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Sample records for epoxy foam exposed

  1. Response of removable epoxy foam exposed to fire using an element death model.

    SciTech Connect

    Hobbs, Michael L.

    2004-09-01

    Response of removable epoxy foam (REF) to high heat fluxes is described using a decomposition chemistry model [1] in conjunction with a finite element heat conduction code [2] that supports chemical kinetics and dynamic radiation enclosures. The chemistry model [1] describes the temporal transformation of virgin foam into carbonaceous residue by considering breakdown of the foam polymer structure, desorption of gases not associated with the foam polymer, mass transport of decomposition products from the reaction site to the bulk gas, and phase equilibrium. The finite element foam response model considers the spatial behavior of the foam by using measured and predicted thermophysical properties in combination with the decomposition chemistry model. Foam elements are removed from the computational domain when the condensed mass fractions of the foam elements are close to zero. Element removal, referred to as element death, creates a space within the metal confinement causing radiation to be the dominant mode of heat transfer between the surface of the remaining foam elements and the interior walls of the confining metal skin. Predictions were compared to front locations extrapolated from radiographs of foam cylinders enclosed in metal containers that were heated with quartz lamps [3,4]. The effects of the maximum temperature of the metal container, density of the foam, the foam orientation, venting of the decomposition products, pressurization of the metal container, and the presence or absence of embedded components are discussed.

  2. Epoxy Foam Encapsulants: Processing and Dielectric Characterization

    SciTech Connect

    Linda Domeier; Marion Hunter

    1999-01-01

    The dielectric performance of epoxy foams was investigated to determine if such materials might provide advantages over more standard polyurethane foams in the encapsulation of electronic assemblies. Comparisons of the dielectric characteristics of epoxy and urethane encapsulant foams found no significant differences between the two resin types and no significant difference between as-molded and machined foams. This study specifically evaluated the formulation and processing of epoxy foams using simple methylhydrosiloxanes as the flowing agent and compared the dielectric performance of those to urethane foams of similar density.

  3. SREF - a Simple Removable Epoxy Foam decomposition chemistry model.

    SciTech Connect

    Hobbs, Michael L.

    2003-12-01

    A Simple Removable Epoxy Foam (SREF) decomposition chemistry model has been developed to predict the decomposition behavior of an epoxy foam encapsulant exposed to high temperatures. The foam is composed of an epoxy polymer, blowing agent, and surfactant. The model is based on a simple four-step mass loss model using distributed Arrhenius reaction rates. A single reaction was used to describe desorption of the blowing agent and surfactant (BAS). Three of the reactions were used to describe degradation of the polymer. The coordination number of the polymeric lattice was determined from the chemical structure of the polymer; and a lattice statistics model was used to describe the evolution of polymer fragments. The model lattice was composed of sites connected by octamethylcylotetrasiloxane (OS) bridges, mixed product (MP) bridges, and bisphenol-A (BPA) bridges. The mixed products were treated as a single species, but are likely composed of phenols, cresols, and furan-type products. Eleven species are considered in the SREF model - (1) BAS, (2) OS, (3) MP, (4) BPA, (5) 2-mers, (6) 3-mers, (7) 4-mers, (8) nonvolatile carbon residue, (9) nonvolatile OS residue, (10) L-mers, and (11) XL-mers. The first seven of these species (VLE species) can either be in the condensed-phase or gas-phase as determined by a vapor-liquid equilibrium model based on the Rachford-Rice equation. The last four species always remain in the condensed-phase. The 2-mers, 3-mers, and 4-mers are polymer fragments that contain two, three, or four sites, respectively. The residue can contain C, H, N, O, and/or Si. The L-mer fraction consists of polymer fragments that contain at least five sites (5-mer) up to a user defined maximum mer size. The XL-mer fraction consists of polymer fragments greater than the user specified maximum mer size and can contain the infinite lattice if the bridge population is less than the critical bridge population. Model predictions are compared to 133-thermogravimetric

  4. Method for epoxy foam production using a liquid anhydride

    DOEpatents

    Celina, Mathias

    2012-06-05

    An epoxy resin mixture with at least one epoxy resin of between approximately 50 wt % and 100 wt %, an anhydride cure agent of between approximately 0 wt % and approximately 50 wt %, a tert-butoxycarbonyl anhydride foaming agent of between proximately 0.1-20 wt %, a surfactant and an imidazole or similar catalyst of less than approximately 2 wt %, where the resin mixture is formed from at least one epoxy resin with a 1-10 wt % tert-butoxycarbonyl anhydride compound and an imidazole catalyst at a temperature sufficient to keep the resin in a suitable viscosity range, the resin mixture reacting to form a foaming resin which in the presence of an epoxy curative can then be cured at a temperature greater than 50.degree. C. to form an epoxy foam.

  5. Epoxy foams using multiple resins and curing agents

    DOEpatents

    Russick, Edward M.; Rand, Peter B.

    2000-01-01

    An epoxy foam comprising a plurality of resins, a plurality of curing agents, at least one blowing agent, at least one surfactant and optionally at least one filler and the process for making. Preferred is an epoxy foam comprising two resins of different reactivities, two curing agents, a blowing agent, a surfactant, and a filler. According to the present invention, an epoxy foam is prepared with tailorable reactivity, exotherm, and pore size by a process of admixing a plurality of resins with a plurality of curing agents, a surfactant and blowing agent, whereby a foamable mixture is formed and heating said foamable mixture at a temperature greater than the boiling temperature of the blowing agent whereby said mixture is foamed and cured.

  6. Thermal degradation of new and aged urethane foam and epon 826 epoxy.

    SciTech Connect

    Kruizenga, Alan Michael; Mills, Bernice E.

    2013-08-01

    Thermal desorption spectroscopy was used to monitor the decomposition as a function of temperature for the foam and epoxy as a function of temperature in the range of 60C to 170C. Samples were studied with one day holds at each of the studied temperatures. Both new (FoamN and EpoxyN) and aged (FoamP and EpoxyP) samples were studied. During these ~10 day experiments, the foam samples lost 11 to 13% of their weight and the EpoxyN lost 10% of its weight. The amount of weight lost was difficult to quantify for EpoxyP because of its inert filler. The onset of the appearance of organic degradation products from FoamP began at 110C. Similar products did not appear until 120C for FoamN, suggesting some effect of the previous decades of storage for FoamP. In the case of the epoxies, the corresponding temperatures were 120C for EpoxyP and 110C for EpoxyN. Suggestions for why the aged epoxy seems more stable than newer sample include the possibility of incomplete curing or differences in composition. Recommendation to limit use temperature to 90-100C for both epoxy and foam.

  7. Thermo-mechanical behavior of epoxy shape memory polymer foams

    NASA Astrophysics Data System (ADS)

    Di Prima, M. A.; Lesniewski, M.; Gall, K.; McDowell, D. L.; Sanderson, T.; Campbell, D.

    2007-12-01

    Shape memory polymer foams have significant potential in biomedical and aerospace applications, but their thermo-mechanical behavior under relevant deformation conditions is not well understood. In this paper we examine the thermo-mechanical behavior of epoxy shape memory polymer foams with an average relative density of nearly 20%. These foams are deformed under conditions of varying stress, strain, and temperature. The glass transition temperature of the foam was measured to be approximately 90 °C and compression and tensile tests were performed at temperatures ranging from 25 to 125 °C. Various shape recovery tests were used to measure recovery properties under different thermo-mechanical conditions. Tensile strain to failure was measured as a function of temperature to probe the maximum recovery limits of the foam in both temperature and strain space. Compression tests were performed to examine compressibility of the material as a function of temperature; these foams can be compacted as much as 80% and still experience full strain recovery over multiple cycles. Furthermore, both tensile strain to failure tests and cyclic compression recovery tests revealed that deforming at a temperature of 80 °C maximizes macroscopic strain recovery. Deformation temperatures above or below this optimal value lead to lower failure strains in tension and the accumulation of non-recoverable strains in cyclic compression. Micro-computed tomography (micro-CT) scans of the foam at various compressed states were used to understand foam deformation mechanisms. The micro-CT studies revealed the bending, buckling, and collapse of cells with increasing compression, consistent with results from published numerical simulations.

  8. Development and Characterization of a New Epoxy Foam Encapsulant as an Ablefoam Replacement

    SciTech Connect

    Rand, P.B.; Russick, E.M.

    1998-12-01

    A new epoxy foam encapsulant, EF-ARIO/20, has been developed at Sandia National Laboratories (SNL) as a replacement for Ablefoam", an epoxy foam encapsulant used in the W76 Arming, Fusing, and Firing (Al%@) system. Since it contained toxic ingredients including a known carcinogen, Ablefoarn" is no longer commercially available. It has been demonstrated by scanning electron microscopy (SEM) that the microstructure of the new epoxy foam is similar to that of Ablefoam@. Mechanical properties of tensile and compressive strength, and tensile and compressive modulus, and thermal properties of glass transition temperature (.TJ, and coefficient of thermal expansion (CTE) have been measured for the new foam. Electrical properties of dielectric constant, dissipation factors, volume resistivity, and dielectric strength were also measured. These property measurements are comparable to those of Ablefoam@. Development and characterization of the new foam will be discusse~ and a comparison of mechanical, thermal, and electrical properties for the new epoxy foam and Ablefoam@ will be reported.

  9. Compaction of Expancel Microspheres and Epoxy Foam to 3 GPa

    SciTech Connect

    Carlson, S R; Bonner, B P; Ryerson, F J; Chow, C S

    2006-01-30

    Pressure-volume relationships were measured for unexpanded Expancel microspheres, epoxy foam and one specimen of crushed foam powder. The specimens were jacketed in tin canisters and compressed at ambient temperature and low strain rates to 3 GPa in a solid medium press. Pressures were corrected for friction, and specimen volumes were calculated relative to a nickel standard. The pressure-volume curves for each material show large volume reductions at pressures below 0.1 GPa. The curves stiffen sharply at or near full density. Relatively little volume reduction is observed above 0.1 GPa, and most is recovered on unloading. The energy expended in compressing the materials to 3 GPa and the energy recovered on unloading were determined by numerically integrating the pressure-volume curves. The net energy, which includes absorbed energy, was found to be small. Compressibilities and bulk moduli were determined from the slopes of the pressure-volume curves. The Expancel bulk modulus above 0.1 GPa was found to be similar to that of isopentane. The pressure-volume data were fit to a model from the ceramics literature (Kawakita and Ludde, 1970). The model fits provided estimates of the initial specimen porosities and room pressure bulk moduli.

  10. Light-Weight Silver Plating Foam and Carbon Nanotube Hybridized Epoxy Composite Foams with Exceptional Conductivity and Electromagnetic Shielding Property.

    PubMed

    Xu, Yu; Li, Ying; Hua, Wei; Zhang, Aiming; Bao, Jianjun

    2016-09-14

    Herein, light-weight and exceptionally conductive epoxy composite foams were innovatively fabricated for electromagnetic interference (EMI) shielding applications using multiwalled carbon nanotubes (MWCNTs) and 3D silver-coated melamine foam (SF) as conductive frameworks. A novel and nontraditional polymer microsphere was used to reduce the material density. The preformed, highly porous, and electrically conductive SF provided channels for fast electron transport. The MWCNTs were used to offset the decrease in conductive pathways due to the crystal defects of the silver layer and the insulating epoxy resin. Consequently, an exceptional conductivity of 253.4 S m(-1), a remarkable EMI shielding effectiveness of above 68 dB at 0.05-18 GHz, and a thermal conductivity of 0.305 W mK(-1) were achieved in these novel foams employing only 2 wt % of MWCNTs and 3.7 wt % of silver due to the synergistic effects that originated in the MWCNT and SF. These parameters are substantially higher than that achieved for the foam containing 2 wt % MWCNTs. Also, the SF exhibited little weakening in the foamability of the epoxy blends and the compression properties of resulting foams. All the results indicated that this effort provided a novel, simple, low-cost, and easily industrialized concept for fabricating light-weight, high-strength epoxy composite foams for high-performance EMI shielding applications. PMID:27553528

  11. Hearing loss in workers exposed to epoxy adhesives and noise: a cross-sectional study

    PubMed Central

    Yang, Hsiao-Yu; Shie, Ruei-Hao; Chen, Pau-Chung

    2016-01-01

    Objectives Epoxy adhesives contain organic solvents and are widely used in industry. The hazardous effects of epoxy adhesives remain unclear. The objective of this study was to investigate the risk of hearing loss among workers exposed to epoxy adhesives and noise. Design Cross-sectional study. Methods For this cross-sectional study, we recruited 182 stone workers who were exposed to both epoxy adhesives and noise, 89 stone workers who were exposed to noise only, and 43 workers from the administrative staff who had not been exposed to adhesives or noise. We obtained demographic data, occupational history and medical history through face-to-face interviews and arranged physical examinations and pure-tone audiometric tests. We also conducted walk-through surveys in the stone industry. A total of 40 representative noise assessments were conducted in 15 workplaces. Air sampling was conducted at 40 workplaces, and volatile organic compounds were analysed using the Environmental Protection Agency (EPA) TO-15 method. Results The mean sound pressure level was 87.7 dBA (SD 9.9). The prevalence of noise-induced hearing loss was considerably increased in the stone workers exposed to epoxy adhesives (42%) compared with the stone workers who were not exposed to epoxy adhesives (21%) and the administrative staff group (9.3%). A multivariate logistic regression analysis revealed that exposure to epoxy adhesives significantly increased the risk of hearing loss between 2 and 6 kHz after adjusting for age. Significant interactions between epoxy adhesives and noise and hearing impairment were observed at 3, 4 and 6 kHz. Conclusions Epoxy adhesives exacerbate hearing impairment in noisy environments, with the main impacts occurring in the middle and high frequencies. PMID:26892792

  12. Epoxy-functionalized mesostructured cellular foams as effective support for covalent immobilization of penicillin G acylase

    NASA Astrophysics Data System (ADS)

    Xue, Ping; Xu, Fang; Xu, Lidong

    2008-12-01

    The epoxy-functionalized mesoporous cellular foams (G-MCFs) with high specific surface area (˜400 m 2/g) and large-size mesopores (˜17 nm) were obtained by condensation of 3-glycidoxypropyltriethoxysilane (GPTS) and the surface silanol groups of mesoporous cellular foams (MCFs) and used as the support for immobilization of penicillin G acylase (PGA). The structural properties of G-MCF were characterized by FT-IR, N 2 adsorption, TG-DTA and 29Si MAS NMR. The studies indicated that the glycidoxypropyl groups were chemically bonded to the silicon atoms on the surface of MCF. The epoxy-functionalized mesoporous cellular foams can provide the microenvironments suitable for the immobilization of PGA, and the enzyme molecules could be immobilized covalently onto the G-MCF under mild conditions by reaction between the amino groups of the enzyme molecules and the epoxy groups on the surface of G-MCF. The PGA immobilized on G-MCF (PGA/G-MCF) exhibited the apparent activity of 1782 IU/g and 46.6% of activity recovery for hydrolyzing penicillin G potassium to produce 6-aminopenicillanic acid at 37 °C which were higher than that of PGA on pure silica MCF (1521 IU/g and 39.8%, respectively). The kinetic study also indicated that PGA immobilized on G-MCF has a Km of 2.1 × 10 -2 mol/L lower than that of PGA immobilized on the pure silica MCF (5.0 × 10 -2 mol/L). These may be attributed to the enhanced surface affinity between G-MCF support and the substrate molecules. Due to the covalent immobilization of PGA molecules on the surface of G-MCF, the immobilized PGA with considerable operational stability was achieved. The activity of PGA/G-MCF is still about 91.4% of its initial activity at the 10th cycle reuse while that of PGA/MCF only remains 41.5% of its initial activity at the same reuse numbers. In addition, the investigation results show the thermal stability and durability on acid or basic medium of PGA immobilized on G-MCF were improved remarkably.

  13. Carbon nanofiber reinforced epoxy matrix composites and syntactic foams - mechanical, thermal, and electrical properties

    NASA Astrophysics Data System (ADS)

    Poveda, Ronald Leonel

    The tailorability of composite materials is crucial for use in a wide array of real-world applications, which range from heat-sensitive computer components to fuselage reinforcement on commercial aircraft. The mechanical, electrical, and thermal properties of composites are highly dependent on their material composition, method of fabrication, inclusion orientation, and constituent percentages. The focus of this work is to explore carbon nanofibers (CNFs) as potential nanoscale reinforcement for hollow particle filled polymer composites referred to as syntactic foams. In the present study, polymer composites with high weight fractions of CNFs, ranging from 1-10 wt.%, are used for quasi-static and high strain rate compression analysis, as well as for evaluation and characterization of thermal and electrical properties. It is shown that during compressive characterization of vapor grown carbon nanofiber (CNF)/epoxy composites in the strain rate range of 10-4-2800 s-1, a difference in the fiber failure mechanism is identified based on the strain rate. Results from compression analyses show that the addition of fractions of CNFs and glass microballoons varies the compressive strength and elastic modulus of epoxy composites by as much as 53.6% and 39.9%. The compressive strength and modulus of the syntactic foams is also shown to generally increase by a factor of 3.41 and 2.96, respectively, with increasing strain rate when quasi-static and high strain rate testing data are compared, proving strain rate sensitivity of these reinforced composites. Exposure to moisture over a 6 month period of time is found to reduce the quasi-static and high strain rate strength and modulus, with a maximum of 7% weight gain with select grades of CNF/syntactic foam. The degradation of glass microballoons due to dealkalization is found to be the primary mechanism for reduced mechanical properties, as well as moisture diffusion and weight gain. In terms of thermal analysis results, the

  14. Analysis and Tests of Reinforced Carbon-Epoxy/Foam-Core Sandwich Panels with Cutouts

    NASA Technical Reports Server (NTRS)

    Baker, Donald J.; Rogers, Charles

    1996-01-01

    The results of a study of a low-cost structurally efficient minimum-gage shear-panel design that can be used in light helicopters are presented. The shear-panel design is based on an integrally stiffened syntactic-foam stabilized-skin with an all-bias-ply tape construction for stabilized-skin concept with an all-bias-ply tape construction for the skins. This sandwich concept is an economical way to increase the panel bending stiffness weight penalty. The panels considered in the study were designed to be buckling resistant up to 100 lbs/in. of shear load and to have an ultimate strength of 300 lbs/in. The panel concept uses unidirectional carbon-epoxy tape on a syntactic adhesive as a stiffener that is co-cured with the skin and is an effective concept for improving panel buckling strength. The panel concept also uses pultruded carbon-epoxy rods embedded in a syntactic adhesive and over-wrapped with a bias-ply carbon-epoxy tape to form a reinforcing beam which is an effective method for redistributing load around rectangular cutout. The buckling strength of the reinforced panels is 83 to 90 percent of the predicted buckling strength based on a linear buckling analysis. The maximum experimental deflection exceeds the maximum deflection predicted by a nonlinear analysis by approximately one panel thickness. The failure strength of the reinforced panels was two and a half to seven times of the buckling strength. This efficient shear-panel design concept exceeds the required ultimate strength requirement of 300 lbs/in by more than 100 percent.

  15. Thermal characterization and model free kinetics of aged epoxies and foams using TGA and DSC methods.

    SciTech Connect

    Cordaro, Joseph Gabriel; Kruizenga, Alan Michael; Nissen, April

    2013-10-01

    Two classes of materials, poly(methylene diphenyl diisocyanate) or PMDI foam, and cross-linked epoxy resins, were characterized using thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC), to help understand the effects of aging and %E2%80%9Cbake-out%E2%80%9D. The materials were evaluated for mass loss and the onset of decomposition. In some experiments, volatile materials released during heating were analyzed via mass spectroscopy. In all, over twenty materials were evaluated to compare the mass loss and onset temperature for decomposition. Model free kinetic (MFK) measurements, acquired using variable heating rate TGA experiments, were used to calculate the apparent activation energy of thermal decomposition. From these compiled data the effects of aging, bake-out, and sample history on the thermal stability of materials were compared. No significant differences between aged and unaged materials were detected. Bake-out did slightly affect the onset temperature of decomposition but only at the highest bake-out temperatures. Finally, some recommendations for future handling are made.

  16. Composite Materials With Uncured Epoxy Matrix Exposed in Stratosphere During NASA Stratospheric Balloon Flight

    NASA Technical Reports Server (NTRS)

    Kondyurin, Alexey; Kondyurina, Irina; Bilek, Marcela; de Groh, Kim K.

    2013-01-01

    A cassette of uncured composite materials with epoxy resin matrixes was exposed in the stratosphere (40 km altitude) over three days. Temperature variations of -76 to 32.5C and pressure up to 2.1 torr were recorded during flight. An analysis of the chemical structure of the composites showed, that the polymer matrix exposed in the stratosphere becomes crosslinked, while the ground control materials react by way of polymerization reaction of epoxy groups. The space irradiations are considered to be responsible for crosslinking of the uncured polymers exposed in the stratosphere. The composites were cured on Earth after landing. Analysis of the cured composites showed that the polymer matrix remains active under stratospheric conditions. The results can be used for predicting curing processes of polymer composites in a free space environment during an orbital space flight.

  17. Improved wetting behavior and thermal conductivity of the three-dimensional nickel foam/epoxy composites with graphene oxide as interfacial modifier

    NASA Astrophysics Data System (ADS)

    Huang, Liang; Zhu, Pengli; Li, Gang; Sun, Rong

    2016-05-01

    The partial reduced graphene oxide (P-rGO) sheets-wrapped nickel foams (NF@P-rGO) were prepared by hydrothermal method, and then their epoxy composites were fabricated via a simple drop-wetting process. The P-rGO sheets on the metal networks could effectively improve the compatibility between nickel foam and epoxy resin, thus greatly accelerate the wetting of epoxy resin on the foams and avoid cracks in the network-polymer interface. Owing to the existence of high-efficiency conductive metal networks, the NF@P-rGO/epoxy composite has a high thermal conductivity of 0.584 W m-1 K-1, which is 2.6 times higher than that of neat epoxy resin. Additionally, owing to the improved wetting ability, NF@P-rGO-10 wt% boron nitride (BN) microsheets/epoxy composites could be fabricated and have a further higher thermal conductivity of 0.71 W m-1 K-1. We believe the use of P-rGO as a novel surface modifier and the following liquid polymer drop-wetting could be an effective method to obtain novel and outstanding metal foam/polymer composites.

  18. Foam

    NASA Astrophysics Data System (ADS)

    Cornick, Marc

    Phenolic foam is a unique cellular material that can be utilized in either a fully open cell structure or a completely closed cell structure in a diversity of applications such as open cellular material for floral foam, soil propagation media and/or orthopedic use, and closed cell phenolic foam primarily for thermal insulation. Thus, phenolic foam is much more versatile than other competitive organic foams such as polystyrene and polyurethane with the latter materials being more heavily involved in thermal insulation. Foam processing can consider batch, semi-continuous, or continuous conditions, and the features and weaknesses of the appropriate processes are discussed along with continuous mix heads involving high and low pressure conditions.

  19. The effects on tensile, shear, and adhesive mechanical properties when recycled epoxy/fiberglass is used as an alternative for glass microballoons in fiberglass foam core sandwiches

    NASA Astrophysics Data System (ADS)

    Wilson, Dru Matthew

    The problem of this study was to determine whether fiberglass foam core sandwiches made with recycled epoxy/fiberglass have equal or better flatwise tension, shear, and peel (adhesion) mechanical properties when compared with composite sandwiches made with industry standard glass microballoons. Recycling epoxy/fiberglass could save money by: (1) reusing cured composite materials, (2) consuming less virgin composite materials, (3) spending less on transportation and disposing of unusable composites, and (4) possibly enabling companies to sell their recycled composite powder to other manufacturers. This study used three mechanical property tests, which included: flatwise tensile test, shear test, and peel (adhesion) test. Each test used 300 samples for a combined total of 900 sandwich test samples for this study. A factorial design with three independent variables was used. The first variable, filler type, had three levels: no filler, microballoon filler, and recycled epoxy/fiberglass filler. The second variable, foam density, had four levels: 3 lb/ft³, 4 lb/ft³, 5 lb/ft³, and 6 lb/ft³. The third variable, filler percentage ratio, had eight levels: 0%, 10%, 20%, 30%, 40%, 50%, 60%, and 70%. The results of this study revealed two primary conclusions. The first conclusion was that sandwich test panels produced with recycled epoxy/fiberglass powder were equal or significantly better in tensile, shear, and peel (adhesion) strength than sandwiches produced with hollow glass microballoons. The second conclusion was that sandwich test panels produced with recycled epoxy/fiberglass powder were equal or significantly lighter in weight than sandwiches produced with hollow glass microballoons.

  20. Hierarchical Assembly of Tungsten Spheres and Epoxy Composites in Three-Dimensional Graphene Foam and Its Enhanced Acoustic Performance as a Backing Material.

    PubMed

    Qiu, Yunfeng; Liu, Jingjing; Lu, Yue; Zhang, Rui; Cao, Wenwu; Hu, PingAn

    2016-07-20

    Backing materials play important role in enhancing the acoustic performance of an ultrasonic transducer. Most backing materials prepared by conventional methods failed to show both high acoustic impedance and attenuation, which however determine the bandwidth and axial resolution of acoustic transducer, respectively. In the present work, taking advantage of the structural feature of 3D graphene foam as a confined space for dense packing of tungsten spheres with the assistance of centrifugal force, the desired structural requirement for high impedance is obtained. Meanwhile, superior thermal conductivity of graphene contributes to the acoustic attenuation via the conversion of acoustic waves to thermal energy. The tight contact between tungstate spheres, epoxy matrix, or graphene makes the acoustic wave depleted easily for the absence of air barrier. The as-prepared 3DG/W80 wt %/epoxy film in 1 mm, prepared using ∼41 μm W spheres in diameter, not only displays acoustic impedance of 13.05 ± 0.11 MRayl but also illustrates acoustic attenuation of 110.15 ± 1.23 dB/cm MHz. Additionally, the composite film exhibits a high acoustic absorption coefficient, which is 94.4% at 1 MHz and 100% at 3 MHz, respectively. Present composite film outperforms most of the reported backing materials consisting of metal fillers/polymer blending in terms of the acoustic impedance and attenuation. PMID:27352024

  1. Epoxy resin

    DOEpatents

    Wilson, Glenn R.; Salyer, Ival O.; Ball, III, George L.

    1976-07-13

    By mixing one part of a prepolymer containing a polyamine partially polymerized with an organic epoxide and subsequently reacted with a fatty acid containing from 8 to 32 carbon atoms, and then reacting this prepolymer mixture with 3 parts of an organic epoxide, a composition was obtained which made a gas frothable, shear-stable, room temperature curing, low density foam. A particularly advantageous prepolymer was prepared using a polyamine selected from the group consisting of diethylenetriamine, triethylenetetramine, and tetraethylenepentamine, partially polymerized with an organic epoxide having an average molecular weight of about 350 and having an epoxide equivalent of 185 to 192, and reacted with 2-10 weight percent linoleic acid. When one part of this prepolymer was reacted with about three parts of epoxy, and frothed by whipping in air or nitrogen an epoxy foam was produced which could be troweled onto surfaces and into corners or crevices, and subsequently cured, at near ambient temperature, to a strong dimensionally stable foam product.

  2. Low density microcellular foams

    DOEpatents

    LeMay, J.D.

    1991-11-19

    Disclosed is a process of producing microcellular foam which comprises the steps of: (a) selecting a multifunctional epoxy oligomer resin; (b) mixing said epoxy resin with a non-reactive diluent to form a resin-diluent mixture; (c) forming a diluent containing cross-linked epoxy gel from said resin-diluent mixture; (d) replacing said diluent with a solvent therefore; (e) replacing said solvent with liquid carbon dioxide; and (f) vaporizing off said liquid carbon dioxide under supercritical conditions, whereby a foam having a density in the range of 35-150 mg/cc and cell diameters less than about 1 [mu]m is produced. Also disclosed are the foams produced by the process. 8 figures.

  3. Low density microcellular foams

    DOEpatents

    LeMay, James D.

    1991-01-01

    Disclosed is a process of producing microcellular foam which comprises the steps of: (a) selecting a multifunctional epoxy oligomer resin; (b) mixing said epoxy resin with a non-reactive diluent to form a resin-diluent mixture; (c) forming a diluent containing cross-linked epoxy gel from said resin-diluent mixture; (d) replacing said diluent with a solvent therefore; (e) replacing said solvent with liquid carbon dioxide; and (f) vaporizing off said liquid carbon dioxide under supercritical conditions, whereby a foam having a density in the range of 35-150 mg/cc and cell diameters less than about 1 .mu.m is produced. Also disclosed are the foams produced by the process.

  4. Foam, Foam-resin composite and method of making a foam-resin composite

    NASA Technical Reports Server (NTRS)

    Cranston, John A. (Inventor); MacArthur, Doug E. (Inventor)

    1995-01-01

    This invention relates to a foam, a foam-resin composite and a method of making foam-resin composites. The foam set forth in this invention comprises a urethane modified polyisocyanurate derived from an aromatic amino polyol and a polyether polyol. In addition to the polyisocyanurate foam, the composite of this invention further contains a resin layer, wherein the resin may be epoxy, bismaleimide, or phenolic resin. Such resins generally require cure or post-cure temperatures of at least 350.degree. F.

