Science.gov

Sample records for fatigue test program

  1. Results of an interlaboratory fatigue test program conducted on alloy 800H at room and elevated temperatures

    NASA Technical Reports Server (NTRS)

    Ellis, J. R.

    1985-01-01

    The experimental approach adopted for low cycle fatigue tests of alloy 800H involved the use of electrohydraulic test systems, hour glass geometry specimens, diametral extensometers, and axial strain computers. Attempts to identify possible problem areas were complicated by the lack of reliable data for the heat of Alloy 800H under investigation. The method adopted was to generate definitive test data in an Interlaboratory Fatigue Test Program. The laboratories participating in the program were Argonne National Laboratory, Battelle Columbus, Mar-Test, and NASA Lewis. Fatigue tests were conducted on both solid and turbular specimens at temperatures of 20, 593, and 760 C and strain ranges of 2.0, 1.0, and 0.5 percent. The subject test method can, under certain circumstances, produce fatigue data which are serious in error. This approach subsequently was abandoned at General Atomic Company in favor of parallel gage length specimens and axial extensiometers.

  2. The Boeing 747 fatigue integrity program

    NASA Technical Reports Server (NTRS)

    Spencer, M. M.

    1972-01-01

    The fatigue integrity program which was established to insure economic operations and to provide foundation data for inspection and maintenance is discussed. Significant features of the 747 fatigue integrity program are: (1) fatigue analyses which are continually updated to reflect design changes, fatigue test results, and static and flight load survey measurements; (2) material selection and detail design by using initial fatigue analyses, service experience, and testing; and (3) fatigue testing to check detail design quality and to verify the analyses, culminated by the test of a structurally complete airframe. Fatigue stress analyses were performed with the aid of experimental as well as analytical procedures. Extensive application was made of the stress severity factor, developed at Boeing, for evaluating peak stresses in complex joints. A frame of reference was established by families of structural fatigue performance curves (S-N curves) encompassing the range of materials and fatigue qualities anticipated for the 747 airplane design.

  3. A data acquisition and control program for axial-torsional fatigue testing

    NASA Technical Reports Server (NTRS)

    Kalluri, Sreeramesh; Bonacuse, Peter J.

    1989-01-01

    A computer program was developed for data acquisition and control of axial-torsional fatigue experiments. The multitasked, interrupt-driven program was written in Pascal and Assembly. This program is capable of dual-channel control and six-channel data acquisition. It can be utilized to perform inphase and out-of-phase axial-torsional isothermal fatigue or deformation experiments. The program was successfully used to conduct inphase axial-torsional fatigue experiments on 304 stainless steel at room temperature and on Hastelloy X at 800 C. The details of the software and some of the results generated to date are presented.

  4. Multiaxial fatigue low cycle fatigue testing

    NASA Technical Reports Server (NTRS)

    Zamrik, S. Y.

    1985-01-01

    Multiaxial testing methods are reviewed. Advantages and disadvantages of each type test is discussed. Significant multiaxial data available in the literature is analyzed. The yield theories are compared for multiaxial fatigue analysis.

  5. Hydraulic Fatigue-Testing Machine

    NASA Technical Reports Server (NTRS)

    Hodo, James D.; Moore, Dennis R.; Morris, Thomas F.; Tiller, Newton G.

    1987-01-01

    Fatigue-testing machine applies fluctuating tension to number of specimens at same time. When sample breaks, machine continues to test remaining specimens. Series of tensile tests needed to determine fatigue properties of materials performed more rapidly than in conventional fatigue-testing machine.

  6. Reversal bending fatigue testing

    SciTech Connect

    Wang, Jy-An John; Wang, Hong; Tan, Ting

    2014-10-21

    Embodiments for apparatuses for testing reversal bending fatigue in an elongated beam are disclosed. Embodiments are configured to be coupled to first and second end portions of the beam and to apply a bending moment to the beam and create a pure bending condition in an intermediate portion of the beam. Embodiments are further configured to cyclically alternate the direction of the bending moment applied to the beam such that the intermediate portion of the beam cyclically bends in opposite directions in a pure bending condition.

  7. High Speed Research Program Sonic Fatigue

    NASA Technical Reports Server (NTRS)

    Rizzi, Stephen A. (Technical Monitor); Beier, Theodor H.; Heaton, Paul

    2005-01-01

    The objective of this sonic fatigue summary is to provide major findings and technical results of studies, initiated in 1994, to assess sonic fatigue behavior of structure that is being considered for the High Speed Civil Transport (HSCT). High Speed Research (HSR) program objectives in the area of sonic fatigue were to predict inlet, exhaust and boundary layer acoustic loads; measure high cycle fatigue data for materials developed during the HSR program; develop advanced sonic fatigue calculation methods to reduce required conservatism in airframe designs; develop damping techniques for sonic fatigue reduction where weight effective; develop wing and fuselage sonic fatigue design requirements; and perform sonic fatigue analyses on HSCT structural concepts to provide guidance to design teams. All goals were partially achieved, but none were completed due to the premature conclusion of the HSR program. A summary of major program findings and recommendations for continued effort are included in the report.

  8. Evaluating Fatigue in Operational Settings: The NASA Ames Fatigue Countermeasures Program

    NASA Technical Reports Server (NTRS)

    Rosekind, Mark R.; Gregory, Kevin; Miller, Donna; Webbon, Lissa; Oyung, Ray

    1996-01-01

    In response to a 1980 Congressional request, NASA Ames initiated a program to examine fatigue in flight operations. The Program objectives are to examine fatigue, sleep loss, and circadian disruption in flight operations, determine the effects of these factors on flight crew performance, and the development of fatigue countermeasures. The NASA Ames Fatigue Countermeasures Program conducts controlled laboratory experiments, full-mission flight simulations, and field studies. A range of subjective, behavioral, performance, physiological, and environmental measures are used depending on study objectives. The Program has developed substantial expertise in gathering data during actual flight operations and in other work settings. This has required the development of ambulatory and other measures that can be carried throughout the world and used at 41,000 feet in aircraft cockpits. The NASA Ames Fatigue Countermeasures Program has examined fatigue in shorthaul, longhaul, overnight cargo, and helicopter operations. A recent study of planned cockpit rest periods demonstrated the effectiveness of a brief inflight nap to improve pilot performance and alertness. This study involved inflight reaction time/vigilance performance testing and EEG/EOG measures of physiological alertness. The NASA Ames Fatigue Countermeasures Program has applied scientific findings to the development of education and training materials on fatigue countermeasures, input to federal regulatory activities on pilot flight, duty, and rest requirements, and support of National Transportation Safety Board accident investigations. Current activities are examining fatigue in nonaugmented longhaul flights, regional/commuter flight operations, corporate/business aviation, and psychophysiological variables related to performance.

  9. Fatigue testing of drill pipe

    SciTech Connect

    Grondin, G.Y.; Kulak, G.L.

    1994-06-01

    Twenty-nine tests in air and 27 tests in a 3.5% NaCl solution were conducted to test the fatigue strength of Grade E 4.5-in.-OD, 16.6-lbm/ft (114-mm-OD, 24.7-kg/m) drillpipe. The effects of stress range, mean stress, corrosion, and upset geometry were tested on the drillpipe body alone and on specimens that included the tool joint, upset, and drillpipe body. Stress range and mean stress effects were significant in noncorrosive and corrosive environments. The effect of upset geometry was minimal on an external upset compared with that on an internal/external upset. Among the specimens that failed, grinding marks on the drillpipe surface, which occurred during inspection at the mill, caused failure of about 60% of the specimens. Grinding created a notch effect and induced a detrimental residual-stress pattern on the pipe surface, which decreased drillpipe fatigue life. API guidelines for cumulative fatigue of Range 2 drillpipe were evaluated in light of these experimental test results and were found to be unsafe for drilling in noncorrosive conditions and possibly too conservative for corrosive conditions.

  10. Material Fatigue Testing System

    NASA Technical Reports Server (NTRS)

    Gilley, P. J. (Inventor)

    1973-01-01

    A system for cyclicly applying a varying load to a material under test is described. It includes a load sensor which senses the magnitude of load being applied to a material, and, upon sensing a selected magnitude of loading, causes the load to be maintained for a predetermined time and then cause the system to resume cyclical loading.

  11. Materials Reliability Program: Environmental Fatigue Testing of Type 304L Stainless Steel U-Bends in Simulated PWR Primary Water (MRP-137)

    SciTech Connect

    R.Kilian

    2004-12-01

    Laboratory data generated in the past decade indicate a significant reduction in component fatigue life when reactor water environmental effects are experimentally simulated. However, these laboratory data have not been supported by nuclear power plant component operating experience. In recent comprehensive review of laboratory, component and structural test data performed through the EPRI Materials Reliability Program, flow rate was identified as a critical variable that was generally not considered in laboratory studies but applicable in plant operating environments. Available data for carbon/low-alloy steel piping components suggest that high flow is beneficial regarding the effects of a reactor water environment. Similar information is lacking for stainless steel piping materials. This report documents progress made to date in an extensive testing program underway to evaluate the effects of flow rate on the corrosion fatigue of 304L stainless steel under simulated PWR primary water environmental conditions.

  12. Probabilistic Fatigue Damage Program (FATIG)

    NASA Technical Reports Server (NTRS)

    Michalopoulos, Constantine

    2012-01-01

    FATIG computes fatigue damage/fatigue life using the stress rms (root mean square) value, the total number of cycles, and S-N curve parameters. The damage is computed by the following methods: (a) traditional method using Miner s rule with stress cycles determined from a Rayleigh distribution up to 3*sigma; and (b) classical fatigue damage formula involving the Gamma function, which is derived from the integral version of Miner's rule. The integration is carried out over all stress amplitudes. This software solves the problem of probabilistic fatigue damage using the integral form of the Palmgren-Miner rule. The software computes fatigue life using an approach involving all stress amplitudes, up to N*sigma, as specified by the user. It can be used in the design of structural components subjected to random dynamic loading, or by any stress analyst with minimal training for fatigue life estimates of structural components.

  13. Creep-Fatigue Interaction Testing

    NASA Technical Reports Server (NTRS)

    Halford, Gary R.

    2001-01-01

    Fatigue fives in metals are nominally time independent below 0.5 T(sub Melt). At higher temperatures, fatigue lives are altered due to time-dependent, thermally activated creep. Conversely, creep rates are altered by super. imposed fatigue loading. Creep and fatigue generally interact synergistically to reduce material lifetime. Their interaction, therefore, is of importance to structural durability of high-temperature structures such as nuclear reactors, reusable rocket engines, gas turbine engines, terrestrial steam turbines, pressure vessel and piping components, casting dies, molds for plastics, and pollution control devices. Safety and lifecycle costs force designers to quantify these interactions. Analytical and experimental approaches to creep-fatigue began in the era following World War II. In this article experimental and life prediction approaches are reviewed for assessing creep-fatigue interactions of metallic materials. Mechanistic models are also discussed briefly.

  14. Fatigue, Creep-Fatigue, and Thermomechanical Fatigue Life Testing of Alloys

    NASA Technical Reports Server (NTRS)

    Halford, Gary R.; Lerch, Bradley A.; McGaw, Michael A.

    2000-01-01

    The fatigue crack initiation resistance of an alloy is determined by conducting a series of tests over a range of values of stress amplitude or strain range. The observed number of cycles to failure is plotted against the stress amplitude or strain range to obtain a fatigue curve. The fatigue properties quoted for an alloy are typically the constants used in the equation(s) that describe the fatigue curve. Fatigue lives of interest may be as low as 10(exp 2) or higher than 10(exp 9) cycles. Because of the enormous scatter associated with fatigue, dozens of tests may be needed to confidently establish a fatigue curve, and the cost may run into several thousands of dollars. To further establish the effects on fatigue life of the test temperature, environment, alloy condition, mean stress effects, creep-fatigue effects, thermomechanical cycling, etc. requires an extraordinarily large and usually very costly test matrix. The total effort required to establish the fatigue resistance of an alloy should not be taken lightly. Fatigue crack initiation tests are conducted on relatively small and presumed to be initially crack-free, samples of an alloy that are intended to be representative of the alloy's metallurgical and physical condition. Generally, samples are smooth and have uniformly polished surfaces within the test section. Some may have intentionally machined notches of well-controlled geometry, but the surface at the root of the notch is usually not polished. The purpose of polishing is to attain a reproducible surface finish. This is to eliminate surface finish as an uncontrolled variable. Representative test specimen geometries will be discussed later. Test specimens are cyclically loaded until macroscopically observable cracks initiate and eventually grow to failure. Normally, the fatigue failure life of a specimen is defined as the number of cycles to separation of the specimen into two pieces. Alternative definitions are becoming more common, particularly for

  15. Statistical treatment of fatigue test data

    SciTech Connect

    Raske, D.T.

    1980-01-01

    This report discussed several aspects of fatigue data analysis in order to provide a basis for the development of statistically sound design curves. Included is a discussion on the choice of the dependent variable, the assumptions associated with least squares regression models, the variability of fatigue data, the treatment of data from suspended tests and outlying observations, and various strain-life relations.

  16. Fatigue

    MedlinePlus

    ... sleep. Fatigue is a lack of energy and motivation. Drowsiness and apathy (a feeling of not caring ... fatigue symptoms, and your lifestyle, habits, and feelings. Tests that may be ordered include the following: Blood ...

  17. Program for Weibull Analysis of Fatigue Data

    NASA Technical Reports Server (NTRS)

    Krantz, Timothy L.

    2005-01-01

    A Fortran computer program has been written for performing statistical analyses of fatigue-test data that are assumed to be adequately represented by a two-parameter Weibull distribution. This program calculates the following: (1) Maximum-likelihood estimates of the Weibull distribution; (2) Data for contour plots of relative likelihood for two parameters; (3) Data for contour plots of joint confidence regions; (4) Data for the profile likelihood of the Weibull-distribution parameters; (5) Data for the profile likelihood of any percentile of the distribution; and (6) Likelihood-based confidence intervals for parameters and/or percentiles of the distribution. The program can account for tests that are suspended without failure (the statistical term for such suspension of tests is "censoring"). The analytical approach followed in this program for the software is valid for type-I censoring, which is the removal of unfailed units at pre-specified times. Confidence regions and intervals are calculated by use of the likelihood-ratio method.

  18. COG fitness for service fatigue program

    SciTech Connect

    Kharshafdjian, G.

    1996-12-01

    As the population of nuclear power plants ages, new defects are appearing in Steam Generators (SG) subjected to particularly sever operational stresses, among them pitting, support plate denting, stress corrosion cracking, fatigue induced cracking, and fretting. Utilities are requiring additional data to characterize defects after their detection, i.e., their depth, length and orientation, in order to optimize any tube plugging decision. In this paper, progress report on CANDU development of FFSG (fitness for service) requirements are provided. Currently, the FFSG program has launched projects into three main fields; viz. specimen testing simulating CANDU SG environment especially regarding fatigue crack initiation, propagation and stress corrosion cracking of I-600, I-800 and M-400 alloys, data compilation and evaluations, criteria document preparation for SG tubing degradation evaluations based on deterministic and probabilistic risk assessment methods. The paper as well discusses the database that is currently being prepared for the PVRC. In the PVRC database information is collected from different worldwide sources in Japan Europe, the US and Canada.

  19. An Axial-Torsional, Thermomechanical Fatigue Testing Technique

    NASA Technical Reports Server (NTRS)

    Kalluri, Sreeramesh; Bonacuse, Peter J.

    1995-01-01

    A technique for conducting strain-controlled, thermomechanical, axial-torsional fatigue tests on thin-walled tubular specimens was developed. Three waveforms of loading, namely, the axial strain waveform, the engineering shear strain waveform, and the temperature waveform were required in these tests. The phasing relationships between the mechanical strain waveforms and the temperature and axial strain waveforms were used to define a set of four axial-torsional, thermomechanical fatigue (AT-TMF) tests. Real-time test control (3 channels) and data acquisition (a minimum of 7 channels) were performed with a software program written in C language and executed on a personal computer. The AT-TMF testing technique was used to investigate the axial-torsional thermomechanical fatigue behavior of a cobalt-base superalloy, Haynes 188. The maximum and minimum temperatures selected for the AT-TMF tests were 760 and 316 C, respectively. Details of the testing system, calibration of the dynamic temperature profile of the thin-walled tubular specimen, thermal strain compensation technique, and test control and data acquisition schemes, are reported. The isothermal, axial, torsional, and in- and out-of-phase axial-torsional fatigue behaviors of Haynes 188 at 316 and 760 C were characterized in previous investigations. The cyclic deformation and fatigue behaviors of Haynes 188 in AT-TMF tests are compared to the previously reported isothermal axial-torsional behavior of this superalloy at the maximum and minimum temperatures.

  20. Computer controlled thermal fatigue test system

    SciTech Connect

    Schmale, D.T.; Jones, W.B.

    1986-01-01

    A servo-controlled hydraulic mechanical test system has been configured to conduct computer-controlled thermal fatigue tests. The system uses induction heating, a digital temperature controller, infrared pyrometry, forced air cooling, and quartz rod extensometry. In addition, a digital computer controls the tests and allows precise data analysis and interpretation.

  1. Fatigue Testing of Abrasive Water Jet Cut Titanium

    SciTech Connect

    Hovanski, Yuri; Dahl, Michael E.; Williford, Ralph E.

    2009-06-08

    Battelle Memorial Institute as part of its U.S. Department of Energy (USDOE) Contract No. DE-AC05-76RL01830 to operate the Pacific Northwest National Laboratory (PNNL) provides technology assistance to qualifying small businesses in association with a Technology Assistance Program (TAP). Qualifying companies are eligible to receive a set quantity of labor associated with specific technical assistance. Having applied for a TAP agreement to assist with fatigue characterization of Abrasive Water Jet (AWJ) cut titanium specimens, the OMAX Corporation was awarded TAP agreement 09-02. This program was specified to cover dynamic testing and analysis of fatigue specimens cut from titanium alloy Ti-6%Al-4%V via AWJ technologies. In association with the TAP agreement, a best effort agreement was made to characterize fatigue specimens based on test conditions supplied by OMAX.

  2. High Cycle Fatigue (HCF) Science and Technology Program

    NASA Astrophysics Data System (ADS)

    Bartsch, Thomas M.

    2002-05-01

    This fifth annual report of the National Turbine Engine High Cycle Fatigue (HCF) Program is a brief review of work completed, work in progress, and technical accomplishments. This program is a coordinated effort with participation by the Air Force, the Navy, and NASA. The technical efforts are organized under seven action teams Materials Damage Tolerance Research, Forced Response Prediction, Component Analysis, Instrumentation, Passive Damping Technology, Component Surface Treatments, and Engine Demonstration and two Programs Test and Evaluation, and Transitions (ENSIP).

  3. Hybrid bearing technology for advanced turbomachinery: Rolling contact fatigue testing

    SciTech Connect

    Dill, J.F.

    1996-01-01

    The purpose of this paper is to describe the basic structure and results to date of a major ARPA funded effort to provide a tribological performance database on ceramic bearing materials and their interaction with standard bearing steels. Program efforts include studies of material physical properties, machining characteristics, and tribological performance. The majority of the testing completed to date focuses on rolling contact fatigue testing of the ceramic materials, including efforts to arrive at optimum approaches to evaluating ceramic/steel hybrid combinations in rolling contact fatigue.

  4. Final report on low-cycle fatigue and creep-fatigue testing of salt-filled alloy 800 specimens

    SciTech Connect

    Kaae, J L

    1982-05-01

    Uniaxial low-cycle fatigue and creep-fatigue tests have been carried out on hollow alloy 800 specimens that were either filled with air or with a molten mixture of sodium nitrate, potassium nitrate and an oxidizer. Low-cycle fatigue tests were carried out at 1200/sup 0/F and 650/sup 0/F by cycling the strain continuously between equal mangitude of tensile and compressive values at a rate of 4 x 10/sup -3/sec/sup -1/ until failure. The creep-fatigue tests were carried out at 1200/sup 0/F. The loading cycle differed from that of low-cycle fatigue testing only in the imposition of a hold at the peak compressive strain in each cycle. Cracks always initiated on the inner surface of the hollow specimen, and therefore, corrosive effects on crack propagation and initiation were controlled by the environment within the specimen cavity. In common with tests carried out earlier on steam-filled alloy 800 specimens, at 1200/sup 0/F in the presence of molten salt the heat of alloy 800 with the lower carbon content had a higher fatigue strength than the heat with the higher carbon content even though different heats were used in the two testing programs. The fatigue strength of the two heats of material in the presence of molten salt at 650/sup 0/F were about the same. Tests with air-filled specimens indicated that the presence of the molten salt degraded the fatigue life at 1200/sup 0/F but did not affect the creep fatigue life, while the presence of steam enhanced both the fatigue life and the creep-fatigue life.

  5. Fatigue crack growth automated testing method

    SciTech Connect

    Hatch, P.W.; VanDenAvyle, J.A.; Laing, J.

    1989-06-01

    A computer controlled servo-hydraulic mechanical test system has been configured to conduct automated fatigue crack growth testing. This provides two major benefits: it allows continuous cycling of specimens without operator attention over evenings and weekends; and complex load histories, including random loading and spectrum loading, can be applied to the specimens to simulate cyclic loading of engineering structures. The software is written in MTS Multi-User Basic to control test machine output and acquire data at predetermined intervals. Compact tension specimens are cycled according to ASTM specification E647-86. Fatigue crack growth is measured via specimen compliance during the test using a compliance/crack length calibration determined earlier by visual crack length measurements. This setup was used to measure crack growth rates in 6063 aluminum alloy for a variety of cyclic loadings, including spectrum loads. Data collected compared well with tests run manually. 13 figs.

  6. A Very High-Cycle Fatigue Test and Fatigue Properties of TC17 Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Jiao, Shengbo; Gao, Chao; Cheng, Li; Li, Xiaowei; Feng, Yu

    2016-03-01

    The present work studied the very high-cycle fatigue (VHCF) test and fatigue properties of TC17 titanium alloy. The specimens for bending vibration were designed using the finite element method and the VHCF tests were conducted by using the ultrasonic fatigue testing system. The results indicated that there is no the fatigue limit for TC17 titanium alloy, and the S-N curve shows a continuously descending trend. The fatigue crack initiates at the specimen surface within the range of VHCF and the VHCF lives follow the log-normal distribution more closely.

  7. Material fatigue data obtained by card-programmed hydraulic loading system

    NASA Technical Reports Server (NTRS)

    Davis, W. T.

    1967-01-01

    Fatigue tests using load distributions from actual loading histories encountered in flight are programmed on punched electronic accounting machine cards. With this hydraulic loading system, airframe designers can apply up to 55 load levels to a test specimen.

  8. Heat pipe fatigue test specimen: Metallurgical evaluation

    NASA Technical Reports Server (NTRS)

    Walak, Steven E.; Cronin, Michael J.; Grobstein, Toni

    1992-01-01

    An innovative creep/fatigue test was run to simulate the temperature, mechanical load, and sodium corrosion conditions expected in a heat pipe designed to supply thermal energy to a Stirling cycle power converter. A sodium-charged Inconel 718 heat pipe with a Nickel 200 screen wick was operated for 1090 hr at temperatures between 950 K (1250 F) and 1050 K (1430 F) while being subjected to creep and fatigue loads in a servo-hydraulic testing machine. After testing, the heat pipe was sectioned and examined using optical microscopy, scanning electron microscopy, and electron microprobe analysis with wavelength dispersive x-ray spectroscopy. The analysis concentrated on evaluating topographic, microstructural, and chemical changes in the sodium exposed surfaces of the heat pipe wall and wick. Surface changes in the evaporator, condenser, and adiabatic sections of the heat pipe were examined in an effort to correlate the changes with the expected sodium environment in the heat pipe. This report describes the setup, operating conditions, and analytical results of the sodium heat pipe fatigue test.

  9. Fatigue-Crack-Growth Computer Program

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Shivakumar, V.; Newman, James C., Jr.

    1991-01-01

    Fatigue Crack Growth (NASA/FLAGRO) computer program developed as aid in predicting growth of preexisting flaws and cracks in structural components of space systems. Is enhanced version of FLAGRO4 and incorporates state-of-the-art improvements in both fracture mechanics and computer technology. Provides fracture-mechanics analyst with computerized method of evaluating "safe-crack-growth-life" capabilities of structural components. Also used to evaluate tolerance to damage of structure of given design. Designed modular to facilitate revisions and operation on minicomputers. Written in FORTRAN 77.

  10. Laser thermal shock and fatigue testing system

    NASA Astrophysics Data System (ADS)

    Fantini, Vincenzo; Serri, Laura; Bianchi, P.

    1997-08-01

    Thermal fatigue consists in repeatedly cycling the temperature of a specimen under test without any other constraint and stopping the test when predefined damage aspects. The result is a lifetime in terms of number of cycles. The parameters of the thermal cycle are the following: minimum and maximum temperature, time of heating, of cooling and time at high or at low temperature. When the temperature jump is very big and fast, phenomena of thermal shock can be induced. Among the numerous techniques used to perform these tests, the laser thermal fatigue cycling is very effective when fast heating of small and localized zones is required. That's the case of test performed to compare new and repaired blades of turbogas machines or components of combustion chambers of energy power plants. In order to perform these tests a thermal fatigue system, based on 1 kW Nd-YAG laser as source of heating, has been developed. The diameter of the heated zone of the specimen irradiated by the laser is in the range 0.5 - 20 mm. The temperatures can be chosen between 200 degree(s)C and 1500 degree(s)C and the piece can be maintained at high and/or low temperature from 0 s to 300 s. Temperature are measured by two sensors: a pyrometer for the high range (550 - 1500 degree(s)C) and a contactless thermocouple for the low range (200 - 550 degree(s)C). Two different gases can be blown on the specimen in the irradiated spot or in sample backside to speed up cooling phase. A PC-based control unit with a specially developed software performs PID control of the temperature cycle by fast laser power modulation. A high resolution vision system of suitable magnification is connected to the control unit to detect surface damages on the specimen, allowing real time monitoring of the tested zone as well as recording and reviewing the images of the sample during the test. Preliminary thermal fatigue tests on flat specimens of INCONEL 738 and HAYNES 230 are presented. IN738 samples, laser cladded by

  11. A proposed USAF fatigue evaluation program based upon recent systems experience

    NASA Technical Reports Server (NTRS)

    Haviland, G. P.; Purkey, G. F.

    1972-01-01

    The United States Air Force has published a document entitled Aircraft Structural Integrity Program. One phase of the program is concerned with the fatigue life certification of all types of military aircraft. The document describes the criteria, analyses, and tests that are necessary in order to satisfy the USAF fatigue life requirement. Some recent and valid criticism has been directed toward the document, particularly the fatigue-life requirements contained in it. Some changes are proposed based on surveys conducted in the United States and abroad as well as some recent systems' experience. The surveys covered both military and civilian organizations. The fatigue certification case histories of selected military and commercial aircraft are presented. The design development element tests, preproduction design verification tests, and full-scale fatigue tests of each are described. A brief status report on the revisions to the MIL-A-008860 series specifications is included.

  12. High-Temperature, Low-Cycle Fatigue of Copper-Base Alloys for Rocket Nozzles. Part 1: Data Summary for Materials Tested in Prior Programs

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1975-01-01

    A more detailed analysis of the results obtained in 188 previously reported low-cycle fatigue tests of various candidate materials for regeneratively-cooled, reusable rocket nozzle liners was reported. Plots of load range versus cycles were reported for each test along with a stress-strain hysteresis loop near half-life. In addition, a summary table was provided to compare N5 (cycles to a five percent load range drop) and Nf (cycles to complete specimen separation) values for each test.

  13. Multi-axial fatigue testing machine

    SciTech Connect

    Sallberg, D.W.; Lawson, T.J.; Cardon, M.H.

    1989-02-07

    A testing machine is described for multi-axis fatigue testing of a component having inner and outer elements subject to linear and rotational forces about different axes comprising a base, first, second and third hydraulic actuators secured to the base, hydraulic pressure means and control means coupled to the actuators for controlled operation of the actuators, gimbal means comprising first and second gimbals mounted on the base and interconnected for rotation about mutually perpendicular axes, the first gimbal having means for attachment to one of the elements, means for substantially independently coupling the first and second actuators to the first and second gimbals respectively so that each actuator effects rocking movement of one gimbal without inputting torque about the axis of the other gimbal, and means for attaching the third actuator to the other of the elements, whereby the three actuators independently and controllably apply loads to the component about three axes of motion.

  14. Rolling element fatigue testing of gear materials

    NASA Technical Reports Server (NTRS)

    Nahm, A. H.

    1978-01-01

    Rolling element fatigue lives of eleven alloys were evaluated. The eleven alloys studied were three nitriding alloys (Super Nitralloy, Nitralloy 135, and Nitralloy N), four case carburizing alloys (AISI 9310, CBS 600, CBS 1000M and Vasco X-2), and four throughhardening alloys (Vasco Matrix II,AISI W-1, AISI S-2 and AISI O-2). Several different heat treatments and/or melting processes were studied on the three carburizing alloy steels. Metallurgical analyses were made before and after the RC rig tests. Test data were statistically analyzed using the Weibull distribution function. B-10 lives were compared versus VIM-VAR AISI M-50 and carburized VAR AISI 9310, as reference alloys.

  15. Novel dynamic fatigue-testing device: design and measurements

    NASA Astrophysics Data System (ADS)

    Foong, Chee-Hoe; Wiercigroch, Marian; Deans, William F.

    2006-08-01

    The influence of dynamics on a propagating fatigue crack has not been studied experimentally yet mainly due to quasi-static loading from traditional fatigue-testing machines. To overcome this serious drawback, a novel base-excited fatigue-testing device was designed and built to allow measurement of the dynamic responses of a single-edge-notch beam (SENB) under a growing fatigue crack. In this paper, the details of the novel test rig including initial development, modification and instrumentation are given. The experimental time histories obtained for harmonic and chaotic excitations have shown that the fatigue rig is capable of generating a wide range of loading patterns. Moreover, the experimental crack growth curves and features of the fracture surface have confirmed that the rig is capable of inducing proper fatigue cracks.

  16. Eddy Current Method for Fatigue Testing

    NASA Technical Reports Server (NTRS)

    Simpson, John W. (Inventor); Fulton, James P. (Inventor); Wincheski, Russell A. (Inventor); Todhunter, Ronald G. (Inventor); Namkung, Min (Inventor); Nath, Shridhar C. (Inventor)

    1997-01-01

    Flux-focusing electromagnetic sensor using a ferromagnetic flux-focusing lens simplifies inspections and increases detectability of fatigue cracks and material loss in high conductivity material. A ferrous shield isolates a high-turn pick-up coil from an excitation coil. Use of the magnetic shield produces a null voltage output across the receiving coil in presence of an unflawed sample. Redistribution of the current flow in the sample caused by the presence of flaws. eliminates the shielding condition and a large output voltage is produced, yielding a clear unambiguous flaw signal. Maximum sensor output is obtained when positioned symmetrically above the crack. By obtaining position of maximum sensor output, it is possible to track the fault and locate the area surrounding its tip. Accuracy of tip location is enhanced by two unique features of the sensor; a very high signal-to-noise ratio of the probe's output resulting in an extremely smooth signal peak across the fault, and a rapidly decaying sensor output outside a small area surrounding the crack tip enabling the search region to be clearly defined. Under low frequency operation, material thinning due to corrosion causes incomplete shielding of the pick-up coil. Low frequency output voltage of the probe is therefore a direct indicator of thickness of the test sample. Fatigue testing a conductive material is accomplished by applying load to the material, applying current to the sensor, scanning the material with the sensor, monitoring the sensor output signal, adjusting material load based on the sensor output signal of the sensor, and adjusting position of the sensor based on its output signal.

