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Sample records for fe-based amorphous coatings

  1. Robust hydrophobic Fe-based amorphous coating by thermal spraying

    NASA Astrophysics Data System (ADS)

    Zhang, C.; Wu, Y.; Liu, L.

    2012-09-01

    Metallic surface is intrinsically hydrophilic due to its high surface energy. In this work, we present a different picture that highly hydrophobic metallic coatings could be directly fabricated by thermal spraying of Fe-based amorphous powders through the surface roughness control. These hydrophobic coatings are amorphous, exhibiting super-high hardness and excellent corrosion resistance. With low surface energy modification, the coatings become superhydrophobic and exhibit clearly self-cleaning effect. The present work opens a window for the applications of the amorphous coatings.

  2. Constant permeability properties of Fe-based amorphous ribbon with inorganic coating

    NASA Astrophysics Data System (ADS)

    Okazaki, Y.; Kitagawa, H.; Yanase, S.; Handa, S.

    2000-06-01

    Magnetic properties of Fe-based amorphous ribbon with an inorganic coating of lithium silicate have been investigated in a single sheet at 50 Hz. The high-permeability characteristics of Fe-based amorphous ribbons deteriorated by the coating and constant permeability of μ≅900 at H=900 A/m and μ≅330 at H=2500 A/m was obtained after annealing at 425 °C and 450 °C, respectively.

  3. The influence of glass coating on the single domain wall potential in amorphous glass-coated Fe-based microwires

    NASA Astrophysics Data System (ADS)

    Varga, Rastislav; Zhukov, Arcady; Ipatov, Michail; Maria Blanco, Juan; Gonzalez, Julian; Zhukova, Valentina; Vojtanik, Pavol

    2006-09-01

    The effect of the glass coating on the single domain wall potential in amorphous glass-coated Fe-based microwire has been studied by the switching field distribution technique. The thermoactivated mechanism model is used to describe the thermally activated switching through the complex energy barrier in amorphous FeSiB microwires. Glass removal leads to the increase of the probability of the thermally activated switching pointing to the decrease of the energy barrier.

  4. Laser Processing of Fe-Based Bulk Amorphous Alloy Coatings on Titanium

    NASA Astrophysics Data System (ADS)

    Sahasrabudhe, Himanshu; Dittrick, Stanley A.; Bandyopadhyay, Amit

    2013-11-01

    Laser Engineered Net Shaping (LENS™), a solid freeform fabrication technique, was employed for the processing of Fe-based bulk amorphous alloy (Fe BAA) powder on titanium. One and two layers of the Fe BAA were deposited with the same processing parameters. SEM and XRD analyses of the Fe BAA coatings revealed the retention of the feedstock powder's amorphous nature. The mixing of the feedstock powder in the titanium substrate was very small. A crystalline-amorphous composite microstructure evolved from the laser processing in all types of coatings. The coatings were further laser remelted. The amorphous character was found to increase and the crystallites were found to grow during remelting. The Fe BAA coatings showed higher hardness and smaller wear volume compared to the Ti substrate. A further increase in these properties was observed after laser remelting treatment. During the wear testing in NaCl solution, Ti substrate showed intergranular corrosion, whereas the Fe BAA coatings showed signs of low and localized fretting corrosion in a saline environment. Our results demonstrate that using LENS™, amorphous coatings can be deposited on metallic substrates.

  5. Synthesis of Fe-based amorphous composite coatings with low purity materials by laser cladding

    NASA Astrophysics Data System (ADS)

    Zhu, Qingjun; Qu, Shiyao; Wang, Xinhong; Zou, Zengda

    2007-06-01

    Amorphous composite coatings Fe 38Ni 30- XSi 16B 14V 2M X ( X = 0, 1, 2) (M contains Al, Ti, Mo, and C) were prepared with low purity of raw materials by laser cladding. X-ray diffraction and transmission electron microscopy results show that the coating have an amorphous structure with a few crystalline phase on it. The amorphous phase is the primary phase. The glass forming ability as well as the microhardness of the Fe-based alloy made from low purity raw materials can be much enhanced by adding small amount of multi-components. However, the elements addition has its optimal quantity. When X is equal to 1, the microstructure of the coating contains 97.93% amorphous phase and 2.07% crystalline phase on it. As a result, the microhardness of the coating reaches maximum. With further increasing of the additions, the amorphous phase in the coating lessens instead of augment and the crystalline phase begins to accumulate, which result in the decrease of the microhardness.

  6. Fe-Based Amorphous Coatings on AISI 4130 Structural Steel for Corrosion Resistance

    NASA Astrophysics Data System (ADS)

    Katakam, Shravana; Santhanakrishnan, S.; Dahotre, Narendra B.

    2012-06-01

    The current study focuses on synthesizing a novel functional coating for corrosion resistance applications, via laser surface alloying. The iron-based (Fe48Cr15Mo14Y2C15B) amorphous precursor powder is used for laser surface alloying on AISI 4130 steel substrate, with a continuous wave ytterbium Nd-YAG fiber laser. The corrosion resistance of the coatings is evaluated for different processing conditions. The microstructural evolution and the response of the microstructure to the corrosive environment is studied using x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. Microstructural studies indicate the presence of face-centered cubic Fe-based dendrites intermixed within an amorphous matrix along with fine crystalline precipitates. The corrosion resistance of the coatings decrease with an increase in laser energy density, which is attributed to the precipitation and growth of chromium carbide. The enhanced corrosion resistance of the coatings processed with low energy density is attributed to the self-healing mechanism of this amorphous system.

  7. In Situ Laser Synthesis of Fe-Based Amorphous Matrix Composite Coating on Structural Steel

    NASA Astrophysics Data System (ADS)

    Katakam, Shravana; Hwang, Jun Y.; Paital, Sameer; Banerjee, Rajarshi; Vora, Hitesh; Dahotre, Narendra B.

    2012-12-01

    Iron-based amorphous materials, owing to their very high hardness, elastic modulus, wear resistance, and corrosion resistance, can be potential materials for surface modification and engineering of many structural alloys. The current study focuses on a novel functional coating, synthesized via laser cladding of an iron-based (Fe48Cr15Mo14Y2C15B) amorphous precursor powder, on AISI 4130 steel substrate, using a continuous-wave diode-pumped ytterbium laser. The coatings were characterized by different techniques like X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). SEM and TEM studies indicated the presence of Fe-based nanocrystalline dendrites intermixed within an amorphous matrix. A three-dimensional thermal modeling approach based on COMSOL Multiphysics (COMSOL Inc., Burlington, MA) was used to approximately predict the temperature evolution and cooling rates achieved during laser processing. The mechanisms for the formation of crystalline phases and the morphological changes in the microstructure were studied based on the thermal model developed. Although the thermal model predicted substantially high cooling rates as compared to the critical cooling rate required for retaining an amorphous phase, the formation of crystalline phases is attributed to formation of yttrium oxide, reducing the glass-forming ability, and formation of different oxide phases that act as heterogeneous nucleation sites resulting in the composite microstructure.

  8. Fabrication and Characterization of Thermal-Sprayed Fe-Based Amorphous/Nanocrystalline Composite Coatings: An Overview

    NASA Astrophysics Data System (ADS)

    Guo, Wenmin; Wu, Yuping; Zhang, Jianfeng; Hong, Sheng; Li, Gaiye; Ying, Guobing; Guo, Ji; Qin, Yujiao

    2014-10-01

    This review focuses on the recent development of iron (Fe)-based amorphous/nanocrystalline composite coatings, which have attracted much attention due to their attractive combination of high hardness/strength, elevated abrasive wear resistance, and enhanced corrosion resistance. Accompanying the advancements in various thermal spray technologies, industrial application fields of Fe-based amorphous/nanocrystalline composite coatings are becoming more diverse. In the main part, the typical empirical rules for the design of amorphous alloys with high glass-forming ability are generalized and discussed at first. Then various thermal spray technologies for the fabrication of Fe-based amorphous/nanocrystalline composite coatings, such as high velocity oxygen/air spray (HVOF/HVAF), air plasma spray (APS), low-pressure plasma spray (LPPS), high-energy plasma spray (HPS), and high velocity arc spray (HVAS) processes, are introduced. The microstructures, hardness, wear resistance, and corrosion resistance of Fe-based amorphous/nanocrystalline composite coatings formed using these thermal spray technologies are reviewed and compared. Finally, the existing challenges and future prospects are proposed.

  9. Microstructure and Wear Resistance of Fe-Based Amorphous Metallic Coatings Prepared by HVOF Thermal Spraying

    NASA Astrophysics Data System (ADS)

    Zhou, Z.; Wang, L.; He, D. Y.; Wang, F. C.; Liu, Y. B.

    2010-12-01

    Amorphous metallic coatings with a composition of Fe48Cr15Mo14C15B6Y2 were fabricated by means of high velocity oxygen fuel (HVOF) thermal spraying process. The microstructure and wear performance of the coatings were characterized simultaneously in this article. It is found that the coatings present a dense layered structure with the porosity below 1.5%. The coatings primarily consist of amorphous matrix and some precipitated nanocrystals, though a fraction of Fe-rich phases and oxide stringers also formed during deposited process. High thermal stability enables the amorphous coatings to work below 920 K temperature without crystallization. Depending on the structural advantage, the amorphous coatings exhibit high average microhardness of 997.3 HV0.2, and excellent wear resistance during dry frictional wear process. The dominant wear mechanism of amorphous coating under this condition is fatigue wear, leading to partial or entire flaking off of the lamellae. In addition, the appearance of oxidative wear accelerates the failure of fatigue wear.

  10. Study on Corrosion Resistance of Fe-based Amorphous Coating by Laser Cladding in Hydrochloric Acid

    NASA Astrophysics Data System (ADS)

    Chen, Q. J.; Guo, S. B.; Yang, X. J.; Zhou, X. L.; Hua, X. Z.; Zhu, X. H.; Duan, Z.

    In this study, the Fe41Co7Cr15Mo14C15B6Y2 bulk amorphous alloy with high glass-forming ability was prepared using the arc- melting copper mold casting technique, and corresponding amorphous coating was obtained using the laser melt amorphous powders on the surface of carbon steel. The corrosion resistance performance of the laser cladding coating in hydrochloric acid was analyzed and tested in experiments under the conditions of different laser cladding speeds. The amorphous alloy coating with different fabrication parameters have the difference internal structure, which lead to the difference corrosion resistance in the same environment to some extent. The nature of amorphous alloy and the corrosion morphology were investigated using XRD and SEM method, respectively. The corrosion experiments showed that: when the laser power was 3300W, the corrosion resistance of four kinds of samples in hydrochloric acid from strong to weak as follows: as-cast sample > the coating with laser cladding speed 110 mm/min > the coating with laser cladding speed 120 mm/min > the coating with laser cladding speed 130 mm/min. The free corrosion current density of casting sample, sample 1, sample 2 and sample 3 is 3.304 × 10-6 A/cm2, 2.600×10-3 A/cm2, 2.030×10-3 A/cm2 and 3.396×10-4 A/cm2, respectively.

  11. Microstructure and Electrochemical Behavior of Fe-Based Amorphous Metallic Coatings Fabricated by Atmospheric Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Zhou, Z.; Wang, L.; He, D. Y.; Wang, F. C.; Liu, Y. B.

    2011-01-01

    A Fe48Cr15Mo14C15B6Y2 alloy with high glass forming ability (GFA) was selected to prepare amorphous metallic coatings by atmospheric plasma spraying (APS). The as-deposited coatings present a dense layered structure and low porosity. Microstructural studies show that some nanocrystals and a fraction of yttrium oxides formed during spraying, which induced the amorphous fraction of the coatings decreasing to 69% compared with amorphous alloy ribbons of the same component. High thermal stability enables the amorphous coatings to work below 910 K without crystallization. The results of electrochemical measurement show that the coatings exhibit extremely wide passive region and relatively low passive current density in 3.5% NaCl and 1 mol/L HCl solutions, which illustrate their superior ability to resist localized corrosion. Moreover, the corrosion behavior of the amorphous coatings in 1 mol/L H2SO4 solution is similar to their performance under conditions containing chloride ions, which manifests their flexible and extensive ability to withstand aggressive environments.

  12. Cavitation Erosion Resistance of Fe-Based Amorphous/Nanocrystal Coatings Prepared by High-Velocity Arc Spraying

    NASA Astrophysics Data System (ADS)

    Wang, Zehua; Zhang, Xuan; Cheng, Jiangbo; Lin, Jinran; Zhou, Zehua

    2014-04-01

    Two kinds of amorphous/nanocrystal coating (FeCrNiBSiNb and FeCrBSiWNb) were prepared by high-velocity arc spraying. The microhardness, bonding strength, and cavitation erosion resistance of the coatings were measured. The microstructure, amorphous content, and nanocrystal size were checked and the surface morphologies were investigated after cavitation erosion testing. The results indicated that both the FeCrNiBSiNb and FeCrBSiWNb coating consisted of amorphous/nanocrystal and Fe-based solid solution, with amorphous content of 73.6 and 57.2 vol.%, respectively. The Ni-Cr-Fe solid solution of the FeCrNiBSiNb coating had an average grain size of 19.8 nm, whereas the Fe-Cr solid solution of the FeCrBSiWNb coating had an average grain size of 29.4 nm. Moreover, both the FeCrNiBSiNb and FeCrBSiWNb coating exhibited good bonding strength, high hardness, and excellent cavitation erosion resistance. After 180 min of cavitation erosion, the cumulative weight loss of the FeCrNiBSiNb and FeCrBSiWNb coating was 21.3 and 24.0 mg, whereas the weight loss of a 0Cr18Ni9 coating was up to 62.6 mg. This investigation revealed that the cavitation damage to the thermally sprayed amorphous/nanocrystal coatings was mainly in the form of layer detachment, whereas for the conventional coating it took the form of particle breakage.

  13. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    DOEpatents

    Farmer, Joseph C.; Wong, Frank M. G.; Haslam, Jeffery J.; Ji, Xiaoyan; Day, Sumner D.; Blue, Craig A.; Rivard, John D. K.; Aprigliano, Louis F.; Kohler, Leslie K.; Bayles, Robert; Lemieux, Edward J.; Yang, Nancy; Perepezko, John H.; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J.

    2013-07-09

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  14. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    DOEpatents

    Farmer, Joseph C; Wong, Frank M.G.; Haslam, Jeffery J; Ji, Xiaoyan; Day, Sumner D; Blue, Craig A; Rivard, John D.K.; Aprigliano, Louis F; Kohler, Leslie K; Bayles, Robert; Lemieux, Edward J; Yang, Nancy; Perepezko, John H; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J

    2013-09-03

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  15. Effects of Phosphorus and Carbon Contents on Amorphous Forming Ability in Fe-based Amorphous Alloys Used for Thermal Spray Coatings

    NASA Astrophysics Data System (ADS)

    Do, Jeonghyeon; Jung, Seungmun; Lee, Hyuk-Joong; Lee, Byeong-Joo; Cha, Gil-up; Jo, Chang Yong; Lee, Sunghak

    2013-06-01

    Cost-effective Fe-based amorphous alloys used for thermal spray coatings were developed by varying contents of P and C, and their microstructure, hardness, and corrosion resistance were analyzed. In order to achieve chemical compositions having high amorphous forming ability, thermodynamically calculated phase diagrams of Fe-Al-P-C-B five-component system were used, from which compositions of super-cooled liquid having the lowest driving force of formation of crystalline phases were obtained. The thermodynamic calculation results showed that only phases of Fe3P and Fe3C were formed in the Fe78Al2P(18.3- x)C x B1.7 alloy system. Considering driving force curves of Fe3P and Fe3C, the carbon contents were selected to be 6.90 and 7.47 at. pct, when the thermodynamic calculation temperatures were 697 K (414 °C) and 715 K (442 °C), respectively. According to the microstructural analysis of suction-cast alloys, the Fe78Al2P10.83C7.47B1.7 alloy showed a fully amorphous microstructure, whereas the Fe78Al2P11.40C6.9B1.7 and Fe78Al2P10.3C8.0B1.7 alloys contained Fe3P and Fe3C phases. This Fe78Al2P10.83C7.47B1.7 alloy showed the better hardness and corrosion resistance than those of conventional thermal spray coating alloys, and its production cost could be lowered using cheaper alloying elements, thereby leading to the practical application to amorphous thermal spray coatings.

  16. Microstructure and Wear Behavior of Laser Clad Multi-layered Fe-based Amorphous Coatings on Steel Substrates

    NASA Astrophysics Data System (ADS)

    Paul, Tanaji; Alavi, S. Habib; Biswas, Sourabh; Harimkar, Sandip P.

    2015-12-01

    Single and multi-layered (with two and three layers) coatings of Fe48Cr15Mo14Y2C15B6 amorphous alloy were applied to AISI 1018 steel substrates via laser cladding. XRD analysis indicated partial retention of the amorphous phase along with the formation of oxide and carbide phases. Cross-sectional SEM micrographs revealed relatively sound coatings laser clad with single layer of amorphous alloy; however, cracks and voids were observed in the two and three layered amorphous coatings. The specimens with single and two layered amorphous coatings exhibited surface hardness of about 650 VHN while the hardness of the specimens with three layered amorphous coatings (~1100 VHN) nearly equaled the hardness of previously reported sintered amorphous alloys of similar compositions. The ball-on-disc wear analysis demonstrated a reverse trend wherein the single and two layered amorphous coatings exhibited lower weight loss during the wear test cycle due to superior surface soundness while the three layered amorphous coatings showed aggravated wear due to internal voids and cracks.

  17. Magnetic structure and magnetization process of the glass-coated Fe-based amorphous microwire

    NASA Astrophysics Data System (ADS)

    Orlova, N. N.; Aronin, A. S.; Bozhko, S. I.; Kabanov, Yu. P.; Gornakov, V. S.

    2012-04-01

    Magnetic structure of amorphous Fe73,9B13,2Si10,9C2 microwires was studied. The magnetic structure of the as-prepared microwire was found to consist of a magnetic core and a ring-shaped surface magnetic layer made up by radially magnetized small ring domains. The geometric characteristics of microwire magnetic structure were first experimentally determined. The width of the surface ring domains is about 5 μm, and the thickness of the surface magnetic layer is 2 μm. The magnetic core of the as-prepared microwire has been shown to consist of extensive domains, no less than 500 μm in size, and their spontaneous magnetization vector deviating from the microwire axis. The effect of magnetostriction on magnetic structure and its changes induced by magnetization has been established. The magnetic structure model for microwires with positive magnetostriction constant is proposed.

  18. Crystallization kinetics of Fe based amorphous alloy

    NASA Astrophysics Data System (ADS)

    Shanker Rao, T.; Lilly Shanker Rao, T.

    2015-02-01

    Differential Scanning Calorimetry(DSC) experimental data under non-isothermal conditions for Fe based Metglas 2605SA1 (wt% Fe=85-95, Si=5-10, B=1-5) metallic glass ribbons are reported and discussed. The DSC Scans performed at different heating rates showed two step crystallization processes and are interpreted in terms of different models like Kissinger, Ozawa, Boswell, Augis & Bennett and Gao & Wang. From the heating rate dependence of the onset temperature (To) and the crystallization peak temperature (Tp), the kinetic triplet, activation energy of crystallization (E), Avrami exponent (n) and the frequency factor (A) are determined. The determined E for peak I is 354.5 ± 2.5 kJ/mol and for the peak II is 348.2 ± 2.2 kJ/mol, respectively. The frequency factor for peak I is 1.1 × 1023sec-1 and for peak II is 6.1 × 1020sec-1.

  19. SYNTHESIS AND PERFORMANCE OF FE-BASED AMORPHOUS ALLOYS FOR NUCLEAR WASTE REPOSITORY APPLICATIONS

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-08

    In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s that exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. Moreover, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys with increased cross-section for thermal neutron capture will be outlined to demonstrate that through careful design of alloy composition it is possible to tailor the material properties of the thermally spray-formed amorphous coating to accommodate the challenges anticipated in typical nuclear waste storage applications over tens of thousands of years in a variety of corrosive environments.

  20. Synthesis and Performance of Fe-based Amorphous Alloys for Nuclear Waste Applications

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-06

    Recent developments in multi-component Fe-based amorphous alloys have shown that these novel materials exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. During the past decade, amorphous alloy synthesis has advanced to allow for the casting of bulk metallic glasses. In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s. At such low cooling rates, there is an opportunity to produce amorphous solids through industrial processes such as thermal spray-formed coatings. Moreover, since cooling rates in typical thermal spray processing exceed 1000 K/s, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. For example, a wedge casting technique has been applied to examine bulk glass forming alloys by combining multiple thermal probes with a measurement based kinetics analysis and a computational thermodynamics evaluation to elucidate the phase selection competition and critical cooling rate conditions. Based upon direct measurements and kinetics modeling it is evident that a critical cooling rate range should be considered to account for nucleation behavior and that the relative heat flow characteristics as well as nucleation kinetics are important in judging ease of glass formation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys

  1. Enhanced GMI effect in NiZn-ferrite-modified Fe-based amorphous ribbons

    NASA Astrophysics Data System (ADS)

    Sun, Xiaojun; Du, Jinlu; Zhu, Zengtai; Wang, Jianbo; Liu, Qingfang

    2015-06-01

    A thin NiZn-ferrite layer was fabricated on the free surface of a Fe-based amorphous ribbon by radio frequency magnetron sputtering, and the giant magnetoimpedance (GMI) effect was measured at different magnetic fields and frequencies. An enhanced GMI effect has been observed in the NiZn-ferrite-modified ribbon at all measured frequencies. The largest GMI ratio up to 80 % is about 2.6 times as large as that of the ribbon without any coating. This enhanced GMI effect is mainly explained in terms of induced stress, the transformation of the domain structure and the magnetic flux path in the modified ribbon. The results obtained are of significant importance in developing strong-signal magnetic sensors.

  2. Preliminary Study of Fabricating Bulk Fe-Based Amorphous Alloy by Cold Gas Dynamic Spraying

    NASA Astrophysics Data System (ADS)

    Guan, Leding; Yan, Biao; Long, Ling; Yang, Sha

    Cold gas dynamic spraying (CGDS) technique makes use of high-speed gas current to spray diversified metal, alloy and composite materials under room temperature or with a little heated. It is one kind of novel surface engineering technologies, aimed at eliminating such negative influences as oxidation, gasification, melt, crystallization and gas decomposition and so on existing in hot spraying technologies. Due to its peculiar characteristics such as low spraying temperature, non-oxidation, low stress among coating layers, compactification, and high utilization rate of raw materials, as well as effective applications in the domain of fabricating coatings, the CGDS technique has attracted great attention. As it has the advantages aforementioned, especially avoiding the changes of material properties resulted from high spraying temperature, CGDS provides a kind of revolutionary means for fabricating such heat-sensitive materials as amorphous alloys. The paper reviews the current situation and application development of the CGDS technique, and presents our preliminary exploration of fabricating bulk Fe-based amorphous alloy via CGDS together with mechanical milling process.

  3. Toughening of Fe-based laser-clad alloy coating

    NASA Astrophysics Data System (ADS)

    Yao, Chengwu; Huang, Jian; Zhang, Peilei; Li, Zhuguo; Wu, Yixiong

    2011-01-01

    An investigation is reported on crack-free laser clad Fe-based alloy by use of biaxial powder feeding shielded with argon gas. The microstructure and phase structure of the coating were studied, and mechanical properties were analyzed through hardness, tension strength and wear resistance of the coating. Microstructure analysis showed that there was retained austenite with spherical particles distributed therein in the interdendritic and nearby grain boundary regions. The mechanical test results showed that net-like distributed retained austenite in the interdendritic region had certain toughening effect through blunting crack-tip. Under wear condition of high sliding speed and high loading, the wear resistance of the coating with net-like retained austenite was much higher than that of the coating with some discontinuous carbide network or carbide blocks. The results showed that toughening of laser clad Fe-based alloy with high hardness over 850 HV could be achieved by modifying interdendritic phases from net-like carbide to net-like austenite with spherical particles.

  4. Bacterial nanometric amorphous Fe-based oxide: a potential lithium-ion battery anode material.

    PubMed

    Hashimoto, Hideki; Kobayashi, Genki; Sakuma, Ryo; Fujii, Tatsuo; Hayashi, Naoaki; Suzuki, Tomoko; Kanno, Ryoji; Takano, Mikio; Takada, Jun

    2014-04-23

    Amorphous Fe(3+)-based oxide nanoparticles produced by Leptothrix ochracea, aquatic bacteria living worldwide, show a potential as an Fe(3+)/Fe(0) conversion anode material for lithium-ion batteries. The presence of minor components, Si and P, in the original nanoparticles leads to a specific electrode architecture with Fe-based electrochemical centers embedded in a Si, P-based amorphous matrix. PMID:24689687

  5. Optimization of the HOVF Spray Parameters by Taguchi Method for High Corrosion-Resistant Fe-Based Coatings

    NASA Astrophysics Data System (ADS)

    Qin, Yujiao; Wu, Yuping; Zhang, Jianfeng; Hong, Sheng; Guo, Wenmin; Chen, Liyan; Liu, Hao

    2015-07-01

    Taguchi method was used to optimize the parameters of the high velocity oxygen fuel (HVOF) spray process and obtain the high corrosion-resistant Fe-based coatings. Based on the signal-to-noise ( S/ N) ratio and the analysis of variance, the significance of spray parameters in determining the porosity of the coatings was found to be in the order of spray distance, oxygen flow, and kerosene flow. Thus, the optimal parameters for the porosity of the HVOF sprayed Fe-based coating were determined as 280 mm for the spray distance, 963 scfh for the oxygen flow, and 28 gph for the kerosene flow. The potentiodynamic polarization and EIS tests indicated that the Fe-based coating prepared with the optimal parameters exhibited a higher corrosion potential ( E corr) of -196.14 mV, a lower corrosion current density ( i corr) of 0.14 μA/cm2, and a higher coating resistance ( R c) of 2.26 × 106 Ω cm2 than those of the hard chromium coating in 3.5% sodium chloride solution. This superior corrosion resistance could be attributed to the dense structure with low porosity and partially amorphous phases of the Fe-based coatings.

  6. High-Velocity Oxygen Fuel Thermal Spray of Fe-Based Amorphous Alloy: a Numerical and Experimental Study

    NASA Astrophysics Data System (ADS)

    Ajdelsztajn, L.; Dannenberg, J.; Lopez, J.; Yang, N.; Farmer, J.; Lavernia, E. J.

    2009-09-01

    The fabrication of dense coatings with appropriate properties using a high velocity oxygen fuel (HVOF) spray process requires an in-depth understanding of the complete gas flow field and particle behavior during the process. A computational fluid dynamics (CFD) model is implemented to investigate the gas flow behavior that occurs during the HVOF process and a simplified one-dimensional decoupled model of the in-flight thermal behavior of the amorphous Fe-based powder particles was developed and applied for three different spray conditions. The numerical results were used to rationalize the different coating microstructures described in the experimental results. Low porosity and amorphous coatings were produced using two different particle size distributions (16 to 25 μm and 25 to 53 μm). The amorphous characteristics of the powder were retained in the coating due to melting and rapid solidification in the case of very fine powder or ligaments (<16 μm) and to the fact that the crystallization temperature was not reached in the case of the large particles (16 to 53 μm).

  7. Optical exchange spring effect in RF-annealed Fe-based amorphous ribbons

    NASA Astrophysics Data System (ADS)

    Setoodeh, V.; Hosseini, S. I.; Ghanaatshoar, M.; Shokri, B.

    2013-01-01

    We report the surface exchange spring behavior in Fe-based amorphous ribbons which is detected by the magneto-optical Kerr effect. To realize this effect at the surface of FeSiB, the radio frequency (RF) radiation is used to change the magnetic phase of its outermost atomic surface layers. The RF radiation produced by a capacitively coupled parallel plate plasma reactor creates a nanometric hard magnetic layer on the surface of Fe-based ribbons and leaves the magnetically soft volume without any substantial modification.

  8. Magnetic properties of Fe-based glass-coated microwires

    NASA Astrophysics Data System (ADS)

    Zhukov, A.; Vázquez, M.; Velázquez, J.; Hernando, A.; Larin, V.

    1997-06-01

    Axial hysteresis loops of glass-coated amorphous Fe 70B 15Si 10C 5 microwire have been measured as a function of both the diameter of metallic nucleus (from 3.7-14.9 μm) and the thickness of the coating (4.0-9.6 μm). They exhibit low-field rectangular hysteresis loops with a single and large Barkhausen jump even for samples as short as 5 mm long. Coercivity remarkably increases (roughly from 1 to 10 Oe) and remanence decreases (from 1 to 0.45 T), respectively, as the ratio of metallic nucleus radius to the total radius of the wire decreases from 0.63 to 0.16. The strength of the internal stresses induced during the fabrication depends on this ratio, and the easy axes of the corresponding magnetoelastic anisotropies determine the actual value of coercivity and remanence for these microwires.

  9. Vector magnetic properties of Fe-based amorphous sheets under alternating flux condition

    NASA Astrophysics Data System (ADS)

    Ueno, S.; Todaka, T.; Enokizono, M.

    2012-04-01

    This paper presents measured vector magnetic properties of Fe-based amorphous sheets under alternating flux conditions in arbitrary direction. It is well known that amorphous material has usually isotropic magnetic property; however it is changeable by heat-treatment and shows complicated aspects. In this paper, the relationship between the magnetic flux density and field strength vector and iron loss under alternating flux conditions is measured by using a vector magnetic property measurement system. Moreover, the iron losses depending on the exciting frequency are discussed. The results show a weak anisotropy in plane and the frequency dependence of the iron losses shows different tendency in each direction.

  10. Microstructure and Corrosion Resistance of Plasma Sprayed Fe-Based Alloy Coating as an Alternative to Hard Chromium

    NASA Astrophysics Data System (ADS)

    Lu, Wenhuan; Wu, Yuping; Zhang, Jingjing; Hong, Sheng; Zhang, Jianfeng; Li, Gaiye

    2011-09-01

    Fe-based alloy coating (FAC) was prepared from Fe-based amorphous metallic powders on low-carbon steel by plasma spray. The microstructures and corrosion resistances (salt spray and electrochemical tests) of the FAC and the reference hard chromium coatings (HCC) were investigated. The results indicated that the as-sprayed FAC consisted of amorphous phase, nanocrystalline grains, and borides. Both the FAC and HCC adhered well to the low-carbon steel substrate, but there are micro-cracks and pores located in FAC, which disappeared after the sealing treatment. After 60 days (1440 h) of corrosion tests by salt spray, the weight loss of FAC was about 10% of the HCC, but that of the sealed FAC (SFAC) was only about 4% of HCC. The electrochemical tests indicated that the HCC had the lowest E corr (-629 mV) and highest I corr (63.2 mA/m2). Correspondingly, the SFAC possessed the highest E corr (-321 mV) and lowest I corr (6.97 mA/m2). These suggested that the resistance to corrosion sequence ( R) among these coatings was R SFAC > R FAC > R HCC. Therefore, this Fe-based alloy coating could be applied as a good alternative material to hard chromium in corrosion environments.

  11. Densification behavior, nanocrystallization, and mechanical properties of spark plasma sintered Fe-based bulk amorphous alloys

    NASA Astrophysics Data System (ADS)

    Singh, Ashish Kumar

    Fe-based amorphous alloys are gaining increasing attention due to their exceptional wear and corrosion resistance for potential structural applications. Two major challenges that are hindering the commercialization of these amorphous alloys are difficulty in processing of bulk shapes (diameter > 10 mm) and lack of ductility. Spark plasma sintering (SPS) is evolving as a promising technique for processing bulk shapes of amorphous and nanocrystalline materials. The objective of this work is to investigate densification behavior, nanocrystallization, and mechanical properties of SPS sintered Fe-based amorphous alloys of composition Fe48Cr15Mo14Y2C15B6. SPS processing was performed in three distinct temperature ranges of amorphous alloys: (a) below glass transition temperature (Tg), (b) between Tg and crystallization temperature (Tx), and (c) above Tx. Punch displacement data obtained during SPS sintering was correlated with the SPS processing parameters such as temperature, pressure, and sintering time. Powder rearrangement, plastic deformation below T g, and viscous flow of the material between Tg and Tx were observed as the main densification stages during SPS sintering. Micro-scale temperature distributions at the point of contact and macro-scale temperature distribution throughout the sample during SPS of amorphous alloys were modeled. The bulk amorphous alloys are expected to undergo structural relaxation and nanocrystallization during SPS sintering. X-ray diffraction (XRD), small angle neutron scattering (SANS), and transmission electron microscopy (TEM) was performed to investigate the evolution of nanocrystallites in SPS sintered Fe-based bulk amorphous alloys. The SANS analysis showed significant scattering for the samples sintered in the supercooled region indicating local structural and compositional changes with the profuse nucleation of nano-clusters (~4 nm). Compression tests and microhardness were performed on the samples sintered at different

  12. Effect of residual strain in Fe-based amorphous alloys on field induced magnetic anisotropy and domain structure

    NASA Astrophysics Data System (ADS)

    Azuma, Daichi; Hasegawa, Ryusuke; Saito, Shin; Takahashi, Migaku

    2013-05-01

    Field induced magnetic anisotropy in two Fe-based amorphous alloys with different saturation induction levels (1.56 T and 1.64 T) was investigated by varying magnetic field strength and annealing temperature and domain images were taken on these samples. Residual strain was evaluated by measuring coercivities of the materials after stress-relief annealing. These results are discussed, clarifying the difference between the two Fe-based amorphous alloys.

  13. Electronic structure of Fe-based amorphous alloys studied using electron-energy-loss spectroscopy

    NASA Astrophysics Data System (ADS)

    Wang, H. J.; Gu, X. J.; Poon, S. J.; Shiflet, G. J.

