Science.gov

Sample records for die casting applications

  1. Vacuum Die Casting of Silicon Sheet for Photovoltaic Applications

    NASA Technical Reports Server (NTRS)

    1979-01-01

    The development of a vacuum die-casting process for producing silicon sheet suitable for photovoltaic cells with a terrestrial efficiency greater than 12 percent and having the potential to be scaled for large quantity production is considered. The initial approach includes: (1) obtaining mechanical design parameters by using boron nitride, which has been shown to non-wetting to silicon; (2) optimizing silicon nitride material composition and coatings by sessile drop experiments; (3) testing effectiveness of fluoride salt interfacial media with a graphite mold; and (4) testing the effect of surface finish using both boron nitride and graphite. When the material and mechanical boundary conditions are established, a finalized version of the prototype assembly will be constructed and the casting variables determined.

  2. Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency

    SciTech Connect

    John G. Cowie; Edwin F. Brush, Jr.; Dale T. Peters; Stephen P. Midson; Darryl J. Van Son

    2003-05-01

    The objective of the study, Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency, was to support the Copper Development Association (CDA) in its effort to design, fabricate and demonstrate mold technologies designed to withstand the copper motor rotor die casting environment for an economically acceptable life. The anticipated result from the compiled data and tests were to: (1) identify materials suitable for die casting copper, (2) fabricate motor rotor molds and (3) supply copper rotor motors for testing in actual compressor systems. Compressor manufacturers can apply the results to assess the technical and economical viability of copper rotor motors.

  3. Fatigue properties of die cast zinc alloys for automotive lock applications

    SciTech Connect

    Schrems, Karol K.; Dogan, Omer N.; Goodwin, F.E.

    2004-06-01

    During the 1970’s many automotive lock systems were converted from zinc die casting alloys to engineering plastics for reasons of weight and cost. Recent increases in requirements for precision and security have caused automotive and other lock designers to reconsider zinc alloy die-castings for these applications. To enable this, there is a need for mechanical property data comparable to that of the plastics materials used in these applications. In this work, rotary bending fatigue tests were performed on Alloys 3, 5, ZA-8 and AcuZinc 5 using an R.R. Moore fatigue machine. Testing was performed at 30 Hz and was stopped at 1x107 cycles. The fatigue limit results were compared to data reported in the literature for higher number of cycles and faster rotations.

  4. Sputtered protective coatings for die casting dies

    NASA Technical Reports Server (NTRS)

    Mirtich, M. J.; Nieh, C. Y.; Wallace, J. F.

    1981-01-01

    This investigation determined whether selected ion beam sputtered coatings on H-13 die steel would have the potential of improving the thermal fatigue behavior of the steel used as a die in aluminum die casting. The coatings were selected to test candidate insulators and metals capable of providing protection of the die surface. The studies indicate that 1 micrometer thick W and Pt coatings reduced the thermal fatigue more than any other coating tested and are candidates to be used on a die surface to increase die life.

  5. Casting Characteristics of Aluminum Die Casting Alloys

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  6. Case study of lean manufacturing application in a die casting manufacturing company

    NASA Astrophysics Data System (ADS)

    Ching, Ng Tan; Hoe, Clarence Chan Kok; Hong, Tang Sai; Ghobakhloo, Morteza; Pin, Chen Kah

    2015-05-01

    The case study of lean manufacturing aims to study the application of lean manufacturing in a die casting manufacturing company located in Pulau Penang, Malaysia. This case study describes mainly about the important concepts and applications of lean manufacturing which could gradually help the company in increasing the profit by studying and analyzing their current manufacturing process and company culture. Many approaches of lean manufacturing are studied in this project which includes: 5S housekeeping, Kaizen, and Takt Time. Besides, the lean tools mentioned, quality tool such as the House of Quality is being used as an analysis tool to continuously improve the product quality. In short, the existing lean culture in the company is studied and analyzed, with recommendations written at the end of this paper.

  7. Energy Consumption of Die Casting Operations

    SciTech Connect

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley

    2004-03-15

    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  8. Prediction of Part Distortion in Die Casting

    SciTech Connect

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  9. Application of TPM indicators for analyzing work time of machines used in the pressure die casting

    NASA Astrophysics Data System (ADS)

    Borkowski, Stanis?aw; Czajkowska, Agnieszka; Stasiak-Betlejewska, Renata; Borade, Atul B.

    2014-05-01

    The article presents the application of total productive maintenance (TPM) to analyze the working time indicators of casting machines with particular emphasis on failures and unplanned downtime to reduce the proportion of emergency operation for preventive maintenance and diagnostics. The article presents that the influence of individual factors of complex machinery maintenance (TPM) is different and depends on the machines' modernity level. In an original way, by using correlation graphs, research findings on the impact of individual TPM factors on the castings quality were presented and interpreted. The examination results conducted for machines with varying modernity degrees allowed to determine changes within the impact of individual TPM factors depending on machine parameters. These results provide a rich source of information for the improvement processes on casting quality of the foundry industry that satisfies the automotive industry demand.

  10. Evaluation of Magnesium Die-Casting Alloys for Elevated Temperature Applications: Microstructure, Tensile Properties, and Creep Resistance

    NASA Astrophysics Data System (ADS)

    Zhu, Suming; Easton, Mark A.; Abbott, Trevor B.; Nie, Jian-Feng; Dargusch, Matthew S.; Hort, Norbert; Gibson, Mark A.

    2015-08-01

    Several families of magnesium die-casting alloys have been developed to operate at the elevated temperatures experienced in automotive powertrain applications. Most alloys are based on the Mg-Al system with alloying additions such as silicon, strontium, calcium, and rare earth elements (RE), although alloys with RE as the primary alloying constituent are also considered. This work presents an evaluation of the tensile properties and creep resistance of the most common magnesium die-casting alloys, in conjunction with the analysis of microstructure. The alloys investigated include AS31 (Mg-3Al-1Si), AJ52 (Mg-5Al-2Sr), MRI153A (Mg-9Al-1Ca-0.1Sr), MRI153M (Mg-8Al-1Ca-0.3Sr), MRI230D (Mg-6.5Al-2Ca-1Sn-0.3Sr), AXJ530 (Mg-5Al-3Ca-0.2Sr), AE42 (Mg-4Al-2RE), AE44 (Mg-4Al-4RE), and AM-HP2+ (Mg-3.5RE-0.4Zn). It is shown that, among the various alloys evaluated, MRI230D, AXJ530, and AM-HP2+ have higher yield strength than the Al alloy A380, but the ductility is relatively low at room temperature for these alloys. In contrast, AS31 and the AE series alloys have very good room temperature ductility, but their yield strength is lower than that of A380. In terms of creep resistance, MRI230D, AXJ530, AE44, and AM-HP2+ are all comparable to the Al alloy counterpart at 423 K and 448 K (150 °C and 175 °C). Microstructural factors that are most important to the strength and creep resistance of the Mg die-casting alloys are discussed.

  11. Modeling the Mechanical Performance of Die Casting Dies

    SciTech Connect

    R. Allen Miller

    2004-02-27

    The following report covers work performed at Ohio State on modeling the mechanical performance of dies. The focus of the project was development and particularly verification of finite element techniques used to model and predict displacements and stresses in die casting dies. The work entails a major case study performed with and industrial partner on a production die and laboratory experiments performed at Ohio State.

  12. Enhancements in Magnesium Die Casting Impact Properties

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Srinath Viswanathan; Shafik Iskander

    2000-06-30

    The need to produce lighter components in transportation equipment is the main driver in the increasing demand for magnesium castings. In many automotive applications, components can be made of magnesium or aluminum. While being lighter, often times the magnesium parts have lower impact and fatigue properties than the aluminum. The main objective of this study was to identify potential improvements in the impact resistance of magnesium alloys. The most common magnesium alloys in automotive applications are AZ91D, AM50 and AM60. Accordingly, these alloys were selected as the main candidates for the study. Experimental quantities of these alloys were melted in an electrical furnace under a protective atmosphere comprising sulfur hexafluoride, carbon dioxide and dry air. The alloys were cast both in a permanent mold and in a UBE 315 Ton squeeze caster. Extensive evaluation of tensile, impact and fatigue properties was conducted at CWRU on permanent mold and squeeze cast test bars of AZ91, AM60 and AM50. Ultimate tensile strength values between 20ksi and 30ksi were obtained. The respective elongations varied between 25 and 115. the Charpy V-notch impact strength varied between 1.6 ft-lb and 5 ft-lb depending on the alloy and processing conditions. Preliminary bending fatigue evaluation indicates a fatigue limit of 11-12 ksi for AM50 and AM60. This is about 0.4 of the UTS, typical for these alloys. The microstructures of the cast specimens were investigated with optical and scanning electron microscopy. Concomitantly, a study of the fracture toughness in AM60 was conducted at ORNL as part of the study. The results are in line with values published in the literature and are representative of current state of the art in casting magnesium alloys. The experimental results confirm the strong relationship between aluminum content of the alloys and the mechanical properties, in particular the impact strength and the elongation. As the aluminum content increases from about 5% in AM50 to over 9% in AZ91, more of the intermetallic Mg17Al12 is formed in the microstructure. For instance, for 15 increase in the aluminum content from AM50 to AM60, the volume fraction of eutectic present in the microstructure increases by 35%! Eventually, the brittle Mg17Al12 compound forms an interconnected network that reduces ductility and impact resistance. The lower aluminum in AM50 and AM60 are therefore a desirable feature in applications that call for higher impact resistance. Further improvement in impact resistance depends on the processing condition of the casting. Sound castings without porosity and impurities will have better mechanical properties. Since magnesium oxidizes readily, good melting and metal transfer practices are essential. The liquid metal has to be protected from oxidation at all times and entrainment of oxide films in the casting needs to be prevented. In this regard, there is evidence that us of vacuum to evacuate air from the die casting cavity can improve the quality of the castings. Fast cooling rates, leading to smaller grain size are beneficial and promote superior mechanical properties. Micro-segregation and banding are two additional defect types often encountered in magnesium alloys, in particular in AZ91D. While difficult to eliminate, segregation can be minimized by careful thermal management of the dies and the shot sleeve. A major source of segregation is the premature solidification in the shot sleeve. The primary solid dendrites are carried into the casting and form a heterogeneous structure. Furthermore, during the shot, segregation banding can occur. The remedies for this kind of defects include a hotter shot sleeve, use of insulating coatings on the shot sleeve and a short lag time between pouring into the shot sleeve and the shot.

  13. Sputtered protective coatings for die casting dies

    NASA Technical Reports Server (NTRS)

    Mirtich, M. J.; Nieh, C.-Y.; Wallace, J. F.

    1981-01-01

    Three experimental research designs investigating candidate materials and processes involved in protective die surface coating procedures by sputter deposition, using ion beam technologies, are discussed. Various pre-test results show that none of the coatings remained completely intact for 15,000 test cycles. The longest lifetime was observed for coatings such as tungsten, platinum, and molybdenum which reduced thermal fatigue, but exhibited oxidation and suppressed crack initiation only as long as the coating did not fracture. Final test results confirmed earlier findings and coatings with Pt and W proved to be the candidate materials to be used on a die surface to increase die life. In the W-coated specimens, which remained intact on the surface after thermal fatigue testing, no oxidation was found under the coating, although a few cracks formed on the surface where the coating broke down. Further research is planned.

  14. Spray-formed Tooling for Injection Molding and Die Casting Applications

    SciTech Connect

    Mc Hugh, Kevin Matthew

    2000-06-01

    Rapid Solidification Process (RSP) ToolingTM is a spray forming technology tailored for producing molds and dies. The approach combines rapid solidification processing and net-shape materials processing in a single step. The ability of the sprayed deposit to capture features of the tool pattern eliminates costly machining operations in conventional mold making and reduces turnaround time. Moreover, rapid solidification suppresses carbide precipitation and growth, allowing many ferritic tool steels to be artificially aged, an alternative to conventional heat treatment that offers unique benefits. Material properties and microstructure transformation during heat treatment of spray-formed H13 tool steel are described.

  15. Spray-formed tooling for injection molding and die casting applications

    SciTech Connect

    K. M. McHugh; B. R. Wickham

    2000-06-26

    Rapid Solidification Process (RSP) Tooling{trademark} is a spray forming technology tailored for producing molds and dies. The approach combines rapid solidification processing and net-shape materials processing in a single step. The ability of the sprayed deposit to capture features of the tool pattern eliminates costly machining operations in conventional mold making and reduces turnaround time. Moreover, rapid solidification suppresses carbide precipitation and growth, allowing many ferritic tool steels to be artificially aged, an alternative to conventional heat treatment that offers unique benefits. Material properties and microstructure transformation during heat treatment of spray-formed H13 tool steel are described.

  16. National Metal Casting Research Institute final report. Volume 2, Die casting research

    SciTech Connect

    Jensen, D.

    1994-06-01

    Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

  17. Characterization of Spray Lubricants for the Die Casting Process

    SciTech Connect

    Sabau, Adrian S

    2008-01-01

    During the die casting process, lubricants are sprayed in order to cool the dies and facilitate the ejection of the casting. The cooling effects of the die lubricant were investigated using Thermogravimetric analysis (TGA), heat flux sensors (HFS), and infrared imaging. The evolution of the heat flux and pictures taken using a high speed infrared camera revealed that lubricant application was a transient process. The short time response of the HFS allows the monitoring and data acquisition of the surface temperature and heat flux without additional data processing. A similar set of experiments was performed with deionized water in order to assess the lubricant effect. The high heat flux obtained at 300 C was attributed to the wetting and absorbant properties of the lubricant. Pictures of the spray cone and lubricant flow on the die were also used to explain the heat flux evolution.

  18. Deburring die-castings by wet vibratory plant

    NASA Technical Reports Server (NTRS)

    Loeschbart, H. M.

    1980-01-01

    A wet vibratory procedure for the removal of burrs from die castings is described. In this process synthetic abrasive chips and detergent solutions are agitated with the work in such a way as to produce a spiral circulatory movement. Details of various forms of vibrator basin and shapes of abrasive are illustrated. The automation of deburring is illustrated through the application of vibrators of spiral design in combination with transport and drying devices.

  19. Die Casting Part Distortion: Prediction and Attenuation

    SciTech Connect

    Dr, R. Allen Miller

    2002-02-12

    The goal of this research was to predict the part deformation and residual stresses after ejection from the die and cooling to room temperature. A finite element model was built to achieve this goal and several modeling techniques were investigated throughout this research. Die-casting is a very complex process and the researchers are faced with a large number of hard to solve physical problems when modeling the process. Several assumptions are made in our simulation model. The first significant assumption is the instantaneous cavity filling. This means that the cavity filling stage is not considered in our model. Considering the cavity filling stage increases the modeling complexity as a result of different flow patterns. expected in the shot sleeve, gate, runner and different cavity features. The flow of gas from the cavity through the vents is another problem that is ignored in our model as a result of this assumption. Our second assumption is that the cast metal has uniform temperature distribution inside the cavity, at the starting point of simulation. This temperature is assumed to be over liquidus limit, i.e. the solid fraction is 0.0% of the cast metal. The third assumption is due to ABAQUS (commercial software used in this research) limitations. ABAQUS cannot deal with multi-phase models; therefore we use solid elements to define the casting instead of multi-phase (liquid/solid) elements. Liquid elements can carry the hydrostatic pressure from the shot sleeve and apply it on the cavity surfaces, while the solid elements do not have this capability. To compensate for this assumption we add the cavity pressure as a boundary condition and apply it on the cavity surface separately from the part. Another issue with this assumption is that, liquid casting can follow the cavity shape when it distorts. With the use of solid elements to represent the casting during its liquid state, it loses this capability to follow the cavity. Several techniques were tested to overcome this problem.

  20. Development of Thin Section Zinc Die Casting Technology

    SciTech Connect

    Goodwin, Frank

    2013-10-31

    A new high fluidity zinc high pressure die casting alloy, termed the HF alloy, was developed during laboratory trials and proven in industrial production. The HF alloy permits castings to be achieved with section thicknesses of 0.3 mm or less. Technology transfer activities were conducted to develop usage of the HF high fluidity alloy. These included production of a brochure and a one-hour webinar on the HF alloy. The brochure was then sent to 1,184 product designers in the Interzinc database. There was excellent reception to this mailing, and from this initial contact 5 technology transfer seminars were conducted for 81 participants from 30 companies across a wide range of business sectors. Many of the successful applications to date involve high quality surface finishes. Design and manufacturing assistance was given for development of selected applications.

  1. Microstructures and properties of aluminum die casting alloys

    SciTech Connect

    M. M. Makhlouf; D. Apelian; L. Wang

    1998-10-01

    This document provides descriptions of the microstructure of different aluminum die casting alloys and to relate the various microstructures to the alloy chemistry. It relates the microstructures of the alloys to their main engineering properties such as ultimate tensile strength, yield strength, elongation, fatigue life, impact resistance, wear resistance, hardness, thermal conductivity and electrical conductivity. Finally, it serves as a reference source for aluminum die casting alloys.

  2. The thermal fatigue resistance of H-13 Die Steel for aluminum die casting dies

    NASA Technical Reports Server (NTRS)

    1982-01-01

    The effects of welding, five selected surface coatings, and stress relieving on the thermal fatigue resistance of H-13 Die Steel for aluminum die casting dies were studied using eleven thermal fatigue specimens. Stress relieving was conducted after each 5,000 cycle interval at 1050 F for three hours. Four thermal fatigue specimens were welded with H-13 or maraging steel welding rods at ambient and elevated temperatures and subsequently, subjected to different post-weld heat treatments. Crack patterns were examined at 5,000, 10,000, and 15,000 cycles. The thermal fatigue resistance is expressed by two crack parameters which are the average maximum crack and the average cracked area. The results indicate that a significant improvement in thermal fatigue resistance over the control was obtained from the stress-relieving treatment. Small improvements were obtained from the H-13 welded specimens and from a salt bath nitrogen and carbon-surface treatment. The other surface treatments and welded specimens either did not affect or had a detrimental influence on the thermal fatigue properties of the H-13 die steel.

  3. Evaluation of permanent die coatings to improve the wear resistance of die casting dies. Final project report, January 1, 1995--April 30, 1997

    SciTech Connect

    Shivpuri, R.

    1997-09-18

    Die Casting dies are subject to severe service conditions during the die casting operation. While these severe conditions are necessary to achieve high production rates, they cause the dies which are commonly made of H13 die steel, to suffer frequent failures. The major die failure mechanisms are erosion or washout, Heat checking, soldering and corrosion. Due to their geometrical complexity, die casting dies are very expensive (some dies cost over a million dollars), and thus a large number of parts have to be produced by a die, to justify this cost and leverage the advantages of the die casting process (high production rates, low manpower costs). A potential increase in the die service life, thus has a significant impact on the economics of the die; casting operation. There are many ways to extend die life: developing new wear resistant die materials, developing new surface treatments including coatings, improving heat treatment of existing H13 dies, using better lubricants that can protect the die material, or modifying the die geometry and process parameters to reduce the intensity of wear. Of these the use of coatings to improve the wear resistance of the die surface has shown a lot of promise. Consequently, use of coatings in the die casting industry and their wide use to decrease die wear can improve significantly the productivity of shop operations resulting in large savings in material and energy usage.

  4. Improving the Efficiency of Die Casting Machine Hydraulic Systems with the Retrofit of Adjustable Frequency Drives 

    E-print Network

    Ambs, L.; Kosanovic, D.; Edberg, C.

    1999-01-01

    Die casting is a common method of light metal processing which is used to produce accurately dimensioned, sharply defined metal parts. Most die casting machines in use today utilize a complex hydraulic system to perform the necessary work required...

  5. The Simulation of Magnesium Wheel Low Pressure Die Casting Based on PAM-CAST™

    NASA Astrophysics Data System (ADS)

    Peng, Yinghong; Wang, Yingchun; Li, Dayong; Zeng, Xiaoqin

    2004-06-01

    Magnesium is the lightest metal commonly used in engineering, with various excellent characteristics such as high strength and electromagnetic interference shielding capability. Particularly, the usage of magnesium in automotive industry can meet better the need to reduce fuel consumption and CO2 emissions. Nowadays, most current magnesium components in automobiles are made by die casting. In this paper, commercial software for die casting, PAM-CAST™, was utilized to simulate the low pressure die casting process of magnesium wheel. Through calculating temperature field and velocity field during filling and solidification stages, the evolution of temperature distribution and liquid fraction was analyzed. Then, the potential defects including the gas entrapments in the middle of the spokes, shrinkages between the rim and the spokes were forecasted. The analytical results revealed that the mold geometry and die casting parameters should be improved in order to get the sound magnesium wheel. The reasons leading to these defects were also analyzed and the solutions to eliminate them were put forward. Furthermore, through reducing the pouring velocity, the air gas entrapments and partial shrinkages were eliminated effectively.

  6. Die casting die deflections: Prediction and attenuation. Final report, July 1, 1995--September 30, 1997

    SciTech Connect

    Miller, R.A.; Ahuett-Garza, H.; Choudhury, A.K.; Dedhia, S.

    1998-05-01

    This report summarizes two years of research intended to develop methods to model and predict the deflection patterns in die casting dies. No comprehensive analysis of this type had previously been completed. The die casting process is complex and involves numerous mechanical and thermal phenomena that effect the mechanical behavior of the die. A critical activity in this work was sorting out and evaluating the relative contributions of the various mechanisms to die deflections. This evaluation was accomplished through a series of simple engineering analyses based primarily on the order of magnitude of the influence of each load considered on die deflections. A modeling approach incorporating commercially available finite element analysis software was developed and tested. The model evolved by testing simple models against more comprehensive models and against the limited experimental data that is available. The development of the modeling approach lead to consideration of the die casting machine in more detail than was originally anticipated. The machine is critical and cannot be ignored. A simplified model described as a spring/platen model was developed to account for the machine platens, tie bars, and toggles. The characteristics of this model are described and predictions based on this model are compared against full machine models and measured deflections of machine platens. Details of the modeling approach and the various case studies are provided in the report and in several publications that have resulted from the work.

  7. Assessment of Computer Simulation Software and Process Data for High Pressure Die Casting of Magnesium

    SciTech Connect

    Sabau, Adrian S; Hatfield, Edward C; Dinwiddie, Ralph Barton; Kuwana, Kazunori; Viti, Valerio; Hassan, Mohamed I; Saito, Kozo

    2007-09-01

    Computer software for the numerical simulation of solidification and mold filling is an effective design tool for cast structural automotive magnesium components. A review of commercial software capabilities and their validation procedures was conducted. Aside form the software assessment, the program addressed five main areas: lubricant degradation, lubricant application, gate atomization, and heat transfer at metal mold interfaces. A test stand for lubricant application was designed. A sensor was used for the direct measurement of heat fluxes during lubricant application and casting solidification in graphite molds. Spray experiments were conducted using pure deionized water and commercial die lubricants. The results show that the sensor can be used with confidence for measuring heat fluxes under conditions specific to the die lube application. The data on heat flux was presented in forms suitable for use in HPDC simulation software. Severe jet breakup and atomization phenomena are likely to occur due to high gate velocities in HPDC. As a result of gate atomization, droplet flow affects the mold filling pattern, air entrapment, skin formation, and ensuing defects. Warm water analogue dies were designed for obtaining experimental data on mold filling phenomena. Data on break-up jet length, break-up pattern, velocities, and droplet size distribution were obtained experimentally and was used to develop correlations for jet break-up phenomena specific to die casting gate configurations.

  8. High-speed machining of cast iron and alloy steels for die and mold manufacturing

    E-print Network

    Ozel, Tugrul

    High-speed machining of cast iron and alloy steels for die and mold manufacturing P. FallboÈhmer, C of cast iron and alloy steels used in die and mold manufacturing. This work covers: (a) theoretical alloy steels (usually hardness > 30 HRC) for making dies/molds used in the production of a wide range

  9. Notched bar Izod impact properties of zinc die castings

    SciTech Connect

    Schrems, K.K.; Dogan, O.N.; Goodwin, F.E.

    2007-03-01

    Notched bar Izod impact testing of zinc die cast Alloy 3, Alloy 5, ZA-8, and AcuZinc 5 was performed at five temperatures between -40\\mDC and room temperature in accordance with ASTM E23 for impact testing of metallic materials. A direct comparison between ASTM D256 for impact testing of plastics and ASTM E23 was performed using continuously cast zinc specimens of Alloy 5 and ZA-8 at -40\\mDC and room temperature. There are differences in sample sizes, impact velocity, and striker geometry between the two tests. Bulk zinc tested according to ASTM E23 resulted in higher impact energies at -40\\mDC and lower impact energies at room temperature then did the same alloys when tested according to ASTM D256.

  10. Die casting die deflections: Prediction and attenuation. Final report, July 1, 1995--September 30, 1997

    SciTech Connect

    Miller, R.Allen; Ahuett-Garza, Horacio; Choudhury, Aswin K.; Dedhia, Sanjay

    1998-05-01

    The objective of this work was to develop and test die casting design evaluation techniques based on the visualization of geometric data that is related to potential defects or problems. Specifically, thickness information is used to provide insight into potential thermal problems in the part and die. Distance from the gate and a special type of animation of the fill pattern is used to provide an assessment of gate, vent and overflow locations. Techniques have been developed to convert part design information in the form of STL files to a volume-based representation called a voxel model. The use of STL files makes the process CAD system independent. Once in voxel form, methods that were developed in this work are used to identify thick regions in the part, thin regions in the part and/or die, distance from user specified entry locations (gates), and the qualitative depiction of the fill pattern. The methods were tested with a prototype implementation on the UNIX platform. The results of comparisons with numerical simulation and field reported defects were surprisingly good. The fill-related methods were also compared against short-shots and a water analog study using high speed video. The report contains the results of the testing plus detailed background material on the construction of voxel models, the methods used for displaying results, and the computational geometric reasoning methods used to create die casting-related information from the voxel model for display to the user.

  11. Modeling and Analysis of The Pressure Die Casting Using Response Surface Methodology

    SciTech Connect

    Kittur, Jayant K.; Herwadkar, T. V.; Parappagoudar, M. B.

    2010-10-26

    Pressure die casting is successfully used in the manufacture of Aluminum alloys components for automobile and many other industries. Die casting is a process involving many process parameters having complex relationship with the quality of the cast product. Though various process parameters have influence on the quality of die cast component, major influence is seen by the die casting machine parameters and their proper settings. In the present work, non-linear regression models have been developed for making predictions and analyzing the effect of die casting machine parameters on the performance characteristics of die casting process. Design of Experiments (DOE) with Response Surface Methodology (RSM) has been used to analyze the effect of effect of input parameters and their interaction on the response and further used to develop nonlinear input-output relationships. Die casting machine parameters, namely, fast shot velocity, slow shot to fast shot change over point, intensification pressure and holding time have been considered as the input variables. The quality characteristics of the cast product were determined by porosity, hardness and surface rough roughness (output/responses). Design of experiments has been used to plan the experiments and analyze the impact of variables on the quality of casting. On the other-hand Response Surface Methodology (Central Composite Design) is utilized to develop non-linear input-output relationships (regression models). The developed regression models have been tested for their statistical adequacy through ANOVA test. The practical usefulness of these models has been tested with some test cases. These models can be used to make the predictions about different quality characteristics, for the known set of die casting machine parameters, without conducting the experiments.

  12. Modeling and Analysis of The Pressure Die Casting Using Response Surface Methodology

    NASA Astrophysics Data System (ADS)

    Kittur, Jayant K.; Herwadkar, T. V.; Parappagoudar, M. B.

    2010-10-01

    Pressure die casting is successfully used in the manufacture of Aluminum alloys components for automobile and many other industries. Die casting is a process involving many process parameters having complex relationship with the quality of the cast product. Though various process parameters have influence on the quality of die cast component, major influence is seen by the die casting machine parameters and their proper settings. In the present work, non-linear regression models have been developed for making predictions and analyzing the effect of die casting machine parameters on the performance characteristics of die casting process. Design of Experiments (DOE) with Response Surface Methodology (RSM) has been used to analyze the effect of effect of input parameters and their interaction on the response and further used to develop nonlinear input-output relationships. Die casting machine parameters, namely, fast shot velocity, slow shot to fast shot change over point, intensification pressure and holding time have been considered as the input variables. The quality characteristics of the cast product were determined by porosity, hardness and surface rough roughness (output/responses). Design of experiments has been used to plan the experiments and analyze the impact of variables on the quality of casting. On the other-hand Response Surface Methodology (Central Composite Design) is utilized to develop non-linear input-output relationships (regression models). The developed regression models have been tested for their statistical adequacy through ANOVA test. The practical usefulness of these models has been tested with some test cases. These models can be used to make the predictions about different quality characteristics, for the known set of die casting machine parameters, without conducting the experiments.

  13. Die Materials for Critical Applications and Increased Production Rates

    SciTech Connect

    David Schwam; John Wallace; Sebastian Birceanu

    2002-11-30

    Die materials for aluminum die-casting need to be resistant to heat checking, and have good resistance to washout and to soldering in a fast flow of molten aluminum. To resist heat checking, die materials should have a low coefficient of thermal expansion, high thermal conductivity, high hot yield strength, good temper softening resistance, high creep strength, and adequate ductility. To resist the washout and soldering, die materials should have high hot hardness, good temper resistance, low solubility in molten aluminum and good oxidation resistance. It is difficult for one material to satisfy with all above requirements. In practice, H13 steel is the most popular material for aluminum die casting dies. While it is not an ideal choice, it is substantially less expensive to use than alternative materials. However, in very demanding applications, it is sometimes necessary to use alternative materials to ensure a reasonable die life. Copper-base, nickel-base alloys and superalloys, titanium-,molybdenum-, tungsten-base alloys, and to some extent yttrium and niobium alloys, have all been considered as potential materials for demanding die casting applications. Most of these alloys exhibit superior thermal fatigue resistance, but suffer from other shortcomings.

  14. Understanding the Relationship Between Filling Pattern and Part Quality in Die Casting

    SciTech Connect

    Jerald Brevick; R. Allen Miller

    2004-03-15

    The overall objective of this research project was to investigate phenomena involved in the filling of die cavities with molten alloy in the cold chamber die-casting process. It has long been recognized that the filling pattern of molten metal entering a die cavity influences the quality of die-cast parts. Filling pattern may be described as the progression of molten metal filling the die cavity geometry as a function of time. The location, size and geometric configuration of points of metal entry (gates), as well as the geometry of the casting cavity itself, have great influence on filling patterns. Knowledge of the anticipated filling patterns in die-castings is important for designers. Locating gates to avoid undesirable flow patterns that may entrap air in the casting is critical to casting quality - as locating vents to allow air to escape from the cavity (last places to fill). Casting quality attributes that are commonly flow related are non-fills, poor surface finish, internal porosity due to trapped air, cold shuts, cold laps, flow lines, casting skin delamination (flaking), and blistering during thermal treatment.

  15. Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Surface Engineered Coating Systems for Aluminum Pressure Die Casting Dies: Towards a 'Smart' Die Coating

    SciTech Connect

    Dr. John J. Moore; Dr. Jianliang Lin,

    2012-07-31

    The main objective of this research program was to design and develop an optimal coating system that extends die life by minimizing premature die failure. In high-pressure aluminum die-casting, the die, core pins and inserts must withstand severe processing conditions. Many of the dies and tools in the industry are being coated to improve wear-resistance and decrease down-time for maintenance. However, thermal fatigue in metal itself can still be a major problem, especially since it often leads to catastrophic failure (i.e. die breakage) as opposed to a wear-based failure (parts begin to go out of tolerance). Tooling costs remain the largest portion of production costs for many of these parts, so the ability prevent catastrophic failures would be transformative for the manufacturing industry.The technology offers energy savings through reduced energy use in the die casting process from several factors, including increased life of the tools and dies, reuse of the dies and die components, reduction/elimination of lubricants, and reduced machine down time, and reduction of Al solder sticking on the die. The use of the optimized die coating system will also reduce environmental wastes and scrap parts. Current (2012) annual energy saving estimates, based on initial dissemination to the casting industry in 2010 and market penetration of 80% by 2020, is 3.1 trillion BTU's/year. The average annual estimate of CO2 reduction per year through 2020 is 0.63 Million Metric Tons of Carbon Equivalent (MM TCE).

  16. Development of an Innovative Laser-Assisted Coating Process for Extending Lifetime of Metal Casting Dies. Final Report

    SciTech Connect

    Madhav Rao Gonvindaraju

    1999-10-18

    Die casting dies used in the metal casting industry fail due to thermal fatigue cracking accompanied by the presence of residual tensile stresses, corrosion, erosion and wear of die surfaces. This phase 1 SBIR Final Report summarize Karta Technologies research involving the development of an innovative laser coating technology for metal casting dies. The process involves depositing complex protective coatings of nanocrystalline powders of TiC followed by a laser shot peening. The results indicate a significant improvement in corrosion and erosion resistance in molten aluminum for H13 die casting die steels. The laser-coated samples also showed improved surface finish, a homogeneous and uniform coating mircrostructure. The technology developed in this research can have a significant impact on the casting industry by saving the material costs involved in replacing dies, reducing downtime and improving the quality.

  17. Studies on Flow Characteristics at High-Pressure Die-Casting

    NASA Astrophysics Data System (ADS)

    Schneiderbauer, S.; Pirker, S.; Chimani, C.; Kretz, R.

    2012-01-01

    The flow and filling characteristics during injection of liquid aluminum during high-pressure die-casting is studied threefoldly: a) analytically, b) experimentally and c) numerically. A planar jet of liquid aluminum is formed at the ingate due to its small width (?O(10-3) m), its high aspect ratio (? 100) and high inlet velocity (up to 60 m/s). On the one hand, wavy disintegration of such a jet can inevitably lead to cold runs in the final casting. On the other hand, a high degree of atomization may strongly increase the porosity of the casting part. Both processes can highly reduce the mechanical stability of the product. Analytical investigations of Ohnesorge (or equivalently Weber) and Reynolds numbers show that the process of drop formation at the liquid planar free jet is dominated by atomization assuming an orifice nozzle geometry at the ingate. From a simple experimental investigation of an equivalent free jet of water, however, it is deduced that the process of drop formation can be changed to wavy disintegration by the nozzle geometry. Numerically, high-pressure die-casting is attacked by a Volume of Fluid approach. Although the drop formation at the phase interphase can not be captured by the numerical model since the drops are an order of magnitude smaller than feasible grid spacings, the global spreading of the free jet in the casting mold is well pictured by this first numerical simulation. In addition, a new approach is presented to detect cold runs at the final casting. Finally, the studies presented lead to an increased understanding of high pressure die casting and can help to improve the quality of casting products.

  18. Qualitative Reasoning for Additional Die Casting Applications

    SciTech Connect

    R. Allen Miller; Dehua Cui; Yuming Ma

    2003-05-28

    If manufacturing incompatibility of a product can be evaluated at the early product design stage, the designers can modify their design to reduce the effect of potential manufacturing problems. This will result in fewer manufacturing problems, less redsign, less expensive tooling, lower cost, better quality, and shorter development time. For a given design, geometric reasoning can predict qualitatively the behaviors of a physical manufacturing process by representing and reasoning with incomplete knowledge of the physical phenomena. It integrates a design with manufacturing processes to help designers simultaneously consider design goals and manufacturing constraints during the early design stage. The geometric reasoning approach can encourage design engineers to qualitatively evaluate the compatibility of their design with manufacturing limitations and requirements.

  19. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    SciTech Connect

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were obtained with unreinforced 356 aluminum casting. Good strength can be obtained with a sound die casting without any defects produced by squeeze casting. The use of higher pressure to produce the squeeze casting has been shown to increase the strength of a hemispherical dome casting. This dome shape casting has been produced both with and without reinforcement and tested to determine its pressure resistance under internal pressure of water. Only a slight improvement in strength could be determined because of water leaks at the seal between hemispherical dome and its flat supporting side. However, when the ability of the casting was tested under the compressive force of a plunger, the strengthening effect of wire mesh or sheet was evident. Higher loads to failure were obtained because of the reinforcement of the stainless steel wire and punched sheet. Rather than a sudden failure occurring, the reinforcement of the stainless steel wire or the punched hard stainless steel sheet held the material together and prevented any loss of the fractured casting to the surroundings. Unalloyed steel did not have the required strength or mechanical properties to increase the properties of the casting.

  20. Numerical simulation of mold-filling capability for a thin- walled aluminum die casting

    NASA Astrophysics Data System (ADS)

    Sun, L.; Subasic, E.; Jakumeit, J.

    2015-06-01

    Mold-filling capability is an important property of casting materials. Especially in thin-walled die casting, fast cooling of the melt by contact to the die makes complete filling difficult to ensure. Simulation is an important tool enabling investigation of filling problems, even before the die is manufactured. However, the prediction of misruns is challenging. Flow and solidification have to be computed as closely coupled. The effects of surface tension, the wetting angle and reduced melt flow due to solidification must be modeled with high precision. To meet these requirements, a finite-volume method using arbitrary polyhedral control volumes is used to solve flow and solidification as closely coupled. The Volume-of-Fluid approach is used to capture the phase separation between gas, melt and solid in connection with a High-Resolution Interface-Capturing scheme to obtain sharp interfaces between phases. To model the resistance of the dendrite network to the melt flow, an additional source term in the momentum equation was implemented. The Bolt test was performed for A356 alloys at a range of different casting temperatures. Numerical prediction of incomplete filling in the bottleneck regions agreed well with experimental findings using 3D camera scanning. The simulation enables derivation of the dependence of critical wall-thickness, i.e. the thickness which is fillable, on casting temperature and metallostatic pressure. This could prove useful in predicting filling problems ahead of casting.

  1. Simple visualization techniques for die casting part and die design. Final report, July 1, 1995--September 30, 1997

    SciTech Connect

    Miller, R.A.; Lu, S.C.; Rebello, A.B.

    1998-05-01

    The objective of this work was to develop and test die casting design evaluation techniques based on the visualization of geometric data that is related to potential defects of problems. Specifically, thickness information is used to provide insight into potential thermal problems in the part and die. Distance from the gate and a special type of animation of the fill pattern is used to provide an assessment of gate, vent and overflow locations. Techniques have been developed to convert part design information in the form of STL files to a volume-based representation called a voxel model. The use of STL files makes the process CAD system independent. Once in voxel form, methods that were developed in this work are used to identify thick regions in the part, thin regions in the part and/or die, distance from user specified entry locations (gates), and the qualitative depiction of the fill pattern. The methods were tested with a prototype implementation on the UNIX platform. The results of comparisons with numerical simulation and field reported defects were surprisingly good. The fill-related methods were also compared against short-shots and a water analog study using high speed video. The report contains the results of the testing plus detailed background material on the construction of voxel models, the methods used for displaying results, and the computational geometric reasoning methods used to create die casting-related information form the voxel model for display to the user.

  2. Simple visualization techniques for die casting part and die design. Final report, July 1, 1995--September 30, 1997

    SciTech Connect

    Miller, R.A.; Lu, S.C.; Rebello, A.B.

    1998-05-01

    The objective of this work was to develop and test die casting design evaluation techniques based on the visualization of geometric data that is related to potential defects of problems. Specifically, thickness information is used to provide insight into potential thermal problems in the part and die. Distance from the gate and a special type of animation of the fill pattern is used to provide an assessment of gate, vent and overflow locations. Techniques have been developed to convert part design information in the form of STL files to a volume-based representation called a voxel model. The use of STL files makes the process CAD system independent. Once in voxel form, methods that were developed in this work are used to identify thick regions in the part, thin regions in the part and/or die, distance from user specified entry locations (gates), and the qualitative depiction of the fill pattern. The methods were tested with a prototype implementation on the UNIX platform. The results of comparisons with numerical simulation and field reported defects were surprisingly good. The fill-related methods were also compared against short-shots and a water analog study using high speed video. The report contains the results of the testing plus detailed background material on the construction of voxel models, the methods used for displaying results, and the computational geometric reasoning methods used to create die casting-related information from the voxel model for display to the user.

  3. Influence of Sludge Particles on the Tensile Properties of Die-Cast Secondary Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Ferraro, Stefano; Timelli, Giulio

    2015-04-01

    The effects of sludge intermetallic particles on the mechanical properties of a secondary AlSi9Cu3(Fe) die-casting alloy have been studied. Different alloys have been produced by systematically varying the Fe, Mn, and Cr contents within the composition tolerance limits of the standard EN AC-46000 alloy. The microstructure shows primary ?-Al x (Fe,Mn,Cr) y Si z sludge particles, with polyhedral and star-like morphologies, although the presence of primary ?-Al5FeSi phase is also observed at the highest Fe:Mn ratio. The volume fraction of primary compounds increases as the Fe, Mn, and Cr contents increase and this can be accurately predicts from the Sludge Factor by a linear relationship. The sludge amount seems to not influence the size and the content of porosity in the die-cast material. Furthermore, the sludge factor is not a reliable parameter to describe the mechanical properties of the die-cast AlSi9Cu3(Fe) alloy, because this value does not consider the mutual interaction between the elements. In the analyzed range of composition, the design of experiment methodology and the analysis of variance have been used in order to develop a semi-empirical model that accurately predicts the mechanical properties of the die-cast AlSi9Cu3(Fe) alloys as function of Fe, Mn, and Cr concentrations.

  4. Die-casting effect on surface characteristics of thin-walled AZ91D magnesium components

    NASA Astrophysics Data System (ADS)

    Hu, Lifang; Chen, Shaoping; Miao, Yang; Meng, Qingsen

    2012-11-01

    Filling trace, filling time and temperature distribution during the die-casting process were simulated using commercial software (MAGMA). The surface microstructure and phase distribution in thin-walled AZ91D magnesium components cast on a hot-chamber die-casting machine were investigated by means of optical microscopy and scanning electron microscopy. The depth profile of alloying elements was examined using a glow discharge optical emission spectrometer. The outer skin microstructure consists of more ?-phase and less eutectic ?-phase than the interior region. The elemental content of C, Si, and Fe in the outer skin increased along the filling trace, and they decreased with increasing distance from the surface to the interior region, while the Al had an inverse trend. The corrosion resistance decreased along the filling trace.

  5. Modeling of microstructure evolution of magnesium alloy during the high pressure die casting process

    NASA Astrophysics Data System (ADS)

    Wu, Mengwu; Xiong, Shoumei

    2012-07-01

    Two important microstructure characteristics of high pressure die cast magnesium alloy are the externally solidified crystals (ESCs) and the fully divorced eutectic which form at the filling stage of the shot sleeve and at the last stage of solidification in the die cavity, respectively. Both of them have a significant influence on the mechanical properties and performance of magnesium alloy die castings. In the present paper, a numerical model based on the cellular automaton (CA) method was developed to simulate the microstructure evolution of magnesium alloy during cold-chamber high pressure die casting (HPDC) process. Modeling of dendritic growth of magnesium alloy with six-fold symmetry was achieved by defining a special neighbourhood configuration and calculating of the growth kinetics from complete solution of the transport equations. Special attention was paid to establish a nucleation model considering both of the nucleation of externally solidified crystals in the shot sleeve and the massive nucleation in the die cavity. Meanwhile, simulation of the formation of fully divorced eutectic was also taken into account in the present CA model. Validation was performed and the capability of the present model was addressed by comparing the simulated results with those obtained by experiments.

  6. Casting Technology.

    ERIC Educational Resources Information Center

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  7. Energy Saving Melting and Revert Reduction Technology: Melting Efficiency in Die Casting Operations

    SciTech Connect

    David Schwam

    2012-12-15

    This project addressed multiple aspects of the aluminum melting and handling in die casting operations, with the objective of increasing the energy efficiency while improving the quality of the molten metal. The efficiency of melting has always played an important role in the profitability of aluminum die casting operations. Consequently, die casters need to make careful choices in selecting and operating melting equipment and procedures. The capital cost of new melting equipment with higher efficiency can sometimes be recovered relatively fast when it replaces old melting equipment with lower efficiency. Upgrades designed to improve energy efficiency of existing equipment may be well justified. Energy efficiency is however not the only factor in optimizing melting operations. Melt losses and metal quality are also very important. Selection of melting equipment has to take into consideration the specific conditions at the die casting shop such as availability of floor space, average quantity of metal used as well as the ability to supply more metal during peaks in demand. In all these cases, it is essential to make informed decisions based on the best available data.

  8. Development of materials for the rapid manufacture of die cast tooling

    NASA Astrophysics Data System (ADS)

    Hardro, Peter Jason

    The focus of this research is to develop a material composition that can be processed by rapid prototyping (RP) in order to produce tooling for the die casting process. Where these rapidly produced tools will be superior to traditional tooling production methods by offering one or more of the following advantages: reduced tooling cost, shortened tooling creation time, reduced man-hours for tool creation, increased tool life, and shortened die casting cycle time. By utilizing RP's additive build process and vast material selection, there was a prospect that die cast tooling may be produced quicker and with superior material properties. To this end, the material properties that influence die life and cycle time were determined, and a list of materials that fulfill these "optimal" properties were highlighted. Physical testing was conducted in order to grade the processability of each of the material systems and to optimize the manufacturing process for the downselected material system. Sample specimens were produced and microscopy techniques were utilized to determine a number of physical properties of the material system. Additionally, a benchmark geometry was selected and die casting dies were produced from traditional tool materials (H13 steel) and techniques (machining) and from the newly developed materials and RP techniques (selective laser sintering (SLS) and laser engineered net shaping (LENS)). Once the tools were created, a die cast alloy was selected and a preset number of parts were shot into each tool. During tool creation, the manufacturing time and cost was closely monitored and an economic model was developed to compare traditional tooling to RP tooling. This model allows one to determine, in the early design stages, when it is advantageous to implement RP tooling and when traditional tooling would be best. The results of the physical testing and economic analysis has shown that RP tooling is able to achieve a number of the research objectives, namely, reduce tooling cost, shorten tooling creation time, and reduce the man-hours needed for tool creation. Though identifying the appropriate time to use RP tooling appears to be the most important aspect in achieving successful implementation.

