Science.gov

Sample records for failure modes analysis

  1. Failure mode analysis to predict product reliability.

    NASA Technical Reports Server (NTRS)

    Zemanick, P. P.

    1972-01-01

    The failure mode analysis (FMA) is described as a design tool to predict and improve product reliability. The objectives of the failure mode analysis are presented as they influence component design, configuration selection, the product test program, the quality assurance plan, and engineering analysis priorities. The detailed mechanics of performing a failure mode analysis are discussed, including one suggested format. Some practical difficulties of implementation are indicated, drawn from experience with preparing FMAs on the nuclear rocket engine program.

  2. Failure Mode Identification Through Clustering Analysis

    NASA Technical Reports Server (NTRS)

    Arunajadai, Srikesh G.; Stone, Robert B.; Tumer, Irem Y.; Clancy, Daniel (Technical Monitor)

    2002-01-01

    Research has shown that nearly 80% of the costs and problems are created in product development and that cost and quality are essentially designed into products in the conceptual stage. Currently, failure identification procedures (such as FMEA (Failure Modes and Effects Analysis), FMECA (Failure Modes, Effects and Criticality Analysis) and FTA (Fault Tree Analysis)) and design of experiments are being used for quality control and for the detection of potential failure modes during the detail design stage or post-product launch. Though all of these methods have their own advantages, they do not give information as to what are the predominant failures that a designer should focus on while designing a product. This work uses a functional approach to identify failure modes, which hypothesizes that similarities exist between different failure modes based on the functionality of the product/component. In this paper, a statistical clustering procedure is proposed to retrieve information on the set of predominant failures that a function experiences. The various stages of the methodology are illustrated using a hypothetical design example.

  3. Failure modes and effects analysis automation

    NASA Technical Reports Server (NTRS)

    Kamhieh, Cynthia H.; Cutts, Dannie E.; Purves, R. Byron

    1988-01-01

    A failure modes and effects analysis (FMEA) assistant was implemented as a knowledge based system and will be used during design of the Space Station to aid engineers in performing the complex task of tracking failures throughout the entire design effort. The three major directions in which automation was pursued were the clerical components of the FMEA process, the knowledge acquisition aspects of FMEA, and the failure propagation/analysis portions of the FMEA task. The system is accessible to design, safety, and reliability engineers at single user workstations and, although not designed to replace conventional FMEA, it is expected to decrease by many man years the time required to perform the analysis.

  4. A streamlined failure mode and effects analysis

    SciTech Connect

    Ford, Eric C. Smith, Koren; Terezakis, Stephanie; Croog, Victoria; Gollamudi, Smitha; Gage, Irene; Keck, Jordie; DeWeese, Theodore; Sibley, Greg

    2014-06-15

    Purpose: Explore the feasibility and impact of a streamlined failure mode and effects analysis (FMEA) using a structured process that is designed to minimize staff effort. Methods: FMEA for the external beam process was conducted at an affiliate radiation oncology center that treats approximately 60 patients per day. A structured FMEA process was developed which included clearly defined roles and goals for each phase. A core group of seven people was identified and a facilitator was chosen to lead the effort. Failure modes were identified and scored according to the FMEA formalism. A risk priority number,RPN, was calculated and used to rank failure modes. Failure modes with RPN > 150 received safety improvement interventions. Staff effort was carefully tracked throughout the project. Results: Fifty-two failure modes were identified, 22 collected during meetings, and 30 from take-home worksheets. The four top-ranked failure modes were: delay in film check, missing pacemaker protocol/consent, critical structures not contoured, and pregnant patient simulated without the team's knowledge of the pregnancy. These four failure modes hadRPN > 150 and received safety interventions. The FMEA was completed in one month in four 1-h meetings. A total of 55 staff hours were required and, additionally, 20 h by the facilitator. Conclusions: Streamlined FMEA provides a means of accomplishing a relatively large-scale analysis with modest effort. One potential value of FMEA is that it potentially provides a means of measuring the impact of quality improvement efforts through a reduction in risk scores. Future study of this possibility is needed.

  5. Failure-Modes-And-Effects Analysis Of Software Logic

    NASA Technical Reports Server (NTRS)

    Garcia, Danny; Hartline, Thomas; Minor, Terry; Statum, David; Vice, David

    1996-01-01

    Rigorous analysis applied early in design effort. Method of identifying potential inadequacies and modes and effects of failures caused by inadequacies (failure-modes-and-effects analysis or "FMEA" for short) devised for application to software logic.

  6. Mod 1 wind turbine generator failure modes and effects analysis

    NASA Technical Reports Server (NTRS)

    1979-01-01

    A failure modes and effects analysis (FMEA) was directed primarily at identifying those critical failure modes that would be hazardous to life or would result in major damage to the system. Each subsystem was approached from the top down, and broken down to successive lower levels where it appeared that the criticality of the failure mode warranted more detail analysis. The results were reviewed by specialists from outside the Mod 1 program, and corrective action taken wherever recommended.

  7. Failure Modes and Effects Analysis (FMEA) Assistant Tool Feasibility Study

    NASA Technical Reports Server (NTRS)

    Flores, Melissa; Malin, Jane T.

    2013-01-01

    An effort to determine the feasibility of a software tool to assist in Failure Modes and Effects Analysis (FMEA) has been completed. This new and unique approach to FMEA uses model based systems engineering concepts to recommend failure modes, causes, and effects to the user after they have made several selections from pick lists about a component s functions and inputs/outputs. Recommendations are made based on a library using common failure modes identified over the course of several major human spaceflight programs. However, the tool could be adapted for use in a wide range of applications from NASA to the energy industry.

  8. Failure Modes and Effects Analysis (FMEA): A Bibliography

    NASA Technical Reports Server (NTRS)

    2000-01-01

    Failure modes and effects analysis (FMEA) is a bottom-up analytical process that identifies process hazards, which helps managers understand vulnerabilities of systems, as well as assess and mitigate risk. It is one of several engineering tools and techniques available to program and project managers aimed at increasing the likelihood of safe and successful NASA programs and missions. This bibliography references 465 documents in the NASA STI Database that contain the major concepts, failure modes or failure analysis, in either the basic index of the major subject terms.

  9. Failure Mode Effects Analysis for an Accelerator Control System

    SciTech Connect

    Hartman, Steven M

    2009-01-01

    Failure mode effects analysis (FMEA) has been used in industry for design, manufacturing and assembly process quality control. It describes a formal approach for categorizing how a process may fail and for prioritizing failures based on their severity, frequency and likelihood of detection. Experience conducting a partial FMEA of an accelerator subsystem and its related control system will be reviewed. The applicability of the FMEA process to an operational accelerator control system will be discussed.

  10. Cycles till failure of silver-zinc cells with competing failure modes - Preliminary data analysis

    NASA Technical Reports Server (NTRS)

    Sidik, S. M.; Leibecki, H. F.; Bozek, J. M.

    1980-01-01

    The data analysis of cycles to failure of silver-zinc electrochemical cells with competing failure modes is presented. The test ran 129 cells through charge-discharge cycles until failure; preliminary data analysis consisted of response surface estimate of life. Batteries fail through low voltage condition and an internal shorting condition; a competing failure modes analysis was made using maximum likelihood estimation for the extreme value life distribution. Extensive residual plotting and probability plotting were used to verify data quality and selection of model.

  11. Failure modes and effects analysis (RADL Item 2-23)

    SciTech Connect

    1980-04-01

    The Pilot Plant is a central receiver design concept. It is comprised of five major subsystems as shown schematically, plus a set of equipment (Plant Support Subsystem) used to support total plant operation. The failure modes and effects analysis (FMEA) is a bottom-up analysis used to identify the failure characteristics of the system (total equipment used to produce electrical power), that is, the failure of a single component is assumed and the effect of that failure upon the system is determined. The FMEA is concerned with the plant from an operational standpoint (i.e., the production of electrical power). This analysis was performed to the component level. This was interpreted as a valve, computer, measurement sensor and its associated signal conditioning, an electronic black box, etc.

  12. Failure modes and effects analysis of fusion magnet systems

    SciTech Connect

    Zimmermann, M; Kazimi, M S; Siu, N O; Thome, R J

    1988-12-01

    A failure modes and consequence analysis of fusion magnet system is an important contributor towards enhancing the design by improving the reliability and reducing the risk associated with the operation of magnet systems. In the first part of this study, a failure mode analysis of a superconducting magnet system is performed. Building on the functional breakdown and the fault tree analysis of the Toroidal Field (TF) coils of the Next European Torus (NET), several subsystem levels are added and an overview of potential sources of failures in a magnet system is provided. The failure analysis is extended to the Poloidal Field (PF) magnet system. Furthermore, an extensive analysis of interactions within the fusion device caused by the operation of the PF magnets is presented in the form of an Interaction Matrix. A number of these interactions may have significant consequences for the TF magnet system particularly interactions triggered by electrical failures in the PF magnet system. In the second part of this study, two basic categories of electrical failures in the PF magnet system are examined: short circuits between the terminals of external PF coils, and faults with a constant voltage applied at external PF coil terminals. An electromagnetic model of the Compact Ignition Tokamak (CIT) is used to examine the mechanical load conditions for the PF and the TF coils resulting from these fault scenarios. It is found that shorts do not pose large threats to the PF coils. Also, the type of plasma disruption has little impact on the net forces on the PF and the TF coils. 39 refs., 30 figs., 12 tabs.

  13. [Failure mode and effect analysis: application in chemotherapy].

    PubMed

    Chuang, Ching-Hui; Chuang, Sheu-Wen

    2009-08-01

    Medical institutions are increasingly concerned about ensuring the safety of patients under their care. Failure mode and effect analysis (FMEA) is a qualitative approach based on a proactive process. Strongly promoted by the Joint Commission Accredited of Health Organization (JCAHO) since 2002, FMEA has since been adopted and widely practiced in healthcare organizations to assess and analyze clinical error events. FMEA has proven to be an effective method of minimizing errors in both manufacturing and healthcare industries. It predicts failure points in systems and allows an organization to address proactively the causes of problems and prioritize improvement strategies. The application of FMEA in chemotherapy at our department identified three main failure points: (1) inappropriate chemotherapy standard operating procedures (SOPs), (2) communication barriers, and (3) insufficient training of nurses. The application of FMEA in chemotherapy is expected to enhance the sensitivity and proactive abilities of healthcare practitioners during potentially risky situations as well as to improve levels of patient care safety. PMID:19634100

  14. Cycles till failure of silver-zinc cells with completing failures modes: Preliminary data analysis

    NASA Technical Reports Server (NTRS)

    Sidik, S. M.; Leibecki, H. F.; Bozek, J. M.

    1980-01-01

    One hundred and twenty nine cells were run through charge-discharge cycles until failure. The experiment design was a variant of a central composite factorial in five factors. Preliminary data analysis consisted of response surface estimation of life. Batteries fail under two basic modes; a low voltage condition and an internal shorting condition. A competing failure modes analysis using maximum likelihood estimation for the extreme value life distribution was performed. Extensive diagnostics such as residual plotting and probability plotting were employed to verify data quality and choice of model.

  15. Letter report seismic shutdown system failure mode and effect analysis

    SciTech Connect

    KECK, R.D.

    1999-09-01

    The Supply Ventilation System Seismic Shutdown ensures that the 234-52 building supply fans, the dry air process fans and vertical development calciner are shutdown following a seismic event. This evaluates the failure modes and determines the effects of the failure modes.

  16. Failure modes and effects analysis in clinical engineering.

    PubMed

    Willis, G

    1992-01-01

    Failure modes and effects analysis (FMEA) is a proactive quality assurance procedure that has been commonly used to address potential design flaws and product misuses during the design stage of a product's life. FMEA is becoming commonplace among manufacturing companies but is relatively unknown outside of manufacturing circles. One potential new application of FMEA is by medical device end-users who could address design or functional concerns specific to their situation. The continued increase in the amount and complexity of medical instrumentation necessitates an aggressive stance towards safety in each hospital, such as is recommended in this paper. PMID:10117004

  17. Failure mode and effects analysis: too little for too much?

    PubMed

    Dean Franklin, Bryony; Shebl, Nada Atef; Barber, Nick

    2012-07-01

    Failure mode and effects analysis (FMEA) is a structured prospective risk assessment method that is widely used within healthcare. FMEA involves a multidisciplinary team mapping out a high-risk process of care, identifying the failures that can occur, and then characterising each of these in terms of probability of occurrence, severity of effects and detectability, to give a risk priority number used to identify failures most in need of attention. One might assume that such a widely used tool would have an established evidence base. This paper considers whether or not this is the case, examining the evidence for the reliability and validity of its outputs, the mathematical principles behind the calculation of a risk prioirty number, and variation in how it is used in practice. We also consider the likely advantages of this approach, together with the disadvantages in terms of the healthcare professionals' time involved. We conclude that although FMEA is popular and many published studies have reported its use within healthcare, there is little evidence to support its use for the quantitative prioritisation of process failures. It lacks both reliability and validity, and is very time consuming. We would not recommend its use as a quantitative technique to prioritise, promote or study patient safety interventions. However, the stage of FMEA involving multidisciplinary mapping process seems valuable and work is now needed to identify the best way of converting this into plans for action. PMID:22447819

  18. The Worker Exposure Failure Modes and Effects Analysis

    SciTech Connect

    Cadwallader, L.C.

    2005-05-15

    The Worker Exposure Failure Modes and Effects Analysis (WE-FMEA) is a new approach to quantitatively evaluate worker risks from possible failures of co-located equipment in the complex environment of a magnetic or inertial fusion experiment. For next-step experiments such as the International Thermonuclear Experimental Reactor (ITER) or the National Ignition Facility (NIF), the systems and equipment will be larger, handle more throughput or power, and will, in general, be more robust than past experiments. These systems and equipment are necessary to operate the machine, but the rooms are congested with equipment, piping, and cables, which poses a new level of hazard for workers who will perform hands-on maintenance. The WE-FMEA systematically analyzes the nearby equipment and the work environment for equipment failure or inherent hazards, and then develops exposure scenarios. Once identified, the exposure scenarios are evaluated for the worker hazards and quantitative worker risk is calculated. Then risk scenarios are quantitatively compared to existing statistical data on worker injuries; high-risk scenarios can be identified and addressed in more detail to determine the proper means to reduce, mitigate, or protect against the hazard. The WE-FMEA approach is described and a cooling system maintenance example is given.

  19. Radiology failure mode and effect analysis: what is it?

    PubMed

    Abujudeh, Hani H; Kaewlai, Rathachai

    2009-08-01

    Proactive prevention of medical errors is critical in medical practice. Root cause analysis (RCA) is a conventional method used to deal with errors that result in an adverse event. However, RCA has several limitations. An analytic method for health care risk management, health care failure mode and effect analysis (FMEA), has been introduced relatively recently. Health care FMEA combines several existing analytic approaches into one simple tool with which to analyze a particular health care process, determine the risks associated with it, and develop corrective actions and outcome measures. The authors provide a brief history of health care FMEA, describe its validation process, and relate their experience with its use in a radiology department. PMID:19703888

  20. Failure mode and effects analysis outputs: are they valid?

    PubMed Central

    2012-01-01

    Background Failure Mode and Effects Analysis (FMEA) is a prospective risk assessment tool that has been widely used within the aerospace and automotive industries and has been utilised within healthcare since the early 1990s. The aim of this study was to explore the validity of FMEA outputs within a hospital setting in the United Kingdom. Methods Two multidisciplinary teams each conducted an FMEA for the use of vancomycin and gentamicin. Four different validity tests were conducted: · Face validity: by comparing the FMEA participants’ mapped processes with observational work. · Content validity: by presenting the FMEA findings to other healthcare professionals. · Criterion validity: by comparing the FMEA findings with data reported on the trust’s incident report database. · Construct validity: by exploring the relevant mathematical theories involved in calculating the FMEA risk priority number. Results Face validity was positive as the researcher documented the same processes of care as mapped by the FMEA participants. However, other healthcare professionals identified potential failures missed by the FMEA teams. Furthermore, the FMEA groups failed to include failures related to omitted doses; yet these were the failures most commonly reported in the trust’s incident database. Calculating the RPN by multiplying severity, probability and detectability scores was deemed invalid because it is based on calculations that breach the mathematical properties of the scales used. Conclusion There are significant methodological challenges in validating FMEA. It is a useful tool to aid multidisciplinary groups in mapping and understanding a process of care; however, the results of our study cast doubt on its validity. FMEA teams are likely to need different sources of information, besides their personal experience and knowledge, to identify potential failures. As for FMEA’s methodology for scoring failures, there were discrepancies between the teams’ estimates

  1. Failure mode and effects analysis application to critical care medicine.

    PubMed

    Duwe, Beau; Fuchs, Barry D; Hansen-Flaschen, John

    2005-01-01

    In July 2001, the United States Joint Commission on Accreditation of Health care Organizations adopted a new leadership standard that requires department heads in health care organizations to perform at least one Failure Mode and Effects Analysis (FMEA) every year. This proactive approach to error prevention has proven to be highly effective in other industries, notably aerospace, but remains untested in acute care hospitals. For several reasons, the intensive care unit (ICU) potentially is an attractive setting for early adoption of FMEA; however, successful implementation of FMEA in ICUs is likely to require strong, effective leadership and a sustained commitment to prevent errors that may have occurred rarely or never before in the local setting. This article describes FMEA in relation to critical care medicine and reviews some of the attractive features together with several potential pitfalls that are associated with this approach to error prevention in ICUs. PMID:15579350

  2. FMEA, the alternative process hazard method. [Failure Mode Effects Analysis

    SciTech Connect

    Goyal, R.K. )

    1993-05-01

    Failure mode effects analysis (FMEA) is an old reliability/assurance tool finding its way into the HPI. Not popular yet, this hazard technique has some viable applications that can improve hazard assessment data. Notably, FMEA studies can identify possible areas for improvement that may have not been discovered using other methods. Also, FMEA is not as labor intensive and costly as other process hazard analysis (PHA) methods. PSHA 1910.119 set in place an informational structure whose main purpose is the reduction of potential accidents and minimizing risks in the event of an accident. Consequently, HPI operators must evaluate their process systems and identify potential major hazards, such as fires, explosions and accidental release of toxic/hazardous chemicals, and protect their facilities, employees, the public and the environment. But, which PHA method(s) apply to a particular plant or process still remains a difficult question. This paper describes what FMEA is; types of FMEA; how to conduct a FMEA study; comparison with HAZOP (hazard and operability study); computer software; applicability of FMEA; and examples of its use.

  3. Thermoplastic matrix composites - Finite-element analysis of mode I and mode II failure specimens

    NASA Technical Reports Server (NTRS)

    Bankert, Ray J.; Lambropoulos, Nicholas D.; Shephard, Mark S.; Sternstein, Sanford S.

    1989-01-01

    A finite-element analysis was conducted to evaluate the stress distributions within mode I and mode II failure specimens, assuming both isotropic and orthotropic elastic material properties. The effects of anisotropy on both the magnitude and the location of the highest stress concentration at the vicinity of the crack tip are significant. The results from modeling realistic blunt crack tip geometry and resin-rich zones imply that local variations in the microstructure strongly influence the stress state near the crack tip and therefore the measured fracture properties. In addition, the features of a viscoelastic model for thermoplastic matrices are described. This model will be used in future investigations of matrix-dominated failure phenomena.

  4. Failure Mode Analysis of V-Shaped Pyrotechnically Actuated Valves

    NASA Technical Reports Server (NTRS)

    Sachdev, Jai S.; Hosangadi, A.; Chenoweth, James D.; Saulsberry, Regor L.; McDougle, Stephen H.

    2012-01-01

    Current V-shaped stainless steel pyrovalve initiators have rectified many of the deficiencies of the heritage Y-shaped aluminum design. However, a credible failure mode still exists for dual simultaneous initiator (NSI) firings in which low temperatures were detected at the booster cap and less consistent ignition was observed than when a single initiator was fired. In order to asses this issue, a numerical framework has been developed for predicting the flow through pyrotechnically actuated valves. This framework includes a fully coupled solution of the gas-phase equation with a non-equilibrium dispersed phase for solid particles as well as the capability to model conjugate gradient heat transfer to the booster cap. Through a hierarchy of increasingly complex simulations, a hypothesis for the failure mode of the nearly simultaneous dual NSI firings has been proven. The simulations indicate that the failure mode for simultaneous dual NSI firings may be caused by flow interactions between the flame channels. The shock waves from each initiator interact in the booster cavity resulting in a high pressure that prevents the gas and particulate velocity from rising in the booster cap region. This impedes the bulk of the particulate phase from impacting the booster cap and reduces the heat transfer to the booster cap since the particles do not impact it. Heat transfer calculations to the solid metal indicate that gas-phase convective heat transfer may not be adequate by itself and that energy transfer from the particulate phase may be crucial for the booster cap burn through.

  5. Constructing an effective prevention mechanism for MSW lifecycle using failure mode and effects analysis.

    PubMed

    Chen, Ying-Chu; Wu, Wen-Fang

    2015-12-01

    Municipal solid waste in Taiwan is a valuable source of renewable energy. Phases of municipal solid waste lifecycle (classification, disposal, storage, collection and transportation) before incineration or landfilled face various potential failures. Applying a proper technique to eliminate or decrease potential failures is desirable and needed. Failure Modes and Effects Analysis to municipal solid waste lifecycle was found in literature. This study utilized the Failure Modes and Effects Analysis as a convenient technique for determining, classifying and analyzing common failures in the municipal solid waste lifecycle. As a result, an appropriate risk scoring of severity, occurrence, and detection of failure modes and computing the Risk Priority Number for identifying the high potential failure modes were made. Nineteen failure modes were identified, and nine of them were ranked as the priority items for improvement. Recommended actions for all failure modes were suggested. Occurrences of failures were remarkably reduced after implementing the procedure for six months. The results of this study have minimized potential failures and brought continuous improvement, thus achieving a better protection of the environment. PMID:26372404

  6. A failure modes, mechanisms, and effects analysis (FMMEA) of lithium-ion batteries

    NASA Astrophysics Data System (ADS)

    Hendricks, Christopher; Williard, Nick; Mathew, Sony; Pecht, Michael

    2015-11-01

    Lithium-ion batteries are popular energy storage devices for a wide variety of applications. As batteries have transitioned from being used in portable electronics to being used in longer lifetime and more safety-critical applications, such as electric vehicles (EVs) and aircraft, the cost of failure has become more significant both in terms of liability as well as the cost of replacement. Failure modes, mechanisms, and effects analysis (FMMEA) provides a rigorous framework to define the ways in which lithium-ion batteries can fail, how failures can be detected, what processes cause the failures, and how to model failures for failure prediction. This enables a physics-of-failure (PoF) approach to battery life prediction that takes into account life cycle conditions, multiple failure mechanisms, and their effects on battery health and safety. This paper presents an FMMEA of battery failure and describes how this process enables improved battery failure mitigation control strategies.

  7. Failure mode analysis using state variables derived from fault trees with application

    SciTech Connect

    Bartholomew, R.J.

    1981-01-01

    Fault Tree Analysis (FTA) is used extensively to assess both the qualitative and quantitative reliability of engineered nuclear power systems employing many subsystems and components. FTA is very useful, but the method is limited by its inability to account for failure mode rate-of-change interdependencies (coupling) of statistically independent failure modes. The state variable approach (using FTA-derived failure modes as states) overcomes these difficulties and is applied to the determination of the lifetime distribution function for a heat pipe-thermoelectric nuclear power subsystem. Analyses are made using both Monte Carlo and deterministic methods and compared with a Markov model of the same subsystem.

  8. The use of failure mode effect and criticality analysis in a medication error subcommittee.

    PubMed

    Williams, E; Talley, R

    1994-04-01

    Failure Mode Effect and Criticality Analysis (FMECA) is the systematic assessment of a process or product that enables one to determine the location and mechanism of potential failures. It has been used by engineers, particularly in the aerospace industry, to identify and prioritize potential failures during product development when there is a lack of data but an abundance of expertise. The Institute for Safe Medication Practices has recommended its use in analyzing the medication administration process in hospitals and in drug product development in the pharamceutical industry. A medication error subcommittee adopted and modified FMECA to identify and prioritize significant failure modes in its specific medication administration process. Based on this analysis, the subcommittee implemented solutions to four of the five highest ranked failure modes. FMECA provided a method for a multidisciplinary group to address the most important medication error concerns based upon the expertise of the group members. It also facilitated consensus building in a group with varied perceptions. PMID:10133462

  9. A Tool To Support Failure Mode And Effects Analysis Based On Causal Modelling And Reasoning

    NASA Astrophysics Data System (ADS)

    Underwood, W. E.; Laib, S. L.

    1987-05-01

    A prototype knowledge-based system has been developed that supports Failure Mode & Effects Analysis (FMEA). The knowledge base consists of causal models of components and a representation for coupling these components into assemblies and systems. The causal models are qualitative models. They allow reasoning as to whether variables are increasing, decreasing or steady. The analysis strategies used by the prototype allow it to determine the effects of failure modes on the function of the part, the failure effect on the assembly the part is contained in, and the effect on the subsystem containing the assembly.

  10. Preliminary Failure Modes and Effects Analysis of the US Massive Gas Injection Disruption Mitigation System Design

    SciTech Connect

    Lee C. Cadwallader

    2013-10-01

    This report presents the results of a preliminary failure modes and effects analysis (FMEA) of a candidate design for the ITER Disruption Mitigation System. This candidate is the Massive Gas Injection System that provides machine protection in a plasma disruption event. The FMEA was quantified with “generic” component failure rate data as well as some data calculated from operating facilities, and the failure events were ranked for their criticality to system operation.

  11. Preliminary Failure Modes and Effects Analysis of the US DCLL Test Blanket Module

    SciTech Connect

    Lee C. Cadwallader

    2007-08-01

    This report presents the results of a preliminary failure modes and effects analysis (FMEA) of a small tritium-breeding test blanket module design for the International Thermonuclear Experimental Reactor. The FMEA was quantified with “generic” component failure rate data, and the failure events are binned into postulated initiating event families and frequency categories for safety assessment. An appendix to this report contains repair time data to support an occupational radiation exposure assessment for test blanket module maintenance.

  12. Preliminary Failure Modes and Effects Analysis of the US DCLL Test Blanket Module

    SciTech Connect

    Lee C. Cadwallader

    2010-06-01

    This report presents the results of a preliminary failure modes and effects analysis (FMEA) of a small tritium-breeding test blanket module design for the International Thermonuclear Experimental Reactor. The FMEA was quantified with “generic” component failure rate data, and the failure events are binned into postulated initiating event families and frequency categories for safety assessment. An appendix to this report contains repair time data to support an occupational radiation exposure assessment for test blanket module maintenance.

  13. Failure modes and effects criticality analysis and accelerated life testing of LEDs for medical applications

    NASA Astrophysics Data System (ADS)

    Sawant, M.; Christou, A.

    2012-12-01

    While use of LEDs in Fiber Optics and lighting applications is common, their use in medical diagnostic applications is not very extensive. Since the precise value of light intensity will be used to interpret patient results, understanding failure modes [1-4] is very important. We used the Failure Modes and Effects Criticality Analysis (FMECA) tool to identify the critical failure modes of the LEDs. FMECA involves identification of various failure modes, their effects on the system (LED optical output in this context), their frequency of occurrence, severity and the criticality of the failure modes. The competing failure modes/mechanisms were degradation of: active layer (where electron-hole recombination occurs to emit light), electrodes (provides electrical contact to the semiconductor chip), Indium Tin Oxide (ITO) surface layer (used to improve current spreading and light extraction), plastic encapsulation (protective polymer layer) and packaging failures (bond wires, heat sink separation). A FMECA table is constructed and the criticality is calculated by estimating the failure effect probability (β), failure mode ratio (α), failure rate (λ) and the operating time. Once the critical failure modes were identified, the next steps were generation of prior time to failure distribution and comparing with our accelerated life test data. To generate the prior distributions, data and results from previous investigations were utilized [5-33] where reliability test results of similar LEDs were reported. From the graphs or tabular data, we extracted the time required for the optical power output to reach 80% of its initial value. This is our failure criterion for the medical diagnostic application. Analysis of published data for different LED materials (AlGaInP, GaN, AlGaAs), the Semiconductor Structures (DH, MQW) and the mode of testing (DC, Pulsed) was carried out. The data was categorized according to the materials system and LED structure such as AlGaInP-DH-DC, Al

  14. Evaluation of Safety in a Radiation Oncology Setting Using Failure Mode and Effects Analysis

    SciTech Connect

    Ford, Eric C. Gaudette, Ray; Myers, Lee; Vanderver, Bruce; Engineer, Lilly; Zellars, Richard; Song, Danny Y.; Wong, John; DeWeese, Theodore L.

    2009-07-01

    Purpose: Failure mode and effects analysis (FMEA) is a widely used tool for prospectively evaluating safety and reliability. We report our experiences in applying FMEA in the setting of radiation oncology. Methods and Materials: We performed an FMEA analysis for our external beam radiation therapy service, which consisted of the following tasks: (1) create a visual map of the process, (2) identify possible failure modes; assign risk probability numbers (RPN) to each failure mode based on tabulated scores for the severity, frequency of occurrence, and detectability, each on a scale of 1 to 10; and (3) identify improvements that are both feasible and effective. The RPN scores can span a range of 1 to 1000, with higher scores indicating the relative importance of a given failure mode. Results: Our process map consisted of 269 different nodes. We identified 127 possible failure modes with RPN scores ranging from 2 to 160. Fifteen of the top-ranked failure modes were considered for process improvements, representing RPN scores of 75 and more. These specific improvement suggestions were incorporated into our practice with a review and implementation by each department team responsible for the process. Conclusions: The FMEA technique provides a systematic method for finding vulnerabilities in a process before they result in an error. The FMEA framework can naturally incorporate further quantification and monitoring. A general-use system for incident and near miss reporting would be useful in this regard.

  15. Application of failure mode and effect analysis in an assisted reproduction technology laboratory.

    PubMed

    Intra, Giulia; Alteri, Alessandra; Corti, Laura; Rabellotti, Elisa; Papaleo, Enrico; Restelli, Liliana; Biondo, Stefania; Garancini, Maria Paola; Candiani, Massimo; Viganò, Paola

    2016-08-01

    Assisted reproduction technology laboratories have a very high degree of complexity. Mismatches of gametes or embryos can occur, with catastrophic consequences for patients. To minimize the risk of error, a multi-institutional working group applied failure mode and effects analysis (FMEA) to each critical activity/step as a method of risk assessment. This analysis led to the identification of the potential failure modes, together with their causes and effects, using the risk priority number (RPN) scoring system. In total, 11 individual steps and 68 different potential failure modes were identified. The highest ranked failure modes, with an RPN score of 25, encompassed 17 failures and pertained to "patient mismatch" and "biological sample mismatch". The maximum reduction in risk, with RPN reduced from 25 to 5, was mostly related to the introduction of witnessing. The critical failure modes in sample processing were improved by 50% in the RPN by focusing on staff training. Three indicators of FMEA success, based on technical skill, competence and traceability, have been evaluated after FMEA implementation. Witnessing by a second human operator should be introduced in the laboratory to avoid sample mix-ups. These findings confirm that FMEA can effectively reduce errors in assisted reproduction technology laboratories. PMID:27282213

  16. Failure mode analysis of a post-tension anchored dam using linear finite element analysis

    NASA Astrophysics Data System (ADS)

    Corn, Aimee

    There are currently over 84,000 dams in the United States, and the average age of those dams is 52 years. Concrete gravity dams are the second most common dam type, with more than 3,000 in the United States. Current engineering technology and technical understanding of hydrologic and seismic events has resulted in significant increases to the required design loads for most dams; therefore, many older dams do not have adequate safety for extreme loading events. Concrete gravity dams designed and constructed in the early 20th century did not consider uplift pressures beneath the dam, which reduces the effective weight of the structure. One method that has been used to enhance the stability of older concrete gravity dams includes the post-tension anchor (PTA) system. Post-tensioning infers modifying cured concrete and using self-equilibrating elements to increase the weight of the section, which provides added stability. There is a lack of historical evidence regarding the potential failure mechanisms for PTA concrete gravity dams. Of particular interest, is how these systems behave during large seismic events. The objective of this thesis is to develop a method by which the potential failure modes during a seismic event for a PTA dam can be evaluated using the linear elastic finite element method of analysis. The most likely potential failure modes (PFM) for PTA designs are due to tensile failure and shear failure. A numerical model of a hypothetical project was developed to simulate PTAs in the dam. The model was subjected to acceleration time-history motions that simulated the seismic loads. The results were used to evaluate the likelihood of tendon failure due to both tension and shear. The results from the analysis indicated that the PTA load increased during the seismic event; however, the peak load in the tendons was less than the gross ultimate tensile strength (GUTS) and would not be expected to result in tensile failure at the assumed project. The analysis

  17. Model-OA wind turbine generator - Failure modes and effects analysis

    NASA Technical Reports Server (NTRS)

    Klein, William E.; Lali, Vincent R.

    1990-01-01

    The results failure modes and effects analysis (FMEA) conducted for wind-turbine generators are presented. The FMEA was performed for the functional modes of each system, subsystem, or component. The single-point failures were eliminated for most of the systems. The blade system was the only exception. The qualitative probability of a blade separating was estimated at level D-remote. Many changes were made to the hardware as a result of this analysis. The most significant change was the addition of the safety system. Operational experience and need to improve machine availability have resulted in subsequent changes to the various systems, which are also reflected in this FMEA.

  18. An improved method for risk evaluation in failure modes and effects analysis of CNC lathe

    NASA Astrophysics Data System (ADS)

    Rachieru, N.; Belu, N.; Anghel, D. C.

    2015-11-01

    Failure mode and effects analysis (FMEA) is one of the most popular reliability analysis tools for identifying, assessing and eliminating potential failure modes in a wide range of industries. In general, failure modes in FMEA are evaluated and ranked through the risk priority number (RPN), which is obtained by the multiplication of crisp values of the risk factors, such as the occurrence (O), severity (S), and detection (D) of each failure mode. However, the crisp RPN method has been criticized to have several deficiencies. In this paper, linguistic variables, expressed in Gaussian, trapezoidal or triangular fuzzy numbers, are used to assess the ratings and weights for the risk factors S, O and D. A new risk assessment system based on the fuzzy set theory and fuzzy rule base theory is to be applied to assess and rank risks associated to failure modes that could appear in the functioning of Turn 55 Lathe CNC. Two case studies have been shown to demonstrate the methodology thus developed. It is illustrated a parallel between the results obtained by the traditional method and fuzzy logic for determining the RPNs. The results show that the proposed approach can reduce duplicated RPN numbers and get a more accurate, reasonable risk assessment. As a result, the stability of product and process can be assured.

  19. Damage mechanics - failure modes

    SciTech Connect

    Krajcinovic, D.; Vujosevic, M.

    1996-12-31

    The present study summarizes the results of the DOE sponsored research program focused on the brittle failure of solids with disordered microstructure. The failure is related to the stochastic processes on the microstructural scale; namely, the nucleation and growth of microcracks. The intrinsic failure modes, such as the percolation, localization and creep rupture, are studied by emphasizing the effect of the micro-structural disorder. A rich spectrum of physical phenomena and new concepts that emerges from this research demonstrates the reasons behind the limitations of traditional, deterministic, and local continuum models.

  20. Failure mode and effect analysis-based quality assurance for dynamic MLC tracking systems

    SciTech Connect

    Sawant, Amit; Dieterich, Sonja; Svatos, Michelle; Keall, Paul

    2010-12-15

    Purpose: To develop and implement a failure mode and effect analysis (FMEA)-based commissioning and quality assurance framework for dynamic multileaf collimator (DMLC) tumor tracking systems. Methods: A systematic failure mode and effect analysis was performed for a prototype real-time tumor tracking system that uses implanted electromagnetic transponders for tumor position monitoring and a DMLC for real-time beam adaptation. A detailed process tree of DMLC tracking delivery was created and potential tracking-specific failure modes were identified. For each failure mode, a risk probability number (RPN) was calculated from the product of the probability of occurrence, the severity of effect, and the detectibility of the failure. Based on the insights obtained from the FMEA, commissioning and QA procedures were developed to check (i) the accuracy of coordinate system transformation, (ii) system latency, (iii) spatial and dosimetric delivery accuracy, (iv) delivery efficiency, and (v) accuracy and consistency of system response to error conditions. The frequency of testing for each failure mode was determined from the RPN value. Results: Failures modes with RPN{>=}125 were recommended to be tested monthly. Failure modes with RPN<125 were assigned to be tested during comprehensive evaluations, e.g., during commissioning, annual quality assurance, and after major software/hardware upgrades. System latency was determined to be {approx}193 ms. The system showed consistent and accurate response to erroneous conditions. Tracking accuracy was within 3%-3 mm gamma (100% pass rate) for sinusoidal as well as a wide variety of patient-derived respiratory motions. The total time taken for monthly QA was {approx}35 min, while that taken for comprehensive testing was {approx}3.5 h. Conclusions: FMEA proved to be a powerful and flexible tool to develop and implement a quality management (QM) framework for DMLC tracking. The authors conclude that the use of FMEA-based QM ensures

  1. Operations analysis (study 2.1). Contingency analysis. [of failure modes anticipated during space shuttle upper stage planning

    NASA Technical Reports Server (NTRS)

    1974-01-01

    Future operational concepts for the space transportation system were studied in terms of space shuttle upper stage failure contingencies possible during deployment, retrieval, or space servicing of automated satellite programs. Problems anticipated during mission planning were isolated using a modified 'fault tree' technique, normally used in safety analyses. A comprehensive space servicing hazard analysis is presented which classifies possible failure modes under the catagories of catastrophic collision, failure to rendezvous and dock, servicing failure, and failure to undock. The failure contingencies defined are to be taken into account during design of the upper stage.

  2. Ship operation and failure mode analysis using a maneuver simulator

    NASA Astrophysics Data System (ADS)

    Cabrerizo-Morales, Miguel Angel; Molina, Rafael; de los Santos, Francisco; Camarero, Alberto

    2013-04-01

    In a ship or floating structure operation the agents that contribute to the systems behaviour are not only those derived from fluid-structure interaction, but also the ones linked to mooring-control line set-up evolution and human interaction. Therefore, the analysis of such systems is affected by boundary conditions that change during a complete operation. Frequently, monitoring techniques in laboratory (model) and field (prototype) are based in different instrumental techniques adding difficulty to data comparison and, in some cases, inducing precision and repeatability errors. For this reason, the main aim of this study is to develop the methods and tools to achieve a deep knowledge of those floating systems and obtain capabilities to optimize their operationally thresholds. This abstract presents a methodology and an instrumental system applicable both in field and laboratory: SRECMOCOS Project (Small scale REal-time Caisson MOnitoring and COntrol System). SRECMOCOS compiles three modules. For the monitoring and control of the structure it has been developed a synchronized open and modular microcontroller-based electronic system that comprises sensors, to monitor agents and reactions, and actuators to perform pertinent actions after processing the sensors' data. A secondary objective has been to design and implement a global scaled simulator (1:22), at the 3D basin of The Harbour Research Lab at Technical University of Madrid, in which climatic agents and those derived from the rig/maneuvering setup and the structural design were included. The particular case of Campamento's drydock, in Algeciras Bay (Spain), has been used to apply and validate the methodology. SRECMOCOS Project conjugates control, monitoring and wireless communication systems in a real time basis, offering the possibility to register and simulate all the parameters involved in port operations. This approach offers a step forward into a monitoring strategy to be included in monitoring

  3. Performance improvement through proactive risk assessment: Using failure modes and effects analysis

    PubMed Central

    Yarmohammadian, Mohammad Hossein; Abadi, Tahereh Naseri Boori; Tofighi, Shahram; Esfahani, Sekine Saghaeiannejad

    2014-01-01

    Introduction: Cognizance of any error-prone professional activities has a great impact on the continuity of professional organizations in the competitive atmosphere, particularly in health care industry where every second has critical value in patients’ life saving. Considering invaluable functions of medical record department — as legal document and continuity of health care — “failure mode and effects analysis (FMEA)” utilized to identify the ways a process can fail, and how it can be made safer. Materials and Methods: The structured approach involved assembling a team of experts, employing a trained facilitator, introducing the rating scales and process during team orientation and collectively scoring failure modes. The probability of the failure-effect combination was related to the frequency of occurrence, potential severity, and likelihood of detection before causing any harm to the staff or patients. Frequency, severity and detectability were each given a score from 1 to 10. Risk priority numbers were calculated. Results: In total 56 failure modes were identified and in subsets of Medical Record Department including admission unit dividing emergency, outpatient and inpatient classes, statististic, health data organizing and data processing and Medical Coding units. Although most failure modes were classified as a high risk group, limited resources were, as an impediment to implement recommended actions at the same time. Conclusion: Proactive risk assessment methods, such as FMEA enable health care administrators to identify where and what safeguards are needed to protect against a bad outcome even when an error does occur. PMID:25013821

  4. Failure mode and effects analysis of witnessing protocols for ensuring traceability during IVF.

    PubMed

    Rienzi, Laura; Bariani, Fiorenza; Dalla Zorza, Michela; Romano, Stefania; Scarica, Catello; Maggiulli, Roberta; Nanni Costa, Alessandro; Ubaldi, Filippo Maria

    2015-10-01

    Traceability of cells during IVF is a fundamental aspect of treatment, and involves witnessing protocols. Failure mode and effects analysis (FMEA) is a method of identifying real or potential breakdowns in processes, and allows strategies to mitigate risks to be developed. To examine the risks associated with witnessing protocols, an FMEA was carried out in a busy IVF centre, before and after implementation of an electronic witnessing system (EWS). A multidisciplinary team was formed and moderated by human factors specialists. Possible causes of failures, and their potential effects, were identified and risk priority number (RPN) for each failure calculated. A second FMEA analysis was carried out after implementation of an EWS. The IVF team identified seven main process phases, 19 associated process steps and 32 possible failure modes. The highest RPN was 30, confirming the relatively low risk that mismatches may occur in IVF when a manual witnessing system is used. The introduction of the EWS allowed a reduction in the moderate-risk failure mode by two-thirds (highest RPN = 10). In our experience, FMEA is effective in supporting multidisciplinary IVF groups to understand the witnessing process, identifying critical steps and planning changes in practice to enable safety to be enhanced. PMID:26292780

  5. Failure modes and effects analysis of a coal-slurry preheater

    SciTech Connect

    Mitchell, H.A.; Parsly, L.F.; Smith, A.N.

    1981-09-01

    The Fossil Energy performance assurance program is concerned with the application of reliability, safety, and quality assurance techniques in the design and operation of the pilot plants and demonstration plants that exist or are being planned as part of the US Department of Energy fossil energy conversion programs. This report involves the application of one technique, failure modes and effects analysis (FMEA), on the safety and reliability analysis of the coal slurry preheater, a critical component in a typical coal direct liquefaction plant. The analysis identifies 55 potential failure modes. Fourteen of these events, if they should occur, would result in losses of sufficient magnitude to require special consideration in the design or operating phase to assure control of risk at an acceptable level. The report concludes that the FMEA could be a valuable tool in the identification of critical components for coal conversion systems. For maximum effect, FMEA needs to be used during the initial design phase. Its principal value is to determine high-risk failure modes, which could have unacceptable impacts on system safety and reliability/availability. The usefulness of FMEA will be improved if it is supplemented by the development of a failure data base; this data base could also be of value in selected cases as input to a more detaled technique such as fault-tree analysis.

  6. Application of failure mode and effect analysis in a radiology department.

    PubMed

    Thornton, Eavan; Brook, Olga R; Mendiratta-Lala, Mishal; Hallett, Donna T; Kruskal, Jonathan B

    2011-01-01

    With increasing deployment, complexity, and sophistication of equipment and related processes within the clinical imaging environment, system failures are more likely to occur. These failures may have varying effects on the patient, ranging from no harm to devastating harm. Failure mode and effect analysis (FMEA) is a tool that permits the proactive identification of possible failures in complex processes and provides a basis for continuous improvement. This overview of the basic principles and methodology of FMEA provides an explanation of how FMEA can be applied to clinical operations in a radiology department to reduce, predict, or prevent errors. The six sequential steps in the FMEA process are explained, and clinical magnetic resonance imaging services are used as an example for which FMEA is particularly applicable. A modified version of traditional FMEA called Healthcare Failure Mode and Effect Analysis, which was introduced by the U.S. Department of Veterans Affairs National Center for Patient Safety, is briefly reviewed. In conclusion, FMEA is an effective and reliable method to proactively examine complex processes in the radiology department. FMEA can be used to highlight the high-risk subprocesses and allows these to be targeted to minimize the future occurrence of failures, thus improving patient safety and streamlining the efficiency of the radiology department. PMID:20980666

  7. Failure mode analysis of silicon-based intracortical microelectrode arrays in non-human primates

    NASA Astrophysics Data System (ADS)

    Barrese, James C.; Rao, Naveen; Paroo, Kaivon; Triebwasser, Corey; Vargas-Irwin, Carlos; Franquemont, Lachlan; Donoghue, John P.

    2013-12-01

    Objective. Brain-computer interfaces (BCIs) using chronically implanted intracortical microelectrode arrays (MEAs) have the potential to restore lost function to people with disabilities if they work reliably for years. Current sensors fail to provide reliably useful signals over extended periods of time for reasons that are not clear. This study reports a comprehensive retrospective analysis from a large set of implants of a single type of intracortical MEA in a single species, with a common set of measures in order to evaluate failure modes. Approach. Since 1996, 78 silicon MEAs were implanted in 27 monkeys (Macaca mulatta). We used two approaches to find reasons for sensor failure. First, we classified the time course leading up to complete recording failure as acute (abrupt) or chronic (progressive). Second, we evaluated the quality of electrode recordings over time based on signal features and electrode impedance. Failure modes were divided into four categories: biological, material, mechanical, and unknown. Main results. Recording duration ranged from 0 to 2104 days (5.75 years), with a mean of 387 days and a median of 182 days (n = 78). Sixty-two arrays failed completely with a mean time to failure of 332 days (median = 133 days) while nine array experiments were electively terminated for experimental reasons (mean = 486 days). Seven remained active at the close of this study (mean = 753 days). Most failures (56%) occurred within a year of implantation, with acute mechanical failures the most common class (48%), largely because of connector issues (83%). Among grossly observable biological failures (24%), a progressive meningeal reaction that separated the array from the parenchyma was most prevalent (14.5%). In the absence of acute interruptions, electrode recordings showed a slow progressive decline in spike amplitude, noise amplitude, and number of viable channels that predicts complete signal loss by about eight years. Impedance measurements showed

  8. Some failure modes and analysis techniques for terrestrial solar cell modules

    NASA Technical Reports Server (NTRS)

    Shumka, A.; Stern, K. H.

    1978-01-01

    Analysis data are presented on failed/defective silicon solar cell modules of various types and produced by different manufacturers. The failure mode (e.g., internal short and open circuits, output power degradation, isolation resistance degradation, etc.) are discussed in detail and in many cases related to the type of technology used in the manufacture of the modules; wherever applicable, appropriate corrective actions are recommended. Consideration is also given to some failure analysis techniques that are applicable to such modules, including X-ray radiography, capacitance measurement, cell shunt resistance measurement by the shadowing technique, steady-state illumination test station for module performance illumination, laser scanning techniques, and the SEM.

  9. Application of Failure Mode and Effects Analysis to Intraoperative Radiation Therapy Using Mobile Electron Linear Accelerators

    SciTech Connect

    Ciocca, Mario; Cantone, Marie-Claire; Veronese, Ivan; Cattani, Federica; Pedroli, Guido; Molinelli, Silvia; Vitolo, Viviana; Orecchia, Roberto

    2012-02-01

    Purpose: Failure mode and effects analysis (FMEA) represents a prospective approach for risk assessment. A multidisciplinary working group of the Italian Association for Medical Physics applied FMEA to electron beam intraoperative radiation therapy (IORT) delivered using mobile linear accelerators, aiming at preventing accidental exposures to the patient. Methods and Materials: FMEA was applied to the IORT process, for the stages of the treatment delivery and verification, and consisted of three steps: 1) identification of the involved subprocesses; 2) identification and ranking of the potential failure modes, together with their causes and effects, using the risk probability number (RPN) scoring system, based on the product of three parameters (severity, frequency of occurrence and detectability, each ranging from 1 to 10); 3) identification of additional safety measures to be proposed for process quality and safety improvement. RPN upper threshold for little concern of risk was set at 125. Results: Twenty-four subprocesses were identified. Ten potential failure modes were found and scored, in terms of RPN, in the range of 42-216. The most critical failure modes consisted of internal shield misalignment, wrong Monitor Unit calculation and incorrect data entry at treatment console. Potential causes of failure included shield displacement, human errors, such as underestimation of CTV extension, mainly because of lack of adequate training and time pressures, failure in the communication between operators, and machine malfunctioning. The main effects of failure were represented by CTV underdose, wrong dose distribution and/or delivery, unintended normal tissue irradiation. As additional safety measures, the utilization of a dedicated staff for IORT, double-checking of MU calculation and data entry and finally implementation of in vivo dosimetry were suggested. Conclusions: FMEA appeared as a useful tool for prospective evaluation of patient safety in radiotherapy. The

  10. Risk assessment of the emergency processes: Healthcare failure mode and effect analysis

    PubMed Central

    Taleghani, Yasamin Molavi; Rezaei, Fatemeh; Sheikhbardsiri, Hojat

    2016-01-01

    BACKGROUND: Ensuring about the patient’s safety is the first vital step in improving the quality of care and the emergency ward is known as a high-risk area in treatment health care. The present study was conducted to evaluate the selected risk processes of emergency surgery department of a treatment-educational Qaem center in Mashhad by using analysis method of the conditions and failure effects in health care. METHODS: In this study, in combination (qualitative action research and quantitative cross-sectional), failure modes and effects of 5 high-risk procedures of the emergency surgery department were identified and analyzed according to Healthcare Failure Mode and Effects Analysis (HFMEA). To classify the failure modes from the “nursing errors in clinical management model (NECM)”, the classification of the effective causes of error from “Eindhoven model” and determination of the strategies to improve from the “theory of solving problem by an inventive method” were used. To analyze the quantitative data of descriptive statistics (total points) and to analyze the qualitative data, content analysis and agreement of comments of the members were used. RESULTS: In 5 selected processes by “voting method using rating”, 23 steps, 61 sub-processes and 217 potential failure modes were identified by HFMEA. 25 (11.5%) failure modes as the high risk errors were detected and transferred to the decision tree. The most and the least failure modes were placed in the categories of care errors (54.7%) and knowledge and skill (9.5%), respectively. Also, 29.4% of preventive measures were in the category of human resource management strategy. CONCLUSION: “Revision and re-engineering of processes”, “continuous monitoring of the works”, “preparation and revision of operating procedures and policies”, “developing the criteria for evaluating the performance of the personnel”, “designing a suitable educational content for needs of employee”,

  11. Failure mode and effects analysis using intuitionistic fuzzy hybrid weighted Euclidean distance operator

    NASA Astrophysics Data System (ADS)

    Liu, Hu-Chen; Liu, Long; Li, Ping

    2014-10-01

    Failure mode and effects analysis (FMEA) has shown its effectiveness in examining potential failures in products, process, designs or services and has been extensively used for safety and reliability analysis in a wide range of industries. However, its approach to prioritise failure modes through a crisp risk priority number (RPN) has been criticised as having several shortcomings. The aim of this paper is to develop an efficient and comprehensive risk assessment methodology using intuitionistic fuzzy hybrid weighted Euclidean distance (IFHWED) operator to overcome the limitations and improve the effectiveness of the traditional FMEA. The diversified and uncertain assessments given by FMEA team members are treated as linguistic terms expressed in intuitionistic fuzzy numbers (IFNs). Intuitionistic fuzzy weighted averaging (IFWA) operator is used to aggregate the FMEA team members' individual assessments into a group assessment. IFHWED operator is applied thereafter to the prioritisation and selection of failure modes. Particularly, both subjective and objective weights of risk factors are considered during the risk evaluation process. A numerical example for risk assessment is given to illustrate the proposed method finally.

  12. Model OA Wind Turbine Generator FEMA (Failure Modes and Effects Analysis)

    SciTech Connect

    Klein, W.E. . Plum Brook Station); Lalli, V.R. . Lewis Research Center)

    1989-10-01

    This report presents the results of Failure Modes and Effects Analysis (FMEA) conducted for the Wind Turbine Generators. The FMEA was performed for the functional modes of each system, subsystem, or component. The single-point failures were eliminated for most of the systems. The blade system was the only exception. The qualitative probability of a blade separating was estimated at Level D-remote. Many changes were made to the hardware as a result of this analysis. The most significant change was the addition of the safety system. Operational experience and need to improve machine availability have resulted in subsequent changes to the various systems which are also reflected in this FMEA. 2 refs., 3 figs.

  13. Using causal reasoning for automated failure modes and effects analysis (FMEA)

    NASA Astrophysics Data System (ADS)

    Bell, Daniel; Cox, Lisa; Jackson, Steve; Schaefer, Phil

    The authors have developed a tool that automates the reasoning portion of a failure modes and effects analysis (FMEA). It is built around a flexible causal reasoning module that has been adapted to the FMEA procedure. The approach and software architecture have been proven. A prototype tool has been created and successfully passed a test and evaluation program. The authors are expanding the operational capability and adapting the tool to various CAD/CAE (computer-aided design and engineering) platforms.

  14. Using Failure Mode and Effects Analysis to design a comfortable automotive driver seat.

    PubMed

    Kolich, Mike

    2014-07-01

    Given enough time and use, all designs will fail. There are no fail-free designs. This is especially true when it comes to automotive seating comfort where the characteristics and preferences of individual customers are many and varied. To address this problem, individuals charged with automotive seating comfort development have, traditionally, relied on iterative and, as a result, expensive build-test cycles. Cost pressures being placed on today's vehicle manufacturers have necessitated the search for more efficient alternatives. This contribution aims to fill this need by proposing the application of an analytical technique common to engineering circles (but new to seating comfort development), namely Design Failure Mode and Effects Analysis (DFMEA). An example is offered to describe how development teams can use this systematic and disciplined approach to highlight potential seating comfort failure modes, reduce their risk, and bring capable designs to life. PMID:24529532

  15. Common Cause Failure Modes

    NASA Technical Reports Server (NTRS)

    Wetherholt, Jon; Heimann, Timothy J.; Anderson, Brenda

    2011-01-01

    High technology industries with high failure costs commonly use redundancy as a means to reduce risk. Redundant systems, whether similar or dissimilar, are susceptible to Common Cause Failures (CCF). CCF is not always considered in the design effort and, therefore, can be a major threat to success. There are several aspects to CCF which must be understood to perform an analysis which will find hidden issues that may negate redundancy. This paper will provide definition, types, a list of possible causes and some examples of CCF. Requirements and designs from NASA projects will be used in the paper as examples.

  16. Application of failure mode and effects analysis to treatment planning in scanned proton beam radiotherapy

    PubMed Central

    2013-01-01

    Background A multidisciplinary and multi-institutional working group applied the Failure Mode and Effects Analysis (FMEA) approach to the actively scanned proton beam radiotherapy process implemented at CNAO (Centro Nazionale di Adroterapia Oncologica), aiming at preventing accidental exposures to the patient. Methods FMEA was applied to the treatment planning stage and consisted of three steps: i) identification of the involved sub-processes; ii) identification and ranking of the potential failure modes, together with their causes and effects, using the risk probability number (RPN) scoring system, iii) identification of additional safety measures to be proposed for process quality and safety improvement. RPN upper threshold for little concern of risk was set at 125. Results Thirty-four sub-processes were identified, twenty-two of them were judged to be potentially prone to one or more failure modes. A total of forty-four failure modes were recognized, 52% of them characterized by an RPN score equal to 80 or higher. The threshold of 125 for RPN was exceeded in five cases only. The most critical sub-process appeared related to the delineation and correction of artefacts in planning CT data. Failures associated to that sub-process were inaccurate delineation of the artefacts and incorrect proton stopping power assignment to body regions. Other significant failure modes consisted of an outdated representation of the patient anatomy, an improper selection of beam direction and of the physical beam model or dose calculation grid. The main effects of these failures were represented by wrong dose distribution (i.e. deviating from the planned one) delivered to the patient. Additional strategies for risk mitigation, easily and immediately applicable, consisted of a systematic information collection about any known implanted prosthesis directly from each patient and enforcing a short interval time between CT scan and treatment start. Moreover, (i) the investigation of

  17. Material wear and failure mode analysis of breakfast cereal extruder barrels and screw elements

    NASA Astrophysics Data System (ADS)

    Mastio, Michael Joseph, Jr.

    2005-11-01

    Nearly seventy-five years ago, the single screw extruder was introduced as a means to produce metal products. Shortly after that, the extruder found its way into the plastics industry. Today much of the world's polymer industry utilizes extruders to produce items such as soda bottles, PVC piping, and toy figurines. Given the significant economical advantages of extruders over conventional batch flow systems, extruders have also migrated into the food industry. Food applications include the meat, pet food, and cereal industries to name just a few. Cereal manufacturers utilize extruders to produce various forms of Ready-to-Eat (RTE) cereals. These cereals are made from grains such as rice, oats, wheat, and corn. The food industry has been incorrectly viewed as an extruder application requiring only minimal energy control and performance capability. This misconception has resulted in very little research in the area of material wear and failure mode analysis of breakfast cereal extruders. Breakfast cereal extruder barrels and individual screw elements are subjected to the extreme pressures and temperatures required to shear and cook the cereal ingredients, resulting in excessive material wear and catastrophic failure of these components. Therefore, this project focuses on the material wear and failure mode analysis of breakfast cereal extruder barrels and screw elements, modeled as a Discrete Time Markov Chain (DTMC) process in which historical data is used to predict future failures. Such predictive analysis will yield cost savings opportunities by providing insight into extruder maintenance scheduling and interchangeability of screw elements. In this DTMC wear analysis, four states of wear are defined and a probability transition matrix is determined based upon 24,041 hours of operational data. This probability transition matrix is used to predict when an extruder component will move to the next state of wear and/or failure. This information can be used to determine

  18. Anticipating risk for human subjects participating in clinical research: application of Failure Mode and Effects Analysis.

    PubMed

    Cody, Robert J

    2006-03-01

    Failure Mode and Effects Analysis (FMEA) is a method applied in various industries to anticipate and mitigate risk. This methodology can be more systematically applied to the protection of human subjects in research. The purpose of FMEA is simple: prevent problems before they occur. By applying FMEA process analysis to the elements of a specific research protocol, the failure severity, occurrence, and detection rates can be estimated for calculation of a "risk priority number" (RPN). Methods can then be identified to reduce the RPN to levels where the risk/benefit ratio favors human subject benefit, to a greater magnitude than existed in the pre-analysis risk profile. At the very least, the approach provides a checklist of issues that can be individualized for specific research protocols or human subject populations. PMID:16537191

  19. Failure Mode and Effect Analysis for Delivery of Lung Stereotactic Body Radiation Therapy

    SciTech Connect

    Perks, Julian R.; Stanic, Sinisa; Stern, Robin L.; Henk, Barbara; Nelson, Marsha S.; Harse, Rick D.; Mathai, Mathew; Purdy, James A.; Valicenti, Richard K.; Siefkin, Allan D.; Chen, Allen M.

    2012-07-15

    Purpose: To improve the quality and safety of our practice of stereotactic body radiation therapy (SBRT), we analyzed the process following the failure mode and effects analysis (FMEA) method. Methods: The FMEA was performed by a multidisciplinary team. For each step in the SBRT delivery process, a potential failure occurrence was derived and three factors were assessed: the probability of each occurrence, the severity if the event occurs, and the probability of detection by the treatment team. A rank of 1 to 10 was assigned to each factor, and then the multiplied ranks yielded the relative risks (risk priority numbers). The failure modes with the highest risk priority numbers were then considered to implement process improvement measures. Results: A total of 28 occurrences were derived, of which nine events scored with significantly high risk priority numbers. The risk priority numbers of the highest ranked events ranged from 20 to 80. These included transcription errors of the stereotactic coordinates and machine failures. Conclusion: Several areas of our SBRT delivery were reconsidered in terms of process improvement, and safety measures, including treatment checklists and a surgical time-out, were added for our practice of gantry-based image-guided SBRT. This study serves as a guide for other users of SBRT to perform FMEA of their own practice.

  20. Application of failure mode and effects analysis (FMEA) to pretreatment phases in tomotherapy.

    PubMed

    Broggi, Sara; Cantone, Marie Claire; Chiara, Anna; Di Muzio, Nadia; Longobardi, Barbara; Mangili, Paola; Veronese, Ivan

    2013-01-01

    The aim of this paper was the application of the failure mode and effects analysis (FMEA) approach to assess the risks for patients undergoing radiotherapy treatments performed by means of a helical tomotherapy unit. FMEA was applied to the preplanning imaging, volume determination, and treatment planning stages of the tomotherapy process and consisted of three steps: 1) identification of the involved subprocesses; 2) identification and ranking of the potential failure modes, together with their causes and effects, using the risk probability number (RPN) scoring system; and 3) identification of additional safety measures to be proposed for process quality and safety improvement. RPN upper threshold for little concern of risk was set at 125. A total of 74 failure modes were identified: 38 in the stage of preplanning imaging and volume determination, and 36 in the stage of planning. The threshold of 125 for RPN was exceeded in four cases: one case only in the phase of preplanning imaging and volume determination, and three cases in the stage of planning. The most critical failures appeared related to (i) the wrong or missing definition and contouring of the overlapping regions, (ii) the wrong assignment of the overlap priority to each anatomical structure, (iii) the wrong choice of the computed tomography calibration curve for dose calculation, and (iv) the wrong (or not performed) choice of the number of fractions in the planning station. On the basis of these findings, in addition to the safety strategies already adopted in the clinical practice, novel solutions have been proposed for mitigating the risk of these failures and to increase patient safety. PMID:24036868

  1. Failure mode analysis of silicon-based intracortical microelectrode arrays in non-human primates

    PubMed Central

    Barrese, James C; Rao, Naveen; Paroo, Kaivon; Triebwasser, Corey; Vargas-Irwin, Carlos; Franquemont, Lachlan; Donoghue, John P

    2016-01-01

    Objective Brain–computer interfaces (BCIs) using chronically implanted intracortical microelectrode arrays (MEAs) have the potential to restore lost function to people with disabilities if they work reliably for years. Current sensors fail to provide reliably useful signals over extended periods of time for reasons that are not clear. This study reports a comprehensive retrospective analysis from a large set of implants of a single type of intracortical MEA in a single species, with a common set of measures in order to evaluate failure modes. Approach Since 1996, 78 silicon MEAs were implanted in 27 monkeys (Macaca mulatta). We used two approaches to find reasons for sensor failure. First, we classified the time course leading up to complete recording failure as acute (abrupt) or chronic (progressive). Second, we evaluated the quality of electrode recordings over time based on signal features and electrode impedance. Failure modes were divided into four categories: biological, material, mechanical, and unknown. Main results Recording duration ranged from 0 to 2104 days (5.75 years), with a mean of 387 days and a median of 182 days (n = 78). Sixty-two arrays failed completely with a mean time to failure of 332 days (median = 133 days) while nine array experiments were electively terminated for experimental reasons (mean = 486 days). Seven remained active at the close of this study (mean = 753 days). Most failures (56%) occurred within a year of implantation, with acute mechanical failures the most common class (48%), largely because of connector issues (83%). Among grossly observable biological failures (24%), a progressive meningeal reaction that separated the array from the parenchyma was most prevalent (14.5%). In the absence of acute interruptions, electrode recordings showed a slow progressive decline in spike amplitude, noise amplitude, and number of viable channels that predicts complete signal loss by about eight years. Impedance measurements showed

  2. Modular titanium alloy neck adapter failures in hip replacement - failure mode analysis and influence of implant material

    PubMed Central

    2010-01-01

    Background Modular neck adapters for hip arthroplasty stems allow the surgeon to modify CCD angle, offset and femoral anteversion intraoperatively. Fretting or crevice corrosion may lead to failure of such a modular device due to high loads or surface contamination inside the modular coupling. Unfortunately we have experienced such a failure of implants and now report our clinical experience with the failures in order to advance orthopaedic material research and joint replacement surgery. The failed neck adapters were implanted between August 2004 and November 2006 a total of about 5000 devices. After this period, the titanium neck adapters were replaced by adapters out of cobalt-chromium. Until the end of 2008 in total 1.4% (n = 68) of the implanted titanium alloy neck adapters failed with an average time of 2.0 years (0.7 to 4.0 years) postoperatively. All, but one, patients were male, their average age being 57.4 years (36 to 75 years) and the average weight 102.3 kg (75 to 130 kg). The failures of neck adapters were divided into 66% with small CCD of 130° and 60% with head lengths of L or larger. Assuming an average time to failure of 2.8 years, the cumulative failure rate was calculated with 2.4%. Methods A series of adapter failures of titanium alloy modular neck adapters in combination with a titanium alloy modular short hip stem was investigated. For patients having received this particular implant combination risk factors were identified which were associated with the occurence of implant failure. A Kaplan-Meier survival-failure-analysis was conducted. The retrieved implants were analysed using microscopic and chemical methods. Modes of failure were simulated in biomechanical tests. Comparative tests included modular neck adapters made of titanium alloy and cobalt chrome alloy material. Results Retrieval examinations and biomechanical simulation revealed that primary micromotions initiated fretting within the modular tapered neck connection. A continuous

  3. D-Zero Nitrogen Dewar Failure Mode and Effects Analysis and "What-If" Analysis

    SciTech Connect

    Rucisnki, R.A.; /Fermilab

    1990-12-05

    All components related to the nitrogen storage dewar were included. Pipe failures were excluded. Instrument air valves and components were excluded. See the 'What if' analysis for consequences from loss of instrument air.

  4. A Review of Healthcare Failure Mode and Effects Analysis (HFMEA) in Radiotherapy.

    PubMed

    Giardina, M; Cantone, M C; Tomarchio, E; Veronese, I

    2016-10-01

    This paper presents a review of risk analyses in radiotherapy (RT) processes carried out by using Healthcare Failure Mode Effect Analysis (HFMEA) methodology, a qualitative method that proactively identifies risks to patients and corrects medical errors before they occur. This literature review was performed to provide an overview of how to approach the development of HFMEA applications in modern RT procedures, comparing recently published research conducted to support proactive programs to identify risks. On the basis of the reviewed literature, the paper suggests HFMEA shortcomings that need to be addressed. PMID:27575344

  5. SU-E-T-627: Failure Modes and Effect Analysis for Monthly Quality Assurance of Linear Accelerator

    SciTech Connect

    Xie, J; Xiao, Y; Wang, J; Peng, J; Lu, S; Hu, W

    2014-06-15

    Purpose: To develop and implement a failure mode and effect analysis (FMEA) on routine monthly Quality Assurance (QA) tests (physical tests part) of linear accelerator. Methods: A systematic failure mode and effect analysis method was performed for monthly QA procedures. A detailed process tree of monthly QA was created and potential failure modes were defined. Each failure mode may have many influencing factors. For each factor, a risk probability number (RPN) was calculated from the product of probability of occurrence (O), the severity of effect (S), and detectability of the failure (D). The RPN scores are in a range of 1 to 1000, with higher scores indicating stronger correlation to a given influencing factor of a failure mode. Five medical physicists in our institution were responsible to discuss and to define the O, S, D values. Results: 15 possible failure modes were identified and all RPN scores of all influencing factors of these 15 failue modes were from 8 to 150, and the checklist of FMEA in monthly QA was drawn. The system showed consistent and accurate response to erroneous conditions. Conclusion: The influencing factors of RPN greater than 50 were considered as highly-correlated factors of a certain out-oftolerance monthly QA test. FMEA is a fast and flexible tool to develop an implement a quality management (QM) frame work of monthly QA, which improved the QA efficiency of our QA team. The FMEA work may incorporate more quantification and monitoring fuctions in future.