    2008-01-01

    The local atomic electronic structures of Fe-Mo-C-B metallic glasses are investigated using electron energy-loss spectroscopy (EELS). The fracture behavior of this Fe-based amorphous alloy system undergoes the transition from being ductile to exhibiting brittleness when alloyed with Cr or Er atoms. In addition, the glass-forming ability is also enhanced. This plastic-to-brittle transition is suggested to correlate with the change of local atomic short-range order or bonding configurations. Therefore, the bonding configuration of Fe-Mo-C-B-Er(Cr) amorphous alloys is investigated by studying the electronic structure of Fe and C atoms using electron energy-loss spectroscopy. It is shown that the normalized EELS white line intensities of Fe-L2,3 edges decrease slightly with an increasing amount of Er additions, while no noticeable difference is obtained with Cr additions. As for the C K edge, a prominent change of edge shape is observed for both alloy systems, where the first peak corresponding to a 1s→1π* transition increases with increasing Er and Cr additions. Accordingly, it is concluded that changes in the local atomic and electronic structure occur around Fe and C atoms when Er and Cr are introduced into the alloys. Furthermore, it is pointed out that the formation of Er-C and Cr-C carbide like local order inferred from the observed C K edge spectra can provide a plausible explanation for the plastic-to-brittle transition observed in these Fe-based amorphous alloys. In spite of the complexity of electronic and atomic structure in this multicomponent Fe-based metallic glass system, this study could serve as a starting point for providing a qualitative interpretation between electronic structure and plasticity in the Fe-Mo-C-B amorphous alloy system. Complimentary techniques, such as x-ray diffraction and high-resolution transmission electron microscope are also employed, providing a more complete structural characterization.

  14. Microstructure Evaluation of Fe-BASED Amorphous Alloys Investigated by Doppler Broadening Positron Annihilation Technique

    NASA Astrophysics Data System (ADS)

    Lu, Wei; Huang, Ping; Wang, Yuxin; Yan, Biao

    2013-07-01

    Microstructure of Fe-based amorphous and nanocrystalline soft magnetic alloy has been investigated by X-ray diffraction (XRD), transmission electronic microscopy (TEM) and Doppler broadening positron annihilation technique (PAT). Doppler broadening measurement reveals that amorphous alloys (Finemet, Type I) which can form a nanocrystalline phase have more defects (free volume) than alloys (Metglas, Type II) which cannot form this microstructure. XRD and TEM characterization indicates that the nanocrystallization of amorphous Finemet alloy occurs at 460°C, where nanocrystallites of α-Fe with an average grain size of a few nanometers are formed in an amorphous matrix. With increasing annealing temperature up to 500°C, the average grain size increases up to around 12 nm. During the annealing of Finemet alloy, it has been demonstrated that positron annihilates in quenched-in defect, crystalline nanophase and amorphous-nanocrystalline interfaces. The change of line shape parameter S with annealing temperature in Finemet alloy is mainly due to the structural relaxation, the pre-nucleation of Cu nucleus and the nanocrystallization of α-Fe(Si) phase during annealing. This study throws new insights into positron behavior in the nanocrystallization of metallic glasses, especially in the presence of single or multiple nanophases embedded in the amorphous matrix.

  15. Enhanced Giant Magnetoimpedance Effect in Rapid Heat-Treated Fe-Based Amorphous Ribbons

    NASA Astrophysics Data System (ADS)

    Zhang, Yi; Dong, Juan; Feng, Er-Xi; Luo, Cai-Qin; Liu, Qing-Fang; Wang, Jian-Bo

    2013-03-01

    An enhanced giant magnetoimpedance (GMI) effect of Fe-based amorphous ribbons is obtained by rapid heat treatment. The structural investigations on the ribbon reveal the presence of two phases, i.e. a fine grained Fe3Si phase and a residual amorphous phase on rapid heat treatment. The soft magnetic property is improved by rapid heat treatment; the crystal size and grain size of Fe3Si decrease. The maximum magnetoimpedance ratio obtained in the present study is 81% at 10 MHz, and the optimized heat-treated rate is 200°C/min. Separated GMI curves are observed after the simultaneous rapid heat treatment and magnetic field annealing. This suggests that tailoring of the nanocrystalline microstructures induced by optimum rapid heat treatment conditions can result in an excellent GMI effect.

  16. Fe-based bulk amorphous alloys with iron contents as high as 82 at%

    NASA Astrophysics Data System (ADS)

    Li, Jin-Feng; Liu, Xue; Zhao, Shao-Fan; Ding, Hong-Yu; Yao, Ke-Fu

    2015-07-01

    Fe-based bulk amorphous alloys (BAAs) with high Fe contents are advantageous due to their high saturation magnetization and low cost. However, preparing Fe-based BAAs with Fe contents higher than 80 at% is difficult due to their poor glass forming abilities (GFA). In this study, an Fe81P8.5C5.5B2Si3 BAA with a diameter of 1 mm and a saturation magnetization of 1.56 T was successfully prepared using the fluxing and copper mold casting methods. In addition, by introducing a small amount of elemental Mo to the alloy, an Fe82Mo1P6.5C5.5B2Si3 BAA rod with a diameter of 1 mm, a high saturation magnetization of 1.59 T, a high yield stress of 3265 MPa, and a clear plasticity of 1.3% was prepared in the same way. The cost effectiveness and good magnetic properties of these newly-developed Fe-based BAAs with Fe contents as high as 82 at% would be advantageous and promising for industrial applications.

  17. Annealing temperature effect on microstructure, magnetic and microwave properties of Fe-based amorphous alloy powders

    NASA Astrophysics Data System (ADS)

    He, Jinghua; Wang, Wei; Wang, Aimin; Guan, Jianguo

    2012-09-01

    Fe74Ni3Si13Cr6W4 amorphous alloy powders were annealed at different temperature (T) for 1.5 h to fabricate the corresponding amorphous and nanocrystalline powders. The influences of T on the crystalline structure, morphology, magnetic and microwave electromagnetic properties of the resultant samples were investigated via X-ray diffraction, scanning electron microscopy, vibrating sample magnetometer and vector network analyzer. The results show that the powder samples obtained at T of 650 °C or more are composed of lots of ultra-fine α-Fe(Si) grains embedded in an amorphous matrix. When T increases from 350 to 750 °C, the saturated magnetization and coercivity of the as-annealed powder samples both increase monotonously whereas the relative real permittivity shows a minimal value and the relative real permeability shows a maximal value at T of 650 °C. Thus the powder samples annealed at 650 °C show optimal reflection loss under -10 dB in the whole C-band. These results here suggest that the annealing heat treatment of Fe-based amorphous alloy is an effective approach to fabricate high performance microwave absorber with reasonable permittivity and large permeability simultaneously via adjusting T.

  18. Magnetic structure of Fe-based amorphous and thermal annealed microwires

    NASA Astrophysics Data System (ADS)

    Olivera, J.; Provencio, M.; Prida, V. M.; Hernando, B.; Santos, J. D.; Pérez, M. J.; Gorria, P.; Sánchez, M. L.; Belzunce, F. J.

    2005-07-01

    The magnetic structure of amorphous and thermal annealed glass coated microwires is studied by thermomagnetic, DSC, and Bitter domain pattern techniques. The long-range dipolar interaction between parallel aligned microwires and the appearance of large Barkhausen jumps steps in the axially magnetized loops are discussed in terms of reversal magnetization process.

  19. New Fe-based amorphous compound powder cores with superior DC-bias properties and low loss characteristics

    NASA Astrophysics Data System (ADS)

    Wang, Xiangyue; Lu, Caowei; Guo, Feng; Lu, Zhichao; Li, Deren; Zhou, Shaoxiong

    2012-09-01

    The Fe-Si-B-P-C metallic glassy alloys exhibit relatively high glass forming ability (GFA) as well as good soft magnetic properties such as ultra-low core loss. In this paper, the metallic glassy alloy (Fe0.76Si0.09B0.10P0.05)98C2 has been newly developed. A new Fe-based amorphous compound powder was prepared from FeSiB amorphous powder by crushing the amorphous ribbons as the first magnetic component and FeSiBPC metallic glassy powder by water atomization as the second magnetic component. Subsequently by adding organic and inorganic binders to the compound powder and cold pressing, the new Fe-based amorphous compound powder cores were fabricated. These new Fe-based amorphous compound powder cores combine the superior DC-bias properties and the excellently low core loss. The core loss of 453 kW/m3 at Bm=0.1 T and f=100 kHz was obtained when the mass ratio of FeSiB/FeSiBPC equals 3:2, and meanwhile the DC-bias properties of the new Fe-based amorphous compound powder cores just increased by 10% at H=100 Oe for μ=60 compared to those of the FeSiBPC powder cores. In addition, with the increase in the content of the FeSiPC metallic glassy powder, the core loss tends to decrease.

  20. Characterization of Vc-Vb Particles Reinforced Fe-Based Composite Coatings Produced by Laser Cladding

    NASA Astrophysics Data System (ADS)

    Qu, K. L.; Wang, X. H.; Wang, Z. K.

    2016-03-01

    In situ synthesized VC-VB particles reinforced Fe-based composite coatings were produced by laser beam melting mixture of ferrovanadium (Fe-V) alloy, boron carbide (B4C), CaF2 and Fe-based self-melting powders. The results showed that VB particles with black regular and irregular blocky shape and VC with black flower-like shape were uniformly distributed in the coatings. The type, amount, and size of the reinforcements were influenced by the content of FeV40 and B4C powders. Compared to the substrate, the hardness and wear resistance of the composite coatings were greatly improved.

  1. Wear Resistant Amorphous and Nanocomposite Steel Coatings

    SciTech Connect

    Branagan, Daniel James; Swank, William David; Haggard, Delon C; Fincke, James Russell; Sordelet, D.

    2001-10-01

    In this article, amorphous and nanocomposite thermally deposited steel coatings have been formed by using both plasma and high-velocity oxy-fuel (HVOF) spraying techniques. This was accomplished by developing a specialized iron-based composition with a low critical cooling rate (?104 K/s) for metallic glass formation, processing the alloy by inert gas atomization to form micron-sized amorphous spherical powders, and then spraying the classified powder to form coatings. A primarily amorphous structure was formed in the as-sprayed coatings, independent of coating thickness. After a heat treatment above the crystallization temperature (568°C), the structure of the coatings self-assembled (i.e., devitrified) into a multiphase nanocomposite microstructure with 75 to 125 nm grains containing a distribution of 20 nm second-phase grain-boundary precipitates. Vickers microhardness testing revealed that the amorphous coatings were very hard (10.2 to 10.7 GPa), with further increases in hardness after devitrification (11.4 to 12.8 GPa). The wear characteristics of the amorphous and nanocomposite coatings were determined using both two-body pin-on-disk and three-body rubber wheel wet-slurry sand tests. The results indicate that the amorphous and nanocomposite steel coatings are candidates for a wide variety of wear-resistant applications.

  2. Domain structure and magnetization loss in a toroidal core based on an Fe-based amorphous alloy

    NASA Astrophysics Data System (ADS)

    Azuma, Daichi; Hasegawa, Ryusuke; Saito, Shin; Takahashi, Migaku

    2012-04-01

    By utilizing a wide-view Kerr-effect magnetic domain observation system designed for domain observation on curved surfaces, domain images were taken on the surface of a toroidal core based on an Fe-based amorphous alloy. The results of the observation are discussed in terms of Bertotti's eddy-current loss model, helping to clarify the concept of magnetic objects proposed by the model.

  3. Microstructure and elevated temperature wear behavior of induction melted Fe-based composite coating

    NASA Astrophysics Data System (ADS)

    Hu, Ge; Meng, Huimin; Liu, Junyou

    2014-10-01

    Fe-based composite coating prepared onto the component of guide wheel using ultrasonic frequency inductive cladding (UFIC) technique has been investigated in terms of microstructure, phase constitutions, microhardness and elevated temperature wear behavior by scanning electron microscopy (SEM), energy-dispersive spectrometer (EDS), X-ray diffraction (XRD), Vickers microhardness tester and ball-on-disc wear tester. The results indicated that the primary phase in the coating contained austenite γ-Fe, eutectic γ-Fe/(Cr,Fe)2B, boride (Cr,Fe)2B and precipitation enriched in Mo. The average microhardness of the coating was 760 ± 10 HV0.2, which was three times higher than that of the substrate. With increasing temperature, the friction coefficients of the coating and high-chromium cast iron decreased gradually while the wear rates increased during dry sliding wear condition. The relative wear resistance of the coating was 1.63 times higher than that of the high-chromium cast iron at 500 °C, which was ascribed to the hard borides with high thermal stability uniformly embedded in the coating and the formation of dense transfer layer formed onto the worn surface. The high temperature wear mechanism of the coating was dominated by mild abrasive wear. The study revealed that Fe-based composite coating had excellent high temperature wear resistance under dry sliding wear condition.

  4. Microstructure and corrosion resistance of Fe/Mo composite amorphous coatings prepared by air plasma spraying

    NASA Astrophysics Data System (ADS)

    Jiang, Chao-ping; Xing, Ya-zhe; Zhang, Feng-ying; Hao, Jian-min

    2012-07-01

    Fe/Mo composite coatings were prepared by air plasma spraying (APS) using Fe-based and Mo-based amorphous and nanocrystalline mixed powders. Microstructural studies show that the composite coatings present a layered structure with low porosity due to adding the self-bonded Mo-based alloy. Corrosion behaviors of the composite coatings, the Fe-based coatings and the Mo-based coatings were investigated by electrochemical measurements and salt spray tests. Electrochemical results show that the composite coatings exhibit a lower polarization current density and higher corrosion potentials than the Fe-based coating when tested in 3.5wt% NaCl solutions, indicating superior corrosion resistance compared with the Fe-based coating. Also with the increase in addition of the Mo-based alloy, a raised corrosion resistance, inferred by an increase in corrosion potential and a decrease in polarization current density, can be found. The results of salt spray tests again show that the corrosion resistance is enhanced by adding the Mo-based alloy, which helps to reduce the porosity of the composite coatings and enhance the stability of the passive films.

  5. Fractal properties of worn surface of Fe-based alloy coatings during rolling contact process

    NASA Astrophysics Data System (ADS)

    Chen, Shu-ying; Wang, Hai-dou; Ma, Guo-zheng; Kang, Jia-jie; Xu, Bin-shi

    2016-02-01

    The rolling contact fatigue (RCF) failure procedure of Fe-based alloy coating, fabricated by high efficient plasma spray (PS) technology, was investigated by a double-roller test machine with oil lubrication under pure rolling contact condition. The fractal dimension (FD) was utilized to quantitatively characterize the profile of the worn surface at different experiment stage and the failure mechanism of the coating was discussed. The results indicated that the nonlinear morphologies of the worn surface of Fe-Cr alloy coating possessed excellent fractal properties. The failure procedure could be divided into four stages according to the value and change rule of FD, i.e. (1) running-in stage, (2) stable abrade stage, (3) accelerated damage stage, (4) unstable removal stage.

  6. Advanced thermal barrier system bond coatings for use on Ni, Co-, and Fe-base alloy substrates

    NASA Technical Reports Server (NTRS)

    Stecura, S.

    1985-01-01

    New and improved Ni-, Co-, and Fe-base bond coatings have been identified for the ZrO2-Y2O3 thermal barrier coatings to be used on NI-, Co-, and Fe-base alloy substrates. These bond coatings were evaluated in a cyclic furnace between 1120 and 1175 C. It was found that MCrAlYb (where M = Ni, Co, or Fe) bond coating thermal barrier systems. The longest life was obtained with the FeCrAlYb thermal barrier system followed by NiCrAlYb and CoCrAlYb thermal barrier systems in that order.

  7. Microstructure and Corrosion Resistance of Fe-Based Coatings Prepared by Twin Wires Arc Spraying Process

    NASA Astrophysics Data System (ADS)

    Lin, Jinran; Wang, Zehua; Lin, Pinghua; Cheng, Jiangbo; Zhang, Jingjing; Zhang, Xin

    2014-02-01

    FeB, FeBSi, and FeNiCrBSiNbW coatings were prepared by twin wires arc spraying process on AISI 1045 steel substrate, and the microstructure and phases were characterized by scanning electron microscope, transmission electron microscope, and x-ray diffraction. The corrosion resistance was investigated by means of electrochemical tests. It was found that FeB coating and FeBSi coating were composed of α-Fe, FeO, and Fe2O3 phases. FeNiCrBSiNbW coating consisted of amorphous phase and α-(Fe, Cr) nanocrystalline phase, with porosity of 1.8%, hardness of 807 Hv0.1 and tensile bonding strength of 52.1 MPa. Three kinds of electrochemical tests were employed to identify the corrosion resistance of the coatings. The results indicated that the FeNiCrBSiNbW coating had a superior corrosion resistance, much better than FeB and FeBSi coatings. It was attributed to the amorphous/nanocrystalline structure and the presence of corrosion-resistant element Cr.

  8. Unusual high Bs for Fe-based amorphous powders produced by a gas-atomization technique

    NASA Astrophysics Data System (ADS)

    Yoshida, K.; Bito, M.; Kageyama, J.; Shimizu, Y.; Abe, M.; Makino, A.

    2016-05-01

    Fe-based alloy powders with a high Fe content of about 81 at.% were produced by a gas-atomization technique. Powders of Fe81Si1.9B5.7P11.4 (at.%) alloy showed a good glass forming ability and exhibited unusual high saturation magnetic flux density of 1.57 T. The core-loss property at a frequency of 100 kHz for the compacted core made of the Fe81Si1.9B5.7P11.4 powder is evaluated to be less than 500 kW/m3 under a maximum induction of 100 mT. Moreover, good DC-superposition characteristic of the core was also confirmed. These results suggest that the present Fe-based alloy powder is promising for low-loss magnetic-core materials and expected to contribute in miniaturization of electric parts in the near future.

  9. Effect of chemically active medium on frequency dependence of magnetic losses in soft magnetic Fe-based amorphous alloys

    NASA Astrophysics Data System (ADS)

    Skulkina, N. A.; Ivanov, O. A.; Stepanova, E. A.; Pavlova, I. O.

    2013-03-01

    The effects of the electrolytic hydrogenation and oxidation and of the interaction of the surface ribbon with water and vapor on the frequency dependence of magnetic losses per magnetization-reversal cycle are studied based on the example of soft magnetic Fe81B13Si4C2 amorphous alloy, which exhibits a positive saturation magnetostriction. It was shown that, after the hydrogenation and oxidation of soft magnetic amorphous alloys, their frequency dependences of magnetic losses per magnetization-reversal cycle, which are reduced to unit induction, exhibit groups of hydrogen- and oxygen-related peaks in the frequency ranges of 35-55 and 55-80 Hz, which can be explained by the formation of O- A and H- A atomic pairs (where A are atoms of alloy components) and their reorientation in a magnetic field in the course of magnetization reversal at certain frequencies. The formation of analogous groups of peaks for samples of soft magnetic Fe-based amorphous alloys was observed after the interaction of the ribbon surface with water and vapor and after heat treatment in air. This fact confirms the possibility of the hydrogenation and oxidation of the alloys during the aforementioned processes.

  10. Comparison of Crevice Corrosion of Fe-Based Amorphous Metal and Crystalline Ni-Cr-Mo Alloy

    SciTech Connect

    Shan, X; Ha, H; Payer, J H

    2008-07-24

    The crevice corrosion behaviors of an Fe-based bulk metallic glass alloy (SAM1651) and a Ni-Cr-Mo crystalline alloy (C-22) were studied in 4M NaCl at 100 C with cyclic potentiodynamic polarization and constant potential tests. The corrosion damage morphologies, corrosion products and the compositions of corroded surfaces of these two alloys were studied with optical 3D reconstruction, Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and Auger Electron Spectroscopy (AES). It was found that the Fe-based bulk metallic glass (amorphous alloy) SAM1651 had a more positive breakdown potential and repassivation potential than crystalline alloy C-22 in cyclic potentiodynamic polarization tests and required a more positive oxidizing potential to initiate crevice corrosion in constant potential test. Once crevice corrosion initiated, the corrosion propagation of C-22 was more localized near the crevice border compared to SAM1651, and SAM1651 repassivated more readily than C-22. The EDS results indicated that the corrosion products of both alloys contained high amount of O and were enriched in Mo and Cr. The AES results indicated that a Cr-rich oxide passive film was formed on the surfaces of both alloys, and both alloys were corroded congruently.

  11. Influence of Weak External Magnetic Field on Amorphous and Nanocrystalline Fe-based Alloys

    SciTech Connect

    Degmova, J.; Sitek, J.

    2010-07-13

    Nanoperm, Hitperm and Finamet amorphous and nanocrystalline alloys were measured by Moessbauer spectrometry in a weak external magnetic field of 0.5 T. It was shown that the most sensitive parameters of Moessbauer spectra are the intensities of the 2nd and the 5th lines. Rather small changes were observed also in the case of internal magnetic field values. The spectrum of nanocrystalline Nanoperm showed the increase in A{sub 23} parameter (ratio of line intensities) from 2.4 to 3.7 and decrease of internal magnetic field from 20 to 19 T for amorphous subspectrum under the influence of magnetic field. Spectrum of nanocrystalline Finemet shown decrease in A{sub 23} parameter from 3.5 to 2.6 almost without a change in the internal magnetic field value. In the case of amorphous Nanoperm and Finemet samples, the changes are almost negligible. Hitperm alloy showed the highest sensitivity to the weak magnetic field, when the A{sub 23} parameter increased from 0.4 to 2.5 in the external magnetic fields. The A{sub 23} parameter of crystalline subspectrum increased from 2.7 to 3.8 and the value of internal magnetic field corresponding to amorphous subspectrum increased from 22 to 24 T. The behavior of nanocrystalline alloys under weak external magnetic field was analyzed within the three-level relaxation model of magnetic dynamics in an assembly of single-domain particles.

  12. The frequency dependence of demagnetizing factor of a Fe-based amorphous ribbon

    NASA Astrophysics Data System (ADS)

    Zhmetko, D. N.; Troschenkov, Yu. N.; Matsura, A. V.

    2012-08-01

    The frequency dependence of total and internal demagnetizing factors has been investigated. A minimum of the demagnetizing factor at optimal frequency of magnetization reversal is revealed. The influence of the demagnetizing factor on the frequency dependence of magnetic properties of amorphous ribbon is studied.

  13. Corrosion behaviors of amorphous and nanocrystalline Fe-based alloys in NaCl solution.

    PubMed

    Li, Xiang; Wang, Yuxin; Du, Chunfeng; Yan, Biao

    2010-11-01

    Amorphous Fe(73.5)Si(13.5)B9Nb3Cu1 alloy was prepared by the chill block melt-spinning process and nanocrystalline Fe(73.5)Si(13.5)B9Nb3Cu1 alloy was obtained by annealing. The crystallization behaviors were analysed by DSC, XRD and TEM. The electrochemical corrosion behaviors in different annealed states were performed by linear polarization method and electrochemical impedance spectroscopy in 3.5% NaCl solution. The results show that the crystallization of amorphous alloy occurs in the two steps. Some nanometer crystals appear when annealing in 550 degrees C and 600 degrees C, respectively with grain size 13 nm and 15 nm. The nanocrystalline alloy has a tendency to passivation and lower anodic current density than amorphous alloy. It indicates that nanocrystalline alloy has a higher corrosion resistance. Amorphous Fe(73.5)Si(13.5)B9Nb3Cu1 alloy consisted of only single semi-circle. When the alloy was annealed in 600 degrees C, its EIS consisted of two time constants, i.e., high frequency and low frequency capacitive loops. The charge transfer reaction resistances increases as annealing temperature rises. PMID:21137903

  14. Structural Relaxation and Nanocrystallization-Induced Laser Surface Hardening of Fe-Based Bulk Amorphous Alloys

    NASA Astrophysics Data System (ADS)

    Singh, Ashish K.; Alavi, S. Habib; Paital, Sameer R.; Dahotre, Narendra B.; Harimkar, Sandip P.

    2014-06-01

    Amorphous metallic alloys or bulk metallic glasses are emerging as promising materials for a range of structural, microelectromechanical systems, and biomedical applications. With the recent developments in spark plasma sintering and superplastic forming of the amorphous alloys, it is likely that the amorphous alloys will find a place in new applications. In this article, surface hardening of spark plasma sintered Fe48Cr15Mo14Y2C15B6 bulk amorphous alloys using a continuous-wave Nd:YAG laser is reported. Depending on the processing parameters, the laser surface irradiation causes structural relaxation (enhanced medium-range ordering and/or annihilation of excess free volume) and nanocrystallization of hard carbides (M23C6 and M7C3), resulting in surface hardening. Detailed investigations on the thermal effects, microstructural modifications, and hardness improvements due to laser surface irradiation with laser fluence in the range of 1.77-2.36 J/mm2 are presented. An increase in hardness in the range of 1360-1560 HV for laser surface-treated alloys compared to 1200 HV for as-sintered alloys over a hardening depth of about 50-80 µm is observed.

  15. Magnetization kinetics in tension and field annealed Fe-based amorphous alloys

    NASA Astrophysics Data System (ADS)

    Hasegawa, Ryusuke; Takahashi, Kengo; Francoeur, Bruno; Couture, Pierre

    2013-05-01

    Magnetization kinetics in tension-annealed and field-annealed amorphous magnetic materials indicates that strain and magnetic fields are equally effective in inducing and relaxing local structural and magnetic anisotropy changes. This observation is based on the thermomagnetic aging of the magnetic properties obtained in the materials studied.

  16. Domain structure of Fe-based microwires

    NASA Astrophysics Data System (ADS)

    Baranov, S. A.; Laroze, D.; Vargas, P.; Vazquez, M.

    2006-02-01

    Some magnetic characteristics of the Fe-based cast amorphous glass-coated microwires with positive magnetostriction constant are investigated. The residual stress distributions in this type of microwires determine the domain structures and the switching field behavior; in particular, we present a phenomenological law of its temperature dependence, which has a very good agreement with the experimental data.

  17. Magnetron-Sputtered Amorphous Metallic Coatings

    NASA Technical Reports Server (NTRS)

    Thakoor, A. P.; Mehra, M.; Khanna, S. K.

    1985-01-01

    Amorphous coatings of refractory metal/metalloid-based alloys deposited by magnetron sputtering provide extraordinary hardness and wear resistance. Sputtering target fabricated by thoroughly mixing powders of tungsten, rhenium, and boron in stated proportions and pressing at 1,200 degrees C and 3,000 lb/in. to second power (21 MPa). Substrate lightly etched by sputtering before deposition, then maintained at bias of - 500 V during initial stages of film growth while target material sputtered onto it. Argon gas at pressure used as carrier gas for sputter deposition. Coatings dense, pinhole-free, extremely smooth, and significantly resistant to chemical corrosion in acidic and neutral aqueous environments.

  18. Accumulated destructive effect of nanosecond repetitive voltage pulses on the insulated coatings of Fe-based nanocrystalline ribbon

    SciTech Connect

    Zhang, Yu; Liu, Jinliang

    2013-03-11

    Fe-based nanocrystalline ribbon is widely employed in pulsed power devices and accelerators. A temperature accumulation model is put forward to explain the accumulated destructive effect of discharge plasma bombardment on the TiO{sub 2} coatings of nanocrystalline ribbon under 50 Hz/100 ns voltage pulses. Experimental results revealed that the plasma channel expansion caused by air breakdown in the coating crack heated the coating repetitively, and the coating temperature was increased and accumulated around the crack. The fact that repetitive voltage pulses were more destructive than a single pulse with the same amplitude was caused by the intensified coating ablation under the temperature accumulation effect.

  19. Brazing Inconel 625 Using Two Ni/(Fe)-Based Amorphous Filler Foils

    NASA Astrophysics Data System (ADS)

    Chen, Wen-Shiang; Shiue, Ren-Kae

    2012-07-01

    For MBF-51 filler, the brazed joint consists of interfacial grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr-rich matrix. In contrast, the VZ-2106 brazed joint is composed of interfacial Nb6Ni16Si7 precipitates as well as grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr/Fe-rich matrix. The maximum tensile strength of 443 MPa is obtained from the MBF-51 brazed specimen. The tensile strengths of VZ-2106 brazed joints are approximately 300 MPa. Both amorphous filler foils demonstrate potential in brazing IN-625 substrate.

  20. Wear Resistant Amorphous and Nanocomposite Coatings

    SciTech Connect

    Racek, O

    2008-03-26

    Glass forming materials (critical cooling rate <10{sup 4}K.s{sup -1}) are promising for their high corrosion and wear resistance. During rapid cooling, the materials form an amorphous structure that transforms to nanocrystalline during a process of devitrification. High hardness (HV 1690) can be achieved through a controlled crystallization. Thermal spray process has been used to apply coatings, which preserves the amorphous/nanocomposite structure due to a high cooling rate of the feedstock particles during the impact on a substrate. Wear properties have been studied with respect to process conditions and feedstock material properties. Application specific properties such as sliding wear resistance have been correlated with laboratory tests based on instrumented indentation and scratch tests.

  1. Applications in the Nuclear Industry for Corrosion-Resistant Amorphous-Metal Thermal-Spray Coatings

    SciTech Connect

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Fe-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  2. Investigation of Cu-Fe-based coating produced on copper alloy substrate by laser induction hybrid rapid cladding

    NASA Astrophysics Data System (ADS)

    Zhou, Shengfeng; Zhang, Tianyou; Xiong, Zheng; Dai, Xiaoqin; Wu, Chao; Shao, Zhishong

    2014-07-01

    The Cu-Fe-based coating was produced on copper alloy substrate by laser induction hybrid rapid cladding (LIHRC). The results showed that the maximum laser scanning speed and the maximum powder feeding rate can be increased to 3200 mm/min and 110 g/min, respectively. The coating was mainly composed of α-Fe and ɛ-Cu phases. At the bottom of coating, Cu-rich matrix took on planar growth and columnar dendritic morphology. In the center of coating, Fe-rich spherical particles containing a supersaturated Cu were embedded in Cu-rich matrix and many fine Cu-rich grains were precipitated inside the Fe-rich spherical particles. However, at the top of coating, the smaller Fe-rich spherical particles were embedded inside the larger Cu-rich spherical particles which were embedded in the dendritic Fe-rich matrix. The microhardness of coating was much three times higher than that of substrate.

  3. Influence of the Spray Gun Type on Microstructure and Properties of HVAF Sprayed Fe-Based Corrosion Resistant Coatings

    NASA Astrophysics Data System (ADS)

    Milanti, A.; Koivuluoto, H.; Vuoristo, P.

    2015-10-01

    The aim of this study is to evaluate the microstructural details and corrosion properties of novel Fe-based coatings prepared using two different generations of HVAF spray guns. These two generations of HVAF guns are Activated Combustion HVAF (AC-HVAF, 2nd generation) M2 gun and Supersonic Air Fuel HVAF (SAF, 3rd generation) M3 gun. Structural details were analysed using x-ray diffractometry and field-emission scanning electron microscope. Higher denseness with homogeneous microstructure was achieved for Fe-based coating deposited by the M3 process. Such coatings exhibit higher particle deformation and lower oxide content compared to coatings manufactured with M2 gun. Corrosion properties were studied by open-cell potential measurements and electrochemical impedance spectroscopy. The lower porosity and higher interlamellar cohesion of coating manufactured with M3 gun prevent the electrolyte from penetrating through the coating and arriving to the substrate, enhancing the overall corrosion resistance. This can be explained by the improved microstructures and coating performance.

  4. Characterization of atomic-level structure in Fe-based amorphous and nanocrystalline alloy by experimental and modeling methods

    SciTech Connect

    Babilas, Rafał

    2015-09-15

    The atomic structure of Fe{sub 70}Nb{sub 10}B{sub 20} alloy in “as-cast” state and after annealing was investigated using high-energy X-ray diffraction (XRD), Mössbauer spectroscopy (MS) and high resolution transmission electron microscopy (HRTEM). The HRTEM observations allowed to indicate some medium-range order (MRO) regions about 2 nm in size and formation of some kinds of short-range order (SRO) structures represented by atomic clusters with diameter ca. 0.5 nm. The Reverse Monte Carlo (RMC) method basing on the results of XRD measurements was used in modeling the atomic structure of Fe-based alloy. The structural model was described by peak values of partial pair correlation functions and coordination numbers determined by Mössbauer spectroscopy investigations. The three-dimensional configuration box of atoms was obtained from the RMC simulation and the representative Fe-centered clusters were taken from the calculated structure. According to the Gonser et al. approach, the measured spectra of alloy studied were decomposed into 5 subspectra representing average Fe–Fe coordination numbers. Basing on the results of disaccommodation of magnetic permeability, which is sensitive to the short order of the random packing of atoms, it was stated that an occurrence of free volume is not detected after nanocrystallization process. - Highlights: • Atomic cluster model of amorphous structure was proposed for studied glassy alloy. • Short range order (ca. 0.5 nm) regions interpreted as clusters were identified by HREM. • Clusters correspond to coordination numbers (N = 4,6,8,9) calculated by using Gonser approach. • Medium-range order (ca. 2 nm) could be referred to few atomic clusters. • SRO regions are able to grow up as nuclei of crystalline bcc Fe and iron borides. • Crystalline particles have spherical morphology with an average diameter of 20 nm.