  17. High frequency fatigue testing of Udimet 700 at 1400 F

    NASA Technical Reports Server (NTRS)

    Conn, A. F.; Rudy, S. L.

    1972-01-01

    An investigation pertaining to the development of life prediction methods for materials subjected to high temperature creep/fatigue conditions is presented. High frequency (13.4 kHz) fatigue data were measured at 1400 F on specimens of the nickel-based alloy Udimet 700. Tests were conducted on the virgin material, as well as on specimens which had received prior exposures to high temperature, fatigue, and creep.

  18. The influence of modifications of a fatigue loading history program on fatigue lifetime

    NASA Technical Reports Server (NTRS)

    Branger, J.

    1972-01-01

    Rectangular specimens of 7075 and 2014 aluminum alloys with two holes (stress concentration factor of 3.24) have been tested under axial fatigue loading on a six-rod test bed with modifications of the loading program, the surface particulars, and the frequency. The length of the precrack stage was investigated by use of a new crack detector. In most cases the two alloys behaved similarly, with similar life to crack start under the same loading. Some overloads lengthened the life. Truncation by omission of the lowest peak loads should be limited to about 20 percent of the ultimate load. Simplifying counting methods gave misleading results. Very thin surface layers of anodizing, protection by vinyl, dry nitrogen atmosphere, as well as stepwise reaming or grinding the surface of the holes, lengthened the life; thick anodized layers shortened the life. Compressing the hole surface by rolling had no influence. Frequencies at about 210 to 240 cpm produced shorter lives than those at 40 cpm. At 5.4 cpm the life was considerably longer. A model to better understand the precrack-stage fatigue mechanism is discussed.

  19. The NASA Ames Fatigue Countermeasures Program: The Next Generation

    NASA Technical Reports Server (NTRS)

    Rosekind, Mark R.; Neri, David F.; Miller, Donna L.; Gregory, Kevin B.; Webbon, Lissa L.; Oyung, Ray L.

    1997-01-01

    Twenty-four hour, global aviation operations pose unique challenges to humans. Physiological requirements related to sleep, the internal circadian clock, and human fatigue are critical factors that are known to affect safety, performance, and productivity. Understanding the human operators' physiological capabilities, and limitations, will be important to address these issues as global demand for aviation activities continues to increase. In 1980, in response to a Congressional request, the National Aeronautics and Space Administration (NASA) Ames Research Center initiated a Fatigue/Jet Lag Program to examine the role of fatigue in flight operations. Originally established by Dr. John K. Lauber and Dr. Charles E. Billings, the Program was designed to address three objectives: (1) determine the extent of fatigue, sleep loss, and circadian disruption in flight operations; (2) determine how fatigue affected flight crew performance; and (3) develop strategies to maximize performance and alertness during flight operations.

  20. Fatigue test of RC beams strengthened with prestressed CFLs

    NASA Astrophysics Data System (ADS)

    Guo, Xinyan; Huang, Peiyan; Liu, Guangwan; Xie, Jianhe

    2008-11-01

    Applying prestress to fiber reinforced polymer (FRP) can be used more efficiently since a greater portion energy of its tensile capacity is engaged. Based on carbon fiber laminate (CFL), fatigue tests are made to find out the fatigue behavior of reinforced concrete (RC) beams strengthened with prestressed CFL. The interfacial debonding is a main failure mode for RC beams strengthened with prestressed CFLs under the cyclic loading. Furthermore, it has been found that the stress value of CFLs decide whether the additional prestressing has a negative or positive effect on the fatigue behavior of the strengthened beam, and the excessive prestressing would reduce the fatigue life of the strengthened beam.

  1. Rolling element fatigue testing of gear materials

    NASA Technical Reports Server (NTRS)

    Nahm, A. H.

    1978-01-01

    Rolling element fatigue lives of nine alloys were evaluated in Rolling Contact (RC) rigs. Test conditions included a Hertzian stress at 4,826 MPa (700 ksi), a rolling speed of 6.23 m/sec (245 in/sec.). Tests were run with a Type I oil (MIL-L-7808G) at room temperature. B-10 lives (10% failure rate) of alloys were compared versus reference alloys, VIM-VAR AISI M-50 and VAR AISI 9310. Six case carburizing alloys (AISI 9310, CBS600, CBS1000M, EX00014, Vasco X-2 and EX00053) and three through-hardening alloys (AISI M-50, VascoMax 350 and Vasco Matrix 2 evaluated, showed RCF performance inferior or equivalent to that of AISI 9310 and AISI M-50. It was also found that the effects of vacuum melting processes, different tempering temperatures, freezing cycle during heat treating, shot peening, gold plating and chrome plating employed in the present investigation did not significantly affect RCF life.

  2. 1000–ton testing machine for cyclic fatigue tests of materials at liquid nitrogen temperatures

    SciTech Connect

    Khitruk, A. A.; Klimchenko, Yu. A.; Kovalchuk, O. A.; Marushin, E. L.; Mednikov, A. A.; Nasluzov, S. N.; Privalova, E. K.; Rodin, I. Yu.; Stepanov, D. B.; Sukhanova, M. V.

    2014-01-29

    One of the main tasks of superconductive magnets R and D is to determine the mechanical and fatigue properties of structural materials and the critical design elements in the cryogenic temperature range. This paper describes a new facility built based on the industrial 1000-ton (10 MN) testing machine Schenk PC10.0S. Special equipment was developed to provide the mechanical and cyclic tensile fatigue tests of large-scale samples at the liquid nitrogen temperature and in a given load range. The main feature of the developed testing machine is the cryostat, in which the device converting a standard compression force of the testing machine to the tensile force affected at the test object is placed. The control system provides the remote control of the test and obtaining, processing and presentation of test data. As an example of the testing machine operation the test program and test results of the cyclic tensile fatigue tests of fullscale helium inlet sample of the PF1 coil ITER are presented.

  3. 1000-ton testing machine for cyclic fatigue tests of materials at liquid nitrogen temperatures

    NASA Astrophysics Data System (ADS)

    Khitruk, A. A.; Klimchenko, Yu. A.; Kovalchuk, O. A.; Marushin, E. L.; Mednikov, A. A.; Nasluzov, S. N.; Privalova, E. K.; Rodin, I. Yu.; Stepanov, D. B.; Sukhanova, M. V.

    2014-01-01

    One of the main tasks of superconductive magnets R&D is to determine the mechanical and fatigue properties of structural materials and the critical design elements in the cryogenic temperature range. This paper describes a new facility built based on the industrial 1000-ton (10 MN) testing machine Schenk PC10.0S. Special equipment was developed to provide the mechanical and cyclic tensile fatigue tests of large-scale samples at the liquid nitrogen temperature and in a given load range. The main feature of the developed testing machine is the cryostat, in which the device converting a standard compression force of the testing machine to the tensile force affected at the test object is placed. The control system provides the remote control of the test and obtaining, processing and presentation of test data. As an example of the testing machine operation the test program and test results of the cyclic tensile fatigue tests of fullscale helium inlet sample of the PF1 coil ITER are presented.

  4. Evaluation of Giga-cycle Fatigue Properties of Austenitic Stainless Steels Using Ultrasonic Fatigue Test

    NASA Astrophysics Data System (ADS)

    Takahashi, Kyouhei; Ogawa, Takeshi

    Ultrasonic fatigue tests have been performed in austenitic stainless steel, SUS316NG, in order to investigate giga-cycle fatigue strength of pre-strained materials, i.e. 5, 10 and 20% tensile pre-strains and -20% compressive pre-strain. The pre-strains were applied before specimen machining. The austenitic stainless steels are known to exhibit remarkable self-heating during the fatigue experiment. Therefore, heat radiation method was established by setting fatigue specimens in a low temperature chamber at about -100°C. The self-heating was controlled by intermittent loading condition, which enabled us to maintain the test section of the specimens at about room temperature. The results revealed that the fatigue strength increased with increasing pre-strain levels. Fish-eye fracture was observed for -20% pre-strained specimen fractured at 4.11×107 cycles, while the other specimens exhibited ordinary fatigue fracture surface originated from stage I facet on the specimen surface. The increase in fatigue limit was predicted by Vickers hardness, HV, which depended on the size of indented region. The prediction was successful using HV values obtained by the size of the indented region similar to those of the stage I facets.

  5. Fatigue Crack Growth Threshold Testing of Metallic Rotorcraft Materials

    NASA Technical Reports Server (NTRS)

    Newman, John A.; James, Mark A.; Johnson, William M.; Le, Dy D.

    2008-01-01

    Results are presented for a program to determine the near-threshold fatigue crack growth behavior appropriate for metallic rotorcraft alloys. Four alloys, all commonly used in the manufacture of rotorcraft, were selected for study: Aluminum alloy 7050, 4340 steel, AZ91E Magnesium, and Titanium alloy Ti-6Al-4V (beta-STOA). The Federal Aviation Administration (FAA) sponsored this research to advance efforts to incorporate damage tolerance design and analysis as requirements for rotorcraft certification. Rotorcraft components are subjected to high cycle fatigue and are typically subjected to higher stresses and more stress cycles per flight hour than fixed-wing aircraft components. Fatigue lives of rotorcraft components are generally spent initiating small fatigue cracks that propagate slowly under near-threshold cracktip loading conditions. For these components, the fatigue life is very sensitive to the near-threshold characteristics of the material.

  6. Effect of Preloading on Fatigue Strength in Dynamic Fatigue Testing of Ceramic Materials at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Salem, Jonathan A.

    1995-01-01

    Previously derived solutions of fatigue strength as a function of preloading were verified by applying preloads to elevated temperature dynamic fatigue tests of 96 wt% alumina at 1000 C and NC 132 silicon nitride at 1100 C. The technique was found very useful in identification and control of the governing failure mechanism when multiple failure mechanisms, such as slow crack growth, creep and oxidation occurred simultaneously at elevated temperatures.

  7. Specimen Design for Fatigue Testing at Very High Frequencies

    NASA Astrophysics Data System (ADS)

    MATIKAS, T. E.

    2001-11-01

    Components in rotational machinery such as turbine blades used in military aircraft engines are subjected to low-amplitude, high-frequency loads in the kHz range. Under high cycle fatigue (HCF), the initiation state of a crack consumes most of the life of the component. Vibratory stresses may therefore result in unexpected failures of the material. Hence, there is a need for HCF studies to address HCF-related failures of turbine engines and to develop a life prediction methodology. Ultrasonic fatigue provides accelerated HCF testing enabling the simulation of realistic loading conditions for testing materials used in structural components subjected to vibratory stresses. Specimen design is critical for optimum ultrasonic fatigue testing. The objective of this study is therefore to develop analytical modelling necessary for the design of test coupons to be fatigue tested at ultrasonic frequencies.

  8. Fatigue analysis and testing of wind turbine blades

    NASA Astrophysics Data System (ADS)

    Greaves, Peter Robert

    This thesis focuses on fatigue analysis and testing of large, multi MW wind turbine blades. The blades are one of the most expensive components of a wind turbine, and their mass has cost implications for the hub, nacelle, tower and foundations of the turbine so it is important that they are not unnecessarily strong. Fatigue is often an important design driver, but fatigue of composites is poorly understood and so large safety factors are often applied to the loads. This has implications for the weight of the blade. Full scale fatigue testing of blades is required by the design standards, and provides manufacturers with confidence that the blade will be able to survive its service life. This testing is usually performed by resonating the blade in the flapwise and edgewise directions separately, but in service these two loads occur at the same time.. A fatigue testing method developed at Narec (the National Renewable Energy Centre) in the UK in which the flapwise and edgewise directions are excited simultaneously has been evaluated by comparing the Palmgren-Miner damage sum around the blade cross section after testing with the damage distribution caused by the service life. A method to obtain the resonant test configuration that will result in the optimum mode shapes for the flapwise and edgewise directions was then developed, and simulation software was designed to allow the blade test to be simulated so that realistic comparisons between the damage distributions after different test types could be obtained. During the course of this work the shortcomings with conventional fatigue analysis methods became apparent, and a novel method of fatigue analysis based on multi-continuum theory and the kinetic theory of fracture was developed. This method was benchmarked using physical test data from the OPTIDAT database and was applied to the analysis of a complete blade. A full scale fatigue test method based on this new analysis approach is also discussed..

  9. Hydraulic servo system increases accuracy in fatigue testing

    NASA Technical Reports Server (NTRS)

    Dixon, G. V.; Kibler, K. S.

    1967-01-01

    Hydraulic servo system increases accuracy in applying fatigue loading to a specimen under test. An error sensing electronic control loop, coupled to the hydraulic proportional closed loop cyclic force generator, provides an accurately controlled peak force to the specimen.

  10. Mechanical degradation of fuel cell membranes under fatigue fracture tests

    NASA Astrophysics Data System (ADS)

    Khorasany, Ramin M. H.; Sadeghi Alavijeh, Alireza; Kjeang, Erik; Wang, G. G.; Rajapakse, R. K. N. D.

    2015-01-01

    The effects of cyclic stresses on the fatigue and mechanical stability of perfluorosulfonic acid (PFSA) membranes are experimentally investigated under standard fuel cell conditions. The experiments are conducted ex-situ by subjecting membrane specimens to cyclic uniaxial tension at controlled temperature and relative humidity. The fatigue lifetime is measured in terms of the number of cycles until ultimate fracture. The results indicate that the membrane fatigue lifetime is a strong function of the applied stress, temperature, and relative humidity. The fatigue life increases exponentially with reduced stresses in all cases. The effect of temperature is found to be more significant than that of humidity, with reduced fatigue life at high temperatures. The maximum membrane strain at fracture is determined to decrease exponentially with increasing membrane lifetime. At a given fatigue life, a membrane exposed to fuel cell conditions is shown to accommodate more plastic strain before fracture than one exposed to room conditions. Overall, the proposed ex-situ membrane fatigue experiment can be utilized to benchmark the fatigue lifetime of new materials in a fraction of the time and cost associated with conventional in-situ accelerated stress testing methods.

  11. Low-cycle fatigue testing methods

    NASA Technical Reports Server (NTRS)

    Lieurade, H. P.

    1978-01-01

    The good design of highly stressed mechanical components requires accurate knowledge of the service behavior of materials. The main methods for solving the problems of designers are: determination of the mechanical properties of the material after cyclic stabilization; plotting of resistance to plastic deformation curves; effect of temperature on the life on low cycle fatigue; and simulation of notched parts behavior.

  12. Fatigue crack growth testing of sub-clad defects

    SciTech Connect

    Jones, D.P.; Leax, T.R.

    1998-04-01

    Fatigue crack growth tests were performed on four point bend specimens with crack like defects intentionally placed in A302B low-alloy pressure vessel steel clad with 308/309L weld deposited stainless steel. The defects were placed in the base metal under the cladding by machining a cavity from the side opposite the cladding, electric-discharge machining a very sharp flaw, fatigue pre-cracking the flaw, and then filling up the cavity by a weld repair process. The specimens were stress relieved before fatigue testing. The specimens were fatigue cycled at positive load ratios until the defects broke through to the surface. The specimens were then fractured at liquid nitrogen temperatures to reveal the fracture surfaces. Seven different sub-clad flaw specimens were tested in room temperature air and each test provides a record of cycles to defect break-through. Changes in defect size and shape as a function of applied load cycles were obtained by benchmarking the crack at various stages of the load history. The results provide a set of embedded defect data which can be used for qualifying fatigue crack growth analysis procedures such as those in Section XI of the ASME Boiler and Pressure Vessel Code. A comparison between calculated and measured values shows that the ASME B and PV Section XI fatigue crack growth procedures conservatively predict cycles to defect break-through for small sub-clad defects.

  13. 77 FR 55105 - Aging Airplane Program: Widespread Fatigue Damage; Correction

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-07

    ... entitled ``Aging Airplane Program: Widespread Fatigue Damage'' (77 FR 30877), which corrected a final rule published November 15, 2010 (75 FR 69746). In that technical amendment, the FAA intended to correct... Federal Aviation Administration 14 CFR Parts 121 and 129 RIN 2120-AI05 Aging Airplane Program:...

  14. Compression and compression fatigue testing of composite laminates

    NASA Technical Reports Server (NTRS)

    Porter, T. R.

    1982-01-01

    The effects of moisture and temperature on the fatigue and fracture response of composite laminates under compression loads were investigated. The structural laminates studied were an intermediate stiffness graphite-epoxy composite (a typical angle ply laimna liminate had a typical fan blade laminate). Full and half penetration slits and impact delaminations were the defects examined. Results are presented which show the effects of moisture on the fracture and fatigue strength at room temperature, 394 K (250 F), and 422 K (300 F). Static tests results show the effects of defect size and type on the compression-fracture strength under moisture and thermal environments. The cyclic tests results compare the fatigue lives and residual compression strength under compression only and under tension-compression fatigue loading.

  15. Elevated temperature fatigue testing of metals

    NASA Technical Reports Server (NTRS)

    Hirschberg, M. H.

    1981-01-01

    The major technology areas needed to perform a life prediction of an aircraft turbine engine hot section component are discussed and the steps required for life prediction are outlined. These include the determination of the operating environment, the calculation of the thermal and mechanical loading of the component, the cyclic stress-strain and creep behavior of the material required for structural analysis, and the structural analysis to determine the local stress-strain-temperature-time response of the material at the critical location in the components. From a knowledge of the fatigue, creep, and failure resistance of the material, a prediction of the life of the component is made. Material characterization and evaluation conducted for the purpose of calculating fatigue crack initiation lives of components operating at elevated temperatures are emphasized.

  16. Structural fatigue test results for large wind turbine blade sections

    NASA Technical Reports Server (NTRS)

    Faddoul, J. R.; Sullivan, T. L.

    1982-01-01

    In order to provide quantitative information on the operating life capabilities of wind turbine rotor blade concepts for root-end load transfer, a series of cantilever beam fatigue tests was conducted. Fatigue tests were conducted on a laminated wood blade with bonded steel studs, a low cost steel spar (utility pole) with a welded flange, a utility pole with additional root-end thickness provided by a swaged collar, fiberglass spars with both bonded and nonbonded fittings, and, finally, an aluminum blade with a bolted steel fitting (Lockheed Mod-0 blade). Photographs, data, and conclusions for each of these tests are presented. In addition, the aluminum blade test results are compared to field failure information; these results provide evidence that the cantilever beam type of fatigue test is a satisfactory method for obtaining qualitative data on blade life expectancy and for identifying structurally underdesigned areas (hot spots).

  17. Spectrum fatigue testing of T-shaped tension clips

    NASA Astrophysics Data System (ADS)

    Palmberg, Bjoern; Wallstenius, Bengt

    1992-12-01

    An investigation of strain distributions during static loading and crack propagation and fatigue lives under spectrum loading of T-shaped tension clips was carried out. Three slightly different, with respect to geometry, T shaped tension clips made of aluminum alloy 7010-T73651 were studied. The type 1 and 4 test specimens were different only with respect to the web thickness of the clamping end. The type 1 and 2 test specimens were different with repect to milled flat circular countersink around the holes in the type 2 specimens and with respect to the radius between the web and foot. The spectrum fatigue loading consisted of a load sequence representative for the wing root, lower side, of a fighter aircraft. Tests were made at two different load levels for each specimen type. The strain measurements show that the countersink in the type 2 specimens increases the stresses in the fatigue critical region. This is also manifested in the spectrum fatigue life results, where type 2 specimens show the shortest fatigue lives. The strain measurements show that the torque used for the bolts in joining two test specimens or one test specimen and a dummy has a rather large impact on the strain in the fatigue region. The strains decrease with increasing torque. The spectrum fatigue loading resulted in approximately an equal number of flights to obtain a 10.0 mm crack for specimens of type 1 and 4. This suggests that the type 1 configuration is superior since the web thickness is smaller for this type as compared to the type 4 specimens. In other words, the type 4 specimens have an unnecessary oversize of the clamping end web thickness.

  18. Acceleration of fatigue tests for built-up titanium components

    NASA Technical Reports Server (NTRS)

    Watanabe, R. T.

    1976-01-01

    A study was made of the feasibility of a room-temperature scheme of accelerating fatigue tests for Mach 3 advanced supersonic transport aircraft. The test scheme used equivalent room-temperature cycles calculated for supersonic flight conditions. Verification tests were conducted using specimens representing titanium wing lower surface structure. Test-acceleration parameters were developed for the test with an auxiliary test set. Five specimens were tested with a flight-by-flight load and temperature spectrum to simulate typical Mach 3 operation. Two additional sets of five specimens were tested at room temperature to evaluate the test-acceleration scheme. The fatigue behavior of the specimens generally correlated well with the proposed correction method.

  19. Biomechanical fatigue analysis of an advanced new carbon fiber/flax/epoxy plate for bone fracture repair using conventional fatigue tests and thermography.

    PubMed

    Bagheri, Zahra S; El Sawi, Ihab; Bougherara, Habiba; Zdero, Radovan

    2014-07-01

    The current study is part of an ongoing research program to develop an advanced new carbon fiber/flax/epoxy (CF/flax/epoxy) hybrid composite with a “sandwich structure” as a substitute for metallic materials for orthopedic long bone fracture plate applications. The purpose of this study was to assess the fatigue properties of this composite, since cyclic loading is one of the main types of loads carried by a femur fracture plate during normal daily activities. Conventional fatigue testing, thermographic analysis, and scanning electron microscopy (SEM) were used to analyze the damage progress that occurred during fatigue loading. Fatigue strength obtained using thermography analysis (51% of ultimate tensile strength) was confirmed using the conventional fatigue test (50–55% of ultimate tensile strength). The dynamic modulus (E⁎) was found to stay almost constant at 47 GPa versus the number of cycles, which can be related to the contribution of both flax/epoxy and CF/epoxy laminae to the stiffness of the composite. SEM images showed solid bonding at the CF/epoxy and flax/epoxy laminae, with a crack density of only 0.48% for the plate loaded for 2 million cycles. The current composite plate showed much higher fatigue strength than the main loads experienced by a typical patient during cyclic activities; thus, it may be a potential candidate for bone fracture plate applications. Moreover, the fatigue strength from thermographic analysis was the same as that obtained by the conventional fatigue tests, thus demonstrating its potential use as an alternate tool to rapidly evaluate fatigue strength of composite biomaterials. PMID:24918250

  20. Fatigue Testing of Wing Beam by the Resonance Method

    NASA Technical Reports Server (NTRS)

    Bleakney, William M

    1938-01-01

    Preliminary fatigue tests on two aluminum-alloy wing-beam specimens subjected to reversed axial loading are described. The motion used consists in incorporating one or two reciprocating motors in a resonance system of which the specimen is the spring element. A description is given of the reciprocating motors, and of the method of assembling and adjusting the vibrating system. The results indicate that the method is well adapted to fatigue tests of not only uniform wing beams but also wing beams with asymmetrical local reinforcements.

  1. Fatigue in the military: towards a fatigue detection test based on the saccadic velocity.

    PubMed

    Diaz-Piedra, Carolina; Rieiro, Héctor; Suárez, Juan; Rios-Tejada, Francisco; Catena, Andrés; Di Stasi, Leandro Luigi

    2016-09-01

    Fatigue is a major contributing factor to operational errors. Therefore, the validation of objective and sensitive indices to detect fatigue is critical to prevent accidents and catastrophes. Whereas tests based on saccadic velocity (SV) have become popular, their sensitivity in the military is not yet clear, since most research has been conducted in laboratory settings using not fully validated instruments. Field studies remain scarce, especially in extreme conditions such as real flights. Here, we investigated the effects of real, long flights on SV. We assessed five newly commissioned military helicopter pilots during their aviation training. Pilots flew Sikorsky S-76C helicopters, under instrumental flight rules, for more than 2 h (ca. 150 min). Eye movements were recorded before and after the flight with an eye tracker using a standard guided-saccade task. We also collected subjective ratings of fatigue. SV significantly decreased from the Pre-Flight to the Post-Flight session in all pilots by around 3% (range: 1-4%). Subjective ratings showed the same tendency. We provide conclusive evidence about the high sensitivity of fatigue tests based on SV in real flight conditions, even in small samples. This result might offer military medical departments a valid and useful biomarker of warfighter physiological state. PMID:27531394

  2. X-43A Rudder Spindle Fatigue Life Estimate and Testing

    NASA Technical Reports Server (NTRS)

    Glaessgen, Edward H.; Dawicke, David S.; Johnston, William M.; James, Mark A.; Simonsen, Micah; Mason, Brian H.

    2005-01-01

    Fatigue life analyses were performed using a standard strain-life approach and a linear cumulative damage parameter to assess the effect of a single accidental overload on the fatigue life of the Haynes 230 nickel-base superalloy X-43A rudder spindle. Because of a limited amount of information available about the Haynes 230 material, a series of tests were conducted to replicate the overload and in-service conditions for the spindle and corroborate the analysis. Both the analytical and experimental results suggest that the spindle will survive the anticipated flight loads.

  3. Fatigue testing of plasma-sprayed thermal barrier coatings, volume 2

    NASA Technical Reports Server (NTRS)

    Cruse, T. A.; Nagy, A.; Popelar, C. F.

    1990-01-01

    A plasma sprayed thermal barrier coating for diesel engines were fatigue tested. Candidate thermal barrier coating materials were fatigue screened and a data base was generated for the selected candidate material. Specimen configurations are given for the bend fatigue tests, along with test setup, specimen preparation, test matrix and procedure, and data analysis.

  4. Rolling-Element Fatigue Testing and Data Analysis - A Tutorial

    NASA Technical Reports Server (NTRS)

    Vlcek, Brian L.; Zaretsky, Erwin V.

    2011-01-01

    In order to rank bearing materials, lubricants and other design variables using rolling-element bench type fatigue testing of bearing components and full-scale rolling-element bearing tests, the investigator needs to be cognizant of the variables that affect rolling-element fatigue life and be able to maintain and control them within an acceptable experimental tolerance. Once these variables are controlled, the number of tests and the test conditions must be specified to assure reasonable statistical certainty of the final results. There is a reasonable correlation between the results from elemental test rigs with those results obtained with full-scale bearings. Using the statistical methods of W. Weibull and L. Johnson, the minimum number of tests required can be determined. This paper brings together and discusses the technical aspects of rolling-element fatigue testing and data analysis as well as making recommendations to assure quality and reliable testing of rolling-element specimens and full-scale rolling-element bearings.

  5. Effects of Total SAT® Test Time on Performance and Fatigue. Research Notes. RN-37

    ERIC Educational Resources Information Center

    Ackerman, Phillip L.; Kanfer, Ruth; Wolman, Stacey D.

    2005-01-01

    The current study was designed to examine performance effects and fatigue effects associated with different total SAT testing times. In addition, the researchers examined personality, motivation, and other determinants of individual differences in examinee fatigue before, during, and after testing.

  6. Comparing Rotary Bend Wire Fatigue Test Methods at Different Test Speeds

    NASA Astrophysics Data System (ADS)

    Weaver, Jason D.; Gutierrez, Erick J.

    2015-12-01

    Given its relatively simple setup and ability to produce results quickly, rotary bend fatigue testing is becoming commonplace in the medical device industry and is the subject of a new standard test method ASTM E2948-14. Although some research has been conducted to determine if results differ for different rotary bend fatigue test setups or test speeds, these parameters have not been extensively studied together. In this work, we investigate the effects of these two parameters on the fatigue life of three commonly used medical device alloys (ASTM F2063 nitinol, ASTM F138 stainless steel, and ASTM F1058 cobalt chromium). Results with three different rotary bend fatigue test setups revealed no difference in fatigue life among those setups. Increasing test speed, however, between 100 and 35,000 RPM led to an increased fatigue life for all three alloys studied (average number of cycles to fracture increased between 2.0 and 5.1 times between slowest and fastest test speed). Supplemental uniaxial tension tests of stainless steel wire at varying strain rates showed a strain rate dependence in the mechanical response which could in part explain the increased fatigue life at faster test speeds. How exactly strain rate dependence might affect the fatigue properties of different alloys at different alternating strain values requires further study. Given the difference in loading rates between benchtop fatigue tests and in vivo deformations, the potential for strain rate dependence should be considered when designing durability tests for medical devices and in extrapolating results of those tests to in vivo performance.

  7. Rolling contact fatigue testing of thermally sprayed coatings

    SciTech Connect

    Maekelae, A.; Vuoristo, P.; Lahdensuo, M.; Niemi, K.; Maentylae, T.

    1994-12-31

    Two Rolling Contact Fatigue (RCF) test systems have been developed in order to compare coatings according to their service lives under high-load rolling contact. Experimental testing facilities of the three-roller and the two-roller type RCF test equipment are presented and problems involved with testing of thermally sprayed coatings are discussed. The aim of this three-year-project is to study reasons for development of coating micropitting and delamination of high-velocity oxyfuel (HVOF) and detonation gun sprayed coatings. Some observations of rolling contact fatigue behavior of detonation gun sprayed WC+12% Co coating subjected to a nearly pure rolling line contact at cyclic Hertzian stress level of approximately 410 MPa are made, but interpreting the results requires still more work.

  8. Fatigue testing of corrugated and Teflon hoses

    NASA Technical Reports Server (NTRS)

    Benner, Steve M.; Swanson, Theodore D.; Costello, Frederick A.

    1990-01-01

    Single and two-phase heat transport systems for the thermal control of large space facilities require fluid lines that traverse joints and either rotate or move in some other manner. Flexible hoses are being considered as one means of traversing these joints. To test the resilience of flexible hoses to bending stress, a test assembly was constructed to determine the number of flexing cycles the hoses could withstand before losing their ability to maintain a constant pressure. Corrugated metal hoses and Teflon hoses were tested at different pressures with nitrogen gas. The metal hoses had lives ranging from 30,000 to 100,000 flexing cycles. But, even after 400,000 cycles, the Teflon hoses remained essentially intact, though some leakage in the convoluted Teflon is noted.

  9. Fatigue

    MedlinePlus

    ... chemotherapy and radiation Recovering from major surgery Anxiety, stress, or depression Staying up too late Drinking too much alcohol or too many caffeinated drinks Pregnancy One disorder that causes extreme fatigue is chronic ...

  10. Evaluation of composite flattened tubular specimen. [fatigue tests

    NASA Technical Reports Server (NTRS)

    Liber, T.; Daniel, I. M.