  6. Cost Based Failure Modes and Effects Analysis (FMEA) for Systems of Accelerator Magnets.

    SciTech Connect

    Spencer, Cherrill M

    2003-06-02

    The proposed Next Linear Collider (NLC) has a proposed 85% overall availability goal, the availability specifications for all its 7200 magnets and their 6167 power supplies are 97.5% each. Thus all of the electromagnets and their power supplies must be highly reliable or quickly repairable. Improved reliability or repairability comes at a higher cost. We have developed a set of analysis procedures for magnet designers to use as they decide how much effort to exert, i.e. how much money to spend, to improve the reliability of a particular style of magnet. We show these procedures being applied to a standard SLAC electromagnet design in order to make it reliable enough to meet the NLC availability specs. First, empirical data from SLAC's accelerator failure database plus design experience are used to calculate MTBF for failure modes identified through a FMEA. Availability for one particular magnet can be calculated. Next, labor and material costs to repair magnet failures are used in a Monte Carlo simulation to calculate the total cost of all failures over a 30-year lifetime. Opportunity costs are included. Engineers choose from amongst various designs by comparing lifecycle costs.

  7. Failure mode and effects analysis (FMEA) for the Space Shuttle solid rocket motor

    NASA Technical Reports Server (NTRS)

    Russell, D. L.; Blacklock, K.; Langhenry, M. T.

    1988-01-01

    The recertification of the Space Shuttle Solid Rocket Booster (SRB) and Solid Rocket Motor (SRM) has included an extensive rewriting of the Failure Mode and Effects Analysis (FMEA) and Critical Items List (CIL). The evolution of the groundrules and methodology used in the analysis is discussed and compared to standard FMEA techniques. Especially highlighted are aspects of the FMEA/CIL which are unique to the analysis of an SRM. The criticality category definitions are presented and the rationale for assigning criticality is presented. The various data required by the CIL and contribution of this data to the retention rationale is also presented. As an example, the FMEA and CIL for the SRM nozzle assembly is discussed in detail. This highlights some of the difficulties associated with the analysis of a system with the unique mission requirements of the Space Shuttle.

  8. Practical Implementation of Failure Mode and Effects Analysis for Safety and Efficiency in Stereotactic Radiosurgery

    SciTech Connect

    Younge, Kelly Cooper; Wang, Yizhen; Thompson, John; Giovinazzo, Julia; Finlay, Marisa

    2015-04-01

    Purpose: To improve the safety and efficiency of a new stereotactic radiosurgery program with the application of failure mode and effects analysis (FMEA) performed by a multidisciplinary team of health care professionals. Methods and Materials: Representatives included physicists, therapists, dosimetrists, oncologists, and administrators. A detailed process tree was created from an initial high-level process tree to facilitate the identification of possible failure modes. Group members were asked to determine failure modes that they considered to be the highest risk before scoring failure modes. Risk priority numbers (RPNs) were determined by each group member individually and then averaged. Results: A total of 99 failure modes were identified. The 5 failure modes with an RPN above 150 were further analyzed to attempt to reduce these RPNs. Only 1 of the initial items that the group presumed to be high-risk (magnetic resonance imaging laterality reversed) was ranked in these top 5 items. New process controls were put in place to reduce the severity, occurrence, and detectability scores for all of the top 5 failure modes. Conclusions: FMEA is a valuable team activity that can assist in the creation or restructuring of a quality assurance program with the aim of improved safety, quality, and efficiency. Performing the FMEA helped group members to see how they fit into the bigger picture of the program, and it served to reduce biases and preconceived notions about which elements of the program were the riskiest.

  9. Risk management for outsourcing biomedical waste disposal – Using the failure mode and effects analysis

    SciTech Connect

    Liao, Ching-Jong; Ho, Chao Chung

    2014-07-15

    Highlights: • This study is based on a real case in hospital in Taiwan. • We use Failure Mode and Effects Analysis (FMEA) as the evaluation method. • We successfully identify the evaluation factors of bio-medical waste disposal risk. - Abstract: Using the failure mode and effects analysis, this study examined biomedical waste companies through risk assessment. Moreover, it evaluated the supervisors of biomedical waste units in hospitals, and factors relating to the outsourcing risk assessment of biomedical waste in hospitals by referring to waste disposal acts. An expert questionnaire survey was conducted on the personnel involved in waste disposal units in hospitals, in order to identify important factors relating to the outsourcing risk of biomedical waste in hospitals. This study calculated the risk priority number (RPN) and selected items with an RPN value higher than 80 for improvement. These items included “availability of freezing devices”, “availability of containers for sharp items”, “disposal frequency”, “disposal volume”, “disposal method”, “vehicles meeting the regulations”, and “declaration of three lists”. This study also aimed to identify important selection factors of biomedical waste disposal companies by hospitals in terms of risk. These findings can serve as references for hospitals in the selection of outsourcing companies for biomedical waste disposal.

  10. Failure mode and effects analysis of witnessing protocols for ensuring traceability during PGD/PGS cycles.

    PubMed

    Cimadomo, Danilo; Ubaldi, Filippo Maria; Capalbo, Antonio; Maggiulli, Roberta; Scarica, Catello; Romano, Stefania; Poggiana, Cristina; Zuccarello, Daniela; Giancani, Adriano; Vaiarelli, Alberto; Rienzi, Laura

    2016-09-01

    Preimplantation genetic diagnosis and aneuploidy testing (PGD/PGS) use is constantly growing in IVF, and embryo/biopsy traceability during the additional laboratory procedures needed is pivotal. An electronic witnessing system (EWS), which showed a significant value in decreasing mismatch occurrence and increasing detection possibilities during standard care IVF, still does not guarantee the same level of efficiency during PGD/PGS cycles. Specifically, EWS cannot follow single embryos throughout the procedure. This is however critical when an unambiguous diagnosis corresponds to each embryo. Failure Mode and Effects Analysis (FMEA) is a proactive method generally adopted to define tools ensuring safety along a procedure. Due to the implementation of a large quantitative PCR (qPCR)-based blastocyst stage PGD/PGS programme in our centre, and to evaluate the potential procedural risks, a FMEA was performed in September 2014. Forty-four failure modes were identified, among which six were given a moderate risk priority number (>15) (RPN; product of estimated occurrence, severity and detection). Specific corrective measures were then introduced and implemented, and a second evaluation performed six months later. The meticulous and careful application of such measures allowed the risks to be decreased along the whole protocol, by reducing their estimated occurrence and/or increasing detection possibilities. PMID:27372783

  11. Assessing Safety in Distillation Column Using Dynamic Simulation and Failure Mode and Effect Analysis (FMEA)

    NASA Astrophysics Data System (ADS)

    Werner, Suhendra; Fred, Witt; Compart

    Safety assessment becomes an important activity in chemical industries since the need to comply with general legal requirements in addition to meet safer plant and profit. This paper reviews some most frequently causes of distillation column malfunction. First, analysis of case histories will be discussed for providing guidelines in identifying potential trouble spots in distillation column. A dynamic simulation for operational failure is simulated as the basis for assessing the consequences. A case study will be used from a side stream distillation column to show the implementation of the concept. A framework for assessing safety in the column is proposed using Fault Mode and Effect Analysis (FMEA). Further, trouble-free operation in order to reduce the risk associated with column malfunction is described.

  12. A failure mode effect analysis on extracorporeal circuits for cardiopulmonary bypass.

    PubMed

    Wehrli-Veit, Michel; Riley, Jeffrey B; Austin, Jon W

    2004-12-01

    Although many refinements in perfusion methodology and devices have been made, extracorporeal circulation remains a contributor to neurological complications, bleeding coagulopathies, use of blood products, as well as systemic inflammatory response. With the exposure of these adverse effects of cardiopulmonary bypass, the necessity to re-examine the safety of extracorporeal circuits is vital. A failure mode effect analysis (FMEA) is a proven proactive technique developed to evaluate system effect or equipment failure. FMEA was used to evaluate the six different types of extracorporeal circuits based on feedback from five clinical experts. Cardiovascular device manufacturers, the Veteran's Administration National Center for Patient Safety, and the Joint Commission on Accreditation of Healthcare Organizations recommend the use of FMEA to assess and manage risks in current and developing technologies and therapies. This analysis investigates the safety of six types of extracorporeal circuits used in coronary revascularization, including the newer miniaturized extracorporeal circuits. The FMEA lists and ranks the hazards associated with the use of each cardiopulmonary bypass extracorporeal circuit type. To increase the safety of extracorporeal circuits and minimize the effects associated with cardiopulmonary bypass, perfusionists must incorporate FMEA into their clinical practice. PMID:15679277

  13. Human factors process failure modes and effects analysis (HF PFMEA) software tool

    NASA Technical Reports Server (NTRS)

    Chandler, Faith T. (Inventor); Valentino, William D. (Inventor); Philippart, Monica F. (Inventor); Relvini, Kristine M. (Inventor); Bessette, Colette I. (Inventor); Shedd, Nathaneal P. (Inventor)

    2011-01-01

    Methods, computer-readable media, and systems for automatically performing Human Factors Process Failure Modes and Effects Analysis for a process are provided. At least one task involved in a process is identified, where the task includes at least one human activity. The human activity is described using at least one verb. A human error potentially resulting from the human activity is automatically identified, the human error is related to the verb used in describing the task. A likelihood of occurrence, detection, and correction of the human error is identified. The severity of the effect of the human error is identified. The likelihood of occurrence, and the severity of the risk of potential harm is identified. The risk of potential harm is compared with a risk threshold to identify the appropriateness of corrective measures.

  14. A blackboard model of an expert system for failure mode and effects analysis

    NASA Astrophysics Data System (ADS)

    Russomanno, David J.; Bonnell, Ronald D.; Bowles, John B.

    The design of an expert system to assist in performing a failure mode and effects analysis (FMEA) is approached from a knowledge-use-level perspective to provide a thorough understanding of the problem and insight into the knowledge and expertise needed to automate the FMEA process. A blackboard model is a conceptual model that provides the organizational principles required for the design of an expert system without actually specifying its realization. In the blackboard model of an intelligent FMEA, the system is functionally decomposed into a set of knowledge sources, each containing the knowledge associated with a subfunction of the FMEA process. The conceptual model derived can be used to evaluate attempts to automate the FMEA process, and it can serve as the foundation for further research into automating the FMEA process. An example is presented illustrating the interaction among the knowledge sources in the blackboard model to construct a FMEA for a domestic hot water heater.

  15. Optimisation of shock absorber process parameters using failure mode and effect analysis and genetic algorithm

    NASA Astrophysics Data System (ADS)

    Mariajayaprakash, Arokiasamy; Senthilvelan, Thiyagarajan; Vivekananthan, Krishnapillai Ponnambal

    2013-07-01

    The various process parameters affecting the quality characteristics of the shock absorber during the process were identified using the Ishikawa diagram and by failure mode and effect analysis. The identified process parameters are welding process parameters (squeeze, heat control, wheel speed, and air pressure), damper sealing process parameters (load, hydraulic pressure, air pressure, and fixture height), washing process parameters (total alkalinity, temperature, pH value of rinsing water, and timing), and painting process parameters (flowability, coating thickness, pointage, and temperature). In this paper, the process parameters, namely, painting and washing process parameters, are optimized by Taguchi method. Though the defects are reasonably minimized by Taguchi method, in order to achieve zero defects during the processes, genetic algorithm technique is applied on the optimized parameters obtained by Taguchi method.

  16. Incident Learning and Failure-Mode-and-Effects-Analysis Guided Safety Initiatives in Radiation Medicine.

    PubMed

    Kapur, Ajay; Goode, Gina; Riehl, Catherine; Zuvic, Petrina; Joseph, Sherin; Adair, Nilda; Interrante, Michael; Bloom, Beatrice; Lee, Lucille; Sharma, Rajiv; Sharma, Anurag; Antone, Jeffrey; Riegel, Adam; Vijeh, Lili; Zhang, Honglai; Cao, Yijian; Morgenstern, Carol; Montchal, Elaine; Cox, Brett; Potters, Louis

    2013-01-01

    By combining incident learning and process failure-mode-and-effects-analysis (FMEA) in a structure-process-outcome framework we have created a risk profile for our radiation medicine practice and implemented evidence-based risk-mitigation initiatives focused on patient safety. Based on reactive reviews of incidents reported in our departmental incident-reporting system and proactive FMEA, high safety-risk procedures in our paperless radiation medicine process and latent risk factors were identified. Six initiatives aimed at the mitigation of associated severity, likelihood-of-occurrence, and detectability risks were implemented. These were the standardization of care pathways and toxicity grading, pre-treatment-planning peer review, a policy to thwart delay-rushed processes, an electronic whiteboard to enhance coordination, and the use of six sigma metrics to monitor operational efficiencies. The effectiveness of these initiatives over a 3-years period was assessed using process and outcome specific metrics within the framework of the department structure. There has been a 47% increase in incident-reporting, with no increase in adverse events. Care pathways have been used with greater than 97% clinical compliance rate. The implementation of peer review prior to treatment-planning and use of the whiteboard have provided opportunities for proactive detection and correction of errors. There has been a twofold drop in the occurrence of high-risk procedural delays. Patient treatment start delays are routinely enforced on cases that would have historically been rushed. Z-scores for high-risk procedures have steadily improved from 1.78 to 2.35. The initiatives resulted in sustained reductions of failure-mode risks as measured by a set of evidence-based metrics over a 3-years period. These augment or incorporate many of the published recommendations for patient safety in radiation medicine by translating them to clinical practice. PMID:24380074

  17. Incident Learning and Failure-Mode-and-Effects-Analysis Guided Safety Initiatives in Radiation Medicine

    PubMed Central

    Kapur, Ajay; Goode, Gina; Riehl, Catherine; Zuvic, Petrina; Joseph, Sherin; Adair, Nilda; Interrante, Michael; Bloom, Beatrice; Lee, Lucille; Sharma, Rajiv; Sharma, Anurag; Antone, Jeffrey; Riegel, Adam; Vijeh, Lili; Zhang, Honglai; Cao, Yijian; Morgenstern, Carol; Montchal, Elaine; Cox, Brett; Potters, Louis

    2013-01-01

    By combining incident learning and process failure-mode-and-effects-analysis (FMEA) in a structure-process-outcome framework we have created a risk profile for our radiation medicine practice and implemented evidence-based risk-mitigation initiatives focused on patient safety. Based on reactive reviews of incidents reported in our departmental incident-reporting system and proactive FMEA, high safety-risk procedures in our paperless radiation medicine process and latent risk factors were identified. Six initiatives aimed at the mitigation of associated severity, likelihood-of-occurrence, and detectability risks were implemented. These were the standardization of care pathways and toxicity grading, pre-treatment-planning peer review, a policy to thwart delay-rushed processes, an electronic whiteboard to enhance coordination, and the use of six sigma metrics to monitor operational efficiencies. The effectiveness of these initiatives over a 3-years period was assessed using process and outcome specific metrics within the framework of the department structure. There has been a 47% increase in incident-reporting, with no increase in adverse events. Care pathways have been used with greater than 97% clinical compliance rate. The implementation of peer review prior to treatment-planning and use of the whiteboard have provided opportunities for proactive detection and correction of errors. There has been a twofold drop in the occurrence of high-risk procedural delays. Patient treatment start delays are routinely enforced on cases that would have historically been rushed. Z-scores for high-risk procedures have steadily improved from 1.78 to 2.35. The initiatives resulted in sustained reductions of failure-mode risks as measured by a set of evidence-based metrics over a 3-years period. These augment or incorporate many of the published recommendations for patient safety in radiation medicine by translating them to clinical practice. PMID:24380074

  18. Comparison Study of Electromagnet and Permanent Magnet Systems for an Accelerator Using Cost-Based Failure Modes and Effects Analysis.

    SciTech Connect

    Spencer, C

    2004-02-19

    The next generation of particle accelerators will be one-of-a-kind facilities, and to meet their luminosity goals they must have guaranteed availability over their several decade lifetimes. The Next Linear Collider (NLC) is one viable option for a 1 TeV electron-positron linear collider, it has an 85% overall availability goal. We previously showed how a traditional Failure Modes and Effects Analysis (FMEA) of a SLAC electromagnet leads to reliability-enhancing design changes. Traditional FMEA identifies failure modes with high risk but does not consider the consequences in terms of cost, which could lead to unnecessarily expensive components. We have used a new methodology, ''Life Cost-Based FMEA'', which measures risk of failure in terms of cost, in order to evaluate and compare two different technologies that might be used for the 8653 NLC magnets: electromagnets or permanent magnets. The availabilities for the two different types of magnet systems have been estimated using empirical data from SLAC's accelerator failure database plus expert opinion on permanent magnet failure modes and industry standard failure data. Labor and material costs to repair magnet failures are predicted using a Monte Carlo simulation of all possible magnet failures over a 30-year lifetime. Our goal is to maximize up-time of the NLC through magnet design improvements and the optimal combination of electromagnets and permanent magnets, while reducing magnet system lifecycle costs.

  19. Risk management in magnetic resonance: failure mode, effects, and criticality analysis.

    PubMed

    Petrillo, Antonella; Fusco, Roberta; Granata, Vincenza; Filice, Salvatore; Raiano, Nicola; Amato, Daniela Maria; Zirpoli, Maria; di Finizio, Alessandro; Sansone, Mario; Russo, Anna; Covelli, Eugenio Maria; Pedicini, Tonino; Triassi, Maria

    2013-01-01

    The aim of the study was to perform a risk management procedure in "Magnetic Resonance Examination" process in order to identify the critical phases and sources of radiological errors and to identify potential improvement projects including procedures, tests, and checks to reduce the error occurrence risk. In this study we used the proactive analysis "Failure Mode Effects Criticality Analysis," a qualitative and quantitative risk management procedure; has calculated Priority Risk Index (PRI) for each activity of the process; have identified, on the PRI basis, the most critical activities and, for them, have defined improvement projects; and have recalculated the PRI after implementation of improvement projects for each activity. Time stop and audits are performed in order to control the new procedures. The results showed that the most critical tasks of "Magnetic Resonance Examination" process were the reception of the patient, the patient schedule drafting, the closing examination, and the organization of activities. Four improvement projects have been defined and executed. PRI evaluation after improvement projects implementation has shown that the risk decreased significantly following the implementation of procedures and controls defined in improvement projects, resulting in a reduction of the PRI between 43% and 100%. PMID:24171173

  20. Risk Management in Magnetic Resonance: Failure Mode, Effects, and Criticality Analysis

    PubMed Central

    Granata, Vincenza; Filice, Salvatore; Raiano, Nicola; Amato, Daniela Maria; Zirpoli, Maria; di Finizio, Alessandro; Sansone, Mario; Russo, Anna; Covelli, Eugenio Maria; Pedicini, Tonino; Triassi, Maria

    2013-01-01

    The aim of the study was to perform a risk management procedure in “Magnetic Resonance Examination” process in order to identify the critical phases and sources of radiological errors and to identify potential improvement projects including procedures, tests, and checks to reduce the error occurrence risk. In this study we used the proactive analysisFailure Mode Effects Criticality Analysis,” a qualitative and quantitative risk management procedure; has calculated Priority Risk Index (PRI) for each activity of the process; have identified, on the PRI basis, the most critical activities and, for them, have defined improvement projects; and have recalculated the PRI after implementation of improvement projects for each activity. Time stop and audits are performed in order to control the new procedures. The results showed that the most critical tasks of “Magnetic Resonance Examination” process were the reception of the patient, the patient schedule drafting, the closing examination, and the organization of activities. Four improvement projects have been defined and executed. PRI evaluation after improvement projects implementation has shown that the risk decreased significantly following the implementation of procedures and controls defined in improvement projects, resulting in a reduction of the PRI between 43% and 100%. PMID:24171173

  1. Using ISMP Canada's framework for failure mode and effects analysis: a tale of two FMEAs.

    PubMed

    Nickerson, Tim; Jenkins, Margie; Greenall, Julie

    2008-01-01

    Patient safety concerns in healthcare are not new or unexpected, and one goal of all healthcare organizations is to provide the safest possible care for patients and their families. With that goal in mind, Annapolis Valley Health, a rural district health authority in Nova Scotia, identified the need to develop expertise in the use of failure mode and effects analysis (FMEA) as a tool to promote quality processes within the organization. Staff members were aware of the value of this type of analysis but also recognized that real learning would best be achieved through completing an FMEA of an existing process or situation, rather than through a simulation or staff training. Annapolis Valley Health identified two high-risk situations requiring attention: transcription of medication orders for in-patients and overcrowding in the emergency department. The Institute for Safe Medication Practices Canada provided training and support to two staff teams and visited the organization eight months later for an update on progress. This article chronicles the journey of Annapolis Valley Health to improve patient safety through the application of FMEA to two high-risk processes for one of its hospital sites. PMID:18382160

  2. Effectiveness and cost of failure mode and effects analysis methodology to reduce neurosurgical site infections.

    PubMed

    Hover, Alexander R; Sistrunk, William W; Cavagnol, Robert M; Scarrow, Alan; Finley, Phillip J; Kroencke, Audrey D; Walker, Judith L

    2014-01-01

    Mercy Hospital Springfield is a tertiary care facility with 32 000 discharges and 15 000 inpatient surgeries in 2011. From June 2009 through January 2011, a stable inpatient elective neurosurgery infection rate of 2.15% was observed. The failure mode and effects analysis (FMEA) methodology to reduce inpatient neurosurgery infections was utilized. Following FMEA implementation, overall elective neurosurgery infection rates were reduced to 1.51% and sustained through May 2012. Compared with baseline, the post-FMEA deep-space and organ infection rate was reduced by 41% (P = .052). Overall hospital inpatient clean surgery infection rates for the same time frame did not decrease to the same extent, suggesting a specific effect of the FMEA. The study team believes that the FMEA interventions resulted in 14 fewer expected infections, $270 270 in savings, a 168-day reduction in expected length of stay, and 22 fewer readmissions. Given the serious morbidity and cost of health care-associated infections, the study team concludes that FMEA implementation was clinically cost-effective. PMID:24101683

  3. Using Failure Mode Effects and Criticality Analysis for High-Risk Processes at Three Community Hospitals

    SciTech Connect

    Coles, Garill A.; Fuller, Becky; Nordquist, Kathleen; Kongslie, Anita

    2005-03-01

    The staff at three Washington State hospitals and Battelle Pacific Northwest Division have been collaborating to apply Failure Mode Effects and Criticality Analysis (FMECA) to assess several hospital processes. The staff from Kadlec Medical Center (KMC), located in Richland, Washington; Kennewick General Hospital (KGH), located in Kennewick, Washington; and Lourdes Medical Center (LMC), located in Pasco, Washington, along with staff from Battelle, which is located in Richland, Washington have been working together successfully for two and a half years. Tri-Cities Shared Services, a local organization which implements shared hospital services, has provided the forum for joint activity. This effort was initiated in response to the new JCAHO patient safety standards implemented in July 2001, and the hospitals’ desire to be more proactive in improving patient safety. As a result of performing FMECAs the weaknesses of six medical processes have been characterized and corresponding system improvements implemented. Based on this collective experience, insights about the benefits of applying FMECAs to healthcare processes have been identified.

  4. Risk management for outsourcing biomedical waste disposal - using the failure mode and effects analysis.

    PubMed

    Liao, Ching-Jong; Ho, Chao Chung

    2014-07-01

    Using the failure mode and effects analysis, this study examined biomedical waste companies through risk assessment. Moreover, it evaluated the supervisors of biomedical waste units in hospitals, and factors relating to the outsourcing risk assessment of biomedical waste in hospitals by referring to waste disposal acts. An expert questionnaire survey was conducted on the personnel involved in waste disposal units in hospitals, in order to identify important factors relating to the outsourcing risk of biomedical waste in hospitals. This study calculated the risk priority number (RPN) and selected items with an RPN value higher than 80 for improvement. These items included "availability of freezing devices", "availability of containers for sharp items", "disposal frequency", "disposal volume", "disposal method", "vehicles meeting the regulations", and "declaration of three lists". This study also aimed to identify important selection factors of biomedical waste disposal companies by hospitals in terms of risk. These findings can serve as references for hospitals in the selection of outsourcing companies for biomedical waste disposal. PMID:24726188

  5. Application of ISO22000 and Failure Mode and Effect Analysis (fmea) for Industrial Processing of Poultry Products

    NASA Astrophysics Data System (ADS)

    Varzakas, Theodoros H.; Arvanitoyannis, Ioannis S.

    Failure Mode and Effect Analysis (FMEA) model has been applied for the risk assessment of poultry slaughtering and manufacturing. In this work comparison of ISO22000 analysis with HACCP is carried out over poultry slaughtering, processing and packaging. Critical Control points and Prerequisite programs (PrPs) have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram and fishbone diagram).

  6. Proactive Risk Assessment of Blood Transfusion Process, in Pediatric Emergency, Using the Health Care Failure Mode and Effects Analysis (HFMEA)

    PubMed Central

    Dehnavieh, Reza; Ebrahimipour, Hossein; Molavi-Taleghani, Yasamin; Vafaee-Najar, Ali; Hekmat, Somayeh Noori; Esmailzdeh, Hamid

    2015-01-01

    Introduction: Pediatric emergency has been considered as a high risk area, and blood transfusion is known as a unique clinical measure, therefore this study was conducted with the purpose of assessing the proactive risk assessment of blood transfusion process in Pediatric Emergency of Qaem education- treatment center in Mashhad, by the Healthcare Failure Mode and Effects Analysis (HFMEA) methodology. Methodology: This cross-sectional study analyzed the failure mode and effects of blood transfusion process by a mixture of quantitative-qualitative method. The proactive HFMEA was used to identify and analyze the potential failures of the process. The information of the items in HFMEA forms was collected after obtaining a consensus of experts’ panel views via the interview and focus group discussion sessions. Results: The Number of 77 failure modes were identified for 24 sub-processes enlisted in 8 processes of blood transfusion. Totally 13 failure modes were identified as non-acceptable risk (a hazard score above 8) in the blood transfusion process and were transferred to the decision tree. Root causes of high risk modes were discussed in cause-effect meetings and were classified based on the UK national health system (NHS) approved classifications model. Action types were classified in the form of acceptance (11.6%), control (74.2%) and elimination (14.2%). Recommendations were placed in 7 categories using TRIZ (“Theory of Inventive Problem Solving.”) Conclusion: The re-engineering process for the required changes, standardizing and updating the blood transfusion procedure, root cause analysis of blood transfusion catastrophic events, patient identification bracelet, training classes and educational pamphlets for raising awareness of personnel, and monthly gathering of transfusion medicine committee have all been considered as executive strategies in work agenda in pediatric emergency. PMID:25560332

  7. Matrix Failure Modes and Effects Analysis as a Knowledge Base for a Real Time Automated Diagnosis Expert System

    NASA Technical Reports Server (NTRS)

    Herrin, Stephanie; Iverson, David; Spukovska, Lilly; Souza, Kenneth A. (Technical Monitor)

    1994-01-01

    Failure Modes and Effects Analysis contain a wealth of information that can be used to create the knowledge base required for building automated diagnostic Expert systems. A real time monitoring and diagnosis expert system based on an actual NASA project's matrix failure modes and effects analysis was developed. This Expert system Was developed at NASA Ames Research Center. This system was first used as a case study to monitor the Research Animal Holding Facility (RAHF), a Space Shuttle payload that is used to house and monitor animals in orbit so the effects of space flight and microgravity can be studied. The techniques developed for the RAHF monitoring and diagnosis Expert system are general enough to be used for monitoring and diagnosis of a variety of other systems that undergo a Matrix FMEA. This automated diagnosis system was successfully used on-line and validated on the Space Shuttle flight STS-58, mission SLS-2 in October 1993.

  8. Analysis of failure modes resulting in stress corrosion cracking of 304N tubing in a high pressure heater desuperheater

    SciTech Connect

    Karg, D.C.; Svensen, L.M.E.; Ford, A.W.; Catapano, M.C.

    1998-10-01

    Santee Cooper (South Carolina Public Service Authority) experienced twenty-three tube failures in a high pressure feedwater heater that was in service less than three years. The tube failures were located at baffles adjacent to both exists of the dual flow desuperheater. Metallurgical analysis of the failed tubes indicated that stress corrosion cracking of the 304N stainless steel was the primary failure mode (Rudin, 1994; Shifler, 1994). The investigation to determine the factors leading to the onset of stress corrosion cracking included analysis of heater acceptance tests, the heater manufacturer`s proposal and manufacturing procedures, operational data, eddy current reports, metallurgical reports, and a heater design review for vibration and wet wall potential (formation of condensation on the outside diameter (OD) of the tube prior to the desuperheater exit).

  9. Analysis of failure modes resulting in stress corrosion cracking of 304N tubing in a high pressure heater desuperheater

    SciTech Connect

    Karg, D.C.; Svensen, L.M.E. III; Ford, A.W. III; Catapano, M.C.

    1995-12-31

    Santee Cooper (South Carolina Public Service Authority) experienced twenty-three tube failures in a high pressure feedwater heater that was in service less than three years. The tube failures were located at baffles adjacent to both exits of the dual flow desuperheater. Metallurgical analysis of the failed tubes indicated that stress corrosion cracking of the 304N stainless steel was the primary failure mode. The investigation to determine the factors leading to the onset of stress corrosion cracking included analysis of heater acceptance tests, the heater manufacturer`s proposal and manufacturing procedures, operational data, eddy current reports, metallurgical reports, and a heater design review for vibration and wet wall potential (formation of condensation on the outside diameter (OD) of the tube prior to the desuperheater exit).

  10. Degradation analysis of anode-supported intermediate temperature-solid oxide fuel cells under various failure modes

    NASA Astrophysics Data System (ADS)

    Lee, Tae-Hee; Park, Ka-Young; Kim, Ji-Tae; Seo, Yongho; Kim, Ki Buem; Song, Sun-Ju; Park, Byoungnam; Park, Jun-Young

    2015-02-01

    This study focuses on mechanisms and symptoms of several simulated failure modes, which may have significant influences on the long-term durability and operational stability of intermediate temperature-solid oxide fuel cells (IT-SOFCs), including fuel/oxidation starvation by breakdown of fuel/air supply components and wet and dry cycling atmospheres. Anode-supported IT-SOFCs consisting of a Ba0.5Sr0.5Co0.8Fe0.2O3-δ (BSCF)-Nd0.1Ce0.9O2-δ (NDC) composite cathode with an NDC electrolyte on a Ni-NDC anode substrate are fabricated via dry-pressings followed by the co-firing method. Comprehensive and systematic research based on the failure mode and effect analysis (FMEA) of anode-supported IT-SOFCs is conducted using various electrochemical and physiochemical analysis techniques to extend our understanding of the major mechanisms of performance deterioration under SOFC operating conditions. The fuel-starvation condition in the fuel-pump failure mode causes irreversible mechanical degradation of the electrolyte and cathode interface by the dimensional expansion of the anode support due to the oxidation of Ni metal to NiO. In contrast, the BSCF cathode shows poor stability under wet and dry cycling modes of cathode air due to the strong electroactivity of SrO with H2O. On the other hand, the air-depletion phenomena under air-pump failure mode results in the recovery of cell performance during the long-term operation without the visible microstructural transformation through the reduction of anode overvoltage.

  11. Risk Assessment of Using Entonox for the Relief of Labor Pain: A Healthcare Failure Modes and Effects Analysis Approach

    PubMed Central

    Najafi, Tahereh Fathi; Bahri, Narjes; Ebrahimipour, Hosein; Najar, Ali Vafaee; Taleghani, Yasamin Molavi

    2016-01-01

    Introduction In order to prevent medical errors, it is important to know why they occur and to identify their causes. Healthcare failure modes and effects analysis (HFMEA) is a type of qualitative descriptive that is used to evaluate the risk. The aim of this study was to assess the risks of using Entonox for labor pain by HFMEA. Methods A mixed-methods design (qualitative action research and quantitative cross-sectional research) was used. The modes and effects of failures in the process of using Entonox were detected and analyzed during 2013–2014 at Hefdahe Shahrivar Hospital, Mashhad, Iran. Overall, 52 failure modes were identified, with 25 being recognized as high-risk modes. Results The results revealed that 48.5% of these errors fall into the care process type, 22.05% belong to the communicative type, 19.1% fall into the administrative type, and 10.2% are of the knowledge and skills type. Strategies were presented in the forms of acceptance (3.2%), control (90.3%), and elimination (6.4%). Conclusion The following actions are suggested for improving the process of using Entonox: Close supervision by the midwife, precise recording of all the stages of the process in the woman’s medical record, the necessity of the presence of the anesthesiologist at the woman’s bedside during labor, confirming the indications for use of Entonox, and close monitoring to ensure the safety of the gas cylinder guards. PMID:27123224

  12. Failure mode analysis of degraded InGaAs-AlGaAs strained quantum well multi-mode vertical-cavity surface-emitting lasers

    NASA Astrophysics Data System (ADS)

    Sin, Yongkun; Lingley, Zachary; Brodie, Miles; Huang, Michael; Bushmaker, Adam; Theiss, Jesse; Presser, Nathan; Foran, Brendan; Moss, Steven C.

    2016-03-01

    Remarkable progress made in vertical cavity surface emitting lasers (VCSELs) emitting at 850 and 980 nm has led them to find an increasing number of applications in high speed data communications as well as in potential space satellite systems. However, little has been reported on reliability and failure modes of InGaAs VCSELs emitting at ~980 nm although it is crucial to understand failure modes and underlying degradation mechanisms in developing these VCSELs that exceed lifetime requirements for space missions. The active layer of commercial VCSELs that we studied consisted of two or three InGaAs quantum wells. The laser structures were fabricated into deep mesas followed by a steam oxidation process to form oxide-apertures for current and optical confinements. Our multi- mode VCSELs showed a laser threshold of ~ 0.5 mA at RT. Failures were generated via accelerated life-testing of VCSELs. For the present study, we report on failure mode analysis of degraded oxide-VCSELs using various techniques. We employed nondestructive techniques including electroluminescence (EL), optical beam induced current (OBIC), and electron beam induced current (EBIC) techniques as well as destructive techniques including focused ion beam (FIB) and high-resolution TEM techniques to study VCSELs that showed different degradation behaviors. Especially, we employed FIB systems to locally remove a portion of top-DBR mirrors of degraded VCSELs, which made it possible for our subsequent EBIC and OBIC techniques to locate damaged areas that were generated as a result of degradation processes and also for our HR-TEM technique to prepare TEM cross sections from damaged areas. Our nondestructive and destructive physical analysis results are reported including defect and structural analysis results from pre-aged VCSELs as well as from degraded VCSELs life-tested under different test conditions.

  13. Fracture - An Unforgiving Failure Mode

    NASA Technical Reports Server (NTRS)

    Goodin, James Ronald

    2006-01-01

    During the 2005 Conference for the Advancement for Space Safety, after a typical presentation of safety tools, a Russian in the audience simply asked, "How does that affect the hardware?" Having participated in several International System Safety Conferences, I recalled that most attention is dedicated to safety tools and little, if any, to hardware. The intent of this paper on the hazard of fracture and failure modes associated with fracture is my attempt to draw attention to the grass roots of system safety - improving hardware robustness and resilience.

  14. Comprehensive reliability allocation method for CNC lathes based on cubic transformed functions of failure mode and effects analysis

    NASA Astrophysics Data System (ADS)

    Yang, Zhou; Zhu, Yunpeng; Ren, Hongrui; Zhang, Yimin

    2015-03-01

    Reliability allocation of computerized numerical controlled(CNC) lathes is very important in industry. Traditional allocation methods only focus on high-failure rate components rather than moderate failure rate components, which is not applicable in some conditions. Aiming at solving the problem of CNC lathes reliability allocating, a comprehensive reliability allocation method based on cubic transformed functions of failure modes and effects analysis(FMEA) is presented. Firstly, conventional reliability allocation methods are introduced. Then the limitations of direct combination of comprehensive allocation method with the exponential transformed FMEA method are investigated. Subsequently, a cubic transformed function is established in order to overcome these limitations. Properties of the new transformed functions are discussed by considering the failure severity and the failure occurrence. Designers can choose appropriate transform amplitudes according to their requirements. Finally, a CNC lathe and a spindle system are used as an example to verify the new allocation method. Seven criteria are considered to compare the results of the new method with traditional methods. The allocation results indicate that the new method is more flexible than traditional methods. By employing the new cubic transformed function, the method covers a wider range of problems in CNC reliability allocation without losing the advantages of traditional methods.

  15. The use of failure mode and effects analysis to construct an effective disposal and prevention mechanism for infectious hospital waste

    SciTech Connect

    Ho, Chao Chung; Liao, Ching-Jong

    2011-12-15

    Highlights: > This study is based on a real case in a regional teaching hospital in Taiwan. > We use Failure mode and effects analysis (FMEA) as the evaluation method. > We successfully identify the risk factors of infectious waste disposal. > We propose plans for the detection of exceptional cases of infectious waste. - Abstract: In recent times, the quality of medical care has been continuously improving in medical institutions wherein patient-centred care has been emphasized. Failure mode and effects analysis (FMEA) has also been promoted as a method of basic risk management and as part of total quality management (TQM) for improving the quality of medical care and preventing mistakes. Therefore, a study was conducted using FMEA to evaluate the potential risk causes in the process of infectious medical waste disposal, devise standard procedures concerning the waste, and propose feasible plans for facilitating the detection of exceptional cases of infectious waste. The analysis revealed the following results regarding medical institutions: (a) FMEA can be used to identify the risk factors of infectious waste disposal. (b) During the infectious waste disposal process, six items were scored over 100 in the assessment of uncontrolled risks: erroneous discarding of infectious waste by patients and their families, erroneous discarding by nursing staff, erroneous discarding by medical staff, cleaning drivers pierced by sharp articles, cleaning staff pierced by sharp articles, and unmarked output units. Therefore, the study concluded that it was necessary to (1) provide education and training about waste classification to the medical staff, patients and their families, nursing staff, and cleaning staff; (2) clarify the signs of caution; and (3) evaluate the failure mode and strengthen the effects.

  16. Defense against common mode failures in protection system design

    SciTech Connect

    Wyman, R.H.; Johnson, G.L.

    1997-08-27

    The introduction of digital instrumentation and control into reactor safety systems creates a heightened concern about common-mode failure. This paper discusses the concern and methods to cope with the concern. Common-mode failures have been a ``fact-of-life`` in existing systems. The informal introduction of defense-in-depth and diversity (D-in-D&D)-coupled with the fact that hardware common-mode failures are often distributed in time-has allowed systems to deal with past common-mode failures. However, identical software operating in identical redundant systems presents the potential for simultaneous failure. Consequently, the use of digital systems raises the concern about common-mode failure to a new level. A more methodical approach to mitigating common-mode failure is needed to address these concerns. Purposeful introduction of D-in-D&D has been used as a defense against common-mode failure in reactor protection systems. At least two diverse systems are provided to mitigate any potential initiating event. Additionally, diverse displays and controls are provided to allow the operator to monitor plant status and manually initiate engineered safety features. A special form of conimon-mode failure analysis called ``defense-in-depth and diversity analysis`` has been developed to identify possible conimon-mode failure vulnerabilities in digital systems. An overview of this analysis technique is provided.

  17. Meteorological Satellites (METSAT) and Earth Observing System (EOS) Advanced Microwave Sounding Unit-A (AMSU-A) Failure Modes and Effects Analysis (FMEA) and Critical Items List (CIL)

    NASA Technical Reports Server (NTRS)

    1996-01-01

    This Failure Modes and Effects Analysis (FMEA) is for the Advanced Microwave Sounding Unit-A (AMSU-A) instruments that are being designed and manufactured for the Meteorological Satellites Project (METSAT) and the Earth Observing System (EOS) integrated programs. The FMEA analyzes the design of the METSAT and EOS instruments as they currently exist. This FMEA is intended to identify METSAT and EOS failure modes and their effect on spacecraft-instrument and instrument-component interfaces. The prime objective of this FMEA is to identify potential catastrophic and critical failures so that susceptibility to the failures and their effects can be eliminated from the METSAT/EOS instruments.

  18. The use of failure mode and effects analysis to construct an effective disposal and prevention mechanism for infectious hospital waste.

    PubMed

    Ho, Chao Chung; Liao, Ching-Jong

    2011-12-01

    In recent times, the quality of medical care has been continuously improving in medical institutions wherein patient-centred care has been emphasized. Failure mode and effects analysis (FMEA) has also been promoted as a method of basic risk management and as part of total quality management (TQM) for improving the quality of medical care and preventing mistakes. Therefore, a study was conducted using FMEA to evaluate the potential risk causes in the process of infectious medical waste disposal, devise standard procedures concerning the waste, and propose feasible plans for facilitating the detection of exceptional cases of infectious waste. The analysis revealed the following results regarding medical institutions: (a) FMEA can be used to identify the risk factors of infectious waste disposal. (b) During the infectious waste disposal process, six items were scored over 100 in the assessment of uncontrolled risks: erroneous discarding of infectious waste by patients and their families, erroneous discarding by nursing staff, erroneous discarding by medical staff, cleaning drivers pierced by sharp articles, cleaning staff pierced by sharp articles, and unmarked output units. Therefore, the study concluded that it was necessary to (1) provide education and training about waste classification to the medical staff, patients and their families, nursing staff, and cleaning staff; (2) clarify the signs of caution; and (3) evaluate the failure mode and strengthen the effects. PMID:21807493

  19. Failure mode and effects analysis of the universal anaesthesia machine in two tertiary care hospitals in Sierra Leone

    PubMed Central

    Rosen, M. A.; Sampson, J. B.; Jackson, E. V.; Koka, R.; Chima, A. M.; Ogbuagu, O. U.; Marx, M. K.; Koroma, M.; Lee, B. H.

    2014-01-01

    Background Anaesthesia care in developed countries involves sophisticated technology and experienced providers. However, advanced machines may be inoperable or fail frequently when placed into the austere medical environment of a developing country. Failure mode and effects analysis (FMEA) is a method for engaging local staff in identifying real or potential breakdowns in processes or work systems and to develop strategies to mitigate risks. Methods Nurse anaesthetists from the two tertiary care hospitals in Freetown, Sierra Leone, participated in three sessions moderated by a human factors specialist and an anaesthesiologist. Sessions were audio recorded, and group discussion graphically mapped by the session facilitator for analysis and commentary. These sessions sought to identify potential barriers to implementing an anaesthesia machine designed for austere medical environments—the universal anaesthesia machine (UAM)—and also engaging local nurse anaesthetists in identifying potential solutions to these barriers. Results Participating Sierra Leonean clinicians identified five main categories of failure modes (resource availability, environmental issues, staff knowledge and attitudes, and workload and staffing issues) and four categories of mitigation strategies (resource management plans, engaging and educating stakeholders, peer support for new machine use, and collectively advocating for needed resources). Conclusions We identified factors that may limit the impact of a UAM and devised likely effective strategies for mitigating those risks. PMID:24833727

  20. Preliminary analysis of perfusionists' strategies for managing routine and failure mode scenarios in cardiopulmonary bypass.

    PubMed

    Power, Gerald; Miller, Anne

    2007-09-01

    Cardiopulmonary bypass (CPB) is a complex task requiring high levels of practitioner expertise. Although some education standards exist, few are based on an analysis of perfusionists' problem-solving needs. This study shows the efficacy of work domain analysis (WDA) as a framework for analyzing perfusionists' conceptualization and problem-solving strategies. A WDA model of a CPB circuit was developed. A high-fidelity CPB simulator (Manbit) was used to present routine and oxygenator failure scenarios to six proficient perfusionists. The video-cued recall technique was used to elicit perfusionists' conceptualization strategies. The resulting recall transcripts were coded using the WDA model and analyzed for associations between task completion times and patterns of conceptualization. The WDA model developed was successful in being able to account for and describe the thought process followed by each participant. It was also shown that, although there was no correlation between experience with CPB and ability to change an oxygenator, there was a link between the between specific thought patterns and the efficiency in undertaking this task. Simulators are widely used in many fields of human endeavor, and in this research, the attempt was made to use WDA to gain insights into the complexities of the human thought process when engaged in the complex task of conducting CPB. The assumption that experience equates with ability is challenged, and rather, it is shown that thought process is a more significant determinant of success when engaged in complex tasks. WDA analysis in combination with a CPB simulator may be used to elucidate successful strategies for completing complex tasks. PMID:17972450

  1. Application of ISO 22000 and Failure Mode and Effect Analysis (FMEA) for industrial processing of salmon: a case study.

    PubMed

    Arvanitoyannis, Ioannis S; Varzakas, Theodoros H

    2008-05-01

    The Failure Mode and Effect Analysis (FMEA) model was applied for risk assessment of salmon manufacturing. A tentative approach of FMEA application to the salmon industry was attempted in conjunction with ISO 22000. Preliminary Hazard Analysis was used to analyze and predict the occurring failure modes in a food chain system (salmon processing plant), based on the functions, characteristics, and/or interactions of the ingredients or the processes, upon which the system depends. Critical Control points were identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram and fishbone diagram). In this work, a comparison of ISO 22000 analysis with HACCP is carried out over salmon processing and packaging. However, the main emphasis was put on the quantification of risk assessment by determining the RPN per identified processing hazard. Fish receiving, casing/marking, blood removal, evisceration, filet-making cooling/freezing, and distribution were the processes identified as the ones with the highest RPN (252, 240, 210, 210, 210, 210, 200 respectively) and corrective actions were undertaken. After the application of corrective actions, a second calculation of RPN values was carried out resulting in substantially lower values (below the upper acceptable limit of 130). It is noteworthy that the application of Ishikawa (Cause and Effect or Tree diagram) led to converging results thus corroborating the validity of conclusions derived from risk assessment and FMEA. Therefore, the incorporation of FMEA analysis within the ISO 22000 system of a salmon processing industry is anticipated to prove advantageous to industrialists, state food inspectors, and consumers. PMID:18464031

  2. The use of failure mode and effect analysis in a radiation oncology setting: the Cancer Treatment Centers of America experience.

    PubMed

    Denny, Diane S; Allen, Debra K; Worthington, Nicole; Gupta, Digant

    2014-01-01

    Delivering radiation therapy in an oncology setting is a high-risk process where system failures are more likely to occur because of increasing utilization, complexity, and sophistication of the equipment and related processes. Healthcare failure mode and effect analysis (FMEA) is a method used to proactively detect risks to the patient in a particular healthcare process and correct potential errors before adverse events occur. FMEA is a systematic, multidisciplinary team-based approach to error prevention and enhancing patient safety. We describe our experience of using FMEA as a prospective risk-management technique in radiation oncology at a national network of oncology hospitals in the United States, capitalizing not only on the use of a team-based tool but also creating momentum across a network of collaborative facilities seeking to learn from and share best practices with each other. The major steps of our analysis across 4 sites and collectively were: choosing the process and subprocesses to be studied, assembling a multidisciplinary team at each site responsible for conducting the hazard analysis, and developing and implementing actions related to our findings. We identified 5 areas of performance improvement for which risk-reducing actions were successfully implemented across our enterprise. PMID:22364244

  3. Quality risk analysis in a cGMP environment: multiple models for comprehensive failure mode identification during the computer system lifecycle.

    PubMed

    Gervais, Brian; D'Arcy, Deirdre M

    2014-01-01

    Pharmaceutical quality systems use various inputs to ensure product quality and prevent failures that might have patient consequences. These inputs are generally data from failures that have already occurred, for example process deviations or customer complaints. Risk analysis techniques are well-established in certain other industries and have become of interest to pharmaceutical manufacturers because they allow potential quality failures to be predicted and mitigating action taken in advance of their occurring. Failure mode and effects analysis (FMEA) is one such technique, and in this study it was applied to implement a computerized manufacturing execution system in a pharmaceutical manufacturing environment. After introduction, the system was monitored to detect failures that did occur and these were analyzed to determine why the risk analysis method failed to predict them. Application of FMEA in other industries has identified weaknesses in predicting certain error types, specifically its dependence on other techniques to model risk situations and its poor analysis of non-hardware risks, such as human error, and this was confirmed in this study. Hierarchical holographic modeling (HHM), a technique for identifying risk scenarios in wide-scope analyses, was applied subsequently and identified additional potential failure modes. The technique for human error rate prediction (THERP) has previously been used for the quantitative analysis of human error risk and the event tree from this technique was adapted and identified further human error scenarios. These were input to the FMEA for prioritization and mitigation, thereby strengthening the risk analysis in terms of failure modes considered. PMID:23216278

  4. Application of Failure Mode and Effect Analysis (FMEA), cause and effect analysis, and Pareto diagram in conjunction with HACCP to a corn curl manufacturing plant.

    PubMed

    Varzakas, Theodoros H; Arvanitoyannis, Ioannis S

    2007-01-01

    The Failure Mode and Effect Analysis (FMEA) model has been applied for the risk assessment of corn curl manufacturing. A tentative approach of FMEA application to the snacks industry was attempted in an effort to exclude the presence of GMOs in the final product. This is of crucial importance both from the ethics and the legislation (Regulations EC 1829/2003; EC 1830/2003; Directive EC 18/2001) point of view. The Preliminary Hazard Analysis and the Fault Tree Analysis were used to analyze and predict the occurring failure modes in a food chain system (corn curls processing plant), based on the functions, characteristics, and/or interactions of the ingredients or the processes, upon which the system depends. Critical Control points have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram, and the fishbone diagram). Finally, Pareto diagrams were employed towards the optimization of GMOs detection potential of FMEA. PMID:17457722

  5. Fiber optics - Failure modes and mechanisms

    NASA Astrophysics Data System (ADS)

    Hyle, Richard A., Jr.

    A study was conducted to investigate the frequency and cause of failures of fiber-optic transmitters, waveguides, receivers, connectors, and splices. To accomplish this, quantitative and qualitative data were collected and evaluated to determine why and when failures occurred and to identify design options which can be made to avoid these failure conditions. An understanding of fiber-optic device failure modes and mechanisms is critical to insuring unit reliability, improving the manufacturing process, and allowing design flexibility of the overall fiber-optic system. The author summarizes the specific failure modes uncovered for typical items such as transmitters, receivers, fiber, cable, connectors, and splices. He also discusses fiber-optic performance criteria, design considerations, failure rate data, and failure mode information.

  6. Failure modes in surface micromachined microelectromechanical actuators

    SciTech Connect

    Miller, S.L.; Rodgers, M.S.; LaVigne, G.; Sniegowski, J.J.; Clews, P.; Tanner, D.M.; Peterson, K.A.

    1998-03-01

    In order for the rapidly emerging field of MicroElectroMechanical Systems (MEMS) to meet its extraordinary expectations regarding commercial impact, issues pertaining to how they fail must be understood. The authors identify failure modes common to a broad range of MEMS actuators, including adhesion (stiction) and friction induced failures caused by improper operational methods, mechanical instabilities, and electrical instabilities. Demonstrated methods to mitigate these failure modes include implementing optimized designs, model based operational methods, and chemical surface treatments.

  7. Risk assessment of component failure modes and human errors using a new FMECA approach: application in the safety analysis of HDR brachytherapy.

    PubMed

    Giardina, M; Castiglia, F; Tomarchio, E

    2014-12-01

    Failure mode, effects and criticality analysis (FMECA) is a safety technique extensively used in many different industrial fields to identify and prevent potential failures. In the application of traditional FMECA, the risk priority number (RPN) is determined to rank the failure modes; however, the method has been criticised for having several weaknesses. Moreover, it is unable to adequately deal with human errors or negligence. In this paper, a new versatile fuzzy rule-based assessment model is proposed to evaluate the RPN index to rank both component failure and human error. The proposed methodology is applied to potential radiological over-exposure of patients during high-dose-rate brachytherapy treatments. The critical analysis of the results can provide recommendations and suggestions regarding safety provisions for the equipment and procedures required to reduce the occurrence of accidental events. PMID:25379678

  8. Failure mode and effect analysis: a technique to prevent chemotherapy errors.

    PubMed

    Sheridan-Leos, Norma; Schulmeister, Lisa; Hartranft, Steve

    2006-06-01

    Complex, multidrug chemotherapy protocols commonly are administered to patients with cancer. At every step of the chemotherapy administration process, from the point that chemotherapy is ordered to the point that it is infused and beyond, potential for error exists. FMEA, a proactive process that promotes systematic thinking about the safety of patient care, is a risk analysis technique that can be used to evaluate the process of chemotherapy administration. Error prevention is an ongoing quality improvement process that requires institutional commitment and support, and nurses play a vital role in the process. PMID:16789584

  9. Use of failure modes and effects analysis in design of the tracker system for the HET wide-field upgrade

    NASA Astrophysics Data System (ADS)

    Hayes, Richard; Beets, Tim; Beno, Joseph; Booth, John; Cornell, Mark; Good, John; Heisler, James; Hill, Gary; Kriel, Herman; Penney, Charles; Rafal, Marc; Savage, Richard; Soukup, Ian; Worthington, Michael; Zierer, Joseph

    2012-09-01

    In support of the Hobby-Eberly Telescope Dark Energy Experiment (HETDEX), the Center for Electromechanics at The University of Texas at Austin was tasked with developing the new Tracker and control system to support the HETDEX Wide-Field Upgrade. The tracker carries the 3,100 kg Prime Focus Instrument Package and Wide Field Corrector approximately 13 m above the 10 m diameter primary mirror. Its safe and reliable operation by a sophisticated control system, over a 20 year life time is a paramount requirement for the project. To account for all potential failures and potential hazards, to both the equipment and personnel involved, an extensive Failure Modes and Effects Analysis (FMEA) was completed early in the project. This task required participation of all the stakeholders over a multi-day meeting with numerous follow up exchanges. The event drove a number of significant design decisions and requirements that might not have been identified this early in the project without this process. The result is a system that has multiple layers of active and passive safety systems to protect the tens of millions of dollars of hardware involved and the people who operate it. This paper will describe the background of the FMEA process, how it was utilized on HETDEX, the critical outcomes, how the required safety systems were implemented, and how they have worked in operation. It should be of interest to engineers, designers, and managers engaging in complex multi-disciplinary and parallel engineering projects that involve automated hardware and control systems with potentially hazardous operating scenarios.

  10. Finite Element Analysis and Failure Mode Characterization of Pyramidal Fin Arrays Produced by Masked Cold Gas Dynamic Spray

    NASA Astrophysics Data System (ADS)

    Cormier, Yannick; Dupuis, Philippe; Jodoin, Bertrand; Ghaei, Abbas

    2015-12-01

    This work evaluates the shear strength of pyramidal fin arrays made from various feedstock materials (cylindrical aluminum, spherical nickel, and cylindrical stainless steel 304 powders) deposited on an Al6061-T6 substrate. Higher shear strength was measured for the nickel fin array followed by the stainless steel 304 and the aluminum arrays. Different failure modes were observed by inspecting the fracture surfaces under Scanning Electron Microscope. Deposition between the cold sprayed nickel and stainless fins was detected whereas dimples were noticed on the substrate between the fins when aluminum is used as the feedstock material. A numerical simulation of normal and angled impacts using the high strain rate Preston-Tonks-Wallace model was carried out in order to have a better understanding of the experimental results. The equivalent plastic strain (PEEQ) obtained from the finite element analysis at normal impact correlates with the different shear strengths measured experimentally. Furthermore, even if a higher PEEQ was observed for angled impacts compared to its normal collision counterpart, it is suggested that the particles may not bond because of the rotational restitution momentum caused by the tangential friction generated during angled impacts. This rotational restitution momentum was not detected for particle impacts normal to the substrate surface.

  11. Structural system reliability under multiple failure modes

    NASA Technical Reports Server (NTRS)

    Mahadevan, S.; Chamis, C. C.

    1993-01-01

    This paper describes a computational method for system reliability estimation of propulsion structures. The failure domain of the entire structural system is computed through the union of failure regions for various critical system failure modes. The effect of non-critical progressive damage is incorporated through structural reanalysis, resulting in the construction of several linear segments to approximately cover the system failure domain. An adaptive damage imposition scheme is outlined for the sake of computational efficiency. The proposed method is used to construct the system survival cdf (cumulative distribution function) of a two-rotor system.

  12. Application of Failure Mode and Effect Analysis (FMEA) and cause and effect analysis in conjunction with ISO 22000 to a snails (Helix aspersa) processing plant; A case study.

    PubMed

    Arvanitoyannis, Ioannis S; Varzakas, Theodoros H

    2009-08-01

    Failure Mode and Effect Analysis (FMEA) has been applied for the risk assessment of snails manufacturing. A tentative approach of FMEA application to the snails industry was attempted in conjunction with ISO 22000. Preliminary Hazard Analysis was used to analyze and predict the occurring failure modes in a food chain system (snails processing plant), based on the functions, characteristics, and/or interactions of the ingredients or the processes, upon which the system depends. Critical Control points have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram, and fishbone diagram). In this work a comparison of ISO22000 analysis with HACCP is carried out over snails processing and packaging. However, the main emphasis was put on the quantification of risk assessment by determining the RPN per identified processing hazard. Sterilization of tins, bioaccumulation of heavy metals, packaging of shells and poisonous mushrooms, were the processes identified as the ones with the highest RPN (280, 240, 147, 144, respectively) and corrective actions were undertaken. Following the application of corrective actions, a second calculation of RPN values was carried out leading to considerably lower values (below the upper acceptable limit of 130). It is noteworthy that the application of Ishikawa (Cause and Effect or Tree diagram) led to converging results thus corroborating the validity of conclusions derived from risk assessment and FMEA. Therefore, the incorporation of FMEA analysis within the ISO22000 system of a snails processing industry is considered imperative. PMID:19582641

  13. Administrative risk quantification of subcutaneous and intravenous therapies in Italian centers utilizing the Failure Mode and Effects Analysis approach

    PubMed Central

    Ponzetti, Clemente; Canciani, Monica; Farina, Massimo; Era, Sara; Walzer, Stefan

    2016-01-01

    Background In oncology, an important parameter of safety is the potential treatment error in hospitals. The analyzed hypothesis is that of subcutaneous therapies would provide a superior safety benefit over intravenous therapies through fixed-dose administrations, when analyzed with trastuzumab and rituximab. Methods For the calculation of risk levels, the Failure Mode and Effect Analysis approach was applied. Within this approach, the critical treatment path is followed and risk classification for each individual step is estimated. For oncology and hematology administration, 35 different risk steps were assessed. The study was executed in 17 hematology and 16 breast cancer centers in Italy. As intravenous and subcutaneous were the only injection routes in medical available for trastuzumab and rituximab in oncology at the time of the study, these two therapies were chosen. Results When the risk classes were calculated, eight high-risk areas were identified for the administration of an intravenous therapy in hematology or oncology; 13 areas would be defined as having a median-risk classification and 14 areas as having a low-risk classification (total risk areas: n=35). When the new subcutaneous formulation would be applied, 23 different risk levels could be completely eliminated (65% reduction). Important high-risk classes such as dose calculation, preparation and package labeling, preparation of the access to the vein, pump infusion preparation, and infusion monitoring were included in the eliminations. The overall risk level for the intravenous administration was estimated to be 756 (ex-ante) and could be reduced by 70% (ex-post). The potential harm compensation for errors related to pharmacy would be decreased from eight risk classes to only three risk classes. Conclusion The subcutaneous administration of trastuzumab (breast cancer) and rituximab (hematology) might lower the risk of administration and treatment errors for patients and could hence indirectly have

  14. A Framework for Creating a Function-based Design Tool for Failure Mode Identification

    NASA Technical Reports Server (NTRS)

    Arunajadai, Srikesh G.; Stone, Robert B.; Tumer, Irem Y.; Clancy, Daniel (Technical Monitor)

    2002-01-01

    Knowledge of potential failure modes during design is critical for prevention of failures. Currently industries use procedures such as Failure Modes and Effects Analysis (FMEA), Fault Tree analysis, or Failure Modes, Effects and Criticality analysis (FMECA), as well as knowledge and experience, to determine potential failure modes. When new products are being developed there is often a lack of sufficient knowledge of potential failure mode and/or a lack of sufficient experience to identify all failure modes. This gives rise to a situation in which engineers are unable to extract maximum benefits from the above procedures. This work describes a function-based failure identification methodology, which would act as a storehouse of information and experience, providing useful information about the potential failure modes for the design under consideration, as well as enhancing the usefulness of procedures like FMEA. As an example, the method is applied to fifteen products and the benefits are illustrated.

  15. Fracture Analysis of Competing Failure Modes of Aluminum-CFRP Joints Using Three-Layer Titanium Laminates as Transition

    NASA Astrophysics Data System (ADS)

    Woizeschke, P.; Vollertsen, F.

    2015-09-01

    The structural properties of lightweight constructions can be adapted to specific local requirements using multi-material designs. Aluminum alloys and carbon fiber-reinforced plastics (CFRP) are materials of great interest requiring suitable joining techniques in order to transfer the advantages of combining the materials to structural benefits. Thus, the research group "Schwarz-Silber" investigates novel concepts to enable frontal aluminum-CFRP joints using transition structures. In the foil concept titanium foils are used as transition elements. Specimens have been produced using three-layer titanium laminates. In tensile tests, three failure locations have been observed: (1) Al-Ti seam, (2) Ti-CFRP hybrid laminate, and (3) CFRP laminate. In this paper, the fracture mechanisms of these failure modes are investigated by analyzing metallographic micrographs and fracture surfaces as well as by correlating load-displacement curves to video imaging of tensile tests. The results show that the cracking of the CFRP layers can be traced back to an assembly error. The laminate character of the titanium part tends to reduce the Al-Ti seam strength. However, two sub-joint tests demonstrate that the Al-Ti seam can endure loads up to 9.5 kN. The ductile failure behavior of the Ti-CFRP hybrid laminates is caused by plastic deformations of the titanium laminate liners.

  16. Utilization of Failure Mode and Effects Analysis (FMEA) Method in Increasing the Revenue of Emergency Department; a Prospective Cohort Study

    PubMed Central

    Shahrami, Ali; Rahmati, Farhad; Kariman, Hamid; Hashemi, Behrooz; Rahmati, Majid; Baratloo, Alireza; Forouzanfar, Mohammad Mehdi; Safari, Saeed

    2013-01-01

    Introduction: The balance between revenue and cost of an organization/system is essential to maintain its survival and quality of services. Emergency departments (ED) are one of the most important parts of health care delivery system. Financial discipline of EDs, by increasing the efficiency and profitability, can directly affect the quality of care and subsequently patient satisfaction. Accordingly, the present study attempts to investigate failure mode and effects analysis (FMEA) method in identifying the problems leading to the loss of ED revenue and offer solutions to help fix these problems. Methods: This prospective cohort study investigated the financial records of ED patients and evaluated the effective errors in reducing the revenue in ED of Imam Hossein hospital, Tehran, Iran, from October 2007 to November 2009. The whole department was divided into one main system and six subsystems, based on FMEA. The study was divided into two phases. In the first phase, the problems leading to the loss of revenue in each subsystem were identified and weighted into four groups using risk priority number (RPN), and the solutions for fixing them were planned. Then, in the second phase, discovered defects in the first phase were fixed according to their priority. Finally, the impact of each solution was compared before and after intervention using the repeated measure ANOVA test. Results: 100 financial records of ED patients were evaluated during the first phase of the study. The average of ED revenue in the six months of the first phase was 73.1±3.65 thousand US dollars/month. 12 types of errors were detected in the predefined subsystems. ED revenue rose from 73.1 to 153.1, 207.06, 240, and 320 thousand US dollars/month after solving first, second, third, and fourth priority problems, respectively (337.75% increase in two years) (p<0.001). 111.0% increase in the ED revenue after solving of first priority problems revealed that they were extremely indispensable in

  17. Flashlamp failure modes and lifetime estimation techniques

    NASA Astrophysics Data System (ADS)

    Tucker, Ryand J. F.; Cochran, Nicholas; Morelli, Gregg L.

    2013-03-01

    Solid state pulsed laser systems are of interest for industrial applications. Flashlamps are an effective method for pumping solid state pulsed laser systems. Flashlamp lifetime is hard to quantify past the specification provided by the manufacture and is of concern for applications that are not used or tested on a frequent basis. The flashlamp lifetime can be shortened by three main failure modes: manufacturing quality escapes, shipping and handling damage, and shelf life. Manufacturing and shipping failure modes will be the focus of this research. Manufacturing and shipping failure modes are hard to detect, beyond the obvious non-functioning flashlamp, without testing to failure, which is not a feasible option. A method is being proposed that can estimate the lifetime of flashlamps as well as other key characteristics of the flashlamp while a relatively low number of shots are taken with the flashlamp. Fill pressure and fill gas will be determined by monitoring the input voltage, current, and output spectrum with comparison to the arc length, bore diameter, wall thickness and electrode configuration. Flashlamp lifetime estimations will be determined by monitoring the current, wavelength shift, and output intensity. Experimental results will be discussed focusing on the characteristics and lifetime estimations of flashlamps.

  18. Metal matrix composites: Testing, analysis, and failure modes; Proceedings of the Symposium, Sparks, NV, Apr. 25, 26, 1988

    NASA Technical Reports Server (NTRS)

    Johnson, W. S. (Editor)

    1989-01-01

    The present conference discusses the tension and compression testing of MMCs, the measurement of advanced composites' thermal expansion, plasticity theory for fiber-reinforced composites, a deformation analysis of boron/aluminum specimens by moire interferometry, strength prediction methods for MMCs, and the analysis of notched MMCs under tensile loading. Also discussed are techniques for the mechanical and thermal testing of Ti3Al/SCS-6 MMCs, damage initiation and growth in fiber-reinforced MMCs, the shear testing of MMCs, the crack growth and fracture of continuous fiber-reinforced MMCs in view of analytical and experimental results, and MMC fiber-matrix interface failures.

