost was examined. As the sorbent cost was reduced, based on smaller sorbent replacement rate and/or smaller sorbent unit cost, the annual levelized cost of all three processes decreased, and the cerium process became more attractive. For example, at a sorbent replacement rate of 0.1% of the sorbent circulation rate, both cerium processes should be less costly than the single-stage zinc sorbent process. As the sorbent replacement rate approaches zero (infinite sorbent lifetime), income from the sulfur by-product and export steam produced by the cerium processes exceeds the other process costs and a profit of $2 to 2.5 million appears possible. In contrast, the annual levelized cost of the zinc-based process at zero sorbent replacement rate is about $5 million.

  17. Characterization and optimization of sorbents utilized for emission control during coal gasification. 1997 Fourth quarter research report, October 1, 1997--December 31, 1997

    SciTech Connect

    Huque, Z.; Mei, D.; Zhou, J.

    1997-12-31

    Advanced integrated gasification combined cycle and pressurized fluidized bed combustion power system requires both hot gas desulfurization and particulate filtration to improve system thermal efficiency and overall performance. Few metal oxides were evaluated to be the sorbent candidate for hot gas desulfurization process. The use of waste iron oxide as a disposable metal oxide sorbent will alleviate the constraints imposed on iron oxides including the degradation of sulfur capacity and its physical attrition required for a regenerable sorbent. The very low cost of waste iron oxides and the elimination of the investment associated with sorbent regeneration make it attractive to replace currently developed sorbent candidates. However, the use of waste iron oxides indicates a significant increase of dust loading for particulate filtration. The slower the reaction rate the iron oxide and coal ash mixture is, the longer residence time and higher iron oxide to coal ratio are required. One of the key issue of the use of waste iron oxides as a disposable sorbent material relies on the capability of particulate filtration efficiency. The current back pulse cleaning of the dust cake had been evaluated; and the preliminary test results indicated that the simultaneous operation of hot gas desulfurization and particulate filtration is feasible. A parametric testing will be performed on hot gas desulfurization and particulate independently first. The independent test results will help optimize the test design and evaluation of the integration of hot gas desulfurization testing and particulate filtration testing to be completed in the first two quarters 1998.

  18. Experimental study on the reuse of spent rapidly hydrated sorbent for circulating fluidized bed flue gas desulfurization.

    PubMed

    Li, Yuan; Zheng, Kai; You, Changfu

    2011-11-01

    Rapidly hydrated sorbent, prepared by rapidly hydrating adhesive carrier particles and lime, is a highly effective sorbent for moderate temperature circulating fluidized bed flue gas desulfurization (CFB-FGD) process. The residence time of fine calcium-containing particles in CFB reactors increases by adhering on the surface of larger adhesive carrier particles, which contributes to higher sorbent calcium conversion ratio. The circulation ash of CFB boilers (α-adhesive carrier particles) and the spent sorbent (β and γ-adhesive carrier particles) were used as adhesive carrier particles for producing the rapidly hydrated sorbent. Particle physical characteristic analysis, abrasion characteristics in fluidized bed and desulfurization characteristics in TGA and CFB-FGD systems were investigated for various types of rapidly hydrated sorbent (α, β, and γ-sorbent). The adhesion ability of γ-sorbent was 50.1% higher than that of α-sorbent. The abrasion ratio of β and γ-sorbent was 16.7% lower than that of α-sorbent. The desulfurization abilities of the three sorbent in TGA were almost same. The desulfurization efficiency in the CFB-FGD system was up to 95% at the bed temperature of 750 °C for the β-sorbent. PMID:21928832

  19. Continuous Operation of Spray-Dried Zinc Based Sorbent in a Hot Gas Desulfurization Process Consisting of a Transport Desulfurizer and a Fluidized Regenerator

    SciTech Connect

    Yi, C-K.; Jo, S-H.; Jin, G-T.; Son, J-E.; Han, M-H.; Ryu, C-K.

    2002-09-19

    We see the sorbent reaction performance in a HGD process consisting of a transport desulfurizer and a fluidized regenerator in this study. We have obtained the solid hold-up and solid circulation rate necessary to reach the target desulfurization efficiency. A major obstacle for fluidized- or transport bed sorbent developments is sorbent durability withstanding attrition. Continuous operation only makes similar conditions of real processes such as rapid temperature swing, chemical transformations between sulfidation and regeneration, stresses induced by fluidization and continuous particle circulation between two reactors. Therefore, an integrated system of transport desulfurizer and bubbling regenerator is operated continuously more than 150 hours to see system reliability, sorbent reaction characteristics, sorbent morphology before and after test.

  20. DISPOSAL OF SPENT SORBENT FROM DRY FGD (FLUE GAS DESULFURIZATION) PROCESSES

    EPA Science Inventory

    The report gives results of a study of sintering and leaching mechanisms of fly ash/spent sodium sorbent mixtures from a dry injection flue gas desulfurization (FGD) process. It includes an estimate of the economics of pelletizing and sintering to handle the fly ash and spent sor...

  1. Method for reducing sulfate formation during regeneration of hot-gas desulfurization sorbents

    DOEpatents

    Bissett, Larry A.; Strickland, Larry D.; Rockey, John M.

    1994-01-01

    The regeneration of sulfur sorbents having sulfate forming tendencies and used for desulfurizing hot product gas streams such as provided by coal gasification is provided by employing a two-stage regeneration method. Air containing a sub-stoichiometric quantity of oxygen is used in the first stage for substantially fully regenerating the sorbent without sulfate formation and then regeneration of the resulting partially regenerated sorbent is completed in the second stage with air containing a quantity of oxygen slightly greater than the stoichiometric amount adequate to essentially fully regenerate the sorbent. Sulfate formation occurs in only the second stage with the extent of sulfate formation being limited only to the portion of the sulfur species contained by the sorbent after substantially all of the sulfur species have been removed therefrom in the first stage.

  2. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas. PMID:15382877

  3. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Volume 1, Bench-scale testing and analysis

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1989-05-02

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  4. Microbial stabilization of sulfur-laden sorbents. [Quarterly] technical report, March 1, 1993--May 31, 1993

    SciTech Connect

    Miller, K.W.

    1993-09-01

    Clean coal technologies that involve limestone for in situ sulfur capture generate lime/limestone products laden with sulfur at various oxidation states. If sulfur is completely stabilized as sulfate, the spent sorbent is ready for commercial utilization as gypsum. However, the presence of reduced sulfur species requires additional processing. Thermal oxidation of reduced sulfur frequently results in undesirable release of SO{sub 2}. Microbial oxidation might provide an inexpensive and effective alternative. Sorbents laden with reduced forms of sulfur such as sulfide or sulfite can serve as growth substrates for sulfur-oxidizing bacteria, which convert all sulfur to sulfate. The goals of this project are the following: (1) to optimize conditions for sulfate generation from sulfide, thiosulfate, and sulfite; (2) to test and optimize the effectiveness of microbial processing on spent sorbents from flue gas desulfurization, coal gasification, and fluidized bed combustion; (3) to search for hyperalkalinophilic thiobacilli, which would be effective up to pH 11. This quarter, temperature, nitrogen, and phosphate requirements for sulfate generation on thiosulfate were optimized with respect to two named strains and two promising isolates. Spent sorbents from three different power plants were tested for sulfite and thiosulfate contents, in preparation for bioprocessing.

  5. Enhanced durability of high-temperature desulfurization sorbents for moving-bed applications

    SciTech Connect

    Ayala, R.E.

    1991-08-01

    The objective of this contract was to identify and test fabrication methods and sorbent chemical compositions that enhance the long-term chemical reactivity and mechanical strength of zinc ferrite and other novel sorbents for moving-bed, high-temperature desulfurization of coal-derived gases. Desired properties to be enhanced for moving-bed sorbent materials are: (1) high chemical reactivity (sulfur absorption rate and total sulfur capacity), (2) high mechanical strength (pellet crush strength and attrition resistance), and (3) suitable pellet morphology (e.g., pellet size, shape, surface area, and average specific pore volume). In addition, it is desired to maintain the sorbent properties over extended cyclic use in moving- bed systems.

  6. Enhanced durability of desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1993-08-01

    To the most important findings of this 100-cycle test, ZT-4 consistently reduced the H{sub 2}S content of coal gas from 11,400 ppmv to less than 20 ppmv at 750{degree}C. The sorbent exhibited deactivation over 100 cycles with most of the activity decline occurring in the first 50 cycles. This deactivation was found to correlate with decreases in the BET area, pore volume, and internal porosity. The best correlation, as expected with small particles, was with the BET surface area. Formation of zinc silicate in the sorbent structure is believed to be a potential cause of deactivation. Despite deactivation, the sorbent became more attrition-resistant after 100 cycles of testing with negligible material loss from the reactor. No evidence of zinc loss from the sorbent was found despite its operation at 750{degree}C for 100 cycles.

  7. Hot coal gas desulfurization with manganese-based sorbents. Final report, September 1992--December 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-11-01

    The focus of much current work being performed by the Morgantown Energy Technology Center (METC) of the Department of Energy on hot coal-derived fuel gas desulfurization is in the use of zinc-based sorbents. METC has shown interest in formulating and testing manganese-based pellets as alternative effective sulfur sorbents in the 700 to 1200{degree}C temperature range. To substantiate the potential superiority of Mn-based pellets, a systematic approach toward the evaluation of the desulfurizing power of single-metal sorbents is developed based on thermodynamic considerations. This novel procedure considered several metal-based sorbents and singled out manganese oxide as a prime candidate sorbent capable of being utilized under a wide temperature range, irrespective of the reducing power (determined by CO{sub 2}/CO ratio) of the fuel gas. Then, the thermodynamic feasibility of using Mn-based pellets for the removal of H{sub 2}S from hot-coal derived fuel gases, and the subsequent oxidative regeneration of loaded (sulfided) pellets was established. It was concluded that MnO is the stable form of manganese for virtually all commercially available coal-derived fuel gases. In addition, the objective of reducing the H{sub 2}S concentration below 150 ppMv to satisfy the integrated gasification combined cycle system requirement was shown to be thermodynamically feasible. A novel process is developed for the manufacture of Mn-based spherical pellets which have the desired physical and chemical characteristics required.

  8. Process for the manufacture of an attrition resistant sorbent used for gas desulfurization

    DOEpatents

    Venkataramani, Venkat S.; Ayala, Raul E.

    2003-09-16

    This process produces a sorbent for use in desulfurization of coal gas. A zinc titanate compound and a metal oxide are mixed by milling the compounds in an aqueous medium, the resulting mixture is dried and then calcined, crushed, sleved and formed into pellets for use in a moving-bed reactor. Metal oxides suitable for use as an additive in this process include: magnesium oxide, magnesium oxide plus molybdenum oxide, calcium oxide, yttrium oxide, hafnium oxide, zirconium oxide, cupric oxide, and tin oxide. The resulting sorbent has a percentage of the original zinc or titanium ions substituted for the oxide metal of the chosen additive.

  9. Enhanced durability of desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1992-11-01

    To extend the operating temperature range and further improve the durability of fluidizable sorbents, zinc titanate, another leading regenerable sorbent, was selected for development in the later part of this project. A number of zinc titanate formulations were prepared in the 50 to 300 {mu}m range using granulation and spray drying methods. Important sorbent preparation variables investigated included zinc to titanium ratio, binder type, binder amount, and various chemical additives such as cobalt and molybdenum. A number of sorbents selected on the basis of screening tests were subjected to bench-scale testing for 10 cycles at high temperature, high pressure (HTHP) conditions using the reactor system designed and constructed during the base program. This reactor system is capable of operation either as a 2.0 in. or 3.0 in. I.D. bubbling bed and is rated up to 20 atm operation at 871{degrees}C. Bench-scale testing variables included sorbent type, temperature (550 to 750{degrees}C), gas type (KRW or Texaco gasifier gas), steam content of coal gas, and fluidizing gas velocity (6 to 15 cm/s). The sorbents prepared by spray drying showed poor performance in terms of attrition resistance and chemical reactivity. On the other hand, the granulation method proved to be very successful. For example, a highly attrition-resistant zinc titanate formulation, ZT-4, prepared by granulation exhibited virtually no zinc loss and demonstrated a constant high reactivity and sulfur capacity over 10 cycles, i.e., approximately a 60 percent capacity utilization, with Texaco gas at 750{degrees}C, 15 cm/s fluidizing velocity and 15 atm pressure. The commercial potential of the granulation method for zinc titanate manufacture was demonstrated by preparing two 80 lb batches of sorbent with zinc to titanium mol ratios of 0.8 and 1.5.

  10. Enhanced durability of desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1992-11-01

    To extend the operating temperature range and further improve the durability of fluidizable sorbents, zinc titanate, another leading regenerable sorbent, was selected for development in the later part of this project. A number of zinc titanate formulations were prepared in the 50 to 300 [mu]m range using granulation and spray drying methods. Important sorbent preparation variables investigated included zinc to titanium ratio, binder type, binder amount, and various chemical additives such as cobalt and molybdenum. A number of sorbents selected on the basis of screening tests were subjected to bench-scale testing for 10 cycles at high temperature, high pressure (HTHP) conditions using the reactor system designed and constructed during the base program. This reactor system is capable of operation either as a 2.0 in. or 3.0 in. I.D. bubbling bed and is rated up to 20 atm operation at 871[degrees]C. Bench-scale testing variables included sorbent type, temperature (550 to 750[degrees]C), gas type (KRW or Texaco gasifier gas), steam content of coal gas, and fluidizing gas velocity (6 to 15 cm/s). The sorbents prepared by spray drying showed poor performance in terms of attrition resistance and chemical reactivity. On the other hand, the granulation method proved to be very successful. For example, a highly attrition-resistant zinc titanate formulation, ZT-4, prepared by granulation exhibited virtually no zinc loss and demonstrated a constant high reactivity and sulfur capacity over 10 cycles, i.e., approximately a 60 percent capacity utilization, with Texaco gas at 750[degrees]C, 15 cm/s fluidizing velocity and 15 atm pressure. The commercial potential of the granulation method for zinc titanate manufacture was demonstrated by preparing two 80 lb batches of sorbent with zinc to titanium mol ratios of 0.8 and 1.5.

  11. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.; Ben-Slimane, R.

    1995-11-01

    The primary major deposit of manganese in the US which can be readily mined by an in situ process is located in the Emily district of Minnesota. The US Bureau of Mines Research Centers at both the Twin Cities and Salt Lake City have developed a process for extracting and refining manganese in the form of a high-purity carbonate product. This product has been formulated into pellets by a multi-step process of drying, calcination, and induration to produce relatively high-strength formulations which are capable of being used for hot fuel gas desulfurization. These pellets, which have been developed at the University of Minnesota under joint sponsorship of the US Department of Energy and the US Bureau of Mines, appear superior to other, more expensive, formulations of zinc titanate and zinc ferrite which have previously been studied for multi-cycle loading (desulfurization) and regeneration (evolution of high-strength SO{sub 2} and restoration of pellet reactivity). Although these other formulations have been under development for the past twelve years, their prices still exceed $7 per pound. If manganese pellets perform as predicted in fixed bed testing, and if a significant number of utilities which burn high-sulfur coals incorporate combined-cycle gasification with hot coal gas desulfurization as a viable means of increasing conversion efficiencies, then the potential market for manganese pellets may be as high as 200,000 tons per year at a price not less than $3 per pound. This paper discusses the role of manganese pellets in the desulfurization process with respect to the integrated gasification combined-cycle (IGCC) for power generation.

  12. Regenerative Cu/La zeolite supported desulfurizing sorbents

    NASA Technical Reports Server (NTRS)

    Voecks, Gerald E. (Inventor); Sharma, Pramod K. (Inventor)

    1991-01-01

    Efficient, regenerable sorbents for removal of H2S from fluid hydrocarbons such as diesel fuel at moderate condition comprise a porous, high surface area aluminosilicate support, suitably a synthetic zeolite, and most preferably a zeolite having a free lattice opening of at least 6 Angstroms containing from 0.1 to 0.5 moles of copper ions, lanthanum ions or their mixtures. The sorbent removes sulfur from the hydrocarbon fuel in high efficiency and can be repetitively regenerated without loss of activity.

  13. Pore structure and reactivity changes in hot coal gas desulfurization sorbents. Final report, September 1987--January 1991

    SciTech Connect

    Sotirchos, S.V.

    1991-05-01

    The primary objective of the project was the investigation of the pore structure and reactivity changes occurring in metal/metal oxide sorbents used for desulfurization of hot coal gas during sulfidation and regeneration, with particular emphasis placed on the effects of these changes on the sorptive capacity and efficiency of the sorbents. Commercially available zinc oxide sorbents were used as model solids in our experimental investigation of the sulfidation and regeneration processes.

  14. Elemental sulfur recovery from desulfurization sorbents in advanced power systems

    SciTech Connect

    Dorchak, T.P.; Gangwal, S.K.; Turk, B.S.

    1995-12-31

    Regenerable metal oxide sorbents, such as zinc titanate, are being developed to efficiently remove hydrogen sulfide (H{sub 2}S) from coal gas in advanced power systems. Dilute air regeneration of the sorbents produces a tailgas containing a few percent sulfur dioxide (SO{sub 2}). Catalytic reduction of the SO{sub 2} to elemental sulfur with a coal gas slipstream using the Direct Sulfur Recovery Process (DSRP) is a leading first-generation technology. Currently the DSRP is undergoing field testing at gasifier sites. The objective of this study is to develop second-generation processes that produce elemental sulfur with limited use of coal gas. Novel approaches that were evaluated to produce elemental sulfur from sulfided sorbents include (1) SO{sub 2} regeneration, (2) substoichiometric oxidation, (3) steam regeneration followed by H{sub 2}S oxidation, and (4) steam-air regeneration. Experimental results at high temperature and high pressure demonstrate that, with simple sorbent modifications, direct regeneration to elemental sulfur is feasible without the use of coal gas.

  15. Mechanistic and kinetic studies of high-temperature coal gas desulfurization sorbents

    SciTech Connect

    Lew, S.; Flytzani-Stephanopoulos, M.; Sarofim, A.F.

    1991-10-01

    The overall objective of this project was to investigate the properties of and evaluate mixed oxides of zinc and titanium for hot fuel gas desulfurization. Uncombined ZnO was also investigated as a base case. Detailed investigation of the reduction and sulfidation reactions of Zn-Ti-O sorbents was performed. The intrinsic kinetics and the product layer diffusion rates in reduction and sulfidation were determined. Kinetic experiments with sorbents containing various Zn/Ti atomic ratios were performed. Chemical phase and structural transformations were followed by various methods. The results were compared to similar experiments performed with ZnO. The purpose of these experiments was to determine how the presence of titanium dioxide affects the reduction and sulfidation of ZnO. This information would be used to identify and select the sorbent composition that gives the best combination of low reduction rate and acceptable sulfidation performance at temperatures exceeding 600{degree}C. (VC)

  16. Durable zinc ferrite sorbent pellets for hot coal gas desulfurization

    DOEpatents

    Jha, Mahesh C.; Blandon, Antonio E.; Hepworth, Malcolm T.

    1988-01-01

    Durable, porous sulfur sorbents useful in removing hydrogen sulfide from hot coal gas are prepared by water pelletizing a mixture of fine zinc oxide and fine iron oxide with inorganic and organic binders and small amounts of activators such as sodium carbonate and molybdenite; the pellets are dried and then indurated at a high temperature, e.g., 1800.degree. C., for a time sufficient to produce crush-resistant pellets.

  17. Durable zinc oxide-containing sorbents for coal gas desulfurization

    DOEpatents

    Siriwardane, Ranjani V.

    1996-01-01

    Durable zinc-oxide containing sorbent pellets for removing hydrogen sulfide from a gas stream at an elevated temperature are made up to contain titania as a diluent, high-surface-area silica gel, and a binder. These materials are mixed, moistened, and formed into pellets, which are then dried and calcined. The resulting pellets undergo repeated cycles of sulfidation and regeneration without loss of reactivity and without mechanical degradation. Regeneration of the pellets is carried out by contacting the bed with an oxidizing gas mixture.

  18. Desulfurization characteristics of rapidly hydrated sorbents with various adhesive carrier particles for a semidry CFB-FGD system.

    PubMed

    You, Changfu; Li, Yuan

    2013-03-19

    Semidry flue gas desulfurization (FGD) experiments were conducted using rapidly hydrated sorbents with four different adhesive carrier particles: circulation ash from a circulating fluidized bed boiler (CFBB circulation ash), fly ash from the first electrical field of the electrostatic precipitator of a circulating fluidized bed boiler (CFBB ESP ash), fly ash from a chain boiler (chain boiler ash), and river sand smaller than 1 mm. The influences of various adhesive carrier particles and operating conditions on the desulfurization characteristics of the sorbents were investigated, including sprayed water, reaction temperature, and the ratio of calcium to sulfur (Ca/S). The experimental results indicated that the rapidly hydrated sorbents had better desulfurization characteristics by using adhesive carrier particles which possessed better pore, adhesion, and fluidization characteristics. The desulfurization efficiency of the system increased as the reaction temperature decreased, it improved from 35% to 90% as the mass flow rate of the sprayed water increased from 0 to 10 kg/h, and it increased from 65.6% to 82.7% as Ca/S increased from 1.0 to 2.0. Based on these findings, a new semidry circulating fluidized bed (CFB)-FGD system using rapidly hydrated sorbent was developed. Using the rapidly hydrated sorbent, this system uses a cyclone separator instead of an ESP or a bag filter to recycle the sorbent particles, thereby decreasing the system flow resistance, saving investment and operating costs of the solids collection equipment. PMID:23398211

  19. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report, April--June 1994

    SciTech Connect

    Harrison, D.P.

    1994-07-01

    The primary objective of this research project is the direct production of elemental sulfur during the regeneration of known high temperature desulfurization sorbents. The contract was awarded to LSU on April 12, 1994, and this quarterly report covers accomplishments during the first 2 1/2 months of the project. Effort during the initial 2 1/2 month period has been limited to Tasks 1 and 2, and involves a search of the literature to identify concepts for producing elemental sulfur during regeneration of known metal oxide sorbents and a thermodynamic evaluation of these concepts. While searching and evaluating the literature is a continuing process, concentrated effort on that phase is now complete and a detailed summary is included in this report. Three possible concepts for the direct production of elemental sulfur were identified in the LSU proposal, and the literature search has not uncovered any additional concepts. Thus, the three concepts being investigated involve: (1) regeneration with SO{sub 2}, (2) regeneration with mixtures Of 02 and H{sub 2}O, and (3) regeneration with H{sub 2}O. While concept (3) directly produces H{sub 2}S instead of elemental sulfur, the concept is included because the possibility exists for converting H{sub 2}S to elemental sulfur using the Claus process. Each of the concepts will ultimately be compared to the Direct Sulfur Recovery Process (DSRP) under development by RTI. DSRP involves initial sorbent regeneration to SO{sub 2}, and the inclusion of additional processing steps to reduce the SO{sub 2} to elemental sulfur.

  20. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.; Ben-Slimane, R.

    1994-10-01

    In this paper, the physical and chemical behavior of several sorbent formulations fabricated from a manganese-containing compound, alundum (Al{sub 2}O{sub 3}), and a binder are addressed. The thermodynamic feasibility of hydrogen sulfide (H{sub 2}S)-removal from hot-simulated coal-gases using these sorbents and their subsequent regeneration with air are established. A formulation, FORM4-A, which consists of MnCO{sub 3}, alundum, and bentonite exhibits the best combination of capacity and reactivity; whereas, FORM1-A, which consists of Mn-ore, alundum, and dextrin exhibits the best combination of strength and reactivity. One important finding is that the capacity of the pellets for sulfur pickup from a H{sub 2}/H{sub 2}S mixture (at 950{degrees}C) and the kinetics of reduction, sulfidation and regeneration (at 1000{degrees}C) improve with recycling without compromising the strength. The leading formulation, FORM4-A, was subjected to 20 consecutive cycles of sulfidation and regeneration at 900{degrees}C in a 2-inch fixed bed reactor. The sulfidation gas was a simulated Tampella U-gas with an increased hydrogen sulfide content of 3% by volume to accelerate the rate of breakthrough, arbitrarily taken as 500 ppmv. Consistent with thermo-gravimetric analysis (TGA) on individual pellets, the fixed bed tests show small improvement in capacity and kinetics with the sulfur-loading capacity being about 22% by weight of the original pellet, which corresponds to approximately 90% bed utilization.

  1. A biomass-supported Na2CO3 sorbent for flue gas desulfurization.

    PubMed

    Shang, Hongshan; Ouyang, Ti; Yang, Fan; Kou, Yuan

    2003-06-01

    A novel sorbent for SO2 removal has been investigated. The sorbent is obtained by conventional incipient wetness impregnation of abandoned biomaterials (straw or dried leaves) with an aqueous solution of Na2CO3. A material with the composition 80 wt % Na2CO3/straw shows a desulfurization activity which is both higher and faster than that of the reference sample Na2CO3/gamma-Al2O3. The breakthrough and stoichiometric SO2 adsorption efficiencies for 80 wt % Na2CO3/straw reach 48.9% and 80.6%, respectively, at a temperature of 80 degrees C. The adsorption efficiencies are almost constant in the temperature range 70 to 300 degrees C. According to IR and XPS analysis the main products observed on the spent sorbent are sulfite below 150 degrees C and sulfate at 300 degrees C. The Na2CO3 in 80 wt % Na2CO3/straw can potentially be recycled by the oxidation of the straw with concomitant reduction of the sulfite species to elemental sulfur, making the proposed process CO2 neutral. PMID:12831049

  2. Enhanced durability of high-temperature desulfurization sorbents for moving-bed applications. Base Program: Development and testing of zinc ferrite sorbents

    SciTech Connect

    Ayala, R.E.

    1991-08-01

    The objective of this contract was to identify and test fabrication methods and sorbent chemical compositions that enhance the long-term chemical reactivity and mechanical strength of zinc ferrite and other novel sorbents for moving-bed, high-temperature desulfurization of coal-derived gases. Desired properties to be enhanced for moving-bed sorbent materials are: (1) high chemical reactivity (sulfur absorption rate and total sulfur capacity), (2) high mechanical strength (pellet crush strength and attrition resistance), and (3) suitable pellet morphology (e.g., pellet size, shape, surface area, and average specific pore volume). In addition, it is desired to maintain the sorbent properties over extended cyclic use in moving- bed systems.

  3. Enhanced durability of high-temperature desulfurization sorbents for moving-bed applications. Option 2 Program: Development and testing of zinc titanate sorbents

    SciTech Connect

    Ayala, R.E.

    1993-04-01

    One of the most advantageous configurations of the integrated gasification combined cycle (IGCC) power system is coupling it with a hot gas cleanup for the more efficient production of electric power in an environmentally acceptable manner. In conventional gasification cleanup systems, closely heat exchangers are necessary to cool down the fuel gases for cleaning, sometimes as low as 200--300{degree}F, and to reheat the gases prior to injection into the turbine. The result is significant losses in efficiency for the overall power cycle. High-temperature coal gas cleanup in the IGCC system can be operated near 1000{degree}F or higher, i.e., at conditions compatible with the gasifier and turbine components, resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for IGCC power systems in which mixed-metal oxides are currently being used as desulfurization sorbents. The objective of this contract is to identify and test fabrication methods and sorbent chemical compositions that enhance the long-term chemical reactivity and mechanical durability of zinc ferrite and other novel sorbents for moving-bed, high-temperature desulfurization of coal-derived gases. Zinc ferrite was studied under the base program of this contract. In the next phase of this program novel sorbents, particularly zinc titanate-based sorbents, are being studied under the remaining optional programs. This topical report summarizes only the work performed under the Option 2 program. In the course of carrying out the program, more than 25 zinc titanate formulations have been prepared and characterized to identify formulations exhibiting enhanced properties over the baseline zinc titanate formulation selected by the US Department of Energy.

  4. Mechanistic and kinetic studies of high-temperature coal gas desulfurization sorbents. Final report, July 1988--July 1991

    SciTech Connect

    Lew, S.; Flytzani-Stephanopoulos, M.; Sarofim, A.F.

    1991-10-01

    The overall objective of this project was to investigate the properties of and evaluate mixed oxides of zinc and titanium for hot fuel gas desulfurization. Uncombined ZnO was also investigated as a base case. Detailed investigation of the reduction and sulfidation reactions of Zn-Ti-O sorbents was performed. The intrinsic kinetics and the product layer diffusion rates in reduction and sulfidation were determined. Kinetic experiments with sorbents containing various Zn/Ti atomic ratios were performed. Chemical phase and structural transformations were followed by various methods. The results were compared to similar experiments performed with ZnO. The purpose of these experiments was to determine how the presence of titanium dioxide affects the reduction and sulfidation of ZnO. This information would be used to identify and select the sorbent composition that gives the best combination of low reduction rate and acceptable sulfidation performance at temperatures exceeding 600{degree}C. (VC)

  5. Enhanced durability for high-temperature desulfurization sorbents for moving-bed applications -- Option 3 program: Development and testing of additional zinc titanate sorbents. Final report, September 1992--May 1996

    SciTech Connect

    Ayala, R.E.; Chuck, T.L.

    1996-12-31

    GE is developing a moving-bed, high-temperature desulfurization system for the integrated gasification combined-cycle (IGCC) power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.`s Polk Power Station. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The objective of this contract is to identify and test sorbent fabrication methods and chemical compositions that enhance the long-term chemical reactivity and mechanical strength of zinc titanate and other novel sorbents for moving-bed, high-temperature desulfurization of coal-derived gases. A parametric study on the use of calcium sulfate additives to zinc titanate was conducted for zinc titanates having a 2:1 and 1.5:1 zinc-to-titanium molar ratio, and they showed a beneficial effect on crush strength of fresh 2:1 zinc titanate sorbents. In addition, a test procedure was developed to screen sorbent formulations based on resistance to spalling and pellet breakage induced by zinc sulfate formation in the presence of sulfur dioxide and excess oxygen conditions.

  6. Bench-scale demonstration of hot-gas desulfurization technology. First quarterly report, 1997

    SciTech Connect

    1997-07-01

    The U.S. Department of Energy (DOE), Federal Energy Technology Center (FETC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state rea of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents.

  7. Molecular biological enhancement of coal desulfurization: Cloning and expression of the sulfoxide/sulfone/sulfonate/sulfate genes in Pseudomonads and Thiobacillae. Eleventh quarterly report

    SciTech Connect

    Krawiec, S.

    1992-08-01

    Research continues on desulfurization of coal using microorganisms. Topics reported on this quarter include: desulfurization with N1-36 (presumptively identified as Rhodochrous erythropolis), pulsed-field gel electrophoresis of chromosomal DNA`s of Thiobacillus spp., and fresh isolates with the presumptive capacity to desulfurize dibenzothiophenes.

  8. [TDA`s hot gas desulfurization sorbent]. TDA Inc./FETC CRADA No. 97-F003, final report

    SciTech Connect

    Berry, D.A.

    1997-11-14

    This report describes the results of a Cooperative Research and Development Agreement (CRADA) between TDA Incorporated and the Federal Energy Technology Center (FETC) in Morgantown, West Virginia. The objective of this CRADA was to evaluate the performance of TDA`s hot gas desulfurization (HGD) sorbent for use in fossil fuel gasification processes. This particular sorbent, TNT-MB was developed for use in moving-bed HGD reactors in an integrated gasification combined cycle (IGCC) power plant. Two separate tests were conducted; a 10-cycle test, and a low-temperature scoping test. All 10 cycles absorbed H{sub 2}S for the prescribed 125 minutes without breakthrough. The H{sub 2}S concentration remained below 50 ppmv throughout the 125 minute test period. The sorbent showed an increase in attrition resistance from 1.8% (fresh) to 0.87% (reactor inlet) and 0.64% (reactor outlet) after 10 cycles. The results of an additional attrition test are also contained in this report.

  9. Desulfurization behavior of iron-based sorbent with MgO and TiO{sub 2} additive in hot coal gas

    SciTech Connect

    Weiren Bao; Zong-you Zhang; Xiu-rong Ren; Fan Li; Li-ping Chang

    2009-07-15

    The sulfidation behaviors of iron-based sorbent with MgO and MgO-TiO{sub 2} are studied under different isothermal conditions from 623 to 873 K in a fixed bed reactor. The results of sorbents sulfidation experiments indicate that the sorbents with MgO and TiO{sub 2} additives are more attractive than those without additives for desulfurization of hot coal gas. The sulfur capacity (16.17, 18.45, and 19.68 g S/100 g sorbent) of M1F, M3F, and M5F sorbent containing 1, 3, and 5% MgO, respectively, is obviously bigger than that (15.02 g S/100 g sorbent) of M0F without additive. The feasible sulfidation temperature range for M3F sorbent is 773-873 K. The M3F sorbent is optimally regenerated at the temperature of 873 K, under the gas containing 2% oxygen, 15% steam and N{sub 2}, in the space velocity of 2500 h{sup -1}. The sorbent regenerated is also well performed in the second sulfidation (the effective sulfur capacities of 17.98 g S/100 g sorbents and the efficiency of removal sulfur of 99%). The capacity to remove sulfur decreases with steam content increasing in feeding gas from 0 to 10%, but it can restrain the formation of carbon and iron carbide. The addition of TiO{sub 2} in sorbent can shift the optimal sulfidation temperature lower. The iron-based sorbent with 3% MgO and 10% TiO{sub 2} (MFT) is active to the deep removal of H{sub 2}S and COS, especially in the temperature range of 673-723 K. The sulfur removal capacity of MFT sorbent is 21.60 g S/100 g sorbent. 16 refs., 12 figs., 8 tabs.

  10. Bench-scale development of mild gasification char desulfurization; [Quarterly] report, September 1--November 30, 1993

    SciTech Connect

    Knight, R.A.

    1994-03-01

    This goal of this project is to scale up a process, developed under a previous ICCI grant, for desulfurization of mild gasification char by treatment with hydrogen-rich process-derived fuel gas at 650{degree}--760{degree}C and 7-15 atm. The char can be converted into a low-sulfur metallurgical form coke. In the prior study, IBC-105 coal with 4.0 wt % sulfur was converted to chars with less than 1.0 wt % sulfur in a laboratory-scale batch reactor. The susceptibility of the char to desulfurization was correlated with physicochemical char properties and mild gasification conditions. Acid pretreatment of the coal prior to mild gasification was also shown to significantly enhance subsequent sulfur removal. In this study, IGT is conducting continuous bench-scale tests in a 1-lb/h fluidized-bed reactor to determine the preferred process conditions and obtain steady-state data necessary for process design and scale-up. The desulfurized chars are to be used to produce low-sulfur form coke, which will be evaluated for density, reactivity, and strength properties relevant to utilization in blast furnaces. During the first quarter, 180 lb (82 kg) of IBC-105 coal was obtained and subjected to crushing, and sizing to prepare 49 lb (22 kg) of material for test operation.

  11. KINETICS OF Mn-BASED SORBENTS FOR HOT COAL GAS DESULFURIZATION

    SciTech Connect

    J.J. BERNS; K.A. SADECKI; M.T. HEPWORTH

    1997-09-15

    Mixed manganese oxide sorbents have been investigated for high-temperature removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases. The sorbents were screened by thermodynamic equilibrium considerations for sulfidation. Preliminary experimental work using thermogravimetric analysis (TGA) indicated titania to be a superior substrate than alumina. Four formulations showing superior reactivity in a TGA were then tested in an ambient pressure fixed-bed reactor to determine steady state H 2 S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. Eight tests were conducted with each test consisting of five cycles of sulfidation and regeneration. Sulfidation occurred at 600 o C using a simulated coal gas at an empty-bed space velocity of approximately 12,000 per hour. Manganese-based sorbents with molar ratios > 1:1 Mn:Substrate were effective in reducing the H 2 S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent at 600 o C. Regeneration tests determined that loaded pellets can be essentially completely regenerated in an air/steam mixture at 750 o C with minimal sulfate formation. The leading formulation (designated C6-2) from the fixed-bed tests was then further tested under varying sorbent induration temperature, sulfidation temperature and superficial gas velocity. Four tests were conducted with each test consisting of four cycles of sulfidation and regeneration. Results showed that the induration temperature of the sorbent and the reaction temperature greatly affected the H 2 S removal capacity of the sorbent while the superficial gas velocity between 1090 and 1635 cm/min had minimal affect on the sorbent's breakthrough capacity. Testing showed that the sorbent's strength was a strong function of the sorbent induration

  12. Novel dry-desulfurization process using Ca(OH)2/fly ash sorbent in a circulating fluidized bed.

    PubMed

    Matsushima, Norihiko; Li, Yan; Nishioka, Masateru; Sadakata, Masayoshi; Qi, Haiying; Xu, Xuchang

    2004-12-15

    A dry-desulfurization process using Ca(OH)2/fly ash sorbent and a circulating fluidized bed (CFB) was developed. Its aim was to achieve high SO2 removal efficiency without humidification and production of CaSO4 as the main byproduct. The CaSO4 produced could be used to treat alkalized soil. An 83% SO2 removal rate was demonstrated, and a byproduct with a high CaSO4 content was produced through baghouse ash. These results indicated that this process could remove SO2 in flue gas with a high efficiency under dry conditions and simultaneously produce soil amendment. It was shown that NO and NO2 enhanced the SO2 removal rate markedly and that NO2 increased the amount of CaSO4 in the final product more than NO. These results confirmed that the significant effects of NO and NO2 on the SO2 removal rate were due to chain reactions that occurred under favorable conditions. The amount of baghouse ash produced increased as the reaction progressed, indicating that discharge of unreacted Ca(OH)2 from the reactor was suppressed. Hence, unreacted Ca(OH)2 had a long residence time in the CFB, resulting in a high SO2 removal rate. It was also found that 350 degrees C is the optimum reaction temperature for dry desulfurization in the range tested (320-380 degrees C). PMID:15669351

  13. KINETICS OF Mn-BASED SORBENTS FOR HOT COAL GAS DESULFURIZATION

    SciTech Connect

    K.A. SADECKI; M.T. HEPWORTH

    1997-06-15

    Manganese-based sorbents have been investigated for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases. Four formulations of Mn-based sorbents were tested in an ambient-pressure fixed-bed reactor to determine steady state H2S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. In previous reports, the sulfidation and regeneration results from cyclic testing done at 550 and 600 °C were presented. Manganese-based sorbents with molar ratios > 1:1 Mn:Substrate were effective in reducing the H2S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent at 600 °C. Regeneration tests determined that loaded pellets can be essentially completely regenerated in air/steam mixture at 750 °C with minimal sulfate formation. In this report, the performance of the leading formulation (designated C6-2) was investigated for high temperature removal of H2S from simulated coal-derived fuel gas under varying sorbent induration temperature, reaction temperature, and superficial gas velocity. Sulfidation experiments were performed in an ambient pressure fixed-bed reactor between 500 °C and 600 °C. Four tests were conducted with each test consisting of four cycles of sulfidation and regeneration. Results showed that the induration temperature of the sorbent and the reaction temperature greatly affected the H2S removal capacity of the sorbent while the superficial gas velocity between 1090 and 1635 cm/min had minimal affect on the sorbent's breakthrough capacity. Sorbent also showed 30 to 53% loss of its strength over four cycles of sulfidation and regeneration. The former being sorbent indurated at 1115 °C and the prior being sorbent indurated at 1100 °C.

  14. Scale-up of advanced hot-gas desulfurization sorbents. [Semi-annual report], October 1, 1995--March 31, 1996

    SciTech Connect

    Jothimurugesan, K.; Adeyiga, A.A.; Gangwal, S.K.

    1996-08-01

    The overall objective of this project is to develop regenerable sorbents for hot gas desulfurization in IGCC systems. The specific objective of the project is to develop durable advanced sorbents that demonstrate a strong resistance to attrition and chemical deactivation, and high activity at temperatures as low as 343 {degrees}C(650{degrees}F). A number of formulations will be prepared and screened in a 1/2-inch fixed bed reactor at high pressure (1 to 20 atm) and high temperatures using simulated coal-derived fuel-gases. Screening criteria will include, chemical reactivity, stability, and regenerability over the temperature range of 343{degrees}C to 650{degrees}C. After initial screening, at least 3 promising formulations will be tested for 25-30 cycles of absorption and regeneration. One of the superior formulations with the best cyclic performance will be selected for investigating scale up parameters. The scaled-up formulation will be tested for long term durability and chemical reactivity. Accomplishments for this period are presented for the following tasks: optimization of preparation; investigation of scale-up; and preparation of 100 lb batch.

  15. Testing of zinc titanate desulfurization sorbents for moving-bed applications

    SciTech Connect

    Ayala, R.E.; Gal, E.; Gupta, R.P.

    1993-09-01

    Sorbents developed for moving-bed systems must comply with a minimum of chemical and mechanical durability performance characteristics in order to be considered acceptable for long-term operation. Among the desired properties, a sorbent must have: (1) High chemical reactivity, as measured by the rate of sulfur absorption and the total sulfur loading on the sorbent. (2) High mechanical strength, as measured by the pellet crush strength and the attrition resistance; (3) Suitable pellet morphology, as given by pellet size and shape to promote good bulk flow ability and seasonable porosity to increase reactivity. Formulation 2A1.7M (UCI designation L-3787M) was selected by DOE as the baseline formulation for performance evaluation of Option 3 sorbents. This baseline formulation is a rounded zinc titanate sorbent containing a 2:1 Zn:Ti molar ratio, 1.7% molybdenum (equivalent to 2.5% MoO{sub 3}), and 3% bentonite binder that had been previously tested under the Option 2 program. Zinc titanate sorbents were prepared by UCI as rounded spherical or ellipsoidal pellets. The fabrication procedure is targeted at achieving a balance of mechanical strength (crush strength and attrition resistance) and chemical reactivity by controlling the pellet internal porosity.

  16. Anion-exchange resin-based desulfurization process. Quarterly technical progress report, October 1, 1992--December 31, 1992

    SciTech Connect

    Sheth, A.C.; Dharmapurikar, R.

    1992-12-31

    Under DOE Grant No. DE-FG22-90PC90309, the University of Tennessee Space Institute (UTSI) is contracted to further develop its anion-exchange, resin-based desulfurization concept to desulfurize alkali metal sulfates. From environmental as well as economic viewpoints, it is necessary to remove soluble sulfates from the wastes created by flue gas desulfurization systems. In order to do this economically, a low-cost desulfurization process for spent sorbents is necessary. UTSI`s anion-exchange resin-based desulfurization concept is believed to satisfy these requirements. During the reporting period, October 1, 1992--December 31, 1992, UTSI has completed the batch mode experiments to evaluate the performance enhancement effect caused by organic acids on the resin`s exhaustion efficiency. At present, batch mode experiments are being conducted to locate the position of the CO{sub 3}= and SO{sub 4}= ions in the affinity chart, and also reviewing/assessing the ASPEN Code`s capabilities for use in the development of the Best Process Schematic and related economics.

  17. Advanced sulfur control concepts for hot gas desulfurization technology. Quarterly report, October--December 1994

    SciTech Connect

    Harrison, D.P.

    1995-01-01

    The goal is the development of simpler and economically superior processing of regenerable sorbents used for control of hydrogen sulfide in hot, high-pressure gas streams in advanced power generating systems. The improved processing will produce an elemental sulfur byproduct. Progress during the past quarter was limited by delays in identifying an appropriate analytical instrument for measuring the concentration of sulfur species (S{sub x}(g), H{sub 2}S, and SO{sub 2} in the regeneration product gas. The ability to carry out this analysis on a real-time basis is an important component of the overall project and we feel that a satisfactory gas analysis procedure should be available before forging ahead with other experimental activities. The primary accomplishment, therefore, was the completion and submission of the Task 3 Project Plan. This plan, which assumed a satisfactory solution to sulfur analysis problem, is included in this quarterly report.

  18. Bench-scale testing of novel high-temperature desulfurization sorbents: Final report

    SciTech Connect

    Gangwal, S.K.; Harkins, S.M.; Stogner, J.M.; Woods, M.C.; Rogers, T.N.

    1988-12-01

    Extrudates of regenerable mixed-metal oxide sorbents including zinc ferrite, copper-modified zinc ferrite, zinc titanate, copper aluminate, copper-iron aluminate, and copper manganate were prepared and tested for their potential to remove hydrogen sulfide (H/sub 2/S) from coal gasifier gas in a high-temperature high-pressure (HTHP) fixed-bed reactor. The zinc containing sorbents were found to be more promising than those containing combinations of copper, aluminum, iron, and manganese. Reductions in H/sub 2/S concentration were achieved depending on sorbent, reactor temperature, and steam concentration. The copper-modified zinc ferrite sorbent reduced the H/sub 2/S concentration to less than 1 ppmv at up to 1100/degree/F with 20 volume % steam in the gas. The zinc ferrite sorbent showed no apparent loss in capacity over 15 sulfidation-regeneration cycles but underwent significant strength reduction in a coal-derived gas with 15% or less steam due to soot formation. Zinc titanate exhibited excellent strength and capacity retention at steam levels as low as 5% and temperatures as high as 1350/degree/F. 13 refs., 64 figs., 75 tabs.

  19. Molecular biology of coal bio-desulfurization; Quarterly technical progress report, October 1--December 31, 1990

    SciTech Connect

    Young, K.D.; Gallagher, J.R.

    1991-01-25

    The aim of this project is to use the techniques of molecular genetics to identify, clone, sequence, and enhance the expression of proteins which remove sulfur covalently bound to coal. This includes the movement and expression of these proteins into bacterial species which may be more useful in the industrial application of a biological desulfurization process. This quarter we finalized the initial cloning and sequencing of the dibenzothiophene (DBT) metabolic (``dox``) genes from strain C18. In addition, we constructed several mutations in single dox genes and have begun to dissect the contribution of each gene product in the DBT degradation pathway. Using a probe derived from DNA adjacent to a transposon which inactivated DBT metabolism, the DBT active genes from A15 have been cloned and identified on cosmids. We have also electroporated Thiobacillus ferrooxidans with a plasmid containing a chloramphenicol resistant transposon. Colonies of T. ferrooxidans resistant to chloramphenicol were obtained.

  20. EVALUATION OF DRY SORBENTS AND FABRIC FILTRATION FOR FGD (FLUE GAS DESULFURIZATION)

    EPA Science Inventory

    The report gives results of a study to assess the use of baghouses (fabric filtration) to control air pollutant emissions (particularly SOx) from large utility combustion sources. The assessment included sorbent costs, and system capital, operating, and disposal costs. SO2 would ...

  1. Advanced sulfur control concepts for hot gas desulfurization technology. Quarterly report, January 1995--March 1995

    SciTech Connect

    Harrison, D.P.

    1995-04-01

    Research continued on hot gas desulfurization. Antek Instruments reported success in the use of a quartz capillary tube having a diameter of about 0.005 inches and a length of 6 inches to reduce the pressure of a 600{degrees}C gas stream from 15 atm to 1 atm. This capillary tube will be incorporated into the Antek R-6000 elemental sulfur analyzer; an order was placed for the modified instrument during the latter stages of the quarter. SO{sub 2} and H{sub 2}S analysis will be accomplished by modifying an existing Shimadzu GC-14A gas chromatograph. Repairs to both the electrobalance and the furnace temperature controller were accomplished and a manifold system capable of feeding N{sub 2}, O{sub 2}, H{sub 2}, and H{sub 2}O was constructed. A number of calibration and scoping tests were completed, and atmospheric pressure testing of the regeneration of FeS with O{sub 2}/N{sub 2}, H{sub 2}O/N{sub 2} and O{sub 2}/H{sub 2}O/N{sub 2} atmosphere is scheduled to get underway early in the next quarter. Key components of the reactor system, including the data acquisition computer, furnace and temperature controller, gas feed manifold, high pressure syringe pump, and back pressure regulators, were last used in a fixed-bed reactor study. Primary effort during the quarter was devoted to correcting problems with the data acquisition system and reassembling the components for the high pressure electrobalance. Scoping and calibration testing of this unit is scheduled to get underway early in the following quarter.

  2. Investigation on durability and reactivity of promising metal oxide sorbents during sulfidation and regeneration. Quarterly report, April--June 1995

    SciTech Connect

    Kwon, K.C.

    1995-07-01

    Hot-gas desulfurization for the integrated gasification combined cycle (IGCC) process has been investigated by many researchers to remove effectively hydrogen sulfide with various metal oxide sorbents at high pressures and high temperatures. Metal oxides such as zinc titanate oxides, zinc ferrite oxide, copper oxide, manganese oxide and calcium oxide, were found to be promising sorbents in comparison with other removal methods such as membrane separations and reactive membrane separations. Removal reaction of H{sub 2}S from coal gas mixtures with ZT-4 or other promising sorbents of fine solid particles, and regeneration reaction of sulfur-loaded sorbents will be carried on in a batch reactor or a continuous differential reactor. The objectives of this research project are to find intrinsic initial reaction kinetics for the metal oxide-hydrogen sulfide heterogeneous reaction system, to obtain effects of concentrations of coal gas components such as hydrogen, carbon monoxide, carbon dioxide, oxygen, nitrogen and moisture on equilibrium reaction rate constants of the reaction system at various reaction temperatures and pressures, to identify regeneration kinetics of sulfur-loaded metal oxide sorbents, and to formulate promising metal oxide sorbents for the removal of sulfur from coal gas mixtures. Promising durable metal oxide sorbents of high-sulfur-absorbing capacity will be formulated by mixing active metal oxide powders with inert metal oxide powders and calcining these powder mixtures, or impregnating active metal oxide sorbents on supporting metal oxide matrixes. The Research Triangle Institute, a sub-contractor of this research project, will also prepare promising metal oxide sorbents for this research project, plan experiments on removal of sulfur compounds from coal gases with metal oxide sorbents as well as regeneration of sulfur-loaded metal oxide sorbents, and review experimental results.

  3. Fixed bed testing of a molybdenum-promoted zinc titanate sorbent for hot gas desulfurization

    SciTech Connect

    Mei, J.S.; Gasper-Galvin, L.; Everitt, C.E.; Katta, S.

    1993-09-01

    The experimental test program for the molybdenum-promoted zinc titanate with Zn/Ti ratio of 1.91, consists of two series of test: six half-cycle (sulfidation phase) parametric tests and four multi-cycle (sulfidation and regeneration phase) tests. Results of the parametric tests were utilized to select the optimum conditions for multi-cycle tests. The intent of the multi-cycle test series was to demonstrate durability and regenerability of the molybdenum-promoted zinc titanate sorbent. During the parametric tests, sorbent bed temperature and linear velocity were varied. However, system pressure was fixed at 150 psia (1.03 MPa) for sulfidation test phases and 50 psia (0.34 MPa) for regeneration test phases for both single and multi-cycle tests. Figure 2 shows the effect of gas flow rate and temperature on hydrogen sulfide removal during the half-cycle (sulfidation) parametric tests. Simulated KRW coal gas which contained 15 vol% H{sub 2}, 21 vol% CO, 9.0 vol% H{sub 2}O and 800 ppmv H{sub 2}S was used during the parametric tests. As can be seen from the data, sorbent efficiency and capacity were only weak functions of bed temperature. However, increasing the space velocity substantially reduced sorbent efficiency and capacity as indicated on the rapid breakthrough of H{sub 2}S for the high space velocity. Breakthrough period is defined here as corresponding to H{sub 2}S concentration of 200 ppmv in exit gas.

  4. [Reparation and desulfurization of Na2CO3/straw sorbents for removing SO2 from flue gas].

    PubMed

    Shang, Hongshan; Yang, Fan; Kou, Yuan

    2003-11-01

    A series of SO2 sorbents 5%-90% (mass percent) Na2CO3/straw were prepared by conventional incipient wetness impregnation of straw with an aqueous solution of Na2CO3. It was showed that small particle size (< or = 0.28 mm) of the straw and low flow rate (40 mL/min) of the feed gas favor the removal of SO2, while temperature (70 degrees C-300 degrees C) has little effect on the desulfurization efficiency. Based on XRD, SEM and ATR-IR analysis it can be concluded that the Na2CO3 on the surface of the straw is mainly in an amorphous state. The unique structural features of the straw and its interaction with Na2CO3 lead to the amorphous structure having greater surface area (12.14 m2/g) and pore volume (0.093 cm3/g) with a high loading of Na2CO3. PMID:14768568

  5. INVESTIGATION ON DURABILITY AND REACTIVITY OF PROMISING METAL OXIDE SORBENTS DURING SULFIDATION AND REGENERATION. QUARTERLY AND FINAL REPORT

    SciTech Connect

    K.C. KWON

    1998-08-01

    Hot-gas desulfurization for the integrated gasification combined cycle (IGCC) process has been investigated by many researchers to remove effectively hydrogen sulfide with various metal oxide sorbents at high pressures and high temperatures. Metal oxides such as zinc titanate oxides, zinc ferrite oxide, copper oxide, manganese oxide and calcium oxide, were found to be promising sorbents in comparison with other removal methods such as membrane separations and reactive membrane separations. Some metal oxide sorbents exhibited the quite favorable performance in terms of attrition resistance and sulfur capacity. Experiments on removal reaction of H{sub 2}S from coal gas mixtures with formulated metal oxide sorbents were conducted in a batch reactor or a differential reactor. The objectives of this research project are to formulate promising metal oxide sorbents for removal of sulfur from coal gas mixtures, to find initial reaction kinetics for the metal oxide-hydrogen sulfide heterogeneous reaction system, to obtain effects of hydrogen, nitrogen and moisture on dynamic absorption and equilibrium absorption at various absorption temperatures. Promising durable metal oxide sorbents with high-sulfur-absorbing capacity were formulated by mixing active metal oxide powders with inert metal oxide powders, and calcining these powder mixtures. The Research Triangle Institute (RTI), a sub-contractor of this research project, will also prepare promising metal oxide sorbents for this research project, plan experiments on removal of sulfur compounds from coal gases with metal oxide, and review experimental results.

  6. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly report, October 1 - December 31, 1994

    SciTech Connect

    1994-12-31

    The U.S. Department of Energy (DOE), Morgantown Energy Technology Center (METC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal gas) streams of integrated gasification combined-cycle (IGCC) power systems. The programs focus on hot-gas particulate removal and desulfurization technologies that match or nearly match the temperatures and pressures of the gasifier, cleanup system, and power generator. The work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents which can reduce the sulfur in coal gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. This report summarizes the highlights and accomplishments of the October slipstream test run of the Zinc Titanate Fluid Bed Desulfurization/Direct Sulfur Recovery Process (ZTFBD/DSRP) Mobile Laboratory at the Department of Energy`s Morgantown Energy Technology Center. Although the run had to be shortened due to mechanical problems with METC`s gasifier, there was sufficient on-stream time to demonstrate highly successful operation of both the zinc titanate fluid bed desulfurization and the DSRP with actual coal gas.

  7. LIFAC sorbent injection desulfurization demonstration project. Final report, volume II: Project performance and economics

    SciTech Connect

    1996-01-01

    This publication discusses the demonstration of the LIFAC sorbent injection technology at Richmond Power and Light`s Whitewater Valley Unit No. 2, performed under the auspices of the U.S. Department of Energy`s (DOE) Clean Coal Technology Program. LIFAC is a sorbent injection technology capable of removing 75 to 85 percent of a power plant`s SO{sub 2} emissions using limestone at calcium to sulfur molar ratios of between 2 and 2.5 to 1. The site of the demonstration is a coal-fired electric utility power plant located in Richmond, Indiana. The project is being conducted by LIFAC North America (LIFAC NA), a joint venture partnership of Tampella Power Corporation and ICF Kaiser Engineers, in cooperation with DOE, RP&L, and Research Institute (EPRI), the State of Indiana, and Black Beauty Coal Company. The purpose of Public Design Report Volume 2: Project Performance and Economics is to consolidate, for public use, the technical efficiency and economy of the LIFAC Process. The report has been prepared pursuant to the Cooperative Agreement No. DE-FC22-90PC90548 between LIFAC NA and the U.S. Department of Energy.

  8. Investigation on durability and reactivity of promising metal oxide sorbents during sulfidation and regeneration. Quarterly report, October--December 1994

    SciTech Connect

    Kwon, K.C.

