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Sample records for ferritic fe-cr alloys

  1. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-07-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1-x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1-x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1-x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1-x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  2. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  3. Effect of Alloy Composition, Surface Preparation and Exposure Conditions on the Selective Oxidation Behavior of Ferritic Fe-Cr and Fe-Cr-X Alloy

    SciTech Connect

    Meier, G H; Mu, N; Yanar, N M; Pettit, F S; Piron Abellan, J; Olszewski, T; Quadakkers, W J; Holcomb, G R

    2010-09-01

    Abstract Selective oxidation behavior of ferritic martensitic Fe–Cr base alloys, exposed in various atmospheres containing combinations of O2, CO2, and H2O, were studied at various temperatures relevant to oxy-fuel combustion. This paper begins with a discussion of the required Cr content to form a continuous external chromia scale on a simple binary Fe–Cr alloy exposed in oxygen or air based on experiments and calculations using the classic Wagner model. Then, the effects of the exposure environment and Cr content on the selective oxidation of Fe–Cr alloys are evaluated. Finally, the effects produced by alloying additions of Si, commonly present in various groups of commercially available ferritic steels, are described. The discussion compares the oxide scale formation on simple binary and ternary Fe–Cr base model alloys with that on several commercially available ferritic steels.

  4. Radiation-induced strengthening and absorption of dislocation loops in ferritic Fe-Cr alloys: the role of Cr segregation.

    PubMed

    Terentyev, D; Bakaev, A

    2013-07-01

    The understanding of radiation-induced strengthening in ferritic FeCr-based steels remains an essential issue in the assessment of materials for fusion and fission reactors. Both early and recent experimental works on Fe-Cr alloys reveal Cr segregation on radiation-induced nanostructural features (mainly dislocation loops), whose impact on the modification of the mechanical response of the material might be key for explaining quantitatively the radiation-induced strengthening in these alloys. In this work, we use molecular dynamics to study systematically the interaction of dislocations with 1/2<111> and <100> loops in all possible orientations, both enriched by Cr atoms and undecorated, for different temperatures, loop sizes and dislocation velocities. The configurations of the enriched loops have been obtained using a non-rigid lattice Monte Carlo method. The study reveals that Cr segregation influences the interaction mechanisms with both 1/2<111> and <100> loops. The overall effect of Cr enrichment is to penalize the mobility of intrinsically glissile 1/2<111> loops, modifying the reaction mechanisms as a result. The following three most important effects associated with Cr enrichment have been revealed: (i) absence of dynamic drag; (ii) suppression of complete absorption; (iii) enhanced strength of small dislocation loops (2 nm and smaller). Overall the effect of the Cr enrichment is therefore to increase the unpinning stress, so experimentally 'invisible' nanostructural features may also contribute to radiation-induced strengthening. The reasons for the modification of the mechanisms are explained and the impact of the loading conditions is discussed. PMID:23756468

  5. Dispersoid Distribution and Microstructure in Fe-Cr-Al Ferritic Oxide Dispersion-Strengthened Alloy Prepared by Friction Consolidation

    SciTech Connect

    Catalini, David; Kaoumi, Djamel; Reynolds, Anthony; Grant, Glenn J.

    2015-07-09

    INCOLOY® MA956 is a ferritic Oxide Dispersion Strengthened (ODS) alloy. Three different oxides, Y4Al2O9, YAlO3 and Y3Al5O12, have been observed in this alloy. The oxide particle sizes range from just a few up to hundreds of nm and these particles are responsible of the high temperature mechanical strength of this alloy. Mechanically alloyed MA956 powder was consolidated via Friction Consolidation using three different processing conditions. As a result, three small compacts of low porosity were produced. The compacts exhibited a refined equiaxed grain structure with grain sizes smaller than 10 µm and the desired oxide dispersion.YAlO3 and Y3Al5O12 were identified in the compacts by Scanning Electron Microscopy (SEM), Electron Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD). The size distribution of precipitates above 50 nm showed a direct proportionality between average precipitate size and grain size. The total energy input during processing was correlated with the relative amount of each of the oxides in the disks: the higher the total processing energy input, the higher the relative amount of Y3Al5O12 precipitates. The elemental composition of the oxide precipitates was also probed individually by EDS showing an aluminum enrichment trend as precipitates grow in size.

  6. Correlation of Fe/Cr phase decomposition process and age-hardening in Fe-15Cr ferritic alloys

    NASA Astrophysics Data System (ADS)

    Chen, Dongsheng; Kimura, Akihiko; Han, Wentuo

    2014-12-01

    The effects of thermal aging on the microstructure and mechanical properties of Fe-15Cr ferritic model alloys were investigated by TEM examinations, micro-hardness measurements and tensile tests. The materials used in this work were Fe-15Cr, Fe-15Cr-C and Fe-15Cr-X alloys, where X refers to Si, Mn and Ni to simulate a pressure vessel steel. Specimens were isothermally aged at 475 °C up to 5000 h. Thermal aging causes a significant increase in the hardness and strength. An almost twice larger hardening is required for embrittlement of Fe-15Cr-X relative to Fe-15Cr. The age-hardening is mainly due to the formation of Cr-rich α‧ precipitates, while the addition of minor elements has a small effect on the saturation level of age-hardening. The correlation of phase decomposition process and age-hardening in Fe-15Cr alloy was interpreted by dispersion strengthened models.

  7. Dispersoid Distribution and Microstructure in Fe-Cr-Al Ferritic Oxide Dispersion-Strengthened Alloy Prepared by Friction Consolidation

    NASA Astrophysics Data System (ADS)

    Catalini, David; Kaoumi, Djamel; Reynolds, Anthony P.; Grant, Glenn J.

    2015-10-01

    INCOLOY® MA956 is a ferritic oxide dispersion-strengthened alloy manufactured by mechanical alloying followed by hot extrusion in vacuum-sealed cans or by degassing and hot isostatic pressing. This could be followed by a tailored heat treatment sequence in order to obtain a desired microstructure and to allow the oxide dispersion to precipitate. Three different oxides, responsible for the high-temperature mechanical strength, have been observed in this alloy: Y4Al2O9, YAlO3, and Y3Al5O12. Their sizes range from just a few to hundreds of nanometers. In this work, mechanically alloyed MA956 powder was consolidated via friction consolidation, a single-step and potentially cheaper processing alternative. Three fully dense compacts were produced. The compacts exhibited a refined, equiaxed grain structure with grain sizes smaller than 10 µm and the desired oxide dispersion. YAlO3 and Y3Al5O12 were identified by scanning electron microscopy, energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction. The size distribution of precipitates above 50 nm showed a direct proportionality between average precipitate size and grain size. The total energy input during processing was correlated with the relative amount of each of the oxides in the disks: the higher the total processing energy input, the higher the relative amount of Y3Al5O12 precipitates. The elemental composition of the oxide precipitates was also probed individually by EDS, showing an aluminum enrichment trend as precipitates grew in size.

  8. Hydrogen permeation characteristics of some Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Van Deventer, E. H.; Maroni, V. A.

    1983-01-01

    Hydrogen permeation data are reported for two Fe-Cr-Al alloys, Type-405 SS (Cr 14-A1 0.2) and a member of the Fecralloy family of alloys (Cr 16-A1 5). The hydrogen permeability of each alloy (in a partially oxidized condition) was measured over a period of several weeks at randomly selected temperatures (between 150 and 850°C) and upstream H 2 pressures (between 2 and 1.5 × 10 4 Pa). The permeabilities showed considerable scatter with both time and temperature and were 10 2 to 10 3 times lower than those of pure iron, even in strongly reducing environments. The exponent, n, for the relationship between upstream H 2 pressure, P, and permeability, φ, ( φ ~ Pn) was closer to 0.7 than to the expected 0.5, indicating a process limited by surface effects (e.g., surface oxide films) as opposed to bulk material effects. Comparison of these results with prior permeation measurements on other Fe-Cr-Al alloys, on Fe-Cr alloys, and on pure iron shows that the presence of a few weight percent aluminum offers the best prospects for achieving low tritium permeabilities with martensitic and ferritic steels used in fusion-reactor first wall and blanket applications.

  9. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  10. Dependence of the nitriding rate of ferritic and austenitic substrates on the crystallographic orientation of surface grains; gaseous nitriding of Fe-Cr and Ni-Ti alloys

    NASA Astrophysics Data System (ADS)

    Akhlaghi, M.; Jung, M.; Meka, S. R.; Fonović, M.; Leineweber, A.; Mittemeijer, E. J.

    2015-12-01

    Gaseous nitriding of ferritic Fe-Cr and austenitic Ni-Ti solid solutions reveals that the extent of the uptake of dissolved nitrogen depends on the crystallographic orientation of the surface grains of the substrate. In both ferritic and austenitic substrates, the surface nitrogen concentration and the nitriding depth decrease upon increasing the smallest angle between the surface normal and the normal of a {1 0 0} plane of the surface grain considered. This phenomenon could be ascribed to the residual compressive macrostress developed during nitriding which varies as a function of crystallographic orientation of the (surface) grains due to the elastically anisotropic nature of ferrite and austenite solid solutions investigated in this study.

  11. Elastic anomalies in Fe-Cr alloys.

    PubMed

    Zhang, Hualei; Wang, Guisheng; Punkkinen, Marko P J; Hertzman, Staffan; Johansson, Börje; Vitos, Levente

    2013-05-15

    Using ab initio alloy theory, we determine the elastic parameters of ferromagnetic and paramagnetic Fe(1-c)Cr(c) (0 ≤ c ≤ 1) alloys in the body centered cubic crystallographic phase. Comparison with the experimental data demonstrates that the employed theoretical approach accurately describes the observed composition dependence of the polycrystalline elastic moduli. The predicted single-crystal elastic constants follow complex anomalous trends, which are shown to originate from the interplay between magnetic and chemical effects. The nonmonotonic composition dependence of the elastic parameters has marked implications on the micro-mechanical properties of ferrite stainless steels. PMID:23604218

  12. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    DOEpatents

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  13. Ion irradiation testing and characterization of FeCrAl candidate alloys

    SciTech Connect

    Anderoglu, Osman; Aydogan, Eda; Maloy, Stuart Andrew; Wang, Yongqiang

    2014-10-29

    The Fuel Cycle Research and Development program’s Advanced Fuels Campaign has initiated a multifold effort aimed at facilitating development of accident tolerant fuels. This effort involves development of fuel cladding materials that will be resistant to oxidizing environments for extended period of time such as loss of coolant accident. Ferritic FeCrAl alloys are among the promising candidates due to formation of a stable Al₂O₃ oxide scale. In addition to being oxidation resistant, these promising alloys need to be radiation tolerant under LWR conditions (maximum dose of 10-15 dpa at 250 – 350°C). Thus, in addition to a number of commercially available alloys, nuclear grade FeCrAl alloys developed at ORNL were tested using high energy proton irradiations and subsequent characterization of irradiation hardening and damage microstructure. This report summarizes ion irradiation testing and characterization of three nuclear grade FeCrAl cladding materials developed at ORNL and four commercially available Kanthal series FeCrAl alloys in FY14 toward satisfying FCRD campaign goals.

  14. On the radiation-induced segregation: Contribution of interstitial mechanism in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Pechenkin, V. A.; Molodtsov, V. L.; Ryabov, V. A.; Terentyev, D.

    2013-02-01

    In this work, we perform molecular dynamics simulations to study the diffusion characteristics of a self-interstitial atom (SIA) in BCC Fe-Cr alloys and corresponding mass transport of Fe and Cr atoms via SIA migration mechanism. The calculations have been performed in the temperature range 600-1000 K in the alloys with Cr content 5-25 at.%, which is relevant for ferritic/martensitic steels. The results of atomistic simulations have been applied to evaluate the contribution of SIA diffusion mechanism to radiation-induced segregation (RIS) phenomenon. An original treatment is proposed in this work to account for the contribution from both vacancy and SIA mechanisms to RIS at sinks for point defects in multi-component system. By combining available experimental data on diffusion of Fe and Cr via vacancy mechanism with the results of MD simulations for SIAs, we demonstrate that enrichment of sinks by Cr atoms is possible in the Fe-Cr alloys containing less than 13% Cr. This result is discussed in the light of available experimental data on the RIS in Fe-Cr alloys and ferritic/martensitic steels. It is predicted that the degree of the Cr enrichment goes up with decreasing Cr content in the alloy and irradiation temperature.

  15. Effects of Grit Blasting and Annealing on the High-Temperature Oxidation Behavior of Austenitic and Ferritic Fe-Cr Alloys

    NASA Astrophysics Data System (ADS)

    Proy, M.; Utrilla, M. V.; Otero, E.; Bouchaud, B.; Pedraza, F.

    2014-08-01

    Grit blasting (corundum) of an austenitic AISI 304 stainless steel (18Cr-8Ni) and of a low-alloy SA213 T22 ferritic steel (2.25Cr-1Mo) followed by annealing in argon resulted in enhanced outward diffusion of Cr, Mn, and Fe. Whereas 3 bar of blasting pressure allowed to grow more Cr2O3 and Mn x Cr3- x O4 spinel-rich scales, higher pressures gave rise to Fe2O3-enriched layers and were therefore disregarded. The effect of annealing pre-oxidation treatment on the isothermal oxidation resistance was subsequently evaluated for 48 h for both steels and the results were compared with their polished counterparts. The change of oxidation kinetics of the pre-oxidized 18Cr-8Ni samples at 850 °C was ascribed to the growth of a duplex Cr2O3/Mn x Cr3- x O4 scale that remained adherent to the substrate. Such a positive effect was less marked when considering the oxidation kinetics of the 2.25Cr-1Mo steel but a more compact and thinner Fe x Cr3- x O4 subscale grew at 650 °C compared to that of the polished samples. It appeared that the beneficial effect is very sensitive to the experimental blasting conditions. The input of Raman micro-spectroscopy was shown to be of ground importance in the precise identification of multiple oxide phases grown under the different conditions investigated in this study.

  16. Effects of dpa rate on swelling in neutron-irradiated Fe-Cr and Fe-Cr-Mo alloys

    NASA Astrophysics Data System (ADS)

    Okita, T.; Sekimura, N.; Garner, F. A.

    2011-10-01

    Data are presented on the void swelling of three model Fe-Cr ferritic alloys following irradiation in TEM packets in FFTF-MOTA over the range 373-600 °C and a wide range of dpa rates. It is shown that raising the chromium level decreases the steady-state swelling rate at ˜420 °C. Addition of Mo to the Fe-12Cr alloy does not change the swelling rate significantly but does lead to an apparent swelling of ˜3% that arises from the radiation-accelerated formation of Chi phase. Swelling tends to decrease with increasing irradiation temperature for all three alloys. It is shown that the sensitivity of swelling to dpa rate expresses itself not at the various packet positions in FFTF, each with their characteristic nominal dpa rates, but also in response to variations in dpa rate along the length of the packet containing the specimens. The latter introduces second-order uncertainties in determination of the dpa levels and dpa rates, but these are not sufficient to obscure the major conclusion concerning dpa rate and composition.

  17. Amorphization of C-implanted Fe(Cr) alloys

    SciTech Connect

    Knapp, J.A.; Follstaedt, D.M.; Sorensen, N.R.; Pope, L.E.

    1990-01-01

    The amorphous phase formed by implanting C into Fe alloyed with Cr, which is prototype for the amorphous phase formed by implanting C into stainless steels, is compared to that formed by implanting C plus Ti into Fe and steels. The composition range of the phase has been examined; higher Cr and C concentrations are required than needed with Ti and C. The friction and wear benefits obtained by implanting stainless steels with C alone do not persist for the long durations and high wear loads found with Ti and C. However, the amorphous Fe-Cr-C alloys exhibits good aqueous corrosion resistance. 9 refs., 3 figs., 1 tabs.

  18. Constrained non-collinear magnetism in disordered Fe and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Nguyen-Manh, D.; Ma, Pui-Wai; Lavrentiev, M. Yu.; Dudarev, S. L.

    2014-06-01

    The development of quantitative models for radiation damage effects in iron, iron alloys and steels, particularly for the high temperature properties of the alloys, requires understanding of magnetic interactions, which control the phase stability of ferritic-martensitic, ferritic, and austenitic steels. In this work, disordered magnetic configurations of pure iron and Fe-Cr alloys are investigated using Density Functional Theory (DFT) formalism, in the form of constrained non-collinear magnetic calculations, with the objective of creating a database of atomic magnetic moments and forces acting between the atoms. From a given disordered atomic configuration of either pure Fe or Fe-Cr alloy, a penalty contribution to the usual spin-polarized DFT total energy has been calculated by constraining the magnitude and direction of magnetic moments. An extensive database of non-collinear magnetic moment and force components for various atomic configurations has been generated and used for interpolating the spatially-dependent magnetic interaction parameters, for applications in large-scale spin-lattice dynamics and magnetic Monte-Carlo simulations.

  19. Contribution of di-SIA to mass transport in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Ryabov, V. A.; Pechenkin, V. A.; Molodtsov, V. L.; Terentyev, D.

    2016-04-01

    Molecular dynamics simulations have been performed to study the diffusion characteristics of di-self interstitial atom (di-SIA) in BCC Fe-Cr alloys and corresponding mass transport of Fe and Cratoms in the temperature range 600-1000 K in the alloys with Cr content 5-25 at%, which is relevant for ferritic/martensitic steels. An original treatment is proposed in this work to account for a mixed migration mode composed of the diffusion of the cluster itself and break-up into a pair of independent SIAs. The ratio of self-diffusion coefficients of Cr and Fe is found to exceed unity in Fe-5Cr and Fe-10Cr alloys, which implies that under cascade-producing damage, 3D-migrating small SIA clusters will effectively contribute to the segregation of Cr to neutral and SIA-preferential sinks, eventually causing radiation induced segregation.

  20. Tantalum modified ferritic iron base alloys

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.; Blankenship, C. P. (Inventor)

    1977-01-01

    Strong ferritic alloys of the Fe-CR-Al type containing 0.4% to 2% tantalum were developed. These alloys have improved fabricability without sacrificing high temperature strength and oxidation resistance in the 800 C (1475 F) to 1040 C (1900 F) range.

  1. Effects of Cr on the interdiffusion between Ce and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Lo, Wei-Yang; Silva, Nicolas; Wu, Yuedong; Winmann-Smith, Robert; Yang, Yong

    2015-03-01

    Fuel cladding chemical interaction (FCCI) has been a long-standing issue for the metallic fuel with a steel cladding in a sodium-cooled fast reactor, particularly for a high burnup fuel. Although the FCCI has been largely improved by alloying the fuels with Zr or Pd elements, applying a physical diffusion barrier between fuel and cladding, and employing advanced ferritic/martensitic (F/M) claddings, there is a scientific knowledge gap in understanding the behavior of chromium and its effects on the interdiffusion between lanthanides and advanced F/M steels that contain 9-12 wt.% Cr. In this paper, we systematically studied the interdiffusion between cerium and Fe-Cr model alloys with Cr contents of 6, 9 and 12 wt.%. Following the thermal annealing at 560 °C for up to 100 h, detailed microstructural characterizations were performed to determine the interdiffusion microstructures, compositional distributions, diffusion kinetics, and phase structures in the interdiffusion zone. This study unambiguously disclosed that, as the Ce diffuses into Fe-Cr model alloys, Cr segregates and precipitates into Cr-rich σ phase consisted of Fe and Cr instead of forming a ternary phase together with Fe and Ce. The precipitation of those nano-sized σ phase particles at the Ce diffusion front would effectively slow down the interdiffusion.

  2. Carbon Nanostructures Grown on Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Čaplovičová, Mária; Čaplovič, Ľubomír; Búc, Dalibor; Vinduška, Peter; Janík, Ján

    2010-11-01

    The morphology and nanostructure of carbon nanotubes (CNTs), synthesized directly on Fe-Cr-Al-based alloy substrate using an alcohol catalytic chemical vapour deposition method (ACCVD), were examined by transmission electron microscopy (TEM). The grown CNTs were entangled with chain-like, bamboo-like, and necklace-like morphologies. The CNT morphology was affected by the elemental composition of catalysts and local instability of deposition process. Straight and bended CNTs with bamboo-like nanostructure grew mainly on γ-Fe and Fe3C particles. The synthesis of necklace-like nanostructures was influenced by silicon oxide, and growth of chain-like nanostructures was supported by a catalysts consisting of Fe, Si, oxygen and trace of Cr. Most of nanotubes grew according to base growth mechanism.

  3. NEUTRON-INDUCED SWELLING OF Fe-Cr BINARY ALLOYS IN FFTF AT ~400 DEGREES C

    SciTech Connect

    Garner, Francis A.; Greenwood, Lawrence R.; Okita, Taira; Sekimura, Naoto; Wolfer, W. G.

    2002-12-31

    The purpose of this effort is to determine the influence of dpa rate, He/dpa ratio and composition on the void swelling of simple binary Fe-Cr alloys. Contrary to the behavior of swelling of model fcc Fe-Cr-Ni alloys irradiated in the same FFTF-MOTA experiment, model bcc Fe-Cr alloys do not exhibit a dependence of swelling on dpa rate at approximately 400 degrees C. This is surprising in that an apparent flux-sensitivity was observed in an earlier comparative irradiation of Fe-Cr binaries conducted in EBR-II and FFTF. The difference in behavior is ascribed to the higher helium generation rates of Fe-Cr alloys in EBR-II compared to that of FFTF, and also the fact that lower dpa rates in FFTF are accompanied by progressively lower helium generation rates.

  4. Magnetism and electronic structure of CoFeCrX (X = Si, Ge) Heusler alloys

    NASA Astrophysics Data System (ADS)

    Jin, Y.; Kharel, P.; Lukashev, P.; Valloppilly, S.; Staten, B.; Herran, J.; Tutic, I.; Mitrakumar, M.; Bhusal, B.; O'Connell, A.; Yang, K.; Huh, Y.; Skomski, R.; Sellmyer, D. J.

    2016-08-01

    The structural, electronic, and magnetic properties of CoFeCrX (X = Si, Ge) Heusler alloys have been investigated. Experimentally, the alloys were synthesized in the cubic L21 structure with small disorder. The cubic phase of CoFeCrSi was found to be highly stable against heat treatment, but CoFeCrGe disintegrated into other new compounds when the temperature reached 402 °C (675 K). Although the first-principle calculation predicted the possibility of tetragonal phase in CoFeCrGe, the tetragonal phase could not be stabilized experimentally. Both CoFeCrSi and CoFeCrGe compounds showed ferrimagnetic spin order at room temperature and have Curie temperatures (TC) significantly above room temperature. The measured TC for CoFeCrSi is 790 K but that of CoFeCrGe could not be measured due to its dissociation into new compounds at 675 K. The saturation magnetizations of CoFeCrSi and CoFeCrGe are 2.82 μB/f.u. and 2.78 μB/f.u., respectively, which are close to the theoretically predicted value of 3 μB/f.u. for their half-metallic phases. The calculated band gaps for CoFeCrSi and CoFeCrGe are, respectively, 1 eV and 0.5 eV. These materials have potential for spintronic device applications, as they exhibit half-metallic electronic structures with large band gaps, and Curie temperatures significantly above room temperature.

  5. Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Briggs, Samuel A.; Edmondson, Philip; Hu, Xunxiang; Littrell, Kenneth C.; Howard, Richard; Parish, Chad M.; Yamamoto, Yukinori

    2015-09-18

    This report details the findings of post-radiation mechanical testing and microstructural characterization performed on a series of model and commercial FeCrAl alloys to assist with the development of a cladding technology with enhanced accident tolerance. The samples investigated include model alloys with simple ferritic grain structure and two commercial alloys with minor solute additions. These samples were irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to nominal doses of 7.0 dpa near or at Light Water Reactor (LWR) relevant temperatures (300-400 C). Characterization included a suite of techniques including small angle neutron scattering (SANS), atom probe tomography (APT), and transmission based electron microscopy techniques. Mechanical testing included tensile tests at room temperature on sub-sized tensile specimens. The goal of this work was to conduct detailed characterization and mechanical testing to begin establishing empirical and/or theoretical structure-property relationships for radiation-induced hardening and embrittlement in the FeCrAl alloy class. Development of such relationships will provide insight on the performance of FeCrAl alloys in an irradiation environment and will enable further development of the alloy class for applications within a LWR environment. A particular focus was made on establishing trends, including composition and radiation dose. The report highlights in detail the pertinent findings based on this work. This report shows that radiation hardening in the alloys is primarily composition dependent due to the phase separation in the high-Cr FeCrAl alloys. Other radiation induced/enhanced microstructural features were less dependent on composition and when observed at low number densities, were not a significant contributor to the observed mechanical responses. Pre-existing microstructure in the alloys was found to be important, with grain boundaries and pre-existing dislocation

  6. Simple bond-order-type interatomic potential for an intermixed Fe-Cr-C system of metallic and covalent bondings in heat-resistant ferritic steels

    SciTech Connect

    Kumagai, Tomohisa Nakamura, Kaoru; Yamada, Susumu; Ohnuma, Toshiharu

    2014-12-28

    It is known that M{sub 23}C{sub 6}(M = Cr/Fe) behavior in heat-resistant ferritic steels affects the strength of the material at high temperature. The ability to garner direct information regarding the atomic motion using classical molecular dynamics simulations is useful for investigating the M{sub 23}C{sub 6} behavior in heat-resistant ferritic steels. For such classical molecular dynamics calculations, a suitable interatomic potential is needed. To satisfy this requirement, an empirical bond-order-type interatomic potential for Fe-Cr-C systems was developed because the three main elements to simulate the M{sub 23}C{sub 6} behavior in heat-resistant ferritic steels are Fe, Cr, and C. The angular-dependent term, which applies only in non-metallic systems, was determined based on the similarity between a Finnis-Sinclair-type embedded-atom-method interatomic potential and a Tersoff-type bond-order potential. The potential parameters were determined such that the material properties of Fe-Cr-C systems were reproduced. These properties include the energy and lattice constants of 89 crystal structures; the elastic constants of four realistic precipitates; the bulk moduli of B1, B2, and B3 crystals; the surface energies of B1 and B2 crystals; and the defect-formation energies and atomic configurations of 66 Fe-Cr-C complexes. Most of these material properties were found to be reproduced by our proposed empirical bond-order potentials. The formation energies and lattice constants of randomly mixed Fe-Cr alloys calculated using the interatomic potentials were comparable to those obtained through experiments and first-principles calculations. Furthermore, the energies and structures of interfaces between Cr carbide and α-Fe as predicted through first-principles calculations were well reproduced using these interatomic potentials.

  7. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    SciTech Connect

    Thompson, Zachary T.; Terrani, Kurt A.; Yamamoto, Yukinori

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  8. Microstructures, mechanical properties, and electrical resistivity of rapidly quenched Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Naohara, T.; Inoue, A.; Minemura, T.; Masumoto, T.; Kumada, K.

    1982-03-01

    By the rapid quenching technique, ductile supersaturated ferrite solid solution with high hardness and strength as well as unusual electrical properties has been found in Fe-Cr-Al ternary system. This formation range is limited to less than about 35 at. pct Cr and 23 at. pct Al. The ferrite phase has fine grains of about 10 μm in diameter. Their hardness, yield strength, and tensile fracture strength increase with increase in the amounts of chromium and aluminum, and the highest values reach about 290 DPN, 720 MPa, and 740 MPa. These alloys are so ductile that no cracks are observed even after closely contacted bending test. The good strength and ductility remain almost unchanged on tempering for one hour until heated to about 923 K where a large amount of Cr2Al compound begins to precipitate preferentially along the grain boundaries of the ferrite phase. The room-temperature resistivity increases with increasing chromium and aluminum contents and reaches as high as 1.86 μ Ώ m for Fe50Cr30Al20 alloy. Also, the temperature coefficient of resistivity in the temperature range between room temperature and 773 K decreases with increasing chromium and aluminum contents and becomes zero in the vicinity of 20 to 30 at. pct Cr and 15 at. pct Al. Thus, the present alloys may be attractive as fine gauge high-resistance and/or standard-resistance wires and plates because of the unusual electrical properties combined with high strength and good ductility.

  9. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    NASA Astrophysics Data System (ADS)

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-06-01

    FeCrAl, an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In this study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. The total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  10. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    DOE PAGESBeta

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory insidemore » the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.« less

  11. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    SciTech Connect

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  12. Thermal evolution of vacancy-type defects in quenched FeCrNi alloys

    NASA Astrophysics Data System (ADS)

    Zhang, C. X.; Cao, X. Z.; Li, Y. H.; Jin, S. X.; Lu, E. Y.; Tian, H. W.; Zhang, P.; Wang, B. Y.

    2015-06-01

    The effect of isochronal annealing on vacancy-type defects in quenched FeCrNi alloys and SUS316 was investigated via positron annihilation technique. Vacancy-type defects clustered and grew with increasing annealing temperatures of up to 523 K and, in FeCrNi alloys, were gradually annihilated with increasing temperature. The annihilation temperature was relatively insensitive to the addition of Mo and nonmetal elements, and after annealing at 673 K, the vacancy-type defects were annihilated and dislocation-type defects were formed in all of the alloys. In addition, due to the formation of Mo-vacancy complexes, the density of defects in the Mo-diluted FeCrNi model alloy was lower than that in the FeCrNi model alloy. The long lifetime of vacancy-type defects in commercial stainless steel SUS316 was smaller than that in the FeCrNi model alloys due to the nonmetal-element-induced change in mobility of the defects. Moreover, the vacancy-type and dislocation-type defects contributed to the S and W parameters of positron annihilation during the entire annealing treatment.

  13. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N.; Hoelzer, David T.; Pint, Bruce A.; Unocic, Kinga A.

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  14. Thermodynamic analysis of chemical compatibility of several compounds with Fe-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1993-01-01

    Chemical compatibility between Fe-19.8Cr-4.8Al (weight percent), which is the base composition for the commercial superalloy MA956, and several carbides, borides, nitrides, oxides, and silicides was analyzed from thermodynamic considerations. The effect of addition of minor alloying elements, such as Ti, Y, and Y2O3, to the Fe-Cr-Al alloy on chemical compatibility between the alloy and various compounds was also analyzed. Several chemically compatible compounds that can be potential reinforcement materials and/or interface coating materials for Fe-Cr-Al based composites were identified.

  15. Third element effect in the surface zone of Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Airiskallio, E.; Nurmi, E.; Heinonen, M. H.; Väyrynen, I. J.; Kokko, K.; Ropo, M.; Punkkinen, M. P. J.; Pitkänen, H.; Alatalo, M.; Kollár, J.; Johansson, B.; Vitos, L.

    2010-01-01

    The third element effect to improve the high temperature corrosion resistance of the low-Al Fe-Cr-Al alloys is suggested to involve a mechanism that boosts the recovering of the Al concentration to the required level in the Al-depleted zone beneath the oxide layer. We propose that the key factor in this mechanism is the coexistent Cr depletion that helps to maintain a sufficient Al content in the depleted zone. Several previous experiments related to our study support that conditions for such a mechanism to be functional prevail in real oxidation processes of Fe-Cr-Al alloys.

  16. Resistance of Nanostructured Fe-Cr Alloys to Oxidative Degradation: Role of Zr and Cr Contents

    NASA Astrophysics Data System (ADS)

    Mahesh, B. V.; Singh Raman, R. K.; Koch, C. C.

    2015-04-01

    This article investigates the effect of grain size and Cr concentration on the oxidation resistance of nanocrystalline Fe-Cr alloys having varying Cr contents between 2 and 10 wt pct. The results have been compared with microcrystalline Fe-Cr alloys with 10 and 20 wt pct Cr. Pellets of nanocrystalline and microcrystalline Fe-Cr alloys were prepared by mechanical alloying followed by hot compaction and sintering, and then oxidized at 823 K (550 °C) for 150-hours. Oxidation kinetics was determined by measuring the weight gain during oxidation, and the post-oxidation characterization of the oxide scales was performed using secondary ion mass spectroscopy. The chromium content at the inner oxide scale of nanocrystalline Fe-Cr alloys (with >7 pct Cr) was found to be comparable with that of microcrystalline 20 pctCr alloy, which suggests that nanocrystalline grain size distribution can be exploited to develop highly oxidation resistant alloys with much lower amounts of expensive alloying element (Cr). A mechanistic understanding of the high temperature oxidation in nanostructured alloys has been presented and the critical amount of bulk Cr content required to form a protective chromia layer has been calculated. The paper also investigates the role of a reactive element Zr on the high temperature oxidation resistance of nanocrystalline Fe-Cr. The beneficial effect is more pronounced at low bulk Cr (2 to 4 pct) concentrations (compared to higher Cr (>7 pct) concentration), however, at low bulk Cr, insufficient Cr enrichment occurs to establish a protective chromium oxide layer.