  9. Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sakhuja, Amit; Brevick, Jerald R.

    2004-06-01

    Recent research by the Copper Development Association (CDA) has demonstrated the feasibility of die-casting electric motor rotors using copper. Electric motors using copper rotors are significantly more energy efficient relative to motors using aluminum rotors. However, one of the challenges in copper rotor die-casting is low tool life. Experiments have shown that the higher molten metal temperature of copper (1085 °C), as compared to aluminum (660 °C) accelerates the onset of thermal fatigue or heat checking in traditional H-13 tool steel. This happens primarily because the mechanical properties of H-13 tool steel decrease significantly above 650 °C. Potential approaches to mitigate the heat checking problem include: 1) identification of potential tool materials having better high temperature mechanical properties than H-13, and 2) reduction of the magnitude of cyclic thermal excursions experienced by the tooling by increasing the bulk die temperature. A preliminary assessment of alternative tool materials has led to the selection of nickel-based alloys Haynes 230 and Inconel 617 as potential candidates. These alloys were selected based on their elevated temperature physical and mechanical properties. Therefore, the overall objective of this research work was to predict the number of copper rotor die-casting cycles to the onset of heat checking (tool life) as a function of bulk die temperature (up to 650 °C) for Haynes 230 and Inconel 617 alloys. To achieve these goals, a 2D thermo-mechanical FEA was performed to evaluate strain ranges on selected die surfaces. The method of Universal Slopes (Strain Life Method) was then employed for thermal fatigue life predictions.

  10. Fabrication of glass photonic crystal fibers with a die-cast process.

    PubMed

    Guiyao, Zhou; Zhiyun, Hou; Shuguang, Li; Lantian, Hou

    2006-06-20

    We demonstrate a novel method for the fabrication of glass photonic crystal fibers (PCFs) with a die-cast process. SF6 glass is used as the material for PCFs, and the die is made of heat-resisting alloy steel, whose inner structure matches the PCF's structure. The die is put vertically in the vessel with SF6 glass, and the vacuum hose is attached to the top of the die. The die and glass are put in the furnace to heat at 870 K. The die is slowly filled with the softening glass under vacuum conduction until it is full. It is kept in the furnace to anneal at a rate of 20 K/h to remove the thermal stress that could lead to cracks. The outer tube of the die is taken apart when its temperature is close to room temperature, and the fused glass bundle is etched in an acidic solution to remove the heat-resisting alloy steel rods. Thus, the etched bundle is ready to use as a PCF preform. The PCF is observed in the generation of a supercontinuum, with the flat plateau in the spectrum of the output emission stretching from 400 to 1400 nm by experimental measurement. The transmission loss is 0.2-0.3 dB/m at wavelengths of 420-900 nm. PMID:16778953

  11. Energy Saving Melting and Revert Reduction Technology: Improved Die Casting Process to Preserve the Life of the Inserts

    SciTech Connect

    David Schwam, PI; Xuejun Zhu, Sr. Research Associate

    2012-09-30

    The goal of this project was to study the combined effects of die design, proper internal cooling and efficient die lubricants on die life. The project targeted improvements in die casting insert life by: Optomized Die Design for Reduced Surface Temperature: The life of die casting dies is significantly shorter when the die is exposed to elevated temperature for significant periods of time. Any die operated under conditions leading to surface temperature in excess of 1050oF undergoes structural changes that reduce its strength. Optimized die design can improve die life significantly. This improvement can be accomplished by means of cooling lines, baffles and bubblers in the die. A key objective of the project was to establish criteria for the minimal distance of the cooling lines from the surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. The Uddeholm Dievar steel evaluated in this program showed superior resistance to thermal fatigue resistance. Based on the experimental evidence, cooling lines could be placed as close as 0.5" from the surface. Die Life Extension by Optimized Die Lubrication: The life of die casting dies is affected by additions made to its surface with the proper lubricants. These lubricants will protect the surface from the considerable temperature peaks that occur when the molten melt enters the die. Dies will reach a significantly higher temperature without this lubricant being applied. The amount and type of the lubricant are critical variables in the die casting process. However, these lubricants must not corrode the die surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. Chem- Trend participated in the program with die lubricants and technical support. Experiments conducted with these lubricants demonstrated good protection of the substrate steel. Graphite and boron nitride used as benchmarks are capable of completely eliminating soldering and washout. However, because of cost and environmental considerations these materials are not widely used in industry. The best water-based die lubricants evaluated in this program were capable of providing similar protection from soldering and washout. In addition to improved part quality and higher production rates, improving die casting processes to preserve the life of the inserts will result in energy savings and a reduction in environmental wastes. Improving die life by means of optimized cooling line placement, baffles and bubblers in the die will allow for reduced die temperatures during processing, saving energy associated with production. The utilization of optimized die lubricants will also reduce heat requirements in addition to reducing waste associated with soldering and washout. This new technology was predicted to result in an average energy savings of 1.1 trillion BTU's/year over a 10 year period. Current (2012) annual energy saving estimates, based on commercial introduction in 2010, a market penetration of 70% by 2020 is 1.26 trillion BTU's/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology. The average annual estimate of CO2 reduction per year through 2020 is 0.025 Million Metric Tons of Carbon Equivalent (MM TCE).

  12. Detection and visualization of porosity in industrial CT scans of aluminum die castings

    NASA Astrophysics Data System (ADS)

    Andrews, Lee T.; Klingler, Joseph W.; Schindler, Jeffery A.; Begeman, Michael S.; Farron, Donald; Vaughan, Bobbi J.; Riggs, Bud; Cestaro, John

    1991-06-01

    During the production of aluminum die castings, regions of porosity are created in the resultant part. These regions may or may not have an effect on the overall quality of the part depending on the location of the porosity. If the porosity is located in areas which do not require machining, such as drilling and tapping, the porosity will not affect the performance of the part and therefore does not result in a reject. However, if the porosity provides a pathway for passage of air or liquid from one chamber to another the porosity will result in a defective part. Porosity is measured in a variety of ways such as fluoroscopy, pressurization in a water tank and other techniques of nondestructive testing (NDT). This project was undertaken to evaluate if industrial computed tomography (CT) scanning could detect porosity and to measure the connectivity of detected porosity to determine if the part is a 'leaker.' Scans were taken of aluminum die castings and then analyzed to determine if the porosity present could be detected with this method. Three-dimensional gray scale mathematical morphology algorithms were developed to extract regions of porosity while maintaining the geometric integrity of the data. Once the regions of porosity were found, connectivity analysis was performed to determine if the porosity provided a path between chambers of the castings. Visualization of the porosity contained within the casting was accomplished using apE (Animation Production Environment) from the Ohio Supercomputer Graphics Project. Using transparency and color, the regions of porosity can easily be seen within the 3D renderings of the part. Due to the large quantity of data the morphological analysis and renderings were done on a Cray Y/MP supercomputer at the Ohio Supercomputer Center. This process shows promise in the design of new castings and in the quality control of existing production.

  13. Semi solid metal (SSM) casting: Applications and case stories in aluminum and magnesium

    SciTech Connect

    Young, K.P.

    1996-10-01

    A semi-solid metal (SSM) casting process based around real time controlled horizontal cold chamber die casting machines is described. SSM casting has been successfully applied to both aluminum and magnesium alloys with the largest shot weight to date being 11.5 kilogram (25 pounds). SSM casting offers a unique combination of near net shape and premium quality mechanical performance. Aluminum components generally require either partial (T5) or full (T6) heat treatment providing attractive combinations of strength and ductility. In the case of magnesium alloys, the ability to completely eliminate liquid metal handling from the casting floor allows SSM casting to compete with magnesium cold chamber die casting. In these instances, less massive gating than for aluminum is required and normal trimming operations can be considered. A series of case studies are presented together with projections for future developments. As raw material costs decrease and secondary recycling becomes viable it is expected that SSM casting will be considered for a much wider range of applications.

  14. Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent dimensional stability, surface hardness and wear resistant properties.

  15. Fatigue Life Prediction in Rapid Die Casting - Preliminary Work in View of Current Research

    SciTech Connect

    Chuan Huat Ng; Grote, Karl-Heinrich; Baehr, Ruediger

    2007-05-17

    Numerical simulation technique as a prediction tool is slowly adopted in metal casting industry for predicting design modelling solidification analysis. The reasons for this activity is found in the need to further enhance the geometrical design and mechanical properties of the tool design and the correct prediction methodology to fulfil industrial needs. The present state of numerical simulation capabilities in rapid die casting technologies is reviewed and the failure mode mechanisms of thermal fatigue, aimed at developing a numerical simulation with a systematic design guidance for predicting the thermal cyclic loading analysis and improvement is presented along with several other methods. The economic benefits of a numerical simulation technique in die casting are limited to tool life time, mechanical properties and design guidance. The extensive computer capabilities of a numerical simulation with a systematic design guidance methodology are exploited to provide a solution for flexible design, mechanical properties and mould life time. Related research carried out worldwide by different organisations and academic institutions are discussed.

  16. Characterization of Pore Defects and Fatigue Cracks in Die Cast AM60 Using 3D X-ray Computed Tomography

    NASA Astrophysics Data System (ADS)

    Yang, Zhuofei; Kang, Jidong; Wilkinson, David S.

    2015-08-01

    AM60 high pressure die castings have been used in automobile applications to reduce the weight of vehicles. However, the pore defects that are inherent in die casting may negatively affect mechanical properties, especially the fatigue properties. Here we have studied damage ( e.g., pore defects, fatigue cracks) during strained-controlled fatigue using 3-dimensional X-ray computed tomography (XCT). The fatigue test was interrupted every 2000 cycles and the specimen was removed to be scanned using a desktop micro-CT system. XCT reveals pore defects, cracks, and fracture surfaces. The results show that pores can be accurately measured and modeled in 3D. Defect bands are found to be made of pores under 50 µm (based on volume-equivalent sphere diameter). Larger pores are randomly distributed in the region between the defect bands. Observation of fatigue cracks by XCT is performed in three ways such that the 3D model gives the best illustration of crack-porosity interaction while the other two methods, with the cracks being viewed on transverse or longitudinal cross sections, have better detectability on crack initiation and crack tip observation. XCT is also of value in failure analysis on fracture surfaces. By assessing XCT data during fatigue testing and observing fracture surfaces on a 3D model, a better understanding on the crack initiation, crack-porosity interaction, and the morphology of fracture surface is achieved.

  17. Fatigue behaviour of friction stir processed AZ91 magnesium alloy produced by high pressure die casting

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it; De Marco, P.P.

    2007-03-15

    The room temperature fatigue properties of AZ91 magnesium alloy produced by high pressure die casting (HPDC) as cast, heat treated, friction stir processed (FSP) and FSP and heat treated were studied. The fatigue properties of the material were evaluated for the HPDC magnesium alloy in the as-received state and after a solution treatment at 415 deg. C for 2 h and an ageing treatment at 220 deg. C for 4 h. The heat treatment resulted in a significant increase in the fatigue properties of the HPDC material, while no significance influence of heat treatment was recorded in the FSP condition. The morphology of fracture surfaces was examined by employing a field emission gun scanning electron microscope (FEGSEM)

  18. MACHINING ELIMINATION THROUGH APPLICATION OF THREAD FORMING FASTENERS IN NET SHAPED CAST HOLES

    SciTech Connect

    Cleaver, Ryan J.; Cleaver, Todd H.; Talbott, Richard

    2012-05-02

    The ultimate objective of this work was to eliminate approximately 30% of the machining performed in typical automotive engine and transmission plants by using thread forming fasteners in as-cast holes of aluminum and magnesium cast components. The primary issues at the source of engineers���������������¢�������������������������������� reluctance to implementing thread forming fasteners in lightweight castings are: * Little proof of consistency of clamp load vs. input torque in either aluminum or magnesium castings. * No known data to understand the effect on consistency of clamp load as casting dies wear. The clamp load consistency concern is founded in the fact that a portion of the input torque used to create clamp load is also used to create threads. The torque used for thread forming may not be consistent due to variations in casting material, hole size and shape due to tooling wear and process variation (thermal and mechanical). There is little data available to understand the magnitude of this concern or to form the basis of potential solutions if the range of clamp load variation is very high (> +/- 30%). The range of variation that can be expected in as-cast hole size and shape over the full life cycle of a high pressure die casting die was established in previous work completed by Pacific Northwest National Laboratory, (PNNL). This established range of variation was captured in a set of 12 cast bosses by designing core pins at the size and draft angles identified in the sited previous work. The cast bosses were cut into ���������������¢��������������������������������nuts���������������¢������������������������������� that could be used in the Ford Fastener Laboratory test-cell to measure clamp load when a thread forming fastener was driven into a cast nut. There were two sets of experiments run. First, a series of cast aluminum nuts were made reflecting the range of shape and size variations to be expected over the life cycle of a die casting die. Taptite thread forming fasteners, (a widely used thread forming fastener suitable for aluminum applications), were driven into the various cored, as-cast nuts at a constant input torque and resulting clamp loads were recorded continuously. The clamp load data was used to determine the range of clamp loads to be expected. The bolts were driven to failure. The clamp load corresponding to the target input of 18.5 Nm was recorded for each fastener. In a like fashion, a second set of experiments were run with cast magnesium nuts and ALtracs thread forming fasteners, (a widely used thread forming fastener suitable for magnesium applications). Again all clamp loads were recorded and analyzed similarly to the Taptites in aluminum cast nuts. Results from previous work performed on the same test cell for a Battelle project using standard M8 bolts into standard M8 nuts were included as a comparator for a standard bolt and nut application. The results for the thread forming fasteners in aluminum cast holes were well within industry expectations of +/- 30% for out of the box and robustness range te

  19. An evaluation of direct pressure sensors for monitoring the aluminum die casting process

    SciTech Connect

    Zhang, X.

    1997-12-31

    This study was conducted as part of the US Department of Energy (DOE) sponsored project Die Cavity Instrumentation. One objective of that project was to evaluate thermal, pressure, and gas flow process monitoring sensors in or near the die cavity as a means of securing improved process monitoring and control and better resultant part quality. The objectives of this thesis are to (1) evaluate a direct cavity pressure sensor in a controlled production campaign at the GM Casting Advanced Development Center (CADC) at Bedford, Indiana; and (2) develop correlations between sensor responses and product quality in terms of the casting weight, volume, and density. A direct quartz-based pressure sensor developed and marked by Kistler Instrument Corp. was acquired for evaluating as an in-cavity liquid metal pressure sensor. This pressure sensor is designed for use up to 700 C and 2,000 bars (29,000 psi). It has a pressure overload capacity up to 2,500 bars (36,250 psi).

  20. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  1. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  2. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  3. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  4. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  5. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  6. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  7. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  8. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  9. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  10. Effect of Viscosity Measurement Method to Simulate High Pressure Die Casting of Thin-Wall AlSi10MnMg Alloy Castings

    NASA Astrophysics Data System (ADS)

    Zhu, B. W.; Li, L. X.; Liu, X.; Zhang, L. Q.; Xu, R.

    2015-11-01

    In the present study, a rotating cylinder viscometer (RCV) was adopted to measure the viscosity of AlSi10MnMg aluminum alloy. The results show that the measured viscosity is much higher than previously reported viscosity of aluminum alloys measured by oscillation vessel viscometer. The viscosity measured by RCV was introduced into the simulation of the filling progress of high pressure die casting (HPDC) for thin-walled castings of aluminum alloy (TWCA). The simulated results match well with the experimental results indicating that the RCV is the most appropriate to use for simulations of HPDC for TWCA.

  11. Calculated phase diagrams and the corrosion of die-cast MgAl alloys Ming Liu a,b

    E-print Network

    Giger, Christine

    4072, Australia b Swiss Federal Laboratories for Materials Science and Technology, Uberlandstrasse 129Calculated phase diagrams and the corrosion of die-cast Mg­Al alloys Ming Liu a,b , Peter J,b,* a The University of Queensland, Division of Materials, ARC CoE for Design in Light Metals, St. Lucia, Brisbane, Qld

  12. Casting dimensional control and fatigue life prediction for permanent mold casting dies. Technical progress report, September 29, 1993-- September 30, 1994

    SciTech Connect

    1994-11-01

    First year efforts as part of a three year program to address metal casting dimensional control and fatigue life prediction for permanent mold casting dies are described. Procedures have been developed and implemented to collect dimensional variability data from production steel castings. The influence of process variation and casting geometry variables on dimensional tolerances have been investigated. Preliminary results have shown that these factors have a significant influence on dimensional variability, although this variability is considerably less than the variability indicated in current tolerance standards. Gage repeatability and reproducibility testing must precede dimensional studies to insure that measurement system errors are acceptably small. Also initial efforts leading to the development and validation of a CAD/CAE model to predict the thermal fatigue life of permanent molds for aluminum castings are described. An appropriate thermomechanical property database for metal, mold and coating materials has been constructed. A finite element model has been developed to simulate the mold temperature distribution during repeated casting cycles. Initial validation trials have indicated the validity of the temperature distribution model developed.

  13. Effects of Pore Distributions on Ductility of Thin-Walled High Pressure Die-Cast Magnesium

    SciTech Connect

    Choi, Kyoo Sil; Li, Dongsheng; Sun, Xin; Li, Mei; Allison, John

    2013-06-01

    In this paper, a microstructure-based three-dimensional (3D) finite element modeling method is adopted to investigate the effects of porosity in thin-walled high pressure die-cast (HPDC) Magnesium alloys on their ductility. For this purpose, the cross-sections of AM60 casting samples are first examined using optical microscope and X-ray tomography to obtain the general information on the pore distribution features. The experimentally observed pore distribution features are then used to generate a series of synthetic microstructure-based 3D finite element models with different pore volume fractions and pore distribution features. Shear and ductile damage models are adopted in the finite element analyses to induce the fracture by element removal, leading to the prediction of ductility. The results in this study show that the ductility monotonically decreases as the pore volume fraction increases and that the effect of ‘skin region’ on the ductility is noticeable under the condition of same local pore volume fraction in the center region of the sample and its existence can be beneficial for the improvement of ductility. The further synthetic microstructure-based 3D finite element analyses are planned to investigate the effects of pore size and pore size distribution.

  14. The study of flow pattern and phase-change problem in die casting process

    NASA Technical Reports Server (NTRS)

    Wang, T. S.; Wei, H.; Chen, Y. S.; Shang, H. M.

    1996-01-01

    The flow pattern and solidification phenomena in die casting process have been investigated in the first phase study. The flow pattern in filling process is predicted by using a VOF (volume of fluid) method. A good agreement with experimental observation is obtained for filling the water into a die cavity with different gate geometry and with an obstacle in the cavity. An enthalpy method has been applied to solve the solidification problem. By treating the latent heat implicitly into the enthalpy instead of explicitly into the source term, the CPU time can be reduced at least 20 times. The effect of material properties on solidification fronts is tested. It concludes that the dependence of properties on temperature is significant. The influence of the natural convection over the diffusion has also been studied. The result shows that the liquid metal solidification phenomena is diffusion dominant, and the natural convection can affect the shape of the interface. In the second phase study, the filling and solidification processes will be considered simultaneously.

  15. 25 CFR 301.4 - Application of dies.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 25 Indians 2 2010-04-01 2010-04-01 false Application of dies. 301.4 Section 301.4 Indians INDIAN ARTS AND CRAFTS BOARD, DEPARTMENT OF THE INTERIOR NAVAJO, PUEBLO, AND HOPI SILVER AND TURQUOISE PRODUCTS; STANDARDS § 301.4 Application of dies. Dies are to be applied to the object with the aid...

  16. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  17. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  18. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  19. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  20. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  1. Improved Life of Die Casting Dies of H13 Steel by Attaining Improved Mechanical Properties and Distortion Control During Heat Treatment

    SciTech Connect

    J. F. Wallace; D. Schwam

    1998-10-01

    The ultimate goal of this project is to increase die casting die life by using fast enough quenching rates to obtain good toughness and fatigue resistance in premium grade H-13 steel dies. The main tasks of the project were to compile a database on physical and mechanical properties of H-13; conduct gas quenching experiments to determine cooling rates of dies in difference vacuum furnaces; measure the as-quenched distortion of dies and the residual stresses; generate finite element analysis models to predict cooling rates, distortion, and residual stress of gas quenched dies; and establish rules and create PC-based expert system for prediction of cooling rates, distortion, and residual stress in vacuum/gas quenched H-13 dies. Cooling curves during gas quenching of H-13 blocks and die shapes have been measured under a variety of gas pressure. Dimensional changes caused by the gas quenching processes have been determined by accurate mapping of all surfaces with coordinate measuring machines before and after the quench. Residual stresses were determined by the ASTM E837 hole-drilling strain gage method. To facilitate the computer modeling work, a comprehensive database of H-13 mechanical and physical properties has been compiled. Finite element analysis of the heat treated shapes has been conducted using the TRAST/ABAQUS codes. There is a good fit between the predicted and measured distortion contours. However, the magnitude of the predicted distortion and residual stresses does not match well the measured values. Further fine tuning of the model is required before it can be used to predict distortion and residual stress in a quantitative manner. This last step is a prerequisite to generating rules for a reliable expert system.

  2. The influence of microstructure on the fracture and tensile properties of die cast and thixomolded magnesium alloys

    SciTech Connect

    Thoma, P.E.; Hays, C.; Baik, A.

    1999-08-01

    In this investigation, the fracture and tensile properties of die cast and thixomolded magnesium alloys are compared and shown to be dependent on the microstructure of the test specimens. The principal features of a die cast structure that inhibit crack propagation and contribute to high ductility are the presence of highly structured primary {alpha}-magnesium dendrites and a continuous network of the {alpha}-magnesium phase. The lower tensile properties of thixomolded magnesium alloys are attributed to the presence of nodular {alpha}-magnesium dendrites. Cracks propagate around the nodular dendrites through the divorced eutectic that surrounds the nodular {alpha}-magnesium dendrites. In the thixomolded alloys, there is also a less developed continuous network of the {alpha}-magnesium phase.

  3. Application of Numerical Optimization to Aluminum Alloy Wheel Casting

    NASA Astrophysics Data System (ADS)

    Duan, J.; Reilly, C.; Maijer, D. M.; Cockcroft, S. L.; Phillion, A. B.

    2015-06-01

    A method of numerically optimizing the cooling conditions in a low- pressure die casting process from the standpoint of maintaining good directional solidification, high cooling rates and reduced cycle times has been developed for the production of aluminumalloy wheels. The method focuses on the optimization of cooling channel timing and utilizes an open source numerical optimization algorithm coupled with an experimentally validated, ABAQUS-based, heat transfer model of the casting process. Key features of the method include: 1) carefully designed constraint functions to ensure directional solidification along the centerlineof the wheel; and 2) carefully formulated objective functions to maximize cooling rate. The method has been implemented on a prototype production die and the results have been tested with plant trial test.

  4. Advanced Pattern Material for Investment Casting Applications

    SciTech Connect

    F. Douglas Neece Neil Chaudhry

    2006-02-08

    Cleveland Tool and Machine (CTM) of Cleveland, Ohio in conjunction with Harrington Product Development Center (HPDC) of Cincinnati, Ohio have developed an advanced, dimensionally accurate, temperature-stable, energy-efficient and cost-effective material and process to manufacture patterns for the investment casting industry. In the proposed technology, FOPAT (aFOam PATtern material) has been developed which is especially compatible with the investment casting process and offers the following advantages: increased dimensional accuracy; increased temperature stability; lower cost per pattern; less energy consumption per pattern; decreased cost of pattern making equipment; decreased tooling cost; increased casting yield. The present method for investment casting is "the lost wax" process, which is exactly that, the use of wax as a pattern material, which is then melted out or "lost" from the ceramic shell. The molten metal is then poured into the ceramic shell to produce a metal casting. This process goes back thousands of years and while there have been improvements in the wax and processing technology, the material is basically the same, wax. The proposed technology is based upon an established industrial process of "Reaction Injection Molding" (RIM) where two components react when mixed and then "molded" to form a part. The proposed technology has been modified and improved with the needs of investment casting in mind. A proprietary mix of components has been formulated which react and expand to form a foam-like product. The result is an investment casting pattern with smooth surface finish and excellent dimensional predictability along with the other key benefits listed above.

  5. 40 CFR 420.60 - Applicability; description of the continuous casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ...POINT SOURCE CATEGORY Continuous Casting Subcategory § 420.60 Applicability; description of the continuous casting subcategory. The provisions...treatment works resulting from the continous casting of molten steel into...

  6. 40 CFR 420.60 - Applicability; description of the continuous casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ...POINT SOURCE CATEGORY Continuous Casting Subcategory § 420.60 Applicability; description of the continuous casting subcategory. The provisions...treatment works resulting from the continous casting of molten steel into...

  7. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... aluminum casting subcategory. 464.10 Section 464.10 Protection of Environment ENVIRONMENTAL PROTECTION... CATEGORY Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting... the introduction of pollutants into publicly owned treatment works resulting from aluminum...

  8. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... aluminum casting subcategory. 464.10 Section 464.10 Protection of Environment ENVIRONMENTAL PROTECTION... CATEGORY Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting... the introduction of pollutants into publicly owned treatment works resulting from aluminum...

  9. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... aluminum casting subcategory. 464.10 Section 464.10 Protection of Environment ENVIRONMENTAL PROTECTION... CATEGORY Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting... the introduction of pollutants into publicly owned treatment works resulting from aluminum...

  10. Effect of Hydrostatic Pressure on the 3D Porosity Distribution and Mechanical Behavior of a High Pressure Die Cast Mg AZ91 Alloy

    NASA Astrophysics Data System (ADS)

    Sket, Federico; Fernández, Ana; Jérusalem, Antoine; Molina-Aldareguía, Jon M.; Pérez-Prado, María Teresa

    2015-09-01

    A limiting factor of high pressure die cast (HPDC) Mg alloys is the presence of porosity, which has a detrimental effect on the mechanical strength and gives rise to a large variability in the ductility. The application of hydrostatic pressure after casting is known to be beneficial to improve the mechanical response of HPDC Mg alloys. In this study, a combined experimental and simulation approach has been developed in order to investigate the influence of pressurization on the 3D porosity distribution and on the mechanical behavior of an HPDC Mg AZ91 alloy. Examination of about 10,000 pores by X-ray computed microtomography allowed determining the effect of hydrostatic pressure on the bulk porosity volume fraction, as well as the change in volume and geometry of each individual pore. The evolution of the 3D porosity distribution and mechanical behavior of a sub-volume containing 200 pores was also simulated by finite element analysis. Both experiments and simulations consistently revealed a decrease in the bulk porosity fraction and a bimodal distribution of the individual volume changes after the application of the pressure. This observation is associated with pores containing internal pressure as a result of the HPDC process. Furthermore, a decrease in the complexity factor with increasing volume change is observed experimentally and predicted by simulations. The pressure-treated samples have consistently higher plastic flow strengths.

  11. Microstructure and Mechanical Properties of Mg-7Al-2Sn Alloy Processed by Super Vacuum Die-Casting

    NASA Astrophysics Data System (ADS)

    Shi, Xiaoying; Li, Dejiang; Luo, Alan A.; Hu, Bin; Li, Li; Zeng, Xiaoqin; Ding, Wenjiang

    2013-10-01

    The microstructural evolution of Mg-7Al-2Sn (AT72) alloy processed by super vacuum die-casting and heat treated at various conditions was studied. The results showed that the dendritic microstructure in the as-cast AT72 alloy consisted of ?-Mg, Mg2Sn, and Mg17Al12 phases. After solution treatment at temperatures ranging from 663 K to 703 K (390 °C to 430 °C), the Mg17Al12 phase dissolved into the Mg matrix entirely, while the Mg2Sn phase partially dissolved into matrix. An average grain size of about 40 ?m in the alloy could be achieved after solution treatment at 683 K (410 °C) for 16 hours. A large amount of lath-shaped precipitates of Mg2Sn and Mg17Al12 was observed in the aged AT72 alloy. The results of tensile property evaluation at room temperature showed that the ductility of the solution-treated alloy was dramatically improved, in comparison with the as-cast alloy. In the peak aged condition, the tensile strength of the alloy was increased, which was attributed to the deposition of fine Mg17Al12 and Mg2Sn precipitates during the aging treatment.

  12. 25 CFR 301.4 - Application of dies.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ...Section 301.4 Indians INDIAN ARTS AND CRAFTS BOARD, DEPARTMENT OF THE INTERIOR NAVAJO, PUEBLO, AND HOPI SILVER AND TURQUOISE PRODUCTS; STANDARDS § 301.4 Application of dies. Dies are to be applied to the object with the aid of nothing...

  13. 25 CFR 301.4 - Application of dies.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ...Section 301.4 Indians INDIAN ARTS AND CRAFTS BOARD, DEPARTMENT OF THE INTERIOR NAVAJO, PUEBLO, AND HOPI SILVER AND TURQUOISE PRODUCTS; STANDARDS § 301.4 Application of dies. Dies are to be applied to the object with the aid of nothing...

  14. 25 CFR 301.4 - Application of dies.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ...Section 301.4 Indians INDIAN ARTS AND CRAFTS BOARD, DEPARTMENT OF THE INTERIOR NAVAJO, PUEBLO, AND HOPI SILVER AND TURQUOISE PRODUCTS; STANDARDS § 301.4 Application of dies. Dies are to be applied to the object with the aid of nothing...

  15. 25 CFR 301.4 - Application of dies.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ...Section 301.4 Indians INDIAN ARTS AND CRAFTS BOARD, DEPARTMENT OF THE INTERIOR NAVAJO, PUEBLO, AND HOPI SILVER AND TURQUOISE PRODUCTS; STANDARDS § 301.4 Application of dies. Dies are to be applied to the object with the aid of nothing...

  16. 25 CFR 301.4 - Application of dies.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ...Section 301.4 Indians INDIAN ARTS AND CRAFTS BOARD, DEPARTMENT OF THE INTERIOR NAVAJO, PUEBLO, AND HOPI SILVER AND TURQUOISE PRODUCTS; STANDARDS § 301.4 Application of dies. Dies are to be applied to the object with the aid of nothing...

  17. Thermal fatigue behavior of H-13 die steel for aluminum die casting with various ion sputtered coatings

    NASA Technical Reports Server (NTRS)

    Nieh, C. Y.; Wallace, J. F.

    1981-01-01

    Sputtered coatings of Mo, W, Pt, Ag, Au, Co, Cr, Ni, Ag + Cu, Mo + Pt, Si3N4, A1N, Cr3C2, Ta5Si3, and ZrO2 were applied to a 2-inch-square, 7-inch-long thermal fatigue test specimen which was then internally water cooled and alternately immersed in molten aluminum and cooled in air. After 15,000 cycles the thermal fatigue cracks at the specimen corners were measured. Results indicate that a significant improvement in thermal fatigue resistance was obtained with platinum, molybdenum, and tungsten coatings. Metallographic examination indicates that the improvement in thermal fatigue resistance resulted from protection of the surface of the die steel from oxidation. The high yield strength and ductility of molybdenum and tungsten contributed to the better thermal fatigue resistance.

  18. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... copper casting subcategory. 464.20 Section 464.20 Protection of Environment ENVIRONMENTAL PROTECTION... Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The... introduction of pollutants into publicly owned treatment works resulting from copper casting operations...

  19. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... aluminum casting subcategory. 464.10 Section 464.10 Protection of Environment ENVIRONMENTAL PROTECTION... Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting subcategory. The... introduction of pollutants into publicly owned treatment works resulting from aluminum casting operations...

  20. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... aluminum casting subcategory. 464.10 Section 464.10 Protection of Environment ENVIRONMENTAL PROTECTION... Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting subcategory. The... introduction of pollutants into publicly owned treatment works resulting from aluminum casting operations...

  1. Microstructure and corrosion behavior of die-cast AM60B magnesium alloys in a complex salt solution: A slow positron beam study

    SciTech Connect

    Liu, Y.F.; Qin, Q.L.; Yang, W.; Wen, W.; Zhai, T.; Yu, B.; Liu, D.Y.; Luo, A.; Song, GuangLing

    2014-01-01

    The microstructure and corrosion behavior of high pressure die-cast (HPDC) and super vacuum die-cast (SVDC) AM60B magnesium alloys were investigated in a complex salt solution using slow positron beam technique and potentiodynamic polarization tests. The experiments revealed that a CaCO3 film was formed on the surface of the alloys and that the rate of CaCO3 formation for the SVDC alloy with immersion time was slower than that of the HPDC alloy. The larger volume fraction of b-phase in the skin layer of the SVDC alloy than that of the HPDC alloy was responsible for the better corrosion resistance.

  2. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the zinc... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS METAL MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The provisions of...

  3. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 31 2013-07-01 2013-07-01 false Applicability; description of the zinc... Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The... introduction of pollutants into publicly owned treatment works resulting from zinc casting operations...

  4. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 30 2014-07-01 2014-07-01 false Applicability; description of the zinc... Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The... introduction of pollutants into publicly owned treatment works resulting from zinc casting operations...

  5. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 30 2011-07-01 2011-07-01 false Applicability; description of the zinc... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS METAL MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The provisions of...

  6. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 31 2012-07-01 2012-07-01 false Applicability; description of the zinc... Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The... introduction of pollutants into publicly owned treatment works resulting from zinc casting operations...

  7. Heat transfer during quenching of modified and unmodified gravity die-cast A357 cylindrical bars

    NASA Astrophysics Data System (ADS)

    Prabhu, K. N.; Hemanna, P.

    2006-06-01

    Heat transfer during quenching of chill-cast modified and unmodified A357 Al-Si alloy was examined using a computer-aided cooling curve analysis. Water at 60 °C and a vegetable oil (palm oil) were used as quench media. The measured temperatures inside cylindrical probes of the A357 alloy were used as inputs in an inverse heat-conduction model to estimate heat flux transients at the probe/quenchant interface and the surface temperature of the probe in contact with the quench medium. It was observed that modified alloy probes yielded higher cooling rates and heat flux transients. The investigation clearly showed that the heat transfer during quenching depends on the casting history. The increase in the cooling rate and peak heat flux was attributed to the increase in the thermal conductivity of the material on modification melt treatment owing to the change in silicon morphology. Fine and fibrous silicon particles in modified A357 probes increase the conductance of the probe resulting in higher heat transfer rates. This was confirmed by measuring the electrical conductivity of modified samples, which were found to be higher than those of unmodified samples. The ultrasound velocity in the probes decreased on modification.

  8. Dry Sliding Wear Characteristics of Gravity Die-Cast Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Poddar, Palash; Das, Arpan; Sahoo, K. L.

    2014-04-01

    The paper deals with the wear behavior of conventional cast Mg-Sn-based alloys. The alloys were studied through pin- on- disk wear test under four different loading conditions; namely, 9.8, 19.6, 29.4, and 39.2 N. The study highlights the cumulative wear loss, volumetric wear loss, dry sliding wear rate, and coefficient of friction of the alloys. The volumetric wear increased with increasing applied load. The wear mechanism was studied with scanning electron microscope. The wear occurs mainly by plowing mechanism and also by delamination. During wear, extensive plastic deformation and work hardening occurred. Microstructural analysis has been carried out for all the alloys at different loading conditions.

  9. Predicting the Influence of Pore Characteristics on Ductility of Thin-Walled High Pressure Die Casting Magnesium

    SciTech Connect

    Sun, Xin; Choi, Kyoo Sil; Li, Dongsheng

    2013-06-10

    In this paper, a two-dimensional microstructure-based finite element modeling method is adopted to investigate the effects of porosity in thin-walled high pressure die casting Mg materials on their ductility. For this purpose, the cross-sections of AM50 and AM60 casting samples are first examined using optical microscope to obtain the overall information on the pore characteristics. The experimentally quantified pore characteristics are then used to generate a series of synthetic microstructures with different pore sizes, pore volume fractions and pore size distributions. Pores are explicitly represented in the synthetic microstructures and meshed out for the subsequent finite element analysis. In the finite element analysis, an intrinsic critical strain value is used for the Mg matrix material, beyond which work-hardening is no longer permissible. With no artificial failure criterion prescribed, ductility levels are predicted for the various microstructures in the form of strain localization. Mesh size effect study is also conducted, from which a mesh size dependent critical strain curve is determined. A concept of scalability of pore size effects is then presented and examined with the use of the mesh size dependent critical strain curve. The results in this study show that, for the regions with lower pore size and lower volume fraction, the ductility generally decreases as the pore size and pore volume fraction increase whereas, for the regions with larger pore size and larger pore volume fraction, other factors such as the mean distance between the pores begin to have some substantial influence on the ductility. The results also indicate that the pore size effects may be scalable for the models with good-representative pore shape and distribution with the use of the mesh size dependent critical strain curve.

  10. Comparison of Microstructure and Mechanical Properties of AZ91D Alloy Formed by Rheomolding and High-Pressure Die Casting

    NASA Astrophysics Data System (ADS)

    Qi, M. F.; Kang, Y. L.; Yan, Y.; Zhu, G. M.; Liao, W. N.

    2015-10-01

    The microstructure and mechanical properties of AZ91D alloy thin-wall parts produced by the rheomolding (RM) process were investigated and compared with the same alloy formed by conventional high-pressure die casting (HPDC). The results indicate that the RM process is able to get such AZ91D parts in which ? 1 -Mg with average size of 27.36 ?m are spherical and uniformly distributed in the matrix, and the matrix is a mixture of numerous fine ? 2 -Mg and intermetallic ?-Mg17Al12. High mechanical properties including ultimate tensile strength (UTS) of 270 MPa, yield strength (YS) of 169 MPa, elongation of 7.1%, and Vickers hardness of 102 are obtained in parts formed by RM due to the fine and uniform microstructure and less porosities. Compared with HPDC, the UTS, YS, elongation, and hardness of RM AZ91D are increased by 14.4, 9.7, 86.8, and 21.4%, respectively. The solidified grains in RM AZ91D alloy show a smaller aluminum gradient than that in HPDC. This indicates that the solidification of the RM AZ91D is closer to equilibrium.

  11. Neurobehavioral testing of subjects exposed residentially to groundwater contaminated from an aluminum die-casting plant and local referents

    SciTech Connect

    Kilburn, K.H.; Warshaw, R.H. )

    1993-08-01

    Residents adjoining a die-casting plant had excessive headaches, numbness of hands and feet, dizziness, blurred vision, staggering, sweating, abnormal heart rhythm, and depression, which led to measurements of neurobehavioral performance, affective status, and the frequency of symptoms. They had all been exposed via well water and proximity to the plant to volatile organic chemicals (VOC) and to polychlorinated biphenyls (PCBs). The 117 exposed women and men and 46 unexposed referents were studied together for simple and choice visual reaction time, body sway speed, blink reflex latency, color discrimination, Culture Fair (a nonverbal nonarithmetic intelligence test), recall of stories, figures, and numbers, cognitive and psychomotor control (slotted pegboard and trail making A and B), long-term memory, profile of mood states (POMS), and scores and frequencies of 34 symptoms. Choice reaction time, sway speed, and blink latency were impaired in both sexes of the exposed group and trail making B was impaired in exposed women. The POMS scores and frequencies of 30 of 34 symptoms were elevated in both sexes, compared to referents. Recall, long-term memory, psychomotor speed, and other cognitive function tests were reduced in exposed subjects and in the referents as compared to national referents. Neurophysiological impairment, and cognitive and psychomotor dysfunction and affective disorders, especially depression and excessive frequency of symptoms, were associated with the use of wells contaminated with VOCs, TCE and PCBs.

  12. 43 CFR 2883.14 - What happens to my application, grant, or TUP if I die?

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 43 Public Lands: Interior 2 2014-10-01 2014-10-01 false What happens to my application, grant, or TUP if I die? 2883.14 Section 2883.14 Public Lands: Interior Regulations Relating to Public Lands... happens to my application, grant, or TUP if I die? (a) If an applicant or grant or TUP holder dies,...

  13. 43 CFR 2803.12 - What happens to my application or grant if I die?

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 43 Public Lands: Interior 2 2014-10-01 2014-10-01 false What happens to my application or grant if I die? 2803.12 Section 2803.12 Public Lands: Interior Regulations Relating to Public Lands... What happens to my application or grant if I die? (a) If an applicant or grant holder dies,...

  14. 43 CFR 2803.12 - What happens to my application or grant if I die?

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 43 Public Lands: Interior 2 2012-10-01 2012-10-01 false What happens to my application or grant if I die? 2803.12 Section 2803.12 Public Lands: Interior Regulations Relating to Public Lands... What happens to my application or grant if I die? (a) If an applicant or grant holder dies,...

  15. 43 CFR 2883.14 - What happens to my application, grant, or TUP if I die?

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 43 Public Lands: Interior 2 2013-10-01 2013-10-01 false What happens to my application, grant, or TUP if I die? 2883.14 Section 2883.14 Public Lands: Interior Regulations Relating to Public Lands... happens to my application, grant, or TUP if I die? (a) If an applicant or grant or TUP holder dies,...

  16. 43 CFR 2803.12 - What happens to my application or grant if I die?

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 43 Public Lands: Interior 2 2013-10-01 2013-10-01 false What happens to my application or grant if I die? 2803.12 Section 2803.12 Public Lands: Interior Regulations Relating to Public Lands... What happens to my application or grant if I die? (a) If an applicant or grant holder dies,...

  17. 43 CFR 2883.14 - What happens to my application, grant, or TUP if I die?

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 43 Public Lands: Interior 2 2012-10-01 2012-10-01 false What happens to my application, grant, or TUP if I die? 2883.14 Section 2883.14 Public Lands: Interior Regulations Relating to Public Lands... happens to my application, grant, or TUP if I die? (a) If an applicant or grant or TUP holder dies,...

  18. 43 CFR 2883.14 - What happens to my application, grant, or TUP if I die?

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 43 Public Lands: Interior 2 2011-10-01 2011-10-01 false What happens to my application, grant, or TUP if I die? 2883.14 Section 2883.14 Public Lands: Interior Regulations Relating to Public Lands... happens to my application, grant, or TUP if I die? (a) If an applicant or grant or TUP holder dies,...

  19. 43 CFR 2803.12 - What happens to my application or grant if I die?

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 43 Public Lands: Interior 2 2011-10-01 2011-10-01 false What happens to my application or grant if I die? 2803.12 Section 2803.12 Public Lands: Interior Regulations Relating to Public Lands... What happens to my application or grant if I die? (a) If an applicant or grant holder dies,...

  20. Energy and Technolgy Assessment of Zinc and Magnesium Casting Plants, Technical Report Close-out, August 25,2006

    SciTech Connect

    Twin City Die Castings Company; Tom Heider; North American Die Castings Association

    2006-08-25

    Twin City Die Castings Company of Minneapolis, Minnesota, Twin City Die Castings Company was awarded project No. DE-FG36-05GO15097 to perform plant wide assessments of ten (10) die casting facilities that produce zinc and magnesium alloy castings in order to determine improvements and potential cost savings in energy use. Mr. Heider filled the role of team leader for the project and utilized the North American Die Casting Association (NADCA) to conduct audits at team participant plants so as to hold findings specific to each plant proprietary. The intended benefits of the project were to improve energy use through higher operational and process efficiency for the plants assessed. An improvement in energy efficiency of 5 – 15% was targeted. The primary objectives of the project was to: 1) Expand an energy and technology tool developed by the NADCA under a previous DOE project titled, “Energy and Technology Assessment for Die Casting Plants” for assessing aluminum die casting plants to be more specifically applicable to zinc and magnesium die casting facilities. 2) Conduct ten (10) assessments of zinc and magnesium die casting plants, within eight (8) companies, utilizing the assessment tool to identify, evaluate and recommend opportunities to enhance energy efficiency, minimize waste, and improve productivity. 3) Transfer the assessment tool to the die casting industry at large.

  1. Clean Metal Casting

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  2. 38 CFR 11.128 - Veteran dies without having filed application for final settlement.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 38 Pensions, Bonuses, and Veterans' Relief 1 2010-07-01 2010-07-01 false Veteran dies without... Amended (pub. L. 120, 68th Cong.) § 11.128 Veteran dies without having filed application for final settlement. If the veteran dies without having filed application for final settlement under the...

  3. The Structure and Properties of Inductively Coupled Plasma Assisted Magnetron Sputtered Nanocrystalline CrN Coatings in Corrosion Protective Die Casting Molds.