  5. Microstructure and wear resistance of Fe-based WC coating by multi-track overlapping laser induction hybrid rapid cladding

    NASA Astrophysics Data System (ADS)

    Zhou, Shengfeng; Dai, Xiaoqin; Zheng, Haizhong

    2012-02-01

    The carck-free Fe-based +20 wt% WC coating with large area was produced by mutli-track overlapping laser induction hybrid rapid cladding. The results showed that the maximum laser scanning speed and the maximum feeding rate of powder can be increased to 3500 mm/min and 120 g/min, respectively. The cast WC particles were dissolved almost completely and had a worse wettability with Fe-based metal matrix. The precipitated carbides such as M 12C and M 23C 6 (M=Fe, W, Cr) formed an intergranular network around the primary Fe-based phase enriched with tungsten. The microhardness of coating decreased first, and then increased slightly with an increase in the track. The first track had the highest microhardness (i.e. 870HV 0.2). Moreover, the wear weight of coating approximately had a linear relationship with the sliding distance, and increased with an increase in the sliding speed. The wear rate approximately remained constant with an increase in the sliding distance and was two times lower than that of the hardened steel AISI 1045 with a hardness of 60HRC. The wear mechanism during the dry sliding wear was a combination of oxidation wear and abrasion wear.

  6. HVOF Spraying of Fe-Based MMC Coatings with In Situ Formation of Hard Particles by Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Röttger, A.; Weber, S. L.; Theisen, W.; Rajasekaran, B.; Vaßen, R.

    2012-03-01

    Thick (2-3 mm) Fe-base coatings with admixed ferrotitanium (Fe30Ti70) were applied to austenitic steel by a high-velocity oxy-fuel process (HVOF). Hot-isostatic pressing (HIP) was carried out to the decrease porosity and to increase the material strength, wear resistance, and adhesive bond strength of the deposited coating to the substrate material. SEM and XRD investigations confirmed the formation of hard titanium carbide (TiC) particles during HIP treatment as a result of strong carbon diffusion out of the metal matrix and into the Fe30Ti70 particles. The mechanical and wear properties of the densified coatings were investigated by means of shear tests, hardness measurements, and abrasive wear tests. A comparison of the coatings in the as-sprayed and the HIPed state showed a large increase in the wear resistance due to in situ TiC formation.

  7. Wear and Corrosion Resistance of Fe-Based Coatings Reinforced by TiC Particles for Application in Hydraulic Systems

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Linke, T. F.; Malik, K. M.

    2016-01-01

    Thermally sprayed Fe-based coatings reinforced by TiC particles are a cost-effective alternative to carbide coatings such as WC/CoCr, Cr3C2/NiCr, and hard chrome coatings. They feature a good wear resistance and—with sufficient amount of alloying elements like Cr and Ni—also a high corrosion resistance. In hydraulic systems, the piston is usually coated with hard chrome coatings for protection against corrosion and wear. New water-based hydraulic fluids require an adaption of the coating system. In order to investigate the wear and corrosion resistance of Fe/TiC, a novel powder consisting of a FeCr27Ni18Mo3 matrix and 34 wt.% TiC was applied by HVOF and compared to reference samples made of WC/CoCr (HVAF) and hard chrome. Besides an in-depth coating characterization (metallographic analyses, electron microprobe analyzer-EMPA), wear resistance was tested under reverse sliding in a water-based hydraulic fluid. The novel Fe/TiC coatings showed good wear protection properties, which are comparable to conventional coatings like WC/CoCr (HVAF) and electroplated hard chrome coatings. Corrosion resistance was determined by polarization in application-oriented electrolytes (hydraulic fluid at 60 °C, artificial sea water at RT). The corrosion resistance of the investigated iron-based coatings at 60 °C was superior to the references coatings for both hydraulic fluids. Selected coatings were tested in an application-oriented hydraulic test bench with HFC hydraulic fluid (water polymer solutions) showing comparably good wear and corrosion resistance as the hard chrome-coated reference.

  8. The Corrosion Resistance of Fe-Based Amorphous Metals: Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4 and Other Compositions

    SciTech Connect

    Farmer, J; Haslam, J; Day, S; Lian, T; Saw, C; Hailey, P; Choi, J; Rebak, R; Payer, J; Blue, C; Peters, W; Branagan, D

    2007-07-09

    Several Fe-based amorphous metals were developed with good corrosion resistance. These materials have been produced as melt-spun ribbons, ingots, and thermal-spray coatings. Cyclic polarization has been conducted in several aggressive environments, at ambient temperature, as well as temperatures approaching the boiling points of the test solutions. The hypothesis that the corrosion resistance of iron-based amorphous metals can be enhanced through application of heuristic principles related to the additions of chromium, molybdenum, tungsten has been tested and found to have merit. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature.

  9. Enhancing the efficiency of wastewater treatment by addition of Fe-based amorphous alloy powders with H2O2 in ferrofluid

    NASA Astrophysics Data System (ADS)

    Yang, Chun-Cheng; Bian, Xiu-Fang; Yang, Jian-Fei

    2014-03-01

    Using combination of ferrofluid (FF) and Fe-based amorphous alloy in the advanced treatment of high concentration, organic wastewater was investigated. The addition of Fe73.5Nb3Cu1Si13.5B9 amorphous alloy powders into a FF give rise to a dramatic enhancement in decreasing chemical oxygen demand (COD) and decolorization. The removal rate of COD by using FF that combined Fe73.5Nb3Cu1Si13.5B9 metallic glass (MG) particles reached 92% in the presence of H2O2, nearly more than 50% higher than that by using only FF. Furthermore, compared with the FF, the decolorizing effect of the combination was 20% higher. It has been found that MG powders with the amorphous structures have high efficiency of waste water treatment and lead to high catalytic ability.

  10. Study of the effects of metalloid elements (P, C, B) on Fe-based amorphous alloys by ab initio molecular dynamics simulations

    NASA Astrophysics Data System (ADS)

    Zhang, Wenbiao; Li, Qiang; Duan, Haiming

    2015-03-01

    In order to understand the effects of the metalloid elements M (M: P, C, B) on the atomic structure, glass formation ability (GFA) and magnetic properties of Fe-based amorphous alloys, Fe80P13C7, Fe80P14B6 and Fe80B14C6 amorphous alloys are chosen to study through first-principle simulations in the present work. The atomic structure characteristic of the three amorphous alloys is investigated through the pair distribution functions (PDFs) and Voronoi Polyhedra (VPs) analyses. The PDFs and VPs analyses suggest that the GFA of the three alloys dropped in the order of Fe80P13C7, Fe80P14B6, and Fe80B14C6, which is well consistent with the experimental results. The density of state (DOS) of the three amorphous alloys is calculated to investigate their magnetic properties. Based on the DOS analysis, the average magnetic moment of Fe atom in Fe80P13C7 and Fe80P14B6 amorphous alloys can be estimated to be 1.71 μB and 1.70 μB, respectively, which are in acceptable agreement with the experimental results. However, the calculated average magnetic moment of Fe atom in Fe80B14C6 amorphous alloy is about 1.62 μB, which is far less than the experimental result.

  11. A Study on Cavitation Erosion and Corrosion Behavior of Al-, Zn-, Cu-, and Fe-Based Coatings Prepared by Arc Spraying

    NASA Astrophysics Data System (ADS)

    Kim, Jin-Hong; Lee, Myeong-Hoon

    2010-12-01

    Investigation to find a suitable coating material for a rudder application has been carried out in this study. Ten different coatings were prepared by arc spraying with Al-, Zn-, Cu-, and Fe-based wire feedstock. Both the cavitation erosion and marine corrosion behavior of the arc-sprayed coatings were evaluated, and compared with the conventional anti-corrosion paint. In terms of marine corrosion resistance, aluminum coating was the best among the tested coating systems while stainless steel coating showed the highest resistance against cavitation erosion. In addition, the effects of both the Si composition in Al-based coatings and the Ni composition in Cu- and Fe- based coatings were discussed in this study.

  12. Microstructure and Mechanical Properties of Cr-SiC Particles-Reinforced Fe-Based Alloy Coating

    NASA Astrophysics Data System (ADS)

    Wang, Fu-cheng; Du, Xiao-dong; Zhan, Ma-ji; Lang, Jing-wei; Zhou, Dan; Liu, Guang-fu; Shen, Jian

    2015-12-01

    In this study, SiC particles were first coated with Cr to form a layer that can protect the SiC particles from dissolution in the molten pool. Then, the Cr-SiC powder was injected into the tail of molten pool during plasma-transferred arc welding process (PTAW), where the temperature was relatively low, to prepare Cr-SiC particles reinforced Fe-based alloy coating. The microstructure and phase composition of the powder and surface coatings were analyzed, and the element distribution and hardness at the interfacial region were also evaluated. The protective layer consists of Cr3Si, Cr7C3, and Cr23C6, which play an important role in the microstructure and mechanical properties. The protective layer is dissolved in the molten pool forming a flocculent region and a transition region between the SiC particles and the matrix. The tribological performance of the coating was also assessed using a ring-block sliding wear tester with GGr15 grinding ring under 490 and 980 N load. Cr-SiC particles-reinforced coating has a lower wear rate than the unreinforced coating.

  13. Time of isothermal holding in the course of in-air heat treatment of soft magnetic Fe-based amorphous alloys and their magnetic properties

    NASA Astrophysics Data System (ADS)

    Skulkina, N. A.; Ivanov, O. A.; Pavlova, I. O.; Minina, O. A.

    2011-12-01

    On the example of soft magnetic Fe81B13Si4C2 and Fe77Ni1Si9B13 amorphous alloys, the relation between the level of magnetic properties and duration of isothermal holding in the course of heat treatment in air has been studied. The optimum temperature-dependent time τ of isothermal holding has been shown to be related to the volume fraction of domains ( V orth) with orthogonal magnetization in the initial (quenched) ribbon by equation V orth = ττ1/3. A temperature dependence of the proportionality coefficient α, which determines the degree of diffusion-process activity, has been determined. The results obtained allow us to substantially simplify the choice of optimum conditions of atmospheric heat treatment of soft magnetic Fe-based amorphous ribbons.

  14. Reflection spectra of lunar dust grains with amorphous coatings.

    NASA Technical Reports Server (NTRS)

    Hapke, B.

    1972-01-01

    The suggestion of Bibring et al. (1971) that the low albedos and reddish spectra observed in some lunar fines are caused by a low density amorphous substance which coats the fines is disputed. It is shown that these coatings have only a marginal effect on lunar reflectivity.

  15. Particle In-Flight and Coating Properties of Fe-Based Feedstock Materials Sprayed with Modern Thermal Spray Systems

    NASA Astrophysics Data System (ADS)

    Bobzin, Kirsten; Kopp, Nils; Warda, Thomas; Petkovic, Ivica; Schaefer, Marcel; Landes, Klaus Dieter; Forster, Guenter; Zimmermann, Stephan; Marques, Jose-Luis; Kirner, Stefan; Kauffeldt, Marina; Schein, Jochen

    2013-03-01

    New developments in the field of thermal spraying systems (increased particle velocities, enhanced process stability) are leading to improved coatings. Innovations in the field of feedstock materials are supporting this trend. The combination of both has led to a renaissance of Fe-based feedstocks. Using modern APS or HVOF systems, it is now possible to compete with classical materials for wear and corrosion applications like Ni-basis or metal-matrix composites. This study intends to give an analysis of the in-flight particle and spray jet properties achievable with two different modern thermal spraying systems using Fe-based powders. The velocity fields are measured with the Laser Doppler Anemometry. Resulting coatings are analyzed and a correlation with the particle in-flight properties is given. The experiments are accompanied by computational fluid dynamics simulations of spray jet and particle velocities, leading to a comprehensive analysis of the achievable particle properties with state-of-the-art HVOF and APS systems.

  16. Microstructure and Sliding Wear Behavior of Fe-Based Coatings Manufactured with HVOF and HVAF Thermal Spray Processes

    NASA Astrophysics Data System (ADS)

    Milanti, A.; Matikainen, V.; Bolelli, G.; Koivuluoto, H.; Lusvarghi, L.; Vuoristo, P.

    2016-06-01

    The microstructure and micromechanical behavior of thermally sprayed Fe-based coatings manufactured with high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes were investigated. Fe-Cr-Ni-Si-B-C and Fe-Cr-Ni-Mo-Si-B-C powders were used as the feedstock materials. The coatings showed a highly dense microstructure with near-zero oxidation. The microstructure of the feedstock powders was better retained when sprayed with HVAF process. Differential scanning calorimetry revealed two small exothermic peaks at about 600 °C for the HVOF-sprayed coatings, without any increase in weight in thermogravimetric analysis. It suggested the re-precipitation of carbides that were dissolved during spraying due to the higher particle temperature reported by spray diagnostics system during the HVOF process (≈1800 °C) compared to the HVAF one (≈1400 °C). Micro- and nano-indentations helped to show the difference in inter-lamellar cohesive strength and, in turn, in the particle deposition mechanism. Coatings sprayed with Fe-Cr-Ni-Mo-Si-B-C composition possessed higher sliding wear resistance than that of Fe-Cr-Ni-Si-B-C due to higher nano-hardness. More specifically, HVOF-sprayed Fe-Cr-Ni-Mo-Si-B-C coating showed the largest intra-lamellar hardness, the largest elasticity, and high quality of particle interfaces which resulted in lower sliding wear rate.

  17. Microstructure and Sliding Wear Behavior of Fe-Based Coatings Manufactured with HVOF and HVAF Thermal Spray Processes

    NASA Astrophysics Data System (ADS)

    Milanti, A.; Matikainen, V.; Bolelli, G.; Koivuluoto, H.; Lusvarghi, L.; Vuoristo, P.

    2016-04-01

    The microstructure and micromechanical behavior of thermally sprayed Fe-based coatings manufactured with high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes were investigated. Fe-Cr-Ni-Si-B-C and Fe-Cr-Ni-Mo-Si-B-C powders were used as the feedstock materials. The coatings showed a highly dense microstructure with near-zero oxidation. The microstructure of the feedstock powders was better retained when sprayed with HVAF process. Differential scanning calorimetry revealed two small exothermic peaks at about 600 °C for the HVOF-sprayed coatings, without any increase in weight in thermogravimetric analysis. It suggested the re-precipitation of carbides that were dissolved during spraying due to the higher particle temperature reported by spray diagnostics system during the HVOF process (≈1800 °C) compared to the HVAF one (≈1400 °C). Micro- and nano-indentations helped to show the difference in inter-lamellar cohesive strength and, in turn, in the particle deposition mechanism. Coatings sprayed with Fe-Cr-Ni-Mo-Si-B-C composition possessed higher sliding wear resistance than that of Fe-Cr-Ni-Si-B-C due to higher nano-hardness. More specifically, HVOF-sprayed Fe-Cr-Ni-Mo-Si-B-C coating showed the largest intra-lamellar hardness, the largest elasticity, and high quality of particle interfaces which resulted in lower sliding wear rate.

  18. Neutron-absorbing amorphous alloys for cladding coatings

    NASA Astrophysics Data System (ADS)

    Sevryukov, O. N.; Fedotov, V. T.; Polyansky, A. A.

    2016-04-01

    This paper shows developed compositions of neutron-absorbing cladding alloys based on nickel and containing such elements as B, Gd, Hf, and Mn. The techniques for application of coatings from these alloys on the surface of structural steels have been improved. It has been shown that the amorphous neutron-absorbing coating is more uniform than the crystalline one. The experimental data on the adhesion of cladding coatings with a steel substrate and their neutron-absorbing capacity have been obtained.

  19. Industrial Environmental Testing of Coupons and Prototype Cylinders Coated With Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Aprigliano, L F; Day, S D; Lian, T; Farmer, J C

    2007-03-06

    Iron-based amorphous alloys are desirable for many industrial applications due to their dual capacity to resist corrosion and wear. These alloys may also contain a significant amount of boron which makes them candidates for criticality control, for example, in high-level nuclear waste disposition applications. The Fe-based amorphous alloys can be produced in powder form and then deposited using a HVOF thermal spray process on any surface that needs to be protected. For the current testing coupons of 316L stainless steels were coated with the amorphous alloy SAM2X5 and then tested for corrosion resistance in the salt-fog chamber and in other industrial environments. Prototype cylinders were also prepared and environmentally tested. One cylinder was 30-inch diameter, 88-inch long, and 3/8-inch thick. The coating thickness was 0.015 to 0.019-inch thick. The cylinder was in good condition after the test. Along the body of the cylinder only two pinpoint spot sized signs of rust were seen. Test results will be compared with the behavior of witness materials under the same tested conditions.

  20. Study of the effects of metalloid elements (P, C, B) on Fe-based amorphous alloys by ab initio molecular dynamics simulations

    SciTech Connect

    Zhang, Wenbiao; Li, Qiang E-mail: dhm@xju.edu.cn; Duan, Haiming E-mail: dhm@xju.edu.cn

    2015-03-14

    In order to understand the effects of the metalloid elements M (M: P, C, B) on the atomic structure, glass formation ability (GFA) and magnetic properties of Fe-based amorphous alloys, Fe{sub 80}P{sub 13}C{sub 7}, Fe{sub 80}P{sub 14}B{sub 6} and Fe{sub 80}B{sub 14}C{sub 6} amorphous alloys are chosen to study through first-principle simulations in the present work. The atomic structure characteristic of the three amorphous alloys is investigated through the pair distribution functions (PDFs) and Voronoi Polyhedra (VPs) analyses. The PDFs and VPs analyses suggest that the GFA of the three alloys dropped in the order of Fe{sub 80}P{sub 13}C{sub 7}, Fe{sub 80}P{sub 14}B{sub 6}, and Fe{sub 80}B{sub 14}C{sub 6}, which is well consistent with the experimental results. The density of state (DOS) of the three amorphous alloys is calculated to investigate their magnetic properties. Based on the DOS analysis, the average magnetic moment of Fe atom in Fe{sub 80}P{sub 13}C{sub 7} and Fe{sub 80}P{sub 14}B{sub 6} amorphous alloys can be estimated to be 1.71 μ{sub B} and 1.70 μ{sub B}, respectively, which are in acceptable agreement with the experimental results. However, the calculated average magnetic moment of Fe atom in Fe{sub 80}B{sub 14}C{sub 6} amorphous alloy is about 1.62 μ{sub B}, which is far less than the experimental result.

  1. CORROSION OF AMORPHOUS AND NANOCRYSTALLINE Fe-BASED ALLOYS IN NaCl AND H2SO4 SOLUTIONS

    NASA Astrophysics Data System (ADS)

    Li, Xiang; Lu, Wei; Wang, Yuxin; Yan, Biao; Pan, Deng

    2013-07-01

    Corrosion resistance of nanocrystalline Fe73.5Si13.5B9Nb3Cu1 alloy was investigated and compared to its amorphous counterpart. Low-temperature crystallization occurred during the annealing of amorphous tapes was used to obtain a nanocrystalline structure. The influence of annealing condition on the structure and corrosion resistance of the alloy in NaCl and H2SO4 solutions was investigated. Based on the testing results, it was found that nanocrystalline tapes have higher corrosion resistance than amorphous counterpart and H2SO4 can promote the occurrence of corrosion compared with NaCl.

  2. Performance of Al-Rich Oxidation Resistant Coatings For Fe-Base Alloys

    SciTech Connect

    Pint, Bruce A

    2010-01-01

    Aluminum-rich coatings made by chemical vapor deposition and pack cementation on ferritic (e.g. Fe-9Cr-1Mo) and austenitic (Type 304L) substrates are being evaluated at 650-800 C. For oxidation testing, a humid air environment was used to quantify coating performance, as uncoated substrates experience rapid oxidation at these temperatures. A main goal of this work is to demonstrate the potential benefits and problems with alumina-forming coatings. The higher exposure temperatures were selected to accelerate the degradation of the coating by interdiffusion with the substrate. A general conclusion of this testing was that coatings with less Al and a ferritic Fe(Al) structure could be more durable than higher Al content aluminide coatings which have a large thermal expansion mismatch with these substrates. A lifetime model has been developed using diffusion and oxidation observations to predict coating performance as a function of temperature and initial coating composition. To test and improve the model, additional experiments are now being conducted to determine the effect of substrate composition (e.g. Cr content using Fe-12Cr and Fe-9Cr-2W substrates) and exposure temperature on the critical Al content for coating failure. Because of the unexpectedly low level of Al measured at coating failure ({approx}3.5at.% at 700 C), exposures of specimens with thick ({approx}200 {mu}m) high Al content coatings were stopped after 10kh at 800 C and 20kh at 700 C because extremely long times to failure were predicted. Post-exposure Al concentration profiles for these specimens were measured using electron microprobe.

  3. Performance of Al-rich Oxidation Resistant Coatings for Fe-Base Alloys

    SciTech Connect

    Pint, Bruce A; Zhang, Ying

    2011-01-01

    Aluminum-rich coatings made by chemical vapor deposition and pack cementation on ferritic (e.g. Fe-9Cr-1Mo) and austenitic (Type 304L) substrates are being evaluated at 650-800 C. For oxidation testing, a humid air environment was used to quantify coating performance, as uncoated substrates experience rapid oxidation at these temperatures. A main goal of this work is to demonstrate the potential benefits and problems with alumina-forming coatings. The higher exposure temperatures were selected to accelerate the degradation of the coating by interdiffusion with the substrate. A general conclusion of this testing was that coatings with less Al and a ferritic Fe(Al) structure could be more durable than higher Al content aluminide coatings which have a large thermal expansion mismatch with these substrates. A lifetime model has been developed using diffusion and oxidation observations to predict coating performance as a function of temperature and initial coating composition. To test and improve the model, additional experiments are now being conducted to determine the effect of substrate composition (e.g. Cr content using Fe-12Cr and Fe-9Cr-2W substrates) and exposure temperature on the critical Al content for coating failure. Because of the unexpectedly low level of Al measured at coating failure ({approx}3.5 at.% at 700 C), exposures of specimens with thick ({approx}200 {micro}m) high Al content coatings were stopped after 10kh at 800 C and 20kh at 700 C because extremely long times to failure were predicted. Post-exposure Al concentration profiles for these specimens were measured using electron microprobe.

  4. Performance of Al-Rich Oxidation Resistant Coatings for Fe-Base Alloys

    SciTech Connect

    Pint, Bruce A; Zhang, Ying

    2009-01-01

    Aluminum-rich coatings made by chemical vapor deposition and pack cementation on ferritic (e.g. Fe-9Cr-1Mo) and austenitic (Type 304L) substrates are being evaluated at 650-800 C. For oxidation testing, a humid air environment was used to quantify coating performance, as uncoated substrates experience rapid oxidation at these temperatures. A main goal of this work is to demonstrate the potential benefits and problems with alumina-forming coatings. The higher exposure temperatures were selected to accelerate the degradation of the coating by interdiffusion with the substrate. A general conclusion of this testing was that coatings with less Al and a ferritic Fe(Al) structure could be more durable than higher Al content aluminide coatings which have a large thermal expansion mismatch with these substrates. A lifetime model has been developed using diffusion and oxidation observations to predict coating performance as a function of temperature and initial coating composition. To test and improve the model, additional experiments are now being conducted to determine the effect of substrate composition (e.g. Cr content using Fe-12Cr and Fe-9Cr-2W substrates) and exposure temperature on the critical Al content for coating failure. Because of the unexpectedly low level of Al measured at coating failure ({approx}3.5at.% at 700 C), exposures of specimens with thick ({approx}200 {micro}m) high Al content coatings were stopped after 10kh at 800 C and 20kh at 700 C because extremely long times to failure were predicted. Post-exposure Al concentration profiles for these specimens were measured using electron microprobe.

  5. Preparation and uses of amorphous boron carbide coated substrates

    DOEpatents

    Riley, Robert E.; Newkirk, Lawrence R.; Valencia, Flavio A.

    1981-09-01

    Cloth is coated at a temperature below about 1000.degree. C. with amorphous boron-carbon deposits in a process which provides a substantially uniform coating on all the filaments making up each yarn fiber bundle of the cloth. The coated cloths can be used in the as-deposited condition for example as wear surfaces where high hardness values are needed; or multiple layers of coated cloths can be hot-pressed to form billets useful for example in fusion reactor wall armor. Also provided is a method of controlling the atom ratio of B:C of boron-carbon deposits onto any of a variety of substrates, including cloths.

  6. Preparation and uses of amorphous boron carbide coated substrates

    DOEpatents

    Riley, R.E.; Newkirk, L.R.; Valencia, F.A.; Wallace, T.C.

    1979-12-05

    Cloth is coated at a temperature below about 1000/sup 0/C with amorphous boron-carbon deposits in a process which provides a substantially uniform coating on all the filaments making up each yarn fiber bundle of the cloth. The coated cloths can be used in the as-deposited condition for example as wear surfaces where high hardness values are needed; or multiple layers of coated cloths can be hot-pressed to form billets useful for example in fusion reactor wall armor. Also provided is a method of controlling the atom ratio of B:C of boron-carbon deposits onto any of a variety of substrates, including cloths.

  7. Preparation and uses of amorphous boron carbide coated substrates

    SciTech Connect

    Newkirk, L.R.; Riley, R.E.; Valencia, F.A.; Wallace, T.C.

    1981-09-01

    Cloth is coated at a temperature below about 1000* C. With amorphous boron-carbon deposits in a process which provides a substantially uniform coating on all the filaments making up each yarn fiber bundle of the cloth. The coated cloths can be used in the as-deposited condition for example as wear surfaces where high hardness values are needed; or multiple layers of coated cloths can be hot-pressed to form billets useful for example in fusion reactor wall armor. Also provided is a method of controlling the atom ratio of b:c of boron-carbon deposits onto any of a variety of substrates, including cloths.

  8. Ferromagnetic resonance, magnetic behaviour and structure of Fe-based glass-coated microwires

    NASA Astrophysics Data System (ADS)

    Zhukov, A.; Cobeño, A. F.; Gonzalez, J.; Torcunov, A.; Pina, E.; Prieto, M. J.; Blanco, J. M.; Larin, V.; Baranov, S.

    1999-08-01

    Natural ferromagnetic resonance (NFMR), hysteresis loops and X-ray diffraction have been studied in the Fe-rich microwires with a ratio ρ of the metallic nucleus diameter to the total diameter of the microwires ranging between 0.1 and 0.4. Both coercivity, Hc, and frequency of the NFMR, ωres, increase as ρ decreases. The splitting of ωres was explained from the coexistence of crystalline and amorphous phases.

  9. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    SciTech Connect

    Rapp, R.A.

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  10. The dynamics of the asymmetric motion of domain walls of sandwich domain structure in a Fe-based amorphous ribbon

    NASA Astrophysics Data System (ADS)

    Zhmetko, D. N.; Zhmetko, S. D.; Troschenkov, Y. N.; Matsura, A. V.

    2013-08-01

    The frequency dependence of asymmetry of the domain walls velocity relative to the middle plane of amorphous ribbon is investigated. An additional pressure of the same direction acting on each domain wall caused by dependence of eddy current damping on the coordinate of the domain wall is revealed. The microscopic mechanisms of this additional pressure are considered.

  11. Substrate/layer interface of amorphous-carbon hard coatings

    NASA Astrophysics Data System (ADS)

    Böhme, O.; Cebollada, A.; Yang, S.; Teer, D. G.; Albella, J. M.; Román, E.

    2000-08-01

    A combined study of the crystalline structure, the chemical interaction, and diffusion processes of the substrate/layer interface of amorphous-carbon hard coatings is presented. The structure of the coatings and their gradient layer interface to a chromium buffer layer has been investigated on two substrates [Si(100) and tool steel] using x-ray diffraction (XRD). Chemical interaction and diffusion processes at the interfaces and within the layers were analyzed by Auger electron spectroscopy and x-ray photoemission spectroscopy depth profiles. The chromium buffer layer revealed similar textured structure on both substrates. The subsequent gradient layer was determined (within XRD limits) to be amorphous and composed of an amorphous-carbon and chromium-carbide composite. The chromium carbide maintains the same stoichiometry (Cr3C2), regardless of the gradually changing chromium content. No large-scale interdiffusion was measured, either between or within the layers.

  12. Fe-based composited cores for single-phase transformers fabricated with high-induction amorphous material

    NASA Astrophysics Data System (ADS)

    Hsu, Chang-Hung; Cheng, Shan-Jen; Lee, Chun-Yao; Fu, Chao-Ming; Chang, Chia-Wen

    2014-05-01

    A composite-structured, high-induction, double-layered soft magnetic composite core (SMC) comprised of magnetic amorphous HB1-M, HB1, and SA1 materials was developed. A finite element analysis simulated results for the magnetic loss and magnetic flux density for three types of amorphous cores are quite different from findings for traditional magnetic core structures, such as laminated silicon steel, because the magnetostriction and permeability properties of composite-laminated no-cutting structures can be restrained. The SMC structure showed interesting results for magnetic loss, magnetic flux lines, core vibration, and sound level. The main advantage of transformers assembled with composited-cores of SA1 and HB1 over a higher-induction core single-phase transformer is the significant reduction of magnetic loss. However, the SA1 and HB1 composite core also showed worse results in terms of vibration and sound level because the magnetostriction and magnetic flux density in the core distribution are not quite identical to the results for other core types.

  13. Hardness and microplasticity of nanocrystalline and amorphous calcium phosphate coatings

    NASA Astrophysics Data System (ADS)

    Ievlev, V. M.; Kostyuchenko, A. V.; Darinskii, B. M.; Barinov, S. M.

    2014-02-01

    The hardness of thin (1.0-4.0 μm) hydroxyapatite coatings with different structures (nanocrystalline, amorphous-crystalline, and amorphous) grown by rf magnetron sputtering on Ti and Si plates has been studied using the nanoindentation method. All the grown structures are characterized by the strain which has reversible and irreversible components. The hardness of nanocrystalline coatings (about 10 GPa) corresponds to the average hardness of hydroxyapatite single crystals. The structure of nanocrystalline coatings in the indentation zone and outside it has been investigated and changes in the structure under the indenter have been revealed using high-resolution transmission electron microscopy. From a comparison of the hardnesses of coatings with different structures and based on an analysis of the intragranular structure, it has been assumed that the plastic deformation occurs according to a dislocation-free mechanism. The plastic deformation is interpreted in terms of the cluster representation of the hydroxyapatite structure and amorphous calcium phosphates of the same elemental composition and cluster-boundary sliding during the deformation.

  14. Amorphous silicon carbide coatings for extreme ultraviolet optics

    NASA Technical Reports Server (NTRS)

    Kortright, J. B.; Windt, David L.

    1988-01-01

    Amorphous silicon carbide films formed by sputtering techniques are shown to have high reflectance in the extreme ultraviolet spectral region. X-ray scattering verifies that the atomic arrangements in these films are amorphous, while Auger electron spectroscopy and Rutherford backscattering spectroscopy show that the films have composition close to stoichiometric SiC, although slightly C-rich, with low impurity levels. Reflectance vs incidence angle measurements from 24 to 1216 A were used to derive optical constants of this material, which are presented here. Additionally, the measured extreme ultraviolet efficiency of a diffraction grating overcoated with sputtered amorphous silicon carbide is presented, demonstrating the feasibility of using these films as coatings for EUV optics.

  15. In situ detection method for obtaining permeability of Fe-based amorphous alloys: ac resistance measurement for Fe{sub 84}Nb{sub 7}B{sub 9}

    SciTech Connect

    Ichitsubo, Tetsu; Matsubara, Eiichiro; Tanaka, Satoshi; Nishiyama, Nobuyuki; Amiya, Kenji

    2005-01-17

    In this letter, we propose an in situ detection method for obtaining permeability of soft magnetic Fe-based amorphous alloys. The temperature dependence of ac resistance was measured at different frequencies during heat treatment of Fe{sub 84}Nb{sub 7}B{sub 9} amorphous alloys. A significant increase in the ac ({approx}1000 kHz) resistance appears at around 920 K during the heating process, which arises from the skin effect caused by a marked increase in sample permeability. This skin effect diminishes when the sample is heated to approximately 1100 K, which corresponds to the decrease in its permeability. Consequently, we note that the ac resistance measurement is useful for quick in situ assessment to achieve the soft magnetic property of an Fe-based amorphous alloy.

  16. Plastic Deformation in an Amorphous Ni-P Coating

    SciTech Connect

    Shen, Yongfeng; Liu, Wenning; Sun, Xin; Xue, W. Y.; Wang, Y. D.; Zuo, Liang; Liaw, Peter K.

    2012-05-01

    An experimental and numerical investigation of the hardness and associated plastic deformation in as-deposited and as-annealed nickel-phosphorus (Ni-P) coatings was conducted. In addition to the indentation-deformation behavior, the deformation morphology underneath the indenter was examined. The yield strength extracted from the indentation data is as high as 5.6 GPa, indicating pressure-sensitive plasticity. Results show that the as-deposited Ni-P coating was deformed appreciably through the shear-band mechanism with semi-circular and radial shear-band morphologies. From the incremental loading-unloading cyclic experiments, the phenomena on hardening and recovery, which have scarcely been recognized in amorphous materials at room temperature, were observed in the amorphous coating using instrumented nanoindentation. A numerical simulation of the interfacial indentation test between the Ni-P coating and the substrate reveals the pile-up and shear bands of the Ni-P coating that were observed during the indentation tests.

  17. Glass formation and magnetic properties in the Co and Fe-based amorphous alloy with small Mo or Nb additions

    NASA Astrophysics Data System (ADS)

    Jo, Hye-In; Choi-Yim, Haein

    2012-02-01

    The ferromagnetic metallic glass alloys in the Co-Fe-B-Si-M (M = Mo or Nb) system were investigated. Ingots of [(Co1- x Fe x )0.75B0.2Si0.05]96Mo4 ( x = 0, 0.2, 0.5, 0.8, 1.0) and [(Co1- x Fe x )0.75 B0.2Si0.05]96Nb4 ( x = 0, 0.2, 0.5, 0.8, 1.0) alloys were cast into about 30 µm-thick ribbons by using a melt spinning method. As-spun ribbons were identified as being fully amorphous by using X-ray diffraction (XRD). The thermal stability parameters, such as the supercooled liquid region (Δ T x = T g - T x ) and the exothermic heat (Δ H Exo ), were measured by using differential scanning calorimetry (DSC). For Co-Fe-B-Si-Mo alloys, Δ T x and Δ H Exo were in the range of 41.4-81.7 K and 23.40-104.21 J/g, and for Co-Fe-B-Si-Nb alloys, Δ T x and Δ H Exo were in the range of 60.4-88.0 K and 18.45-62.05 J/g, respectively. These glassy ribbons also exhibited semi-hard magnetic properties, i.e., a coercive force ( H c ) of 67.26-100.68 Oe and a saturation magnetization ( M s ) of 341.288-746.176 emu·cm3.