  17. Normal and excess nitrogen uptake by iron-based Fe-Cr-Al alloys: the role of the Cr/Al atomic ratio

    NASA Astrophysics Data System (ADS)

    Jung, K. S.; Schacherl, R. E.; Bischoff, E.; Mittemeijer, E. J.

    2011-06-01

    Upon nitriding ferritic iron-based Fe-Cr-Al alloys, containing a total of 1.50 at. % (Cr + Al) alloying elements with varying Cr/Al atomic ratio (0.21-2.00), excess nitrogen uptake occurred, i.e. more nitrogen was incorporated in the specimens than compatible with only inner nitride formation and equilibrium nitrogen solubility of the unstrained ferrite matrix. The amount of excess nitrogen increased with decreasing Cr/Al atomic ratio. The microstructure of the nitrided zone was investigated by X-ray diffraction, electron probe microanalysis, transmission electron microscopy and electron energy loss spectroscopy. Metastable, fine platelet-type, mixed Cr1- x Al x N nitride precipitates developed in the nitrided zone for all of the investigated specimens. The degree of coherency of the nitride precipitates with the surrounding ferrite matrix is discussed in view of the anisotropy of the misfit. Analysis of nitrogen-absorption isotherms, recorded after subsequent pre- and de-nitriding treatments, allowed quantitative differentiation of different types of nitrogen taken up. The amounts of the different types of excess nitrogen as function of the Cr/Al atomic ratio are discussed in terms of the nitride/matrix misfit and the different chemical affinities of Cr and Al for N. The strikingly different nitriding behaviors of Fe-Cr-Al and Fe-Cr-Ti alloys could be explained on this basis.

  18. Microstructural stability of Fe-Cr-Al alloys at 450-550 °C

    NASA Astrophysics Data System (ADS)

    Ejenstam, Jesper; Thuvander, Mattias; Olsson, Pär; Rave, Fernando; Szakalos, Peter

    2015-02-01

    Iron-Chromium-Aluminium (Fe-Cr-Al) alloys have been widely investigated as candidate materials for various nuclear applications. Albeit the excellent corrosion resistance, conventional Fe-Cr-Al alloys suffer from α-α‧ phase separation and embrittlement when subjected to temperatures up to 500 °C, due to their high Cr-content. Low-Cr Fe-Cr-Al alloys are anticipated to be embrittlement resistant and provide adequate oxidation properties, yet long-term aging experiments and simulations are lacking in literature. In this study, Fe-10Cr-(4-8)Al alloys and a Fe-21Cr-5Al were thermally aged in the temperature interval of 450-550 °C for times up to 10,000 h, and the microstructures were evaluated mainly using atom probe tomography. In addition, a Kinetic Monte Carlo (KMC) model of the Fe-Cr-Al system was developed. No phase separation was observed in the Fe-10Cr-(4-8)Al alloys, and the developed KMC model yielded results in good agreement with the experimental data.

  19. Study of the effect of short ranged ordering on the magnetism in FeCr alloys

    NASA Astrophysics Data System (ADS)

    Jena, Ambika Prasad; Sanyal, Biplab; Mookerjee, Abhijit

    2014-01-01

    For the study of magnetism in systems where the local environment plays an important role, we propose a marriage between the Monte Carlo simulation and Zunger's special quasi-random structures. We apply this technique on disordered FeCr alloys and show that our estimates of the transition temperature is in good agreement with earlier experiments.

  20. Epitaxial growth, alloying and magnetic structure of interfaces in Fe/Cr (0 0 1) superlattices

    NASA Astrophysics Data System (ADS)

    Uzdin, V.; Keune, W.; Walterfang, M.

    2002-02-01

    Fe/Cr(0 0 1) superlattices containing two-monolayers thick 57Fe probe layers at the Fe/Cr (Fe-on-Cr) or Cr/Fe (Cr-on-Fe) interfaces were studied using conversion electron Mössbauer spectroscopy (CEMS). For the interpretation of the CEMS data of superlattices annealed at different temperatures, we performed theoretical modeling of their chemical and magnetic structure. Roughness and interface alloying were introduced to the model by algorithms of epitaxial growth, which included ballistic deposition with subsequent floating of some atoms on the surface. Self-consistent calculations of magnetic moments within the periodic Anderson model confirmed the proportionality between hyperfine fields and magnetic moments. For the explanation of the evolution of CEM spectra versus annealing temperature, the difference in the melting points of bulk Fe and Cr has to be taken into account.

  1. Assessing the elastic properties and ductility of Fe-Cr-Al alloys from ab initio calculations

    NASA Astrophysics Data System (ADS)

    Nurmi, E.; Wang, G.; Kokko, K.; Vitos, L.

    2016-01-01

    Fe-Al is one of the best corrosion resistant alloys at high temperatures. The flip side of Al addition to Fe is the deterioration of the mechanical properties. This problem can be solved by adding a suitable amount of third alloying component. In the present work, we use ab initio calculations based on density functional theory to study the elastic properties of Fe?Cr?Al? alloys for Al and Cr contents up to 20 at.%. We assess the ductility as a function of chemistry by making use of the semi-empirical correlations between the elastic parameters and mechanical properties. In particular, we derive the bulk modulus to shear modulus ratio and the Cauchy pressure and monitor their trends in terms of chemical composition. The present findings are contrasted with the previously established oxidation resistance of Fe-Cr-Al alloys.

  2. PVD synthesis and high-throughput property characterization of NiFeCr alloy libraries

    SciTech Connect

    Rar, A.; Frafjord, J. J.; Fowlkes, Jason D.; Specht, E. D.; Rack, P. D.; Santella, M. L.; Bei, H.; George, E. P.; Pharr, G. M.

    2004-12-16

    Three methods of alloy library synthesis, thick-layer deposition followed by interdiffusion, composition-spread codeposition and electron-beam melting of thick deposited layers, have been applied to Ni-Fe-Cr ternary and Ni-Cr binary alloys. Structural XRD mapping and mechanical characterization by means of nanoindentation have been used to characterize the properties of the libraries. The library synthesis methods are compared from the point of view of the structural and mechanical information they can provide.

  3. Host Atom Diffusion in Ternary Fe-Cr-Al Alloys

    NASA Astrophysics Data System (ADS)

    Rohrberg, Diana; Spitzer, Karl-Heinz; Dörrer, Lars; Kulińska, Anna J.; Borchardt, Günter; Fraczkiewicz, Anna; Markus, Torsten; Jacobs, Michael H. G.; Schmid-Fetzer, Rainer

    2014-01-01

    In the Fe-rich corner of the Fe-Cr-Al ternary phase diagram, both interdiffusion experiments [1048 K to 1573 K (775 °C to 1300 °C)] and 58Fe tracer diffusion experiments [873 K to 1123 K (600 °C to 850 °C)] were performed along the Fe50Cr50-Fe50Al50 section. For the evaluation of the interdiffusion data, a theoretical model was used which directly yields the individual self-diffusion coefficients of the three constituents and the shift of the original interface of the diffusion couple through inverse modeling. The driving chemical potential gradients were derived using a phenomenological Gibbs energy function which was based on thoroughly assessed thermodynamic data. From the comparison of the individual self-diffusivities of Fe as obtained from interdiffusion profiles and independent 58Fe tracer diffusivities, the influence of the B2-A2 order-disorder transition becomes obvious, resulting in a slightly higher activation enthalpy for the bcc-B2 phase and a significantly lower activation entropy for this phase.

  4. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance L.

    2015-10-01

    The Fe-Cr-Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe-Cr-Al alloys has not been fully established. In this study, a series of Fe-Cr-Al alloys with 10-18 wt % Cr and 2.9-4.9 wt % Al were neutron irradiated at 382 °C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2<111> and a<100> were detected and quantified. Results indicate precipitation of Cr-rich α‧ is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. A structure-property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α‧ precipitates at sufficiently high chromium contents after irradiation.

  5. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    DOE PAGESBeta

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance Lewis

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition.more » Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.« less

  6. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance L.

    2015-10-01

    The Fe-Cr-Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe-Cr-Al alloys has not been fully established. In this study, a series of Fe-Cr-Al alloys with 10-18 wt % Cr and 2.9-4.9 wt % Al were neutron irradiated at 382 °C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2<111> and a<100> were detected and quantified. Results indicate precipitation of Cr-rich α‧ is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. A structure-property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α‧ precipitates at sufficiently high chromium contents after irradiation.

  7. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    SciTech Connect

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance Lewis

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.

  8. Hafnium influence on the microstructure of FeCrAl alloys

    NASA Astrophysics Data System (ADS)

    Geanta, V.; Voiculescu, I.; Stanciu, E.-M.

    2016-06-01

    Due to their special properties at high temperatures, FeCrAl alloys micro-alloyed with Zr can be regarded as potential materials for use at nuclear power plants, generation 4R. These materials are resistant to oxidation at high temperatures, to corrosion, erosion and to the penetrating radiations in liquid metal environments. Also, these are able to form continuously, by the self-generation process of an oxide coating with high adhesive strength. The protective oxide layers must be textured and regenerable, with a good mechanical strength, so that crack and peeling can not appear. To improve the mechanical and chemical characteristics of the oxide layer, we introduced limited quantities of Zr, Ti, Y, Hf, Ce in the range of 1-3%wt in the FeCrAl alloy. These elements, with very high affinity to the oxygen, are capable to stabilize the alumina structure and to improve the oxide adherence to the metallic substrate. FeCrAl alloys microalloyed with Hf were prepared using VAR (Vacuum Arc Remelting) unit, under high argon purity atmosphere. Three different experimental alloys have been prepared using the same metallic matrix of Fe-14Cr-5Al, by adding of 0.5%wt Hf, 1.0%wt Hf and respectively 1.5%wt Hf. The microhardness values for the experimental alloys have been in the range 154 ... 157 HV0.2. EDAX analyses have been performed to determine chemical composition on the oxide layer and in the bulk of sample and SEM analyze has been done to determine the microstructural features. The results have shown the capacity of FeCrAl alloy to form oxide layers, with different texture and rich in elements such as Al and Hf.

  9. Irradiation-enhanced α' precipitation in model FeCrAl alloys

    DOE PAGESBeta

    Edmondson, Philip D.; Briggs, Samuel A.; Yamamoto, Yukinori; Howard, Richard H.; Sridharan, Kumar; Terrani, Kurt A.; Field, Kevin G.

    2016-02-17

    Model FeCrAl alloys with varying compositions (Fe(10–18)Cr(10–6)Al at.%) have been neutron irradiated at ~ 320 to damage levels of ~ 7 displacements per atom (dpa) to investigate the compositional influence on the formation of irradiation-induced Cr-rich α' precipitates using atom probe tomography. In all alloys, significant number densities of these precipitates were observed. Cluster compositions were investigated and it was found that the average cluster Cr content ranged between 51.1 and 62.5 at.% dependent on initial compositions. This is significantly lower than the Cr-content of α' in binary FeCr alloys. As a result, significant partitioning of the Al from themore » α' precipitates was also observed.« less

  10. Development of Simultaneous Corrosion Barrier and Optimized Microstructure in FeCrAl Heat-Resistant Alloy for Energy Applications. Part 1: The Protective Scale

    NASA Astrophysics Data System (ADS)

    Pimentel, G.; Aranda, M. M.; Chao, J.; González-Carrasco, J. L.; Capdevila, C.

    2015-09-01

    Coarse-grained Fe-based oxide dispersion-strengthened (ODS) steels are a class of advanced materials for combined cycle gas turbine systems to deal with operating temperatures and pressures of around 1100°C and 15-30 bar in aggressive environments, which would increase biomass energy conversion efficiencies up to 45% and above. This two-part paper reports the possibility of the development of simultaneous corrosion barrier and optimized microstructure in a FeCrAl heat-resistant alloy for energy applications. The first part reports the mechanism of generating a dense, self-healing α-alumina layer by thermal oxidation, during a heat treatment that leads to a coarse-grained microstructure with a potential value for high-temperature creep resistance in a FeCrAl ODS ferritic alloy, which will be described in more detail in the second part.

  11. The Study of Nano-Sized Carbide Particles Formed in Fe-Cr-W-V Alloy

    NASA Astrophysics Data System (ADS)

    Novinrooz, Abdul Javad; Moniri, Samira; Asadi Asadabad, Mohsen; Hojabri, Alireza

    2012-07-01

    The microstructural features of nanocarbide particles formed in Fe-Cr-W-V alloy were studied. A Fe-Cr-W-V alloy was first heat treated under different conditions. In this study, optical microscopy, scanning and transmission electron microscopy, x-ray diffraction, and hardness tester were used. The shape, size distribution, type, and lattice parameters of the extracted particles were investigated. The identified carbides were MC, M7C3, and M23C6. The particle size measurements showed that the mean length of carbide particles during 0.5, 5, and 20 h was about 103, 128, and 142 nm, respectively. Also, the mean thickness of carbide particles during 0.5, 5, and 20 h was about 54, 67, and 74 nm, respectively.

  12. Nucleation of Cr precipitates in Fe-Cr alloy under irradiation

    SciTech Connect

    Dai, Y. Y.; Ao, L.; Sun, Qing- Qiang; Yang, L.; Nie, JL; Peng, SM; Long, XG; Zhou, X. S.; Zu, Xiaotao; Liu, L.; Sun, Xin; Terentyev, Dimtry; Gao, Fei

    2015-04-01

    The nucleation of Cr precipitates induced by overlapping of displacement cascades in Fe-Cr alloys has been investigated using the combination of molecular dynamics (MD) and Metropolis Monte Carlo (MMC) simulations. The results reveal that the number of Frenkel pairs increases with the increasing of overlapped cascades. Overlapping cascades could promote the formation of Cr precipitates in Fe-Cr alloys, as analyzed using short range order (SRO) parameters to quantify the degree of ordering and clustering of Cr atoms. In addition, the simulations using MMC approach show that the presence of small Cr clusters and vacancy clusters formed within cascade overlapped region enhance the nucleation of Cr precipitates, leading to the formation of large Cr dilute precipitates.

  13. On the mobility of vacancy clusters in reduced activation steels: an atomistic study in the Fe-Cr-W model alloy.

    PubMed

    Bonny, G; Castin, N; Bullens, J; Bakaev, A; Klaver, T C P; Terentyev, D

    2013-08-01

    Reduced activation steels are considered as structural materials for future fusion reactors. Besides iron and the main alloying element chromium, these steels contain other minor alloying elements, typically tungsten, vanadium and tantalum. In this work we study the impact of chromium and tungsten, being major alloying elements of ferritic Fe-Cr-W-based steels, on the stability and mobility of vacancy defects, typically formed under irradiation in collision cascades. For this purpose, we perform ab initio calculations, develop a many-body interatomic potential (EAM formalism) for large-scale calculations, validate the potential and apply it using an atomistic kinetic Monte Carlo method to characterize the lifetime and diffusivity of vacancy clusters. To distinguish the role of Cr and W we perform atomistic kinetic Monte Carlo simulations in Fe-Cr, Fe-W and Fe-Cr-W alloys. Within the limitation of transferability of the potentials it is found that both Cr and W enhance the diffusivity of vacancy clusters, while only W strongly reduces their lifetime. The cluster lifetime reduction increases with W concentration and saturates at about 1-2 at.%. The obtained results imply that W acts as an efficient 'breaker' of small migrating vacancy clusters and therefore the short-term annealing process of cascade debris is modified by the presence of W, even in small concentrations. PMID:23838265

  14. Segregation, precipitation, and α -α' phase separation in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Kuronen, A.; Granroth, S.; Heinonen, M. H.; Perälä, R. E.; Kilpi, T.; Laukkanen, P.; Lâng, J.; Dahl, J.; Punkkinen, M. P. J.; Kokko, K.; Ropo, M.; Johansson, B.; Vitos, L.

    2015-12-01

    Iron-chromium alloys, the base components of various stainless steel grades, have numerous technologically and scientifically interesting properties. However, these features are not yet sufficiently understood to allow their full exploitation in technological applications. In this work, we investigate segregation, precipitation, and phase separation in Fe-Cr systems analyzing the physical mechanisms behind the observed phenomena. To get a comprehensive picture of Fe-Cr alloys as a function of composition, temperature, and time the present investigation combines Monte Carlo simulations using semiempirical interatomic potential, first-principles total energy calculations, and experimental spectroscopy. In order to obtain a general picture of the relation of the atomic interactions and properties of Fe-Cr alloys in bulk, surface, and interface regions several complementary methods have to be used. Using the exact muffin-tin orbitals method with the coherent potential approximation (CPA-EMTO) the effective chemical potential as a function of Cr content (0-15 at. % Cr) is calculated for a surface, second atomic layer, and bulk. At ˜10 at. % Cr in the alloy the reversal of the driving force of a Cr atom to occupy either bulk or surface sites is obtained. The Cr-containing surfaces are expected when the Cr content exceeds ˜10 at. %. The second atomic layer forms about a 0.3 eV barrier for the migration of Cr atoms between the bulk and surface atomic layer. To get information on Fe-Cr in larger scales we use semiempirical methods. However, for Cr concentration regions less than 10 at. %, the ab initio (CPA-EMTO) result of the important role of the second atomic layer to the surface is not reproducible from the large-scale Monte Carlo molecular dynamics (MCMD) simulation. On the other hand, for the nominal concentration of Cr larger than 10 at. % the MCMD simulations show the precipitation of Cr into isolated pockets in bulk Fe-Cr and the existence of the upper limit of

  15. Advanced ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N; Unocic, Kinga A; Hoelzer, David T; Pint, Bruce A

    2014-09-01

    ODS FeCrAl alloys are being developed with optimum composition and properties for accident tolerant fuel cladding. Two oxide dispersion strengthened (ODS) Fe-15Cr-5Al+Y2O3 alloys were fabricated by ball milling and extrusion of gas atomized metallic powder mixed with Y2O3 powder. To assess the impact of Mo on the alloy mechanical properties, one alloy contained 1%Mo. The hardness and tensile properties of the two alloys were close and higher than the values reported for fine grain PM2000 alloy. This is likely due to the combination of a very fine grain structure and the presence of nano oxide precipitates. The nano oxide dispersion was however not sufficient to prevent grain boundary sliding at 800 C and the creep properties of the alloys were similar or only slightly superior to fine grain PM2000 alloy. Both alloys formed a protective alumina scale at 1200 C in air and steam and the mass gain curves were similar to curves generated with 12Cr-5Al+Y2O3 (+Hf or Zr) ODS alloys fabricated for a different project. To estimate the maximum temperature limit of use for the two alloys in steam, ramp tests at a rate of 5 C/min were carried out in steam. Like other ODS alloys, the two alloys showed a significant increase of the mas gains at T~ 1380 C compared with ~1480 C for wrought alloys of similar composition. The beneficial effect of Yttrium for wrought FeCrAl does not seem effective for most ODS FeCrAl alloys. Characterization of the hardness of annealed specimens revealed that the microstructure of the two alloys was not stable above 1000 C. Concurrent radiation results suggested that Cr levels <15wt% are desirable and the creep and oxidation results from the 12Cr ODS alloys indicate that a lower Cr, high strength ODS alloy with a higher maximum use temperature could be achieved.

  16. Deformation Behavior of Laser Welds in High Temperature Oxidation Resistant Fe-Cr-Al Alloys for Fuel Cladding Applications

    SciTech Connect

    Field, Kevin G; Gussev, Maxim N; Yamamoto, Yukinori; Snead, Lance Lewis

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al in weight percent with a minor addition of yttrium using laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds has been carried out to determine the performance of welds as a function of alloy composition. Laser welding resulted in a defect free weld devoid of cracking or inclusions for all alloys studied. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. No significant correlation was found between the deformation behavior/mechanical performance of welds and the level of Cr or Al in the alloy ranges studied.

  17. Zener Relaxation Peak in an Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Zhou, Zheng-Cun; Cheng, He-Fa; Gong, Chen-Li; Wei, Jian-Ning; Han, Fu-Sheng

    2002-11-01

    We have studied the temperature spectra of internal friction and relative dynamic modulus of the Fe-(25 wt%)Cr-(5 wt%)Al alloy with different grain sizes. It is found that a peak appears in the internal friction versus temperature plot at about 550°C. The peak is of a stable relaxation and is reversible, which occurs not only during heating but also during cooling. Its activation energy is 2.5 (+/- 0.15) eV in terms of the Arrhenius relation. In addition, the peak is not obvious in specimens with a smaller grain size. It is suggested that the peak originates from Zener relaxation.

  18. Influence of recrystallization on phase separation kinetics of oxide dispersion strengthened Fe Cr Al alloy

    SciTech Connect

    Capdevila, C.; Miller, Michael K; Pimentel, G.; Chao, J.

    2012-01-01

    The effect of different starting microstructures on the kinetics of Fe-rich ({alpha}) and Cr-rich ({alpha}') phase separation during aging of Fe-Cr-Al oxide dispersion strengthened (ODS) alloys has been analyzed with a combination of atom probe tomography and thermoelectric power measurements. The results revealed that the high recrystallization temperature necessary to produce a coarse grained microstructure in Fe-base ODS alloys affects the randomness of Cr-atom distributions and defect density, which consequently affect the phase separation kinetics at low annealing temperatures.

  19. Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  20. Interstitial precipitation in Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Spear, W. S.; Polonis, D. H.

    1994-06-01

    Two separate stages of precipitation have been identified during the aging of ternary Fel8Cr3Al and Fel8Cr5Al alloys at temperatures in the vicinity of 475 °C. The first stage involves the formation of interstitial precipitates resulting from C and N impurities; the second and slower stage is the formation of the Cr-rich α' phase. Transmission electron microscopy (TEM) results show that carbonitride precipitation occurs preferentially at dislocations, stacking faults, and grain boundaries, and also uniformly through the matrix. Aging for times in excess of 400 hours at 475 °C promotes coarsening of the heterogeneous precipitates and dissolution of the uniformly distributed matrix particles. A resistometric analysis shows that the kinetics of the initial stages of precipitation can be described by a (time)2/3 relation. This kinetic behavior is explained in terms of stress-assisted diffusion in the highly stressed matrix resulting from coherency strains accompanying carbonitride precipitation. Experimental values of the activation energy for the first stage reaction correlate closely with those reported for the interstitial diffusion of C and N in alpha iron.

  1. Physical, Mechanical, and Dry Sliding Wear Properties of Fe-Cr-W-C Hardfacing Alloys Under Different Tungsten Addition

    NASA Astrophysics Data System (ADS)

    Hajihashemi, Mahdi; Shamanian, Morteza; Azimi, Ghasem

    2015-04-01

    In this study, the effects of tungsten on microstructure and wear performance of Fe-Cr-C claddings were evaluated. In this regard, tungsten inert gas surfacing process was employed to deposit Fe-Cr-C and Fe-Cr-C-W hardfacing alloys on plain carbon steel substrate using preplaced powders. Phase composition, microstructure, and wear behavior of clad layers were investigated using X-ray diffraction analysis, optical and scanning electron microscopy, and reciprocating wear tests, respectively. The claddings were well bonded to the substrate and showed a uniform microstructure. Cr7C3 and WC carbides were detected in the deposited layers. Further investigations indicated that the hardness and wear resistance can be improved by adding tungsten into Fe-Cr-C hardfacing alloys.

  2. Half-metallicity and tetragonal distortion in semi-Heusler alloy FeCrSe

    SciTech Connect

    Huang, H. M. Luo, S. J.; Yao, K. L.

    2014-01-28

    Full-potential linearized augmented plane wave methods are carried out to investigate the electronic structures and magnetic properties in semi-Heusler alloy FeCrSe. Results show that FeCrSe is half-metallic ferromagnet with the half-metallic gap 0.31 eV at equilibrium lattice constant. Calculated total magnetic moment of 2.00μ{sub B} per formula unit follows the Slater-Pauling rule quite well. Two kinds of structural changes are used to investigate the sensitivity of half-metallicity. It is found that the half-metallicity can be retained when lattice constant is changed by −4.56% to 3.52%, and the results of tetragonal distortion indicate the half-metallicity can be kept at the range of c/a ratio from 0.85 to 1.20. The Curie temperature, cohesive energy, and heat of formations of FeCrSe are also discussed.

  3. Microchemical effects in irradiated Fe-Cr alloys as revealed by atomistic simulation

    NASA Astrophysics Data System (ADS)

    Malerba, L.; Bonny, G.; Terentyev, D.; Zhurkin, E. E.; Hou, M.; Vörtler, K.; Nordlund, K.

    2013-11-01

    Neutron irradiation produces evolving nanostructural defects in materials, that affect their macroscopic properties. Defect production and evolution is expected to be influenced by the chemical composition of the material. In turn, the accumulation of defects in the material results in microchemical changes, which may induce further changes in macroscopic properties. In this work we review the results of recent atomic-level simulations conducted in Fe-Cr alloys, as model materials for high-Cr ferritic-martensitic steels, to address the following questions: 1. Is the primary damage produced in displacement cascades influenced by the Cr content? If so, how? 2. Does Cr change the stability of radiation-produced defects? 3. Is the diffusivity of cascade-produced defects changed by Cr content? 4. How do Cr atoms redistribute under irradiation inside the material under the action of thermodynamic driving forces and radiation-defect fluxes? It is found that the presence of Cr does not influence the type of damage created by displacement cascades, as compared to pure Fe, while cascades do contribute to redistributing Cr, in the same direction as thermodynamic driving forces. The presence of Cr does change the stability of point-defects: the effect is weak in the case of vacancies, stronger in the case of self-interstitials. In the latter case, Cr increases the stability of self-interstitial clusters, especially those so small to be invisible to the electron microscope. Cr reduces also significantly the diffusivity of self-interstitials and their clusters, in a way that depends in a non-monotonic way on Cr content, as well as on cluster size and temperature; however, the effect is negligible on the mobility of self-interstitial clusters large enough to become visible dislocation loops. Finally, Cr-rich precipitate formation is favoured in the tensile region of edge dislocations, while it appears not to be influenced by screw dislocations; prismatic dislocation loops

  4. Thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys

    DOE PAGESBeta

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-06-12

    Understanding the stability of precipitate phases in the Fe-rich Fe-Cr-Ni-Mo alloys is critical to the alloy design and application of Mo-containing Austenitic steels. Coupled with thermodynamic modeling, stability of the chi and Laves phases in two Fe-Cr-Ni-Mo alloys were investigated at 1000, 850 and 700 °C for different annealing time. The morphologies, compositions and crystal structures of the matrix and precipitate phases were carefully examined by Scanning Electron Microscopy, Electron Probe Microanalysis, X-ray diffraction and Transmission Electron Microscopy. The two key findings resulted from this work. One is that the chi phase is stable at high temperature and transformed intomore » the Laves phase at low temperature. The other is that both the chi and Laves phases have large solubilites of Cr, Mo and Ni, among which the Mo solubility has a major role on the relative stability of the precipitate phases. The developed thermodynamic models were then applied to evaluating the Mo effect on the stability of precipitate phases in AISI 316 and NF709 alloys.« less

  5. Thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-06-12

    Understanding the stability of precipitate phases in the Fe-rich Fe-Cr-Ni-Mo alloys is critical to the alloy design and application of Mo-containing Austenitic steels. Coupled with thermodynamic modeling, stability of the chi and Laves phases in two Fe-Cr-Ni-Mo alloys were investigated at 1000, 850 and 700 °C for different annealing time. The morphologies, compositions and crystal structures of the matrix and precipitate phases were carefully examined by Scanning Electron Microscopy, Electron Probe Microanalysis, X-ray diffraction and Transmission Electron Microscopy. The two key findings resulted from this work. One is that the chi phase is stable at high temperature and transformed into the Laves phase at low temperature. The other is that both the chi and Laves phases have large solubilites of Cr, Mo and Ni, among which the Mo solubility has a major role on the relative stability of the precipitate phases. The developed thermodynamic models were then applied to evaluating the Mo effect on the stability of precipitate phases in AISI 316 and NF709 alloys.

  6. Helium generation rates in isotopically tailored Fe-Cr-Ni alloys irradiated in FFTF/MOTA

    SciTech Connect

    Greenwood, L.R.; Garner, F.A. ); Oliver, B.M. . Rocketdyne Div.)

    1991-11-01

    Three Fe-Cr-Ni alloys have been doped with 0.4% {sup 59}Ni for side-by-side irradiations of doped and undoped materials in order to determine the effects of fusion-relevant levels of helium production on microstructural development and mechanical properties. The alloys were irradiated in three successive cycles of the Materials Open Test Assembly (MOTA) located in the Fast Flux Test Facility (FFTF). Following irradiation, helium levels were measured by isotope dilution mass spectrometry. The highest level of helium achieved in doped alloys was 172 appm at 9.1 dpa for a helium(appm)-to-dpa ratio of 18.9. The overall pattern of predicted helium generation rates in doped and undoped alloys is in good agreement with the helium measurements.

  7. Thermal Stability of Intermetallic Phases in Fe-rich Fe-Cr-Ni-Mo Alloys

    NASA Astrophysics Data System (ADS)

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-09-01

    Understanding the thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys is critical to alloy design and application of Mo-containing austenitic steels. Coupled with thermodynamic modeling, the thermal stability of intermetallic Chi and Laves phases in two Fe-Cr-Ni-Mo alloys was investigated at 1273 K, 1123 K, and 973 K (1000 °C, 850 °C, and 700 °C) for different annealing times. The morphologies, compositions, and crystal structures of the precipitates of the intermetallic phases were carefully examined by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and transmission electron microscopy. Two key findings resulted from this study. First, the Chi phase is stable at high temperature, and with the decreasing temperature it transforms into the Laves phase that is stable at low temperature. Secondly, Cr, Mo, and Ni are soluble in both the Chi and Laves phases, with the solubility of Mo playing a major role in the relative stability of the intermetallic phases. The thermodynamic models that were developed were then applied to evaluating the effect of Mo on the thermal stability of intermetallic phases in type 316 and NF709 stainless steels.

  8. High spin polarization and spin splitting in equiatomic quaternary CoFeCrAl Heusler alloy

    NASA Astrophysics Data System (ADS)

    Bainsla, Lakhan; Mallick, A. I.; Coelho, A. A.; Nigam, A. K.; Varaprasad, B. S. D. Ch. S.; Takahashi, Y. K.; Alam, Aftab; Suresh, K. G.; Hono, K.

    2015-11-01

    In this paper, we investigate CoFeCrAl alloy by means of ab-initio electronic structure calculations and various experimental techniques. The alloy is found to exist in the B2-type cubic Heusler structure, which is very similar to Y-type (or LiMgPdSn prototype) structure with space group F-43m (#216). Saturation magnetization (MS) of about 2 μB/f.u. is observed at 8 K under ambient pressure, which is in good agreement with the Slater-Pauling rule. MS values are found to be independent of pressure, which is a prerequisite for half-metals. The ab-initio electronic structure calculations predict half-metallicity for the alloy with a spin slitting energy of 0.31 eV. Importantly, this system shows a high current spin polarization value of 0.67±0.02, as deduced from the point contact Andreev reflection measurements. Linear dependence of electrical resistivity with temperature indicates the possibility of reasonably high spin polarization at elevated temperatures (~150 K) as well. All these suggest that CoFeCrAl is a promising material for the spintronic devices.

  9. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy

    PubMed Central

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process. PMID:27596718

  10. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy.

    PubMed

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process. PMID:27596718

  11. Cyclic Corrosion and Chlorination of an FeCrAl Alloy in the Presence of KCl

    DOE PAGESBeta

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Svensson, J-E; Johansson, L-G

    2015-05-30

    The KCl-induced corrosion of the FeCrAl alloy Kanthal® APMT in an O2 + N2 + H2O environment was studied at 600 °C. The samples were pre-oxidized prior to exposure in order to investigate the protective nature of alumina scales in the present environment. The microstructure and composition of the corroded surface was investigated in detail. Corrosion started at flaws in the pre-formed α-alumina scales, i.e. α-alumina was protective in itself. Consequently, KCl-induced corrosion started locally and, subsequently, spread laterally. An electrochemical mechanism is proposed here by which a transition metal chloride forms in the alloy and K2CrO4 forms at themore » scale/gas interface. Scale de-cohesion is attributed to the formation of a sub-scale transition metal chloride.« less

  12. Model many-body Stoner Hamiltonian for binary FeCr alloys

    NASA Astrophysics Data System (ADS)

    Nguyen-Manh, D.; Dudarev, S. L.