    PubMed

    Chun, Sung-Yong

    2015-07-01

    Chromium nitride coatings for the surface modified die casting molds with various ICP powers have been prepared using ICP assisted magnetron sputtering. The applied ICP power was varied from 0 to 300 W. The deposited coatings were characterized post-deposition using X-ray diffractometry (XRD) and atomic force microscopy (AFM). Single CrN phased coatings with nano-grain sized (< 20 nm) were identified. The corrosion resistance and hardness of each coating were evaluated from potentiost at and nanoindentator. Superior corrosion protective coatings in excess of 20 GPa were deposited with assistance of ICP plasma during sputtering. PMID:26373141

  4. Application of New Feeding Rules To Risering of Steel Castings

    E-print Network

    Beckermann, Christoph

    , from anecdotal evidence and the experiences of foundrymen, from foundry trials of plate castings [1 type, amount of superheat), and to allow the foundry engineer to increase casting yield by tailoring throughout the foundry industry. A brief listing of the current SFSA rules for determining the feeding

  5. Improved life of die casting dies of H13 steel by attaining improved mechanical properties and distortion control during heat treatment. Year 1 report, October 1994--September 1995

    SciTech Connect

    Wallace, J.F.; Schwam, D.

    1995-03-01

    Optimum heat treatment of dies (quenching) is critical in ensuring satisfactory service performance: rapid cooling rates increase the thermal fatigue/heat checking resistance of the steel, although very fast cooling rates can also lead to distortion and lower fracture toughness, increasing the danger of catastrophic fracture. Goal of this project is to increase die life by using fast enough quenching rates (> 30 F/min ave cooling rate from 1750 to 550 F, 1/2 in. below working surfaces) to obtain good toughness and fatigue resistance in Premium grade H-13 steel dies. An iterative approach of computer modeling validated by experiment was taken. Cooling curves during gas quenching of H-13 blocks and die shapes were measured under 2, 5, and 7.5 bar N2 and 4 bar Ar. Resulting dimensional changes and residual stresses were determined. To facilitate the computer modeling work, a database of H-13 mechanical and physical properties was compiled. Finite element analysis of the heat treated shapes was conducted. Good fit of modeled vs measured quenched rates was demonstrated for simple die shapes. The models predict well the phase transformation products from the quench. There is good fit between predicted and measured distortion contours; however magnitude of predicted distortion and residual stresses does not match well the measured values. Further fine tuning of the model is required.

  6. 78 FR 38682 - Information Collection; Application for Payment of Amounts Due Persons Who Have Died, Disappeared...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-27

    ...; Application for Payment of Amounts Due Persons Who Have Died, Disappeared, or Have Been Declared Incompetent... Amounts Due Persons Who Have Died, Disappeared, or Have Been Declared Incompetent. OMB Control Number... to claim payments earned, but not yet paid to a person who has died, disappeared, or has...

  7. Predicting Pattern Tooling and Casting Dimensions for Investment Casting - Phase II

    SciTech Connect

    Sabau, Adrian S

    2005-09-01

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The wax patterns are used to create a ceramic shell by the application of a series of ceramic coatings, and the alloy is cast into the dewaxed shell mold (Fig. 1.1). However, the complexity of shape and the close dimensional tolerances required in the final casting make it difficult to determine tooling dimensions. The final linear dimension of the casting depends on the cumulative effects of the linear expansions or contractions in each step of the investment casting process (Fig. 1.2). In most cases, the mold geometry or cores restrict the shrinkage of the pattern or the cast part, and the final casting dimensions may be affected by time-dependent processes such as viscoelastic deformation of the wax, and viscoplastic creep and plastic deformations of the shell and alloy. The pattern die is often reworked several times to produce castings whose dimensions are within acceptable tolerances. To date, investment casting technology has been based on hands-on training and experience. Technical literature is limited to experimental, phenomenological studies aimed at obtaining empirical correlations for quick and easy application in industry. The goal of this project was to predict casting dimensions for investment castings in order to meet blueprint nominal during the first casting run. Several interactions have to be considered in a coupled manner to determine the shrinkage factors: these are the die-wax, wax-shell, and shell-alloy interactions (as illustrated in Fig. 1.3). In this work, the deformations of the die-wax and shell-alloy systems were considered in a coupled manner, while the coupled deformation of the wax-shell system was not considered. Future work is needed in order to deliver to industry a computer program in which all three systems are coupled for determining the dimensions of the wax pattern, the shell mold, and casting in a sequential but coupled manner.

  8. Fastcast: Integration and application of rapid prototyping and computational simulation to investment casting

    SciTech Connect

    Maguire, M.C.; Baldwin, M.D.; Atwood, C.L.

    1996-09-01

    The emergence of several rapid prototyping and manufacturing (RP and M) technologies is having a dramatic impact on investment casting. While the most successful of the rapid prototyping technologies are almost a decade old, relatively recent process advances in their application have produced some remarkable success in utilizing their products as patterns for investment castings. Sandia National Laboratories has been developed highly coupled experimental and computational capabilities to examine the investment casting process with the intention of reducing the amount of time required to manufacture castings, and to increase the quality of the finished product. This presentation will begin with process aspects of RP and M pattern production and handling, shell fabrication, burnout, and casting. The emphasis will be on how the use of Stereolithography (SL) or Selective Laser Sintered (SLS) patterns differs from more traditional wax pattern processes. Aspects of computational simulation to couple design, thermal analysis, and mold filling will be discussed. Integration of these topics is probably the greatest challenge to the use of concurrent engineering principles with investment casting. Sandia has conducted several experiments aimed at calibrating computer codes and providing data for input into these simulations. Studies involving materials as diverse as stainless steel and gold have been conducted to determine liquid metal behavior in molds via real time radiography. The application of these experiments to predictive simulations will be described.

  9. Improved ceramic slip casting technique. [application to aircraft model fabrication

    NASA Technical Reports Server (NTRS)

    Buck, Gregory M. (inventor); Vasquez, Peter (inventor)

    1993-01-01

    A primary concern in modern fluid dynamics research is the experimental verification of computational aerothermodynamic codes. This research requires high precision and detail in the test model employed. Ceramic materials are used for these models because of their low heat conductivity and their survivability at high temperatures. To fabricate such models, slip casting techniques were developed to provide net-form, precision casting capability for high-purity ceramic materials in aqueous solutions. In previous slip casting techniques, block, or flask molds made of plaster-of-paris were used to draw liquid from the slip material. Upon setting, parts were removed from the flask mold and cured in a kiln at high temperatures. Casting detail was usually limited with this technique -- detailed parts were frequently damaged upon separation from the flask mold, as the molded parts are extremely delicate in the uncured state, and the flask mold is inflexible. Ceramic surfaces were also marred by 'parting lines' caused by mold separation. This adversely affected the aerodynamic surface quality of the model as well. (Parting lines are invariably necessary on or near the leading edges of wings, nosetips, and fins for mold separation. These areas are also critical for flow boundary layer control.) Parting agents used in the casting process also affected surface quality. These agents eventually soaked into the mold, the model, or flaked off when releasing the case model. Different materials were tried, such as oils, paraffin, and even an algae. The algae released best, but some of it remained on the model and imparted an uneven texture and discoloration on the model surface when cured. According to the present invention, a wax pattern for a shell mold is provided, and an aqueous mixture of a calcium sulfate-bonded investment material is applied as a coating to the wax pattern. The coated wax pattern is then dried, followed by curing to vaporize the wax pattern and leave a shell mold of the calcium sulfate-bonded investment material. The shell mold is cooled to room temperature, and a ceramic slip is poured therein. After a ceramic shell of desired thickness has set up in the shell mold, excess ceramic slip is poured out. While still wet, the shell mold is peeled from the ceramic shell to expose any delicate or detailed parts, after which the ceramic shell is cured to provide a complete, detailed, precision ceramic article without parting lines.

  10. Commercialization of NASA's High Strength Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    In this paper, the commercialization of a new high strength cast aluminum alloy, invented by NASA-Marshall Space Flight Center, for high temperature applications will be presented. Originally developed to meet U.S. automotive legislation requiring low- exhaust emission, the novel NASA aluminum alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (450 F-750 F), which can lead to reducing part weight and cost as well as improving performance for automotive engine applications. It is an ideal low cost material for cast components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. NASA alloy also offers greater wear resistance, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys, and the new alloy can be produced economically from sand, permanent mold and investment casting. Since 2001, this technology was licensed to several companies for automotive and marine internal combustion engines applications.

  11. Application of SWAT and CAST model on Damma Glacier CZO

    NASA Astrophysics Data System (ADS)

    Andrianaki, Maria; Bernasconi, Stefano; Kobierska, Florian; Nikolaidis, Nikolaos

    2014-05-01

    Damma Glacier is one of the Critical Zone Observatories, located at the central Swiss Alps, Switzerland and is characterized by a 150-year soil chronosequence. In this study, we used the Soil and Water Assessment Tool (SWAT) to simulate the hydrology of the watershed of Damma glacier, Switzerland and of the extended area that feeds Goescheneralpsee and includes Damma watershed. SWAT was calibrated for the watershed of Damma glacier with the stream flow data collected between 2009 and 2011. Subsequently and in order to study the up-scalling effect, SWAT was run for the greater area using the same parameters. Carbon accumulation and aggregate formation along Damma soil chronosequence was modelled using ROTH-C and CAST models.

  12. 38 CFR 11.128 - Veteran dies without having filed application for final settlement.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    38 Pensions, Bonuses, and Veterans' Relief 1 2012-07-01 2012-07-01 false Veteran dies without having filed application for...Section 11.128 Pensions, Bonuses, and Veterans' Relief DEPARTMENT OF VETERANS...

  13. 38 CFR 11.128 - Veteran dies without having filed application for final settlement.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    38 Pensions, Bonuses, and Veterans' Relief 1 2010-07-01 2010-07-01 false Veteran dies without having filed application for...Section 11.128 Pensions, Bonuses, and Veterans' Relief DEPARTMENT OF VETERANS...

  14. The application of cast SiC/Al to rotary engine components

    NASA Technical Reports Server (NTRS)

    Stoller, H. M.; Carluccio, J. R.; Norman, J. P.

    1986-01-01

    A silicon carbide reinforced aluminum (SiC/Al) material fabricated by Dural Aluminum Composites Corporation was tested for various components of rotary engines. Properties investigated included hardness, high temperature strength, wear resistance, fatigue resistance, thermal conductivity, and expansion. SiC/Al appears to be a viable candidate for cast rotors, and may be applicable to other components, primarily housings.

  15. Cast CF8C-Plus Stainless Steel for Turbocharger Applications

    SciTech Connect

    Maziasz, P.J.; Shyam, A.; Evans, N.D.; Pattabiraman, K. (Honeywell Turbo Technologies

    2010-06-30

    The purpose of this Cooperative Research and Development Agreement (CRADA) project is to provide the critical test data needed to qualify CF8C-Plus cast stainless steel for commercial production and use for turbocharger housings with upgraded performance and durability relative to standard commercial cast irons or stainless steels. The turbocharger technologies include, but are not limited to, heavy-duty highway diesel engines, and passenger vehicle diesel and gasoline engines. This CRADA provides additional critical high-temperature mechanical properties testing and data analysis needed to quality the new CF8C-Plus steels for turbocharger housing applications.

  16. Feasibility Assessment for Pressure Casting of Ceramic-Aluminum Composites for NASA's Propulsion Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2005-01-01

    Feasibility assessment of pressure casting of ceramic-aluminum composites for NASA% propulsion applications is summarized. A combination of several demonstration projects to produce three unique components for liquid hydrogen-oxygen rocket engine% flanges, valves and turbo-pump housing are conducted. These components are made from boron carbide, silicon carbide and alumina powders fabricated into complex net shaped parts using dry green powder compaction, slip casting or a novel 3D ink-jet printing process, followed by sintering to produce performs that can be pressure cast by infiltration with molten aluminum. I n addition, joining techniques are also explored to insure that these components can be assembled into a structure without degrading their highly tailored properties. The feasibility assessment was made to determine if these new materials could provide a significant weight savings, thereby reducing vehicle launch costs, while being durable materials to increase safety and performance for propulsion system.

  17. Cast Aluminum Alloys for High Temperature Applications Using Nanoparticles Al2O3 and Al3-X Compounds (X = Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2009-01-01

    In this paper, the effect of nanoparticles Al2O3 and Al3-X compounds (X = Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their low cost, chemical stability and low diffusions rates in aluminum at high temperatures. The strengthening mechanism at high temperature for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. For Al2O3 nanoparticles, the test samples were prepared from special Al2O3 preforms, which were produced using ceramic injection molding process and then pressure infiltrated by molten aluminum. In another method, Al2O3 nanoparticles can also be homogeneously mixed with fine aluminum powder and consolidated into test samples through hot pressing and sintering. With the Al3-X nanoparticles, the test samples are produced as precipitates from in-situ reactions with molten aluminum using conventional permanent mold or die casting techniques. It is found that cast aluminum alloy using nanoparticles Al3-X is the most cost effective method to produce high strength aluminum alloys for high temperature applications in comparison to nanoparticles Al2O3. Furthermore, significant mechanical properties retention in high temperature environment could be achieved with Al3-X nanoparticles, resulting in tensile strength of nearly 3 times higher than most 300- series conventional cast aluminum alloys tested at 600 F.

  18. Urinary casts

    MedlinePLUS

    ... tubular epithelial casts; Waxy casts; Casts in the urine; Fatty casts; Red blood cell casts; White blood ... The urine sample you provide may need to be from your first morning urine. The sample needs to be ...

  19. Comment on the reported fiber attenuations in the visible regime in 'Fabrication of glass photonic crystal fibers with a die-cast process'

    SciTech Connect

    Feng Xian; Loh, Wei H.; Richardson, David J

    2008-10-01

    We comment on the recent paper by Zhou et al. [Appl. Opt.45, 4433 (2006)APOPAI0003-693510.1364/AO.45.004433], in which transmission losses of 0.2-0.3 dB/m were claimed across the wavelength range 420-900 nm in a high-index (nd=1.80518 at 587.6 nm) SF6 glass-based photonic crystal fiber fabricated by novel die-cast technique. If confirmed, these losses are at least 1 order of magnitude lower than previous reported losses of SF6 photonic crystal fibers from other fabrication approaches. Here we present a statistic survey on the relationship between the refractive index and the bulk material attenuation, based on a large number of commercial Schott optical glasses with the nd ranging between 1.40 and 2.05. It shows that the loss of a high-index (nd=1.80) glass optical fiber should be at the levels of 10-50 dB/m at 420 nm and 1-10 dB/m at 500 nm, respectively. Moreover, the material attenuation of such a high-index glass fiber should intrinsically show a large decay, from 10-50 dB/m at 420 nm to the level of 1 dB/m at 700 nm, which arises from the tail on the UV absorption edge of the high-index glass extending to the visible region. Therefore, we conclude that: (1) the low loss of 0.2-0.3 dB/m reported in the cited paper is abnormally one or two magnitudes lower than the material attenuation that a high-index (nd=1.80) glass optical fiber should have in the range between 420 and 500 nm and that (2) the flat loss curve between 420 and 700 nm in the cited paper deviates greatly from the intrinsic behavior of a high-index (nd=1.80) glass fiber.

  20. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T. (Oak Ridge, TN); Bloom, Everett E. (Kingston, TN)

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  1. Electromagnetic casting

    SciTech Connect

    Evans, J.W.; Kageyama, R.; Deepak; Cook, D.P.; Prasso, D.C.; Nishioka, S.

    1995-12-31

    Electromagnetic casting (EMC) is a technology that is used extensively in the aluminum industry to cast ingots with good surface finish for subsequent rolling into consumer product. The paper reviews briefly some investigations from the eighties wherein models for EMC were developed. Then more recent work is examined wherein more realistic 3D models have been developed, the traditional studies of electromagnetic and magnetohydrodynamic phenomena have been supplemented with research on heat transport, and the stability of the metal free surface has been examined. The paper concludes with three generalizations concerning modeling that may have wider applicability than EMC.

  2. Cryogenic Fracture Toughness Evaluation of an Investment Cast Al-Be Alloy for Structural Applications

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.; McGill, P. B.

    2006-01-01

    Aluminum-Beryllium metal matrix composite materials are useful due to their desirable performance characteristics for aerospace applications. Desirable characteristics of this material includes light-weight, dimensional stability, stiffness, good vibration damping characteristics, low coefficient of thermal expansion, and workability, This material is 3.5 times stiffer and 22% lighter than conventional aluminum alloys. electro-optical systems, advanced sensor and guidance components for flight and satellite systems, components for light-weight high-performance aircraft engines, and structural components for helicopters. Aluminum-beryllium materials are now available in the form of near net shape investment castings. In this materials properties characterization study, the cryogenic tensile and fracture properties of an investment casting alloy, Beralcast 363, were determined. Tensile testing was performed at 21 C (70 F), -73.3 C (-100 F), -195.5 C (-320 F) and -252.8 C (-423 F), and fracture (K(sub lc) and da/dN) testing was performed at -73.3 C (-100 F), -195.5 C (-320 F) and -252.8 C (-423 F). Their use is attractive for weight critical structural applications such as advanced

  3. Improvement Cache Efficiency of Explicit Finite Element Procedure and its Application to Parallel Casting Solidification Simulation

    E-print Network

    Tavakoli, Ruhollah

    2010-01-01

    A simple method for improving cache efficiency of serial and parallel explicit finite procedure with application to casting solidification simulation over three-dimensional complex geometries is presented. The method is based on division of the global data to smaller blocks and treating each block independently from others at each time step. A novel parallel finite element algorithm for non-overlapped element-base decomposed domain is presented for implementation of serial and parallel version of the presented method. Effect of mesh reordering on the efficiency is also investigated. A simple algorithm is presented for high quality decomposition of decoupled global mesh. Our result shows 10-20 \\% performance improvement by mesh reordering and 1.2-2.2 speedup with application of the presented cache efficient algorithm (for serial and parallel versions). Also the presented parallel solver (without cache-efficient feature) shows nearly linear speedup on the traditional Ethernet networked Linux cluster.

  4. Matched metal die compression molded structural random fiber sheet molding compound flywheel. [Patent application

    DOEpatents

    Kulkarni, S.V.; Christensen, R.M.; Toland, R.H.

    1980-09-24

    A flywheel is described that is useful for energy storage in a hybrid vehicle automotive power system or in some stationary applications. The flywheel has a body of essentially planar isotropic high strength structural random fiber sheet molding compound (SMC-R). The flywheel may be economically produced by a matched metal die compression molding process. The flywheel makes energy intensive efficient use of a fiber/resin composite while having a shape designed by theory assuming planar isotropy.

  5. Compaction die for forming a solid annulus on a right circular cylinder. [Patent application

    DOEpatents

    Harlow, J.L.

    1981-09-14

    A compacting die is disclosed wherein the improvement comprises providing a screen in the die cavity, the screen being positioned parallel to the side walls of said die and dividing the die cavity into center and annular compartments. In addition, the use of this die in a method for producing an annular clad ceramic fuel material is disclosed.

  6. 75 FR 20387 - Contech Castings, LLC, Including Workers Whose Unemployment Insurance (UI) Wages Are Reported...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-19

    ... workers are engaged in activities related to the production of aluminum and magnesium die casted component... who were adversely affected by increased imports of aluminum and magnesium die casted component...

  7. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  8. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  9. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  10. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  11. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  12. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  13. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  14. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  15. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  16. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  17. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  18. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  19. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  20. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  1. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  2. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...the method of inspection used; and (2) Need not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable casting factor. (c) Critical castings. For each casting whose failure...

  3. The application of X-ray stereo metrology to investment casting dimensional control

    SciTech Connect

    Noble, J.A.; Mundy, J.L.

    1995-12-31

    High precision investment casting designs, particularly of jet engine and turbine components, are rapidly evolving in complexity. In order to reduce the development cycle for a new design it is necessary to monitor and control the critical dimensions of the casting and associated cores and molds. In addition, detailed knowledge of the casting geometry is necessary to plan, for example, the drilling of cooling holes during airfoil manufacturing. A new approach to dimensional control of casting manufacturing operations based on X-ray metrology will be described. Precise measurements of casting dimensions and hole geometry can be achieved by a combination of conventional X-ray CT algorithms and new algorithms for radiographic stereo. Together these provide both completeness of part description as well as high throughput for production monitoring. This paper will describe a system called the QUIC (QUality Investment Casting) system being developed to implement these algorithms.

  4. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS PORCELAIN ENAMELING POINT SOURCE CATEGORY... of pollutants into publicly owned treatment works from porcelain enameling of cast iron...

  5. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) PORCELAIN ENAMELING POINT SOURCE... of pollutants into publicly owned treatment works from porcelain enameling of cast iron...

  6. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) PORCELAIN ENAMELING POINT SOURCE... of pollutants into publicly owned treatment works from porcelain enameling of cast iron...

  7. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) PORCELAIN ENAMELING POINT SOURCE... of pollutants into publicly owned treatment works from porcelain enameling of cast iron...

  8. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS PORCELAIN ENAMELING POINT SOURCE CATEGORY... of pollutants into publicly owned treatment works from porcelain enameling of cast iron...

  9. Modeling and control of casting and welding processes

    SciTech Connect

    Kou, S.; Mehrabian, R.

    1986-01-01

    This book contains papers divided among the following sections: process monitor and control in welding; plasma processing and refining; strip casting; modelling of welding processes; CAD/CAM in casting; investment and die casting; ingot, continuous and other shape casting; and rapid solidification and microstructural evolution.

  10. Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Mechanical Performance of Dies

    SciTech Connect

    R. Allen Miller, Principal Investigator; Contributors: Khalil Kabiri-Bamoradian; Abelardo Delgado-Garza; Karthik Murugesan; Adham Ragab

    2011-09-13

    As a net shape process, die casting is intrinsically efficient and improvements in energy efficiency are strongly dependent on design and process improvements that reduce scrap rates so that more of the total consumed energy goes into acceptable, usable castings. A casting that is distorted and fails to meet specified dimensional requirements is typically remelted but this still results in a decrease in process yield, lost productivity, and increased energy consumption. This work focuses on developing, and expanding the use of, computer modeling methods that can be used to improve the dimensional accuracy of die castings and produce die designs and machine/die setups that reduce rejection rates due to dimensional issues. A major factor contributing to the dimensional inaccuracy of the casting is the elastic deformations of the die cavity caused by the thermo mechanical loads the dies are subjected to during normal operation. Although thermal and die cavity filling simulation are widely used in the industry, structural modeling of the die, particularly for managing part distortion, is not yet widely practiced. This may be due in part to the need to have a thorough understanding of the physical phenomenon involved in die distortion and the mathematical theory employed in the numerical models to efficiently model the die distortion phenomenon. Therefore, two of the goals of this work are to assist in efforts to expand the use of structural modeling and related technologies in the die casting industry by 1) providing a detailed modeling guideline and tutorial for those interested in developing the necessary skills and capability and 2) by developing simple meta�¢���models that capture the results and experience gained from several years of die distortion research and can be used to predict key distortion phenomena of relevance to a die caster with a minimum of background and without the need for simulations. These objectives were met. A detailed modeling tutorial was provided to NADCA for distribution to the industry. Power law based meta�¢���models for predicting machine tie bar loading and for predicting maximum parting surface separation were successfully developed and tested against simulation results for a wide range of machines and experimental data. The models proved to be remarkably accurate, certainly well within the requirements for practical application. In addition to making die structural modeling more accessible, the work advanced the state-of-the-art by developing improved modeling of cavity pressure effects, which is typically modeled as a hydrostatic boundary condition, and performing a systematic analysis of the influence of ejector die design variables on die deflection and parting plane separation. This cavity pressure modeling objective met with less than complete success due to the limits of current finite element based fluid�¢���structure�¢���interaction analysis methods, but an improved representation of the casting/die interface was accomplished using a combination of solid and shell elements in the finite element model. This approximation enabled good prediction of final part distortion verified with a comprehensive evaluation of the dimensions of test castings produced with a design experiment. An extra deliverable of the experimental work was development of high temperature mechanical properties for the A380 die casting alloy. The ejector side design objective was met and the results were incorporated into the metamodels described above. This new technology was predicted to result in an average energy savings of 2.03 trillion BTU�¢����s/year over a 10 year period. Current (2011) annual energy saving estimates over a ten year period, based on commercial introduction in 2009, a market penetration of 70% by 2014 is 4.26 trillion BTU�¢����s/year by 2019. Along with these en

  11. The improvement of aluminium casting process control by application of the new CRIMSON process

    NASA Astrophysics Data System (ADS)

    Dai, X.; Jolly, M.; Zeng, B.

    2012-07-01

    All The traditional foundry usually not only uses batch melting where the aluminium alloys are melted and held in a furnace for long time, but also uses the gravity filling method in both Sand Casting Process (SCP) and Investment Casting Process (ICP). In the gravity filling operation, the turbulent behaviour of the liquid metal causes substantial entrainment of the surface oxide films which are subsequently trapped into the liquid and generate micro cracks and casting defects. In this paper a new CRIMSON process is introduced which features instead of gravity filling method, using the single shot up-casting method to realize the rapid melting and rapid filling mould operations which reduce the contact time between the melt and environment thus reducing the possibility of defect generation. Another advantage of the new process is the drastic reduction of energy consumption due to shortened melting and filling time. Two types of casting samples from SCP and ICP were compared with the new process. The commercial software was used to simulate the filling and solidification processes of the casting samples. The results show that the new process has a more improved behaviour during filling a mould and solidification than the two conventional casting processes.

  12. Oxide films, pores and the fatigue lives of cast aluminum alloys

    NASA Astrophysics Data System (ADS)

    Wang, Q. G.; Crepeau, P. N.; Davidson, C. J.; Griffiths, J. R.

    2006-12-01

    In the absence of gross defects such as cold shuts, the fatigue properties of castings are largely determined by the sizes of microstructural defects, particularly pores and oxide films. In contrast, the effects of grain size, second-phase particles, and nonmetallic inclusions are insignificant. The authors review the fatigue properties of castings made by gravity die casting, sand casting, lost-foam casting, squeeze casting, and semisolid casting, and compare A356/357 alloys with 319-type alloys. The application of fracture mechanics enables the properties to be rationalized in terms of the defects that are characteristic of each casting process, noting both the sizes and types of defect. The differences in the properties of castings are entirely attributed to their different defect populations. No single process is inherently superior. For defects of the same size (in terms of projected area normal to the loading direction), oxide films are less detrimental to fatigue life than pores. Areas of current controversy are highlighted and suggestions for further work are made.

  13. Laser assisted die bending: a new application of high power diode lasers

    NASA Astrophysics Data System (ADS)

    Schuöcker, D.; Schumi, T.; Spitzer, O.; Bammer, F.; Schuöcker, G.; Sperrer, G.

    2015-02-01

    Nowadays high power lasers are mainly used for cutting of sheet metals, for welding, hardening and rapid prototyping. In the forming of sheet metals as bending or deep drawing lasers are not used. Nevertheless a few years ago a new application of high power lasers has been invented, where bending of materials that break at room temperature becomes possible by heating them along the bending edge with high power lasers thus allowing their treatment without cracks and rupture. For this purpose a large number of diode lasers are arranged in the bottom tool of a bending machine (a V-shaped die) which heat up the initially flat sheet metal during the bending process what is performed by pressing it into the die with a knife shaped upper tool where due to the laser heating the material is softened and thus cracks are avoided. For the technical realization of the new process of laser assisted die bending, modules equipped with numerous laser diodes and a total beam power of 2,5 kW are used. The light emitted by these modules enters a tool with a length of 15cm and is deflected towards the workpiece. By using ten of these modules with adjacent dies and by integrating those in a bending press a bending edge of sheet metals with a length of 1500mm can be realized. Such a bending press with laser assistance also needs energization with a power of practically 50kW, a respective water flow, a heat exchanger system and also a control for all functions of this system. Special measures have also been developed to avoid radiating of those tools that are not covered by a workpiece in the case of bending edges shorter than the full length of the bending tools whereas individual short circuiting of diode modules can be performed. Specific measures to ensure a safe operation without any harm to the operational person have been realized. Exploitation of the bending process has been carried out for titanium, where material thicknesses up to 3mm have been bent successfully.

  14. Recent advances in the application of modeling to the investment casting process

    SciTech Connect

    Foran, R.K.; Hansen, T.; Mueller, B.

    1995-12-31

    Process modeling is being used to reduce development cycle time and cost, and improve the quality of investment castings. A critical component of modeling development is to improve model accuracy. Accuracy improvements are necessary not only for basic solutions such as fluid flow and thermal gradients, but they are also a prerequisite for more sophisticated analysis such as thermal stress and nonfill. This paper discusses accuracy improvements resulting from more complete and accurate thermophysical databases, improved estimates of the contact conductance between different materials, and more metallurgically correct methods to track latent heat evolution. Nonfill prediction techniques have been developed for the case of metal freeze off and applied to titanium castings. These results are being used to develop economical, high quality products and investment casting processes.

  15. Standard digital reference images for investment steel castings for aerospace applications

    E-print Network

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 The digital reference images provided in the adjunct to this standard illustrate various types and degrees of discontinuities occurring in thin-wall steel investment castings. Use of this standard for the specification or grading of castings requires procurement of the adjunct digital reference images which illustrate the discontinuity types and severity levels. They are intended to provide the following: 1.1.1 A guide enabling recognition of thin-wall steel casting discontinuities and their differentiation both as to type and degree through digital radiographic examination. 1.1.2 Example digital radiographic illustrations of discontinuities and a nomenclature for reference in acceptance standards, specifications and drawings. 1.2 Two illustration categories are covered as follows: 1.2.1 Graded—Six common discontinuity types each illustrated in eight degrees of progressively increasing severity. 1.2.2 Ungraded—Twelve single illustrations of additional discontinuity types and of patterns and imper...

  16. Application of the Billet Casting Method to Determine the Onset of Incipient Melting of 319 Al Alloy Engine Blocks

    NASA Astrophysics Data System (ADS)

    Lombardi, A.; Ravindran, C.; MacKay, R.

    2015-06-01

    The increased use of Al for automotive applications has resulted from the need to improve vehicle fuel efficiency. Aluminum alloy engine blocks fulfil the need of lightweighting. However, there are many challenges associated with thermo-mechanical mismatch between Al and the gray cast iron cylinder liners, which result in large tensile residual stress along the cylinder bores. This requires improced mechanical properties in this region to prevent premature engine failure. In this study, replicating billet castings were used to simulate the engine block solution heat treatment process and determine the onset of incipient melting. Microstructural changes during heat treatment were assessed with SEM and EDX, while thermal analysis was carried out using differential scanning calorimetry. The results suggest that solution heat treatment at 500 °C was effective in dissolving secondary phase particles, while solutionizing at 515 or 530 °C caused incipient melting of Al2Cu and Al5Mg8Cu2Si6. Incipient melting caused the formation ultra-fine eutectic clusters consisting of Al, Al2Cu, and Al5Mg8Cu2Si6 on quenching. In addition, DSC analysis found that incipient melting initiated at 507 °C for all billets, although the quantity of local melting reduced with microstructural refinement as evidenced by smaller endothermic peaks and energy absorption. The results from this study will assist in improving engine block casting integrity and process efficiency.

  17. Overview of the ToxCast Research Program: Applications to Predictive Toxicology and Chemical Prioritization (SETAC)

    EPA Science Inventory

    Understanding the potential health risks posed by environmental chemicals is a significant challenge driven by the large number of diverse chemicals with generally uncharacterized exposures, mechanisms and toxicities. The U.S. EPA’s ToxCast chemical prioritization research projec...

  18. The Second Phase of ToxCast and Initial Applications to Chemical Prioritization

    EPA Science Inventory

    Tens of thousands of chemicals and other contaminants exist in our environment, but only a fraction of these have been characterized for their potential hazard to humans. ToxCast is focused on closing this data gap and improving the management of chemical risk through a high thro...

  19. Microstructure and Corrosion Characterization of Squeeze Cast AM50 Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Sachdeva, Deepika; Tiwari, Shashank; Sundarraj, Suresh; Luo, Alan A.

    2010-12-01

    Squeeze casting of magnesium alloys potentially can be used in lightweight chassis components such as control arms and knuckles. This study documents the microstructural analysis and corrosion behavior of AM50 alloys squeeze cast at different pressures between 40 and 120 MPa and compares them with high-pressure die cast (HPDC) AM50 alloy castings and an AM50 squeeze cast prototype control arm. Although the corrosion rates of the squeeze cast samples are slightly higher than those observed for the HPDC AM50 alloy, the former does produce virtually porosity-free castings that are required for structural applications like control arms and wheels. This outcome is extremely encouraging as it provides an opportunity for additional alloy and process development by squeeze casting that has remained relatively unexplored for magnesium alloys compared with aluminum. Among the microstructural parameters analyzed, it seems that the ?-phase interfacial area, indicating a greater degree of ? network, leads to a lower corrosion rate. Weight loss was the better method for determining corrosion behavior in these alloys that contain a large fraction of second phase, which can cause perturbations to an overall uniform surface corrosion behavior.

  20. Thermal investigation of compound cast steel tools

    NASA Astrophysics Data System (ADS)

    Schaper, Mirko; Haferkamp, Heinz; Niemeyer, Matthias; Pelz, Christoph; Viets, Roman

    1999-03-01

    Tools for hot forging are exposed to complex stresses during their life-cycle. Therefore, forging dies should have a high wear resistance and toughness on the surface, combined with excellent thermal conductivity in the die body. Hot-work tool steel is appropriate for this application except from its thermal conductance. Hence, a tool consisting of hot-work tool steel in the area of contact and heat-treatable steel as die body is favorable. A smoothly graded microstructure in the joint zone between the two steel alloys is needed to match with the requirements. Fabrication of such functionally graded dies by sand casting exhibits high sensitivity to temperature and geometry dependent parameters. To melt on the inlay's surface must be ensured without destroying this region according to overheat coarsening and mixing of alloying elements. Instead of empirical methods to optimize the process parameters, a thermographic CCD-device is used for visualization of the heat flow while pouring the melt on the inlay. In fact the molten metal flow can be directed homogeneously across the bonding surface at adequate temperatures after evaluation of thermography data. The use of a silica-aerogel sheet as opaque window beneath the inlay in the mold enables systematic development of gating and risering, whereas undesirable scaling of the inlay due to the change of emissivity is retarded. Infrared image sequences clearly demonstrate the influence of different ring gating systems concerning the filling properties. Non-joined cavities may even be classified from image data. Compound cast steel tools have been manufactured and examined in forging trials validating life-cycle prolongation.

  1. PREFACE: International Conference on Advancement in Science and Technology 2012 (iCAST): Contemporary Mathematics, Mathematical Physics and their Applications

    NASA Astrophysics Data System (ADS)

    Ganikhodjaev, Nasir; Mukhamedov, Farrukh; Hee, Pah Chin

    2013-04-01

    The 4th International Conference on the Advancement of Science and Technology 2012 (iCAST 2012), with theme 'Contemporary Mathematics, Mathematical Physics and their Applications', took place in Kuantan, Malaysia, from Wednesday 7 to Friday 9 November 2012. The conference was attended by more than 100 participants, and hosted about 160 oral and poster papers by more than 140 pre-registered authors. The key topics of the 4th iCAST 2012 include Pure Mathematics, Applied Mathematics, Theoretical/Mathematical Physics, Dynamical Systems, Statistics and Financial Mathematics. The scientific program was rather full since after the Keynote and Invited Talks in the morning, four parallel sessions ran every day. However, according to all attendees, the program was excellent with a high level of talks and the scientific environment was fruitful; thus all attendees had a creative time. The conference aimed to promote the knowledge and development of high-quality research in mathematical fields concerned with the application of other scientific fields as well as modern technological trends in physics, chemistry, biology, medicine, economics, sociology and environmental sciences. We would like to thank the Keynote and the Invited Speakers for their significant contributions to 4th iCAST 2012. We would also like to thank the members of the International Scientific Committee and the members of the Organizing Committee. We cannot end without expressing our many thanks to International Islamic University Malaysia and our sponsors for their financial support . This volume presents selected papers which have been peer-reviewed. The editors hope that it may be useful and fruitful for scholars, researchers, and advanced technical members of the industrial laboratory facilities for developing new tools and products. Guest Editors Nasir Ganikhodjaev, Farrukh Mukhamedov and Pah Chin Hee The PDF contains the committee lists, board list and biographies of the plenary speakers.

  2. Low Temperature Consolidation of Micro/Nanosilver Die-Attach Preforms

    NASA Astrophysics Data System (ADS)

    McCoppin, Jared; Reitz, Thomas L.; Miller, Ryan; Vijwani, Hema; Mukhopadhyay, Sharmila; Young, Daniel

    2014-09-01

    Organically passivated silver nanopowder paste-based sintering is considered a promising solution for die-attach in high temperature power and sensing electronic devices. However, oxygen requirements during burnout and inherently high shrinkage rates limit their use to small die sizes. This work reports an alternative fabrication method that resolves decomposition and shrinkage issues of the die-attach by utilizing a prestressed optimized tape cast mixture of micro- and nanosilver particles with a polypropylene carbonate binder. The effects of prestressing, micro/nanosilver bimodal distribution, and polymer content on resulting microstructure and shear strength were investigated. Prior to application as a die-attach, uniaxial compression of the tape was found to significantly decrease shrinkage and improve green strength. This pre-stressing strategy allows for a decoupling of the resulting die-attach materials properties from the pressure applied during assembly. Bimodal mixtures consisting of 1-3 ?m spherical powders with nanosilver resulted in shear strengths comparable to those of pure nanosilver. Shear strength decreased as bimodal particle size increased above 5 ?m. A polymer content of ˜10 wt.% polypropylene carbonate combined with prestressing was identified as optimal for maximizing die-attach shear strength while still maintaining pliability and formability. Tape casts that were prestressed to 212 MPa by uniaxially compression and formulated with 10 wt.% of polypropylene carbonate resulted in a die-attach material with a shear strength of 54 MPa when sintered. These materials were used to demonstrate void-free 25-mm2 die-attach assemblies, suggesting that tape cast micro/nanosilver materials may be a promising die-attach method for high temperature and large-area electronics devices.

  3. Influence of inclusion on nucleation of silicon casting for photovoltaic (PV) application

    NASA Astrophysics Data System (ADS)

    Wu, Bei; Clark, Roger

    2011-03-01

    The photovoltaic (PV) industry has grown rapidly in recent years. The predominant PV material, multicrystalline silicon (mc-Si), is manufactured by relatively low-cost casting methods, especially directional solidification. One factor affecting the quality of cast silicon and the resultant mc-Si solar cells is Si3N4 and SiC precipitates and inclusions. These inclusions cause crystal defects, distorted grain structure, decreased wafer yield and quality and even electrical shunts. A Computational Fluid Dynamic (CFD) Simulation tool has been applied to simulate temperatures and flow fields during growth and how they will affect the grain structure under the influence of inclusions. The Cellular Automata Finite Element (CAFE) modeling technique is used to simulate silicon grain growth.

  4. Low Frequency Phased Array Application for Crack Detection in Cast Austenitic Piping

    SciTech Connect

    Anderson, Michael T.; Cumblidge, Stephen E.; Doctor, Steven R.

    2006-10-01

    As part of a multi-year program funded by the United States Nuclear Regulatory Commission (US NRC) to address nondestructive examination (NDE) reliability of inservice inspection (ISI) programs, studies conducted at the Pacific N¬orthwest National Laboratory (PNNL) in Richland, Washington, have focused on assessing novel NDE approaches for the inspection of coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the US NRC on the utility, effec¬tiveness and reliability of ultrasonic testing (UT) as related to the ISI of primary piping components in US commercial nuclear power plants. This paper describes progress, recent developments and results from an assessment of a portion of the work relating to the ultrasonic low frequency phased array inspection technique. Westinghouse Owner’s Group (WOG) cast stainless steel pipe segments with thermal and mechanical fatigue cracks, PNNL samples containing thermal fatigue cracks and several blank vintage specimens having very coarse grains that are representative of early centrifugally cast piping installed in PWRs, were used for assessing the inspection method. The phased array approach was implemented using an R/D Tech Tomoscan III system operating at 1.0 MHz and 500 kHz, providing composite volumetric images of the samples. Several dual, transmit-receive, custom designed low-frequency arrays were employed in laboratory trials. Results from laboratory studies for assessing detection, localization and length sizing effectiveness are discussed.

  5. High-Strength Aluminum Casting Alloy for High-Temperature Applications (MSFC Center Director's Discretionary Fund Final Project No. 97-10)

    NASA Technical Reports Server (NTRS)

    Lee, J. A.

    1998-01-01

    A new aluminum-silicon alloy has been successfully developed at Marshall Space Flight Center that has a significant improvement in tensile strength at elevated temperatures (550 to 700 F). For instance, the new alloy shows in average tensile strength of at least 90 percent higher than the current 390 aluminum piston alloy tested at 500 F. Compared to conventional aluminum alloys, automotive engines using the new piston alloy will have improved gas mileage, and may produce less air pollution in order to meet the future U.S. automotive legislative requirements for low hydrocarbon emissions. The projected cost for this alloy is less than $0.95/lb, and it readily allows the automotive components to be cast at a high production volume with a low, fully accounted cost. It is economically produced by pouring molten metal directly into conventional permanent steel molds or die casting.

  6. Optimization of Composition and Heat Treating of Die Steels for Extended Lifetime

    SciTech Connect

    David Schwam; John F. Wallace; Quanyou Zhou

    2002-01-30

    An ''average'' die casting die costs fifty thousand dollars. A die used in making die cast aluminum engine blocks can cost well over one million dollars. These costs provide a strong incentive for extension of die life. While vacuum quenched Premium Grade H13 dies have become the most widely used in the United States, tool makers and die casters are constantly searching for new steels and heat treating procedures to extend die life. This project was undertaken to investigate the effects of composition and heat treating on die life and optimize these parameters.

  7. 43 CFR 3502.40 - What happens if an applicant or successful bidder for a permit or lease dies before the permit or...

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 43 Public Lands: Interior 2 2013-10-01 2013-10-01 false What happens if an applicant or successful bidder for a permit or lease dies before the permit or lease is issued? 3502.40 Section 3502.40 Public... successful bidder for a permit or lease dies before the permit or lease is issued? (a) If probate of...

  8. 43 CFR 3502.40 - What happens if an applicant or successful bidder for a permit or lease dies before the permit or...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 43 Public Lands: Interior 2 2012-10-01 2012-10-01 false What happens if an applicant or successful bidder for a permit or lease dies before the permit or lease is issued? 3502.40 Section 3502.40 Public... successful bidder for a permit or lease dies before the permit or lease is issued? (a) If probate of...

  9. 43 CFR 3502.40 - What happens if an applicant or successful bidder for a permit or lease dies before the permit or...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 43 Public Lands: Interior 2 2014-10-01 2014-10-01 false What happens if an applicant or successful bidder for a permit or lease dies before the permit or lease is issued? 3502.40 Section 3502.40 Public... successful bidder for a permit or lease dies before the permit or lease is issued? (a) If probate of...

  10. 43 CFR 3502.40 - What happens if an applicant or successful bidder for a permit or lease dies before the permit or...

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 43 Public Lands: Interior 2 2011-10-01 2011-10-01 false What happens if an applicant or successful bidder for a permit or lease dies before the permit or lease is issued? 3502.40 Section 3502.40 Public... successful bidder for a permit or lease dies before the permit or lease is issued? (a) If probate of...

  11. Investment casting

    SciTech Connect

    Bidwell, H.T.

    1996-04-01

    Materials and manufacturing technologies for investment casting have made impressive gains over the past several years, resulting in higher productivity, shorter lead times, and superior castings. To improve efficiency, investment casters have applied total quality control methods, new management concepts, and computer controls. Management and production efficiency improvements have been critical factors in maintaining and expanding market share.

  12. Application of statistical methods for analyzing the relationship between casting distortion, mold filling, and interfacial heat transfer in sand molds

    SciTech Connect

    Y. A. Owusu

    1999-03-31

    This report presents a statistical method of evaluating geometric tolerances of casting products using point cloud data generated by coordinate measuring machine (CMM) process. The focus of this report is to present a statistical-based approach to evaluate the differences in dimensional and form variations or tolerances of casting products as affected by casting gating system, molding material, casting thickness, and casting orientation at the mold-metal interface. Form parameters such as flatness, parallelism, and other geometric profiles such as angularity, casting length, and height of casting products were obtained and analyzed from CMM point cloud data. In order to relate the dimensional and form errors to the factors under consideration such as flatness and parallelism, a factorial analysis of variance and statistical test means methods were performed to identify the factors that contributed to the casting distortion at the mold-metal interface.