  5. Low density microcellular foams

    DOEpatents

    LeMay, James D.

    1992-01-01

    Disclosed is a process of producing microcellular from which comprises the steps of: (a) selecting a multifunctional epoxy oligomer resin; (b) mixing said epoxy resin with a non-reactive diluent to form a resin-diluent mixture; (c) forming a diluent containing cross-linked epoxy gel from said resin-diluent mixture; (d) replacing said diluent with a solvent therefore; (e) replacing said solvent with liquid carbon dioxide; and (f) vaporizing off said liquid carbon dioxide under supercritical conditions, whereby a foam having a density in the range of 35-150 mg/cc and cell diameters less than about 1 .mu.m is produced. Also disclosed are the foams produced by the process.

  6. Polybrominated diphenyl ether (PBDE) accumulation by earthworms (Eisenia fetida) exposed to biosolids-, polyurethane foam microparticle-, and Penta-BDE-amended soils.

    PubMed

    Gaylor, Michael O; Harvey, Ellen; Hale, Robert C

    2013-12-01

    Polybrominated diphenyl ether (PBDE) flame retardants have been used in consumer polymers at up to percent levels. While long viewed as biologically inaccessible therein, PBDEs may become bioaccessible following volatilization or polymer deterioration. PBDEs may then enter soils via polymer fragmentation or following land application of sewage sludge-derived biosolids. Studies of direct PBDE uptake from these materials by soil organisms are scarce. We thus exposed earthworms ( Eisenia fetida ) to artificial soil amended with a Class B anaerobically digested biosolid (ADB), an exceptional quality composted biosolid (CB), PBDE-containing polyurethane foam (PUF) microparticles, and Penta-BDE-spiked artificial soil (SAS). Worms accumulated mg/kg (lipid) ∑Penta-PBDE burdens from all substrates. Biota-soil accumulation factors (BSAFs) for worms exposed to ADB- and CB-amended soils were comparable after 28 d. BSAFs generally decreased with increasing congener KOW and substrate dosage. Biosolids-associated PBDE bioavailability was lower than spiked PBDEs. BSAFs for worms exposed to PUF microparticles ranged from 3.9 to 33.4, with ∑Penta-PBDE tissue burdens reaching 3740 mg/kg lipid. Congener accumulation patterns were similar in worms and polyethylene passive sampling devices immersed in ADB-amended soil coincident with exposed worms. However, passive sampler accumulation factors were lower than BSAFs. Our results demonstrate that PBDEs may accumulate in organisms ingesting soils containing biosolids or waste plastics. Such organisms may then transfer their burdens to predators or translocate them from the site of application/disposal. PMID:24160918

  7. Immunological evaluation of four arc welders exposed to fumes from ignited polyurethane (isocyanate) foam: antibodies and immune profiles

    SciTech Connect

    Broughton, A.; Thrasher, J.D.; Gard, Z.

    1988-01-01

    Four arc welders having a flu-like illness with multiple health complaints following an exposure to high concentrations of isocyanate fumes from ignited polyurethane foam underwent immunological tests as follows: ELISA antibody assays, activated lymphocyte profiles, and lymphocyte blastogenesis. ELISA procedures revealed the presence of antibodies to hexamethylene diisocyanate (HDI) and formaldehyde (F) conjugated to human serum albumin (HDI-SA and F-SA). The results from the activated lymphocyte profiles showed deviations from the norm as follows: three welders had elevated helper/suppressor (H/S) ratios; all four had elevated percentages of Tal positive cells; two had decreases in B cells; and one had low total white cell and lymphocyte counts. In contrast, the percentage and absolute numbers of ILS receptor cells were normal in the four subjects. T cell blastogenesis to PHA, Con A and PWM resulted in the following: T-cells from one subject responded normally; in another, a high response (212% of controls) to PHA occurred with normal mitogenesis to Con A and PWM. In the remaining two welders, the T cells responded abnormally low (50 to 75% of controls) to the three mitogens. In conclusion, the existence of IgG antibodies to HDI-SA and F-SA, the altered activated immune profiles, the elevated Tal cells, and the abnormal blastogenesis are interpreted as being linked with the episode of HDI and F exposure and the subsequent flu-like illness of the four welders.

  8. Liquid organic foams for formulation optimization : an assessment of foam linear viscoelasticity and its temporal dependence.

    SciTech Connect

    Kropka, Jamie Michael; Celina, Mathias Christopher; Mondy, Lisa Ann

    2010-03-01

    Liquid foams are viscoelastic liquids, exhibiting a fast relaxation attributed to local bubble motions and a slow response due to structural evolution of the intrinsically unstable system. In this work, these processes are examined in unique organic foams that differ from the typically investigated aqueous systems in two major ways: the organic foams (1) posses a much higher continuous phase viscosity and (2) exhibit a coarsening response that involves coalescence of cells. The transient and dynamic relaxation responses of the organic foams are evaluated and discussed in relation to the response of aqueous foams. The change in the foam response with increasing gas fraction, from that of a Newtonian liquid to one that is strongly viscoelastic, is also presented. In addition, the temporal dependencies of the linear viscoelastic response are assessed in the context of the foam structural evolution. These foams and characterization techniques provide a basis for testing stabilization mechanisms in epoxy-based foams for encapsulation applications.

  9. Foam Dispenser

    NASA Technical Reports Server (NTRS)

    1985-01-01

    William G. Simpson, a NASA/Marshall employee, invented and patented a foam mixing dispensing device. He is supplying his Simpson mixer to a number of foam applications where it is used to apply foam for insulation purposes.

  10. Fiber reinforced hybrid phenolic foam

    NASA Astrophysics Data System (ADS)

    Desai, Amit

    Hybrid composites in recent times have been developed by using more than one type of fiber reinforcement to bestow synergistic properties of the chosen filler and matrix and also facilitating the design of materials with specific properties matched to end use. However, the studies for hybrid foams have been very limited because of problems related to fiber dispersion in matrix, non uniform mixing due to presence of more than one filler and partially cured foams. An effective approach to synthesize hybrid phenolic foam has been proposed and investigated here. Hybrid composite phenolic foams were reinforced with chopped glass and aramid fibers in varied proportions. On assessing mechanical properties in compression and shear several interesting facts surfaced but overall hybrid phenolic foams exhibited a more graceful failure, greater resistance to cracking and were significantly stiffer and stronger than foams with only glass and aramid fibers. The optimum fiber ratio for the reinforced hybrid phenolic foam system was found to be 1:1 ratio of glass to aramid fibers. Also, the properties of hybrid foam were found to deviate from rule of mixture (ROM) and thus the existing theories of fiber reinforcement fell short in explaining their complex behavior. In an attempt to describe and predict mechanical behavior of hybrid foams a statistical design tool using analysis of variance technique was employed. The utilization of a statistical model for predicting foam properties was found to be an appropriate tool that affords a global perspective of the influence of process variables such as fiber weight fraction, fiber length etc. on foam properties (elastic modulus and strength). Similar approach could be extended to study other fiber composite foam systems such as polyurethane, epoxy etc. and doing so will reduce the number of experimental iterations needed to optimize foam properties and identify critical process variables. Diffusivity, accelerated aging and flammability

  11. Springback Foam

    NASA Technical Reports Server (NTRS)

    1979-01-01

    A decade ago, NASA's Ames Research Center developed a new foam material for protective padding of airplane seats. Now known as Temper Foam, the material has become one of the most widely-used spinoffs. Latest application is a line of Temper Foam cushioning produced by Edmont-Wilson, Coshocton, Ohio for office and medical furniture. The example pictured is the Classic Dental Stool, manufactured by Dentsply International, Inc., York, Pennsylvania, one of four models which use Edmont-Wilson Temper Foam. Temper Foam is an open-cell, flameresistant foam with unique qualities.

  12. Efficient continuous dryer for flexible polyurethane foam and cleaning apparatus

    SciTech Connect

    Jody, Bassam; Daniels, Edward; Libera, Joseph A.

    1999-01-01

    A method of cleaning polyurethane foams where the material is transported through a wash station while alternately soaking the polyurethane foam in an organic solvent and squeezing solvent from the polyurethane foam a number of times. Then the polyurethane foam is sent through a rinse or solvent transfer station for reducing the concentration of solvent in the foam. The rinsed polyurethane foam is sent to a drying station wherein the foam is repeatedly squeezed while being exposed to hot air to remove wet air from the foam.

  13. Efficient continuous dryer for flexible polyurethane foam and cleaning apparatus

    SciTech Connect

    Jody, B.; Daniels, E.; Libera, J.A.

    1999-03-16

    A method of cleaning polyurethane foams where the material is transported through a wash station while alternately soaking the polyurethane foam in an organic solvent and squeezing solvent from the polyurethane foam a number of times. Then the polyurethane foam is sent through a rinse or solvent transfer station for reducing the concentration of solvent in the foam. The rinsed polyurethane foam is sent to a drying station wherein the foam is repeatedly squeezed while being exposed to hot air to remove wet air from the foam. 4 figs.

  14. Foaming volume and foam stability

    NASA Technical Reports Server (NTRS)

    Ross, Sydney

    1947-01-01

    A method of measuring foaming volume is described and investigated to establish the critical factors in its operation. Data on foaming volumes and foam stabilities are given for a series of hydrocarbons and for a range of concentrations of aqueous ethylene-glycol solutions. It is shown that the amount of foam formed depends on the machinery of its production as well as on properties of the liquid, whereas the stability of the foam produced, within specified mechanical limitations, is primarily a function of the liquid.

  15. Polyimide foams

    NASA Technical Reports Server (NTRS)

    Gagliani, John (Inventor); Lee, Raymond (Inventor); Sorathia, Usman A. K. (Inventor)

    1982-01-01

    Copolymide foams derived from a diester of 3,3',4,4'-benzophenonetetracarboxylic acid, an aromatic diamine, and a heterocyclic diamine. A molar concentration of the heterocyclic diamine approaching but not exceeding 0.42 is employed. This results in a flexible foam with a homogeneous cellular structure and a reduced compression set loss.

  16. Polyimide foams

    NASA Technical Reports Server (NTRS)

    Gagliani, John (Inventor); Lee, Raymond (Inventor); Sorathia, Usman A. K. (Inventor)

    1982-01-01

    Copolyimide foams derived from a diester of 3,3',4,4'-benzophenonetetracarboxylic acid, an aromatic diamine, and a heterocyclic diamine. A molar concentration of the heterocyclic diamine approaching but not exceeding 0.42 is employed. This results in a flexible foam with a homogeneous cellular structure and a reduced compression set loss.

  17. Polyimide foams

    NASA Technical Reports Server (NTRS)

    Gagliani, John (Inventor); Lee, Raymond (Inventor); Sorathia, Usman A. K. (Inventor)

    1983-01-01

    Copolyimide foams derived from a diester of 3,3',4,4'-benzophenonetetracarboxylic acid, an aromatic diamine, and a heterocyclic diamine. A molar concentration of the heterocyclic diamine approaching but not exceeding 0.42 is employed. This results in a flexible foam with a homogeneous cellular structure and a reduced compression set loss.

  18. Composite foams

    DOEpatents

    Williams, Jr., Joel M.; Nyitray, Alice M.; Wilkerson, Mark H.

    1990-01-01

    Composite foams are provided comprising a first rigid, microcellular, open-celled organic polymer foam having a density of from about 0.015 g/cm.sup.3 to about 0.20 g/cm.sup.3 and a pore size of from about 1 micron to about 30 microns, said first foam containing a second polymer having a density of from about 0.015 g/cm.sup.3 to about 0.20 g/cm.sup.3 or a second polymer foam having a density of from about 0.015 g/cm.sup.3 to about 0.20 g/cm.sup.3 and a pore size of from about 0.01 microns to about 1.0 micron within the open cells of said first foam.

  19. Composite foams

    DOEpatents

    Williams, Jr., Joel M.; Nyitray, Alice M.; Wilkerson, Mark H.

    1991-01-01

    Composite foams are provided comprising a first rigid, microcellular, open-celled organic polymer foam having a density of from about 0.015 g/cm.sup.3 to about 0.20 g/cm.sup.3 and a pore size of from about 1 micron to about 30 microns, said first foam containing a second polymer having a density of from about 0.015 g/cm.sup.3 to about 0.20 g/cm.sup.3 or a second polymer foam having a density of from about 0.015 g/cm.sup.3 to about 0.20 g/cm.sup.3 and a pore size of from about 0.01 microns to about 1.0 micron within the open cells of said first foam.

  20. Analysis of the possibilities of using dielectric foam in the construction of composite high voltage post-insulators

    NASA Astrophysics Data System (ADS)

    Mączka, T.; Paściak, G.; Jarski, A.; Piątek, M.

    2016-02-01

    This paper presents the construction and basic performance parameters of the innovative tubular construction of high voltage composite insulator filled with the lightweight foamed electroinsulating material. The possibility of using of the commercially available expanding foams for preparing the lightweight foamed dielectric materials was analysed. The expanding foams of silicone RTV and compositions based on epoxy resin and LSR silicone were taken into account. The lightweight foamed dielectric materials were prepared according to the own foaming technology. In this work the experimental results on the use of the selected foams for the preparing of the lightweight filling materials to the tubular structure of composite insulator of 110 kV are presented.

  1. Respiratory effects of exposure of shipyard workers to epoxy paints.

    PubMed Central

    Rempel, D; Jones, J; Atterbury, M; Balmes, J

    1991-01-01

    Epoxy resin systems have been associated with occupational asthma in several case reports, but medical publications contain little on the potential adverse respiratory effects of these chemicals in exposed worker populations. To further evaluate the association of workplace exposure to epoxy paints and respiratory dysfunction, the cross workshift changes in pulmonary function and symptoms of 32 shipyard painters exposed to epoxy paints were compared with 28 shipyard painters not exposed to epoxy paints. The prevalence of lower respiratory tract symptoms was significantly higher among painters exposed to epoxy paints compared with controls. Among exposed painters the mean cross workshift change in forced expiratory volume in one second (FEV1) (-3.4%) was greater than the decrement in the non-exposed group (-1.4%). A significant linear relation was seen between % decrement in FEV1 and hours of exposure to epoxy paints. This study suggests that epoxy resin coatings as used by shipyard painters are associated with increased lower respiratory tract symptoms and acute decrements in FEV1. Adequate respiratory protection and medical surveillance programmes should be established in workplaces where exposure to epoxy resin systems occurs. PMID:1954156

  2. Radiation curing of epoxies

    NASA Astrophysics Data System (ADS)

    Dickson, Lawrence W.; Singh, Ajit

    The literature on radiation polymerization of epoxy compounds has been reviewed to assess the potential use of radiation for curing these industrially important monomers. Chemical curing of epoxies may proceed by either cationic or anionic mechanisms depending on the nature of the curing agent, but most epoxies polymerize by cationic mechanisms under the influence of high-energy radiation. Radiation-induced cationic polymerization of epoxy compounds is inhibited by trace quantities of water because of proton transfer from the chain-propagating epoxy cation to water. Several different methods with potential for obtaining high molecular weight polymers by curing epoxies with high-energy radiation have been studied. Polymeric products with epoxy-like properties have been produced by radiation curing of epoxy oligomers with terminal acrylate groups and mixtures of epoxies with vinyl monomers. Both of these types of resin have good potential for industrial-scale curing by radiation treatment.

  3. Forming foam structures with carbon foam substrates

    DOEpatents

    Landingham, Richard L.; Satcher, Jr., Joe H.; Coronado, Paul R.; Baumann, Theodore F.

    2012-11-06

    The invention provides foams of desired cell sizes formed from metal or ceramic materials that coat the surfaces of carbon foams which are subsequently removed. For example, metal is located over a sol-gel foam monolith. The metal is melted to produce a metal/sol-gel composition. The sol-gel foam monolith is removed, leaving a metal foam.

  4. Foam patterns

    SciTech Connect

    Chaudhry, Anil R; Dzugan, Robert; Harrington, Richard M; Neece, Faurice D; Singh, Nipendra P; Westendorf, Travis

    2013-11-26

    A method of creating a foam pattern comprises mixing a polyol component and an isocyanate component to form a liquid mixture. The method further comprises placing a temporary core having a shape corresponding to a desired internal feature in a cavity of a mold and inserting the mixture into the cavity of the mold so that the mixture surrounds a portion of the temporary core. The method optionally further comprises using supporting pins made of foam to support the core in the mold cavity, with such pins becoming integral part of the pattern material simplifying subsequent processing. The method further comprises waiting for a predetermined time sufficient for a reaction from the mixture to form a foam pattern structure corresponding to the cavity of the mold, wherein the foam pattern structure encloses a portion of the temporary core and removing the temporary core from the pattern independent of chemical leaching.

  5. Foam Microrheology

    SciTech Connect

    KRAYNIK,ANDREW M.; LOEWENBERG,MICHAEL; REINELT,DOUGLAS A.

    1999-09-01

    The microrheology of liquid foams is discussed for two different regimes: static equilibrium where the capillary number Ca is zero, and the viscous regime where viscosity and surface tension are important and Ca is finite. The Surface Evolver is used to calculate the equilibrium structure of wet Kelvin foams and dry soap froths with random structure, i.e., topological disorder. The distributions of polyhedra and faces are compared with the experimental data of Matzke. Simple shearing flow of a random foam under quasistatic conditions is also described. Viscous phenomena are explored in the context of uniform expansion of 2D and 3D foams at low Reynolds number. Boundary integral methods are used to calculate the influence of Ca on the evolution of foam microstructure, which includes bubble shape and the distribution of liquid between films, Plateau borders, and (in 3D) the nodes where Plateau borders meet. The micromechanical point of view guides the development of structure-property-processing relationships for foams.

  6. Ceramic Foams for TPS Applications

    NASA Technical Reports Server (NTRS)

    Stockpoole, Mairead

    2003-01-01

    Ceramic foams have potential in many areas of Thermal Protection Systems (TPS) including acreage and tile leading edges as well as being suitable as a repair approach for re-entry vehicles. NASA Ames is conducting ongoing research in developing lower-density foams from pre-ceramic polymer routes. One of the key factors to investigate, when developing new materials for re-entry applications, is their oxidation behavior in the appropriate re-entry environment which can be simulated using ground based arc jet (plasma jet) testing. Arc jet testing is required to provide the appropriate conditions (stagnation pressures, heat fluxes, enthalpies, heat loads and atmospheres) encountered during flight. This work looks at the response of ceramic foams (Si systems) exposed to simulated reentry environments and investigates the influence of microstructure and composition on the material? response. Other foam properties (mechanical and thermal) will also be presented.

  7. Foam Micromechanics

    SciTech Connect

    Kraynik, A.M.; Neilsen, M.K.; Reinelt, D.A.; Warren, W.E.

    1998-11-03

    Foam evokes many different images: waves breaking at the seashore, the head on a pint of Guinness, an elegant dessert, shaving, the comfortable cushion on which you may be seated... From the mundane to the high tech, foams, emulsions, and cellular solids encompass a broad range of materials and applications. Soap suds, mayonnaise, and foamed polymers provide practical motivation and only hint at the variety of materials at issue. Typical of mukiphase materiaIs, the rheoIogy or mechanical behavior of foams is more complicated than that of the constituent phases alone, which may be gas, liquid, or solid. For example, a soap froth exhibits a static shear modulus-a hallmark of an elastic solid-even though it is composed primarily of two Newtonian fluids (water and air), which have no shear modulus. This apparent paradox is easily resolved. Soap froth contains a small amount of surfactant that stabilizes the delicate network of thin liq- uid films against rupture. The soap-film network deforms in response to a macroscopic strain; this increases interracial area and the corresponding sur- face energy, and provides the strain energy of classical elasticity theory [1]. This physical mechanism is easily imagined but very challenging to quantify for a realistic three-dimensional soap froth in view of its complex geome- try. Foam micromechanics addresses the connection between constituent properties, cell-level structure, and macroscopic mechanical behavior. This article is a survey of micromechanics applied to gas-liquid foams, liquid-liquid emulsions, and cellular solids. We will focus on static response where the foam deformation is very slow and rate-dependent phenomena such as viscous flow can be neglected. This includes nonlinear elasticity when deformations are large but reversible. We will also discuss elastic- plastic behavior, which involves yield phenomena. Foam structures based on polyhedra packed to fill space provide a unify- ing geometrical theme. Because a two

  8. Temper Foam

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Fabricated by Expanded Rubber & Plastics Corporation, Temper Foam provides better impact protection for airplane passengers and enhances passenger comfort on long flights because it distributes body weight and pressure evenly over the entire contact area. Called a "memory foam" it matches the contour of the body pressing against it and returns to its original shape once the pressure is removed. As a shock absorber, a three-inch foam pad has the ability to absorb the impact of a 10-foot fall by an adult. Applications include seat cushioning for transportation vehicles, padding for furniture and a variety of athletic equipment medical applications including wheelchair padding, artificial limb socket lining, finger splint and hand padding for burn patients, special mattresses for the bedridden and dental stools. Production and sales rights are owned by Temper Foam, Inc. Material is manufactured under license by the Dewey and Almy Division of Grace Chemical Corporation. Distributors of the product are Kees Goebel Medical Specialties, Inc. and Alimed, Inc. They sell Temper Foam in bulk to the fabricators who trim it to shapes required by their customers.

  9. Evaluation of aqueous-foam surfactants for geothermal drilling fluids

    SciTech Connect

    Rand, P.B.; Montoya, O.J.

    1983-07-01

    Aqueous foams are potentially useful drilling and cleanout fluids for geothermal applications. Successful use of foams requires surfactants (foaming agents) that can survive in the high-temperature geothermal environment. In this study, solutions of aqueous-foam-forming surfactants have been exposed to 260/sup 0/C (500/sup 0/F) and 310/sup 0/C (590/sup 0/F) in various chemical environments to determine if they can survive and make foams after exposure. Comparison of foams before and after exposure and the change in solution pH were used to evaluate their performance. Controlled liquid-volume-fraction foams, made in a packed-bed foam generator, were used for all tests. These tests have shown that many commercially available surfactants can survive short high-temperature cycles in mild acids, mild bases, and salt solutions as evidenced by their ability to make foams after exposure to high temperatures.

  10. Inception Cohort Study of Workers Exposed to Toluene Diisocyanate at a Polyurethane Foam Factory: Initial One-Year Follow-up

    PubMed Central

    Gui, Wei; Wisnewski, Adam V.; Neamtiu, Iulia; Gurzau, Eugen; Sparer, Judith A.; Stowe, Meredith H.; Liu, Jian; Slade, Martin D.; Rusu, Olivia A.; Redlich, Carrie A.

    2014-01-01

    Background Isocyanates are one of the most commonly reported causes of occupational asthma; however, the risks of developing isocyanate asthma in modern production facilities remain poorly defined. We evaluated TDI exposure and respiratory health among an inception cohort of workers during their first year of employment at a new polyurethane foam production factory. Methods Forty-nine newly hired workers were evaluated pre-employment, 6-months, and 12-months post-employment through questionnaire, spirometry and TDI-specific serology. Airborne TDI levels were monitored by fixed-point air sampling and limited personal sampling. Qualitative surface SWYPE™ tests were performed to evaluate potential sources of skin exposure. Results Airborne TDI levels overall were low; over 90% of fixed-point air measurements were below the limit of detection (0.1 ppb). Over the first year of employment,12 of the 49 original workers (24.5%) were lost to follow-up, no additional workers were enrolled, and seven of the 49 original workers (14.2%) developed either new asthma symptoms (N=3), TDI-specific IgG (N=1), new airflow obstruction (N=1) and/or a decline in FEV1≥ 15% (N=3), findings that could indicate TDI-related health effects.The prevalence of current asthma symptoms was significantly higher in the workers lost to follow-up compared to those who completed the 12 month follow-up (25% vs.2.7%; p=0.04). Conclusions The findings suggest possible early TDI-related health effects in a modern polyurethane production plant. These findings also highlight the need for further longitudinal evaluation of these workers and the challenges of studying workers at risk for isocyanate asthma. PMID:25266741

  11. Polyimide Foams

    NASA Technical Reports Server (NTRS)

    Vazquez, Juan M. (Inventor); Cano, Roberto J. (Inventor); Jensen, Brian J. (Inventor); Weiser, Erik S. (Inventor)

    2005-01-01

    A fully imidized, solvent-free polyimide foam having excellent mechanical, acoustic, thermal, and flame resistant properties is produced. A first solution is provided, which includes one or more aromatic dianhydrides or derivatives of aromatic dianhydrides, and may include one or more aromatic diamines, dissolved in one or more polar solvents, along with an effective amount of one or more blowing agents. This first solution may also advantageously include effective amounts respectively of one or mores catalysts, one or more surfactants, and one or more fire retardants. A second solution is also provided which includes one or more isocyanates. The first and second solutions are rapidly and thoroughly mixed to produce an admixture, which is allowed to foam-in an open container, or in a closed mold-under ambient conditions to completion produce a foamed product. This foamed product is then cured by high frequency electromagnetic radiation, thermal energy, or a combination thereof. Alternatively, the process is adapted for spraying or extrusion.

  12. Polyimide foams

    NASA Technical Reports Server (NTRS)

    Vazquez, Juan M. (Inventor); Cano, Roberto J. (Inventor); Jensen, Brian J. (Inventor); Weiser, Erik S. (Inventor)

    2005-01-01

    A fully imidized, solvent-free polyimide foam having excellent mechanical, acoustic, thermal, and flame resistant properties is produced. A first solution is provided, which includes one or more aromatic dianhydrides or derivatives of aromatic dianhydrides, and may include one or more aromatic diamines, dissolved in one or more polar solvents, along with an effective amount of one or more blowing agents. This first solution may also advantageously include effective amounts respectively of one or mores catalysts, one or more surfactants, and one or more fire retardants. A second solution is also provided which includes one or more isocyanates. The first and second solutions are rapidly and thoroughly mixed to produce an admixture, which is allowed to foam?in an open container, or in a closed mold?under ambient conditions to completion produce a foamed product. This foamed product is then cured by high frequency electromagnetic radiation, thermal energy, or a combination thereof. Alternatively, the process is adapted for spraying or extrusion.

  13. Polyimide foams

    NASA Technical Reports Server (NTRS)

    Vazquez, Juan M. (Inventor); Cano, Roberto J. (Inventor); Jensen, Brian J. (Inventor); Weiser, Erik S. (Inventor)

    2009-01-01

    A fully imidized, solvent-free polyimide foam having excellent mechanical, acoustic, thermal, and flame resistant properties is produced. A first solution is provided, which includes one or more aromatic dianhydrides or derivatives of aromatic dianhydrides, and may include one or more aromatic diamines, dissolved in one or more polar solvents, along with an effective amount of one or more blowing agents. This first solution may also advantageously include effective amounts respectively of one or mores catalysts, one or more surfactants, and one or more fire retardants. A second solution is also provided which includes one or more isocyanates. The first and second solutions are rapidly and thoroughly mixed to produce an admixture, which is allowed to foam--in an open container, or in a closed mold--under ambient conditions to completion produce a foamed product. This foamed product is then cured by high frequency electromagnetic radiation, thermal energy, or a combination thereof. Alternatively, the process is adapted for spraying or extrusion.

  14. Flame Retardant Epoxy Resins

    NASA Technical Reports Server (NTRS)

    Thompson, C. M.; Smith, J. G., Jr.; Connell, J. W.; Hergenrother, P. M.; Lyon, R. E.

    2004-01-01

    As part of a program to develop fire resistant exterior composite structures for future subsonic commercial aircraft, flame retardant epoxy resins are under investigation. Epoxies and their curing agents (aromatic diamines) containing phosphorus were synthesized and used to prepare epoxy formulations. Phosphorus was incorporated within the backbone of the epoxy resin and not used as an additive. The resulting cured epoxies were characterized by thermogravimetric analysis, propane torch test, elemental analysis and microscale combustion calorimetry. Several formulations showed excellent flame retardation with phosphorous contents as low as 1.5% by weight. The fracture toughness of plaques of several cured formulations was determined on single-edge notched bend specimens. The chemistry and properties of these new epoxy formulations are discussed.

  15. Foam Cushioning

    NASA Technical Reports Server (NTRS)

    1988-01-01

    One innovation developed by a contractor at Ames Research Center was an open cell polymeric foam material with unusual properties. Intended as padding for aircraft seats the material offered better impact protection against accidents, and also enhanced passenger comfort because it distributed body weight evenly over the entire contact area. Called a slow springback foam, it flows to match the contour of the body pressing against it, and returns to its original shape once the pressure is removed. It has many applications including aircraft cushions and padding, dental stools, and athletic equipment. Now it's used by Dynamic Systems, Inc. for medical applications such as wheel chairs for severely disabled people which allow them to sit for 3-8 hours where they used to be uncomfortable in 15-30 minutes.

  16. Aqueous foam toxicology evaluation and hazard review

    SciTech Connect

    Archuleta, M.M.