  19. Analysis of possibilities for carbon removal from porous anode of solid oxide fuel cells after different failure modes

    NASA Astrophysics Data System (ADS)

    Subotić, Vanja; Schluckner, Christoph; Schroettner, Hartmuth; Hochenauer, Christoph

    2016-01-01

    This study focuses on the investigation of possibilities for carbon removal from the fuel electrode of anode supported solid oxide fuel cells (ASC-SOFCs) after different degradation modes. To design the conditions which generally lead the cell in the range of carbon depositions the performed thermodynamic calculations show that the SOFC operating temperature range seems to be appropriate for formation of elemental carbon in various types. Concerning this the loaded large planar single SOFCs are fed with synthetic diesel reformate thus simulating realistic operating conditions and enabling the formation and deposition of carbon on the anode side. A mixture of hydrogen/water vapor/nitrogen is used to remove the detected carbon depositions in a cell-protecting manner. For the purpose of this investigation several failure modes are induced after which determination the already defined regeneration strategy is applied. The cathode degradation is first induced and secondly the fuel supply is interrupted to induce re-oxidation of nickel (Ni) on the anode side. The undertaken investigations determine that carbon can be fully removed from the anode surface after nickel oxidation, while cathode degradation disables the complete cell regeneration.

  20. Failure Modes during Low-Voltage Electrowetting.

    PubMed

    Mibus, Marcel; Hu, Xiaoyu; Knospe, Carl; Reed, Michael L; Zangari, Giovanni

    2016-06-22

    Low-voltage electrowetting devices allow significant contact angle changes below a 50 V bias; however, operation under prolonged cycling and failure modes have not yet been sufficiently elucidated. In this work, the failure modes and performance degradation of Cytop (23-210 nm)/aluminum oxide (15-44 nm) bilayers have been investigated. Contact angle and leakage current were measured during stepped voltage measurements up to failure, showing three electrowetting response regimes: ideal Young-Lippmann behavior, contact angle saturation, and dielectric breakdown. The onset of ionic conduction in aluminum oxide and the resulting breakdown control when the layer would ultimately fail, but the thickness of the Cytop layer determined the achievable contact angle versus voltage characteristics. Cyclic electrowetting measurements studied the repeatability of contact angle change using an applied voltage above or below the voltage drop needed for polymer breakdown (VT). Results show repeatable electrowetting below VT and a rapidly diminishing contact angle response above VT. The leakage current and injected charge cannot be used to comprehensively assess the stability of the system during operation. The contact potential difference measured with a Kelvin probe provides an alternative means of assessing the extent of the damage. PMID:27253515

  1. Fracture-An Unforgiving Failure Mode

    NASA Astrophysics Data System (ADS)

    Goodin, James Ronald

    2010-09-01

    During the 2005 Conference for the Advancement for Space Safety, after a typical presentation of safety tools, a Russian in the audience simply asked, “How does that affect the hardware?” Most of the papers in the International Association for Space Safety Conferences are dedicated to safety tools and few, if any, to hardware. The intent of this paper on the hazard of fracture and failure modes associated with fracture is to draw attention to the grass roots of system safety - improving hardware robustness and resilience. This paper outlines the causes of fracture, test techniques to identify cracks, and design techniques to reduce the probability of system failure due to fracture.

  2. Failure modes and conditions of Itokawa

    NASA Astrophysics Data System (ADS)

    Hirabayashi, Masatoshi; Scheeres, Daniel J.

    2015-11-01

    The YORP effect has been found to play a crucial role in the rotational evolution of small bodies. Recent studies have argued that the YORP effect is very sensitive to the shape of an asteroid (Statler, 2015, Icarus 202, 502) and, as the shape deforms, can possibly change (McMahon, 2015, DDA meeting #301.04). Such sensitivity has been considered to affect the orbital evolution of an asteroid (Bottke et al., 2015, Icarus 247, 191). As a result, this mysterious effect could make fast and slow rotators (personal communication with Bill Bottke, 2015). In addition, possible candidates of rotational disruption have also been discovered in the last decades (e.g., Jewitt et al., 2014, ApJ 784, L8). These studies gave rise to the following question: how does the shape of an asteroid change when subject to rotational variations from the YORP effect? Better understandings of asteroid deformation and failure at different spin periods will help us find clues of it. To do this we are surveying the failure modes and conditions of available shape models with detailed mass information. The main technique used is a plastic finite element model by Hirabayashi and Scheeres (2015, ApJ 798, L8). We have analyzed asteroid Itokawa, which is currently spinning at a spin period of 12.1 hours. Itokawa’s failure conditions at different spin periods can be described by using the minimum cohesive strength that ensures stability of the structure. The results show that this minimum cohesive strength increases as the spin period becomes shorter. If the spin period is longer than 4.5 hours, a failure mode caused by a combination of compression and tension occurs at cohesive strength less than 6 Pa. At shorter spin periods, however, tension spreads out across the neck, causing the body to fail even at cohesive strength higher than it. Since Hill’s stability condition is 5.2 hours, once the body fails at spin periods shorter than 4.5 hours, it breaks into two components that eventually escape

  3. Metal Whiskers: Failure Modes and Mitigation Strategies

    NASA Technical Reports Server (NTRS)

    Brusse, Jay A.; Leidecker, Henning

    2007-01-01

    Metal coatings especially tin, zinc and cadmium are unpredictably susceptible to the formation of electrically conductive, crystalline filaments referred to as metal whiskers. The use of such coatings in and around electrical systems presents a risk of electrical shorting. Examples of metal whisker formation are shown with emphasis on optical inspection techniques to improve probability of detection. The failure modes (i.e., electrical shorting behavior) associated with metal whiskers are described. Based on an almost 9- year long study, the benefits of polyurethane conformal coat (namely, Arathane 5750) to protect electrical conductors from whisker-induced short circuit anomalies is discussed.

  4. Life Cost Based FMEA Manual: A Step by Step Guide to Carrying Out a Cost-based Failure Modes and Effects Analysis

    SciTech Connect

    Rhee, Seung; Spencer, Cherrill; /Stanford U. /SLAC

    2009-01-23

    Failure occurs when one or more of the intended functions of a product are no longer fulfilled to the customer's satisfaction. The most critical product failures are those that escape design reviews and in-house quality inspection and are found by the customer. The product may work for a while until its performance degrades to an unacceptable level or it may have not worked even before customer took possession of the product. The end results of failures which may lead to unsafe conditions or major losses of the main function are rated high in severity. Failure Modes and Effects Analysis (FMEA) is a tool widely used in the automotive, aerospace, and electronics industries to identify, prioritize, and eliminate known potential failures, problems, and errors from systems under design, before the product is released (Stamatis, 1997). Several industrial FMEA standards such as those published by the Society of Automotive Engineers, US Department of Defense, and the Automotive Industry Action Group employ the Risk Priority Number (RPN) to measure risk and severity of failures. The Risk Priority Number (RPN) is a product of 3 indices: Occurrence (O), Severity (S), and Detection (D). In a traditional FMEA process design engineers typically analyze the 'root cause' and 'end-effects' of potential failures in a sub-system or component and assign penalty points through the O, S, D values to each failure. The analysis is organized around categories called failure modes, which link the causes and effects of failures. A few actions are taken upon completing the FMEA worksheet. The RPN column generally will identify the high-risk areas. The idea of performing FMEA is to eliminate or reduce known and potential failures before they reach the customers. Thus, a plan of action must be in place for the next task. Not all failures can be resolved during the product development cycle, thus prioritization of actions must be made within the design group. One definition of detection

  5. Tools for developing a quality management program: proactive tools (process mapping, value stream mapping, fault tree analysis, and failure mode and effects analysis).

    PubMed

    Rath, Frank

    2008-01-01

    This article examines the concepts of quality management (QM) and quality assurance (QA), as well as the current state of QM and QA practices in radiotherapy. A systematic approach incorporating a series of industrial engineering-based tools is proposed, which can be applied in health care organizations proactively to improve process outcomes, reduce risk and/or improve patient safety, improve through-put, and reduce cost. This tool set includes process mapping and process flowcharting, failure modes and effects analysis (FMEA), value stream mapping, and fault tree analysis (FTA). Many health care organizations do not have experience in applying these tools and therefore do not understand how and when to use them. As a result there are many misconceptions about how to use these tools, and they are often incorrectly applied. This article describes these industrial engineering-based tools and also how to use them, when they should be used (and not used), and the intended purposes for their use. In addition the strengths and weaknesses of each of these tools are described, and examples are given to demonstrate the application of these tools in health care settings. PMID:18406925

  6. Tools for Developing a Quality Management Program: Proactive Tools (Process Mapping, Value Stream Mapping, Fault Tree Analysis, and Failure Mode and Effects Analysis)

    SciTech Connect

    Rath, Frank

    2008-05-01

    This article examines the concepts of quality management (QM) and quality assurance (QA), as well as the current state of QM and QA practices in radiotherapy. A systematic approach incorporating a series of industrial engineering-based tools is proposed, which can be applied in health care organizations proactively to improve process outcomes, reduce risk and/or improve patient safety, improve through-put, and reduce cost. This tool set includes process mapping and process flowcharting, failure modes and effects analysis (FMEA), value stream mapping, and fault tree analysis (FTA). Many health care organizations do not have experience in applying these tools and therefore do not understand how and when to use them. As a result there are many misconceptions about how to use these tools, and they are often incorrectly applied. This article describes these industrial engineering-based tools and also how to use them, when they should be used (and not used), and the intended purposes for their use. In addition the strengths and weaknesses of each of these tools are described, and examples are given to demonstrate the application of these tools in health care settings.

  7. Study Of The Risks Arising From Natural Disasters And Hazards On Urban And Intercity Motorways By Using Failure Mode Effect Analysis (FMEA) Methods

    NASA Astrophysics Data System (ADS)

    DELİCE, Yavuz

    2015-04-01

    Highways, Located in the city and intercity locations are generally prone to many kind of natural disaster risks. Natural hazards and disasters that may occur firstly from highway project making to construction and operation stages and later during the implementation of highway maintenance and repair stages have to be taken into consideration. And assessment of risks that may occur against adverse situations is very important in terms of project design, construction, operation maintenance and repair costs. Making hazard and natural disaster risk analysis is largely depending on the definition of the likelihood of the probable hazards on the highways. However, assets at risk , and the impacts of the events must be examined and to be rated in their own. With the realization of these activities, intended improvements against natural hazards and disasters will be made with the utilization of Failure Mode Effects Analysis (FMEA) method and their effects will be analyzed with further works. FMEA, is a useful method to identify the failure mode and effects depending on the type of failure rate effects priorities and finding the most optimum economic and effective solution. Although relevant measures being taken for the identified risks by this analysis method , it may also provide some information for some public institutions about the nature of these risks when required. Thus, the necessary measures will have been taken in advance in the city and intercity highways. Many hazards and natural disasters are taken into account in risk assessments. The most important of these dangers can be listed as follows; • Natural disasters 1. Meteorological based natural disasters (floods, severe storms, tropical storms, winter storms, avalanches, etc.). 2. Geological based natural disasters (earthquakes, tsunamis, landslides, subsidence, sinkholes, etc) • Human originated disasters 1. Transport accidents (traffic accidents), originating from the road surface defects (icing

  8. Equipment Failure Analysis

    NASA Astrophysics Data System (ADS)

    1980-01-01

    Tennessee Eastman uses NASTRAN to minimize lost production by pinpointing the causes of equipment failures and preventing recurrences. An example of the program's utility involves a large centrifugal fan which developed cracks during start-ups and shutdowns. This information prompted redesign of the fan. Tennessee Eastman has made extensive use of NASTRAN, both as failure analysis tool and as an aid in redesigning production hardware.

  9. An evaluation of mixed-mode delamination failure criteria

    NASA Technical Reports Server (NTRS)

    Reeder, J. R.

    1992-01-01

    Many different failure criteria have been suggested for mixed mode delamination toughness, but few sets of mixed mode data exist that are consistent over the full mode I opening to mode II shear load range. The mixed mode bending (MMB) test was used to measure the delamination toughness of a brittle epoxy composite, a state of the art toughened epoxy composite, and a tough thermoplastic composite over the full mixed mode range. To gain insight into the different failure responses of the different materials, the delamination fracture surfaces were also examined. An evaluation of several failure criteria which have been reported in the literature was performed, and the range of responses modeled by each criterion was analyzed. A new bilinear failure criterion was analyzed. A new bilinear failure criterion was developed based on a change in the failure mechanism observed from the delamination surfaces. The different criteria were compared to the failure criterion. The failure response of the tough thermoplastic composite could be modeled well with the bilinear criterion but could also be modeled with the more simple linear failure criterion. Since the materials differed in their mixed mode failure response, mixed mode delamination testing will be needed to characterize a composite material. A critical evaluation is provided of the mixed mode failure criteria and should provide general guidance for selecting an appropriate criterion for other materials.

  10. Failure modes of lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Culpin, B.; Rand, D. A. J.

    , have been afforded little discussion. Progressive life-limiting factors encountered with flooded-electrolyte batteries are discussed in detail. These are mainly associated with degradation of the positive plate, the negative plate and the separator. The technology of valve-regulated (i.e., immobilized-electrolyte) batteries is still at an early stage compared with that of flooded designs and, consequently, published information on failure modes is very limited. Nevertheless, based on the reports that are available and the authors' own knowledge, it is possible to make estimates of the major and minor causes of failure (note, these will also occur in flooded systems, but with shifted emphasis). Grid corrosion and growth are generally considered to be of major importance. Both negative-plate sulphation and water loss are also of concern, particularly in cycling applications. By contrast, the traditional problems associated mossing and dendritic growth of the active material should be reduced in valve-regulated batteries.

  11. BWR reactor vessel bottom head failure modes

    SciTech Connect

    Hodge, S.A.

    1989-01-01

    Boiling water reactors (BWRs) incorporate many unique structural features that make their expected response under severe accident conditions very different from that predicted in the case of pressurized water reactor accident sequences. The effect of the BWR procedural and structural differences upon the progression of a severe accident sequence during the period preceding movement of core debris into the reactor vessel lower plenum has been discussed previously. It is the purpose of this paper to briefly address the events occurring after debris relocation past the core plate and to describe the subsequent expected modes of bottom head pressure boundary failure. As an example, the calculated timing of events for the unmitigated short-term station blackout severe accident sequence at the Peach Bottom Atomic Power Station is also presented. 14 refs., 4 figs., 1 tab.

  12. Global Failure Modes in Composite Structures

    NASA Technical Reports Server (NTRS)

    Knauss, W. G.; Gonzalez, Luis

    2001-01-01

    Composite materials provide well-known advantages for space and aeronautical applications in terms of strength and rigidity to weight ratios and other mechanical properties. As a consequence, their use has experienced a constant increase in the past decades and it is anticipated that this trend will be maintained in the near future. At the same time, being these materials relatively new compared to metals, and having failure characteristics completely different from them, their damage growth and their failure mechanisms are not as well understood in a predictive sense. For example, while in metals fracture produces "clean" cracks with their well defined analytically stress fields at the crack tip, composite fracture is a more complex phenomenon. Instead of a crack, we confront a "damage zone" that may include fiber breakage, fiber microbuckling, fiber pullout, matrix cracking, delamination, debonding or any combination of all these different mechanisms. These phenomena are prevalent in any failure process through an aircraft structure, whether one addresses a global failure such as the ripping of a fuselage or wing section, or whether one is concerned with the failure initiation near a thickness change at stringers or other reinforcement. Thus the topic that has been under consideration has wide application in any real structure and is considered an essential contribution to the predictive failure analysis capability for aircraft containing composite components. The heterogeneity and the anisotropy of composites are not only advantageous but essential characteristics, yet these same features provide complex stress fields, especially in the presence of geometrical discontinuities such as notches, holes or cutouts or structural elements such as stiffeners, stringers, etc. To properly address the interaction between a damage/crack front and a hole with a stringer it is imperative that the stress and deformation fields of the former be (sufficiently well) characterized

  13. Application of ISO22000, failure mode, and effect analysis (FMEA) cause and effect diagrams and pareto in conjunction with HACCP and risk assessment for processing of pastry products.

    PubMed

    Varzakas, Theodoros H

    2011-09-01

    The Failure Mode and Effect Analysis (FMEA) model has been applied for the risk assessment of pastry processing. A tentative approach of FMEA application to the pastry industry was attempted in conjunction with ISO22000. Preliminary Hazard Analysis was used to analyze and predict the occurring failure modes in a food chain system (pastry processing plant), based on the functions, characteristics, and/or interactions of the ingredients or the processes, upon which the system depends. Critical Control points have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram, and fishbone diagram). In this work a comparison of ISO22000 analysis with HACCP is carried out over pastry processing and packaging. However, the main emphasis was put on the quantification of risk assessment by determining the Risk Priority Number (RPN) per identified processing hazard. Storage of raw materials and storage of final products at -18°C followed by freezing were the processes identified as the ones with the highest RPN (225, 225, and 144 respectively) and corrective actions were undertaken. Following the application of corrective actions, a second calculation of RPN values was carried out leading to considerably lower values (below the upper acceptable limit of 130). It is noteworthy that the application of Ishikawa (Cause and Effect or Tree diagram) led to converging results thus corroborating the validity of conclusions derived from risk assessment and FMEA. Therefore, the incorporation of FMEA analysis within the ISO22000 system of a pastry processing industry is considered imperative. PMID:21838557

  14. Gearbox Typical Failure Modes, Detection, and Mitigation Methods (Presentation)

    SciTech Connect

    Sheng, S.

    2014-01-01

    This presentation was given at the AWEA Operations & Maintenance and Safety Seminar and focused on what the typical gearbox failure modes are, how to detect them using detection techniques, and strategies that help mitigate these failures.

  15. Failure modes of Y-TZP abutments with external hex implant-abutment connection determined by fractographic analysis.

    PubMed

    Basílio, Mariana de Almeida; Delben, Juliana Aparecida; Cesar, Paulo Francisco; Rizkalla, Amin Sami; Santos Junior, Gildo Coelho; Arioli Filho, João Neudenir

    2016-07-01

    Yttria-stabilized tetragonal zirconia (Y-TZP) was introduced as ceramic implant abutments due to its excellent mechanical properties. However, the damage patterns for Y-TZP abutments are limited in the literature. Fractographic analyses can provide insights as to the failure origin and related mechanisms. The purpose of this study was to analyze fractured Y-TZP abutments to establish fractographic patterns and then possible reasons for failure. Thirty two prefabricated Y-TZP abutments on external hex implants were retrieved from a single-load-to failure test according to the ISO 14801. Fractographic analyses were conducted under polarized-light estereo and scanning electro microscopy. The predominant fracture pattern was abutment fracture at the connecting region. Classic fractographic features such as arrest lines, hackle, and twist hackle established that failure started where Y-TZP abutments were in contact with the retention screw edges. The abutment screw design and the loading point were the reasons for localized stress concentration and fracture patterns. PMID:26807772

  16. Applicability of NASA contract quality management and failure mode effect analysis procedures to the USGS Outer Continental Shelf oil and gas lease management program

    NASA Technical Reports Server (NTRS)

    Dyer, M. K.; Little, D. G.; Hoard, E. G.; Taylor, A. C.; Campbell, R.

    1972-01-01

    An approach that might be used for determining the applicability of NASA management techniques to benefit almost any type of down-to-earth enterprise is presented. A study was made to determine the following: (1) the practicality of adopting NASA contractual quality management techniques to the U.S. Geological Survey Outer Continental Shelf lease management function; (2) the applicability of failure mode effects analysis to the drilling, production, and delivery systems in use offshore; (3) the impact on industrial offshore operations and onshore management operations required to apply recommended NASA techniques; and (4) the probable changes required in laws or regulations in order to implement recommendations. Several management activities that have been applied to space programs are identified, and their institution for improved management of offshore and onshore oil and gas operations is recommended.

  17. Integration of Value Stream Map and Healthcare Failure Mode and Effect Analysis into Six Sigma Methodology to Improve Process of Surgical Specimen Handling.

    PubMed

    Hung, Sheng-Hui; Wang, Pa-Chun; Lin, Hung-Chun; Chen, Hung-Ying; Su, Chao-Ton

    2015-01-01

    Specimen handling is a critical patient safety issue. Problematic handling process, such as misidentification (of patients, surgical site, and specimen counts), specimen loss, or improper specimen preparation can lead to serious patient harms and lawsuits. Value stream map (VSM) is a tool used to find out non-value-added works, enhance the quality, and reduce the cost of the studied process. On the other hand, healthcare failure mode and effect analysis (HFMEA) is now frequently employed to avoid possible medication errors in healthcare process. Both of them have a goal similar to Six Sigma methodology for process improvement. This study proposes a model that integrates VSM and HFMEA into the framework, which mainly consists of define, measure, analyze, improve, and control (DMAIC), of Six Sigma. A Six Sigma project for improving the process of surgical specimen handling in a hospital was conducted to demonstrate the effectiveness of the proposed model. PMID:26753440

  18. Probability of pipe fracture in the primary coolant loop of a PWR plant. Volume 6: failure mode analysis. Final report

    SciTech Connect

    Streit, R.D.

    1981-09-01

    Material properties and failure criteria were evaluated to assess the requirements for double-ended guillotine break in the primary coolant loop of the Zion Unit 1 pressurized water reactor. The properties of the 316 stainless steel piping materials were obtained from the literature. Statistical distributions of both the tensile and fracture properties at room and operating temperatures were developed. Yield and ultimate strength tensile properties were combined to estimate the material flow strength. The flow strength and fracture properties were used in the various failure models analyzed. Linear-elastic, elastic-plastic, and fully plastic fracture models were compared, and the governing fracture criterion was determined. For the particular case studied, the fully plastic flow requirement was found to be the controlling fracture criterion leading to a double-ended guillotine pipe break.

  19. Failure Analysis for Improved Reliability

    NASA Technical Reports Server (NTRS)

    Sood, Bhanu

    2016-01-01

    Outline: Section 1 - What is reliability and root cause? Section 2 - Overview of failure mechanisms. Section 3 - Failure analysis techniques (1. Non destructive analysis techniques, 2. Destructive Analysis, 3. Materials Characterization). Section 4 - Summary and Closure

  20. CSM RCS Design Considerations and Failure Modes

    NASA Technical Reports Server (NTRS)

    Interbartolo, Michael

    2009-01-01

    Objectives include: a) Define major Command and Service Module (CSM) design considerations; b) List Command Module (CM) RCS failures and lessons learned; and c) List Service Module (SM) RCS failures and lessons learned.

  1. Decomposition-Based Failure Mode Identification Method for Risk-Free Design of Large Systems

    NASA Technical Reports Server (NTRS)

    Tumer, Irem Y.; Stone, Robert B.; Roberts, Rory A.; Clancy, Daniel (Technical Monitor)

    2002-01-01

    When designing products, it is crucial to assure failure and risk-free operation in the intended operating environment. Failures are typically studied and eliminated as much as possible during the early stages of design. The few failures that go undetected result in unacceptable damage and losses in high-risk applications where public safety is of concern. Published NASA and NTSB accident reports point to a variety of components identified as sources of failures in the reported cases. In previous work, data from these reports were processed and placed in matrix form for all the system components and failure modes encountered, and then manipulated using matrix methods to determine similarities between the different components and failure modes. In this paper, these matrices are represented in the form of a linear combination of failures modes, mathematically formed using Principal Components Analysis (PCA) decomposition. The PCA decomposition results in a low-dimensionality representation of all failure modes and components of interest, represented in a transformed coordinate system. Such a representation opens the way for efficient pattern analysis and prediction of failure modes with highest potential risks on the final product, rather than making decisions based on the large space of component and failure mode data. The mathematics of the proposed method are explained first using a simple example problem. The method is then applied to component failure data gathered from helicopter, accident reports to demonstrate its potential.

  2. SU-C-BRD-02: A Team Focused Clinical Implementation and Failure Mode and Effects Analysis of HDR Skin Brachytherapy Using Valencia and Leipzig Surface Applicators

    SciTech Connect

    Sayler, E; Harrison, A; Eldredge-Hindy, H; Dinome, J; Munro, S; Anne, R; Comber, E; Lockamy, V

    2014-06-15

    Purpose: and Leipzig applicators (VLAs) are single-channel brachytherapy surface applicators used to treat skin lesions up to 2cm diameter. Source dwell times can be calculated and entered manually after clinical set-up or ultrasound. This procedure differs dramatically from CT-based planning; the novelty and unfamiliarity could lead to severe errors. To build layers of safety and ensure quality, a multidisciplinary team created a protocol and applied Failure Modes and Effects Analysis (FMEA) to the clinical procedure for HDR VLA skin treatments. Methods: team including physicists, physicians, nurses, therapists, residents, and administration developed a clinical procedure for VLA treatment. The procedure was evaluated using FMEA. Failure modes were identified and scored by severity, occurrence, and detection. The clinical procedure was revised to address high-scoring process nodes. Results: Several key components were added to the clinical procedure to minimize risk probability numbers (RPN): -Treatments are reviewed at weekly QA rounds, where physicians discuss diagnosis, prescription, applicator selection, and set-up. Peer review reduces the likelihood of an inappropriate treatment regime. -A template for HDR skin treatments was established in the clinical EMR system to standardize treatment instructions. This reduces the chances of miscommunication between the physician and planning physicist, and increases the detectability of an error during the physics second check. -A screen check was implemented during the second check to increase detectability of an error. -To reduce error probability, the treatment plan worksheet was designed to display plan parameters in a format visually similar to the treatment console display. This facilitates data entry and verification. -VLAs are color-coded and labeled to match the EMR prescriptions, which simplifies in-room selection and verification. Conclusion: Multidisciplinary planning and FMEA increased delectability and

  3. Failure modes and effects analysis (FMEA) of the ICS/NNI electric power distribution circuitry at the Oconee 1 Nuclear Plant. [Integrated control system/nonnuclear instrumentation

    SciTech Connect

    McBride, A.F.; Mayo, C.W.; Battle, R.E.

    1985-10-01

    The effects of nonnuclear instrumentation (NNI) and integrated control system (ICS) electric power supply failures have been analyzed for the Oconee Unit 1 nuclear plant. The instrument and control system power distribution circuits were analyzed to define a comprehensive set of 19 single-point failure modes. For each power supply failure, the failed and operating control system signal inputs were propagated through the partially energized control system circuits as well as the energized and deenergized output control devices to evaluate the initial plant response. In addition, the effects of the power supply failures on the principal control room parameter displays were combined with the initial plant response to the automatic control circuits to evaluate possible control room operator response. Plant responses to the defined power supply failures are described in detail.

  4. Light water reactor lower head failure analysis

    SciTech Connect

    Rempe, J.L.; Chavez, S.A.; Thinnes, G.L.

    1993-10-01

    This document presents the results from a US Nuclear Regulatory Commission-sponsored research program to investigate the mode and timing of vessel lower head failure. Major objectives of the analysis were to identify plausible failure mechanisms and to develop a method for determining which failure mode would occur first in different light water reactor designs and accident conditions. Failure mechanisms, such as tube ejection, tube rupture, global vessel failure, and localized vessel creep rupture, were studied. Newly developed models and existing models were applied to predict which failure mechanism would occur first in various severe accident scenarios. So that a broader range of conditions could be considered simultaneously, calculations relied heavily on models with closed-form or simplified numerical solution techniques. Finite element techniques-were employed for analytical model verification and examining more detailed phenomena. High-temperature creep and tensile data were obtained for predicting vessel and penetration structural response.

  5. Wind Turbine Gearbox Failure Modes - A Brief (Presentation)

    SciTech Connect

    Sheng, S.; McDade, M.; Errichello, R.

    2011-10-01

    Wind turbine gearboxes are not always meeting 20-year design life. Premature failure of gearboxes increases cost of energy, turbine downtime, unplanned maintenance, gearbox replacement and rebuild, and increased warranty reserves. The problem is widespread, affects most Original Equipment Manufacturers, and is not caused by manufacturing practices. There is a need to improve gearbox reliability and reduce turbine downtime. The topics of this presentation are: GRC (Gearbox Reliability Collaborative) technical approach; Gearbox failure database; Recorded incidents summary; Top failure modes for bearings; Top failure modes for gears; GRC test gearbox; Bearing nomenclature; Test history; Real damage; Gear sets; Bearings; Observations; and Summary. 5 refs.

  6. Weighted Fuzzy Risk Priority Number Evaluation of Turbine and Compressor Blades Considering Failure Mode Correlations

    NASA Astrophysics Data System (ADS)

    Gan, Luping; Li, Yan-Feng; Zhu, Shun-Peng; Yang, Yuan-Jian; Huang, Hong-Zhong

    2014-06-01

    Failure mode, effects and criticality analysis (FMECA) and Fault tree analysis (FTA) are powerful tools to evaluate reliability of systems. Although single failure mode issue can be efficiently addressed by traditional FMECA, multiple failure modes and component correlations in complex systems cannot be effectively evaluated. In addition, correlated variables and parameters are often assumed to be precisely known in quantitative analysis. In fact, due to the lack of information, epistemic uncertainty commonly exists in engineering design. To solve these problems, the advantages of FMECA, FTA, fuzzy theory, and Copula theory are integrated into a unified hybrid method called fuzzy probability weighted geometric mean (FPWGM) risk priority number (RPN) method. The epistemic uncertainty of risk variables and parameters are characterized by fuzzy number to obtain fuzzy weighted geometric mean (FWGM) RPN for single failure mode. Multiple failure modes are connected using minimum cut sets (MCS), and Boolean logic is used to combine fuzzy risk priority number (FRPN) of each MCS. Moreover, Copula theory is applied to analyze the correlation of multiple failure modes in order to derive the failure probabilities of each MCS. Compared to the case where dependency among multiple failure modes is not considered, the Copula modeling approach eliminates the error of reliability analysis. Furthermore, for purpose of quantitative analysis, probabilities importance weight from failure probabilities are assigned to FWGM RPN to reassess the risk priority, which generalize the definition of probability weight and FRPN, resulting in a more accurate estimation than that of the traditional models. Finally, a basic fatigue analysis case drawn from turbine and compressor blades in aeroengine is used to demonstrate the effectiveness and robustness of the presented method. The result provides some important insights on fatigue reliability analysis and risk priority assessment of structural

  7. An efficient scan diagnosis methodology according to scan failure mode for yield enhancement

    NASA Astrophysics Data System (ADS)

    Kim, Jung-Tae; Seo, Nam-Sik; Oh, Ghil-Geun; Kim, Dae-Gue; Lee, Kyu-Taek; Choi, Chi-Young; Kim, InSoo; Min, Hyoung Bok

    2008-12-01

    Yield has always been a driving consideration during fabrication of modern semiconductor industry. Statistically, the largest portion of wafer yield loss is defective scan failure. This paper presents efficient failure analysis methods for initial yield ramp up and ongoing product with scan diagnosis. Result of our analysis shows that more than 60% of the scan failure dies fall into the category of shift mode in the very deep submicron (VDSM) devices. However, localization of scan shift mode failure is very difficult in comparison to capture mode failure because it is caused by the malfunction of scan chain. Addressing the biggest challenge, we propose the most suitable analysis method according to scan failure mode (capture / shift) for yield enhancement. In the event of capture failure mode, this paper describes the method that integrates scan diagnosis flow and backside probing technology to obtain more accurate candidates. We also describe several unique techniques, such as bulk back-grinding solution, efficient backside probing and signal analysis method. Lastly, we introduce blocked chain analysis algorithm for efficient analysis of shift failure mode. In this paper, we contribute to enhancement of the yield as a result of the combination of two methods. We confirm the failure candidates with physical failure analysis (PFA) method. The direct feedback of the defective visualization is useful to mass-produce devices in a shorter time. The experimental data on mass products show that our method produces average reduction by 13.7% in defective SCAN & SRAM-BIST failure rates and by 18.2% in wafer yield rates.

  8. Safety Management of a Clinical Process Using Failure Mode and Effect Analysis: Continuous Renal Replacement Therapies in Intensive Care Unit Patients.

    PubMed

    Sanchez-Izquierdo-Riera, Jose Angel; Molano-Alvarez, Esteban; Saez-de la Fuente, Ignacio; Maynar-Moliner, Javier; Marín-Mateos, Helena; Chacón-Alves, Silvia

    2016-01-01

    The failure mode and effect analysis (FMEA) may improve the safety of the continuous renal replacement therapies (CRRT) in the intensive care unit. We use this tool in three phases: 1) Retrospective observational study. 2) A process FMEA, with implementation of the improvement measures identified. 3) Cohort study after FMEA. We included 54 patients in the pre-FMEA group and 72 patients in the post-FMEA group. Comparing the risks frequencies per patient in both groups, we got less cases of under 24 hours of filter survival time in the post-FMEA group (31 patients 57.4% vs. 21 patients 29.6%; p < 0.05); less patients suffered circuit coagulation with inability to return the blood to the patient (25 patients [46.3%] vs. 16 patients [22.2%]; p < 0.05); 54 patients (100%) versus 5 (6.94%) did not get phosphorus levels monitoring (p < 0.05); in 14 patients (25.9%) versus 0 (0%), the CRRT prescription did not appear on medical orders. As a measure of improvement, we adopt a dynamic dosage management. After the process FMEA, there were several improvements in the management of intensive care unit patients receiving CRRT, and we consider it a useful tool for improving the safety of critically ill patients. PMID:26418206

  9. Failure analysis of surface-micromachined microengines

    SciTech Connect

    Peterson, K.A.; Tangyunyong, P.; Pimentel, A.A.

    1998-11-01

    Microelectronic failure analysis (FA) has been an integral part of the development of state-of-the-art integrated circuits. FA of MicroElectroMechanical Systems (MEMS) is moving from its infancy stage to assume an important role in the successful design, fabrication, performance and reliability analysis for this new technology. In previous work, the authors focused on the application of several techniques developed for integrated circuit analysis to an earlier version of a surface micromachined microengine fabricated at Sandia. Recently, they have identified important new failure modes in binary counters that incorporate a newer design of the microengine, using a subset of integrated circuit failure analysis techniques including optical microscopy, focused ion beam (FIB) techniques, atomic force microscopy (AFM), and scanning electron microscopy (SEM). The primary failure mode they have identified is directly related to visible wear on bearing surfaces. In this paper, they describe in detail the characteristics of the failure modes in binary counters. They also compare the failure characteristics with those of an earlier version of the microengine.

  10. Failure Modes Experienced on Spacecraft Nicd Batteries

    NASA Technical Reports Server (NTRS)

    Gross, S.

    1985-01-01

    A review was made of failures and irregularities experienced on nickel cadmium batteries for 31 spacecraft. Only rarely did batteries fail completely. In many cases, poorly performing batteries were compensated for by a reduction in loads or by continuing to operate in spite of out-of-voltage conditions. Low discharge voltage was the most common problem observed in flight spacecraft (42%). Spacecraft batteries are often designed to protect against cell shorts, but cell shorts accounted for only 16% of the failures. Other causes of problems were high charge voltage (16%), battery problems caused by other elements of the spacecraft (10%), and open circuit failures (6%). Problems of miscellaneous or unknown causes occurred in 10% of the cases.

  11. Microstructural modeling of heterogeneous failure modes in martensitic steels

    NASA Astrophysics Data System (ADS)

    Hatem, Tarek Moustafa

    A three-dimensional multiple-slip dislocation-density-based crystalline formulation, specialized finite-element formulations, predictive failure models, and infinity-power integrable function based Voronoi tessellations adapted to martensitic orientations, were used to investigate large strain inelastic deformation, dislocation-density evolution in martensitic transformation, and heterogeneous failure modes in martensitic microstructures. The formulation is based on accounting for variant morphologies and orientations, secondary phases, such as retained austenite and inclusions, and initial dislocations-densities that are uniquely inherent to martensitic microstructures. The computational framework and the constitutive formulation were validated with experimental results for 10% Ni high-strength steel alloy. Furthermore, the formulation was used to investigate microstructures mapped directly from SEM/EBSD images of martensitic steel alloys. The interrelated effects of microstructural characteristics, such as parent austenite orientation, variants distribution and arrangement, retained austenite, inclusions, initial dislocation-density, and defects, such as microcracks, and microvoids, were investigated for different failure modes such as rupture, transgranular and intergranular fracture, and shear localization over a broad spectrum of loading conditions that range from quasi-static to high strain-rate conditions. The computational predictions, consistent with experimental observations, indicated that variant morphology and orientations have a direct consequence on how shear-strain accumulation and failure evolves in martensitic microstructures subjected to quasi-static and high strain-rate loading conditions. The analysis shows that shear-strain localization occurs due to slip-system compatibilities corresponding to low-angle blocks boundaries, the loading direction and the long direction of laths, which result in shear-pipes. At specific triple junctions, rotation

  12. Circuit breaker operation and potential failure modes during an earthquake

    SciTech Connect

    Lambert, H.E.; Budnitz, R.J.

    1987-01-01

    This study addresses the effect of a strong-motion earthquake on circuit breaker operation. It focuses on the loss of offsite power (LOSP) transient caused by a strong-motion earthquake at the Zion Nuclear Power Plant. This paper also describes the operator action necessary to prevent core melt if the above circuit breaker failure modes occur simultaneously on three 4.16 KV buses. Numerous circuit breakers important to plant safety, such as circuit breakers to diesel generators and engineered safety systems (ESS), must open and/or close during this transient while strong motion is occurring. Potential seismically-induced circuit-breaker failures modes were uncovered while the study was conducted. These failure modes include: circuit breaker fails to close; circuit breaker trips inadvertently; circuit breaker fails to reclose after trip. The causes of these failure modes include: Relay chatter causes the circuit breaker to trip; Relay chatter causes anti-pumping relays to seal-in which prevents automatic closure of circuit breakers; Load sequencer failures. The incorporation of these failure modes as well as other instrumentation and control failures into a limited scope seismic probabilistic risk assessment is also discussed in this paper.

  13. Failure analysis of aluminum alloy components

    NASA Technical Reports Server (NTRS)

    Johari, O.; Corvin, I.; Staschke, J.

    1973-01-01

    Analysis of six service failures in aluminum alloy components which failed in aerospace applications is reported. Identification of fracture surface features from fatigue and overload modes was straightforward, though the specimens were not always in a clean, smear-free condition most suitable for failure analysis. The presence of corrosion products and of chemically attacked or mechanically rubbed areas here hindered precise determination of the cause of crack initiation, which was then indirectly inferred from the scanning electron fractography results. In five failures the crack propagation was by fatigue, though in each case the fatigue crack initiated from a different cause. Some of these causes could be eliminated in future components by better process control. In one failure, the cause was determined to be impact during a crash; the features of impact fracture were distinguished from overload fractures by direct comparisons of the received specimens with laboratory-generated failures.

  14. Failure modes for pipelines in landslide areas

    SciTech Connect

    Bruschi, R.; Spinazze, M.; Tomassini, D.; Cuscuna, S.; Venzi, S.

    1995-12-31

    In recent years a number of incidences of pipelines affected by slow soil movements have been reported in the relevant literature. Further related issues such as soil-pipe interaction have been studied both theoretically and through experimental surveys, along with the environmental conditions which are responsible for hazard to the pipeline integrity. A suitable design criteria under these circumstances has been discussed by several authors, in particular in relation to a limit state approach and hence a strain based criteria. The scope of this paper is to describe the failure mechanisms which may affect the pipeline in the presence of slow soil movements impacting on the pipeline, both in the longitudinal and transverse direction. Particular attention is paid to environmental, geometric and structural parameters which steer the process towards one or other failure mechanism. Criteria for deciding upon remedial measures required to guarantee the structural integrity of the pipeline, both in the short and in the long term, are discussed.

  15. Ignition Failure Mode Radiochemical Diagnostics Initial Assessment

    SciTech Connect

    Fortner, R; Bernstein, L; Cerjan, C; Haan, S W; Harding, R; Hatchett, S; Hoffman, R; Koch, J; Moody, K; Schneider, D; Stoyer, M; Werner, C; Zimmerman, G

    2007-04-20

    Radiochemical diagnostic signatures are well known to be effective indicators of nuclear ignition and burn reaction conditions. Nuclear activation is already a reliable technique to measure yield. More comprehensively, though, important quantities such as fuel areal density and ion temperature might be separately and more precisely monitored by a judicious choice of select nuclear reactions. This report details an initial assessment of this approach to diagnosing ignition failures on point-design cryogenic National Ignition Campaign targets. Using newly generated nuclear reaction cross section data for Scandium and Iridium, modest uniform doping of the innermost ablator region provides clearly observable reaction product differences between robust burn and failure for either element. Both equatorial and polar tracer loading yield observable, but indistinguishable, signatures for either choice of element for the preliminary cases studied.

  16. Predicting Modes and Displacements of Seismic Rock Slope Failures

    NASA Astrophysics Data System (ADS)

    Gibson, M. D.; Wartman, J.; Keefer, D. K.; Maclaughlin, M.; Arnold, L.; Applegate, K. N.; Smith, S.; Adams, S.

    2013-12-01

    Seismically induced rock slope failures have resulted in billions of dollars of economic damage and enormous loss of life throughout the world. Accurate prediction of the triggering and run out of these failures is elusive for a variety of reasons, including knowledge of the physical modes of failure. Our research explores the potential failure modes of an idealized rigid rock block and expands the modes typically considered to include not only sliding but also toppling (pure forward rotation) and slumping (combined backward rotation and translation). The yield acceleration (or minimum inertial acceleration to cause block movement) for slumping, similar to toppling, is found to be lower than for pure translational sliding. These yield accelerations indicate the initial modes of rock block failure; however, they do not always predict the ultimate failure mode. To predict the final failure modes, the results of discrete element numerical analyses were compared to pseudo static yield acceleration to develop a seismic failure mode decision-making chart based on block geometry and interface friction. With regard to seismic displacement predictions, current simplified models predicting ultimate displacement of a mass under seismic conditions are limited to purely translating, sliding blocks (i.e. Newmark's sliding block method). Our modeling introduces additional simplified analyses to predict ultimate displacement in toppling and slumping modes as well. Important findings from these new methods are that the magnitude of seismically-induced displacement is dependent on the size of the block (or failure mass) and that as the yield acceleration decreases the seismically induced displacements increase. We plan to map these tools into analyses that evaluate rock slope systems with complex geology and geotechnical characteristics. It is envisioned that the decision chart, which predicts the initial and ultimate modes of failure based on block geometry and interface friction

  17. Brittle failure mode plots for compressional and extensional tectonic regimes

    NASA Astrophysics Data System (ADS)

    Sibson, Richard H.

    1998-05-01

    Equations governing different macroscopic modes of brittle rock failure (extensional fracturing, extensional-shear fracturing, compressional shear failure and reshear of existing faults) can be represented on plots of differential stress vs effective vertical stress for a set of material properties. Such plots can be constructed for different tectonic regimes and correlated to depth for particular fluid pressure conditions, allowing easy evaluation of the physical controls on brittle rock failure, and ready comparison of the fields occupied by the three failure modes in different tectonic settings. They emphasize the relative ease, in terms of differential stress and fluid-pressure levels, of deforming a rock mass by brittle fracturing and faulting in extensional regimes compared with compressional. Aside from their relevance to general structural mechanics, these generic failure plots have wide-ranging application to understanding the initial development and progressive evolution of fault-fracture systems, both in sedimentary basins and as hosting structures for hydrothermal mineralization in different tectonic settings.

  18. Failure Environment Analysis Tool (FEAT)

    NASA Technical Reports Server (NTRS)

    Lawler, D. G.

    1991-01-01

    Information is given in viewgraph form on the Failure Environment Analysis Tool (FEAT), a tool designed to demonstrate advanced modeling and analysis techniques to better understand and capture the flow of failures within and between elements of the Space Station Freedom (SSF) and other large complex systems. Topics covered include objectives, development background, the technical approach, SSF baseline integration, and FEAT growth and evolution.

  19. Failure modes and materials design for biomechanical layer structures

    NASA Astrophysics Data System (ADS)

    Deng, Yan

    Ceramic materials are finding increasing usage in the area of biomechanical replacements---dental crowns, hip and bone implants, etc.---where strength, wear resistance, biocompatibility, chemical durability and even aesthetics are critical issues. Aesthetic ceramic crowns have been widely used in dentistry to replace damaged or missing teeth. However, the failure rates of ceramic crowns, especially all-ceramic crowns, can be 1%˜6% per year, which is not satisfactory to patients. The materials limitations and underlying fracture mechanisms of these prostheses are not well understood. In this thesis, fundamental fracture and damage mechanisms in model dental bilayer and trilayer structures are studied. Principle failure modes are identified from in situ experimentation and confirmed by fracture mechanics analysis. In bilayer structures of ceramic/polycarbonate (representative of ceramic crown/dentin structure), three major damage sources are identified: (i) top-surface cone cracks or (ii) quasiplasticity, dominating in thick ceramic bilayers; (iii) bottom-surface radial cracks, dominating in thin ceramic bilayers. Critical load P for each damage mode are measured in six dental ceramics: Y-TZP zirconia, glass-infiltrated zirconia and alumina (InCeram), glass-ceramic (Empress II), Porcelain (Mark II and Empress) bonded to polymer substrates, as a function of ceramic thickness d in the range of 100 mum to 10 mm. P is found independent of d for mode (i) and (ii), but has a d 2 relations for mode (iii)---bottom surface radial cracking. In trilayer structures of glass/core-ceramic/polycarbonate (representing veneer porcelain/core/dentin structures), three inner fracture origins are identified: radial cracks from the bottom surface in the (i) first and (ii) second layers; and (iii) quasiplasticity in core-ceramic layer. The role of relative veneer/core thickness, d1/d 2 and materials properties is investigated for three core materials with different modulus (114--270GPa

  20. Influence of crosshead speed on failure load and failure mode of restored maxillary premolars.

    PubMed

    Naves, Lucas Zago; Silva, Gisele Rodrigues da; Correr-Sobrinho, Lourenço; Costa, Ana Rosa; Valdivia, Andréa Dolores Correia Miranda; Soares, Carlos José

    2016-01-01

    We analyzed the effect of the crosshead speed of an applied load on failure load and failure mode of restored human premolars. Fifty intact, noncarious human premolars were selected. Class II mesio-occlusodistal preparations were made with a water-cooled high-speed preparation machine, and the teeth were restored with composite resin. The specimens were divided into five groups (n = 10 each) and tested individually in a mechanical testing machine, in which a 6.0-mm-diameter steel cylinder was mounted to vary the crosshead speed: v0.5: 0.5 mm/min; v1: 1.0 mm/min; v2.5: 2.5 mm/min; v5: 5.0 mm/min; and v10: 10.0 mm/min. The cylinder contacted the facial and lingual ridges beyond the margins of the restorations. Peak load to fracture was measured for each specimen (N). The means were calculated and analyzed with one-way analysis of variance followed by Tukey's test (a = 0.05). The mean load at failure values were (N) as follows: v0.5, 769.4 ± 174.8; v1, 645.2 ± 115.7; v5, 614.3 ± 126.0; v2.5, 609.2 ± 208.1; and v10, 432.5 ± 136.9. The fracture modes were recorded on the basis of the degree of the tooth structural and restorative damage: (I) fracture of the restoration involving a small portion of the tooth; (II) fractures involving the coronal portion of the tooth with cohesive failure of the composite resin; (III) oblique tooth and restoration fracture with periodontal involvement; and (IV) vertical root and coronal fracture. Varying crosshead speeds of 0.5-5.0 mm/min did not influence the failure load of restored maxillary premolars; however, increasing the crosshead speed to 10 mm/min decreased the failure load values and the degree of tooth structural damage. PMID:26676190

  1. Automated failure mode effects and criticality analyses for reliability prediction of multibody mechanical systems

    NASA Astrophysics Data System (ADS)

    Chiang, Alex Chih-Chien

    Reliability is important to ensure both serviceability and safety of a mechanical system. A method for simulation-based Failure Mode Effects and Criticality Analysis (FMECA) for reliability prediction of mechanical systems is presented. This approach integrates recursive formulation for dynamic analysis, failure criteria for failure determination, graphics techniques for collision detection, and new techniques for modifying dynamics model during the simulation. The automated FMECA method developed consists of three libraries and a graphics collision detection technique. First, a library of mechanical failure modes is created using cause-effect relationships for mechanical failure modes. Second, a library of component failure criteria is constructed by collecting different material test data. Third, a library of simulation algorithms and supporting techniques is built by developing simulation technologies to perform FMECA for mechanical failure modes. In addition, the automated FMECA method uses the developed graphics software VDS for collision detection. Finally, this approach is used to investigate the consequences of four failure modes of a vehicle system. The difficulty in formulating mathematical expressions for a damaged mechanical system is resolved by manipulating the number of cut joint constraints and generalized coordinates to implicitly update the original system topology. Formulations for virtual joints are derived, as well as other new techniques to permit multiple failures during a dynamic simulation. A near-minimum set of generalized coordinates is thus retained throughout the dynamic simulation. Four general-purpose dynamics codes are implemented and effects of four mechanical failure modes of a mechanical system are investigated; suspension failure, joint degradation and breakage, joint stiction, and component yielding and breakage. Failure histories as well as Mean Time Between Failure (MTBF) and Mean Time To Failure (MTTF) are obtained. The

  2. BIOASSAY VESSEL FAILURE ANALYSIS

    SciTech Connect

    Vormelker, P

    2008-09-22

    Two high-pressure bioassay vessels failed at the Savannah River Site during a microwave heating process for biosample testing. Improper installation of the thermal shield in the first failure caused the vessel to burst during microwave heating. The second vessel failure is attributed to overpressurization during a test run. Vessel failure appeared to initiate in the mold parting line, the thinnest cross-section of the octagonal vessel. No material flaws were found in the vessel that would impair its structural performance. Content weight should be minimized to reduce operating temperature and pressure. Outer vessel life is dependent on actual temperature exposure. Since thermal aging of the vessels can be detrimental to their performance, it was recommended that the vessels be used for a limited number of cycles to be determined by additional testing.

  3. Failure analysis of high performance ballistic fibers

    NASA Astrophysics Data System (ADS)

    Spatola, Jennifer S.

    High performance fibers have a high tensile strength and modulus, good wear resistance, and a low density, making them ideal for applications in ballistic impact resistance, such as body armor. However, the observed ballistic performance of these fibers is much lower than the predicted values. Since the predictions assume only tensile stress failure, it is safe to assume that the stress state is affecting fiber performance. The purpose of this research was to determine if there are failure mode changes in the fiber fracture when transversely loaded by indenters of different shapes. An experimental design mimicking transverse impact was used to determine any such effects. Three different indenters were used: round, FSP, and razor blade. The indenter height was changed to change the angle of failure tested. Five high performance fibers were examined: KevlarRTM KM2, SpectraRTM 130d, DyneemaRTM SK-62 and SK-76, and ZylonRTM 555. Failed fibers were analyzed using an SEM to determine failure mechanisms. The results show that the round and razor blade indenters produced a constant failure strain, as well as failure mechanisms independent of testing angle. The FSP indenter produced a decrease in failure strain as the angle increased. Fibrillation was the dominant failure mechanism at all angles for the round indenter, while through thickness shearing was the failure mechanism for the razor blade. The FSP indenter showed a transition from fibrillation at low angles to through thickness shearing at high angles, indicating that the round and razor blade indenters are extreme cases of the FSP indenter. The failure mechanisms observed with the FSP indenter at various angles correlated with the experimental strain data obtained during fiber testing. This indicates that geometry of the indenter tip in compression is a contributing factor in lowering the failure strain of the high performance fibers. TEM analysis of the fiber failure mechanisms was also attempted, though without

  4. Recent performance, lifetime, and failure modes of the 5045 klystron population at SLAC

    SciTech Connect

    Koontz, R.F.; Lee, T.G.; Pearson, C.; Vlieks, A.E.

    1992-08-01

    The 65 MW S-Band klystrons (5045) used to power SLC have been in service for over seven years. Currently, 244 of these tubes are in place on the accelerator, operating full power at 120 pulses per second. Enough tubes have now reached end of life, or experienced other failures to allow a good analysis of failure modes, and to project average lifetime for this type of tube. This paper describes the various modes of failure seen in klystrons rammed from SLC service, and provides data on expected lifetime from current production based on accumulated SLC operating experience.

  5. Effects of Failure Modes on Strength of Aluminum Resistance Spot Welds

    SciTech Connect

    Sun, Xin; Stephens, Elizabeth V.; Davies, Richard W.; Khaleel, Mohammad A.; Spinella, Donald J.

    2005-04-01

    This paper examines the effects of failure modes on the static strength and total energy absorption of aluminum spot-welded samples using experimental, statistical, and analytical approaches. The main failure modes for aluminum spot welds are nugget pullout and interfacial fracture. Two populations of aluminum spot welds were studied. Within each population, coupon configurations of lap shear, cross tension and coach peel were considered. Thirty replicate static strength tests were performed for each coupon configuration. The resulted peak load and energy absorption level associated with each failure mode was studied using statistical models. Next, an analytical model was developed to determine the failure mode of an aluminum resistance spot weld based on stress analysis. It is found that weld size, sheet thickness, and level of weld porosity and defects are the main factors determining the cross tension failure mode for an aluminum spot weld. The peak load and energy absorption levels for the cross tension and coach peel samples tested are found not to be very sensitive to the failure modes under static loading.

  6. Risk assessment of failure modes of gas diffuser liner of V94.2 siemens gas turbine by FMEA method

    NASA Astrophysics Data System (ADS)

    Mirzaei Rafsanjani, H.; Rezaei Nasab, A.

    2012-05-01

    Failure of welding connection of gas diffuser liner and exhaust casing is one of the failure modes of V94.2 gas turbines which are happened in some power plants. This defect is one of the uncertainties of customers when they want to accept the final commissioning of this product. According to this, the risk priority of this failure evaluated by failure modes and effect analysis (FMEA) method to find out whether this failure is catastrophic for turbine performance and is harmful for humans. By using history of 110 gas turbines of this model which are used in some power plants, the severity number, occurrence number and detection number of failure determined and consequently the Risk Priority Number (RPN) of failure determined. Finally, critically matrix of potential failures is created and illustrated that failure modes are located in safe zone.

  7. Microcircuit failure analysis using the SEM. [Scanning Electron Microscopes

    NASA Technical Reports Server (NTRS)

    Nicolas, D. P.

    1974-01-01

    The scanning electron microscope adds a new dimension to the knowledge that can be obtained from a failed microcircuit. When used with conventional techniques, SEM assists and clarifies the analysis, but it does not replace light microscopy. The most advantageous features for microcircuit analysis are long working distances and great depth of field. Manufacturer related failure modes of microcircuits are metallization defects, poor bonding, surface and particle contamination, and design and fabrication faults. User related failure modes are caused by abuse, such as overstress. The Physics of Failure Procedure followed by the Astrionics Laboratory in failure analysis is described, which is designed to obtain maximum information available from each step.

  8. Transition among failure modes of the bending system with a stiff film on a soft substrate

    SciTech Connect

    Dai, Longchao; Huang, Yin; Chen, Hang; Feng, Xue; Fang, Daining

    2015-01-12

    Growing interest is being attracted by stretchable and flexible electronics recently due to their attractive characteristics, commercial potentials, and engineering challenges. In comparison with the system on a macroscopic scale, different failure modes are observed in a system with a thin film bonded on an elastomeric substrate. Furthermore, the experimental observations reveal that failure modes occur in turn with the increasing of thickness ratio of the film to substrate. In this paper, theoretical analysis is performed on the failure mechanism in this system with the focus on transitions among these failure modes based on the theory of fracture mechanics. The present theoretical predictions are coincident with related experiment results and can be used to guide the related structural design.

  9. Failure environment analysis tool applications

    NASA Technical Reports Server (NTRS)

    Pack, Ginger L.; Wadsworth, David B.

    1993-01-01

    Understanding risks and avoiding failure are daily concerns for the women and men of NASA. Although NASA's mission propels us to push the limits of technology, and though the risks are considerable, the NASA community has instilled within, the determination to preserve the integrity of the systems upon which our mission and, our employees lives and well-being depend. One of the ways this is being done is by expanding and improving the tools used to perform risk assessment. The Failure Environment Analysis Tool (FEAT) was developed to help engineers and analysts more thoroughly and reliably conduct risk assessment and failure analysis. FEAT accomplishes this by providing answers to questions regarding what might have caused a particular failure; or, conversely, what effect the occurrence of a failure might have on an entire system. Additionally, FEAT can determine what common causes could have resulted in other combinations of failures. FEAT will even help determine the vulnerability of a system to failures, in light of reduced capability. FEAT also is useful in training personnel who must develop an understanding of particular systems. FEAT facilitates training on system behavior, by providing an automated environment in which to conduct 'what-if' evaluation. These types of analyses make FEAT a valuable tool for engineers and operations personnel in the design, analysis, and operation of NASA space systems.

  10. Failure environment analysis tool applications

    NASA Technical Reports Server (NTRS)

    Pack, Ginger L.; Wadsworth, David B.

    1994-01-01

    Understanding risks and avoiding failure are daily concerns for the women and men of NASA. Although NASA's mission propels us to push the limits of technology, and though the risks are considerable, the NASA community has instilled within it, the determination to preserve the integrity of the systems upon which our mission and, our employees lives and well-being depend. One of the ways this is being done is by expanding and improving the tools used to perform risk assessment. The Failure Environment Analysis Tool (FEAT) was developed to help engineers and analysts more thoroughly and reliably conduct risk assessment and failure analysis. FEAT accomplishes this by providing answers to questions regarding what might have caused a particular failure; or, conversely, what effect the occurrence of a failure might have on an entire system. Additionally, FEAT can determine what common causes could have resulted in other combinations of failures. FEAT will even help determine the vulnerability of a system to failures, in light of reduced capability. FEAT also is useful in training personnel who must develop an understanding of particular systems. FEAT facilitates training on system behavior, by providing an automated environment in which to conduct 'what-if' evaluation. These types of analyses make FEAT a valuable tool for engineers and operations personnel in the design, analysis, and operation of NASA space systems.

  11. Asteroid failure modes due to YORP spin-up: A survey

    NASA Astrophysics Data System (ADS)

    Hirabayashi, Masatoshi; Scheeres, D. J.

    2013-10-01

    We study the first failure mode of real asteroids driven to high spin-rates by the YORP effect. We focus on two failure modes: structural failure and surface shedding. The analysis only considers self-gravity and centrifugal forces. Also, we assume that the body spins in a principal axis mode, has a homogeneous density distribution, is cohesionless, and can be characterized by a friction angle between 30 and 45 degrees. We analyze surface shedding by tracking the dynamical equilibrium points. This mode causes a body to lose material from its extremities due to centrifugal accelerations overcoming gravitational accelerations. Shedding first occurs when one of the equilibrium points reaches the surface. We assume that the original shape is fixed, and thus the analysis provides a conservative condition. This condition does not consider temporary small-scale mass movement like saltation by landslides. We determine structural failure using the upper bound theorem of limit analysis. This failure mode causes a body to catastrophically deform or break into smaller components. The theorem by Holsapple (2008, INT J NONLINEAR MECH) guarantees that for any static surface traction and body force, the yield due to a smooth and convex yield envelope associated with the volume average is identical to the upper bound. We use this theorem with two volume averaging techniques: total volume (Holsapple, 2008, Icarus) and partial volume (Hirabayashi et al., 2013, Apj, submitted). This method is conservative as well. We investigate the failure modes for 21 shape models, including 1999KW4, Betulia, Geographos, Nereus, Itokawa, and 1996HW1. We can classify three shape morphologies in terms of their internal properties and failure modes: spheroidal, ellipsoidal, and bifurcated. Spheroidal bodies such as 1999KW4 and Betulia undergo structural failure first, not surface shedding. Ellipsoidal bodies such as Geographos and Nereus can experience either surface shedding or structural failure

  12. Investigation of failure mode transition in ceramics under confinement

    SciTech Connect

    Ravichandran, G.; Chen, W.; Ortiz, M.

    1995-12-31

    A newly developed experimental technique is used to investigate the failure behavior of ceramics in multi-axial compression. The axial loading is provided by a split Kolsky (Hopkinson) compression bar and the radial confinement is provided by shrink fit sleeves on the cylindrical specimens. Confinement pressures on the order of 1 GPa have been achieved. As the confinement is increased on the specimen, the failure mode changes from axial splitting under no confinement to conical faulting under moderate confinement. Experimental data have been obtained for several engineering ceramics in the strain rate range of 10{sup -3} to 10{sup 3} s{sup -1}. The peak or failure strength increases with increasing confinement. The increase in strength over its unconfined strength for a given level of confinement remains independent of the strain rate. The data from multiaxial loading experiments suggest that the engineering ceramics follow the Drucker-Prager model for pressure sensitive dilatant materials. This model is used to predict the localization modes in axi-symmetric geometries. The predictions are compared with experimental results for the limit load and the geometry of the fault. The implications of the proposed constitutive and failure model for the performance of engineering ceramics under multi-axial loading are discussed.

  13. New understandings of failure modes in SSL luminaires

    NASA Astrophysics Data System (ADS)

    Shepherd, Sarah D.; Mills, Karmann C.; Yaga, Robert; Johnson, Cortina; Davis, J. Lynn

    2014-09-01

    As SSL products are being rapidly introduced into the market, there is a need to develop standard screening and testing protocols that can be performed quickly and provide data surrounding product lifetime and performance. These protocols, derived from standard industry tests, are known as ALTs (accelerated life tests) and can be performed in a timeframe of weeks to months instead of years. Accelerated testing utilizes a combination of elevated temperature and humidity conditions as well as electrical power cycling to control aging of the luminaires. In this study, we report on the findings of failure modes for two different luminaire products exposed to temperature-humidity ALTs. LEDs are typically considered the determining component for the rate of lumen depreciation. However, this study has shown that each luminaire component can independently or jointly influence system performance and reliability. Material choices, luminaire designs, and driver designs all have significant impacts on the system reliability of a product. From recent data, it is evident that the most common failure modes are not within the LED, but instead occur within resistors, capacitors, and other electrical components of the driver. Insights into failure modes and rates as a result of ALTs are reported with emphasis on component influence on overall system reliability.

  14. New understandings of failure modes in SSL luminaires

    SciTech Connect

    Shepherd, Sarah D; Mills, Karmann C; Yaga, Robert; Johnson, Cortina; Davis, J Lynn

    2014-09-18

    As SSL products are being rapidly introduced into the market, there is a need to develop standard screening and testing protocols that can be performed quickly and provide data surrounding product lifetime and performance. These protocols, derived from standard industry tests, are known as ALTs (accelerated life tests) and can be performed in a timeframe of weeks to months instead of years. Accelerated testing utilizes a combination of elevated temperature and humidity conditions as well as electrical power cycling to control aging of the luminaires. In this study, we report on the findings of failure modes for two different luminaire products exposed to temperature-humidity ALTs. LEDs are typically considered the determining component for the rate of lumen depreciation. However, this study has shown that each luminaire component can independently or jointly influence system performance and reliability. Material choices, luminaire designs, and driver designs all have significant impacts on the system reliability of a product. From recent data, it is evident that the most common failure modes are not within the LED, but instead occur within resistors, capacitors, and other electrical components of the driver. Insights into failure modes and rates as a result of ALTs are reported with emphasis on component influence on overall system reliability.

  15. Characterization of mode I and mixed-mode failure of adhesive bonds between composite adherends

    NASA Technical Reports Server (NTRS)

    Mall, S.; Johnson, W. S.

    1986-01-01

    A combined experimental and analytical investigation of an adhesively bonded composite joint was conducted to characterize both the static and fatigue beyond growth mechanism under mode 1 and mixed-mode 1 and 2 loadings. Two bonded systems were studied: graphite/epoxy adherends bonded with EC 3445 and FM-300 adhesives. For each bonded system, two specimen types were tested: a double-cantilever-beam specimen for mode 1 loading and a cracked-lapshear specimen for mixed-mode 1 and 2 loading. In all specimens tested, failure occurred in the form of debond growth. Debonding always occurred in a cohesive manner with EC 3445 adhesive. The FM-300 adhesive debonded in a cohesive manner under mixed-mode 1 and 2 loading, but in a cohesive, adhesive, or combined cohesive and adhesive manner under mode 1 loading. Total strain-energy release rate appeared to be the driving parameter for debond growth under static and fatigue loadings.

  16. Characterization of mode 1 and mixed-mode failure of adhesive bonds between composite adherends

    NASA Technical Reports Server (NTRS)

    Mall, S.; Johnson, W. S.

    1985-01-01

    A combined experimental and analytical investigation of an adhesively bonded composite joint was conducted to characterize both the static and fatigue beyond growth mechanism under mode 1 and mixed-mode 1 and 2 loadings. Two bonded systems were studied: graphite/epoxy adherends bonded with EC 3445 and FM-300 adhesives. For each bonded system, two specimen types were tested: a double-cantilever-beam specimen for mode 1 loading and a cracked-lapshear specimen for mixed-mode 1 and 2 loading. In all specimens tested, failure occurred in the form of debond growth. Debonding always occurred in a cohesive manner with EC 3445 adhesive. The FM-300 adhesive debonded in a cohesive manner under mixed-mode 1 and 2 loading, but in a cohesive, adhesive, or combined cohesive and adhesive manner under mode 1 loading. Total strain-energy release rate appeared to be the driving parameter for debond growth under static and fatigue loadings.

  17. Structural integrity and potential failure modes of hanford high-level waste tanks

    SciTech Connect

    Han, F.C.

    1996-09-30

    Structural Integrity of the Hanford High-Level Waste Tanks were evaluated based on the existing Design and Analysis Documents. All tank structures were found adequate for the normal operating and seismic loads. Potential failure modes of the tanks were assessed by engineering interpretation and extrapolation of the existing engineering documents.

  18. The effects of participatory mode and task workload on the detection of dynamic system failures

    NASA Technical Reports Server (NTRS)

    Wickens, C. D.; Kessel, C.

    1977-01-01

    The ability of operators to detect step changes in the dynamics of control systems is investigated as a joint function of, (1) participatory mode: whether subjects are actively controlling those dynamics or are monitoring an autopilot controlling them, and (2) concurrent task workload. A theoretical analysis of detection in the two modes identifies factors that will favor detection in either mode. Three subjects detected system failures in either an autopilot or manual controlling mode, under single-task conditions and concurrently with a subcritical tracking task. Latency and accuracy of detection were assessed and related through a speed accuracy tradeoff representation. It was concluded that failure detection performance was better during manual control than during autopilot control, and that the extent of this superiority was enhanced as dual-task load increased. Ensemble averaging and multiple regression techniques were then employed to investigate the cues utilized by the subjects in making their detection decisions.

  19. Failure rate analysis using GLIMMIX

    SciTech Connect

    Moore, L.M.; Hemphill, G.M.; Martz, H.F.

    1998-12-01

    This paper illustrates use of a recently developed SAS macro, GLIMMIX, for implementing an analysis suggested by Wolfinger and O`Connell (1993) in modeling failure count data with random as well as fixed factor effects. Interest in this software tool arose from consideration of modernizing the Failure Rate Analysis Code (FRAC), developed at Los Alamos National Laboratory in the early 1980`s by Martz, Beckman and McInteer (1982). FRAC is a FORTRAN program developed to analyze Poisson distributed failure count data as a log-linear model, possibly with random as well as fixed effects. These statistical modeling assumptions are a special case of generalized linear mixed models, identified as GLMM in the current statistics literature. In the nearly 15 years since FRAC was developed, there have been considerable advances in computing capability, statistical methodology and available statistical software tools allowing worthwhile consideration of the tasks of modernizing FRAC. In this paper, the approaches to GLMM estimation implemented in GLIMMIX and in FRAC are described and a comparison of results for the two approaches is made with data on catastrophic time-dependent pump failures from a report by Martz and Whiteman (1984). Additionally, statistical and graphical model diagnostics are suggested and illustrated with the GLIMMIX analysis results.