    1978-01-01

    Flattened tubular specimens of graphite/epoxy, S-glass/epoxy, Kevlar-49/epoxy, and graphite/S-glass/epoxy hybrid materials were evaluated under static and cyclic uniaxial tensile loading and compared directly with flat coupon data of the same materials generated under corresponding loading conditions. Additional development for the refinement of the flattened specimen configuration and fabrication was required. Statically tested graphite/epoxy, S-glass/epoxy, and Kevlar 49/epoxy flattened tube specimens exhibit somewhat higher average strengths than their corresponding flat coupons. Flattened tube specimens of the graphite/S-glass/epoxy hybrid and the graphite/epoxy flattened tube specimens failed in parasitic modes with consequential lower strength than the corresponding flat coupons. Fatigue tested flattened tube specimens failed in parasitic modes resulting in lower fatigue strengths than the corresponding flat coupons.

  11. Reversible Bending Fatigue Testing on Zry-4 Surrogate Rods

    SciTech Connect

    Wang, Jy-An John; Wang, Hong; Bevard, Bruce Balkcom; Howard, Rob L

    2014-01-01

    Testing high-burnup spent nuclear fuel (SNF) presents many challenges in areas such as specimen preparation, specimen installation, mechanical loading, load control, measurements, data acquisition, and specimen disposal because these tasks are complicated by the radioactivity of the test specimens. Research and comparison studies conducted at Oak Ridge National Laboratory (ORNL) resulted in a new concept in 2010 for a U-frame testing setup on which to perform hot-cell reversible bending fatigue testing. Subsequently, the three-dimensional finite element analysis and the engineering design of components were completed. In 2013 the ORNL team finalized the upgrade of the U-frame testing setup and the integration of the U-frame setup into a Bose dual linear motor test bench to develop a cyclic integrated reversible-bending fatigue tester (CIRFT). A final check was conducted on the CIRFT test system in August 2013, and the CIRFT was installed in the hot cell in September 2013 to evaluate both the static and dynamic mechanical response of SNF rods under simulated loads. The fatigue responses of Zircaloy-4 (Zry-4) cladding and the role of pellet pellet and pellet clad interactions are critical to SNF vibration integrity, but such data are not available due to the unavailability of an effective testing system. While the deployment of the developed CIRFT test system in a hot cell will provide the opportunity to generate the data, the use of a surrogate rod has proven quite effective in identifying the underlying deformation mechanism of an SNF composite rod under an equivalent loading condition. This paper presents the experimental results of using surrogate rods under CIRFT reversible cyclic loading. Specifically, monotonic and cyclic bending tests were conducted on surrogate rods made of a Zry-4 tube and alumina pellet inserts, both with and without an epoxy bond.

  12. Development and Fatigue Testing of Ceramic Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Choi, Sung R.; Miller, Robert A.

    2004-01-01

    Ceramic thermal barrier coatings will play an increasingly important role in future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. Durability of the coating systems remains a critical issue with the ever-increasing temperature requirements. Thermal conductivity increase and coating degradation due to sintering and phase changes are known to be detrimental to coating performance. There is a need to characterize the coating thermal fatigue behavior and temperature limit, in order to potentially take full advantage of the current coating capability. In this study, thermal conductivity and cyclic fatigue behaviors of plasma-sprayed ZrO2-8wt%Y2O3 thermal barrier coatings were evaluated under high temperature, large thermal gradient and thermal cycling conditions. The coating degradation and failure processes were assessed by real-time monitoring of the coating thermal conductivity under the test conditions. The ceramic coating crack initiation and propagation driving forces and failure modes under the cyclic thermal loads will be discussed in light of the high temperature mechanical fatigue and fracture testing results.

  13. Development and Feasibility of an Evidence-Based Patient Education Program for Managing Fatigue in Multiple Sclerosis

    PubMed Central

    Feddersen, Lena Katharina; Lau, Stephanie; Köpke, Sascha; Moss-Morris, Rona; Heesen, Christoph; Pöttgen, Jana

    2016-01-01

    Background: Multiple sclerosis (MS) is an inflammatory and neurodegenerative disease of the central nervous system. Fatigue is a common and disabling symptom, often causing decreased quality of life, social withdrawal, and unemployment. We developed and studied the feasibility of a cognitive-behavioral group intervention to manage fatigue in MS. We aimed to integrate the concepts of cognitive-behavioral therapy and evidence-based patient information. Methods: We conducted patient interviews and a focus group to assess patients' interest in and need for fatigue self-management training and developed the program accordingly. The program consists of six 90-minute modules, which were structured with the use of moderation cards, helping to guarantee treatment fidelity. The program was tested on three pilot groups (N = 16) in a rehabilitation center. Fatigue, depression, and coping self-efficacy were assessed at baseline and after the intervention. Acceptance and general satisfaction with the program were also evaluated. Results: Patient interviews elicited different characteristics of fatigue, suggesting that patients had different requirements. The program was very acceptable to patients. Pre-post assessments of the pilot study showed significantly improved scores on the Coping Self-Efficacy Scale (P = .013) but not on the Fatigue Scale for Motor and Cognitive Functions and the 30-item Inventory of Depressive Symptomatology. Conclusions: These preliminary results suggest that this program is a feasible cognitive-behavioral group training program that may improve coping self-efficacy and has the potential to subsequently reduce fatigue. The next step is evaluation of the program in a randomized controlled trial. PMID:27252600

  14. Closed-Loop Control for Sonic Fatigue Testing Systems

    NASA Technical Reports Server (NTRS)

    Rizzi, Stephen A.; Bossaert, Guido

    2001-01-01

    This article documents recent improvements to the acoustic control system of the Thermal Acoustic Fatigue Apparatus (TAFA), a progressive wave tube test facility at the NASA Langley Research Center, Hampton, VA. A brief summary of past acoustic performance is first given to serve as a basis of comparison with the new performance data using a multiple-input, closed-loop, narrow-band controller. Performance data in the form of test section acoustic power spectral densities and coherence are presented for a variety of input spectra including uniform, band-limited random and an expendable launch vehicle payload bay environment.

  15. Heating and cooling system. [for fatigue test specimens

    NASA Technical Reports Server (NTRS)

    Imig, L. A.; Gardner, M. R. (Inventor)

    1982-01-01

    A heating and cooling apparatus capable of cyclic heating and cooling of a test specimen undergoing fatigue testing is discussed. Cryogenic fluid is passed through a block clamped to the speciment to cool the block and the specimen. Heating cartridges penetrate the block to heat the block and the specimen to very hot temperaures. Control apparatus is provided to alternatively activate the cooling and heating modes to effect cyclic heating and cooling between very hot and very cold temperatures. The block is constructed of minimal mass to facilitate the rapid temperature changes.

  16. Hot fire fatigue testing results for the compliant combustion chamber

    NASA Technical Reports Server (NTRS)

    Pavli, Albert J.; Kazaroff, John M.; Jankovsky, Robert S.

    1992-01-01

    A hydrogen-oxygen subscale rocket combustion chamber was designed incorporating an advanced design concept to reduce strain and increase life. The design permits unrestrained thermal expansion of a circumferential direction and, thereby, provides structural compliance during the thermal cycling of hot-fire testing. The chamber was built and test fired at a chamber pressure of 4137 kN/sq m (600 psia) and a hydrogen-oxygen mixture ratio of 6.0. Compared with a conventional milled-channel configuration, the new structurally compliant chamber had a 134 or 287 percent increase in fatigue life, depending on the life predicted for the conventional configuration.

  17. Thermal Fatigue Test Apparatus for Large Superconducting Coils

    NASA Astrophysics Data System (ADS)

    Kephart, J. T.; Fitzpatrick, B. K.; Chen, J.; Lopez, J.; Millar, M.; Wong, L.; Zimmerman, M.; Kostic, J.; Rakus, C.

    2008-03-01

    ABSTRACT The United States Navy has a continued interest in the development of High Temperature Superconductivity (HTS) to provide power dense, efficient propulsion and electrical power generation. These machines have large HTS rotor coils that will undergo many thermal cycles during the life of the ship. Thermal fatigue tests for large coils are necessary to understand any degradation and life issues that could arise. The Naval Surface Warfare Center Carderock Division (NSWCCD) has sponsored Rowan University to design and build a device that will assist in the thermal fatigue testing of a superconducting coil. It was designed to be autonomous with programmable cool down and warm-up rates and varying temperature from ambient temperature (300K) down to 77K. A typical test would include thermally cycling a coil a specified number of times, then performing a critical current test on the coil and repeating the test cycle as many times as desired. This paper introduces the thermal cycling test setup and presents preliminary calibration data.

  18. Fatigue

    MedlinePlus

    ... Fatigue can be a symptom of anemia, particularly iron-deficiency anemia . Your body needs iron to make hemoglobin, the substance in red blood ... tissues and to your baby. Your need for iron increases during pregnancy because of the needs of ...

  19. Cognitive fatigue influences students' performance on standardized tests.

    PubMed

    Sievertsen, Hans Henrik; Gino, Francesca; Piovesan, Marco

    2016-03-01

    Using test data for all children attending Danish public schools between school years 2009/10 and 2012/13, we examine how the time of the test affects performance. Test time is determined by the weekly class schedule and computer availability at the school. We find that, for every hour later in the day, test performance decreases by 0.9% of an SD (95% CI, 0.7-1.0%). However, a 20- to 30-minute break improves average test performance by 1.7% of an SD (95% CI, 1.2-2.2%). These findings have two important policy implications: First, cognitive fatigue should be taken into consideration when deciding on the length of the school day and the frequency and duration of breaks throughout the day. Second, school accountability systems should control for the influence of external factors on test scores. PMID:26884183

  20. Cognitive fatigue influences students’ performance on standardized tests

    PubMed Central

    Sievertsen, Hans Henrik; Gino, Francesca; Piovesan, Marco

    2016-01-01

    Using test data for all children attending Danish public schools between school years 2009/10 and 2012/13, we examine how the time of the test affects performance. Test time is determined by the weekly class schedule and computer availability at the school. We find that, for every hour later in the day, test performance decreases by 0.9% of an SD (95% CI, 0.7–1.0%). However, a 20- to 30-minute break improves average test performance by 1.7% of an SD (95% CI, 1.2–2.2%). These findings have two important policy implications: First, cognitive fatigue should be taken into consideration when deciding on the length of the school day and the frequency and duration of breaks throughout the day. Second, school accountability systems should control for the influence of external factors on test scores. PMID:26884183

  1. Fatigue-crack monitoring in-flight using acoustic emission - hardware, technique, and testing

    SciTech Connect

    Hutton, P.H.; Skorpik, J.R.; Lemon, D.K.

    1981-07-01

    The three programs described represent a logical evolutionary process toward effective flaw surveillance in aircraft using AE. The Macchi tests showed that an AE system can withstand extended in-flight service and collect meaningful information relative to fatigue crack growth at a single specific location. The MIrage aircraft work seeks to extend the methods demonstrated on the Macchi into a more complex circumstance. We are now attempting to detect and locate crack growth at any of twenty fastener locations in a relatively complex geometry. The DARPA pattern recognition program seeks to develop signal identification capability that would pave the way for general monitoring of aircraft structures using AE to detect fatigue crack growth. It appears that AE technology may be capable of enhancing aircraft safety assurance while reducing inspection requirements with the associated costs.

  2. Estimation of the minimum number of test specimens for fatigue testing of acrylic bone cement.

    PubMed

    Lewis, Gladius; Sadhasivini, Anupama

    2004-08-01

    In the literature on fatigue testing of acrylic bone cements, data sets of various sizes have been used in different test series for the same cement formulation. There are two important consequences of this situation. First, it means that some test series last much longer than others, with all the implications for the cost of testing. Second, it makes drawing conclusions about the fatigue performance of a cement, based on the results of different literature series, a problematic issue. Clearly then, a recommendation as to what should be the minimum number of test specimens to use that would allow for confidence in the results of the statistical treatment of the test results (Gmin) would be desirable. In the present work, a method that could be used to culminate in such a recommendation is described. This method involves (i) obtaining experimental fatigue test results and (ii) analyzing those results using the Weibull probability distribution function and other statistical methods. This methodology is illustrated using fatigue life results obtained from uniaxial tension-compression fatigue tests on specimens fabricated from the polymerizing dough of one commercially available acrylic bone cement. For a tolerable error of 5%, we estimated Gmin to be either 7 (if the fatigue life results are treated using the two-parameter Weibull distribution function) or 11 (if the fatigue life results are treated using the three-parameter Weibull distribution function). To be on the conservative side, we therefore recommend that Gmin be 11. Three key limitations of the methodology presented here are discussed. PMID:15046933

  3. Gigacycle Fatigue Properties of Hydrogen-Charged JIS-SCM440 Low-Alloy Steel Under Ultrasonic Fatigue Testing

    NASA Astrophysics Data System (ADS)

    Furuya, Yoshiyuki; Hirukawa, Hisashi; Hayakawa, Masao

    2010-09-01

    Gigacycle fatigue tests were conducted on hydrogen-charged low-alloy steel. In this study, high- and low-strength specimens were prepared to investigate the effects of hydrogen on internal and surface fractures, respectively. The fatigue tests were conducted mainly by ultrasonic fatigue testing at 20 kHz and additionally by conventional servohydraulic fatigue testing at 50 Hz. All high-strength specimens revealed internal fractures. The fatigue strength of the hydrogen-charged specimens was much lower than that of the uncharged specimens. In the low-strength specimens, the uncharged specimens revealed surface fractures in the short-life regions in addition to internal fractures in the long-life regions. However, the hydrogen-charged specimens revealed internal fractures only that were combined with a much lower fatigue strength. The difference in fracture surfaces was small between the hydrogen-charged and the uncharged specimens, whereas the optically dark areas of the hydrogen-charged specimens seemed smaller than those of the uncharged specimens.

  4. Accelerated Fatigue Testing of Stent-Like Diamond Specimens

    NASA Astrophysics Data System (ADS)

    Zipse, A.; Schlun, M.; Dreher, G.; Zum Gahr, J.; Rebelo, N.

    2011-07-01

    In this study, we investigated the fatigue behavior of stent-like diamond specimens with particular attention paid to the nature of the test specimen, the constitutive model for the finite element analyses and the displacement condition. A newly designed test rig did enhance the investigation and results with respect to the simulation of the expected in vivo displacement conditions. The excellent performance of the new test method presented within our study provides a good basis for future tests without risk of compromised results due to differing characteristics between test specimens and finished stents, inappropriate displacement conditions or constitutive material model and provides a high reliability and applicability of the results to actual stents.

  5. Design of a Compact Fatigue Tester for Testing Irradiated Materials

    SciTech Connect

    Hartsell, Brian; Campbell, Michael; Fitton, Michael; Hurh, Patrick; Ishida, Taku; Nakadaira, Takeshi

    2015-06-01

    A compact fatigue testing machine that can be easily inserted into a hot cell for characterization of irradiated materials is beneficial to help determine relative fatigue performance differences between new and irradiated material. Hot cell use has been carefully considered by limiting the size and weight of the machine, simplifying sample loading and test setup for operation via master-slave manipulator, and utilizing an efficient design to minimize maintenance. Funded from a US-Japan collaborative effort, the machine has been specifically designed to help characterize titanium material specimens. These specimens are flat cantilevered beams for initial studies, possibly utilizing samples irradiated at other sources of beam. The option to test spherically shaped samples cut from the T2K vacuum window is also available. The machine is able to test a sample to $10^7$ cycles in under a week, with options to count cycles and sense material failure. The design of this machine will be presented along with current status.

  6. Pegasus test program

    NASA Astrophysics Data System (ADS)

    Irvine, Tom; Bumpas, Kerry

    The Pegasus testing program is briefly reviewed with emphasis on the environmental testing performed on the avionics components. In particular, attention is given to the pyrotechnic shock, shock qualification testing, random vibration thermal testing, anomalies during qualification testing, and acceptance test results. The discussion also covers flight results and a preview of the Taurus, the ground launched version of the Pegasus.

  7. NASALIFE - Component Fatigue and Creep Life Prediction Program

    NASA Technical Reports Server (NTRS)

    Gyekenyesi, John Z.; Murthy, Pappu L. N.; Mital, Subodh K.

    2014-01-01

    NASALIFE is a life prediction program for propulsion system components made of ceramic matrix composites (CMC) under cyclic thermo-mechanical loading and creep rupture conditions. Although the primary focus was for CMC components, the underlying methodologies are equally applicable to other material systems as well. The program references empirical data for low cycle fatigue (LCF), creep rupture, and static material properties as part of the life prediction process. Multiaxial stresses are accommodated by Von Mises based methods and a Walker model is used to address mean stress effects. Varying loads are reduced by the Rainflow counting method or a peak counting type method. Lastly, damage due to cyclic loading and creep is combined with Minor's Rule to determine damage due to cyclic loading, damage due to creep, and the total damage per mission and the number of potential missions the component can provide before failure.

  8. Detection of fatigue cracks by nondestructive testing methods

    NASA Technical Reports Server (NTRS)

    Anderson, R. T.; Delacy, T. J.; Stewart, R. C.

    1973-01-01

    The effectiveness was assessed of various NDT methods to detect small tight cracks by randomly introducing fatigue cracks into aluminum sheets. The study included optimizing NDT methods calibrating NDT equipment with fatigue cracked standards, and evaluating a number of cracked specimens by the optimized NDT methods. The evaluations were conducted by highly trained personnel, provided with detailed procedures, in order to minimize the effects of human variability. These personnel performed the NDT on the test specimens without knowledge of the flaw locations and reported on the flaws detected. The performance of these tests was measured by comparing the flaws detected against the flaws present. The principal NDT methods utilized were radiographic, ultrasonic, penetrant, and eddy current. Holographic interferometry, acoustic emission monitoring, and replication methods were also applied on a reduced number of specimens. Generally, the best performance was shown by eddy current, ultrasonic, penetrant and holographic tests. Etching provided no measurable improvement, while proof loading improved flaw detectability. Data are shown that quantify the performances of the NDT methods applied.

  9. Conducting High Cycle Fatigue Strength Step Tests on Gamma TiAl

    NASA Technical Reports Server (NTRS)

    Lerch, Brad; Draper, Sue; Pereira, J. Mike

    2002-01-01

    High cycle fatigue strength testing of gamma TiAl by the step test method is investigated. A design of experiments was implemented to determine if the coaxing effect occurred during testing. Since coaxing was not observed, step testing was deemed a suitable method to define the fatigue strength at 106 cycles.

  10. 77 FR 30877 - Aging Airplane Program: Widespread Fatigue Damage; Technical Amendment

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-24

    ... Airplane Program: Widespread Fatigue Damage,'' (75 FR 69746). In that final rule the FAA revised the... actions (see Damage Tolerance Data for Repairs and Alterations, 72 FR 70486). Change to Table 1 of Sec... Administration 14 CFR Parts 26, 121, and 129 RIN 2120-AI05 Aging Airplane Program: Widespread Fatigue...

  11. Improved Flat Specimens For Tensile And Fatigue Testing Of Composites

    NASA Technical Reports Server (NTRS)

    Worthem, Dennis W.

    1994-01-01

    Improved shape proposed for flat, reduced-gauge-section specimens for tensile and fatigue testing of advanced composite materials at ambient and high temperatures. Typical specimen consists of flat bar 15.2 centimeters long, 1.27 centimeters wide, and 0.318 centimeters thick, with full-width tab regions at ends, 3.81-centimeters-long gauge section of reduced width in middle, and two transition regions where width tapers between tab and gauge widths along 6.35-centimeters-radius circular arc tangent to edge of gauge section. Specimen gripped by squeezing between tabs in tab regions, and tensile test load applied via tab grips. Configuration reduces undesired concentrations of stresses in transition and tab regions, forcing tensile failure to occur in gauge section and ensuring more-consistent results in tensile tests.

  12. Mechanical Fatigue Testing of High Burnup Fuel for Transportation Applications

    SciTech Connect

    Wang, Jy-An John; Wang, Hong

    2015-05-01

    This report describes testing designed to determine the ability of high burnup (HBU) (>45 GWd/MTU) spent fuel to maintain its integrity under normal conditions of transportation. An innovative system, Cyclic Integrated Reversible-bending Fatigue Tester (CIRFT), has been developed at Oak Ridge National Laboratory (ORNL) to test and evaluate the mechanical behavior of spent nuclear fuel (SNF) under conditions relevant to storage and transportation. The CIRFT system is composed of a U-frame equipped with load cells for imposing the pure bending loads on the SNF rod test specimen and measuring the in-situ curvature of the fuel rod during bending using a set up with three linear variable differential transformers (LVDTs).

  13. Flexure fatigue testing of 90 deg graphite/epoxy composites

    NASA Technical Reports Server (NTRS)

    Peck, Ann Nancy W.

    1995-01-01

    A great deal of research has been performed characterizing the in-plane fiber-dominated properties, under both static and fatigue loading, of advanced composite materials. To the author's knowledge, no study has been performed to date investigating fatigue characteristics in the transverse direction. This information is important in the design of bonded composite airframe structure where repeated, cyclic out-of-plane bending may occur. Recent tests characterizing skin/stringer debond failures in reinforced composite panels where the dominant loading in the skin is flexure along the edge of the frame indicate failure initiated either in the skin or else the flange, near the flange tip. When failure initiated in the skin, transverse matrix cracks formed in the surface skin ply closest to the flange and either initiated delaminations or created matrix cracks in the next lower ply, which in turn initiated delaminations. When failure initiated in the flanges, transverse cracks formed in the flange angle ply closest to the skin and initiated delamination. In no configuration did failure propagate through the adhesive bond layer. For the examined skin/flange configurations, the maximum transverse tension stress at failure correlates very well with the transverse tension strength of the composites. Transverse tension strength (static) data of graphite epoxy composites have been shown to vary with the volume of material stressed. As the volume of material stressed increased, the strength decreased. A volumetric scaling law based on Weibull statistics can be used to predict the transverse strength measurements. The volume dependence reflects the presence of inherent flaws in the microstructure of the lamina. A similar approach may be taken to determine a volume scale effect on the transverse tension fatigue behavior of graphite/epoxy composites. The objective of this work is to generate transverse tension strength and fatigue S-N characteristics for composite materials using

  14. Designing of a Testing Machine for Shear-Mode Fatigue Crack Growth

    NASA Astrophysics Data System (ADS)

    Kusaba, A.; Okazaki, S.; Endo, M.; Yanase, K.

    As recognized, flaking-type failure is one of the serious problems for railroad tracks and bearings. In essence, flaking-type failure is closely related to the growth of the shear-mode (Mode-II and Mode-III) fatigue crack. In our research group, it is demonstrated that a shear-mode fatigue crack can be reproduced for cylindrical specimens by applying the cyclic torsion in the presence of the static axial compressive stress. However, a biaxial servo-hydraulic fatigue testing machine is quite expensive to purchase and costly to maintain. The low testing speed (about 10Hz) of the testing machine further aggravates the situation. As a result, study on shear-mode fatigue crack growth is still in the nascent stage. To overcome the difficulties mentioned above, in this research activity, we developed a high-performance and cost-effective testing machine to reproduce the shear-mode fatigue crack growth by improving the available resonance-type torsion fatigue testing machine. The primary advantage of using the resonance-type torsion fatigue testing machine is cost-efficiency. In addition, the testing speed effectively can be improved, in comparison with that of a biaxial servo-hydraulic fatigue testing machine. By utilizing the newly-designed testing machine, we have demonstrated that we can successfully reproduce the shear-mode fatigue crack.

  15. Microstructural changes induced near crack tip during corrosion fatigue tests in austenitic-ferritic steel.

    PubMed

    Gołebiowski, B; Swiatnicki, W A; Gaspérini, M

    2010-03-01

    Microstructural changes occurring during fatigue tests of austenitic-ferritic duplex stainless steel (DSS) in air and in hydrogen-generating environment have been investigated. Hydrogen charging of steel samples during fatigue crack growth (FCG) tests was performed by cathodic polarization of specimens in 0.1M H(2)SO(4) aqueous solution. Microstructural investigations of specimens after FCG tests were carried out using transmission electron microscopy to reveal the density and arrangement of dislocations formed near crack tip. To determine the way of crack propagation in the microstructure, electron backscatter diffraction investigations were performed on fatigue-tested samples in both kinds of environment. To reveal hydrogen-induced phase transformations the atomic force microscopy was used. The above investigations allowed us to define the character of fatigue crack propagation and microstructural changes near the crack tip. It was found that crack propagation after fatigue tests in air is accompanied with plastic deformation; a high density of dislocations is observed at large distance from the crack. After fatigue tests performed during hydrogen charging the deformed zone containing high density of dislocations is narrow compared to that after fatigue tests in air. It means that hydrogenation leads to brittle character of fatigue crack propagation. In air, fatigue cracks propagate mostly transgranularly, whereas in hydrogen-generating environment the cracks have mixed transgranular/interfacial character. PMID:20500395

  16. Power wheelchair range testing and energy consumption during fatigue testing.

    PubMed

    Cooper, R A; VanSickle, D P; Albright, S J; Stewart, K J; Flannery, M; Robertson, R N

    1995-10-01

    The range of a power wheelchair depends on many factors including: battery type, battery state, wheelchair/rider weight, terrain, the efficiency of the drive train, and driving behavior. The purpose of this study was to evaluate the feasibility of three methods of estimating power wheelchair range. Another significant purpose was to compare the current draw on pavement to current draw on an International Standards Organization (ISO) Double Drum tester at one m/sec. Tests were performed on seven different power wheelchairs unloaded, and loaded with an ISO 100 kg test dummy. Each chair was configured according to the manufacturer's specifications, and tires were properly inflated. Experienced test technicians were used for the tennis court tests, and treadmill tests. An ISO 100 kg test dummy was used for the ISO Double Drum test. Energy consumption was measured over a distance of 1500 m for each of the three test conditions. The rolling surface was level in all cases. Repeated measure analysis of variance (ANOVA) revealed a significant difference (p = 0.0001) between the predicted range at maximum speed for the three tests. Post hoc analysis demonstrated a significant difference (p < 0.01) in estimated range at maximum speed between the Double Drum test and the treadmill test, as well as between the Double Drum test and the tennis court test. Our results indicate no significant difference (p > 0.05) between the predicted range at maximal speed between the treadmill and tennis court tests. A simple relationship does not exist between the results of range testing with the Double Drum tester and the tennis court. An alternative would be to permit the use of a treadmill for range testing as simple relationships between all pertinent treadmill and tennis court range data were found. For the Double Drum tester used, the current demand is higher than under normal usage. This presents a problem as current is related to load torque in a power wheelchair. Hence, the Double

  17. Fatigue testing of laser treated endosseous implants with an internal trilobe connection.

    PubMed

    Berg, Robert W; Kurtz, Kenneth S; Griggs, Jason A; Watanabe, Ikuya; Coelho, Paulo G

    2011-03-01

    This study investigated the effect of laser treatment on the fatigue resistance of a 3.5-mm diameter implant with an internal trilobe connection. Twenty two implants were embedded into acrylic resin blocks. Half the specimens were used as control group, and the other half were laser treated circumferentially around the 1.5-mm polished collar with argon shielding. Implants were fatigue tested using a step-stress accelerated lifetime test in a servo-hydraulic test machine. Despite the trend pointing towards higher fatigue resistance of laser treated specimens versus controls, step-stress analysis did not determine significant differences in the fatigue lifetimes. PMID:21528680

  18. Test-driven programming

    NASA Astrophysics Data System (ADS)

    Georgiev, Bozhidar; Georgieva, Adriana

    2013-12-01

    In this paper, are presented some possibilities concerning the implementation of a test-driven development as a programming method. Here is offered a different point of view for creation of advanced programming techniques (build tests before programming source with all necessary software tools and modules respectively). Therefore, this nontraditional approach for easier programmer's work through building tests at first is preferable way of software development. This approach allows comparatively simple programming (applied with different object-oriented programming languages as for example JAVA, XML, PYTHON etc.). It is predictable way to develop software tools and to provide help about creating better software that is also easier to maintain. Test-driven programming is able to replace more complicated casual paradigms, used by many programmers.

  19. Tensile and fatigue qualification testing of ITER-CS conduit alloy JK2LB

    NASA Astrophysics Data System (ADS)

    Walsh, R. P.; McRae, D. M.; Han, K.; Martovetsky, N. N.

    2015-12-01

    The ITER Central Solenoid (CS) coils utilize cable-in-conduit conductor (CICC) and the conduit alloy is JK2LB. The production grade conduit alloy (and it's welds) must meet strict requirements for strength, toughness, fatigue crack resistance, and fabricability. The conduit alloy must retain good mechanical properties after additional fabrication steps such as welding, coil winding strain and exposure to the Nb3Sn superconductor's reaction heat treatment. Here we present data from cryogenic tensile, fracture toughness, fatigue crack growth rate, and axial fatigue tests of JK2LB alloy and conduit butt welds, before and after the exposure to the reaction heat treatment. The tests of specimens removed directly from the conduit provide confirmation of the materials properties and the effect of the cold work and aging. The 4 K fatigue performance is extremely important to the reliability of the CS and is covered both by axial cyclic fatigue tests and the fatigue crack growth rate measurements.

  20. The fracture morphology of nickel-base superalloys tested in fatigue and creep-fatigue at 650 C

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Miner, R. V.

    1981-01-01

    The fracture surfaces of compact tension specimens from seven nickel-base superalloys fatigue tested at 650 C were studied by scanning electron microscopy and optical metallography to determine the nature and morphology of the crack surface in the region of stable growth. Crack propagation testing was performed as part of an earlier study at 650 C in air using a 0.33 Hz fatigue cycle and a creep-fatigue cycle incorporating a 900 second dwell at maximum load. In fatigue, alloys with a grain size greater than 20 micrometers, HIP Astroloy, Waspaloy, and MERL 76, exhibited transgranular fracture. MERL 76 also displayed numerous fracture sites which were associated with boundaries of prior powder particles. The two high strength, fine grain alloys, IN 100 and NASA IIB-7, exhibited intergranular fracture. Rene 95 and HIP plus forged Astroloy displayed a mixed failure mode that was transgranular in the coarse grains and intergranular in the fine grains. Under creep-fatigue conditions, fracture was found to be predominantly intergranular in all seven alloys.

  1. Design and fabrication of a bending rotation fatigue test rig for in situ electrochemical analysis during fatigue testing of NiTi shape memory alloy wires.

