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Sample records for extruding dl-1375 silica

  1. Extrudate versus powder silica alumina as support for Re₂O₇ catalyst in the metathesis of seed oil-derivatives - a comparison.

    PubMed

    Marvey, Bassie B

    2009-01-01

    Self- and cross-metathesis of fatty acid methyl esters (FAMEs) was investigated using a silica alumina supported Re(2)O(7) catalyst. Although a 3 wt% Re(2)O(7)/SiO(2)-Al(2)O(3)/SnBu(4) is already active for the metathesis of unsaturated FAMEs, the results have shown that particle size of silica alumina support has a profound influence on its activity and selectivity. Consequently, high substrate conversions coupled with improved product yields (for mono- and diesters) and reaction rates were obtained upon using powder, as opposed to extrudate silica alumina as the support material. Diesters are platform compounds for the synthesis of polymers and fragrances. In this paper a comparative outline of the influence of particle size of silica alumina (extrudate versus powder) on catalytic performance of a 3 wt% Re(2)O(7)/SiO(2)-Al(2)O(3)/SnBu(4) for self- and cross-metathesis of FAMEs is made. Low surface area and diffusion constraints associated with extrudates were identified as some of the factors leading to low catalytic activity and selectivity. PMID:19333442

  2. Intelligent Extruder

    SciTech Connect

    AlperEker; Mark Giammattia; Paul Houpt; Aditya Kumar; Oscar Montero; Minesh Shah; Norberto Silvi; Timothy Cribbs

    2003-04-24

    ''Intelligent Extruder'' described in this report is a software system and associated support services for monitoring and control of compounding extruders to improve material quality, reduce waste and energy use, with minimal addition of new sensors or changes to the factory floor system components. Emphasis is on process improvements to the mixing, melting and de-volatilization of base resins, fillers, pigments, fire retardants and other additives in the :finishing'' stage of high value added engineering polymer materials. While GE Plastics materials were used for experimental studies throughout the program, the concepts and principles are broadly applicable to other manufacturers materials. The project involved a joint collaboration among GE Global Research, GE Industrial Systems and Coperion Werner & Pleiderer, USA, a major manufacturer of compounding equipment. Scope of the program included development of a algorithms for monitoring process material viscosity without rheological sensors or generating waste streams, a novel detection scheme for rapid detection of process upsets and an adaptive feedback control system to compensate for process upsets where at line adjustments are feasible. Software algorithms were implemented and tested on a laboratory scale extruder (50 lb/hr) at GE Global Research and data from a production scale system (2000 lb/hr) at GE Plastics was used to validate the monitoring and detection software. Although not evaluated experimentally, a new concept for extruder process monitoring through estimation of high frequency drive torque without strain gauges is developed and demonstrated in simulation. A plan to commercialize the software system is outlined, but commercialization has not been completed.

  3. Orbital foamed material extruder

    NASA Technical Reports Server (NTRS)

    Tucker, Dennis S. (Inventor)

    2009-01-01

    This invention is a process for producing foamed material in space comprising the steps of: rotating the material to simulate the force of gravity; heating the rotating material until it is molten; extruding the rotating, molten material; injecting gas into the extruded, rotating, molten material to produce molten foamed material; allowing the molten foamed material to cool to below melting temperature to produce the foamed material. The surface of the extruded foam may be heated to above melting temperature and allowed to cool to below melting temperature. The extruded foam may also be cut to predetermined length. The starting material may be metal or glass. Heating may be accomplished by electrical heating elements or by solar heating.

  4. Extruded plastic scintillation detectors

    SciTech Connect

    Anna Pla-Dalmau, Alan D. Bross and Kerry L. Mellott

    1999-04-16

    As a way to lower the cost of plastic scintillation detectors, commercially available polystyrene pellets have been used in the production of scintillating materials that can be extruded into different profiles. The selection of the raw materials is discussed. Two techniques to add wavelength shifting dopants to polystyrene pellets and to extrude plastic scintillating strips are described. Data on light yield and transmittance measurements are presented.

  5. Extruded ceramic honeycomb and method

    DOEpatents

    Day, J. Paul

    1995-04-04

    Extruded low-expansion ceramic honeycombs comprising beta-spodumene solid solution as the principal crystal phase and with less than 7 weight percent of included mullite are produced by compounding an extrusion batch comprising a lithium aluminosilicate glass powder and a clay additive, extruding a green honeycomb body from the batch, and drying and firing the green extruded cellular honeycomb to crystallize the glass and clay into a low-expansion spodumene ceramic honeycomb body.

  6. Physical properties of extrudates containing distillers grains extruded in a twin screw extruder

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion trials were conducted with varying levels of distillers dried grains with solubles (DDGS) along with soy flour, corn flour, fish meal, vitamin mix, mineral mix and net protein content adjusted to 28% using a Wenger TX-52 twin screw extruder. The properties of extrudates obtained with exper...

  7. About NICADD extruded scintillating strips

    SciTech Connect

    Dyshkant, A.; Beznosko, D.; Blazey, G.; Chakraborty, D.; Francis, K.; Kubik, D.; Lima, J.G.; Rykalin, V.; Zutshi, v.; Baldina, E.; Bross, A.; Deering, P.; Nebel, T.; Pla-Dalmau, A.; Schellpfeffer, J.; Serritella, C.; Zimmerman, J.; /Fermilab

    2005-04-01

    The results of control measurements of extruded scintillating strip responses to a radioactive source Sr-90 are provided, and details of strip choice, preparation, and method of measurement are included. About four hundred one meter long extruded scintillating strips were measured at four different points. These results were essential for prototyping a tail catcher and muon tracker for a future international electron positron linear collider detector.

  8. Extruded scintillator for the calorimetry applications

    SciTech Connect

    Dyshkant, A.; Rykalin, V.; Pla-Dalmau, A.; Beznosko, D.; /SUNY, Stony Brook

    2006-08-01

    An extrusion line has been installed and successfully operated at FNAL (Fermi National Accelerator Laboratory) in collaboration with NICADD (Northern Illinois Center for Accelerator and Detector Development). This new Facility will serve to further develop and improve extruded plastic scintillator. Recently progress has been made in producing co-extruded plastic scintillator, thus increasing the potential HEP applications of this Facility. The current R&D work with extruded and co-extruded plastic scintillator for a potential ALICE upgrade, the ILC calorimetry program and the MINERvA experiment show the attractiveness of the chosen strategy for future experiments and calorimetry. We extensively discuss extruded and co-extruded plastic scintillator in calorimetry in synergy with new Solid State Photomultipliers. The characteristics of extruded and co-extruded plastic scintillator will be presented here as well as results with non-traditional photo read-out.

  9. Extruded scintillator for the Calorimetry applications

    SciTech Connect

    Dyshkant, A.; Rykalin, V.; Pla-Dalmau, A.; Beznosko, D.

    2006-10-27

    An extrusion line has been installed and successfully operated at FNAL (Fermi National Accelerator Laboratory) in collaboration with NICADD (Northern Illinois Center for Accelerator and Detector Development). This new Facility will serve to further develop and improve extruded plastic scintillator. Recently progress has been made in producing co-extruded plastic scintillator, thus increasing the potential HEP applications of this Facility. The current R and D work with extruded and co-extruded plastic scintillator for a potential ALICE upgrade, the ILC calorimetry program and the MINERvA experiment show the attractiveness of the chosen strategy for future experiments and calorimetry. We extensively discuss extruded and co-extruded plastic scintillator in calorimetry in synergy with new Solid State Photomultipliers. The characteristics of extruded and co-extruded plastic scintillator will be presented here as well as results with non-traditional photo read-out.

  10. FNAL-NICADD extruded scintillator

    SciTech Connect

    Beznosko, D.; Bross, A.; Dyshkant, A.; Pla-Dalmau, A.; Rykalin, V.; /Northern Illinois U.

    2005-09-01

    The possibility to produce a scintillator that satisfies the demands of physicists from different science areas has emerged with the installation of an extrusion line at Fermi National Accelerator Laboratory (FNAL). The extruder is the product of the fruitful collaboration between FNAL and Northern Illinois Center for Accelerator and Detector Development (NICADD) at Northern Illinois University (NIU). The results from the light output, light attenuation length and mechanical tolerance indicate that FNAL-NICADD scintillator is of high quality. Improvements in the extrusion die will yield better scintillator profiles and decrease the time needed for initial tuning. This paper will present the characteristics of the FNAL-NICADD scintillator based on the measurements performed. They include the response to MIPs from cosmic rays for individual extruded strips and irradiation studies where extruded samples were irradiated up to 1 Mrad. We will also discuss the results achieved with a new die design. The attractive perspective of using the extruded scintillator with MRS (Metal Resistive Semiconductor) photodetector readout will also be shown.

  11. Extruding plastic scintillator at Fermilab

    SciTech Connect

    Anna Pla-Dalmau; Alan D. Bross; Victor V. Rykalin

    2003-10-31

    An understanding of the costs involved in the production of plastic scintillators and the development of a less expensive material have become necessary with the prospects of building very large plastic scintillation detectors. Several factors contribute to the high cost of plastic scintillating sheets, but the principal reason is the labor-intensive nature of the manufacturing process. In order to significantly lower the costs, the current casting procedures had to be abandoned. Since polystyrene is widely used in the consumer industry, the logical path was to investigate the extrusion of commercial-grade polystyrene pellets with dopants to yield high quality plastic scintillator. This concept was tested and high quality extruded plastic scintillator was produced. The D0 and MINOS experiments are already using extruded scintillator strips in their detectors. An extrusion line has recently been installed at Fermilab in collaboration with NICADD (Northern Illinois Center for Accelerator and Detector Development). This new facility will serve to further develop and improve extruded plastic scintillator. This paper will discuss the characteristics of extruded plastic scintillator and its raw materials, the different manufacturing techniques and the current R&D program at Fermilab.

  12. Properties of extruded expandable breadfruit products

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Dried breadfruit was extruded with a twin screw extruder to develop a value-added expanded fruit product. This research studied the effects of barrel temperature (120-160°C), moisture content (13-25%), feeding rate (13-25 kg/h) and screw speed (115-175rpm) on physicochemical properties (bulk densit...

  13. Improvements to the single screw extruder

    NASA Technical Reports Server (NTRS)

    Hiemenz, C.; Ziegmann, G.; Franzkoch, B.; Hoffmanns, W.; Michaeli, W.

    1977-01-01

    The extrusion on a single screw extruder is examined. The process is divided into several steps: the dosage of the materials to be conveyed; the modification of the shape of the feeding opening which influences the feeding process and consequently the throughput of the extruder; optimizing the shape of the feeding zone to meet the specific material requirements; and plasticizing and homogenizing.

  14. Extruded plastic scintillator for MINERvA

    SciTech Connect

    Pla-Dalmau, Anna; Bross, Alan D.; Rykalin, Victor V.; Wood, Brian M.; /NICADD, DeKalb

    2005-11-01

    An extrusion line has recently been installed at Fermilab in collaboration with NICADD (Northern Illinois Center for Accelerator and Detector Development). This new facility will serve to further develop and improve extruded plastic scintillator. Since polystyrene is widely used in the consumer industry, the logical path was to investigate the extrusion of commercial-grade polystyrene pellets with dopants to yield high quality plastic scintillator. The D0 and MINOS experiments are already using extruded scintillator strips in their detectors. A new experiment at Fermilab is pursuing the use of extruded plastic scintillator. A new plastic scintillator strip is being tested and its properties characterized. The initial results are presented here.

  15. Completely extruded talus without soft tissue attachments.

    PubMed

    Choi, Young Rak; Jeong, Jae Jung; Lee, Ho Seong; Kim, Sang Woo; Suh, Jin-Soo

    2011-03-29

    A completely extruded talus without any remaining soft tissue attachments is extremely rare. The present report describes treatment of a 45-year-old man who sustained a completely extruded talus injury following a rock-climbing fall. Upon admission, the extruded talus was deep-frozen in our bone bank. The open ankle joint underwent massive wound debridement and irrigation for 3 days. Four days later we performed a primary subtalar fusion between the extruded talus and the calcaneus, anticipating revascularization from the calcaneus. However, aseptic loosening and osteolysis developed around the screw and talus. At 12 months post-trauma we performed a tibiocalcaneal ankle fusion with a femoral head allograft to fill the talar defect. Follow-up at 24 months post-trauma showed the patient had midfoot motion, tibio-talar-calcaneal fusion, and was able partake in 4-hour physical activity twice per week. PMID:24765266

  16. RHEOLOGY OF EXTRUDED WHEY PROTEIN ISOLATE

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Whey protein isolate (WPI), a high-quality protein used to fortify a number of foods, may be texturized with a twin-screw extruder. Since extrusion of food is commonly performed above 70°C, which causes whey protein to denature, cold extrusion below 70°C was investigated to determine the effects on...

  17. PHYSICOCHEMICAL PROPERTIES OF STARCH IN EXTRUDED RICE FLOURS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The effects of extruding temperatures and subsequent drying conditions on X-ray diffractionpatterns (XRD) and differential scanning calorimetry (DSC) of long grain (LG) and short grain (SG) rice flours were investigated. The rice flours were extruded in a twin-screw extruder at 70-120degreesC and 22...

  18. Extruder analysis, modeling, and dynamic matrix control

    SciTech Connect

    Sribuangam, D.

    1991-01-01

    The Modern Plastics extruder of the Material Science and Engineering Department is used to extrude high density polyethylene (Alathon 7040). Diameter sensor characterization is done due to the fiber positioning sensitivity of the sensor (Zimmer) and observed variations in the sensor signal. Detailed step test transfer function models are developed where the input variables are take-up speed, screw speed, gear pump speed, and die temperature set point. The output variables are die temperature, die pressure, end of the barrel temperature and pressure. A total of 18 transfer functions are obtained. The relationships between known periodic input variations and the output variations are analyzed by the power spectrum analysis. Due to the dominance of the draw resonance-like variation, the main control objective is to eliminate this variation. Results show that all control methods can handle set point tracking but achieve only a limited reduction in amplitude of the fiber diameter variation.

  19. Method for extruding pitch based foam

    DOEpatents

    Klett, James W.

    2002-01-01

    A method and apparatus for extruding pitch based foam is disclosed. The method includes the steps of: forming a viscous pitch foam; passing the precursor through an extrusion tube; and subjecting the precursor in said extrusion tube to a temperature gradient which varies along the length of the extrusion tube to form an extruded carbon foam. The apparatus includes an extrusion tube having a passageway communicatively connected to a chamber in which a viscous pitch foam formed in the chamber paring through the extrusion tube, and a heating mechanism in thermal communication with the tube for heating the viscous pitch foam along the length of the tube in accordance with a predetermined temperature gradient.

  20. Extruded plastic scintillator including inorganic powders

    DOEpatents

    Bross, Alan D.; Mellott, Kerry L.; Pla-Dalmau, Anna

    2006-06-27

    A method for producing a plastic scintillator is disclosed. A plurality of nano-sized particles and one or more dopants can be combined with a plastic material for the formation of a plastic scintillator thereof. The nano-sized particles, the dopant and the plastic material can be combined within the dry inert atmosphere of an extruder to produce a reaction that results in the formation of a plastic scintillator thereof and the deposition of energy within the plastic scintillator, such that the plastic scintillator produces light signifying the detection of a radiative element. The nano-sized particles can be treated with an inert gas prior to processing the nano-sized particles, the dopant and the plastic material utilizing the extruder. The plastic scintillator can be a neutron-sensitive scintillator, x-ray sensitive scintillator and/or a scintillator for the detection of minimum ionizing particles.

  1. Studies of NICADD Extruded Scintillator Strips

    SciTech Connect

    Dychkant, Alexandre; et al.

    2005-03-01

    About four hundred one meter long, 10 cm wide and 5 mm thick extruded scintillating strips were measured at four different points. The results of measurements strip responses to a radioactive source {sup 90}Sr are provided, and details of strip choice, preparation, and method of measurement are included. This work was essential for prototyping a tail catcher and muon tracker for a future international electron positron linear collider detector.

  2. Physicochemical Properties of Flaxseed Fortified Extruded Bean Snack

    PubMed Central

    Vadukapuram, Naveen; Hall, Clifford

    2014-01-01

    Milled flaxseed was incorporated (0–20%) into a combination of bean-corn flours and extruded in a twin screw extruder using corn curl method. Physicochemical parameters such as water activity, color, expansion ratio, bulk density, lipid content, and peroxide values of extruded snack were analyzed. Scanning electron micrographs were taken. Peroxide values and propanal contents were measured over four months of storage. Rancidity scores of extruded snack were measured using a trained panel. As expected, omega-3 fatty acids and bulk density increased with increasing flaxseed fortification levels. Extrudates with more flaxseed had decreased lightness values and expansion ratios. However, only the 15 and 20% flaxseed containing extrudates had expansion ratios that were significantly (P ≤ 0.05) different from the control. In general, no significant difference (P > 0.05) in water activity values was observed in the flaxseed fortified extrudates, except in the navy-corn based extrudates. Peroxide values increased with increased flaxseed levels and over a storage period. However, propanal values did not change significantly in the 5–10% flaxseed fortified extrudates but increased in extrudates with higher levels of flaxseed. Rancidity scores were correlated with peroxide values and did not increase significantly during storage under nitrogen flushed conditions. PMID:26904633

  3. Extrusion of electrode material by liquid injection into extruder barrel

    DOEpatents

    Keller, D.G.; Giovannoni, R.T.; MacFadden, K.O.

    1998-03-10

    An electrode sheet product is formed using an extruder having a feed throat and a downstream section by separately mixing an active electrode material and a solid polymer electrolyte composition that contains lithium salt. The active electrode material is fed into the feed throat of the extruder, while a portion of at least one fluid component of the solid polymer electrolyte composition is introduced to the downstream section. The active electrode material and the solid polymer electrolyte composition are compounded in a downstream end of the extruder. The extruded sheets, adhered to current collectors, can be formed into battery cells. 1 fig.

  4. Extrusion of electrode material by liquid injection into extruder barrel

    DOEpatents

    Keller, David Gerard; Giovannoni, Richard Thomas; MacFadden, Kenneth Orville

    1998-01-01

    An electrode sheet product is formed using an extruder having a feed throat and a downstream section by separately mixing an active electrode material and a solid polymer electrolyte composition that contains lithium salt. The active electrode material is fed into the feed throat of the extruder, while a portion of at least one fluid component of the solid polymer electrolyte composition is introduced to the downstream section. The active electrode material and the solid polymer electrolyte composition are compounded in a downstream end of the extruder. The extruded sheets, adhered to current collectors, can be formed into battery cells.

  5. Preferred orientations in extruded nickel and iron aluminides

    NASA Astrophysics Data System (ADS)

    Khadkikar, P. S.; Michal, G. M.; Vedula, K.

    1990-01-01

    Preferred orientations in both powder-extruded and cast and extruded binary NiAl (≃45 at. pet Al), FeAl (≃40 at. pet Al), and Ni3Al (≃24 at. pet Al) have been characterized by plotting inverse pole figures. The preferred orientation, [111], was observed along the extrusion direction in both powder-extruded and cast and extruded NiAl. Powder-extruded FeAl also exhibited [111] as the preferred orientation in the as-extruded condition. However, [110] was observed to be the preferred orientation in the cast and extruded FeAl and was replaced by a [211] orientation preference upon annealing. Annealing did not change the preferred orientations in NiAl or in powder-extruded FeAl. In contrast to the B2 NiAl and FeAl alloys, the Ll2 Ni3Al alloy exhibited nearly random orientations with only a minor preference for a [111] orientation in the as-extruded condition.

  6. Method and apparatus for extruding large honeycombs

    SciTech Connect

    Kragle, Harry A.; Lambert, David W.; Lipp, G. Daniel

    1996-09-03

    Extrusion die apparatus and an extrusion method for extruding large-cross-section honeycomb structures from plasticized ceramic batch materials are described, the apparatus comprising a die having a support rod connected to its central portion, the support rod being anchored to support means upstream of the die. The support rod and support means act to limit die distortion during extrusion, reducing die strain and stress to levels permitting large honeycomb extrusion without die failure. Dies of optimal thickness are disclosed which reduce the maximum stresses exerted on the die during extrusion.

  7. Extruding Kolmogorov-type phase screen ribbons.

    PubMed

    Fried, David L; Clark, Tim

    2008-02-01

    A phase screen ribbon extrusion process is presented that allows a phase screen ribbon of any specified width to be extruded, one column at a time, producing a ribbon of any desired length, with Kolmogorov statistics (i.e., having a five-thirds power-law-dependent structure function) for all separations up to some selected upper limit--which upper limit can be as large as desired. The method is an adaptation of the method described by [Assémat et al. Opt. Express 14, 988 (2006)]. PMID:18246180

  8. Dissolution from solid lipid extrudates containing release modifiers.

    PubMed

    Güres, Sinan; Kleinebudde, Peter

    2011-06-30

    The influence of different types of release modifiers on the dissolution from solid lipid extrudates was investigated. Diprophylline was extruded together with 45% tristearin and 5% (w/w) of a release modifier to suitable extrudates. Three groups of release modifiers were defined: Hydrocolloids, disintegrants and pore formers. All of the release modifier-containing extrudates showed a faster release compared to the reference extrudate, which contained 50% (w/w) of each, API and lipid. Increasing the amount of diprophylline in the binary mixture up to 55% (w/w) also increased its release rate. Compared to this new reference, not all of the release modifier-containing extrudates exhibited an increased dissolution rate. Within the group of pore formers, there was a great discrepancy concerning the dissolution rates. Extrudates containing polyethylene glycol (PEG) exhibited a much higher release rate compared with extrudates containing sodium chloride or mannitol. This behaviour was assumed to be based on the extrusion temperature of 65°C at which PEG exists in the molten state. The hypothesis was tested using different PEGs and another solid lipid. PMID:21515350

  9. Polyphenolic composition and antioxidant capacity of extruded cranberry pomace

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Cranberry pomace was mixed with corn starch in various ratios (30/70, 40/60, 50/50 pomace/corn starch), and extruded using a twin-screw extruder at three temperatures (150, 170, 190 C), and two screw speeds (150, 200 rpm). Changes in the anthocyanin, flavonol, and procyanidin contents due to extrus...

  10. Properties of extruded chia-corn meal puffs

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This study investigated the properties of extruded corn meal puffs containing chia. Mixtures of corn meal and chia seeds (0-20%) were processed in a laboratory-scale twin-screw extruder at different moisture contents (18-22%) and final heating zone temperatures (120-160 °C). Extrusion processing pro...

  11. Silica nephropathy.

    PubMed

    Ghahramani, N

    2010-07-01

    Occupational exposure to heavy metals, organic solvents and silica is associated with a variety of renal manifestations. Improved understanding of occupational renal disease provides insight into environmental renal disease, improving knowledge of disease pathogenesis. Silica (SiO2) is an abundant mineral found in sand, rock, and soil. Workers exposed to silica include sandblasters, miners, quarry workers, masons, ceramic workers and glass manufacturers. New cases of silicosis per year have been estimated in the US to be 3600-7300. Exposure to silica has been associated with tubulointerstitial disease, immune-mediated multisystem disease, chronic kidney disease and end-stage renal disease. A rare syndrome of painful, nodular skin lesions has been described in dialysis patients with excessive levels of silicon. Balkan endemic nephropathy is postulated to be due to chronic intoxication with drinking water polluted by silicates released during soil erosion. The mechanism of silica nephrotoxicity is thought to be through direct nephrotoxicity, as well as silica-induced autoimmune diseases such as scleroderma and systemic lupus erythematosus. The renal histopathology varies from focal to crescentic and necrotizing glomerulonephritis with aneurysm formation suggestive of polyarteritis nodosa. The treatment for silica nephrotoxicity is non-specific and depends on the mechanism and stage of the disease. It is quite clear that further research is needed, particularly to elucidate the pathogenesis of silica nephropathy. Considering the importance of diagnosing exposure-related renal disease at early stages, it is imperative to obtain a thorough occupational history in all patients with renal disease, with particular emphasis on exposure to silica, heavy metals, and solvents. PMID:23022796

  12. Study on profile measurement of extruding tire tread by laser

    NASA Astrophysics Data System (ADS)

    Wang, LiangCai; Zhang, Wanping; Zhu, Weihu

    1996-10-01

    This paper presents a new 2D measuring system-profile measurement of extruding tire tread by laser. It includes the thickness measurement of extruding tire tread by laser and the width measurement of extruding tire tread using Moire Fringe. The system has been applied to process line of extruding tire tread. Two measuring results have been obtained. One is a standard profile picture of extruding tire tread including seven measuring values. Another one is a series of thickness and width values. When the scanning speed < 100mm/sec and total width < 800mm. The measuring errors of width < +/- 0.5mm. While the thickness range is < 40mm. The measuring errors of thickness < +/- 0.1mm.

  13. Extruder system and method for treatment of a gaseous medium

    DOEpatents

    Silvi, Norberto; Perry, Robert James; Singh, Surinder Prabhjot; Balch, Gary Stephen; Westendorf, Tiffany Elizabeth Pinard

    2016-04-05

    A system for treatment of a gaseous medium, comprises an extruder having a barrel. The extruder further comprises a first inlet port, a second inlet port, and a plurality of outlet ports coupled to the barrel. The first inlet port is configured for feeding a lean sorbent, the second inlet port is configured for feeding a gaseous medium, and the plurality of outlet ports are configured for releasing a plurality of components removed from the gaseous medium. Further, the extruder comprises a plurality of helical elements coupled to a plurality of kneading elements, mounted on a shaft, and disposed within the barrel. The barrel and the plurality of helical and kneading elements together form an absorption unit and a desorption unit. The first and second inlet ports are formed in the absorption unit and the plurality of outlet ports are formed in the absorption and desorption units.

  14. Quality improvement of melt extruded laminar systems using mixture design.

    PubMed

    Hasa, D; Perissutti, B; Campisi, B; Grassi, M; Grabnar, I; Golob, S; Mian, M; Voinovich, D

    2015-07-30

    This study investigates the application of melt extrusion for the development of an oral retard formulation with a precise drug release over time. Since adjusting the formulation appears to be of the utmost importance in achieving the desired drug release patterns, different formulations of laminar extrudates were prepared according to the principles of Experimental Design, using a design for mixtures to assess the influence of formulation composition on the in vitro drug release from the extrudates after 1h and after 8h. The effect of each component on the two response variables was also studied. Ternary mixtures of theophylline (model drug), monohydrate lactose and microcrystalline wax (as thermoplastic binder) were extruded in a lab scale vertical ram extruder in absence of solvents at a temperature below the melting point of the binder (so that the crystalline state of the drug could be maintained), through a rectangular die to obtain suitable laminar systems. Thanks to the desirability approach and a reliability study for ensuring the quality of the formulation, a very restricted optimal zone was defined within the experimental domain. Among the mixture components, the variation of microcrystalline wax content played the most significant role in overall influence on the in vitro drug release. The formulation theophylline:lactose:wax, 57:14:29 (by weight), selected based on the desirability zone, was subsequently used for in vivo studies. The plasma profile, obtained after oral administration of the laminar extruded system in hard gelatine capsules, revealed the typical trend of an oral retard formulation. The application of the mixture experimental design associated to a desirability function permitted to optimize the extruded system and to determine the composition space that ensures final product quality. PMID:25912827

  15. Physical and functional properties of arrowroot starch extrudates.

    PubMed

    Jyothi, A N; Sheriff, J T; Sajeev, M S

    2009-03-01

    Arrowroot starch, a commercially underexploited tuber starch but having potential digestive and medicinal properties, has been subjected to extrusion cooking using a single screw food extruder. Different levels of feed moisture (12%, 14%, and 16%) and extrusion temperatures (140, 150, 160, 170, 180, and 190 degrees C) were used for extrusion. The physical properties--bulk density, true density, porosity, and expansion ratio; functional properties such as water absorption index, water solubility index, oil absorption index, pasting, rheological, and textural properties; and in vitro enzyme digestibility of the extrudates were determined. The expansion ratio of the extrudates ranged from 3.22 to 6.09. The water absorption index (6.52 to 8.85 g gel/g dry sample), water solubility index (15.92% to 41.31%), and oil absorption index (0.50 to 1.70 g/g) were higher for the extrudates in comparison to native starch (1.81 g gel/g dry sample, 1.16% and 0.60 g/g, respectively). The rheological properties, storage modulus, and loss modulus of the gelatinized powdered extrudates were significantly lower (P < 0.05) and these behaved like solutions rather than a paste or a gel. Hardness and toughness were more for the samples extruded at higher feed moisture and lower extrusion temperature, whereas snap force and energy were higher at lower feed moisture and temperature. There was a significant decrease in the percentage digestibility of arrowroot starch (30.07% after 30 min of incubation with the enzyme) after extrusion (25.27% to 30.56%). Extrusion cooking of arrowroot starch resulted in products with very good expansion, color, and lower digestibility, which can be exploited for its potential use as a snack food. PMID:19323747

  16. Characterization of modified 9 Cr-1 Mo steel extruded pipe

    SciTech Connect

    Sikka, V.K.; Hart, M.D.

    1985-04-01

    The fabrication of hot-extruded pipe of modified 9 Cr-1 Mo steel at Cameron Iron Works is described. The report also deals with the tempering response; tensile, Charpy impact, and creep properties; and microstructure of the hot-extruded pipe. The tensile properties of the pipe are compared with the average and average -1.65 standard error of estimate curves for various product forms of several commercial heats of this alloy. The creep-rupture properties are compared with the average curve for various product forms of the commercial heats.

  17. PHYSICAL PROPERTIES OF EXTRUDED AND INJECTION MOLDED CORN GLUTEN MEAL

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This study was performed to investigate the compounding of corn gluten meal (CGM) and decanoic acid and to evaluate their mechanical properties. The mixture of CGM and 30% decanoic acid was compounded in a twin screw extruder, followed by injection molding. Scanning electron microscopy (SEM), tens...

  18. Extruded Self-Lubricating Solid For High-Temperature Use

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.; Waters, W. J.; Soltis, R. F.; Bemis, K.

    1996-01-01

    "EX-212" denotes high-density extruded form of composite solid material self-lubricating over wide range of temperatures. Properties equal or exceed those of powder-metallurgy version of this material. Developed for use in advanced engines at high temperatures at which ordinary lubricants destroyed.

  19. Buckling of a beam extruded into highly viscous fluid.

    PubMed

    Gosselin, F P; Neetzow, P; Paak, M

    2014-11-01

    Inspired by microscopic Paramecia which use trichocyst extrusion to propel themselves away from thermal aggression, we propose a macroscopic experiment to study the stability of a slender beam extruded in a highly viscous fluid. Piano wires were extruded axially at constant speed in a tank filled with corn syrup. The force necessary to extrude the wire was measured to increase linearly at first until the compressive viscous force causes the wire to buckle. A numerical model, coupling a lengthening elastica formulation with resistive-force theory, predicts a similar behavior. The model is used to study the dynamics at large time when the beam is highly deformed. It is found that at large time, a large deformation regime exists in which the force necessary to extrude the beam at constant speed becomes constant and length independent. With a proper dimensional analysis, the beam can be shown to buckle at a critical length based on the extrusion speed, the bending rigidity, and the dynamic viscosity of the fluid. Hypothesizing that the trichocysts of Paramecia must be sized to maximize their thrust per unit volume as well as avoid buckling instabilities, we predict that their bending rigidity must be about 3×10^{-9}Nμm^{2}. The verification of this prediction is left for future work. PMID:25493827

  20. 99. 99% Al/ 6063 Alloy Co-extruded beam chamber

    SciTech Connect

    Ishimaru, H.; Narushima, K.; Kanazawa, K.

    1988-09-30

    In an electron storage ring, synchrotron radiation causes stimulated gas desorption from the vacuum chamber wall. It raises the operating pressure far above the ultrahigh vacuum range needed for long beam lifetimes. In order to determine an ideal material for low dynamic gas desorption we have studied the properties of co-extruded 99.99%Al/ 6063 alloy. (AIP)

  1. Effect of starch sources on extruded aquaculture feed containing DDGS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aquaculture is one of the most rapidly growing sectors of agriculture, and is a reliable growth market for the prepared feeds. A Brabender laboratory-scale single screw extruder was used to study the effect of various starch sources (cassava, corn, and potato), DDGS levels (20, 30, and 40% (wb)), an...

  2. Buckling of a beam extruded into highly viscous fluid

    NASA Astrophysics Data System (ADS)

    Gosselin, F. P.; Neetzow, P.; Paak, M.

    2014-11-01

    Inspired by microscopic Paramecia which use trichocyst extrusion to propel themselves away from thermal aggression, we propose a macroscopic experiment to study the stability of a slender beam extruded in a highly viscous fluid. Piano wires were extruded axially at constant speed in a tank filled with corn syrup. The force necessary to extrude the wire was measured to increase linearly at first until the compressive viscous force causes the wire to buckle. A numerical model, coupling a lengthening elastica formulation with resistive-force theory, predicts a similar behavior. The model is used to study the dynamics at large time when the beam is highly deformed. It is found that at large time, a large deformation regime exists in which the force necessary to extrude the beam at constant speed becomes constant and length independent. With a proper dimensional analysis, the beam can be shown to buckle at a critical length based on the extrusion speed, the bending rigidity, and the dynamic viscosity of the fluid. Hypothesizing that the trichocysts of Paramecia must be sized to maximize their thrust per unit volume as well as avoid buckling instabilities, we predict that their bending rigidity must be about 3 ×10-9N μ m2 . The verification of this prediction is left for future work.

  3. Carbohydrate Composition of Raw and Extruded Pulse Flours

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion cooking technology is commercially used in the fabrication of a variety of snack-type and ready-to-eat foods made from cereals grains. However, with the exception of soybean, other pulses such as lentil, dry pea and chickpea have not been used for the development of extruded food products...

  4. A New Extrudable Form of Hypromellose: AFFINISOL™ HPMC HME.

    PubMed

    Huang, Siyuan; O'Donnell, Kevin P; Keen, Justin M; Rickard, Mark A; McGinity, James W; Williams, Robert O

    2016-02-01

    Hypromellose is a hydrophilic polymer widely used in immediate- and modified-release oral pharmaceutical dosage forms. However, currently available grades of hypromellose are difficult, if not impossible, to process by hot melt extrusion (HME) because of their high glass transition temperature, high melt viscosity, and low degradation temperature. To overcome these challenges, a modified grade of hypromellose, AFFINISOL™ HPMC HME, was recently introduced. It has a significantly lower glass transition temperature and melt viscosity as compared to other available grades of hypromellose. The objective of this paper is to assess the extrudability and performance of AFFINISOL™ HPMC HME (100LV and 4M) as compared to other widely used polymers in HME, including HPMC 2910 100cP (the currently available hypromellose), Soluplus®, Kollidon® VA 64, and EUDRAGIT® E PO. Formulations containing polymer and carbamazepine (CBZ) were extruded on a co-rotating 16-mm twin-screw extruder, and the effect of temperature, screw speed, and feed rate was investigated. The performance of the solid dispersions was evaluated based on Flory-Huggins modeling and characterized by differential scanning calorimetry (DSC), X-ray powder diffraction (XRD), Raman spectroscopy, Fourier-transform infrared (FTIR) spectroscopy, and dissolution. All formulations extruded well except for HPMC 2910 100cP, which resulted in over-torqueing the extruder (machine overloading because the motor cannot provide efficient energy to rotate the shaft). Among the HME extrudates, only the EUDRAGIT® E PO formulation was crystalline as confirmed by DSC, XRD, and Raman, which agreed with predictions from Flory-Huggins modeling. Dissolution testing was conducted under both sink and non-sink conditions. Sink dissolution testing in neutral media revealed that amorphous CBZ in the HME extrudates completely dissolved within 15 min, which was much more rapid than the time for complete dissolution of bulk CBZ (60 min) and

  5. Microstructure and Mechanical Properties of Extruded Gamma Met PX

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Das, G.; Locci, I.; Whittenberger, J. D.; Lerch, B. A.; Kestler, H.

    2003-01-01

    A gamma TiAl alloy with a high Nb content is being assessed as a compressor blade material. The microstructure and mechanical properties of extruded Ti-45Al-X(Nb,B,C) (at %) were evaluated in both an as-extruded condition and after a lamellar heat treatment. Tensile behavior of both as-extruded and lamellar heat treated specimens was studied in the temperature range of RT to 926 C. In general, the yield stress and ultimate tensile strength reached relatively high values at room temperature and decreased with increasing deformation temperature. The fatigue strength of both microstructures was characterized at 650 C and compared to a baseline TiAl alloy and to a Ni-base superalloy. Tensile and fatigue specimens were also exposed to 800 C for 200 h in air to evaluate the alloy's environmental resistance. A decrease in ductility was observed at room temperature due to the 800 C exposure but the 650 C fatigue properties were unaffected. Compressive and tensile creep testing between 727 and 1027 C revealed that the creep deformation was reproducible and predictable. Creep strengths reached superalloy-like levels at fast strain rates and lower temperatures but deformation at slower strain rates and/or higher temperature indicated significant weakening for the as-extruded condition. At high temperatures and low stresses, the lamellar microstructure had improved creep properties when compared to the as-extruded material. Microstructural evolution during heat treatment, identification of various phases, and the effect of microstructure on the tensile, fatigue, and creep behaviors is discussed.

  6. Microstructure and Mechanical Properties of Extruded Gamma Microstructure Met PX

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Das, G.; Locci, J.; Whittenberger, J. D.; Lerch, B. A.; Kestler, H.

    2003-01-01

    A gamma TiAl alloy with a high Nb content is being assessed as a compressor blade material. The microstructure and mechanical properties of extruded Ti-45Al-X(Nb,B,C) (at.%) were evaluated in both an as-extruded condition and after a lamellar heat treatment. Tensile behavior of both as-extruded and lamellar heat treated specimens was studied in the temperature range of RT to 926 C. In general, the yield stress and ultimate tensile strength reached relatively high values at room temperature and decreased with increasing deformation temperature. The fatigue strength of both microstructures was characterized at 650 C and compared to a baseline TiAl alloy and to a Ni-base superalloy. Tensile and fatigue specimens were also exposed to 800 C for 200 h in air to evaluate the alloy's environmental resistance. A decrease in ductility was observed at room temperature due to the 800 C. exposure but the 650 C fatigue properties were unaffected. Compressive and tensile creep testing between 727 and 1027 C revealed that the creep deformation was reproducible and predictable. Creep strengths reached superalloy-like levels at fast strain rates and lower temperatures but deformation at slower strain rates and/or higher temperature indicated significant weakening for the as-extruded condition. At high temperatures and low stresses, the lamellar microstructure had improved creep properties when compared to the as-extruded material. Microstructural evolution during heat treatment, identification of various phases, and the effect of microstructure on the tensile, fatigue, and creep behaviors is discussed.

  7. Processing and characterization of extruded zein-based biodegradable films

    NASA Astrophysics Data System (ADS)

    Wang, Ying

    The objectives of this study were to prepare biodegradable zein films by extrusion processing and to evaluate relevant physical properties of resulting films with respect to their potential as packaging materials. The manufacture of protein-based packaging films by extrusion has remained a challenge. In this study, a zein resin was prepared by combining zein and oleic acid. This resin was formed into films by blown extrusion at the bench-top scale. Resin moisture content and extruder barrel temperature profile were identified as major parameters controlling the process. The optimum temperature of the blowing head was determined to be 40--45°C, while optimum moisture at film collection was 14--15%. Physico-chemical properties of the extruded products were characterized. Extruded products exhibited plastic behavior and ductility. Morphology characterization by SEM showed micro voids in extruded zein sheets, caused by entrapped air bubbles or water droplets. DSC characterization showed that zein was effectively plasticized by oleic acid as evidenced by the lowered glass transition temperature of zein films. X-ray scattering was used to investigate changes in zein molecular aggregation during processing. It was observed that higher mechanical energy treatment progressively disrupted zein molecular aggregates, resulting in a more uniform distribution of individual zein molecules. With the incorporation of oleic acid as plasticizer and monoglycerides as emulsifier, zein formed structures with long-range periodicity which varied depending on the formulation and processing methods. Processing methods for film formation affected the binding of oleic acid to zein with higher mechanical energy treatment resulting in better interaction between the two components. The moisture sorption capacity of extruded zein films was reduced due to the compact morphology caused by extrusion. Plasticization with oleic acid further reduced moisture sorption of zein films. The overall

  8. Development of a Tritium Extruder for ITER Pellet Injection

    SciTech Connect

    M.J. Gouge; P.W. Fisher

    1998-09-01

    As part of the International Thermonuclear Experimental Reactor (ITER) plasma fueling development program, Oak Ridge National Laboratory (ORNL) has fabricated a pellet injection system to test the mechanical and thermal properties of extruded tritium. Hydrogenic pellets will be used in ITER to sustain the fusion power in the plasma core and may be crucial in reducing first-wall tritium inventories by a process of "isotopic fueling" in which tritium-rich pellets fuel the burning plasma core and deuterium gas fuels the edge. This repeating single-stage pneumatic pellet injector, called the Tritium-Proof-of-Principle Phase II (TPOP-II) Pellet Injector, has a piston-driven mechanical extruder and is designed to extrude and accelerate hydrogenic pellets sized for the ITER device. The TPOP-II program has the following development goals: evaluate the feasibility of extruding tritium and deuterium-tritium (D-T) mixtures for use in future pellet injection systems; determine the mechanical and thermal properties of tritium and D-T extrusions; integrate, test, and evaluate the extruder in a repeating, single-stage light gas gun that is sized for the ITER application (pellet diameter -7 to 8 mm); evaluate options for recycling propellant and extruder exhaust gas; and evaluate operability and reliability of ITER prototypical fueling systems in an environment of significant tritium inventory that requires secondary and room containment systems. In tests with deuterium feed at ORNL, up to 13 pellets per extrusion have been extruded at rates up to 1 Hz and accelerated to speeds of 1.0 to 1.1 km/s, using hydrogen propellant gas at a supply pressure of 65 bar. Initially, deuterium pellets 7.5 mm in diameter and 11 mm in length were produced-the largest cryogenic pellets produced by the fusion program to date. These pellets represent about a 10% density perturbation to ITER. Subsequently, the extruder nozzle was modified to produce pellets that are almost 7.5-mm right circular

  9. A Novel cooked extruded lentils analog: physical and chemical properties.

    PubMed

    Abu-Ghoush, Mahmoud; Alavi, Sajid; Al-Shathri, Abdulaziz

    2015-07-01

    Developing an extruded lentil analog is our aim. Lentil analog with six formulations were produced using a pilot-scale single (SS) and twin screw (TS) extruders. Texture analysis of lentil analogs prepared for consumption revealed that the products formulated with 60:40 and 70:30 soy: wheat ratios exhibited a significantly higher hardness, adhesiveness and lower springiness as compared to all other treatments. Differential Scanning Calorimeter (DSC) results indicated that all starches in dry blend are completely 100 % gelatinized by extrusion for all treatments at 100 °C. The maximum peak of viscosity for TS was formed after 5.58 min. from the run at 89.9 °C for the best treatment. However, this lentil analog product can provide a high quality lentil which can be used as a substitute for regular lentils. PMID:26139886

  10. Early-age volume changes of extrudable reactive powder concrete

    NASA Astrophysics Data System (ADS)

    Cherkaoui, K.; Courtial, M.; Dunstetter, F.; Khelidj, A.; Mounanga, P.; de Noirfontaine, M. N.

    2010-06-01

    This article presents a study on the early-age autogenous deformations of Extrudable Reactive Powder Concretes (ERPCs), especially designed for the making of concrete pipes by extrusion. Different ERPC mixtures, with variable amounts of polycarboxylate superplasticizer (SP), have been investigated. Results on 28-day mechanical properties, early-age hydration rate, autogenous shrinkage and premature cracking risk are analyzed and discussed in relation with the ERPC mix parameters.

  11. Production of aluminum-lithium near net shape extruded cylinders

    NASA Technical Reports Server (NTRS)

    Hartley, Paula J.

    1995-01-01

    In the late 1980's, under funding from the Advanced Launch System Program, numerous near net shape technologies were investigated as a means for producing high quality, low cost Aluminum-Lithium (Al-Li) hardware. Once such option was to extrude near net shape barrel panels instead of producing panels by machining thick plate into a final tee-stiffened configuration (which produced up to 90% scrap). This method offers a reduction in the volume of scrap and consequently reduces the buy-to-fly cost. Investigation into this technology continued under Shuttle-C funding where four Al alloys 2219, 2195, 2096, and RX 818 were extruded. Presented herein are the results of that program. Each alloy was successfully extruded at Wyman Gordon, opened and flattened at Ticorm, and solution heat treated and stretched at Reynolds Metals Company. The first two processes were quite successful while the stretching process did offer some challenges. Due to the configuration of the panels and the stretch press set-up, it was difficult to induce a consistent percentage of cold work throughout the length and width of each panel. The effects of this variation will be assessed in the test program to be conducted at a future date.

  12. Conjugated linoleic acid content of milk and cheese from cows fed extruded oilseeds.

    PubMed

    Dhiman, T R; Helmink, E D; McMahon, D J; Fife, R L; Pariza, M W

    1999-02-01

    Extruded oilseeds were fed to 24 dairy cows to study the influence on the conjugated linoleic acid content of milk and cheese. Cows were fed one of three diets that contained forage and grain in a ratio of 47:53. A control diet containing 13.5% soybean meal was compared with diets containing 12% full fat extruded soybeans or 12% full fat extruded cottonseed. The control, extruded soybean, and extruded cottonseed diets contained 2.73, 4.89, and 4.56% fatty acids, respectively. Measurements were made during the last 5 wk of the 8-wk experiment. The DM intakes and 3.5% fat-corrected milk yields were higher for cows fed the extruded soybean and extruded cottonseed diets than for cows fed the control diet. A tendency for lower fat and protein contents in the milk of cows fed the extruded soybean and extruded cottonseed diets was detected. Most of the C18 fatty acids were increased in the milk and cheese when extruded soybeans and cottonseeds were fed. The conjugated linoleic acid content in milk and cheese increased a mean of 109% when full fat extruded soybeans were fed and increased 77% when cottonseeds were fed compared with the conjugated linoleic acid content when the control diet was fed. Processing the milk into cheese did not alter the conjugated linoleic acid content. The conjugated linoleic acid content of milk and cheese can be increased by the inclusion of full fat extruded soybeans and full fat extruded cottonseeds in the diets of dairy cows. PMID:10068962

  13. Multifunctional mesoporous silica catalyst

    DOEpatents

    Lin, Victor Shang-Yi; Tsai, Chih-Hsiang; Chen, Hung-Ting; Pruski, Marek; Kobayashi, Takeshi

    2015-03-31

    The present invention provides bifunctional silica mesoporous materials, including mesoporous silica nanoparticles ("MSN"), having pores modified with diarylammonium triflate and perfluoroaryl moieties, that are useful for the acid-catalyzed esterification of organic acids with organic alcohols.

  14. What Is Crystalline Silica?

    MedlinePlus

    ... silica, and requires a repirator protection program until engineering controls are implemented. Additionally, OSHA has a National ... silica materials with safer substitutes, whenever possible. ■ Provide engineering or administrative controls, where feasible, such as local ...

  15. Silica extraction from geothermal water

    SciTech Connect

    Bourcier, William L; Bruton, Carol J

    2014-09-23

    A method of producing silica from geothermal fluid containing low concentration of the silica of less than 275 ppm includes the steps of treating the geothermal fluid containing the silica by reverse osmosis treatment thereby producing a concentrated fluid containing the silica, seasoning the concentrated fluid thereby producing a slurry having precipitated colloids containing the silica, and separating the silica from the slurry.

  16. Effect of blend moisture and extrusion temperature on physical properties of everlasting pea-wheat extrudates.

    PubMed

    Zarzycki, P; Kasprzak, M; Rzedzicki, Z; Sobota, A; Wirkijowska, A; Sykut-Domańska, E

    2015-10-01

    The effect of everlasting pea in combination with wheat on physical properties and microstructure of extrudates were studied. The share of everlasting pea (Lathyrus sativus) was variable, at 35, 50 and 65 %, respectively. The everlasting pea-wheat mixtures were moistened to the required level (18, 21, and 24 %), homogenized, conditioned and extruded in twin-screw extruder with counter-rotating conical screws. All of the obtained extrudates were characterised by a slow degree of radial expansion and high specific density. The Pearson correlation analysis indicated a statistically significant linear Pearson correlation (p < 0.05) between chemical compositions of the blends and physical properties of the extrudates. The expansion ratio increased as the concentration of the fibers and proteins increased, while specific density and hardness decreased. Inverse relationship was observed for crude fat. The microstructure of the extrudates was determined by both the moisture of the blend and the process temperature. The differences observed in the size, number of air cells and in the cell wall shapes and thickness indicate possibilities of the modification of physical properties of everlasting pea-wheat extrudates. The extrudates produced from everlasting pea-wheat blends (50:50) at higher barrel temperature (110/140/180/170/130 °C) were characterised by more numerous air cells of smaller diameters. Increasing moisture content of extruded blends results in extrudates with a higher porosity. No significant effect was shown in the chemical compositions on the level of metal contamination in the extrudates. The application of a counter-rotating twin-screw extrusion-cooker in the study permitted the production of compact, hard everlasting pea-wheat extrudates for use in vegetarian lunch dishes. PMID:26396414

  17. Rheological and nutritional quality of selected dehulled legumes blended rice extrudates.

    PubMed

    Balasubramanian, S; Borah, Anjan; Singh, K K; Patil, R T

    2012-10-01

    Rheological and nutritional quality of ready-to-eat rice (Oryza sativa ) -legume viz. black gram (Vigna mungo), green gram (Vigna radiata), lentil (Lens culinaris) and peas (Pisum sativum) based extrudates were studied using low cost collet extruder. Extrudates were prepared keeping constant feed rate (25 kg/h) and moisture content (14% wb) at 0, 5, 10 and 15% legume incorporation levels. Rheological properties of porridge made of extrudate flour were evaluated using Rapid Visco Analyser (RVA). Maximum and minimum peak viscosity for rice extrudates alone and rice extrudates blended with 15% peas were 697 cp and 523 cp, respectively. There was a decreasing trend in degree of gelatinization with increase in legume incorporation level. Other RVA rheological parameters like trough break down and final viscosity were in the range of 266-226 cp, 431-297 cp and 452-375 cp respectively. Maximum values of protein, fat, fibre and ash contents were found in rice extrudates at 15% legumes blend levels. There was an increasing trend in nutrient contents with legume content in rice extrudates. Degree of gelatinization for rice alone extrudate was 29.4% and showed a decrease in gelatinization with increase in legumes extrudate and was minimum (22.4%) for rice blended with 15% dehulled green gram. Sensory evaluation scores for all extrudates showed the most acceptable range of 6 to 8. Thus, legume blend level (up to 15%) of dehulled legumes fetched good scores and showed promising trend for the production of low cost expanded extrudates and its instant flour. PMID:24082277

  18. Material wear and failure mode analysis of breakfast cereal extruder barrels and screw elements

    NASA Astrophysics Data System (ADS)

    Mastio, Michael Joseph, Jr.

    2005-11-01

    Nearly seventy-five years ago, the single screw extruder was introduced as a means to produce metal products. Shortly after that, the extruder found its way into the plastics industry. Today much of the world's polymer industry utilizes extruders to produce items such as soda bottles, PVC piping, and toy figurines. Given the significant economical advantages of extruders over conventional batch flow systems, extruders have also migrated into the food industry. Food applications include the meat, pet food, and cereal industries to name just a few. Cereal manufacturers utilize extruders to produce various forms of Ready-to-Eat (RTE) cereals. These cereals are made from grains such as rice, oats, wheat, and corn. The food industry has been incorrectly viewed as an extruder application requiring only minimal energy control and performance capability. This misconception has resulted in very little research in the area of material wear and failure mode analysis of breakfast cereal extruders. Breakfast cereal extruder barrels and individual screw elements are subjected to the extreme pressures and temperatures required to shear and cook the cereal ingredients, resulting in excessive material wear and catastrophic failure of these components. Therefore, this project focuses on the material wear and failure mode analysis of breakfast cereal extruder barrels and screw elements, modeled as a Discrete Time Markov Chain (DTMC) process in which historical data is used to predict future failures. Such predictive analysis will yield cost savings opportunities by providing insight into extruder maintenance scheduling and interchangeability of screw elements. In this DTMC wear analysis, four states of wear are defined and a probability transition matrix is determined based upon 24,041 hours of operational data. This probability transition matrix is used to predict when an extruder component will move to the next state of wear and/or failure. This information can be used to determine

  19. Development of a Twin-Screw D-2 Extruder for the ITER Pellet Injection System

    SciTech Connect

    Meitner, Steven J; Baylor, Larry R; Carbajo, Juan J; Combs, Stephen Kirk; Fehling, Dan T; Foust, Charles R; McFee, Marshall T; McGill, James M; Rasmussen, David A; Sitterson, R G; Sparks, Dennis O; Qualls, A L

    2009-07-01

    A twin-screw extruder for the ITER pellet injection system is under development at the Oak Ridge National Laboratory. The extruder will provide a stream of solid hydrogen isotopes to a secondary section, where pellets are cut and accelerated with single-stage gas gun into the plasma. A one-fifth ITER scale prototype extruder has been built to produce a continuous solid deuterium extrusion. Deuterium gas is precooled and liquefied before being introduced into the extruder. The precooler consists of a copper vessel containing liquid nitrogen surrounded by a deuterium gas filled copper coil. The liquefier is comprised of a copper cylinder connected to a Cryomech AL330 cryocooler, which is surrounded by a copper coil that the precooled deuterium flows through. The lower extruder barrel is connected to a Cryomech GB-37 cryocooler to solidify the deuterium (at approximate to 15 K) before it is forced through the extruder nozzle. A viewport located below the extruder nozzle provides a direct view of the extrusion. A camera is used to document the extrusion quality and duration. A data acquisition system records the extruder temperatures, torque, and speed, upstream, and downstream pressures. This paper will describe the prototype twin-screw extruder and initial extrusion results.

  20. Development of clad boiler tubes extruded from bimetallic centrifugal castings

    NASA Astrophysics Data System (ADS)

    Sponseller, D. L.; Timmons, G. A.; Bakker, W. T.

    1998-04-01

    Wrought tubes of T-11 steel, externally clad with SS310, have been produced by a new method (U.S. Patent 5,558,150). The alloys were united directly from the molten state by centrifugal casting. In the optimum process, temperatures were controlled to prevent meltback of the SS310 outer layer by the higher melting T-11 stream. Hollow extrusion billets were prepared from the heavy-walled cast bimetallic tubes and successfully hot extruded (at a ratio of 13.4) to 84-mm (3.3 in.) OD X 64-mm (2.5-in.) ID tubes, and (at a ratio of 37.6) to 51-mm (2-in.) OD X 38-mm (1.5-in.) ID tubes. In all, 10 castings were produced, and 12 billets were extruded to tubes. For the most part, thicknesses of the cladding and of the tube wall are rather uniform around the circumference and from end to end of the tubes. Hardness and tensile properties of annealed 51-mm (2-in.) tubes are uniform from end to end of a tube, and between tubes, and readily conform to ASTM A 213; tubes satisfy the flattening and flaring requirements of ASTM A 450. The cladding is metallurgically bonded to the base metal, as revealed by metallography, and by two tests developed for this study: a bond shear strength test and a twist test. In the latter test, rings 3.1 mm (0.125 in.) in thickness are slotted and severely twisted with a special tool. In tubes made by the optimum process, minute fissures that form adjacent to some of the pressure points during twist testing occupy just 3 % of the bond-line length. Cost estimates for commercial production of 51-mm (2-in.) tubes via the centrifugal casting route suggest that such tubes should be considerably less expensive than conventionally clad tubes (extruded from composite billets assembled from heavy-walled wrought tubes).

  1. Development of an extruder-feeder biomass direct liquefaction process

    SciTech Connect

    White, D.H.; Wolf, D. . Dept. of Chemical Engineering)

    1991-10-01

    As an abundant, renewable, domestic energy resource, biomass could help the United States reduce its dependence on imported oil. Biomass is the only renewable energy technology capable of addressing the national need for liquid transportation fuels. Thus, there is an incentive to develop economic conversion processes for converting biomass, including wood, into liquid fuels. Through research sponsored by the US DOE's Biomass Thermochemical Conversion Program, the University of Arizona has developed a unique biomass direct liquefaction system. The system features a modified single-screw extruder capable of pumping solid slurries containing as high as 60 wt% wood flour in wood oil derived vacuum bottoms at pressures up to 3000 psi. The extruder-feeder has been integrated with a unique reactor by the University to form a system which offers potential for improving high pressure biomass direct liquefaction technology. The extruder-feeder acts simultaneously as both a feed preheater and a pumping device for injecting wood slurries into a high pressure reactor in the biomass liquefaction process. An experimental facility was constructed and following shakedown operations, wood crude oil was produced by mid-1985. By July 1988, a total of 57 experimental continuous biomass liquefaction runs were made using White Birch wood feedstock. Good operability was achieved at slurry feed rates up to 30 lb/hr, reactor pressures from 800 to 3000 psi and temperatures from 350{degree}C to 430{degree}C under conditions covering a range of carbon monoxide feed rates and sodium carbonate catalyst addition. Crude wood oils containing as little as 6--10 wt% residual oxygen were produced. 38 refs., 82 figs., 26 tabs.

  2. Development of an extruder-feeder biomass direct liquefaction process

    SciTech Connect

    White, D.H.; Wolf, D. . Dept. of Chemical Engineering)

    1991-10-01

    As an abundant, renewable, domestic energy resource, biomass could help the United States reduce its dependence on imported oil. Biomass is the only renewable energy technology capable of addressing the national need for liquid transportation fuels. Thus, there is an incentive to develop economic conversion processes for converting biomass, including wood, into liquid fuels. Through research sponsored by the US DOE's Biomass Thermochemical Conversion Program, the University of Arizona has developed a unique biomass direct liquefaction system. The system features a modified single-screw extruder capable of pumping solid slurries containing as high as 60 wt % wood flour in wood oil derived vacuum bottoms at pressures up to 3,000 psi. By comparison, conventional pumping systems are capable of pumping slurries containing only 10--20 wt % wood flour in wood oil under similar conditions. The extruder-feeder has been integrated with a unique reactor to form a system which offers potential for improving high pressure biomass direct liquefaction technology. The extruder-feeder acts simultaneously as both a feed preheater and a pumping device for injecting wood slurries into a 3,000 psi pressure reactor in the biomass liquefaction process. An experimental facility was constructed during 1983--84. Following shakedown operations, wood crude oil was produced by mid-1985. During the period January 1985 through July 1988, a total of 57 experimental continuous biomass liquefaction runs were made using White Birch wood feedstock. Good operability was achieved at slurry feed rates up to 30 lb/hr, reactor pressures from 800 to 3,000 psi and temperatures from 350{degrees}C to 430{degrees}C under conditions covering a range of carbon monoxide feed rates and sodium carbonate catalyst addition. Crude wood oils containing as little as 6--10 wt % residual oxygen were produced. 43 refs., 81 figs., 52 tabs.

  3. Dislocations in extruded Co-49.3 at. pct Al

    NASA Technical Reports Server (NTRS)

    Yaney, D. L.; Nix, W. D.; Pelton, A. R.

    1986-01-01

    Polycrystalline Co-49.3 at. pct Al, which had been extruded at 1505 K, was examined using transmission electron microscopy. Diffraction contrast analysis showed that b = 100 as well as b = 111 line dislocations contribute to elevated temperature deformation in CoAl. Therefore, it was concluded that sufficient slip systems exist in CoAl to allow for general plasticity in the absence of diffusional mechanisms. Line dislocations of the type b = 001 were observed on both 110 and 100 planes while b = 111 line dislocations were observed on 1 -1 0 planes.

  4. MRS Photodiode, LED and extruded scintillator performance in magnetic field

    SciTech Connect

    Beznosko, D.; Blazey, G.; Dyshkant, A.; Francis, K.; Kubik, D.; Rykalin, V.; Zutshi, V.; /Northern Illinois U.

    2005-05-01

    The experimental results on the performance of the MRS (Metal/Resistor/Semiconductor) photodiode in the strong magnetic field of 4.4T, and the possible impact of the quench of the magnet at 4.5T on sensor's operation are reported. In addition, the experimental results on the performance of the extruded scintillator and WLS fiber, and various LEDs in the magnetic fields of 1.8T and 2.3T respectively, are detailed. The measurement method used is being described.

  5. Encapsulation of liquids using a counter rotating twin screw extruder.

    PubMed

    Tackenberg, Markus W; Krauss, Ralph; Marmann, Andreas; Thommes, Markus; Schuchmann, Heike P; Kleinebudde, Peter

    2015-01-01

    Until now extrusion is not applied for pharmaceutical encapsulation processes, whereas extrusion is widely used for encapsulation of flavours within food applications. Based on previous mixing studies, a hot melt counter-rotating extrusion process for encapsulation of liquid active pharmaceutical ingredients (APIs) was investigated. The mixing ratio of maltodextrin to sucrose as matrix material was adapted in first extrusion trials. Then the number of die holes was investigated to decrease expansion and agglutination of extrudates to a minimum. At a screw speed of 180 min(-1) the product temperature was decreased below 142 °C, resulting in extrudates of cylindrical shape with a crystalline content of 9-16%. Volatile orange terpenes and the nonvolatile α-tocopherol were chosen as model APIs. Design of experiments were performed to investigate the influences of barrel temperature, powder feed rate, and API content on the API retentions. A maximum of 9.2% α-tocopherol was encapsulated, while the orange terpene encapsulation rate decreased to 6.0% due to evaporation after leaving the die. During 12 weeks of storage re-crystallization of sucrose occurred; however, the encapsulated orange terpene amount remained unchanged. PMID:25460584

  6. Silica-Ceria Hybrid Nanostructures

    SciTech Connect

    Munusamy, Prabhakaran; Sanghavi, Shail P.; Nachimuthu, Ponnusamy; Baer, Donald R.; Thevuthasan, Suntharampillai

    2012-04-25

    A new hybrid material system that consists of ceria attached silica nanoparticles has been developed. Because of the versatile properties of silica and versatile properties of silica and versatile properties of silica and versatile properties of silica and versatile properties of silica and versatile properties of silica and versatile properties of silica and versatile properties of silica and versatile properties of silica and versatile properties of silica and versatile properties of silica and versatile properties of silica and antioxidant properties of ceria nanoparticles, this material system is ideally suited for biomedical applications. The silica particles of size ~50nm were synthesized by the Stöber synthesis method and ceria nanoparticles of size ~2-3nm was attached to the silica surface using a hetrocoagulation method. The presence of silanol groups on the surface of silica particles mediated homogenous nucleation of ceria which were attached to silica surface by Si-O-Ce bonding. The formations of silica-ceria hybrid nanostructures were characterized by X-photoelectron spectroscopy (XPS) and high resolution transmission electron microscopy (HRTEM). The HRTEM image confirms the formation of individual crystallites of ceria nanoparticles attached to the silica surface. The XPS analysis indicates that ceria nanoparticles are chemically bonded to surface of silica and possess mixture of +3 and +4 chemical states.

  7. Effects of extrusion conditions on the physicochemical properties of extruded red ginseng.

    PubMed

    Gui, Ying; Gil, Sun Kuk; Ryu, Gi Hyung

    2012-09-01

    The effects of variable moisture content, screw speed and barrel temperature on the physicochemical properties of red ginseng powder extrudates were investigated. The raw red ginseng powders were processed in a co-rotating intermeshing twin-screw extruder. Primary extrusion variables were feed moisture content (20 and 30%), screw speed (200 and 250 rpm) and barrel temperature (115 and 130°C). Extruded red ginseng showed higher crude saponin contents (6.72~7.18%) than raw red ginseng (5.50%). Tested extrusion conditions did not significantly affect the crude saponin content of extrudates. Increased feed moisture content resulted in increased bulk density, specific length, water absorption index (WAI), breaking strength, elastic modulus and crude protein content and decreased water solubility index (WSI) and expansion (p<0.05). Increased barrel temperature resulted in increased total sugar content, but decreased reducing sugar content in the extrudate (p<0.05). Furthermore, increased barrel temperature resulted in increased amino acid content and specific length and decreased expansion and bulk density of extrudates only at a higher feed moisture content. The physicochemical properties of extrudates were mainly dependent on the feed moisture content and barrel temperature, whereas the screw speed showed a lesser effect. These results will be used to help define optimized process conditions for controlling and predicting qualities and characteristics of extruded red ginseng. PMID:24471085

  8. RELATIVE EFFECT OF PARTICLE SIZE ON QUANTITATIVE AND QUALITATIVE FEATURES OF CORN MEAL EXTRUDATES

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Corn meal of various particle sizes ranging from 180 to 710 µm was processed in a twin-screw extruder at 16% moisture content, screw speed (300 rpm), and fixed temperature profile, to produce directly expanded extrudates with different physical properties. The extrusion process effects on the specif...