  20. MEMS Reliability: Infrastructure, Test Structures, Experiments, and Failure Modes

    SciTech Connect

    TANNER,DANELLE M.; SMITH,NORMAN F.; IRWIN,LLOYD W.; EATON,WILLIAM P.; HELGESEN,KAREN SUE; CLEMENT,J. JOSEPH; MILLER,WILLIAM M.; MILLER,SAMUEL L.; DUGGER,MICHAEL T.; WALRAVEN,JEREMY A.; PETERSON,KENNETH A.

    2000-01-01

    The burgeoning new technology of Micro-Electro-Mechanical Systems (MEMS) shows great promise in the weapons arena. We can now conceive of micro-gyros, micro-surety systems, and micro-navigators that are extremely small and inexpensive. Do we want to use this new technology in critical applications such as nuclear weapons? This question drove us to understand the reliability and failure mechanisms of silicon surface-micromachined MEMS. Development of a testing infrastructure was a crucial step to perform reliability experiments on MEMS devices and will be reported here. In addition, reliability test structures have been designed and characterized. Many experiments were performed to investigate failure modes and specifically those in different environments (humidity, temperature, shock, vibration, and storage). A predictive reliability model for wear of rubbing surfaces in microengines was developed. The root causes of failure for operating and non-operating MEMS are discussed. The major failure mechanism for operating MEMS was wear of the polysilicon rubbing surfaces. Reliability design rules for future MEMS devices are established.

  1. Maximum likelihood estimation for life distributions with competing failure modes

    NASA Technical Reports Server (NTRS)

    Sidik, S. M.

    1979-01-01

    Systems which are placed on test at time zero, function for a period and die at some random time were studied. Failure may be due to one of several causes or modes. The parameters of the life distribution may depend upon the levels of various stress variables the item is subject to. Maximum likelihood estimation methods are discussed. Specific methods are reported for the smallest extreme-value distributions of life. Monte-Carlo results indicate the methods to be promising. Under appropriate conditions, the location parameters are nearly unbiased, the scale parameter is slight biased, and the asymptotic covariances are rapidly approached.

  2. The Sematech failure analysis roadmap

    SciTech Connect

    Kudva, S.M.; Hasegawa, T.; Shreeve, R.

    1995-12-31

    A failure analysis (FA) technology roadmap that addresses a broad set of needs through the year 2007 is described. It is derived from the 1994 edition of the Semiconductor Industry Association (SIA) National Technology Roadmap For Semiconductors. The material for this paper has been generated as a result of the combined effort of all the Sematech member company failure analysis representatives, collectively known as the Sematech Product Analysis (PA) Forum. This document is intended as a roadmap of future challenges for those who are involved in performing failure analysis of complementary metal oxide semiconductor (CMOS) ultra large scale integration (ULSI) circuits and its variants, the suppliers of equipment and services to the FA community, and the various strategic planning organizations in the semiconductor industry, e.g., design, test and process development groups. Incorporated in this publication are the relevant elements of the semiconductor technology roadmap, which serves as the primary driver of the FA capabilities, the resulting FA challenges, and the key capabilities that are needed to meet these FA challenges through the technology generations.

  3. The failure mode of natural silk epoxy triggered composite tubes

    NASA Astrophysics Data System (ADS)

    Eshkour, R. A.; Ariffin, A. K.; Zulkifli, R.; Sulong, A. B.; Azhari, C. H.

    2012-09-01

    In this study the quasi static compression test over natural silk epoxy triggered composite tubes has been carried out, the natural silk epoxy composite tubes consist of 24 layer of woven natural silk as reinforcement and thermoset epoxy resin as matrix which both of them i e natural silk and epoxy have excellent mechanical properties More over the natural silk have better moisture resistance in comparison with other natural reinforcements, the length of tubes are 50, 80 and 120 mm The natural silk epoxy composite tubes are associated with an external trigger which includes 4 steel pieces welded on downside flat plate fixture The hand lay up fabrication method has been used to make the natural silk epoxy composite tubes Instron universal testing machine with 250 KN load capacity has been employed to accomplish this investigation The failure modes of natural silk epoxy triggered composite tubes has been investigated by representative photographs which has been taken by a high resolution camera(12 2 Mp) during the quasi static compression test, from the photographs is observed the failure modes is progressive local buckling

  4. Deformation and failure of cartilage in the tensile mode

    PubMed Central

    Sasazaki, Yoshihiro; Shore, Roger; Seedhom, Bahaa B

    2006-01-01

    The aim of this study was to visualize, at the ultrastructural level, the deformation and failure mechanism of cartilage matrix in the tensile mode. Full-thickness dumbbell-shaped specimens were prepared from adult bovines. There were two specimen groups; in the ‘parallel’ group the specimen axis was parallel to the split lines defining the preferential orientation of the collagen in the articular surface, and in the ‘perpendicular’ group the specimen axis was perpendicular to the split lines. Specimens were placed with the articular surface uppermost and subjected to a graded series of strain within individual mini-tension devices, while observed with stereomicroscopy and confocal laser scanning microscopy. Thereafter, the changes in the ultrastructure were observed with both scanning and transmission electron microscopy. The mechanism of cartilage failure in the tensile mode comprised the following stages, whether the strain was applied parallel or perpendicular to the split line. (1) At 0% strain a fibrillar meshwork within the articular surface was predominantly orientated in the direction of the split line. (2) As strain increased, the fibrillar meshwork became more orientated in the parallel group and reorientated in the perpendicular group in the direction of the applied strain. (3) After complete reorientation of the fibrillar meshwork in the direction of the applied strain, the initial sign of failure was rupture of the fibrillar meshwork within the articular surface. (4) Subsequently, the rupture rapidly propagated into the deeper layers. Greater strains were required for fibrillar reorientation and complete rupture in the ‘perpendicular group’ than in the parallel group. PMID:16761971

  5. The assessment of low probability containment failure modes using dynamic PRA

    NASA Astrophysics Data System (ADS)

    Brunett, Acacia Joann

    Although low probability containment failure modes in nuclear power plants may lead to large releases of radioactive material, these modes are typically crudely modeled in system level codes and have large associated uncertainties. Conventional risk assessment techniques (i.e. the fault-tree/event-tree methodology) are capable of accounting for these failure modes to some degree, however, they require the analyst to pre-specify the ordering of events, which can vary within the range of uncertainty of the phenomena. More recently, dynamic probabilistic risk assessment (DPRA) techniques have been developed which remove the dependency on the analyst. Through DPRA, it is now possible to perform a mechanistic and consistent analysis of low probability phenomena, with the timing of the possible events determined by the computational model simulating the reactor behavior. The purpose of this work is to utilize DPRA tools to assess low probability containment failure modes and the driving mechanisms. Particular focus is given to the risk-dominant containment failure modes considered in NUREG-1150, which has long been the standard for PRA techniques. More specifically, this work focuses on the low probability phenomena occurring during a station blackout (SBO) with late power recovery in the Zion Nuclear Power Plant, a Westinghouse pressurized water reactor (PWR). Subsequent to the major risk study performed in NUREG-1150, significant experimentation and modeling regarding the mechanisms driving containment failure modes have been performed. In light of this improved understanding, NUREG-1150 containment failure modes are reviewed in this work using the current state of knowledge. For some unresolved mechanisms, such as containment loading from high pressure melt ejection and combustion events, additional analyses are performed using the accident simulation tool MELCOR to explore the bounding containment loads for realistic scenarios. A dynamic treatment in the

  6. ATM CMG bearing failure analysis

    NASA Technical Reports Server (NTRS)

    1975-01-01

    The cause or causes for the failure of ATM CMG S/N 5 (Skylab 1) and the anomalies associated with ATM CMG S/N 6 (Skylab 2) were investigated. Skylab telemetry data were reviewed and presented in the form of parameter distributions. The theory that the problems were caused by marginal bearing lubrication was studied along with the effects of orbital conditions on lubricants. Bearing tests were performed to investigate the effect of lubricant or lack of lubricant in the ATM CMG bearings and the dispersion and migration of the lubricant. The vacuum and weightless conditions of space were simulated in the bearing tests. Analysis of the results of the tests conducted points to inadequate lubrication as the predominant factor causing the failure of ATM CMG S/N 5 (Skylab 1) and the anomalies associated with ATM CMG S/N 6 (Skylab 2).

  7. Failure analysis: Status and future trends

    SciTech Connect

    Anderson, R.E.; Soden, J.M.; Henderson, C.L.

    1995-02-01

    Failure analysis is a critical element in the integrated circuit manufacturing industry. This paper reviews the changing role of failure analysis and describes major techniques employed in the industry today. Several advanced failure analysis techniques that meet the challenges imposed by advancements in integrated circuit technology are described and their applications are discussed. Future trends in failure analysis needed to keep pace with the continuing advancements in integrated circuit technology are anticipated.

  8. Integrated Circuit Failure Analysis Hypertext Help System

    Energy Science and Technology Software Center (ESTSC)

    1995-02-23

    This software assists a failure analyst performing failure analysis on integrated circuits. The software can also be used to train inexperienced failure analysts. The software also provides a method for storing information and making it easily available to experienced failure analysts.

  9. Failure Analysis and Mechanisms of Failure of Fibrous Composite Structures

    NASA Technical Reports Server (NTRS)

    Noor, A. K. (Compiler); Shuart, M. J. (Compiler); Starnes, J. H., Jr. (Compiler); Williams, J. G. (Compiler)

    1983-01-01

    The state of the art of failure analysis and current design practices, especially as applied to the use of fibrous composite materials in aircraft structures is discussed. Deficiencies in these technologies are identified, as are directions for future research.

  10. Failure of the ERBE scanner instrument aboard NOAA 10 spacecraft and results of failure analysis

    NASA Technical Reports Server (NTRS)

    Miller, J. B.; Weaver, W. L.; Kopia, L. P.; Howerton, C. E.; Payton, M. G.; Harris, C. J.

    1990-01-01

    The Earth Radiation Budget Experiment (ERBE) scanner instrument on the NOAA 10 spacecraft malfunctioned on May 22, 1989, after more than 4 years of in-flight operation. After the failure, all instrument operational mode commands were tested and the resulting data analyzed. Details of the tests and analysis of output data are discussed therein. The radiometric and housekeeping data appear to be valid. However, the instrument will not correctly execute operational scan mode commands or the preprogrammed calibration sequences. The data indicate the problem is the result of a failure in the internal address decoding circuity in one of the ROM (read only memory) chips of the instrument computer.

  11. High Fidelity Failure Analysis for a Composite Fuselage Section

    NASA Technical Reports Server (NTRS)

    Li, Jain; Davila, Carlos G.; Chen, Tzi-Kang

    2001-01-01

    A high fidelity delamination failure analysis was developed by combining a local failure analysis with a global full-scale finite element structural analysis to address strength and delamination failure in a single package. The methodology was demonstrated through a local three-dimensional pull-off failure analysis and a geometrically nonlinear structural analysis of a five-foot composite helicopter fuselage section. Pull-off specimens were used to identify potential debonding failure of co-cured skin-stringer/frame fuselage structures. An investigation of the failed pull-off specimens was performed to determine the location of the failure initiation. Three-dimensional strain energy release rate analysis indicates that the delamination initiation and growth is controlled by Mode 1 opening mode. The bending moment at the delamination tip was identified as the crucial factor controlling the failure. The geometrically nonlinear structural analysis of a five-foot composite fuselage section was performed using a detailed finite element model. Loads were applied along the periphery of the subcomponent using displacement fields generated from solutions of a full-vehicle model.

  12. Graphical Displays Assist In Analysis Of Failures

    NASA Technical Reports Server (NTRS)

    Pack, Ginger; Wadsworth, David; Razavipour, Reza

    1995-01-01

    Failure Environment Analysis Tool (FEAT) computer program enables people to see and better understand effects of failures in system. Uses digraph models to determine what will happen to system if set of failure events occurs and to identify possible causes of selected set of failures. Digraphs or engineering schematics used. Also used in operations to help identify causes of failures after they occur. Written in C language.

  13. Flexural strength and failure modes of layered ceramic structures

    PubMed Central

    Borba, Márcia; de Araújo, Maico D.; de Lima, Erick; Yoshimura, Humberto N.; Cesar, Paulo F.; Griggs, Jason A.; Bona, Álvaro Della

    2011-01-01

    Objective to evaluate the effect of the specimen design on the flexural strength (σf) and failure mode of ceramic structures, testing the hypothesis that the ceramic material under tension controls the mechanical performance of the structure. Methods Three ceramics used as framework materials for fixed partial dentures (YZ - Vita In-Ceram YZ; IZ - Vita In-Ceram Zirconia; AL - Vita In-Ceram AL) and two veneering porcelains (VM7 and VM9) were studied. Bar-shaped specimens were produced in three different designs (n=10): monolithic, two layers (porcelain-framework) and three layers (TRI) (porcelain-framework-porcelain). Specimens were tested for three-point flexural strength at 1 MPa/s in 37°C artificial saliva. For bi-layered design, the specimens were tested in both conditions: with porcelain (PT) or framework ceramic (FT) layer under tension. Fracture surfaces were analyzed using stereomicroscope and scanning electron microscopy (SEM). Young’s modulus (E) and Poisson’s ratio (ν) were determined using ultrasonic pulse-echo method. Results were statistically analyzed by Kruskal-Wallis and Student-Newman-Keuls tests. Results Except for VM7 and VM9, significant differences were observed for E values among the materials. YZ showed the highest ν value followed by IZ and AL. YZ presented the highest σf. There was no statistical difference in the σf value between IZ and IZ-FT and between AL and AL-FT. σf values for YZ-PT, IZ-PT, IZ-TRI, AL-PT, AL-TRI were similar to the results obtained for VM7 and VM9. Two types of fracture mode were identified: total and partial failure. Significance The mechanical performance of the specimens was determined by the material under tension during testing, confirming the study hypothesis. PMID:21982199

  14. Failure mode and weakening effect of water on sandstone

    NASA Astrophysics Data System (ADS)

    Baud, Patrick; Zhu, Wenlu; Wong, Teng-Fong

    2000-07-01

    Previous studies have shown that brittle strength of a rock is generally reduced in the presence of water. However, for siliciclastic rocks, there is a paucity of data on the waterweakening behavior in the cataclastic flow regime. To compare the weakening effect of water in the brittle faulting and cataclastic flow regime, triaxial compression experiments were conducted on the Berea, Boise, Darley Dale, and Gosford sandstones (with nominal porosities ranging from 11% to 35%) under nominally dry and saturated conditions at room temperature. Inelastic behavior and failure mode of the nominal dry samples were qualitatively similar to those of water-saturated samples. At elevated pressures, shear localization was inhibited, and all the samples failed by strain hardening. The compactive yield strengths (associated with the onset of shear-enhanced compaction) in the saturated samples were lower than those in the dry samples deformed under comparable pressure conditions by 20% to 70%. The reductions of brittle strength in the presence of water ranged from 5% to 17%. The water-weakening effects were most and least significant in the Gosford and Berea sandstones, respectively. The relation between water weakening and failure mode is consistently explained by micromechanical models formulated on the basis that the specific surface energy in the presence of water is lowered than that in vacuum by the ratio λ. In accordance with the Hertzian fracture model the initial yield stress in the compactive cataclastic flow regime scales with the grain-crushing pressure, which is proportional to λ3/2. In the brittle faulting regime, damage mechanics models predict that the uniaxial compressive strength scales with λ1/2. In the presence of water the confined brittle strength is lower due to reductions of both the specific surface energy and friction coefficient.

  15. Probability of pipe fracture in the primary coolant loop of a PWR Plant. Volume 6. Failure mode analysis load combination program. Project I, final report

    SciTech Connect

    Streit, R.D.

    1981-06-01

    Material properties and failure criteria were evaluated to assess the requirements for double-ended guillotine break in the primary coolant loop of the Zion Unit 1 pressurized water reactor. The properties of the 316 stainless steel piping materials were obtained from the literature. Statistical distributions of both the tensile and fracture properties at room and operating temperatures were developed. Yield and ultimate strength tensile properties were combined to estimate the material flow strength. The flow strength and fracture properties were used in the various failure models analyzed. Linear-elastic, elastic-plastic, and fully plastic fracture models were compared, and the governing fracture criterion was determined. For the particular case studied, the fully plastic requirement was found to be the controlling fracture criterion leading to a double-ended guillotine pipe break.

  16. A New Rule-Based Strategy to Determine The Failure modes of Structural Walls

    NASA Astrophysics Data System (ADS)

    Abbasnia, R.; Bagheri, M. M.

    2011-07-01

    Parameters affecting types of failure of reinforced concrete structural walls with arbitrary aspect ratios and cross section are investigated using data from numerous wall tests. Basically there are three known primary failure modes that covers prominent behavior of wall at the failure load. Shear failure is known by diagonal tension cracks and premature yielding of shear reinforcement that leads to abrupt none-ductile failure. To insure a ductile flexural failure, it is recommended that strength in shear be equal or grater than strength in flexure. Flexural-shear failure is another type of failure that needs to more details to identify explicitly and it is divided to two different cases namely web crushing or sliding shear failure. A new model is proposed to predict the failure modes of structural walls in terms of shear strength, nominal shear stress, shear force related to flexural capacity, the level of compression in concrete and control of sliding shear failure.

  17. Failure Analysis of Sapphire Refractive Secondary Concentrators

    NASA Technical Reports Server (NTRS)

    Salem, Jonathan A.; Quinn, George D.

    2009-01-01

    Failure analysis was performed on two sapphire, refractive secondary concentrators (RSC) that failed during elevated temperature testing. Both concentrators failed from machining/handling damage on the lens face. The first concentrator, which failed during testing to 1300 C, exhibited a large r-plane twin extending from the lens through much of the cone. The second concentrator, which was an attempt to reduce temperature gradients and failed during testing to 649 C, exhibited a few small twins on the lens face. The twins were not located at the origin, but represent another mode of failure that needs to be considered in the design of sapphire components. In order to estimate the fracture stress from fractographic evidence, branching constants were measured on sapphire strength specimens. The fractographic analysis indicated radial tensile stresses of 44 to 65 MPa on the lens faces near the origins. Finite element analysis indicated similar stresses for the first RSC, but lower stresses for the second RSC. Better machining and handling might have prevented the fractures, however, temperature gradients and resultant thermal stresses need to be reduced to prevent twinning.

  18. Common-Cause Failure Analysis in Event Assessment

    SciTech Connect

    Dana L. Kelly; Dale M. Rasmuson

    2008-09-01

    This paper describes the approach taken by the U. S. Nuclear Regulatory Commission to the treatment of common-cause failure in probabilistic risk assessment of operational events. The approach is based upon the Basic Parameter Model for common-cause failure, and examples are illustrated using the alpha-factor parameterization, the approach adopted by the NRC in their Standardized Plant Analysis Risk (SPAR) models. The cases of a failed component (with and without shared common-cause failure potential) and a component being unavailable due to preventive maintenance or testing are addressed. The treatment of two related failure modes (e.g., failure to start and failure to run) is a new feature of this paper. These methods are being applied by the NRC in assessing the risk significance of operational events for the Significance Determination Process (SDP) and the Accident Sequence Precursor (ASP) program.

  19. Reliability, failure modes, and degradation mechanisms in high power single- and multi-mode InGaAs-AlGaAs strained quantum well lasers

    NASA Astrophysics Data System (ADS)

    Sin, Yongkun; Presser, Nathan; Lingley, Zachary; Brodie, Miles; Foran, Brendan; Moss, Steven C.

    2016-03-01

    High power single-mode (SM) and multi-mode (MM) InGaAs-AlGaAs strained quantum well (QW) lasers are critical components for both telecommunications and potential space satellite communications systems. However, little has been reported on failure modes of state-of-the-art SM InGaAs-AlGaAs strained QW lasers although it is crucial to understand failure modes and underlying degradation mechanisms in developing these lasers that meet lifetime requirements for space satellite systems, where extremely high reliability of these lasers is required. Our present study addresses the aforementioned issues by performing long-term life tests under different test conditions followed by failure mode analysis (FMA) and physics of failure investigation. We performed long-term accelerated life-tests on state-of-the-art SM and MM InGaAs-AlGaAs strained QW lasers under ACC (automatic current control) mode. Our life-tests have accumulated over 25,000 test hours for SM lasers and over 35,000 test hours for MM lasers. FMA was performed on failed SM lasers using electron beam induced current (EBIC). This technique allowed us to identify failure types by observing dark line defects. All the SM failures we studied showed catastrophic and sudden degradation and all of these failures were bulk failures. Our group previously reported that bulk failure or COBD (catastrophic optical bulk damage) is the dominant failure mode of MM InGaAs-AlGaAs strained QW lasers. To the best of our knowledge, this is the first report demonstrating that the dominant failure mode of both SM and MM InGaAs-AlGaAs strained QW lasers is the bulk failure. Since degradation mechanisms responsible for COBD are still not well understood, we also employed other techniques including focused ion beam (FIB) processing and high-resolution TEM to further study dark line defects and dislocations in post-aged SM and MM lasers. Our long-term life test results and FMA results are reported.

  20. Failure Analysis at the Kennedy Space Center

    NASA Technical Reports Server (NTRS)

    Salazar, Victoria L.; Wright, Clara

    2010-01-01

    History has shown that failures occur in every engineering endeavor, and what we learn from those failures contributes to the knowledge base to safely complete future missions. The necessity of failure analysis is at its apex at the end of one aged program (i.e. Shuttle) and at the beginning of a new and untested program (i.e. Constellation). The information that we gain through failure analysis corrects the deficiencies in the current vehicle to make the next generation of vehicles more efficient and safe. The Failure Analysis and Materials Evaluation section in the Materials Science Division at the Kennedy Space Center performs metallurgical, mechanical, electrical, and non-metallic failure analysis and accident investigations on both flight hardware and ground support equipment (GSE) for the Shuttle, International Space Station, Constellation, and Launch Services Programs. This presentation will explore a variety of failure case studies at KSC and the lessons learned that can be applied in future programs.

  1. Reliability analysis based on the losses from failures.

    PubMed

    Todinov, M T

    2006-04-01

    The conventional reliability analysis is based on the premise that increasing the reliability of a system will decrease the losses from failures. On the basis of counterexamples, it is demonstrated that this is valid only if all failures are associated with the same losses. In case of failures associated with different losses, a system with larger reliability is not necessarily characterized by smaller losses from failures. Consequently, a theoretical framework and models are proposed for a reliability analysis, linking reliability and the losses from failures. Equations related to the distributions of the potential losses from failure have been derived. It is argued that the classical risk equation only estimates the average value of the potential losses from failure and does not provide insight into the variability associated with the potential losses. Equations have also been derived for determining the potential and the expected losses from failures for nonrepairable and repairable systems with components arranged in series, with arbitrary life distributions. The equations are also valid for systems/components with multiple mutually exclusive failure modes. The expected losses given failure is a linear combination of the expected losses from failure associated with the separate failure modes scaled by the conditional probabilities with which the failure modes initiate failure. On this basis, an efficient method for simplifying complex reliability block diagrams has been developed. Branches of components arranged in series whose failures are mutually exclusive can be reduced to single components with equivalent hazard rate, downtime, and expected costs associated with intervention and repair. A model for estimating the expected losses from early-life failures has also been developed. For a specified time interval, the expected losses from early-life failures are a sum of the products of the expected number of failures in the specified time intervals covering the

  2. A novel approach for evaluating the risk of health care failure modes.

    PubMed

    Chang, Dong Shang; Chung, Jenq Hann; Sun, Kuo Lung; Yang, Fu Chiang

    2012-12-01

    Failure mode and effects analysis (FMEA) can be employed to reduce medical errors by identifying the risk ranking of the health care failure modes and taking priority action for safety improvement. The purpose of this paper is to propose a novel approach of data analysis. The approach is to integrate FMEA and a mathematical tool-Data envelopment analysis (DEA) with "slack-based measure" (SBM), in the field of data analysis. The risk indexes (severity, occurrence, and detection) of FMEA are viewed as multiple inputs of DEA. The practicality and usefulness of the proposed approach is illustrated by one case of health care. Being a systematic approach for improving the service quality of health care, the approach can offer quantitative corrective information of risk indexes that thereafter reduce failure possibility. For safety improvement, these new targets of the risk indexes could be used for management by objectives. But FMEA cannot provide quantitative corrective information of risk indexes. The novel approach can surely overcome this chief shortcoming of FMEA. After combining DEA SBM model with FMEA, the two goals-increase of patient safety, medical cost reduction-can be together achieved. PMID:22773135

  3. Failure Analysis at the Kennedy Space Center

    NASA Technical Reports Server (NTRS)

    Salazar, Victoria L.; Wright, M. Clara

    2010-01-01

    History has shown that failures occur in every engineering endeavor, and what we learn from those failures contributes to the knowledge base to safely complete future missions. The necessity of failure analysis is at its apex at the end of one aged program and at the beginning of a new and untested program. The information that we gain through failure analysis corrects the deficiencies in the current vehicle to make the next generation of vehicles more efficient and safe. The Failure Analysis and Materials Evaluation Branch in the Materials Science Division at the Kennedy Space Center performs metallurgical, mechanical, electrical, and non-metallic materials failure analyses and accident investigations on both flight hardware and ground support equipment for the Space Shuttle, International Space Station, Constellation, and Launch Services Programs. This paper will explore a variety of failure case studies at the Kennedy Space Center and the lessons learned that can be applied in future programs.

  4. Future technology challenges for failure analysis

    SciTech Connect

    Anderson, R.E.; Soden, J.M.; Henderson, C.L.

    1995-08-01

    Failure analysis is a critical element in the integrated circuit manufacturing industry. This paper explores the challenges for IC failure analysis in the environment of present and future silicon IC technology trends, using the 1994 National Technology Roadmap for Semiconductors as a technology guide. Advanced failure analysis techniques that meet the challenges of state-of-the-art IC technology are described and their applications are discussed. New paradigms will be required for failure analysis to keep pace with future advancements in IC technology.

  5. Shear bond strength, failure modes, and confocal microscopy of bonded amalgam restorations.

    PubMed

    Cianconi, Luigi; Conte, Gabriele; Mancini, Manuele

    2011-01-01

    This study evaluated the shear bond strength, failure modes, and confocal microscopy of two different amalgam alloy restorations lined with five adhesive systems. Two regular-set high-copper dental amalgam alloys, Amalcap Plus and Valiant Ph.D, and five commercially available adhesive systems were selected. One hundred and twenty freshly-extracted human third molars were used for the study. The results were statistically evaluated using two-factor analysis of variance (ANOVA). The shear bond strength (SBS) of amalgam to dentin was significantly affected by both the adhesive (p<0.0001) and amalgam alloy (p<0.0002). Regarding mode of failure (MF), among samples restored with Valiant Ph.D, 31 of 50 exhibited adhesive failure, and 19 displayed mixed failure. Laser optical microscopy (OM) of the bonded interface revealed the presence of a good hybrid layer was evident in all experimental groups. Higher bond strengths were measured for four of the five adhesives when used in combination with the spherical alloy. PMID:21383518

  6. Reliability and fatigue failure modes of implant-supported aluminum-oxide fixed dental prostheses

    PubMed Central

    Stappert, Christian F. J.; Baldassarri, Marta; Zhang, Yu; Hänssler, Felix; Rekow, Elizabeth D.; Thompson, Van P.

    2012-01-01

    Objectives To investigate failure modes and reliability of implant-supported aluminum-oxide three-unit fixed-dental-prostheses (FDPs) using two different veneering porcelains. Material and methods Thirty-six aluminum-oxide FDP-frameworks were CAD/CAM fabricated and either hand-veneered(n=18) or over-pressed(n=18). All FDPs were adhesively luted to custom-made zirconium-oxide-abutments attached to dental implant fixtures (RP-4×13mm). Specimens were stored in water prior to mechanical testing. A Step-Stress-Accelerated-Life-Test (SSALT) with three load/cycles varying profiles was developed based on initial single-load-to-failure testing. Failure was defined by veneer chipping or chipping in combination with framework fracture. SSALT was performed on each FDP inclined 30° with respect to the applied load direction. For all specimens, failure modes were analyzed using polarized-reflected-light-microscopy and scanning-electron-microscopy (SEM). Reliability was computed using Weibull analysis software (Reliasoft). Results The dominant failure mode for the over-pressed FDPs was buccal chipping of the porcelain in the loading area of the pontic, while hand-veneered specimens failed mainly by combined failure modes in the veneering porcelain, framework and abutments. Chipping of the porcelain occurred earlier in the over-pressed specimens (350 N/85k, load/cycles) than in the hand-veneered (600 N/110k)(profile I). Given a mission at 300 N load and 100k or 200 K cycles the computed Weibull reliability (2-sided at 90.0 % confidence bounds) was 0.99(1/0.98) and 0.99(1/0.98) for hand-veneered FDPs, and 0.45(0.76/0.10) and 0.05(0.63/0) for over-pressed FDPs, respectively. Conclusions In the range of average clinical loads (300–700 N), hand-veneered aluminum-oxide FDPs showed significantly less failure by chipping of the veneer than the over-pressed. Hand-veneered FDPs under fatigue loading failed at loads ≥ 600N. PMID:22093019

  7. Fabric Controls on the Failure Mode of Strongly Deformed Metamorphic Rocks with Multiple Anisotropies

    NASA Astrophysics Data System (ADS)

    Agliardi, F.; Zanchetta, S.; Crosta, G. B.; Barberini, V.; Fusi, N.; De Ponti, E.

    2012-12-01

    resolutions (MicroCT: 40-60 μm; medical CT: 625 μm) and micro-structural analysis of thin sections. Investigation results suggest that the failure of strongly deformed metamorphic rocks is controlled by the occurrence of multiple anisotropies related to micro-fabric, not always characterised by clear meso-scale expression, including crenulation folding, shape preferred orientation, intracrystalline deformation microstructure. Different failure modes dominate depending on the geometrical arrangement of both foliation and fold axial surfaces, in turn affecting the values of rock strength and deformability. The results of this study point to the need of accounting for the effects of multiple, geometrically complex anisotropies in setting up realistic models of rock fracturing at different scale and for different geological and engineering applications.

  8. Failure analysis issues in microelectromechanical systems (MEMS).

    SciTech Connect

    Walraven, Jeremy Allen

    2005-07-01

    Failure analysis and device characterization of MEMS components are critical steps in understanding the root causes of failure and improving device performance. At the wafer and die level these tasks can be performed with little or no sample preparation. Larger challenges occur after fabrication when the device is packaged, capped, sealed, or otherwise obstructed from view. The challenges and issues of MEMS failure analysis lie in identifying the root cause of failure for these packaged, capped, and sealed devices without perturbing the device or its immediate environment. Novel methods of gaining access to the device or preparing the device for analysis are crucial to accurately determining the root cause of failure. This paper will discuss issues identified in performing root cause failure analysis of packaged MEMS devices, as well as the methods employed to analyze them.

  9. A review of the technology and process on integrated circuits failure analysis applied in communications products

    NASA Astrophysics Data System (ADS)

    Ming, Zhimao; Ling, Xiaodong; Bai, Xiaoshu; Zong, Bo

    2016-02-01

    The failure analysis of integrated circuits plays a very important role in the improvement of the reliability in communications products. This paper intends to mainly introduce the failure analysis technology and process of integrated circuits applied in the communication products. There are many technologies for failure analysis, include optical microscopic analysis, infrared microscopic analysis, acoustic microscopy analysis, liquid crystal hot spot detection technology, optical microscopic analysis technology, micro analysis technology, electrical measurement, microprobe technology, chemical etching technology and ion etching technology. The integrated circuit failure analysis depends on the accurate confirmation and analysis of chip failure mode, the search of the root failure cause, the summary of failure mechanism and the implement of the improvement measures. Through the failure analysis, the reliability of integrated circuit and rate of good products can improve.

  10. Failure analysis of PB-1 (EBTS Be/Cu mockup)

    SciTech Connect

    Odegard, B.C. Jr.; Cadden, C.H.

    1996-11-01

    Failure analysis was done on PB-1 (series of Be tiles joined to Cu alloy) following a tile failure during a high heat flux experiment in EBTS (electron beam test system). This heat flux load simulated ambient conditions inside ITER; the Be tiles were bonded to the Cu alloy using low-temperature diffusion bonding, which is being considered for fabricating plasma facing components in ITER. Results showed differences between the EBTS failure and a failure during a room temperature tensile test. The latter occurred at the Cu-Be interface in an intermetallic phase formed by reaction of the two metals at the bonding temperature. Fracture strengths measured by these tests were over 300 MPa. The high heat flux specimens failed at the Cu-Cu diffusion bond. Fracture morphology in both cases was a mixed mode of dimple rupture and transgranular cleavage. Several explanations for this difference in failure mechanism are suggested.

  11. Signal analysis techniques for incipient failure detection in turbomachinery

    NASA Technical Reports Server (NTRS)

    Coffin, T.

    1985-01-01

    Signal analysis techniques for the detection and classification of incipient mechanical failures in turbomachinery were developed, implemented and evaluated. Signal analysis techniques available to describe dynamic measurement characteristics are reviewed. Time domain and spectral methods are described, and statistical classification in terms of moments is discussed. Several of these waveform analysis techniques were implemented on a computer and applied to dynamic signals. A laboratory evaluation of the methods with respect to signal detection capability is described. Plans for further technique evaluation and data base development to characterize turbopump incipient failure modes from Space Shuttle main engine (SSME) hot firing measurements are outlined.

  12. Failure modes of protective coatings: Who`s at fault?

    SciTech Connect

    Vincent, L.D.

    1999-04-01

    This article abstracts information from 42 articles in industry journals and magazines, and 41 case studies of failure analyses conducted by consultants. The studies demonstrate that 75% of all coating failures are not solely the fault of the contractor, as is commonly believed. Owners, engineers, specifiers, and contractors/applicators share most of the responsibility. A joint responsibility among all parties involved in a coating project is required. The most effective answer to preventing coating failures is training.

  13. SNS STRIPPER FOIL FAILURE MODES AND THEIR CURES

    SciTech Connect

    Galambos, John D; Luck, Chris; Plum, Michael A; Shaw, Robert W; Ladd, Peter; Raparia, Deepak; Macek, Robert James; Kim, Sang-Ho; Peters, Charles C; Polsky, Yarom

    2010-01-01

    The diamond stripper foils in use at the Spallation Neutron Source worked successfully with no failures until May 3, 2009, when we started experiencing a rash of foil system failures after increasing the beam power to ~840 kW. The main contributors to the failures are thought to be 1) convoy electrons, stripped from the incoming H beam, that strike the foil bracket and may also reflect back from the electron catcher, and 2) vacuum breakdown from the charge developed on the foil by secondary electron emission. In this paper we will detail these and other failure mechanisms, and describe the improvements we have made to mitigate them.

  14. Predicting Ductility and Failure Modes of TRIP Steels under Different Loading Conditions

    SciTech Connect

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2010-06-12

    We study the ultimate ductility and failure modes of a TRIP (TRansformation-Induced Plasticity) 800 steel under different loading conditions with an advanced micromechanics-based finite element analysis. The representative volume element (RVE) for the TRIP800 under examination is developed based on an actual microstructure obtained from scanning electron microscopy (SEM). The evolution of retained austenite during deformation process and the mechanical properties of the constituent phases of the TRIP800 steel are obtained from the synchrotron-based in-situ high-energy X-ray diffraction (HEXRD) experiments and a self-consistent (SC) model. The ductile failure of the TRIP800 under different loading conditions is predicted in the form of plastic strain localization without any prescribed failure criteria for the individual phases. Comparisons of the computational results with experimental measurements suggest that the microstructure-based finite element analysis can well capture the overall macroscopic behavior of the TRIP800 steel under different loading conditions. The methodology described in this study may be extended for studying the ultimate ductile failure mechanisms of TRIP steels as well as the effects of the various processing parameters on the macroscopic behaviors of TRIP steels.

  15. Space Shuttle Stiffener Ring Foam Failure Analysis, a Non-Conventional Approach

    NASA Technical Reports Server (NTRS)

    Howard, Philip M.

    2015-01-01

    The Space Shuttle Program made use of the excellent properties of rigid polyurethane foam for cryogenic tank insulation and as structural protection on the solid rocket boosters. When foam applications de-bond, classical methods of failure analysis did not provide root cause of the failure of the foam. Realizing that foam is the ideal media to document and preserve its own mode of failure, thin sectioning was seen as a logical approach for foam failure analysis to observe the three dimensional morphology of the foam cells. The cell foam morphology provided a much greater understanding of the failure modes than previously achieved.

  16. The assessment of low probability containment failure modes using dynamic PRA

    NASA Astrophysics Data System (ADS)

    Brunett, Acacia Joann

    Although low probability containment failure modes in nuclear power plants may lead to large releases of radioactive material, these modes are typically crudely modeled in system level codes and have large associated uncertainties. Conventional risk assessment techniques (i.e. the fault-tree/event-tree methodology) are capable of accounting for these failure modes to some degree, however, they require the analyst to pre-specify the ordering of events, which can vary within the range of uncertainty of the phenomena. More recently, dynamic probabilistic risk assessment (DPRA) techniques have been developed which remove the dependency on the analyst. Through DPRA, it is now possible to perform a mechanistic and consistent analysis of low probability phenomena, with the timing of the possible events determined by the computational model simulating the reactor behavior. The purpose of this work is to utilize DPRA tools to assess low probability containment failure modes and the driving mechanisms. Particular focus is given to the risk-dominant containment failure modes considered in NUREG-1150, which has long been the standard for PRA techniques. More specifically, this work focuses on the low probability phenomena occurring during a station blackout (SBO) with late power recovery in the Zion Nuclear Power Plant, a Westinghouse pressurized water reactor (PWR). Subsequent to the major risk study performed in NUREG-1150, significant experimentation and modeling regarding the mechanisms driving containment failure modes have been performed. In light of this improved understanding, NUREG-1150 containment failure modes are reviewed in this work using the current state of knowledge. For some unresolved mechanisms, such as containment loading from high pressure melt ejection and combustion events, additional analyses are performed using the accident simulation tool MELCOR to explore the bounding containment loads for realistic scenarios. A dynamic treatment in the

  17. Lunar Module Electrical Power System Design Considerations and Failure Modes

    NASA Technical Reports Server (NTRS)

    Interbartolo, Michael

    2009-01-01

    This slide presentation reviews the design and redesign considerations of the Apollo lunar module electrical power system. Included in the work are graphics showing the lunar module power system. It describes the in-flight failures, and the lessons learned from these failures.

  18. X ray computed tomography for failure analysis

    NASA Astrophysics Data System (ADS)

    Bossi, Richard H.; Crews, Alan R.; Georgeson, Gary E.

    1992-08-01

    Under a preliminary testing task assignment of the Advanced Development of X-Ray Computed Tomography Application program, computed tomography (CT) has been studied for its potential as a tool to assist in failure analysis investigations. CT provides three-dimensional spatial distribution of material that can be used to assess internal configurations and material conditions nondestructively. This capability has been used in failure analysis studies to determine the position of internal components and their operation. CT is particularly advantageous on complex systems, composite failure studies, and testing under operational or environmental conditions. CT plays an important role in reducing the time and effort of a failure analysis investigation. Aircraft manufacturing or logistical facilities perform failure analysis operations routinely and could be expected to reduce schedules, reduce costs and/or improve evaluation on about 10 to 30 percent of the problems they investigate by using CT.

  19. Failure risk assessment by analysis and testing

    NASA Technical Reports Server (NTRS)

    Moore, N.; Ebbeler, D.; Creager, M.

    1992-01-01

    The sources of information on which to base an evaluation of reliability or failure risk of an aerospace flight system are (1) experience from tests and flights and (2) engineering analysis. It is rarely feasible to establish high reliability at high confidence by testing aerospace systems or components. Moreover, failure prediction by conventional, deterministic methods of engineering analysis can become arbitrary and subject to serious misinterpretation when uncertain or approximate information is used to establish analysis parameter values and to calibrate the accuracy of engineering models. The limitations of testing to evaluate failure risk are discussed, and a statistical approach which incorporates both engineering analysis and testing is presented.

  20. Analysis of failure in manufacturing machinery

    NASA Astrophysics Data System (ADS)

    Sulaiman, S.; Abidin Ismail, N.

    2013-12-01

    This paper presents information about how to interpret the machine failure in suitable ways. The concept in this paper focuses on the methodology and creates active thinking with positive attitude to solve the machine failure. It is also described few topic on elaborate the technique towards investigate and develop a better understanding of using this concept in manufacturing industry. Failure analysis (FA) in manufacturing has its own value for each characteristic and to communicate, it needs specific data. Two methods were discussed to perform FA i.e. Why-why analysis and PM analysis (is a philosophy which aims to clarify the mechanism behind the chronically defective phenomena by analyzing the phenomena in terms of physical principle). For Why-why analysis, it is mainly effective in preventing the recurrence of failures that occur at the initial period. Whereas PM analysis is mainly effective for resolving on a fundamental problem that occur in the accidental period.

  1. Progressive Failure Analysis of Composite Stiffened Panels

    NASA Technical Reports Server (NTRS)

    Bednarcyk, Brett A.; Yarrington, Phillip W.; Collier, Craig S.; Arnold, Steven M.

    2006-01-01

    A new progressive failure analysis capability for stiffened composite panels has been developed based on the combination of the HyperSizer stiffened panel design/analysis/optimization software with the Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC). MAC/GMC discretizes a composite material s microstructure into a number of subvolumes and solves for the stress and strain state in each while providing the homogenized composite properties as well. As a result, local failure criteria may be employed to predict local subvolume failure and the effects of these local failures on the overall composite response. When combined with HyperSizer, MAC/GMC is employed to represent the ply level composite material response within the laminates that constitute a stiffened panel. The effects of local subvolume failures can then be tracked as loading on the stiffened panel progresses. Sample progressive failure results are presented at both the composite laminate and the composite stiffened panel levels. Deformation and failure model predictions are compared with experimental data from the World Wide Failure Exercise for AS4/3501-6 graphite/epoxy laminates.

  2. Global Failure Modes in Composite Structures for High Altitudes

    NASA Technical Reports Server (NTRS)

    Knauss, W. G.

    2004-01-01

    This report summarizes the accomplishments under the referenced grant. The work described was started under the guidance and supervision of the late Dr. James Stames as the technical contact. It was aimed at investigating the development of analysis tools to deal with the problem of rupture in reinforced structural skin of future composites-based aircraft. It was of particular interest to assess methods by which failure features reminiscent of cracks in metallic structures would develop and propagate in fiber reinforced structures in interaction with the reinforcing frame. To eventually achieve that goal it was necessary to first understand the stress or strain distribution at the front of such features so that interactions between such features and reinforcing agents could be assessed computationally. Thus the major emphasis here was on the assessment of damage front and methods on how to assess or characterize it. During the conduct of this research program Dr. Stames changed to a different NASA- internal assignment, which divorced him of the direct supervision of this grant. A student who was approximately % into the completion of his Ph.D. research needed to finish this work, and NASA funds were made available under Dr. Damodar Ambur, the successor Branch Manager for Dr. James Starnes, for the completion of this work. The current grant was the thus a new and fmal support increment for completion of the started research. Final reports for previous funding have been completed and submitted. Because of the interconnection of this last phase of the investigation with previous work it is deemed useful to make the Ph.D. thesis by Luis Gonzales the body of this report.

  3. Applications of interference theory to single failure modes

    SciTech Connect

    Rauth, D.R.; Lusardi, D.J.

    1988-12-31

    REL02 is a computer code which provides a designer and analyst with a mathematical tool to calculate the expected failure probability under a variety of assumptions of the form of two overlapping probability distributions. This code has extended the solutions of closed-form calculations to the applications involving truncated normal and Weibull distribution as well as the uniform distribution. These distributions have been found to describe the variations which exist in (a) analytical predictions of stress parameters and (b) accumulated test results of strength data. REL02 has been written to calculate the general failure probability based on the interaction of a specified applied stress distribution and a known failure strength distribution. This program has been useful to quantitatively evaluate the adequacy of design margins and the acceptability of discrepant fabrication conditions. Examples of the application of this code to engineering problems are presented.

  4. Life Prediction and Classification of Failure Modes in Solid State Luminaires Using Bayesian Probabilistic Models

    SciTech Connect

    Lall, Pradeep; Wei, Junchao; Sakalaukus, Peter

    2014-05-27

    A new method has been developed for assessment of the onset of degradation in solid state luminaires to classify failure mechanisms by using metrics beyond lumen degradation that are currently used for identification of failure. Luminous Flux output, Correlated Color Temperature Data on Philips LED Lamps has been gathered under 85°C/85%RH till lamp failure. The acquired data has been used in conjunction with Bayesian Probabilistic Models to identify luminaires with onset of degradation much prior to failure through identification of decision boundaries between lamps with accrued damage and lamps beyond the failure threshold in the feature space. In addition luminaires with different failure modes have been classified separately from healthy pristine luminaires. It is expected that, the new test technique will allow the development of failure distributions without testing till L70 life for the manifestation of failure.

  5. Failure modes of a concrete nuclear-containment building subjected to hydrogen detonation

    SciTech Connect

    Fugelso, L.E.; Butler, T.A.

    1983-01-01

    Calculated response for the Indian Point reactor containment building to static internal pressure and one case of a dynamic pressure representing hydrogen combustion and detonation are presented. Comparison of the potential failure modes is made. 9 figures.

  6. TYPE B RADIOACTIVE MATERIAL PACKAGE FAILURE MODES AND CONTENTS COMPLIANCE

    SciTech Connect

    Watkins, R; Steve Hensel, S; Allen Smith, A

    2007-02-21

    Type B radioactive material package failures can occur due to any one of the following: inadequate design, manufacture, and maintenance of packages, load conditions beyond those anticipated in the regulations, and improper package loading and operation. The rigorous package design evaluations performed in the certification process, robust package manufacture quality assurance programs, and demanding load conditions prescribed in the regulations are all well established. This paper focuses on the operational aspects of Type B package loading with respect to an overbatch which may cause a package failure.

  7. Reliability and failure mode investigation of high-power multimode InGaAs strained quantum well single emitters

    NASA Astrophysics Data System (ADS)

    Sin, Yongkun; Foran, Brendan; Presser, Nathan; Mason, Maribeth; Moss, Steven C.

    2007-02-01

    In recent years record performance characteristics from multi-mode InGaAs strained quantum well single emitters at 920-980nm have been reported including a maximum CW optical output power of ~20W and a power conversion efficiency of ~75%. These excellent performance characteristics are only possible through combined optimization of laser structure design, chip fabrication processes, and packaging. Whereas broad area multi-mode single emitters likely have sufficient reliability for industrial uses, reliability of these lasers still remains a concern for communications applications including deployment in potential space satellite systems where high reliability is required. Most of previous reports on these lasers have been focused on their performance characteristics with very limited reports on failure mode analysis although understanding the physics of failure is crucial in developing a proper lifetime model for these lasers. We thus report on the reliability and failure mode analysis of high power multi-mode single emitters. The lasers studied were broad area strained InGaAs single QW lasers at 940-980nm with typical aperture widths of around 100μm. At an injection current of 7A typical CW output powers were over 6W at 25°C with a wall plug efficiency of ~60%. First, various lasing characteristics were measured including spatial and thermal characteristics that are critical to understanding performance and reliability of these devices. ACC burn-in tests with different stress conditions were performed on these devices until their failure. We report accelerated lifetest results with over 5000 accumulated test hours. Finally, we report failure mode investigation results of the degraded lasers.

  8. Deformation and Brittle Failure of Folded Gneiss in Triaxial Compression: Failure Modes, Acoustic Signatures and Microfabric Controls

    NASA Astrophysics Data System (ADS)

    Agliardi, F.; Vinciguerra, S.; Dobbs, M. R.; Zanchetta, S.

    2014-12-01

    Fabric anisotropy is a key control of rock behavior in different geological settings and over different timescales. However, the effect of tectonically folded fabrics on the brittle strength and failure mode of metamorphic rocks is poorly understood. Recent data, obtained from uniaxial compression experiments on folded gneiss (Agliardi et al., 2014), demonstrated that their brittle failure modes depend upon the arrangement of two anisotropies (i.e. foliation and fold axial planes) and that rock strength correlates with failure mode. Since lithostatic pressure may significantly affect this rock behavior, we investigated its effect in triaxial compression experiments. We tested the Monte Canale Gneiss (Italian Alps), characterized by low phyllosilicate content and compositional layering folded at the cm-scale. We used a servo-controlled hydraulic loading system to test 19 air-dry cylindrical specimens (ø = 54 mm) that were characterized both in terms of fold geometry and orientation of foliation and fold axial planes to the axial load direction. The specimens were instrumented with direct contact axial and circumferential strain gauges. Acoustic emissions and P- and S-wave velocities were measured by piezoelectric transducers mounted in the compression platens. The tests were performed at confining pressures of 40 MPa and axial strain rates of 5*10-6 s-1. Post-failure study of fracture mechanisms and related microfabric controls was undertaken using X-ray CT, optical microscopy and SEM. Samples failed in three distinct brittle modes produced by different combinations of fractures parallel to foliation, fractures parallel to fold axial planes, or mm-scale shear bands. The failure modes, consistent with those described in uniaxial compression experiments, were found to be associated with distinct stress-strain and acoustic emission signatures. Failure modes involving quartz-dominated axial plane anisotropy correspond to higher peak strength and axial strain, less

  9. Effect of Different Groundwater Levels on Seismic Dynamic Response and Failure Mode of Sandy Slope.

    PubMed

    Huang, Shuai; Lv, Yuejun; Peng, Yanju; Zhang, Lifang; Xiu, Liwei

    2015-01-01

    Heavy seismic damage tends to occur in slopes when groundwater is present. The main objectives of this paper are to determine the dynamic response and failure mode of sandy slope subjected simultaneously to seismic forces and variable groundwater conditions. This paper applies the finite element method, which is a fast and efficient design tool in modern engineering analysis, to evaluate dynamic response of the slope subjected simultaneously to seismic forces and variable groundwater conditions. Shaking table test is conducted to analyze the failure mode and verify the accuracy of the finite element method results. The research results show that dynamic response values of the slope have different variation rules under near and far field earthquakes. And the damage location and pattern of the slope are different in varying groundwater conditions. The destruction starts at the top of the slope when the slope is in no groundwater, which shows that the slope appears obvious whipping effect under the earthquake. The destruction starts at the toe of the slope when the slope is in the high groundwater levels. Meanwhile, the top of the slope shows obvious seismic subsidence phenomenon after earthquake. Furthermore, the existence of the groundwater has a certain effect of damping. PMID:26560103

  10. Effect of Different Groundwater Levels on Seismic Dynamic Response and Failure Mode of Sandy Slope

    PubMed Central

    Huang, Shuai; Lv, Yuejun; Peng, Yanju; Zhang, Lifang; Xiu, Liwei

    2015-01-01

    Heavy seismic damage tends to occur in slopes when groundwater is present. The main objectives of this paper are to determine the dynamic response and failure mode of sandy slope subjected simultaneously to seismic forces and variable groundwater conditions. This paper applies the finite element method, which is a fast and efficient design tool in modern engineering analysis, to evaluate dynamic response of the slope subjected simultaneously to seismic forces and variable groundwater conditions. Shaking table test is conducted to analyze the failure mode and verify the accuracy of the finite element method results. The research results show that dynamic response values of the slope have different variation rules under near and far field earthquakes. And the damage location and pattern of the slope are different in varying groundwater conditions. The destruction starts at the top of the slope when the slope is in no groundwater, which shows that the slope appears obvious whipping effect under the earthquake. The destruction starts at the toe of the slope when the slope is in the high groundwater levels. Meanwhile, the top of the slope shows obvious seismic subsidence phenomenon after earthquake. Furthermore, the existence of the groundwater has a certain effect of damping. PMID:26560103

  11. Survey of failure modes from 122 residential solar water heaters

    SciTech Connect

    Not Available

    1984-10-01

    This report describes the results of a survey on the operation of active solar heating and cooling systems and their components. Questionnaires were sent to homeowners and installers, covering 122 systems. Results were categorized according to problem severity, location, system type, length of system operation, and time of the year. Approximately 47% of the systems had at least one reliability problem over a two-year period. Flat-plate collector and storage systems were highly reliable. Improper operation of these components was attributed to installation problems. Drainback designs also had the greatest reliability; draindown systems were the least reliable, largely because of the failure of draindown valves. Differential controllers caused the largest number of failures that resulted in a repair cost in excess of $50 to the homeowner.

  12. An assessment of BWR (boiling water reactor) Mark III containment challenges, failure modes, and potential improvements in performance

    SciTech Connect

    Schroeder, J.A.; Pafford, D.J.; Kelly, D.L.; Jones, K.R.; Dallman, F.J. )

    1991-01-01

    This report describes risk-significant challenges posed to Mark III containment systems by severe accidents as identified for Grand Gulf. Design similarities and differences between the Mark III plants that are important to containment performance are summarized. The accident sequences responsible for the challenges and the postulated containment failure modes associated with each challenge are identified and described. Improvements are discussed that have the potential either to prevent or delay containment failure, or to mitigate the offsite consequences of a fission product release. For each of these potential improvements, a qualitative analysis is provided. A limited quantitative risk analysis is provided for selected potential improvements. 21 refs., 5 figs., 46 tabs.

  13. Launch Vehicle Failure Dynamics and Abort Triggering Analysis

    NASA Technical Reports Server (NTRS)

    Hanson, John M.; Hill, Ashely D.; Beard, Bernard B.

    2011-01-01

    Launch vehicle ascent is a time of high risk for an on-board crew. There are many types of failures that can kill the crew if the crew is still on-board when the failure becomes catastrophic. For some failure scenarios, there is plenty of time for the crew to be warned and to depart, whereas in some there is insufficient time for the crew to escape. There is a large fraction of possible failures for which time is of the essence and a successful abort is possible if the detection and action happens quickly enough. This paper focuses on abort determination based primarily on data already available from the GN&C system. This work is the result of failure analysis efforts performed during the Ares I launch vehicle development program. Derivation of attitude and attitude rate abort triggers to ensure that abort occurs as quickly as possible when needed, but that false positives are avoided, forms a major portion of the paper. Some of the potential failure modes requiring use of these triggers are described, along with analysis used to determine the success rate of getting the crew off prior to vehicle demise.

  14. Failure analysis of thick composite cylinders under external pressure

    NASA Technical Reports Server (NTRS)

    Caiazzo, A.; Rosen, B. W.

    1992-01-01

    Failure of thick section composites due to local compression strength and overall structural instability is treated. Effects of material nonlinearity, imperfect fiber architecture, and structural imperfections upon anticipated failure stresses are determined. Comparisons with experimental data for a series of test cylinders are described. Predicting the failure strength of composite structures requires consideration of stability and material strength modes of failure using linear and nonlinear analysis techniques. Material strength prediction requires the accurate definition of the local multiaxial stress state in the material. An elasticity solution for the linear static analysis of thick anisotropic cylinders and rings is used herein to predict the axisymmetric stress state in the cylinders. Asymmetric nonlinear behavior due to initial cylinder out of roundness and the effects of end closure structure are treated using finite element methods. It is assumed that local fiber or ply waviness is an important factor in the initiation of material failure. An analytical model for the prediction of compression failure of fiber composites, which includes the effects of fiber misalignments, matrix inelasticity, and multiaxial applied stresses is used for material strength calculations. Analytical results are compared to experimental data for a series of glass and carbon fiber reinforced epoxy cylinders subjected to external pressure. Recommendations for pretest characterization and other experimental issues are presented. Implications for material and structural design are discussed.

  15. Analysis of a Memory Device Failure

    NASA Technical Reports Server (NTRS)

    Nicolas, David P.; Devaney, John; Gores, Mark; Dicken, Howard

    1998-01-01

    The recent failure of a vintage memory device presented a unique challenge to failure analysts. Normally device layouts, fabrication parameters and other technical information were available to assist the analyst in the analysis. However, this device was out of production for many years and the manufacturer was no longer in business, so the information was not available. To further complicate this analysis, the package leads were all but removed making additional electrical testing difficult. Under these conditions, new and innovative methods were used to analyze the failure. The external visual exam, radiography, PIND, and leak testing were performed with nominal results. Since electrical testing was precluded by the short lead lengths, the device was delidded to expose the internal structures for microscopic examination. No failure mechanism was identified. The available electrical data suggested an ESD or low level EOS type mechanism which left no visible surface damage. Due to parallel electrical paths, electrical probing on the chip failed to locate the failure site. Two non-destructive Scanning Electron Microscopy techniques, CIVA (Charge Induced Voltage Alteration) and EBIC (Electron Beam Induced Current), and a liquid crystal decoration technique which detects localized heating were employed to aid in the analysis. CIVA and EBIC isolated two faults in the input circuitry, and the liquid crystal technique further localized two hot spots in regions on two input gates. Removal of the glassivation and metallization revealed multiple failure sites located in the gate oxide of two input transistors suggesting machine (testing) induced damage.

  16. Failure mode diagram of rubble pile asteroids: Application to (25143) asteroid Itokawa

    NASA Astrophysics Data System (ADS)

    Hirabayashi, Masatoshi; Scheeres, Daniel J.

    2016-01-01

    Proposing a diagram which shows the variation in asteroidal failure as a function of a spin period, later called the failure mode diagram, this paper considers the failure modes and conditions of asteroid (25143) Itokawa. This diagram is useful to describe when and where failure occurs in an asteroid. Assuming that Itokawa is homogeneous, we use a plastic finite element code to obtain the diagram for this object. The results show that if the bulk cohesive strength is less than 0.1 Pa, Itokawa experiences compressional failure on the neck surface at the current spin period 12.1 hours. At a spin period shorter than 4.5 hours, tension across the neck causes this asteroid to split into two components. It is also found that if the breakup spin period is longer than 5.2 hours, their motion is bounded. This implies that once Itokawa splits, the components may escape from one another.

  17. Influence of Martensite Mechanical Properties on Failure Mode and Ductility of Dual Phase Steels

    SciTech Connect

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-04-01

    In this paper, the effects of the mechanical properties of the martensite phase on the failure mode and ductility of dual phase (DP) steels are investigated using a micromechanics-based finite element method. Actual microstructures of DP sheet steels obtained from scanning electron microscopy are used as representative volume element (RVE) in two-dimensional plane-stress finite element calculations. Failure is predicted as plastic strain localization in the RVE during deformation. The mechanical properties of the ferrite and martensite phases in a commercial DP 980 steel are obtained based on the in-situ X-ray diffraction measurements of a uniaxial tensile test. Computations are then conducted on the RVE in order to investigate the influence of the martensite mechanical properties and volume fraction on the macroscopic behavior and failure mode of DP steels. The computations show that, as the strength and volume fraction of the martensite phase increase, the ultimate tensile strength (UTS) of DP steels increases but the UTS strain and failure strain decrease. These results agree well with the general experimental observations on DP steels. Additionally, shear dominant failure modes usually develop for DP steels with lower martensite strengths, whereas split failure modes typically develop for DP steels with higher martensite strengths.

  18. Failure Analysis of Ceramic Components

    SciTech Connect

    B.W. Morris

    2000-06-29

    Ceramics are being considered for a wide range of structural applications due to their low density and their ability to retain strength at high temperatures. The inherent brittleness of monolithic ceramics requires a departure from the deterministic design philosophy utilized to analyze metallic structural components. The design program ''Ceramic Analysis and Reliability Evaluation of Structures Life'' (CARES/LIFE) developed by NASA Lewis Research Center uses a probabilistic approach to predict the reliability of monolithic components under operational loading. The objective of this study was to develop an understanding of the theories used by CARES/LIFE to predict the reliability of ceramic components and to assess the ability of CARES/LIFE to accurately predict the fast fracture behavior of monolithic ceramic components. A finite element analysis was performed to determine the temperature and stress distribution of a silicon carbide O-ring under diametral compression. The results of the finite element analysis were supplied as input into CARES/LIFE to determine the fast fracture reliability of the O-ring. Statistical material strength parameters were calculated from four-point flexure bar test data. The predicted reliability showed excellent correlation with O-ring compression test data indicating that the CARES/LIFE program can be used to predict the reliability of ceramic components subjected to complicated stress states using material properties determined from simple uniaxial tensile tests.

  19. Analysis of multistate models for electromigration failure

    NASA Astrophysics Data System (ADS)

    Dwyer, V. M.

    2010-02-01

    The application of a multistate Markov chain is considered as a model of electromigration interconnect degradation and eventual failure. Such a model has already been used [Tan et al., J. Appl. Phys. 102, 103703 (2007)], maintaining that, in general, it leads to a failure distribution described by a gamma mixture, and that as a result, this type of distribution (rather than a lognormal) should be used as a prior in any Bayesian mode fitting and subsequent reliability budgeting. Although it appears that the model is able to produce reasonably realistic resistance curves R(t), we are unable to find any evidence that the failure distribution is a simple gamma mixture except under contrived conditions. The distributions generated are largely sums of exponentials (phase-type distributions), convolutions of gamma distributions with different scales, or roughly normal. We note also some inconsistencies in the derivation of the gamma mixture in the work cited above and conclude that, as it stands, the Markov chain model is probably unsuitable for electromigration modeling and a change from lognormal to gamma mixture distribution generally cannot be justified in this way. A hidden Markov model, which describes the interconnect behavior at time t rather than its resistance, in terms of generally observed physical processes such as void nucleating, slitlike growth (where the growth is slow and steady), transverse growth, current shunting (where the resistance jumps in value), etc., seems a more likely prospect, but treating failure in such a manner would still require significant justification.

  20. Temperature effect on the performance of a dissipative dielectric elastomer generator with failure modes

    NASA Astrophysics Data System (ADS)

    Chen, S. E.; Deng, L.; He, Z. C.; Li, Eric; Li, G. Y.

    2016-05-01

    Research on dielectric elastomer generators (DEGs) which can be utilized to convert mechanical energy to electrical energy has gained wide attention lately. However, very few works account for the operating temperature, viscoelasticity and current leakage in the analysis of DEGs simultaneously. In this study, under several compound four-stroke conversion cycles, the electromechanical performance and energy conversion of a dissipative DEG made of a very-high-bond (VHB) elastomer are investigated at different operating temperatures. The performance parameters such as energy density and conversion efficiency are calculated under different temperatures. Moreover, the common failure modes of the generator are considered: material rupture, loss of tension, electrical breakdown and electromechanical instability. The numerical results have distinctly shown that the operating temperature plays an important role in the performance of DEGs, which could possibly make a larger conversion efficiency for the DEG.

  1. Principal elementary mode analysis (PEMA).

    PubMed

    Folch-Fortuny, Abel; Marques, Rodolfo; Isidro, Inês A; Oliveira, Rui; Ferrer, Alberto

    2016-03-01

    Principal component analysis (PCA) has been widely applied in fluxomics to compress data into a few latent structures in order to simplify the identification of metabolic patterns. These latent structures lack a direct biological interpretation due to the intrinsic constraints associated with a PCA model. Here we introduce a new method that significantly improves the interpretability of the principal components with a direct link to metabolic pathways. This method, called principal elementary mode analysis (PEMA), establishes a bridge between a PCA-like model, aimed at explaining the maximum variance in flux data, and the set of elementary modes (EMs) of a metabolic network. It provides an easy way to identify metabolic patterns in large fluxomics datasets in terms of the simplest pathways of the organism metabolism. The results using a real metabolic model of Escherichia coli show the ability of PEMA to identify the EMs that generated the different simulated flux distributions. Actual flux data of E. coli and Pichia pastoris cultures confirm the results observed in the simulated study, providing a biologically meaningful model to explain flux data of both organisms in terms of the EM activation. The PEMA toolbox is freely available for non-commercial purposes on http://mseg.webs.upv.es. PMID:26905301

  2. FAILURE ANALYSIS: WASTEWATER DRUM BULGING

    SciTech Connect

    Vormelker, P

    2008-09-15

    A 55 gallon wastewater drum lid was found to be bulged during storage in a remote area. Drum samples were obtained for analysis. The interior surface of these samples revealed blistering and holes in the epoxy phenolic drum liner and corrosion of the carbon steel drum. It is suspected that osmotic pressure drove permeation of the water through the epoxy phenolic coating which was weakened from exposure to low pH water. The coating failed at locations throughout the drum interior. Subsequent corrosion of the carbon steel released hydrogen which pressurized the drum causing deformation of the drum lid. Additional samples from other wastewater drums on the same pallet were also evaluated and limited corrosion was visible on the interior surfaces. It is suspected that, with time, the corrosion would have advanced to cause pressurization of these sealed drums.

  3. Specific Energy as an Index to Identify the Critical Failure Mode Transition Depth in Rock Cutting

    NASA Astrophysics Data System (ADS)

    He, Xianqun; Xu, Chaoshui

    2016-04-01

    Rock cutting typically involves driving a rigid cutter across the rock surface at certain depth of cut and is used to remove rock material in various engineering applications. It has been established that there exist two distinct failure modes in rock cutting, i.e. ductile mode and brittle mode. The ductile mode takes precedence when the cut is shallow and the increase in the depth of cut leads to rock failure gradually shifted to brittle-dominant mode. The threshold depth or the critical transition depth, at which rock failure under cutting changes from the ductile to the brittle mode, is associated with not only the rock properties but also the cutting operational parameters and the understanding of this threshold is important to optimise the tool design and operational parameters. In this study, a new method termed the specific cutting energy transition model is proposed from an energy perspective which is demonstrated to be much more effective in identifying the critical transition depth compared with existing approaches. In the ductile failure cutting mode, the specific cutting energy is found to be independent of the depth of cut; but in the brittle failure cutting mode, the specific cutting energy is found to be dependent on the depth of cut following a power-law relationship. The critical transition depth is identified as the intersection point between these two relationships. Experimental tests on two types of rocks with different combinations of cutting velocity, depth of cut and back rake angle are conducted and the application of the proposed model on these cutting datasets has demonstrated that the model can provide a very effective tool to analyse the cutting mechanism and to identify the critical transition depth.

  4. DELPHI expert panel evaluation of Hanford high level waste tank failure modes and release quantities

    SciTech Connect

    Dunford, G.L.; Han, F.C.

    1996-09-30

    The Failure Modes and Release Quantities of the Hanford High Level Waste Tanks due to postulated accident loads were established by a DELPHI Expert Panel consisting of both on-site and off-site experts in the field of Structure and Release. The Report presents the evaluation process, accident loads, tank structural failure conclusion reached by the panel during the two-day meeting.

  5. General Monte Carlo reliability simulation code including common mode failures and HARP fault/error-handling

    NASA Technical Reports Server (NTRS)

    Platt, M. E.; Lewis, E. E.; Boehm, F.