    2009-09-01

    We derive a model tight-binding many-body d -electron Stoner Hamiltonian for FeCr binary alloys and investigate the sensitivity of its mean-field solutions to the choice of hopping integrals and the Stoner exchange parameters. By applying the local charge-neutrality condition within a self-consistent treatment we show that the negative enthalpy-of-mixing anomaly characterizing the alloy in the low chromium concentration limit is due entirely to the presence of the on-site exchange Stoner terms and that the occurrence of this anomaly is not specifically related to the choice of hopping integrals describing conventional chemical bonding between atoms in the alloy. The Bain transformation pathway computed, using the proposed model Hamiltonian, for the Fe15Cr alloy configuration is in excellent agreement with ab initio total-energy calculations. Our investigation also shows how the parameters of a tight-binding many-body model Hamiltonian for a magnetic alloy can be derived from the comparison of its mean-field solutions with other, more accurate, mean-field approximations (e.g., density-functional calculations), hence stimulating the development of large-scale computational algorithms for modeling radiation damage effects in magnetic alloys and steels.

  13. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    DOE PAGESBeta

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by meansmore » of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.« less

  14. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    SciTech Connect

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by means of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.

  15. Thermal aging modeling and validation on the Mo containing Fe-Cr-Ni alloys

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-04-01

    Thermodynamics of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys is critical knowledge to understand thermal aging effect on the phase stability of Mo-containing austenitic steels, which subsequently facilitates alloy design/improvement and degradation mitigation of these materials for reactor applications. Among the intermetallic phases, Chi (χ), Laves, and Sigma (σ) are often of concern because of their tendency to cause embrittlement of the materials. The focus of this study is thermal stability of the Chi and Laves phases as they were less studied compared to the Sigma phase. Coupled with thermodynamic modeling, thermal stability of intermetallic phases in Mo containing Fe-Cr-Ni alloys was investigated at 1000, 850 and 700 C for different annealing times. The morphologies, compositions and crystal structures of the precipitates of the intermetallic phases were carefully examined by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and transmission electron microscopy. Three key findings resulted from this study. First, the Chi phase is stable at high temperature, and with decreasing temperature it transforms into the Laves phase that is stable at low temperature. Secondly, Cr, Mo, Ni are soluble in both the Chi and Laves phases, with the solubility of Mo playing a major role in the relative stability of the intermetallic phases. Thirdly, in situ transformation from Chi phase to Laves phase was directly observed, which increased the local strain field, generated dislocations in the intermetallic phases, and altered the precipitate phase orientation relationship with the austenitic matrix. The thermodynamic models that were developed and validated were then applied to evaluating the effect of Mo on the thermal stability of intermetallic phases in type 316 and NF709 stainless steels.

  16. Letter Report Documenting Progress of Second Generation ATF FeCrAl Alloy Fabrication

    SciTech Connect

    Yamamoto, Y.; Yang, Y.; Field, K. G.; Terrani, K.; Pint, B. A.; Snead, L. L.

    2014-06-10

    Development of the 2nd generation ATF FeCrAl alloy has been initiated, and a candidate alloy was selected for trial tube fabrication through hot-extrusion and gun-drilling processes. Four alloys based on Fe-13Cr-4.5Al-0.15Y in weight percent were newly cast with minor alloying additions of Mo, Si, Nb, and C to promote solid-solution and second-phase precipitate strengthening. The alloy compositions were selected with guidance from computational thermodynamic tools. The lab-scale heats of ~ 600g were arc-melted and drop-cast, homogenized, hot-forged and -rolled, and then annealed producing plate shape samples. An alloy with Mo and Nb additions (C35MN) processed at 800°C exhibits very fine sub-grain structure with the sub-grain size of 1-3μm which exhibited more than 25% better yield and tensile strengths together with decent ductility compared to the other FeCrAl alloys at room temperature. It was found that the Nb addition was key to improving thermal stability of the fine sub-grain structure. Optimally, grains of less than 30 microns are desired, with grains up to and order of magnitude in desired produced through Nb addition. Scale-up effort of the C35MN alloy was made in collaboration with a commercial cast company who has a capability of vacuum induction melting. A 39lb columnar ingot with ~81mm diameter and ~305mm height (with hot-top) was commercially cast, homogenized, hot-extruded, and annealed providing 10mm-diameter bar-shape samples with the fine sub-grain structure. This commercial heat proved consistent with materials produced at ORNL at the lab-scale. Tubes and end caps were machined from the bar sample and provided to another work package for the ATF-1 irradiation campaign in the milestone M3FT-14OR0202251.

  17. Stress Corrosion Cracking of Ni-Fe-Cr Alloys Relevant to Nuclear Power Plants

    NASA Astrophysics Data System (ADS)

    Persaud, Suraj

    Stress corrosion cracking (SCC) of Ni-Fe-Cr alloys and weld metals was investigated in simulated environments representative of high temperature water used in the primary and secondary circuits of nuclear power plants. The mechanism of primary water SCC (PWSCC) was studied in Alloys 600, 690, 800 and Alloy 82 dissimilar metal welds using the internal oxidation model as a guide. Initial experiments were carried out in a 480°C hydrogenated steam environment considered to simulate high temperature reducing primary water. Ni alloys underwent classical internal oxidation intragranularly resulting in the expulsion of the solvent metal, Ni, to the surface. Selective intergranular oxidation of Cr in Alloy 600 resulted in embrittlement, while other alloys were resistant owing to their increased Cr contents. Atom probe tomography was used to determine the short-circuit diffusion path used for Ni expulsion at a sub-nanometer scale, which was concluded to be oxide-metal interfaces. Further exposures of Alloys 600 and 800 were done in 315°C simulated primary water and intergranular oxidation tendency was comparable to 480°C hydrogenated steam. Secondary side work involved SCC experiments and electrochemical measurements, which were done at 315°C in acid sulfate solutions. Alloy 800 C-rings were found to undergo acid sulfate SCC (AcSCC) to a depth of up to 300 microm in 0.55 M sulfate solution at pH 4.3. A focused-ion beam was used to extract a crack tip from a C-ring and high resolution analytical electron microscopy revealed a duplex oxide structure and the presence of sulfur. Electrochemical measurements were taken on Ni alloys to complement crack tip analysis; sulfate was concluded to be the aggressive anion in mixed sulfate and chloride systems. Results from electrochemical measurements and crack tip analysis suggested a slip dissolution-type mechanism to explain AcSCC in Ni alloys.

  18. Low activation ferritic alloys

    DOEpatents

    Gelles, David S.; Ghoniem, Nasr M.; Powell, Roger W.

    1986-01-01

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  19. Low activation ferritic alloys

    DOEpatents

    Gelles, D.S.; Ghoniem, N.M.; Powell, R.W.

    1985-02-07

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  20. Precipitation and growth study of intermetallics and their effect on oxidation behavior in Zr-Sn-Fe-Cr alloy

    NASA Astrophysics Data System (ADS)

    Choudhuri, G.; Neogy, S.; Sen, D.; Mazumder, S.; Srivastava, D.; Dey, G. K.; Shah, B. K.

    2012-11-01

    Microstructural evolution of the second phase precipitates and their microchemistry in Zr-Sn-Fe-Cr alloy during various alpha annealing heat treatments have been investigated by transmission electron microscopy and energy dispersive spectrometer attached with scanning transmission microscopy. Two types of precipitates, namely, Zr - rich Zr2(FeCr) with aspect ratio one and Zr lean Zr(FeCr)2 with parallelepiped morphology were identified. Size distribution of the precipitates was estimated from small angle neutron scattering. The effect of precipitate size, its distribution and matrix microstructure on the oxidation behavior of the alloy was studied during accelerated autoclaving. The shorter duration annealing at 700 °C does not improve the oxidation resistance of the alloy as it would lead to formation of non uniform distribution of alloying elements and precipitates in the matrix. It is revealed that alpha annealing at 700 °C for 10 h imparts a significant resistance to oxidation as well as substantial formation of Zr(FeCr)2 precipitates.

  1. Uniform corrosion of FeCrAl alloys in LWR coolant environments

    NASA Astrophysics Data System (ADS)

    Terrani, K. A.; Pint, B. A.; Kim, Y.-J.; Unocic, K. A.; Yang, Y.; Silva, C. M.; Meyer, H. M.; Rebak, R. B.

    2016-10-01

    The corrosion behavior of commercial and model FeCrAl alloys and type 310 stainless steel was examined by autoclave tests and compared to Zircaloy-4, the reference cladding materials in light water reactors. The corrosion studies were carried out in three distinct water chemistry environments found in pressurized and boiling water reactor primary coolant loop conditions for up to one year. The structure and morphology of the oxides formed on the surface of these alloys was consistent with thermodynamic predictions. Spinel-type oxides were found to be present after hydrogen water chemistry exposures, while the oxygenated water tests resulted in the formation of very thin and protective hematite-type oxides. Unlike the alloys exposed to oxygenated water tests, the alloys tested in hydrogen water chemistry conditions experienced mass loss as a function of time. This mass loss was the result of net sum of mass gain due to parabolic oxidation and mass loss due to dissolution that also exhibits parabolic kinetics. The maximum thickness loss after one year of LWR water corrosion in the absence of irradiation was ∼2 μm, which is inconsequential for a ∼300-500 μm thick cladding.

  2. Rapid Solidification Behavior of Fe-Cr-Mn-Mo-Si-C Alloys

    NASA Astrophysics Data System (ADS)

    Ranganathan, Sathees; Makaya, Advenit; Fredriksson, Hasse; Savage, Steven

    2007-12-01

    The rapid solidification behavior of alloys in the Fe-Cr-Mn-Mo-Si-C system was investigated for different compositions and cooling rates. The C content was varied and alloying additions of Mo and B were studied with respect to their effect on the microstructure. The alloys were cast as either melt-spun ribbons or as 1-mm-thick plates after levitation or as rods 2 to 4 mm in diameter by injection into copper molds. A homogeneous single-phase structure was obtained for the alloy of composition 72.8Fe-8Cr-6Mn-5Si-5Mo-3.2C (wt pct), for a sample diameter of 2.85 mm, at a cooling rate of ≈1100 K/s. The single-phase structure was identified as a metastable solid solution, exhibiting the characteristics of the ɛ phase. Upon reheating, decomposition of the single-phase structure into fine bainite plates and secondary carbides was observed between 600 °C and 700 °C. The annealed structure obtained showed high hardness values (>850 HV).

  3. Uniform corrosion of FeCrAl alloys in LWR coolant environments

    DOE PAGESBeta

    Terrani, K. A.; Pint, B. A.; Kim, Y. -J.; Unocic, K. A.; Yang, Y.; Silva, C. M.; Meyer, III, H. M.; Rebak, R. B.

    2016-06-29

    In this study, the corrosion behavior of commercial and model FeCrAl alloys and type 310 stainless steel was examined by autoclave tests and compared to Zircaloy-4, the reference cladding materials in light water reactors. The corrosion studies were carried out in three distinct water chemistry environments found in pressurized and boiling water reactor primary coolant loop conditions for up to one year. The structure and morphology of the oxides formed on the surface of these alloys was consistent with thermodynamic predictions. Spinel-type oxides were found to be present after hydrogen water chemistry exposures, while the oxygenated water tests resulted inmore » the formation of very thin and protective hematite-type oxides. Unlike the alloys exposed to oxygenated water tests, the alloys tested in hydrogen water chemistry conditions experienced mass loss as a function of time. This mass loss was the result of net sum of mass gain due to parabolic oxidation and mass loss due to dissolution that also exhibits parabolic kinetics. Finally, the maximum thickness loss after one year of LWR water corrosion in the absence of irradiation was ~2 μm, which is inconsequential for a ~300–500 μm thick cladding.« less

  4. Fine structure of Fe-Co-Ga and Fe-Cr-Ga alloys with low Ga content

    SciTech Connect

    Kleinerman, Nadezhda M. Serikov, Vadim V. Vershinin, Aleksandr V. Mushnikov, Nikolai V. Stashkova, Liudmila A.

    2014-10-27

    Investigation of Ga influence on the structure of Fe-Cr and Fe-Co alloys was performed with the use of {sup 57}Fe Mössbauer spectroscopy and X-ray diffraction methods. In the alloys of the Fe-Cr system, doping with Ga handicaps the decomposition of solid solutions, observed in the binary alloys, and increases its stability. In the alloys with Co, Ga also favors the uniformity of solid solutions. The analysis of Mössbauer experiments gives some grounds to conclude that if, owing to liquation, clusterization, or initial stages of phase separation, there exist regions enriched in iron, some amount of Ga atoms prefer to enter the nearest surroundings of iron atoms, thus forming binary Fe-Ga regions (or phases)

  5. Effects of composition and heat treatments on the strength and ductility of Fe-Cr-Co alloys

    SciTech Connect

    Kubarych, K.G.

    1980-06-01

    The relationship between the microstructure and mechanical properties of spinodally decomposed Fe-Cr-Co ductile permanent magnet alloys was investigated using transmission electron microscopy, electron diffraction, tensile testing, and Charpy impact testing. Isothermal aging and step aging of four alloys (Fe-28 wt % Cr-15 wt % Co, Fe-23 wt % Cr-15-wt % Co-5 wt % V, Fe-23 wt % Cr-15 wt % Co-3 wt % V-2 wt % Ti, and Fe-31 wt % Cr-23 % Co) resulted in decomposition into two phases, an Fe-Co rich (..cap alpha../sub 1/) phase and a Cr rich (..cap alpha../sub 2/) phase. The microstructural features of the decomposition products were consistent with those expected from a spinodal reaction and agree with the reported work on the Fe-Cr-Co system. An Fe-23 wt % Cr-15 wt % Co-5 wt % V alloy was found to have, among the four alloys, the best combinations of strength and ductility.

  6. Correlated recombination and annealing of point defects in dilute and concentrated Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Terentyev, D.; Castin, N.; Ortiz, C. J.

    2012-11-01

    In this work, we present a comprehensive combined modelling approach to study the annealing of lattice defects in dilute and concentrated metallic alloys. The developed approach consists in the combination of molecular dynamics, atomistic kinetic Monte Carlo (AKMC) and mean field rate theory methods, linked at appropriate time and space scales. For the first time, the AKMC tool has been designed to model the evolution of point defects (both vacancies and self-interstitial atoms) in random concentrated alloys, taking into account the influence of lattice distortion on the local migration energy barrier due to the mutual interaction of point defects and solutes. Good accuracy and outstanding speed of calculations has been achieved by introducing the artificial neural network regression as an engine of the AKMC applied to calculate migration barriers for mobile defects. The developed method was applied to study correlated recombination in bcc Fe and random Fe-Cr alloys, aiming at the reproduction of a set of experimental studies after electron irradiation. The obtained results agree well with the available experimental data, implying that the developed modelling procedure correctly captures the undergoing physical process.

  7. Interplay between magnetism and energetics in Fe-Cr alloys from a predictive noncollinear magnetic tight-binding model

    NASA Astrophysics Data System (ADS)

    Soulairol, R.; Barreteau, C.; Fu, Chu-Chun

    2016-07-01

    Magnetism is a key driving force controlling several thermodynamic and kinetic properties of Fe-Cr systems. We present a tight-binding model for Fe-Cr, where magnetism is treated beyond the usual collinear approximation. A major advantage of this model consists in a rather simple fitting procedure. In particular, no specific property of the binary system is explicitly required in the fitting database. The present model is proved to be accurate and highly transferable for electronic, magnetic, and energetic properties of a large variety of structural and chemical environments: surfaces, interfaces, embedded clusters, and the whole compositional range of the binary alloy. The occurrence of noncollinear magnetic configurations caused by magnetic frustrations is successfully predicted. The present tight-binding approach can apply to other binary magnetic transition-metal alloys. It is expected to be particularly promising if the size difference between the alloying elements is rather small and the electronic properties prevail.

  8. Spin-driven ordering of Cr in the equiatomic high entropy alloy NiFeCrCo

    NASA Astrophysics Data System (ADS)

    Niu, C.; Zaddach, A. J.; Oni, A. A.; Sang, X.; Hurt, J. W.; LeBeau, J. M.; Koch, C. C.; Irving, D. L.

    2015-04-01

    Spin-driven ordering of Cr in an equiatomic fcc NiFeCrCo high entropy alloy (HEA) was predicted by first-principles calculations. Ordering of Cr is driven by the reduction in energy realized by surrounding anti-ferromagnetic Cr with ferromagnetic Ni, Fe, and Co in an alloyed L12 structure. The fully Cr-ordered alloyed L12 phase was predicted to have a magnetic moment that is 36% of that for the magnetically frustrated random solid solution. Three samples were synthesized by milling or casting/annealing. The cast/annealed sample was found to have a low temperature magnetic moment that is 44% of the moment in the milled sample, which is consistent with theoretical predictions for ordering. Scanning transmission electron microscopy measurements were performed and the presence of ordered nano-domains in cast/annealed samples throughout the equiatomic NiFeCrCo HEA was identified.

  9. Spin-driven ordering of Cr in the equiatomic high entropy alloy NiFeCrCo

    SciTech Connect

    Niu, C.; Zaddach, A. J.; Oni, A. A.; Sang, X.; LeBeau, J. M.; Koch, C. C.; Irving, D. L.; Hurt, J. W.

    2015-04-20

    Spin-driven ordering of Cr in an equiatomic fcc NiFeCrCo high entropy alloy (HEA) was predicted by first-principles calculations. Ordering of Cr is driven by the reduction in energy realized by surrounding anti-ferromagnetic Cr with ferromagnetic Ni, Fe, and Co in an alloyed L1{sub 2} structure. The fully Cr-ordered alloyed L1{sub 2} phase was predicted to have a magnetic moment that is 36% of that for the magnetically frustrated random solid solution. Three samples were synthesized by milling or casting/annealing. The cast/annealed sample was found to have a low temperature magnetic moment that is 44% of the moment in the milled sample, which is consistent with theoretical predictions for ordering. Scanning transmission electron microscopy measurements were performed and the presence of ordered nano-domains in cast/annealed samples throughout the equiatomic NiFeCrCo HEA was identified.

  10. Electronic properties of excess Cr at Fe site in FeCr{sub 0.02}Se alloy

    SciTech Connect

    Kumar, Sandeep Singh, Prabhakar P.

    2015-06-24

    We have studied the effect of substitution of transition-metal chromium (Cr) in excess on Fe sub-lattice in the electronic structure of iron-selenide alloys, FeCr{sub 0.02}Se. In our calculations, we used Korringa-Kohn-Rostoker coherent potential approximation method in the atomic sphere approximation (KKR-ASA-CPA). We obtained different band structure of this alloy with respect to the parent FeSe and this may be reason of changing their superconducting properties. We did unpolarized calculations for FeCr{sub 0.02}Se alloy in terms of density of states (DOS) and Fermi surfaces. The local density approximation (LDA) is used in terms of exchange correlation potential.

  11. Conduction mechanism of the anodic film on Fe-Cr alloys in sulfate solutions

    SciTech Connect

    Bojinov, M.; Fabricius, G.; Laitinen, T.; Maekelae, K.; Saario, T.; Sundholm, G.

    1999-09-01

    The passive state of Fe-12% Cr and Fe-25% Cr alloys in 1 M sulfate solutions of pH 0 and 5 was studied with a combination of electrochemical techniques: impedance spectroscopy, photoelectrochemistry, and dc resistance measurements by the contact electric resistance technique. The investigations were supported by studies on pure metal constituents (Fe, Cr) in the same solutions. As a result, the steady-state passive film on the alloys (and on pure Cr) can be described as a thin, essentially insulating layer. Polarization of the steady-state metal/anodic film/electrolyte system to negative and positive potentials away from the potential region corresponding to the highest electronic resistance was concluded to lead to the generation of lower or higher valency defects at the interfaces via solid-state electrochemical reactions. These reactions result in a substantial increase of the conductivity in the first layers adjacent to either the metal/film or the film/electrolyte interface. At very negative (or very positive) potentials the film is transformed into a conductor allowing active (or transpassive) dissolution to take place. A quantitative physical model of the conduction mechanism on the basis of the surface charge approach is proposed and compared with experimental data.

  12. Cyclic Corrosion and Chlorination of an FeCrAl Alloy in the Presence of KCl

    SciTech Connect

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Svensson, J-E; Johansson, L-G

    2015-05-30

    The KCl-induced corrosion of the FeCrAl alloy Kanthal® APMT in an O2 + N2 + H2O environment was studied at 600 °C. The samples were pre-oxidized prior to exposure in order to investigate the protective nature of alumina scales in the present environment. The microstructure and composition of the corroded surface was investigated in detail. Corrosion started at flaws in the pre-formed α-alumina scales, i.e. α-alumina was protective in itself. Consequently, KCl-induced corrosion started locally and, subsequently, spread laterally. An electrochemical mechanism is proposed here by which a transition metal chloride forms in the alloy and K2CrO4 forms at the scale/gas interface. Scale de-cohesion is attributed to the formation of a sub-scale transition metal chloride.

  13. Characterization of ion-irradiated ODS Fe-Cr alloys by doppler broadening spectroscopy using a positron beam

    NASA Astrophysics Data System (ADS)

    Parente, P.; Leguey, T.; de Castro, V.; Gigl, T.; Reiner, M.; Hugenschmidt, C.; Pareja, R.

    2015-09-01

    The damage profile of oxide dispersion strengthened steels after single-, or simultaneous triple-ion irradiation at different conditions has been characterized using a low energy positron beam in order to provide information on microstructural changes induced by irradiation. Doppler broadening and coincident Doppler broadening measurements of the positron annihilation line have been performed on different Fe-Cr-(W,Ti) alloys reinforced with Y2O3, to identify the nature and stability of irradiation-induced open-volume defects and their possible association with the oxide nanoparticles. It was found that irradiation induced vacancy clusters are associated with Cr atoms. The results are of highest interest for modeling the damage induced by 14 MeV neutrons in reduced activation Fe-Cr alloys relevant for fusion devices.

  14. Deuterium ion irradiation induced precipitation in Fe-Cr alloy: Characterization and effects on irradiation behavior

    NASA Astrophysics Data System (ADS)

    Liu, P. P.; Yu, R.; Zhu, Y. M.; Zhao, M. Z.; Bai, J. W.; Wan, F. R.; Zhan, Q.

    2015-04-01

    A new phase was found to precipitate in a Fe-Cr model alloy after 58 keV deuterium ion irradiation at 773 K. The nanoscale radiation-induced precipitate was studied systematically using high resolution transmission electron microscopy (HRTEM), image simulation and in-situ ultrahigh voltage transmission electron microscopy (HVEM). B2 structure is proposed for the new Cr-rich phase, which adopts a cube-on-cube orientation relationship with regard to the Fe matrix. Geometric phase analysis (GPA) was employed to measure the strain fields around the precipitate and this was used to explain its characteristic 1-dimensional elongation along the <1 0 0> Fe direction. The precipitate was stable under subsequent electron irradiation at different temperatures. We suggest that the precipitate with a high interface-to-volume ratio enhances the radiation resistance of the material. The reason for this is the presence of a large number of interfaces between the precipitate and the matrix, which may greatly reduce the concentration of point defects around the dislocation loops. This leads to a significant decrease in the growth rate.

  15. Anomalous surface segregation profiles in ferritic Fe-Cr stainless steel

    NASA Astrophysics Data System (ADS)

    Levesque, Maximilien

    2013-02-01

    The iron-chromium alloy and its derivatives are widely used for their remarkable resistance to corrosion, which only occurs in a narrow concentration range around 9 to 13 atomic percent chromium. Although known to be due to chromium enrichment of a few atoms thick layer at the surfaces, the understanding of its complex atomistic origin has been a remaining challenge. We report an investigation of the thermodynamics of such surfaces at the atomic scale by means of Monte Carlo simulations. We use a Hamiltonian which provides a parametrization of previous ab initio results and successfully describes the alloy's unusual thermodynamics. We report a strong enrichment in Cr of the surfaces for low bulk concentrations, with a narrow optimum around 12 atomic percent chromium, beyond which the surface composition decreases drastically. This behavior is explained by a synergy between (i) the complex phase separation in the bulk alloy, (ii) local phase transitions that tune the layers closest to the surface to an iron-rich state and inhibit the bulk phase separation in this region, and (iii) its compensation by a strong and nonlinear enrichment in Cr of the next few layers. Implications with respect to the design of prospective nanomaterials are briefly discussed.

  16. Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

    SciTech Connect

    Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori

    2015-09-30

    The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

  17. Influence cobalt on microstructural and hardness property of Al-Zn-Mg-Cu-Fe-Cr-Ni P/ M alloys

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammad, Kahtan S.; Hussin, Kamarudin; Rahmat, Azim; Bashirom, Nurhuda

    2015-05-01

    In this study, influence cobalt additives on the microstructural and hardness properties of an Al-Zn-Mg-Cu-Fe-Cr-Ni PM alloy undergone the retrogression and re-aging treatment were carried out. Green compacts pressed at 370 MPa were then sintered at temperature 650°C in argon atmosphere for two hours. The sintered compacts subjected to a homogenizing treated at 470°C for 1.5 hours then aged at 120°C for 24 hours and retrogressed at 180°C for 30 minutes, and then re-aged at 120°C for 24 hours. Microstructural results of the Al-Zn-Mg-Cu-Fe-Cr-Ni-Co alloys introduced an intermetallics compound in the matrix of alloy, identified as the Al5Co2, Al70Co20Ni10 and Al4Ni3 phases besides to the MgZn2 and Mg2Zn11 phases which produced of the precipitation hardening during heat treatment. These compounds with precipitates provided strengthening of dispersion that led to improved Vickers's hardness and dinsifications properties of the alloy. The highest Vickers hardness of aluminum alloy containing cobalt was gotten after applying the retrogression and re-aging treatment.

  18. The role of Zr and Nb in oxidation/sulfidation behavior of Fe-Cr-Ni alloys

    SciTech Connect

    Natesan, K. ); Baxter, D.J. INCO Alloy Ltd., Hereford, England )

    1990-11-01

    05Structural Fe-Cr-Ni alloys may undergo rapid degradation at elevated temperatures unless protective surface oxide scales are formed and maintained. The ability of alloys to resist rapid degradation strongly depends on their Cr content and the chemistry of the exposure environment. Normally, 20 wt % Cr is required for service at temperatures up to 1000{degree}C; the presence of sulfur, however, inhibits formation of a protective surface oxide scale. The oxidation and sulfidation behavior of Fe-Cr-Ni alloys is examined over a wide temperature range (650 to 1000{degree}C), with particular emphasis on the effects of alloy Cr content and the radiation of reactive elements such as Nb and Zr. Both Nb and Zr are shown to promote protective oxidation behavior on the 12 wt % Cr alloy in oxidizing environments and to suppress sulfidation in mixed oxygen/sulfur environments. Additions of Nb and Zr at 3 wt % level resulted in stabilization of Cr{sub 2}O{sub 3} scale and led to a barrier layer of Nb- or Zr-rich oxide at the scale/metal interface, which acted to minimize the transport of base metal cations across the scale. Oxide scales were preformed in sulfur-free environments and subsequently exposed to oxygen/sulfur mixed-gas atmospheres. Preformed scales were found to delay the onset of breakaway corrosion. Corrosions test results obtained under isothermal and thermal cycling conditions are presented. 58 refs., 55 figs., 8 tabs.

  19. Recovery and recrystallisation in mechanically alloyed and annealed, legacy, FeCrAlY ODS alloy precursor powders

    NASA Astrophysics Data System (ADS)

    Dawson, K.; Rao, A.; Tatlock, G. J.; Jones, A. R.

    2015-08-01

    This study presents findings related to the recrystallisation behaviour in Mechanically Alloyed (MA) and annealed powders of legacy commercial Oxide Dispersion Strengthened (ODS) FeCrAl alloys PM2000, MA956 and ODM751. Annealing of as-MA ODS alloy powders at temperatures ≥ 800 °C induced primary recrystallisation. The volume fraction (Vf) recrystallised increased with higher annealing temperatures in the range studied (∼800-1050 °C). However, low temperature (650 °C) recovery reduced the subsequent kinetics of recrystallisation in PM2000 alloy. Transmission Electron Microscopy (TEM) analysis of annealed PM2000 and MA956 alloy powders indicates that precipitation of nano-particulate Y-Al-O phases begins at temperatures as low as 650 °C and microstructural changes during annealing of ODS powders involved interactions between nano-particle formation and recovery/recrystallisation processes. High number densities (NV > 1023 m-3) of coherent nano-precipitates were identified in both recovered and recrystallised regions of powder particles. These formed over a range of temperatures used in the consolidation processing of ODS alloys. The orientation relationship between nano-particles and the matrix was identical in both recovered and recrystallised grains, indicating that particles were dissolved at recrystallising interfaces and subsequently reprecipitated. Examination and comparison of as-MA and annealed powder specimens suggests that nuances in the manufacturing of these three, nominally similar, alloys leads to differences in recovery/recrystallisation behaviour, which may influence microstructure and, ultimately, properties in the final product form.

  20. Changes in cluster magnetism and suppression of local superconductivity in amorphous FeCrB alloy irradiated by Ar+ ions

    NASA Astrophysics Data System (ADS)

    Okunev, V. D.; Samoilenko, Z. A.; Szymczak, H.; Szewczyk, A.; Szymczak, R.; Lewandowski, S. J.; Aleshkevych, P.; Malinowski, A.; Gierłowski, P.; Więckowski, J.; Wolny-Marszałek, M.; Jeżabek, M.; Varyukhin, V. N.; Antoshina, I. A.

    2016-02-01

    We show that cluster magnetism in ferromagnetic amorphous Fe67Cr18B15 alloy is related to the presence of large, D=150-250 Å, α-(Fe Cr) clusters responsible for basic changes in cluster magnetism, small, D=30-100 Å, α-(Fe, Cr) and Fe3B clusters and subcluster atomic α-(Fe, Cr, B) groupings, D=10-20 Å, in disordered intercluster medium. For initial sample and irradiated one (Φ=1.5×1018 ions/cm2) superconductivity exists in the cluster shells of metallic α-(Fe, Cr) phase where ferromagnetism of iron is counterbalanced by antiferromagnetism of chromium. At Φ=3×1018 ions/cm2, the internal stresses intensify and the process of iron and chromium phase separation, favorable for mesoscopic superconductivity, changes for inverse one promoting more homogeneous distribution of iron and chromium in the clusters as well as gigantic (twice as much) increase in density of the samples. As a result, in the cluster shells ferromagnetism is restored leading to the increase in magnetization of the sample and suppression of local superconductivity. For initial samples, the temperature dependence of resistivity ρ(T)~T2 is determined by the electron scattering on quantum defects. In strongly inhomogeneous samples, after irradiation by fluence Φ=1.5×1018 ions/cm2, the transition to a dependence ρ(T)~T1/2 is caused by the effects of weak localization. In more homogeneous samples, at Φ=3×1018 ions/cm2, a return to the dependence ρ(T)~T2 is observed.

  1. Phase-Field Simulation of the Separation Kinetics of a Nanoscale Phase in a Fe-Cr Alloy

    NASA Astrophysics Data System (ADS)

    Liu, Wei; Li, Yongsheng; Wu, Xingchao; Hou, Zhiyuan; Hu, Kai

    2016-05-01

    The separation of a Cr-enriched nanometer-scale α' phase can induce the embrittlement of Fe-Cr alloys at high temperature, and the separation kinetics of the α' phase determines its spatial morphology. The quantitative kinetics of the α' phase formed by spinodal decomposition was studied in a Fe-42 at.% Cr alloy by phase-field simulation at various aging temperatures; the temporal morphology, average particle radius, volume fraction, particle number density, and particle size distribution of α' phase were investigated. The results indicate that the coarsening rate of the α' phase increases with increasing aging temperature, and the particle number density shows a large slope in the coarsening stage at higher aging temperature. The particle size distribution also demonstrates faster growth and coarsening rates of the α' phase at higher aging temperature. The mutual effects of supercooling and diffusion during phase decomposition result in a highest decomposition rate at 725 K than that of 700 and 750 K in the Fe-42 at.% Cr alloy. The simulation results of the kinetics of the Cr-enriched α' phase provide a basic understanding of the thermal aging and morphology evolution of Fe-Cr alloys.

  2. Effect of Y2O3 content on the oxidation behavior of Fe-Cr-Al-based ODS alloys

    NASA Astrophysics Data System (ADS)

    Ul-Hamid, Anwar

    2003-02-01

    A study was conducted to investigate the cyclic oxidation behavior of two oxide dispersion strengthened (ODS) Fe-Cr-Al based alloys containing 0.17 wt.% and 0.7 wt.% Y2O3. The alloys were oxidized in air for 100 h at 1200°C based on a 24 h cycle period. X-ray diffraction (XRD) and analytical transmission electron microscopy (TEM) were used to characterize the structure, morphology, and composition of the oxide scales. Both alloys formed highly adherent and continuous layers of α-Al2O3 exhibiting a morphology indicative of inward scale growth. The role of Y2O3 was to promote adherence by segregating to the grain boundaries within the oxide. Concurrently, Y2O3 generated micro-porosity resulting in a scale of comparatively higher thickness in the alloy with 0.7 wt.% Y2O3.