    1995-10-01

    Aqueous foams are aggregates of bubbles mechanically generated by passing air or other gases through a net, screen, or other porous medium that is wetted by an aqueous solution of surface-active foaming agents (surfactants). Aqueous foams are important in modem fire-fighting technology, as well as for military uses for area denial and riot or crowd control. An aqueous foam is currently being developed and evaluated by Sandia National Laboratories (SNL) as a Less-Than-Lethal Weapon for the National Institute of Justice (NIJ). The purpose of this study is to evaluate the toxicity of the aqueous foam developed for the NIJ and to determine whether there are any significant adverse health effects associated with completely immersing individuals without protective equipment in the foam. The toxicity of the aqueous foam formulation developed for NIJ is determined by evaluating the toxicity of the individual components of the foam. The foam is made from a 2--5% solution of Steol CA-330 surfactant in water generated at expansion ratios ranging from 500:1 to 1000:1. SteoI CA-330 is a 35% ammonium laureth sulfate in water and is produced by Stepan Chemical Company and containing trace amounts (<0.1%) of 1,4-dioxane. The results of this study indicate that Steol CA-330 is a non-toxic, mildly irritating, surfactant that is used extensively in the cosmetics industry for hair care and bath products. Inhalation or dermal exposure to this material in aqueous foam is not expected to produce significant irritation or systemic toxicity to exposed individuals, even after prolonged exposure. The amount of 1,4-dioxane in the surfactant, and subsequently in the foam, is negligible and therefore, the toxicity associated with dioxane exposure is not significant. In general, immersion in similar aqueous foams has not resulted in acute, immediately life-threatening effects, or chronic, long-term, non-reversible effects following exposure.

  17. Infiltrated carbon foam composites

    NASA Technical Reports Server (NTRS)

    Lucas, Rick D. (Inventor); Danford, Harry E. (Inventor); Plucinski, Janusz W. (Inventor); Merriman, Douglas J. (Inventor); Blacker, Jesse M. (Inventor)

    2012-01-01

    An infiltrated carbon foam composite and method for making the composite is described. The infiltrated carbon foam composite may include a carbonized carbon aerogel in cells of a carbon foam body and a resin is infiltrated into the carbon foam body filling the cells of the carbon foam body and spaces around the carbonized carbon aerogel. The infiltrated carbon foam composites may be useful for mid-density ablative thermal protection systems.

  18. Epoxy-rubber interactions

    SciTech Connect

    McGarry, F.J.; Rosner, R.B.

    1993-12-31

    Films containing amine-terminated butadiene-acrylonitrile (ATBN) rubber and diglycidal ether of bisphenol A (DGEBA) epoxy, cross-linked with amine curing agent, exhibit tensile extensibility over the composition range of 50-600 parts by weight rubber to 100 parts by weight epoxy. This tensile extensibility suggests the presence of ductile behavior in the second-phase particles of ATBN rubber-toughened DGEBA epoxy systems, even if the particles contain substantial amounts of epoxy. Such cured films also are capable of absorbing large additional amounts of liquid epoxy that contains the cure agent. When the epoxy is cured in situ, the film tensile behavior is consistent with the overall proportions of rubber and epoxy present. The solubility behavior also suggests that the glassy epoxy matrix immediately surrounding a precipated particle contains rubber in solid solution and thereby can plastically yield under shear-stress action. As observations confirm, such flow would be heat recoverable. 15 refs., 9 figs., 2 tabs.

  19. RADIATION EFFECTS ON EPOXY CARBON FIBER COMPOSITE

    SciTech Connect

    Hoffman, E

    2008-05-30

    Carbon fiber-reinforced bisphenol-A epoxy matrix composite was evaluated for gamma radiation resistance. The composite was exposed to total gamma doses of 50, 100, and 200 Mrad. Irradiated and baseline samples were tested for tensile strength, hardness and evaluated using FTIR (Fourier transform infrared) spectroscopy and DSC (differential scanning calorimetry) for structural changes. Scanning electron microscopy was used to evaluate microstructural behavior. Mechanical testing of the composite bars revealed no apparent change in modulus, strain to failure, or fracture strength after exposures. However, testing of only the epoxy matrix revealed changes in hardness, thermal properties, and FTIR results with increasing gamma irradiation. The results suggest the epoxy within the composite can be affected by exposure to gamma irradiation.

  20. Quantum Foam

    SciTech Connect

    Lincoln, Don

    2014-10-24

    The laws of quantum mechanics and relativity are quite perplexing however it is when the two theories are merged that things get really confusing. This combined theory predicts that empty space isn’t empty at all – it’s a seething and bubbling cauldron of matter and antimatter particles springing into existence before disappearing back into nothingness. Scientists call this complicated state of affairs “quantum foam.” In this video, Fermilab’s Dr. Don Lincoln discusses this mind-bending idea and sketches some of the experiments that have convinced scientists that this crazy prediction is actually true.

  1. Foam sclerotherapy.

    PubMed

    Alder, Glen; Lees, Tim

    2015-11-01

    Foam sclerotherapy is a minimally invasive treatment for lower limb varicose veins. Current evidence indicates that its efficacy may not be as high as surgery or endovenous ablation. The minimally invasive nature of the treatment however means that it has a wide application, and it can be particularly useful in patients who are not suitable for other types of treatment. NICE guidelines recommend its use as a second line after endovenous ablation. Complication rates are low and most of these are of little clinical consequence. PMID:26556698

  2. Development of multifunctional shape memory polymer foams

    NASA Astrophysics Data System (ADS)

    Song, Janice J.; Srivastava, Ijya; Naguib, Hani E.

    2015-05-01

    Shape memory polymers (SMP) are a class of stimuli-responsive materials which are able to respond to external stimulus such as temperature and deformation by changing their shape, and return to their original shape upon reversal or removal of the external stimulus. Although SMP materials have been studied extensively and have been used in a wide range of applications such as medicine, aerospace, and robotics, only few studies have looked at the potential of designing multifunctional SMP foams and blends. In this study, we investigate the feasibility of a design of SMP foam materials and blends. The actuator construct will contain a core SMP epoxy and blend of polylactic acid and polyurethane. The effects of the processing parameters of shape memory polymer (SMP) foams on the shape memory effect (SME) were investigated. The solid state foaming technique was employed to obtain the desired foamed cellular structure. One particular point of interest is to understand how the processing parameters affect the SMP and its glass transition temperature (Tg). By correctly tailoring these parameters it is possible to modify the SMP to have an improved shape memory effect SME.

  3. Responsive aqueous foams.

    PubMed

    Fameau, Anne-Laure; Carl, Adrian; Saint-Jalmes, Arnaud; von Klitzing, Regine

    2015-01-12

    Remarkable properties have emerged recently for aqueous foams, including ultrastability and responsiveness. Responsive aqueous foams refer to foams for which the stability can be switched between stable and unstable states with a change in environment or with external stimuli. Responsive foams have been obtained from various foam stabilizers, such as surfactants, proteins, polymers, and particles, and with various stimuli. Different strategies have been developed to design this type of soft material. We briefly review the two main approaches used to obtain responsive foams. The first approach is based on the responsiveness of the interfacial layer surrounding the gas bubbles, which leads to responsive foams. The second approach is based on modifications that occur in the aqueous phase inside the foam liquid channels to tune the foam stability. We will highlight the most sophisticated approaches, which use light, temperature, and magnetic fields and lead to switchable foam stability. PMID:25384466

  4. Foam stability in microgravity

    NASA Astrophysics Data System (ADS)

    Vandewalle, N.; Caps, H.; Delon, G.; Saint-Jalmes, A.; Rio, E.; Saulnier, L.; Adler, M.; Biance, A. L.; Pitois, O.; Cohen Addad, S.; Hohler, R.; Weaire, D.; Hutzler, S.; Langevin, D.

    2011-12-01

    Within the context of the ESA FOAM project, we have studied the stability of aqueous and non-aqueous foams both on Earth and in microgravity. Foams are dispersions of gas into liquid or solid. On Earth, the lifetime of a foam is limited by the free drainage. By drainage, we are referring to the irreversible flow of liquid through the foam (leading to the accumulation of liquid at the foam bottom, and to a global liquid content decreases within the foam). When the liquid films become thinner, they eventually break, and the foam collapses. In microgravity, this process is no more present and foams containing large amounts of liquid can be studied for longer time. While the difference between foaming and not-foaming solutions is clear, the case of slightly-foaming solutions is more complicated. On Earth, such mixtures are observed to produce unstable froth for a couple of seconds. However, these latter solutions may produce foam in microgravity. We have studied both configurations for different solutions composed of common surfactant, proteins, anti-foaming agents or silicon oil. Surprising results have been obtained, emphasizing the role played by gravity on the foam stabilization process.

  5. [Foam sclerotherapy].

    PubMed

    Partsch, Bernhard

    2011-03-01

    Leg ulcers are often caused by varicose veins, with only little or no tendency to spontaneous healing. Compression therapy is the main treatment for this ailment, but even with optimal compression by short stretch bandages healing rates are rarely better than 70 - 80 % after 6 months. Experience shows, that healing times can be shortened significantly by elimination of superficial venous refluxes. For different reasons varicose vein surgery is rarely performed in patients with open leg ulcers. The increased age of ulcer patients with frequent comorbidities or the fear of an increased intraoperative risk of infection are reasons to avoid an operative elimination of refluxes. Foam sclerotherapy is a simple alternative to an operation, which can be performed irrespective of the existence of a venous leg ulcer. PMID:21360462

  6. Pitch based foam with particulate

    DOEpatents

    Klett, James W.

    2001-01-01

    A thermally conductive, pitch based foam composite having a particulate content. The particulate alters the mechanical characteristics of the foam without severely degrading the foam thermal conductivity. The composite is formed by mixing the particulate with pitch prior to foaming.

  7. 46 CFR 179.240 - Foam flotation material.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ..., see 46 CFR 175.600). The fire resistance test is not required. (2) Foam may be installed only in void spaces that are free of ignition sources, unless the foam complies with the requirements of 33 CFR 183... area that may be exposed to water; and (ii) Have a protective cover, approved by the cognizant OCMI,...

  8. 46 CFR 170.245 - Foam flotation material.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... by reference; see 46 CFR 170.015), including the requirements for fire resistance. (3) A submergence... during installation and the density of the installed foam must be determined. (8) Foam may be installed... exposed to water; and (ii) Have a protective cover approved by the OCMI....

  9. Novel aqueous foams for suppressing VOC emission.

    PubMed

    Gautam, Pankaj S; Mohanty, Kishore K

    2004-05-01

    Reducing volatile organic compound (VOC) emissions from crude oil/gasoline distribution and storage facilities is important in controlling environmental pollution and enhancing workplace safety. Stable aqueous foam formulations are developed to provide a mass transfer barrier to the emission of VOCs during loading of gasoline. Experiments are carried out in a bench-scale foam cell using liquid hexane as oil. The foam columns of 32 cm in height were able to suppress the plateau concentration of hexane vapors in the effluent by 87% under experimental conditions tested. Vapor suppression increased with foam height but was almost insensitive to liquid viscosity. These experiments are then upscaled from bench-scale to a vessel having an exposed surface area of roughly 2 orders of magnitude higher. Gasoline is used as oil in the upscaled experiments, and the concentrations of volatile hydrocarbons in the effluent are measured during oil loading. A 40-cm-thick foam column is found to reduce the emissions by 96% for foams prepared with deionized water and by 93.8% for foams prepared with 3.5 wt % NaCl brine for 10 h of oil loading. PMID:15180071

  10. Mission STS-134: Results of Shape Memory Foam Experiment

    NASA Astrophysics Data System (ADS)

    Santo, Loredana; Quadrini, Fabrizio; Mascetti, Gabriele; Dolce, Ferdinando; Zolesi, Valfredo

    2013-10-01

    Shape memory epoxy foams were used for an experiment aboard the International Space Station (ISS) to evaluate the feasibility of their use for building light actuators and expandable/deployable structures. The experiment named I-FOAM was performed by an autonomous device contained in the BIOKON container (by Kayser Italia) which was in turn composed of control and heating system, battery pack and data acquisition system. To simulate the actuation of simple devices in micro-gravity conditions, three different configurations (compression, bending and torsion) were chosen during the memory step of the foams so as to produce their recovery on ISS. Micro-gravity does not affect the ability of the foams to recover their shape but it poses limits for the heating system design because of the difference in heat transfer on Earth and in orbit. A recovery about 70% was measured at a temperature of 110 °C for the bending and torsion configuration whereas poor recovery was observed for the compression case. Thanks to these results, a new experiment has been developed for a future mission by the same device: for the first time a shape memory composite will be recovered, and the actuation load during time will be measured during the recovery of an epoxy foam sample.

  11. Multiple-Nozzle Spray Head Applies Foam Insulation

    NASA Technical Reports Server (NTRS)

    Walls, Joe T.

    1993-01-01

    Spray head equipped with four-nozzle turret mixes two reactive components of polyurethane and polyisocyanurate foam insulating material and sprays reacting mixture onto surface to be insulated. If nozzle in use becomes clogged, fresh one automatically rotated into position, with minimal interruption of spraying process. Incorporates features recirculating and controlling pressures of reactive components to maintain quality of foam by ensuring proper blend at outset. Also used to spray protective coats on or in ships, aircraft, and pipelines. Sprays such reactive adhesives as epoxy/polyurethane mixtures. Components of spray contain solid-particle fillers for strength, fire retardance, toughness, resistance to abrasion, or radar absorption.

  12. Design and testing of thermal-expansion-molded graphite-epoxy hat-stiffened sandwich panels

    NASA Technical Reports Server (NTRS)

    Jegley, Dawn C.

    1989-01-01

    Minimum weight configurations for two types of graphite-epoxy hat-stiffened compression-loaded panels fabricated by the thermal-expansion-molding (TEM) manufacturing process were evaluated analytically and experimentally for designs with load index Nx/L values ranging from 100 to 800. The two types of panels contain graphite-epoxy face sheets with a foam core and hat stiffeners which are either open or filled with foam. Constraints on the extensional and shear stiffnesses are imposed on the design so that the panels will satisfy typical constraints for aircraft wing structures. Optimal structurally efficient TEM panels are compared to commercially available aluminum aircraft structures. Predicted load-strain relationships agree well with experimental results. Significant impact damage to the unstiffened face sheet and foam core does not noticeably reduce the load carrying ability of the panels, but damage to the stiffened face sheet reduces the failure load by 20 percent compared to unimpacted panels.

  13. Fire retardant polyisocyanurate foam

    NASA Technical Reports Server (NTRS)

    Riccitiello, S. R.; Parker, J. A.

    1972-01-01

    Fire retardant properties of low density polymer foam are increased. Foam has pendant nitrile groups which form thermally-stable heterocyclic structures at temperature below degradation temperature of urethane linkages.

  14. Polyurethane-Foam Maskant

    NASA Technical Reports Server (NTRS)

    Bodemeijer, R.

    1985-01-01

    Brown wax previously used to mask hardware replaced with polyurethane foam in electroplating and electroforming operations. Foam easier to apply and remove than wax and does not contaminate electrolytes.

  15. Viscoelastic foam cushion

    NASA Technical Reports Server (NTRS)

    Kubokawa, C. C.; Yost, C.

    1977-01-01

    Foam is viscous and elastic with unusual and useful temperature, humidity, and compression responses. Applied weight and pressure distributed equally along entire interface with foam eliminates any pressure points. Flexible urethane foam is ideal for orthopedic and prosthetic devices, sports equipment, furniture, and crash protection.

  16. Metallized polymeric foam material

    NASA Technical Reports Server (NTRS)

    Birnbaum, B. A.; Bilow, N.

    1974-01-01

    Open-celled polyurethane foams can be coated uniformly with thin film of metal by vapor deposition of aluminum or by sensitization of foam followed by electroless deposition of nickel or copper. Foam can be further processed to increase thickness of metal overcoat to impart rigidity or to provide inert surface with only modest increase in weight.

  17. Graphite Foam Heat Exchangers for Thermal Management

    SciTech Connect

    Klett, J.W.

    2004-06-07

    Improved thermal management is needed to increase the power density of electronic and more effectively cool electronic enclosures that are envisioned in future aircraft, spacecraft and surface ships. Typically, heat exchanger cores must increase in size to more effectively dissipate increased heat loads, this would be impossible in many cases, thus improved heat exchanger cores will be required. In this Phase I investigation, MRi aimed to demonstrate improved thermal management using graphite foam (Gr-foam) core heat exchangers. The proposed design was to combine Gr-foams from POCO with MRi's innovative low temperature, active metal joining process (S-Bond{trademark}) to bond Gr-foam to aluminum, copper and aluminum/SiC composite faceplates. The results were very favorable, so a Phase II SBIR with the MDA was initiated. This had primarily 5 tasks: (1) bonding, (2) thermal modeling, (3) cooling chip scale packages, (4) evaporative cooling techniques and (5) IGBT cold plate development. The bonding tests showed that the ''reflow'' technique with S-Bond{reg_sign}-220 resulted in the best and most consistent bond. Then, thermal modeling was used to design different chip scale packages and IGBT cold plates. These designs were used to fabricate many finned graphite foam heat sinks specifically for two standard type IC packages, the 423 and 478 pin chips. These results demonstrated several advantages with the foam. First, the heat sinks with the foam were lighter than the copper/aluminum sinks used as standards. The sinks for the 423 design made from foam were not as good as the standard sinks. However, the sinks made from foam for the 478 pin chips were better than the standard heat sinks used today. However, this improvement was marginal (in the 10-20% better regime). However, another important note was that the epoxy bonding technique resulted in heat sinks with similar results as that with the S-bond{reg_sign}, slightly worse than the S-bond{reg_sign}, but still

  18. Cobalt ion-containing epoxies

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St.clair, A. K.

    1983-01-01

    Varying concentrations of an organometallic cobalt complex were added to an epoxy system currently used by the aerospace industry as a composite matrix resin. Methods for combining cobalt (III) acetylacetonate with a tetraglycidyl 4,4 prime - diaminodiphenylmethane-based epoxy were investigated. The effects of increasing cobalt ion concentration on the epoxy cure were demonstrated by epoxy gel times and differential scanning calorimetry cure exotherms. Analysis on cured cobalt-containing epoxy castings included determination of glass transition temperatures by thermomechanical analysis, thermooxidative stabilities by thermogravimetric analysis, and densities in a density gradient column. Flexural strength and stiffness were also measured on the neat resin castings.

  19. Structural graphitic carbon foams

    SciTech Connect

    Kearns, K.M.; Anderson, H.J.

    1998-12-31

    Graphitic carbon foams are a unique material form with very high structural and thermal properties at a light weight. A process has been developed to produce microcellular, open-celled graphitic foams. The process includes heating a mesophase pitch preform above the pitch melting temperature in a pressurized reactor. At the appropriate time, the pressure is released, the gas nucleates bubbles, and these bubbles grow forming the pitch into the foam structure. The resultant foamed pitch is then stabilized in an oxygen environment. At this point a rigid structure exists with some mechanical integrity. The foam is then carbonized to 800 C followed by a graphitization to 2700 C. The shear action from the growing bubbles aligns the graphitic planes along the foam struts to provide the ideal structure for good mechanical properties. Some of these properties have been characterized for some of the foam materials. It is known that variations of the blowing temperature, blowing pressure and saturation time result in foams of variously sized with mostly open pores; however, the mechanism of bubble nucleation is not known. Therefore foams were blown with various gases to begin to determine the nucleation method. These gases are comprised of a variety of molecular weights as well as a range of various solubility levels. By examining the resultant structures of the foam, differences were noted to develop an explanation of the foaming mechanism.

  20. Foam process models.

    SciTech Connect

    Moffat, Harry K.; Noble, David R.; Baer, Thomas A.; Adolf, Douglas Brian; Rao, Rekha Ranjana; Mondy, Lisa Ann

    2008-09-01

    In this report, we summarize our work on developing a production level foam processing computational model suitable for predicting the self-expansion of foam in complex geometries. The model is based on a finite element representation of the equations of motion, with the movement of the free surface represented using the level set method, and has been implemented in SIERRA/ARIA. An empirically based time- and temperature-dependent density model is used to encapsulate the complex physics of foam nucleation and growth in a numerically tractable model. The change in density with time is at the heart of the foam self-expansion as it creates the motion of the foam. This continuum-level model uses an homogenized description of foam, which does not include the gas explicitly. Results from the model are compared to temperature-instrumented flow visualization experiments giving the location of the foam front as a function of time for our EFAR model system.

  1. An experimental study of natural convection in open-cell aluminum foam

    NASA Astrophysics Data System (ADS)

    De Jaeger, P.; Reynders, R.; De Schampheleire, S.; T'Joen, C.; Huisseune, H.; Amee, B.; De Paepe, M.

    2012-11-01

    Natural convecton n air-saturated alumnum foam has been measured. A carefully designed experimental setup is built for his ask. The calibraton is done by comparing he results of a flat plate wh literature data, revealing excellent agreement. The nvestigated foams have a pore densiy of 10 and 20 PPI. The bondng of the foam is performed via brazing, or by applying a single epoxy which is enriched wh highly conductve alumna particles. The Rayleigh number is varied between 2500 and 6000, wh he rato of he surface area o he perimeter of he substrate as characteristc length. The foam height is varied between 12 and 25.4 mm. A major difference between both he bondng methods is observed. The brazed samples showed a beter heat ransfer n all cases. Furthermore, when ncreasing he foam height, a clear augmentaton of he heat ransfer is observed. Based on hese results, a correlaton is presented.

  2. Preliminary study on the development of syntactic foams for marine applications

    NASA Astrophysics Data System (ADS)

    Salleh, Z.; Islam, M. M.; Ku, H.

    2013-08-01

    This paper focuses on the comparison of various types of matrix materials and their mechanical properties for development of syntactic foams for marine applications. Generally, syntactic foams are close pore foams fabricated by the mechanical mixing of hollow microsphere particles in a polymeric matrix resin. From the literature review, it was found that there are several polymeric resins that have been used for development of syntactic foams such as epoxy, cyanate ester, polypropylene, polysialate and vinyl ester. In this paper, a comparative discussion is presented on the mechanical properties of hollow glass particles mixing with polymeric resins for development of syntactic foams for the use of these composites in bulk applications such as marine structures.

  3. Structure of random foam.

    SciTech Connect

    Reinelt, Douglas A.; van Swol, Frank B.; Kraynik, Andrew Michael

    2004-06-01

    The Surface Evolver was used to compute the equilibrium microstructure of dry soap foams with random structure and a wide range of cell-size distributions. Topological and geometric properties of foams and individual cells were evaluated. The theory for isotropic Plateau polyhedra describes the dependence of cell geometric properties on their volume and number of faces. The surface area of all cells is about 10% greater than a sphere of equal volume; this leads to a simple but accurate theory for the surface free energy density of foam. A novel parameter based on the surface-volume mean bubble radius R32 is used to characterize foam polydispersity. The foam energy, total cell edge length, and average number of faces per cell all decrease with increasing polydispersity. Pentagonal faces are the most common in monodisperse foam but quadrilaterals take over in highly polydisperse structures.

  4. Orbital foamed material extruder

    NASA Technical Reports Server (NTRS)

    Tucker, Dennis S. (Inventor)

    2009-01-01

    This invention is a process for producing foamed material in space comprising the steps of: rotating the material to simulate the force of gravity; heating the rotating material until it is molten; extruding the rotating, molten material; injecting gas into the extruded, rotating, molten material to produce molten foamed material; allowing the molten foamed material to cool to below melting temperature to produce the foamed material. The surface of the extruded foam may be heated to above melting temperature and allowed to cool to below melting temperature. The extruded foam may also be cut to predetermined length. The starting material may be metal or glass. Heating may be accomplished by electrical heating elements or by solar heating.

  5. The science of foaming.

    PubMed

    Drenckhan, Wiebke; Saint-Jalmes, Arnaud

    2015-08-01

    The generation of liquid foams is at the heart of numerous natural, technical or scientific processes. Even though the subject of foam generation has a long-standing history, many recent progresses have been made in an attempt to elucidate the fundamental processes at play. We review the subject by providing an overview of the relevant key mechanisms of bubble generation within a coherent hydrodynamic context; and we discuss different foaming techniques which exploit these mechanisms. PMID:26056064

  6. High performance polymeric foams

    SciTech Connect

    Gargiulo, M.; Sorrentino, L.; Iannace, S.

    2008-08-28

    The aim of this work was to investigate the foamability of high-performance polymers (polyethersulfone, polyphenylsulfone, polyetherimide and polyethylenenaphtalate). Two different methods have been used to prepare the foam samples: high temperature expansion and two-stage batch process. The effects of processing parameters (saturation time and pressure, foaming temperature) on the densities and microcellular structures of these foams were analyzed by using scanning electron microscopy.

  7. Repairing Foam Insulation

    NASA Technical Reports Server (NTRS)

    Corbin, J.; Buras, D.

    1986-01-01

    Large holes in polyurethane foam insulation repaired reliably by simple method. Little skill needed to apply method, used for overhead repairs as well as for those in other orientations. Plug positioned in hole to be filled and held in place with mounting fixture. Fresh liquid foam injected through plug to bond it in place. As foam cures and expands, it displaces plug outward. Protrusion later removed.

  8. Thermosetting Fluoropolymer Foams

    NASA Technical Reports Server (NTRS)

    Lee, Sheng Yen

    1987-01-01

    New process makes fluoropolymer foams with controllable amounts of inert-gas fillings in foam cells. Thermosetting fluoropolymers do not require foaming additives leaving undesirable residues and do not have to be molded and sintered at temperatures of about 240 to 400 degree C. Consequently, better for use with electronic or other parts sensitive to high temperatures or residues. Uses include coatings, electrical insulation, and structural parts.

  9. Metal ion-containing epoxies

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St.clair, A. K.

    1982-01-01

    A variety of metallic and organometallic complexes to be used as potential additives for an epoxy used by the aerospace industry as a composite matrix resin were investigated. A total of 9 complexes were screened for compatibility and for their ability to accelerate or inhibit the cure of a highly crosslinkable epoxy resin. Methods for combining the metallic complexes with the resin were investigated, gel times recorded, and cure exotherms studied by differential scanning calorimetry. Glass transition temperatures of cured metal ion containing epoxy castings were determined by thermomechanical analysis. Thermal stabilities of the castings were determined by thermogravimetric analysis. Mechanical strength and stiffness of these doped epoxies were also measured.

  10. Optimization of HIPE Foams

    SciTech Connect

    Steckle, W.P. Jr.; Smith, M.E.; Sebring, R.J.; Nobile, A. Jr.

    2004-03-15

    High Internal Phase Emulsion (HIPE) polystyrene foams have been made at LANL for the past decade. It is a robust system that offers flexibility in tailoring density and the incorporation of halogens and metals. As target designs become more complex the demands placed on the foams are more stringent. Parts are machined from 30 mg/cm{sup 3} foams to thicknesses of 50 {mu}m. At three percent of full density these foams are to withstand extraction with ethanol to remove the wax utilized as a machining aid and not allow shrinkage or warpage. In order to accomplish this the formulation of the HIPE foam had to be modified. Recently some new processing issues have arisen. At low densities voids have become a problem. To determine a formulation that reduces void content and allows minimum shrinkage, experimental design was utilized. We also developed image analysis techniques that allow us to quantify the amount of voids in the system. These techniques also allow us to evaluate the surface finish of the foam. In order to machine these low density foams to the tolerance required with an optimum surface finish the foams are backfilled with Brij 78, an alcohol soluble wax. After the part is machined, the Brij is leached out. Recent batches of Brij have exhibited high shrinkage, which in turn affects the surface finish of the foam.

  11. Shape memory polymer foams

    NASA Astrophysics Data System (ADS)

    Santo, Loredana

    2016-02-01

    Recent advances in shape memory polymer (SMP) foam research are reviewed. The SMPs belong to a new class of smart polymers which can have interesting applications in microelectromechanical systems, actuators and biomedical devices. They can respond to specific external stimulus changing their configuration and then remember the original shape. In the form of foams, the shape memory behaviour can be enhanced because they generally have higher compressibility. Considering also the low weight, and recovery force, the SMP foams are expected to have great potential applications primarily in aerospace. This review highlights the recent progress in characterization, evaluation, and proposed applications of SMP foams mainly for aerospace applications.

  12. High Temperature Structural Foam

    NASA Technical Reports Server (NTRS)

    Weiser, Erik S.; Baillif, Faye F.; Grimsley, Brian W.; Marchello, Joseph M.

    1997-01-01

    The Aerospace Industry is experiencing growing demand for high performance polymer foam. The X-33 program needs structural foam insulation capable of retaining its strength over a wide range of environmental conditions. The High Speed Research Program has a need for low density core splice and potting materials. This paper reviews the state of the art in foam materials and describes experimental work to fabricate low density, high shear strength foam which can withstand temperatures from -220 C to 220 C. Commercially available polymer foams exhibit a wide range of physical properties. Some with densities as low as 0.066 g/cc are capable of co-curing at temperatures as high as 182 C. Rohacell foams can be resin transfer molded at temperatures up to 180 C. They have moduli of elasticity of 0.19 MPa, tensile strengths of 3.7 Mpa and compressive strengths of 3.6 MPa. The Rohacell foams cannot withstand liquid hydrogen temperatures, however Imi-Tech markets Solimide (trademark) foams which withstand temperatures from -250 C to 200 C, but they do not have the required structural integrity. The research activity at NASA Langley Research Center focuses on using chemical blowing agents to produce polyimide thermoplastic foams capable of meeting the above performance requirements. The combination of blowing agents that decompose at the minimum melt viscosity temperature together with plasticizers to lower the viscosity has been used to produce foams by both extrusion and oven heating. The foams produced exhibit good environmental stability while maintaining structural properties.