    1991-01-01

    A Monte Carlo Fortran computer program was developed that uses two variance reduction techniques for computing system reliability applicable to solving very large highly reliable fault-tolerant systems. The program is consistent with the hybrid automated reliability predictor (HARP) code which employs behavioral decomposition and complex fault-error handling models. This new capability is called MC-HARP which efficiently solves reliability models with non-constant failures rates (Weibull). Common mode failure modeling is also a specialty.

  6. Effects of soil-engineering properties on the failure mode of shallow landslides

    USGS Publications Warehouse

    McKenna, Jonathan Peter; Santi, Paul Michael; Amblard, Xavier; Negri, Jacquelyn

    2012-01-01

    Some landslides mobilize into flows, while others slide and deposit material immediately down slope. An index based on initial dry density and fine-grained content of soil predicted failure mode of 96 landslide initiation sites in Oregon and Colorado with 79% accuracy. These material properties can be used to identify potential sources for debris flows and for slides. Field data suggest that loose soils can evolve from dense soils that dilate upon shearing. The method presented herein to predict failure mode is most applicable for shallow (depth 8), with few to moderate fines (fine-grained content <18%), and with liquid limits <40.

  7. Interface failure modes explain non-monotonic size-dependent mechanical properties in bioinspired nanolaminates.

    PubMed

    Song, Z Q; Ni, Y; Peng, L M; Liang, H Y; He, L H

    2016-01-01

    Bioinspired discontinuous nanolaminate design becomes an efficient way to mitigate the strength-ductility tradeoff in brittle materials via arresting the crack at the interface followed by controllable interface failure. The analytical solution and numerical simulation based on the nonlinear shear-lag model indicates that propagation of the interface failure can be unstable or stable when the interfacial shear stress between laminae is uniform or highly localized, respectively. A dimensionless key parameter defined by the ratio of two characteristic lengths governs the transition between the two interface-failure modes, which can explain the non-monotonic size-dependent mechanical properties observed in various laminate composites. PMID:27029955

  8. Interface failure modes explain non-monotonic size-dependent mechanical properties in bioinspired nanolaminates

    NASA Astrophysics Data System (ADS)

    Song, Z. Q.; Ni, Y.; Peng, L. M.; Liang, H. Y.; He, L. H.

    2016-03-01

    Bioinspired discontinuous nanolaminate design becomes an efficient way to mitigate the strength-ductility tradeoff in brittle materials via arresting the crack at the interface followed by controllable interface failure. The analytical solution and numerical simulation based on the nonlinear shear-lag model indicates that propagation of the interface failure can be unstable or stable when the interfacial shear stress between laminae is uniform or highly localized, respectively. A dimensionless key parameter defined by the ratio of two characteristic lengths governs the transition between the two interface-failure modes, which can explain the non-monotonic size-dependent mechanical properties observed in various laminate composites.

  9. Interface failure modes explain non-monotonic size-dependent mechanical properties in bioinspired nanolaminates

    PubMed Central

    Song, Z. Q.; Ni, Y.; Peng, L. M.; Liang, H. Y.; He, L. H.

    2016-01-01

    Bioinspired discontinuous nanolaminate design becomes an efficient way to mitigate the strength-ductility tradeoff in brittle materials via arresting the crack at the interface followed by controllable interface failure. The analytical solution and numerical simulation based on the nonlinear shear-lag model indicates that propagation of the interface failure can be unstable or stable when the interfacial shear stress between laminae is uniform or highly localized, respectively. A dimensionless key parameter defined by the ratio of two characteristic lengths governs the transition between the two interface-failure modes, which can explain the non-monotonic size-dependent mechanical properties observed in various laminate composites. PMID:27029955

  10. Analysis of Cascading Failure in Gene Networks

    PubMed Central

    Sun, Longxiao; Wang, Shudong; Li, Kaikai; Meng, Dazhi

    2012-01-01

    It is an important subject to research the functional mechanism of cancer-related genes make in formation and development of cancers. The modern methodology of data analysis plays a very important role for deducing the relationship between cancers and cancer-related genes and analyzing functional mechanism of genome. In this research, we construct mutual information networks using gene expression profiles of glioblast and renal in normal condition and cancer conditions. We investigate the relationship between structure and robustness in gene networks of the two tissues using a cascading failure model based on betweenness centrality. Define some important parameters such as the percentage of failure nodes of the network, the average size-ratio of cascading failure, and the cumulative probability of size-ratio of cascading failure to measure the robustness of the networks. By comparing control group and experiment groups, we find that the networks of experiment groups are more robust than that of control group. The gene that can cause large scale failure is called structural key gene. Some of them have been confirmed to be closely related to the formation and development of glioma and renal cancer respectively. Most of them are predicted to play important roles during the formation of glioma and renal cancer, maybe the oncogenes, suppressor genes, and other cancer candidate genes in the glioma and renal cancer cells. However, these studies provide little information about the detailed roles of identified cancer genes. PMID:23248647

  11. Failure analysis for micro-electrical-mechanical systems (MEMS)

    SciTech Connect

    Peterson, K.A.; Tangyunyong, P.; Barton, D.L.

    1997-10-01

    Micro-Electrical Mechanical Systems (MEMS) is an emerging technology with demonstrated potential for a wide range of applications including sensors and actuators for medical, industrial, consumer, military, automotive and instrumentation products. Failure analysis (FA) of MEMS is critically needed for the successful design, fabrication, performance analysis and reliability assurance of this new technology. Many devices have been examined using techniques developed for integrated circuit analysis, including optical inspection, scanning laser microscopy (SLM), scanning electron microscopy (SEM), focused ion beam (FIB) techniques, atomic force microscopy (AFM), infrared (IR) microscopy, light emission (LE) microscopy, acoustic microscopy and acoustic emission analysis. For example, the FIB was used to microsection microengines that developed poor performance characteristics. Subsequent SEM analysis clearly demonstrated the absence of wear on gear, hub, and pin joint bearing surfaces, contrary to expectations. Another example involved the use of infrared microscopy for thermal analysis of operating microengines. Hot spots were located, which did not involve the gear or hub, but indicated contact between comb structures which drive microengines. Voltage contrast imaging proved useful on static and operating MEMS in both the SEM and the FIB and identified electrostatic clamping as a potentially significant contributor to failure mechanisms in microengines. This work describes MEMS devices, FA techniques, failure modes, and examples of FA of MEMS.

  12. Beam and shell modes of buckling of buried pipes induced by compressive ground failure

    SciTech Connect

    Chiou, Y.J.; Chi, S.Y.

    1995-12-31

    The buckling of buried pipeline induced by compressive ground failure was investigated. Both the beam mode of buckling and local shell mode of buckling, and their interactions were studied. The pipeline response was analyzed numerically. The results agree qualitatively with past researches and possess satisfactory comparisons with actual case histories. The relations of critical buried depth versus ratio of pipe diameter to thickness for buried pipe with different imperfections and various soil foundations were established.

  13. Mechanical behaviour and failure modes in the Whakaari (White Island volcano) hydrothermal system, New Zealand

    NASA Astrophysics Data System (ADS)

    Heap, Michael J.; Kennedy, Ben M.; Pernin, Noémie; Jacquemard, Laura; Baud, Patrick; Farquharson, Jamie I.; Scheu, Bettina; Lavallée, Yan; Gilg, H. Albert; Letham-Brake, Mark; Mayer, Klaus; Jolly, Arthur D.; Reuschlé, Thierry; Dingwell, Donald B.

    2015-03-01

    Volcanic hydrothermal systems host a prodigious variety of physico-chemical conditions. The physico-chemical state and mechanical behaviour of rocks within is correspondingly complex and often characterised by vast heterogeneity. Here, we present uniaxial and triaxial compression experiments designed to investigate the breadth of mechanical behaviour and failure modes (dilatant or compactant) for hydrothermally-altered lava and ash tuff deposits from Whakaari (White Island volcano) in New Zealand, a volcano with a well-documented and very active hydrothermal system. Our deformation experiments show that the failure mode of low porosity lava remains dilatant over a range of depths (up to pressures corresponding to depths of about 2 km). Upon failure, shear fractures, the result of the coalescence of dilatational microcracks, are universally present. The high porosity ash tuffs switch however from a dilatant to a compactant failure mode (driven by progressive distributed pore collapse) at relatively low pressure (corresponding to a depth of about 250 m). We capture the salient features of the dynamic conditions (e.g., differential stress, effective pressure) in a schematic cross section for the Whakaari hydrothermal system and map, for the different lithologies, areas susceptible to either dilatant vs. compactive modes of failure. The failure mode will impact, for example, the evolution of rock physical properties (e.g., porosity, permeability, and elastic wave velocity) and the nature of the seismicity accompanying periods of unrest. We outline accordingly the potential implications for the interpretation of seismic signals, outgassing, ground deformation, and the volcanic structural stability for Whakaari and similar hydrothermally-active volcanoes worldwide.

  14. Failure analysis helps improve heat exchanger designs

    SciTech Connect

    Neel, L.

    1993-08-01

    Industry's usual approach to evaluating the design of heat transfer equipment is to look for failures that have occurred in existing equipment of the same design, try to determine their causes, and then develop design modifications to prevent them from recurring. This is referred to as failure analysis. There is a tendency in industry to overlook successful designs of existing equipment that have operated for many years without major failures. A manufacturer of this type of equipment that also repairs and retubes heat exchangers is in a unique position to analyze and evaluate the deposition to analyze and evaluate the designs used. Data on the condition of individual components and materials used, and operating conditions, types of fluids and specific design features can all be compiled to develop a complete evaluation. In addition, calculations can be made to verify the validity of currently established design parameters from various sources. Utility heat exchangers cover a wide range of equipment, including feedwater heaters, evaporators, condensate coolers, lube oil coolers, turbine oil coolers, air preheaters, generator coolers, service water exchangers and air ejector condensers. The piece of equipment selected to be analyzed is a horizontal three-zone feedwater heater. Four major areas will be covered: tubeside, desuperheating, condensing, and subcooling zones of heat exchangers. The analysis will look at successful designs and the most common failures associated with each area.

  15. Failure analysis of a Francis turbine runner

    NASA Astrophysics Data System (ADS)

    Frunzǎverde, D.; Muntean, S.; Mǎrginean, G.; Câmpian, V.; Marşavina, L.; Terzi, R.; Şerban, V.

    2010-08-01

    The variable demand on the energy market requires great flexibility in operating hydraulic turbines. Therefore, turbines are frequently operated over an extended range of regimes. Francis turbines operating at partial load present pressure fluctuations due to the vortex rope in the draft tube cone. This phenomenon generates strong vibrations and noise that may produce failures on the mechanical elements of the machine. This paper presents the failure analysis of a broken Francis turbine runner blade. The failure appeared some months after the welding repair work realized in situ on fatigue cracks initiated near to the trailing edge at the junction with the crown, where stress concentration occurs. In order to determine the causes that led to the fracture of the runner blade, the metallographic investigations on a sample obtained from the blade is carried out. The metallographic investigations included macroscopic and microscopic examinations, both performed with light and scanning electron microscopy, as well as EDX - analyses. These investigations led to the conclusion, that the cracking of the blade was caused by fatigue, initiated by the surface unevenness of the welding seam. The failure was accelerated by the hydrogen embrittlement of the filling material, which appeared as a consequence of improper welding conditions. In addition to the metallographic investigations, numerical computations with finite element analysis are performed in order to evaluate the deformation and stress distribution on blade.

  16. A Summary of Taxonomies of Digital System Failure Modes Provided by the DigRel Task Group

    SciTech Connect

    Chu T. L.; Yue M.; Postma, W.

    2012-06-25

    Recently, the CSNI directed WGRisk to set up a task group called DIGREL to initiate a new task on developing a taxonomy of failure modes of digital components for the purposes of PSA. It is an important step towards standardized digital I&C reliability assessment techniques for PSA. The objective of this paper is to provide a comparison of the failure mode taxonomies provided by the participants. The failure modes are classified in terms of their levels of detail. Software and hardware failure modes are discussed separately.

  17. Progressive Failure Analysis Methodology for Laminated Composite Structures

    NASA Technical Reports Server (NTRS)

    Sleight, David W.

    1999-01-01

    A progressive failure analysis method has been developed for predicting the failure of laminated composite structures under geometrically nonlinear deformations. The progressive failure analysis uses C(exp 1) shell elements based on classical lamination theory to calculate the in-plane stresses. Several failure criteria, including the maximum strain criterion, Hashin's criterion, and Christensen's criterion, are used to predict the failure mechanisms and several options are available to degrade the material properties after failures. The progressive failure analysis method is implemented in the COMET finite element analysis code and can predict the damage and response of laminated composite structures from initial loading to final failure. The different failure criteria and material degradation methods are compared and assessed by performing analyses of several laminated composite structures. Results from the progressive failure method indicate good correlation with the existing test data except in structural applications where interlaminar stresses are important which may cause failure mechanisms such as debonding or delaminations.

  18. Failure Modes and Diagnostic Signatures Working Group - Ignition Diagnostics Requirements Update

    SciTech Connect

    Cerjan, C; Haan, S; Hatchett, S; Koch, J

    2007-03-26

    We have performed an initial assessment of the sensitivity of various expected ignition diagnostic signatures to ignition failure modes using one and two-dimensional hydrodynamics simulations and post-processed simulated diagnostic output. As a result of this assessment, we recommend several changes to the current requirements for the ignition diagnostic suite. These recommendations are summarized in Table 1.

  19. A Study of Energy Management Systems and its Failure Modes in Smart Grid Power Distribution

    NASA Astrophysics Data System (ADS)

    Musani, Aatif

    The subject of this thesis is distribution level load management using a pricing signal in a smart grid infrastructure. The project relates to energy management in a spe-cialized distribution system known as the Future Renewable Electric Energy Delivery and Management (FREEDM) system. Energy management through demand response is one of the key applications of smart grid. Demand response today is envisioned as a method in which the price could be communicated to the consumers and they may shift their loads from high price periods to the low price periods. The development and deployment of the FREEDM system necessitates controls of energy and power at the point of end use. In this thesis, the main objective is to develop the control model of the Energy Management System (EMS). The energy and power management in the FREEDM system is digitally controlled therefore all signals containing system states are discrete. The EMS is modeled as a discrete closed loop transfer function in the z-domain. A breakdown of power and energy control devices such as EMS components may result in energy con-sumption error. This leads to one of the main focuses of the thesis which is to identify and study component failures of the designed control system. Moreover, H-infinity ro-bust control method is applied to ensure effectiveness of the control architecture. A focus of the study is cyber security attack, specifically bad data detection in price. Test cases are used to illustrate the performance of the EMS control design, the effect of failure modes and the application of robust control technique. The EMS was represented by a linear z-domain model. The transfer function be-tween the pricing signal and the demand response was designed and used as a test bed. EMS potential failure modes were identified and studied. Three bad data detection meth-odologies were implemented and a voting policy was used to declare bad data. The run-ning mean and standard deviation analysis method proves to be

  20. Exhaled Breath Analysis in Heart Failure.

    PubMed

    Marcondes-Braga, Fabiana G; Batista, Guilherme Lopes; Bacal, Fernando; Gutz, Ivano

    2016-08-01

    Heart failure (HF) is a clinical condition that presents high morbidity and mortality and is one of the main reasons for hospital admissions all over the world. Although biochemical processes that occur in the body during heart failure are known, this syndrome is still associated to poor prognosis. Exhaled breath analysis has emerged as a promising noninvasive tool in different clinical conditions and, recently, it has been also tested in patients with HF. This review presents the main breath HF biomarkers, which reflect metabolic changes that occur in this complex syndrome. It also discusses the diagnostic and prognostic value of exhaled breath compounds for HF and makes a short description of the main technologies involved in this analysis. Some perspectives on the area are presented as well. PMID:27287200

  1. Post Buckling Progressive Failure Analysis of Composite Laminated Stiffened Panels

    NASA Astrophysics Data System (ADS)

    Anyfantis, Konstantinos N.; Tsouvalis, Nicholas G.

    2012-06-01

    The present work deals with the numerical prediction of the post buckling progressive and final failure response of stiffened composite panels based on structural nonlinear finite element methods. For this purpose, a progressive failure model (PFM) is developed and applied to predict the behaviour of an experimentally tested blade-stiffened panel found in the literature. Failure initiation and propagation is calculated, owing to the accumulation of the intralaminar failure modes induced in fibre reinforced composite materials. Hashin failure criteria have been employed in order to address the fiber and matrix failure modes in compression and tension. On the other hand, the Tsai-Wu failure criterion has been utilized for addressing shear failure. Failure detection is followed with the introduction of corresponding material degradation rules depending on the individual failure mechanisms. Failure initiation and failure propagation as well as the post buckling ultimate attained load have been numerically evaluated. Final failure behaviour of the simulated stiffened panel is due to sudden global failure, as concluded from comparisons between numerical and experimental results being in good agreement.

  2. Timing analysis of PWR fuel pin failures

    SciTech Connect

    Jones, K.R.; Wade, N.L.; Katsma, K.R.; Siefken, L.J. ); Straka, M. )

    1992-09-01

    This report discusses research conducted to develop and demonstrate a methodology for calculation of the time interval between receipt of the containment isolation signals and the first fuel pin failure for loss-of-coolant accidents (LOCAs). Demonstration calculations were performed for a Babcock and Wilcox (B W) design (Oconee) and a Westinghouse (W) four-loop design (Seabrook). Sensitivity studies were performed to assess the impacts of fuel pin burnup, axial peaking factor, break size, emergency core cooling system availability, and main coolant pump trip on these times. The analysis was performed using the following codes: FRAPCON-2, for the calculation of steady-state fuel behavior; SCDAP/RELAP5/MOD3 and TRACPF1/MOD1, for the calculation of the transient thermal-hydraulic conditions in the reactor system; and FRAP-T6, for the calculation of transient fuel behavior. In addition to the calculation of fuel pin failure timing, this analysis provides a comparison of the predicted results of SCDAP/RELAP5/MOD3 and TRAC-PF1/MOD1 for large-break LOCA analysis. Using SCDAP/RELAP5/MOD3 thermal-hydraulic data, the shortest time intervals calculated between initiation of containment isolation and fuel pin failure are 10.4 seconds and 19.1 seconds for the B W and W plants, respectively. Using data generated by TRAC-PF1/MOD1, the shortest intervals are 10.3 seconds and 29.1 seconds for the B W and W plants, respectively. These intervals are for a double-ended, offset-shear, cold leg break, using the technical specification maximum peaking factor and applied to fuel with maximum design burnup. Using peaking factors commensurate with actual burnups would result in longer intervals for both reactor designs. This document provides appendices K and L of this report which provide plots for the timing analysis of PWR fuel pin failures for Oconee and Seabrook respectively.

  3. Electrical power requirements analysis. Single failure tolerant entry

    NASA Technical Reports Server (NTRS)

    Pipher, M. D.; Green, P. A.; Wolfgram, D. F.

    1977-01-01

    The results of an analysis of the orbiter electrical power system for the case of a single failure tolerant (SFT) entry are presented. The analysis was performed using the shuttle electrical power system analysis computer program. It was performed to permit assessment of the capability of the orbiter systems to support the proposed entry configuration and to provide the data necessary to identify potential constraints and limitations. Three contingency modes have been identified which would require an SFT entry. This analysis addresses an SFT entry resulting from the loss of two fuel cell powerplants, while on orbit. The results of the analysis indicate that, even under near optimum conditions, the fuel cell power demand will exceed the tested operating capacity of 16 kw, and that various electrical components may experience voltages below 24 VDC.

  4. Comprehensive characterization and failure modes of tungsten microwire arrays in chronic neural implants

    NASA Astrophysics Data System (ADS)

    Prasad, Abhishek; Xue, Qing-Shan; Sankar, Viswanath; Nishida, Toshikazu; Shaw, Gerry; Streit, Wolfgang J.; Sanchez, Justin C.

    2012-10-01

    activated microglia were present near the electrode tracks in all non-acute animals studied, thus indicating presence of a neuroinflammatory response regardless of post-implantation survival times and electrode performance. Conversely, dystrophic microglia detectable as fragmented cells were found almost exclusively in acute animals surviving only few hours after implantation. While there was no consistent relationship between microglial cell responses and electrode performance, we noticed co-occurrence of high ferritin expression, intraparenchymal bleeding, and microglial degeneration suggesting presence of excessive oxidative stress via Fenton chemistry. Biochemical analysis indicated that these electrodes always caused a persistent release of axonal injury biomarkers even several months after implantation suggesting persistent tissue damage. Our study suggests that mechanisms of electrode failure are multi-factorial involving both abiotic and biotic parameters. Since these failure modes occur concurrently and cannot be isolated from one another, the lack of consistent relationship between electrode performance and microglial responses in our results suggest that one or more of the abiotic factors were equally responsible for degradation in electrode performance over long periods of time.

  5. Factors Influencing Progressive Failure Analysis Predictions for Laminated Composite Structure

    NASA Technical Reports Server (NTRS)

    Knight, Norman F., Jr.

    2008-01-01

    Progressive failure material modeling methods used for structural analysis including failure initiation and material degradation are presented. Different failure initiation criteria and material degradation models are described that define progressive failure formulations. These progressive failure formulations are implemented in a user-defined material model for use with a nonlinear finite element analysis tool. The failure initiation criteria include the maximum stress criteria, maximum strain criteria, the Tsai-Wu failure polynomial, and the Hashin criteria. The material degradation model is based on the ply-discounting approach where the local material constitutive coefficients are degraded. Applications and extensions of the progressive failure analysis material model address two-dimensional plate and shell finite elements and three-dimensional solid finite elements. Implementation details are described in the present paper. Parametric studies for laminated composite structures are discussed to illustrate the features of the progressive failure modeling methods that have been implemented and to demonstrate their influence on progressive failure analysis predictions.

  6. Reliability and failure modes of implant-supported zirconium-oxide fixed dental prostheses related to veneering techniques

    PubMed Central

    Baldassarri, Marta; Zhang, Yu; Thompson, Van P.; Rekow, Elizabeth D.; Stappert, Christian F. J.

    2011-01-01

    Summary Objectives To compare fatigue failure modes and reliability of hand-veneered and over-pressed implant-supported three-unit zirconium-oxide fixed-dental-prostheses(FDPs). Methods Sixty-four custom-made zirconium-oxide abutments (n=32/group) and thirty-two zirconium-oxide FDP-frameworks were CAD/CAM manufactured. Frameworks were veneered with hand-built up or over-pressed porcelain (n=16/group). Step-stress-accelerated-life-testing (SSALT) was performed in water applying a distributed contact load at the buccal cusp-pontic-area. Post failure examinations were carried out using optical (polarized-reflected-light) and scanning electron microscopy (SEM) to visualize crack propagation and failure modes. Reliability was compared using cumulative-damage step-stress analysis (Alta-7-Pro, Reliasoft). Results Crack propagation was observed in the veneering porcelain during fatigue. The majority of zirconium-oxide FDPs demonstrated porcelain chipping as the dominant failure mode. Nevertheless, fracture of the zirconium-oxide frameworks was also observed. Over-pressed FDPs failed earlier at a mean failure load of 696 ± 149 N relative to hand-veneered at 882 ± 61 N (profile I). Weibull-stress-number of cycles-unreliability-curves were generated. The reliability (2-sided at 90% confidence bounds) for a 400N load at 100K cycles indicated values of 0.84 (0.98-0.24) for the hand-veneered FDPs and 0.50 (0.82-0.09) for their over-pressed counterparts. Conclusions Both zirconium-oxide FDP systems were resistant under accelerated-life-time-testing. Over-pressed specimens were more susceptible to fatigue loading with earlier veneer chipping. PMID:21557985

  7. Korean Standard Nuclear Power Plant Response to Common Mode Failure of the Digital Plant Protection System

    SciTech Connect

    Lee, Cheol Shin; Park, Chan Eok; Choi, Chul Jin; Seo, Jong Tae

    2002-07-15

    The Korean Standard Nuclear Power Plant (KSNP) has adopted the digital plant protection system (PPS) to enhance the reliability and safety of the plant. Although the digital PPS can be designed with high reliability, it is considered to be vulnerable to common mode failure (CMF) in the system software, resulting in a total loss of the built-in hardware redundancy. Therefore, a comprehensive evaluation has been performed to demonstrate the intrinsic capability of the KSNP design in coping with the design-basis events concurrent with CMF in the digital PPS. Instead of the conservative bounding analysis methodology, a best-estimate analysis methodology has been developed and utilized since the design-basis events accompanied by CMF in the digital PPS are categorized as beyond-design-basis events. An additional reactor trip function on high containment pressure in the diverse protection system (DPS), which is totally diverse from the PPS and is not affected by the CMF in the digital PPS, has been proposed to meet the acceptance criteria of the evaluation results. A variety of diverse means such as the DPS, process control systems, and operator actions including design modification have been verified to be effective in mitigating the design-basis events with CMF in the digital PPS.

  8. Probabilistic Computational Methods in Structural Failure Analysis

    NASA Astrophysics Data System (ADS)

    Krejsa, Martin; Kralik, Juraj

    2015-12-01

    Probabilistic methods are used in engineering where a computational model contains random variables. Each random variable in the probabilistic calculations contains uncertainties. Typical sources of uncertainties are properties of the material and production and/or assembly inaccuracies in the geometry or the environment where the structure should be located. The paper is focused on methods for the calculations of failure probabilities in structural failure and reliability analysis with special attention on newly developed probabilistic method: Direct Optimized Probabilistic Calculation (DOProC), which is highly efficient in terms of calculation time and the accuracy of the solution. The novelty of the proposed method lies in an optimized numerical integration that does not require any simulation technique. The algorithm has been implemented in mentioned software applications, and has been used several times in probabilistic tasks and probabilistic reliability assessments.

  9. FASTHELP. Integrated Circuit Failure Analysis Hypertext Help System

    SciTech Connect

    Henderson, C.; Barton, D.; Campbell, A.; Cole, E.; Mikawa, R.E.; Peterson, K.A.; Rife, J.L.; Soden, J.M.

    1994-09-30

    This software assists a failure analyst performing failure analysis on integrated circuits. The software can also be used to train inexperienced failure analysts. The software also provides a method for storing information and making it easily available to experienced failure analysts.

  10. Data Collection Plan to Populate the Light Water Reactor Sustainability Failure Mode Degradation Library

    SciTech Connect

    Magdy S. Tawfik; Binh T. Pham; Vivek Agarwal; Nancy J. Lybeck

    2011-09-01

    Interest in implementing advanced Prognostic Health Management (PHM) systems in commercial nuclear power plants (NPPs) has increased rapidly in recent years, with an overarching goal of implementing of improving the safety, reliability, and economics/profitability of the aging nuclear fleet and extending their service life in the most cost-effective manner. The PHM system utilizes prognostic tools to estimate the remaining useful life (RUL) of a component or system of components based on current and predicted operating conditions. An effective implementation of the PHM system will anticipate and identify unique age-dependent degradation modes to provide early warning of emerging problems. Selection of the components and structures to be monitored is a crucial step for successful PHM implementation in NPPs. A selection framework is recommended for risk significant components (both safety-related and non-safety related) based on the Fussell-Vesely (F-V) Importance Measure and the Risk Achievement Worth (RAW) measure. For the selected components, a failure mode degradation library will be developed consisting of data corresponding to different failure/degradation modes. In lieu of constructing an expensive scaled test facility, several data sources are identified for populating the failure mode degradation library, including various national laboratories, universities, agencies, and industries.

  11. Surgical Treatment for Ischemic Heart Failure (STICH) Trial: Mode of Death Results

    PubMed Central

    Carson, Peter; Wertheimer, John; Miller, Alan; O'Connor, Christopher M.; Pina, Ileana L.; Selzman, Craig; Sueta, Carla; She, Lilin; Greene, Deborah; Lee, Kerry L.; Jones, Robert H.; Velazquez, Eric J.

    2013-01-01

    Objective To assess the effect of the addition of coronary artery bypass grafting (CABG) to medical therapy on mode of death in heart failure. Background While CABG therapy is widely used in ischemic cardiomyopathy patients, there is no prospective clinical trial data on mode of death. Methods The Surgical Treatment for Ischemic Heart Failure Trial (STICH) compared the strategy of CABG plus medical therapy to medical therapy alone in 1212 ischemic cardiomyopathy patients with reduced ejection fraction. A clinical events committee adjudicated deaths using pre-specified definitions for mode of death. Results In STICH, there were 462 deaths over a median follow-up of 56 months. The addition of CABG therapy tended to reduce cardiovascular deaths (HR 0.83; CI (0.68, 1.03),p=0.09) and significantly reduced the most common modes of death: sudden death (HR 0.73; CI (.54–.99) p=0.041) and fatal pump failure events (HR 0.64; CI (.41–1.00) p=0.05). Time-dependent estimates indicate that the protective effect of CABG principally occurred after 24 months in both categories. Deaths post- cardiovascular procedures were increased in CABG patients (HR 3.11 CI (1.47–6.60), but fatal myocardial infarction deaths were lower (HR 0.07 CI (0.01–0.57). Non- cardiovascular deaths were infrequent and did not differ between groups. Conclusion In STICH, the addition of CABG to medical therapy reduced the most common modes of death: sudden death and fatal pump failure events. The beneficial effects were principally seen after 2 years. Post-procedure deaths were increased in patients randomized to CABG while myocardial infarction deaths were decreased. PMID:24621972

  12. Automated analysis of failure event data

    SciTech Connect

    HENNESSY,COREY; FREERKS,FRED; CAMPBELL,JAMES E.; THOMPSON,BRUCE M.

    2000-03-27

    This paper focuses on fully automated analysis of failure event data in the concept and early development stage of a semiconductor-manufacturing tool. In addition to presenting a wide range of statistical and machine-specific performance information, algorithms have been developed to examine reliability growth and to identify major contributors to unreliability. These capabilities are being implemented in a new software package called Reliadigm. When coupled with additional input regarding repair times and parts availability, the analysis software also provides spare parts inventory optimization based on genetic optimization methods. The type of question to be answered is: If this tool were placed with a customer for beta testing, what would be the optimal spares kit to meet equipment reliability goals for the lowest cost? The new algorithms are implemented in Windows{reg_sign} software and are easy to apply. This paper presents a preliminary analysis of failure event data from three IDEA machines currently in development. The paper also includes an optimal spare parts kit analysis.

  13. Timing analysis of PWR fuel pin failures

    SciTech Connect

    Jones, K.R.; Wade, N.L.; Katsma, K.R.; Siefken, L.J. ); Straka, M. )

    1992-09-01

    Research has been conducted to develop and demonstrate a methodology for calculation of the time interval between receipt of the containment isolation signals and the first fuel pin failure for loss-of-coolant accidents (LOCAs). Demonstration calculations were performed for a Babcock and Wilcox (B W) design (Oconee) and a Westinghouse (W) four-loop design (Seabrook). Sensitivity studies were performed to assess the impacts of fuel pin bumup, axial peaking factor, break size, emergency core cooling system availability, and main coolant pump trip on these times. The analysis was performed using the following codes: FRAPCON-2, for the calculation of steady-state fuel behavior; SCDAP/RELAP5/MOD3 and TRACPF1/MOD1, for the calculation of the transient thermal-hydraulic conditions in the reactor system; and FRAP-T6, for the calculation of transient fuel behavior. In addition to the calculation of fuel pin failure timing, this analysis provides a comparison of the predicted results of SCDAP/RELAP5/MOD3 and TRAC-PFL/MOD1 for large-break LOCA analysis. Using SCDAP/RELAP5/MOD3 thermal-hydraulic data, the shortest time intervals calculated between initiation of containment isolation and fuel pin failure are 10.4 seconds and 19.1 seconds for the B W and W plants, respectively. Using data generated by TRAC-PF1/MOD1, the shortest intervals are 10.3 seconds and 29.1 seconds for the B W and W plants, respectively. These intervals are for a double-ended, offset-shear, cold leg break, using the technical specification maximum peaking factor and applied to fuel with maximum design bumup. Using peaking factors commensurate widi actual bumups would result in longer intervals for both reactor designs. This document also contains appendices A through J of this report.

  14. Sliding Mode Control of the X-33 with an Engine Failure

    NASA Technical Reports Server (NTRS)

    Shtessel, Yuri B.; Hall, Charles E.

    2000-01-01

    Ascent flight control of the X-3 is performed using two XRS-2200 linear aerospike engines. in addition to aerosurfaces. The baseline control algorithms are PID with gain scheduling. Flight control using an innovative method. Sliding Mode Control. is presented for nominal and engine failed modes of flight. An easy to implement, robust controller. requiring no reconfiguration or gain scheduling is demonstrated through high fidelity flight simulations. The proposed sliding mode controller utilizes a two-loop structure and provides robust. de-coupled tracking of both orientation angle command profiles and angular rate command profiles in the presence of engine failure, bounded external disturbances (wind gusts) and uncertain matrix of inertia. Sliding mode control causes the angular rate and orientation angle tracking error dynamics to be constrained to linear, de-coupled, homogeneous, and vector valued differential equations with desired eigenvalues. Conditions that restrict engine failures to robustness domain of the sliding mode controller are derived. Overall stability of a two-loop flight control system is assessed. Simulation results show that the designed controller provides robust, accurate, de-coupled tracking of the orientation angle command profiles in the presence of external disturbances and vehicle inertia uncertainties, as well as the single engine failed case. The designed robust controller will significantly reduce the time and cost associated with flying new trajectory profiles or orbits, with new payloads, and with modified vehicles

  15. Integrated Circuit Failure Analysis Expert System

    Energy Science and Technology Software Center (ESTSC)

    1995-10-03

    The software assists a failure analyst performing failure anaysis on intergrated circuits. The software can also be used to train inexperienced failure analysts. The software also provides a method for storing information and making it easily available to experienced failure analysts.

  16. Decentralized sliding-mode control for spacecraft attitude synchronization under actuator failures

    NASA Astrophysics Data System (ADS)

    Wu, Baolin; Wang, Danwei; Poh, Eng Kee

    2014-12-01

    This paper examines attitude synchronization and tracking problems with model uncertainties, external disturbances, actuator failures and control torque saturation. Two decentralized sliding mode control laws are proposed and analyzed based on algebraic graph theory. Using Barbalat's Lemma, it is shown that the control laws guarantee each spacecraft approaches the desired time-varying attitude and angular velocity while maintaining attitude synchronization among the other spacecraft in the formation. The first controller is designed in the presence of model uncertainties, external disturbances, and actuator failures. The results are extended to the case with control input saturation in the second controller. Both control laws do not require online identification of failures. Numerical simulations are presented to show the effectiveness of the proposed attitude synchronization and tracking approaches.

  17. Lunar Module ECS (Environmental Control System) - Design Considerations and Failure Modes. Part 1

    NASA Technical Reports Server (NTRS)

    Interbartolo, Michael

    2009-01-01

    Design considerations and failure modes for the Lunar Module (LM) Environmental Control System (ECS) are described. An overview of the the oxygen supply and cabin pressurization, atmosphere revitalization, water management and heat transport systems are provided. Design considerations including reliability, flight instrumentation, modularization and the change to the use of batteries instead of fuel cells are discussed. A summary is provided for the LM ECS general testing regime.

  18. λ -prophage induction modeled as a cooperative failure mode of lytic repression

    NASA Astrophysics Data System (ADS)

    Chia, Nicholas; Golding, Ido; Goldenfeld, Nigel

    2009-09-01

    We analyze a system-level model for lytic repression of λ phage in E. coli using reliability theory, showing that the repressor circuit comprises four redundant components whose failure mode is prophage induction. Our model reflects the specific biochemical mechanisms involved in regulation, including long-range cooperative binding, and its detailed predictions for prophage induction in E. coli under ultraviolet radiation are in good agreement with experimental data.

  19. λ-prophage induction modeled as a cooperative failure mode of lytic repression

    NASA Astrophysics Data System (ADS)

    Chia, Nicholas; Golding, Ido; Goldenfeld, Nigel

    2009-03-01

    We analyze a system-level model for lytic repression of λ-phage in E. coli/ using reliability theory, showing that the repressor circuit comprises 4 redundant components whose failure mode is prophage induction. Our model reflects the specific biochemical mechanisms involved in regulation, including long-range cooperative binding, and its detailed predictions for prophage induction in E. coli/ under ultra-violet radiation are in good agreement with experimental data.

  20. True Triaxial Strength and Failure Modes of Cubic Rock Specimens with Unloading the Minor Principal Stress

    NASA Astrophysics Data System (ADS)

    Li, Xibing; Du, Kun; Li, Diyuan

    2015-11-01

    True triaxial tests have been carried out on granite, sandstone and cement mortar using cubic specimens with the process of unloading the minor principal stress. The strengths and failure modes of the three rock materials are studied in the processes of unloading σ 3 and loading σ 1 by the newly developed true triaxial test system under different σ 2, aiming to study the mechanical responses of the rock in underground excavation at depth. It shows that the rock strength increases with the raising of the intermediate principal stress σ 2 when σ 3 is unloaded to zero. The true triaxial strength criterion by the power-law relationship can be used to fit the testing data. The "best-fitting" material parameters A and n ( A > 1.4 and n < 1.0) are almost located in the same range as expected by Al-Ajmi and Zimmerman (Int J Rock Mech Min Sci 563 42(3):431-439, 2005). It indicates that the end effect caused by the height-to-width ratio of the cubic specimens will not significantly affect the testing results under true triaxial tests. Both the strength and failure modes of cubic rock specimens under true triaxial unloading condition are affected by the intermediate principal stress. When σ 2 increases to a critical value for the strong and hard rocks (R4, R5 and R6), the rock failure mode may change from shear to slabbing. However, for medium strong and weak rocks (R3 and R2), even with a relatively high intermediate principal stress, they tend to fail in shear after a large amount of plastic deformation. The maximum extension strain criterion Stacey (Int J Rock Mech Min Sci Geomech Abstr 651 18(6):469-474, 1981) can be used to explain the change of failure mode from shear to slabbing for strong and hard rocks under true triaxial unloading test condition.

  1. Memories and NASA Spacecraft: A Description of Memories, Radiation Failure Modes, and System Design Considerations

    NASA Technical Reports Server (NTRS)

    LaBel, Kenneth A.; Ladbury, Ray; Oldhamm, Timothy

    2010-01-01

    As NASA has evolved it's usage of spaceflight computing, memory applications have followed as well. In this slide presentation, the history of NASA's memories from magnetic core and tape recorders to current semiconductor approaches is discussed. There is a brief description of current functional memory usage in NASA space systems followed by a description of potential radiation-induced failure modes along with considerations for reliable system design.

  2. Initial Failure Analysis of Ceramic Filters

    SciTech Connect

    Huque, Z.; Mei, D.; Zhou, J.

    1996-12-31

    Effective high temperature ceramic filters are indispensable in the advanced, coal based power systems (IGCC and PFBC). To meet the environmental particulate emission requirements and improve thermal efficiency, ceramic filters are utilized to cleanup the hot gas particulate to protect downstream heat exchanger and gas turbine components from fouling and corrosion. The mechanical integrity of ceramic filters and an efficient dust cake removal system are the key issues for hot gas cleanup systems. The filters must survive combined stresses due to mechanical, thermal, chemical and steam attack throughout normal operations (cold back pulse cleaning jets), unexpected excessive ash accumulation, and the start up and shut down conditions. To evaluate the design and performance of ceramic filters, different long term filter testing programs were conducted. To fulfill this purpose, two Advanced Particle Filter (APF) systems were complete at Tidd PFBC Demonstration Plant in Brilliant, Ohio in late 1990 as part of the Department of Energy`s (DOE) Clean Coal Technology Program. However, many filter failures 1649 were reported prior to its desired life time. In Tidd APF vessel, 28 filters failed one time, The objectives of this program were to provide an understanding of the factors pertinent to the failures of ceramic filters by characterizing filter properties and the dust cake removal mechanism, Researches were emphasized on understanding of changes of filter properties and back pulse cleaning mechanism to resolve the issues relating to filter permeability variations, ash bridging and micro-thermal cracks induced during cold back pulse cleaning. To perform failure analysis of ceramic filters, thermal numerical simulation, material laboratory analysis on filter materials and dust cake, and measurements on filter properties and back pulse intensity along filter axis within a bench scale filter chamber were conducted.

  3. Long-term lumen depreciation behavior and failure modes of multi-die array LEDs

    NASA Astrophysics Data System (ADS)

    Jayawardena, Asiri; Marcus, Daniel; Prugue, Ximena; Narendran, Nadarajah

    2013-09-01

    One of the main advantages of multi-die array light-emitting diodes (LEDs) is their high flux density. However, a challenge for using such a product in lighting fixture applications is the heat density and the need for thermal management to keep the junction temperatures of all the dies low for long-term reliable performance. Ten multi-die LED array samples for each product from four different manufacturers were subjected to lumen maintenance testing (as described in IES-LM-80-08), and their resulting lumen depreciation and failure modes were studied. The products were tested at the maximum case (or pin) temperature reported by the respective manufacturer by appropriately powering the LEDs. In addition, three samples for each product from two different manufacturers were subjected to rapid thermal cycling, and the resulting lumen depreciation and failure modes were studied. The results showed that the exponential lumen decay model using long-term lumen maintenance data as recommended in IES TM-21 does not fit for all package types. The failure of a string of dies and single die failure in a string were observed in some of the packages.

  4. Recent Advances In Structural Vibration And Failure Mode Control In Mainland China: Theory, Experiments And Applications

    NASA Astrophysics Data System (ADS)

    Li, Hui; Ou, Jinping

    2008-07-01

    A number of researchers have been focused on structural vibration control in the past three decades over the world and fruit achievements have been made. This paper introduces the recent advances in structural vibration control including passive, active and semiactive control in mainland China. Additionally, the co-author extends the structural vibration control to failure mode control. The research on the failure mode control is also involved in this paper. For passive control, this paper introduces full scale tests of buckling-restrained braces conducted to investigate the performance of the dampers and the second-editor of the Code of Seismic Design for Buildings. For active control, this paper introduces the HMD system for wind-induced vibration control of the Guangzhou TV tower. For semiactive control, the smart damping devices, algorithms for semi-active control, design methods and applications of semi-active control for structures are introduced in this paper. The failure mode control for bridges is also introduced.

  5. Recent Advances In Structural Vibration And Failure Mode Control In Mainland China: Theory, Experiments And Applications

    SciTech Connect

    Li Hui; Ou Jinping

    2008-07-08

    A number of researchers have been focused on structural vibration control in the past three decades over the world and fruit achievements have been made. This paper introduces the recent advances in structural vibration control including passive, active and semiactive control in mainland China. Additionally, the co-author extends the structural vibration control to failure mode control. The research on the failure mode control is also involved in this paper. For passive control, this paper introduces full scale tests of buckling-restrained braces conducted to investigate the performance of the dampers and the second-editor of the Code of Seismic Design for Buildings. For active control, this paper introduces the HMD system for wind-induced vibration control of the Guangzhou TV tower. For semiactive control, the smart damping devices, algorithms for semi-active control, design methods and applications of semi-active control for structures are introduced in this paper. The failure mode control for bridges is also introduced.

  6. Stick-slip failure in granular experiments: the role of low-frequency vibrational modes

    NASA Astrophysics Data System (ADS)

    Brzinski, T., III; Daniels, K.

    2014-12-01

    The intermittent nature of strain at geological faults is a consequence of the loss of rigidity of the gouge. Due to the granular nature of the gouge, we take insight from granular physics in order to characterize the role of gouge in the generation of seismic events. In static granular packings, the loss of rigidity has been observed to be associated with an excess in low-frequency vibrational modes. The same holds true in both molecular and colloidal glasses, suggesting that excess low-frequency vibrational modes are a general feature in the failure of disordered solids. Therefore, we seek a relationship between these low-frequency modes and spatiotemporal patterns of failure by studying an experimental analog to a geological fault. Specifically, we measure the acoustic emissions from jammed, quasi-2D granular packings under shear. We use a split-bottom annular shear geometry, driven with a linear-ramp torque in order to generate stick-slip behavior, and observe intervals of both periodic and aperiodic slip. We investigate how low-frequency emissions are associated with both local and global slip events of various magnitudes and directions. Twelve piezoelectric acoustic receivers, an imaging system, and high-resolution stress/strain sensors enable direct comparison of acoustic properties as the system approaches failure. The use of photoelastic grains enables local measurement of changes to the internal stresses.

  7. FEAT - FAILURE ENVIRONMENT ANALYSIS TOOL (UNIX VERSION)

    NASA Technical Reports Server (NTRS)

    Pack, G.

    1994-01-01

    The Failure Environment Analysis Tool, FEAT, enables people to see and better understand the effects of failures in a system. FEAT uses digraph models to determine what will happen to a system if a set of failure events occurs and to identify the possible causes of a selected set of failures. Failures can be user-selected from either engineering schematic or digraph model graphics, and the effects or potential causes of the failures will be color highlighted on the same schematic or model graphic. As a design tool, FEAT helps design reviewers understand exactly what redundancies have been built into a system and where weaknesses need to be protected or designed out. A properly developed digraph will reflect how a system functionally degrades as failures accumulate. FEAT is also useful in operations, where it can help identify causes of failures after they occur. Finally, FEAT is valuable both in conceptual development and as a training aid, since digraphs can identify weaknesses in scenarios as well as hardware. Digraphs models for use with FEAT are generally built with the Digraph Editor, a Macintosh-based application which is distributed with FEAT. The Digraph Editor was developed specifically with the needs of FEAT users in mind and offers several time-saving features. It includes an icon toolbox of components required in a digraph model and a menu of functions for manipulating these components. It also offers FEAT users a convenient way to attach a formatted textual description to each digraph node. FEAT needs these node descriptions in order to recognize nodes and propagate failures within the digraph. FEAT users store their node descriptions in modelling tables using any word processing or spreadsheet package capable of saving data to an ASCII text file. From within the Digraph Editor they can then interactively attach a properly formatted textual description to each node in a digraph. Once descriptions are attached to them, a selected set of nodes can be

  8. FEAT - FAILURE ENVIRONMENT ANALYSIS TOOL (UNIX VERSION)

    NASA Technical Reports Server (NTRS)

    Pack, G.

    1994-01-01

    The Failure Environment Analysis Tool, FEAT, enables people to see and better understand the effects of failures in a system. FEAT uses digraph models to determine what will happen to a system if a set of failure events occurs and to identify the possible causes of a selected set of failures. Failures can be user-selected from either engineering schematic or digraph model graphics, and the effects or potential causes of the failures will be color highlighted on the same schematic or model graphic. As a design tool, FEAT helps design reviewers understand exactly what redundancies have been built into a system and where weaknesses need to be protected or designed out. A properly developed digraph will reflect how a system functionally degrades as failures accumulate. FEAT is also useful in operations, where it can help identify causes of failures after they occur. Finally, FEAT is valuable both in conceptual development and as a training aid, since digraphs can identify weaknesses in scenarios as well as hardware. Digraphs models for use with FEAT are generally built with the Digraph Editor, a Macintosh-based application which is distributed with FEAT. The Digraph Editor was developed specifically with the needs of FEAT users in mind and offers several time-saving features. It includes an icon toolbox of components required in a digraph model and a menu of functions for manipulating these components. It also offers FEAT users a convenient way to attach a formatted textual description to each digraph node. FEAT needs these node descriptions in order to recognize nodes and propagate failures within the digraph. FEAT users store their node descriptions in modelling tables using any word processing or spreadsheet package capable of saving data to an ASCII text file. From within the Digraph Editor they can then interactively attach a properly formatted textual description to each node in a digraph. Once descriptions are attached to them, a selected set of nodes can be

  9. 14 CFR 417.224 - Probability of failure analysis.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 4 2013-01-01 2013-01-01 false Probability of failure analysis. 417.224..., DEPARTMENT OF TRANSPORTATION LICENSING LAUNCH SAFETY Flight Safety Analysis § 417.224 Probability of failure..., must account for launch vehicle failure probability in a consistent manner. A launch vehicle...

  10. 14 CFR 417.224 - Probability of failure analysis.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 4 2014-01-01 2014-01-01 false Probability of failure analysis. 417.224..., DEPARTMENT OF TRANSPORTATION LICENSING LAUNCH SAFETY Flight Safety Analysis § 417.224 Probability of failure..., must account for launch vehicle failure probability in a consistent manner. A launch vehicle...

  11. Numerical Model for the Study of the Strength and Failure Modes of Rock Containing Non-Persistent Joints

    NASA Astrophysics Data System (ADS)

    Vergara, Maximiliano R.; Van Sint Jan, Michel; Lorig, Loren

    2016-04-01

    The mechanical behavior of rock containing parallel non-persistent joint sets was studied using a numerical model. The numerical analysis was performed using the discrete element software UDEC. The use of fictitious joints allowed the inclusion of non-persistent joints in the model domain and simulating the progressive failure due to propagation of existing fractures. The material and joint mechanical parameters used in the model were obtained from experimental results. The results of the numerical model showed good agreement with the strength and failure modes observed in the laboratory. The results showed the large anisotropy in the strength resulting from variation of the joint orientation. Lower strength of the specimens was caused by the coalescence of fractures belonging to parallel joint sets. A correlation was found between geometrical parameters of the joint sets and the contribution of the joint sets strength in the global strength of the specimen. The results suggest that for the same dip angle with respect to the principal stresses; the uniaxial strength depends primarily on the joint spacing and the angle between joints tips and less on the length of the rock bridges (persistency). A relation between joint geometrical parameters was found from which the resulting failure mode can be predicted.

  12. PAFAC- PLASTIC AND FAILURE ANALYSIS OF COMPOSITES

    NASA Technical Reports Server (NTRS)

    Bigelow, C. A.

    1994-01-01

    The increasing number of applications of fiber-reinforced composites in industry demands a detailed understanding of their material properties and behavior. A three-dimensional finite-element computer program called PAFAC (Plastic and Failure Analysis of Composites) has been developed for the elastic-plastic analysis of fiber-reinforced composite materials and structures. The evaluation of stresses and deformations at edges, cut-outs, and joints is essential in understanding the strength and failure for metal-matrix composites since the onset of plastic yielding starts very early in the loading process as compared to the composite's ultimate strength. Such comprehensive analysis can only be achieved by a finite-element program like PAFAC. PAFAC is particularly suited for the analysis of laminated metal-matrix composites. It can model the elastic-plastic behavior of the matrix phase while the fibers remain elastic. Since the PAFAC program uses a three-dimensional element, the program can also model the individual layers of the laminate to account for thickness effects. In PAFAC, the composite is modeled as a continuum reinforced by cylindrical fibers of vanishingly small diameter which occupy a finite volume fraction of the composite. In this way, the essential axial constraint of the phases is retained. Furthermore, the local stress and strain fields are uniform. The PAFAC finite-element solution is obtained using the displacement method. Solution of the nonlinear equilibrium equations is obtained with a Newton-Raphson iteration technique. The elastic-plastic behavior of composites consisting of aligned, continuous elastic filaments and an elastic-plastic matrix is described in terms of the constituent properties, their volume fractions, and mutual constraints between phases indicated by the geometry of the microstructure. The program uses an iterative procedure to determine the overall response of the laminate, then from the overall response determines the stress

  13. Failure mechanics of fiber composite notched charpy specimens. [stress analysis

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.

    1976-01-01

    A finite element stress analysis was performed to determine the stress variation in the vicinity of the notch and far field of fiber composites Charpy specimens (ASTM Standard). NASTRAN was used for the finite element analysis assuming linear behavior and equivalent static load. The unidirectional composites investigated ranged from Thornel 75 Epoxy to S-Glass/Epoxy with the fiber direction parallel to the long dimension of the specimen. The results indicate a biaxial stress state exists in (1) the notch vicinity which is dominated by transverse tensile and interlaminar shear and (2) near the load application point which is dominated by transverse compression and interlaminar shear. The results also lead to the postulation of hypotheses for the predominant failure modes, the fracture initiation, and the fracture process. Finally, the results indicate that the notched Charpy test specimen is not suitable for assessing the impact resistance of nonmetallic fiber composites directly.

  14. Nonlinear and Failure Analysis of Composite Structures

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K.; Starnes, James H. (Technical Monitor)

    2002-01-01

    The overall goal of this research is to assess the effect of discontinuities and uncertainties on the nonlinear response and failure of stiffened composite panels subjected to combined mechanical and thermal loads. The key elements of the study are: (a) study of the effects of stiffener geometry and of transverse stresses on the response, damage initiation and propagation in stiffened composite panels; (b) use of hierarchical sensitivity coefficients to identify the major parameters that affect the response and damage in each of the different levels in the hierarchy (micromechanical, layer, panel, subcomponent and component levels); and, (c) application of fuzzy set techniques to identify the range and variation of possible responses. The computational models developed are used in conjunction with experiments to understand the physical phenomena associated with the nonlinear response and failure of stiffened composite panels. A toolkit is developed for use in conjunction with deterministic analysis programs to help the designer in assessing the effect of uncertainties in the different computational model parameters on the variability of the response quantities.

  15. Statistical analysis of failure data on controllers and SSME turbine blade failures

    NASA Technical Reports Server (NTRS)

    Patil, S. A.

    1986-01-01

    The expressions for the maximum likelihood functions are given when the failure data are censored at a given point or at multiple points, or when the data come in groups. Different models applicable to failure data are presented with their characteristics. A graphical method of distinguishing different models by using cumulative hazard fucnction is discussed. For the failure data on controllers the model is determined by cumulative hazard function and chi-square goodness of fit. Using the Weibull Model the maximum likelihood estimators of the shape parameter and the failure rate parameter are obtained. The confidence intervals, meantime between failures, and B1 are determined. Similarly, for the data on Space Shuttle Main Engine (SSME) blade failures the maximum likelihood estimators are obtained for the Weibull parameters. The variances, confidence intervals, meantime between failures, and reliability are determined. The analysis is performed under assumption of grouped data as well as randomly placed data.

  16. Effects of Fusion Zone Size and Failure Mode on Peak Load and Energy Absorption of Advanced High Strength Steel Spot Welds under Lap Shear Loading Conditions

    SciTech Connect

    Sun, Xin; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2008-06-01

    This paper examines the effects of fusion zone size on failure modes, static strength and energy absorption of resistance spot welds (RSW) of advanced high strength steels (AHSS) under lap shear loading condition. DP800 and TRIP800 spot welds are considered. The main failure modes for spot welds are nugget pullout and interfacial fracture. Partial interfacial fracture is also observed. Static weld strength tests using lap shear samples were performed on the joint populations with various fusion zone sizes. The resulted peak load and energy absorption levels associated with each failure mode were studied for all the weld populations using statistical data analysis tools. The results in this study show that AHSS spot welds with conventionally required fusion zone size of can not produce nugget pullout mode for both the DP800 and TRIP800 welds under lap shear loading. Moreover, failure mode has strong influence on weld peak load and energy absorption for all the DP800 welds and the TRIP800 small welds: welds failed in pullout mode have statistically higher strength and energy absorption than those failed in interfacial fracture mode. For TRIP800 welds above the critical fusion zone level, the influence of weld failure modes on peak load and energy absorption diminishes. Scatter plots of peak load and energy absorption versus weld fusion zone size were then constructed, and the results indicate that fusion zone size is the most critical factor in weld quality in terms of peak load and energy absorption for both DP800 and TRIP800 spot welds.

  17. Comprehensive characterization and failure modes of tungsten microwire arrays in chronic neural implants.

    PubMed

    Prasad, Abhishek; Xue, Qing-Shan; Sankar, Viswanath; Nishida, Toshikazu; Shaw, Gerry; Streit, Wolfgang J; Sanchez, Justin C

    2012-10-01

    activated microglia were present near the electrode tracks in all non-acute animals studied, thus indicating presence of a neuroinflammatory response regardless of post-implantation survival times and electrode performance. Conversely, dystrophic microglia detectable as fragmented cells were found almost exclusively in acute animals surviving only few hours after implantation. While there was no consistent relationship between microglial cell responses and electrode performance, we noticed co-occurrence of high ferritin expression, intraparenchymal bleeding, and microglial degeneration suggesting presence of excessive oxidative stress via Fenton chemistry. Biochemical analysis indicated that these electrodes always caused a persistent release of axonal injury biomarkers even several months after implantation suggesting persistent tissue damage. Our study suggests that mechanisms of electrode failure are multi-factorial involving both abiotic and biotic parameters. Since these failure modes occur concurrently and cannot be isolated from one another, the lack of consistent relationship between electrode performance and microglial responses in our results suggest that one or more of the abiotic factors were equally responsible for degradation in electrode performance over long periods of time. PMID:23010756

  18. Failure Analysis and Quality Control of Microwave Devices

    NASA Astrophysics Data System (ADS)

    Ming, Zhimao; Zong, Bo; Bai, Xiaoshu

    2016-02-01

    Microwave devices have been widely used in the communication and navigation and navigation fields. The reliability level of microwave devices is an important factor to affect the reliability of electronic equipment. The statistical analysis for the failure of sixty microwave devices was presented and the main causes of failure were given. The failure is mainly analyzed from three aspects below, the surface failure mechanism, the interior failure mechanism and the failure mechanism of electrode system and encapsulation. The surface failure mechanism is analyzed from four aspects, ionic contamination on the surface, silicon dioxide layer defect, the influence of interface states between silicon and silicon dioxide, radiation ionization trap. The interior failure mechanism is analyzed from two aspects, failure caused by thermal breakdown and failure due to latch-up effect of integrated circuit. The failure mechanism of electrode system and encapsulation is analyzed from two aspects, failure mechanism of metallization system and failure mechanism of metallization system of bonding. Meanwhile, the results showed that operation, process, adjustment, components and using problems were the main causes of failure. The valuable statistical data and analysis results were provided for the quality control of microwave devices.

  19. Fatigue Failure Modes of the Grain Size Transition Zone in a Dual Microstructure Disk

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Kantzos, Pete T.; Palsa, Bonnie; Telesman, Jack; Gayda, John; Sudbrack, Chantal K.

    2012-01-01

    Mechanical property requirements vary with location in nickel-based superalloy disks. In order to maximize the associated mechanical properties, heat treatment methods have been developed for producing tailored grain microstructures. In this study, fatigue failure modes of a grain size transition zone in a dual microstructure disk were evaluated. A specialized heat treatment method was applied to produce varying grain microstructure in the bore to rim portions of a powder metallurgy processed nickel-based superalloy disk. The transition in grain size was concentrated in a zone of the disk web, between the bore and rim. Specimens were extracted parallel and transversely across this transition zone, and multiple fatigue tests were performed at 427 C and 704 C. Grain size distributions were characterized in the specimens, and related to operative failure initiation modes. Mean fatigue life decreased with increasing maximum grain size, going out through the transition zone. The scatter in limited tests of replicates was comparable for failures of uniform gage specimens in all transition zone locations examined.

  20. Predictions of High Strain Rate Failure Modes in Layered Aluminum Composites

    NASA Astrophysics Data System (ADS)

    Khanikar, Prasenjit; Zikry, M. A.

    2014-01-01

    A dislocation density-based crystalline plasticity formulation, specialized finite-element techniques, and rational crystallographic orientation relations were used to predict and characterize the failure modes associated with the high strain rate behavior of aluminum layered composites. Two alloy layers, a high strength alloy, aluminum 2195, and an aluminum alloy 2139, with high toughness, were modeled with representative microstructures that included precipitates, dispersed particles, and different grain boundary distributions. Different layer arrangements were investigated for high strain rate applications and the optimal arrangement was with the high toughness 2139 layer on the bottom, which provided extensive shear strain localization, and the high strength 2195 layer on the top for high strength resistance The layer thickness of the bottom high toughness layer also affected the bending behavior of the roll-bonded interface and the potential delamination of the layers. Shear strain localization, dynamic cracking, and delamination are the mutually competing failure mechanisms for the layered metallic composite, and control of these failure modes can be used to optimize behavior for high strain rate applications.

  1. Notch strengthening or weakening governed by transition of shear failure to normal mode fracture

    PubMed Central

    Lei, Xianqi; Li, Congling; Shi, Xinghua; Xu, Xianghong; Wei, Yujie

    2015-01-01

    It is generally observed that the existence of geometrical discontinuity like notches in materials will lead to strength weakening, as a resultant of local stress concentration. By comparing the influence of notches to the strength of three typical materials, aluminum alloys with intermediate tensile ductility, metallic glasses with no tensile ductility, and brittle ceramics, we observed strengthening in aluminum alloys and metallic glasses: Tensile strength of the net section in circumferentially notched cylinders increases with the constraint quantified by the ratio of notch depth over notch root radius; in contrast, the ceramic exhibit notch weakening. The strengthening in the former two is due to resultant deformation transition: Shear failure occurs in intact samples while samples with deep notches break in normal mode fracture. No such deformation transition was observed in the ceramic, and stress concentration leads to its notch weakening. The experimental results are confirmed by theoretical analyses and numerical simulation. The results reported here suggest that the conventional criterion to use brittleness and/or ductility to differentiate notch strengthening or weakening is not physically sound. Notch strengthening or weakening relies on the existence of failure mode transition and materials exhibiting shear failure while subjected to tension will notch strengthen. PMID:26022892

  2. Notch strengthening or weakening governed by transition of shear failure to normal mode fracture.

    PubMed

    Lei, Xianqi; Li, Congling; Shi, Xinghua; Xu, Xianghong; Wei, Yujie

    2015-01-01

    It is generally observed that the existence of geometrical discontinuity like notches in materials will lead to strength weakening, as a resultant of local stress concentration. By comparing the influence of notches to the strength of three typical materials, aluminum alloys with intermediate tensile ductility, metallic glasses with no tensile ductility, and brittle ceramics, we observed strengthening in aluminum alloys and metallic glasses: Tensile strength of the net section in circumferentially notched cylinders increases with the constraint quantified by the ratio of notch depth over notch root radius; in contrast, the ceramic exhibit notch weakening. The strengthening in the former two is due to resultant deformation transition: Shear failure occurs in intact samples while samples with deep notches break in normal mode fracture. No such deformation transition was observed in the ceramic, and stress concentration leads to its notch weakening. The experimental results are confirmed by theoretical analyses and numerical simulation. The results reported here suggest that the conventional criterion to use brittleness and/or ductility to differentiate notch strengthening or weakening is not physically sound. Notch strengthening or weakening relies on the existence of failure mode transition and materials exhibiting shear failure while subjected to tension will notch strengthen. PMID:26022892

  3. Analysis of the STS-126 Flow Control Valve Structural-Acoustic Coupling Failure

    NASA Technical Reports Server (NTRS)

    Jones, Trevor M.; Larko, Jeffrey M.; McNelis, Mark E.

    2010-01-01

    During the Space Transportation System mission STS-126, one of the main engine's flow control valves incurred an unexpected failure. A section of the valve broke off during liftoff. It is theorized that an acoustic mode of the flowing fuel, coupled with a structural mode of the valve, causing a high cycle fatigue failure. This report documents the analysis efforts conducted in an attempt to verify this theory. Hand calculations, computational fluid dynamics, and finite element methods are all implemented and analyses are performed using steady-state methods in addition to transient analysis methods. The conclusion of the analyses is that there is a critical acoustic mode that aligns with a structural mode of the valve

  4. Mechanical failure modes of chronically implanted planar silicon-based neural probes for laminar recording

    PubMed Central

    Kozai, Takashi D. Y.; Catt, Kasey; Li, Xia; Gugel, Zhannetta V.; Olafsson, Valur T.; Vazquez, Alberto L.; Cui, X. Tracy

    2014-01-01

    Penetrating intracortical electrode arrays that record brain activity longitudinally are powerful tools for basic neuroscience research and emerging clinical applications. However, regardless of the technology used, signals recorded by these electrodes degrade over time. The failure mechanisms of these electrodes are understood to be a complex combination of the biological reactive tissue response and material failure of the device over time. While mechanical mismatch between the brain tissue and implanted neural electrodes have been studied as a source of chronic inflammation and performance degradation, the electrode failure caused by mechanical mismatch between different material properties and different structural components within a device have remained poorly characterized. Using Finite Element Model (FEM) we simulate the mechanical strain on a planar silicon electrode. The results presented here demonstrate that mechanical mismatch between iridium and silicon leads to concentrated strain along the border of the two materials. This strain is further focused on small protrusions such as the electrical traces in planar silicon electrodes. These findings are confirmed with chronic in vivo data (133–189 days) in mice by correlating a combination of single-unit electrophysiology, evoked multi-unit recordings, electrochemical impedance spectroscopy, and scanning electron microscopy from traces and electrode sites with our modeling data. Several modes of mechanical failure of chronically implanted planar silicon electrodes are found that result in degradation and/or loss of recording. These findings highlight the importance of strains and material properties of various subcomponents within an electrode array. PMID:25453935

  5. Effects of Fusion Zone Size and Failure Mode on Peak Load and Energy Absorption of Advanced High Strength Steel Spot Welds

    SciTech Connect

    Sun, Xin; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2007-01-01

    This paper examines the effects of fusion zone size on failure modes, static strength and energy absorption of resistance spot welds (RSW) of advanced high strength steels (AHSS). DP800 and TRIP800 spot welds are considered. The main failure modes for spot welds are nugget pullout and interfacial fracture. Partial interfacial fracture is also observed. The critical fusion zone sizes to ensure nugget pull-out failure mode are developed for both DP800 and TRIP800 using limit load based analytical model and micro-hardness measurements of the weld cross sections. Static weld strength tests using cross tension samples were performed on the joint populations with controlled fusion zone sizes. The resulted peak load and energy absorption levels associated with each failure mode were studied for all the weld populations using statistical data analysis tools. The results in this study show that AHSS spot welds with fusion zone size of can not produce nugget pullout mode for both the DP800 and TRIP800 materials examined. The critical fusion zone size for nugget pullout shall be derived for individual materials based on different base metal properties as well as different heat affected zone (HAZ) and weld properties resulted from different welding parameters.

  6. Predicting the occurrence of mixed mode failure associated with hydraulic fracturing, part 2 water saturated tests

    SciTech Connect

    Bauer, Stephen J.; Broome, Scott Thomas; Choens, Charles; Barrow, Perry Carl

    2015-09-14

    Seven water-saturated triaxial extension experiments were conducted on four sedimentary rocks. This experimental condition was hypothesized more representative of that existing for downhole hydrofracture and thus it may improve our understanding of the phenomena. In all tests the pore pressure was 10 MPa and confirming pressure was adjusted to achieve tensile and transitional failure mode conditions. Using previous work in this LDRD for comparison, the law of effective stress is demonstrated in extension using this sample geometry. In three of the four lithologies, no apparent chemo-mechanical effect of water is apparent, and in the fourth lithology test results indicate some chemo-mechanical effect of water.

  7. 14 CFR 417.224 - Probability of failure analysis.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 4 2010-01-01 2010-01-01 false Probability of failure analysis. 417.224..., DEPARTMENT OF TRANSPORTATION LICENSING LAUNCH SAFETY Flight Safety Analysis § 417.224 Probability of failure analysis. (a) General. All flight safety analyses for a launch, regardless of hazard or phase of...