  18. Pulsed electrodeposition of Co-W amorphous and crystalline coatings

    NASA Astrophysics Data System (ADS)

    Mulukutla, Mrinalini; Kommineni, Vamsi Karthik; Harimkar, Sandip P.

    2012-01-01

    Replacement of hard chromium plating has been of particular interest to many industrial applications, including automotive, aircraft, and machinery parts that require high hardness and wear/corrosion resistance. Co-W alloy coatings, owing to their eco-friendly processing and high hardness/wear resistance, are promising for electrolytic chromium replacement. In the present study, pulsed electrodeposition of amorphous and crystalline Co-W coating is reported. Systematic investigations on the effect of pulse duty cycle and pulse frequency on development of surface microstructure, phases, composition, surface roughness, and micro-hardness are presented. Furthermore, detailed analysis of micro-/nano-mechanical (using ball-on-disc wear tester and nanoindentor) and corrosion (using potentiodynamic polarization method) behavior of optimized Co-W coatings is presented.

  19. Optical absorption of ion-beam sputtered amorphous silicon coatings

    NASA Astrophysics Data System (ADS)

    Steinlechner, Jessica; Martin, Iain W.; Bassiri, Riccardo; Bell, Angus; Fejer, Martin M.; Hough, Jim; Markosyan, Ashot; Route, Roger K.; Rowan, Sheila; Tornasi, Zeno

    2016-03-01

    Low mechanical loss at low temperatures and a high index of refraction should make silicon optimally suited for thermal noise reduction in highly reflective mirror coatings for gravitational wave detectors. However, due to high optical absorption, amorphous silicon (aSi) is unsuitable for being used as a direct high-index coating material to replace tantala. A possible solution is a multimaterial design, which enables exploitation of the excellent mechanical properties of aSi in the lower coating layers. The possible number of aSi layers increases with absorption reduction. In this work, the optimum heat treatment temperature of aSi deposited via ion-beam sputtering was investigated and found to be 450 °C . For this temperature, the absorption after deposition of a single layer of aSi at 1064 nm and 1550 nm was reduced by more than 80%.

  20. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    SciTech Connect

    Farmer, Joseph C.

    2014-07-15

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  1. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    DOEpatents

    Farmer, Joseph C.

    2011-12-13

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  2. Bacterial adhesion on amorphous and crystalline metal oxide coatings.

    PubMed

    Almaguer-Flores, Argelia; Silva-Bermudez, Phaedra; Galicia, Rey; Rodil, Sandra E

    2015-12-01

    Several studies have demonstrated the influence of surface properties (surface energy, composition and topography) of biocompatible materials on the adhesion of cells/bacteria on solid substrates; however, few have provided information about the effect of the atomic arrangement or crystallinity. Using magnetron sputtering deposition, we produced amorphous and crystalline TiO2 and ZrO2 coatings with controlled micro and nanoscale morphology. The effect of the structure on the physical-chemical surface properties was carefully analyzed. Then, we studied how these parameters affect the adhesion of Escherichia coli and Staphylococcus aureus. Our findings demonstrated that the nano-topography and the surface energy were significantly influenced by the coating structure. Bacterial adhesion at micro-rough (2.6 μm) surfaces was independent of the surface composition and structure, contrary to the observation in sub-micron (0.5 μm) rough surfaces, where the crystalline oxides (TiO2>ZrO2) surfaces exhibited higher numbers of attached bacteria. Particularly, crystalline TiO2, which presented a predominant acidic nature, was more attractive for the adhesion of the negatively charged bacteria. The information provided by this study, where surface modifications are introduced by means of the deposition of amorphous or crystalline oxide coatings, offers a route for the rational design of implant surfaces to control or inhibit bacterial adhesion. PMID:26354243

  3. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    SciTech Connect

    Beardsley, M B

    2008-03-26

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  4. An amorphous fluoropolymer: Next generation optical coating candidate

    SciTech Connect

    Chow, R.; Loomis, G.E.; Spragge, M.K.; Lindsey, E.L.; Rainer, F.; Ward, R.L.; Kozlowski, M.R.

    1994-05-01

    Anti-reflective (AR) and high reflector (HR) optical coatings were made by physical vapor deposition (PVD) of Teflon AF2400, a perfluorinated amorphous polymer. The AR had the highest laser damage thresholds recorded for PVD coatings at the Lawrence Livermore National Laboratory damage facility. The HR was a multilayer of ZnS and AF2400. The bandwidth was 550 mn, centered at 1064 mn. Single layers of Teflon AF2400 deposited by PVD were characterized optically. The refractive index could be intentionally reduced below the bulk value by varying either deposition rate or substrate temperature. Scanning electron microscopy and nuclear magnetic resonance observations indicated that morphological changes caused the variations in the refractive index rather than compositional changes.

  5. Synthesis and Thermal Stability of Amorphous Be-B-X Alloy Coatings

    SciTech Connect

    Jankowski, A F; Wall, M A; Nieh, T G

    2004-10-14

    Amorphous Be-B-X alloys are vapor deposited as coatings. The microstructure and hardness of the Be-B-X coatings are examined using transmission electron microscopy and nanoindentation, respectively. Whereas a Be-B-2.5 at.% Cu amorphous coating is found to crystallize to a cubic Be-33 at.% B phase at 673 K, a coating of Be-B-1.8 at.% Fe-0.4 at.% Cr-0.3 at.% Co does not crystallize until at a higher temperature of 748 K. The hardness of the amorphous Be-B-X coating increases with B content but is less than its crystalline counterparts.

  6. Direct coating adherent diamond films on Fe-based alloy substrate: the roles of Al, Cr in enhancing interfacial adhesion and promoting diamond growth.

    PubMed

    Li, X J; He, L L; Li, Y S; Yang, Q; Hirose, A

    2013-08-14

    Direct CVD deposition of dense, continuous, and adherent diamond films on conventional Fe-based alloys has long been considered impossible. The current study demonstrates that such a deposition can be realized on Al, Cr-modified Fe-based alloy substrate (FeAl or FeCrAl). To clarify the fundamental mechanism of Al, Cr in promoting diamond growth and enhancing interfacial adhesion, fine structure and chemical analysis around the diamond film-substrate interface have been comprehensively characterized by transmission electron microscopy. An intermediate graphite layer forms on those Al-free substrates such as pure Fe and FeCr, which significantly deteriorates the interfacial adhesion of diamond. In contrast, such a graphite layer is absent on the FeAl and FeCrAl substrates, whereas a very thin Al-rich amorphous oxide sublayer is always identified between the diamond film and substrate interface. These comparative results indicate that the Al-rich interfacial oxide layer acts as an effective barrier to prevent the formation of graphite phase and consequently enhance diamond growth and adhesion. The adhesion of diamond film formed on FeCrAl is especially superior to that formed on FeAl substrate. This can be further attributed to a synergetic effect including the reduced fraction of Al and the decreased substrate thermal-expansion coefficient on FeCrAl in comparison with FeAl, and a mechanical interlocking effect due to the formation of interfacial chromium carbides. Accordingly, a mechanism model is proposed to account for the different interfacial adhesion of diamond grown on the various Fe-based substrates. PMID:23829602

  7. Growth mechanism, distribution characteristics and reinforcing behavior of (Ti, Nb)C particle in laser cladded Fe-based composite coating

    NASA Astrophysics Data System (ADS)

    Li, Qingtang; Lei, Yongping; Fu, Hanguang

    2014-10-01

    Over the past decade, researchers have demonstrated much interest in laser cladded metal matrix composite coatings for its good wear resistance, corrosion resistance, and high temperature properties. In this paper, in-situ (Ti, Nb)C particle reinforced Fe-based composite coatings were produced by laser cladding. The effects of Ti/Nb(atomic ratio) in the cladding powder on the formation mechanism and distribution characteristics of multiple particle were investigated. The results showed that when Ti/Nb > 1, Ti had a stronger ability to bond with C compared with Nb. (Ti, Nb)C multiple particles with TiC core formed in the molten pool. With the decrease of Ti/Nb, core-shell structure disappeared, the structure of particle got close to that of NbC gradually. It is found that the amount, area ratio and distribution of the reinforced particle in the coating containing Ti and Nb elements were improved, compared with these in the coating containing equal Nb element. When Ti/Nb = 1, the effects above-mentioned is most prominent, and the wear resistance of the coating is promoted obviously.

  8. Performance of high-velocity oxyfuel-sprayed coatings on an Fe-based superalloy in Na2SO4-60%V2O5 environment at 900 °C part II: Hot corrosion behavior of the coatings

    NASA Astrophysics Data System (ADS)

    Sidhu, T. S.; Prakash, S.; Agrawal, R. D.

    2006-02-01

    NiCrBSi, Cr3C2-NiCr, Ni-20Cr, and Stellite-6 coatings were deposited on an Fe-based superalloy by the high-velocity oxyfuel (HVOF) thermal spray process. The hot corrosion behavior of the coatings in an aggressive environment of Na2SO4-60%V2O5 at 900 °C under cyclic conditions was studied. The thermogravimetric technique was used to establish the kinetics of corrosion. X-ray diffraction, scanning electron microscopy/energy-dispersive x-ray and electron probe microanalysis techniques were used to analyze the corrosion products. Hot corrosion resistances of all the coatings were found to be better than the uncoated superalloy. The Ni-20Cr coating was found to be the most protective, followed by Cr3C2-NiCr coatings. The Ni-20Cr coating had reduced the mass gain by 90% of that gained by the uncoated superalloy. The hot corrosion resistance shown by the Cr3C2-NiCr coating was slightly better compared with the NiCrBSi coating; however, both of the coatings performed better than the Stellite-6 coating. The Stellite-6 coating was the least effective among the coatings studied, but it was still successful in decreasing the mass gain to about one fourth compared with the uncoated superalloy. The formation of oxides and spinels of nickel, chromium, or cobalt may be contributing to the development of hot corrosion resistance in the coatings. This article focuses on the hot corrosion behavior of HVOF coatings. The characterization of these coatings has been presented in part I included in this issue.

  9. Magnetic anisotropy in rapidly quenched amorphous glass-coated nanowires

    NASA Astrophysics Data System (ADS)

    Óvári, T.-A.; Rotărescu, C.; Atițoaie, A.; Corodeanu, S.; Lupu, N.; Chiriac, H.

    2016-07-01

    Results on the roles played by the magnetoelastic and magnetostatic anisotropy terms in the magnetic behavior of glass-coated magnetostrictive amorphous nanowires prepared by means of rapid solidification are reported. Their contributions have been analyzed both experimentally, through hysteresis loop measurements, and theoretically, using micromagnetic simulations. All the investigated samples exhibit a magnetically bistable behavior, characterized by a single-step magnetization reversal when the applied field reaches a critical threshold value, called switching field. The combined interpretation of the experimental and theoretical data allows one to understand the effect of the magnetoelastic term on the value of the switching field, on one hand, and the effect of the magnetostatic term on the nucleation mechanism on the other, both with an essential impact on the characteristics of the nanowires' magnetic bistability. The results are crucial for understanding the basic magnetic properties of these novel rapidly solidified ultrathin magnetic wires, as well as for tailoring their properties according to the specific requirements of various sensing applications.

  10. Assessment of Abrasive Wear of Nanostructured WC-Co and Fe-Based Coatings Applied by HP-HVOF, Flame, and Wire Arc Spray

    NASA Astrophysics Data System (ADS)

    Lima, C. R. C.; Libardi, R.; Camargo, F.; Fals, H. C.; Ferraresi, V. A.

    2014-10-01

    Thermal spray processes have been widely used to minimize losses caused by wear mechanisms. Sprayed deposits using conventional wire and powder materials have been long solving tribological problems in engineering equipment. More recently, the option for new different technologies and consumables like nanostructured powder materials and nanocomposite cored wires have expanded the possibilities for technical solutions. Cored wire technology allows the use of compositions that cannot be drawn into wire form like carbides in metallic matrix and high-temperature materials, thus, intensifying the use of spraying processes with low operating cost to demanding wear and corrosion applications. The objective of this work was to study the mechanical characteristics and wear performance of coatings obtained by Flame, Wire Arc, and HVOF spraying using selected nanostructured WC10Co4Cr, WC12Co, and Fe-based 140 MXC powder and wire materials. Abrasive wear performance of the coatings was determinate following the ASTM G-65 standard. Based on the results, a higher abrasive wear resistance was found for the HVOF-sprayed WC10Co4Cr nanostructured coating.

  11. Corrosion resistance and cytocompatibility of biodegradable surgical magnesium alloy coated with hydrogenated amorphous silicon.

    PubMed

    Xin, Yunchang; Jiang, Jiang; Huo, Kaifu; Tang, Guoyi; Tian, Xiubo; Chu, Paul K

    2009-06-01

    The fast degradation rates in the physiological environment constitute the main limitation for the applications of surgical magnesium alloys as biodegradable hard-tissue implants. In this work, a stable and dense hydrogenated amorphous silicon coating (a-Si:H) with desirable bioactivity is deposited on AZ91 magnesium alloy using magnetron sputtering deposition. Raman spectroscopy and Fourier transform infrared spectroscopy reveal that the coating is mainly composed of hydrogenated amorphous silicon. The hardness of the coated alloy is enhanced significantly and the coating is quite hydrophilic as well. Potentiodynamic polarization results show that the corrosion resistance of the coated alloy is enhanced dramatically. In addition, the deterioration process of the coating in simulated body fluids is systematically investigated by open circuit potential evolution and electrochemical impedance spectroscopy. The cytocompatibility of the coated Mg is evaluated for the first time using hFOB1.19 cells and favorable biocompatibility is observed. PMID:18449935

  12. Performance of high-velocity oxyfuel-sprayed coatings on an fe-based superalloy in Na2SO4-60%V2O5 environment at 900 °C Part I: Characterization of the coatings

    NASA Astrophysics Data System (ADS)

    Sidhu, T. S.; Prakash, S.; Agrawal, R. D.

    2006-02-01

    This article demonstrates the successful formulation of NiCrBSi, Cr3C2-NiCr, Ni-20Cr, and Stellite-6 coatings on an Fe-based superalloy by a high-velocity oxyfuel (HVOF) process for hot corrosion applications. The microstructure, porosity, coating thickness, phase formation, and microhardness properties of the coatings have been characterized using the combined techniques of optical microscopy, x-ray diffraction, scanning electron microscopy/energy-dispersive x-ray analysis. A microhardness tester was used to determine the hardness of the coatings. The coatings in general exhibit characteristic splat-like, layered morphologies due to the deposition and resolidification of successive molten or semimolten powder particles. The NiCrBSi, Cr3C2-NiCr, and Ni-20Cr coatings have shown a nickel-base face-centered cubic (fcc) structure as a principal phase, whereas Stellite-6 coating has an fcc Co-rich metallic matrix. Oxides/spinel oxides are formed in small fraction as intersplat lamellae or globules oriented parallel to the substrate surface. Coatings possess some unmelted/partially melted particles, inclusions, and porosity less than 2%. The microhardness of the coatings is found to be higher than the superalloys. The Cr3C2-NiCr coating has indicated a maximum microhardness of 990 Hv, while a Ni-20Cr coating has shown a minimum value of about 600 Hv. This article is focused on the characterization of HVOF coatings. The hot corrosion behavior of these coatings in a molten salt (Na2SO4-60%V2O5) environment at 900 °C under cyclic conditions is being presented as part II included in this issue.

  13. Anodic Behavior of SAM2X5 Material Applied as Amorphous Coatings

    SciTech Connect

    Hailey, P D; Farmer, J C; Day, S D; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys are desirable industrial materials since they are highly resistant to corrosion and possess enhanced hardness for wear resistance. The amorphous materials can be produced from the melt as powder and later spray deposited as coatings on large engineering structures. As a laboratory experiment, SAM2X5 powder was coated on electrochemical specimens of 304SS for testing. Results show that the coated specimens did not perform satisfactorily during the laboratory testing. This is because of partial devitrification during the deposition of the powder on the small specimen substrates.

  14. Enhanced Physical Stability of Amorphous Drug Formulations via Dry Polymer Coating.

    PubMed

    Capece, Maxx; Davé, Rajesh

    2015-06-01

    Although amorphous solid drug formulations may be advantageous for enhancing the bioavailability of poorly soluble active pharmaceutical ingredients, they exhibit poor physical stability and undergo recrystallization. To address this limitation, this study investigates stability issues associated with amorphous solids through analysis of the crystallization behavior for acetaminophen (APAP), known as a fast crystallizer, using a modified form of the Avrami equation that kinetically models both surface and bulk crystallization. It is found that surface-enhanced crystallization, occurring faster at the free surface than in the bulk, is the major impediment to the stability of amorphous APAP. It is hypothesized that a novel use of a dry-polymer-coating process referred to as mechanical-dry-polymer-coating may be used to inhibit surface crystallization and enhance stability. The proposed process, which is examined, simultaneously mills and coats amorphous solids with polymer, while avoiding solvents or solutions, which may otherwise cause stability or crystallization issues during coating. It is shown that solid dispersions of APAP (64% loading) with a small particle size (28 μm) could be prepared and coated with the polymer, carnauba wax, in a vibratory ball mill. The resulting amorphous solid was found to have excellent stability as a result of inhibition of surface crystallization. PMID:25902736

  15. Comparative Study on the Corrosion Resistance of Fe-Based Amorphous Metal, Borated Stainless Steel and Ni-Cr-Mo-Gd Alloy

    SciTech Connect

    Lian, Tiangan; Day, Daniel; Hailey, Phillip; Choi, Jor-Shan; Farmer, Joseph

    2007-07-01

    Iron-based amorphous alloy Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} was compared to borated stainless steel and Ni-Cr-Mo-Gd alloy on their corrosion resistance in various high-concentration chloride solutions. The melt-spun ribbon of this iron-based amorphous alloy have demonstrated a better corrosion resistance than the bulk borated stainless steel and the bulk Ni-Cr-Mo-Gd alloy, in high-concentration chloride brines at temperatures 90 deg. C or higher. (authors)

  16. Physical properties and microstructural performance of Sn modified laser amorphous-nanocrystals reinforced coating

    NASA Astrophysics Data System (ADS)

    Li, Jia-Ning; Gong, Shui-Li

    2013-01-01

    An amorphous-nanocrystals reinforced composite coating was fabricated on TA15 titanium alloy substrate by laser alloying of Al-Sn-B4C-SiC-TiN-Y2O3 mixed powders, which greatly improved the wear resistance of substrate. Experimental results indicated that Al-Sn nanocrystalline phases were produced through in situ metallurgical reactions, which blocked the motion of dislocation. The productions of the eutectics, such as Ti-Si greatly promoted the formation of amorphous phases in such coating. Compared with the substrate, higher wear resistance of laser alloying coating was mainly ascribed to the hard phase, amorphous-nanocrystalline phases and fine grain strengthening. This research provided essential theoretical and experimental basis to promote the application of laser alloying technique in modern aviation industry.

  17. Examination of Galvanic Action between Fe-Based Bulk Metallic Glass and Crystalline Alloys

    NASA Astrophysics Data System (ADS)

    Ha, Hung M.; Payer, Joe H.

    2009-06-01

    Fe-based bulk metallic glasses (amorphous metals) have been developed, and several compositions are shown to have excellent corrosion resistance in chloride solutions. Further, thermal-spray amorphous metals are being developed for use as a barrier coating layer, to protect substrate materials from corrosion. Galvanic action between dissimilar metals and the coating/substrate for the amorphous-alloy coatings is of practical interest for a number of applications. The mixed-potential theory provides a useful approach for examining the corrosion behavior of the component materials in the galvanic couple and is applied in this study. Galvanic action was studied for an Fe-based structurally amorphous metal (SAM) 1651 and several crystalline alloys that included 1018 C-steel, stainless steel (SS) 316L, and alloy 22. Anodic and cathodic polarization curves of each of the metals were measured by potentiodynamic polarization. Based on the mixed-potential theory, the behavior of the component materials in a galvanic cell was predicted. The predictions are compared to the measured behavior of galvanic couples with the crystalline alloys.

  18. Electrodeposition of amorphous Ni P coatings onto Nd Fe B permanent magnet substrates

    NASA Astrophysics Data System (ADS)

    Ma, C. B.; Cao, F. H.; Zhang, Z.; Zhang, J. Q.

    2006-12-01

    Decorative and protective Ni-P amorphous coatings were electroplated onto NdFeB permanent magnet from an ortho-phosphorous acid contained bath. The influences of the main electroplating technological parameters including current density, bath pH, bath temperature and H 3PO 3 on the structure and chemical composition of Ni-P coatings were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques in conjunction with X-ray diffraction (XRD), scanning transmission electron microscopy (SEM) and X-ray energy-dispersive spectrometry (EDX). The optimized amorphous Ni-P coated NdFeB can stand for ca. 180 h against neutral 3.0 wt.% NaCl salt spray without any pitting corrosion. Meanwhile, the results also showed that large phosphorous content is the precondition for Ni-P coatings to possess the amorphous structure, but too much high phosphorous content can damage the amorphous structure due to the separation of superfluous P from Ni 2P/Ni 3P and the resultant formation of multi-phase coatings (such as Ni 2P-P).

  19. Fabrication of PbS nanoparticle coated amorphous carbon nanotubes: Structural, thermal and field emission properties

    SciTech Connect

    Jana, S.; Banerjee, D.; Jha, A.; Chattopadhyay, K.K.

    2011-10-15

    Graphical abstract: Simple chemical synthesis of PbS nanoparticle coated amorphous carbon nanotubes have shown better thermal stability and enhanced electron field emission properties. Highlights: {yields} PbS nanocrystals coated amorphous carbon nanotubes have been synthesized through a simple chemical route at low temperature. {yields} The composite is thermally more stable than amorphous CNTs. {yields} Composite have shown excellent cold cathode field emission property. -- Abstract: A simple chemical route for the synthesis of PbS nanoparticle coated amorphous carbon nanotubes (aCNTs) was described. The nanocomposite was prepared from an aqueous suspension of acid functionalized aCNTs, lead acetate (PbAc), and thiourea (TU) at room temperature. The phase formation and composition of the samples were characterized by X-ray diffraction and energy dispersive analysis of X-ray studies. The Fourier transformed infrared spectra analysis revealed the attachment of PbS nanoparticles on the acid functionalized aCNT surfaces. Morphology of the samples was analyzed with a field emission scanning electron microscope. UV-Vis study also confirmed the attachment of PbS nanoparticles on the walls of aCNTs. Thermal gravimetric analysis showed that the PbS coated aCNTs are more thermally stable than functionalized aCNTs. The PbS coated aCNTs showed enhanced field emission properties with a turn-on field 3.34 V {mu}m{sup -1} and the result is comparable to that of pure crystalline CNTs.

  20. Preparation and properties of amorphous titania-coated zinc oxide nanoparticles

    SciTech Connect

    Liao Minhung . E-mail: liaomh@mail.tit.edu.tw; Hsu, C.-H.; Chen, D.-H. . E-mail: chendh@mail.ncku.edu.tw

    2006-07-15

    Amorphous TiO{sub 2}-coated ZnO nanoparticles were prepared by the solvothermal synthesis of ZnO nanoparticles in ethanol and the followed by sol-gel coating of TiO{sub 2} nanolayer. The analyses of X-ray diffraction (XRD) and transmission electron microscopy (TEM) revealed that the resultant ZnO nanoparticles were hexagonal with a wurtzite structure and a mean diameter of about 60 nm. Also, after TiO{sub 2} coating, the TEM images clearly indicated the darker ZnO nanoparticles being surrounded by the lighter amorphous TiO{sub 2} layers. The zeta potential analysis revealed the pH dependence of zeta potentials for ZnO nanoparticles shifted completely to that for TiO{sub 2} nanoparticles after TiO{sub 2} coating, confirming the formation of core-shell structure and suggesting the coating of TiO{sub 2} was achieved via the adhesion of the hydrolyzed species Ti-O{sup -} to the positively charged surface of ZnO nanoparticles. Furthermore, the analyses of Fourier transform infrared (FTIR) and Raman spectra were also conducted to confirm that amorphous TiO{sub 2} were indeed coated on the surface of ZnO nanoparticles. In addition, the analyses of ultraviolet-visible (UV-VIS) and photoluminescence (PL) spectra revealed that the absorbance of amorphous TiO{sub 2}-coated ZnO nanoparticles at 375 nm gradually decreased with an increase in the Ti/Zn molar ratio and the time for TiO{sub 2} coating, and the emission intensity of ZnO cores could be significantly enhanced by the amorphous TiO{sub 2} shell. - Graphical abstract: Amorphous titania-coated ZnO nanoparticles with a core-shell structure were prepared. It was found that the emission intensity of ZnO cores could be significantly enhanced by the amorphous TiO{sub 2} shell.

  1. Coating of calcia-doped ceria with amorphous silica shell by seeded polymerization technique

    SciTech Connect

    El-Toni, Ahmed Mohamed . E-mail: el-toni@mail.tagen.tohoku.ac.jp; Yin, Shu; Yabe, Shinryo; Sato, Tsugio

    2005-07-12

    Calcia-doped ceria is of potential interest as an ultraviolet (UV) radiation blocking material in personal care products. However, its high catalytic ability for oxidation of organic materials makes it difficult to use as a sunscreen material. Therefore, calcia-doped ceria was coated with amorphous silica by means of seeded polymerization technique in order to depress its oxidation catalytic ability. The catalytic ability as well as UV-shielding ability was investigated for coated particles.

  2. Laser surface treatment of amorphous metals

    NASA Astrophysics Data System (ADS)

    Katakam, Shravana K.

    Amorphous materials are used as soft magnetic materials and also as surface coatings to improve the surface properties. Furthermore, the nanocrystalline materials derived from their amorphous precursors show superior soft magnetic properties than amorphous counter parts for transformer core applications. In the present work, laser based processing of amorphous materials will be presented. Conventionally, the nanocrystalline materials are synthesized by furnace heat treatment of amorphous precursors. Fe-based amorphous/nanocrystalline materials due to their low cost and superior magnetic properties are the most widely used soft magnetic materials. However, achieving nanocrystalline microstructure in Fe-Si-B ternary system becomes very difficult owing its rapid growth rate at higher temperatures and sluggish diffusion at low temperature annealing. Hence, nanocrystallization in this system is achieved by using alloying additions (Cu and Nb) in the ternary Fe-Si-B system. Thus, increasing the cost and also resulting in reduction of saturation magnetization. laser processing technique is used to achieve extremely fine nanocrystalline microstructure in Fe-Si-B amorphous precursor. Microstructure-magnetic Property-laser processing co-relationship has been established for Fe-Si-B ternary system using analytical techniques. Laser processing improved the magnetic properties with significant increase in saturation magnetization and near zero coercivity values. Amorphous materials exhibit excellent corrosion resistance by virtue of their atomic structure. Fe-based amorphous materials are economical and due to their ease of processing are of potential interest to synthesize as coatings materials for wear and corrosion resistance applications. Fe-Cr-Mo-Y-C-B amorphous system was used to develop thick coatings on 4130 Steel substrate and the corrosion resistance of the amorphous coatings was improved. It is also shown that the mode of corrosion depends on the laser processing

  3. Investigating the medium range order in amorphous Ta2O5 coatings

    NASA Astrophysics Data System (ADS)

    Bassiri, Riccardo; Hart, Martin; Byer, Robert L.; Borisenko, Konstantin B.; Evans, Keith; Fejer, Martin M.; Lin, Angie C.; MacLaren, Ian; Markosyan, Ashot S.; Martin, Iain W.; Route, Roger K.; Rowan, Sheila

    2014-06-01

    Ion-beam sputtered amorphous heavy metal oxides, such as Ta2O5, are widely used as the high refractive index layer of highly reflective dielectric coatings. Such coatings are used in the ground based Laser Interferometer Gravitational-wave Observatory (LIGO), in which mechanical loss, directly related to Brownian thermal noise, from the coatings forms an important limit to the sensitivity of the LIGO detector. It has previously been shown that heat-treatment and TiO2 doping of amorphous Ta2O5 coatings causes significant changes to the levels of mechanical loss measured and is thought to result from changes in the atomic structure. This work aims to find ways to reduce the levels of mechanical loss in the coatings by understanding the atomic structure properties that are responsible for it, and thus helping to increase the LIGO detector sensitivity. Using a combination of Reduced Density Functions (RDFs) from electron diffraction and Fluctuation Electron Microscopy (FEM), we probe the medium range order (in the 2-3 nm range) of these amorphous coatings.

  4. Post-treatment of Plasma-Sprayed Amorphous Ceramic Coatings by Spark Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Chraska, T.; Pala, Z.; Mušálek, R.; Medřický, J.; Vilémová, M.

    2015-04-01

    Alumina-zirconia ceramic material has been plasma sprayed using a water-stabilized plasma torch to produce free standing coatings. The as-sprayed coatings have very low porosity and are mostly amorphous. The amorphous material crystallizes at temperatures above 900 °C. A spark plasma sintering apparatus has been used to heat the as-sprayed samples to temperatures above 900 °C to induce crystallization, while at the same time, a uniaxial pressure of 80 MPa has been applied to their surface. After such post-treatment, the ceramic samples are crystalline and have very low open porosity. The post-treated material exhibits high hardness and significantly increased flexural strength. The post-treated samples have a microstructure that is best described as nanocomposite with the very small crystallites embedded in an amorphous matrix.

  5. Applications in the Nuclear Industry for Thermal Spray Amorphous Metal and Ceramic Coatings

    SciTech Connect

    Blink, J; Choi, J; Farmer, J

    2007-07-09

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Iron-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  6. Microwave properties of composites with glass coated amorphous magnetic microwires

    NASA Astrophysics Data System (ADS)

    Starostenko, S. N.; Rozanov, K. N.; Osipov, A. V.

    2006-03-01

    The complex permittivity and permeability of composites filled with Fe-based microwires are measured in a coaxial line at frequencies from 0.01 to 10 GHz.The samples under study consist of closely packed wire sections with various orientations relative to wave vector. The composites, where the wires are collinear to the coaxial axis, are found to be low permeable. Their permittivity has frequency dispersion governed by the length of the wire and its linear impedance. The middle section of the wire has higher impedance than that of the end sections where the regular domain structure is distorted. Magnetic bias parallel to the wire axis affects the linear impedance and parameters of dielectric absorption of a composite, the effect is proportional to bias strength. The samples of a coil-type structure, where the wires are wound around the coaxial axis, display the intensive magnetic absorption attributed to the domain wall motion. The absorption takes place in the megahertz band, at microwaves the permeability is close to unity. The microwave properties of diluted composites filled with randomly oriented permeable wires are discussed.

  7. Synthesis and Microstructural Evolution of Amorphous/Nanocrystalline Steel Coatings by Different Thermal-Spray Processes

    NASA Astrophysics Data System (ADS)

    Varadaraajan, V.; Guduru, Ramesh K.; Mohanty, P. S.

    2013-04-01

    Amorphous/nanocrystalline coatings are useful in high strength and wear-resistant applications. In the present study, the microstructural evolution of a nanocrystalline high performance steel coatings developed by different spray processes along with a novel "hybrid thermal spray" technique was studied. The hybrid-spray process combines arc and high-velocity oxy-fuel (HVOF) techniques, in which the molten metal at the arcing tip is atomized and rapidly propelled toward the substrate by HVOF jet. This so-called hybrid concept offers the benefits of productivity of electric arc spray combined with improved coating densities of HVOF. The microstructural characterization of the hybrid-spray coatings was performed by x-ray diffraction, electron microscopy, and differential scanning calorimetry, and then compared with coatings of the similar material developed by plasma-, HVOF-, and arc-spray processes individually. The HVOF- and plasma-spray coatings showed amorphous structures with very fine nanocrystals embedded, whereas hybrid- and arc-spray techniques yielded completely crystalline coatings with grain size in the range of several nanometers. The final microstructures in different spray processes could be attributed to the precursor materials employed, process temperatures, and cooling rates during the deposition process.