  9. [Physico-chemical evaluation of products extruded with sorghum-corn-soybean blends].

    PubMed

    Gutiérrez, R R; Gómez, M H

    1988-03-01

    Yellow corn grits (M), brown sorghum (SM), white sorghum (SB) and full fat soy flour (S) blends were extruded in an autogenous Brady Crop Cooker extruder at 195-200 degrees C and 11% moisture content. Binary blends (70:30) made up of M:S, SM:S and SB:S; and ternary blends (30:40:30) made up of SM:M:S and SB:M:S were extruded. Under these conditions, extrudates contained about 19% protein and 6% fat, which are within the specifications given for cereal/oil seed blends. Raw and extruded samples were analyzed for ES, WQI, WSI, MD and paste viscosity. All blends underwent modifications in the starch fraction at granular and molecular level. Brown sorghum extrudates presented higher degradation than those of white sorghum and corn:soy blends, although the last ones gave similar responses to analitical techniques. Extrudates greatly increased their ES, SWI and MD values, suggesting that degradation products, like dextrins, were present. Cooked paste low viscosities (50 degrees C) and micrographs support these findings. Because of their functional characteristics, extrudates could be used in beverages. PMID:3256283

  10. Physical characteristics of extrudates from corn flour and dehulled carioca bean flour blend

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extruded products were prepared from a corn flour and dehulled carioca bean (Phaseolus vulgaris, L.) flour blend using a single-screw extruder. A central composite rotate design was used to evaluate the effects of extrusion process variables: screw speed (318.9-392.9 rpm), feed moisture (10.9-21.0 g...

  11. Highly CO2 sensitive extruded fluorescent plastic indicator film based on HPTS.

    PubMed

    Mills, Andrew; Yusufu, Dilidaer

    2016-02-01

    Highly-sensitive optical fluorescent extruded plastic films are reported for the detection of gaseous and dissolved CO2. The pH-sensitive fluorescent dye used is 8-hydroxypyrene-1,3,6-trisulfonic acid trisodium salt (HPTS, PTS(-)) coated on the surface of hydrophilic fumed silica and the base is tetrabutylammonium hydroxide (TBAH). The above components are used to create an HPTS pigment (i.e. HPTS/SiO2/TBAH) with a high CO2 sensitivity (%CO2 (S = 1/2) = 0.16%) and fast 50% response (t50↓) = 2 s and recovery (t50↑) = 5 s times. Highly CO2-sensitive plastic films are then fabricated, via the extrusion of the HPTS pigment powder in low-density polyethylene (LDPE). As with the HPTS-pigment, the luminescence intensity (at 515 nm) and absorbance (at 475 nm) of the HPTS plastic film decreases as the %CO2 in the ambient gas phase increases. The HPTS plastic film exhibits a high CO2 sensitivity, %CO2 (S = 1/2), of 0.29%, but a response time <2 min and recovery time <40 min, which is slower than that of the HPTS pigment. The HPTS plastic film is very stable under ambient conditions, (with a shelf life >six month when stored in the dark but under otherwise ambient conditions). Moreover, the HPTS-LDPE film is stable in water, salt solution and even in acid (pH = 2), and in each of these media it can be used to detect dissolved CO2. PMID:26677800

  12. Silazane to silica

    NASA Technical Reports Server (NTRS)

    Harvey, Gale A.

    1992-01-01

    Thin film silica and/or methyl silicone were detected on most external surfaces of the retrieved LDEF. Known sources of silicone in or on the LDEF appear inadequate to explain the ubiquitous presence of the silica and silicone films. Hexamethyldisilazane (HMDS) was used as the Challenger tile waterproofing compound for the Challenger/LDEF deployment mission. HMDS releases NH3 which depolymerizes silicone RTV's. Polyurethanes were also attacked. Much of the silica/silicone contamination of LDEF resulted from HMDS.

  13. Silazine to silica

    NASA Technical Reports Server (NTRS)

    Harvey, Gale A.

    1993-01-01

    Thin film silica and/or methyl silicone were detected on most external surfaces of the retrieved LDEF. Both solar ultraviolet radiation and atomic oxygen can convert silicones to silica. Known sources of silicone in or on the LDEF appear inadequate to explain the ubiquitous presence of the silica and silicone films. Hexamethyldisilazane (HMDS) was used as the Challenger tile waterproofing compound for the Challenger/LDEF deployment mission. HMDS is both volatile and chemically reactive at STP. In addition, HMDS releases NH3 which depolymerizes silicone RTV's. Polyurethanes are also depolymerized. Experiments are reported that indicate much of the silicone and silica contamination of LDEF resulted directly or indirectly from HMDS.

  14. Lycopene bioaccessibility and starch digestibility for extruded snacks enriched with tomato derivatives.

    PubMed

    Dehghan-Shoar, Zeinab; Mandimika, Tafadzwa; Hardacre, Allan K; Reynolds, Gordon W; Brennan, Charles S

    2011-11-23

    To improve the nutritional value of energy-dense extruded snacks, corn grits were replaced with tomato paste and/or tomato skin powder at ratios of 5, 10, and 20% and extruded to make expanded snack foodlike products. Using a model digestion system, lycopene bioaccessibility and uptake from the snacks into Caco-2 cells were determined. The digestibility of the starch, the main nutrient component of the snacks, was also investigated. While extrusion cooking reduced the lycopene content of the snacks, the proportion of bioaccessible lycopene increased. Lycopene uptake by the Caco-2 cells from the extruded snacks exceeded that of the control in which the lycopene was not extruded, by 5% (p < 0.05). The digestibility of starch in the snacks varied depending on the type of tomato derivative and its concentration. Optimization of the extrusion cooking process and the ingredients can yield functional extruded snack products that contain bioavailable lycopene. PMID:21981281

  15. Effect of Extrusion Variables on the Hardness of Lentil Semolina Extrudates

    NASA Astrophysics Data System (ADS)

    Petrova, Todorka; Ruskova, Milena; Tzonev, Panayot; Zsivanovits, Gabor; Penov, Nikolay

    2010-01-01

    Lentil semolina was extruded in a laboratory single screw extruder (Brabender 20 DN, Germany) with screw diameter 19 mm and die diameter 5 mm. Effects of moisture content, barrel temperature, metering zone temperature, screw speed, and screw compression ratio on hardness of the extruded products were studied. Response surface methodology with combinations of moisture content (18, 22, 25, 28, 32%), metering zone temperature (136, 150, 160, 170, 184° C), barrel temperature (136, 150, 160, 170, 184° C), screw speed (132, 160, 180, 200, 228 rpm), and screw compression ratio (1:1, 2:1, 3:1, 4:1, 5:1) was applied. Feed screw speed was fixed at 70 rpm. Feed zone temperature was kept constant at 150° C. The hardness of the extrudates was measured with a TA.XT Plus Texture Analyser, Stable Micro Systems. The textural profiles of the extrudates showed that feed moisture had the highest effect on the hardness.

  16. Optimization of weaning mix based on malted and extruded pearl millet and barley.

    PubMed

    Balasubramanian, S; Kaur, Jaspreet; Singh, Deepak

    2014-04-01

    Weaning mix was developed using extrudates of plain and malted pearl millet (Pennisetum typhoides) and barley (Hordeum vulgare) flour. Central composite rotatable design (CCRD) with four independent variables PME (pearl millet extrudates), PMME (pearl millet malt extrudates), BE (barley extrudates), BME (barley malt extrudates) at five level and five dependent variables, i.e. lightness, peak viscosity (PV), water solubility index (WSI), water absorption index (WAI) and overall acceptability (OAA) scores, were used to conduct the experiments. Highly acceptable weaning mix was obtained by combining optimized ingredients with constant level of skim milk powder (SMP) 25%, WPC-70 5%, sugar 6% and refined vegetable oil 4 ml 100 g(-1) mix. The optimized level of ingredients was PME 20.77%, PMME 7.39%, BE 20.99%, BME 6.53% with 81.3% desirability. The nutrient content of optimized weaning mix was in accordance with the standards specified by PFA, 2004. PMID:24741161

  17. An advanced extruder-feeder biomass liquefaction reactor system

    NASA Astrophysics Data System (ADS)

    White, Don H.; Wolf, D.; Davenport, G.; Mathews, S.; Porter, M.; Zhao, Y.

    1987-11-01

    A unique method of pumping concentrated, viscous biomass slurries that are characteristic of biomass direct liquefaction systems was developed. A modified single-screw extruder was shown to be capable of pumping solid slurries as high as 60 weight percent wood flour in wood oil derived vacuum bottoms, as compared to only 10 to 20 weight percent wood flour in wood oil in conventional systems. During the period August, 1985 to April, 1987, a total of 18 experimental continuous biomass liquefaction runs were made using white birch feedstock. Good operability with feed rates up to 30 lb/hr covering a range of carbon monoxide, sodium carbonate catalyst, pressures from 800 to 3000 psi and temperatures from 350 C to 430 C was achieved. Crude wood oils containing 6 to 10 weight percent residual oxygen were obtained. Other wood oil characteristics are reported.

  18. Aligning carbon fibers in micro-extruded composite ink

    NASA Astrophysics Data System (ADS)

    Mahajan, Chaitanya G.

    Direct write processes include a wide range of additive manufacturing techniques with the ability to fabricate structures directly onto planar and non-planar surfaces. Most additive manufacturing techniques use unreinforced polymers to produce parts. By adding carbon fiber as a reinforcing material, properties such as mechanical strength, electrical conductivity, and thermal conductivity can be enhanced. Carbon fibers can be long and continuous, or short and discontinuous. The strength of carbon fiber composite parts is greatly increased when the fibers are preferentially aligned. This research focuses on increasing the strength of additively manufactured parts reinforced using discontinuous carbon fibers that have been aligned during the micro extrusion process. A design of experiments (DOE) approach was used to identify significant process parameters affecting fiber alignment. Factors such as the length of carbon fibers, nozzle diameter, fiber loading fraction, air pressure, translational speed and standoff distance were considered. A two dimensional Fast Fourier Transform (2D FFT) was used to quantify the degree of fiber alignment in the extruded composite inks. ImageJ software supported by an oval profile plugin was used with micrographs of printed samples to obtain the carbon fiber alignment values. The optimal value for the factors was derived by identifying the significant main and interaction effects. Based on the results of the DOE, tensile test samples were printed with fibers aligned parallel and perpendicular to the tensile axis. A standard test method for tensile properties of plastic revealed that the extruded parts with fibers aligned along the tensile axis were better in tensile strength and modulus.

  19. Autocalibrating Tiled Projectors on Piecewise Smooth Vertically Extruded Surfaces.

    PubMed

    Sajadi, Behzad; Majumder, Aditi

    2011-09-01

    In this paper, we present a novel technique to calibrate multiple casually aligned projectors on fiducial-free piecewise smooth vertically extruded surfaces using a single camera. Such surfaces include cylindrical displays and CAVEs, common in immersive virtual reality systems. We impose two priors to the display surface. We assume the surface is a piecewise smooth vertically extruded surface for which the aspect ratio of the rectangle formed by the four corners of the surface is known and the boundary is visible and segmentable. Using these priors, we can estimate the display's 3D geometry and camera extrinsic parameters using a nonlinear optimization technique from a single image without any explicit display to camera correspondences. Using the estimated camera and display properties, the intrinsic and extrinsic parameters of each projector are recovered using a single projected pattern seen by the camera. This in turn is used to register the images on the display from any arbitrary viewpoint making it appropriate for virtual reality systems. The fast convergence and robustness of this method is achieved via a novel dimension reduction technique for camera parameter estimation and a novel deterministic technique for projector property estimation. This simplicity, efficiency, and robustness of our method enable several coveted features for nonplanar projection-based displays. First, it allows fast recalibration in the face of projector, display or camera movements and even change in display shape. Second, this opens up, for the first time, the possibility of allowing multiple projectors to overlap on the corners of the CAVE-a popular immersive VR display system. Finally, this opens up the possibility of easily deploying multiprojector displays on aesthetic novel shapes for edutainment and digital signage applications. PMID:21301026

  20. Homogenization of EN AW 6005A Alloy for Improved Extrudability

    NASA Astrophysics Data System (ADS)

    Birol, Yucel

    2013-01-01

    The homogenization practice for EN AW 6005A was investigated. It requires an 8-hour soaking at 853 K (580 °C) to even out the Mg and Si distribution in the aluminum matrix and to fully transform the monoclinic β-Al5FeSi plates into relatively small round αc-Al12(Fe,Mn)3Si particles with a "necklace" type configuration. It is predominantly the equilibrium β-Mg2Si phase that precipitates during subsequent cooling at 1000 K h-1 while orthogonal β'-Mg2Si platelets are also noted starting at 500 K h-1. The hardness decreases with decreasing cooling rate from 41.1 ± 1 HV to 35.8 ± 0.8 HV, by 15 pct, over the range investigated. The precipitation capacity retained in homogenized samples cooled to room temperature at less than 250 K h-1 is reduced substantially. The solvus temperatures of these samples are below 773 K (500 °C) ensuring full solutionizing of the Mg2Si precipitates below the press exit temperatures typically employed by extruders. An 8-hour soaking at 853 K (580 °C) followed by cooling at 250 K h-1 is identified to be the optimum homogenization treatment as it gives a homogeneous structure with predominantly spherical-shaped αc-Al12(Fe,Mn)3Si particles and sufficiently low hardness for improved extrudability and a solvus temperature below 773 K (500 °C) to ensure adequate age-hardening capacity.

  1. Silica, Silicosis, and Autoimmunity

    PubMed Central

    Pollard, Kenneth Michael

    2016-01-01

    Inhalation of dust containing crystalline silica is associated with a number of acute and chronic diseases including systemic autoimmune diseases. Evidence for the link with autoimmune disease comes from epidemiological studies linking occupational exposure to crystalline silica dust with the systemic autoimmune diseases systemic lupus erythematosus, systemic sclerosis, and rheumatoid arthritis. Although little is known regarding the mechanism by which silica exposure leads to systemic autoimmune disease, there is a voluminous literature on silica exposure and silicosis that may help identify immune processes that precede development of autoimmunity. The pathophysiology of silicosis consists of deposition of silica particles in the alveoli of the lung. Ingestion of these particles by macrophages initiates an inflammatory response, which stimulates fibroblasts to proliferate and produce collagen. Silica particles are encased by collagen leading to fibrosis and the nodular lesions characteristic of the disease. The steps in the development of silicosis, including acute and chronic inflammation and fibrosis, have different molecular and cellular requirements, suggesting that silica-induced inflammation and fibrosis may be mechanistically separate. Significantly, it is unclear whether silica-induced inflammation and fibrosis contribute similarly to the development of autoimmunity. Nonetheless, the findings from human and animal model studies are consistent with an autoimmune pathogenesis that begins with activation of the innate immune system leading to proinflammatory cytokine production, pulmonary inflammation leading to activation of adaptive immunity, breaking of tolerance, and autoantibodies and tissue damage. The variable frequency of these immunological features following silica exposure suggests substantial genetic involvement and gene/environment interaction in silica-induced autoimmunity. However, numerous questions remain unanswered. PMID:27014276

  2. Silica, Silicosis, and Autoimmunity.

    PubMed

    Pollard, Kenneth Michael

    2016-01-01

    Inhalation of dust containing crystalline silica is associated with a number of acute and chronic diseases including systemic autoimmune diseases. Evidence for the link with autoimmune disease comes from epidemiological studies linking occupational exposure to crystalline silica dust with the systemic autoimmune diseases systemic lupus erythematosus, systemic sclerosis, and rheumatoid arthritis. Although little is known regarding the mechanism by which silica exposure leads to systemic autoimmune disease, there is a voluminous literature on silica exposure and silicosis that may help identify immune processes that precede development of autoimmunity. The pathophysiology of silicosis consists of deposition of silica particles in the alveoli of the lung. Ingestion of these particles by macrophages initiates an inflammatory response, which stimulates fibroblasts to proliferate and produce collagen. Silica particles are encased by collagen leading to fibrosis and the nodular lesions characteristic of the disease. The steps in the development of silicosis, including acute and chronic inflammation and fibrosis, have different molecular and cellular requirements, suggesting that silica-induced inflammation and fibrosis may be mechanistically separate. Significantly, it is unclear whether silica-induced inflammation and fibrosis contribute similarly to the development of autoimmunity. Nonetheless, the findings from human and animal model studies are consistent with an autoimmune pathogenesis that begins with activation of the innate immune system leading to proinflammatory cytokine production, pulmonary inflammation leading to activation of adaptive immunity, breaking of tolerance, and autoantibodies and tissue damage. The variable frequency of these immunological features following silica exposure suggests substantial genetic involvement and gene/environment interaction in silica-induced autoimmunity. However, numerous questions remain unanswered. PMID:27014276

  3. Defatted flaxseed meal incorporated corn-rice flour blend based extruded product by response surface methodology.

    PubMed

    Ganorkar, Pravin M; Patel, Jhanvi M; Shah, Vrushti; Rangrej, Vihang V

    2016-04-01

    Considering the evidence of flaxseed and its defatted flaxseed meal (DFM) for human health benefits, response surface methodology (RSM) based on three level four factor central composite rotatable design (CCRD) was employed for the development of DFM incorporated corn - rice flour blend based extruded snack. The effect of DFM fortification (7.5-20 %), moisture content of feed (14-20 %, wb), extruder barrel temperature (115-135 °C) and screw speed (300-330 RPM) on expansion ratio (ER), breaking strength (BS), overall acceptability (OAA) score and water solubility index (WSI) of extrudates were investigated using central composite rotatable design (CCRD). Significant regression models explained the effect of considered variables on all responses. DFM incorporation level was found to be most significant independent variable affecting on extrudates characteristics followed by extruder barrel temperature and then screw rpm. Feed moisture content did not affect extrudates characteristics. As DFM level increased (7.5 % to 20 %), ER and OAA value decreased. However, BS and WSI values were found to increase with increase in DFM level. Based on the defined criteria for numerical optimization, the combination for the production of DFM incorporated extruded snack with desired sensory attributes was achieved by incorporating 10 % DFM (replacing rice flour in flour blend) and by keeping 20 % moisture content, 312 screw rpm and 125 °C barrel temperature. PMID:27413213

  4. Development of flaxseed fortified rice - corn flour blend based extruded product by response surface methodology.

    PubMed

    Ganorkar, P M; Jain, R K

    2015-08-01

    Flaxseed imparted the evidence of health benefits in human being. Response surface methodology (RSM) was employed to develop flaxseed fortified rice - corn flour blend based extruded product using twin screw extruder. The effect of roasted flaxseed flour (RFF) fortification (15-25 %), moisture content of feed (12-16 %, wb), extruder barrel temperature (120-140 °C) and screw speed (300-330 RPM) on expansion ratio (ER), breaking strength (BS), bulk density (BD) and overall acceptability (OAA) score of extrudates were investigated using central composite rotatable design (CCRD). Increased RFF level decreased the ER and OAA score significantly while increased BS and BD of extrudates (p < 0.01). Moisture content of extruder feed was positively related to ER (p < 0.01) and OAA (p < 0.05) and negatively related to BD (p < 0.01). Extruder barrel temperature was found to be negatively related to ER and OAA (p < 0.05) and positively related to BD (p < 0.1). Quadratic effect of screw speed was significantly positively related to ER (p < 0.01), BS (p < 0.05) and negatively related to BD (p < 0.01). 15 % RFF fortification with rice flour, 16 % moisture content (wb) of extruder feed, 120 °C extruder barrel temperature and 330 RPM of screw speed gave an optimized product of high desirability with corresponding responses as 3.08 ER, 0.53 kgf BS, 0.106 g.cm(-3) BD and 7.86 OAA. PMID:26243928

  5. Application of silica nanoparticles for increased silica availability in maize

    NASA Astrophysics Data System (ADS)

    Suriyaprabha, R.; Karunakaran, G.; Yuvakkumar, R.; Prabu, P.; Rajendran, V.; Kannan, N.

    2013-02-01

    Silica nanoparticles were extracted from rice husk and characterised comprehensively. The synthesised silica powders were amorphous in size with 99.7% purity (20-40 nm). Nanosilica was amended with red soil at 15 kg ha-1 along with micron silica. The influence of nanoscale on silica uptake, accumulation and nutritional variations in maize roots were evaluated through the studies such as root sectioning, elemental analysis and physiological parameters (root length and silica content) and compared with micron silica and control. Nanosilica treated soil reveals enhanced silica uptake and elongated roots which make the plant to resist in stress conditions like drought.

  6. The use of twin screw extruders for feeding coal against pressures of up to 1500 PSI

    NASA Technical Reports Server (NTRS)

    Wiedmann, W.; Mack, W. A.

    1977-01-01

    Recent tests with a twin-screw, co-rotating extruder which was successfully used to convey and feed coal against pressures of up to 1500 psi are described. Intermeshing and self-wiping, co-rotating twin-screws give greatly improved conveying and pressure built-up capabilities and avoid hangup and eventual decomposition of coal particles in the screw flights. The conveying action of intermeshing, self-wiping, co-rotating extruder systems approaches that of a positive displacement pump. With this feature, it is possible to maintain very accurate control over all aspects of product conveyance in the extruder, i.e., intake, conveyance and pressure buildup.

  7. New antifouling silica hydrogel.

    PubMed

    Beltrán-Osuna, Ángela A; Cao, Bin; Cheng, Gang; Jana, Sadhan C; Espe, Matthew P; Lama, Bimala

    2012-06-26

    In this work, a new antifouling silica hydrogel was developed for potential biomedical applications. A zwitterionic polymer, poly(carboxybetaine methacrylate) (pCBMA), was produced via atom-transfer radical polymerization and was appended to the hydrogel network in a two-step acid-base-catalyzed sol-gel process. The pCBMA silica aerogels were obtained by drying the hydrogels under supercritical conditions using CO(2). To understand the effect of pCBMA on the gel structure, pCBMA silica aerogels with different pCBMA contents were characterized using scanning electron microscopy (SEM), nuclear magnetic resonance (NMR) spectroscopy, and the surface area from Brauner-Emmet-Teller (BET) measurements. The antifouling property of pCBMA silica hydrogel to resist protein (fibrinogen) adsorption was measured using enzyme-linked immunosorbent assay (ELISA). SEM images revealed that the particle size and porosity of the silica network decreased at low pCBMA content and increased at above 33 wt % of the polymer. The presence of pCBMA increased the surface area of the material by 91% at a polymer content of 25 wt %. NMR results confirmed that pCBMA was incorporated completely into the silica structure at a polymer content below 20 wt %. A protein adsorption test revealed a reduction in fibrinogen adsorption by 83% at 25 wt % pCBMA content in the hydrogel compared to the fibrinogen adsorption in the unmodified silica hydrogel. PMID:22607091

  8. Silica Embedded Metal Hydrides

    SciTech Connect

    Heung, L.K.; Wicks, G.G.

    1998-08-01

    A method to produce silica embedded metal hydride was developed. The product is a composite in which metal hydride particles are embedded in a matrix of silica. The silica matrix is highly porous. Hydrogen gas can easily reach the embedded metal hydride particles. The pores are small so that the metal hydride particles cannot leave the matrix. The porous matrix also protects the metal hydride particles from larger and reactive molecules such as oxygen, since the larger gas molecules cannot pass through the small pores easily. Tests show that granules of this composite can absorb hydrogen readily and withstand many cycles without making fines.

  9. Oxygen configurations in silica

    SciTech Connect

    Chelikowsky, James R.; Chadi, D. J.; Binggeli, N.

    2000-07-15

    We propose a transition state for oxygen in silica. This state is produced by the insertion of an oxygen molecule into the Si-O-Si bond, i.e., it consists of producing a Si-O-O-O-Si bond. This state allows molecular oxygen diffusion in silica without breaking the molecular O{sub 2} bond and it is energetically more stable than a peroxy configuration. This configuration may allow for exchange of molecular oxygen with the oxygen in the silica framework. (c) 2000 The American Physical Society.

  10. Development of clad boiler tubes extruded from bimetallic centrifugal castings

    SciTech Connect

    Sponseller, D.L.; Bakker, W.T.; Timmons, G.A.

    1998-04-01

    Wrought tubes of T-11 steel, externally clad with SS310, have been produced by a new method. The alloys were united directly from the molten state by centrifugal casting. In the optimum process, temperatures were controlled to prevent meltback of the SS310 outer layer by the higher melting T-11 stream. Hollow extrusion billets were prepared from the heavy-walled cast bimetallic tubes and successfully hot extruded to 84-mm OD x 64-mm ID tubes, and to 51-mm OD x 38-mm ID tubes. For the most part, thicknesses of the cladding and of the tube wall are rather uniform around the circumference and from end to end of the tubes. Hardness and tensile properties of annealed 51-mm tubes are uniform from end to end of a tube, and between tubes, and readily conform to ASTM A 213; tubes satisfy the flattening and flaring requirements of ASTM A 450. The cladding is metallurgically bonded to be base metal, as revealed by metallography, and by two tests developed for this study: a bond shear strength test and a twist test. In the latter test, rings 3.1 mm in thickness are slotted and severely twisted with a special tool. In tubes made by the optimum process, minute fissures that form adjacent to some of the pressure points during twist testing occupy just 3% of the bond-line length. Cost estimates for commercial production of 51-mm tubes via the centrifugal casting route suggest that such tubes should be considerably less expensive than conventionally clad tubes (extruded from composite billets assembled from heavy-walled wrought tubes). Such tubes should be attractive for the following applications in utility boilers: high-corrosion areas of existing coal-fired boilers, in both steam-generating tubes and superheaters; water walls, screen tubes, and superheater tubes of municipal waste-incineration boilers; future ultra super-critical boilers operating a higher temperatures and pressures; and steam-generating tubes of Syngas coolers of integrated coal gasification power plants.

  11. Measuring response of extruded scintillator to UV LED in magnetic field

    SciTech Connect

    Beznosko, D.; Blazey, G.; Dyshkant, A.; Francis, K.; Kubik, D.; Rykalin, V.; Tartaglia, M.; Zutshi, V.; /Northern Illinois U.

    2005-05-01

    The experimental results on the performance of the extruded scintillator and WLS fiber, and various LEDs in the magnetic fields of 1.8T and 2.3T respectively, are reported. The methodic used is being described.

  12. Investigations of the mixing behaviour of pin-type rubber extruders

    NASA Astrophysics Data System (ADS)

    Schöppner, Volker; Schadomsky, Michael; Hopmann, Christian; Lemke, Florian

    2016-03-01

    This paper deals with investigations of the mixing behaviour of rubber extruders. The requirement to obtain a high-quality elastomer product is a thermally and materially homogenous rubber mixture. Because of the highly viscous and multicomponent nature of rubber mixture, extruders require a thoroughly distributive and dispersive mixing behaviour. The current state of the art is the pin-type rubber extruder with cylindrical pins which extend radially into the screw channel, causing a constant deformation and reorientation of the rubber melt. As mixing is of crucial importance, the mixing behaviour of pin-type rubber extruders is analysed with the goal of optimising it. The starting point of the optimisation is the current cylindrical pins. Over the course of the investigation, new pin designs and geometrical arrangements are investigated.

  13. Moffatt eddies in the single screw extruder: Numerical and analytical study

    NASA Astrophysics Data System (ADS)

    Fodor, Petru S.; Kaufman, Miron

    2015-05-01

    A detailed analysis of the fluid flow in the single screw extruder is performed by combining numerical and analytical methods. While finite element analysis numerical models are used to extract the transversal velocity field, an analytical model in the limit of zero Reynolds numbers is used to determine the longitudinal component of the fluid velocities. The high resolution 3D model developed for the fluid flow in single screw extruders with aspect ratios (i.e. depth/width) ranging from 1 to 0.1, allows the identification of the position and extent of Moffatt eddies that impede the fluid mixing through the entire extruder's volume. This information is used to estimate the extent by which the Moffatt eddies formation affects the mixing in the extruder, and also to develop strategies to prevent their formation.

  14. Extraction of light filth from rice flours, extruded rice products, and rice paper: collaborative study.

    PubMed

    Dent, R G

    1982-09-01

    Two new methods were developed for the extraction of rodent hairs and insect fragments from rice products: one for rice flour and one for extruded rice products and rice paper. A 100 g sample of rice flour was extracted with mineral oil-40% isopropanol, followed by a water phase as needed for additional cycles. For extruded rice products and rice paper, a 225 g sample of each was initially extracted as above, followed by a single extraction with mineral oil-20% isopropanol. Both methods used an acid hydrolysis pretreatment followed by wet sieving and a percolator extraction. Average rodent hair recoveries were 77.8% for rice flour and 82.2% for extruded rice products and rice paper. Average insect fragment recoveries were 89.6% for rice flour and 91.9% for extruded rice products and rice paper. Both methods were adopted official first action. PMID:7130079

  15. Cellulose-silica aerogels.

    PubMed

    Demilecamps, Arnaud; Beauger, Christian; Hildenbrand, Claudia; Rigacci, Arnaud; Budtova, Tatiana

    2015-05-20

    Aerogels based on interpenetrated cellulose-silica networks were prepared and characterised. Wet coagulated cellulose was impregnated with silica phase, polyethoxydisiloxane, using two methods: (i) molecular diffusion and (ii) forced flow induced by pressure difference. The latter allowed an enormous decrease in the impregnation times, by almost three orders of magnitude, for a sample with the same geometry. In both cases, nanostructured silica gel was in situ formed inside cellulose matrix. Nitrogen adsorption analysis revealed an almost threefold increase in pores specific surface area, from cellulose aerogel alone to organic-inorganic composite. Morphology, thermal conductivity and mechanical properties under uniaxial compression were investigated. Thermal conductivity of composite aerogels was lower than that of cellulose aerogel due to the formation of superinsulating mesoporous silica inside cellulose pores. Furthermore, composite aerogels were stiffer than each of reference aerogels. PMID:25817671

  16. Crystalline Silica Primer

    USGS Publications Warehouse

    Staff- Branch of Industrial Minerals

    1992-01-01

    substance and will present a nontechnical overview of the techniques used to measure crystalline silica. Because this primer is meant to be a starting point for anyone interested in learning more about crystalline silica, a list of selected readings and other resources is included. The detailed glossary, which defines many terms that are beyond the scope of this publication, is designed to help the reader move from this presentation to a more technical one, the inevitable next step.

  17. Preparation and properties of PA6/CSW composites via vane extruder

    NASA Astrophysics Data System (ADS)

    Haichen, Zhang; Jianbo, Li; Li, Yang; Guizhen, Zhang; Jinping, Qu

    2016-03-01

    The PA6/CSW composites were prepared with a vane extruder in this work, which is a novel polymer processing equipment dominated by elongational flow field. SEM microphotographs indicate that the whiskers were well dispersed in the polymer matrix under the elongational flow field of the vane extruder.The PA6/CSW composites were also characterized by DSC, Mechanical testing and Rheological measurements. The results show that the PA6/CSW composites have improved their tensile strength and modulus greatly.

  18. Interparticle movement and the mechanical behavior of extruded powder aluminum at elevated temperature

    SciTech Connect

    Peacock, H.B.

    1996-09-01

    This paper proposes a model and mechanism, based on relative motion of the extruded aluminum particles, to explain these effects. Quantitative stereology is used to support the concept. Stress-strain relations are derived for the uniaxial and biaxial behavior of powder aluminum and they are seen to fit the data from a number of uniaxial and tension-torsion test specimens. Implications of the model for forming of extruded powder metal products are discussed

  19. Insensitive explosive composition and method of fracturing rock using an extrudable form of the composition

    DOEpatents

    Davis, Lloyd L

    2013-11-05

    Insensitive explosive compositions were prepared by reacting di-isocyanate and/or poly-isocyanate monomers with an explosive diamine monomer. Prior to a final cure, the compositions are extrudable. The di-isocyanate monomers tend to produce tough, rubbery materials while polyfunctional monomers (i.e. having more than two isocyanate groups) tend to form rigid products. The extrudable form of the composition may be used in a variety of applications including rock fracturing.

  20. Insensitive explosive composition and method of fracturing rock using an extrudable form of the composition

    DOEpatents

    Davis, Lloyd L.

    2015-07-28

    Insensitive explosive compositions were prepared by reacting di-isocyanate and/or poly-isocyanate monomers with an explosive diamine monomer. Prior to a final cure, the compositions are extrudable. The di-isocyanate monomers tend to produce tough, rubbery materials while polyfunctional monomers (i.e. having more than two isocyanate groups) tend to form rigid products. The extrudable form of the composition may be used in a variety of applications including rock fracturing.

  1. Hot extruded carbon nanotube reinforced aluminum matrix composite materials

    NASA Astrophysics Data System (ADS)

    Kwon, Hansang; Leparoux, Marc

    2012-10-01

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics.

  2. Properties of Extruded PS-212 Type Self-Lubricating Materials

    NASA Technical Reports Server (NTRS)

    Waters, W. J.; Sliney, H. E.; Soltis, R. F.

    1993-01-01

    Research has been underway at the NASA Lewis Research Center since the 1960's to develop high temperature, self-lubricating materials. The bulk of the research has been done in-house by a team of researchers from the Materials Division. A series of self-lubricating solid material systems has been developed over the years. One of the most promising is the composite material system referred to as PS-212 or PM-212. This material is a powder metallurgy product composed of metal bonded chromium carbide and two solid lubricating materials known to be self-lubricating over a wide temperature range. NASA feels this material has a wide potential in industrial applications. Simplified processing of this material would enhance its commercial potential. Processing changes have the potential to reduce processing costs, but tribological and physical properties must not be adversely affected. Extrusion processing has been employed in this investigation as a consolidation process for PM-212/PS-212. It has been successful in that high density bars of EX-212 (extruded PM-212) can readily be fabricated. Friction and strength data indicate these properties have been maintained or improved over the P.M. version. A range of extrusion temperatures have been investigated and tensile, friction, wear, and microstructural data have been obtained. Results indicate extrusion temperatures are not critical from a densification standpoint, but other properties are temperature dependent.

  3. Hot extruded carbon nanotube reinforced aluminum matrix composite materials.

    PubMed

    Kwon, Hansang; Leparoux, Marc

    2012-10-19

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics. PMID:23011263

  4. Laboratory composting of extruded poly(lactic acid) sheets.

    PubMed

    Ghorpade, V M; Gennadios, A; Hanna, M A

    2001-01-01

    Composting of extruded poly(lactic acid) (PLA) in combination with pre-composted yard waste in a laboratory composting system was studied. Yard waste and PLA mixtures containing 0%, 10%, or 30% PLA (dry weight basis) were placed in composting vessels for four weeks. Exhaust gases were analyzed for carbon dioxide concentration twice per week. After the first week, significantly greater (P < 0.05) amounts of carbon dioxide were generated in vessels with 10% or 30% PLA than in control (0% PLA) vessels. Data indicated that microbial degradation of PLA occurred. There was no significant difference (P > 0.05) in carbon dioxide emission between 10% and 30% PLA mixtures. Compost pH dropped (from 6.0 to 4.0) after 4 weeks of composting for 30% PLA, but remained unchanged (6.3) for 0% or 10% PLA. Most likely, in the case of 30% PLA, substantial chemical hydrolysis and lactic acid generation lowered the compost pH. The lowered pH likely suppressed microbial activity, thus explaining the lack of difference in carbon dioxide emissions between 10% and 30% PLA mixtures. Gel permeation chromatography showed a notable decrease in PLA molecular weight as a result of composting. It was demonstrated that PLA can be efficiently composted when added in small amounts (<30% by weight) to pre-composted yard waste. PMID:11315811

  5. Silica, hybrid silica, hydride silica and non-silica stationary phases for liquid chromatography.

    PubMed

    Borges, Endler M

    2015-04-01

    Free silanols on the surface of silica are the "villains", which are responsible for detrimental interactions of those compounds and the stationary phase (i.e., bad peak shape, low efficiency) as well as low thermal and chemical stability. For these reasons, we began this review describing new silica and hybrid silica stationary phases, which have reduced and/or shielded silanols. At present, in liquid chromatography for the majority of analyses, reversed-phase liquid chromatography is the separation mode of choice. However, the needs for increased selectivity and increased retention of hydrophilic bases have substantially increased the interest in hydrophilic interaction chromatography (HILIC). Therefore, stationary phases and this mode of separation are discussed. Then, non-silica stationary phases (i.e., zirconium oxide, titanium oxide, alumina and porous graphitized carbon), which afford increased thermal and chemical stability and also selectivity different from those obtained with silica and hybrid silica, are discussed. In addition, the use of these materials in HILIC is also reviewed. PMID:25234386

  6. Nanostructure Characterization of Bismuth Telluride-Based Powders and Extruded Alloys by Various Experimental Methods

    NASA Astrophysics Data System (ADS)

    Vasilevskiy, D.; Bourbia, O.; Gosselin, S.; Turenne, S.; Masut, R. A.

    2011-05-01

    High-resolution transmission electron microscopy (HRTEM) observations of mechanically alloyed powders and bulk extruded alloys give experimental evidence of nanosized grains in bismuth telluride-based materials. In this study we combine HRTEM observations and x-ray diffraction (XRD) measurements, of both mechanically alloyed powders and extruded samples, with mechanical spectroscopy (MS) of extruded rods. Both HRTEM and XRD show that nanostructures with an average grain size near 25 nm can be achieved within 2 h of mechanical alloying from pure elements in an attritor-type milling machine. Residual strain orthogonal to the c-axis of powder nanoparticles has been evaluated at about 1.2% by XRD peak broadening. In contrast, XRD has been found unreliable for evaluation of grain size in highly textured extruded materials for which diffraction conditions are similar to those of single crystals, while MS appears promising for study of bulk extruded samples. Nanostructured extruded alloys at room temperature exhibit an internal friction (IF) background that is one order of magnitude higher than that of conventional zone-melted material with a grain size of several millimeters. IF as a function of sample temperature gives activation energies that are also different between bulk materials having nano- and millimeter-size grains, a result that is attributed to different creep mechanisms. Nanograin size, as well as orientation and volumetric proportion, provide valuable information for optimization of technological parameters of thermoelectric alloys and should be carefully cross-examined by various independent methods.

  7. Differences in time-dependent mechanical properties between extruded and molded hydrogels.

    PubMed

    Ersumo, N; Witherel, C E; Spiller, K L

    2016-01-01

    The mechanical properties of hydrogels used in biomaterials and tissue engineering applications are critical determinants of their functionality. Despite the recent rise of additive manufacturing, and specifically extrusion-based bioprinting, as a prominent biofabrication method, comprehensive studies investigating the mechanical behavior of extruded constructs remain lacking. To address this gap in knowledge, we compared the mechanical properties and swelling properties of crosslinked gelatin-based hydrogels prepared by conventional molding techniques or by 3D bioprinting using a BioBots Beta pneumatic extruder. A preliminary characterization of the impact of bioprinting parameters on construct properties revealed that both Young's modulus and optimal extruding pressure increased with polymer content, and that printing resolution increased with both printing speed and nozzle gauge. High viability (>95%) of encapsulated NIH 3T3 fibroblasts confirmed the cytocompatibility of the construct preparation process. Interestingly, the Young's moduli of extruded and molded constructs were not different, but extruded constructs did show increases in both the rate and extent of time-dependent mechanical behavior observed in creep. Despite similar polymer densities, extruded hydrogels showed greater swelling over time compared to molded hydrogels, suggesting that differences in creep behavior derived from differences in microstructure and fluid flow. Because of the crucial roles of time-dependent mechanical properties, fluid flow, and swelling properties on tissue and cell behavior, these findings highlight the need for greater consideration of the effects of the extrusion process on hydrogel properties. PMID:27550945

  8. Comparison of the creep properties of cast and powder metallurgy-extruded binary NiAl

    SciTech Connect

    Raj, S.V.; Garg, A.; Bieler, T.R.

    1997-12-31

    The current emphasis in developing NiAl-based alloys for use in gas-turbine aircraft engines requires a fundamental understanding of the creep mechanisms dominant in these materials. Here, a comparison of published creep data on binary NiAl showed that there is a discrepancy in the reported magnitudes of the stress exponents, n, which usually vary between about 4.5 and 6.5. In general, a close examination of the data suggested that n {approx} 4.5 for cast materials and 6.5 for powder-metallurgy extruded NiAl. Constant load compression creep tests were conducted on a cast and extruded binary NiAl between 800 and 1,200 K over a wide range of initial applied stresses varying between 4.0 and 200 MPa. The microstructures were characterized by transmission electron microscopy. The observed variations in the creep behavior of the extruded cast and powder-metallurgy NiAl appeared to be due to a grain size effect. Despite similarities in the values of n, no significant substructure was observed in most of the grains in the cast and extruded specimens at 1,100 and 1,200 K in contrast to the PM-extruded alloy, which revealed a wide range of substructural features in the power-law creep region. However, extensive subgrain formation and dislocations were widely observed at lower temperatures and higher stresses in the cast and extruded material.

  9. Production and characterization of cornstarch/cellulose acetate/silver sulfadiazine extrudate matrices.

    PubMed

    Zepon, Karine Modolon; Petronilho, Fabricia; Soldi, Valdir; Salmoria, Gean Vitor; Kanis, Luiz Alberto

    2014-11-01

    The production and evaluation of cornstarch/cellulose acetate/silver sulfadiazine extrudate matrices are reported herein. The matrices were melt extruded under nine different conditions, altering the temperature and the screw speed values. The surface morphology of the matrices was examined by scanning electron microscopy. The micrographs revealed the presence of non-melted silver sulfadiazine microparticles in the matrices extruded at lower temperature and screw speed values. The thermal properties were evaluated and the results for both the biopolymer and the drug indicated no thermal degradation during the melt extrusion process. The differential scanning analysis of the extrudate matrices showed a shift to lower temperatures for the silver sulfadiazine melting point compared with the non-extruded drug. The starch/cellulose acetate matrices containing silver sulfadiazine demonstrated significant inhibition of the growth of Pseudomonas aeruginosa and Staphylococcus aureus. In vivo inflammatory response tests showed that the extrudate matrices, with or without silver sulfadiazine, did not trigger chronic inflammatory processes. PMID:25280700

  10. Characterization of laminar extrudates manufactured at room temperature in the absence of solvents for the delivery of drugs.

    PubMed

    Oliveira, G; Wahl, M A; Pinto, J F

    2013-09-15

    Extrudates with laminar shape for delivery of drugs were manufactured at room temperature and without solvents. Different lipidic materials, formulations and extrusion conditions were studied, as well as the influence of the size of particles of coumarin on the release from the extrudates. Materials were mixed prior to feeding an in-house built ram extruder with a rectangular shaped die. The process of extrusion was characterized for the force at steady state whereas extrudates were characterized immediately after production and over storage for density, porosity, bending strength, elasticity, stiffness, deformation, thermal behavior and release performance of coumarin, the model drug. The variety of lipid excipients and their proportions in the formulations directly influenced the properties of the extrudates, namely the bending strength, stiffness, deformation and elasticity and, the density and porosity, which changed over storage time: in general, the bending strength, stiffness and porosity increased over time, whereas deformation, elasticy and density decreased. The thermal analysis supported these observations as there was an increase in the enthalpies of fusion of the extrudates over time. The release of coumarin from the extrudates occured both by diffusion within the extrudates and by structural alterations of the extrudates and an increase of the coumarin particle size corresponded to a decrease of the release rate. The study has proved the ability to manufacture extrudates in a continuous fashion, with laminar shape using a green technology. PMID:23845856

  11. ORC4 surrounds extruded chromatin in female meiosis.

    PubMed

    Nguyen, Hieu; Ortega, Michael A; Ko, Myungjun; Marh, Joel; Ward, W Steven

    2015-05-01

    Six proteins, ORC1-6, make up the origin recognition complex (ORC) that initiates licensing of DNA replication origins. We have previously reported that subunit ORC2 is localized between the separating maternal chromosomes at anaphase II just after fertilization and is present in zygotic pronuclei at G1. Here, we found that ORC1, 3, and 5 all localize between the chromosomes at anaphase II, but could not be detected in zygotic G1. ORC6 localized to the periphery of the nucleoli at all zygotic stages. We identified an unexpected potential role for ORC4 in polar body formation. We found that in both female meiotic divisions, ORC4 surrounds the set of chromosomes, as a sphere-like structure, that will eventually be discarded in the polar bodies, but not the chromosomes that segregate into the oocyte. None of the other five ORC proteins are involved in this structure. In Zygotic G1, ORC4 surrounds the nuclei of the polar bodies, but was not detectable in the pronuclei. When the zygote entered mitosis ORC4 was only detected in the polar body. However, ORC4 appeared on both sets of separating chromosomes at telophase. At this point, the ORC4 that was in the polar body also migrated into the nuclei, suggesting that ORC4 or an associated protein is modified during the first embryonic cell cycle to allow it to bind DNA. Our results suggest that ORC4 may help identify the chromosomes that are destined to be expelled in the polar body, and may play a role in polar body extrusion. ORC4 surrounds the chromatin that will be extruded in the polar body in both female meiotic divisions, then makes a transition from the cytoplasm to the chromosomes at zygotic anaphase, suggesting multiple roles for this replication licensing protein. PMID:25502171

  12. ORC4 Surrounds Extruded Chromatin in Female Meiosis

    PubMed Central

    Nguyen, Hieu; Ortega, Michael A.; Ko, Myungjun; Marh, Joel; Ward, W. Steven

    2014-01-01

    Six proteins, ORC1-6, make up the origin recognition complex (ORC) that initiates licensing of DNA replication origins. We have previously reported that subunit ORC2 is localized between the separating maternal chromosomes at anaphase II just after fertilization and is present in zygotic pronuclei at G1. Here, we found that ORC1, 3, and 5 all localize between the chromosomes at anaphase II, but could not be detected in zygotic G1. ORC6 localized to the periphery of the nucleoli at all zygotic stages. We identified an unexpected potential role for ORC4 in polar body formation. We found that in both female meiotic divisions, ORC4 surrounds the set of chromosomes, as a sphere-like structure, that will eventually be discarded in the polar bodies, but not the chromosomes that segregate into the oocyte. None of the other five ORC proteins are involved in this structure. In Zygotic G1, ORC4 surrounds the nuclei of the polar bodies, but was not detectable in the pronuclei. When the zygote entered mitosis ORC4 was only detected in the polar body. However, ORC4 appeared on both sets of separating chromosomes at telophase. At this point, the ORC4 that was in the polar body also migrated into the nuclei, suggesting that ORC4 or an associated protein is modified during the first embryonic cell cycle to allow it to bind DNA. Our results suggest that ORC4 may help identify the chromosomes that are destined to be expelled in the polar body, and may play a role in polar body extrusion. extrusion. ORC4 surrounds the chromatin that will be extruded in the polar body in both female meiotic divisions, then makes a transition from the cytoplasm to the chromosomes at zygotic anaphase, suggesting multiple roles for this replication licensing protein. PMID:25502171

  13. Kinetics of silica polymerization

    SciTech Connect

    Weres, O.; Yee, A.; Tsao, L.

    1980-05-01

    The polymerization of silicic acid in geothermal brine-like aqueous solutions to produce amorphous silica in colloidal form has been studied experimentally and theoretically. A large amount of high quality experimental data has been generated over the temperature rang 23 to 100{sup 0}C. Wide ranges of dissolved silica concentration, pH, and sodium chloride concentration were covered. The catalytic effects of fluoride and the reaction inhibiting effects of aluminum and boron were studied also. Two basic processes have been separately studied: the formation of new colloidal particles by the homogeneous nucleation process and the deposition of dissolved silica on pre-existing colloidal particles. A rigorous theory of the formation of colloidal particles of amorphous silica by homogeneous nucleation was developed. This theory employs the Lothe-Pound formalism, and is embodied in the computer code SILNUC which quantitatively models the homogeneous nucleation and growth of colloidal silica particles in more than enough detail for practical application. The theory and code were extensively used in planning the experimental work and analyzing the data produced. The code is now complete and running in its final form. It is capable of reproducing most of the experimental results to within experimental error. It is also capable of extrapolation to experimentally inaccessible conditions, i.e., high temperatures, rapidly varying temperature and pH, etc.

  14. Twin-Screw Extruder Development for the ITER Pellet Injection System

    SciTech Connect

    Meitner, Steven J; Baylor, Larry R; Combs, Stephen Kirk; Fehling, Dan T; McGill, James M; Rasmussen, David A; Leachman, J. W.

    2009-01-01

    The ITER pellet injection system is comprised of devices to form and accelerate pellets, and will be connected to inner wall guide tubes for fueling, and outer wall guide tubes for ELM pacing. An extruder will provide a stream of solid hydrogen isotopes to a secondary section, where pellets are cut and accelerated with a gas gun into the plasma. The ITER pellet injection system is required to provide a plasma fueling rate of 120 Pa-m3/s (900 mbar-L/s) and durations of up to 3000 s. The fueling pellets will be injected at a rate up to 10 Hz and pellets used to trigger ELMs will be injected at higher rates up to 20 Hz. A twin-screw extruder for the ITER pellet injection system is under development at the Oak Ridge National Laboratory. A one-fifth ITER scale prototype has been built and has demonstrated the production of a continuous solid deuterium extrusion. The 27 mm diameter, intermeshed, counter-rotating extruder screws are rotated at a rate up to ≈5 rpm. Deuterium gas is pre-cooled and liquefied and solidified in separate extruder barrels. The precooler consists of a deuterium gas filled copper coil suspended in a separate stainless steel vessel containing liquid nitrogen. The liquefier is comprised of a copper barrel connected to a Cryomech AL330 cryocooler, which has a machined helical groove surrounded by a copper jacket, through which the pre-cooled deuterium condenses. The lower extruder barrel is connected to a Cryomech GB-37 cryocooler to solidify the deuterium (at ≈15 K) before it is forced through the extruder die. The die forms the extrusion to a 3 mm x 4 mm rectangular cross section. Design improvements have been made to improve the pre-cooler and liquefier heat exchangers, to limit the loss of extrusion through gaps in the screws. This paper will describe the design improvements for the next iteration of the extruder prototype.

  15. Continuously graded extruded polymer composites for energetic applications fabricated using twin-screw extrusion processing technology

    NASA Astrophysics Data System (ADS)

    Gallant, Frederick M.

    A novel method of fabricating functionally graded extruded composite materials is proposed for propellant applications using the technology of continuous processing with a Twin-Screw Extruder. The method is applied to the manufacturing of grains for solid rocket motors in an end-burning configuration with an axial gradient in ammonium perchlorate volume fraction and relative coarse/fine particle size distributions. The fabrication of functionally graded extruded polymer composites with either inert or energetic ingredients has yet to be investigated. The lack of knowledge concerning the processing of these novel materials has necessitated that a number of research issues be addressed. Of primary concern is characterizing and modeling the relationship between the extruder screw geometry, transient processing conditions, and the gradient architecture that evolves in the extruder. Recent interpretations of the Residence Time Distributions (RTDs) and Residence Volume Distributions (RVDs) for polymer composites in the TSE are used to develop new process models for predicting gradient architectures in the direction of extrusion. An approach is developed for characterizing the sections of the extrudate using optical, mechanical, and compositional analysis to determine the gradient architectures. The effects of processing on the burning rate properties of extruded energetic polymer composites are characterized for homogeneous formulations over a range of compositions to determine realistic gradient architectures for solid rocket motor applications. The new process models and burning rate properties that have been characterized in this research effort will be the basis for an inverse design procedure that is capable of determining gradient architectures for grains in solid rocket motors that possess tailored burning rate distributions that conform to user-defined performance specifications.

  16. Silica in alkaline brines

    USGS Publications Warehouse

    Jones, B.F.; Rettig, S.L.; Eugster, H.P.

    1967-01-01

    Analysis of sodium carbonate-bicarbonate brines from closed basins in volcanic terranes of Oregon and Kenya reveals silica contents of up to 2700 parts per million at pH's higher than 10. These high concentrations of SiO 2 can be attributed to reaction of waters with silicates, and subsequent evaporative concentration accompanied by a rise in pH. Supersaturation with respect to amorphous silica may occur and persist for brines that are out of contact with silicate muds and undersaturated with respect to trona; correlation of SiO2 with concentration of Na and total CO2 support this interpretation. Addition of moredilute waters to alkaline brines may lower the pH and cause inorganic precipitation of substantial amounts of silica.

  17. Silica Precipitation and Lithium Sorption

    SciTech Connect

    Jay Renew

    2015-09-20

    This file contains silica precipitation and lithium sorption data from the project. The silica removal data is corrected from the previous submission. The previous submission did not take into account the limit of detection of the ICP-MS procedure.

  18. Epoxy Grout With Silica Thickener

    NASA Technical Reports Server (NTRS)

    Mcclung, C. E.

    1984-01-01

    Grout cures quickly, even in presence of hydraulic oil. Grout is mixture of aggregate particles, finely-divided silica, epoxy resin, and triethylenetetramine curing agent, with mixture containing about 85 percent silica and aggregate particle sand 15 percent resin and curing agent. Silica is thickening agent and keeps grout from sagging.

  19. Characteristics of milk and reduced fat cheddar cheese from cows fed extruded soybeans and niacin.

    PubMed

    Baer, R J; Lentsch, M R; Schingoethe, D J; Madison-Anderson, R J; Kasperson, K M

    1996-07-01

    A control diet and three experimental diets were fed to midlactation Holstein cows to evaluate the effects of dietary unsaturated fatty acids and niacin on milk and reduced fat Cheddar cheese. The diet consisted mainly of rolled corn and soybean meal in the concentrate mixture. Experimental diets consisted of the control diet with added niacin and the control diet but with extruded soybeans substituted for part of the corn and soybean meal, with and without added niacin. Milks from cows fed diets of extruded soybean and extruded soybeans with added niacin contained lower concentrations of short- and medium-chain fatty acids and higher concentrations of long-chain fatty acids. Cheese milks consisted of a control, a homogenized control (3.45 MPa), and unhomogenized and homogenized milks (3.45 MPa) from cows fed extruded soybeans with added niacin. Reduced fat Cheddar cheeses produced from unhomogenized and homogenized milks from the cows fed extruded soybeans with added niacin contained higher concentrations of unsaturated fatty acids. The reduced fat Cheddar cheeses maintained acceptable flavor, body, and texture during storage. Homogenization of cheese milk had little effect on cheese properties. Cheeses manufactured from milks with high amounts of unsaturated fatty acids were softer; however, this difference was not detected by the sensory panel. PMID:8872710

  20. Influence of Instruments Used in Root Canal Preparation on Amount of Apically Extruded Debris.

    PubMed

    Karataş, Ertuğrul; Ersoy, İbrahim; Gündüz, Hicran Ateş; Uygun, Ahmet Demirhan; Kol, Elif; Çakıcı, Fatih

    2016-08-01

    The aim of the present study was to compare the effects of ProTaper Gold, WaveOne Gold, ProTaper Universal, and WaveOne instruments on the amount of apically extruded debris. Eighty mandibular premolar teeth with straight root canals were selected and assigned to four groups (n = 20). The root canals were instrumented using ProTaper Gold, WaveOne Gold, ProTaper Universal, and WaveOne systems. Eppendorf tubes containing apically extruded debris were weighed three times, and mean values were calculated. The net mass of the extruded debris was calculated by subtracting the initial mass from the final mass. The groups were compared using one-way analysis of variance and Tukey's post hoc tests at a significance level of P < 0.05. The PTG group extruded less debris than the PTU group, and the WOG group extruded less debris than the WO group (P < 0.05). All the instrumentation systems tested in the present study were associated with apical extrusion of debris. PMID:26814380

  1. Upscaling and in-line process monitoring via spectroscopic techniques of ethylene vinyl acetate hot-melt extruded formulations.

    PubMed

    Almeida, A; Saerens, L; De Beer, T; Remon, J P; Vervaet, C

    2012-12-15

    The aim of the present work was to evaluate drug release and quality of EVA/drug matrices at different PEO 7M concentrations (5 and 15%), manufactured using two different hot-melt extruders: a lab-scale mini extruder and a pilot-scale extruder. The process parameters used on both extruders (temperature and screw speed) and drug release from the matrices were compared. On the lab-scale extruder all formulations were extruded at 90 °C, whereas on the pilot-scale extruder the temperature of the die was adjusted to 100 °C in order to achieve a constant pressure at the extrusion die, hence constant material flow through the die to yield smooth extrudates. Screw speed was also adjusted from 60 rpm (lab-scale extruder) to 90 rpm (pilot-scale extruder) in order to obtain a balance between feeding rate and screw speed. Drug release from the obtained matrices on both extruders was also assessed. Despite the differences in diameter (diameter of 2 and 3mm for the lab-scale extruder and pilot-scale extruder, respectively), temperature and screw speed, drug release per surface area was similar. DSC analysis of a formulation [EVA40/MPT (50/50, w/w) with 5% PEO] indicated small changes in its solid state after extrusion on both extruders: drug crystallinity was reduced by max. 20%, PEO recrystallized after cooling and EVA remained semi-crystalline. Extrusion experiments on the pilot-scale extruder of EVA/MPT, 50/50 (w/w) formulations were also monitored in-line using Raman and NIR spectroscopy in order to evaluate the material behavior at a molecular level in the extrusion barrel as function of the process settings (extrusion temperature: 90, 110 and 140 °C; screw speed: 90 and 110 rpm). At 90 and 110 °C the crystallinity of the drug was reduced, but the majority of MPT remained in its crystalline state as specific peaks in the Raman spectra of the drug became broader. These differences were accentuated when extrusion was performed at 140 °C as the drug completely melted

  2. Development of baked and extruded functional foods from metabolic syndrome specific ingredient mix.

    PubMed

    Miglani, Neetu; Bains, Kiran; Kaur, Harpreet

    2015-09-01

    The study was aimed to develop baked and extruded functional foods from Metabolic Syndrome (MS) specific designed ingredient mixes with optimum amino acid makeup using key food ingredients with functional properties such as whole cereals, legumes, skimmed milk powder, along with flaxseeds and fenugreek seeds. Two cereals viz. barley and oats and four pulses viz. mung bean, cowpea, bengal gram and soybean were blended in different proportions in order to balance the limiting amino acid lysine in the wheat flour. Three products namely bread, extruded snack and noodles prepared from twenty five ingredient mixes. Six ingredient mixes of breads and four ingredient mixes each of extruded snack and noodles specifically designed for MS patients were organoleptically at par with control wheat flour products. The acceptable products had significantly (p ≤ 0.05) higher lysine, crude protein, ash and fibre and low carbohydrates in compare control whole wheat flour products, hence appropriate for MS patients. PMID:26345000

  3. The mechanical behavior of extruded powder aluminum subjected to biaxial loadings at elevated temperature

    SciTech Connect

    Woods, T.O.; Berghaus, D.G.; Peacock, H.B.

    1990-12-31

    The goal of this investigation is to develop a description of the biaxial behavior of extruded powder aluminum at elevated temperature. Specimens made of extruded 101 ALCOA (Aluminum Company of America) powder aluminum and specimens made from 1100 commercial aluminum rod are tested biaxially in tension-torsion and compression-torsion loadings at the extrusion temperature. The powder aluminum is examined microscopically and stereological methods are used to give a quantified description of the material behavior in terms of changes in the laminar powder material structure. A model for the biaxial (tension-torsion) behavior of extruded powder aluminum is developed. This description is consistent with a previous analysis of behavior in pure tension.

  4. The mechanical behavior of extruded powder aluminum subjected to biaxial loadings at elevated temperature

    SciTech Connect

    Woods, T.O.; Berghaus, D.G. ); Peacock, H.B. )

    1990-01-01

    The goal of this investigation is to develop a description of the biaxial behavior of extruded powder aluminum at elevated temperature. Specimens made of extruded 101 ALCOA (Aluminum Company of America) powder aluminum and specimens made from 1100 commercial aluminum rod are tested biaxially in tension-torsion and compression-torsion loadings at the extrusion temperature. The powder aluminum is examined microscopically and stereological methods are used to give a quantified description of the material behavior in terms of changes in the laminar powder material structure. A model for the biaxial (tension-torsion) behavior of extruded powder aluminum is developed. This description is consistent with a previous analysis of behavior in pure tension.

  5. Comparison of waste pumpkin material and its potential use in extruded snack foods.

    PubMed

    Norfezah, M N; Hardacre, A; Brennan, C S

    2011-08-01

    Material was produced from Crown pumpkin (Cucurbita maxima) processed from fractions of the fruit which are regarded as waste stream products (peel, flesh and seed). The flour from the three different fractions (peel, flesh and seed) of Crown pumpkin flour was incorporated into an extruded snack product formulation at levels 10%, 30% and 50% (w/w with corn grit) and processed in a twin-screw extruder to make 10 expanded snack products. Proximate analysis was carried out to determine the nutritional value of the raw pumpkin and pumpkin flour. A physical analysis of the product was used to determine its color, the expansion ratio, bulk density and texture. Inclusion of waste stream material (peel and seed) at 10%, yielded extruded products with similar expansion and density characteristics to the control sample; however, an inclusion of greater than 10% yielded significant challenges to product quality (hardness of the product). PMID:21813596

  6. Assessment of apically extruded debris and irrigant produced by different nickel-titanium instrument systems.

    PubMed

    Küçükyilmaz, Ebru; Savas, Selcuk; Saygili, Gokhan; Uysal, Banu

    2015-01-01

    The aim of this study was to evaluate the preparation time and the amounts of apically extruded debris and irrigant using different nickel-titanium instrumentation systems. Forty-five extracted single-rooted mandibular premolar teeth were selected and divided into three groups. The root canals were instrumented according to the manufacturers' instructions, using a reciprocating single-file system, a single-file rotary system and a multiple-file rotary system. Bidistilled water was used as the irrigant solution. The apically extruded debris and irrigant were collected into preweighed Eppendorf tubes. The amounts of extruded debris and irrigant were assessed with a precision micro-balance. The Eppendorf tubes were incubated at 37°C for 15 days. After the incubation period, they were weighed again to assess the debris extrusion. The time required to prepare the canals was also recorded. The results were statistically analyzed using MANOVA and Bonferroni's adjustment. Considering the apically extruded debris and irrigant, there were no statistically significant differences among the groups (p > 0.05). The Reciproc group produced the highest debris (0.000632 ± 0.000162 gr) and irrigant (0.844587 ± 0.437814 ml) extrusion values. While the least extruded debris was observed with OneShape (0,000431 ± 0,000171 gr), the least extruded irrigant was observed with ProTaper system (0.564147 ± 0.370596 ml). Instrumentation was faster using the Reciproc than the other two instruments (70.27 ± 13.38 s) (p < 0.05). All of the instrumentation systems used in this study produced apical debris and irrigant extrusion. The reciprocating single-file system tended to produce more debris and irrigant extrusion, compared with the rotary systems. Considering the preparation time, the single-file systems appeared to be advantageous due to their working time. PMID:25387860

  7. Physicochemical characterization and drug-release properties of celecoxib hot-melt extruded glass solutions.

    PubMed

    Andrews, Gavin P; Abu-Diak, Osama; Kusmanto, Febe; Hornsby, Peter; Hui, Zhai; Jones, David S

    2010-11-01

    The interest in hot-melt extrusion (HME) as a drug delivery technology for the production of glass solutions is growing rapidly. HME glass solutions have a tendency to recrystallize during storage and also typically have a very dense structure, restricting the ingress of dissolution fluid and retarding drug release. In this study, we have used HME to manufacture glass solutions containing celecoxib (CX) and polyvinylpyrrolidone (PVP) and have assessed the use of supercritical carbon dioxide (scCO2) as a pore-forming agent to enhance drug release. Differential scanning calorimetry confirmed the formation of glass solutions following extrusion. All extrudates exhibited a single glass transition temperature (Tg), positioned between the Tg values of CX and PVP. The instability of glass solutions is a significant problem during storage. Stabilization may be improved through the appropriate choice of excipient to facilitate drug–polymer interactions. The Gordon–Taylor equation showed that the Tg values of all extrudates expected on ideal mixing were lower than those observed experimentally. This may be indicative of drug–polymer interactions that decrease free volume and elevate the Tg. Molecular interactions between CX and PVP were further confirmed using Fourier transform infrared and Raman spectroscopy. Storage stability of the extrudates was shown to be dependent on drug loading. Samples containing a higher CX loading were less stable, which we ascribed to decreased Tg and hence increased mobility within the drug–polymer matrix. The solubility of CX was improved through the formulation of extruded glass solutions, but release rate was relatively slow. Exposure of extrudates to scCO2 had no effect on the solid-state properties of CX but did produce a highly porous structure. The drug-release rate from extrudates after scCO2 exposure was significantly higher. PMID:21072971

  8. Aerodynamic performance of a 5-metre-diameter Darrieus turbine with extruded aluminum NACA-0015 blades

    SciTech Connect

    Sheldahl, R.E.; Klimas, P.C.; Feltz, L.V.