  13. Radiochemical ageing of epoxy coating for nuclear plants

    NASA Astrophysics Data System (ADS)

    Queiroz, D. P. R.; Fraïsse, F.; Fayolle, B.; Kuntz, M.; Verdu, J.

    2010-03-01

    The degradation of an epoxy-amine network exposed to gamma irradiation in oxygen atmosphere has been studied by using a variety of analytical methods, including infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and sol-gel analysis. Results show that the oxidation of epoxy systems grows with the irradiation dose. Hydroperoxides, which are species resulting from oxidation, were identified and quantified by DSC. As indicated by the sol-gel analysis, the mechanism of degradation of chain scission seems to be predominant over crosslinking. The modifications induced by irradiation reflect in a greater capacity of water absorption.

  14. Epoxy resin holograms

    NASA Astrophysics Data System (ADS)

    Ruiz-Limón, B.; Wetzel, G. B. J.; Olivares Pérez, A.; Ponce-Lee, E. L.; Ramos-Garcia, R.; Toxqui López, S.; Hernández-Garay, M. P.; Fuentes-Tapia, I.

    2006-02-01

    We observed that a commercial epoxy resin (Comex (R) is enable to record images by means of lithography techniques. We can generate a hologram using a digital image and a computer simulation program and transferred it on our resin by microlithography techniques to get a phase hologram and increase its efficiency. The exposition to the heat produce temperature gradients and the information in the mask is transferred to the material by the refraction index changes, thus the film is recorded. At the same time the hologram is cured.

  15. Chronicles of foam films.

    PubMed

    Gochev, G; Platikanov, D; Miller, R

    2016-07-01

    The history of the scientific research on foam films, traditionally known as soap films, dates back to as early as the late 17th century when Boyle and Hooke paid special attention to the colours of soap bubbles. Their inspiration was transferred to Newton, who began systematic study of the science of foam films. Over the next centuries, a number of scientists dealt with the open questions of the drainage, stability and thickness of foam films. The significant contributions of Plateau and Gibbs in the middle/late 19th century are particularly recognized. After the "colours" method of Newton, Reinold and Rücker as well as Johhonnot developed optical methods for measuring the thickness of the thinner "non-colour" films (first order black) that are still in use today. At the beginning of the 20th century, various aspects of the foam film science were elucidated by the works of Dewar and Perrin and later by Mysels. Undoubtedly, the introduction of the disjoining pressure by Derjaguin and the manifestation of the DLVO theory in describing the film stability are considered as milestones in the theoretical development of foam films. The study of foam films gained momentum with the introduction of the microscopic foam film methodology by Scheludko and Exerowa, which is widely used today. This historical perspective serves as a guide through the chronological development of knowledge on foam films achieved over several centuries. PMID:26361708

  16. Micromodel foam flow study

    SciTech Connect

    Chambers, K.T.; Radke, C.J.

    1990-10-01

    Foams are often utilized as part of enhanced oil recovery techniques. This report presents the results of a micromodel foam flow study. Micromodels are valuable tools in uncovering capillary phenomena responsible for lamellae generation and coalescence during foam flow in porous media. Among the mechanisms observed are snap-off, weeping-flow breakup, and lamella division and leave behind. Coalescence mechanisms include dynamic capillary-pressure-induced lamella drainage and gas diffusion. These phenomena are sensitive to the mode of injection, the local capillary environment, and the geometry of the pore structure. An important consideration in presenting a tractable model of foam flow behavior is the ability to identify the pore-level mechanisms having the greatest impact on foam texture. The predominant mechanisms will vary depending upon the application for foam as an enhanced oil recovery (EOR) fluid. Both simultaneous gas and surfactant injection and surfactant alternating with gas injection (SAG) have been used to create foam for mobility control in EOR projects. The model developed is based on simultaneous gas and surfactant injection during steady-state conditions into a Berea sandstone core. The lamellae generation and coalescence mechanisms included in this model are snap-off, lamella division, and dynamic capillary-pressure-induced lamella drainage. This simplified steady-state model serves as a foundation for developing more complete rate expressions and for extending the population balance to handle transient foam flow behavior. 70 refs., 30 figs.

  17. Evaluating foam heterogeneity

    NASA Technical Reports Server (NTRS)

    Liou, D. W.; Lee, W. M.

    1972-01-01

    New analytical tool is available to calculate the degree of foam heterogeneity based on the measurement of gas diffusivity values. Diffusion characteristics of plastic foam are described by a system of differential equations based on conventional diffusion theory. This approach saves research and computation time in studying mass or heat diffusion problems.

  18. Foamed Bulk Metallic Glass (Foam) Investigation

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This soldering iron has an evacuated copper capsule at the tip that contains a pellet of Bulk Metallic Glass (BMG) aboard the International Space Station (ISS). Prior to flight, researchers sealed a pellet of bulk metallic glass mixed with microscopic gas-generating particles into the copper ampoule under vacuum. Once heated in space, such as in this photograph, the particles generated gas and the BMG becomes a viscous liquid. The released gas made the sample foam within the capsule where each microscopic particle formed a gas-filled pore within the foam. The inset image shows the oxidation of the sample after several minutes of applying heat. Although hidden within the brass sleeve, the sample retained the foam shape when cooled, because the viscosity increased during cooling until it was solid.

  19. Interaction of water with epoxy.

    SciTech Connect

    Powers, Dana Auburn

    2009-07-01

    The chemistries of reactants, plasticizers, solvents and additives in an epoxy paint are discussed. Polyamide additives may play an important role in the absorption of molecular iodine by epoxy paints. It is recommended that the unsaturation of the polyamide additive in the epoxy cure be determined. Experimental studies of water absorption by epoxy resins are discussed. These studies show that absorption can disrupt hydrogen bonds among segments of the polymers and cause swelling of the polymer. The water absorption increases the diffusion coefficient of water within the polymer. Permanent damage to the polymer can result if water causes hydrolysis of ether linkages. Water desorption studies are recommended to ascertain how water absorption affects epoxy paint.

  20. Development and Mechanical Behavior of FML/Aluminium Foam Sandwiches

    NASA Astrophysics Data System (ADS)

    Baştürk, S. B.; Tanoğlu, M.

    2013-10-01

    In this study, the Fiber-Metal Laminates (FMLs) containing glass fiber reinforced polypropylene (GFPP) and aluminum (Al) sheet were consolidated with Al foam cores for preparing the sandwich panels. The aim of this article is the comparison of the flexural properties of FML/Al foam sandwich panels bonded with various surface modification approaches (silane treatment and combination of silane treatment with polypropylene (PP) based film addition). The FML/foam sandwich systems were fabricated by laminating the components in a mould at 200 °C under 1.5 MPa pressure. The energy absorbtion capacities and flexural mechanical properties of the prepared sandwich systems were evaluated by mechanical tests. Experiments were performed on samples of varying foam thicknesses (8, 20 and 30 mm). The bonding among the sandwich components were achieved by various surface modification techniques. The Al sheet/Al foam sandwiches were also consolidated by bonding the components with an epoxy adhesive to reveal the effect of GFPP on the flexural performance of the sandwich structures.

  1. Toughening of phenolic foam

    NASA Astrophysics Data System (ADS)

    Shen, Hongbin

    2003-06-01

    Phenolic foam has excellent FST performance with relatively low cost, and thus is an attractive material for many applications. However, it is extremely brittle and fragile, precluding it from load-bearing applications. In order to make it tougher and more viable for structural purposes, an effective approach has been proposed and investigated in this study. Composite phenolic foam with short fiber reinforcements resulted in significant improvement in mechanical performance while retaining FST properties comparable to conventional phenolic foam. For example, composite phenolic foam with aramid fibers exhibited a seven-fold increase in peel resistance together with a five-fold reduction in friability. In shear tests, aramid composite foam endured prolonged loading to high levels of strain, indicating the potential for use in structural applications. On the other hand, glass fiber-reinforced phenolic foam produced substantial improvement in the stiffness and strength relative to the unreinforced counterpart. In particular, the Young's modulus of the glass fiber composite foam was increased by as much as 100% relative to the plain phenolic foam in the foam rise direction. In addition, different mechanical behavior was observed for aramid and glass fiber-reinforced foams. In an attempt to understand the mechanical behavior of composite foam, a novel NDT technique, micro-CT, was used to acquire information on fiber length distribution (FLD) and fiber orientation distribution (FOD). Results from micro-CT measurements were compared with theoretical distribution models, achieving various degrees of agreement. Despite some limitations of current micro-CT technology, the realistic observation and measurement of cellular morphology and fiber distribution within composite foams portend future advances in modeling of reinforced polymer foam. To explain the discrepancy observed in shear stiffness between traditional shear test results and those by the short sandwich beam test, a

  2. Electrically conductive rigid polyurethane foam

    DOEpatents

    Neet, Thomas E.; Spieker, David A.

    1985-03-19

    A rigid, polyurethane foam comprises about 2-10 weight percent, based on the total foam weight, of a carbon black which is CONDUCTEX CC-40-220 or CONDUCTEX SC, whereby the rigid polyurethane foam is electrically conductive and has essentially the same mechanical properties as the same foam without carbon black added.

  3. Electrically conductive rigid polyurethane foam

    DOEpatents

    Neet, T.E.; Spieker, D.A.

    1983-12-08

    A rigid, moldable polyurethane foam comprises about 2 to 10 weight percent, based on the total foam weight, of a carbon black which is CONDUCTEX CC-40-220 or CONDUCTEX SC, whereby the rigid polyurethane foam is electrically conductive and has essentially the same mechanical properties as the same foam without carbon black added.

  4. Foam For Filtering

    NASA Technical Reports Server (NTRS)

    1978-01-01

    Like nature's honeycomb, foam is a structure of many-sided cells, apparently solid but actually only three percent material and 97 percent air. Foam is made by a heat-producing chemical reaction which expands a plastic material in a manner somewhat akin to the heat-induced rising of a loaf of bread. The resulting structure of interconnected cells is flexible yet strong and extremely versatile in applicati6n. Foam can, for example, be a sound absorber in one form, while in another it allows sound to pass through it. It can be a very soft powder puff material and at the same time a highly abrasive scrubber. A sampling of foam uses includes stereo speaker grilles, applying postage meter ink, filtering lawnmower carburetor air; deadening noise in trucks and tractors, applying cosmetics, releasing fabric softener and antistatic agents in home clothes dryers, painting, filtering factory heating and ventilating systems, shining shoes, polishing cars, sponge-mopping floors, acting as pre-operative surgical scrubbers-the list is virtually limitless. The process by which foam is made produces "windows," thin plastic membranes connecting the cell walls. Windowed foam is used in many applications but for certain others-filtering, for example-it is desirable to have a completely open network. Scott Paper Company's Foam Division, Chester, Pennsylvania, improved a patented method of "removing the windows," to create an open structure that affords special utility in filtering applications. NASA technology contributed to Scott's improvement.

  5. Unusually stable liquid foams.

    PubMed

    Rio, Emmanuelle; Drenckhan, Wiebke; Salonen, Anniina; Langevin, Dominique

    2014-03-01

    Obtaining stable liquid foams is an important issue in view of their numerous applications. In some of these, the liquid foam in itself is of interest, in others, the liquid foam acts as a precursor for the generation of solid foam. In this short review, we will make a survey of the existing results in the area. This will include foams stabilised by surfactants, proteins and particles. The origin of the stability is related to the slowing down of coarsening, drainage or coalescence, and eventually to their arrest. The three effects are frequently coupled and in many cases, they act simultaneously and enhance one another. Drainage can be arrested if the liquid of the foam either gels or solidifies. Coalescence is slowed down by gelified foam films, and it can be arrested if the films become very thick and/or rigid. These mechanisms are thus qualitatively easy to identify, but they are less easy to model in order to obtain quantitative predictions. The slowing down of coarsening requests either very thick or small films, and its arrest was observed in cases where the surface compression modulus was large. The detail of the mechanisms at play remains unclear. PMID:24342735

  6. Preparation and characterization of shape memory composite foams with interpenetrating polymer networks

    NASA Astrophysics Data System (ADS)

    Yao, Yongtao; Zhou, Tianyang; Yang, Cheng; Liu, Yanju; Leng, Jinsong

    2016-03-01

    The present study reports a feasible approach of fabricating shape memory composite foams with an interpenetrating polymer network (IPN) based on polyurethane (PU) and shape memory epoxy resin (SMER) via a simultaneous polymerization technique. The PU component is capable of constructing a foam structure and the SMER is grafted on the PU network to offer its shape memory property in the final IPN foams. A series of IPN foams without phase separation were produced due to good compatibility and a tight chemical interaction between PU and SMER components. The relationships of the geometry of the foam cell were investigated via varying compositions of PU and SMER. The physical property and shape memory property were also evaluated. The stimulus temperature of IPN shape memory composite foams, glass temperature (Tg), could be tunable by varying the constituents and Tg of PU and SMER. The mechanism of the shape memory effect of IPN foams has been proposed. The shape memory composite foam with IPN developed in this study has the potential to extend its application field.

  7. Low density microcellular foams

    DOEpatents

    Aubert, James H.; Clough, Roger L.; Curro, John G.; Quintana, Carlos A.; Russick, Edward M.; Shaw, Montgomery T.

    1987-01-01

    Low density, microporous polymer foams are provided by a process which comprises forming a solution of polymer and a suitable solvent followed by rapid cooling of the solution to form a phase-separated system and freeze the phase-separated system. The phase-separated system comprises a polymer phase and a solvent phase, each of which is substantially continuous within the other. The morphology of the polymer phase prior to and subsequent to freezing determine the morphology of the resultant foam. Both isotropic and anisotropic foams can be produced. If isotropic foams are produced, the polymer and solvent are tailored such that the solution spontaneously phase-separates prior to the point at which any component freezes. The morphology of the resultant polymer phase determines the morphology of the resultant foam and the morphology of the polymer phase is retained by cooling the system at a rate sufficient to freeze one or both components of the system before a change in morphology can occur. Anisotropic foams are produced by forming a solution of polymer and solvent that will not phase separate prior to freezing of one or both components of the solution. In such a process, the solvent typically freezes before phase separation occurs. The morphology of the resultant frozen two-phase system determines the morphology of the resultant foam. The process involves subjecting the solution to essentially one-dimensional cooling. Means for subjecting such a solvent to one-dimensional cooling are also provided. Foams having a density of less than 0.1 g/cc and a uniform cell size of less than 10 .mu.m and a volume such that the foams have a length greater than 1 cm are provided.

  8. Low density microcellular foams

    DOEpatents

    Aubert, J.H.; Clough, R.L.; Curro, J.G.; Quintana, C.A.; Russick, E.M.; Shaw, M.T.

    1985-10-02

    Low density, microporous polymer foams are provided by a process which comprises forming a solution of polymer and a suitable solvent followed by rapid cooling of the solution to form a phase-separated system and freeze the phase-separated system. The phase-separated system comprises a polymer phase and a solvent phase, each of which is substantially continuous within the other. The morphology of the polymer phase prior to and subsequent to freezing determine the morphology of the resultant foam. Both isotropic and anisotropic foams can be produced. If isotropic foams are produced, the polymer and solvent are tailored such that the solution spontaneously phase-separates prior to the point at which any component freezes. The morphology of the resultant polymer phase determines the morphology of the reusltant foam and the morphology of the polymer phase is retained by cooling the system at a rate sufficient to freeze one or both components of the system before a change in morphology can occur. Anisotropic foams are produced by forming a solution of polymer and solvent that will not phase separate prior to freezing of one or both components of the solution. In such a process, the solvent typically freezes before phase separation occurs. The morphology of the resultant frozen two-phase system determines the morphology of the resultant foam. The process involves subjecting the solution to essentially one-dimensional cooling. Foams having a density of less than 0.1 g/cc and a uniform cell size of less than 10 ..mu..m and a volume such that the foams have a length greater than 1 cm are provided.

  9. Imide modified epoxy matrix resins

    NASA Technical Reports Server (NTRS)

    Scola, D. A.; Pater, R. H.

    1981-01-01

    High char yield epoxy using novel bisimide amines (BIA's) as curing agents with a state of the art epoxy resin was developed. Stoichiometric quantities of the epoxy resin and the BIA's were studied to determine the cure cycle required for preparation of resin specimens. The bisimide cured epoxies were designated IME's (imide modified epoxy). The physical, thermal and mechanical properties of these novel resins were determined. The levels of moisture absorption exhibited by the bisimide amine cured expoxies (IME's) were considerably lower than the state of the art epoxies. The strain-to-failure of the control resin system was improved 25% by replacement of DDS with 6F-DDS. Each BIA containing resin exhibited twice the char yield of the control resin MY 720/DDS. Graphite fiber reinforced control (C) and IME resins were fabricated and characterized. Two of the composite systems showed superior properties compared to the other Celion 6000/IME composite systems and state of the art graphite epoxy systems. The two systems exhibited excellent wet shear and flexural strengths and moduli at 300 and 350 F.

  10. Foam encapsulated targets

    DOEpatents

    Nuckolls, John H.; Thiessen, Albert R.; Dahlbacka, Glen H.

    1983-01-01

    Foam encapsulated laser-fusion targets wherein a quantity of thermonuclear fuel is embedded in low density, microcellular foam which serves as an electron conduction channel for symmetrical implosion of the fuel by illumination of the target by one or more laser beams. The fuel, such as DT, is contained within a hollow shell constructed of glass, for example, with the foam having a cell size of preferably no greater than 2 .mu.m, a density of 0.065 to 0.6.times.10.sup.3 kg/m.sup.3, and external diameter of less than 200 .mu.m.

  11. The foaming of lavas

    NASA Technical Reports Server (NTRS)

    Okeefe, J. A.; Walton, W.

    1976-01-01

    Foaming is of great practical and theoretical significance for volcanic processes on the earth, the moon, and perhaps the meteorite parent bodies. The theory of foams agrees with steelmaking experience to indicate that their presence depends on the existence of solutes in the lavas which reduce the surface tension, and are not saturated. These solutes concentrate at the surface, and are called surfactants. The surfactant responsible for the formation of volcanic ash was not identified; it appears to be related to the oxygen partial pressure above the lava. This fact may explain why lunar and meteoritic melts are not observed to foam. Experimental studies are needed to clarify the process.

  12. Dry sand foam generator

    SciTech Connect

    Edgley, K.D.; Stromberg, J.L.

    1988-10-25

    A method of generating a foam containing particulate material for treating a subsurface earth formation penetrated by a well bore, the method comprising: (a) introducing a first stream of pressurized gas having dry particulate material entrained therein into a vessel, the particulate material flowing vertically downward into the vessel, at least in part due to the action of gravity; (b) introducing a second stream of liquid into the vessel; (c) varying the second stream into a self-impinging conical jet; (d) impinging the conical jet onto the first stream and thereby forming a foam containing particulate material; and (e) injecting such a foam into the well bore.

  13. Foamed energy cell

    SciTech Connect

    Brotz, G.R.

    1990-02-13

    This patent describes an electric current generating cell. It comprises: a container; an open-cellular foamed material held within the container; a coating on the interior of the cells of the foam of a semiconductor or other type photoelectric junction material; a first pole electrode interconnected to the coating, the pole extending out of the container; a fluid or gaseous activating material entered into the open cells in the foam adapted to interact therewith for the production of an electric current; and a second pole electrode in the container in contact with the activating material, the pole extending out of the container.

  14. Cells on foam and fiber

    SciTech Connect

    Clyde, R.

    1995-11-01

    Cells growing on high area foam and when a screen is put around the foam, it is made heavier so it can be fluidized. When foam is rotated in a half full RBC, drops are formed and mass transfer of oxygen to drops in much faster. Most fungi and some mammalian cells need oxygen. Corrugated fibers with holes in the valleys also produce drops. White rot fungus needs oxygen and it degrades many chlorine compounds, azo dyes, and TNT. Old cardboard boxes are readily available and when buried in soil, oxygen is entrapped. In a lake, the boxes expose high area. Fibers have high surface area for immobilizing cells and when the fibers are rotated, fast reactions occur, converting one chemical to another. Sugar has been fermented to alcohol in 10-15 minutes. Ethanol has high octane and does not need lead. Old cars and trucks still use lead and high levels have been found in the drinking water of several large cities. Bacteria on fibers can remove lead in a few seconds. When an RBC of plain fiber discs is rotated and a light shone in the top the light hits a thin moving film to degrade chlorine compounds. Microbes and light remove sulfur from oil. Calcium magnesium acetate is a non corrosive road deicer. Salt on roads causes millions of dollars damage to bridges and cars. An inexpensive reactor has been made for organization studies of mammalian and plant cells. A magnet is near the bottom but not touching and oxygen is put on the top where there is no seal that can leak.

  15. Dynamics of poroelastic foams

    NASA Astrophysics Data System (ADS)

    Forterre, Yoel; Sobac, Benjamin

    2010-11-01

    Soft poroelastic structures are widespread in biological tissues such as cartilaginous joints in bones, blood-filled placentae or plant organs. Here we investigate the dynamics of open elastic foams immersed in viscous fluids, as model soft poroelastic materials. The experiment consists in slowly compacting blocs of polyurethane solid foam embedded in silicon oil-tanks and studying their relaxation to equilibrium when the confining stress is suddenly released. Measurements of the local fluid pressure and foam velocity field are compared with a simple two-phase flow approach. For small initial compactions, the results show quantitative agreement with the classical diffusion theory of soil consolidation (Terzaghi, Biot). On the other hand, for large initial compactions, the dynamics exhibits long relaxation times and decompaction fronts, which are mainly controlled by the highly non-linear mechanical response of the foam. The analogy between this process and the evaporation of a polymer melt close to the glass transition will be briefly discussed.

  16. Rheology of aqueous foams

    NASA Astrophysics Data System (ADS)

    Dollet, Benjamin; Raufaste, Christophe

    2014-10-01

    Aqueous foams are suspensions of bubbles inside aqueous phases. Their multiphasic composition leads to a complex rheological behavior that is useful in numerous applications, from oil recovery to food/cosmetic processing. Their structure is very similar to the one of emulsions, so that both materials share common mechanical properties. In particular, the presence of surfactants at the gas-liquid interfaces leads to peculiar interfacial and dissipative properties. Foam rheology has been an active research topics and is already reported in several reviews, most of them covering rheometry measurements at the scale of the foam, coupled with interpretations at the local scale of bubbles or interfaces. In this review, we start following this approach, then we try to cover the multiscale features of aqueous foam flows, emphasizing regimes where intermediate length scales need to be taken into account or regimes fast enough regarding internal time scales so that the flow goes beyond the quasi-static limit. xml:lang="fr"

  17. Responsive foams for nanoparticle delivery.

    PubMed

    Tang, Christina; Xiao, Edward; Sinko, Patrick J; Szekely, Zoltan; Prud'homme, Robert K

    2015-09-01

    We have developed responsive foam systems for nanoparticle delivery. The foams are easy to make, stable at room temperature, and can be engineered to break in response to temperature or moisture. Temperature-responsive foams are based on the phase transition of long chain alcohols and could be produced using medical grade nitrous oxide as a propellant. These temperature-sensitive foams could be used for polyacrylic acid (PAA)-based nanoparticle delivery. We also discuss moisture-responsive foams made with soap pump dispensers. Polyethylene glycol (PEG)-based nanoparticles or PMMA latex nanoparticles were loaded into Tween 20 foams and the particle size was not affected by the foam formulation or foam break. Using biocompatible detergents, we anticipate this will be a versatile and simple approach to producing foams for nanoparticle delivery with many potential pharmaceutical and personal care applications. PMID:26091943

  18. Ocean foam generation and modeling

    NASA Technical Reports Server (NTRS)

    Porter, R. A.; Bechis, K. P.

    1976-01-01

    A laboratory investigation was conducted to determine the physical and microwave properties of ocean foam. Special foam generators were designed and fabricated, using porous glass sheets, known as glass frits, as the principal element. The glass frit was sealed into a water-tight vertical box, a few centimeters from the bottom. Compressed air, applied to the lower chamber, created ocean foam from sea water lying on the frit. Foam heights of 30 cm were readily achieved, with relatively low air pressures. Special photographic techniques and analytical procedures were employed to determine foam bubble size distributions. In addition, the percentage water content of ocean foam was determined with the aid of a particulate sampling procedure. A glass frit foam generator, with pore diameters in the range 70 - 100 micrometers, produced foam with bubble distributions very similar to those found on the surface of natural ocean foam patches.

  19. Ultralight metal foams

    PubMed Central

    Jiang, Bin; He, Chunnian; Zhao, Naiqin; Nash, Philip; Shi, Chunsheng; Wang, Zejun

    2015-01-01

    Ultralight (<10 mg/cm3) cellular materials are desirable for thermal insulation; battery electrodes; catalyst supports; and acoustic, vibration, or shock energy damping. However, most of these ultralight materials, especially ultralight metal foams, are fabricated using either expensive materials or complicated procedures, which greatly limit their large-scale production and practical applications. Here we report a simple and versatile method to obtain ultralight monolithic metal foams. These materials are fabricated with a low-cost polymeric template and the method is based on the traditional silver mirror reaction and electroless plating. We have produced ultralight monolithic metal foams, such as silver, nickel, cobalt, and copper via this method. The resultant ultralight monolithic metal foams have remarkably low densities down to 7.4 mg/cm3 or 99.9% porosity. The metal foams have a long flat stress-train curve in compression tests and the densification strain εD of the Ni/Ag foam with a porosity of 99.8% can reach 82%. The plateau stress σpl was measured and found to be in agreement with the value predicted by the cellular solids theory. PMID:26349002

  20. Rigid molecular foams

    SciTech Connect

    Steckle, W.P. Jr.; Mitchell, M.A.; Aspen, P.G.

    1998-12-31

    This is the final report of a three-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Organic analogues to inorganic zeolites would be a significant step forward in engineered porous materials and would provide advantages in range, selectivity, tailorability, and processing. Rigid molecular foams or {open_quotes}organic zeolites{close_quotes} would not be crystalline materials and could be tailored over a broader range of pore sizes and volumes. A novel process for preparing hypercrosslinked polymeric foams has been developed via a Friedel-Crafts polycondensation reaction. A series of rigid hypercrosslinked foams have been prepared using simple rigid polyaromatic hydrocarbons including benzene, biphenyl, m-terphenyl, diphenylmethane, and polystyrene, with dichloroxylene (DCX) as the pore size. After drying the foams are robust and rigid. Densities of the resulting foams can range from 0.15 g/cc to 0.75 g/cc. Nitrogen adsorption studies have shown that by judiciously selecting monomers and the crosslinking agent along with the level of crosslinking and the cure time of the resulting gel, the pore size, pore size distribution, and the total surface area of the foam can be tailored. Surface areas range from 160 to 1,200 m{sup 2}/g with pore sizes ranging from 6 {angstrom} to 2,000 {angstrom}.

  1. Aromatic Polyimide Foam

    NASA Technical Reports Server (NTRS)

    Weiser, Erik S. (Inventor); St.Clair, Terry L. (Inventor); Echigo, Yoshiaki (Inventor); Kaneshiro, Hisayasu (Inventor)

    2000-01-01

    A mechanically undensified aromatic polyimide foam is made from an aromatic polyimide precursor solid residuum and has the following combination of properties: a density according to ASTM D-3574A of about 0.5 pounds/cu.ft to about 20 pounds/cu.ft; a compression strength according to ASTM D-3574C of about 1.5 psi to about 1500 psi; and a limiting oxygen index according to ASTM D-2863 of about 35% oxygen to about 75% oxygen at atmospheric pressure. The aromatic polyimide foam has no appreciable solid inorganic contaminants which are residues of inorganic blowing agents. The aromatic polyimide which constitutes the aromatic polyimide foam has a glass transition temperature (Tg) by differential scanning calorimetry of about 235 C to about 400 C; and a thermal stability of 0 to about 1% weight loss at 204 C as determined by thermogravinietric analysis (TGA). The aromatic polyimide foam has utility as foam insulation and as structural foam, for example, for aeronautical, aerospace and maritime applications.

  2. Foam Optics and Mechanics

    NASA Technical Reports Server (NTRS)

    Durian, Douglas J.; Zimmerli, Gregory A.

    2002-01-01

    The Foam Optics and Mechanics (FOAM) project will exploit the microgravity environment to more accurately measure the rheological and optical characteristics of wet aqueous foams. Using both rheology and laser light scattering diagnostics, the goal is to quantify the unusual elastic character of foams in terms of their underlying microscopic structure and dynamics. Of particular interest is determining how the elastic character vanishes, i.e., how the foam 'melts' into a simple viscous liquid, as a function of both increasing liquid content and increasing shear strain rate. The unusual elastic character of foams will be quantified macroscopically by measurement of the shear stress as a function of shear strain rate and of time following a step strain. Such data will be analyzed in terms of a yield stress, shear moduli, and dynamical time scales. Microscopic information about bubble packing and rearrangement dynamics, from which the macroscopic non-Newtonian properties ultimately arise, will be obtained non-invasively by multiple-light scattering: diffuse transmission spectroscopy (DTS) and diffusing wave spectroscopy (DWS). Quantitative trends with materials parameters, most importantly average bubble size and liquid content, will be sought in order to elucidate the fundamental connection between the microscopic structure and dynamics and the macroscopic rheology.