    1995-01-01

    Hot-gas desulfurization for the integrated gasification combined cycle (IGCC) process has been investigated by many researchers to remove effectively hydrogen sulfide with various metal oxide sorbents at high pressures and high temperatures. Metal oxides such as zinc titanate oxides, zinc ferrite oxide, copper oxide, manganese oxide and calcium oxide, were found to be promising sorbents in comparison with other removal methods such as membrane separations and reactive membrane separations. Some metal oxide sorbents exhibited the quite favorable performance in terms of attrition resistance and sulfur capacity. Removal reaction of H{sub 2}S from coal gas mixtures with ZT-4 or other promising sorbents of fine solid particles, and regeneration reaction of sulfur-loaded sorbents will be carried on in a batch reactor or a continuous differential reactor. The objectives of this research project are to find intrinsic initial reaction kinetics for the metal oxide-hydrogen sulfide heterogeneous reaction system, to obtain effects of concentrations of coal gas components such as hydrogen, carbon monoxide, carbon dioxide, oxygen, nitrogen and moisture on equilibrium reaction rate constants of the reaction system at various reaction temperatures and pressures, to identify regeneration kinetics of sulfur-loaded metal oxide sorbents, and to formulate promising metal oxide sorbent for the removal of sulfur from coal gas mixtures. Promising durable metal oxide sorbents of high-sulfur-absorbing capacity will be formulated by mixing active metal oxide powders with inert metal oxide powders and calcining these powder mixtures, or impregnating active metal oxide sorbents on supporting metal oxide matrixes.

  9. Porous desulfurization sorbent pellets containing a reactive metal oxide and an inert zirconium compound

    SciTech Connect

    Gardner, Todd H.; Gasper-Galvin, Lee D.

    1996-12-01

    Sorbent pellets for removing hydrogen sulfide from coal gas are prepared by combining a reactive oxide, in particular zinc oxide, with a zirconium compound such as an oxide, silicate, or aluminate of zirconium, and an inorganic binder and pelletizing and calcining the mixture. Alternately, the zinc oxide may be replaced by copper oxide or a combination of copper, molybdenum, and manganese oxides. The pellet components may be mixed in dry form, moistened to produce a paste, and converted to pellets by forming an aqueous slurry of the components and spray drying the slurry, or the reactive oxide may be formed on existing zirconium-containing catalyst-carrier pellets by infusing a solution of a salt of the active metal onto the existing pellets and firing at a high temperature to produce the oxide. Pellets made according to this invention show a high reactivity with hydrogen sulfide and durability such as to be useful over repeated cycles of sorption and regeneration.

  10. Desulfurization of coal with hydroperoxides of vegetable oils. [Quarterly] report, September 1--November 30, 1994

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, Ruozhi; Cheng, Jianjun

    1994-12-31

    This project proposes a new method for removing organic sulfur from Illinois coals using readily available farm products. It proposes to use air and vegetable oils to disrupt the coal matrix, oxidize sulfur forms, increase volatiles, and desulfurize coal. This will be accomplished by impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. Moreover, the oils are environmentally safe; they will produce no noxious products and will improve burning qualities of the solid products. Preliminary experiments showed that EBC 104 coal catalyzes the formation of hydroperoxides in safflower oil and that more sulfur is extracted from the treated than untreated coal. During this first quarter the requirement of an added photosensitizer has been eliminated, the catalytic effect of coal has been confirmed, and the existence of a complex set of reactions revealed. These reactions between the oxygen, oil, hydroperoxides, and coal are hydroperoxide formation, which is catalyzed by the coal surface and by heat, an unknown coal-hydroperoxide reaction, and oil polymerization. Additionally, diffusion phenomena must be playing a role because oil polymerization occurs, but the importance of diffusion is difficult to assess because less polymerization occurs when coal is present. The first task has been completed and we are now ready to determine the ability of linseed oil hydroperoxides to oxidize organic sulfur in EBC 108 coal.

  11. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report 17, July--September 1993

    SciTech Connect

    Harrison, D.P.

    1993-10-01

    Phase II research involves a scale-up from microgram to gram quantities of sorbent and a switch from the electrobalance reactor to a fixed-bed reactor with capability for feed and product gas analysis. Parameters being studied in Phase II are essentially the same as in Phase I. The reactor response is being studied as a function of calcination and carbonation temperature and pressure, composition of the calcination and carbonation feed gas, and space velocity during the carbonation cycle. Multicycle tests are also being conducted to extend the information on sorbent durability. During the current quarter, reactor modifications to permit easier addition and removal of sorbent to and from the reactor were accomplished. It is now possible to remove sorbent after a run in discrete axial sections which will permit characterization of the sorbent as a function of axial position. Tracer response tests in which the chromatograph response to step function injections of hydrogen to flowing nitrogen under non-reactive conditions were carried out to evaluate the lag time between feeding reactive gases to the reactor and their appearance in the product gas sample. Fourteen additional calcination/carbonation reaction tests were completed this quarter, and the effects of carbonation background gas composition, sorbent particle size, calcination temperature, calcination gas flow rate, and calcination gas composition were studied. In addition, the first multicycle test involving complete calcination/carbonation cycles was carried out.

  12. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report, October 1--December 31, 1997

    SciTech Connect

    Harrison, D.P.

    1997-12-31

    This quarter, the authors turned their attention to sorbent durability studies by beginning a multicycle run. By the end of the quarter, nineteen complete cycles had been completed with little or no evidence of sorbent deactivation. Prebreakthrough H{sub 2}S concentrations below the thermal conductivity detector limit of about 100 ppmv were achieved in all cycles. The time, t{sub 0.5}, required for the H{sub 2}S concentration in the product gas to reach 0.5% (50% of the inlet concentration) varied only between 97 and 106 minutes in the 19 cycles. Significant, t{sub 0.5} for the 19th cycle was 103 minutes, among the largest of all cycles. SO{sub 2} breakthrough during regeneration showed similar good reproducibility. t{sub 0.5} for regeneration only varied between 20.6 and 22.9 minutes. The concentration of elemental sulfur (considered as S{sub 2}) in the product gas exceeded 10% for more than 15 minutes in each cycle. By the end of December, the sorbent had been exposed continuously to temperatures ranging from 600 to 800 C for more than one month in gas compositions ranging from 100% H{sub 2} to air, and from 1% H{sub 2}S/10% H{sub 2}N{sub 2} to 12% SO{sub 2}/N{sub 2}. Between regeneration and sulfidate, the system was purged by nitrogen. The sorbent was at the highest temperature of 800 for about 90% of that time. These sorbent durability results are considered to be quite favorable.

  13. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report 19, January--March, 1994

    SciTech Connect

    Harrison, D.P.

    1994-04-01

    This research project is investigating the technical feasibility of a high-temperature, high-pressure (HTHP) process for the bulk separation of CO{sub 2} from coal-derived gas. Indirect evidence which suggested that the water-gas shift reaction occurred simultaneously with CO{sub 2} removal was found. Occurrence of the simultaneous reactions created the possibility of a direct one-step process for the manufacture of hydrogen from coal-gas while at the same time separating a concentrated stream of CO{sub 2}. Previous quarterly reports have described the design, construction, and commissioning of the fixed-bed reactor, development of analytical procedures, and results of a number of tests using dolomite sorbent precursor. During the current quarter, additional tests were carried out to study the effects of calcination gas composition, temperature, and space velocity using the standard dolomite sorbents. Alternate sorbents were tested to provide direct comparison of dolomite and limestone performance. Tests were performed using an empty reactor and reactor packed with commercial shift catalyst to learn more of the characteristics of the shift reaction in the absence of carbonation. Toward the end of the quarter, emphasis changed to sorbent durability and a number of multicycle tests were completed.

  14. Novel sorbents for high temperature regenerative H/sub 2/S removal. Quarterly report No. 4, November 1984-January 1985

    SciTech Connect

    Flytzani-Stephanopoulos, M.; Gavalas, G.R.; Sharma, P.K.

    1985-03-01

    The overall objective of this program is to develop improved regenerable sorbents for the high-temperature desulfurization of coal-derived gas streams. The aim is to reduce the H/sub 2/S level, preferably in a single stage, from a few percent down to 1 ppM. The specific objectives of this project are to synthesize, characterize and test two classes of sorbents. One consists of eutectic mixtures of metal oxides (e.g., ZnO-V/sub 2/O/sub 5/, CuMoO/sub 4/-MoO/sub 3/) in the form of a melt coating the pore surface of a high surface area solid support. The second class of sorbents includes unsupported mixed oxides, in the form of solid solutions or solid compounds, e.g., Zn-Fe/sub x/-O/sub y/, Cu-Fe/sub x/-O/sub y/, prepared as highly dispersed microcrystalline solids. The principal characteristics of both classes of sorbents are rapid kinetics of absorption, high absorption capacity and good regenerability. During this reporting period, parametric studies of sulfidation/regeneration with the mixed oxide sorbents CFA (Cu-Fe-Al-O) and CM (Cu-Mo-Al-O) both prepared in porous, microcrystalline form were performed. These two types of sorbents were identified in our previous work as very efficient, high performance materials for single-stage H/sub 2/S removal at temperatures higher than 600/sup 0/C. Experimental procedures and results are discussed. 15 refs., 4 figs., 4 tabs.

  15. LIFAC sorbent injection desulfurization demonstration project. Quarterly report No. 3, April--June 1991

    SciTech Connect

    Not Available

    1991-12-31

    LIFAC combines upper-furnace limestone injection followed by post-furnace humidification in an activation reactor located between the air preheater and the ESP. The process produces a dry and stable waste product that is partially removed from the bottom of the activation reactor and partially removed at the ESP.

  16. LIFAC Sorbent Injection Desulfurization Demonstration Project. Quarterly report No. 5, October--December 1991

    SciTech Connect

    Not Available

    1991-12-31

    LIFAC combines upper-furnace limestone injection followed by post- furnace humidification in an activation reactor located between the air preheater and the ESP. The process produces a dry and stable waste product that is partially removed from the bottom of the activation reactor and partially removed at the ESP. In November 1990, after a ten (10) month negotiation period, LIFAC NA and the US DOE entered into a Cooperative Agreement for the design, construction, and demonstration of the LIFAC system. This report is the fifth Technical Progress Report covering the period October 1, 1991 through the end of December 1991. Due to the power plant`s planned outage schedule, and the time needed for engineering, design and procurement of critical equipment, DOE and LIFAC NA agreed to execute the Design Phase of the project in August 1990, with DOE funding contingent upon final signing of the Cooperative Agreement.

  17. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly report, January 1--March 31, 1998

    SciTech Connect

    1998-12-31

    At the start of the current project, the DSRP (Direct Sulfur Recovery Process) technology was at the bench-scale development stage with a skid-mounted system ready for field testing. The process had been extended to fluidized-bed operation in the Stage 1 reactor. A preliminary economic study for a 100 MW plant in which the two-stage DSRP was compared to conventional processes indicated the economic attractiveness of the DSRP. Through bench-scale development, both fluidized-bed zinc titanate and DSRP technologies have been shown to be technically and economically attractive. The demonstrations prior to the start of this project, however, had only been conducted using simulated (rather than real) coal gas and simulated regeneration off-gas. Thus, the effect of trace contaminants in real coal gases on the sorbent and DSRP catalyst was not known. Also, the zinc titanate desulfurization unit and DSRP had not been demonstrated in an integrated manner. The overall goal of this project is to continue further development of the zinc titanate desulfurization and DSRP technologies by scale-up and field testing (with actual coal gas) of the zinc titanate fluidized-bed reactor system, and the Direct Sulfur Recovery Process.

  18. Performance of a novel synthetic Ca-based solid sorbent suitable for desulfurizing flue gases in a fluidized bed

    SciTech Connect

    Pacciani, R.; Muller, C.R.; Davidson, J.F.; Dennis, J.S.; Hayhurst, A.N.

    2009-08-05

    The extent and mechanism of sulfation and carbonation of limestone, dolomite, and chalk, were compared with a novel, synthetic sorbent (85 wt % CaO and 15 wt % Ca{sub 12}A{sub l14}O{sub 33}), by means of experiments undertaken in a small, electrically heated fluidized bed. The sorbent particles were used either (I) untreated, sieved to two particle sizes and reacted with two different concentrations of SO{sub 2}, or (ii) after being cycled 20 times between carbonation, in 15 vol % CO{sub 2} in N2, and calcination, in pure N2, at 750 degrees C. The uptake of untreated limestone and dolomite was generally low (<0.2 g(SO{sub 2})/g(sorbent)), confirming previous results, However, the untreated chalk and the synthetic sorbent were found to be substantially more reactive with SO{sub 2}, and their final uptake was significantly higher (>0.5 g(SO{sub 2})/g(sorbent)) and essentially independent of the particle size. Here, comparisons are made on the basis of the sorbents in the calcined state. The capacities for the uptake of SO{sub 2}, on a basis of unit mass of calcined sorbent, were comparable for the chalk and the synthetic sorbent. However, previous work has demonstrated the ability of the synthetic sorbent to retain its capacity for CO{sub 2} over many cycles of carbonation and calcination: much more so than natural sorbents such as chalk and limestone. Accordingly, the advantage of the synthetic sorbent is that it could be used to remove CO{sub 2} from flue gases and, at the end of its life, to remove SO{sub 2} on a once-through basis.

  19. DEVELOPMENT AND PILOT PLANT EVALUATION OF SILICA-ENHANCED LIME SORBENTS FOR DRY FLUE GAS DESULFURIZATION (JOURNAL VERSION)

    EPA Science Inventory

    The paper discusses recent work on lime enhancement and testing at the bench-scale, followed by evaluation of the more promising sorbents in a pilot plant to develop low cost, retrofittable flue gas cleaning technology specifically the development of highly reactive sorbents. Con...

  20. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, October 1--December 31, 1995

    SciTech Connect

    1997-05-01

    On September 30, 1993, the U.S. Department of Energy - Morgantown Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SITJC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC-30252). Under the agreement SIUC will develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mine workings, and assess the environmental impact of such underground placements. This report discusses the technical progress achieved during the period October 1 - December 31, 1995. Rapid Aging Test columns were placed in operation during the second quarter of 1995, and some preliminary data were acquired during this quarter. These data indicate that the highly caustic pH is initially generated in the pneumatic mix, but that such pH is short lived. The initial pH rapidly declines to the range of 8 to 9. Leachates in this pH range will have little or no effect on environmental concerns. Dedicated sampling equipment was installed in the groundwater monitoring wells at the proposed placement site at the Peabody Number 10 mine. Also, the groundwater monitoring wells were {open_quotes}developed{close_quotes} during the quarter to remove the fines trapped in the sand pack and screen. A new procedure was used in this process, and proved successful. A series of tests concerning the geotechnical characteristics of the pneumatic mixes were conducted. Results show that both moisture content and curing time have a direct effect on the strength of the mixes. These are, of course, the expected general results. The Christmas holidays and the closing of the University during an extended period affected the progress of the program during the quarter. However, the program is essentially on schedule, both technically and fiscally, and any delays will be overcome during the first quarter of 1996.

  1. Investigation on durability and reactivity of promising metal oxide sorbents during sulfidation and regeneration. Quarterly report, July 1 - September 30, 1995

    SciTech Connect

    1995-12-31

    Hot-gas desulfurization for the integrated gasification combined cycle process has been investigated by many to remove effectively hydrogen sulfide with various metal oxide sorbents at high pressures and high temperatures. Metal oxides such as zinc titanate oxides, zinc ferrite oxide, copper oxide, manganese oxide and calcium oxide, were found to be promising sorbents in comparison with other removal methods such as membrane separations and reactive membrane separations. Some metal oxide sorbents exhibited the quite favorable performance in terms of attrition resistance and sulfur capacity. Removal reaction of H{sub 2}S from coal gas mixtures with ZT-4 or other promising sorbents of fine solid particles, and regeneration reaction of sulfur-loaded sorbents will be carried on in a batch reactor or a continuous differential reactor. The objectives of this project are to find intrinsic initial reaction kinetics for the metal oxide-hydrogen sulfide heterogeneous reaction system, to obtain effects of concentrations of coal gas components such as hydrogen, carbon monoxide, carbon dioxide, nitrogen and moisture on equilibrium reaction rate constants of the reaction system at various reaction temperatures and pressures, to identify regeneration kinetics of sulfur-loaded metal oxide sorbents, and to formulate promising metal oxide sorbents for the removal of sulfur from coal gas mixtures. Promising durable metal oxide sorbents of high-sulfur- absorbing capacity will be formulated by mixing active metal oxide powders with inert metal oxide powders and calcining these powder mixtures, or impregnating active metal oxide sorbents on supporting metal oxide matrixes. The Research Triangle Institute will also prepare promising metal oxide sorbents for this research project, plan experiments on removal of sulfur compounds from coal gases with metal oxide sorbents as well as regeneration of sulfur-loaded metal oxide sorbents, and review experimental results. 1 ref., 10 figs., 11 tabs.

  2. Molecular biology of coal bio-desulfurization; Quarterly technical progress report, January 1, 1991--March 31, 1991

    SciTech Connect

    Young, K.D.; Gallagher, J.R.

    1991-04-17

    The aim of this project is to use the techniques of molecular genetics to identify, clone, sequence, and enhance the expression of proteins which remove sulfur covalently bound to coal. This includes the movement and expression of these proteins into bacterial species which may be more useful in the industrial application of a biological desulfurization process. This quarter, several mutants were constructed to inactivate specific cloned C18 dox genes. These mutants were consistent with the phenotypes expected if these genes participated in an oxidative degradation DBT. The dox genes from strain A15 have been isolated in several cosmid clones, one of which can transfer the DBT metabolic trait to our laboratory Pseudomonas strain. DBT desulfurizing strains of Rhodococcus rhodochrous (IGTS8 and IGTS85) were obtained. Bioavailability assays confirmed the ability of these isolates to remove sulfur from DBT. Several mutants of IGTS8 were isolated that had lost the ability to use DBT as a sole sulfur source. These mutants were investigated as preferred recipients of the gene libraries. Multiple trials are underway to discover a mechanism by which DNA can be successfully introduced into the Rhodococcus strains. 1 tab.

  3. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report, January 1--March 31, 1998

    SciTech Connect

    Harrison, D.P.

    1998-08-01

    The last six cycles of a 25-cycle sorbent durability test were completed, final installation of the flame photometric detector was accomplished, and fifteen tests whose aim was to determine the minimum prebreakthrough H{sub 2}S concentration over reduced CeO{sub 2} were performed. There was little, if any, evidence of sorbent deterioration in the durability test. During the durability test the author confirmed that, when using pre-reduced sorbent and a clean system, the prebreakthrough H{sub 2}S concentration was less than 100 ppmv, the detection limit of the thermal conductivity detector (TCD). Consequently, a more sensitive flame photometric detector (FPD) which permitted measurements of H{sub 2}S concentrations of 1 ppmv or less was installed. The FPD and TCD were connected in parallel so that, when desired, the entire H{sub 2}S breakthrough curve could be measured. Most of the quarter was devoted to conducting reduction-sulfidation tests to determine the minimum prebreakthrough H{sub 2}S concentrations which could be achieved using prereduced CeO{sub 2}. Fifteen runs involving variations in reduction-sulfidation temperature, H{sub 2}S concentration in the feed gas, and feed gas volumetric flow rate were completed. In all tests the prebreakthrough H{sub 2}S concentration was less than 10 ppmv, and in many of the tests the H{sub 2}S concentration was equal to or less than 1 ppmv for an extended time period.

  4. Hot coal gas desulfurization with manganese-based sorbents. Progress report, April 1, 1993--June 30, 1993

    SciTech Connect

    Hepworth, M.T.

    1993-07-15

    Focus of work is primarily in use of zinc ferrite and zinc titanate sorbents; however, an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc, hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. Thermodynamic analysis of the system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese higher temperatures than zinc ferrite or titanate. This report gives the thermodynamic background for consideration of manganese-based sorbents as an alternative to zinc ferrite. To date the work is limited to thermogravimetric testing of four formulations of manganese-alumina sorbents to determine the optimum conditions of pelletization and enduration to produce reactive pellets.

  5. Kinetics of MN-based sorbents for hot coal gas desulfurization. Semiannual report, December 15, 1996--March 15, 1997

    SciTech Connect

    Hepworth, M.T.

    1997-03-01

    Manganese-based sorbents have been investigated for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases prior to its use in combined cycle turbines. Four formulations of Mn-based sorbents were tested in an ambient-pressure fixed-bed reactor to determine steady state H{sub 2}S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. In previous reports, the sulfidation and regeneration results from cyclic testing done at 600{degrees}C were presented. Manganese-based sorbents with molar ratios >1:1 Mn:substrate were effective in reducing the H{sub 2}S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent. Regeneration tests determined that loaded pellets can be fully regenerated in air/steam mixture at 750{degrees}C with minimal sulfate formation. In this report, the results from the cyclic crush strength tests, sulfur profile test, and cyclic testing done after 5 cycles showed decreases in strength from 12.6% to 57.9%. Cyclic testing at 550{degrees}C showed pre-breakthrough concentrations as low as 10 ppmv. Cyclic testing done at 2 L/min and 3 L/min did not show any significant difference in pre-breakthrough concentrations or capacity.

  6. Enzymatic desulfurization of coal. Second quarterly report, October 1--December 15, 1988

    SciTech Connect

    Marquis, J.K.; Kitchell, J.P.

    1988-12-15

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of ``model`` organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  7. Enzymatic desulfurization of coal. Fourth quarterly report, March 16--June 15, 1989

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.; Marquis, J.K.

    1989-06-16

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes as well as commercially available enzymes. Our work is focused on the treatment of ``model`` organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  8. Enzymatic desulfurization of coal. First quarterly report, May 5--September 30, 1988

    SciTech Connect

    Marquis, J.K.; Kitchell, J.P.

    1988-10-07

    Our current efforts to develop clean coal technology, emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of ``model`` organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  9. Desulfurization of coal: enhanced selectivity using phase transfer catalysts. Quarterly report, March 1 - May 31, 1996

    SciTech Connect

    Palmer, S.R.; Hippo, E.J.

    1996-12-31

    Due to environmental problems related to the combustion of high sulfur Illinois coal, there continues to be interest in the development in viable pre-combustion desulfurization processes. Recent studies by the authors have obtained very good sulfur removals but the reagents that are used are too expensive. Use of cheaper reagents leads to a loss of desired coal properties. This study investigated the application phase transfer catalysts to the selective oxidation of sulfur in coal using air and oxygen as oxidants. The phase transfer catalyst is expected to function as a selectivity moderator by permitting the use of milder reaction conditions that otherwise necessary. This would enhance the sulfur selectivity and help retain the heating value of the coal. The use of certain coal combustion wastes for desulfurization, and the application of cerium (IV) catalyzed air oxidation for selective sulfur oxidation are also being studied. If successful, this project could lead to the rapid development of a commercially viable desulfurization process. This would significantly improve the marketability of Illinois coal.

  10. An attrition-resistant zinc titanate sorbent for sulfur. [Quarterly] technical report, March 1, 1993--May 31, 1993

    SciTech Connect

    Swisher, J.H.

    1993-09-01

    In the continuing search for good sorbent materials to remove sulfur from hot, coal-derived gases, zinc titanate sorbents have shown great promise. The objective of this project is to extend the work of prior investigators by developing improvements in the compressive strength and, therefore, the cycle life of these sorbents without a significant loss in chemical reactivity. During the third quarter, the preparation and properties of sorbents with a nominal composition of 50% Zn{sub 2}TiO{sub 4} and 50% TiO{sub 2} were studied. In differential thermogravimetric tests of reactivity, specimens sintered at 850 and 900{degrees}C both gave two identical sulfidation-regeneration cycles. Specimens sintered at lower temperatures showed evidence of degradation during the second cycle. Materials of this composition had lower crush strengths than for the composition 75% Zn{sub 2}TiO{sub 4} -- 25% TiO{sub 2} reported earlier, but higher values than reported by other investigators. Future work will include the preparation and properties of a lot of material with a coarser structure and larger pores, and microscopic studies on all three lots of material.

  11. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, October--December 1994

    SciTech Connect

    Chugh, Y.; Dutta, D.; Esling, S.; Ghafoori, N.; Paul, B.; Sevim, H.; Thomasson, E.

    1995-01-01

    On September 30, 1993, the US Department of Energy, Morgantown Energy Technology Center and Southern Illinois University at Carbondale (SIUC) entered into a cooperative agreement entitled ``Management of Dry Flue Gas Desulfurization By-Products in Underground Mines`` (DE-FC21-93MC30252). Under the agreement, Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues in abandoned coal mines, and will assess the environmental impact of such underground residues placement. The major event during the quarter was the demonstration of the SEEC, Inc. technology for loading and transporting coal combustion residues in the SEEC developed Collapsible Intermodal Containers (CIC). The demonstration was held on November 17, 1994, at the Illinois Power Company Baldwin power plant, and was attended by about eighty (80) invited guest. Also during the quarter meetings were held with Peabody Coal Company officials to finalize the area in the Peabody No. 10 mine to be used for the placement of coal combustion residues. Work under the Materials Handling and Systems Economics area continued, particularly in refining the costs and systems configuration and in economic evaluation of various systems using equipment leasing rather than equipment purchases. Likewise, work progressed on residues characterization, with some preparations being made for long-term testing.

  12. Desulfurization of coal with hydroperoxides of vegetable oils. [Quarterly progress report], December 1, 1994--February 28, 1995

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, Ruozhi; Cheng, Jianjun; Shi, Feng; Gholson, K.L.; Ho, K.K.

    1995-12-31

    This project proposes a new method for removing organic sulfur from Illinois coals using readily available farm products. It proposes to use air and vegetable oils to disrupt the coal matrix, oxidize sulfur forms, increase volatiles, and desulfurize coal. This will be accomplished by impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. Moreover, the oils are environmentally safe; they will produce no noxious products and will improve burning qualities of the solid products. Preliminary experiments showed that IBC 104 coal catalyzes the formation of hydroperoxides in safflower oil and that more sulfur is extracted from the treated than untreated coal. During the first quarter the requirement of an added photosensitizer was eliminated, the catalytic effect of coal was confirmed, and the existence of a complex set of reactions was revealed. During this second quarter working with IBC-108 coal (2.3% organic S. 0.4% pyrite S), the effects of different ratios of oil:coal, different extraction solvents, and different temperatures were examined. A new pretreatment which combines alkali with linseed oil was discovered. Best organic sulfur removal is approximately 26% using alkali pretreatment combined with linseed oil at 1OO{degree}C. BTU loses can be kept to a minimum of 3% with proper use of solvents.

  13. Management of dry flue gas desulfurization by-products in underground mines. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    Chugh, Y.P.; Dutta, D.; Esling, S.

    1995-07-01

    On September 30, 1993, the U.S. Department of Energy-Morgantown Energy Technology Center and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues in abandoned coal mines, and will assess the environmental impact of such underground residues placement. Previous quarterly Technical Progress Reports have set forth the specific objectives of the program, and a discussion of these is not repeated here. Rather, this report discusses the technical progress made during the period April 1 - June 30, 1995. A final topical report on the SEEC, Inc. demonstration of its technology for the transporting of coal combustion residues was completed during the quarter, although final printing of the report was accomplished early in July, 1995. The SEEC technology involves the use of Collapsible Intermodal Containers (CIC`s) developed by SEEC, and the transportation of such containers - filled with fly ash or other coal combustion residues - on rail coal cars or other transportation means. Copies of the final topical report, entitled {open_quotes}The Development and Testing of Collapsible Intermodal Containers for the Handling and Transport of Coal Combustion Residues{close_quotes} were furnished to the Morgantown Energy Technology Center. The Rapid Aging Test colums were placed in operation during the quarter. This test is to determine the long-term reaction of both the pneumatic and hydraulic mixtures to brine as a leaching material, and simulates the conditions that will be encountered in the actual underground placement of the coal combustion residues mixtures. The tests will continue for about one year.

  14. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report, April 1--June 30, 1998

    SciTech Connect

    Harrison, D.P.

    1998-09-01

    Twenty-five reduction/sulfidation tests plus one sulfidation/regeneration test were completed during the quarter. The reduction/sulfidation tests examined the behavior of six cerium oxide sorbents from different sources with reaction variables of temperature, pressure, gas composition and flow rate. Most significantly, steam was added to the sulfidation feed gas for the first time. Tests using pre-reduced sorbents and tests in which reduction and sulfidation occurred simultaneously were performed. Prebreakthrough H{sub 2}S concentrations less than 10 ppmv were obtained over a range of reaction conditions with prebreakthrough concentrations as low as 1 ppmv achieved at the most favorable conditions. The general response to reaction variables was as expected except when feed rate was varied. In some of these cases the FPD breakthrough time did not correspond to expectation. The single regeneration run was conducted at 600 C and 2 atm using 12% SO{sub 2} in N{sub 2} at a feet rate of 400 sccm. This was the first regeneration test at other than 1 atm pressure; favorable results were obtained. The only experimental objective remaining is additional high pressure regeneration testing.

  15. Reduction of spalling in mixed metal oxide desulfurization sorbents by addition of a large promoter metal oxide

    DOEpatents

    Poston, James A.

    1997-01-01

    Mixed metal oxide pellets for removing hydrogen sulfide from fuel gas mixes derived from coal are stabilized for operation over repeated cycles of desulfurization and regeneration reactions by addition of a large promoter metal oxide such as lanthanum trioxide. The pellets, which may be principally made up of a mixed metal oxide such as zinc titanate, exhibit physical stability and lack of spalling or decrepitation over repeated cycles without loss of reactivity. The lanthanum oxide is mixed with pellet-forming components in an amount of 1 to 10 weight percent.

  16. Reduction of spalling in mixed metal oxide desulfurization sorbents by addition of a large promoter metal oxide

    DOEpatents

    Poston, J.A.

    1997-12-02

    Mixed metal oxide pellets for removing hydrogen sulfide from fuel gas mixes derived from coal are stabilized for operation over repeated cycles of desulfurization and regeneration reactions by addition of a large promoter metal oxide such as lanthanum trioxide. The pellets, which may be principally made up of a mixed metal oxide such as zinc titanate, exhibit physical stability and lack of spalling or decrepitation over repeated cycles without loss of reactivity. The lanthanum oxide is mixed with pellet-forming components in an amount of 1 to 10 weight percent.

  17. Cross-flow, filter-sorbent catalyst for particulate, SO{sub 2} and NO{sub x} control. Seventh quarterly technical progress report

    SciTech Connect

    Benedek, K.; Flytzani-Stephanopoulos, M.

    1992-01-01

    This report describes work performed on a new concept for integrated pollutant control: a cross-flow filter comprised of layered, gas permeable membranes that act as a particle filter, an SO {sub 2} sorbent, and a NO {sub x} reduction catalyst. One critical element of the R&D program is the development of mixed metal oxide materials that serve as combined SO {sub 2} sorbents and NO {sub x} reduction catalysts. In this seventh quarterly progress report, we summarize the performance characteristics of three promising sorbent/catalyst materials tested in powder form.

  18. Effects of CO and CO2 on the desulfurization of H2S using a ZnO sorbent: a density functional theory study.

    PubMed

    Ling, Lixia; Zhao, Zhongbei; Wang, Baojun; Fan, Maohong; Zhang, Riguang

    2016-04-20

    The density functional theory (DFT) method has been performed to study the effects of CO and CO2 on the desulfurization of H2S over a ZnO sorbent. It shows that COS is inevitably formed on the ZnO(101[combining macron]0) surface, which tends to be adsorbed onto the surface via a S-C bond binding with either a long or a short Zn-O bond. Potential energy profiles for the COS formation via reactions between H2S and CO, and H2S and CO2 on the ZnO(101[combining macron]0) surface have been constructed. In the presence of CO, the dissociated active S of H2S reacting with CO leads to the formation of COS, and the activation energy of the rate-determining step is 87.7 kJ mol(-1). When CO2 is present, the linear CO2 is first transferred to active CO2 in a triplet state, and then combines with active S to form COS with the highest energy barrier of 142.4 kJ mol(-1). Rate constants at different temperatures show that the formation of COS via the reaction of CO and H2S is easier than that of CO2 and H2S over the ZnO surface. PMID:27048981

  19. Modification of ZnO-TiO{sub 2} high-temperature desulfurization sorbent by ZrO{sub 2} addition

    SciTech Connect

    Sasaoka, Eiji; Sada, Norimasa; Manabe, Akifumi; Uddin, M.A.; Sakata, Yusaku

    1999-03-01

    To develop a highly reactive and easily regenerable zinc oxide high-temperature desulfurization sorbent, a modification of ZnO-TiO{sub 2} by addition of ZrO{sub 2} was studied. The metal oxides ZnO-TiO{sub 2}-ZrO{sub 2} were prepared by a coprecipitation method: the amount of ZnO was a fixed 50 mol % of the sample. In this study, it was found that the addition of 5 or 10 mol % ZrO{sub 2} to 50 mol % of ZnO-50 mol % TiO{sub 2} greatly improved the reactivity for H{sub 2}S removal. Furthermore, the addition of ZrO{sub 2} improved its regenerability: the temperature for the regeneration of the sample was decreased to ca. 40 C in the absence of H{sub 2}O and ca. 75 C in the presence of 10% H{sub 2}O by the addition of 10% ZrO{sub 2}.

  20. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report No. 15, January 1993--March 1993

    SciTech Connect

    Harrison, D.P.

    1993-04-01

    Phase I research, in which an electrobalance reactor was used to establish the technical feasibility of the regenerable sorbent process, was completed in March 1992 and results have been fully described in earlier quarterly reports. In Phase I, the calcination and carbonation characteristics of three calcium sorbents were studied as a function of calcination and carbonation temperature and pressure, mol fraction CO{sub 2} in the carbonation gas, and carbonation background gas composition. Desirable reaction conditions required for high reactivity and good sorbent durability were determined. Multicycle tests consisting of as many as ten complete calcination and carbonation cycles were completed. Indirect evidence which suggested that the water-gas shift reaction occurred simultaneously with CO{sub 2} removal was found. Occurrence of the simultaneous reactions created the possibility of a direct one-step process for the manufacture of hydrogen from coal-gas while at the same time separating a concentrated stream of CO{sub 2}. The concentrated CO{sub 2} stream could be quite significant if, in the future, environmental regulations restrict atmospheric CO{sub 2} emissions.

  1. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report No. 18, October 1993--December 1993

    SciTech Connect

    Harrison, D.P.

    1994-01-01

    This research project is investigating the technical feasibility of a high-temperature, high-pressure (HTHP) process for the bulk separation of CO{sub 2} from coal-derived gas. Phase I research, in which an electrobalance reactor was used to establish the technical feasibility of the regenerable sorbent process, was completed in March 1992 and results have been fully described in earlier quarterly reports. In Phase I, the calcination and carbonation characteristics of three calcium sorbents were studied as a function of calcination and carbonation temperature and pressure, mol fraction CO{sub 2} in the carbonation gas, and carbonation background gas composition. Desirable reaction conditions required for high reactivity and good sorbent durability were determined. Multicycle tests consisting of as many as ten complete calcination and carbonation cycles were completed. Indirect evidence which suggested that the water-gas shift reaction occurred simultaneously with CO{sub 2} removal was found. Occurrence of the simultaneous reactions created the possibility of a direct one-step process for the manufacture of hydrogen from coal-gas while at the same time separating a concentrated stream of CO{sub 2}. The concentrated CO{sub 2} stream could be quite significant if, in the future, environmental regulations restrict atmospheric CO{sub 2}, emissions.

  2. Enzymatic desulfurization of coal. Fifth quarterly report, June 16--September 15, 1989

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.; Marquis, J.K.

    1989-11-07

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to selectively catalyze oxidation at sulfur.

  3. Enzymatic desulfurization of coal. Seventh quarterly report, December 16, 1989--March 15, 1990

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1990-03-23

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to perform this function.

  4. Enzymatic desulfurization of coal. Sixth quarterly report, September 16--December 15, 1989

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1989-12-14

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds., In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to perform this function.

  5. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, January--March 1995

    SciTech Connect

    Chugh, Y.; Dutta, D.; Esling, S.

    1995-04-01

    On September 30, 1993, the U.S. Department of Energy, Morgantown Energy Technology Center and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC 30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues in abandoned coal mines, and will assess the environmental impact of such underground residues placement. Previous quarterly Technical Progress Reports have set forth the specific objectives of the program, as well as the management plan and the test plan for the overall program, and a discussion of these will not be repeated here. Rather, this report, will set forth the technical progress made during the period January 1 through March 31, 1995. The demonstration of the SEEC, Inc. technology for the transporting of coal combustion residues was completed with the unloading and final disposition of the three Collapsible Intermodal Containers (CIC). The loading and transport by rail of the three CIC`s was quire successful; however some difficulties were encountered in the unloading of the containers. A full topical report on the entire SEEC demonstration is being prepared. As a result of the demonstration some modifications of the SEEC concept may be undertaken. Also during the quarter the location of the injection wells at the Peabody No. 10 mine demonstration site were selected. Peabody Coal Company has developed the specifications for the wells and sought bids for the actual drilling. It is expected that the wells will be drilled early in May.

  6. Advanced sulfur control concepts for hot-gas desulfurization technology. Quarterly progress report, October 1--December 31, 1996

    SciTech Connect

    1997-06-01

    Good progress was made on both the experimental and process modelling fronts during the past quarter. All experimental tests used the fixed-bed laboratory reactor to study the sulfidation of CeO{sub 2} with H{sub 2}S and the regeneration of Ce{sub 2}O{sub 2}S using SO{sub 2}. A number of experimental problems were solved (or at least alleviated) during the quarter including malfunctioning mass flow controllers, excessive bed pressure drop, and elimination of the H{sub 2}S plateau during early stages of sulfidation tests. Most CeO{sub 2} sulfidation tests were carried out a 800{degrees}C and 5 atm using a sulfidation gas containing 1% H{sub 2}S, 10 % H{sub 2}, balance N{sub 2}. At these conditions sulfidation of CeO{sub 2} was rapid and complete. Sulfur material balance closure was satisfactory, and, except for the unexpected H{sub 2}S plateau during the prebreakthrough period, the sulfidation results were as expected. Near the end of the quarter, the cause of the H{sub 2}S plateau was tentatively identified as being due to reaction between H{sub 2} and elemental sulfur deposited downstream of the sorbent in the bottom of the reactor and in tubing leading to the gas chromatograph. The sulfur deposits occurred during regeneration tests, and chemically cleaning the lines between regeneration and sulfidation coupled with reducing the temperature of the transfer line during sulfidation greatly reduced the H{sub 2}S plateau. A brief examination of the effect of sulfidation temperature between 700 and 850{degrees}C showed relatively little temperature effect, although the slope of the active portion of the breakthrough curve was somewhat smaller at 700{degrees}C, which is consistent with a smaller reaction rate at this temperature.

  7. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1997-05-01

    On September 30, 1993, the US Department of Energy - Morgantown Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate two technologies for the placement of coal combustion residues in abandoned underground coal mines, and will assess the environmental impact of these technologies for the management of coal combustion by-products. The two technologies for the underground placement that will be developed and demonstrated are: (1) pneumatic placement, using virtually dry materials, and (2) hydraulic placement, using a {open_quotes}paste{close_quotes} mixture of materials with about 70% solids. Phase II of the overall program began April 1, 1996. The principal objective of Phase II is to develop and fabricate the equipment for placing the coal combustion by-products underground, and to conduct a demonstration of the technologies on the surface. Therefore, this quarter has been largely devoted to developing specifications for equipment components, visiting fabrication plants throughout Southern Illinois to determine their capability for building the equipment components in compliance with the specifications, and delivering the components in a timely manner.

  8. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, July 1 - September 30, 1996

    SciTech Connect

    1996-12-31

    On September 30, 1996, the U.S. Department of Energy-Morgantown Energy Technology Center and Souther Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled ``Management of Dry Flue Gas Desulfurization By-Products in Underground Mines``. Under the agreement SIUC will develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mines, and will assess the environmental impact of these technologies for the management of coal combustion by-products. The two technologies for the underground placement that will be developed and demonstrated are: (1) pneumatic placement, using virtually dry materials, and (2) hydraulic placement, using a ``paste`` mixture of materials with about 70% solids. Phase II of the overall program began April 1, 1996. The principal objective of Phase II is to develop and fabricate the equipment for both the pneumatic and hydraulic placement technologies, and to conduct a surface demonstration-test of both technologies. During the current quarter the main thrust was to develop the equipment necessary for the program. Shop drawings were completed for the pneumatic placement equipment, and purchase orders issued for many of the component parts. The final pneumatic placement system will be assembled in the SIUC Carterville facility.

  9. Advanced sulfur control concepts for hot gas desulfurization technology. Quarterly report, April--June 1995

    SciTech Connect

    Harrison, D.P.

    1995-07-01

    Delivery of the Antek R-6000 total sulfur analyzer and modifications of the Shimadzu GC-14A gas chromatograph are scheduled for early July. Installation and calibration of these instruments will follow shortly. The atmospheric pressure electrobalance was used during the quarter for studies of the regeneration of FeS with O{sub 2}/N{sub 2} gas mixtures. Some anomalies in the data initially obtained required adjustment of balance sensitivity, reduction of sample size, and recalibration of the air rotameter. The authors are now confident that they can routinely obtain accurate and reproducible data with this unit. Definitive tests of effects of temperature, O{sub 2} concentration, and gas flow rate will be done next quarter. The high pressure electrobalance was put into service, and calibration experiments were started. Decomposition of CuSO{sub 4}{center_dot}5H{sub 2}O produced agreement with expected results. Heating of FeS in an O{sub 2}/N{sub 2} gas stream gave results in qualitative agreement with experiments using the atmospheric pressure electrobalance. Initial tests on effects of temperature, O{sub 2} concentration, and gas flow rate on the regeneration of FeS were done. Results were generally in agreement with expectations and with previous experiments on the atmospheric apparatus. Possible problems arose when the lowest range of the air mass flow controller was used. Fluctuation of the electrobalance signal in the early part of the regeneration experiment was an additional problem. Effort during the next quarter will focus on these problems and on definitive tests for FeS regeneration at elevated pressure. The Alonized fixed bed reactor pressure vessel was successfully leak tested early in the quarter. Other components of the fixed bed reactor system continued to arrive. Construction will begin in July along with installation of the analytical instruments.

  10. Kinetics of MN based sorbents for hot coal gas. Quarterly report, September--December 1996

    SciTech Connect

    1996-12-31

    Manganese-based sorbents have been investigated for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases prior to its use in combined cycle turbines. Four formulations of Mn-based sorbents were tested in an ambient-pressure fixed-bed reactor to determine steady state H{sub 2}S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. In a previous report, the sulfidation results were presented. Manganese-based sorbents with molar ratios > 1:1 Mn:Substrate were effective in reducing the H{sub 2}S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent. In this report, the regeneration results will be presented. Regeneration tests determined that loaded pellets can be fully regenerated in air/steam mixture at 750{degrees}C with minimal sulfate formation. 16 refs., 9 figs., 5 tabs.

  11. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report 13, October 1992--December 1992

    SciTech Connect

    Harrison, D.P.

    1993-01-01

    The original contract f or two years was awarded in September 1989 as a result of solicitation number DE-RA21-89MC26040 entitled ``Novel Concepts for Bulk Separation of Gases in Coal Gasification Systems.`` Two no-cost extensions without a change in the statement of work extended the performance period by six months to March 1992. At that time a two-year contract extension with an enlarged scope of work and additional funding was approved so that the research is now scheduled to end in March 1994. Phase I research, in which an electrobalance reactor was used to establish the technical feasibility of the regenerable sorbent process, was completed in March 1992 and results have been fully described in earlier quarterly reports. In Phase I, the calcination and carbonation characteristics of three calcium sorbents were studied as a function of calcination and carbonation temperature and pressure, mol fraction CO{sub 2} in the carbonation gas, and carbonation background gas composition. Desirable reaction conditions required for high reactivity and good sorbent durability were determined. Multicycle tests consisting of as many as ten complete calcination and carbonation cycles were completed. Indirect evidence which suggested that the water-gas shift reaction occurred simultaneously with CO{sub 2} removal was found. Occurrence of the simultaneous reactions created the possibility of a direct one-step process for the manufacture of hydrogen from coal-gas while at the same time separating a concentrated stream of CO{sub 2} The concentrated CO{sub 2} stream could be quite significant if, in the future, environmental regulations restrict atmospheric CO{sub 2} emissions.

  12. Advanced sulfur control concepts in hot gas desulfurization technology. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1997-05-01

    Experimental effort during the past quarter was restricted to the fixed-bed reactor. Effort during April was devoted to the sulfidation and regeneration of cerium oxide. Sulfidation tests were plagued by over-sulfidation, i.e., the quantity of H{sub 2}S removed from the gas phase exceeded the stoichiometric amount associated with the conversion of CeO{sub 2} to Ce{sub 2}O{sub 2}S. This was initially attributed to the formation of Ce{sub 2}S{sub 3} which was found to be thermodynamically possible in the highly reducing feed gas. However, the addition of steam to the feed gas to prevent Ce{sub 2}S{sub 3} formation did not eliminate the over-sulfidation problem. Later tests indicated that the apparent over-sulfidation was due to reaction between H{sub 2}S and the walls of the reaction vessel. Apparently the alonizing treatment to passivate the reactor walls was either ineffective at the reaction conditions or had deteriorated with use to the point that protection was no longer viable. Limited Ce{sub 2}O{sub 2}S regeneration results, although very qualitative, were quite favorable. In one regeneration test in an O{sub 2}-N{sub 2} atmosphere, no SO{sub 2} or H{sub 2}S were detected by the chromatograph in the regeneration product. Significant amounts of total sulfur were detected, and the test had to be terminated prematurely when elemental sulfur caused the product line leading to the chromatograph to plug. Experimental tests during May and June examined the regeneration of FeS as a function of temperature, gas feed composition, and gas flow rate. Complete regeneration was achieved with as much as 75% of the sulfur liberated in elemental form. Low regeneration temperature and large ratios of H{sub 2}O to O{sub 2} in the feed gas promote the formation of elemental sulfur. A number of changes in the reactor system were made during the quarter, including improvements to the sulfur condenser and filters on the reactor product line leading to the gas chromatograph.

  13. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes. Volume 1, Dry sorbent injection: Final report

    SciTech Connect

    Jozewicz, W.; Rochelle, G.T.

    1992-01-29

    This report presents the results of fundamental mass transfer testing for in-duct removal of SO{sub 2}. Following this initial part of an experimental program, it became clear that the amount of initial moisture on the sorbent strongly affected the extent of Ca(OH){sub 2} conversion. Novel techniques aimed at increasing sorbent utilization were investigated and are described. Major novel technique investigated and reported on here was the reaction with SO{sub 2} of sorbents with initial free moisture (damp sorbents). The duct injection process using damp solids has the following steps: preparation of sorbent as a slurry, blending of the slurry with dry recycle materials to create damp solids, injection of the solids into the duct, reaction and drying of the solids with flue gas in the duct, collection in particulate control equipment, and finally recycle of dry solids with some bleed to disposal. The moisture content of the solids at each step affects system performance. Various factors favor high moisture whereas others favor low moisture. (VC)

  14. Interactions between trace metals, sodium and sorbents in combustion. Quarterly report No. 4, July 1, 1995--September 30, 1995

    SciTech Connect

    Wendt, J.O.L.; Davis, S.

    1995-10-15

    The proposed research is directed at an understanding of how to exploit interactions between sodium, toxic metals and sorbents, in order to optimize sorbents injection procedures, which can be used to capture and transform these metals into environmentally benign forms. The research will use a 17kW downflow, laboratory combustor, to yield data that can be interpreted in terms of fundamental kinetic mechanisms. Metals to be considered are lead, cadmium, and arsenic. Sorbents will be kaolinite, bauxite, and limestone. The role of sulfur will also be determined.

  15. Stabilization and/or regeneration of spent sorbents from coal gasification. [Quarterly] technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    Abbasian, J.; Hill, A.H.; Wangerow, J.R.

    1992-08-01

    The objective of this investigation is to determine the effects of SO, partial pressure and reaction temperature on the conversion of sulfide containing solid wastes from coal gasifiers to stable and environmentally acceptable calcium-sulfate, while preventing the release of sulfur dioxide through undesirable side reactions during the stabilization step. An additional objective of this program is to investigate the use of the Spent Sorbent Regeneration Process (SSRP) to regenerate spent limestone, from a fluidized-bed gasifier with in-bed sulfur capture, for recycling to the gasifier. To achieve these objectives, selected samples of partially sulfided sorbents will be reacted with oxygen at a variety of operating conditions under sufficient S0{sub 2} partial pressure to prevent release of sulfur from the solids during stabilization that reduces the overall sorbent utilization. Partially sulfided limestone will also be regenerated with water to produce calcium hydroxide and release sulfur as H{sub 2}S. The regenerated sorbent will be dewatered, dried and pelletized. The reactivity of the regenerated sorbent toward H{sub 2}S will also be determined.

  16. Effect of solids concentration distribution on the flue gas desulfurization process

    SciTech Connect

    Jie Zhang; Changfu You; Haiying Qi; Changhe Chen; Xuchang Xu

    2006-06-15

    A dry flue gas desulfurization (FGD) process at 600-800{sup o}C was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. Various fresh sorbent distribution types and internal structures were modeled numerically to investigate their effect on the gas-solid flow and sulfate reaction characteristics. Experimental results show that, after the fresh sorbent supply was stopped, the desulfurization efficiency declined rapidly even though the sorbent recirculation was maintained. Therefore, the fresh sorbent is the main contributor to the desulfurization process and the primary effect of the recirculated sorbent was to evenly distribute the fresh sorbent and to prolong the sorbent particle residence time. The numerical results demonstrate that the desulfurization efficiency varied greatly for the various fresh sorbent bottom injection methods. The desulfurization efficiency of the bottom-even injection method was 1.5 times that of the bottom two-sided injection method. Internal structures effectively improved the fresh sorbent solids concentration distribution and the desulfurization efficiency. Optimized internal structures increased the desulfurization efficiency of the bottom two-sided injection method by 46%, so that it was very close to that of the bottom-even injection method with only a 4.6% difference. 16 refs., 6 figs., 2 tabs.

  17. Effect of solids concentration distribution on the flue gas desulfurization process.

    PubMed

    Zhang, Jie; You, Changfu; Qi, Haiying; Chen, Changhe; Xu, Xuchang

    2006-06-15

    A dry flue gas desulfurization (FGD) process at 600-800 degrees C was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. Various fresh sorbent distribution types and internal structures were modeled numerically to investigate their effect on the gas-solid flow and sulfate reaction characteristics. Experimental results show that, after the fresh sorbent supply was stopped, the desulfurization efficiency declined rapidly even though the sorbent recirculation was maintained. Therefore, the fresh sorbent is the main contributor to the desulfurization process and the primary effect of the recirculated sorbent was to evenly distribute the fresh sorbent and to prolong the sorbent particle residence time. The numerical results demonstrate thatthe desulfurization efficiency varied greatly for the various fresh sorbent bottom injection methods. The desulfurization efficiency of the bottom-even injection method was 1.5 times that of the bottom two-sided injection method. Internal structures effectively improved the fresh sorbent solids concentration distribution and the desulfurization efficiency. Optimized internal structures increased the desulfurization efficiency of the bottom two-sided injection method by 46%, so that it was very close to that of the bottom-even injection method with only a 4.6% difference. PMID:16830575

  18. Biocatalytic desulfurization

    SciTech Connect

    Monticello, D.J. )

    1994-02-01

    Biocatalytic desulfurization (BDS) has many advantages compared to traditional refinery desulfurization processes, including: lower capital and operating costs, low-temperature and low-pressure operation and no hydrogen requirement. Biotechnology has developed from an art into a science in recent years. The HPI is familiar with an artful' application of biotechnology in the biotreatment of refinery wastes, and has experimented with other technologies for over 50 years. This paper discusses the following: biorefining, sulfur management, conventional solutions, bioprocessing precedents, new biotechnology tools, microbial desulfurization, biocatalytic desulfurization, specificity, biodesulfurization conceptual design, development issues, and implementation.

  19. Desulfurization of Illinois coals with hydroperoxides of vegetable oils and alkali, Quarterly report, March 1 - May 31, 1996

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, R.; Cheng, J.; Shi, F.; Wang, Y.

    1996-12-31

    Organic sulfur is removed from coals by treatment with aqueous base, air, and vegetable oils with minimal loss of BTU. Such results were revealed during exploratory experiments on an ICCI funded project to remove organic sulfur from Illinois coals with hydroperoxides of vegetable oils. In fact, prewashing IBC-108 coal with dilute alkali prior to treating with linseed oil and air results in 26% removal of sulfur. This new method is being investigated by treating coals with alkali, impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. During the first quarter the selection of base fro pretreatment and extraction was completed. NaOH is better than NH{sub 4}OH for the pretreatment and Na{sub 2}CO{sub 3} is better than NaOH for the oil extraction. During the second quarter the effectiveness of linseed oil and NaOH for sulfur removal from IBC-108 coal was further tested by pretreating the coal with two base concentrations at four different times followed by treatment with linseed oil at 125{degrees}C for three different times and finally washing with 5% Na{sub 2}CO{sub 3} and methanol. During this third quarter more experimental parameters were systematically varied in order to study the effectiveness of linseed oil and NaOH for sulfur removal from IBC- 108 coal.

  20. Development of novel copper-based sorbents for hot-gas cleanup. [Quarterly] technical report, September 1--November 30, 1993

    SciTech Connect

    Abbasian, J.; Hill, A.H.; Flytzani-Stephanopoulos, M.; Li Li

    1994-03-01

    The objective of this investigation is to evaluate two novel copper-based sorbents, namely copper-chromium and copper-cerium, for their effectiveness in removing hydrogen sulfide from fuel gas in the temperature range of 650{degree} to 850{degree}C. Such high temperatures will be required for the new generation of gas turbines (inlet >750{degree}C) in Integrated Gasification Combined Cycle (IGCC) systems. The effect of pre-reduction on the performance of the sorbents as well as the rate of different reactions occurring in cyclic sulfidation/regeneration, were studied in a thermogravimetric analyzer (TGA). Sulfidation was conducted with and without H{sub 2} and H{sub 2}O, and with and without pre-reduction in H{sub 2} or H{sub 2}/H{sub 2}O. The results of these tests indicate that reduction and regeneration of both sorbents occurs rapidly. Sulfidation of CuCr{sub 2}O{sub 4}, in H{sub 2}O-free and H{sub 2}-/H{sub 2}O-free gas indicates the possible sulfidation of both copper and chromium. Small quantities of SO{sub 2}, were released during sulfidation suggesting the possible oxidation of H{sub 2}S by the sorbent. Regeneration of the CuCr{sub 2}O{sub 4} was complete while regeneration of the CuO-CeO{sub 2} indicated possible limited sulfate formation.

  1. Coal desulfurization in a rotary kiln combustor. Quarterly report No. 1, April 16, 1990--July 15, 1990

    SciTech Connect

    Cobb, J.T. Jr.

    1990-08-15

    BCR National Laboratory (BCRNL) has initiated a project aimed at evaluating the technical and economic feasibility of using a rotary kiln, suitably modified, to burn Pennsylvania anthracite wastes, co-fired with high-sulfur bituminous coal. Limestone will be injected into the kiln for sulfur control, to determine whether high sulfur capture levels can be achieved with high sorbent utilization. The principal objectives of this work are: (1) to prove the feasibility of burning anthracite refuse, with co-firing of high-sulfur bituminous coal and with limestone injection for sulfur emissions control, in a rotary kiln fitted with a Universal Energy International (UEI) air injector system; (2) to determine the emissions levels of SO{sub x} and NO{sub x} and specifically to identify the Ca/S ratios that are required to meet New Source Performance Standards; (3) to evaluate the technical and economic merits of a commercial rotary kiln combustor in comparison to fluidized bed combustors; and, (4) to ascertain the need for further work, including additional combustion tests, prior to commercial application, and to recommend accordingly a detailed program towards this end.

  2. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 1 -- Laboratory investigations. Quarterly report, July--September 1995

    SciTech Connect

    1996-01-01

    Efforts primarily focused on Subtask 2.2, Chemical and Mineralogical Characterization and Subtask 4.3, Selection and Testing of Transport System. As part of Subtask 2.2, samples were collected from the Freeman United Crown Mine III FBC disposal facility representing a verity of ages and weathering. A laboratory scale transport system has been built at the CAER to evaluate the potential of pneumatic transport for flue gas desulfurization material (FGDM) emplacement and to provide essential data for the mine emplacement demonstration as part of the Subtask 4.3 effort. The system is modeled after shotcreting systems and has the advantage that the material can be remotely placed without the need for forms. The test program is focusing on determining the pneumatic conditions necessary to maximize the strength of the emplaced FGDM under anticipated mine curing conditions while minimizing dust formation. Work on Subtask 4.1, Mine Selection, also proceeded during the quarter. A new mine site, located in the south-central section of the Pikeville quadrangle, Pike County, Kentucky, was examined for the field study. The proposed fill site is in the Middle Pennsylvanian Breathitt Formation Middle Amburgy coal bed, a coal previously mined by Costain elsewhere on the property. Efforts on Subtask 4.2, Hydrologic Monitoring Plan, focused primarily on theoretical issues concerning the effects of the mining and backfill activity on the ground water and surface water due to uncertainties in the location of the final field site. There are three major concerns about the effects of the mining activity: changes in the ground water flow field, changes in ground water quality, and consequential induced changes on stream flow.