  3. Two-body, dry abrasive wear of Fe/Cr/C experimental alloys - relationship between microstructure and mechanical properties

    SciTech Connect

    Kwok, C.K.S.

    1982-01-01

    A systematic study of abrasive wear resistance of Fe/Cr/Mn based alloys has been carried out using a two body pin-on-disc wear machine. Abrasives used were silicon carbide, alumina and quartz. The objective of this study was to evaluate the abrasive wear resistance and to investigate the relationships between microstructure, mechanical properties, and abrasive wear resistance for these experimental alloys. Several commercial alloys were also tested to provide a basis for comparison. The goal of this study was to develop information so as to improve wear resistance of these experimental alloys by means of thermal treatments. Grain-refinement by double heat treatment was carried out in this research.

  4. Nanomechanical characterization of alumina coatings grown on FeCrAl alloy by thermal oxidation.

    PubMed

    Frutos, E; González-Carrasco, J L; Polcar, T

    2016-04-01

    This work studies the feasibility of using repetitive-nano-impact tests with a cube-corner tip and low loads for obtaining quantitative fracture toughness values in thin and brittle coatings. For this purpose, it will be assumed that the impacts are able to produce a cracking, similar to the pattern developed for the classical fracture toughness tests in bulk materials, and therefore, from the crack developed in the repetitive impacts it will be possible to evaluate the suitability of the classical indentation models (Anstins and Laugier) for measuring fracture toughness. However, the length of this crack has to be lower than 10% of the total coating thickness to avoid substrate contributions. For this reason, and in order to ensure a small plastic region localized at the origin of the crack tip, low load values (or small distance between the indenter tip and the surface) have to be used. In order to demonstrate the validity of this technique, repetitive-nano-impact will be done in a fine and dense oxide layer (α-Al2O3), which has been developed on the top of oxide dispersion strengthened (ODS) FeCrAl alloys (PM 2000) by thermal oxidation at elevated temperatures. Moreover, it will be shown how it is possible to know with each new impact the crack geometry evolution from Palmqvist crack to half-penny crack, being able to study the proper evolution of the different values of fracture toughness in terms of both indentation models and as a function of the strain rate, ε̇, decreasing. Thereby, fracture toughness values for α-Al2O3 layer decrease from ~4.40MPam , for high ϵ̇ value (10(3)s(-1)), to ~3.21MPam, for quasi-static ϵ̇ value (10(-3)s(-1)). On the other hand, ϵ̇ a new process to obtain fracture toughness values will be analysed, when the classical indentation models are not met. These values are typically found in the literature for bulk α-Al2O3, demonstrating the use of repetitive-nano-impact tests which not only provide qualitative information about

  5. Defect and solute properties in dilute Fe-Cr-Ni austenitic alloys from first principles

    NASA Astrophysics Data System (ADS)

    Klaver, T. P. C.; Hepburn, D. J.; Ackland, G. J.

    2012-05-01

    to the <100> dumbbell in the tensile site by 0.1 eV and was repelled from mixed and compressive sites. In contrast, Cr showed a preferential binding to interstitials. Calculation of tracer diffusion coefficients found that Ni diffuses significantly more slowly than both Cr and Fe, which is consistent with the standard mechanism used to explain radiation-induced segregation effects in Fe-Cr-Ni austenitic alloys by vacancy-mediated diffusion. Comparison of our results with those for bcc Fe showed strong similarity for pure Fe and no correlation with dilute Ni and Cr.

  6. Effects of Cr and Ni on Interdiffusion and Reaction between U and Fe-Cr-Ni Alloys

    SciTech Connect

    K. Huang; Y. Park; L. Zhou; K.R. Coffey; Y.H. Sohn; B.H. Sencer; J. R. Kennedy

    2014-08-01

    Metallic U-alloy fuel cladded in steel has been examined for high temperature fast reactor technology wherein the fuel cladding chemical interaction is a challenge that requires a fundamental and quantitative understanding. In order to study the fundamental diffusional interactions between U with Fe and the alloying effect of Cr and Ni, solid-to-solid diffusion couples were assembled between pure U and Fe, Fe–15 wt.%Cr or Fe–15 wt.%Cr–15 wt.%Ni alloy, and annealed at high temperature ranging from 580 to 700 °C. The microstructures and concentration profiles that developed from the diffusion anneal were examined by scanning electron microscopy, and X-ray energy dispersive spectroscopy (XEDS), respectively. Thick U6Fe and thin UFe2 phases were observed to develop with solubilities: up to 2.5 at.% Ni in U6(Fe,Ni), up to 20 at.%Cr in U(Fe, Cr)2, and up to 7 at.%Cr and 14 at.% Ni in U(Fe, Cr, Ni)2. The interdiffusion and reactions in the U vs. Fe and U vs. Fe–Cr–Ni exhibited a similar temperature dependence, while the U vs. Fe–Cr diffusion couples, without the presence of Ni, yielded greater activation energy for the growth of intermetallic phases – lower growth rate at lower temperature but higher growth rate at higher temperature.

  7. Effect of nano-additives on microstructure, mechanical properties and wear behaviour of Fe-Cr-B hardfacing alloy

    NASA Astrophysics Data System (ADS)

    Gou, Junfeng; Lu, Pengpeng; Wang, You; Liu, Saiyue; Zou, Zhiwei

    2016-01-01

    Fe-Cr-B hardfacing alloys with different nano-additives content were investigated. The effects of nano-additives on the microstructures of hardfacing alloy were studied by using optical microscope, scanning electron microscope, X-ray diffractometer. The hardness and the fracture toughness of hardfacing alloys were measured, respectively. The sliding wear tests were carried out using a ball-on-disc tribometer. The experimental results showed that primary carbide of hardfacing alloys was refined and its distribution became uniform with content of nano-additives increased. The hardfacing alloys are composed of Cr7C3, Fe7C3, α-Fe and Fe2B according to the results of X-ray diffraction. The hardness of hardfacing alloys increased linearly with the increase of nano-additives. The hardness of the hardfacing alloy with 1.5 wt.% nano-additives increased 54.8% than that of the hardfacing alloy without nano-additives and reached to 1011HV. The KIC of the hardfacing alloy with 0.65 wt.% nano-additives was 15.4 MPam1/2, which reached a maximum. The value increased 57.1% than that of the hardfacing alloy without nano-additives. The wear rates of the hardfacing layer with 0.65 wt.% and 1.0 wt.% nano-additives decreased about 88% than that of the hardfacing layer without nano-additives. The main wear mechanism was adhesion wear.

  8. High strength ferritic alloy

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high-strength ferritic alloy useful for fast reactor duct and cladding applications where an iron base contains from about 9% to about 13% by weight chromium, from about 4% to about 8% by weight molybdenum, from about 0.2% to about 0.8% by weight niobium, from about 0.1% to about 0.3% by weight vanadium, from about 0.2% to about 0.8% by weight silicon, from about 0.2% to about 0.8% by weight manganese, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight sulfur, a maximum of about 0.02% by weight phosphorous, and from about 0.04% to about 0.12% by weight carbon.

  9. Role of Chemical Driving Force in Martensitic Transformations of High-Purity Fe-Cr-Ni Alloys

    NASA Astrophysics Data System (ADS)

    Behjati, P.; Najafizadeh, A.

    2011-12-01

    The main objective of the present work is to point out the respective roles of chemical driving force and stacking fault energy (SFE) in the occurrence of martensitic transformations in high-purity Fe-Cr-Ni alloys. For this purpose, the transmission electron microscope (TEM), X-ray diffractometer, thermal differential microanalyzer (TDA), and tension test were employed to report M s temperatures, austenite stacking fault energies, and driving forces for the concerned alloys. It was observed that the martensitic transformations in the studied alloys occur through the γ → ɛ → α' steps. As a remarkable result, it was shown that a low SFE, if necessary to ɛ-phase nucleation, is not a sufficient condition for nucleation of α' phase. In fact, the formation of stable α' nuclei from α' embryos occur if the required chemical driving force is provided. Also, an equation was proposed for the kinetics of spontaneous martensitic transformation as a function of driving force.

  10. Oxide scales formed on Fe-Cr-Al-based model alloys exposed to oxygen containing molten lead

    NASA Astrophysics Data System (ADS)

    Weisenburger, A.; Jianu, A.; Doyle, S.; Bruns, M.; Fetzer, R.; Heinzel, A.; DelGiacco, M.; An, W.; Müller, G.

    2013-06-01

    Based on the state of the art oxide maps concerning oxidation behavior of Fe-Cr-Al model alloys at 800 and 1000 °C in oxygen atmosphere, ten compositions, belonging to this alloy system, were designed in order to tap the borders of the alumina stability domain, during their exposure to oxygen (10-6 wt.%) containing lead, at 400, 500 and 600 °C. Eight alloys, Fe-6Cr-6Al, Fe-8Cr-6Al, Fe-10Cr-5Al, Fe-14Cr-4Al, Fe-16Cr-4Al, Fe-6Cr-8Al, Fe-10Cr-7Al and Fe-12Cr-5Al, were found to be protected against corrosion in oxygen containing lead, either by a duplex layer (Fe3O4 + (Fe1-x-yCrxAly)3O4) or by (Fe1-x-yCrxAly)3O4, depending on the temperature at which they were exposed. Two alloys namely Fe-12Cr-7Al and Fe-16Cr-6Al were found to form transient aluminas, κ-Al2O3 (at 400 and 500 °C) and θ-Al2O3 (at 600 °C), as protective oxide scale against corrosion in oxygen containing lead. An oxide map illustrating the stability domain of alumina, grown on Fe-Cr-Al alloys when exposed to molten, oxygen containing lead, was drawn. The map includes also additional points, extracted from literature and corresponding to alumina forming alloys, when exposed to HLMs, which fit very well with our findings. Chromium and aluminium contents of 12.5-17 wt.% and 6-7.5 wt.%, respectively, are high enough to obtain thin, stable and protective alumina scales on Fe-Cr-Al-based alloys exposed to oxygen containing lead at 400, 500 and 600 °C. For the temperature range and exposure times used during the current evaluation, the growth rate of the alumina scale was low. No area with detached scale was observed and no trace of α-Al2O3 was detected.

  11. Stability domain of alumina thermally grown on Fe-Cr-Al-based model alloys and modified surface layers exposed to oxygen-containing molten Pb

    NASA Astrophysics Data System (ADS)

    Jianu, A.; Fetzer, R.; Weisenburger, A.; Doyle, S.; Bruns, M.; Heinzel, A.; Hosemann, P.; Mueller, G.

    2016-03-01

    The paper gives experimental results concerning the morphology, composition, structure and thickness of the oxide scales grown on Fe-Cr-Al-based bulk alloys during exposure to oxygen-containing molten lead. The results are discussed and compared with former results obtained on Al-containing surface layers, modified by melting with intense pulsed electron beam and exposed to similar conditions. The present and previous results provide the alumina stability domain and also the criterion of the Al/Cr ratio for the formation of a highly protective alumina layer on the surface of Fe-Cr-Al-based alloys and on modified surface layers exposed to molten lead with 10-6 wt.% oxygen at 400-600 °C. The protective oxide scales, grown on alumina-forming Fe-Cr-Al alloys under the given experimental conditions, were transient aluminas, namely, kappa-Al2O3 and theta-Al2O3.

  12. Observation of Oxide Formation for Molten Fe-Cr-C Alloy at a High Carbon Region by Oxygen Top Blowing

    NASA Astrophysics Data System (ADS)

    Mihara, Ryosuke; Gao, Xu; Kaneko, Shigeru; Kim, Sunjoong; Ueda, Shigeru; Shibata, Hiroyuki; Seok, Min Oh; Kitamura, Shin-ya

    2016-04-01

    The oxide formation behavior during decarburization by top blowing for molten Fe-Cr-C alloy was directly observed. For 11 mass pct Cr alloy at 1673 K to 1723 K (1400 °C to 1450 °C), as well as for 14 mass pct Cr alloy at 1623 K to 1673 K (1350 °C to 1400 °C), oxide particles always formed within several minutes after decarburization started. Also, unstable oxide film followed by stable oxide film formed after C content was decreased to certain levels. For 11 mass pct Cr alloy at 1773 K (1500 °C) and 14 mass pct Cr alloy at 1723 K (1450 °C), only the oxide particle and stable oxide film were observed. For 18 mass pct Cr-5 mass pct C alloy at 1723 K (1450 °C), stable oxide film formed twice. By comparing the critical C and Cr contents of alloy when oxides started to form with the equilibrium relation, the formation of the oxide particle and unstable oxide film was found to be under a nonequilibrium condition, whereas the stable oxide film that formed was near an equilibrium condition. For 11 and 14 mass pct Cr alloy, the decarburization rate stayed constant and was not affected by the formation of the oxide particle or unstable oxide film, but it started to decrease after the formation of the stable oxide film.

  13. Precipitation sensitivity to alloy composition in Fe-Cr-Mn austenitic steels developed for reduced activation for fusion application

    SciTech Connect

    Maziasz, P.J.; Klueh, R.L.

    1988-01-01

    Special austenitic steels are being designed in which alloying elements like Mo, Nb, and Ni are replaced with Mn, W, V, Ti, and/or Ta to reduce the long-term radioactivity induced by fusion reactor irradiation. However, the new steels still need to have properties otherwise similar to commercial steels like type 316. Precipitation strongly affects strength and radiation-resistance in austenitic steels during irradiation at 400--600/degree/C, and precipitation is also usually quite sensitive to alloy composition. The initial stage of development was to define a base Fe-Cr-Mn-C composition that formed stable austenite after annealing and cold-working, and resisted recovery or excessive formation of coarse carbide and intermetallic phases during elevated temperature annealing. These studies produced a Fe-12Cr-20Mn-0.25C base alloy. The next stage was to add the minor alloying elements W, Ti, V, P, and B for more strength and radiation-resistance. One of the goals was to produce fine MC precipitation behavior similar to the Ti-modified Fe-Cr-Ni prime candidate alloy (PCA). Additions of Ti+V+P+B produced fine MC precipitation along network dislocations and recovery/recrystallization resistance in 20% cold worked material aged at 800/degree/C for 166h, whereas W, Ti, W+Ti, or Ti+P+B additions did not. Addition of W+Ti+V+P+B also produced fine MC, but caused some sigma phase formation and more recrystallization as well. 29 refs., 14 figs., 9 tabs.

  14. An investigation on corrosion protection of chromium nitride coated Fe-Cr alloy as a bipolar plate material for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Pan, T. J.; Zhang, B.; Li, J.; He, Y. X.; Lin, F.

    2014-12-01

    The corrosion properties of chromium nitride (CrN) coating are investigated to assess the potential use of this material as a bipolar plate for proton exchange membrane fuel cells (PEMFCs). Conductive metallic ceramic CrN layers are firstly deposited onto Fe-Cr alloy using a multi-arc ion plating technique to increase the corrosion resistance of the base alloy. Electrochemical measurements indicate that the corrosion resistance of the substrate alloy is greatly enhanced by the CrN coating. The free corrosion potential of the substrate is increased by more than 50 mV. Furthermore, a decrease in three orders of magnitude of corrosive current density for the CrN-coated alloy is observed compared to the as-received Fe-Cr alloy. Long-term immersion tests show that the CrN layer is highly stable and effectively acts as a barrier to inhibit permeation of corrosive species. On the contrary, corrosion of the Fe-Cr alloy is rather severe without the protection of CrN coating due to the active dissolution. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion process of the CrN/Fe-Cr alloy submerged in a simulated PEMFCs environment.

  15. Electron irradiation-induced defects in Mo-diluted FeCrNi austenitic alloy during void swelling incubation

    NASA Astrophysics Data System (ADS)

    Wang, B. Y.; Lu, E. Y.; Zhang, C. X.; Xu, Q.; Jin, S. X.; Zhang, P.; Cao, X. Z.

    2016-01-01

    The microstructural features and the effect of Mo addition in FeCrNi austenitic alloy during incubation period were investigated using positron annihilation technique and micro- Vickers Hardness. The electron irradiation, which could induce vacancy defects in material, was performed at room temperature up to the dose of 1.7×10-4 and 5×10-4 dpa, respectively. The defect concentration was estimated about 10-4-10-7 though the standard trapping model. The added Mo atoms could trap vacancies to form Mo-vacancy complexes, which may restrain the migration and growth of vacancy defects during electron irradiation. In addition, the microstructural evolution during electron radiation resulted in hardening, while the added Mo might improve the hardening property of the alloy.

  16. Investigation Of Helium Implanted Fe-Cr Alloys By Means Of X-Ray Diffraction And Positron Annihilation Spectroscopy

    NASA Astrophysics Data System (ADS)

    Novák, Patrik; Gokhman, Aleksandr; Dobročka, Edmund; Bokor, Jozef; Pecko, Stanislav

    2015-11-01

    X-ray diffraction (XRD) and positron annihilation spectroscopy (PAS) have been used for the characterization of the two binary alloys Fe-Cr with Cr content 2.36 and 8.39 wt%. The influence of ion implantation on these alloys was studied. Different implantation doses of helium, up to 0.5 C/cm2, were used to simulate neutron-induced damage in a sub-surface region. To characterize the damage, a lattice parameter, coherent domain size, residual stress and a crystallographic texture have been studied by grazing incidence X-ray diffraction (GIXRD). It was found out that these parameters showed a similar dependence on the implantation dose as the positron lifetime determined by positron annihilation spectroscopy.

  17. Laser surface alloying of carbon steel with Fe-Cr-Si[sub 3]N[sub 4] powders

    SciTech Connect

    Huang, C.C.; Tsai, W.T.; Lee, J.T. . Dept. of Materials Science and Engineering)

    1994-06-01

    Laser surface alloying (LSA) is a relatively new technique for producing a highly alloyed layer on metal surfaces. Surface failures such as corrosion and wear can be improved by modifying surface chemistry with LSA. It reduces the amount of scarce and costly alloying elements, while retaining the bulk properties of the substrate. The beneficial effect of nitrogen on enhancing mechanical properties and corrosion resistance, especially local corrosion, as compared with conventional austenitic stainless steels (SSs), has been reported. During the last decade, there have been intensive studies on introducing large amounts of nitrogen into the SSs. Mass alloying of nitrogen into SSs can be achieved by using techniques such as pressurized induction melting, plasma remelting, hot isostatic pressure (HIP) melting, and pressurized electroslag remelting (PESR). The PESR process in which nitrogen is added directly into the melt via a metal nitride addition has become commercially available. Whether surface modification of carbon steel with high nitrogen stainless steel is possible is of interest. In the present investigation, a technique used to produced a nitrogen-alloyed SS surface layer by laser melting the Fe-Cr-Si[sub 3]N[sub 4] powders on carbon steel is attempted. The chemical states and concentration of the alloying elements in the LSA layers are analyzed and presented.

  18. The dependence of helium generation rate on nickel content of Fe-Cr-Ni alloys irradiated at high dpa levels in fast reactors

    SciTech Connect

    Garner, F.A.; Oliver, B.M.; Greenwood, L.R.

    1997-04-01

    With a few exceptions in the literature, it is generally accepted that it is nickel in Fe-Cr-Ni alloys that produces most of the transmutant helium and that the helium generation rate should scale linearly with the nickel content. Surprisingly, this assumption is based only on irradiations of pure nickel and has never been tested in an alloy series. There have also been no extensive tests of the predictions for helium production in alloys in various fast reactors spectra.

  19. The effect of prolonged irradiation on defect production and ordering in Fe-Cr and Fe-Ni alloys.

    PubMed

    Vörtler, K; Juslin, N; Bonny, G; Malerba, L; Nordlund, K

    2011-09-01

    The understanding of the primary radiation damage in Fe-based alloys is of interest for the use of advanced steels in future fusion and fission reactors. In this work Fe-Cr alloys (with 5, 6.25, 10 and 15% Cr content) and Fe-Ni alloys (with 10, 40, 50 and 75% Ni content) were used as model materials for studying the features of steels from a radiation damage perspective. The effect of prolonged irradiation (neglecting diffusion), i.e. the overlapping of single 5 keV displacement cascade events, was studied by molecular dynamics simulation. Up to 200 single cascades were simulated, randomly induced in sequence in one simulation cell, to study the difference between fcc and bcc lattices, as well as initially ordered and random crystals. With increasing numbers of cascades we observed a saturation of Frenkel pairs in the bcc alloys. In fcc Fe-Ni, in contrast, we saw a continuous accumulation of defects: the growth of stacking-fault tetrahedra and a larger number of self-interstitial atom clusters were seen in contrast to bcc alloys. For all simulations the defect clusters and the short range order parameter were analysed in detail depending on the number of cascades in the crystal. We also report the modification of the repulsive part of the Fe-Ni interaction potential, which was needed to study the non-equilibrium processes. PMID:21846941

  20. Influence of composition and microstructure on the corrosion behavior of different Fe-Cr-Al alloys in molten LBE

    NASA Astrophysics Data System (ADS)

    Del Giacco, M.; Weisenburger, A.; Jianu, A.; Lang, F.; Mueller, G.

    2012-02-01

    Corrosion tests in molten Lead Bismuth Eutectic (LBE) are performed on materials aimed for high temperature applications. The experiments include tests with oxygen content in solution of 10 -6-10 -8 wt.% at temperature of 500, 600 and 750 °C for 1000 h duration. The materials under investigation are Fe-Cr-Al Kanthal like alloys, namely: Kanthal - D, AF, APM and Alkrothal. The mentioned group of alloys is discussed as alternative solution for thermally high loaded parts, e.g. spacer grids, of future accelerator driven systems (ADSs) and nuclear fast reactors cooled by molten LBE. The experimental campaign highlighted the central role of temperature, oxygen content, composition (Cr and Al content) and, in some cases, microstructure for the corrosion behavior. Up to 600 °C, Kanthal alloys generally show good compatibility with LBE due to the formation of thin and protective Al 2O 3 scale. Even at 750 °C these alloys show the favorable alumina scale formation when the oxygen concentration in LBE is 10 -6 wt.%; also at 750 °C but at lower oxygen concentration of 10 -8 wt.%, dissolution attack affects Kanthal alloys except the Kanthal Alkrothal.

  1. Formation of grain boundary segregations in alloy Fe-Cr-Ni during strong deformation and under radiation

    NASA Astrophysics Data System (ADS)

    Starikov, S. A.; Kuznetsov, A. R.; Sagaradze, V. V.; Gornostyrev, Yu. N.; Pechenkin, V. A.; Stepanov, I. A.

    2012-03-01

    Segregation of nickel in grain boundaries (GBs) in the Fe-Cr-Ni alloy induced by radiation (RIS) or plastic deformation (DIS) has been studied in the framework of a model which considers the generation of point defects, their mutual recombination, and absorption in GBs. It has been demonstrated that at sufficiently high rates of generation of point defects and in certain temperature ranges the achievement of a stationary state can be preceded by the stage of "rapid" segregation at which the Ni concentration in GBs reaches its maximum. Such mode of formation of segregations can be observed not only upon radiation ("rapid" RIS mode), but also under the conditions of severe deformation (cold rolling, equal-channel angular pressing); in the latter case, the segregates are inherited after the termination of deformation.

  2. Production and characterization of high porosity porous Fe-Cr-C alloys by the space holder leaching technique

    NASA Astrophysics Data System (ADS)

    Tian, Da-rong; Pang, Yu-hua; Yu, Liang; Sun, Li

    2016-07-01

    Spherical carbamide particles were employed to produce porous Fe-Cr-C alloy with high porosity and large aperture via the space-holder leaching technique. A series of porous samples were prepared by regulating the processing parameters, which included the carbamide content and the compaction pressure. The pore characteristics and compression properties of the produced samples were investigated. The samples were characterized by scanning electron microscopy, image analysis, and compression tests. The results showed that the macro-porosity and the mean pore size were in the ranges 40.4%-82.4% and 0.6-1.5 mm, respectively. The compressive strength varied between 25.38 MPa and 127.9 MPa, and was observed to decrease with increasing total porosity.

  3. The Relationship between the Microstructure and Abrasive Resistance of a Hardfacing Alloy in the Fe-Cr-C-Nb-V System

    NASA Astrophysics Data System (ADS)

    Correa, E. O.; Alcântara, N. G.; Tecco, D. G.; Kumar, R. V.

    2007-08-01

    The relationship between abrasive wear resistance and microstructure of a hardfacing alloy based on the Fe-Cr-C-Nb-V system was investigated. This material was developed for cladding, by an open arc welding technique, of components subjected to severe abrasive wear. The work undertaken included the solidification study, microstructural characterization, and abrasion testing. Microstructural examinations of hardfaced layer showed that the microstructure of the alloy consisted of a large volume fraction of primary niobium carbides randomly dispersed in a metastable austenitic matrix containing fine M3C carbides and “islands” of eutectic mixture of γ/M7C3. Energy dispersive X-ray analysis results showed that V preferentially partitioned into the NbC and M3C phases. In comparison with the conventional high carbon/high chromium hardfacing alloy with higher hardness, a Fe-Cr-C-Nb-V hardfacing alloy exhibited improved abrasive wear resistance and a microstructure with higher toughness.

  4. The Effect of H and He on Irradiation Performance of Fe and Ferritic Alloys

    SciTech Connect

    James F. Stubbins

    2010-01-22

    This research program was designed to look at basic radiation damage and effects and mechanical properties in Fe and ferritic alloys. The program scope included a number of materials ranging from pure single crystal Fe to more complex Fe-Cr-C alloys. The range of materials was designed to examine materials response and performance on ideal/model systems and gradually move to more complex systems. The experimental program was coordinated with a modeling effort. The use of pure and model alloys also facilitated the ability to develop and employ atomistic-scale modeling techniques to understand the inherent physics underlying materials performance

  5. First Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori; Howard, Richard H.

    2015-12-01

    The present report summarizes and discusses the first year efforts towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Significant efforts have been made within the first year of this project including the fabrication of seven candidate FeCrAl alloys with well controlled chemistry and microstructure, the microstructural characterization of these alloys using standardized and advanced techniques, mechanical properties testing and evaluation of base alloys, the completion of welding trials and production of weldments for subsequent testing, the design of novel tensile specimen geometry to increase the number of samples that can be irradiated in a single capsule and also shorten the time of their assessment after irradiation, the development of testing procedures for controlled hydrogen ingress studies, and a detailed mechanical and microstructural assessment of weldments prior to irradiation or hydrogen charging. These efforts and research results have shown promise for the FeCrAl alloy class as a new nuclear grade alloy class.

  6. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    SciTech Connect

    Natesan, K.; Johnson, R.N.

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  7. Mechanical activation of a hard magnetic Fe-Cr-Co alloy powder charge

    NASA Astrophysics Data System (ADS)

    Alymov, M. I.; Milyaev, I. M.; Sychev, A. E.; Kovalev, D. Yu.; Korneev, V. P.; Morozov, Yu. G.; Yusupov, V. S.; Bompe, T. A.

    2014-07-01

    The mechanical activation (MA) of a charge of a hard magnetic 22Kh15KT alloy is studied by wet and dry milling in a planetary mill in a medium of argon and ethyl alcohol with addition of surface-active materials and without them. It is shown that, upon dry MA, powder alloy components are alloyed with formation of two bcc solid solutions and, upon wet MA, charge particles are only intensely dispersed. Dispersion is developed at the highest degree in the first five minutes of MA.

  8. Non-classical nuclei and growth kinetics of Cr precipitates in FeCr alloys during ageing

    SciTech Connect

    Li, Yulan; Hu, Shenyang Y.; Zhang, Lei; Sun, Xin

    2014-01-10

    In this manuscript, we quantitatively calculated the thermodynamic properties of critical nuclei of Cr precipitates in FeCr alloys. The concentration profiles of the critical nuclei and nucleation energy barriers were predicted by the constrained shrinking dimer dynamics (CSDD) method. It is found that Cr concentration distribution in the critical nuclei strongly depend on the overall Cr concentration as well as temperature. The critical nuclei are non-classical because the concentration in the nuclei is smaller than the thermodynamic equilibrium value. These results are in agreement with atomic probe observation. The growth kinetics of both classical and non-classical nuclei was investigated by the phase field approach. The simulations of critical nucleus evolution showed a number of interesting phenomena: 1) a critical classical nucleus first shrinks toward its non-classical nucleus and then grows; 2) a non-classical nucleus has much slower growth kinetics at its earlier growth stage compared to the diffusion-controlled growth kinetics. 3) a critical classical nucleus grows faster at the earlier growth stage than the non-classical nucleus. All of these results demonstrate that it is critical to introduce the correct critical nuclei in order to correctly capture the kinetics of precipitation.

  9. Non-classical nuclei and growth kinetics of Cr precipitates in FeCr alloys during ageing

    NASA Astrophysics Data System (ADS)

    Li, Yulan; Hu, Shenyang; Zhang, Lei; Sun, Xin

    2014-03-01

    In this manuscript, we have quantitatively calculated the thermodynamic properties of the critical nuclei of Cr precipitates in FeCr alloys. The concentration profiles of the critical nuclei and nucleation energy barriers were predicted by the constrained shrinking dimer dynamics method. It is found that Cr concentration distribution in the critical nuclei strongly depends on the overall Cr concentration as well as on the temperature. The critical nuclei are non-classical because the concentration in the nuclei is smaller than the thermodynamic equilibrium value. These results are in agreement with atomic probe observation. The growth kinetics of both classical and non-classical nuclei was investigated by the phase-field approach. The simulations of critical nucleus evolution showed a number of interesting phenomena: (1) a critical classical nucleus first shrinks toward its non-classical nucleus and then grows; (2) a non-classical nucleus has much slower growth kinetics at its earlier growth stage compared to the diffusion-controlled growth kinetics and (3) a critical classical nucleus grows faster at the earlier growth stage than does a non-classical nucleus. All of these results demonstrate that it is critical to introduce the correct critical nuclei in order to correctly capture the kinetics of precipitation.

  10. Diamond growth on Fe-Cr-Al alloy by H2-plasma enhanced graphite etching

    NASA Astrophysics Data System (ADS)

    Li, Y. S.; Hirose, A.

    2007-04-01

    Without intermediate layer and surface pretreatment, adherent diamond films with high initial nucleation density have been deposited on Fe-15Cr-5Al (wt. %) alloy substrate. The deposition was performed using microwave hydrogen plasma enhanced graphite etching in a wide temperature range from 370to740°C. The high nucleation density and growth rate of diamond are primarily attributed to the unique precursors used (hydrogen plasma etched graphite) and the chemical nature of the substrate. The improvement in diamond adhesion to steel alloys is ascribed to the important role played by Al, mitigation of the catalytic function of iron by suppressing the preferential formation of loose graphite intermediate phase on steel surface.

  11. Corrosion behavior of amorphous fe-cr-al-p-c ribbon alloys

    NASA Astrophysics Data System (ADS)

    Cho, Kangjo; Hwang, Choll-Hong; Ryeom, Yeong-Jo; Pak, Chang-Su

    1982-05-01

    Corrosion resistance of amorphous Fe72Cr8-xAlxP13C7 ribbons produced by a rapid quenching method has been investigated in several solutions. The corrosion test for amorphous ribbons was carried out, and anodic polarization curves have been measured in the solutions. Resultantly, even in the amorphous Fe72Cr8-xAlxP13C7 ribbons containing a low Cr content, this composition of amorphous alloys showed the high corrosion resistance.

  12. Swelling in commercial Fe-Cr-Ni based alloys under electron irradiation

    NASA Astrophysics Data System (ADS)

    Thomas, L. E.; Gelles, D. S.

    1982-08-01

    Electron irradiation in a 1 MeV electron microscope has been used to study the void swelling response of several commercial austenitic stainless steels and iron-nickel based superalloys. Use of the 1 MeV microscope permits direct, continuous observation of the void development during elevated-temperature irradiations at displacement rates about 10 000 times greater then those in a fast breeder reactor. The alloys examined in this work included AISI 310, RA 330, A286, M813, Nimonic PE16, Inconel 706, Inconel 718 and Incoloy 901. Both helium preinjected specimens and uninjected specimens were studied. In all of the above alloys, swelling proceeds by formation of irradiation-induced dislocations and voids, followed by growth of the voids. The swelling rates and peak swelling temperatures vary considerably with alloy composition, heat treatment and helium preinjection. Comparisons of these results with recently reported swelling data from the same alloys after high fluence neutron irradiation in the EBR-II reactor shows good qualitative agreement in most cases. Helium preinjection of the electron irradiated specimens generally produced a poorer simulation than no helium preinjection. In one or two cases where the electron and neutron irradiation results strongly disagree, the differences appear to result from differences in irradiation-induced precipitation. Although the correlations between neutron and electron irradiation results are inadequate to obtain reliable engineering data by simulation, in-reactor swelling behavior is in general qualitatively well-represented by swelling response in the 1 MeV electron microscope. Nimonic is the registered trademark of Henry Wiggin and Company, UK. Inconel and Incoloy are registered trademarks of the International Nickel Company, Inc.