    PubMed

    Neelakantan, Lakshman; Zglinski, Jenni Kristin; Frotscher, Matthias; Eggeler, Gunther

    2013-03-01

    The current investigation proposes a novel method for simultaneous assessment of the electrochemical and structural fatigue properties of nickel-titanium shape memory alloy (NiTi SMA) wires. The design and layout of an in situ electrochemical cell in a custom-made bending rotation fatigue (BRF) test rig is presented. This newly designed test rig allows performing a wide spectrum of experiments for studying the influence of fatigue on corrosion and vice versa. This can be achieved by performing ex situ and∕or in situ measurements. The versatility of the combined electrochemical∕mechanical test rig is demonstrated by studying the electrochemical behavior of NiTi SMA wires in 0.9% NaCl electrolyte under load. The ex situ measurements allow addressing various issues, for example, the influence of pre-fatigue on the localized corrosion resistance, or the influence of hydrogen on fatigue life. Ex situ experiments showed that a pre-fatigued wire is more susceptible to localized corrosion. The synergetic effect can be concluded from the polarization studies and specifically from an in situ study of the open circuit potential (OCP) transients, which sensitively react to the elementary repassivation events related to the local failure of the oxide layer. It can also be used as an indicator for identifying the onset of the fatigue failure. PMID:23556847

  2. Design and fabrication of a bending rotation fatigue test rig for in situ electrochemical analysis during fatigue testing of NiTi shape memory alloy wires

    NASA Astrophysics Data System (ADS)

    Neelakantan, Lakshman; Zglinski, Jenni Kristin; Frotscher, Matthias; Eggeler, Gunther

    2013-03-01

    The current investigation proposes a novel method for simultaneous assessment of the electrochemical and structural fatigue properties of nickel-titanium shape memory alloy (NiTi SMA) wires. The design and layout of an in situ electrochemical cell in a custom-made bending rotation fatigue (BRF) test rig is presented. This newly designed test rig allows performing a wide spectrum of experiments for studying the influence of fatigue on corrosion and vice versa. This can be achieved by performing ex situ and/or in situ measurements. The versatility of the combined electrochemical/mechanical test rig is demonstrated by studying the electrochemical behavior of NiTi SMA wires in 0.9% NaCl electrolyte under load. The ex situ measurements allow addressing various issues, for example, the influence of pre-fatigue on the localized corrosion resistance, or the influence of hydrogen on fatigue life. Ex situ experiments showed that a pre-fatigued wire is more susceptible to localized corrosion. The synergetic effect can be concluded from the polarization studies and specifically from an in situ study of the open circuit potential (OCP) transients, which sensitively react to the elementary repassivation events related to the local failure of the oxide layer. It can also be used as an indicator for identifying the onset of the fatigue failure.

  3. Design and fabrication of a bending rotation fatigue test rig for in situ electrochemical analysis during fatigue testing of NiTi shape memory alloy wires

    SciTech Connect

    Neelakantan, Lakshman; Zglinski, Jenni Kristin; Eggeler, Gunther; Frotscher, Matthias

    2013-03-15

    The current investigation proposes a novel method for simultaneous assessment of the electrochemical and structural fatigue properties of nickel-titanium shape memory alloy (NiTi SMA) wires. The design and layout of an in situ electrochemical cell in a custom-made bending rotation fatigue (BRF) test rig is presented. This newly designed test rig allows performing a wide spectrum of experiments for studying the influence of fatigue on corrosion and vice versa. This can be achieved by performing ex situ and/or in situ measurements. The versatility of the combined electrochemical/mechanical test rig is demonstrated by studying the electrochemical behavior of NiTi SMA wires in 0.9% NaCl electrolyte under load. The ex situ measurements allow addressing various issues, for example, the influence of pre-fatigue on the localized corrosion resistance, or the influence of hydrogen on fatigue life. Ex situ experiments showed that a pre-fatigued wire is more susceptible to localized corrosion. The synergetic effect can be concluded from the polarization studies and specifically from an in situ study of the open circuit potential (OCP) transients, which sensitively react to the elementary repassivation events related to the local failure of the oxide layer. It can also be used as an indicator for identifying the onset of the fatigue failure.

  4. Fatigue behavior of carbon fiber reinforced epoxy composites -[{+-}45]{sub 4s} laminate under tension-tension and tension - compression fatigue loading test

    SciTech Connect

    Ma, C.C.M.; Tai, N.H.; Wu, G.Y.; Lin, S.H.

    1996-12-31

    Fatigue behaviors of carbon fiber reinforced epoxy laminated composite have been investigated. The [{+-}45]4S laminates of T300/976 Carbon/Epoxy were utilized. The static tensile strength and tension-tension tension-compression fatigue loading tests at various levels of stress amplitude were measured. The median rank method was applied to predict the statistical probability of experimental data of fatigue life. The S-N curves for various survival probabilities were established using the pooled Weibull distribution function. The theoretical prediction methods could be applied to illustrate the fatigue behavior of thermoset matrix polymer composites. Furthermore, the fatigue behaviors under tension - tension and tension-compression fatigue loading test were investigated. Both the stiffness degradation and the surface temperature change during fatigue test are discussed.

  5. The high frequency light load fatigue testing machine based on giant magnetostrictive material and stroke multiplier

    NASA Astrophysics Data System (ADS)

    Wang, M. D.; Li, D. S.; Huang, Y.; Zhang, C.; Zhong, K. M.; Sun, L. N.

    2013-08-01

    In the notebook and clamshell mobile phone, data communication wire often requires repeated bending. Generally, communication wire with the actual application conditions, the test data cannot assess bending resistance performance of data communication wire is tested conventionally using wires with weights of 90 degree to test bending number, this test method and device is not fully reflect the fatigue performance in high frequency and light load application condition, at the same time it has a large difference between the test data of the long-term reliability of high frequency and low load conditions. In this paper, high frequency light load fatigue testing machine based on the giant magnetostrictive material and stroke multiplier is put forward, in which internal reflux stroke multiplier is driven by giant magnetostrictive material to realize the rapid movement of light load. This fatigue testing device has the following advantages: (1) When the load is far less than the friction, reducing friction is very effective to improve the device performance. Because the body is symmetrical, the friction loss of radial does not exist in theory, so the stress situation of mechanism is good with high transmission efficiency and long service life. (2) The installation position of the output hydraulic cylinder, can be arranged conveniently as ordinary cylinder. (3) Reciprocating frequency, displacement and speed of high frequency movement can be programmed easily to change with higher position precision. (4)Hydraulic oil in this device is closed to transmit, which does not produce any environment pollution. The device has no hydraulic pump and tank, and less energy conversion processes, so it is with the trend of green manufacturing.

  6. Bending fatigue tests on SiC-Al tapes under alternating stress at room temperature

    NASA Technical Reports Server (NTRS)

    Herzog, J. A.

    1981-01-01

    The development of a testing method for fatigue tests on SiC-Al tapes containing a small amount of SiC filaments under alternating stress is reported. The fatigue strength curves resulting for this composite are discussed. They permit an estimate of its behavior under continuous stress and in combination with various other matrices, especially metal matrices.

  7. Muscular Activity and Fatigue in Lower-Limb and Trunk Muscles during Different Sit-To-Stand Tests

    PubMed Central

    Roldán-Jiménez, Cristina; Bennett, Paul; Cuesta-Vargas, Antonio I.

    2015-01-01

    Sit-to-stand (STS) tests measure the ability to get up from a chair, reproducing an important component of daily living activity. As this functional task is essential for human independence, STS performance has been studied in the past decades using several methods, including electromyography. The aim of this study was to measure muscular activity and fatigue during different repetitions and speeds of STS tasks using surface electromyography in lower-limb and trunk muscles. This cross-sectional study recruited 30 healthy young adults. Average muscle activation, percentage of maximum voluntary contraction, muscle involvement in motion and fatigue were measured using surface electrodes placed on the medial gastrocnemius (MG), biceps femoris (BF), vastus medialis of the quadriceps (QM), the abdominal rectus (AR), erector spinae (ES), rectus femoris (RF), soleus (SO) and the tibialis anterior (TA). Five-repetition STS, 10-repetition STS and 30-second STS variants were performed. MG, BF, QM, ES and RF muscles showed differences in muscle activation, while QM, AR and ES muscles showed significant differences in MVC percentage. Also, significant differences in fatigue were found in QM muscle between different STS tests. There was no statistically significant fatigue in the BF, MG and SO muscles of the leg although there appeared to be a trend of increasing fatigue. These results could be useful in describing the functional movements of the STS test used in rehabilitation programs, notwithstanding that they were measured in healthy young subjects. PMID:26506612

  8. Physiological Interpretation of the Slope during an Isokinetic Fatigue Test.

    PubMed

    Bosquet, L; Gouadec, K; Berryman, N; Duclos, C; Gremeaux, V; Croisier, J-L

    2015-07-01

    To assess the relationship between selected measures (the slope and average performance) obtained during a high intensity isokinetic fatigue test of the knee (FAT) and relevant measures of anaerobic and aerobic capacities. 20 well-trained cyclists performed 3 randomly ordered sessions involving a FAT consisting in 30 reciprocal maximal concentric contractions of knee flexors and extensors at 180°.s(-1), a maximal continuous graded exercise test (GXT), and a Wingate anaerobic test (WAnT). The slope calculated from peak torque (PT) and total work (TW) of knee extensors was highly associated to maximal PT (r=-0.86) and maximal TW (r=-0.87) measured during FAT, and moderately associated to peak power output measured during the WAnT (r=-0.64 to -0.71). Average PT and average TW were highly associated to maximal PT (r=0.93) and maximal TW (r=0.96), to mean power output measured during WAnT (r=0.83-0.90) and moderately associated to maximal oxygen uptake (0.58-0.67). In conclusion, the slope is mainly determined by maximal anaerobic power, while average performance is a composite measure depending on both aerobic and anaerobic energy systems according to proportions that are determined by the duration of the test. PMID:25941926

  9. Drug testing programs.

    PubMed

    Willette, R E

    1986-01-01

    Many Federal agencies and private companies are conducting drug tests on job applicants and employees. Although the reasons for testing and the circumstances under which testing is conducted vary considerably, the main intent of these programs is to provide a drug-free environment for other employees and a safe service to the public. The programs that have been most successful usually include a clear communication to all employees and applicants as to the nature of the drug program and the consequences of detected drug use. Also, successful programs usually afford employees some type of assistance and a second chance. Finally, it is essential for successful programs to provide a reasonable and fair approach that includes procedures for due process, that is, a line of review and appeal. PMID:3127722

  10. Space Shuttle Crawler Transporter Vibration Analysis in Support of Rollout Fatigue Load Spectra Verification Program

    NASA Technical Reports Server (NTRS)

    Margasahayam, Ravi N.; Meyer, Karl A.; Nerolich, Shaun M.; Burton, Roy C.; Gosselin, Armand M.

    2004-01-01

    The Crawler Transporter (CT), designed and built for the Apollo Program in the 1960's and surpassing its initial operational life, has become an integral part of the Space Shuttle Program (SSP). The CT transports the Space Shuttle Vehicle (SSV) stack, atop the Mobile Launch Platform (MLP), from the Vehicle Assembly Building (VAB) to the launch pad. This support structure provides hydraulic jacking, leveling and load equalization for the 12 million pound stack on its 3.5-5.0 mile rollout to the launch pad. Major elements of the SSV, consisting of the orbiter, solid rocket boosters (SRB) and external tank (ET) have required fatigue analyses as part of the mission life certification. Compared to rollout vibration, the SSV sees relatively high vibration loads during launch, ascent, descent and landing phases of the mission. Although preliminary measured SRB vibration levels during rollout were of low amplitude and frequency, the duration of the rollout phase is typically high, from 5-6 hours. As part of an expanded mission life assessment, additional certification effort was initiated to define fatigue load spectra for rollout. This study addresses the CT vibration analyses in support of the rollout fatigue study. Structural models developed for modal and vibration analyses were used to identify unique CT, CT/MLP and CT/MLP/SRB vibration characteristics for comparison to instrumented rollout tests. Whereas the main structural and vibration characteristics of the SSV are well defined, minimum analytical and vibration test data on the Crawler Transporter were available. Unique vibration characteristics of the CT are attributable to the drive mechanism, hydraulic jacking system, structural framing and the CT-to-MLP support pad restraints. Initial tests performed on the CT/MLP/SRB configuration showed reasonable correlation with predicted mode shapes and frequencies.

  11. Evaluation of a Fatigue Self-Management Program for People with Multiple Sclerosis

    PubMed Central

    Wilkinson, Amanda; Barclay, Amelia; Whiting, Hayley; Heynike, Christelle; Snowdon, Jessie

    2016-01-01

    Background: Fatigue is one of the most common and debilitating symptoms of multiple sclerosis (MS). The program “Minimise Fatigue, Maximise Life: Creating Balance with Multiple Sclerosis” (MFML) was created in New Zealand because of the lack of a fatigue management program for people with MS in that country. This program aims to empower individuals with MS to manage their own symptoms of fatigue. The objective of this study was to evaluate the MFML fatigue self-management program. Methods: Self-report questionnaires were used to measure impact of fatigue (5-item Modified Fatigue Impact Scale), self-efficacy (MS Self-efficacy Scale), and quality of life (12-item Short Form Health Status Survey [SF-12]) 1 month before (T1), at commencement of (T2) (to investigate the stability of questionnaire scores before the intervention), and at the end of (T3) the 6-week group-based program. Increased self-efficacy and quality of life scores and a decrease in reported impact of fatigue were the anticipated primary outcomes, with participants acting as their own controls. Results: Twenty-five women (aged 37–63 years) participated. Stability of scores for all the questionnaires was evidenced between T1 and T2. After the intervention (T3), scores showed a significant improvement in self-efficacy and impact of fatigue, with large effect sizes, but no change in either the physical or mental component summary of the SF-12. Conclusions: Despite the small sample size, this study showed an organized approach to the management of fatigue for people living with MS, and its outcomes demonstrated benefits for participants. PMID:27252598

  12. KEPONE INCINERATION TEST PROGRAM

    EPA Science Inventory

    The Kepone Incineration Test (KIT) program was undertaken to evaluate incineration as a method of destroying Kepone and Kepone-containing materials and to determine the range of operating variables required for complete destruction. The program was divided into two phases: (a) ex...

  13. Perceived Impact of a Self-Management Program for Fatigue in Multiple Sclerosis

    PubMed Central

    Wilkinson, Amanda; Snowdon, Jessie

    2016-01-01

    Background: Fatigue in multiple sclerosis (MS) is reported to be one of its most debilitating symptoms, affecting personal, family, and community participation. Despite a high incidence of MS in New Zealand, there was no cohesive approach to support people with MS to manage their fatigue. This prompted the development of Minimise Fatigue, Maximise Life: Creating Balance with Multiple Sclerosis (MFML), a group-based, 6-week fatigue self-management program. This study explored the perceived impact of MFML for participants who attended the program. Methods: We undertook semistructured individual telephone interviews 1 (n = 23) and 3 (n = 11) months after delivery of the program. Data were analyzed for themes. Results: Two themes emerged from the data: achieving behavior change to manage fatigue and whole of life effects. These themes represent participants' perceived benefits of the program. Conclusions: This study provides evidence that the MFML fatigue self-management program positively affected the lives of participants. The findings suggest that participants had begun to successfully develop and integrate self-management skills into their everyday lives. This affected the individual personally and also their participation in family and community life. This study adds to the current knowledge and understanding of the positive effect that delivery of a fatigue self-management intervention can have for people with MS. PMID:26917995

  14. NASA/FLAGRO - FATIGUE CRACK GROWTH COMPUTER PROGRAM

    NASA Technical Reports Server (NTRS)

    Forman, R. G.

    1994-01-01

    Structural flaws and cracks may grow under fatigue inducing loads and, upon reaching a critical size, cause structural failure to occur. The growth of these flaws and cracks may occur at load levels well below the ultimate load bearing capability of the structure. The Fatigue Crack Growth Computer Program, NASA/FLAGRO, was developed as an aid in predicting the growth of pre-existing flaws and cracks in structural components of space systems. The earlier version of the program, FLAGRO4, was the primary analysis tool used by Rockwell International and the Shuttle subcontractors for fracture control analysis on the Space Shuttle. NASA/FLAGRO is an enhanced version of the program and incorporates state-of-the-art improvements in both fracture mechanics and computer technology. NASA/FLAGRO provides the fracture mechanics analyst with a computerized method of evaluating the "safe crack growth life" capabilities of structural components. NASA/FLAGRO could also be used to evaluate the damage tolerance aspects of a given structural design. The propagation of an existing crack is governed by the stress field in the vicinity of the crack tip. The stress intensity factor is defined in terms of the relationship between the stress field magnitude and the crack size. The propagation of the crack becomes catastrophic when the local stress intensity factor reaches the fracture toughness of the material. NASA/FLAGRO predicts crack growth using a two-dimensional model which predicts growth independently in two directions based on the calculation of stress intensity factors. The analyst can choose to use either a crack growth rate equation or a nonlinear interpolation routine based on tabular data. The growth rate equation is a modified Forman equation which can be converted to a Paris or Walker equation by substituting different values into the exponent. This equation provides accuracy and versatility and can be fit to data using standard least squares methods. Stress

  15. Transverse Tension Fatigue Life Characterization Through Flexure Testing of Composite Materials

    NASA Technical Reports Server (NTRS)

    OBrien, T. Kevin; Chawan, Arun D.; Krueger, Ronald; Paris, Isabelle

    2001-01-01

    The transverse tension fatigue life of S2/8552 glass-epoxy and IM7/8552 carbon-epoxy was characterized using flexure tests of 90-degree laminates loaded in 3-point and 4-point bending. The influence of specimen polishing and specimen configuration on transverse tension fatigue life was examined using the glass-epoxy laminates. Results showed that 90-degree bend specimens with polished machined edges and polished tension-side surfaces, where bending failures where observed, had lower fatigue lives than unpolished specimens when cyclically loaded at equal stress levels. The influence of specimen thickness and the utility of a Weibull scaling law was examined using the carbon-epoxy laminates. The influence of test frequency on fatigue results was also documented for the 4-point bending configuration. A Weibull scaling law was used to predict the 4-point bending fatigue lives from the 3-point bending curve fit and vice-versa. Scaling was performed based on maximum cyclic stress level as well as fatigue life. The scaling laws based on stress level shifted the curve fit S-N characterizations in the desired direction, however, the magnitude of the shift was not adequate to accurately predict the fatigue lives. Furthermore, the scaling law based on fatigue life shifted the curve fit S-N characterizations in the opposite direction from measured values. Therefore, these scaling laws were not adequate for obtaining accurate predictions of the transverse tension fatigue lives.

  16. Metal Matrix Composites: Fatigue and Fracture Testing. (Latest citations from the Aerospace Database)

    NASA Technical Reports Server (NTRS)

    1996-01-01

    The bibliography contains citations concerning techniques and results of testing metal matrix composites for fatigue and fracture. Methods include non-destructive testing techniques, and static and cyclic techniques for assessing compression, tensile, bending, and impact characteristics.

  17. A high temperature fatigue and structures testing facility

    NASA Technical Reports Server (NTRS)

    Bartolotta, Paul A.; Mcgaw, Michael A.

    1987-01-01

    As man strives for higher levels of sophistication in air and space transportation, awareness of the need for accurate life and material behavior predictions for advanced propulsion system components is heightened. Such sophistication will require complex operating conditions and advanced materials to meet goals in performance, thrust-to-weight ratio, and fuel efficiency. To accomplish these goals will require that components be designed using a high percentage of the material's ultimate capabilities. This serves only to complicate matters dealing with life and material behavior predictions. An essential component of material behavior model development is the underlying experimentation which must occur to identify phenomena. To support experimentation, the NASA Lewis Research Center's High Temperature Fatigue and Structures Laboratory has been expanded significantly. Several new materials testing systems have been added, as well as an extensive computer system. The intent of this paper is to present an overview of the laboratory, and to discuss specific aspects of the test systems. A limited discussion of computer capabilities will also be presented.

  18. The detection of fatigue cracks by nondestructive testing methods

    NASA Technical Reports Server (NTRS)

    Rummel, W. D.; Todd, P. H., Jr.; Frecska, S. A.; Rathke, R. A.

    1974-01-01

    X-radiographic penetrant, ultrasonic, eddy current, holographic, and acoustic emission techniques were optimized and applied to the evaluation of 2219-T87 aluminum alloy test specimens. One hundred eighteen specimens containing a total of 328 fatigue cracks were evaluated. The cracks ranged in length from 0.500 inch (1.27 cm) to 0.007 inch (0.018 cm) and in depth from 0.178 inch (0.451 cm) and 0.001 inch (0.003 cm). Specimen thicknesses were nominally 0.060 inch (0.152 cm) and 0.210 inch (0.532 cm) and surface finishes were nominally 32 and 125 rms and 64 and 200 rms respectively. Specimens were evaluated in the as-milled surface condition, in the chemically milled surface condition and, after proof loading, in a randomized inspection sequence. Results of the nondestructive test (NDT) evaluations were compared with actual crack size obtained by measurement of the fractured specimens. Inspection data was then analyzed to provide a statistical basis for determinating the threshold crack detection sensitivity (the largest crack size that would be missed) for each of the inspection techniques at a 95% probability and 95% confidence level.

  19. Comments on the origin of acoustic emission in fatigue testing of aluminum alloys

    NASA Astrophysics Data System (ADS)

    Heiple, C. R.; Carpenter, S. H.; Armentrout, D. L.

    The size of acoustic emission (AE) signals expected from inclusion fracture during fatigue testing of 7075 aluminum has been estimated on the basis of previous measurements of AE produced by the fracture of boron particles incorporated into 2219 aluminum. The AF signal size expected from deformation in the plastic zone ahead of the fatigue crack was estimated from the results of tensile tests on 7075 aluminum. The signals predicted from both processes are near or below the noise level in the fatigue experiments and are therefore far too small to account for the signals actually observed. Nearly simultaneous fracture of multiple inclusions could produce signals as large as those observed in fatigue tests of 7075 aluminum, however, fatigue tests of 7050 aluminum produced signals as large or larger than in 7075. Since 7050 has substantially fewer inclusions than 7075, the simultaneous failure of multiple inclusions is unlikely to be a major AE source in fatigue testing of either aluminum alloy. Thus, the most probable source of acoustic emission during fatigue testing of 7075 and 7050 aluminum is the crack advance itself. The measured crack advance per cycle is large enough to release sufficient elastic energy to account for the AE signals observed.

  20. (AVR test program review)

    SciTech Connect

    Cleveland, J.

    1989-06-11

    The Subprogram for Cooperation in the AVR Test Program is being carried out within the United States/FRG High-Temperature Reactor Umbrella Agreement. The AVR Test Program is investigating performance and safety features pertinent to modular gas-cooled reactors. This program is providing experimental information beneficial to the US High Temperature Gas-Cooled Reactor Program, which is developing a Modular High-Temperature Gas-Cooled Reactor (MHTGR) concept (135 MW(e), 350 MW(t)). Relative to US interests, AVR test data are being utilized to help validate computational methods used for modular High-Temperature Gas-Cooled Reactor (MHTGR) design and licensing. Information was obtained at the conference relevant to the cooperative subprogram in the areas of AVR operating experience, measurement results, and analytical predictions by AVR and KFA. An effort was initiated to document AVR quality assurance practices and procedures relevant to the tests included in the cooperative subprogram, and to compare these with the spirit of quality assurance requirements and guidelines applied to experimental programs conducted within the United States. The status of the various Project Work Statements in the Subprogram was reviewed.

  1. Proof test and fatigue crack growth modeling on 2024-T3 aluminum alloy

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.; Poe, C. C., Jr.; Dawicke, D. S.

    1990-01-01

    Pressure proof testing of aircraft fuselage structures has been suggested as a means of screening critical crack sizes and of extending their useful life. The objective of this paper is to study the proof-test concept and to model the crack-growth process on a ductile material. Simulated proof and operational fatigue life tests have been conducted on cracked panels made of 2024-T3 aluminum alloy sheet material. A fatigue crack-closure model was modified to simulate the proof test and operational fatigue cycling. Using crack-growth rate and resistance-curve data, the model was able to predict crack growth during and after the proof load. These tests and analyses indicate that the proof test increases fatigue life; but the beneficial life, after a 1.33 or 1.5 proof, was less than a few hundred cycles.

  2. Screening Test Results of Fatigue Properties of type 316LN Stainless Steel in Mercury

    SciTech Connect

    Pawel, S.J.

    1999-05-20

    Fully reversed, load-controlled uniaxial push-pull fatigue tests at room temperature have been performed in air and in mercury on specimens of type 316LN stainless steel. The results indicate a significant influence of mercury on fatigue properties. Compared to specimens tested in air, specimens tested in mercury had reproducibly shorter fatigue lives (by a factor of 2-3), and fracture faces exhibiting intergranular cracking. Preliminary indications are that crack initiation in each environment is similar, but mercury significantly accelerates crack propagation.

  3. Manipulator comparative testing program

    SciTech Connect

    Draper, J.V.; Handel, S.J.; Sundstrom, E.; Herndon, J.N.; Fujita, Y.; Maeda, M.

    1986-01-01

    The Manipulator Comparative Testing Program examined differences among manipulator systems from the United States and Japan. The manipulator systems included the Meidensha BILARM 83A, the Model M-2 of Central Research Laboratories Division of Sargent Industries (CRL), and the GCA Corporation PaR Systems Model 6000. The site of testing was the Remote Operations Maintenance Demonstration (ROMD) facility, operated by the Fuel Recycle Division in the Consolidated Fuel Reprocessing Program at the Oak Ridge National Laboratory (ORNL). In all stages of testing, operators using the CRL Model M-2 manipulator had consistently lower times to completion and error rates than they did using other machines. Performance was second best with the Meidensha BILARM 83A in master-slave mode. Performance with the BILARM in switchbox mode and the PaR 6000 manipulator was approximately equivalent in terms of criteria recorded in testing. These data show no impact of force reflection on task performance.

  4. Test Population Selection from Weibull-Based, Monte Carlo Simulations of Fatigue Life

    NASA Technical Reports Server (NTRS)

    Vlcek, Brian L.; Zaretsky, Erwin V.; Hendricks, Robert C.

    2008-01-01

    Fatigue life is probabilistic and not deterministic. Experimentally establishing the fatigue life of materials, components, and systems is both time consuming and costly. As a result, conclusions regarding fatigue life are often inferred from a statistically insufficient number of physical tests. A proposed methodology for comparing life results as a function of variability due to Weibull parameters, variability between successive trials, and variability due to size of the experimental population is presented. Using Monte Carlo simulation of randomly selected lives from a large Weibull distribution, the variation in the L10 fatigue life of aluminum alloy AL6061 rotating rod fatigue tests was determined as a function of population size. These results were compared to the L10 fatigue lives of small (10 each) populations from AL2024, AL7075 and AL6061. For aluminum alloy AL6061, a simple algebraic relationship was established for the upper and lower L10 fatigue life limits as a function of the number of specimens failed. For most engineering applications where less than 30 percent variability can be tolerated in the maximum and minimum values, at least 30 to 35 test samples are necessary. The variability of test results based on small sample sizes can be greater than actual differences, if any, that exists between materials and can result in erroneous conclusions. The fatigue life of AL2024 is statistically longer than AL6061 and AL7075. However, there is no statistical difference between the fatigue lives of AL6061 and AL7075 even though AL7075 had a fatigue life 30 percent greater than AL6061.

  5. Test Population Selection from Weibull-Based, Monte Carlo Simulations of Fatigue Life

    NASA Technical Reports Server (NTRS)

    Vlcek, Brian L.; Zaretsky, Erwin V.; Hendricks, Robert C.

    2012-01-01

    Fatigue life is probabilistic and not deterministic. Experimentally establishing the fatigue life of materials, components, and systems is both time consuming and costly. As a result, conclusions regarding fatigue life are often inferred from a statistically insufficient number of physical tests. A proposed methodology for comparing life results as a function of variability due to Weibull parameters, variability between successive trials, and variability due to size of the experimental population is presented. Using Monte Carlo simulation of randomly selected lives from a large Weibull distribution, the variation in the L10 fatigue life of aluminum alloy AL6061 rotating rod fatigue tests was determined as a function of population size. These results were compared to the L10 fatigue lives of small (10 each) populations from AL2024, AL7075 and AL6061. For aluminum alloy AL6061, a simple algebraic relationship was established for the upper and lower L10 fatigue life limits as a function of the number of specimens failed. For most engineering applications where less than 30 percent variability can be tolerated in the maximum and minimum values, at least 30 to 35 test samples are necessary. The variability of test results based on small sample sizes can be greater than actual differences, if any, that exists between materials and can result in erroneous conclusions. The fatigue life of AL2024 is statistically longer than AL6061 and AL7075. However, there is no statistical difference between the fatigue lives of AL6061 and AL7075 even though AL7075 had a fatigue life 30 percent greater than AL6061.

  6. Fatigue life prediction of liquid rocket engine combustor with subscale test verification

    NASA Astrophysics Data System (ADS)

    Sung, In-Kyung

    Reusable rocket systems such as the Space Shuttle introduced a new era in propulsion system design for economic feasibility. Practical reusable systems require an order of magnitude increase in life. To achieve this improved methods are needed to assess failure mechanisms and to predict life cycles of rocket combustor. A general goal of the research was to demonstrate the use of subscale rocket combustor prototype in a cost-effective test program. Life limiting factors and metal behaviors under repeated loads were surveyed and reviewed. The life prediction theories are presented, with an emphasis on studies that used subscale test hardware for model validation. From this review, low cycle fatigue (LCF) and creep-fatigue interaction (ratcheting) were identified as the main life limiting factors of the combustor. Several life prediction methods such as conventional and advanced viscoplastic models were used to predict life cycle due to low cycle thermal stress, transient effects, and creep rupture damage. Creep-fatigue interaction and cyclic hardening were also investigated. A prediction method based on 2D beam theory was modified using 3D plate deformation theory to provide an extended prediction method. For experimental validation two small scale annular plug nozzle thrusters were designed, built and tested. The test article was composed of a water-cooled liner, plug annular nozzle and 200 psia precombustor that used decomposed hydrogen peroxide as the oxidizer and JP-8 as the fuel. The first combustor was tested cyclically at the Advanced Propellants and Combustion Laboratory at Purdue University. Testing was stopped after 140 cycles due to an unpredicted failure mechanism due to an increasing hot spot in the location where failure was predicted. A second combustor was designed to avoid the previous failure, however, it was over pressurized and deformed beyond repair during cold-flow test. The test results are discussed and compared to the analytical and numerical

  7. Electric Current Induced Thermomechanical Fatigue Testing of Interconnects

    NASA Astrophysics Data System (ADS)

    Keller, R. R.; Geiss, R. H.; Cheng, Y.-W.; Read, D. T.

    2005-09-01

    We demonstrate the use of electrical methods for evaluating the thermomechanical fatigue properties of patterned aluminum and copper interconnects on silicon-based substrates. Through a careful selection of alternating current frequency and current density, we used controlled Joule heating to simulate in an accelerated manner the type of low frequency thermal stress cycles that an interconnect structure may undergo. Sources of such stressing may include power cycling, energy-saving modes, or application-specific fluctuations, as opposed to stressing at chip operating frequencies. The thermal stresses are caused by differences in thermal expansion properties between the metal and constraining substrate or passivation. Test conditions included a frequency of 100 Hz and current density of 11 - 16 MA/cm2, which led to a cyclic temperature amplitude of approximately 100 K, and corresponding cyclic stress amplitude in excess of 100 MPa for Al-1Si and Cu lines on oxidized silicon. The failure mechanism differs from that observed in direct current electromigration studies, and involves formation of localized plasticity, which causes topography changes on the less-constrained surfaces of the interconnect. Open circuit eventually took place by melting at a region of severely reduced cross-sectional area. In these studies, both Al-1Si and Cu responded to power cycling by deforming in a manner that was highly dependent upon variations in grain size and orientation. Isolated patches of damage appeared early within the confines of individual grains or clusters of grains, as determined by automated electron backscatter diffraction. With increased cycling or with increased current density, the extent of damage became more severe and widespread. We discuss the utility of electrical methods for accelerated testing of mechanical reliability.