  3. Pyrite surface characterization and control for advanced fine coal desulfurization technologies. Ninth quarterly technical progress report, September 1, 1992-- December 31, 1992

    SciTech Connect

    Wang, X.H.; Leonard, J.W.; Parekh, B.K.; Jiang, C.L.

    1992-12-31

    This is the 9th quarterly technical progress report for the project entitled ``Pyrite surface characterization and control for advanced fine coal desulfurization technologies``, DE-FG22-90PC90295. The work presented in this report was performed from September 1, 1992 to November 31, 1992. The objective of the project is to conduct extensive fundamental studies on the surface chemistry of pyrite oxidation and flotation and to understand how the alteration of the coal-pyrite surface affects the efficiency of pyrite rejection in coal flotation. During this reporting period, the surface oxidation of pyrite in various electrolytes was investigated. It has been demonstrated, for the first time, that borate, a pH buffer and electrolyte used by many previous investigators in studying sulfide mineral oxidation, actively participates in the surface oxidation of pyrite. In borate solutions, the surface oxidation of pyrite is tronly enhanced. The anodic oxidation potential of pyrite is lowered by more than 0.4 volts. The initial reaction of the borate enhanced pyrite oxidation can be described by:FeS{sub 2} + B(OH){sub 4}{sup =} ------> [S{sub 2}Fe-B(OH){sub 4}]{sub surf} + e. This reaction is irreversible and is controlled by the mass-transfer of borate species from the solution to the surface. It has been shown that the above reaction inhibits the adsorption of xanthate on pyrite. Comparative studies have been made with other sulfide minerals. The solution chemistry of the iron-borate systems have been studied to understand the electrochemical results.

  4. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly technical progress report, July--September 1995

    SciTech Connect

    Harrison, D.P.

    1995-10-01

    Both the Antek total sulfur analyzer and the modifications to the Shimadzu GC-14A gas chromatograph to be used for analysis for SO{sub 2} and H{sub 2}S were delivered during the quarter. Problems were faced during the installation and calibration phases of both instruments. By the end of the quarter we believe that the GC problems have been solved, but problems remain with the Antek analyzer. It appears that too much sulfur (as SO{sub 2}) reaches the UV detector and causes it to become saturated. This shows up as a maximum in the instrument calibration curve. At 200 psia, the capillary flow restrictor allows a total flow rate of about 180 sccm, and the maximum occurs at about 1 % H{sub 2}S in the calibration gas. Reducing the pressure so that the total flow is reduced to about 25 sccm shifts the calibration curve maximum to about 5.7% H{sub 2}S. It appears that we must reduce the total flow rate to the detector or provide additional dilution. This may be accomplished by increasing the resistance of the capillary restrictor, by diverting a portion of the flow leaving the pyrotube to vent, or adding an inert such as N{sub 2} to the gases exiting the pyrotube. We are in contact with Antek representatives about the problem. Both the atmospheric pressure and high pressure electrobalances were used during the quarter to study the regeneration of FeS in atmospheres of O{sub 2}/N{sub 2} or H{sub 2}O/N{sub 2}. In the atmospheric pressure unit the effects of temperature (600 - 800{degrees}C), flow rate (130 - 500 sccm), and reactive gas mol fraction (0.005 to 0.03 O{sub 2} and 0.1 to 0.5 H{sub 2}O) are being studied. Regeneration tests completed to date in the high pressure unit have utilized only O{sub 2}/N. and the parameters studied include temperature (600 - 800{degrees}C), flow rate (500 - 1000 sccm), pressure (1 - 15 atm) ad O{sub 2} mol fraction (0.005 - 0.03).

  5. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, August 1--October 31, 1997

    SciTech Connect

    Chugh, Y.P.

    1997-12-31

    The objective of this project was to develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mines, and to assess the environmental impact of these technologies for the management of CCB materials. The two technologies for the underground placement that were to be developed and demonstrated are: (1) pneumatic placement using virtually dry CCB products, and (2) hydraulic placement using a paste mixture of CCB products with about 70% solids. The period covered by this report is the second quarter of Phase 3 of the overall program. During this period over 8,000 tons of CCB mixtures was injected using the hydraulic paste technology. This amount of material virtually filled the underground opening around the injection well, and was deemed sufficient to demonstrate fully the hydraulic injection technology. By the end of this quarter about 2,000 tons of fly ash had been placed underground using the pneumatic placement technology. While the rate of injection of about 50 tons per hour met design criteria, problems were experienced in the delivery of fly ash to the pneumatic demonstration site. The source of the fly ash, the Archer Daniels Midland Company power plant at Decatur, Illinois is some distance from the demonstration site, and often sufficient tanker trucks are not available to haul enough fly ash to fully load the injection equipment. Further, on some occasions fly ash from the plant was not available. The injection well was plugged three times during the demonstration. This typically occurred due to cementation of the FBC ash in contact with water. After considerable deliberations and in consultation with the technical project officer, it was decided to stop further injection of CCB`s underground using the developed pneumatic technology.

  6. Zinc titanate sorbents

    DOEpatents

    Gupta, Raghubir P.; Gangwal, Santosh K.; Jain, Suresh C.

    1998-01-01

    The present invention provides a zinc titanate sorbent material useful in desulfurization applications. The zinc titanate material is in the form of generally spherical particles of substantially uniform chemical distribution. The sorbent material is capable of absorbing sulfur compounds from a gaseous feed in an amount of at least about 15 weight percent based on the weight of the sorbent. The sorbent material is prepared by a process including: (a) forming a zinc oxide/titanium dioxide dry blend, (b) preparing a substantially uniform aqueous slurry comprising the zinc oxide/titanium dioxide dry blend, organic binder, and at least about 1 weight percent inorganic binder based on the solids weight of the slurry, (c) spray drying the slurry to produce substantially spherical particles, and (d) calcining the particles at a temperature of between about 750.degree. C. to about 950.degree. C. The dry blend is formed by mixing between about 0.5 to about 2 parts zinc oxide having a median particle size of less than about 0.5 .mu., and about 1 part titanium dioxide having a median particle size of less than about 1 .mu.. The slurry contains substantially no free silica and may be prepared by the process including (1) preparing an aqueous solution of organic binder, (2) adding the dry blend to the aqueous solution of organic binder, and (3) adding the inorganic binder to the solution of organic binder, and blend. Additional reagents, such as a surfactant, may also be incorporated into the sorbent material. The present invention also provides a process for desulfurizing a gaseous stream. The process includes passing a gaseous stream through a reactor containing an attrition resistant zinc titanate sorbent material of the present invention.

  7. Zinc titanate sorbents

    DOEpatents

    Gupta, R.P.; Gangwal, S.K.; Jain, S.C.

    1998-02-03

    The present invention provides a zinc titanate sorbent material useful in desulfurization applications. The zinc titanate material is in the form of generally spherical particles of substantially uniform chemical distribution. The sorbent material is capable of absorbing sulfur compounds from a gaseous feed in an amount of at least about 15 weight percent based on the weight of the sorbent. The sorbent material is prepared by a process including: (a) forming a zinc oxide/titanium dioxide dry blend, (b) preparing a substantially uniform aqueous slurry comprising the zinc oxide/titanium dioxide dry blend, organic binder, and at least about 1 weight percent inorganic binder based on the solids weight of the slurry, (c) spray drying the slurry to produce substantially spherical particles, and (d) calcining the particles at a temperature of between about 750 to about 950 C. The dry blend is formed by mixing between about 0.5 to about 2 parts zinc oxide having a median particle size of less than about 0.5 microns, and about 1 part titanium dioxide having a median particle size of less than about 1 micron. The slurry contains substantially no free silica and may be prepared by the process including (1) preparing an aqueous solution of organic binder, (2) adding the dry blend to the aqueous solution of organic binder, and (3) adding the inorganic binder to the solution of organic binder, and blend. Additional reagents, such as a surfactant, may also be incorporated into the sorbent material. The present invention also provides a process for desulfurizing a gaseous stream. The process includes passing a gaseous stream through a reactor containing an attrition resistant zinc titanate sorbent material of the present invention.

  8. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report, October--December 1991

    SciTech Connect

    Silaban, A.; Narcida, M.; Harrison, D.P.

    1992-02-01

    The expected commercialization of coal gasification technology in the US and world-wide will create a need for advanced gas purification and separation processes capable of operating at higher temperatures and in more hostile environments than is common today. For example, a high-temperature, high-pressure process capable of separating CO{sub 2} from coal-derived gas may find application in purifying synthesis gas for H{sub 2}, NH{sub 3}, or CH{sub 3}OH production. High temperature CO{sub 2} removal has the potential for significantly improving the operating efficiency of integrated gasification-molten carbonate fuel cells for electric power generation. This study proved the technical feasibility of a CO{sub 2}-separation process based upon the regenerable noncatalytic gas-solid reaction between CaO and CO{sub 2} to form CACO{sub 3}. Such a process operating at 650{degree}C and 15 atm with 15% CO{sub 2} in the coal gas has the potential for removing in excess of 99% of the CO{sub 2} fed. Selection of a sorbent precursor which, upon calcination, produces high-porosity CaO is important for achieving rapid and complete reaction. The addition of magnesium to the sorbent appears to improve the multicycle durability at a cost of reduced CO{sub 2} capacity per unit mass of sorbent. Reaction conditions, principally calcination and carbonation temperatures, are important factors in multicycle durability. Reaction pressure and CO{sub 2} concentration are important in so far as the initial rapid reaction rate is concerned, but are relatively unimportant in terms of sorbent capacity and durability. Indirect evidence for the simultaneous occurrence of the shift reaction and CO{sub 2}-removal reaction creates the possibility of a direct one-step process for the production of hydrogen from coal-derived gas.

  9. Confined zone dispersion flue gas desulfurization demonstration. Volume 1, Quarterly report No. 6, February 1, 1992--April 30, 1992

    SciTech Connect

    Not Available

    1993-01-15

    This is the sixth quarterly report for this project and it covers work performed on Phase 3a of the project from February 1, 1992 through April 30, 1992. Extension of the parametric test period through June 1992 provides an opportunity to regain most of the schedule slippage, but only if the modifications needed for continuous operation of the CZD system are installed concurrent with the extended test period. These modifications include automation of the lime preparation and transfer system, automatic injection control, and related instrumentation and controls as necessary to integrate the operation of the CZD system with Seward Station Boiler No. 15. Early installation of these modifications would permit testing, debugging and adjustment of the automatic control system during the parametric test period. Results of current testing indicate that considerable testing and adjustment will be required to optimize operation of the CZD system after it is automated for continuous operation. Therefore, we intend to incorporate in Phase 3a(parametric testing) the system modifications needed for continuous automatic operation that were originally included in Phase 3b. Phase 3b would then be limited only to the one-year continuous demonstration.

  10. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 8, August 17, 1992--November 16, 1992

    SciTech Connect

    Not Available

    1993-09-27

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct confined in an envelope of hot gas between the wet zone and the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The goal of this demonstration is to prove the technical and economic feasibility of the CZD technology on a commercial scale. The process is expected to achieve 50% SO{sub 2} removal at lower capital and O&M costs than other systems. To achieve its objectives, the project is divided into the following three phases: Phase 1: Design and Permitting, Phase 2: Construction and Start-up, Phase 3: Operation and Disposition. Phase 1 activities were completed on January 31, 1991. Phase 2 activities were essentially concluded on July 31, 1991, and Phase 3a, Parametric Testing, was initiated on July 1, 1991. This Quarterly Technical Progress Report covers Phase 3b activities from August 17, 1992 through November 16, 1992.

  11. Confined zone dispersion flue gas desulfurization demonstration. Volume 1, Quarterly report No. 5, November 1, 1991--January 31, 1992

    SciTech Connect

    Not Available

    1992-12-31

    This is the fifth quarterly report for this project. This project is divided into three phases. Phase 1, which has been completed, involved design, engineering, and procurement for the CZD system, duct and facility modifications, and supporting equipment. Phase 2, also completed, included equipment acquisition and installation, facility construction, startup, and operator training for parametric testing. Phase 3 broadly covers testing, operation and disposition, but only a portion of Phase 3 was included in Budget Period 1. That portion was concerned with parametric testing of the CZD system to establish the optimum conditions for an extended, one-year, continuous demonstration. As of December 31, 1991, the following goals have been achieved. (1) Nozzle Selection - A modified Spraying Systems Company (SSC) atomizing nozzle has been selected for the one-year continuous CZD demonstration. (2) SO{sub 2} and NO{sub x} Reduction - Preliminary confirmation of 50% SO{sub 2} reduction has been achieved, but the NO{sub x} reduction target cannot be confirmed at this time. (3) Lime Selection - Testing indicated an injection rate of 40 to 50 gallons per minute with a lime slurry concentration of 8 to 10% to achieve 50% SO{sub 2} reduction. There has been no selection of the lime to be used in the one year demonstration. (4) ESP Optimization - Tests conducted to date have shown that lime injection has a very beneficial effect on ESP performance, and little adjustment may be necessary. (5) SO{sub 2} Removal Costs - Testing has not revealed any significant departure from the bases on which Bechtel`s original cost estimates (capital and operating) were prepared. Therefore, SO{sub 2} removal costs are still expected to be in the range of $300/ton or less.

  12. Hot Gas Desulfurization Using Transport Reactors

    SciTech Connect

    Moorehead, E.L.

    1996-12-31

    Sierra Pacific Power Company is building a 100 MW, IGCC power plant based on KRW fluid bed gasifier technology that utilizes transport reactors for hot gas desulfurization and sorbent regeneration. Use of a transport absorber avoids the need for pre-filtration of dust-laden gasifier effluent, while a transport regenerator allows for the use of 100% air without the need for heat exchange equipment. Selection of transport reactors for hot gas desulfurization using a proprietary sorbent, based on testing performed in a transport reactor test unit (TRTU) at the M. W. Kellogg Technology Development Center and in a fixed bed reactor at Morgantown Energy Technology Center (METC), is outlined. The results obtained in these two test facilities and reasons for selecting transport reactors for the IGCC power plant in preference to either fixed bed or fluidized bed reactors are discussed. This paper reviews the evolution of the hot gas desulfurization system designs and includes selected results on H{sub 2}S absorption and regeneration of sulfided sorbent over several absorption/regeneration cycles conducted in the TRTU and the METC fixed bed reactor. The original design for the Sierra Pacific Project was based on fixed bed reactors with zinc ferrite as the sorbent. Owing to the high steam requirements of this sorbent, zinc titanate was selected and tested in a fixed bed reactor and was found unacceptable due to loss of strength on cyclic absorption/regeneration operation. Another sorbent evaluated was Z-Sorb{reg_sign}, a proprietary sorbent developed by Phillips Petroleum Company, was found to have excellent sulfur capacity, structural strength and regenerability. Steam was found unsuitable as fixed bed regenerator diluent, this results in a requirement for a large amount of inert gas, whereas a transport regenerator requires no diluent. The final Sierra design features transport reactors for both desulfurization and regeneration steps using neat air. 3 refs., 3 figs., 2 tabs.

  13. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report 14, July--October 1997

    SciTech Connect

    Harrison, D.P.

    1997-10-01

    Experimental work during the quarter was limited to a series of CeO{sub 2} reduction tests using an atmospheric pressure electrobalance reactor. Both Rhonc-Poulenc and Molycorp CeO{sub 2} were tested over a temperature range of 600 to 1000{degrees}C in various reducing gas compositions. Experimental results are in reasonable agreement with equilibrium calculations of the oxygen partial pressure from CHEMQ coupled with earlier experimental results from Bevan and Kordis. Weight loss corresponding to the reduction of CeO{sub 2} to CeO{sub 1.86} was observed at 1000{degrees} in an atmosphere of 40% H{sub 2}, 3.5% CO{sub 2}, balance He. Helium was used as the carrier gas instead of nitrogen to reduce aerodynamic noise, and the H{sub 2} and CO{sub 2} concentrations were chosen since this mixture results in oxygen partial pressure similar to those expected in Shell gas. The experimental value of CeO{sub 1.86} compares quite favorably to the predicted value of CeO{sub 1.83}. One unexpected results was a weight loss of about 9% from Rhone-Poulenc CeO{sub 2} in an inert atmosphere at 600{degrees}C. BET surface area measurements of nine samples were performed consisting of as-received CeO{sub 2} (both Rhone Poulenc and Molycorp), as-received Al{sub 2}O{sub 3}, both CeO{sub 2} samples with Al{sub 2}O{sub 3} as initially charged to the reactor, and both CeO{sub 2}-Al{sub 2}O{sub 3} mixtures after multicycle sulfidation-regeneration tests. The BET surface area of the Rhone-Poulenc CeO{sub 2} was about 20 times larger than the surface area of Molycorp CeO{sub 2} which explains differences in sulfidation performance reported earlier. Finally a more complete search of the literature for thermodynamic data for cerium compounds was carried out. It appears that the free energy of formation of CeO{sub 2} as a function of temperature is well defined.

  14. Adsorption and Ultrasound-Assisted Sorbent Regeneration

    SciTech Connect

    Yuhe Wang; Liping Ma; Ralph T. Yang

    2006-09-30

    This work was conducted for the department of Energy. In this work, we developed a class of new sorbents that were highly sulfur selective and had high sulfur capacities. The study consisted of two sections. Development of the new sorbents is described in Section 1, and Section was a fundamental study, conducted for a better understanding for desulfurization of jet fuels. More details of the results are given blow separately for the two sections.

  15. Development of novel copper-based sorbents for hot-gas cleanup. [Quarterly] technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    Abbasian, J.; Hill, A.H.; Wangerow, J.R.; Flytzani-Stephanopoulos, M.; Bo, L.; Patel, C.

    1992-08-01

    The objective of this investigation is to evaluate several novel copper-based binary oxides for their suitability as regenerable sorbents for hot gas cleanup application in the temperature range of 650{degrees} to 850{degrees}C. To achieve this objective, several novel copper-based binary oxide sorbents will be prepared. Experimental tests will be conducted at ambient pressure to determine the stability, sulfidation capacity, regenerability, and sulfidation kinetics of the novel sorbents. Tests will also be conducted at high pressure for the determination of the sulfidation reactivity, regenerability, and durability of the sorbents. The attrition characteristics of the sorbents will also be determined.

  16. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report 11, April 1992--June 1992

    SciTech Connect

    Harrison, D.P.

    1992-08-01

    This research project is investigating the technical feasibility of a high-temperature, high-pressure (HTHP) process for the bulk separation of CO{sub 2} from coal-derived gas. Phase I research, which utilized an electrobalance reactor, was completed during the previous quarter and final experimental results have been reported. Phase II research involves a switch from the electrobalance reactor to a laboratory-scale fixed-bed reactor having feed and product gas analysis capability. Initial effort during Phase II has been limited to project planning including the design and construction of the fixed-bed reactor, developing specifications for gas analysis, and ordering the gas chromatograph system. These activities are described in the present report.

  17. Zirconia-silica based mesoporous desulfurization adsorbents

    NASA Astrophysics Data System (ADS)

    Palomino, Jessica M.; Tran, Dat T.; Kareh, Ana R.; Miller, Christopher A.; Gardner, Joshua M. V.; Dong, Hong; Oliver, Scott R. J.

    2015-03-01

    We report a series of mesoporous silicate sorbent materials templated by long-chain primary alkylamines that display record level of desulfurization of the jet fuel JP-8. Pure silica frameworks and those with a Si:Zr synthesis molar ratio ranging from 44:1 to 11:1 were investigated. The optimum sorbent was identified as dodecylamine-templated silica-zirconia synthesized from a gel with Si:Zr molar ratio of 15:1. With an optimized silver loading of 11 wt.%, a saturation adsorption capacity of 39.4 mgS g-1 and a silver efficiency of 1.21 molS mol Ag-1 were observed for JP-8. This sorbent displayed exceptional regenerability, maintaining 86% of its initial capacity in model fuel after solvent regeneration with diethyl ether. Low-cost, portable and reusable sorbents for the desulfurization of JP-8 jet fuel are needed to make solid oxide fuel cells (SOFCs) a reality for military power needs. SOFCs require ultra-low sulfur content fuel, which traditional desulfurization methods cannot achieve.

  18. Low temperature SO{sub 2} removal with solid sorbents in a circulating fluidized bed absorber. Final report

    SciTech Connect

    Lee, S.K.; Keener, T.C.

    1994-10-10

    A novel flue gas desulfurization technology has been developed at the University of Cincinnati incorporating a circulating fluidized bed absorber (CFBA) reactor with dry sorbent. The main features of CFBA are high sorbent/gas mixing ratios, excellent heat and mass transfer characteristics, and the ability to recycle partially utilized sorbent. Subsequently, higher SO{sub 2} removal efficiencies with higher overall sorbent utilization can be realized compared with other dry sorbent injection scrubber systems.

  19. Aerogel sorbents

    DOEpatents

    Begag, Redouane; Rhine, Wendell E; Dong, Wenting

    2016-04-05

    The current invention describes methods and compositions of various sorbents based on aerogels of various silanes and their use as sorbent for carbon dioxide. Methods further provide for optimizing the compositions to increase the stability of the sorbents for prolonged use as carbon dioxide capture matrices.

  20. LIFAC sorbent injection desulfurization demonstration project

    SciTech Connect

    Not Available

    1991-01-01

    LIFAC combines upper-furnace limestone injection followed by post-furnace humidification in an activation reactor located between the air preheater and the ESP. The process produces a dry and stable waste product that is partially removed from the bottom of the activation reactor and partially removed at the ESP.

  1. LIFAC Sorbent Injection Desulfurization Demonstration Project

    SciTech Connect

    Not Available

    1991-01-01

    LIFAC combines upper-furnace limestone injection followed by post- furnace humidification in an activation reactor located between the air preheater and the ESP. The process produces a dry and stable waste product that is partially removed from the bottom of the activation reactor and partially removed at the ESP. In November 1990, after a ten (10) month negotiation period, LIFAC NA and the US DOE entered into a Cooperative Agreement for the design, construction, and demonstration of the LIFAC system. This report is the fifth Technical Progress Report covering the period October 1, 1991 through the end of December 1991. Due to the power plant's planned outage schedule, and the time needed for engineering, design and procurement of critical equipment, DOE and LIFAC NA agreed to execute the Design Phase of the project in August 1990, with DOE funding contingent upon final signing of the Cooperative Agreement.

  2. Desulfurization of hot fuel gas produced from high-chlorine Illinois coals. Technical report, March 1, 1992--May 31, 1992

    SciTech Connect

    O`Brien, W.S.; Gupta, R.P.

    1992-10-01

    New coal gasification processes are now being developed which can generate electricity with high thermal efficiency either in an integrated gasification combined cycle (IGCC) or in a fuel cell (MCFC). Both of these new coal-to-electricity pathways require that the coal-derived fuel gas be at a high temperature and be free of potential pollutants, such as sulfur compounds. Unfortunately, some high-sulfur Illinois coals also contain significant chlorine which converts into hydrogen chloride (HCl) in the coal-gas. This project investigates the effect of HCl, in concentrations typical of a gasifier fed by high-chlorine Illinois coals, on zinc-titanate sorbents that are currently being developed for H{sub 2}S and COS removal from hot coal gas. This study is designed to identify any deleterious changes in the sorbent caused by the HCI, both in absorptive operation and in the regeneration cycle, and will pave the way to modify the sorbent formulation or the process operating procedure to remove HCl along with the H{sub 2}S and COS from hot coal gas. This will negate any harmful consequences of utilizing high-chlorine Illinois coal in these processes. The work activity during the third quarter of this project involved the performance of the second block-set of experiments in the bench-scale fluidized-bed reactor. These experiments were designed to study the effect of HCl in the desulfurization of a low-Btu fuel gas. Nine single-cycle experiments were performed, at operating temperature of 538, 650, and 750{degrees}C, with HCl concentrations of 0, 200, and 800 ppMv. The presence of HCl in the coal gas significantly enhanced the desulfurization efficacy of the sorbent. A 10-cycle sulfidation-regeneration sequence is currently being performed at 650{degrees}C with 800 ppMv HCl in the simulated fuel gas to determine any adverse effects on the sorbent structure or its desulfurization capability.

  3. Effect of operating parameters and reactor structure on moderate temperature dry desulfurization

    SciTech Connect

    Jie Zhang; Changfu You; Haiying Qi; Bo Hou; Changhe Chen; Xuchang Xu

    2006-07-01

    A moderate temperature dry desulfurization process at 600-800 C was studied in a pilot-scale circulating fluidized bed flue gas desulfurization (CFB-FGD) experimental facility. The desulfurization efficiency was investigated for various operating parameters. Structural improvements in key parts of the CFB-FGD system, i.e., the cyclone separator and the distributor, were made to improve the desulfurization efficiency and flow resistance. The experimental results show that the desulfurization efficiency increased rapidly with increasing temperature above 600 C due to enhanced gas diffusion and the shift of the equilibrium for the carbonate reaction. The sorbent sulfated gradually after quick carbonation of the sorbent with a long particle residence time necessary to realize a high desulfurization ratio. A reduced solids concentration in the bed reduced the particle residence time and the desulfurization efficiency. A single-stage cyclone separator produced no improvement in the desulfurization efficiency compared with a two-stage cyclone separator. Compared with a wind cap distributor, a large hole distributor reduced the flow resistance which reduced the desulfurization efficiency due to the reduced bed pressure drop and worsened bed fluidization. The desulfurization efficiency can be improved by increasing the collection efficiency of fine particles to prolong their residence time and by improving the solids concentration distribution to increase the gas-solid contact surface area. 16 refs., 9 figs.

  4. Effect of operating parameters and reactor structure on moderate temperature dry desulfurization.

    PubMed

    Zhang, Jie; You, Changfu; Qi, Haiying; Hou, Bo; Chen, Changhe; Xu, Xuchang

    2006-07-01

    A moderate temperature dry desulfurization process at 600-800 degrees C was studied in a pilot-scale circulating fluidized bed flue gas desulfurization (CFB-FGD) experimental facility. The desulfurization efficiency was investigated for various operating parameters, such as bed temperature, CO2 concentration, and solids concentration. In addition, structural improvements in key parts of the CFB-FGD system, i.e., the cyclone separator and the distributor, were made to improve the desulfurization efficiency and flow resistance. The experimental results show that the desulfurization efficiency increased rapidly with increasing temperature above 600 degrees C due to enhanced gas diffusion and the shift of the equilibrium for the carbonate reaction. The sorbent sulfated gradually after quick carbonation of the sorbent with a long particle residence time necessary to realize a high desulfurization ratio. A reduced solids concentration in the bed reduced the particle residence time and the desulfurization efficiency. A single-stage cyclone separator produced no improvement in the desulfurization efficiency compared with a two-stage cyclone separator. Compared with a wind cap distributor, a large hole distributor reduced the flow resistance which reduced the desulfurization efficiency due to the reduced bed pressure drop and worsened bed fluidization. The desulfurization efficiency can be improved by increasing the collection efficiency of fine particles to prolong their residence time and by improving the solids concentration distribution to increase the gas-solid contact surface area. PMID:16856750

  5. Investigation and demonstration of dry carbon-based sorbent injection for mercury control. Quarterly technical report, July 1, 1996--September 31, 1996

    SciTech Connect

    Hunt, T.; Sjostrom, S.; Smith, J.

    1996-11-06

    The overall objective of this two phase program is to investigate the use of dry carbon-based sorbents for mercury control. This information is important to the utility industry in anticipation of pending regulations. During Phase I, a bench-scale field test device that can be configured as an electrostatic precipitator, a pulse-jet baghouse, or a reverse-gas baghouse has been designed, built and integrated with an existing pilot-scale facility at PSCo`s Comanche Station. Up to three candidate sorbents will be injected into the flue gas stream upstream of the test device to and mercury concentration measurements will be made to determine the mercury removal efficiency for each sorbent. During the Phase II effort, component integration for the most promising dry sorbent technology shall be tested at the 5000 acfm pilot-scale.

  6. Investigation on durability and reactivity of promising metal oxide sorbents during sulfidation and regeneration. Quarterly report, January 1 - March 31, 1996

    SciTech Connect

    1996-12-31

    Research activities and efforts of this research project were concentrated on conducting experiments on initial reaction rates of hydrogen sulfide with the formulated sorbents, and developing a reaction rate equation containing a reaction rate constant in terms of disappearance of H{sub 2}S, a reaction order with respect to hydrogen sulfide, and a reaction order with respect to the TU-24 metal oxide sorbent.

  7. Sorbent suppliers

    SciTech Connect

    Vedder, M.

    1994-03-01

    Sorbents are used to absorb or contain spilled and leaking chemicals, oils, lubricants and other process fluids. They are commonly used around the base of machinery in industrial applications, and in remediating oil spills on land and water. Sorbents are made from biodegradable, inorganic or synthetic materials. Organic materials include corn cobs, wood pulp, paper fiber and cotton. Inorganic materials include clay, perlite, expanded silicates and expanded mica. Synthetic sorbents are made from petroleum- or plastic-based materials such as polyurethane, polyethylene or polypropylene. Sorbents are available in a variety of forms, including pads, rolls, booms, pillows and loose particulate.

  8. Advanced low-temperature sorbents

    SciTech Connect

    Ayala, R.E.; Venkataramani, V.S.; Abbasian, J.; Hill, A.H.

    1995-12-01

    A number of promising technologies are currently being optimized for coal-based power generation, including the Integrated-Gasification Combined Cycle (IGCC) system. If IGCC is to be used successfully for power generation, an economic and efficient way must be found to remove the contaminants, particularly sulfur species, found in coal gas. Except for the hot gas desulfurization system, all major components of IGCC are commercially available or have been shown to meet system requirements. Over the last two decades, the U.S. Department of Energy/Morgantown Energy Technology Center (DOE/METC) has sponsored development of various configurations of high-temperature desulfurization systems including fixed-bed, moving-bed, transport-bed, and fluidized-bed systems. Because of their mode of operation and requirements for sorbent manufacturing, the fixed-bed systems can generally use the same materials as moving-bed configurations, i.e., pelletized or extruded sorbents, while fluidized-bed (circulating or bubbling configurations) and transport reactor configurations use materials generally described as agglomerated or granulated.The objective of this program is to remove hydrogen sulfides from coal gas using sorbent materials.

  9. CURRENT STATUS OF ADVACATE PROCESS FOR FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The following report discusses current bench- and pilot-plant advances in preparation of ADVAnced siliCATE (ADVACATE) calcium silicate sorbentsfor flue gas desulfurization. It also discusses current bench- and pilot-plant advances in sorbent preparation. Fly ash was ground in a l...

  10. ADVANCED SULFUR CONTROL CONCEPTS FOR HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    A. LOPEZ ORTIZ; D.P. HARRISON; F.R. GROVES; J.D. WHITE; S. ZHANG; W.-N. HUANG; Y. ZENG

    1998-10-31

    This research project examined the feasibility of a second generation high-temperature coal gas desulfurization process in which elemental sulfur is produced directly during the sorbent regeneration phase. Two concepts were evaluated experimentally. In the first, FeS was regenerated in a H2O-O2 mixture. Large fractions of the sulfur were liberated in elemental form when the H2O-O2 ratio was large. However, the mole percent of elemental sulfur in the product was always quite small (<<1%) and a process based on this concept was judged to be impractical because of the low temperature and high energy requirements associated with condensing the sulfur. The second concept involved desulfurization using CeO2 and regeneration of the sulfided sorbent, Ce2O2S, using SO2 to produce elemental sulfur directly. No significant side reactions were observed and the reaction was found to be quite rapid over the temperature range of 500°C to 700°C. Elemental sulfur concentrations (as S2) as large as 20 mol% were produced. Limitations associated with the cerium sorbent process are concentrated in the desulfurization phase. High temperature and highly reducing coal gas such as produced in the Shell gasification process are required if high sulfur removal efficiencies are to be achieved. For example, the equilibrium H2S concentration at 800°C from a Shell gas in contact with CeO2 is about 300 ppmv, well above the allowable IGCC specification. In this case, a two-stage desulfurization process using CeO2 for bulk H2S removal following by a zinc sorbent polishing step would be required. Under appropriate conditions, however, CeO2 can be reduced to non-stoichiometric CeOn (n<2) which has significantly greater affinity for H2S. Pre-breakthrough H2S concentrations in the range of 1 ppmv to 5 ppmv were measured in sulfidation tests using CeOn at 700°C in highly reducing gases, as measured by equilibrium O2 concentration, comparable to the Shell gas. Good sorbent durability was indicated in

  11. High-volume, high-value usage of Flue Gas Desulfurization (FGD) by-products in underground mines Phase 1: Laboratory investigations. Quarterly report, July 1994--September 1994

    SciTech Connect

    1994-12-01

    During the quarter a second series of samples were collected and partially characterized chemically and mineralogically. The samples were collected at the disposal site operated by Freeman United Coal Co. The second collection was necessary because of deterioration due to hydration of the original samples. A study of the hydration characteristics was completed during the quarter. Important reactions included the immediate formation of ettringite and portlandite. The hydration and transformation was found to be a slow process. A second phase of gypsum formation from ettringite deterioration was identified. The slow hydration of anhydrite with its resultant swell is a potential problem which will be addressed further. Geotechnical characterization, during the quarter included completion of the preliminary characterization, analysis of the findings, experimentation with sample preparation for the final characterization/mix design, and design of the final experimental program. The analysis of the coals collected during the core drilling and hydrologic planning were completed. Also during the quarter a meeting was held with representatives of the shotcrete industry to discuss transport systems for emplacement. The pros and cons of pneumatic and hydraulic systems were discussed and plans formulated for further investigations.

  12. Enhancing the use of coals by gas reburning-sorbent injection. Environmental monitoring quarterly report No. 9, July 1--September 30, 1992

    SciTech Connect

    Not Available

    1992-11-16

    This Clean Coal Technology project will demonstrate a combination of two developed technologies to reduce both NO{sub x} and SO{sub x} emissions: gas reburning and calcium based dry sorbent injection. The demonstrations will be conducted on two pre-NSPS utility boilers representative of the US boilers which contribute significantly to the inventory of acid rain precursor emissions: tangentially and cyclone fired units. Gas reburning is a combustion modification technique that consists of firing 80--85 percent of the fuel (corresponding to the total heat release) in the lower furnace. Reduction of NO{sub x} to molecular nitrogen (N{sub 2}) is accomplished via the downstream injection of the remaining fuel requirement in the form of natural gas (which also reduces the total SO{sub x} emissions). In a third stage, burnout air is injected at lower temperatures in the upper furnace to complete the combustion process without generating significant additional NO{sub x}. Dry sorbent injection consists of injecting calcium based sorbents (such as limestone, dolomite, or hydrated lime) into the combustion products. For sulfation of the sorbent to CaSO{sub 4}, an injection temperature of about 1230{degrees}C is optimum, but calcium-sulfur reactions can also take place at lower temperatures. Thus, the sorbent may be injected at different locations, such as with the burnout air, at the exit from the superheater, or into the ducting downstream of the air heater with H{sub 2}0 added for humidification. The calcium sulfate or sulfite products are collected together with unreacted sorbent fly ash by the electrostatic precipitator. The specific goal of this project is to demonstrate NO{sub x} and SO{sub x} emission reductions of 60 percent and 50 percent, respectively, on two coal fired utility boilers having the design characteristics mentioned above.

  13. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines - Phase I: Laboratory investigations. Quarterly report, October 1993--December 1993

    SciTech Connect

    Not Available

    1994-03-01

    This project proposes to use pneumatically or hydraulically emplaced dry-flue gas desulfurization (FGD) by-products to backfill the adits left by highwall mining. Backfilling highwall mine adits with dry-FGD materials is technically attractive. The use of an active highwall mine would allow the dry-FGD material to be brought in using the same transportation network used to move the coal out, eliminating the need to recreated the transportation infrastructure, thereby saving costs. Activities during the period included the negotiations leading to the final cooperative agreement for the project and the implementation of the necessary instruments at the University of Kentucky to administer the project. Early in the negotiations, a final agreement on a task structure was reached and a milestone plan was filed. A review was initiated of the original laboratory plan as presented in the proposal, and tentative modifications were developed. Selection of a mine site was made early; the Pleasant Valley mine in Greenup County was chosen. Several visits were made to the mine site to begin work on the hydrologic monitoring plan. The investigation of the types of permits needed to conduct the project was initiated. Considerations concerning the acceptance and implementation of technologies led to the choice of circulating fluidized bed ash as the primary material for the study. Finally, the membership of a Technical Advisory Committee for the study was assembled.

  14. Molecular biological enhancement of coal desulfurization: Cloning and expression of the sulfoxide/sulfone/sulfonate/sulfate genes in Pseudomonads and Thiobacillae. [Rhodococcus erythropolis, Thiobacillus acidophilus, Thiobacillus novellus

    SciTech Connect

    Krawiec, S.

    1992-01-01

    Research continues on desulfurization of coal using microorganisms. Topics reported on this quarter include: desulfurization with N1-36 (presumptively identified as Rhodochrous erythropolis), pulsed-field gel electrophoresis of chromosomal DNA's of Thiobacillus spp., and fresh isolates with the presumptive capacity to desulfurize dibenzothiophenes.

  15. High-volume, high-value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Phase 1 -- Laboratory Investigations. Quarterly report, January 1995--March 1995

    SciTech Connect

    1995-06-01

    The study of the kinetics of the mineral transformations which take place after the FGD materials are hydrated was continued this quarter (Task 2, Subtask 2.2). Based on X-ray diffraction data, the anhydrite was found to have essentially disappeared by the fifth day of the study, while gypsum was found to maximize in the first 14 days of the study. The relative abundance of ettringite increased throughout the period of observation (40 days). Ettringite was found to nucleate primarily on or near fly ash particles, while gypsum was found to be more mobile, readily filling in cracks and fractures. A second kinetic study was initiated during the period with an experimental setup which is similar to the current effort. The focus of this study will be to determine the effect of moisture conditions on the rate and types of mineralogical reactions which occur. Column leaching studies (Task 2, Subtask 2.4) on the ADM material were initiated during the quarter. Two columns were packed with fly ash and one with bottom ash. One of the columns was blanketed with CO{sub 2} (2.5%) to model the effects of soil gas on the leachate. The samples are being moisturized to model field conditions. Leachate analysis will be available during the next quarter. Work on the field site (Task 6) to establish background data for the demonstration continued. The proposed demonstration site at the Pleasant Valley mine was found to be displaying the effects of severe weathering. An alternate mine site will be explored.

  16. ADVANCED SORBENT DEVELOPMENT PROGRAM; DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS

    SciTech Connect

    AYALA, R E; VENKATARAMANI, V S

    1998-09-30

    The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 °C (900-1000 °F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.'s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 °C (650 °F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 °C (650-1000 °F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost

  17. ADVANCED SORBENT DEVELOPMENT PROGRAM DEVELOPMENT OF SORBENTS FOR MOVING-BED AND FLUIDIZED-BED APPLICATIONS

    SciTech Connect

    R.E Ayala; V.S. Venkataramani; Javad Abbasian; Rachid B. Slimane; Brett E. Williams; Minoo K. Zarnegar; James R. Wangerow; Andy H. Hill

    2000-03-31

    The integrated gasification combined cycle (IGCC) power system using high-temperature coal gas cleanup is one of the most promising advanced technologies for the production of electric power from coal in an environmentally acceptable manner. Unlike conventional low-temperature cleanup systems that require costly heat exchangers, high-temperature coal gas cleanup systems can be operated near 482-538 C (900-1000 F) or higher, conditions that are a closer match with the gasifier and turbine components in the IGCC system, thus resulting is a more efficient overall system. GE is developing a moving-bed, high-temperature desulfurization system for the IGCC power cycle in which zinc-based regenerable sorbents are currently being used as desulfurization sorbents. Zinc titanate and other proprietary zinc-based oxides are being considered as sorbents for use in the Clean Coal Technology Demonstration Program at Tampa Electric Co.'s (TECo) Polk Power Station. Under cold startup conditions at TECo, desulfurization and regeneration may be carried out at temperatures as low as 343 C (650 F), hence a versatile sorbent is desirable to perform over this wide temperature range. A key to success in the development of high-temperature desulfurization systems is the matching of sorbent properties for the selected process operating conditions, namely, sustainable desulfurization kinetics, high sulfur capacity, and mechanical durability over multiple cycles. Additionally, the sulfur species produced during regeneration of the sorbent must be in a form compatible with sulfur recovery systems, such as sulfuric acid or elemental sulfur processes. The overall objective of this program is to develop regenerable sorbents for hydrogen sulfide removal from coal-derived fuel gases in the temperature range 343-538 C (650-1000 F). Two categories of reactor configurations are being considered: moving-bed reactors and fluidized-bed (bubbling and circulating) reactors. In addition, a cost assessment

  18. Enhancing the use of coals by gas reburning-sorbent injection. Quarterly report no. 6, September 1, 1988--November 30, 1988

    SciTech Connect

    Not Available

    1988-12-22

    The objective of this project is to evaluate and demonstrate a cost effective emission control technology for acid rain precursors, oxides of nitrogen (NO{sub x}) and sulfur (SO{sub x}), on three coal fired utility boilers in Illinois. The units selected are representative of pre-NSPS design practices; tangential, wall, and cyclone fired. The specific objectives are to demonstrate reductions of 60 percent in NO{sub x} and 50 percent in SO{sub x} emissions, by a combination of two developed technologies, gas reburning (GR) and sorbent injection (SI). With GR, about 80--85 percent of the coal fuel is fired in the primary combustion zone. The balance of the fuel is added downstream as natural gas to create a slightly fuel rich environment in which NO{sub x} is converted to N{sub 2}. The combustion process is completed by overfire air addition. SO{sub x} emissions are reduced by injecting dry sorbents (usually calcium based) into the upper furnace, at the superheater exit or into the ducting following the air heater. The sorbents trap SO{sub x} as solid sulfates and sulfites, which are collected in the particulate control device.

  19. THE BIOCATALYTIC DESULFURIZATION PROJECT

    SciTech Connect

    Steven E. Bonde; David Nunn

    2003-01-01

    During the first quarter of the Biological Desulfurization project several activities were pursued. A project kickoff meeting was held at the Diversa facility in San Diego, CA. Activities that were in process before the meeting and begun afterwards by Diversa Corporation and Petro Star Inc. include: Technology transfer in the form of information generated by Enchira to Diversa, the purchase and installation of equipment by Diversa, development of synthetic methods and preparation of organo-sulfur substrates for use in determining enzyme activities, production of extract via Petro Star's CED process, detailed analysis of Petro Star Inc. diesel and CED extract, and several activities in molecular biology. Diversa Corporation, in the area of molecular biology, engaged in several activities in support of the task list of the contract. These included: construction of a genomic library; development and utilization of a sequence-based gene discovery effort; a parallel discovery approach based on functional expression of enzymes with the ability to oxidize organosulfur compounds. Biodesulfurization genes have already been identified and are being sequenced and subcloned for expression in heterologous biological hosts. Diversa has evaluated and adapted assays developed by Enchira used to assess the activities of DBT and DBTO{sub 2} monooxygenases. Finally, Diversa personnel have developed two novel selection/screen strategies for the improvement of biocatalyst strains by directed evolution.

  20. High-volume, high-value usage of flue gas desulfurization (FGD) by- products in underground mines: Phase 1, Laboratory investigations. Quarterly report, April--June 1995

    SciTech Connect

    1995-09-01

    The kinetics study which is investigating hydration reactions of the ADM by-product (Subtask 2.2) was continued this quarter. This study further aided in gaining information on mineral precipitation and dissolution reactions during hydration of the ADM materials. The information is of importance for a comprehensive understanding of the factors that control strength and long-term stability during aging of FGD materials. The decision was made by Addington, Inc., DOE, and the University of Kentucky that the originally selected mine site for the emplacement demonstration must be changed, mainly for safety reasons. Mine selection will be a priority for the next quarter (Jul--Sep, 1995). Another activity during this reporting period was related to Subtask 4.3, the selection and testing of the transport system for the FGD material. A laboratory-scale pneumatic emplacement test unit (ETU) for dry FGD materials was built at the CAER to generate data so that a final selection of the field demonstration technology can be made. A dry pneumatic system was chosen for laboratory testing because the equipment and expertise available at the CAER matched this sort of technology best. While the design of the laboratory system was based on shotcrete technology, the physical properties of the emplaced FGD material is expected to be similar for other transport techniques, either pneumatic or hydraulic. In other words, the selection of a dry pneumatic transport system for laboratory testing does not necessarily imply that a scaled-up version will be used for the field demonstration. The ETU is a convenient means of producing samples for subsequent chemical and physical testing by a representative emplacement technology. Ultimately, the field demonstration technology will be chosen based on the laboratory data and the suitability of locally available equipment.

  1. Flue gas desulfurization wastewater treatment primer

    SciTech Connect

    Higgins, T.E.; Sandy, A.T.; Givens, S.W.

    2009-03-15

    Purge water from a typical wet flue gas desulfurization system contains myriad chemical constituents and heavy metals whose mixture is determined by the fuel source and combustion products as well as the stack gas treatment process. A well-designed water treatment system can tolerate upstream fuel and sorbent arranged in just the right order to produce wastewater acceptable for discharge. This article presents state-of-the-art technologies for treating the waste water that is generated by wet FGD systems. 11 figs., 3 tabs.

  2. High volume-high value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 2 -- Field investigations. Quarterly report, January 1--March 31, 1998

    SciTech Connect

    1998-09-01

    The factors that control the strength of FBC ash grout were the focus of work during this quarter. Samples were prepared at different water contents and placed into cylindrical PVC molds. At specified curing intervals, the grout cylinders were subjected to unconfined compressive strength testing as per procedures described in previous reports. Chemical, mineralogical, and microscopical analyses were also conducted on the samples. It was found that higher curing temperatures significantly increase the strength gain rate of the FBC ash grout, in agreement with earlier results. As expected, water content also exerts a strong influence on the strength of the grout. The compressive strength data obtained for the laboratory-prepared samples are in excellent agreement with strength data obtained on grout placed in auger holes during the field demonstrations. The data also indicate that the field samples suffered negligible deterioration over the course of the curing period in the auger holes. Analysis of the laboratory prepared grout samples using XRD revealed a mineralogy similar to the field samples. A correspondence between ettringite abundance and compressive strength was observed only during grout curing. The formation of minerals such as ettringite is apparently a good indication that curing reactions are progressing and that the grout strength is increasing, but mineral distribution by itself does not explain or predict final strength. The microscopy data, in combination with geotechnical and XRD data, suggest that the strength of the grout is largely a function of the density of an amorphous (or finely crystalline) material that comprises the majority of the cured grout. Therefore, an increase in density of this material results in an increase in grout strength.

  3. Flue gas desulfurization: Physicochemical and biotechnological approaches

    SciTech Connect

    Pandey, R.A.; Biswas, R.; Chakrabarti, T.; Devotta, S.

    2005-07-01

    Various flue gas desulfurization processes - physicochemical, biological, and chemobiological - for the reduction of emission of SO{sub 2} with recovery of an economic by-product have been reviewed. The physicochemical processes have been categorized as 'once-through' and 'regenerable.' The prominent once-through technologies include wet and dry scrubbing. The wet scrubbing technologies include wet limestone, lime-inhibited oxidation, limestone forced oxidation, and magnesium-enhanced lime and sodium scrubbing. The dry scrubbing constitutes lime spray drying, furnace sorbent injection, economizer sorbent injection, duct sorbent injection, HYPAS sorbent injection, and circulating fluidized bed treatment process. The regenerable wet and dry processes include the Wellman Lord's process, citrate process, sodium carbonate eutectic process, magnesium oxide process, amine process, aqueous ammonia process, Berglau Forchung's process, and Shell's process. Besides these, the recently developed technologies such as the COBRA process, the OSCAR process, and the emerging biotechnological and chemobiological processes are also discussed. A detailed outline of the chemistry, the advantages and disadvantages, and the future research and development needs for each of these commercially viable processes is also discussed.

  4. HIGH EFFICIENCY DESULFURIZATION OF SYNTHESIS GAS

    SciTech Connect

    Kwang-Bok Yi; Anirban Mukherjee; Elizabeth J. Podlaha; Douglas P. Harrison

    2004-03-01

    Mixed metal oxides containing ceria and zirconia have been studied as high temperature desulfurization sorbents with the objective of achieving the DOE Vision 21 target of 1 ppmv or less H{sub 2}S in the product gas. The research was justified by recent results in this laboratory that showed that reduced CeO{sub 2}, designated CeOn (1.5 < n < 2.0), is capable of achieving the 1 ppmv target in highly reducing gas atmospheres. The addition of ZrO{sub 2} has improved the performance of oxidation catalysts and three-way automotive catalysts containing CeO{sub 2}, and was postulated to have similar beneficial effects on CeO{sub 2} desulfurization sorbents. An electrochemical method for synthesizing CeO{sub 2}-ZrO{sub 2} mixtures was developed and the products were characterized by XRD and TEM during year 01. Nanocrystalline particles having a diameter of about 5 nm and containing from approximately 10 mol% to 80 mol% ZrO{sub 2} were prepared. XRD analysis showed the product to be a solid solution at low ZrO{sub 2} contents with a separate ZrO{sub 2} phase emerging at higher ZrO{sub 2} levels. Unfortunately, the quantity of CeO{sub 2}-ZrO{sub 2} that could be prepared electrochemically was too small to permit desulfurization testing. Also during year 01 a laboratory-scale fixed-bed reactor was constructed for desulfurization testing. All components of the reactor and analytical systems that were exposed to low concentrations of H{sub 2}S were constructed of quartz, Teflon, or silcosteel. Reactor product gas composition as a function of time was determined using a Varian 3800 gas chromatograph equipped with a pulsed flame photometric detector (PFPD) for measuring low H{sub 2}S concentrations from approximately 0.1 to 10 ppmv, and a thermal conductivity detector (TCD) for higher concentrations of H{sub 2}S. Larger quantities of CeO{sub 2}-ZrO{sub 2} mixtures from other sources, including mixtures prepared in this laboratory using a coprecipitation procedure, were obtained

  5. FLUE GAS DESULFURIZATION INFORMATION SYSTEM (FGDIS) DATA BASE USER'S MANUAL

    EPA Science Inventory

    The document is a user's manual and reference book/primer for Flue Gas Desulfurization Information System (FGDIS) users and recipients of the quarterly Utility FGD Survey. Part I, interactive computer procedures for the FGDIS, addresses the use of and terminology related to the u...

  6. Study on the stability of sorbents removing H{sub 2}S from hot coal gas

    SciTech Connect

    Li-Ping Chang; Zong-You Zhang; Xiu-Rong Ren; Fan Li; Ke-Chang Xie

    2009-01-15

    Mixed metal oxide containing iron with the high-sulfur capacity and reactivity is considered as one of the most favorable sorbents for desulfurization in hot gas. The stability and life of iron-based sorbents are the main challenges for the hot gas cleanup techniques. Not only the effect of gas atmosphere but also the effect of ZnO and MgO on the stability of iron-based sorbent was studied in this work. The mechanism and factors influencing sorbent stability are discussed. The results showed that the coexistence of CO and H{sub 2} result in the instability of the zinc-iron-based sorbents. The reaction of carbon deposit is the crucial step affecting the stability of sorbent for hot gas desulfurization. ZnO in the sorbent is adverse to the physical stability of the iron-based sorbents. MgO in the sorbent hardly affects the physical stability of the iron-based sorbents but improves the capacity of removing the hydrogen sulfide from hot coal gas at 773 K. 12 refs., 8 figs., 5 tabs.

  7. Laboratory evaluation of high-temperature sulfur removal sorbents for direct coal-fired turbines: Final report

    SciTech Connect

    Newby, R.A.; DeZubay, E.A.; Chamberlin, R.M.

    1987-06-01

    Direct coal-fired turbine concepts currently being developed require substantial levels of sulfur removal from high-temperature gas streams. Calcium-based sorbents, limestones, dolomites, limes and lime hydrates, are capable of sulfur removal in direct coal-fired turbine combustor environments at temperature up to 1200/degree/C. Two types of desulfurizer processes are considered in this report using calcium- based sorbents: fluidized bed desulfurizer using coarse sorbent particles (300-1000 ..mu..m), and entrained desulfurizer using fine sorbent particles (1-40 ..mu..m). Small-scale laboratory tests were performed on a variety of calcium-based sorbents to determine the kinetics of sulfation and sulfidation over ranges of conditions applicable to both types of desulfurizer processes. Correlations are developed in the report for the effect of pressure; temperature, and particle size. Engineering models are also developed for both desulfurizer types that incorporate the laboratory reaction kinetics and predict potential commercial performance and performance trends. It is concluded that both desulfurizer concepts can be effective in direct coal-fired turbines, with calcium-to-sulfur molar feed ratios ranging from 1.5 to 3.0, if the correct calcium-based sorbent is selected, and if applicable design and operating conditions are identified. Both desulfurizer concepts have limitations and key development requirements, and site and fuel specific engineering assessment is required to select the best concept for a given combustor system. The influence of the desulfurizer concepts on turbine protection, through their influence on particle loading and alkali release must also be assessed. 51 refs., 73 figs., 9 tabs.

  8. Development of regenerable copper-based sorbents for hot gas cleanup: Final technical report, September 1, 1995--August 31, 1996

    SciTech Connect

    Abbasian, J.; Slimane, R.B.; Wangerow, J.R.

    1997-05-01

    The overall objective of this study was to determine the effectiveness of the copper-chromite sorbent (developed in previous ICCI-funded projects) for longer duration application under optimum conditions in the temperature range of 550{degrees}-650{degrees}C to minimize sorbent reduction and degradation during the cyclic process. Three (3) formulations of attrition resistant granules of the copper chromite sorbent (i.e., CuCr-10, CuCr-21, and CuCr-29) as well as one (1) copper chromite sorbent in pellet form (i.e., CuCr-36) were selected for cyclic desulfurization tests. The desulfurization and regeneration capabilities of the selected formulations as well as the effects of operating parameters were determined, to identify the {open_quotes}best{close_quotes} sorbent formulation and the optimum operating conditions. The durability of the {open_quotes}best{close_quotes} sorbent formulation was determined in {open_quotes}long-term{close_quotes} multicycle tests conducted at the optimum operating conditions. The attrition resistance of the selected formulations were determined and compared with those of other sorbents, including a limestone, a dolomite, and a commercial zinc titanate sorbent. The results obtained in this study indicate that, the CuCr-29 sorbent has excellent attrition resistance and desulfurization performance, which are far superior to the commercial zinc titanate sorbents. The optimum desulfurization temperature in terms of sorbent efficiency and utilization appears to be about 600{degrees}C. Sorbent regeneration at 750{degrees}C ensured complete conversion of the copper sulfide to oxide without sulfate formation or reactivity deterioration in subsequent cycles.

  9. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Not Available

    1990-08-22

    While developing dry sorbent duct injection flue gas desulfurization processes may offer significant improvement in capital cost and process simplicity compared to wet scrubbing systems, the economics of this technology can be improved significantly by an improvement in sorbent utilization. While a general understanding of the mechanism by which the sorbents operate is known, a much more detailed knowledge of reaction rate-controlling phenomena, the role of inherent reactivity, and mass transfer effects and their interaction in needed. Objectives of this project are threefold: 1. Mass transfer investigation--determine the controlling physical and chemical processes that limit sorbent utilization. In particular, determine whether mass transfer is a controlling factor in in-duct flue gas desulfurization and establish the relative contributions of gas- and liquid-phase mass transfer and inherent sorbent reactivity. 2. Field test support--evaluate various sorbents, operating conditions and process schemes to support large-scale field testings at Meredosia and Beverly. 3. Mass transfer enhancement--examine various techniques that will enable sorbent utilization rates of at least 75 percent to be achieved. Sorbents investigated were Ca(OH){sub 2}, Mississippi hydrate and Mississippi slaked lime. Epsom Salt was investigated as an additive. Agglomeration of Ca(OH){sub 2} solids was also investigated. 3 refs., 92 figs., 23 tabs.