  8. Amorphous alumina oxidation protective coatings for Zircaloy based on a compositional gradient layer system

    NASA Astrophysics Data System (ADS)

    Park, Sang Tae

    Waterside corrosion of the Zircaloy cladding encasing the uranium oxide pellets is one of the primary factors limiting high "burn up" of nuclear fuel in pressurized water reactors (PWRs). High "burn up" can significantly impact plant safety and economics. Amorphous aluminum oxide coatings with aluminum-based compositional gradient layers (CGLs) were fabricated to develop ceramic coating corrosion protection systems for Zircaloy. Aluminum films were deposited on Zircaloy substrates by electron-beam evaporation, and two-step heat treatments were performed at near the melting temperature of aluminum. Amorphous alumina coatings by rf magnetron sputtering were overcoated on the CGL structures. Morphological and compositional studies were completed using field emission scanning electron microscopy (FE SEM), energy dispersive x-ray analysis (EDX), and auger electron spectroscopy (AES). The AES depth profiles of the annealed coatings showed that gradient compositions of Al, Zr, and O were obtained. Glancing angle x-ray diffraction (GAXRD) analysis showed that a variety of intermetallic and oxide phases (such as Al3Zr, Al2Zr3, Al2O3, ZrO2 and Zr3O) were formed in the coatings during processing. The intermetallic layers improved the adhesion property of the alumina overcoating to Zircaloy substrate, and functioned as oxidation resistant layers. In spite of the successful construction of the compositional gradient layer system with a good adhesion and thermal stability, and the report about the stability of pure alumina and amorphous ceramics in hydrothermal conditions, the amorphous alumina coatings in our study were not stable under nuclear reactor conditions of subcritical water at 350°C and 20.1 MPa (3000 psi). We investigated the behavior of amorphous alumina thin films deposited on Zircaloy substrates in the near-supercritical water. When the coatings were exposed to the subcritical conditions, hydrothermally grown well-faceted crystallite formation was observed

  9. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    NASA Astrophysics Data System (ADS)

    Dhandapani, Vishnu Shankar; Subbiah, Ramesh; Thangavel, Elangovan; Arumugam, Madhankumar; Park, Kwideok; Gasem, Zuhair M.; Veeraragavan, Veeravazhuthi; Kim, Dae-Eun

    2016-05-01

    Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp2 bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  10. AMORPHOUS ALLOY SURFACE COATINGS FOR HARD CHROMIUM REPLACEMENT - PHASE I

    EPA Science Inventory

    Hard chromium coatings (0.25 to10 mil thick) are used extensively for imparting wear and erosion resistance to components in both industrial and military applications. The most common means of depositing hard chromium has been through the use of chromic acid baths containing ...

  11. Investigation of the microstructure, mechanical properties and thermal stability of nanocomposite coatings based on amorphous carbon

    NASA Astrophysics Data System (ADS)

    Andreev, A. V.; Litovchenko, I. Y.; Korotaev, A. D.; Borisov, D. P.

    2015-10-01

    The Ti-C-Ni-Cr and Ti-C-Ni-Cr-Al-Si nanocomposite coatings based on amorphous carbon and the nanosized particles were synthesized by magnetron method. The results of the microstructure features and mechanical properties investigations of these coatings are presented. The thermal stability of microstructure and properties of these coatings at tempering up to 900°C were investigated. These coatings have a high (11-18 GPa) hardness, low (μ < 0.2) the coefficient of friction and high thermal stability of the microstructure and properties up to 700°C. The features of elastically stressed state of nanosized particles in these coatings were founded. A high local internal stresses in the TiC nanoscale particles do not observed.

  12. Amorphous boron coatings produced with vacuum arc deposition technology

    NASA Astrophysics Data System (ADS)

    Klepper, C. C.; Hazelton, R. C.; Yadlowsky, E. J.; Carlson, E. P.; Keitz, M. D.; Williams, J. M.; Zuhr, R. A.; Poker, D. B.

    2002-05-01

    In principle, boron (B) as a material has many excellent surface properties, including corrosion resistance, very high hardness, refractory properties, and a strong tendency to bond with most substrates. The potential technological benefits of the material have not been realized, because it is difficult to deposit it as coatings. B is difficult to evaporate, does not sputter well, and cannot be thermally sprayed. In this article, first successful deposition results from a robust system, based on the vacuum (cathodic) arc technology, are reported. Adherent coatings have been produced on 1100 Al, CP-Ti, Ti-6Al-4V, 316 SS, hard chrome plate, and 52 100 steel. Composition and thickness analyses have been performed by Rutherford backscattering spectroscopy. Hardness (H) and modules (E) have been evaluated by nanoindentation. The coatings are very pure and have properties characteristic of B suboxides. A microhardness of up to 27 GPa has been measured on a 400-nm-thick film deposited on 52 100 steel, with a corresponding modulus of 180 GPa. This gives a very high value for the H/E ratio, a figure-of-merit for impact resistance of the film. A number of applications are contemplated, including corrosion/abrasion protection for die-casting dies and improved wear resistance for biomedical implants.

  13. The corrosion resistance and neutron-absorbing properties of coatings based on amorphous alloys

    NASA Astrophysics Data System (ADS)

    Sevryukov, O. N.; Polyansky, A. A.

    2016-04-01

    The object of the present study was the corrosion-resistant amorphizing alloys with an increased content of boron for cladding the surface of metals, rapidly quenched alloys without boron for protective coatings on a high-boron cladding layer, as well as steel samples with a protective coating with a high content of boron and without boron. The aim of the work is to investigate the corrosion resistance of a coating in water at the temperature of 40 °C in conditions of an open access of oxygen for 1000 h, as well as the features of the microstructure of clad samples before and after the corrosion tests. New data on the corrosion resistance of Cr18Ni10Ti steel samples with a protective layer from a rapidly quenched alloy Ni-19Cr-10Si (in wt.%) on a high-boron coating have been obtained.

  14. Nanoparticles and nanoballoons of amorphous boron coated with crystalline boron nitride

    NASA Astrophysics Data System (ADS)

    Komatsu, Shojiro; Shimizu, Yoshiki; Moriyoshi, Yusuke; Okada, Katsuyuki; Mitomo, Mamoru

    2001-07-01

    Solid- and hollow-cored nanoparticles of amorphous boron coated with crystalline boron nitride (BN) have been synthesized by pulsed-laser vaporization of BN, where the laser plume was controlled with a modulated plasma jet. The hollow particles (nanoballoons) were coated with BN both on the interior and exterior surfaces. The solid particles ranged from a few to 40 nm in their size. The typical diameter of the hollow particles and their wall thickness were about 200 and 30 nm, respectively. The nanoballoons were obtained only when the plasma modulation was synchronized with the ArF excimer-laser pulses.

  15. Corrosion Properties of Ultrasonic Electrodeposited Nanocrystalline and Amorphous Patterned Ni-W Alloy Coatings

    NASA Astrophysics Data System (ADS)

    Yang, Ying; Zhang, Yu; Zhang, Yuhong; Yan, Biao; Mo, Fan

    2013-07-01

    Ni-W alloy coating is a kind of promising environmental friendly alloy to substitute for hard chrome plating, for its excellent functional properties. Their properties depend mainly on the structure and defect, such as cracks. The crack is catastrophe to both physical and chemical properties and crystalline state also affect their properties and application. In this work, nanocrystalline nickel tungsten alloy (nc Ni-W) coating, amorphous nickel tungsten alloy (a Ni-W) coating and crystalline nickel tungsten alloy (c Ni-W) coating were prepared under ultrasonic direct current (UDC) electroplating. The aim of the present study is to achieve structure control and high surface quality of Ni-W alloy coatings, and investigate corrosion properties of these coatings to explain the contradiction of better corrosion resistance of nc Ni-W coating than a Ni-W coating in experiment and theory. Thus X-ray diffraction (XRD) and field emission scanning electron microscope (FESEM) were used to examine the composition, crystalline state, microstructures and defects of the samples. Moreover, potentiodynamic polarization test was used to study the corrosion behavior of electroplated nickel-tungsten alloys.

  16. Preparation and anti-oxidation characteristics of ZrSiO4-SiBCN(O) amorphous coating

    NASA Astrophysics Data System (ADS)

    Tang, Baojun; Feng, Zelong; Hu, Shujuan; Zhang, Yue

    2015-03-01

    In this paper, a dense and seamless SiBCN(O) amorphous coating with a few ZrSiO4 particles is prepared by low-cost slurry method and sintered at 1573 K, namely ZrSiO4-SiBCN(O) amorphous coating. During its preparation process, by employing the polyborosilazane (PBSZ)-ethanol solution as the precursor, the sintering temperature of the coating is significantly reduced and its densification is greatly improved as well. The coating was heat-treated in stagnant laboratory air at 1773 K from 5 min to 8 h. It shows high oxidation protecting performance during oxidation and the oxidation mechanism includes three stages, that are active oxidation, defection healing and oxygen diffusion at 1773 K. It was also found that, by introducing the ZrSiO4 particles into the SiBCN(O) amorphous coating, the propagation of micro-cracks during its oxidation process is prominently inhibited.

  17. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    SciTech Connect

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  18. Hydrogenated amorphous carbon coatings on implants drastically reduce biofilm formation and water permeation

    NASA Astrophysics Data System (ADS)

    Bernsmann, Falk; Laube, Norbert; Baldsiefen, Gerhard; Castellucci, Mattia

    2014-11-01

    Inflammations and crystalline bacterial biofilms (encrustations) remain a major complication in long-term artificial urinary tract drainage. To solve this problem we present urological implants with coatings made of amorphous hydrogenated carbon (a-C:H) that show excellent protection from encrustation in-vitro as well as in-vivo. Part of the success of a-C:H coatings is attributed to their ability to act as a diffusion barrier between an implant and the body, which prevents leaching of solvents from polymeric implants. To further enhance their barrier properties a-C:H coatings are combined with parylene coatings to develop diffusion-barrier multilayer coatings with a total thickness between 0.2 μm and 0.8 μm. The combination of the two types of coatings leads to a reduction of water diffusion by a factor of up to ten with respect to uncoated 25 μm thick polyimide sub-strates. The diffusion of water vapour from a controlled atmospheric pressure chamber through coated foils to a vacuum chamber is measured in a custom-built device.

  19. Tailoring the optical and hydrophobic property of zinc oxide nanorod by coating with amorphous graphene

    NASA Astrophysics Data System (ADS)

    Pahari, D.; Das, N. S.; Das, B.; Chattopadhyay, K. K.; Banerjee, D.

    2016-09-01

    Zinc oxide (ZnO) nanorods were synthesized at room temperature on potassium permanganate activated silicon and glass substrate by simple chemical method using zinc acetate as precursor. To modify the surface energy of the as prepared ZnO thin films the samples were coated with amorphous graphene (a-G) synthesized by un-zipping of chemically synthesized amorphous carbon nanotubes (a-CNTs). All the pure and coated samples were characterized by x-ray diffraction, field emission scanning electron microscope, Raman spectroscopy, and Fourier transformed infrared spectroscopy. The roughness analysis of the as prepared samples was done by atomic force microscopic analysis. The detail optical properties of all the samples were studied with the help of a UV-Visible spectrophotometer. The surface energy of the as prepared pure and coated samples was calculated by measuring the contact angle of two different liquids. It is seen that the water repellence of ZnO nanorods got increased after they are being coated with a-Gs. Also even after UV irradiation the contact angle remain same unlike the case for the uncoated sample where the contact angle gets decreased significantly after UV irradiation. Existing Cassie-Wenzel model has been employed along with the Owen's approach to determine the different components of surface energy.

  20. Released Plasmonic Electric Field of Ultrathin Tetrahedral-Amorphous-Carbon Films Coated Ag Nanoparticles for SERS

    PubMed Central

    Liu, Fanxin; Tang, Chaojun; Zhan, Peng; Chen, Zhuo; Ma, Hongtao; Wang, Zhenlin

    2014-01-01

    We have demonstrated the plasmonic characteristics of an ultrathin tetrahedral amorphous carbon (ta-C) film coated with Ag nanoparticles. The simulation result shows that, under resonant and non-resonant excitations, the strongest plasmonic electric field of 1 nm ta-C coated Ag nanoparticle is not trapped within the ta-C layer but is released to its outside surface, while leaving the weaker electric field inside ta-C layer. Moreover, this outside plasmonic field shows higher intensity than that of uncoated Ag nanoparticle, which is closely dependent on the excitation wavelength and size of Ag particles. These observations are supported by the SERS measurements. We expect that the ability for ultrathin ta-C coated Ag nanoparticles as the SERS substrates to detect low concentrations of target biomolecules opens the door to the applications where it can be used as a detection tool for integrated, on-chip devices. PMID:24675437

  1. Dextran-coated superparamagnetic amorphous Fe–Co nanoalloy for magnetic resonance imaging applications

    SciTech Connect

    An, Lu; Yu, Yanrong; Li, Xuejian; Liu, Wei; Yang, Hong; Wu, Dongmei; Yang, Shiping

    2014-01-01

    Graphical abstract: A dextran-coated Fe–Co nanoalloy was developed serving as a sensitive contrast agent for magnetic resonance imaging applications. - Highlights: • Amorphous Fe–Co nanoalloy was prepared via wet chemical reduction approach. • The Fe–Co nanoalloy is water-soluble, stable, and biocompatible. • The Fe–Co nanoalloy is superparamagnetic. • The Fe–Co nanoalloy exhibits T{sub 2}-weighted MR enhancement both in vitro and in vivo. - Abstract: For magnetic resonance imaging applications, a facile approach for water-soluble dextran coated amorphous Fe–Co nanoalloy was developed. The as-synthesized nanoalloy had a diameter of 9 nm with a narrow size distribution and showed superparamagnetic property with a saturated magnetization (Ms) of 25 emu/g. In vitro cytotoxicity test revealed that it was biocompatible at a concentration below 120 μg/mL. It can be uptaken by HeLa cells effectively and resulted in the obvious T{sub 2} effect after internalization. Biodistribution studies in conjunction with inductively coupled plasma-atomic emission spectroscopy (ICP-AES) confirmed that Fe–Co nanoalloy was preferentially accumulated in lung and spleen after intravenous injection for 4 h. In vivo MRI, dextran-coated Fe–Co nanoalloy can serve as a sensitive contrast agent for MR imaging, especially in the spleen, so we believe that it maybe hold great promise for diagnosis of splenic disease by appropriately functionalizing their surface.

  2. Wetting and spreading of long-chain ZDOL polymer nanodroplet on graphene-coated amorphous carbon

    NASA Astrophysics Data System (ADS)

    Sorkin, V.; Zhang, Y. W.

    2014-12-01

    Wetting transparency/translucency/opacity of graphene recently has attracted great interest. The underlying mechanisms and physics for simple liquid droplets containing small molecules on graphene coated crystalline substrates have been studied extensively. However, the behavior of more complicated polymeric droplets on graphene coated amorphous substrates has not been explored. In this work, we perform molecular dynamics simulations to examine the wetting of long-chain ZDOL polymeric droplet on graphene coated amorphous hydrogenated diamond-like carbon or DLCH. We find that at room temperature, the droplet adopts a nearly spherical cap shape with no protruding foot on bare DLCH, and a complex multi-layered structure is formed at the droplet-substrate interface. With addition of graphene layers, externally, the height of the droplet decreases and the protruding foot at the droplet edge appears and grows in size; while internally, the complex multi-layered structure near the droplet-substrate interface remains, but the density distribution for the formed layers becomes increasingly non-uniform. A steady state of the droplet is attained when the number of graphene layers reaches three. These changes can be explained by the interactions between the droplet and substrate across the number of graphene layers. Therefore, it is concluded that the graphene monolayer and bilayer are translucent, while trilayer and above are opaque from the wetting point of view.

  3. Enhanced giant magnetoimpedance effect and field sensitivity in Co-coated soft ferromagnetic amorphous ribbons

    NASA Astrophysics Data System (ADS)

    Laurita, Nicholas; Chaturvedi, Anurag; Bauer, Christopher; Jayathilaka, Priyanga; Leary, Alex; Miller, Casey; Phan, Manh-Huong; McHenry, Michael E.; Srikanth, Hariharan

    2011-04-01

    A 50 nm-thick Co film has been grown either on the free surface (surface roughness, ˜6 nm) or on the wheel-side surface (surface roughness, ˜147 nm) of Co84.55Fe4.45Zr7B4 amorphous ribbons. A comparative study of the giant magnetoimpedance (GMI) effect and its field sensitivity (η) in the uncoated and Co-coated ribbons is presented. We show that the presence of the Co coating layer enhances both the GMI ratio and η in the Co-coated ribbons. Larger values for GMI ratio and η are achieved in the sample with Co coated on the free ribbon surface. The enhancement of the GMI effect in the Co-coated ribbons originates mainly from the reduction in stray fields due to surface irregularities and the enhanced magnetic flux paths closure. These findings provide good guidance for tailoring GMI in surface-modified soft ferromagnetic ribbons for use in highly sensitive magnetic sensors.

  4. Corrosion Characterization of Iron-Based High-Performance Amorphous-Metal Thermal-Spray Coatings

    SciTech Connect

    Farmer, J C; Haslam, J J; Day, S D; Branagan, D J; Blue, C A; Rivard, J K; Aprigliano, L F; Yang, N; Perepezko, J H; Beardsley, M B

    2005-03-21

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. One of these compositions, SAM1651, is discussed in detail to illustrate the promise of this general class of materials.

  5. Compatibility of the totally replaced hip. Reduction of wear by amorphous diamond coating.

    PubMed

    Santavirta, Seppo

    2003-12-01

    Particulate wear debris in totally replaced hips causes adverse local host reactions. The extreme form of such a reaction, aggressive granulomatosis, was found to be a distinct condition and different from simple aseptic loosening. Reactive and adaptive tissues around the totally replaced hip were made of proliferation of local fibroblast like cells and activated macrophages. Methylmethacrylate and high-molecular-weight polyethylene were shown to be essentially immunologically inert implant materials, but in small particulate form functioned as cellular irritants initiating local biological reactions leading to loosening of the implants. Chromium-cobalt-molybdenum is the most popular metallic implant material; it is hard and tough, and the bearings of this metal are partially self-polishing. In total hip implants, prerequisites for longevity of the replaced hip are good biocompatibility of the materials and sufficient tribological properties of the bearings. The third key issue is that the bearing must minimize frictional shear at the prosthetic bone-implant interface to be compatible with long-term survival. Some of the approaches to meet these demands are alumina-on-alumina and metal-on-metal designs, as well as the use of highly crosslinked polyethylene for the acetabular component. In order to avoid the wear-based deleterious properties of the conventional total hip prosthesis materials or coatings, the present work included biological and tribological testing of amorphous diamond. Previous experiments had demonstrated that a high adhesion of tetrahedral amorphous carbon coatings to a substrate can be achieved by using mixing layers or interlayers. Amorphous diamond was found to be biologically inert, and simulator testing indicated excellent wear properties for conventional total hip prostheses, in which either the ball or both bearing surfaces were coated with hydrogen-free tetrahedral amorphous diamond films. Simulator testing with such total hip prostheses

  6. Microstructure and Dry Sliding Wear Behavior of Fe-Based (Cr, Fe)7C3 Composite Coating Fabricated by PTA Welding Process

    NASA Astrophysics Data System (ADS)

    Yuan, Y. L.; Li, Z. G.

    2013-11-01

    Using Cr3C2 and Fe-CrNiBSi powder blends as raw materials, an α-Fe matrix composite coating reinforced by in situ (Cr, Fe)7C3 rods, with a thickness of about 3.6 mm, was fabricated on the surface of AISI A36 low carbon steel by means of plasma-transferred arc welding. The results of microstructural analysis show that in the coating, a large number of carbides, (Cr, Fe)7C3, in rod shape grow, and radiate around some half-dissolved Cr3C2 particles. The results of dry sliding wear tests at loads 100, 200, and 300 N show that the wear resistances of (Cr, Fe)7C3-reinforced coating, respectively, are about 6.9, 14.9, and 17 times higher than that of nonreinforced pure Fe-CrNiBSi alloy coating; the average value and fluctuation range of friction coefficient (FC) of (Cr, Fe)7C3-reinforced coating are less than those of pure Fe-CrNiBSi alloy coating; the main wear mechanisms of pure Fe-CrNiBSi alloy coating are ploughing, deformation, and adhesive wear, whereas those of (Cr, Fe)7C3-reinforced coating are microcutting, abrasive, and oxidation wear; the cracks on surfaces of (Cr, Fe)7C3 rods increased with the increasing loads; and the matrix α-Fe can prevent them from extending further in the composite coating.

  7. Substrate temperature influence on the trombogenicity in amorphous carbon nitride thin coatings

    NASA Astrophysics Data System (ADS)

    Galeano-Osorio, D. S.; Vargas, S.; López-Córdoba, L. M.; Ospina, R.; Restrepo-Parra, E.; Arango, P. J.

    2010-10-01

    Carbon nitride thin films were obtained through plasma assisted physical vapor deposition technique by pulsed arc, varying the substrate temperature and investigating the influence of this parameter on the films hemocompatibility. For obtaining approaches of blood compatibility, environmental scanning electron microscopy (ESEM) was used in order to study the platelets adherence and their morphology. Moreover, the elemental chemical composition was determined by using energy dispersive spectroscopy (EDS), finding C, N and O. The coatings hemocompatibility was evaluated by in vitro thrombogenicity test, whose results were correlated with the microstructure and roughness of the films obtained. During the films growth process, the substrate temperature was varied, obtaining coatings under different temperatures, room temperature ( Troom), 100 °C, 150 °C and 200 °C. Parameters as interelectrodic distance, voltage, work pressure and number of discharges, were remained constant. By EDS, carbon and nitrogen were found in the films. Visible Raman spectroscopy was used, and it revealed an amorphous lattice, with graphitic process as the substrate temperature was increased. However, at a critical temperature of 150 °C, this tendency was broken, and the film became more amorphous. This film showed the lowest roughness, 2 ± 1 nm. This last characteristic favored the films hemocompatibility. Also, it was demonstrated that the blood compatibility of carbon nitride films obtained were affected by the ID/ IG or sp 3/sp 2 ratio and not by the absolute sp 3 or sp 2 concentration.

  8. Characterization of amorphous Co-P alloy coatings electrodeposited with pulse current using gluconate bath

    NASA Astrophysics Data System (ADS)

    Bera, Parthasarathi; Seenivasan, H.; Rajam, K. S.; William Grips, V. K.

    2012-10-01

    Co-P alloy coatings were electrodeposited with pulse current using gluconate bath and characterized by XRD, FESEM, AFM, DSC and XPS. Co-P alloy coatings are amorphous in nature as demonstrated by XRD. FESEM exhibits the “cauliflower type” morphology that is distinctive of nanocrystalline metals and alloys. Co-P alloys are found to follow instantaneous growth mechanism as revealed by AFM studies. Two exothermic peaks at 320 and 340 °C in DSC profiles of Co-P deposit correspond to the crystallization of the deposit. Detailed XPS studies of these alloy coatings have shown that as-deposited coatings consist of Co metal as well as oxidized Co species. P has mostly been present as bulk alloy on the surface as Pδ- form. Increase in the amounts of Co metal and Pδ- are observed upon intermittent sputtering. No appreciable increase in microhardness is observed with increase in the phosphorous content, but it increases with heat treatment significantly.

  9. Amorphous structure and properties in laser-clad Ni-Cr-Al coating on Al-Si alloy

    NASA Astrophysics Data System (ADS)

    Liang, Gongying; Wong, T. T.; Su, J. Y.; Woo, C. H.

    1999-09-01

    A Ni-Cr-Al coating was clad by a 5 kW CO2 laser with different laser power on Al-Si alloy. Using transmission electron microscopy, a mixing microstructure containing Ni- based amorphous structures was observed in the laser clad zones. As the uniformity of chemical composition and temperature is poor in the laser cladding, the amorphous structure with some Ni3Al crystals coexisted in the cladding. According to the morphologies of Ni-based amorphous structures, the amorphous structure existed not only in the net-like boundaries surrounding the granular structure but also in the granular structure. The microhardness of the mixture amorphous structure is between HV 600 - 800, which is lower than that of crystal phases in the coating. A differential thermal analysis showed that Ni- based amorphous structure exhibits a higher initial crystallizing temperature (about 588 degree(s)C), which is slightly higher than that of the eutectic temperature of Al- Si alloy. The wear experimental results showed that some amorphous structure exist in the laser cladding can reduce the peeling of the granular phases from matrix, and improve the its wear resistance.

  10. Amorphous layer coating induced brittle to ductile transition in single crystalline SiC nanowires: an atomistic simulation

    SciTech Connect

    Wang, Zhiguo; Zu, Xiaotao T.; Li, Zhijie; Gao, Fei

    2008-08-07

    Molecular dynamics simulations with Tersoff potentials were used to study the response of SiC nanowires with and without amorphous coating to a tensile strain along the axial direction. The uncoated nanowires show brittle properties and fail through bond breaking. Although the amorphous coating leads to the decrease of Young’s modulus of nanowires, yet it also leads the appearance of plastic deformation under axial strain. These results provide an effective way to modify the brittle properties of some other semiconductor nanowires.

  11. Electron Cloud in Steel Beam Pipe vs Titanium Nitride Coated and Amorphous Carbon Coated Beam Pipes in Fermilab's Main Injector

    SciTech Connect

    Backfish, Michael

    2013-04-01

    This paper documents the use of four retarding field analyzers (RFAs) to measure electron cloud signals created in Fermilab’s Main Injector during 120 GeV operations. The first data set was taken from September 11, 2009 to July 4, 2010. This data set is used to compare two different types of beam pipe that were installed in the accelerator. Two RFAs were installed in a normal steel beam pipe like the rest of the Main Injector while another two were installed in a one meter section of beam pipe that was coated on the inside with titanium nitride (TiN). A second data run started on August 23, 2010 and ended on January 10, 2011 when Main Injector beam intensities were reduced thus eliminating the electron cloud. This second run uses the same RFA setup but the TiN coated beam pipe was replaced by a one meter section coated with amorphous carbon (aC). This section of beam pipe was provided by CERN in an effort to better understand how an aC coating will perform over time in an accelerator. The research consists of three basic parts: (a) continuously monitoring the conditioning of the three different types of beam pipe over both time and absorbed electrons (b) measurement of the characteristics of the surrounding magnetic fields in the Main Injector in order to better relate actual data observed in the Main Injector with that of simulations (c) measurement of the energy spectrum of the electron cloud signals using retarding field analyzers in all three types of beam pipe.

  12. Synthesis and characterization of hydrogenated amorphous carbon-based tribological coatings

    NASA Astrophysics Data System (ADS)

    Zhao, Bo

    The development of low friction surfaces is needed to improve performance and energy efficiency for macroscopic and microscopic mechanical systems. Minimizing unwanted friction and wear can lead to dramatic economic and environmental benefits. Such research is an important approach to addressing the world's increasing energy concerns. Hydrogenated amorphous carbon (CHx) thin films are ideal for some tribological applications because of their low wear rates and low coefficients of friction. The primary goal of this research is to develop and characterize modified CHx coatings so that they can be used in a variety of applications in humid environments and under higher contact loads. Doping CHx films with a small amount of sulfur (CHx+S) enables them to achieve ultralow coefficients of friction in ambient humidity. Temperature-programmed desorption and quartz crystal microbalance were used to determine that sulfur reduces water adsorption onto the film surface. Sulfur-doped films showed a decrease in the activation energy for desorption of water, or weaker film-water bonding. This decrease causes a shorter residence time of water on the surface and less equilibrium water adsorption. At a given relative humidity, sulfur-doped films adsorbed less water than undoped films. Even at 90% relative humidity, sulfur-doped films adsorbed less than 1 monolayer of water. Sulfur acts to passivate dangling bonds at the film surface susceptible to oxidation and reduces the number of surface dipoles available to attract water. This enhanced hydrophobicity increases the contact angle of adsorbed water islands, which lowers the likelihood of coalescence into a water meniscus on the film surface. The decreased quantity and discontinuity of adsorbed water molecules are responsible for CHx+S being able to achieve lower friction in humid environments. Adding titanium diboride (TiB2) to the CHx coatings yielded films with improved mechanical properties. TiB2 and CH x were synthesized in

  13. Metallic glass coating on metals plate by adjusted explosive welding technique

    NASA Astrophysics Data System (ADS)

    Liu, W. D.; Liu, K. X.; Chen, Q. Y.; Wang, J. T.; Yan, H. H.; Li, X. J.

    2009-09-01

    Using an adjusted explosive welding technique, an aluminum plate has been coated by a Fe-based metallic glass foil in this work. Scanning electronic micrographs reveal a defect-free metallurgical bonding between the Fe-based metallic glass foil and the aluminum plate. Experimental evidence indicates that the Fe-based metallic glass foil almost retains its amorphous state and mechanical properties after the explosive welding process. Additionally, the detailed explosive welding process has been simulated by a self-developed hydro-code and the bonding mechanism has been investigated by numerical analysis. The successful welding between the Fe-based metallic glass foil and the aluminum plate provides a new way to obtain amorphous coating on general metal substrates.

  14. Microstructure and properties of Fe-based composite coating by laser cladding Fe-Ti-V-Cr-C-CeO2 powder

    NASA Astrophysics Data System (ADS)

    Zhang, Hui; Zou, Yong; Zou, Zengda; Wu, Dongting

    2015-01-01

    In situ TiC-VC reinforced Fe-based cladding layer was obtained on low carbon steel surface by laser cladding with Fe-Ti-V-Cr-C-CeO2 alloy powder. The microstructure, phases and properties of the cladding layer were investigated by X-ray diffractometry (XRD), scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), transmission electron microscopy (TEM), potentio-dynamic polarization and electro-chemical impedance spectroscopy (EIS). Results showed Fe-Ti-V-Cr-C-CeO2 alloy powder formed a good cladding layer without defects such as cracks and pores. The phases of the cladding layer were α-Fe, γ-Fe, TiC, VC and TiVC2. The microstructures of the cladding layer matrix were lath martensite and retained austenite. The carbides were polygonal blocks with a size of 0.5-2 μm and distributed uniformly in the cladding layer. High resolution transmission electron microscopy showed the carbide was a complex matter composed of nano TiC, VC and TiVC2. The cladding layer with a hardness of 1030 HV0.2 possessed good wear and corrosion resistance, which was about 16.85 and 9.06 times than that of the substrate respectively.

  15. Multi-layer laser solid forming of Zr65Al7.5Ni10Cu17.5 amorphous coating: Microstructure and corrosion resistance

    NASA Astrophysics Data System (ADS)

    Gan, Yu; Wang, Wenxian; Guan, Zhuosen; Cui, Zeqin

    2015-06-01

    Multi-layer Zr65Al7.5Ni10Cu17.5 amorphous coatings were produced by laser solid forming on A283 substrate. The coatings with few pores and free of cracks had good metallurgical bonding with the substrate. The microstructural characterization, phase composition, chemical component distribution and corrosion behavior of the coatings were investigated. The results revealed that the amorphization degree increased from the substrate to the coating surface mainly due to the dilution and stir influence from the melted substrate. In the five layers coating, the volume fraction of amorphous phase in the 5th layer, 3rd layer and 1st layer was about 77%, 64% and 49% respectively. With regard to corrosion property, potentiodynamic polarization plots, Nyquist plots and the equivalent circuits were employed in 3.5 wt% sodium chloride solution. Attributing to the presence of amorphous phase and passivation, the LSF coatings exhibit excellent corrosion resistance.

  16. Nanoelectromechanical digital logic circuits using curved cantilever switches with amorphous-carbon-coated contacts

    NASA Astrophysics Data System (ADS)

    Ayala, Christopher L.; Grogg, Daniel; Bazigos, Antonios; Bleiker, Simon J.; Fernandez-Bolaños, Montserrat; Niklaus, Frank; Hagleitner, Christoph

    2015-11-01

    Nanoelectromechanical (NEM) switches have the potential to complement or replace traditional CMOS transistors in the area of ultra-low-power digital electronics. This paper reports the demonstration of prototype circuits including the first 3-stage ring oscillator built using cell-level digital logic elements based on curved NEM switches. The ring oscillator core occupies an area of 30 μm × 10 μm using 6 NEM switches. Each NEM switch device has a footprint of 5 μm × 3 μm, an air gap of 60 μm and is coated with amorphous carbon (a-C) for reliable operation. The ring oscillator operates at a frequency of 6.7 MHz, and confirms the simulated inverter propagation delay of 25 ns. The successful fabrication and measurement of this demonstrator are key milestones on the way towards an optimized, scaled technology with sub-nanosecond switching times, lower operating voltages and VLSI implementation.

  17. Tribocharging phenomena in hard disk amorphous carbon coatings with and without perfluoropolyether lubricants

    SciTech Connect

    van den Oetelaar, Ronald J.A.; Xu, Lei; Ogletree, D. Frank; Salmeron, Miquel; Tang, Hung; Gui, Jing

    2000-08-01

    Scanning polarization force microscopy was used to study changes in surface potential (tribocharging) caused by the contact between a tungsten carbide tip and the amorphous carbon coating of a hard disk,both when bare and when covered with Zdol-TX lubricant. The surface potential change produced by tip contact decays with time at a rate that is strongly dependent on lubricant coverage, and on the presence of oxygen and water vapor in the environment. Two different charging mechanisms are proposed. One involves chemical modification of the surface by removal of oxygen bound to the surface. This gives rise to a potential change that decays with time. Another mechanism involves trapping of charge in states within the energy gap of the insulating carbon film. The potential change due to this trapped charge does not decay over periods much greater than 1 hour.

  18. A safer disposal of hazardous phosphate coating sludge by formation of an amorphous calcium phosphate matrix.

    PubMed

    Navarro-Blasco, I; Duran, A; Pérez-Nicolás, M; Fernández, J M; Sirera, R; Alvarez, J I

    2015-08-15

    Phosphate coating hazardous wastes originated from the automotive industry were efficiently encapsulated by an acid-base reaction between phosphates present in the sludge and calcium aluminate cement, yielding very inert and stable monolithic blocks of amorphous calcium phosphate (ACP). Two different compositions of industrial sludge were characterized and loaded in ratios ranging from 10 to 50 wt.%. Setting times and compressive strengths were recorded to establish the feasibility of this method to achieve a good handling and a safe landfilling of these samples. Short solidification periods were found and leaching tests showed an excellent retention for toxic metals (Zn, Ni, Cu, Cr and Mn) and for organic matter. Retentions over 99.9% for Zn and Mn were observed even for loadings as high as 50 wt.% of the wastes. The formation of ACP phase of low porosity and high stability accounted for the effective immobilization of the hazardous components of the wastes. PMID:26024992

  19. Criticality-Control Applications in the Nuclear Industry for Thermal Spray Amorphous Metal and Ceramic Coatings

    SciTech Connect

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Iron-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. The high boron content of Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} (SAM2X5) makes it an effective neutron absorber, and suitable for criticality control applications. Average measured values of the neutron absorption cross section in transmission ({Sigma}{sub t}) for Type 316L stainless steel, Alloy C-22, borated stainless steel, a Ni-Cr-Mo-Gd alloy, and SAM2X5 have been determined to be approximately 1.1, 1.3, 2.3, 3.8 and 7.1 cm{sup -1}, respectively.