  8. Fatigue acceptance test limit criteria for larger diameter rolled thread fasteners

    SciTech Connect

    Kephart, A.R.

    1999-05-19

    This document describes a fatigue lifetime acceptance test criterion by which studs having rolled threads, larger than 1.0 inches (25 mm) in diameter, can be assured to meet minimum quality attributes associated with a controlled rolling process.

  9. On the use of ultrasonic fatigue testing technique--variable amplitude loadings and crack growth monitoring.

    PubMed

    Müller, T; Sander, M

    2013-12-01

    In the very high cycle fatigue regime high-frequency testing techniques are required. Using the ultrasonic fatigue technique, testing time could be reduced significantly in comparison to conventional servo-hydraulic machines. An ultrasonic fatigue testing system developed by the BOKU Vienna with load frequencies of about 20kHz is used for variable amplitude loading investigations in the VHCF regime. Therefore, the amplitude level during fatigue tests is controlled by a PC using an own developed software. Additionally, an in situ reconstruction of a damage equivalent load spectrum based on a load time history is introduced schematically. To optimize the experimental procedure a temperature-controlled pulse-pause adaption has been developed and implemented into the software. For quantifying the influence of variable amplitude loadings on the fatigue life, e.g. load interaction effects, the crack growth is measured by using the potential drop technique that is adapted to the ultrasonic fatigue testing system. Finally, the results of two-step-block loading tests are presented. PMID:23597637

  10. Isometric knee extensor fatigue following a Wingate test: peripheral and central mechanisms.

    PubMed

    Fernandez-del-Olmo, M; Rodriguez, F A; Marquez, G; Iglesias, X; Marina, M; Benitez, A; Vallejo, L; Acero, R M

    2013-02-01

    Central and peripheral fatigue have been explored during and after running or cycling exercises. However, the fatigue mechanisms associated with a short maximal cycling exercise (30 s Wingate test) have not been investigated. In this study, 10 volunteer subjects performed several isometric voluntary contractions using the leg muscle extensors before and after two bouts of cycling at 25% of maximal power output and two bouts of Wingate tests. Transcranial magnetic stimulation (TMS) and electrical motor nerve stimulation (NM) were applied at rest and during the voluntary contractions. Maximal voluntary contraction (MVC), voluntary activation (VA), twitch amplitude evoked by electrical nerve stimulation, M wave and motor potential evoked by TMS (MEP) were recorded. MVC, VA and twitch amplitude evoked at rest by NM decreased significantly after the first and second Wingate tests, indicating central and peripheral fatigue. MVC and VA, but not the twitch amplitude evoked by NM, recovered before the second Wingate test. These results suggest that the Wingate test results in a decrease in MVC associated with peripheral and central fatigue. While the peripheral fatigue is associated with an intramuscular impairment, the central fatigue seems to be the main reason for the Wingate test-induced impairment of MVC. PMID:21812824

  11. 10 CFR 26.211 - Fatigue assessments.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 10 Energy 1 2012-01-01 2012-01-01 false Fatigue assessments. 26.211 Section 26.211 Energy NUCLEAR REGULATORY COMMISSION FITNESS FOR DUTY PROGRAMS Managing Fatigue § 26.211 Fatigue assessments. (a) Licensees... addition to any other test or determination of fitness that may be required under §§ 26.31(c) and 26.77,...

  12. 10 CFR 26.211 - Fatigue assessments.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 10 Energy 1 2011-01-01 2011-01-01 false Fatigue assessments. 26.211 Section 26.211 Energy NUCLEAR REGULATORY COMMISSION FITNESS FOR DUTY PROGRAMS Managing Fatigue § 26.211 Fatigue assessments. (a) Licensees... addition to any other test or determination of fitness that may be required under §§ 26.31(c) and 26.77,...

  13. 10 CFR 26.211 - Fatigue assessments.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 10 Energy 1 2014-01-01 2014-01-01 false Fatigue assessments. 26.211 Section 26.211 Energy NUCLEAR REGULATORY COMMISSION FITNESS FOR DUTY PROGRAMS Managing Fatigue § 26.211 Fatigue assessments. (a) Licensees... addition to any other test or determination of fitness that may be required under §§ 26.31(c) and 26.77,...

  14. 10 CFR 26.211 - Fatigue assessments.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 10 Energy 1 2010-01-01 2010-01-01 false Fatigue assessments. 26.211 Section 26.211 Energy NUCLEAR REGULATORY COMMISSION FITNESS FOR DUTY PROGRAMS Managing Fatigue § 26.211 Fatigue assessments. (a) Licensees... addition to any other test or determination of fitness that may be required under §§ 26.31(c) and 26.77,...

  15. 10 CFR 26.211 - Fatigue assessments.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 10 Energy 1 2013-01-01 2013-01-01 false Fatigue assessments. 26.211 Section 26.211 Energy NUCLEAR REGULATORY COMMISSION FITNESS FOR DUTY PROGRAMS Managing Fatigue § 26.211 Fatigue assessments. (a) Licensees... addition to any other test or determination of fitness that may be required under §§ 26.31(c) and 26.77,...

  16. A computer-controlled automated test system for fatigue and fracture testing

    SciTech Connect

    Nanstad, R.K.; Alexander, D.J.; Swain, R.L.; Hutton, J.T.; Thomas, D.L.

    1989-01-01

    A computer-controlled system consisting of a servohydraulic test machine, an in-house designed test controller, and a desktop computer has been developed for performing automated fracture toughness and fatigue crack growth testing both in the laboratory and in hot cells for remote testing of irradiated specimens. Both unloading compliance and dc-potential drop can be used to monitor crack growth. The test controller includes a dc-current supply programmer, a function generator for driving the servohydraulic test machine to required test outputs, five measurement channels (each consisting of low-pass filter, track/hold amplifier, and 16-bit analog-to-digital converter), and digital logic for various control and data multiplexing functions. The test controller connects to the computer via a 16-bit wide photo-isolated bidirectional bus. The computer, a Hewlett-Packard series 200/300, inputs specimen and test parameters from the operator, configures the test controller, stores test data from the test controller in memory, does preliminary analysis during the test, and records sensor calibrations, specimen and test parameters, and test data on flexible diskette for later recall and analysis with measured initial and final crack length information. During the test, the operator can change test parameters as necessary. 24 refs., 6 figs.

  17. Fatigue acceptance test limit criterion for larger diameter rolled thread fasteners

    SciTech Connect

    Kephart, A.R.

    1997-05-01

    This document describes a fatigue lifetime acceptance test criterion by which studs having rolled threads, larger than 1.0 inches in diameter, can be assured to meet minimum quality attributes associated with a controlled rolling process. This criterion is derived from a stress dependent, room temperature air fatigue database for test studs having a 0.625 inch diameter threads of Alloys X-750 HTH and direct aged 625. Anticipated fatigue lives of larger threads are based on thread root elastic stress concentration factors which increase with increasing thread diameters. Over the thread size range of interest, a 30% increase in notch stress is equivalent to a factor of five (5X) reduction in fatigue life. The resulting diameter dependent fatigue acceptance criterion is normalized to the aerospace rolled thread acceptance standards for a 1.0 inch diameter, 0.125 inch pitch, Unified National thread with a controlled Root radius (UNR). Testing was conducted at a stress of 50% of the minimum specified material ultimate strength, 80 Ksi, and at a stress ratio (R) of 0.10. Limited test data for fastener diameters of 1.00 to 2.25 inches are compared to the acceptance criterion. Sensitivity of fatigue life of threads to test nut geometry variables was also shown to be dependent on notch stress conditions. Bearing surface concavity of the compression nuts and thread flank contact mismatch conditions can significantly affect the fastener fatigue life. Without improved controls these conditions could potentially provide misleading acceptance data. Alternate test nut geometry features are described and implemented in the rolled thread stud specification, MIL-DTL-24789(SH), to mitigate the potential effects on fatigue acceptance data.

  18. Fracture resistance of Zr-Nb alloys under low-cycle fatigue tests

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rozhnov, A. B.; Gusev, A. Yu.; Nechaykina, T. A.; Rogachev, S. O.; Zadorozhnyy, M. Yu.

    2014-03-01

    Comparative low-cycle fatigue tests of small-scale specimens cut from the cladding tubes of E110, E125, E110opt zirconium alloys at temperatures of 25 and 350 °C using a dynamic mechanical analyzer have been carried out. It is shown that the limited cycles fatigue stress for all alloys is 50% less at temperature of 350 °C comparing to 25 °C. Besides it has been revealed that the limited cycles fatigue stress increases with increasing the strength of zirconium alloy.

  19. Elevated temperature biaxial fatigue

    NASA Technical Reports Server (NTRS)

    Jordan, E. H.

    1984-01-01

    A three year experimental program for studying elevated temperature biaxial fatigue of a nickel based alloy Hastelloy-X has been completed. A new high temperature fatigue test facility with unique capabilities has been developed. Effort was directed toward understanding multiaxial fatigue and correlating the experimental data to the existing theories of fatigue failure. The difficult task of predicting fatigue lives for non-proportional loading was used as an ultimate test for various life prediction methods being considered. The primary means of reaching improved undertanding were through several critical non-proportional loading experiments. It was discovered that the cracking mode switched from primarily cracking on the maximum shear planes at room temperature to cracking on the maximum normal strain planes at 649 C.

  20. Characterization of wear debris generated in accelerated rolling-element fatigue tests

    NASA Technical Reports Server (NTRS)

    Jones, W. R., Jr.; Parker, R. J.

    1978-01-01

    A ferrographic analysis was used to determine the types and quantities of wear debris generated during accelerated rolling contact fatigue tests. The five-ball rolling contact fatigue tester was used. Ball specimens were made of a corrosion resistant, high-temperature bearing steel. The lubricant was a superrefined naphthenic mineral oil. Conditions included a maximum Hertz stress of 5.52 10 to the 9th power Pa and a shaft speed of 10,000 rpm. Four types of wear debris were observed: (1) normal rubbing wear particles, (2) fatigue microspall particles, (3) spheres, and (4) friction polymer deposits. The characterization of wear debris as a function of time was of limited use in predicting fatigue failures in these accelerated tests.

  1. Fatigue testing and damage development in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.

    1989-01-01

    A general overview of the fatigue behavior of metal matrix composites (MMC) is presented. The first objective is to present experimental procedures and techniques for conducting a meaningful fatigue test to detect and quantify fatigue damage in MMC. These techniques include interpretation of stress-strain responses, acid etching of the matrix, edge replicas of the specimen under load, radiography, and micrographs of the failure surfaces. In addition, the paper will show how stiffness loss in continuous fiber reinforced metal matrix composites can be a useful parameter for detecting fatigue damage initiation and accumulation. Second, numerous examples of how fatigue damage can initiate and grow in various MMC are given. Depending on the relative fatigue behavior of the fiber and matrix, and the interface properties, the failure modes of MMC can be grouped into four categories: (1) matrix dominated, (2) fiber dominated, (3) self-similar damage growth, and (4) fiber/matrix interfacial failures. These four types of damage will be discussed and illustrated by examples with the emphasis on the fatigue of unnotched laminates.

  2. Fatigue testing and damage development in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.

    1988-01-01

    A general overview of the fatigue behavior of metal matrix composites (MMC) is presented. The first objective is to present experimental procedures and techniques for conducting a meaningful fatigue test to detect and quantify fatigue damage in MMC. These techniques include interpretation of stress-strain responses, acid etching of the matrix, edge replicas of the specimen under load, radiography, and micrographs of the failure surfaces. In addition, the paper will show how stiffness loss in continuous fiber reinforced metal matrix composites can be a useful parameter for detecting fatigue damage initiation and accumulation. Second, numerous examples of how fatigue damage can initiate and grow in various MMC are given. Depending on the relative fatigue behavior of the fiber and matrix, and the interface properties, the failure modes of MMC can be grouped into four categories: (1) matrix dominated, (2) fiber dominated, (3) self-similar damage growth, and (4) fiber/matrix interfacial failures. These four types of damage will be discussed and illustrated by examples with the emphasis on the fatigue of unnotched laminates.

  3. A computer program for cyclic plasticity and structural fatigue analysis

    NASA Technical Reports Server (NTRS)

    Kalev, I.

    1980-01-01

    A computerized tool for the analysis of time independent cyclic plasticity structural response, life to crack initiation prediction, and crack growth rate prediction for metallic materials is described. Three analytical items are combined: the finite element method with its associated numerical techniques for idealization of the structural component, cyclic plasticity models for idealization of the material behavior, and damage accumulation criteria for the fatigue failure.

  4. DOE/MSU composite material fatigue database: Test methods, materials, and analysis

    SciTech Connect

    Mandell, J.F.; Samborsky, D.D.

    1997-12-01

    This report presents a detailed analysis of the results from fatigue studies of wind turbine blade composite materials carried out at Montana State University (MSU) over the last seven years. It is intended to be used in conjunction with the DOE/MSU composite Materials Fatigue Database. The fatigue testing of composite materials requires the adaptation of standard test methods to the particular composite structure of concern. The stranded fabric E-glass reinforcement used by many blade manufacturers has required the development of several test modifications to obtain valid test data for materials with particular reinforcement details, over the required range of tensile and compressive loadings. Additionally, a novel testing approach to high frequency (100 Hz) testing for high cycle fatigue using minicoupons has been developed and validated. The database for standard coupon tests now includes over 4,100 data points for over 110 materials systems. The report analyzes the database for trends and transitions in static and fatigue behavior with various materials parameters. Parameters explored are reinforcement fabric architecture, fiber content, content of fibers oriented in the load direction, matrix material, and loading parameters (tension, compression, and reversed loading). Significant transitions from good fatigue resistance to poor fatigue resistance are evident in the range of materials currently used in many blades. A preliminary evaluation of knockdowns for selected structural details is also presented. The high frequency database provides a significant set of data for various loading conditions in the longitudinal and transverse directions of unidirectional composites out to 10{sup 8} cycles. The results are expressed in stress and strain based Goodman Diagrams suitable for design. A discussion is provided to guide the user of the database in its application to blade design.

  5. The effectiveness of an educational program on preventing and treating compassion fatigue in emergency nurses.

    PubMed

    Flarity, Kathleen; Gentry, J Eric; Mesnikoff, Nathan

    2013-01-01

    The purpose of this qualitative study was to examine the treatment effectiveness of a multifaceted education program to decrease compassion fatigue (CF) and burnout (BO) symptoms and increase compassion satisfaction of emergency nurses participating in the training. The goal of the CF multifaceted intervention program was to demonstrate a statistically significant improvement in the 3 CF subscales: an increase on the Compassion Satisfaction (CS) subscale and a decrease on the Secondary Traumatic Stress (STS) and BO subscales in the participants' pretest and posttest scores as measured by The Professional Quality of Life test (B. H. , ). The study sites were 2 emergency departments in Colorado Springs, CO. A convenience sample consisted of emergency nurses who self-selected to participate in the study. Univariate statistics were used, and data were examined for normalcy of distribution. Because these data were not distributed normally, Wilcoxon signed-rank tests were used to evaluate the differences between the baseline and postintervention groups. The multifaceted education program resulted in a statistically significant increase in CS (p = 0.004) and a decrease in BO (p = 0.001 or less) and STS (p = 0.001) symptoms. PMID:23899949

  6. Manipulator comparative testing program

    SciTech Connect

    Draper, J.V.; Handel, S.J.; Sundstrom, E.; Herndon, J.N.; Fujita, Y.; Maida, M.

    1986-01-01

    The Manipulator Comparative Testing Program compared performance of selected manipulator systems under typical remote handling conditions. The site of testing was the Remote Operations and Maintenance Demonstration Facility operated by the Consolidated Fuel Reprocessing Program of the Oak Ridge National Laboratory. Three experiment examined differences among manipulator systems from the US and Japan. The manipulator systems included the Meidensha BILARM 83A, Central Research Laboratories' (CRL's) Model M-2, and GCA PaR systems Model 6000. Six manipulator and control mode combinations were evaluated: (a) the BILARM in master-slave mode without force reflection; (b) the BILARM in master-slave mode with force reflection; (c) the Model M-2 in master-slave mode without force reflection; (d) the Model M-2 in master-slave mode with force reflection; (e) the BILARM with switchbox controls; and (f) the PaR 6000 with switchbox controls. The experiments also examined differences between master-slave systems with and without force reflections, and differences between master-slave systems and switchbox-controlled systems.

  7. Vacuum thermal-mechanical fatigue testing of two iron base high temperature alloys

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.

    1974-01-01

    Ultrahigh vacuum elevated temperature low cycle fatigue and thermal fatigue tests of 304 stainless steel and A-286 alloy have shown significant effects of frequency and combined temperature-strain cycling on fatigue life. At constant temperature, the cyclic life of both alloys was lower at lower frequencies. Combined temperature-strain cycling reduced fatigue life with respect to isothermal life at the maximum temperature of the thermal cycle. Life reductions with in-phase thermal cycling (tension at high temperature, compression at low temperature) were attributed to grain boundary cavitation caused by unreversed tensile grain boundary sliding. The proposed mechanism for out-of-phase cavity generation involved accumulation of unreversed compressive grain boundary displacements which could not be geometrically accomodated by intragranular deformation in the low-ductility A-286 alloy.

  8. Implementation of a Biaxial Resonant Fatigue Test Method on a Large Wind Turbine Blade

    SciTech Connect

    Snowberg, D.; Dana, S.; Hughes, S.; Berling, P.

    2014-09-01

    A biaxial resonant test method was utilized to simultaneously fatigue test a wind turbine blade in the flap and edge (lead-lag) direction. Biaxial resonant blade fatigue testing is an accelerated life test method utilizing oscillating masses on the blade; each mass is independently oscillated at the respective flap and edge blade resonant frequency. The flap and edge resonant frequency were not controlled, nor were they constant for this demonstrated test method. This biaxial resonant test method presented surmountable challenges in test setup simulation, control and data processing. Biaxial resonant testing has the potential to complete test projects faster than single-axis testing. The load modulation during a biaxial resonant test may necessitate periodic load application above targets or higher applied test cycles.

  9. Full-scale fatigue tests of CX-100 wind turbine blades. Part I: testing

    NASA Astrophysics Data System (ADS)

    Farinholt, Kevin M.; Taylor, Stuart G.; Park, Gyuhae; Ammerman, Curtt M.

    2012-04-01

    This paper overviews the test setup and experimental methods for structural health monitoring (SHM) of two 9-meter CX-100 wind turbine blades that underwent fatigue loading at the National Renewable Energy Laboratory's (NREL) National Wind Technology Center (NWTC). The first blade was a pristine blade, which was manufactured to standard specifications for the CX-100 design. The second blade was manufactured for the University of Massachusetts, Lowell with intentional simulated defects within the fabric layup. Each blade was instrumented with piezoelectric transducers, accelerometers, acoustic emission sensors, and foil strain gauges. The blades underwent harmonic excitation at their first natural frequency using the Universal Resonant Excitation (UREX) system at NREL. Blades were initially excited at 25% of their design load, and then with steadily increasing loads until each blade reached failure. Data from the sensors were collected between and during fatigue loading sessions. The data were measured over multi-scale frequency ranges using a variety of acquisition equipment, including off-the-shelf systems and specially designed hardware developed at Los Alamos National Laboratory (LANL). The hardware systems were evaluated for their aptness in data collection for effective application of SHM methods to the blades. The results of this assessment will inform the selection of acquisition hardware and sensor types to be deployed on a CX-100 flight test to be conducted in collaboration with Sandia National Laboratory at the U.S. Department of Agriculture's (USDA) Conservation and Production Research Laboratory (CPRL) in Bushland, Texas.

  10. Predicting Fatigue and Psychophysiological Test Performance from Speech for Safety-Critical Environments

    PubMed Central

    Baykaner, Khan Richard; Huckvale, Mark; Whiteley, Iya; Andreeva, Svetlana; Ryumin, Oleg

    2015-01-01

    Automatic systems for estimating operator fatigue have application in safety-critical environments. A system which could estimate level of fatigue from speech would have application in domains where operators engage in regular verbal communication as part of their duties. Previous studies on the prediction of fatigue from speech have been limited because of their reliance on subjective ratings and because they lack comparison to other methods for assessing fatigue. In this paper, we present an analysis of voice recordings and psychophysiological test scores collected from seven aerospace personnel during a training task in which they remained awake for 60 h. We show that voice features and test scores are affected by both the total time spent awake and the time position within each subject’s circadian cycle. However, we show that time spent awake and time-of-day information are poor predictors of the test results, while voice features can give good predictions of the psychophysiological test scores and sleep latency. Mean absolute errors of prediction are possible within about 17.5% for sleep latency and 5–12% for test scores. We discuss the implications for the use of voice as a means to monitor the effects of fatigue on cognitive performance in practical applications. PMID:26380259

  11. Predicting Fatigue and Psychophysiological Test Performance from Speech for Safety-Critical Environments.

    PubMed

    Baykaner, Khan Richard; Huckvale, Mark; Whiteley, Iya; Andreeva, Svetlana; Ryumin, Oleg

    2015-01-01

    Automatic systems for estimating operator fatigue have application in safety-critical environments. A system which could estimate level of fatigue from speech would have application in domains where operators engage in regular verbal communication as part of their duties. Previous studies on the prediction of fatigue from speech have been limited because of their reliance on subjective ratings and because they lack comparison to other methods for assessing fatigue. In this paper, we present an analysis of voice recordings and psychophysiological test scores collected from seven aerospace personnel during a training task in which they remained awake for 60 h. We show that voice features and test scores are affected by both the total time spent awake and the time position within each subject's circadian cycle. However, we show that time spent awake and time-of-day information are poor predictors of the test results, while voice features can give good predictions of the psychophysiological test scores and sleep latency. Mean absolute errors of prediction are possible within about 17.5% for sleep latency and 5-12% for test scores. We discuss the implications for the use of voice as a means to monitor the effects of fatigue on cognitive performance in practical applications. PMID:26380259

  12. Stiffness reductions during tensile fatigue testing of graphite/epoxy angle-ply laminates

    NASA Technical Reports Server (NTRS)

    Odom, E. M.; Adams, D. F.

    1982-01-01

    Tensile fatigue data was generated under carefully controlled test conditions. A computerized data acquisition system was used to permit the measurement of dynamic modulus without interrupting the fatigue cycling. Two different 8-ply laminate configurations, viz, + or - 45 (2s) and + or - 67.5 (2s), of a T300/5208 graphite/epoxy composite were tested. The + or - 45 (2s) laminate did exhibit some modulus decay, although there was no well-defined correlation with applied stress level or number of cycles. The + or - 67.5 (2s) laminate did not exhibit any measurable modulus decay. Secondary effects observed included a small but distinct difference between modulus as measured statically and dynamically, a slight recovery of the modulus decay after a test interruption, and a significant viscoelastic (creep) response of the + or - 45 (2s) laminate during fatigue testing.

  13. Goals set after completing a teleconference-delivered program for managing multiple sclerosis fatigue.

    PubMed

    Asano, Miho; Preissner, Katharine; Duffy, Rose; Meixell, Maggie; Finlayson, Marcia

    2015-01-01

    Setting goals can be a valuable skill to self-manage multiple sclerosis (MS) fatigue. A better understanding of the goals set by people with MS after completing a fatigue management program can assist health care professionals with tailoring interventions for clients. This study aimed to describe the focus of goals set by people with MS after a teleconference-delivered fatigue management program and to evaluate the extent to which participants were able to achieve their goals over time. In total, 485 goals were set by 81 participants. Over a follow-up period, 64 participants rated 284 goals regarding progress made toward goal achievement. Approximately 50% of the rated goals were considered achieved. The most common type of goal achieved was that of instrumental activities of daily living. Short-term goals were more likely to be achieved. This study highlights the need for and importance of promoting and teaching goal-setting skills to people with MS. PMID:25871602

  14. Wide Awake Parenting: study protocol for a randomised controlled trial of a parenting program for the management of post-partum fatigue

    PubMed Central

    2013-01-01

    Background Exhaustion and fatigue are commonly experienced by parents during the post-partum period, and can have implications for daily functioning, mental health and parenting practices. There is a need for the development of effective interventions to assist parents with the management of fatigue. This paper outlines the procedure for a randomised controlled study which aims to test the efficacy of Wide Awake Parenting, a program for the management of fatigue in the postnatal period. Methods/design Parents with an infant less than 6 months of age, and from seven Local Government Areas in Melbourne, Australia were invited to participate in this study. Parents were randomised to receive the Wide Awake Parenting program (intervention groups) or usual care (control group) offered by health services. The Wide Awake Parenting program provides parents with psycho-education and information about fatigue, and strategies to reduce its effects either via a self-directed method, or professionally led with a home visit and telephone support. Baseline data will be collected prior to randomisation, and further data will be collected at 2- and 6-weeks post intervention. Discussion To our knowledge this is the first randomised controlled trial of a program which compares the efficacy of a self-management approach and health professional assistance for the management of fatigue in the early post-partum period. If effective, it could offer an important, universal public health management approach to this common health concern. Trial registration number Australian New Zealand Clinical Trials Registry, ACTRN12611000133932. PMID:23311498

  15. Postural Balance Following Aerobic Fatigue Tests: A Longitudinal Study Among Young Athletes.

    PubMed

    Steinberg, Nili; Eliakim, Alon; Zaav, Aviva; Pantanowitz, Michal; Halumi, Monder; Eisenstein, Tamir; Meckel, Yoav; Nemet, Dan

    2016-01-01

    General fatigue can cause aggravation of postural balance, with increased risk for injuries. The present longitudinal study aimed to evaluate the postural balance of young athletes following field aerobic tests throughout 1 year of training. Thirty children from a sports center in Nazareth, participating in a 3 times/week training program (specific to basketball, soccer, or athletic training), were assessed. Postural balance parameters were taken before, immediately after, and 10 min after a 20 m shuttle-run aerobic test, at 3 time points during 1 training year (Start/Y, Mid/Y, and End/Y). Fitness improved at the Mid/Y and End/Y compared to Start/Y. Postural balance significantly deteriorated immediately after the aerobic test and improved significantly in the 10-min testing in all 3 time points, with significant deterioration in the End/Y compared with the Start/Y. In conclusions, postural balance deteriorates immediately after aerobic exercises, and at the end of the year. To better practice drills related to postural balance and possibly to prevent injuries, it is best for young athletes to properly rest immediately following aerobic exercises and to practice postural balance mainly at the beginning and at the middle of the training year. PMID:26731202

  16. DC-10 composite vertical stabilizer ground test program

    NASA Technical Reports Server (NTRS)

    Palmer, J. M., Jr.; Stephens, C. O.; Sutton, J. O.

    1983-01-01

    A review of the structural configuration and ground test program is presented. Particular emphasis is placed on the testing of a full-scale stub box test subcomponent and full span ground test unit. The stub box subcomponent was tested in an environmental chamber under ambient, cold/wet, and hot/wet conditions. The test program included design limit static loads, fatigue spectrum loading to approximately two service lifetimes (with and without damage), design limit damage tolerance tests, and a final residual strength test to a structural failure. The first full-scale ground test unit was tested under ambient conditions. The test unit was to have undergone static, fatigue, and damage tolerance tests but a premature structural failure occurred at design limit load during the third limit load test. A failure theory was developed which explains the similarity in types of failure and the large load discrepancy at failure between the two test articles. The theory attributes both failures to high stress concentrations at the edge of the lower rear spar access opening. A second full-scale ground test unit has been modified to incorporate the various changes resulting from the premature failure. The article has been assembled and is active in the test program.

  17. Surface Fatigue Tests Of M50NiL Gears And Bars

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.; Bamberger, Eric N.

    1994-01-01

    Report presents results of tests of steels for use in gears and bearings of advanced aircraft. Spur-gear endurance tests and rolling-element surface fatigue tests performed on gear and bar specimens of M50NiL steel processed by vacuum induction melting and vacuum arc remelting (VIM-VAR). Compares results of tests with similar tests of specimens of VIM-VAR AISI 9310 steel and of AISI 9310 steel subjected to VAR only.

  18. Current activities in standardization of high-temperature, low-cycle-fatigue testing techniques in the United States

    NASA Technical Reports Server (NTRS)

    Verrilli, Michael J.; Ellis, J. Rodney; Swindeman, Robert W.

    1990-01-01

    The American Society for Testing and Materials (ASTM) standard E606-80 is the most often used recommended testing practice for low-cycle-fatigue (LCF) testing in the United States. The standard was first adopted in 1977 for LCF testing at room temperature and was modified in 1980 to include high-temperature testing practices. Current activity within ASTM is aimed at extending the E606-80 recommended practices to LCF under thermomechanical conditions, LCF in high-pressure hydrogen, and LCF in metal-matrix composite materials. Interlaboratory testing programs conducted to generate a technical base for modifying E606-80 for the aforementioned LCF test types are discussed.

  19. Innovative vibration technique applied to polyurethane foam as a viable substitute for conventional fatigue testing

    NASA Astrophysics Data System (ADS)

    Peralta, Alexander; Just-Agosto, Frederick; Shafiq, Basir; Serrano, David

    2012-12-01

    Lifetime prediction using three-point bending (TPB) can at times be prohibitively time consuming and costly, whereas vibration testing at higher frequency may potentially save time and revenue. A vibration technique that obtains lifetimes that reasonably match those determined under flexural TPB fatigue is developed. The technique designs the specimen with a procedure based on shape optimization and finite element analysis. When the specimen is vibrated in resonance, a stress pattern that mimics the stress pattern observed under conventional TPB fatigue testing is obtained. The proposed approach was verified with polyurethane foam specimens, resulting in an average error of 4.5% when compared with TPB.

  20. Method for testing shell materials for fatigue crack resistance under biaxial bending

    SciTech Connect

    Esiev, T.S.; Basiev, K.D.; Steklov, O.I. |

    1995-10-01

    A method for testing shell materials for fatigue crack resistance is proposed. A stressed state typically occurring in shells is simulated on a specimen with a surface notch by subjecting it to biaxial surface tension. The time of fatigue crack generation or the crack propagation rate is used to evaluate the crack resistance of a material. Cross-shaped test specimens cut out of a real shell had a size and a loading scheme that made it possible to vary the biaxial stress ratio over the range of 0.5 {<=} {lambda} {<=} 1.

  1. Rolling-element fatigue life of silicon nitride balls: Preliminary test results

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1972-01-01

    Hot pressed silicon nitride was evaluated as a rolling element bearing material. The five-ball fatigue tester was used to test 12.7 mm (0.500 in.) diameter balls at a maximum Hertz stress of 800,000 psi at a race temperature of 130 F. The fatigue spalls in the silicon nitride resembled those in typical bearing steels. The ten-percent fatigue life of the silicon nitride balls was approximately one-eighth to one-fifth that of typical bearing steels (52100 and M-50). The load capacity of the silicon nitride was approximately one-third that of typical bearing steels. The load capacity of the silicon nitride was significantly higher than previously tested ceramic materials for rolling element bearings.