  10. Low temperature SO{sub 2} removal with solid sorbents in a circulating fluidized bed absorber. Quarterly report, May 1--July 31, 1992

    SciTech Connect

    Lee, S.K.; Keener, T.C.

    1992-08-12

    The nozzle installed in the circulating fluidized bed absorber (CFBA) was slightly modified because of a technical difficulty in making the small holes less than 100 {mu}m. The holes were punctured with a very tiny drill bits in diameter of 275 {mu}m, and the number of holes were adjusted. The 951 TGA (Du Pont Co.) was also modified for the kinetic information on the hydration and sulfation of limes under low temperatures. The modified thermalgravimetric analyzer (TGA) includes a syringe in order to simulate the water sprayings in a CFBA. Water droplets through the needle attached to the syringe are added onto the lime sample in a TGA. Two discrete ranges of Dravo limes were prepared as solid sorbents for sulfation tests. One ranged between 1095 {mu}m (16 mesh) and 2380 {mu}m (8 mesh) in diameter and the other ranged between 595 {mu}m (30 mesh) and 1095 {mu}m (16 mesh). The experimental methods for kinetic studies with TGA and for CFBA operation were established through the pre-operation of CFBA.

  11. HIGH EFFICIENCY DESULFURIZATION OF SYNTHESIS GAS

    SciTech Connect

    Kwang-Bok Yi; Elizabeth J. Podlaha; Douglas P. Harrison

    2002-11-01

    Mixed metal oxides containing CeO{sub 2} and ZrO{sub 2} are being studied as high temperature desulfurization sorbents capable of achieving the DOE Vision 21 target of 1 ppmv or less H{sub 2}S. The research is justified by recent results in this laboratory that showed that reduced CeO{sub 2}, designated CeO{sub n} (1.5 < n < 2.0), is capable of achieving the 1 ppmv target in highly reducing gas atmospheres. The addition of ZrO{sub 2} has improved the performance of oxidation catalysts and three-way automotive catalysts containing CeO{sub 2}, and should have similar beneficial effects on CeO{sub 2} desulfurization sorbents. An electrochemical method for synthesizing CeO{sub 2}-ZrO{sub 2} was developed and the products were characterized by XRD and TEM during year 01. Nanocrystalline particles having a diameter of about 5 nm and containing from approximately 10 mol% to 80 mol% ZrO{sub 2} were prepared. XRD showed the product to be a solid solution at low ZrO{sub 2} contents with a separate ZrO{sub 2} phase emerging at higher ZrO{sub 2} levels. Unfortunately, the quantity of CeO{sub 2}-ZrO{sub 2} that could be prepared electrochemically was too small to permit full testing in our desulfurization reactor. Also during year 01 a laboratory-scale fixed-bed reactor was constructed for desulfurization testing. All components of the reactor and analytical systems that may be exposed to low concentrations of H{sub 2}S are constructed of quartz, Teflon, or silcosteel. Reactor product gas composition as a function of time is determined using a Varian 3800 gas chromatograph equipped with a pulsed flame photometric detector (PFPD) for measuring low H{sub 2}S concentrations ({approx}< 10 ppmv) and a thermal conductivity detector (TCD) for higher concentrations of H{sub 2}S. Larger quantities of CeO{sub 2}-ZrO{sub 2} mixtures from other sources, including mixtures prepared in this laboratory using a coprecipitation procedure, have been obtained. Characterization and desulfurization

  12. Anion-exchange resin-based desulfurization process

    SciTech Connect

    Sheth, A.C.; Dharmapurikar, R.

    1992-01-01

    Under DOE Grant No. DE-FG22-90PC90309, the University of Tennessee Space Institute (UTSI) is contracted to further develop its anion-exchange, resin-based desulfurization concept to desulfurize alkali metal sulfates. From environmental as well as economic viewpoints, it is necessary to remove soluble sulfates from the wastes created by flue gas desulfurization systems. In order to do this economically, a low-cost desulfurization process for spent sorbents is necessary. UTSI's anion-exchange resin-based desulfurization concept is believed to satisfy these requirements. During the reporting period, October 1, 1992--December 31, 1992, UTSI has completed the batch mode experiments to evaluate the performance enhancement effect caused by organic acids on the resin's exhaustion efficiency. At present, batch mode experiments are being conducted to locate the position of the CO[sub 3]= and SO[sub 4]= ions in the affinity chart, and also reviewing/assessing the ASPEN Code's capabilities for use in the development of the Best Process Schematic and related economics.

  13. MODELING OF SO2 REMOVAL IN SPRAY-DRYER FLUE-GAS DESULFURIZATION SYSTEM

    EPA Science Inventory

    The report presents a comprehensive mathematical model of the SO2 removal process in a spray-dryer flue-gas desulfurization system. Simultaneous evaporation of a sorbent droplet and absorption/reaction of SO2 in the droplet are described by the corresponding heat- and mass-transf...

  14. Integration and testing of hot desulfurization and entrained-flow gasification for power generation systems

    SciTech Connect

    Robin, A.M.; Kassman, J.S.; Leininger, T.F.; Wolfenbarger, J.K.; Wu, C.M.; Yang, P.P.

    1991-09-01

    This second Topical Report describes the work that was completed between January 1, 1989 and December 31, 1990 in a Cooperative Agreement between Texaco and the US Department of Energy that began on September 30, 1987. During the period that is covered in this report, the development and optimization of in-situ and external desulfurization processes were pursued. The research effort included bench scale testing, PDU scoping tests, process economic studies and advanced instrument testing. Two bench scale studies were performed at the Research Triangle Institute with zinc titanate sorbent to obtain data on its cycle life, sulfur capacity, durability and the effect of chlorides. These studies quantify sulfur capture during simulated air and oxygen-blown gasification for two zinc titanate formulations. Eight PDU runs for a total of 20 days of operation were conducted to evaluate the performance of candidate sorbents for both in-situ and external desulfurization. A total of 47 tests were completed with oxygen and air-blown gasification. Candidate sorbents included iron oxide for in-situ desulfurization and calcium based and mixed metal oxides for external desulfurization. Gasifier performance and sorbent sulfur capture are compared for both air-blown and oxygen-blown operation.

  15. Metal sulfide initiators for metal oxide sorbent regeneration

    DOEpatents

    Turk, Brian S.; Gupta, Raghubir P.

    1999-01-01

    A process of regenerating a sulfided sorbent is provided. According to the process of the invention, a substantial portion of the energy necessary to initiate the regeneration reaction is provided by the combustion of a particulate metal sulfide additive. In using the particulate metal sulfide additive, the oxygen-containing gas used to regenerate the sulfided sorbent can be fed to the regeneration zone without heating or at a lower temperature than used in conventional processes wherein the regeneration reaction is initiated only by heating the oxygen-containing. The particulate metal sulfide additive is preferably an inexpensive mineral ore such as iron pyrite which does not adversely affect the regeneration or corresponding desulfurization reactions. The invention further includes a sorbent composition comprising the particulate metal sulfide additive in admixture with an active metal oxide sorbent capable of removing one or more sulfur compounds from a sulfur-containing gas stream.

  16. Metal sulfide initiators for metal oxide sorbent regeneration

    DOEpatents

    Turk, Brian S.; Gupta, Raghubir P.

    2001-01-01

    A process of regenerating a sulfided sorbent is provided. According to the process of the invention, a substantial portion of the energy necessary to initiate the regeneration reaction is provided by the combustion of a particulate metal sulfide additive. In using the particulate metal sulfide additive, the oxygen-containing gas used to regenerate the sulfided sorbent can be fed to the regeneration zone without heating or at a lower temperature than used in conventional processes wherein the regeneration reaction is initiated only by heating the oxygen-containing gas. The particulate metal sulfide additive is preferably an inexpensive mineral ore such as iron pyrite which does not adversely affect the regeneration or corresponding desulfurization reactions. The invention further includes a sorbent composition comprising the particulate metal sulfide additive in admixture with an active metal oxide sorbent capable of removing one or more sulfur compounds from a sulfur-containing gas stream.

  17. Novel Sorbent to Clean Up Biogas for CHPs

    SciTech Connect

    Alptekin, Gökhan O.; Jayataman, Ambalavanan; Schaefer, Matthew; Ware, Michael; Hunt, Jennifer; Dobek, Frank

    2015-05-30

    In this project, TDA Research Inc. (TDA) has developed low-cost (on a per unit volume of gas processed basis), high-capacity expendable sorbents that can remove both the H2S and organic sulfur species in biogas to the ppb levels. The proposed sorbents will operate downstream of a bulk desulfurization system as a polishing bed to provide an essentially sulfur-free gas to a fuel cell (or any other application that needs a completely sulfur-free feed). Our sorbents use a highly dispersed mixed metal oxides active phase with desired modifiers prepared over on a mesoporous support. The support structure allows the large organic sulfur compounds (such as the diethyl sulfide and dipropyl sulfide phases with a large kinetic diameter) to enter the sorbent pores so that they can be adsorbed and removed from the gas stream.

  18. Metal sulfide initiators for metal oxide sorbent regeneration

    DOEpatents

    Turk, B.S.; Gupta, R.P.

    1999-06-22

    A process of regenerating a sulfided sorbent is provided. According to the process of the invention, a substantial portion of the energy necessary to initiate the regeneration reaction is provided by the combustion of a particulate metal sulfide additive. In using the particulate metal sulfide additive, the oxygen-containing gas used to regenerate the sulfided sorbent can be fed to the regeneration zone without heating or at a lower temperature than used in conventional processes wherein the regeneration reaction is initiated only by heating the oxygen-containing gas. The particulate metal sulfide additive is preferably an inexpensive mineral ore such as iron pyrite which does not adversely affect the regeneration or corresponding desulfurization reactions. The invention further includes a sorbent composition comprising the particulate metal sulfide additive in admixture with an active metal oxide sorbent capable of removing one or more sulfur compounds from a sulfur-containing gas stream. 1 fig.

  19. Crude oil desulfurization

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Hsu, G. C.; Ernest, J. B. (Inventor)

    1982-01-01

    High sulfur crude oil is desulfurized by a low temperature (25-80 C.) chlorinolysis at ambient pressure in the absence of organic solvent or diluent but in the presence of water (water/oil=0.3) followed by a water and caustic wash to remove sulfur and chlorine containing reaction products. The process described can be practiced at a well site for the recovery of desulfurized oil used to generate steam for injection into the well for enhanced oil recovery.

  20. HIGH EFFICIENCY DESULFURIZATION OF SYNTHESIS GAS

    SciTech Connect

    Kwang-Bok Yi; Elizabeth J. Podlaha; Douglas P. Harrison

    2003-11-01

    Mixed metal oxides containing CeO{sub 2} and ZrO{sub 2} are being studied as high temperature desulfurization sorbents capable of achieving the DOE Vision 21 target of 1 ppmv or less H{sub 2}S. The research is justified by recent results in this laboratory that showed that reduced CeO{sub 2}, designated CeOn (1.5 < n < 2.0), is capable of achieving the 1 ppmv target in highly reducing gas atmospheres. The addition of ZrO{sub 2} has improved the performance of oxidation catalysts and three-way automotive catalysts containing CeO{sub 2}, and should have similar beneficial effects on CeO{sub 2} desulfurization sorbents. An electrochemical method for synthesizing CeO{sub 2}-ZrO{sub 2} was developed and the products were characterized by XRD and TEM during year 01. Nanocrystalline particles having a diameter of about 5 nm and containing from approximately 10 mol% to 80 mol% ZrO{sub 2} were prepared. XRD analysis showed the product to be a solid solution at low ZrO{sub 2} contents with a separate ZrO{sub 2} phase emerging at higher ZrO{sub 2} levels. Unfortunately, the quantity of CeO{sub 2}-ZrO{sub 2} that could be prepared electrochemically was too small to permit full desulfurization testing. Also during year 01 a laboratory-scale fixed-bed reactor was constructed for desulfurization testing. All components of the reactor and analytical systems that may be exposed to low concentrations of H{sub 2}S are constructed of quartz, Teflon, or silcosteel. Reactor product gas composition as a function of time is determined using a Varian 3800 gas chromatograph equipped with a pulsed flame photometric detector (PFPD) for measuring low H{sub 2}S concentrations (<{approx}10 ppmv) and a thermal conductivity detector (TCD) for higher concentrations of H{sub 2}S. Larger quantities of CeO{sub 2}-ZrO{sub 2} mixtures from other sources, including mixtures prepared in this laboratory using a coprecipitation procedure, have been obtained. Much of the work during year 02 consisted of

  1. HIGH EFFICIENCY DESULFURIZATION OF SYNTHESIS GAS

    SciTech Connect

    Anirban Mukherjee; Kwang-Bok Yi; Elizabeth J. Podlaha; Douglas P. Harrison

    2001-11-01

    Mixed metal oxides containing CeO{sub 2} and ZrO{sub 2} are being studied as high temperature desulfurization sorbents capable of achieving the DOE Vision 21 target of 1 ppmv of less H{sub 2}S. The research is justified by recent results in this laboratory that showed that reduced CeO{sub 2}, designated CeO{sub n} (1.5 < n < 2.0), is capable of achieving the 1 ppmv target in highly reducing gas atmospheres. The addition of ZrO{sub 2} has improved the performance of oxidation catalysts and three-way automotive catalysts containing CeO{sub 2}, and should have similar beneficial effects on CeO{sub 2} desulfurization sorbents. An electrochemical method for synthesizing CeO{sub 2}-ZrO{sub 2} has been developed and the products have been characterized by XRD and TEM during year 01. Nanocrystalline particles having a diameter of about 5 nm and containing from approximately 10 mol% to 80 mol% ZrO{sub 2} have been prepared. XRD showed the product to be a solid solution at low ZrO{sub 2} contents with a separate ZrO{sub 2} phase emerging at higher ZrO{sub 2} levels. Phase separation did not occur when the solid solutions were heat treated at 700 C. A flow reactor system constructed of quartz and teflon has been constructed, and a gas chromatograph equipped with a pulsed flame photometric detector (PFPD) suitable for measuring sub-ppmv levels of H{sub 2}S has been purchased with LSU matching funds. Preliminary desulfurization tests using commercial CeO{sub 2} and CeO{sub 2}-ZrO{sub 2} in highly reducing gas compositions has confirmed that CeO{sub 2}-ZrO{sub 2} is more effective than CeO{sub 2} in removing H{sub 2}S. At 700 C the product H{sub 2}S concentration using CeO{sub 2}-ZrO{sub 2} sorbent was near the 0.1 ppmv PFPD detection limit during the prebreakthrough period.

  2. Pilot plant tests of Z-Sorb{trademark} sorbent

    SciTech Connect

    Greenwood, G.J.; Khare, G.P.; Kubicek, D.H.; Delzer, G.A.; Kinsinger, D.L.

    1995-06-01

    The objective of this work is to determine the long-term chemical reactivity and mechanical durability of Phillips Petroleum Company`s (PPCo`s) proprietary Z-Sorb{trademark} sorbent. Materials developed for fixed-, moving- and fluid bed desulfurization of coal derived gases at high pressure (5-20 atm) and moderate operating temperatures (600-1000{degrees}F) will be discussed.

  3. Effect of sorbent attrition on utilization. Final report

    SciTech Connect

    Keener, T.C.; Khang, S.J.; Li, G.

    1993-09-30

    The overall objective for 1992-1993 was to investigate ways of using chemical attrition to improve dolomitic sorbent utilization for duct injection processes. It is known that one of the primary mechanisms for poor sorbent utilization lies in the fact that the products of SO{sub 2}-sorbent reactions have such large molar volumes that they plug the pores necessary for SO{sub 2} to diffuse into the particle interior. Any method that may cause the fracture of used sorbent particles will thus expose fresh un-reacted surface of sorbent and result in available sorbent recovery. There are several mechanisms that may cause the breakage of particles. External mechanical stress may be exerted on a particle and cause particle fracture when it exceeds the cohesive forces to prevent the breakage. Heat and pressure can also induce particle fracture. In addition, chemical reaction is also a very important factor in leading to particle fracture. Among many sorbents currently used in desulfurization processes, dolomitic lime may be a good candidate for use in medium temperature duct injection. Dolomites are characterized by a large portion of magnesium (instead of high calcium) in the crystal structure of common limestones. Because of the special composition of dolomitic lime and its reactions with flue gas constituents under medium temperature duct injection conditions, a unique structure is formed for spent dolomitic particles that provides for the potential of recovering available sorbent just by hydration-induced particle fracture. By re-injecting the recovered sorbent, it is expected that a high sorbent utilization can be obtained.

  4. Recent advances in flue gas desulfurization technologies

    SciTech Connect

    Pan, Y.S.

    1991-01-01

    Recent advances in flue gas desulfurization (FGD) technologies are reported. The technological advances include conventional wet FGD system improvements, advanced wet FGD system development, spray dryer system operations, technologies for furnace sorbent injections, post-combustion dry technologies, combined SO{sub 2}/NO{sub x} technologies, and several emerging FGD technologies. In addition, progress of by-product utilization that affects the operating cost of FGD systems is described. Economics of some commercially available and nearly maturing FGD technologies is also discussed. The materials included in this report are obtained from technical presentations made through September 1990, at several national and international conferences. This report is intended to document current advances and status of various FGD technologies. 101 refs., 16 figs.

  5. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, Deborah A.; Farthing, George A.

    1998-08-18

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse.

  6. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, D.A.; Farthing, G.A.

    1998-08-18

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse. 5 figs.

  7. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, Deborah A.; Farthing, George A.

    1998-09-29

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse.

  8. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, D.A.; Farthing, G.A.

    1998-09-29

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse. 5 figs.

  9. Fluidized bed coal desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.

    1983-01-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  10. High-Temperature Desulfurization of Heavy Fuel-Derived Reformate Gas Streams for SOFC Applications

    NASA Technical Reports Server (NTRS)

    Flytzani-Stephanopoulos, Maria; Surgenor, Angela D.

    2007-01-01

    Desulfurization of the hot reformate gas produced by catalytic partial oxidation or autothermal reforming of heavy fuels, such as JP-8 and jet fuels, is required prior to using the gas in a solid oxide fuel cell (SOFC). Development of suitable sorbent materials involves the identification of sorbents with favorable sulfidation equilibria, good kinetics, and high structural stability and regenerability at the SOFC operating temperatures (650 to 800 C). Over the last two decades, a major barrier to the development of regenerable desulfurization sorbents has been the gradual loss of sorbent performance in cyclic sulfidation and regeneration at such high temperatures. Mixed oxide compositions based on ceria were examined in this work as regenerable sorbents in simulated reformate gas mixtures and temperatures greater than 650 C. Regeneration was carried out with dilute oxygen streams. We have shown that under oxidative regeneration conditions, high regeneration space velocities (greater than 80,000 h(sup -1)) can be used to suppress sulfate formation and shorten the total time required for sorbent regeneration. A major finding of this work is that the surface of ceria and lanthanan sorbents can be sulfided and regenerated completely, independent of the underlying bulk sorbent. This is due to reversible adsorption of H2S on the surface of these sorbents even at temperatures as high as 800 C. La-rich cerium oxide formulations are excellent for application to regenerative H2S removal from reformate gas streams at 650 to 800 C. These results create new opportunities for compact sorber/regenerator reactor designs to meet the requirements of solid oxide fuel cell systems at any scale.

  11. Development of advanced hot-gas desulfurization processes

    SciTech Connect

    Jothimurugesan, K.

    1999-04-26

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3% of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas. The effort during the reporting period has been devoted to development of optimized low-cost zinc-oxide-based sorbents for Sierra-Pacific. The sorbent surface were modified to prevent

  12. Handling, transport and dispersion of sorbent powder for in-furnace injection. Final report

    SciTech Connect

    Fan, Liang-Shih; Abou-Zeida, E.; Liang, Shu-Chien; Luo, Xukun

    1996-02-01

    The focus of this project is on sorbent injection technologies using dry, calcium-based sorbents for high-sulfur coal flue gas desulfurization. The goal is to provide research findings on handling, transport and dispersion of sorbent powder, aimed at improving SO{sub 2} (to at least 90%) removal and increasing sorbent utilization in a cost-effective fashion. With this goal, the purpose of this project is to investigate the fundamental aspects of powder technology relevant to the fine sorbent powders, and to provide means of improving sorbent performance through superior dispersion and reduced dispersed particle size. The fifth year`s project contains three phases, Phase I ``Characterization of Electrostatic Properties``, Phase II ``Cohesive Strength of Modified Sorbents``. and Phase III ``Modeling of Powder Dispersion``. Work under Phase I involves characterization of the sorbents in terms of their electrostatic properties. Phase II investigates the flow properties of several calcium-based sorbents under different handling and transporting conditions. In Phase III, experimental studies are performed to measure the sorbent powder size distribution in different apparatuses and under different conditions. The population balance model proposed in previous studies can reasonably simulate these experiment results. These three areas of investigations are discussed in this report.

  13. Desulfurization with a modified limestone formulation in an industrial CFBC boiler

    SciTech Connect

    Young Goo Park; Seung Ho Kim

    2006-02-01

    This work presents a practical result of experimental investigation of the limestone particle size effect on de-SOx from a circulating fluidized bed combustion (CFBC) boiler that burns domestic anthracite and is the first industrial scale in Korea. Because of combustion problems such as clinker formation, fine limestone has not been used as a desulfurization agent. The present test, however, showed that higher content (up to 50%) of the particles under 0.1 mm did not entail any malfunction in a modern CFBC system. In addition, the desulfurization efficiency was found to be comparable to the old mode of limestone sorbents. 17 refs., 4 figs., 3 tabs.

  14. Pressurized fluidized-bed hydroretorting of Eastern oil shales -- Sulfur control. Topical report for Subtask 3.1, In-bed sulfur capture tests; Subtask 3.2, Electrostatic desulfurization; Subtask 3.3, Microbial desulfurization and denitrification

    SciTech Connect

    Roberts, M.J.; Abbasian, J.; Akin, C.; Lau, F.S.; Maka, A.; Mensinger, M.C.; Punwani, D.V.; Rue, D.M.; Gidaspow, D.; Gupta, R.; Wasan, D.T.; Pfister, R.M.: Krieger, E.J.

    1992-05-01

    This topical report on ``Sulfur Control`` presents the results of work conducted by the Institute of Gas Technology (IGT), the Illinois Institute of Technology (IIT), and the Ohio State University (OSU) to develop three novel approaches for desulfurization that have shown good potential with coal and could be cost-effective for oil shales. These are (1) In-Bed Sulfur Capture using different sorbents (IGT), (2) Electrostatic Desulfurization (IIT), and (3) Microbial Desulfurization and Denitrification (OSU and IGT). The objective of the task on In-Bed Sulfur Capture was to determine the effectiveness of different sorbents (that is, limestone, calcined limestone, dolomite, and siderite) for capturing sulfur (as H{sub 2}S) in the reactor during hydroretorting. The objective of the task on Electrostatic Desulfurization was to determine the operating conditions necessary to achieve a high degree of sulfur removal and kerogen recovery in IIT`s electrostatic separator. The objectives of the task on Microbial Desulfurization and Denitrification were to (1) isolate microbial cultures and evaluate their ability to desulfurize and denitrify shale, (2) conduct laboratory-scale batch and continuous tests to improve and enhance microbial removal of these components, and (3) determine the effects of processing parameters, such as shale slurry concentration, solids settling characteristics, agitation rate, and pH on the process.

  15. Methods, systems, and devices for deep desulfurization of fuel gases

    DOEpatents

    Li, Liyu; King, David L.; Liu, Jun; Huo, Qisheng

    2012-04-17

    A highly effective and regenerable method, system and device that enables the desulfurization of warm fuel gases by passing these warm gasses over metal-based sorbents arranged in a mesoporous substrate. This technology will protect Fischer-Tropsch synthesis catalysts and other sulfur sensitive catalysts, without drastic cooling of the fuel gases. This invention can be utilized in a process either alone or alongside other separation processes, and allows the total sulfur in such a gas to be reduced to less than 500 ppb and in some instances as low as 50 ppb.

  16. A novel semidry flue gas desulfurization process with the magnetically fluidized bed reactor.

    PubMed

    Zhang, Qi; Gui, Keting

    2009-09-15

    The magnetically fluidized bed (MFB) was used as the reactor in a novel semidry flue gas desulfurization (FGD) process to achieve high desulfurization efficiency. Experiments in a laboratory-scale apparatus were conducted to reveal the effects of approach to adiabatic saturation temperature, Ca/S molar ratio and applied magnetic field intensity on SO(2) removal. Results showed that SO(2) removal efficiency can be obviously enhanced by decreasing approach to adiabatic saturation temperature, increasing Ca/S molar ratio, or increasing applied magnetic field intensity. At a magnetic field intensity of 300Oe and a Ca/S molar ratio of 1.0, the desulfurization efficiency (excluding desulfurization efficiency in the fabric filter) was over 80%, while spent sorbent appeared in the form of dry powder. With the SEM, XRD and EDX research, it can be found that the increase of DC magnetic field intensity can make the surface morphology on the surface of the ferromagnetic particles loose and enhance the oxidation of S(IV), hence reducing the liquid phase mass transfer resistance of the slurry droplets and increasing desulfurization reaction rate, respectively. Therefore, the desulfurization efficiency increased obviously with the increase of DC field intensity. PMID:19369002

  17. Adsorption and desorption of sulfur dioxide on novel adsorbents for flue gas desulfurization. Final report, September 1, 1994--February 29, 1996

    SciTech Connect

    Lin, Y.S.; Deng, S.G.

    1996-08-05

    A sol-gel granulation method was developed to prepare spherical {gamma}-alumina granular supports and supported CuO granular sorbents for flue gas desulfurization. The prepared {gamma}-alumina supported CuO sorbents exhibit desirable pore structure and excellent mechanical properties. The sorbents contain higher loading (30-40 wt. %) of CuO dispersed in the monolayer or sub-monolayer form, giving rise to a larger SO{sub 2} sorption capacity ({gt}20 wt.%) and a faster sorption rate as compared to similar sorbents reported in the literature. With these excellent sulfation and mechanical properties, the sol-gel derived {gamma}-alumina supported CuO granular sorbents offer great potential for use in the dry, regenerative flue gas desulfurization process. Research efforts were also made to prepare DAY zeolite supported sorbents with various CuO contents by the microwave and conventional thermal dispersion methods at different conditions. Monolayer or sub-monolayer coating of Cu(NO{sub 3})sub 2 or CuO was achieved on several DAY supported sorbents by the microwave heating method but not by the conventional thermal dispersion method. The DAY zeolite supported CuO sorbents prepared by the microwave heating method can adsorb up to 15 wt.% of SO{sub 2}. The results obtained have demonstrated the feasibility of effective preparation of zeolite supported CuO sorbents by the microwave heating method.

  18. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1991-05-16

    The overall objective of this program was to investigate the feasibility of an enzymatic desulfurization process specifically intended for organic sulfur removal from coal. Toward that end, a series of specific objectives were defined: (1) establish the feasibility of (bio)oxidative pretreatment followed by biochemical sulfate cleavage for representative sulfur-containing model compounds and coals using commercially-available enzymes; (2) investigate the potential for the isolation and selective use of enzyme preparations from coal-utilizing microbial systems for desulfurization of sulfur-containing model compounds and coals; and (3) develop a conceptual design and economic analysis of a process for enzymatic removal of organic sulfur from coal. Within the scope of this program, it was proposed to carry out a portion of each of these efforts concurrently. (VC)

  19. Flue gas desulfurization process

    SciTech Connect

    Korosy, L.B.; Senatore, P.J.

    1982-12-28

    A regenerative process for the desulfurization of gas containing from about 100 ppm to about 30 volume percent sulfur dioxide in which the gas is contacted at from about 15/sup 0/ to 80/sup 0/C with an about 0.1 molar to saturated aqueous solution of potassium citrate at a ph of from about 3 to 9 and the contacted solution is then heated to strip sulfur dioxide therefrom.

  20. Enzymatic desulfurization of coal

    SciTech Connect

    Marquis, J.K. . School of Medicine); Kitchell, J.P. )

    1988-10-07

    Our current efforts to develop clean coal technology, emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  1. Enzymatic desulfurization of coal

    SciTech Connect

    Marquis, J.K. . School of Medicine); Kitchell, J.P. )

    1988-12-15

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  2. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V. ); Marquis, J.K. . School of Medicine)

    1989-06-16

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes as well as commercially available enzymes. Our work is focused on the treatment of model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  3. Fluidized bed desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.; Kallvinskas, J. J. (Inventor)

    1985-01-01

    High sulfur content carbonaceous material, such as coal is desulfurized by continuous fluidized suspension in a reactor with chlorine gas, inert dechlorinating gas and hydrogen gas. A source of chlorine gas, a source of inert gas and a source of hydrogen gas are connected to the bottom inlet through a manifold and a heater. A flow controler operates servos in a manner to continuously and sequentially suspend coal in the three gases. The sulfur content is reduced at least 50% by the treatment.

  4. Coal Liquefaction desulfurization process

    DOEpatents

    Givens, Edwin N.

    1983-01-01

    In a solvent refined coal liquefaction process, more effective desulfurization of the high boiling point components is effected by first stripping the solvent-coal reacted slurry of lower boiling point components, particularly including hydrogen sulfide and low molecular weight sulfur compounds, and then reacting the slurry with a solid sulfur getter material, such as iron. The sulfur getter compound, with reacted sulfur included, is then removed with other solids in the slurry.

  5. Microbial desulfurization of coal

    NASA Technical Reports Server (NTRS)

    Dastoor, M. N.; Kalvinskas, J. J.

    1978-01-01

    Experiments indicate that several sulfur-oxidizing bacteria strains have been very efficient in desulfurizing coal. Process occurs at room temperature and does not require large capital investments of high energy inputs. Process may expand use of abundant reserves of high-sulfur bituminous coal, which is currently restricted due to environmental pollution. On practical scale, process may be integrated with modern coal-slurry transportation lines.

  6. Highly Attrition Resistant Zinc Oxide-Based Sorbents for H2S Removal by Spray Drying Technique

    SciTech Connect

    Ryu, C.K.; Lee, J.B.; Ahn, D.H.; Kim, J.J.; Yi, C.K.

    2002-09-19

    Primary issues for the fluidized-bed/transport reactor process are high attrition resistant sorbent, its high sorption capacity and regenerability, durability, and cost. The overall objective of this project is the development of a superior attrition resistant zinc oxide-based sorbent for hot gas cleanup in integrated coal gasification combined cycle (IGCC). Sorbents applicable to a fluidized-bed hot gas desulfurization process must have a high attrition resistance to withstand the fast solid circulation between a desulfurizer and a regenerator, fast kinetic reactions, and high sulfur sorption capacity. The oxidative regeneration of zinc-based sorbent usually initiated at greater than 600 C with highly exothermic nature causing deactivation of sorbent as well as complication of sulfidation process by side reaction. Focusing on solving the sorbent attrition and regenerability of zinc oxide-based sorbent, we have adapted multi-binder matrices and direct incorporation of regeneration promoter. The sorbent forming was done with a spray drying technique that is easily scalable to commercial quantity.

  7. Coal desulfurization with iron pentacarbonyl

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.

    1979-01-01

    Coal desulfurization with iron pentacarbonyl treatment under mild conditions removes up to eighty percent of organic sulfur. Preliminary tests on treatment process suggest it may be economical enough to encourage investigation of use for coal desulfurization. With mild operating conditions, process produces environmentally-acceptable clean coal at reasonable cost.

  8. Coal desulfurization by cyclonic whirl

    SciTech Connect

    Jianguo, Y.; Wenjun, Z.; Yuling, W.

    1999-07-01

    The crux of coal desulfurization is how to improve separation efficiency for 3--0.1mm materials. Cyclonic whirl produce centrifugal force and shearing force, heavy medium cyclone uses former, and cyclone flotation column uses both of them. A new system with heavy medium cyclone and cyclone flotation column is provided and testified to be very efficient in commercial desulfurization.

  9. Evaluation of sulfur-reducing microorganisms for organic desulfurization

    SciTech Connect

    Miller, K.W. . Dept. of Biological Sciences)

    1991-01-01

    Because a substantial portion of the sulfur in Illinois coal is organically bound sulfur, microbial desulfurization of sulfidic and thiophenic functionalities holds great potential for complementing pyritic sulfur removal. The release of H{sub 2}S from anaerobic systems such as the gut, sewage, and marine and freshwater sediments, is a common occurrence and the role of microorganisms in this process has long been recognized. The principal goals of our project are: to obtain anaerobic microbial cultures that produce H{sub 2}S from compounds representative of the organosulfur functionalities in coal; to optimize this activity; to evaluate the effectiveness of using these cultures to remove organic sulfur from Illinois coal. Our immediate objectives for this year are the following: To obtain additional cultures from coal mine waste and municipal sewage sludge, two environments previously unexplored by our laboratory; to continue optimizing activity in cultures that desulfurize model compounds, including identification of individual microbial species; to expand coal desulfurization experiments to include additional coals; and, to address the recently discovered problem of sulfide sorbing to coal. This quarter we report on the following: (1) desulfurization experiments with IBC-101; (2) quantitative experiments dealing with dibenzyldisulfide (DBDS) degradation in mixed cultures derived from petroleum wastes; (3) thiophene, dibenzothiophene (DBT), DBT sulfone, or phenyl sulfone as substrates for pure cultures of sulfate-reducing bacteria. 36 refs., 1 fig. 6 tabs.

  10. Characterization and optimization of sorbents utilized for emission control during coal gasification. Final report

    SciTech Connect

    Huque, Z.; Mei, D.; Zhou, J.

    1998-07-14

    To overcome the shortage of components required for high temperature operation required by current IGCC and PFBC systems, researchers recently have decided that the power systems can be optimized within an operation temperature range of 343 to 538 C. The findings of this research work support the use of iron oxides as an efficient, disposable hot gas desulfurization sorbent candidate to meet the temperature range of 343 to 538 C to further optimize its application for hot gas desulfurization. A parametric study was performed to characterize the controlling parameters dominating the absorption process of hydrogen sulfide by waste iron oxide as a sorbent alternative within a stringent environment with the use of simulated KRW reducing gas. The major parameters studied for hot gas desulfurization with the use of waste iron oxide; mixed in coal ash and reacted with hot sulfurized gas; in hot gas stream include (1) dust cake permeability during heavy dust loading, (2) feasibility of dust cake removal with current back pulse cleaning technology, (3) the reaction temperature, (4) the space velocity of the gas stream. Based on the parametric testing performed on hot gas desulfurization and particulate filtration, the test results of this study indicate that the simultaneous operation of hot gas desulfurization and particulate filtration is feasible. The significant savings of capital investment, system operation and maintenance justify the use of iron oxides as an excellent candidate for hot gas cleanup.

  11. Development of advanced hot-gas desulfurization processes

    SciTech Connect

    Jothimurugesan, K.

    2000-04-17

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3 % of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas. The effort during the reporting period has been devoted to testing the FHR-32 sorbent. FHR-32 sorbent was tested for 50 cycles of sulfidation in a laboratory scale reactor.

  12. Regenerable solid imine sorbents

    DOEpatents

    Gray, McMahan; Champagne, Kenneth J.; Fauth, Daniel; Beckman, Eric

    2013-09-10

    Two new classes of amine-based sorbents are disclosed. The first class comprises new polymer-immobilized tertiary amine sorbents; the second class new polymer-bound amine sorbents. Both classes are tailored to facilitate removal of acid anhydrides, especially carbon dioxide (CO.sub.2), from effluent gases. The amines adsorb acid anhydrides in a 1:1 molar ratio. Both classes of amine sorbents adsorb in the temperature range from about 20.degree. C. upwards to 90.degree. C. and can be regenerated by heating upwards to 100.degree. C.

  13. Anion-exchange resin-based desulfurization process

    SciTech Connect

    Sheth, A.C.; Strevel, S.D.

    1991-01-01

    Under the current grant (FG22-90PC90309), the University of Tennessee Space Institute (UTSI) will carry out the necessary bench scale experiments to further develop it anion-exchange, resin-based desulfurization concept to desulfurize alkali metal sulfates. In particular, it is planned to screen commercially available resins and then carry out process optimization work with three selected resins. Further optimization of the resin regeneration step as well as evaluation of the effect of various performance enhancers will then be carried out with one selected resin. A process schematic, to be developed based on the bench scale results, will be used to estimate the related economics. Some limited scope testing will also be carried out using the spent-seed and sorbent materials obtained from both the coal-fired magnetohydrodynamics (MHD) and the in-duct sorbent injection pilot scale facilities. During this reporting period, 90% of the planned batch mode screening experiments for the eleven samples of candidate resins were completed. Preliminary evaluation of the resulting data is continuing in order to select a smaller number (3--4) of samples for screening in the fixed-bed setup. The installation of the semi-automated fixed-bed setup is about 70% complete and shakedown experiments will be started in 3--4 weeks. Progress made in relation to these activities is presented below. 2 figs., 3 tabs.

  14. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    Unknown

    2000-09-01

    The U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. Overall chemical reactions with Zn{sub 2}TiO{sub 4} during the desulfurization (sulfidation)-regeneration cycle are shown. The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO{sub 2}.

  15. Sol-gel auto-combustion synthesis of zinc ferrite for moderate temperature desulfurization

    SciTech Connect

    Rongjun Zhang; Jiejie Huang; Jiantao Zhao; Zhiqiang Sun; Yang Wang

    2007-09-15

    Zinc ferrite as a desulfurization sorbent with an average crystallite size of about 36 nm was synthesized by a sol-gel auto-combustion method. The precursor for the sorbent was a gel obtained from metal nitrates and citric acid by a sol process. The nitrate-citrate gel exhibits a self-propagating combustion behavior, and after combustion, it can transform into a nanosized spinel structured zinc ferrite directly. The prepared sorbent has a larger specific surface area and higher reactivity when compared with the sorbent achieved by a solid mixing method, and it could efficiently reduce the H{sub 2}S concentration from 6000 ppm to less than 2 ppm at a moderate temperature range. The sulfur capacity at 400{sup o}C reaches about 38.5 g of sulfur/100 g of sorbent, which corresponds to 96.4% of the theoretical value. The temperature programmed oxidation test for the sulfided sorbent shows that the most sulfur is desorbed before 500{sup o}C. XRD results confirm that the sulfided sample after exposure to a 5% O{sub 2}/N{sub 2} gas mixture at 500{sup o}C can be regenerated completely, which indicates that the regeneration temperature of the sorbent prepared by the sol-gel auto-combustion method could be greatly reduced. 40 refs., 10 figs., 2 tabs.

  16. Two-stage coal gasification and desulfurization apparatus

    DOEpatents

    Bissett, Larry A.; Strickland, Larry D.

    1991-01-01

    The present invention is directed to a system which effectively integrates a two-stage, fixed-bed coal gasification arrangement with hot fuel gas desulfurization of a first stream of fuel gas from a lower stage of the two-stage gasifier and the removal of sulfur from the sulfur sorbent regeneration gas utilized in the fuel-gas desulfurization process by burning a second stream of fuel gas from the upper stage of the gasifier in a combustion device in the presence of calcium-containing material. The second stream of fuel gas is taken from above the fixed bed in the coal gasifier and is laden with ammonia, tar and sulfur values. This second stream of fuel gas is burned in the presence of excess air to provide heat energy sufficient to effect a calcium-sulfur compound forming reaction between the calcium-containing material and sulfur values carried by the regeneration gas and the second stream of fuel gas. Any ammonia values present in the fuel gas are decomposed during the combustion of the fuel gas in the combustion chamber. The substantially sulfur-free products of combustion may then be combined with the desulfurized fuel gas for providing a combustible fluid utilized for driving a prime mover.

  17. Rice husk ash sorbent doped with copper for simultaneous removal of SO2 and NO: optimization study.

    PubMed

    Lau, Lee Chung; Lee, Keat Teong; Mohamed, Abdul Rahman

    2010-11-15

    In order to reduce the negative impact of coal utilization for energy generation, the pollutants present in the flue gas of coal combustion such as sulfur dioxide (SO(2)) and nitrogen oxide (NO) must be effectively removed before releasing to the atmosphere. Thus in this study, sorbent prepared from rice husk ash that is impregnated with copper is tested for simultaneous removal of SO(2) and NO from simulated flue gas. The effect of various sorbent preparation parameters; copper loading, RHA/CaO ratio, hydration period and NaOH concentration on the sorbent desulfurization/denitrification capacity was studied using Design-Expert Version 6.0.6 software. Specifically, Central Composite Design (CCD) coupled with Response Surface Method (RSM) was used. Significant individual parameters that affect the sorbent capacity are copper loading and NaOH concentration. Apart from that, interaction between the following parameters was also found to have significant effect; copper loading, RHA/CaO ratio and NaOH concentration. The optimum sorbent preparation condition for this study was found to be 3.06% CuO loading, RHA/CaO ratio of 1.41, 8.05 h of hydration period and NaOH concentration of 0.80 M. Sorbent characterization using SEM, XRD and surface area analysis were used to describe the effect of sorbent preparation parameters on the desulfurization/denitrification activity. PMID:20724075

  18. Carbon Dioxide Capture from Flue Gas Using Dry, Regenerable Sorbents

    SciTech Connect

    David A. Green; Thomas O. Nelson; Brian S. Turk; Paul D. Box; Andreas Weber; Raghubir P. Gupta

    2006-01-01

    This report describes research conducted between October 1, 2005, and December 31, 2005, on the use of dry regenerable sorbents for removal of carbon dioxide (CO{sub 2}) from flue gas from coal combustion. A field test was conducted to examine the extent to which RTI's supported sorbent can be regenerated in a heated, hollow screw conveyor. This field test was conducted at the facilities of a screw conveyor manufacturer. The sorbent was essentially completely regenerated during this test, as confirmed by thermal desorption and mass spectroscopy analysis of the regenerated sorbent. Little or no sorbent attrition was observed during 24 passes through the heated screw conveyor system. Three downflow contactor absorption tests were conducted using calcined sodium bicarbonate as the absorbent. Maximum carbon dioxide removals of 57 and 91% from simulated flue gas were observed at near ambient temperatures with water-saturated gas. These tests demonstrated that calcined sodium carbonate is not as effective at removing CO{sub 2} as are supported sorbents containing 10 to 15% sodium carbonate. Delivery of the hollow screw conveyor for the laboratory-scale sorbent regeneration system was delayed; however, construction of other components of this system continued during the quarter.

  19. Development of advanced hot-gas desulfurization processes

    SciTech Connect

    Jothimurugesan, K.

    1999-10-14

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3 % of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas The effort during the reporting period has been devoted to development of an advanced hot-gas process that can eliminate the problematic SO{sub 2} tail gas and yield elemental sulfur

  20. Integration and testing of hot desulfurization and entrained-flow gasification for power generation systems. Phase 2, Process optimization: Volume 1, Program summary and PDU operations

    SciTech Connect

    Robin, A.M.; Kassman, J.S.; Leininger, T.F.; Wolfenbarger, J.K.; Wu, C.M.; Yang, P.P.

    1991-09-01

    This second Topical Report describes the work that was completed between January 1, 1989 and December 31, 1990 in a Cooperative Agreement between Texaco and the US Department of Energy that began on September 30, 1987. During the period that is covered in this report, the development and optimization of in-situ and external desulfurization processes were pursued. The research effort included bench scale testing, PDU scoping tests, process economic studies and advanced instrument testing. Two bench scale studies were performed at the Research Triangle Institute with zinc titanate sorbent to obtain data on its cycle life, sulfur capacity, durability and the effect of chlorides. These studies quantify sulfur capture during simulated air and oxygen-blown gasification for two zinc titanate formulations. Eight PDU runs for a total of 20 days of operation were conducted to evaluate the performance of candidate sorbents for both in-situ and external desulfurization. A total of 47 tests were completed with oxygen and air-blown gasification. Candidate sorbents included iron oxide for in-situ desulfurization and calcium based and mixed metal oxides for external desulfurization. Gasifier performance and sorbent sulfur capture are compared for both air-blown and oxygen-blown operation.

  1. Irradiation pretreatment for coal desulfurization

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.

    1979-01-01

    Process using highly-penetrating nuclear radiation (Beta and Gamma radiation) from nuclear power plant radioactive waste to irradiate coal prior to conventional desulfurization procedures increases total extraction of sulfur.

  2. New regents for coal desulfurization

    SciTech Connect

    Buchanan, D.H.; Kalembasa, S.; Olson, D.; Wang, S.; Warfel, L.

    1991-01-01

    The primary goal of this project was development and exploration of potential new desulfurization reagents for the removal of organic sulfur'' from Illinois coals by mild chemical methods. Potential new desulfurization reagents were investigated using organic sulfur compounds of the types thought to be present in coals. Reagents included low-valent metal complexes based on nickel and on iron as well as possible Single Electron Transfer reagents. Soluble coal extracts served as second generation model compounds during this reagent development project.

  3. Mild pyrolysis of selectively oxidized coals. [Quarterly] technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    Hippo, E.J.; Palmer, S.R.

    1992-08-01

    The primary objective of this study is to investigate the removal organic sulfur from selectively oxidized Illinois coals using mild thermal/chemical processes. Work completed this quarter primarily concerned establishing the level of selective oxidation required for successful desulfurization in subsequent treatments. Many desulfurization reactions were performed on pretreated as well as unoxidized coal. The results obtained support the following new conclusions: (1) The extent of selective oxidation in the pretreatment step does not effect the level of desulfurization obtained by pyrolysis alone. However this factor was important in the desulfurization obtained with supercritical methanol (SCM)/base. (2) Up to 84% of the sulfur in the IBC 106 coal and 86% of the sulfur in the IBC 106 coal has been removed by combining selective oxidation and SCM/base reactions. (3) Most desulfurizations at 250{degree}C did not produce significant levels of desulfurization. However as the temperature was increased levels of desulfurization increased considerably. (4) Although aqueous base was successful in removing sulfur from both pretreated and untreated samples, the most pronounced desulfurizations were obtained for the untreated samples. This is explained primarily by the dissolution of pyrite in the untreated samples. (5) The best desulfurizations involved SCM and base. Possible synergistic interactions between the methanol and the base are suspected. (6) Overall, selective oxidation pretreatment always led to a lower sulfur product. The severity of desulfurization is reduced by selective oxidation pretreatment.

  4. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V. ); Marquis, J.K. . School of Medicine)

    1989-11-07

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to selectively catalyze oxidation at sulfur.

  5. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1990-03-23

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to perform this function.

  6. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1989-12-14

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds., In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to perform this function.

  7. The Biocatalytic Desulfurization Project

    SciTech Connect

    David Nunn; James Boltz; Philip M. DiGrazia; Larry Nace

    2006-03-03

    The material in this report summarizes the Diversa technical effort in development of a biocatalyst for the biodesulfurization of Petro Star diesel as well as an economic report of standalone and combined desulfurization options, prepared by Pelorus and Anvil, to support and inform the development of a commercially viable process. We will discuss goals of the projected as originally stated and their modification as guided by parallel efforts to evaluate commercialization economics and process parameters. We describe efforts to identify novel genes and hosts for the generation of an optimal biocatalyst, analysis of diesel fuels (untreated, chemically oxidized and hydrotreated) for organosulfur compound composition and directed evolution of enzymes central to the biodesulfurization pathway to optimize properties important for their use in a biocatalyst. Finally we will summarize the challenges and issues that are central to successful development of a viable biodesulfurization process.

  8. Carbon Dioxide Capture from Flue Gas Using Dry Regenerable Sorbents

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta; William J. McMichael; Thomas Nelson; Santosh Gangwal; Ya Liang; Tyler Moore; Margaret Williams; Douglas P. Harrison

    2004-09-30

    Laboratory studies were conducted to investigate dry, regenerable, alkali carbonate-based sorbents for the capture of CO{sub 2} from power plant flue gas. Electrobalance, fixed-bed and fluid-bed reactors were used to examine both the CO{sub 2} capture and sorbent regeneration phases of the process. Sodium carbonate-based sorbents (calcined sodium bicarbonate and calcined trona) were the primary focus of the testing. Supported sodium carbonate and potassium carbonate sorbents were also tested. Sodium carbonate reacts with CO{sub 2} and water vapor contained in flue gas at temperatures between 60 and 80 C to form sodium bicarbonate, or an intermediate salt (Wegscheider's salt). Thermal regeneration of this sorbent produces an off-gas containing equal molar quantities of CO{sub 2} and H{sub 2}O. The low temperature range in which the carbonation reaction takes place is suited to treatment of coal-derived flue gases following wet flue gas desulfurization processes, but limits the concentration of water vapor which is an essential reactant in the carbonation reaction. Sorbent regeneration in an atmosphere of CO{sub 2} and water vapor can be carried out at a temperature of 160 C or higher. Pure CO{sub 2} suitable for use or sequestration is available after condensation of the H{sub 2}O. Flue gas contaminants such as SO{sub 2} react irreversibly with the sorbent so that upstream desulfurization will be required when sulfur-containing fossil fuels are used. Approximately 90% CO{sub 2} capture from a simulated flue gas was achieved during the early stages of fixed-bed reactor tests using a nominal carbonation temperature of 60 C. Effectively complete sorbent carbonation is possible when the fixed-bed test is carried out to completion. No decrease in sorbent activity was noted in a 15-cycle test using the above carbonation conditions coupled with regeneration in pure CO{sub 2} at 160 C. Fluidized-bed reactor tests of up to five cycles were conducted. Carbonation of sodium

  9. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta; William J. McMichael; Thomas Nelson

    2004-11-01

    Laboratory studies were conducted to investigate dry, regenerable, alkali carbonate-based sorbents for the capture of CO{sub 2} from power plant flue gas. Electrobalance, fixed-bed and fluid-bed reactors were used to examine both the CO{sub 2} capture and sorbent regeneration phases of the process. Sodium carbonate-based sorbents (calcined sodium bicarbonate and calcined trona) were the primary focus of the testing. Supported sodium carbonate and potassium carbonate sorbents were also tested. Sodium carbonate reacts with CO{sub 2} and water vapor contained in flue gas at temperatures between 60 and 80 C to form sodium bicarbonate, or an intermediate salt (Wegscheider's salt). Thermal regeneration of this sorbent produces an off-gas containing equal molar quantities of CO{sub 2} and H{sub 2}O. The low temperature range in which the carbonation reaction takes place is suited to treatment of coal-derived flue gases following wet flue gas desulfurization processes, but limits the concentration of water vapor which is an essential reactant in the carbonation reaction. Sorbent regeneration in an atmosphere of CO{sub 2} and water vapor can be carried out at a temperature of 160 C or higher. Pure CO{sub 2} suitable for use or sequestration is available after condensation of the H{sub 2}O. Flue gas contaminants such as SO{sub 2} react irreversibly with the sorbent so that upstream desulfurization will be required when sulfur-containing fossil fuels are used. Approximately 90% CO{sub 2} capture from a simulated flue gas was achieved during the early stages of fixed-bed reactor tests using a nominal carbonation temperature of 60 C. Effectively complete sorbent carbonation is possible when the fixed-bed test is carried out to completion. No decrease in sorbent activity was noted in a 15-cycle test using the above carbonation conditions coupled with regeneration in pure CO{sub 2} at 160 C. Fluidized-bed reactor tests of up to five cycles were conducted. Carbonation of sodium

  10. Performance of Zn-Fe-Mn/MCM-48 sorbents for high temperature H2S removal and analysis of regeneration process

    NASA Astrophysics Data System (ADS)

    Huang, Z. B.; Liu, B. S.; Wang, F.; Amin, R.

    2015-10-01

    MCM-48 was synthesized using a rapid and facile process at room temperature. A series of 50%Zn-Fe-Mn/MCM-48 sorbents were prepared and their performance of hot coal gas desulfurization was investigated. High breakthrough sulfur capacity (13.2 g-S/100 g sorbent) and utilization (66.1%) of 50%1Zn2Fe2Mn/MCM-48 sorbent at 550 °C was achieved. The characterization results of XRD, BET, TPR and FT-IR revealed that MCM-48 had excellent thermal stability at less than 700 °C, ZnMn2O4 and (Mn, Zn)Fe2O4 were mainly active particles in fresh sorbents which were highly dispersed on support. The MCM-48 mesoporous structure remained intact after eight successive desulfurization/regeneration cycles. The regeneration process of 50%1Zn2Fe2Mn/MCM-48 sorbent was analyzed, it indicated that the breakthrough sulfur capacity decline of sorbent was due to the migration of Zn onto the sorbent surface and Zn accumulated on the surface and vaporized to the exterior from the surface. In the TPO test, the oxidation of Zn was different for 50%Zn/MCM-48 at 700 °C. It revealed that the temperature of regeneration for ZnO sorbent should be higher than 700 °C.

  11. Long Duration Sorbent Testbed

    NASA Technical Reports Server (NTRS)

    Howard, David F.; Knox, James C.; Long, David A.; Miller, Lee; Cmaric, Gregory; Thomas, John

    2016-01-01

    The Long Duration Sorbent Testbed (LDST) is a flight experiment demonstration designed to expose current and future candidate carbon dioxide removal system sorbents to an actual crewed space cabin environment to assess and compare sorption working capacity degradation resulting from long term operation. An analysis of sorbent materials returned to Earth after approximately one year of operation in the International Space Station's (ISS) Carbon Dioxide Removal Assembly (CDRA) indicated as much as a 70% loss of working capacity of the silica gel desiccant material at the extreme system inlet location, with a gradient of capacity loss down the bed. The primary science objective is to assess the degradation of potential sorbents for exploration class missions and ISS upgrades when operated in a true crewed space cabin environment. A secondary objective is to compare degradation of flight test to a ground test unit with contaminant dosing to determine applicability of ground testing.

  12. Production of elemental sulfur and methane from H{sub 2}S and CO{sub 2} derived from a coal desulfurization process. Quarterly technical progress report, January 1--March 31, 1996

    SciTech Connect

    Gong, S.Y.; Jiang, X.; Khang, S.J.; Keener, T.C.

    1996-12-31

    During the tenth quarter of the project, bench scale experiments were performed to investigate the adsorption ability of different kinds of materials within sulfur vapor environment. Four kinds of adsorbents have been tested. The experimental results indicated that activated carbon was the best of four adsorbents tested. In addition to the baseline tests, several designs of activated carbon feed system have been tested. Under an inert environment, bench scale experiments were performed to investigate the characteristics and efficiency of activated carbon passing through the Co-Mo-Alumina catalyst bed. The results showed that activated carbon powder could easily be transported through the catalytic bed. The adsorption process may be applicable to promote conversion of H{sub 2}S in the H{sub 2}S and CO{sub 2} reaction system.

  13. Molten iron oxysulfide as a superior sulfur sorbent. Final report, [September 1989--1993

    SciTech Connect

    Hepworth, M.T.

    1993-03-31

    The studies had as original objective the analysis of conditions for using liquid iron oxysulfide as a desulfuring agent during coal gasification. Ancillary was a comparison of iron oxysulfide with lime as sorbents under conditions where lime reacts with S-bearing gases to form Ca sulfate or sulfide. Primary thrust is to determine the thermodynamic requirements for desulfurization by iron additions (e.g., taconite concentrate) during combustion in gasifiers operating at high equivalence ratios. Thermodynamic analysis of lime-oxygen-sulfur system shows why lime is injected into burners under oxidizing conditions; reducing conditions forms CaS, requiring its removal, otherwise oxidation and release of S would occur. Iron as the oxysulfide liquid has a range of stability and can be used as a desulfurizing agent, if the burner/gasifier operates in a sufficiently reducing regime (high equivalence ratio); this operating range is given and is calculable for a coal composition, temperature, stoichiometry. High moisture or hydrogen contents of the coal yield a poorer degree of desulfurization. Kinetic tests on individual iron oxide particles on substrates or Pt cups with a TGA apparatus fail to predict reaction rates within a burner. Preliminary tests on the Dynamic Containment Burner with acetylene give some promise that this system can produce the proper conditions of coal gasification for use of added iron as a sulfur sorbent.