  3. Ultralight metal foams.

    PubMed

    Jiang, Bin; He, Chunnian; Zhao, Naiqin; Nash, Philip; Shi, Chunsheng; Wang, Zejun

    2015-01-01

    Ultralight (<10 mg/cm3) cellular materials are desirable for thermal insulation; battery electrodes; catalyst supports; and acoustic, vibration, or shock energy damping. However, most of these ultralight materials, especially ultralight metal foams, are fabricated using either expensive materials or complicated procedures, which greatly limit their large-scale production and practical applications. Here we report a simple and versatile method to obtain ultralight monolithic metal foams. These materials are fabricated with a low-cost polymeric template and the method is based on the traditional silver mirror reaction and electroless plating. We have produced ultralight monolithic metal foams, such as silver, nickel, cobalt, and copper via this method. The resultant ultralight monolithic metal foams have remarkably low densities down to 7.4 mg/cm3 or 99.9% porosity. The metal foams have a long flat stress-train curve in compression tests and the densification strain εD of the Ni/Ag foam with a porosity of 99.8% can reach 82%. The plateau stress σpl was measured and found to be in agreement with the value predicted by the cellular solids theory. PMID:26349002

  4. Ultralight metal foams

    NASA Astrophysics Data System (ADS)

    Jiang, Bin; He, Chunnian; Zhao, Naiqin; Nash, Philip; Shi, Chunsheng; Wang, Zejun

    2015-09-01

    Ultralight (<10 mg/cm3) cellular materials are desirable for thermal insulation; battery electrodes; catalyst supports; and acoustic, vibration, or shock energy damping. However, most of these ultralight materials, especially ultralight metal foams, are fabricated using either expensive materials or complicated procedures, which greatly limit their large-scale production and practical applications. Here we report a simple and versatile method to obtain ultralight monolithic metal foams. These materials are fabricated with a low-cost polymeric template and the method is based on the traditional silver mirror reaction and electroless plating. We have produced ultralight monolithic metal foams, such as silver, nickel, cobalt, and copper via this method. The resultant ultralight monolithic metal foams have remarkably low densities down to 7.4 mg/cm3 or 99.9% porosity. The metal foams have a long flat stress-train curve in compression tests and the densification strain ɛD of the Ni/Ag foam with a porosity of 99.8% can reach 82%. The plateau stress σpl was measured and found to be in agreement with the value predicted by the cellular solids theory.

  5. 1H-nuclear magnetic resonance studies on the conformational changes related to the foaming properties of beta-lactoglobulin.

    PubMed

    Belloque, J; Smith, G M

    1998-10-01

    beta-Lactoglobulin (beta-LG) is a whey protein with foaming ability that can be used as a food ingredient. The structural changes that occur during foaming cannot be easily assessed. In combination with deuterium exchange, 1H-NMR allows new insight into the structural features of beta-LG during foaming. beta-Lactoglobulin was dissolved in D2O and forced to foam. During foaming, the amide protons of exposed residues were exchanged for deuterium atoms, which do not appear in the 1H-NMR spectrum. Protein in solutions that had produced unstable foams showed no exchange beyond that found in unfoamed controls, indicating that the structure had remained intact. Protein in solutions that had produced stable foams showed extensive exchange. Protons of both Trp19 and Met107 exchanged with deuterium, indicating that most of the interior had been exposed to solvent. Most of the beta-LG structure was recovered after collapse of the foam. In the early steps of foaming, apparently only random coil or other exposed regions are involved in foam stabilization. More vigorous shear stress forces induce further unfolding of the beta-strands. This unfolding is suggested to be a dynamic, reversible equilibrium between an open and closed conformation of beta-strands that allows not only for interaction of the protein with the air phase but also for some secondary structure to be retained and the original structure to be recovered. Freeze-dry foaming is also discussed. PMID:9812263

  6. Ambient cure polyimide foams. [thermal resistant foams

    NASA Technical Reports Server (NTRS)

    Sawko, P. M.; Riccitiello, S. R.; Hamermesh, C. L. (Inventor)

    1978-01-01

    Flame and temperature resistant polyimide foams are prepared by the reaction of an aromatic dianhydride, (pyromellitic dianhydride) with an aromatic polyisocyanate, (polymethylene polyphenylisocyanate), in the presence of an inorganic acid and furfuryl alcohol. Usable acids include dilute sulfuric acid, dilute nitric acid, hydrochloric acid, polyphosphoric acid, and phosphoric acid, with the latter being preferred. The dianhydride and the isocyanate in about equimolar proportions constitute about 50% of the reaction mixture, the rest being made up with the acid and the alcohol in a ratio of about 1:10. An exothermic reaction between the acid and the alcohol provides the heat necessary for the other components to polymerize without recourse to external heat sources. The mixture can be sprayed on any surface to form polymeric foam in locations where the application of heat is not practical or possible, for instance, between walls or on mine tunnel surfaces.

  7. Foaming characteristics of HFC refrigerants

    SciTech Connect

    Goswami, D.Y.; Shah, D.O.; Jotshi, C.K.; Bhagwat, S.; Leung, M.; Gregory, A.S.

    1997-06-01

    A detailed study was conducted at the University of Florida to experimentally determine the absorption and desorption rates of HFC and blended refrigerants in polyolester lubricant and to define the characteristics of the foam formed when the refrigerant leaves the refrigerant/lubricant mixture after being exposed to a pressure drop. The alternative refrigerants examined include HFC-32 (R-32), R-125, R-134a, and R-143a. Also examined were blended refrigerants R-404A, R407C, and R410A. These refrigerants were tested with two ISO 68 polyolesters (Witco SL68 and ICI RL 68H). To establish baseline results, refrigerants R-12 and R-22 were tested with mineral oils ISO32 (3GS) and ISO 68 (4GS).

  8. Rigid zeolite containing polyurethane foams

    DOEpatents

    Frost, Charles B.

    1985-01-01

    A closed cell rigid polyurethane foam has been prepared which contains up to about 60% by weight of molecular sieves capable of sorbing molecules with effective critical diameters of up to about 10 .ANG.. The molecular sieve component of the foam can be preloaded with catalysts or with reactive compounds that can be released upon activation of the foam to control and complete crosslinking after the foam is formed. The foam can also be loaded with water or other flame-retarding agents, after completion. Up to about 50% of the weight of the isocyanate component of the foam can be replaced by polyimide resin precursors for incorporation into the final polymeric network.

  9. Rigid zeolite containing polyurethane foams

    DOEpatents

    Frost, C.B.

    1984-05-18

    A closed cell rigid polyurethane foam has been prepared which contains up to about 60% by weight of molecular sieves capable of sorbing molecules with effective critical diameters of up to about 10 A. The molecular sieve component of the foam can be preloaded with catalysts or with reactive compounds that can be released upon activation of the foam to control and complete crosslinking after the foam is formed. The foam can also be loaded with water or other flame-retarding agents, after completion. Up to about 50% of the weight of the isocyanate component of the foam can be replaced by polyimide resin precursors for incorporation into the final polymeric network.

  10. Development, testing, and numerical modeling of a foam sandwich biocomposite

    NASA Astrophysics Data System (ADS)

    Chachra, Ricky

    This study develops a novel sandwich composite material using plant based materials for potential use in nonstructural building applications. The face sheets comprise woven hemp fabric and a sap based epoxy, while the core comprises castor oil based foam with waste rice hulls as reinforcement. Mechanical properties of the individual materials are tested in uniaxial compression and tension for the foam and hemp, respectively. The sandwich composite is tested in 3 point bending. Flexural results are compared to a finite element model developed in the commercial software Abaqus, and the validated model is then used to investigate alternate sandwich geometries. Sandwich model responses are compared to existing standards for nonstructural building panels, showing that the novel material is roughly half the strength of equally thick drywall. When space limitations are not an issue, a double thickness sandwich biocomposite is found to be a structurally acceptable replacement for standard gypsum drywall.

  11. Impacts on foam stabilised composite structures: Experimental and numerical study

    NASA Astrophysics Data System (ADS)

    Rivallant, S.; Ferrero, J. F.; Barrau, J. J.

    2003-09-01

    A dropweight tester is used to make low velocity tests on specific sandwich type structures. Sandwich are made of glass-epoxy skin and polyurethane foam core. The skins can be straight or little curved, and impact direction is the global skin direction. The aim of these tests is to study the initiation of rupture in such structures: local buckling of skin and foam core rupture. Experimental results are given. They show the evolution of buckling critical stress in the skin when impact velocity increases. The rupture mode in curved skin specimen is also studied: rupture is no more provoked by buckling. A numerical analysis is proposed to model the behaviour of the structure and the rupture initiation. Finally, a method is developed, in order to predict the propagation of skin debonding during impact: an element layer under the skin is damaged with a specific law to simulate debonding.

  12. Acoustic Radiation from Smart Foam for Various Foam Geometries

    NASA Astrophysics Data System (ADS)

    Shivakumar, Nishkala

    2011-10-01

    Smart foam is an emerging active-passive noise control technology with many applications. Smart foam consists of passive foam with an embedded curved piezoelectric (PZT) film. We experimented with three geometries of varying film curvatures and a constant cross-sectional area of 58 cm^2, constructed using melamine foam covered with 28 μm thick polyvinylidene fluoride (piezoelectric) films with Cu-Ni surface electrodes. An AC voltage provided by a signal generator and amplifier drives the smart foam. An omnidirectional microphone mounted at a distance 100mm from the foam surface measured the sound level (dB) and harmonic distortion generated by the smart foam. Experiments were repeated for voltages, 40V-140V, and frequencies, 300Hz-2000Hz. The result show that the sound level generated by the smart foams has a characteristic frequency response common to all geometries and a peak sound level between 900 to 1,100 Hz.

  13. Synthesis of polyoxometalate-loaded epoxy composites

    DOEpatents

    Anderson, Benjamin J

    2014-10-07

    The synthesis of a polyoxometalate-loaded epoxy uses a one-step cure by applying an external stimulus to release the acid from the polyoxometalate and thereby catalyze the cure reaction of the epoxy resin. Such polyoxometalate-loaded epoxy composites afford the cured epoxy unique properties imparted by the intrinsic properties of the polyoxometalate. For example, polyoxometalate-loaded epoxy composites can be used as corrosion resistant epoxy coatings, for encapsulation of electronics with improved dielectric properties, and for structural applications with improved mechanical properties.

  14. Fabrication of three-dimensional graphene foam with high electrical conductivity and large adsorption capability

    NASA Astrophysics Data System (ADS)

    Chen, Guiqiang; Liu, Yanxia; Liu, Fei; Zhang, Xiao

    2014-08-01

    A three-dimensional (3D), free-standing graphene foam was prepared by plasma-enhanced chemical vapor deposition on nickel-foam. The prepared graphene foam was found to consist of few-layered vertically-aligned graphene sheets with highly graphite structure. Owing to the 3D interconnected porous nanostructures, the graphene foam exhibited a high electrical conductivity of 125 S/cm and a large surface area of 625.4 cm2/g. For practical application, we prepared the graphene foam/epoxy composites showing a maximum conductivity of 196 S/m at 2.5 vol.% filler loading, and a rather low percolation threshold of 0.18 vol.%. Furthermore, the derived graphene oxide foam exhibited an excellent absorption capability (177.6 mg/g for As(V), 399.3 mg/g for Pb(II)) and recyclability (above 90% removal efficiency after five cycles) for the removal of heavy metal ions. The present study reveals that the multifunctional graphene foam may broaden the graphene-based materials for the applications in electrically conductive composites and environmental cleanup.

  15. Shock Hugoniot measurements in foam

    NASA Astrophysics Data System (ADS)

    Petel, O. E.; Ouellet, S.; Frost, D. L.; Higgins, A. J.

    2014-05-01

    The present study outlines a new approach to collecting shock Hugoniot data in foams using photonic Doppler velocimetry to perform mid-plane measurements of the foam deformation. Plate impact experiments were carried out to investigate wave propagation in a closed-cell polymeric foam and an open-cell aluminum foam. Dual-wave structures were observed in both materials with the leading precursor wave determined to be an elastic wave. The discussion of the results focuses on the nature of foam compression under high-rate loading, particularly the difference between the strain history in a foam undergoing uniform stress compaction and uniaxial strain compression. These results are discussed in reference to the current interpretations of Taylor-Hopkinson bar experiments on similar metallic foams. The importance of gas-filtration driven flows in the wave dynamics of open-cell foams is discussed in relation to the nature of the precursor waves.

  16. Relative toxicity of pyrolysis products of some polyurethane and polychloroprene foams

    NASA Technical Reports Server (NTRS)

    Hilado, C. J.; Slattengren, C. L.; Kourtides, D. A.; Parker, J. A.

    1977-01-01

    Results of toxicity screening tests on some polyurethane and polychloroprene flexible foams are presented. The test method involves the exposure of four Swiss albino male mice in a 4.2-liter hemispherical chamber to the pyrolysis effluents from 1 g of sample exposed to temperatures rising from 200 to 800 C at a rate of 40 C/min. Mortality and times to incapacitation and to death are recorded. Comparisons indicate that flexible polyurethane foams without fire retardant are more toxic than the corresponding foams containing fire retardant, and polychloroprene foams are least toxic.

  17. Foam Insulation for Cryogenic Flowlines

    NASA Technical Reports Server (NTRS)

    Sonju, T. R.; Carbone, R. L.; Oves, R. E.

    1985-01-01

    Welded stainless-steel vacuum jackets on cryogenic ducts replaced by plastic foam-insulation jackets that weigh 12 percent less. Foam insulation has 85 percent of insulating ability of stainless-steel jacketing enclosing vacuum of 10 microns of mercury. Foam insulation easier to install than vacuum jacket. Moreover, foam less sensitive to damage and requires minimal maintenance. Resists vibration and expected to have service life of at least 10 years.

  18. Low density metal hydride foams

    DOEpatents

    Maienschein, Jon L.; Barry, Patrick E.

    1991-01-01

    Disclosed is a low density foam having a porosity of from 0 to 98% and a density less than about 0.67 gm/cc, prepared by heating a mixture of powered lithium hydride and beryllium hydride in an inert atmosphere at a temperature ranging from about 455 to about 490 K for a period of time sufficient to cause foaming of said mixture, and cooling the foam thus produced. Also disclosed is the process of making the foam.

  19. Toxicity evaluation and hazard review for Rigid Foam

    SciTech Connect

    Archuleta, M.M.; Stocum, W.E.

    1994-02-01

    Rigid Foam is a chemical delay foam used to completely encapsulate an object or to block access to an area. Prior studies have indicated that the final foam product is essentially non-toxic. The purpose of this study was to evaluate and summarize the current chemical and toxicological data available on the components of Rigid Foam and to update the information available on the toxicity of the final Rigid Foam product. Since the possibility exists for a partial deployment of Rigid Foam where only one of the components is released, this study also examined the toxicity of its chemical constituents. Rigid Foam is composed of an {open_quotes}A{close_quotes} and {open_quotes}B{close_quotes} Component. The {open_quotes}A{close_quotes} component is primarily a polymeric isocyanate and the {open_quotes}B{close_quotes} component is a mixture of polyols. In addition to the primary constituents, dichlorodifluoromethane and trichlorofluoromethane are present as blowing agents along with catalysts and silicone surfactants necessary for foaming. The pre-deployed {open_quotes}A{close_quotes} and {open_quotes}B{close_quotes} components are stored in separate vessels and are brought together in static mixing nozzles for dispersal. The results of this evaluation indicate that a completely deployed Rigid Foam under normal conditions is essentially non-toxic as determined previously. However, in the event of a partial deployment or deployment of an individual component directly at an unprotected individual, the degree of hazard is increased due to the toxic and corrosive nature of the individual constituents. The health hazard would depend on the properties of the material to which the person was exposed.

  20. Foaming in stout beers

    NASA Astrophysics Data System (ADS)

    Lee, W. T.; Devereux, M. G.

    2011-10-01

    We review the differences between bubble formation in champagne and other carbonated drinks, and stout beers which contain a mixture of dissolved nitrogen and carbon dioxide. The presence of dissolved nitrogen in stout beers gives them several properties of interest to connoisseurs and physicists. These remarkable properties come at a price: stout beers do not foam spontaneously and special technology, such as the widgets used in cans, is needed to promote foaming. Nevertheless, the same mechanism, nucleation by gas pockets trapped in cellulose fibers, responsible for foaming in carbonated drinks is active in stout beers, but at an impractically slow rate. This gentle rate of bubble nucleation makes stout beers an excellent model system for investigating the nucleation of gas bubbles. The equipment needed is modest, putting such experiments within reach of undergraduate laboratories. We also consider the suggestion that a widget could be constructed by coating the inside of a beer can with cellulose fibers.

  1. Foams in porous media

    SciTech Connect

    Marsden, S.S.

    1986-07-01

    In 1978 a literature search on selective blocking of fluid flow in porous media was done by Professor S.S. Marsden and two of his graduate students, Tom Elson and Kern Huppy. This was presented as SUPRI Report No. TR-3 entitled ''Literature Preview of the Selected Blockage of Fluids in Thermal Recovery Projects.'' Since then a lot of research on foam in porous media has been done on the SUPRI project and a great deal of new information has appeared in the literature. Therefore we believed that a new, up-to-date search should be done on foam alone, one which would be helpful to our students and perhaps of interest to others. This is a chronological survey showing the development of foam flow, blockage and use in porous media, starting with laboratory studies and eventually getting into field tests and demonstrations. It is arbitrarily divided into five-year time periods. 81 refs.

  2. Spin Foam and Regge Calculus

    NASA Astrophysics Data System (ADS)

    Gionti, S. J. Gabriele

    2013-01-01

    Recent results in Local Regge Calculus are confronted with Spin Foam Formalism. Introducing Barrett-Crane Quantization in Local Regge Calculus makes it possible to associate a unique Spin jh with an hinge h, fulfilling one of the requirements of Spin Foam definition. It is shown that inter-twiner terms of Spin Foam can follow from the closure constraint in Local Regge Calculus.

  3. Ambient curing fire resistant foams

    NASA Technical Reports Server (NTRS)

    Hamermesh, C. L.; Hogenson, P. A.; Tung, C. Y.; Sawko, P. M.; Riccitiello, S. R.

    1979-01-01

    The feasibility of development of an ambient curing foam is described. The thermal stability and flame spread index of the foams were found to be comparable to those of the high-temperature cured polyimide foams by Monsanto two-foot tunnel test and NASA T-3 Fire test. Adaptation of the material to spray in place applications is described

  4. Surfactant monitoring by foam generation

    DOEpatents

    Mullen, Ken I.

    1997-01-01

    A device for monitoring the presence or absence of active surfactant or other surface active agents in a solution or flowing stream based on the formation of foam or bubbles is presented. The device detects the formation of foam with a light beam or conductivity measurement. The height or density of the foam can be correlated to the concentration of the active surfactant present.

  5. Comprehensive Shuttle Foam Debris Reduction Strategies

    NASA Technical Reports Server (NTRS)

    Semmes, Edmund B.

    2007-01-01

    The Columbia Accident Investigation Board (CAIB) was clear in its assessment of the loss of the Space Shuttle Columbia on February 3, 2003. Foam liberated from the External Tank (ET) impacting the brittle wing leading edge (WLE) of the orbiter causing the vehicle to disintegrate upon re-entry. Naturally, the CAB pointed out numerous issues affecting this exact outcome in hopes of correcting systems of systems failures any one of which might have altered the outcome. However, Discovery s recent return to flight (RTF) illustrates the primacy of erosion of foam and the risk of future undesirable outcomes. It is obvious that the original RTF focused approach to this problem was not equal to a comprehensive foam debris reduction activity consistent with the high national value of the Space Shuttle assets. The root cause is really very simple when looking at the spray-on foam insulation for the entire ET as part of the structure (e.g., actual stresses > materials allowable) rather than as some sort of sizehime limited ablator. This step is paramount to accepting the CAB recommendation of eliminating debris or in meeting any level of requirements due to the fundamental processes ensuring structural materials maintain their integrity. Significant effort has been expended to identify root cause of the foam debris In-Flight Anomaly (FA) of STS-114. Absent verifiable location specific data pre-launch (T-0) and in-flight, only a most probable cause can be identified. Indeed, the literature researched corroborates NASNTM-2004-2 13238 disturbing description of ill defined materials characterization, variable supplier constituents and foam processing irregularities. Also, foam is sensitive to age and the exposed environment making baseline comparisons difficult without event driven data. Conventional engineering processes account for such naturally occurring variability by always maintaining positive margins. Success in a negative margin range is not consistently achieved

  6. Multifunctional epoxy composites with natural Moroccan clays

    NASA Astrophysics Data System (ADS)

    Monsif, M.; Zerouale, A.; Kandri, N. Idrissi; Allali, F.; Sgarbossa, P.; Bartolozzi, A.; Tamburini, S.; Bertani, R.

    2016-05-01

    Two natural Moroccan clays, here firstly completely characterized, have been used as fillers without modification in epoxy composites. Mechanical properties resulted to be improved and a significant antibacterial activity is exhibited by the epoxy composite containing the C2 clay.

  7. Fiber-reinforced syntactic foams

    NASA Astrophysics Data System (ADS)

    Huang, Yi-Jen

    Long fibers are generally preferred for reinforcing foams for performance reasons. However, uniform dispersion is difficult to achieve because they must be mixed with liquid resin prior to foam expansion. New approaches aiming to overcome such problem have been developed at USC's Composites Center. Fiber-reinforced syntactic foams with long fibers (over 6 mm in length) manufactured at USC's Composites Center have achieved promising mechanical properties and demonstrated lower density relative to conventional composite foams. Fiber-reinforced syntactic foams were synthesized from thermosetting polymeric microspheres (amino and phenolic microspheres), as well as thermoplastic PVC heat expandable microspheres (HEMs). Carbon and/or aramid fibers were used to reinforce the syntactic foams. Basic mechanical properties, including shear, tensile, and compression, were measured in syntactic foams and fiber-reinforced syntactic foams. Microstructure and crack propagation behavior were investigated by scanning electron microscope and light microscopy. Failure mechanisms and reinforcing mechanisms of fiber-reinforced syntactic foams were also analyzed. As expected, additions of fiber reinforcements to foams enhanced both tensile and shear properties. However, only limited enhancement in compression properties was observed, and fiber reinforcement was of limited benefit in this regard. Therefore, a hybrid foam design was explored and evaluated in an attempt to enhance compression properties. HEMs were blended with glass microspheres to produce hybrid foams, and hybrid foams were subsequently reinforced with continuous aramid fibers to produce fiber-reinforced hybrid foams. Mechanical properties of these foams were evaluated. Findings indicated that the production of hybrid foams was an effective way to enhance the compressive properties of syntactic foams, while the addition of fiber reinforcements enhanced the shear and tensile performance of syntactic foams. Another approach

  8. Composite foam structures

    NASA Technical Reports Server (NTRS)

    Williams, Brian E. (Inventor); Brockmeyer, Jerry (Inventor); Tuffias, Robert H. (Inventor)

    2005-01-01

    A composite rigid foam structure that has a skin or coating on at least one of its surfaces. The skin is formed in situ by thermal spray techniques. The skin is bonded substantially throughout the surface of the porous substrate to the peripheries of the pores. The skin on the average does not penetrate the surface of the substrate by more than the depth of about 2 to 5 pores. Thus, thermal spraying the skin onto the rigid foam produces a composite that is tightly and uniformly bonded together without unduly increasing the weight of the composite structure. Both thermal conductivity and bonding are excellent.

  9. Long lasting decontamination foam

    DOEpatents

    Demmer, Ricky L.; Peterman, Dean R.; Tripp, Julia L.; Cooper, David C.; Wright, Karen E.

    2010-12-07

    Compositions and methods for decontaminating surfaces are disclosed. More specifically, compositions and methods for decontamination using a composition capable of generating a long lasting foam are disclosed. Compositions may include a surfactant and gelatin and have a pH of less than about 6. Such compositions may further include affinity-shifting chemicals. Methods may include decontaminating a contaminated surface with a composition or a foam that may include a surfactant and gelatin and have a pH of less than about 6.

  10. Space Time Foam

    NASA Astrophysics Data System (ADS)

    Garattini, Remo

    In the context of a model of space-time foam, made by N wormholes we discuss the possibility of having a foam formed by different configurations. An equivalence between Schwarzschild and Schwarzschild-Anti-de Sitter wormholes in terms of Casimir energy is shown. An argument to discriminate which configuration could represent a foamy vacuum coming from Schwarzschild black hole transition frequencies is used. The case of a positive cosmological constant is also discussed. Finally, a discussion involving charged wormholes leads to the conclusion that they cannot be used to represent a ground state of the foamy type.

  11. Measuring the Electrical Properties of Epoxies

    NASA Technical Reports Server (NTRS)

    Sergent, J. E.

    1982-01-01

    Two techniques rapidly determine low-frequency resistivity of conductive epoxies and high-frequency dielectric properties of insulating epoxies. Conductive epoxy is molded in channels in plastic block. Four-point ohmmeter is used to apply current and sense voltage; it reads out resistance. Because mold has precise and stable dimensions, it produces accurate consistent measurements.

  12. Convective Instabilities in Liquid Foams

    NASA Technical Reports Server (NTRS)

    Veretennikov, Igor; Glazier, James A.

    2004-01-01

    The main goal of this work is to better understand foam behavior both on the Earth and in microgravity conditions and to determine the relation between a foam's structure and wetness and its rheological properties. Our experiments focused on the effects of the bubble size distribution (BSD) on the foam behavior under gradual or stepwise in the liquid flow rate and on the onset of the convective instability. We were able to show experimentally, that the BSD affects foam rheology very strongly so any theory must take foam texture into account.

  13. Effects of environmental exposure on fiber/epoxy interfacial shear strength

    SciTech Connect

    Gaur, U.; Miller, B. )

    1990-08-01

    A microbond technique for direct determination of fiber/resin interfacial shear strength in composites (Miller et al., 1987) has been used to investigate the influence of environmental conditions on adhesive bonding in certain systems. The small dimensions involved in the method facilitate uniform exposure and short exposure times. Significant changes in both average shear strength and in shear strength distributions are observed on exposing aramid/epoxy and glass/epoxy microbond assemblies to steam or hot water. Shear strength drops to a plateau value in both cases, the reduction being more drastic with the glass fiber. Vacuum drying restores shear strength completely in aramid/epoxy microassemblies, even when the surface of the aramid fiber has been chemically modified, but there is only partial regeneration of bond strength with the glass/epoxy system. 15 refs.

  14. Effects of high energy radiation on the mechanical properties of epoxy/graphite fiber reinforced composites

    NASA Technical Reports Server (NTRS)

    Fornes, R. E.; Gilbert, R. D.; Memory, J. D.

    1986-01-01

    The epoxy resin system formed by tetraglycidyl 4,4'-diamino diphenyl methane (TGDDM) and 4,4'-diamino diphenyl sulfone (DDS) was characterized by dynamic mechanical analysis and differential scanning calorimetry. Dynamic mechanical properties of graphite fiber epoxy composite specimens formulated with two different adhesive systems (NARMCO 5208, NARMCO 5209) were determined. The specimens were exposed to varying dose levels of ionizing radiation (0.5 MeV electrons) with a maximum absorbed dose of 10,000 Mrads. Following irradiation, property measurements were made to assess the influence of radiation on the epoxy and composite specimens. The results established that ionizing radiation has a limited effect on the properties of epoxy and composite specimens.

  15. Cryogenic Moisture Uptake in Foam Insulation for Space Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Fesmire, James E.; ScholtensCoffman, Brekke E.; Sass, Jared P.; Williams, Martha K.; Smith, Trent M.; Meneghelli, Barrry J.

    2008-01-01

    Rigid polyurethane foams and rigid polyisocyanurate foams (spray-on foam insulation), like those flown on Shuttle, Delta IV, and will be flown on Ares-I and Ares-V, can gain an extraordinary amount of water when under cryogenic conditions for several hours. These foams, when exposed for eight hours to launch pad environments on one side and cryogenic temperature on the other, increase their weight from 35 to 80 percent depending on the duration of weathering or aging. This effect translates into several thousand pounds of additional weight for space vehicles at lift-off. A new cryogenic moisture uptake apparatus was designed to determine the amount of water/ice taken into the specimen under actual-use propellant loading conditions. This experimental study included the measurement of the amount of moisture uptake within different foam materials. Results of testing using both aged specimens and weathered specimens are presented. To better understand cryogenic foam insulation performance, cryogenic moisture testing is shown to be essential. The implications for future launch vehicle thermal protection system design and flight performance are discussed.