  8. 14 CFR 417.224 - Probability of failure analysis.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 4 2011-01-01 2011-01-01 false Probability of failure analysis. 417.224 Section 417.224 Aeronautics and Space COMMERCIAL SPACE TRANSPORTATION, FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION LICENSING LAUNCH SAFETY Flight Safety Analysis § 417.224 Probability of failure analysis. (a) General. All...

  9. Failure Analysis of a Complex Learning Framework Incorporating Multi-Modal and Semi-Supervised Learning

    SciTech Connect

    Pullum, Laura L; Symons, Christopher T

    2011-01-01

    Machine learning is used in many applications, from machine vision to speech recognition to decision support systems, and is used to test applications. However, though much has been done to evaluate the performance of machine learning algorithms, little has been done to verify the algorithms or examine their failure modes. Moreover, complex learning frameworks often require stepping beyond black box evaluation to distinguish between errors based on natural limits on learning and errors that arise from mistakes in implementation. We present a conceptual architecture, failure model and taxonomy, and failure modes and effects analysis (FMEA) of a semi-supervised, multi-modal learning system, and provide specific examples from its use in a radiological analysis assistant system. The goal of the research described in this paper is to provide a foundation from which dependability analysis of systems using semi-supervised, multi-modal learning can be conducted. The methods presented provide a first step towards that overall goal.

  10. Interactive multi-mode blade impact analysis

    NASA Technical Reports Server (NTRS)

    Alexander, A.; Cornell, R. W.

    1978-01-01

    The theoretical methodology used in developing an analysis for the response of turbine engine fan blades subjected to soft-body (bird) impacts is reported, and the computer program developed using this methodology as its basis is described. This computer program is an outgrowth of two programs that were previously developed for the purpose of studying problems of a similar nature (a 3-mode beam impact analysis and a multi-mode beam impact analysis). The present program utilizes an improved missile model that is interactively coupled with blade motion which is more consistent with actual observations. It takes into account local deformation at the impact area, blade camber effects, and the spreading of the impacted missile mass on the blade surface. In addition, it accommodates plate-type mode shapes. The analysis capability in this computer program represents a significant improvement in the development of the methodology for evaluating potential fan blade materials and designs with regard to foreign object impact resistance.

  11. Reliability Analysis of Systems Subject to First-Passage Failure

    NASA Technical Reports Server (NTRS)

    Lutes, Loren D.; Sarkani, Shahram

    2009-01-01

    An obvious goal of reliability analysis is the avoidance of system failure. However, it is generally recognized that it is often not feasible to design a practical or useful system for which failure is impossible. Thus it is necessary to use techniques that estimate the likelihood of failure based on modeling the uncertainty about such items as the demands on and capacities of various elements in the system. This usually involves the use of probability theory, and a design is considered acceptable if it has a sufficiently small probability of failure. This report contains findings of analyses of systems subject to first-passage failure.

  12. Dynamic Response and Dynamic Failure Mode of a Weak Intercalated Rock Slope Using a Shaking Table

    NASA Astrophysics Data System (ADS)

    Fan, Gang; Zhang, Jianjing; Wu, Jinbiao; Yan, Kongming

    2016-08-01

    A large-scale shaking table test was performed to study the dynamic response of slopes parallel to geological bedding (bedding slopes) and slopes that cross-cut geological bedding (counter-bedding slopes). The test results show that the acceleration amplification coefficients increase with increasing elevation and, when the input earthquake amplitude is greater than 0.3 g, both bedding and counter-bedding slopes begin to show nonlinear dynamic response characteristics. With increasing elevation, the displacement of the bedding slope surface increases greatly. Conversely, the displacement of the counter-bedding slope surface increases first and then decreases; the slope develops a bulge at the relative elevation of 0.85. The displacement of the bedding slope surface is greater than that of the counter-bedding slope. The counter-bedding slope is more seismically stable compared with the bedding slope. Based on the Hilbert-Huang transform and marginal spectrum theories, the processes that develop dynamic damage of the bedding and counter-bedding slopes are identified. It is shown that the dynamic failure mode of the bedding slope is mainly represented by vertical tensile cracks at the rear of the slope, bedding slide of the strata along the weak intercalation, and rock collapse from the slope crest. However, the dynamic failure mode of the counter-bedding slope is mainly represented by staggered horizontal and vertical fissures, extrusion of the weak intercalation, and breakage at the slope crest.

  13. Analyzing failure modes of rock mass based on statistical mechanics of rock mass

    NASA Astrophysics Data System (ADS)

    Bao, H.; Wu, F.

    2015-12-01

    Joints influence mechanical properties of rock mass. Based on the strength criterion of statistical mechanics of rock mass, we analyzed the four different failure modes of rock mass with a group of joints by combining with Mohr-Coulomb strength criterion. We also deduced an expression of the critical confining pressure for explaining the transformation from structure control to stress control of rock mass strength. On this basis, rock mass with a group of joints were divided into four classes according to the relations between rock mass and joints parameters. Then, the possible failure modes and their corresponding conditions were discussed. At last, the strength characteristics of diorite with a group of joints were analyzed. The results showed that the diorite belonged to class rock mass and performed significant anisotropy in compressive strength. At the condition of vertical pressure, the rock start failing after joints at the critical confining pressure of 9.12MPa. However, with the confining pressure increasing, the anisotropy of strength became weak, and the strength of diorite would convert from structure control to stress control under some particular loading directions.

  14. Analysis for the Progressive Failure Response of Textile Composite Fuselage Frames

    NASA Technical Reports Server (NTRS)

    Johnson, Eric R.; Boitnott, Richard L. (Technical Monitor)

    2002-01-01

    A part of aviation accident mitigation is a crash worthy airframe structure, and an important measure of merit for a crash worthy structure is the amount of kinetic energy that can be absorbed in the crush of the structure. Prediction of the energy absorbed from finite element analyses requires modeling the progressive failure sequence. Progressive failure modes may include material degradation, fracture and crack growth, and buckling and collapse. The design of crash worthy airframe components will benefit from progressive failure analyses that have been validated by tests. The subject of this research is the development of a progressive failure analysis for textile composite. circumferential fuselage frames subjected to a quasi-static, crash-type load. The test data for these frames are reported, and these data, along with stub column test data, are to be used to develop and to validate methods for the progressive failure response.

  15. Analysis for the Progressive Failure Response of Textile Composite Fuselage Frames

    NASA Technical Reports Server (NTRS)

    Johnson, Eric R.; Boitnott, Richard L. (Technical Monitor)

    2002-01-01

    A part of aviation accident mitigation is a crashworthy airframe structure, and an important measure of merit for a crashworthy structure is the amount of kinetic energy that can be absorbed in the crush of the structure. Prediction of the energy absorbed from finite element analyses requires modeling the progressive failure sequence. Progressive failure modes may include material degradation, fracture and crack growth, and buckling and collapse. The design of crashworthy airframe components will benefit from progressive failure analyses that have been validated by tests. The subject of this research is the development of a progressive failure analysis for a textile composite, circumferential fuselage frame subjected to a quasi-static, crash-type load. The test data for the frame are reported, and these data are used to develop and to validate methods for the progressive failure response.

  16. Physicochemical characterization and failure analysis of military coating systems

    NASA Astrophysics Data System (ADS)

    Keene, Lionel Thomas

    Modern military coating systems, as fielded by all branches of the U.S. military, generally consist of a diverse array of organic and inorganic components that can complicate their physicochemical analysis. These coating systems consist of VOC-solvent/waterborne automotive grade polyurethane matrix containing a variety of inorganic pigments and flattening agents. The research presented here was designed to overcome the practical difficulties regarding the study of such systems through the combined application of several cross-disciplinary techniques, including vibrational spectroscopy, electron microscopy, microtomy, ultra-fast laser ablation and optical interferometry. The goal of this research has been to determine the degree and spatial progression of weathering-induced alteration of military coating systems as a whole, as well as to determine the failure modes involved, and characterizing the impact of these failures on the physical barrier performance of the coatings. Transmission-mode Fourier Transform Infrared (FTIR) spectroscopy has been applied to cross-sections of both baseline and artificially weathered samples to elucidate weathering-induced spatial gradients to the baseline chemistry of the coatings. A large discrepancy in physical durability (as indicated by the spatial progression of these gradients) has been found between older and newer generation coatings. Data will be shown implicating silica fillers (previously considered inert) as the probable cause for this behavioral divergence. A case study is presented wherein the application of the aforementioned FTIR technique fails to predict the durability of the coating system as a whole. The exploitation of the ultra-fast optical phenomenon of femtosecond (10-15S) laser ablation is studied as a potential tool to facilitate spectroscopic depth profiling of composite materials. Finally, the interferometric technique of Phase Shifting was evaluated as a potential high-sensitivity technique applied to the

  17. Analysis of failure and maintenance experiences of motor operated valves in a Finnish nuclear power plant

    NASA Astrophysics Data System (ADS)

    Simola, Kaisa; Laakso, Kari

    1992-01-01

    Eight years of operating experiences of 104 motor operated closing valves in different safety systems in nuclear power units were analyzed in a systematic way. The qualitative methods used were Failure Mode and Effect Analysis (FMEA) and Maintenance Effects and Criticality Analysis (MECA). These reliability engineering methods are commonly used in the design stage of equipment. The successful application of these methods for analysis and utilization of operating experiences was demonstrated.

  18. Failure Analysis of a Pilot Scale Melter

    SciTech Connect

    Imrich, K J

    2001-09-14

    Failure of the pilot-scale test melter resulted from severe overheating of the Inconel 690 jacketed molybdenum electrode. Extreme temperatures were required to melt the glass during this campaign because the feed material contained a very high waste loading.

  19. Structures for common-cause failure analysis

    SciTech Connect

    Vaurio, J.K.

    1981-01-01

    Common-cause failure methodology and terminology have been reviewed and structured to provide a systematical basis for addressing and developing models and methods for quantification. The structure is based on (1) a specific set of definitions, (2) categories based on the way faults are attributable to a common cause, and (3) classes based on the time of entry and the time of elimination of the faults. The failure events are then characterized by their likelihood or frequency and the average residence time. The structure provides a basis for selecting computational models, collecting and evaluating data and assessing the importance of various failure types, and for developing effective defences against common-cause failure. The relationships of this and several other structures are described.

  20. Evaluation of shear bond strength of porcelain bonded to laser welded titanium surface and determination of mode of bond failure.

    PubMed

    Patil, Narendra P; Dandekar, Minal; Nadiger, Ramesh K; Guttal, Satyabodh S

    2010-09-01

    The aim of this study was to evaluate the shear bond strength of porcelain to laser welded titanium surface and to determine the mode of bond failure through scanning electron microscopy (SEM) and energy dispersive spectrophotometry (EDS). Forty five cast rectangular titanium specimens with the dimension of 10 mm x 8 mm x 1 mm were tested. Thirty specimens had a perforation of 2 mm diameter in the centre. These were randomly divided into Group A and B. The perforations in the Group B specimens were repaired by laser welding using Cp Grade II titanium wire. The remaining 15 specimens were taken as control group. All the test specimens were layered with low fusing porcelain and tested for shear bond strength. The debonded specimens were subjected to SEM and EDS. Data were analysed with 1-way analysis of variance and Student's t-test for comparison among the different groups. One-way analysis of variance (ANOVA) showed no statistically significant difference in shear bond strength values at a 5% level of confidence. The mean shear bond strength values for control group, Group A and B was 8.4 +/- 0.5 Mpa, 8.1 +/- 0.4 Mpa and 8.3 +/- 0.3 Mpa respectively. SEM/EDS analysis of the specimens showed mixed and cohesive type of bond failure. Within the limitations of the study laser welding did not have any effect on the shear bond strength of porcelain bonded to titanium. PMID:21077419

  1. An assessment of BWR (boiling water reactor) Mark-II containment challenges, failure modes, and potential improvements in performance

    SciTech Connect

    Kelly, D.L.; Jones, K.R.; Dallman, R.J. ); Wagner, K.C. )

    1990-07-01

    This report assesses challenges to BWR Mark II containment integrity that could potentially arise from severe accidents. Also assessed are some potential improvements that could prevent core damage or containment failure, or could mitigate the consequences of such failure by reducing the release of fission products to the environment. These challenges and improvements are analyzed via a limited quantitative risk/benefit analysis of a generic BWR/4 reactor with Mark II containment. Point estimate frequencies of the dominant core damage sequences are obtained and simple containment event trees are constructed to evaluate the response of the containment to these severe accident sequences. The resulting containment release modes are then binned into source term release categories, which provide inputs to the consequence analysis. The output of the consequences analysis is used to construct an overall base case risk profile. Potential improvements and sensitivities are evaluated by modifying the event tree spilt fractions, thus generating a revised risk profile. Several important sensitivity cases are examined to evaluate the impact of phenomenological uncertainties on the final results. 75 refs., 25 figs., 65 tabs.

  2. Reliability Measurement for Mixed Mode Failures of 33/11 Kilovolt Electric Power Distribution Stations

    PubMed Central

    Alwan, Faris M.; Baharum, Adam; Hassan, Geehan S.

    2013-01-01

    The reliability of the electrical distribution system is a contemporary research field due to diverse applications of electricity in everyday life and diverse industries. However a few research papers exist in literature. This paper proposes a methodology for assessing the reliability of 33/11 Kilovolt high-power stations based on average time between failures. The objective of this paper is to find the optimal fit for the failure data via time between failures. We determine the parameter estimation for all components of the station. We also estimate the reliability value of each component and the reliability value of the system as a whole. The best fitting distribution for the time between failures is a three parameter Dagum distribution with a scale parameter and shape parameters and . Our analysis reveals that the reliability value decreased by 38.2% in each 30 days. We believe that the current paper is the first to address this issue and its analysis. Thus, the results obtained in this research reflect its originality. We also suggest the practicality of using these results for power systems for both the maintenance of power systems models and preventive maintenance models. PMID:23936346

  3. Statistical analysis of marginal count failure data.

    PubMed

    Karim, M R; Yamamoto, W; Suzuki, K

    2001-06-01

    Manufacturers want to assess the quality and reliability of their products. Specifically, they want to know the exact number of failures from the sales transacted during a particular month. Information available today is sometimes incomplete as many companies analyze their failure data simply comparing sales for a total month from a particular department with the total number of claims registered for that given month. This information--called marginal count data--is, thus, incomplete as it does not give the exact number of failures of the specific products that were sold in a particular month. In this paper we discuss nonparametric estimation of the mean numbers of failures for repairable products and the failure probabilities for nonrepairable products. We present a nonhomogeneous Poisson process model for repairable products and a multinomial model and its Poisson approximation for nonrepairable products. A numerical example is given and a simulation is carried out to evaluate the proposed methods of estimating failure probabilities under a number of possible situations. PMID:11458656

  4. Micromechanics-Based Progressive Failure Analysis of Composite Laminates Using Different Constituent Failure Theories

    NASA Technical Reports Server (NTRS)

    Moncada, Albert M.; Chattopadhyay, Aditi; Bednarcyk, Brett A.; Arnold, Steven M.

    2008-01-01

    Predicting failure in a composite can be done with ply level mechanisms and/or micro level mechanisms. This paper uses the Generalized Method of Cells and High-Fidelity Generalized Method of Cells micromechanics theories, coupled with classical lamination theory, as implemented within NASA's Micromechanics Analysis Code with Generalized Method of Cells. The code is able to implement different failure theories on the level of both the fiber and the matrix constituents within a laminate. A comparison is made among maximum stress, maximum strain, Tsai-Hill, and Tsai-Wu failure theories. To verify the failure theories the Worldwide Failure Exercise (WWFE) experiments have been used. The WWFE is a comprehensive study that covers a wide range of polymer matrix composite laminates. The numerical results indicate good correlation with the experimental results for most of the composite layups, but also point to the need for more accurate resin damage progression models.

  5. Failure analysis of explanted sternal wires.

    PubMed

    Shih, Chun-Ming; Su, Yea-Yang; Lin, Shing-Jong; Shih, Chun-Che

    2005-05-01

    To classify and understand the mechanisms of surface damages and fracture mechanisms of sternal wires, explanted stainless steel sternal wires were collected from patients with sternal dehiscence following open-heart surgery. Surface alterations and fractured ends of sternal wires were examined and analyzed. Eighty fractured wires extracted from 25 patients from January 1999 to December 2003, with mean implantation interval of 55+/-149 days (range 5-729 days) after cardiac surgery, were studied by various techniques. The extracted wires were cleaned and the fibrotic tissues were removed. Irregularities and fractured ends were assayed by a scanning electron microscopy. After stereomicroscopy and documentation, the explants were cleaned with 1% sodium hypochlorite to remove the blood and tissues and was followed by cleaned with deionized water and alcohol. The explants were examined by stereomicroscopy, and irregularities on surface and fracture surfaces of sternal wires were assayed by scanning electron microscopy, energy dispersive X-ray analysis (EDAX) and X-ray mapping. The explants with surrounding fibrotic tissue were stained and examined with stereomicroscopy and transmission electronic microscopy. Corrosion pits were found on the surface of explanted sternal wires. EDAX and X-ray mapping examinations revealed diminution of nickel concentration in the severely corroded pits on sternal wires. A feature of transgranular cracking was observed for stress corrosion cracking and striation character for typical corrosion fatigue was also identified. TEM examination of tissue showed the metallic particles in phagolysosomes of macrophages inside the surrounding sternal tissue. The synergic effect of hostile environment and the stress could be the precursors of failures for sternal wires. PMID:15576179

  6. Failure Behavior Characterization of Mo-Modified Ti Surface by Impact Test and Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Ma, Yong; Qin, Jianfeng; Zhang, Xiangyu; Lin, Naiming; Huang, Xiaobo; Tang, Bin

    2015-07-01

    Using the impact test and finite element simulation, the failure behavior of the Mo-modified layer on pure Ti was investigated. In the impact test, four loads of 100, 300, 500, and 700 N and 104 impacts were adopted. The three-dimensional residual impact dents were examined using an optical microscope (Olympus-DSX500i), indicating that the impact resistance of the Ti surface was improved. Two failure modes cohesive and wearing were elucidated by electron backscatter diffraction and energy-dispersive spectrometer performed in a field-emission scanning electron microscope. Through finite element forward analysis performed at a typical impact load of 300 N, stress-strain distributions in the Mo-modified Ti were quantitatively determined. In addition, the failure behavior of the Mo-modified layer was determined and an ideal failure model was proposed for high-load impact, based on the experimental and finite element forward analysis results.

  7. Analysis of the causes of pump failure and differences of failure characteristics.

    PubMed

    Korving, H; Ottenhoff, E C; Korving, H

    2008-01-01

    It is generally accepted that sewage pumping stations are directly responsible for affecting sewer system performance in terms of combined sewer overflows and flooding. However, the specific causes of pump failure are unknown. This paper presents the analysis of pump failure data provided by four sewer management authorities in The Netherlands. Pump failures have been studied accounting for the nature of failures, operation and maintenance procedures of the management authority, ageing of the pumps and changes in the environment of pumps. Pumps have been clustered on the basis of specific characteristics of their 'environment', including pump age, operating time, pump capacity and degree of pollution of the sewage. The analysis shows that the well known 'bathtub' type failure rate curve can describe failures of sewage pumps. The impact of the degree of pollution of the sewage, however, is less clear. Operating time and total pumping capacity show no correlation with failure rate. Consequently, further research using data mining techniques is needed to separate the impact of the different aspects of the environment of a pump. PMID:18469401

  8. Failure analysis of stainless steel femur fixation plate.

    PubMed

    Hussain, P B; Mohammad, M

    2004-05-01

    Failure analysis was performed to investigate the failure of the femur fixation plate which was previously fixed on the femur of a girl. Radiography, metallography, fractography and mechanical testing were conducted in this study. The results show that the failure was due to the formation of notches on the femur plate. These notches act as stress raisers from where the cracks start to propagate. Finally fracture occurred on the femur plate and subsequently, the plate failed. PMID:15468877

  9. User-Defined Material Model for Progressive Failure Analysis

    NASA Technical Reports Server (NTRS)

    Knight, Norman F. Jr.; Reeder, James R. (Technical Monitor)

    2006-01-01

    An overview of different types of composite material system architectures and a brief review of progressive failure material modeling methods used for structural analysis including failure initiation and material degradation are presented. Different failure initiation criteria and material degradation models are described that define progressive failure formulations. These progressive failure formulations are implemented in a user-defined material model (or UMAT) for use with the ABAQUS/Standard1 nonlinear finite element analysis tool. The failure initiation criteria include the maximum stress criteria, maximum strain criteria, the Tsai-Wu failure polynomial, and the Hashin criteria. The material degradation model is based on the ply-discounting approach where the local material constitutive coefficients are degraded. Applications and extensions of the progressive failure analysis material model address two-dimensional plate and shell finite elements and three-dimensional solid finite elements. Implementation details and use of the UMAT subroutine are described in the present paper. Parametric studies for composite structures are discussed to illustrate the features of the progressive failure modeling methods that have been implemented.

  10. [Failure mechanisms in the transfusion process. Importance of anticipatory operational safety analysis].

    PubMed

    Hergon, E; Crespeau, H; Rouger, P

    1994-01-01

    The methods used for the safety previsional analysis of operations represent an interesting set of tools to follow the so-called transfusion process, defined as all the steps from donors sensitization to recipients follow-up. FMECA (Failure Mode Effects and Criticality Analysis) can be used as a prevention tool, independently of any dysfunction in the process. Of course, it can also be used following a failure, in order to analyse its causes and to apply specific corrections. Operation safety, quality insurance, epidemiologic surveillance and safety monitoring act in synergy. These three aspects of transfusion safety constitute a dynamic system. PMID:7812465

  11. Failure Mode Classification for Life Prediction Modeling of Solid-State Lighting

    SciTech Connect

    Sakalaukus, Peter Joseph

    2015-08-01

    Since the passing of the Energy Independence and Security Act of 2007, the U.S. government has mandated greater energy independence which has acted as a catalyst for accelerating and facilitating research efforts toward the development and deployment of market-driven solutions for energy-saving homes, buildings and manufacturing, as well as sustainable transportation and renewable electricity generation. As part of this effort, an emphasis toward advancing solid-state lighting technology through research, development, demonstration, and commercial applications is assisting in the phase out of the common incandescent light bulb, as well as developing a more economical lighting source that is less toxic than compact fluorescent lighting. This has led lighting manufacturers to pursue SSL technologies for a wide range of consumer lighting applications. An SSL luminaire’s lifetime can be characterized in terms of lumen maintenance life. Lumen maintenance or lumen depreciation is the percentage decrease in the relative luminous flux from that of the original, pristine luminous flux value. Lumen maintenance life is the estimated operating time, in hours, when the desired failure threshold is projected to be reached at normal operating conditions. One accepted failure threshold of SSL luminaires is lumen maintenance of 70% -- a 30% reduction in the light output of the luminaire. Currently, the only approved lighting standard that puts forth a recommendation for long-term luminous flux maintenance projections towards a specified failure threshold of an SSL luminaire is the IES TM-28-14 (TM28) standard. iii TM28 was derived as a means to compare luminaires that have been tested at different facilities, research labs or companies. TM28 recommends the use of the Arrhenius equation to determine SSL device specific reaction rates from thermally driven failure mechanisms used to characterize a single failure mode – the relative change in the luminous flux output or

  12. Circuit breaker operation and potential failure modes during an earthquake: a preliminary investigation

    SciTech Connect

    Lambert, H.E.

    1984-04-09

    This study addresses the effect of a strong-motion earthquake on circuit breaker operation. It focuses on the loss of offsite power (LOSP) transient caused by a strong-motion earthquake at the Zion Nuclear Power Plant. This report also describes the operator action necessary to prevent core melt if the above circuit breaker failure modes occur simultaneously on three 4.16 KV buses. Numerous circuit breakers important to plant safety, such as circuit breakers to diesel generators and engineered safety systems, (ESS), must open and/or close during this transient while strong motion is occurring. Nearly 500 electrical drawings were examined to address the effects of earthquakes on circuit breaker operation. Due to the complexity of the problem, this study is not intended to be definitive but serves as a focusing tool for further work. 5 references, 9 figures, 3 tables.

  13. Comparison of Failure Modes in 2-D and 3-D Woven Carbon Phenolic Systems

    NASA Technical Reports Server (NTRS)

    Rossman, Grant A.; Stackpoole, Mairead; Feldman, Jay; Venkatapathy, Ethiraj; Braun, Robert D.

    2013-01-01

    NASA Ames Research Center is developing Woven Thermal Protection System (WTPS) materials as a new class of heatshields for entry vehicles (Stackpoole). Currently, there are few options for ablative entry heatshield materials, none of which is ideally suited to the planetary probe missions currently of interest to NASA. While carbon phenolic was successfully used for the missions Pioneer Venus and Galileo (to Jupiter), the heritage constituents are no longer available. An alternate carbon phenolic would need to be qualified for probe missions, which is most efficient at heat fluxes greater than those currently of interest. Additional TPS materials such as Avcoat and PICA are not sufficiently robust for the heat fluxes required. As a result, there is a large TPS gap between the materials efficient at very high conditions (carbon phenolic) and those that are effective at low-moderate conditions (all others). Development of 3D Woven TPS is intended to fill this gap, targeting mid-density weaves that could with withstand mid-range heat fluxes between 1100 W/sq cm and 8000 W/sq cm (Venkatapathy (2012). Preliminary experimental studies have been performed to show the feasibility of WTPS as a future mid-range TPS material. One study performed in the mARC Jet Facility at NASA Ames Research Center characterized the performance of a 3D Woven TPS sample and compared it to 2D carbon phenolic samples at ply angles of 0deg, 23.5deg, and 90deg. Each sample contained similar compositions of phenolic and carbon fiber volume fractions for experimental consistency. The goal of this study was to compare the performance of the TPS materials by evaluating resulting recession and failure modes. After exposing both samples to similar heat flux and pressure conditions, the 2D carbon phenolic laminate was shown to experience significant delamination between layers and further pocketing underneath separated layers. The 3D Woven TPS sample did not experience the delamination or pocketing

  14. SDO Delta H Mode Design and Analysis

    NASA Technical Reports Server (NTRS)

    Mason, Paul A.; Starin, Scott R.

    2007-01-01

    While on orbit, disturbance torques on a three axis stabilized spacecraft tend to increase the system momentum, which is stored in the reaction wheels. Upon reaching the predefined momentum capacity (or maximum wheel speed) of the reaction wheel, an external torque must be used to unload the momentum. The purpose of the Delta H mode is to manage the system momentum. This is accomplished by driving the reaction wheels to a target momentum state while the attitude thrusters, which provide an external torque, are used to maintain the attitude. The Delta H mode is designed to meet the mission requirements and implement the momentum management plan. Changes in the requirements or the momentum management plan can lead to design changes in the mode. The momentum management plan defines the expected momentum buildup trend, the desired momentum state and how often the system is driven to the desired momentum state (unloaded). The desired momentum state is chosen based on wheel capacity, wheel configuration, thruster layout and thruster sizing. For the Solar Dynamics Observatory mission, the predefined wheel momentum capacity is a function of the jitter requirements, power, and maximum momentum capacity. Changes in jitter requirements or power limits can lead to changes in the desired momentum state. These changes propagate into the changes in the momentum management plan and therefore the Delta H mode design. This paper presents the analysis and design performed for the Solar Dynamics Observatory Delta H mode. In particular, the mode logic and processing needed to meet requirements is described along with the momentum distribution formulation. The Delta H mode design is validated using the Solar Dynamics Observatory High Fidelity simulator. Finally, a summary of the design is provided along with concluding remarks.

  15. Predictions and Experimental Microstructural Characterization of High Strain Rate Failure Modes in Layered Aluminum Composites

    NASA Astrophysics Data System (ADS)

    Khanikar, Prasenjit

    Different aluminum alloys can be combined, as composites, for tailored dynamic applications. Most investigations pertaining to metallic alloy layered composites, however, have been based on quasi-static approaches. The dynamic failure of layered metallic composites, therefore, needs to be characterized in terms of strength, toughness, and fracture response. A dislocation-density based crystalline plasticity formulation, finite-element techniques, rational crystallographic orientation relations and a new fracture methodology were used to predict the failure modes associated with the high strain rate behavior of aluminum layered composites. Two alloy layers, a high strength alloy, aluminum 2195, and an aluminum alloy 2139, with high toughness, were modeled with representative microstructures that included precipitates, dispersed particles, and different grain boundary (GB) distributions. The new fracture methodology, based on an overlap method and phantom nodes, is used with a fracture criteria specialized for fracture on different cleavage planes. One of the objectives of this investigation, therefore, was to determine the optimal arrangements of the 2139 and 2195 aluminum alloys for a metallic layered composite that would combine strength, toughness and fracture resistance for high strain-rate applications. Different layer arrangements were investigated for high strain-rate applications, and the optimal arrangement was with the high toughness 2139 layer on the bottom, which provided extensive shear strain localization, and the high strength 2195 layer on the top for high strength resistance. The layer thickness of the bottom high toughness layer also affected the bending behavior of the roll-boned interface and the potential delamination of the layers. Shear strain localization, dynamic cracking and delamination were the mutually competing failure mechanisms for the layered metallic composite, and control of these failure modes can be optimized for high strain

  16. Failure Analysis of Electrical Pin Connectors

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Baughman, James M.; Smith, Stephen W.; Herath, Jeffrey A.

    2008-01-01

    A study was initiated to determine the root cause of failure for circuit board electrical connection pins that failed during vibRatory testing. The circuit board is part of an unmanned space probe, and the vibratory testing was performed to ensure component survival of launch loading conditions. The results of this study show that the pins failed as a result of fatigue loading.

  17. Destructive and Non-Destructive Analysis Techniques for Failure Detection of QFN Packages

    NASA Astrophysics Data System (ADS)

    Adhila, M. N.; Wedianti, S.; Suhaimi, W. S. W. M.; Aishah, I.

    2010-03-01

    One of the latest developments in packaging technology is the QFN (Quad Flat Non-Lead) packages, which is both a chip scale package and plastic encapsulated package with lead pad at the bottom. In this paper, different type of commercial QFN single die packages were characterized by using destructive and non-destructive techniques. Non-destructive techniques such as Scanning Acoustic Microscope (SAM) and X-Ray analysis were used to observe package cracking, delamination and other failure mode. Application of SAM include detection of delaminations between lead frame, die face, paddle, heat sink, cracks and plastic encapsulant. In comparison to other techniques, SAM is sensitive to detect beneath the surface of devices which would be inaccessible otherwise by both conventional optical and electron microscopy inspection methods. Destructive technique such as Field Emission Electron Microscopy (FESEM) was implemented to address the failures of the QFN single die packages such as die cracking, lifted ball bonds and other failure mode.

  18. X-framework: Space system failure analysis framework

    NASA Astrophysics Data System (ADS)

    Newman, John Steven

    Space program and space systems failures result in financial losses in the multi-hundred million dollar range every year. In addition to financial loss, space system failures may also represent the loss of opportunity, loss of critical scientific, commercial and/or national defense capabilities, as well as loss of public confidence. The need exists to improve learning and expand the scope of lessons documented and offered to the space industry project team. One of the barriers to incorporating lessons learned include the way in which space system failures are documented. Multiple classes of space system failure information are identified, ranging from "sound bite" summaries in space insurance compendia, to articles in journals, lengthy data-oriented (what happened) reports, and in some rare cases, reports that treat not only the what, but also the why. In addition there are periodically published "corporate crisis" reports, typically issued after multiple or highly visible failures that explore management roles in the failure, often within a politically oriented context. Given the general lack of consistency, it is clear that a good multi-level space system/program failure framework with analytical and predictive capability is needed. This research effort set out to develop such a model. The X-Framework (x-fw) is proposed as an innovative forensic failure analysis approach, providing a multi-level understanding of the space system failure event beginning with the proximate cause, extending to the directly related work or operational processes and upward through successive management layers. The x-fw focus is on capability and control at the process level and examines: (1) management accountability and control, (2) resource and requirement allocation, and (3) planning, analysis, and risk management at each level of management. The x-fw model provides an innovative failure analysis approach for acquiring a multi-level perspective, direct and indirect causation of

  19. Failure analysis of ceramic-to-metal seals

    SciTech Connect

    Gates, W.G.

    1980-03-01

    Ceramic-to-metal seal failures that occur at the next assembly level present a critical problem because of the time and expense involved in the assembly of electro-mechanical switches. A typical analysis of a failed assembly and a recommended rework process is presented. In addition, steps are proposed to minimize the occurrence of future ceramic-to-metal seal failures.

  20. A Modeling Technique and Representation of Failure in the Analysis of Triaxial Braided Carbon Fiber Composites

    NASA Technical Reports Server (NTRS)

    Littell, Justin D.; Binienda, Wieslaw K.; Goldberg, Robert K.; Roberts, Gary D.

    2008-01-01

    Quasi-static tests have been performed on triaxially braided carbon fiber composite materials with large unit cell sizes. The effects of different fibers and matrix materials on the failure mode were investigated. Simulations of the tests have been performed using the transient dynamic finite element code, LS-DYNA. However, the wide range of failure modes observed for the triaxial braided carbon fiber composites during tests could not be simulated using composite material models currently available within LS-DYNA. A macroscopic approach has been developed that provides better simulation of the material response in these materials. This approach uses full-field optical measurement techniques to measure local failures during quasi-static testing. Information from these experiments is then used along with the current material models available in LS-DYNA to simulate the influence of the braided architecture on the failure process. This method uses two-dimensional shell elements with integration points through the thickness of the elements to represent the different layers of braid along with a new analytical method for the import of material stiffness and failure data directly. The present method is being used to examine the effect of material properties on the failure process. The experimental approaches used to obtain the required data will be described, and preliminary results of the numerical analysis will be presented.

  1. Analysis of nonlinear structures via mode synthesis

    NASA Technical Reports Server (NTRS)

    Gieseke, R. K.

    1975-01-01

    An effective procedure for NASTRAN was developed that permits any number of substructures of any size to be synthesized for the purpose of developing normal modes of vibration of the complete structural system. The technique is extended to permit modal transient analysis of the subdivided system. This latter procedure permits the use of NASTRAN's ability to include nonlinear forces in the problem. The five-phase process is accomplished using standard NASTRAN rigid formats with problem-independent alter packages and DMAP sequences.

  2. Rub failure signature analysis for large rotating machinery

    NASA Astrophysics Data System (ADS)

    Zhengjia, He; Yudi, Sheng; Liangsheng, Qu

    1990-09-01

    In many cases rub failure in large rotating machinery may produce noise in certain bandwidths known as coloured noise. It is difficult to diagnose rub failure between rotating and stationary parts using only ordinary FFT spectra or autoregressive spectra. In this paper, a new technique combining principal components analysis and autoregressive spectra (PCAT) is introduced. This technique can reasonably estimate the spectra and determine the chief characteristic parameter of the coloured noise. A successful example of rub failure analysis given in this paper shows that PCAT is an efficient method for use with large rotating machinery.

  3. Performance and sensitivity analysis of the generalized likelihood ratio method for failure detection. M.S. Thesis

    NASA Technical Reports Server (NTRS)

    Bueno, R. A.

    1977-01-01

    Results of the generalized likelihood ratio (GLR) technique for the detection of failures in aircraft application are presented, and its relationship to the properties of the Kalman-Bucy filter is examined. Under the assumption that the system is perfectly modeled, the detectability and distinguishability of four failure types are investigated by means of analysis and simulations. Detection of failures is found satisfactory, but problems in identifying correctly the mode of a failure may arise. These issues are closely examined as well as the sensitivity of GLR to modeling errors. The advantages and disadvantages of this technique are discussed, and various modifications are suggested to reduce its limitations in performance and computational complexity.

  4. Central Calorimeter Support Cradle Jack Failure Analysis

    SciTech Connect

    Rudland, D.L.; /Fermilab

    1987-04-10

    The Central Calorimeter and its support cradle are to be supported by either hydraulic or mechanical jacks. If hydraulics are used, each support will use two hydraulically coupled jacks with two out of the four supports hydraulically coupled giving the effect of a three point support system. If mechanical jacks are used, all four points are used for support. Figure 2 shows two examples of jack placement on a 3.5 inch support plate. These two support scenarios lead to five jack failure cases to be studied. This report deals with the way in which a 0.25 inch drop (failed jack) at one support affects the stresses in the cradle. The stresses from each failure case were analyzed in two ways. First, stress factors, defined as quotients of stress intensities of the failed case with respect to the static case, were generated and then, hand calculations similar to those in Engineering Note 3740.215-EN-14 were done using the reaction forces from the failed case.

  5. Failure analysis of composite laminates including biaxial compression

    NASA Technical Reports Server (NTRS)

    Tennyson, R. C.; Elliott, W. G.

    1983-01-01

    This report describes a continued effort on the development and application of the tensor polynomial failure criterion for composite laminate analysis. In particular, emphasis is given to the design, construction and testing of a cross-beam laminate configuration to obtain "pure' biaxial compression failure. The purpose of this test case was to provide to permit "closure' of the cubic form of the failure surface in the 1-2 compression-compression quadrant. This resulted in a revised set of interaction strength parameters and the construction of a failure surface which can be used with confidence for strength predictions, assuming a plane stress state exists. Furthermore, the problem of complex conjugate roots which can occur in some failure regions is addressed and an "engineering' interpretation is provided. Results are presented illustrating this behavior and the methodology for overcoming this problem is discussed.

  6. Metallurgy, thermal stability, and failure mode of the commercial Bi-Te-based thermoelectric modules.

    SciTech Connect

    Yang, Nancy Y. C.; Morales, Alfredo Martin

    2009-02-01

    Bi-Te-based thermoelectric (TE) alloys are excellent candidates for power generation modules. We are interested in reliable TE modules for long-term use at or below 200 C. It is known that the metallurgical characteristics of TE materials and of interconnect components affect the performance of TE modules. Thus, we have conducted an extensive scientific investigation of several commercial TE modules to determine whether they meet our technical requirements. Our main focus is on the metallurgy and thermal stability of (Bi,Sb){sup 2}(Te,Se){sup 3} TE compounds and of other materials used in TE modules in the temperature range between 25 C and 200 C. Our study confirms the material suite used in the construction of TE modules. The module consists of three major components: AlN cover plates; electrical interconnects; and the TE legs, P-doped (Bi{sub 8}Sb{sub 32})(Te{sub 60}) and N-doped (Bi{sub 37}Sb{sub 3})(Te{sub 56}Se{sub 4}). The interconnect assembly contains Sn (Sb {approx} 1wt%) solder, sandwiched between Cu conductor with Ni diffusion barriers on the outside. Potential failure modes of the TE modules in this temperature range were discovered and analyzed. The results show that the metallurgical characteristics of the alloys used in the P and N legs are stable up to 200 C. However, whole TE modules are thermally unstable at temperatures above 160 C, lower than the nominal melting point of the solder suggested by the manufacture. Two failure modes were observed when they were heated above 160 C: solder melting and flowing out of the interconnect assembly; and solder reacting with the TE leg, causing dimensional swelling of the TE legs. The reaction of the solder with the TE leg occurs as the lack of a nickel diffusion barrier on the side of the TE leg where the displaced solder and/or the preexisting solder beads is directly contact the TE material. This study concludes that the present TE modules are not suitable for long-term use at temperatures above 160 C due

  7. Failure of all-ceramic fixed partial dentures in vitro and in vivo: analysis and modeling.

    PubMed

    Kelly, J R; Tesk, J A; Sorensen, J A

    1995-06-01

    Hertzian cone cracks visible at the loading site of 20 all-ceramic fixed partial dentures (FPDs), tested in vitro, led to the hypotheses that failure was due to the propagation of localized contact damage crack systems (Hertzian stress state) and that such damage was an unlikely clinical failure mode. Fractographic analysis of the 20 laboratory-failed and nine clinically-failed all-ceramic FPDs allowed for definitive testing of these hypotheses and a comparison between in vitro and in vivo failure behavior. In all cases, failure occurred in the FPD connectors (none from contact damage), with approximately 70 to 78% originating from the interface between the core and veneer ceramics. The coincidence between failure origins provides strong evidence that the in vitro test modeled aspects of structural behavior having clinical importance. The fractographic observations, coupled with the in vitro failure load data, furnished very specific boundary conditions which were applied to constrain mathematical models of FPD connector failure. Finite element analysis (FEA) of the laboratory FPDs found that maximum principal tensile stresses would occur at locations consistent with the fractographic observations only if: (1) there were appropriate elastic moduli differences between the ceramics; and (2) a small amount of abutment rotation was allowed. Weibull failure probability (Pf) calculations, incorporating FEA stress profiles, very closely replicated the laboratory failure distribution only when: (1) the veneer ceramic was much weaker than the core ceramic; and (2) the Weibull modulus of the core-veneer interface was much lower than that for the free veneer surface (i.e., the interface is of lower quality with regard to defects).(ABSTRACT TRUNCATED AT 250 WORDS) PMID:7629333

  8. Quality by design I: Application of failure mode effect analysis (FMEA) and Plackett-Burman design of experiments in the identification of "main factors" in the formulation and process design space for roller-compacted ciprofloxacin hydrochloride immediate-release tablets.

    PubMed

    Fahmy, Raafat; Kona, Ravikanth; Dandu, Ramesh; Xie, Walter; Claycamp, Gregg; Hoag, Stephen W

    2012-12-01

    As outlined in the ICH Q8(R2) guidance, identifying the critical quality attributes (CQA) is a crucial part of dosage form development; however, the number of possible formulation and processing factors that could influence the manufacturing of a pharmaceutical dosage form is enormous obviating formal study of all possible parameters and their interactions. Thus, the objective of this study is to examine how quality risk management can be used to prioritize the number of experiments needed to identify the CQA, while still maintaining an acceptable product risk profile. To conduct the study, immediate-release ciprofloxacin tablets manufactured via roller compaction were used as a prototype system. Granules were manufactured using an Alexanderwerk WP120 roller compactor and tablets were compressed on a Stokes B2 tablet press. In the early stages of development, prior knowledge was systematically incorporated into the risk assessment using failure mode and effect analysis (FMEA). The factors identified using FMEA were then followed by a quantitative assessed using a Plackett-Burman screening design. Results show that by using prior experience, literature data, and preformulation data the number of experiments could be reduced to an acceptable level, and the use of FMEA and screening designs such as the Plackett Burman can rationally guide the process of reducing the number experiments to a manageable level. PMID:22993122

  9. Independent Review of the Failure Modes of F-1 Engine and Propellants System

    NASA Technical Reports Server (NTRS)

    Ray, Paul

    2003-01-01

    The F-1 is the powerful engine, that hurdled the Saturn V launch vehicle from the Earth to the moon on July 16,1969. The force that lifted the rocket overcoming the gravitational force during the first stage of the flight was provided by a cluster of five F-1 rocket engines, each of them developing over 1.5 million pounds of thrust (MSFC-MAN-507). The F-1 Rocket engine used RP-1 (Rocket Propellant-1, commercially known as Kerosene), as fuel with lox (liquid Oxygen) as oxidizer. NASA terminated Saturn V activity and has focused on Space Shuttle since 1972. The interest in rocket system has been revived to meet the National Launch System (NLS) program and a directive from the President to return to the Moon and exploration of the space including Mars. The new program Space Launch Initiative (SLI) is directed to drastically reduce the cost of flight for payloads, and adopt a reusable launch vehicle (RLV). To achieve this goal it is essential to have the ability of lifting huge payloads into low earth orbit. Probably requiring powerful boosters as strap-ons to a core vehicle, as was done for the Saturn launch vehicle. The logic in favor of adopting Saturn system, a proven technology, to meet the SLI challenge is very strong. The F-1 engine was the largest and most powerful liquid rocket engine ever built, and had exceptional performance. This study reviews the failure modes of the F-1 engine and propellant system.

  10. Resistance Spot Weld Failure Mode and Weld Performance for Aluminium Alloys

    SciTech Connect

    Sun, Xin

    2010-01-30

    In this chapter, we present the strength and failure modes of reactive NanoFoil® bonded joints for similar and dissimilar lightweight materials. NanoFoil® is a multi-layer foil fabricated through the growth of thousands of nanoscale layers of aluminum and nickel by vapor deposition. Initiated by an energy impulse, the like-like bonds of the atoms of each layer in the foil are exchanged for more stable unlike bonds between atoms from neighboring layers. As the atoms of each layer mix, heat is generated, creating a self-sustaining reaction traveling along the length of the foil. The instantaneous release of heat energy by this reaction is controlled by the nanolayer thickness and lay-up, such that accurate control of a highly localized heat source can be realized, allowing bonding without compromising the properties/integrities of the base materials. First, solder and braze joints for similar and dissimilar material combinations of steel, aluminum and magnesium are fabricated. Static bond strength tests under tensile shear loading condition are then performed to quantify the bond strength for different material combinations. The through-thickness microstructure changes and modifications by the bonding process are quantified using SEM. Depending on the base material combinations, it is shown that the nanofoil bond strength is comparable to those of the conventional structural adhesive bonds.

  11. Development of partial failure analysis method in probability risk assessments

    SciTech Connect

    Ni, T.; Modarres, M.

    1996-12-01

    This paper presents a new approach to evaluate the partial failure effect on current Probability Risk Assessments (PRAs). An integrated methodology of the thermal-hydraulic analysis and fuzzy logic simulation using the Dynamic Master Logic Diagram (DMLD) was developed. The thermal-hydraulic analysis used in this approach is to identify partial operation effect of any PRA system function in a plant model. The DMLD is used to simulate the system performance of the partial failure effect and inspect all minimal cut sets of system functions. This methodology can be applied in the context of a full scope PRA to reduce core damage frequency. An example of this application of the approach is presented. The partial failure data used in the example is from a survey study of partial failure effects from the Nuclear Plant Reliability Data System (NPRDS).

  12. Failure analysis of a Stirling engine heat pipe

    NASA Technical Reports Server (NTRS)

    Moore, Thomas J.; Cairelli, James E.; Khalili, Kaveh

    1989-01-01

    Failure analysis was conducted on a heat pipe from a Stirling Engine test rig which was designed to operate at 1073 K. Premature failure had occurred due to localized overheating at the leading edge of the evaporator fin. It was found that a crack had allowed air to enter the fin and react with the sodium coolant. The origin of the crack was found to be located at the inner surface of the Inconel 600 fin where severe intergranular corrosion had taken place.

  13. Computational Methods for Failure Analysis and Life Prediction

    NASA Technical Reports Server (NTRS)

    Noor, Ahmed K. (Compiler); Harris, Charles E. (Compiler); Housner, Jerrold M. (Compiler); Hopkins, Dale A. (Compiler)

    1993-01-01

    This conference publication contains the presentations and discussions from the joint UVA/NASA Workshop on Computational Methods for Failure Analysis and Life Prediction held at NASA Langley Research Center 14-15 Oct. 1992. The presentations focused on damage failure and life predictions of polymer-matrix composite structures. They covered some of the research activities at NASA Langley, NASA Lewis, Southwest Research Institute, industry, and universities. Both airframes and propulsion systems were considered.

  14. Analysis of the progressive failure of brittle matrix composites

    NASA Technical Reports Server (NTRS)

    Thomas, David J.

    1995-01-01

    This report investigates two of the most common modes of localized failures, namely, periodic fiber-bridged matrix cracks and transverse matrix cracks. A modification of Daniels' bundle theory is combined with Weibull's weakest link theory to model the statistical distribution of the periodic matrix cracking strength for an individual layer. Results of the model predictions are compared with experimental data from the open literature. Extensions to the model are made to account for possible imperfections within the layer (i.e., nonuniform fiber lengths, irregular crack spacing, and degraded in-situ fiber properties), and the results of these studies are presented. A generalized shear-lag analysis is derived which is capable of modeling the development of transverse matrix cracks in material systems having a general multilayer configuration and under states of full in-plane load. A method for computing the effective elastic properties for the damaged layer at the global level is detailed based upon the solution for the effects of the damage at the local level. This methodology is general in nature and is therefore also applicable to (0(sub m)/90(sub n))(sub s) systems. The characteristic stress-strain response for more general cases is shown to be qualitatively correct (experimental data is not available for a quantitative evaluation), and the damage evolution is recorded in terms of the matrix crack density as a function of the applied strain. Probabilistic effects are introduced to account for the statistical nature of the material strengths, thus allowing cumulative distribution curves for the probability of failure to be generated for each of the example laminates. Additionally, Oh and Finney's classic work on fracture location in brittle materials is extended and combined with the shear-lag analysis. The result is an analytical form for predicting the probability density function for the location of the next transverse crack occurrence within a crack bounded

  15. The Worker Exposure Failure Modes and Effects Analysis

    SciTech Connect

    Lee C. Cadwallader

    2004-09-01

    This paper documents the activities of the US-Japan exchange in the area of personnel safety at magnetic and laser fusion experiments. A near-miss event with a visiting scientist to the US in 1992 was the impetus for forming the Joint Working Group on Fusion Safety. This exchange has been under way for over ten years and has provided many safety insights for both US and Japanese facility personnel at national institutes and at universities. The background and activities of the Joint Working Group are described, including the facilities that have been visited for safety walkthroughs, the participants from both countries, and the main safety issues examined during visits. Based on these visits, some operational safety ideas to enhance experiment safety are given. The near-term future plans of the Safety Monitor Joint Working Group are also discussed.

  16. Using Failure Information Analysis to Detect Enterprise Zombies

    NASA Astrophysics Data System (ADS)

    Zhu, Zhaosheng; Yegneswaran, Vinod; Chen, Yan

    We propose failure information analysis as a novel strategy for uncovering malware activity and other anomalies in enterprise network traffic. A focus of our study is detecting self-propagating malware such as worms and botnets. We begin by conducting an empirical study of transport- and application-layer failure activity using a collection of long-lived malware traces. We dissect the failure activity observed in this traffic in several dimensions, finding that their failure patterns differ significantly from those of real-world applications. Based on these observations, we describe the design of a prototype system called Netfuse to automatically detect and isolate malware-like failure patterns. The system uses an SVM-based classification engine to identify suspicious systems and clustering to aggregate failure activity of related enterprise hosts. Our evaluation using several malware traces demonstrates that the Netfuse system provides an effective means to discover suspicious application failures and infected enterprise hosts. We believe it would be a useful complement to existing defenses.

  17. Transient analysis mode participation for modal survey target mode selection using MSC/NASTRAN DMAP

    NASA Technical Reports Server (NTRS)

    Barnett, Alan R.; Ibrahim, Omar M.; Sullivan, Timothy L.; Goodnight, Thomas W.

    1994-01-01

    Many methods have been developed to aid analysts in identifying component modes which contribute significantly to component responses. These modes, typically targeted for dynamic model correlation via a modal survey, are known as target modes. Most methods used to identify target modes are based on component global dynamic behavior. It is sometimes unclear if these methods identify all modes contributing to responses important to the analyst. These responses are usually those in areas of hardware design concerns. One method used to check the completeness of target mode sets and identify modes contributing significantly to important component responses is mode participation. With this method, the participation of component modes in dynamic responses is quantified. Those modes which have high participation are likely modal survey target modes. Mode participation is most beneficial when it is used with responses from analyses simulating actual flight events. For spacecraft, these responses are generated via a structural dynamic coupled loads analysis. Using MSC/NASTRAN DMAP, a method has been developed for calculating mode participation based on transient coupled loads analysis results. The algorithm has been implemented to be compatible with an existing coupled loads methodology and has been used successfully to develop a set of modal survey target modes.

  18. Failure analysis and modeling of a VAXcluster system

    NASA Technical Reports Server (NTRS)

    Tang, Dong; Iyer, Ravishankar K.; Subramani, Sujatha S.

    1990-01-01

    This paper discusses the results of a measurement-based analysis of real error data collected from a DEC VAXcluster multicomputer system. In addition to evaluating basic system dependability characteristics such as error and failure distributions and hazard rates for both individual machines and for the VAXcluster, reward models were developed to analyze the impact of failures on the system as a whole. The results show that more than 46 percent of all failures were due to errors in shared resources. This is despite the fact that these errors have a recovery probability greater than 0.99. The hazard rate calculations show that not only errors, but also failures occur in bursts. Approximately 40 percent of all failures occur in bursts and involved multiple machines. This result indicates that correlated failures are significant. Analysis of rewards shows that software errors have the lowest reward (0.05 vs 0.74 for disk errors). The expected reward rate (reliability measure) of the VAXcluster drops to 0.5 in 18 hours for the 7-out-of-7 model and in 80 days for the 3-out-of-7 model.

  19. Modeling Finite-Time Failure Probabilities in Risk Analysis Applications.

    PubMed

    Dimitrova, Dimitrina S; Kaishev, Vladimir K; Zhao, Shouqi

    2015-10-01

    In this article, we introduce a framework for analyzing the risk of systems failure based on estimating the failure probability. The latter is defined as the probability that a certain risk process, characterizing the operations of a system, reaches a possibly time-dependent critical risk level within a finite-time interval. Under general assumptions, we define two dually connected models for the risk process and derive explicit expressions for the failure probability and also the joint probability of the time of the occurrence of failure and the excess of the risk process over the risk level. We illustrate how these probabilistic models and results can be successfully applied in several important areas of risk analysis, among which are systems reliability, inventory management, flood control via dam management, infectious disease spread, and financial insolvency. Numerical illustrations are also presented. PMID:26010201

  20. The quantitative failure of human reliability analysis

    SciTech Connect

    Bennett, C.T.

    1995-07-01

    This philosophical treatise argues the merits of Human Reliability Analysis (HRA) in the context of the nuclear power industry. Actually, the author attacks historic and current HRA as having failed in informing policy makers who make decisions based on risk that humans contribute to systems performance. He argues for an HRA based on Bayesian (fact-based) inferential statistics, which advocates a systems analysis process that employs cogent heuristics when using opinion, and tempers itself with a rational debate over the weight given subjective and empirical probabilities.

  1. A Failure Mode in Dense Infrared Detector Arrays Resulting in Increased Dark Current

    NASA Astrophysics Data System (ADS)

    Pinkie, Benjamin; Bellotti, Enrico

    2016-04-01

    In this paper, we investigate a failure mode that arises in dense infrared focal plane detector arrays as a consequence of the interactions of neighboring pixels through the minority carrier profiles in the common absorber layer. We consider the situation in which one pixel in a hexagonal array becomes de-biased relative to its neighbors and show that the dark current in the six neighboring pixels increases exponentially as a function of the difference between the nominal and anomalous biases. Moreover, we show that the current increase in the six nearest-neighbor pixels is in total larger than that by which the current in the affected pixel decreases, causing a net increase in the dark current. The physical origins of this effect are explained as being due to increased lateral diffusion currents that arise as a consequence of breaking the symmetry of the minority carrier profiles. We then perform a parametric study to quantify the magnitude of this effect for a number of detector geometric parameters, operating temperatures, and spectral bands. Particularly, numerical simulations are carried out for short-, mid-, and long-wavelength HgCdTe infrared detectors operating between 77 K and 210 K. We show that this effect is most prevalent in architectures for which the lateral diffusion current is the largest component of the total dark current—high operating temperature devices with narrow epitaxial absorber thicknesses and pitches small compared to the diffusion length of minority carriers. These results could prove significant particularly for short- and mid-wave infrared detectors, which are typically designed to fit these conditions.

  2. A Failure Mode in Dense Infrared Detector Arrays Resulting in Increased Dark Current

    NASA Astrophysics Data System (ADS)

    Pinkie, Benjamin; Bellotti, Enrico

    2016-09-01

    In this paper, we investigate a failure mode that arises in dense infrared focal plane detector arrays as a consequence of the interactions of neighboring pixels through the minority carrier profiles in the common absorber layer. We consider the situation in which one pixel in a hexagonal array becomes de-biased relative to its neighbors and show that the dark current in the six neighboring pixels increases exponentially as a function of the difference between the nominal and anomalous biases. Moreover, we show that the current increase in the six nearest-neighbor pixels is in total larger than that by which the current in the affected pixel decreases, causing a net increase in the dark current. The physical origins of this effect are explained as being due to increased lateral diffusion currents that arise as a consequence of breaking the symmetry of the minority carrier profiles. We then perform a parametric study to quantify the magnitude of this effect for a number of detector geometric parameters, operating temperatures, and spectral bands. Particularly, numerical simulations are carried out for short-, mid-, and long-wavelength HgCdTe infrared detectors operating between 77 K and 210 K. We show that this effect is most prevalent in architectures for which the lateral diffusion current is the largest component of the total dark current—high operating temperature devices with narrow epitaxial absorber thicknesses and pitches small compared to the diffusion length of minority carriers. These results could prove significant particularly for short- and mid-wave infrared detectors, which are typically designed to fit these conditions.

  3. Failure Analysis of Space Shuttle Orbiter Valve Poppet

    NASA Technical Reports Server (NTRS)

    Russell, Rick

    2010-01-01

    The poppet failed during STS-126 due to fatigue cracking that most likely was initiated during MDC ground-testing. This failure ultimately led to the discovery that the cracking problem was a generic issue effecting numerous poppets throughout the Shuttle program's history. This presentation has focused on the laboratory analysis of the failed hardware, but this analysis was only one aspect of a comprehensive failure investigation. One critical aspect of the overall investigation was modeling of the fluid flow through this valve to determine the possible sources of cyclic loading. This work has led to the conclusion that the poppets are failing due to flow-induced vibration.

  4. a Failure Analysis of Intramuscular Rigid Implants for Muscle Contractions

    NASA Astrophysics Data System (ADS)

    Kim, Young-Ho; Loeb, Gerald E.; Peck, Raymond A.; Singh, Jasspreet; Deshpande, Sudeep; Baker, Lucinda L.; Bryant, J. Timothy

    Several studies have been made to develop different versions of new leadless, permanently implanted small electronic devices that allow to be injected into muscles (BIONs™). Their circuitry should be protected from body fluids by thin-walled hermetic capsules of rigid and brittle materials such as glass or ceramic to include feed through for their electrodes. These packages experience repetitive stresses due to the muscle contraction from their excitations. This study provides a worst-case analysis of such stresses and methods to test and validate devices intended for such usage, along with the failure analysis and remediation strategy for a design that experienced unanticipated failures in vivo.

  5. Probability of loss of assured safety in systems with multiple time-dependent failure modes.

    SciTech Connect

    Helton, Jon Craig; Pilch, Martin M.; Sallaberry, Cedric M.

    2012-09-01

    Weak link (WL)/strong link (SL) systems are important parts of the overall operational design of high-consequence systems. In such designs, the SL system is very robust and is intended to permit operation of the entire system under, and only under, intended conditions. In contrast, the WL system is intended to fail in a predictable and irreversible manner under accident conditions and render the entire system inoperable before an accidental operation of the SL system. The likelihood that the WL system will fail to deactivate the entire system before the SL system fails (i.e., degrades into a configuration that could allow an accidental operation of the entire system) is referred to as probability of loss of assured safety (PLOAS). Representations for PLOAS for situations in which both link physical properties and link failure properties are time-dependent are derived and numerically evaluated for a variety of WL/SL configurations, including PLOAS defined by (i) failure of all SLs before failure of any WL, (ii) failure of any SL before failure of any WL, (iii) failure of all SLs before failure of all WLs, and (iv) failure of any SL before failure of all WLs. The effects of aleatory uncertainty and epistemic uncertainty in the definition and numerical evaluation of PLOAS are considered.

  6. Statistical analysis of cascading failures in power grids

    SciTech Connect

    Chertkov, Michael; Pfitzner, Rene; Turitsyn, Konstantin

    2010-12-01

    We introduce a new microscopic model of cascading failures in transmission power grids. This model accounts for automatic response of the grid to load fluctuations that take place on the scale of minutes, when optimum power flow adjustments and load shedding controls are unavailable. We describe extreme events, caused by load fluctuations, which cause cascading failures of loads, generators and lines. Our model is quasi-static in the causal, discrete time and sequential resolution of individual failures. The model, in its simplest realization based on the Directed Current description of the power flow problem, is tested on three standard IEEE systems consisting of 30, 39 and 118 buses. Our statistical analysis suggests a straightforward classification of cascading and islanding phases in terms of the ratios between average number of removed loads, generators and links. The analysis also demonstrates sensitivity to variations in line capacities. Future research challenges in modeling and control of cascading outages over real-world power networks are discussed.

  7. Reliability-based failure analysis of brittle materials

    NASA Technical Reports Server (NTRS)

    Powers, Lynn M.; Ghosn, Louis J.

    1989-01-01

    The reliability of brittle materials under a generalized state of stress is analyzed using the Batdorf model. The model is modified to include the reduction in shear due to the effect of the compressive stress on the microscopic crack faces. The combined effect of both surface and volume flaws is included. Due to the nature of fracture of brittle materials under compressive loading, the component is modeled as a series system in order to establish bounds on the probability of failure. A computer program was written to determine the probability of failure employing data from a finite element analysis. The analysis showed that for tensile loading a single crack will be the cause of total failure but under compressive loading a series of microscopic cracks must join together to form a dominant crack.

  8. Reliability and Failure Modes of Solid-State Lighting Electrical Drivers Subjected to Accelerated Aging

    DOE PAGESBeta

    Lall, Pradeep; Sakalaukus, Peter; Davis, Lynn

    2015-02-19

    An investigation of an off-the-shelf solid-state lighting device with the primary focus on the accompanied light-emitting diode (LED) electrical driver (ED) has been conducted. A set of 10 EDs were exposed to temperature humidity life testing of 85% RH and 85 C (85/85) without an electrical bias per the JEDEC standard JESD22-A101C in order to accelerate the ingress of moisture into the aluminum electrolytic capacitor (AEC) and the EDs in order to assess the reliability of the LED drivers for harsh environment applications. The capacitance and equivalent series resistance for each AEC inside the ED were measured using a handheldmore » LCR meter as possible leading indications of failure. The photometric quantities of a single pristine light engine were monitored in order to investigate the interaction between the light engine and the EDs. These parameters were used in assessing the overall reliability of the EDs. In addition, a comparative analysis has been conducted between the 85/85 accelerated test data and a previously published high-temperature storage life accelerated test of 135°C. The results of the 85/85 acceleration test and the comparative analysis are presented in this paper.« less

  9. Reliability and Failure Modes of Solid-State Lighting Electrical Drivers Subjected to Accelerated Aging

    SciTech Connect

    Lall, Pradeep; Sakalaukus, Peter; Davis, Lynn

    2015-02-19

    An investigation of an off-the-shelf solid-state lighting device with the primary focus on the accompanied light-emitting diode (LED) electrical driver (ED) has been conducted. A set of 10 EDs were exposed to temperature humidity life testing of 85% RH and 85 C (85/85) without an electrical bias per the JEDEC standard JESD22-A101C in order to accelerate the ingress of moisture into the aluminum electrolytic capacitor (AEC) and the EDs in order to assess the reliability of the LED drivers for harsh environment applications. The capacitance and equivalent series resistance for each AEC inside the ED were measured using a handheld LCR meter as possible leading indications of failure. The photometric quantities of a single pristine light engine were monitored in order to investigate the interaction between the light engine and the EDs. These parameters were used in assessing the overall reliability of the EDs. In addition, a comparative analysis has been conducted between the 85/85 accelerated test data and a previously published high-temperature storage life accelerated test of 135°C. The results of the 85/85 acceleration test and the comparative analysis are presented in this paper.

  10. Failure analysis of solid rocket apogee motors

    NASA Technical Reports Server (NTRS)

    Martin, P. J.

    1972-01-01

    The analysis followed five selected motors through initial design, development, test, qualification, manufacture, and final flight reports. An audit was conducted at the manufacturing plants to complement the literature search with firsthand observations of the current philosophies and practices that affect reliability of the motors. A second literature search emphasized acquisition of spacecraft and satellite data bearing on solid motor reliability. It was concluded that present practices at the plants yield highly reliable flight hardware. Reliability can be further improved by new developments of aft-end bonding and initiator/igniter nondestructive test methods, a safe/arm device, and an insulation formulation. Minimum diagnostic instrumentation is recommended for all motor flights. Surplus motors should be used in margin testing. Criteria should be established for pressure and zone curing. The motor contractor should be represented at launch. New design analyses should be made of stretched motors and spacecraft/motor pairs.

  11. Space Shuttle Columbia Aging Wiring Failure Analysis

    NASA Technical Reports Server (NTRS)

    McDaniels, Steven J.

    2005-01-01

    A Space Shuttle Columbia main engine controller 14 AWG wire short circuited during the launch of STS-93. Post-flight examination divulged that the wire had electrically arced against the head of a nearby bolt. More extensive inspection revealed additional damage to the subject wire, and to other wires as well from the mid-body of Columbia. The shorted wire was to have been constructed from nickel-plated copper conductors surrounded by the polyimide insulation Kapton, top-coated with an aromatic polyimide resin. The wires were analyzed via scanning electron microscope (SEM), energy dispersive X-Ray spectroscopy (EDX), and electron spectroscopy for chemical analysis (ESCA); differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA) were performed on the polyimide. Exemplar testing under laboratory conditions was performed to replicate the mechanical damage characteristics evident on the failed wires. The exemplar testing included a step test, where, as the name implies, a person stepped on a simulated wire bundle that rested upon a bolt head. Likewise, a shear test that forced a bolt head and a torque tip against a wire was performed to attempt to damage the insulation and conductor. Additionally, a vibration test was performed to determine if a wire bundle would abrade when vibrated against the head of a bolt. Also, an abrasion test was undertaken to determine if the polyimide of the wire could be damaged by rubbing against convolex helical tubing. Finally, an impact test was performed to ascertain if the use of the tubing would protect the wire from the strike of a foreign object.

  12. Longitudinal compressive failure modes in fiber composites End attachment effects on IITRI type test specimens

    NASA Technical Reports Server (NTRS)

    Chamis, C. C.; Sinclair, J. H.

    1985-01-01

    The end-attachment effects on longitudinal compressive strength of IITRI type specimen unidirectional fiber composites are formally assessed using finite-element analysis (FEA) in conjunction with composite mechanics. Sixteen different cases were analyzed to evaluate end-attachment effects (such as degree of misalignment, type of misalignment, progressive end-tab debonding, and specimen thickness) on stress distribution, peak stresses, buckling loads, and buckling mode shapes. The results obtained from the FEA and comparisons with fractured specimens show that eccentricities induce bending-type stresses which peak near the end-tabs and cause flexural type fracture. Also, guidelines are included for placing back-to-back strain gages to measure the presence/absence of possible end-attachment and eccentricity effects.

  13. Decentralized Sliding Mode Observer Based Dual Closed-Loop Fault Tolerant Control for Reconfigurable Manipulator against Actuator Failure

    PubMed Central

    Zhao, Bo; Li, Yuanchun

    2015-01-01

    This paper considers a decentralized fault tolerant control (DFTC) scheme for reconfigurable manipulators. With the appearance of norm-bounded failure, a dual closed-loop trajectory tracking control algorithm is proposed on the basis of the Lyapunov stability theory. Characterized by the modularization property, the actuator failure is estimated by the proposed decentralized sliding mode observer (DSMO). Moreover, the actuator failure can be treated in view of the local joint information, so its control performance degradation is independent of other normal joints. In addition, the presented DFTC scheme is significantly simplified in terms of the structure of the controller due to its dual closed-loop architecture, and its feasibility is highly reflected in the control of reconfigurable manipulators. Finally, the effectiveness of the proposed DFTC scheme is demonstrated using simulations. PMID:26181826

  14. Decentralized Sliding Mode Observer Based Dual Closed-Loop Fault Tolerant Control for Reconfigurable Manipulator against Actuator Failure.