  13. Predicting Pattern Tooling and Casting Dimensions for Investment Casting, Phase II

    SciTech Connect

    Nick Cannell; Adrian S. Sabau

    2005-09-30

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The first part of the project involved preparation of reports on the state of the art at that time for all the areas under consideration (die-wax, wax-shell, and shell-alloy). The primary R&D focus during Phase I was on the wax material since the least was known about it. The main R&D accomplishments during this phase were determination of procedures for obtaining the thermal conductivity and viscoelastic properties of an unfilled wax and validating those procedures. Phase II focused on die-wax and shell-alloy systems. A wax material model was developed based on results obtained during the previous R&D phase, and a die-wax model was successfully incorporated into and used in commercial computer programs. Current computer simulation programs have complementary features. A viscoelastic module was available in ABAQUS but unavailable in ProCAST, while the mold-filling module was available in ProCAST but unavailable in ABAQUS. Thus, the numerical simulation results were only in good qualitative agreement with experimental results, the predicted shrinkage factors being approximately 2.5 times larger than those measured. Significant progress was made, and results showed that the testing and modeling of wax material had great potential for industrial applications. Additional R&D focus was placed on one shell-alloy system. The fused-silica shell mold and A356 aluminum alloy were considered. The experimental part of the program was conducted at ORNL and commercial foundries, where wax patterns were injected, molds were invested, and alloys were poured. It was very important to obtain accurate temperature data from actual castings, and significant effort was made to obtain temperature profiles in the shell mold. A model for thermal radiation within the shell mold was developed, and the thermal model was successfully validated using ProCAST. Since the fused silica shells had the lowest thermal expansion properties in the industry, the dewaxing phase, including the coupling between wax-shell systems, was neglected. The prefiring of the empty shell mold was considered in the model, and the shell mold was limited to a pure elastic material. The alloy dimensions were obtained from numerical simulations only with coupled shell-alloy systems. The alloy dimensions were in excellent quantitative agreement with experimental data, validating the deformation module. For actual parts, however, the creep properties of the shell molds must also be obtained, modeled, and validated.

  14. Rapid Tooling via Investment Casting and Rapid Prototype Patterns

    SciTech Connect

    Baldwin, Michael D.

    1999-06-01

    The objective of this work to develop the materials processing and design technologies required to reduce the die development time for metal mold processes from 12 months to 3 months, using die casting of Al and Mg as the example process. Sandia demonstrated that investment casting, using rapid prototype patterns produced from Stereo lithography or Selective laser Sintering, was a viable alternative/supplement to the current technology of machining form wrought stock. A demonstration die insert (ejector halt) was investment cast and subsequently tested in the die casting environment. The stationary half of the die insert was machined from wrought material to benchmark the cast half. The two inserts were run in a die casting machine for 3,100 shots of aluminum and at the end of the run no visible difference could be detected between the cast and machined inserts. Inspection concluded that the cast insert performed identically to the machined insert. Both inserts had no indications of heat checking or degradation.

  15. Impact properties of zinc die cast alloys

    SciTech Connect

    Schrems, Karol K.; Dogan, Omer N.; Manahan, M.P.; Goodwin, F.E.

    2005-01-01

    Alloys 3, 5, AcuZinc 5, and ZA-8 were tested at five temperatures between -40 C and room temperature to determine impact properties. Izod impact energy data was obtained in accordance with ASTM D256. Unlike ASTM E23, these samples were tested with a milled notch in order to compare with plastic samples. In addition, flexural data was obtained for design use.

  16. High density tape casting system

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr. (inventor)

    1989-01-01

    A system is provided for casting thin sheets (or tapes) of particles bound together, that are used for oxygen membranes and other applications, which enables the particles to be cast at a high packing density in a tape of uniform thickness. A slurry contains the particles, a binder, and a solvent, and is cast against the inside walls of a rotating chamber. Prior to spraying the slurry against the chamber walls, a solvent is applied to a container. The solvent evaporates to saturate the chamber with solvent vapor. Only then is the slurry cast. As a result, the slurry remains fluid long enough to spread evenly over the casting surface formed by the chamber, and for the slurry particles to become densely packed. Only then is the chamber vented to remove solvent, so the slurry can dry. The major novel feature is applying solvent vapor to a rotating chamber before casting slurry against the chamber walls.

  17. Hair casts

    PubMed Central

    Parmar, Sweta S.; Parmar, Kirti S.; Shah, Bela J.

    2014-01-01

    Hair casts or pseudonits are circumferential concretions, which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis. PMID:25396168

  18. The Feasibility of Casting Sculpture in Kirksite

    E-print Network

    Fox, Lewis Howard

    1968-01-01

    can be used effectively, the negative patterns must first be cast or machined in copper or aluminum. BIBLIOGRAPHY Books ASM Handbook Committee. Metals Handbook, Vol. I and Vol. II. Metals Park, Ohio: American Society for Metals, 1961. Hofman, H... INTRODUCTION Kirksite is one of the brand names given to the various zinc die-casting alloys. Kirksite consists of 91 percent zinc, 4 percent aluminum, 4 percent copper, and 1 percent magnesium. It is a bluish- white metal commonly used commercially...

  19. Project CAST.

    ERIC Educational Resources Information Center

    Charles County Board of Education, La Plata, MD. Office of Special Education.

    The document outlines procedures for implementing Project CAST (Community and School Together), a community-based career education program for secondary special education students in Charles County, Maryland. Initial sections discuss the role of a learning coordinator, (including relevant travel reimbursement and mileage forms) and an overview of…

  20. Micromechanical die attachment surcharge

    DOEpatents

    Filter, William F. (Albuquerque, NM); Hohimer, John P. (Albuquerque, NM)

    2002-01-01

    An attachment structure is disclosed for attaching a die to a supporting substrate without the use of adhesives or solder. The attachment structure, which can be formed by micromachining, functions purely mechanically in utilizing a plurality of shaped pillars (e.g. round, square or polygonal and solid, hollow or slotted) that are formed on one of the die or supporting substrate and which can be urged into contact with various types of mating structures including other pillars, a deformable layer or a plurality of receptacles that are formed on the other of the die or supporting substrate, thereby forming a friction bond that holds the die to the supporting substrate. The attachment structure can further include an alignment structure for precise positioning of the die and supporting substrate to facilitate mounting the die to the supporting substrate. The attachment structure has applications for mounting semiconductor die containing a microelectromechanical (MEM) device, a microsensor or an integrated circuit (IC), and can be used to form a multichip module. The attachment structure is particularly useful for mounting die containing released MEM devices since these devices are fragile and can otherwise be damaged or degraded by adhesive or solder mounting.

  1. Prototype casting fabrication by stereolithography

    SciTech Connect

    Cromwell, W.E.

    1992-03-01

    The evolution of the new technology of producing CAD models by ultraviolet solidification of resin materials (``STEREOLITHOGRAPHY``) continues to progress. The potential application area of rigid fabrication of prototype investment castings is becoming more feasible as we continue to successfully yield experimental castings by the ``SHELL`` processing method. This supplemental (to 11/90 publication) report briefly reviews the original project objectives, activities related to these objectives since November 1990, and progress made through December 1991. We discuss several new case studies involving new resin materials (and other materials) tested along with investment casting processing results. The most recent success, the processing of the highly complex ``C`` HOUSING design by the ``shell`` mold process in both aluminum and steel, will be discussed. This is considered a major breakthrough toward establishing this new technology as a viable approach to the rapid development of prototype investment castings, employing the most common aerospace (precision) cast process. Our future planning calls for expanding the study to help the investment casting industry in refining related processing techniques and to continue our evaluation of new resins suitable for the casting process. Present project planning calls for the completion of this study by the third quarter FY93 or sooner. We believe that with the continued excellent cooperation of our casting supplier study team and an accelerated effort by resin materials producers to further refine related materials, we can achieve all objectives during the planned time frame.

  2. Prototype casting fabrication by stereolithography

    SciTech Connect

    Cromwell, W.E.

    1992-03-01

    The evolution of the new technology of producing CAD models by ultraviolet solidification of resin materials ( STEREOLITHOGRAPHY'') continues to progress. The potential application area of rigid fabrication of prototype investment castings is becoming more feasible as we continue to successfully yield experimental castings by the SHELL'' processing method. This supplemental (to 11/90 publication) report briefly reviews the original project objectives, activities related to these objectives since November 1990, and progress made through December 1991. We discuss several new case studies involving new resin materials (and other materials) tested along with investment casting processing results. The most recent success, the processing of the highly complex C'' HOUSING design by the shell'' mold process in both aluminum and steel, will be discussed. This is considered a major breakthrough toward establishing this new technology as a viable approach to the rapid development of prototype investment castings, employing the most common aerospace (precision) cast process. Our future planning calls for expanding the study to help the investment casting industry in refining related processing techniques and to continue our evaluation of new resins suitable for the casting process. Present project planning calls for the completion of this study by the third quarter FY93 or sooner. We believe that with the continued excellent cooperation of our casting supplier study team and an accelerated effort by resin materials producers to further refine related materials, we can achieve all objectives during the planned time frame.

  3. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    SciTech Connect

    Klueh, R.L.; Maziasz, P.J.; Vitek, J.M.; Evans, N.D.; Hashimoto, N.

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr-Mo-V-Nb combination in COST CB2. To explore this question, nine more casting test blocks, four 3Cr steels and five 11Cr steels were purchased, and microstructure and mechanical properties studies similar to those described above for the first iteration of test blocks were conducted. Experimental results from the second iteration indicated that 11 Cr steels with excellent properties are possible. The 11Cr-1.5Mo-V-Nb steels were superior to 11Cr-2W-V-Ta steels, and it appears the former class of steels can be developed to have tensile and creep properties exceeding those of COST CB2. The W-Nb combination in an 11Cr-2W-V-Nb steel had tensile and short-time creep properties at 650 C better than the 11Cr-1.5Mo-V-Nb steels, although long-time low-stress properties may not be as good because of Laves phase formation. Based on the results, the next step in the development of improved casting steels involves acquisition of 11Cr-1.5Mo-V-Nb-N-B-C and 11Cr-2W-V-Nb-N-B-C steels on which long-term creep-rupture tests (>10,000 h) be conducted. For better oxidation and corrosion resistance, development of 11Cr steels, as opposed to a 9Cr steels, such as COST CB2, are important for future turbine designs that envision operating temperatures of 650 C.

  4. Casting methods

    DOEpatents

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  5. Correlating Hardness Retention and Phase Transformations of Al and Mg Cast Alloys for Aerospace Applications

    NASA Astrophysics Data System (ADS)

    Kasprzak, W.; Czerwinski, F.; Niewczas, M.; Chen, D. L.

    2015-03-01

    The methodology based on correlating hardness and phase transformations was developed and applied to determine the maximum temperature of hardness retention of selected Al-based and Mg-based alloys for aerospace applications. The Al alloys: A356, F357, and C355 experienced 34-66% reduction of the initial hardness, in comparison to 4-22% hardness reduction observed in Mg alloys: QE22A, EV31A, ZE41A, and WE43B after the same annealing to 450 °C. For Al alloys the hardness reduction showed a steep transition between 220 and 238 °C. In contrast, Mg alloys showed a gradual hardness decrease occurring at somewhat higher temperatures between 238 and 250 °C. The hardness data were correlated with corresponding phase transformation kinetics examined by dilatometer and electrical resistivity measurements. Although Mg alloys preserved hardness to higher temperatures, their room temperature tensile strength and hardness were lower than Al alloys. The experimental methodology used in the present studies appears to be very useful in evaluating the softening temperature of commercial Al- and Mg-based alloys, permitting to assess their suitability for high-temperature applications.

  6. Casting the Spirit: A Handmade Legacy

    ERIC Educational Resources Information Center

    Rutenberg, Mona

    2008-01-01

    This article discusses how an art therapist working in a hospital palliative care unit has incorporated a ritual of hand casting to help bring closure to dying patients and family members who are grieving as death approaches. The finished hand sculptures depict the hands of the patients and, sometimes, of their loved ones. They are faithful and…

  7. Villafranca Die Kabinete und die Revolutionen.

    E-print Network

    Prodinger, Helmut

    dabei. Unter der Fahne der Nationalitäten flog der Kampf gegen die alten Throne durch die Länder von den Kampf vom 24. Juni, der Sturm der Rothen gegen die gemäßigten Republikaner, der socialen Clubs gegen die

  8. Casting materials

    DOEpatents

    Chaudhry, Anil R. (Xenia, OH); Dzugan, Robert (Cincinnati, OH); Harrington, Richard M. (Cincinnati, OH); Neece, Faurice D. (Lyndurst, OH); Singh, Nipendra P. (Pepper Pike, OH)

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  9. Application of film-casting technique to investigate drug-polymer miscibility in solid dispersion and hot-melt extrudate.

    PubMed

    Parikh, Tapan; Gupta, Simerdeep Singh; Meena, Anuprabha K; Vitez, Imre; Mahajan, Nidhi; Serajuddin, Abu T M

    2015-07-01

    Determination of drug-polymer miscibility is critical for successful development of solid dispersions. This report details a practical method to predict miscibility and physical stability of drug with various polymers in solid dispersion and, especially, in melt extrudates by applying a film-casting technique. Mixtures of itraconazole (ITZ) with hydroxypropylmethylcellulose phthalate (HPMCP), Kollidon(®) VA 64, Eudragit(®) E PO, and Soluplus(®) were film-casted, exposed to 40°C/75% RH for 1 month and then analyzed using differential scanning calorimetry (DSC), powder X-ray diffractometry, and polarized light microscopy (PLM). ITZ had the highest miscibility with HPMCP, being miscible at drug to polymer ratio of 6:4 (w/w). There was a downward trend of lower miscibility with Soluplus(®) (miscible at 3:7, w/w, and a few microcrystals present at 4:6, w/w), Kollidon(®) VA 64 (2:8, w/w) and Eudragit(®) E PO (<1:9, w/w). PLM was found more sensitive to detect drug crystallization than DSC and powder X-ray diffractometry. There was general correlation between results of film casting and hot-melt extrusion (HME) using a twin screw extruder. For ITZ-Soluplus(®) mixtures, HME at 4:6 (w/w) resulted in a single phase, whereas drug crystallization was observed at higher drug load. HME of ITZ-Kollidon(®) VA 64 mixtures also correlated well with the miscibility predicted by film casting. PMID:25917333

  10. Thin Wall Iron Castings

    SciTech Connect

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  11. Optimization of Squeeze Casting for Aluminum Alloy Parts

    SciTech Connect

    David Schwam; John F. Wallace; Qingming Chang; Yulong Zhu

    2002-07-30

    This study was initiated with the installation of a new production size UBE 350 Ton VSC Squeeze Casting system in the Metal Casting Laboratory at Case Western University. A Lindberg 75k W electrical melting furnace was installed alongside. The challenge of installation and operation of such industrial-size equipment in an academic environment was met successfully. Subsequently, a Sterling oil die heater and a Visi-Track shot monitoring system were added. A significant number of inserts were designed and fabricated over the span of the project, primarily for squeeze casting different configurations of test bars and plates. A spiral ''ribbon insert'' for evaluation of molten metal fluidity was also fabricated. These inserts were used to generate a broad range of processing conditions and determine their effect on the quality of the squeeze cast parts. This investigation has studied the influence of the various casting variables on the quality of indirect squeeze castings primarily of aluminum alloys. The variables studied include gating design, fill time and fill patter, metal pressure and die temperature variations. The quality of the die casting was assessed by an analysis of both their surface condition and internal soundness. The primary metal tested was an aluminum 356 alloy. In addition to determining the effect of these casting variables on casting quality as measured by a flat plate die of various thickness, a number of test bar inserts with different gating designs have been inserted in the squeeze casting machine. The mechanical properties of these test bars produced under different squeeze casting conditions were measured and reported. The investigation of the resulting properties also included an analysis of the microstructure of the squeeze castings and the effect of the various structural constituents on the resulting properties. The main conclusions from this investigation are as follows: The ingate size and shape are very important since it must remain open until the casting is solidified and pressure is maintained on the solidifying casting. Fanned gates, particularly on the smaller section castings avoid jetting effects at the ingate end. The fan type ingate helps accomplish a rapid fill without high velocities. The molten metal has to fill the cavity before localized solidification occurs. This is best accomplished with a larger ingate to attain rapid filling without excessive velocity or jetting that occurs at high metal velocities. Straight gates are prone to case jetting of the metal stream even a low velocities. Fanned gates allow use of higher fill velocity without excessive jetting. A higher metal pressure provides a more complete fill of the die including improved compensation for solidification shrinkage. With the proper filling pattern, ingates, overflows and die temperature for a given die, very good tensile properties can be attained in squeeze casting. In general, the smaller squeeze castings require higher die temperatures. Computer models using the UES Procast and MagmaSoft finite element software can, after suitable adjustments, predict the flow pattern in the die cavity.

  12. Villafranca Die Kabinete und die Revolutionen.

    E-print Network

    Wagner, Stephan

    Villafranca oder Die Kabinete und die Revolutionen. von Sir John Retcliffe (Verfasser des Romans (Nachtrag zu »Magenta und Solferino.«) Dritter Abschnitt. Ein Provisorium! DIE VILLA AM SEE. Die Folge der Schlacht bei Magenta war die völlige Räumung der Lombardei und das Zurückgehen der österreichischen Armee

  13. Villafranca Die Kabinete und die Revolutionen.

    E-print Network

    Prodinger, Helmut

    Villafranca oder Die Kabinete und die Revolutionen. von Sir John Retcliffe Zweiter Abschnitt: 10 Jahre! Historisch politischer Roman aus der Gegenwart Erster Band. Die Tricoloren! F�R DEN LESER! Die »Zehn Jahre« bilden die Fortsetzung und Vollendung des Romans »Villafranca«, dessen Stoff unter der Hand

  14. Fatigue Characteristics and Quality Index of A357 Type Semi-Solid Aluminum Castings Used for Automotive Application

    NASA Astrophysics Data System (ADS)

    Bouazara, M.; Bouaicha, A.; Ragab, Kh. A.

    2015-08-01

    The present work aims to investigate the fatigue characteristics of automotive lower suspension arm made of semi-solid A357 aluminum castings using metallurgical and analytical approaches. The fatigue life calculations of analytical model are used to identify and introduce the model parameters based on the suspension arm material followed by analyzing the load-number of cycles fatigue curve. The critical stress areas capable of initiating cracks during fatigue tests are detected using ABAQUS software followed by the installation of strain gages on the suspension arm to calculate maximum stress. The fatigue experiments are carried out to compare the results of the analytical method with the experimental endurance curves traced by lower suspension arm samples. Microstructure characteristics of the semi-solid A357 under T6 heat treatment conditions are examined using scanning electron microscope. The results show that the fatigue life and the quality index of alloys investigated are affected by casting technique, castings design, microstructural characterization, and heat treatment condition.

  15. The application of higher than atmospheric pressure to the risers of steel castings has been reported in the foundry literature going back at least to the 1940's. In these reports, the

    E-print Network

    Beckermann, Christoph

    1 1 2 1 1 2 ABSTRACT The application of higher than atmospheric pressure to the risers of steel to feed a greater distance than a riser operating under normal atmospheric pressure. The primary goals, the application of pressure to risers resulted in increased feeding distances, increased casting yield

  16. Sensor-Based Assessment of Cast Placement and Removal

    PubMed Central

    MAAG, Anne-Lise D.; LAUFER, Shlomi; KWAN, Calvin; COHEN, Elaine R.; LENHART, Rachel L.; STORK, Natalie C.; HALANSKI, Matthew A.; PUGH, Carla M.

    2014-01-01

    Appropriate pressure during the application of a cast is critical to provide adequate stabilization of fractures. Force-sensing resistors (FSR) were used to measure pressure during cast placement and removal. The data demonstrated a signature pattern of skin pressure during the different steps of cast placement and removal. This reproducible signal provides validity evidence for our model. PMID:24732518

  17. Sensor-based assessment of cast placement and removal.

    PubMed

    Maag, Anne-Lise D; Laufer, Shlomi; Kwan, Calvin; Cohen, Elaine R; Lenhart, Rachel L; Stork, Natalie C; Halanski, Matthew A; Pugh, Carla M

    2014-01-01

    Appropriate pressure during the application of a cast is critical to provide adequate stabilization of fractures. Force-sensing resistors (FSR) were used to measure pressure during cast placement and removal. The data demonstrated a signature pattern of skin pressure during the different steps of cast placement and removal. This reproducible signal provides validity evidence for our model. PMID:24732518

  18. A Benchmark Study on Casting Residual Stress

    SciTech Connect

    Johnson, Eric M.; Watkins, Thomas R; Schmidlin, Joshua E; Dutler, S. A.

    2012-01-01

    Stringent regulatory requirements, such as Tier IV norms, have pushed the cast iron for automotive applications to its limit. The castings need to be designed with closer tolerances by incorporating hitherto unknowns, such as residual stresses arising due to thermal gradients, phase and microstructural changes during solidification phenomenon. Residual stresses were earlier neglected in the casting designs by incorporating large factors of safety. Experimental measurement of residual stress in a casting through neutron or X-ray diffraction, sectioning or hole drilling, magnetic, electric or photoelastic measurements is very difficult and time consuming exercise. A detailed multi-physics model, incorporating thermo-mechanical and phase transformation phenomenon, provides an attractive alternative to assess the residual stresses generated during casting. However, before relying on the simulation methodology, it is important to rigorously validate the prediction capability by comparing it to experimental measurements. In the present work, a benchmark study was undertaken for casting residual stress measurements through neutron diffraction, which was subsequently used to validate the accuracy of simulation prediction. The stress lattice specimen geometry was designed such that subsequent castings would generate adequate residual stresses during solidification and cooling, without any cracks. The residual stresses in the cast specimen were measured using neutron diffraction. Considering the difficulty in accessing the neutron diffraction facility, these measurements can be considered as benchmark for casting simulation validations. Simulations were performed using the identical specimen geometry and casting conditions for predictions of residual stresses. The simulation predictions were found to agree well with the experimentally measured residual stresses. The experimentally validated model can be subsequently used to predict residual stresses in different cast components. This enables incorporation of the residual stresses at the design phase along with external loads for accurate predictions of fatigue and fracture performance of the cast components.

  19. The application of pattern recognition as defect prediction tool in solidification modeling of single crystal investment castings

    SciTech Connect

    Purvis, A.L.; Hanslits, C.R.

    1995-12-31

    Solidification grain conditions were separated into four separate categories corresponding to the more common conditions found in single crystal production castings. The four grain conditions investigated were equiaxed grains, columnar grains, single crystals and freckle defects. Baseline computer models were developed which define these conditions in terms of various thermal history data obtained form the models, related to the thermal gradient (G) and rate of solidification (R) for the single crystal investment castings. By resolving the G and R values into vector components, as well as published criteria functions, numerous features of the thermal history were obtained and compared for the defining data. Extensive statistics were performed on the data to determine the statistical influence of each of the features on the categorization of the baseline data. The relative influence of the variables in identifying the grain conditions was determined by using pattern recognition, a categorization technique normally used in signal processing. It was discovered that many of the traditional features used in criteria functions were not influential when used to recognize the four grain condition categories of data. A least square 3 variable linear equation using the influential features was better for identification of grain conditions than more traditional methods in the categorization techniques. The baseline, or training data, was then tested with laboratory and production shaped solidification models to categorize the thermal history and compare directly with the defined baseline models. The numerical categorization was very consistent with experimental results and process changes were made to eliminate the undesirable grain conditions in several different casting shapes.

  20. Wege in die Zukunft

    NASA Astrophysics Data System (ADS)

    Kauermann, Göran; Mosler, Karl

    Die Zukunft stellt große Herausforderungen an die Arbeit der Deutschen Statistischen Gesellschaft. Sie betreffen die gestiegenen Anforderungen der Nutzer von Statistik, die Kommunikationsmöglichkeiten des Internets sowie die Dynamik der statistischen Wissenschaften und ihrer Anwendungsgebiete. Das Kapitel 5 beschreibt, wie sich die Gesellschaft diesen Herausforderungen stellt und welche Ziele sie sich in der wissenschaftlichen Zusammenarbeit und im Kampf gegen das Innumeratentum gesetzt hat.

  1. The application of a probabilistic particle model for turbulent combustion modelling in combustors. (German Title: Die Anwendung eines probabilistischen Partikelmodells für die Modellierung der turbulenten Verbrennung in Brennkammern)

    NASA Astrophysics Data System (ADS)

    Aumeier, Thomas

    2011-12-01

    The modeling of combustion phenomena in turbulent flows is an important requirement to calculate the effects on the underlying flow field and thus to use the results for design studies and optimization processes in technical applications. Complex chemical systems arise due to the large amount of species participating in combustion reactions as well as multiple reaction paths which are represented by a set of reaction equations. These systems have to be solved with suitable numerical techniques and must consider the influence of turbulence in the mean transport equations, respectively. Compared to the time scales in the flow, chemical reactions occur on a more expanded range of time at a molecular level. This effect reflects in the formulation of the equations for the calculation of chemical reaction rates, which are given in a Lagrangian formulation and therefore only depends on time. In practical cases specific combustion models are used depending on the combustion regime which is associated within an application. In this thesis a combustion model for turbulence chemistry interactions is presented, which can be used, independently of the combustion regime, for both diffusion and premixed flames as well as for partially premixed flames in realistic combustors. With the aid of the model the mean chemical source terms can be coupled to the species transport equations and the energy equation of the commercial CFD - solver FLUENT®. This is done within the solver by a user-friendly interface, the so-called User Defined Functions (UDF). Transport equations for each specie progressing in the chemical reactions are solved and its source terms are calculated with the aid of a detailed reaction mechanism. In the presented model the calculation of the mean values is performed by coupling a Lagrangian solution procedure with an Eulerian finite volume solver. A very large amount of individual particles are considered where for each particle additional Lagrangian equations have to be solved. The basic principle of the model is the calculation of fluid particle trajectories, which are moved through the flow field. Exchange processes with the surrounding fluid as well as chemical reactions occur to each fluid particle on its way through the flow field. The surrounding fluid is represented by the mean flow nearby the particle and is locally defined by a computational cell. Exchange processes have to be modeled. For this purpose a very simple model known as the IEM (Intermediate Exchange by the Mean) model is used. The chemical source term is given in a closed formulation and can be directly calculated from particle data. This is one of the main advantages of the described procedure. From an ensemble of fluid particles the mean source terms after each numerical time step can be calculated and are passed to the CFD-solver. This procedure implies the solution of the unsteady transport equations in FLUENT. The presented model is based on a model, which is known as PEUL (PEUL - Probabilistique Eulerienne Lagrangienne) in literature and was applied for the first time in an unsteady coupling of the Lagrangian particle solver and the Eulerian flow solver. However, the computational effort is very high due to the high amount of particles which are necessary for the calculation. In this study three different applications are investigated: a turbulent methane-air jetflame, a premixed lean combustion of methane under FLOX® operation conditions as well as a diffusion flame in a generic combustor for the combustion of syntesis gas. The results are presented and show in general a good consistency with the experimental data. Nevertheless, they also offer some shortcomings, which are discussed. A lot of computational efforts limits the model in very large configurations.

  2. Computer simulation applied to jewellery casting: challenges, results and future possibilities

    NASA Astrophysics Data System (ADS)

    Tiberto, Dario; Klotz, Ulrich E.

    2012-07-01

    Computer simulation has been successfully applied in the past to several industrial processes (such as lost foam and die casting) by larger foundries and direct automotive suppliers, while for the jewelry sector it is a procedure which is not widespread, and which has been tested mainly in the context of research projects. On the basis of a recently concluded EU project, the authors here present the simulation of investment casting, using two different softwares: one for the filling step (Flow-3D®), the other one for the solidification (PoligonSoft®). A work on material characterization was conducted to obtain the necessary physical parameters for the investment (used for the mold) and for the gold alloys (through thermal analysis). A series of 18k and 14k gold alloys were cast in standard set-ups to have a series of benchmark trials with embedded thermocouples for temperature measurement, in order to compare and validate the software output in terms of the cooling curves for definite test parts. Results obtained with the simulation included the reduction of micro-porosity through an optimization of the feeding channels for a controlled solidification of the metal: examples of the predicted porosity in the cast parts (with metallographic comparison) will be shown. Considerations on the feasibility of applying the casting simulation in the jewelry sector will be reached, underlining the importance of the software parametrization necessary to obtain reliable results, and the discrepancies found with the experimental comparison. In addition an overview on further possibilities of application for the CFD in jewellery casting, such as the modeling of the centrifugal and tilting processes, will be presented.

  3. Investigation on Tool Wear Rate for Modified and Unmodified Aluminium-Silicon Casting Alloy

    NASA Astrophysics Data System (ADS)

    Haque, M. M.; Khan, A. A.; Ismail, Ahmad F.

    This study demonstrates and explains the effect of strontium modification on machinability of aluminium-silicon eutectic (LM-6 type) alloy. This alloy is known to have many favourable features including weight to strength ratio, high corrosion resistance and excellent castability. However, normal unmodified LM-6 alloy has poor machinability, which reduces its applications range. In this work, various samples of LM-6 alloy were cast using sand and metallic chill mould with and without strontium addition. Machining on each cast product, was carried out using recommended cutting parameters for Al-Si alloys. Strontium modified samples have recorded a reduction in average flank wear, an increase in shear plane angles and a reduction in chip thickness. The main reason for this improvement is the refining effect of strontium, which reduces the size of the hard silicon particles. As a result, their abrasive action on the tool face has reduced a lot. Dramatic reductions in tool wear rate were recorded when the microstructures were refined. On the other hand, when no refinement of microstructure occurs, tool wear rate becomes high. Chip analysis showed that strontium modified sample produced a thinner chip thickness with a larger shear plane angle, requiring less cutting forces. The tool wear depends not only on the phases present in the work material, but also on their sizes and distribution over entire structure. Thus, strontium modification has better effect on machinability of die cast alloy compared to that of the sand cast LM-6 alloy.

  4. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable...

  5. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable...

  6. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable...

  7. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...not be used with respect to the bearing surfaces of a part whose bearing factor is larger than the applicable...

  8. Vacuum casting of thick polymeric films

    NASA Technical Reports Server (NTRS)

    Cuddihy, E. F.; Moacanin, J.

    1979-01-01

    Bubble formation and layering, which often plague vacuum-evaporated films, are prevented by properly regulating process parameters. Vacuum casting may be applicable to forming thick films of other polymer/solvent solutions.

  9. Evaluation of Heat Checking and Washout of Heat Resistant Superalloys and Coatings for Die inserts

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Edward Courtright; Harold Adkins

    2005-01-30

    This project had two main objectives: (1) To design, fabricate and run a full size test for evaluating soldering and washout in die insert materials. This test utilizes the unique capabilities of the 350 Ton Squeeze Casting machine available in the Case Meal Casting Laboratory. Apply the test to evaluate resistance of die materials and coating, including heat resistant alloys to soldering and washout damage. (2) To evaluate materials and coatings, including heat resistant superalloys, for use as inserts in die casting of aluminum alloys.

  10. LLNL casting technology

    SciTech Connect

    Shapiro, A.B.; Comfort, W.J. III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US compentiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective, experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  11. Materials processing threshold report: 2. Use of low gravity for cast iron process development

    NASA Technical Reports Server (NTRS)

    Frankhouser, W. L.

    1980-01-01

    Potential applications of a low gravity environment of interest to the commercial producers of cast iron were assessed to determine whether low gravity conditions offer potential opportunities to producers for improving cast iron properties and expanding the use of cast irons. The assessment is limited to the gray and nodular types of iron, however, the findings are applicable to all cast irons. The potential advantages accrued through low gravity experiments with cast irons are described.

  12. Rapid tooling for functional prototyping of metal mold processes: Literature review on cast tooling

    SciTech Connect

    Baldwin, M.D.; Hochanadel, P.W.

    1995-11-01

    This report is a literature review on cast tooling with the general focus on AISI H13 tool steel. The review includes processing of both wrought and cast H13 steel along with the accompanying microstructures. Also included is the incorporation of new rapid prototyping technologies, such as Stereolithography and Selective Laser Sintering, into the investment casting of tool steel. The limiting property of using wrought or cast tool steel for die casting is heat checking. Heat checking is addressed in terms of testing procedures, theories regarding the mechanism, and microstructural aspects related to the cracking.

  13. Methods and apparatus for manufacturing monocrystalline cast silicon and monocrystalline cast silicon bodies for photovoltaics

    DOEpatents

    Stoddard, Nathan G

    2014-01-14

    Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.

  14. Methods and apparatuses for manufacturing monocrystalline cast silicon and monocrystalline cast silicon bodies for photovoltaics

    DOEpatents

    Stoddard, Nathan G. (Gettysburg, PA)

    2011-11-01

    Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.

  15. DIE Deflection Modeling: Empirical Validation and Tech Transfer

    SciTech Connect

    R. Allen Miller

    2003-05-28

    This report summarizes computer modeling work that was designed to help understand how the die casting die and machine contribute to parting plane separation during operation. Techniques developed in earlier research (8) were applied to complete a large computational experiment that systematically explored the relationship between the stiffness of the machine platens and key dimensional and structural variables (platen area covered, die thickness, platen thickness, thickness of insert and the location of the die with respect to the platen) describing the die/machine system. The results consistently show that there are many significant interactions among the variables and it is the interactions, more than the individual variables themselves, which determine the performance of the machine/die system. That said, the results consistently show that it is the stiffness of the machine platens that has the largest single impact on die separation.

  16. Low Activation Joining of SiC/SiC Composites for Fusion Applications: Tape Casting TiC+Si Powders

    SciTech Connect

    Henager, Charles H.; Kurtz, Richard J.; Canfield, Nathan L.; Shin, Yongsoon; Luscher, Walter G.; Mansurov, Jirgal; Roosendaal, Timothy J.; Borlaug, Brennan A.

    2013-08-06

    The use of SiC composites in fusion environments likely requires joining of plates using reactive joining or brazing. One promising reactive joining method uses solid-state displacement reactions between Si and TiC to produce Ti3SiC2 + SiC. We continue to explore the processing envelope for this joint for the TITAN collaboration in order to produce optimal joints to undergo irradiation studies in HFIR. One noted feature of the joints produced using tape-calendared powders of TiC+Si has been the large void regions that have been apparently unavoidable. Although the produced joints are very strong, these voids are undesirable. In addition, the tapes that were made for this joining were produced about 20 years ago and were aging. Therefore, we embarked on an effort to produce some new tape cast powders of TiC and Si that could replace our aging tape calendared materials.

  17. Shrinkage Prediction for the Investment Casting of Stainless Steels

    SciTech Connect

    Sabau, Adrian S

    2007-01-01

    In this study, the alloy shrinkage factors were obtained for the investment casting of 17-4PH stainless steel parts. For the investment casting process, unfilled wax and fused silica with a zircon prime coat were used for patterns and shell molds, respectively. Dimensions of the die tooling, wax pattern, and casting were measured using a Coordinate Measurement Machine in order to obtain the actual tooling allowances. The alloy dimensions were obtained from numerical simulation results of solidification, heat transfer, and deformation phenomena. The numerical simulation results for the shrinkage factors were compared with experimental results.

  18. Beryllium-aluminum alloys for investment castings

    SciTech Connect

    Nachtrab, W.T.; Levoy, N.

    1997-05-01

    Beryllium-aluminum alloys containing greater than 60 wt % beryllium are very favorable materials for applications requiring light weight and high stiffness. However, when produced by traditional powder metallurgical methods, these alloys are expensive and have limited applications. To reduce the cost of making beryllium-aluminum components, Nuclear Metals Inc. (NMI) and Lockheed Martin Electronics and Missiles have recently developed a family of patented beryllium-aluminum alloys that can be investment cast. Designated Beralcast, the alloys can achieve substantial weight savings because of their high specific strength and stiffness. In some cases, weight has been reduced by up to 50% over aluminum investment casting. Beralcast is now being used to make thin wall precision investment castings for several advanced aerospace applications, such as the RAH-66 Comanche helicopter and F-22 jet fighter. This article discusses alloy compositions, properties, casting method, and the effects of cobalt additions on strength.

  19. Prediction of ALLOY SHRINKAGE FACTORS FOR THE INVESTMENT CASTING PROCESS

    SciTech Connect

    Sabau, Adrian S

    2006-01-01

    This study deals with the experimental measurements and numerical predictions of alloy shrinkage factors (SFs) related to the investment casting process. The dimensions of the A356 aluminum alloy casting were determined from the numerical simulation results of solidification, heat transfer, fluid dynamics, and deformation phenomena. The investment casting process was carried out using wax patterns of unfilled wax and shell molds that were made of fused silica with a zircon prime coat. The dimensions of the die tooling, wax pattern, and casting were measured, in order to determine the actual tooling allowances. Several numerical simulations were carried out, to assess the level of accuracy for the casting shrinkage. The solid fraction threshold, at which the transition from the fluid dynamics to the solid dynamics occurs, was found to be important in predicting shrinkage factors (SFs). It was found that accurate predictions were obtained for all measued dimensions when the shell mold was considered a deformable material.

  20. Processing of IN-718 Lattice Block Castings

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G.

    2002-01-01

    Recently a low cost casting method known as lattice block casting has been developed by JAM Corporation, Wilmington, Massachusetts for engineering materials such as aluminum and stainless steels that has shown to provide very high stiffness and strength with only a fraction of density of the alloy. NASA Glenn Research Center has initiated research to investigate lattice block castings of high temperature Ni-base superalloys such as the model system Inconel-718 (IN-718) for lightweight nozzle applications. Although difficulties were encountered throughout the manufacturing process , a successful investment casting procedure was eventually developed. Wax formulation and pattern assembly, shell mold processing, and counter gravity casting techniques were developed. Ten IN-718 lattice block castings (each measuring 15-cm wide by 30-cm long by 1.2-cm thick) have been successfully produced by Hitchiner Gas Turbine Division, Milford, New Hampshire, using their patented counter gravity casting techniques. Details of the processing and resulting microstructures are discussed in this paper. Post casting processing and evaluation of system specific mechanical properties of these specimens are in progress.

  1. Ludwig Ganghofer Die Martinsklause

    E-print Network

    Prodinger, Helmut

    Ludwig Ganghofer Die Martinsklause Roman aus dem Anfang des 12. Jahrhunderts 1 Eine stille Sommernacht war hingegangen über die Berge, und der Tag wollte kommen. Um die regungslosen Wipfel der alten ein helles Klirren, wenn die beiden Männer, die auf schmalem Wildpfad durch den Wald emporstiegen, mit

  2. A simple technique for exposing margins on a solid working cast.

    PubMed

    Windhorn, R J

    1998-08-01

    Removable dies used in fixed prosthodontics typically exhibit movement. A solid working cast permits the technician to perfect the interproximal contacts of fixed prostheses. This saves the clinician time at the insertion appointment. This article describes a quick and easy procedure for making a solid working cast with easily visualized margins. PMID:9710830

  3. Die Leonhardskapelle Bau Ausstattung Restaurierung

    E-print Network

    Nicolussi, Kurt

    Die Leonhardskapelle in Nauders Bau · Ausstattung · Restaurierung Reinhard Rampold (Herausgeber .................................................................................................. 10 Martin Mittermair Die Wandmalereien ............................................................................................ 14 Helmut Stampfer Die Holzdecke

  4. Improved Slip Casting Of Ceramic Models

    NASA Technical Reports Server (NTRS)

    Buck, Gregory M.; Vasquez, Peter; Hicks, Lana P.

    1994-01-01

    Improved technique of investment slip casting developed for making precise ceramic wind-tunnel models. Needed in wind-tunnel experiments to verify predictions of aerothermodynamical computer codes. Ceramic materials used because of their low heat conductivities and ability to survive high temperatures. Present improved slip-casting technique enables casting of highly detailed models from aqueous or nonaqueous solutions. Wet shell molds peeled off models to ensure precise and undamaged details. Used at NASA Langley Research Center to form superconducting ceramic components from nonaqueous slip solutions. Technique has many more applications when ceramic materials developed further for such high-strength/ temperature components as engine parts.

  5. Die numerische Totalenergieerhaltung

    E-print Network

    Heidelberg, Universität

    Die numerische Totalenergieerhaltung bei der Simulation des protostellaren Kollapses Rainer K.1 Grundannahmen : : : : : : : : : : : : : : : : : : : : : : : : : 4 2.2 Die Grundgleichungen : : : : : : : : : : : : : : : : : : : : : 5 2.2.3 Energieerhaltung : : : : : : : : : : : : : : : : : : : : : 6 2.3 Die Materialfunktionen

  6. Die Darwinsche Theorie und die Eukaryoten

    E-print Network

    Ulmschneider, Peter

    Geologe Charles Darwin 1859 in der Darwin Theorie. 6.1 Die Darwin-Theorie der Evolution Lebewesen kämpfen. Nach der Darwin-Theorie, wie sie heute formuliert wird, müssen sich mutierte Organismen einem höherer Farbkontrast zu einer besseren Wahrnehmung durch Fressfeinde führt. Die Darwin-Theorie erklärt die

  7. to each anodier compared widi die strengtii of die forces between die lead and silicon

    E-print Network

    Lockwood, Mike

    to each anodier compared widi die strengtii of die forces between die lead and silicon atoms. These lead-silicon interactions must be strong enough to hold die pentagonal lead clusters against die lead at die silicon surface (figure 1). When die high-energy X-ray beam grazes die surface of die

  8. Improving Metal Casting Process

    NASA Technical Reports Server (NTRS)

    1998-01-01

    Don Sirois, an Auburn University research associate, and Bruce Strom, a mechanical engineering Co-Op Student, are evaluating the dimensional characteristics of an aluminum automobile engine casting. More accurate metal casting processes may reduce the weight of some cast metal products used in automobiles, such as engines. Research in low gravity has taken an important first step toward making metal products used in homes, automobiles, and aircraft less expensive, safer, and more durable. Auburn University and industry are partnering with NASA to develop one of the first accurate computer model predictions of molten metals and molding materials used in a manufacturing process called casting. Ford Motor Company's casting plant in Cleveland, Ohio is using NASA-sponsored computer modeling information to improve the casting process of automobile and light-truck engine blocks.

  9. Application of the ToxMiner Database: Network Analysis Linking the ToxCast Chemicals to Known Disease-Gene Associations

    EPA Science Inventory

    The US EPA ToxCast program is using in vitro HTS (High-Throughput Screening) methods to profile and model bioactivity of environmental chemicals. The main goals of the ToxCast program are to generate predictive signatures of toxicity, and ultimately provide rapid and cost-effecti...

  10. Application of the ToxMiner Database: Network Analysis of Linkage between ToxCast Phase I Chemicals and Thyroid Related Disease Outcomes

    EPA Science Inventory

    The US EPA ToxCast program is using in vitro HTS (High-Throughput Screening) methods to profile and model bioactivity of environmental chemicals. The main goals of the ToxCast program are to generate predictive signatures of toxicity, and ultimately provide rapid and cost-effecti...

  11. Cast Metals Coalition Technology Transfer and Program Management Final Report

    SciTech Connect

    Gwyn, Mike

    2009-03-31

    The Cast Metals Coalition (CMC) partnership program was funded to ensure that the results of the Department of Energy's (DOE) metalcasting research and development (R&D) projects are successfully deployed into industry. Specifically, the CMC program coordinated the transfer and deployment of energy saving technologies and process improvements developed under separately funded DOE programs and projects into industry. The transition of these technologies and process improvements is a critical step in the path to realizing actual energy savings. At full deployment, DOE funded metalcasting R&D results are projected to save 55% of the energy used by the industry in 1998. This closely aligns with DOE's current goal of driving a 25% reduction in industrial energy intensity by 2017. In addition to benefiting DOE, these energy savings provide metalcasters with a significant economic advantage. Deployment of already completed R&D project results and those still underway is estimated to return over 500% of the original DOE and industry investment. Energy savings estimates through December 2008 from the Energy-Saving Melting and Revert Reduction Technology (E-SMARRT) portfolio of projects alone are 12 x 1012 BTUs, with a projection of over 50 x 1012 BTUs ten years after program completion. These energy savings and process improvements have been made possible through the unique collaborative structure of the CMC partnership. The CMC team consists of DOE's Office of Industrial Technology, the three leading metalcasting technical societies in the U.S: the American Foundry Society; the North American Die Casting Association; and the Steel Founders Society of America; and the Advanced Technology Institute (ATI), a recognized leader in distributed technology management. CMC provides collaborative leadership to a complex industry composed of approximately 2,100 companies, 80% of which employ less than 100 people, and only 4% of which employ more than 250 people. Without collaboration, new technologies enabling energy efficiencies and environment-friendly improvements are slow to develop, and have trouble obtaining a broad application. The CMC team was able to effectively and efficiently transfer the results of DOE's metalcasting R&D projects to industry by utilizing and delivering the numerous communication vehicles identified in the proposal. The three metalcasting technical associations achieved significant technology transition results under this program. In addition to reaching over 23,000 people per year through Modern Casting and 28,000 through Engineered Casting Solutions, AFS had 84 national publications and reached over 1,200 people annually through Cast Metals Institute (CMI) education courses. NADCA's education department reached over 1,000 people each year through their courses, in addition to reaching over 6,000 people annually through Die Casting Engineer, and publishing 58 papers. The SFSA also published 99 research papers and reached over 1,000 people annually through their member newsletters. In addition to these communication vehicles, the CMC team conducted numerous technical committee meetings, project reviews, and onsite visits. All of these efforts to distribute the latest metalcasting technologies contributed to the successful deployment of DOE's R&D projects into industry. The DOE/CMC partnership demonstrated significant success in the identification and review of relevant and easy-to-implement metalcasting energy-saving processes and technologies so that the results are quickly implemented and become general practice. The results achieved in this program demonstrate that sustained technology transfer efforts are a critical step in the deployment of R&D projects to industry.