  13. Alloying effects on the microstructure and phase stability of Fe-Cr-Mn steels

    SciTech Connect

    Rawers, J.C.

    2008-05-01

    Austenitic Fe–Cr–Mn stainless steels interstitially alloyed with nitrogen have received considerable interest lately, due to their many property improvements over conventional Fe–Cr–Ni alloys. The addition of nitrogen to Fe–Cr–Mn stabilizes the fcc structure and increases the carbon solubility. The benefits of increased interstitial nitrogen and carbon content include: enhanced strength, hardness, and wear resistance. This study examines the effect of carbon, silicon, molybdenum, and nickel additions on the phase stability and tensile behavior of nitrogen-containing Fe–Cr–Mn alloys. Nitrogen and carbon concentrations exceeding 2.0 wt.% were added to the base Fe–18Cr–18Mn composition without the formation of nitride or carbide precipitates. Minor additions of molybdenum, silicon, and nickel did not affect nitrogen interstitial solubility, but did reduce carbon solubility resulting in the formation of M23C6 (M=Cr, Fe, Mo) carbides. Increasing the interstitial content increases the lattice distortion strain, which is directly correlated with an increase in yield stress.

  14. Invar and Elinvar type amorphous Fe-Cr-B alloys with high corrosion resistance

    NASA Technical Reports Server (NTRS)

    Kikuci, M.; Fukamichi, K.; Masumoto, T.

    1987-01-01

    Amorphous (Fe(1-x)Cr(x))85B15 alloys (x = 0 to 0.15) were prepared from the melts by rapid quenching using a single roller techinque, and their Invar and Elinvar characteristics and corrosion resistance were investigated. With an increase in chromium content the Curie temperature and the saturation magnetic moment per iron atom decreased monotonically, while the crystallization temperature incresed gradually. The thermal expansion coefficient alpha around room temperature became slightly larger with increasing chromium content. Nevertheless, these amorphous alloys exhibited excellent Invar characteristics below the Curie temperature. The value of Young's modulus increased remarkably in a relatively low magnetic field and then saturated at a field of about 80 kA/m, showing a large delta E effect. Its value as well as a longitudinal linear magnetostriction became smaller with an increase in chromium content. The temperature coefficient of Young's modulus changed from postive to negative, and the temperature range showing the Elinvar characteristics became narrower with chromium content. The temperature coefficient of delay time determined from the values of alpha and e was very small. The corrosion resistance of these alloys was extremely improved by chromium addition.

  15. An experimental and theoretical study of cementite dissolution in an Fe-Cr-C alloy

    NASA Astrophysics Data System (ADS)

    Liu, Zi-Kui; Höglund, Lars; Jönsson, Björn; Ågren, John

    1991-08-01

    The dissolution of cementite at 910 °C in an Fe-2.06Cr-3.91C (at. pct) alloy is investigated experimentally. The Cr concentration profiles in austenite and cementite are measured by means of the scanning transmission electron microscopy/energy dispersive spectrometry (STEM/EDS) technique at different dissolution times. The measurements show the Cr enrichment in the cementite during the dissolution process. The measurements suggest that the main part of the reaction for this alloy is controlled by Cr diffusion in the cementite or in the austenite matrix. This observation is in agreement with predictions of the local equilibrium hypothesis. The carbide fraction and average particle diameter are evaluated as functions of dissolution time. The Cr enrichment of the cementite results in a supersaturation and a possible decomposition of the cementite. Microstructural evidence for such a decomposition is found by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). A new program package called DICTRA,[11] which is suitable for the simulation of diffusional reactions in multicomponent alloys, has been applied to the present case. The simulation is compared with the experimental data, and a good agreement between the two is found.

  16. Silicon's role in determining swelling in neutron-irradiated Fe-Cr-Ni-Si alloys

    SciTech Connect

    Sekimura, N. ); Garner, F. A. ); Newkirk, J.W. )

    1991-11-01

    Two silicon-modified alloy series, one based on Fe-15Cr-20Ni and another based on Fe-15Cr-25Ni were irradiated at target temperatures between 399 and 649{degree}C in EBR-II. The influence of silicon on swelling is more complex than previously envisioned and indicates that silicon plays two or more competing roles while in solution. Radiation-induced formation of {gamma}{prime} (Ni{sub 3}Si) precipitates is dependent on silicon and nickel content, as well as temperature. Precipitation of {gamma}{prime} appears to play only a minor role in void formation.

  17. Microstructure evolution in proton-irradiated austenitic Fe-Cr-Ni alloys under LWR core conditions

    NASA Astrophysics Data System (ADS)

    Gan, Jian

    1999-11-01

    Irradiation-induced microstructure of austenitic stainless steel was investigated using proton irradiation. High-purity alloys of Fe-20Cr-9Ni (UHP 304 SS), Fe-20Cr-24Ni and Ni-18Cr-9Fe were irradiated using 3.2 MeV protons at a dose rate of 7 × 10-6 dpa/s between 300°C and 600°C. The irradiation produced a microstructure consisting of dislocation loops and voids. The dose and temperature dependence of the number density and size of dislocation loops and voids were investigated. The changes in yield strength due to irradiation were estimated from Vickers hardness measurements and compared to calculations using a dispersed-barrier hardening model. The dose and temperature dependence of microstructure and hardness change for proton irradiation follows the same trend as that for neutron irradiation at comparable irradiation conditions. Commercial purity alloys of CP 304 SS and CP 316 SS were irradiated at 360°C to doses between 0.3 and 3.0 dpa. The irradiated microstructure consists of dislocation loops. No voids were detected at doses up to 3.0 dpa. Loop size distributions are in close agreement with that in the same alloys neutron-irradiated in a LWR core. The loop density also agrees with neutron irradiation data. The yield strength as a function of dose in proton irradiated commercial purity alloys is consistent with the neutron- data trend. A fast-reactor microstructure model was adapted for light water reactor (LWR) irradiation conditions (275°C, 7 × 10 -8 dpa/s) and then applied to proton irradiation under conditions (360°C, 7 × 10-6 dpa/s) relevant to LWRs. The original model was modified by including in-cascade interstitial clustering and the loss of interstitial clusters to sinks by cluster diffusion. It was demonstrated that loop nucleation for both LWR irradiation condition and proton irradiation are driven by in-cascade interstitial clustering. One important result from this modeling work is that the difference in displacement cascade between

  18. High-temperature relaxation in a Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Zhou, Z. C.; Han, F. S.

    2003-09-01

    Two relaxational internal friction peaks were found in a (wt%)Fe-25Cr-5Al alloy. The low-temperature peak is related to Zener relaxation and the high-temperature one to grain-boundary relaxation. Their activation energy values are 2.55 (+/-0.14) eV for the Zener peak and 4.07(+/-0.15) eV for the grain-boundary relaxation peak, respectively. Grain-boundary relaxation strength remarkably increases with decreasing grain size, while the Zener peak is independent of the grain size. (

  19. Swelling suppression in phosphorous-modified Fe-Cr-Ni alloys during neutron irradiation

    SciTech Connect

    Lee, E.H.; Packan, N.H.

    1988-01-01

    Phosphorous-containing austenitic alloys in the solution annealed condition were irradiated at 745--760/degree/K. The alloys were variations on Fe--13Cr--15Ni--0.05P with respective additions of 0.8 Si, 0.2 Ti, or 0.8 Si /plus/ 0.2 Ti; also included were low (0.01) and zero P compositions (all values in wt. %). The reference ternary and the two phosphorous-only variations contained little precipitation and numerous voids and swelled rapidly, while the three variants containing P with Si and/or Ti showed little or no void formation and profuse phosphide precipitation. Results indicate that phosphorous in solution alone does not have a major influence on void swelling, whereas fine-scale phosphide precipitation is quite effective at eliminating void formation. The principal mechanism restricting swelling is the effect of the dense precipitate microstructure. These precipitates foster profuse cavity nucleation which in turn dilutes the helium atoms (and more time) in order for individual cavities to surpass their critical size and number of gas atoms necessary for subsequent growth as voids. This mechanism for swelling suppression was not found to be particularly sensitive to moderate variations in either the dislocation or cavity densities; the mechanism is strongest at elevated temperature where the critical quantities are large and is less effective at lower temperatures where the critical quantities are small. 19 refs., 10 figs., 3 tabs.

  20. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution

    PubMed Central

    Porcayo-Calderon, J.; Casales-Diaz, M.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  1. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution.

    PubMed

    Porcayo-Calderon, J; Casales-Diaz, M; Salinas-Bravo, V M; Martinez-Gomez, L

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  2. Kinetic analysis of spinodal decomposition process in Fe-Cr alloys by small angle neutron scattering

    SciTech Connect

    Ujihara, T.; Osamura, K.

    2000-04-19

    The rate of spinodal decomposition depends on the spatial composition distribution. In order to estimate the time dependence of its rate experimentally, the structure change was investigated in Fe-30 at.% Cr and Fe-50 at.% Cr alloys aged at 748, 773, 798, and 823 K via small angle neutron scattering and a kinetic analysis of experimental data was carried out by using the Langer-Bar-on-Miller (LBM) theory. Their theory contains a rate term of a physical meaning similar to the diffusion coefficient. As a result, it becomes clear that the rate term corresponding to the diffusion coefficient decreases as decomposition advances and this fact can be explained by the modified LBM theory considering the composition-dependent mobility.

  3. Numerical modeling of solidification and subsequent transformation of Fe-Cr-Ni alloys

    SciTech Connect

    Koseki, T.; Ogawa, T. . Steel Research Labs.); Matsumiya, T.; Yamada, W. . Advanced Materials and Technology Labs.)

    1994-06-01

    A computational method for the analysis of phase transformation involving solidification was developed with the assumption of thermodynamic equilibria at interfaces. The region of interest was divided into finite segments, and solute diffusion across the segments was computed by the use of the direct finite difference method (FDM). Simultaneously, thermodynamic equilibrium at each interface was updated at every step of the diffusion analysis to determine the location of the interfaces. The temperature decrease and the increment of fraction solid were calculated based on thermal balance, including a heat extraction condition. Solid state transformation from [delta] to [gamma] phase within each FDM segment was modeled by the use of a Clyne-Kurz (C-K) type analysis with assumptions of complete mixing of solutes in the [delta] phase and limited back diffusion in the [gamma] phase. The calculation results were compared with welding solidification experiments in the iron-chromium-nickel ternary system. Good agreement was obtained with respect to solute distribution and residual fraction of [delta] phase over different compositions and solidification modes of the alloys used.

  4. Vibrational Properties of {alpha}- and {sigma}-phase Fe-Cr alloy.

    SciTech Connect

    Dubiel, S. M.; Cieslak, J.; Sturhahn, W.; Sternik, M.; Piekarz, P.; Stankov, S.; Parlinski, K.; AGH Univ. of Science and Technology; Polish Academy of Sciences; Karlsruher Inst. of Tech.

    2010-01-01

    Experimental and theoretical studies, of the Fe-partial phonon density of states (PDOS) for Fe{sub 52.5}Cr{sub 47.5} alloy having {alpha} and {sigma} phases were carried out. The former using the nuclear resonant inelastic x-ray scattering method, and the latter with the direct one. Characteristic features of PDOS, which distinguish one phase from the other, were revealed and successfully reproduced by the theory. Data pertinent to the dynamics such as the Lamb-Moessbauer factor, f, the kinetic energy per atom, E{sub k}, and the mean force constant, D, were directly derived, while vibrational specific heat at constant volume, C{sub V}, and vibrational entropy, S were calculated using the Fe partial PDOS. Based on the values of f and C{sub V}, we determined Debye temperatures, {Theta}{sub D}. An excellent agreement for some quantities derived from experiment and first-principles theory, like C{sub V} and quite good ones for others like D and S were obtained.

  5. Eutectic equilibria in the quaternary system Fe-Cr-Mn-C

    NASA Technical Reports Server (NTRS)

    Nowotny, H.; Wayne, S.; Schuster, J. C.

    1982-01-01

    The constitution of the quaternary system, Fe-Cr-Mn-C and to a lesser extent of the quinary system, Fe-Cr-Mn-Al-C were examined for in situ composite alloy candidates. Multivariant eutectic compositions were determined from phase equilibria studies wherein M7C3 carbides (approximately 30% by volume) formed from the melt within gamma iron. An extended field of the hexagonal carbide, (Cr, Fe, Mn)7 C3, was found without undergoing transformation to the orthorhombic structure. Increasing stability for this carbide was found for higher ratios of Cr/Fe(+) Cr + Mn. Aluminum additions promoted a ferritic matrix while manganese favored the desired gamma austenitic matrix. In coexistence with the matrix phase, chromium enters preferentially the carbide phase while manganese distributes equally between the gamma matrix and the M7C3 carbide. The composition and lattice parameters of the carbide and matrix phases were determined to establish their respective stabilities.

  6. Phase-field Model for Interstitial Loop Growth Kinetics and Thermodynamic and Kinetic Models of Irradiated Fe-Cr Alloys

    SciTech Connect

    Li, Yulan; Hu, Shenyang Y.; Sun, Xin; Khaleel, Mohammad A.

    2011-06-15

    strength of interstitial loop for interstitials. In part II, we present a generic phase field model and discuss the thermodynamic and kinetic properties in phase-field models including the reaction kinetics of radiation defects and local free energy of irradiated materials. In particular, a two-sublattice thermodynamic model is suggested to describe the local free energy of alloys with irradiated defects. Fe-Cr alloy is taken as an example to explain the required thermodynamic and kinetic properties for quantitative phase-field modeling. Finally the great challenges in phase-field modeling will be discussed.

  7. Microstructure and wear resistance of the hypereutectic Fe-Cr-C alloy hardfacing metals with different La2O3 additives

    NASA Astrophysics Data System (ADS)

    Yang, Jian; Tian, Jianjun; Hao, Feifei; Dan, Ting; Ren, Xuejun; Yang, Yulin; Yang, Qingxiang

    2014-01-01

    Hardfacing (harden-surface-welding) metal of the hypereutectic Fe-Cr-C alloy with different La2O3 additives was developed. The microstructure of the hardfacing metal was observed by optical microscopy. The phase structure was determined by X-ray diffraction. The hardness and wear resistance of the hardfacing metal were measured by hardness tester and dry sand rubber wheel abrasive tester, respectively. The worn surface morphology was observed by field emission scanning electron microscope equipped with energy dispersive X-ray spectrometry. The solidification curve of the hardfacing metal and the relationship between the content of each phase and the temperature were calculated by thermodynamics software Thermo-Calc and Jmatpro, respectively. The results indicate that, with the increase of the La2O3 additives, the dimension of the primary M7C3 carbide in the hypereutectic Fe-Cr-C alloy hardfacing metal decreases gradually. When the La2O3 additive is 0.78 wt.%, it reaches minimum, which is 11.37 μm. The amount of M7C3 carbide (including the primary carbide and the eutectic carbide) decreases firstly then increases. The hardness of the hardfacing metal increases smally, while the wear resistance of it increases firstly then decreases and reaches the most excellent when the La2O3 additive is 0.78 wt.%. The formation temperature of M7C3 carbide is higher than that of austenite in the hypereutectic Fe-Cr-C alloy hardfacing metal. Austenite precipitated in the liquid phase can improve the precipitation rate of M7C3 carbide in a certain extent. As the temperature of the molten pool drops from 870 °C to 840 °C, γ-Fe transforms into α-Fe completely, so a large number of C atoms precipitate, which promotes the growth of the M7C3 carbide in short period.

  8. Effect of external stress on the Fe-Cr phase separation in 15-5 PH and Fe-15Cr-5Ni alloys.

    PubMed

    Danoix, F; Lacaze, J; Gibert, A; Mangelinck, D; Hoummada, K; Andrieu, E

    2013-09-01

    The effect on Fe-Cr phase separation of a uniaxial stress during thermal ageing at 425 °C is investigated on a Fe-15Cr-5Ni steel, a model alloy of commercial 15-5 PH steel. The applied stress is shown to accelerate the ageing kinetics, and influence the morphology of Cr rich domains. A dependence of the phase separation decomposition kinetics on the relative orientations of the load and the crystal local orientation has also been observed. PMID:23522972

  9. Investigation of the thermo-mechanical behavior of neutron-irradiated Fe-Cr alloys by self-consistent plasticity theory

    NASA Astrophysics Data System (ADS)

    Xiao, Xiazi; Terentyev, Dmitry; Yu, Long; Bakaev, A.; Jin, Zhaohui; Duan, Huiling

    2016-08-01

    The thermo-mechanical behavior of non-irradiated (at 223 K, 302 K and 573 K) and neutron irradiated (at 573 K) Fe-2.5Cr, Fe-5Cr and Fe-9Cr alloys is studied by a self-consistent plasticity theory, which consists of constitutive equations describing the contribution of radiation defects at grain level, and the elastic-viscoplastic self-consistent method to obtain polycrystalline behaviors. Attention is paid to two types of radiation-induced defects: interstitial dislocation loops and solute rich clusters, which are believed to be the main sources of hardening in Fe-Cr alloys at medium irradiation doses. Both the hardening mechanism and microstructural evolution are investigated by using available experimental data on microstructures, and implementing hardening rules derived from atomistic data. Good agreement with experimental data is achieved for both the yield stress and strain hardening of non-irradiated and irradiated Fe-Cr alloys by treating dislocation loops as strong thermally activated obstacles and solute rich clusters as weak shearable ones.

  10. A Microstructural and Kinetic Investigation of the KCl-Induced Corrosion of an FeCrAl Alloy at 600 °C

    SciTech Connect

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Jonsson, T.; Norell, M.; Svensson, J. -E.; Johansson, L. -G.

    2015-03-18

    In this paper, the corrosion behaviour of a FeCrAl alloy was investigated at 600 °C in O2 + H2O with solid KCl applied. A kinetics and microstructural investigation showed that KCl accelerates corrosion and that potassium chromate formation depletes the protective scale in Cr, thus triggering the formation of a fast-growing iron-rich scale. Iron oxide was found to grow both inward and outward, on either side of the initial oxide. A chromia layer is formed with time underneath the iron oxide. Finally, it was found that although the alloy does not form a continuous pure alumina scale at the investigated temperature, aluminium is, however, always enriched at the oxide/alloy interface.

  11. A Microstructural and Kinetic Investigation of the KCl-Induced Corrosion of an FeCrAl Alloy at 600 °C

    DOE PAGESBeta

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Jonsson, T.; Norell, M.; Svensson, J. -E.; Johansson, L. -G.

    2015-03-18

    In this paper, the corrosion behaviour of a FeCrAl alloy was investigated at 600 °C in O2 + H2O with solid KCl applied. A kinetics and microstructural investigation showed that KCl accelerates corrosion and that potassium chromate formation depletes the protective scale in Cr, thus triggering the formation of a fast-growing iron-rich scale. Iron oxide was found to grow both inward and outward, on either side of the initial oxide. A chromia layer is formed with time underneath the iron oxide. Finally, it was found that although the alloy does not form a continuous pure alumina scale at the investigatedmore » temperature, aluminium is, however, always enriched at the oxide/alloy interface.« less

  12. Thermodynamic Modeling and Experimental Study of the Fe-Cr-Zr System

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Bei, Hongbin; Busby, Jeremy T

    2013-01-01

    Wide applications of zircaloys, stainless steels and their interactions in nuclear reactors require the knowledge on phase stability and thermodynamic property of the Fe-Cr-Zr system. This knowledge is also important to develop new Zr-contained Fe-Cr ferritic steels. This work aims at developing thermodynamic models for describing phase stability and thermodynamic property of the Fe-Cr-Zr system using the Calphad approach coupled with experimental study. Thermodynamic descriptions of the Fe-Cr and Cr-Zr systems were either directly adopted or slightly modified from literature. The Fe-Zr system has been remodeled to accommodate recent ab-initio calculation of formation enthalpies of various Fe-Zr compounds. Reliable ternary experimental data and thermodynamic models were mainly available in the Zr-rich region. Therefore, selected ternary alloys located in the vicinity of the eutectic valley of (Fe,Cr,Zr) and (Fe,Cr)2Zr laves phase in the Fe-rich region have been experimentally investigated in this study. Microstructure has been examined by using scanning electron microscope, energy-dispersive Xray spectroscopy and X-ray diffraction. These experimental results, along with the literature data were then used to develop thermodynamic models for phases in the Fe-Cr-Zr system. Calculated phase equilibria and thermodynamic properties of the ternary system yield satisfactory agreements with available experimental data, which gives the confidence to use these models as building blocks for developing a Zr, Fe and Cr contained multicomponent thermodynamic database for broader applications in nuclear reactors.

  13. Roles of vacancy/interstitial diffusion and segregation in the microchemistry at grain boundaries of irradiated Fe-Cr-Ni alloys

    NASA Astrophysics Data System (ADS)

    Yang, Ying; Field, Kevin G.; Allen, Todd R.; Busby, Jeremy T.

    2016-05-01

    This work presents a detailed analysis of the diffusion fluxes near and at grain boundaries of irradiated Fe-Cr-Ni alloys, induced by preferential atom-vacancy and atom-interstitial coupling. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. The preferential atom-vacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. The calculated fluxes up to 10 dpa suggested the dominant diffusion mechanism for chromium and iron is via vacancy, while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly modified by the segregation induced by irradiation, leading to the oscillatory behavior of alloy compositions in this region.

  14. A novel low Cr-containing Fe-Cr-Co alloy for metallic interconnects in planar intermediate temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Zhang, Wenying; Yan, Dong; Yang, Jie; Chen, Jing; Chi, Bo; Pu, Jian; Li, Jian

    2014-12-01

    A newly developed low-Cr containing Fe-Cr-Co alloy, named as FeCro, is evaluated as a candidate material of metallic interconnects for intermediate temperature solid oxide fuel cells (IT-SOFCs). This alloy possesses excellent oxidation resistance and adequate electrical conductivity at 750 °C in air, and shows slight Cr deposition in/around La0.72Sr0.18MnO3(LSM) electrode under a harsh accelerating condition of 400 mA cm-2 and 850 °C. The thickness of the oxide scale thermally grown at 750 °C in air for 1000 his less than 1 μm, presenting a double-layered structure with dense (Mn, Cr)3O4 on the top of Cr2O3. The oxidation kinetics at 750 °C obeys the parabolic law with a low rate constant of1.42 × 10-15 g2 cm-4 s-1. The Cr deposition in/around the LSM electrode in the presence of the FeCro alloy is remarkably reduced, compared to the commercial Crofer 22H alloy. The measured area specific resistance (ASR) at 750 °C in air after 1000 h isothermal oxidation is 14 mΩ cm2. It is the unique microstructure of the formed oxide scale that significantly enhances the resistances of the FeCro alloy to oxidation and Cr volatilization.

  15. Effect of mechanical alloying atmosphere on the microstructure and Charpy impact properties of an ODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Baluc, N.

    2009-04-01

    Two types of oxide dispersion strengthened (ODS) ferritic steels, with the composition of Fe-14Cr-2W-0.3Ti-0.3Y 2O 3 (in weight percent), have been produced by mechanically alloying elemental powders of Fe, Cr, W, and Ti with Y 2O 3 particles either in argon atmosphere or in hydrogen atmosphere, degassing at various temperatures, and compacting the mechanically alloyed powders by hot isostatic pressing. It was found in particular that mechanical alloying in hydrogen yields a significant reduction in oxygen content in the materials, a lower dislocation density, and a strong improvement in the fast fracture properties of the ODS ferritic steels, as measured by Charpy impact tests.

  16. NEAMS-ATF M3 Milestone Report: Literature Review of Modeling of Radiation-Induced Swelling in Fe-Cr-Al Steels

    SciTech Connect

    Bai, Xianming; Biner, Suleyman Bulent; Jiang, Chao

    2015-12-01

    Fe-Cr-Al steels are proposed as accident-tolerant-fuel (ATF) cladding materials in light water reactors due to their excellent oxidation resistance at high temperatures. Currently, the understanding of their performance in reactor environment is still limited. In this review, firstly we reviewed the experimental studies of Fe-Cr-Al based alloys with particular focus on the radiation effects in these alloys. Although limited data are available in literature, several previous and recent experimental studies have shown that Fe-Cr-Al based alloys have very good void swelling resistance at low and moderate irradiation doses but the growth of dislocation loops is very active. Overall, the behavior of radiation damage evolution is similar to that in Fe-Cr ferritic/martensitic alloys. Secondly, we reviewed the rate theory-based modeling methods for modeling the coevolution of voids and dislocation loops in materials under irradiation such as Frenkel pair three-dimensional diffusion model (FP3DM) and cluster dynamics. Finally, we summarized and discussed our review and proposed our future plans for modeling radiation damage in Fe-Cr-Al based alloys.

  17. Cold worked ferritic alloys and components

    DOEpatents

    Korenko, Michael K.

    1984-01-01

    This invention relates to liquid metal fast breeder reactor and steam generator precipitation hardening fully ferritic alloy components which have a microstructure substantially free of the primary precipitation hardening phase while having cells or arrays of dislocations of varying population densities. It also relates to the process by which these components are produced, which entails solution treating the alloy followed by a final cold working step. In this condition, the first significant precipitation hardening of the component occurs during high temperature use.

  18. Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

    SciTech Connect

    Rebak, Raul B.

    2014-12-30

    The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

  19. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    NASA Astrophysics Data System (ADS)

    Yamamoto, Y.; Pint, B. A.; Terrani, K. A.; Field, K. G.; Yang, Y.; Snead, L. L.

    2015-12-01

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10-20Cr, 3-5Al, and 0-0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitive to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741 °C.

  20. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    DOE PAGESBeta

    Yamamoto, Yukinori; Pint, Bruce A.; Terrani, Kurt A.; Field, Kevin G.; Yang, Ying; Snead, Lance Lewis

    2015-10-19

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10–20Cr, 3–5Al, and 0–0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitivemore » to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741°C.« less

  1. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    SciTech Connect

    Yamamoto, Yukinori; Pint, Bruce A.; Terrani, Kurt A.; Field, Kevin G.; Yang, Ying; Snead, Lance Lewis

    2015-10-19

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10–20Cr, 3–5Al, and 0–0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitive to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741°C.

  2. Electronic structure, magnetism, and antisite disorder in CoFeCrGe and CoMnCrAl quaternary Heusler alloys

    SciTech Connect

    Enamullah, .; Venkateswara, Y.; Gupta, Sachin; Varma, Manoj Raama; Singh, Prashant; Suresh, K. G.; Alam, Aftab

    2015-12-10

    In this study, we present a combined theoretical and experimental study of two quaternary Heusler alloys CoFeCrGe (CFCG) and CoMnCrAl (CMCA), promising candidates for spintronics applications. Magnetization measurement shows the saturation magnetization and transition temperature to be 3 μB, 866 K and 0.9 μB, 358 K for CFCG and CMCA respectively. The magnetization values agree fairly well with our theoretical results and also obey the Slater-Pauling rule, a prerequisite for half metallicity. A striking difference between the two systems is their structure; CFCG crystallizes in fully ordered Y-type structure while CMCA has L21 disordered structure. The antisite disorder adds a somewhat unique property to the second compound, which arises due to the probabilistic mutual exchange of Al positions with Cr/Mn and such an effect is possibly expected due to comparable electronegativities of Al and Cr/Mn. Ab initio simulation predicted a unique transition from half metallic ferromagnet to metallic antiferromagnet beyond a critical excess concentration of Al in the alloy.

  3. Kinetics of oxidation of Fe-Cr-Al alloy Characterization by electrochemical spectroscopy of impedance in a 3% medium NaCl

    NASA Astrophysics Data System (ADS)

    Chadli, H.; Retima, M.; Khenioui, Y.

    2009-11-01

    The film growths kinetic study developed on the Fe-Cr-Al alloy oxidation under ambient air has been studied due to its tremendous uses in the automobile industry, specifically in catalytic exhaust. In this work, we report on its behavior as a function of various parameters such as the temperature, the oxidation duration, elaboration mode or the substrate nature and geometry. It has been shown that the growth, the morphology or the adherence of the formed layers are strongly affected by these parameters. At high temperature (900-1100 ∘C), the formed protective film for the materials studied in this work is primarily consisted of alumina. Below these temperatures, several phases may coexist, namely, the γ phase and the θ phase. The extension of this alloy application has led us to perform spectroscopic measurements of electrochemical impedance (SEI) in an aqueous environment 3% (NaCl). These measurements have shown that sane coatings preserve excellent insulating properties and the corrosion risks are related to defects in the layers while are formed.

  4. Electronic structure, magnetism, and antisite disorder in CoFeCrGe and CoMnCrAl quaternary Heusler alloys

    DOE PAGESBeta

    Enamullah, .; Venkateswara, Y.; Gupta, Sachin; Varma, Manoj Raama; Singh, Prashant; Suresh, K. G.; Alam, Aftab

    2015-12-10

    In this study, we present a combined theoretical and experimental study of two quaternary Heusler alloys CoFeCrGe (CFCG) and CoMnCrAl (CMCA), promising candidates for spintronics applications. Magnetization measurement shows the saturation magnetization and transition temperature to be 3 μB, 866 K and 0.9 μB, 358 K for CFCG and CMCA respectively. The magnetization values agree fairly well with our theoretical results and also obey the Slater-Pauling rule, a prerequisite for half metallicity. A striking difference between the two systems is their structure; CFCG crystallizes in fully ordered Y-type structure while CMCA has L21 disordered structure. The antisite disorder adds amore » somewhat unique property to the second compound, which arises due to the probabilistic mutual exchange of Al positions with Cr/Mn and such an effect is possibly expected due to comparable electronegativities of Al and Cr/Mn. Ab initio simulation predicted a unique transition from half metallic ferromagnet to metallic antiferromagnet beyond a critical excess concentration of Al in the alloy.« less

  5. Effects of irradiation temperature and dose rate on the mechanical properties of self-ion implanted Fe and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Hardie, Christopher D.; Williams, Ceri A.; Xu, Shuo; Roberts, Steve G.

    2013-08-01

    Pure Fe and model Fe-Cr alloys containing 5, 10 and 14%Cr were irradiated with Fe+ ions at a maximum energy of 2 MeV to the same dose of 0.6 dpa at temperatures of 300 °C, 400 °C and 500 °C, and at dose rates corresponding to 6 × 10-4 dpa/s and 3 × 10-5 dpa/s. All materials exhibited an increase in hardness after irradiation at 300 °C. After irradiation at 400 °C, hardening was observed only in Fe-Cr alloys, and not in the pure Fe. After irradiation at 500 °C, no hardening was observed in any of the materials tested. For irradiations at both 300 °C and 400 °C, greater hardening was found in the Fe-Cr alloys irradiated at the lower dose rate. Transmission electron microscopy and atom probe tomography of Fe 5%Cr identified larger dislocation loop densities and sizes in the alloy irradiated with the high dose rate and Cr precipitation in the alloy irradiated with the low dose rate. Loss of defects at extended sinks such as dislocations and grain boundaries. Growth or shrinkage of defect clusters by the capture of point defects. Mutual annihilation by the recombination of a vacancy and interstitial. At low dose rates and/or high irradiation temperatures, reaction path (i) (sinks) dominates and at a high dose rates and/or low irradiation temperature reaction path (iii) (recombination) dominates [2]. The evolution of radiation damage such as dislocation loops and voids and phenomena such as radiation induced segregation, swelling and creep, depend on the fraction of point defects which migrate to sinks, recombine or cluster within the lattice and will be influenced by the reaction path that dominates the microstructural evolution of the material under irradiation.The relative proportions of these reaction types are directly dependent on the density and mobility of the defects, and hence dependent on dose rate and temperature. In iron, vacancy type defects are generally found to have significantly higher activation energy for migration compared to interstitial

  6. Effects of irradiation temperature and dose rate on the mechanical properties of self-ion implanted Fe and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Hardie, Christopher D.; Williams, Ceri A.; Xu, Shuo; Roberts, Steve G.