  2. Elevated temperature biaxial fatigue

    NASA Technical Reports Server (NTRS)

    Jordan, E. H.

    1985-01-01

    A 3 year experimental program for studying elevated temperature biaxial fatigue of a nickel based alloy Hastelloy-X has been completed. A new high temperature fatigue test facility with unique capabilities has been developed. Effort was directed toward understanding multiaxial fatigue and correlating the experimental data to the existing theories of fatigue failure. The difficult task of predicting fatigue lives for nonproportional loading was used as an ultimate test for various life prediction methods being considered. The primary means of reaching improved understanding were through several critical nonproportional loading experiments. The direction of cracking observed on failed specimens was also recorded and used to guide the development of the theory. Cyclic deformation responses were permanently recorded digitally during each test. It was discovered that the cracking mode switched from primarily cracking on the maximum shear planes at room temperature to cracking on the maximum normal strain planes at 649 C. In contrast to some other metals, loading path in nonproportional loading had little effect on fatigue lives. Strain rate had a small effect on fatigue lives at 649 C. Of the various correlating parameters the modified plastic work and octahedral shear stress were the most successful.

  3. Laser Cut Nitinol Tubing Fatigue Coupon: Design, Testing, and Endurance Limit

    NASA Astrophysics Data System (ADS)

    Forcucci, Stephen J.

    2014-07-01

    Nitinol medical device implants made from a laser cut tubing process (i.e., stents, valve structures, etc.) frequently require a fatigue durability assessment, which necessitates determining the material fatigue properties. Towards the goal of determining the strain-based endurance limit of medical grade superelastic Nitinol tubing, a coupon was designed and evaluated via FEA using Abaqus software, produced via laser cutting, shape setting, and electro-polishing processes, and then fatigue tested to 10 million cycles. FEA was used to determine the strain versus alternating displacement amplitude for the coupon. Error due to dimensional tolerances was determined. The coupons were then fatigue tested in a 37 °C temperature deionized water bath at alternating strain levels ranging from 0.75 to 4.0% at zero mean strain. Sample replication was greater than 90%, and the median alternating strain fatigue limit was determined via two methods. Confidence and reliability with maximum likelihood statistics are used to present a strain-based endurance limit for the material. The results seem to differ from previous published values.

  4. Strainrange partitioning: A tool for characterizing high temperature low cycle fatigue. [materials fatigue test

    NASA Technical Reports Server (NTRS)

    Hirschberg, M. H.; Halford, G. R.

    1975-01-01

    The basic concepts of strain range partitioning are reviewed and the areas requiring for expanded verification are detailed. A suggested cooperative evaluation program involves the verification of the four basic life relationships (for PP, CC, PC, and CP type inelastic strain ranges) for a variety of materials that are of direct interest to the participating organizations.

  5. Strapdown gyro test program

    NASA Technical Reports Server (NTRS)

    Irvine, R. B.; Vanalstine, R.

    1977-01-01

    The power spectral noise characteristic performance of the Teledyne two-degree-of-freedom dry tuned gimbal gyroscope was determined. Tests were conducted using a current configuration SDG-5 gyro in conjunction with test equipment with minor modification. Long term bias stability tests were conducted as well as some first difference performance tests. The gyro, test equipment, and the tests performed are described. Results are presented.

  6. Implementation of a Two-Axis Servo-Hydraulic System for Full-Scale Fatigue Testing of Wind Turbine Blades

    SciTech Connect

    Hughes, S. D.; Musial, W. D.; Stensland, T.

    1999-09-09

    Recently, the blade fatigue testing capabilities at NREL were upgraded from single-axis to two-axis loading. To implement this, several practical challenges were addressed, as hardware complexity increased dramatically with two actuators applying the loads at right angles to each other. A custom bellcrank was designed and implemented to minimize the load angle errors and to prevent actuator side loading. The control system was upgraded to accept load and displacement feedback from two actuators. The inherent long strokes uniquely associated with wind turbine blade-tests required substantial real-time corrections for both the control and data systems. A custom data acquisition and control system was developed using a National Instruments LabVIEW platform that interfaces with proprietary servo-hydraulic software developed by MTS Corporation. Before testing, the program is run under quasi-static (slow speed) conditions and iterates to determine the correct operational control parameters for the controller, taking into consideration geometry, test speed, and phase angle errors between the two actuators. Comparisons are made between single-axis and two-axis test loads using actual test load data and load uncertainties are qualitatively described. To date, two fatigue tests have been completed and another is currently ongoing using NREL's two-axis capability.

  7. Evaluation of Creep-Fatigue Damage Based on Simplified Model Test Approach

    SciTech Connect

    Wang, Yanli; Li, Tianlei; Sham, Sam; Jetter, Robert I

    2013-01-01

    Current methods used in the ASME Code, Subsection NH for the evaluation of creep-fatigue damage are based on the separation of elevated temperature cyclic damage into two parts, creep damage and fatigue damage. This presents difficulties in both evaluation of test data and determination of cyclic damage in design. To avoid these difficulties, an alternative approach was identified, called the Simplified Model Test or SMT approach based on the use of creep-fatigue hold time test data from test specimens with elastic follow-up conservatively designed to bound the response of general structural components of interest. A key feature of the methodology is the use of the results of elastic analysis directly in design evaluation similar to current methods in the ASME Code, Subsection NB. Although originally developed for current material included in Subsection NH, recent interest in the application of Alloy 617 for components operating at very high temperatures has caused renewed interest in the SMT approach because it provides an alternative to the proposed restriction on the use of current Subsection NH simplified methods at very high temperatures. A comprehensive review and assessment of five representative simplified methods for creep-fatigue damage evaluation is presented in Asayama [1]. In this review the SMT methodology was identified as the best long term approach but the need for test data precluded its near term implementation. Asayama and Jetter [2] is a summary of the more comprehensive report by Asayama [1] with a summary of the SMT approach presented by Jetter [3].

  8. Achievement Test Program.

    ERIC Educational Resources Information Center

    Ohio State Dept. of Education, Columbus. Trade and Industrial Education Service.

    The Ohio Trade and Industrial Education Achievement Test battery is comprised of seven basic achievement tests: Machine Trades, Automotive Mechanics, Basic Electricity, Basic Electronics, Mechanical Drafting, Printing, and Sheet Metal. The tests were developed by subject matter committees and specialists in testing and research. The Ohio Trade and…

  9. Axial-Load Fatigue Tests on 17-7 PH Stainless Steel Under Constant-Amplitude Loading

    NASA Technical Reports Server (NTRS)

    Leybold, Herbert A.

    1960-01-01

    Axial-load fatigue tests were conducted at room temperature on notched and unnotched sheet specimens of 17-7 PH stainless steel in Condition TH 1050. The notched specimens had theoretical stress-concentration factors of 2.32, 4.00, and 5.00. All specimens were tested under completely reversed loading. S-N curves are presented for each specimen configuration and ratios of fatigue strengths of unnotched specimens to those of notched specimens are given. Predictions of the fatigue behavior of notched specimens near the fatigue limit were made.

  10. Ferrographic analysis of wear debris generated in accelerated rolling element fatigue tests

    NASA Technical Reports Server (NTRS)

    Jones, W. R., Jr.; Parker, R. J.

    1977-01-01

    The types and quantities of wear particles generated during accelerated ball rolling contact fatigue tests were determined. Ball specimens were made of AMS 5749, a corrosion resistant, high-temperature bearing steel. The lubricant was a super-refined naphthenic mineral oil. Conditions included a maximum Hertz stress of 5.215 times 10 to the 9th power Pa and a shaft speed of 10,000 rpm. Four types of wear particles were observed; normal rubbing wear particles, fatigue spall particles, spheres, and friction polymer.

  11. Evaluation of advanced lubricants for aircraft applications using gear surface fatigue tests

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.; Shimski, John

    1991-01-01

    Surface pitting fatigue life tests were conducted with five lubricants, using spur gears made from a single lot of consumable-electrode vacuum melted (CVM) AISI 9310 steel. The gears were case carbonized and hardened to a Rockwell c-60 and finish ground. The gear pitch diameter was 8.89 cm. The lot of gears was divided into five groups, each of which was tested with a different lubricant. The test lubricants can be classified as synthetic polyol-esters with various viscosities and additive packages. Test conditions included bulk gear temperature of 350 K, a maximum Hertz stress of 1.71 GPa (248 ksi) at the pitch line, and a speed of 10,000 RPM. The lubricant with a viscosity that provided a specific film thickness greater than one and with an additive package produced far greater gear surface fatigue lives than lubricants with a viscosity that provided specific film thickness less than one. A low viscosity lubricant with an additive package produced gear surface fatigue lives equivalent to a similar base stock lubricant with 30 percent higher viscosity, but without an additive package. Lubricants with the same viscosity and similar additive packages gave equivalent gear surface fatigue lives.

  12. Fatigue testing of low-cost fiberglass composite wind turbine blade materials

    NASA Technical Reports Server (NTRS)

    Hofer, K. E.; Bennett, L. C.

    1981-01-01

    The static and fatigue behavior of transverse filament tape (TFT) fiberglass/epoxy and TFT/polyester composites was established by the testing of specimens cut from panels fabricated by a filament winding process used for the construction of large experimental wind turbine blades.

  13. FLAPS (Fatigue Life Analysis Programs): Computer Programs to Predict Cyclic Life Using the Total Strain Version of Strainrange Partitioning and Other Life Prediction Methods. Users' Manual and Example Problems, Version 1.0

    NASA Technical Reports Server (NTRS)

    Arya, Vinod K.; Halford, Gary R. (Technical Monitor)

    2003-01-01

    This manual presents computer programs FLAPS for characterizing and predicting fatigue and creep-fatigue resistance of metallic materials in the high-temperature, long-life regime for isothermal and nonisothermal fatigue. The programs use the Total Strain version of Strainrange Partitioning (TS-SRP), and several other life prediction methods described in this manual. The user should be thoroughly familiar with the TS-SRP and these life prediction methods before attempting to use any of these programs. Improper understanding can lead to incorrect use of the method and erroneous life predictions. An extensive database has also been developed in a parallel effort. The database is probably the largest source of high-temperature, creep-fatigue test data available in the public domain and can be used with other life-prediction methods as well. This users' manual, software, and database are all in the public domain and can be obtained by contacting the author. The Compact Disk (CD) accompanying this manual contains an executable file for the FLAPS program, two datasets required for the example problems in the manual, and the creep-fatigue data in a format compatible with these programs.

  14. Effects on fatigue life of gate valves due to higher torque switch settings during operability testing

    SciTech Connect

    Richins, W.D.; Snow, S.D.; Miller, G.K.; Russell, M.J.; Ware, A.G.

    1995-12-01

    Some motor operated valves now have higher torque switch settings due to regulatory requirements to ensure valve operability with appropriate margins at design basis conditions. Verifying operability with these settings imposes higher stem loads during periodic inservice testing. These higher test loads increase stresses in the various valve internal parts which may in turn increase the fatigue usage factors. This increased fatigue is judged to be a concern primarily in the valve disks, seats, yokes, stems, and stem nuts. Although the motor operators may also have significantly increased loading, they are being evaluated by the manufacturers and are beyond the scope of this study. Two gate valves representative of both relatively weak and strong valves commonly used in commercial nuclear applications were selected for fatigue analyses. Detailed dimensional and test data were available for both valves from previous studies at the Idaho National Engineering Laboratory. Finite element models were developed to estimate maximum stresses in the internal parts of the valves and to identity the critical areas within the valves where fatigue may be a concern. Loads were estimated using industry standard equations for calculating torque switch settings prior and subsequent to the testing requirements of USNRC Generic Letter 89--10. Test data were used to determine both; (1) the overshoot load between torque switch trip and final seating of the disk during valve closing and (2) the stem thrust required to open the valves. The ranges of peak stresses thus determined were then used to estimate the increase in the fatigue usage factors due to the higher stem thrust loads. The usages that would be accumulated by 100 base cycles plus one or eight test cycles per year over 40 and 60 years of operation were calculated.

  15. Fatigue Crack Growth Rate Test Results for Al-Li 2195 Parent Metal, Variable Polarity Plasma Arc Welds and Friction Stir Welds

    NASA Technical Reports Server (NTRS)

    Hafley, Robert A.; Wagner, John A.; Domack, Marcia S.

    2000-01-01

    The fatigue crack growth rate of aluminum-lithium (Al-Li) alloy 2195 plate and weldments was determined at 200-F, ambient temperature and -320-F. The effects of stress ratio (R), welding process, orientation and thickness were studied. Results are compared with plate data from the Space Shuttle Super Lightweight Tank (SLWT) allowables program. Data from the current series of tests, both plate and weldment, falls within the range of data generated during the SLWT allowables program.

  16. Review of some results of the author's fatigue investigations with applications in engineering and material science

    NASA Astrophysics Data System (ADS)

    Buch, A.

    1994-04-01

    This document deals with research results mainly connected with the problem of fatigue calculations and various aspects of fatigue. It contains the following topics: Correlation between fatigue limits and ultimate tensile strength, Fatigue properties of pure metals, Analytical approach to notch-size effects in fatigue of aircraft sheet materials, Torsional fatigue life of axle shafts under program loading, Fatigue properties of aircraft lugs with interference fit, Comparison of various aircraft loading test results with the aid of Relative-Miner-Rule, The Relative Method in the case of Local-Strain-Approach, and Prediction of fatigue life.

  17. Acoustic emission monitoring of a fatigue test of an F/A-18 bulkhead

    NASA Astrophysics Data System (ADS)

    Scala, C. M.; McCardle, J. F.; Bowles, S. J.

    This paper describes the application of acoustic emission (AE) to identify cracking in several fatigue-critical regions on the port and starboard sides of an l/A-18 aircraft bulkhead undergoing fatigue testing. AE data acquisition was carried out using an array of three sensors on each side of the bulkhead. AE features stored by each array included relative arrival times of AE events at the three sensors, event rise time at the first-hit sensor, and the load level and the position on the load cycle of event occurrence. AE data processing involved a comparison between the features of those AE events stored during the fatigue testing and predicted features for cracking in the complex-shaped bulkhead. Feature prediction was based on wave propagation characteristics obtained by Pentel-lead calibration, and the known load cycle dependence of crack-related AE events. The AE processing was completed following failure of the bulkhead, and gave the correct locations of all cracks, greater than about 1 mm in depth, present in the bulkhead during the fatigue testing. The study shows that AE associated with cracking can be distinguished, even when many extraneous sources are present, and demonstrates that AE is a promising technique for nondestructive evaluation of a complex structure such as the F/A-18 bulkhead.

  18. Design of PF-1 Coil Helium Inlet and Dummy Joint Samples for Fatigue Tests at 77K

    NASA Astrophysics Data System (ADS)

    Nasluzov, S. N.; Sukhanova, M. V.; Rodin, I. Yu.; Marushin, E. L.; Mednikov, A. A.; Stepanov, D. B.; Lantsetov, A. A.; Khitruk, A. A.

    A helium inlet and dummy joint between conductors are one of the most important elements of the winding pack of the ITER PF -1 coil double pancakes. A helium inlet is used for letting liquid helium into the PF-1 coil conductor. A full-scale helium inlet sample for fatigue tests and the respective tooling were designed and manufactured. Fatigue tests of the full-scale helium inlet sample were conducted in accordance with ITER requirements testing parameters in order to check the fatigue strength of the structure. Before the fatigue tests thermo-cycling of the helium inlet in the temperature range of 77 to 293 K was conducted. Before and after the fatigue tests the leak tightness of the full-scale helium inlet sample was validated by the vacuum chamber method. A low ohm electrical joint is used to connect two NbTi «CICC» conductors of PF-1 coil into a single electrical loop. To qualify the design and technology of manufacturing of the electrical joint, a full-scale dummy joint sample was developed for fatigue tests at 77 K. The main design feature of the full-scale dummy joint sample for fatigue tests is a symmetrical model of two dummy joint samples with simultaneous loading to compensate the bending moment. Fatigue tests of the full-scale helium inlet sample at 77 K have been successfully conducted in 2013. Fatigue tests of the full-scale dummy joint sample will be conducted in 2014. This paper represents the results of calculating the stress-strain state of the symmetrical model of the full-scale dummy joint sample for fatigue tests with the prescribed loading and strain, the work on designing the symmetrical model of the dummy joint sample for fatigue tests and the test facility for conducting fatigue tests at 77 K. Also the results of the leak tightness tests and thermo-cycling of the full-scale helium inlet and the results of it fatigue tests at 77 K, are presented.

  19. The detection of tightly closed flaws by nondestructive testing (NDT) methods. [fatigue crack formation in aluminum alloy test specimens

    NASA Technical Reports Server (NTRS)

    Rummel, W. D.; Rathke, R. A.; Todd, P. H., Jr.; Mullen, S. J.

    1975-01-01

    Liquid penetrant, ultrasonic, eddy current and X-radiographic techniques were optimized and applied to the evaluation of 2219-T87 aluminum alloy test specimens in integrally stiffened panel, and weld panel configurations. Fatigue cracks in integrally stiffened panels, lack-of-fusion in weld panels, and fatigue cracks in weld panels were the flaw types used for evaluation. A 2319 aluminum alloy weld filler rod was used for all welding to produce the test specimens. Forty seven integrally stiffened panels containing a total of 146 fatigue cracks, ninety three lack-of-penetration (LOP) specimens containing a total of 239 LOP flaws, and one-hundred seventeen welded specimens containing a total of 293 fatigue cracks were evaluated. Nondestructive test detection reliability enhancement was evaluated during separate inspection sequences in the specimens in the 'as-machined or as-welded', post etched and post proof loaded conditions. Results of the nondestructive test evaluations were compared to the actual flaw size obtained by measurement of the fracture specimens after completing all inspection sequences. Inspection data were then analyzed to provide a statistical basis for determining the flaw detection reliability.

  20. Loading frequencies up to 20Hz as an alternative to accelerate fatigue strength tests in a Y-TZP ceramic.

    PubMed

    Fraga, Sara; Pereira, Gabriel Kalil Rocha; Freitas, Mariana; Kleverlaan, Cornelis Johannes; Valandro, Luiz Felipe; May, Liliana Gressler

    2016-08-01

    Considering the interest of the research community in the fatigue behavior of all-ceramic restorations and the time consumed in low-frequency cyclic fatigue tests, this study aimed to investigate the influence of the loading frequency on the zirconia fatigue strength. The biaxial flexural fatigue strength of Y-TZP discs was determined by the staircase approach after 500,000 cycles. The investigated frequencies were 2Hz (control-simulation of the chewing activity; n=20), 10Hz (n=20), 20Hz (n=20), and 40Hz (n=21). The fatigue strength data were analyzed using one-way ANOVA and post-hoc Tukey׳s test (α=0.05). Pearson coefficient (r) was calculated to assess the existence of a correlation between fatigue strength and loading frequency. X-ray diffraction analysis was used to determine the relative amount of monoclinic phase under each fatigue test condition. The fatigue strength was significantly higher for 40Hz group (630.7±62.1MPa) and did not differ among the groups 2Hz (550.3±89.7MPa), 10Hz (574.0±47MPa) and 20Hz (605.1±30.7MPa). Pearson correlation coefficient indicated a significantly moderate correlation (r=0.57) between fatigue strength and loading frequency. The percentage of monoclinic phase was similar among the groups. Therefore, the use of loading frequencies up to 20Hz seems a good alternative to expedite the cycling strength fatigue tests in polycrystalline ceramics without significantly changing the fatigue behavior showed by zirconia in tests employing the frequency of the masticatory cycle. PMID:26849030

  1. Newell Truck Stop Testing Program.

    ERIC Educational Resources Information Center

    Frey, Marlin L.

    A unique program for providing General Educational Development (GED) diploma testing is described in this document which includes a brief description of the program, a press release, and a brochure. The program, developed by the Newton, Kansas, Unified School District No. 373, is intended to encourage truck drivers to get their diplomas by…

  2. The Effects of a Twelve-Week Home Walking Program on Cardiovascular Parameters and Fatigue Perception of Individuals with Multiple Sclerosis: A Pilot Study

    PubMed Central

    Geddes, E Lynne; Raivel, K; Wilson, R

    2009-01-01

    Purpose: To investigate the effects of a 12-week home walking program on cardiovascular parameters, fatigue perception, and walking distance in persons with multiple sclerosis (MS). Methods: Twelve ambulatory persons with MS, not currently participating in exercise were randomly assigned to control (C) or experimental groups (EX). Pretest data collection included resting HR, BP, fatigue perception (Fatigue Severity Scale), and 6-minute walk test. EX received a home walking program (30 min, 3 × week, × 12 weeks), using a modification of Karvonen's formula to calculate HR range. A HR monitor was used to adjust walking speed. The C group refrained from any regular exercise. Posttest data were collected at week 12 and analyzed using the Mann-Whitney U Test. Results: No statistically significant differences were noted between groups in any measured parameters; however, walking distance and Physiologic Cost Index did improve in the exercise group. Conclusion: No adverse events or increase in fatigue levels related to the exercise intervention were reported in this study. This home walking program may not be of sufficient intensity to elicit significant cardiovascular changes. Abnormal cardiac responses have been documented in this population, which may have affected the results. Clinicians may need to use alternate measures to assess fitness in this population. PMID:20467528

  3. Effectiveness of spacecraft testing programs

    NASA Technical Reports Server (NTRS)

    Krausz, A.

    1980-01-01

    The need for testing under simulated mission operational conditions is discussed and the results of such tests are reviewed from the point of view of the user. A brief overview of the usal test sequences for high reliability long life spacecraft is presented and the effectiveness of the testing program is analyzed in terms of the defects which are discovered by such tests. The need for automation, innovative mechanical test procedures, and design for testability is discussed.

  4. Fatigue life and performance testing of hybrid ceramic ball bearings

    SciTech Connect

    Chiu, Y.P.; Prason, P.K.; Dezzani, M.

    1996-03-01

    Hybrid ceramic ball bearings are finding increased applications in machine tool spindles and aerospace vehicles. Results of three types of testing hybrid ceramic ball bearing are presented and discussed. The first is the classical endurance testing of highly loaded hybrid bearings with good lubrication. The second is the endurance test of hybrid nitrided bearings after running in a contaminated lubricant which caused dented raceways. The third is the high-speed performance testing of spindle bearings lubricated with grease or an oil-air mixture. Recent material development, bearing temperature at high-speed and reliability considerations are discussed. 14 refs., 9 fig., 4 tab.

  5. DOE HEPA filter test program

    SciTech Connect

    1998-05-01

    This standard establishes essential elements of a Department of Energy (DOE) program for testing HEPA filters to be installed in DOE nuclear facilities or used in DOE-contracted activities. A key element is the testing of HEPA filters for performance at a DOE Filter Test Facility (FTF) prior to installation. Other key elements are (1) providing for a DOE HEPA filter procurement program, and (2) verifying that HEPA filters to be installed in nuclear facilities appear on a Qualified Products List (QPL).

  6. Analysis of wear debris from full-scale bearing fatigue tests using the Ferrograph

    NASA Technical Reports Server (NTRS)

    Jones, W. R., Jr.; Loewenthal, S. H.

    1980-01-01

    The Ferrograph was used to determine the types of quantities of wear particles generated during full-scale bearing fatigue tests. Deep-groove ball bearings made from AISI 52100 steel were used. A MIL-L-23699 tetraester lubricant was used in a recirculating lubrication system containing a 49-micron absolute filter. Test conditions included a maximum Hertz stress of 2.4 GPa, a shaft speed of 15,000 rpm and a lubricant supply temperature of 74 C (165 F). Four fatigue failures were detected by accelerometers in this test set. In general, the Ferrograph was more sensitive (up to 23 h) in detecting spall initiation than either accelerometers or the normal spectrographic oil analysis (SOAP). Four particle types were observed: normal rubbing wear particles, spheres, nonferrous particles, and severe wear (spall) fragments.

  7. Ferrographic analysis of wear debris from full-scale bearing fatigue tests

    NASA Technical Reports Server (NTRS)

    Jones, W. R., Jr.; Loewenthal, S. H.

    1979-01-01

    The Ferrograph was used to determine the types and quantities of wear particles generated during full scale bearing fatigue tests. Deep-groove ball bearings made from steel were used. A tetraester lubricant was used in a recirculating lubricant system containing a 49 micrometers absolute filter. Test conditions include a maximum Hertz stress of 2.4 GPa, a shaft speed of 15,000 rpm, and a lubricant supply temperature of 74 C (165 F). Four fatigue failures were detected by accelerometers in this test set. In general, the Ferrograph was more sensitive (up to 23 hr) in detecting spall initiation than either accelerometers or the normal spectrographic oil analysis. Four particle types were observed: normal rubbing weather particles, spheres, nonferrous particles, and severe wear (spall) fragments.

  8. Fatigue testing welded joints for P/M Al-matrix composites

    NASA Astrophysics Data System (ADS)

    Harrigan, William C.

    1994-07-01

    To meet their need for high stiffness, many bicycles currently rely on aluminum-matrix composites. The highest strength and highest stiffness form of these material, 6092/B4C/15p, is produced by powder metallurgy techniques. The bicycles are tungsten inert-gas welded and fully heat treated after welding. A test technique has been developed to assess the static and fatigue properties of welded joints. This test technique has revealed the increased stiffness and strength of a 6092/B4C/15p-T6P composite tube joint as compared with a 6061-T6 aluminum one. This test technique is currently being used to identify fatigue properties for both tube joints.

  9. Analysis of wear-debris from full-scale bearing fatigue tests using the ferrograph

    NASA Technical Reports Server (NTRS)

    Jones, W. R.; Loewenthal, S. H.

    1980-01-01

    The ferrograph was used to determine the types and quantities of wear particles generated during full-scale bearing fatigue tests. Deep-groove ball bearings made from AISI 52100 steel were used. A MIL-L-23699 tetraester lubricant was used in a recirculating lubrication system containing a 49 mm absolute filter. Test conditions included a maximum Hertz stress of 2.4 GPa, a shaft speed of 15,000 rpm, and a lubricant supply temperature of 74 C (165 F). Four fatigue failures were detected by accelerometers in this test set. In general, the ferrograph was more sensitive (up to 23 hr) in detecting spall initiation than either accelerometers or the normal spectrographic oil analysis. Four particle types were observed: normal rubbing wear particles, spheres, nonferrous particles, and severe wear (spall) fragments.

  10. Construct Validation of a Multidimensional Computerized Adaptive Test for Fatigue in Rheumatoid Arthritis

    PubMed Central

    Nikolaus, Stephanie; Bode, Christina; Taal, Erik; Vonkeman, Harald E.; Glas, Cees A. W.; van de Laar, Mart A. F. J.

    2015-01-01

    Objective Multidimensional computerized adaptive testing enables precise measurements of patient-reported outcomes at an individual level across different dimensions. This study examined the construct validity of a multidimensional computerized adaptive test (CAT) for fatigue in rheumatoid arthritis (RA). Methods The ‘CAT Fatigue RA’ was constructed based on a previously calibrated item bank. It contains 196 items and three dimensions: ‘severity’, ‘impact’ and ‘variability’ of fatigue. The CAT was administered to 166 patients with RA. They also completed a traditional, multidimensional fatigue questionnaire (BRAF-MDQ) and the SF-36 in order to examine the CAT’s construct validity. A priori criterion for construct validity was that 75% of the correlations between the CAT dimensions and the subscales of the other questionnaires were as expected. Furthermore, comprehensive use of the item bank, measurement precision and score distribution were investigated. Results The a priori criterion for construct validity was supported for two of the three CAT dimensions (severity and impact but not for variability). For severity and impact, 87% of the correlations with the subscales of the well-established questionnaires were as expected but for variability, 53% of the hypothesised relations were found. Eighty-nine percent of the items were selected between one and 137 times for CAT administrations. Measurement precision was excellent for the severity and impact dimensions, with more than 90% of the CAT administrations reaching a standard error below 0.32. The variability dimension showed good measurement precision with 90% of the CAT administrations reaching a standard error below 0.44. No floor- or ceiling-effects were found for the three dimensions. Conclusion The CAT Fatigue RA showed good construct validity and excellent measurement precision on the dimensions severity and impact. The dimension variability had less ideal measurement characteristics

  11. Elastic analysis of a mode II fatigue crack test specimen

    NASA Technical Reports Server (NTRS)

    Gross, B.; Buzzard, R. J.; Brown, W. F., Jr.

    1986-01-01

    Elastic displacements and stress intensity measurements for a mode II specimen have been obtained over a range of a/W values between 0.500 and 0.900 using the MARC general purpose finite element program. Stress intensity factors were experimentally determined using load point displacement values. Good general agreement between numerical and experimental results for crack mouth, crack surface, and load point displacements, and for stress intensity factors, demonstrates the accuracy of the present method.

  12. Cracking and Spalling Behavior of HVOF Thermally Sprayed WC-Co-Cr Coating in Bend and Axial Fatigue Tests

    NASA Astrophysics Data System (ADS)

    Gui, M.; Eybel, R.; Asselin, B.; Monerie-Moulin, F.

    2015-03-01

    In this work, WC-10Co-4Cr coating was sprayed by high-velocity oxygen fuel (HVOF) process on Almen strip and axial fatigue coupon. Three-point bend test was used to bend Almen strip coating specimens with tensile and compressive stress applied to the coating. Axial fatigue coating specimens were tested at a load stress of 1250 MPa and a stress ratio of R = -1. Process condition of Thermal spraying was found to have an effect on spalling performance of the coating in the fatigue test. The mechanism of cracking and spalling process in the coating was studied in bend and fatigue conditions. Based on deformation difference between the coating and the substrate, the factors, especially coating thickness, to impact the coating spalling behavior in axial fatigue test are discussed. HVOF-sprayed WC-10Co-4Cr coating matches the deformation of base substrate by cracking when tensile stress is applied in bend and fatigue tests because the coating has very limit deformation capability. In axial fatigue test of WC-10Co-4Cr coating specimen, the substrate works in a stress-to-strain manner; however the coating works in a strain-to-stress manner and is stressed due to the substrate deformation.

  13. Creep-Fatigue Interaction and Cyclic Strain Analysis in P92 Steel Based on Test

    NASA Astrophysics Data System (ADS)

    Ji, Dongmei; Zhang, Lai-Chang; Ren, Jianxing; Wang, Dexian

    2015-04-01

    This work focused on the interaction of creep and fatigue and cyclic strain analysis in high-chromium ferritic P92 steel based on load-controlled creep-fatigue (CF) tests and conventional creep test at 873 K. Mechanical testing shows that the cyclic load inhibits the propagation of creep damage in the P92 steel and CF interaction becomes more severe with the decrease in the holding period duration and stress ratio. These results are also verified by the analysis of cyclic strain. The fatigue lifetime reduces with the increasing of the holding period duration and it does not reduce much with the increasing stress ratio especially under the conditions of long holding period duration. The cyclic strains (i.e., the strain range and creep strain) of CF tests consist of three stages, which is the same as those for the conventional creep behavior. The microscopic fracture surface observations illustrated that two different kinds of voids are observed at the fracture surfaces and Laves phase precipitates at the bottom of the voids.