  20. Metallic amorphous electrodeposited molybdenum coating from aqueous electrolyte: Structural, electrical and morphological properties under current density

    NASA Astrophysics Data System (ADS)

    Nemla, Fatima; Cherrad, Djellal

    2016-07-01

    Molybdenum coatings are extensively utilized as back contact for CIGS-based solar cells. However, their electrodeposition from aqueous electrolyte still sophisticates, since long time, owing to the high reactivity with oxygen. In this study, we present a successful 30 min electrodeposition experiment of somewhat thick (∼0.98-2.9 μm) and of moderate surface roughness RMS (∼47-58 nm), metallic bright Mo coating from aqueous electrolyte containing molybdate ions. XRD analysis and Hall Effect measurements have been used to confirm the presence of Mo. The crystal structure of deposits was slightly amorphous in nature to body centred cubic structure (bcc) Mo (110), (211) and (220) face. Lattice parameters exhibit some weak fluctuated tensile stress when compared to the reference lattice parameter. Additionally, our calculated lattice parameters are in good agreement with some previous works from literature. Discussions on the grain growth prove that they are constrained by grain boundary energy not the thickness effect. Further discussions were made on the electrical resistivity and surface morphology. Resonance scattering of Fermi electrons are expected to contribute towards the variation in the film resistivity through the carrier mobility limitation. However, studied samples might be qualified as candidates for solar cell application.

  1. Dynamic response of laser ablative shock waves from coated and uncoated amorphous Boron nanoparticles

    NASA Astrophysics Data System (ADS)

    Paturi, Prem Kiran; Chelikani, Leela; Pinnoju, Venkateshwarlu; Verma, Pankaj; Singh, Raja V.; Acrhem Collaboration; Hemrl Collaboration

    2015-06-01

    Nanoparticles (NP) improve the performance of solid rocket motors with increased burning rate and lower ignition threshold owing to their larger surface area. We present spatio-temporal evolution of laser ablative shock waves (LASWs) from compacted amorphous Boron (B) and Lithium Fluoride coated Boron (LiF-B) of 70-110nm sizes that were compacted to form pellets. Thickness of the LiF coating is 5.5 +/- 1 nm in LiF-B. Laser pulses from second harmonic of Nd:YAG laser (532 nm, 7 ns) are used to generate LASWs expanding in ambient air. The precise time of energy release from the pellets under extreme ablative pressures is studied using shadowgraphy with a temporal resolution of 1.5 ns. Different nature of the shock front (SF) following Sedov-Taylor theory, before and after detachment, indicated two specific time dependent stages of energy release. From the position of SF, velocity behind the SF, similar to that of exhaust velocity is measured. Specific impulse of 241 +/- 5 and 201 +/- 4 sec for LiF-B and B, respectively, at a delay of 0.8 μs from shock inducing laser pulse makes them potential candidates for laser based micro thruster applications. The work is supported by Defence Research and Developement Organization, India through Grants-in-Aid Program.

  2. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO & DOE OCRWM Co-Sponsored Advanced Materials Program

    SciTech Connect

    Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

    2007-09-19

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent.

  3. Nanometer-thick amorphous-SnO2 layer as an oxygen barrier coated on a transparent AZO electrode

    NASA Astrophysics Data System (ADS)

    Lee, Hee Sang; Woo, Seong Ihl

    2016-07-01

    It is necessary for transparent conducting electrodes used in dye-sensitized or perovskite solar cells to have high thermal stability which is required when TiO2 is coated on the electrode. AZO films with their low-cost and good TCO properties are unfortunately unstable above 300 °C in air because of adsorbed oxygen. In this paper, the thermal stability of AZO films is enhanced by depositing an oxygen barrier on AZO films to block the oxygen. As the barrier material, SnO2 is used due to its high heat stability, electrical conductivity, and transmittance. Moreover, when the SnO2 is grown as amorphous phase, the protective effect become greater than the crystalline phase. The thermal stability of the amorphous-SnO2/AZO films varies depending on the thickness of the amorphous SnO2 layer. Because of the outstanding oxygen blocking properties of amorphous SnO2, its optimal thickness is very thin and it results in only a slight decrease in transmittance. The sheet resistance of the amorphous-SnO2/AZO film is 5.4 Ω sq-1 after heat treatment at 500 °C for 30 min in air and the average transmittance in the visible region is 83.4%. The results show that the amorphous-SnO2/AZO films have thermal stability with excellent electrical and optical properties. [Figure not available: see fulltext.

  4. Refractory amorphous metallic (W/0.6/ Re/0.4/)76B24 coatings on steel substrates

    NASA Technical Reports Server (NTRS)

    Thakoor, A. P.; Lamb, J. L.; Khanna, S. K.; Mehra, M.; Johnson, W. L.

    1985-01-01

    Refractory metallic coatings of (W/0.6/ Re/0.4/)76B24 (WReB) have been deposited onto glass, quartz, and heat-treated AISI 52100 bearing steel substrates by dc magnetron sputtering. As-deposited WReB films are amorphous, as shown by their diffuse X-ray diffraction patterns; chemically homogeneous, according to secondary ion mass spectrometry (SIMS) analysis; and they exhibit a very high (approximately 1000 C) crystallization temperature. Adhesion strength of these coatings on heat-treated AISI 52100 steel is in excess of approximately 20,000 psi and they possess high microhardness (approximately 2400 HV50). Unlubricated wear resistance of such hard and adherent amorphous metallic coatings on AISI 52100 steel is studied using the pin-on-disc method under various loading conditions. Amorphous metallic WReB coatings, about 4 microns thick, exhibit an improvement of more than two and a half orders of magnitude in the unlubricated wear resistance over that of the uncoated AISI 52100 steel.

  5. Amorphous GeOx-Coated Reduced Graphene Oxide Balls with Sandwich Structure for Long-Life Lithium-Ion Batteries.

    PubMed

    Choi, Seung Ho; Jung, Kyeong Youl; Kang, Yun Chan

    2015-07-01

    Amorphous GeOx-coated reduced graphene oxide (rGO) balls with sandwich structure are prepared via a spray-pyrolysis process using polystyrene (PS) nanobeads as sacrificial templates. This sandwich structure is formed by uniformly coating the exterior and interior of few-layer rGO with amorphous GeOx layers. X-ray photoelectron spectroscopy analysis reveals a Ge:O stoichiometry ratio of 1:1.7. The amorphous GeOx-coated rGO balls with sandwich structure have low charge-transfer resistance and fast Li(+)-ion diffusion rate. For example, at a current density of 2 A g(-1), the GeOx-coated rGO balls with sandwich and filled structures and the commercial GeO2 powders exhibit initial charge capacities of 795, 651, and 634 mA h g(-1), respectively; the corresponding 700th-cycle charge capacities are 758, 579, and 361 mA h g(-1). In addition, at a current density of 5 A g(-1), the rGO balls with sandwich structure have a 1600th-cycle reversible charge capacity of 629 mA h g(-1) and a corresponding capacity retention of 90.7%, as measured from the maximum reversible capacity at the 100th cycle. PMID:26047208

  6. Novel nanometer-level uniform amorphous carbon coating for boron powders by direct pyrolysis of coronene without solvent.

    PubMed

    Ye, ShuJun; Song, MingHui; Kumakura, Hiroaki

    2015-01-30

    A 3 nm coronene coating and a 4 nm amorphous carbon coating with a uniform shell-core encapsulation structure for nanosized boron (B) powders are formed by a simple process in which coronene is directly mixed with boron particles without a solvent and heated at 520 °C for 1 h or at 630 °C for 3 h in a vacuum-sealed silica tube. Coronene has a melting point lower than its decomposition temperature, which enables liquid coronene to cover B particles by liquid diffusion and penetration without the need for a solvent. The diffusion and penetration of coronene can extend to the boundaries of particles and to inside the agglomerated nanoparticles to form a complete shell-core encapsulated structure. As the temperature is increased, thermal decomposition of coronene on the B particles results in the formation of a uniform amorphous carbon coating layer. This novel and simple nanometer-level uniform amorphous carbon coating method can possibly be applied to many other powders; thus, it has potential applications in many fields at low cost. PMID:25556855

  7. Effects of amorphous silica coating on cerium oxide nanoparticles induced pulmonary responses

    PubMed Central

    Ma, Jane; Mercer, Robert R.; Barger, Mark; Schwegler-Berry, Diane; Cohen, Joel M.; Demokritou, Philip; Castranova, Vincent

    2015-01-01

    Recently cerium compounds have been used in a variety of consumer products, including diesel fuel additives, to increase fuel combustion efficiency and decrease diesel soot emissions. However, cerium oxide (CeO2) nanoparticles have been detected in the exhaust, which raises a health concern. Previous studies have shown that exposure of rats to nanoscale CeO2 by intratracheal instillation (IT) induces sustained pulmonary inflammation and fibrosis. In the present study, male Sprague–Dawley rats were exposed to CeO2 or CeO2 coated with a nano layer of amorphous SiO2 (aSiO2/CeO2) by a single IT and sacrificed at various times post-exposure to assess potential protective effects of the aSiO2 coating. The first acellular bronchoalveolar lavage (BAL) fluid and BAL cells were collected and analyzed from all exposed animals. At the low dose (0.15 mg/kg), CeO2 but not aSiO2/CeO2 exposure induced inflammation. However, at the higher doses, both particles induced a dose-related inflammation, cytotoxicity, inflammatory cytokines, matrix metalloproteinase (MMP)-9, and tissue inhibitor of MMP at 1 day post-exposure. Morphological analysis of lung showed an increased inflammation, surfactant and collagen fibers after CeO2 (high dose at 3.5 mg/kg) treatment at 28 days post-exposure. aSiO2 coating significantly reduced CeO2-induced inflammatory responses in the airspace and appeared to attenuate phospholipidosis and fibrosis. Energy dispersive X-ray spectroscopy analysis showed Ce and phosphorous (P) in all particle-exposed lungs, whereas Si was only detected in aSiO2/CeO2-exposed lungs up to 3 days after exposure, suggesting that aSiO2 dissolved off the CeO2 core, and some of the CeO2 was transformed to CePO4 with time. These results demonstrate that aSiO2 coating reduce CeO2-induced inflammation, phospholipidosis and fibrosis. PMID:26210349

  8. Effects of amorphous silica coating on cerium oxide nanoparticles induced pulmonary responses.

    PubMed

    Ma, Jane; Mercer, Robert R; Barger, Mark; Schwegler-Berry, Diane; Cohen, Joel M; Demokritou, Philip; Castranova, Vincent

    2015-10-01

    Recently cerium compounds have been used in a variety of consumer products, including diesel fuel additives, to increase fuel combustion efficiency and decrease diesel soot emissions. However, cerium oxide (CeO2) nanoparticles have been detected in the exhaust, which raises a health concern. Previous studies have shown that exposure of rats to nanoscale CeO2 by intratracheal instillation (IT) induces sustained pulmonary inflammation and fibrosis. In the present study, male Sprague-Dawley rats were exposed to CeO2 or CeO2 coated with a nano layer of amorphous SiO2 (aSiO2/CeO2) by a single IT and sacrificed at various times post-exposure to assess potential protective effects of the aSiO2 coating. The first acellular bronchoalveolar lavage (BAL) fluid and BAL cells were collected and analyzed from all exposed animals. At the low dose (0.15mg/kg), CeO2 but not aSiO2/CeO2 exposure induced inflammation. However, at the higher doses, both particles induced a dose-related inflammation, cytotoxicity, inflammatory cytokines, matrix metalloproteinase (MMP)-9, and tissue inhibitor of MMP at 1day post-exposure. Morphological analysis of lung showed an increased inflammation, surfactant and collagen fibers after CeO2 (high dose at 3.5mg/kg) treatment at 28days post-exposure. aSiO2 coating significantly reduced CeO2-induced inflammatory responses in the airspace and appeared to attenuate phospholipidosis and fibrosis. Energy dispersive X-ray spectroscopy analysis showed Ce and phosphorous (P) in all particle-exposed lungs, whereas Si was only detected in aSiO2/CeO2-exposed lungs up to 3days after exposure, suggesting that aSiO2 dissolved off the CeO2 core, and some of the CeO2 was transformed to CePO4 with time. These results demonstrate that aSiO2 coating reduce CeO2-induced inflammation, phospholipidosis and fibrosis. PMID:26210349

  9. Optical coatings of variable refractive index and high laser-resistance from physical-vapor-deposited perfluorinated amorphous polymer

    DOEpatents

    Chow, R.; Loomis, G.E.; Thomas, I.M.

    1999-03-16

    Variable index optical single-layers, optical multilayer, and laser-resistant coatings were made from a perfluorinated amorphous polymer material by physical vapor deposition. This was accomplished by physically vapor depositing a polymer material, such as bulk Teflon AF2400, for example, to form thin layers that have a very low refractive index (ca. 1.10--1.31) and are highly transparent from the ultra-violet through the near infrared regime, and maintain the low refractive index of the bulk material. The refractive index can be varied by simply varying one process parameter, either the deposition rate or the substrate temperature. The thus forming coatings may be utilized in anti-reflectors and graded anti-reflection coatings, as well as in optical layers for laser-resistant coatings at optical wavelengths of less than about 2000 nm. 2 figs.

  10. Optical coatings of variable refractive index and high laser-resistance from physical-vapor-deposited perfluorinated amorphous polymer

    DOEpatents

    Chow, Robert; Loomis, Gary E.; Thomas, Ian M.

    1999-01-01

    Variable index optical single-layers, optical multilayer, and laser-resistant coatings were made from a perfluorinated amorphous polymer material by physical vapor deposition. This was accomplished by physically vapor depositing a polymer material, such as bulk Teflon AF2400, for example, to form thin layers that have a very low refractive index (.about.1.10-1.31) and are highly transparent from the ultra-violet through the near infrared regime, and maintain the low refractive index of the bulk material. The refractive index can be varied by simply varying one process parameter, either the deposition rate or the substrate temperature. The thus forming coatings may be utilized in anti-reflectors and graded anti-reflection coatings, as well as in optical layers for laser-resistant coatings at optical wavelengths of less than about 2000 nm.

  11. Experimental study on friction and wear behaviour of amorphous carbon coatings for mechanical seals in cryogenic environment

    NASA Astrophysics Data System (ADS)

    Wang, Jianlei; Jia, Qian; Yuan, Xiaoyang; Wang, Shaopeng

    2012-10-01

    The service life and the reliability of contact mechanical seal are directly affected by the wear of seal pairs (rotor vs. stator), especially under the cryogenic environment in liquid rocket engine turbopumps. Because of the lower friction and wear rate, amorphous carbon (a-C) coatings are the promising protective coatings of the seal pairs for contact mechanical seal. In this paper, a-C coatings were deposited on 9Cr18 by pulsed DC magnetron sputtering. The tribological performances of the specimen were tested under three sealed fluid conditions (air, water and liquid nitrogen). The results show that the coatings could endure the cryogenic temperature while the friction coefficients decrease with the increased contact load. Under the same contact condition, the friction coefficient of the a-C coatings in liquid nitrogen is higher than that in water and that they are in air. The friction coefficients of the a-C coatings in liquid nitrogen range from 0.10 to 0.15. In the cryogenic environment, the coatings remain their low specific wear rates (0.9 × 10-6 to 1.8 × 10-6 mm3 N-1 m-1). The results provide an important reference for designing a water lubricated bearing or a contact mechanical seal under the cryogenic environment that is both reliable and has longevity.

  12. Effect of nano-crystallization of high velocity oxy-fuel-sprayed amorphous NiCrBSi alloy on properties of the coatings

    NASA Astrophysics Data System (ADS)

    Li, Chang-Jiu; Wang, Yu-Yue; Li, Hua

    2004-09-01

    NiCrBSi self-fluxing alloy coatings were deposited by high velocity oxy-fuel (HVOF) spraying. Annealing treatment was applied to the as-sprayed coatings to develop the microstructure of the Ni-based coating. The microstructure of the coating was characterized using optical microscopy, x-ray diffraction and transmission electron microscopy. The crystallization behavior of the amorphous coating was also characterized by differential scanning calorimetry. The properties of the coating were characterized by microhardness and abrasive wear tests. The results showed that the as-sprayed HVOF coating deposited by well melted spray particles exhibited a dense microstructure of amorphous phase. It was revealed that the crystallization of the amorphous phase in HVOF NiCrBSi coating occurs at a temperature of about 502°C. Annealing at temperature a little higher than recrystallization temperature leads to the formation of the nano-crystalline microstructure. The subsequent nanostructured Ni-based coating presents higher microhardness and excellent wear performance. With the further increase in annealing temperature, the growth of the nano-crystalline grains occurs and, accordingly, the microhardness of the coating and the wear performance decrease. Thereafter, the microstructure and properties of the Ni-based self-fluxing alloy coating can be controlled through postannealing treatment.

  13. Corrosion Resistance in Sodium Chloride Solution of Ni-Co-P Electro-Brush Amorphous Coatings to Replace Hard Chromium Coatings

    NASA Astrophysics Data System (ADS)

    Wang, Xiaohe; Lv, Biao; Hu, Zhenfeng; Xu, Binshi

    To remanufacture damaged hard chromium plating devices, Ni-Co-P alloy brush coating is developed by electro brush plating technique. Surface morphology, element composition and phase structure are separately investigated by Scanning Electron Microscopy, Energy Spectrometer and X-ray Diffraction. The results show that Ni-Co-P alloy coating gets typical 'packet shape' morphology and amorphous phase structure, with 9.9wt% P element. The corrosion resistance of Ni-Co-P alloy coating is also studied by electrochemical experiments and immersion tests. The results show that its corrosion resistance is superior to that of hard chromium plating, can be applied to the remanufacture of damaged hard chromium plating equipment.

  14. Examination of surface properties and in vitro biological performance of amorphous diamond-like carbon-coated polyurethane.

    PubMed

    Jones, David S; Garvin, Clare P; Dowling, Denis; Donnelly, Kevin; Gorman, Sean P

    2006-08-01

    Despite the emerging use of diamond-like carbon (DLC) as a coating for medical devices, few studies have examined the resistance of DLC coatings onto medical polymers to both microbial adherence and encrustation. In this study, amorphous DLC of a range of refractive indexes (1.7-1.9) and thicknesses (100-600 nm) was deposited onto polyurethane, a model polymer, and the resistance to microbial adherence (Escherichia coli; clinical isolate) and encrustation examined using in vitro models. In comparison to the native polymer, the advancing and receding contact angles of DLC-coated polyurethane were lower, indicating greater hydrophilic properties. No relationship was observed between refractive index, thickness, and advancing contact angle, as determined using multiple correlation analysis. The resistances of the various DLC-coated polyurethane films to encrustation and microbial adherence were significantly greater than that to polyurethane; however, there were individual differences between the resistances of the various DLC coatings. In general, increasing the refractive index of the coatings (100 nm thickness) decreased the resistance of the films to both hydroxyapatite and struvite encrustation and to microbial adherence. Films of lower thicknesses (100 and 200 nm; of defined refractive index, 1.8), exhibited the greatest resistance to encrustation and to microbial adherence. In conclusion, this study has uniquely illustrated both the microbial antiadherence properties and resistance to urinary encrustation of DLC-coated polyurethane. The resistances to encrustation and microbial adherence were substantial, and in light of this, it is suggested that DLC coatings of low thickness and refractive index show particular promise as coatings of polymeric medical devices. PMID:16615067

  15. Chemical Bonding In Amorphous Si Coated-carbon Nanotube As Anodes For Li ion Batteries: A XANES Study

    SciTech Connect

    Zhou, Jigang; Hu, Yongfeng; Li, Xiaolin; Wang, Chong M.; Zuin, Lucia

    2014-03-11

    The chemical bonding nature and its evolution upon electrochemical cycling in amorphous Si coated-carbon nanotube (Si-CNT) anode has been investigated using comprehensive X-ray absorption spectroscopy (XANES) at Si L- and K-edges along with C and O K-edges. The Si nanolayer on CNT is found to be anchored to CNT via Si-O-C bonding. This bond weakens upon electrochemical cycling accompanied with generation of Li2CO3 on the surface of Si-CNT. Those findings are crucial in designing further improved Si-C composite anode for lithium ion battery.

  16. Application of Neutron-Absorbing Structural-Amorphous Metal (SAM) Coatings for Spent Nuclear Fuel (SNF) Container to Enhance Criticality Safety Control

    SciTech Connect

    Choi, J

    2007-01-12

    This report describes the analysis and modeling approaches used in the evaluation for criticality-control applications of the neutron-absorbing structural-amorphous metal (SAM) coatings. The applications of boron-containing high-performance corrosion-resistant material (HPCRM)--amorphous metal as the neutron-absorbing coatings to the metallic support structure can enhance criticality safety controls for spent nuclear fuel in baskets inside storage containers, transportation casks, and disposal containers. The use of these advanced iron-based, corrosion-resistant materials to prevent nuclear criticality in transportation, aging, and disposal containers would be extremely beneficial to the nuclear waste management programs.

  17. The peculiar behavior of the glass transition temperature of amorphous drug-polymer films coated on inert sugar spheres.

    PubMed

    Dereymaker, Aswin; Van Den Mooter, Guy

    2015-05-01

    Fluid bed coating has been proposed in the past as an alternative technology for manufacturing of drug-polymer amorphous solid dispersions, or so-called glass solutions. It has the advantage of being a one-step process, and thus omitting separate drying steps, addition of excipients, or manipulation of the dosage form. In search of an adequate sample preparation method for modulated differential scanning calorimetry analysis of beads coated with glass solutions, glass transition broadening and decrease of the glass transition temperature (Tg ) were observed with increasing particle size of crushed coated beads and crushed isolated films of indomethacin (INDO) and polyvinylpyrrolidone (PVP). Substituting INDO with naproxen gave comparable results. When ketoconazole was probed or the solvent in INDO-PVP films was switched to dichloromethane (DCM) or a methanol-DCM mixture, two distinct Tg regions were observed. Small particle sizes had a glass transition in the high Tg region, and large particle sizes had a glass transition in the low Tg region. This particle size-dependent glass transition was ascribed to different residual solvent amounts in the bulk and at the surface of the particles. A correlation was observed between the deviation of the Tg from that calculated from the Gordon-Taylor equation and the amount of residual solvent at the Tg of particles with different sizes. PMID:25702912

  18. STEM-EELS analysis reveals stable high-density He in nanopores of amorphous silicon coatings deposited by magnetron sputtering.

    PubMed

    Schierholz, Roland; Lacroix, Bertrand; Godinho, Vanda; Caballero-Hernández, Jaime; Duchamp, Martial; Fernández, Asunción

    2015-02-20

    A broad interest has been showed recently on the study of nanostructuring of thin films and surfaces obtained by low-energy He plasma treatments and He incorporation via magnetron sputtering. In this paper spatially resolved electron energy-loss spectroscopy in a scanning transmission electron microscope is used to locate and characterize the He state in nanoporous amorphous silicon coatings deposited by magnetron sputtering. A dedicated MATLAB program was developed to quantify the helium density inside individual pores based on the energy position shift or peak intensity of the He K-edge. A good agreement was observed between the high density (∼35-60 at nm(-3)) and pressure (0.3-1.0 GPa) values obtained in nanoscale analysis and the values derived from macroscopic measurements (the composition obtained by proton backscattering spectroscopy coupled to the macroscopic porosity estimated from ellipsometry). This work provides new insights into these novel porous coatings, providing evidence of high-density He located inside the pores and validating the methodology applied here to characterize the formation of pores filled with the helium process gas during deposition. A similar stabilization of condensed He bubbles has been previously demonstrated by high-energy He ion implantation in metals and is newly demonstrated here using a widely employed methodology, magnetron sputtering, for achieving coatings with a high density of homogeneously distributed pores and He storage capacities as high as 21 at%. PMID:25627862

  19. Effect of tetrahedral amorphous carbon coating on the resistivity and wear of single-walled carbon nanotube network

    NASA Astrophysics Data System (ADS)

    Iyer, Ajai; Kaskela, Antti; Novikov, Serguei; Etula, Jarkko; Liu, Xuwen; Kauppinen, Esko I.; Koskinen, Jari

    2016-05-01

    Single walled carbon nanotube networks (SWCNTNs) were coated by tetrahedral amorphous carbon (ta-C) to improve the mechanical wear properties of the composite film. The ta-C deposition was performed by using pulsed filtered cathodic vacuum arc method resulting in the generation of C+ ions in the energy range of 40-60 eV which coalesce to form a ta-C film. The primary disadvantage of this process is a significant increase in the electrical resistance of the SWCNTN post coating. The increase in the SWCNTN resistance is attributed primarily to the intrinsic stress of the ta-C coating which affects the inter-bundle junction resistance between the SWCNTN bundles. E-beam evaporated carbon was deposited on the SWCNTNs prior to the ta-C deposition in order to protect the SWCNTN from the intrinsic stress of the ta-C film. The causes of changes in electrical resistance and the effect of evaporated carbon thickness on the changes in electrical resistance and mechanical wear properties have been studied.

  20. The Effect of Oxygen Contamination on the Amorphous Structure of Thermally Sprayed Coatings of Cu47Ti33Zr11Ni8Si1

    SciTech Connect

    Matthew Frank Besser

    2002-05-27

    this research has shown that it is possible to deposit coatings of gas atomized Cu{sub 47}Ti{sub 33}Zr{sub 11}Ni{sub 8}Si{sub 1} powders containing various levels of oxygen contamination using plasma arc spray methods. The structure of the coating was found to depend primarily on the spray environment, with an argon atmosphere producing the most amorphous samples for a given starting powder. The oxygen content of the coatings reflected the relative levels of the oxygen contamination in the starting powders. The analysis of the starting powders displayed oxygen contents ranging from 0.125-0.79 wt.%. It was shown that higher oxygen levels lead to more crystalline structure in the starting powders as determined by X-ray diffraction (XRD) and differential scanning calorimetry (DSC). This trend was found to be true for both the starting powders and for the plasma sprayed coatings. Chemical composition for all starting powders was very close to the nominal alloy composition. Chemical changes in the coatings involved the loss of Cu in coatings where high levels of oxidation were found. Cavitation erosion testing of selected coatings showed a weak trend that coatings prepared by vacuum plasma spray (VPS) had lower damage rates, but there was no clear data to indicate which coating parameters were superior. The range of data produced from testing duplicate coating was too wide to provide a good statistical measure of cavitation erosion resistance. of interest was the fact that when coatings began to show damage from cracking, all samples of a group showed similar damage and usually the damage pattern was somewhat unique to that group of samples. Failure of the coatings was due to features inherent to plasma arc spray (PAS) coating (i.e., pores, splat boundaries, oxide inclusions) rather than the mechanical characteristics of the amorphous alloy.

  1. Amorphous TiO2-coated reduced graphene oxide hybrid nanostructures for polymer composites with low dielectric loss

    NASA Astrophysics Data System (ADS)

    Tong, Wangshu; Zhang, Yihe; Yu, Li; Lv, Fengzhu; Liu, Leipeng; Zhang, Qian; An, Qi

    2015-10-01

    Nanocomposite of poly(vinylidene fluoride-co-hexafluoropropylene) incorporated with titanium dioxide-modified reduced graphene oxide sheets (rGO-TiO2/PVDF-HFP) was prepared by in situ assembling TiO2 on graphene oxide (GO), and its dielectric properties were carefully characterized. The GO layers were completely coated with amorphous TiO2. The dielectric permittivity increased stably as rGO-TiO2 content increased, and the loss was low at low frequencies. TiO2 inter-layer acted as an inter-particle barrier to prevent direct contact of rGO, which provided a new simple way for tuning the dielectric properties of polymer composites with low dielectric loss by controlling the structure of fillers.

  2. Controlling corrosion of WC-Co by using an amorphous SiC coating

    NASA Astrophysics Data System (ADS)

    Yeo, Sunmog; Park, Jae-Won

    2012-07-01

    A reduction of WC-Co corrosion was investigated using a potentiodynamic electrochemical test. SiC layers with different thicknesses from 1 to 5 µm were coated on WC-Co by using an ionbeam mixing process. I-V characterization measurements were performed on the SiC-coated WCCo at different conditions: NaOH and H2SO4 solutions and room temperature and 70 °C. The I-V measurements demonstrated that the corrosion current density decreased and the corrosion potential increased as the SiC coating layers got thicker. This finding is evidence that SiC coating layers contact well electrically to WC-Co surfaces and enhance the corrosion properties of WC-Co.

  3. Magnesium-Aluminum-Zirconium Oxide Amorphous Ternary Composite: A Dense and Stable Optical Coating

    NASA Technical Reports Server (NTRS)

    Sahoo, N. K.; Shapiro, A. P.

    1998-01-01

    In the present work, the process parameter dependent optical and structural properties of MgO-Al(2)O(3)-ZrO(2) ternary mixed-composite material have been investigated. Optical properties were derived from spectrophotometric measurements. The surface morphology, grain size distributions, crystallographic phases and process dependent material composition of films have been investigated through the use of Atomic Force Microscopy (AFM), X-ray diffraction analysis and Energy Dispersive X- ray (EDX) analysis. EDX analysis made evident the correlation between the optical constants and the process dependent compositions in the films. It is possible to achieve environmentally stable amorphous films with high packing density under certain optimized process conditions.

  4. Mechanical loss in state-of-the-art amorphous optical coatings

    NASA Astrophysics Data System (ADS)

    Granata, Massimo; Saracco, Emeline; Morgado, Nazario; Cajgfinger, Alix; Cagnoli, Gianpietro; Degallaix, Jérôme; Dolique, Vincent; Forest, Danièle; Franc, Janyce; Michel, Christophe; Pinard, Laurent; Flaminio, Raffaele

    2016-01-01

    We present the results of mechanical characterizations of many different high-quality optical coatings made of ion-beam-sputtered titania-doped tantala and silica, developed originally for interferometric gravitational-wave detectors. Our data show that in multilayer stacks (like high-reflection Bragg mirrors, for example) the measured coating dissipation is systematically higher than the expectation and is correlated with the stress condition in the sample. This has a particular relevance for the noise budget of current advanced gravitational-wave interferometers, and, more generally, for any experiment involving thermal-noise-limited optical cavities.

  5. Osseointegration of bioactive microarc oxidized amorphous phase/TiO2 nanocrystals composited coatings on titanium after implantation into rabbit tibia.

    PubMed

    Zhou, Rui; Wei, Daqing; Yang, Haoyue; Cheng, Su; Feng, Wei; Li, Baoqiang; Wang, Yaming; Jia, Dechang; Zhou, Yu

    2014-05-01

    The amorphous phase/TiO2 nanocrystals (APTN) composited coatings were prepared on Ti implants for biomedical applications. The Ti implants without and with the APTN composited coatings both do not cause any adverse effects after implantation into the rabbit tibia. The osseointegration of Ti implants after covering the APTN coatings is improved pronouncedly, greatly increasing the interface bonding strength between the implants and newly formed bones. In addition, it is interesting that the newly formed bone tissues appear in the micro-pores of the APTN coatings, promoting the interface bonding between the implants and new bones by the mechanical interlock. Moreover, the Ti implant with the APTN coatings formed at higher applied voltage exhibit higher shear strength and displacement during the pushing out experiment probably due to its better osseointegration. PMID:24481533

  6. Magnetostriction of Co-Fe-Based Amorphous Soft Magnetic Microwires

    NASA Astrophysics Data System (ADS)

    Zhukov, A.; Churyukanova, M.; Kaloshkin, S.; Sudarchikova, V.; Gudoshnikov, S.; Ipatov, M.; Talaat, A.; Blanco, J. M.; Zhukova, V.

    2016-01-01

    We studied the correlation between magnetic softness and magnetostriction coefficient for as-prepared and annealed Co-Fe-rich microwires. We found that the hysteresis loops and magnetostriction coefficients of Co and Fe-rich microwires depend not only on the chemical composition of the metal but also on internal stress. Consequently, both hysteresis loop and magnetostriction coefficient can be adjusted by annealing. We varied the time and temperature of annealing and observed changes of the character of the hysteresis loops. These changes correlated with evolution of the magnetostriction coefficient. Drastic changes of the hysteresis loop for Co-rich microwires were attributed to changes of the sign and value of the magnetostriction coefficient.

  7. Amorphous stainless steel coatings prepared by reactive magnetron-sputtering from austenitic stainless steel targets

    NASA Astrophysics Data System (ADS)

    Cusenza, Salvatore; Schaaf, Peter

    2009-01-01

    Stainless steel films were reactively magnetron sputtered in argon/methane gas flow onto oxidized silicon wafers using austenitic stainless-steel targets. The deposited films of about 200 nm thickness were characterized by conversion electron Mössbauer spectroscopy, magneto-optical Kerr-effect, X-ray diffraction, scanning electron microscopy, Rutherford backscattering spectrometry, atomic force microscopy, corrosion resistance tests, and Raman spectroscopy. These complementary methods were used for a detailed examination of the carburization effects in the sputtered stainless-steel films. The formation of an amorphous and soft ferromagnetic phase in a wide range of the processing parameters was found. Further, the influence of the substrate temperature and of post vacuum-annealing were examined to achieve a comprehensive understanding of the carburization process and phase formation.