    2013-08-01

    Pure Fe and model Fe-Cr alloys containing 5, 10 and 14%Cr were irradiated with Fe+ ions at a maximum energy of 2 MeV to the same dose of 0.6 dpa at temperatures of 300 °C, 400 °C and 500 °C, and at dose rates corresponding to 6 × 10-4 dpa/s and 3 × 10-5 dpa/s. All materials exhibited an increase in hardness after irradiation at 300 °C. After irradiation at 400 °C, hardening was observed only in Fe-Cr alloys, and not in the pure Fe. After irradiation at 500 °C, no hardening was observed in any of the materials tested. For irradiations at both 300 °C and 400 °C, greater hardening was found in the Fe-Cr alloys irradiated at the lower dose rate. Transmission electron microscopy and atom probe tomography of Fe 5%Cr identified larger dislocation loop densities and sizes in the alloy irradiated with the high dose rate and Cr precipitation in the alloy irradiated with the low dose rate. Loss of defects at extended sinks such as dislocations and grain boundaries. Growth or shrinkage of defect clusters by the capture of point defects. Mutual annihilation by the recombination of a vacancy and interstitial. At low dose rates and/or high irradiation temperatures, reaction path (i) (sinks) dominates and at a high dose rates and/or low irradiation temperature reaction path (iii) (recombination) dominates [2]. The evolution of radiation damage such as dislocation loops and voids and phenomena such as radiation induced segregation, swelling and creep, depend on the fraction of point defects which migrate to sinks, recombine or cluster within the lattice and will be influenced by the reaction path that dominates the microstructural evolution of the material under irradiation.The relative proportions of these reaction types are directly dependent on the density and mobility of the defects, and hence dependent on dose rate and temperature. In iron, vacancy type defects are generally found to have significantly higher activation energy for migration compared to interstitial

  7. Structure, Mechanical Properties, and Fracture Behavior of a Fe-Cr-V Alloy Doped with Nitrogen by High-Temperature Gas-Phase Nitriding

    NASA Astrophysics Data System (ADS)

    Nikulin, Sergey A.; Khatkevich, Vladimir M.; Rogachev, Stanislav O.; Denisenko, Kristina S.

    2015-12-01

    The microstructure, phase composition, and room-temperature mechanical properties of the corrosion-resistant Fe-20pctCr-5pctV alloy doped with nitrogen by high-temperature gas-phase nitriding under different conditions have been investigated. The nitriding of the Fe-20pctCr-5pctV alloy at T = 1223 K to 1373 K (950 °C to 1100 °C) and subsequent annealing at T = 973 K (700 °C) lead to the precipitation of large vanadium nitride and disperse chromium nitride particles in the ferrite matrix. Such a treatment increases the strength of the Fe-20pctCr-5pctV alloy at room temperature by 1.6 times, while maintaining the adequate relative elongation. The alloy in the initial state and after nitriding is highly resistant to corrosion.

  8. Transmission electron microscopy investigation of the microstructure of Fe-Cr alloys induced by neutron and ion irradiation at 300 °C

    NASA Astrophysics Data System (ADS)

    Hernández-Mayoral, M.; Heintze, C.; Oñorbe, E.

    2016-06-01

    Four Fe-Cr binary alloys, with Cr content from 2.5 up to 12wt%, were neutron or ion irradiated up to a dose of 0.6 dpa at 300 °C. The microstructural response to irradiation has been characterised using Transmission Electron Microscopy (TEM). Both, neutrons and ions, gave rise to the formation of dislocation loops. The most striking difference between ion and neutron irradiation is the distribution of these loops in the sample. Except for the lowest Cr content, loops are distributed mainly along grain boundaries and dislocations in the neutron irradiated samples. The inhomogeneous distribution of dislocation loops could be related to the presence of α‧ precipitates in the matrix. In contrast, a homogeneous distribution is observed in all ion irradiated samples. This important difference is attributed to the orders of magnitude difference in dose rate between these two irradiation conditions. Moreover, the density of loops depends non-monotonically on Cr content in case of neutron irradiation, while it seems to increase with Cr content for ion implantation. Differences are also observed in terms of cluster size, with larger sizes for neutron irradiation than for ion implantation, again pointing towards an effect of the dose rate.

  9. Recrystallization Process in Fe-Cr-Al Oxide Dispersion-Strengthened Alloy: Microstructural Evolution and Recrystallization Mechanism

    NASA Astrophysics Data System (ADS)

    Pimentel, G.; Chao, J.; Capdevila, C.

    2014-05-01

    Mechanically alloyed iron-base oxide dispersion-strengthened (ODS) alloys are the class of advanced materials for application in heat exchangers tubing in which creep and oxidation resistance are paramount. The yttria dispersion in such alloys improves the high-temperature creep and stress rupture life. The strength is further enhanced by the development of a coarse-grained microstructure during recrystallization. Factors controlling the evolution of this desirable microstructure are explored in this work, focusing specifically on PM 2000. The results presented in terms of orientation imaging, transmission electron microscopy, and scanning electron microscopy indicate that the recrystallization process consists of two different stages. Before the coarse grain takes place, the alloy undergoes an extended recovery process followed by abnormal grain growth. The initial microstructure consisted of subgrains (submicrometer sizes) with a strong <110>∥RD fiber texture ( α fiber), which are transformed into coarse grains (mm sizes) with orientations <112>∥RD. The aim of this study is to describe the mechanisms involved in the intermediate stages of recrystallization process from the submicrometer grain size to the abnormal grain size.

  10. Water Vapor Effects on the Oxidation Behavior of Fe-Cr and Ni-Cr Alloys in Atmospheres Relevant to Oxy-fuel Combustion

    SciTech Connect

    Mu, N.; Jung, K. Y.; Yanar, N. M.; Meier, G. H.; Pettit, F. S.; Holcomb, G. R.

    2011-10-01

    The oxidation behavior of a number of Fe–Cr- and Ni–Cr-based alloys was studied in atmospheres relevant to oxyfuel combustion at 650 °C. Oxidation was greatly enhanced in ferritic model alloys exposed in low p(O{sub 2}) CO{sub 2} + 30%H{sub 2}O and Ar + 30%H{sub 2}O gases. Rapidly growing iron oxides appear to be porous and gas permeable. Transition from non-protective to protective oxidation occurs on alloys with higher Cr contents between 13.5 and 22 wt% in H{sub 2}O. Excess oxygen, usually found in the actual oxyfuel combustion environments, disrupts the selective oxidation of Fe–Cr alloys by accelerating vaporization of early-formed Cr{sub 2}O{sub 3} in combination with accelerated chromia growth induced by the H{sub 2}O. Rapid Cr consumption leads to the nucleation and rapid growth of iron oxides. On the contrary, Ni–Cr alloys are less affected by the presence of H{sub 2}O and excess O{sub 2}. The difference between Fe–Cr and Ni–Cr alloys is not clear but is postulated to involve less acceleration of chromia growth by water vapor for the latter group of alloys.

  11. Microstructure evolution in austenitic Fe-Cr-Ni alloys irradiated with rotons: comparison with neutron-irradiated microstructures

    NASA Astrophysics Data System (ADS)

    Gan, J.; Was, G. S.

    2001-08-01

    Irradiation-induced microstructures of high purity and commercial purity austenitic stainless steels were investigated using proton-irradiation. For high purity alloys, Fe-20Cr-9Ni (HP 304 SS), Fe-20Cr-24Ni and Ni-18Cr-9Fe were irradiated using 3.2 MeV protons between 300°C and 600°C at a dose rate of 7×10 -6 dpa/ s to doses up to 3.0 dpa. The commercial purity alloys, CP 304 SS and CP 316 SS were irradiated at 360°C to doses between 0.3 and 5.0 dpa. The dose, temperature and composition dependence of the number density and size of dislocation loops and voids were characterized. The changes in yield strength due to irradiation were estimated from Vickers hardness measurements and compared to calculations using a dispersed-barrier-hardening (DBH) model. The dose and temperature dependence of proton-irradiated microstructure (loops, voids) and the irradiation hardening are consistent with the neutron-data trend. Results indicate that proton-irradiation can accurately reproduce the microstructure of austenitic alloys irradiated in LWR cores.

  12. Influence of the chemical composition of rapidly quenched amorphous alloys (Ni, Fe, Cr)-B-Si on its crystallization process

    NASA Astrophysics Data System (ADS)

    Elmanov, G.; Dzhumaev, P.; Ivanitskaya, E.; Skrytnyi, V.; Ruslanov, A.

    2016-04-01

    This paper presents results of research of the structure and phase transformations during the multistage crystallization of the metallic glasses with the compositions Ni71,5Cr6,8Fe2,7B11,9Si7,1 and Ni63,4Cr7,4Fe4,3Mn0,8B15,6Si8,5 labeled as AWS BNi-2 according to American Welding Society. Differential scanning calorimetry (DSC), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray microanalysis (EDX) were used as experimental research methods. The influence of the alloys chemical composition (boron, manganese and iron) on the temperatures and the exothermic heat effects of phase transformations, as well as on the phase composition of alloys at three stages of crystallization was analyzed. We present a thermodynamic explanation of the observed heat effects. It has been shown that manganese has the main influence on the phase transformations temperatures and heat effects in these two alloys. It is also assumed that at the final crystallization stage simultaneously with the formation of phases Ni3B and β1-Ni3Si should occur the nucleation of borides of CrB type with high Cr and low Si content.

  13. Silicon`s role in determining swelling in neutron-irradiated Fe-Cr-Ni-Si alloys

    SciTech Connect

    Sekimura, N.; Garner, F. A.; Newkirk, J.W.

    1991-11-01

    Two silicon-modified alloy series, one based on Fe-15Cr-20Ni and another based on Fe-15Cr-25Ni were irradiated at target temperatures between 399 and 649{degree}C in EBR-II. The influence of silicon on swelling is more complex than previously envisioned and indicates that silicon plays two or more competing roles while in solution. Radiation-induced formation of {gamma}{prime} (Ni{sub 3}Si) precipitates is dependent on silicon and nickel content, as well as temperature. Precipitation of {gamma}{prime} appears to play only a minor role in void formation.

  14. Joining Techniques for Ferritic ODS Alloys

    SciTech Connect

    V.G. Krishnardula; V.G. Krishnardula; D.E. Clark; T.C. Totemeier

    2005-06-01

    This report presents results of research on advanced joining techniques for ferritic oxide-dispersion strengthened alloys MA956 and PM2000. The joining techniques studied were resistance pressure welding (also known as pressure forge welding), transient liquid phase bonding, and diffusion bonding. All techniques were shown to produce sound joints in fine-grained, unrecrystallized alloys. Post-bond heat treatment to produce a coarse-grained, recrystallized microstructure resulted in grain growth across the bondline for transient liquid phase and diffusion bonds, giving microstructures essentially identical to that of the parent alloy in the recrystallized condition. The effects of bond orientation, boron interlayer thickness, and bonding parameters are discussed for transient liquid phase and diffusion bonding. The report concludes with a brief discussion of ODS joining techniques and their applicability to GEN IV reactor systems.

  15. Helium entrapment in a nanostructured ferritic alloy

    SciTech Connect

    Edmondson, Philip D; Parish, Chad M; Zhang, Yanwen; Hallen, Dr Anders; Miller, Michael K

    2011-01-01

    The nanostructured ferritic alloy 14YWT has been irradiated with He ions to simulate accumulation of He during the service life of a nuclear reactor to test the hypothesis that the large surface area for nanoclusters is a preferential nucleation site for bubbles. Transmission electron microscopy and atom probe tomography showed that high number densities of He bubbles were formed on the surface of nanoclusters and Ti(C,N) precipitates, and along grain boundaries and dislocations. At higher fluences, facetted bubbles are formed and it is postulated that the lowest energy state configuration is the truncated rhombic dodecahedron.

  16. Effect of Cr content on the nanostructural evolution of irradiated ferritic/martensitic alloys: An object kinetic Monte Carlo model

    NASA Astrophysics Data System (ADS)

    Chiapetto, M.; Malerba, L.; Becquart, C. S.

    2015-10-01

    Self-interstitial cluster diffusivity in Fe-Cr alloys, model materials for high-Cr ferritic/martensitic steels, is known to be reduced in a non-monotonic way as a function of Cr concentration: it first decreases, then increases. This non-monotonic behaviour is caused by a relatively long-ranged attractive interaction between Cr atoms and crowdions and correlates well with the experimentally observed swelling in these alloys under neutron irradiation, also seen to first decrease and then increase with increasing Cr content, under comparable irradiation conditions. Moreover, recent studies reveal that C atoms dispersed in the Fe matrix form under irradiation complexes with vacancies which, in turn, act as trap for one-dimensionally migrating self-interstitial clusters. The mobility of one-dimensional migrating clusters is considered key to determine swelling susceptibility. However, no model has ever been built that quantitatively describes the dependence of swelling on Cr content, allowing for the presence of C in the matrix. In this work we developed physically-based sets of parameters for object kinetic Monte Carlo (OKMC) simulations intended to study the nanostructure evolution under irradiation in Fe-Cr-C alloys. The nanostructural evolution in Fe-C and in four Fe-Cr-C alloys (containing 2.5, 5, 9 and 12 wt.% Cr) neutron irradiated up to ∼0.6 dpa at 563 K was simulated according to the model and reference experiments were reproduced. Our model shows that the SIA cluster reduced mobility has a major influence on the nanostructural evolution: it increases the number of vacancy-SIA recombinations and thus leads to the suppression of voids formation. This provides a clear framework to interpret the non-monotonic dependence of swelling in Fe-Cr alloys versus Cr content. Our model also suggests that the amount of C in the matrix has an equally important role: high amounts of it may counteract the beneficial effect that Cr has in reducing swelling.

  17. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    SciTech Connect

    Zheng, M.; He, Y.R.; Rapp, R.A.

    1997-12-01

    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  18. High strength ferritic alloy-D53

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high strength ferritic alloy is described having from about 0.2% to about 0.8% by weight nickel, from about 2.5% to about 3.6% by weight chromium, from about 2.5% to about 3.5% by weight molybdenum, from about 0.1% to about 0.5% by weight vanadium, from about 0.1% to about 0.5% by weight silicon, from about 0.1% to about 0.6% by weight manganese, from about 0.12% to about 0.20% by weight carbon, from about 0.02% to about 0.1% by weight boron, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight phosphorous, a maximum of about 0.02% by weight sulfur, and the balance iron.

  19. Charpy impact test results for low-activation ferritic alloys

    SciTech Connect

    Cannon, N.S.; Hu, W.L.; Gelles, D.S.

    1987-05-01

    The objective of this work is to evaluate the shift of the ductile to brittle transition temperature (DBTT) and the reduction of the upper shelf energy (USE) due to neutron irradiation of low activation ferritic alloys. Six low activation ferritic alloys have been tested following irradiation at 365/sup 0/C to 10 dpa and compared with control specimens in order to assess the effect of irradiation on Charpy impact properties.

  20. Towards Radiation Tolerant Nanostructured Ferritic Alloys

    SciTech Connect

    Miller, Michael K; Hoelzer, David T; Russell, Kaye F

    2010-01-01

    The high temperature and irradiation response of a new class of nanostructured ferritic alloys have been investigated by atom probe tomography. These materials are candidate materials for use in the extreme environments that will be present in the next generation of power generating systems. Atom probe tomography has revealed that the yttria powder is forced into solid solution during the mechanical alloying process andsubsequently 2-nm-diameter Ti-, Y- and O-enriched nanoclusters are formedduring the extrusion process. These nanoclusters have been shown to be remarkably stable during isothermal annealing treatments up to 0.92 of the melting temperature and during proton irradiation up to 3 displacements per atom. No significant difference in sizes, compositions and number densities of the nanoclusters was also observed between the unirradiated and proton irradiated conditions. The grain boundaries were found to have high number densities of nanoclusters as well as chromium and tungsten segregation which pin the grain boundary to minimize creep and grain growth.

  1. The electrodeposition of FeCrNi stainless steel: microstructural changes induced by anode reactions.

    PubMed

    Hasegawa, Madoka; Yoon, Songhak; Guillonneau, Gaylord; Zhang, Yucheng; Frantz, Cédric; Niederberger, Christoph; Weidenkaff, Anke; Michler, Johann; Philippe, Laetitia

    2014-12-21

    The FeCrNi alloy, whose composition is close to that of stainless steel 304, was prepared by electrodeposition and characterized. Nanocrystalline FeCrNi (nc-FeCrNi) was obtained by employing a double-compartment cell where the anode is separated from the cathode compartment, while amorphous FeCrNi (a-FeCrNi) was deposited in a conventional single electrochemical cell. The carbon content of nc-FeCrNi was found to be significantly lower than that of a-FeCrNi, suggesting that carbon inclusion is responsible for the change in the microstructure. The major source of carbon is associated with the reaction compounds at the anode electrode, presumably decomposed glycine. Crystal structure analysis by XRD and TEM revealed that the as-deposited nc-FeCrNi deposits consist of α-Fe which transforms to γ-Fe upon thermal annealing. Nanoindentation tests showed that nc-FeCrNi exhibits higher hardness than a-FeCrNi, which is consistent with the inverse Hall-Petch behavior. PMID:25367332

  2. Microstructural examination of commercial ferritic alloys at 200 dpa

    NASA Astrophysics Data System (ADS)

    Gelles, D. S.

    1996-10-01

    Microstructures and density change measurements are reported for martensitic commercial steels HT-9 and modified 9Cr1Mo (T91) and oxide dispersion strengthened ferritic alloys MA956 and MA957 following irradiation in the FFTF/MOTA at 420°C to 200 dpa. Swelling as determined by density change remains below 2% for all conditions. Microstructures are found to be stable except in recrystallized grains of MA957, which are fabrication artifacts, with only minor swelling in the martensitic steels and α' precipitation in alloys with 12% or more chromium. These results further demonstrate the high swelling resistance and microstructural stability of the ferritic alloy class.

  3. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    NASA Astrophysics Data System (ADS)

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-11-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures.

  4. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    PubMed Central

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-01-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures. PMID:26548303

  5. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    DOE PAGESBeta

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; et al

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones.more » These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. Finally, the present research will broaden the applications of ferritic alloys to higher temperatures.« less

  6. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    SciTech Connect

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. Finally, the present research will broaden the applications of ferritic alloys to higher temperatures.

  7. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates.

    PubMed

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N; Huang, Shenyan; Teng, Zhenke; Liu, Chain T; Asta, Mark D; Gao, Yanfei; Dunand, David C; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E; Liaw, Peter K

    2015-01-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures. PMID:26548303

  8. Unusual Thermal Stability of Nano-structured Ferritic alloys

    SciTech Connect

    Wang, Xun-Li; Liu, Chain T; Stoica, A. D.; Keiderling, Dr. Uwe; Yang, Ling; Miller, Michael K; Fu, Chong Long; Ma, Dong; An, Ke

    2012-01-01

    A scientific question vitally important to the materials community is whether there exist self-assembled nanoclusters that are thermodynamically stable at elevated temperatures. Using in-situ neutron scattering, we characterized the structure and thermal stability of a nano-structured ferritic (NSF) alloy. Nanometer sized clusters were found to persist up to ~1400 C, providing direct evidence of a thermodynamically stable alloying state for the nanoclusters. Cluster formation requires the coexistence of Y, Ti, and O without the precipitation of oxide phases. The presence of thermally stable nanoclusters at grain boundaries limits the diffusion of Fe atoms, thereby stabilizing the microstructure of the ferritic matrix at high temperatures. Our experimental results provide physical insights of the dramatically improved high-temperature mechanical properties in NSF alloy and point to a new direction in alloy design.

  9. Development of Advanced Corrosion-Resistant Fe-Cr-Ni Austenitic Stainless Steel Alloy with Improved High-Temperature Strength and Creep-Resistance

    SciTech Connect

    Maziasz, P.J.; Swindeman, R.W.

    2001-06-15

    In February of 1999, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory (ORNL) and Special Metals Corporation - Huntington Alloys (formerly INCO Alloys International, Inc.) to develop a modified wrought austenitic stainless alloy with considerably more strength and corrosion resistance than alloy 800H or 800HT, but with otherwise similar engineering and application characteristics. Alloy 800H and related alloys have extensive use in coal flue gas environments, as well as for tubing or structural components in chemical and petrochemical applications. The main concept of the project was make small, deliberate elemental microalloying additions to this Fe-based alloy to produce, with proper processing, fine stable carbide dispersions for enhanced high temperature creep-strength and rupture resistance, with similar or better oxidation/corrosion resistance. The project began with alloy 803, a Fe-25Cr-35NiTi,Nb alloy recently developed by INCO, as the base alloy for modification. Smaller commercial developmental alloy heats were produced by Special Metal. At the end of the project, three rounds of alloy development had produced a modified 803 alloy with significantly better creep resistance above 815 C (1500 C) than standard alloy 803 in the solution-annealed (SA) condition. The new upgraded 803 alloy also had the potential for a processing boost in that creep resistance for certain kinds of manufactured components that was not found in the standard alloy. The upgraded 803 alloy showed similar or slightly better oxidation and corrosion resistance relative to standard 803. Creep strength and oxidation/corrosion resistance of the upgraded 803 alloy were significantly better than found in alloy 800 H, as originally intended. The CRADA was terminated in February 2003. A contributing factor was Special Metals Corporation being in Chapter 11 Bankruptcy. Additional testing, further commercial scale-up, and any potential

  10. Dual and Triple Ion-Beam Irradiations of Fe, Fe(Cr) and Fe(Cr)-ODS Final Report: IAEA SMoRE CRP

    SciTech Connect

    Fluss, M J; Hsiung, L L; Marian, J

    2011-11-20

    Structures of nanoparticles in Fe-16Cr-4.5Al-0.3Ti-2W-0.37Y2O3 (K3) and Fe-20Cr-4.5Al-0.34Ti-0.5Y2O3 (MA956) oxide dispersion strengthened (ODS) ferritic steels produced by mechanical alloying (MA) and followed by hot extrusion have been studied using high-resolution transmission electron microscopy (HRTEM) techniques to gain insight about the formation mechanism of nanoparticles in MA/ODS steels. The observations of Y-Al-O complex-oxide nanoparticles in both ODS steels imply that decomposition of Y2O3 in association with internal oxidation of Al occurred during mechanical alloying. While the majority of oxide nanoparticles formed in both steels is Y4Al2O9, a few oxide particles of YAlO3 are also occasionally observed. These results reveal that Ti (0.3 wt %) plays an insignificant role in forming oxide nanoparticles in the presence of Al (4.5 wt %). HRTEM observations of crystalline nanoparticles larger than {approx}2 nm and amorphous or disordered cluster domains smaller than {approx}2 nm provide an insight into the formation mechanism of oxide nanoparticle in MA/ODS steels, which we believe from our observations involves a solid-state amorphous precursor followed by recrystallization. Dual ion-beam irradiations using He{sup +} + Fe{sup +8} ions were employed to gain more detailed insight about the role of nanoparticles in suppressing radiation-induced swelling. This is elaborated through TEM examinations of cavity distributions in ion-irradiated Fe-14Cr and K3-ODS ferritic steels. HRTEM observations of helium-filled cavities (helium bubbles) preferably trapped at nanoscale oxide particles and clusters in ion-irradiated K3-ODS are presented. Finally, we describe the results from triple ion-beam irradiations using H{sup +} + He{sup +} + Fe{sup +8} ions to emulate fusion first wall radiation effects. Preliminary work is reported that confirms the existence of significant hydrogen synergistic effects described earlier by Tanaka et al., for Fe(Cr) and by Wakai et al

  11. Ferritic Fe-Mn alloy for cryogenic applications

    DOEpatents

    Hwang, Sun-Keun; Morris, Jr., John W.

    1979-01-01

    A ferritic, nickel-free alloy steel composition, suitable for cryogenic applications, which consists essentially of about 10-13% manganese, 0.002-0.01% boron, 0.1-0.5% titanium, 0-0.05% aluminum, and the remainder iron and incidental impurities normally associated therewith.

  12. Development of Advanced Corrosion-Resistant Fe-Cr-Ni Austenitic Stainless Steel Alloy with Improved High Temperature Strenth and Creep-Resistance

    SciTech Connect

    Maziasz, PJ

    2004-09-30

    In February of 1999, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory (ORNL) and Special Metals Corporation-Huntington Alloys (formerly INCO Alloys International, Inc.) to develop a modified wrought austenitic stainless alloy with considerably more strength and corrosion resistance than alloy 800H or 800HT, but with otherwise similar engineering and application characteristics. Alloy 800H and related alloys have extensive use in coal flue gas environments, as well as for tubing or structural components in chemical and petrochemical applications. The main concept of the project was make small, deliberate elemental microalloying additions to this Fe-based alloy to produce, with proper processing, fine stable carbide dispersions for enhanced high temperature creep-strength and rupture resistance, with similar or better oxidation/corrosion resistance. The project began with alloy 803, a Fe-25Cr-35NiTi,Nb alloy recently developed by INCO, as the base alloy for modification. Smaller commercial developmental alloy heats were produced by Special Metals. At the end of the project, three rounds of alloy development had produced a modified 803 alloy with significantly better creep resistance above 815EC (1500EC) than standard alloy 803 in the solution-annealed (SA) condition. The new upgraded 803 alloy also had the potential for a processing boost in that creep resistance for certain kinds of manufactured components that was not found in the standard alloy. The upgraded 803 alloy showed similar or slightly better oxidation and corrosion resistance relative to standard 803. Creep strength and oxidation/corrosion resistance of the upgraded 803 alloy were significantly better than found in alloy 800H, as originally intended. The CRADA was terminated in February 2003. A contributing factor was Special Metals Corporation being in Chapter 11 Bankruptcy. Additional testing, further commercial scale-up, and any potential

  13. The Role of Alloying Elements in Nanostructured Ferritic Steels

    SciTech Connect

    Miller, Michael K; Parish, Chad M

    2010-01-01

    The roles of the alloying elements in three nanostructured ferritic alloys (14YWT, MA957 and Eurofer 97) have been established through the characterisation of the microstructure by atom probe tomography and spectrum imaging in a transmission electron microscope. Cr, W, Mo, Ti and Y were found in the ferrite matrix and contributed to solid solution hardening. Ti, Y, C, O and N were found in high number densities of precipitates and nanoclusters both in the grain interior and on grain boundaries and thereby contributed to precipitation hardening. Cr, W and Mo were enriched at the intraparticle regions of the grain boundaries. The solute segregation and precipitation pinned the grain boundaries and contributed to the excellent creep properties of the alloys.

  14. High Temperature Fracture Characteristics of a Nanostructured Ferritic Alloy (NFA)

    SciTech Connect

    Byun, Thak Sang; Kim, Jeoung H; Ji Hyun, Yoon; Hoelzer, David T

    2010-01-01

    High temperature fracture behavior has been investigated for the nanostructured ferritic alloy 14YWT (SM10). The fracture toughness of the alloy was above 140 MPa m at low temperatures, room temperature (RT) and 200 C, but decreased to a low fracture toughness range of 52 82 MPa m at higher temperatures up to 700 C. This behavior was explained by the fractography results indicating that the unique nanostructure of 14YWT alloy produced shallow plasticity layers at high temperatures and a low-ductility grain boundary debonding occurred at 700 C.

  15. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    SciTech Connect

    Rieken, Joel

    2011-12-13

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

  16. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Rieken, Joel Rodney

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from different

  17. Interaction UMo fuel with Fe and FeCr

    NASA Astrophysics Data System (ADS)

    Nikitin, S. N.; Shornikov, D. P.; Tarasov, B. A.; Baranov, V. G.

    2016-04-01

    Uranium-molybdenum alloys are perspective nuclear fuel for fast reactors. In this work, a study was conducted of the interaction of uranium-molybdenum alloy with iron and chromium steel at an elevated temperature of 750 °C for 5 hours. It was found that the constant rate of the interaction layer growth for diffusion couple UMo/FeCr is about 5.4-10-12 m2/s at 750 °C. The phase composition of the interaction layers for the both diffusion couples was determined. The interaction comes along the grain boundaries, there are not interacts UMo alloy grain in the structure of the diffusion zone.

  18. FEG-SEM investigation of α-alumina scales formed on FeCrAlY alloys oxidised at 1200° C

    NASA Astrophysics Data System (ADS)

    Al-Badairy, H.; Tatlock, G.; Fawcett, S.; Beahan, P.; Hunt, J.

    2005-05-01

    This work is part of an ongoing European funded project, “SMILER”, with the aim of improving the performance of alumina forming Fe-20Cr-5Al-Y alloys for high temperature industrial applications. One aspect of the project is to investigate the influence of additives on the oxidation behaviour of these alloys. During this study a LEO 1550 FESEM (field emission scanning electron microscope), equipped with INCA X-ray microanalysis facilities was used. Ultra-high-purity model alloys, where the levels of additives (Hf, Zr, Ti, Si, La and Y) were carefully controlled, and two commercial Aluchrom YHfAl and Kanthal AMPT alloys were oxidised at 1200° C for up to 3100h (100h/cycle). The YHfAl, (Y+Ti+Zr)- and (Y+Zr+Hf)-containing alloys showed the highest oxidation rates when oxidised, whereas the La-containing alloy showed the lowest oxidation rate. However, the La-containing alloy spalled the most, while the (Y+Zr+Hf)-containing and YHfAl alloys showed little spallation, and the additives appeared to have a major influence on the spallation of the α -alumina scale formed. On the alloys with La and Si respectively, the scale spalled at the scale/metal interface (adhesively), whereas on alloys containing (Y+Hf+Ti) and (Y+Hf+Zr) and the YHfAl alloy, the scale spalled mainly in a cohesive manner (within the scale). Also, the added elements affected the scale topography. In general the scale had a columnar structure at the scale/metal interface, whereas the grains were equiaxed at the scale/gas interface. However, in the case of YHfAl and (Y+Zr+Hf)-containing alloys, a sunflower type structure was observed in both fractured samples, in the regions where the scale spalled cohesively. Preliminary EDX analyses revealed that, in the case of YHfAl, for example, the center of the sunflower structure was rich in Mg. This suggests that there may be inhomogeneities in the metal substrate, prior to oxidation, where high concentrations of Mg increase the local oxide growth rate.

  19. Castable hot corrosion resistant alloy

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A. (Inventor); Holt, William H. (Inventor)

    1988-01-01

    Some 10 wt percent nickel is added to an Fe-base alloy which has a ferrite microstructure to improve the high temperature castability and crack resistance while about 0.2 wt percent zirconium is added for improved high temperatur cyclic oxidation and corrosion resistance. The basic material is a high temperature FeCrAl heater alloy, and the addition provides a material suitable for burner rig nozzles.

  20. Selective aluminum dissolution as a means to observe the microstructure of nanocrystalline intermetallic phases from Al-Fe-Cr-Ti-Ce rapidly solidified alloy.

    PubMed

    Michalcová, Alena; Vojtěch, Dalibor; Novák, Pavel

    2013-02-01

    Rapidly solidified aluminum alloys are promising materials with very fine microstructure. The microscopy observation of these materials is complicated due to overlay of fcc-Al matrix and different intermetallic phases. A possible way to solve this problem is to dissolve the Al matrix. By this process powder formed by single intermetallic phase particles is obtained. In this paper a new aqueous based dissolving agent for Al-based alloy is presented. The influence of oxidation agent (FeCl(3)) concentration on quality of extraction process was studied. PMID:23177792

  1. Structural disorder and magnetism in the spin-gapless semiconductor CoFeCrAl

    NASA Astrophysics Data System (ADS)

    Choudhary, Renu; Kharel, Parashu; Valloppilly, Shah R.; Jin, Yunlong; O'Connell, Andrew; Huh, Yung; Gilbert, Simeon; Kashyap, Arti; Sellmyer, D. J.; Skomski, Ralph

    2016-05-01

    Disordered CoFeCrAl and CoFeCrSi0.5Al0.5 alloys have been investigated experimentally and by first-principle calculations. The melt-spun and annealed samples all exhibit Heusler-type superlattice peaks, but the peak intensities indicate a substantial degree of B2-type chemical disorder. Si substitution reduces the degree of this disorder. Our theoretical analysis also considers several types of antisite disorder (Fe-Co, Fe-Cr, Co-Cr) in Y-ordered CoFeCrAl and partial substitution of Si for Al. The substitution transforms the spin-gapless semiconductor CoFeCrAl into a half-metallic ferrimagnet and increases the half-metallic band gap by 0.12 eV. Compared CoFeCrAl, the moment of CoFeCrSi0.5Al0.5 is predicted to increase from 2.01 μB to 2.50 μB per formula unit, in good agreement with experiment.

  2. Characterisation of Cr, Si and P distribution at dislocations and grain-boundaries in neutron irradiated Fe-Cr model alloys of low purity

    NASA Astrophysics Data System (ADS)

    Kuksenko, V.; Pareige, C.; Genevois, C.; Pareige, P.

    2013-03-01

    Segregations at some dislocations and grain boundaries in Fe-5%Cr, Fe-9%Cr and Fe-12%Cr model alloys of low purity after neutron irradiation at 300 °C up to 0.6 dpa have been analyzed with atom probe tomography. All dislocation lines and low- and high-angle grain boundaries (GBs) which have been observed were enriched with Cr, Si and P. The segregations reveal the different dislocation structures associated to different type of analysed GBs. Cr and Si atoms were found to be nonhomogenously distributed around the dislocation cores because of the non isotropic stress field induced by edge dislocation lines. Concerning GBs, precipitate free zones (PFZs) are exhibited around the planar defects which were analysed in Fe-9%Cr and Fe-12%Cr model alloys. These PFZ are size dependant with the nominal level of Cr.