    1980-03-01

    A 5-metre-diameter vertical-axis wind turbine has undergone continued testing since 1976 at the Sandia Laboratories Wind Turbine site. The latest tests of this machine have been with extruded aluminum blades of NACA-0015 airfoil cross section. The results of these tests at several turbine rotational speeds are presented and compared with earlier test results. A performance comparison is made with a vortex/lifting line computational code. The performance of the turbine with the extruded blades met all expectations.

  9. The Column Strength of Two Extruded Aluminum-Alloy H-Sections

    NASA Technical Reports Server (NTRS)

    Osgood, William R; Holt, Marshall

    1939-01-01

    Extruded aluminum-alloy members of various cross sections are used in aircraft as compression members either singly or as stiffeners for aluminum-alloy sheet. In order to design such members, it is necessary to know their column strength or, in the case of stiffeners, the value of the double modulus, which is best obtained for practical purposes from column tests. Column tests made on two extruded h-sections are described, and column formulas and formulas for the ratio of the double modulus to Young's modulus, based on the tests, are given.

  10. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  11. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.50 Applicability; description of the small-sized general molded,...

  12. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.50 Applicability; description of the small-sized general molded,...

  13. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.70 Applicability; description of the large-sized general molded,...

  14. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.60 Applicability; description of the medium-sized general...

  15. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.50 Applicability; description of the small-sized general molded,...

  16. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  17. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  18. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  19. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.60 Applicability; description of the medium-sized general...

  20. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.70 Applicability; description of the large-sized general molded,...

  1. 40 CFR 428.50 - Applicability; description of the small-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... small-sized general molded, extruded, and fabricated rubber plants subcategory. 428.50 Section 428.50... RUBBER MANUFACTURING POINT SOURCE CATEGORY Small-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  2. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber... fabricated rubber plants subcategory. The following provisions of this subpart are applicable to...

  3. 40 CFR 428.60 - Applicability; description of the medium-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... medium-sized general molded, extruded, and fabricated rubber plants subcategory. 428.60 Section 428.60... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Medium-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.60 Applicability; description of the medium-sized general...

  4. 40 CFR 428.70 - Applicability; description of the large-sized general molded, extruded, and fabricated rubber...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... large-sized general molded, extruded, and fabricated rubber plants subcategory. 428.70 Section 428.70... (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Large-Sized General Molded, Extruded, and Fabricated Rubber Plants Subcategory § 428.70 Applicability; description of the large-sized general molded,...

  5. Modeling vitreous silica bilayers

    NASA Astrophysics Data System (ADS)

    Kumar, Avishek; Wilson, Mark; Sherrington, David; Thorpe, Michael

    2014-03-01

    The recent synthesis and imaging of bilayers of vitreous silica has led to a wealth of new information. We have modeled the experimentally-observed bilayer using a computer assembly procedure to form a network of corner-sharing tetrahedra, which is then mirror-reflected to form a bilayer. We show that the vitreous silica bilayer has additional macroscopic degrees of freedom iff there is a symmetry plane through the center of the bilayer going through the central layer of oxygen ions that join the upper and lower monolayers. We have computer-refined the experimental coordinates to determine the density, and other structural characteristics such as the Si-Si pair distribution function, Si-O-Si bond angle distribution and the Aboav-Weaire law.

  6. Viscoelasticity of silica gels

    SciTech Connect

    Scherer, G.W.

    1995-12-01

    The response of silica gels to mechanical loads depends on the properties of the solid phase and the permeability of the network. Understanding this behavior is essential for modeling of stresses developed during drying or heating of gels. The permeability and the mechanical properties are readily determined from a simple beam-bending experiment, by measuring the load relaxation that occurs at constant deflection. Load decay results from movement of the liquid within the network; in addition, there may be viscoelastic relaxation of the network itself. Silica gel is viscoelastic in chemically aggressive media, but in inert liquids (such as ethanol or acetone) it is elastic. Experiments show that the viscoelastic relaxation time decreases as the concentration and pH of the water in the pore liquid increase. During drying, the permeability decreases and the viscosity increases, both exhibiting a power-law dependence on density of the gel network.

  7. 21 CFR 182.1711 - Silica aerogel.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 3 2014-04-01 2014-04-01 false Silica aerogel. 182.1711 Section 182.1711 Food and... GENERALLY RECOGNIZED AS SAFE Multiple Purpose GRAS Food Substances § 182.1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam having a minimum silica content of...

  8. 21 CFR 582.1711 - Silica aerogel.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Silica aerogel. 582.1711 Section 582.1711 Food and....1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam having a minimum silica content of 89.5 percent. (b) (c) Limitations, restrictions, or explanation....

  9. 21 CFR 582.1711 - Silica aerogel.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 6 2012-04-01 2012-04-01 false Silica aerogel. 582.1711 Section 582.1711 Food and....1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam having a minimum silica content of 89.5 percent. (b) (c) Limitations, restrictions, or explanation....

  10. 21 CFR 182.1711 - Silica aerogel.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 3 2011-04-01 2011-04-01 false Silica aerogel. 182.1711 Section 182.1711 Food and....1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam having a minimum silica content of 89.5 percent. (b) (c) Limitations, restrictions, or explanation....

  11. 21 CFR 582.1711 - Silica aerogel.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 6 2014-04-01 2014-04-01 false Silica aerogel. 582.1711 Section 582.1711 Food and....1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam having a minimum silica content of 89.5 percent. (b) (c) Limitations, restrictions, or explanation....

  12. 21 CFR 582.1711 - Silica aerogel.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 6 2011-04-01 2011-04-01 false Silica aerogel. 582.1711 Section 582.1711 Food and....1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam having a minimum silica content of 89.5 percent. (b) (c) Limitations, restrictions, or explanation....

  13. 21 CFR 182.1711 - Silica aerogel.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Silica aerogel. 182.1711 Section 182.1711 Food and....1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam having a minimum silica content of 89.5 percent. (b) (c) Limitations, restrictions, or explanation....

  14. 21 CFR 182.1711 - Silica aerogel.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 3 2012-04-01 2012-04-01 false Silica aerogel. 182.1711 Section 182.1711 Food and....1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam having a minimum silica content of 89.5 percent. (b) (c) Limitations, restrictions, or explanation....

  15. Characterization of Peptides Found in Unprocessed and Extruded Amaranth (Amaranthus hypochondriacus) Pepsin/Pancreatin Hydrolysates

    PubMed Central

    Montoya-Rodríguez, Alvaro; Milán-Carrillo, Jorge; Reyes-Moreno, Cuauhtémoc; González de Mejía, Elvira

    2015-01-01

    The objectives of this study were to characterize peptides found in unprocessed amaranth hydrolysates (UAH) and extruded amaranth hydrolysates (EAH) and to determine the effect of the hydrolysis time on the profile of peptides produced. Amaranth grain was extruded in a single screw extruder at 125 °C of extrusion temperature and 130 rpm of screw speed. Unprocessed and extruded amaranth flour were hydrolyzed with pepsin/pancreatin enzymes following a kinetic at 10, 25, 60, 90, 120 and 180 min for each enzyme. After 180 min of pepsin hydrolysis, aliquots were taken at each time during pancreatin hydrolysis to characterize the hydrolysates by MALDI-TOF/MS-MS. Molecular masses (MM) (527, 567, 802, 984, 1295, 1545, 2034 and 2064 Da) of peptides appeared consistently during hydrolysis, showing high intensity at 10 min (2064 Da), 120 min (802 Da) and 180 min (567 Da) in UAH. EAH showed high intensity at 10 min (2034 Da) and 120 min (984, 1295 and 1545 Da). Extrusion produced more peptides with MM lower than 1000 Da immediately after 10 min of hydrolysis. Hydrolysis time impacted on the peptide profile, as longer the time lower the MM in both amaranth hydrolysates. Sequences obtained were analyzed for their biological activity at BIOPEP, showing important inhibitory activities related to chronic diseases. These peptides could be used as a food ingredient/supplement in a healthy diet to prevent the risk to develop chronic diseases. PMID:25894223

  16. Physical, textural, and antioxidant properties of extruded waxy wheat bran snack utilizing several varieties of bran

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Wheat represents a ubiquitous commodity and while industries valorize 10% of wheat bran, most of this antioxidant-rich byproduct gets discarded. The objective of this study was to incorporate wheat bran into an extruded snack. Bran varieties from hard red spring, white club Bruehl, and purple whea...

  17. Characterisation and potential application of pineapple pomace in an extruded product for fibre enhancement.

    PubMed

    Selani, Miriam Mabel; Brazaca, Solange Guidolin Canniatti; Dos Santos Dias, Carlos Tadeu; Ratnayake, Wajira S; Flores, Rolando A; Bianchini, Andreia

    2014-11-15

    This study characterised pineapple pomace (PP) and evaluated its application in extrusion to enhance fibre content of the final product. The pomace had low fat (0.61%) and high dietary fibre (45.22%), showing its potential for fibre enrichment of nutritionally poor products, as some extruded snacks. Results also showed low microbiological counts, water activity, and pH indicating good microbiological quality and low risk of physicochemical deterioration. During extrusion, pomace (0%, 10.5% and 21%), moisture (14%, 15% and 16%) and temperature (140 and 160°C) were evaluated. The PP addition decreased expansion and luminosity; while increasing redness of the extrudates compared to the control (0% pomace/14% moisture/140°C). When hardness, yellowness, water absorption, and bulk density were compared to the control, there was no effect (p>0.05) of 10.5% PP addition on the extrudates, indicating that, at this level, PP could be added without affecting the properties of the final extruded product. PMID:24912691

  18. Functional properties of plantain, cowpea flours and oat fiber in extruded products

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Drying effect on functional properties of two plantain and cowpea varieties and suitability of their flour blends in extruded snacks was determined. The functional and rheological behaviors of (plantain: cowpea): 90:10, 80:20, 70:30, 60:40 and 50:50 blends were evaluated. The extrusion product melt ...

  19. Characterization of peptides found in unprocessed and extruded amaranth (Amaranthus hypochondriacus) pepsin/pancreatin hydrolysates.

    PubMed

    Montoya-Rodríguez, Alvaro; Milán-Carrillo, Jorge; Reyes-Moreno, Cuauhtémoc; González de Mejía, Elvira

    2015-01-01

    The objectives of this study were to characterize peptides found in unprocessed amaranth hydrolysates (UAH) and extruded amaranth hydrolysates (EAH) and to determine the effect of the hydrolysis time on the profile of peptides produced. Amaranth grain was extruded in a single screw extruder at 125 °C of extrusion temperature and 130 rpm of screw speed. Unprocessed and extruded amaranth flour were hydrolyzed with pepsin/pancreatin enzymes following a kinetic at 10, 25, 60, 90, 120 and 180 min for each enzyme. After 180 min of pepsin hydrolysis, aliquots were taken at each time during pancreatin hydrolysis to characterize the hydrolysates by MALDI-TOF/MS-MS. Molecular masses (MM) (527, 567, 802, 984, 1295, 1545, 2034 and 2064 Da) of peptides appeared consistently during hydrolysis, showing high intensity at 10 min (2064 Da), 120 min (802 Da) and 180 min (567 Da) in UAH. EAH showed high intensity at 10 min (2034 Da) and 120 min (984, 1295 and 1545 Da). Extrusion produced more peptides with MM lower than 1000 Da immediately after 10 min of hydrolysis. Hydrolysis time impacted on the peptide profile, as longer the time lower the MM in both amaranth hydrolysates. Sequences obtained were analyzed for their biological activity at BIOPEP, showing important inhibitory activities related to chronic diseases. These peptides could be used as a food ingredient/supplement in a healthy diet to prevent the risk to develop chronic diseases. PMID:25894223

  20. Chemical and toxicological evaluation of fumonisin B1 in extruded corn grits.

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion cooking reduces fumonisin concentrations in corn but its effect on fumonisin toxicity is unknown. Batches of corn grits were contaminated by spiking with fumonisin B1 (FB1) (SG, 43 ppm) or by fermentation (FG1, 46 ppm FB1; FG2 48 ppm FB1) and then extruded with and without the addition of ...

  1. Neural network and regression modeling of extrusion processing parameters and properties of extrudates containing DDGS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Two extrusion experiments using a single screw extruder were conducted with an ingredient blend containing 40% DDGS, along with soy flour, corn flour, fish meal, vitamin mix, and mineral mix, with the net protein content adjusted to 28%. The variables controlled in the first experiment included 7 le...

  2. Quench sensitivity of hot extruded 6061-T6 and 6069-T6 aluminum alloys

    SciTech Connect

    Bergsma, S C; Kassner, M E; Li, X; Rosen, R S

    2000-08-08

    The purpose of this study is to investigate the quench sensitivity of mechanical properties of hot extruded 6061 and 6069 aluminum alloys. The relationship between mechanical properties and quench delzty time at various temperatures between 200-500 C was determined. It was concluded that the 6069-T6 was somewhat more quench sensitive than 6061, which may be consistent with the composition difference.

  3. Mechanical-Acoustic and Sensory Evaluations of Corn Starch-Whey Protein Isolate Extrudates

    Technology Transfer Automated Retrieval System (TEKTRAN)

    To study the mechanism that relates sensory perception of brittle food foams to their mechanical and acoustic properties during crushing, corn starch was extruded with four levels (0, 6, 12, and 18%) of whey protein isolate (WPI) and two levels of in-barrel moisture (23 and 27%). Texture of the exp...

  4. Neural Network and Regression Modeling of Extrusion processing Parameters and Properties of Extrudates containing DDGS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Two extrusion experiments using a single screw extruder were conducted with an ingredient blend containing 40% DDGS, along with soy flour, corn flour, fish meal, vitamin mix, and mineral mix, with the net protein content adjusted to 28%. The variables controlled in the first experiment included 7 le...

  5. Aerodynamic performance of a 5-metre-diameter Darrieus turbine with extruded aluminum NACA-0015 blades

    NASA Astrophysics Data System (ADS)

    Sheldahl, R. E.; Klimas, P. C.; Feltz, L. V.

    1980-03-01

    A 5 metric-diameter vertical-axis wind turbine with extruded aluminum blades of NACA-0015 airfoil cross section was tested. Several turbine rotational speeds are presented and compared with earlier test results. Performance comparison is made with a vortex/lifting line computational code.

  6. Apparent Amino Acid Availability from Feedstuffs in Extruded Diets for Rainbow Trout Oncorhynchus mykiss.

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Apparent amino acid availability coefficients of several typical and novel feed ingredients were determined in rainbow trout using extruded diets and the fecal stripping technique. The ingredients tested included five fish meals, three terrestrial animal by products, five plant protein concentrates...

  7. Effect of Starch Sources and Protein Content on Extruded Aquaculture Feed Containing DDGS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A 3x3 completely randomized design was used to investigate the extrusion cooking and product characteristics of DDGS, protein levels, and various starch sources in a laboratory scale single screw extruder. Cassava, corn, and potato starches with varying levels of DDGS (20, 30, and 40% wb) were extru...

  8. Prediction of Residual Stresses and Distortion in Quenched Extruded Shapes Using Generalized Plane Strain Theory

    NASA Astrophysics Data System (ADS)

    Cherukuri, Harish P.; Ulysse, Patrick; Smelser, Ronald E.; Subramanian, Kannan; Kotaru, Deepti

    2010-06-01

    Rapid quenching of aluminum extrusions often results in residual stresses and distortion. The out-of-plane normal component of the residual stress is typically very large and results in undesirable bending (bowing) of the extruded shape. Three-dimensional models to predict the residual stresses and bending of extruded thin-walled shapes are difficult to implement since the wall-thicknesses are often very small compared with the axial dimensions. In this paper, a generalized plane-strain model is presented to predict the residual stresses and distortion. For illusrative purposes of the model, a Z-shaped extrusion is chosen. The model predicts the bowing of the extruded shape along with the in-plane and out-of-plane stress components. An internal state-variable model is used for the constitutive description. The residual stresses and distortion are studied for cold and warm water quenching and three different cases of spray quenching. The numerical results indicate that cold water quenching and the two spray quenching cases with the higher discharge rates lead to significantly larger residual stresses compared to the remaining two cases. For each case, the out-of-plane bows of the extruded shapes are also shown to be significant.

  9. Apparent digestibility of gross nutrients from feedstuffs in extruded feeds for rainbow trout, Oncorhynchus mykiss

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The current experiment was performed to determine apparent protein and energy digestibility coefficients of feed ingredients by the fecal stripping technique using extruded diets. The ingredients tested included five fish meals, three terrestrial animal by-products, five plant protein concentrates,...

  10. Compositional profiling and sensorial analysis of multi-wholegrain extruded puffs as affected by fructan inclusion.

    PubMed

    Handa, C; Goomer, S

    2015-09-01

    Rice grits, corn grits, pulse, wholegrain - finger millet and sorghum were utilized in the production of multigrain extruded puffs using a single screw extruder. The effect of inclusion of fructan - fructoligosaccharide in multi-wholegrain (MWG) extruded puffs was examined. MWG fructan enriched puffs puffs had 450 % higher dietary fiber content than the control puff (CP). These puffs can be categorized as 'Good Source' of fiber as it suffices 17.2 % DV of fiber. Puffs were rated 8.1 ± 0.6, 8.3 ± 0.7, 8.1 ± 0.6, 7.5 ± 0.5 and 8.2 ± 0.6 for color, flavor, texture, appearance and overall acceptability respectively. The scores for all the attributes were found to be not significantly different (p < 0.05) from CP. The MWG fructan puffs were rated higher on flavor than the CP having a score of 8.3 ± 0.7 as opposed to 8.2 ± 0.4 for CP. This indicates that the nutritional quality and acceptability of MWG extruded puffs could be improved by the inclusion of fructans. PMID:26345016

  11. Impact of different file systems on the amount of apically extruded debris during endodontic retreatment

    PubMed Central

    Uzunoglu, Emel; Turker, Sevinc Aktemur

    2016-01-01

    Objective: The goal of present study was to determine the effect of different nickel–titanium file systems on the amount of apically extruded debris during endodontic retreatment: D-RaCe retreatment systems, EdgeFile XR retreatment rotary files, and Reciproc R40. Materials and Methods: Thirty-six single-rooted prepared mandibular premolar teeth were filled with Gutta-percha and AH Plus sealer. The teeth were then randomly assigned into three groups (n = 12) for retreatment. The endodontic retreatment was performed as follows: D-RaCe, EdgeFile XR, Reciproc 40. Debris extruded apically during the retreatment was collected into preweighed Eppendorf tubes. An incubator was used to store tubes at 70° C for 5 days. The initial weight was subtracted from final weight of the Eppendorf tubes to calculate the weight of the dry extruded debris for each group. The data obtained were evaluated using Welch analysis of variance and Games-Howell post-hoc tests (P < 0.05). Results: All files resulted in apical extrusion of debris. Reciproc caused significantly less debris extrusion compared to D-RaCe and EdgeFile XR (P < 0.05). Conclusions: The findings revealed that during endodontic retreatment, number, and taper of files might have an influence on the amount of apically extruded debris during endodontic retreatment. PMID:27095898

  12. Texture Evolution and Twinning During the Expansion of Hot Extruded AZ31 + Sr Seamless Tubes

    NASA Astrophysics Data System (ADS)

    Sadeghi, Alireza; Martin, Étienne; Pekguleryuz, Mihriban

    2014-12-01

    Seamless tubes of AZ31, AZ31 + 0.4, and 0.8 wt pctSr were extruded at elevated temperatures. By compressing pure copper inserts inside the tubes, the extruded tubes were expanded at room and elevated temperatures [373 K and 473 K (100 °C and 200 °C)]. Microstructural examinations reveal the formation of twining in the as-extruded and expanded tubes. The amount of twinning decreased with increasing level of Sr in the expanded microstructures as a result of grain refinement and of decreasing Al in solution that facilitates dislocation motion. During expansion at room temperature, AZ31 shows higher elongation and lower strength than the alloys containing Sr. At 473 K (200 °C), compared to the lower temperatures, the Sr containing alloys exhibit lower flow stress and no fracture in the strain range investigated (40 pct reduction in cylinder height). The textures of the extruded alloys contain two main components named as RD ( c-axis parallel to the radial direction) and HD ( c-axis parallel to the hoop direction) based on their orientation with the sample coordinates. During expansion, extension twinning in the HD grains reorients the lattice to strengthen the RD and form a new ED ( c-axis parallel to the extrusion direction) component. By increasing the temperature or level of Sr, the ED component is weakened due to the decrease in twinning. During expansion, the RD grains undergo contraction and double twining which reduce the overall texture strength.

  13. Texture Evolution and Twinning During the Expansion of Hot Extruded AZ31 + Sr Seamless Tubes

    NASA Astrophysics Data System (ADS)

    Sadeghi, Alireza; Martin, Étienne; Pekguleryuz, Mihriban

    2014-09-01

    Seamless tubes of AZ31, AZ31 + 0.4, and 0.8 wt pctSr were extruded at elevated temperatures. By compressing pure copper inserts inside the tubes, the extruded tubes were expanded at room and elevated temperatures [373 K and 473 K (100 °C and 200 °C)]. Microstructural examinations reveal the formation of twining in the as-extruded and expanded tubes. The amount of twinning decreased with increasing level of Sr in the expanded microstructures as a result of grain refinement and of decreasing Al in solution that facilitates dislocation motion. During expansion at room temperature, AZ31 shows higher elongation and lower strength than the alloys containing Sr. At 473 K (200 °C), compared to the lower temperatures, the Sr containing alloys exhibit lower flow stress and no fracture in the strain range investigated (40 pct reduction in cylinder height). The textures of the extruded alloys contain two main components named as RD (c-axis parallel to the radial direction) and HD (c-axis parallel to the hoop direction) based on their orientation with the sample coordinates. During expansion, extension twinning in the HD grains reorients the lattice to strengthen the RD and form a new ED (c-axis parallel to the extrusion direction) component. By increasing the temperature or level of Sr, the ED component is weakened due to the decrease in twinning. During expansion, the RD grains undergo contraction and double twining which reduce the overall texture strength.

  14. Dissolving cellulose with twin-screw extruder in a NaOH complex aqueous solution

    NASA Astrophysics Data System (ADS)

    Yang, Y. P.; Zhang, Y.; Dawelbeit, A.; Yu, M. H.

    2016-07-01

    Novel cellulose dissolution method with twin-screw extruder was developed in order to improve the dissolution property, to simplify production procedure and to produce cellulose spinning dope which is stable and which has a higher concentration of cellulose. Therefore, the extrusion conditions on the cellulose dissolution in NaOH/thiourea/urea were extensively studied in this work. The resulted extrudates of twin-screw extruder dissolution method were characterized by polarized optical microscope image, the solubility experiment and the apparent viscosity. The results revealed that the screw revolution speed of such process could improve the solubility value (S a) of cellulose, and the solubility of cellulose reached a maximum value of 7.5 wt% at higher revolutions 450 rpm. On the other hand, the cellulose solutions were more transparent and balanced with its apparent viscosity values lower and more stable compare to stirring method, which indicated dissolving cellulose with twin-screw extruder was reliable. Moreover, the whole dissolving time is quite short, and the process is simple. The soluble effect of twin screw extrusion was far superior to traditional stirring, and the most suitable temperature was -2°C.

  15. Physical and mechanical properties of extruded poly(lactic acid)-based Paulownia elongata biocomposites

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Paulownia wood flour (PWF), a byproduct of milling lumber, was tested as bio-filler with polylactic acid (PLA). Paulownia wood (PW) shavings were milled and separated into particle fractions and then blended with PLA with a single screw extruder. Mechanical and thermal properties were tested. Dif...

  16. A preliminary study on edible, antimicrobial extruded films made from pectin and other food hydrocolloids

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Antimicrobial edible films were prepared from the natural fibers, pectin and other food hydrocolloids e. g., poly(ethylene oxide), for food packaging or wrapping by extrusion followed by the compression or the blown film method. Microscopic analysis revealed extruded pellets with well-mixed integra...

  17. Cryogenic strength and microstructure of a hydrostatically extruded austenitic steel 1.4429 (AISI 316LN)

    NASA Astrophysics Data System (ADS)

    Czarkowski, P.; Krawczyńska, A. T.; Brynk, T.; Nowacki, M.; Lewandowska, M.; Kurzydłowski, K. J.

    2014-11-01

    The as-received material with the average equivalent grain diameter of 45 μm was subjected to a hydrostatic extrusion process to a total true strain of 0.25, 0.84 and 1.36. Static tensile tests of the extruded material, performed at the room temperature, in liquid nitrogen and liquid helium. The material extruded to the strain of 1.36 and tested in liquid helium revealed ultimate strength 2.6 GPa. The results obtained for strengthened material were compared with the properties of as-received state. The effect of extrusion on the structure of this material was examined by transmission and scanning electron microscopy. The presence of necking and the nature of fracture surfaces in the specimens subjected to tensile tests confirm ductile behaviour of the extruded material even at liquid helium temperature, despite limited ductility. The results show that the hydrostatically extruded austenitic stainless steel is a promising material for relatively small, heavy loaded components working at cryogenic conditions.

  18. Effect of extrusion on the antioxidant capacity and color attributes of expanded extrudates prepared from purple potato and yellow pea flour mixes

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The effect of extrusion cooking on the antioxidant capacity and color attributes of extruded products prepared from three selected formulations of purple potato and yellow pea flours using a co-rotating twin screw extruder were studied. Expansion ratios of the extruded products varied from 3.93 to 4...

  19. Nanoscale plasticity in silica glass

    SciTech Connect

    Glosli, J.N.; Boercker, D.B.; Tesar, A.; Belak, J.

    1993-10-01

    Mechanisms of nano-scale plasticity and damage initiation in silica glass is examined using molecular dynamics simulation. Computer experiments are carried out by indenting a sharp diamond-like tool, containing 4496 atoms, into a silica slab consisting of 12288 atoms. Both elastic and plastic deformation of silica is observed during nanoindentation simulation; this transition occurs at an indentation of 1.25 nm, and the calculated hardness (15GPa for 1.5 nm indentation) agrees with experiment.

  20. A mathematical model describing the solid conveying and melting behavior of planetary roller extruders

    NASA Astrophysics Data System (ADS)

    Rudloff, J.; Lang, M.; Kretschmer, K.; Heidemeyer, P.; Bastian, M.; Koch, M.

    2014-05-01

    Due to increased quality requirements and the trend to cost reduction by process optimization, the modeling of plastic processing by means of simulation software becomes more and more important to predict process behavior. Most tools are based on a physical analysis of the process conditions and a reflection of those in a mathematical model, either based on FE methods or an approach to approximation or complete analytical models. First models were published for planetary roller extruders. However, these models deal primarily with the melt conveying behavior and have not yet been developed for the melting process which in many cases is critical to address homogenization features of such machines in the melt phase. This paper presents an approach to calculate the melting degree along the barrel of a planetary roller extruder. Therefore, models that are used to describe the melting process of single and twin screw extruders are adjusted to the conditions in the planetary roller extruder. At first the relevant process was divided in the three steps solid conveying, melting initiation and melting propagation. The solid conveying is described by the Archimedes solid conveying model. In order to estimate the melting initiation the solid particles temperature increase was used for partial filled sections. Further, it was assumed that the melting cannot start later than at the point where the extruder flow channels are fully filled for the first time. The melting propagation was described by a modified disperse melting model. The developed models were implemented into a simulation tool. The models were verified by experimental investigations. A comparison between simulated results and experimental data shows a good agreement.

  1. Cyclic Deformation Behavior of a Rare-Earth Containing Extruded Magnesium Alloy: Effect of Heat Treatment

    NASA Astrophysics Data System (ADS)

    Mirza, F. A.; Chen, D. L.; Li, D. J.; Zeng, X. Q.

    2015-03-01

    The present study was aimed at evaluating strain-controlled cyclic deformation behavior of a rare-earth (RE) element containing Mg-10Gd-3Y-0.5Zr (GW103K) alloy in different states (as-extruded, peak-aged (T5), and solution-treated and peak-aged (T6)). The addition of RE elements led to an effective grain refinement and weak texture in the as-extruded alloy. While heat treatment resulted in a grain growth modestly in the T5 state and significantly in the T6 state, a high density of nano-sized and bamboo-leaf/plate-shaped β' (Mg7(Gd,Y)) precipitates was observed to distribute uniformly in the α-Mg matrix. The yield strength and ultimate tensile strength, as well as the maximum and minimum peak stresses during cyclic deformation in the T5 and T6 states were significantly higher than those in the as-extruded state. Unlike RE-free extruded Mg alloys, symmetrical hysteresis loops in tension and compression and cyclic stabilization were present in the GW103K alloy in different states. The fatigue life of this alloy in the three conditions, which could be well described by the Coffin-Manson law and Basquin's equation, was equivalent within the experimental scatter and was longer than that of RE-free extruded Mg alloys. This was predominantly attributed to the presence of the relatively weak texture and the suppression of twinning activities stemming from the fine grain sizes and especially RE-containing β' precipitates. Fatigue crack was observed to initiate from the specimen surface in all the three alloy states and the initiation site contained some cleavage-like facets after T6 heat treatment. Crack propagation was characterized mainly by the characteristic fatigue striations.

  2. Biogeochemistry: Silica cycling over geologic time

    NASA Astrophysics Data System (ADS)

    Conley, Daniel J.; Carey, Joanna C.

    2015-06-01

    The Earth's long-term silica cycle is intimately linked to weathering rates and biogenic uptake. Changes in weathering rates and the retention of silica on land have altered silica availability in the oceans for hundreds of millions of years.

  3. ZBLAN, Silica Fiber Comparison

    NASA Technical Reports Server (NTRS)

    1998-01-01

    This graph depicts the increased signal quality possible with optical fibers made from ZBLAN, a family of heavy-metal fluoride glasses (fluorine combined zirconium, barium, lanthanum, aluminum, and sodium) as compared to silica fibers. NASA is conducting research on pulling ZBLAN fibers in the low-g environment of space to prevent crystallization that limits ZBLAN's usefulness in optical fiber-based communications. In the graph, a line closer to the black theoretical maximum line is better. Photo credit: NASA/Marshall Space Flight Center

  4. Silica Fillers for elastomer Reinforement

    SciTech Connect

    Kohls, D.J.; Schaefer, D.W.

    2012-09-10

    This article summarizes recent work on the structure of precipitated silica used in the reinforcement of elastomers. Silica has a unique morphology, consisting of multiple structural levels that can be controlled through processing. The ability to control and characterize the multiple structures of precipitated silica is an example of morphological engineering for reinforcement applications. In this summary of some recent research efforts using precipitated silica, small-angle scattering techniques are described and their usefulness for determining the morphology of silica in terms of primary particles, aggregates, and agglomerates are discussed. The structure of several different precipitated silica powders is shown as well as the mechanical properties of elastomers reinforced with these silica particles. The study of the mechanical properties of filled elastomer systems is a challenging and exciting topic for both fundamental science and industrial application. It is known that the addition of hard particulates to a soft elastomer matrix results in properties that do not follow a straightforward rule of mixtures. Research efforts in this area have shown that the properties of filled elastomers are influenced by the nature of both the filler and the matrix, as well as the interactions between them. Several articles have reviewed the influence of fillers like silica and carbon black on the reinforcement of elastomers. In general, the structure-property relationships developed for filled elastomers have evolved into the following major areas: Filler structure, hydrodynamic reinforcement, and interactions between fillers and elastomers.

  5. Silica Fillers for elastomer Reinforement

    SciTech Connect

    Kohls, D.J.; Schaefer, D.W.

    2009-08-26

    This article summarizes recent work on the structure of precipitated silica used in the reinforcement of elastomers. Silica has a unique morphology, consisting of multiple structural levels that can be controlled through processing. The ability to control and characterize the multiple structures of precipitated silica is an example of morphological engineering for reinforcement applications. In this summary of some recent research efforts using precipitated silica, small-angle scattering techniques are described and their usefulness for determining the morphology of silica in terms of primary particles, aggregates, and agglomerates are discussed. The structure of several different precipitated silica powders is shown as well as the mechanical properties of elastomers reinforced with these silica particles. The study of the mechanical properties of filled elastomer systems is a challenging and exciting topic for both fundamental science and industrial application. It is known that the addition of hard particulates to a soft elastomer matrix results in properties that do not follow a straightforward rule of mixtures. Research efforts in this area have shown that the properties of filled elastomers are influenced by the nature of both the filler and the matrix, as well as the interactions between them. Several articles have reviewed the influence of fillers like silica and carbon black on the reinforcement of elastomers. In general, the structure-property relationships developed for filled elastomers have evolved into the following major areas: Filler structure, hydrodynamic reinforcement, and interactions between fillers and elastomers.

  6. Modeling flow, melting, solid conveying and global behavior in intermeshing counter-rotating twin screw extruders

    NASA Astrophysics Data System (ADS)

    Jiang, Qibo

    Intermeshing counter-rotating twin screw extruders are widely applied in polymer processing industry, especially in compounding and PVC profile processing. However, the design of this type of machines is generally based on experiences and error-and-try. In addition, most of the investigations on intermeshing counter-rotating twin screw extruders were made on the melt conveying region. There is a lack of adequate study on a complete extrusion process to this type of machines. In this study, models were developed to simulate the extrusion processes, including solid conveying, melting and metering, evaluate the performance of intermeshing counter-rotating twin screw extruders, and optimize the design of machines and operating conditions. Experiments were carried out on a laboratory modular intermeshing counter-rotating twin screw extruder to observe solid conveying, the melting process and the global behavior of this type of machine. The solid bed is formed in the solid conveying region. The inter-screw region plays a dominant role in the melting process. Based on our observations, models were developed to describe both the solid conveying and the melting process. Based on hydrodynamic lubrication theory, a melt conveying model was developed to characterize the pumping capacity of screw elements in intermeshing counter-rotating twin screw extruders. The effect of screw channel aspect ratio (screw channel depth/width) was incorporated into the melt conveying model to improve the prediction of screw pumping capacity. Calculations were made to investigate the effect of geometrical parameter on screw pumping capacity. Models of solid conveying, the melting process and melt conveying were integrated together and a global composite model was developed to characterize the whole intermeshing counter-rotating twin screw extrusion process. The global model is intended for both flood fed and metered starved fed conditions. This is the first composite model designed for this type

  7. Silaffins in Silica Biomineralization and Biomimetic Silica Precipitation

    PubMed Central

    Lechner, Carolin C.; Becker, Christian F. W.

    2015-01-01

    Biomineralization processes leading to complex solid structures of inorganic material in biological systems are constantly gaining attention in biotechnology and biomedical research. An outstanding example for biomineral morphogenesis is the formation of highly elaborate, nano-patterned silica shells by diatoms. Among the organic macromolecules that have been closely linked to the tightly controlled precipitation of silica in diatoms, silaffins play an extraordinary role. These peptides typically occur as complex posttranslationally modified variants and are directly involved in the silica deposition process in diatoms. However, even in vitro silaffin-based peptides alone, with and without posttranslational modifications, can efficiently mediate biomimetic silica precipitation leading to silica material with different properties as well as with encapsulated cargo molecules of a large size range. In this review, the biomineralization process of silica in diatoms is summarized with a specific focus on silaffins and their in vitro silica precipitation properties. Applications in the area of bio- and nanotechnology as well as in diagnostics and therapy are discussed. PMID:26295401

  8. Silaffins in Silica Biomineralization and Biomimetic Silica Precipitation.

    PubMed

    Lechner, Carolin C; Becker, Christian F W

    2015-08-01

    Biomineralization processes leading to complex solid structures of inorganic material in biological systems are constantly gaining attention in biotechnology and biomedical research. An outstanding example for biomineral morphogenesis is the formation of highly elaborate, nano-patterned silica shells by diatoms. Among the organic macromolecules that have been closely linked to the tightly controlled precipitation of silica in diatoms, silaffins play an extraordinary role. These peptides typically occur as complex posttranslationally modified variants and are directly involved in the silica deposition process in diatoms. However, even in vitro silaffin-based peptides alone, with and without posttranslational modifications, can efficiently mediate biomimetic silica precipitation leading to silica material with different properties as well as with encapsulated cargo molecules of a large size range. In this review, the biomineralization process of silica in diatoms is summarized with a specific focus on silaffins and their in vitro silica precipitation properties. Applications in the area of bio- and nanotechnology as well as in diagnostics and therapy are discussed. PMID:26295401

  9. A model for the biaxial post-yield behavior of extruded powder aluminum at elevated temperature

    SciTech Connect

    Woods, T.O.; Berghaus, D.G. ); Peacock, H.B. )

    1990-01-01

    A model has been developed which describes the post-yield behavior of extruded powder aluminum tested biaxially in tension and torsion at elevated temperature. Plots of shear stress versus shear strain for the powder aluminum loaded in simple torsion show that the shear stress increases linearly to the yield point, then remains relatively constant in a pure plastic type of behavior. For the tension-torsion tests, there is an initial linear region up to the yield point followed by a fairly linear decrease in shear stress. A similar linear decrease in axial stress with increasing axial strain is observed in uniaxial tension tests. The model for post-yield behavior of extruded powder aluminum gives a quantified description of the macroscopic material behavior in terms of changes in the laminar powder aluminum structure.

  10. A model for the biaxial post-yield behavior of extruded powder aluminum at elevated temperature

    SciTech Connect

    Woods, T.O.; Berghaus, D.G.; Peacock, H.B.

    1990-12-31

    A model has been developed which describes the post-yield behavior of extruded powder aluminum tested biaxially in tension and torsion at elevated temperature. Plots of shear stress versus shear strain for the powder aluminum loaded in simple torsion show that the shear stress increases linearly to the yield point, then remains relatively constant in a pure plastic type of behavior. For the tension-torsion tests, there is an initial linear region up to the yield point followed by a fairly linear decrease in shear stress. A similar linear decrease in axial stress with increasing axial strain is observed in uniaxial tension tests. The model for post-yield behavior of extruded powder aluminum gives a quantified description of the macroscopic material behavior in terms of changes in the laminar powder aluminum structure.

  11. Use of extruded alloys Bi-Sb in low temperature thermoelements

    NASA Astrophysics Data System (ADS)

    Banaga, M. P.; Buimistr, B. S.; Moloshnik, E. F.

    1988-10-01

    Values of thermoelectric factor of quality for extruded alloys Bi_88Sb_12 of n-type in the temperatures interval 200-100K and a magnetic field induction 0-0.3Tl has been given. Temperature dependencies of optimal ratios of crossections of frames of thermoelements, containing extruded n-frame for various values of the induction of the transversal magnetic field has been analysed. Temperature dependencies of the quality factors of the thermoelements has been given. Calculated and experimental temperature falls on thermoelements and their dependenices on the crossections frames ratios for various temperatures of the heat evacuation has been analysed. Thermoelements examined are designed for application in low-temperature coolers.

  12. Chemical and functional characterization of Kañiwa (Chenopodium pallidicaule) grain, extrudate and bran.

    PubMed

    Repo-Carrasco-Valencia, Ritva; Acevedo de La Cruz, Alexander; Icochea Alvarez, Julio Cesar; Kallio, Heikki

    2009-06-01

    Cereals provide a good source of dietary fibre and other important compounds with nutritional potential, such as phenolic compounds, antioxidants, minerals and vitamins. Although native Andean cereals are known to have high nutritional value, their minor components have not been studied thoroughly. In this study, two varieties of a native Andean crop, kañiwa (Chenopodium pallidicaule), were investigated as sources of dietary fibre and specific antioxidant compounds. Two products, an extrudate and bran, were also prepared and their functional properties and bioactive compounds were determined. Both varieties were rich in total dietary fibre and lignin, and the phenolic components analyzed had high antioxidant activity. The extrudates had good functional properties, such as degree of gelatinization, sectional expansion index and water solubility index; the bran was high in bioactive compounds, such as total phenolics. In conclusion, kañiwa may offer an alternative to traditional cereals as a health-promoting food ingredient. PMID:19424801

  13. A novel modeling approach to the mixing process in twin-screw extruders

    NASA Astrophysics Data System (ADS)

    Kennedy, Amedu Osaighe; Penlington, Roger; Busawon, Krishna; Morgan, Andy

    2014-05-01

    In this paper, a theoretical model for the mixing process in a self-wiping co-rotating twin screw extruder by combination of statistical techniques and mechanistic modelling has been proposed. The approach was to examine the mixing process in the local zones via residence time distribution and the flow dynamics, from which predictive models of the mean residence time and mean time delay were determined. Increase in feed rate at constant screw speed was found to narrow the shape of the residence time distribution curve, reduction in the mean residence time and time delay and increase in the degree of fill. Increase in screw speed at constant feed rate was found to narrow the shape of the residence time distribution curve, decrease in the degree of fill in the extruder and thus an increase in the time delay. Experimental investigation was also done to validate the modeling approach.

  14. Physical properties and sixth graders' acceptance of an extruded ready-to-eat sweetpotato breakfast cereal

    NASA Technical Reports Server (NTRS)

    Dansby, M. Y.; Bovell-Benjamin, A. C.

    2003-01-01

    Extruded ready-to-eat breakfast cereals (RTEBCs) were made from varying levels of sweetpotato flour (SPF), whole-wheat bran (WWB), and extrusion cooking. Moisture, protein, and ash contents were lower in the 100% SPF than the 100% WWB. Carbohydrate, beta-carotene, and ascorbic acid contents were higher in the 100% SPF. Fat, thiamin, riboflavin contents, bulk densities, and the water absorption index were similar for the cereals. However, the expansion ratio was highest in the 100% SPF cereal. The 100% WWB had the lightest color and most fibrous morphology. Extruded RTEBC containing 100% SPF and 75%/25% SPF/WWB were well-liked and acceptable to sixth graders attending an elementary school in Auburn, Alabama, but the 100% WWB was unacceptable.

  15. The column strength of aluminum alloy 75S-T extruded shapes

    NASA Technical Reports Server (NTRS)

    Holt, Marshall; Leary, J R

    1946-01-01

    Because the tensile strength and tensile yield strength of alloy 75S-T are appreciably higher than those of the materials used in the tests leading to the use of the straight-line column curve, it appeared advisable to establish the curve of column strength by test rather than by extrapolation of relations determined empirically in the earlier tests. The object of this investigation was to determine the curve of column strength for extruded aluminum alloy 75S-T. In addition to three extruded shapes, a rolled-and-drawn round rod was included. Specimens of various lengths covering the range of effective slenderness ratios up to about 100 were tested.

  16. Scanning probe acoustic microscopy of extruded starch materials: direct visual evidence of starch crystal.

    PubMed

    Liu, Zhongdong; Liu, Boxiang; Li, Mengxing; Wei, Min; Li, Hua; Liu, Peng; Wan, Tuo

    2013-10-15

    Scanning probe acoustic microscopy (SPAM) has been successfully used to study inorganic and keratin biomaterials. However, few studies have attempted to apply SPAM to structural study of non-keratin organic materials such as starch based materials. This study investigated hardness and surface finish to establish sample preparation method suitable for SPAM imaging and acquired clear acoustic images of extruded starch materials. Acquired acoustic images directly exhibited certain structure of starch materials and provided visual evidence of starch material components and aggregates. In addition, through correlating acoustic images with X-ray diffraction data, crystal-structural information in nano-scale was obtained and acoustic image contrast showed a linear relationship with starch amylose content in extruded starch materials. PMID:23987357

  17. Microstructures of rapidly solidified powder and extruded rod of Ni{sub 3}Ge

    SciTech Connect

    Fang, J.; Schulson, E.M.

    1996-07-01

    Rapidly solidified powders and extruded rods of Ni{sub 3}Ge with and without 0.06 at. % boron were characterized using optical microscopy, scanning electron microscopy, transmission electron microscopy, and X-ray diffraction. The powders were generally spherical and exhibited both dendritic and lamellar structures. The increase in lattice parameter per atom fraction of boron, {var_epsilon}, was estimated to be 0.33. Extrusion of the powders produced fine grains of about 2 {micro}m in diameter. The extruded materials were partially recrystallized and showed a minor preference for [111] orientation. Annealing at 950 C resulted in a fully recrystallized structure and a nearly random orientation. The addition of 0.06 at. % boron had no observable effect on the morphology, microstructure, and texture. Precipitates of borides were observed in the annealed boron-doped alloy, suggesting that the solubility of boron in Ni{sup 3}Ge may be below about 0.06 at. %.

  18. The effect of moisture content on physicochemical properties of extruded waxy and non-waxy rice flour.

    PubMed

    Jongsutjarittam, Ornpicha; Charoenrein, Sanguansri

    2014-12-19

    The properties of waxy rice flour (WRF) and non-waxy rice flour (RF) were modified using an extrusion process with different feeding material moisture contents. WRF was more affected by the thermomechanical stress from extrusion; consequently, it had a lower glass transition temperature but higher water solubility index (WSI) indicating higher molecular degradation than extruded RF. The lower moisture content of the feeding flour caused more severe flour damage (coarser surface of the extruded flour) and lowered relative crystallinity compared to higher moisture content processing. Moreover, low moisture content processing led to complete gelatinization, whereas, partial gelatinization occurred in the higher moisture content extrusion. Consequently, the extruded flours had a lower peak viscosity and gelatinization enthalpy but a higher water absorption index and WSI than native flour. In conclusion, the rice flour type and the moisture content of the extrusion feeding flour affected the physicochemical properties of the extruded flour. PMID:25263873

  19. Development of a pilot-scale kinetic extruder feeder system and test program. Phase I report

    SciTech Connect

    1982-03-01

    This report describes the work done under Phase I, the moisture tolerance testing of the Kinetic Extruder. The following coals were used in the test program: Western Bituminous (Utah), Eastern Bituminous (Pennsylvania), North Dakota Lignite, Sub-Bituminous (Montana), and Eastern Bituminous coal mixed with 20-percent Limestone. The coals were initially tested at the as-received moisture level and subsequently tested after surface moisture was added by water spray. Test results and recommendations for future research and development work are presented.

  20. Extrusion Conditions and Amylose Content Affect Physicochemical Properties of Extrudates Obtained from Brown Rice Grains

    PubMed Central

    González, Rolando José; Pastor Cavada, Elena; Vioque Peña, Javier; Torres, Roberto Luis; De Greef, Dardo Mario; Drago, Silvina Rosa

    2013-01-01

    The utilization of whole grains in food formulations is nowadays recommended. Extrusion cooking allows obtaining precooked cereal products and a wide range of ready-to-eat foods. Two rice varieties having different amylose content (Fortuna 16% and Paso 144, 27%) were extruded using a Brabender single screw extruder. Factorial experimental design was used to study the effects of extrusion temperature (160, 175, and 190°C) and grits moisture content (14%, 16.5%, and 19%) on extrudate properties. Specific mechanical energy consumption (SMEC), radial expansion (E), specific volume (SV), water absorption (WA), and solubility (S) were determined on each extrudate sample. In general, Fortuna variety showed higher values of SMEC and S (703–409 versus 637–407 J/g; 33.0–21.0 versus 20.1–11.0%, resp.) than those of Paso 144; on the contrary SV (8.64–3.47 versus 8.27–4.53 mL/g) and WA tended to be lower (7.7–5.1 versus 8.4–6.6 mL/g). Both varieties showed similar values of expansion rate (3.60–2.18). Physical characteristics depended on extrusion conditions and rice variety used. The degree of cooking reached by Paso rice samples was lower than that obtained for Fortuna. It is suggested that the presence of germ and bran interfered with the cooking process, decreasing friction level and broadening residence time distribution. PMID:26904605

  1. Melt-Extruded Eudragit® FS-Based Granules for Colonic Drug Delivery.

    PubMed

    Zhang, Feng

    2016-02-01

    The purpose of this study is to characterize the properties of Eudragit® FS-based granules prepared using melt extrusion process for colonic drug delivery. 5-Aminosalicylic acid (5-ASA), theophylline, and diclofenac sodium were used as the model compounds. Drug and polymer blends were melt-extruded into thin rods using a single screw extruder. Drugs were found to be dispersed as crystalline particles in the granules. A hammer mill was used to reduce the extrudate into 16-40 mesh granules, which were mixed with lactose and filled into hard gelatin capsules. Three-stage dissolution testing performed using USP paddle method was used to simulate drug release in gastrointestinal tract. In this study, melt extrusion has been demonstrated to be a suitable process to prepare granules for colonic delivery of 5-amino salicylic acid. At 30% drug loading, less than 25% 5-ASA was released from melt-extruded granules of 20-30 mesh in the first two stages (0.1 N hydrochloric acid solution and phosphate buffer pH 6.8) of the dissolution testing. All 5-ASA was released within 4 h when dissolution medium was switched to phosphate buffer pH 7.4. Drug loading, granule size, and microenvironment pH induced by the solubilized drug were identified as the key factors controlling drug release. Granules prepared with melt extrusion demonstrated lower porosity, smaller pore size, and higher physical strength than those prepared with conventional compression process. Eudragit® FS was found to be stable even when processed at 200°C. PMID:26162974

  2. Research on flow mechanism of material for spur gear in closed extruding fine blanking process

    NASA Astrophysics Data System (ADS)

    Deng, Ming; Liu, Lu-zhou

    2013-05-01

    The finite element method (FEM) is applied to analyze closed extruding fine blanking gear. The reason of engendering corner collapse is the friction between blank and die. Meanwhile, this paper analyzes effects of various counterpunch forces on the flow characteristics, obtains the fiber distribution on different sections of the gear. The effects of counterpunch forces on material flow characteristics in deformation zone and the swirling flow in scrap are also obtained.

  3. Effect of carbamazepine on viscoelastic properties and hot melt extrudability of Soluplus ®.

    PubMed

    Gupta, Simerdeep Singh; Parikh, Tapan; Meena, Anuprabha K; Mahajan, Nidhi; Vitez, Imre; Serajuddin, Abu T M

    2015-01-15

    The purpose of this study was to apply viscoelastic properties of polymer and drug-polymer mixtures to determine processing conditions for the preparation of amorphous solid dispersion by melt extrusion. A poorly water-soluble drug, carbamazepine (CBZ), was mixed with Soluplus(®) as the carrier. Torque analysis using a melt extruder was performed at 10, 20 and 30% w/w drug concentrations and the effect of barrel temperature was studied. Viscosity of the mixtures either at fixed temperatures with different angular frequencies or as a function of temperature with the same frequency was studied using a rheometer. The viscosity of Soluplus(®) and the torque exerted on the twin screws decreased with the increase in CBZ concentration. The viscosity versus temperature plots for different CBZ concentrations were parallel to each other, without the drug melting transition, indicating complete drug-polymer miscibility. Thus, the drug-polymer mixtures could be extruded at temperature as low as 140°C with 10% w/w drug load, 135°C with 20% w/w drug and 125°C with 30% w/w drug, which were, respectively, ∼ 50°C, 55°C and 65°C below the melting point of 191°C for CBZ. The differential scanning calorimetry (DSC) and powder X-ray diffraction (XRD) analyses of the binary mixtures extruded at 125-150°C showed absence of crystalline drug. A systematic study of miscibility and extrudability of drug-polymer mixtures by rheological and torque analysis as a function of temperature will help formulators select optimal melt extrusion processing conditions to develop solid dispersions. PMID:25448585

  4. Microstructural Changes in High-Protein Nutrition Bars Formulated with Extruded or Toasted Milk Protein Concentrate.

    PubMed

    Banach, J C; Clark, S; Lamsal, B P

    2016-02-01

    Milk protein concentrates with more than 80% protein (that is, MPC80) are underutilized as the primary protein source in high-protein nutrition bars as they impart crumbliness and cause hardening during storage. High-protein nutrition bar texture changes are often associated with internal protein aggregations and macronutrient phase separation. These changes were investigated in model high-protein nutrition bars formulated with MPC80 and physically modified MPC80s. High-protein nutrition bars formulated with extruded MPC80s hardened slower than those formulated with toasted or unmodified MPC80. Extruded MPC80 had reduced free sulfhydryl group exposure, whereas measurable increases were seen in the toasted MPC80. High-protein nutrition bar textural performance may be related to the number of exposed free sulfhydryl groups in MPC80. Protein aggregations resulting from ingredient modification and high-protein nutrition bar storage were studied with sodium dodecyl sulfate polyacrylamide gel electrophoresis. Disulfide-based protein aggregations and changes in free sulfhydryl concentration were not consistently relatable to high-protein nutrition bar texture change. However, the high-protein nutrition bars formulated with extruded MPC80 were less prone to phase separations, as depicted by confocal laser scanning microscopy, and underwent less texture change during storage than those formulated with toasted or unmodified MPC80. PMID:26748454

  5. Starch-guar gum extrudates: microstructure, physicochemical properties and in-vitro digestion.

    PubMed

    von Borries-Medrano, Erich; Jaime-Fonseca, Mónica R; Aguilar-Méndez, Miguel A

    2016-03-01

    Starch-guar gum mixtures were obtained by extrusion using a three-variable Box-Behnken statistic design. Morphology, expansion index, viscosity, crystallinity and digestion in vitro of the extruded samples were analyzed through response surface methodology (RSM). The extrusion temperature and the moisture content were the factors that significantly affected the physicochemical properties of the samples. Starch-guar gum samples showed expansion index and viscosity up to 1.55 and 1400mPas, respectively. The crystallinity of the samples was modified by adding guar gum to the extrudates, showing correlation between long-range order (X-ray diffraction) and short-range order (FTIR spectroscopy). Guar induced microstructural changes and its role in gelatinization-melting processes was significant. The rate of glucose release decreased from 0.47 to 0.43mM/min when the extrusion temperature decreased. However, adding guar gum to starch had no significant effect on glucose release. Overall, the extrusion temperature and the moisture content were the factors that significantly affected the physicochemical properties of the extruded samples. PMID:26471632

  6. Physico-chemical, nutritional and infrared spectroscopy evaluation of an optimized soybean/corn flour extrudate.

    PubMed

    Guzmán-Ortiz, Fabiola Araceli; Hernández-Sánchez, Humberto; Yee-Madeira, Hernani; San Martín-Martínez, Eduardo; Robles-Ramírez, María Del Carmen; Rojas-López, Marlon; Berríos, Jose De J; Mora-Escobedo, Rosalva

    2015-07-01

    A central composite design using RMS (Response Surface Methodology) successfully described the effect of independent variables (feed moisture, die temperature and soybean proportion) on the specific parameters of product quality as expansion index (EI), water absorption index (WAI), water solubility index (WSI) and total color difference (ΔE) studied. The regression model indicated that EI, WAI, WSI and ΔE were significant (p < 0.05) with coefficients of determination (R(2)) of 0.7371, 0.7588, 0.7622, 0.8150, respectively. The optimized processing conditions were obtained with 25.8 % feed moisture, 160 °C die temperature and 58 %/42 % soybean/corn proportion. It was not found statistically changes in amino acid profile due to extrusion process. The electrophoretic profile of extruded soybean/corn mix presented low intensity molecular weight bands, compared to the unprocessed sample. The generation of low molecular weight polypeptides was associated to an increased in In vitro protein digestibility (IVPD) of the extrudate. The FTIR spectra of the soybean/corn mix before and after extrusion showed that the α-helix structure remained unchanged after extrusion. However, the band associated with β-sheet structure showed to be split into two bands at 1624 and 1640 cm(-1) . The changes in the β-sheet structures may be also associated to the increased in IVPD in the extruded sample. PMID:26139872

  7. Experimental Studies on Dynamic Mechanical Behaviors and Anti-Projectile Capabilities of Extruded Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Fan, Yafu; Zhao, Baorong

    Dynamic mechanical behaviors of Mg-Gd-Y series extruded magnesium alloy and its σ-ɛcurves are measured by using of Hopkinson pressure bar technique. According to the concept of efficiency of absorption energy, this thesis compares Mg-Gd-Y series extruded alloy with ZK60 extruded magnesium alloy. Being obtained similitude numbers by means of normalizing processing for governing equations of the continuum mechanics and according to the viewpoint of equal density of area, the comparative experiment of anti-projectile capabilities is elaborately designed between Mg-Gd-Y alloy and the 7A52 aluminum alloy. The result has validated that anti-projectile capability of Mg-Gd-Y alloy is better than those of 7A52 alloy under the condition of equal density of area. The relative technique approaches for improving anti-projectile capability of Mg-Gd-Y alloy are put forward making use of similitude numbers. Finally, the basic characters of effect of adiabatic shear are revealed by micro analysis.

  8. Dungeness crab, Cancer magister, do not extrude eggs annually in southeastern Alaska: An in situ study

    USGS Publications Warehouse

    Swiney, K.M.; Shirley, T.C.; Taggart, S.J.; O'Clair, C. E.

    2003-01-01

    The reproductive biology of female Dungeness crabs was studied with crab-pot and dive-transect sampling in five bays within or near Glacier Bay National Park and Preserve, southeastern Alaska, in April and September yearly from 1992 to 1998. A large percentage of nonovigerous, mature females was found in April, a time when females were expected to be brooding eggs that hatch in May and June. Our study examined differences between ovigerous and nonovigerous females collected in April and September samples to corroborate our previous laboratory study in which we found nonannual egg extrusion among Dungeness crabs. Seasonal differences in the catches of ovigerous and nonovigerous females, crab sizes, shell condition, and appendage injury were examined. Additionally, all crabs collected from two bays were tagged beginning in the fall of 1995; tagging was conducted twice annually. Our pot and dive data indicate that females, particularly larger ones, do not extrude eggs annually. Larger females have lower molting probabilities, which limits mating potential and increases reliance on stored sperm. The tagging study confirmed that at least some females do not extrude eggs in one year and then extrude eggs at a later time without molting, thus skipping at least one reproductive season. A reproductive cycle of Dungeness crabs in Alaska is introduced which includes earlier egg extrusion by larger females and nonannual egg extrusion.

  9. Direct Forming of All-Polypropylene Composites Products from Fabrics made of Co-Extruded Tapes

    NASA Astrophysics Data System (ADS)

    Alcock, B.; Cabrera, N. O.; Barkoula, N. M.; Peijs, T.

    2009-04-01

    Many technologies presented in literature for the forming of self-reinforced or all-polymer composites are based on manufacturing processes involving thermoforming of pre-consolidated sheets. This paper describes novel direct forming routes to manufacture simple geometries of self-reinforced, all-polypropylene (all-PP) composites, by moulding fabrics of woven co-extruded polypropylene tapes directly into composite products, without the need for pre-consolidated sheet. High strength co-extruded PP tapes have potential processing advantages over mono-extruded fibres or tapes as they allow for a larger temperature processing window for consolidation. This enlarged temperature processing window makes direct forming routes feasible, without the need for an intermediate pre-consolidated sheet product. Thermoforming studies show that direct forming is an interesting alternative to stamping of pre-consolidated sheets, as it eliminates an expensive belt-pressing step which is normally needed for the manufacturing of semi-finished sheets products. Moreover, results from forming studies shows that only half the energy was required to directly form a simple dome geometry from a stack of fabrics compared to stamping the same shape from a pre-consolidated sheet.

  10. Starch-based extruded cereals enriched in fibers: a behavior of composite solid foams.

    PubMed

    Chanvrier, Hélène; Desbois, Fabrice; Perotti, Fabienne; Salzmann, Claire; Chassagne, Sophie; Gumy, Jean-Claude; Blank, Imre

    2013-10-15

    Extruded cereals mainly composed of starch and enriched in fibers were produced with two types of base recipes: (i) one recipe mainly composed of wheat flour and (ii) one recipe mainly composed of corn and soya flours. The addition of fibers was performed through the use of oat bran concentrate or wheat bran, up to 32% of the recipe. The structure of the extrudates, assessed by X-ray tomography, pointed out the decrease of porosity and of mean cells size with the increase of the total dietary fibers content of the recipe. The hardness of the products, i.e. the maximum stress determined by a compression test, was linked to their porosity. The Gibson-Ashby relationship could be applied and the fit was even improved when considering the walls of the solid foam as composite materials. Fibers and proteins can be indeed considered as particles dispersed in the starchy phase. This work thus shows the impact of the structure of the extrudates on their mechanical properties. The structure is taken into account at different length scales; at the level of the porous structure and at the level of the phase of the main biopolymers present in the recipe (starch, proteins and fibers). The mechanical behavior of these products is then discussed according to their characteristics of composite solid foams. PMID:23987420

  11. The effect of extrusion processing on the physiochemical properties of extruded orange pomace.

    PubMed

    Huang, Ya-Ling; Ma, Ya-Sheng

    2016-02-01

    Soluble dietary fibre (SDF) is considered the most effective fraction of dietary fibre (DF) for human health. In this study, extrusion technology was applied to enhance the SDF obtained from orange pomace, a byproduct of juice extraction containing a high level of DF. The pomace was processed in a single-screw extruder at various barrel temperatures (X1; 115-135 °C), feed moistures (X2; 10-18 g/100g), and screw speeds (X3; 230-350 rpm). Based on response surface methodology, the optimum extrusion conditions, which produced a maximum SDF value of 30.36%, were as follows: barrel temperature, 129 °C; feed moisture, 15%; and screw speed, 299 rpm. Compared with unextruded pomace, SDF fraction in extrudate had a higher level of uronic acid. Furthermore, the extrusion process improved the physicochemical properties of extrudate, increasing the water-holding capacity, swelling, water solubility index, and cation-exchange capacity and decreasing the oil-holding capacity. PMID:26304360

  12. Effect of Ca(OH)2 pretreatment on extruded rice straw anaerobic digestion.

    PubMed

    Gu, Yu; Zhang, Yalei; Zhou, Xuefei

    2015-11-01

    It has been proven that extrusion can change the structure of rice straw and increase biogas production, but the effect of a single pretreatment is limited. Ca(OH)2 pretreatment was used to enhance the enzyme hydrolysis and biogas production of extruded rice straw. After Ca(OH)2 pretreatment, the glucose and xylose conversion rates in enzymatic hydrolysis increased from 36.0% and 22.4% to 66.8% and 50.2%, respectively. The highest biogas production observed in 8% and 10% Ca(OH)2 pretreated rice straw reached 564.7mL/g VS and 574.5mL/g VS, respectively, which are 34.3% and 36.7% higher than the non-Ca(OH)2-loaded sample. The Ca(OH)2 pretreatment can effectively remove the lignin and increase the fermentable sugar content. The structural changes in the extruded rice straw have also been analyzed by XRD, FTIR, and SEM. Considering all of the results, an 8% Ca(OH)2 loading rate is the best option for the pretreatment of extruded rice straw. PMID:26231131

  13. Drug structural features affect drug delivery from hyperbranched polyesteramide hot melt extrudates.

    PubMed

    Raviña-Eirin, Elena; Azuaje, Jhonny; Sotelo, Eddy; Gomez-Amoza, Jose Luis; Martinez-Pacheco, Ramon

    2016-05-01

    The aim of this study was firstly to evaluate the utility of Hybrane S1200 as a hot melt extrusion (HME) carrier to prepare instant-release multiparticulate systems for very poorly-soluble drugs such as ketoconazole or nifedipine. Hybrane S1200 allows an easy extrusion of its drug mixtures at a relatively low temperature, not higher than 90°C, and with no need of any additional aid. Extrudates containing 10% of nifedipine or ketoconazole form monophasic systems. Nifedipine extrudate shows no drug release in drug dissolution rate tests while ketoconazole extrudate release reaches only 60% of drug content. Additionally, a turbidity in the dissolution medium due to the formation of a kind of polymer vesicles (ranging 3-0.2μm in size) is observed. These facts could suggest a chemical interaction between the polymer and both drugs, triggered by the HME process. Both nifedipine and ketoconazole share characteristic acid-base profiles that could facilitate a degradation processes within the polymer, thus modifying Hybrane's water-solubility and polar nature. Such modified polymer structure, when in aqueous medium, forms the aforementioned stable vesicles that may encapsulate the drugs, thus making its delivery difficult or even preventing it. PMID:26912462

  14. Effect of extruded wheat flour as a fat replacer on batter characteristics and cake quality.

    PubMed

    Román, Laura; Santos, Isabel; Martínez, Mario M; Gómez, Manuel

    2015-12-01

    The effects of three levels of fat replacement (1/3, 2/3, and 3/3) by extruded flour paste and the effects of the presence of emulsifier on layer cake batter characteristics and final cake quality were studied. Replacement of oil by extruded flour paste modified the batter density and microscopy, reducing the number of air bubbles and increasing their size, while emulsifier incorporation facilitated air entrapment in batter. Emulsifier addition also increased the elastic and viscous moduli of the batter, while oil reduction resulted in a less structured batter. Emulsifier incorporation leads to good quality cakes, minimizing the negative effect of oil reduction, maintaining the volume and reducing the hardness of cakes. Furthermore, consumer acceptability of the reduced fat cakes was improved by the addition of emulsifier. Thus, the results confirmed the positive effect of partial oil substitution (up to 2/3) by extruded flour paste on the quality of reduced fat cakes when emulsifier was incorporated. PMID:26604393

  15. Investigation of functional properties and color changes of corn extrudates enriched with broccoli or olive paste.

    PubMed

    Bisharat, Ghassan I; Katsavou, Ioanna D; Panagiotou, Nikolaos M; Krokida, Magdalini K; Maroulis, Zacharias B

    2015-12-01

    Following the tendency of replacing common food snacks with healthier food products, extruded snacks with corn flour and broccoli (4-10%) or olive paste (4-8%) were investigated in this study. The effect of material characteristics, including feed moisture content (14-19%), and broccoli or olive paste concentration, and extrusion conditions, including screw speed (150-250 r/min), and extrusion temperature (140-180 ℃), on the functional properties (water absorption index, water solubility index, and oil absorption index), as well as color change (ΔE) of the extruded snacks was studied. Regression analysis showed that screw speed did not significantly influence (p > 0.05) the properties. After mathematical modelling it was found that broccoli and olive paste concentration, as well as temperature increment, caused a decrease in water absorption index (minimum of 5.6 and 6.4 g/g sample, respectively) and an increase in water solubility index (maximum of 18.7 and 10.9 g/100 g sample, respectively), while feed moisture presented opposite tendency. Higher extrusion temperature led to an increment of oil absorption index (approximately to 1.2 and 1 mL/g sample) and decrement of color changes. Finally, feed moisture and broccoli concentration lowered oil absorption index and color of corn/broccoli extrudates, while olive paste concentration caused their increment. PMID:25406135

  16. Silica research in Glasgow

    NASA Astrophysics Data System (ADS)

    Barr, B. W.; Cagnoli, G.; Casey, M. M.; Clubley, D.; Crooks, D. R. M.; Danzmann, K.; Elliffe, E. J.; Goßler, S.; Grant, A.; Grote, H.; Heptonstall, A.; Hough, J.; Jennrich, O.; Lück, H.; McIntosh, S. A.; Newton, G. P.; Palmer, D. A.; Plissi, M. V.; Robertson, D. I.; Robertson, N. A.; Rowan, S.; Skeldon, K. D.; Sneddon, P.; Strain, K. A.; Torrie, C. I.; Ward, H.; Willems, P. A.; Willke, B.; Winkler, W.