  16. Foams stabilized with solid particles carrying stimuli-responsive polymer hairs.

    PubMed

    Nakayama, S; Hamasaki, S; Ueno, K; Mochizuki, M; Yusa, S; Nakamura, Y; Fujii, S

    2016-05-25

    Submicrometer-sized polystyrene (PS) particles carrying stimuli-responsive poly[2-(diethylamino)ethyl methacrylate] (PDEA) hairs with degrees of polymerization of 30, 60 and 90 were synthesized by dispersion polymerization and used as a particulate foam stabilizer. The effects of the composition of these PDEA-PS particles and foam formation conditions on foamability, foam stability and foam microstructures were extensively investigated. The hairy particles were found to work as an effective stabilizer of aqueous foams in basic media, in which the PDEA hairs are not protonated and thus the particle surfaces exhibit suitable wettability at the air-water interface. In contrast, little to no foam or unstable foams were formed in acidic aqueous media, in which the hairs are protonated and are therefore water soluble. Particles carrying longer hairs resulted in greater foamability and more highly stabilized foams that were capable of persisting for more than one month. Foams were found to form in a narrower pH range when using PS particles with longer hairs, due to both entropic and image charge effects. Data obtained from the touch mixer mixing method showed that both foamability and foam stability increased with increases in the concentration of polymer particles up to 10 wt%, because higher concentrations allowed greater air-water interfacial areas to be stabilized. Conversely, only minimal foam was obtained at and above 15 wt% because of the high viscosity of the resulting aqueous particle dispersion. Trials using the homogenizer mixing method showed that foam with a cream-like texture could be formed even at 40 wt% particle concentration as a result of the improved mixing efficiency. Defoamation could be induced by exposing the foams to HCl vapor. Exposure to acidic vapor led to in situ protonation of the 2-(diethylamino)ethyl methacrylate residues, rendering the PDEA hairs hydrophilic and water soluble, and desorption of the PDEA-PS particles from the air

  17. Method of making thermally removable epoxies

    DOEpatents

    Loy, Douglas A.; Wheeler, David R.; Russick, Edward M.; McElhanon, James R.; Saunders, Randall S.

    2002-01-01

    A method of making a thermally-removable epoxy by mixing a bis(maleimide) compound to a monomeric furan compound containing an oxirane group to form a di-epoxy mixture and then adding a curing agent at temperatures from approximately room temperature to less than approximately 90.degree. C. to form a thermally-removable epoxy. The thermally-removable epoxy can be easily removed within approximately an hour by heating to temperatures greater than approximately 90.degree. C. in a polar solvent. The epoxy material can be used in protecting electronic components that may require subsequent removal of the solid material for component repair, modification or quality control.

  18. Epoxy Grout With Silica Thickener

    NASA Technical Reports Server (NTRS)

    Mcclung, C. E.

    1984-01-01

    Grout cures quickly, even in presence of hydraulic oil. Grout is mixture of aggregate particles, finely-divided silica, epoxy resin, and triethylenetetramine curing agent, with mixture containing about 85 percent silica and aggregate particle sand 15 percent resin and curing agent. Silica is thickening agent and keeps grout from sagging.

  19. Fire-retardant epoxy polymers

    NASA Technical Reports Server (NTRS)

    Akawie, R. I.; Bilow, N.; Giants, T. W.

    1978-01-01

    Phosphorus atoms in molecular structure of epoxies make them fire-retardant without degrading their adhesive strength. Moreover, polymers are transparent, unlike compounds that contain arsenic or other inorganics. They have been used to bond polyvinylfluoride and polyether sulfone films onto polyimide glass laminates.

  20. Pyrolysis of epoxies used for thermal-battery headers

    SciTech Connect

    Guidotti, R.A.; Thornberg, S.M.; Campbell-Domme, B.

    1995-08-01

    Thermally activated batteries use an epoxy for encapsulation of the electrical feedthroughs in the header of the battery. When the thermal battery is thermally abused, the encapsulant can pyrolyze and generate large internal pressures. This causes the battery to vent in extreme cases. The nature of these gases has never been adequately documented. Therefore, a study was undertaken to address this deficiency. The pyrolysis of various encapsulants that have been used, or are being considered for use, in thermally activated batteries was studied over a temperature range of 155 to 455 C. The composition of the pyrolysis decomposition products was determined by gas chromatography/mass spectrometry (GS/MS). This determination is helpful in assessing the potential environmental and health effect for personnel exposed to such gases. In addition, the thermal stability of the various epoxies was measured by thermogravimetric analysis (TGA).

  1. Milestone 5 test report. Task 5, subtask 5.2: Tile to foam strength tests

    NASA Technical Reports Server (NTRS)

    Greenberg, H. S.

    1994-01-01

    This report summarizes work that has been performed to date on the strength of a cryotank insulation system using Rohacell foam and TUFI-coated AETB-12 ceramic tiles directly bonded to a simulated graphite-epoxy tank wall. Testing utilized a custom specimen design which consists of a long tensile specimen with eccentric loading to induce curvature similar to the curvature expected due to 'pillowing' of the tank when pressurized. A finite element model was constructed to predict the specific element strains in the test article, and to assist with design of the test specimen to meet the specific goals of curvature and laminate strain. The results indicate that the heat treated 3.25-pcf density Rohacell foam does not provide sufficient strength for the induced stresses due to curvature and stress concentration at the RTV bondline to the TUFI tile. The test was repeated using higher density non-heat treated Rohacell foam (6.9 pcf) without foam failure. The finite element model was shown to predict specimen behavior, and validation of the model was successful. It is pertinent to mention that the analyses described herein accurately predicted the failure of the heat treated foams and based on this analysis method it is expected that the untreated 3.25 pcf Rohacell foam will be successful.

  2. Milestone 5 test report. Task 5, subtask 5.2: Tile to foam strength tests

    NASA Astrophysics Data System (ADS)

    Greenberg, H. S.

    1994-12-01

    This report summarizes work that has been performed to date on the strength of a cryotank insulation system using Rohacell foam and TUFI-coated AETB-12 ceramic tiles directly bonded to a simulated graphite-epoxy tank wall. Testing utilized a custom specimen design which consists of a long tensile specimen with eccentric loading to induce curvature similar to the curvature expected due to 'pillowing' of the tank when pressurized. A finite element model was constructed to predict the specific element strains in the test article, and to assist with design of the test specimen to meet the specific goals of curvature and laminate strain. The results indicate that the heat treated 3.25-pcf density Rohacell foam does not provide sufficient strength for the induced stresses due to curvature and stress concentration at the RTV bondline to the TUFI tile. The test was repeated using higher density non-heat treated Rohacell foam (6.9 pcf) without foam failure. The finite element model was shown to predict specimen behavior, and validation of the model was successful. It is pertinent to mention that the analyses described herein accurately predicted the failure of the heat treated foams and based on this analysis method it is expected that the untreated 3.25 pcf Rohacell foam will be successful.

  3. RADIATION EFFECTS ON EPOXY/CARBON FIBER COMPOSITE

    SciTech Connect

    Hoffman, E; Eric Skidmore, E

    2008-12-12

    The Department of Energy Savannah River Site vitrifies nuclear waste incident to defense programs through its Defense Waste Processing Facility (DWPF). The piping in the DWPF seal pot jumper configuration must withstand the stresses during an unlikely but potential deflagration event, and maintain its safety function for a 20-year service life. Carbon fiber-reinforced epoxy composites (CFR) were proposed for protection and reinforcement of piping during such an event. The proposed CFR materials have been ASME-approved (Section XI, Code Case N-589-1) for post-construction maintenance and is DOT-compliant per 49CFR 192 and 195. The proposed carbon fiber/epoxy composite reinforcement system was originally developed for pipeline rehabilitation and post-construction maintenance in petrochemical, refineries, DOT applications and other industries. The effects of ionizing radiation on polymers and organic materials have been studied for many years. The majority of available data are based on traditional exposures to gamma irradiation at high dose rates ({approx}10,000 Gy/hr) allowing high total dose within reasonable test periods and general comparison of different materials exposed at such conditions. However, studies in recent years have shown that degradation of many polymers are sensitive to dose rate, with more severe degradation often observed at similar or even lower total doses when exposed to lower dose rates. This behavior has been primarily attributed to diffusion-limited oxidation which is minimized during very high dose rate exposures. Most test standards for accelerated aging and nuclear qualification of components acknowledge these limitations. The results of testing to determine the radiation resistance and microstructural effects of gamma irradiation exposure on a bisphenol-A based epoxy matrix composite reinforced with carbon fibers are presented. This work provides a foundation for a more extensive evaluation of dose rate effects on advanced epoxy

  4. Foam injection molding of thermoplastic elastomers: Blowing agents, foaming process and characterization of structural foams

    NASA Astrophysics Data System (ADS)

    Ries, S.; Spoerrer, A.; Altstaedt, V.

    2014-05-01

    Polymer foams play an important role caused by the steadily increasing demand to light weight design. In case of soft polymers, like thermoplastic elastomers (TPE), the haptic feeling of the surface is affected by the inner foam structure. Foam injection molding of TPEs leads to so called structural foam, consisting of two compact skin layers and a cellular core. The properties of soft structural foams like soft-touch, elastic and plastic behavior are affected by the resulting foam structure, e.g. thickness of the compact skins and the foam core or density. This inner structure can considerably be influenced by different processing parameters and the chosen blowing agent. This paper is focused on the selection and characterization of suitable blowing agents for foam injection molding of a TPE-blend. The aim was a high density reduction and a decent inner structure. Therefore DSC and TGA measurements were performed on different blowing agents to find out which one is appropriate for the used TPE. Moreover a new analyzing method for the description of processing characteristics by temperature dependent expansion measurements was developed. After choosing suitable blowing agents structural foams were molded with different types of blowing agents and combinations and with the breathing mold technology in order to get lower densities. The foam structure was analyzed to show the influence of the different blowing agents and combinations. Finally compression tests were performed to estimate the influence of the used blowing agent and the density reduction on the compression modulus.

  5. Metal Foam Shields

    NASA Technical Reports Server (NTRS)

    Christiansen, Eric L.

    2006-01-01

    This paper compares the ballistic performance of metallic foam sandwich structures with honeycomb structures. Honeycomb sandwich structures, consisting of metallic or composite facesheets and honeycomb cores, are often used in spacecraft construction due to their light-weight and structural stiffness. Honeycomb panels, however, are considered rather poor candidates for protection from micrometeoroid orbital debris (MMOD) particles because the honeycomb channels the debris cloud from MMOD impacts on outer facesheet causing a concentrated load on the second facesheet. Sandwich structures with light-weight, open-cell metallic cores and metal or composite facesheets provide improved MMOD protection because channeling does not occur and because the core is more effective at disrupting hypervelocity impacts then honeycomb. This paper describes hypervelocity impact tests on metallic foam sandwich structures (aluminum and titanium) with metallic facesheets, compare them to equivalent mass and thickness honeycomb panels, based on the results of hypervelocity impact tests.

  6. Development of nonflammable cellulosic foams

    NASA Technical Reports Server (NTRS)

    Luttinger, M.

    1972-01-01

    The development of a moldable cellulosic foam for use in Skylab instrument storage cushions is considered. Requirements include density of 10 lb cu ft or less, minimal friability with normal handling, and nonflammability in an atmosphere of 70 percent oxygen and 30 percent nitrogen at 6.2 psia. A study of halogenated foam components was made, including more highly chlorinated binders, halogen-containing additives, and halogenation of the cellulose. The immediate objective was to reduce the density of the foam through reduction in inorganic phosphate without sacrificing flame-retarding properties of the foams. The use of frothing techniques was investigated, with particular emphasis on a urea-formaldehyde foam. Halogen-containing flame retardants were deemphasized in favor of inorganic salts and the preparation of phosphate and sulphate esters of cellulose. Utilization of foam products for civilian applications was also considered.

  7. Foam and gel decontamination techniques

    SciTech Connect

    McGlynn, J.F.; Rankin, W.N.

    1989-01-01

    The Savannah River Site is investigating decontamination technology to improve current decontamination techniques, and thereby reduce radiation exposure to plant personnel, reduce uptake of radioactive material, and improve safety during decontamination and decommissioning activities. When decontamination chemicals are applied as foam and gels, the contact time and cleaning ability of the chemical increases. Foam and gel applicators apply foam or gel that adheres to the surface being decontaminated for periods ranging from fifteen minutes (foam) to infinite contact (gel). This equipment was started up in a cold environment. The desired foam and gel consistency was achieved, operators were trained in its proper maintenance and operation, and the foam and gel were applied to walls, ceilings, and hard to reach surfaces. 17 figs.

  8. Shock Hugoniot Measurements in Foam

    NASA Astrophysics Data System (ADS)

    Petel, Oren; Ouellet, Simon; Frost, David; Higgins, Andrew

    2013-06-01

    Foams are found in a variety of protective equipment, including those used in applications involving high-speed impact and blast waves. Despite their exposure to shock wave loadings, there is a considerable lack of shock Hugoniot data for these materials. Typical characterizations of foams have involved the use of split-Hopkinson pressure bars or quasi-static compression machines to determine the stress-strain relationship in the foams. As such, the elastic-plastic response of foam at intermediate pressure ranges continues to be a source of confusion. In the present study, Photonic Doppler Velocimetry is used to measure the shock Hugoniot of a foam for a comparison to its quasi-static compression curves. The deviation of these two curves will be discussed and compared to common plasticity models used to describe dynamic foam behaviour in the literature.

  9. Pourable Foam Insulation

    NASA Technical Reports Server (NTRS)

    Harvey, James A.; Butler, John M.; Chartoff, Richard P.

    1989-01-01

    Report describes search for polyisocyanurate/polyurethane foam insulation with superior characteristics. Discusses chemistry of current formulations. Tests of formulations, of individual ingredients and or alternative new formulations described. Search revealed commercially available formulations exhibiting increased thermal stability at temperatures up to 600 degree C, pours readily before curing, presents good appearance after curing, and remains securely bonded to aluminum at cryogenic temperatures. Total of 42 different formulations investigated, 10 found to meet requirements.

  10. Mechanical Characterization of Composites and Foams for Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Veazie, D. R.; Glinsey, C.; Webb, M. M.; Norman, M.; Meador, Michael A. (Technical Monitor)

    2000-01-01

    Experimental studies to investigate the mechanical properties of ultra-lightweight polyimide foams for space applications, compression after impact (CAI) properties for low velocity impact of sandwich composites, and aspen fiber/polypropylene composites containing an interface adhesive additive, Maleic Anhydride Grafted Polypropylene (MAPP), were performed at Clark Atlanta University. Tensile, compression, flexural, and shear modulus tests were performed on TEEK foams categorized by their densities and relative cost according to ASTM specifications. Results showed that the mechanical properties of the foams increased as a function of higher price and increasing density. The CAI properties of Nomex/phenolic honeycomb core, fiberglass/epoxy facesheet sandwich composites for two damage arrangements were compared using different levels of impact energy ranging from 0 - 452 Joules. Impact on the thin side showed slightly more retention of CAI strength at low impact levels, whereas higher residual compressive strength was observed from impact on the thick side at higher impact levels. The aspen fiber/polypropylene composites studied are composed of various percentages (by weight) of aspen fiber and polypropylene ranging from 30%-60% and 40%-100%, respectively. Results showed that the MAPP increases tensile and flexural strength, while having no significant influence on tensile and flexural modulus.

  11. Complications of foam sclerotherapy.

    PubMed

    Cavezzi, A; Parsi, K

    2012-03-01

    Foam sclerotherapy may result in drug and/or gas-related complications of a generalized or localized nature. Significant complications include anaphylactic/anaphylactoid reactions (very rare), deep vein thrombosis (1-3%), stroke (0.01%), superficial venous thrombosis (4.4%), tissue necrosis (variable frequency), oedema (0.5%) and nerve damage (0.2%). Cosmetic complications include telangiectatic matting (15-24%) and pigmentation (10-30%). Patent foramen ovale and other cardio-pulmonary right-to-left shunts seem to play a role in the systemic gas-related complications. In conclusion, foam sclerotherapy is characterized by an overall high degree of safety, though special attention should be given to the embolic and thrombotic complications. Good technique, adequate imaging, general precautions and compliance with post-treatment instructions may help avoid some of the adverse events and an appropriate early intervention may minimize possible sequelae. Higher volumes of sclerosant foam have been attributed to local and distant thrombotic complications and should be avoided. PMID:22312067

  12. Polyimide Foams Offer Superior Insulation

    NASA Technical Reports Server (NTRS)

    2012-01-01

    At Langley Research Center, Erik Weiser and his colleagues in the Advanced Materials and Processing Branch were working with a new substance for fabricating composites for use in supersonic aircraft. The team, however, was experiencing some frustration. Every time they tried to create a solid composite from the polyimide (an advanced polymer) material, it bubbled and foamed. It seemed like the team had reached a dead end in their research - until they had another idea. "We said, This isn t going to work for composites, but maybe we could make a foam out of it," Weiser says. "That was kind of our eureka moment, to see if we could go in a whole other direction. And it worked." Weiser and his colleagues invented a new kind of polyimide foam insulation they named TEEK. The innovation displayed a host of advantages over existing insulation options. Compared to other commercial foams, Weiser explains, polyimide foams perform well across a broad range of temperatures, noting that the NASA TEEK foams provide effective structural insulation up to 600 F and down to cryogenic temperatures. The foam does not burn or off-gas toxic fumes, and even at -423 F - the temperature of liquid hydrogen - the material stays flexible. The inventors could produce the TEEK foam at a range of densities, from 0.5 pounds per cubic foot up to 20 pounds per cubic foot, making the foam ideal for a range of applications, including as insulation for reusable launch vehicles and for cryogenic tanks and lines. They also developed a unique, friable balloon format for manufacturing the foam, producing it as hollow microspheres that allowed the foam to be molded and then cured into any desired shape - perfect for insulating pipes of different sizes and configurations. The team s originally unplanned invention won an "R&D 100" award, and a later form of the foam, called LaRC FPF-44 (Spinoff 2009), was named "NASA Invention of the Year" in 2007.

  13. Cryogenic foam insulation: Abstracted publications

    NASA Technical Reports Server (NTRS)

    Williamson, F. R.

    1977-01-01

    A group of documents were chosen and abstracted which contain information on the properties of foam materials and on the use of foams as thermal insulation at cryogenic temperatures. The properties include thermal properties, mechanical properties, and compatibility properties with oxygen and other cryogenic fluids. Uses of foams include applications as thermal insulation for spacecraft propellant tanks, and for liquefied natural gas storage tanks and pipelines.

  14. Materials for foam type insulation

    NASA Technical Reports Server (NTRS)

    Hill, W. E.

    1971-01-01

    An internal foam fabrication is one of the concepts being considered for cryogenic insulation on the hydrogen tanks of the shuttle vehicle. The three-dimensional polyurethane used on the S-4 B tanks failed to meet the higher temperature requirements of the shuttle vehicle, however, and other foams under consideration include polyisocyanurates, polyphenylene oxides, polyimides, and polybenzimidazoles. Improved adhesive systems for attaching the foams to the interior tank wall are under study.

  15. Preparation of conductive polypyrrole/polyurethane foams and their application as chemical sensors

    NASA Astrophysics Data System (ADS)

    Wang, Yanbing

    Electrically conductive polypyrrole/polyurethane (PPy/PU) composite foams were prepared by first impregnating the PU foams with iodine, and then exposing the iodine-loaded PU foams to pyrrole vapor, which resulted in the in situ oxidative polymerization of pyrrole monomer by iodine oxidant. Iodine sorption by polyurethane (PU) and melamine-formaldehyde (MF) foams was studied using both iodine sublimation and iodine solutions with hexanes and toluene. In the sublimation process, the diffusion kinetics was investigated and the interaction between iodine and PU foams was characterized by DSC, TGA, Raman spectroscopy and electrical conductivity measurements. In the solution process, the equilibrium absorption followed the distribution law and the distribution coefficients varied depending on the solvent used. MF foam achieved no iodine absorption in both processes which can be attributed to the lack of charge-transfer interactions. The kinetics, equilibrium and mechanism of the in situ polymerization of pyrrole by iodine in a PU foam was investigated and discussed. The dopant for the PPy was primarily I3-, which formed a charge-transfer complex (PPy-I2) with the amine groups of the PPy. The conductivity of the composite foams was measured and several factors affecting the conductivity were analyzed. The chemical structure, morphology, mechanical properties and thermal stability of the composite foams, and the relationships between these factors were characterized. The PPy/PU composite foams were investigated as sensors for various volatile chemicals, including some chemical warfare simulants. High sensitivity has been demonstrated for organic amine compounds, as well as two mustard agent simulants. The quasireversibility and time scale of the resistance response was qualitatively explained based on the mass uptake characteristic of amine by the composite foam. Humidity also demonstrated its influence on the resistance of the foam sensor in a completely reversible

  16. Evaluation of experimental epoxy monomers

    NASA Technical Reports Server (NTRS)

    Hodges, W. T.; St.clair, T. L.; Pratt, J. R.; Ficklin, R.

    1985-01-01

    Future generation aircraft need higher performance polymer matrices to fully achieve the weight savings possible with composite materials. New resins are being formulated in an effort to understand basic polymer behavior and to develop improved resins. Some polymer/curing agent combinations that could be useful are difficult to process. In the area of epoxies, a major problem is that some components have physical properties which make them difficult to utilize as matrix resins. A previous study showed that the use of ultrasonic energy can be advantageous in the mixing of curing agents into a standard epoxy resin, such as MY 720 (Ciba-Geigy designation). This work is expanded to include three novel epoxides.

  17. Imide modified epoxy matrix resins

    NASA Technical Reports Server (NTRS)

    Scola, D. A.

    1982-01-01

    Results of a program designed to develop tough imide modified epoxy (IME) resins cured by bisimide amine (BIA) hardeners are presented. State of the art epoxy resin, MY720, was used. Three aromatic bisimide amines and one aromatic aliphatic BIA were evaluated. BIA's derived from 6F anhydride (3,3 prime 4,4 prime-(hexafluoro isopropyl idene) bis (phthalic anhydride) and diamines, 3,3 prime-diam nodiphenyl sulfone (3,3 prime-DDS), 4,4 prime-diamino diphenyl sulfone (4,4 prime-DDS), 1.12-dodecane diamine (1,12-DDA) were used. BIA's were abbreviated 6F-3,3 prime-DDS, 6F-4,4 prime-DDS, 6F-3,3 prime-DDS-4,4 prime DDS, and 6F-3,3 prime-DDS-1,12-DDA corresponding to 6F anhydride and diamines mentioned. Epoxy resin and BIA's (MY720/6F-3,3 prime-DDS, MY720/6F-3,3 prime-DDS-4,4 prime-DDS, MY720/6F-3,3 prime-DDS-1,12-DDA and a 50:50 mixture of a BIA and parent diamine, MY720/6F-3,3 prime-DDS/3,3 prime-DDS, MY720/6F-3,3 prime-DDS-4,4 prime-DDS/3,3 prime-DDS, MY720/6F-3,3 prime-DDS-1,12-DDA/3,3 prime-DDS were studied to determine effect of structure and composition. Effect of the addition of two commercial epoxies, glyamine 200 and glyamine 100 on the properties of several formulations was evaluated. Bisimide amine cured epoxies were designated IME's (imide modified epoxy). Physical, thermal and mechanical properties of these resins were determined. Moisture absorption in boiling water exhibited by several of the IME's was considerably lower than the state of the art epoxies (from 3.2% for the control and state of the art to 2.0 wt% moisture absorption). Char yields are increased from 20% for control and state of the art epoxies to 40% for IME resins. Relative toughness characteristics of IME resins were measured by 10 deg off axis tensile tests of Celion 6000/IME composites. Results show that IME's containing 6F-3,3 prime-DDS or 6F-3,3 prime-DDS-1,12-DDA improved the "toughness" characteristics of composites by about 35% (tensile strength), about 35% (intralaminar shear

  18. Flammability of Epoxy Resins Containing Phosphorus

    NASA Technical Reports Server (NTRS)

    Hergenrother, P. M.; Thompson, C. M.; Smith, J. G.; Connell, J. W.; Hinkley, J. A.

    2005-01-01

    As part of a program to develop fire-resistant exterior composite structures for future subsonic commercial and general aviation aircraft, flame-retardant epoxy resins are under investigation. Epoxies and their curing agents (aromatic diamines) containing phosphorus were synthesized and used to prepare epoxy formulations. Phosphorus was incorporated within the backbone of the epoxy resin and not used as an additive. The resulting cured neat epoxy formulations were characterized by thermogravimetric analysis, propane torch test, elemental analysis, microscale combustion calorimetry, and fire calorimetry. Several formulations showed excellent flame retardation with phosphorous contents as low as 1.5% by weight. The fracture toughness and compressive strength of several cured formulations showed no detrimental effect due to phosphorus content. The chemistry and properties of these new epoxy formulations are discussed.

  19. Epoxy resins in the construction industry.

    PubMed

    Spee, Ton; Van Duivenbooden, Cor; Terwoert, Jeroen

    2006-09-01

    Epoxy resins are used as coatings, adhesives, and in wood and concrete repair. However, epoxy resins can be highly irritating to the skin and are strong sensitizers. Some hardeners are carcinogenic. Based on the results of earlier Dutch studies, an international project on "best practices,"--Epoxy Code--with epoxy products was started. Partners were from Denmark, Germany, the Netherlands, and the UK. The "Code" deals with substitution, safe working procedures, safer tools, and skin protection. The feasibility of an internationally agreed "ranking system" for the health risks of epoxy products was studied. Such a ranking system should inform the user of the harmfulness of different epoxies and stimulate research on less harmful products by product developers. PMID:17119222

  20. THIRD-GENERATION FOAM BLOWING AGENTS FOR FOAM INSULATION

    EPA Science Inventory

    The report gives results of a study of third-generation blowing agents for foam insulation. (NOTE: the search for third-generation foam blowing agents has led to the realization that, as the number of potential substitutes increases, new concerns, such as their potential to act a...

  1. High char imide-modified epoxy matrix resins. [for graphite-epoxy composites

    NASA Technical Reports Server (NTRS)

    Serafini, T. T.; Delvigs, P.; Vannucci, R. D.

    1979-01-01

    The synthesis of a class of bis(imide-amine) curing agents for epoxy matrix resins is discussed. Glass transition temperatures and char yield data of an epoxy cured with various bis(imide-amines) are presented. The room temperature and 350 F mechanical properties, and char yields of unidirectional graphite fiber laminates prepared with conventional epoxy and imide-modified epoxy resins are presented.

  2. Durability of Intercalated Graphite Epoxy Composites in Low Earth Orbit

    NASA Technical Reports Server (NTRS)

    Gaier, James R.; Davidson, Michelle L.; Shively, Rhonda

    1996-01-01

    The electrical conductivity of graphite epoxy composites can be substantially increased by intercalating (inserting guest atoms or molecules between the graphene planes) the graphite fibers before composite formation. The resulting high strength, low density, electrically conducting composites have been proposed for EMI shielding in spacecraft. Questions have been raised, however, about their durability in the space environment, especially with respect to outgassing of the intercalates, which are corrosive species such as bromine. To answer those concerns, six samples of bromine intercalated graphite epoxy composites were included in the third Evaluation of Oxygen Interaction with Materials (EOIM-3) experiment flown on the Space Shuttle Discovery (STS-46). Changes in electrical conductivity, optical reflectance, surface texture, and mass loss for SiO2 protected and unprotected samples were measured after being exposed to the LEO environment for 42 hours. SiO2 protected samples showed no degradation, verifying conventional protection strategies are applicable to bromine intercalated composites. The unprotected samples showed that bromine intercalation does not alter the degradation of graphite-epoxy composites. No bromine was detected to have been released by the fibers allaying fears that outgassing could be disruptive to the sensitive electronics the EMI shield is meant to protect.

  3. Nonmetallic materials handbook. Volume 1: Epoxy materials

    NASA Technical Reports Server (NTRS)

    Podlaseck, S. E.

    1979-01-01

    Thermochemical and other properties data is presented for the following types of epoxy materials: adhesives, coatings finishes, inks, electrical insulation, encapsulants, sealants, composite laminates, tapes, and thermal insulators.

  4. Lightweight Forms for Epoxy/Aramid Ducts

    NASA Technical Reports Server (NTRS)

    Mix, E. W.; Anderson, A. N.; Bedford, Donald L., Sr.

    1986-01-01

    Aluminum mandrels easy to remove. Lightweight aluminum mandrel for shaping epoxy/aramid ducts simplifies and speeds production. In new process, glass-reinforced epoxy/aramid cloth wrapped on aluminum mandrel. Stainless-steel flanges and other hardware fitted on duct and held by simple tooling. Entire assembly placed in oven to cure epoxy. After curing, assembly placed in alkaline bath dissolves aluminum mandrel in about 4 hours. Epoxy/aramid shell ready for use as duct. Aluminum mandrel used to make ducts of various inside diameters up to 6 in. Standard aluminum forms used. Conventional tube-bending equipment produces requisite curves in mandrels.

  5. Hypervelocity Impact Evaluation of Metal Foam Core Sandwich Structures

    NASA Technical Reports Server (NTRS)

    Yasensky, John; Christiansen, Eric L.