  12. Metallic Fuel Casting Development and Parameter Optimization Simulations

    SciTech Connect

    R.S. Fielding; J. Crapps; C. Unal; J.R. Kennedy

    2013-03-01

    One of the advantages of metallic fuel is the abilility to cast the fuel slugs to near net shape with little additional processing. However, the high aspect ratio of the fuel is not ideal for casting. EBR-II fuel was cast using counter gravity injection casting (CGIC) but, concerns have been raised concerning the feasibility of this process for americium bearing alloys. The Fuel Cycle Research and Development program has begun developing gravity casting techniques suitable for fuel production. Compared to CGIC gravity casting does not require a large heel that then is recycled, does not require application of a vacuum during melting, and is conducive to re-usable molds. Development has included fabrication of two separate benchscale, approximately 300 grams, systems. To shorten development time computer simulations have been used to ensure mold and crucible designs are feasible and to identify which fluid properties most affect casting behavior and therefore require more characterization.

  13. NWIS MEASUREMENTS FOR URANIUM METAL ANNULAR CASTINGS

    SciTech Connect

    MATTINGLY, J.K.; VALENTINE, T.E.; MIHALCZO, J.T.

    1998-03-13

    This report describes measurements performed with annular uranium metal castings of different enrichments to investigate the use of {sup 252}Cf-source-driven noise analysis measurements as a means to quantify the amount of special nuclear material (SNM) in the casting. This work in FY 97 was sponsored by the Oak Ridge Y-12 Plant and the DOE Office of Technology Development Programs. Previous measurements and calculational studies have shown that many of the signatures obtained from the source-driven measurement are very sensitive to fissile mass. Measurements were performed to assess the applicability of this method to standard annular uranium metal castings at the Oak Ridge Y-12 plant under verification by the International Atomic Energy Agency (IAEA) using the Nuclear Weapons Identification System (NWIS) processor. Before the measurements with different enrichments, a limited study of source-detector-casting moderator configurations was performed to enhance the correlated information. These configurations consisted of a casting with no reflector and with various thicknesses of polyethylene reflectors up to 10.16 cm in 2.54 cm steps. The polyethylene moderator thickness of 7.62 cm was used for measurements with castings of different enrichments reported here. The sensitivity of the measured parameters to fissile mass was investigated using four castings each with a different enrichment. The high sensitivity of this measurement method to fissile mass and to other material and configurations provides some advantages over existing safeguards methods.

  14. Japanese R&D on new cast alloys and materials

    SciTech Connect

    Hayden, H.W.

    1996-05-01

    On the basis of observations of the JTEC team, it appears that Japanese universities and research institutes are leading long-term R&D thrusts for development of new materials casting technologies. Significant efforts include amorphous metals, intermetallics, application of MHD in continuous casting of steel, and energy efficient furnace technology. Industrial R&D seems focused more on process improvements than on new product technologies, but significant efforts in new cast materials included cast metal matrix composites, materials substitutions for thinner wall products, and advanced ceramic products for foundry industry applications.

  15. QUALITTSSIEGEL FR DIE UNIVERSITT

    E-print Network

    Greifswald, Ernst-Moritz-Arndt-Universität

    26 QUALITÄTSSIEGEL FÜR DIE UNIVERSITÄT Die Universität Greifswald ist systemakkreditiert Von Pauline Glawe und Martha Kuhnhenn ,,Die Studierenden legen Wert auf ak- kreditierte Studiengänge. Wir zahnmedizinische Stu- diengänge ist er seit Beginn in den Pro- zess der Systemakkreditierung einge- bunden. Die

  16. Acquired localised hypertrichosis in a Chinese child after cast immobilisation.

    PubMed

    Yuen, M W; Lai, Loretta K P; Chan, P F; Chao, David V K

    2015-08-01

    Hypertrichosis refers to excessive hair growth that is independent of any androgen effect. Hypertrichosis could be congenital or acquired, localised or generalised. The phenomenon of acquired localised hypertrichosis following cast application for a fracture is well known to orthopaedic surgeons, but is rarely encountered by primary care physicians. We describe a 28-month-old Chinese boy who had fracture of right leg as a result of an injury. He had a cast applied by an orthopaedic surgeon as treatment. On removal of the cast 6 weeks later, he was noticed to have significant hair growth on his right leg compared with the left leg. The patient was reassessed 3 months after removal of the cast. The hypertrichosis resolved completely with time. This patient was one of the youngest among the reported cases of acquired localised hypertrichosis after cast application. We illustrate the significance of management of post-cast-acquired localised hypertrichosis in the primary care setting. PMID:26238136

  17. Application of Rapid Prototyping to the Investment Casting of Test Hardware (MSFC Center Director's Discretionary Fund Final Report, Project No. 98-08)

    NASA Technical Reports Server (NTRS)

    Cooper, K. G.; Wells, D.

    2000-01-01

    Investment casting masters of a selected propulsion hardware component, a fuel pump housing, were rapid prototyped on the several processes in-house, along with the new Z-Corp process acquired through this project. Also, tensile samples were prototyped and cast using the same significant parameters. The models were then shelled in-house using a commercial grade zircon-based slurry and stucco technique. Next, the shelled models were fired and cast by our in-house foundry contractor (IITRI), with NASA-23, a commonly used test hardware metal. The cast models are compared by their surface finish and overall appearance (i.e., the occurrence of pitting, warping, etc.), as well as dimensional accuracy.

  18. INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' PIPE OPERATOR SPRAYING A POWDER TO HELP SOLIDIFY THE PIPE BEING CENTRIFUGALLY CAST. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  19. Casting in Sport

    PubMed Central

    DeCarlo, Mark; Malone, Kathy; Darmelio, John; Rettig, Arthur

    1994-01-01

    Attempts by sports medicine professionals to return high school athletes with hand and wrist injuries to competition quickly and safely have been the source of confusion and debate on many playing fields around the country. In addition to the differing views regarding the appropriateness of playing cast usage in high school football, a debate exists among sports medicine professionals as to which material is best suited for playing cast construction. Materials used in playing cast construction should be hard enough to provide sufficient stabilization to the injured area and include adequate padding to absorb blunt impact forces. The purpose of the biomechanical portion of this investigation was to attempt to determine the most appropriate materials for use in constructing playing casts for the hand and wrist by assessing different materials for: 1) hardness using a Shore durometer, and 2) ability to absorb impact using a force platform. Results revealed that RTV11 and Scotchcast were the “least hard” of the underlying casting materials and that Temper Stick foam greatly increased the ability of RTV11 to absorb impact. Assessment of the mechanical properties of playing cast materials and review of current developments in high school football rules are used to aid practitioners in choosing the most appropriate materials for playing cast construction. ImagesFig 1.Fig 2.Fig 3. PMID:16558257

  20. Tape casting of lanthanum chromite

    SciTech Connect

    Murphy, M.W.; Armstrong, T.R.; Smith, P.A.

    1997-01-01

    Solid oxide fuel cells (SOFCs) are currently being developed for a variety of applications such as stationary on-site power plants and cogeneration. The effects of process additives, ball milling, and solids loading were evaluated for tape casting suspensions of glycine-nitrate-synthesized La{sub 0.7}Ca{sub 0.31}CrO{sub 3} powder. An optimized formulation was obtained based on rheological characterization, electrokinetic sonic amplitude measurements, qualitative examination of green tapes, and the sintered microstructure. The tape casting formulation incorporated 66:34 methyl ethyl ketone/ethyl alcohol solvent, an aliphatic phosphate ester dispersant, and 80 wt% (35 vol%) solids. The best binder/plasticizer system was 12 wt% (15 vol%) poly(isobutyl methacrylate) and 5 wt% (6.3 vol%) benzyl butyl phthalate plasticizer (binder:plasticizer = 2.3). Cast tapes were sintered at 1300 C for 2 h, producing a bulk density of 96.2% theoretical, with linear shrinkage of 22% and an approximate grain size of 1.3 {micro}m.

  1. Silica exposure in hand grinding steel castings.

    PubMed

    O'Brien, D; Froehlich, P A; Gressel, M G; Hall, R M; Clark, N J; Bost, P; Fischbach, T

    1992-01-01

    Exposure to silica dust was studied in the grinding of castings in a steel foundry that used conventional personal sampling methods and new real-time sampling techniques developed for the identification of high-exposure tasks and tools. Approximately one-third of the personal samples exceeded the National Institute for Occupational Safety and Health recommended exposure limit for crystalline silica, a fraction similar to that identified in other studies of casting cleaning. Of five tools used to clean the castings, the tools with the largest wheels, a 6-in. grinder and a 4-in. cutoff wheel, were shown to be the major sources of dust exposure. Existing dust control consisted of the use of downdraft grinding benches. The size of the casting precluded working at a distance close enough to the grates of the downdraft benches for efficient capture of the grinding dust. In addition, measurements of air recirculated from the downdraft benches indicated that less than one-half of the respirable particles were removed from the contaminated airstream. Previous studies have shown that silica exposures in the cleaning of castings can be reduced or eliminated through the use of mold coatings, which minimize sand burn-in on the casting surface; by application of high-velocity, low-volume exhaust hoods; and by the use of a nonsilica molding aggregate such as olivine. This study concluded that all these methods would be appropriate control options. PMID:1317091

  2. Packaged die heater

    SciTech Connect

    Spielberger, Richard; Ohme, Bruce Walker; Jensen, Ronald J.

    2011-06-21

    A heater for heating packaged die for burn-in and heat testing is described. The heater may be a ceramic-type heater with a metal filament. The heater may be incorporated into the integrated circuit package as an additional ceramic layer of the package, or may be an external heater placed in contact with the package to heat the die. Many different types of integrated circuit packages may be accommodated. The method provides increased energy efficiency for heating the die while reducing temperature stresses on testing equipment. The method allows the use of multiple heaters to heat die to different temperatures. Faulty die may be heated to weaken die attach material to facilitate removal of the die. The heater filament or a separate temperature thermistor located in the package may be used to accurately measure die temperature.

  3. Die extratropische Tropopausenregion Dissertation

    E-print Network

    Birner, Thomas

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Die Bedeutung von Tropopause und Tropopausenregion f¨ur den Klimazustand der Atmosph des Wissens 5 2.1 Die Tropopause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1.4 Numerische Simulationen zur extratropischen Tropopause . . . . . . . 17 2

  4. Displaced capillary dies

    DOEpatents

    Kalejs, Juris P. (Wellesley, MA); Chalmers, Bruce (Falmouth, MA); Surek, Thomas (Englewood, CO)

    1984-01-01

    An asymmetrical shaped capillary die made exclusively of graphite is used to grow silicon ribbon which is capable of being made into solar cells that are more efficient than cells produced from ribbon made using a symmetrically shaped die.

  5. Displaced capillary dies

    DOEpatents

    Kalejs, Juris P. (Wellesley, MA); Chalmers, Bruce (Falmouth, MA); Surek, Thomas (Englewood, CO)

    1982-01-01

    An asymmetrical shaped capillary die made exclusively of graphite is used to grow silicon ribbon which is capable of being made into solar cells that are more efficient than cells produced from ribbon made using a symmetrically shaped die.

  6. Impact of Simulation Technology on Die and Stamping Business

    NASA Astrophysics Data System (ADS)

    Stevens, Mark W.

    2005-08-01

    Over the last ten years, we have seen an explosion in the use of simulation-based techniques to improve the engineering, construction, and operation of GM production tools. The impact has been as profound as the overall switch to CAD/CAM from the old manual design and construction methods. The changeover to N/C machining from duplicating milling machines brought advances in accuracy and speed to our construction activity. It also brought significant reductions in fitting sculptured surfaces. Changing over to CAD design brought similar advances in accuracy, and today's use of solid modeling has enhanced that accuracy gain while finally leading to the reduction in lead time and cost through the development of parametric techniques. Elimination of paper drawings for die design, along with the process of blueprinting and distribution, provided the savings required to install high capacity computer servers, high-speed data transmission lines and integrated networks. These historic changes in the application of CAE technology in manufacturing engineering paved the way for the implementation of simulation to all aspects of our business. The benefits are being realized now, and the future holds even greater promise as the simulation techniques mature and expand. Every new line of dies is verified prior to casting for interference free operation. Sheet metal forming simulation validates the material flow, eliminating the high costs of physical experimentation dependent on trial and error methods of the past. Integrated forming simulation and die structural analysis and optimization has led to a reduction in die size and weight on the order of 30% or more. The latest techniques in factory simulation enable analysis of automated press lines, including all stamping operations with corresponding automation. This leads to manufacturing lines capable of running at higher levels of throughput, with actual results providing the capability of two or more additional strokes per minute. As we spread these simulation techniques to the balance of our business, from blank de-stacking to the racking of parts, we anticipate continued reduction in lead-time and engineering expense while improving quality and start-up execution. The author will provide an overview of technology and business evolution of the math-based process that brought an historical transition and revitalization to the die and stamping industry in the past decade. Finally, the author will give an outlook for future business needs and technology development directions.

  7. TERREICH WIR STRKEN DIE WISSENSCHAFTEN IN STERREICH WIR STRKEN DIE WISSENSCHAFTEN IN S TRKEN DIE WISSENSCHAFTEN WIR STRKEN DIE WISSENSCHAFTEN WIR STRKEN DIE WISSENSCHAFTEN W

    E-print Network

    Nawratil, Georg

    TERREICH WIR STÄRKEN DIE WISSENSCHAFTEN IN ÖSTERREICH WIR STÄRKEN DIE WISSENSCHAFTEN IN ÖS TÄRKEN DIE WISSENSCHAFTEN WIR STÄRKEN DIE WISSENSCHAFTEN WIR STÄRKEN DIE WISSENSCHAFTEN W IR STÄRKEN DIE WISSENSCHAFTEN IN ÖSTERREICH WIR STÄRKEN DIE WISSENSCHAFTEN IN ÖSTERREICH W TERREICH WIR STÄRKEN DIE

  8. Two from One Casting. Art Education: 6681.20.

    ERIC Educational Resources Information Center

    Hilf, Anne

    Two From One Casting is a studio course dealing with exploratory applications of casting methods and materials for students in grades 7 through 12 who wish to make permanent those creations easily destroyed by time or negligence. Course rationale, enrollment guidelines, objectives, outline of content, descriptions of activities and procedures,…

  9. Method of casting aerogels

    DOEpatents

    Poco, John F. (Livermore, CA)

    1993-01-01

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm.sup.3 to 0.6 g/cm.sup.3. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of alcogel which occurs during the drying step of supercritical extraction of solvent.

  10. Method of casting aerogels

    DOEpatents

    Poco, J.F.

    1993-09-07

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm[sup 3] to 0.6 g/cm[sup 3]. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of aerogel which occurs during the drying step of supercritical extraction of solvent. 2 figures.

  11. Neutron radiography inspection of investment castings.

    PubMed

    Richards, W J; Barrett, J R; Springgate, M E; Shields, K C

    2004-10-01

    Investment casting, also known as the lost wax process, is a manufacturing method employed to produce near net shape metal articles. Traditionally, investment casting has been used to produce structural titanium castings for aero-engine applications with wall thickness less than 1 in (2.54 cm). Recently, airframe manufacturers have been exploring the use of titanium investment casting to replace components traditionally produced from forgings. Use of titanium investment castings for these applications reduces weight, cost, lead time, and part count. Recently, the investment casting process has been selected to produce fracture critical structural titanium airframe components. These airframe components have pushed the traditional inspection techniques to their physical limits due to cross sections on the order of 3 in (7.6 cm). To overcome these inspection limitations, a process incorporating neutron radiography (n-ray) has been developed. In this process, the facecoat of the investment casting mold material contains a cocalcined mixture of yttrium oxide and gadolinium oxide. The presence of the gadolinium oxide, allows for neutron radiographic imaging (and eventual removal and repair) of mold facecoat inclusions that remain within these thick cross sectional castings. Probability of detection (POD) studies have shown a 3 x improvement of detecting a 0.050 x 0.007 in2 (1.270 x 0.178 mm2) inclusion of this cocalcined material using n-ray techniques when compared to the POD using traditional X-ray techniques. Further, it has been shown that this n-ray compatible mold facecoat material produces titanium castings of equal metallurgical quality when compared to the traditional materials. Since investment castings can be very large and heavy, the neutron radiography facilities at the University of California, Davis McClellan Nuclear Radiation Center (UCD/MNRC) were used to develop the inspection techniques. The UCD/MNRC has very unique facilities that can handle large parts up to 39 ft (12 m) in length and 13 ft (4 m) high weighing up to 5000 lbs (2300 kg). These handling systems are robotically driven. The neutron radiographic system consists of a highly thermalized neutron beam. The neutron beam has an intensity of 5.6 x 10(6) n/cm2 s, with a L/D = 200 at a power of 2 MW. A divergent beam collimator is used which provides a beam of approximately 22 in (56 cm) in diameter at the film plane. A vacuum cassette with a gadolinium vapor deposited screen is used to collect the image. Exposure times can be as short as 3 min, or up to 30 min. PMID:15246417

  12. Casting the Die before the Die Is Cast: The Importance of the Home Numeracy Environment for Preschool Children

    ERIC Educational Resources Information Center

    Niklas, Frank; Schneider, Wolfgang

    2014-01-01

    Mathematical competencies are important not only for academic achievement at school but also for professional success later in life. Although we know a lot about the impact of "Home Literacy Environment" on the development of early linguistic competencies, research on "Home Numeracy Environment" (HNE) and the assessment of its…

  13. Salvaged castings and methods of salvaging castings with defective cast cooling bumps

    DOEpatents

    Johnson, Robert Alan (Simpsonville, SC); Schaeffer, Jon Conrad (Greenville, SC); Lee, Ching-Pang (Cincinnati, OH); Abuaf, Nesim (Lincoln City, OR); Hasz, Wayne Charles (Pownal, VT)

    2002-01-01

    Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are coated with a braze alloy and cooling enhancement material to salvage the part.

  14. A Comparison of Creep-Rupture Tested Cast Alloys HR282, IN740 and 263 for Possible Application in Advanced Ultrasupercritical Steam Turbine and Boiler

    SciTech Connect

    Jablonski, P D; Evens, N; Yamamoto, Y; Maziasz, P

    2011-02-27

    Cast forms of traditionally wrought Ni-base precipitation-strengthened superalloys are being considered for service in the ultra-supercritical conditions (760°C, 35MPa) of next-generation steam boilers and turbines. After casting and homogenization, these alloys were given heat-treatments typical for each in the wrought condition to develop the gamma-prime phase. Specimens machined from castings were creep-rupture tested in air at 800°C. In their wrought forms, alloy 282 is expected to precipitate M23C6 within grain boundaries, alloy 740 is expected to precipitate several grain boundary phases including M23C6, G Phase, and ? phase, and alloy 263 has M23C6 and MC within its grain boundaries. This presentation will correlate the observed creep-life of these cast alloys with the microstructures developed during creep-rupture tests, with an emphasis on the phase identification and chemistry of precipitated grain boundary phases. The suitability of these cast forms of traditionally wrought alloys for turbine and boiler components will also be discussed.

  15. Methods and apparatuses for manufacturing geometric multicrystalline cast silicon and geometric multicrystalline cast silicon bodies for photovoltaics

    DOEpatents

    Stoddard, Nathan G

    2015-02-10

    Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of geometrically ordered multi-crystalline silicon may be formed that is free or substantially free of radially-distributed impurities and defects and having at least two dimensions that are each at least about 10 cm is provided.

  16. Peculiarities of producing decorative articles by the method of lost foam casting

    NASA Astrophysics Data System (ADS)

    Utyev, Oleg; Lukyanchenko, Anna

    2014-10-01

    This paper investigates the method of lost foam casting performed with consumable patterns. The dependence of the fluidity of the silumin on the polystyrene's characteristics, casting temperature and the pattern's parameters is revealed. Recommendations regarding the application of various polystyrene types for artistic casting are provided.

  17. Spray casting project final report

    SciTech Connect

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  18. Microporosity Prediction and Validation for Ni-based Superalloy Castings

    NASA Astrophysics Data System (ADS)

    Guo, J.; Beckermann, C.; Carlson, K.; Hirvo, D.; Bell, K.; Moreland, T.; Gu, J.; Clews, J.; Scott, S.; Couturier, G.; Backman, D.

    2015-06-01

    Microporosityin high performance aerospace castings can reduce mechanical properties and consequently degrade both component life and durability. Therefore, casting engineers must be able to both predict and reduce casting microporosity. A dimensionless Niyama model has been developed [1] that predicts local microporosity by accounting for local thermal conditions during casting as well as the properties and solidification characteristics of the cast alloy. Unlike the well-known Niyama criterion, application of the dimensionless Niyama model avoids the need to find a threshold Niyama criterion below which shrinkage porosity forms - a criterion which can be determined only via extensive alloy dependent experimentation. In the present study, the dimensionless Niyama model is integrated with a commercial finite element casting simulation software, which can now more accurately predict the location-specific shrinkage porosity volume fraction during solidification of superalloy castings. These microporosity predictions are validated by comparing modelled results against radiographically and metallographically measured porosity for several Ni-based superalloy equiaxed castings that vary in alloy chemistry with a focus on plates of changing draft angle and thickness. The simulation results agree well with experimental measurements. The simulation results also show that the dimensionless Niyama model can not only identify the location but also the average volume fraction of microporosity distribution in these equiaxed investment cast Ni-based superalloy experiments of relatively simple geometry.

  19. Cheminformatics Analysis of EPA ToxCast Chemical Libraries to Identify Domains of Applicability for Predictive Toxicity Models and Prioritize Compounds for Toxicity Testing

    EPA Science Inventory

    An important goal of toxicology research is the development of robust methods that use in vitro and chemical structure information to predict in vivo toxicity endpoints. The US EPA ToxCast program is addressing this goal using ~600 in vitro assays to create bioactivity profiles o...

  20. Tox21 and ToxCast Chemical Landscapes: Laying the Foundation for 21st Century Toxicology - Application of the Strategy to Chemical Testing

    EPA Science Inventory

    The U.S. Environmental Protection Agency’s ToxCast project and the related, multi-Agency Tox21 project are employing high-throughput technologies to screen hundreds to thousands of chemicals in hundreds of assays, probing a wide diversity of biological targets, pathways and mecha...

  1. Extending the Derek-Meteor Workflow to Predict Chemical-Toxicity Space Impacted by Metabolism: Application to ToxCast and Tox21 Chemical Inventories

    EPA Science Inventory

    A central aim of EPA’s ToxCast project is to use in vitro high-throughput screening (HTS) profiles to build predictive models of in vivo toxicity. Where assays lack metabolic capability, such efforts may need to anticipate the role of metabolic activation (or deactivation). A wo...

  2. Application of Targeted Functional Assays to Assess a Putative Vascular Disruption Developmental Toxicity Pathway Informed By ToxCast High-Throughput Screening Data

    EPA Science Inventory

    Chemical perturbation of vascular development is a putative toxicity pathway which may result in developmental toxicity. EPA’s high-throughput screening (HTS) ToxCast program contains assays which measure cellular signals and biological processes critical for blood vessel develop...

  3. Composites for Advanced Space Transportation Systems (CASTS)

    NASA Technical Reports Server (NTRS)

    Davis, J. G., Jr. (compiler)

    1979-01-01

    A summary is given of the in-house and contract work accomplished under the CASTS Project. In July 1975 the CASTS Project was initiated to develop graphite fiber/polyimide matrix (GR/PI) composite structures with 589K (600 F) operational capability for application to aerospace vehicles. Major tasks include: (1) screening composites and adhesives, (2) developing fabrication procedures and specifications, (3) developing design allowables test methods and data, and (4) design and test of structural elements and construction of an aft body flap for the Space Shuttle Orbiter Vehicle which will be ground tested. Portions of the information are from ongoing research and must be considered preliminary. The CASTS Project is scheduled to be completed in September 1983.

  4. A new casting defect healing technology

    SciTech Connect

    Hodge, E.S.; Reddoch, T.W.; Viswanathan, S.

    1997-01-01

    A new technology is presented for healing of defects in 356 aluminium alloys that provides economic upgrading of these cast alloys. It uses pneumatic isostatic forging (PIF) to produce high quality Al alloys products with enhanced mechanical properties uniform throughout the part, allowing higher design allowables and increased usage of Al alloy castings. The fundamental mechanism underlying PIF is a single mode plastic deformation process that uses isostatic application of pressures for 10-30 seconds at temperature. The process can be integrated in-line with other production operations, i.e., using the latent heat from the previous casting step. Results of applying the PIF process indicate lower cost and significant improvement in mechanical properties that rival and often exceed corresponding properties of other technologies like hot isostatic pressing and related processes. This process offers many advantages that are described in this paper in addition to presenting case histories of property enhancement by PIF and the mechanism responsible for property enhancement.

  5. Hickey, C8206_all casts Hickey, C8206_all casts, page 1

    E-print Network

    Hickey, Barbara

    Hickey, C8206_all casts Hickey, C8206_all casts, page 1 #12;Hickey, C8206_all casts Hickey, C8206_all casts, page 2 #12;Hickey, C8206_all casts Hickey, C8206_all casts, page 3 #12;Hickey, C8206_all casts Hickey, C8206_all casts, page 4 #12;Hickey, C8206_all casts Hickey, C8206_all casts, page 5 #12

  6. Simulation of Dimensional Changes in Steel Casting

    E-print Network

    Beckermann, Christoph

    Simulation of Dimensional Changes in Steel Casting Shouzhu (Hans) Ou and Christoph Beckermann Pattern allowances in casting of steel are predicted using the casting simulation software MAGMASOFT to predict dimensional changes occurring during solidification and cooling of a steel casting

  7. Die singulation method

    DOEpatents

    Swiler, Thomas P.; Garcia, Ernest J.; Francis, Kathryn M.

    2013-06-11

    A method is disclosed for singulating die from a semiconductor substrate (e.g. a semiconductor-on-insulator substrate or a bulk silicon substrate) containing an oxide layer (e.g. silicon dioxide or a silicate glass) and one or more semiconductor layers (e.g. monocrystalline or polycrystalline silicon) located above the oxide layer. The method etches trenches through the substrate and through each semiconductor layer about the die being singulated, with the trenches being offset from each other around at least a part of the die so that the oxide layer between the trenches holds the substrate and die together. The trenches can be anisotropically etched using a Deep Reactive Ion Etching (DRIE) process. After the trenches are etched, the oxide layer between the trenches can be etched away with an HF etchant to singulate the die. A release fixture can be located near one side of the substrate to receive the singulated die.

  8. Die singulation method

    DOEpatents

    Swiler, Thomas P [Albuquerque, NM; Garcia, Ernest J [Albuquerque, NM; Francis, Kathryn M [Rio Rancho, NM

    2014-01-07

    A method is disclosed for singulating die from a semiconductor substrate (e.g. a semiconductor-on-insulator substrate or a bulk silicon substrate) containing an oxide layer (e.g. silicon dioxide or a silicate glass) and one or more semiconductor layers (e.g. monocrystalline or polycrystalline silicon) located above the oxide layer. The method etches trenches through the substrate and through each semiconductor layer about the die being singulated, with the trenches being offset from each other around at least a part of the die so that the oxide layer between the trenches holds the substrate and die together. The trenches can be anisotropically etched using a Deep Reactive Ion Etching (DRIE) process. After the trenches are etched, the oxide layer between the trenches can be etched away with a HF etchant to singulate the die. A release fixture can be located near one side of the substrate to receive the singulated die.

  9. Method for casting polyethylene pipe

    NASA Technical Reports Server (NTRS)

    Elam, R. M., Jr.

    1973-01-01

    Short lengths of 7-cm ID polyethylene pipe are cast in a mold which has a core made of room-temperature-vulcanizable (RTV) silicone. Core expands during casting and shrinks on cooling to allow for contraction of the polyethylene.

  10. Sealing micropores in thin castings

    NASA Technical Reports Server (NTRS)

    Mersereau, G. A.; Nitzschke, G. O.; Ochs, H. L.; Sutch, F. S.

    1981-01-01

    Microscopic pores in thin-walled aluminum castings are sealed by impregnation pretreatment. Technique was developed for investment castings used in hermetically sealed chassic for electronic circuitry. Excessively high leakage rates were previously measured in some chassis.

  11. The Ambiguous Dying Syndrome

    ERIC Educational Resources Information Center

    Bern-Klug, Mercedes

    2004-01-01

    More than one-half of the 2.4 million deaths that will occur in the United States in 2004 will be immediately preceded by a time in which the likelihood of dying can best be described as "ambiguous." Many people die without ever being considered "dying" or "at the end of life." These people may miss out on the opportunity to close important…

  12. Extrusion die and method

    DOEpatents

    Lipp, G. Daniel (Painted Post, NY)

    1994-04-26

    A method and die apparatus for manufacturing a honeycomb body of rhombic cell cross-section by extrusion through an extrusion die of triangular cell discharge slot configuration, the die incorporating feedholes at selected slot intersections only, such that slot segments communicating directly with the feedholes discharge web material and slot segments not so connected do not discharge web material, whereby a rhombic cell cross-section in the extruded body is provided.

  13. Bioinspired Design: Magnetic Freeze Casting

    NASA Astrophysics Data System (ADS)

    Porter, Michael Martin

    Nature is the ultimate experimental scientist, having billions of years of evolution to design, test, and adapt a variety of multifunctional systems for a plethora of diverse applications. Next-generation materials that draw inspiration from the structure-property-function relationships of natural biological materials have led to many high-performance structural materials with hybrid, hierarchical architectures that fit form to function. In this dissertation, a novel materials processing method, magnetic freeze casting, is introduced to develop porous scaffolds and hybrid composites with micro-architectures that emulate bone, abalone nacre, and other hard biological materials. This method uses ice as a template to form ceramic-based materials with continuously, interconnected microstructures and magnetic fields to control the alignment of these structures in multiple directions. The resulting materials have anisotropic properties with enhanced mechanical performance that have potential applications as bone implants or lightweight structural composites, among others.

  14. The Angry Dying Patient

    PubMed Central

    Houston, Robert E.

    1999-01-01

    Over 25 years ago, Kubler-Ross identified anger as a predictable part of the dying process. When the dying patient becomes angry in the clinical setting, all types of communication become strained. Physicians can help the angry dying patient through this difficult time by using 10 rules of engagement. When physicians engage and empathize with these patients, they improve the patient's response to pain and they reduce patient suffering. When physicians educate patients on their normal responses to dying and enlist them in the process of family reconciliation, they can impact the end-of-life experience in a positive way. PMID:15014699

  15. Extrusion cast explosive

    DOEpatents

    Scribner, Kenneth J. (Livermore, CA)

    1985-01-01

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants.

  16. Hair Casts or Pseudonits

    PubMed Central

    França, Katlein; Villa, Ricardo Tadeu; Silva, Isabella Rezende; de Carvalho, Cristine Almeida; Bedin, Valcinir

    2011-01-01

    Hair casts or pseudonits are thin, elongated, cylindrical concretions that encircle the hair shaft and can be easily dislodged. A case of pseudonits in a 9-year-old girl is reported. Though not unusual, false diagnoses are common. PMID:22223977

  17. Das PRSIDIUM, die FORSCHUNGSKOMMISSION, die KOMMISSION FR FRAUENFRDERUNG UND GLEICHSTELLUNG

    E-print Network

    Manstein, Dietmar J.

    Das PRÄSIDIUM, die FORSCHUNGSKOMMISSION, die KOMMISSION FÜR FRAUENFÖRDERUNG UND GLEICHSTELLUNG und die GLEICHSTELLUNGSBEAUFTRAGTE DER MHH laden ein zum FÖRDERKOLLOQUIUM 24. NOVEMBER 2005 HÖRSAAL G 16 familiärem Status" DR. KATHARINA WAGNER MHH Hämatologie/Onkologie ,,Die Rolle von C/EBPalpha für die

  18. Application of X-ray microtomography to study the influence of the casting microstructure upon the tensile behaviour of an Al-Si alloy

    NASA Astrophysics Data System (ADS)

    Limodin, Nathalie; El Bartali, Ahmed; Wang, Long; Lachambre, Joël; Buffiere, Jean-Yves; Charkaluk, Eric

    2014-04-01

    In cast aluminium alloys used in the automotive industry the microstructure inherited from the foundry process has a strong influence on the mechanical properties. In the cylinder heads produced by the Lost Foam Casting process, the microstructure consists of hard intermetallic phases and large gas and microshrinkage pores. To study its influence, full field measurements at the microstructure scale were performed during a tensile test performed in situ under X-ray microtomography. Intermetallics were used as a natural speckle pattern. Feasibility of Digital Volume Correlation on this alloy was proved and the accuracy of the measurement was assessed and discussed in light of the small volume fraction of intermetallics and in comparison with the accuracy of Digital Image Correlation performed on optical images at a finer spatial resolution.

  19. 40 CFR 63.1500 - Applicability.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... obtain a permit under 40 CFR part 70 or 71, provided you are not required to obtain a permit under 40 CFR... to area sources. (f) An aluminum die casting facility, aluminum foundry, or aluminum extrusion... subpart. In the case of an aluminum die casting facility, aluminum foundry, or aluminum extrusion...

  20. 40 CFR 63.1500 - Applicability.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... obtain a permit under 40 CFR part 70 or 71, provided you are not required to obtain a permit under 40 CFR... to area sources. (f) An aluminum die casting facility, aluminum foundry, or aluminum extrusion... subpart. In the case of an aluminum die casting facility, aluminum foundry, or aluminum extrusion...

  1. 40 CFR 63.1500 - Applicability.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... obtain a permit under 40 CFR part 70 or 71, provided you are not required to obtain a permit under 40 CFR... to area sources. (f) An aluminum die casting facility, aluminum foundry, or aluminum extrusion... subpart. In the case of an aluminum die casting facility, aluminum foundry, or aluminum extrusion...

  2. 40 CFR 63.1500 - Applicability.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... obtain a permit under 40 CFR part 70 or 71, provided you are not required to obtain a permit under 40 CFR... to area sources. (f) An aluminum die casting facility, aluminum foundry, or aluminum extrusion... subpart. In the case of an aluminum die casting facility, aluminum foundry, or aluminum extrusion...

  3. 40 CFR 63.1500 - Applicability.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... obtain a permit under 40 CFR part 70 or 71, provided you are not required to obtain a permit under 40 CFR... to area sources. (f) An aluminum die casting facility, aluminum foundry, or aluminum extrusion... subpart. In the case of an aluminum die casting facility, aluminum foundry, or aluminum extrusion...

  4. Energy Saving Melting andRevert Reduction Technology (E0SMARRT): Predicting Pattern Tooling and Casting Dimension for Investment Casting

    SciTech Connect

    Nick Cannell; Dr. Mark Samonds; Adi Sholapurwalla; Sam Scott

    2008-11-21

    The investment casting process is an expendable mold process where wax patterns of the part and rigging are molded, assembled, shelled and melted to produce a ceramic mold matching the shape of the component to be cast. Investment casting is an important manufacturing method for critical parts because of the ability to maintain dimensional shape and tolerances. However, these tolerances can be easily exceeded if the molding components do not maintain their individual shapes well. In the investment casting process there are several opportunities for the final casting shape to not maintain the intended size and shape, such as shrinkage of the wax in the injection tool, the modification of the shape during shell heating, and with the thermal shrink and distortion in the casting process. Studies have been completed to look at the casting and shell distortions through the process in earlier phases of this project. Dr. Adrian Sabau at Oak Ridge National Labs performed characterizations and validations of 17-4 PH stainless steel in primarily fused silica shell systems with good agreement between analysis results and experimental data. Further tasks provided material property measurements of wax and methodology for employing a viscoelastic definition of wax materials into software. The final set of tasks involved the implementation of the findings into the commercial casting analysis software ProCAST, owned and maintained by ESI Group. This included: o the transfer of the wax material property data from its raw form into separate temperature-dependent thermophysical and mechanical property datasets o adding this wax material property data into an easily viewable and modifiable user interface within the pre-processing application of the ProCAST suite, namely PreCAST o and validating the data and viscoelastic wax model with respect to experimental results

  5. Properties of a hybrid plaster-fibreglass cast

    PubMed Central

    Charles, Mark N.; Yen, David

    2000-01-01

    Objective To examine the suitability of a plaster-fibreglass hybrid cast for orthopedic applications, comparing them to plaster of Paris (POP) and fibreglass constructs. Method Groups of 10 standardized hybrid, POP and fibreglass casts were studied. An Instron servo-hydraulic system was used to test the casts in 3-point bending and shear. Outcome measures Strength, stiffness, weight, thickness and cost of the 3 types of cast, and shear strength at the interface between the POP and fibreglass in the hybrid casts. Results The hybrid casts were twice as strong as the POP constructs, were stiffer and weighed 14% less but were thicker and cost 2.5 times more. They were almost as strong as and less than half the cost of the fibreglass constructs but were thicker, not as stiff, and weighed 42% more. The shear strength of the POP–fibreglass interface in the hybrid casts was higher than the 3-point bending strength of this construct by a factor of 3. Conclusions Plaster-fibreglass hybrid casts should be considered for orthopedic use on the basis of their strength, stiffness, weight and cost, combined with their acknowledged advantages of good moulding ability and water resistance. PMID:11045095

  6. Boer vir die toekoms:Boer vir die toekoms: boer volhoubaar met die natuurboer volhoubaar met die natuur

    E-print Network

    de Villiers, Marienne

    James Harrison & Donella Young James Harrison & Donella Young Boer vir die toekoms:Boer vir die toekoms: boer volhoubaar met die natuurboer volhoubaar met die natuur #12;© 2010 Animal Demography Unit. Uitgewer: Animal Demography Unit, Universiteit van Kaapstad. Die grafieke en teks in hierdie boekie mag

  7. Die Einfhrung eines gruppenweiten Risikomanagementsystems

    E-print Network

    Weber, Stefan

    Die Einführung eines gruppenweiten Risikomanagementsystems Professor Dr. Meinrad Dreher, LL I. Die Grundlagen II. Die Elemente des gruppenweiten Risikomanagements III. Das gruppenweite Berichtswesen IV. Die gruppenweite Risikostrategie V. Die Gruppenleitlinien Prof. Dr. Meinrad Dreher, LL.M . 223

  8. Is Dying Young Worse than Dying Old?

    ERIC Educational Resources Information Center

    Jecker, Nancy S.; Schneiderman, Lawrence J.

    1994-01-01

    Notes that, in contemporary Western society, people feel death of small child is greater injustice than death of older adult and experience correspondingly greater sorrow, anger, regret, or bitterness when very young person dies. Contrasts these attitudes with those of ancient Greece and shows relevance that different attitudes toward death have…

  9. AMCC casting development, volume 2

    NASA Technical Reports Server (NTRS)

    1995-01-01

    PCC successfully cast and performed nondestructive testing, FPI and x-ray, on seventeen AMCC castings. Destructive testing, lab analysis and chemical milling, was performed on eleven of the castings and the remaining six castings were shipped to NASA or Aerojet. Two of the six castings shipped, lots 015 and 016, were fully processed per blueprint requirements. PCC has fully developed the gating and processing parameters of this part and feels the part could be implemented into production, after four more castings have been completed to ensure the repeatability of the process. The AMCC casting has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or thermal gradient control. This method of setting up thermal gradients in the casting during solidification represents a significant process improvement for PCC and has been successfully implemented on other programs. The alloy, JBK75, is a relatively new alloy in the investment casting arena and required our engineering staff to learn the gating, processing, and dimensional characteristics of the material.

  10. Die deutschen Bischfe Kirchliche Richtlinien

    E-print Network

    Schubart, Christoph

    Die deutschen Bischöfe Nr. 85 Kirchliche Richtlinien zu Bildungsstandards für den katholischen Religionsunterricht in der Grundschule/ Primarstufe 24. April 2006 #12;Die deutschen Bischöfe Nr. 85 Kirchliche. ­ 40 S. (Die deutschen Bischöfe ; 85) #12;3 INHALT 1. Vorwort

  11. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-01-29

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  12. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-11-26

    Disclosed is an improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  13. Computer cast blast modelling

    SciTech Connect

    Chung, S.; McGill, M.; Preece, D.S.

    1994-12-31

    Cast blasting can be designed to utilize explosive energy effectively and economically for coal mining operations to remove overburden material. This paper compares two blast models known as DMC (Distinct Motion Code) and SABREX (Scientific Approach to Breaking Rock with Explosives). DMC applies discrete spherical elements interacted with the flow of explosive gases and the explicit time integration to track particle motion resulting from a blast. The input to this model includes multi-layer rock properties, and both loading geometry and explosives equation-of-state parameters. It enables the user to have a wide range of control over drill pattern and explosive loading design parameters. SABREX assumes that heave process is controlled by the explosive gases which determines the velocity and time of initial movement of blocks within the burden, and then tracks the motion of the blocks until they come to a rest. In order to reduce computing time, the in-flight collisions of blocks are not considered and the motion of the first row is made to limit the motion of subsequent rows. Although modelling a blast is a complex task, the advance in computer technology has increased the computing power of small work stations as well as PC (personal computers) to permit a much shorter turn-around time for complex computations. The DMC can perform a blast simulation in 0.5 hours on the SUN SPARC station 10-41 while the new SABREX 3.5 produces results of a cast blast in ten seconds on a 486-PC. Predicted percentage of cast and face velocities from both computer codes compare well with the measured results from a full scale cast blast.

  14. Characterization of Ni-Cr alloys using different casting techniques and molds.

    PubMed

    Chen, Wen-Cheng; Teng, Fu-Yuan; Hung, Chun-Cheng

    2014-02-01

    This study differentiated the mechanical properties of nickel-chromium (Ni-Cr) alloys under various casting techniques (different casting molds and casting atmospheres). These techniques were sampled by a sand mold using a centrifugal machine in ambient air (group I) and electromagnetic induction in an automatic argon castimatic casting machine (group II). The specimen casting used a graphite mold by a castimatic casting machine (group III). The characteristics of the Ni-Cr alloys, yield and ultimate tensile strength, bending modulus, microhardness, diffraction phase, grindability, ability to spring back, as well as ground microstructure and pattern under different casting conditions were evaluated. The group III specimens exhibited the highest values in terms of strength, modulus, hardness, and grindability at a grind rate of 500 rpm. Moreover, group III alloys exhibited smaller grain sizes, higher ability to spring back, and greater ductility than those casted by sand investment (groups I and II). The main factor, "casting mold," significantly influenced all mechanical properties. The graphite mold casting of the Ni-Cr dental alloys in a controlled atmosphere argon casting system provided an excellent combination of high mechanical properties and good ability to spring back, and preserved the ductile properties for application in Ni-Cr porcelain-fused system. The results can offer recommendations to assist a prosthetic technician in selecting the appropriate casting techniques to obtain the desired alloy properties. PMID:24411373

  15. Die Bienen Europa's (Apidae europaeae)

    E-print Network

    Rasmont, Pierre

    Die Bienen Europa's (Apidae europaeae) nacb ihren Gattungen, Arten und Varietaten auf vergleichend übergebe icb den Hymenopterologen das 2. Heft meiner "Bienen Europa's", entbaltend die Monograpbien der

  16. Modal Vibration Analysis of Large Castings

    NASA Technical Reports Server (NTRS)

    Werlink, Rudolph J.; Margasahayam, Ravi N.

    2009-01-01

    The art of experimental modal vibration analysis (MVA) has been extended to apply to large castings. This extension was made to enable the use of experimental MVA as a relatively inexpensive, simple means of assessing the internal structural integrity of tread shoes of crawler transporters used to move spacecraft to the launch pad at Kennedy Space Center. Each tread shoe is made from cast iron and weighs about a ton (has a mass .907 kg). The present extended version of experimental MVA could also be applied to other large castings. It could be especially useful to manufacturers as a means of rapidly discriminating against large castings that contain unacceptably large concentrations of internal defects. The use of experimental MVA to assess structural integrity is not new. What are new here are those aspects of the extension of experimental MVA that pertain to the application of MVA to objects so massive that it may not be practical or cost effective to mount them in special test fixtures that impose special test boundary conditions to test them in place under normal conditions of use.

  17. A review of "Devising, Dying and Dispute: Probate Litigation in Early Modern England" by Lloyd Bonfield 

    E-print Network

    Kneidel, Greg

    2012-01-01

    -1 150 ???????????-???? ? ???? Lloyd Bon? eld. Devising, Dying and Dispute: Probate Litigation in Early Modern England. Burlington, VT: Ashgate, 2012. xvi + 290. $119.95. Review by ? ?? ??? ???, ? ?? ? ?? ?? ??????? ? ?. Any monograph that casts... light into the shadowy corners of early modern law is to be welcomed, especially one that is accessible to a non-specialist audience for whom most of early modern law is shadowy corners. Lloyd Bon? eld?s Devising, Dying and Dispute is just such a...

  18. Eat Me or Die 

    E-print Network

    Savill, John; Gregory, Chris; Haslett, Chris

    2003-01-01

    During embryonic development, the sculpting of many tissues depends on waves of apoptotic cell death among different cell populations. Unfortunately, at least in higher animals with sophisticated immune systems, dying cells ...