    2002-04-01

    The Glasgow group is involved in the construction of the GEO600 interferometer as well as in R&D activity on technology for advanced gravitational wave detectors. GEO600 will be the first GW detector using quasi-monolithic silica suspensions in order to decrease thermal noise significantly with respect to steel wire suspensions. The results concerning GEO600 suspension mounting and performance will be shown in the first section. Section 2 is devoted to the present results from the direct measurement of thermal noise in mirrors mounted in the 10 m interferometer in Glasgow which has a sensitivity limit of 4 × 10-19 m Hz-1/2 above 1 kHz. Section 3 presents results on the measurements of coating losses. R&D activity has been carried out to understand better how thermal noise in the suspensions affects the detector sensitivity, and in section 4 a discussion on the non-linear thermoelastic effect is presented.

  17. Silica aerogel core waveguide.

    PubMed

    Grogan, M D W; Leon-Saval, S G; England, R; Birks, T A

    2010-10-11

    We have selectively filled the core of hollow photonic crystal fibre with silica aerogel. Light is guided in the aerogel core, with a measured attenuation of 0.2 dB/cm at 1540 nm comparable to that of bulk aerogel. The structure guides light by different mechanisms depending on the wavelength. At long wavelengths the effective index of the microstructured cladding is below the aerogel index of 1.045 and guidance is by total internal reflection. At short wavelengths, where the effective cladding index exceeds 1.045, a photonic bandgap can guide the light instead. There is a small region of crossover, where both index- and bandgap-guided modes were simultaneously observed. PMID:20941148

  18. Development of molybdena catalysts supported on. gamma. -alumina extrudates with four different Mo profiles: Preparation, characterization, and catalytic properties

    SciTech Connect

    Goula, M.A.; Kordulis, Ch.; Lycourghiotis, A. ); Fierro, J.L.G. )

    1992-10-01

    The main goal of this work is to prepare, characterize, and determine the catalytic properties of molybdena supported {gamma}-alumina extrudates with four Mo profiles. Concerning preparation, a procedure was established allowing the authors to prepare (both axially and radially) egg-shell, egg-white, egg-yolk, and uniform profiles with the same, relatively high, Mo loading. The preparation of the egg-shell and uniform profiles was achieved by impregnating {gamma}-alumina extrudates with acidic and alkaline ammonium heptamolybdate solution, respectively. Moreover, it was found that an egg-white (egg-yolk) profile nondry impregnations of the Mo-supported extrudes with NH{sub 4}OH aqueous solutions. Kinetic experiments were done, using the HDS of thiophene as a probe reaction, over the characterized samples being in the form of extrudates and powders produced by crushing the extrudates. It was found that HDS activity was mainly determined by the number and the quality of active centers and not by the type of Mo profile, though these suggested the presence of no significant diffusional effects. The relative yield of butane, produced by the hydrogenation of the unsaturated hydrocarbons formed during HDS, increased with the distance of the maximum of the Mo profile from the periphery of the extrude to its center. Finally, it is important to note that the most active radial profile proved to be the egg-white for HDS and the egg-yolk for hydrogenation.

  19. 21 CFR 584.700 - Hydrophobic silicas.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 6 2012-04-01 2012-04-01 false Hydrophobic silicas. 584.700 Section 584.700 Food... DRINKING WATER OF ANIMALS Listing of Specific Substances Affirmed as GRAS § 584.700 Hydrophobic silicas. (a) Product. Amorphous fumed hydrophobic silica or precipitated hydrophobic silica (CAS Reg. No....

  20. 21 CFR 584.700 - Hydrophobic silicas.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Hydrophobic silicas. 584.700 Section 584.700 Food... DRINKING WATER OF ANIMALS Listing of Specific Substances Affirmed as GRAS § 584.700 Hydrophobic silicas. (a) Product. Amorphous fumed hydrophobic silica or precipitated hydrophobic silica (CAS Reg. No....

  1. 21 CFR 584.700 - Hydrophobic silicas.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 6 2011-04-01 2011-04-01 false Hydrophobic silicas. 584.700 Section 584.700 Food... DRINKING WATER OF ANIMALS Listing of Specific Substances Affirmed as GRAS § 584.700 Hydrophobic silicas. (a) Product. Amorphous fumed hydrophobic silica or precipitated hydrophobic silica (CAS Reg. No....

  2. 21 CFR 584.700 - Hydrophobic silicas.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 6 2014-04-01 2014-04-01 false Hydrophobic silicas. 584.700 Section 584.700 Food... DRINKING WATER OF ANIMALS Listing of Specific Substances Affirmed as GRAS § 584.700 Hydrophobic silicas. (a) Product. Amorphous fumed hydrophobic silica or precipitated hydrophobic silica (CAS Reg. No....

  3. 21 CFR 582.1711 - Silica aerogel.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 6 2013-04-01 2013-04-01 false Silica aerogel. 582.1711 Section 582.1711 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL DRUGS....1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam...

  4. 21 CFR 182.1711 - Silica aerogel.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 3 2013-04-01 2013-04-01 false Silica aerogel. 182.1711 Section 182.1711 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR HUMAN....1711 Silica aerogel. (a) Product. Silica aerogel as a finely powdered microcellular silica foam...

  5. Silica/Polymer and Silica/Polymer/Fiber Composite Aerogels

    NASA Technical Reports Server (NTRS)

    Ou, Danny; Stepanian, Christopher J.; Hu, Xiangjun

    2010-01-01

    Aerogels that consist, variously, of neat silica/polymer alloys and silica/polymer alloy matrices reinforced with fibers have been developed as materials for flexible thermal-insulation blankets. In comparison with prior aerogel blankets, these aerogel blankets are more durable and less dusty. These blankets are also better able to resist and recover from compression . an important advantage in that maintenance of thickness is essential to maintenance of high thermal-insulation performance. These blankets are especially suitable as core materials for vacuum- insulated panels and vacuum-insulated boxes of advanced, nearly seamless design. (Inasmuch as heat leakage at seams is much greater than heat leakage elsewhere through such structures, advanced designs for high insulation performance should provide for minimization of the sizes and numbers of seams.) A silica/polymer aerogel of the present type could be characterized, somewhat more precisely, as consisting of multiply bonded, linear polymer reinforcements within a silica aerogel matrix. Thus far, several different polymethacrylates (PMAs) have been incorporated into aerogel networks to increase resistance to crushing and to improve other mechanical properties while minimally affecting thermal conductivity and density. The polymethacrylate phases are strongly linked into the silica aerogel networks in these materials. Unlike in other organic/inorganic blended aerogels, the inorganic and organic phases are chemically bonded to each other, by both covalent and hydrogen bonds. In the process for making a silica/polymer alloy aerogel, the covalent bonds are introduced by prepolymerization of the methacrylate monomer with trimethoxysilylpropylmethacrylate, which serves as a phase cross-linker in that it contains both organic and inorganic monomer functional groups and hence acts as a connector between the organic and inorganic phases. Hydrogen bonds are formed between the silanol groups of the inorganic phase and the

  6. Skin penetration of silica microparticles.

    PubMed

    Boonen, J; Baert, B; Lambert, J; De Spiegeleer, B

    2011-06-01

    Knowledge about skin penetration of nano- and microparticles is essential for the development of particle-core drug delivery systems and toxicology. A large number of studies have been devoted to metallic particle penetration. However, little work has been published about the importance of chemical material properties of the particles and the skin penetration effect of the applied formulation. Here, we investigated the penetration of 3 microm silica particles in water and in a 65% ethanolic plant extract on ex vivo human skin using scanning electron microscopy. Contrary to most other microsphere skin studies, we observed for the first time that 3 microm silica particles can penetrate the living epidermis. Moreover, when formulated in the ethanolic medium, particles even reach the dermis. The deviating chemical properties of silica compared to previously investigated microparticles (titanium dioxide, zinc oxide) and confounding effect of the formulation in which the silica microparticles are presented, is thus demonstrated. PMID:21699089

  7. Impact of extruded flaxseed meal supplemented diet on growth performance, oxidative stability and quality of broiler meat and meat products

    PubMed Central

    2013-01-01

    This study was intended to explore the effect of extruded flaxseed meal supplemented diet on broiler growth performance, oxidative stability and organoleptic characteristics of broiler meat and meat products. 120 (day old) broiler chicks were randomly allotted to 12 experimental groups and fed on diets containing extruded flaxseed meal at 0, 5, 10 and 15%. The supplementation of extruded flaxseed in the diet decreases the body weight gain, feed intake and increased feed conversion ratio (FCR) values of broilers. The antioxidant enzymes were strongly influenced by different levels of extruded flaxseed supplementation among treatments. The TBARS assay revealed that maximum malondialdehyde were produced in T3 containing highest extruded flaxseed level (15%) and minimum malondialdehyde were produced in T0 treatment having no extruded flaxseed. The TBARS values ranged from 0.850-2.106 and 0.460-1.052 in leg and breast met respectively. The Free radical scavenging activity varied significantly and DPPH values of breast meat ranged from 20.70% to 39.09% and in leg meat 23.53% to 43.09% respectively. The sensory acceptability of broiler meat nuggets was decreased with the increase in the level of flaxseeds due to the lipid peroxidation of polyunsaturated fatty acids (PUFA) which generated off flavors and bad odors. Feeding extruded flaxseed to chicken through feed strongly inflated the quality and functional properties, fatty acid contents and reduced the oxidative stability of broiler meat and meat products. The present study concludes that up to 10% of flaxseed meal may be used in broiler diet to enhance the omega 3 fatty acids content in the broiler meat. PMID:23391137

  8. Enhancing anaerobic digestion of high-pressure extruded food waste by inoculum optimization.

    PubMed

    Kong, Xin; Xu, Shuang; Liu, Jianguo; Li, Huan; Zhao, Ke; He, Liang

    2016-01-15

    The inoculation for extruded food waste anaerobic digestion (AD) was optimized to improve methane (CH4) yield. The inoculum of acclimated anaerobic sludge resulted in high biodegradability, producing CH4 yields from 580 mLCH4 g(-1)·VSadded to 605 mLCH4 g(-1)·VSadded, with corresponding BDCH4 ranging from 90% to 94%. We also investigated inoculum to substrate ratios (ISRs). With regards to digested slurry as inoculum, we found that a decrease in ISR improved CH4 yield, while a lower ISR prolonged the lag time of the initial AD stage due to lipid inhibition caused by excessive food waste. These results demonstrate that minimal inocula are required to start the AD system for high-pressure extruded food waste because it is easily biodegraded. High ammonia concentration had a negative effect on CH4 production (i.e., when free ammonia nitrogen [FAN] increased from 20 to 30 mg L(-1) to 120-140 mg L(-1), the CH4 yield decreased by 25%), suggesting that FAN was a significant inhibitor in CH4 yield reduction. In terms of CH4 yield and lag time of the AD process, the optimal inoculation of digested slurry for the extruded food waste had an ISR of 0.33 with CH4 yield of 505 mLCH4 g(-1)VSadded, which was 20% higher than what was found for higher ISR controls of 2, 1 and 0.5. PMID:26468605

  9. Instrumental and Sensory Texture Attributes of High-Protein Nutrition Bars Formulated with Extruded Milk Protein Concentrate.

    PubMed

    Banach, J C; Clark, S; Lamsal, B P

    2016-05-01

    Previous instrumental study of high-protein nutrition (HPN) bars formulated with extruded milk protein concentrate (MPC) indicated slower hardening compared to bars formulated with unmodified MPC. However, hardness, and its change during storage, insufficiently characterizes HPN bar texture. In this study, MPC80 was extruded at 2 different conditions and model HPN bars were prepared. A trained sensory panel and instrumental techniques were used to measure HPN bar firmness, crumbliness, fracturability, hardness, cohesiveness, and other attributes to characterize texture change during storage. Extrusion modification, storage temperature, and storage time significantly affected the instrumental and sensory panel measured texture attributes. The HPN bars became firmer and less cohesive during storage. When evaluated at the same storage conditions, the texture attributes of the HPN bars formulated with the different extrudates did not differ significantly from each other. However, textural differences were noted most of the time between the control and the HPN bars formulated with extruded MPC80. An adapted HPN bar crumbliness measurement technique produced results that were correlated with sensory panel measured crumbliness (r = 0.85) and cohesiveness (r = -0.84). Overall, the HPN bars formulated with extruded MPC80 were significantly softer, less crumbly, and more cohesive than the control during storage. PMID:27037608

  10. Effect of incorporation of corn byproducts on quality of baked and extruded products from wheat flour and semolina.

    PubMed

    Sharma, Savita; Gupta, Jatinder Pal; Nagi, H P S; Kumar, Rakesh

    2012-10-01

    The effect of blending level (0, 5, 10, 15 and 20%) of corn bran, defatted germ and gluten with wheat flour on the physico-chemical properties (protein, crude fiber, phosphorus, iron and calcium), baking properties of bread, muffins and cookies, and extrusion properties of noodles and extruded snacks prepared from semolina were examined. Blending of wheat flour and corn byproducts significantly increased the protein, crude fiber, phosphorus, iron and calcium contents. Breads from gluten blends had higher loaf volume as compared to bran and germ breads. Among corn byproducts, gluten cookies were rated superior with respect to top grain. Muffins from germ blends and gluten blends had higher acceptability scores than the bran muffins. Blending of corn bran, defatted germ and gluten at 5 and 10% with wheat flour resulted in satisfactory bread, cookie, and muffin score. Quality of noodles was significantly influenced by addition of corn byproducts and their levels. Corn byproducts blending had significant influence on cooking time, however, gruel solid loss affected non-significantly in case of noodles. Expansion ratio and density of extruded snacks was affected non significantly by blending source and blending level. However, significant effect was observed on amperage, pressure, yield and overall acceptability of extruded snacks. Acceptable extruded products (noodles and extruded snacks) could be produced by blending corn byproducts with semolina upto 10% level. PMID:24082269

  11. Development of extruded Ready-To-Eat (RTE) snacks using corn, black gram, roots and tuber flour blends.

    PubMed

    Reddy, M Kavya; Kuna, Aparna; Devi, N Lakshmi; Krishnaiah, N; Kaur, Charanjit; Nagamalleswari, Y

    2014-09-01

    Extruded RTE snacks were prepared from flour blends made with corn flour, Bengal gram flour, roots and tuber flours in a proportion of 60-80: 20: 20 respectively and moisture was adjusted to 17-20 %. The roots and tubers flours were developed from potato (Solanum tuberosum), yam (Dioscorea spp.), sweet potato (Ipomoea batatas L.), taro (Colocassia esculenta) and beet root (Beta vulgaris). Different formulations were extruded at 80 ± 5 °C (heater I) and 95-105 °C (heater II) temperature, 300-350 rpm screw speed, 100 ± 10 °C die temperature and 15 ± 2 kg/h feed rate. The exit diameter of the circular die was 3 mm. Sensory acceptability, physical parameters and nutrient analysis along with storage stability of the products was conducted. The fiber and energy content of the RTE extruded snack improved in experimental samples prepared using root and tuber flours. A serving of 100 g of the snack can provide more than 400 Kcal and 10 g of protein. The overall acceptability of RTE extruded products made with potato and taro were highly acceptable compared to yam and sweet potato. The study demonstrates utilization of roots and tuber flours as potential and diverse ingredients to enhance the appearance and nutritional properties in RTE extruded snack. PMID:25190848

  12. The effect of extrusion on the functional components and in vitro lycopene bioaccessibility of tomato pulp added corn extrudates.

    PubMed

    Tonyali, Bade; Sensoy, Ilkay; Karakaya, Sibel

    2016-02-01

    The effect of processing on functional ingredients and their in vitro bioaccessibility should be investigated to develop better food products. Tomato pulp was added as a functional ingredient to extrudates. The effects of extrusion on the functional properties of the extrudates and the in vitro bioaccessibility of lycopene were investigated. Two different temperature sets were applied during extrusion: 80 °C, 90 °C, 100 °C and 130 °C and 80 °C, 100 °C, 130 °C and 160 °C. Screw speed and feed rate were kept constant at 225 rpm and 36 ± 1 g min(-1), respectively. The feed moisture content was adjusted to 30 ± 1% by mixing the tomato pulp to the corn grit. Antioxidant activity and the total phenolic content decreased after the extrusion process. High performance liquid chromatography (HPLC) analysis indicated that the lycopene content decreased after the extrusion process when feed and extrudates were compared. In vitro bioaccessibility of lycopene for the extruded samples with 160 °C last zone treatment temperature was higher than the feed and extruded samples with 130 °C last zone treatment temperature. The results indicate that extrusion affects the food matrix and the release of functional components. PMID:26674172

  13. Physicochemical Changes and Resistant-Starch Content of Extruded Cornstarch with and without Storage at Refrigerator Temperatures.

    PubMed

    Neder-Suárez, David; Amaya-Guerra, Carlos A; Quintero-Ramos, Armando; Pérez-Carrillo, Esther; Alanís-Guzmán, María G de J; Báez-González, Juan G; García-Díaz, Carlos L; Núñez-González, María A; Lardizábal-Gutiérrez, Daniel; Jiménez-Castro, Jorge A

    2016-01-01

    Effects of extrusion cooking and low-temperature storage on the physicochemical changes and resistant starch (RS) content in cornstarch were evaluated. The cornstarch was conditioned at 20%-40% moisture contents and extruded in the range 90-130 °C and at screw speeds in the range 200-360 rpm. The extrudates were stored at 4 °C for 120 h and then at room temperature. The water absorption, solubility index, RS content, viscoelastic, thermal, and microstructural properties of the extrudates were evaluated before and after storage. The extrusion temperature and moisture content significantly affected the physicochemical properties of the extrudates before and after storage. The RS content increased with increasing moisture content and extrusion temperature, and the viscoelastic and thermal properties showed related behaviors. Microscopic analysis showed that extrusion cooking damaged the native starch structure, producing gelatinization and retrogradation and forming RS. The starch containing 35% moisture and extruded at 120 °C and 320 rpm produced the most RS (1.13 g/100 g) after to storage at low temperature. Although the RS formation was low, the results suggest that extrusion cooking could be advantageous for RS production and application in the food industry since it is a pollution less, continuous process requiring only a short residence time. PMID:27537864

  14. Indomethacin-Kollidon VA64 Extrudates: A Mechanistic Study of pH-Dependent Controlled Release.

    PubMed

    Tres, Francesco; Treacher, Kevin; Booth, Jonathan; Hughes, Leslie P; Wren, Stephen A C; Aylott, Jonathan W; Burley, Jonathan C

    2016-03-01

    Because of its weakly acidic nature (pKa of 4.5), indomethacin presents an aqueous solubility that significantly increases when changing from acidic to neutral/alkaline pH (1.5 μg/mL at pH 1.2 and 105.2 μg/mL at pH 7.4). We have therefore investigated the impact of the dissolution medium pH on the dissolution performance of indomethacin:Kollidon VA64 extrudates. The impact of the drug loading on the dissolution properties of these systems was also examined (5%, 15%, 30%, 50%, 70%, and 90% drug loading). Time-resolved Raman spectroscopy along with in-line UV-vis spectrophotometry was employed to directly relate changes in dissolution behavior to physicochemical changes that occur to the extrudate during the test. The dissolution tests were performed in pH 2 HCl (to mimic the stomach conditions), and this was then switched during the experiment to pH 6.8 phosphate buffer (to simulate the poststomach conditions). The rotating disc dissolution rate test was also used to simultaneously measure the dissolution rate of both the drug and the polymer. We found that in pH 2 HCl buffer, for the 15% or higher drug-loaded extrudates, Kollidon VA64 preferentially dissolves from the exterior of the compact leaving an amorphous drug-rich hydrophobic shell, which, similarly to an enteric coating, inhibits the drug release. The in situ formation of an enteric coating has been previously hypothesized, and this has been the first time that is directly observed in a pH-variable dissolution test. The dissolution medium switch to pH 6.8 phosphate buffer, due to the large increase of the aqueous solubility of indomethacin at this pH, leads to rapid dissolution of the material forming the coating and therefore total drug release. In contrast, the 5% extrudate is fully hydrated and quickly dissolves at low pH pointing to a dissolution performance dependent on highly water-soluble Kollidon VA64. PMID:26845251

  15. Plastification of polymers in twin-screw-extruders: New visualization technic using high-speed imaging

    SciTech Connect

    Knieper, A. E-mail: Christian.Beinert@lbf.fraunhofer.de; Beinert, C. E-mail: Christian.Beinert@lbf.fraunhofer.de

    2014-05-15

    The initial melting of the first granules through plastic energy dissipation (PED) at the beginning of the melting zone, in the co-rotating twin-screw extruder is visualized in this work. The visualization was created through the use of a high speed camera in the cross section of the melting zone. The parameters screw speed, granule-temperature, temperature-profile, type of polymer and back pressure were examined. It was shown that the screw speed and the temperature-profile have significant influence on the rate of initial melting.

  16. Column and Plate Compressive Strengths of Aircraft Structural Martials Extruded 0-1HTA Magnesium Alloy

    NASA Technical Reports Server (NTRS)

    Heimerl, George J; Niles, Donald E

    1947-01-01

    Column and plate compressive strengths of extruded 0-1HTA magnesium alloy were determined both within and beyond the elastic range from tests of flat end H-section columns and from local instability tests of H-, Z-, and channel section columns. These tests are part of an extensive research investigation to provide data on the structural strength of various aircraft materials. The results are presented in the form of curves and charts that are suitable for use in the design and analysis of aircraft structures.

  17. Microstructure and properties of cryomilled nickel aluminide extruded with chromium or molybdenum

    NASA Technical Reports Server (NTRS)

    Aikin, Beverly J. M.; Dickerson, Robert M.; Dickerson, Patricia O.

    1995-01-01

    Previous results from high energy, attrition milled NiAl in liquid nitrogen (cryomilled) indicate that this process can produce high temperature, creep resistant AlN particulate reinforced materials. However, the low temperature toughness of such materials is below that preferred for structural applications in aerospace engines. In order to improve the toughness of these materials, prealloyed nickel aluminide (Ni-53 atomic percent Al) powder was cryomilled and mixed with chromium or molybdenum powders. The resulting materials were hot extruded and tested for room temperature toughness and 1300 K compressive strength.

  18. Plastification of polymers in twin-screw-extruders: New visualization technic using high-speed imaging

    NASA Astrophysics Data System (ADS)

    Knieper, A.; Beinert, C.

    2014-05-01

    The initial melting of the first granules through plastic energy dissipation (PED) at the beginning of the melting zone, in the co-rotating twin-screw extruder is visualized in this work. The visualization was created through the use of a high speed camera in the cross section of the melting zone. The parameters screw speed, granule-temperature, temperature-profile, type of polymer and back pressure were examined. It was shown that the screw speed and the temperature-profile have significant influence on the rate of initial melting.

  19. Two-layer flow of polymer melts in extruder die channel

    NASA Astrophysics Data System (ADS)

    Sharafutdinov, R. F.; Snigerev, B. A.; Galimov, E. R.; Galimova, N. Ya

    2016-06-01

    The paper discusses numerical modeling of two-layer flow of viscous non-Newtonian fluids in extruder die channels. Fluid motion is described by mass and momentum conservation equations supplemented by the rheological equation of state of a viscous non-Newtonian fluid according to the Carreau model. Technique of numerical solution of the problem based on the finite element method is presented. Distribution pattern of fluid velocities, pressure, stresses, positions of the interface in the two-layer flow depending on the rheological properties of a fluid and flow regimes is investigated.

  20. Column and Plate Compressive Strengths of Aircraft Structural Materials: Extruded 24S-T Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Heimerl, George J.; Roy, J Albert

    1945-01-01

    Column and plate compressive strengths of extruded 24S-T aluminum alloy were determined both within and beyond the elastic range from tests of thin-strip columns and local-instability tests of H-, Z-,and channel-section columns. These tests are part of an extensive research investigation to provide data on the' structural strength of various aircraft materials. The results are presented in the form of curves and charts that are suitable for use in the design and analysis of aircraft structures.

  1. Simulation of Peptide Binding to Silica and Silica Mineralization

    NASA Astrophysics Data System (ADS)

    Emami, F. S.; Heinz, H.; Berry, R. J.; Varshney, V.; Farmer, B. L.; Naik, R. R.; Patwardhan, S. V.; Perry, C. C.

    2009-03-01

    The purpose of this study is to identify the nature of the interaction of peptides with silica surfaces and their effect on mineralization. Classical force fields (CVFF, PCFF) have been extended for silica aiming at the computation of surface properties in quantitative agreement with experiment, taking explicitly into account water molecules, pH, and surface coverage with peptides. We focus on the interaction of five short peptides (pep1, pep4, 82-4, H4, R5) identified by biopanning with regular and amorphous silica surfaces (Q3 and Q2) to understand the relation between peptide sequence and affinity to the surface. Results of the atomistic molecular dynamics simulation indicate adsorption energies, binding constants and conformational changes upon adsorption. The comparison of NMR chemical shifts in solution and on the surface in computation and experiment further aids in understanding the mechanism of binding.

  2. Surface modification of silica nanoparticles

    NASA Astrophysics Data System (ADS)

    Ranjan, Rajesh

    Surface modification of nanosized silica particles by polymer grafting is gaining attention. This can be attributed to the fact that it provides a unique opportunity to engineer the interfacial properties of these modified particles; at the same time the mechanical and thermal properties of the polymers can be improved. Controlled free radical polymerization is a versatile technique which affords control over molecular weight, molecular weight distribution, architecture and functionalities of the resulting polymer. Three commonly used controlled free radical polymerizations include nitroxide-mediated polymerization (NMP), atom transfer radical polymerization (ATRP) and reversible addition fragmentation transfer (RAFT) polymerization. ATRP and RAFT polymerization were explored in order to modify the silica surface with well-defined polymer brushes. A novel click-functionalized RAFT chain transfer agent (RAFT CTA) was synthesized which opened up the possibility of using RAFT polymerization and click chemistry together in surface modification. Using this RAFT CTA, the surface of silica nanoparticles was modified with polystyrene and polyacrylamide brushes via the "grafting to" approach. Both tethered polystyrene and polyacrylamide chains were found in the brush regime. The combination of ATRP and click chemistry was also explored for surface modification. A combination of RAFT polymerization and click chemistry was also studied to modify the surface via the "grafting from" approach. Our strategy included the (1) "grafting from" approach for brush formation (2) facile click reaction to immobilize the RAFT agent (3) synthesis of R-supported chain transfer agent and (4) use of the more active trithiocarbonate RAFT agent. Grafting density obtained by this method was significantly higher than reported values in the literature. Polystyrene (PS) grafted silica nanoparticles were also prepared by a tandem process that simultaneously employs reversible addition fragmentation

  3. Precipitated silica as flow regulator.

    PubMed

    Müller, Anne-Kathrin; Ruppel, Joanna; Drexel, Claus-Peter; Zimmermann, Ingfried

    2008-08-01

    Flow regulators are added to solid pharmaceutical formulations to improve the flow properties of the powder mixtures. The primary particles of the flow regulators exist in the form of huge agglomerates which are broken down into smaller aggregates during the blending process. These smaller aggregates adsorb at the surface of the solid's grains and thus diminish attractive Van-der-Waals-forces by increasing the roughness of the host's surface. In most cases amorphous silica is used as flow additive but material properties like particle size or bond strength influence the desagglomeration tendency of the agglomerates and thus the flow regulating potency of each silica. For some silica types we will show that the differences in their flow regulating potency are due to the rate and extent by which they are able to cover the surface of the host particles. Binary powder mixtures consisting of a pharmaceutical excipient and an added flow regulator were blended in a Turbula mixer for a defined period of time. As pharmaceutical excipient corn starch was used. The flow regulators were represented by a selection of amorphous silicon dioxide types like a commercial fumed silica and various types of SIPERNAT precipitated silica provided by Evonik-Degussa GmbH, Hanau, Germany. Flowability parameters of the mixtures were characterized by means of a tensile strength tester. The reduction of tensile strength with the blending time can be correlated with an increase in fragmentation of the flow regulator. PMID:18595668

  4. Exposure to crystalline silica in abrasive blasting operations where silica and non-silica abrasives are used.

    PubMed

    Radnoff, Diane L; Kutz, Michelle K

    2014-01-01

    Exposure to respirable crystalline silica is a hazard common to many industries in Alberta but particularly so in abrasive blasting. Alberta occupational health and safety legislation requires the consideration of silica substitutes when conducting abrasive blasting, where reasonably practicable. In this study, exposure to crystalline silica during abrasive blasting was evaluated when both silica and non-silica products were used. The crystalline silica content of non-silica abrasives was also measured. The facilities evaluated were preparing metal products for the application of coatings, so the substrate should not have had a significant contribution to worker exposure to crystalline silica. The occupational sampling results indicate that two-thirds of the workers assessed were potentially over-exposed to respirable crystalline silica. About one-third of the measurements over the exposure limit were at the work sites using silica substitutes at the time of the assessment. The use of the silica substitute, by itself, did not appear to have a large effect on the mean airborne exposure levels. There are a number of factors that may contribute to over-exposures, including the isolation of the blasting area, housekeeping, and inappropriate use of respiratory protective equipment. However, the non-silica abrasives themselves also contain silica. Bulk analysis results for non-silica abrasives commercially available in Alberta indicate that many contain crystalline silica above the legislated disclosure limit of 0.1% weight of silica per weight of product (w/w) and this information may not be accurately disclosed on the material safety data sheet for the product. The employer may still have to evaluate the potential for exposure to crystalline silica at their work site, even when silica substitutes are used. Limited tests on recycled non-silica abrasive indicated that the silica content had increased. Further study is required to evaluate the impact of product recycling

  5. Admicellar polymerization of precipated silica

    SciTech Connect

    Reynolds, J.L.; Grady, B.P.; Harwell, J.H.

    1996-10-01

    The tendency of a surfactant molecule to adsorb at a solid-liquid interface is the basis for an in situ surface modification process, termed admicellar polymerization. The four-step admicellar polymerization process includes: (1) adsorption of surfactant at the solid-liquid interface, (2) adsolubilization of monomer into the surfactant bilayer, (3) polymerization using free-radical initiators and heat, (4) removal of excess surfactant to expose the polymer modified surface. The process is used to apply polymer to precipitated silica to enhance the compatibility of the silica when added to filled rubber. The adsorption isotherms were first determined for particular surfactant/silica combinations to find the surfactant concentration that would sufficiently adsolubilize the monomer, while remaining below the critical micelle concentration. A series of experiments were then devised for the polymerization reactions in which the surfactant and monomer amounts were varied over three levels to establish the optimal combination.

  6. Optimization of light yield by injecting an optical filler into the co-extruded hole of the plastic scintillation bar

    NASA Astrophysics Data System (ADS)

    Artikov, A.; Baranov, V.; Budagov, Ju.; Chokheli, D.; Davydov, Yu.; Glagolev, V.; Kharzheev, Yu.; Kolomoetz, V.; Shalugin, A.; Simonenko, A.; Tereshchenko, V.

    2016-05-01

    The light yield of 2-m long extruded scintillation bars (strips) are measured with cosmic muons as a function of the distance for different options of the light collection technique. The strips with a 2.6-mm diameter central co-extruded hole were made of polystyrene with the 2% PTP and 0.03% POPOP dopants at ISMA (Kharkov, Ukraine). It is shown that the optical transparent BC-600 or CKTN-MED(E) resin injected by a special technique into the co-extruded hole with a 1.0-mm or 1.2-mm Kuraray Y11 (200) MC wave-length shifting (WLS) fiber in it improves light collection by a factor of 1.6–1.9 against the ``dry'' case.

  7. Effect of selected dehulled legume incorporation on functional and nutritional properties of protein enriched sorghum and wheat extrudates.

    PubMed

    Balasubramanian, Subramanian; Borah, A; Singh, K K; Patil, R T

    2012-10-01

    The effect of legume incorporation (5%, 10% and 15%) on functional and nutritional properties of sorghum and wheat extrudates was investigated. Sorghum extrudates incorporated with legumes showed lower water absorption index water solubility index and pasting properties viz., peak viscosity, minimum viscosity, breakdown viscosity, final viscosity and total set back and similar degree of gelatinization and nutritional profile. At 15% incorporation level, water absorption index and water solubility index found to be maximum while degree of gelatinization and all the pasting properties showed lowest values for both sorghum and wheat extrudates. Similarly nutritional profile observed to be significantly higher for 15% as compared to 10% and 15% incorporation levels. Incorporation of legumes at 15% could be effective in producing high energy dense food products having better functional and nutritional properties. PMID:24082268

  8. 21 CFR 584.700 - Hydrophobic silicas.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ...: (i) Amorphous fumed hydrophobic silica: Not less than 99.0 percent silicon dioxide after ignition... dichlorodimethylsilane. (ii) Precipated hydrophobic silica: Not less than 94.0 percent silicon dioxide after...

  9. Physisorbed Water on Silica at Mars Temperatures

    NASA Technical Reports Server (NTRS)

    Sutter, B.; Sriwatanapongse, W.; Quinn, R.; Klug, C.; Zent, A.

    2002-01-01

    The usefulness of nuclear magnetic resonance spectroscopy in probing water interactions on silica at Mars temperatures is discussed. Results indicate that two types of water occur with silica at Mars temperatures. Additional information is contained in the original extended abstract.

  10. Effect of Extruding Full-Fat Soy Flakes on Trans Fat Content

    PubMed Central

    Feng, Hongxia; Sui, Xiaonan; Chang, Yunhe; Qi, Baokun; Zhang, Yan; Li, Yang; Jiang, Lianzhou

    2014-01-01

    To evaluate the effects of extrusion process on the trans fatty acids (TFAs) formation in soybean crude oils, three different extrusion parameters, namely, extrusion temperature (80–160°C), feed moisture (10–26%), and screw speed (100–500 rpm), were carried out. It was found that only five different types of TFAs were detected out using gas chromatography-mass spectrometry. Before the extrusion started, the initial amount of total TFAs was 3.04 g/100 g. However, after extruding under every level of any variable, the total amounts of TFAs were significantly higher than those in the control sample (P < 0.05). For example, taking the effect of extrusion temperature into account, we can find that the highest amount of total of trans fatty acid (TTFA) was 1.62 times the amount of that in the control sample, whereas the lowest amount of TTFA was 1.54 times the amount of that in the control sample. Importantly, it was observed that the amounts of every type of trans fatty acid were not continuously increasing with the increase of the level of any extrusion variable. This phenomenon demonstrated that the formation and diversification were intricate during extruding process and need to be further studied. PMID:25202725

  11. Effect of extruding full-fat soy flakes on trans fat content.

    PubMed

    Feng, Hongxia; Sui, Xiaonan; Chang, Yunhe; Qi, Baokun; Zhang, Yan; Li, Yang; Jiang, Lianzhou

    2014-01-01

    To evaluate the effects of extrusion process on the trans fatty acids (TFAs) formation in soybean crude oils, three different extrusion parameters, namely, extrusion temperature (80-160 °C), feed moisture (10-26%), and screw speed (100-500 rpm), were carried out. It was found that only five different types of TFAs were detected out using gas chromatography-mass spectrometry. Before the extrusion started, the initial amount of total TFAs was 3.04 g/100 g. However, after extruding under every level of any variable, the total amounts of TFAs were significantly higher than those in the control sample (P < 0.05). For example, taking the effect of extrusion temperature into account, we can find that the highest amount of total of trans fatty acid (TTFA) was 1.62 times the amount of that in the control sample, whereas the lowest amount of TTFA was 1.54 times the amount of that in the control sample. Importantly, it was observed that the amounts of every type of trans fatty acid were not continuously increasing with the increase of the level of any extrusion variable. This phenomenon demonstrated that the formation and diversification were intricate during extruding process and need to be further studied. PMID:25202725

  12. A Characterization for the Hot Flow Behaviors of As-extruded 7050 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Quan, Guo-zheng; Liu, Jin; Mao, An; Liu, Bo; Zhang, Jin-sheng

    2015-11-01

    The deep understanding of flow behaviors of as-extruded 7050 aluminum alloy significantly contributes to the accuracy simulation for its various plastic forming processes. In order to obtain the improved Arrhenius-type equation with variable parameters for this alloy, a series of compression tests were performed at temperatures of 573 K, 623 K, 673 K, 723 K and strain rates of 0.01 s-1, 0.1 s-1, 1 s-1, 10 s-1 with a height reduction of 60% on Gleeble-1500 thermo-mechanical simulator. It is obvious that strain rate, strain and temperature all have a significant effect on the hot flow behaviors, and the true stress-true strain curves indicate three types after the peak value: decreasing gradually to a steady state with sustaining DRX softening till a balance with work hardening, decreasing continuously with sustaining increasing DRX softening beyond work hardening and maintaining higher stress level after the peak value with a balance between work hardening and DRV softening. Based on the experimental data, the improved Arrhenius-type constitutive model was established to predict the high temperature flow stress of as-extruded 7050 aluminum alloy. The accuracy and reliability of the improved Arrhenius-type model were further evaluated in terms of the correlation coefficient (R), here 0.98428, the average absolute relative error (AARE), here 3.5%. The results indicate that the improved Arrhenius-type constitutive model presents a good predictable ability.

  13. Low temperature calcium hydroxide treatment enhances anaerobic methane production from (extruded) biomass.

    PubMed

    Khor, Way Cern; Rabaey, Korneel; Vervaeren, Han

    2015-01-01

    Ca(OH)2 treatment was applied to enhance methane yield. Different alkali concentration, incubation temperature and duration were evaluated for their effect on methane production and COD conversion efficiency from (non-)extruded biomass during mesophilic anaerobic digestion at lab-scale. An optimum Ca(OH)2 pretreatment for grass is found at 7.5% lime loading at 10°C for 20h (37.3% surplus), while mild (50°C) and high temperatures perform sub-optimal. Ca(OH)2 post-treatment after fast extrusion gives an additional surplus compared to extruded material of 15.2% (grass), 11.2% (maize straw) and 8.2% (sprout stem) regarding methane production. COD conversion improves accordingly, with additional improvements of 10.3% (grass), 9.0% (maize straw) and 6.8% (sprout stem) by Ca(OH)2 post-treatment. Therefore, Ca(OH)2 pretreatment and post-treatment at low temperature generate an additional effect regarding methane production and COD conversion efficiency. Fast extrusion gives a higher energy efficiency ratio compared to slow extrusion. PMID:25461001

  14. Photon stimulated desorption measurement of an extruded aluminum beam chamber for the Advanced Photon Source

    SciTech Connect

    Foerster, C.L.; Lanni, C.; Noonan, J.R.; Rosenberg, R.A.

    1995-12-31

    The Advanced Photon Source (APS), presently being commisioned, will produce X-ray s of unprecedented brightness. The high energy ring of the APS is a 7 GeV positron storage ring, 1104 meters in circumference designed to operate at less than 10{sup {minus}9} Torr with 300 ma of beam and a greater than 10 hour lifetime. The storage ring vacuum chamber is constructed from an extruded 6063 aluminum alloy. During the construction phase, a 2.34 m long section of the APS extruded aluminum chamber was set up on National Synchrotron Light Source (NSLS) X-ray Beamlline X28A and Photon Stimulated Desorption (PSD) was measured. Cleaning and preparation of the chamber was identical to that of the APS construction. In addition to the chamber, small samples of M, Be, and Cu were also exposed to white light having a critical energy of 5 keV. In addition to PSD, measurements were made of specular and diffuse scattering of photons. The chamber and samples were each exposed to a dose greater than 10{sup 23} photons per meter. Desorption yields for H{sub 2}, CO, CO{sub 2}, CH{sub 4} and H{sub 2}0 are reported as a function of accumulated flux, critical energy, incidence angle, and preparation. These results are compared with previous results for aluminum on NSLS Beamlline U1OB and PSD results of other laboratories published for aluminum.

  15. Microstructures, mechanical properties and corrosion resistances of extruded Mg-Zn-Ca-xCe/La alloys.

    PubMed

    Tong, L B; Zhang, Q X; Jiang, Z H; Zhang, J B; Meng, J; Cheng, L R; Zhang, H J

    2016-09-01

    Magnesium alloys are considered as good candidates for biomedical applications, the influence of Ce/La microalloying on the microstructure, mechanical property and corrosion performance of extruded Mg-5.3Zn-0.6Ca (wt%) alloy has been investigated in the current study. After Ce/La addition, the conventional Ca2Mg6Zn3 phases are gradually replaced by new Mg-Zn-Ce/La-(Ca) phases (T1'), which can effectively divide the Ca2Mg6Zn3 phase. The Ca2Mg6Zn3/T1' structure in Mg-Zn-Ca-0.5Ce/La alloy is favorably broken into small particles during the extrusion, resulting in an obvious refinement of secondary phase. The dynamic recrystallized grain size is dramatically decreased after 0.5Ce/La addition, and the tensile yield strength is improved, while further addition reverses the effect, due to the grain coarsening. However, the corrosion resistance of extruded Mg-Zn-Ca alloy deteriorates after Ce/La addition, because the diameter of secondary phase particle is remarkably decreased, which increases the amount of cathodic sites and accelerates the galvanic corrosion process. PMID:27179307

  16. Controlled drug release from melt-extrudates through processing parameters: a chemometric approach.

    PubMed

    Sarraf, Abraham G; Cherkaoui, Samir; Jordan, Olivier; Gurny, Robert; Doelker, Eric

    2015-03-15

    The objective of this study was to tailor a drug release profile through the adjustment of some key processing parameters involved in melt-extrusion: die temperature, shear rate, die length and drug particle size. Two experimental designs were selected, namely a 2-level full factorial design to examine the effects and significance of the processing factors, and a central composite design of the surface responses to find the best set of factor levels to obtain given specifications of drug release. Extrudates of poly(ethylene-co-vinyl acetate) and phenylpropanolamine hydrochloride were prepared using a ram extruder. Drug release profiles from the matrix systems were fitted using a power law, for which a new mathematical expression of a burst release was provided. The burst release and exponent were selected as the responses. The processing factors had a drastic influence on the drug release. Within the domain that was investigated, the burst release and the exponent varied from 6 to 54% and 0.1 to 0.4, respectively, resulting in a time requires for 50% drug release extending from hours to weeks. These results demonstrated the possibilities of modulating the release profile by means of the processing parameters rather than through the classical approach of altering the formulation. PMID:25543111

  17. HIGH-DENSITY, BIO-COMPATIBLE, AND HERMETIC ELECTRICAL FEEDTHROUGHS USING EXTRUDED METAL VIAS

    SciTech Connect

    Tooker, A; Shah, K; Tolosa, V; Sheth, H; Felix, S; Delima, T; Pannu, S

    2012-03-29

    Implanted medical devices such as pacemakers and neural prosthetics require that the electronic components that power these devices are protected from the harsh chemical and biological environment of the body. Typically, the electronics are hermetically sealed inside a bio-compatible package containing feedthroughs that transmit electrical signals, while being impermeable to particles or moisture. We present a novel approach for fabricating one of the highest densities of biocompatible hermetic feedthroughs in alumina (Al{sub 2}O{sub 3}). Alumina substrates with laser machined vias of 200 {mu}m pitch were conformally metallized and lithographically patterned. Hermetic electrical feedthroughs were formed by extruding metal studbumps partially through the vias. Hermeticity testing showed leak rates better than 9x10{sup -10} torr-l/s. Based on our preliminary results and process optimization, this extruded metal via approach is a high-density, low temperature, cost-effective, and robust method of miniaturizing electrical feedthroughs for a wide range of implantable bio-medical device applications.

  18. HIGH-DENSITY, BIO-COMPATIBLE, AND HERMETIC ELECTRICAL FEEDTHROUGHS USING EXTRUDED METAL VIAS

    SciTech Connect

    Shah, K G; Delima, T; Felix, S; Sheth, H; Tolosa, V; Tooker, A; Pannu, S S

    2012-03-28

    Implanted medical devices such as pacemakers and neural prosthetics require that the electronic components that power these devices are protected from the harsh chemical and biological environment of the body. Typically, the electronics are hermetically sealed inside a bio-compatible package containing feedthroughs that transmit electrical signals, while being impermeable to particles or moisture. We present a novel approach for fabricating one of the highest densities of biocompatible hermetic feedthroughs in alumina (Al{sub 2}O{sub 3}). Alumina substrates with laser machined vias of 200 {micro}m pitch were conformally metallized and lithographically patterned. Hermetic electrical feedthroughs were formed by extruding metal stud-bumps partially through the vias. Hermeticity testing showed leak rates better than 9 x 10{sup -10} torr-l/s. Based on our preliminary results and process optimization, this extruded metal via approach is a high-density, low temperature, cost-effective, and robust method of miniaturizing electrical feedthroughs for a wide range of implantable bio-medical device applications.

  19. Photon stimulated desorption measurement of an extruded aluminum beam chamber for the Advanced Photon Source

    SciTech Connect

    Foerster, C.L.; Lanni, C.; Noonan, J.R.; Rosenberg, R.A.

    1996-05-01

    The Advanced Photon Source (APS), presently being commissioned, will produce x rays of unprecedented brightness. The high energy ring of the APS is a 7 GeV positron storage ring, 1104 m in circumference designed to operate at less than 10{sup {minus}9} Torr with 300 mA of beam and a greater than 10 h lifetime. The storage ring vacuum chamber is constructed from an extruded 6063 aluminum alloy. During the construction phase, a 2.34-m-long section of the APS extruded aluminum chamber was set up on National Synchrotron Light Source (NSLS) X-ray Beamline X28A and photon stimulated desorption (PSD) was measured. Cleaning and preparation of the chamber was identical to that of the APS construction. In addition to the chamber, small samples of Al, Be, and Cu were also exposed to white light having a critical energy of 5 keV. In addition to PSD, measurements were made of the specular and diffuse scattering of photons. The chamber and samples were each exposed to a dose greater than 10{sup 23} photons per m. Desorption yields for H{sub 2}, CO, CO{sub 2}, CH{sub 4}, and H{sub 2}O are reported as a function of accumulated flux, critical energy, incidence angle, and preparation. These results are compared with previous results for aluminum on NSLS Beamline U10B and PSD results of other laboratories published for aluminum. {copyright} {ital 1996 American Vacuum Society}

  20. Extruded Bread Classification on the Basis of Acoustic Emission Signal With Application of Artificial Neural Networks

    NASA Astrophysics Data System (ADS)

    Świetlicka, Izabela; Muszyński, Siemowit; Marzec, Agata

    2015-04-01

    The presented work covers the problem of developing a method of extruded bread classification with the application of artificial neural networks. Extruded flat graham, corn, and rye breads differening in water activity were used. The breads were subjected to the compression test with simultaneous registration of acoustic signal. The amplitude-time records were analyzed both in time and frequency domains. Acoustic emission signal parameters: single energy, counts, amplitude, and duration acoustic emission were determined for the breads in four water activities: initial (0.362 for rye, 0.377 for corn, and 0.371 for graham bread), 0.432, 0.529, and 0.648. For classification and the clustering process, radial basis function, and self-organizing maps (Kohonen network) were used. Artificial neural networks were examined with respect to their ability to classify or to cluster samples according to the bread type, water activity value, and both of them. The best examination results were achieved by the radial basis function network in classification according to water activity (88%), while the self-organizing maps network yielded 81% during bread type clustering.

  1. Analysis of cracking of co-extruded recovery boiler floor tubes

    SciTech Connect

    Keiser, J.R.; Taljat, B.; Wang, X.L.

    1997-08-01

    Cracking of the stainless steel layer in co-extruded 304L/SA210 tubing used in black liquor recovery boilers is being found in an ever-increasing number of North American pulp and paper mills. Because of the possibility of a tube failure, this is a significant safety issue, and, because of the extra time required for tube inspection and repair, this can become an economic issue as well. In a project funded by the U.S. Department of Energy and given wide support among paper companies, boiler manufacturers, and tube fabricators, studies are being conducted to determine the cause of the cracking and to identify alternate materials and/or operating procedures to prevent tube cracking. Examination of cracked tubes has permitted characterization of crack features, and transmission electron microscopy is providing information about the thermal history, particularly cyclic thermal exposures, that tubes have experienced. Neutron and x-ray diffraction techniques are being used to determine the residual stresses in as-fabricated tube panels and exposed tubes, and finite element modeling is providing information about the stresses the tubes experience during operation. Laboratory studies are being conducted to determine the susceptibility of the co-extruded 304L/SA210 tubes to stress corrosion cracking, thermal fatigue, and corrosion in molten smelt. This paper presents the current status of these studies. On the basis of all of these studies, recommendations for means to prevent tube cracking will be offered.

  2. Twin-Screw Extruder and Pellet Accelerator Integration Developments for ITER

    SciTech Connect

    Meitner, Steven J; Baylor, Larry R; Combs, Stephen Kirk; Fehling, Dan T; Foust, Charles R; McGill, James M; Rasmussen, David A; Maruyama, So

    2011-01-01

    The ITER pellet injection system consisting of a twinscrew frozen hydrogen isotope extruder, coupled to a combination solenoid actuated pellet cutter and pneumatic pellet accelerator, is under development at the Oak Ridge National Laboratory. A prototype extruder has been built to produce a continuous solid deuterium extrusion and will be integrated with a secondary section, where pellets are cut, chambered, and launched with a single-stage pneumatic accelerator into the plasma through a guide tube. This integrated pellet injection system is designed to provide 5 mm fueling pellets, injected at a rate up to 10 Hz, or 3 mm edge localized mode (ELM) triggering pellets, injected at higher rates up to 20 Hz. The pellet cutter, chamber mechanism, and the solenoid operated pneumatic valve for the accelerator are optimized to provide pellet velocities between 200-300 m/s to ensure high pellet survivability while traversing the inner wall fueling guide tubes, and outer wall ELMpacing guide tubes. This paper outlines the current twin-screwextruder design, pellet accelerator design, and the integrationrequired for both fueling and ELM pacing pellets.

  3. Intrinsic catalytic properties of extruded clay honeycomb monolith toward complete oxidation of air pollutants.

    PubMed

    Assebban, Mhamed; El Kasmi, Achraf; Harti, Sanae; Chafik, Tarik

    2015-12-30

    The present work highlights the intrinsic catalytic properties of extruded clay honeycomb monolith toward complete oxidation of various air pollutants namely CO, methane, propane, acetylene, propene, n-butene, methanol, ethanol, n-propanol, n-butanol, acetone, dimethyl ether, benzene, toluene, o-xylene, monochlorobenzene and 1,2-dichlorobenzene. Total catalytic conversion was achieved for all tested compounds with different behaviors depending on pollutants' structural and chemical nature. The comparison of T50 values obtained from light-off curves allowed the establishment of the following reactivity sequence: ketone>alcohol>ether>CO>alkyne>aromatic>alkene>chlorinated aromatic>alkane. The intrinsic catalytic performances of the natural clay was ascribed to the implication of a quite complex mixture constituted by OH groups (Brønsted acids) and coordinately-unsaturated cations, such as Al(3+), Fe(3+) and Fe(2+) (Lewis acids). Hence, the combination of the clay's intrinsic catalytic performances and easier extrudability suggests a promissory potential for application in air pollution control. PMID:26259164

  4. Nutritional assessment in vitro and in vivo of raw and extruded peas (Pisum sativum L.).

    PubMed

    Alonso, R; Grant, G; Dewey, P; Marzo, F

    2000-06-01

    The effects of extrusion cooking on the nutritional properties of Pisum sativum L. have been evaluated in vitro and in vivo. The treatment greatly elevated protein and starch digestibility in vitro. Also, the amounts of intact starch diminished while total free sugars increased. In addition, the levels of antinutritional factors, such as protease inhibitors and lectins, were greatly decreased. Concentrations of methionine and cystine were low in raw peas and were further reduced by extrusion treatment. The nutritional performance of rats fed extruded pea diets for 15 days was no better than that of rats given raw pea diet. This was due to the overriding effects of amino acid deficiencies in the diets. Weight gains by rats fed extruded pea diets supplemented with amino acids were, however, much higher than those achieved by rats fed supplemented raw pea diets. Food transformation index and protein efficiency ratio values were also greatly improved. Extrusion treatment did therefore significantly improve the nutritional quality of peas. PMID:10888538

  5. Optothermal nonlinearity of silica aerogel

    NASA Astrophysics Data System (ADS)

    Braidotti, Maria Chiara; Gentilini, Silvia; Fleming, Adam; Samuels, Michiel C.; Di Falco, Andrea; Conti, Claudio

    2016-07-01

    We report on the characterization of silica aerogel thermal optical nonlinearity, obtained by z-scan technique. The results show that typical silica aerogels have nonlinear optical coefficient similar to that of glass (≃10-12 m2/W), with negligible optical nonlinear absorption. The nonlinear coefficient can be increased to values in the range of 10-10 m2/W by embedding an absorbing dye in the aerogel. This value is one order of magnitude higher than that observed in the pure dye and in typical highly nonlinear materials like liquid crystals.

  6. Silica Precursors Derived From TEOS

    NASA Technical Reports Server (NTRS)

    Philipp, Warren H.

    1993-01-01

    Two high-char-yield polysiloxane polymers developed. Designated as TEOS-A and TEOS-B with silica char yields of 55% and 22%, respectively. These free-flowing polymers are Newtonium liquids instead of thick gels. Easily synthesized by controlled hydrolysis of inexpensive tetraethoxysilane (TEOS). Adhesive properties of TEOS-A suggest its use as binder for fabrication of ceramic articles from oxide powders. Less-viscous and more-fluid lower-molecular-weight TEOS-B used to infiltrate already-formed porous ceramic compacts to increase densities without effecting shrinkage. Also used as paint to coat substrate with silica, and to make highly pure silicate powders.

  7. In Vitro Comparison of Apically Extruded Debris during Root Canal Preparation of Mandibular Premolars with Manual and Rotary Instruments.

    PubMed

    Soi, Sonal; Yadav, Suman; Sharma, Sumeet; Sharma, Mohit

    2015-01-01

    Background and aims. During root canal preparation, debris extruded beyond the apical foramen may result in periapical inflammation and postoperative pain. To date no root canal preparation method has been developed that extrudes no periapical debris. The purpose of this study was to identify a system leading to minimal extrusion of debris from the apical foramen. The study was conducted to comparatively evaluate the amount of apical extrusion of debris during root canal preparation using hand ProTaper and GT rotary and RaCe rotary instruments using crown-down technique. Materials and methods. Ninety freshly extracted human single-rooted mandibular premolars were equally assigned to three groups (n=30). The root canals were instrumented using hand ProTaper, GT rotary and RaCe rotary systems. Debris and irrigant extruded from the apical foramen were collected into vials. The mean weight of the remaining debris was calculated for each group and subjected to statistical analysis. Results. ANOVA was used to compare the mean dry weights of the debris extruded in the three groups, followedby post hoc Tukey tests for multiple comparisons the between groups. Highly significant differences were found in the amount of debris extruded among all the groups (P<0.001). The ProTaper group exhibited the highest mean debris weight (0.8293±0.05433 mg) and the RaCe system exhibited the lowest mean debris weight (0.1280±0.01606 mg). Conclusion. All the systems tested resulted in apical extrusion of debris. However, the hand ProTaper files extruded a significantly higher amount of debris than GT and RaCe systems. PMID:26697144

  8. Microstructures, mechanical and corrosion properties and biocompatibility of as extruded Mg-Mn-Zn-Nd alloys for biomedical applications.

    PubMed

    Zhou, Ying-Long; Li, Yuncang; Luo, Dong-Mei; Ding, Yunfei; Hodgson, Peter

    2015-04-01

    Extruded Mg-1Mn-2Zn-xNd alloys (x=0.5, 1.0, 1.5 mass %) have been developed for their potential use as biomaterials. The extrusion on the alloys was performed at temperature of 623K with an extrusion ratio of 14.7 under an average extrusion speed of 4mm/s. The microstructure, mechanical property, corrosion behavior and biocompatibility of the extruded Mg-Mn-Zn-Nd alloys have been investigated in this study. The microstructure was examined using X-ray diffraction analysis and optical microscopy. The mechanical properties were determined from uniaxial tensile and compressive tests. The corrosion behavior was investigated using electrochemical measurement. The biocompatibility was evaluated using osteoblast-like SaOS2 cells. The experimental results indicate that all extruded Mg-1Mn-2Zn-xNd alloys are composed of both α phase of Mg and a compound of Mg7Zn3 with very fine microstructures, and show good ductility and much higher mechanical strength than that of cast pure Mg and natural bone. The tensile strength and elongation of the extruded alloys increase with an increase in neodymium content. Their compressive strength does not change significantly with an increase in neodymium content. The extruded alloys show good biocompatibility and much higher corrosion resistance than that of cast pure Mg. The extruded Mg-1Mn-2Zn-1.0Nd alloy shows a great potential for biomedical applications due to the combination of enhanced mechanical properties, high corrosion resistance and good biocompatibility. PMID:25686931

  9. Removal of dissolved and colloidal silica

    DOEpatents

    Midkiff, William S.

    2002-01-01

    Small amorphous silica particles are used to provide a relatively large surface area upon which silica will preferentially adsorb, thereby preventing or substantially reducing scaling caused by deposition of silica on evaporative cooling tower components, especially heat exchange surfaces. The silica spheres are contacted by the cooling tower water in a sidestream reactor, then separated using gravity separation, microfiltration, vacuum filtration, or other suitable separation technology. Cooling tower modifications for implementing the invention process have been designed.

  10. The properties of silica-gelatin composites

    NASA Astrophysics Data System (ADS)

    Stavinskaya, O. N.; Laguta, I. V.

    2010-06-01

    Silica-gelatin composites with various silica-to-gelatin ratios were obtained. The influence of high-dispersity silica on the swelling of composites in water and desorption of pyridoxine and thiamine vitamins incorporated into the material was studied. The addition of silica to gelatin was shown to increase the time of the dissolution of the materials in aqueous medium and decelerate the desorption of vitamins.

  11. Novel method of measuring polymer melt viscosity using a short length of single screw extruder at the closed discharge state

    NASA Astrophysics Data System (ADS)

    Kim, Myung-Ho; Kim, Bo-Kyung; Kang, Seok-Jin; Kim, Moon Sung; Choi, Sunwoong

    2016-03-01

    Theory of single screw extruders has been used for analyzing the processing characteristics of various polymeric fabricated such material as plastics, rubber, and food products. Recently this theory extended to measuring the polymer melt viscosity using the closed discharging state of the short single screw extruder. The batch wise operation of the closed discharged state change the complex extrusion characteristic equation into simple calculation form of shear rate and viscosity equation, which related between the geometrical factors and the screw speed and the axial pressure generation, respectively.

  12. Effects of temperature, moisture and residence time in the properties of full fat soybean flour produced in a twin extruder.

    PubMed

    Serna-Saldivar, S O; Cabral, L C

    1997-03-01

    Soybeans were dehulled, roll-milled into grits, conditioned to 18 or 21% moisture and continuously cooked in a twin extruder at three temperature programs and two residence times. The resulting extrudates were further dried and roll-milled into flour and characterized for their physical, chemical and functional properties. The urease activity and nitrogen solubility index (NSI) decreased with increased extrusion temperature, residence time and soybean grits moisture content. The best pre-cooked full fat flours had a urease activity lower than 0.2 and a NSI higher than 15%. PMID:9429645

  13. Comparison of silica-core optical fibers

    NASA Astrophysics Data System (ADS)

    McCann, Brian P.

    1991-07-01

    Silica-core optical fibers have become a standard vehicle to remotely deliver high-power laser energy from surgical lasers operating between 200 and 2400 nm. The three primary types of silica-core fibers: plastic-clad; hard-clad; and silica-clad; are discussed. The performance advantages of each are addressed and actual general-surgery medical applications are provided.

  14. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  15. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  16. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  17. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  18. 40 CFR 428.100 - Applicability; description of the latex-dipped, latex-extruded, and latex-molded rubber subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... latex-dipped, latex-extruded, and latex-molded rubber subcategory. 428.100 Section 428.100 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS RUBBER MANUFACTURING POINT SOURCE CATEGORY Latex-Dipped, Latex-Extruded, and Latex-Molded Rubber Subcategory §...

  19. Silica optical fibers: technology update

    NASA Astrophysics Data System (ADS)

    Krohn, David A.; McCann, Brian P.

    1995-05-01

    Silica-core optical fibers have long been the standard delivery medium for medical laser delivery systems. Their high strength, excellent flexibility, and low cost continue to make them the fiber of choice for systems operating from 300 to 2200 nm. An overview of the current fiber constructions available to the industry is reviewed. Silicone-clad fibers, hard- fluoropolymer clad fibers and silica-clad fibers are briefly compared in terms of mechanical and optical properties. The variety of fiber coatings available is also discussed. A significant product development of silica fiber delivery systems has been in side-firing laser delivery systems for Urology. These devices utilize silica-core fibers to project the laser energy at a substantial lateral angle to the conventional delivery system, typically 40 to 100 degrees off axis. Many unique distal tips have been designed to meet the needs of this potentially enormous application. There are three primary technologies employed in side-firing laser delivery systems: reflection off of an attached medium; reflection within an angle-polished fiber through total internal reflection; and reflection from both an angle-polished fiber and an outside medium. Each technology is presented and compared on the basis of operation modality, transmission efficiency, and power-handling performance.