  14. Lamb wave ultrasonic evaluation of welded AA2024 specimens at tensile static and fatigue testing

    NASA Astrophysics Data System (ADS)

    Burkov, M. V.; Byakov, A. V.; Shah, R. T.; Lyubutin, P. S.; Panin, S. V.

    2015-10-01

    The paper deals with the investigation of Lamb waves ultrasonic testing technique applied for evaluation of different stress-strain and damaged state of aluminum specimens at static and fatigue loading in order to develop a Structural Health Monitoring (SHM) approach. The experimental results of tensile testing of AA2024T3 specimens with welded joints are presented. Piezoelectric transducers used as actuators and sensors were adhesively bonded to the specimen's surface using two component epoxy. The set of static and cyclic tensile tests with two frequencies of acoustic testing (50 kHz and 335 kHz) were performed. The recorded signals were processed to calculate the maximum envelope in order to evaluate the changes of the stress-strain state of the specimen and its microstructure during static tension. The registered data are analyzed and discussed in terms of signal attenuation due to the formation of fatigue defects during cyclic loading. Understanding the relations between acoustic signal features and fatigue damages will provide us the ability to determine the damage state of the structure and its residual lifetime in order to design a robust SHM system.

  15. Clinical utility of blood tests in elite athletes with short term fatigue

    PubMed Central

    Fallon, K E

    2006-01-01

    Objective To determine, in a population of elite athletes at their initial presentation with tiredness or fatigue, whether a set of haematological and biochemical investigations enhances the diagnostic process over and above the information gained from clinical history and examination. Methods A sequential series of 50 elite athletes were studied at the initial consultation for a primary complaint of fatigue, tiredness, or a synonym thereof. A standardised clinical history, physical examination, and series of haematological and biochemical test were performed. The effects of the results of the blood tests on the diagnosis made after the clinical history and examination were examined. Results In only one case did the test results lead to an alteration in diagnosis. Physical examination did not provide any findings that would not have been suspected from the history, except for a number of incidental findings not relevant to the presenting symptom. Discussion In cases of short term fatigue in elite athletes, a thorough clinical history is mandatory. Physical examination is unlikely to reveal any findings not suspected from the history. Routine ordering of a panel of blood tests at the initial consultation should be discouraged. Unless specifically indicated by the history and examination, investigations are not required at the initial consultation. PMID:16547143

  16. Evaluation of Dynamic Mechanical Loading as an Accelerated Test Method for Ribbon Fatigue

    SciTech Connect

    Bosco, Nick; Silverman, Timothy J.; Wohlgemuth, John; Kurtz, Sarah; Inoue, Masanao; Sakurai, Keiichiro; Shioda, Tsuyoshi; Zenkoh, Hirofumi; Hirota, Kusato; Miyashita, Masanori; Tadanori, Tanahashi; Suzuki, Soh; Chen, Yifeng; Verlinden, Pierre J.

    2014-12-31

    Dynamic Mechanical Loading (DML) of photovoltaic modules is explored as a route to quickly fatigue copper interconnect ribbons. Results indicate that most of the interconnect ribbons may be strained through module mechanical loading to a level that will result in failure in a few hundred to thousands of cycles. Considering the speed at which DML may be applied, this translates into a few hours of testing. To evaluate the equivalence of DML to thermal cycling, parallel tests were conducted with thermal cycling. Preliminary analysis suggests that one +/-1 kPa DML cycle is roughly equivalent to one standard accelerated thermal cycle and approximately 175 of these cycles are equivalent to a 25-year exposure in Golden Colorado for the mechanism of module ribbon fatigue.

  17. An engineering method for estimating notch-size effect in fatigue tests on steel

    NASA Technical Reports Server (NTRS)

    Kuhn, Paul; Hardrath, Herbert F

    1952-01-01

    Neuber's proposed method of calculating a practical factor of stress concentration for parts containing notches of arbitrary size depends on the knowledge of a "new material constant" which can be established only indirectly. In this paper, the new constant has been evaluated for a large variety of steels from fatigue tests reported in the literature, attention being confined to stresses near the endurance limit. Reasonably satisfactory results were obtained with the assumption that the constant depends only on the tensile strength of the steel. Even in cases where the notches were cracks of which only the depth was known, reasonably satisfactory agreement was found between calculated and experimental factors. It is also shown that the material constant can be used in an empirical formula to estimate the size effect on unnotched specimens tested in bending fatigue.

  18. Evaluation of Dynamic Mechanical Loading as an Accelerated Test Method for Ribbon Fatigue: Preprint

    SciTech Connect

    Bosco, N.; Silverman, T. J.; Wohlgemuth, J.; Kurtz, S.; Inoue, M.; Sakurai, K.; Shinoda, T.; Zenkoh, H.; Hirota, K.; Miyashita, M.; Tadanori, T.; Suzuki, S.

    2015-04-07

    Dynamic Mechanical Loading (DML) of photovoltaic modules is explored as a route to quickly fatigue copper interconnect ribbons. Results indicate that most of the interconnect ribbons may be strained through module mechanical loading to a level that will result in failure in a few hundred to thousands of cycles. Considering the speed at which DML may be applied, this translates into a few hours o testing. To evaluate the equivalence of DML to thermal cycling, parallel tests were conducted with thermal cycling. Preliminary analysis suggests that one +/-1 kPa DML cycle is roughly equivalent to one standard accelerated thermal cycle and approximately 175 of these cycles are equivalent to a 25-year exposure in Golden Colorado for the mechanism of module ribbon fatigue.

  19. Nevada Test Site closure program

    SciTech Connect

    Shenk, D.P.

    1994-08-01

    This report is a summary of the history, design and development, procurement, fabrication, installation and operation of the closures used as containment devices on underground nuclear tests at the Nevada Test Site. It also addresses the closure program mothball and start-up procedures. The Closure Program Document Index and equipment inventories, included as appendices, serve as location directories for future document reference and equipment use.

  20. Nondestructive determination of fatigue crack damage in composites using vibration tests.

    NASA Technical Reports Server (NTRS)

    Dibenedetto, A. T.; Gauchel, J. V.; Thomas, R. L.; Barlow, J. W.

    1972-01-01

    The vibration response of glass reinforced epoxy and polyester laminates was investigated. The complex modulus and the damping capacity were measured as fatigue crack damage accumulated. Changes in the Young's modulus as well as the damping capacity correlated with the amount of crack damage. The damping was especially sensitive to debonding of the reinforcement from the resin matrix. Measurement of these vibration response changes shows promise as a means to nondestructively test the structural integrity of filament-reinforced composite structural members.

  1. Strainrange partitioning life predictions of the long time metal properties council creep-fatigue tests

    NASA Technical Reports Server (NTRS)

    Saltsman, J. F.; Halford, G. R.

    1979-01-01

    The method of strainrange partitioning is used to predict the cyclic lives of the Metal Properties Council's long time creep-fatigue interspersion tests of several steel alloys. Comparisons are made with predictions based upon the time- and cycle-fraction approach. The method of strainrange partitioning is shown to give consistently more accurate predictions of cyclic life than is given by the time- and cycle-fraction approach.

  2. Dynamic fatigue testing of Zerodur glass-ceramic

    NASA Technical Reports Server (NTRS)

    Tucker, Dennis S.

    1988-01-01

    The inherent brittleness of glass invariably leads to a large variability in strength data and a time dependence in strength. Leading rate plays a large role in strength values. Glass is found to be weaker when supporting loads over long periods of time as compared to glass which undergoes rapid leading. These properties complicate the structural design allowables for the utilization of glass components in an application such as Advanced X-ray Astrophysics Facility (AXAF). The test methodology to obtain parameters which can be used to predict the reliability and life time of Zerodur glass-ceramic which is to be used for the mirrors in the AXAF is described.

  3. Prediction of Frequency for Simulation of Asphalt Mix Fatigue Tests Using MARS and ANN

    PubMed Central

    Fakhri, Mansour

    2014-01-01

    Fatigue life of asphalt mixes in laboratory tests is commonly determined by applying a sinusoidal or haversine waveform with specific frequency. The pavement structure and loading conditions affect the shape and the frequency of tensile response pulses at the bottom of asphalt layer. This paper introduces two methods for predicting the loading frequency in laboratory asphalt fatigue tests for better simulation of field conditions. Five thousand (5000) four-layered pavement sections were analyzed and stress and strain response pulses in both longitudinal and transverse directions was determined. After fitting the haversine function to the response pulses by the concept of equal-energy pulse, the effective length of the response pulses were determined. Two methods including Multivariate Adaptive Regression Splines (MARS) and Artificial Neural Network (ANN) methods were then employed to predict the effective length (i.e., frequency) of tensile stress and strain pulses in longitudinal and transverse directions based on haversine waveform. It is indicated that, under controlled stress and strain modes, both methods (MARS and ANN) are capable of predicting the frequency of loading in HMA fatigue tests with very good accuracy. The accuracy of ANN method is, however, more than MARS method. It is furthermore shown that the results of the present study can be generalized to sinusoidal waveform by a simple equation. PMID:24688400

  4. Applications of infrared thermography for nondestructive testing of fatigue cracks in steel bridges

    NASA Astrophysics Data System (ADS)

    Sakagami, Takahide; Izumi, Yui; Kobayashi, Yoshihiro; Mizokami, Yoshiaki; Kawabata, Sunao

    2014-05-01

    In recent years, fatigue crack propagations in aged steel bridge which may lead to catastrophic structural failures have become a serious problem. For large-scale steel structures such as orthotropic steel decks in highway bridges, nondestructive inspection of deteriorations and fatigue damages are indispensable for securing their safety and for estimating their remaining strength. As conventional NDT techniques for steel bridges, visual testing, magnetic particle testing and ultrasonic testing have been commonly employed. However, these techniques are time- and labor- consuming techniques, because special equipment is required for inspection, such as scaffolding or a truck mount aerial work platform. In this paper, a new thermography NDT technique, which is based on temperature gap appeared on the surface of structural members due to thermal insulation effect of the crack, is developed for detection of fatigue cracks. The practicability of the developed technique is demonstrated by the field experiments for highway steel bridges in service. Detectable crack size and factors such as measurement time, season or spatial resolution which influence crack detectability are investigated.

  5. Fatigue of Self-Healing Nanofiber-based Composites: Static Test and Subcritical Crack Propagation.

    PubMed

    Lee, Min Wook; Sett, Soumyadip; Yoon, Sam S; Yarin, Alexander L

    2016-07-20

    Here, we studied the self-healing of composite materials filled with epoxy-containing nanofibers. An initial incision in the middle of a composite sample stretched in a static fatigue test can result in either crack propagation or healing. In this study, crack evolution was observed in real time. A binary epoxy, which acted as a self-healing agent, was encapsulated in two separate types of interwoven nano/microfibers formed by dual-solution blowing, with the core containing either epoxy or hardener and the shell being formed from poly(vinylidene fluoride)/ poly(ethylene oxide) mixture. The core-shell fibers were encased in a poly(dimethylsiloxane) matrix. When the fibers were damaged by a growing crack in this fiber-reinforced composite material because of static stretching in the fatigue test, they broke and released the healing agent into the crack area. The epoxy used in this study was cured and solidified for approximately an hour at room temperature, which then conglutinated and healed the damaged location. The observations were made for at least several hours and in some cases up to several days. It was revealed that the presence of the healing agent (the epoxy) in the fibers successfully prevented the propagation of cracks in stretched samples subjected to the fatigue test. A theoretical analysis of subcritical cracks was performed, and it revealed a jumplike growth of subcritical cracks, which was in qualitative agreement with the experimental results. PMID:27332924

  6. CHARACTERIZATION OF A MOBILE OSCILLATORY FATIGUE OPERATOR FOR WIND TURBINE BLADE TESTING

    SciTech Connect

    Donohoo, P.E.; Cotrell, J.

    2008-01-01

    Laboratory testing of wind turbine blades is required to meet wind turbine design standards, reduce machine cost, and reduce the technical and fi nancial risks of deploying mass-produced wind turbine models. Fatigue testing at the National Wind Technology Center (NWTC) is currently conducted using Universal Resonance Excitation (UREX) technology. In a UREX test, the blade is mounted to a rigid stand and hydraulic exciters mounted to the blade are used to excite the blade to its resonant frequency. A drawback to UREX technology is that mounting hydraulic systems to the blade is diffi cult and requires a relatively long set-up period. An alternative testing technology called the Mobile Oscillatory Fatigue Operator (MOFO) has been analyzed. The MOFO uses an oscillating blade test-stand rather than a rigid stand, avoiding the need to place hydraulic systems on the blade. The MOFO will be demonstrated by converting an existing test-stand at the NWTC to an oscillating stand that can test blades up to 25 m in length. To obtain the loads necessary to design the MOFO, the system motion is modeled using rigid body and lumped mass dynamics models. Preliminary modeling indicates the existing stand can be converted to a MOFO relatively easily. However, the blade dynamic models suggest that blade bending moment distributions are signifi cantly different for UREX and MOFO testing; more sophisticated models are required to assess the implication of this difference on the accuracy of the test.

  7. Transient Pressure Test Article Test Program

    NASA Technical Reports Server (NTRS)

    Vibbart, Charles M.

    1989-01-01

    The Transient Pressure Test Article (TPTA) test program is being conducted at a new test facility located in the East Test Area at the National Aeronautics and Space Administration's (NASA's) Marshall Space Flight Center (MSFC) in Huntsville, Alabama. This facility, along with the special test equipment (STE) required for facility support, was constructed specifically to test and verify the sealing capability of the Redesigned Solid Rocket Motor (RSRM) field, igniter, and nozzle joints. The test article consists of full scale RSRM hardware loaded with inert propellant and assembled in a short stack configuration. The TPTA is pressurized by igniting a propellant cartridge capable of inducing a pressure rise rate which stimulates the ignition transient that occurs during launch. Dynamic loads are applied during the pressure cycle to simulate external tank attach (ETA) strut loads present on the ETA ring. Sealing ability of the redesigned joints is evaluated under joint movement conditions produced by these combined loads since joint sealing ability depends on seal resilience velocity being greater than gap opening velocity. Also, maximum flight dynamic loads are applied to the test article which is either pressurized to 600 psia using gaseous nitrogen (GN2) or applied to the test article as the pressure decays inside the test article on the down cycle after the ignition transient cycle. This new test facility is examined with respect to its capabilities. In addition, both the topic of test effectiveness versus space vehicle flight performance and new aerospace test techniques, as well as a comparison between the old SRM design and the RSRM are presented.

  8. Effects of test sample shape and surface production method on the fatigue behaviour of PMMA bone cement.

    PubMed

    Sheafi, E M; Tanner, K E

    2014-01-01

    There is no consensus over the optimal criterion to define the fatigue life of bone cement in vitro. Fatigue testing samples have been made into various shapes using different surface preparation techniques with little attention being paid to the importance of these variations on the fatigue results. The present study focuses on the effect of test sample shape and surface production method on the fatigue results. The samples were manufactured with two cross sectional shapes: rectangular according to ISO 527 and circular according to ASTM F2118. Each shape was produced using two methods: direct moulding of the cement dough and machining from oversized rods. Testing was performed using two different bone cements: SmartSet GHV and DePuy CMW1. At least 10 samples of each category were tested, under fully reversed tension-compression fatigue stress at ±20MPa, to allow for Weibull analysis to compare results. The growth of fatigue cracks was observed by means of the changes in the absorbed energy and apparent modulus. It was found that fatigue crack growth can be altered by the sample shape and production method; however it is also dependent on the chemical composition of the cement. The results revealed that moulded samples, particularly those based on the ASTM F2118 standard, can lead to up to 5.5 times greater fatigue lives compared to the machined samples of the same cement. It is thus essential, when comparing the fatigue results of bone cement, to consider the effect of production method along with the shape of the test sample. PMID:24070780

  9. AUSSAT battery life test program

    NASA Technical Reports Server (NTRS)

    Gorian, P. W.; Pickett, D. F., Jr.; Bogner, R. S.; Chao, T. I.; Jordan, J. P.; Clark, K. B.

    1985-01-01

    AUSSAT Pty. Ltd., the Australian National Satellite organization, has contracted with the Hughes Aircraft Company (HAC) for the construction of 3 satellites based on the now familiar HS-376 product line. As part of the AUSSAT contract, HAC is conducting an extensive NiCd battery life test program. The life test program, objectives and test results to date are described. Particular emphasis is given to the evaluation of the FS2117 separator as a future replacement for the Pellon 2505 separator of which only a very limited quantity remains.

  10. Accelerated leach test development program

    SciTech Connect

    Fuhrmann, M.; Pietrzak, R.F.; Heiser, J.; Franz, E.M.; Colombo, P.

    1990-11-01

    In FY 1989, a draft accelerated leach test for solidified waste was written. Combined test conditions that accelerate leaching were validated through experimental and modeling efforts. A computer program was developed that calculates test results and models leaching mechanisms. This program allows the user to determine if diffusion controls leaching and, if this is the case, to make projections of releases. Leaching mechanisms other than diffusion (diffusion plus source term partitioning and solubility limited leaching) are included in the program is indicators of other processes that may control leaching. Leach test data are presented and modeling results are discussed for laboratory scale waste forms composed of portland cement containing sodium sulfate salt, portland cement containing incinerator ash, and vinyl ester-styrene containing sodium sulfate. 16 refs., 38 figs., 5 tabs.

  11. Slow fatigue testing of titanium grade 29 in air and seawater

    SciTech Connect

    Atteraas, L.; Hersvik, G.; Solbakken, H.

    1999-07-01

    ASTM Grade 29 titanium has been fatigue tested in air and seawater at 110 C at a low frequency. The possible influence of seawater is completely masked by the fact that all the specimens of welded titanium, and most of the parent metal samples, had internal fracture initiations. Compared to the parent metal, the welded pipe specimens (5G orbital TIG) had a significantly lower fatigue life at the relatively high cyclic stress levels employed ({sigma}{sub max} = 0.85 {sigma}{sub y}). This is attributed to the presence of pores. Fractographic studies of failed weld metal specimens indicate that the fracture initiation takes place in the material immediately surrounding a pore, with an abrupt crack formation, marking the beginning of the crack growth phase. The duration of the crack initiation phase shows large variations, whereas the growth phase duration varies little.

  12. Fatigue life estimation program for Part 23 airplanes, `AFS.FOR`

    SciTech Connect

    Kaul, S.K.

    1993-12-31

    The purpose of this paper is to introduce to the general aviation industry a computer program which estimates the safe fatigue life of any Federal Aviation Regulation (FAR) Part 23 airplane. The algorithm uses the methodology (Miner`s Linear Cumulative Damage Theory) and the various data presented in the Federal Aviation Administration (FAA) Report No. AFS-120-73-2, dated May 1973. The program is written in FORTRAN 77 language and is executable on a desk top personal computer. The program prompts the user for the input data needed and provides a variety of options for its intended use. The program is envisaged to be released through issuance of a FAA report, which will contain the appropriate comments, instructions, warnings and limitations.

  13. Can the Lamberts and Lambert Submaximal Cycle Test Indicate Fatigue and Recovery in Trained Cyclists?

    PubMed

    Hammes, Daniel; Skorski, Sabrina; Schwindling, Sascha; Ferrauti, Alexander; Pfeiffer, Mark; Kellmann, Michael; Meyer, Tim

    2016-04-01

    The Lamberts and Lambert Submaximal Cycle Test (LSCT) is a novel test designed to monitor performance and fatigue/recovery in cyclists. Studies have shown the ability to predict performance; however, there is a lack of studies concerning monitoring of fatigue/recovery. In this study, 23 trained male cyclists (age 29 ± 8 y, VO2max 59.4 ± 7.4 mL · min-1 · kg-1) completed a training camp. The LSCT was conducted on days 1, 8, and 11. After day 1, an intensive 6-day training period was performed. Between days 8 and 11, a recovery period was realized. The LSCT consists of 3 stages with fixed heart rates of 6 min at 60% and 80% and 3 min at 90% of maximum heart rate. During the stages, power output and rating of perceived exertion (RPE) were determined. Heart-rate recovery was measured after stage 3. Power output almost certainly (standardized mean difference: 1.0) and RPE very likely (1.7) increased from day 1 to day 8 at stage 2. Power output likely (0.4) and RPE almost certainly (2.6) increased at stage 3. From day 8 to day 11, power output possibly (-0.4) and RPE likely (-1.5) decreased at stage 2 and possibly (-0.1) and almost certainly (-1.9) at stage 3. Heart-rate recovery was likely (0.7) accelerated from day 1 to day 8. Changes from day 8 to day 11 were unclear (-0.1). The LSCT can be used for monitoring fatigue and recovery, since parameters were responsive to a fatiguing training and a following recovery period. However, consideration of multiple LSCT variables is required to interpret the results correctly. PMID:26263163

  14. Thermal-mechanical fatigue test apparatus for metal matrix composites and joint attachments

    NASA Technical Reports Server (NTRS)

    Westfall, L. J.; Petrasek, D. W.

    1985-01-01

    Two thermal-mechanical fatigue (TMF) test facilities were designed and developed, one to test tungsten fiber reinforced metal matrix composite specimens at temperature up to 1430C (2600F) and another to test composite/metal attachment bond joints at temperatures up to 760C (1400 F). The TMF facility designed for testing tungsten fiber reinforced metal matrix composites permits test specimen temperature excursions from room temperature to 1430C (2600F) with controlled heating and loading rates. A strain-measuring device measures the strain in the test section of the specimen during each heating and cooling cycle with superimposed loads. Data is collected and recorded by a computer. The second facility is designed to test composite/metal attachment bond joints and to permit heating to a maximum temperature of 760C (1400F) within 10 min and cooling to 150C (300F) within 3 min. A computer controls specimen temperature and load cycling.

  15. Creep-fatigue interaction in aircraft gas turbine components by simulation and testing at scaled temperatures

    NASA Astrophysics Data System (ADS)

    Sabour, Mohammad Hossein

    components in general, and specifically using thermal scaling for the first time for prototype and model with two different materials. (2) Developing 1-D creep ANSYS macro to study creep effects to get meaningful results for industrial applications of gas turbine blade. (3) Analyzing the curve veering and flattening phenomena in rotating blade at thermal environment, using Lagrange-Bhat method. (4) Simple constitutive models in creep-fatigue interaction are proposed that can predict the lifetime in complicated situations of creep-fatigue, using the pure creep and pure fatigue test data.

  16. DOD Space Test Program (STP)

    NASA Technical Reports Server (NTRS)

    Smith, Llwyn

    1995-01-01

    This paper describes the Space Test Program (STP) which provides access to space for the DOD-wide space research and development (R&D) community. STP matches a ranked list of sanctioned experiments with available budgets and searches for the most cost effective mechanisms to get the experiments into space. The program has successfully flown over 350 experiments, using dedicated freeflyer spacecraft, secondary space on the Space Shuttle, and various host satellites.

  17. A tension-torsional fatigue testing apparatus for micro-scale components

    NASA Astrophysics Data System (ADS)

    Fu, Sichao; Wang, Lei; Chen, Gang; Yu, Dunji; Chen, Xu

    2016-01-01

    Mechanical characterization of micro-scale components under complex loading conditions is a great challenge. To meet such a challenge, a microtension-torsional fatigue testing apparatus is developed in this study that specializes in the evaluation of multiaxial fatigue behavior of thin stent wires. The actuation and measurement in two controlled directions are incorporated in the tensile and torsional load frames, respectively, and a thrust air bearing is applied for the coupling of the two frames. The axial deformation of specimens measured by a grating sensor built in the linear motor and by a non-contact displacement detect system is compared and corrected. The accuracy of the torque measurement is proved by torsion tests on thin wires of 316L stainless steel in nominal diameters of 100 μm. Multistep torsion test, multiaxial ratcheting test, and a fully strain controlled multiaxial cyclic test are performed on 100 μm and 200 μm-diameter 316L wires using this apparatus. The capability of the equipment in tension-torsional cyclic tests for micro-scale specimens is demonstrated by the experimental results.

  18. A tension-torsional fatigue testing apparatus for micro-scale components.

    PubMed

    Fu, Sichao; Wang, Lei; Chen, Gang; Yu, Dunji; Chen, Xu

    2016-01-01

    Mechanical characterization of micro-scale components under complex loading conditions is a great challenge. To meet such a challenge, a microtension-torsional fatigue testing apparatus is developed in this study that specializes in the evaluation of multiaxial fatigue behavior of thin stent wires. The actuation and measurement in two controlled directions are incorporated in the tensile and torsional load frames, respectively, and a thrust air bearing is applied for the coupling of the two frames. The axial deformation of specimens measured by a grating sensor built in the linear motor and by a non-contact displacement detect system is compared and corrected. The accuracy of the torque measurement is proved by torsion tests on thin wires of 316L stainless steel in nominal diameters of 100 μm. Multistep torsion test, multiaxial ratcheting test, and a fully strain controlled multiaxial cyclic test are performed on 100 μm and 200 μm-diameter 316L wires using this apparatus. The capability of the equipment in tension-torsional cyclic tests for micro-scale specimens is demonstrated by the experimental results. PMID:26827357

  19. Tensile and Fatigue Testing and Material Hardening Model Development for 508 LAS Base Metal and 316 SS Similar Metal Weld under In-air and PWR Primary Loop Water Conditions

    SciTech Connect

    Mohanty, Subhasish; Soppet, William; Majumdar, Saurin; Natesan, Ken

    2015-09-01

    This report provides an update on an assessment of environmentally assisted fatigue for light water reactor components under extended service conditions. This report is a deliverable in September 2015 under the work package for environmentally assisted fatigue under DOE’s Light Water Reactor Sustainability program. In an April 2015 report we presented a baseline mechanistic finite element model of a two-loop pressurized water reactor (PWR) for systemlevel heat transfer analysis and subsequent thermal-mechanical stress analysis and fatigue life estimation under reactor thermal-mechanical cycles. In the present report, we provide tensile and fatigue test data for 508 low-alloy steel (LAS) base metal, 508 LAS heat-affected zone metal in 508 LAS–316 stainless steel (SS) dissimilar metal welds, and 316 SS-316 SS similar metal welds. The test was conducted under different conditions such as in air at room temperature, in air at 300 oC, and under PWR primary loop water conditions. Data are provided on materials properties related to time-independent tensile tests and time-dependent cyclic tests, such as elastic modulus, elastic and offset strain yield limit stress, and linear and nonlinear kinematic hardening model parameters. The overall objective of this report is to provide guidance to estimate tensile/fatigue hardening parameters from test data. Also, the material models and parameters reported here can directly be used in commercially available finite element codes for fatigue and ratcheting evaluation of reactor components under in-air and PWR water conditions.

  20. NEP Space Test Program Objective

    NASA Technical Reports Server (NTRS)

    1992-01-01

    The objective of the Nuclear Electric Propulsion (NEP) space test program is to launch an NEP satellite powered by the Russion Topaz 2 reactor by Dec. 1995. The primary goals of the NEP space test program are as follows: (1) demonstrate the feasibility of launching a space nuclear power system; (2) demonstrate and orbit adjust capability using NEP; (3) evaluate the in-orbit performance of the Topaz 2 reactor and selected electric thrusters; and (4) measure, analyze, and model the NEP self-induced environment. The discussion is presented in vugraph form.

  1. NEP space test program objective

    NASA Astrophysics Data System (ADS)

    The objective of the Nuclear Electric Propulsion (NEP) space test program is to launch an NEP satellite powered by the Russion Topaz 2 reactor by Dec. 1995. The primary goals of the NEP space test program are as follows: (1) demonstrate the feasibility of launching a space nuclear power system; (2) demonstrate and orbit adjust capability using NEP; (3) evaluate the in-orbit performance of the Topaz 2 reactor and selected electric thrusters; and (4) measure, analyze, and model the NEP self-induced environment. The discussion is presented in vugraph form.

  2. A New High-Speed, High-Cycle, Gear-Tooth Bending Fatigue Test Capability

    NASA Technical Reports Server (NTRS)

    Stringer, David B.; Dykas, Brian D.; LaBerge, Kelsen E.; Zakrajsek, Andrew J.; Handschuh, Robert F.

    2011-01-01

    A new high-speed test capability for determining the high cycle bending-fatigue characteristics of gear teeth has been developed. Experiments were performed in the test facility using a standard spur gear test specimens designed for use in NASA Glenn s drive system test facilities. These tests varied in load condition and cycle-rate. The cycle-rate varied from 50 to 1000 Hz. The loads varied from high-stress, low-cycle loads to near infinite life conditions. Over 100 tests were conducted using AISI 9310 steel spur gear specimen. These results were then compared to previous data in the literature for correlation. Additionally, a cycle-rate sensitivity analysis was conducted by grouping the results according to cycle-rate and comparing the data sets. Methods used to study and verify load-path and facility dynamics are also discussed.

  3. Reversal bending fatigue test system for investigating vibration integrity of spent nuclear fuel during transportation

    DOE PAGESBeta

    Wang, Jy -An; Wang, Hong; Bevard, Bruce Balkcom; Howard, Rob L.; Flanagan, Michelle E.

    2014-09-01

    Transportation packages for spent nuclear fuel (SNF) must meet safety requirements under normal and accident conditions as specified by federal regulations. During transportation, SNF experiences unique conditions and challenges to cladding integrity due to the vibrational and impact loading during road or rail shipment. Oak Ridge National Laboratory (ORNL) has been developing testing capabilities that can be used to improve the understanding of the impacts on SNF integrity due to vibration loading, especially for high burn-up SNF in normal transportation operation conditions. This information can be used to meet the nuclear industry and U.S.Nuclear Regulatory Commission needs in the areamore » of safety and security of SNF storage and transportation operations. The ORNL developed test system can perform reversal bending fatigue testing to evaluate both the static and dynamic mechanical response of SNF rods under simulated loads. The testing apparatus is also designed to meet the challenges of hot cell operation, including remote installation and detachment of the SNF test specimen, in situ test specimen deformation measurement, and implementation of a driving system suitable for use in a hot cell. The system contains a U frame set-up equipped with uniquely designed grip rigs to protect the SNF rod sample and to ensure valid test results, and uses three specially designed linear variable differential transformers to obtain the in situ curvature measurement. A variety of surrogate test rods have been used to develop and calibrate the test system as well as in performing a series of systematic cyclic fatigue tests. The surrogate rods include stainless steel (SS) cladding, SS cladding with cast epoxy and SS cladding with alumina pellet inserts simulating fuel pellets. Testing to date has shown that the interface bonding between the SS cladding and the alumina pellets has a significant impact on the bending response of the test rods as well as their fatigue strength

  4. Reversal bending fatigue test system for investigating vibration integrity of spent nuclear fuel during transportation

    SciTech Connect

    Wang, Jy -An; Wang, Hong; Bevard, Bruce Balkcom; Howard, Rob L.; Flanagan, Michelle E.