  8. Hydrogen evolution from a copper(I) oxide photocathode coated with an amorphous molybdenum sulphide catalyst.

    PubMed

    Morales-Guio, Carlos G; Tilley, S David; Vrubel, Heron; Grätzel, Michael; Hu, Xile

    2014-01-01

    Concerns over climate change resulting from accumulation of anthropogenic carbon dioxide in the atmosphere and the uncertainty in the amount of recoverable fossil fuel reserves are driving forces for the development of renewable, carbon-neutral energy technologies. A promising clean solution is photoelectrochemical water splitting to produce hydrogen using abundant solar energy. Here we present a simple and scalable technique for the deposition of amorphous molybdenum sulphide films as hydrogen evolution catalyst onto protected copper(I) oxide films. The efficient extraction of excited electrons by the conformal catalyst film leads to photocurrents of up to -5.7 mA cm(-2) at 0 V versus the reversible hydrogen electrode (pH 1.0) under simulated AM 1.5 solar illumination. Furthermore, the photocathode exhibits enhanced stability under acidic environments, whereas photocathodes with platinum nanoparticles as catalyst deactivate more rapidly under identical conditions. The work demonstrates the potential of earth-abundant light-harvesting material and catalysts for solar hydrogen production. PMID:24402352

  9. Amorphous MoSx thin-film-coated carbon fiber paper as a 3D electrode for long cycle life symmetric supercapacitors

    NASA Astrophysics Data System (ADS)

    Balasingam, Suresh Kannan; Thirumurugan, Arun; Lee, Jae Sung; Jun, Yongseok

    2016-06-01

    Amorphous MoSx thin-film-coated carbon fiber paper as a binder-free 3D electrode was synthesized by a facile hydrothermal method. The maximum specific capacitance of a single electrode was 83.9 mF cm-2, while it was 41.9 mF cm-2 for the symmetric device. Up to 600% capacitance retention was observed for 4750 cycles.Amorphous MoSx thin-film-coated carbon fiber paper as a binder-free 3D electrode was synthesized by a facile hydrothermal method. The maximum specific capacitance of a single electrode was 83.9 mF cm-2, while it was 41.9 mF cm-2 for the symmetric device. Up to 600% capacitance retention was observed for 4750 cycles. Electronic supplementary information (ESI) available. See DOI: 10.1039/C6NR01200K

  10. Molecular dynamics simulations of the tribological behaviour of a water-lubricated amorphous carbon-fluorine PECVD coating

    NASA Astrophysics Data System (ADS)

    Rullich, Markus; Weiss, Volker C.; Frauenheim, Thomas

    2013-07-01

    Hybrid bearings comprising ceramic balls and steel rings exhibit increased wear-resistance and a reduced coefficient of friction (COF) compared with standard steel bearings. Using plasma-enhanced chemical vapour deposition (PECVD) coatings to modify the surface properties, the performance of these bearings can be further improved. Fluorine-containing amorphous hydrogenated carbon (a-C : F : H) films are well suited to this purpose. To study the influence of such coatings on the friction characteristics of key parts of hybrid bearings, a model of an a-C : F : H film was constructed and employed in molecular dynamics simulations of two slabs sliding past each other, lubricated by water. With one slab being pulled by a virtual spring, the perpendicular force (load) was kept constant using a barostat. For comparison, a system of two silicon dioxide (cristobalite) slabs and a mixed system consisting of a cristobalite slab and an a-C : F : H slab were investigated. Our results indicate a linear dependence of the friction force on the perpendicular force. With an increasing amount of water between the slabs, the COFs decrease. A decrease in temperature leads to an increased COF, while a decrease in the relative velocity of the slabs does not influence the COF between two a-C : F : H slabs, but reduces the COF for the other two systems. Our results for the COF and its dependence on temperature and relative sliding velocity generally agree well both with experiments and with simulations for similar systems reported in the literature.

  11. Amorphous MoSx thin-film-coated carbon fiber paper as a 3D electrode for long cycle life symmetric supercapacitors.

    PubMed

    Balasingam, Suresh Kannan; Thirumurugan, Arun; Lee, Jae Sung; Jun, Yongseok

    2016-06-01

    Amorphous MoSx thin-film-coated carbon fiber paper as a binder-free 3D electrode was synthesized by a facile hydrothermal method. The maximum specific capacitance of a single electrode was 83.9 mF cm(-2), while it was 41.9 mF cm(-2) for the symmetric device. Up to 600% capacitance retention was observed for 4750 cycles. PMID:27240819

  12. Synthesis and electrochemical performances of amorphous carbon-coated Sn-Sb particles as anode material for lithium-ion batteries

    SciTech Connect

    Wang Zhong; Tian Wenhuai; Liu Xiaohe; Yang Rong; Li Xingguo

    2007-12-15

    The amorphous carbon coating on the Sn-Sb particles was prepared from aqueous glucose solutions using a hydrothermal method. Because the outer layer carbon of composite materials is loose cotton-like and porous-like, it can accommodate the expansion and contraction of active materials to maintain the stability of the structure, and hinder effectively the aggregation of nano-sized alloy particles. The as-prepared composite materials show much improved electrochemical performances as anode materials for lithium-ion batteries compared with Sn-Sb alloy and carbon alone. This amorphous carbon-coated Sn-Sb particle is extremely promising anode materials for lithium secondary batteries and has a high potentiality in the future use. - Graphical abstract: The amorphous carbon coating on the Sn-Sb particles was prepared from aqueous glucose solutions using a hydrothermal method. Because the outer layer carbon of composite materials is loose cotton-like and porous-like, it can accommodate the expansion and contraction of active materials to maintain the stability of the structure, and hinder effectively the aggregation of nano-sized alloy particles.

  13. Characterization and simulation on antireflective coating of amorphous silicon oxide thin films with gradient refractive index

    NASA Astrophysics Data System (ADS)

    Huang, Lu; Jin, Qi; Qu, Xingling; Jin, Jing; Jiang, Chaochao; Yang, Weiguang; Wang, Linjun; Shi, Weimin

    2016-08-01

    The optical reflective properties of silicon oxide (SixOy) thin films with gradient refractive index are studied both theoretically and experimentally. The thin films are widely used in photovoltaic as antireflective coatings (ARCs). An effective finite difference time domain (FDTD) model is built to find the optimized reflection spectra corresponding to structure of SixOy ARCs with gradient refractive index. Based on the simulation analysis, it shows the variation of reflection spectra with gradient refractive index distribution. The gradient refractive index of SixOy ARCs can be obtained in adjustment of SiH4 to N2O ratio by plasma-enhanced chemical vapor deposition (PECVD) system. The optimized reflection spectra measured by UV-visible spectroscopy confirms to agree well with that simulated by FDTD method.

  14. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Reistance FY05 HPCRM Annual Report # Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

    SciTech Connect

    Farmer, J C; Haslam, J J; Day, S D

    2007-09-19

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  15. Structural characterization of ion-vapor deposited hydrogenated amorphous carbon coatings by solid state {sup 13}C nuclear magnetic resonance

    SciTech Connect

    Xu, Jiao; Kato, Takahisa; Watanabe, Sadayuki; Hayashi, Hideo; Kawaguchi, Masahiro

    2014-01-07

    In the present study, unique structural heterogeneity was observed in ion-vapor deposited a-C:H coatings by performing {sup 13}C MAS and {sup 1}H-{sup 13}C CPMAS experiments on solid state nuclear magnetic resonance devices. Two distinct types of sp{sup 2} C clusters were discovered: one of them denoted as sp{sup 2} C′ in content of 3–12 at. % was non-protonated specifically localized in hydrogen-absent regions, while the other dominant one denoted as sp{sup 2} C″ was hydrogenated or at least proximate to proton spins. On basis of the notably analogous variation of sp{sup 2} C′ content and Raman parameters as function of substrate bias voltage in the whole range of 0.5 kV–3.5 kV, a model of nano-clustering configuration was proposed that the sp{sup 2} C′ clusters were embedded between sp{sup 2} C″ clusters and amorphous sp{sup 3} C matrix as trapped interfaces or boundaries where the sp{sup 2} carbon bonds were highly distorted. Continuous increase of bias voltage would promote the nano-clustering and re-ordering of dominant sp{sup 2} C″ clusters, thus results in a marked decrease of interspace and a change of the content of sp{sup 2} C′ clusters. Further investigation on the {sup 13}C magnetization recovery showed typical stretched-exponential approximation due to the prominent presence of paramagnetic centers, and the stretched power α varied within 0.6–0.9 from distinct types of sp{sup 2} C clusters. Differently, the magnetization recovery of {sup 1}H showed better bi-exponential approximation with long and short T{sub 1}(H) fluctuated within 40–60 ms and 0.1–0.3 ms approximately in content of 80% ± 5% and 20% ± 5%, respectively, varying with various bias voltages. Meanwhile, the interrupted {sup 13}C saturation recovery with an interval of short T{sub 1}(H) showed that most of quick-relaxing protons were localized in sp{sup 2} C″ clusters. Such a short T{sub 1}(H) was only possibly resulted from a relaxation mechanism

  16. Amorphous diamond films

    DOEpatents

    Falabella, S.

    1998-06-09

    Amorphous diamond films having a significant reduction in intrinsic stress are prepared by biasing a substrate to be coated and depositing carbon ions thereon under controlled temperature conditions. 1 fig.

  17. HIGHWAY INFRASTRUCTURE FOCUS AREA NEXT-GENERATION INFRASTRUCTURE MATERIALS VOLUME I - TECHNICAL PROPOSAL & MANAGEMENTENHANCEMENT OF TRANSPORTATION INFRASTRUCTURE WITH IRON-BASED AMORPHOUS-METAL AND CERAMIC COATINGS

    SciTech Connect

    Farmer, J C

    2007-12-04

    The infrastructure for transportation in the United States allows for a high level of mobility and freight activity for the current population of 300 million residents, and several million business establishments. According to a Department of Transportation study, more than 230 million motor vehicles, ships, airplanes, and railroads cars were used on 6.4 million kilometers (4 million miles) of highways, railroads, airports, and waterways in 1998. Pipelines and storage tanks were considered to be part of this deteriorating infrastructure. The annual direct cost of corrosion in the infrastructure category was estimated to be approximately $22.6 billion in 1998. There were 583,000 bridges in the United States in 1998. Of this total, 200,000 bridges were steel, 235,000 were conventional reinforced concrete, 108,000 bridges were constructed using pre-stressed concrete, and the balance was made using other materials of construction. Approximately 15 percent of the bridges accounted for at this point in time were structurally deficient, primarily due to corrosion of steel and steel reinforcement. Iron-based amorphous metals, including SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been developed, and have very good corrosion resistance. These materials have been prepared as a melt-spun ribbons, as well as gas atomized powders and thermal-spray coatings. During electrochemical testing in several environments, including seawater at 90 C, the passive film stabilities of these materials were found to be comparable to that of more expensive high-performance alloys, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. These materials also performed very well in standard salt fog tests. Chromium (Cr), molybdenum (Mo) and tungsten (W) provided corrosion resistance, and boron (B) enabled glass formation

  18. Amorphous Fe2O3 nanoshells coated on carbonized bacterial cellulose nanofibers as a flexible anode for high-performance lithium ion batteries

    NASA Astrophysics Data System (ADS)

    Huang, Yang; Lin, Zixia; Zheng, Mingbo; Wang, Tianhe; Yang, Jiazhi; Yuan, Fanshu; Lu, Xiaoyu; Liu, Lin; Sun, Dongping

    2016-03-01

    A three-dimensional (3D) carbonaceous aerogel derived from biomass bacterial cellulose (BC) is introduced as a flexible framework for iron oxides in Li-ion batteries (LIBs). The 3D carbonized BC (CBC) with highly interconnected nanofibrous structure exhibits good electrical conductivity and mechanical stability. The amorphous Fe2O3 is tightly coated on the nanofibers of CBC through a simple in situ thermal decomposition method. The obtained amorphous Fe2O3 anode (denoted as A-Fe2O3@CBC) exhibits stable cycling performance and high rate capability when assembled into a half-cell, which is supposed to benefit from the well-dispersed Fe2O3 nanoshells and the hierarchical pores in A-Fe2O3@CBC composite. The rational design of the nanostructure could improve the transportation of electrons/ions and effectively alleviate volume changes of Fe2O3 during the electrochemical cycling. Meanwhile, the amorphous nature of the Fe2O3 in anode provides an enhanced capacitive-like lithium storage and flexible structure of the active materials, resulting in much higher specific capacity and longer cycle life when compared with its crystalline counterpart. This work provides a promising approach to design and construct the flexible metal oxide anode materials based on 3D carbonaceous aerogel for high-performance LIBs.

  19. Neutron-Absorbing Coatings for Safe Storage of Fissile Materials with Enhanced Shielding & Criticality Safety

    SciTech Connect

    Choi, J; Farmer, J; Lee, C; Fischer, L; Boussoufi, M; Liu, B; Egbert, H

    2007-07-03

    Neutron-absorbing Fe-based amorphous-metal coatings have been developed that are more corrosion resistant than other criticality-control materials, including Al-B{sub 4}C composites, borated stainless steels, and Ni-Cr-Mo-Gd alloys. The presence of relatively high concentration of boron in these coatings not only enhances its neutron-absorption capability, but also enables these coatings to exist in the amorphous state. Exceptional corrosion resistance has been achieved with these Fe-based amorphous-metal alloys through additions of chromium, molybdenum, and tungsten. The addition of rare earth elements such as yttrium has lowered the critical cooling rate of these materials, thereby rendering them more easily processed. Containers used for the storage of nuclear materials, and protected from corrosion through the application of amorphous metal coatings, would have greatly enhanced service lives, and would therefore provide greater long-term safety. Amorphous alloy powders have been successfully produced in multi-ton quantities with gas atomization, and applied to several half-scale spent fuel storage containers and criticality control structures with the high-velocity oxy-fuel (HVOF) thermal spray process. Salt fog testing and neutron radiography of these prototypes indicates that such an approach is viable for the production of large-scale industrial-scale facilities and containers. The use of these durable neutron-absorbing materials to coat stainless steel containers and storage racks, as well as vaults, hot-cell facilities and glove boxes could substantially reduce the risk of criticality in the event of an accident. These materials are particularly attractive for shielding applications since they are fire proof. Additionally, layers of other cold and thermal sprayed materials that include carbon and/or carbides can be used in conjunction with the high-boron amorphous metal coatings for the purpose of moderation. For example, various carbides, including boron

  20. Amorphous metal alloy

    DOEpatents

    Wang, R.; Merz, M.D.

    1980-04-09

    Amorphous metal alloys of the iron-chromium and nickel-chromium type have excellent corrosion resistance and high temperature stability and are suitable for use as a protective coating on less corrosion resistant substrates. The alloys are stabilized in the amorphous state by one or more elements of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, and tungsten. The alloy is preferably prepared by sputter deposition.

  1. Application of Neutron-Absorbing Structural-Amorphous Metal (SAM) Coatings for Spent Nuclear Fuel (SNF) Container to Enhance Criticality Safety Controls

    SciTech Connect

    Choi, Jor-Shan; Lee, Chuck; Farmer, Joseph; Day, Dan; Wall, Mark; Saw, Cheng; Boussoufi, Moe; Liu, Ben; Egbert, Harold; Branagan, Dan; D'Amato, Andy

    2007-07-01

    Spent nuclear fuel contains fissionable materials ({sup 235}U, {sup 239}Pu, {sup 241}Pu, etc.). To prevent nuclear criticality in spent fuel storage, transportation, and during disposal, neutron-absorbing materials (or neutron poisons, such as borated stainless steel, Boral{sup TM}, Metamic{sup TM}, Ni-Gd, and others) would have to be applied. The success in demonstrating that the High-Performance Corrosion- Resistant Material (HPCRM){sup [1]} can be thermally applied as coating onto base metal to provide for corrosion resistance for many naval applications raises the interest in applying the HPCRM to USDOE/OCRWM spent fuel management program. The fact that the HPCRM relies on the high content of boron to make the material amorphous - an essential property for corrosion resistance - and that the boron has to be homogeneously distributed in the HPCRM qualify the material to be a neutron poison. (authors)

  2. Biocompatibility of core@shell particles: cytotoxicity and genotoxicity in human osteosarcoma cells of colloidal silica spheres coated with crystalline or amorphous zirconia.

    PubMed

    Di Virgilio, A L; Arnal, P M; Maisuls, I

    2014-08-01

    The cytotoxicity and genotoxicity of novel colloidal silica spheres coated with crystalline or amorphous zirconia (SiO2@ZrO2(cryst) or SiO2@ZrO2(am)) have been studied in a human osteosarcoma cell line (MG-63), after 24 h exposure. SiO2@ZrO2(cryst) and SiO2@ZrO2(am) had mean diameters of 782±19 and 891±34 nm, respectively. SiO2@ZrO2(cryst) exposure reduced cell viability, with an increase in reactive oxygen species (ROS) and a decrease of the GSH/GSSG ratio. The comet and micronucleus (MN) assays detected DNA damage at 5 and 25 μg/mL, respectively. SiO2@ZrO2(am) induced genotoxic action only at 10 and 50 μg/mL (comet and MN assays), along with a decrease of the GSH/GSSG ratio at 50 μg/mL. Both particles were found inside the cells, forming vesicles; however, none of them entered the nucleus. Our findings show that crystallization of the shell of the amorphous ZrO2 increases both cytotoxicity and genotoxicity. PMID:25344169

  3. Fractal analysis and atomic force microscopy measurements of surface roughness for Hastelloy C276 substrates and amorphous alumina buffer layers in coated conductors

    NASA Astrophysics Data System (ADS)

    Feng, F.; Shi, K.; Xiao, S.-Z.; Zhang, Y.-Y.; Zhao, Z.-J.; Wang, Z.; Wei, J.-J.; Han, Z.

    2012-02-01

    In coated conductors, surface roughness of metallic substrates and buffer layers could significantly affect the texture of subsequently deposited buffer layers and the critical current density of superconductor layer. Atomic force microscopy (AFM) is usually utilized to measure surface roughness. However, the roughness values are actually relevant to scan scale. Fractal geometry could be exerted to analyze the scaling performance of surface roughness. In this study, four samples were prepared, which were electro polished Hastelloy C276 substrate, mechanically polished Hastelloy C276 substrate and the amorphous alumina buffer layers deposited on both the substrates by ion beam deposition. The surface roughness, described by root mean squared (RMS) and arithmetic average (Ra) values, was analyzed considering the scan scale of AFM measurements. The surfaces of amorphous alumina layers were found to be fractal in nature because of the scaling performance of roughness, while the surfaces of Hastelloy substrates were not. The flatten modification of AFM images was discussed. And the calculation of surface roughness in smaller parts divided from the whole AFM images was studied, compared with the results of actual AFM measurements of the same scan scales.

  4. Development of the Large Scanning Mirror Using Fe-Based Metallic Glass Ribbon

    NASA Astrophysics Data System (ADS)

    Lee, Jae-Wung; Lin, Yu-Ching; Chen, Na; Louzguine, D. V.; Esashi, Masayoshi; Gessner, Thomas

    2011-08-01

    In order to achieve the large scanning angle without mechanical failure during actuation, the micro-mirror structure was fabricated using Fe-based metallic glass (MG) ribbon. High values of mechanical strength and elastic strain limit are desired for the torsion bar for providing high performance of the mirror, including large tilting angle and good stability. MG materials guarantee superior value of elastic strain limit and fracture toughness resulting from its amorphous structure without line defects like dislocations and grain boundaries. We chose Fe-base MG material for mirror actuation according to its good soft magnetic properties and simple structure without any further step of integration of magnetic material. Millimeter-size mirror device was successfully fabricated by laser machining techniques from Fe-based MG ribbon. Extremely large optical tilting angle of exceeding 100° was obtained on activation of the mirror by magnetic force when electrical current of 100 mA was applied. Large tilting angle of the mirror is due to the torsion bar which was fabricated with Fe-based MG material that has large elastic strain limit and high fracture toughness.

  5. First-Principles Study on the Thermal Stability of LiNiO2 Materials Coated by Amorphous Al2O3 with Atomic Layer Thickness.

    PubMed

    Kang, Joonhee; Han, Byungchan

    2015-06-01

    Using first-principles calculations, we study how to enhance thermal stability of high Ni compositional cathodes in Li-ion battery application. Using the archetype material LiNiO2 (LNO), we identify that ultrathin coating of Al2O3 (0001) on LNO(012) surface, which is the Li de-/intercalation channel, substantially improves the instability problem. Density functional theory calculations indicate that the Al2O3 deposits show phase transition from the corundum-type crystalline (c-Al2O3) to amorphous (a-Al2O3) structures as the number of coating layers reaches three. Ab initio molecular dynamic simulations on the LNO(012) surface coated by a-Al2O3 (about 0.88 nm) with three atomic layers oxygen gas evolution is strongly suppressed at T=400 K. We find that the underlying mechanism is the strong contacting force at the interface between LNO(012) and Al2O3 deposits, which, in turn, originated from highly ionic chemical bonding of Al and O at the interface. Furthermore, we identify that thermodynamic stability of the a-Al2O3 is even more enhanced with Li in the layer, implying that the protection for the LNO(012) surface by the coating layer is meaningful over the charging process. Our approach contributes to the design of innovative cathode materials with not only high-energy capacity but also long-term thermal and electrochemical stability applicable for a variety of electrochemical energy devices including Li-ion batteries. PMID:25980957

  6. Internal stresses in wear and corrosion resistant amorphous metallic coatings of (W/0.6/Re/0.4/)76B24 and (Mo/0.6/Ru/0.4/)82B18

    NASA Technical Reports Server (NTRS)

    Thakoor, A. P.; Lamb, J. L.; Williams, R. M.; Khanna, S. K.

    1985-01-01

    Hard protective coatings in the W-Re-B and Mo-Ru-B alloy systems have been deposited by magnetron sputtering onto soda-lime glass and heat-treated AISI 52100 steel substrates. X-ray diffraction has confirmed the amorphous nature of the as-deposited coatings, and their crystallization temperatures were determined by differential thermal analysis to be 1000 and 790 C for W-Re-B and Mo-Ru-B coatings, respectively. Both coatings exhibit high microhardness; Mo-Ru-B, in addition, has excellent corrosion resistance by comparison with pure Mo at high anodic potentials. Attention is given to the influence of internal stresses on the protective properties of the coatings deposited under different conditions.

  7. Fabrication of amorphous diamond films

    DOEpatents

    Falabella, S.

    1995-12-12

    Amorphous diamond films having a significant reduction in intrinsic stress are prepared by biasing a substrate to be coated and depositing carbon ions thereon under controlled temperature conditions. 1 fig.

  8. An in-situ gas chromatography investigation into the suppression of oxygen gas evolution by coated amorphous cobalt-phosphate nanoparticles on oxide electrode

    PubMed Central

    Gim, Jihyeon; Song, Jinju; Kim, Sungjin; Jo, Jeonggeun; Kim, Seokhun; Yoon, Jaegu; Kim, Donghan; Hong, Suk-Gi; Park, Jin-Hwan; Mathew, Vinod; Han, Junhee; Song, Sun-Ju; Kim, Jaekook

    2016-01-01

    The real time detection of quantitative oxygen release from the cathode is performed by in-situ Gas Chromatography as a tool to not only determine the amount of oxygen release from a lithium-ion cell but also to address the safety concerns. This in-situ gas chromatography technique monitoring the gas evolution during electrochemical reaction presents opportunities to clearly understand the effect of surface modification and predict on the cathode stability. The oxide cathode, 0.5Li2MnO3∙0.5LiNi0.4Co0.2Mn0.4O2, surface modified by amorphous cobalt-phosphate nanoparticles (a-CoPO4) is prepared by a simple co-precipitation reaction followed by a mild heat treatment. The presence of a 40 nm thick a-CoPO4 coating layer wrapping the oxide powders is confirmed by electron microscopy. The electrochemical measurements reveal that the a-CoPO4 coated overlithiated layered oxide cathode shows better performances than the pristine counterpart. The enhanced performance of the surface modified oxide is attributed to the uniformly coated Co-P-O layer facilitating the suppression of O2 evolution and offering potential lithium host sites. Further, the formation of a stable SEI layer protecting electrolyte decomposition also contributes to enhanced stabilities with lesser voltage decay. The in-situ gas chromatography technique to study electrode safety offers opportunities to investigate the safety issues of a variety of nanostructured electrodes. PMID:27001370

  9. An in-situ gas chromatography investigation into the suppression of oxygen gas evolution by coated amorphous cobalt-phosphate nanoparticles on oxide electrode.

    PubMed

    Gim, Jihyeon; Song, Jinju; Kim, Sungjin; Jo, Jeonggeun; Kim, Seokhun; Yoon, Jaegu; Kim, Donghan; Hong, Suk-Gi; Park, Jin-Hwan; Mathew, Vinod; Han, Junhee; Song, Sun-Ju; Kim, Jaekook

    2016-01-01

    The real time detection of quantitative oxygen release from the cathode is performed by in-situ Gas Chromatography as a tool to not only determine the amount of oxygen release from a lithium-ion cell but also to address the safety concerns. This in-situ gas chromatography technique monitoring the gas evolution during electrochemical reaction presents opportunities to clearly understand the effect of surface modification and predict on the cathode stability. The oxide cathode, 0.5Li2MnO3∙0.5LiNi0.4Co0.2Mn0.4O2, surface modified by amorphous cobalt-phosphate nanoparticles (a-CoPO4) is prepared by a simple co-precipitation reaction followed by a mild heat treatment. The presence of a 40 nm thick a-CoPO4 coating layer wrapping the oxide powders is confirmed by electron microscopy. The electrochemical measurements reveal that the a-CoPO4 coated overlithiated layered oxide cathode shows better performances than the pristine counterpart. The enhanced performance of the surface modified oxide is attributed to the uniformly coated Co-P-O layer facilitating the suppression of O2 evolution and offering potential lithium host sites. Further, the formation of a stable SEI layer protecting electrolyte decomposition also contributes to enhanced stabilities with lesser voltage decay. The in-situ gas chromatography technique to study electrode safety offers opportunities to investigate the safety issues of a variety of nanostructured electrodes. PMID:27001370

  10. An in-situ gas chromatography investigation into the suppression of oxygen gas evolution by coated amorphous cobalt-phosphate nanoparticles on oxide electrode

    NASA Astrophysics Data System (ADS)

    Gim, Jihyeon; Song, Jinju; Kim, Sungjin; Jo, Jeonggeun; Kim, Seokhun; Yoon, Jaegu; Kim, Donghan; Hong, Suk-Gi; Park, Jin-Hwan; Mathew, Vinod; Han, Junhee; Song, Sun-Ju; Kim, Jaekook

    2016-03-01

    The real time detection of quantitative oxygen release from the cathode is performed by in-situ Gas Chromatography as a tool to not only determine the amount of oxygen release from a lithium-ion cell but also to address the safety concerns. This in-situ gas chromatography technique monitoring the gas evolution during electrochemical reaction presents opportunities to clearly understand the effect of surface modification and predict on the cathode stability. The oxide cathode, 0.5Li2MnO3•0.5LiNi0.4Co0.2Mn0.4O2, surface modified by amorphous cobalt-phosphate nanoparticles (a-CoPO4) is prepared by a simple co-precipitation reaction followed by a mild heat treatment. The presence of a 40 nm thick a-CoPO4 coating layer wrapping the oxide powders is confirmed by electron microscopy. The electrochemical measurements reveal that the a-CoPO4 coated overlithiated layered oxide cathode shows better performances than the pristine counterpart. The enhanced performance of the surface modified oxide is attributed to the uniformly coated Co-P-O layer facilitating the suppression of O2 evolution and offering potential lithium host sites. Further, the formation of a stable SEI layer protecting electrolyte decomposition also contributes to enhanced stabilities with lesser voltage decay. The in-situ gas chromatography technique to study electrode safety offers opportunities to investigate the safety issues of a variety of nanostructured electrodes.

  11. Solar Hydrogen Production by Amorphous Silicon Photocathodes Coated with a Magnetron Sputter Deposited Mo2C Catalyst.

    PubMed

    Morales-Guio, Carlos G; Thorwarth, Kerstin; Niesen, Bjoern; Liardet, Laurent; Patscheider, Jörg; Ballif, Christophe; Hu, Xile

    2015-06-10

    Coupling of Earth-abundant hydrogen evolution catalysts to photoabsorbers is crucial for the production of hydrogen fuel using sunlight. In this work, we demonstrate the use of magnetron sputtering to deposit Mo2C as an efficient hydrogen evolution reaction catalyst onto surface-protected amorphous silicon (a-Si) photoabsorbers. The a-Si/Mo2C photocathode evolves hydrogen under simulated solar illumination in strongly acidic and alkaline electrolytes. Onsets of photocurrents are observed at potentials as positive as 0.85 V vs RHE. Under AM 1.5G (1 sun) illumination, the photocathodes reach current densities of -11.2 mA cm(-2) at the reversible hydrogen potential in 0.1 M H2SO4 and 1.0 M KOH. The high photovoltage and low-cost of the Mo2C/a-Si assembly make it a promising photocathode for solar hydrogen production. PMID:26005904

  12. MgO-Al2O3-ZrO2 Amorphous Ternary Composite: A Dense and Stable Optical Coating

    NASA Technical Reports Server (NTRS)

    Shaoo, Naba K.; Shapiro, Alan P.

    1998-01-01

    The process-parameter-dependent optical and structural properties of MgO-Al2O3-ZrO2 ternary mixed-composite material were investigated. Optical properties were derived from spectrophotometric measurements. The surface morphology, grain size distributions, crystallographic phases, and process- dependent material composition of films were investigated through the use of atomic force microscopy, x-ray diffraction analysis, and energy-dispersive x-ray analysis. Energy-dispersive x-ray analysis made evident the correlation between the optical constants and the process-dependent compositions in the films. It is possible to achieve environmentally stable amorphous films with high packing density under certain optimized process conditions.

  13. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  14. Hard coating of ultrananocrystalline diamond/nonhydrogenated amorphous carbon composite films on cemented tungsten carbide by coaxial arc plasma deposition

    NASA Astrophysics Data System (ADS)

    Naragino, Hiroshi; Egiza, Mohamed; Tominaga, Aki; Murasawa, Koki; Gonda, Hidenobu; Sakurai, Masatoshi; Yoshitake, Tsuyoshi

    2016-08-01

    Ultrananocrystalline diamond (UNCD)/nonhydrogenated amorphous carbon (a-C) composite (UNCD/a-C) films were deposited on cemented carbide containing Co by coaxial arc plasma deposition. With decreasing substrate temperature, the hardness was enhanced accompanied by an enhancement in the sp3/(sp2 + sp3). Energy-dispersive X-ray and secondary ion mass spectrometry spectroscopic measurements exhibited that the diffusion of Co atoms from the substrates into the films hardly occurs. The film deposited at room temperature exhibited the maximum hardness of 51.3 GPa and Young's modulus of 520.2 GPa, which evidently indicates that graphitization induced by Co in the WC substrates, and thermal deformation from sp3 to sp2 bonding are suppressed. The hard UNCD/a-C films can be deposited at a thickness of approximately 3 μm, which is an order larger than that of comparably hard a-C films. The internal compressive stress of the 51.3-GPa film is 4.5 GPa, which is evidently smaller than that of comparably hard a-C films. This is a reason for the thick deposition. The presence of a large number of grain boundaries in the film, which is a structural specific to UNCD/a-C films, might play a role in releasing the internal stress of the films.

  15. Physicochemical Characterization and In Vivo Evaluation of Amorphous and Partially Crystalline Calcium Phosphate Coatings Fabricated on Ti-6Al-4V Implants by the Plasma Spray Method.

    PubMed

    Bonfante, Estevam A; Witek, Lukasz; Tovar, Nick; Suzuki, Marcelo; Marin, Charles; Granato, Rodrigo; Coelho, Paulo G

    2012-01-01

    Objective. To characterize the topographic and chemical properties of 2 bioceramic coated plateau root form implant surfaces and evaluate their histomorphometric differences at 6 and 12 weeks in vivo. Methods. Plasma sprayed hydroxyapatite (PSHA) and amorphous calcium phosphate (ACP) surfaces were characterized by scanning electron microscopy (SEM), interferometry (IFM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FT-IR). Implants were placed in the radius epiphysis, and the right limb of dogs provided implants that remained for 6 weeks, and the left limb provided implants that remained 12 weeks in vivo. Thin sections were prepared for bone-to-implant contact (BIC) and bone-area-fraction occupancy (BAFO) measurements (evaluated by Friedman analysis P < 0.05). Results. Significantly, higher S(a) (P < 0.03) and S(q) (P < 0.02) were observed for ACP relative to PSHA. Chemical analysis revealed significantly higher HA, calcium phosphate, and calcium pyrophosphate for the PSHA surface. BIC and BAFO measurements showed no differences between surfaces. Lamellar bone formation in close contact with implant surfaces and within the healing chambers was observed for both groups. Conclusion. Given topographical and chemical differences between PSHA and ACP surfaces, bone morphology and histomorphometric evaluated parameters showed that both surfaces were osseoconductive in plateau root form implants. PMID:22969806

  16. Application of Neutron-Absorbing Structural-Amorphous Metal (SAM) Coatings for Spent Nuclear Fuel (SNF) Container to Enhance Criticality Safety Controls

    SciTech Connect

    Choi, J; Lee, C; Day, D; Wall, M; Saw, C; MoberlyChan, W; Farmer, J; Boussoufl, M; Liu, B; Egbert, H; Branagan, D; D'Amato, A

    2006-11-13

    Spent nuclear fuel contains fissionable materials ({sup 235}U, {sup 239}Pu, {sup 241}Pu, etc.). Neutron multiplication and the potential for criticality are enhanced by the presence of a moderator during cask loading in water, water incursion in accidents conditions during spent fuel storage or transport. To prevent nuclear criticality in spent fuel storage, transportation, and during disposal, neutron-absorbing materials (or neutron poisons, such as borated stainless steel, Boral{trademark}, Metamic{trademark}, Ni-Gd, and others) would have to be applied. The success in demonstrating that the High-Performance Corrosion-Resistant material (HPCRM) can be thermally applied as coating onto base metal to provide for corrosion resistance for many naval applications raises the interest in applying the HPCRM to USDOE/OCRWM spent fuel management program. The fact that the HPCRM relies on the high content of boron to make the material amorphous--an essential property for corrosion resistance--and that the boron has to be homogeneously distributed in the HPCRM qualify the material to be a neutron poison.