  20. The Phagocytosis and Toxicity of Amorphous Silica

    PubMed Central

    Costantini, Lindsey M.; Gilberti, Renée M.; Knecht, David A.

    2011-01-01

    Background Inhalation of crystalline silica is known to cause an inflammatory reaction and chronic exposure leads to lung fibrosis and can progress into the disease, silicosis. Cultured macrophages bind crystalline silica particles, phagocytose them, and rapidly undergo apoptotic and necrotic death. The mechanism by which particles are bound and internalized and the reason particles are toxic is unclear. Amorphous silica has been considered to be a less toxic form, but this view is controversial. We compared the uptake and toxicity of amorphous silica to crystalline silica. Methodology/Principal Findings Amorphous silica particles are phagocytosed by macrophage cells and a single internalized particle is capable of killing a cell. Fluorescent dextran is released from endo-lysosomes within two hours after silica treatment and Caspase-3 activation occurs within 4 hours. Interestingly, toxicity is specific to macrophage cell lines. Other cell types are resistant to silica particle toxicity even though they internalize the particles. The large and uniform size of the spherical, amorphous silica particles allowed us to monitor them during the uptake process. In mCherry-actin transfected macrophages, actin rings began to form 1-3 minutes after silica binding and the actin coat disassembled rapidly following particle internalization. Pre-loading cells with fluorescent dextran allowed us to visualize the fusion of phagosomes with endosomes during internalization. These markers provided two new ways to visualize and quantify particle internalization. At 37°C the rate of amorphous silica internalization was very rapid regardless of particle coating. However, at room temperature, opsonized silica is internalized much faster than non-opsonized silica. Conclusions/Significance Our results indicate that amorphous and crystalline silica are both phagocytosed and both toxic to mouse alveolar macrophage (MH-S) cells. The pathway leading to apoptosis appears to be similar in both

  1. Uranium incorporation into amorphous silica.

    PubMed

    Massey, Michael S; Lezama-Pacheco, Juan S; Nelson, Joey M; Fendorf, Scott; Maher, Kate

    2014-01-01

    High concentrations of uranium are commonly observed in naturally occurring amorphous silica (including opal) deposits, suggesting that incorporation of U into amorphous silica may represent a natural attenuation mechanism and promising strategy for U remediation. However, the stability of uranium in opaline silicates, determined in part by the binding mechanism for U, is an important factor in its long-term fate. U may bind directly to the opaline silicate matrix, or to materials such as iron (hydr)oxides that are subsequently occluded within the opal. Here, we examine the coordination environment of U within opaline silica to elucidate incorporation mechanisms. Precipitates (with and without ferrihydrite inclusions) were synthesized from U-bearing sodium metasilicate solutions, buffered at pH ∼ 5.6. Natural and synthetic solids were analyzed with X-ray absorption spectroscopy and a suite of other techniques. In synthetic amorphous silica, U was coordinated by silicate in a double corner-sharing coordination geometry (Si at ∼ 3.8-3.9 Å) and a small amount of uranyl and silicate in a bidentate, mononuclear (edge-sharing) coordination (Si at ∼ 3.1-3.2 Å, U at ∼ 3.8-3.9 Å). In iron-bearing synthetic solids, U was adsorbed to iron (hydr)oxide, but the coordination environment also contained silicate in both edge-sharing and corner-sharing coordination. Uranium local coordination in synthetic solids is similar to that of natural U-bearing opals that retain U for millions of years. The stability and extent of U incorporation into opaline and amorphous silica represents a long-term repository for U that may provide an alternative strategy for remediation of U contamination. PMID:24984107

  2. Effect of feeding extruded flaxseed with different forage: concentrate ratios on the performance of dairy cows.

    PubMed

    Neveu, C; Baurhoo, B; Mustafa, A

    2013-06-01

    Twenty Holstein cows were used in a Latin square design experiment with a 2×2 factorial arrangement to determine the effects of extruded flaxseed (EF) supplementation with 2 different forage to concentrate ratios on the performance of dairy cows. Extruded flaxseed diets contained 9% (dry matter basis) EF product which consisted of 75% EF and 25% ground alfalfa meal. Four lactating Holsteins cows fitted with rumen fistulae were used to determine the effects of dietary treatments on ruminal fermentation. Intakes of dry matter and crude protein were not influenced by dietary treatments. However, neutral detergent fiber intake was greater for the high-forage (8.4 kg/d) than the low-forage (7.8 kg/d) diet. Milk yield (average 40.2 kg/d) was similar for all dietary treatments. However, cows fed the high-forage diets produced milk with higher fat (3.76 vs. 2.97%) and total solids (12.58 vs. 11.95%) concentrations, but lower protein (3.19 vs. 3.33%) and lactose (4.66 vs. 4.72%) contents. Ruminal pH and total volatile fatty acid concentration were not affected by dietary treatments. However, feeding high forage relative to low forage diets increased molar proportion of acetate but decreased that of propionate. Ruminal NH3-N was reduced by feeding high forage relative to low forage diets. Milk fatty acid composition was altered by both forage level and EF supplementation. Feeding diets containing EF or low forage reduced the concentrations of saturated fatty acids and increased those of mono-unsaturated fatty acids. Concentrations of poly-unsaturated fatty acids were increased by feeding EF or low-forage diets. Extruded flaxseed supplementation increased milk fat α-linolenic acid content by 100% and conjugated linoleic acid by 54%. It was concluded that differences in animal performance and ruminal fermentation observed in this study were mostly due to differences in forage to concentrate ratio. However, EF supplementation caused most of the differences observed in milk

  3. Effect of extrusion on the antioxidant capacity and color attributes of expanded extrudates prepared from purple potato and yellow pea flour mixes.

    PubMed

    Nayak, Balunkeswar; Berrios, Jose De J; Powers, Joseph R; Tang, Juming

    2011-08-01

    Foods with antioxidant capacity provide protection against cardio-vascular, certain forms of cancers, and Alzheimer's diseases caused by oxidative damages and contribute health benefits. The effect of extrusion cooking on the antioxidant capacity and color attributes of extruded products prepared from 3 selected formulations of purple potato and yellow pea flours using a co-rotating twin screw extruder were studied. Expansion ratios of the extruded products varied from 3.93 to 4.75. The total antioxidant capacities (TAC) of the extruded products, using DPPH assay, were 3769 to 4116 μg trolox equivalent/g dry weight sample and not significantly different (P > 0.05) from their respective raw formulations. The total phenolic contents (TP) of the extruded products varied from 2088 to 3766 μg of gallic acid equivalent/g dry weight sample and retained 73% to 83% of the TP from the raw formulations after extrusion. The total anthocyanins contents (TA) in the extrudates were 0.116 to 0.228 mg of malvidin-3-glucosides/g dry weight sample. Compared with their raw formulations, significant losses (60% to 70%) of the TA in the extruded products occurred due to extrusion cooking. Browning indices and color attributes such as brightness, chroma, and hue angle agreed with degradation of anthocyanins in the extruded products. However, extrusion cooking retained antioxidant capacities of the raw formulations in the extruded products either in their natural forms or degraded products with radical scavenging activity. This study demonstrated the potential for the production of puffed extruded food products with the improved antioxidant content from colored potatoes and pulse formulations. PMID:22417485

  4. COST ESTIMATES OF TWIN SCREW EXTRUDED PRODUCTS: TEXTURIZED WHEY PROTEIN SNACKS AND CORN-SOY BLEND USED FOR EMERGENCY FEEDING

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The operating costs associated with twin screw extrusion cooking of various foods are fixed for a given size and production capacity for any class of products; the greater percentage of costs arise from the choice of ingredients and the product end use. For example, extruder texturized whey proteins...

  5. Impact of Dry Solids and Bile Acid Concentrations on Bile Acid Binding Capacity of Extruded Oat Cereals

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extruded breakfast cereals (EBC), processed from two oat lines, N979-5-2-4 (N979) and ‘Jim’, with beta-glucan concentrations of 8.7 and 4.9%, respectively, were used to determine the impact of dry solids (DS) and bile acid (BA) concentrations on in vitro BA binding efficiency. A full fractional fact...

  6. Effects of some extrusion variables on physicochemical characteristics of extruded corn starch-passion fruit pulp (Passiflora edulis) snacks.

    PubMed

    Cortés, R Nallely Falfán; Guzmán, Iñigo Verdalet; Martínez-Bustos, Fernando

    2014-12-01

    The aim of this work was to study the effect of the addition of passion fruit pulp (PFP: 0-7%), the variation of barrel temperature in the third zone extruder (BT: 80-140 °C) and feed moisture (FM:16-30%) in a blend of corn starch and passion fruit pulp on different physicochemical characteristics of directly expanded snacks by extrusion technology. Single-screw laboratory extruder and a central, composite, rotatable experimental design were used. Expansion index of extrudates ranged between 1.0 and 1.8. Decreasing of feed moisture (18%), passion fruit pulp concentration (1.42%) and the increasing of barrel temperature (127 °C) resulted in higher expansion index. The increasing of feed moisture and passion fruit pulp concentration resulted in higher penetration force values of extrudates. The passion fruit pulp concentration showed a highly significant effect (p ≤ 0.01) on the L *, a * and b * parameters. Passion fruit pulp has a reasonable source of β-carotene, proteins and dietary fibers that can be added to expanded snacks. PMID:25447553

  7. Microstructure, mechanical properties, corrosion behavior and hemolysis of as-extruded biodegradable Mg-Sn-Zn alloy

    NASA Astrophysics Data System (ADS)

    Hou, L.; Li, Z.; Pan, Y.; Du, L.; Li, X.; Zheng, Y.; Li, L.

    2016-04-01

    As biodegradable biomaterials, magnesium alloys have favorable physical, chemical and mechanical properties, as well as good biocompatibility, and are expected to totally biodegrade in the body environment. The microstructure, mechanical properties, corrosion behaviors and hemolysis of biodegradable Mg-Sn-Zn alloy were investigated under three extrusion ratios in the present work. It is revealed that the as-extruded microstructure is obviously refined with smaller grains compared with the as-cast structure while some twins form simultaneously. The tensile strengths of the as-extruded alloys fabricated with the higher extrusion ratio is 249MPa, and elongations is 16.3% respectively. Besides, the corrosion rate of as-extruded magnesium alloys increases with the increasing extrusion ratio. The hemolysis test result shows that the hemolysis rate of biodegradable magnesium alloys fabricated with the higher extrusion ratio is 4.8%, when hemolysis rate lower than 5% has been demonstrated safe according to ISO 10993-4. In conclusion, the as-extruded biodegradable Mg-Sn-Zn alloy shows great potential as a novel medical implant material.

  8. Adsorption of organic molecules on silica surface.

    PubMed

    Parida, Sudam K; Dash, Sukalyan; Patel, Sabita; Mishra, B K

    2006-09-13

    The adsorption behaviour of various organic adsorbates on silica surface is reviewed. Most of the structural information on silica is obtained from IR spectral data and from the characteristics of water present at the silica surface. Silica surface is generally embedded with hydroxy groups and ethereal linkages, and hence considered to have a negative charged surface prone to adsorption of electron deficient species. Adsorption isotherms of the adsorbates delineate the nature of binding of the adsorbate with silica. Aromatic compounds are found to involve the pi-cloud in hydrogen bonding with silanol OH group during adsorption. Cationic and nonionic surfactants adsorb on silica surface involving hydrogen bonding. Sometimes, a polar part of the surfactants also contributes to the adsorption process. Styryl pyridinium dyes are found to anchor on silica surface in flat-on position. On modification of the silica by treating with alkali, the adsorption behaviour of cationic surfactant or polyethylene glycol changes due to change in the characteristics of silica or modified silica surface. In case of PEG-modified silica, adsolubilization of the adsorbate is observed. By using a modified adsorption equation, hemimicellization is proposed for these dyes. Adsorptions of some natural macromolecules like proteins and nucleic acids are investigated to study the hydrophobic and hydrophilic binding sites of silica. Artificial macromolecules like synthetic polymers are found to be adsorbed on silica surface due to the interaction of the multifunctional groups of the polymers with silanols. Preferential adsorption of polar adsorbates is observed in case of adsorbate mixtures. When surfactant mixtures are considered to study competitive adsorption on silica surface, critical micelle concentration of individual surfactant also contributes to the adsorption isotherm. The structural study of adsorbed surface and the thermodynamics of adsorption are given some importance in this review

  9. Changes in the solubility of corn proteins through interaction with the arabinoxylans in extruded nixtamalized corn flour treated with xylanase.

    PubMed

    Moreno-Rivas, Silvia Carolina; Medina-Rodríguez, Concepción Lorenia; Torres-Chávez, Patricia Isabel; Ramírez-Wong, Benjamín; Platt-Lucero, Luis Carlos

    2014-06-01

    The extrusion process allows the production of nixtamalized corn flour rich in arabinoxylans, which help to prevent cardiovascular and intestinal diseases. During extrusion, physiochemical properties of nixtamalized corn flour are negatively modified. The use of enzymes such as xylanase in order to obtain nixtamalized corn flour using extrusion has been studied as an alternative to reduce these changes in corn flour tortilla. The aim of this research was to evaluate changes in protein solubility of extruded nixtamalized corn flour with and without different concentrations of xylanase enzyme (0.05, 0.075, and 0.1%, w/w). Soluble proteins of each corn flour were extracted and analyzed by SE-HPLC, while insoluble proteins were determined by the combustion method. In addition, each corn flour was analyzed by scanning electron microscopy (SEM). Results showed that the extruded nixtamalized corn flour, with and without xylanase, increased the protein solubility, and this effect was lower in extruded nixtamalized corn flour with xylanase. Insoluble protein diminished in corn flours either with or without xylanase enzyme. The addition of xylanase reduces the effect that the extrusion process has on the solubility proteins of extruded nixtamalized corn flour. PMID:24627046

  10. Use of к-carrageenan, chitosan and Carbopol 974P in extruded and spheronized pellets that are devoid of MCC.

    PubMed

    Valle, Brenda L; Omwancha, Wycliffe S; Neau, Steven H; Wigent, Rodney J

    2016-11-01

    The search for excipients to replace microcrystalline cellulose (MCC) in the production of pellets by extrusion-spheronization in cases of drug incompatibility or the lack of pellet matrix disintegration forms the basis of this study. A combination of к-carrageenan as a spheronization aid, chitosan as a diluent and Carbopol(®) 974P as a binder in the production of pellets containing no MCC has been investigated using acetaminophen as a model drug. Design of experiments allowed assessment of formulation and processing effects on pellet responses that included size, shape, fines, yield and friability. Statistical analysis revealed that the main factors and some of the two-factor interactions had a significant effect on pellet characteristics. Formulations containing high levels of к-carrageenan required more water to produce a wetted mass with good extrudability and extrudate capable of being spheronized. Although only a low level of Carbopol was used in the formulation, it imparted cohesiveness to the wetted mass as well as the extrudate. Furthermore, it was discovered that Carbopol could act as an extrusion aid, enabling the wetted mass to flow easily through the extruder screen holes without building up heat. Spherical and rugged pellets were produced that met the immediate release criterion. PMID:27100683

  11. Directionality of extruded lithium fluoride thermoluminescent dosemeters in a cobalt-60 beam.

    PubMed

    Wagner, G S; Batey, S E; Mosleh-Shirazi, M A

    2000-09-01

    An experimental investigation of the directionality of commercially available extruded lithium fluoride (LiF:Mg,Ti) thermoluminescent dosemeters was carried out in a cobalt-60 beam at a water depth of 5 cm. One-half of a batch of 60 chips (3.1 x 3.1 x 0.9 mm3) was exposed face-on (faces perpendicular to the beam central axis), and the other half was exposed in an edge-on orientation (two edges perpendicular and faces parallel to the beam axis). Measurements show that an edge-on exposure results in a thermoluminescence reading approximately 0.9% lower than a face-on exposure. Although this is of minor importance in every day patient dosimetry, it is relevant in evaluating errors in in-phantom dosimetric measurements where greater accuracy is required. PMID:11064657

  12. Electrical method and apparatus for impelling the extruded ejection of high-velocity material jets

    DOEpatents

    Weingart, Richard C.

    1989-01-01

    A method and apparatus (10, 40) for producing high-velocity material jets provided. An electric current pulse generator (14, 42) is attached to an end of a coaxial two-conductor transmission line (16, 44) having an outer cylindrical conductor (18), an inner cylindrical conductor (20), and a solid plastic or ceramic insulator (21) therebetween. A coxial, thin-walled metal structure (22, 30) is conductively joined to the two conductors (18, 20) of the transmission line (16, 44). An electrical current pulse applies magnetic pressure to and possibly explosively vaporizes metal structure (22), thereby collapsing it and impelling the extruded ejection of a high-velocity material jet therefrom. The jet is comprised of the metal of the structure (22), together with the material that comprises any covering layers (32, 34) disposed on the structure. An electric current pulse generator of the explosively driven magnetic flux compression type or variety (42) may be advantageously used in the practice of this invention.

  13. Effect of gelatinized-retrograded and extruded starches on characteristics of cookies, muffins and noodles.

    PubMed

    Sharma, Shagun; Singh, Narpinder; Katyal, Mehak

    2016-05-01

    The effect of substitution of wheat flour with gelatinized-retrograded starch (GRS) and extruded starch (ES) at 10 and 20 % levels on characteristics of cookies, muffins and noodles was evaluated. Cookies made by substitution of flour with GRS or ES were lighter in color, showed higher spread ratio and resistant starch (RS) content. Muffins made by substitution of flour with GRS or ES were lighter in color, showed less height, specific volume and gas cells and higher RS content. Muffins containing GRS were less firm while those made by incorporating ES showed higher firmness than those made without substitution. Noodles made with substitution of flour with GRS or ES showed higher RS content and reduced water uptake, gruel solid loss, hardness and adhesiveness. Cookies and noodles prepared with and without substitution of flour with GRS or ES did not show any significant differences in terms of overall acceptability scores. PMID:27407215

  14. Extrusion and Extruded Products: Changes in Quality Attributes as Affected by Extrusion Process Parameters: A Review.

    PubMed

    Alam, M S; Kaur, Jasmeen; Khaira, Harjot; Gupta, Kalika

    2016-01-01

    Extrusion of foods is an emerging technology for the food industries to process and market a large number of products of varying size, shape, texture, and taste. Extrusion cooking technology has led to production of wide variety of products like pasta, breakfast cereals, bread crumbs, biscuits, crackers, croutons, baby foods, snack foods, confectionery items, chewing gum, texturized vegetable protein (TVP), modified starch, pet foods, dried soups, dry beverage mixes etc. The functional properties of extruded foods plays an important role for their acceptability which include water absorption, water solubility, oil absorption indexes, expansion index, bulk density and viscosity of the dough. The aim of this review is to give the detailed outlines about the potential of extrusion technology in development of different types of products and the role of extrusion-operating conditions and their effect on product development resulting in quality changes i.e physical, chemical, and nutritional, experienced during the extrusion process. PMID:25574813

  15. Parametric performance of extruded axial grooved heat pipes from 100 to 300 K

    NASA Technical Reports Server (NTRS)

    Schlitt, K. R.; Kirkpatrick, J. P.; Brennan, P. J.

    1974-01-01

    Extensive performance data derived from tests with an aluminum axial grooved extruded heat pipe is presented for oxygen, methane, ethane, and ammonia as working fluids. The effects of operating temperature, fluid inventory, heat flux, and elevation on the transport capability and the evaporator and condenser film coefficients are measured and compared to theory. The data correlation indicates that, in addition to the viscous pressure drop of the fluid, a vapor induced liquid pressure drop must be taken into account at temperatures near or below the normal boiling point of the fluid. Methane, ethane, and ammonia are all suitable working fluids for this groove geometry; however, oxygen, because of its low static height, is at best marginal in the 100-120 K range.

  16. Validation of discrete element simulations in the field of solids conveying in single-screw extruders

    NASA Astrophysics Data System (ADS)

    Lessmann, Johann-Sebastian; Schoeppner, Volker

    2015-05-01

    This paper deals with possibilities to validate DEM simulations in the solids conveying zone of single-screw extruders. Apart from determining coefficients of friction, the representation of the pellets' shape is crucial. On the basis of DEM simulations of the bulk density within the screw channel, it is shown that most common plastic pellets can be represented adequately by combining two spheres. Additionally, simulations of the feed opening's pellet flow during a solids conveying process are conducted and validated by comparisons with experimental studies. Good conformity is obtained if the pellets are represented by several spheres as described above. Furthermore, the throughput of simulations and experiments is compared, also yielding good conformity. All the mentioned solids conveying simulations have so far been conducted without pressure build-up. To obtain an initial indication of the situation when pressure build-up is taken into account, simulations and experimental compression tests were also conducted.

  17. A versatile single-screw-extruder system designed for magnetic resonance imaging measurements

    NASA Astrophysics Data System (ADS)

    Amin, M. H. G.; Hanlon, A. D.; Hall, L. D.; Marriott, C.; Ablett, S.; Wang, W.; Frith, W. J.

    2003-10-01

    A versatile system has been developed for magnetic resonance imaging (MRI) measurements, in which a ceramic barrel/outer cylinder (0.04 m internal diameter) can be configured either as a single-screw extruder (polyetheretherketone (PEEK), length to diameter ratio 4.575, root diameter 0.03 m), or as a concentric-cylinder Couette device (PEEK, length 0.156 m, inner cylinder diameter 0.03 m). A second channel in the sample inlet allows two streams of fluid to be pumped simultaneously through the system for mixing. The shaft rotation speed can be set between 5 and 1200 revolutions per minute (rpm); the barrel and sample feeder can be separately thermostatted to +/-0.2 °C in the range of -10 to +60 °C via coolant jacket systems; samples with viscosity up to 10 Pa s can be pumped at rates up to 36 l h-1. This enables studies to be conducted with the system configured as a Couette device to provide knowledge of the rheological properties of complex fluids before more complicated studies of their flow and mixing with the system configured as a single-screw extruder. Bench and MRI measurements have been carried out to test the thermostat function of the system. The bench tests showed that the internal volume of the device reached thermal equilibrium after 1 h of running and could be maintained at constant temperature (within +/-0.2 °C) for periods of over 6 h. The MRI tests were conducted with the device configured in a Couette geometry for measurements of the flow velocities of pure glycerol and 1% aqueous sodium carboxymethylcellulose (CMC) in the range of 10-60 °C, and at various rotation speeds. Results showed that although the azimuthal velocity distributions versus the radius (v(r)) were independent of temperature for glycerol, there was strong temperature dependence for the CMC solution. On the latter the power-law index (n) from MRI data agreed well with the literature values for the same concentrations and temperatures, and showed n values increasing with

  18. Multiparametric atomic force microscopy imaging of single bacteriophages extruding from living bacteria

    NASA Astrophysics Data System (ADS)

    Alsteens, David; Trabelsi, Heykel; Soumillion, Patrice; Dufrêne, Yves F.

    2013-12-01

    Force-distance (FD) curve-based atomic force microscopy is a valuable tool to simultaneously image the structure and map the biophysical properties of biological samples at the nanoscale. Traditionally, FD-based atomic force microscopy has been severely limited by its poor temporal and lateral resolutions. Here we report the use of advanced FD-based technology combined with biochemically sensitive tips to image filamentous bacteriophages extruding from living bacteria at unprecedented speed and resolution. Directly correlated multiparametric images of the structure, adhesion and elasticity of infected bacteria demonstrate that the sites of assembly and extrusion localize at the bacterial septum in the form of soft nanodomains surrounded by stiff cell wall material. The quantitative nano-bio-imaging method presented here offers a wealth of opportunities for mapping the physical properties and molecular interactions of complex biosystems, from viruses to tissues.

  19. Method of extruding and packaging a thin sample of reactive material including forming the extrusion die

    DOEpatents

    Lewandowski, Edward F.; Peterson, Leroy L.

    1985-01-01

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life.

  20. Method of extruding and packaging a thin sample of reactive material, including forming the extrusion die

    DOEpatents

    Lewandowski, E.F.; Peterson, L.L.

    1981-11-30

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon, or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life.

  1. Structural investigation and thermal stability of new extruded wheat flour based polymeric materials.

    PubMed

    Leblanc, Nathalie; Saiah, Redouan; Beucher, Eric; Gattin, Richard; Castandet, Michel; Saiter, Jean-Marc

    2008-09-01

    In this study, we compare physical properties of wheat starch and wheat-flour based materials. The comparison has been done using thermogravimetric, calorimetric, X-ray diffraction, mechanic and morphologic experiments conducted on a series of wheat-flour extruded materials. The wheat flour used here can be understood as a by-product of the farm-produce wheat flour. All data obtained by means of these experimental methods allow us to conclude that, basically no significant difference exists between our wheat-flour based and wheat-starch based materials. Only one clear difference occurs for the strain to break value which decreases by about 30% for wheat-flour based materials. PMID:26048220

  2. Multiparametric atomic force microscopy imaging of single bacteriophages extruding from living bacteria.

    PubMed

    Alsteens, David; Trabelsi, Heykel; Soumillion, Patrice; Dufrêne, Yves F

    2013-01-01

    Force-distance (FD) curve-based atomic force microscopy is a valuable tool to simultaneously image the structure and map the biophysical properties of biological samples at the nanoscale. Traditionally, FD-based atomic force microscopy has been severely limited by its poor temporal and lateral resolutions. Here we report the use of advanced FD-based technology combined with biochemically sensitive tips to image filamentous bacteriophages extruding from living bacteria at unprecedented speed and resolution. Directly correlated multiparametric images of the structure, adhesion and elasticity of infected bacteria demonstrate that the sites of assembly and extrusion localize at the bacterial septum in the form of soft nanodomains surrounded by stiff cell wall material. The quantitative nano-bio-imaging method presented here offers a wealth of opportunities for mapping the physical properties and molecular interactions of complex biosystems, from viruses to tissues. PMID:24336094

  3. Spontaneous Remission of a Big Subligamentous Extruded Disc Herniation: Case Report and Review of the Literature

    PubMed Central

    İbrahimoğlu, Muhammet

    2015-01-01

    Spontaneous Regression of a Big Subligamentous Extruded Disc Herniation: Case Report And Review of The Literature The most efficient method for the treatment of lumbar disc herniation is still controversial. The most important aspect is the application of the suitable conservative or surgical treatment to the right patient at the right time. In lumbar disc herniation patients, one must not precipitate except for cases that require surgical indications as in cauda equina syndrome, evolutive motor deficit and persistence of pain in spite of the narcotics. However, the spontaneous regression mechanism has not been completely determined yet. The proposed hypotheses are; dehydration, retraction of the disc to the hernia in the annulus fibrosis, enzymatic catabolism and phagocytosis. In this study, the case of a patient with huge lumbar disc hernia regressing by itself has been presented and the potential mechanisms of disc regression have been discussed. PMID:25883664

  4. Microstructure-sensitive plasticity and fatigue modeling of extruded 6061 aluminum alloys

    NASA Astrophysics Data System (ADS)

    McCullough, Robert Ross

    In this study, the development of fatigue failure and stress anisotropy in light weight ductile metal alloys, specifically Al-Mg-Si aluminum alloys, was investigated. The experiments were carried out on an extruded 6061 aluminum alloy. Reverse loading experiments were performed up to a prestrain of 5% in both tension-followed-by-compression and compression-followed-by-tension. The development of isotropic and kinematic hardening and subsequent anisotropy was indicated by the observation of the Bauschinger effect phenomenon. Experimental results show that 6061 aluminum alloy exhibited a slight increase in the kinematic hardening versus applied prestrain. However, the ratio of kinematic-to-isotropic hardening remained near unity. An internal state variable (ISV) plasticity and damage model was used to capture the evolution of the anisotropy for the as-received T6 and partially annealed conditions. Following the stress anisotropy experiments, the same extruded 6061 aluminum alloy was tested under fully reversing, strain-controlled low cycle fatigue at up to 2.5% strain amplitudes and two heat treatment conditions. Observations were made of the development of striation fields up to the point of nucleation at cracked and clustered precipitants and free surfaces through localized precipitant slip band development. A finite element enabled micro-mechanics study of fatigue damage development of local strain field in the presence of hard phases was conducted. Both the FEA and experimental data sets were utilized in the implementation of a multi-stage fatigue model in order to predict the microstructure response, including fatigue nucleation and propagation contributions on the total fatigue life in AA6061. Good correlation between experimental and predicted results in the number of cycles to final failure was observed. The AA6061 material maintained relatively consistent low cycle fatigue performance despite two different heat treatments.

  5. Development and evaluation of garlic incorporated ready-to-eat extruded snacks.

    PubMed

    Haritha, D; Vijayalakshmi, V; Gulla, S

    2014-11-01

    The present study was carried out to develop and evaluate ready to eat extruded snacks incorporated with garlic powder at various levels (5 %, 10 %, 15 %, 20 %). The organoleptic evaluation was conducted for the developed products and the well accepted products were selected for further studies like physical properties and shelf life (stored at room temperature for 2 months). The organoleptic evaluation of the developed snacks revealed that 15 % and 20 % garlic incorporated snacks were not acceptable due to strong garlic flavor, therefore T1 (control), T2 (5 % garlic) and T3 ( 10 % garlic) were selected for further studies. The physical properties showed significant changes with incorporation of garlic powder at 0 %-10 % level. There was an increase in mass flow rate, tap density and bulk density but decrease in the water holding capacity, oil absorption capacity and expansion ratio. The water soluble index and moisture retention of the products showed the same values for all the three selected treatments. The products were packed by ordinary, nitrogen and vacuum packing and stored for 2 months. It was found that there was an increase in moisture content and microbial load, however the increase was within limits. The increase in the moisture content was low in nitrogen packed products where as the microbial load decreased with increase in the percentage of garlic incorporation. The nitrogen and vacuum packed products showed less microbial load than the ordinary packed products. Garlic powder can be incorporated at 5 and 10 % levels in ready-to-eat extruded snacks with well acceptability and can be stored for a period of 2 months with nitrogen packing as an effective packaging. PMID:26396341

  6. Co-extruded solid solutions as immediate release fixed-dose combinations.

    PubMed

    Dierickx, L; Van Snick, B; Monteyne, T; De Beer, T; Remon, J P; Vervaet, C

    2014-10-01

    The aim of this study was to develop by means of co-extrusion a multilayer fixed-dose combination solid dosage form for oral application characterized by immediate release for both layers, the layers containing different drugs with different water-solubility. In this study polymers were selected which can be combined in a co-extruded dosage form. Several polymers were screened on the basis of their processability via hot-melt extrusion, macroscopic properties, acetylsalicylic acid (ASA) decomposition and in vitro drug release. ASA and fenofibrate (FF) were incorporated as hydrophilic and hydrophobic model drugs, respectively. Based on the polymer screening experiments Kollidon® PF 12 and Kollidon® VA 64 were identified as useful ASA carriers (core), while Soluplus®, Kollidon® VA 64 and Kollidon® 30 were applicable as FF carriers (coat). The combination of Kollidon® 30 (coat) with Kollidon® PF 12 or Kollidon® VA 64 (core) failed in terms of processability via co-extrusion. All other combinations (containing 20% ASA in the core and 20% FF in the coat) were successfully co-extruded (diameter core: 2mm/thickness coat: 1mm). All formulations showed good adhesion between core and coat. ASA release from the core was complete within 15-30 min (Kollidon® PF 12) or 30-60 min (Kollidon® VA 64), while FF release was complete within 20-30 min (Kollidon® VA 64) or 60 min (Soluplus®). Differential scanning calorimetry (DSC) and X-ray diffraction (XRD) revealed that both drugs were molecularly dispersed in the carriers. Raman mapping exposed very little intermigration of both drugs at the interface. Fixed-dose combinations with good in vitro performance were successfully developed by means of co-extrusion, both layers providing immediate release. PMID:25008213

  7. Cytotoxic effect of the debris apically extruded during three different retreatment procedures.

    PubMed

    Silva, Emmanuel J N L; Brito, Mônica E; Ferreira, Vivian D; Belladonna, Felipe G; Neves, Aline A; Senna, Plinio M; De-Deus, Gustavo

    2016-01-01

    We evaluated the cytotoxic effects of the debris apically extruded during root canal retreatment on primary human osteoblast (HOb) cells in vitro. TNF-α and IL-1β levels were also measured. We examined three different techniques: conventional hand-files, and Mtwo and Reciproc retreatments. Filled mandibular incisors were prepared for a cytotoxicity assay in an experimental root model. The material was divided into three groups according to the technique used. Ten teeth were used as control. HOb cells were exposed to the extruded content and cytotoxicity was evaluated using the MTT test (assessing cell metabolic activity). TNF-α and IL-1β production was also analyzed using enzyme-linked immunosorbent assay. Then, all the teeth were radiographed and the residual filling material was quantified. Data were subjected to analysis of variance (ANOVA) and Tukey's test (P < 0.05). The conventional hand-file technique was significantly more cytotoxic than the other methods (P < 0.05). Reciproc was less cytotoxic than Mtwo retreatment (P < 0.05). All endodontic retreatment techniques led to a significant upregulation of IL-1β levels (P < 0.05). However, only the conventional hand-file technique caused a significant increase in TNF-α levels (P < 0.05). Root-filling removal did not affect the levels of these proteins (P > 0.05). The Reciproc system required less time than the other two methods to remove the root-filling materials (P < 0.01). The endodontic retreatment with Reciproc was the least cytotoxic and the least time-consuming method of gutta-percha and sealer removal. (J Oral Sci 58, 211-217, 2016). PMID:27349542

  8. Effect of feed composition, moisture content and extrusion temperature on extrudate characteristics of yam-corn-rice based snack food.

    PubMed

    Seth, Dibyakanta; Badwaik, Laxmikant S; Ganapathy, Vijayalakshmi

    2015-03-01

    Blends of yam, rice and corn flour were processed in a twin-screw extruder. Effects of yam flour (10-40 %), feed moisture content (12-24 %) and extruder barrel temperature (100-140 °C) on the characteristics of the dried extrudates was investigated using a statistical technique response surface methodology (RSM). Radial expansion ratio differed significantly (p ≤ 0.05) with change in all the independent variables. Highest expansion (3.97) was found at lowest moisture content (12 %) and highest barrel temperature (140 °C). Increased yam flour level decreased the expansion ratio significantly. Water absorption index (WAI) increased significantly with increase of all variables. However, water solubility index (WSI) did not change with change in yam flour percent. Hardness of extrudates that varied from 3.86 to 6.94 N was positively correlated with yam flour level and feed moisture content, however it decreased significantly (p ≤ 0.001) with increase of barrel temperature. Yam percent of 15.75 with feed moisture and barrel temperature at 12.00 % and 140 °C respectively gave an optimized product of high desirability (> 0.90) with optimum responses of 3.29 expansion ratio, 5.64 g/g dry solid water absorption index, 30.39 % water solubility index and 3.86 N hardness. The predicted values registered non-significant (p < 0.10) differences from the experimental results. Further study would include the sensory properties enhancement of extruded snacks and little emphasis on the chemistry of interaction between different components. PMID:25745265

  9. CE IGCC Repowering Project: Use of the Lockheed Kinetic Extruder for coal feeding; Topical report, June 1993

    SciTech Connect

    1994-02-01

    ABB CE is evaluating alternate methods of coal feed across a pressure barrier for its pressurized coal gasification process. The Lockheed Kinetic Extruder has shown to be one of the most promising such developments. In essence, the Kinetic Extruder consists of a rotor in a pressure vessel. Coal enters the rotor and is forced outward to the surrounding pressure vessel by centrifugal force. The force on the coal passing across the rotor serves as a pressure barrier. Should this technology be successfully developed and tested, it could reduce the cost of IGCC technology by replacing the large lockhoppers conventionally used with a much smaller system. This will significantly decrease the size of the gasifier island. Kinetic Extruder technology needs testing over an extended period of time to develop and prove the long term reliability and performance needed in a commercial application. Major issues to be investigated in this program are component design for high temperatures, turn-down, scale-up factors, and cost. Such a test would only be economically feasible if it could be conducted on an existing plant. This would defray the cost of power and feedstock. Such an installation was planned for the CE IGCC Repowering Project in Springfield, Illinois. Due to budgetary constraints, however, this provision was dropped from the present plant design. It is believed that, with minor design changes, a small scale test version of the Kinetic Extruder could be installed parallel to an existing lockhopper system without prior space allocation. Kinetic Extruder technology represents significant potential cost savings to the IGCC process. For this reason, a test program similar to that specified for the Springfield project would be a worthwhile endeavor.

  10. Organically Modified Silicas on Metal Nanowires

    PubMed Central

    2010-01-01

    Organically modified silica coatings were prepared on metal nanowires using a variety of silicon alkoxides with different functional groups (i.e., carboxyl groups, polyethylene oxide, cyano, dihydroimidazole, and hexyl linkers). Organically modified silicas were deposited onto the surface of 6-μm-long, ∼300-nm-wide, cylindrical metal nanowires in suspension by the hydrolysis and polycondensation of silicon alkoxides. Syntheses were performed at several ratios of tetraethoxysilane to an organically modified silicon alkoxide to incorporate desired functional groups into thin organosilica shells on the nanowires. These coatings were characterized using transmission electron microscopy, X-ray photoelectron spectroscopy, and infrared spectroscopy. All of the organically modified silicas prepared here were sufficiently porous to allow the removal of the metal nanowire cores by acid etching to form organically modified silica nanotubes. Additional functionality provided to the modified silicas as compared to unmodified silica prepared using only tetraethoxysilane precursors was demonstrated by chromate adsorption on imidazole-containing silicas and resistance to protein adsorption on polyethyleneoxide-containing silicas. Organically modified silica coatings on nanowires and other nano- and microparticles have potential application in fields such as biosensing or nanoscale therapeutics due to the enhanced properties of the silica coatings, for example, the prevention of biofouling. PMID:20715881

  11. Synthesis of mesoporous silica nanoparticles.

    PubMed

    Wu, Si-Han; Mou, Chung-Yuan; Lin, Hong-Ping

    2013-05-01

    Good control of the morphology, particle size, uniformity and dispersity of mesoporous silica nanoparticles (MSNs) is of increasing importance to their use in catalyst, adsorption, polymer filler, optical devices, bio-imaging, drug delivery, and biomedical applications. This review discusses different synthesis methodologies to prepare well-dispersed MSNs and hollow silica nanoparticles (HSNs) with tunable dimensions ranging from a few to hundreds of nanometers of different mesostructures. The methods include fast self-assembly, soft and hard templating, a modified Stöber method, dissolving-reconstruction and modified aerogel approaches. In practical applications, the MSNs prepared by these methods demonstrate good potential for use in high-performance catalysis, antireflection coating, transparent polymer-MSNs nanocomposites, drug-release and theranostic systems. PMID:23403864

  12. Gain functionalization of silica microresonators.

    PubMed

    Yang, Lan; Vahala, K J

    2003-04-15

    Erbium-doped solgel films are applied to the surface of silica microspheres to create low-threshold microactivity lasers. This gain functionalization can be applied by use of a number of different dopants, thereby extending the wavelength range of this class of device. Also, by varying the doping concentration and thickness of the applied solgel layer, one can vary the laser dynamics so that both continuous-wave and pulsating modes of operation are possible. PMID:12703910

  13. Use of paprika oily extract as pre-extrusion colouring of rice extrudates: impact of processing and storage on colour stability.

    PubMed

    Gat, Yogesh; Ananthanarayan, Laxmi

    2016-06-01

    Suitability of paprika oily extract as a pre-extrusion colouring of rice extrudate was evaluated as a function of extrusion parameters viz. moisture content, screw speed and die temperature. Most acceptable coloured rice extrudates in terms of colour and overall acceptability was achieved with addition of 3 % paprika oily extract and which is extruded at fixed conditions of 25 % feed moisture, 120 °C barrel temperature and 100 rpm screw speed. During extrusion, retention of red colour of paprika oily extract added rice extrudates increased with an increase in feed moisture and screw speed while decreased with an increase in barrel temperature. Present study was also undertaken to check effect of addition of butylated hydroxytoluene (BHT) on colour stability of coloured rice extrudates. Coloured rice extrudates were packed in polyethylene, metallised polyethylene and vacuum packaging material and subjected to storage studies for 90 days at 25 and 50 °C with 65 % relative humidity conditions. Retention of red colour (a*) of paprika oily extract added rice extrudates follows first order kinetics, showing a faster rate of degradation with half-life of 48 days when packed in metalized polyethylene and stored at higher temperature conditions. PMID:27478245

  14. Silica exposure and systemic vasculitis.

    PubMed Central

    Mulloy, Karen B

    2003-01-01

    Work in Department of Energy (DOE) facilities has exposed workers to multiple toxic agents leading to acute and chronic diseases. Many exposures were common to numerous work sites. Exposure to crystalline silica was primarily restricted to a few facilities. I present the case of a 63-year-old male who worked in DOE facilities for 30 years as a weapons testing technician. In addition to silica, other workplace exposures included beryllium, various solvents and heavy metals, depleted uranium, and ionizing radiation. In 1989 a painful macular skin lesion was biopsied and diagnosed as leukocytoclastic vasculitis. By 1992 he developed gross hematuria and dyspnea. Blood laboratory results revealed a serum creatinine concentration of 2.1 mg/dL, ethrythrocyte sedimentation rate of 61 mm/hr, negative cANCA (antineutrophil cytoplasmic antibody cytoplasmic pattern), positive pANCA (ANCA perinuclear pattern), and antiglomerular basement membrane negative. Renal biopsy showed proliferative (crescentric) and necrotizing glomerulonephritis. The patient's diagnoses included microscopic polyangiitis, systemic necrotizing vasculitis, leukocytoclastic vasculitis, and glomerulonephritis. Environmental triggers are thought to play a role in the development of an idiopathic expression of systemic autoimmune disease. Crystalline silica exposure has been linked to rheumatoid arthritis, scleroderma, systemic lupus erythematosus, rapidly progressive glomerulonephritis and some of the small vessel vasculitides. DOE workers are currently able to apply for compensation under the federal Energy Employees Occupational Illness Compensation Program (EEOICP). However, the only diseases covered by EEOICP are cancers related to radiation exposure, chronic beryllium disease, and chronic silicosis. PMID:14644669

  15. Quantum dots/silica/polymer nanocomposite films with high visible light transmission and UV shielding properties

    NASA Astrophysics Data System (ADS)

    Mumin, Md Abdul; Xu, William Z.; Charpentier, Paul A.

    2015-08-01

    The dispersion of light-absorbing inorganic nanomaterials in transparent plastics such as poly(ethylene-co-vinyl acetate) (PEVA) is of enormous current interest in emerging solar materials, including photovoltaic (PV) modules and commercial greenhouse films. Nanocrystalline semiconductor or quantum dots (QDs) have the potential to absorb UV light and selectively emit visible light, which can control plant growth in greenhouses or enhance PV panel efficiencies. This work provides a new and simple approach for loading mesoporous silica-encapsulated QDs into PEVA. Highly luminescent CdS and CdS-ZnS core-shell QDs with 5 nm size were synthesized using a modified facile approach based on pyrolysis of the single-molecule precursors and capping the CdS QDs with a thin layer of ZnS. To make both the bare and core-shell structure QDs more resistant against photochemical reactions, a mesoporous silica layer was grown on the QDs through a reverse microemulsion technique based on hydrophobic interactions. By careful experimental tuning, this encapsulation technique enhanced the quantum yield (˜65%) and photostability compared to the bare QDs. Both the encapsulated bare and core-shell QDs were then melt-mixed with EVA pellets using a mini twin-screw extruder and pressed into thin films with controlled thickness. The results demonstrated for the first time that mesoporous silica not only enhanced the quantum yield and photostability of the QDs but also improved the compatibility and dispersibility of QDs throughout the PEVA films. The novel light selective films show high visible light transmission (˜90%) and decreased UV transmission (˜75%).

  16. Quantum dots/silica/polymer nanocomposite films with high visible light transmission and UV shielding properties.

    PubMed

    Mumin, Md Abdul; Xu, William Z; Charpentier, Paul A

    2015-08-01

    The dispersion of light-absorbing inorganic nanomaterials in transparent plastics such as poly(ethylene-co-vinyl acetate) (PEVA) is of enormous current interest in emerging solar materials, including photovoltaic (PV) modules and commercial greenhouse films. Nanocrystalline semiconductor or quantum dots (QDs) have the potential to absorb UV light and selectively emit visible light, which can control plant growth in greenhouses or enhance PV panel efficiencies. This work provides a new and simple approach for loading mesoporous silica-encapsulated QDs into PEVA. Highly luminescent CdS and CdS-ZnS core-shell QDs with 5 nm size were synthesized using a modified facile approach based on pyrolysis of the single-molecule precursors and capping the CdS QDs with a thin layer of ZnS. To make both the bare and core-shell structure QDs more resistant against photochemical reactions, a mesoporous silica layer was grown on the QDs through a reverse microemulsion technique based on hydrophobic interactions. By careful experimental tuning, this encapsulation technique enhanced the quantum yield (∼65%) and photostability compared to the bare QDs. Both the encapsulated bare and core-shell QDs were then melt-mixed with EVA pellets using a mini twin-screw extruder and pressed into thin films with controlled thickness. The results demonstrated for the first time that mesoporous silica not only enhanced the quantum yield and photostability of the QDs but also improved the compatibility and dispersibility of QDs throughout the PEVA films. The novel light selective films show high visible light transmission (∼90%) and decreased UV transmission (∼75%). PMID:26177824

  17. Non-occupational exposure to silica dust

    PubMed Central

    Bhagia, L. J.

    2012-01-01

    Occupational exposure to silica occurs at workplaces in factories like quartz crushing facilities (silica flour milling), agate, ceramic, slate pencil, glass, stone quarries and mines, etc., Non-occupational exposure to silica dust can be from industrial sources in the vicinity of the industry as well as non-industrial sources. Recently, public concern regarding non-occupational or ambient exposure to crystalline silica has emerged making it important to gather information available on non-occupational exposures to silica dust and non-occupational silicosis. This paper reviews various non-occupational exposures reported in literature including some studies by the author. Methodology used in assessment of non-occupational exposures, standards for non-occupational exposures to silica dust and indirect estimation of cumulative risk % are also discussed. PMID:23776316

  18. Silica Extraction at Mammoth Lakes, California

    SciTech Connect

    Bourcier, W; Ralph, W; Johnson, M; Bruton, C; Gutierrez, P

    2006-06-07

    The purpose of this project is to develop a cost-effective method to extract marketable silica (SiO{sub 2}) from fluids at the Mammoth Lakes, California geothermal power plant. Silica provides an additional revenue source for the geothermal power industry and therefore lowers the costs of geothermal power production. The use of this type of ''solution mining'' to extract resources eliminates the need for acquiring these resources through energy intensive and environmentally damaging mining technologies. We have demonstrated that both precipitated and colloidal silica can be produced from the geothermal fluids at Mammoth Lakes by first concentrating the silica to over 600 ppm using reverse osmosis (RO). The RO permeate can be used in evaporative cooling at the plant; the RO concentrate is used for silica and potentially other resource extraction (Li, Cs, Rb). Preliminary results suggest that silica recovery at Mammoth Lakes could reduce the cost of geothermal electricity production by 1.0 cents/kWh.

  19. Characterization of diatomaceous silica by Raman spectroscopy.

    PubMed

    Yuan, P; He, H P; Wu, D Q; Wang, D Q; Chen, L J

    2004-10-01

    The network characteristic of a selection of diatomaceous silica derived from China has been investigated using Raman spectroscopy. Before any thermal treatment of the sample, two prominent bands of 607 and circa 493 cm(-1) are resolved in the Raman spectra of diatomaceous silica, corresponding to the (SiO)3-ring breathing mode of D2-line and the O3SiOH tetrahedral vibration mode of D1-line, respectively. This is more similar to the pyrogenic silica rather than the silica gel. For the latter, to obtain a (SiO)3-ring, the sample must be heated between 250 and 450 degrees C. Significant difference is also found between the diatomaceous silica and other natural silicas, e.g. in the Raman spectra of sedimentary and volcanic opals, neither D1 nor D2 band is detected in previous reports. PMID:15350933

  20. Characterization of diatomaceous silica by Raman spectroscopy

    NASA Astrophysics Data System (ADS)

    Yuan, P.; He, H. P.; Wu, D. Q.; Wang, D. Q.; Chen, L. J.

    2004-10-01

    The network characteristic of a selection of diatomaceous silica derived from China has been investigated using Raman spectroscopy. Before any thermal treatment of the sample, two prominent bands of 607 and circa 493 cm -1 are resolved in the Raman spectra of diatomaceous silica, corresponding to the (SiO) 3-ring breathing mode of D 2-line and the O 3SiOH tetrahedral vibration mode of D 1-line, respectively. This is more similar to the pyrogenic silica rather than the silica gel. For the latter, to obtain a (SiO) 3-ring, the sample must be heated between 250 and 450 °C. Significant difference is also found between the diatomaceous silica and other natural silicas, e.g. in the Raman spectra of sedimentary and volcanic opals, neither D 1 nor D 2 band is detected in previous reports.

  1. Sealed silica pressure ampoules for crystal growth

    NASA Technical Reports Server (NTRS)

    Holland, L. R.

    1984-01-01

    The properties of vitreous silica and the mechanics of thick walled pressure vessels are reviewed with regard to the construction of sealed silica crucibles such as are used in the growth of mercury-cadmium telluride crystals. Data from destructive rupture tests are reported, failure modes discussed, and recommendations for design given. Ordinary commercial clear vitreous silica from flame fused quartz can withstand a surface stress of 20 MPa or more in this application.

  2. Process for preparing polymer reinforced silica aerogels

    NASA Technical Reports Server (NTRS)

    Meador, Mary Ann B. (Inventor); Capadona, Lynn A. (Inventor)

    2011-01-01

    Process for preparing polymer-reinforced silica aerogels which comprises a one-pot reaction of at least one alkoxy silane in the presence of effective amounts of a polymer precursor to obtain a silica reaction product, the reaction product is gelled and subsequently subjected to conditions that promotes polymerization of the precursor and then supercritically dried to obtain the polymer-reinforced monolithic silica aerogels.

  3. Mesoporous Silica: A Suitable Adsorbent for Amines

    PubMed Central

    2009-01-01

    Mesoporous silica with KIT-6 structure was investigated as a preconcentrating material in chromatographic systems for ammonia and trimethylamine. Its adsorption capacity was compared to that of existing commercial materials, showing its increased adsorption power. In addition, KIT-6 mesoporous silica efficiently adsorbs both gases, while none of the employed commercial adsorbents did. This means that KIT-6 Mesoporous silica may be a good choice for integrated chromatography/gas sensing micro-devices. PMID:20628459

  4. A Pd/silica composite with highly uniform Pd nanoparticles on silica lamella via layered silicate

    NASA Astrophysics Data System (ADS)

    Hao, Jing; Cui, Zhi-Min; Cao, Chang-Yan; Song, Weiguo

    2016-08-01

    Pd nanoparticles was loaded on silica lamella via layered silicate through a simple ion-exchange and in situ reduction method. The obtained Pd/silica composite has Pd nanoparticles with highly uniform size dispersed well on the silica lamella. The Pd/silica composite is active and recoverable catalyst for the hydrogenation reaction and the reaction can be completed in a short time of 2 h at room temperature and 1 atm H2 pressure.

  5. Cellular membrane trafficking of mesoporous silica nanoparticles

    SciTech Connect

    Fang, I-Ju

    2012-01-01

    This dissertation mainly focuses on the investigation of the cellular membrane trafficking of mesoporous silica nanoparticles. We are interested in the study of endocytosis and exocytosis behaviors of mesoporous silica nanoparticles with desired surface functionality. The relationship between mesoporous silica nanoparticles and membrane trafficking of cells, either cancerous cells or normal cells was examined. Since mesoporous silica nanoparticles were applied in many drug delivery cases, the endocytotic efficiency of mesoporous silica nanoparticles needs to be investigated in more details in order to design the cellular drug delivery system in the controlled way. It is well known that cells can engulf some molecules outside of the cells through a receptor-ligand associated endocytosis. We are interested to determine if those biomolecules binding to cell surface receptors can be utilized on mesoporous silica nanoparticle materials to improve the uptake efficiency or govern the mechanism of endocytosis of mesoporous silica nanoparticles. Arginine-glycine-aspartate (RGD) is a small peptide recognized by cell integrin receptors and it was reported that avidin internalization was highly promoted by tumor lectin. Both RGD and avidin were linked to the surface of mesoporous silica nanoparticle materials to investigate the effect of receptor-associated biomolecule on cellular endocytosis efficiency. The effect of ligand types, ligand conformation and ligand density were discussed in Chapter 2 and 3. Furthermore, the exocytosis of mesoporous silica nanoparticles is very attractive for biological applications. The cellular protein sequestration study of mesoporous silica nanoparticles was examined for further information of the intracellular pathway of endocytosed mesoporous silica nanoparticle materials. The surface functionality of mesoporous silica nanoparticle materials demonstrated selectivity among the materials and cancer and normal cell lines. We aimed to determine

  6. An evaluation of the effects of PEO/PEG molecular weights on extruded alumina rods

    NASA Astrophysics Data System (ADS)

    Bolger, Nancy Beth

    1998-12-01

    Alumina rods were piston extruded from bodies containing polyethylene glycols (PEGs) and polyethylene oxides (PEOs) with molecular weights ranging from 1,300 to 3,800,000 g/mol. A blend of aluminas possessing different particle size distributions was evaluated with regard to its extrusion pressure by varying the amount of PEG/PEO addition. Behavior exhibited by the alumina blend was dependent upon the additive that was used. The higher molecular weight binders with average molecular weight of 200,000 g/mol and 3,350,000 g/mol displayed the most severe behaviors of near dilatant and dilatant respectively. Physical properties of the green and fired states, as well as the binder burnout, were investigated with the changing additions. Correlation between the green and fired strengths and the changing molecular weights were examined. The additive present influenced the surface properties of the rods, which affected the green strengths. The highest average molecular weight polyethylene glycols showed higher green strengths, while the lowest green strengths were observed for the high molecular weight polyethylene oxides. Fired strengths generally ranged from approximately 12,000 psi to 16,000 psi for additive batches. Alumina pellets containing twelve separate combinations of polyethylene glycol with polyethylene oxide were dry pressed. Physical properties of the green and fired states were examined. Statistical analysis was performed upon the data and seven combinations of polyethylene glycol with polyethylene oxide were deemed significant. These combinations in conjunction with the same alumina blend were then piston extruded. The addition of polyethylene glycol reduced the near dilatant behavior exhibited by the 200,000 g/mol average molecular weight polyethylene oxide. Dilatant behavior was completely eliminated from the 3,350,000 g/mol average molecular weight polyethylene oxide batches. Physical properties of the green and fired states were again investigated with

  7. Extruded soybean meal increased feed intake and milk production in dairy cows.

    PubMed

    Giallongo, F; Oh, J; Frederick, T; Isenberg, B; Kniffen, D M; Fabin, R A; Hristov, A N

    2015-09-01

    The objective of this study was to assess the effects of 2 extruded soybean meals (ESBM) processed at 2 extruder temperatures, 149°C (LTM) and 171°C (HTM), on performance, nutrient digestibility, milk fatty acid and plasma amino acid profiles, and rumen fermentation in lactating dairy cows. Nine multiparous Holstein cows were included in a replicated 3×3 Latin square design experiment with three 28-d periods. The control diet contained 13% solvent-extracted soybean meal (SSBM; 53.5% crude protein with 74.1% ruminal degradability and 1.8% fat), which was replaced with equivalent amount (dry matter basis) of LTM (46.8%, 59.8%, and 10.0%) or HTM (46.9%, 41.1%, and 10.9%, respectively) ESBM in the 2 experimental diets (LTM and HTM, respectively). The diets met or exceeded the nutrient requirements of the cows for net energy of lactation and metabolizable protein. The 2 ESBM diets increased dry matter intake and milk yield compared with SSBM. Feed efficiency and milk composition were not affected by treatment. Milk protein yield tended to be increased by ESBM compared with SSBM. Milk urea N and urinary urea N excretions were increased by the ESBM diets compared with SSBM. Concentration of fatty acids with chain length of up to C17 and total saturated fatty acids in milk fat were generally decreased and that of C18 and total mono- and polyunsaturated fatty acids was increased by the ESBM diets compared with SSBM. Blood plasma concentrations of His, Leu, and Val were increased by HTM compared with LTM and SSBM. Plasma concentration of Met was decreased, whereas that of carnosine was increased by the ESBM diets. Treatments had no effect on rumen fermentation, but the proportion of Fibrobacter spp. in whole ruminal contents was increased by HTM compared with SSBM and LTM. Overall, data from this crossover experiment suggest that substituting SSBM with ESBM in the diet has a positive effect on feed intake and milk yield in dairy cows. PMID:26188569

  8. Moisture Transport in Silica Gel Particle Beds: I. Theoretical Study

    SciTech Connect

    Pesaran, A. A.; Mills, A. F.

    1986-08-01

    Diffusion mechanisms of moisture within silica gel particles are investigated. It is found that for microporous silica gel surface diffusion is the dominant mechanism of moisture transport, while for macroporous silica gel both Knudsen and surface diffusion are important.

  9. HEALTH EFFECTS OF INHALED CRYSTALLINE AND AMORPHOUS SILICA

    EPA Science Inventory

    Recently, public concern regarding nonoccupational or ambient silica exposure, mainly to crystalline silica, has emerged making it important to evaluate background and ambient concentrations. Ambient emissions of silica rarely are estimated or measured in air pollution studies of...

  10. Influence of Nd and Y on texture of as-extruded Mg-5Li-3Al-2Zn alloy

    NASA Astrophysics Data System (ADS)

    Wu, Liqun; Zhang, Tianlong; Cui, Chongliang; Wu, Ruizhi; Zhang, Milin; Hou, Legan

    2016-07-01

    Mg-5Li-3Al-2Zn alloys with the additions of Y and Nd were prepared using induction melting furnace under the atmosphere of pure argon; then they were extruded. The textures of the as-extruded alloys were analyzed by pole figures and electron backscatter diffraction. Results show that the addition of a small amount of Nd can weaken the basal texture. The further increase of Nd content has no corresponding further influence on texture. When a small amount of Y is used to replace Nd, the basal texture can be further weakened and the prismatic slip system can be further activated. In the alloy of Mg-5Li-3Al-2Zn-1.2Y-0.8Nd, the basal textures almost vanish.

  11. Discrete element simulations and validation tests investigating solids-conveying processes with pressure buildup in single screw extruders

    NASA Astrophysics Data System (ADS)

    Lessmann, Johann-Sebastian; Schoeppner, Volker

    2016-03-01

    The goal of this contribution is to describe a method of simulating solids-conveying processes in single screw extruders which include a defined back pressure leading to a resulting pressure buildup in the screw channel. To do so, use is made of the Discrete Element Method. Material parameters are presented, as well as details concerning the contact model used and the simulation tool EDEM. Additionally, a test setup is presented which has been used to validate the solids-conveying simulations. Results are shown for both simulations and experimental tests. Comparing the results from simulations and measurements shows acceptable conformity. Such simulations and experimental tests are crucial in order to better understand the buildup of pressure in high-speed single-screw extruders.

  12. The role of extruded disk material in thoracolumbar intervertebral disk disease: A retrospective study in 40 dogs

    PubMed Central

    2005-01-01

    Abstract The objective of the study was to determine the effect of the dispersed or nondispersed form of the extruded disk material (EDM) on the neurological status and surgical outcomes in Hansen thoracolumbar intervertebral disk disease Type I (IVDD-I). Medical records of 40 dogs with IVDD-I were reviewed, including neurologic status on admission, findings on magnetic resonance imaging (MRI), intraoperative findings, and surgical outcomes. In MRI evaluations, EDM was on the right in 16, on the left in 18, and centrally in 6 cases; in all cases, findings were confirmed by surgery. Extruded disk material was localized and classified as dispersed disk (DD) or nondispersed disk (NDD) according to its dispersion in the epidural space on MRI. Twenty-five dogs had DD and 15 had NDD on both MRI and surgery. There was no significant difference between DD and NDD in preoperative neurological status and surgical outcomes (P > 0.05). PMID:16231651

  13. Effect of Initial Grain Size on Microstructure and Mechanical Properties of Extruded Mg-9Al-0.6Zn Alloy

    NASA Astrophysics Data System (ADS)

    Park, Sung Hyuk; Bae, Jun Ho; Kim, Sang-Hoon; Yoon, Jonghun; You, Bong Sun

    2015-12-01

    The effect of initial grain size on the microstructural evolution and tensile properties of an extruded Mg-9Al-0.6Zn alloy was investigated using homogenized billets with grain sizes of 411 and 87 μm. It is found that although dynamically recrystallized (DRXed) grains remain the same size regardless of the initial grain size, a finer-grained billet results in a significant reduction of the size and area fraction of un-DRXed grains through an increase in grain boundaries capable of acting as nucleation sites for DRX during hot extrusion. This increase in the fraction of DRXed grains, combined with more precipitates, improves the tensile yield strength of the extruded alloy. The elongation is also significantly improved, as the reduction in unDRXed grains suppresses the formation of twins that cause micro-cracks. This increased ductility subsequently results in an increase in ultimate tensile strength through continuous strain hardening.

  14. Sulphur-doped silica fibres

    SciTech Connect

    Gerasimova, V I; Rybaltovskii, A O; Chernov, P V; Mashinsky, V M; Sazhin, O D; Medvedkov, O I; Rybaltovsky, A A; Khrapko, R R

    2003-01-31

    An optical fibre with low optical losses is manufactured from a sulphur-doped quartz glass. Optical absorption spectra are measured for various parts of the fibre core. Most of the bands of these spectra are assigned to oxygen-deficient centres and colour centres containing sulphur atoms. The photosensitivity of glasses exposed to laser radiation at wavelengths of 193 and 244 nm is investigated to estimate the possibility of their application for producing photorefracting devices. A Bragg grating of the refractive index with {Delta}n = 7.8 x 10{sup -4} is written in a sulphur-doped silica fibre. (fibre optics)

  15. Development of a pilot-scale kinetic extruder feeder system and test program. Phase II. Verification testing. Final report

    SciTech Connect

    Not Available

    1984-01-12

    This report describes the work done under Phase II, the verification testing of the Kinetic Extruder. The main objective of the test program was to determine failure modes and wear rates. Only minor auxiliary equipment malfunctions were encountered. Wear rates indicate useful life expectancy of from 1 to 5 years for wear-exposed components. Recommendations are made for adapting the equipment for pilot plant and commercial applications. 3 references, 20 figures, 12 tables.

  16. Physicochemical properties and mechanisms of drug release from melt-extruded granules consisting of chlorpheniramine maleate and Eudragit FS.

    PubMed

    Zhang, Feng

    2016-01-01

    The objective of this research project was to characterize the drug release profiles, physicochemical properties and drug-polymer interaction of melt-extruded granules consisting of chlorpheniramine maleate (CPM) and Eudragit® FS. Melt extrusion was performed using a single screw extruder at a processing temperature of 65-75 °C. The melt extrudate was milled, blended with lactose monohydrate and then filled into hard gelatin capsules. Each capsule contained 300 mg CPM granules. The release of CPM was determined with the United States Pharmacopeia dissolution apparatus II using a three-stage dissolution medium testing in order to simulate the pH conditions of the gastrointestinal tract. Pore structure, thermal properties and surface morphologies of CPM granules were studied using mercury and helium pycnometer, differential scanning calorimeter and scanning electron microscope. Sustained release of CPM over 10 h was achieved. The release of CPM was a function of drug loading and the size of the milled granules. The complexation between CPM and Eudragit® FS as the result of counterion condensation was observed, and the interaction was characterized using membrane dialysis and H(1) NMR techniques. In both 0.1 N HCl and phosphate buffer pH 6.8, CPM was released via a diffusion mechanism and the release rate was controlled by the pore structure of the melt-extruded granules. In phosphate buffer pH 7.4, CPM release was controlled by the low pH micro-environment created by CPM, the pore structure of the granules and the in situ complexation between CPM and Eudragit® FS. PMID:26065535

  17. Nutritional value of raw soybeans, extruded soybeans, roasted soybeans and tallow as fat sources in early lactating dairy cows

    PubMed Central

    Amanlou, H.; Maheri-Sis, N.; Bassiri, S.; Mirza-Aghazadeh, A.; Salamatdust, R.; Moosavi, A.; Karimi, V.