    2014-09-01

    Transportation packages for spent nuclear fuel (SNF) must meet safety requirements under normal and accident conditions as specified by federal regulations. During transportation, SNF experiences unique conditions and challenges to cladding integrity due to the vibrational and impact loading during road or rail shipment. Oak Ridge National Laboratory (ORNL) has been developing testing capabilities that can be used to improve the understanding of the impacts on SNF integrity due to vibration loading, especially for high burn-up SNF in normal transportation operation conditions. This information can be used to meet the nuclear industry and U.S.Nuclear Regulatory Commission needs in the area of safety and security of SNF storage and transportation operations. The ORNL developed test system can perform reversal bending fatigue testing to evaluate both the static and dynamic mechanical response of SNF rods under simulated loads. The testing apparatus is also designed to meet the challenges of hot cell operation, including remote installation and detachment of the SNF test specimen, in situ test specimen deformation measurement, and implementation of a driving system suitable for use in a hot cell. The system contains a U frame set-up equipped with uniquely designed grip rigs to protect the SNF rod sample and to ensure valid test results, and uses three specially designed linear variable differential transformers to obtain the in situ curvature measurement. A variety of surrogate test rods have been used to develop and calibrate the test system as well as in performing a series of systematic cyclic fatigue tests. The surrogate rods include stainless steel (SS) cladding, SS cladding with cast epoxy and SS cladding with alumina pellet inserts simulating fuel pellets. Testing to date has shown that the interface bonding between the SS cladding and the alumina pellets has a significant impact on the bending response of the test rods as well as their fatigue strength. The

  5. Reversible Bending Fatigue Test System for Investigating Vibration Integrity of Spent Nuclear Fuel during Transportation

    SciTech Connect

    Wang, Jy-An John; Wang, Hong; Bevard, Bruce Balkcom; Howard, Rob L; Flanagan, Michelle

    2013-01-01

    Transportation packages for spent nuclear fuel (SNF) must meet safety requirements under normal and accident conditions as specified by federal regulations. During transportation, SNF experiences unique conditions and challenges to cladding integrity due to the vibrational and impact loading during road or rail shipment. Oak Ridge National Laboratory (ORNL) has been developing testing capabilities that can be used to improve the understanding of the impacts on SNF integrity due to vibration loading, especially for high burn-up SNF in normal transportation operation conditions. This information can be used to meet the nuclear industry and U.S. Nuclear Regulatory Commission needs in the area of safety and security of spent nuclear fuel storage and transport operations. The ORNL developed test system can perform reversible-bending fatigue testing to evaluate both the static and dynamic mechanical response of SNF rods under simulated loads. The testing apparatus is also designed to meet the challenges of hot-cell operation, including remote installation and detachment of the SNF test specimen, in-situ test specimen deformation measurement, and implementation of a driving system suitable for use in a hot cell. The system contains a U-frame set-up equipped with uniquely designed grip rigs, to protect SNF rod and to ensure valid test results, and use of 3 specially designed LVDTs to obtain the in-situ curvature measurement. A variety of surrogate test rods have been used to develop and calibrate the test system as well as in performing a series of systematic cyclic fatigue tests. The surrogate rods include stainless steel (SS) cladding, SS cladding with cast epoxy, and SS cladding with alumina pellets inserts simulating fuel pellets. Testing to date has shown that the interface bonding between the SS cladding and the alumina pellets has a significant impact on the bending response of the test rods as well as their fatigue strength. The failure behaviors observed from

  6. Rolling contact fatigue of surface modified 440C using a 'Ge-Polymet' type disc rod test rig

    SciTech Connect

    Thom, R.L.

    1989-03-01

    Through hardened 440 C martensitic stainless steel test specimens were surface modified and tested for changes in rolling contact fatigue using a disc on rod test rig. The surface modifications consisted of nitrogen, boron, titanium, chromium, tantalum, carbon, or molybdenum ion implantation at various ion fluences and energies. Tests were also performed on specimens reactively sputtered with titanium nitride.

  7. Rolling contact fatigue of surface modified 440C using a 'Ge-Polymet' type disc rod test rig

    NASA Technical Reports Server (NTRS)

    Thom, Robert L.

    1989-01-01

    Through hardened 440 C martensitic stainless steel test specimens were surface modified and tested for changes in rolling contact fatigue using a disc on rod test rig. The surface modifications consisted of nitrogen, boron, titanium, chromium, tantalum, carbon, or molybdenum ion implantation at various ion fluences and energies. Tests were also performed on specimens reactively sputtered with titanium nitride.

  8. Fatigue Testing of Metallurgically-Bonded EBR-II Superheater Tubes

    SciTech Connect

    T.C. Totemeier; D.M. Wachs; D.L. Porter

    2008-05-01

    Fatigue crack growth and impact tests were performed on 2¼Cr-1Mo steel specimens machined from ex-service Experimental Breeder Reactor – II (EBR-II) superheater duplex tubes. The tubes had been metallurgically bonded with a 100 µm thick Ni layer; the specimens incorporated this bond layer. Impact tests were performed at temperatures from –50 to 400°C; cracks propagating from the V-notch were arrested by delamination at the bond layer for all tests with one exception at –50°C. Fatigue crack growth tests were performed at room temperature in air and at 400°C in air and humid Ar; cracks were grown at varied levels of constant ?K. In all conditions the presence of the Ni bond layer was found to result in a net retardation of growth as the crack passed through the layer. The mechanism of retardation was identified as a disruption of crack planarity and uniformity after passing through the porous bond layer. Full crack arrest was only observed in a single test performed at near-threshold ?K level (12 MPa?m) at 400°C. In this case the crack tip was blunted by oxidation of the base steel at the steel-nickel interface.

  9. Cognitive and Physical Fatigue Tasks Enhance Pain, Cognitive Fatigue and Physical Fatigue in People with Fibromyalgia

    PubMed Central

    Dailey, Dana L; Keffala, Valerie J; Sluka, Kathleen A

    2014-01-01

    Objective Fibromyalgia is a condition characterized by chronic widespread muscle pain and fatigue. The primary objective of this study was to determine if pain, perceived cognitive fatigue, and perceived physical fatigue were enhanced in participants with fibromyalgia compared to healthy controls during a cognitive fatigue task, a physical fatigue task and a dual fatigue task. Methods Twenty four people with fibromyalgia and 33 healthy controls completed pain, fatigue and function measures. A cognitive fatigue task (Controlled Oral Word Association Test) and physical fatigue task (Valpar peg test) were done individually and combined for a dual fatigue task. Resting pain, perceived cognitive fatigue and perceived physical fatigue were assessed during each task using visual analogue scales. Function was assessed with shoulder range of motion and grip. Results People with fibromyalgia had significantly higher increases in pain, cognitive fatigue and physical fatigue when compared to healthy controls after completion of a cognitive fatigue task, a physical fatigue task, or a dual fatigue task (p<0.01). People with fibromyalgia performed equivalently on measures of physical performance and cognitive performance on the physical and cognitive fatigue tasks, respectively. Conclusions These data show that people with fibromyalgia show larger increases in pain, perceived cognitive fatigue and perceived physical fatigue to both cognitive and physical fatigue tasks compared to healthy controls. The increases in pain and fatigue during cognitive and physical fatigue tasks could influence subject participation in daily activities and rehabilitation. PMID:25074583

  10. Optical guidance vidicon test program

    NASA Technical Reports Server (NTRS)

    Eiseman, A. R.; Stanton, R. H.; Voge, C. C.

    1976-01-01

    A laboratory and field test program was conducted to quantify the optical navigation parameters of the Mariner vidicons. A scene simulator and a camera were designed and built for vidicon tests under a wide variety of conditions. Laboratory tests characterized error sources important to the optical navigation process and field tests verified star sensitivity and characterized comet optical guidance parameters. The equipment, tests and data reduction techniques used are described. Key test results are listed. A substantial increase in the understanding of the use of selenium vidicons as detectors for spacecraft optical guidance was achieved, indicating a reduction in residual offset errors by a factor of two to four to the single pixel level.

  11. Thermal fatigue tests of a radiative heat shield panel for a hypersonic transport

    NASA Technical Reports Server (NTRS)

    Webb, Granville L.; Clark, Ronald K.; Sharpe, Ellsworth L.

    1985-01-01

    A pair of corrugation stiffened, beaded skin Rene 41 heat shield panels were exposed to 20,000 thermal cycles between room temperature and 1450 F to evaluate the thermal fatigue response of Rene 41 metallic heat shields for hypersonic cruise aircraft applications. At the conclusion of the tests, the panels retained substantial structural integrity; however, there were cracks and excessive wear in the vicinity of fastener holes and there was an 80-percent loss in ductility of the skin. Shrinkage of the panel which caused the cracks and wear must be considered in design of panels for Thermal Protection Systems (TPS) applications.

  12. Comparison of uncertainty in fatigue tests obtained by the Monte Carlo method in two softwares

    NASA Astrophysics Data System (ADS)

    Trevisan, Lisiane; Kapper Fabricio, Daniel Antonio; Reguly, Afonso

    2016-07-01

    The Supplement 1 to the “Guide to the expression of uncertainty in measurement” indicates the Monte Carlo method for calculating the expanded measurement uncertainty. The objective of this work is to compare the measurement uncertainty values obtained via Monte Carlo method through two commercial softwares (Matlab® and Crystal Ball®) for the parameter ‘adjusted strain’, obtained from fatigue tests. Simulations were carried out using different number of iterations and different levels of confidence. The results showed that there are short differences between the measurement uncertainty values generated by different software.

  13. A Comparison of Zero Mean Strain Rotating Beam Fatigue Test Methods for Nitinol Wire

    NASA Astrophysics Data System (ADS)

    Norwich, Dennis W.

    2014-07-01

    Zero mean strain rotating beam fatigue testing has become the standard for comparing the fatigue properties of Nitinol wire. Most commercially available equipment consists of either a two-chuck or a chuck and bushing system, where the wire length and center-to-center axis distance determine the maximum strain on the wire. For the two-chuck system, the samples are constrained at either end of the wire, and both chucks are driven at the same speed. For the chuck and bushing system, the sample is constrained at one end in a chuck and rides freely in a bushing at the other end. These equivalent systems will both be herein referred to as Chuck-to-Chuck systems. An alternate system uses a machined test block with a specific radius to guide the wire at a known strain during testing. In either system, the test parts can be immersed in a temperature-controlled fluid bath to eliminate any heating effect created in the specimen due to dissipative processes during cyclic loading (cyclic stress induced the formation of martensite) Wagner et al. ( Mater. Sci. Eng. A, 378, p 105-109, 1). This study will compare the results of the same starting material tested with each system to determine if the test system differences affect the final results. The advantages and disadvantages of each system will be highlighted and compared. The factors compared will include ease of setup, operator skill level required, consistency of strain measurement, equipment test limits, and data recovery and analysis. Also, the effect of test speed on the test results for each system will be investigated.

  14. Residual strength and crack propagation tests on C-130 airplane center wings with service-imposed fatigue damage

    NASA Technical Reports Server (NTRS)

    Snider, H. L.; Reeder, F. L.; Dirkin, W. J.

    1972-01-01

    Fourteen C-130 airplane center wings, each containing service-imposed fatigue damage resulting from 4000 to 13,000 accumulated flight hours, were tested to determine their fatigue crack propagation and static residual strength characteristics. Eight wings were subjected to a two-step constant amplitude fatigue test prior to static testing. Cracks up to 30 inches long were generated in these tests. Residual static strengths of these wings ranged from 56 to 87 percent of limit load. The remaining six wings containing cracks up to 4 inches long were statically tested as received from field service. Residual static strengths of these wings ranged from 98 to 117 percent of limit load. Damage-tolerant structural design features such as fastener holes, stringers, doublers around door cutouts, and spanwise panel splices proved to be effective in retarding crack propagation.

  15. Report on FY15 Alloy 617 SMT Creep-Fatigue Test Results

    SciTech Connect

    Wang, Yanli; Jetter, Robert I.; Baird, Seth T.; Pu, Chao; Sham, Sam

    2015-06-22

    For the temperature range of 990-950C, Alloy 617 is a candidate IHX structural material for high temperature gas reactors (HTGRs) because of its high temperature creep properties. Also, its superior strength over a broad temperature range also offers advantages for certain component applications. In order for the designers to be able to use Alloy 617 for these high temperature components, Alloy 617 has to be approved for use in Section III (the nuclear section) of the ASME (American Society of Mechanical Engineers) Boiler and Pressure Vessel Code. A plan has been developed to propose a Code Case for use of Alloy 617 at elevated temperature in Section III of the ASME Code by September 2015. There has not been a new high temperature material approved for use in Section III for almost 20 years. The Alloy 617 Code Case effort would lead the way to establish a path for Code qualification of new high temperature materials of interest to other advanced SMRs. Creep-fatigue at elevated temperatures is the most damaging structural failure mode. In the past 40 years significant efforts have been devoted to the elevated temperature Code rule development in Section III, Subsection NH* of the ASME Boiler and Pressure Vessel Code, to ascertain conservative structural designs to prevent creep-fatigue failure. The current Subsection NH creep-fatigue procedure was established by the steps of (1) analytically obtaining a detailed stress-strain history, (2) comparing the stress and strain components to cyclic test results deconstructed into stress and strain quantities, and (3) recombining the results to obtain a damage function in the form of the so-called creep-fatigue damage-diagram. The deconstruction and recombination present difficulties in evaluation of test data and determination of cyclic damage in design. The uncertainties in these steps lead to the use of overly conservative design factors in the current creep-fatigue procedure. In addition, and of major significance to the

  16. PUMA test program for SBWR

    SciTech Connect

    Ishii, M.; Revankar, S.T.; Dowlati, R.

    1996-03-01

    The objective of the PUMA integral test program is to obtain confirmatory test data for the SBWR Developed by the General Electric-Nuclear Energy Company. The program was initiated in July 1993 under the sponsorship of the NRC. The SBWR has a simplified coolant circulation system and a passive emergency cooling system. The engineered safety systems and safety-grade systems in the SBWR are: (1) the Automatic Depressurization System (ADS), (2) the Gravity-Driven Cooling System (GDCS), (3) the Passive Containment Cooling System (PCCS), (4) the Isolation Condenser Systems (ICS), and (5) the Pressure Suppression Pool (SP). The GDCS and PCCS are new designs unique to the SBWR and do not exist in operating BWRs. The ICS is similar to those in some operating BWRs. The PCCS is designed for low-pressure operation for the containment cooling, but the ICS is capable of high pressure operation as well to cool the reactor pressure vessel. The PUMA design was completed based on an extensive scaling analysis. The PUMA facility having 1/4 height and 1/400 volume scales is constructed. Various facility characterization tests and instrumentation and data acquisition system checks are performed presently. The facility acceptance test will be performed in November and integral tests will be initiated.

  17. A unique elevated-temperature tension-torsion fatigue test rig

    NASA Astrophysics Data System (ADS)

    Jordan, E. H.; Chan, C. T.

    1987-06-01

    A unique tension-torsion fatigue test set up is described that allows strain-controlled tests at temperatures exceeding 649 C. The machine uses a large die set as a load frame resulting in lower cost and superior parallel positioning of the crossheads. Disposable weld-on grips were found to be cost effective for elevated-temperature testing. A new extensometer using commercially available capacitance probes was developed which can operate at the elevated temperature without cooling. Capacitance ring probes were utilized in an attempt to measure through-thickness strains. The characteristic behavior of the ring probes is discussed. Design modifications needed to make a successful measurement of through-thickness strains at elevated temperatures are presented.

  18. Design and fabrication of a unique electromechanical machine for long-term fatigue testing

    SciTech Connect

    Boling, K.W.

    1984-12-01

    An electromechanical machine has been designed and fabricated for performing long-term fatigue tests under conditions that simulate those in modern plants. The machine is now commercially available. Its advantages over current electrohydraulic machines are lower initial cost, minimum maintenance requirements, and greater reliability especially when performing long tests. The machine operates in closed-loop fashion by utilizing continuous feedback signals from the specimen extensometer or load cell, it is programmable for testing in strain or load control. The maximum ram rate is 0.056 mm/s (0.134 in./min), maximum ram travel is 102 mm (4 in.) and load capacity is +-44 (+-10 kips). Induction heating controls speciment temperatures to 1000/sup 0/C.

  19. A novel noncontact electromagnetic field-based sensor for the monitoring of resonant fatigue tests

    NASA Astrophysics Data System (ADS)

    Nam, Si-Byung; Yun, Gun Jin; Carletta, Joan; Kim, Dong-Han; Binienda, Wieslaw

    2011-03-01

    In this paper, a prototype of an electromagnetic field-based (EFB) vibration sensor that uses a novel sensing technique to monitor the resonant fatigue testing of a conductive and/or ferromagnetic target specimen is presented. The distance from the target to a coil within the sensor affects the impedance of the coil. The electronic circuitry for the sensor consists of a relaxation oscillator, an embedded microprocessor module and a high-speed digital-to-analog converter. The impedance of the coil determines the frequency of oscillation of the relaxation oscillator's output, so that vibration of the target causes changes in the oscillation frequency. A timer in the embedded microprocessor module is used to count the oscillations, producing a digital signal that indicates the coil-to-target distance. The digital signal is instantaneously converted to an analog signal to produce the sensor's output. The key technologies proposed include: (1) a novel timer counting method using the input capture functionality and timer of the embedded microprocessor module and (2) significant simplification of the analog electronic circuitry. The performance of the proposed sensor has been verified using AISI 1095 carbon steel and Al6061-T6 aluminum alloy specimens during resonant fatigue tests. The sensor shows a good linearity between displacement amplitudes and output voltages.

  20. Ambient temperature fatigue tests of elements of an actively cooled honeycomb sandwich structural panel

    NASA Technical Reports Server (NTRS)

    Sharpe, E. L.; Elber, W.

    1977-01-01

    Elements of an actively cooled structural panel for a hypersonic aircraft have been investigated for fatigue characteristics. The study involved a bonded honeycomb sandwich panel with d-shaped coolant tubes. The curved portion of these tubes was embedded in the honeycomb, and the flat portion was bonded or soldered to the inner surface of the outer skin. The elements examined were two plain skin specimens (aluminum alloy); two specimens with skins attached to manifolds and tubes (one specimen was bonded, the other soldered); and a specimen representative of a corner section of the complete cooled sandwich. Sinusoidal loads were applied to all specimens. The honeycomb sandwich specimen was loaded in both tension and compression; the other specimens were loaded in tension only. The cooling tubes were pressurized with oil throughout the fatigue tests. The most significant results of these tests follow: All specimens exceeded their design life of 20,000 cycles without damage. Crack growth rates obtained in the plain skin specimens were used to determine the crack growth characteristics of aluminum alloy. Cracks in skins either bonded or soldered to cooling tubes propagated past the tubes without penetration. The coolant tubes served as crack arresters and temporarily stopped crack growth when a crack reached a tube-skin interface. The honeycomb core demonstrated that it could contain leakage from a tube.

  1. Dual laser gyro test program

    NASA Technical Reports Server (NTRS)

    Jones, Malcolm E.; Moore, Kim Eric

    1987-01-01

    This paper addresses the results of a comparative test evaluation of two similar-sized but otherwise dissimilar ring laser gyroscopes (RLG's). Both units were tested side by side, with the input axes (IA's) parallel, on the same test table. This report describes the rationale and design factors considered important to the test objectives. Emphasis was placed upon the evaluation of the scale factor (SF) linearity, drift rate stability (short term and long term), and derived rate. Conclusions drawn were (1) that dual operation had an observable but insignificant effect on the test results, (2) that the benefits of dual operation outweighed the additional design and analysis efforts required at the outset of the program, and (3) that the performance characteristics of the two test articles were significantly different. The differences between the two test articles (1) led to suggestions which could direct one vendor toward obtaining improved performance and (2) resulted in the creation of a conceptually new method (DELTA TIME-COUNT histogram) for quickly assessing the quality of laser gyros (or any digital sensor device for that matter).

  2. Design and evaluation of a 3 million DN series-hybrid thrust bearing. [stability tests and fatigue tests

    NASA Technical Reports Server (NTRS)

    Scibbe, H. W.; Winn, L. W.; Eusepi, M.

    1976-01-01

    The bearing, consisting of a 150-mm ball bearing and a centrifugally actuated, conical, fluid-film bearing, was fatigue tested. Test conditions were representative of a mainshaft ball bearing in a gas turbine engine operating at maximum thrust load to simulate aircraft takeoff conditions. Tests were conducted up to 16000 rpm and at this speed an axial load of 15568 newtons (3500 lb) was safely supported by the hybrid bearing system. Through the series-hybrid bearing principle, the effective ball bearing speed was reduced to approximately one-half of the shaft speed. It was concluded that a speed reduction of this magnitude results in a ten-fold increase in the ball bearing fatigue life. A successful evaluation of fluid-film bearing lubricant supply failure was performed repeatedly at an operating speed of 10,000 rpm. A complete and smooth changeover to full-scale ball bearing operation was effected when the oil supply to the fluid-film bearing was cut off. Reactivation of the fluid-film oil supply system resulted in a flawless return to the original mode of hybrid operation.

  3. Full-scale fatigue tests of CX-100 wind turbine blades. Part II: analysis

    NASA Astrophysics Data System (ADS)

    Taylor, Stuart G.; Jeong, Hyomi; Jang, Jae Kyeong; Park, Gyuhae; Farinholt, Kevin M.; Todd, Michael D.; Ammerman, Curtt M.

    2012-04-01

    This paper presents the initial analysis results of several structural health monitoring (SHM) methods applied to two 9- meter CX-100 wind turbine blades subjected to fatigue loading at the National Renewable Energy Laboratory's (NREL) National Wind Technology Center (NWTC). The first blade was a pristine blade, manufactured to standard CX-100 design specifications. The second blade was manufactured for the University of Massachusetts, Lowell (UMass), with intentional simulated defects within the fabric layup. Each blade was instrumented with a variety of sensors on its surface. The blades were subject to harmonic excitation at their first natural frequency with steadily increasing loading until ultimately reaching failure. Data from the sensors were collected between and during fatigue loading sessions. The data were measured at multi-scale frequency ranges using a variety of data acquisition equipment, including off-the-shelf systems and prototype data acquisition hardware. The data were analyzed to identify fatigue damage initiation and to assess damage progression. Modal response, diffuse wave-field transfer functions in time and frequency domains, and wave propagation methods were applied to assess the condition of the turbine blade. The analysis methods implemented were evaluated in conjunction with hardware-specific performance for their efficacy in enabling the assessment of damage progression in the blade. The results of this assessment will inform the selection of specific data to be collected and analysis methods to be implemented for a CX-100 flight test to be conducted in collaboration with Sandia National Laboratory at the U.S. Department of Agriculture's (USDA) Conservation and Production Research Laboratory (CPRL) in Bushland, Texas.

  4. Flat-Cladding Fiber Bragg Grating Sensors for Large Strain Amplitude Fatigue Tests

    PubMed Central

    Feng, Aihen; Chen, Daolun; Li, Cheng; Gu, Xijia

    2010-01-01

    We have successfully developed a flat-cladding fiber Bragg grating sensor for large cyclic strain amplitude tests of up to ±8,000 με. The increased contact area between the flat-cladding fiber and substrate, together with the application of a new bonding process, has significantly increased the bonding strength. In the push-pull fatigue tests of an aluminum alloy, the plastic strain amplitudes measured by three optical fiber sensors differ only by 0.43% at a cyclic strain amplitude of ±7,000 με and 1.9% at a cyclic strain amplitude of ±8,000 με. We also applied the sensor on an extruded magnesium alloy for evaluating the peculiar asymmetric hysteresis loops. The results obtained were in good agreement with those measured from the extensometer, a further validation of the sensor. PMID:22163621

  5. DIC-aided biaxial fatigue tests of a 304L steel

    NASA Astrophysics Data System (ADS)

    Poncelet, M.; Barbier, G.; Raka, B.; Courtin, S.; Desmorat, R.; Le-Roux, J. C.; Vincent, L.

    2010-06-01

    Several biaxial fatigue tests are conducted up to 106 cycles at room temperature in the context of a collaboration LMT-Cachan / EDF / AREVA / SNECMA / CEA. Malteses cross specimens of 304L steel, designed to initiate crack in the bulk, are loaded by a triaxial testing machine. A Digital Image Correlation technique is used to measure strain during loading and detect crack initiation early. A special optical assembly and a stroboscopic sampling method are set up in this purpose. Several types of loadings are performed: equibiaxial with a loading ratio R = 0.1, equibiaxial with loading ratio R = -1, pseudo uniaxial (cyclic loading at R= 0.1 in one direction and constant loading in the other). First results are commented.

  6. Procedures for evaluating filament cracking during fatigue testing of Nb3Sn strand

    NASA Astrophysics Data System (ADS)

    Sheth, M. K.; Lee, Peter; McRae, D. M.; Walsh, Robert; Starch, W. L.; Jewell, M. C.; Devred, A.; Larbalestier, D. C.

    2012-06-01

    In Tokamak fusion reactors, such as ITER, superconducting strands are subjected to repeated Lorentz force loading and unloading which may degrade performance over time. The Cu matrix which surrounds the brittle Nb3Sn filaments allows the possibility of some elastic-plastic deformation that can initiate filament cracking. We seek to understand if there are strand design variables that might ameliorate such degradation but before being able to do such experiments, we need to establish procedures that can unambiguously detect the cracking caused by loading, rather than by subsequent metallographic examination. Here we make a first report of our procedures after fatigue testing at 77K. Filament crack densities were quantified from large montages covering ≈20 mm length of strand. Three types of cracks were present. The most common were cracks transverse to the filament axis adjacent to voids. Cracks away from voids were of low density until close to the fracture strain. A third kind of crack which generally initiates at unreacted Nb cores of filaments extends radially and in the plane parallel to the wire axis. Example results on one bronze strand fatigued for 1000 loading cycles at axial strains from 0.4% to 1.14% are shown.

  7. Advanced expander test bed program

    NASA Technical Reports Server (NTRS)

    Masters, A. I.; Mitchell, J. C.

    1991-01-01

    The Advanced Expander Test Bed (AETB) is a key element in NASA's Chemical Transfer Propulsion Program for development and demonstration of expander cycle oxygen/hydrogen engine technology component technology for the next space engine. The AETB will be used to validate the high-pressure expander cycle concept, investigate system interactions, and conduct investigations of advanced missions focused components and new health monitoring techniques. The split-expander cycle AETB will operate at combustion chamber pressures up to 1200 psia with propellant flow rates equivalent to 20,000 lbf vacuum thrust.

  8. Fatigue and creep to leak tests of proton exchange membranes using pressure-loaded blisters

    NASA Astrophysics Data System (ADS)

    Li, Yongqiang; Dillard, David A.; Case, Scott W.; Ellis, Michael W.; Lai, Yeh-Hung; Gittleman, Craig S.; Miller, Daniel P.

    In this study, three commercially available proton exchange membranes (PEMs) are biaxially tested using pressure-loaded blisters to characterize their resistance to gas leakage under either static (creep) or cyclic fatigue loading. The pressurizing medium, air, is directly used for leak detection. These tests are believed to be more relevant to fuel cell applications than quasi-static uniaxial tensile-to-rupture tests because of the use of biaxial cyclic and sustained loading and the use of gas leakage as the failure criterion. They also have advantages over relative humidity cycling test, in which a bare PEM or catalyst coated membrane is clamped with gas diffusion media and flow field plates and subjected to cyclic changes in relative humidity, because of the flexibility in allowing controlled mechanical loading and accelerated testing. Nafion ® NRE-211 membranes are tested at three different temperatures and the time-temperature superposition principle is used to construct stress-lifetime master curve. Tested at 90 °C, 2%RH extruded Ion Power ® N111-IP membranes have a longer lifetime than Gore™-Select ® 57 and Nafion ® NRE-211 membranes.

  9. Laser High-Cycle Thermal Fatigue of Pulse Detonation Engine Combustor Materials Tested

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Fox, Dennis S.; Miller, Robert A.

    2001-01-01

    Pulse detonation engines (PDE's) have received increasing attention for future aerospace propulsion applications. Because the PDE is designed for a high-frequency, intermittent detonation combustion process, extremely high gas temperatures and pressures can be realized under the nearly constant-volume combustion environment. The PDE's can potentially achieve higher thermodynamic cycle efficiency and thrust density in comparison to traditional constant-pressure combustion gas turbine engines (ref. 1). However, the development of these engines requires robust design of the engine components that must endure harsh detonation environments. In particular, the detonation combustor chamber, which is designed to sustain and confine the detonation combustion process, will experience high pressure and temperature pulses with very short durations (refs. 2 and 3). Therefore, it is of great importance to evaluate PDE combustor materials and components under simulated engine temperatures and stress conditions in the laboratory. In this study, a high-cycle thermal fatigue test rig was established at the NASA Glenn Research Center using a 1.5-kW CO2 laser. The high-power laser, operating in the pulsed mode, can be controlled at various pulse energy levels and waveform distributions. The enhanced laser pulses can be used to mimic the time-dependent temperature and pressure waves encountered in a pulsed detonation engine. Under the enhanced laser pulse condition, a maximum 7.5-kW peak power with a duration of approximately 0.1 to 0.2 msec (a spike) can be achieved, followed by a plateau region that has about one-fifth of the maximum power level with several milliseconds duration. The laser thermal fatigue rig has also been developed to adopt flat and rotating tubular specimen configurations for the simulated engine tests. More sophisticated laser optic systems can be used to simulate the spatial distributions of the temperature and shock waves in the engine. Pulse laser high

  10. Low cycle thermal fatigue testing of beryllium grades for ITER plasma facing components

    SciTech Connect

    Watson, R.D.; Youchison, D.L.; Dombrowski, D.E.; Guiniatouline, R.N.; Kupriynov, I.B.

    1996-02-01

    A novel technique has been used to test the relative low cycle thermal fatigue resistance of different grades of US and Russian beryllium, which is proposed as plasma facing armor for fusion reactor first wall, limiter, and divertor components. The 30 kW electron beam test system at Sandia National Laboratories was used to sweep the beam spot along one direction at 1 Hz. This produces a localized temperature ``spike`` of 750{degree}C for each pass of the beam. Large thermal stresses in excess of the yield strength are generated due to very high spot heat flux, 250 MW/m{sup 2}. Cyclic plastic strains on the order of 0.6% produced visible cracking on the heated surface in less than 3000 cycles. An in-vacuo fiber optic borescope was used to visually inspect the beryllium surfaces for crack initiation. Grades of US beryllium tested included: S-65C, S- 65H, S-200F, S-200F-H, SR-200, I-400, extruded high purity, HIP`d spherical powder, porous beryllium (94% and 98% dense), Be/30% BeO, Be/60% BeO, and TiBe{sub 12}. Russian grades included: TGP-56, TShGT, DShG-200, and TShG-56. Both the number of cycles to crack initiation, and the depth of crack propagation, were measured. The most fatigue resistant grades were S-65C, DShG-200, TShGT, and TShG-56. Rolled sheet Be (SR-200) showed excellent crack propagation resistance in the plane of rolling, despite early formation of delamination cracks. Only one sample showed no evidence of surface melting, Extruded (T). Metallographic and chemical analyses are provided. Good agreement was found between the measured depth of cracks and a 2-D elastic-plastic finite element stress analysis.