  19. When a Student Dies.

    ERIC Educational Resources Information Center

    Lovelace, James; Thompson, Jen

    2000-01-01

    Discusses a pedagogy for teaching middle school students how to grieve when one of their classmates dies. Considers the steps of the grieving process, and dealing with different types of death: murder, suicide, accidents, and illness. (JPB)

  20. LOST FOAM CASTING OF MAGNESIUM ALLOYS

    SciTech Connect

    Han, Qingyou; Dinwiddie, Ralph Barton; Sklad, Philip S; Currie, Kenneth; Abdelrahman, Mohamed; Vondra, Fred; Walford, Graham; Nolan, Dennis J

    2007-01-01

    The lost foam casting process has been successfully used for making aluminum and cast iron thin walled castings of complex geometries. Little work has been carried out on cast magnesium alloys using the lost foam process. The article describes the research activities at Oak Ridge National Laboratory and Tennessee Technological University on lost foam casting of magnesium alloys. The work was focused on castings of simple geometries such as plate castings and window castings. The plate castings were designed to investigate the mold filling characteristics of magnesium and aluminum alloys using an infrared camera. The pate castings were then characterized for porosity distribution. The window castings were made to test the castability of the alloys under lost foam conditions. Significant differences between lost foam aluminum casting and lost foam magnesium casting have been observed.

  1. Application of gel-casting to the fabrication of 1-3 piezoelectric ceramic-polymer composites for high-frequency ultrasound devices

    NASA Astrophysics Data System (ADS)

    García-Gancedo, L.; Olhero, S. M.; Alves, F. J.; Ferreira, J. M. F.; Demoré, C. E. M.; Cochran, S.; Button, T. W.

    2012-12-01

    A modified gel-casting technique was used to fabricate a 1-3 piezoelectric ceramic/polymer composite substrate formed by irregular-shaped pillar arrays of small dimensions and kerfs. This technique involves the polymerization of aqueous piezoelectric (PZT) suspensions with added water-soluble epoxy resin and polyamine-based hardener that lead to high strength, high density and resilient ceramic bodies. Soft micromoulding was used to shape the ceramic segments, and micropillars with lateral features down to 4 µm and height-to-width aspect ratios of ˜10 were achieved. The composite exhibited a clear thickness resonance mode at approximately 70 MHz and a keff ˜ 0.51, demonstrating that the ceramic micropillars possess good electrical properties. Furthermore, gel-casting allows the fabrication of ceramic structures with non-conventional shapes; hence, device design is not limited by the standard fabrication methods. This is of particular benefit for high-frequency transducers where the critical design dimensions are reduced.

  2. Demokrit und die Quantenmechanik

    NASA Astrophysics Data System (ADS)

    Wahsner, Renate

    Es wird gezeigt, daß der antike Atomismus ein auch für die moderne Physik fundamentales Denkprinzip begründete, ein Prinzip, das es in seiner Newtonschen Modifizierung ermöglicht, die Bewegung und das Kontinuum physikalisch zu fassen.Translated AbstractDemocrit and Quantum MechanicsIt is shown that the antique atomisms founded a thought principle which has also a fundamental meaning for modern physics, a principle which in its Newtonian version makes it possible to grasp motion and continuum physically.

  3. Die Europäische Union, die Europäische Gemeinschaft und ihre Rechtsordnung, die Europäische Lebensmittelkontrolle

    NASA Astrophysics Data System (ADS)

    Gallhoff, Gudrun; Rimkus, Gerhard G.

    Die Europäische Union (EU) ist ein Zusammenschluss von siebenundzwanzig unabhängigen Staaten, um deren wirtschaftliche, politische und soziale Zusammenarbeit zu verstärken. Seit 1. Mai 2007 hat sie die folgenden Mitglieder: Österreich, Belgien, Bulgarien, Dänemark, Finnland, Frankreich, Deutschland, Griechenland, Irland, Italien, Luxemburg, die Niederlande, Portugal, Spanien, Schweden, das Vereinigte Königreich von Großbritannien und Nordirland, Zypern, die Tschechische Republik, Estland, Ungarn, Lettland, Litauen, Malta, Polen, Rumänien, die Slowakei und Slowenien [1]. (Hinweis: Die Republik Zypern hat juristisch Souveränität über die ganze Insel, da die Türkische Republik Nordzypern international nicht anerkannt wird.)

  4. Development of an Optimization Methodology for the Aluminum Alloy Wheel Casting Process

    NASA Astrophysics Data System (ADS)

    Duan, Jianglan; Reilly, Carl; Maijer, Daan M.; Cockcroft, Steve L.; Phillion, Andre B.

    2015-08-01

    An optimization methodology has been developed for the aluminum alloy wheel casting process. The methodology is focused on improving the timing of cooling processes in a die to achieve improved casting quality. This methodology utilizes (1) a casting process model, which was developed within the commercial finite element package, ABAQUS™—ABAQUS is a trademark of Dassault Systèms; (2) a Python-based results extraction procedure; and (3) a numerical optimization module from the open-source Python library, Scipy. To achieve optimal casting quality, a set of constraints have been defined to ensure directional solidification, and an objective function, based on the solidification cooling rates, has been defined to either maximize, or target a specific, cooling rate. The methodology has been applied to a series of casting and die geometries with different cooling system configurations, including a 2-D axisymmetric wheel and die assembly generated from a full-scale prototype wheel. The results show that, with properly defined constraint and objective functions, solidification conditions can be improved and optimal cooling conditions can be achieved leading to process productivity and product quality improvements.

  5. Cast dielectric composite linear accelerator

    DOEpatents

    Sanders, David M. (Livermore, CA); Sampayan, Stephen (Manteca, CA); Slenes, Kirk (Albuquerque, NM); Stoller, H. M. (Albuquerque, NM)

    2009-11-10

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  6. 75 FR 69470 - JL French Automotive Castings, LLC, Including On-Site Leased Workers From Labor Ready and Seek...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-12

    ...Administration [TA-W-70,143] JL French Automotive Castings, LLC, Including On-Site...applicable to workers of JL French Automotive Castings LLC, including on-site leased...Sheboygan, Wisconsin location of JL French Automotive Castings LLC. The Department has...

  7. Universitt Zrich Dies academicus 2010

    E-print Network

    Zürich, Universität

    Universität Zürich Dies academicus 2010 Bericht des Rektors (1) Wie letztes Jahr, meine Damen und. Rein zufällig fallen sie alle in die zweite Jahreshälfte. (2) Ich beginne mit zwei Ereignissen am Jahresende, die mir und der Universität wenig Freude machten. Im Zug einer Protestwelle, die in Deutschland

  8. Casting Equipment. Casting and Angling Skills Series. Instructor Manual.

    ERIC Educational Resources Information Center

    Staton, Robert D., Jr.

    Part of a series of self-contained instructional units designed by the Missouri Department of Conservation to teach Missourians how to use outdoor resources wisely and skillfully, the instructor manual, the first in the casting and angling series, is intended both as a reference book on casting equipment and as an introduction to the sport.…

  9. Die mit * gekennzeichneten Felder enthalten freiwillige Angaben, die die Kontaktaufnahme erleichtern. Bitte beachten Sie dazu die Hinweise nach 14 Landesdatenschutzgesetz in der Online-Bewerbung/Bewerbungsbogen.

    E-print Network

    Reyle, Uwe

    Die mit * gekennzeichneten Felder enthalten freiwillige Angaben, die die Kontaktaufnahme erleichtern. Bitte beachten Sie dazu die Hinweise nach § 14 Landesdatenschutzgesetz in der Online-Mail* ________________________ ______________________________________ ____________ Vorheriger Studiengang Hochschule Abschlussnote Anmerkungen: Die mehrfache Nennung von absolvierten Modulen

  10. When Your Child Needs a Cast

    MedlinePLUS

    ... hard bandage that's usually made of material like fiberglass or plaster. Casts keep bones in place while ... water. Plaster of Paris casts are heavier than fiberglass casts and don't hold up as well ...

  11. Stress Corrosion Cracking Behavior of Cast Stainless Steels

    SciTech Connect

    Teysseyre, Sebastien; Busby, Jeremy T; Was, Gary

    2009-01-01

    Casting of austenitic stainless steels offers the possibility of directly producing large and/or relatively complex structures, such as the first wall shield modules or the diverter cassette for the ITER fusion reactor. Casting offers major cost savings when compared to fabrication via welding of quarter modules machined from large forgings. However, the strength properties of such cast components are typically considered inferior to those of conventionally forged and annealed components. To improve and validate cast stainless steel as a substitute for wrought stainless steel, a development and testing program was initiated, utilizing nitrogen and manganese additions to promote improved performance. This paper focuses on the response of the first set of developmental alloys to neutron-irradiation and susceptibility to stress corrosion cracking. These cast materials may also have applications for different components in light water reactors. Results showed that all steels exhibited irradiation-induced hardening and a corresponding drop in ductility, as expected, although there is still considerable ductility in the irradiated samples. The cast steels all exhibited reduced hardening in comparison to a wrought reference steels, which may be related to a larger grain size. Higher nitrogen contents did not negatively influence irradiation performance. Regarding stress corrosion cracking susceptibility, the large difference in grain size limits the comparison between wrought and cast materials, and inclusions in a reference and archive cast alloy tests complicate analysis of these samples. Results suggest that the irradiated archive heat was more susceptible to cracking than the modified alloys, which may be related to the more complex microstructure. Further, the results suggest that the modified cast steel is at least as SCC resistant as wrought 316LN. The beneficial effect of nitrogen on the mechanical properties of the alloys remains after irradiation and is not detrimental to SCC resistance.

  12. Biotransformation and ToxCast™

    EPA Science Inventory

    A major focus in toxicology research is the development of in vitro methods to predict in vivo chemical toxicity. Within the EPA ToxCast program, a broad range of in vitro biochemical and cellular assays have been deployed to profile the biological activity of 320 ToxCast Phase I...

  13. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  14. Casting Freedom, 1860-1862

    ERIC Educational Resources Information Center

    Social Education, 2005

    2005-01-01

    Thomas Crawford, an American Sculptor, created the full-size figure of Freedom in clay. Molds were made, from which a full-size positive plaster model was cast in five main sections. This model is on view today in the basement rotunda of the Russell Senate Office Building. Clark Mills was a self-taught American sculptor with experience in casting…

  15. Low Background Micromegas in CAST

    E-print Network

    Garza, J G; Calvet, D; Castel, J F; Christensen, F E; Dafni, T; Davenport, M; Decker, T; Ferrer-Ribas, E; Galán, J; García, J A; Giomataris, I; Hill, R M; Iguaz, F J; Irastorza, I G; Jakobsen, A C; Jourde, D; Mirallas, H; Ortega, I; Papaevangelou, T; Pivovaroff, M J; Ruz, J; Tomás, A; Vafeiadis, T; Vogel, J K

    2015-01-01

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led to background levels below 10$^{-6}$ counts/keV/cm$^2$/s, more than a factor 100 lower than the first generation of Micromegas detectors. The best levels achieved at the Canfranc Underground Laboratory (LSC) are as low as 10$^{-7}$ counts/keV/cm$^2$/s, showing good prospects for the application of this technology in IAXO. The current background model, based on underground and surface measurements, is presented, as well as ...

  16. Low Background Micromegas in CAST

    E-print Network

    J. G. Garza; S. Aune; D. Calvet; J. F. Castel; F. E. Christensen; T. Dafni; M. Davenport; T. Decker; E. Ferrer-Ribas; J. Galán; J. A. García; I. Giomataris; R. M. Hill; F. J. Iguaz; I. G. Irastorza; A. C. Jakobsen; D. Jourde; H. Mirallas; I. Ortega; T. Papaevangelou; M. J. Pivovaroff; J. Ruz; A. Tomás; T. Vafeiadis; J. K. Vogel

    2015-03-17

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led to background levels below 10$^{-6}$ counts/keV/cm$^2$/s, more than a factor 100 lower than the first generation of Micromegas detectors. The best levels achieved at the Canfranc Underground Laboratory (LSC) are as low as 10$^{-7}$ counts/keV/cm$^2$/s, showing good prospects for the application of this technology in IAXO. The current background model, based on underground and surface measurements, is presented, as well as the strategies to further reduce the background level. Finally, we will describe the R&D paths to achieve sub-keV energy thresholds, which could broaden the physics case of axion helioscopes.

  17. Low Background Micromegas in CAST

    NASA Astrophysics Data System (ADS)

    Garza, J. G.; Aune, S.; Aznar, F.; Calvet, D.; Castel, J. F.; Christensen, F. E.; Dafni, T.; Davenport, M.; Decker, T.; Ferrer-Ribas, E.; Galán, J.; García, J. A.; Giomataris, I.; Hill, R. M.; Iguaz, F. J.; Irastorza, I. G.; Jakobsen, A. C.; Jourde, D.; Mirallas, H.; Ortega, I.; Papaevangelou, T.; Pivovaroff, M. J.; Ruz, J.; Tomás, A.; Vafeiadis, T.; Vogel, J. K.

    2015-11-01

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led to background levels below 10-6 counts/keV/cm2/s, more than a factor 100 lower than the first generation of Micromegas detectors. The best levels achieved at the Canfranc Underground Laboratory (LSC) are as low as 10-7 counts/keV/cm2/s, showing good prospects for the application of this technology in IAXO. The current background model, based on underground and surface measurements, is presented, as well as the strategies to further reduce the background level. Finally, we will describe the R&D paths to achieve sub-keV energy thresholds, which could broaden the physics case of axion helioscopes.

  18. Effects of Multi-electromagnetic Field on the Solidification Structure of IN100 Superalloy Castings

    NASA Astrophysics Data System (ADS)

    Jin, Wenzhong; Li, Sufang; Li, Tingju; Yin, Guomao

    2015-05-01

    IN100 superalloy castings were vacuum cast with the application of multi-electromagnetic field. The effect of multiple-electromagnetic field on the solidification structure of IN100 superalloy castings has been studied. The results show that with the application of the multiple-electromagnetic field composed of the main frequency rotary electromagnetic field with 60A current and the steady direct current electromagnetic field with 290A current, the shrinkage porosity of IN100 superalloy castings is greatly improved and the fine equiaxed grain fraction of IN100 superalloy castings is increased to 100%. Moreover, the action mechanism of multiple-electromagnetic field is discussed to explain its effect on improving the solidification structure of IN100 superalloy castings.

  19. Volatile Species Retention During Metallic Fuel Casting

    SciTech Connect

    Randall S. Fielding; Douglas L. Proter

    2013-10-01

    Metallic nuclear fuels are candidate transmutation fuel forms for advanced fuel cycles. Through the operation of the Experimental Breeder Reactor II metallic nuclear fuels have been shown to be robust and easily manufactured. However, concerns have been raised concerning loss of americium during the casting process because of its high vapor pressure. In order to address these concerns a gaseous diffusion model was developed and a series of experiments using both manganese and samarium as surrogates for americium were conducted. The modeling results showed that volatility losses can be controlled to essentially no losses with a modest overpressure. Experimental results also showed volatile species retention down to no detectable losses through overpressure, although the loss values varied from the model results the same trend was seen. Bases on these results it is very probably that americium losses through volatility can be controlled to no detectable losses through application of a modest overpressure during casting.

  20. Volatile species retention during metallic fuel casting

    NASA Astrophysics Data System (ADS)

    Fielding, Randall S.; Porter, Douglas L.

    2013-10-01

    Metallic nuclear fuels are candidate transmutation fuel forms for advanced fuel cycles. Through the operation of the Experimental Breeder Reactor II metallic nuclear fuels have been shown to be robust and easily manufactured. However, concerns have been raised concerning loss of americium during the casting process because of its high vapor pressure. In order to address these concerns a gaseous diffusion model was developed and a series of experiments using both manganese and samarium as surrogates for americium were conducted. The modeling results showed that volatility losses can be controlled to essentially no losses with a modest overpressure. Experimental results also showed volatile species retention down to no detectable losses through overpressure, and although the loss values varied from the model results the same trend was seen. Based on these results it is very probable that americium losses through volatility can be controlled to no detectable losses through application of a modest overpressure during casting.

  1. Die kalte Zunge

    NASA Astrophysics Data System (ADS)

    Bartels, Sören; Müller, Rüdiger

    Gefühlte Temperaturen. Ist ein Null Grad Celsius kalter Metallstab eigentlich kälter als ein Holzstab mit der selben Temperatur? Rein physikalisch gesehen natürlich nicht, aber wenn wir beide Stäbe anfassen, kommt uns der Metallstab deutlich kälter vor. Und wer kennt nicht die Szene aus dem Film Dumm und Dümmer in der Harry mit seiner Zunge am Metallrahmen des Skilifts hängen bleibt.Würde das auch passieren, wenn man an einem eiskalten Stück Holz lecken würde? Wohl kaum, doch woran liegt das eigentlich? Unterschiedliche Materialien haben verschiedene Fähigkeiten, Wärme zu übertragen und zu leiten. So transportiert Metall die von der Zunge ausgehende Wärme sehr schnell weiter und verändert seine Temperatur kaum, während die Zunge abkühlt. Holz hingegen leitet Wärme fast gar nicht und daher wird der Teil, der von der Zunge berührt wird, aufgewärmt.

  2. First Results of Energy Saving at Process Redesign of Die Forging Al-Alloys

    NASA Astrophysics Data System (ADS)

    Pepelnjak, Tomaž; Kuzman, Karl; Kokol, Anton

    2011-05-01

    The contribution deals with eco-friendly solutions for shortened production chains of forging light alloys. During the die forging operations a remarkable amount of material goes into the flash and later on into chips during finish machining. These low value side products are rich with embedded energy therefore recycling or reprocessing could be very energy saving procedure. In cooperation with a die forging company a shortened reprocessing cycle has been studied starting from re-melting the forging flash and without additional heating to cast preforms for subsequent die forging. As such preforms have not as good formability characteristics as those done from extruded billets the isothermal forging process has been adopted. First results showed that without cracks and other defects the formability is sufficient for a broad spectrum of forgings. To improve the formability a homogenization process of cast preforms has been implemented. As the process started immediately after casting, amount of additional energy for heating was minimized. To reduce voids forging process was redesigned in a way to assure greater hydrostatic pressures in parts during forging. First results were promising therefore research is going towards improving processes without adding significantly more energy as it is needed for casting with homogenization and die forging.

  3. First Results of Energy Saving at Process Redesign of Die Forging Al-Alloys

    SciTech Connect

    Pepelnjak, Tomaz; Kuzman, Karl; Kokol, Anton

    2011-05-04

    The contribution deals with eco-friendly solutions for shortened production chains of forging light alloys. During the die forging operations a remarkable amount of material goes into the flash and later on into chips during finish machining. These low value side products are rich with embedded energy therefore recycling or reprocessing could be very energy saving procedure.In cooperation with a die forging company a shortened reprocessing cycle has been studied starting from re-melting the forging flash and without additional heating to cast preforms for subsequent die forging. As such preforms have not as good formability characteristics as those done from extruded billets the isothermal forging process has been adopted. First results showed that without cracks and other defects the formability is sufficient for a broad spectrum of forgings.To improve the formability a homogenization process of cast preforms has been implemented. As the process started immediately after casting, amount of additional energy for heating was minimized. To reduce voids forging process was redesigned in a way to assure greater hydrostatic pressures in parts during forging. First results were promising therefore research is going towards improving processes without adding significantly more energy as it is needed for casting with homogenization and die forging.

  4. Materials for Advanced Ultrasupercritical Steam Turbines Task 4: Cast Superalloy Development

    SciTech Connect

    Thangirala, Mani

    2015-09-30

    The Steam Turbine critical stationary structural components are high integrity Large Shell and Valve Casing heavy section Castings, containing high temperature steam under high pressures. Hence to support the development of advanced materials technology for use in an AUSC steam turbine capable of operating with steam conditions of 760°C (1400°F) and 35 Mpa (5000 psia), Casting alloy selection and evaluation of mechanical, metallurgical properties and castability with robust manufacturing methods are mandated. Alloy down select from Phase 1 based on producability criteria and creep rupture properties tested by NETL-Albany and ORNL directed the consortium to investigate cast properties of Haynes 282 and Haynes 263. The goals of Task 4 in Phase 2 are to understand a broader range of mechanical properties, the impact of manufacturing variables on those properties. Scale up the size of heats to production levels to facilitate the understanding of the impact of heat and component weight, on metallurgical and mechanical behavior. GE Power & Water Materials and Processes Engineering for the Phase 2, Task 4.0 Castings work, systematically designed and executed casting material property evaluation, multiple test programs. Starting from 15 lbs. cylinder castings to world’s first 17,000 lbs. poured weight, heavy section large steam turbine partial valve Haynes 282 super alloy casting. This has demonstrated scalability of the material for steam Turbine applications. Activities under Task 4.0, Investigated and characterized various mechanical properties of Cast Haynes 282 and Cast Nimonic 263. The development stages involved were: 1) Small Cast Evaluation: 4 inch diam. Haynes 282 and Nimonic 263 Cylinders. This provided effects of liquidus super heat range and first baseline mechanical data on cast versions of conventional vacuum re-melted and forged Ni based super alloys. 2) Step block castings of 300 lbs. and 600 lbs. Haynes 282 from 2 foundry heats were evaluated which demonstrated the importance of proper heat treat cycles for Homogenization, and Solutionizing parameters selection and implementation. 3) Step blocks casting of Nimonic 263: Carried out casting solidification simulation analysis, NDT inspection methods evaluation, detailed test matrix for Chemical, Tensile, LCF, stress rupture, CVN impact, hardness and J1C Fracture toughness section sensitivity data and were reported. 4) Centrifugal Casting of Haynes 282, weighing 1400 lbs. with hybrid mold (half Graphite and half Chromite sand) mold assembly was cast using compressor casing production tooling. This test provided Mold cooling rates influence on centrifugally cast microstructure and mechanical properties. Graphite mold section out performs sand mold across all temperatures for 0.2% YS; %Elongation, %RA, UTS at 1400°F. Both Stress-LMP and conditional Fracture toughness plots data were in the scatter band of the wrought alloy. 5) Fundamental Studies on Cooling rates and SDAS test program. Evaluated the influence of 6 mold materials Silica, Chromite, Alumina, Silica with Indirect Chills, Zircon and Graphite on casting solidification cooling rates. Actual Casting cooling rates through Liquidus to Solidus phase transition were measured with 3 different locations based thermocouples placed in each mold. Compared with solidification simulation cooling rates and measurement of SDAS, microstructure features were reported. The test results provided engineered casting potential methods, applicable for heavy section Haynes 282 castings for optimal properties, with foundry process methods and tools. 6) Large casting of Haynes 282 Drawings and Engineering FEM models and supplemental requirements with applicable specifications were provided to suppliers for the steam turbine proto type feature valve casing casting. Molding, melting and casting pouring completed per approved Manufacturing Process Plan during 2014 Q4. The partial valve casing was successfully cast after casting methods were validated with solidification simulation analysis and the casting met NDT inspection and a

  5. Fiber reinforcement of investment cast parts

    SciTech Connect

    Nolte, M.; Neussl, E.; Schaedlich-Stubenrauch, J.; Sahm, P.R.

    1993-12-31

    For 3 years now the Foundry-Institute (Giesserei-Institut) of the Aachen Institute of Technology has worked on the development of a new, low-cost production process for longfiber-reinforced light alloy components. The process baseline is oriented on the precision casting process in its investment casting mode, also known as lost wax process. The investment casting process is well known as a typical near-net-shape process for the manufacture of high-quality cast components, predominantly for applications in the aerospace industry (structured components, turbine blades and parts etc.) and enjoys significant growth rates during the last decades. After preliminary studies on the modification of single process substeps R & D work concentrated on the final-shape production of Al-components (Al-alloys A356, A357, 201 etc.) reinforced with long ceramic fibers. Both SiC and Al{sub 2}O{sub 3}-based fibers of several producers were used. Main interest focuses on techniques for a selective reinforcement of main stress sections. Without using conventional sintered preforms the fibers are infiltrated with molten metal under a support pressure of less than 1 MPa. Combined with a new developed wax pattern technique test specimens with a nearly homogeneous fiber distribution were produced. In addition, even reactive matrix alloys did not lead to destructive interface reactions. In most cases sufficient bonding between fibers and matrix could be observed. Following to these positive tendencies a considerable improvement of mechanical properties could be measured for longfiber reinforced Al-alloys. Both tensile strength and elastic modulus could be increased up to 100% compared with the unreinforced matrix alloy. Latest work concentrated on the production of small representative components for potential applications.

  6. Chameleon foreCAST

    E-print Network

    Philippe Brax; Axel Lindner; Konstantin Zioutas

    2012-01-24

    Dark energy models, such as the chameleon, where the acceleration of the expansion of the universe results from the dynamics of a scalar field coupled to matter, suffer from the potential existence of a fifth force. Three known mechanisms have been proposed to restore General Relativity in the solar system and the laboratory, which are the symmetron/Damour-Polyakov effect, the Vainshtein property and the chameleon screening. Here, we propose to probe the existence of chameleons in the laboratory, considering their particle physics consequences. We envisage the resonant and non-resonant production of chameleons in the sun and their back-conversion into X-ray photons in a solar helioscope pipe such as the one used by CAST. A detection of these X-rays would indicate the existence of chameleons. We focus on a template model for the solar magnetic field: a constant magnetic field in a narrow shell surrounding the tachocline. The X-ray photons in a helioscope pipe obtained from back-conversion of the chameleons created inside the sun have a spectrum which is peaked in the sub-keV region, just below the actual sensitivity range of the present axion helioscopes. Nevertheless they are detectable by present day magnetic helioscopes like CAST and Sumico, which were built originally for solar axions. We also propose a chameleon-through-a-wall experiment whereby X-ray photons from a synchroton radiation source could be converted into chameleons inside a dipole magnet, then pass a wall which is opaque to X-rays before being back-converted into X-ray photons in a second magnet downstream. We show that this could provide a direct signature for the existence of chameleon particles.

  7. Herausforderungen durch die deutsche Wiedervereinigung

    NASA Astrophysics Data System (ADS)

    Stäglin, Reiner

    Die Wiedervereinigung stellte auch die Statistik vor große Aufgaben. Die als Organ der staatlichen Planung staatsnah orientierte Statistik der DDR musste auf das zur Neutralität und wissenschaftlichen Unabhängigkeit verpflichtete System der Bundesrepublik umgestellt werden. Ebenso verlangten die Universitäten eine Neuorientierung. Die Deutsche Statistische Gesellschaft hat sich vor allem dreier Aufgaben mit großem Engagement, aber auch mit Bedachtsamkeit angenommen: Aufnahme und Integration der Statistiker aus den neuen Bundesländern in die Gesellschaft, Begleitung der Neuausrichtung des Faches Statistik an deren Hochschulen und Sicherung sowie Nutzung von Datenbeständen der ehemaligen DDR.

  8. Tool & Die Technician.

    ERIC Educational Resources Information Center

    Ohio State Univ., Columbus. Center on Education and Training for Employment.

    This document contains 23 units to consider for use in a tech prep competency profile for the occupation of tool and die technician. All the units listed will not necessarily apply to every situation or tech prep consortium, nor will all the competencies within each unit be appropriate. Several units appear within each specific occupation and…

  9. Die Stadtheizung. The Spittelau

    E-print Network

    Columbia University

    Die Stadtheizung. Sauber. Sicher. Bequem. The Spittelau Thermal Waste Treatment Plant Technology was the need to provide heat for the New General Hospital situa- ted about two kilometres away. With a rated. In compliance with continuous adjustment to state-of-the-art flue gas cleaning technology the Spittelau Thermal

  10. HERAUSFORDERUNGEN FR DIE INFORMATIONSGESELLSCHAFT?

    E-print Network

    Lutterbeck, Bernd

    connected!» Eine Geschichte des Internets beginnt häufig mit Vannevar Bush und seinem bahn- brechenden. Vannevar Bush hat in seiner Vision die Innovation vorweggenommen, mit der Tim Berners Lee Jahrzehnte später in Stärken. Tim Berners-Lee hat empirisch eingelöst, was Vannevar Bush noch überwiegend als moralische

  11. Dying to Play.

    ERIC Educational Resources Information Center

    Miller, John K.

    1998-01-01

    In August 1995, a young football player died as a result of heat exhaustion suffered on the first day of football practice in Arkansas. Spurred by this tragedy, the district made some changes that every school district with an athletic program should consider. These include using a heat-stress monitor; abandoning the practice of group physical…

  12. Die Kosmologie der Griechen.

    NASA Astrophysics Data System (ADS)

    Mittelstraß, J.

    Contents: 1. Mythische Eier. 2. Thales-Welten. 3. "Alles ist voller Götter". 4. Griechische Astronomie. 5. "Rettung der Phänomene". 6. Aristotelische Kosmololgie. 7. Aristoteles-Welt und Platon-Welt. 8. Noch einmal: die Göttlichkeit der Welt. 9. Griechischer Idealismus.

  13. Dying Piñon Pine

    USGS Multimedia Gallery

    A massive forest die-off is projected to occur more frequently in the Southwest. Piñon pines, normally evergreen, have reddish-brown foliage in October 2002 (left). By May 2004 (right), the dead piñon pines have lost all their needles, exposing gray trunks and branches. The photos were...

  14. Forschung fr die Zukunft: die 6 Exzellenzfelder der JKU

    E-print Network

    Jüttler, Bert

    Forschung für die Zukunft: die 6 Exzellenzfelder der JKU Das Forschungsmagazin der Johannes Kepler Forschungsmagazin der Johannes Kepler Universität Linz erscheint vierteljährlich, Auflage 2.000 Stück. Herausgeber

  15. Effect of microstructure on the mechanical properties of as-cast Ti-Nb-Al-Cu-Ni alloys for biomedical application.

    PubMed

    Okulov, I V; Pauly, S; Kühn, U; Gargarella, P; Marr, T; Freudenberger, J; Schultz, L; Scharnweber, J; Oertel, C-G; Skrotzki, W; Eckert, J

    2013-12-01

    The correlation between the microstructure and mechanical behavior during tensile loading of Ti68.8Nb13.6Al6.5Cu6Ni5.1 and Ti71.8Nb14.1Al6.7Cu4Ni3.4 alloys was investigated. The present alloys were prepared by the non-equilibrium processing applying relatively high cooling rates. The microstructure consists of a dendritic bcc ?-Ti solid solution and fine intermetallic precipitates in the interdendritic region. The volume fraction of the intermetallic phases decreases significantly with slightly decreasing the Cu and Ni content. Consequently, the fracture mechanism in tension changes from cleavage to shear. This in turn strongly enhances the ductility of the alloy and as a result Ti71.8Nb14.1Al6.7Cu4Ni3.4 demonstrates a significant tensile ductility of about 14% combined with the high yield strength of above 820 MPa already in the as-cast state. The results demonstrate that the control of precipitates can significantly enhance the ductility and yet maintaining the high strength and the low Young's modulus of these alloys. The achieved high bio performance (ratio of strength to Young's modulus) is comparable (or even superior) with that of the recently developed Ti-based biomedical alloys. PMID:24094189

  16. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die das Bildungssystem ­ Die Hoch- schulleitung duldet die Aktion Bayreuth (UBT). Seit Mittwochmittag hal besetzt. Sie beteili- gen sich damit an dem bundesweiten Studentenprotest. Die Universitätslei- tung

  17. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Akademische Jahresfeier 2009 der Universität Bayreuth Bayreuth (UBT). Die Bundesregierung und die der zweiten Programmphase des Hochschulpaktes 2020 zugestimmt. Für die drei gro�en Förderlinien ­ der

  18. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die bayerischer Pionier bei der Systemakkreditierung Wissenschaftsminsiter Heubisch sieht dies als Schritt zur besseren Lehre Bayreuth (UBT). Als erste bayerische Universität wurde die Universität Bay- reuth durch die

  19. Sixty Years of Casting Research

    NASA Astrophysics Data System (ADS)

    Campbell, John

    2015-11-01

    The 60 years of solidification research since the publication of Chalmer's constitutional undercooling in 1953 has been a dramatic advance of understanding which has and continues to be an inspiration. In contrast, 60 years of casting research has seen mixed fortunes. One of its success stories relates to improvements in inoculation of gray irons, and another to the discovery of spheroidal graphite iron, although both of these can be classified as metallurgical rather than casting advances. It is suggested that true casting advances have dated from the author's lab in 1992 when a critical surface turbulence condition was defined for the first time. These last 20 years have seen the surface entrainment issues of castings developed to a sufficient sophistication to revolutionize the performance of light alloy and steel foundries. However, there is still a long way to go, with large sections of the steel and Ni-base casting industries still in denial that casting defects are important or even exist. The result has been that special ingots are still cast poorly, and shaped casting operations have suffered massive losses. For secondary melted and cast materials, electro-slag remelting has the potential to be much superior to expensive vacuum arc remelting, which has cost our aerospace and defense industries dearly over the years. This failure to address and upgrade our processing of liquid metals is a serious concern, since the principle entrainment defect, the bifilm, is seen as the principle initiator of cracks in metals; in general, bifilms are the Griffith cracks that initiate failures by cracking. A new generation of crack resistant metals and engineering structures can now be envisaged.

  20. Strip casting with fluxing agent applied to casting roll

    DOEpatents

    Williams, R.S.; O`Malley, R.J.; Sussman, R.C.

    1997-07-29

    A strip caster for producing a continuous strip includes a tundish for containing a melt, a pair of horizontally disposed water cooled casting rolls and devices for electrostatically coating the outer peripheral chill surfaces of the casting rolls with a powder flux material. The casting rolls are juxtaposed relative to one another for forming a pouting basin for receiving the melt through a teeming tube thereby establishing a meniscus between the rolls for forming the strip. The melt is protected from the outside air by a non-oxidizing gas passed through a supply line to a sealing chamber. A preferred flux is boron oxide having a melting point of about 550 C. The flux coating enhances wetting of the steel melt to the casting roll and dissolves any metal oxide formed on the roll. 3 figs.

  1. Strip casting with fluxing agent applied to casting roll

    DOEpatents

    Williams, Robert S. (Fairfield, OH); O'Malley, Ronald J. (Miamisburg, OH); Sussman, Richard C. (West Chester, OH)

    1997-01-01

    A strip caster (10) for producing a continuous strip (24) includes a tundish (12) for containing a melt (14), a pair of horizontally disposed water cooled casting rolls (22) and devices (29) for electrostatically coating the outer peripheral chill surfaces (44) of the casting rolls with a powder flux material (56). The casting rolls are juxtaposed relative to one another for forming a pouting basin (18) for receiving the melt through a teeming tube (16) thereby establishing a meniscus (20) between the rolls for forming the strip. The melt is protected from the outside air by a non-oxidizing gas passed through a supply line (28) to a sealing chamber (26). A preferred flux is boron oxide having a melting point of about 550.degree. C. The flux coating enhances wetting of the steel melt to the casting roll and dissolves any metal oxide formed on the roll.

  2. Strip casting apparatus and method

    DOEpatents

    Williams, Robert S. (Plum, PA); Baker, Donald F. (Hempfield, PA)

    1988-01-01

    Strip casting apparatus including a molten-metal-holding container and a nozzle to deposit molten metal onto a moving chill drum to directly cast continuous metallic strip. The nozzle body includes a slot bounded between a back and a front lip. The slot width exceeds about 20 times the gap distance between the nozzle and the chill drum surface. Preferably, the slot width exceeds 0.5 inch. This method of strip casting minimizes pressure drop, insuring better metal-to-chill-drum contact which promotes heat transfer and results in a better quality metallic strip.

  3. Wahrscheinlich war Ilse Radschikofsky nicht die Einzige, die im September

    E-print Network

    Greifswald, Ernst-Moritz-Arndt-Universität

    Wahrscheinlich war Ilse Radschikofsky nicht die Einzige, die im September 1983 weiche Knie hatte. Damals ver- lieh die Universität Greifswald Berthold Beitz den Ehrendoktor für Medizin. ,,Es war ein", sagt Dietlind Behnke aus der Rechts- und Staatswissenschaftlichen Fakultät. ,,Interessant für mich war

  4. Interface Formation During Fusion™ Casting of AA3003/AA4045 Aluminum Alloy Ingots

    NASA Astrophysics Data System (ADS)

    Di Ciano, Massimo; Caron, E. J. F. R.; Weckman, D. C.; Wells, M. A.

    2015-12-01

    Fusion™ casting is a unique Direct Chill continuous casting process whereby two different alloys can be cast simultaneously, producing a laminated ingot for rolling into clad sheet metal such as AA3003/AA4045 brazing sheet. Better understanding of the wetting and interface formation process during Fusion™ casting is required to further improve process yields and also explore use of other alloy systems for new applications. In this research, AA3003-core/AA4045-clad ingots were cast using a well-instrumented lab-scale Fusion™ casting system. As-cast Fusion™ interfaces were examined metallurgically and by mechanical testing. Computational fluid dynamic analyses of the FusionTM casts were also performed. It was shown that the liquid AA4045-clad alloy was able to successfully wet and create an oxide-free, metallurgical, and mechanically sound interface with the lightly oxidized AA3003-core shell material. Based on the results of this study, it is proposed that the bond formation process at the alloys interface during casting is a result of discrete penetration of AA4045 liquid at defects in the preexisting AA3003 oxide, dissolution of underlying AA3003 by liquid AA4045, and subsequent bridging between penetration sites. Spot exudation on the AA3003 chill cast surface due to remelting and inverse segregation may also improve the wetting and bonding process.

  5. Interface Formation During Fusion™ Casting of AA3003/AA4045 Aluminum Alloy Ingots

    NASA Astrophysics Data System (ADS)

    Di Ciano, Massimo; Caron, E. J. F. R.; Weckman, D. C.; Wells, M. A.

    2015-08-01

    Fusion™ casting is a unique Direct Chill continuous casting process whereby two different alloys can be cast simultaneously, producing a laminated ingot for rolling into clad sheet metal such as AA3003/AA4045 brazing sheet. Better understanding of the wetting and interface formation process during Fusion™ casting is required to further improve process yields and also explore use of other alloy systems for new applications. In this research, AA3003-core/AA4045-clad ingots were cast using a well-instrumented lab-scale Fusion™ casting system. As-cast Fusion™ interfaces were examined metallurgically and by mechanical testing. Computational fluid dynamic analyses of the FusionTM casts were also performed. It was shown that the liquid AA4045-clad alloy was able to successfully wet and create an oxide-free, metallurgical, and mechanically sound interface with the lightly oxidized AA3003-core shell material. Based on the results of this study, it is proposed that the bond formation process at the alloys interface during casting is a result of discrete penetration of AA4045 liquid at defects in the preexisting AA3003 oxide, dissolution of underlying AA3003 by liquid AA4045, and subsequent bridging between penetration sites. Spot exudation on the AA3003 chill cast surface due to remelting and inverse segregation may also improve the wetting and bonding process.

  6. Die Bienen Europa's (Apidae europaeae)

    E-print Network

    Rasmont, Pierre

    Die Bienen Europa's· (Apidae europaeae) nach ihren Gattungen, ArIen und Varietlten auf vergleichend. Hefr meiner "Bienen Europa's", umfassend die Subfamilien der Panurg.inac, Melittinae und Xylocopinae

  7. Heated die facilitates tungsten forming

    NASA Technical Reports Server (NTRS)

    Chattin, J. H.; Haystrick, J. E.; Laughlin, J. C.; Leidy, R. A.

    1966-01-01

    Tungsten forming in a press brake employs a bottom die assembly with a heating manifold between two water-cooled die sections. The manifold has hydrogen-oxygen burners spaced along its length for even heat during forming.

  8. Should assisted dying be lawful?

    PubMed

    Griffith, Richard

    2014-02-01

    Calls for a change in the law to allow strictly controlled forms of assisted dying in the UK have resurfaced following a much-publicised storyline on the subject on the TV soap opera Coronation Street and the impending debate on Lord Falconer's Assisted Dying Bill in the House of Lords. This article reviews the current stance of the law on euthanasia and assisted dying and considers Lord Falconer's attempts to reform the law through the Assisted Dying Bill. PMID:24514111

  9. Investment casting design of experiment. Final report

    SciTech Connect

    Owens, R.

    1997-10-01

    Specific steps in the investment casting process were analyzed in a designed experiment. The casting`s sensitivity to changes in these process steps was experimentally determined Dimensional and radiographic inspection were used to judge the sensitivity of the casting. Thirty-six castings of different pedigrees were poured and measured. Some of the dimensional inspection was conducted during the processing. It was confirmed that wax fixturing, number of gates, gate location, pour and mold temperature, pour speed, and cooling profile all affected the radiographic quality of the casting. Gate and runner assembly techniques, number of gates, and mold temperature affect the dimensional quality of the casting.

  10. Casting evaluation of U-Zr alloy system fuel slug for SFR prepared by injection casting method

    SciTech Connect

    Song, Hoon; Kim, Jong-Hwan; Kim, Ki-Hwan; Lee, Chan-Bock

    2013-07-01

    Metal fuel slugs of U-Pu-Zr alloys for Sodium-cooled Fast Reactor (SFR) have conventionally been fabricated by a vacuum injection casting method. Recently, management of minor actinides (MA) became an important issue because direct disposal of the long-lived MA can be a long-term burden for a tentative repository up to several hundreds of thousand years. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long-lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. In order to prevent the evaporation of volatile elements such as Am, alternative fabrication methods of metal fuel slugs have been studied applying gravity casting, and improved injection casting in KAERI, including melting under inert atmosphere. And then, metal fuel slugs were examined with casting soundness, density, chemical analysis, particle size distribution and microstructural characteristics. Based on these results there is a high level of confidence that Am losses will also be effectively controlled by application of a modest amount of overpressure. A surrogate fuel slug was generally soundly cast by improved injection casting method, melted fuel material under inert atmosphere.

  11. Ran an die TUM: Perspektive

    E-print Network

    Hirche, Sandra

    Ran an die TUM: Perspektive Studium Bei der Vortragsreihe für Studieninteressierte 2015/2016 stellen die Fakultäten der Technischen Universität München sich und ihre Studiengänge vor. 01.10.15 Das Studium an der TUM vor 15.10.15 Gestalte die Umwelt aktiv mit! Studiengänge und Berufsbilder in den

  12. Landesverordnung ber die Erste Staatsprfung

    E-print Network

    Kaus, Boris

    Landesverordnung über die Erste Staatsprüfung für das Lehramt an Gymnasien vom 7. Mai 1982 in der Fassung der vierten Landesverordnung zur Änderung der Landesverordnung über die Erste Staatsprüfung für In der Ersten Staatsprüfung für das Lehramt an Gymnasien wird die wissenschaftliche, in den

  13. Wiki und die schnelle Lehre

    E-print Network

    Pfeifer, Holger

    Wiki und die schnelle Lehre Hochschulen debattieren über Open Educational Resources 28 DEUTSCHE UNIVERSITÄTS ZEITUNG 11 23.10.2015 | EUR 7,90 Offensive Schluss mit dem Technikwahn. Ein Plädoyer für die Skepsis der Geisteswissenschaftler 20 Bauchlandung Die neue Bildungsstrategie in Frankreich formuliert

  14. Psychotherapy with Older Dying Persons.

    ERIC Educational Resources Information Center

    Dye, Carol J.

    Psychotherapy with older dying patients can lead to problems of countertransference for the clinician. Working with dying patients requires flexibility to adapt basic therapeutics to the institutional setting. Goals of psychotherapy must be reconceptualized for dying clients. The problems of countertransference arise because clinicians themselves…

  15. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting

    SciTech Connect

    Fasoyinu, Yemi

    2014-03-31

    Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

  16. 76 FR 5840 - The Basic Aluminum Castings Co., Cleveland, OH; Notice of Revised Determination on Reconsideration

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-02

    ... was published in the Federal Register on November 3, 2010 (75 FR 67773). Workers at the subject firm... and Training Administration The Basic Aluminum Castings Co., Cleveland, OH; Notice of Revised... Assistance (TAA) applicable to workers and former workers of The Basic Aluminum Castings Co., Cleveland,...

  17. CAST STONE TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    SciTech Connect

    MINWALL HJ

    2011-04-08

    Cast stone technology is being evaluated for potential application in the treatment and immobilization of Hanford low-activity waste. The purpose of this document is to provide background information on cast stone technology. The information provided in the report is mainly based on a pre-conceptual design completed in 2003.

  18. Einführung in die Hörgerätetechnik

    NASA Astrophysics Data System (ADS)

    Karamuk, Erdal; Korl, Sascha

    Sechzehn Prozent aller erwachsenen Europäer leiden an so starken Hörminderungen, dass sie ihren Alltag beeinträchtigen. In Europa haben rund 71 Millionen Erwachsene im Alter von 18 bis 80 Jahren eine Hörminderung von mehr als 25 dB, ein Wert, der von der Weltgesundheitsorganisation, WHO, als hörgeschädigt definiert wird. Allein in der EU gibt es über 55 Millionen hörgeschädigte Menschen, davon über 10 Millionen in Deutschland. Die sozialen und volkswirtschaftlichen Kosten der Schwerhörigkeit sind beträchtlich [1].