  14. Mercury removal sorbents

    DOEpatents

    Alptekin, Gokhan

    2016-03-29

    Sorbents and methods of using them for removing mercury from flue gases over a wide range of temperatures are disclosed. Sorbent materials of this invention comprise oxy- or hydroxyl-halogen (chlorides and bromides) of manganese, copper and calcium as the active phase for Hg.sup.0 oxidation, and are dispersed on a high surface porous supports. In addition to the powder activated carbons (PACs), this support material can be comprised of commercial ceramic supports such as silica (SiO.sub.2), alumina (Al.sub.2O.sub.3), zeolites and clays. The support material may also comprise of oxides of various metals such as iron, manganese, and calcium. The non-carbon sorbents of the invention can be easily injected into the flue gas and recovered in the Particulate Control Device (PCD) along with the fly ash without altering the properties of the by-product fly ash enabling its use as a cement additive. Sorbent materials of this invention effectively remove both elemental and oxidized forms of mercury from flue gases and can be used at elevated temperatures. The sorbent combines an oxidation catalyst and a sorbent in the same particle to both oxidize the mercury and then immobilize it.

  15. Enviropower hot gas desulfurization pilot

    SciTech Connect

    Ghazanfari, R.; Feher, G.; Konttinen, J.; Ghazanfari, R.; Lehtovaara, A.; Mojtahedi, W.

    1994-11-01

    The objectives of the project are to develop and demonstrate (1) hydrogen sulfide removal using regenerable zinc titanate sorbent in pressurized fluidized bed reactors, (2) recovery of the elemental sulfur from the tail-gas of the sorbent regenerator and (3) hot gas particulate removal system using ceramic candle filters. Results are presented on pilot plant design and testing and modeling efforts.

  16. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P. Gupta; William J. McMichael; Ya Liang; Douglas P. Harrison

    2003-01-01

    The objective of this project is to develop a simple and inexpensive process to separate CO{sub 2} as an essentially pure stream from a fossil fuel combustion system using a regenerable sorbent. The sorbents being investigated in this project are primarily alkali carbonates, and particularly sodium carbonate and potassium carbonate, which are converted to bicarbonates or intermediate salts through reaction with carbon dioxide and water vapor. Bicarbonates are regenerated to carbonates when heated, producing a nearly pure CO{sub 2} stream after condensation of water vapor. This quarter, electrobalance tests suggested that high calcination temperatures decrease the activity of sodium bicarbonate Grade 1 (SBC No.1) during subsequent carbonation cycles, but there is little or no progressive decrease in activity in successive cycles. SBC No.1 appears to be more active than SBC No.3. As expected, the presence of SO{sub 2} in simulated flue gas results in a progressive loss of sorbent capacity with increasing cycles. This is most likely due to an irreversible reaction to produce Na{sub 2}SO{sub 3}. This compound appears to be stable at calcination temperatures as high as 200 C. Tests of 40% supported potassium carbonate sorbent and plain support material suggest that some of the activity observed in tests of the supported sorbent may be due to adsorption by the support material rather than to carbonation of the sorbent.

  17. Production of elemental sulfur from H{sub 2}S and CO{sub 2} derived from a coal desulfurization process. Quarterly technical process report, April 1, 1994--June 30, 1994

    SciTech Connect

    Hu, Longsheng; Jiang, Xueyu; Khang, Soon-Jai

    1994-08-01

    During the third quarter of this project, by using the apparatus previously setup for preparation of catalysts, the CoO-MoO{sub 3}-Al{sub 2}O{sub 3} catalyst was prepared and the thermal stability of the catalyst was tested. Efforts were made on the calibration and the programming of the two column GC of a Perkin Elmer Gas Chromatograph. Column A was used for detecting sulfur related substances such as H{sub 2}S, COS and CS{sub 2}, and column B was for CO, CH{sub 4} and H{sub 2}. All of the GC standard curves were obtained. Non-catalytic experiments were carried out by using the packed bed reactor system with blank, filled only with quartz wool and Al{sub 2}O{sub 3} support for future reference. A modified new reactor was designed to quickly quench the reaction and to prohibit the occurrence of re-equilibration of reaction products. Further thermodynamic analyses for the reaction of H{sub 2}S and CO, were performed using the Stanjan method.

  18. THE BIOCATALYTIC DESULFURIZATION PROJECT

    SciTech Connect

    Steven E. Bonde; David Nunn

    2003-04-01

    Research activities in the second quarter have largely been a continuation of efforts previously described in the first quarterly report as well as a degree of redirection of effort as a result of discussions during the first quarterly meeting held in San Diego. Chemical synthesis efforts have been refined and are currently being used to support generation of substrates for evaluation and evolution of enzymes for their oxidation. Analysis of the sulfur species in Petro Star diesel, CED extract and refinement of the speciation data is nearly complete. Molecular biology efforts continue with the cloning, expression and characterization of the DszA and DszC proteins as well as the flavin reductases to support regeneration of the essential FMN cofactors. In addition, we have initiated an evolution effort for the extension and improvement of DszA enzyme activity using Diversa's Gene Site Saturation Mutagenesis (GSSM{trademark}) technology. To support the evolution effort as well as of characterization of enzyme activities on a variety of substrates, a high-throughput mass spectroscopy-based assay has been developed. Two selection/screen strategies for the discovery and evolution of biocatalyst enzyme have been developed and are being evaluated for performance using gene libraries constructed from known biodesulfurization strains and environmental libraries.

  19. Desulfurization apparatus and method

    SciTech Connect

    Rong, Charles; Jiang, Rongzhong; Chu, Deryn

    2013-06-18

    A method and system for desulfurization comprising first and second metal oxides; a walled enclosure having an inlet and an exhaust for the passage of gas to be treated; the first and second metal oxide being combinable with hydrogen sulfide to produce a reaction comprising a sulfide and water; the first metal oxide forming a first layer and the second metal oxide forming a second layer within the walled surroundings; the first and second layers being positioned so the first layer removes the bulk amount of the hydrogen sulfide from the treated gas prior to passage through the second layer, and the second layer removes substantially all of the remaining hydrogen sulfide from the treated gas; the first metal oxide producing a stoichiometrical capacity in excess of 500 mg sulfur/gram; the second metal oxide reacts with the hydrogen sulfide more favorably but has a stoichometrical capacity which is less than the first reactant; whereby the optimal amount by weight of the first and second metal oxides is achieved by utilizing two to three units by weight of the first metal oxide for every unit of the second metal oxide.

  20. Agricultural use of a flue gas desulfurization by-product

    SciTech Connect

    Nelson, S. Jr.; Dick, W.; Chen, L.

    1998-07-01

    Few, if any, economical alternatives exist for operators of small coal-fired boilers that require a flue-gas desulfurization system which does not generate wastes. A new duct-injection technology called Fluesorbent has been developed to help fill this gap. Fluesorbent FGD was intentionally designed so that the saturated SO{sub 2}-sorbent materials would be valuable solid amendments for agricultural or turf-grass land. Agricultural and turf grass studies recently commenced using spent Fluesorbent materials from an FGD pilot program at an Ohio power plant. In the first year of testing, alfalfa yields on field plots with the FGS by-products were approximately 250% greater than on plots with no treatment, and about 40% greater than on plots treated with an equivalent amount of agricultural lime. Because the FGD by-products contained trace elements from included fly ash, the chemical composition of the alfalfa was significantly improved.

  1. Agricultural use of a flue gas desulfurization by-product

    SciTech Connect

    Nelson, S. Jr.; Dick, W.; Chen, L.

    1998-04-01

    Few, if any, economical alternatives exist for operators of small coal-fired boilers that require a flue-gas desulfurization system which does not generate wastes. A new duct-injection technology called {open_quotes}Fluesorbent{close_quotes} has been developed to help fill this gap. Fluesorbent FGD was intentionally designed so that the saturated SO{sub 2}-sorbent materials would be valuable soil amendments for agricultural or turf-grass land. Agricultural and turf grass studies recently commenced using spent Fluesorbent materials from an FGD pilot program at an Ohio power plant. In the first year of testing, alfalfa yields on field plots with the FGD by-products were approximately 250% greater than on plots with no treatment, and about 40% greater than on plots treated with an equivalent amount of agricultural lime. Because the FGD by-products contained trace elements from included fly ash, the chemical composition of the alfalfa was significantly improved.

  2. Agricultural use of a flue gas desulfurization by-product

    SciTech Connect

    Dick, W.; Chen, L.; Nelson, S. Jr.

    1998-12-31

    Few, if any, economical alternatives exist for operators of small coal-fired boilers that require a flue-gas desulfurization system which does not generate wastes. A new duct-injection technology called Fluesorbent has been developed to help fill this gap. Fluesorbent FGD was intentionally designed so that the saturated SO{sub 2}-sorbent materials would be valuable soil amendments for agricultural or turf-grass land. Agricultural and turf grass studies recently commenced using spent Fluesorbent materials from an FGD pilot program at an Ohio power plant. In the first year of testing, alfalfa yields on field plots with the FGD by-products were approximately 250% greater than on plots with no treatment, and about 40% greater than on plots treated with an equivalent amount of agricultural lime. Because the FGD by-products contained trace elements from included fly ash, the chemical composition of the alfalfa was significantly improved. Detailed yield and chemical data are presented.

  3. High volume--high value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Phase 1: Laboratory Investigations. Quarterly report, January 1, 1996--March 31, 1996

    SciTech Connect

    Not Available

    1997-01-01

    The principal focus of the project during the quarter was the location of a suitable mine site for the field demonstration. The Ivy Creek Mine operated by the Costain Coal Co. was chosen for the study. The mine, located in Floyd County, Kentucky has an extensive body of environmentally relevant background information. Most importantly, it also has suitable strata of previously augered coal, as well as a mine plane which will allow access to emplaced FGD fill at a later date. A finite element analysis of the fill scenario for highwall mine adits, was also conducted to analyze the variation of stresses and displacements for this system due to backfilling of FGD materials. The engineering properties of the rock and the optimum mix proportioning of the FGD material (12% prehydrated FGD mix with 31 % water) were obtained from laboratory tests. The supporting effects of backfilled FGD mixtures appear after FGD mixtures get some stiffness, and the surrounding rocks deform sufficiently and squeeze into the backfilled highwall mine adits. The analyses show that for the case in question, after removal of the coal web, the displacement increases from 2.86 cm before backfilling to 3.31 cm. This slight increase in the roof displacement is within a reasonable range. According to the maximal principal failure criteria, the safety level of backfilled FGD mixture is evaluated by comparing the strength of FGD mixtures with the maximum compressive stress. The factor of safety calculated is much greater than 1.0 and it is concluded that, after backfilling, the coal pillar could be removed. Although original design guidance suggested 1000 psi unconfined compressive strength was required for the FGD material, it appears that much lower strength is acceptable. However, significant deformations are found to occur, and it would appear that material stiffness is the important parameter.

  4. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    Unknown

    1999-10-01

    The U.S. Department of Energy (DOE), Federal Energy Technology Center (FETC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2} TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. Overall chemical reactions with Zn{sub 2} TiO{sub 4} during the desulfurization (sulfidation)-regeneration cycle are shown below: Sulfidation: Zn{sub 2} TiO{sub 4} + 2H{sub 2}S {yields} 2ZnS + TiO{sub 2} + 2H{sub 2}O; Regeneration: 2ZnS + TiO{sub 2} + 3O{sub 2} {yields} Zn{sub 2} TiO{sub 4} + 2SO{sub 2} The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO{sub 2}.

  5. Long Duration Sorbent Testbed

    NASA Technical Reports Server (NTRS)

    Knox, James; Long, David; Miller, Lee; Thomas, John; Cmarik, Greg; Howard, David

    2016-01-01

    The LDST is a flight experiment demonstration designed to expose current and future candidate carbon dioxide removal system sorbents to an actual crewed space cabin environment to assess and compare sorption working capacity degradation resulting from long term operation. An analysis of sorbent materials returned to earth after approximately one year of operation in the International Space Station's (ISS) Carbon Dioxide Removal Assembly (CDRA) indicated as much as a 70% loss of working capacity of the silica gel desiccant material at the extreme system inlet location, with a gradient of capacity loss down the bed. The primary science objective is to assess the degradation of potential sorbents for exploration class missions and ISS upgrades when operated in a true crewed space cabin environment. A secondary objective is to compare degradation of flight test to a ground test unit with contaminant dosing to determine applicability of ground testing.

  6. Status of METC investigations of coal gas desulfurization at high temperature. [Zinc ferrite

    SciTech Connect

    Steinfeld, G.

    1984-03-01

    This report documents the continuing effort at the US Department of Energy/Morgantown Energy Technology Center (METC) to develop a hot-gas desulfurization process for coal-derived gas, primarily for application to molten carbonate fuel cells. Metal oxide sorbents were tested on lab-scale test equipment, and it was determined that scale-up of the process was warranted. A larger, skid-mounted test unit was therefore designed, constructed, and installed on a sidestream of the DOE/METC fixed-bed gasifier. A first series of tests was conducted during Gasifier Run 101. These tests served to shake down the test unit, and provide data on the performance of the test unit operating on coal-derived gas. Overall, the process operated well on fixed-bed, air-blown gasifier gas. Sulfur levels in exit dry gas were reduced to less than 10 ppM. Regeneration appears to restore the sulfur-removing capacity of the sorbent. Sorbent integrity was maintained during the test period, which incorporated three sulfidations. It is recommended that treatment of the regeneration offgas be investigated, and that testing and development of a system to reduce the sulfur in this gas to elemental sulfur be initiated. In addition, it is suggested that a multiple reactor system be planned for continuous operation, to allow for long-term tests of downstream users of desulfurized gas. 7 references, 18 figures, 9 tables.

  7. Technical description of parameters influencing the pH value of suspension absorbent used in flue gas desulfurization systems.

    PubMed

    Głomba, Michał

    2010-08-01

    As a result of the large limestone deposits available in Poland, the low cost of reagent acquisition for the largescale technological use and relatively well-documented processes of flue gas desulfurization (FGD) technologies based on limestone sorbent slurry, wet scrubbing desulfurization is a method of choice in Poland for flue gas treatment in energy production facilities, including power plants and industrial systems. The efficiency of FGD using the above method depends on several technological and kinetic parameters, particularly on the pH value of the sorbent (i.e., ground limestone suspended in water). Consequently, many studies in Poland and abroad address the impact of various parameters on the pH value of the sorbent suspension, such as the average diameter of sorbent particles (related to the limestone pulverization degree), sorbent quality (in terms of pure calcium carbonate [CaCO3] content of the sorbent material), stoichiometric surfeit of CaCO3 in relation to sulfur dioxide (SO2) absorbed from flue gas circulating in the absorption node, time of absorption slurry retention in the absorber tank, chlorine ion concentration in sorbent slurry, and concentration of dissolved metal salts (Na, K, Mg, Fe, Al, and others). This study discusses the results of laboratory-scale tests conducted to establish the effect of the above parameters on the pH value of limestone slurry circulating in the SO2 absorption node. On the basis of the test results, a correlation equation was postulated to help maintain the desirable pH value at the design phase of the wet FGD process. The postulated equation displays good coincidence between calculated pH values and those obtained using laboratory measurements. PMID:20842941

  8. Study on a novel semidry flue gas desulfurization with multifluid alkaline spray generator

    SciTech Connect

    Zhou, Y.G.; Zhang, M.C.; Wang, D.F.; Wang, L.

    2005-11-09

    The advantages and disadvantages of the typical semidry flue gas desulfurization (FGD) processes are analyzed, and a novel semidry FGD process with multifluid alkaline spray generator is first proposed to improve the colliding contact efficiency between sorbent particles and spray water droplets, and to form a large amount of aqueous lime slurry. The experimental results show that the colliding contact efficiency between lime particles and water droplets in the prefix alkaline spray generator may reach about 70%, which is significantly higher than the colliding contact efficiency of 25% in duct sorbent injection. The SO{sub 2} removal efficiency can reach 64.5% when the Ca/S molar ratio is 1.5, the approach to the saturation temperature is 10.3{sup o}C, and the flue gas residence time is 2.25 s. It is higher than that of in-duct sorbent injection under similar conditions, and the sorbent utilization is improved to 43%. Therefore, the FGD process with a prefix alkaline spray generator can greatly improve SO{sub 2} removal efficiency and sorbent utilization and it will be a new, simple and efficient semidry FGD process for industrial application in the future.

  9. Fixed bed testing of a molybdenum-promoted zinc titanate for hot gas desulfurization

    SciTech Connect

    Gasper-Galvin, L.D.; Mei, J.S.; Everitt, C.E.; Katta, S.

    1993-09-01

    The following conclusions were made, based upon this study of T-2535 molybdenum-promoted zinc titanate: (1) Results of the half-cycle sulfidation experiments showed that sorbent efficiency and capacity of this formulation of zinc titanate were weak functions of operating-bed temperature. Evidence of diffusion limitations on the sulfidation reaction were observed, particularly at superficial velocities greater than 30 cm/s (1 ft/s). Sorbent performance appeared to be affected by the concentration of reducing gases and/or water content of the simulated coal gas mixtures. Sorbent capacity and efficiency deteriorated during the first three cycles, but stabilized thereafter. (2) Sorbent spalling was observed and appeared to increase with sulfur loading. Possible causes of spalling may be attributed to the induced crystal lattice stresses due to the formation of ZnS and especially ZnSO{sub 4}, which have relative molar volumes that are approximately 1-1/2 and 3 times larger, respectively, than that of the original ZnO. (3) Based on these results, it is apparent that the molybdenum-promoted zinc titanate with Zn/Ti molar ratio of 1.91 may not be a suitable sorbent for hot gas desulfurization in the fixed bed reactor for the Pinon Pine project, due to problems with spalling and loss of reactivity during sulfidation/regeneration cycling.

  10. Space-filling polyhedral sorbents

    DOEpatents

    Haaland, Peter

    2016-06-21

    Solid sorbents, systems, and methods for pumping, storage, and purification of gases are disclosed. They derive from the dynamics of porous and free convection for specific gas/sorbent combinations and use space filling polyhedral microliths with facial aplanarities to produce sorbent arrays with interpenetrating interstitial manifolds of voids.

  11. Microbial stabilization of sulfur-laden sorbents. Final technical report, September 1, 1992--August 31, 1993

    SciTech Connect

    Miller, K.W.; Hillyer, D.

    1993-12-31

    Clean coal technologies that involve limestone for sulfur capture generate lime/limestone products laden with sulfur at various oxidation states. If sulfur is completely stabilized as sulfate, the spent sorbent is ready for commercial utilization as gypsum. However, the presence of reduced sulfur species requires additional processing. Thermal oxidation of reduced sulfur can result in undesirable release of SO{sub 2}. Microbial oxidation might provide an inexpensive and effective alternative. Sorbents laden with reduced forms of sulfur such as sulfide or sulfite can serve as growth substrates for sulfur-oxidizing bacteria, which convert all sulfur to sulfate. The goals of this project are the following: (1) to optimize conditions for sulfate generation from sulfide, thiosulfate, and sulfite; (2) to test and optimize the effectiveness of microbial processing on spent sorbents from flue gas desulfurization, coal gasification, and fluidized bed combustion; (3) to search for hyperalkalinophilic thiobacilli, which would be effective up to pH 11.

  12. Inorganic ion sorbent method

    DOEpatents

    Teter, David M.; Brady, Patrick V.; Krumhansl, James L.

    2007-07-17

    A process and medium for decontamination of water containing anionic species including arsenic and chromium, wherein compounds comprising divalent and trivalent metal oxides and sulfides are used to form surface complexes with contaminants under pH conditions within the range of potable water. In one embodiment natural and synthetic spinels and spinel-like materials are used as the sorbent substance.

  13. Inorganic ion sorbents

    DOEpatents

    Teter, David M.; Brady, Patrick V.; Krumhansl, James L.

    2006-10-17

    A process and medium for decontamination of water containing anionic species including arsenic and chromium, wherein compounds comprising divalent and trivalent metal oxides and sulfides are used to form surface complexes with contaminants under pH conditions within the range of potable water. In one embodiment natural and synthetic spinels and spinel-like materials are used as the sorbent substance.

  14. Handling, transport and dispersion of sorbent powder for in-furnace injection. Final report, September 1, 1993--August 31, 1994

    SciTech Connect

    Fan, L.S.; Abou-Zeida, E.; Liang, S.C.; Luo, Xukun

    1995-02-01

    The focus of this project is on sorbent injection technologies using dry, calcium-based sorbents for high-sulfur coal flue gas desulfurization. The goal is to provide research findings on handling, transport and dispersion of sorbent powder, aimed at improving SO{sub 2} (to at least 90%) removal and increasing sorbent utilization in a cost-effective fashion. The purpose of this project is to investigate the fundamental aspects of powder technology relevant to the fine sorbent powders, and to provide means of improving sorbent performance through superior dispersion and reduced dispersed particle size. This project is in two phases, Phase 1 ``Powder Characterization`` and Phase 2 ``Powder Mechanical Properties``. Phase 1 involves characterization of the sorbents in terms of their electrostatic properties. The triboelectric charging of powders are studied in detail by measuring sorbent charging as a function of material properties as well as transport conditions. A variety of sorbents are tested, including laboratory-made lignohydrates, calcite, dolomite, dolomitic hydrate and hydrated lime. The effects of transport tube material and gas properties, specifically humidity and velocity on the extent of sorbent charging are also investigated. A population balance model is developed to account for the particle size distribution for powder dispersion through gas-solid injection nozzles. The variations of the transition probability with the booster air velocities is examined. Simulation of particle size distributions under some operating conditions is conducted. Phase 2 investigates the flow properties of several calcium-based sorbents under different handling and transporting conditions. Effect of moisture content, as an important handling condition, on these properties is examined. Determined properties has been analyzed to study their effect on the transport and handling processes.

  15. Desulfurization of hot fuel gas produced from high-chlorine Illinois coals. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    O`Brien, W.S.; Gupta, R.P.

    1992-12-31

    In this project, simulated gasifier-product streams were contacted with the zinc titanate desulfurization sorbent in a bench-scale atmospheric fluidized-bed reactor at temperatures ranging from 538 to 750 {degree}C (1000 to 1382 {degree}F). The first set of experiments involved treating a medium-Btu fuel gas (simulating that of a ``Texaco`` oxygen-blown, entrained-bed gasifier) containing 1.4 percent H{sub 2}S and HCl concentrations of 0, 200, and 1500 ppmv. The second experimental set evaluated hot-gas desulfurization of a low-Btu fuel gas (simulating the product of the ``U-Gas`` air-blown gasifier), with HCl concentrations of 0, 200, and 800 ppmv. These operating conditions were typical of the gas-treatment requirements of gasifiers fueled by Illinois basin coals containing up to 0.6 percent chlorine. The results of the experiments at 538 and 650 {degree}C at all the HCl concentrations revealed no deleterious effects on the capability of the sorbent to remove H{sub 2}S from the fuel gas mixtures. In most cases, the presence of the HCl significantly enhanced the desulfurization reaction rate. Some zinc loss, however, was encountered in certain situations at 750 {degree}C when low-steam operating conditions were present. Also of interest, a portion of the incoming HCl was removed from the gas stream and was retained permanently by the sorbent. This behavior was examined in more detail in a limited set of experiments aimed at identifying ways to modify the sorbents composition so that the sorbent could act as a simultaneous desulfurization and dechlorination agent in the hot-gas cleanup process.

  16. Long-term testing of the zinc titanate for desulfurization of hot coal gas in a fluidized-bed reactor

    SciTech Connect

    Jain, S.C.; Gupta, R.; Gangwal, S.K.

    1993-12-31

    Research Triangle Institute (RTI) under contract to the US Department of Energy (DOE), Morgantown energy Technology Center has recently completed a long-term test consisting of 100 sulfidation-regeneration cycles on a zinc titanate material intended for use as a high-temperature, regenerable sorbent to desulfurize coal-derived gas. The primary motivation for this development is to generate a more economical, environmentally superior, and reliable process to purify the product gas of coal gasifiers for use in gas turbines and fuel cells. This zinc titanate formulation (designated as ZT-4 and containing Zn-to-Ti in a molar ratio of 1.5) exhibited the best overall performance in terms of chemical reactivity, sulfur capacity, regenerability, structural properties and, most importantly, the attrition resistance based on multicycle testing of a number of sorbent formulations in a bench scale fluidized-bed reactor. The conditions in the test were -- desulfurization temperature: 750C (1382F); pressure: 1.52 MPa (220 psia); coal gas: simulated Texaco entrained-bed oxygen-blown gasifier gas containing 12,000 ppmv of H{sub 2}S; superficial gas velocity: 15 cm/s (0.49 ft/s). The ZT-4 sorbent used in this test was prepared using a granulation technique and 500 g of the sorbent in the 100 to 300 microns particle diameter range were used in a 5.1-cm (2-inch) i.d. stainless steel reactor.

  17. THE BIOCATALYTIC DESULFURIZATION PROJECT

    SciTech Connect

    Scott Collins; David Nunn

    2003-10-01

    The analysis of Petro Star diesel sulfur species is complete and a report is attached. Further analytical efforts will concentrate on characterization of diesel fuel, hydrodesulfurized to varying degrees, in order to determine sulfur species that may be problematic to hydrogen treatment and represent potential target substrates for biodesulfurization in a combined HDS-BDS process. Quotes have been received and are being considered for the partial treatment of Petro Star Inc. marine diesel fuel. Direction of research is changing slightly; economic analysis of the hyphenated--BDSHDS, BDS-CED--has shown the highest probability of success to be with a BDS-HDS process where the biodesulfurization precedes hydrodesulfurization. Thus, the microorganisms will be tailored to focus on those compounds that tend to be recalcitrant to hydrodesulfurization and decrease the severity of the hydrodesulfurization step. A separate, detailed justification for this change is being prepared. Research activities have continued in the characterization of the desulfurization enzymes from multiple sources. Genes for all DszA, -B, -C and -D enzymes (and homologs) have been cloned and expressed. Activity determinations, on a variety of substituted benzothiophene and dibenzothiophene substrates, have been carried out and continue. In addition, chemical synthesis efforts have been carried out to generate additional substrates for analytical standards and activity determinations. The generation of a GSSM mutant library of the ''Rhodococcus IGTS8 dszA'' gene has been completed and development of protocols for a high throughput screen to expand substrate specificity are nearing completion. In an effort to obtain improved hosts as biocatalyst, one hundred-thirty ''Rhodococcus'' and related strains are being evaluated for growth characteristics and other criteria deemed important for an optimal biocatalyst strain. We have also begun an effort to generate derivatives of the entire IGTS8 BDS plasmid

  18. Desulfurization from Bauxite Water Slurry (BWS) Electrolysis

    NASA Astrophysics Data System (ADS)

    Gong, Xuzhong; Ge, Lan; Wang, Zhi; Zhuang, Siyuan; Wang, Yuhua; Ren, Lihui; Wang, Mingyong

    2016-02-01

    Feasibility of high-sulfur bauxite electrolysis desulfurization was examined using the electrochemical characterization, XRD, DTA, and FTIR. The cyclic voltammetry curves indicated that bauxite water slurry (BWS) electrolysis in NaOH system was controlled by diffusion. Additionally, the desulfurization effect of NaCl as the electrolyte was significantly better than that of NaOH as an electrolyte. As the stirring rate increased, the desulfurization ratio in NaCl system was not increased obviously, while the desulfurization ratio in NaOH system increased significantly, indicating further that electrolysis desulfurization in NaOH solution was controlled by diffusion. According to XRD, DTA, and FTIR analysis, the characteristic peaks of sulfur-containing phase in bauxite after electrolysis weakened or disappeared, indicating that the pyrite in bauxite was removed from electrolysis. Finally, the electrolytic desulfurization technology of bauxite was proposed based on the characteristics of BWS electrolysis.

  19. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir P. Gupta; William J. McMichael; Douglas P. Harrison; Ya Liang

    2002-01-01

    The objective of this project is to develop a simple, inexpensive process to separate CO{sub 2} as an essentially pure stream from a fossil fuel combustion system using a regenerable, sodium-based sorbent. The sorbent being used in this project is sodium carbonate which is converted to sodium bicarbonate, or ''baking soda,'' through reaction with carbon dioxide and water vapor. Sodium bicarbonate is regenerated to sodium carbonate when heated, producing a nearly pure CO{sub 2} stream after condensation of water vapor. This quarter, five cycle thermogravimetric tests were conducted at the Louisiana State University (LSU) with sodium bicarbonate Grade 3 (SBC{number_sign}3) which showed that carbonation activity declined slightly over 5 cycles following severe calcination conditions of 200 C in pure CO{sub 2}. Three different sets of calcination conditions were tested. Initial carbonation activity (as measured by extent of reaction in the first 25 minutes) was greatest subsequent to calcination at 120 C in He, slightly less subsequent to calcination in 80% CO{sub 2}/20% H{sub 2}O, and lowest subsequent to calcination in pure CO{sub 2} at 200 C. Differences in the extent of reaction after 150 minutes of carbonation, subsequent to calcination under the same conditions followed the same trend but were less significant. The differences between fractional carbonation under the three calcination conditions declined with increasing cycles. A preliminary fixed bed reactor test was also conducted at LSU. Following calcination, the sorbent removed approximately 19% of the CO{sub 2} in the simulated flue gas. CO{sub 2} evolved during subsequent calcination was consistent with an extent of carbonation of approximately 49%. Following successful testing of SBC{number_sign}3 sorbent at RTI reported in the last quarter, a two cycle fluidized bed reactor test was conducted with trona as the sorbent precursor, which was calcined to sodium carbonate. In the first carbonation cycle, CO

  20. Desulfurization of coal: Enhanced selectivity using phase transfer catalysts. Technical report, September 1--November 30, 1995

    SciTech Connect

    Palmer, S.R.; Hippo, E.J.

    1995-12-31

    Due to environmental problems related to the combustion of high sulfur Illinois coal, there continues to be interest in the development of viable pre-combustion desulfurization processes. Recent studies by the authors have obtained very good sulfur removals but the reagents that are used are too expensive. Use of cheaper reagents leads to a loss of desired coal properties. This study investigates the application of phase transfer catalysts to the selective oxidation of sulfur in coal using air and oxygen as oxidants. The phase transfer catalyst is expected to function as a selectivity moderator by permitting the use of milder reaction conditions than otherwise necessary. This would enhance the sulfur selectivity and help retain the heating value of the coal. The use of certain coal combustion wastes for desulfurization, and the application of cerium (IV) catalyzed air oxidations for selective sulfur oxidation are also being studied. If successful this project could lead to the rapid development of a commercially viable desulfurization process. This would significantly improve the marketability of Illinois coal. During this quarter aliquots of the IBC-101 coal have been ground to various particle sizes in an attempt to find the optimum physical pretreatment for mineral, especially pyrite, removal. Analysis of these various aliquots shows them to be representative of the original coal. In addition, preliminary desulfurization reactions using fly ash and scrubber sludges have been performed on an unoxidized IBC-101 sample. Results will be available next quarter. Also, SEM-EDAX analysis of the fly ash indicates that it contains oxides that have shown activity in base desulfurization reactions.

  1. Biocatalytic Desulfurization of Petroleum Fact Sheet

    SciTech Connect

    2003-07-01

    Biological desulfurization offers an attractive alternative to conventional treatments due to its mild operating conditions resulting in energy savings, greater sulfur removal, and higher selectivity.

  2. Modified clay sorbents

    DOEpatents

    Fogler, H. Scott; Srinivasan, Keeran R.

    1990-01-01

    A novel modified clay sorbent and method of treating industrial effluents to remove trace pollutants, such as dioxins, biphenyls, and polyaromatics such as benzo(a)pyrene and pentachlorophenol. The novel clay sorbent has a composite structure in which the interlayer space of an expandable clay, such as smectite, is filled with polyvalent or multivalent inorganic cations which forces weaker surfactant cations to locate on the surface of the clay in such an orientation that the resulting composite is hydrophilic in nature. A specific example is cetylpyridinium-hydroxy aluminum-montmorillonite. In certain embodiments, a non-expanding clay, such as kaolinite, is used and surfactant cations are necessarily located on an external surface of the clay. A specific example is cetylpyridinium-kaolinite.

  3. Coal desulfurization by aqueous chlorination

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Vasilakos, N.; Corcoran, W. H.; Grohmann, K.; Rohatgi, N. K. (Inventor)

    1982-01-01

    A method of desulfurizing coal is described in which chlorine gas is bubbled through an aqueous slurry of coal at low temperature below 130 degrees C., and at ambient pressure. Chlorinolysis converts both inorganic and organic sulfur components of coal into water soluble compounds which enter the aqueous suspending media. The media is separated after chlorinolysis and the coal dechlorinated at a temperature of from 300 C to 500 C to form a non-caking, low-sulfur coal product.

  4. Desulfurization of pure coal macerals

    SciTech Connect

    Hippo, E.J. ); Crelling, J.C. )

    1988-06-01

    The objectives of this study were to modify the present density gradient centrifugation (DGC) techniques for coal macerals to obtain 10-20 grams of target maceral concentrates and to determine the reactivity or ease of removing the organic sulfur in the various macerals with supercritical methanol extraction. Although the chemistry needed for this objective is not difficult, the accumulation of 10 to 20 gram quantities of ''pure'' petrographically verified single maceral concentrates has not been possible until now. The results of recent work have demonstrated that the individual macerals can be separated and verified. The accumulation of much larger quantities than have previously been separated was a problem that has been overcome by pre-concentrating target macerals at their density cut points. Supercritical fluid extraction of coals has previously been reported as a method in the production of liquid fuel products from coal under mild conditions and as a medium for selective desulfurization of coal. Alcohols are expected to exhibit greater solubility for polar organic molecules due to hydrogen bonding and dipole attractive forces, also providing the opportunity for chemical reactions during the extraction due to the nucleophilicity of the alcohol oxygen and the tendency to act as a hydrogen donor. In addition, enol rearrangements may play a role in desulfurization. As previously reported different supercritical reaction conditions produced different extents of desulfurization of coals (33.9 - 65.7%). These variable desulfurizations are probably a result of differences in extents of conversion of the pyritic sulfur (to various alteration products, such as pyrrhotite), as well as organic sulfur functionalities (thiophenol, sulfide, and thiopenes) to light gases such as dimethylsulfide, hydrogen sulfide, and methylmercaptons.

  5. Desulfurization of pure coal macerals

    SciTech Connect

    Hippo, E.J.; Crelling, J.C. )

    1988-01-01

    The objectives of this study were to modify the present density gradient centrifugation (DGC) techniques for coal macerals to obtain 10-20 grams of target maceral concentrates and to determine the reactivity or ease of removing the organic sulfur in the various macerals with supercritical methanol extraction. Although the chemistry needed for this objective is not difficult, the accumulation of 10 to 20 gram quantities of pure petrographically verified single maceral concentrates has not been possible until now. The results of recent work have demonstrated that the individual macerals can be separated and verified. The accumulation of much larger quantities than have previously been separated was a problem that has been overcome by pre-concentrating target macerals at their density cut points. Supercritical fluid extraction of coals has previously been reported as a method in the production of liquid fuel products from coal under mild conditions and as a medium for selective desulfurization of coal. Alcohols are expected to exhibit greater solubility for polar organic molecules due to hydrogen bonding and dipole attractive forces, also providing the opportunity for chemical reactions during the extraction due to the nucleophilicity of the alcohol oxygen and the tendency to act as a hydrogen donor. In addition, enol rearrangements may play a role in desulfurization. As previously reported different supercritical reaction conditions produced different extents of desulfurization of coals (33.9 - 65.7%). These variable desulfurizations are probably a result of differences in extents of conversion of the pyritic sulfur (to various alteration products, such as pyrrhotite), as well as organic sulfur functionalities (thiophenol, sulfide, and thiophenes) to light gases such as dimethylsulfide, hydrogen sulfide, and methylmercaptons.

  6. Investigation on durability and reactivity of promising metal oxide sorbents during sulifidation and regeneration: Technical progress report for July 1--September 30, 1996

    SciTech Connect

    Kwon, K.C.

    1996-11-01

    The main objectives of this research project during this quarter are to formulate metal oxide sorbents using various ingredients as well as formulation conditions, and test reactivity of formulated metal oxide sorbents with hydrogen sulfide for 120 seconds at 550{degrees}C, and develop a formula of a sorbent suitable for the removal of hydrogen sulfide from hot coal gases. Metal oxide sorbents were formulated with zinc oxide as an active sorbent ingredient, and titanium oxide as a supporting metal oxide. Various additives such as Al, Ce, Zr, Cu, Co, Ni, Mn, Cr and Ca were utilized to enhance sulfur-removal capacity of formulated metal oxide sorbents. The additives Cu and Co appear to enhance reactivity of sorbents in the reaction with wet hot hydrogen sulfide at 550{degrees}C. Durability of formulated sorbents appears to improve with kaolin binder in comparison with bentonite binder. Durability of formulated sorbents appears to improve with increased calcination durations. Reactivity of sorbents formulated with Co additive appears to decrease with increased calcination durations at the calcination temperature of 860{degrees}C. Reactivity of sorbents formulated with Cu additive appears to increase with calcination durations. Reactivity of sorbents formulated without additive appears to be independent of calcination durations.

  7. Numerical simulation of multiphase flow and collision humidification in the multifluid alkaline spray generator for a novel semidry flue gas desulfurization system

    SciTech Connect

    Zhou, Y.G.; Cao, W.C.; Wang, L.; Zhang, M.C.

    2008-07-15

    A hybrid Eulerian-Lagrangian model was developed to simulate gas-droplet-particle multiphase flow and the collision humidification between sorbent particles and spray droplets in the confined multifluid alkaline spray generator for a novel semidry flue gas desulfurization system. In this model, the motions of discrete phases were tracked simultaneously by using a stochastic trajectory approach, and a probability model of droplets catching particles was presented to judge whether sorbent particles were caught with direct simulation Monte Carlo method. Numerical humidification efficiency of sorbent particles is validated by the experimental one deduced from the measured desulfurization efficiency. The effects of flue gas flow rate, spray droplet diameter, sorbent particle diameter, and particle injection location on the humidification efficiency were optimized. Numerical results show that the collision humidification efficiency of sorbent particles increases significantly at the axial distance of 1.67 times the generator diameter from the nozzle tip and reaches 78.5% without recirculation flow in the alkaline spray generator when the ratio of flue gas mass flow rate to spray water mass flow rate is 6.7. Moreover, there is an optimal droplet diameter ranging from 125 to 150 {mu} m and an optimal particle injection location corresponding to the maximum humidification efficiency in this paper.

  8. Bench-Scale Testing of Attrition Resistant Moving Bed Sorbents

    SciTech Connect

    Swisher, J.H.; Gupta, R.P.

    1996-12-31

    Integrated Gasification Combined Cycle (IGCC) systems with cold-gas cleanup have now reached the early stages of commercialization. The foundation for this was successful completion of the Cool Water Coal Gasification Program several years ago. Destec Energy, Inc., a subsidiary of Dow Chemical Company, has a plant in operation in Louisiana, and the 2 Wabash River Plant in Indiana is now starting up. A similar plant based on the Shell gasification technology is operating in the Netherlands. In two new plants now under construction, the Tampa Electric Plant in Florida and the Sierra Pacific Power Plant in Nevada, incorporating hot-gas cleanup technology is desirable. Unfortunately, some nagging problems remain with both sulfur sorbent and particle filter technology that may result in the use of cold-gas, rather than hot-gas, cleanup in these plants. With sulfur sorbents, the main problems are with mechanical property degradation and/or loss of sulfur capacity over many sulfidation-regeneration cycles. The sorbents receiving the most attention are all zinc based. They include various zinc titanate formulations and proprietary materials developed by the U.S. Department of Energy/Morgantown Energy Technology Center (DOE/METC) staff and the Phillips Petroleum Company. The investigators on this project are now completing their third year of effort on a superstrong zinc titanate sorbent. Prior to this year, various formulations were prepared and evaluated for their potential use in fixed- and fluidized-bed hot-gas desulfurization systems. A unique feature, the reason for the high strength, is that the zinc titanate is contained in a matrix of titanium dioxide. Its crush strength is more than 6 times that prior investigators achieved.

  9. The role of chlorides and alkalis in high temperature coal gas desulfurization

    SciTech Connect

    Feitelberg, A.S.; Ayala, R.E.; Hurley, J.P.; Toman, D.

    1994-12-31

    Reusable zinc-based mixed-metal oxide sorbents are being developed for high temperature (1,000 F) coal gas desulfurization applications. Bench scale and pilot scale tests reveal that zinc-based sorbents chemisorb HCl present in low Btu fuel. Volatile chlorides (ZnCl{sub 2} and HCl) are released when the sorbents are regenerated in a higher-temperature oxidizing atmosphere. As a result of these chloride/sorbent interactions, solid ZnSO{sub 4} and ZnCl{sub 2} deposit in downstream process equipment and degrade process operability. The HCI concentration in coal gas can be reduced to about 1 ppmv with sodium bicarbonate, which decomposes in hot coal gas and reacts with HCl to form solid sodium chloride. Models and laboratory scale tests indicate these low HCl concentrations can be achieved with reasonable reactor sizes. Equilibrium calculations and pilot plant measurements show that contacting hot coal gas with large quantities of sodium bicarbonate will result in fuel vapor phase sodium levels that are well below gas turbine limits.

  10. Measurement of Mercury in Flue Gas Based on an Aluminum Matrix Sorbent

    PubMed Central

    Wang, Juan; Xu, Wei; Wang, Xiaohao; Wang, Wenhua

    2011-01-01

    The measurement of total mercury in flue gas based on an economical aluminum matrix sorbent was developed in this paper. A sorbent trap consisted of three tubes was employed to capture Hg from flue gas. Hg trapped on sorbent was transferred into solution by acid leaching and then detected by CVAAS. Hg adsorbed on sorbent was recovered completely by leaching process. The 87.7% recovery of Hg in flue gas by tube 1 and tube 2 was obtained on the equipment of coal combustion and sampling in lab. In order to evaluate the ability to recover and accurately quantify Hg0 on the sorbent media, the analytical bias test on tube 3 spiked with Hg0 was also performed and got the average recovery of 97.1%. Mercury measurements based on this method were conducted for three coal-fired power plants in China. The mercury in coal is distributed into bottom ash, electrostatic precipitator (ESP) ash, wet flue gas desulfurization (WFGD) reactant, and flue gas, and the relative distribution varied depending on factors such as the coal type and the operation conditions of plants. The mercury mass balances of three plants were also calculated which were 91.6%, 77.1%, and 118%, respectively. The reliability of this method was verified by the Ontario Hydro (OH) method either in lab or in field. PMID:22235178

  11. INVESTIGATION OF MIXED METAL SORBENT/CATALYSTS FOR THE SIMULTANEOUS REMOVAL OF SULFUR AND NITROGEN OXIDES

    SciTech Connect

    Ates Akyurtlu; Jale F. Akyurtle

    2001-08-01

    Simultaneous removal of SO{sub 2} and NO{sub x} using a regenerable solid sorbent will constitute an important improvement over the use of separate processes for the removal of these two pollutants from stack gases and possibly eliminate several shortcomings of the individual SO{sub 2} and NO{sub x} removal operations. The work done at PETC and the DOE-funded investigation of the investigators on the sulfation and regeneration of alumina-supported cerium oxide sorbents have shown that they can perform well at relatively high temperatures (823-900 K) as regenerable desulfurization sorbents. Survey of the recent literature shows that addition of copper oxide to ceria lowers the sulfation temperature of ceria down to 773 K, sulfated ceria-based sorbents can function as selective SCR catalysts even at elevated temperatures, SO{sub 2} can be directly reduced to sulfur by CO on CuO-ceria catalysts, and ceria-based catalysts may have a potential for selective catalytic reduction of NO{sub x} by methane. These observations indicate a possibility of developing a ceria-based sorbent/catalyst which can remove both SO{sub 2} and NO{sub x} from flue gases within a relatively wide temperature window, produce significant amounts of elemental sulfur during regeneration, and use methane for the selective catalytic reduction of NO{sub x}.

  12. Low temperature aqueous desulfurization of coal

    DOEpatents

    Slegeir, William A.; Healy, Francis E.; Sapienza, Richard S.

    1985-01-01

    This invention describes a chemical process for desulfurizing coal, especially adaptable to the treatment of coal-water slurries, at temperatures as low as ambient, comprising treating the coal with aqueous titanous chloride whereby hydrogen sulfide is liberated and the desulfurized coal is separated with the conversion of titanous chloride to titanium oxides.

  13. Low temperature aqueous desulfurization of coal

    DOEpatents

    Slegeir, W.A.; Healy, F.E.; Sapienza, R.S.

    1985-04-18

    This invention describes a chemical process for desulfurizing coal, especially adaptable to the treatment of coal-water slurries, at temperatures as low as ambient, comprising treating the coal with aqueous titanous chloride whereby hydrogen sulfide is liberated and the desulfurized coal is separated with the conversion of titanous chloride to titanium oxides.

  14. Bench-scale development of mild gasification char desulfurization. Technical report, 1 March--31 May 1994

    SciTech Connect

    Knight, R.A.

    1994-09-01

    The goal of this project is to scale up a process, developed under a previous ICCI grant, for desulfurization of mild gasification char by treatment with hydrogen-rich process-derived fuel gas at 650--760 C and 7--15 atm. The char can be converted into a low-sulfur metallurgical form coke. In the prior study, IBC-105 coal with 4.0 wt% sulfur was converted to chars with less than 1.0 wt% sulfur in a laboratory-scale batch reactor. The susceptibility of the char to desulfurization was correlated with physicochemical char properties and mild gasification conditions. Acid pretreatment of the coal prior to mild gasification was also shown to significantly enhance subsequent sulfur removal. In this study, IGT is conducting continuous bench-scale tests in a 1-lb/h fluidized-bed reactor to determine the preferred process conditions and obtain steady-state data necessary for process design and scale-up. The desulfurized chars are to be used to produce low-sulfur form coke, which will be evaluated for density, reactivity, and strength properties relevant to utilization in blast furnaces. This quarter, 2,500 g of mild gasification char was produced from untreated IBC-105 coal in the bench-scale reactor. Half of this char will be subjected to sulfuric acid treatment to enhance subsequent desulfurization. Char-producing runs were also initiated with acid-pretreated coal, which will produce about 1,250 g of char.

  15. Sorbents for mercury removal from flue gas

    SciTech Connect

    Granite, Evan J.; Hargis, Richard A.; Pennline, Henry W.

    1998-01-01

    A review of the various promoters and sorbents examined for the removal of mercury from flue gas is presented. Commercial sorbent processes are described along with the chemistry of the various sorbent-mercury interactions. Novel sorbents for removing mercury from flue gas are suggested. Since activated carbons are expensive, alternate sorbents and/or improved activated carbons are needed. Because of their lower cost, sorbent development work can focus on base metal oxides and halides. Additionally, the long-term sequestration of the mercury on the sorbent needs to be addressed. Contacting methods between the flue gas and the sorbent also merit investigation.

  16. Novel preparation method of macroporous lime from limestone for high-temperature desulfurization

    SciTech Connect

    Sasaoka, Eiji; Uddin, M.A.; Nojima, Shigeru

    1997-09-01

    Limestone is a very important material as a high temperature desulfurization sorbent: limestone is used for in-bed SO{sub 2} capture in fluidized bed combustors of coal and can be used in coal gasifiers for the in-bed removal of H{sub 2}S. In order to develop a highly active calcium oxide high-temperature desulfurization sorbent, macroporous calcium oxides were directly prepared from limestone. This method is composed of two steps: swelling of the limestone in the gas phase followed by drying and calcination of the swelled samples. The swelling was found when limestone was exposed to a vapor of aqueous acetic acid. The swelling of the sample resulted from an increase of calcium acetate formation in the sample. It was then converted to macroporous calcium oxides by heating the sample to 850 C. The reactivity of the macroporous calcium oxide for the removal of SO{sub 2} or H{sub 2}S under coexisting H{sub 2}O vapor was higher than that of the calcined raw limestone. In particular, its SO{sub 2} removal capacity and oxidative character of CaS to CaSO{sub 4} and CaO were greatly improved by the swelling method.

  17. Production of elemental sulfur from spent sorbent and CO{sub 2}. Final report, April 1, 1992--October 31, 1994

    SciTech Connect

    Khang, Soon-Jai; Soriano, D.; Zhao, Lingqing

    1994-10-31

    This proof of concept project studied the feasibility of producing elemental sulfur from a spent solid sorbent and carbon dioxide (CO{sub 2}) gas. The objectives were to research (1) producing H{sub 2}S gas from an aqueous solution produced from spent sorbent solid consisting of primarily CaS, and (2) research the potential of producing elemental sulfur at temperatures below 600{degrees}C by means of a novel reaction between H{sub 2}S with CO{sub 2}. The spent sorbent derives from a novel coal desulfurization process currently under development by the Ohio Coal Development Office (OCDO) and the US DOE that provides for up to 80% desulfurization of the coal before combustion. The spent sorbent consists mainly of calcium sulfide with minor quantities of unreacted lime (CaO) and limestone (CaCO{sub 3}). In this study, CaS is dissolved in a solution of acetic acid forming a solution containing primarily hydrogen sulfide, calcium ions and acetate ions. The hydrogen sulfide is subsequently stripped from the solution by carbon dioxide (available from stack gas) and the H{sub 2}S-CO{sub 2} mixture is catalytically converted to form elemental sulfur. This conversion is aided by the reaction between CO{sub 2} and H{sub 2}(water-gas shift reaction) to produce water vapor and carbon monoxide.

  18. Effects of magnetic fields on improving mass transfer in flue gas desulfurization using a fluidized bed

    NASA Astrophysics Data System (ADS)

    Zhang, Qi; Gui, Keting; Wang, Xiaobo

    2016-02-01

    The effects of magnetic fields on improving the mass transfer in flue gas desulfurization using a fluidized bed are investigated in the paper. In this research, the magnetically fluidized bed (MFB) is used as the reactor in which ferromagnetic particles are fluidized with simulated flue gas under the influence of an external magnetic field. Lime slurry is continuously sprayed into the reactor. As a consequence, the desulfurization reaction and the slurry drying process take place simultaneously in the MFB. In this paper, the effects of ferromagnetic particles and external magnetic fields on the desulphurization efficiency are studied and compared with that of quartz particles as the fluidized particles. Experimental results show that the ferromagnetic particles not only act as a platform for lime slurry to precipitate on like quartz particles, but also take part in the desulfurization reaction. The results also show that the specific surface area of ferromagnetic particles after reaction is enlarged as the magnetic intensity increases, and the external magnetic field promotes the oxidation of S(IV), improving the mass transfer between sulphur and its sorbent. Hence, the efficiency of desulphurization under the effects of external magnetic fields is higher than that in general fluidized beds.

  19. Cross-flow, filter-sorbent catalyst for particulate, SO sub 2 and NO sub x control

    SciTech Connect

    Benedek, K. , Inc., Cambridge, MA ); Flytzani-Stephanopoulos, M. )

    1992-01-01

    This report describes work performed on a new concept for integrated pollutant control: a cross-flow filter comprised of layered, gas permeable membranes that act as a particle filter, an SO {sub 2} sorbent, and a NO {sub x} reduction catalyst. One critical element of the R D program is the development of mixed metal oxide materials that serve as combined SO {sub 2} sorbents and NO {sub x} reduction catalysts. In this seventh quarterly progress report, we summarize the performance characteristics of three promising sorbent/catalyst materials tested in powder form.

  20. Evaluation of Sorbent Injection for Mercury Control

    SciTech Connect

    Sharon Sjostrom

    2004-10-29

    The power industry in the U.S. is faced with meeting new regulations to reduce the emissions of mercury compounds from coal-fired plants. These regulations are directed at the existing fleet of nearly 1,100 boilers. These plants are relatively old with an average age of over 40 years. Although most of these units are capable of operating for many additional years, there is a desire to minimize large capital expenditures because of the reduced (and unknown) remaining life of the plant to amortize the project. Injecting a sorbent such as powdered activated carbon into the flue gas represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. The overall objective of the test program described in this quarterly report is to evaluate the capabilities of activated carbon injection at four plants with configurations that together represent 78% of the existing coal-fired generation plants. This technology was successfully evaluated in NETL's Phase I tests at scales up to 150 MW, on plants burning subbituminous and bituminous coals and with ESPs and fabric filters. The tests also identified issues that still need to be addressed, such as evaluating performance on other configurations, optimizing sorbent usage (costs), and gathering longer-term operating data to address concerns about the impact of activated carbon on plant equipment and operations. The four sites identified for testing are Sunflower Electric's Holcomb Station, AmerenUE's Meramec Station, AEP's Conesville Station, and a site burning a blend of bituminous and subbituminous coals with a cold-side ESP. This is the fourth quarterly report for this project. Long-term testing was completed at Holcomb during this reporting period and baseline testing at Meramec was begun. Preliminary results from long-term testing at Holcomb are included in this report. Planning information for the other three sites is also included. In general, quarterly reports will be used

  1. Evaluation of Sorbent Injection for Mercury Control

    SciTech Connect

    Sharon Sjostrom

    2005-02-02

    The power industry in the U.S. is faced with meeting new regulations to reduce the emissions of mercury compounds from coal-fired plants. These regulations are directed at the existing fleet of nearly 1,100 boilers. These plants are relatively old with an average age of over 40 years. Although most of these units are capable of operating for many additional years, there is a desire to minimize large capital expenditures because of the reduced (and unknown) remaining life of the plant to amortize the project. Injecting a sorbent such as powdered activated carbon into the flue gas represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. The overall objective of the test program described in this quarterly report is to evaluate the capabilities of activated carbon injection at five plants with configurations that together represent 78% of the existing coal-fired generation plants. This technology was successfully evaluated in NETL's Phase I tests at scales up to 150 MW, on plants burning subbituminous and bituminous coals and with ESPs and fabric filters. The tests also identified issues that still need to be addressed, such as evaluating performance on other configurations, optimizing sorbent usage (costs), and gathering longer-term operating data to address concerns about the impact of activated carbon on plant equipment and operations. The four sites identified for testing are Sunflower Electric's Holcomb Station, AmerenUE's Meramec Station, AEP's Conesville Station, and Detroit Edison's Monroe Power Plant. In addition to tests identified for the four main sites, parametric testing at Missouri Basin Power Project's Laramie River Station Unit 3 has been scheduled and made possible through additional costshare participation targeted by team members specifically for tests at Holcomb or a similar plant. This is the fifth quarterly report for this project. Long-term testing was completed at Meramec during this

  2. High temperature desulfurization using molten salt carbonate

    SciTech Connect

    Yoshida, Nobuhiro; Iwahashi, Takashi; Kosaka, Hitoshi; Tsuji, Kiyoshi; Yoshikawa, Kunio; Yamashita, Keijiro; Murata, Keiji; Hori, Michio

    1998-07-01

    A new desulfurization process using molten salt carbonate as an absorber is proposed. Main feature of this process is its high operating temperature (600{approximately}800 C) as well as the possibility of simultaneous desulfurization and dechlorination. Some chemical equilibrium calculations and basic experiments of this process have been done as the first step of basic theoretical investigations for this new gas cleanup concept. It is confirmed from this calculation that this new gas cleanup concept has enough ability of desulfurization and regeneration of molten salt carbonate.

  3. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    SciTech Connect

    Gary M. Blythe

    2000-12-01

    This document summarizes progress on the Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2000 through September 30, 2000. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid will also be determined, as will the removal of arsenic, a known poison for NOX selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), First Energy Corporation, and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. This is the second reporting period for the subject Cooperative Agreement. During this period, the first of four short-term sorbent injection tests were conducted at the First Energy Bruce Mansfield Plant. This test determined the effectiveness of dolomite injection through out-of-service burners as a means of controlling sulfuric acid emissions from this unit. The tests showed that dolomite injection could achieve up to 95% sulfuric acid removal. Balance of plant impacts on furnace slagging and fouling, air heater fouling, ash loss-on-ignition, and the flue gas desulfurization system were also determined. These results are presented and discussed in this report.