  17. Comparison of electrorheological performance between urea-coated and graphene oxide-wrapped core-shell structured amorphous TiO2 nanoparticles

    NASA Astrophysics Data System (ADS)

    Dong, Xufeng; Huo, Shuang; Qi, Min

    2016-01-01

    Polar molecules and graphene oxide (GO) have been used as the shell materials to prepare core-shell structured particles with enhanced electrorheological (ER) properties. Nevertheless, few studies compared the ER performance and stability of the suspensions with the two kinds of shell. In this study, urea and GO are used as the shell materials to prepare TiO2/urea and TiO2/GO core-shell particles-based ER fluids, respectively. Particle characterization results indicate the two kinds of core-shell structured particles present little change in size, morphology and crystal structure compared with the bare amorphous TiO2. Some polar groups are distributed on the surface of the two kinds of core-shell structured particles, which is responsible for their improved ER performance with respect to the bare TiO2 particles. The TiO2/GO particles-based ER fluid presents higher yield stress, lower leakage current density, better sedimentation stability but lower ER efficiency than the TiO2/urea particles-based sample. The larger surface area, stronger connection with the bare TiO2 particles, and larger number of polar groups of the GO-coating is the possible reason for the different properties of TiO2/GO particles-based ER fluid compared with the TiO2/urea particles-based sample.

  18. Effect of surface domain structure on wall mobility in amorphous microwires

    NASA Astrophysics Data System (ADS)

    Chiriac, H.; Óvári, T.-A.; Ţibu, M.

    2009-04-01

    Recently reported results on domain wall propagation within the inner core of bistable Fe-based positive magnetostrictive amorphous microwires opened up the way for future spintronic applications of amorphous microwires. Domain wall propagation has also been investigated in Co-based nearly zero magnetostrictive microwires, which become bistable under certain conditions. Wall velocity and mobility values were found to be superior in the latter type of microwires due to their much smaller magnetoelastic anisotropy. In this paper, the key role played by the surface domain structure of microwires in determining the wall mobility is investigated. Wall velocity measurements have been performed on (Co0.94Fe0.06)72.5Si12.5B15 microwires in as-cast glass-coated state and after glass removal with a hydrofluoric acid solution. Surface magnetization has been studied employing magneto-optical Kerr effect. The results show that both as-cast glass-coated microwires and microwires with the glass coating removed, which are bistable, display a helical magnetization in the surface region. The direction of the magnetization in this region affects the mobility of the propagating wall due to the stray fields associated with the preponderant components of the magnetization.

  19. Processing and Behavior of Fe-Based Metallic Glass Components via Laser-Engineered Net Shaping

    NASA Astrophysics Data System (ADS)

    Zheng, B.; Zhou, Y.; Smugeresky, J. E.; Lavernia, E. J.

    2009-05-01

    In this article, the laser-engineered net shaping (LENS) process is implemented to fabricate net-shaped Fe-based Fe-B-Cr-C-Mn-Mo-W-Zr metallic glass (MG) components. The glass-forming ability (GFA), glass transition, crystallization behavior, and mechanical properties of the glassy alloy are analyzed to provide fundamental insights into the underlying physical mechanisms. The microstructures of various LENS-processed component geometries are characterized via scanning electron microscopy (SEM), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and transmission electron microscopy (TEM). The results reveal that the as-processed microstructure consists of nanocrystalline α-Fe particles embedded in an amorphous matrix. An amorphous microstructure is observed in deposited layers that are located near the substrate. From a microstructure standpoint, the fraction of crystalline phases increases with the increasing number of deposited layers, effectively resulting in the formation of a functionally graded microstructure with in-situ-precipitated particles in an MG matrix. The microhardness of LENS-processed Fe-based MG components has a high value of 9.52 GPa.

  20. Recent progress in high Bs Fe-based nanocrystalline soft magnetic alloys

    NASA Astrophysics Data System (ADS)

    Ohta, M.; Yoshizawa, Y.

    2011-02-01

    High saturation magnetic flux density (high-Bs) alloy has been developed in an Fe-based nanocrystalline alloy system. A nanocrystalline phase with an average grain size of about 20 nm is obtained by annealing Cu-substituted and/or Cu-and-Si-complex-substituted Fe-B amorphous alloys. The alloy exhibits low coercivity of less than 7 A m-1 and a high Bs of more than 1.8 T. The iron loss at 50 Hz and 1.6 T for a toroidal core made of Fe80.5Cu1.5Si4B14 nanocrystalline alloy is 0.46 W kg-1, which is about 2/3 of that of grain-oriented Si steel. Moreover, the iron loss at 10 kHz and 0.2 T for a wound core made of this alloy is 7.5 W kg-1, which is about 25% of that of non-grain-oriented Si steel and about 60% of that of an Fe-based amorphous alloy. In addition, the cut cores made of the alloy show good superimposed dc-current characteristics and appear promising in applications such as power choke coils (at the high-frequency region).

  1. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate

    PubMed Central

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-01-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion. PMID:27113558

  2. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate.

    PubMed

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-01-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion. PMID:27113558

  3. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate

    NASA Astrophysics Data System (ADS)

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-04-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion.

  4. Application potential of Fe-based superconductors

    NASA Astrophysics Data System (ADS)

    Pallecchi, Ilaria; Eisterer, Michael; Malagoli, Andrea; Putti, Marina

    2015-11-01

    In this paper we report basic properties of iron-based superconductors and review the latest achievements in the fabrication of conductors based on these materials. We compare state-of-the-art results with performances obtained with low-T c and high-T c technical superconductors, evidencing in particular the most significant differences with respect to high-T c cuprate coated conductors. Although the optimization of preparation procedures is yet to be established, a potential range of applications for iron-based superconductors in the high field low temperature regime can be envisaged, where they may become competitors to RE-123 coated conductors.

  5. Corrosion resistant amorphous metals and methods of forming corrosion resistant amorphous metals

    DOEpatents

    Farmer, Joseph C.; Wong, Frank M.G.; Haslam, Jeffery J.; Yang, Nancy; Lavernia, Enrique J.; Blue, Craig A.; Graeve, Olivia A.; Bayles, Robert; Perepezko, John H.; Kaufman, Larry; Schoenung, Julie; Ajdelsztajn, Leo

    2014-07-15

    A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (.gtoreq.1 atomic %), chromium (14 to 18 atomic %), molybdenum (.gtoreq.7 atomic %), tungsten (.gtoreq.1 atomic %), boron (.ltoreq.5 atomic %), or carbon (.gtoreq.4 atomic %).

  6. Corrosion resistant amorphous metals and methods of forming corrosion resistant amorphous metals

    DOEpatents

    Farmer, Joseph C.; Wong, Frank M. G.; Haslam, Jeffery J.; Yang, Nancy; Lavernia, Enrique J.; Blue, Craig A.; Graeve, Olivia A.; Bayles, Robert; Perepezko, John H.; Kaufman, Larry; Schoenung, Julie; Ajdelsztajn, Leo

    2009-11-17

    A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (.gtoreq.1 atomic %), chromium (14 to 18 atomic %), molybdenum (.gtoreq.7 atomic %), tungsten (.gtoreq.1 atomic %), boron (.ltoreq.5 atomic %), or carbon (.gtoreq.4 atomic %).

  7. Tribological properties of amorphous hydrogenated (a-C:H) and hydrogen-free tetrahedral (ta-C) diamond-like carbon coatings under jatropha biodegradable lubricating oil at different temperatures

    NASA Astrophysics Data System (ADS)

    Mobarak, H. M.; Masjuki, H. H.; Mohamad, E. Niza; Kalam, M. A.; Rashedul, H. K.; Rashed, M. M.; Habibullah, M.

    2014-10-01

    The application of diamond-like carbon (DLC) coatings on automotive components is emerging as a favorable strategy to address the recent challenges in the industry. DLC coatings can effectively lower the coefficient of friction (CoF) and wear rate of engine components, thereby improving their fuel efficiency and durability. The lubrication of ferrous materials can be enhanced by a large amount of unsaturated and polar components of oils. Therefore, the interaction between nonferrous coatings (e.g., DLC) and vegetable oil should be investigated. A ball-on-plate tribotester was used to run the experiments. Stainless steel plates coated with amorphous hydrogenated (a-C:H) DLC and hydrogen-free tetrahedral (ta-C) DLC that slide against 440C stainless steel ball were used to create a ball-on-plate tribotester. The wear track was investigated through scanning electron microscopy. Energy dispersive and X-ray photoelectron spectroscopies were used to analyze the tribofilm inside the wear track. Raman analysis was performed to investigate the structural changes in the coatings. At high temperatures, the CoF in both coatings decreased. The wear rate, however, increased in the a-C:H but decreased in the ta-C DLC-coated plates. The CoF and the wear rate (coated layer and counter surface) were primarily influenced by the graphitization of the coating. Tribochemical films, such as polyphosphate glass, were formed in ta-C and acted as protective layers. Therefore, the wear rate of the ta-C DLC was lower than that of the-C:H DLC.

  8. Amorphous Computing

    NASA Astrophysics Data System (ADS)

    Sussman, Gerald

    2002-03-01

    Digital computers have always been constructed to behave as precise arrangements of reliable parts, and our techniques for organizing computations depend upon this precision and reliability. Two emerging technologies, however, are begnning to undercut these assumptions about constructing and programming computers. These technologies -- microfabrication and bioengineering -- will make it possible to assemble systems composed of myriad information- processing units at almost no cost, provided: 1) that not all the units need to work correctly; and 2) that there is no need to manufacture precise geometrical arrangements or interconnection patterns among them. Microelectronic mechanical components are becoming so inexpensive to manufacture that we can anticipate combining logic circuits, microsensors, actuators, and communications devices integrated on the same chip to produce particles that could be mixed with bulk materials, such as paints, gels, and concrete. Imagine coating bridges or buildings with smart paint that can sense and report on traffic and wind loads and monitor structural integrity of the bridge. A smart paint coating on a wall could sense vibrations, monitor the premises for intruders, or cancel noise. Even more striking, there has been such astounding progress in understanding the biochemical mechanisms in individual cells, that it appears we'll be able to harness these mechanisms to construct digital- logic circuits. Imagine a discipline of cellular engineering that could tailor-make biological cells that function as sensors and actuators, as programmable delivery vehicles for pharmaceuticals, as chemical factories for the assembly of nanoscale structures. Fabricating such systems seem to be within our reach, even if it is not yet within our grasp Fabrication, however, is only part of the story. We can envision producing vast quantities of individual computing elements, whether microfabricated particles, engineered cells, or macromolecular computing

  9. Amorphous metal alloy and composite

    DOEpatents

    Wang, Rong; Merz, Martin D.

    1985-01-01

    Amorphous metal alloys of the iron-chromium and nickel-chromium type have excellent corrosion resistance and high temperature stability and are suitable for use as a protective coating on less corrosion resistant substrates. The alloys are stabilized in the amorphous state by one or more elements of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, and tungsten. The alloy is preferably prepared by sputter deposition.

  10. Coated laser mirror and method of coating

    SciTech Connect

    Shuskus, A.J.; Cowher, M.E.

    1984-04-24

    A method of applying an intermediate bond coat on a laser mirror substrate is described comprising surface polishing the mirror substrate followed by depositing a layer of amorphous silicon, amorphous germanium, or mixtures thereof on the mirror surface, and polishing the thus coated mirror surface to a substantially void-free surface finish. Laser mirror substrates such as graphite fiber reinforced glass, molybdenum and silicon carbide coated by such process are also described.

  11. Magnetocaloric effect of an Fe-based metallic glass compared to benchmark gadolinium

    NASA Astrophysics Data System (ADS)

    Waske, A.; Hermann, H.; Mattern, N.; Skokov, K.; Gutfleisch, O.; Eckert, J.

    2012-12-01

    We report on the magnetocaloric effect in an Fe-based metallic glass (Fe80B12Nb8) as compared to the benchmark material gadolinium. From temperature-dependent magnetization measurements, the magnetic entropy change was calculated using the thermodynamic Maxwell relations. The adiabatic temperature change was directly measured for both materials using a dedicated setup. An analysis of the magnetic transition in amorphous Fe80B12Nb8 and crystalline gadolinium using a mean field and a phenomenological model was carried out. It was shown that both materials, in particular crystalline gadolinium, which does not possess structural disorder but merely a fluctuation of the exchange integral, can be described using the Handrich model for the magnetic transition of disordered materials. Furthermore, the Landau theory of second-order phase transitions quantitatively describes the magnetic entropy change and its dependence on the applied field very well for both materials with different definitions of disorder.

  12. Superior magnetic softness at elevated temperature of Si-rich Fe-based nanocrystalline alloy

    NASA Astrophysics Data System (ADS)

    Shi, Rui-min; Wang, Zhi; Jia, Yun-yun; Wen, Zhuan-ping; Wang, Bo-wen; Zhang, Tao

    2012-10-01

    An excellent high-temperature magnetic softness was observed in a Si-rich nanocrystalline Fe74.5Cu1Nb2Si17.5B5 alloy. The Curie temperatures of amorphous and crystal phases, TCA* and TCcry, for this alloy were detected to be 365 °C and 580 °C, respectively. For the 480 °C-annealed alloy, the initial permeability μi drops to nearly zero just above TCA*; however, for the 540 °C-annealed alloy, the μi of about 10 000 at f = 10 kHz has no perceivable decline in this temperature range and can hold up to more than 400 °C. Such a magnetic softness at elevated temperature is superior to that of Finemet-type Fe-based nanocrystalline alloys ever reported. The origin of the high temperature magnetic softness was interpreted by the enhancement effect of Curie temperature in residual amorphous matrix.

  13. Cladding burst behavior of Fe-based alloys under LOCA

    SciTech Connect

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. The most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.

  14. Cladding burst behavior of Fe-based alloys under LOCA

    DOE PAGESBeta

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. Themore » most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.« less

  15. Dissolution kinetics of calcium phosphate coatings.

    PubMed

    Burke, E M; Lucas, L C

    1998-01-01

    Plasma spray and high velocity oxy-fuel (HVOF) techniques produce coatings with varying composition and amounts of amorphous and crystalline phases. For coatings containing greater amorphous phases, a higher release of calcium ions is evident when samples are placed in Hank's calcium-free balanced salt solutions. Calcium is released from the amorphous phases in the coating, a conclusion that is supported by x-ray powder diffraction (XRD) results. Ion beam sputtering and RF magnetron sputtering under lower energy conditions produce amorphous coatings that will dissolve in a very short time period. When heat treated, crystalline phases are produced in the coatings. Heat-treated coatings are significantly more stable than the amorphous coatings. The dissolution rates of both amorphous and crystalline coatings produced by RF magnetron sputtering have been measured under constant solution conditions at pH 6.50. No reprecipitation is possible under these conditions. The amorphous coating dissolved at a significantly higher rate than the heat-treated coating. Reprecipitation of calcium phosphate onto amorphous coatings is possible in a physiological pH solution. Under these conditions, the dissolution rate of the amorphous coating is four times slower than at the pH 6.50 conditions. PMID:10196809

  16. Salt Fog Testing Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, Raul B.; Aprigliano, Louis F.; Day, S. Daniel; Farmer, Joseph C.

    2007-07-01

    Iron-based amorphous alloys are hard and highly corrosion resistant, which make them desirable for salt water and other applications. These alloys can be produced as powder and can be deposited as coatings on any surface that needs to be protected from the environment. It was of interest to examine the behavior of these amorphous alloys in the standard salt-fog testing ASTM B 117. Three different amorphous coating compositions were deposited on 316L SS coupons and exposed for many cycles of the salt fog test. Other common engineering alloys such as 1018 carbon steel, 316L SS and Hastelloy C-22 were also tested together with the amorphous coatings. Results show that amorphous coatings are resistant to rusting in salt fog. Partial devitrification may be responsible for isolated rust spots in one of the coatings. (authors)

  17. Effects of temperature and holding time on bonding W and W-Cu composites with an amorphous W-Fe coated copper foil as the interlayer by hot-pressing

    NASA Astrophysics Data System (ADS)

    Zhao, Pei; Wang, Song; Guo, Shibin; Chen, Yixiang; Ling, Yunhan; Li, Jiangtao

    2013-07-01

    W and W-Cu composites were bonded with an amorphous W-Fe coated copper foil as the interlayer at different temperature and holding time by hot pressing method. Effects of the bonding temperature and holding time on the microstructure and thermal conductivity of the bonded specimens were investigated. The thermal conductivity of the bonded sample increased with the bonding temperature and reached the maximum at 1000 °C, but essentially unchanged with the holding time. Because at 1000 °C more W-Fe compounds would be formed at the interlayer, which were helpful for tight bonding of W and W-Cu composites, and the grain size was larger which could reduce thermal resistance. The W-Cu FGM bonded by this method showed good resistance to thermal load, and performed well when facing to short pulse plasma in experimental advanced superconducting tokamak (the first full superconductive fusion device in the world).

  18. Amorphic complexity

    NASA Astrophysics Data System (ADS)

    Fuhrmann, G.; Gröger, M.; Jäger, T.

    2016-02-01

    We introduce amorphic complexity as a new topological invariant that measures the complexity of dynamical systems in the regime of zero entropy. Its main purpose is to detect the very onset of disorder in the asymptotic behaviour. For instance, it gives positive value to Denjoy examples on the circle and Sturmian subshifts, while being zero for all isometries and Morse-Smale systems. After discussing basic properties and examples, we show that amorphic complexity and the underlying asymptotic separation numbers can be used to distinguish almost automorphic minimal systems from equicontinuous ones. For symbolic systems, amorphic complexity equals the box dimension of the associated Besicovitch space. In this context, we concentrate on regular Toeplitz flows and give a detailed description of the relation to the scaling behaviour of the densities of the p-skeletons. Finally, we take a look at strange non-chaotic attractors appearing in so-called pinched skew product systems. Continuous-time systems, more general group actions and the application to cut and project quasicrystals will be treated in subsequent work.

  19. Development of magnetic Fe-based metallic glasses without metalloids

    SciTech Connect

    Mastrogiacomo, Giovanni; Kradolfer, Juerg; Loeffler, Joerg F.

    2006-01-15

    The glass-forming ability of Fe-based metallic glasses has a direct relationship with their metalloid content. A good glass-former usually needs a metalloid content of approximately 20 at. %. However, a high metalloid content causes deterioration not only in magnetic properties but also in elasticity and plasticity. Based on destabilization of the solid state we have developed a series of metalloid-free Fe-based metallic glasses of composition (Fe{sub 0.582}Co{sub 0.418}){sub 100-x-y}Cr{sub x}Zr{sub y} (10{<=}x{<=}28 and 8{<=}y{<=}11). Via this destabilization the liquid state is stabilized, which results in a decreasing liquidus temperature. The mechanical and magnetic properties of the metalloid-free Fe-based metallic glass with the highest Fe and Co fractions were analyzed. The alloy of composition (Fe{sub 0.582}Co{sub 0.418}){sub 80}Cr{sub 10}Zr{sub 10} exhibits bending elasticity and plasticity. Magnetization measurements reveal a saturation magnetization of up to 1.1 T and an inverted hysteresis. The origin of this inverted hysteresis presumably lies in the inclination to decompose in a ferromagnetic iron-rich {alpha}{sub 1} phase and an antiferromagnetic chromium-rich {alpha}{sub 2} phase.

  20. Spectroscopic scanning tunneling microscopy insights into Fe-based superconductors

    NASA Astrophysics Data System (ADS)

    Hoffman, Jennifer E.

    2011-12-01

    In the first three years since the discovery of Fe-based high Tc superconductors, scanning tunneling microscopy (STM) and spectroscopy have shed light on three important questions. First, STM has demonstrated the complexity of the pairing symmetry in Fe-based materials. Phase-sensitive quasiparticle interference (QPI) imaging and low temperature spectroscopy have shown that the pairing order parameter varies from nodal to nodeless s± within a single family, FeTe1-xSex. Second, STM has imaged C4 → C2 symmetry breaking in the electronic states of both parent and superconducting materials. As a local probe, STM is in a strong position to understand the interactions between these broken symmetry states and superconductivity. Finally, STM has been used to image the vortex state, giving insights into the technical problem of vortex pinning, and the fundamental problem of the competing states introduced when superconductivity is locally quenched by a magnetic field. Here we give a pedagogical introduction to STM and QPI imaging, discuss the specific challenges associated with extracting bulk properties from the study of surfaces, and report on progress made in understanding Fe-based superconductors using STM techniques.

  1. How Much Surface Coating of Hydrophobic Azithromycin Is Sufficient to Prevent Moisture-Induced Decrease in Aerosolisation of Hygroscopic Amorphous Colistin Powder?

    PubMed

    Zhou, Qi Tony; Loh, Zhi Hui; Yu, Jiaqi; Sun, Si-Ping; Gengenbach, Thomas; Denman, John A; Li, Jian; Chan, Hak-Kim

    2016-09-01

    Aerosolisation performance of hygroscopic particles of colistin could be compromised at elevated humidity due to increased capillary forces. Co-spray drying colistin with a hydrophobic drug is known to provide a protective coating on the composite particle surfaces against moisture-induced reduction in aerosolisation performance; however, the effects of component ratio on surface coating quality and powder aerosolisation at elevated relative humidities are unknown. In this study, we have systematically examined the effects of mass ratio of hydrophobic azithromycin on surface coating quality and aerosolisation performance of the co-spray dried composite particles. Four combination formulations with varying drug ratios were prepared by co-spray drying drug solutions. Both of the drugs in each combination formulation had similar in vitro deposition profiles, suggesting that each composite particle comprises two drugs in the designed mass ratio, which is supported by X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (ToF-SIMS) data. XPS and ToF-SIMS measurements also revealed that 50% by weight (or 35% by molecular fraction) of azithromycin in the formulation provided a near complete coating of 96.5% (molar fraction) on the composite particle surface, which is sufficient to prevent moisture-induced reduction in fine particle fraction (FPF)recovered and FPFemitted. Higher azithromycin content did not increase coating coverage, while contents of azithromycin lower than 20% w/w did not totally prevent the negative effects of humidity on aerosolisation performance. This study has highlighted that a critical amount of azithromycin is required to sufficiently coat the colistin particles for short-term protection against moisture. PMID:27255350

  2. Amorphous-diamond electron emitter

    DOEpatents

    Falabella, Steven

    2001-01-01

    An electron emitter comprising a textured silicon wafer overcoated with a thin (200 .ANG.) layer of nitrogen-doped, amorphous-diamond (a:D-N), which lowers the field below 20 volts/micrometer have been demonstrated using this emitter compared to uncoated or diamond coated emitters wherein the emission is at fields of nearly 60 volts/micrometer. The silicon/nitrogen-doped, amorphous-diamond (Si/a:D-N) emitter may be produced by overcoating a textured silicon wafer with amorphous-diamond (a:D) in a nitrogen atmosphere using a filtered cathodic-arc system. The enhanced performance of the Si/a:D-N emitter lowers the voltages required to the point where field-emission displays are practical. Thus, this emitter can be used, for example, in flat-panel emission displays (FEDs), and cold-cathode vacuum electronics.

  3. Fe-based nanocrystalline powder cores with ultra-low core loss

    NASA Astrophysics Data System (ADS)

    Wang, Xiangyue; Lu, Zhichao; Lu, Caowei; Li, Deren

    2013-12-01

    Melt-spun amorphous Fe73.5Cu1Nb3Si15.5B7 alloy strip was crushed to make flake-shaped fine powders. The passivated powders by phosphoric acid were mixed with organic and inorganic binder, followed by cold compaction to form toroid-shaped bonded powder-metallurgical magnets. The powder cores were heat-treated to crystallize the amorphous structure and to control the nano-grain structure. Well-coated phosphate-oxide insulation layer on the powder surface decreased the the core loss with the insulation of each powder. FeCuNbSiB nanocrystalline alloy powder core prepared from the powder having phosphate-oxide layer exhibits a stable permeability up to high frequency range over 2 MHz. Especially, the core loss could be reduced remarkably. At the other hand, the softened inorganic binder in the annealing process could effectively improve the intensity of powder cores.

  4. Effect of pre-treatment of the substrate surface by energetic C+ ion bombardment on structure and nano-tribological characteristics of ultra-thin tetrahedral amorphous carbon (ta-C) protective coatings

    NASA Astrophysics Data System (ADS)

    Rismani, E.; Sinha, S. K.; Tripathy, S.; Yang, H.; Bhatia, C. S.

    2011-03-01

    Depositing an ultra-thin tetrahedral amorphous carbon (ta-C) protective coating on the surface of the recording heads in magnetic tape drives can improve the tribological problems at the head/tape interface. In this work the effect of pre-treatment of the surface of AlTiC substrate (main bearing surface of head in contact with tape) by C+ ions of moderate energy (smaller than 400 eV) on the structural and tribo-mechanical behaviours of the coated surfaces is studied. Sample preparation consisted of two separate stages of surface pre-treatment and deposition of the protective film, and was done by means of filtered cathodic vacuum arc. Structure of the ta-C film and its interface with the substrate were studied by transmission electron microscopy and time-of-flight secondary ion mass spectrometry depth profiling. The results revealed the formation of a broader, dense atomically mixed layer at the ta-C film-substrate interface of the pre-treated samples comparing with that of the samples without pre-treatment. Chemical characterization of thin diamond-like carbon coatings was conducted by means of x-ray photoelectron spectroscopy and the surface pre-treatment was found to have a remarkable effect on increasing the sp3 hybridization fraction in the ta-C overcoat. Nano-tribological properties of the treated surfaces were examined using ball-on-flat wear test at very low load (20 mN). There was a good correlation between the surface and structure characteristics of the film, and the tribological results and the pre-treated surfaces presented a very low coefficient of friction and higher wear life. The experimental results demonstrate the effectiveness of bombardment of the surface with C+ ions of moderate ion energy to improve the structural and tribo-mechanical properties of the protective ta-C films on the magnetic head substrate material.

  5. PREFACE: Focus on superconductivity in Fe-based systems Focus on superconductivity in Fe-based systems

    NASA Astrophysics Data System (ADS)

    Prozorov, Ruslan; Chubukov, Andrey; Meingast, Christoph; Putti, Marina

    2012-08-01

    The past four years of incredibly intense research into Fe-based superconductors have brought about many unexpected surprises. Our understanding of their behavior and physical properties is constantly evolving. Unlike any other superconductors, those containing iron span diverse groups of materials: pnictides, chalcogenides, intermetallics and oxides. Some major properties of the materials are quite similar, yet each group has its own distinct features. Significant effort has been put into identifying new superconducting compositions, modifying the existing ones with new dopants and treatments, and producing single crystals, thin films, wires and polycrystalline bulk material. A wide array of experimental techniques was applied to study Fe-based superconductors and the result is a tremendous amount of data collected over a period of less than four years. Theoretical debates are still lively, and there is an ongoing search for possible universalities and commonalities with other unconventional superconductors, like high-Tc cuprates or heavy fermion materials. The three-dimensional electronic structures of Fe-based superconductors, as well as their extreme sensitivity to disorder, present serious challenges for both theoretical analysis and the interpretation of experiments. However, some key properties emerge from multiple studies. Unconventional, multiband superconductivity originating from an electronic mechanism has found both experimental and theoretical support. There has been great progress in the understanding of various anisotropies of superconducting gap structures, including the possibility of gap nodes even if the gap symmetry is s-wave. Similar to high-Tc cuprates, the superconducting phase has a dome-like shape on T-doping or T-pressure phase diagrams. The anisotropy of the superconducting gap evolves with doping and is likely to become stronger at the dome's edge. In many Fe-based superconductors there is a range where superconductivity coexists and

  6. RAPID COMMUNICATION: Studies of the magnetostriction of as-prepared and annealed glass-coated Co-rich amorphous microwires by SAMR method

    NASA Astrophysics Data System (ADS)

    Zhukova, V.; Blanco, J. M.; Zhukov, A.; Gonzalez, J.

    2001-11-01

    The saturation magnetostriction constant, λs, of as-prepared and current annealed glass-covered Co57Fe6.1Ni10B15.9Si11, Co67.5Fe4Ni1.5B14Si12Mo1, Co69.1Fe5.2Ni1B14.8Si9.9 and Co69.5Fe3.9Ni1B12.8Si10.8Mo2 amorphous microwires has been measured by the small angle magnetization rotation method. As-prepared samples exhibit negative λs ranging between -0.9×10-6 and -0.3×10-6. Current annealing results in a significant change of λs, that is, a general tendency to increase towards zero.

  7. Room-temperature hard coating of ultrananocrystalline diamond/nonhydrogenated amorphous carbon composite films on tungsten carbide by coaxial arc plasma deposition

    NASA Astrophysics Data System (ADS)

    Naragino, Hiroshi; Egiza, Mohamed; Tominaga, Aki; Murasawa, Koki; Gonda, Hidenobu; Sakurai, Masatoshi; Yoshitake, Tsuyoshi

    2016-03-01

    Ultrananocrystalline diamond (UNCD)/nonhydrogenated amorphous carbon (a-C) composite films were deposited on unheated WC containing Co by coaxial arc plasma deposition. The hardness of the film is 51.3 GPa, which is comparable with the highest values of hard a-C films deposited on nonbiased substrates. The deposited film is approximately 3 µm thick, which is one order larger than that of hard a-C films. The internal compressive stress is 4.5 GPa, which is evidently smaller than that of comparably hard a-C films. The existence of a large number of grain boundaries in the UNCD/a-C film might play a role in the release of the internal stress.

  8. Structural evolution, thermomechanical recrystallization and electrochemical corrosion properties of Ni-Cu-Mg amorphous coating on mild steel fabricated by dual-anode electrolytic processing

    NASA Astrophysics Data System (ADS)

    Abdulwahab, M.; Fayomi, O. S. I.; Popoola, A. P. I.

    2016-07-01

    The electrolytic Ni-Cu based alloy coating with admixed interfacial blend of Mg have been successfully prepared on mild steel substrate by dual anode electroplating processes over a range of applied current density and dwell time. The electrocodeposition of Ni-Cu-Mg coating was investigated in the presence of other bath additives. The influence of deposition current on surface morphology, adhesion behavior, preferred crystal orientation, surface topography and electrochemical activity of Ni-Cu-Mg alloy coating on mild steel were systematically examined. The thermal stability of the developed composite materials was examined via isothermal treatment. Scanning electron microscope equipped with EDS, X-ray diffraction, Atomic force microscope, micro-hardness tester and 3 μmetrohm Potentiostat/galvanostat were used to compare untreated and isothermally treated electrocodeposited composite. The induced activity of the Ni-Cu-Mg alloy changed the surface modification and results to crystal precipitation within the structural interface by the formation of Cu, Ni2Mg3 phase. The obtained results showed that the introduction of Mg particles in the plating bath generally modified the surface and brings an increase in the hardness and corrosion resistance of Ni-Cu-Mg layers fabricated. Equally, isothermally treated composites demonstrated an improved properties indicating 45% increase in the micro-hardness and 79.6% corrosion resistance which further showed that the developed composite is thermally stable.

  9. New analysis of the small-angle-magnetization-rotation method for magnetostriction measurements on amorphous ribbons

    NASA Astrophysics Data System (ADS)

    Severino, A. M.; Missell, F. P.

    1987-09-01

    The small-angle-magnetization-rotation (SAMR) method for measuring the saturation magnetostrictin λ s has been reanalyzed, taking into account the underlying domain structure of the amorphous ribbon. Although the condition for determining λ s reamins unchenged, the modifications introduced allow one to understand many additional features of the experimental data. With the appropriate modifications, the SAMR method can be used to study stress relaxation in amorphous alloys. Examples are given Fe-based and Co-based alloys.

  10. Effect of Industrial Raw Materials on the Glass-Forming Ability, Magnetic and Mechanical Properties of Fe-Based Bulk Metallic Glasses

    NASA Astrophysics Data System (ADS)

    Cai, Yongqian; Ling, Haibo; Jiang, Tao

    2015-12-01

    Pseudo-ternary Fe78P13C9 (the real composition is Fe77.6Si1.4P12.7C8.3) bulk metallic glasses (BMGs) with the maximum diameter of 1.5 mm based on industrial raw materials has been prepared by J-quenching technique using the master alloys with fluxing treatment, whereas fully amorphous alloy rod with the diameter of 1.0 mm cannot be obtained by the same preparation method using the master alloy without fluxing treatment. It is indicated that the glass formation ability (GFA) of the present Fe-based alloys based on industrial raw materials can be greatly enhanced through fluxing treatment. For comparison, the amorphous alloy rod with the same composition based on the pure raw materials has also been prepared by the same preparation technique and the critical diameter for fully glass formation gets to 2.0 mm. The DSC result indicates that the present Fe-based BMG based on industrial raw materials reveals higher thermal stability compared with the BMG based on pure raw materials. The magnetic tests show that the saturation magnetizations of the present Fe-based BMGs prepared by pure raw materials and industrial raw material are around 1.40 T, and have no significant difference. Compressive tests show that the present Fe-based BMG based on industrial raw materials exhibits higher compressive fracture strength (3.11 GPa) and slightly less plastic strain (0.8 pct) compared with the BMG based on pure raw materials with the same composition.