    2012-01-01

    Thirty multiparous Holstein cows (29.8 ± 4.01days in milk; 671.6 ± 31.47 kg of body weight) were used in a completely randomized design to compare nutritional value of four fat sources including tallow, raw soybeans, extruded soybeans and roasted soybeans for 8 weeks. Experimental diets were a control containing 27.4 % alfalfa silage, 22.5% corn silage, and 50.1% concentrate, and four diets with either tallow, raw soybean, extruded soybean, or roasted soybean added to provide 1.93% supplemental fat. Dry matter and NEL intakes were similar among treatments, while cows fed fat diets had significantly (P<0.05) high NEL intakes when compared to control with no fat. Supplemental fat, whether tallow or full fat soybeans increased milk production (1.89-2.45 kg/d; P<0.01) and FCM production (1.05-2.79; P<0.01). Milk fat yield and percentage of cows fed fat-supplemented diets were significantly (P<0.01 and P<0.05 respectively) higher than control. Between fat-supplemented diets, roasted soybean caused highest milk fat yield and extruded soybean caused lowest milk fat yield. There was no significant effect of supplemental fat on the milk protein and lactose content and yield. Feed efficiency of fat-supplemented diets was significantly (P<0.01) higher than control. Body weight, body weight change and BCS (body condition score) of cows, as well as energy balance and energy efficiency were similar between treatments. In conclusion, while there was no significant effect of fat sources on production response of cows, fat originating from heat-treated soybean help to minimize imported RUP (rumen undegradable protein) sources level as fish meal in comparison with tallow and raw soybean oil. In the Current study, there was no statistical significance among nutritional values of oil from extruded soybeans and roasted soybeans. PMID:26623299

  18. Apophyseal ring fracture associated with two levels extruded disc herniation: case report and review of the literature

    PubMed Central

    da Silva Alvarenga, José Alexandre Lopes; Ueta, Fernando Tadashi Salvioni; Curto, David Del; Ueta, Renato Hiroshi Salvioni; Martins, Delio Eulalio; Wajchenberg, Marcelo; Puertas, Eduardo Barros

    2014-01-01

    ABSTRACT Apophyseal ring fractures are rare injuries that may be associated with lumbar disc herniation in young patients. We report a unique case in the literature of a 15-year-old male patient who played football and was admitted at our service complaining of sciatica radiating into the left leg. An apophysial ring injury of L5 vertebral body was observed. This injury caused two extruded disc herniation in adjacent levels. Surgical procedure was indicated after failure of conservative treatment. PMID:25003931

  19. Influence of process and formulation parameters on dissolution and stability characteristics of Kollidon® VA 64 hot-melt extrudates.

    PubMed

    Maddineni, Sindhuri; Battu, Sunil Kumar; Morott, Joe; Majumdar, Soumyajit; Murthy, S N; Repka, Michael A

    2015-04-01

    The objective of the present study was to investigate the effects of processing variables and formulation factors on the characteristics of hot-melt extrudates containing a copolymer (Kollidon® VA 64). Nifedipine was used as a model drug in all of the extrudates. Differential scanning calorimetry (DSC) was utilized on the physical mixtures and melts of varying drug-polymer concentrations to study their miscibility. The drug-polymer binary mixtures were studied for powder flow, drug release, and physical and chemical stabilities. The effects of moisture absorption on the content uniformity of the extrudates were also studied. Processing the materials at lower barrel temperatures (115-135°C) and higher screw speeds (50-100 rpm) exhibited higher post-processing drug content (~99-100%). DSC and X-ray diffraction studies confirmed that melt extrusion of drug-polymer mixtures led to the formation of solid dispersions. Interestingly, the extrusion process also enhanced the powder flow characteristics, which occurred irrespective of the drug load (up to 40% w/w). Moreover, the content uniformity of the extrudates, unlike the physical mixtures, was not sensitive to the amount of moisture absorbed. The extrusion conditions did not influence drug release from the extrudates; however, release was greatly affected by the drug loading. Additionally, the drug release from the physical mixture of nifedipine-Kollidon® VA 64 was significantly different when compared to the corresponding extrudates (f2 = 36.70). The extrudates exhibited both physical and chemical stabilities throughout the period of study. Overall, hot-melt extrusion technology in combination with Kollidon® VA 64 produced extrudates capable of higher drug loading, with enhanced flow characteristics, and excellent stability. PMID:25361900

  20. A materials compatibility study in FM-1, a liquid component of a paste extrudable explosive

    SciTech Connect

    Goods, S.H.; Shepodd, T.J.; Mills, B.E.; Foster, P.

    1993-09-01

    The chemical compatibility of various metallic and organic containment materials with a constituent of a paste extrudable explosive (PEX) has been examined through a series of long-term exposures. Corrosion coupons and mechanical test specimens (polymers only) were exposed to FM-1, a principal liquid component of PEX, at 74{degree}C. RX-08-FK is the LLNL designator for this formulation. Compatibility was determined by measuring changes in weight, physical dimensions, and mechanical properties, by examining the coupons for discoloration, surface attack, and corrosion products, and by analyzing for dissolved metals in the FM-1. Of the metals and alloys examined, none of the 300 series stainless steels exhibited adequate corrosion resistance after 74 days of exposure. Copper showed evidence of severe uniform surface attack. Monel 400 also exhibited signs of chemical attack. Nickel and tantalum showed less evidence of attack, although neither, was immune to the liquid. Gold coupons developed a ``tarnish`` film. The gold along with an aluminum alloy, 6061 (in the T6 condition) performed the most satisfactorily. A wide range of polymers were tested for 61 days at 74{degree}C. The materials that exhibited the most favorable response in terms of weight change, dimensional stability, and mechanical properties were Kalrez, PTFE Teflon, and polyethylene.

  1. Production of a protein-rich extruded snack base using tapioca starch, sorghum flour and casein.

    PubMed

    Patel, Jiral R; Patel, Ashok A; Singh, Ashish K

    2016-01-01

    A protein-rich puffed snack was produced using a twin screw extruder and the effects of varying levels of tapioca starch (11 to 40 parts), rennet casein (6 to 20 parts) and sorghum flour (25 to 75 parts) on physico-chemical properties and sensory attributes of the product studied. An increasing level of sorghum flour resulted in a decreasing whiteness (Hunter L* value) of the snack. Although the starch also generally tended to make the product increasingly darker, both starch and casein showed redness parameter (a* value) was not significantly influenced by the ingredients levels, the yellow hue (b* value) generally declined with the increasing sorghum level. Tapioca starch significantly increased the expansion ratio and decreased the bulk density and hardness value of the snack, whereas the opposite effects seen in case of sorghum flour. While the water solubility index was enhanced by starch, water absorption index was appreciably improved by sorghum. Incorporation of casein (up to 25 %) improved the sensory color and texture scores, and so also the overall acceptability rating of the product. Sorghum flour had an adverse impact on all the sensory attributes whereas starch only on the color score. The casein or starch level had no perceivable effect on the product's flavor score. The response surface data enabled optimization of the snack-base formulation for the desired protein level or desired sensory characteristics. PMID:26787933

  2. A New Method for Reducing Dimensional Variability of Extruded Hollow Sections

    NASA Astrophysics Data System (ADS)

    Baringbing, Henry Ako; Welo, Torgeir; Søvik, Odd Perry

    2007-05-01

    Crash boxes are one recent application example of aluminum extrusions in the automotive industry. A crash box is typically made by welding an extruded tube (tower) to a foot plate at one end, providing the mounting features towards the rail tip of the vehicle. When using fully automated welding processes, the exterior dimensions of the tower have to be within a tolerance of typically +/- 0.25 mm in order to provide consistent weld properties. However, the extrusion process commonly introduces dimensional variations exceeding those required for good weld quality. In order to avoid costly hydro-forming processes, a new mechanical calibration process has been developed. This method represents a means to achieve sufficient dimensional accuracy of the crash box tower prior to welding. A prototype die was made to validate the calibration process using alloy AA6063 T4 extrusions. Tensile tests were performed in order to determine material parameters. The geometry of each tower was carefully measured before and after forming to determine the dimensional capability of the calibration process. Statistical methods were combined with FEA simulations and analytical methods to establish surrogate models and response surfaces. The results show that the calibration process is an effective method for improving the dimensional accuracy of crash box profiles, providing significant improvements in dimensional capability. It is concluded that the methodology has a high industrial potential.

  3. An uncommon treatment of totally extruded and lost talus: a case report

    PubMed Central

    2014-01-01

    Introduction Total extrusion and loss of the talus is a rare injury with a wide choice of appropriate treatment, but rarely resulting in a fully functional recovery. We report on an uncommon case, both for the severity of the injury and for the uncommon treatment due to the patient’s rejection of secondary surgery. Case presentation We treated a 16-year-old Caucasian man with the most extreme variant of a totally extruded and lost talus, accompanied with complex injury of the soft tissues of the ankle and foot. The treatment included urgent microvascular foot reimplantation, microvascular muscle free flap transfer, and temporary fixation. This kind of injury should typically be treated by tibiocalcaneal arthrodesis. However, this was not performed, as after the successful early stages of the treatment he strongly objected to another surgery due to his fully functional status and the successful therapeutic results of our early treatment. Conclusions The injury described in this case study would ordinarily be treated by amputation, but due to the well-executed treatment in the early stages after the injury, the outcome was satisfying. Surprisingly and against our expectations, the late results of the treatment were successful even without arthrodesis. He is now 37 years old and has a functional foot 21 years after the injury. PMID:25266945

  4. Parameters affecting enzyme-assisted aqueous extraction of extruded sunflower meal.

    PubMed

    Campbell, Kerry A; Vaca-Medina, Guadalupe; Glatz, Charles E; Pontalier, Pierre-Yves

    2016-10-01

    Microscopic observation of sunflower meal before and after extraction indicated that extensive cellular disruption was achieved by extrusion, but that unextracted oil remained sequestered as coalesced oil within the void spaces of disrupted cotyledon cells. A full factorial design experiment was defined to develop aqueous extraction processing (AEP) with and without enzymes to improve vegetable oil extraction yields of extruded sunflower meal. This experimental design studied the influence of four parameters, agitation, liquid/solid (L/S) ratio, and cellulase and protease addition, on extraction yield of lipid and protein. Agitation and addition of cellulases increased oil extraction yield, indicating that emulsification of oil and alteration of the geometry of the confining cellular matrix were important mechanisms for improving yields. Protease and liquid-solid ratio of the extraction mixture did not have significant effects, indicating key differences with previously established soy oil extraction mechanisms. Maximum yields attained for oil and protein extraction were 39% and 90%, respectively, with the aid of a surfactant. PMID:27132846

  5. Formulation Optimization of Hot Melt Extruded Abuse Deterrent Pellet Dosage Form Utilizing Design of Experiments (DOE)

    PubMed Central

    Maddineni, Sindhuri; Battu, Sunil Kumar; Morott, Joe; Majumdar, Soumyajit; Repka, Michael A.

    2014-01-01

    The objective of the present study was to develop techniques for an abuse-deterrent (AD) platform utilizing hot melt extrusion (HME) process. Formulation optimization was accomplished by utilizing Box-Behnken design of experiments to determine the effect of the three formulation factors: PolyOx™ WSR301, Benecel™ K15M, and Carbopol 71G; each of which was studied at three levels on TR attributes of the produced melt extruded pellets. A response surface methodology was utilized to identify the optimized formulation. Lidocaine Hydrochloride was used as a model drug, and suitable formulation ingredients were employed as carrier matrices and processing aids. All of the formulations were evaluated for the TR attributes such as particle size post-milling, gelling, percentage of drug extraction in water and alcohol. All of the DOE formulations demonstrated sufficient hardness and elasticity, and could not be reduced into fine particles (<150µm), which is a desirable feature to prevent snorting. In addition, all of the formulations exhibited good gelling tendency in water with minimal extraction of drug in the aqueous medium. Moreover, Benecel™ K15M in combination with PolyOx™ WSR301 could be utilized to produce pellets with TR potential. HME has been demonstrated to be a viable technique with a potential to develop novel abuse-deterrent formulations. PMID:24433429

  6. Rapid 3D Printing of Multifunctional Calcium Alginate Gel Pipes using Coaxial Jet Extruder

    NASA Astrophysics Data System (ADS)

    Rykaczewski, Konrad; Damle, Viraj

    2014-11-01

    Calcium alginate (CA) forms when solution containing sodium alginate (SA) comes in contact with a CaCl2 solution. The resulting gel is biocompatible as well as edible and is used in production of bio-scaffolds, artificial plant seeds, and edible substances. In the latter application, referred to in the culinary world as ``spherification,'' flavored liquids are mixed with the SA and dripped into CaCl2 solution to form gel encapsulated flavored ``marbles.'' Previously, crude 3D printing of CA structures has been achieved by stacking of such flavored liquid filled marbles. In turn, solid CA rods have been fabricated by properly mixing flow of the two solutions using a microfluidic device. Here we show that by using two circular cross-section coaxial nozzles to produce coaxial jets of the SA and CaCl2 solutions, liquid filled CA micro-to-mili scale gel pipes can be produced at speeds around ~ 150 mm/s. Such extrusion rate is compatible with most commercially available 3D printers, facilitating adoption of the CA pipe coaxial jet extruder. Here, the impact of inner and outer liquid properties and flow speeds on the gel pipe extrusion process is discussed. KR acknowledges startup funding from ASU.

  7. Consumable arc-melting, extruding, and rolling process for iridium sheet

    SciTech Connect

    Heestand, R.L.; Copeland, G.L.; Martin, M.M.

    1986-06-01

    An iridium alloy has been used as cladding for the /sup 238/PuO/sub 2/ fuel in radioisotope thermoelectric generators (RTGs) for recent interplanetary spacecraft such as Voyagers 1 and 2 and will be used for the Galileo and Ulysses spacecraft. The iridium alloy sheet for the fuel cladding used on these missions was fabricated by hot and cold rolling of arc-melted and drop-cast 0.5-kg ingots. Upon completion of production for these spacecraft, an opportunity was taken to conduct process improvement studies that would increase processing batch sizes, develop a more uniform product, decrease rejections due to internal delaminations and surface defects, and reduce costs. The studies to scale up and improve the fabrication process are described. In the new process, iridium is electron beam melted, alloyed by arc melting, and then consumable arc melted to form a cylindrical ingot of approximately 7 kg for extrusion. The ingot is extruded to sheet bar and hot and cold rooled into sheet. Sheet evaluated from the first two ingots showed 100% acceptance with no defects on inspection. An improved uniformity of microstructure was obtained, and chemistry was controlled within specification limits.

  8. Extruded polymer films pigmented with a heterogeneous ion-pair based lumophore for O2 sensing.

    PubMed

    Mills, Andrew; Graham, Ashleigh

    2013-11-01

    A novel approach to polymeric Ru(II)-diimine luminescent O2 sensors is described. The Ru(II)-diimine, tris(4,7-diphenyl-1,10-phenanthroline)ruthenium(II) dichloride ([Ru(dpp)3](2+)), is first ion-paired to the surface of heterogeneous TiO2 particles, rendered negatively charged due to the alkali nature of the aqueous solution, to produce an O2 sensitive pigment with a strikingly high oxygen sensitivity (i.e. PO2 (S = 1/2) = 0.002 atm, where PO2 (S = 1/2) is defined as the amount of oxygen required to reduce the initial, oxygen free luminescence by 50%), and a rapid response to oxygen. The pigment is extruded in low density polyethylene (LDPE) to produce a thin (60 μm), flexible, O2 sensing plastic film, with an O2 sensitivity (PO2 (S = 1/2) = 0.84 atm) comparable to the more traditional homogeneous lumophore ion-pair based O2 sensor ink films reported in the literature. PMID:24040643

  9. Pre-conceptual Development and characterization of an extruded graphite composite fuel for the TREAT Reactor

    SciTech Connect

    Luther, Erik; Rooyen, Isabella van; Leckie, Rafael; Papin, Pallas; Nelson, Andrew; Hunter, James

    2015-03-01

    In an effort to explore fuel systems that are more robust under accident scenarios, the DOE-NE has identified the need to resume transient testing. The Transient Reactor Test (TREAT) facility has been identified as the preferred option for the resumption of transient testing of nuclear fuel in the United States. In parallel, NNSA’s Global Threat Reduction Initiative (GTRI) Convert program is exploring the needs to replace the existing highly enriched uranium (HEU) core with low enriched uranium (LEU) core. In order to construct a new LEU core, materials and fabrication processes similar to those used in the initial core fabrication must be identified, developed and characterized. In this research, graphite matrix fuel blocks were extruded and materials properties of were measured. Initially the extrusion process followed the historic route; however, the project was expanded to explore methods to increase the graphite content of the fuel blocks and explore modern resins. Materials properties relevant to fuel performance including density, heat capacity and thermal diffusivity were measured. The relationship between process defects and materials properties will be discussed.

  10. Tensile and Creep Behavior of Extruded AA6063/SiCp Al MMCs

    NASA Astrophysics Data System (ADS)

    Khalifa, Tarek A.; Mahmoud, Tamer S.

    2010-03-01

    Composites of AA6063 Al alloy reinforced with SiC particles (SiCp) were prepared by the vortex method. Hot extrusion was carried out for the as cast composites with a reduction in area of 25%. Tensile and creep behavior of as-cast and extruded composites were studied at elevated temperatures. Tensile tests carried out at room temperature showed that for the as-cast composites, the addition of SiCp up to 10% by weight improves the strength but reduces ductility. Further addition of SiCp reduces the strength and ductility of the composites. At 150 and 300° C the matrix alloy exhibits higher strength than the composites. Extrusion generally raised the strength of the composites at both room and elevated temperatures. Time rupture creep tests carried out at 300° C showed that the composites exhibit higher creep resistance as compared to the matrix alloy except at relatively low stresses where the matrix has a better creep resistance. Extrusion improved the resistance of composites to creep rupture.

  11. Thermal stability of co-extruded U Zr/Zr Nb alloys

    NASA Astrophysics Data System (ADS)

    Lee, Chong-Tak; Park, Jong-Hyuk; Kim, Tae-Kyu; Lee, Ui-Jong; Lee, Bong-Sang; Sohn, Dong-Seong

    2008-02-01

    A co-extruded U-80 at.%Zr/Zr-1 at.%Nb rod was heat-treated at 590 and 700 °C for up to 4000 h in order to investigate the thermal stability of a U-Zr fuel and the interface between the U-Zr fuel and the Zr-Nb clad. The U-Zr fuel was composed of the δ-UZr 2 matrix and α-Zr precipitates. There was little change in the microstructure during a heat-treatment at 590 °C. However, after a heat-treatment for 4000 h, uranium-rich precipitates were formed at the interface near the grain boundary of the α-Zr phase possibly due to a diffusion from the uranium supersaturated in the α-Zr phase. A heat-treatment at 700 °C induced a considerable dissolution of α-Zr into the matrix, which continuously formed a single (γ-U, β-Zr) phase. After a heat-treatment for 2000 h, the thickness of the diffusion layer in the interface between the U-Zr fuel and Zr-Nb clad was observed to be about 150 and 250 μm at 590 and 700 °C, respectively.

  12. Alcohol dose dumping: The influence of ethanol on hot-melt extruded pellets comprising solid lipids.

    PubMed

    Jedinger, N; Schrank, S; Mohr, S; Feichtinger, A; Khinast, J; Roblegg, E

    2015-05-01

    The objective of the present study was to investigate interactions between alcohol and hot-melt extruded pellets and the resulting drug release behavior. The pellets were composed of vegetable calcium stearate as matrix carrier and paracetamol or codeine phosphate as model drugs. Two solid lipids (Compritol® and Precirol®) were incorporated into the matrix to form robust/compact pellets. The drug release characteristics were a strong function of the API solubility, the addition of solid lipids, the dissolution media composition (i.e., alcohol concentration) and correspondingly, the pellet wettability. Pellets comprising paracetamol, which is highly soluble in ethanol, showed alcohol dose dumping regardless of the matrix composition. The wettability increased with increasing ethanol concentrations due to higher paracetamol solubilities yielding increased dissolution rates. For pellets containing codeine phosphate, which has a lower solubility in ethanol than in acidic media, the wettability was a function of the matrix composition. Dose dumping occurred for formulations comprising solid lipids as they showed increased wettabilities with increasing ethanol concentrations. In contrast, pellets comprising calcium stearate as single matrix component showed robustness in alcoholic media due to wettabilities that were not affected by the addition of ethanol. The results clearly indicate that the physico-chemical properties of the drug and the matrix systems are crucial for the design of ethanol-resistant dosage forms. Moreover, hydrophobic calcium stearate can be considered a suitable matrix system that minimizes the risk of ethanol-induced dose dumping for certain API's. PMID:25733499

  13. Effect of paste humidity on kinetics of carbothermal reduction of extruded barite and coke mixture

    NASA Astrophysics Data System (ADS)

    Salem, A.; Jamshidi, S.

    2012-08-01

    The effect of the moisture content of barite-coke paste on the kinetics of carbothermal reduction was investigated to understand the role of extrusion technique on this type of solid-gas reaction. The pastes were formulated using the typical natural barite and coke powders normally used in the industrial scale. 0.65 wt.% carboxyl methyl cellulose and different amounts of distilled water, ranging 24.3-34.4% were added to the mixed powders. The obtained pastes were then shaped by a laboratory extruder. The extrusion process was assessed by determining the total porosity of dry samples. The samples in the form of disc were isothermally heated at different temperatures in the range of 800-950 °C and the conversion of barite into barium sulfide was measured by the iodometry. The reduction data were analyzed by a modified kinetic model and the frequency factor and activation energy were calculated to evaluate the reduction mechanism. It was found that the moisture content of the paste significantly affects the active site density due to increasing contact surface area between coke and barite particles.

  14. Physicochemical properties of extrudates from white yam and bambara nut blends

    NASA Astrophysics Data System (ADS)

    Oluwole, O. B.; Olapade, A. A.; Awonorin, S. O.; Henshaw, F. O.

    2013-01-01

    This study was conducted to investigate effects of extrusion conditions on physicochemical properties of blend of yam and bambara nut flours. A blend of white yam grit (750 μm) and Bambara nut flour (500 μm) in a ratio of 4:1, respectively was extrusion cooked at varying screw speeds 50-70 r.p.m., feed moisture 12.5-17.5% (dry basis) and barrel temperatures 130-150°C. The extrusion variables employed included barrel temperature, screw speed, and feed moisture content, while the physicochemical properties of the extrudates investigated were the expansion ratio, bulk density, and trypsin inhibition activity. The results revealed that all the extrusion variables had significant effects (p<0.05) on the product properties considered in this study. The expansion ratio values ranged 1.55-2.06, bulk density values ranged 0.76-0.94 g cm-3, while trypsin inhibition activities were 1.01-8.08 mg 100 g-1 sample.

  15. Nanoscale control of silica particle formation via silk-silica fusion proteins for bone regeneration.

    PubMed

    Mieszawska, Aneta J; Nadkarni, Lauren D; Perry, Carole C; Kaplan, David L

    2010-10-26

    The biomimetic design of silk/silica fusion proteins was carried out, combining the self assembling domains of spider dragline silk (Nephila clavipes) and silaffin derived R5 peptide of Cylindrotheca fusiformis that is responsible for silica mineralization. Genetic engineering was used to generate the protein-based biomaterials incorporating the physical properties of both components. With genetic control over the nanodomain sizes and chemistry, as well as modification of synthetic conditions for silica formation, controlled mineralized silk films with different silica morphologies and distributions were successfully generated; generating 3D porous networks, clustered silica nanoparticles (SNPs), or single SNPs. Silk serves as the organic scaffolding to control the material stability and multiprocessing makes silk/silica biomaterials suitable for different tissue regenerative applications. The influence of these new silk-silica composite systems on osteogenesis was evaluated with human mesenchymal stem cells (hMSCs) subjected to osteogenic differentiation. hMSCs adhered, proliferated, and differentiated towards osteogenic lineages on the silk/silica films. The presence of the silica in the silk films influenced osteogenic gene expression, with the upregulation of alkaline phosphatase (ALP), bone sialoprotein (BSP), and collagen type 1 (Col 1) markers. Evidence for early bone formation as calcium deposits was observed on silk films with silica. These results indicate the potential utility of these new silk/silica systems towards bone regeneration. PMID:20976116

  16. Low cycle fatigue and strengthening mechanism of cold extruded large diameter internal thread of Q460 steel

    NASA Astrophysics Data System (ADS)

    Miao, Hong; Mei, Qing; Yuan, Jingyun; Zheng, Zaixiang; Jin, Yifu; Zuo, Dunwen

    2016-04-01

    large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion process is an effective means to realize higher accuracy and longer life. The low-cycle fatigue properties of LDITHSS are obtained by experiments, and the initiation and propagation of fatigue cracks are observed by scanning electron microscope(SEM). Based on the mechanical properties, surface microstructure and residual stress, the strengthening mechanism of cold extruded large diameter internal thread(LDIT) is discussed. The results show that new grains or sub-grains can be formed on the surface of LDIT due to grain segmentation and grain refinement during cold extrusion. The fibrous structures appear as elongated and streamlined along the normal direction of the tooth surface which leads to residual compressive stress on the extruded surface. The maximum tension stress of LDIT after cold extrusion is found to be 192.55 kN. Under low stress cycling, the yield stress on thread increases, the propagation rate of crack reduces, the fatigue life is thus improved significantly with decreasing surface grain diameter and the average fatigue life increases to 45.539×103 cycle when the maximum applied load decreases to 120 kN. The low cycle fatigue and strengthening mechanism of cold extruded LDIT revealed by this research has significant importance to promote application of internal thread by cold extrusion processing.

  17. Effects of extrusion conditions on physical and nutritional properties of extruded whole grain red sorghum (sorghum spp).

    PubMed

    Llopart, Emilce Elina; Drago, Silvina Rosa; De Greef, Dardo Mario; Torres, Roberto Luis; González, Rolando José

    2014-02-01

    In order to analyze the effects of extrusion temperature (T: 164, 182, 200 °C) and grits moisture content (g/100 g sample) (%M: 14, 16.5, 19) on textural and physicochemical properties of red sorghum extrudates, whole grain flour was extruded according to a factorial experimental design. The higher values for specific mechanical energy consumption (1006.98 J/g) and expansion (3.36) were obtained at 164 °C-14%M and for sensorial hardness at 164 °C-19%M. While for specific volume, the highest value (10.41 cm³/g) was obtained at 200 °C-14%M. Water solubility and water absorption were directly related with T and inversely with M. Microscopic observation of the samples indicates that the greatest cooking degree was obtained at 200 °C-4%M and the lowest at 164 °C-19%M. Extrusion at 182 °C-14%M allows obtaining an expanded product with good properties. Proximal composition did not show statistically significant differences with raw sample. Extruded sample showed a 25.4% reduction of available lysine and a 31% increase in protein digestibility. PMID:24059748

  18. Water-Air Spray Cooling of Extruded Profiles: Process Integrated Heat Treatment of the Alloy EN AW-6082

    NASA Astrophysics Data System (ADS)

    Nowak, M.; Golovko, O.; Nürnberger, F.; Frolov, I.; Schaper, M.

    2013-09-01

    Quenching by spray cooling in the press line is a promising way to harden Al-Mg-Si alloys with regard to reducing profile distortion. For alloys such as EN AW-6082, high cooling rates are required. A device for spray cooling by means of water and compressed air was integrated into a 10 MN horizontal, hydraulic, short-stroke extrusion press. Various spray parameters were investigated. By using 32 water-air nozzles having a total water deposition rate of about 15 L/min and extruding with a profile velocity of 2.5 m/min, high mechanical properties were imparted to 30 mm diameter extruded rods. This arrangement ensures the extruded alloy is cooled to almost room temperature. Comparable properties can be achieved by water quenching, although the water consumption will be tenfold higher. The distribution of water deposition density on the profiles' surfaces was determined. It was shown that an adjustment of the water-air pressure ratio allows the final temperature of the profiles to be controlled over a wide range. Minimization of temperature gradients in the cross section of complex profiles allows profile distortions to be reduced.

  19. Improved Corrosion Resistance of As-Extruded GZ51K Biomagnesium Alloy with High Mechanical Properties by Aging Treatment

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaobo; Wang, Qian; Ba, Zhixin; Wang, Zhangzhong; Xue, Yajun

    2016-03-01

    Effects of aging treatment on microstructure, mechanical properties, and corrosion behavior of the as-extruded Mg-5Gd-1Zn-0.6Zr (GZ51K, wt.%) alloy were investigated. Microstructure was observed by optical microscopy and scanning electron microscopy, mechanical properties were tested on a tensile test machine and a microhardness tester, and corrosion behavior was evaluated by mass loss and polarization tests. It is found that most of equiaxed α-Mg grains have long-period stacking ordered (LPSO) structure, and some of them have no LPSO structure. Long-elongated grains are formed in the as-extruded alloy due to partial recrystallization and disappear after being aged at 200 and 220 °C. The as-extruded alloy exhibits both high-yield strength and high ductility. The mechanical properties of the alloy are not apparently enhanced, but the corrosion resistance is significantly improved after aging treatment. Moreover, the alloy with LPSO structure presents uniform corrosion mode in simulated body fluid. The GZ51K alloy with high mechanical properties and uniform corrosion behavior is worthy to be further investigated for biomedical applications.

  20. Expansion and functional properties of extruded snacks enriched with nutrition sources from food processing by-products.

    PubMed

    Korkerd, Sopida; Wanlapa, Sorada; Puttanlek, Chureerat; Uttapap, Dudsadee; Rungsardthong, Vilai

    2016-01-01

    Rich sources of protein and dietary fiber from food processing by-products, defatted soybean meal, germinated brown rice meal, and mango peel fiber, were added to corn grit at 20 % (w/w) to produce fortified extruded snacks. Increase of total dietary fiber from 4.82 % (wb) to 5.92-17.80 % (wb) and protein from 5.03 % (wb) to 5.46-13.34 % were observed. The product indicated high expansion and good acceptance tested by sensory panels. There were 22.33-33.53 and 5.30-11.53 fold increase in the phenolics and antioxidant activity in the enriched snack products. The effects of feed moisture content, screw speed, and barrel temperature on expansion and nutritional properties of the extruded products were investigated by using response surface methodology. Regression equations describing the effect of each variable on the product responses were obtained. The snacks extruded with feed moisture 13-15 % (wb) and extrusion temperature at 160-180 °C indicated the products with high preference in terms of expansion ratio between insoluble dietary fiber and soluble dietary fiber balance. The results showed that the by-products could be successfully used for nutritional supplemented expanded snacks. PMID:26787975

  1. Improvement in the traditional processing method and nutritional quality of traditional extruded cassava-based snack (modified Ajogun)

    PubMed Central

    Obadina, Adewale O; Oyewole, Olusola B; Williams, Oluwasolabomi E

    2013-01-01

    This study was carried out to investigate and improve the traditional processing method and nutritional quality of the traditional cassava snack (Ajogun). Cassava root (Manihot esculenta Crantz L.) of TME 419 variety was processed into mash (40% moisture content). The cassava mash was mixed into different blends to produce fried traditional “Ajogun”, fried and baked extrudates (modified Ajogun) as snacks. These products were analyzed to determine the proximate composition including carbohydrate, fat, protein, fiber, ash, and moisture contents and functional properties such as bulk density. The results obtained for the moisture, fat, protein, and ash contents showed significant difference (P < 0.05) between the control sample and the extrudates. However, there was no significant difference (P > 0.05) in the carbohydrate and fiber contents between the three samples. There was no significant difference (P > 0.05) in the bulk density of the snacks. Also, sensory evaluation was carried out on the cassava-based snacks using the 9-point hedonic scale to determine the degree of acceptability. Results obtained showed significant difference (P < 0.05) between the extrudates and control sample in terms of appearance, taste, flavor, color, aroma, texture, and overall acceptability. The highest acceptability level of the product was at 8.04 for the control sample (traditional Ajogun). This study has shown that “Ajogun”, which is a lesser known cassava product, is rich in protein and fat. PMID:24804039

  2. The effect of extrusion conditions on the acidic polysaccharide, ginsenoside contents and antioxidant properties of extruded Korean red ginseng

    PubMed Central

    Gui, Ying; Ryu, Gi Hyung

    2013-01-01

    This study was conducted to investigate the effect of extrusion conditions (moisture content 20% and 30%, screw speed 200 and 250 rpm, barrel temperature 115℃ and 130℃) on the acidic polysaccharide, ginsenoside contents and antioxidant properties of extruded Korean red ginseng (KRG). Extruded KRGs showed relatively higher amounts of acidic polysaccharide (6.80% to 9.34%) than nonextruded KRG (4.34%). Increased barrel temperature and screw speed significantly increased the content of acidic polysaccharide. The major ginsenosides (Rb1, Rb2, Rc, Rd, Re, Rf, Rg2s, Rg3s, Rh1, and Rg3r) of KRG increased through extrusion, while the ginsenoside (Rg1) decreased. The EX8 (moisture 30%, screw speed 250 rpm, and temperature 130℃) had more total phenolics and had a better scavenging effect on 2,2-diphenyl-1-picrylhydrazyl radicals than those of extruded KRG samples. The extrusion cooking showed a significant increase (6.8% to 20.9%) in reducing power. Increased barrel temperature significantly increased the values of reducing power, the highest value was 1.152 obtained from EX4 (feed moisture 20%, screw speed 250 rpm, and temperature 130℃). These results suggest that extrusion conditions can be optimized to retain the health promoting compounds in KRG products. PMID:23717175

  3. Optimization of barrel temperature and kidney bean flour percentage based on various physical properties of extruded snacks.

    PubMed

    Agathian, G; Semwal, A D; Sharma, G K

    2015-07-01

    The aim of the experiment was to optimize barrel temperature (122 to 178 ± 0.5 °C) and red kidney bean flour percentage (KBF) (12 to 68 ± 0.5 %) based on physical properties of extrudates like flash off percentage, water absorption index (WAI), water solubility index (WSI), bulk density (BD), radial expansion ratio (RER) and overall acceptability (OAA) using single screw extruder. The study was carried out by central composite rotatable design (CCRD) using Response surface methodology (RSM) and moisture content of feed was kept as constant 16.0 ± 0.5 % throughout experiments. Mathematical models for various responses were found to fit significantly (P < 0.05) for prediction. Optimization of experimental conditions was carried out using numerical optimization technique and the optimum barrel temperature and kidney bean flour percentage were 120 °C (T1) & 142.62 °C (T2 = T3) and 20 % respectively with desirability value of 0.909. Experiments were carried out using predicted values and verified using t-test and coefficient of variation percentage. Extruded snack prepared with rice flour (80 %) and kidney bean flour (20 %) at optimized conditions was accepted by the taste panellists and above 20 % KB incorporation was found to decrease overall acceptability score. PMID:26139876

  4. The Effect of Ti on Mechanical Properties of Extruded In-Situ Al-15 pct Mg2Si Composite

    NASA Astrophysics Data System (ADS)

    Soltani, Niloofar; Bahrami, Amin; Pech-Canul, Martin Ignacio

    2013-09-01

    This work was carried out to investigate the effect of different Ti concentrations as a modifying agent on the microstructure and tensile properties of an in-situ Al-15 pctMg2Si composite. Cast, modified, and homogenized small ingots were extruded at 753 K (480 °C) at the extrusion ratio of 18:1 and ram speed of 1 mm/s. Various techniques including metallography, tensile testing, and scanning electron microscopy were used to characterize the mechanical behavior, microstructural observations, and fracture mechanisms of this composite. The results showed that 0.5 pctTi addition and homogenizing treatment were highly effective in modifying Mg2Si particles. The results also exhibited that the addition of Ti up to 0.5 pct increases both ultimate tensile strength (UTS) and tensile elongation values. The highest UTS and elongation values were found to be 245 MPa and 9.5 pct for homogenized and extruded Al-15 pctMg2Si-0.5 pctTi composite, respectively. Fracture surface examinations revealed a transition from brittle fracture mode in the as-cast composite to ductile fracture in homogenized and extruded specimens. This can be attributed to the changes in size and morphology of Mg2Si intermetallic and porosity content.

  5. Low cycle fatigue and strengthening mechanism of cold extruded large diameter internal thread of Q460 steel

    NASA Astrophysics Data System (ADS)

    Miao, Hong; Mei, Qing; Yuan, Jingyun; Zheng, Zaixiang; Jin, Yifu; Zuo, Dunwen

    2016-05-01

    large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion process is an effective means to realize higher accuracy and longer life. The low-cycle fatigue properties of LDITHSS are obtained by experiments, and the initiation and propagation of fatigue cracks are observed by scanning electron microscope(SEM). Based on the mechanical properties, surface microstructure and residual stress, the strengthening mechanism of cold extruded large diameter internal thread(LDIT) is discussed. The results show that new grains or sub-grains can be formed on the surface of LDIT due to grain segmentation and grain refinement during cold extrusion. The fibrous structures appear as elongated and streamlined along the normal direction of the tooth surface which leads to residual compressive stress on the extruded surface. The maximum tension stress of LDIT after cold extrusion is found to be 192.55 kN. Under low stress cycling, the yield stress on thread increases, the propagation rate of crack reduces, the fatigue life is thus improved significantly with decreasing surface grain diameter and the average fatigue life increases to 45.539×103 cycle when the maximum applied load decreases to 120 kN. The low cycle fatigue and strengthening mechanism of cold extruded LDIT revealed by this research has significant importance to promote application of internal thread by cold extrusion processing.

  6. Comparison of apically extruded debris associated with several nickel-titanium systems after determining working length by apex locator

    PubMed Central

    Çiçek, Ersan; Akkocan, Oguzhan; Furuncuoglu, Fatma

    2016-01-01

    Background/Aim: To compare apically extruded debris using ProTaper Universal (PTU), ProTaper Next (PTN), WaveOne (WO), Twisted File (TF), M-Two (MT), and Revo-S (RS) after determining the working length (WL) with root ZX. Materials and Methods: Seventy-two teeth were selected. The WL determination was performed with root ZX. The teeth were divided into six experimental groups, randomly. In groups, root canals were prepared with PTU to size F4/0.06, with PTN to size X4/0.06, with WO to size 40/0.08, with TF to size 40/0.04, with MT to size 40/0.06, and with RS to size AS40/0.06. After preparations were completed, final irrigation was performed with 2 mL distilled water, and a total of 10 mL of distilled water was used in each tooth. Tubes were stored in an incubator at 68°C for 5 days to evaporate the distilled water before weighing the dry debris. Data were analyzed by the Mann–Whitney U-test. Results: The RS group led to the highest amount of extruded debris, however, WO led to the least amount of extruded debris. There was no statistically difference among the groups (P > 0.05). Conclusions: The authors conclude that the results obtained might depend on the apex locator used to determine the WL. PMID:26957797

  7. Effect of Malting and Nixtamalization Processes on the Physicochemical Properties of Instant Extruded Corn Flour and Tortilla Quality.

    PubMed

    Rodríguez-Martínez, Nicolás Alberto; Salazar-García, María Guadalupe; Ramírez-Wong, Benjamín; Islas-Rubio, Alma Rosa; Platt-Lucero, Luis Carlos; Morales-Rosas, Ignacio; Marquez-Melendez, Rubén; Martínez-Bustos, Fernando

    2015-09-01

    This research aimed to prepare instant flour from malted and raw (un-malted) corn flours nixtamalized by the extrusion process and evaluate the effect on the physicochemical properties of tortillas prepared using these flours. White maize was malted for 24 h, dried at 50 ± 1 °C, and ground. Subsequently, 0.3 % lime and 25 or 30 % water were added to ground malted or un-malted corn, and the mixture was refrigerated (4 °C) for 12 h. These samples were nixtamalized by an extrusion process in a single screw extruder at two temperature profiles within four heating zones, TP1 (60, 60, 70, and 80 °C) and TP2 (60, 70, 80, and 90 °C), to obtain corn flour. Water was added to the extruded corn flours to make a dough, or masa, and the masa was then molded and baked to obtain tortillas. The corn flours were characterized according to their ability to absorb water and viscosity profile (RVA). The firmness and rollability after 2 and 24 h of storage were determined, and a sensory evaluation was conducted. The malted corn flour extruded with a 25 % moisture content and TP2 temperature profile yielded tortillas with the best firmness and rollability. In conclusion, the changes during the malting of corn grain and the nixtamalization by the extrusion process improved the water absorption capacity of flours and textural properties of the tortilla and produced a product with acceptable sensory properties. PMID:26059113

  8. Changes in the functional properties and antinutritional factors of extruded hard-to-cook common beans (Phaseolus vulgaris, L.).

    PubMed

    Batista, Karla A; Prudêncio, Sandra H; Fernandes, Kátia F

    2010-04-01

    The biochemical and functional properties of 2 hard-to-cook common bean cultivars (Phaseolus vulgaris, L.) were investigated after the extrusion process. Beans of BRS pontal and BRS grafite cultivars were milled and extruded at 150 degrees C, with a compression ratio screw of 3 : 1, 5-mm die, and screw speed of 150 rpm. Extrudate flours were evaluated for water solubility (WS), water absorption index (WAI), oil absorption capacity (OAC), foaming capacity (FC), emulsifying activity (EA), antinutritional factors, and in vitro protein and starch digestibility. Results indicated that the extrusion significantly decreased antinutrients such as phytic acid, lectin, alpha-amylase, and trypsin inhibitors, reduced the emulsifying capacity and eliminated the FC in both BRS pontal and BRS grafite cultivars. In addition, the WS, WAI, and in vitro protein and starch digestibility were improved by the extrusion process. These results indicate that it is possible to produce new extruded products with good functional and biochemical properties from these common bean cultivars. PMID:20492281

  9. DNA Binding to the Silica Surface.

    PubMed

    Shi, Bobo; Shin, Yun Kyung; Hassanali, Ali A; Singer, Sherwin J

    2015-08-27

    We investigate the DNA-silica binding mechanism using molecular dynamics simulations. This system is of technological importance, and also of interest to explore how negatively charged DNA can bind to a silica surface, which is also negatively charged at pH values above its isoelectric point near pH 3. We find that the two major binding mechanisms are attractive interactions between DNA phosphate and surface silanol groups and hydrophobic bonding between DNA base and silica hydrophobic region. Umbrella sampling and the weighted histogram analysis method (WHAM) are used to calculate the free energy surface for detachment of DNA from a binding configuration to a location far from the silica surface. Several factors explain why single-stranded DNA (ssDNA) has been observed to be more strongly attracted to silica than double-stranded (dsDNA): (1) ssDNA is more flexible and therefore able to maximize the number of binding interactions. (2) ssDNA has free unpaired bases to form hydrophobic attachment to silica while dsDNA has to break hydrogen bonds with base partners to get free bases. (3) The linear charge density of dsDNA is twice that of ssDNA. We devise a procedure to approximate the atomic forces between biomolecules and amorphous silica to enable large-scale biomolecule-silica simulations as reported here. PMID:25966319

  10. Biomimetic silica encapsultation of living cells

    NASA Astrophysics Data System (ADS)

    Jaroch, David Benjamin

    Living cells perform complex chemical processes on size and time scales that artificial systems cannot match. Cells respond dynamically to their environment, acting as biological sensors, factories, and drug delivery devices. To facilitate the use of living systems in engineered constructs, we have developed several new approaches to create stable protective microenvironments by forming bioinspired cell-membrane-specific silica-based encapsulants. These include vapor phase deposition of silica gels, use of endogenous membrane proteins and polysaccharides as a site for silica nucleation and polycondensation in a saturated environment, and protein templated ordered silica shell formation. We demonstrate silica layer formation at the surface of pluripotent stem-like cells, bacterial biofilms, and primary murine and human pancreatic islets. Materials are characterized by AFM, SEM and EDS. Viability assays confirm cell survival, and metabolite flux measurements demonstrate normal function and no major diffusion limitations. Real time PCR mRNA analysis indicates encapsulated islets express normal levels of genetic markers for β-cells and insulin production. The silica glass encapsulant produces a secondary bone like calcium phosphate mineral layer upon exposure to media. Such bioactive materials can improve device integration with surrounding tissue upon implantation. Given the favorable insulin response, bioactivity, and long-term viability observed in silica-coated islets, we are currently testing the encapsulant's ability to prevent immune system recognition of foreign transplants for the treatment of diabetes. Such hybrid silica-cellular constructs have a wide range of industrial, environmental, and medical applications.

  11. Reusable silica surface-insulation material

    NASA Technical Reports Server (NTRS)

    Goldstein, H. E.; Smith, M.; Leiser, D.

    1973-01-01

    Material was specifically developed for manufacture of insulating tiles, but it can be molded into other shapes as required. Basic raw materials are high-purity silica fiber, fumed-silica powder, and reagent-grade starch. Only purest materials are used, and care must be taken to avoid contamination during processing.

  12. Comparison of unextruded air slip direct chill cast 6061 ingot with bar stock extruded from conventional direct chill cast 6061 ingot

    NASA Astrophysics Data System (ADS)

    Bergsma, S. C.; Kassner, M. E.

    1997-08-01

    Air Slip direct chill cast 6061 small diameter ingots (Direct Forge) were compared with 6061 extruded bar stock. The T6 mechanical properties were compared for both the Direct Forge ingot and the extruded bar stock, as well as cold impact extruded cylinders produced from Direct Forge small diameter ingot and extruded stock. It was found that the tensile and fatigue properties of Direct Forge ingot and cylinders from this ingot were significantly superior to those of extruded stock and cylinder produced from this stock. The improved properties are a result of higher solidification rates leading to smaller alloy-constituent dispersed particles and, thus, the production of smaller and more stable grain sizes. Direct Forge has the additional advantages of (a) not requiring hot or cold work prior to forming impacted extruded or forged parts, (b) being utilized in the T6 temper without any prior deformation, (c) having isotropic and consistent properties, (d) not requiring machining to remove surface segregation or defects, and (e) having more consistent and refined grain sizes.

  13. Sample Desorption/Onization From Mesoporous Silica

    DOEpatents

    Iyer, Srinivas; Dattelbaum, Andrew M.

    2005-10-25

    Mesoporous silica is shown to be a sample holder for laser desorption/ionization of mass spectrometry. Supported mesoporous silica was prepared by coating an ethanolic silicate solution having a removable surfactant onto a substrate to produce a self-assembled, ordered, nanocomposite silica thin film. The surfactant was chosen to provide a desired pore size between about 1 nanometer diameter and 50 nanometers diameter. Removal of the surfactant resulted in a mesoporous silica thin film on the substrate. Samples having a molecular weight below 1000, such as C.sub.60 and tryptophan, were adsorbed onto and into the mesoporous silica thin film sample holder and analyzed using laser desorption/ionization mass spectrometry.

  14. High purity silica reflecting heat shield development

    NASA Technical Reports Server (NTRS)

    Congdon, W.

    1974-01-01

    A reflecting heat shield composed of fused silica in which the scattering results from the refractive index mismatch between silica particles and the voids introduced during the fabrication process is developed. Major considerations and conclusions of the development are: the best material to use is Type A, which is capable of ultra-high-purity and which does not show the 0.243 micrometer absorption band; the reflection efficiency of fused silica is decreased at higher temperatures due to the bathochromic shift of the ultraviolet cut-off; for a given silica material, over the wavelength region and particle sizes tested, the monodisperse particle size configurations produce higher reflectances than continuous particle size configurations; and the smaller monodisperse particle size configurations give higher reflectance than the larger ones. A reflecting silica configuration that is an efficient reflector of shock layer radiation at high ablation temperatures is achieved by tailoring the matrix for optimum scattering and using an ultra-high-purity material.

  15. Chemically-bound xenon in fibrous silica.

    PubMed

    Kalinowski, Jaroslaw; Räsänen, Markku; Gerber, R Benny

    2014-06-21

    High-level quantum chemical calculations reported here predict the existence and remarkable stability, of chemically-bound xenon atoms in fibrous silica. The results may support the suggestion of Sanloup and coworkers that chemically-bound xenon and silica account for the problem of "missing xenon" (by a factor of 20!) from the atmospheres of Earth and Mars. So far, the host silica was assumed to be quartz, which is in contradiction with theory. The xenon-fibrous silica molecule is computed to be stable well beyond room temperature. The calculated Raman spectra of the species agree well with the main features of the experiments by Sanloup et al. The results predict computationally the existence of a new family of noble-gas containing materials. The fibrous silica species are finite molecules, their laboratory preparation should be feasible, and potential applications are possible. PMID:24807740

  16. Fluid diffusion in porous silica

    NASA Astrophysics Data System (ADS)

    McCann, Lowell I.

    Fluid motion in porous media has received a great deal of theoretical and experimental attention due to its importance in systems as diverse as ground water aquifers, catalytic processes, and size separation schemes. Often, the motion of interest is the random thermal motion of molecules in a fluid undergoing no net flow. This diffusive motion is particularly important when the size of the pores is nearly the same as the size of the molecules. In this study, fluid diffusion is measured in several varieties of porous silica whose pore structure is determined by the process by which it is made. The samples in this study have porosities (φ, the ratio of the pore volume to the total sample volume) that vary from 0.3 to 0.75 and average pore radii that range from approximately 15 to 120 A. Determining the effect of the pore structure on the diffusion of a liquid in a porous material is complicated by the chemical interactions between the diffusing molecules and the pore surface. In this study, ions in a hydrophilic fluid are used to block the adsorption of the diffusing dye molecules to the hydroxyl groups covering the silica surface. This technique is unlike typical surface treatments of silica in that it does not permanently alter the pore geometry. In this work, fluid diffusion is measured with a transient holographic grating technique where interfering laser beams create a periodic refractive index modulation in the fluid. The diffraction of a third laser off this grating is monitored to determine how quickly the grating relaxes, thereby determining the diffusion coefficient of the molecules in the fluid. Varying the grating periodicity controls the length scale of the diffusion measurement from 1.2 to 100 μm which is much larger than the average pore sizes of the samples. Therefore, over these large scales, we measure 'normal' diffusion, where the mean squared displacement of a diffusing particle varies linearly with time. In one particular type of porous silica

  17. Fire effects on silica fractionation

    NASA Astrophysics Data System (ADS)

    Unzué-Belmonte, Dácil; Schaller, Jörg; Vandevenne, Floor; Barao, Lúcia; Struyf, Eric; Meire, Patrick

    2015-04-01

    Fire events are expected to increase due to climate change, both in number and intensity Effects range from changes in soil biogeochemistry up to the whole ecosystem functioning and morphology. While N, P and C cycling have received quite some attention, little attention was paid to fire effects on the biogeochemical Si cycle and the consequences after a fire event. The Si cycle is a globally important biogeochemical cycle, with strong connections to other biogeochemical cycles, including C. Dissolved silica is taken up by plants to form protective structures called phytoliths, which become a part of the soil and contribute strongly to soil Si cycling upon litter burial. Different silica fractions are found in soils, with phytoliths among the most easily soluble, especially compared to silicate minerals. A whole set of secondary non-biogenic fractions exist, that also have a high reactivity (adsorbed Si, reactive secondary minerals…). Biogenic and other pedogenic secondary Si stocks form an important filter between weathering of mineral silicates and eventual transport of dissolved Si to rivers and the coastal zone. We used a new method to analyze the different reactive fractions of silica in the litter layer of 3 ecosystems after different fire treatments. Using a continuous extraction of Si and Al in 0.5M NaOH at 85°C, biogenic and non-biogenic alkaline reactive Si fractions can be separated based on their Si/Al ratios and their reactivity. We analyzed the silica fractionation after two burning treatments (no heating, 350°C and 550°C) from three types of litter (spruce forest, beech forest and Sphagnum peat). Reactive Si from litter of spruce and beech forest was purely biogenic, based on the observed Si/Al ratio. Beech litter (~2.2 % BSi) had two different biogenic silica pools, one reactive and one more refractory. Spruce litter (~1.5% BSi) showed only one fraction of biogenic Si. There was negligible biogenic Si present in the peat samples (<0.1%). While

  18. Modified Mesoporous Silica for Efficient Siloxane Capture.

    PubMed

    Jafari, Tahereh; Jiang, Ting; Zhong, Wei; Khakpash, Nasser; Deljoo, Bahareh; Aindow, Mark; Singh, Prabhakar; Suib, Steven L

    2016-03-15

    In this study, octamethylcyclotetrasiloxane (D4) was removed by using a novel modified solid adsorbent of mesoporous silica. The adsorbent was synthesized using inverse micelles with some modifications in the synthesis process (temperature of gelation) and in the post treatment conditions (calcination temperature and heating rate) with a concomitant improvement of D4 uptake. This is the first report on regulating the textural properties of the mesoporous silica material UCT-14 to develop an active silica adsorbent. These adjustments resulted in an increase of the silica surface area from 391 to 798 m(2)·g(-1), which leads to a high capacity (686 mg·g(-1)) of D4-capture for the silica synthesized at 80 °C, calcined at 450 °C with the heating rate of 100 °C·min(-1) (Si-Syn80). This adsorbent showed comparable adsorption performance with the widely used commercial silica gel under dry and humid condition. Recyclability tests on the commercial silica gel and mesoporous silica synthesized at 120 °C and calcined at 450 °C with a heating rate of 100 °C·min(-1) (called Si-Syn120 or Si-450 or Si-100 °C·min(-1)) indicated that the Si-Syn120 (capacity drop 10%) is more efficient than silica gel (capacity drop 15%) after three cycles. Although, the presence of moisture (25%) in the nitrogen gas stream led to capacity reduction in both Si-Syn120 and commercial silica gel, the modified UCT-14 shows slightly better resistance to humid condition. PMID:26890152

  19. The Impact of Rendered Protein Meal Oxidation Level on Shelf-Life, Sensory Characteristics, and Acceptability in Extruded Pet Food

    PubMed Central

    Chanadang, Sirichat; Koppel, Kadri; Aldrich, Greg

    2016-01-01

    Simple Summary Sensory analysis was used to determine the changes due to the storage time on extruded pet food prepared from two different rendered protein meals: (i) beef meat and bone meal (BMBM); (ii) chicken byproduct meal (CPBM). Extrusion is a process where feed is pressed through a die in order to create shapes and increase digestibility. Descriptive sensory analysis using a human panel found an increase in undesirable sensory attributes (e.g., oxidized oil, rancid) in extruded pet food over storage time, especially the one prepared from chicken by product meal without antioxidants. The small increase in oxidized and rancid aromas of BMBM samples did not affect pet owners’ acceptability of the products. CPBM samples without antioxidants showed a notable increase in oxidized and rancid aroma over storage time and, thus, affected product acceptability negatively. This finding indicated that human sensory analysis can be used as a tool to track the changes of pet food characteristics due to storage, as well as estimate the shelf-life of the products. Abstract Pet foods are expected to have a shelf-life for 12 months or more. Sensory analysis can be used to determine changes in products and to estimate products’ shelf-life. The objectives of this study were to (1) investigate how increasing levels of oxidation in rendered protein meals used to produce extruded pet food affected the sensory properties and (2) determine the effect of shelf-life on pet owners’ acceptability of extruded pet food diet formulated without the use of preservative. Pet food diets contained beef meat bone meal (BMBM) and chicken byproduct meal (CBPM) in which the oxidation was retarded with ethoxyquin, mixed tocopherols, or none at all, and then extruded into dry pet foods. These samples represented low, medium, and high oxidation levels, respectively. Samples were stored for 0, 3, 6, 9, and 12 months at ambient temperature. Each time point, samples were evaluated by six highly

  20. Encapsulation of silica nanoparticles by redox-initiated graft polymerization from the surface of silica nanoparticles.

    PubMed

    Wang, Huijun; Peng, Mao; Zheng, Jun; Li, Peng

    2008-10-01

    This study describes a facile and versatile method for preparing polymer-encapsulated silica particles by 'grafting from' polymerization initiated by a redox system comprising ceric ion (Ce(4+)) as an oxidant and an organic reductant immobilized on the surface of silica nanoparticles. The silica nanoparticles were firstly modified by 3-aminopropyltriethoxysilane, then reacted with poly(ethylene glycol) acrylate through the Michael addition reaction, so that hydroxyl-terminated poly(ethylene glycol) (PEG) were covalently attached onto the nanoparticle surface and worked as the reductant. Poly(methyl methacrylate) (PMMA), a common hydrophobic polymer, and poly(N-isopropylacrylamide) (PNIPAAm), a thermosensitive polymer, were successfully grafted onto the surface of silica nanoparticles by 'grafting from' polymerization initiated by the redox reaction of Ce(4+) with PEG on the silica surface in acid aqueous solutions. The polymer-encapsulated silica nanoparticles (referred to as silica@PMMA and silica@PNIPAAm, respectively) were characterized by infrared spectroscopy, thermogravimetric analysis, and transmission electron microscopy. On the contrary, graft polymerization did not occur on bare silica nanoparticles. In addition, during polymerization, sediments were observed for PMMA and for PNIPAAm at a polymerization temperature above its low critical solution temperature (LCST). But the silica@PNIPAAm particles obtained at a polymerization temperature below the LCST can suspend stably in water throughout the polymerization process. PMID:18684468

  1. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    SciTech Connect

    ME Petrichek

    2005-12-16

    a critical thickness (0.0005 in.). A diffusion barrier that exceeded this thickness would likely fail. The joint fabrication method must therefore mechanically bond the two materials causing little or no interdiffusion upon formation. Co-extrusion fits this description since it forms a mechanical joint between two materials by using heat and pressure. The two materials to be extruded are first assembled and sealed within a co-extrusion billet which is subsequently heated and then extruded through a die. For a production application, once the joint is formed, it is dejacketed to remove the outer canister. The remaining piece consists of two materials bonded together with a thin diffusion barrier. Therefore, the long-term stability of the joint is determined primarily by the kinetics of interdiffusion reaction between the two materials. An experimental design for co-extrusion of refractory metals and nickel-based superalloys was developed to evaluate this joining process and determine the long-term stability of the joints.

  2. Light-Induced Surface Patterning of Silica.

    PubMed

    Kang, Hong Suk; Lee, Seungwoo; Choi, Jaeho; Lee, Hongkyung; Park, Jung-Ki; Kim, Hee-Tak

    2015-10-27

    Manipulating the size and shape of silica precursor patterns using simple far-field light irradiation and transforming such reconfigured structures into inorganic silica patterns by pyrolytic conversion are demonstrated. The key concept of our work is the use of an azobenzene incorporated silica precursor (herein, we refer to this material as azo-silane composite) as ink in a micromolding process. The moving direction of azo-silane composite is parallel to light polarization direction; in addition, the amount of azo-silane composite movement can be precisely determined by controlling light irradiation time. By exploiting this peculiar phenomenon, azo-silane composite patterns produced using the micromolding technique are arbitrarily manipulated to obtain various structural features including high-resolution size or sophisticated shape. The photoreconfigured patterns formed with azo-silane composites are then converted into pure silica patterns through pyrolytic conversion. The pyrolytic converted silica patterns are uniformly formed over a large area, ensuring crack-free formation and providing high structural fidelity. Therefore, this optical manipulation technique, in conjunction with the pyrolytic conversion process, opens a promising route to the design of silica patterns with finely tuned structural features in terms of size and shape. This platform for designing silica structures has significant value in various nanotechnology fields including micro/nanofluidic channel for lab-on-a-chip devices, transparent superhydrophobic surfaces, and optoelectronic devices. PMID:26389813

  3. Metal-silica sol-gel materials

    NASA Technical Reports Server (NTRS)

    Stiegman, Albert E. (Inventor)

    2002-01-01

    The present invention relates to a single phase metal-silica sol-gel glass formed by the co-condensation of a transition metal with silicon atoms where the metal atoms are uniformly distributed within the sol-gel glass as individual metal centers. Any transition metal may be used in the sol-gel glasses. The present invention also relates to sensor materials where the sensor material is formed using the single phase metal-silica sol-gel glasses. The sensor materials may be in the form of a thin film or may be attached to an optical fiber. The present invention also relates to a method of sensing chemicals using the chemical sensors by monitoring the chromatic change of the metal-silica sol-gel glass when the chemical binds to the sensor. The present invention also relates to oxidation catalysts where a metal-silica sol-gel glass catalyzes the reaction. The present invention also relates to a method of performing oxidation reactions using the metal-silica sol-gel glasses. The present invention also relates to organopolymer metal-silica sol-gel composites where the pores of the metal-silica sol-gel glasses are filled with an organic polymer polymerized by the sol-gel glass.

  4. [Ruminal digestion and intestinal absorption of lupine proteins extruded in the lactating cow].