  19. Einführung in die Laborpraxis

    NASA Astrophysics Data System (ADS)

    Wir leben in einer von Naturwissenschaft und Technik bestimmten Welt. Gerade in Deutschland, das arm an natürlichem Reichtum wie Bodenschätzen ist, hängt der Wohlstand von technischen Errungenschaften und wissenschaftlichen Erkenntnissen ab. Diese gewinnt man hauptsächlich in Labors. Hier wurden und werden die Ideen zahlreicher Wissenschaftler, von Chemikern, Physikern, Genetikern, Medizinern, Biologen, Umwelttechnikern und Ingenieuren umgesetzt, erarbeitet, in ihrer Richtigkeit bestätigt oder verworfen und weiter entwickelt.

  20. Die drool and polymer degradation

    NASA Astrophysics Data System (ADS)

    Hoy, Geoffrey Stephen; Giacomin, Alan Jeffrey; Gilbert, Peter Hunter

    2015-04-01

    Die drool is an operational problem associated with polymer extrusion. Extrudate collects outside of the die, necessitating periodic disruptions for cleaning. There exists some debate as to the mechanism that produces die drool: stress induced fractionation or thermal degradation. This paper examines the latter. In cohesive failure, a slip discontinuity develops in the velocity profile, where heat is generated by friction. This slip heating can contribute to resin degradation, resulting in lower molecular weight fragments in the die drool. This paper examines the kinetics of this degradation, its influence on die drool rates, and on the resulting polymer concentration profiles in the drool layer and in the bulk.

  1. Flexible, Ultra-Thin, Embedded Die Packaging

    NASA Astrophysics Data System (ADS)

    McPherson, Ryan J.

    As thin, flexible electronics solutions become more robust, their integration into everyday life becomes more likely. With possible applications in wearable electronics, biomedical sensors, or 'peel and stick' sensors, the reliability of these ultra-thin packages becomes paramount. Likewise, the density achievable with stacked packages benefits greatly from thinner die stacks. To this end, techniques previously developed have demonstrated packages with die thinned to approximately 20mum. Covered in this work are methods for thinning and packaging silicon die, as well as information on common materials used in these processes. The author's contribution is a fabrication process for embedding ultra-thin (approximately 10mum) silicon die in polyimide substrates. This method is fully illustrated in Chapter 3 and enumerated in the Appendix as a quick reference. Additionally, thermal cycle testing of passive daisy chain assemblies has shown promising reliability data. Packages were mounted in three alignments: flat, concave, and convex, and placed into thermal shock testing. Finally, the author discusses possible applications for this fabrication process, including the fabrication of multi-chip-modules.

  2. Informatics approach using metabolic reactivity classifiers to link in vitro to in vivo data in application to the ToxCast Phase I dataset

    EPA Science Inventory

    Strategic combinations and tiered application of alternative testing methods to replace or minimize the use of animal models is attracting much attention. With the advancement of high throughput screening (HTS) assays and legacy databases providing in vivo testing results, suffic...

  3. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die (UBT). Die Lehre weiter opti- mieren und die Forschung noch stärker vernetzen. Die Verwaltung effizienter machen und die Au�enwirkung verbes- sern: Mit diesen Zielen hat das neu ge- gründete Geographische

  4. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlage (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Eine Zeile mit 39 Anschlage (mit Leerzeichen) durchschnittlich Die junge Elite von Bayreuth überzeugt Mehr als 80 Top-Bewerber für Betriebswirtschaftslehre zu Gast an der Uni Bayreuth (UBT). Die junge

  5. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlage (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Bayreuth (UBT). Am Freitag, dem 8. Mai 2009 veranstaltet die Studentenvertretung der Universität Bayreuth Herzlichste einge- laden sind. Die Schirmherrschaft haben Oberbürger- meister Dr. Michael Hohl und der

  6. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Ferienseminars 30 vielseitig interessierte und begabte Kollegiaten entdecken die Uni Kamen als Besucher und kommen hoffent- lich als Studierende zurück: 30 begabte Kol- legiaten, die derzeit an einem Ferienseminar

  7. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die bekamen die Mitglieder einer Fulbright-Delegation bei ihrem Besuch in Bayreuth. Foto: UBT US-Experten blicken hinter die Kulissen Fulbright-Delegation informiert sich an der Universität Bayreuth Bayreuth (UBT

  8. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlage (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die nutzten die internationalen Gastwissenschaftler an der Universität Bayreuth auch zum gegenseitigen Kennenlernen. Foto: UBT Die Universität begrü�t ihre Gastwissenschaftler Erster Empfang der Hochschulleitung

  9. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Hochschulleitung war die hochschulpolitische Sprecherin der Grünen im Bayerischen Landtag, Ulrike Gote (Dritte von rechts), auf den Campus gekommen. Gemeinsame Sorge um die Qualität Gespräch zwischen Hochschulleitung und

  10. Titan Casts Revealing Shadow

    NASA Astrophysics Data System (ADS)

    2004-05-01

    A rare celestial event was captured by NASA's Chandra X-ray Observatory as Titan -- Saturn's largest moon and the only moon in the Solar System with a thick atmosphere -- crossed in front of the X-ray bright Crab Nebula. The X-ray shadow cast by Titan allowed astronomers to make the first X-ray measurement of the extent of its atmosphere. On January 5, 2003, Titan transited the Crab Nebula, the remnant of a supernova explosion that was observed to occur in the year 1054. Although Saturn and Titan pass within a few degrees of the Crab Nebula every 30 years, they rarely pass directly in front of it. "This may have been the first transit of the Crab Nebula by Titan since the birth of the Crab Nebula," said Koji Mori of Pennsylvania State University in University Park, and lead author on an Astrophysical Journal paper describing these results. "The next similar conjunction will take place in the year 2267, so this was truly a once in a lifetime event." Animation of Titan's Shadow on Crab Nebula Animation of Titan's Shadow on Crab Nebula Chandra's observation revealed that the diameter of the X-ray shadow cast by Titan was larger than the diameter of its solid surface. The difference in diameters gives a measurement of about 550 miles (880 kilometers) for the height of the X-ray absorbing region of Titan's atmosphere. The extent of the upper atmosphere is consistent with, or slightly (10-15%) larger, than that implied by Voyager I observations made at radio, infrared, and ultraviolet wavelengths in 1980. "Saturn was about 5% closer to the Sun in 2003, so increased solar heating of Titan may account for some of this atmospheric expansion," said Hiroshi Tsunemi of Osaka University in Japan, one of the coauthors on the paper. The X-ray brightness and extent of the Crab Nebula made it possible to study the tiny X-ray shadow cast by Titan during its transit. By using Chandra to precisely track Titan's position, astronomers were able to measure a shadow one arcsecond in diameter, which corresponds to the size of a dime as viewed from about two and a half miles. Illustration of Crab, Titan's Shadow and Chandra Illustration of Crab, Titan's Shadow and Chandra Unlike almost all of Chandra's images which are made by focusing X-ray emission from cosmic sources, Titan's X-ray shadow image was produced in a manner similar to a medical X-ray. That is, an X-ray source (the Crab Nebula) is used to make a shadow image (Titan and its atmosphere) that is recorded on film (Chandra's ACIS detector). Titan's atmosphere, which is about 95% nitrogen and 5% methane, has a pressure near the surface that is one and a half times the Earth's sea level pressure. Voyager I spacecraft measured the structure of Titan's atmosphere at heights below about 300 miles (500 kilometers), and above 600 miles (1000 kilometers). Until the Chandra observations, however, no measurements existed at heights in the range between 300 and 600 miles. Understanding the extent of Titan's atmosphere is important for the planners of the Cassini-Huygens mission. The Cassini-Huygens spacecraft will reach Saturn in July of this year to begin a four-year tour of Saturn, its rings and its moons. The tour will include close flybys of Titan that will take Cassini as close as 600 miles, and the launching of the Huygens probe that will land on Titan's surface. Chandra's X-ray Shadow of Titan Chandra's X-ray Shadow of Titan "If Titan's atmosphere has really expanded, the trajectory may have to be changed." said Tsunemi. The paper on these results has been accepted and is expected to appear in a June 2004 issue of The Astrophysical Journal. Other members of the research team were Haroyoski Katayama (Osaka University), David Burrows and Gordon Garmine (Penn State University), and Albert Metzger (JPL). Chandra observed Titan from 9:04 to 18:46 UT on January 5, 2003, using its Advanced CCD Imaging Spectrometer instrument. NASA's Marshall Space Flight Center, Huntsville, Ala., manages the Chandra program for the Office of Space Science, NASA Headquarters,

  11. Fillability of Thin-Wall Steel Castings

    SciTech Connect

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  12. Yield improvement and defect reduction in steel casting

    SciTech Connect

    Kent Carlson

    2004-03-16

    This research project investigated yield improvement and defect reduction techniques in steel casting. Research and technology development was performed in the following three specific areas: (1) Feeding rules for high alloy steel castings; (2) Unconventional yield improvement and defect reduction techniques--(a) Riser pressurization; and (b) Filling with a tilting mold; and (3) Modeling of reoxidation inclusions during filling of steel castings. During the preparation of the proposal for this project, these areas were identified by the High Alloy Committee and Carbon and Low Alloy Committee of the Steel Founders' Society of America (SFSA) as having the highest research priority to the steel foundry industry. The research in each of the areas involved a combination of foundry experiments, modeling and simulation. Numerous SFSA member steel foundries participated in the project through casting trials and meetings. The technology resulting from this project will result in decreased scrap and rework, casting yield improvement, and higher quality steel castings produced with less iteration. This will result in considerable business benefits to steel foundries, primarily due to reduced energy and labor costs, increased capacity and productivity, reduced lead-time, and wider use and application of steel castings. As estimated using energy data provided by the DOE, the technology produced as a result of this project will result in an energy savings of 2.6 x 10{sup 12} BTU/year. This excludes the savings that were anticipated from the mold tilting research. In addition to the energy savings, and corresponding financial savings this implies, there are substantial environmental benefits as well. The results from each of the research areas listed above are summarized.

  13. Tape-cast sensors and method of making

    DOEpatents

    Mukundan, Rangachary (Santa Fe, NM); Brosha, Eric L. (Los Alamos, NM); Garzon, Fernando H. (Santa Fe, NM)

    2009-08-18

    A method of making electrochemical sensors in which an electrolyte material is cast into a tape. Prefabricated electrodes are then partially embedded between two wet layers of the electrolyte tape to form a green sensor, and the green sensor is then heated to sinter the electrolyte tape around the electrodes. The resulting sensors can be used in applications such as, but not limited to, combustion control, environmental monitoring, and explosive detection. A electrochemical sensor formed by the tape-casting method is also disclosed.

  14. Texturing polymer surfaces by transfer casting. [cardiovascular prosthesis

    NASA Technical Reports Server (NTRS)

    Banks, B. A.; Weigand, A. J.; Sovey, J. S. (inventors)

    1982-01-01

    A technique for fabricating textured surfaces on polymers without altering their surface chemistries is described. A surface of a fluorocarbon polymer is exposed to a beam of ions to texture it. The polymer which is to be surface-roughened is then cast over the textured surface of the fluorocarbon polymer. After curing, the cast polymer is peeled off the textured fluorocarbon polymer, and the peeled off surface has negative replica of the textured surface. The microscopic surface texture provides large surface areas for adhesive bonding. In cardiovascular prosthesis applications the surfaces are relied on for the development of a thin adherent well nourished thrombus.

  15. The Effects of Casting Porosity on the Tensile Behavior of Investment Cast 17-4PH Stainless Steel

    NASA Astrophysics Data System (ADS)

    Susan, D. F.; Crenshaw, T. B.; Gearhart, J. S.

    2015-08-01

    The effect of casting porosity on the mechanical behavior of investment cast 17-4PH stainless steel was studied as well as the effect of heat treatment on the alloy's sensitivity to casting defects. Interdendritic porosity, formed during solidification and shrinkage of the alloy, reduces the yield strength and ultimate tensile strength roughly in proportion to the reduction in load bearing cross-section. The effects of casting porosity on ductility (% strain, % reduction in area) are more severe, in agreement with research on other alloy systems. In this study, 10% porosity reduced the ductility of 17-4PH stainless steel by almost 80% for the high-strength H925 condition. Tensile testing at -10°C (263 K) further reduces the alloy ductility with and without pores present. In the lower strength H1100 condition, the ductility is higher than the H925 condition, as expected, and somewhat less sensitive to porosity. By measuring the area % porosity on the fracture surface of tensile specimens, the trend in failure strain versus area % porosity was obtained and analyzed using two methods: an empirical approach to determine an index of defect susceptibility with a logarithmic fit and an analytical approach based on the constitutive stress-strain behavior and critical strain concentration in the vicinity of the casting voids. The applicability of the second method depends on the amount of non-uniform strain (necking) and, as such, the softer H1100 material did not correlate well to the model. The behavior of 17-4PH was compared to previous work on cast Al alloys, Mg alloys, and other cast materials.

  16. A Membrane Process for Recycling Die Lube from Wastewater Solutions

    SciTech Connect

    Peterson, E. S.; Trudeau, J.; Cleary, B.; Hackett, M.; Greene, W. A.

    2003-04-30

    An active-surface membrane technology was used to separate a die lube manufacturing wastewater stream consisting of various oils, hydrocarbons, heavy metals, and silicones. The ultrafiltration membranes reduced organics from initial oil and grease contents by 20-25X, carbon oxygen demand (COD) by 1.5 to 2X, and total organic carbon (TOC) by 0.6, while the biological oxygen demand (BOD) remained constant. The active-surface membranes were not fouled as badly as non-active-surface systems and the active-surface membrane flux levels were consistently higher and more stable than those of the non-active-surface membranes tested. Field testing demonstrated that the rotary microfilter can concentrate the die lube, i.e. remove the glycerin component, and produce a die lube suitable for recycling. The recycling system operated for six weeks with only seven cleaning cycles and no mechanical or electrical failures. Test data and quality records indicate that the die casting scrap was reduced from 8.4 to 7.8%. There is no doubt that this test yielded tremendous results. This separation process presents significant opportunities that can be evaluated further.

  17. A Membrane Process for Recycling Die Lube from Wastewater Solutions

    SciTech Connect

    Eric S. Peterson; Jessica Trudeau; Bill Cleary; Michael Hackett; William A. Greene

    2003-04-01

    An active-surface membrane technology was used to separate a die lube manufacturing wastewater stream consisting of various oils, hydrocarbons, heavy metals, and silicones. The ultrafiltration membranes reduced organics from initial oil and grease contents by 20–25X, carbon oxygen demand (COD) by 1.5 to 2X, and total organic carbon (TOC) by 0.6, while the biological oxygen demand (BOD) remained constant. The active-surface membranes were not fouled as badly as non-active-surface systems and the active-surface membrane flux levels were consistently higher and more stable than those of the non-active-surface membranes tested. Field testing demonstrated that the rotary microfilter can concentrate the die lube, i.e. remove the glycerin component, and produce a die lube suitable for recycling. The recycling system operated for six weeks with only seven cleaning cycles and no mechanical or electrical failures. Test data and quality records indicate that the die casting scrap was reduced from 8.4 to 7.8%. There is no doubt that this test yielded tremendous results. This separation process presents significant opportunities that can be evaluated further.

  18. Heat treatment in high Cr white cast iron Nb alloy

    NASA Astrophysics Data System (ADS)

    Farah, A. F.; Crnkovic, O. R.; Canale, L. C. F.

    2001-02-01

    Wear resistance of high Cr white cast irons can be improved by means of heat treatment. This type of cast iron alloy may present a microstructure with retained austenite. The amount of retained austenite changes with the applied heat treatment, which will have an influence on wear properties. The purpose of this work was to study the influence of several parameters such as quenching and tempering temperatures and subzero treatment in the wear performance of the high Cr white cast iron Nb alloy. In this way, the performance was evaluated using pin-on-disc abrasion test. The worn surface was examined by scanning electron microscopy, and the main wear mechanisms were identified. The microstructural characterization was also performed with carbide identification. This Fe alloy has proven to be good for applications in mining and alcohol-sugar industries.

  19. Feasibility Study for Casting of High Temperature Refractory Superalloy Composites

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    1998-01-01

    Abstract This study investigated the feasibility of using conventional casting technique to fabricate refractory wires reinforced superalloy composites. These composites were being developed for advanced rocket engine turbine blades and other high temperature applications operating up to 2000 F. Several types of refractory metal wires such as W- Th, W-Re, Mo-Hf-C and W-HF-C reinforced waspaloy were experimentally cast and heat treated at 2000 F up to 48 hrs. Scanning electron microscope analysis was conducted in regions adjacent to the wire-matrix interface to determine the reaction zone and chemical compatibility resulting from material interdiffusion. It was concluded that fabrication using conventional casting may be feasible because the wire-matrix reaction zone thickness was comparable to similar composites produced by arc-sprayed monotape with hot isostatic pressing technique, Moreover, it was also found that the chemical compatibility could be improved significantly through a slight modification of the superalloy matrix compositions.

  20. Rapid prototyping: A paradigm shift in investment casting

    SciTech Connect

    Atwood, C.L.; Maguire, M.C.; Baldwin, M.D.; Pardo, B.T.

    1996-09-01

    The quest for fabricating complex metal parts rapidly and with minimal cost has brought rapid prototyping (RP) processes to the forefront of the investment casting industry. Relatively recent advances in DTM Corporation`s selective laser sintering (SLS) and 3D Systems stereolithography (SL) processes have had a significant impact on the overall quality of patterns produced using these rapid prototyping processes. Sandia National Laboratories uses patterns generated from rapid prototyping processes to reduce the cycle time and cost of fabricating prototype and small lot production parts in support of a program called FASTCAST. The SLS process is used to fabricate patterns from materials such as investment casting wax, polycarbonate, and a new material called TrueForm PM{trademark}. With the timely introduction of each of these materials, the quality of patterns fabricated has improved. The development and implementation of SL QuickCast{trademark} software has enabled this process to produce highly accurate patterns for use in investment casting. This paper focuses on the successes with these new pattern materials and the infrastructure required to cast rapid prototyping patterns successfully. In addition, a brief overview of other applications of rapid prototyping at Sandia will be discussed.

  1. Graphite/Thermoplastic-Pultrusion Die

    NASA Technical Reports Server (NTRS)

    Wilson, Maywood L.; Frye, Mark W.; Johnson, Gary S.; Stanfield, Clarence E.

    1990-01-01

    Attachment to extruder produces thermoplastic-impregnated graphite tape. Consists of profile die, fiber/resin collimator, and crosshead die body. Die designed to be attached to commercially available extrusion machine capable of extruding high-performance thermoplastics. Simple attachment to commercial extruder enables developers of composites to begin experimenting with large numbers of proprietary resins, fibers, and hybrid composite structures. With device, almost any possible fiber/resin combination fabricated.

  2. Casting propellant in rocket engine

    NASA Technical Reports Server (NTRS)

    Roach, J. E.; Froehling, S. C. (inventors)

    1976-01-01

    A method is described for casting a solid propellant in the casing of a rocket engine having a continuous wall with a single opening which is formed by leaves of a material which melt at a temperature of the propellant and with curved edges concentric to the curvature of the spherical casing. The leaves are inserted into the spherical casing through the opening forming a core having a greater width than the width of the single opening and with curved peripheral edges. The cast propellant forms a solid mass and then heated to melt the leaves and provide a central opening with radial projecting flutes.

  3. INTERIOR VIEW WITH CASTING MACHINE COOLING A 20' IRON PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE COOLING A 20' IRON PIPE PRIOR TO EXTRACTION FROM CASTING MACHINE. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  4. INTERIOR VIEW WITH CASTING MACHINE AND A 4" DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 4" DUCTILE IRON PIPE BEING EXTRACTED FROM CASTING MACHINE - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  5. INTERIOR VIEW OF CASTING MACHINE WITH 4' DUCTILE IRON PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF CASTING MACHINE WITH 4' DUCTILE IRON PIPE BEING WEIGHED ON SCALES AT CASTING MACHINE. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  6. Die Sonne, Stern unserer Erde

    NASA Astrophysics Data System (ADS)

    Lang, Kenneth R.; Ehlers, A.

    Dieses reich bebilderte Buch gibt eine Einführung in die Physik der Sonne und ihre Bedeutung für die Erde. Gestützt auf neueste Forschungsergebnisse aus Radioteleskop- und Satellitenbeobachtungen beschreibt der Autor die gewaltigen atomenergetischen Prozesse der Sonne, ihren geheimnisvollen Neutrinofluß, ihre seismischen Aktivitäten, Magnetfelder und Sonnenflecke, Korona, Sonnenausbrüche und Protuberanzen, den Sonnenwind, und die außerordentlich wichtige und vielfältige Bedeutung des Sonnenlichts, das Leben auf der Erde entstehen läßt und es auch gefährdet. Gut verständlich und in ansprechender Sprache geschrieben ist es ein wunderbares Buch für den Leser populärwissenschaftlicher Literatur, ein wertvolles Geschenk für Studenten der Astronomie und verwandter Disziplinen sowie Amateurastronomen.

  7. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... STANDARDS: TRANSPORT CATEGORY AIRPLANES Design and Construction General § 25.621 Casting factors. (a... except castings that are pressure tested as parts of hydraulic or other fluid systems and do not...

  8. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Design and Construction General § 29.621 Casting factors. (a... castings that are pressure tested as parts of hydraulic or other fluid systems and do not...

  9. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlage (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Jureczek, Maik Nagel und Alexander Eichner (hintere Reihe, von links) traten für die Universi- tät Bayreuth an. Die Uni-Basketballer sind Deutscher Meister Team der Universität Bayreuth ist jetzt für die

  10. Integrally cored ceramic investment casting mold fabricated by ceramic stereolithography

    NASA Astrophysics Data System (ADS)

    Bae, Chang-Jun

    Superalloy airfoils are produced by investment casting (IC), which uses ceramic cores and wax patterns with ceramic shell molds. Hollow cored superalloy airfoils in a gas turbine engine are an example of complex IC parts. The complex internal hollow cavities of the airfoil are designed to conduct cooling air through one or more passageways. These complex internal passageways have been fabricated by a lost wax process requiring several processing steps; core preparation, injection molding for wax pattern, and dipping process for ceramic shell molds. Several steps generate problems such as high cost and decreased accuracy of the ceramic mold. For example, costly tooling and production delay are required to produce mold dies for complex cores and wax patterns used in injection molding, resulting in a big obstacle for prototypes and smaller production runs. Rather than using separate cores, patterns, and shell molds, it would be advantageous to directly produce a mold that has the casting cavity and the ceramic core by one process. Ceramic stereolithography (CerSLA) can be used to directly fabricate the integrally cored ceramic casting mold (ICCM). CerSLA builds ceramic green objects from CAD files from many thin liquid layers of powder in monomer, which are solidified by polymerization with a UV laser, thereby "writing" the design for each slice. This dissertation addresses the integrally cored casting ceramic mold (ICCM), the ceramic core with a ceramic mold shell in a single patternless construction, fabricated by ceramic stereolithography (CerSLA). CerSLA is considered as an alternative method to replace lost wax processes, for small production runs or designs too complex for conventional cores and patterns. The main topic is the development of methods to successfully fabricate an ICCM by CerSLA from refractory silica, as well as related issues. The related issues are the segregation of coarse fused silica powders in a layer, the degree of segregation parameter to prevent segregation, and sintering and cristobalite transformation in fused silica compacts.

  11. Development of a New Membrane Casting Apparatus for Studying Macrovoid Defects in Low-G

    NASA Technical Reports Server (NTRS)

    Lee, Hanyong; Hwang, Sun-Tak; Krantz, William B.; Greenberg, Alan R.; Khare, Vivek; Zartman, Jeremiah; Todd, Paul W.

    2002-01-01

    A new membrane-casting apparatus is developed for studying macrovoid defects in polymeric membranes made by the wet- and dry-casting process in low-gravity. Macrovoids are large (10-50 micron), open cavities interspersed among the smaller pores in the substructure under the gelled skin surface layer of the cast membrane. Although their occurrence is considered endemic to the wet- and dry-casting process since they can lead to compaction or skin rupture in the membrane process, recent studies suggest several useful applications such as transdermal and osmotic drug delivery systems, miniature bioreactors, etc. However, lack of knowledge about the macrovoid formation mechanism is an obstacle to further development of applications using them. An on-going debate is the role of the surface-tension-driven solutocapillary convection during macrovoid formation. The rapid growth of macrovoids within 1-5 seconds and the high polymer concentration in and near macrovoids make it difficult to explain the mechanism of macrovoid growth by diffusion alone, which is the widely accepted hypothesis proposed by Reuvers et al. The hypothesis advanced by our research group can explain this rapid growth via a mechanism that involves diffusion from the casting solution in the meta-stable region to the macrovoid enhanced by solutocapillary convection induced by the steep nonsolvent concentration gradient in the vicinity of the macrovoid. Since macrovoid growth is hypothesized to be the interplay of a solutocapillary-induced driving force counteracted by viscous drag and buoyancy, eliminate the latter provides a means for testing this hypothesis. Moreover, free convection mass transfer in the nonsolvent immersion bath used to cause phase-separation in membrane casting complicates developing a model for both the wet-casting process and macrovoid growth. The low-g environment minimizes gravitationally induced free convection thereby permitting a tractable solution to the ternary diffusion equations that characterize membrane formation. NASA's Parabolic Flight Research Aircraft provides a small window of low-g (approximately 25 s) that can be used to study macrovoid development in both wet- and dry-cast membranes if an appropriate casting apparatus is used. This casting apparatus should be able to cast the membrane in both low- and high-g in a manner so that essential one-dimensional mass transfer conditions are achieved to insure lateral uniformity in the membrane. The apparatus used in previous research on membrane casting in low-gravity was operated with the plunger driven mechanism. The spring-loaded plunger pushes the bottom block containing the polymer casting solution well directly under the absorbent chamber located in the upper stationary block. However, membranes made via this casting apparatus often displayed lateral nonuniformities that precluded obtaining quantitative information on the macrovoid growth process. Thus, it was necessary to determine the reason for these structural irregularities observed in the low-g casting apparatus. Both experimental as well as computer simulation studies of the low-g casting apparatus established that the impulsive action of the plunger caused the undesired structural nonuniformities. The simulation results showed that the width-to-depth aspect ratio of the shallow well that contains the casting solution in this apparatus was not an important factor in minimizing this problem. Even for a 40:1 (width : depth) aspect ratio, any convection induced by the horizontal motion of the interface of the casting solution will be damped out within 6.25x10(exp 4) seconds. However, the experimental studies revealed that the impulsive motion of the plunger caused a 'sloshing' of the casting solution that had to be eliminated. Therefore, the plungerdriven mechanism was changed to a cam-driven mechanism that did not cause any impulsive motion of the casting solution. Other refinements to this new membrane-casting apparatus include provision for removing the membranes from the casting wells in a less destructive manner.

  12. 2.6 Fachwerke In der Statik haben wir Fachwerke berechnet, die statisch bestimmt sind. Die durch die Bela-

    E-print Network

    Peters, Norbert

    2.6 Fachwerke In der Statik haben wir Fachwerke berechnet, die statisch bestimmt sind. Die durch die Bela- stung der St¨abe hervorgerufenen Verformung haben wir nicht ermittelt. Dies wollen wir in einem ersten Schritt nun nachholen. Die dabei zu entwickelnde Methodik k¨onnen wir dann weiter verwerten

  13. Prediction of Microporosity in Shrouded Impeller Castings

    SciTech Connect

    Viswanathan, S. Nelson, C.D.

    1998-09-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  14. Overview of ToxCast™

    EPA Science Inventory

    In 2007, EPA launched ToxCast™ in order to develop a cost-effective approach for prioritizing the toxicity testing of large numbers of chemicals in a short period of time. Using data from state-of-the-art high throughput screening (HTS) bioassays developed in the pharmaceutical i...

  15. Tape casting of magnesium oxide.

    SciTech Connect

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  16. Graphite Formation in Cast Iron

    NASA Technical Reports Server (NTRS)

    Stefanescu, D. M.

    1985-01-01

    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  17. Molding A Cast Metals Program

    ERIC Educational Resources Information Center

    Trumble, Dale E.

    1975-01-01

    The cast metals program, a two-year associate degree program, at Muskegon Community College, Musegon, Michigan operates in close cooperation with the local foundry industry to provide a background for entry-level technical jobs and for continued studies toward a four-year degree. (EA)

  18. Math: Objectives Guide. Project CAST.

    ERIC Educational Resources Information Center

    Charles County Board of Education, La Plata, MD. Office of Special Education.

    The guide lists math objectives needed for independent living by secondary special education students. One of a series of Project CAST (Community and School Together) life skills manuals, the guide outlines basic competencies in terms of goal statements, behavioral objectives, and specialized vocabulary for the following areas: money, making…

  19. Advanced Lost Foam Casting Technology

    SciTech Connect

    Charles E. Bates; Harry E. Littleton; Don Askeland; Taras Molibog; Jason Hopper; Ben Vatankhah

    2000-11-30

    This report describes the research done under the six tasks to improve the process and make it more functional in an industrial environment. Task 1: Pattern Pyrolysis Products and Pattern Properties Task 2: Coating Quality Control Task 3: Fill and Solidification Code Task 4: Alternate Pattern Materials Task 5: Casting Distortion Task 6: Technology Transfer

  20. ENVIRONMENTAL ASSESSMENT OF IRON CASTING

    EPA Science Inventory

    Sampling of ductile iron casting in green sand molds with phenolic isocyanate cores and in phenol-formaldehyde bound shell molds did not provide definitive proof that environmentally hazardous organic emission occur. Both molding systems produced the same type of major emissions,...

  1. Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 1 #12;Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 2 #12;Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 3 #12;Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 4 #12;Hickey, W8009C

  2. 40 CFR 63.5810 - What are my options for meeting the standards for open molding and centrifugal casting operations...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... subpart WWWW of 40 CFR part 63. If you are using an add-on control device to reduce HAP emissions, you... resin application, filament application, or centrifugal casting, you may elect to meet the organic...

  3. 40 CFR 63.5810 - What are my options for meeting the standards for open molding and centrifugal casting operations...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... subpart WWWW of 40 CFR part 63. If you are using an add-on control device to reduce HAP emissions, you... resin application, filament application, or centrifugal casting, you may elect to meet the organic...

  4. A discussion on the proposed assisted dying law.

    PubMed

    Griffith, Richard

    2014-08-01

    Having failed in their attempt to persuade the United Kingdom Supreme Court to allow health professionals to participate in assisting patients to end their lives, the hopes of campaigners now lie with Parliament passing Lord Falconer's private members' Assisted Dying Bill. This article reviews the Supreme Court's decision in R (on the application of Nicklinson) v Ministry of Justice [2014] and considers how likely it is that Parliament will enact an assisted dying law. PMID:25089754

  5. Rufe an die Universitt Hannover

    E-print Network

    Nejdl, Wolfgang

    . Dr. Joachim Engel, Ludwigs- burg, hat den Ruf auf die W2- Professur für Didaktik der Mathematik auf eine C4-Profes- sur für Mikrobiologie/Mole- kularbiologie an der Friedrich- Schiller. techn. Friedrich Stei- mann, Fachbereich Informatik, wurde am 9. Juni 2004 die Befugnis verliehen, den

  6. I Could Have Died Laughing.

    ERIC Educational Resources Information Center

    Maher, Michael Forrest; Smith, Douglas

    1993-01-01

    Notes that caregivers of the dying would do well to consider the prescriptive power of humor when confronting the challenges of healthy care for the terminally ill. Addresses laughter as the best medicine not only for the dying person but also for family and principal caregivers. Includes examples of therapeutic use of humor with the terminally…

  7. Prototype casting fabrication by stereolithography

    SciTech Connect

    Cromwell, W.E.

    1990-11-01

    A new product development technology is emerging which could have a major impact on the investment casting industry. It's identified by several names, the most common of which is STEREOLITHOGRAPHY.'' This technology involves a three-dimensional printing process which will yield plastic parts (polymer models) from solid, surface, or wireframe CAD files. The concept links a CAD database to a process which guides a laser beam to solidify liquid photo-curable polymer into a programmed shaped. The process can produce models in far less time and at far less cost than can be done by other known (conventional) model producing methods. Parts that would normally require weeks or months to prototype with conventional processes can be produced in a matter of hours by Stereolithography. The Allied-Signal Inc., Kansas City Division, is engaged in a development project (funded by the Department of Energy) which is aimed at establishing this process as a practical, expedient, and cost-effective method fabricating prototype investment castings. The early phases of the project include procurement of a special designed test unit for several companies (Service Centers) involved in fabrication of models. These models are produced in various materials and used in experimental casting programs being conducted with four casting suppliers (two ferrous and two non-ferrous). This presentation will cover the objectives of the project and the results obtained up to this time. We will also briefly review future plans for the continuation of the project, until this new technology has been proven as a viable process for rapid development of investment castings.

  8. Two Piece Compaction Die Design

    SciTech Connect

    Coffey, Ethan N

    2010-03-01

    Compaction dies used to create europium oxide and tantalum control plates were modeled using ANSYS 11.0. Two-piece designs were considered in order to make the dies easier to assemble than the five-piece dies that were previously used. The two areas of concern were the stresses at the interior corner of the die cavity and the distortion of the cavity wall due to the interference fit between the two pieces and the pressure exerted on the die during the compaction process. A successful die design would have stresses less than the yield stress of the material and a maximum wall distortion on the order of 0.0001 in. Design factors that were investigated include the inner corner radius, the value of the interference fit, the compaction force, the size of the cavity, and the outer radius and geometry of the outer ring. The results show that for the europium oxide die, a 0.01 in. diameter wire can be used to create the cavity, leading to a 0.0055 in. radius corner, if the radial interference fit is 0.003 in. For the tantalum die, the same wire can be used with a radial interference fit of 0.001 in. Also, for the europium oxide die with a 0.003 in. interference fit, it is possible to use a wire with a diameter of 0.006 in. for the wire burning process. Adding a 10% safety factor to the compaction force tends to lead to conservative estimates of the stresses but not for the wall distortion. However, when the 10% safety factor is removed, the wall distortion is not affected enough to discard the design. Finally, regarding the europium oxide die, when the cavity walls are increased by 0.002 in. per side or the outer ring is made to the same geometry as the tantalum die, all the stresses and wall distortions are within the desired range. Thus, the recommendation is to use a 0.006 in. diameter wire and a 0.003 in. interference fit for the europium oxide die and a 0.01 in. diameter wire and a 0.001 in. interference fit for the tantalum die. The dies can also be made to have the same outer geometry if desired.

  9. Reglement ber die Videoberwachung und die Videountersttzung an der Universitt Zrich

    E-print Network

    Zürich, Universität

    Reglement über die Videoüberwachung und die Videounterstützung an der Universität Zürich (vom 15. Januar 2015) Die Universitätsleitung, gestützt auf § 31 Abs. 2 des Gesetzes über die Universität Zürich vom 15. März 19981 und § 56

  10. Die Folgen der Europischen Integration fr die Privatrechtsgesellschaft Dr. Carsten Herresthal, LL.M.

    E-print Network

    Schubart, Christoph

    Die Folgen der Europäischen Integration für die Privatrechtsgesellschaft Dr. Carsten Herresthal, LL..................................................................................................................................... 1107 II. Die Konzeption der Privatrechtsgesellschaft.............................................................................. 1108 1. Die dezentrale Verfolgung individueller Ziele durch freie und gleiche Bürger

  11. Reglement ber die Gewhrung von Beitrgen durch die Studienbeitragskasse der Universitt Zrich

    E-print Network

    Zürich, Universität

    Reglement über die Gewährung von Beiträgen durch die Studienbeitragskasse der Universität Zürich § 1 Grundlagen Die Studienbeitragskasse unterstützt in- und ausländische Studierende der Universi- tät Zürich, die in finanzielle Notlage geraten sind, mit finanziellen Beiträgen. § 2 Grundsatz Das

  12. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    SciTech Connect

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the pitting and intergranular corrosion resistance for both the wrought and cast duplex alloys; (3) Castings generally have better toughness than their wrought counterparts in the temperature range of -80 C to +20 C; (4) All shield metal arc (SMA) test welds in DSS castings, with recommended or over matching filler metal, indicate that welding is not a significant factor when considering DSS applications.

  13. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    SciTech Connect

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the pitting and intergranular corrosion resistance for both the wrought and cast duplex alloys; (3) Castings generally have better toughness than their wrought counterparts in the temperature range of �������¢����������������80���������������°C to +20���������������°C; (4) All shield metal arc (SMA) test welds in DSS castings, with recommended or over matching filler metal, indicate that welding is not a significant factor when considering DSS applications.

  14. Land-based turbine casting initiative

    SciTech Connect

    Mueller, B.A.; Spicer, R.A.

    1995-12-31

    To meet goals for the ATS program, technical advances developed for aircraft gas turbine engines need to be applied to land-based gas turbines. These advances include directionally solidified and single crystal castings, alloys tailored to exploit these microstructures, complex internal cooling schemes, and coatings. The proposed program to scale aircraft gas turbine casting technology up to land based gas turbine size components is based on low sulfur alloys, casting process development, post-cast process development, and establishing casting defect tolerance levels. The inspection side is also discussed.

  15. Energy Saving Melting and Revert Reduction (E-SMARRT): Precision Casting of Steel

    SciTech Connect

    Dr. Von L. Richards

    2011-09-30

    This project addresses improvements in metal casting processes by reducing scrap and reducing the cost of production, due to scrap reduction from investment casting and yield improvement offered by lost foam casting as compared to no-bake or green sand molding. The objectives for the investment casting portion of the subtask are to improve knowledge of fracture toughness of mold shells and the sources of strength limiting flaws and to understand the effects of wax reclamation procedures on wax properties. Applying 'clean steel' approaches to pouring technology and cleanliness in investment casting of steel are anticipated to improve incoming materials inspection procedures as they affect the microstructure and toughness of the shell. This project focused on two areas of study in the production of steel castings to reduce scrap and save energy: (1) Reducing the amount of shell cracking in investment cast steel production; (2) Investigate the potential of lost foam steel casting The basic findings regarding investment casting shell cracking were: (1) In the case of post pouring cracking, this could be related to phase changes in silica upon cooling and could be delayed by pouring arrangement strategies that maintained the shell surface at temperature for longer time. Employing this delay resulted in less adherent oxidation of castings since the casting was cooler at the time o fair exposure. (2) A model for heat transfer through water saturated shell materials under steam pressure was developed. (3) Initial modeling result of autoclave de-waxing indicated the higher pressure and temperature in the autoclave would impose a steeper temperature gradient on the wax pattern, causing some melt flow prior to bulk expansion and decreasing the stress on the green shell. Basic findings regarding lost foam casting of steel at atmospheric pressure: (1) EPS foam generally decomposes by the collapse mode in steel casting. (2) There is an accumulation of carbon pick-up at the end of the casting opposite the gate. (3) It is recommended that lost foam castings in steel be gated for a quiescent fill in an empty cavity mold to prevent foam occlusion defects from the collapse mode. The energy benefit is primarily in yield savings and lower casting weight per function due to elimination of draft and parting lines for the larger lost foam castings. For the smaller investment casting, scrap losses due to shell cracking will be reduced. Both of these effects will reduce the metal melted per good ton of castings. There will also be less machine stock required per casting which is a yield savings and a small additional energy savings in machining. Downstream savings will come from heavy truck and railroad applications. Application of these processes to heavy truck castings will lighten the heavy truck fleet by about ten pounds per truck. Using ten years to achieve full penetration of the truck fleet at linear rate this will result in a fuel savings of 131 trillion BTU over ten years.

  16. Ultra Large Castings to Produce Low Cost Aluminum Vehicle Structures

    SciTech Connect

    T. N. Meyer; M. J. Kinosz; E. M. Bradac; M. Mbaye; J. T. Burg; M. A. Klingensmith

    1999-04-26

    Through a cooperative effort with the U.S. Department of Energy (DOE) Office of Heavy Vehicle Technologies (OHVT), Alcoa is developing a casting process to produce ultra large thin wall components. The casting process is a low pressure, metal mold, multiport injection vertical casting process. The specific system for demonstration of the process is located at Alcoa's Technology Center and will be capable of producing parts extending 3 M long, 1.7 M wide and 0.4 M high. For example, single castings of car floor pan frames or side wall aperture structures are candidates for this installation. This shall provide a major opportunity to reduce the cost of lightweight transportation vehicle structures by (a) reducing the components or part count and (b) reducing the cost of assembly. To develop and demonstrate the process, an inner panel of the Chrysler minivan liftgate will be first produced on this system. Through computer analyses, the cast inner panel design was developed to satisfy both structural performance and casting process requirements. Currently, this is an 11 part assembly of steel components. At the time of this abstract, the numerous system components are in various phases of fabrication and site preparation is fully underway, with system shakedown beginning in the second quarter of 1999. Successful demonstration of caster system operation is anticipated to occur during the third quarter and production of a high quality product during the fourth quarter. Although the process is targeted toward reducing the cost of lightweight trucks, buses and autos, consideration is being given to application in the aircraft industry.

  17. Characterization of fold defects in AZ91D and AE42 magnesium alloy permanent mold castings

    SciTech Connect

    Bichler, L.; Ravindran, C.

    2010-03-15

    Casting premium-quality magnesium alloy components for aerospace and automotive applications poses unique challenges. Magnesium alloys are known to freeze rapidly prior to filling a casting cavity, resulting in misruns and cold shuts. In addition, melt oxidation, solute segregation and turbulent metal flow during casting contribute to the formation of fold defects. In this research, formation of fold defects in AZ91D and AE42 magnesium alloys cast via the permanent mold casting process was investigated. Computer simulations of the casting process predicted the development of a turbulent metal flow in a critical casting region with abrupt geometrical transitions. SEM and light optical microscopy examinations revealed the presence of folds in this region for both alloys. However, each alloy exhibited a unique mechanism responsible for fold formation. In the AZ91D alloy, melt oxidation and velocity gradients in the critical casting region prevented fusion of merging metal front streams. In the AE42 alloy, limited solubility of rare-earth intermetallic compounds in the {alpha}-Mg phase resulted in segregation of Al{sub 2}RE particles at the leading edge of a metal front and created microstructural inhomogeneity across the fold.

  18. Process development of thin strip steel casting

    SciTech Connect

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  19. Development and Demonstration of Adanced Tooling Alloys for Molds and Dies

    SciTech Connect

    Kevin M. McHugh; Enrique J. Lavernia

    2006-01-01

    This report summarizes research results in the project Development and Demonstration of Advanced Tooling Alloys for Molds and Dies. Molds, dies and related tooling are used to manufacture most of the plastic and metal products we use every day. Conventional fabrication of molds and dies involves a multiplicity of machining, benching and heat treatment unit operations. This approach is very expensive and time consuming. Rapid Solidifcation Process (RSP) Tooling is a spray-forming technology tailored for producing molds and dies. The appraoch combines rapid solidifcation processing and net-shape materials processing in a single step. An atomized spray of a tool-forming alloy, typically a tool steel, is deposited onto an easy-to-form tool pattern to replicate the pattern's shape and surface features. By so doing, the approach eliminates many machining operations in conventional mold making, significantly reducing cost, lead time and energy. Moreover, rapid solidification creates unique microstructural features by suppressing carbide precipitation and growth, and creating metastable phases. This can result in unique material properties following heat treatment. Spray-formed and aged tool steel dies have exhibited extended life compared to conventional dies in many forming operations such as forging, extrusion and die casting. RSP Tooling technolocy was commercialized with the formation of RSP Tooling, LLC in Solon, Oh.

  20. Emulsion based cast booster - a priming system

    SciTech Connect

    Gupta, R.N.; Mishra, A.K.

    2005-07-01

    This paper explores the potential of emulsion based cast booster to be used as primer to initiate bulk delivered emulsion explosives used in mines. An attempt has been made for comparative study between conventional cast booster and emulsion based cast booster in terms of the initiation process developed and their capability to develop and maintain the stable detonation process in the column explosives. The study has been conducted using a continuous velocity of detonation (VOD) measuring instrument. During this study three blasts have been monitored. In each blast two holes have been selected for study, the first hole being initiated with conventional cast booster while the other one with emulsion based cast booster. The findings of the study advocates that emulsion based cast booster is capable of efficient priming of bulk delivered column explosive with stable detonation process in the column. Further, the booster had advantages over the conventional PETN/TNT based cast booster. 5 refs., 2 figs., 1 tab., 1 photo.