  4. Carbon Dioxide Capture from Flue Gas Using Dry Regenerable Sorbents

    SciTech Connect

    Thomas Nelson; David Green; Paul Box; Raghubir Gupta; Gennar Henningsen

    2007-06-30

    Regenerable sorbents based on sodium carbonate (Na{sub 2}CO{sub 3}) can be used to separate carbon dioxide (CO{sub 2}) from coal-fired power plant flue gas. Upon thermal regeneration and condensation of water vapor, CO{sub 2} is released in a concentrated form that is suitable for reuse or sequestration. During the research project described in this report, the technical feasibility and economic viability of a thermal-swing CO{sub 2} separation process based on dry, regenerable, carbonate sorbents was confirmed. This process was designated as RTI's Dry Carbonate Process. RTI tested the Dry Carbonate Process through various research phases including thermogravimetric analysis (TGA); bench-scale fixed-bed, bench-scale fluidized-bed, bench-scale co-current downflow reactor testing; pilot-scale entrained-bed testing; and bench-scale demonstration testing with actual coal-fired flue gas. All phases of testing showed the feasibility of the process to capture greater than 90% of the CO{sub 2} present in coal-fired flue gas. Attrition-resistant sorbents were developed, and these sorbents were found to retain their CO{sub 2} removal activity through multiple cycles of adsorption and regeneration. The sodium carbonate-based sorbents developed by RTI react with CO{sub 2} and water vapor at temperatures below 80 C to form sodium bicarbonate (NaHCO3) and/or Wegscheider's salt. This reaction is reversed at temperatures greater than 120 C to release an equimolar mixture of CO{sub 2} and water vapor. After condensation of the water, a pure CO{sub 2} stream can be obtained. TGA testing showed that the Na{sub 2}CO3 sorbents react irreversibly with sulfur dioxide (SO{sub 2}) and hydrogen chloride (HCl) (at the operating conditions for this process). Trace levels of these contaminants are expected to be present in desulfurized flue gas. The sorbents did not collect detectable quantities of mercury (Hg). A process was designed for the Na{sub 2}CO{sub 3}-based sorbent that includes a co

  5. A NOVEL VAPOR-PHASE PROCESS FOR DEEP DESULFURIZATION OF NAPHTHA/DIESEL

    SciTech Connect

    B.S. Turk; R.P. Gupta; S.K. Gangwal

    2003-06-30

    Tier 2 regulations issued by the U.S. Environmental Protection Agency (EPA) require a substantial reduction in the sulfur content of gasoline. Similar regulations have been enacted for the sulfur level in on-road diesel and recently off-road diesel. The removal of this sulfur with existing and installed technology faces technical and economic challenges. These challenges created the opportunity for new emerging technologies. Research Triangle Institute (RTI) with subcontract support from Kellogg Brown & Root, Inc., (KBR) used this opportunity to develop RTI's transport reactor naphtha desulfurization (TReND) process. Starting with a simple conceptual process design and some laboratory results that showed promise, RTI initiated an accelerated research program for sorbent development, process development, and marketing and commercialization. Sorbent development has resulted in the identification of an active and attrition resistant sorbent that has been prepared in commercial equipment in 100 lb batches. Process development has demonstrated both the sulfur removal performance and regeneration potential of this sorbent. Process development has scaled up testing from small laboratory to pilot plant transport reactor testing. Testing in the transport reactor pilot plant has demonstrated the attrition resistance, selective sulfur removal activity, and regeneration activity of this sorbent material. Marketing and commercialization activities have shown with the existing information that the process has significant capital and operating cost benefits over existing and other emerging technologies. The market assessment and analysis provided valuable feedback about the testing and performance requirements for the technical development program. This market analysis also provided a list of potential candidates for hosting a demonstration unit. Although the narrow window of opportunity generated by the new sulfur regulations and the conservative nature of the refining industry

  6. Chemical kinetic studies on dry sorbents. Final report. [Sodium bicarbonate

    SciTech Connect

    Davis, W.T.; Keener, T.C.

    1982-02-15

    The scope of this research investigation has included a review of potential additives suitable for dry flue-gas desulfurization (FGD) and a bench scale laboratory study to determine the chemical kinetics for the reaction of five different sorbents with sulfur dioxide. The sorbents chosen included sodium bicarbonate (NaHCO/sub 3/), soda ash (Na/sub 2/CO/sub 3/), trona, lime (CaO) and hydrated lime (Ca(OH)/sub 2/). This study has shown that: (1) The reaction rate increases with temperature for soda ash and calcium oxide. The reaction temperature has an inverse effect on sodium bicarbonate and trona due, primarily, to the simultaneous thermal activation reaction. The calcium hydroxide-SO/sub 2/ reaction increased up to 550/sup 0/F, and then decreased, due to uneven gas flow distribution. (2) The reaction rates for soda ash, calcium oxide and calcium hydroxide were increased by decreasing their particle size. This effect was not confirmed for sodium bicarbonate and trona where reaction temperature was the most important reaction parameter. (3) Reaction with soda ash was found to be limited by the presence of an impervious ash layer which prevented interparticle gaseous diffusion. Calcium oxide and calcium hydroxide were found to be limited by a slow chemical reaction rate. Results on the rate-limiting steps for sodium bicarbonate and trona were inconclusive because of the simultaneous thermal activation reaction. (4) The effect of thermal activation was to increase the reaction rate for sodium bicarbonate and trona at lower temperatures. This effect was less pronounced at higher temperatures. (5) Results obtained for nitric oxide show limited adsorption for the five sorbents tested as compared to the finding for sulfur dioxide.

  7. Bench-Scale Development of Fluidized-Bed Spray-Dried Sorbents

    SciTech Connect

    Gupta, R.P.; Turk, B.S.; Gangwal, S.K.

    1996-12-31

    Successful development of regenerable mixed-metal oxide sorbents for removal of reduced sulfur species (such as H{sub 2}S and COS) from coal-derived fuel gas streams at high=temperature, high-pressure (HTHP) conditions is a key to commercialization of the integrated-gasification-combined-cycle (IGCC) power systems. Among the various available coal-to-electricity pathways, IGCC power plants have the most potential with high thermal efficiency, simple system configuration, low emissions of SO{sub 2}, NO{sub x} and other contaminants, modular design, and low capital cost. Due to these advantages, the power plants of the 21st century are projected to utilize IGCC technology worldwide. Sorbents developed for sulfur removal are primarily zinc oxide-based inorganic materials, because of their ability to reduce fuel gas sulfur level to a few parts-per-million (ppm). This project extends the prior work on the development of fluidizable zinc titanate particles using a spray-drying technique to impart high reactivity and attrition resistance. Specific objectives are to develop highly reactive and attrition-resistant zinc titanate sorbents in 40- to 150-{mu}m particle size range for transport reactor applications using semicommercial- to full commercial-scale spray dryers, to transfer sorbent production technology to private sector, and to provide technical support for Sierra Pacific`s Clean Coal Technology Demonstration plant and METC`s hot-gas desulfurization process development unit (PDU), both employing a transport reactor system.

  8. Adsorption and desorption of sulfur dioxide on novel adsorbents for flue gas desulfurization. Final report, September 1, 1993--August 31, 1994

    SciTech Connect

    Lin, Y.S.

    1995-02-01

    Dry regenerative sorption processes have recently attracted increasing attention in flue gas desulfurization (FGD) because of their several advantages over the conventional wet-scrubbing processes. Dry sorbents are usually made by coating a transition or alkaline earth metal precursor on the surface of a porous support. Major disadvantages of these sorbents prepared by the conventional methods include relatively poor attrition resistance and low SO{sub 2} sorption capacity. The physical and especially chemical attrition (associated with the sulphation-oxidation-reduction cycles in the process) deteriorates the performance of the sorbents. The low SO{sub 2} sorption capacity is primarily due to the small surface area of the support. Materials with a high surface area are not used as the supports for FGD sorbents because these materials usually are not thermally stable at high temperatures. In the past year, the research supported by Ohio Coal Development Office was focused on synthesis and properties of sol-gel derived alumina and zeolite sorbents with improved properties for FGD. The sol-gel derived alumina has large surface area, mesopore size and excellent mechanical strength. Some alumina-free zeolites not only posses the basic properties required as a sorbent for FGD (hydrophobicity, thermal and chemical stability, mechanical strength) but also have extremely large surface area and selective surface chemistry. The major objectives of this research program were to synthesize the sol-gel derived sorbents and to explore the use of the zeolites either directly as adsorbents or as sorbent support for FGD. The research was aimed at developing novel FGD sorbents possessing better sorption equilibrium and kinetic properties and improved physical and chemical attrition resistance.

  9. High capacity immobilized amine sorbents

    DOEpatents

    Gray, McMahan L.; Champagne, Kenneth J.; Soong, Yee; Filburn, Thomas

    2007-10-30

    A method is provided for making low-cost CO.sub.2 sorbents that can be used in large-scale gas-solid processes. The improved method entails treating an amine to increase the number of secondary amine groups and impregnating the amine in a porous solid support. The method increases the CO.sub.2 capture capacity and decreases the cost of utilizing an amine-enriched solid sorbent in CO.sub.2 capture systems.

  10. CFB sorbent selection enhances performance

    SciTech Connect

    Buecker, B.; Wofford, J.; DuBose, R.; Ray, D.

    1997-07-01

    The quality and particle size of the sorbent has a direct influence on the efficiency of sulfur dioxide (SO{sub 2}) removal in a circulating fluidized bed (CFB) boiler. This report outlines tests and subsequent operation of a CFB unit at the University of North Carolina at Chapel Hill Cogeneration Facility (UNC-CH) that proved how dramatically a change in sorbent can change the efficiency of performance.

  11. Handling, transport and dispersion of sorbent powder for in-furnace injection. Third year final report

    SciTech Connect

    Fan, Liang-Shih; Bavarian, F.; Lee, R.J.; Hsia, Chung-wei; Abou-Zeida, E.; Jiang, Peijun; Dastidar, A.G.; Mahuli, S.

    1993-09-01

    The purpose of this study is to explain, using fundamental theories of interparticle forces, the difference in transport and dispersion between various sorbents. This project is closely tied with 1.1 through the focus of maximum utilization of sorbent materials used in the LIMB process. Interparticle forces lead to agglomeration or removal to transport tube walls of the sorbent fine particles, reducing sulfur removal capabilities. In the first and second years, the pneumatic transport of sorbent powders was investigated for four typical sorbent materials, calcium carbonate, dolomite, dolomitic hydrate and hydrated lime. Results indicate that hydrated lime has the best dispersion and flowability. Studies in the third year involved investigating improving the performance of hydrated lime with additives. The addition of calcium liposulfonate to the water of hydration appears to improve both the dispersibility and reactivity of the resulting product hydrate. Increased reactivity is closely tied to available surface area for reaction, as expected. However, in applications where powder flowability becomes important, such as in the use of hydrate in flue-gas desulfurization, a balance between the flowability and surface area must be considered. If the powder has poor flowability, the added surface area may not be utilized. Powder dispersion and the high-temperature are used to determine the dispersibility of the modified and unmodified sorbents at room temperature and at typical furnace temperatures. Results verify that an increase in dispersibility is realized with the liposulfonate-modified hydrate. Phase 1 results show this increased dispersibility to be due to electrostatic repulsion between liposulfonate molecules on the surface of the dry powder.

  12. BENCH SCALE DEVELOPMENT OF MEYERS PROCESS FOR COAL DESULFURIZATION

    EPA Science Inventory

    The report gives results of coal desulfurization experiments to determine the feasibility and advantages of combining gravity separation of coal with chemical desulfurization. The investigations led to the definition of the Gravichem Process, a combination physical/chemical coal ...

  13. Novel sorbents for environmental remediation

    NASA Astrophysics Data System (ADS)

    Manariotis, Ioannis D.; Karapanagioti, Hrissi K.; Werner, David

    2014-05-01

    Nowadays, one of the major environmental problems is the pollution of aquatic systems and soil by persistent pollutants. Persistent pollutants have been found widespread in sediments, surface waters, and drinking water supplies. The removal of pollutants can be accomplished prior to their discharge to receiving bodies or by immobilizing them onto soil. Sorption is the most commonly applied process, and activated carbons have been widely used. Rapid progress in nanotechnology and a new focus on biomass-based instead of non-renewable starting materials have produced a wide range of novel engineered sorbents including biosorbents, biochars, carbon-based nanoparticles, bio-nano hybrid materials, and iron-impregnated activated carbons. Sorbent materials have been used in environmental remediation processes and especially in agricultural soil, sediments and contaminated soil, water treatment, and industrial wastewater treatment. Furthermore, sorbents may enhance the synergistic action of other processes, such as volatilization and biodegradation. Novel sorbents have been employed for the removal or immobilization of persistent pollutants such as and include heavy metals (As, Cr, Cu, Pb, Cd, and Hg), halogenated organic compounds, endocrine disrupting chemicals, metalloids and non-metallic elements, and other organic pollutants. The development and evaluation of novel sorbents requires a multidisciplinary approach encompassing environmental, nanotechnology, physical, analytical, and surface chemistry. The necessary evaluations encompass not only the efficiency of these materials to remove pollutants from surface waters and groundwater, industrial wastewater, polluted soils and sediments, etc., but also the potential side-effects of their environmental applications. The aim of this work is to present the results of the use of biochar and impregnated carbon sorbents for the removal of organic pollutants and metals. Furthermore, the new findings from the forthcoming session

  14. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir P. Gupta; Alejandro Lopez-Ortiz; Douglas P. Harrison; Ya Liang

    2001-07-01

    Sodium based sorbents including sodium carbonate may be used to capture carbon dioxide from flue gas. A relatively concentrated carbon dioxide stream may be recoverable for sequestration when the sorbent is regenerated. Electrobalance tests indicated that sodium carbonate monohydrate was formed in a mixture of helium and water vapor at temperatures below 65 C. Additional compounds may also form, but this could not be confirmed. In the presence of carbon dioxide and water vapor, both the initial reaction rate of sodium carbonate with carbon dioxide and water and the sorbent capacity decreased with increasing temperature, consistent with the results from the previous quarter. Increasing the carbon dioxide concentration at constant temperature and water vapor concentration produced a measurable increase in rate, as did increasing the water vapor concentration at constant carbon dioxide concentration and temperature. Runs conducted with a flatter TGA pan resulted in a higher initial reaction rate, presumably due to improved gas-solid contact, but after a short time, there was no significant difference in the rates measured with the different pans. Analyses of kinetic data suggest that the surface of the sodium carbonate particles may be much hotter than the bulk gas due to the highly exothermic reaction with carbon dioxide and water, and that the rate of heat removal from the particle may control the reaction rate. A material and energy balance was developed for a cyclic carbonation/calcination process which captures about 26 percent of the carbon dioxide present in flue gas available at 250 C.

  15. Sorbent characterization for FBC application

    SciTech Connect

    Pisupati, S.V.; Scaroni, A.W.

    1994-12-31

    Fluidized-bed boilers operating at both atmospheric and elevated pressures have received considerable attention from utilities and independent power producers because of their ability to remove SO{sub 2} from the flue gas during combustion and to minimize NO{sub x} production. The technology has advanced rapidly in the 1980s because of its adaptability to a range of fuel types, boiler capacities, and operating conditions without seriously compromising efficiency or performance. A sorbent, typically limestone or dolostone, is used in the fluidized-bed boiler to capture the combustion-generated SO{sub 2}. Many CFBC boiler operators are now realizing that optimizing sorbent usage is important for economical and environmentally acceptable operation of their plants. It is reported (mostly based on studies using a few sorbents) that particle size, porosity and pore size distribution, extent of sulfation, combustor temperature, pressure and CaCO{sub 3} content affect extent of sulfation.

  16. Sol-gel derived sorbents

    DOEpatents

    Sigman, Michael E.; Dindal, Amy B.

    2003-11-11

    Described is a method for producing copolymerized sol-gel derived sorbent particles for the production of copolymerized sol-gel derived sorbent material. The method for producing copolymerized sol-gel derived sorbent particles comprises adding a basic solution to an aqueous metal alkoxide mixture for a pH.ltoreq.8 to hydrolyze the metal alkoxides. Then, allowing the mixture to react at room temperature for a precalculated period of time for the mixture to undergo an increased in viscosity to obtain a desired pore size and surface area. The copolymerized mixture is then added to an immiscible, nonpolar solvent that has been heated to a sufficient temperature wherein the copolymerized mixture forms a solid upon the addition. The solid is recovered from the mixture, and is ready for use in an active sampling trap or activated for use in a passive sampling trap.

  17. VALUE-ADDED SORBENT DEVELOPMENT

    SciTech Connect

    Grant E. Dunham; Edwin S. Olson; Stanley J. Miller

    2000-07-01

    On a worldwide basis, the projected increase in coal usage over the next two decades in China, India, and Indonesia will dwarf the current U.S. coal consumption of 1 billion tons/year. Therefore, in the United States, coal will be the dominant source of mercury emissions, and worldwide, coal may be the cause of significantly increased mercury emissions unless an effective control strategy is implemented. However, there is much uncertainty over the most technically sound and cost-effective approach for reducing mercury emissions from coal-fired boilers. Several approaches are suggested for mercury control from coal-fired boilers, including enhancing the ability of wet scrubbers to retain mercury. However, many coal-fired boilers are not equipped with wet scrubbers. On the other hand, since almost all coal-fired boilers are equipped with either an electrostatic precipitator (ESP) or a baghouse, sorbent injection upstream of either an ESP or baghouse appears attractive, because it has the potential to control both Hg{sup 0} and Hg{sup 2+}, would appear to be easy to retrofit, and would be applicable to both industrial and utility boilers. Since mercury in the gas stream from coal combustion is present in only trace quantities, only very small amounts of sorbent may be necessary. If we assume a mercury concentration of 10 {micro}g/m{sup 3} and a sorbent-to-mercury mass ratio of 1000:1, the required sorbent loading is 10 mg/m{sup 3}, which is only 0.1% to 0.2% of a typical dust loading of 5-10 g/m{sup 3} (2.2-4.4 grains/scf). This amount of additional sorbent material in the ash would appear to be negligible and would not be expected to have an impact on control device performance or ash utilization. Accomplishing effective mercury control with sorbent injection upstream of a particulate control device requires several critical steps: (1) Dispersion of the small sorbent particles and mixing with the flue gas must be adequate to ensure that all of the gas is effectively

  18. Testing and technology transfer for zinc titanate sorbent in a titania matrix. Technical report, September 1, 1995--November 30, 1995

    SciTech Connect

    Swisher, J.H.; Gupta, R.P.

    1995-12-31

    For new coal gasification systems, zinc-based sorbents are being developed to remove sulfur from the hot product gas prior to its use in combined-cycle gas turbines and high- temperature fuel cells. In general, the properties of these sorbents are considered to be very attractive, but there are still concerns about degradation of mechanical properties and sulfur capacity over many sulfidation- regeneration cycles. It is believed that containing zinc titanate in a matrix of excess titania could solve both problems, which is the objective of this project. During this quarter, plans were made for United Catalysts, Inc. to produce two batches of the sorbent using a commercial extrusion process. A subcontract was just issued to the Research Triangle Institute for sorbent characterization and for a 50- cycle performance test designed to simulate the General Electric Company`s moving-bed reactor conditions. In a parallel effort, numerous contacts were made on the technology transfer task.

  19. Review: understanding sorbent dialysis systems.

    PubMed

    Agar, John W M

    2010-06-01

    Although maintenance haemodialysis once had the benefit of two distinctly different dialysate preparation and delivery systems - (1) a pre-filtration and reverse osmosis water preparation plant linked to a single pass proportioning system and (2) a sorbent column dependent dialysate regeneration and recirculation system known as the REDY system - the first came to dominate the market and the second waned. By the early 1990s, the REDY had disappeared from clinical use. The REDY system had strengths. It was a small, mobile, portable and water-efficient, only 6 L of untreated water being required for each dialysis. In comparison, single pass systems are bulky, immobile and water (and power) voracious, typically needing 400-600 L/treatment of expensively pretreated water. A resurgence of interest in home haemodialysis - short and long, intermittent and daily - has provided impetus to redirect technological research into cost-competitive systems. Miniaturization, portability, flexibility, water-use efficiency and 'wearability' are ultimate goals. Sorbent systems are proving an integral component of this effort. In sorbent dialysate regeneration, rather than draining solute-rich dialyser effluent to waste - as do current systems - the effluent repetitively recirculates across a sorbent column capable of adsorption, ion exchange or catalytic conversion of all solute such that, at exit from the column, an ultra-pure water solution emerges. This then remixes with a known electrolyte concentrate for representation to the dialyser. As the same small water volume can recirculate, at least until column exhaustion, water source independence is assured. Many current technological developments in dialysis equipment are now focusing on sorbent-based dialysate circuitry. Although possibly déjà vu for some, it is timely for a brief review of sorbent chemistry and its application to dialysis systems. PMID:20609091

  20. Method for desulfurization of coal

    DOEpatents

    Kelland, David R.

    1987-01-01

    A process and apparatus for desulfurizing coal which removes sulfur in the inorganic and organic form by preferentially heating the inorganic iron sulfides in coal in a flowing gas to convert some of the inorganic iron sulfides from a pyrite form FeS.sub.2 to a troilite FeS form or a pyrrhotite form Fe.sub.1-x S and release some of the sulfur as a gaseous compound. The troilite and pyrrhotite forms are convenient catalyst for removing the organic sulfur in the next step, which is to react the coal with chemical agents such as alcohol, thus removing the organic sulfur as a liquid or a gas such as H.sub.2 S. The remaining inorganic sulfur is left in the predominantly higher magnetic form of pyrrhotite and is then removed by magnetic separation techniques. Optionally, an organic flocculant may be added after the organic sulfur has been removed and before magnetic separation. The flocculant attaches non-pyrite minerals with the pyrrhotite for removal by magnetic separation to reduce the ash-forming contents.

  1. Method for desulfurization of coal

    DOEpatents

    Kelland, D.R.

    1987-07-07

    A process and apparatus are disclosed for desulfurizing coal which removes sulfur in the inorganic and organic form by preferentially heating the inorganic iron sulfides in coal in a flowing gas to convert some of the inorganic iron sulfides from a pyrite form FeS[sub 2] to a troilite FeS form or a pyrrhotite form Fe[sub 1[minus]x]S and release some of the sulfur as a gaseous compound. The troilite and pyrrhotite forms are convenient catalyst for removing the organic sulfur in the next step, which is to react the coal with chemical agents such as alcohol, thus removing the organic sulfur as a liquid or a gas such as H[sub 2]S. The remaining inorganic sulfur is left in the predominantly higher magnetic form of pyrrhotite and is then removed by magnetic separation techniques. Optionally, an organic flocculant may be added after the organic sulfur has been removed and before magnetic separation. The flocculant attaches non-pyrite minerals with the pyrrhotite for removal by magnetic separation to reduce the ash-forming contents. 2 figs.

  2. Carbon sorbent based on flax boon

    SciTech Connect

    Abramov, M.V.; Tyulina, R.M.; Yaroslavtsev, V.T.

    1994-11-10

    Flax-fiber production wastes such as boon can be used effectively as the starting material for producing carbon sorbents. Activated carbons are among the most widely used sorbents in industrial wastewater and waste gas treatment. A single-stage process has been developed for producing an efficient, cheap carbon sorbent based on flax boon.

  3. High Temperature Sorbents for Oxygen

    NASA Technical Reports Server (NTRS)

    Sharma, Pramod K. (Inventor)

    1996-01-01

    A sorbent capable of removing trace amounts of oxygen (ppt) from a gas stream at a high temperature above 200 C is introduced. The sorbent comprises a porous alumina silicate support such as zeolite containing from 1 to 10 percent by weight of ion exchanged transition metal such as copper or cobalt ions and 0.05 to 1.0 percent by weight of an activator selected from a platinum group metal such as platinum. The activation temperature, oxygen sorption and reducibility are all improved by the presence of the platinum activator.

  4. Coal desulfurization by low-temperature chlorinolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.; Kalvinskas, J. J.; Ganguli, P. S.; Gavalas, G. R.

    1977-01-01

    Among the three principal methods for precombustion desulfurization of coal, which include physical depyriting, chemical desulfurization, and coal conversion to low-sulfur liquid and gaseous fuels, the potential of chemical methods looks promising in terms of both total sulfur removal and processing cost. The principal chemical methods for coal desulfurization involve treatment with either oxidizing agents or basic media at elevated temperature and pressure. A description is given of some recent experimental results which show the feasibility of removing sulfur, particularly organic sulfur, from high-sulfur coals by a simple method of low-temperature chlorinolysis followed by hydrolysis and dechlorination. The chemical feasibility of sulfur removal by chlorinolysis rather than the detailed engineering process is emphasized.

  5. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir P. Gupta; William J. McMichael; Douglas P. Harrison; Ya Liang

    2002-04-01

    The objective of this project is to develop a simple, inexpensive process to separate CO{sub 2} as an essentially pure stream from a fossil fuel combustion system using a regenerable, sodium-based sorbent. The sorbents being investigated in this project are primarily alkali carbonates, and particularly sodium carbonate and potassium carbonate, which are converted to bicarbonates, through reaction with carbon dioxide and water vapor. Bicarbonates are regenerated to carbonates when heated, producing a nearly pure CO{sub 2} stream after condensation of water vapor. This quarter, electrobalance tests conducted at LSU indicated that exposure of sorbent to water vapor prior to contact with carbonation gas does not significantly increase the reaction rate. Calcined fine mesh trona has a greater initial carbonation rate than calcined sodium bicarbonate, but appears to be more susceptible to loss of reactivity under severe calcination conditions. The Davison attrition indices for Grade 5 sodium bicarbonate, commercial grade sodium carbonate and extra fine granular potassium carbonate were, as tested, outside of the range suitable for entrained bed reactor testing. Fluidized bed testing at RTI indicated that in the initial stages of reaction potassium carbonate removed 35% of the carbon dioxide in simulated flue gas, and is reactive at higher temperatures than sodium carbonate. Removals declined to 6% when 54% of the capacity of the sorbent was exhausted. Carbonation data from electrobalance testing was correlated using a shrinking core reaction model. The activation energy of the reaction of sodium carbonate with carbon dioxide and water vapor was determined from nonisothermal thermogravimetry.

  6. The utilization of catalyst sorbent in scrubbing acid gases from incineration flue gas.

    PubMed

    Wey, Ming-Yen; Lu, Chi-Yuan; Tseng, Hui-Hsin; Fu, Cheng-Hao

    2002-04-01

    Catalyst sorbents based on alumina-supported CuO, CeO2, and CuO-CeO2 were applied to a dry scrubber to clean up the SO2/HCl/NO simultaneously from pilot-scale fluidized-bed incineration flue gas. In the presence of organic compounds, CO and the submicron particles SO2 and HCI removed by the fresh catalyst sorbents and NO reduced to N2 by NH3 under the catalysis of fresh and spent desulfurization/dechloridization (DeSO2/DeHCl) catalyst sorbents (copper compounds, Cu, CuO, and CuSO4) were evaluated in this paper. The fresh and spent catalyst sorbents were characterized by the Brunner-Emmett-Teller method (BET), X-ray powder diffraction (XRPD), scanning electron microscopy (SEM), inductively coupled plasma-mass spectrometry (ICP-MS), and the elemental analyzer (EA). The study showed that the performances of CuO, CeO2, and CuO-CeO2/gamma-Al2O3 were better than that of Ca(OH)2. The removal efficiency of SO2 and HCl was 80-95% in the dry scrubber system. Under NH3/NO = 1, NO could not be reduced to N2 because it was difficult to control the ratio of air/fuel in the flue gas. For estimating the feasibility of regenerating the spent catalyst sorbents, BET and EA analyses were used. They indicated that the pore structures were nearly maintained and a small amount of carbon accumulated on their surface. PMID:12002190

  7. Fluidized bed coal desulfurization. Final Report

    SciTech Connect

    Ravindram, M.

    1983-08-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  8. Desulfurization of coal using formic acid

    SciTech Connect

    Wang, G.; Perkson, A.; Trass, O.

    1995-12-31

    Desulfurization of preoxidized Illinois Basin coal, IBC-108, with formic acid has been studied using a factorial design with four process variables: temperature, reaction time, amount of formic acid and amount of hydrogen peroxide used in the preoxidation step. Maximum total removal of 74% sulfur was achieved by pre-treatment of 5 g coal with 10 ml hydrogen peroxide followed by reaction with 7.5 ml formic acid at 500 C, in a 300 ml batch reactor. The results show that oxidation with hydrogen peroxide significantly enhances the level of desulfurization that may be obtained with subsequent chemical or thermal treatments.

  9. Macroscopic to microscopic studies of flue gas desulfurization byproducts for acid mine drainage mitigation

    SciTech Connect

    Robbins, E.I.; Kalyoncu, R.S.; Finkelman, R.B.; Matos, G.R.; Barsotti, A.F.; Haefner, R.J.; Rowe, G.L. Jr.; Savela, C.E.; Eddy, J.I.

    1996-12-31

    The use of flue gas desulfurization (FGD) systems to reduce SO{sub 2} emissions has resulted in the generation of large quantities of byproducts. These and other byproducts are being stockpiled at the very time that alkaline materials having high neutralization potential are needed to mitigate acid mine drainage (AMD). FGD byproducts are highly alkaline materials composed primarily of unreacted sorbents (lime or limestone and sulfates and sulfites of Ca). The American Coal Ash Association estimated that approximately 20 million tons of FGD material were generated by electric power utilities equipped with wet lime-limestone PGD systems in 1993. Less than 5% of this material has been put to beneficial use for agricultural soil amendments and for the production of wallboard and cement. Four USGS projects are examining FGD byproduct use to address these concerns. These projects involve (1) calculating the volume of flue gas desulfurization (FGD) byproduct generation and their geographic locations in relation to AMD, (2) determining byproduct chemistry and mineralogy, (3) evaluating hydrology and geochemistry of atmospheric fluidized bed combustion byproduct as soil amendment in Ohio, and (4) analyzing microbial degradation of gypsum in anoxic limestone drains in West Virginia.

  10. Molten carbonate fuel cell powerplant desulfurization systems. Final report, November 1978-November 1979

    SciTech Connect

    Jalan, V.; Wu, D.

    1980-01-01

    With an objective to contribute to the integration of coal gasifier with advanced power generation systems, such as molten carbonate fuel cells, this study has investigated high-temperature, regenerable, desulfurization processes in which the H/sub 2/s content of coal gases is reduced from 200 ppM to 1 ppM. Commercially available processes involve very low temperature scrubbing prior to use in the fuel cells and, consequently, introduce penalties in capital cost and system efficiency. As a result of a systematic thermodynamic screening, four candidates (ZnO, V/sub 2/O/sub 3/, Cu and WO/sub 2/) show feasibility for intermediate to high temperature (350 to 700/sup 0/C) desulfurization of fuel gases derived from coal. Of these, ZnO was experimentally studied using a bench scale, isothermal packed bed reactor. It was demonstrated that ZnO can reduce the sulfur levels to less than 1 ppM from coal gases at 650/sup 0/C, and it can be completely regenerated to ZnO. However, severe decrease in sulfur capacity at high temperatures and further degradation upon regeneration were observed. Electron microscopy, microanalysis, and surface area measurements were obtained and examined in conjunction with a pore plugging model for this type of gas-solid reaction. Evidence is presented to conclude that the combination of pore plugging during sulfurization and sintering during regeneration reaction are two major causes for the observed decrease in its activity of the sorbent.

  11. Land application uses for dry flue gas desulfurization by-products: Phase 3

    SciTech Connect

    Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

    1999-01-31

    New flue gas desulfurization (FGD) scrubbing technologies create a dry, solid by-product material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Generally, dry FGD by-products are treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing. Provided the environmental impacts are socially and scientifically acceptable, beneficial uses via recycling can provide economic benefits to both the producer and the end user of the FGD. A study titled ''Land Application Uses for Dry Flue Gas Desulfurization By-Products'' was initiated in December, 1990 to develop and demonstrate large volume, beneficial uses of FGD by-products. Phase 1 and Phase 2 reports have been published by the Electric Power Research Institute (EPRI), Palo Alto, CA. Phase 3 objectives were to demonstrate, using field studies, the beneficial uses of FGD by-products (1) as an amendment material on agricultural lands and on abandoned surface coal mine land, (2) as an engineering material for soil stabilization and raid repair, and (3) to assess the environmental and economic impacts of such beneficial uses. Application of dry FGD by-product to three soils in place of agricultural limestone increased alfalfa (Medicago sativa L.) and corn (Zea may L.) yields. No detrimental effects on soil and plant quality were observed.

  12. PROCEEDINGS: MULTIPOLLUTANT SORBENT REACTIVITY WORKSHOP

    EPA Science Inventory

    The report is a compilation of technical papers and visual aids presented by representatives of industry, academia, and government agencies at a workshop on multipollutant sorbent reactivity that was held at EPA's Environmental Research Center in Research Triangle Park, NC, on Ju...

  13. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID REMOVAL

    SciTech Connect

    Gary M. Blythe

    2004-01-01

    The objective of this project has been to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The project was co-funded by the U.S. DOE National Energy Technology Laboratory under Cooperative Agreement DE-FC26-99FT40718, along with EPRI, the American Electric Power Company (AEP), FirstEnergy Corporation, the Tennessee Valley Authority, and Carmeuse North America. Sulfuric acid controls are becoming of increased interest for coal-fired power generating units for a number of reasons. In particular, sulfuric acid can cause plant operation problems such as air heater plugging and fouling, back-end corrosion, and plume opacity. These issues will likely be exacerbated with the retrofit of selective catalytic reduction (SCR) for NOX control, as SCR catalysts are known to further oxidize a portion of the flue gas SO{sub 2} to SO{sub 3}. The project tested the effectiveness of furnace injection of four different magnesium-based or dolomitic alkaline sorbents on full-scale utility boilers. These reagents were tested during one- to two-week tests conducted on two FirstEnergy Bruce Mansfield Plant (BMP) units. One of the sorbents tested was a magnesium hydroxide slurry byproduct from a modified Thiosorbic{reg_sign} Lime wet flue gas desulfurization process. The other three sorbents are available commercially and include dolomite, pressure-hydrated dolomitic lime, and commercially available magnesium hydroxide. The dolomite reagent was injected as a dry powder through out-of-service burners. The other three reagents were injected as slurries through air-atomizing nozzles inserted through the front wall of the upper furnace. After completing the four one- to two-week tests, the most promising sorbents were selected for longer-term (approximately 25-day) full-scale tests on two different units. The longer-term tests were conducted to confirm sorbent effectiveness over extended operation on two

  14. Development of Disposable Sorbents for Chloride Removal from High-Temperature Coal-Derived Gases

    SciTech Connect

    Krishnan, G.N.; Canizales, A.; Gupta, R.; Ayala, R.

    1996-12-31

    The integrated coal-gasification combined-cycle approach is an efficient process for producing electric power from coal by gasification, followed by high-temperature removal of gaseous impurities, then electricity generation by gas turbines. Alternatively, molten carbonate fuel cells (MCFC) may be used instead of gas turbine generators. The coal gas must be treated to remove impurities such as hydrogen chloride (HCl), a reactive, corrosive, and toxic gas, which is produced during gasification from chloride species in the coal. HCl vapor must be removed to meet environmental regulations, to protect power generation equipments such as fuel cells or gas turbines, and to minimize deterioration of hot coal gas desulfurization sorbents. The objectives of this study are to: (1) investigate methods to fabricate reactive sorbent pellets or granules that are capable of reducing HCl vapor in high-temperature coal gas streams to less than 1 ppm in the temperature range 400{degrees}C to 650{degrees}C and the pressure range 1 to 20 atm; (2) testing their suitability in bench-scale fixed- or fluidized-bed reactors; (3) testing a superior sorbent in a circulating fluidized- bed reactor using a gas stream from an operating coal gasifier; and (4) updating the economics of high temperature HCl removal.

  15. Catalytic desulfurization of industrial waste gases

    SciTech Connect

    Dupin, Th.

    1985-07-30

    Industrial waste gases containing objectionable/polluting compounds of sulfur, e.g., H/sub 2/S, SO/sub 2/ and such organosulfur derivatives as COS, CS/sub 2/ and mercaptans, are catalytically desulfurized, e.g., by Claus process, employing an improved catalyst comprising titanium dioxide and calcium, barium, strontium or magnesium sulfate.

  16. Low-Cost Aqueous Coal Desulfurization

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Vasilakos, N.; Corcoran, W. H.; Grohmann, K.; Rohatgi, N. K.

    1982-01-01

    Water-based process for desulfurizing coal not only eliminates need for costly organic solvent but removes sulfur more effectively than an earlier solvent-based process. New process could provide low-cost commercial method for converting high-sulfur coal into environmentally acceptable fuel.

  17. Recombinant DNA encoding a desulfurization biocatalyst

    DOEpatents

    Rambosek, J.; Piddington, C.S.; Kovacevich, B.R.; Young, K.D.; Denome, S.A.

    1994-10-18

    This invention relates to a recombinant DNA molecule containing a gene or genes which encode a biocatalyst capable of desulfurizing a fossil fuel which contains organic sulfur molecules. For example, the present invention encompasses a recombinant DNA molecule containing a gene or genes of a strain of Rhodococcus rhodochrous. 13 figs.

  18. COMMERCIAL UTILITY FLUE GAS DESULFURIZATION SYSTEMS

    EPA Science Inventory

    The article discusses the current status of commercial flue gas desulfurization (FGD) processes applied to coal-fired utility boilers in the U.S. Major objectives of the work were to examine the impacts of the 1979 New Source Performance Standards on FGD system design and operati...

  19. Recombinant DNA encoding a desulfurization biocatalyst

    DOEpatents

    Rambosek, John; Piddington, Chris S.; Kovacevich, Brian R.; Young, Kevin D.; Denome, Sylvia A.

    1994-01-01

    This invention relates to a recombinant DNA molecule containing a gene or genes which encode a biocatalyst capable of desulfurizing a fossil fuel which contains organic sulfur molecules. For example, the present invention encompasses a recombinant DNA molecule containing a gene or genes of a strain of Rhodococcus rhodochrous.

  20. Characterization of active sites, determination of mechanisms of H(2)S, COS and CS(2) sorption and regeneration of ZnO low-temperature sorbents: past, current and perspectives.

    PubMed

    Samokhvalov, Alexander; Tatarchuk, Bruce J

    2011-02-28

    The intellectually and technically challenging pursuit of the emerging global environmentally "green" and energy-efficient infrastructure of the 21st century requires the development of a worldwide network of low- to medium-power fuel cell (FC) based portable electric power-generating devices and high-power biomass/clean coal "electric+chemical plants" with zero carbon footprint utilizing integrated coal gasification combined cycle with geologic carbon sequestration (IGCC-GCS) under energy-efficient low-temperature conditions. These emerging technologies require the deep and ultradeep desulfurization of gaseous feeds, since sulfur compounds, especially hydrogen sulfide H(2)S are highly corrosive and poisonous to both technological processes and the environment. Therefore, it is of crucial importance for both academic and industrial research communities to have a solid understanding of the atomic-level structures of active sites and molecular-level mechanisms of surface chemical reactions of the novel deep and ultradeep desulfurization materials, especially desulfurization sorbents. This review critically analyzes the recent literature (last ∼20 years) on the experimental determination of molecular and atomic-level nature of adsorption sites, effects of desulfurization promoters, mechanisms of chemical reactions of H(2)S, COS and CS(2) and physical processes during and upon regeneration of "spent" low-temperature H(2)S sorbents based on ZnO that were developed for desulfurization of fuel reformates, syngas and similar streams. Recent trends in research on the ultradeep H(2)S sorbents are discussed with an impetus on real-time in situ and Operando techniques of instrumental chemical analysis, and the challenges of direct determination of the structure of active sites and of the experimental mechanistic studies in general are described. PMID:21253637

  1. DEVELOPMENT OF DISPOSABLE SORBENTS FOR CHLORIDE REMOVAL FROM HIGH TEMPERATURE COAL-DERIVED GASES

    SciTech Connect

    Gopala Krishnan; Raghubir Gupta

    1999-09-01

    Advanced integrated-gasification combined-cycle (IGCC) and integrated-gasification fuel cell (IGFC) systems require the development of high temperature sorbents for the removal of hydrogen chloride (HCl) vapor to less than 1 parts-per-million (ppm) levels. HCl is a highly reactive, corrosive, and toxic gas which must be removed to meet environmental regulations, to protect power generation equipment, and to minimize deterioration of hot gas desulfurization sorbents. The objective of this program was to develop disposable, alkali-based sorbents capable of reducing HCl vapor levels to less than 1 ppm in the temperature range from 400 to 750 C and pressures in the range from 1 to 20 atm. The primary areas of focus of this program were to investigate different methods of sorbent fabrication, testing their suitability for different reactor configurations, obtaining reaction kinetics data, and conducting a preliminary economic feasibility assessment. This program was a joint effort between SRI International (SRI), Research Triangle Institute (RTI), and General Electric Corporate Research and Development (GE-CRD). SRI, the prime contractor and RTI, a major subcontractor, performed most of the work in this program. Thermochemical calculations indicated that sodium-based sorbents were capable of reducing HCl vapor levels to less than 1 ppm at temperatures up to 650 C, but the regeneration of spent sorbents would require complex process steps. Nahcolite (NaHCO{sub 3}), a naturally-occurring mineral, could be used as an inexpensive sorbent to remove HCl vapor in hot coal gas streams. In the current program, nahcolite powder was used to fabricate pellets suitable for fixed-bed reactors and granules suitable for fluidized-bed reactors. Pilot-scale equipment were used to prepare sorbents in large batches: pellets by disk pelletization and extrusion techniques, and granules by granulation and spray-drying techniques. Bench-scale fixed- and fluidized-bed reactors were assembled at

  2. [Performance of desulfurizing absorbent of roasted navajoite].

    PubMed

    Chen, Fang; Yang, Chun-ping; Gan, Hai-ming; Wu, Ting; Chen, Hai-lin; Chen, Hong; Xu, Ke-hui; Xie, Geng-xin

    2010-04-01

    An innovative flue gas desulfurization (FGD) coupling process was proposed in this study to overcome the problems in wet-type limestone/lime processes which include fouling, clogging, and difficulty of selling the by-products and the problems in traditional process for vanadium extraction from navajoite ore such as excessive consumption of sulfuric acid and emissions of pollutants. The performance of a jet bubbling reactor (JBR) at pilot-scale was evaluated using navajoite ore produced in the process of extracting vanadium pentoxide as desulfurization absorbent. Results showed that navajoite ore slurry achieved better desulfurization performance than limestone slurry. When the inlet flue gas pressure drop was 3.0 kPa, the gas flow was about 2350 m3 x h(-1) and the pH of the navajoite ore slurry was higher than 4.5, the desulfurization efficiency was stable about 90%. The SO2 removal efficiency appeared to increase along with the increasing of absorbent cycle-index. The efficiency of the second circulation was improved 3.5% compared to the first circulation. After an operating duration of 40 minutes, the leaching rate of vanadium pentoxide was about 20%, and reached 60% when the by-products were leached with 5% dilute sulfuric acid for 10 hours. The by-product from this process not only could be used to produce vanadium pentoxide which is a valuable industrial product, but also could significantly overcome the pollution problem existing in the traditional refining process of vanadium pentoxide when navajoite ore is used as the feed material. This FGD process using roasted navajoite slurry as absorbent is environmental sound and cost-effective, and shows the potential for application in the field of flue gas desulfurization as well as hydrometallurgy. PMID:20527168

  3. Studies on the regeneration of sulfided iron oxide sorbent with steam-air mixtures. Final technical report

    SciTech Connect

    Tamhankar, S.S.

    1982-10-01

    The work reported here was performed as a continuation of studies conducted previously at West Virginia University (WVU), Department of Chemical Engineering on a hot-fuel-gas desulfurization process using a regenerable iron oxide-silica sorbent. The overall process consists of two stages: the absorption or the H/sub 2/S removal stage and the sorbent regeneration stage. In the absorption stage the iron oxide reacts with H/sub 2/S to form iron sulfide. For regeneration of the sulfided sorbent, various schemes have been proposed. Studies at WVU have been aimed at identifying the important reactions involved in absorption and regeneration stages, elucidating their mechanisms and investigating detailed kinetics. In the first two phases of the study, reactions in H/sub 2/S absorption and in sorbent regeneration by air/SO/sub 2/ were investigated. This report addresses regeneration of the sulfided sorbent using steam-air mixtures. Experiments were conducted in a thermo-gravimetric analyzer (TGA) apparatus. The weight changes were recorded as a function of time during the reactions of iron sulfide (in the presulfided sorbent) with nitrogen-stream and air-steam mixtures. In addition, several solid samples at different conversion levels were anlayzed by LECO sulfur anlaysis technique and by Mossbauer spectroscopy. Based on these results, a reaction mechanism has been postulated. Additional work is necessary to investigate the gas-phase reactions which may be taking place simultaneously in a fixed - or a fluidized-bed reactor, and to formulate the overall reaction scheme. 14 figures, 3 tables.

  4. Decontamination formulation with sorbent additive

    DOEpatents

    Tucker; Mark D. , Comstock; Robert H.

    2007-10-16

    A decontamination formulation and method of making that neutralizes the adverse health effects of both chemical and biological compounds, especially chemical warfare (CW) and biological warfare (BW) agents, and toxic industrial chemicals. The formulation provides solubilizing compounds that serve to effectively render the chemical and biological compounds, particularly CW and BW compounds, susceptible to attack, and at least one reactive compound that serves to attack (and detoxify or kill) the compound. The formulation includes at least one solubilizing agent, a reactive compound, a bleaching activator, a sorbent additive, and water. The highly adsorbent, water-soluble sorbent additive (e.g., sorbitol or mannitol) is used to "dry out" one or more liquid ingredients, such as the liquid bleaching activator (e.g., propylene glycol diacetate or glycerol diacetate) and convert the activator into a dry, free-flowing powder that has an extended shelf life, and is more convenient to handle and mix in the field.

  5. High capacity carbon dioxide sorbent

    SciTech Connect

    Dietz, Steven Dean; Alptekin, Gokhan; Jayaraman, Ambalavanan

    2015-09-01

    The present invention provides a sorbent for the removal of carbon dioxide from gas streams, comprising: a CO.sub.2 capacity of at least 9 weight percent when measured at 22.degree. C. and 1 atmosphere; an H.sub.2O capacity of at most 15 weight percent when measured at 25.degree. C. and 1 atmosphere; and an isosteric heat of adsorption of from 5 to 8.5 kilocalories per mole of CO.sub.2. The invention also provides a carbon sorbent in a powder, a granular or a pellet form for the removal of carbon dioxide from gas streams, comprising: a carbon content of at least 90 weight percent; a nitrogen content of at least 1 weight percent; an oxygen content of at most 3 weight percent; a BET surface area from 50 to 2600 m.sup.2/g; and a DFT micropore volume from 0.04 to 0.8 cc/g.

  6. Photopatternable sorbent and functionalized films

    DOEpatents

    Grate, Jay W.; Nelson, David A.

    2006-01-31

    A composition containing a polymer, a crosslinker and a photo-activatable catalyst is placed on a substrate. The composition is exposed to a predetermined pattern of light, leaving an unexposed region. The light causes the polymer to become crosslinked by hydrosilylation. A solvent is used to remove the unexposed composition from the substrate, leaving the exposed pattern to become a sorbent polymer film that will absorb a predetermined chemical species when exposed to such chemical species.

  7. Crystalline marble beats limestone for fluegas desulfurization

    SciTech Connect

    1996-05-01

    NovaCon Energy Systems, Inc. (Bedford, NY) has developed an alternative to conventional limestone sorbents. The new process uses a class of marble, selected with a proprietary model. Recent pilot- and full-scale demonstrations in pulverized-coal (PC) and circulating fluidized bed (CFB) boilers suggest that these patented sorbents outperform conventional limestone for the simultaneous control of SOx, NOx, and particulates during the combustion of coal and sulfur-rich fuels, such as oil, mixed municipal waste and used tires. Dubbed thermally active marbles (TAMs), these sorbents are chemically identical to grainy limestone (whose main constituent is calcium carbonate or calcite). However, thanks to the increased pressures and temperatures experienced during their geologic history, these metamorphic minerals have a regular crystalline structure that offers some advantages in the combustion zone. TAMs, on the other hand, enjoy better calcium-utilization rates because upon heating, they cleave along inter- and intra-crystalline faces, continuously exposing fresh surfaces. By minimizing the self-extinguishment suffered by limestone sorbents, TAMs are effective over operating temperatures from 1,200 F to 2,800 F, which is 400 F higher than other calcium-based sorbents. This allows them to be injected closer to the burner or combustion grate to maximize residence time in the unit.

  8. Catalytic seawater flue gas desulfurization model.

    PubMed

    Vidal Barrero, F; Ollero, P; Villanueva Perales, A L; Gómez-Barea, A

    2009-12-15

    A model of a seawater flue gas desulfurization process (SFGD) where oxidation of the absorbed SO(2) is catalyzed by activated carbon is presented. The modeled SFGD process is comprised of two main units, an absorption packed scrubber, where SO(2) absorption takes place, and an oxidation basin, where the absorbed SO(2) is catalytically oxidized to sulfate, a natural component of seawater. The model takes into account the complex physical-chemical features of the process, combining mass-transfer, kinetics and equilibrium equations, and considering the electrolyte nature of the liquid phase. The model was validated with data from a SFGD pilot plant and a sensitivity analysis was performed, showing its predictive capability. The model is a useful tool for designing industrial desulfurization units with seawater. PMID:20000534

  9. Offshore desulfurization unit permits gas lift operations

    SciTech Connect

    Cabes, A.; Elgue, J.; Tournier-Lasserve, J. )

    1992-01-13

    This paper reports on the installation of a desulfurization unit for the Tchibouela oil field, offshore Congo, which allowed produced low-pressure associated gas containing CO{sub 2} to be kept for gas lift operations while, for safety reasons, the large volume of H{sub 2}S at low pressure was removed prior to compression. Since October 1989, the world's first offshore amine sweetening unit has worked satisfactorily and continues to prove that it is an attractive production alternative. For desulfurization, a selective methyldiethanolamine (MDEA) process, developed by Elf Aquitaine, was chosen because it was the only process that met the required specifications at a low pressure of 3.5 bar (51 psi).

  10. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Jeffrey W. Portzer; Raghubir P.Gupta; William J. McMichael; Ya Liang; Douglas P. Harrison

    2002-10-01

    The objective of this project is to develop a simple and inexpensive process to separate CO{sub 2} as an essentially pure stream from a fossil fuel combustion system using a regenerable sorbent. The sorbents being investigated in this project are primarily alkali carbonates, and particularly sodium carbonate and potassium carbonate, which are converted to bicarbonates through reaction with carbon dioxide and water vapor. Bicarbonates are regenerated to carbonates when heated, producing a nearly pure CO{sub 2} stream after condensation of water vapor. This quarter, electrobalance tests suggested that higher temperature calcination of trona leds to reduced carbonation activity in subsequent cycles, but that calcination in dry carbon dioxide did not result in decreased activity relative to calcination in helium. Following higher temperature calcination, sodium bicarbonate (SBC) No.3 has greater activity than either coarse or fine grades of trona. Fixed bed testing of calcined SBC No.3 at 70 C confirmed that high rates of carbon dioxide absorption are possible and that the resulting product is a mixture of Wegscheider's salt and sodium carbonate. In fluidized bed testing of supported potassium carbonate, very rapid carbonation rates were observed. Activity of the support material complicated the data analysis. A milled, spherical grade of SBC appeared to be similar in attrition and abrasion characteristics to an unmilled, less regularly shaped SBC. The calcination behavior, at 107 C, for the milled and unmilled materials was also similar.

  11. Desulfurizing Coal With an Alkali Treatment

    NASA Technical Reports Server (NTRS)

    Ravindram, M.; Kalvinskas, J. J.

    1987-01-01

    Experimental coal-desulfurization process uses alkalies and steam in fluidized-bed reactor. With highly volatile, high-sulfur bituminous coal, process removed 98 percent of pyritic sulfur and 47 percent of organic sulfur. Used in coal liquefaction and in production of clean solid fuels and synthetic liquid fuels. Nitrogen or steam flows through bed of coal in reactor. Alkalies react with sulfur, removing it from coal. Nitrogen flow fluidizes bed while heating or cooling; steam is fluidizing medium during reaction.

  12. Studies of in-situ calcium-based sorbents in advanced pressurized coal conversion systems

    SciTech Connect

    Katta, S.; Shires, P.J.; O'Donnell, J.J.

    1992-01-01

    The overall objective of the project is to obtain experimental data on the reactions of calcium-based sorbents in gasification systems and to evaluate or develop kinetic models applicable to the commercial design of such systems. Both air-blown coal gasification systems and second generation fluid bed combustion systems (partial gasification) will be investigated, as well as subsequent stabilization of the solid wastes (calcium sulfide/ash) produced. More specifically, the objectives are to: Develop data on kinetics of in-situ desulfurization reactions; study the effect of calcium on the kinetics of carbon conversion rate; study kinetics of oxidation of CaS to CaSO[sup 4]; Develop and identify viable techniques to stabilize CaS; and, carry out further development work on most promising method and determine its commercial economics.

  13. Studies of in-situ calcium-based sorbents in advanced pressurized coal conversion systems

    SciTech Connect

    Katta, S.; Shires, P.J.; O`Donnell, J.J.

    1992-11-01

    The overall objective of the project is to obtain experimental data on the reactions of calcium-based sorbents in gasification systems and to evaluate or develop kinetic models applicable to the commercial design of such systems. Both air-blown coal gasification systems and second generation fluid bed combustion systems (partial gasification) will be investigated, as well as subsequent stabilization of the solid wastes (calcium sulfide/ash) produced. More specifically, the objectives are to: Develop data on kinetics of in-situ desulfurization reactions; study the effect of calcium on the kinetics of carbon conversion rate; study kinetics of oxidation of CaS to CaSO{sup 4}; Develop and identify viable techniques to stabilize CaS; and, carry out further development work on most promising method and determine its commercial economics.

  14. Biological desulfurization (BDS) of middle distillates

    SciTech Connect

    Monticello, D.J. )

    1993-01-01

    As implementation of the Clean Air Act Amendment draws near, sulfur management will play a key role for the refining industry. Industry experts have estimated that the petroleum industry will spend billions of dollars to conform to the Clean Air Act and desulfurization capacity will account for a significant portion of those expenditures. The need to limit the sulfur content of finished products is not new, but this dramatic increase in expenditures is the result of the increasingly stringent environmental regulations in the US, Europe and the Far East. These regulations will be implemented over the next ten years and will have serious implications for the refining industry. The purpose of this paper is to describe an alternative approach to desulfurization based on the recent advances in biotechnology and to outline the progress which has been made in recent years in this area. Biocatalytic Desulfurization (BDS) is not a commercial technology, but conceptual engineering and sensitivity analyses have shown that the approach has great promise. Several Government, University and Industrial groups are working now to develop the technology. The recent advances which have resulted from the application of the new tools of biotechnology to the problem have accelerated the development effort, and the first commercial BDS units may be available in 1996.

  15. Philippine refiner completes diesel desulfurization project

    SciTech Connect

    Candido, S.S.; Crisostomo, E.V.

    1997-01-27

    In anticipation of tightening sulfur specifications on diesel fuel, Petron Corp. built a new 18,000 b/sd gas oil desulfurization unit (GODU) at its refinery in Bataan, Philippines. The GODU gives Petron sufficient diesel oil desulfurization capacity to meet demand for lower-sulfur diesel in the country. The project places the refinery in a pacesetter position to comply with the Philippine government`s moves to reduce air pollution, especially in urban centers, by reducing the sulfur specification for diesel to 0.5 wt% in 1996 from 0.7 wt% at the start of the project. Performance tests and initial operations of the unit have revealed a desulfurization efficiency of 91% vs. a guaranteed efficiency of 90%. A feed sulfur content of 1.33 wt% is reduced to 0.12 wt% at normal operating conditions. Operating difficulties during start-up were minimized through use of a detailed prestartup check conducted during the early stages of construction work.

  16. Sorbent Structural Impacts Due to Humidity on Carbon Dioxide Removal Sorbents for Advanced Exploration Systems

    NASA Technical Reports Server (NTRS)

    Watson, David; Knox, James C.; West, Phillip; Stanley, Christine M.; Bush, Richard

    2015-01-01

    The Life Support Systems Project (LSSP) under the Advanced Exploration Systems (AES) program builds upon the work performed under the AES Atmosphere Resource Recovery and Environmental Monitoring (ARREM) project focusing on the numerous technology development areas. The CO2 removal and associated air drying development efforts are focused on improving the current state-of-the-art system on the International Space Station (ISS) utilizing fixed beds of sorbent pellets by seeking more robust pelletized sorbents, evaluating structured sorbents, and examining alternate bed configurations to improve system efficiency and reliability. A component of the CO2 removal effort encompasses structural stability testing of existing and emerging sorbents. Testing will be performed on dry sorbents and sorbents that have been conditioned to three humidity levels. This paper describes the sorbent structural stability screening efforts in support of the LSS Project within the AES Program.