    PubMed

    Benchaar, C; Bayourthe, C; Moncoulon, R; Vernay, M

    1991-01-01

    Four lactating cows fitted with permanent ruminal, duodenal and ileal cannulae were used to study the effect of extrusion of whole lupin seeds at 195 degrees C (Lupinus albus cv Lublanc) on organic matter (OM) and nitrogen (N) degradation in the rumen and their flow to and absorption from the small intestine. Raw whole lupin seeds (RWLS) and extruded whole lupin seeds (EWLS) were fed in diets containing 15.5% crude protein and composed of 22.6% whole lupin seeds, 56.5% corn silage, 10.2% corn grain and 10.7% Italian ray-grass on a DM basis, supplemented with vitamins and minerals. Chromium ethylenediaminotetraacetic (Cr-EDTA) and ytterbium chloride (YbCl3) were used as liquid and particulate markers respectively, while purines and 15N ammonium sulfate were utilized as bacterial markers. Cows fed EWLS had a similar ruminal ammonia N and volatile fatty acid concentrations and efficiency of bacterial protein synthesis compared to those fed the RWLS diet. Total tract OM and N digestion were not affected by inclusion of EWLS instead of RWLS; the corresponding mean values were 70 and 71%. Apparent degradation of OM and N in the rumen were 44 and 64% for diets containing RWLS, and 40 and 39% for EWLS diets. Feeding diets including EWLS both increased non ammonia N and dietary N flow to the duodenum compared with diets containing RWLS (472 vs 357 g/d) and (263 vs 153 g/d) respectively. Absorption from the small intestine (g/d and % entering) of dietary N was higher for EWLS diets (146 vs 62 g/d; 34 vs 15%). The PDIA, PDIE and PDIN contents (g/kg of DM) of RWLS were 18, 94 and 245 respectively; the corresponding values after extrusion were 145, 220 and 220. PMID:1777057

  5. Effect of an extruded pea or rice diet on postprandial insulin and cardiovascular responses in dogs.

    PubMed

    Adolphe, J L; Drew, M D; Silver, T I; Fouhse, J; Childs, H; Weber, L P

    2015-08-01

    Peas are increasing in popularity as a source of carbohydrate, protein and fibre in extruded canine diets. The aim of this study was to test the health effects of two canine diets with identical macronutrient profiles, but containing either yellow field peas or white rice as the carbohydrate source on metabolism, cardiovascular outcomes and adiposity. First, the acute glycemic, insulinemic and cardiovascular responses to the pea- or rice-based diets were determined in normal weight beagles (n = 7 dogs). The glycemic index did not differ between the pea diet (56 ± 12) and rice diet (63 ± 9). Next, obese beagles (n = 9) were fed the yellow field pea diet or white rice diet ad libitum for 12 weeks in a crossover study. Adiposity (measured using computed tomography), metabolic (oral glucose tolerance test, plasma leptin, adiponectin, C-reactive protein) and cardiovascular assessments (echocardiography and blood pressure) were performed before and after each crossover study period. After 12 weeks on each diet, peak insulin (p = 0.05) and area under the curve (AUC) for insulin after a 10 g oral glucose tolerance test (p = 0.05) were lower with the pea than the rice diet. Diet did not show a significant effect on body weight, fat distribution, cardiovascular variables, adiponectin or leptin. In conclusion, a diet containing yellow field peas reduced the postprandial insulin response after glucose challenge in dogs despite continued obesity, indicating improved metabolic health. PMID:25475789

  6. Spheronization of solid lipid extrudates: A novel approach on controlling critical process parameters.

    PubMed

    Petrovick, Gustavo Freire; Pein, Miriam; Thommes, Markus; Breitkreutz, Jörg

    2015-05-01

    Solid lipids are non-toxic excipients, which are known to potentially enhance delivery and bioavailability of poorly water-soluble drugs and moreover to mask unpleasant tasting drugs. Multiple unit matrix dosage forms based on solid lipids, such as lipid pellets, can be obtained by solvent-free cold extrusion and spheronization. This method presents advantages in the processing of sensitive substances, such as low process temperatures, the absence of solvents and a drying step. However, the material temperature during the spheronization showed to be critical so far. The process leads to increased material temperatures, causing particle agglomeration and discontinuity of the spheronization. In the present study, extrudates of 0.5mm in diameter containing metformin hydrochloride, and either semisynthetic hard fat (Witocan® 42/44) or different ternary mixtures based on hard fat, glyceryl trimyristate, and glyceryl distearate, were spheronized. By applying common process parameters, particle agglomeration or material stickiness on equipment walls was observed in preliminary experiments after 2-6min, depending on the lipid composition. Therefore, an innovative instrumental setup to control the spheronization process was developed utilizing an infrared light source, which was positioned over the particle bed. The new approach enabled a spheronization process that reached the desired spheronization temperature after 2-3min and neither particle agglomeration nor material adherence occurred even after longer process times. The different formulations, even those based on high amount of solid lipids, were successfully spheronized over 15min, resulting in small diameter lipid pellets with smooth surface and aspect ratios below 1.3. PMID:25681745

  7. Twin Screw Extruders as Continuous Mixers for Thermal Processing: a Technical and Historical Perspective.

    PubMed

    Martin, Charlie

    2016-02-01

    Developed approximately 100 years ago for natural rubber/plastics applications, processes via twin screw extrusion (TSE) now generate some of the most cutting-edge drug delivery systems available. After 25 or so years of usage in pharmaceutical environments, it has become evident why TSE processing offers significant advantages as compared to other manufacturing techniques. The well-characterized nature of the TSE process lends itself to ease of scale-up and process optimization while also affording the benefits of continuous manufacturing. Interestingly, the evolution of twin screw extrusion for pharmaceutical products has followed a similar path as previously trodden by plastics processing pioneers. Almost every plastic has been processed at some stage in the manufacturing train on a twin screw extruder, which is utilized to mix materials together to impart desired properties into a final part. The evolution of processing via TSEs since the early/mid 1900s is recounted for plastics and also for pharmaceuticals from the late 1980s until today. The similarities are apparent. The basic theory and development of continuous mixing via corotating and counterrotating TSEs for plastics and drug is also described. The similarities between plastics and pharmaceutical applications are striking. The superior mixing characteristics inherent with a TSE have allowed this device to dominate other continuous mixers and spurred intensive development efforts and experimentation that spawned highly engineered formulations for the commodity and high-tech plastic products we use every day. Today, twin screw extrusion is a battle hardened, well-proven, manufacturing process that has been validated in 24-h/day industrial settings. The same thing is happening today with new extrusion technologies being applied to advanced drug delivery systems to facilitate commodity, targeted, and alternative delivery systems. It seems that the "extrusion evolution" will continue for wide

  8. Mechanical Behavior and Microstructural Analysis of Extruded AZ31B Magnesium Alloy Processed by Backward Extrusion

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.; Grünheid, Thomas

    2016-07-01

    This study investigates the mechanical behavior of an extruded AZ31B magnesium alloy profile at various strain rates from 0.001 to 375/s. The electron backscatter diffraction analysis revealed that the profile has \\{ { 0 0 0 1} \\}< 1 0overline{1} 0 rangle and \\{ {1 0overline{1} 0 }\\}< { 1 1overline{2} 0}rangle textures. Due to the textures, the profile exhibits pronounced anisotropy in mechanical properties. In the extrusion direction (ED), the profile shows the highest yield strength (YS) but the lowest total elongation at fracture (TE) due to a hard activation of non-basal slip and \\{ { 1 0overline{1} 1} \\}< { 1 0overline{1} overline{2} } rangle twinning; in the diagonal direction (DD), it shows the lowest ultimate tensile strength (UTS) but the highest TE due to an easy activation of basal slip; in the transverse direction (TD), it shows the lowest YS due to an easy activation of \\{ {10overline{1} 2} \\}< {10overline{1} overline{1} } rangle twinning. Moreover, the number of twins increases with the increasing strain rate. This indicates that deformation twinning becomes prevalent to accommodate high-rate deformation. Due to the different deformation mechanisms, the profile exhibits an orientation-dependent effect of strain rate on the mechanical properties. A positive effect of strain rate on the YS and UTS was found in the ED, while the effect of strain rate on the YS is negligible in the DD and TD. The TE in the ED, DD, and TD decreases in general as the strain rate increases. Fractographic analysis under a scanning electron microscope revealed that the fracture is a mixed mode of ductile and brittle fracture, and the magnesium oxide inclusions could be the origins of the fracture.

  9. Mechanical Behavior and Microstructural Analysis of Extruded AZ31B Magnesium Alloy Processed by Backward Extrusion

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.; Grünheid, Thomas

    2016-05-01

    This study investigates the mechanical behavior of an extruded AZ31B magnesium alloy profile at various strain rates from 0.001 to 375/s. The electron backscatter diffraction analysis revealed that the profile has { { 0 0 0 1} }< 1 0overline{1} 0 rangle and { {1 0overline{1} 0 }}< { 1 1overline{2} 0}rangle textures. Due to the textures, the profile exhibits pronounced anisotropy in mechanical properties. In the extrusion direction (ED), the profile shows the highest yield strength (YS) but the lowest total elongation at fracture (TE) due to a hard activation of non-basal slip and { { 1 0overline{1} 1} }< { 1 0overline{1} overline{2} } rangle twinning; in the diagonal direction (DD), it shows the lowest ultimate tensile strength (UTS) but the highest TE due to an easy activation of basal slip; in the transverse direction (TD), it shows the lowest YS due to an easy activation of { {10overline{1} 2} }< {10overline{1} overline{1} } rangle twinning. Moreover, the number of twins increases with the increasing strain rate. This indicates that deformation twinning becomes prevalent to accommodate high-rate deformation. Due to the different deformation mechanisms, the profile exhibits an orientation-dependent effect of strain rate on the mechanical properties. A positive effect of strain rate on the YS and UTS was found in the ED, while the effect of strain rate on the YS is negligible in the DD and TD. The TE in the ED, DD, and TD decreases in general as the strain rate increases. Fractographic analysis under a scanning electron microscope revealed that the fracture is a mixed mode of ductile and brittle fracture, and the magnesium oxide inclusions could be the origins of the fracture.

  10. Design, development and performance evaluation of chapati press cum vermicelli extruder.

    PubMed

    Gurushree, M N; Nandini, C R; Pratheeksha, K; Prabhasankar, P; Hosamane, Gangadharappa Gundabhakthara

    2011-04-01

    Portable and manually operated chapati press cum vermicelli extruder device was designed and fabricated for the preparation of chapatis and vermicelli. Sensory evaluation overall quality scores of 50.15 and 48.4 for pressed chapatis and rolled chapatis respectively showed that quality of chapatis was not adversely affected as a result of mechanical pressing. The difference in chapati making time by manual rolling and machine pressing was 17 s per chapati and was statistically significant (p < 0.05). Combined machine produced more numbers of chapatis as machine press time per chapati was 12 s compared to 29 s of manual sheeting time. The observed variation in 1.5 mm thickness and 173.8 mm diameter from chapati to chapati was of the order of ± 0.1 mm and 1.93 mm respectively. Pressed chapati repeatability results indicated that there was no significant difference in diameters of the samples. Appearance quality characteristics scores of 8 and 7 for 2 mm and 3 mm diameter vermicelli respectively indicated smooth and uniform surface characteristics. Sensory evaluation of the cooked vermicelli indicated no significant difference (p > 0.05) between 2 mm and 3 mm diameter vermicelli. Cooked weight (72.8 g) and water absorption (191.2%) of 2 mm diameter vermicelli was more compared to 3 mm diameter vermicelli (51.75 g, 107%). This machine can also be used as a laboratory model as products of consistent thickness and diameter were obtained. PMID:23572737

  11. Crystalline silica: risks and policy.

    PubMed Central

    Hardy, T S; Weill, H

    1995-01-01

    Since the International Agency for Research on Cancer labeled crystalline silica a probable carcinogen in 1988, government regulations have required sand and other products to contain warning labels and researchers have attempted to quantitatively assess low-exposure risks. The uncertainties are unlikely to diminish any time soon, and little value exists in calculating such risks, as low exposures to this ubiquitous mineral are commonplace in both urban and rural areas due to many uncontrollable activities. What is certain is that regulatory resources targeted at continuing high-level occupational exposures would be much more likely to have beneficial public health consequences than continued attempts to assess low-exposure risks quantitatively. Images p152-a PMID:7737062

  12. Synthesis of silica coated zinc oxide–poly(ethylene-co-acrylic acid) matrix and its UV shielding evaluation

    SciTech Connect

    Ramasamy, Mohankandhasamy; Kim, Yu Jun; Gao, Haiyan; Yi, Dong Kee; An, Jeong Ho

    2014-03-01

    Graphical abstract: - Highlights: • Well layer thickness controlled silica shell was made on ZnO nanoparticles. • PEAA, an interfacial agent is used to make nanocomposite–polymer matrix by twin-screw extruder. • Si-ZnO/PEAA matrix is highly stable and UV protective as compared to ZnO/PEAA matrix. • Nanoparticle embedded polymer matrix is suggested to make UV shielding fabrics with Nylon4. - Abstract: Silica coated zinc oxide nanoparticles (Si-ZnO NPs) (7 nm thick) were synthesized successfully and melt blended with poly(ethylene-co-acrylic acid) (PEAA resin) to improving ultraviolet (UV) shielding of zinc oxide nanoparticles (ZnO NPs). The photostability of both the ZnO NPs and Si-ZnO NPs were analyzed by the difference in photoluminescence (PL) and by methylene blue (MB) degradation. Photo-degradation studies confirmed that Si-ZnO NPs are highly photostable compared to ZnO NPs. The melt blended matrices were characterized by field emission scanning electron microscopy interfaced with energy dispersive X-ray spectroscopy (FE-SEM-EDX). The UV shielding property was analyzed from the transmittance spectra of UV–visible (UV–vis) spectroscopy. The results confirmed fine dispersion of thick Si-ZnO NPs in the entire resin matrix. Moreover, the Si-ZnO/PEAA showed about 97% UV shielding properties than the ZnO/PEAA.

  13. Nonporous Silica Nanoparticles for Nanomedicine Application

    PubMed Central

    Tang, Li; Cheng, Jianjun

    2013-01-01

    Summary Nanomedicine, the use of nanotechnology for biomedical applications, has potential to change the landscape of the diagnosis and therapy of many diseases. In the past several decades, the advancement in nanotechnology and material science has resulted in a large number of organic and inorganic nanomedicine platforms. Silica nanoparticles (NPs), which exhibit many unique properties, offer a promising drug delivery platform to realize the potential of nanomedicine. Mesoporous silica NPs have been extensively reviewed previously. Here we review the current state of the development and application of nonporous silica NPs for drug delivery and molecular imaging. PMID:23997809

  14. Inverse melting in stressed fused silica

    NASA Astrophysics Data System (ADS)

    Bouchut, Philippe

    2012-12-01

    The emissive properties of proton implanted fused silica surfaces have been studied by laser beam annealing. When submitted to a high thermal step from a focused CO2 laser, an intense near infra-red thermoluminescence peak rises at a heating rate threshold. The in plane tensile stress relaxes and silica melts. We show that in the irreversible inverse melting of stressed fused silica, the protons exo-diffuse through internal modes coupling. The heat and mass transfer is one entropy flux whose dynamics are regulated by the mass transport. Inverse melting is the thermodynamic process that initiates the glass transition when heating.

  15. Silica burp in the Eocene ocean

    NASA Astrophysics Data System (ADS)

    McGowran, Brian

    1989-09-01

    The Eocene was a time of greatly increased silica accumulation in the ocean, and the peak was in the early middle Eocene at about 50 Ma. The responsible geohistorical configuration included the following elements: extensive volcanism about 4 m.y. earlier, as part of the Chron 24 plate reorganization; early Eocene warming, with deep weathering to high latitudes and accumulation of the released silica in a sluggish ocean; and sharp cooling in the earliest middle Eocene, stimulating oceanic upwelling and biosilicification. It is possible, on the evidence of carbon and oxygen isotopic patterns, that the trigger for the exhalation of silica was a reverse greenhouse effect.

  16. Fused Silica and Other Transparent Window Materials

    NASA Technical Reports Server (NTRS)

    Salem, Jon

    2016-01-01

    Several transparent ceramics, such as spinel and AlONs are now being produced in sufficient large areas to be used in space craft window applications. The work horse transparent material for space missions from Apollo to the International Space Station has been fused silica due in part to its low coefficient of expansion and optical quality. Despite its successful use, fused silica exhibits anomalies in its crack growth behavior, depending on environmental preconditioning and surface damage. This presentation will compare recent optical ceramics to fused silica and discuss sources of variation in slow crack growth behavior.

  17. Fluorine-Based DRIE of Fused Silica

    NASA Technical Reports Server (NTRS)

    Yee, Karl; Shcheglov, Kirill; Li, Jian; Choi, Daniel

    2007-01-01

    A process of deep reactive-ion etching (DRIE) using a fluorine-based gas mixture enhanced by induction-coupled plasma (ICP) has been demonstrated to be effective in forming high-aspect-ratio three-dimensional patterns in fused silica. The patterns are defined in part by an etch mask in the form of a thick, high-quality aluminum film. The process was developed to satisfy a need to fabricate high-aspect-ratio fused-silica resonators for vibratory microgyroscopes, and could be used to satisfy similar requirements for fabricating other fused-silica components.

  18. Preparing mesoporous carbon and silica with rosin-silica composite gel.

    PubMed

    Liu, Haidi; Du, Shangfeng; Chen, Yunfa

    2009-02-01

    Mesoporous carbon and mesoporous silica were prepared respectively with a same rosin-silica nanocomposite gel which was synthesized by cogelating tetra-ethyl-oxy-silane (silica source) and rosin (carbon source). Carbonizing the gel in nitrogen and then etching away silica with alkaline solution, mesoporous carbon with specific surface area larger than 800 m2/g was obtained. If calcining the gel at high temperature in air for given time, porous silica with surface area higher than 700 m2/g was done. BET measurement was employed to investigate the pore distribution and surface area of the samples. Most of the pores in both the porous carbon and porous silica were mesoscale, which makes the materials potential in enzyme supports for bio-catalyzed reaction or adsorbents for contaminants with large molecular size. PMID:19441395

  19. Self-Assembled Silica Nanostructures: Simultaneous Discrimination of Handedness, Pitch and Diameter of Helical Silica Nanotubes.

    PubMed

    Oh, C Y; Kim, D Y; Jin, S M; Kim, T K; Kim, J P; Jeong, E D; Hyun, M H; Sim, E K; Lee, Y C; Jin, J S

    2016-02-01

    The left- and right-handed helical silica nanostructures were obtained with the aid of organic templates, the formation of the nanostructures might follow a co-operation self-assembly mechanism. The chirality of the organogel self-assemblies was successfully transcribed in to the silica. The helical pitch and pore size of the silica nanotubes sensitively depended on the optical purity of the neutral gelator in the reaction mixtures. PMID:27433714

  20. Fungus-mediated biotransformation of amorphous silica in rice husk to nanocrystalline silica.

    PubMed

    Bansal, Vipul; Ahmad, Absar; Sastry, Murali

    2006-11-01

    Rice husk is a cheap agro-based waste material, which harbors a substantial amount of silica in the form of amorphous hydrated silica grains. However, there have been no attempts at harnessing the enormous amount of amorphous silica present in rice husk and its room-temperature biotransformation into crystalline silica nanoparticles. In this study, we address this issue and describe how naturally deposited amorphous biosilica in rice husk can be bioleached and simultaneously biotransformed into high value crystalline silica nanoparticles. We show here that the fungus Fusarium oxysporum rapidly biotransforms the naturally occurring amorphous plant biosilica into crystalline silica and leach out silica extracellularly at room temperature in the form of 2-6 nm quasi-spherical, highly crystalline silica nanoparticles capped by stabilizing proteins; that the nanoparticles are released into solution is an advantage of this process with significant application and commercial potential. Calcination of the silica nanoparticles leads to loss of occluded protein and to an apparently porous structure often of cubic morphology. The room-temperature synthesis of oxide nanomaterials using microorganisms starting from potential cheap agro-industrial waste materials is an exciting possibility and could lead to an energy-conserving and economically viable green approach toward the large-scale synthesis of oxide nanomaterials. PMID:17061888

  1. Nanoparticle-doped radioluminescent silica optical fibers

    NASA Astrophysics Data System (ADS)

    Mrazek, J.; Nikl, M.; Kasik, I.; Podrazky, O.; Aubrecht, J.; Beitlerova, A.

    2014-05-01

    This contribution deals with the preparation and characterization of the silica optical fibers doped by nanocrystalline zinc silicate. The sol-gel approach was employed to prepare colloidal solution of zinc silicate precursors. Prepared sol was thermally treated to form nanocrystalline zinc silicate disperzed inside amorphous silica matrix or soaked inside the porous silica frit deposed inside the silica substrate tube which was collapsed into preform and drawn into optical fiber. Single mode optical fiber with the core diameter 15 μm and outer diamer 125 μm was prepared. Optical and waveguiding properties of the fiber were analyzed. Concentration of the zinc silicate in the fiber was 0.93 at. %. Radioluminescence properties of nanocrystalline zinc silicate powder and of the prepared optical fiber were investigated. The nanoparticle doped samples appear a emission maximum at 390 nm.

  2. Procedure to prepare transparent silica gels

    NASA Technical Reports Server (NTRS)

    Barber, Patrick G. (Inventor); Simpson, Norman R. (Inventor)

    1987-01-01

    This invention relates to the production of silica gels and in particular to a process for the preparation of silica gels which can be used as a crystal growth medium that simulates the convectionless environment of space to produce structurally perfect crystals. Modern utilizations of substances in electronics, such as radio transmitters and high frequency microphones, often require single crystals with controlled purity and structural perfection. The near convectionless environment of silica gel suppresses nucleation, thereby reducing the competitive nature of crystal growth. This competition limits the size and perfection of the crystal; and it is obviously desirable to suppress nucleation until, ideally, only one crystal grows in a predetermined location. A silica gel is not a completely convectionless environment like outer space, but is the closest known environment to that of outer space that can be created on Earth.

  3. Silica precipitation with synthetic silaffin peptides.

    PubMed

    Wieneke, Ralph; Bernecker, Anja; Riedel, Radostan; Sumper, Manfred; Steinem, Claudia; Geyer, Armin

    2011-08-01

    Silaffins are highly charged proteins which are one of the major contributing compounds that are thought to be responsible for the formation of the hierarchically structured silica-based cell walls of diatoms. Here we describe the synthesis of an oligo-propyleneamine substituted lysine derivative and its incorporation into the KXXK peptide motif occurring repeatedly in silaffins. N(ε)-alkylation of lysine was achieved by a Mitsunobu reaction to obtain a protected lysine derivative which is convenient for solid phase peptide synthesis. Quantitative silica precipitation experiments together with structural information about the precipitated silica structures gained by scanning electron microscopy revealed a dependence of the amount and form of the silica precipitates on the peptide structure. PMID:21674108

  4. Silica Transport and Cementation in Quartz Aggregates

    NASA Astrophysics Data System (ADS)

    Pebble, C.; Farver, J.; Onasch, C.; Winslow, D.

    2008-12-01

    Silica transport and cementation in quartz aggregates have been experimentally investigated. Starting materials include a natural quartz arenite (Pocono sandstone), sized clasts of synthetic quartz, and sized grains of disaggregated natural sandstones. Experimental charges consisted of amorphous silica powder (~25 mg), AlCl3 powder (~3 mg), 25 wt% NaCl brine solution (~20 mg), and the starting material (~150 mg). The charges were weld-sealed in gold capsules and run in cold-seal pressure vessels at 300°C to 600°C at 150 MPa confining pressure for up to 4 weeks. Detailed calibrations of the furnaces indicate the maximum temperature variation across the length of the sample charges (3-7mm) was <5°C, and typically <3°C. After the experiments, samples were vacuum impregnated with epoxy containing a blue dye and sawn in half along the long axis of the sample charge. The nature and amount of silica transport and cementation in the samples was determined by a combination of Cathodoluminescence (CL), Light Microscopy (LM), and Scanning Electron Microscopy (SEM). Photomosaics of the samples were collected and the amount of cement, porosity, and average grain sizes were determined by point-counting. The cement was easily recognized from the quartz grains by the difference in luminescence. The experiments indicate that the presence of amorphous silica results in rapid silica cementation in quartz aggregates (e.g., up to 12% cement by volume in 4 weeks at 450°C). The amount of cementation is a function of substrate type, time, temperature, and ionic strength of the brine. The rate of silica transport through the length of the experimental charge appears to be limited by the silica solubility and its rapid depletion by cementation. Although most of the cement was derived from the amorphous silica, evidence for local dissolution-precipitation was observed. The experiments demonstrate that the mobility of silica, and consequent precipitation of cement, does not require a

  5. Feasibility of Continuous Frying System to Improve the Quality Indices of Palm Olein for the Production of Extruded Product.

    PubMed

    Ahmad Tarmizi, Azmil Haizam; Ahmad, Karimah

    2015-01-01

    Comparative frying studies on the processing of extruded product were conducted under intermittent and continuous frying conditions using two separate frying systems, i.e batch and pilot scale continuous fryers, respectively. Thermal resistance of palm olein were assessed for a total of 5 days of frying operation at 155°C - the unconventional frying temperature gave the product moisture content of 3% after intermittent and continuous frying for 2.5 min and 2 min, respectively. The formation of free fatty acid in palm olein in the case of intermittent frying was more than 2-fold higher compared to its counterpart (0.66%). Smoke point inversely evolved with oil acidity: the value dropped progressively from 215 to 177°C and from 219 to 188°C when extruded product was intermittently and continuously fried, respectively. In the light of induction period, repeated frying exhibited a gradual decrease in the value after 5 days of frying (12.2 h). Interestingly, continuous frying gave somewhat similar induction period, as demonstrated by fresh palm olein, across frying time. Frying at lower temperature, to some extent, provides opportunity for palm olein to retain 74% of its initial vitamin E during continuous frying. This benefit, however, is somehow denied when extruded product was processed under intermittent frying conditions--only 27% of vitamin E was remained at the end of frying session. Regardless of frying protocols, transient in polar compounds was minimal and hence comparable. The colour in the case of continuous frying appeared to be darker due to higher degree of oil utilisation for frying. The data obtained will provide useful information for food processors on how palm olein behaves when frying is undertaken under different frying protocols. PMID:26582153

  6. The Impact of Rendered Protein Meal Oxidation Level on Shelf-Life, Sensory Characteristics, and Acceptability in Extruded Pet Food.

    PubMed

    Chanadang, Sirichat; Koppel, Kadri; Aldrich, Greg

    2016-01-01

    Pet foods are expected to have a shelf-life for 12 months or more. Sensory analysis can be used to determine changes in products and to estimate products' shelf-life. The objectives of this study were to (1) investigate how increasing levels of oxidation in rendered protein meals used to produce extruded pet food affected the sensory properties and (2) determine the effect of shelf-life on pet owners' acceptability of extruded pet food diet formulated without the use of preservative. Pet food diets contained beef meat bone meal (BMBM) and chicken byproduct meal (CBPM) in which the oxidation was retarded with ethoxyquin, mixed tocopherols, or none at all, and then extruded into dry pet foods. These samples represented low, medium, and high oxidation levels, respectively. Samples were stored for 0, 3, 6, 9, and 12 months at ambient temperature. Each time point, samples were evaluated by six highly trained descriptive panelists for sensory attributes related to oxidation. Samples without preservatives were chosen for the acceptability test, since the differences in sensory characteristics over storage time were more distinguishable in those samples. Pet owners evaluated samples for aroma, appearance and overall liking. Descriptive sensory analysis detected significant changes in oxidized-related sensory characteristics over storage time. However, the differences for CBPM samples were more pronounced and directional. The consumer study showed no differences in pet owners' acceptability for BMBM samples. However, the noticeable increase in aroma characteristics (rancid aroma 0.33-4.21) in CBPM samples over storage time did have a negative effect on consumer's liking (overall liking 5.52-4.95). PMID:27483326

  7. Growth and Nutrient Utilization in Kids Fed Expander-extruded Complete Feed Pellets Containing Red Gram (Cajanus cajan) Straw

    PubMed Central

    Reddy, P. B.; Reddy, T. J.; Reddy, Y. R.

    2012-01-01

    A growth and digestibility study was conducted using Osmanabadi goat male kids by feeding complete diets in the form of mash or expander extruded pellets containing different levels of red gram (Cajanus cajan) straw (RGS). Two iso-nitrogenous complete diets were prepared by incorporating RGS at 35% and 50% levels. Half the quantity of each complete mash feed was then converted into pellets through expander extruder processing. Thirty two kids of 4 to 5 months age were divided into four groups of eight each and were fed for 150 d with four experimental diets (T1: mash with 35% RGS, T2: mash with 50% RGS, T3: pellets with 35% RGS and T4: pellets with 50% RGS). Pelleting of complete diets significantly (p<0.001) increased the voluntary feed intake (671.45 vs 426.28 g/d) at both levels of RGS in the feeds. Average daily gain (ADG, g/d) also increased significantly (p<0.001) from 48.79 in kids fed mash diet to 71.29 in those fed with pelleted diets. Feed conversion efficiency (dry matter (DM) intake: weight gain) was comparable among all the treatment groups. Digestibility of nutrients was not affected by pelleting of the feeds whereas, increasing the level of inclusion of RGS in feeds from 35% to 50% decreased (p<0.05) the digestibility of DM and crude protein (CP) resulting in lower (p<0.001) metabolizable energy (ME) content (MJ/kg DM) in feeds with 50% RGS (7.93 vs 8.75). Daily intake (MJ/kg BW−0.75) of ME decreased (p<0.05) in feeds containing 50% RGS while pelleting of feeds increased (p<0.05) the intake of DM, CP, digestible crude protein (DCP) and ME. It is inferred that expander extruder pelleting can efficiently utilize RGS up to 50% level in complete diets for growing goat kids. PMID:25049537

  8. Development of an extruder-feeder biomass direct liquefaction process. Volume 2, Parts 4--8: Final report

    SciTech Connect

    White, D.H.; Wolf, D.

    1991-10-01

    As an abundant, renewable, domestic energy resource, biomass could help the United States reduce its dependence on imported oil. Biomass is the only renewable energy technology capable of addressing the national need for liquid transportation fuels. Thus, there is an incentive to develop economic conversion processes for converting biomass, including wood, into liquid fuels. Through research sponsored by the US DOE`s Biomass Thermochemical Conversion Program, the University of Arizona has developed a unique biomass direct liquefaction system. The system features a modified single-screw extruder capable of pumping solid slurries containing as high as 60 wt% wood flour in wood oil derived vacuum bottoms at pressures up to 3000 psi. The extruder-feeder has been integrated with a unique reactor by the University to form a system which offers potential for improving high pressure biomass direct liquefaction technology. The extruder-feeder acts simultaneously as both a feed preheater and a pumping device for injecting wood slurries into a high pressure reactor in the biomass liquefaction process. An experimental facility was constructed and following shakedown operations, wood crude oil was produced by mid-1985. By July 1988, a total of 57 experimental continuous biomass liquefaction runs were made using White Birch wood feedstock. Good operability was achieved at slurry feed rates up to 30 lb/hr, reactor pressures from 800 to 3000 psi and temperatures from 350{degree}C to 430{degree}C under conditions covering a range of carbon monoxide feed rates and sodium carbonate catalyst addition. Crude wood oils containing as little as 6--10 wt% residual oxygen were produced. 38 refs., 82 figs., 26 tabs.

  9. Silica Aerogel Captures Cosmic Dust Intact

    NASA Technical Reports Server (NTRS)

    Tsou, P.

    1994-01-01

    The mesostructure of silica aerogel resembles stings of grapes, ranging in size from 10 to 100 angstrom. This fine mesostructure transmits nearly 90 percent of incident light in the visible, while providing sufficiently gentle dissipation of the kinetric energy of hypervelocity cosmic dust particles to permit their intact capture. We introduced silica aerogel in 1987 as capture medium to take advantage of its low density, fine mesostruicture and most importantly, its transparency, allowing optical location of captured micron sized particles.

  10. Optical shock waves in silica aerogel.

    PubMed

    Gentilini, S; Ghajeri, F; Ghofraniha, N; Di Falco, A; Conti, C

    2014-01-27

    Silica aerogels are materials well suited for high power nonlinear optical applications. In such regime, the non-trivial thermal properties may give rise to the generation of optical shock waves, which are also affected by the structural disorder due to the porous solid-state gel. Here we report on an experimental investigation in terms of beam waist and input power, and identify various regimes of the generation of wave-breaking phenomena in silica aerogels. PMID:24515173

  11. OCCUPATIONAL SILICA EXPOSURE AND CHRONIC KIDNEY DISEASE

    PubMed Central

    Vupputuri, Suma; Parks, Christine G.; Nylander-French, Leena A.; Owen-Smith, Ashli; Hogan, Susan L.; Sandler, Dale P.

    2012-01-01

    Introduction Occupational exposure to silica may be associated with chronic kidney disease (CKD). Most studies have been conducted in occupational cohorts with high levels of exposure but small numbers of cases. We analyzed data from a population-based case-control study of occupational silica exposure and CKD. Methods Cases were hospital patients with newly diagnosed CKD and community controls were selected using random digit dialing and frequency matched by age, gender, race and proximity to the hospital. Silica exposure estimates were assigned by industrial hygiene review of lifetime job history data and weighted for certainty and intensity. Conditional logistic regression was used to estimate the odds ratios (ORs) for CKD conditioned on demographic, lifestyle and clinical variables. Results The mean age of participants was 62 years (range, 30-83 years), 56% were male and 54% were white. Any silica exposure (compared to none) was associated with a 40% increased risk of CKD (OR=1.40, 95% confidence interval [CI]: 1.04, 1.89) in a multivariable adjusted model. The mean cumulative duration of silica exposure was significantly higher in exposed cases than in exposed controls (33.4 vs. 24.8 years, respectively). Overall, compared to non-exposed participants, the ORs (95% CI) for those below and above the median duration of silica exposure were 1.20 (95% CI: 0.77, 1.86) and 1.76 (95% CI: 1.14, 2.71), respectively. Conclusions We found a positive relationship between occupational silica exposure and CKD. A dose-response trend of increasing CKD risk with increasing duration of silica exposure was observed and was particularly strong among non-whites. PMID:22032652

  12. Quantitative evaluation of apically extruded debris during root canal instrumentation with ProTaper Universal, ProTaper Next, WaveOne, and self-adjusting file systems

    PubMed Central

    Ozsu, Damla; Karatas, Ertugrul; Arslan, Hakan; Topcu, Meltem C.

    2014-01-01

    Objectives: The aim of this study was to compare the amount of apically extruded debris during preparation with ProTaper Universal (Dentsply Maillefer, Ballaigues, Switzerland), ProTaper Next (Dentsply Maillefer), a reciprocating single-file (WaveOne; VDW GmbH, Munich, Germany), and a self-adjusting file (SAF; ReDent Nova, Ra’anna, Israel). Materials and Methods: Fifty-six intact mandibular premolar teeth were randomly assigned to four groups. The root canals were prepared according to the manufacturers’ instructions using the ProTaper Universal, ProTaper Next, WaveOne, and SAF. Apically extruded debris was collected in preweighted Eppendorf tubes during instrumentation. The net weight of the apically extruded debris was determined by subtracting the preweights and postweights of the tubes. The data were statistically analyzed using the one-way analysis of variance and the least significant difference tests at a significance level of P < 0.05. Results: A measurable amount of debris was apically extruded in all groups, and the amounts of debris extrusion in the groups were statistically significant (P < 0.001). The ProTaper Next and WaveOne groups resulted in less debris extrusion than the ProTaper Universal group (P < 0.05), and the SAF group resulted in the least debris extrusion. Conclusions: Within the limitations of the present study, it can be concluded that all systems extruded debris beyond the apical foramen. PMID:25512732

  13. Study of new FNAL-NICADD extruded scintillator as active media of large EMCal of ALICE at LHC

    SciTech Connect

    Oleg A. Grachov et al.

    2004-05-04

    The current conceptual design of proposed Large EMCal of ALICE at LHC is based largely on the scintillating mega-tile/fiber technology implemented in CDF Endplug upgrade project and in both barrel and endcap electromagnetic calorimeters of the STAR. The cost of scintillating material leads us to the choice of extruded polystyrene based scintillator, which is available in new FNAL-NICADD facility. Result of optical measurements, such as light yield and light yield variation, show that it is possible to use this material as active media of Large EMCal of ALICE at LHC.

  14. Mechanical responses, texture evolution, and yield loci of extruded AZ31 magnesium alloy under various loading conditions: Experiment and modeling

    NASA Astrophysics Data System (ADS)

    Kabirian, Farhoud

    Mechanical responses and texture evolution of extruded AZ31 Mg are measured under uniaxial (tension-compression) and multiaxial (free-end torsion) loadings. Compression loading is carried out in three different directions at temperature and strain rate ranges of 77-423 K and 10-4 -3000 s -1, respectively. Texture evolution at different intermediate strains reveals that crystal reorientation is exhausted at smaller strains with increase in strain rate while increase in temperature retards twinning. In addition to the well-known tension-compression yield asymmetry, a strong anisotropy in strain hardening response is observed. Strain hardening during the compression experiment is intensified with decreasing and increasing temperature and strain rate, respectively. This complex behavior is explained through understanding the roles of deformation mechanisms using the Visco-Plastic Self Consistent (VPSC) model. In order to calibrate the VPSC model's constants as accurate as possible, a vast number of mechanical responses including stress-strain curves in tension, compression in three directions, and free-end torsion, texture evolution at different strains, lateral strains of compression samples, twin volume fraction, and axial strain during the torsion experiment. Modeling results show that depending on the number of measurements used for calibration, roles of different mechanisms in plastic deformation change significantly. In addition, a precise definition of yield is established for the extruded AZ31magnesium alloy after it is subjected to different loading conditions (uniaxial to multiaxial) at four different plastic strains. The yield response is measured in ?-? space. Several yield criteria are studied to predict yield response of extruded AZ31. This study proposes an asymmetrical fourth-order polynomial yield function. Material constants in this model can be directly calculated using mechanical measurements. Convexity of the proposed model is discussed, and

  15. Grazers: biocatalysts of terrestrial silica cycling

    PubMed Central

    Vandevenne, Floor Ina; Barão, Ana Lúcia; Schoelynck, Jonas; Smis, Adriaan; Ryken, Nick; Van Damme, Stefan; Meire, Patrick; Struyf, Eric

    2013-01-01

    Silica is well known for its role as inducible defence mechanism countering herbivore attack, mainly through precipitation of opaline, biogenic silica (BSi) bodies (phytoliths) in plant epidermal tissues. Even though grazing strongly interacts with other element cycles, its impact on terrestrial silica cycling has never been thoroughly considered. Here, BSi content of ingested grass, hay and faeces of large herbivores was quantified by performing multiple chemical extraction procedures for BSi, allowing the assessment of chemical reactivity. Dissolution experiments with grass and faeces were carried out to measure direct availability of BSi for dissolution. Average BSi and readily soluble silica numbers were higher in faeces as compared with grass or hay, and differences between herbivores could be related to distinct digestive strategies. Reactivity and dissolvability of BSi increases after digestion, mainly due to degradation of organic matrices, resulting in higher silica turnover rates and mobilization potential from terrestrial to aquatic ecosystems in non-grazed versus grazed pasture systems (2 versus 20 kg Si ha−1 y−1). Our results suggest a crucial yet currently unexplored role of herbivores in determining silica export from land to ocean, where its availability is linked to eutrophication events and carbon sequestration through C–Si diatom interactions. PMID:24107532

  16. Grazers: biocatalysts of terrestrial silica cycling.

    PubMed

    Vandevenne, Floor Ina; Barão, Ana Lúcia; Schoelynck, Jonas; Smis, Adriaan; Ryken, Nick; Van Damme, Stefan; Meire, Patrick; Struyf, Eric

    2013-12-01

    Silica is well known for its role as inducible defence mechanism countering herbivore attack, mainly through precipitation of opaline, biogenic silica (BSi) bodies (phytoliths) in plant epidermal tissues. Even though grazing strongly interacts with other element cycles, its impact on terrestrial silica cycling has never been thoroughly considered. Here, BSi content of ingested grass, hay and faeces of large herbivores was quantified by performing multiple chemical extraction procedures for BSi, allowing the assessment of chemical reactivity. Dissolution experiments with grass and faeces were carried out to measure direct availability of BSi for dissolution. Average BSi and readily soluble silica numbers were higher in faeces as compared with grass or hay, and differences between herbivores could be related to distinct digestive strategies. Reactivity and dissolvability of BSi increases after digestion, mainly due to degradation of organic matrices, resulting in higher silica turnover rates and mobilization potential from terrestrial to aquatic ecosystems in non-grazed versus grazed pasture systems (2 versus 20 kg Si ha(-1) y(-1)). Our results suggest a crucial yet currently unexplored role of herbivores in determining silica export from land to ocean, where its availability is linked to eutrophication events and carbon sequestration through C-Si diatom interactions. PMID:24107532

  17. Destruction behavior of hexabromocyclododecanes during incineration of solid waste containing expanded and extruded polystyrene insulation foams.

    PubMed

    Takigami, Hidetaka; Watanabe, Mafumi; Kajiwara, Natsuko

    2014-12-01

    Hexabromocyclododecanes (HBCDs) have been used for flame retardation mainly in expanded polystyrene (EPS) and extruded polystyrene (XPS) insulation foams. Controlled incineration experiments with solid wastes containing each of EPS and XPS were conducted using a pilot-scale incinerator to investigate the destruction behavior of HBCDs and their influence on the formation of polybrominated dibenzo-p-dioxins and dibenzofurans (PBDD/DFs). EPS and XPS materials were respectively blended with refuse derived fuel (RDF) as input wastes for incineration. Concentrations of HBCDs contained in the EPS- and XPS-added RDFs, were 140 and 1100 mg kg(-1), respectively. In which γ-HBCD was dominant (68% of the total HBCD content) in EPS-added RDF and α-HBCD accounted for 73% of the total HBCDs in XPS-added RDF. During the incineration experiments with EPS and XPS, primary and secondary combustion zones were maintained at temperatures of 840 °C and 900 °C. The residence times of waste in the primary combustion zone and flue gas in the secondary combustion zone was 30 min and three seconds, respectively. HBCDs were steadily degraded in the combustion chambers and α-, β-, and γ-HBCD behaved similarly. Concentration levels of the total HBCDs in the bag filter exit gas for the two experiments with EPS and XPS were 0.7 and 0.6ngmN(-3), respectively. HBCDs were also not detected (<0.2 ng g(-1)) in the bottom and fly ash samples. From the obtained results, it was calculated that HBCDs were sufficiently destroyed in the whole incineration process with destruction efficiencies of more than 99.9999 for both of EPS and XPS cases. For PBDD/DFs, the levels detected in the bottom and fly ash samples were very low (0.028 ng g(-1) at maximum). In the case of XPS-added experiment, 2,3,7,8-TeBDD and 2,3,7,8-TeBDF were determined in the flue gas at levels (0.05-0.07 ng mN(-3)) slightly over the detection limits in the environmental emission gas samples, suggesting HBCDs in XPS are possibly a

  18. Transport of colloidal silica in unsaturated sand: Effect of charging properties of sand and silica particles.

    PubMed

    Fujita, Yosuke; Kobayashi, Motoyoshi

    2016-07-01

    We have studied the transport of colloidal silica in various degrees of a water-saturated Toyoura sand column, because silica particles are widely used as catalyst carriers and abrasive agents, and their toxicity is reported recently. Since water-silica, water-sand, and air-water interfaces have pH-dependent negative charges, the magnitude of surface charge was controlled by changing the solution pH. The results show that, at high pH conditions (pH 7.4), the deposition of colloidal silica to the sand surface is interrupted and the silica concentration at the column outlet immediately reaches the input concentration in saturated conditions. In addition, the relative concentration of silica at the column outlet only slightly decreases to 0.9 with decreasing degrees of water saturation to 38%, because silica particles are trapped in straining regions in the soil pore and air-water interface. On the other hand, at pH 5 conditions (low pH), where sand and colloid have less charge, reduced repulsive forces result in colloidal silica attaching onto the sand in saturated conditions. The deposition amount of silica particles remarkably increases with decreasing degrees of water saturation to 37%, which is explained by more particles being retained in the sand column associated with the air-water interface. In conclusion, at higher pH, the mobility of silica particles is high, and the air-water interface is inactive for the deposition of silica. On the other hand, at low pH, the deposition amount increases with decreasing water saturation, and the particle transport is inhibited. PMID:27045635

  19. 'The effect of inulin addition on structural and textural properties of extruded products under several extrusion conditions': The effect of inulin addition on structural and textural properties of rice flour extrudates.

    PubMed

    Tsokolar-Tsikopoulos, Konstantinos C; Katsavou, Ioanna D; Krokida, Magdalini K

    2015-10-01

    The growing consumer demand for healthy snacks has turned the interest of industry and research in the development of new ready-to-eat products, enriched with dietary fibers. Inulin is a soluble fiber with a neutral taste that promotes the good function of the intestine. Rice flour extrudates were produced under various extrusion temperatures, screw speeds, feed moisture concentrations and inulin replacement levels. The objective of this study was to investigate the effect of the material characteristics and the extrusion conditions on the structural and textural properties of the extrudates. Simple mathematical models were used for properties correlation with process conditions and through regression analysis it was revealed that there is a significant effect of extrusion temperature, screw speed, feed moisture content and inulin concentration on the final properties. Both density and maximum stress increased when moisture content and inulin concentration increased, while they decreased when extrusion temperature and screw speed increased. These results were also strengthened by scanning electron microscopy. The highest expansion ratio was presented when decreasing all process conditions apart from screw speed. PMID:26396364

  20. Silica ecosystem for synergistic biotransformation

    PubMed Central

    Mutlu, Baris R.; Sakkos, Jonathan K.; Yeom, Sujin; Wackett, Lawrence P.; Aksan, Alptekin

    2016-01-01

    Synergistical bacterial species can perform more varied and complex transformations of chemical substances than either species alone, but this is rarely used commercially because of technical difficulties in maintaining mixed cultures. Typical problems with mixed cultures on scale are unrestrained growth of one bacterium, which leads to suboptimal population ratios, and lack of control over bacterial spatial distribution, which leads to inefficient substrate transport. To address these issues, we designed and produced a synthetic ecosystem by co-encapsulation in a silica gel matrix, which enabled precise control of the microbial populations and their microenvironment. As a case study, two greatly different microorganisms: Pseudomonas sp. NCIB 9816 and Synechococcus elongatus PCC 7942 were encapsulated. NCIB 9816 can aerobically biotransform over 100 aromatic hydrocarbons, a feat useful for synthesis of higher value commodity chemicals or environmental remediation. In our system, NCIB 9816 was used for biotransformation of naphthalene (a model substrate) into CO2 and the cyanobacterium PCC 7942 was used to provide the necessary oxygen for the biotransformation reactions via photosynthesis. A mathematical model was constructed to determine the critical cell density parameter to maximize oxygen production, and was then used to maximize the biotransformation rate of the system. PMID:27264916

  1. Silica ecosystem for synergistic biotransformation.

    PubMed

    Mutlu, Baris R; Sakkos, Jonathan K; Yeom, Sujin; Wackett, Lawrence P; Aksan, Alptekin

    2016-01-01

    Synergistical bacterial species can perform more varied and complex transformations of chemical substances than either species alone, but this is rarely used commercially because of technical difficulties in maintaining mixed cultures. Typical problems with mixed cultures on scale are unrestrained growth of one bacterium, which leads to suboptimal population ratios, and lack of control over bacterial spatial distribution, which leads to inefficient substrate transport. To address these issues, we designed and produced a synthetic ecosystem by co-encapsulation in a silica gel matrix, which enabled precise control of the microbial populations and their microenvironment. As a case study, two greatly different microorganisms: Pseudomonas sp. NCIB 9816 and Synechococcus elongatus PCC 7942 were encapsulated. NCIB 9816 can aerobically biotransform over 100 aromatic hydrocarbons, a feat useful for synthesis of higher value commodity chemicals or environmental remediation. In our system, NCIB 9816 was used for biotransformation of naphthalene (a model substrate) into CO2 and the cyanobacterium PCC 7942 was used to provide the necessary oxygen for the biotransformation reactions via photosynthesis. A mathematical model was constructed to determine the critical cell density parameter to maximize oxygen production, and was then used to maximize the biotransformation rate of the system. PMID:27264916

  2. Silica ecosystem for synergistic biotransformation

    NASA Astrophysics Data System (ADS)

    Mutlu, Baris R.; Sakkos, Jonathan K.; Yeom, Sujin; Wackett, Lawrence P.; Aksan, Alptekin

    2016-06-01

    Synergistical bacterial species can perform more varied and complex transformations of chemical substances than either species alone, but this is rarely used commercially because of technical difficulties in maintaining mixed cultures. Typical problems with mixed cultures on scale are unrestrained growth of one bacterium, which leads to suboptimal population ratios, and lack of control over bacterial spatial distribution, which leads to inefficient substrate transport. To address these issues, we designed and produced a synthetic ecosystem by co-encapsulation in a silica gel matrix, which enabled precise control of the microbial populations and their microenvironment. As a case study, two greatly different microorganisms: Pseudomonas sp. NCIB 9816 and Synechococcus elongatus PCC 7942 were encapsulated. NCIB 9816 can aerobically biotransform over 100 aromatic hydrocarbons, a feat useful for synthesis of higher value commodity chemicals or environmental remediation. In our system, NCIB 9816 was used for biotransformation of naphthalene (a model substrate) into CO2 and the cyanobacterium PCC 7942 was used to provide the necessary oxygen for the biotransformation reactions via photosynthesis. A mathematical model was constructed to determine the critical cell density parameter to maximize oxygen production, and was then used to maximize the biotransformation rate of the system.

  3. Silica-metal core-shell nanostructures.

    PubMed

    Jankiewicz, B J; Jamiola, D; Choma, J; Jaroniec, M

    2012-01-15

    Silica-metal nanostructures consisting of silica cores and metal nanoshells attract a lot of attention because of their unique properties and potential applications ranging from catalysis and biosensing to optical devices and medicine. The important feature of these nanostructures is the possibility of controlling their properties by the variation of their geometry, shell morphology and shell material. This review is devoted to silica-noble metal core-shell nanostructures; specifically, it outlines the main methods used for the preparation and surface modification of silica particles and presents the major strategies for the formation of metal nanoshells on the modified silica particles. A special emphasis is given to the Stöber method, which is relatively simple, effective and well verified for the synthesis of large and highly uniform silica particles (with diameters from 100 nm to a few microns). Next, the surface chemistry of these particles is discussed with a special focus on the attachment of specific organic groups such as aminopropyl or mercaptopropyl groups, which interact strongly with metal species. Finally, the synthesis, characterization and application of various silica-metal core-shell nanostructures are reviewed, especially in relation to the siliceous cores with gold or silver nanoshells. Nowadays, gold is most often used metal for the formation of nanoshells due to its beneficial properties for many applications. However, other metals such as silver, platinum, palladium, nickel and copper were also used for fabrication of core-shell nanostructures. Silica-metal nanostructures can be prepared using various methods, for instance, (i) growth of metal nanoshells on the siliceous cores with deposited metal nanoparticles, (ii) reduction of metal species accompanied by precipitation of metal nanoparticles on the modified silica cores, and (iii) formation of metal nanoshells under ultrasonic conditions. A special emphasis is given to the seed

  4. The Management of Silica in Los Alamos National Laboratory Tap Water - A Study of Silica Solubility

    SciTech Connect

    Wohlberg, C.; Worland, V.P.; Kozubal, M.A.; Erickson, G.F.; Jacobson, H.M.; McCarthy, K.T.

    1999-07-01

    Well water at Los Alamos National Laboratory (LANL) has a silica (SiO{sub 2}) content of 60 to 100 mg/L, with 4 mg/L of magnesium, 13 mg/L calcium and lesser concentrations of other ions. On evaporation in cooling towers, when the silica concentration reaches 150 to 220 mg/L, silica deposits on heat transfer surfaces. When the high silica well water is used in the reprocessing of plutonium, silica remains in solution at the end of the process and creates a problem of removal from the effluent prior to discharge or evaporation. The work described in this Report is divided into two major parts. The first part describes the behavior of silica when the water is evaporated at various conditions of pH and in the presence of different classes of anions: inorganic and organic. In the second part of this work it was found that precipitation (floccing) of silica was a function of solution pH and mole ratio of metal to silica.

  5. Skeletal silica characterization in porous-silica low-dielectric-constant films by infrared spectroscopic ellipsometry

    NASA Astrophysics Data System (ADS)

    Takada, Syozo; Hata, Nobuhiro; Seino, Yutaka; Fujii, Nobutoshi; Kikkawa, Takamaro

    2005-06-01

    Porous-silica low-dielectric-constant (low-k) films were prepared using a sol-gel method based on the self-assembly of surfactant templates. No change in the refractive index at 633 nm nor in the infrared-absorption intensities of C-H and O-H stretching vibrations at around 2900 and 3400cm-1 of porous-silica low-k films were observed after annealing at each temperature from 523 to 723 K. On the other hand, the Young's elastic modulus and hardness increased with the increase of annealing temperature. The structure in the complex dielectric function of porous-silica low-k films observed in between 1000 and 1400cm-1 is assigned as the asymmetric stretching vibration mode of the Si-O-Si bond. By applying the effective-medium theory by Bruggeman to the experimental results from infrared spectroscopic ellipsometry, we analyzed the skeletal silica structures. The peak positions of transverse (ωTO) and longitudinal (ωLO) vibration modes for Si-O-Si network in the silica skeleton of porous-silica films changed from 1061 to 1068cm-1 and from 1219 to 1232cm-1, respectively, with the annealing temperature. It is shown that the ωLO2/ωTO2 of skeletal silica correlates with Young's elastic modulus of porous-silica low-k films.

  6. Extruded whole grain diets based on brown, soaked and germinated rice. Effects on the lipid profile and antioxidant status of growing Wistar rats. Part II.

    PubMed

    Albarracín, Micaela; Weisstaub, Adriana R; Zuleta, Angela; Drago, Silvina R

    2016-06-15

    The influence of whole grain (WG) rice based diets on the lipid profile and antioxidant status was evaluated. Thirty-two male Wistar rats were fed with Control (C), extruded Brown rice (B), extruded Soaked whole rice (S) and extruded Germinated whole rice (G) diets for 60 days. Triacylglycerols (TAGs), cholesterol and malondialdehyde equivalent (MDA eq.) in serum and liver were determined. Catalase (CAT), Glutathione Reductase (GR) and Glutathione Peroxidase (GPx) enzyme activities and Glutathione Reduced (GSH) and Oxidized (GSSG) in the liver were analyzed. Animals consuming B and S diets presented lower body weight gain. All WG diets reduced TAGs in serum and MDA eq. content in liver in comparison with the C diet. WG rice diets improved the redox status in animals mainly fed G due to their higher GR activity and GSH/GSSG ratio. PMID:27213275

  7. Effects of processing moisture on the physical properties and in vitro digestibility of starch and protein in extruded brown rice and pinto bean composite flours.

    PubMed

    Sumargo, Franklin; Gulati, Paridhi; Weier, Steven A; Clarke, Jennifer; Rose, Devin J

    2016-11-15

    The influence of pinto bean flour and processing moisture on the physical properties and in vitro digestibility of rice-bean extrudates has been investigated. Brown rice: pinto bean flour (0%, 15%, 30%, and 45% bean flour) were extruded under 5 moisture conditions (17.2%, 18.1%, 18.3%, 19.5%, and 20.1%). Physical properties [bulk density, unit density, radial expansion, axial expansion, overall expansion, specific volume, hardness, color, water solubility index, and water absorption index] and in vitro starch and protein digestibilities were determined. Increasing bean flour and processing moisture increased density and hardness while decreasing expansion. Rapidly digestible starch decreased and resistant starch increased as bean substitution and processing moisture increased. In vitro protein digestibility increased with increasing bean flour or with decreasing processing moisture. Incorporating bean flour into extruded snacks can negatively affect physical attributes (hardness, density, and expansion) while positively affecting in vitro starch (decrease) and protein (increase) digestibilities. PMID:27283689

  8. Hot Melt Extruded Amorphous Solid Dispersion of Posaconazole with Improved Bioavailability: Investigating Drug-Polymer Miscibility with Advanced Characterisation

    PubMed Central

    Amin, Purnima

    2014-01-01

    Invasive antifungal infections are reasons for morbidity and mortality in immunogenic patients worldwide. Posaconazole is a most promising antifungal agent against all types of invasive infections with high % of cure rate. The marketed suspension formulation has low bioavailability and is needed to be taken with food. In this paper, PCZ hot melt extruded amorphous solid dispersion (SD) with immediate release and improved bioavailability was prepared using Soluplus (Sol) as primary carrier for solubilization. Surfactants such as PEG 400, Lutrol F27, Lutrol F68, and TPGS are also used in combination with Soluplus to improve the physicochemical performance of the formulation when it comes in contact with GI (gastrointestinal) fluid. Drug-polymer miscibility of SD was investigated using advanced techniques. In the in vivo study, the AUC(0–72) and Cmax of PCZ/Soluplus were 11.5 and 11.74 time higher than those of pure PCZ. The formulation of the extrudate SD had an AUC(0–72) and Cmax higher than those with the commercial capsule (Noxafil). Molecular dynamic (MD) simulation studies were carried out using in silico molecular modelling to understand the drug-polymer intermolecular behaviour. The results of this research ensure enhanced dissolution and bioavailability of the solid dispersion of PCZ prepared by HME compared with the PCZ suspension. PMID:25143935

  9. Green and early age compressive strength of extruded cement mortar monitored with compression tests and ultrasonic techniques

    SciTech Connect

    Voigt, Thomas . E-mail: mail@tvoigt.com; Malonn, Tim; Shah, Surendra P.

    2006-05-15

    Knowledge about the early age compressive strength development of cementitious materials is an important factor for the progress and safety of many construction projects. This paper uses cylindrical mortar specimens produced with a ram extruder to investigate the transition of the mortar from plastic and deformable to hardened state. In addition, wave transmission and reflection measurements with P- and S-waves were conducted to obtain further information about the microstructural changes during the setting and hardening process. The experiments have shown that uniaxial compression tests conducted on extruded mortar cylinders are a useful tool to evaluate the green strength as well as the initiation and further development of the compressive strength of the tested material. The propagation of P-waves was found to be indicative of the internal structure of the tested mortars as influenced, for example, by the addition of fine clay particles. S-waves used in transmission and reflection mode proved to be sensitive to the inter-particle bonding caused by the cement hydration and expressed by an increase in compressive strength.

  10. Study on microstructure and properties of extruded Mg-2Nd-0.2Zn alloy as potential biodegradable implant material.

    PubMed

    Li, Junlei; Tan, Lili; Wan, Peng; Yu, Xiaoming; Yang, Ke

    2015-04-01

    Mg-2Nd-0.2Zn (NZ20) alloy was prepared for the application as biodegradable implant material in this study. The effects of the extrusion process on microstructure, mechanical and corrosion properties of the alloy were investigated. The as-cast alloy was composed of α-Mg matrix and Mg12Nd eutectic compound. The solution treatment could lead to the Mg12Nd phase dissolution and the grain coarsening. The alloy (E1) preheated at 380°C for 1h and extruded at 390°C presents fine grains with amounts of tiny Mg12Nd particles uniformly dispersed throughout the boundaries and the interior of the grains. The alloy (E2) preheated at 480°C for 1h and extruded at 500°C exhibits relatively larger grains with few nano-scale Mg12Nd phase particles dispersed. The alloy of E1, compared with E2, showed relatively lower corrosion rate, higher yield strength and slightly lower elongation. PMID:25686968

  11. Low Temperature Creep of Hot-Extruded Near-Stoichiometric NiTi Shape Memory Alloy. Part I; Isothermal Creep

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Noebe, R. D.

    2013-01-01

    This two-part paper is the first published report on the long term, low temperature creep of hot-extruded near-stoichiometric NiTi. Constant load tensile creep tests were conducted on hot-extruded near-stoichiometric NiTi at 300, 373 and 473 K under initial applied stresses varying between 200 and 350 MPa as long as 15 months. These temperatures corresponded to the martensitic, two-phase and austenitic phase regions, respectively. Normal primary creep lasting several months was observed under all conditions indicating dislocation activity. Although steady-state creep was not observed under these conditions, the estimated creep rates varied between 10(exp -10) and 10(exp -9)/s. The creep behavior of the two phases showed significant differences. The martensitic phase exhibited a large strain on loading followed by a primary creep region accumulating a small amount of strain over a period of several months. The loading strain was attributed to the detwinning of the martensitic phase whereas the subsequent strain accumulation was attributed to dislocation glide-controlled creep. An "incubation period" was observed before the occurrence of detwinning. In contrast, the austenitic phase exhibited a relatively smaller loading strain followed by a primary creep region, where the creep strain continued to increase over several months. It is concluded that the creep of the austenitic phase occurs by a dislocation glide-controlled creep mechanism as well as by the nucleation and growth of deformation twins.

  12. The use of blends of cassava flour and extruded full-fat soybeans in diets for broiler chickens.

    PubMed

    Waldroup, P W; Ritchie, S J; Reese, G L; Ramsey, B E

    1984-09-01

    A study was conducted to determine the effects of blending different levels of a low-prussic acid cassava flour with extruded full-fat soybeans in diets for growing broiler chickens. The full-fat soybeans contribute oil which increases the energy content of the diet, aids in overcoming the dusty nature of cassava, and provide high-quality protein. One-third, two-thirds, and all of the maize was replaced by cassava in diets with none, 12.5 and 25% extruded full-fat soybeans. Diets were fed in pelleted form to broiler chickens for a 47-day feeding trial. Replacement of one-third of the maize with cassava had no adverse effects on body weight gains in this study with a reduction in weight at higher levels at the conclusion of the study. Feed utilization was reduced more severely than was anticipated. However, growth rate on the higher levels of cassava was reasonably good, indicating that producers might feed these diets for a slightly longer period of time and produce chickens more economically if cassava meal were available at a cost significantly less than that of maize. PMID:6544063

  13. Laboratory performance testing of an extruded bitumen containing a surrogate, sodium nitrate-based, low-level aqueous waste

    SciTech Connect

    Mattus, A.J.; Kaczmarsky, M.M.

    1986-12-15

    Laboratory results of a comprehensive, regulatory performance test program, utilizing an extruded bitumen and a surrogate, sodium nitrate-based waste, have been compiled at the Oak Ridge National Laboratory (ORNL). Using a 53 millimeter, Werner and Pfleiderer extruder, operated by personnel of WasteChem Corporation of Paramus, New Jersey, laboratory-scale, molded samples of type three, air blown bitumen were prepared for laboratory performance testing. A surrogate, low-level, mixed liquid waste, formulated to represent an actual on-site waste at ORNL, containing about 30 wt % sodium nitrate, in addition to eight heavy metals, cold cesium and strontium was utilized. Samples tested contained three levels of waste loading: that is, forty, fifty and sixty wt % salt. Performance test results include the ninety day ANS 16.1 leach test, with leach indices reported for all cations and anions, in addition to the EP Toxicity test, at all levels of waste loading. Additionally, test results presented also include the unconfined compressive strength and surface morphology utilizing scanning electron microscopy. Data presented include correlations between waste form loading and test results, in addition to their relationship to regulatory performance requirements.

  14. Enhanced Electrical Conductivity in Extruded Single-Wall Carbon Nanotube Wires from Modified Coagulation Parameters and Mechanical Processing.

    PubMed

    Bucossi, Andrew R; Cress, Cory D; Schauerman, Christopher M; Rossi, Jamie E; Puchades, Ivan; Landi, Brian J

    2015-12-16

    Single-wall carbon nanotubes (SWCNTs) synthesized via laser vaporization have been dispersed using chlorosulfonic acid (CSA) and extruded under varying coagulation conditions to fabricate multifunctional wires. The use of high purity SWCNT material based upon established purification methods yields wires with highly aligned nanoscale morphology and an over 4× improvement in electrical conductivity over as-produced SWCNT material. A series of eight liquids have been evaluated for use as a coagulant bath, and each coagulant yielded unique wire morphology based on its interaction with the SWCNT-CSA dispersion. In particular, dimethylacetamide as a coagulant bath is shown to fabricate highly uniform SWCNT wires, and acetone coagulant baths result in the highest specific conductivity and tensile strength. A 2× improvement in specific conductivity has been measured for SWCNT wires following tensioning induced both during extrusion via increased coagulant bath depth and during solvent evaporation via mechanical strain, over that of as-extruded wires from shallower coagulant baths. Overall, combination of the optimized coagulation parameters has yielded acid-doped wires with the highest reported room temperature electrical conductivities to date of 4.1-5.0 MS/m and tensile strengths of 210-250 MPa. Such improvements in bulk electrical conductivity can impact the adoption of metal-free, multifunctional SWCNT materials for advanced cabling architectures. PMID:26632650

  15. Fabrication of 3D Printed Metal Structures by Use of High-Viscosity Cu Paste and a Screw Extruder

    NASA Astrophysics Data System (ADS)

    Hong, Seongik; Sanchez, Cesar; Du, Hanuel; Kim, Namsoo

    2015-03-01

    Three-dimensional (3D) printing is an important, rapidly growing industry. However, traditional 3D printing technology has problems with some materials. To solve the problem of the limited number of 3D-printable materials, high-viscosity materials and a new method for 3D printing were investigated. As an example of a high-viscosity material, Cu paste was synthesized and a screw extruder printer was developed to print the paste. As a fundamental part of the research, the viscosity of the Cu paste was measured for different Cu content. The viscosity of the paste increased with increasing Cu content. To print high-viscosity Cu paste, printing conditions were optimized. 3D structures were printed, by use of an extruder and high-viscosity metal paste with appropriate printing conditions, and then heat treated. After sintering, however, approximately 75% shrinkage of the final product was observed. To achieve less shrinkage, the packing factor of the Cu paste was increased by adding more Cu particles. The shrinkage factor decreased as the packing factor increased, and the size of final product was 77% of that expected.

  16. Extruded Soluplus/SIM as an oral delivery system: characterization, interactions, in vitro and in vivo evaluations.

    PubMed

    Zhang, Yuanyuan; Liu, Yuxin; Luo, Yanfei; Yao, Qing; Zhong, Yue; Tian, Bin; Tang, Xing

    2016-07-01

    The aim of this study was to obtain a stable, amorphous solid dispersion (SD) with Soluplus, prepared by hot-melt extrusion (HME) as an effective and stable oral delivery system to improve the physical stability and bioavailability of the poorly water-soluble simvastatin (SIM), a drug with relatively low Tg. The drug was proved to be miscible with Soluplus by calculation and measurements. The solubility, dissolution, thermal characteristics, interactions and physical stability of the SIM/Soluplus SDs were investigated. The crystal state of simvastatin in the SD was found to change from crystalline to amorphous form during the HME process and also hydrogen bonds were observed between SIM and the extruded Soluplus. The phase solubility showed the solubilization effect of Soluplus was strong and spontaneous. The equilibrium solubility illustrated that Soluplus/SIM SDs gained much higher solubility than its corresponding physical mixtures (PMs). Both of the dissolution profiles and in-vivo performance showed that the SIM/Soluplus SD obtained a marked enhancement, compared with the PM. There was a little change in the SIM/Soluplus SD during a 3-month storage period (40 °C, 75%), indicating the good physicochemical stability. The extruded Soluplus system prepared by HME is a good alternative for the water-insoluble SIM to improve the stability and bioavailability. PMID:25268150

  17. Development of new generation of copolymers via reactive extrusion in a twin screw extruder and application in various PVC blends

    NASA Astrophysics Data System (ADS)

    Kim, In

    Polymerization in twin screw extruders has largely involved homopolymers. Here we generalize this and polymerize a range of copolymers and terpolymers including epsilon-caprolactam(CA), o-lauryl lactam(LA), epsilon-caprolactone(CL), and gamma-butyrolactone(GBL) in a modular intermeshing co-rotating twin screw extruder. We considered different types of copolymer structures (di-block, tri-block, and random-block) and different backbones of copolymer(lactams-lactones) as well as the variables of temperature profile, screw speed, monomer feed rate, the ratio of monomer to initiator, and feeding order of co-monomers on reactive extrusion of polyamides-polylactones based (co)polymers. Specially designed block copolymers have played a role as compatibilizing agents in the system of immiscible polymer blends. We apply the di-block copolymer(P(LA-b-CL)) and random block copolymer (P(LA/CA-b-CL)) produced by reactive extrusion as a compatibilizing agent in immiscible polymer blend systems: (i) poly(vinyl chloride) (PVC)/polyamide 12 (PA12), (ii) PVC/polypropylene(PP), and (iii) PVC/Ethylene-propylene-non-conjugated diene elastomer(EPDM).