  1. Was machen die da druben in der Numerik? Die Verbindung zur Topologie

    E-print Network

    Löh, Clara

    Was machen die da dr¨uben in der Numerik? Die Verbindung zur Topologie Verallgemeinerung in n-Dimensionen Anwendungsbeispiel Segmentierung Einf¨uhrung in die algorithmische Topologie Michael Moeller April 14, 2010 Michael Moeller Einf¨uhrung in die algorithmische Topologie #12;Was machen die da dr¨uben in der Numerik? Die

  2. Leitfaden fr die Einbringung einer Kandidatur fr Studienvertretungen Voraussetzungen fr die Einbringung einer Kandidatur

    E-print Network

    Wien, Universität

    Leitfaden für die Einbringung einer Kandidatur für Studienvertretungen Voraussetzungen für die Einbringung einer Kandidatur: · Passives Wahlrecht gem. §47 (2) HSG: o Studierende, die für die jeweiligen Studien zugelassen sind und für das Semester, in dem die Wahl abgehalten wird, die Fortsetzung des

  3. Die Berufung von Hermann Helmholtz an die Universitt in Heidelberg Werner, Franz

    E-print Network

    Gertz, Michael

    Die Berufung von Hermann Helmholtz an die Universität in Heidelberg Werner, Franz URL: http¨ATS- BIBLIOTHEK HEIDELBERG Heidelberger Texte zur Mathematikgeschichte Die Berufung von Hermann Helmholtz an die Universit¨at in Heidelberg von Franz Werner Quelle: Werner, Franz: Die Berufung von Hermann Helmholtz an die

  4. Die deutschen Bischfe Kirchliche Richtlinien zu

    E-print Network

    Schubart, Christoph

    Die deutschen Bischöfe Nr. 78 Kirchliche Richtlinien zu Bildungsstandards für den katholischen;#12;Die deutschen Bischöfe 78 Kirchliche Richtlinien zu Bildungsstandards für den katholischen) / hrsg. vom Sekretariat der Deutschen Bischofskonferenz. ­ 4., überarb. Aufl. ­ Bonn 2010. ­ 38 S. (Die

  5. in die Forschung Mitteilungen der Universitt Bayreuth

    E-print Network

    Dettweiler, Michael

    Schmidt, Leiter der Abteilung Sportmedizin und Sport- physiologie an der Universität Bayreuth, und seine für die Zeitschrift ,,Exercise and Sports Sciences Reviews" geben sie einen Überblick über die Ausdauertraining bis zum Doping ­ wie sich die maximale Sauerstoffaufnahme steigern lässt Grundsätzlich

  6. Dying and 'euthanasia'.

    PubMed

    Benatar, S R

    1992-07-01

    Medical progress, secularisation of life, growing acceptance of individual human rights (including the right to refuse medical treatment) and of shared decision-making in medicine have focused public attention on the ways in which life may, and perhaps even ought to, be allowed to end in our complex modern era. Intense and thoughtful bio-ethical debate over many years has 'unpacked' the many different understandings and interpretations of the word euthanasia. The consequent conceptual clarification together with recognition and acknowledgement of psychological implications has facilitated a growing rational consensus on openly accepting the withholding and withdrawing of treatment (under defined conditions) within the realm of sound medical practice. This is clearly distinct from assisted suicide and active euthanasia which are generally considered unacceptable perversions of medical practice. Given the ability to sustain life for prolonged periods, often in a permanent state of unconsciousness, the unrealistic expectations of some medical personnel and the lay public, the severe constraints on health care facilities in South Africa and the totally inadequate allocation of resources for highly effective medical treatments, it is appropriate to re-open public debate on the limits of 'striving officiously to keep alive' and on the distinction between 'allowing to die' and 'killing'. Concern that 'rational' arguments reflect moral decay rather than moral progress keeps the debate open and focuses attention on some 'slippery slope' consequences. PMID:1641720

  7. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die schlüpfen in die Rolle ihrer Schüler Fortbildung zum Klimawandel im �kologisch-Botanischen Garten Bayreuth (UBT). Perspektivenwechsel war angesagt -- 27 Biologielehrer drück- ten selbst mal wieder die Schulbank

  8. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Eine Zeile mit 39 Anschlägen (mit Leerzeichen) durchschnittlich Iris Schneider-Burr begrü�te die-Schule Buenos Aires informierten sich auf dem Campus über das deutsche Hochschulsystem und die besonderen

  9. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die persönliche Ein- druck ist und bleibt der intensivste: Vom 18. bis 20. Juni finden die fünften Bay- reuther Abitu- rienten, abiturnahe Schüler und Studien- interessierte, die sich zwei Fragen stel- len: Ist Jura

  10. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die die Lehrprofessur für Zivilrecht an der Universität Bayreuth übernommen. Universitätspräsident Professor Dr. Rüdiger Bormann (rechts) überreichte ihm jetzt die Ernennungsurkunde. Neuer Professor für

  11. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die. Juli im Audimax. Die Familie kommt nicht zu kurz Universität besteht erneut Prüfung der Gesellschaft ,,berufundfamilie" Bayreuth (UBT). Die Universität Bayreuth ist eine familiengerechte Hochschule und darf sich auch

  12. Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Mitteilung fr die Medien Eine Zeile mit 39 Anschlgen (mit Leerzeichen) durchschnittlich

    E-print Network

    Dettweiler, Michael

    Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die Medien Mitteilung für die. Dezember Streikende und Präsident Bormann beenden die Besetzung Bayreuth (UBT). Der Präsident der Uni- versität Bayreuth, Professor Dr. Rüdiger Bormann, begrü�t die Entscheidung der protestierenden Studierenden

  13. Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 1 #12;Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 2 #12;Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 3 #12;Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 4 #12;Hickey, W8009C, casts 1-9 Hickey, W8009C, casts

  14. TiC reinforced cast Cr steels

    SciTech Connect

    Dogan, O.N.; Hawk, J.A.; Schrems, K.K.

    2006-06-01

    A new class of materials, namely TiC-reinforced cast chromium (Cr) steels, was developed for applications requiring high abrasion resistance and good fracture toughness. The research approach was to modify the carbide structure of commercial AISI 440C steel for better fracture resistance while maintaining the already high abrasion resistance. The new alloys contained 12Cr, 2.5–4.5Ti, and 1–1.5C (wt.%) and were melted in a vacuum induction furnace. Their microstructure was composed primarily of a martensitic matrix with a dispersion of TiC precipitates. Modification of TiC morphology was accomplished through changing the cooling rate during solidification. Wear rates of the TiC-reinforced Cr steels were comparable to that of AISI 440C steel, but the impact resistance was much improved.

  15. Casting inorganic structures with DNA molds

    PubMed Central

    Sun, Wei; Boulais, Etienne; Hakobyan, Yera; Wang, Wei Li; Guan, Amy; Bathe, Mark; Yin, Peng

    2014-01-01

    We report a general strategy for designing and synthesizing inorganic nanostructures with arbitrarily prescribed three-dimensional shapes. Computationally designed DNA strands self-assemble into a stiff “nano-mold” that contains a user-specified three-dimensional cavity and encloses a nucleating gold “seed”. Under mild conditions, this seed grows into a larger cast structure that fills and thus replicates the cavity. We synthesized a variety of nanoparticles with three nanometer resolution: three distinct silver cuboids with three independently tunable dimensions, silver and gold nanoparticles with diverse cross sections, and composite structures with homo-/heterogeneous components. The designer equilateral silver triangular and spherical nanoparticles exhibited plasmonic properties consistent with electromagnetism-based simulations. Our framework is generalizable to more complex geometries and diverse inorganic materials, offering a range of applications in biosensing, photonics, and nanoelectronics. PMID:25301973

  16. Pressure rig for repetitive casting

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter (inventor); Hutto, William R. (inventor); Philips, Albert R. (inventor)

    1989-01-01

    The invention is a pressure rig for repetitive casting of metal. The pressure rig performs like a piston for feeding molten metal into a mold. Pressure is applied to an expandable rubber diaphragm which expands like a balloon to force the metal into the mold. A ceramic cavity which holds molten metal is lined with blanket-type insulating material, necessitating only a relining for subsequent use and eliminating the lengthy cavity preparation inherent in previous rigs. In addition, the expandable rubber diaphragm is protected by the insulating material thereby decreasing its vulnerability to heat damage. As a result of the improved design the life expectancy of the pressure rig contemplated by the present invention is more than doubled. Moreover, the improved heat protection has allowed the casting of brass and other alloys with higher melting temperatures than possible in the conventional pressure rigs.

  17. Search for chameleons with CAST

    E-print Network

    Anastassopoulos, V; Aune, S; Barth, K; Belov, A; Bräuninger, H; Cantatore, G; Carmona, J M; Cetin, S A; Christensen, F; Collar, J I; Dafni, T; Davenport, M; Desch, K; Dermenev, A; Eleftheriadis, C; Fanourakis, G; Ferrer-Ribas, E; Friedrich, P; Galán, J; García, J A; Gardikiotis, A; Garza, J G; Gazis, E N; Geralis, T; Giomataris, I; Hailey, C; Haug, F; Hasinoff, M D; Hofmann, D H H; Iguaz, F J; Irastorza, I G; Jacoby, J; Jakobsen, A; Jakov?i?, K; Kaminski, J; Karuza, M; Kavuk, M; Kr?mar, M; Krieger, C; Krüger, A; Laki?, B; Laurent, J M; Liolios, A; Ljubi?i?, A; Luzón, G; Neff, S; Ortega, I; Papaevangelou, T; Pivovarov, M J; Raffelt, G; Riege, H; Rosu, M; Ruz, J; Savvidis, I; Solanki, S K; Vafeiadis, T; Villar, J A; Vogel, J K; Yildiz, S C; Zioutas, K; Brax, P; Lavrentyev, I; Upadhye, A

    2015-01-01

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter ($\\beta_{\\rm m}$) and to photons ($\\beta_{\\gamma}$) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1$\\,$keV to 400$\\,$eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600$\\,$eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of $\\beta_{\\gamma}\\!\\lesssim\\!10^{11}$ for $1<\\beta_{\\rm m}<10^6$.

  18. Search for chameleons with CAST

    E-print Network

    V. Anastassopoulos; M. Arik; S. Aune; K. Barth; A. Belov; H. Bräuninger; G. Cantatore; J. M. Carmona; S. A. Cetin; F. Christensen; J. I. Collar; T. Dafni; M. Davenport; K. Desch; A. Dermenev; C. Eleftheriadis; G. Fanourakis; E. Ferrer-Ribas; P. Friedrich; J. Galán; J. A. García; A. Gardikiotis; J. G. Garza; E. N. Gazis; T. Geralis; I. Giomataris; C. Hailey; F. Haug; M. D. Hasinoff; D. H. H. Hoffmann; F. J. Iguaz; I. G. Irastorza; J. Jacoby; A. Jakobsen; K. Jakov?i?; J. Kaminski; M. Karuza; M. Kavuk; M. Kr?mar; C. Krieger; A. Krüger; B. Laki?; J. M. Laurent; A. Liolios; A. Ljubi?i?; G. Luzón; S. Neff; I. Ortega; T. Papaevangelou; M. J. Pivovarov; G. Raffelt; H. Riege; M. Rosu; J. Ruz; I. Savvidis; S. K. Solanki; T. Vafeiadis; J. A. Villar; J. K. Vogel; S. C. Yildiz; K. Zioutas; P. Brax; I. Lavrentyev; A. Upadhye

    2015-03-16

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter ($\\beta_{\\rm m}$) and to photons ($\\beta_{\\gamma}$) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1$\\,$keV to 400$\\,$eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600$\\,$eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of $\\beta_{\\gamma}\\!\\lesssim\\!10^{11}$ for $1<\\beta_{\\rm m}<10^6$.

  19. Search for chameleons with CAST

    NASA Astrophysics Data System (ADS)

    Anastassopoulos, V.; Arik, M.; Aune, S.; Barth, K.; Belov, A.; Bräuninger, H.; Cantatore, G.; Carmona, J. M.; Cetin, S. A.; Christensen, F.; Collar, J. I.; Dafni, T.; Davenport, M.; Desch, K.; Dermenev, A.; Eleftheriadis, C.; Fanourakis, G.; Ferrer-Ribas, E.; Friedrich, P.; Galán, J.; García, J. A.; Gardikiotis, A.; Garza, J. G.; Gazis, E. N.; Geralis, T.; Giomataris, I.; Hailey, C.; Haug, F.; Hasinoff, M. D.; Hoffmann, D. H. H.; Iguaz, F. J.; Irastorza, I. G.; Jacoby, J.; Jakobsen, A.; Jakov?i?, K.; Kaminski, J.; Karuza, M.; Kavuk, M.; Kr?mar, M.; Krieger, C.; Krüger, A.; Laki?, B.; Laurent, J. M.; Liolios, A.; Ljubi?i?, A.; Luzón, G.; Neff, S.; Ortega, I.; Papaevangelou, T.; Pivovaroff, M. J.; Raffelt, G.; Riege, H.; Rosu, M.; Ruz, J.; Savvidis, I.; Solanki, S. K.; Vafeiadis, T.; Villar, J. A.; Vogel, J. K.; Yildiz, S. C.; Zioutas, K.; Brax, P.; Lavrentyev, I.; Upadhye, A.

    2015-10-01

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter (?m) and to photons (??) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of ?? ?1011 for 1

  20. Clean Ferrous Casting Technology Research. Annual report, September 29, 1993--September 28, 1994

    SciTech Connect

    Stefanescu, D.M.; Lane, A.M.; Giese, S.R.; Pattabhi, R.; El-Kaddah, N.H.; Griffin, J.; Bates, C.E.; Piwonka, T.S.

    1994-10-01

    This annual report covers work performed in the first year of research on Clean Ferrous Casting Technology Research. During this year the causes of penetration of cast iron in sand molds were defined and a program which predicts the occurrence of penetration was written and verified in commercial foundries. Calculations were made to size a reaction chamber to remove inclusions from liquid steel using electromagnetic force and the chamber was built. Finally, significant progress was made in establishing pouring practices which avoid re-oxidation of steel during pouring application of revised pouring practices have led to reduced inclusion levels in commercially poured steel castings.

  1. Development of dental casting and porcelainizing techniques for titanium alloys

    SciTech Connect

    Taira, M.

    1986-01-01

    Casting of titanium metals has been difficult due to their high chemical reactivity at elevated temperatures. Thus, special melting and mold materials are needed. This study investigated molds, Ti alloys, and porcelain applications, utilizing a new dental casting machine, Castmatic. It involved argon-arc melting and subsequent argon/vacuum pressurized casting. Special refractory oxides such as yttria or Zirconia A were utilized for a face coat under phosphate bonded silica investment. Studies of Ti alloys (Ti, Ti-6Al-4V, Ti-15V, Ti-20Cu and Ti-30Pd) involved metallography, phase identification (XRD), hardness, tensile tests, and electrochemical-corrosion tests. Preliminary porcelain studies included an experimental low fusing porcelain along with commercial low fusing porcelains. The bond was evaluated by three-point bending tests and SEM/EDX observations. The yttria face coat was inert, but lacked the necessary mechanical and thermal stability. The face coat, consisting of Zirconia A and zirconium acetate binder, was stable and resulted in less mold reactivity, good internal soundness, but slightly rough surfaces. Metallographs revealed quite larger grains in the cast structure, than in the wrought forms. XRD analysis showed that quasi-equilibrium phases present.

  2. Modeling of casting, welding and advanced solidification processes, 7

    SciTech Connect

    Cross, M.; Campbell, J.

    1995-12-31

    The seventh international conference in the series of Modeling of Casting, Welding and Advanced Solidification Processes was held in London, England from 10--15 September, 1995. This conference series, sponsored by the Engineering Foundation, began in 1980 and has charted the progress of research in both the modeling and software technology of the physical processes associated with liquid-solid phase change behavior in metals. The enduring interest in this research area and the continuing development of the associated software technology has witnessed a dramatic leap in the understanding of the physics of casting/welding family of processes and the ability to design products that are fit for purpose and fit for manufacture first time. In order to serve the needs of the community with respect to high quality data for model validation a benchmark experiment was carried out. Data was provided by Professor John Campbell of the University of Birmingham on the filling and subsequent solidification behavior of aluminum in a mould. A number of research groups ran their models without knowledge of the key results. The entries received were, by and large, of good quality. Topics included fluid flow and heat transfer in casting and welding, magnetohydrodynamics and integrated modeling, thermomechanical stress in casting and welding, novel techniques and technologies, structure, and applications. One hundred and nine papers have been processed separately for inclusion on the data base.

  3. Development of Lead-Free Copper Alloy-Graphite Castings

    SciTech Connect

    Rohatgi, P.K.

    1999-10-01

    In this project, graphite is used as a substitute for lead in order to maintain the machinability of plumbing components at the level of leaded brass. Graphite dispersed in Cu alloy was observed to impart good machinability and reduce the sizes of chips during machining of plumbing components in a manner similar to lead. Copper alloys containing dispersed graphite particles could be successfully cast in several plumbing fixtures which exhibited acceptable corrosion rate, solderability, platability, and pressure tightness. The power consumption for machining of composites was also lower than that of the matrix alloy. In addition, centrifugally cast copper alloy cylinders containing graphite particles were successfully made. These cylinders can therefore be used for bearing applications, as substitutes for lead-containing copper alloys. The results indicate that copper graphite alloys developed under this DOE project have a great potential to substitute for lead copper alloys in both plumbing and bearing applications.

  4. Silicon cast wafer recrystallization for photovoltaic applications

    E-print Network

    Hantsoo, Eerik T. (Eerik Torm)

    2008-01-01

    Current industry-standard methods of manufacturing silicon wafers for photovoltaic (PV) cells define the electrical properties of the wafer in a first step, and then the geometry of the wafer in a subsequent step. The ...

  5. Morphological characterization of ? phase in poly-(vinylidenefluoride) film prepared by spin cast method

    SciTech Connect

    Mehtani, Hitesh Kumar Kumar, Rishi Raina, K. K.

    2014-04-24

    Poly-(Vinylidene fluoride) PVDF film was prepared by spin casting method to control the pore size of the matrix. The morphological spherulitic structure was confirmed Scanning Electron Microscopy (SEM) after gold sputtering and the presence of ? phase was ensured in spin cast PVDF film by the FTIR spectroscopy. The ? phase is very important in the application because it improve the properties like piezoelectricity by modifying PVDF crystallinity.

  6. Gating of Permanent Molds for ALuminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  7. Clean Cast Steel Technology, Phase IV

    SciTech Connect

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  8. Method for casting thin metal objects

    DOEpatents

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  9. Directional Solidification of Nodular Cast Iron

    NASA Technical Reports Server (NTRS)

    Curreri, P. A.; Stefanescu, D. M.; Hendrix, J. C.

    1987-01-01

    Cerium enhances formation of graphite nodules. Preliminary experiments in directional solidification of cast iron shows quantitative correlation of graphite microstructure with growth rate and thermal gradient, with sufficient spheroidizing element to form spheroidal graphite under proper thermal conditions. Experimental approach enables use of directional solidification to study solidification of spheriodal-graphite cast iron in low gravity. Possible to form new structural materials from nodular cast iron.

  10. The Computational Fluid Dynamic (CFD) Modeling of the Horizontal Single Belt Casting (HSBC) Processing of Al-Mg-Sc-Zr Alloy Strips

    NASA Astrophysics Data System (ADS)

    Ge, S.; Isac, M.; Guthrie, R. I. L.

    2015-10-01

    Al-Mg-Sc-Zr alloys have shown exceptional potential as structural materials for transportation applications. These alloys have proved to be good candidates to be processed as thin strips via the horizontal single belt casting (HSBC) process. The HSBC process is a near-net-shape casting technology, which involves casting molten metal directly into thin strips, close to the final product thickness, at higher cooling rates than conventional continuous casting and thin-slab casting processes. It offers an efficient, economical, and environmentally friendly approach to the production of metal strips. Fluid mechanics and associated heat transfer are important aspects of any casting process, and the novel HSBC process is no exception. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were performed, in order to assess the importance and effects of the various operational conditions of the HSBC process. This enabled process parameter optimization. Numerical predictions were validated against experimental casting results.

  11. in die Forschung Informationen der Universitt Bayreuth

    E-print Network

    Dettweiler, Michael

    Blick in die Forschung Informationen der Universität Bayreuth Forschungsergebnisse ­ Kompetenzen gesellschaftlichen Auswirkungen des Klimawandels ,,Anpassungen an den globalen Wandel - Herausforderungen an die Forschung und an das Management von �kosystemen" ist das Thema einer Summer School, die die Univer- sität

  12. Dies academicus 2012 Bericht des Rektors

    E-print Network

    Zürich, Universität

    Dies academicus 2012 Bericht des Rektors Wie es bereits zur Tradition geworden ist, nehme ich Sie Glanzlichtern des vergangenen Jahres zählte. Zum ersten Mal organisierten die Universität Zürich und die ETH gemeinsam die Zürcher Wissenschaftstage und luden während eines ganzen Wochenendes zur Begegnung und zum

  13. in die Forschung Mitteilungen der Universitt Bayreuth

    E-print Network

    Dettweiler, Michael

    Schröder im Jahr 2004, kurz nach der Landung des Rovers ,,Spirit" auf dem Mars, neben einem Modell des Rovers im California Institute of Technology. Eine der beiden Armbanduhren zeigt die Erdzeit, die andere die Marszeit an. Die Arbeitszeiten im kalifornischen Forschungslabor der NASA waren auf Marszeit

  14. Der Betriebsarzt informiert: bungen fr die Augen

    E-print Network

    Berns, Karsten

    . Der Hell-Dunkel-Effekt wirkt wie eine Massage für die Augen. (Quelle Bild: Computer Fachwissen 5/95) Massageübungen Die Brillenträger- Massage: Sie wird oft unbewusst angewandt, wenn die Augen bereits schmerzen ca. 20 Sekunden benötigt eine sanfte Massage mit den Mittelfingern von der Mitte der Stirn über die

  15. Microstructured metal molds fabricated via investment casting

    NASA Astrophysics Data System (ADS)

    Cannon, Andrew H.; King, William P.

    2010-02-01

    This paper describes an investment casting process to produce aluminum molds having integrated microstructures. Unlike conventional micromolding tools, the aluminum mold was large and had complex curved surfaces. The aluminum was cast from curved microstructured ceramic molds which were themselves cast from curved microstructured rubber. The aluminum microstructures had an aspect ratio of 1:1 and sizes ranging from 25 to 50 µm. Many structures were successfully cast into the aluminum with excellent replication fidelity, including circular, square and triangular holes. We demonstrate molding of large, curved surfaces having surface microstructures using the aluminum mold.

  16. Development of lead-free copper alloy graphite castings. Annual report for the period January through December 1996

    SciTech Connect

    Rohatgi, P.K.

    1997-03-01

    Centrifugal casting of Copper alloys containing graphite particles established the feasibility of making hollow cylindrical castings. In theses castings, the graphite particles are segregated to the inner periphery making them well suited for bearing applications because of the lubricity of the graphite particles. The recovery of graphite is found to be around 90%. Chemical analysis shows that the average concentration of graphite particles near the inner periphery is 13 vol.% (3.5 wt.%) and 16.3 vol.% (4.54 wt.%) for castings made from melts originally containing 7 vol.% (2 wt.%) and 13 vol.% (3.5 wt. %) graphite particles, respectively. Hardness tests show that as the volume fraction of graphite particles increases, the hardness values in the graphite rich zone is found to be widely scattered. The results indicate that it is feasible to centrifugally cast copper alloys containing dispersed graphite particles to produce cylindrical components with graphite rich inner periphery for bearing and plumbing applications.

  17. FEM stress analysis of the cooling hole of an HPDC die

    NASA Astrophysics Data System (ADS)

    Kimura, T.; Yamagata, H.; Tanikawa, S.

    2015-06-01

    Cracking at a cooling hole is a typical die failure mode in a high-pressure die-casting (HPDC) die. We simulated the thermal distortion of a die considering the HPDC machine deflection and revealed a stress concentration at the cooling hole. The stress concentration at the cooling hole changes after injection or after spraying and blowing air. The cooling hole top remains in a compression stress state 5, 10, and 20 mm deep from the die surface, but the stress amplitudes are higher when the depths are shallower. It was suggested that cracking takes place due to the high compressive stress and that the shear stress assists the propagation of the initiated crack. On the other hand, the stress condition at the R portion of the cooling hole is always a tensile state, but the mean stress and stress amplitude values were not found to be in the range that causes fatigue fracture. It was demonstrated that the developed analysis is valuable in designing the cooling hole of an HPDC die.

  18. Comparing the Accuracy of Three Different Impression Materials in Making Duplicate Dies

    PubMed Central

    Bajoghli, Farshad; Sabouhi, Mahmoud; Nosouhian, Saeid; Davoudi, Amin; Behnamnia, Zeynab

    2015-01-01

    Background: Marginal adaptation is very important in cast restorations. Maladaptation leads to plaque retention, reduction of mechanical and esthetic properties. The aim of this study was to evaluate the precision of three different impression materials (including: Additional silicone [AS] and condensational silicone [CS] and polyether [PE]) for duplicating master dies. Materials and Methods: Three master dies from an acrylic tooth model-with supragingival and shoulder finishing line was made by using PE: Impergum, CS: Speedex, and AS: Panasil separately. The Ni-Cr copings were prepared from master dies separately. They were placed on the acrylic model and the mean marginal difference was recorded by using a stereomicroscope. Then 30 duplicate test dies were made by using the same impression materials and the marginal gaps were recorded. The comparison was done by one-way ANOVA and SPSS software (Version 13) at a significant level of 0.05. Results: The mean marginal difference of four walls from Impergum (38.56 um) was the lowest than Speedex (38.92 um) and Panasil (38.24 um). The Impergum had the highest capability in making duplicate dies (P > 0.05). Conclusion: The Impergum impression material manifested the highest capability in making a better marginal adaptation of duplicate dies but further studies are needed to make a precise decision. PMID:26229364

  19. Stress ratio effects in fatigue of lost foam cast aluminum alloy 356

    NASA Astrophysics Data System (ADS)

    Palmer, David E.

    Lost foam casting is a highly versatile metalcasting process that offers significant benefits in terms of design flexibility, energy consumption, and environmental impact. In the present work, the fatigue behavior of lost foam cast aluminum alloy 356, in conditions T6 and T7, was investigated, under both zero and non-zero mean stress conditions, with either as-cast or machined surface finish. Scanning electron microscopy was used to identify and measure the defect from which fatigue fracture initiated. Based on the results, the applicability of nine different fatigue mean stress equations was compared. The widely-used Goodman equation was found to be highly non-conservative, while the Stulen, Topper-Sandor, and Walker equations performed reasonably well. Each of these three equations includes a material-dependent term for stress ratio sensitivity. The stress ratio sensitivity was found to be affected by heat treatment, with the T6 condition having greater sensitivity than the T7 condition. The surface condition (as-cast vs. machined) did not significantly affect the stress ratio sensitivity. The fatigue life of as-cast specimens was found to be approximately 60--70% lower than that of machined specimens at the same equivalent stress. This reduction could not be attributed to pore size alone, and is suspected to be due to the greater concentration of pyrolysis products at the as-cast surface. Directions for future work, including improved testing methods and some possible methods of improving the properties of lost foam castings, are discussed.

  20. PREFACE: MCWASP XIV: International Conference on Modelling of Casting, Welding and Advanced Solidification Processes

    NASA Astrophysics Data System (ADS)

    Yasuda, H.

    2015-06-01

    The current volume represents contributed papers of the proceedings of the 14th international conference on ''Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP XIV)'', Yumebutai International Conference Center, Awaji island, Hyogo, Japan on 21 - 26 June, 2016. The first conference of the series 'Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP)' was started up in 1980, and this is the 14th conference. The participants are more than 100 scientists from industry and academia, coming from 19 countries. In the conference, we have 5 invited, 70 oral and 31 poster presentations on different aspects of the modeling. The conference deals with various casting processes (Ingot / shape casting, continuous casting, direct chill casting and welding), fundamental phenomena (nucleation and growth, dendritic growth, eutectic growth, micro-, meso- and macrostructure formation and defect formation), coupling problems (electromagnetic interactions, application of ultrasonic wave), development of experimental / computational methods and so on. This volume presents the cutting-edge research in the modeling of casting, welding and solidification processes. I would like to thank MAGMA Giessereitechnologie GmbH, Germany and SCSK Corporation, Japan for supporting the publication of contributed papers. Hideyuki Yasuda Conference Chairman Department of Materials Science and Engineering, Kyoto University Japan

  1. How to solve complex problems in foundry plants - future of casting simulation -

    NASA Astrophysics Data System (ADS)

    Ohnaka, I.

    2015-06-01

    Although the computer simulation of casting has progressed dramatically over the last decades, there are still many challenges and problems. This paper discusses how to solve complex engineering problems in foundry plants and what we should do in the future, in particular, for casting simulation. First, problem solving procedures including application of computer simulation are demonstrated and various difficulties are pointed-out exemplifying mainly porosity defects in sand castings of spheroidal graphite cast irons. Next, looking back conventional scientific and engineering research to understand casting phenomena, challenges and problems are discussed from problem solving view point, followed by discussion on the issues we should challenge such as how to integrate huge amount of dispersed knowledge in various disciplines, differentiation of science-oriented and engineering-oriented models, professional ethics, how to handle fluctuating materials, initial and boundary conditions, error accumulation, simulation codes as black-box, etc. Finally some suggestions are made on how to challenge the issues such as promotion of research on the simulation based on the science- oriented model and publication of reliable data of casting phenomena in complicated-shaped castings including reconsideration of the evaluation system.

  2. Reflections on death and dying.

    PubMed

    Holstein, M

    1997-10-01

    Americans simultaneously worry about dying and about being tethered to machines that keep them alive beyond a point when life has any meaning. People living with terminal illness often feel isolated from life around them and a burden on those they love; they feel uncertain that their deaths will be relatively free of pain and suffering and that their dignity will be compromised as little as possible. These failings can be remedied. Traditional hospice care and integrating palliative care into the general medical setting are important, but they cannot alone occasion a better dying. The medical community must re-imagine dying and reflect about ways to transform image into reality in practice and in training colleagues and successors. Physicians and others know how to provide care and even improve living when cure is unlikely; the harder task is to respect such care as profoundly as curing. The exigencies of modern medicine, where time is a budgetable commodity, makes caring well for dying patients difficult. Medicine cannot have hegemony over dying and cannot singularly offer people a better death, but it cannot absent itself either. The almost single-minded focus on decision making that has infused conversations about dying and death may divert attention from the attentiveness and loving relationships that are as vital as life's end as at its beginning. Medicine has "colonized" death: It has transformed it into a place where progress in staving it off may appear to be unlimited, and thus it encourages forgetting that death is part of the human condition. The task before medicine, and academic medicine in particular, is to transform death back into a human scale. With all that is available to delay death--but not to make it optional--the most important task is to recover humbleness before an awesome moment and be with the patient, one human being to another, knowing that dying is not always open to solutions. PMID:9347706

  3. Release of ToxCastDB and ExpoCastDB databases

    EPA Science Inventory

    EPA has released two databases - the Toxicity Forecaster database (ToxCastDB) and a database of chemical exposure studies (ExpoCastDB) - that scientists and the public can use to access chemical toxicity and exposure data. ToxCastDB users can search and download data from over 50...

  4. Prediction of Cooling Curves for Squeeze Cast Al/SiCp Composites Using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Gurusamy, P.; Balasivanandha Prabu, S.; Paskaramoorthy, R.

    2015-04-01

    This paper reports the experimental and finite element analyses of the solidification behavior of Al/SiCp composites, fabricated by the squeeze casting technique. Experiments were carried out by varying the melt temperatures for cylindrical-shaped composite castings. The composite samples were produced at the following constant temperatures: melt—1023 K, 1073 K, 1123 K, and 1173 K (750 °C, 800 °C, 850 °C, and 900 °C); and die—673 K (400 °C). The pressure applied throughout the experiment is 100 MPa. The melt temperature shows significant influence on the solidification behavior of the metal matrix composite. It was observed that the solidification time was 40 seconds when the melt temperature was 1023 K (750 °C) but it increased to 51 seconds when the melt temperature was at 1173 K (900 °C). The results also showed that the cooling rate decreased on increasing the melt temperature. Cooling curves for our system, squeeze cast composites, were predicted using the finite element software ANSYS. K-type thermocouples were interfaced to the die and the microcomputer from which the experimental cooling curves were constructed. The experimental and predicted cooling curves were then compared. While both show similar trends, the finite element analysis consistently under-predicts the temperature. In addition, finite element stress analysis reveals that both radial and tangential thermal stresses increase with the melt temperature.

  5. Wo die Quantentheorie Wurzeln schlug: Die Schulen von Sommerfeld, Bohr und Born

    NASA Astrophysics Data System (ADS)

    Eckert, Michael

    Die Geburtsstunde der Quantentheorie liegt hundert Jahre zurück, aber es dauerte ein Vierteljahrhundert, bis die neue Physik Wurzeln schlug und daraus die Quantenmechanik hervorging. Auf dem Weg dahin spielten die frühen Schulen der theoretischen Physik eine wichtige Rolle. Das erste dieser Zentren war die von Arnold Sommerfeld an der Münchner Universität gegründete Pflanzstätte für theoretische Physik. In Niels Bohrs 1921 eröffneten Institut für theoretische Physik gaben sich die hoffnungsvollen Nachwuchswissenschaftler die Klinke in die Hand, und in Deutschland war nach dem Ersten Weltkrieg die Universität Göttingen eine der ersten Adressen für moderne Physik. Der dortige Mentor war Max Born.

  6. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Use of Laser Engineered Net Shaping for Rapid Manufacturing of Dies with Protective Coatings and Improved Thermal Management

    SciTech Connect

    Brevick, Jerald R.

    2014-06-13

    In the high pressure die casting process, molten metal is introduced into a die cavity at high pressure and velocity, enabling castings of thin wall section and complex geometry to be obtained. Traditional die materials have been hot work die steels, commonly H13. Manufacture of the dies involves machining the desired geometry from monolithic blocks of annealed tool steel, heat treating to desired hardness and toughness, and final machining, grinding and polishing. The die is fabricated with internal water cooling passages created by drilling. These materials and fabrication methods have been used for many years, however, there are limitations. Tool steels have relatively low thermal conductivity, and as a result, it takes time to remove the heat from the tool steel via the drilled internal water cooling passages. Furthermore, the low thermal conductivity generates large thermal gradients at the die cavity surfaces, which ultimately leads to thermal fatigue cracking on the surfaces of the die steel. The high die surface temperatures also promote the metallurgical bonding of the aluminum casting alloy to the surface of the die steel (soldering). In terms of process efficiency, these tooling limitations reduce the number of die castings that can be made per unit time by increasing cycle time required for cooling, and increasing downtime and cost to replace tooling which has failed either by soldering or by thermal fatigue cracking (heat checking). The objective of this research was to evaluate the feasibility of designing, fabricating, and testing high pressure die casting tooling having properties equivalent to H13 on the surface in contact with molten casting alloy - for high temperature and high velocity molten metal erosion resistance – but with the ability to conduct heat rapidly to interior water cooling passages. A layered bimetallic tool design was selected, and the design evaluated for thermal and mechanical performance via finite element analysis. H13 was retained as the exterior layer of the tooling, while commercially pure copper was chosen for the interior structure of the tooling. The tooling was fabricated by traditional machining of the copper substrate, and H13 powder was deposited on the copper via the Laser Engineered Net Shape (LENSTM) process. The H13 deposition layer was then final machined by traditional methods. Two tooling components were designed and fabricated; a thermal fatigue test specimen, and a core for a commercial aluminum high pressure die casting tool. The bimetallic thermal fatigue specimen demonstrated promising performance during testing, and the test results were used to improve the design and LENS TM deposition methods for subsequent manufacture of the commercial core. Results of the thermal finite element analysis for the thermal fatigue test specimen indicate that it has the ability to lose heat to the internal water cooling passages, and to external spray cooling, significantly faster than a monolithic H13 thermal fatigue sample. The commercial core is currently in the final stages of fabrication, and will be evaluated in an actual production environment at Shiloh Die casting. In this research, the feasibility of designing and fabricating copper/H13 bimetallic die casting tooling via LENS TM processing, for the purpose of improving die casting process efficiency, is demonstrated.

  7. Gating of Permanent Molds for Aluminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    This report summarizes a two-year project, DE-FC07-011D13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was to determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings. Equipment and procedure for real time X-Ray radiography of molten aluminum flow into permanent molds have been developed. Other studies have been conducted using water flow and behavior of liquid aluminum in sand mold using real time photography. This investigation utilizes graphite molds transparent to X-Rays making it possible to observe the flow pattern through a number of vertically oriented grating systems. These have included systems that are choked at the base of a rounded vertical sprue and vertical gating systems with a variety of different ingates into the bottom of a mold cavity. These systems have also been changed to include gating systems with vertical and horizontal gate configurations. Several conclusions can be derived from this study. A sprue-well, as designed in these experiments, does not eliminate the vena contracta. Because of the swirling at the sprue-base, the circulating metal begins to push the entering metal stream toward the open runner mitigating the intended effect of the sprue-well. Improved designs of sprue-wells should be evaluated. In order for a runner extension to operate efficiently, it must have a small squared cross-section. If it is tapered, the first metal to enter the first metal to enter the system is not effectively trapped. If the cross section is large, there is less turbulence when the aluminum enters the mold cavity in comparison to the smaller cross sectioned, squared runner. However, a large runner reduces yield. In bottom-feeding gating systems, a filter can significantly improve the filling of the casting. The filter helps to slow the metal flow rate enough to reduce jetting into the mold cavity. In top feeding gating systems, a filter can initially slow the metal flow rate, but because the metal drops after passing the filter, high velocities are achieved during free fall when a filter is in place. Side feeding gating systems provide less turbulent flow into the mold cavity. The flow is comparable to a bottom-feeding gating system with a filter. Using properly designed side-gating system instead of a bottom-feeding system with a filter can potentially save the cost of the filter. Rough coatings promote better fill than smooth coatings. This conclusion seems at first counter intuitive. One tends to assume a rough coating creates more friction resistance to the flow of molten metal. In actuality the molten aluminum stream flows inside an oxide film envelope. When this film rests on top of the ridges of a rough coating the microscopic air pockets between the coating and the oxide film provide more thermal insulation than in a smooth coating. This insulation promotes longer feeding distances in the mold as demonstrated in the experiments. Much of this work is applicable to vertically parted sand molds as well, although the heat transfer conditions do vary from a metal mold generally used in permanent molding of aluminum. The flow measurements were conducted using graphite molds and real time X-Ray radiography recorded at a rate of 30 images per second through those molds. The facilities at Arrow Aluminum Foundry were used in the study. The resu

  8. Die Suid-Afrikaanse uitgebreide maritieme gebied: 'n Alternatiewe metode vir die bepaling van

    E-print Network

    van Vuuren, Jan H.

    Die Suid-Afrikaanse uitgebreide maritieme gebied: 'n Alternatiewe metode vir die bepaling van die voet van die kontinentale helling NA Pantland Instituut vir Maritieme Tegnologie, Posbus 181, Simonstad-pos: vuuren@sun.ac.za Uittreksel Kuslande het 'n eenmalige geleentheid om by die Verenigde Nasies (VN) aansoek

  9. Dies academicus: Bericht des Rektors 25. April 2009 / 1 Dies academicus 2009

    E-print Network

    Zürich, Universität

    Dies academicus: Bericht des Rektors 25. April 2009 / 1 Dies academicus 2009 Bericht des Rektors Prof. Dr. Andreas Fischer Dies academicus: Bericht des Rektors 25. April 2009 / 2 Ein Denkmal für die-Spyri Dies academicus: Bericht des Rektors 25. April 2009 / 3 Feierlichkeiten zum 175-Jahr-Jubiläum 5

  10. Yield Improvement in Steel Casting (Yield II)

    SciTech Connect

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to four time s the distance of a non-pressurized riser, and can increase casting yield by decreasing the required number of risers. All case studies for this projects were completed and compiled into an SFSA Technical Report that is submitted part of this Final Report

  11. Energy use in selected metal casting facilities - 2003

    SciTech Connect

    Eppich, Robert E.

    2004-05-01

    This report represents an energy benchmark for various metal casting processes. It describes process flows and energy use by fuel type and processes for selected casting operations. It also provides recommendations for improving energy efficiency in casting.

  12. Acting to let someone die.

    PubMed

    McGee, Andrew

    2015-02-01

    This paper examines the recent prominent view in medical ethics that withdrawing life-sustaining treatment (LST) is an act of killing. I trace this view to the rejection of the traditional claim that withdrawing LST is an omission rather than an act. Although that traditional claim is not as problematic as this recent prominent view suggests, my main claim is that even if we accepted that withdrawing LST should be classified as an act rather than as an omission, it could still be classified as letting die rather than killing. Even though omissions are contrasted with acts, letting die need not be, for one can let die by means of acts. The remainder of the paper is devoted to establishing this claim and addresses certain objections to it. PMID:24320715

  13. Clinical management of dying patients.

    PubMed Central

    Gavrin, J; Chapman, C R

    1995-01-01

    Dying is universal, and death should be a peaceful time. Myriad comfort measures are available in the last weeks before life ends. Discussions about end-of-life issues often suffer from lack of informed opinion. Palliative care experts have identified specific somatic and psychological sources of distress for dying patients and their loved ones. Pain, shortness of breath, nausea and vomiting, and fear of abandonment contribute substantially to both physical and psychological discomfort toward the end of life. Simple, effective methods exist for relieving those symptoms. Knowledge about the natural events associated with dying and an informed approach to medical and psychological interventions contribute to systematic and successful comfort care. We describe the origin of physical and psychological distress at the end of life and provide strategies for alleviating many of the discomforts. PMID:7571591

  14. Casting fine grained, fully dense, strong inorganic materials

    DOEpatents

    Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

    2015-11-24

    Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

  15. Microstructure design and heat treatment selection for casting alloys using the quality index

    SciTech Connect

    Caceres, C.H.

    2000-04-01

    The ductility of casting allows is usually low and it is thus important to simultaneously assess the effect of changes to the microstructure and heat treatment on both ductility and strength of the material. The use for this purpose of the quality index charts is common in the casting industry with regard to the Al-Si-Mg casting alloys A356 and A357. An analytical method of generating quality index charts for any alloy system is presented. Applications of the method are illustrated with case studies involving Al-Si-Mg, Mg-Al-Zn, and Al-Si-Cu-Mg casting alloys. The analytically determined charts indicate the limits to microstructural improvement available for each material. The possibility of using the charts to optimize the relation between mechanical performance, chemical composition, solidification conditions, and temper is discussed.

  16. Development of Functionally Graded Materials for Manufacturing Tools and Dies and Industrial Processing Equipment

    SciTech Connect

    Lherbier, Louis, W.; Novotnak, David, J.; Herling, Darrell, R.; Sears, James, W.

    2009-03-23

    Hot forming processes such as forging, die casting and glass forming require tooling that is subjected to high temperatures during the manufacturing of components. Current tooling is adversely affected by prolonged exposure at high temperatures. Initial studies were conducted to determine the root cause of tool failures in a number of applications. Results show that tool failures vary and depend on the operating environment under which they are used. Major root cause failures include (1) thermal softening, (2) fatigue and (3) tool erosion, all of which are affected by process boundary conditions such as lubrication, cooling, process speed, etc. While thermal management is a key to addressing tooling failures, it was clear that new tooling materials with superior high temperature strength could provide improved manufacturing efficiencies. These efficiencies are based on the use of functionally graded materials (FGM), a new subset of hybrid tools with customizable properties that can be fabricated using advanced powder metallurgy manufacturing technologies. Modeling studies of the various hot forming processes helped identify the effect of key variables such as stress, temperature and cooling rate and aid in the selection of tooling materials for specific applications. To address the problem of high temperature strength, several advanced powder metallurgy nickel and cobalt based alloys were selected for evaluation. These materials were manufactured into tooling using two relatively new consolidation processes. One process involved laser powder deposition (LPD) and the second involved a solid state dynamic powder consolidation (SSDPC) process. These processes made possible functionally graded materials (FGM) that resulted in shaped tooling that was monolithic, bi-metallic or substrate coated. Manufacturing of tooling with these processes was determined to be robust and consistent for a variety of materials. Prototype and production testing of FGM tooling showed the benefits of the nickel and cobalt based powder metallurgy alloys in a number of applications evaluated. Improvements in tool life ranged from three (3) to twenty (20) or more times than currently used tooling. Improvements were most dramatic where tool softening and deformation were the major cause of tool failures in hot/warm forging applications. Significant improvement was also noted in erosion of aluminum die casting tooling. Cost and energy savings can be realized as a result of increased tooling life, increased productivity and a reduction in scrap because of improved dimensional controls. Although LPD and SSDPC tooling usually have higher acquisition costs, net tooling costs per component produced drops dramatically with superior tool performance. Less energy is used to manufacture the tooling because fewer tools are required and less recycling of used tools are needed for the hot forming process. Energy is saved during the component manufacturing cycle because more parts can be produced in shorter periods of time. Energy is also saved by minimizing heating furnace idling time because of less downtime for tooling changes.

  17. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Casting factors. 25.621 Section 25.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Design and Construction General § 25.621 Casting factors. (a) General. The factors, tests, and...

  18. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Casting factors. 29.621 Section 29.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Design and Construction General § 29.621 Casting factors. (a) General. The factors, tests, and...

  19. Slip casting and nitridation of silicon powder

    NASA Technical Reports Server (NTRS)

    Seiko, Y.

    1985-01-01

    Powdered Silicon was slip-cast with a CaSO4 x 0.5H2O mold and nitrided in a N atm. containing 0 or 5 vol. % H at 1000 to 1420 deg. To remove the castings, the modeling faces were coated successively with an aq. salt soap and powdered cellulose containing Na alginate, and thus prevented the sticking problem.

  20. Iron/Phosphorus Alloys for Continuous Casting

    NASA Technical Reports Server (NTRS)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.