  17. Red soil as a regenerable sorbent for high temperature removal of hydrogen sulfide from coal gas.

    PubMed

    Ko, Tzu-Hsing; Chu, Hsin; Lin, Hsiao-Ping; Peng, Ching-Yu

    2006-08-25

    In this study, hydrogen sulfide (H(2)S) was removed from coal gas by red soil under high temperature in a fixed-bed reactor. Red soil powders were collected from the northern, center and southern of Taiwan. They were characterized by XRPD, porosity analysis and DCB chemical analysis. Results show that the greater sulfur content of LP red soils is attributed to the higher free iron oxides and suitable sulfidation temperature is around 773K. High temperature has a negative effect for use red soil as a desulfurization sorbent due to thermodynamic limitation in a reduction atmosphere. During 10 cycles of regeneration, after the first cycle the red soil remained stable with a breakthrough time between 31 and 36 min. Hydrogen adversely affects sulfidation reaction, whereas CO exhibits a positive effect due to a water-shift reaction. COS was formed during the sulfidation stage and this was attributed to the reaction of H(2)S and CO. Results of XRPD indicated that, hematite is the dominant active species in fresh red soil and iron sulfide (FeS) is a product of the reaction between hematite and hydrogen sulfide in red soils. The spinel phase FeAl(2)O(4) was found during regeneration, moreover, the amount of free iron oxides decreased after regeneration indicating the some of the free iron oxide formed a spinel phase, further reducting the overall desulfurization efficiency. PMID:16469434

  18. Land application uses of dry FGD by-products: Quarterly report, October--December 1994

    SciTech Connect

    Beeghly, J.H.; Dick, W.A.; Haefner, R.J.

    1995-02-01

    The project involves the testing of several ground application uses for flue gas desulfurization by-products, including the mitigation of acid mine drainage, agronomic liming, cattle feedlot, stabilization of coal refuse, and road embankments. The project also involves ground water monitoring, environmental modeling, and economic modeling. This quarterly report deals mostly with the financial aspects of the research project. Monthly progress reports from various sites are included.

  19. High temperature sorbents for oxygen

    NASA Technical Reports Server (NTRS)

    Sharma, Pramod K. (Inventor)

    1994-01-01

    A sorbent capable of removing trace amounts of oxygen (ppt) from a gas stream at a high temperature above 200 C comprising a porous alumina silicate support, such as zeolite, containing from 1 to 10 percent by weight of ion exchanged transition metal, such as copper or cobalt ions, and 0.05 to 1.0 percent by weight of an activator selected from a platinum group metal such as platinum is described. The activation temperature, oxygen sorption, and reducibility are all improved by the presence of the platinum activator.

  20. MERCURIC CHLORIDE CAPTURE BY ALKALINE SORBENTS

    EPA Science Inventory

    The paper gives results of bench-scale mechanistic studies of mercury/sorbent reactions that showed that mercuric chloride (HgC12) is readily adsorbed by alkaline sorbents, which may offers a less expensive alternative to the use of activated carbons. A laboratory-scale, fixed-b...

  1. 7 CFR 3201.23 - Sorbents.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 15 2014-01-01 2014-01-01 false Sorbents. 3201.23 Section 3201.23 Agriculture Regulations of the Department of Agriculture (Continued) OFFICE OF PROCUREMENT AND PROPERTY MANAGEMENT, DEPARTMENT OF AGRICULTURE GUIDELINES FOR DESIGNATING BIOBASED PRODUCTS FOR FEDERAL PROCUREMENT Designated Items § 3201.23 Sorbents. (a)...

  2. SOLID SORBENT FOR COLLECTING ATMOSPHERIC SULFUR DIOXIDE

    EPA Science Inventory

    A solid sorbent for collecting atmospheric SO2 was evaluated as part of an overall effort to develop a replacement method for the West-Gaeke method presently used to measure 24-hour ambient sulfur dioxide concentrations in ambient air. Research showed that a solid sorbent, consis...

  3. Fibrous mineral sorbents for concentration of radionuclides

    SciTech Connect

    Luneva, N.K.; Rat`ko, A.I.; Petushok, I.A.

    1995-03-01

    The sorption properties of fibrous mineral sorbents prepared from modified clinoptilolite and an acidic cellulose ester containing hexacyanoferrates are studied. The sorbents can be used to purify liquid radioactive wastes with a total specific activity of (4.9-7){center_dot}10{sup {minus}6} Ci/liter.

  4. HIGH-TEMPERATURE DESULFURIZATION OF LOW-BTU-GAS

    EPA Science Inventory

    The report describes and gives results of economic studies of a process for desulfurizing low-Btu fuel gas. The gas is first desulfurized at high temperature in a fluidized bed of half-calcined dolomite. It is then cooled to 700 C and passed through high-pressure-drop cyclones to...

  5. Liquefaction and desulfurization of coal using synthesis gas

    DOEpatents

    Fu, Yuan C.

    1977-03-08

    A process for desulfurizing and liquefying coal by heating said coal at a temperature of 375.degree.-475.degree. C in the presence of a slurry liquid, hydrogen, carbon monoxide, steam, and a catalyst comprising a desulfurization catalyst and an alkali metal salt.

  6. Development of a Desulfurization Strategy for a NOx Adsorber Catalyst

    SciTech Connect

    Tomazic, Dean

    2000-08-20

    Improve NOx regeneration calibration developed in DECSE Phase I project to understand full potential of NOx adsorber catalyst over a range of operating temperatures. Develop and demonstrate a desulfurization process to restore NOx conversion efficiency lost to sulfur contamination. Investigate effect of desulfurization process on long-term performance of the NOx adsorber catalyst.

  7. FLUE GAS DESULFURIZATION PILOT STUDY. PHASE II. APPLICABILITY STUDY

    EPA Science Inventory

    The North Atlantic Treaty Organization Committee on the Challenges of Modern Society (NATO-CCMS) Flue Gas Desulfurization (FGD) Study Group prepared status reports on 12 FGD processes. Results of this work are summarized in NATO Report No. 95 titled 'Flue Gas Desulfurization Pilo...

  8. Flue gas desulfurization gypsum agricultural network alabama (cotton)

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Flue gas desulfurization gypsum (FGDG) is an excellent source of gypsum (CaSO4•2H2O) that can be beneficially used in agriculture. Research was conducted as part of the Flue Gas Desulfurization Gypsum Agricultural Network program sponsored by the Electric Power Research Institute in collaboration wi...

  9. PRODUCTION OF CONSTRUCTION AGGREGATES FROM FLUE GAS DESULFURIZATION SLUDGE

    SciTech Connect

    1998-12-01

    Through a cooperative agreement with DOE, the Research and Development Department of CONSOL Inc. (CONSOL R and D) is teaming with SynAggs, Inc. and Duquesne Light to design, construct, and operate a 500 lb/h continuous pilot plant to produce road construction aggregate from a mixture of wet flue gas desulfurization (FGD) sludge, fly ash, and other components. The proposed project is divided into six tasks: (1) Project Management; (2) Mix Design Evaluation; (3) Process Design; (4) Construction; (5) Start-Up and Operation; and (6) Reporting. In this quarter, Tasks 1 and 2 were completed. A project management plan (Task 1) was issued to DOE on October 22, 1998 . The mix design evaluation (Task 2) with Duquesne Light Elrama Station FGD sludge and Allegheny Power Hatfields Ferry Station fly ash was completed. Eight semi-continuous bench-scale tests were conducted to examine the effects of mix formulation on aggregate properties. A suitable mix formulation was identified to produce aggregates that meet specifications of the American Association of State High Transport Officials (AASHTO) as Class A aggregate for use in highway construction. The mix formulation was used in designing the flow sheet of the pilot plant. The process design (Task 3) is approximately 80% completed. Equipment was evaluated to comply with design requirements. The design for the curing vessel was completed by an outside engineering firm. All major equipment items for the pilot plant, except the curing vessel, were ordered. Pilot plant construction (Task 4) was begun in October. The Hazardous Substance Plan was issued to DOE. The Allegheny County (PA) Heat Department determined that an air emission permit is not required for operation of the pilot plant.

  10. Optimization of process parameters for the preparation of CaO/CaSO{sub 4}/coal fly ash sorbent for sulfur dioxide (SO{sub 2}) removal: Part II

    SciTech Connect

    Lee, K.T.; Bhatia, S.; Mohamed, A.R.

    2006-10-01

    A two-step optimization strategy was employed to optimize the surface area of sorbent prepared from coal fly ash, calcium oxide (CaO) and calcium sulfate (CaSO{sub 4}) for flue gas desulfurization. In the first step, a 3 level full factorial design of experiment was used to develop a regression model equation to correlate the significant experimental sorbent preparation variables to the surface area of the resulting sorbent. The three experimental sorbent preparation variables studied are hydration period (x{sub 1}), ratio of CaO to fly ash (x{sub 2}) and amount of CaSO{sub 4} (x{sub 3}). In the subsequent step, response surface methodology was used to identify the experimental sorbent preparation variables that maximize the surface area of the sorbent. Through this two-step optimization strategy, it was found that at a hydration period of 10 hrs and drying temperature of 100{sup o}C, optimum surface area of 67.0 m{sup 2}/g could be attained by using 5 grams of CaO, 13.7 grams of fly ash, and 7.4 grams of CaSO{sub 4} in the preparation mixture. The prediction was verified with experimental runs.

  11. Summary and assessment of METC zinc ferrite hot coal gas desulfurization test program, final report: Volume 2, Appendices

    SciTech Connect

    Underkoffler, V.S.

    1986-12-01

    The Morgantown Energy Technology Center (METC) has conducted a test program to develop a zinc ferrite-based high temperature desulfurization process which could be applied to fuel gas entering downstream components such as molten carbonate fuel cells or gas turbines. As a result of prior METC work with iron oxide and zinc oxide sorbents, zinc ferrite evolved as a candidate with the potential for high capacity, low equilibrium levels of H/sub 2/S, and structural stability after multiple regenerations. The program consisted of laboratory-scale testing with a two-inch diameter reactor and simulated fixed-bed gasifier gas; bench-scale testing with a six-inch diameter reactor and actual gas from the METC 42-inch fixed bed gasifier; as well as laboratory-scale testing of zinc ferrite with simulated fluidized bed gasifier gas. Data from sidestream testing are presented. 18 refs.

  12. Bench-scale development of mild gasification char desulfurization. Technical report, 1 December 1993--28 February 1994

    SciTech Connect

    Knight, R.A.

    1994-06-01

    The goal of this project is to scale up a process, developed under a previous ICCI grant, for desulfurization of mild gasification char by treatment with hydrogen-rich process-derived fuel gas at 650--760 C and 7-15 atm. The char can be converted into a low-sulfur metallurgical form coke. In the prior study, IBC-105 coal with 4.0 wt % sulfur was converted to chars with less than 1.0 wt% sulfur was converted to chars with less than 1.0 wt % sulfur in a laboratory-scale batch reactor. The susceptibility of the char to desulfurization was correlated with physicochemical char properties and mild gasification conditions. Acid pretreatment of the coal prior to mild gasification was also shown to significantly enhance subsequent sulfur removal. In this study, IGT is conducting continuous bench-scale tests in a 1-lb/h fluidized-bed reactor to determine the preferred process conditions and obtain steady-state data necessary for process conditions and obtain steady-state data necessary for process design and scale-up. The desulfurized chars are to be used to produce low-sulfur form coke, which will be evaluated for density, reactivity, and strength properties relevant to utilization in blast furnaces. During the second quarter, the authors completed the acid pretreatment of 25 lb (11 kg) of the 40 x 80-mesh IBC-105 coal and 7 lb (3 kg) of carbonizer char. Modifications of the bench-scale fluidized-bed reactor were completed, permitting extended-duration char-producing runs with caking coal. Char-producing runs were initiated at 1100 F and 20 psig in nitrogen, and will continue into the third quarter.

  13. Production of elemental sulfur and methane from H{sub 2}S and CO{sub 2} derived from a coal desulfurization process. Annual technical progress report, October 1, 1995--September 30, 1996; Quarterly technical progress report, July 1--September 30, 1996

    SciTech Connect

    Jiang, X.; Khang, S.J.; Keener, T.C.

    1996-12-31

    This annual report summarizes the results of the project during the third year period. The purpose of this study was to develop an experimental and theoretical procedure to investigate the feasibility of producing elemental sulfur, carbon monoxide, hydrogen and possibly methane from hydrogen sulfide and carbon dioxide through catalytic reactions. A standard experimental system that can evaluate potential catalysts under controlled laboratory conditions has been designed and constructed. And an effective simulation program capable of providing valuable thermodynamic information on the reaction system has been compiled. During this project year, the modified experimental system for the catalytic reaction studies was installed and the temperature distribution profile inside the reactor has been characterized. New flowmeters were replaced in the reaction system and calibrated to control the flowrates of H{sub 2}S, CO{sub 2}, H{sub 2} and N{sub 2}. Based on the experimental results of H{sub 2}S decomposition under both non-catalytic and catalytic conditions, bench scale experiments were performed with the CoO-MoO{sub 3}-Alumina catalyst at moderate temperatures, around 550 C, to investigate the adsorption effects using solid sorbents within a sulfur vapor environment. Four kinds of adsorbents have been tested. In addition to the above baseline tests, several designs of solid adsorbent feed system have been tested. Under both an inert and a real reaction environment, bench scale experiments were performed to investigate the characteristics and efficiency of activated carbon passing through the CoO-MoO{sub 3}-Alumina catalyst bed.

  14. Sorbents for the oxidation and removal of mercury

    DOEpatents

    Olson, Edwin S.; Holmes, Michael J.; Pavlish, John H.

    2008-10-14

    A promoted activated carbon sorbent is described that is highly effective for the removal of mercury from flue gas streams. The sorbent comprises a new modified carbon form containing reactive forms of halogen and halides. Optional components may be added to increase reactivity and mercury capacity. These may be added directly with the sorbent, or to the flue gas to enhance sorbent performance and/or mercury capture. Mercury removal efficiencies obtained exceed conventional methods. The sorbent can be regenerated and reused. Sorbent treatment and preparation methods are also described. New methods for in-flight preparation, introduction, and control of the active sorbent into the mercury contaminated gas stream are described.

  15. Sorbents for the oxidation and removal of mercury

    DOEpatents

    Olson, Edwin S.; Holmes, Michael J.; Pavlish, John H.

    2012-05-01

    A promoted activated carbon sorbent is described that is highly effective for the removal of mercury from flue gas streams. The sorbent comprises a new modified carbon form containing reactive forms of halogen and halides. Optional components may be added to increase reactivity and mercury capacity. These may be added directly with the sorbent, or to the flue gas to enhance sorbent performance and/or mercury capture. Mercury removal efficiencies obtained exceed conventional methods. The sorbent can be regenerated and reused. Sorbent treatment and preparation methods are also described. New methods for in-flight preparation, introduction, and control of the active sorbent into the mercury contaminated gas stream are described.

  16. Sorbents for the oxidation and removal of mercury

    DOEpatents

    Olson, Edwin S.; Holmes, Michael J.; Pavlish, John Henry

    2014-09-02

    A promoted activated carbon sorbent is described that is highly effective for the removal of mercury from flue gas streams. The sorbent comprises a new modified carbon form containing reactive forms of halogen and halides. Optional components may be added to increase reactivity and mercury capacity. These may be added directly with the sorbent, or to the flue gas to enhance sorbent performance and/or mercury capture. Mercury removal efficiencies obtained exceed conventional methods. The sorbent can be regenerated and reused. Sorbent treatment and preparation methods are also described. New methods for in-flight preparation, introduction, and control of the active sorbent into the mercury contaminated gas stream are described.

  17. Effects of surface acidities of MCM-41 modified with MoO3 on adsorptive desulfurization of gasoline

    NASA Astrophysics Data System (ADS)

    Shao, Xinchao; Zhang, Xiaotong; Yu, Wenguang; Wu, Yuye; Qin, Yucai; Sun, Zhaolin; Song, Lijuan

    2012-12-01

    A series of MCM-41 samples containing molybdenum oxide as active species in the mesoporous channels loaded by spontaneous monolayer dispersion (SMD) and impregnation (IM) have been prepared and characterized using XRD, N2 adsorption-desorption analysis, Fourier transform infrared spectroscopy (FTIR) and intelligent gravimetric analyzer (IGA). The relative number of hydroxy on the adsorbents was investigated by in situ FTIR. Surface acidities of the adsorbents were studied by infrared spectroscopy of adsorbed pyridine and correlated with reactivity for adsorptive desulfurization. The IGA technique was employed to investigate adsorption behavior of thiophene and benzene on the adsorbents at 303 K. It is shown that MoO3 can be highly dispersed up to 0.2 g g-1 in the MCM-41 channels by the SMD strategy with the ordered mesoporous structure of the MoMM samples remaining intact. The ordered mesostructure of MCM-41 is, however, destroyed at higher MoO3 contents of 0.26 and 0.32 g g-1 with particle sizes of 1.2 nm and 3.6 nm, respectively, observed. For the MoMI(0.2) sample prepared by the IM method, the aggregation of the MoO3 particles takes place with a particle size of 6.5 nm obtained. The results are also revealed that the dispersion extent of the MoO3 species is related to the abundant surface hydroxy of MCM-41. The host species and guest species undergo solid-state reaction to form Sisbnd Osbnd Mo bonds in the mixtures which enhance both the Lewis acid and Brönsted acid of the samples. It has been concluded that the surface acidities of the sorbents contributes to the desulfurization performance which has also been investigated in this study. The octahedral coordinated species (Mo7O246-) are the adsorptive active species for desulfurization compared with the tetrahedral coordinated ones (MoO42-).

  18. High-temperature desulfurization of gasifier effluents with rare earth and rare earth/transition metal oxides

    SciTech Connect

    Dooley, Kerry M.; Kalakota, Vikram; Adusumilli, Sumana

    2011-02-11

    We have improved the application of mixed rare-earth oxides (REOs) as hot gas desulfurization adsorbents by impregnating them on stable high surface area supports and by the inclusion of certain transition metal oxides. We report comparative desulfurization experiments at high temperature (900 K) using a synthetic biomass gasifier effluent containing 0.1 vol % H2S, along with H2, CO2, and water. More complex REO sorbents outperform the simpler CeO2/La2O3 mixtures, in some cases significantly. Supporting REOs on Al2O3 (~20 wt % REO) or ZrO2 actually increased the sulfur capacities found after several cycles on a total weight basis. Another major increase in sulfur capacity took place when MnOx or FeOx is incorporated. Apparently most of the Mn or Fe is dispersed on or near the surface of the mixed REOs because the capacities with REOs greatly exceeded those of Al2O3-supported MnOx or FeOx alone at these conditions. In contrast, incorporating Cu has little effect on sulfur adsorption capacities. Both the REO and transition metal/REO adsorbents could be regenerated completely using air for at least five repetitive cycles.

  19. Removal of hazardous gaseous pollutants from industrial flue gases by a novel multi-stage fluidized bed desulfurizer.

    PubMed

    Mohanty, C R; Adapala, Sivaji; Meikap, B C

    2009-06-15

    Sulfur dioxide and other sulfur compounds are generated as primary pollutants from the major industries such as sulfuric acid plants, cupper smelters, catalytic cracking units, etc. and cause acid rain. To remove the SO(2) from waste flue gas a three-stage counter-current multi-stage fluidized bed adsorber was developed as desulfurization equipment and operated in continuous bubbling fluidization regime for the two-phase system. This paper represents the desulfurization of gas mixtures by chemical sorption of sulfur dioxide on porous granular calcium oxide particles in the reactor at ambient temperature. The advantages of the multi-stage fluidized bed reactor are of high mass transfer and high gas-solid residence time that can enhance the removal of acid gas at low temperature by dry method. Experiments were carried out in the bubbling fluidization regime supported by visual observation. The effects of the operating parameters such as sorbent (lime) flow rate, superficial gas velocity, and the weir height on SO(2) removal efficiency in the multistage fluidized bed are reported. The results have indicated that the removal efficiency of the sulfur dioxide was found to be 65% at high solid flow rate (2.0 kg/h) corresponding to lower gas velocity (0.265 m/s), wier height of 70 mm and SO(2) concentration of 500 ppm at room temperature. PMID:19036509

  20. Preparation of Modified Semi-Coke–Supported ZnFe2O4 Sorbent with the Assistance of Ultrasonic Irradiation

    PubMed Central

    Mi, Jie; Ren, Jun; Zhang, Yongyan

    2012-01-01

    Abstract Modified semi-coke (MSC) supported ZnFe2O4 was prepared under the condition of ultrasonic irradiation. Performance of the sorbents was tested using a fixed-bed reactor as a hot gas desulfurizer. The MSC support, the mass ratio of zinc ferrites to the support, calcination temperature, and the ultrasonic conditions of power and time all had influences on the structure and the breakthrough behavior of the sorbent. Ultrasonic irradiation can help to make ZnFe2O4 highly dispersed on MSC. ZnFe2O4/MSC had increased porosity and a larger specific surface area compared to unsupported ZnFe2O4. The sorbent exhibited a higher sulfur capacity at the optimum preparing conditions, where the mass ratio of ZnFe2O4 to MSC was 8:10, calcinated at 500°C, and the ultrasonic power and time was 900 W and 1.5 h, respectively. PMID:23133310

  1. Sorption of methylxanthines by different sorbents

    NASA Astrophysics Data System (ADS)

    Dmitrienko, S. G.; Andreeva, E. Yu.; Tolmacheva, V. V.; Terent'eva, E. A.

    2013-05-01

    Sorption of caffeine, theophylline, theobromine, diprophylline, and pentoxyphylline on different sorbents (supercross-linked polystyrene, surface-modified copolymer of styrene and divinylbenzene Strata-X, and carbon nanomaterials Taunit and Diasorb-100-C16T) was studied in a static mode in an effort to find new sorbents suitable for sorption isolation and concentration of methylxanthines. The peculiarities of sorption of methylxanthines were explained in relation to the solution acidity, the nature of the sorbates and their concentration, the nature of the solvent, and the structural characteristics of the sorbents.

  2. Molecular biological enhancement of coal desulfurization: Cloning and expression of the sulfoxide/sulfone/sulfonate/sulfate genes in Pseudomonads and Thiobacillae

    SciTech Connect

    Krawiec, S.

    1990-10-22

    Research continued on coal desulfurization and the study of biological enhancement of desulfurization. This quarters work included: crosses between soil isolates containing r68.45 and P. aeruginosa 27853-2a; extents of crosses and abundances of transconjugants; purpose of repeated crosses; noteworthy features of mating protocol; phenotypic peculiarities and phenotypic stabilities of transconjugants; characterization of antibiotic sensitivity; effect of receiving R68.45 from P. putida PRS 2003; transfer of R68.45 from C18 to auxotrophs derived from P. aeruginosa 27853; and differences in ability of various soil isolates to transfer Dbt{sup +} phenotype to recipient cells; incipient characterizations of Thiobacillae spp. growth and antibiotic sensitivity; plasmid isolation; and acquisition of new soil isolates.

  3. Kinetics of the desulfurization of molten iron. Final report

    SciTech Connect

    Gaskell, D.R.

    1981-03-01

    Experimental work has involved the fabrication of impervious slip-cast CaO crucibles, measurement of the rate of desulfurization of liquid iron by solid CaO and measurement of the rate of desulfurization of liquid iron by CaO-saturated liquid FeO. Above 0.087 < wt % S < 0.67, the activity of FeS is high enough to form a liquid phase in the system CaO-Fe-S. With lower sulfur levels, CaO does not cause any desulfurization of the liquid iron. When CaO-saturated liquid FeO is brought into contact with a liquid Fe-S alloy a rapid initial rate of desulfurization occurs due to surface tension-induced local convection at the slag-metal interface. After this initial period, the rate of desulfurization is determined by diffusion of sulfur in the metal. No change occurs in the oxygen content of the metal during desulfurization and hence the half cell reactions occurring in the electrochemical transfer process are (Fe) ..-->.. (Fe/sup 2 +/) + 2e/sup -/ and (S) + 2e/sup -/ ..-->.. (S/sup 2 -/). Addition of CaF/sub 2/ to the CaO-saturated slag has no effect on the desulfurization.

  4. New, high-capacity, calcium-based sorbents: Calcium silicate sorbents. Final report

    SciTech Connect

    Kenney, M.E.; Chiang, Ray-Kuang

    1993-09-30

    A search is being carried out for new calcium-based SO{sub 2} sorbents for induct injection. More specifically, a search is being carried out for induct injection calcium silicate sorbents that are highly cost effective. The objectives of the past year were to study the sorption of SO{sub 2} by representative calcium silicates, to study the composition of the Ca(OH){sub 2}-fly ash sorbent, and to install a humidity sensor in the sorption system.

  5. A NOVEL APPROACH TO CATALYTIC DESULFURIZATION OF COAL

    SciTech Connect

    John G. Verkade

    1998-08-31

    The nonionic superbase P(MeNCH{sub 2}CH{sub 2}){sub 3}N (A) efficiently desulfurizes trisulfides to disulfides and monosulfides, disulfides to monosulfides, and propylene sulfide to propene. S=P(MeNCH{sub 2}CH{sub 2}){sub 3}N (B) was formed as the sulfur acceptor. P(NMe{sub 2}){sub 3} was a much poorer desulfurizing agent than A under the same reaction conditions. Thiocyanates and triphenylphosphine sulfide were also desulfurized with A, but N-(phenylthio)phthalimide formed [A-SP]{sup +} phthalimide in quantitative yield.

  6. Biocatalytic desulfurization (BDS) of petrodiesel fuels.

    PubMed

    Mohebali, Ghasemali; Ball, Andrew S

    2008-08-01

    Oil refineries are facing many challenges, including heavier crude oils, increased fuel quality standards, and a need to reduce air pollution emissions. Global society is stepping on the road to zero-sulfur fuel, with only differences in the starting point of sulfur level and rate reduction of sulfur content between different countries. Hydrodesulfurization (HDS) is the most common technology used by refineries to remove sulfur from intermediate streams. However, HDS has several disadvantages, in that it is energy intensive, costly to install and to operate, and does not work well on refractory organosulfur compounds. Recent research has therefore focused on improving HDS catalysts and processes and also on the development of alternative technologies. Among the new technologies one possible approach is biocatalytic desulfurization (BDS). The advantage of BDS is that it can be operated in conditions that require less energy and hydrogen. BDS operates at ambient temperature and pressure with high selectivity, resulting in decreased energy costs, low emission, and no generation of undesirable side products. Over the last two decades several research groups have attempted to isolate bacteria capable of efficient desulfurization of oil fractions. This review examines the developments in our knowledge of the application of bacteria in BDS processes, assesses the technical viability of this technology and examines its future challenges. PMID:18667551

  7. NID dry desulfurization system -- An update

    SciTech Connect

    Ahman, S.; Bengtsson, S.

    1998-07-01

    The development of ABB's low cost flue gas desulfurization (FGD) system has been reported in various papers during 1997. The system combines low cost and simple operation with very good performance and is targeted especially for the emerging markets in Asia and East Europe. This method is capable of achieving 90+% SO{sub 2} removal, irrespective of sulphur content in the fuel. The system is further easy to retrofit at existing sites; it has a minimum space requirement. An important feature of the dry FGD technology, sometimes not highlighted enough, is the fact that particulate collection of fly ash is facilitated by the FGD system at no extra capital charge. The flue gas temperature after a DFGD system also often allows the flue gas to be passed on to an existing stack without reheat. ``NID'' is an acronym for ``Novel Integrated Desulfurization'', indicative of the innovative nature of this FGD technology enabled by the integration of several subfunctionalities into one unit. The first two commercial plants were installed by the Polish power company Elektrownia Laziska. These full scale units were commissioned during 1996. A third unit at a diesel power station in Finland is at the time of writing in the commissioning stage.

  8. Selenium speciation in flue desulfurization residues.

    PubMed

    Zhong, Liping; Cao, Yan; Li, Wenying; Xie, Kechang; Pan, Wei-Ping

    2011-01-01

    Flue gas from coal combustion contains significant amounts of volatile selenium (Se). The capture of Se in the flue gas desulfurization (FGD) scrubber unit has resulted in a generation of metal-laden residues. It is important to determine Se speciation to understand the environmental impact of its disposal. A simple method has been developed for selective inorganic Se(IV), Se(VI) and organic Se determination in the liquid-phase FGD residues by hydride generation atomic fluorescence spectrometry (AFS). It has been determined that Se(IV), Se(VI) and organic Se can be accurately determined with detection limits (DL) of 0.05, 0.06 and 0.06 microg/L, respectively. The accuracy of the proposed method was evaluated by analyzing the certified reference material, NIST CRM 1632c, and also by analyzing spiked tap-water samples. Analysis indicates that the concentration of Se is high in FGD liquid residues and primarily exists in a reduced state as selenite (Se(IV)). The toxicity of Se(IV) is the strongest of all Se species. Flue gas desulfurization residues pose a serious environmental risk. PMID:21476358

  9. PERFORMANCE TESTING OF SELECTED SORBENT BOOMS

    EPA Science Inventory

    Performance tests on three commercially available sorbent booms were conducted at the U.S. Environmental Protection Agency's Oil and Hazardous Materials Simulated Environmental Test Tank (OHMSETT) test facility. Test variables included wave condition, tow speed, and quantity of o...

  10. Replacement of charcoal sorbent in the VOST

    SciTech Connect

    Johnson, L.D.; Fuerst, R.G.; Foster, A.L.; Bursey, J.T.

    1993-01-01

    EPA Method 0030, the Volatile Organic Sampling Train (VOST), for sampling volatile organics from stationary sources, specifies the use of petroleum-base charcoal in the second sorbent tube. Charcoal has proven to be a marginal performer as a sampling sorbent, partly due to inconsistency in analyte recovery. In addition, commercial availability of petroleum charcoal for VOST tubes has been variable. Lack of data on comparability and variability of charcoals for VOST application has created uncertainty when other charcoals are substituted. Five potential sorbent replacements for charcoal in Method 0030 were evaluated along with a reference charcoal. Two of the sorbents tested, Ambersorb XE-340 and Tenax GR, did not perform well enough to qualify as replacements. Three candidates, Anasorb 747, Carbosieve S-III and Kureha Beaded Activated Charcoal, performed adequately, and produced statistically equivalent results. Anasorb 747 appears to be an acceptable replacement for petroleum charcoal, based on a combination of performance, availability, and cost.

  11. Sorbents for Trapping Organic Pollutants From Air.

    PubMed

    Ligor; Gorecka; Buszewski

    1998-01-01

    A series of siliceous adsorbents with chemically bonded phases (CBPs) of different polarity were tested as sorbents for trapping air pollutants (petroleum ether) using controlled setup. Moreover, special attention was paid to the potential role of metal impurities as strong adsorption sites. Sorbents were characterized by various physico-chemical methods, such as porosimetry, inductively coupled plasma (ICP) analysis, elemental analysis, derivatography, and gas chromatography. Trapping tubes were utilized for sorption of toxic pollutants from indoor air. PMID:10602615

  12. Testing and analysis of METC10 sorbent

    SciTech Connect

    Siriwardane, R.V.

    1996-12-31

    Development of a suitable regenerable sorbent is a major barrier issue in the Hot Gas Cleanup program for Integrated Gasification Combined Cycle systems. This has been a challenging problem for the last 20 years. Many of the sorbents developed in prior work did not retain their reactivity and physical integrity during repeated sulfidation/regeneration cycles. This paper is a report on a promising sorbent (METC10) developed at the Morgantown Energy Technology Center (METC) which has demonstrated sustained reactivity and physical integrity during repeated sulfidation and regeneration cycles. METC10 sorbent was tested in a low pressure (260 kPa/23 psig) fixed-bed reactor at 538{degrees}C (1,OOO{degrees}F) with simulated air blown K Rust Westinghouse (KRW) coal gas. The sorbent was subjected to 3.5 sulfidation/regeneration cycles using steam as the regeneration diluent. There were no appreciable changes in reactivity during the 3.5 cycles and spalling or other physical deterioration was not observed. Sorbent pellets, which were prepared by a commercial vendor (United Catalysts, Inc.) to METC specifications, were exposed to fifty sulfidation/regeneration cycles using conditions typical of the Tampa Electric Company (TECO) Clean Coal Technology (CCT) demonstration project. After the fiftieth sulfidation cycle, both the sulfur loading value (more than 6 lb/ft{sup 3}) and the attrition (less than 5 wt%) satisfied the requirements necessary for the TECO/CCT project. These sorbent pellets were also tested with real coal gas for 240 hours in a moving bed reactor at General Electric (GE) company. Sulfur absorption was according to the sorbent movement rate and the attrition rate was very low during 240 hours of the pilot plant operation.

  13. Microbial strain improvement for organosulfur removal from coal. [Quarterly] technical report, March 1, 1992--May 31, 1992

    SciTech Connect

    Kilbane, J.J. II

    1992-10-01

    IGT has developed a microbial culture of Rhodococcus rhodochrous, designated as IGTS8, that is capable of specifically cleaving carbon-sulfur bonds in a range of organosulfur model compounds and is capable of removing organic sulfur from coal and petroleum without sacrificing the calorific value of the fuel. Although IGTS8 possesses the ability to specifically remove organic sulfur from coal, a major research need is to develop improved strains of microorganisms that possess higher levels of desulfurization activity and therefore will permit more favorable biodesulfurization process conditions: faster rates, more complete removal, and smaller reactor size. Strain improvement is the single most important aspect to the development of a practical coal desulfurization process and accordingly is the focus of research in this project. During the current quarter the screening of genomic libraries resulted in the detection of a clone that scored positively in the UV fluorescence spray plate assay; however, subsequent analysis failed to reveal the presence of a desulfurization gene. Preliminary results using subtractive hybridization to screen genomic libraries have been obtained but desulfurization genes have not yet been identified. In additional studies a gene encoding chloramphenicol resistance in Rhodococcus cultures has been cloned and the promoter region is currently being sequenced. This promoter will subsequently be used to obtain high levels of expression of desulfurization genes.

  14. Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas

    SciTech Connect

    Carl Richardson; Katherine Dombrowski; Douglas Orr

    2006-12-31

    This project Final Report is submitted to the U.S. Department of Energy (DOE) as part of Cooperative Agreement DE-FC26-03NT41987, 'Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas.' Sorbent injection technology is targeted as the primary mercury control process on plants burning low/medium sulfur bituminous coals equipped with ESP and ESP/FGD systems. About 70% of the ESPs used in the utility industry have SCAs less than 300 ft2/1000 acfm. Prior to this test program, previous sorbent injection tests had focused on large-SCA ESPs. This DOE-NETL program was designed to generate data to evaluate the performance and economic feasibility of sorbent injection for mercury control at power plants that fire bituminous coal and are configured with small-sized electrostatic precipitators and/or an ESP-flue gas desulfurization (FGD) configuration. EPRI and Southern Company were co-funders for the test program. Southern Company and Reliant Energy provided host sites for testing and technical input to the project. URS Group was the prime contractor to NETL. ADA-ES and Apogee Scientific Inc. were sub-contractors to URS and was responsible for all aspects of the sorbent injection systems design, installation and operation at the different host sites. Full-scale sorbent injection for mercury control was evaluated at three sites: Georgia Power's Plant Yates Units 1 and 2 [Georgia Power is a subsidiary of the Southern Company] and Reliant Energy's Shawville Unit 3. Georgia Power's Plant Yates Unit 1 has an existing small-SCA cold-side ESP followed by a Chiyoda CT-121 wet scrubber. Yates Unit 2 is also equipped with a small-SCA ESP and a dual flue gas conditioning system. Unit 2 has no SO2 control system. Shawville Unit 3 is equipped with two small-SCA cold-side ESPs operated in series. All ESP systems tested in this program had SCAs less than 250 ft2/1000 acfm. Short-term parametric tests were conducted on Yates Units 1 and 2 to evaluate

  15. Continuous fluidized-bed contactor with recycle of sorbent

    DOEpatents

    Scott, C.D.; Petersen, J.N.; Davison, B.H.

    1996-07-09

    A continuous fluidized-bed contactor containing sorbent particles is used to remove solutes from liquid solvents. As the sorbent particles, for example gel beads, sorb the solute, for example metal ion species, the sorbent particles tend to decrease in diameter. These smaller loaded sorbent particles rise to the top of the contactor, and larger sorbent particles remain at the bottom of the contactor as a result of normal hydraulic forces. The smaller loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. Alternatively, the loaded sorbent particles may also slightly increase in diameter, or exhibit no change in diameter but an increase in density. As a result of normal hydraulic forces the larger loaded sorbent particles fall to the bottom of the contactor. The larger loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. 8 figs.

  16. Continuous fluidized-bed contactor with recycle of sorbent

    DOEpatents

    Scott, Charles D.; Petersen, James N.; Davison, Brian H.

    1996-01-01

    A continuous fluidized-bed contactor containing sorbent particles is used to remove solutes from liquid solvents. As the sorbent particles, for example gel beads, sorb the solute, for example metal ion species, the sorbent particles tend to decrease in diameter. These smaller loaded sorbent particles rise to the top of the contactor, as larger sorbent particles remain at the bottom of the contactor as a result of normal hydraulic forces. The smaller loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. Alternatively, the loaded sorbent particles may also slightly increase in diameter, or exhibit no change in diameter but an increase in density. As a result of normal hydraulic forces the larger loaded sorbent particles fall to the bottom of the contactor. The larger loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor.

  17. INVESTIGATION AND DEMONSTRATION OF DRY CARBON-BASED SORBENT INJECTION FOR MERCURY CONTROL

    SciTech Connect

    Terry Hunt; Mark Fox; Lillian Stan; Sheila Haythornthwaite; Justin Smith; Jason Ruhl

    1998-10-01

    This quarterly report describes the activities that have taken place during the first full quarter of the Phase II project ''Investigation and Demonstration of Dry Carbon-Based Sorbent Injection for Mercury Control''. Modifications were completed and sampling began at the 600 acfm pilot-scale particulate control module (PCM) located at the Comanche Station in Pueblo, CO. The PCM was configured as an electrostatic precipitator for these tests. A Perkin-Elmer flue gas mercury analyzer was installed on-site and operated. Initial test results using both manual sampling methodology and the mercury analyzer are presented herein. Preparations were made during this period for full-scale mercury testing of several PSCo units. A site visit was made to Arapahoe and Cherokee Generating Stations to determine sample locations and to develop a test plan.

  18. CHEMICAL SPECIATION OF FLUE GAS DESULFURIZATION SLUDGE CONSTITUENTS

    EPA Science Inventory

    This project addresses the problem of flue gas desulfurization (FGD) sludge disposal to land. Specifically, the chemical species of FGD sludge constituents are thermodynamically modeled using the equilibrium constant approach, in an attempt to predict the constituent concentratio...

  19. Plane flame furnace combustion tests on JPL desulfurized coal

    NASA Technical Reports Server (NTRS)

    Reuther, J. J.; Kim, H. T.; Lima, J. G. H.

    1982-01-01

    The combustion characteristics of three raw bituminous (PSOC-282 and 276) and subbituminous (PSOC-230) coals, the raw coals partially desulfurized (ca -60%) by JPL chlorinolysis, and the chlorinated coals more completely desulfurized (ca -75%) by JPL hydrodesulfurization were determined. The extent to which the combustion characteristics of the untreated coals were altered upon JPL sulfur removal was examined. Combustion conditions typical of utility boilers were simulated in the plane flame furnace. Upon decreasing the parent coal voltaile matter generically by 80% and the sulfur by 75% via the JPL desulfurization process, ignition time was delayed 70 fold, burning velocity was retarded 1.5 fold, and burnout time was prolonged 1.4 fold. Total flame residence time increased 2.3 fold. The JPL desulfurization process appears to show significant promise for producing technologically combustible and clean burning (low SO3) fuels.

  20. Apparatus for hot-gas desulfurization of fuel gases

    DOEpatents

    Bissett, Larry A.

    1992-01-01

    An apparatus for removing sulfur values from a hot fuel gas stream in a fdized bed contactor containing particulate sorbent material by employing a riser tube regeneration arrangement. Sulfur-laden sorbent is continuously removed from the fluidized bed through a stand pipe to the riser tube and is rapidly regenerated in the riser tube during transport of the sorbent therethrough by employing an oxygen-containing sorbent regenerating gas stream. The riser tube extends from a location below the fluidized bed to an elevation above the fluidized bed where a gas-solid separating mechanism is utilized to separate the regenerated particulate sorbent from the regeneration gases and reaction gases so that the regenerated sorbent can be returned to the fluidized bed for reuse.

  1. FIELD TEST PROGRAM FOR EVALUATION OF SORBENT INJECTION FOR MERCURY CONTROL

    SciTech Connect

    Sharon Sjostrom

    2004-02-12

    The power industry in the U.S. is faced with meeting new regulations to reduce the emissions of mercury compounds from coal-fired plants. These regulations are directed at the existing fleet of nearly 1,100 boilers. These plants are relatively old with an average age of over 40 years. Although most of these units are capable of operating for many additional years, there is a desire to minimize large capital expenditures because of the reduced (and unknown) remaining life of the plant to amortize the project. Injecting a sorbent such as powdered activated carbon into the flue gas represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. The overall objective of this test program described in this quarterly report is to evaluate the capabilities of activated carbon injection at four plants with configurations that together represent 78% of the existing coal-fired generation plants. This technology was successfully evaluated in NETL's Phase I tests at scales up to 150 MW, on plants burning subbituminous and bituminous coals and with ESPs and fabric filters. The tests also identified issues that still need to be addressed, such as evaluating performance on other configurations, optimizing sorbent usage (costs), and gathering longer term operating data to address concerns about the impact of activated carbon on plant equipment and operations. The four sites identified for testing are Sunflower Electric's Holcomb Station, AmerenUE's Meramec Station, AEP's Conesville Station, and Ontario Power Generation's Nanticoke Station. This is the first quarterly report for this project. This report includes an overview of the plans for the project. Field testing is scheduled to begin next quarter. In general, quarterly reports will be used to provide project overviews, project status, and technology transfer information. Topical reports will be prepared to present detailed technical information.

  2. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    SciTech Connect

    David A. Green; Brian S. Turk; Raghubir P. Gupta; Douglas P. Harrison; Ya Liang

    2001-10-01

    The objective of this project is to develop a simple, inexpensive process to separate CO{sub 2} as an essentially pure stream from a fossil fuel combustion system using a regenerable, sodium-based sorbent. The sorbent being used in this project is sodium carbonate which is converted to sodium bicarbonate, ''baking soda,'' through reaction with carbon dioxide and water vapor. Sodium bicarbonate is regenerated to sodium carbonate when heated, producing a nearly pure CO{sub 2} stream after condensation of water vapor. Testing conducted previously confirmed that the reaction rate and achievable CO{sub 2} capacity of sodium carbonate decreased with increasing temperature, and that the global rate of reaction of sodium carbonate to sodium bicarbonate increased with an increase in both CO{sub 2} and H{sub 2}O concentrations. Energy balance calculations indicated that the rate of heat removal from the particle surface may determine the reaction rate for a particular particle system. This quarter, thermogravimetric analyses (TGA) were conducted which indicated that calcination of sodium bicarbonate at temperatures as high as 200 C did not cause a significant decrease in activity in subsequent carbonation testing. When sodium bicarbonate was subjected to a five cycle calcination/carbonation test, activity declined slightly over the first two cycles but was constant thereafter. TGA tests were also conducted with two other potential sorbents. Potassium carbonate was found to be less active than sodium carbonate, at conditions of interest in preliminary TGA tests. Sodium carbonate monohydrate showed negligible activity. Testing was also conducted in a 2-inch internal diameter quartz fluidized-bed reactor system. A five cycle test demonstrated that initial removals of 10 to 15 percent of the carbon dioxide in a simulated flue gas could be achieved. The carbonation reaction proceeded at temperatures as low as 41 C. Future work by TGA and in fixed-bed, fluidized-bed, and transport

  3. Method of removing hydrogen sulfide from gases utilizing a zinc oxide sorbent and regenerating the sorbent

    DOEpatents

    Jalan, Vinod M.; Frost, David G.

    1984-01-01

    A spent solid sorbent resulting from the removal of hydrogen sulfide from a fuel gas flow is regenerated with a steam-air mixture. The mixture of steam and air may also include additional nitrogen or carbon dioxide. The gas mixture contacts the spent sorbent containing metal sulfide at a temperature above 500.degree. C. to regenerate the sulfide to metal oxide or carbonate. Various metal species including the period four transition metals and the lanthanides are suitable sorbents that may be regenerated by this method. In addition, the introduction of carbon dioxide gas permits carbonates such as those of strontium, barium and calcium to be regenerated. The steam permits regeneration of spent sorbent without formation of metal sulfate. Moreover, the regeneration will proceed with low oxygen concentrations and will occur without the increase in temperature to minimize the risk of sintering and densification of the sorbent.

  4. Land application uses for dry flue gas desulfurization by-products: Phase 2. Final report

    SciTech Connect

    Stehouwer, R.; Dick, W.; Bigham, J.

    1998-03-01

    The Clean Air Act, as amended in 1990, spurred the development of flue gas desulfurization (FGD) technologies, several of which produce a dry, solid by-product material consisting of excess sorbent, reaction products containing sulfates and sulfites, and coal fly ash. A three-phase study was initiated in December 1990 to demonstrate high-volume beneficial uses of FGD by-products as alternates to landfilling. Phase 1 characterized the chemical, physical, mineralogical, and engineering properties of FGD by-products from 13 coal-fired boilers, and provided a preliminary evaluation of the economic feasibility of various FGD by-product applications. This report covers Phase 2 of the study, which included (1) laboratory and greenhouse studies to evaluate the use of dry FGD by-products as a soil conditioning amendment for acidic minespoils and agricultural soils, (2) field studies to test several high-volume agronomic and engineering uses, and (3) development and preliminary application of a basic methodological framework for estimation of the economic costs and benefits to society of various beneficial reuse options.

  5. Genetic approach to microbial coal desulfurization

    SciTech Connect

    Clark, D.P. . Dept. of Microbiology)

    1990-07-01

    Naturally occurring sulfur bacteria such as Thiobacillus and Sulfolobus can remove inorganic sulfur from coal. We hope to contribute to the development of genetically engineered bacteria which can remove the organic sulfur effectively. A process which used an appropriate mixture of bacteria to remove both types of sulfur from coal should be inexpensive and produce harmless waste products. We are cloning genes from an Escherichia coli mutant with the ability to oxidize thiophene derivatives in order to enhance this ability. We are also cloning plasmid-borne genes from wild dibenzothiophene degrading strains. By putting together the best genes from various organisms we hope to construct an efficient desulfurizing bacterium. 25 refs., 3 figs., 3 tabs.

  6. Regenerable Sorbent for CO2 Removal

    NASA Technical Reports Server (NTRS)

    Alptekin, Gokhan; Jayaraman, Ambal

    2013-01-01

    A durable, high-capacity regenerable sorbent can remove CO2 from the breathing loop under a Martian atmosphere. The system design allows near-ambient temperature operation, needs only a small temperature swing, and sorbent regeneration takes place at or above 8 torr, eliminating the potential for Martian atmosphere to leak into the regeneration bed and into the breathing loop. The physical adsorbent can be used in a metabolic, heat-driven TSA system to remove CO2 from the breathing loop of the astronaut and reject it to the Martian atmosphere. Two (or more) alternating sorbent beds continuously scrub and reject CO2 from the spacesuit ventilation loop. The sorbent beds are cycled, alternately absorbing CO2 from the vent loop and rejecting the adsorbed material into the environment at a high CO2 partial pressure (above 8 torr). The system does not need to run the adsorber at cryogenic temperatures, and uses a much smaller temperature swing. The sorbent removes CO2 via a weak chemical interaction. The interaction is strong enough to enable CO2 adsorption even at 3 to 7.6 torr. However, because the interaction between the surface adsorption sites and the CO2 is relatively weak, the heat input needed to regenerate the sorbent is much lower than that for chemical absorbents. The sorbent developed in this project could potentially find use in a large commercial market in the removal of CO2 emissions from coal-fired power plants, if regulations are put in place to curb carbon emissions from power plants.

  7. Controlling mechanisms that determine mercury sorbent effectiveness

    SciTech Connect

    Miller, S.J.; Dunham, G.E.; Olson, E.S.; Brown, T.D.

    1999-07-01

    Coal is now the primary source of anthropogenic mercury emissions in the United States. However, on a worldwide basis, the projected increase in coal usage over the next two decades in China, India, and Indonesia will dwarf the current US coal consumption of 1 billion tons/year. Development of cost-effective mercury control for coal-fired boilers is a primary research need identified in the EPA Mercury Study Report to Congress. A promising approach for mercury control is the injection of an effective sorbent upstream of the particulate control device. Since the amount of mercury in the gas stream from coal combustion is usually in the range of 5 to 10 {micro}g/m{sup 3} (about 1 ppbv), only very small amounts of a sorbent may be necessary. Many of the attempts at using sorbents to control mercury from coal combustion have met with limited success for unexplained reasons. Previous results at the Energy and Environmental Research Center (EERC) identified a major interaction between SO{sub 2} and NO{sub 2} that may be responsible for the poor sorbent performance observed in many tests. Results indicated that a combination of SO{sub 2} and NO{sub 2} will lead to rapid breakthrough of oxidized mercury species. These results also suggest that bench-scale sorbent data collected without SO{sub 2} and NO{sub 2} are likely to be misleading if they are generalized to combustion systems where these gases are almost always present. A better understanding of how various flue gas constituents affect mercury control will be critical to the development of effective sorbents. This paper presents additional data on concentration effects of NO{sub 2} and SO{sub 2} that may help to explain the mechanisms by which these gases affect sorbent performance.

  8. The antimicrobial efficiency of silver activated sorbents

    NASA Astrophysics Data System (ADS)

    Đolić, Maja B.; Rajaković-Ognjanović, Vladana N.; Štrbac, Svetlana B.; Rakočević, Zlatko Lj.; Veljović, Đorđe N.; Dimitrijević, Suzana I.; Rajaković, Ljubinka V.

    2015-12-01

    This study is focused on the surface modifications of the materials that are used for antimicrobial water treatment. Sorbents of different origin were activated by Ag+-ions. The selection of the most appropriate materials and the most effective activation agents was done according to the results of the sorption and desorption kinetic studies. Sorption capacities of selected sorbents: granulated activated carbon (GAC), zeolite (Z), and titanium dioxide (T), activated by Ag+-ions were following: 42.06, 13.51 and 17.53 mg/g, respectively. The antimicrobial activity of Ag/Z, Ag/GAC and Ag/T sorbents were tested against Gram-negative bacteria E. coli, Gram-positive bacteria S. aureus and yeast C. albicans. After 15 min of exposure period, the highest cell removal was obtained using Ag/Z against S. aureus and E. coli, 98.8 and 93.5%, respectively. Yeast cell inactivation was unsatisfactory for all three activated sorbents. The antimicrobial pathway of the activated sorbents has been examined by two separate tests - Ag+-ions desorbed from the activated surface to the aqueous phase and microbial cell removal caused by the Ag+-ions from the solid phase (activated surface sites). The results indicated that disinfection process significantly depended on the microbial-activated sites interactions on the modified surface. The chemical state of the activating agent had crucial impact to the inhibition rate. The characterization of the native and modified sorbents was performed by X-ray diffraction technique, X-ray photoelectron spectroscopy and scanning electron microscope. The concentration of adsorbed and released ions was determined by inductively coupled plasma optical emission spectroscopy and mass spectrometry. The antimicrobial efficiency of activated sorbents was related not only to the concentration of the activating agent, but moreover on the surface characteristics of the material, which affects the distribution and the accessibility of the activating agent.

  9. Developing clean fuels: Novel techniques for desulfurization

    NASA Astrophysics Data System (ADS)

    Nehlsen, James P.

    The removal of sulfur compounds from petroleum is crucial to producing clean burning fuels. Sulfur compounds poison emission control catalysts and are the source of acid rain. New federal regulations require the removal of sulfur in both gasoline and diesel to very low levels, forcing existing technologies to be pushed into inefficient operating regimes. New technology is required to efficiently produce low sulfur fuels. Two processes for the removal of sulfur compounds from petroleum have been developed: the removal of alkanethiols by heterogeneous reaction with metal oxides; and oxidative desulfurization of sulfides and thiophene by reaction with sulfuric acid. Alkanethiols, common in hydrotreated gasoline, can be selectively removed and recovered from a hydrocarbon stream by heterogeneous reaction with oxides of Pb, Hg(II), and Ba. The choice of reactive metal oxides may be predicted from simple thermodynamic considerations. The reaction is found to be autocatalytic, first order in water, and zero order in thiol in the presence of excess oxide. The thiols are recovered by reactive extraction with dilute oxidizing acid. The potential for using polymer membrane hydrogenation reactors (PEMHRs) to perform hydrogenation reactions such as hydrodesulfurization is explored by hydrogenating ketones and olefins over Pt and Au group metals. The dependence of reaction rate on current density suggests that the first hydrogen addition to the olefin is the rate limiting step, rather than the adsorption of hydrogen, for all of the metals tested. PEMHRs proved unsuccessful in hydrogenating sulfur compounds to perform HDS. For the removal of sulfides, a two-phase reactor is used in which concentrated sulfuric acid oxidizes aromatic and aliphatic sulfides present in a hydrocarbon solvent, generating sulfoxides and other sulfonated species. The polar oxidized species are extracted into the acid phase, effectively desulfurizing the hydrocarbon. A reaction scheme is proposed for this

  10. Aquatic oil spill cleanup using natural sorbents.

    PubMed

    Paulauskienė, Tatjana; Jucikė, Indrė

    2015-10-01

    One of the most popular transportation methods of crude oil is water transport, leading to potential spills of these pollutants in the seas and oceans and water areas of ports, during their extraction, transportation, transhipment and use. The growth of the Lithuanian economy and the expansion of competitiveness were hardly imagined without the development of the Klaipeda seaport. However, the intensity of shipping and the increase in cargo loading volumes at specialised terminals are associated with a higher risk of environmental pollution. To achieve a sustainable development of the seaport, it is necessary not only to ensure the prevention of potential water pollution but also, if necessary, to use environmentally friendly technology for pollution management. The work analyses the possibilities related to the collection of oil products from the water surface using natural sorbents (peat, wool, moss and straw) and their composites.The research of absorbed amount of crude oil and diesel fuel spilled on the water surface, while using sorbents and their composites, determined that sorbents' composite straw-peat (composition percentage of straw-peat 25-75 %) absorbs the major amount of both crude oil (60 % of the spilled volume) and diesel fuel (69 % of the spilled volume) comparing to single sorbents and sorbents' composite straw-peat (composition percentage of straw-peat 50-50 %). PMID:25994272

  11. Desulfurization of coal with hydroperoxides of vegetable oils. Technical progress report, March 1--May 31, 1995

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, R.; Cheng, J.; Shi, Feng; Gholson, K.L.

    1995-12-31

    This project proposes a new method for removing organic sulfur from Illinois coals using readily available farm products. It proposes to use air and vegetable oils to disrupt the coal matrix, oxidize sulfur forms, increase volatiles, and desulfurize coal. This will be accomplished by impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. Moreover, the oils are environmentally safe; they will produce no noxious products and will improve burning qualities of solid products. Preliminary experiments showed that IBC 104 coal catalyzes the formation of hydroperoxides in safflower oil and that more sulfur is extracted from the treated than untreated coal. During the first quarter the requirement of an added photosensitizer was eliminated, the catalytic effect of coal was confirmed, and the existence of a complex set of reactions was revealed. During the second quarter, working with IBC-108 coal (2.3% organic S, 0.4% pyrite S), the effects of different extraction solvents were examined. A new pretreatment which combines alkali with linseed oil was discovered. Best organic sulfur removal is approximately 26% using alkali pretreatment combined with linseed oil at 100[degrees]C. BTU loses can be kept to a minimum of 3% with proper use of solvents. During this third quarter the effects of different ratios of oil:coal, different temperatures, and different reaction times were completely examined. The effects of alkali on sulfur removal were further investigated. Best organic sulfur removal reaches 34% using ammonia pretreatment, then oil and finally aqNA2CO3 extraction.

  12. [Peculiarities of enterosorption via nasointestinal probe using sorbent diosmectite].