    PubMed

    Zhao, Bo; Li, Chenghao; Liu, Derong; Li, Yuanchun

    2015-01-01

    This paper considers a decentralized fault tolerant control (DFTC) scheme for reconfigurable manipulators. With the appearance of norm-bounded failure, a dual closed-loop trajectory tracking control algorithm is proposed on the basis of the Lyapunov stability theory. Characterized by the modularization property, the actuator failure is estimated by the proposed decentralized sliding mode observer (DSMO). Moreover, the actuator failure can be treated in view of the local joint information, so its control performance degradation is independent of other normal joints. In addition, the presented DFTC scheme is significantly simplified in terms of the structure of the controller due to its dual closed-loop architecture, and its feasibility is highly reflected in the control of reconfigurable manipulators. Finally, the effectiveness of the proposed DFTC scheme is demonstrated using simulations. PMID:26181826

  15. Reliability test and failure analysis of high power LED packages

    NASA Astrophysics Data System (ADS)

    Zhaohui, Chen; Qin, Zhang; Kai, Wang; Xiaobing, Luo; Sheng, Liu

    2011-01-01

    A new type application specific light emitting diode (LED) package (ASLP) with freeform polycarbonate lens for street lighting is developed, whose manufacturing processes are compatible with a typical LED packaging process. The reliability test methods and failure criterions from different vendors are reviewed and compared. It is found that test methods and failure criterions are quite different. The rapid reliability assessment standards are urgently needed for the LED industry. 85 °C/85 RH with 700 mA is used to test our LED modules with three other vendors for 1000 h, showing no visible degradation in optical performance for our modules, with two other vendors showing significant degradation. Some failure analysis methods such as C-SAM, Nano X-ray CT and optical microscope are used for LED packages. Some failure mechanisms such as delaminations and cracks are detected in the LED packages after the accelerated reliability testing. The finite element simulation method is helpful for the failure analysis and design of the reliability of the LED packaging. One example is used to show one currently used module in industry is vulnerable and may not easily pass the harsh thermal cycle testing.

  16. Analysis of nuclear power plant component failures

    SciTech Connect

    Not Available

    1984-01-01

    Items are shown that have caused 90% of the nuclear unit outages and/or deratings between 1971 and 1980 and the magnitude of the problem indicated by an estimate of power replacement cost when the units are out of service or derated. The funding EPRI has provided on these specific items for R and D and technology transfer in the past and the funding planned in the future (1982 to 1986) are shown. EPRI's R and D may help the utilities on only a small part of their nuclear unit outage problems. For example, refueling is the major cause for nuclear unit outages or deratings and the steam turbine is the second major cause for nuclear unit outages; however, these two items have been ranked fairly low on the EPRI priority list for R and D funding. Other items such as nuclear safety (NRC requirements), reactor general, reactor and safety valves and piping, and reactor fuel appear to be receiving more priority than is necessary as determined by analysis of nuclear unit outage causes.

  17. Effect of intermediate fiber layer on the fracture load and failure mode of maxillary incisors restored with laminate veneers.

    PubMed

    Turkaslan, Suha; Tezvergil-Mutluay, Arzu; Bagis, Bora; Shinya, Akikazu; Vallittu, Pekka K; Lassila, Lippo V

    2008-01-01

    This study evaluated the fracture load and failure mode of various veneer materials cemented with or without the addition of a fiber-reinforced composite (FRC) layer at the adhesive interface. Sixty intact incisors were randomly divided into three groups. Group 1 was fabricated with the heat-press technique (IPS Empress 2); Group 2 with the copy milling technique (ZirkonZahn); and Group 3 with the direct or indirect composite technique (Z250)--and specimens were cemented either with or without FRC at the adhesive interface. The specimens were thermocycled and tested with a universal testing machine. No significant differences in fracture load (p>0.05) were found among the various veneer materials. The addition of FRC at the adhesive layer did not lead to significant differences in the fracture load (p>0.05) but resulted in differences in the failure mode. Laminate veneers made of composite, zirconia, and Empress 2 showed comparable mean fracture loads. However, the use of FRC at the interface changed their failure modes. PMID:18309613

  18. Bank stability analysis for fluvial erosion and mass failure

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The central objective of this study was to highlight the differences in magnitude between mechanical and fluvial streambank erosional strength with the purpose of developing a more comprehensive bank stability analysis. Mechanical erosion and ultimately failure signifies the general movement or coll...

  19. SOLERAS - Analysis of photovoltaic concentrator module failures and repair methods

    SciTech Connect

    Huraib, F.S.; Imamura, M.S.; Salim, A.A.; Rao, N.R.

    1987-06-01

    This report presents the results of the failure analysis, performed from early 1984 through September 1986 on the open-circuited modules, and the assessment of repairing these modules on site at the Solar Village. 16 refs., 26 figs., 19 tabs.

  20. Analysis of Mechanical Failure of Polymer Microneedles by Axial Force

    PubMed Central

    Park, Jung-Hwan; Prausnitz, Mark R.

    2010-01-01

    A polymeric microneedle has been developed for drug delivery applications. The ultimate goal of the polymeric microneedle is insertion into the specified region without failure for effective transdermal drug delivery. Mechanical failure of various geometries of microneedles by axial load was modeled using the Euler formula and the Johnson formula to predict the failure force of tapered-column microneedles. These formulas were compared with measured data to identify the mechanical behavior of microneedles by determining the critical factors including the actual length and end-fixed factor. The comparison of the two formulas with the data showed good agreement at the end-fixity (K) of 0.7. This value means that a microneedle column has one fixed end and one pinned end, and that part of the microneedle was overloaded by axial load. When the aspect ratio of length to equivalent diameter is 12:1 at 3 GPa of Young’s modulus, there is a transition from the Euler region to the Johnson region by the decreased length and increased base diameter of the microneedle. A polymer having less than 3 GPa of stiffness would follow the Euler formula. A 12:1 aspect ratio of length to equivalent diameter of the microneedle was the mechanical indicator determining the failure mode between elastic buckling and inelastic buckling at less than 3 GPa of Young’s modulus of polymer. Microneedles with below a 12:1 aspect ratio of length-to-equivalent diameter and more than 3 GPa of Young’s were recommended for reducing sudden failure by buckling and for successfully inserting the microneedle into the skin. PMID:21218133

  1. From dilatancy to contraction: Stress-dependent failure mode progression in two porous sandstones subjected to true triaxial testing

    NASA Astrophysics Data System (ADS)

    Ma, Xiaodong; Haimson, Bezalel

    2013-04-01

    Porous sedimentary rocks such as sandstones are typical oil-bearing formations in which failure due to high stress concentration is likely to occur during wellbore drilling and subsequent operations. The objective of this research was to investigate the effect of ?2 on strength, failure-plane angle, and failure mode under realistically simulated field conditions (?1 ×?2 ×?3). A series of true triaxial compression tests were conducted on two representative porous sandstones: Coconino (17.5% porosity, 99% quartz, with rounded and well-sorted 0.1 mm grains that are bonded by suturing and some quartz overgrowth), and Bentheim (24% porosity, 95% quartz, with sub-rounded 0.3 mm grains that are bonded exclusively by suturing). Square cuboidal specimens (19 x 19 x 38mm) were subjected to independent loads in three principal directions, using the University of Wisconsin testing apparatus, creating a true triaxial state of stress (?1 ×?2 ×?3). In all tests, ?3 and ?2 were maintained constant at predetermined levels, while ?1 was raised monotonically until failure occurred. The magnitude of ?3 varied between 0 and 150 MPa, covering the range of brittle behavior, brittle-ductile transition, and the threshold to the ductile zone in the weaker Bentheim sandstone. It was found that in both rocks the compressive strength (?1,peak) for a given ?3 increases as the preset ?2 is raised between tests, and reaches a peak (15% over ?1,peak when ?2 = ?3 in the Coconino, and less than 10% in the Bentheim), beyond which it gradually drops, such that when ?2 ? ?1,peak, the strength is approximately the same as when ?2 = ?3. This strengthening effect is considerably lower than that in previously tested crystalline rocks, such as Westerly granite and KTB amphibolite (more than 50%, Haimson, 2006). Plotting the test data in the ?oct vs. ?oct domain, where the two stress invariants ?oct, the octahedral shear stress, and ?oct,the mean normal stress, are both taken at failure), Coconino shows

  2. The effect of incomplete crown ferrules on fracture resistance and failure modes of endodontically treated maxillary incisors restored with quartz fiber post, composite core, and crowns

    PubMed Central

    Muangamphan, Panorjit; Sattapan, Boonrat; Kukiattrakoon, Boonlert; Thammasitboon, Kewalin

    2015-01-01

    Aim: To investigate the fracture resistance of restored endodontically treated teeth (RETT) with fiber posts, cores, and crowns with limited ferrules. Materials and Methods: Sixty maxillary anterior teeth were endodontically treated and decoronated 2 mm above the cemento-enamel junction, and then divided into 6 groups of 10 teeth each; Group circumferential ferrule (2FR), Group ferrule in the labial, mesial, and palatal region (2FR-LaMPa), Group ferrule in the labial, and palatal region (2FR-LaPa), Group 2FR-Pa and 2FR-La respectively, and Group 0FR (no ferrule). All 60 prepared teeth were then restored with quartz fiber posts, resin composite cores, and metal crowns. The specimens were subjected to load until failure occurred. Data were analyzed using one-way analysis of variance and Tukey's tests (α = 0.05). The mode of failure was determined under a stereoscope. Results: A statistical significant difference was found among groups 2FR-LaMPa, 2FR-Pa, 2FR-LaPa, and 2FR from the group 2FR-La, and from the group 0FR (P < 0.01). The predominant mode of failure was an oblique palatal to labial root fracture for the groups with remaining ferrules. Conclusion: For RETT that have incomplete crown ferrules, the location of the ferrules may affect their fracture resistance. PMID:26069401

  3. Structures and geriatrics from a failure analysis experience viewpoint

    SciTech Connect

    Hopper, D.M. )

    1993-05-01

    In a failure analysis consulting engineering practice one sees a variety of structural failures from which observations may be made concerning geriatric structures. Representative experience with power plants, refineries, offshore structures, and forensic investigations is summarized and generic observations are made regarding the maintenance of fitness for purpose of structures. Although it is important to optimize the engineering design for a range of operational and environmental variables, it is essential that fabrication and inspection controls exist along with common sense based ongoing monitoring and operations procedures. 18 figs.

  4. Containment failure time and mode for a low-pressure short-term station blackout in a BWR-4 with Mark-I containment

    SciTech Connect

    Carbajo, J.J.; Greene, S.R. )

    1993-01-01

    This study investigates containment failure time and mode for a low-pressure, short-term station blackout severe accident sequence in a boiling water reactor (BWR-4) with a Mark-I containment. The severe accident analysis code MELCOR, version 1.8.1, was used in these calculations. Other results using the MELCOR/CORBH package and the BWRSAR and CONTAIN codes are also presented and compared to the MELCOR results. The plant analyzed is the Peach Bottom atomic station, a BWR-4 with a Mark-I containment. The automatic depressurization system was used to depressurize the vessel in accordance with the Emergency Procedure Guidelines. Two different variations of the station blackout were studied: one with a dry cavity and the other with a flooded cavity. For the flooded cavity, it is assumed that a control rod drive (CRD) pump becomes operational after vessel failure, and it is used to pump water into the cavity.

  5. 3D statistical failure analysis of monolithic dental ceramic crowns.

    PubMed

    Nasrin, Sadia; Katsube, Noriko; Seghi, Robert R; Rokhlin, Stanislav I

    2016-07-01

    For adhesively retained ceramic crown of various types, it has been clinically observed that the most catastrophic failures initiate from the cement interface as a result of radial crack formation as opposed to Hertzian contact stresses originating on the occlusal surface. In this work, a 3D failure prognosis model is developed for interface initiated failures of monolithic ceramic crowns. The surface flaw distribution parameters determined by biaxial flexural tests on ceramic plates and point-to-point variations of multi-axial stress state at the intaglio surface are obtained by finite element stress analysis. They are combined on the basis of fracture mechanics based statistical failure probability model to predict failure probability of a monolithic crown subjected to single-cycle indentation load. The proposed method is verified by prior 2D axisymmetric model and experimental data. Under conditions where the crowns are completely bonded to the tooth substrate, both high flexural stress and high interfacial shear stress are shown to occur in the wall region where the crown thickness is relatively thin while high interfacial normal tensile stress distribution is observed at the margin region. Significant impact of reduced cement modulus on these stress states is shown. While the analyses are limited to single-cycle load-to-failure tests, high interfacial normal tensile stress or high interfacial shear stress may contribute to degradation of the cement bond between ceramic and dentin. In addition, the crown failure probability is shown to be controlled by high flexural stress concentrations over a small area, and the proposed method might be of some value to detect initial crown design errors. PMID:27215334

  6. Markov chain modelling of reliability analysis and prediction under mixed mode loading

    NASA Astrophysics Data System (ADS)

    Singh, Salvinder; Abdullah, Shahrum; Nik Mohamed, Nik Abdullah; Mohd Noorani, Mohd Salmi

    2015-03-01

    The reliability assessment for an automobile crankshaft provides an important understanding in dealing with the design life of the component in order to eliminate or reduce the likelihood of failure and safety risks. The failures of the crankshafts are considered as a catastrophic failure that leads towards a severe failure of the engine block and its other connecting subcomponents. The reliability of an automotive crankshaft under mixed mode loading using the Markov Chain Model is studied. The Markov Chain is modelled by using a two-state condition to represent the bending and torsion loads that would occur on the crankshaft. The automotive crankshaft represents a good case study of a component under mixed mode loading due to the rotating bending and torsion stresses. An estimation of the Weibull shape parameter is used to obtain the probability density function, cumulative distribution function, hazard and reliability rate functions, the bathtub curve and the mean time to failure. The various properties of the shape parameter is used to model the failure characteristic through the bathtub curve is shown. Likewise, an understanding of the patterns posed by the hazard rate onto the component can be used to improve the design and increase the life cycle based on the reliability and dependability of the component. The proposed reliability assessment provides an accurate, efficient, fast and cost effective reliability analysis in contrast to costly and lengthy experimental techniques.

  7. Acoustic emission spectral analysis of fiber composite failure mechanisms

    NASA Technical Reports Server (NTRS)

    Egan, D. M.; Williams, J. H., Jr.

    1978-01-01

    The acoustic emission of graphite fiber polyimide composite failure mechanisms was investigated with emphasis on frequency spectrum analysis. Although visual examination of spectral densities could not distinguish among fracture sources, a paired-sample t statistical analysis of mean normalized spectral densities did provide quantitative discrimination among acoustic emissions from 10 deg, 90 deg, and plus or minus 45 deg, plus or minus 45 deg sub s specimens. Comparable discrimination was not obtained for 0 deg specimens.

  8. Design, Fabrication and Failure Analysis of Stretchable Electrical Routings

    PubMed Central

    Hocheng, Hong; Chen, Chao-Ming

    2014-01-01

    Stretchable microelectromechanical systems (MEMS) possess higher mechanical deformability and adaptability than devices based on conventional solid and flexible substrates, hence they are particularly desirable for biomedical, optoelectronic, textile and other innovative applications. The stretchability performance can be evaluated by the failure strain of the embedded routing and the strain applied to the elastomeric substrate. The routings are divided into five forms according to their geometry: straight; wavy; wrinkly; island-bridge; and conductive-elastomeric. These designs are reviewed and their resistance-to-failure performance is investigated. The failure modeling, numerical analysis, and fabrication of routings are presented. The current review concludes with the essential factors of the stretchable electrical routing for achieving high performance, including routing angle, width and thickness. The future challenges of device integration and reliability assessment of the stretchable routings are addressed. PMID:24999718

  9. AES analysis of failures in Cu based electromigration test samples

    NASA Astrophysics Data System (ADS)

    Baunack, S.; Kötter, T. G.; Wendrock, H.; Wetzig, K.

    2001-07-01

    Failures occurring in electromigration test of copper interconnects have been characterized by electron backscatter diffraction (EBSD) and scanning Auger microscopy (SAM). The Cu interconnects were 2 μm wide and 500 nm thick stripes on a Ta/TaN barrier. They are imbedded in trenches in a SiO 2 layer on Si. The failure manifests as the appearance of voids with lateral dimension of some micrometers. By EBSD mapping, it could be verified that no sidewall texture in the interconnect exist. Auger analysis clearly showed that the Ta/TaN barrier layer has not been destroyed at the site of electromigration failure. The interaction of the electron beam with small particles (≈0.5 μm) was modelled to understand the contribution of electron scattering in the voids to the lateral resolution.

  10. Modal sensitivity analysis for single mode operation in large mode area fiber

    NASA Astrophysics Data System (ADS)

    Sévigny, Benoit; Zhang, Xiaoxing; Garneau, Marc; Faucher, Mathieu; Lizé, Yannick Keith; Holehouse, Nigel

    2008-02-01

    Most of the current large mode area (LMA) fibers are few-moded designs using a large, low numerical aperture (N.A.) core, which promotes mode coupling between core modes and increases bending losses (coupling with claddingmodes), which is undesirable both in terms ofmode area and beamquality. Furthermore, short LMA fiber lengths and small cladding diameters are needed to minimize nonlinear effects and maximize pump absorption respectively in high-power pulsed laser systems. Although gain fiber coiling is a widely used technique to filter-out unwanted modes in LMA fibers, coupling between modes can still occur in component leads and relay fibers. In relay fiber, light coupled into higher-order modes can subsequently be lost in the coiling or continue as higher-order modes, which has the overall effect of reducing the effective transmission of the LP 01 mode and degrading the beam quality. However, maximum transmission of the LP 01 mode is often required in order to have the best possible beam quality (minimal M2). Launching in an LMA fiber with a mode field adapter (MFA)1 provides an excellent way of ensuring maximum LP 01 coupling, but preservation of this mode requires highmodal stability in the output fiber. Small cladding, low N.A. LMA fibers have the disadvantage of being extremely sensitive to external forces in real-life applications, which is unwanted for systems where highly sensitive mode coupling can occur. In this paper, we present a detailed experimental and theoretical analysis of mode coupling sensitivity in LMA fibers as a function of fiber parameters such as N.A., core diameter and cladding diameter. Furthermore, we present the impact of higher N.A. as a solution to increase mode stability in terms of its effect on peak power, effective mode area and coupling efficiency.

  11. Lunar Module Environmental Control System Design Considerations and Failure Modes. Part 2

    NASA Technical Reports Server (NTRS)

    Interbartolo, Michael A.

    2009-01-01

    This viewgraph presentation seeks to describe the Lunar Module Environmental Control System (ECS) subsystem testing and redesign and seeks to summarize the in-flight failures of the Lunar Module (LM) Environmental Control System (ECS).

  12. User's manual for the coupled mode version of the normal modes rotor aeroelastic analysis computer program

    NASA Technical Reports Server (NTRS)

    Bergquist, R. R.; Carlson, R. G.; Landgrebe, A. J.; Egolf, T. A.

    1974-01-01

    This User's Manual was prepared to provide the engineer with the information required to run the coupled mode version of the Normal Modes Rotor Aeroelastic Analysis Computer Program. The manual provides a full set of instructions for running the program, including calculation of blade modes, calculations of variable induced velocity distribution and the calculation of the time history of the response for either a single blade or a complete rotor with an airframe (the latter with constant inflow).

  13. Role of folded anisotropic fabric in the failure mode of gneiss: new insights from mechanical, microseismic and microstructural laboratory data

    NASA Astrophysics Data System (ADS)

    Agliardi, Federico; Vinciguerra, Sergio; Dobbs, Marcus R.; Zanchetta, Stefano

    2015-04-01

    Fabric anisotropy is a key control of the mechanical behaviour of rocks in a variety of geological settings and on different timescales. However, the effects of inherited, tectonically folded anisotropic fabrics on the brittle strength and failure mode of foliated metamorphic rocks is yet to be fully understood. Data from laboratory uniaxial compression tests on folded gneiss (Agliardi et al., 2014, Tectonophysics) recently showed that the brittle failure mode of this rock type depends on the arrangement of two distinct anisotropies (i.e. foliation and fold axial plane anisotropy), and that rock strength correlates with failure mode. Here we investigate the effects of confining pressure on this behaviour by performing triaxial compression experiments with acoustic emission (AE) monitoring, and analyse resulting fracture mechanisms and their microfabric controls using high resolution microanalysis techniques. We tested the Monte Canale Gneiss (Austroalpine Bernina nappe, Central Italian Alps), characterized by low phyllosilicate content, compositional layering folded at the cm-scale, and absence of a well-developed axial plane foliation. We used a servo-controlled hydraulic loading system to test 19 air-dry cylindrical specimens (diameter: 54 mm) that were characterized both in terms of fold geometry and orientation of foliation and fold axial planes to the axial load direction. We instrumented the specimens with direct contact axial and circumferential strain gauges. We performed tests at confining pressures of 40 MPa and constant axial strain rates of 5*10-6 s-1, measuring acoustic emissions and P- and S-wave velocities by three wideband (350-1000 kHz) piezoelectric transceivers with 40 dB preamps, mounted in the compression platens. We carried out post-failure microscale observation of fracture mechanisms, microcrack patterns and related fabric controls on resin-impregnated samples, using X-ray MicroCT (resolution: 9 μm), optical microscopy and SEM. Samples

  14. Fracture resistance and failure mode of posterior fixed dental prostheses fabricated with two zirconia CAD/CAM systems

    PubMed Central

    López-Suárez, Carlos; Gonzalo, Esther; Peláez, Jesús; Rodríguez, Verónica

    2015-01-01

    Background In recent years there has been an improvement of zirconia ceramic materials to replace posterior missing teeth. To date little in vitro studies has been carried out on the fracture resistance of zirconia veneered posterior fixed dental prostheses. This study investigated the fracture resistance and the failure mode of 3-unit zirconia-based posterior fixed dental prostheses fabricated with two CAD/CAM systems. Material and Methods Twenty posterior fixed dental prostheses were studied. Samples were randomly divided into two groups (n=10 each) according to the zirconia ceramic analyzed: Lava and Procera. Specimens were loaded until fracture under static load. Data were analyzed using Wilcoxon´s rank sum test and Wilcoxon´s signed-rank test (P<0.05). Results Partial fracture of the veneering porcelain occurred in 100% of the samples. Within each group, significant differences were shown between the veneering and the framework fracture resistance (P=0.002). The failure occurred in the connector cervical area in 80% of the cases. Conclusions All fracture load values of the zirconia frameworks could be considered clinically acceptable. The connector area is the weak point of the restorations. Key words:Fixed dental prostheses, zirconium-dioxide, zirconia, fracture resistance, failure mode. PMID:26155341

  15. Behavior and Failure Modes of Sandwich T-Joint Using Cohesive Zone Material Model and Contact Elements

    NASA Astrophysics Data System (ADS)

    Khalili, S. M. R.; Ghaznavi, A.

    2013-02-01

    One of the significant concerns of sandwich panels is their joints. T-joint is one the most common joint in sandwich structures. This paper deals with the numerical study of triangle T-joint under static loading. The results of numerical solution obtained by ANSYS modeling are verified with the results of experimental tests obtained in the literature. In general, the results obtained for anticipated failure load by numerical solution with the results of experimental test is in good agreement. Contact elements and cohesive zone material model are used to model the adhesive layer, hence debonding and fracture of adhesive is observed by the numerical modeling. Also, by using a written macro code in the ANSYS software, the ability of damage is explained for the core of sandwich panels; thus both the modes in fracture of T-joints (core shear failure in base panel and debonding of adhesive) are modeled. Core materials consist of Divinycell H100, H160, H250, and HCP70 are used for modeling sandwich panels, so that the function of joint is studied under different conditions of the sandwich core material. Nine different geometrical models are created by changing the base angle of the core triangle. The absorbed energy associated with different segments of the T-joint are used to investigate the effect of joint geometry and core material on the load transfer and failure mode of the T-joint.

  16. An analysis of molten-corium-induced failure of drain pipes in BWR Mark 2 containments

    SciTech Connect

    Taleyarkhan, R.P. ); Podowski, M.Z. )

    1991-01-01

    This study has focused on mechanistic simulation and analysis of potential failure modes for inpedestal drywell drain pipes in the Limerick boiling water reactor (BWR) Mark 2 containment. Physical phenomena related to surface tension breakdown, heatup, melting, ablation, crust formation and failure, and core material relocation into drain pipes with simultaneous melting of pipe walls were modeled and analyzed. The results of analysis have been used to assess the possibility of drain pipe failure and the resultant loss of pressure-suppression capability. Estimates have been made for the timing and amount of molten corium released to the wetwell. The study has revealed that significantly different melt progression sequences can result depending upon the failure characteristics of the frozen metallic crust which forms over the drain cover during the initial stages of debris pour. Another important result is that it can take several days for the molten fuel to ablate the frozen metallic debris layer -- if the frozen layer has cooled below 1100 K before fuel attack. 10 refs., 3 figs., 4 tabs.

  17. STRESS AND FAILURE ANALYSIS OF RAPIDLY ROTATING ASTEROID (29075) 1950 DA

    SciTech Connect

    Hirabayashi, Masatoshi; Scheeres, Daniel J.

    2015-01-01

    Rozitis et al. recently reported that near-Earth asteroid (29075) 1950 DA, whose bulk density ranges from 1.0 g cm{sup –3} to 2.4 g cm{sup –3}, is a rubble pile and requires a cohesive strength of at least 44-76 Pa to keep from failing due to its fast spin period. Since their technique for giving failure conditions required the averaged stress over the whole volume, it discarded information about the asteroid's failure mode and internal stress condition. This paper develops a finite element model and revisits the stress and failure analysis of 1950 DA. For the modeling, we do not consider material hardening and softening. Under the assumption of an associated flow rule and uniform material distribution, we identify the deformation process of 1950 DA when its constant cohesion reaches the lowest value that keeps its current shape. The results show that to avoid structural failure the internal core requires a cohesive strength of at least 75-85 Pa. It suggests that for the failure mode of this body, the internal core first fails structurally, followed by the surface region. This implies that if cohesion is constant over the whole volume, the equatorial ridge of 1950 DA results from a material flow going outward along the equatorial plane in the internal core, but not from a landslide as has been hypothesized. This has additional implications for the likely density of the interior of the body.

  18. Black hole lasers, a mode analysis

    SciTech Connect

    Coutant, Antonin; Parentani, Renaud

    2010-04-15

    We show that the black hole laser effect discovered by Corley and Jacobson should be described in terms of frequency eigenmodes that are spatially bound. The spectrum contains a discrete and finite set of complex frequency modes, which appear in pairs and which encode the laser effect. In addition, it contains real frequency modes that form a continuous set when space is infinite, and which are only elastically scattered, i.e., not subject to any Bogoliubov transformation. The quantization is straightforward, but the calculation of the asymptotic fluxes is rather involved. When the number of complex frequency modes is small, our expressions differ from those given earlier. In particular, when the region between the horizons shrinks, there is a minimal distance under which no complex frequency mode exists, and no radiation is emitted. Finally, we relate this effect to other dynamical instabilities found for rotating black holes and in electric fields, and we give the conditions to get this type of instability.

  19. Tearing mode analysis in tokamaks, revisited

    SciTech Connect

    Nishimura, Y.; Callen, J.D.; Hegna, C.C.

    1998-12-01

    A new {Delta}{sup {prime}} shooting code has been developed to investigate tokamak plasma tearing mode stability in a cylinder and large aspect ratio ({epsilon}{le}0.25) toroidal geometries, neglecting toroidal mode coupling. A different computational algorithm is used (shooting out from the singular surface instead of into it) to resolve the strong singularities at the mode rational surface, particularly in the presence of the finite pressure term. Numerical results compare favorably with Furth {ital et al.} [H. P. Furth {ital et al.}, Phys. Fluids {bold 16}, 1054 (1973)] results. The effects of finite pressure, which are shown to decrease {Delta}{sup {prime}}, are discussed. It is shown that the distortion of the flux surfaces by the Shafranov shift, which modifies the geometry metric elements, stabilizes the tearing mode significantly, even in a low-{beta} regime before the toroidal magnetic curvature effects come into play. {copyright} {ital 1998 American Institute of Physics.}

  20. Failure analysis of a half-micron CMOS IC technology

    SciTech Connect

    Liang, A.Y.; Tangyunyong, P.; Bennett, R.S.; Flores, R.S.

    1996-08-01

    We present the results of recent failure analysis of an advanced, 0.5 {mu}m, fully planarized, triple metallization CMOS technology. A variety of failure analysis (FA) tools and techniques were used to localize and identify defects generated by wafer processing. These include light (photon) emission microscopy (LE), fluorescent microthermal imaging (FMI), focused ion beam cross sectioning, SEM/voltage contrast imaging, resistive contrast imaging (RCI), and e-beam testing using an IDS-5000 with an HP 82000. The defects identified included inter- and intra-metal shorts, gate oxide shorts due to plasma processing damage, and high contact resistance due to the contact etch and deposition process. Root causes of these defects were determined and corrective action was taken to improve yield and reliability.

  1. The effect of resin toughness and modulus on compressive failure modes of quasi-isotropic graphite/epoxy laminates

    NASA Technical Reports Server (NTRS)

    Sohi, M. M.; Hahn, H. T.; Williams, J. G.

    1986-01-01

    Compressive failure mechanisms in quasi-isotropic graphite/epoxy laminates were characterized for both unnotched and notched specimens and also following damage by impact. Two types of fibers (Thornel 300 and 700) and four resin systems (Narmco 5208, American Cyanamid BP907, and Union Carbide 4901/MDA and 4901/mPDA) were studied. For all material combinations, failure of unnotched specimens was initiated by kinking of fibers in the 0-degree plies. A major difference was observed, however, in the mode of failure propagation after the 0-degree ply failure. The strength of quasi-isotropic laminates in general increased with increasing resin tensile modulus. The laminates made with Thornel 700 fibers exhibited slightly lower compressive strengths than did the laminates made with Thornel 300 fibers. The notch sensitivity as measured by the hole strength was lowest for the BP907 resin and highest for the 5208 resin. For the materials studied, however, the type of fiber had no effect on the notch sensitivity.

  2. Tearing mode analysis in tokamaks, revisited

    SciTech Connect

    Nishimura, Y.; Callen, J.D.; Hegna, C.C.

    1997-12-01

    A new {Delta}{prime} shooting code has been developed to investigate tokamak plasma tearing mode stability in a cylinder and large aspect ratio ({epsilon} {le} 0.25) toroidal geometries, neglecting toroidal mode coupling. A different computational algorithm is used (shooting out from the singular surface instead of into it) to resolve the strong singularities at the mode rational surface, particularly in the presence of finite pressure term. Numerical results compare favorably with Furth et al. results. The effects of finite pressure, which are shown to decrease {Delta}{prime}, are discussed. It is shown that the distortion of the flux surfaces by the Shafranov shift, which modifies the geometry metric element stabilizes the tearing mode significantly, even in a low {beta} regime before the toroidal magnetic curvature effects come into play. Double tearing modes in toroidal geometries are examined as well. Furthermore, m {ge} 2 tearing mode stability criteria are compared with three dimensional initial value MHD simulation by the FAR code.

  3. Defining Human Failure Events for Petroleum Risk Analysis

    SciTech Connect

    Ronald L. Boring; Knut Øien

    2014-06-01

    In this paper, an identification and description of barriers and human failure events (HFEs) for human reliability analysis (HRA) is performed. The barriers, called target systems, are identified from risk significant accident scenarios represented as defined situations of hazard and accident (DSHAs). This report serves as the foundation for further work to develop petroleum HFEs compatible with the SPAR-H method and intended for reuse in future HRAs.

  4. Hope in elderly adults with chronic heart failure. Concept analysis

    PubMed Central

    Caboral, Meriam F.; Evangelista, Lorraine S.; Whetsell, Martha V.

    2015-01-01

    This topic review employed Walker and Avant’s method of concept analysis to explore the construct of hope in elderly adults with chronic heart failure. The articles analyzed revealed that hope, as the belief of the occurrence of a positive result without any guarantee that it will be produced, is necessary for the survival and wellbeing of the elderly adults enduring this disease. PMID:26321777

  5. Seismic analysis for translational failure of landfills with retaining walls.

    PubMed

    Feng, Shi-Jin; Gao, Li-Ya

    2010-11-01

    In the seismic impact zone, seismic force can be a major triggering mechanism for translational failures of landfills. The scope of this paper is to develop a three-part wedge method for seismic analysis of translational failures of landfills with retaining walls. The approximate solution of the factor of safety can be calculated. Unlike previous conventional limit equilibrium methods, the new method is capable of revealing the effects of both the solid waste shear strength and the retaining wall on the translational failures of landfills during earthquake. Parameter studies of the developed method show that the factor of safety decreases with the increase of the seismic coefficient, while it increases quickly with the increase of the minimum friction angle beneath waste mass for various horizontal seismic coefficients. Increasing the minimum friction angle beneath the waste mass appears to be more effective than any other parameters for increasing the factor of safety under the considered condition. Thus, selecting liner materials with higher friction angle will considerably reduce the potential for translational failures of landfills during earthquake. The factor of safety gradually increases with the increase of the height of retaining wall for various horizontal seismic coefficients. A higher retaining wall is beneficial to the seismic stability of the landfill. Simply ignoring the retaining wall will lead to serious underestimation of the factor of safety. Besides, the approximate solution of the yield acceleration coefficient of the landfill is also presented based on the calculated method. PMID:20541389

  6. Measurement and Analysis of Failures in Computer Systems

    NASA Technical Reports Server (NTRS)

    Thakur, Anshuman

    1997-01-01

    This thesis presents a study of software failures spanning several different releases of Tandem's NonStop-UX operating system running on Tandem Integrity S2(TMR) systems. NonStop-UX is based on UNIX System V and is fully compliant with industry standards, such as the X/Open Portability Guide, the IEEE POSIX standards, and the System V Interface Definition (SVID) extensions. In addition to providing a general UNIX interface to the hardware, the operating system has built-in recovery mechanisms and audit routines that check the consistency of the kernel data structures. The analysis is based on data on software failures and repairs collected from Tandem's product report (TPR) logs for a period exceeding three years. A TPR log is created when a customer or an internal developer observes a failure in a Tandem Integrity system. This study concentrates primarily on those TPRs that report a UNIX panic that subsequently crashes the system. Approximately 200 of the TPRs fall into this category. Approximately 50% of the failures reported are from field systems, and the rest are from the testing and development sites. It has been observed by Tandem developers that fewer cases are encountered from the field than from the test centers. Thus, the data selection mechanism has introduced a slight skew.

  7. Failure modes of valve-regulated lead-acid batteries for electric bicycle applications in deep discharge

    NASA Astrophysics Data System (ADS)

    Guo, Yonglang; Tang, Shengqun; Meng, Gang; Yang, Shijun

    The 36 or 48 V valve-regulated lead-acid (VRLA) battery packs have been widely applied to the power sources of electric bicycles or light electric scooters in China. The failure modes of the 12 V/10 Ah VRLA batteries have been studied by the cycle life test at C 2 discharge rate and 100% depth of discharge (DOD). It indicates that the main cause of the battery failure in this cycle duty is the softening and shedding of positive active mass (PAM) rather than individual water loss, recombination efficiency or sulfation, etc. When the electrolyte saturation falls to a certain extent, the high oxygen recombination current leads to the depolarization of the negative plate and the shift of the positive plate to a higher potential. The violent oxygen evolution accelerates the softening of PAM and the end of cycle life.

  8. Evaluation of a Progressive Failure Analysis Methodology for Laminated Composite Structures

    NASA Technical Reports Server (NTRS)

    Sleight, David W.; Knight, Norman F., Jr.; Wang, John T.

    1997-01-01

    A progressive failure analysis methodology has been developed for predicting the nonlinear response and failure of laminated composite structures. The progressive failure analysis uses C plate and shell elements based on classical lamination theory to calculate the in-plane stresses. Several failure criteria, including the maximum strain criterion, Hashin's criterion, and Christensen's criterion, are used to predict the failure mechanisms. The progressive failure analysis model is implemented into a general purpose finite element code and can predict the damage and response of laminated composite structures from initial loading to final failure.

  9. Intralaminar and Interlaminar Progressive Failure Analysis of Composite Panels with Circular Cutouts

    NASA Technical Reports Server (NTRS)

    Goyal, Vinay K.; Jaunky, Navin; Johnson, Eric R.; Ambur, Damodar

    2002-01-01

    A progressive failure methodology is developed and demonstrated to simulate the initiation and material degradation of a laminated panel due to intralaminar and interlaminar failures. Initiation of intralaminar failure can be by a matrix-cracking mode, a fiber-matrix shear mode, and a fiber failure mode. Subsequent material degradation is modeled using damage parameters for each mode to selectively reduce lamina material properties. The interlaminar failure mechanism such as delamination is simulated by positioning interface elements between adjacent sublaminates. A nonlinear constitutive law is postulated for the interface element that accounts for a multi-axial stress criteria to detect the initiation of delamination, a mixed-mode fracture criteria for delamination progression, and a damage parameter to prevent restoration of a previous cohesive state. The methodology is validated using experimental data available in the literature on the response and failure of quasi-isotropic panels with centrally located circular cutouts loaded into the postbuckling regime. Very good agreement between the progressive failure analyses and the experimental results is achieved if the failure analyses includes the interaction of intralaminar and interlaminar failures.

  10. Reliability analysis and prediction of mixed mode load using Markov Chain Model

    NASA Astrophysics Data System (ADS)

    Nikabdullah, N.; Singh, S. S. K.; Alebrahim, R.; Azizi, M. A.; K, Elwaleed A.; Noorani, M. S. M.

    2014-06-01

    The aim of this paper is to present the reliability analysis and prediction of mixed mode loading by using a simple two state Markov Chain Model for an automotive crankshaft. The reliability analysis and prediction for any automotive component or structure is important for analyzing and measuring the failure to increase the design life, eliminate or reduce the likelihood of failures and safety risk. The mechanical failures of the crankshaft are due of high bending and torsion stress concentration from high cycle and low rotating bending and torsional stress. The Markov Chain was used to model the two states based on the probability of failure due to bending and torsion stress. In most investigations it revealed that bending stress is much serve than torsional stress, therefore the probability criteria for the bending state would be higher compared to the torsion state. A statistical comparison between the developed Markov Chain Model and field data was done to observe the percentage of error. The reliability analysis and prediction was derived and illustrated from the Markov Chain Model were shown in the Weibull probability and cumulative distribution function, hazard rate and reliability curve and the bathtub curve. It can be concluded that Markov Chain Model has the ability to generate near similar data with minimal percentage of error and for a practical application; the proposed model provides a good accuracy in determining the reliability for the crankshaft under mixed mode loading.

  11. Reliability analysis and prediction of mixed mode load using Markov Chain Model

    SciTech Connect

    Nikabdullah, N.; Singh, S. S. K.; Alebrahim, R.; Azizi, M. A.; K, Elwaleed A.; Noorani, M. S. M.

    2014-06-19

    The aim of this paper is to present the reliability analysis and prediction of mixed mode loading by using a simple two state Markov Chain Model for an automotive crankshaft. The reliability analysis and prediction for any automotive component or structure is important for analyzing and measuring the failure to increase the design life, eliminate or reduce the likelihood of failures and safety risk. The mechanical failures of the crankshaft are due of high bending and torsion stress concentration from high cycle and low rotating bending and torsional stress. The Markov Chain was used to model the two states based on the probability of failure due to bending and torsion stress. In most investigations it revealed that bending stress is much serve than torsional stress, therefore the probability criteria for the bending state would be higher compared to the torsion state. A statistical comparison between the developed Markov Chain Model and field data was done to observe the percentage of error. The reliability analysis and prediction was derived and illustrated from the Markov Chain Model were shown in the Weibull probability and cumulative distribution function, hazard rate and reliability curve and the bathtub curve. It can be concluded that Markov Chain Model has the ability to generate near similar data with minimal percentage of error and for a practical application; the proposed model provides a good accuracy in determining the reliability for the crankshaft under mixed mode loading.

  12. Stripper foil failure modes and cures at the Oak Ridge Spallation Neutron Source

    NASA Astrophysics Data System (ADS)

    Plum, M. A.; Cousineau, S. M.; Galambos, J.; Kim, S. H.; Ladd, P.; Luck, C. F.; Peters, C. C.; Polsky, Y.; Shaw, R. W.; Macek, R. J.; Raparia, D.

    2011-03-01

    The Oak Ridge Spallation Neutron Source comprises a 1 GeV, 1.5 MW linear accelerator followed by an accumulator ring and a liquid mercury target. To manage the beam loss caused by the H0 excited states created during the H- charge-exchange injection into the accumulator ring, the stripper foil is located inside one of the chicane dipoles. This has some interesting consequences that were not fully appreciated until the beam power reached about 840 kW. One consequence was sudden failure of the stripper foil system due to convoy electrons stripped from the incoming H- beam, which circled around to strike the foil bracket and cause bracket failure. Another consequence is that convoy electrons can reflect back up from the electron catcher and strike the foil and bracket. An additional contributor to foil system failure is vacuum breakdown due to the charge developed on the foil by secondary electron emission. In this paper we detail these and other interesting failure mechanisms and describe the improvements we have made to mitigate them.

  13. Stripper foil failure modes and cures at the Oak Rdige Spallation Neutron Source

    SciTech Connect

    Plum, M.A.; Raparia, D.; Cousineau, S.M.; Galambos, J.; Kim, S.H.; Ladd, P.; Luck, C.F.; Peters, C.C.; Polsky, Y.; Shaw, R.W.; Macek, R.J.

    2011-03-28

    The Oak Ridge Spallation Neutron Source comprises a 1 GeV, 1.5 MW linear accelerator followed by an accumulator ring and a liquid mercury target. To manage the beam loss caused by the H{sup 0} excited states created during the H{sup -} charge-exchange injection into the accumulator ring, the stripper foil is located inside one of the chicane dipoles. This has some interesting consequences that were not fully appreciated until the beam power reached about 840 kW. One consequence was sudden failure of the stripper foil system due to convoy electrons stripped from the incoming H{sup -} beam, which circled around to strike the foil bracket and cause bracket failure. Another consequence is that convoy electrons can reflect back up from the electron catcher and strike the foil and bracket. An additional contributor to foil system failure is vacuum breakdown due to the charge developed on the foil by secondary electron emission. In this paper we detail these and other interesting failure mechanisms and describe the improvements we have made to mitigate them.

  14. Stripper foil failure modes and cures at the Spallation Neutron Source

    SciTech Connect

    Cousineau, Sarah M; Galambos, John D; Kim, Sang-Ho; Ladd, Peter; Luck, Chris; Peters, Charles C; Polsky, Yarom; Shaw, Robert W; Raparia, Deepak; Macek, Robert James; Plum, Michael A

    2011-01-01

    The Spallation Neutron Source comprises a 1 GeV, 1.4 MW linear accelerator followed by an accumulator ring and a liquid mercury target. To manage the beam loss caused by the $H^0$ excited states created during the $H^-$ charge exchange injection into the accumulator ring, the stripper foil is located inside one of the chicane dipoles. This has some interesting consequences that were not fully appreciated until the beam power reached about 840 kW. One consequence was sudden failure of the stripper foil system due to convoy electrons stripped from the incoming $H^-$ beam, which circled around to strike the foil bracket and cause bracket failure. Another consequence is that convoy electrons can reflect back up from the electron catcher and strike the foil and bracket. An additional contributor to foil system failure is vacuum breakdown due to the charge developed on the foil by secondary electron emission. In this paper we detail these and other interesting failure mechanisms and describe the improvements we have made to mitigate them.

  15. Fuzzy Failure Analysis: A New Approach to Service Quality Analysis in Higher Education Institutions (Case Study: Vali-e-asr University of Rafsanjan-Iran)

    ERIC Educational Resources Information Center

    Takalo, Salim Karimi; Abadi, Ali Reza Naser Sadr; Vesal, Seyed Mahdi; Mirzaei, Amir; Nawaser, Khaled

    2013-01-01

    In recent years, concurrent with steep increase in the growth of higher education institutions, improving of educational service quality with an emphasis on students' satisfaction has become an important issue. The present study is going to use the Failure Mode and Effect Analysis (FMEA) in order to evaluate the quality of educational services in…

  16. Failure Modes in Capacitors When Tested Under a Time-Varying Stress

    NASA Technical Reports Server (NTRS)

    Liu, David (Donhang)

    2011-01-01

    Power-on failure has been the prevalent failure mechanism for solid tantalum capacitors in decoupling applications. A surge step stress test (SSST) has been previously applied to identify the critical stress level of a capacitor batch to give some predictability to the power-on failure mechanism [1]. But SSST can also be viewed as an electrically destructive test under a time-varying stress (voltage). It consists of rapidly charging the capacitor with incremental voltage increases, through a low resistance in series, until the capacitor under test is electrically shorted. When the reliability of capacitors is evaluated, a highly accelerated life test (HALT) is usually adopted since it is a time-efficient method of determining the failure mechanism; however, a destructive test under a time-varying stress such as SSST is even more time efficient. It usually takes days or weeks to complete a HALT test, but it only takes minutes for a time-varying stress test to produce failures. The advantage of incorporating a specific time-varying stress profile into a statistical model is significant in providing an alternative life test method for quickly revealing the failure mechanism in capacitors. In this paper, a time-varying stress that mimics a typical SSST has been incorporated into the Weibull model to characterize the failure mechanism in different types of capacitors. The SSST circuit and transient conditions for correctly surge testing capacitors are discussed. Finally, the SSST was applied for testing Ta capacitors, polymer aluminum capacitors (PA capacitors), and multi-layer ceramic (MLC) capacitors with both precious metal electrodes (PME) and base metal electrodes (BME). The test results are found to be directly associated with the dielectric layer breakdown in Ta and PA capacitors and are independent of the capacitor values, the way the capacitors were built, and the capacitors manufacturers. The test results also show that MLC capacitors exhibit surge breakdown

  17. Shear Fracture of Dual Phase AHSS in the Process of Stamping: Macroscopic Failure Mode and Micro-level Metallographical Observation

    NASA Astrophysics Data System (ADS)

    Wang, Wurong; Wei, Xicheng; Yang, Jun; Shi, Gang

    2011-08-01

    Due to its excellent strength and formability combinations, dual phase (DP) steels offer the potential to improve the vehicle crashworthiness performance without increasing car body weight and have been increasingly used into new vehicles. However, a new type of crack mode termed as shear fracture is accompanied with the application of these high strength DP steel sheets. With the cup drawing experiment to identify the limit drawing ratio (LDR) of three DP AHSS with strength level from 600 MPa to 1000 MPa, the study compared and categorized the macroscopic failure mode of these three types of materials. The metallographical observation along the direction of crack was conducted for the DP steels to discover the micro-level propagation mechanism of the fracture.

  18. Laser-based sample preparation for electronic package failure analysis

    NASA Astrophysics Data System (ADS)

    Frazier, Brandon M.; Mathews, Scott A.; Duignan, Michael T.; Skoglund, Lars D.; Wang, Zhiyong; Dias, Rajen C.

    2002-06-01

    Failure analysis has come to play a key role in ensuring quality and reliability in semiconductor devices, associated packaging and printed wiring boards. Tools are increasingly available to those investigating high-density integrated circuits at the die level, particularly for edit and repair operations. Until recently however, this capability has been limited by the inherent low-resolution mechanical/manual processes used for destructive analysis on electronics packaging. A laser-based tool has been developed to selectively and locally enable access to traces and layers within packages and provide a way to perform edits to an area of interest.

  19. Analysis of valve failure data for LWR nuclear power plants

    SciTech Connect

    Schmidt, W. H.

    1980-01-01

    A computer analysis of the Nuclear Regulatory Commission (NRC) data file, compiled from Licensee Event Report (LER) data sheets, has been performed to characterize and highlight valve failures in light water reactor (LWR) nuclear power plants and provide guidance for valve improvement programs. The analysis is based on data from 1975 through 1978. Over this period, 889 valve citations were reported for pressurized water reactor (PWR) plants and 891 for boiling water reactor (BWR) plants. This report presents the pertinent LER data in a manner which indicates valve performance areas toward which improvement efforts may be directed.

  20. A Case Study on Engineering Failure Analysis of Link Chain

    PubMed Central

    Lee, Seong-Beom; Lee, Hong-Chul

    2010-01-01

    Objectives The objective of this study was to investigate the effect of chain installation condition on stress distribution that could eventually cause disastrous failure from sudden deformation and geometric rupture. Methods Fractographic method used for the failed chain indicates that over-stress was considered as the root cause of failure. 3D modeling and finite element analysis for the chain, used in a crane hook, were performed with a three-dimensional interactive application program, CATIA, commercial finite element analysis and computational fluid dynamic software, ANSYS. Results The results showed that the state of stress was changed depending on the initial position of the chain that was installed in the hook. Especially, the magnitude of the stress was strongly affected by the bending forces, which are 2.5 times greater (under the simulation condition currently investigated) than that from the plain tensile load. Also, it was noted that the change of load state is strongly related to the failure of parts. The chain can hold an ultimate load of about 8 tons with only the tensile load acting on it. Conclusion The conclusions of this research clearly showed that a reduction of the loss from similar incidents can be achieved when an operator properly handles the installation of the chain. PMID:22953162

  1. Uncertainty Analysis via Failure Domain Characterization: Polynomial Requirement Functions

    NASA Technical Reports Server (NTRS)

    Crespo, Luis G.; Munoz, Cesar A.; Narkawicz, Anthony J.; Kenny, Sean P.; Giesy, Daniel P.

    2011-01-01

    This paper proposes an uncertainty analysis framework based on the characterization of the uncertain parameter space. This characterization enables the identification of worst-case uncertainty combinations and the approximation of the failure and safe domains with a high level of accuracy. Because these approximations are comprised of subsets of readily computable probability, they enable the calculation of arbitrarily tight upper and lower bounds to the failure probability. A Bernstein expansion approach is used to size hyper-rectangular subsets while a sum of squares programming approach is used to size quasi-ellipsoidal subsets. These methods are applicable to requirement functions whose functional dependency on the uncertainty is a known polynomial. Some of the most prominent features of the methodology are the substantial desensitization of the calculations from the uncertainty model assumed (i.e., the probability distribution describing the uncertainty) as well as the accommodation for changes in such a model with a practically insignificant amount of computational effort.

  2. Uncertainty Analysis via Failure Domain Characterization: Unrestricted Requirement Functions

    NASA Technical Reports Server (NTRS)

    Crespo, Luis G.; Kenny, Sean P.; Giesy, Daniel P.

    2011-01-01

    This paper proposes an uncertainty analysis framework based on the characterization of the uncertain parameter space. This characterization enables the identification of worst-case uncertainty combinations and the approximation of the failure and safe domains with a high level of accuracy. Because these approximations are comprised of subsets of readily computable probability, they enable the calculation of arbitrarily tight upper and lower bounds to the failure probability. The methods developed herein, which are based on nonlinear constrained optimization, are applicable to requirement functions whose functional dependency on the uncertainty is arbitrary and whose explicit form may even be unknown. Some of the most prominent features of the methodology are the substantial desensitization of the calculations from the assumed uncertainty model (i.e., the probability distribution describing the uncertainty) as well as the accommodation for changes in such a model with a practically insignificant amount of computational effort.

  3. Failure analysis of electrolyte-supported solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Fleischhauer, Felix; Tiefenauer, Andreas; Graule, Thomas; Danzer, Robert; Mai, Andreas; Kuebler, Jakob

    2014-07-01

    For solid oxide fuel cells (SOFCs) one key aspect is the structural integrity of the cell and hence its thermo mechanical long term behaviour. The present study investigates the failure mechanisms and the actual causes for fracture of electrolyte supported SOFCs which were run using the current μ-CHP system of Hexis AG, Winterthur - Switzerland under lab conditions or at customer sites for up to 40,000 h. In a first step several operated stacks were demounted for post-mortem inspection, followed by a fractographic evaluation of the failed cells. The respective findings are then set into a larger picture including an analysis of the present stresses acting on the cell like thermal and residual stresses and the measurements regarding the temperature dependent electrolyte strength. For all investigated stacks, the mechanical failure of individual cells can be attributed to locally acting bending loads, which rise due to an inhomogeneous and uneven contact between the metallic interconnect and the cell.

  4. Failure Rate Data Analysis for High Technology Components

    SciTech Connect

    L. C. Cadwallader

    2007-07-01

    Understanding component reliability helps designers create more robust future designs and supports efficient and cost-effective operations of existing machines. The accelerator community can leverage the commonality of its high-vacuum and high-power systems with those of the magnetic fusion community to gain access to a larger database of reliability data. Reliability studies performed under the auspices of the International Energy Agency are the result of an international working group, which has generated a component failure rate database for fusion experiment components. The initial database work harvested published data and now analyzes operating experience data. This paper discusses the usefulness of reliability data, describes the failure rate data collection and analysis effort, discusses reliability for components with scarce data, and points out some of the intersections between magnetic fusion experiments and accelerators.

  5. Mode analysis in optics through fractional transforms.

    PubMed

    Alieva, T; Bastiaans, M J

    1999-09-01

    The relationship between the mode content and the fractional Fourier and fractional Hankel transforms of a function is established. It is shown that the Laguerre-Gauss spectrum of a rotationally symmetric wave front can be determined from the wave front's fractional Hankel transforms taken at the optical axis. PMID:18073985

  6. Further Development of Rotating Rake Mode Measurement Data Analysis

    NASA Technical Reports Server (NTRS)

    Dahl, Milo D.; Hixon, Ray; Sutliff, Daniel L.

    2013-01-01

    The Rotating Rake mode measurement system was designed to measure acoustic duct modes generated by a fan stage. After analysis of the measured data, the mode amplitudes and phases were quantified. For low-speed fans within axisymmetric ducts, mode power levels computed from rotating rake measured data would agree with the far-field power levels on a tone by tone basis. However, this agreement required that the sound from the noise sources within the duct propagated outward from the duct exit without reflection at the exit and previous studies suggested conditions could exist where significant reflections could occur. To directly measure the modes propagating in both directions within a duct, a second rake was mounted to the rotating system with an offset in both the axial and the azimuthal directions. The rotating rake data analysis technique was extended to include the data measured by the second rake. The analysis resulted in a set of circumferential mode levels at each of the two rake microphone locations. Radial basis functions were then least-squares fit to this data to obtain the radial mode amplitudes for the modes propagating in both directions within the duct. The fit equations were also modified to allow evanescent mode amplitudes to be computed. This extension of the rotating rake data analysis technique was tested using simulated data, numerical code produced data, and preliminary in-duct measured data.

  7. Fundamental aspects of and failure modes in high-temperature composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.; Ginty, Carol A.

    1990-01-01

    Fundamental aspects of and attendant failure mechanisms for high temperature composites are summarized. These include: (1) in-situ matrix behavior; (2) load transfer; (3) limits on matrix ductility to survive a given number of cyclic loadings; (4) fundamental parameters which govern thermal stresses; (5) vibration stresses; and (6) impact resistance. The resulting guidelines are presented in terms of simple equations which are suitable for the preliminary assessment of the merits of a particular high temperature composite in a specific application.

  8. Seismicity, shear failure and modes of deformation in deep subduction zones

    NASA Technical Reports Server (NTRS)

    Lundgren, Paul R.; Giardini, Domenico

    1992-01-01

    The joint hypocentral determination method is used to relocate deep seismicity reported in the International Seismological Center catalog for earthquakes deeper than 400 km in the Honshu, Bonin, Mariannas, Java, Banda, and South America subduction zones. Each deep seismic zone is found to display planar features of seismicity parallel to the Harvard centroid-moment tensor nodal planes, which are identified as planes of shear failure. The sense of displacement on these planes is one of resistance to deeper penetration.

  9. Asian summer monsoon rainfall predictability: a predictable mode analysis

    NASA Astrophysics Data System (ADS)

    Wang, Bin; Lee, June-Yi; Xiang, Baoqiang

    2015-01-01

    To what extent the Asian summer monsoon (ASM) rainfall is predictable has been an important but long-standing issue in climate science. Here we introduce a predictable mode analysis (PMA) method to estimate predictability of the ASM rainfall. The PMA is an integral approach combining empirical analysis, physical interpretation and retrospective prediction. The empirical analysis detects most important modes of variability; the interpretation establishes the physical basis of prediction of the modes; and the retrospective predictions with dynamical models and physics-based empirical (P-E) model are used to identify the "predictable" modes. Potential predictability can then be estimated by the fractional variance accounted for by the "predictable" modes. For the ASM rainfall during June-July-August, we identify four major modes of variability in the domain (20°S-40°N, 40°E-160°E) during 1979-2010: (1) El Niño-La Nina developing mode in central Pacific, (2) Indo-western Pacific monsoon-ocean coupled mode sustained by a positive thermodynamic feedback with the aid of background mean circulation, (3) Indian Ocean dipole mode, and (4) a warming trend mode. We show that these modes can be predicted reasonably well by a set of P-E prediction models as well as coupled models' multi-model ensemble. The P-E and dynamical models have comparable skills and complementary strengths in predicting ASM rainfall. Thus, the four modes may be regarded as "predictable" modes, and about half of the ASM rainfall variability may be predictable. This work not only provides a useful approach for assessing seasonal predictability but also provides P-E prediction tools and a spatial-pattern-bias correction method to improve dynamical predictions. The proposed PMA method can be applied to a broad range of climate predictability and prediction problems.

  10. Simulation and Analysis of the Hybrid Operating Mode in ITER

    SciTech Connect

    Kessel, C.E.; Budny, R.V.; Indireshkumar, K.

    2005-09-22

    The hybrid operating mode in ITER is examined with 0D systems analysis, 1.5D discharge scenario simulations using TSC and TRANSP, and the ideal MHD stability is discussed. The hybrid mode has the potential to provide very long pulses and significant neutron fluence if the physics regime can be produced in ITER. This paper reports progress in establishing the physics basis and engineering limitation for the hybrid mode in ITER.

  11. Effect of implant connection and restoration design (screwed vs. cemented) in reliability and failure modes of anterior crowns.

    PubMed

    Freitas, Amilcar C; Bonfante, Estevam A; Rocha, Eduardo P; Silva, Nelson R F A; Marotta, Leonard; Coelho, Paulo G

    2011-08-01

    The mechanical performance of cemented or screw-retained implant-supported crowns with an internal or external configuration is yet to be understood. This in vitro study evaluated the effect of screw-retained and cement-retained prostheses on internal and external implant-abutment connections. Thereby, the reliability and failure modes of crowns were investigated. Eighty-four implants (Emfils; Colosso Evolution system) were divided into four groups (n=21 each): screw-retained and internal connection (Si), screw-retained and external connection (Se), cement-retained and internal connection (Ci), and cement-retained and external connection (Ce). Ti-6Al-4V abutments were torqued (30 Ncm) to the implants, and maxillary central incisor metal crowns were torqued (30 Ncm) or cemented (Rely X Unicem; 3M-ESPE) and subjected to accelerated life-testing in water. Use-level probability Weibull curves and reliability for 50,000 cycles at 150 N were calculated. The β values for Si (1.72), Se (1.50), Ci (1.34), and Ce (1.77) groups indicated that fatigue/damage accumulation accelerated their failure. The Ci group presented the highest reliability, the Se group presented the lowest reliability, and Si and Ce groups presented intermediate reliability. Screw-retained restorations presented mainly abutment fracture. Cement-retained restorations resulted in failures of the screw in the Ce group, but implant/screw fracture in the Ci group. PMID:21726295

  12. Program to analyze the failure mode of lead-acid batteries

    NASA Astrophysics Data System (ADS)

    Zuckerbrod, David

    1986-03-01

    The electrical characteristics of large lead-acid cells from nuclear power plants were studied. The overall goal was to develop non-destructive tests to predict cell failure using this easily obtained information. Cell capacitance, internal resistance, reaction resistance for hydrogen evolution and cell capacity were measured on a lead-calcium cell in good condition. A high float voltage and low internal resistance were found to correlate with good cell capacity in cells selected from a set of six lead-antimony cells in poor conditions.

  13. Lithographic chip identification: meeting the failure analysis challenge

    NASA Astrophysics Data System (ADS)

    Perkins, Lynn; Riddell, Kevin G.; Flack, Warren W.

    1992-06-01

    This paper describes a novel method using stepper photolithography to uniquely identify individual chips for permanent traceability. A commercially available 1X stepper is used to mark chips with an identifier or `serial number' which can be encoded with relevant information for the integrated circuit manufacturer. The permanent identification of individual chips can improve current methods of quality control, failure analysis, and inventory control. The need for this technology is escalating as manufacturers seek to provide six sigma quality control for their products and trace fabrication problems to their source. This need is especially acute for parts that fail after packaging and are returned to the manufacturer for analysis. Using this novel approach, failure analysis data can be tied back to a particular batch, wafer, or even a position within a wafer. Process control can be enhanced by identifying the root cause of chip failures. Chip identification also addresses manufacturers concerns with increasing incidences of chip theft. Since chips currently carry no identification other than the manufacturer's name and part number, recovery efforts are hampered by the inability to determine the sales history of a specific packaged chip. A definitive identifier or serial number for each chip would address this concern. The results of chip identification (patent pending) are easily viewed through a low power microscope. Batch number, wafer number, exposure step, and chip location within the exposure step can be recorded, as can dates and other items of interest. An explanation of the chip identification procedure and processing requirements are described. Experimental testing and results are presented, and potential applications are discussed.

  14. Analysis of damage and failure in metal matrix composites

    SciTech Connect

    Brust, F.W.; Majumdar, B.S.; Newaz, G.M.

    1995-12-31

    This paper presents the results of the analysis of the constitutive response of a model Metal Matrix Composite (MMC) system. The model is described first, followed by some direct comparison of predicted response to corresponding experimental data. An important result discussed here is that when model verification is made, it is important to compare load direction response to the experimental data, but also, comparisons to the out of load direction response must be made, or the model may not be performing as desired. Some discussion of failure predictions using simple models is also made here.

  15. Analysis of rock bolt material failures at the WIPP site

    SciTech Connect

    Lucas, J.P.

    1984-09-01

    The report describes an investigation conducted on rock bolt material (AISI 1040 plain carbon steel), as called for in ASTM F-432. Failure analysis was performed on rock bolts that failed in-service, and mechanical tests were conducted on rock bolt materials in a simulated WIPP environment. The mechanical tests results indicate that fracture was environmentally assisted. Strong evidence indicated that hydrogen embrittlement influenced the fracture mechanisms. In the most agressive test environment, the ductility loss during sustained-load tensile testing was large. Such ductility loss was attributed to embrittlement caused by the absorption of hydrogen. 10 references, 17 figures, 8 tables.

  16. 14 CFR 417.224 - Probability of failure analysis.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ..., must account for launch vehicle failure probability in a consistent manner. A launch vehicle failure... probabilistically valid. For a launch vehicle with fewer than two flights, the failure probability estimate must... circumstances. For a launch vehicle with two or more flights, launch vehicle failure probability......

  17. Relaxation mode analysis and Markov state relaxation mode analysis for chignolin in aqueous solution near a transition temperature.

    PubMed

    Mitsutake, Ayori; Takano, Hiroshi

    2015-09-28

    It is important to extract reaction coordinates or order parameters from protein simulations in order to investigate the local minimum-energy states and the transitions between them. The most popular method to obtain such data is principal component analysis, which extracts modes of large conformational fluctuations around an average structure. We recently applied relaxation mode analysis for protein systems, which approximately estimates the slow relaxation modes and times from a simulation and enables investigations of the dynamic properties underlying the structural fluctuations of proteins. In this study, we apply this relaxation mode analysis to extract reaction coordinates for a system in which there are large conformational changes such as those commonly observed in protein folding/unfolding. We performed a 750-ns simulation of chignolin protein near its folding transition temperature and observed many transitions between the most stable, misfolded, intermediate, and unfolded states. We then applied principal component analysis and relaxation mode analysis to the system. In the relaxation mode analysis, we could automatically extract good reaction coordinates. The free-energy surfaces provide a clearer understanding of the transitions not only between local minimum-energy states but also between the folded and unfolded states, even though the simulation involved large conformational changes. Moreover, we propose a new analysis method called Markov state relaxation mode analysis. We applied the new method to states with slow relaxation, which are defined by the free-energy surface obtained in the relaxation mode analysis. Finally, the relaxation times of the states obtained with a simple Markov state model and the proposed Markov state relaxation mode analysis are compared and discussed. PMID:26429000

  18. Characterization of Deformation and Failure Modes of Ordinary and Auxetic Foams at Different Length Scales

    NASA Astrophysics Data System (ADS)

    Chiang, Fu-Pen

    Sandwich panels with foam core have gained substantial importance in marine structures for the past several decades. However, designers of ships still lack the confidence in composites when compared to traditional structural materials such as aluminum or steel. As a result, composite structures tend to be overdesigned to provide added safety. While there have been numerous studies, most investigators treat the foam cores as made of homogeneous and isotropic materials. But at the length scale of the order of millimeter or smaller, foam is neither homogeneous nor isotropic. In this paper, we present some results of the characteristics of deformation and failure mechanism of polymer foam composites at different length scales. Central to this investigation is a multiscale digital speckle photography technique whereby we can measure detailed full deformation with spatial resolution ranging from centimeters to micrometers. We first investigate the size effect on the mechanical properties of polyurethane foams with and without nanoparticles, crack tip deformation field at different length scales, and the crack propagation characteristics in a foam. Then we present results for a newly created auxetic PVC foam composite. Auxetic materials have a negative Poisson's ratio rendering them to be more resistant to shear failure, indentation, and impact damages. We describe the manufacturing process of this material and demonstrate its advantageous properties as compared to the original foam.

  19. Compressive failure modes and parameter optimization of the trabecular structure of biomimetic fully integrated honeycomb plates.