  3. The effect of helium on microstructural evolution and mechanical properties of Fe-Cr-Ni alloys as determined in a spectral tailoring experiment

    SciTech Connect

    Sekimura, N. ); Garner, F.A. ); Griffin, R.D. )

    1991-11-01

    Fe-15Cr-XNi alloys irradiated at both low (0.66 to 1.2) and very high (27 to 58) helium/dpa levels exhibit significantly different levels of strengthening due to an unprecedented refinement of cavity microstructure at the very high helium levels. When compounded with the nickel dependence of helium generation, the cavity distribution for some irradiation conditions and alloy compositions can be driven below the critical radius for bubble-to-void conversion, leading to a delay in swelling. The critical radius also appears to be dependent on the nickel level. The refinement may not have resulted from the high helium levels alone, however but also may have been influenced by differences in displacement rate and temperature history in the two experiments.

  4. Role of oxygen in the angular distribution of sputtered constituents from Fe/Cr alloy studied by laser post-ionization SNMS

    NASA Astrophysics Data System (ADS)

    Im, Hoong-Sun; Ichimura, S.

    1997-02-01

    Laser post-ionization sputtered neutral mass spectrometry (SNMS) has been applied to study the angular distribution of the sputtered constituents of Fe-40at%Cr alloys. Preferred Cr ejection was observed in the direction of the target normal under sputtering in atmosphere with a sufficient amount of oxygen gas, while there is no distinct difference in the angular dependence of the ratio of ejected components without oxygen. Comparing the results obtained by this method with those by the thin film deposition method, it is certified that the same results can be attained by both methods, although in-situ measurement of the angular distribution of the sputtered constituents is possible only by the laser SNMS method. This tendency is considered to be due to the formation of Fe segregated layeres on the surface of the alloy by the presence of oxygen.

  5. The influence of cooling rate and Fe/Cr content on the evolution of Fe-rich compounds in a secondary Al-Si-Cu diecasting alloy

    NASA Astrophysics Data System (ADS)

    Fabrizi, A.; Timelli, G.

    2016-03-01

    This study investigates the morphological evolution of primary α-Al(Fe,Mn,Cr)Si phase in a secondary Al-Si-Cu alloy with respect to the initial Fe and Cr contents as well as to the cooling rate. The solidification experiments have been designed in order to cover a wide range of cooling rates, and the Fe and Cr contents have been varied over two levels. Metallographic and image analysis techniques have been used to quantitatively examine the microstructural changes occurring at different experimental conditions. The morphological evolution of the α-Fe phase has been also analysed by observing deep etched samples. By changing the cooling rate, α-Al15(Fe,Mn,Cr)3Si2 dodecahedron crystals, as well as Chinese- script, branched structures and dendrites form, while primary coarse β-Al5(Fe,Mn)Si needles appear in the alloy with the highest Fe content at low cooling rates.

  6. Mechanical alloying of lanthana-bearing nanostructured ferritic steels

    SciTech Connect

    Somayeh Paseban; Indrajit Charit; Yaqiao Q. Wu; Jatuporn Burns; Kerry N. Allahar; Darryl P. Butt; James I. Cole

    2013-09-01

    A novel nanostructured ferritic steel powder with the nominal composition Fe–14Cr–1Ti–0.3Mo–0.5La2O3 (wt.%) was developed via high energy ball milling. La2O3 was added to this alloy instead of the traditionally used Y2O3. The effects of varying the ball milling parameters, such as milling time, steel ball size and ball to powder ratio, on the mechanical properties and micro structural characteristics of the as-milled powder were investigated. Nanocrystallites of a body-centered cubic ferritic solid solution matrix with a mean size of approximately 20 nm were observed by transmission electron microscopy. Nanoscale characterization of the as-milled powder by local electrode atom probe tomography revealed the formation of Cr–Ti–La–O-enriched nanoclusters during mechanical alloying. The Cr:Ti:La:O ratio is considered “non-stoichiometric”. The average size (radius) of the nanoclusters was about 1 nm, with number density of 3.7 1024 m3. The mechanism for formation of nanoclusters in the as-milled powder is discussed. La2O3 appears to be a promising alternative rare earth oxide for future nanostructured ferritic steels.

  7. Development and quality assessments of commercial heat production of ATF FeCrAl tubes

    SciTech Connect

    Yamamoto, Yukinori

    2015-09-01

    Development and quality assessment of the 2nd generation ATF FeCrAl tube production with commercial manufacturers were conducted. The manufacturing partners include Sophisticated Alloys, Inc. (SAI), Butler, PA for FeCrAl alloy casting via vacuum induction melting, Oak Ridge National Laboratory (ORNL) for extrusion process to prepare the master bars/tubes to be tube-drawn, and Rhenium Alloys, Inc. (RAI), North Ridgeville, OH, for tube-drawing process. The masters bars have also been provided to Los Alamos National Laboratory (LANL) who works with Century Tubes, Inc., (CTI), San Diego, CA, as parallel tube production effort under the current program.

  8. Design of alumina forming FeCrAl steels for lead or lead-bismuth cooled fast reactors

    NASA Astrophysics Data System (ADS)

    Lim, Jun; Hwang, Il Soon; Kim, Ji Hyun

    2013-10-01

    Iron-chromium-aluminum alloys containing 15-20 wt.% Cr and 4-6 wt.% Al have shown excellent corrosion resistance in the temperature range up to 600 °C or higher in liquid lead and lead-bismuth eutectic environments by the formation of protective Al2O3 layers. However, the higher Cr and Al concentrations in ferritic alloys could be problematic because of severe embrittlement in the manufacturing process as well as in service, caused by the formation of brittle phases. For this reason, efforts worldwide have so far mainly focused on the development of aluminizing surface treatments. However, aluminizing surface treatments have major disadvantages of cost, processing difficulties and reliability issues. In this study, a new FeCrAl alloy is proposed for structural materials in lead and lead-bismuth cooled nuclear applications. The alloy design relied on corrosion experiments in high temperature lead and lead-bismuth eutectic environments and computational thermodynamic calculations using the commercial software, JMatPro. The design of new alloys has focused on the optimization of Cr and Al levels for the formation of an external Al2O3 layer which can provide excellent oxidation and corrosion resistance in liquid lead alloys in the temperature range 300-600 °C while still retaining workable mechanical properties.

  9. A study of the micro- and nanoscale deformation behavior of individual austenitic dendrites in a FeCrMoVC cast alloy using micro- and nanoindentation experiments

    NASA Astrophysics Data System (ADS)

    Zeisig, J.; Hufenbach, J.; Wendrock, H.; Gemming, T.; Eckert, J.; Kühn, U.

    2016-04-01

    Micro- and nanoindentation experiments were conducted to investigate the deformation mechanisms in a Fe79.4Cr13Mo5V1C1.6 (wt. %) cast alloy. This alloy consists of an as cast microstructure mainly composed of austenite, martensite, and a complex carbide network. During microhardness testing, metastable austenite transforms partially into martensite confirmed by electron backscatter diffraction. For nanoindentation tests, two different indenter geometries were applied (Berkovich and cube corner type). Load-displacement curves of nanoindentation in austenitic dendrites depicted pop-ins after transition into plastic deformation for both nanoindenters. Characterizations of the region beneath a nanoindent by transmission electron microscopy revealed a martensitic transformation as an activated deformation mechanism and suggest a correlation with the pop-in phenomena of the load-displacement curves. Furthermore, due to an inhomogeneous chemical composition within the austenitic dendrites, more stabilized regions deform by mechanical twinning. This additional deformation mechanism was only observed for the cube corner indenter with the sharper geometry since higher shear stresses are induced beneath the contact area.

  10. Roles of Vacancy/Interstitial Diffusion and Segregation in the Microchemistry at Grain Boundaries of Irradiated Fe-Cr-Ni alloys

    DOE PAGESBeta

    Yang, Ying; Field, Kevin G.; Allen, Todd R.; Busby, Jeremy T.

    2016-02-23

    A detailed analysis of the diffusion fluxes near and at grain boundaries of irradiated Fe–Cr–Ni alloys, induced by preferential atom-vacancy and atom-interstitial coupling, is presented. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. The preferential atom-vacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. The calculated fluxes up to 10 dpa suggested the dominant diffusion mechanism for chromium and iron is via vacancy,more » while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly modified by the segregation induced by irradiation, leading to the oscillatory behavior of alloy compositions in this region.« less

  11. High-resolution chemical analysis by STEM-EELS of nanosized oxide particles in a mechanically-alloyed FeCrAl intermetallic

    SciTech Connect

    Morris, D.G. Muñoz-Morris, M.A.

    2015-05-15

    The chemical composition of nanosized oxides has been analysed in a mechanically-alloyed (MA) iron–chromium–aluminium intermetallic containing yttria additions using an aberration-corrected, high-resolution scanning transmission electron microscope (STEM). The oxide particles are seen to contain yttrium and oxygen only, but very little of the matrix metallic elements, while the matrix in the immediate vicinity shows a very low iron content. Possible reasons for the change of matrix composition outside the particle-matrix interface are discussed. - Highlights: • High-resolution chemical analysis of oxide particles was performed using STEM-EELS. • Oxide particles contain Y and O but essentially no elements from the Fe–Cr–Al matrix. • The matrix immediately outside the particles appears to be depleted in Fe. • Diffusion of Y during particle growth possibly transports vacancies to the interface.

  12. Nucleation and phase selection in undercooled Fe-Cr-Ni melts. Part 2: Containerless solidification experiments

    SciTech Connect

    Volkmann, T.; Herlach, D.M.; Loeser, W.

    1997-02-01

    The solidification behavior of undercooled Fe-Cr-Ni melts of different compositions is investigated with respect to the competitive formation of {delta}-bcc (ferrite) and {gamma}-fcc phase (austenite). Containerless solidification experiments, electromagnetic levitation melting and drop tube experiments of atomized particles, show that {delta} (bcc) solidification is preferred in the highly undercooled melt even at compositions where {delta} is metastable. Time-resolved detection of the recalescence events during crystallization at different undercooling levels enable the determination of a critical undercooling for the transition to metastable bcc phase solidification in equilibrium fcc-type alloys. Measurements of the growth velocities of stable and metastable phases, as functions of melt undercooling prior to solidification, reveal that phase selection is controlled by nucleation. Phase selection diagrams for solidification processes as function of alloy composition and melt undercooling are derived from two types of experiments: X-ray phase analysis of quenched samples and in situ observations of the recalescence events of undercooled melts. The experimental results fit well with the theoretical predictions of the metastable phase diagram and the improved nucleation theory presented in an earlier article. In particular, the tendency of metastable {delta} phase formation in a wide composition range is confirmed.

  13. The dependence of helium generation rate on nickel content of Fe Cr Ni alloys irradiated to high dpa levels in EBR-II

    NASA Astrophysics Data System (ADS)

    Garner, F. A.; Oliver, B. M.; Greenwood, L. R.

    1998-10-01

    Fusion-relevant helium-effects experiments conducted on austenitic steels in the Materials Open Test Assembly (MOTA) of the Fast Flux Test Facility (FFTF) fast reactor had to recognize the contributions of both the high neutron energy (n,α) reactions and that of the 58Ni(n,γ) 59Ni(n,α) reaction sequence with low energy neutrons. An experiment conducted in the harder neutron spectra found within the core of Experimental Breeder Reactor-II (EBR-II) has shown that the helium in this reactor was generated almost exclusively from the interaction of high energy neutrons with the natural isotopes of nickel. There was very little contribution from 59Ni. The helium production was found to scale directly with the nickel content over the range 25-75% Ni. Even at very high neutron exposures, the helium production in such reactors can be predicted within 5% accuracy on the basis of high energy reactions, as demonstrated by an experiment conducted on three Fe-15Cr-Ni ternary alloys irradiated to doses of 75-131 dpa in EBR-II.

  14. The role of nickel in radiation damage of ferritic alloys

    DOE PAGESBeta

    Osetskiy, Yury N.; Anento, Napoleon; Serra, Anna; Terentyev, Dmitry

    2014-11-26

    According to the modern theory damage evolution under neutron irradiation depends on the fraction of self interstitial atoms (SIAs) produced in the form of one-dimensionally (1-D) glissile clusters. These clusters, having a low interaction cross-section with other defects, sink mainly on grain boundaries and dislocations creating the so-called production bias. It is known empirically that addition of certain alloying elements affect many radiation effects, including swelling, however the mechanisms are unknown in many cases. In this paper we report the results of an extensive multi-technique atomistic level modeling of SIA clusters mobility in bcc Fe-Ni alloys with Ni content frommore » 0.8 to 10 at.%. We have found that Ni interacts strongly with periphery of clusters affecting their mobility. The total effect is defined by all Ni atoms interacting with the cluster at the same time and can be significant even in low-Ni alloys. Thus 1nm (37SIAs) cluster is practically immobile at T < 500K in the Fe-0.8at.% Ni alloy. Increasing cluster size and Ni content enhance cluster immobilization. Furthermore, this effect should have quite broad consequences in swelling rate, matrix damage accumulation, radiation induced hardening, etc. and the results obtained help in better understanding and prediction of radiation effects in Fe-Ni ferritic alloys.« less

  15. The role of nickel in radiation damage of ferritic alloys

    SciTech Connect

    Osetskiy, Yury N.; Anento, Napoleon; Serra, Anna; Terentyev, Dmitry

    2014-11-26

    According to the modern theory damage evolution under neutron irradiation depends on the fraction of self interstitial atoms (SIAs) produced in the form of one-dimensionally (1-D) glissile clusters. These clusters, having a low interaction cross-section with other defects, sink mainly on grain boundaries and dislocations creating the so-called production bias. It is known empirically that addition of certain alloying elements affect many radiation effects, including swelling, however the mechanisms are unknown in many cases. In this paper we report the results of an extensive multi-technique atomistic level modeling of SIA clusters mobility in bcc Fe-Ni alloys with Ni content from 0.8 to 10 at.%. We have found that Ni interacts strongly with periphery of clusters affecting their mobility. The total effect is defined by all Ni atoms interacting with the cluster at the same time and can be significant even in low-Ni alloys. Thus 1nm (37SIAs) cluster is practically immobile at T < 500K in the Fe-0.8at.% Ni alloy. Increasing cluster size and Ni content enhance cluster immobilization. Furthermore, this effect should have quite broad consequences in swelling rate, matrix damage accumulation, radiation induced hardening, etc. and the results obtained help in better understanding and prediction of radiation effects in Fe-Ni ferritic alloys.

  16. Modified ferritic iron alloys with improved high-temperature mechanical properties and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.

    1975-01-01

    An alloy modification program was conducted in which the compositions of two existing Fe-Cr-Al alloys (Armco 18SR and GE-1541) were changed to achieve either improved high-temperature strength or improved fabricability. Only modifications of Armco 18SR were successful in achieving increased strength without loss of fabricability or oxidation resistance. The best modified alloy, designated NASA-18T, had twice the rupture strength of Armco 18SR at 800 and 1000 C. The NASA-18T alloy also had better oxidation resistance than Armco 18SR and comparable fabricability. The nominal composition of NASA-18T is Fe-18Cr-2Al-1Si-1.25Ta. All attempted modifications of the GE-1541 alloy were unsuccessful in terms of achieving better fabricability without sacrificing high-temperature strength and oxidation resistance.

  17. Investigations of Local Corrosion Behavior of Plasma-Sprayed FeCr Nanocomposite Coating by SECM

    NASA Astrophysics Data System (ADS)

    Shi, Xi; Shu, Mingyong; Zhong, Qingdong; Zhang, Junliang; Zhou, Qiongyu; Bui, Quoc Binh

    2016-02-01

    FeCr alloy coating can be sprayed on low-carbon steel to improve the corrosion resistance because of FeCr alloy's high anti-corrosion capacity. In this paper, Fe microparticles/Cr nanoparticles coating (NFC) and FeCr microparticles coating (MFC) were prepared by atmospheric plasma spraying and NFC was heat-treated under hydrogen atmosphere at 800 °C (HNFC). EDS mapping showed no penetration of Ni in MFC and NFC while penetration of Ni occurred in HNFC. X-ray diffraction results indicated the form of the NiCrFe (bcc) solid solution in HNFC. SECM testing in 3.5 (wt.%) NaCl revealed that the anti-corrosion capacity of NFC improved compared with MFC, while HNFC improved further.

  18. Analysis of the FeCrAl Accident Tolerant Fuel Concept Benefits during BWR Station Blackout Accidents

    SciTech Connect

    Robb, Kevin R

    2015-01-01

    Iron-chromium-aluminum (FeCrAl) alloys are being considered for fuel concepts with enhanced accident tolerance. FeCrAl alloys have very slow oxidation kinetics and good strength at high temperatures. FeCrAl could be used for fuel cladding in light water reactors and/or as channel box material in boiling water reactors (BWRs). To estimate the potential safety gains afforded by the FeCrAl concept, the MELCOR code was used to analyze a range of postulated station blackout severe accident scenarios in a BWR/4 reactor employing FeCrAl. The simulations utilize the most recently known thermophysical properties and oxidation kinetics for FeCrAl. Overall, when compared to the traditional Zircaloy-based cladding and channel box, the FeCrAl concept provides a few extra hours of time for operators to take mitigating actions and/or for evacuations to take place. A coolable core geometry is retained longer, enhancing the ability to stabilize an accident. Finally, due to the slower oxidation kinetics, substantially less hydrogen is generated, and the generation is delayed in time. This decreases the amount of non-condensable gases in containment and the potential for deflagrations to inhibit the accident response.

  19. Discussion on the Alloying Element Partition and Growth Kinetics of Proeutectoid Ferrite in Fe-C-Mn-X Alloys

    NASA Astrophysics Data System (ADS)

    Wei, R.; Enomoto, M.

    2011-12-01

    Experimental data on alloying element partition and growth kinetics of proeutectoid ferrite in quaternary Fe-C-Mn-Si, Ni, and Co alloys were reanalyzed using an approximate method, which permits a quick evaluation of alloy partitioning to be made. The method yielded results in good agreement with DICTRA and is applicable to Fe-C base multicomponent alloys. Differences of the predicted local condition at the α/ γ boundary from those previously presented in the alloys are noted.

  20. Irradiation-induced formation of a spinel phase at the FeCr/MgO interface

    SciTech Connect

    Xu, Yun; Yadav, Satyesh Kumar; Aguiar, Jeffery A.; Anderoglu, Osman; Baldwin, Jon Kevin; Wang, Yongqiang; Misra, Amit; Luo, Hongmei; Uberuaga, Blas P.; Li, Nan

    2015-04-27

    Oxide dispersion strengthened ferritic/martensitic alloys have attracted significant attention for their potential uses in future nuclear reactors and storage vessels, as the metal/oxide interfaces act as stable high-strength sinks for point defects while also dispersing helium. Here, in order to unravel the evolution and interplay of interface structure and chemistry upon irradiation in these types of materials, an atomically sharp FeCr/MgO interface was synthesized at 500 °C and separately annealed and irradiated with Ni3+ ions at 500 °C. After annealing, a slight enrichment of Cr atoms was observed at the interface, but no other structural changes were found. However, under irradiation, sufficient Cr diffuses across the interface into the MgO to form a Cr-enriched transition layer that contains spinel precipitates. First-principles calculations indicate that it is energetically favorable to incorporate Cr, but not Fe, substitutionally into MgO. Furthermore, our results indicate that irradiation can be used to form new phases and complexions at interfaces, which may have different radiation tolerance than the pristine structures.

  1. Irradiation-induced formation of a spinel phase at the FeCr/MgO interface

    DOE PAGESBeta

    Xu, Yun; Yadav, Satyesh Kumar; Aguiar, Jeffery A.; Anderoglu, Osman; Baldwin, Jon Kevin; Wang, Yongqiang; Misra, Amit; Luo, Hongmei; Uberuaga, Blas P.; Li, Nan

    2015-04-27

    Oxide dispersion strengthened ferritic/martensitic alloys have attracted significant attention for their potential uses in future nuclear reactors and storage vessels, as the metal/oxide interfaces act as stable high-strength sinks for point defects while also dispersing helium. Here, in order to unravel the evolution and interplay of interface structure and chemistry upon irradiation in these types of materials, an atomically sharp FeCr/MgO interface was synthesized at 500 °C and separately annealed and irradiated with Ni3+ ions at 500 °C. After annealing, a slight enrichment of Cr atoms was observed at the interface, but no other structural changes were found. However, undermore » irradiation, sufficient Cr diffuses across the interface into the MgO to form a Cr-enriched transition layer that contains spinel precipitates. First-principles calculations indicate that it is energetically favorable to incorporate Cr, but not Fe, substitutionally into MgO. Furthermore, our results indicate that irradiation can be used to form new phases and complexions at interfaces, which may have different radiation tolerance than the pristine structures.« less

  2. Microgravity experiments on the effect of internal flow on solidification of Fe-Cr-Ni stainless steels.

    PubMed

    Hanlon, Alaina B; Matson, Douglas M; Hyers, Robert W

    2006-09-01

    A new hypothesis has been developed to explain the effect of internal fluid flow on the lifetime of a metastable phase in solidifying Fe-Cr-Ni alloys. The hypothesis shows excellent agreement with available experimental results, but microgravity experiments are required for complete validation. Certain Fe-Cr-Ni stainless steel alloys solidify from an undercooled melt by a two-step process in which the metastable ferrite phase forms first followed by the stable austenite phase. Recent experiments using containerless processing techniques have shown that the lifetime of the metastable phase is strongly influenced by flow within the molten sample. Simulations using a commercial computational fluid dynamics (CFD) package, FIDAP, were performed to determine the time required for collision of dendrites and compared to experimental delay time. If the convective velocities are strong enough to bend the primary arms, then the secondary arms of adjacent dendrites can touch. The points of collision form low-angle boundaries and result in high-energy sites that can serve as nuclei for the transformation to the stable phase. It has been determined that the convective velocities in electrostatic levitation (ESL) are not strong enough to cause collision. However, in ground-based electromagnetic levitation (EML), the convective velocities are strong enough to cause the dendrites to deflect so that the secondary arms of adjacent dendrites collide. There is quantitative agreement between the numerically determined time to collision and the experimentally observed delay time in EML. The strong internal velocity due to convection within the EML samples is the reason for the observed difference in delay times between ESL and EML. Microgravity testing is essential because the significant change in nucleation behavior occurs between the ranges accessible by ground-based ESL and EML. Testing in microgravity using EML will permit a large range of internal convective velocities including

  3. Oxidation of Fe-Cr-Al and Fe-Cr-Al-Y Single Crystals

    NASA Astrophysics Data System (ADS)

    Grabke, H. J.; Siegers, M.; Tolpygo, V. K.

    1995-03-01

    Single crystal samples of the alloy Fe-20%Cr-5%Al with and without Y-doping were used to study the "reactive element" (RE) effect, which causes improved oxidation behaviour and formation of a protective Al2O3 layer on this alloy. The oxidation was followed by AES at 10-7 mbar O2 up to about 1000 °C. Most observations were peculiar for this low pO2 environment, but yttrium clearly favors the formation of Al-oxide and stabilizes it also under these conditions, probably by favoring its nucleation. The oxides formed are surface compounds of about monolayer thickness, not clearly related to bulk oxides. Furthermore, the morphologies of oxide scales were investigated by SEM, after oxidation at 1000°C for 100 h at 133 mbar O2. On Fe-Cr-Al the scale is strongly convoluted and tends to spalling, whereas the presence of Y leads to flat scales which are well adherent. This difference is explained by a change in growth mechanism. The tendency for separation of oxide and metal was highest for the samples with low energy metal surface, i.e. (100) and (110), the scale was better adherent on the (111) oriented surface and on the polycrystalline specimen, since in the latter cases the overall energy for scale/metal separation is higher. All observations, from the low and from the high pO2 experiments, are discussed in relation to the approximately ten mechanisms proposed in the literature for explanation of the RE effects.

  4. Investigation on the suitability of plasma sprayed Fe Cr Al coatings as tritium permeation barrier

    NASA Astrophysics Data System (ADS)

    Fazio, C.; Stein-Fechner, K.; Serra, E.; Glasbrenner, H.; Benamati, G.

    1999-08-01

    Results on the fabrication of a tritium permeation barrier by spraying Fe-Cr-Al powders are described. The sprayed coatings were deposited at temperatures below the Ac1 temperature of the ferritic-martensitic steel substrate and no post-deposition heat treatment was applied. The aim of the investigation was the determination of the efficiency of the coatings to act as tritium permeation barrier. Metallurgical investigations as well as hydrogen isotope permeation measurements were carried out onto the produced coatings. The depositions were performed on ferritic-martensitic steels by means of three types of spray techniques: high velocity oxy fuel, air plasma spray and vacuum plasma spray.

  5. Stability of Y–Ti–O precipitates in friction stir welded nanostructured ferritic alloys

    DOE PAGESBeta

    Yu, Xinghua; Mazumder, B.; Miller, M. K.; David, S. A.; Feng, Z.

    2015-01-19

    Nanostructured ferritic alloys, which have complex microstructures which consist of ultrafine ferritic grains with a dispersion of stable oxide particles and nanoclusters, are promising materials for fuel cladding and structural applications in the next generation nuclear reactor. This paper evaluates microstructure of friction stir welded nanostructured ferritic alloys using electron microscopy and atom probe tomography techniques. Atom probe tomography results revealed that nanoclusters are coarsened and inhomogeneously distributed in the stir zone and thermomechanically affected zone. Three hypotheses on coarsening of nanoclusters are presented. Finally, the hardness difference in different regions of friction stir weld has been explained.

  6. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Miller, M. K.; Reinhard, D.; Larson, D. J.

    2015-07-01

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (∼80%) local electrode atom probe. High number densities, 1.8 × 1024 m-3 and 1.2 × 1024 m-3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detected for these two conditions. These results support first principle calculations that predicted that vacancies stabilize these Ti-Y-O- clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.

  7. Surface half-metallicity of half-Heusler compound FeCrSe and interface half-metallicity of FeCrSe/GaP

    NASA Astrophysics Data System (ADS)

    Khalaf Al-zyadi, Jabbar M.; Jolan, Mudhahir H.; Yao, Kai-Lun

    2016-04-01

    Recent studies showed that half-Heusler FeCrSe exhibits half-metallic ferromagnetism (Huang et al. [20]). In this paper, we investigate extensively the electronic, magnetic, and half-metallic properties of the half-Heusler alloy FeCrSe (111) and (001) surfaces and the interface with GaP (111) substrate by using the first-principles calculations within the density functional theory. The atomic density of states demonstrates that the half-me tallicity verified in the bulk FeCrSe is maintained at the CrSe-terminated (001) and Se-terminated (111) surfaces, but lost at both Cr- and Fe-terminated (111) surfaces and the Fe-terminated (001) surface. Alternatively, for the interface of FeCrSe/GaP (111), the bulk half-metallicity is destroyed at Se-P configuration while Se-Ga interface and subinterface show nearly 100% spin polarization. Moreover, the calculated interfacial adhesion energies exhibit that Se-Ga shape is more stable than the Se-P one. The calculated magnetic moments of Se, Ga at the Se-Ga (111) interface and P at the Se-P (111) interface increase with respect to the corresponding bulk values while the atomic magnetic moment of Se atom at the Se-P (111) interface decreases. We also notice that the magnetic moments of subinterface Fe at both Se-Ga and Se-P (111) interfaces decrease compared to the bulk values.

  8. Neutron irradiation effects on the microstructure of low-activation ferritic alloys*1

    NASA Astrophysics Data System (ADS)

    Kimura, A.; Matsui, H.

    1994-09-01

    Microstructures of low-activation ferritic alloys, such as 2.25% Cr-2% W, 7% Cr-2% W, 9% Cr-2% W and 12% Cr-2% W alloys, were observed after FFTF irradiation at 698 K to a dose of 36 dpa. Martensite in 7% Cr-2% W, 9% Cr-2% W and 12% Cr-2% W alloys and bainite in 2.25% Cr-2% W alloy were fairly stable after the irradiation. Microvoids were observed in the martensite in each alloy but not in bainite and δ-ferrite in 12% Cr-2% W alloys. An addition of 0.02% Ti to 9% Cr-2% W alloy considerably reduced the void density. Spherical (Ta, W) and Ti-rich precipitates were observed in the Ti-added 9% Cr-2% W alloy. Precipitates observed in 9% Cr-2% W and 7% Cr-2% W alloys are mainly Cr-rich M 23C 6 (Ta, W) and Ta(W)-rich M 6C and Fe-rich Laves phase. In 2.25% Cr-2% W alloy, high density of fine (Ta, W)-rich M 2C type precipitates as well as M 6C were observed. Spherical small α' Cr-rich particles were observed in both martensite and α-ferrite in 12% Cr-2% W alloys. Correlation between postirradiation microstructure and irradiation hardening is shown and discussed for these alloys.

  9. Electrochemical and corrosion properties of YNi{sub 2.5}M{sub 0.5} (M = Ni, Al, Fe, Cr, Cu, Co, Mn) hybride-forming alloys

    SciTech Connect

    Korobov, I.I.; Vasina, S.Ya.; Petrii, O.A.

    1995-06-01

    Hydrogen sorption by electrode materials based on YNi{sub 2.5}M{sub 0.5} (M = Ni, Al, Fe, Cr, Co, Cu, Mn) intermetallic compounds (IMC) with Cu and PTFE binders is studied in 1 M NaOH solution. The obtained reversible electrochemical capacities correspond to YNi{sub 2.5}M{sub 0.5}H{sub 1.3-1.7} hybrides which are stable at room temperature and atmospheric pressure. The application of Cu binder allows one to more completely use the material sorption capacity and promotes both extraction and sorption of hydrogen by IMC.

  10. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    DOE PAGESBeta

    Zhang, Z. W.; Yao, L.; Wang, X. -L.; Miller, M. K.

    2015-05-29

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. We report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using amore » combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters.« less

  11. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    SciTech Connect

    Zhang, Z. W.; Yao, L.; Wang, X. -L.; Miller, M. K.

    2015-05-29

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. We report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using a combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters.

  12. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    PubMed Central

    Zhang, Z. W.; Yao, L.; Wang, X.-L.; Miller, M. K.

    2015-01-01

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. Here we report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using a combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters. PMID:26023747

  13. Development of ODS FeCrAl for compatibility in fusion and fission energy applications

    DOE PAGESBeta

    Pint, Bruce A.; Dryepondt, Sebastien N.; Unocic, Kinga A.; Hoelzer, David T.

    2014-11-15

    In this paper, oxide dispersion strengthened (ODS) FeCrAl alloys with 12–15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is amore » general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.« less

  14. Development of ODS FeCrAl for compatibility in fusion and fission energy applications

    SciTech Connect

    Pint, Bruce A.; Dryepondt, Sebastien N.; Unocic, Kinga A.; Hoelzer, David T.

    2014-11-15

    In this paper, oxide dispersion strengthened (ODS) FeCrAl alloys with 12–15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is a general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.

  15. Development of ODS FeCrAl for Compatibility in Fusion and Fission Energy Applications

    NASA Astrophysics Data System (ADS)

    Pint, B. A.; Dryepondt, S.; Unocic, K. A.; Hoelzer, D. T.

    2014-12-01

    Oxide dispersion strengthened (ODS) FeCrAl alloys with 12-15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is a general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.

  16. Stability of Y Ti O Precipitates in Friction Stir Welded Nanostructured Ferritic Alloys

    DOE PAGESBeta

    Yu, Xinghua; Mazumder, Baishakhi; Miller, Michael K; David, Stan A; Feng, Zhili

    2015-01-01

    Nanostructured ferritic alloys (NFAs), which have complex microstructures consisting of ultrafine ferritic grains with a dispersion of stable oxide particles and nanoclusters (NC), are promising materials for fuel cladding and structural applications in the next generation nuclear reactor. This study evaluates microstructure of friction stir welded NFA using electron microscopy and atom probe tomography (APT) techniques. APT results revealed NCs are coarsened and inhomogeneously distributed in the stir zone. Three hypotheses on coarsening of NC are presented.