    2007-01-01

    A series of hypervelocity impact (HVI) tests were conducted by the NASA Johnson Space Center (JSC) Hypervelocity Impact Technology Facility (HITF) [1], building 267 (Houston, Texas) between January 2003 and December 2005 to test the HVI performance of metal foams, as compared to the metal honeycomb panels currently in service. The HITF testing was conducted at the NASA JSC White Sands Testing Facility (WSTF) at Las Cruces, New Mexico. Eric L. Christiansen, Ph.D., and NASA Lead for Micro-Meteoroid Orbital Debris (MMOD) Protection requested these hypervelocity impact tests as part of shielding research conducted for the JSC Center Director Discretionary Fund (CDDF) project. The structure tested is a metal foam sandwich structure; a metal foam core between two metal facesheets. Aluminum and Titanium metals were tested for foam sandwich and honeycomb sandwich structures. Aluminum honeycomb core material is currently used in Orbiter Vehicle (OV) radiator panels and in other places in space structures. It has many desirable characteristics and performs well by many measures, especially when normalized by density. Aluminum honeycomb does not perform well in Hypervelocity Impact (HVI) Testing. This is a concern, as honeycomb panels are often exposed to space environments, and take on the role of Micrometeoroid / Orbital Debris (MMOD) shielding. Therefore, information on possible replacement core materials which perform adequately in all necessary functions of the material would be useful. In this report, HVI data is gathered for these two core materials in certain configurations and compared to gain understanding of the metal foam HVI performance.

  6. High temperature lightweight foamed cements

    DOEpatents

    Sugama, Toshifumi.

    1989-10-03

    Cement slurries are disclosed which are suitable for use in geothermal wells since they can withstand high temperatures and high pressures. The formulation consists of cement, silica flour, water, a retarder, a foaming agent, a foam stabilizer, and a reinforcing agent. A process for producing these cements is also disclosed. 3 figs.

  7. High temperature lightweight foamed cements

    DOEpatents

    Sugama, Toshifumi

    1989-01-01

    Cement slurries are disclosed which are suitable for use in geothermal wells since they can withstand high temperatures and high pressures. The formulation consists of cement, silica flour, water, a retarder, a foaming agent, a foam stabilizer, and a reinforcing agent. A process for producing these cements is also disclosed.

  8. Starch-Lignin Baked Foams

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Starch-kraft lignin foams were prepared by a baking process. Replacing up to 20% of the starch with lignin has no effect on foam density or overall morphology. At 10% replacement, lignin marginally increases water resistance and modulus of elasticity but decreases strain at maximum stress. At 20% re...

  9. High temperature ablative foam

    NASA Technical Reports Server (NTRS)

    Liu, Matthew T. (Inventor)

    1992-01-01

    An ablative foam composition is formed of approximately 150 to 250 parts by weight polymeric isocyanate having an isocyanate functionality of 2.6 to 3.2; approximately 15 to 30 parts by weight reactive flame retardant having a hydroxyl number range from 200-260; approximately 10 to 40 parts by weight non-reactive flame retardant; approximately 10 to 40 parts by weight nonhydrolyzable silicone copolymer having a hydroxyl number range from 75-205; and approximately 3 to 16 parts by weight amine initiated polyether resin having an isocyanate functionality greater than or equal to 3.0 and a hydroxyl number range from 400-800.

  10. Flame Resistant Foam

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Solimide manufactured by Imi-Tech Corporation, is a lightweight fire resistant material produced under a manufacturing process that allows it to be uniformly foamed. Can be produced in a variety of densities and structural configurations and remains resilient under exposure to temperatures ranging from minus 300 to plus 500 degrees Fahrenheit. Is resistant to open flame and generates virtually no smoke or toxic by-products. Used in aircraft for its superior damping characteristics, lighter weight and fire barrier properties, it's also applicable to ships and surface transportation systems such as transit cars, trains, buses and automobiles.

  11. Closed cell metal foam method

    DOEpatents

    Patten, James W.

    1978-01-01

    Foamed metals and metal alloys which have a closed cellular structure are prepared by heating a metal body containing entrapped inert gas uniformly distributed throughout to a temperature above the melting point of the metal and maintaining the body at this temperature a period of time sufficient to permit the entrapped gas to expand, forming individual cells within the molten metal, thus expanding and foaming the molten metal. After cell formation has reached the desired amount, the foamed molten metal body is cooled to below the melting temperature of the metal. The void area or density of the foamed metal is controlled by predetermining the amount of inert gas entrapped in the metal body and by the period of time the metal body is maintained in the molten state. This method is useful for preparing foamed metals and metal alloys from any metal or other material of which a body containing entrapped inert gas can be prepared.

  12. Structure of random bidisperse foam.

    SciTech Connect

    Reinelt, Douglas A.; van Swol, Frank B.; Kraynik, Andrew Michael

    2005-02-01

    The Surface Evolver was used to compute the equilibrium microstructure of random soap foams with bidisperse cell-size distributions and to evaluate topological and geometric properties of the foams and individual cells. The simulations agree with the experimental data of Matzke and Nestler for the probability {rho}(F) of finding cells with F faces and its dependence on the fraction of large cells. The simulations also agree with the theory for isotropic Plateau polyhedra (IPP), which describes the F-dependence of cell geometric properties, such as surface area, edge length, and mean curvature (diffusive growth rate); this is consistent with results for polydisperse foams. Cell surface areas are about 10% greater than spheres of equal volume, which leads to a simple but accurate relation for the surface free energy density of foams. The Aboav-Weaire law is not valid for bidisperse foams.

  13. Surface Evaluation by X-Ray Photoelectron Spectroscopy of High Performance Polyimide Foams After Exposure to Oxygen Plasma

    NASA Technical Reports Server (NTRS)

    Melendez, Orlando; Hampton, Michael D.; Williams, Martha K.; Brown, Sylvia F.; Nelson, Gordon L.; Weiser, Erik S.

    2002-01-01

    Aromatic polyimides have been attractive in the aerospace and electronics industries for applications such as cryogenic insulation, flame retardant panels and structural subcomponents. Newer to the arena of polyimides is the synthesis of polyimide foams and their applications. In the present work, three different, closely related, polyimide foams developed by NASA Langley Research Center (LaRC) are studied by X-ray Photoelectron Spectroscopy (XPS) after exposure to radio frequency generated Oxygen Plasma. Although polyimide films exposure to atomic oxygen and plasma have been studied previously and reported, the data relate to films and not foams. Foams have much more surface area and thus present new information to be explored. Understanding degradation mechanisms and properties versus structure, foam versus solid is of interest and fundamental to the application and protection of foams exposed to atomic oxygen in Low Earth Orbit (LEO).

  14. Oxidation and protection of fiberglass-epoxy composite masts for photovoltaic arrays in the low earth orbital environment

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Ciancone, Michael L.; Paulsen, Phillip E.; Brady, Joyce A.

    1988-01-01

    The extent of degradation of fiberglass-epoxy composite masts of the Space Station solar array panel, when these are exposed to atomic oxygen environment of the low-earth orbit, was investigated in ground testing of fiberglass-epoxy composites in an RF plasma asher. In addition, several methods of protecting the composite structures were evaluated, including an aluminum braid covering, an In-Sn eutectic, and a silicone based paint. It was found that, during exposure, the epoxy at the surface of the composite was oxidized, exposing individual glass fibers which could easily be removed. The results of mass measurements and SEM examination carried out after thermal cycling and flexing of exposed composite samples indicated that coatings such as In-Sn eutectic may provide adequate protection by containing the glass fibers, even though mass loss still occurs.

  15. Morphologies, Processing and Properties of Ceramic Foams and Their Potential as TPS Materials

    NASA Technical Reports Server (NTRS)

    Stackpoole, Mairead; Simoes, Conan R.; Johnson, Sylvia M.

    2002-01-01

    The current research is focused on processing ceramic foams with compositions that have potential as a thermal protection material. The use of pre-ceramic polymers with the addition of sacrificial blowing agents or sacrificial fillers offers a viable approach to form either open or closed cell insulation. Our work demonstrates that this is a feasible method to form refractory ceramic foams at relatively low processing temperatures. It is possible to foam complex shapes then pyrolize the system to form a ceramic while retaining the shape of the unfired foam. Initial work focused on identifying suitable pre-ceramic polymers with desired properties such as ceramic yield and chemical make up of the pyrolysis product after firing. We focused on making foams in the Si system (Sic, Si02, Si-0-C), which is in use in current acreage TPS systems. Ceramic foams with different architectures were formed from the pyrolysis of pre-ceramic polymers at 1200 C in different atmospheres. In some systems a sacrificial polyurethane was used as the blowing agent. We have also processed foams using sacrificial fillers to introduce controlled cell sizes. Each sacrificial filler or blowing agent leads to a unique morphology. The effect of different fillers on foam morphologies and the characterization of these foams in terms of mechanical and thermal properties are presented. We have conducted preliminary arc jet testing on selected foams with the materials being exposed to typical re-entry conditions for acreage TPS and these results will be discussed. Foams processed using these approaches have bulk densities ranging from 0.15 to 0.9 g/cm3 and cell sizes ranging from 5 to 500 pm. Compression strengths ranged from 2 to 7 MPa for these systems. Finally, preliminary oxidation studies have been conducted on selected systems and will be discussed.

  16. Foam structure :from soap froth to solid foams.

    SciTech Connect

    Kraynik, Andrew Michael

    2003-01-01

    The properties of solid foams depend on their structure, which usually evolves in the fluid state as gas bubbles expand to form polyhedral cells. The characteristic feature of foam structure-randomly packed cells of different sizes and shapes-is examined in this article by considering soap froth. This material can be modeled as a network of minimal surfaces that divide space into polyhedral cells. The cell-level geometry of random soap froth is calculated with Brakke's Surface Evolver software. The distribution of cell volumes ranges from monodisperse to highly polydisperse. Topological and geometric properties, such as surface area and edge length, of the entire foam and individual cells, are discussed. The shape of struts in solid foams is related to Plateau borders in liquid foams and calculated for different volume fractions of material. The models of soap froth are used as templates to produce finite element models of open-cell foams. Three-dimensional images of open-cell foams obtained with x-ray microtomography allow virtual reconstruction of skeletal structures that compare well with the Surface Evolver simulations of soap-froth geometry.

  17. Graphene hydrogels deposited in nickel foams for high-rate electrochemical capacitors.

    PubMed

    Chen, Ji; Sheng, Kaixuan; Luo, Peihui; Li, Chun; Shi, Gaoquan

    2012-08-28

    Graphene hydrogel/nickel foam composite electrodes for high-rate electrochemical capacitors are produced by reduction of an aqueous dispersion of graphene oxide in a nickel foam (upper half of figure). The micropores of the hydrogel are exposed to the electrolyte so that ions can enter and form electrochemical double-layers. The nickel framework shortens the distances of charge transfer. Therefore, the electrochemical capacitor exhibits highrate performance (see plots). PMID:22786775

  18. EPOXI at Comet Hartley 2

    NASA Technical Reports Server (NTRS)

    A'Hearn, Michael F.; Belton, Michael J. S.; Delamere, W. Alan; Feaga, Lori M.; Hampton, Donald; Kissel, Jochen; Klaasen, Kenneth P.; McFadden, Jessica M.; Meech, Karen J.; Melosh, H. Jay; Schultz, Peter H.; Sunshine, Jessica M.; Thomas, Peter C.; Veverka, Joseph; Wellnitz, Dennis D.; Yeomans, Donald K.; Besse, Sebastien; Bodewits, Dennis; Bowling, Timothy J.; Carcish, Brian T.; Collins, Steven M.; Farnham, Tony F.; Groussin, Oliver; Hermalyn, Brendan; Kelley, Michael S.

    2011-01-01

    Understanding how comets work, i,e., what drives their activity, is crucial to using comets to study the early solar system. EPOXI flew past comet 103P/Hartley 2, one with an unusually small but very active nucleus. taking both images and spectra. Unlike large, relatively inactive nuclei, this nncleus is outgassing primarily due to CO2, which drags chnnks of ice out of the nnclens. It also shows significant differences in the relative abundance of volatiles from various parts of the nucleus.

  19. Water transport into epoxy resins and composites

    SciTech Connect

    Tsou, H.S.

    1987-01-01

    The processing-property relationships were established for the epoxy system of tetraglycidyl 4,4'-diaminodiphenyl methane (TGDDM) cured with diaminodiphenyl sulfone (DDS). The TGDDM-DDS epoxy system was selected for analysis as the ensuing polymer matrix is most common in high-performance fiber-reinforced epoxy composites. Experiments on water transport in epoxy resins with varying compositions were performed and a relaxation-coupled transport behavior was observed in these epoxy resins. By post-curing vitrified epoxy resins, the additional free volume usually measured in them was removed and maximum water uptake was reduced. Since epoxy resins were in a quasi-equilibrium glassy state after the post-cure, Fick's law with a constant diffusion coefficient could adequately describe the water sorption behavior. A network formation model based on the branching theory was developed, taking into account the difference in reactivities of primary and secondary amines and the etherification reaction. Using this network formation model, water uptake in post-cured epoxy resins was found to be proportional to tertiary amine concentration.

  20. Thermoset epoxy polymers from renewable resources

    DOEpatents

    East, Anthony; Jaffe, Michael; Zhang, Yi; Catalani, Luiz H

    2009-11-17

    Novel thermoset epoxy polymers using the bisglycidyl ethers of anhydrosugars, such as isosorbide, isomannide, and isoidide, are disclosed. The bisglycidyl ethers are useful as substitutes for bisphenol A in the manufacture of thermoset epoxy ethers. The anhydrosugars are derived from renewable sources and the bisglycidyl ethers are not xenoestrogenic and the thermoset curing agents are likewise derived form renewable resources.

  1. Mechanical Characterization of Rigid Polyurethane Foams.

    SciTech Connect

    Lu, Wei-Yang

    2014-12-01

    Foam materials are used to protect sensitive components from impact loading. In order to predict and simulate the foam performance under various loading conditions, a validated foam model is needed and the mechanical properties of foams need to be characterized. Uniaxial compression and tension tests were conducted for different densities of foams under various temperatures and loading rates. Crush stress, tensile strength, and elastic modulus were obtained. A newly developed confined compression experiment provided data for investigating the foam flow direction. A biaxial tension experiment was also developed to explore the damage surface of a rigid polyurethane foam.

  2. Drainage in a rising foam.

    PubMed

    Yazhgur, Pavel; Rio, Emmanuelle; Rouyer, Florence; Pigeonneau, Franck; Salonen, Anniina

    2016-01-21

    Rising foams created by continuously blowing gas into a surfactant solution are widely used in many technical processes, such as flotation. The prediction of the liquid fraction profile in such flowing foams is of particular importance since this parameter controls the stability and the rheology of the final product. Using drift flux analysis and recently developed semi-empirical expressions for foam permeability and osmotic pressure, we build a model predicting the liquid fraction profile as a function of height. The theoretical profiles are very different if the interfaces are considered as mobile or rigid, but all of our experimental profiles are described by the model with mobile interfaces. Even the systems with dodecanol are well known to behave as rigid in forced drainage experiments. This is because in rising foams the liquid fraction profile is fixed by the flux at the bottom of the foam. Here the foam is wet with higher permeability and the interfaces are not in equilibrium. These results demonstrate once again that it is not only the surfactant system that controls the mobility of the interface, but also the hydrodynamic problem under consideration. For example liquid flow through the foam during generation or in forced drainage is intrinsically different. PMID:26554500

  3. Carbon foams from different coals

    SciTech Connect

    Montserrat Calvo; Roberto Garcia; Sabino R. Moinelo

    2008-09-15

    Carbon foams were obtained from several bituminous coals with different plasticity and volatile matter content by a two-stage thermal process. The first stage, a controlled carbonization treatment under pressure at 450-500 {sup o}C, is responsible for the final textural properties of the foam. In the second stage, the carbonization product was baked at 1100{sup o}C. The foams produced display a macroporous texture with fluidity, volatile matter content, and maceral composition of the precursor coals, having an influence on the apparent density and the pore size of the resultant porous products. Coals with low fluidity, volatile matter content, and liptinite content give rise to foams with lower pore size and lower apparent density. In the case of high fluidity coals, their foams display an increase of flexural strength with the increasing relative density. In general, the carbon foams obtained in this study display good electrical properties (electrical resistivity comparable to that of commercial foams). 27 refs., 7 figs., 4 tabs.

  4. Injectable Foams for Regenerative Medicine

    PubMed Central

    Prieto, Edna M.; Page, Jonathan M.; Harmata, Andrew J.

    2013-01-01

    The design of injectable biomaterials has attracted considerable attention in recent years. Many injectable biomaterials, such as hydrogels and calcium phosphate cements, have nanoscale pores that limit the rate of cellular migration and proliferation. While introduction of macroporosity has been suggested to increase cellular infiltration and tissue healing, many conventional methods for generating macropores often require harsh processing conditions that preclude their use in injectable foams. In recent years, processes such as porogen leaching, gas foaming, and emulsion-templating have been adapted to generate macroporosity in injectable calcium phosphate cements, hydrogels, and hydrophobic polymers. While some of the more mature injectable foam technologies have been evaluated in clinical trials, there are challenges remaining to be addressed, such as the biocompatibility and ultimate fate of the sacrificial phase used to generate pores within the foam after it sets in situ. Furthermore, while implantable scaffolds can be washed extensively to remove undesirable impurities, all of the components required to synthesize injectable foams must be injected into the defect. Thus, every compound in the foam must be biocompatible and non-cytotoxic at the concentrations utilized. As future research addresses these critical challenges, injectable macroporous foams are anticipated to have an increasingly significant impact on improving patient outcomes for a number of clinical procedures. PMID:24127230

  5. Structural Performance of a Compressively Loaded Foam-Core Hat-Stiffened Textile Composite Panel

    NASA Technical Reports Server (NTRS)

    Ambur, Damodar R.; Dexter, Benson H.

    1996-01-01

    A structurally efficient hat-stiffened panel concept that utilizes a structural foam as a stiffener core material has been designed and developed for aircraft primary structural applications. This stiffener concept is fabricated from textile composite material forms with a resin transfer molding process. This foam-filled hat-stiffener concept is structurally more efficient than most other prismatically stiffened panel configurations in a load range that is typical for both fuselage and wing structures. The panel design is based on woven/stitched and braided graphite-fiber textile preforms, an epoxy resin system, and Rohacell foam core. The structural response of this panel design was evaluated for its buckling and postbuckling behavior with and without low-speed impact damage. The results from single-stiffener and multi-stiffener specimen tests suggest that this structural concept responds to loading as anticipated and has excellent damage tolerance characteristics compared to a similar panel design made from preimpregnated graphite-epoxy tape material.

  6. Method of casting pitch based foam

    DOEpatents

    Klett, James W.

    2002-01-01

    A process for producing molded pitch based foam is disclosed which minimizes cracking. The process includes forming a viscous pitch foam in a container, and then transferring the viscous pitch foam from the container into a mold. The viscous pitch foam in the mold is hardened to provide a carbon foam having a relatively uniform distribution of pore sizes and a highly aligned graphic structure in the struts.

  7. Improved EOS for Describing High-Temperature Off-Hugoniot States in Epoxy

    NASA Astrophysics Data System (ADS)

    Mulford, R. N.; Swift, D. C.; Lanier, N. E.; Workman, J.; Holmes, R. L.; Graham, P.; Moore, A.

    2007-12-01

    Modelling of off-Hugoniot states in an expanding interface subjected to a shock reveals the importance of a chemically complete description of the materials. Hydrodynamic experiments typically rely on pre-shot target characterization to predict how initial perturbations will affect the late-time hydrodynamic mixing. However, it is the condition of these perturbations at the time of shock arrival that dominates their eventual late-time evolution. In some cases these perturbations are heated prior to the arrival of the main shock. Correctly modelling how temperature and density gradients will develop in the pre-heated material requires an understanding of the equation-of-state. In the experiment modelled, an epoxy/foam layered package was subjected to tin L-shell radiation, producing an expanding assembly at a well-defined temperature. This assembly was then subjected to a controlled shock, and the evolution of the epoxy-foam interface imaged with x-ray radiography. Modelling of the data with the hydrodynamics code RAGE was unsuccessful under certain shock conditions, unless condensation of chemical species from the plasma is explicitly included. The EOS code Cheetah was used to prepare suitable EOS for input into the hydrodynamics modelling.

  8. Improved EOS for describing high-temperature off-hugoniot states in epoxy

    NASA Astrophysics Data System (ADS)

    Mulford, R. N.; Lanier, N. E.; Swift, D.; Workman, J.; Graham, Peter; Moore, Alastair

    2007-06-01

    Modeling of off-hugoniot states in an expanding interface subjected to a shock reveals the importance of a chemically complete description of the materials. Hydrodynamic experiments typically rely on pre-shot target characterization to predict how initial perturbations will affect the late-time hydrodynamic mixing. However, it is the condition of these perturbations at the time of shock arrival that dominates their eventual late-time evolution. In some cases these perturbations are heated prior to the arrival of the main shock. Correctly modeling how temperature and density gradients will develop in the pre-heated material requires an understanding of the equation-of-state. In the experiment modelled, an epoxy/foam layered package was subjected to tin L-shell radiation, producing an expanding assembly at a well-defined temperature. This assembly was then subjected to a controlled shock, and the evolution of the epoxy-foam interface imaged with x-ray radiography. Modeling of the data with the hydrodynamics code RAGE is unsuccessful under certain shock conditions, unless condensation of chemical species from the plasma is explicitly included. The EOS code CHEETAH was used to prepare suitable EOS for input into the hydrodynamics modeling.

  9. Microgravity foam structure and rheology

    NASA Technical Reports Server (NTRS)

    Durian, Douglas J.; Gopal, Anthony D.

    1994-01-01

    Our long-range objective is to establish the fundamental interrelationship between the microscopic structure and dynamics of foams and their macroscopic stability and rheology. Foam structure and dynamics are to be measured directly and noninvasively through the use and development of novel multiple light scattering techniques such as diffusing-wave spectroscopy (DWS). Foam rheology is to be measured in a custom rheometer which allows simultaneous optical access for multiple light drainage of liquid from in between gas bubbles as the liquid:gas volume fraction in increased towards the rigidity-loss transition.

  10. The effects of electron and gamma radiation on epoxy-based materials

    NASA Technical Reports Server (NTRS)

    Fornes, R. E.; Memory, J. D.; Gilbert, R. D.; Long, E. R., Jr.

    1982-01-01

    Specimens of graphite/epoxy composites and epoxy resins were exposed to electron and gamma radiation, followed by mechanical property and fundamental measurements. Measurement techniques included: scanning electron microscopy, X-ray diffraction analysis, and electron spin resonance spectroscopic analysis. Results indicate little or no change in flexural properties of miniature specimens of a graphite/epoxy composite and no change in failure mode at the fiber-resin interface and in the crystallinity of the fiber and the resin. Some doubt in the observation of stable flexural properties is cast by electron paramagnetic resonance spectra of a relatively large number of radiation-generated radicals. These generally lead to a change in cross-linking and in chain-scissioning which should alter mechanical properties.

  11. Imide modified epoxy matrix resins

    NASA Technical Reports Server (NTRS)

    Scola, D. A.

    1984-01-01

    The results of a program designed to develop tough imide modified epoxy resins cured by bisimide amine (BIA) hardeners are described. State-of-the-art epoxides MY720 and DER383 were used, and four bismide amines were evaluated. These were the BIA's derived from the 6F anhydride (4,4'-(hexafluoroisopropylidene) bis(phthalic anhydride) and the diamines 3,3'-diaminodiphynyl sulfone, 4,4'-oxygianiline, 4,4'-methylene dianiline, and 1,12-dodecane diamine. A key intermediate, designated 6F anhydride, is required for the synthesis of the bisimide amines. Reaction parameters to synthesize a precursor to the 6F anhydride (6FHC) in high yields were investigated. The catalyst trifluoromethane sulfonic acid was studied. Although small scale runs yielded the 6FHC in 50 percent yield, efforts to ranslate these results to a larger scale synthesis gave the 6FHC in only 9 percent yield. Results show that the concept of using bisimide amine as curing agents to improve the toughness properties of epoxies is valid.

  12. Composite carbon foam electrode

    DOEpatents

    Mayer, S.T.; Pekala, R.W.; Kaschmitter, J.L.

    1997-05-06

    Carbon aerogels used as a binder for granulated materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivity and power to system energy. 1 fig.

  13. Composite carbon foam electrode

    DOEpatents

    Mayer, Steven T.; Pekala, Richard W.; Kaschmitter, James L.

    1997-01-01

    Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivty and power to system energy.

  14. Mussel-inspired polydopamine coated hollow carbon microspheres, a novel versatile filler for fabrication of high performance syntactic foams.

    PubMed

    Zhang, Liying; Roy, Sunanda; Chen, Ye; Chua, Eng Kee; See, Kye Yak; Hu, Xiao; Liu, Ming

    2014-01-01

    Syntactic foams, which can be synthesized by mechanical mixing of hollow microspheres with a matrix material, are a special class of lightweight composite materials. Developing of high-performance syntactic foams remains challenges. In this work, a facile and environmentally friendly surface modification method employing polydopamine (PDA) as a surface treatment agent for hollow carbon microspheres (HCMs) was used, aiming to extend the application of syntactic foams to seldom touched areas. The PDA coating was used as a strategy for interfacial interaction enhancement and also as a platform for further metal coating meant for electromagnetic interference (EMI) shielding. The stronger interfacial interaction between microspheres and polymer matrix provided effective interfacial stress transfer, as a result of the syntactic foams with high strength to weight ratio. Furthermore, the PDA coating on HCMs served as a versatile platform for the growth of noble metals on the surface of PDA-HCMs. Silver nanoparticles was grown by PDA medium. The silver coated HCMs (Ag-PDA-HCMs) impacted the complex permittivity of the syntactic foams leading to high EMI shielding effectiveness (SE). The specific EMI SE reached up to 46.3 dB·cm(3)/g, demonstrated the Ag-PDA-HCMs/epoxy syntactic foam as a promising candidate for lightweight high-performance EMI shielding material. PMID:25286083

  15. High temperature adhesive silicone foam composition, foam generating system and method of generating foam

    DOEpatents

    Mead, Judith W.; Montoya, Orelio J.; Rand, Peter B.; Willan, Vernon O.

    1984-01-01

    Access to a space is impeded by generation of a sticky foam from a silicone polymer and a low boiling solvent such as a halogenated hydrocarbon. In a preferred aspect, the formulation is polydimethylsiloxane gel mixed with F502 Freon as a solvent and blowing agent, and pressurized with CO.sub.2 in a vessel to about 250 PSI, whereby when the vessel is opened, a sticky and solvent resistant foam is deployed. The foam is deployable, over a wide range of temperatures, adhering to wet surfaces as well as dry, is stable over long periods of time and does not propagate flame or lose adhesive properties during an externally supported burn.

  16. Absorption Optics of Aqueous Foams

    NASA Astrophysics Data System (ADS)

    Bandyopadhyay, Ranjini; Gittings, Alex; Durian, D. J.

    2002-11-01

    Aqueous foams are composed of gas bubbles packed together in a small volume of soapy water. The large number of gas-liquid interfaces in foams results in very strong scattering of light, which explains the opaque nature of conventional aqueous foams such as shaving foams and mousse. For dry foams, the interfaces can take the following three forms: the soap films where two bubbles meet, the triangular plateau borders where three soap films meet and the vertices where four plateau borders meet. Previous experiments have shown that most of the scattering occurs from the plateau borders 2,3 and the transport mean free path of light (l*), the bubble radius (R) and the liquid fraction of foam (epsilon) is related through the relation l*=R/(epsilon0.5). To understand the reflection and scattering of light at the gas-bubble interfaces, we study the absorption of photons in the liquid network as a function of the foam absorptivity. We do this to confirm if the time spent by the photons in the liquid phase is proportional to the liquid fraction of the foam. Our results indicate that for a specific range of liquid fractions (0.05 is less than e is less than 0.1), the photons seem to get trapped in the liquid network. This result is independent of the absorptivity of the foam and leads us to conclude that under appropriate conditions, an aqueous foam behaves very much like an optical fiber network. Aqueous foam is generated in the lab by the method of turbulent mixing of N2 gas with a jet of alpha-olefin-sulfonate (AOS) solution. The foam has been made absorbing by dissolving small quantities of rhodamine dye (R = 0.005 g/l, R = 0.01 g/l and R = 0.0124 g/l) in the AOS solution. The transmission of photons through the foams of liquid fractions 0.0297 is less than e is less than 0.35 has been studied using Diffuse Transmission Spectroscopy (DTS). For each liquid fraction, the transport mean free path l* (the length over which the photon travels before it gets completely

  17. Microcellular foams via phase separation

    SciTech Connect

    Young, A.T.

    1985-01-01

    A study of wide variety of processes for making plastic foams shows that phase separation processes for polymers from solutions offers the most viable methods for obtaining rigid plastic foams which met the physical requirements for fusion target designs. Four general phase separation methods have been shown to give polymer foams with densities less than 0.1 g/cm/sup 3/ and cell sizes of 30..mu..m or less. These methods involve the utilization of non-solvent, chemical or thermal cooling processes to achieve a controlled phase separation wherein either two distinct phases are obtained where the polymer phase is a continuous phase or two bicontinuous phases are obtained where both the polymer and solvent are interpenetrating, continuous, labyrinthine phases. Subsequent removal of the solvent gives the final foam structure.