    PubMed

    Chen, Jinxiang; Tuo, Wanyong; Zhang, Xiaoming; He, Chenglin; Xie, Juan; Liu, Chang

    2016-12-01

    To develop lightweight biomimetic composite structures, the compressive failure and mechanical properties of fully integrated honeycomb plates were investigated experimentally and through the finite element method. The results indicated that: fracturing of the fully integrated honeycomb plates primarily occurred in the core layer, including the sealing edge structure. The morphological failures can be classified into two types, namely dislocations and compactions, and were caused primarily by the stress concentrations at the interfaces between the core layer and the upper and lower laminations and secondarily by the disordered short-fiber distribution in the material; although the fully integrated honeycomb plates manufactured in this experiment were imperfect, their mass-specific compressive strength was superior to that of similar biomimetic samples. Therefore, the proposed bio-inspired structure possesses good overall mechanical properties, and a range of parameters, such as the diameter of the transition arc, was defined for enhancing the design of fully integrated honeycomb plates and improving their compressive mechanical properties. PMID:27612711

  20. Spaceflight-induced bone loss alters failure mode and reduces bending strength in murine spinal segments.

    PubMed

    Berg-Johansen, Britta; Liebenberg, Ellen C; Li, Alfred; Macias, Brandon R; Hargens, Alan R; Lotz, Jeffrey C

    2016-01-01

    Intervertebral disc herniation rates are quadrupled in astronauts following spaceflight. While bending motions are main contributors to herniation, the effects of microgravity on the bending properties of spinal discs are unknown. Consequently, the goal of this study was to quantify the bending properties of tail discs from mice with or without microgravity exposure. Caudal motion segments from six mice returned from a 30-day Bion M1 mission and eight vivarium controls were loaded to failure in four-point bending. After testing, specimens were processed using histology to determine the location of failure, and adjacent motion segments were scanned with micro-computed tomography (μCT) to quantify bone properties. We observed that spaceflight significantly shortened the nonlinear toe region of the force-displacement curve by 32% and reduced the bending strength by 17%. Flight mouse spinal segments tended to fail within the growth plate and epiphyseal bone, while controls tended to fail at the disc-vertebra junction. Spaceflight significantly reduced vertebral bone volume fraction, bone mineral density, and trabecular thickness, which may explain the tendency of flight specimens to fail within the epiphyseal bone. Together, these results indicate that vertebral bone loss during spaceflight may degrade spine bending properties and contribute to increased disc herniation risk in astronauts. PMID:26285046

  1. Canonical failure modes of real-time control systems: insights from cognitive theory

    NASA Astrophysics Data System (ADS)

    Wallace, Rodrick

    2016-04-01

    Newly developed necessary conditions statistical models from cognitive theory are applied to generalisation of the data-rate theorem for real-time control systems. Rather than graceful degradation under stress, automatons and man/machine cockpits appear prone to characteristic sudden failure under demanding fog-of-war conditions. Critical dysfunctions span a spectrum of phase transition analogues, ranging from a ground state of 'all targets are enemies' to more standard data-rate instabilities. Insidious pathologies also appear possible, akin to inattentional blindness consequent on overfocus on an expected pattern. Via no-free-lunch constraints, different equivalence classes of systems, having structure and function determined by 'market pressures', in a large sense, will be inherently unreliable under different but characteristic canonical stress landscapes, suggesting that deliberate induction of failure may often be relatively straightforward. Focusing on two recent military case histories, these results provide a caveat emptor against blind faith in the current path-dependent evolutionary trajectory of automation for critical real-time processes.

  2. TOPICAL REVIEW: Normal mode analysis and applications in biological physics

    NASA Astrophysics Data System (ADS)

    Dykeman, Eric C.; Sankey, Otto F.

    2010-10-01

    Normal mode analysis has become a popular and often used theoretical tool in the study of functional motions in enzymes, viruses, and large protein assemblies. The use of normal modes in the study of these motions is often extremely fruitful since many of the functional motions of large proteins can be described using just a few normal modes which are intimately related to the overall structure of the protein. In this review, we present a broad overview of several popular methods used in the study of normal modes in biological physics including continuum elastic theory, the elastic network model, and a new all-atom method, recently developed, which is capable of computing a subset of the low frequency vibrational modes exactly. After a review of the various methods, we present several examples of applications of normal modes in the study of functional motions, with an emphasis on viral capsids.

  3. Retention failure analysis of metal-oxide based resistive memory

    NASA Astrophysics Data System (ADS)

    Choi, Shinhyun; Lee, Jihang; Kim, Sungho; Lu, Wei D.

    2014-09-01

    Resistive switching devices (RRAMs) have been proposed a promising candidate for future memory and neuromorphic applications. Central to the successful application of these emerging devices is the understanding of the resistance switching and failure mechanism, and identification of key physical parameters that will enable continued device optimization. In this study, we report detailed retention analysis of a TaOx based RRAM at high temperatures and the development of a microscopic oxygen diffusion model that fully explains the experimental results and can be used to guide future device developments. The device conductance in low resistance state (LRS) was constantly monitored at several elevated temperatures (above 300 °C), and an initial gradual conductivity drift followed by a sudden conductance drop were observed during retention failure. These observations were explained by a microscopic model based on oxygen vacancy diffusion, which quantitatively explains both the initial gradual conductance drift and the sudden conductance drop. Additionally, a non-monotonic conductance change, with an initial conductance increase followed by the gradual conductance decay over time, was observed experimentally and explained within the same model framework. Specifically, our analysis shows that important microscopic physical parameters such as the activation energy for oxygen vacancy migration can be directly calculated from the failure time versus temperature relationship. Results from the analytical model were further supported by detailed numerical multi-physics simulation, which confirms the filamentary nature of the conduction path in LRS and the importance of oxygen vacancy diffusion in device reliability. Finally, these high-temperature stability measurements also reveal the existence of multiple filaments in the same device.

  4. Improved reliability analysis method based on the failure assessment diagram

    NASA Astrophysics Data System (ADS)

    Zhou, Yu; Zhang, Zheng; Zhong, Qunpeng

    2012-07-01

    With the uncertainties related to operating conditions, in-service non-destructive testing (NDT) measurements and material properties considered in the structural integrity assessment, probabilistic analysis based on the failure assessment diagram (FAD) approach has recently become an important concern. However, the point density revealing the probabilistic distribution characteristics of the assessment points is usually ignored. To obtain more detailed and direct knowledge from the reliability analysis, an improved probabilistic fracture mechanics (PFM) assessment method is proposed. By integrating 2D kernel density estimation (KDE) technology into the traditional probabilistic assessment, the probabilistic density of the randomly distributed assessment points is visualized in the assessment diagram. Moreover, a modified interval sensitivity analysis is implemented and compared with probabilistic sensitivity analysis. The improved reliability analysis method is applied to the assessment of a high pressure pipe containing an axial internal semi-elliptical surface crack. The results indicate that these two methods can give consistent sensitivities of input parameters, but the interval sensitivity analysis is computationally more efficient. Meanwhile, the point density distribution and its contour are plotted in the FAD, thereby better revealing the characteristics of PFM assessment. This study provides a powerful tool for the reliability analysis of critical structures.

  5. Motional-mode analysis of trapped ions

    NASA Astrophysics Data System (ADS)

    Kalis, Henning; Hakelberg, Frederick; Wittemer, Matthias; Mielenz, Manuel; Warring, Ulrich; Schaetz, Tobias

    2016-08-01

    We present two methods for characterization of motional-mode configurations that are generally applicable to the weak- and strong-binding limit of single or multiple trapped atomic ions. Our methods are essential to realize control of the individual as well as the common motional degrees of freedom. In particular, when implementing scalable radio-frequency trap architectures with decreasing ion-electrode distances, local curvatures of electric potentials need to be measured and adjusted precisely, e.g., to tune phonon tunneling and control effective spin-spin interaction. We demonstrate both methods using single 25Mg+ ions that are individually confined 40 μ m above a surface-electrode trap array and prepared close to the ground state of motion in three dimensions.

  6. Perturbation analysis of electromagnetic geodesic acoustic modes

    SciTech Connect

    Ren, Haijun

    2014-06-15

    Lagrangian displacement and magnetic field perturbation response to the geodesic acoustic mode is analyzed by using the ideal magnetohydrodynamic equations in a large-aspect-ratio tokamak. δB{sub θ}, the poloidal component of magnetic field perturbation, has poloidal wave number m = 2 created by the poloidal displacement ξ{sub θ}. The parallel perturbation of magnetic field, δB{sub ∥}, has a poloidally asymmetric structure with m = 1 and is on the same order of magnitude with δB{sub θ} to the leading order. The radial displacement ξ{sub r} is of order O(βϵξ{sub θ}) but plays a significant role in determining δB{sub ∥}, where β is the plasma/magnetic pressure ratio and ϵ is the inverse aspect ratio.

  7. Failure Analysis of Nonvolatile Residue (NVR) Analyzer Model SP-1000

    NASA Technical Reports Server (NTRS)

    Potter, Joseph C.

    2011-01-01

    National Aeronautics and Space Administration (NASA) subcontractor Wiltech contacted the NASA Electrical Lab (NE-L) and requested a failure analysis of a Solvent Purity Meter; model SP-IOOO produced by the VerTis Instrument Company. The meter, used to measure the contaminate in a solvent to determine the relative contamination on spacecraft flight hardware and ground servicing equipment, had been inoperable and in storage for an unknown amount of time. NE-L was asked to troubleshoot the unit and make a determination on what may be required to make the unit operational. Through the use of general troubleshooting processes and the review of a unit in service at the time of analysis, the unit was found to be repairable but would need the replacement of multiple components.

  8. Ultrasound elastography using empirical mode decomposition analysis.

    PubMed

    Sadeghi, Sajjad; Behnam, Hamid; Tavakkoli, Jahan

    2014-01-01

    Ultrasound elastography is a non-invasive method which images the elasticity of soft-tissues. To make an image, pre and after a small compression, ultrasound radio frequency (RF) signals are acquired and the time delays between them are estimated. The first differentiation of displacement estimations is called elastogram. In this study, we are going to make an elastogram using the processing method named empirical mode decomposition (EMD). EMD is an analytic technique which decomposes a complicated signal to a collection of simple signals called intrinsic mode functions (IMFs). The idea of paper is using these IMFs instead of primary RF signals. To implement the algorithms two different datasets selected. The first one was data from a sandwich structure of normal and cooked tissue. The second dataset consisted of around 180 frames acquired from a malignant breast tumor. For displacement estimating, two different methods, cross-correlation and wavelet transform, were used too and for evaluating the quality, two conventional parameters, signal-to-noise ratio (SNR) and contrast-to-noise ratio (CNR) calculated for each image. Results show that in both methods after using EMD the quality improves. In first dataset and cross correlation technique CNR and SNR improve about 16 dB and 9 dB respectively. In same dataset by using wavelet technique, the parameters show 14 dB and 10 dB improvement respectively. In second dataset (breast tumor data) CNR and SNR in cross correlation method improve 18 dB and 7 dB and in wavelet technique improve 17 dB and 6 dB respectively. PMID:24696805

  9. Analysis of a Turbine Blade Failure in a Military Turbojet Engine

    NASA Astrophysics Data System (ADS)

    Sahoo, Benudhar; Satpathy, R. K.; Panigrahi, S. K.

    2016-06-01

    This paper deals with failure analysis of a low-pressure turbine blade of a straight flow turbojet engine. The blade is made of a wrought precipitation hardened Nickel base superalloy with oxidation-resistant diffusion aluminizing coating. The failure mode is found to be fatigue with multiple cracks inside the blade having crack origin at metal carbides. In addition to the damage in the coating, carbide banding has been observed in few blades. Carbide banding may be defined as inclusions in the form of highly elongated along deformation direction. The size, shape and banding of carbides and their location critically affect the failure of blades. Carbon content needs to be optimized to reduce interdendritic segregation and thereby provide improved fatigue and stress rupture life. Hence, optimization of size, shape and distribution of carbides in the billet and forging parameters during manufacturing of blade play a vital role to eliminate/reduce extent of banding. Reference micrographs as acceptance criteria are essential for evaluation of raw material and blade. There is a need to define the acceptance criteria for carbide bandings and introduce more sensitive ultrasonic check during billet and on finished blade inspection.

  10. Finite-Element Damage Analysis for Failure Prediction of Warm Hydroforming Tubular Magnesium Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Chan, L. C.

    2015-02-01

    Bursting has been recognized by many researchers as a common failure mode in the tube hydroforming (THF) process. Therefore, the prediction of the bursting that occurs during the THF process has received much attention in the manufacturing industry and research institutions. Effective prediction of failure can reduce significantly the number of practical trials required to obtain the desired products. However, the prediction of such bursting for magnesium-based (Mg-based) alloy can be a rather difficult issue due to the nonlinear nature of the model used to describe the deformation process at elevated temperatures. This article proposes the failure prediction of Mg-based alloy during the THF process at elevated temperatures by using the Marciniak and Kuczynski (M-K) model. In the study, numerical simulation was performed by the finite-element (FE) analysis commercial software ABAQUS, with the material model assumed to be elastic-plastic. The constitutive model of Mg-based alloy (AZ31B) tube at different elevated temperatures, for instance at 493 K, 523 K, and 553 K, was represented by the Fields-Backofen constitutive equation, with material parameters collected from relevant literature. Accordingly, THF experiments were conducted by a self-developed thermal hydroforming attachment coping with an existing hydraulic power press to validate the prediction of the numerical results. The geometrical parameters for the specimen tubes used in the experiment were Ø22 × 150 mm, and 1.5 mm wall thickness. The numerical and the experimental results were demonstrated to have good agreement. The results of the simulation and the THF experiments imply that the model proposed in this study can provide a reliable prediction of the failure analysis of the Mg-based alloy tube during the THF process.

  11. Crack propagation studies to determine benign or catastrophic failure modes for aerospace thin-rim gears. Ph.D. Thesis

    SciTech Connect

    Lewicki, D.G.

    1996-05-01

    Analytical and experimental studies were performed to investigate the effect of rim thickness on gear tooth crack propagation. The goal was to determine whether cracks grew through gear teeth (benign failure mode) or through gear rims (catastrophic failure mode) for various rim thicknesses. Gear tooth crack propagation was simulated using a finite element based computer program. Principles of linear elastic fracture mechanics were used. Quarter-point, triangular elements were used at the crack tip to represent the stress singularity. Crack tip stress intensity factors were estimated and used to determine crack propagation direction and fatigue crack growth rate. The computer program used had an automated crack propagation option in which cracks were grown numerically using an automated re-meshing scheme. In addition, experimental studies were performed in the NASA Lewis Spur Gear Fatigue Rig. Gears with various backup ratios were tested to validate crack path predictions. Also, specialized crack propagation gages were installed on the test gears to measure gear tooth crack growth rate. From both predictions and tests, gears with backup ratios (film thickness divided by tooth height) of 3.3 and 1.0 produced tooth fractures while a backup ratio of 0.3 produced rim fractures. For a backup ratio of 0.5, the experiments produced rim fractures and the predictions produced both rim and tooth fractures, depending on the initial crack conditions. Good correlation between the predicted number of crack propagation cycles and measured number of cycles was achieved using both the Paris fatigue crack growth method and the Collipfiest crack growth equation when fatigue crack closure was considered.

  12. Failure modes in high-power lithium-ion batteries for use inhybrid electric vehicles

    SciTech Connect

    Kostecki, R.; Zhang, X.; Ross Jr., P.N.; Kong, F.; Sloop, S.; Kerr, J.B.; Striebel, K.; Cairns, E.; McLarnon, F.

    2001-06-22

    The Advanced Technology Development (ATD) Program seeks to aid the development of high-power lithium-ion batteries for hybrid electric vehicles. Nine 18650-size ATD baseline cells were tested under a variety of conditions. The cells consisted of a carbon anode, LiNi{sub 0.8}Co{sub 0.2}O{sub 2} cathode and DEC-EC-LiPF{sub 6} electrolyte, and they were engineered for high-power applications. Selected instrumental techniques such as synchrotron IR microscopy, Raman spectroscopy, scanning electron microscopy, atomic force microscopy, gas chromatography, etc. were used to characterize the anode, cathode, current collectors and electrolyte from these cells. The goal was to identify detrimental processes which lead to battery failure under a high-current cycling regime as well as during storage at elevated temperatures. The diagnostic results suggest that the following factors contribute to the cell power loss: (a) SEI deterioration and non-uniformity on the anode, (b) morphology changes, increase of impedance and phase separation on the cathode, (c) pitting corrosion on the cathode Al current collector, and (d) decomposition of the LiPF{sub 6} salt in the electrolyte at elevated temperature.

  13. Electromigration failure modes and Blech effect in single-inlaid Cu interconnects

    NASA Astrophysics Data System (ADS)

    Thrasher, Stacye R.; Capasso, Cristiano; Zhao, Larry; Hernandez, Richard; Mulski, Peggy; Rose, Stewart; Nguyen, Timothy; Kawasaki, Hisao

    2000-10-01

    This work demonstrates that we can prevent electro migration failures in single-inlaid copper during DC electro migration testing by taking advantage of the Blech effect. This effect, also known as stres-induced backflow, was coined after IA Blech, who first reported this phenomenon for aluminum metal lines. As the metal ions move toward the anode end of the line, as stress build-up occurs opposing the electron wind, thus constrain the void growth. Therefore, a critical length exists for which no electro migration occurs for a specific current density in metal lines. This Blech effect is evident in lines short enough for the stress to fully inhibit the ovoid evolution. We performed electro migration testing of single-inlaid copper metal lines ranging from 5 to 250 micrometers in length. The testing was performed at 300 degrees C with a stress current density of 1.4 X 106 A/cm2. The shorter lines did not show any resistance increase even after hundreds of hours of testing, while the longer lines failed at the same time, independent of the line length. The critical product, was calculated to be between 2800 and 3500 A/cm at 300 degrees C for single-inlaid copper.

  14. Modeling Freedom From Progression for Standard-Risk Medulloblastoma: A Mathematical Tumor Control Model With Multiple Modes of Failure

    SciTech Connect

    Brodin, N. Patrik; Vogelius, Ivan R.; Björk-Eriksson, Thomas; Munck af Rosenschöld, Per; Bentzen, Søren M.

    2013-10-01

    Purpose: As pediatric medulloblastoma (MB) is a relatively rare disease, it is important to extract the maximum information from trials and cohort studies. Here, a framework was developed for modeling tumor control with multiple modes of failure and time-to-progression for standard-risk MB, using published pattern of failure data. Methods and Materials: Outcome data for standard-risk MB published after 1990 with pattern of relapse information were used to fit a tumor control dose-response model addressing failures in both the high-dose boost volume and the elective craniospinal volume. Estimates of 5-year event-free survival from 2 large randomized MB trials were used to model the time-to-progression distribution. Uncertainty in freedom from progression (FFP) was estimated by Monte Carlo sampling over the statistical uncertainty in input data. Results: The estimated 5-year FFP (95% confidence intervals [CI]) for craniospinal doses of 15, 18, 24, and 36 Gy while maintaining 54 Gy to the posterior fossa was 77% (95% CI, 70%-81%), 78% (95% CI, 73%-81%), 79% (95% CI, 76%-82%), and 80% (95% CI, 77%-84%) respectively. The uncertainty in FFP was considerably larger for craniospinal doses below 18 Gy, reflecting the lack of data in the lower dose range. Conclusions: Estimates of tumor control and time-to-progression for standard-risk MB provides a data-driven setting for hypothesis generation or power calculations for prospective trials, taking the uncertainties into account. The presented methods can also be applied to incorporate further risk-stratification for example based on molecular biomarkers, when the necessary data become available.

  15. Incorporating Classification Uncertainty in Competing- risks Nest- failure Analysis

    EPA Science Inventory

    Nesting birds risk nest failure due to many causes. Though partitioning risk of failure among causes has long been of interest to ornithologists, formal methods for estimating competing risk have been lacking.

  16. Deep Borehole Emplacement Mode Hazard Analysis Revision 0

    SciTech Connect

    Sevougian, S. David

    2015-08-07

    This letter report outlines a methodology and provides resource information for the Deep Borehole Emplacement Mode Hazard Analysis (DBEMHA). The main purpose is identify the accident hazards and accident event sequences associated with the two emplacement mode options (wireline or drillstring), to outline a methodology for computing accident probabilities and frequencies, and to point to available databases on the nature and frequency of accidents typically associated with standard borehole drilling and nuclear handling operations. Risk mitigation and prevention measures, which have been incorporated into the two emplacement designs (see Cochran and Hardin 2015), are also discussed. A key intent of this report is to provide background information to brief subject matter experts involved in the Emplacement Mode Design Study. [Note: Revision 0 of this report is concentrated more on the wireline emplacement mode. It is expected that Revision 1 will contain further development of the preliminary fault and event trees for the drill string emplacement mode.

  17. Ayame/PAM-D apogee kick motor nozzle failure analysis

    NASA Technical Reports Server (NTRS)

    1981-01-01

    The failure of two communication satellites during firing sequence were examined. The correlation/comparison of the circumstances of the Ayame incidents and the failure of the STAR 48 (DM-2) motor are reviewed. The massive nozzle failure of the AKM to determine the impact on spacecraft performance is examined. It is recommended that a closer watch is kept on systems techniques,

  18. Analysis of multi-mode to single-mode conversion at 635 nm and 1550 nm

    NASA Astrophysics Data System (ADS)

    Zamora, Vanessa; Bogatzki, Angelina; Arndt-Staufenbiel, Norbert; Hofmann, Jens; Schröder, Henning

    2016-03-01

    We propose two low-cost and robust optical fiber systems based on the photonic lantern (PL) technology for operating at 635 nm and 1550 nm. The PL is an emerging technology that couples light from a multi-mode (MM) fiber to several single-mode (SM) fibers via a low-loss adiabatic transition. This bundle of SM fibers is observed as a MM fiber system whose spatial modes are the degenerate supermodes of the bundle. The adiabatic transition allows that those supermodes evolve into the modes of the MM fiber. Simulations of the MM fiber end structure and its taper transition have been performed via functional mode solver tools in order to understand the modal evolution in PLs. The modelled design consists of 7 SM fibers inserted into a low-index capillary. The material and geometry of the PLs are chosen such that the supermodes match to the spatial modes of the desired step-index MM fiber in a moderate loss transmission. The dispersion of materials is also considered. These parameters are studied in two PL systems in order to reach a spectral transmission from 450 nm to 1600 nm. Additionally, an analysis of the geometry and losses due to the mismatching of modes is presented. PLs are typically used in the fields of astrophotonics and space photonics. Recently, they are demonstrated as mode converters in telecommunications, especially focusing on spatial division multiplexing. In this study, we show the use of PLs as a promising interconnecting tool for the development of miniaturized spectrometers operating in a broad wavelength range.

  19. Structural integrity and failure mechanisms of a smart piezoelectric actuator under a cyclic bending mode

    NASA Astrophysics Data System (ADS)

    Woo, Sung-Choong; Goo, Nam Seo

    2008-08-01

    Information on the onset and evolution of damage within materials is essential for guaranteeing the integrity of actuator systems. The authors have evaluated the structural integrity and the failure mechanisms of smart composite actuators with a PZT ceramic plate under electric cyclic loading. For this, two kinds of actuators, actuator 1 and actuator 2, were manufactured. Prior to the main testing, performance testing was performed on the actuators to determine their resonant frequencies. Electric cyclic tests were conducted up to twenty million cycles. An acoustic emission technique was used for monitoring the damage evolution in real time. We observed the extent of the damage after testing using scanning electron microscopy and reflected optical microscopy to support characteristics in the acoustic emission behavior that corresponded to specific types of damage mechanisms. It was shown that the initial damage mechanism of the smart composite actuator under electric cyclic loading originated from the transgranular micro-fatigue damage in the PZT ceramic layer. With increasing cycles, a local intergranular crack initiated and developed onto the surface of the PZT ceramic layer or propagated into the internal layer. Finally, short-circuiting led to the electric breakdown of the actuator. These results were different depending on the drive frequencies and the configuration of the actuators. Moreover, we differentiated between the aforementioned damage mechanisms via AE signal pattern analyses based on the primary frequency and the waveform. From our results, we conclude that the drive frequency and the existence of a protecting layer are dominant factors in the structural integrity of the smart composite actuator.

  20. Wavelet-based signal analysis for heart failure hospitalization prediction.

    PubMed

    Iakovidis, Dimitris K; Douska, Dimitra; Barba, Evaggelia; Koulaouzidis, George

    2016-01-01

    Heart failure (HF) is commonly a chronic condition associated with frequent hospital admissions. Early knowledge about a possible deterioration of this condition would enable early treatment for the prevention of adverse events and related hospital admissions. In this paper we present a computational method for predictive information extraction from daily physiological signals, which can be obtained by a telemonitoring system with wearable sensors. It is based on wavelet analysis of temporal signal patterns. Experiments with data from patients enrolled in a telemonitoring protocol show that the proposed method is capable of predicting HF hospitalization events one day before they happen, even in the case of low compliance to the protocol. These results indicate a promising perspective towards a monitoring system that would provide improved life quality for HF patients. PMID:27225548

  1. Micromechanical analysis of the failure process in ceramic matrix composites

    NASA Technical Reports Server (NTRS)

    Rubinstein, Asher A.

    1991-01-01

    An analysis of the effectiveness of fiber reinforcement in brittle matrix composites is presented. The analytical method allows consideration of discrete fiber distribution and examination of the development of crack growth parameters on the microscale. The problem associated with bridging zone development is addressed here; therefore, the bridging zone is considered to be smaller than the main preexisting crack, and the small scale approach is used. The mechanics of the reinforcement is accurately accounted for in the process zone of a growing crack. Closed form solutions characterizing the initial failure process are presented for linear and nonlinear force-fiber pullout displacement relationships. The implicit exact solution for the extended bridging zone is presented as well.

  2. Magellan/Galileo solder joint failure analysis and recommendations

    NASA Technical Reports Server (NTRS)

    Ross, Ronald G., Jr.

    1989-01-01

    On or about November 10, 1988 an open circuit solder joint was discovered in the Magellan Radar digital unit (DFU) during integration testing at Kennedy Space Center (KSC). A detailed analysis of the cause of the failure was conducted at the Jet Propulsion Laboratory leading to the successful repair of many pieces of affected electronic hardware on both the Magellan and Galileo spacecraft. The problem was caused by the presence of high thermal coefficient of expansion heat sink and conformal coating materials located in the large (0.055 inch) gap between Dual Inline Packages (DIPS) and the printed wiring board. The details of the observed problems are described and recommendations are made for improved design and testing activities in the future.

  3. Analysis and reduction of well failures in diatomite reservoirs

    SciTech Connect

    Meyer, L.; Jacobsen, J.; Horsman, J.

    1995-12-31

    Well damage induced by compactable formation deformation has occurred in oil fields in the Gulf of Mexico, the mid-continent region, the North Sea, on-shore Europe, Asia, and South America. The diatomite reservoirs of California are particularly susceptible to compaction due to the very high porosity of the diatomite. In these reservoirs well replacement, lost production and abandonment costs have exceeded $200 million to date. In 1994 alone about 40 wells were damaged. A study is currently underway involving data analysis and 3-D visualization, laboratory testing, and numerical modelling to improve understanding of casing damage due to reservoir compaction and to develop tools and operating strategies to reduce casing damage. The study is focused on the South Belridge field. Results to date show a consistent correlation between failure and structural markers and apparent influence of local production and injection supporting the need for 3-D simulation.

  4. Linear Analysis of Drift Ballooning Modes in Tokamak Edge Plasmas

    NASA Astrophysics Data System (ADS)

    Tangri, Varun; Kritz, Arnold; Rafiq, Tariq; Pankin, Alexei

    2012-10-01

    The H-mode pedestal structure depends on the linear stability of drift ballooning modes (DBMs) in many H-mode pedestal models. Integrated modeling that uses these pedestal models requires fast evaluation of linear stability of DBMs. Linear analysis of DBMs is also needed in the computations of effective diffusivities associated with anomalous transport that is driven by the DBMs in tokamak edge plasmas. In this study several numerical techniques of linear analysis of the DBMs are investigated. Differentiation matrix based spectral methods are used to compute the physical eigenvalues of the DBMs. The model for DBMs used here consists of six differential equations [T. Rafiq et al. Phys. Plasmas, 17, 082511, (2010)]. It is important to differentiate among non-physical (numerical) modes and physical modes. The determination of the number of eigenvalues is solved by a computation of the `nearest' and `ordinal' distances. The Finite Difference, Hermite and Sinc based differentiation matrices are used. It is shown that spectral collocation methods are more accurate than finite difference methods. The technique that has been developed for calculating eigenvalues is quite general and is relevant in the computation of other modes that utilize the ballooning mode formalism.

  5. Code System for the Analysis of Component Failure Data with a Compound Statistical Model.

    Energy Science and Technology Software Center (ESTSC)

    2000-08-22

    Version 00 Two separate but similar Fortran computer codes have been developed for the analysis of component failure data with a compound statistical model: SAFE-D and SAFE-R. The SAFE-D code (Statistical Analysis for Failure Estimation-failure-on-Demand) analyzes data which give the observed number of failures (failure to respond properly) in a specified number of demands for several similar components that should change their condition upon demand. The second program, SAFE-R (Statistical Analysis for Failure Estimation-failure Rate)more » is to be used to analyze normally operating components for which the observed number of failures in a specified operating time is given. In both these codes the failure parameter (failure probability per demand for SAFE-D or failure rate for SAFE-R) may be assumed equal for all similar components (the homogeneous failure model) or may be assumed to be a random variable distributed among similar components according to a prior distribution (the heterogeneous or compound failure model). Related information can be found at the developer's web site: http://www.mne.ksu.edu/~jks/.« less

  6. Mode error analysis of impedance measurement using twin wires

    NASA Astrophysics Data System (ADS)

    Huang, Liang-Sheng; Yoshiro, Irie; Liu, Yu-Dong; Wang, Sheng

    2015-03-01

    Both longitudinal and transverse coupling impedance for some critical components need to be measured for accelerator design. The twin wires method is widely used to measure longitudinal and transverse impedance on the bench. A mode error is induced when the twin wires method is used with a two-port network analyzer. Here, the mode error is analyzed theoretically and an example analysis is given. Moreover, the mode error in the measurement is a few percent when a hybrid with no less than 25 dB isolation and a splitter with no less than 20 dB magnitude error are used. Supported by Natural Science Foundation of China (11175193, 11275221)

  7. Influence of preparation design and ceramic thicknesses on fracture resistance and failure modes of premolar partial coverage restorations

    PubMed Central

    Guess, Petra C.; Schultheis, Stefan; Wolkewitz, Martin; Zhang; Strub, Joerg R.

    2015-01-01

    Statement of problem Preparation designs and ceramic thicknesses are key factors for the long-term success of minimally invasive premolar partial coverage restorations. However, only limited information is presently available on this topic. Purpose The aim of this in vitro study was to evaluate the fracture resistance and failure modes of ceramic premolar partial coverage restorations with different preparation designs and ceramic thicknesses. Material and methods Caries-free human premolars (n= 144) were divided into 9 groups. Palatal onlay preparation comprised reduction of the palatal cusp by 2 mm (Palatal-Onlay-Standard), 1 mm (Palatal-Onlay-Thin), or 0.5 mm (Palatal-Onlay-Ultra-Thin). Complete-coverage onlay preparation additionally included the buccal cusp (Occlusal-Onlay-Standard; Occlusal-Onlay-Thin; Occlusal-Onlay-Ultra-Thin). Labial surface preparations with chamfer reductions of 0.8 mm (Complete-Veneer-Standard), 0.6 mm (Complete-Veneer-Thin) and 0.4 mm (Complete-Veneer-Ultra-Thin) were implemented for complete veneer restorations. Restorations were fabricated from a pressable lithium-disilicate ceramic (IPS-e.max-Press) and cemented adhesively (Syntac-Classic/Variolink-II). All specimens were subjected to cyclic mechanical loading (F= 49 N, 1.2 million cycles) and simultaneous thermocycling (5°C to 55°C) in a mouth-motion simulator. After fatigue, restorations were exposed to single-load-to-failure. Two-way ANOVA was used to identify statistical differences. Pair-wise differences were calculated and P-values were adjusted by the Tukey–Kramer method (α= .05). Results All specimens survived fatigue. Mean (SD) load to failure values (N) were as follows: 837 (320/Palatal-Onlay-Standard), 1055 (369/Palatal-Onlay-Thin), 1192 (342/Palatal-Onlay-Ultra-Thin), 963 (405/Occlusal-Onlay-Standard), 1108 (340/Occlusal-Onlay-Thin), 997 (331/Occlusal-Onlay-Ultra-Thin), 1361 (333/Complete-Veneer-Standard), 1087 (251/Complete-Veneer-Thin), 883 (311/Complete

  8. Global and Koopman modes analysis of sound generation in mixing layers

    NASA Astrophysics Data System (ADS)

    Song, G.; Alizard, F.; Robinet, J.-C.; Gloerfelt, X.

    2013-12-01

    It is now well established that linear and nonlinear instability waves play a significant role in the noise generation process for a wide variety of shear flows such as jets or mixing layers. In that context, the problem of acoustic radiation generated by spatially growing instability waves of two-dimensional subsonic and supersonic mixing layers are revisited in a global point of view, i.e., without any assumption about the base flow, in both a linear and a nonlinear framework by using global and Koopman mode decompositions. In that respect, a timestepping technique based on disturbance equations is employed to extract the most dynamically relevant coherent structures for both linear and nonlinear regimes. The present analysis proposes thus a general strategy for analysing the near-field coherent structures which are responsible for the acoustic noise in these configurations. In particular, we illustrate the failure of linear global modes to describe the noise generation mechanism associated with the vortex pairing for the subsonic regime whereas they appropriately explain the Mach wave radiation of instability waves in the supersonic regime. By contrast, the Dynamic Mode Decomposition (DMD) analysis captures both the near-field dynamics and the far-field acoustics with a few number of modes for both configurations. In addition, the combination of DMD and linear global modes analyses provides new insight about the influence on the radiated noise of nonlinear interactions and saturation of instability waves as well as their interaction with the mean flow.

  9. Time-Frequency Analysis of the Dispersion of Lamb Modes

    NASA Technical Reports Server (NTRS)

    Prosser, W. H.; Seale, Michael D.; Smith, Barry T.

    1999-01-01

    Accurate knowledge of the velocity dispersion of Lamb modes is important for ultrasonic nondestructive evaluation methods used in detecting and locating flaws in thin plates and in determining their elastic stiffness coefficients. Lamb mode dispersion is also important in the acoustic emission technique for accurately triangulating the location of emissions in thin plates. In this research, the ability to characterize Lamb mode dispersion through a time-frequency analysis (the pseudo-Wigner-Ville distribution) was demonstrated. A major advantage of time-frequency methods is the ability to analyze acoustic signals containing multiple propagation modes, which overlap and superimpose in the time domain signal. By combining time-frequency analysis with a broadband acoustic excitation source, the dispersion of multiple Lamb modes over a wide frequency range can be determined from as little as a single measurement. In addition, the technique provides a direct measurement of the group velocity dispersion. The technique was first demonstrated in the analysis of a simulated waveform in an aluminum plate in which the Lamb mode dispersion was well known. Portions of the dispersion curves of the AO, A I , So, and S2 Lamb modes were obtained from this one waveform. The technique was also applied for the analysis of experimental waveforms from a unidirectional graphite/epoxy composite plate. Measurements were made both along and perpendicular to the fiber direction. In this case, the signals contained only the lowest order symmetric and antisymmetric modes. A least squares fit of the results from several source to detector distances was used. Theoretical dispersion curves were calculated and are shown to be in good agreement with experimental results.

  10. Time-Frequency Analysis of the Dispersion of Lamb Modes

    NASA Technical Reports Server (NTRS)

    Prosser, W. H.; Seale, Michael D.; Smith, Barry T.

    1999-01-01

    Accurate knowledge of the velocity dispersion of Lamb modes is important for ultrasonic nondestructive evaluation methods used in detecting and locating flaws in thin plates and in determining their elastic stiffness coefficients. Lamb mode dispersion is also important in the acoustic emission technique for accurately triangulating the location of emissions in thin plates. In this research, the ability to characterize Lamb mode dispersion through a time-frequency analysis (the pseudo Wigner-Ville distribution) was demonstrated. A major advantage of time-frequency methods is the ability to analyze acoustic signals containing multiple propagation modes, which overlap and superimpose in the time domain signal. By combining time-frequency analysis with a broadband acoustic excitation source, the dispersion of multiple Lamb modes over a wide frequency range can be determined from as little as a single measurement. In addition, the technique provides a direct measurement of the group velocity dispersion. The technique was first demonstrated in the analysis of a simulated waveform in an aluminum plate in which the Lamb mode dispersion was well known. Portions of the dispersion curves of the A(sub 0), A(sub 1), S(sub 0), and S(sub 2)Lamb modes were obtained from this one waveform. The technique was also applied for the analysis of experimental waveforms from a unidirectional graphite/epoxy composite plate. Measurements were made both along, and perpendicular to the fiber direction. In this case, the signals contained only the lowest order symmetric and antisymmetric modes. A least squares fit of the results from several source to detector distances was used. Theoretical dispersion curves were calculated and are shown to be in good agreement with experimental results.

  11. Mode Analysis with Autocorrelation Method (Single Time Series) in Tokamak

    NASA Astrophysics Data System (ADS)

    Saadat, Shervin; Salem, Mohammad K.; Goranneviss, Mahmoud; Khorshid, Pejman

    2010-08-01

    In this paper plasma mode analyzed with statistical method that designated Autocorrelation function. Auto correlation function used from one time series, so for this purpose we need one Minov coil. After autocorrelation analysis on mirnov coil data, spectral density diagram is plotted. Spectral density diagram from symmetries and trends can analyzed plasma mode. RHF fields effects with this method ate investigated in IR-T1 tokamak and results corresponded with multichannel methods such as SVD and FFT.

  12. Case history: Failure analysis of a 16K ROM with a polysilicon gate defect

    SciTech Connect

    Mikawa, R.E.; Campbell, A.N.

    1993-08-01

    This case history presents the analysis of a very unusual CMOS 2K {times} 8 read only memory (ROM) failure. The IC failure was discovered after a 1,000 hour, 150{degree}C static life test. Elevated quiescent power supply current was present that caused the IC to fail parametric testing, but the IC was fully functional at the specified operating power supply voltage of 10 V. Functional failures were ``forced`` by operating the IC at below nominal voltage. Electron beam probing and dynamic voltage contrast imaging performed while the IC was in the functional failing mode indicated the presence of an electrical open circuit in the polysilicon gate interconnect of a p-channel transistor. The IC was deprocessed down to the polysilicon and the defective gate was examined with a scanning electron microscope. An abrupt change in microstructure was observed at the location corresponding to the site of electrical discontinuity. Circuit simulations, performed using a series gate resistance to model the defective gate, showed that the gate signal to the p-channel transistor changed phase and high current was present if the gate resistance exceeded 1 {times} 10{sup 9} ohms. The change in microstructure and increased gate resistance are consistent with a localized reduction of dopant (phosphorus) concentration. During the life test, it is speculated that phosphorus segregated to the grain boundaries resulting in a net reduction of dopant atoms and a corresponding decrease in the conductivity of the polysilicon gate. This IC failure is apparently due to dopant segregation and carrier trapping at the grain boundaries in the polysilicon during the high temperature life test.

  13. The Reconstruction and Failure Analysis of The Space Shuttle Columbia

    NASA Technical Reports Server (NTRS)

    Russell, Richard W.

    2010-01-01

    This viewgraph presentation describes a very detailed reconstruction plan and failure analysis of The Space Shuttle Columbia accident. The contents include: 1) STS-107 Timeline; 2) Foam Impact; 3) Recovery; 4) Reconstruction; 5) Reconstruction Plan; 6) Reconstruction Hanger; 7) Pathfinders; 8) Aluminum Pathfinder; 9) Early Analysis - Left MLG Door Area; 10) Emphasis Switched to Left Hand Wing Leading Edge; 11) Wing Leading Edge Subsystem (LESS); 12) 3D Reconstruction of Left WLE; 13) Left Wing Tile Table; 14) LESS Observations; 15) Left Hand Wing Debris Points to RCC 8/9 - Slumped Tile; 16) Reconstructed View of LC/P 9 tile with I/B Tile; 17) Reconstructed View of Lower C/P 9 Tile; 18) Carrier Panel 8 - Upper; 19) Left Hand Wing Debris Points to RCC 8/9 - Erosion and RCC with attach hole intact; 20) Erosion on Panel 8 Upper Outboard Rib; 21) RCC Panels 8 & 9 Erosion Features; 22) Slumping Source for Carrier Panel 9 Tile was Revealed; 23) Debris Indicated Highest Probability Initiation Site; 24) Left Hand Wing Debris Points to RCC 8/9- Metallic Deposits; 25) Relative Metallic Deposition on L/H Wing Materials; 26) Metallic Deposit Example, LH RCC 8; 27) High Level Questions; 28) Analysis Plan Challenges; 29) Analysis Techniques; 30) Analysis Approach; 31) RCC Panel 8 Erosion Features; 32) Radiographic Features; 33) Radiography WLE LH Panel 8; 34) LH RCC 8 Upper Apex; 35) LH RCC 8 - Deposit Feature: Thick Tear Shaped; 36) LH RCC 8 - Deposit Feature: Thick Globules; 37) LH RCC 8 - Deposit Feature: Spheroids; 38) LH RCC 8 - Deposit Feature: Uniform Deposit; 39) Significant Findings - Sampling All Other panels; 40) Proposed Breach Location and Plasma Flow; 41) Corroborating Information - RCC Panel Debris Locations; 42) Corroborating Information - LH OMS Pod Analysis; 43) Corroborating Information - Impact Testing; and 44) Overall Forensic Conclusions.

  14. Failure Analysis in Space: International Space Station (ISS) Starboard Solar Alpha Rotary Joint (SARJ) Debris Analysis

    NASA Technical Reports Server (NTRS)

    Long, V. S.; Wright, M. C.; McDanels, S. J.; Lubas, D.; Tucker, B.; Marciniak, P. J.

    2010-01-01

    This slide presentation reviews the debris analysis of the Starboard Solar Alpha Rotary Joint (SARJ), a mechanism that is designed to keep the solar arrays facing the sun. The goal of this was to identify the failure mechanism based on surface morphology and to determine the source of debris through elemental and particle analysis.

  15. Failure analysis of a tool steel torque shaft

    NASA Technical Reports Server (NTRS)

    Reagan, J. R.

    1981-01-01

    A low design load drive shaft used to deliver power from an experimental exhaust heat recovery system to the crankshaft of an experimental diesel truck engine failed during highway testing. An independent testing laboratory analyzed the failure by routine metallography and attributed the failure to fatigue induced by a banded microstructure. Visual examination by NASA of the failed shaft plus the knowledge of the torsional load that it carried pointed to a 100 percent ductile failure with no evidence of fatigue. Scanning electron microscopy confirmed this. Torsional test specimens were produced from pieces of the failed shaft and torsional overload testing produced identical failures to that which had occurred in the truck engine. This pointed to a failure caused by a high overload and although the microstructure was defective it was not the cause of the failure.

  16. Fundamental analysis of the failure of polymer-based fiber reinforced composites

    NASA Technical Reports Server (NTRS)

    Kanninen, M. F.; Rybicki, E. F.; Griffith, W. I.; Broek, D.

    1975-01-01

    A mathematical model predicting the strength of unidirectional fiber reinforced composites containing known flaws and with linear elastic-brittle material behavior was developed. The approach was to imbed a local heterogeneous region surrounding the crack tip into an anisotropic elastic continuum. This (1) permits an explicit analysis of the micromechanical processes involved in the fracture, and (2) remains simple enough to be useful in practical computations. Computations for arbitrary flaw size and orientation under arbitrary applied loads were performed. The mechanical properties were those of graphite epoxy. With the rupture properties arbitrarily varied to test the capabilities of the model to reflect real fracture modes, it was shown that fiber breakage, matrix crazing, crack bridging, matrix-fiber debonding, and axial splitting can all occur during a period of (gradually) increasing load prior to catastrophic failure. The calculations also reveal the sequential nature of the stable crack growth process proceding fracture.

  17. NASTRAN analysis of heat-transfer fluid fill pipe failure

    NASA Technical Reports Server (NTRS)

    Winter, J. R.

    1980-01-01

    An example that shows the difficulties of failure analyses and the advantage of the finite element method (NASTRAN) in assisting in determining the true cause of a failure is presented. In this example, cracks were developing along a pipe weld. After discarding several possible causes for the failures, it was finally determined that the problem was due to stress corrosion cracking associated with a rather unusual and novel environmental condition.

  18. Saturn component failure rate and failure rate modifiers

    NASA Technical Reports Server (NTRS)

    1971-01-01

    Failure mode frequency ratios, environmental adjustment factors, and failure rates for mechanical and electromechanical component families are presented. The failure rates and failure rate modifiers resulted from a series of studies whose purpose was to provide design, tests, reliability, and systems engineers with accurate, up-to-date failure rate information. The results of the studies were achieved through an extensive engineering analysis of the Saturn Program test data and Unsatisfactory Condition Reports (UCR's) and the application of mathematical techniques developed for the studies.

  19. The Failure Analysis of Paralleled Solar Array Regulator for Satellite Power System in Low Earth Orbit

    NASA Astrophysics Data System (ADS)

    Jang, Sung-Soo; Kim, Sung-Hoon; Lee, Sang-Ryool; Choi, Jaeho

    2011-06-01

    A satellite power system should generate and supply sufficient electric power to perform the satellite mission successfully during the satellite mission period, and it should be developed to be strong to the failure caused by the severe space environment. A satellite power system must have a high reliability with respect to failure. Since it cannot be repaired after launching, different from a ground system, the failures that may happen in space as well as the effect of the failures on the system should be considered in advance. However, it is difficult to use all the hardware to test the performance of the satellite power system to be developed in order to consider the failure mechanism of the electrical power system. Therefore, it is necessary to develop an accurate model for the main components of a power system and, based on that, to develop an accurate model for the entire power system. Through the power system modeling, the overall effect of failure on the main components of the power system can be considered and the protective design can be devised against the failure. In this study, to analyze the failure mode of the power system and the effects of the failure on the power system, we carried out modeling of the main power system components including the solar array regulator, and constituted the entire power system based on the modeling. Additionally, we investigated the effects of representative failures in the solar array regulator on the power system using the power system model.

  20. Cascading failure analysis and restoration strategy in an interdependent network

    NASA Astrophysics Data System (ADS)

    Hong, Sheng; Lv, Chuan; Zhao, Tingdi; Wang, Baoqing; Wang, Jianghui; Zhu, Juxing

    2016-05-01

    In modern society, many infrastructures are interdependent owing to functional and logical relations among components in different systems. These networked infrastructures can be modeled as interdependent networks. In the real world, different networks carry different traffic loads whose values are dynamic and stem from the load redistribution in the same network and disturbance from the interdependent network. Interdependency makes interdependent networks so fragile that even a slight initial disturbance may lead to a cascading failure of the entire systems. In this paper, interdependencies among networks are modeled and a failure cascade process is studied considering their effects on failure propagation. Meanwhile, an in-process restoration strategy after the initial failure is investigated. The restoration effects depend strongly on the trigger timing, restoration probability and priority of the restoration actions along with the additional disturbances. Our findings highlight the necessity to decrease the large-scale cascading failure by structuring and managing an interdependent network reasonably.

  1. Spatial correlation analysis of cascading failures: Congestions and Blackouts

    NASA Astrophysics Data System (ADS)

    Daqing, Li; Yinan, Jiang; Rui, Kang; Havlin, Shlomo

    2014-06-01

    Cascading failures have become major threats to network robustness due to their potential catastrophic consequences, where local perturbations can induce global propagation of failures. Unlike failures spreading via direct contacts due to structural interdependencies, overload failures usually propagate through collective interactions among system components. Despite the critical need in developing protection or mitigation strategies in networks such as power grids and transportation, the propagation behavior of cascading failures is essentially unknown. Here we find by analyzing our collected data that jams in city traffic and faults in power grid are spatially long-range correlated with correlations decaying slowly with distance. Moreover, we find in the daily traffic, that the correlation length increases dramatically and reaches maximum, when morning or evening rush hour is approaching. Our study can impact all efforts towards improving actively system resilience ranging from evaluation of design schemes, development of protection strategies to implementation of mitigation programs.

  2. Dam failure analysis for the Lago El Guineo Dam, Orocovis, Puerto Rico

    USGS Publications Warehouse

    Gómez-Fragoso, Julieta; Heriberto Torres-Sierra

    2016-01-01

    considered within the model. The results of the hydrologic simulations indicated that for all hydrologic conditions scenarios, the Lago El Guineo Dam would not experience overtopping. For the dam breach hydraulic analysis, failure by piping was the selected hypothetical failure mode for the Lago El Guineo Dam.Results from the simulated dam failure of the Lago El Guineo Dam using the HEC–RAS model for the 6- and 24-hour probable maximum precipitation events indicated peak discharges below the dam of 1,342.43 and 1,434.69 cubic meters per second, respectively. Dam failure during the 24-hour, 100-year recurrence rainfall event resulted in a peak discharge directly downstream from Lago El Guineo Dam of 1,183.12 cubic meters per second. Dam failure during sunny-day conditions (no precipitation) produced a peak discharge at Lago El Guineo Dam of 1,015.31 cubic meters per second assuming the initial water-surface elevation was at the morning-glory spillway invert elevation.The results of the hydraulic analysis indicate that the flood would extend to many inhabited areas along the stream banks from the Lago El Guineo Dam to the mouth of the Río Grande as a result of the simulated failure of the Lago El Guineo Dam. Low-lying regions in the vicinity of Ciales, Manatí, and Barceloneta, Puerto Rico, are among the regions that would be most affected by failure of the Lago El Guineo Dam. Effects of the flood control (levee) structure constructed in 2000 to provide protection to the low-lying populated areas of Barceloneta, Puerto Rico, were considered in the hydraulic analysis of dam failure. The results indicate that overtopping can be expected in the aforementioned levee during 6- and 24-hour probable maximum precipitation events. The levee was not overtopped during dam failure scenarios under the 24-hour, 100-year recurrence rainfall event or sunny-day conditions.

  3. Urine monitoring system failure analysis and operational verification test report

    NASA Technical Reports Server (NTRS)

    Glanfield, E. J.

    1978-01-01

    Failure analysis and testing of a prototype urine monitoring system (UMS) are reported. System performance was characterized by a regression formula developed from volume measurement test data. When the volume measurement test data. When the volume measurement data was imputted to the formula, the standard error of the estimate calculated using the regression formula was found to be within 1.524% of the mean of the mass of the input. System repeatability was found to be somewhat dependent upon the residual volume of the system and the evaporation of fluid from the separator. The evaporation rate was determined to be approximately 1cc/minute. The residual volume in the UMS was determined by measuring the concentration of LiCl in the flush water. Observed results indicated residual levels in the range of 9-10ml, however, results obtained during the flushing efficiency test indicated a residual level of approximately 20ml. It is recommended that the phase separator pumpout time be extended or the design modified to minimize the residual level.

  4. Going South: Analysis of an Historic Project Engineering Failure

    NASA Technical Reports Server (NTRS)

    Scott, John H.

    2009-01-01

    NASA's successful conduct of the Apollo Program greatly enhanced the prestige of the United States and remains broadly accepted as America's gift to all Mankind. NASA's accomplishments continue to amaze the world. With the Vision for Space Exploration (VSE) Americans once again tasked NASA to carry out a project that is expected to provide inspiration and economic stimulus to the United States and to the world. In preparation NASA has thoroughly examined space program precedents. There is, however, another precedent which has not been examined in this context but whose scope and environment in many ways parallel the VSE. This project was initiated by a team that had, ten years before, successfully completed an effort that, at a cost of $173 billion (in 2008 dollars), had pushed the envelope of technology, brought economic growth, established their country as the world leader in engineering, and been broadly accepted as that country's gift to all Mankind. The new project was again inspired by popular desire to enhance national prestige and make yet another major contribution to Humanity. This effort was predicted to require eight years and $156 billion (2008 dollars). However, after nine years and expenditures of 96% beyond the baseline, the project collapsed amid bankruptcy, political scandal, and criminal prosecution. This paper applies current project management metrics, such as earned value analysis, to review the strategic decisions in this historic failure and describe its ultimate collapse. Key mistakes are identified, and lessons are drawn which may prove useful in guiding the VSE.

  5. Mode Deactivation Therapy (MDT) Family Therapy: A Theoretical Case Analysis

    ERIC Educational Resources Information Center

    Apsche, J. A.; Ward Bailey, S. R.

    2004-01-01

    This case study presents a theoretical analysis of implementing mode deactivation therapy (MDT) (Apsche & Ward Bailey, 2003) family therapy with a 13 year old Caucasian male. MDT is a form of cognitive behavioral therapy (CBT) that combines the balance of dialectical behavior therapy (DBT) (Linehan, 1993), the importance of perception from…

  6. Post failure localization instabilities in chemically active creeping faults: Steady-state bifurcation and transient analysis

    NASA Astrophysics Data System (ADS)

    Alevizos, S.; Poulet, T.; Veveakis, M.

    2014-12-01

    In this study we emphasize in the post failure evolution of a creeping fault, and provide temporal and spatial modes of evolution. In particular we study the behavior of a fluid-saturated fault under shear, based on the assumption that the fabric presents rate- and temperature dependent response to shear loading. A creeping fault of this type can, under certain conditions, produce excess heat due to shear heating, reaching temperatures which are high enough for triggering endothermic chemical reactions. We focus on the decomposition reactions and incorporate excess pore pressure generation and variations of the porosity due to the chemical effects (a process called chemical pressurization). After deriving the corresponding system of equations in the region of the ultra-cataclastic core, we study the influence of the model parameters, namely the frictional, hydraulic and chemical properties of the material, along with the boundary conditions of the problem, on the behavior of the fault and through a non-linear bifurcation analysis we provide regimes of stable-frictional sliding and pressurization. Furthermore, the system is integrated in time to extract its temporal behavior, providing regimes of stable creep, non-periodic and periodic seismic slip events due to chemical pressurization, depending on their frictional properties. It is shown that this chemically induced seismic slip is an ultra-localized event in the post failure regime. It takes place in an extremely narrow band, 2 orders of magnitude narrower than the initial one, verifying the field observations.

  7. Noninvasive ventilation practice patterns for acute respiratory failure in Canadian tertiary care centres: A descriptive analysis

    PubMed Central

    Digby, Geneviève C; Keenan, Sean P; Parker, Christopher M; Sinuff, Tasnim; Burns, Karen E; Mehta, Sangeeta; Ronco, Juan J; Kutsogiannis, Demetrios J; Rose, Louise; Ayas, Najib T; Berthiaume, Luc R; D’Arsigny, Christine L; Stollery, Daniel E; Muscedere, John

    2015-01-01

    BACKGROUND: The extent of noninvasive ventilation (NIV) use for patients with acute respiratory failure in Canadian hospitals, indications for use and associated outcomes are unknown. OBJECTIVE: To describe NIV practice variation in the acute setting. METHODS: A prospective observational study involving 11 Canadian tertiary care centres was performed. Data regarding NIV indication, mode and outcomes were collected for all adults (>16 years of age) treated with NIV for acute respiratory failure during a four-week period (between February and August 2011). Logistic regression with site as a random effect was used to examine the association between preselected predictors and mortality or intubation. RESULTS: A total of 330 patients (mean [± SD] 30±12 per centre) were included. The most common indications for NIV initiation were pulmonary edema (104 [31.5%]) and chronic obstructive pulmonary disease (99 [30.0%]). Significant differences in indications for NIV use across sites, specialty of ordering physician and location of NIV initiation were noted. Although intubation rates were not statistically different among sites (range 10.3% to 45.4%), mortality varied significantly (range 6.7% to 54.5%; P=0.006). In multivariate analysis, the most significant independent predictor of avoiding intubation was do-not-resuscitate status (OR 0.11 [95% CI 0.03 to 0.37]). CONCLUSION: Significant variability existed in NIV use and associated outcomes among Canadian tertiary care centres. Assignment of do-not-resuscitate status prevented intubation. PMID:26469155

  8. Failure analysis of a tool steel torque shaft

    NASA Technical Reports Server (NTRS)

    Reagan, J. R.

    1983-01-01

    A low design load drive shaft used to deliver power from an experimental exhaust heat recovery system to the crankshaft of an experimental diesel truck engine failed during highway testing. An independent testing laboratory analyzed the failure by routine metallography and attributed the failure to fatigue induced by a banded microstructure. Visual examination by NASA of the failed shaft plus the knowledge of the torsional load that it carried pointed to a 100 percent ductile failure with no evidence of fatigue. Scanning electron microscopy confirmed this. Previously announced in STAR as N82-11184

  9. Using Dynamic Master Logic Diagram for component partial failure analysis

    SciTech Connect

    Ni, T.; Modarres, M.

    1996-12-01

    A methodology using the Dynamic Master Logic Diagram (DMLD) for the evaluation of component partial failure is presented. Since past PRAs have not focused on partial failure effects, the reliability of components are only based on the binary state assumption, i.e. defining a component as fully failed or functioning. This paper is to develop an approach to predict and estimate the component partial failure on the basis of the fuzzy state assumption. One example of the application of this methodology with the reliability function diagram of a centrifugal pump is presented.

  10. Malfunction and failure analysis investigations of C26000 (Cu-30% Zn) brass cartridge cases

    SciTech Connect

    Feng, C.; Clark, S. . Metallic Materials Branch of the Armaments Technology Div.)

    1994-01-01

    The C26000 alloy, containing 70% Cu and 30% Zn, is predominantly used for cartridge case production and has an outstanding record of service. A multiple-step manufacturing process is employed to produce different microstructure in different sections of the cartridge case. The constant demands to increase performance have resulted in frequent revisions to the manufacturing process, and more stringent controls have been implemented in an attempt to produce a better product. Not surprisingly, however, failures and malfunctions are encountered in the tryout'' experiments. Studies indicate that failures in the head section can usually be traced to factors associated with gun design and propellant materials. Failures in the wall section are primarily stress-induced. Descriptions are given of the distinctive modes of failure in various sections of the cartridge case. The causes of failure and the remedies to prevent their recurrence are discussed.

  11. The Reconstruction and Failure Analysis of the Space Shuttle Columbia

    NASA Technical Reports Server (NTRS)

    Russell, Richard; Mayeaux, Brian; McDanels, Steven; Piascik, Robert; Sjaj. Samdee[; Jerman, Greg; Collins, Thomas; Woodworth, Warren

    2009-01-01

    (3200 F), which would severely degrade support structure, tiles, and RCC panel materials. The integrated failure analysis of wing leading edge debris and deposits strongly supported the hypothesis that a breach occurred at LH RCC Panel 8.

  12. Satellite time series analysis using Empirical Mode Decomposition

    NASA Astrophysics Data System (ADS)

    Pannimpullath, R. Renosh; Doolaeghe, Diane; Loisel, Hubert; Vantrepotte, Vincent; Schmitt, Francois G.

    2016-04-01

    Geophysical fields possess large fluctuations over many spatial and temporal scales. Satellite successive images provide interesting sampling of this spatio-temporal multiscale variability. Here we propose to consider such variability by performing satellite time series analysis, pixel by pixel, using Empirical Mode Decomposition (EMD). EMD is a time series analysis technique able to decompose an original time series into a sum of modes, each one having a different mean frequency. It can be used to smooth signals, to extract trends. It is built in a data-adaptative way, and is able to extract information from nonlinear signals. Here we use MERIS Suspended Particulate Matter (SPM) data, on a weekly basis, during 10 years. There are 458 successive time steps. We have selected 5 different regions of coastal waters for the present study. They are Vietnam coastal waters, Brahmaputra region, St. Lawrence, English Channel and McKenzie. These regions have high SPM concentrations due to large scale river run off. Trend and Hurst exponents are derived for each pixel in each region. The energy also extracted using Hilberts Spectral Analysis (HSA) along with EMD method. Normalised energy computed for each mode for each region with the total energy. The total energy computed using all the modes are extracted using EMD method.

  13. Failure Analysis of Discrete Damaged Tailored Extension-Shear-Coupled Stiffened Composite Panels

    NASA Technical Reports Server (NTRS)

    Baker, Donald J.

    2005-01-01

    The results of an analytical and experimental investigation of the failure of composite is tiffener panels with extension-shear coupling are presented. This tailored concept, when used in the cover skins of a tiltrotor aircraft wing has the potential for increasing the aeroelastic stability margins and improving the aircraft productivity. The extension-shear coupling is achieved by using unbalanced 45 plies in the skin. The failure analysis of two tailored panel configurations that have the center stringer and adjacent skin severed is presented. Finite element analysis of the damaged panels was conducted using STAGS (STructural Analysis of General Shells) general purpose finite element program that includes a progressive failure capability for laminated composite structures that is based on point-stress analysis, traditional failure criteria, and ply discounting for material degradation. The progressive failure predicted the path of the failure and maximum load capability. There is less than 12 percent difference between the predicted failure load and experimental failure load. There is a good match of the panel stiffness and strength between the progressive failure analysis and the experimental results. The results indicate that the tailored concept would be feasible to use in the wing skin of a tiltrotor aircraft.

  14. Earth recovery mode analysis for a Martian sample return mission

    NASA Technical Reports Server (NTRS)

    Green, J. P.

    1978-01-01

    The analysis has concerned itself with evaluating alternative methods of recovering a sample module from a trans-earth trajectory originating in the vicinity of Mars. The major modes evaluated are: (1) direct atmospheric entry from trans-earth trajectory; (2) earth orbit insertion by retropropulsion; and (3) atmospheric braking to a capture orbit. In addition, the question of guided vs. unguided entry vehicles was considered, as well as alternative methods of recovery after orbit insertion for modes (2) and (3). A summary of results and conclusions is presented. Analytical results for aerodynamic and propulsive maneuvering vehicles are discussed. System performance requirements and alternatives for inertial systems implementation are also discussed. Orbital recovery operations and further studies required to resolve the recovery mode issue are described.

  15. Fiber optics systems mode analysis based on Dirac equation

    NASA Astrophysics Data System (ADS)

    Bagmanov, Valeriy K.; Sultanov, Albert K.

    2016-03-01

    In this paper we introduce a novel approach for analysis of the information transmission process in mode-division-multiplexed (MDM) optical fiber communications. This approach is based on the representation of Maxwell's equations in the form of quantum-mechanical Schrödinger and Dirac equations. This representation allows application of the well-developed quantum electrodynamics formalism for the case of classical EM fields and reveals key properties of the optical fiber mode distribution in MDM systems following from the total angular momentum conservation law. We demonstrate the need of using coupled mode compositions instead of separate eigenmodes for realization of MDM communications based on angular momentum transfer. Such coupled modal compositions obey the law of total angular momentum conservation within spatial transformation and allow information transmission.

  16. Mode shape analysis using a commercially available peak store video frame buffer

    NASA Technical Reports Server (NTRS)

    Snow, Walter L.; Childers, Brooks A.

    1994-01-01

    Time exposure photography, sometimes coupled with strobe illumination, is an accepted method for motion analysis that bypasses frame by frame analysis and resynthesis of data. Garden variety video cameras can now exploit this technique using a unique frame buffer that is a non-integrating memory that compares incoming data with that already stored. The device continuously outputs an analog video signal of the stored contents which can then be redigitized and analyzed using conventional equipment. Historically, photographic time exposures have been used to record the displacement envelope of harmonically oscillating structures to show mode shape. Mode shape analysis is crucial, for example, in aeroelastic testing of wind tunnel models. Aerodynamic, inertial, and elastic forces can couple together leading to catastrophic failure of a poorly designed aircraft. This paper will explore the usefulness of the peak store device as a videometric tool and in particular discuss methods for analyzing a targeted vibrating plate using the 'peak store' in conjunction with calibration methods familiar to the close-range videometry community. Results for the first three normal modes will be presented.

  17. Mode shape analysis using a commercially available "peak-store" video frame buffer

    NASA Astrophysics Data System (ADS)

    Snow, Walter L.; Childers, Brooks A.

    1994-10-01

    Time exposure photography, sometimes coupled with strobe illumination, is an accepted method for motion analysis that bypasses frame by frame analysis and re synthesis of data. Garden variety video cameras can now exploit this technique using a unique frame buffer that is a non integrating memory that compares incoming data with that already stored. The device continuously outputs an analog video signal of the stored contents which can then be redigitized and analyzed using conventional equipment. Historically, photographic time exposures have been used to record the displacement envelope of harmonically oscillating structures to show mode shape. Mode shape analysis is crucial, for example, in aeroelastic testing of wind tunnel models. Aerodynamic, inertial, and elastic forces can couple together leading to catastrophic failure of a poorly designed aircraft. This paper will explore the usefulness of the peak store device as a videometric tool and in particular discuss methods for analyzing a targeted vibrating plate using the `peak store' in conjunction with calibration methods familiar to the close-range videometry community. Results for the first three normal modes will be presented.

  18. Free Edge Mixed Mode Delamination Analysis of Laminated Composites with Wrap-Around Configuration: A Finite Element Study

    NASA Astrophysics Data System (ADS)

    Choudhury, Pannalal; Das, Subhankar; Halder, Sudipta; Pandey, Krishna Murari

    2015-12-01

    Finite element analyses of laminated composites were done in the present study with respect to suppression of free edge delamination by an innovative technique. Wrap-around configuration was considered to determine its effectiveness over the wrapper-less laminated configuration on laminated composites. Nodal stresses were generated ahead of the crack tip through finite element analysis. This was used for determining interlaminar normal stress and inter laminar shear stress distributions at the critical interface. Later virtual crack closure technique was used to estimate the strain energy release rate components for several sizes of virtual crack extensions through a single finite element analysis. Computational analysis predicts Mode-I delamination as dominant mode of failure. This mode of delamination was significantly suppressed with wrap-around configuration on laminated composites.

  19. Tensile failure criteria for fiber composite materials

    NASA Technical Reports Server (NTRS)

    Rosen, B. W.; Zweben, C. H.

    1972-01-01

    The analysis provides insight into the failure mechanics of these materials and defines criteria which serve as tools for preliminary design material selection and for material reliability assessment. The model incorporates both dispersed and propagation type failures and includes the influence of material heterogeneity. The important effects of localized matrix damage and post-failure matrix shear stress transfer are included in the treatment. The model is used to evaluate the influence of key parameters on the failure of several commonly used fiber-matrix systems. Analyses of three possible failure modes were developed. These modes are the fiber break propagation mode, the cumulative group fracture mode, and the weakest link mode. Application of the new model to composite material systems has indicated several results which require attention in the development of reliable structural composites. Prominent among these are the size effect and the influence of fiber strength variability.

  20. Kinetic analysis of MHD ballooning modes in tokamaks

    SciTech Connect

    Tang, W.M.; Rewoldt, G.; Cheng, C.Z.; Chance, M.S.

    1984-10-01

    A comprehensive analysis of the stability properties of the appropriate kinetically generalized form of MHD ballooning modes together with the usual trapped-particle drift modes is presented. The calculations are fully electromagnetic and include the complete dynamics associated with compressional ion acoustic waves. Trapped-particle effects along with all forms of collisionless dissipation are taken into account without approximations. The influence of collisions is estimated with a model Krook operator. Results from the application of this analysis to realistic tokamak operating conditions indicate that unstable short-wavelength modes with significant growth rates can extend from ..beta.. = 0 to value above the upper ideal-MHD-critical-beta associated with the so-called second stability regime. Since the strength of the relevant modes appears to vary gradually with ..beta.., these results support a soft beta limit picture involving a continuous (rather than abrupt or hard) modification of anomalous transport already present in low-..beta..-tokamaks. However, at higher beta the increasing dominance of the electromagnetic component of the perturbations indicated by these calculations could also imply significantly different transport scaling properties.