    PubMed

    Liashenko, N V

    2014-12-01

    Peculiarities of conduction of enterosorption, using sorbent diosmectit via nasointestinal probe, were analyzed in patients, suffering peritonitis in acute ileus. The data obtained witness positive dynamics of indices of endogenic intoxication and antiendotoxic immunity while application of sorbent. PMID:25842877

  13. Sorbent Structural Testing on Carbon Dioxide Removal Sorbents for Advanced Exploration Systems

    NASA Technical Reports Server (NTRS)

    Watson, David; Knox, James C.; West, Phillip; Bush, Richard

    2016-01-01

    Long term space missions require carbon dioxide removal systems that can function with minimal downtime required for maintenance, low power consumption and maximum efficiency for CO2 removal. A major component of such a system are the sorbents used for the CO2 and desiccant beds. Sorbents must not only have adequate CO2 and H2O removal properties, but they must have the mechanical strength to prevent structural breakdown due to pressure and temperature changes during operation and regeneration, as well as resistance to breakdown due to moisture in the system from cabin air. As part of the studies used to select future CO2 sorbent materials, mechanical tests are performed on various zeolite sorbents to determine mechanical performance while dry and at various humidified states. Tests include single pellet crush, bulk crush and attrition tests. We have established a protocol for testing sorbents under dry and humid conditions, and previously tested the sorbents used on the International Space Station carbon dioxide removal assembly. This paper reports on the testing of a series of commercial sorbents considered as candidates for use on future exploration missions.

  14. Sulfur tolerant highly durable CO.sub.2 sorbents

    SciTech Connect

    Smirniotis, Panagiotis G.; Lu, Hong

    2012-02-14

    A sorbent for the capture of carbon dioxide from a gas stream is provided, the sorbent containing calcium oxide (CaO) and at least one refractory dopant having a Tammann temperature greater than about 530.degree. C., wherein the refractory dopant enhances resistance to sintering, thereby conserving performance of the sorbent at temperatures of at least about 530.degree. C. Also provided are doped CaO sorbents for the capture of carbon dioxide in the presence of SO.sub.2.

  15. Encapsulated liquid sorbents for carbon dioxide capture.

    PubMed

    Vericella, John J; Baker, Sarah E; Stolaroff, Joshuah K; Duoss, Eric B; Hardin, James O; Lewicki, James; Glogowski, Elizabeth; Floyd, William C; Valdez, Carlos A; Smith, William L; Satcher, Joe H; Bourcier, William L; Spadaccini, Christopher M; Lewis, Jennifer A; Aines, Roger D

    2015-01-01

    Drawbacks of current carbon dioxide capture methods include corrosivity, evaporative losses and fouling. Separating the capture solvent from infrastructure and effluent gases via microencapsulation provides possible solutions to these issues. Here we report carbon capture materials that may enable low-cost and energy-efficient capture of carbon dioxide from flue gas. Polymer microcapsules composed of liquid carbonate cores and highly permeable silicone shells are produced by microfluidic assembly. This motif couples the capacity and selectivity of liquid sorbents with high surface area to facilitate rapid and controlled carbon dioxide uptake and release over repeated cycles. While mass transport across the capsule shell is slightly lower relative to neat liquid sorbents, the surface area enhancement gained via encapsulation provides an order-of-magnitude increase in carbon dioxide absorption rates for a given sorbent mass. The microcapsules are stable under typical industrial operating conditions and may be used in supported packing and fluidized beds for large-scale carbon capture. PMID:25652243

  16. Encapsulated liquid sorbents for carbon dioxide capture

    NASA Astrophysics Data System (ADS)

    Vericella, John J.; Baker, Sarah E.; Stolaroff, Joshuah K.; Duoss, Eric B.; Hardin, James O.; Lewicki, James; Glogowski, Elizabeth; Floyd, William C.; Valdez, Carlos A.; Smith, William L.; Satcher, Joe H.; Bourcier, William L.; Spadaccini, Christopher M.; Lewis, Jennifer A.; Aines, Roger D.

    2015-02-01

    Drawbacks of current carbon dioxide capture methods include corrosivity, evaporative losses and fouling. Separating the capture solvent from infrastructure and effluent gases via microencapsulation provides possible solutions to these issues. Here we report carbon capture materials that may enable low-cost and energy-efficient capture of carbon dioxide from flue gas. Polymer microcapsules composed of liquid carbonate cores and highly permeable silicone shells are produced by microfluidic assembly. This motif couples the capacity and selectivity of liquid sorbents with high surface area to facilitate rapid and controlled carbon dioxide uptake and release over repeated cycles. While mass transport across the capsule shell is slightly lower relative to neat liquid sorbents, the surface area enhancement gained via encapsulation provides an order-of-magnitude increase in carbon dioxide absorption rates for a given sorbent mass. The microcapsules are stable under typical industrial operating conditions and may be used in supported packing and fluidized beds for large-scale carbon capture.

  17. Reactivity of target compounds for chemical coal desulfurization. Technical report, 1 December 1993--28 February 1994

    SciTech Connect

    Buchanan, D.H.; Amin, M.; Cunningham, R.; Galyen, J.

    1994-06-01

    This project seeks to identify representative organosulfur compounds which are removed by coal desulfurization reactions. Demineralized coals from the Illinois Basin Coal Sample Program are solvent extracted and the extracts fractionated to separate and concentrate organosulfur compounds for analysis by Gas Chromatography/Mass Spectroscopy. After sulfur compounds are characterized, the parent extracts will be subjected to reactions previously shown to reduce the organic sulfur content of Illinois coals, fractionated and again analyzed for organosulfur content to determine which compounds reacted during the chemical treatment. The original coal will be subjected to chemical desulfurization, extraction, fractionation and analysis in order to correlate changes in organic sulfur content of the coal with reactions of specific sulfur compounds. These compounds can thus be reliably considered as target molecules for the next generation of desulfurization processes. During this quarter, work continued on developing efficient methods to isolate and analyze sulfur-rich coal extract fractions by GC/MS. Since only relatively non-polar compounds can be analyzed, pyridine extracts must be fractionated. Direct extraction of several coals with toluene is quicker but did not give as much toluene soluble material as fractionation of pyridine extracts and is thus not suitable for preparation of representative analytical samples. The authors observe that most IBC sample program coals contain elemental sulfur due to oxidation of pyrite. There is less elemental sulfur in IBC-101 than in other Herrin coals. This coal was washed in a preparation plant to reduce pyrite concentration. Since elemental sulfur slowly reacts to produce organosulfur compounds in coal during storage or handling, this suggests that early removal of pyrite can reduce formation of these hard to remove compounds.

  18. Improving Enzyme Activity and Broadening Selectivity for Biological Desulfurization and Upgrading of Petroleum Feedstocks

    SciTech Connect

    Abhijeet P. Borole; Choo Y. Hamilton; Karen Miller; Brian Davison; Matthew Grossman; Robert Shong

    2003-05-12

    The objective of this project was to develop improved biocatalysts for desulfurization and upgrading of petroleum feedstocks. The goal was to improve the activity and broaden the selectivity of desulfurization enzymes using directed evolution as a tool as well as to explore the impact of ring-opening on biological desulfurization

  19. Kinetics of the reaction of iron blast furnace slag/hydrated lime sorbents with SO{sub 2} at low temperatures: effects of the presence of CO{sub 2}, O{sub 2}, and NOx

    SciTech Connect

    Liu, C.F.; Shih, S.M.

    2009-09-15

    The effects of the presence of CO{sub 2}, O{sub 2}, and NOx in the flue gas on the kinetics of the sulfation of blast furnace slag/hydrated lime sorbents at low temperatures were studied using a differential fixed-bed reactor. When O{sub 2} and NOx were not present simultaneously, the reaction kinetics was about the same as that under the gas mixtures containing SO{sub 2}, H{sub 2}O, and N{sub 2} only, being affected mainly by the relative humidity. The sulfation of sorbents can be described by the surface coverage model and the model equations derived for the latter case. When both O{sub 2} and NOx, were present, the sulfation of sorbents was greatly enhanced, forming a great amount of sulfate in addition to sulfite. The surface coverage model is still valid in this case, but the model equations obtained show a more marked effect of relative humidity and negligible effects of SO{sub 2} concentration and temperature on the reaction. The effect of sorbent composition on the reaction kinetics was entirely represented by the effects of the initial specific surface area (S{sub g0}) and the Ca molar content (M{sup -1}) of sorbent. The initial conversion rate of sorbent increased linearly with increasing S{sub g0}, and the ultimate conversion increased linearly with increasing S{sub g0}M{sup -1}. The model equations obtained in this work are applicable to describe the kinetics of the sulfation of the sorbents in the low-temperature dry and semidry fine gas desulfurization processes either with an upstream NOx, removal unit or without.111

  20. 5. East side of quarters (executive officer's quarters), looking west ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. East side of quarters (executive officer's quarters), looking west - Naval Air Station Chase Field, Quarters S, Essex Street, .45 mile South-Southeast of intersection of Texas State Highway 202 & Independence Street, Beeville, Bee County, TX

  1. 4. South side of quarters (executive officer's quarters), looking north ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. South side of quarters (executive officer's quarters), looking north - Naval Air Station Chase Field, Quarters S, Essex Street, .45 mile South-Southeast of intersection of Texas State Highway 202 & Independence Street, Beeville, Bee County, TX

  2. 3. Southwest side of quarters (executive officer's quarters), looking northeast ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Southwest side of quarters (executive officer's quarters), looking northeast - Naval Air Station Chase Field, Quarters S, Essex Street, .45 mile South-Southeast of intersection of Texas State Highway 202 & Independence Street, Beeville, Bee County, TX

  3. 6. Interior of quarters (executive officer's quarters), living room, looking ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. Interior of quarters (executive officer's quarters), living room, looking west - Naval Air Station Chase Field, Quarters S, Essex Street, .45 mile South-Southeast of intersection of Texas State Highway 202 & Independence Street, Beeville, Bee County, TX

  4. 2. West side of quarters (executive officer's quarters), looking east ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. West side of quarters (executive officer's quarters), looking east - Naval Air Station Chase Field, Quarters S, Essex Street, .45 mile South-Southeast of intersection of Texas State Highway 202 & Independence Street, Beeville, Bee County, TX

  5. 1. North side of quarters (executive officer's quarters), looking southeast ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. North side of quarters (executive officer's quarters), looking southeast - Naval Air Station Chase Field, Quarters S, Essex Street, .45 mile South-Southeast of intersection of Texas State Highway 202 & Independence Street, Beeville, Bee County, TX

  6. Contextual view of quarters no. 2 quarters no. 1, and ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Contextual view of quarters no. 2 quarters no. 1, and water tower, looking southwest. - Sacramento National Wildlife Refuge, Headquarters Complex, Quarters No. 2, 752 County Road 99W, Willows, Glenn County, CA

  7. Attrition resistant, zinc titanate-containing, reduced sulfur sorbents

    DOEpatents

    Vierheilig, Albert A.; Gupta, Raghubir P.; Turk, Brian S.

    2004-11-02

    The disclosure is directed to sorbent compositions for removing reduced sulfur species (e.g., H.sub.2 S, COS and CS.sub.2) a feed stream. The sorbent is formed from a multi-phase composition including a zinc titanate phase and a zinc oxide-aluminate phase. The sorbent composition is substantially free of unreacted alumina.

  8. EVALUATION OF SORBENTS FOR INDUSTRIAL SLUDGE LEACHATE TREATMENT

    EPA Science Inventory

    A laboratory and outdoor pilot-scale investigation was conducted on the use of selected sorbents for removing leachate contaminants from three industrial sludges. The laboratory results indicated that, rather than a single sorbent, a combination of acidic and basic sorbents is re...

  9. Quarterly coal report

    SciTech Connect

    Young, P.

    1996-05-01

    The Quarterly Coal Report (QCR) provides comprehensive information about U.S. coal production, distribution, exports, imports, receipts, prices, consumption, and stocks to a wide audience, including Congress, Federal and State agencies, the coal industry, and the general public. Coke production, consumption, distribution, imports, and exports data are also provided. The data presented in the QCR are collected and published by the Energy Information Administration (EIA) to fulfill data collection and dissemination responsibilities as specified in the Federal Energy Administration Act of 1974 (Public Law 93-275), as amended. This report presents detailed quarterly data for October through December 1995 and aggregated quarterly historical data for 1987 through the third quarter of 1995. Appendix A displays, from 1987 on, detailed quarterly historical coal imports data, as specified in Section 202 of the Energy Policy and Conservation Amendments Act of 1985 (Public Law 99-58). Appendix B gives selected quarterly tables converted to metric tons.

  10. Alkaline sorbent injection for mercury control

    DOEpatents

    Madden, Deborah A.; Holmes, Michael J.

    2002-01-01

    A mercury removal system for removing mercury from combustion flue gases is provided in which alkaline sorbents at generally extremely low stoichiometric molar ratios of alkaline earth or an alkali metal to sulfur of less than 1.0 are injected into a power plant system at one or more locations to remove at least between about 40% and 60% of the mercury content from combustion flue gases. Small amounts of alkaline sorbents are injected into the flue gas stream at a relatively low rate. A particulate filter is used to remove mercury-containing particles downstream of each injection point used in the power plant system.

  11. Alkaline sorbent injection for mercury control

    DOEpatents

    Madden, Deborah A.; Holmes, Michael J.

    2003-01-01

    A mercury removal system for removing mercury from combustion flue gases is provided in which alkaline sorbents at generally extremely low stoichiometric molar ratios of alkaline earth or an alkali metal to sulfur of less than 1.0 are injected into a power plant system at one or more locations to remove at least between about 40% and 60% of the mercury content from combustion flue gases. Small amounts of alkaline sorbents are injected into the flue gas stream at a relatively low rate. A particulate filter is used to remove mercury-containing particles downstream of each injection point used in the power plant system.

  12. Controlling mechanisms that determine mercury sorbent effectiveness

    SciTech Connect

    Miller, S.J.; Dunham, G.E.; Olson, E.S.; Brown, T.D.

    1999-07-01

    Coal is now the primary source of anthropogenic mercury emissions in the US, accounting for 46%, or 72 tons/year, of the total US Environmental Protection Agency (EPA) estimated 158 tons/year. However, on a worldwide basis, the projected increase in coal usage over the next two decades in China, India, and Indonesia will dwarf the current US coal consumption of 1 billion tons/year. Development of cost-effective mercury control for coal-fired boilers is a primary research need identified in the EPA Mercury Study Report to Congress. A promising approach for mercury control is the injection of an effective sorbent upstream of the particulate control device. Since the amount of mercury in the gas stream from coal combustion is usually in the range of 5 to 10 {micro}g/m{sup 3} (about 1 ppbv), only very small amounts of a sorbent may be necessary. A requirement is that the mercury be tightly bound in the sorbent, not desorbing upon exposure to ambient air or leaching under wet disposal conditions. Many of the attempts at using sorbents to control mercury from coal combustion have met with limited success for unexplained reasons. Recent results at the EERC identified a major interaction between SO{sub 2} and NO{sub 2} that may be responsible for the poor sorbent performance observed in many tests. Results indicate that a combination of SO{sub 2} and NO{sub 2} will lead to rapid breakthrough of oxidized mercury species. These results also suggest that bench-scale sorbent data collected without CO{sub 2} and NO{sub 2} are likely to be misleading if they are generalized to combustion systems where these gases are almost always present. Understanding this mechanism will be critical to the development of better sorbents. This paper presents possible mechanisms that may explain the observed SO{sub 2}-NO{sub 2} effects on sorbent performance and lead to a more effective control approach.

  13. Topical Report 5: Sorbent Performance Report

    SciTech Connect

    Krutka, Holly; Sjostrom, Sharon

    2011-05-31

    ADA-ES has completed an extensive sorbent screening program funded primarily through DOE NETL cooperative agreement DE-NT0005649 with support from EPRI and industry cost-share participants. Tests were completed on simulated and actual flue gas. The overall project objective is to address the viability and accelerate development of a solid-based postcombustion CO2 capture technology that can be retrofit to the existing fleet of coal-fired power plants. An important component of the viability assessment was to evaluate the state of development of sorbents and measure key performance characteristics under realistic operating conditions.

  14. Calcium silicate cement sorbent for H/sub 2/S removal and improved gasification processes. Annual progress report, October 1, 1981-September 30, 1982

    SciTech Connect

    Yoo, H.J.; Steinberg, M.

    1982-10-01

    Commercial calcium silicate bearing Portland cement type III (PC III), in the form of agglomerated cement sorbent (ACS) pellets, is being investigated for in-situ desulfurization of fuel gases and for improved coal gasification. The preparation procedure and conditions for pelletizing agglomerated cement sorbent (ACS) by a low energy, low cost agglomeration technique have been modified using a two-stage pelletization procedure, which yields ACS pellets of greater mechanical strength. A 40 mm ID bench scale fluidized bed gasifier (FBG) was used to determine sulfur removal efficiency of ACS pellets as well as their attrition resistance, using a simulated gas mixture. These tests show that 90% or more of the sulfur removal from the gas is achieved until 35% of the ACS pellet is sulfidated and that it has excellent attrition resistance (less than 0.1% wt loss) during cyclic tests excluding the first conditioning cycle. The gasification of coal by partial oxidation with air to low Btu gas was conducted in a 1-inch bench scale FBG unit by our collaborator, the Foster Wheeler Corporation (FWC). At temperatures between 800/sup 0/C and 950/sup 0/C the efficiency of coal gasification is improved by as much as 40% when ACS pellets are used compared to the use of Greer limestone. At the same time the sulfur removal efficiency is increased from 50 to 65% with Greer limestone to over 95% with the ACS pellets. The test on sulfur fixation characteristics of the sorbent in the 1-inch FBG unit using a simulated gas also shows that the ACS pellet is much more reactive toward H/sub 2/S than Greer limestone. The ability of ACS pellets to simultaneously desulfurize and improve the gasification efficiency of coal in FBG justifies further investigation.

  15. A NOVEL APPROACH TO CATALYTIC DESULFURIZATION OF COAL

    SciTech Connect

    John G. Verkade

    2001-11-01

    Column chromatographic separation of the S=PBu{sub 3}/PBu{sub 3} product mixture followed by weighing the S=PBu{sub 3}, and by vacuum distillation of S=PBu{sub 3}/PBu{sub 3}mixture followed by gas chromatographic analysis are described. Effects of coal mesh size, pre-treatment with methanol Coal (S) + excess PR{sub 3} {yields} Coal + S=PR{sub 3}/PBu{sub 3} and sonication on sulfur removal by PBu{sub 3} revealed that particle size was not observed to affect desulfurization efficiency in a consistent manner. Coal pretreatment with methanol to induce swelling or the addition of a filter aid such as Celite reduced desulfurization efficiency of the PBu{sub 3} and sonication was no more effective than heating. A rationale is put forth for the lack of efficacy of methanol pretreatment of the coal in desulfurization runs with PBu{sub 3}. Coal desulfurization with PBu{sub 3} was not improved in the presence of miniscule beads of molten lithium or sodium as a desulfurizing reagent for SPBu{sub 3} in a strategy aimed at regenerating PBu{sub 3} inside coal pores. Although desulfurization of coals did occur in sodium solutions in liquid ammonia, substantial loss of coal mass was also observed. Of particular concern is the mass balance in the above reaction, a problem which is described in some detail. In an effort to solve this difficulty, a specially designed apparatus is described which we believe can solve this problem reasonably effectively. Elemental sodium was found to remove sulfur quantitatively from a variety of polycyclic organosulfur compounds including dibenzothiophene and benzothiophene under relatively mild conditions (150 C) in a hydrocarbon solvent without requiring the addition of a hydrogen donor. Lithium facilitates the same reaction at a higher temperature (254 C). Mechanistic pathways are proposed for these transformations. Curiously, dibenzothiophene and its corresponding sulfone was virtually quantitatively desulfurized in sodium solutions in liquid

  16. CONVERSION EXTRACTION DESULFURIZATION (CED) PHASE III

    SciTech Connect

    James Boltz

    2005-03-01

    This project was undertaken to refine the Conversion Extraction Desulfurization (CED) technology to efficiently and economically remove sulfur from diesel fuel to levels below 15-ppm. CED is considered a generic term covering all desulfurization processes that involve oxidation and extraction. The CED process first extracts a fraction of the sulfur from the diesel, then selectively oxidizes the remaining sulfur compounds, and finally extracts these oxidized materials. The Department of Energy (DOE) awarded Petro Star Inc. a contract to fund Phase III of the CED process development. Phase III consisted of testing a continuous-flow process, optimization of the process steps, design of a pilot plant, and completion of a market study for licensing the process. Petro Star and the Degussa Corporation in coordination with Koch Modular Process Systems (KMPS) tested six key process steps in a 7.6-centimeter (cm) (3.0-inch) inside diameter (ID) column at gas oil feed rates of 7.8 to 93.3 liters per hour (l/h) (2.1 to 24.6 gallons per hour). The team verified the technical feasibility with respect to hydraulics for each unit operation tested and successfully demonstrated pre-extraction and solvent recovery distillation. Test operations conducted at KMPS demonstrated that the oxidation reaction converted a maximum of 97% of the thiophenes. The CED Process Development Team demonstrated that CED technology is capable of reducing the sulfur content of light atmospheric gas oil from 5,000-ppm to less than 15-ppm within the laboratory scale. In continuous flow trials, the CED process consistently produced fuel with approximately 20-ppm of sulfur. The process economics study calculated an estimated process cost of $5.70 per product barrel. The Kline Company performed a marketing study to evaluate the possibility of licensing the CED technology. Kline concluded that only 13 refineries harbored opportunity for the CED process. The Kline study and the research team's discussions with

  17. Comparison of uranium removal from groundwater by sorbents

    SciTech Connect

    Sams, B.; Blount, J.

    1997-12-31

    Several sorbents have been tested for the capability of uranium removal from two very chemically different groundwaters. Sorbents evaluated in the study include granular activated carbon, peat moss, ion exchange resin (all commercially available) as well as innovative products not commercially available. Screening experiments on all of the sorbents identified the most promising sorbents, which have been carried forward for isotherm and column studies. For the most promising sorbents, studies showed that uranium could be removed to below analytical detection limits. The effect of competing ions is also discussed.

  18. Biogas desulfurization using autotrophic denitrification process.

    PubMed

    Bayrakdar, Alper; Tilahun, Ebrahim; Calli, Baris

    2016-01-01

    The aim of this study was to evaluate the performance of an autotrophic denitrification process for desulfurization of biogas produced from a chicken manure digester. A laboratory scale upflow fixed bed reactor (UFBR) was operated for 105 days and fed with sodium sulfide or H2S scrubbed from the biogas and nitrate as electron donor and acceptor, respectively. The S/N ratio (2.5 mol/mol) of the feed solution was kept constant throughout the study. When the UFBR was fed with sodium sulfide solution with an influent pH of 7.7, about 95 % sulfide and 90 % nitrate removal efficiencies were achieved. However, the inlet of the UFBR was clogged several times due to the accumulation of biologically produced elemental sulfur particles and the clogging resulted in operational problems. When the UFBR was fed with the H2S absorbed from the biogas and operated with an influent pH of 8-9, around 98 % sulfide and 97 % nitrate removal efficiencies were obtained. In this way, above 95 % of the H2S in the biogas was removed as elemental sulfur and the reactor effluent was reused as scrubbing liquid without any clogging problem. PMID:26428238

  19. Sorbent-Bed Crop-Drying System

    NASA Technical Reports Server (NTRS)

    Roberts, Barry C.

    1992-01-01

    Proposed aeration system helps reduce spoilage of stored grain or other crop stored in bulk. Air circulates through bin, sorbent bed, and heat exchanger. Outside air cools circulating air in heat exchanger. Sensors measure temperature and humidity, and adjust dampers to obtain requisite temperature and humidity. Suitable for grain bins and shipping barges.

  20. HIGH REACTIVITY SORBENTS FOR SO2 CONTROL

    EPA Science Inventory

    The paper discusses studies, relating to air pollution control from coal-fired utility boilers, that show that the primary variable affecting sorbent reactivity at high temperature or at low temperature with water droplets is surface area. For the development of high surface area...

  1. Carbon dioxide capture process with regenerable sorbents

    DOEpatents

    Pennline, Henry W.; Hoffman, James S.

    2002-05-14

    A process to remove carbon dioxide from a gas stream using a cross-flow, or a moving-bed reactor. In the reactor the gas contacts an active material that is an alkali-metal compound, such as an alkali-metal carbonate, alkali-metal oxide, or alkali-metal hydroxide; or in the alternative, an alkaline-earth metal compound, such as an alkaline-earth metal carbonate, alkaline-earth metal oxide, or alkaline-earth metal hydroxide. The active material can be used by itself or supported on a substrate of carbon, alumina, silica, titania or aluminosilicate. When the active material is an alkali-metal compound, the carbon-dioxide reacts with the metal compound to generate bicarbonate. When the active material is an alkaline-earth metal, the carbon dioxide reacts with the metal compound to generate carbonate. Spent sorbent containing the bicarbonate or carbonate is moved to a second reactor where it is heated or treated with a reducing agent such as, natural gas, methane, carbon monoxide hydrogen, or a synthesis gas comprising of a combination of carbon monoxide and hydrogen. The heat or reducing agent releases carbon dioxide gas and regenerates the active material for use as the sorbent material in the first reactor. New sorbent may be added to the regenerated sorbent prior to subsequent passes in the carbon dioxide removal reactor.

  2. FURTHER CHARACTERIZATION OF SORBENTS FOR ENVIRONMENTAL SAMPLING

    EPA Science Inventory

    The report gives results of an ongoing experimental program to evaluate the breakthrough characteristics of sorbent resins for sampling of organic vapors using an elution analysis chromatographic technique. The effects of water vapor and CO2, at levels typical of gaseous effluent...

  3. METAL CAPTURE BY SORBENTS IN COMBUSTION PROCESSES

    EPA Science Inventory

    The article gives results of an investigation of the use of sorbents to control trace metal emissions from combustion processes and an exploration of the underlying mechanisms. mphasis was on mechanisms in which the metal vapor was reactively scavenged by simple commercial sorben...

  4. Coal desulfurization by low temperature chlorinolysis, phase 3

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Rohatgi, N. K.; Ernest, J.

    1981-01-01

    Laboratory scale, bench scale batch reactor, and minipilot plant tests were conducted on 22 bituminous, subbituminous, and lignite coals. Chemical pretreatment and post treatment of coals relative to the chlorination were tried as a means of enhancing desulfurization by the chlorinolysis process. Elevated temperature (500-700 C) hydrogen treatment of chlorinolysis-processed coal at atmospheric pressure was found to substantially increase coal desulfurization up to 90 percent. Sulfur forms, proximate and ultimate analyses of the processed coal are included. Minipilot plant operation indicates that the continuous flow reactor provides coal desulfurization results comparable to those obtained in the batch reactor. Seven runs were conducted at coal feed rates of 1.5 to 8.8 kg per hour using water and methylchloroform solvents, gaseous chlorine feed of 3 to 31.4 SCFH at 21 to 70 C, and atmospheric pressure for retention times of 20 to 120 minutes.

  5. Enzymes desulfurizing diesel fuel in pilot plant tests

    SciTech Connect

    Rhodes, A.K.

    1995-05-15

    Energy BioSystems Corp., The Woodlands, Texas, is collecting data from a new 5 b/d, continuous-operation, biocatalytic desulfurization (BDS) pilot plant. Hurdles to commercialization are catalyst activity, stability, and fermentation yield. Since 1990, however, Energy BioSystems Corp. (EBC) has made great strides in improving all three of these factors. The BDS process uses enzymes to remove organically bound sulfur from petroleum streams at mild temperatures and atmospheric pressure. Objectives of the pilot plant studies include: validating and refining the computer simulations used to control the process and establishing the process design basis. So far, the results from pilot plant operations have met expectations. The projected 45% desulfurization rate has been achieved, within a few percent. This rate was simply the target for the initial evaluation experiments, and that the process is capable of desulfurizing almost to extinction.

  6. Ultrasonic coal-wash for de-sulfurization.

    PubMed

    Ambedkar, B; Nagarajan, R; Jayanti, S

    2011-05-01

    Coal is the one of the world's most abundant fossil fuel resources. It is not a clean fuel, as it contains ash and sulfur. SOx as a pollutant are a real threat to both the ecosystem and to human health. There are numerous de-sulfurization methods to control SO(2) emissions. Nowadays, online flue gas de-sulfurization is being used as one such method to remove sulfur from coal during combustion. The biggest disadvantage associated with this method is formation of by-products (FGD gypsum). A way for effective usage of FGD gypsum has not yet been found. This will lead to acute and chronic effects to humans as well as plants. Power ultrasound can be used for the beneficiation of coal by the removal of sulfur from coal prior to coal combustion. The main effects of ultrasound in liquid medium are acoustic cavitation and acoustic streaming. The process of formation, growth and implosion of bubbles is called cavitation. Bulk fluid motion due to sound energy absorption is known as acoustic streaming. In addition, coupling of an acoustic field to water produces OH radicals, H(2)O(2), O(2), ozone and HO(2) that are strong oxidizing agents. Oxidation that occurs due to ultrasound is called Advanced Oxidation Process (AOP). It converts sulfur from coal to water-soluble sulphates. Conventional chemical-based soaking and stirring methods are compared here to ultrasonic methods of de-sulfurization. The main advantages of ultrasonic de-sulfurization over conventional methods, the mechanism involved in ultrasonic de-sulfurization and the difference between aqueous-based and solvent-based (2N HNO(3), 3-volume percentage H(2)O(2)) de-sulfurization are investigated experimentally. PMID:21115263

  7. Development and testing of spheroidal inorganic sorbents

    SciTech Connect

    Collins, J.L.; Anderson, K.K.

    1998-01-29

    The general objectives of this task are to develop, prepare, and test spheroidal inorganic ion exchangers made by the HMTA (hexamethylenetetramine) internal gelation process to remove radionuclides and heavy metals from waste streams occurring at the various DOE sites. Inorganic ion-exchange materials, such as sodium silicotitanate, sodium titanate, ammonium molybdeophosphate, phosphotungstic acid, hexacyanoferrates, titanium monohydrogen phosphate, hydrous titanium oxide, polyantimonic acid, magnesium oxide, etc. have high selectivities and efficiencies for separating and removing radionuclides (e.g., cesium, strontium, technetium, iodine, europium, cerium, ruthenium, and zirconium), actinides, and other elements (such as lead, mercury, silver, nickel, zinc, chromium, and fluoride) from aqueous waste streams. The development of cesium specific spherical sorbents for treatment of acidic, high-salt waste solutions was initiated in FY 1998. Acid-side treatment is important at INEEL and could become important if acidic sludge washing were to become a treatment option at Hanford, Savannah River, or Oak Ridge. Zirconium monohydrogen phosphates (ZrHP) embedded with ammonium molybdophosphate (AMP) was the cesium selective inorganic sorbent chosen for making microspheres. AMP is known to be a very effective sorbent for removing cesium from waste streams over a wide range of acidity and salinity, and it has very rapid loading kinetics. The cesium can also be eluted from AMP with ammonium salt solutions. AMP cannot be used as a sorbent at pHs above 7 because it decomposes. In the pH range of 1 to 7, ZrHP is also a very effective sorbent for removing Cs, Sr, Th, U(VI), Pu(IV), AM(III), Hg, and Pb from streams of lower ionic concentrations.

  8. CSSEDC Quarterly. 1990.

    ERIC Educational Resources Information Center

    Strickland, James, Ed.

    1990-01-01

    These four issues of the CSSEDC Quarterly (Conference for Secondary School English Department Chairpersons) represent the quarterly for 1990. Articles in number 1 deal with student teachers and include: "Student Teaching: Smoothing Out the Rough Spots" (Susan B. Argyle and Fred C. Feitler); "A Partnership for Urban Student Teaching" (Jerome T.…

  9. CSSEDC Quarterly. 1989.

    ERIC Educational Resources Information Center

    Strickland, James, Ed.

    1989-01-01

    These four issues of the CSSEDC Quarterly (Conference for Secondary School English Department Chairpersons) represent the quarterly for 1989. Articles in number 1 deal with professional development, and include: "Sharing Expertise within a Department" (Martha R. Dolly); "Empowerment Develops a Computer Writing Center" (Norman L. Frey); "Videotapes…

  10. CSSEDC Quarterly. 1988.

    ERIC Educational Resources Information Center

    Zirinsky, Driek, Ed.; Strickland, James, Ed.

    1988-01-01

    These four issues of the CSSEDC Quarterly (Conference for Secondary School English Department Chairpersons) represent the quarterly for 1988. Articles in number 1 include: "Relearning Leadership" (Tom Jones); "The English Coalition Conference" (Robert Denham); "The Reluctant Writer and Word Processing" (James Strickland); "Teacher Aides: An…

  11. English Leadership Quarterly. 1991.

    ERIC Educational Resources Information Center

    Strickland, James, Ed.

    1991-01-01

    These four issues of the English Leadership Quarterly represent the quarterly for 1991. Articles in number 1 deal with whole language and include: "CEL: Shorter and Better" (Myles D. Eley); "Toward a New Philosophy of Language Learning" (Kathleen Strickland); "Whole Language: Implications for Secondary Classrooms" (Barbara King-Shaver); "Whole…

  12. Partially sulfated lime-fly ash sorbents activated by water or steam for SO{sub 2} removal at a medium temperature

    SciTech Connect

    Liming Shi; Xuchang Xu

    2005-12-01

    Laboratory experiments were conducted to investigate the reactivity of partially sulfated lime-fly ash sorbents activated by water or steam for SO{sub 2} removal. Sulfation tests were performed at 550{sup o}C using a fixed bed reactor under conditions simulating economizer zone injection flue gas desulfurization. Activation experiments were conducted with water or steam using a range of temperatures between 100 and 550{sup o}C. The results showed that the reactivity of the sorbents was closely related to the content of Ca(OH){sub 2} formed in the activation process, which varied with the water or steam temperature. The sulfur dioxide capture capacity of Ca(OH){sub 2} in the sorbent is higher than that of CaO at a medium temperature. Water or steam temperatures in the range of 100-200{sup o}C are favorable to the formation of Ca(OH){sub 2} from CaO. 15 refs., 8 figs., 2 tabs.

  13. Flue gas desulfurization information system (FGDIS) data base user's manual

    SciTech Connect

    Smith, M.

    1981-03-01

    This manual is intended to provide a guide to the use of the Flue Gas Desulfurization Information System (FGDIS) data base which is a collection of data files consisting of information pertaining to the design and performance of flue gas desulfurization (FGD) systems. The files are stored at the U.S. Environmental Protection Agency National Computer Center (NCC), Research Triangle Park, NC. Access to these files and manipulation of the data therein is accomplished via System 2000, general data base management system developed by INTEL Corp. and supported by the NCC Univac 1100 hardware.

  14. 4. Northeast corner of quarters (executive officer's quarters), looking onto ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. Northeast corner of quarters (executive officer's quarters), looking onto Quarter R (commanding officer's quarters), looking southeast - Naval Air Station Chase Field, Texas State Highway 202, 4.8 miles east of intersection of Texas State Highway 202 & U.S. State Highway 181, Beeville, Bee County, TX

  15. Sorbent utilization studies using a mini-pilot spray dryer. Final report, 1 September 1992--31 August 1993

    SciTech Connect

    Keener, T.C.; Khang, S.J.; Wang, J.; Sanders, J.F.

    1993-09-30

    The main body of the report consists of four parts: 1. additives to change process chemistry for SO{sub 2} absorption by Ca(OH){sub 2} slurry; 2. recycle tests and hydration of fly ash with Ca(OH){sub 2} to increase reactivity; 3. limestone as an alternative sorbent and additive effects; 4. physical and chemical model developments for some of the additive effects and spray dryer mathematical model application. As the concentration of SO{sub 2} in the flue gases increases, the SO{sub 2} removal efficiency will go down. Additives such as delinquent salts (NaOH, NaCl, and NaHCO{sub 3}) have been shown to improve SO{sub 2} uptake, and these additive tests have indicated that SO{sub 2} uptake may be increased by as much as 60% over baseline conditions. Other additives such as H{sub 2}O{sub 2}, sugar, and some organic acids which can change the chemical reaction processes are suggested and tested, and some promising results have been obtained. Recycle has been shown to increase sorbent utilization by allowing partially reacted sorbent to react further with the SO{sub 2} in the flue gases. Two types of Ohio coal fly ashes have been extensively studied, and improvement of utilization in spray dryer flue gas desulfurization has been demonstrated. Limestone represents an area where significant cost savings can be realized. The spray dryer tests were designed to provide some results for understanding the magnitude of the limestone performance in the spray dryer system and the additive effects. The additive effects on increasing SO{sub 2} absorption by Ca(OH){sub 2} slurry were investigated, and the chemical and physical properties of these tested additives were studied. Some models have been formed to explain the additive phenomena.

  16. Flue gas desulfurization by rotating beds

    SciTech Connect

    Gardner, N.; Keyvani, M.; Coskundeniz, A.

    1992-01-01

    The operating and mass transfer characteristics of rotating foam metal beds were studied to determine the potential for flue gas desulfurization. This is a final technical report on the work supported by DOE [number sign]FG22-87-PC79924. The report is divided into two sections, Part 1 deals primarily with the operating characteristics of rotating beds, and Part 2 covers the mass transfer characteristics of S0[sub 2] absorption in water-lime slurries. Rotating foam metal beds are in essence packed towers operated in high gravitational fields. The foam metal bed is in the form of a cylindrical donut, or torus, and is rotated to produced the high centrifugal forces. The liquid phase enters the bed at the inner surface of the torus and is pulled by the field through the bed. Gas flows countercurrent to the liquid. The bed packing can have a very large specific surface areas and not flood. Possible benefits include much smaller height of a transfer unit resulting in smaller equipment and supporting structures, reduced solvent inventory, faster response with improved process control, reduced pressure drop, and shorter startup and shut-down times. This work is concerned broadly with the operating characteristics of rotating beds, the objectives being to (1) determine the pressure drop through the rotating bed; (2) determine the power required to operate the beds, (3) investigate the residence time distribution of the liquid phase in the beds; and (4) determine the mass transfer coefficients of S0[sub 2] absorption. Three packings of differing specific surface areas were studied, with areas ranging from 656 to 2952 m[sub 2]/m[sub 3]. Liquid flow rates to 36 kg/s*m[sub 2], gas flow rate to 2.2 kg/s*m[sub 2], and gravitational fields to 300 g were covered in this study.

  17. Development of improved sorbents for the moving-bed copper oxide process

    SciTech Connect

    Abbasian, J.; Slimane, R.B.; Carty, R.H.; Cengiz, P.A.; Khalili, N.R.

    1999-07-01

    In the Clean Air Act Amendments (CAAA) of 1990, legislation was introduced requiring electric utilities to adopt available technology for removal of pollutant gases (mainly SO{sub 2} and NO{sub x}) and particulates from coal combustion flue gases so that the increased use of coal is done in an environmentally acceptable manner. The threat from the damaging effects of gaseous pollutants is more of a concern in the state of Illinois where over 90% of the high-sulfur coal mined is consumed by electric utilities that are based on pulverized coal combustion, but only a very small fraction is currently equipped with Flue Gas Desulfurization (FGD) processes. The copper oxide process has been selected as one of the most promising emerging technologies for SO{sub 2} and NO{sub x} removal from flue gases in the Combustion 2000 program of the US Department of Energy. In particular, the development of the Copper Oxide Bed Regenerable Absorber (COBRA) process, which is based on moving-bed cross-flow reactor design for the combined removal of SO{sub 2}, NO{sub x} and particulates, has been pursued in conjunction with the use of Illinois coal. Given the strict limits on SO{sub 2} emissions (1.2 lbs of SO{sub 2} per million Btu by the year 2000), the high sulfur content of Illinois coal, and the growing concern with the disposal of solid residues from conventional FGD processes, the pursuit of the COBRA technology to meet CAAA emission standards represents a strategic choice for the Illinois coal research and development program. This Study has been directed towards the evaluation of the commodity copper oxide sorbent currently being utilized in the demonstration of the COBRA process, to identify areas of improvement, and to develop and implement a strategy for preparing improved sorbents. In this paper, the results obtained to-date from tests carried out for the evaluation of the commercial sorbent for SO{sub 2} removal, its regenerability, and its effectiveness with repeated use

  18. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 10, February 17--May 31, 1993

    SciTech Connect

    Not Available

    1993-11-15

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The demonstration is being conducted at Penelec`s Seward Station, Unit No. 15. This boiler is a 147 MWe coal-fired unit, which utilizes Pennsylvania bituminous coal (approximately 1.2 to 2.5% sulfur). One of the two flue gas ducts leading from the boiler has been retrofitted with the CZD technology. The first existing ESP installed in the station is immediately behind the air preheater. The second ESP, installed about 15 years ago, is about 80 feet away from the first ESP. The goal of this demonstration is to prove the technical and economic feasibility of the CZD technology on a commercial scale. The process is expected to achieve 50% SO{sub 2}

  19. Workshop on sulfur chemistry in flue gas desulfurization

    SciTech Connect

    Wallace, W.E. Jr.

    1980-05-01

    The Flue Gas Desulfurization Workshop was held at Morgantown, West Virginia, June 7-8, 1979. The presentations dealt with the chemistry of sulfur and calcium compounds in scrubbers. DOE and EPRI programs in this area are described. Ten papers have been entered individually into EDB and ERA. (LTN)

  20. Effect of Flue Gas Desulfurization Waste on Corn Plants

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Flue gas desulfurization gypsum (FGDG) is a by-product of conversion of sulfur dioxide into solid waste from coal combustion power generation plant. This by-product is rich in calcium, magnesium, and contains various other essential plant nutrients. The beneficial use of application of this waste as...

  1. Selecting the right pumps and valves for flue gas desulfurization

    SciTech Connect

    Ellis, D.; Ahluwalia, H.

    2006-07-15

    Limestone slurry needs to move efficiently through a complex process, meaning that selecting the right pumps and valves is critical. The article discusses factors to consider in selecting pumps and values for flue gas desulfurization process in coal-fired power plants. 2 photos.

  2. MARKETING OF BYPRODUCT GYPSUM FROM FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The report gives results of an evaluation of the 1985 marketing potential of byproduct gypsum from utility flue gas desulfurization (FGD), for the area east of the Rocky Mountains, using the calculated gypsum production rates of 14 selected power plants. The 114 cement plants and...

  3. GYPSUM CRYSTALLIZATION FOR LIMESTONE FGD (FLUE GAS DESULFURIZATION)

    EPA Science Inventory

    The paper gives results of pilot plant tests using a double draw-off crystallizer as the hold tank to improve the gypsum dewatering properties of a forced oxidation limestone flue gas desulfurization process. A hydroclone was used as the size classification device for solids sepa...

  4. EVALUATION OF GYPSUM CRYSTALLIZATION FOR LIMESTONE FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The paper gives results of pilot plant tests using a double draw-off crystallizer as the hold tank to improve the gypsum dewatering properties of a forced oxidation limestone flue gas desulfurization process. A hydroclone was used as the size classification device for solids sepa...

  5. FLUE GAS DESULFURIZATION: THE STATE OF THE ART

    EPA Science Inventory

    The paper gives results of a review of commercially available flue gas desulfurization (FGD) technologies that have an established record of full-scale performance. (NOTE: Sulfur dioxide (SO2) scrubbers may be used by coal-fired electrcity generating units to meet the requiremen...

  6. CURRENT STATUS OF COMMERCIAL UTILITY FLUE GAS DESULFURIZATION SYSTEMS

    EPA Science Inventory

    The report discusses the current status of commercial flue gas desulfurization (FGD) processes applied to coal-fired utility boilers in the U.S. Major objectives of the work were to examine the impacts of the 1979 New Source Performance Standards on FGD system design and operatio...

  7. SHAWNEE FLUE GAS DESULFURIZATION COMPUTER MODEL USERS MANUAL

    EPA Science Inventory

    The manual describes a Shawnee flue gas desulfurization (FGD) computer model and gives detailed instructions for its use. The model, jointly developed by Bechtel National, Inc. and TVA (in conjunction with the EPA-sponsored Shawnee test program), is capable of projecting prelimin...

  8. DISPOSAL OF FLUE GAS DESULFURIZATION WASTES: EPA SHAWNEE FIELD EVALUATION

    EPA Science Inventory

    The report summarizes results of the flue gas desulfurization (FGD) waste disposal field evaluation project sponsored by EPA at TVA's Shawnee steam plant, Paducah, KY. This pilot-scale project, initiated in 1974 and completed in September 1980, evaluated methods and costs for dis...

  9. EPA UTILITY FGD (FLUE GAS DESULFURIZATION): AUGUST-SEPTEMBER, 1978

    EPA Science Inventory

    The report is an updated supplement to EPA-600/7-78-051a and should be used in conjunction with it. It presents a survey of utility flue gas desulfurization (FGD) systems in the U.S., summarizing information contributed by the utility industry, process suppliers, regulatory agenc...

  10. FLUE GAS DESULFURIZATION INSPECTION AND PERFORMANCE EVALUATION. MANUAL

    EPA Science Inventory

    The intent of the manual is to provide inspectors from Federal and state environmental agencies with information regarding the problems that plague lime/limestone slurry flue gas desulfurization (FGD) systems that will aid them in their inspections and performance evaluations of ...

  11. FLUE GAS DESULFURIZATION: THE STATE OF THE ART: JOURNAL ARTICLE

    EPA Science Inventory

    Srivastava*, R.K., and Jozewicz, W. Flue Gas Desulfurization: The State of the Art. Journal of Air and Waste Management Association (Air & Waste Management Asiciation) 51 (12):1676-88 (2001). EPA/600/J-01/391, Available: Journal of Air and Waste Management Association (journal)...

  12. Pyrite surface characterization and control for advanced fine coal desulfurization technologies

    SciTech Connect

    Wang, X.H.; Leonard, J.W.; Parekh, B.K.; Jiang, C.L.

    1992-01-01

    This is the 9th quarterly technical progress report for the project entitled Pyrite surface characterization and control for advanced fine coal desulfurization technologies'', DE-FG22-90PC90295. The work presented in this report was performed from September 1, 1992 to November 31, 1992. The objective of the project is to conduct extensive fundamental studies on the surface chemistry of pyrite oxidation and flotation and to understand how the alteration of the coal-pyrite surface affects the efficiency of pyrite rejection in coal flotation. During this reporting period, the surface oxidation of pyrite in various electrolytes was investigated. It has been demonstrated, for the first time, that borate, a pH buffer and electrolyte used by many previous investigators in studying sulfide mineral oxidation, actively participates in the surface oxidation of pyrite. In borate solutions, the surface oxidation of pyrite is tronly enhanced. The anodic oxidation potential of pyrite is lowered by more than 0.4 volts. The initial reaction of the borate enhanced pyrite oxidation can be described by:FeS[sub 2] + B(OH)[sub 4][sup =] ------> [S[sub 2]Fe-B(OH)[sub 4

  13. Coal desulfurization in a rotary kiln combustor

    SciTech Connect

    Cobb, J.T. Jr.

    1990-08-15

    BCR National Laboratory (BCRNL) has initiated a project aimed at evaluating the technical and economic feasibility of using a rotary kiln, suitably modified, to burn Pennsylvania anthracite wastes, co-fired with high-sulfur bituminous coal. Limestone will be injected into the kiln for sulfur control, to determine whether high sulfur capture levels can be achieved with high sorbent utilization. The principal objectives of this work are: (1) to prove the feasibility of burning anthracite refuse, with co-firing of high-sulfur bituminous coal and with limestone injection for sulfur emissions control, in a rotary kiln fitted with a Universal Energy International (UEI) air injector system; (2) to determine the emissions levels of SO{sub x} and NO{sub x} and specifically to identify the Ca/S ratios that are required to meet New Source Performance Standards; (3) to evaluate the technical and economic merits of a commercial rotary kiln combustor in comparison to fluidized bed combustors; and, (4) to ascertain the need for further work, including additional combustion tests, prior to commercial application, and to recommend accordingly a detailed program towards this end.

  14. Layered solid sorbents for carbon dioxide capture

    SciTech Connect

    Li, Bingyun; Jiang, Bingbing; Gray, McMahan L; Fauth, Daniel J; Pennline, Henry W; Richards, George A

    2014-11-18

    A solid sorbent for the capture and the transport of carbon dioxide gas is provided having at least one first layer of a positively charged material that is polyethylenimine or poly(allylamine hydrochloride), that captures at least a portion of the gas, and at least one second layer of a negatively charged material that is polystyrenesulfonate or poly(acryclic acid), that transports the gas, wherein the second layer of material is in juxtaposition to, attached to, or crosslinked with the first layer for forming at least one bilayer, and a solid substrate support having a porous surface, wherein one or more of the bilayers is/are deposited on the surface of and/or within the solid substrate. A method of preparing and using the solid sorbent is provided.

  15. Land application uses for dry flue gas desulfurization by-products. Executive summary

    SciTech Connect

    Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

    1999-01-31

    Flue gas desulfurization (FGD) scrubbing technologies create several types of by-products. This project focused primarily on by-product materials obtained from what are commonly called ''dry scrubbers'' which produce a dry, solid material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Prior to this project, dry FGD by-products were generally treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing; The major objective of this project was to develop beneficial uses, via recycling, capable of providing economic benefits to both the producer and the end user of the FGD by-product. It is equally important, however, that the environmental impacts be carefully assessed so that the new uses developed are not only technically feasible but socially acceptable. Specific objectives developed for this project were derived over an 18-month period during extensive discussions with personnel from industry, regulatory agencies and research institutions. These were stated as follows: Objective 1: To characterize the material generated by dry FGD processes. Objective 2: To demonstrate the utilization of dry FGD by-product as a soil amendment on agricultural lands and on abandoned and active surface coal mines in Ohio. Objective 3: To demonstrate the use of dry FGD by-product as an engineering material for soil stabilization. Objective 4: To determine the quantities of dry FGD by-product that can be utilized in each of these applications. Objective 5. To determine the environmental and economic impacts of utilizing the material. Objective 6. To calibrate environmental, engineering, and economic models that can be used to determine the applicability and costs of utilizing these processes at other sites.

  16. Production of manufactured aggregates from flue gas desulfurization by-products

    SciTech Connect

    Wu, M.M.; McCoy, D.C.; Fenger, M.L.; Scandrol, R.O.; Winschel, R.A.; Withum, J.A.; Statnick, R.M.

    1999-07-01

    CONSOL R and D has developed a disk pelletization process to produce manufactured aggregates from the by-products of various technologies designed to reduce sulfur emissions produced from coal utilization. Aggregates have been produced from the by-products of the Coolside and LIMB sorbent injection, the fluidized-bed combustion (FBC), spray dryer absorption (SDA), and lime and limestone wet flue gas desulfurization (FGD) processes. The aggregates produced meet the general specifications for use as road aggregate in road construction and for use as lightweight aggregate in concrete masonry units. Small field demonstrations with 1200 lb to 5000 lb of manufactured aggregates were conducted using aggregates produced from FBC ash and lime wet FGD sludge in road construction and using aggregates made from SDA ash and lime wet FGD sludge to manufacture concrete blocks. The aggregates for this work were produced with a bench-scale (200--400 lb batch) unit. In 1999, CONSOL R and D constructed and operated a 500 lb/hr integrated, continuous pilot plant. A variety of aggregate products were produced from lime wet FGD sludge. The pilot plant test successfully demonstrated the continuous, integrated operation of the process. The pilot plant demonstration was a major step toward commercialization of manufactured aggregate production from FGD by-products. In this paper, progress made in the production of aggregates from dry FGD (Coolside, LIMB, SDA) and FBC by-products, and lime wet FGD sludge is discussed. The discussion covers bench-scale and pilot plant aggregate production and aggregate field demonstrations.

  17. Development of Novel Carbon Sorbents for CO{sub 2} Capture

    SciTech Connect

    Krishnan, Gopala; Hornbostel, Marc; Bao, Jianer; Perez, Jordi; Nagar, Anoop; Sanjurjo, Angel

    2013-11-30

    -fired boil at the University of Toledo campus for about 135 h, comprising 7,000 cycles of adsorption and desorption using the desulfurized flue gas that contained only 4.5% v/v CO{sub 2}. A capture efficiency of 85 to 95% CO{sub 2} was achieved under steady-state conditi ons. The CO{sub 2} adsorption capacity did not change significantly during the field test, as determined from the CO{sub 2} adsorptio isotherms of fresh and used sorbents. The process is also being tested using the flue gas from a PC-fired power plant at the National Carbon Capture Center (NCCC), Wilsonville, AL. The cost of electricity was calculated for CO{sub 2} capture using the carbon sorbent and compared with the no-CO{sub 2} capture and CO{sub 2} capture with an amine-based system. The increase i the levelized cost of electricity (L-COE) is about 37% for CO{sub 2} capture using the carbon sorbent in comparison to 80% for an amine-based system, demonstrating the economic advantage of C capture using the carbon sorbent. The 37% increase in the L-COE corresponds to a cost of capture of $30/ton of CO{sub 2}, including compression costs, capital cost for the capture system, and increased plant operating and capital costs to make up for reduced plant efficiency. Preliminary sensitivity analyses showed capital costs, pressure drops in the adsorber, and steam requirement for the regenerator are the major variables in determining the cost of CO{sub 2} capture. The results indicate that further long-term testing with a flue gas from a pulverized coal­ fired boiler should be performed to obtain additional data relating to the effects of flue gas contaminants, the ability to reduce pressure drop by using alternate structural packing , and the use of low-cost construction materials.

  18. Adsorption of Ammonia on Regenerable Carbon Sorbents

    NASA Technical Reports Server (NTRS)

    Wójtowicz, Marek A.; Cosgrove, Jesph E.; Serio, Michael A..; Wilburn, Monique

    2015-01-01

    Results are presented on the development of reversible sorbents for the combined carbon dioxide, moisture, and trace-contaminant (TC) removal for use in Extravehicular Activities (EVAs), and more specifically in the Primary Life Support System (PLSS). The currently available life support systems use separate units for carbon dioxide, trace contaminants, and moisture control, and the long-term objective is to replace the above three modules with a single one. Data on sorption and desorption of ammonia, which is a major TC of concern, are presented in this paper. The current TC-control technology involves the use of a packed bed of acid-impregnated granular charcoal, which is non-regenerable, and the carbon-based sorbent under development in this project can be regenerated by exposure to vacuum at room temperature. In this study, several carbon sorbents were fabricated and tested for ammonia sorption. Ammonia-sorption capacity was related to carbon pore structure characteristics, and the temperature of oxidative carbon-surface treatment was optimized for enhanced ammonia-sorption performance.

  19. Supported-sorbent injection. Final report

    SciTech Connect

    Nelson, S. Jr.

    1997-07-01

    A new retrofitable, wastefree acid-rain control concept was pilot-tested at Ohio Edison`s high-sulfur coal-fired R.E. Burger generating station at the 2-MWe level. During the project, moistened {open_quotes}supported{close_quotes} sorbents, made from a combination of lime and vermiculite or perlite, were injected into a humidified 6,500-acfm flue-gas slipstream. After the sorbents reacted with the sulfur dioxide in the flue gas, they were removed from ductwork with a cyclone and baghouse. The $1.0 million project was co-funded by Sorbent Technologies Corporation, the Ohio Edison Company, and the Ohio Coal Development Office. The project included a preliminary bench-scale testing phase, construction of the pilot plant, parametric studies, numerous series of recycle tests, and a long-term run. The project proceeded as anticipated and achieved its expected results. This duct injection technology successfully demonstrated SO{sub 2}-removal rates of 80 to 90% using reasonable stoichiometric injection ratios (2:1 Ca:S) and approach temperatures (20-25F). Under similar conditions, dry injection of hydrated lime alone typically only achieves 40 to 50% SO{sub 2} removal. During the testing, no difficulties were encountered with deposits in the ductwork or with particulate control, which have been problems in tests of other duct-injection schemes.

  20. Desulfurization ability of refining slag with medium basicity

    NASA Astrophysics Data System (ADS)

    Yu, Hui-xiang; Wang, Xin-hua; Wang, Mao; Wang, Wan-jun

    2014-12-01

    The desulfurization ability of refining slag with relative lower basicity ( B) and Al2O3 content ( B = 3.5-5.0; 20wt%-25wt% Al2O3) was studied. Firstly, the component activities and sulfide capacity ( C S) of the slag were calculated. Then slag-metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution ( L S). Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO-Al2O3-SiO2-MgO system with the basicity of about 3.5-5.0 and the Al2O3 content in the range of 20wt%-25wt% has high activity of CaO ( a CaO), with no deterioration of C S compared with conventional desulfurization slag. The measured L S between high-strength low-alloyed (HSLA) steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt% and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt% is 350 and 275, respectively. The new slag with a basicity of about 3.5-5.0 and an Al2O3 content of about 20wt% has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.