  18. Amorphous microcellular polytetrafluoroethylene foam film

    NASA Astrophysics Data System (ADS)

    Tang, Chongzheng

    1991-11-01

    We report herein the preparation of novel low-density ultramicrocellular fluorocarbon foams and their application. These fluorocarbon foams are of interest for the biochemistry arena in numerous applications including foodstuff, pharmacy, wine making, beer brewery, fermentation medical laboratory, and other processing factories. All of those require good quality processing programs in which, after eliminating bacterium and virus, compressed air is needed. Ordinarily, compressed air contains bacterium and virus, its size is 0.01 - 2 micrometers fluorocarbon foam films. Having average porous diameter 0.04 - 0.1 micrometers , these are stable to high temperature (280 degree(s)C) and chemical environments, and generally have good engineering and mechanical properties (e.g., low coefficient of thermal expansion, high modulus, and good dimensional stability). Our new process for preparing low density fluorocarbon foams provides materials with unique properties. As such, they offer the possibility for being superior to earlier materials for a number of the filter applications mentioned.

  19. 3-D foam adhesive deposition

    NASA Technical Reports Server (NTRS)

    Lemons, C. R.; Salmassy, O. K.

    1976-01-01

    Bonding method, which reduces amount and weight of adhesive, is applicable to foam-filled honeycomb constructions. Novel features of process include temperature-viscosity control and removal of excess adhesive by transfer to cellophane film.

  20. Synthesis & Biological, Physical, & Adhesive Properties of Epoxy Sucroses

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Raw sugar was converted in two steps to epoxy allyl sucroses (EAS), epoxy crotyl sucroses (ECS), and epoxy methallyl sucroses (EMS) respectively, in 82, 91, and 91.5 % overall yields. EAS, ECS, and EMS are regio and diastereo isomeric epoxy monomers that are liquids at room temperature. The averag...

  1. The Melting of Aqueous Foams

    NASA Technical Reports Server (NTRS)

    Durian, Douglas J.; Gopal, Anthony D.; Vera, Moin U.; Langer, Stephen A.

    1996-01-01

    Diffusing-wave spectroscopy measurements show that ordinarily solid aqueous foams flow by a series of stick-slip avalanche-like rearrangements of neighboring bubbles from one tight packing configuration to another. Contrary to a recent prediction, the distribution of avalanche sizes do not obey a power-law distribution characteristic of self-organized criticality. This can be understood from a simple model of foam mechanics based on bubble-bubble interactions.

  2. Supercapacitors based on carbon foams

    DOEpatents

    Kaschmitter, James L.; Mayer, Steven T.; Pekala, Richard W.

    1993-01-01

    A high energy density capacitor incorporating a variety of carbon foam electrodes is described. The foams, derived from the pyrolysis of resorcinol-formaldehyde and related polymers, are high density (0.1 g/cc-1.0 g/cc) electrically conductive and have high surface areas (400 m.sup.2 /g-1000 m.sup.2 /g). Capacitances on the order of several tens of farad per gram of electrode are achieved.

  3. Supercapacitors based on carbon foams

    DOEpatents

    Kaschmitter, J.L.; Mayer, S.T.; Pekala, R.W.

    1993-11-09

    A high energy density capacitor incorporating a variety of carbon foam electrodes is described. The foams, derived from the pyrolysis of resorcinol-formaldehyde and related polymers, are high density (0.1 g/cc-1.0 g/cc) electrically conductive and have high surface areas (400 m[sup 2]/g-1000 m[sup 2]/g). Capacitances on the order of several tens of farad per gram of electrode are achieved. 9 figures.

  4. Advances in cryogenic foam insulations.

    NASA Technical Reports Server (NTRS)

    Lemons, C. R.; Salmassy, O. K.; Watts, C. R.

    1971-01-01

    Description of a discretely oriented thread-reinforced polyurethane foam thermal insulation system for liquid hydrogen fuel tanks. The 3-D foam and glass liner composite is designed to be adhesively bonded to the inside surface of the tank wall and to be in direct contact with liquid hydrogen. All elements of this insulation composite are capable of sustaining the loads and environmental conditions imposed by testing under simulated Space Shuttle vehicle requirements at temperatures between -423 and +350 F.

  5. Process for making carbon foam

    DOEpatents

    Klett, James W.

    2000-01-01

    The process obviates the need for conventional oxidative stabilization. The process employs mesophase or isotropic pitch and a simplified process using a single mold. The foam has a relatively uniform distribution of pore sizes and a highly aligned graphic structure in the struts. The foam material can be made into a composite which is useful in high temperature sandwich panels for both thermal and structural applications.

  6. Specific surface area model for foam permeability.

    PubMed

    Pitois, O; Lorenceau, E; Louvet, N; Rouyer, F

    2009-01-01

    Liquid foams were recognized early to be porous materials, as liquid flowed between the gas bubbles. Drainage theories have been established, and foam permeability has been modeled from the microscopic description of the equivalent pores geometry, emphasizing similarities with their solid counterparts. But to what extent can the theoretical work devoted to the permeability of solid porous materials be useful to liquid foams? In this article, the applicability of the Carman-Kozeny model on foam is investigated. We performed measurements of the permeability of foams with nonmobile surfactants, and we show that, in introducing an equivalent specific surface area for the foam, the model accurately describes the experimental data over two orders of magnitude for the foam liquid fraction, without any additional parameters. Finally, it is shown that this model includes the previous permeability models derived for foams in the dry foams limit. PMID:19032030

  7. Stability of metallic foams studied under microgravity

    NASA Astrophysics Data System (ADS)

    Wübben, Th; Stanzick, H.; Banhart, J.; Odenbach, S.

    2003-01-01

    Metal foams are prepared by mixing a metal powder and a gas-releasing blowing agent, by densifying the mix to a dense precursor and finally foaming by melting the powder compact. The foaming process of aluminium foams is monitored in situ by x-ray radioscopy. One observes that foam evolution is accompanied by film rupture processes which lead to foam coalescence. In order to elucidate the importance of oxides for foam stability, lead foams were manufactured from lead powders having two different oxide contents. The two foam types were generated on Earth and under weightlessness during parabolic flights. The measurements show that the main function of oxide particles is to prevent coalescence, while their influence on bulk viscosity of the melt is of secondary importance.

  8. Microgravity studies of aqueous wet foams.

    PubMed

    Langevin, D; Vignes-Adler, M

    2014-03-01

    Foams and foaming pose important questions and problems for both fundamental research and practical applications. Despite the fact that foams have been extensively studied, many aspects of foam physics and chemistry still remain unclear. Experiments on foams performed under microgravity can be extended far beyond their counterpart where gravity is fully present (i.e. most experiments on Earth). They allow, in particular, observation of the wet foams obtained during the foaming process; on Earth, foams at this stage evolve too quickly due to gravity drainage and cannot be studied. This paper reviews the existing studies of foams under microgravity, which include studies in parabolic flights, in sounding rockets and in the International Space Station. PMID:24652241

  9. Metal-doped organic foam

    DOEpatents

    Rinde, James A.

    1982-01-01

    Organic foams having a low density and very small cell size and method for producing same in either a metal-loaded or unloaded (nonmetal loaded) form are described. Metal-doped foams are produced by soaking a polymer gel in an aqueous solution of desired metal salt, soaking the gel successively in a solvent series of decreasing polarity to remove water from the gel and replace it with a solvent of lower polarity with each successive solvent in the series being miscible with the solvents on each side and being saturated with the desired metal salt, and removing the last of the solvents from the gel to produce the desired metal-doped foam having desired density cell size, and metal loading. The unloaded or metal-doped foams can be utilized in a variety of applications requiring low density, small cell size foam. For example, rubidium-doped foam made in accordance with the invention has utility in special applications, such as in x-ray lasers.

  10. Foam shell project: Progress report

    SciTech Connect

    Overturf, G.; Reibold, B.; Cook, B.; Schroen-Carey, D.

    1994-03-25

    The authors report on their work to produce a foam shell target for two possible applications: (1) as liquid-layered cryogenic target on Omega Upgrade, and (2) as a back-up design for the NIF. This target consists of a roughly 1 mm diameter and 100 {mu}m thick spherical low-density foam shell surrounding a central void. The foam will be slightly overfilled with liquid D{sub 2} or DT, the overfilled excess being symmetrically distributed on the inside of the shell and supported by thermal gradient techniques. The outside of the foam is overcoated with full density polymer which must be topologically smooth. The technology for manufacturing this style of foam shell involves microencapsulation techniques and has been developed by the Japanese at ILE. Their goal is to determine whether this technology can be successfully adapted to meet US ICF objectives. To this end a program of foam shell development has been initiated at LLNL in collaboration with both the General Atomics DOE Target Fabrication Contract Corporation and the Target Fabrication Group at LLE.

  11. Development of advanced foams in microgravity

    NASA Astrophysics Data System (ADS)

    García-Moreno, Francisco; Babcsan, Norbert; Banhart, John; Andersson, Martin; Pugh, Robert J.; Kronberg, Bengt; Saint-Jalmes, Arnaud; Marze, Sébastien; Langevin, Dominique; Brunke, Oliver; Odenbach, Stefan; Cox, Simon; Hutzler, Stefan; Drenckhan, Wiebke; Weaire, Denis; Baumgärtner, Frank; Seeliger, Wolfgang; Argillier, Jean-François; Lange, Dieter

    2005-10-01

    Metallic and aqueous foams are challenging materials for both fundamental and applied research. They distinguish themselves from other materials by their very low density and, especially in the case of metallic foams, by high specific stiffness, good damping and high-energy absorption capability. They are therefore becoming increasingly popular for industrial applications. Driven by industry demand, efforts have been made in recent years to improve foam quality. Microgravity conditions are essential for further analysis and improvement of aqueous and metallic foams. Experimental devices for in situ and ex situ analysis were developed within this MAP project. Foam properties such as drainage, rupture events and foam density were analysed quantitatively, as well as the influence of external conditions like gas pressure and foaming gas. Hardness and wetting angles for different stabilising particles were compared; mica is proposed as a suitable candidate for aluminium foams. In the case of aqueous foams, surfactants and proteins are found to have a different microscopic origin of stabilisation. A monodisperse aqueous foam generator will be adapted for metallic foams. Foam stabilisation mechanisms and foam evolution simulations were performed. 2-D X-ray foam images were successfully simulated.

  12. Mechanical behaviors of hyberbranched epoxy toughened bisphenol F epoxy resin for cryogenic applications

    NASA Astrophysics Data System (ADS)

    Li, Jingwen; Wu, Zhixiong; Huang, Chuanjun; Huang, Rongjin; Li, Laifeng

    2014-01-01

    Epoxy resins have been widely employed in cryogenic engineering fields. In this work, bisphenol F epoxy resin was modified by an aromatic polyester hyperbranched epoxy resin (HTDE-2). Mechanical behaviors of the modified epoxy resins in terms of tensile properties and impact property were studied at both room and cryogenic temperatures. Moreover, the toughening mechanism was discussed by fracture surface morphology analysis. The results demonstrated that, the mechanical properties of composites initially increased until reaches the maximum value with increasing the mass content of the HTDE-2, and then decreased at both room temperature (RT) and 77K. Especially, the impact strength at 77 K was improved 40.7% compared with the pure epoxy matrix when 10 wt% HTDE-2 was introduced. The findings suggest that the HTDE-2 will be an effective toughener for the brittle bisphenol F epoxy resin for cryogenic applications.

  13. Breakdown properties of epoxy nanodielectric

    SciTech Connect

    Tuncer, Enis; Cantoni, Claudia; More, Karren Leslie; James, David Randy; Polyzos, Georgios; Sauers, Isidor; Ellis, Alvin R

    2010-01-01

    Recent developments in polymeric dielectric nanocomposites have shown that these novel materials can improve design of high voltage (hv) components and systems. Some of the improvements can be listed as reduction in size (compact hv systems), better reliability, high energy density, voltage endurance, and multifunctionality. Nanodielectric systems demonstrated specific improvements that have been published in the literature by different groups working with electrical insulation materials. In this paper we focus on the influence of in-situ synthesized titanium dioxide (TiO{sub 2}) nanoparticles on the dielectric breakdown characteristics of an epoxy-based nanocomposite system. The in-situ synthesis of the particles creates small nanoparticles on the order of 10 nm with narrow size distribution and uniform particle dispersion in the matrix. The breakdown strength of the nanocomposite was studied as a function of TiO{sub 2} concentration at cryogenic temperatures. It was observed that between 2 and 6wt% yields high breakdown values for the nanodielectric.

  14. Strain compatibility tests for sprayed foam cryogenic insulation

    NASA Technical Reports Server (NTRS)

    Hill, W. L.; Kimberlin, D. O.

    1970-01-01

    Mechanical stress applied to foam-coated aluminum alloy specimens maintained at cryogenic temperature simulates actual use conditions of the foam insulation. The testing reveals defects in the polyurethane foam or in the foam to metal bond.

  15. MECHANISTIC STUDIES OF IMPROVED FOAM EOR PROCESSES

    SciTech Connect

    William R. Rossen

    2005-01-05

    The objective of this research is to widen the application of foam to enhanced oil recovery (EOR) by investigating fundamental mechanisms of foams in porous media. This research will lay the groundwork for more applied research on foams for improved sweep efficiency in miscible gas, steam and surfactant-based EOR. Task 1 investigates the pore-scale interactions between foam bubbles and polymer molecules. Task 2 examines the mechanisms of gas trapping, and interaction between gas trapping and foam effectiveness. Task 3 investigates mechanisms of foam generation in porous media.

  16. Development of drilling foams for geothermal applications

    SciTech Connect

    McDonald, W.J.; Remont, L.J.; Rehm, W.A.; Chenevert, M.E.

    1980-01-01

    The use of foam drilling fluids in geothermal applications is addressed. A description of foams - what they are, how they are used, their properties, equipment required to use them, the advantages and disadvantages of foams, etc. - is presented. Geothermal applications are discussed. Results of industry interviews presented indicate significant potential for foams, but also indicate significant technical problems to be solved to achieve this potential. Testing procedures and results of tests on representative foams provide a basis for work to develop high-temperature foams.

  17. MECHANISTIC STUDIES OF IMPROVED FOAM EOR PROCESSES

    SciTech Connect

    William R. Rossen

    2005-03-16

    The objective of this research is to widen the application of foam to enhanced oil recovery (EOR) by investigating fundamental mechanisms of foams in porous media. This research is to lay the groundwork for more-applied research on foams for improved sweep efficiency in miscible gas, steam and surfactant-based EOR. Task 1 investigates the pore-scale interactions between foam bubbles and polymer molecules. Task 2 examines the mechanisms of gas trapping, and interaction between gas trapping and foam effectiveness. Task 3 investigates mechanisms of foam generation in porous media.

  18. Development of Defoamers for Confinenment Foam

    SciTech Connect

    Hoffman, D M; Mitchell, A R

    2005-08-10

    Aqueous foam concentrate (AFC) 380 foam was developed by Sandia National Laboratory as a blast mitigation foam for unexploded ordnance (UXO) and its ''engineered foam structure'' is reported to be able to ''envelop chemical or biological aerosols'' [1]. It is similar to commercial fire-fighting foams, consisting mostly of water with small amounts of two alcohols, an ether and surfactant. It also contains xanthan gum, probably, to strengthen the foam film and delay drainage. The concentrate is normally diluted in a 6:94 ratio with water for foaming applications. The diluted solution is normally foamed with air to an expansion factor of about 100 (density 0.01 g/cc), which is called ''dry'' foam. Higher density foam (0.18 > {rho} > 0.03 g/cc) was discovered which had quite different characteristics from ''dry'' foam and was called ''wet'' foam. Some characterization of these foams has also been carried out, but the major effort described in this document is the evaluation, at the small and medium scale, of chemical, mechanical and thermal approaches to defoaming AFC 380 foam. Several chemical approaches to defoaming were evaluated including oxidation and precipitation of the xanthan, use of commercial oil-emulsion or suspension defoamers, pH modification, and cation exchange with the surfactant. Of these the commercial defoamers were most effective. Two mechanical approaches to defoaming were evaluated: pressure and foam rupture with very fine particles. Pressure and vacuum techniques were considered too difficult for field applications but high surface area silica particles worked very well on dry foam. Finally simple thermal techniques were evaluated. An order-disorder transition occurs in xanthan solutions at about 60 C, which may be responsible for the effectiveness of hot air as a defoamer. During defoaming of 55 gallons of foam with hot air, after about 70% of the AFC 380 foam had been defoamed, the effectiveness of hot air was dramatically reduced

  19. Biopolymer foams - Relationship between material characteristics and foaming behavior of cellulose based foams

    SciTech Connect

    Rapp, F. E-mail: anja.schneider@ict.fraunhofer.de; Schneider, A. E-mail: anja.schneider@ict.fraunhofer.de; Elsner, P.

    2014-05-15

    Biopolymers are becoming increasingly important to both industry and consumers. With regard to waste management, CO{sub 2} balance and the conservation of petrochemical resources, increasing efforts are being made to replace standard plastics with bio-based polymers. Nowadays biopolymers can be built for example of cellulose, lactic acid, starch, lignin or bio mass. The paper will present material properties of selected cellulose based polymers (cellulose propionate [CP], cellulose acetate butyrate [CAB]) and corresponding processing conditions for particle foams as well as characterization of produced parts. Special focus is given to the raw material properties by analyzing thermal behavior (differential scanning calorimetry), melt strength (Rheotens test) and molecular weight distribution (gel-permeation chromatography). These results will be correlated with the foaming behavior in a continuous extrusion process with physical blowing agents and underwater pelletizer. Process set-up regarding particle foam technology, including extrusion foaming and pre-foaming, will be shown. The characteristics of the resulting foam beads will be analyzed regarding part density, cell morphology and geometry. The molded parts will be tested on thermal conductivity as well as compression behavior (E-modulus, compression strength)

  20. Biopolymer foams - Relationship between material characteristics and foaming behavior of cellulose based foams

    NASA Astrophysics Data System (ADS)

    Rapp, F.; Schneider, A.; Elsner, P.

    2014-05-01

    Biopolymers are becoming increasingly important to both industry and consumers. With regard to waste management, CO2 balance and the conservation of petrochemical resources, increasing efforts are being made to replace standard plastics with bio-based polymers. Nowadays biopolymers can be built for example of cellulose, lactic acid, starch, lignin or bio mass. The paper will present material properties of selected cellulose based polymers (cellulose propionate [CP], cellulose acetate butyrate [CAB]) and corresponding processing conditions for particle foams as well as characterization of produced parts. Special focus is given to the raw material properties by analyzing thermal behavior (differential scanning calorimetry), melt strength (Rheotens test) and molecular weight distribution (gel-permeation chromatography). These results will be correlated with the foaming behavior in a continuous extrusion process with physical blowing agents and underwater pelletizer. Process set-up regarding particle foam technology, including extrusion foaming and pre-foaming, will be shown. The characteristics of the resulting foam beads will be analyzed regarding part density, cell morphology and geometry. The molded parts will be tested on thermal conductivity as well as compression behavior (E-modulus, compression strength).

  1. Several factors influencing the fabrication of rigid foam-film solar concentrators

    NASA Astrophysics Data System (ADS)

    Ubaidullaev, A. K.; Kagan, M. B.; Ataullaev, O. Kh.; Sobirov, O. Iu.; Rabbimov, R. T.

    The strength of adhesion between the reflecting film base of an expanded-sheet concentrator and a fixative coating (epoxy resin or polyurethane foam) is studied. According to experiments on the separation of the reflecting surface of a metallized polyethylene terephthalate film from a rigid polymer coating, the stressed state of the inflated reflecting film base before the application of the coating is one cause of adhesion loss. Other important factors identified were the thermal expansion coefficients of the aluminum substrate and polymer coating, as well as the contact temperature. Increased adhesion was obtained with additions of 10-12 percent chromium oxide or 12-18 percent aluminum oxide.

  2. Computational study of laser imprint mitigation in foam-buffered inertial confinement fusion targets

    SciTech Connect

    Mason, R.J.; Kopp, R.A.; Vu, H.X.; Wilson, D.C.; Goldman, S.R.; Watt, R.G.; Dunne, M.; Willi, O.

    1998-01-01

    Recent experiments have shown that low density foam layers can significantly mitigate the perturbing effects of beam nonuniformities affecting the acceleration of thin shells. This problem is studied parametrically with two-dimensional LASNEX [G. B. Zimmerman and W. L. Kruer, Comments Plasma Phys. Controlled Fusion {bold 2}, 51 (1975)]. Foam-buffered targets are employed, consisting typically of 250 {Angstrom} of gold, and 50 {mu}m of 50mg/cm{sup 3} C{sub 10}H{sub 8}O{sub 4} foam attached to a 10 {mu}m foil. In simulation these were characteristically exposed to 1.2 ns, flat-topped green light pulses at 1.4{times}10{sup 14}W/cm{sup 2} intensity, bearing 30 {mu}m lateral perturbations of up to 60{percent} variation in intensity. Without the buffer layers the foils were severely disrupted by 1 ns. With buffering only minimal distortion was manifest at 3 ns. The smoothing is shown to derive principally from the high thermal conductivity of the heated foam. The simulation results imply that (1) the foam thickness should exceed the disturbance wavelength; (2) intensities exceeding 5{times}10{sup 13}W/cm{sup 2} are needed for assured stability beyond 2 ns; (3) longer foams at lower densities are needed for effective mitigation with shorter wavelength light; (4) the gold layer hastens conversion of the structured foam to a uniform plasma. {copyright} {ital 1998 American Institute of Physics.}

  3. Mechanism of wettability transition in copper metal foams: From superhydrophilic to hydrophobic

    NASA Astrophysics Data System (ADS)

    Shirazy, Mahmood R. S.; Blais, Sonia; Fréchette, Luc G.

    2012-06-01

    Hydrophilicity is a necessary condition for wicking materials such as copper metal foams used in heat pipes. Unfortunately hydrophilic copper metal foams become hydrophobic when exposed to room ambient air. This wettability transition is commonly explained by the formation of copper oxides on the surface; however copper oxides are known to be hydrophilic. An experimental study is conducted to explain this controversy. Effect of different atmospheres on the rate of hydrophilicity loss is studied by a novel approach which is to measure the spreading time of droplet on the foam surface. Also, surface characterization techniques such as XPS and TOF-SIMS are used to characterize the time dependent impact of the ambient air on the morphology and chemical composition of the copper metal foams. The hydrophobicity mechanism of copper metal foams is found to be dominated by surface chemistry and not its morphology (Wenzel type). Results show that oxidation is not the reason for this hydrophilic to hydrophobic change but rather, adsorption of volatile organic compounds (VOCs) on the copper foam's surface. This explanation is further supported by observing the same wettability change towards hydrophobicity when immersing hydrophilic copper metal foams in a liquid VOC (α-pinene).

  4. Physical aging in graphite/epoxy composites

    NASA Technical Reports Server (NTRS)

    Kong, E. S. W.

    1983-01-01

    Sub-Tg annealing has been found to affect the properties of graphite/epoxy composites. The network epoxy studied was based on the chemistry of tetraglycidyl 4,4'-diamino-diphenyl methane (TGDDM) crosslinked by 4,4'-diamino-diphenyl sulfone (DDS). Differential scanning calorimetry, thermal mechanical analysis, and solid-state cross-polarized magic-angle-spinning nuclear magnetic resonance spectroscopy have been utilized in order to characterize this process of recovery towards thermodynamic equilibrium. The volume and enthalpy recovery as well as the 'thermoreversibility' aspects of the physical aging are discussed. This nonequilibrium and time-dependent behavior of network epoxies are considered in view of the increasingly wide applications of TGDDM-DDS epoxies as matrix materials of structural composites in the aerospace industry.

  5. Foaming of mixtures of pure hydrocarbons

    NASA Technical Reports Server (NTRS)

    Robinson, J. V.; Woods, W. W.

    1950-01-01

    Mixtures of pure liquid hydrocarbons are capable of foaming. Nine hydrocarbons were mixed in pairs, in all possible combinations, and four proportions of each combination. These mixtures were sealed in glass tubes, and the foaming was tested by shaking. Mixtures of aliphatic with other aliphatic hydrocarbons, or of alkyl benzenes with other alkyl benzenes, did not foam. Mixtures of aliphatic hydrocarbons with alkyl benzenes did foam. The proportions of the mixtures greatly affected the foaming, the maximum foaming of 12 of 20 pairs being at the composition 20 percent aliphatic hydrocarbon, 80 percent alkyl benzene. Six seconds was the maximum foam lifetime of any of these mixtures. Aeroshell 120 lubricating oil was fractionated into 52 fractions and a residue by extraction with acetone in a fractionating extractor. The index of refraction, foam lifetime, color, and viscosity of these fractions were measured. Low viscosity and high index fractions were extracted first. The viscosity of the fractions extracted rose and the index decreased as fractionation proceeded. Foam lifetimes and color were lowest in the middle fractions. Significance is attached to the observation that none of the foam lifetimes of the fractions or residue is as high as the foam lifetime of the original Aeroshell, indicating that the foaming is not due to a particular foaming constituent, but rather to the entire mixture.

  6. MECHANISTIC STUDIES OF IMPROVED FOAM EOR PROCESSES

    SciTech Connect

    William R. Rossen

    2004-06-14

    The objective of this research is to widen the application of foam to enhanced oil recovery (EOR) by investigating fundamental mechanisms of foams in porous media. This research will lay the groundwork for more applied research on foams for improved sweep efficiency in miscible gas, steam and surfactant-based EOR. Task 1 investigates the pore-scale interactions between foam bubbles and polymer molecules. Task 2 examines the mechanisms of gas trapping, and interaction between gas trapping and foam effectiveness. Task 3 investigates mechanisms of foam generation in porous media. Significant progress was made during this period on all three Tasks. Regarding Task 1, we continued comparisons of foam behavior in sandpacks with and without polymer and oil. As in our previous results, decane was moderately destabilizing to foam. Xanthan polymer did not stabilize foam in the presence of decane in this case. Rather, it appears to have destabilized foam, so that pressure gradient decreased in spite of the increase in aqueous-phase viscosity. Research on Task 2 included the first shake-down experiments with our new apparatus for gas-phase tracer tests for direct measurement of trapped-gas saturation with foam. In addition, we began to analyze CT images of gas-phase tracer in foam displacements, which offers an independent measure of trapped-gas fraction and insights into the roles of convection of tracer in flowing gas and diffusion into trapped gas. Research on Task 3 included foam generation experiments in heterogeneous sandpacks and beadpacks and modeling of discontinuous changes in state such as foam generation. The experiments found the same three regimes (coarse foam, strong foam, and intermediate regime) in heterogeneous sandpacks previously identified in homogeneous porous media. One implication is that there may be a minimum flow rate required for foam generation in even heterogeneous porous media. The dynamics in SAG foam processes in heterogeneous media are complex

  7. Impregnating magnetic components with MDA free epoxy

    SciTech Connect

    Sanchez, R.O.; Domeier, L.; Gunewardena, S.

    1995-08-01

    This paper describes the use of {open_quotes}Formula 456{close_quotes} an aliphatic amine cured epoxy for impregnating coils. Methylene dianiline (MDA) has been used for more than 20 years as the curing agent for various epoxy formulations throughout the Department of Energy. Sandia National Laboratories began the process of replacing MDA with other formulations because of regulations imposed by OSHA on the use of MDA.

  8. Investigation of paramagnetic response of metallic epoxies

    NASA Technical Reports Server (NTRS)

    Ash, R. L.; Chegini, H.

    1986-01-01

    The paramagnetic properties of epoxies which were impregnated with metal ions were examined as the primary task in this research. A major conclusion was that the quality control of the epoxies was insufficient to permit reliable evaluation. Subsequently, a new set of specimens is being prepared. As an additional task, a new method is investigated for estimating heats of combustion for saturated hydrocarbons. The results of that investigation have shown that the empirical approach is a promising method for on-line measurements.

  9. Electrical properties of epoxies and film resistors

    NASA Technical Reports Server (NTRS)

    Sergent, J. E.

    1976-01-01

    The reliability of hybrid microcircuits has been enhanced in recent years by the use of organic adhesives as a replacement for solder and eutectics. The epoxies have been the most effective and widely used material for this application. Methods for measuring the electrical and mechanical properties of epoxies are developed. Data are given for selected conductive adhesives at high and low frequencies. The temperature coefficients of resistance of thick film resistors are presented.

  10. Investigation of the Dielectric Strength of Syntactic Foam at 77 K under DC Stress

    NASA Astrophysics Data System (ADS)

    Winkel, D.; Puffer, R.; Schnettler, A.

    2014-05-01

    Liquid nitrogen (LN2) based electrical insulation systems for superconducting equipment of electrical power distribution networks are state of the art. Since LN2 is a cryogenic liquid it has some disadvantages when used as insulation. This paper deals with syntactic foam as an alternative insulation system for superconducting apparatus. Syntactic foam is a composite material consisting of a polymeric matrix and embedded hollow microspheres with diameters of several 10 μp?. As hollow microspheres are gas-filled, using those as filling material features significant reductions of the relative permittivity and of the thermal contraction due to cooling the material to liquid nitrogen temperature (LNT, T = 77 K). In this study both an epoxy resin (ER) and an unsaturated polyester resin (UPR) serve as matrix material. The hollow microspheres used in this investigation are made of untreated and silanized glass. The results of measurements of the dielectric DC strength show, that the dielectric strength of all investigated syntactic foam compositions are significantly higher at LNT compared to ambient temperature (AT). Furthermore, the effect of a higher dielectric strength of syntactic foam with silanized glass spheres at ambient temperature vanishes at LNT. Hence, the dielectric strength at LNT is unaffected by silanization of glass microspheres.