  18. Preparation, melting behavior and thermal stability of poly(lactic acid)/poly(propylene carbonate) blends processed by vane extruder

    NASA Astrophysics Data System (ADS)

    Zou, Wei; Chen, Rongyuan; Zhang, Haichen; Qu, Jinping

    2016-03-01

    Poly (lactic acid) (PLA)/Poly (propylene carbonate) (PPC) blends were prepared by vane extruder which is a type of novel polymer processing extruder based on elongation force field. Scanning electron microscope (SEM), differential scanning calorimetry (DSC) and thermogravimetric (TG) were used respectively to analyze the compatibility, the melting behavior and thermal stability properties of PLA/PPC blends affected by the different content of PPC. The results showed that with the increase of the PPC content, the glass transition temperature of PLA was reduced, and the glass transition temperature of PPC was increased, which indicated that PLA and PPC had partial compatibility. The cold crystallization temperature of PLA increased with the increase of the PPC content, which showed that PPC hindered the cold crystallization process of PLA. The addition of PPC had little impact on the melting process of PLA, and the melting temperature of PLA was almost kept the same value. Thermogravimetric analysis showed that the thermal stability of PPC was worse than that of PLA, the addition of PPC reduced the thermal stability of PLA.

  19. Synthesis and Characterization of Bionanoparticle-Silica Composites and Mesoporous Silica with Large Pores

    SciTech Connect

    Niu, Z.; Yang, L.; Kabisatpathy, S.; He, J.; Lee, A.; Ron, J.; Sikha, G.; Popov, B.N.; Emrick, T.; Russell, T. P.; Wang. Q.

    2009-03-24

    A sol-gel process has been developed to incorporate bionanoparticles, such as turnip yellow mosaic virus, cowpea mosaic virus, tobacco mosaic virus, and ferritin into silica, while maintaining the integrity and morphology of the particles. The structures of the resulting materials were characterized by transmission electron microscopy, small angle X-ray scattering, and N{sub 2} adsorption-desorption analysis. The results show that the shape and surface morphology of the bionanoparticles are largely preserved after being embedded into silica. After removal of the bionanoparticles by calcination, mesoporous silica with monodisperse pores, having the shape and surface morphology of the bionanoparticles replicated inside the silica, was produced,. This study is expected to lead to both functional composite materials and mesoporous silica with structurally well-defined large pores.

  20. Comparative Investigation on Thermal Insulation of Polyurethane Composites Filled with Silica Aerogel and Hollow Silica Microsphere.

    PubMed

    Liu, Chunyuan; Kim, Jin Seuk; Kwon, Younghwan

    2016-02-01

    This paper presents a comparative study on thermal conductivity of PU composites containing open-cell nano-porous silica aerogel and closed-cell hollow silica microsphere, respectively. The thermal conductivity of PU composites is measured at 30 degrees C with transient hot bridge method. The insertion of polymer in pores of silica aerogel creates mixed interfaces, increasing the thermal conductivity of resulting composites. The measured thermal conductivity of PU composites filled with hollow silica microspheres is estimated using theoretical models, and is in good agreement with Felske model. It appears that the thermal conductivity of composites decreases with increasing the volume fraction (phi) when hollow silica microsphere (eta = 0.916) is used. PMID:27433652

  1. Hard magnetism in structurally engineered silica nanocomposite.

    PubMed

    Song, Hyon-Min; Zink, Jeffrey I

    2016-09-21

    Creation of structural complexity by simple experimental control will be an attractive approach for the preparation of nanomaterials, as a classical bottom-up method is supplemented by a more efficient and more direct artificial engineering method. In this study, structural manipulation of MCM-41 type mesoporous silica is investigated by generating and imbedding hard magnetic CoFe2O4 nanoparticles into mesoporous silica. Depending on the heating rate and target temperature, mesoporous silica undergoes a transformation in shape to form hollow silica, framed silica with interior voids, or melted silica with intact mesostructures. Magnetism is governed by the major CoFe2O4 phase, and it is affected by antiferromagnetic hematite (α-Fe2O3) and olivine-type cobalt silicate (Co2SiO4), as seen in its paramagnetic behavior at the annealing temperature of 430 °C. The early formation of Co2SiO4 than what is usually observed implies the effect of the partial substitution of Fe in the sites of Co. Under slow heating (2.5 °C min(-1)) mesostructures are preserved, but with significantly smaller mesopores (d100 = 1.5 nm). In addition, nonstoichiometric CoxFe1-xO with metal vacancies at 600 °C, and spinel Co3O4 at 700 °C accompany major CoFe2O4. The amorphous nature of silica matrix is thought to contribute significantly to these structurally diverse and rich phases, enabled by off-stoichiometry between Si and O, and accelerated by the diffusion of metal cations into SiO4 polyhedra at an elevated temperature. PMID:27537252

  2. Silica-based cationic bilayers as immunoadjuvants

    PubMed Central

    Lincopan, Nilton; Santana, Mariana RA; Faquim-Mauro, Eliana; da Costa, Maria Helena B; Carmona-Ribeiro, Ana M

    2009-01-01

    Background Silica particles cationized by dioctadecyldimethylammonium bromide (DODAB) bilayer were previously described. This work shows the efficiency of these particulates for antigen adsorption and presentation to the immune system and proves the concept that silica-based cationic bilayers exhibit better performance than alum regarding colloid stability and cellular immune responses for vaccine design. Results Firstly, the silica/DODAB assembly was characterized at 1 mM NaCl, pH 6.3 or 5 mM Tris.HCl, pH 7.4 and 0.1 mg/ml silica over a range of DODAB concentrations (0.001–1 mM) by means of dynamic light scattering for particle sizing and zeta-potential analysis. 0.05 mM DODAB is enough to produce cationic bilayer-covered particles with good colloid stability. Secondly, conditions for maximal adsorption of bovine serum albumin (BSA) or a recombinant, heat-shock protein from Mycobacterium leprae (18 kDa-hsp) onto DODAB-covered or onto bare silica were determined. At maximal antigen adsorption, cellular immune responses in vivo from delayed-type hypersensitivity reactions determined by foot-pad swelling tests (DTH) and cytokines analysis evidenced the superior performance of the silica/DODAB adjuvant as compared to alum or antigens alone whereas humoral response from IgG in serum was equal to the one elicited by alum as adjuvant. Conclusion Cationized silica is a biocompatible, inexpensive, easily prepared and possibly general immunoadjuvant for antigen presentation which displays higher colloid stability than alum, better performance regarding cellular immune responses and employs very low, micromolar doses of cationic and toxic synthetic lipid. PMID:19152701

  3. Subsurface defect characterization and laser-induced damage performance of fused silica optics polished with colloidal silica and ceria

    NASA Astrophysics Data System (ADS)

    Xiang, He; Gang, Wang; Heng, Zhao; Ping, Ma

    2016-04-01

    This paper mainly focuses on the influence of colloidal silica polishing on the damage performance of fused silica optics. In this paper, nanometer sized colloidal silica and micron sized ceria are used to polish fused silica optics. The colloidal silica polished samples and ceria polished samples exhibit that the root-mean-squared (RMS) average surface roughness values are 0.7 nm and 1.0 nm, respectively. The subsurface defects and damage performance of the polished optics are analyzed and discussed. It is revealed that colloidal silica polishing will introduce much fewer absorptive contaminant elements and subsurface damages especially no trailing indentation fracture. The 355-nm laser damage test reveals that each of the fused silica samples polished with colloidal silica has a much higher damage threshold and lower damage density than ceria polished samples. Colloidal silica polishing is potential in manufacturing high power laser optics.

  4. Silica-Rich Soil in Gusev Crater

    NASA Technical Reports Server (NTRS)

    2007-01-01

    NASA's Mars Exploration Rover Spirit has found a patch of bright-toned soil so rich in silica that scientists propose water must have been involved in concentrating it.

    The silica-rich patch, informally named 'Gertrude Weise' after a player in the All-American Girls Professional Baseball League, was exposed when Spirit drove over it during the 1,150th Martian day, or sol, of Spirit's Mars surface mission (March 29, 2007). One of Spirit's six wheels no longer rotates, so it leaves a deep track as it drags through soil. Most patches of disturbed, bright soil that Spirit had investigated previously are rich in sulfur, but this one has very little sulfur and is about 90 percent silica.

    Spirit's panoramic camera imaged the bright patch through various filters on Sol 1,158 (April 6). This approximately true-color image combines images taken through three different filters. The track of disturbed soil is roughly 20 centimeters (8 inches) wide.

    Spirit's miniature thermal emission spectrometer, which can assess a target's mineral composition from a distance, examined the Gertrude Weise patch on Sol 1,172 (April 20). The indications it found for silica in the overturned soil prompted a decision to drive Spirit close enough to touch the soil with the alpha particle X-ray spectrometer, a chemical analyzer at the end of Spirit's robotic arm. The alpha particle X-ray spectrometer collected data about this target on sols 1,189 and 1,190 (May 8 and May 9) and produced the finding of approximately 90 percent silica.

    Silica is silicon dioxide. On Earth, it commonly occurs as the crystalline mineral quartz and is the main ingredient in window glass. The Martian silica at Gertrude Weise is non-crystalline, with no detectable quartz.

    In most cases, water is required to produce such a concentrated deposit of silica, according to members of the rover science team. One possible origin for the silica could have been interaction of soil with acidic steam

  5. Silica-Rich Soil Found by Spirit

    NASA Technical Reports Server (NTRS)

    2007-01-01

    NASA's Mars Exploration Rover Spirit has found a patch of bright-toned soil so rich in silica that scientists propose water must have been involved in concentrating it.

    The silica-rich patch, informally named 'Gertrude Weise' after a player in the All-American Girls Professional Baseball League, was exposed when Spirit drove over it during the 1,150th Martian day, or sol, of Spirit's Mars surface mission (March 29, 2007). One of Spirit's six wheels no longer rotates, so it leaves a deep track as it drags through soil. Most patches of disturbed, bright soil that Spirit had investigated previously are rich in sulfur, but this one has very little sulfur and is about 90 percent silica.

    This image is a approximately true-color composite of three images taken through different filters by Spirit's panoramic camera on Sol 1,187 (May 6). The track of disturbed soil is roughly 20 centimeters (8 inches) wide.

    Spirit's miniature thermal emission spectrometer, which can assess a target's mineral composition from a distance, examined the Gertrude Weise patch on Sol 1,172 (April 20). The indications it found for silica in the overturned soil prompted a decision to drive Spirit close enough to touch the soil with the alpha particle X-ray spectrometer, a chemical analyzer at the end of Spirit's robotic arm. The alpha particle X-ray spectrometer collected data about this target on sols 1,189 and 1,190 (May 8 and May 9) and produced the finding of approximately 90 percent silica.

    Silica is silicon dioxide. On Earth, it commonly occurs as the crystalline mineral quartz and is the main ingredient in window glass. The Martian silica at Gertrude Weise is non-crystalline, with no detectable quartz.

    In most cases, water is required to produce such a concentrated deposit of silica, according to members of the rover science team. One possible origin for the silica could have been interaction of soil with acidic steam produced by volcanic activity. Another could

  6. Silica Synthesis by Sponges: Unanticipated Molecular Mechanism

    NASA Astrophysics Data System (ADS)

    Morse, D. E.; Weaver, J. C.

    2001-12-01

    Oceanic diatoms, sponges and other organisms synthesize gigatons per year of silica from silicic acid, ultimately obtained from the weathering of rock. This biogenic silica exhibits a remarkable diversity of structures, many of which reveal a precision of nanoarchitectural control that exceeds the capabilities of human engineering. In contrast to the conditions of anthropogenic and industrial manufacture, the biological synthesis of silica occurs under mild physiological conditions of low temperatures and pressures and near-neutral pH. In addition to the differentiation between biological and abiotic processes governing silica formation, the biomolecular mechanisms controlling synthesis of these materials may offer insights for the development of new, environmentally benign routes for synthesis of nanostructurally controlled silicas and high-performance polysiloxane composites. We found that the needle-like silica spicules made by the marine sponge, Tethya aurantia, each contain an occluded axial filament of protein composed predominantly of repeating assemblies of three similar subunits we named "silicateins." To our surprise, analysis of the purified protein subunits and the cloned silicatein DNAs revealed that the silicateins are highly homologous to a family of hydrolytic enzymes. As predicted from this finding, we discovered that the silicatein filaments are more than simple, passive templates; they actively catalyze and spatially direct polycondensation to form silica, (as well as the phenyl- and methyl-silsesquioxane) from the corresponding silicon alkoxides at neutral pH and low temperature. Catalytic activity also is exhibited by the silicatein subunits obtained by disaggregation of the protein filaments and those produced from recombinant DNA templates cloned in bacteria. This catalytic activity accelerates the rate-limiting hydrolysis of the silicon alkoxide precursors. Genetic engineering, used to produce variants of the silicatein molecule with

  7. Generation of crystalline silica from sugarcane burning.

    PubMed

    Le Blond, Jennifer S; Horwell, Claire J; Williamson, Ben J; Oppenheimer, Clive

    2010-07-01

    Sugarcane leaves contain amorphous silica, which may crystallise to form crystalline silica polymorphs (cristobalite or quartz), during commercial sugarcane harvesting where sugarcane plants are burned. Respirable airborne particulate containing these phases may present an occupational health hazard. Following from an earlier pilot study (J. S. Le Blond, B. J. Williamson, C. J. Horwell, A. K. Monro, C. A. Kirk and C. Oppenheimer, Atmos. Environ., 2008, 42, 5558-5565) in which experimental burning of sugarcane leaves yielded crystalline silica, here we report on actual conditions during sugarcane burning on commercial estates, investigate the physico-chemical properties of the cultivated leaves and ash products, and quantify the presence of crystalline silica. Commercially grown raw sugarcane leaf was found to contain up to 1.8 wt% silica, mostly in the form of amorphous silica bodies (with trace impurities e.g., Al, Na, Mg), with only a small amount of quartz. Thermal images taken during several pre-harvest burns recorded temperatures up to 1056 degrees C, which is sufficient for metastable cristobalite formation. No crystalline silica was detected in airborne particulate from pre-harvest burning, collected using a cascade impactor. The sugarcane trash ash formed after pre-harvest burning contained between 10 and 25 wt% SiO(2), mostly in an amorphous form, but with up to 3.5 wt% quartz. Both quartz and cristobalite were identified in the sugarcane bagasse ash (5-15 wt% and 1-3 wt%, respectively) formed in the processing factory. Electron microprobe analysis showed trace impurities of Mg, Al and Fe in the silica particles in the ash. The absence of crystalline silica in the airborne emissions and lack of cristobalite in trash ash suggest that high temperatures during pre-harvest burning were not sustained long enough for cristobalite to form, which is supported by the presence of low temperature sylvite and calcite in the residual ash. The occurrence of quartz and

  8. Chitosan-silica hybrid porous membranes.

    PubMed

    Pandis, Christos; Madeira, Sara; Matos, Joana; Kyritsis, Apostolos; Mano, João F; Ribelles, José Luis Gómez

    2014-09-01

    Chitosan-silica porous hybrids were prepared by a novel strategy in order to improve the mechanical properties of chitosan (CHT) in the hydrogel state. The inorganic silica phase was introduced by sol-gel reactions in acidic medium inside the pores of already prepared porous scaffolds. In order to make the scaffolds insoluble in acidic media chitosan was cross-linked by genipin (GEN) with an optimum GEN concentration of 3.2 wt.%. Sol-gel reactions took place with Tetraethylorthosilicate (TEOS) and 3-glycidoxypropyltrimethoxysilane (GPTMS) acting as silica precursors. GPTMS served also as a coupling agent between the free amino groups of chitosan and the silica network. The morphology study of the composite revealed that the silica phase appears as a layer covering the chitosan membrane pore walls. The mechanical properties of the hybrids were characterized by means of compressive stress-strain measurements. By immersion in water the hybrids exhibit an increase in elastic modulus up to two orders of magnitude. PMID:25063153

  9. Surface treatment of silica nanoparticles for stable and charge-controlled colloidal silica

    PubMed Central

    Kim, Kyoung-Min; Kim, Hye Min; Lee, Won-Jae; Lee, Chang-Woo; Kim, Tae-il; Lee, Jong-Kwon; Jeong, Jayoung; Paek, Seung-Min; Oh, Jae-Min

    2014-01-01

    An attempt was made to control the surface charge of colloidal silica nanoparticles with 20 nm and 100 nm diameters. Untreated silica nanoparticles were determined to be highly negatively charged and have stable hydrodynamic sizes in a wide pH range. To change the surface to a positively charged form, various coating agents, such as amine containing molecules, multivalent metal cation, or amino acids, were used to treat the colloidal silica nanoparticles. Molecules with chelating amine sites were determined to have high affinity with the silica surface to make agglomerations or gel-like networks. Amino acid coatings resulted in relatively stable silica colloids with a modified surface charge. Three amino acid moiety coatings (L-serine, L-histidine, and L-arginine) exhibited surface charge modifying efficacy of L-histidine > L-arginine > L-serine and hydrodynamic size preservation efficacy of L-serine > L-arginine > L-histidine. The time dependent change in L-arginine coated colloidal silica was investigated by measuring the pattern of the backscattered light in a Turbiscan™. The results indicated that both the 20 nm and 100 nm L-arginine coated silica samples were fairly stable in terms of colloidal homogeneity, showing only slight coalescence and sedimentation. PMID:25565824

  10. Surfactant removal and silica condensation during the photochemical calcination of thin film silica mesophases.

    PubMed

    Dattelbaum, Andrew M; Amweg, Meri L; Ruiz, Julia D; Ecke, Laurel E; Shreve, Andrew P; Parikh, Atul N

    2005-08-01

    The evolution of photochemical surfactant removal and silica condensation from organically templated thin film silica nanocomposites with mesoscopic ordering has been probed using a combined application of Fourier transform infrared (FT-IR) spectroscopy and single wavelength ellipsometry. Thin films of silica nanocomposites were prepared by a previously reported evaporation-induced self-assembly process. Specifically, oxidized silicon and gold substrates were withdrawn at 25 mm/min from a subcritical micelle concentration solution containing an ethylene oxide surfactant as a structure-directing agent and tetraethyl orthosilicate as a silica precursor. Real-time grazing incidence difference FT-IR spectra of the nanocomposite films on gold taken during exposure to short-wavelength ultraviolet light (184-257 nm) show that surfactant removal and silica condensation occur gradually and concomitantly. Surfactant removal and silica reconstructions were found to be nearly complete after 90 min of exposure. Further, a transient feature was observed in the FT-IR spectra around 1713 cm(-1) during the UV exposure process and was assigned to a carbonyl (C=O) stretching mode absorption, reflecting the transient formation of a partially oxidized surfactant intermediate. From these data we propose a stepwise model for surfactant removal from the nanocomposite films. Ellipsometrically determined index of refraction values collected as a function of UV exposure are also shown to support such a stepwise mechanism of surfactant removal from the ordered nanocomposite silica thin film mesophases studied here. PMID:16852834

  11. Silica-titania composite aerogel photocatalysts by chemical liquid deposition of titania onto nanoporous silica scaffolds.

    PubMed

    Zu, Guoqing; Shen, Jun; Wang, Wenqin; Zou, Liping; Lian, Ya; Zhang, Zhihua

    2015-03-11

    Silica-titania composite aerogels were synthesized by chemical liquid deposition of titania onto nanoporous silica scaffolds. This novel deposition process was based on chemisorption of partially hydrolyzed titanium alkoxides from solution onto silica nanoparticle surfaces and subsequent hydrolysis and condensation to afford titania nanoparticles on the silica surface. The titania is homogeneously distributed in the silica-titania composite aerogels, and the titania content can be effectively controlled by regulating the deposition cycles. The resultant composite aerogel with 15 deposition cycles possessed a high specific surface area (SSA) of 425 m(2)/g, a small particle size of 5-14 nm, and a large pore volume and pore size of 2.41 cm(3)/g and 18.1 nm, respectively, after heat treatment at 600 °C and showed high photocatalytic activity in the photodegradation of methylene blue under UV-light irradiation. Its photocatalytic activity highly depends on the deposition cycles and heat treatment. The combination of small particle size, high SSA, and enhanced crystallinity after heat treatment at 600 °C contributes to the excellent photocatalytic property of the silica-titania composite aerogel. The higher SSAs compared to those of the reported titania aerogels (<200 m(2)/g at 600 °C) at high temperatures combined with the simple method makes the silica-titania aerogels promising candidates as photocatalysts. PMID:25664480

  12. Interfacial interaction between the epoxidized natural rubber and silica in natural rubber/silica composites

    NASA Astrophysics Data System (ADS)

    Xu, Tiwen; Jia, Zhixin; Luo, Yuanfang; Jia, Demin; Peng, Zheng

    2015-02-01

    The epoxidized natural rubber (ENR) as an interfacial modifier was used to improve the mechanical and dynamical mechanical properties of NR/silica composites. In order to reveal the interaction mechanism between ENR and silica, the ENR/Silica model compound was prepared by using an open mill and the interfacial interaction of ENR with silica was investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), X-ray diffraction (XRD) and stress-strain testing. The results indicated that the ring-opening reaction occurs between the epoxy groups of ENR chains and Si-OH groups on the silica surfaces and the covalent bonds are formed between two phases, which can improve the dispersion of silica in the rubber matrix and enhance the interfacial combination between rubber and silica. The ring-opening reaction occurs not only in vulcanization process but also in mixing process, meanwhile, the latter seems to be more important due to the simultaneous effects of mechanical force and temperature.

  13. High purity silica reflective heat shield development

    NASA Technical Reports Server (NTRS)

    Nachtscheim, P. R.; Blome, J. C.

    1976-01-01

    A hyperpure vitreous silica material is being developed for use as a reflective and ablative heat shield for planetary entry. Various purity grades and forms of raw materials were evaluated along with various processing methods. Slip casting of high purity grain was selected as the best processing method, resulting in a highly reflective material in the wavelength bands of interest (the visible and ultraviolet regions). The selected material was characterized with respect to optical, mechanical and physical properties using a limited number of specimens. The process has been scaled up to produce a one-half scale heat shield (18 in. dia.) (45.72 cm) for a Jupiter entry vehicle. This work is now being extended to improve the structural safety factor of the heat shield by making hyperpure silica material tougher through the addition of silica fibers.

  14. High resolution patterning of silica aerogels

    SciTech Connect

    Bertino, M.F.; Hund, J.F.; Sosa, J.; Zhang, G.; Sotiriou-Leventis, C.; Leventis, N.; Tokuhiro, A.T.; Terry, J.

    2008-10-30

    Three-dimensional metallic structures are fabricated with high spatial resolution in silica aerogels. In our method, silica hydrogels are prepared with a standard base-catalyzed route, and exchanged with an aqueous solution typically containing Ag{sup +} ions (1 M) and 2-propanol (0.2 M). The metal ions are reduced photolytically with a table-top ultraviolet lamp, or radiolytically, with a focused X-ray beam. We fabricated dots and lines as small as 30 x 70 {micro}m, protruding for several mm into the bulk of the materials. The hydrogels are eventually supercritically dried to yield aerogels, without any measurable change in the shape and spatial resolution of the lithographed structures. Transmission electron microscopy shows that illuminated regions are composed by Ag clusters with a size of several {micro}m, separated by thin layers of silica.

  15. Fused silica windows for solar receiver applications

    NASA Astrophysics Data System (ADS)

    Hertel, Johannes; Uhlig, Ralf; Söhn, Matthias; Schenk, Christian; Helsch, Gundula; Bornhöft, Hansjörg

    2016-05-01

    A comprehensive study of optical and mechanical properties of quartz glass (fused silica) with regard to application in high temperature solar receivers is presented. The dependence of rupture strength on different surface conditions as well as high temperature is analyzed, focussing particularly on damage by devitrification and sandblasting. The influence of typical types of contamination in combination with thermal cycling on the optical properties of fused silica is determined. Cleaning methods are compared regarding effectiveness on contamination-induced degradation for samples with and without antireflective coating. The FEM-aided design of different types of receiver windows and their support structure is presented. A large-scale production process has been developed for producing fused silica dome shaped windows (pressurized window) up to a diameter of 816 mm. Prototypes were successfully pressure-tested in a test bench and certified according to the European Pressure Vessel Directive.

  16. Fullerene-silica complexes for medical chemistry

    NASA Astrophysics Data System (ADS)

    Sheka, E. F.

    2007-06-01

    A quantum-chemical study of the interaction of C60 fullerene with nanosized silica was performed. It was demonstrated that a fullerene molecule forms a weakly bound complex with a pyrogenic silica (Aerosil) particle only via the interaction with the silanediol groups of the hydroxyl covering on the particle. By contrast, a fullerene molecule is not bonded to an individual siloxane cycle, and, therefore, fullerosilica gel is formed due to the retention of fullerene molecules in pores of silica gel as a result cooperative action of the siloxane cycles comprising the pore. In both cases, the predicted medico-biological action of medicinal preparations is due to the radical-like and donor-acceptor characteristics of the C60 molecule.

  17. Electroactive Silica Nanoparticles for Biological Labeling

    SciTech Connect

    Wang, Jun; Liu, Guodong; Lin, Yuehe

    2006-08-29

    A novel electrochemical immuno-biosensor based on poly(guanine)-functionalized silica nanoparticle labels and mediator-generated catalytic reaction was described. The functionalized silica NPs conjugates were characterized by atomic force microscopy, X-ray photoelectron spectroscopy, and electrochemistry. This immunobiosensor is very sensitive and the limit of detection was found to be down to 0.2 ng/ml (4 pM), which was attributed to signal amplification by poly[G] functionalized silica NPs and guanine catalytic oxidation. Attractive feature of this approach is feasible to develop a cheap, sensitive and portable device for multiplexed diagnoses of different proteins. This method is simple, selective and reproducible for trace protein analysis and can be extended to study protein/protein, peptide/protein, and DNA/ protein interactions.

  18. Cellular complexity captured in durable silica biocomposites

    PubMed Central

    Kaehr, Bryan; Townson, Jason L.; Kalinich, Robin M.; Awad, Yasmine H.; Swartzentruber, B. S.; Dunphy, Darren R.; Brinker, C. Jeffrey

    2012-01-01

    Tissue-derived cultured cells exhibit a remarkable range of morphological features in vitro, depending on phenotypic expression and environmental interactions. Translation of these cellular architectures into inorganic materials would provide routes to generate hierarchical nanomaterials with stabilized structures and functions. Here, we describe the fabrication of cell/silica composites (CSCs) and their conversion to silica replicas using mammalian cells as scaffolds to direct complex structure formation. Under mildly acidic solution conditions, silica deposition is restricted to the molecularly crowded cellular template. Inter- and intracellular heterogeneity from the nano- to macroscale is captured and dimensionally preserved in CSCs following drying and subjection to extreme temperatures allowing, for instance, size and shape preserving pyrolysis of cellular architectures to form conductive carbon replicas. The structural and behavioral malleability of the starting material (cultured cells) provides opportunities to develop robust and economical biocomposites with programmed structures and functions. PMID:23045634

  19. Stimuli-responsive polyaniline coated silica microspheres and their electrorheology

    NASA Astrophysics Data System (ADS)

    Park, Dae Eun; Choi, Hyoung Jin; Vu, Cuong Manh

    2016-05-01

    Silica/polyaniline (PANI) core–shell structured microspheres were synthesized by coating the surface of silica micro-beads with PANI and applied as a candidate inorganic/polymer composite electrorheological (ER) material. The silica micro-beads were initially modified using N-[(3-trimethoxysilyl)-propyl] aniline to activate an aniline functional group on the silica surface for a better PANI coating. The morphology of the PANI coating on the silica surface was examined by scanning electron microscopy and the silica/PANI core–shell structure was confirmed by transmission electron microscopy. The chemical structure of the particles was confirmed by Fourier transform infrared spectroscopy. Rotational rheometry was performed to confirm the difference in the ER properties between pure silica and silica/PANI microsphere-based ER fluids when dispersed in silicone oil.

  20. Effect of feeding extruded flaxseed with different grains on the performance of dairy cows and milk fatty acid profile.

    PubMed

    Neveu, C; Baurhoo, B; Mustafa, A

    2014-03-01

    Sixteen Holsteins cows were used in a Latin square design experiment to determine the effects of extruded flaxseed (EF) supplementation and grain source (i.e., corn vs. barley) on performance of dairy cows. Extruded flaxseed diets contained 10% [dry matter (DM) basis] of an EF product that consisted of 75% flaxseed and 25% ground alfalfa meal. Four lactating Holsteins cows fitted with rumen fistulas were used to determine the effects of dietary treatments on ruminal fermentation. Intakes of DM (23.2 vs. 22.2 kg/d), crude protein (4.2 vs. 4.0 kg/d), and neutral detergent fiber (8.3 vs. 7.9 kg/d) were greater for cows fed EF diets than for cows fed diets without EF. Milk yield and composition were not affected by dietary treatments. However, 4% fat-corrected milk (30.5% vs. 29.6 kg/d) and solids-corrected milk (30.7 vs. 29.9 kg/d) were increased by EF supplementation. Ruminal pH and total volatile fatty acid concentration were not influenced by EF supplementation. However, feeding barley relative to corn increased molar proportions of acetate and butyrate and decreased that of propionate. Ruminal NH3-N was lower for cows fed barley than for cows fed corn. Milk fatty acid composition was altered by both grain source and EF supplementation. Cows fed EF produced milk with higher polyunsaturated and lower saturated fatty acid concentrations than cows fed diets without EF. Feeding EF or corn increased the milk concentration of C18:0, whereas that of C16:0 was decreased by EF supplementation only. Extruded flaxseed supplementation increased milk fat α-linolenic acid content by 60% and conjugated linoleic acid content by 29%. Feeding corn relative to barley increased milk conjugated linoleic acid by 29% but had no effect on milk α-linolenic concentration. Differences in animal performance and milk fatty acid composition were mainly due to EF supplementation, whereas differences in ruminal fermentation were mostly due to grain source. PMID:24418278

  1. Thermal pretreatment of silica composite filler materials

    PubMed Central

    Wan, Quan; Ramsey, Christopher

    2010-01-01

    Three different silica filler materials were thermally treated in order to effect dehydration, dehydroxylation, and rehydroxylation. Samples were characterized by thermogravimetry (TG), pycnometry, elemental analysis, and scanning electron microscopy (SEM). For all fillers, our results indicate incremental removal of silanol groups at higher heating temperatures and irreversible dehydroxylation at over 673 K. To remove the organic content and maintain adequate silanol density for subsequent silanization on Stöber-type silica, we suggest heating at 673 K followed by overnight boiling in water. PMID:20445821

  2. Silica nanoporous membranes and their applications

    NASA Astrophysics Data System (ADS)

    Khabibullin, Amir

    This thesis describes the development of novel silica and hybrid nanoporous membranes. Nanoporous membranes are widely used in various applications. This thesis focuses on their potential applications in the energy area, such as fuel cells and lithium batteries, and in separations and ultrafiltration. We use silica colloidal spheres and polymer-modified silica spheres to prepare the membranes in a time-, cost- and material-efficient manner. First, we prepared novel silica nanoporous membranes by pressing silica colloidal spheres followed by sintering. The pore size, the thickness, and the area of the membrane are precisely controlled by experiment parameters. The resulting membranes are mechanically and thermally durable, crack-free, and capable of size-selective transport. Next, to demonstrate the utility of the pressed membranes, described above, the proton-conductive pore-filled silica colloidal membranes were prepared and the fuel cells were constructed using these membranes. We modified these membranes by filling the membrane pores with surface-attached proton-conductive polymer brushes and prepared membrane-electrode assemblies to test fuel cell performance. We studied the proton conductivity and fuel cell performance as a function of the amount of sulfonic groups in the membrane. We also prepared and characterized reversible hybrid nanoporous membranes, self-assembled from solution containing polymer-modified silica colloidal spheres. Here we applied the new concept of noncovalent membranes, where the material is held together via noncovalent interactions of polymer brushes. This enables so-called reversible assembly of the membranes, in which membrane can be assembled in one solvent and dissolved in other. This approach provides advantages in recycling and reusing of the material. This work is one of the first of its kind and it opens a whole new area of research on reversible membranes made of polymer-modified nanoparticles. Finally, we applied our

  3. Enhancing Nucleation rates using Porous Silica

    NASA Astrophysics Data System (ADS)

    Akella, Sathish; Fraden, Seth

    2013-03-01

    The role of nucleants in promoting protein crystal nucleation is an on-going field of research. Porous silica acts as heterogeneous nucleation centers and enhances nucleation rates. For the protein lysozyme there are multiple polymorphs and we demonstrate that porous silica preferentially increases one of the polymorphs. Preliminary studies are presented in which accurate nucleation rates for the different polymorphs as a function of nucleant concentration are obtained through optical microscopy studies of thousands of crystallization trials in identical water-in-oil emulsion drops produced using microfluidics. NSF-IDBR

  4. Devitrification and shrinkage behavior of silica fibers

    NASA Technical Reports Server (NTRS)

    Zaplatynsky, I.

    1972-01-01

    Devitrification and shrinkage of three batches of silica fibers were investigated in the temperature range of 1200 to 1350 C. Fibers with high water and impurity content devitrified rapidly to cristobalite and quartz and exhibited rapid, but the least amount of, shrinkage. A batch with low water and impurity content devitrified more slowly to cristobalite only and underwent severe shrinkage by the mechanism of viscous flow. A third batch of intermediate purity level and low water content devitrified at a moderate rate mainly to cristobalite but shrunk very rapidly. Completely devitrified silica fibers did not exhibit any further shrinkage.

  5. Contamination of furnace-drawn silica fibers.

    PubMed

    Kaiser, P

    1977-03-01

    Contamination originating in an electric resistance furnace was found to increase substantially the losses of unclad and plastic-clad silica fibers. In contrast, the losses of doped silica fibers with sufficient cladding thickness were unaffected by impure drawing conditions. Operating the furnace without muffle tube and protecting the preform with a pure, inert gas injected via a counter-flow resulted in practically contamination-free operation and unclad-fiber losses as low as 3 dB/km. The removal of the muffle tube significantly simplified the furnace operation and reduced the cycling time from many hours to a few minutes. PMID:20168565

  6. Silica, silicosis and cancer in Finland.

    PubMed

    Partanen, T; Jaakkola, J; Tossavainen, A

    1995-01-01

    Approximately 100 000 Finnish workers are currently employed in jobs and tasks that may involve exposure to airborne silica dust. The major industries involved are mining and quarrying; production of glass, ceramics, bricks and other building materials; metal industry, particularly iron and steel founding; and construction. Over 1500 cases of silicosis have occurred in Finland since 1935. Tuberculosis has been a frequent complication of silicosis. Results of studies from several countries strongly suggest that silica dust also causes lung cancer. The results of the relevant Finnish epidemiologic and industrial hygiene studies addressing cancer risk and exposure to quartz dust are summarized. PMID:8929699

  7. Dynamic Compaction Modeling of Porous Silica Powder

    NASA Astrophysics Data System (ADS)

    Borg, John P.; Schwalbe, Larry; Cogar, John; Chapman, D. J.; Tsembelis, K.; Ward, Aaron; Lloyd, Andrew

    2006-07-01

    A computational analysis of the dynamic compaction of porous silica is presented and compared with experimental measurements. The experiments were conducted at Cambridge University's one-dimensional flyer plate facility. The experiments shock loaded samples of silica dust of various initial porous densities up to a pressure of 2.25 GPa. The computational simulations utilized a linear Us-Up Hugoniot. The compaction events were modeled with CTH, a 3D Eulerian hydrocode developed at Sandia National Laboratory. Simulated pressures at two test locations are presented and compared with measurements.

  8. Facile phenylboronate modification of silica by a silaneboronate.

    PubMed

    Pelton, Robert; Cui, Yuguo; Zhang, Dan; Chen, Yang; Thompson, Kate L; Armes, Steven P; Brook, Michael A

    2013-01-15

    Macroscopic and colloidal silica surfaces were readily modified with alkoxysilaneboronate, IV, yielding silica surfaces with covalently bonded phenylboronic acid groups. XPS and neutron activation confirmed the presence of boron. The ability of these surfaces to specifically interact with polyols was demonstrated with polyol-coated latex and ARS, a dye that specifically couples to boronic acid groups immobilized on colloidal or macroscopic silica. This is a new, direct approach for introduction of phenylboronic acid groups onto silica surfaces. PMID:23268744

  9. Viability loss of Escherichia coli cell populations in whey and corn meal snack treated at different temperatures with a twin screw extruder

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Many studies on the development of new and/ or value added nutritional meals for the US consumer have been reported. However, information on the effect of treatment parameters on microbial safety of foods extruded below 100 deg C is limited. In this study, we investigated the effect of extrusion tre...

  10. Extruded/injection-molded composites containing unripe plantain flour, ethylene vinyl-alcohol and glycerol: Evaluation of color, mechanical property and biodegradability

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extruded/injection-molded composites were produced from plantain flour blended with ethylene vinyl-alcohol (EVA) and glycerol. Scanning electron microscopy showed composites had a smooth surface and excellent compatibility between plantain flour, EVA and glycerol. The impact of increased plantain fl...

  11. 40 CFR 721.10119 - Siloxane modified silica nanoparticles (generic).

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Siloxane modified silica nanoparticles... Specific Chemical Substances § 721.10119 Siloxane modified silica nanoparticles (generic). (a) Chemical... as siloxane modified silica nanoparticles (PMN P-05-673) is subject to reporting under this...

  12. 40 CFR 721.10119 - Siloxane modified silica nanoparticles (generic).

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Siloxane modified silica nanoparticles... Specific Chemical Substances § 721.10119 Siloxane modified silica nanoparticles (generic). (a) Chemical... as siloxane modified silica nanoparticles (PMN P-05-673) is subject to reporting under this...

  13. 40 CFR 721.10119 - Siloxane modified silica nanoparticles (generic).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Siloxane modified silica nanoparticles... Specific Chemical Substances § 721.10119 Siloxane modified silica nanoparticles (generic). (a) Chemical... as siloxane modified silica nanoparticles (PMN P-05-673) is subject to reporting under this...

  14. Structural and energetic characteristics of silicas modified by organosilicon compounds.

    PubMed

    Gun'ko, V M; Sheeran, D J; Augustine, S M; Blitz, J P

    2002-05-01

    Silica gels Davisil 633 and 643, and fumed silica Cab-O-Sil HS-5 with grafted 3-aminopropyl dimethylsilyl (APDMS), butyl dimethylsilyl (BDMS), octadecyl dimethylsilyl (ODDMS), and trimethylsilyl (TMS) groups of different concentrations were studied using the nitrogen adsorption method. Changes in the textural and energetic characteristics of modified silicas depend on features of the oxide matrices and grafted OSC. PMID:16290577

  15. Shape-encoded silica microparticles for multiplexed bioassays.

    PubMed

    Kim, Lily Nari; Kim, Mira; Jung, Keumsim; Bae, Hyung Jong; Jang, Jisung; Jung, Yushin; Kim, Jiyun; Kwon, Sunghoon

    2015-08-01

    Shape-encoded silica microparticles for use in multiplexed bioassays were fabricated by using optofluidic maskless lithography (OFML) and tetraethylorthosilicate (TEOS) polymerization. These encoded silica microparticles exhibit excellent bioconjugation properties and negligible non-specific analyte adsorption. Encoded silica microparticles could be useful in a wide variety of applications, including DNA- and protein-based diagnostics. PMID:26125980

  16. Insulation formed of precipitated silica and fly ash

    SciTech Connect

    Barito, R.W.; Downs, K.L.

    1987-07-21

    This patent describes a slab of board-like material for use as a thermal insulation comprising: a. a precipitated silica and a fly ash material, between 30% and 70% based upon the total weight of the precipitated silica and fly ash material; and b. a gas and water light envelope containing the mixture of precipitated silica and fly ash material.

  17. 40 CFR 721.10119 - Siloxane modified silica nanoparticles (generic).

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Siloxane modified silica nanoparticles... Specific Chemical Substances § 721.10119 Siloxane modified silica nanoparticles (generic). (a) Chemical... as siloxane modified silica nanoparticles (PMN P-05-673) is subject to reporting under this...

  18. 40 CFR 721.10119 - Siloxane modified silica nanoparticles (generic).

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Siloxane modified silica nanoparticles... Specific Chemical Substances § 721.10119 Siloxane modified silica nanoparticles (generic). (a) Chemical... as siloxane modified silica nanoparticles (PMN P-05-673) is subject to reporting under this...

  19. Contributions of different strengthening mechanisms to the shear strength of an extruded Mg-4Zn-0.5Ca alloy

    NASA Astrophysics Data System (ADS)

    Naghdi, F.; Mahmudi, R.; Kang, J. Y.; Kim, H. S.

    2015-11-01

    The shear deformation behaviour of an extruded Mg-4Zn-0.5Ca alloy was studied using shear punch testing at room temperature. The extrusion process effectively refined the microstructure, leading to a grain size of 4.6 ± 1.4 μm. Contributions of different strengthening mechanisms to the room temperature shear yield stress, and overall flow stress of the material, were calculated. These mechanisms include dislocation strengthening, grain boundary strengthening, solid solution hardening and strengthening resulting from second-phase particles. Grain boundary strengthening and solid solution hardening made significant contributions to the overall strength of the material, while the contributions of second-phase particles and dislocations were trivial. The observed differences between calculated and experimental strength values were discussed based on the textural softening of the material.

  20. Uncontrolled study assessing the impact of a psyllium-enriched extruded dry diet on faecal consistency in cats with constipation.

    PubMed

    Freiche, Valerie; Houston, Doreen; Weese, Heather; Evason, Michelle; Deswarte, Géraldine; Ettinger, Gérald; Soulard, Yannick; Biourge, Vincent; German, Alexander J

    2011-12-01

    Two field trials, involving 66 cats (15 trial 1; 51 trial 2) were conducted to assess the efficacy of a psyllium-enriched diet for management of constipation in cats. After investigations and faecal evacuation (by enema if required), all cats were fed on a moderate fibre, psyllium-enriched, dry extruded diet. Additional therapy was either not used (trial 1), or initially allowed but was subsequently withdrawn if possible (trial 2). The diet was well tolerated, and palatability was excellent. Most cases improved after initial therapy (at 2 months; trial 1: 14/15 [93%]; trial 2: 42/51 [82%]), and faecal consistency improved significantly in both trials (P < 0.001). Use of cisapride and lactulose decreased significantly in trial 2 (P < 0.001 for both). The diets used in these pilot studies were efficient in the management of recurrent feline constipation. Randomised control trials are now recommended to examine whether a clinical benefit can be proven. PMID:21944542

  1. Comparative characterization of the physicochemical behavior and skin permeation of extruded DPPC liposomes modified by selected additives.

    PubMed

    Biruss, Babette; Valenta, Claudia

    2007-08-01

    The purpose of the present study was to analyze the influence of cholesterol (CHOL), stearylamine (SA), dicetyl phosphate (DCP), and xylenesulfonic acid sodium salt (SXS) in extruded DPPC (1,2-dipalmitoyl-sn-glycero-3-phosphocholine) liposomes on their size, shape, and skin permeation of the model drug progesterone. The additives were incorporated in different molar ratios in relation to the phospholipid content. It could be proven that different molar ratios of the additives to lipids were able to modify liposome size, zeta potential, and the characteristic phase transition temperature of the lipids. In standard skin diffusion experiments SA and SXS increased the progesterone permeation two- to fourfold respectively after 48 h compared to the control. PMID:17301964

  2. Effects of water on starch-g-polystyrene and starch-g-poly(methyl acrylate) extrudates. [Gamma radiation

    SciTech Connect

    Henderson, A.M.; Rudin, A.

    1982-11-01

    Polystyrene and poly(methyl acrylate) were grafted onto wheat starch by gamma radiation and chemical initiation, respectively. The respective percent add-on values were 46 and 45; 68% of the polystyrene formed was grafted to starch, and corresponding proportion of poly(methyl acrylate) was 41%. The molecular weight distributions of the homopolymer and graft portions were characterized, and extrusion conditions were established for production of ribbon samples of starch-g-PS and starch-g-PMA. Both copolymer types were considerably weakened by soaking in water, and this effect was more immediate and drastic for starch-g-poly(methyl acrylate). Both graft copolymers regained their original tensile strengths on drying, but the poly(methyl acrylate) specimens did not recover their original unswollen dimensions and retained high breaking elongations characteristic of soaked specimens. Tensile and dynamic mechanical properties of extruded and molded samples of both graft polymers are reported, and plasticizing effects of water are summarized.

  3. Application of film-casting technique to investigate drug-polymer miscibility in solid dispersion and hot-melt extrudate.

    PubMed

    Parikh, Tapan; Gupta, Simerdeep Singh; Meena, Anuprabha K; Vitez, Imre; Mahajan, Nidhi; Serajuddin, Abu T M

    2015-07-01

    Determination of drug-polymer miscibility is critical for successful development of solid dispersions. This report details a practical method to predict miscibility and physical stability of drug with various polymers in solid dispersion and, especially, in melt extrudates by applying a film-casting technique. Mixtures of itraconazole (ITZ) with hydroxypropylmethylcellulose phthalate (HPMCP), Kollidon(®) VA 64, Eudragit(®) E PO, and Soluplus(®) were film-casted, exposed to 40°C/75% RH for 1 month and then analyzed using differential scanning calorimetry (DSC), powder X-ray diffractometry, and polarized light microscopy (PLM). ITZ had the highest miscibility with HPMCP, being miscible at drug to polymer ratio of 6:4 (w/w). There was a downward trend of lower miscibility with Soluplus(®) (miscible at 3:7, w/w, and a few microcrystals present at 4:6, w/w), Kollidon(®) VA 64 (2:8, w/w) and Eudragit(®) E PO (<1:9, w/w). PLM was found more sensitive to detect drug crystallization than DSC and powder X-ray diffractometry. There was general correlation between results of film casting and hot-melt extrusion (HME) using a twin screw extruder. For ITZ-Soluplus(®) mixtures, HME at 4:6 (w/w) resulted in a single phase, whereas drug crystallization was observed at higher drug load. HME of ITZ-Kollidon(®) VA 64 mixtures also correlated well with the miscibility predicted by film casting. PMID:25917333

  4. Tensile and compressive creep behavior of extruded Mg–10Gd–3Y–0.5Zr (wt.%) alloy

    SciTech Connect

    Wang, H.; Wang, Q.D.; Boehlert, C.J.; Yin, D.D.; Yuan, J.

    2015-01-15

    The tensile and compressive creep behavior of an extruded Mg–10Gd–3Y–0.5Zr (wt.%) alloy was investigated at temperatures ranging from 200 °C to 300 °C and under stresses ranging from 30 MPa to 120 MPa. There existed an asymmetry in the tensile and compressive creep properties. The minimum creep rate of the alloy was slightly greater in tension than in compression. The measured values of the transient strain and initial creep rate in compression were greater than those in tension. The creep stress exponent was approximately 2.5 at low temperatures (T < 250 °C) and 3.4 at higher temperatures both in tension and in compression. The compression creep activation energy at low temperatures and high temperatures was 83.4 and 184.3 kJ/mol respectively, while one activation energy (184 kJ/mol) represented the tensile–creep behavior over the temperature range examined. Dislocation creep was suggested to be the main mechanism in tensile creep and in the high-temperature regime in compressive creep, while grain boundary sliding was suggested to dominate in the low-temperature regime in compressive creep. Precipitate free zones were observed near grain boundaries perpendicular to the loading direction in tension and parallel to the loading direction in compression. Electron backscattered diffraction analysis revealed that the texture changed slightly during creep. Non-basal slip was suggested to contribute to the deformation after basal slip was introduced. In the tensile–creep ruptured specimens, intergranular cracks were mainly observed at general high-angle boundaries. - Highlights: • Creep behavior of an extruded Mg–RE alloy was characterized by EBSD. • T5 aging treatment enhanced the tension–compression creep asymmetry. • The grains grew slightly during tensile creep, but not for compressive creep. • Precipitate free zones (PFZs) were observed at specific grain boundaries. • Intergranular fracture was dominant and cracks mainly originated at

  5. Preparation of EPR/silica filler by a co-irradiation method forming PP/EPR/silica nanocomposites

    NASA Astrophysics Data System (ADS)

    Qian, Jun; Dang, Shuaiying; Huang, Zhijuan; Xu, Yongshen

    2012-01-01

    This paper presents a novel approach to prepare ethylene-propylene rubber (EPR)/silica filler by co-irradiation method forming polypropylene (PP)/EPR/silica nanocomposites. The grafting of maleic anhydride (MAH) on EPR was first studied by co-irradiation in the micro-suspension without any chemical initiator, and the effects of MAH concentration and the total co-irradiation dose on the graft degree of MAH were investigated. Then PP/EPR/silica nanocomposites were successfully prepared by blending of PP matrix and EPR/silica filler, which was obtained by co-irradiation using a mixture of EPR/MAH microsuspension in xylene and tetraethoxysilane/KH560 sol in formic acid. FTIR and SEM results showed that the reactions between MAH on EPR chains and KH560 surrounding silica particles were adopted to form the EPR/silica filler with strong bonding and well silica dispersion. Mechanical properties of PP/EPR/silica nanocomposites with different silica contents and the comparisons with PP, PP/EPR and PP/silica films were studied. The rigid silica particles were trapped in EPR shell and well dispersed in PP/EPR/silica nanocomposites with good compatibility and strong interfacial adhesion, achieving overall improvements in stiffness, strength and toughness compared with pure PP.

  6. Molecular sieving silica membrane fabrication process

    DOEpatents

    Raman, Narayan K.; Brinker, Charles Jeffrey

    1998-01-01

    A process for producing a molecular sieve silica membrane comprising depositing a hybrid organic-inorganic polymer comprising at least one organic constituent and at least one inorganic constituent on a porous substrate material and removing at least a portion of the at least one organic constituent of the hybrid organic-inorganic polymer, forming a porous film.

  7. Molecular sieving silica membrane fabrication process

    DOEpatents

    Raman, Narayan K.; Brinker, Charles Jeffrey

    1999-01-01

    A process for producing a molecular sieve silica membrane comprising depositing a hybrid organic-inorganic polymer comprising at least one organic constituent and at least one inorganic constituent on a porous substrate material and removing at least a portion of the at least one organic constituent of the hybrid organic-inorganic polymer, forming a porous film.

  8. Molecular sieving silica membrane fabrication process

    DOEpatents

    Raman, N.K.; Brinker, C.J.

    1999-08-10

    A process is described for producing a molecular sieve silica membrane comprising depositing a hybrid organic-inorganic polymer comprising at least one organic constituent and at least one inorganic constituent on a porous substrate material and removing at least a portion of the at least one organic constituent of the hybrid organic-inorganic polymer, forming a porous film. 11 figs.

  9. Kinetics of silica-phase transitions

    SciTech Connect

    Duffy, C.J.

    1993-07-01

    In addition to the stable silica polymorph quartz, several metastable silica phases are present in Yucca Mountain. The conversion of these phases to quartz is accompanied by volume reduction and a decrease in the aqueous silica activity, which may destabilize clinoptilolite and mordenite. The primary reaction sequence for the silica phases is from opal or glass to disordered opal-CT, followed by ordering of the opal-CT and finally by the crystallization of quartz. The ordering of opal-CT takes place in the solid state, whereas the conversion of opal-CT takes place through dissolution-reprecipitation involving the aqueous phase. It is proposed that the rate of conversion of opal-CT to quartz is controlled by diffusion of defects out of a disordered surface layer formed on the crystallizing quartz. The reaction rates are observed to be dependent on temperature, pressure, degree of supersaturation, and pH. Rate equations selected from the literature appear to be consistent with observations at Yucca Mountain.

  10. Mesoporous silica nanoparticles for active corrosion protection.

    PubMed

    Borisova, Dimitriya; Möhwald, Helmuth; Shchukin, Dmitry G

    2011-03-22

    This work presents the synthesis of monodisperse, mesoporous silica nanoparticles and their application as nanocontainers loaded with corrosion inhibitor (1H-benzotriazole (BTA)) and embedded in hybrid SiOx/ZrOx sol-gel coating for the corrosion protection of aluminum alloy. The developed porous system of mechanically stable silica nanoparticles exhibits high surface area (∼1000 m2·g(-1)), narrow pore size distribution (d∼3 nm), and large pore volume (∼1 mL·g(-1)). As a result, a sufficiently high uptake and storage of the corrosion inhibitor in the mesoporous nanocontainers was achieved. The successful embedding and homogeneous distribution of the BTA-loaded monodisperse silica nanocontainers in the passive anticorrosive SiOx/ZrOx film improve the wet corrosion resistance of the aluminum alloy AA2024 in 0.1 M sodium chloride solution. The enhanced corrosion protection of this newly developed active system in comparison to the passive sol-gel coating was observed during a simulated corrosion process by the scanning vibrating electrode technique (SVET). These results, as well as the controlled pH-dependent release of BTA from the mesoporous silica nanocontainers without additional polyelectrolyte shell, suggest an inhibitor release triggered by the corrosion process leading to a self-healing effect. PMID:21344888

  11. Tapered fibers embedded in silica aerogel.

    PubMed

    Xiao, Limin; Grogan, Michael D W; Leon-Saval, Sergio G; Williams, Rhys; England, Richard; Wadsworth, Willam J; Birks, Tim A

    2009-09-15

    We have embedded thin tapered fibers (with diameters down to 1 microm) in silica aerogel with low loss. The aerogel is rigid but behaves refractively like air, protecting the taper without disturbing light propagation along it. This enables a new class of fiber devices exploiting volume evanescent interactions with the aerogel itself or with dopants or gases in the pores. PMID:19756084

  12. Growth of hydroxyapatite nanoparticles on silica gels.

    PubMed

    Rivera-Muñoz, E M; Huirache-Acuña, R; Velázquez, R; Alonso-Núñez, G; Eguía-Eguía, S

    2011-06-01

    Synthetic, hydroxyapatite nanoparticles were grown on the surface of silica gels. The synthesis of those nanoparticles was obtained by immersing silica gels in a simulated body fluid (SBF) at 37 degrees C. The SBF was replaced every week to keep constant the Ca and P ion concentration and subsequent growth of hydroxyapatite was evaluated after 1-6 weeks of total soaking time in SBF. Hydroxyapatite nanoparticles were observed by scanning electron microscopy (SEM) on the surface of silica gel samples and confirmed by energy dispersive X-ray spectroscopy (EDS), Fourier Transform Infra Red Spectroscopy (FTIR) and powder X-ray Diffractometry (XRD) analysis. These particles show a regular shape and uniform size every week, keeping within the nanoscale always. Both the size and morphology of hydroxyapatite nanoparticles obtained are the result of the use of different chemical additives in the synthesis of silica gels, since they affect the liquid-to-solid interface, and the growth could correspond to a diffusion limited aggregation (DLA) process. A more detailed analysis, with higher magnifications, showed that hydroxyapatite nanoparticles are not solid spheres, showing a branched texture and their size depends on the scale and resolution of the measure instrument. PMID:21770224

  13. Cell viability in a wet silica gel.

    PubMed

    Nieto, Alejandra; Areva, Sami; Wilson, Timothy; Viitala, Reeta; Vallet-Regi, Maria

    2009-11-01

    A modified two-step sol-gel route using silicon ethoxide (TEOS) has been used to synthesize amorphous sol-gel-derived silica, which has been successfully used as a cell encapsulation matrix for 3T3 mouse fibroblasts and CRL-2595 epithelial cells due to its non-toxicity. The sol-gel procedure comprised a first, low pH hydrolysis step, followed by a neutral condensation-gelation step. A high water-to-TEOS ratio and the addition of d-glucose as a porogen and source of nutrients were chosen to minimize silica dissolution and improve the biocompatibility of the process. Indeed, the cell integrity in the encapsulation process was preserved by alcohol removal from the starting solution. Cells were then added in a buffered medium, causing rapid gelation and entrapment of the cells within a randomly structured siloxane matrix in the shape of a monolith, which was maintained in the wet state. MTT and alamarBlue assays were used to check the cytotoxicity of the silica gels and the viability of entrapped cells at initial times in contact with silica. To improve cell attachment, cell clumping experiments - where groups of cells were formed - were designed, rendering improved viability. The obtained materials are therefore excellent candidates for designing tissue-culture scaffolds and implantable bioreactors for biomedical applications. PMID:19481618

  14. Growth and structure of pyrogenic silica

    SciTech Connect

    Schaefer, D.W.; Hurd, A.J.; Christen, D.K.; Spooner, S.; Lin, J.S.

    1988-01-01

    Fractal analysis is used to interpret small-angle x-ray and neutron scattering data on commercial fumed silica powders. Rough primary particles are found in high surface area powders. A model based on ballistic polymerization, sintering, and diffusion-limited aggregation is proposed to explain the observed powder structure. 13 refs., 6 figs.

  15. Growth and structure of pyrogenic silica

    SciTech Connect

    Schaefer, D.W.; Hurd, A.J.; Christen, D.K.; Spooner, S.; Lin, J.S.

    1988-06-01

    Fractal analysis is used to interpret small-angle X-ray and neutron scattering data on commercial fund silica powders. Rough primary particles are found in high surface area powders. A model based on ballistic polymerization, sintering, and diffusion-limited aggregation is proposed to explain the observed powder structure. 13 refs., 6 figs.

  16. Determining silica solubility in bayer process liquor

    NASA Astrophysics Data System (ADS)

    Müller-Steinhagen, H.

    1998-11-01

    The efficient precipitation of dissolved silica from Bayer process liquor is essential for the production of high-quality alumina and the reduction of excessive scaling in the heat exchangers in the evaporation building of Bayer processes. The accurate prediction of silica solubility in Bayer liquor is one of the key parameters in improving the design and operation of the desilication process. Previous findings, particularly with respect to the influence of temperature and concentrations of caustic soda and alumina on the solubility of silica, are inconclusive. In this article, experimental results are presented over a wide range of temperature and alumina and caustic soda concentrations. Attempts are made to utilize artificial neural networks for identifying the process variables and modeling. The radial basis function neural network architecture was used successfully to generate a nonlinear correlation for the prediction of the solubility of silica in Bayer process liquor. The resulting correlation can predict the present data and the control data of other investigators with good accuracy.

  17. Optical properties of polyimide/silica nanocomposite

    NASA Astrophysics Data System (ADS)

    Tommalieh, M. J.; Zihlif, A. M.

    2010-12-01

    The optical properties of thin films of polyimide/silica nanocomposites prepared via sol-gel process were investigated as a function of nanosilica particles content. Absorption and reflectance spectra were collected by a spectrophotometer giving UV-radiation of wavelength range 200-800 nm. The optical data obtained were analyzed in terms of absorption formula for non-crystalline materials. The calculated values of the optical energy gap and the width of the energy tails of the localized states exhibited silica concentration dependence. The direct optical energy gap for neat polyimide is about 1.95 eV, and decreases to a value of 1.8 eV for nanocomposite of 25 wt% nanosilica content. It was found that the calculated refractive index and dielectric constants of nanocomposites increase with silica particles content. The overall dependence of the optical and dielectrical constants on silica content in polyimide matrix is argued on the basis of the observed morphology and overlap of the localized energy sates of different color centers. The EMT model was fitted to the observed dielectric data.

  18. Optical recording in copper-silica nanocomposite

    NASA Astrophysics Data System (ADS)

    Dmitruk, Igor; Blonskiy, Ivan; Korenyuk, Petro; Kadan, Viktor; Zubrilin, Mykola; Dmytruk, Andriy; Yeshchenko, Oleg; Alexeenko, Alexandr; Kotko, Andriy

    2014-05-01

    The application of field enhancement effect, which takes place when light, interacts with surface plasmon, for optical recording has been suggested. Copper-silica nanocomposite demonstrates possibility of optical writing and erasing under irradiation by second harmonic (400 nm) and fundamental wavelength (800 nm) of femtosecond titanium-sapphire laser, respectively.

  19. Carbon Nanotube Synthesis Using Mesoporous Silica Templates

    SciTech Connect

    Zheng, Feng; Liang, Liang; Gao, Yufei; Sukamto, Johanes H.; Aardahl, Chris L.

    2002-07-01

    Well-aligned carbon nanotubes (CNTs) were grown on mesoporous silica films by chemical vapor deposition (CVD). Ethylene was used as the carbon source and CVD was performed at 1023 K and atmospheric pressure. The films were doped with Fe during gelation, and three different structure directing agents were used for mesoporous silica synthesis: polyoxyethylene (10) cetyl ether (C16EO10), Pluronic tri-block copolymer (P123), and cetyltriethylammonium chloride (CTAC). A high degree of CNT alignment on C16EO10-mesoporous silica films was produced at Fe:Si molar ratio of 1.80. Similar alignment of CNTs was achieved on the other two types of films but on CTAC-mesoporous silica films, CNTs only grew parallel to the substrate surface from the cracks in the films because of the in-plane arrangement of the mesopores in such films. Considerable progress has been made in producing multi-walled carbon nanotubes (CNTs) by catalytic CVD techniques. If CNTs are to be integrated into certain useful devices, it is critical to be able to grow highly aligned arrays of CNTs with narrow size distribution and at specific locations on a substrate. Long-range alignment normal to the substrate results from steric crowding if the initial catalyst sites are sufficiently dense. Alignment may be improved with better control of the density of catalytic sites by means of a template of appropriate pore structure. The confinement of CNTs by the pores during the initial growth may also help align CNTs.

  20. Health hazards due to the inhalation of amorphous silica.

    PubMed

    Merget, R; Bauer, T; Küpper, H U; Philippou, S; Bauer, H D; Breitstadt, R; Bruening, T

    2002-01-01

    Occupational exposure to crystalline silica dust is associated with an increased risk for pulmonary diseases such as silicosis, tuberculosis, chronic bronchitis, chronic obstructive pulmonary disease (COPD) and lung cancer. This review summarizes the current knowledge about the health effects of amorphous (non-crystalline) forms of silica. The major problem in the assessment of health effects of amorphous silica is its contamination with crystalline silica. This applies particularly to well-documented pneumoconiosis among diatomaceous earth workers. Intentionally manufactured synthetic amorphous silicas are without contamination of crystalline silica. These synthetic forms may be classified as (1) wet process silica, (2) pyrogenic ("thermal" or "fumed") silica, and (3) chemically or physically modified silica. According to the different physicochemical properties, the major classes of synthetic amorphous silica are used in a variety of products, e.g. as fillers in the rubber industry, in tyre compounds, as free-flow and anti-caking agents in powder materials, and as liquid carriers, particularly in the manufacture of animal feed and agrochemicals; other uses are found in toothpaste additives, paints, silicon rubber, insulation material, liquid systems in coatings, adhesives, printing inks, plastisol car undercoats, and cosmetics. Animal inhalation studies with intentionally manufactured synthetic amorphous silica showed at least partially reversible inflammation, granuloma formation and emphysema, but no progressive fibrosis of the lungs. Epidemiological studies do not support the hypothesis that amorphous silicas have any relevant potential to induce fibrosis in workers with high occupational exposure to these substances, although one study disclosed four cases with silicosis among subjects exposed to apparently non-contaminated amorphous silica. Since the data have been limited, a risk of chronic bronchitis, COPD or emphysema cannot be excluded. There is no study