  17. Irradiation creep of various ferritic alloys irradiated {approximately}400 C in the PFR and FFTF reactors

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1998-03-01

    Three ferritic alloys were irradiated in two fast reactors to doses of 50 dpa or more at temperatures near 400 C. One martensitic alloy, HT9, was irradiated in both the FFTF and PFR reactors. PFR is the Prototype Fast Reactor in Dourneay, Scotland, and FFTF is the Fast Flux Test Facility in Richland, WA. D57 is a developmental alloy that was irradiated in PFR only, and MA957 is a Y{sub 2}O{sub 3} dispersion-hardened ferritic alloy that was irradiated only in FFTF. These alloys exhibited little or no void swelling at {approximately}400 C. Depending on the alloy starting condition, these steels develop a variety of non-creep strains early in the irradiation that are associated with phase changes. Each of these alloys creeps at a rate that is significantly lower than that of austenitic steels irradiated in the same experiments. The creep compliance for ferritic alloys in general appears to be {approximately}0.5 {times} 10{sup {minus}6} MPa{sup {minus}1} dpa{sup {minus}1}, independent of both composition and starting state. The addition of Y{sub 2}O{sub 3} as a dispersoid does not appear to change the creep behavior.

  18. Corrosion behavior of coated 2 1/4 Cr-1Mo and mild steel substrates in a simulated waste heat recovery system environment of a coal gasifier. [FeCrAl or CoCrAl alloys and pack-diffusion aluminizing or chromizing

    SciTech Connect

    Baxter, D.J.

    1985-07-01

    Cossosion tests have been conducted on coated 2 1/4Cr-1Mo and A106 mild steel in a gaseous environment typical of that expected in a downstream waste-heat recovery system of a coal gasifier. The environment contained controlled oxygen and sulfur levels, and the tests were run in a rig designed to expose specimens under simulated heat-exchanger conditions. Uncoated steel substrates exhibited breakaway corrosion behavior. Furnace-fused coatings of FeCrAl or CoCrAl alloys contained numerous defects, such as voids and cracks, and subsequently underwent substantial degradation during exposure. Coatings containing the stable oxide-forming elements Al and Cr were also applied by pack diffusion processes. Sequential chromizing of the A106 mild steel could not be achieved due to massive Cr carbide formation in the initial chromizing stage. Sequential chromizing/aluminizing of the 2 1/4Cr-1Mo steel was successful, but the coating contained numerous defects, which permitted considerable attack of the coated substrate. Simultaneous aluminizing/chromizing produced mixed results, depending upon the particular process used in applying the coating. Coatings exhibited behavior ranging from protective to complete breakdown. A solid FeCrAlY alloy exhibited protective oxidation behavior. With respect to joining or repair methods for coated steels, four different weld metals were used to simulate joining or repair operations of prior aluminized steel substrates. The Ni-base Inconel 625 weld showed good corrosion resistance with Inconel 72 sustaining minor internal attack. The Co-base L605 and Fe-base 309 SS weld metals exhibited breakaway corrosion characterized by the formation of thick scales and deep internal attack. 19 refs., 21 figs., 3 tabs.

  19. Role of Y-Al oxides during extended recovery process of a ferritic ODS alloy

    DOE PAGESBeta

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; Rementeria, R.; Dawson, K.; Urones-Garrote, E.; Tatlock, G. J.; Miller, Michael K.

    2015-08-04

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process,more » mainly located at the grain boundaries. Lastly, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.« less

  20. Role of Y-Al oxides during extended recovery process of a ferritic ODS alloy

    SciTech Connect

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; Rementeria, R.; Dawson, K.; Urones-Garrote, E.; Tatlock, G. J.; Miller, Michael K.

    2015-08-04

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process, mainly located at the grain boundaries. Lastly, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.

  1. Role of Y-Al Oxides During Extended Recovery Process of a Ferritic ODS Alloy

    NASA Astrophysics Data System (ADS)

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; Rementeria, R.; Dawson, K.; Urones-Garrote, E.; Tatlock, G. J.; Miller, M. K.

    2015-08-01

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process, mainly located at the grain boundaries. Finally, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.

  2. Effect of hydrogen on internal friction and Young`s modulus of Fe-Cr-Mn austenitic stainless steel

    SciTech Connect

    Usui, Makoto; Asano, Shigeru

    1996-06-01

    The internal friction technique has so far been applied to studies on hydrogen behavior in iron and steel. The hydrogen cold-work peak is well known for pure iron and has also been observed in BCC iron alloys such as ferritic stainless steel and maraging steel. It provides important information about the hydrogen- dislocation interaction in the BCC iron lattice. Meanwhile, for FCC iron alloys such as austenitic stainless steel, another characteristic hydrogen internal friction peak has been found by authors` group and confirmed by several other investigators. In the present study, type 205 austenitic stainless steel (Fe-17Cr-15Mn) was chosen as a nickel-free FCC iron alloy, in which manganese is totally substituted for nickel in type 304 steel. This steel has an unstable FCC lattice as is the case of type 304 steel, in which hydrogen-induced phase transformation depends on the austenite stability. However, the present steel was confirmed to form the {var_epsilon}{sub H} phase after cathodic hydrogen charging in a similar manner to the stable FCC lattice of type 310 steel. In addition, the Fe-Cr-Mn alloy shows a marked anomaly in the temperature dependence of Young`s modulus: an abrupt drop near the Neel temperature T{sub N} and successive lowering below T{sub N}, as has been reported in the literature for some antiferromagnetic materials. The effect of hydrogen on Young`s modulus was studied by several investigators, but there was great inconsistency among their experimental results. The purpose of this paper is to confirm the hydrogen peak of internal friction in type 205 steel and to examine the effect of hydrogen on Young`s modulus of this steel.

  3. Solute redistribution and phase stability at FeCr/TiO2–x interfaces under ion irradiation

    DOE PAGESBeta

    Xu, Y.; Aguiar, J. A.; Yadav, S. K.; Anderoglu, O.; Baldwin, J. K.; Wang, Y. Q.; Valdez, James A.; Misra, A.; Luo, H. M.; Uberuaga, B. P.; et al

    2015-02-26

    Cr diffusion in trilayer thin films of 100 nm Fe–18Cr/125 nm TiO2–x/100 nm Fe–18Cr deposited on MgO substrates at 500 °C was studied by either annealing at 500 °C or Ni3+ ion irradiation at 500 °C. Microchemistry and microstructure evolution at the metal/oxide interfaces were investigated using (high-resolution) transmission electron microscopy, energy-dispersive X-ray spectroscopy and electron energy loss spectroscopy. Diffusion of Cr into the O-deficient TiO2 layer, with negligible segregation to the FeCr/TiO2–x interface itself, was observed under both annealing and irradiation. Cr diffusion into TiO2–x was enhanced in ion-irradiated samples as compared to annealed. Irradiation-induced voids and amorphization ofmore » TiO2–x was also observed. The experimental results are rationalized using first-principles calculations that suggest an energetic preference for substituting Ti with Cr in sub-stoichiometric TiO2. Furthermore, the implications of these results on the irradiation stability of oxide-dispersed ferritic alloys are discussed.« less

  4. Charpy impact test results for low activation ferritic alloys irradiated to 30 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-04-01

    Miniature specimens of six low activation ferritic alloys have been impact field tested following irradiation at 370{degrees}C to 30 dpa. Comparison of the results with those of control specimens and specimens irradiated to 10 dpa indicates that degradation in the impact behavior appears to have saturated by {approx}10 dpa in at least four of these alloys. The 7.5Cr-2W alloy referred to as GA3X appears most promising for further consideration as a candidate structural material in fusion reactor applications, although the 9Cr-1V alloy may also warrant further investigation.

  5. Swelling and dislocation evolution in simple ferritic alloys irradiated to high fluence in FFTF/MOTA

    NASA Astrophysics Data System (ADS)

    Katoh, Yutai; Kohyama, Akira; Gelles, David S.

    1995-08-01

    Microstructures of a series of Fe sbnd Cr binary ferritic alloys were examined following neutron irradiation to 140 dpa at 698 K in FFTF/MOTA. The chromium concentration ranged from 3 to 18% in 3% increments and the irradiation temperature corresponded to the peak swelling condition for this alloy class. The swelling varied from 0.4 to 2.9% depending on chromium concentration, and the highest swelling was found in the Fe sbnd 9Cr alloy. The cavity microstructures corresponded to transient to early steady-state swelling regime. Dislocations were composed of networks with both a<100> and ( a/2)<111> Burgers vector and a<100> type interstitial loops. The dislocation density was negatively correlated with swelling. Explanation for the observed chromium concentration dependence of microstructural development and low swelling in the ferritic alloys will be studied in connection with the dislocation bias efficiency and the theory of sink strength ratio.

  6. SURFACE-MODIFIED FERRITIC INTERCONNECT MATERIALS FOR SOLID OXIDE FUEL CELLS

    SciTech Connect

    Bruce R. Lanning; James Arps; Ronghua Wei; Goeff Dearnaley

    2004-03-15

    Interconnects are a critical element of an SOFC assembly and although much work has focused on chromium and chromium-iron alloys containing an oxide that is both oxidation resistant and electrically conductive, the thermal instability of typical native metal oxides allow interdiffusion of cations across the interconnect-electrode boundary that ultimately leads to degradation of SOFC performance. Phase I of the SECA Core Technology Program has been a one-year effort to investigate and evaluate the feasibility of: (1) Ion implanting an alumina-scale forming ferritic steel, such as FeCrAlY, to form an interconnect material with low resistance (< 0.1 {Omega}/cm{sup 2}) in oxidizing/reducing environments up to 800 C, and (2) Maintaining the above low resistance metric for an extended time (> 1000 hours at 800 C) in contact with an LSF cathode material. We confirmed, as part of our oxidation kinetics evaluation of FeCrAlY and 430 ferritic steel, the parabolic growth of a mixed chromia/alumina scale on FeCrAlY and a single chromia layer in the case of the 430 stainless steel; the outer contiguous layer of Al{sub 2}O{sub 3}, in the case of FeCrAlY, forming a stable, self-limiting, protective scale with no detectable cation interdiffusion between FeCrAlY and an LSF electrode even after 1000 hours at 800 C in air. To render the alumina scale conductive, we implanted either titanium or niobium ions into FeCrAlY scales to a fixed depth (0.12 {micro}m), varying only the thickness of the oxide. ASR for an un-doped FeCrAlY oxide scale (i.e., alumina) was more than an order of magnitude greater than the 430 control sample whereas, the ASR for the doped FeCrAlY oxide scale sample was comparable to the 430 control sample; hence, the resistance of a doped alumina scale on FeCrAlY was equal to the resistance of a chromia-scale forming alloy, such as 430 (chromia scales of which are typically < 0.1 {Omega}-cm). Along with the ASR measurements, AC impedance measurements were conducted

  7. Self-Consistent Model for Planar Ferrite Growth in Fe-C-X Alloys

    NASA Astrophysics Data System (ADS)

    Zurob, H. S.; Panahi, D.; Hutchinson, C. R.; Brechet, Y.; Purdy, G. R.

    2013-08-01

    A self-consistent model for non-partitioning planar ferrite growth from alloyed austenite is presented. The model captures the evolution with time of interfacial contact conditions for substitutional and interstitial solutes. Substitutional element solute drag is evaluated in terms of the dissipation of free energy within the interface, and an estimate is provided for the rate of buildup of the alloying element "spike" in austenite. The transport of the alloying elements within the interface region is modeled using a discrete-jump model, while the bulk diffusion of C is treated using a standard continuum treatment. The model is validated against ferrite precipitation and decarburization kinetics in the Fe-Ni-C, Fe-Mn-C, and Fe-Mo-C systems.

  8. The partitioning of alloying elements in vacuum arc remelted, Pd-modified PH 13-8 Mo alloys

    NASA Astrophysics Data System (ADS)

    Cieslak, M. J.; Vandenavyle, J. A.; Carr, M. J.; Hills, C. R.; Semarge, R. E.

    1988-12-01

    The partitioning of alloying elements in as-solidified PH 13-8 Mo stainless steel containing up to 1.02 wt pct Pd has been investigated. The as-solidified structure is composed of two major phases, martensite and ferrite. Electron probe microanalysis reveals that Mo, Cr, and Al partition to the ferrite phase while Fe, Ni, Mn, and Pd partition to the martensite (prior austenite) during solidification and cooling from the solidus. In addition to bulk segregation between phases, precipitation of the intermetallic, PdAI, in the retained ferrite is observed. Precipitation of the normal hardening phase, β-NiAl, is also observed in the retained ferrite. Partition ratios of the various alloying elements are determined and are compared with those observed previously in duplex Fe-Cr-Ni stainless steel solidification structures. The martensite start temperature (Ms) was observed to decrease with increasing Pd concentration.

  9. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    DOE PAGESBeta

    Miller, Michael K.; Larson, David J.; Reinhard, D. A.

    2014-12-26

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (~80%) local electrode atom probe. High number densities, 1.8 × 1024 m–3 and 1.2 × 1024 m–3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detectedmore » for these two conditions. Furthermore, these results support first principle calculations that predicted that vacancies stabilize these Ti–Y–O– clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.« less

  10. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    SciTech Connect

    Miller, Michael K.; Larson, David J.; Reinhard, D. A.

    2014-12-26

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (~80%) local electrode atom probe. High number densities, 1.8 × 1024 m–3 and 1.2 × 1024 m–3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detected for these two conditions. Furthermore, these results support first principle calculations that predicted that vacancies stabilize these Ti–Y–O– clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.

  11. Irradiation creep of various ferritic alloys irradiated at ˜400°C in the PFR and FFTF reactors

    NASA Astrophysics Data System (ADS)

    Toloczko, M. B.; Garner, F. A.; Eiholzer, C. R.

    1998-10-01

    Irradiation creep of three ferritic alloys at ˜400 ∘C has been studied. Specimens were in the form of pressurized tubes. In a joint US/UK creep study, two identical sets of creep specimens constructed from one heat of HT9 were irradiated in fast reactors, one in the Prototypic Fast Reactor (PFR) and the other in the Fast Flux Test Facility (FFTF). The specimens in PFR were irradiated to a dose of ˜50 dpa, whereas the specimens in FFTF were irradiated to a dose of 165 dpa. The observed swelling and creep behavior were very different in the two reactors. Creep specimens constructed from D57, a developmental alloy ferritic alloy, were also irradiated in PFR to a dose of ˜50 dpa. Creep behavior typical of previous studies on ferritic alloys was observed. Finally, creep specimens constructed from MA957, a Y 2O 3 dispersion-hardened ferritic alloy, were irradiated in FFTF to a dose of ˜110 dpa. This alloy exhibited a large amount of densification, and the creep behavior was different than observed in more conventional ferritic or ferritic-martensitic alloys.

  12. Oxidation resistance of novel ferritic stainless steels alloyed with titanium for SOFC interconnect applications

    SciTech Connect

    Jablonski, P.D.; Alman, D.E.

    2008-05-15

    Chromia (Cr2O3) forming ferritic stainless steels are being developed for interconnect application in Solid Oxide Fuel Cells (SOFC). A problem with these alloys is that in the SOFC environment chrome in the surface oxide can evaporate and deposit on the electrochemically active sites within the fuel cell. This poisons and degrades the performance of the fuel cell. The development of steels that can form conductive outer protective oxide layers other than Cr2O3 or (CrMn)3O4 such as TiO2 may be attractive for SOFC application. This study was undertaken to assess the oxidation behavior of ferritic stainless steel containing 1 weight percent (wt.%) Ti, in an effort to develop alloys that form protective outer TiO2 scales. The effect of Cr content (6–22 wt.%) and the application of a Ce-based surface treatment on the oxidation behavior (at 800° C in air+3% H2O) of the alloys was investigated. The alloys themselves failed to form an outer TiO2 scale even though the large negative {delta}G of this compound favors its formation over other species. It was found that in conjunction with the Ce-surface treatment, a continuous outer TiO2 oxide layer could be formed on the alloys, and in fact the alloy with 12 wt.% Cr behaved in an identical manner as the alloy with 22 wt.% Cr.

  13. Interstitial loop transformations in FeCr

    DOE PAGESBeta

    Béland, Laurent Karim; Osetsky, Yuri N.; Stoller, Roger E.; Xu, Haixuan

    2015-03-27

    Here, we improve the Self-Evolving Atomistic Kinetic Monte Carlo (SEAKMC) algorithm by integrating the Activation Relaxation Technique nouveau (ARTn), a powerful open-ended saddle-point search method, into the algorithm. We use it to investigate the reaction of 37-interstitial 1/2[1 1 1] and 1/2[View the MathML source] loops in FeCr at 10 at.% Cr. They transform into 1/2[1 1 1], 1/2[View the MathML source], [1 0 0] and [0 1 0] 74-interstitial clusters with an overall barrier of 0.85 eV. We find that Cr decoration locally inhibits the rotation of crowdions, which dictates the final loop orientation. Moreover, the final loop orientationmore » depends on the details of the Cr decoration. Generally, a region of a given orientation is favored if Cr near its interface with a region of another orientation is able to inhibit reorientation at this interface more than the Cr present at the other interfaces. Also, we find that substitutional Cr atoms can diffuse from energetically unfavorable to energetically favorable sites within the interlocked 37-interstitial loops conformation with barriers of less than 0.35 eV.« less

  14. Interstitial loop transformations in FeCr

    SciTech Connect

    Béland, Laurent Karim; Osetsky, Yuri N.; Stoller, Roger E.; Xu, Haixuan

    2015-03-27

    Here, we improve the Self-Evolving Atomistic Kinetic Monte Carlo (SEAKMC) algorithm by integrating the Activation Relaxation Technique nouveau (ARTn), a powerful open-ended saddle-point search method, into the algorithm. We use it to investigate the reaction of 37-interstitial 1/2[1 1 1] and 1/2[View the MathML source] loops in FeCr at 10 at.% Cr. They transform into 1/2[1 1 1], 1/2[View the MathML source], [1 0 0] and [0 1 0] 74-interstitial clusters with an overall barrier of 0.85 eV. We find that Cr decoration locally inhibits the rotation of crowdions, which dictates the final loop orientation. Moreover, the final loop orientation depends on the details of the Cr decoration. Generally, a region of a given orientation is favored if Cr near its interface with a region of another orientation is able to inhibit reorientation at this interface more than the Cr present at the other interfaces. Also, we find that substitutional Cr atoms can diffuse from energetically unfavorable to energetically favorable sites within the interlocked 37-interstitial loops conformation with barriers of less than 0.35 eV.

  15. Computational Design of Creep-Resistant Alloys and Experimental Validation in Ferritic Superalloys

    SciTech Connect

    Liaw, Peter

    2014-12-31

    A new class of ferritic superalloys containing B2-type zones inside parent L21-type precipitates in a disordered solid-solution matrix, also known as a hierarchical-precipitate strengthened ferritic alloy (HPSFA), has been developed for high-temperature structural applications in fossil-energy power plants. These alloys were designed by the addition of the Ti element into a previously-studied NiAl-strengthened ferritic alloy (denoted as FBB8 in this study). In the present research, systematic investigations, including advanced experimental techniques, first-principles calculations, and numerical simulations, have been integrated and conducted to characterize the complex microstructures and excellent creep resistance of HPSFAs. The experimental techniques include transmission-electron microscopy, scanningtransmission- electron microscopy, neutron diffraction, and atom-probe tomography, which provide detailed microstructural information of HPSFAs. Systematic tension/compression creep tests revealed that HPSFAs exhibit the superior creep resistance, compared with the FBB8 and conventional ferritic steels (i.e., the creep rates of HPSFAs are about 4 orders of magnitude slower than the FBB8 and conventional ferritic steels.) First-principles calculations include interfacial free energies, anti-phase boundary (APB) free energies, elastic constants, and impurity diffusivities in Fe. Combined with kinetic Monte- Carlo simulations of interdiffusion coefficients, and the integration of computational thermodynamics and kinetics, these calculations provide great understanding of thermodynamic and mechanical properties of HPSFAs. In addition to the systematic experimental approach and first-principles calculations, a series of numerical tools and algorithms, which assist in the optimization of creep properties of ferritic superalloys, are utilized and developed. These numerical simulation results are compared with the available experimental data and previous first

  16. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy.

    PubMed

    Stoica, G M; Stoica, A D; Miller, M K; Ma, D

    2014-01-01

    Nanostructured ferritic alloys are a new class of ultrafine-grained oxide dispersion-strengthened steels that have promising properties for service in extreme environments in future nuclear reactors. This is due to the remarkable stability of their complex microstructures containing numerous Y-Ti-O nanoclusters within grains and along grain boundaries. Although nanoclusters account primarily for the exceptional resistance to irradiation damage and high-temperature creep, little is known about the mechanical roles of the polycrystalline grains that constitute the ferritic matrix. Here we report an in situ mesoscale characterization of anisotropic responses of ultrafine ferrite grains to stresses using state-of-the-art neutron diffraction. We show the experimental determination of single-crystal elastic constants for a 14YWT alloy, and reveal a strong temperature-dependent elastic anisotropy that leads to elastic softening and instability of the ferrite. We also demonstrate, from anisotropy-induced intergranular strains, that a deformation crossover exists from low-temperature lattice hardening to high-temperature lattice softening in response to extensive plastic deformation. PMID:25300893

  17. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Stoica, G. M.; Stoica, A. D.; Miller, M. K.; Ma, D.

    2014-10-01

    Nanostructured ferritic alloys are a new class of ultrafine-grained oxide dispersion-strengthened steels that have promising properties for service in extreme environments in future nuclear reactors. This is due to the remarkable stability of their complex microstructures containing numerous Y-Ti-O nanoclusters within grains and along grain boundaries. Although nanoclusters account primarily for the exceptional resistance to irradiation damage and high-temperature creep, little is known about the mechanical roles of the polycrystalline grains that constitute the ferritic matrix. Here we report an in situ mesoscale characterization of anisotropic responses of ultrafine ferrite grains to stresses using state-of-the-art neutron diffraction. We show the experimental determination of single-crystal elastic constants for a 14YWT alloy, and reveal a strong temperature-dependent elastic anisotropy that leads to elastic softening and instability of the ferrite. We also demonstrate, from anisotropy-induced intergranular strains, that a deformation crossover exists from low-temperature lattice hardening to high-temperature lattice softening in response to extensive plastic deformation.

  18. High Frequency Properties of Ferrite/Fe-Si-Al Alloy Soft Magnetic Composites

    NASA Astrophysics Data System (ADS)

    Stergiou, Charalampos A.; Zaspalis, Vassilios

    The inclusion of Fe-Si-Al alloy particles in NiCuZn ferrite matrix was investigated with regard to the high frequency electromagnetic properties (complex permeability and permittivity). The resultant composites of relatively low density exhibit a shift of the permeability spectra to higher frequencies and an increase of dielectric polarization, which finally favour the electromagnetic wave attenuation at microwave frequencies. Thus, wider band return loss peaks are attained at frequencies above 6 GHz by thinner composite materials.

  19. Impurity content of reduced-activation ferritic steels and a vanadium alloy

    SciTech Connect

    Klueh, R.L.; Grossbeck, M.L.; Bloom, E.E.

    1997-04-01

    Inductively coupled plasma mass spectrometry was used to analyze a reduced-activation ferritic/martensitic steel and a vanadium alloy for low-level impurities that would compromise the reduced-activation characteristics of these materials. The ferritic steel was from the 5-ton IEA heat of modified F82H, and the vanadium alloy was from a 500-kg heat of V-4Cr-4Ti. To compare techniques for analysis of low concentrations of impurities, the vanadium alloy was also examined by glow discharge mass spectrometry. Two other reduced-activation steels and two commercial ferritic steels were also analyzed to determine the difference in the level of the detrimental impurities in the IEA heat and steels for which no extra effort was made to restrict some of the tramp impurities. Silver, cobalt, molybdenum, and niobium proved to be the tramp impurities of most importance. The levels observed in these two materials produced with present technology exceeded the limits for low activation for either shallow land burial or recycling. The chemical analyses provide a benchmark for the improvement in production technology required to achieve reduced activation; they also provide a set of concentrations for calculating decay characteristics for reduced-activation materials. The results indicate the progress that has been made and give an indication of what must still be done before the reduced-activation criteria can be achieved.

  20. A micro-alloyed ferritic steel strengthened by nanoscale precipitates

    SciTech Connect

    Shen, Yongfeng; Wang, Chong M.; Sun, Xin

    2011-10-25

    A ferritic steel with finely dispersive precipitates was investigated to reveal the fundamental strengthening mechanisms. The steel has a yield strength of 760 MPa, approximately three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels, and its ultimate tensile strength reaches 850 MPa with an elongation-to-failure value of 18%. Using energy dispersive X-ray spectroscopy (EDXS) and transmission electron microscope (TEM), fine carbides TiC with an average diameter of 10 nm were observed in the ferrite matrix of the 0.08%Ti steel, and some cubic M23C6 precipitates were also observed at the grain boundaries and the interior of the grains. The finely dispersive TiC precipitates in the matrix provide matrix strengthening. The estimated magnitude of precipitation strengthening is around 458 MPa, depending on the average size of the nanoscale precipitates. Dislocation densities increased from 3.42×1013 m-2 to 1.69 × 1014 m-2, respectively, with increasing tensile strain from 5.5% to 22%. The measured work-hardening behavior can be related to the observed dislocation accumulations resulting from the dispersive nano-scale precipitates.

  1. Surface modification of ferritic and Ni based alloys for improved oxidation resistance of SOFC interconnect applications

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.; Kung, Steven C.

    2005-08-01

    This research is aimed at evaluating a surface modification of ferritic stainless steels (Type-430 and Crofer 22APU) and nickel-base alloys (Haynes 230) for use in the SOFC temperature range of 700 to 800°C. A surface treatment was devised to enhance the stability of the base metal oxide that forms and to reduce the oxidation rate of the materials at high temperature. Oxidation tests (in wet air; treated and untreated) were conducted at 800°C to evaulate the corrosion resistance of the alloys. It was found that the surface treatment improved the oxidation resistance of all the alloys tested. However, the treatment improved the performance of 430SS more than that of the other alloys.

  2. FY-13 FCRD Milestone M3FT-13OR0202311 Weldability of ORNL Accident Tolerant Fuel Cladding Model Alloys For Thin Walled Tubes

    SciTech Connect

    Field, Kevin G; Gussev, Maxim N; Yamamoto, Yukinori

    2013-07-01

    Ferritic FeCrAl-based alloys show increased oxidation resistance for accident tolerant applications as fuel cladding. This study focuses on investigating the weldability of three model FeCrAl alloys with varying alloy compositions using laser-welding techniques. A detailed study of the mechanical properties of bead-on-plate welds was used to determine the quality of welds as a function of alloy composition. Laser welding resulted in defect free welds devoid of cracking or inclusions. Initial results indicate a reduction in the yield strength of weldments compared to the base material due to distinct changes in the microstructure within the fusion zone. Although a loss of yield strength was observed, there was no significant difference in the magnitude of the tensile property changes with varying Cr or Al content. Also, there was no evidence of embrittlement; the material in the fusion zones demonstrated ductile behavior with high local ductility.

  3. Interstitial-phase precipitation in iron-base alloys: a comparative study

    SciTech Connect

    Pelton, A.R.

    1982-06-01

    Recent developments have elucidated the atomistic mechanisms of precipitation of interstitial elements in simple alloy systems. However, in the more technologically important iron base alloys, interstitial phase precipitation is generally not well understood. The present experimental study was therefore designed to test the applicability of these concepts to more complex ferrous alloys. Hence, a comparative study was made of interstitial phase precipitation in ferritic Fe-Si-C and in austenitic phosphorus-containing Fe-Cr-Ni steels. These systems were subjected to a variety of quench-age thermal treatments, and the microstructural development was subsequently characterized by transmission electron microscopy.

  4. Oxidation Resistant Ti-Al-Fe Diffusion Barrier for FeCrAlY Coatings on Titanium Aluminides

    NASA Technical Reports Server (NTRS)

    Brady, Michael P. (Inventor); Smialke, James L. (Inventor); Brindley, William J. (Inventor)

    1996-01-01

    A diffusion barrier to help protect titanium aluminide alloys, including the coated alloys of the TiAl gamma + Ti3Al (alpha2) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C is disclosed. The coating may comprise FeCrAlX alloys. The diffusion barrier comprises titanium, aluminum, and iron in the following approximate atomic percent: Ti-(50-55)Al-(9-20)Fe. This alloy is also suitable as an oxidative or structural coating for such substrates.

  5. Processing and characterization of oxide dispersion strengthened 14YWT ferritic alloys

    NASA Astrophysics Data System (ADS)

    West, Michael Keith

    Oxide dispersion strengthened (ODS) ferritic steels are currently being investigated as candidate materials for nuclear applications due to their increased high temperature strength and low activation characteristics. Recent studies have shown that ODS ferritic steels containing Ti exhibit enhanced high temperature properties due to the formation of a very fine dispersion of nanometer-sized oxide clusters based on Ti, Y, and O. Studies are currently underway to examine so called 14YWT alloys with nominal compositions of Fe-14Cr-3W-0.4Ti (wt. %) mechanically alloyed with 0.25 (wt.%) Y2O3. The focus of this study was to investigate how the early stages of processing of 14YWT alloys during mechanical milling, heat treatment, and consolidation affect the structure and properties of the alloys. The 14YWT alloys were milled at different times up to 80 hours, along with alloy powder compositions of Fe-14Cr + 0.25 wt.% Y2O 3 (14Y) and Fe-14Cr without Y2O3 (Fe-14Cr). The evolution of the microstructure and mechanical properties during milling was examined with a combination of optical metallography, x-ray diffraction, electron microscopy, atom probe tomography, and nanoindentation. Alloy powders were also heat treated and studied using high temperature x-ray diffraction and differential scanning calorimetry methods. Special attention was paid to milling parameters and temperature ranges which lead to the formation of nanosized oxide clusters in the alloys. Finally, the microstructure of consolidated alloys was examined and related to milling and heat treatment methods. Mechanical properties and microstructure during milling were similar in the three alloy powders examined regardless of dispersoid or alloy addition. Mechanical mixing of the alloy powders was inefficient after 40 hours of milling. Milling did not produce bulk amorphous phases but quickly reduced the crystallite size to ˜10-20 nm. Milling also resulted in relatively uniform dissolution of Y2O3. Thermal

  6. A Micro-Alloyed Ferritic Steel Strengthened by Nanoscale Precipitates

    SciTech Connect

    Shen, Yongfeng; Wang, Chong M.; Sun, Xin

    2011-08-04

    A high strength ferritic steel with finely dispersive precipitates was investigated to reveal the fundamental strengthening mechanisms. Using energy dispersive X-ray spectroscopy (EDXS) and transmission electron microscope (TEM), fine carbides with an average diameter of 10 nm were observed in the ferrite matrix of the 0.08%Ti steel, and some cubic M23C6 precipitates were also observed at the grain boundaries and the interior of grains. The dual precipitate structure of finely dispersive TiC precipitates in the matrix and coarse M23C6 at grain boundaries provides combined matrix and grain boundary strengthening. The calculated amount of precipitation strengthening by the carbides was approximately 450 ~ 630 MPa, depending on the average size of nanoscale precipitates. This value is two or three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels. Dislocation densities increased from 3.42×1013 m-2 to 1.69 × 1014 m-2, espectively, with increasing tensile strain from 5.5% to 22%. The effect of the particle size, particle distribution and intrinsic particle strength have been investigated through dislocation dynamics (DD) simulations and the relationship for resolved shear stress for single crystal under this condition has been presented using simulation data. The results show that the finely dispersive precipitates can strengthen the material by pinning the dislocations up to a certain shear stress and retarding the recovery as well as annihilation of dislocations. The DD results also show that strengthening is not only a function of the density of the nano-scale precipitates but also of their size.

  7. Experimental study of the distribution of alloying elements after the formation of epitaxial ferrite upon cooling in a low-carbon steel

    SciTech Connect

    Santofimia, M.J.; Kwakernaak, C.; Sloof, W.G.; Zhao, L.; Sietsma, J.

    2010-10-15

    The distributions of carbon and substitutional elements in a low-carbon steel during the formation of epitaxial ferrite on cooling after intercritical annealing have been studied by electron probe microanalysis (EPMA). The analysis has shown that the formation of epitaxial ferrite takes place with a partial redistribution of alloying elements between the epitaxial ferrite and the austenite. This redistribution of alloying elements causes compositional gradients in the epitaxial ferrite that lead to a different etching behaviour with respect to the intercritical ferrite. Contrary to Thermo-Calc predictions, a distinct partitioning behaviour of silicon has been observed.

  8. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-10-01

    Nanostructured ferritic alloys have outstanding high temperature creep properties and enhanced tolerance to radiation damage over conventional ferritic alloys. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of α-Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of α-Fe with 50-100 μm irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embedded precipitates with the Y3Al5O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These variances can be explained by the microstructural differences and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms that retard diffusion.

  9. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-10-01

    Nanostructured ferritic alloys have outstanding high temperature creep properties and enhanced tolerance to radiation damage over conventional ferritic alloys. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of α-Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of α-Fe with 50-100 μm irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embedded precipitates with the Y3Al5O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These variances can be explained by the microstructural differences and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms that retard diffusion.

  10. Dynamical interaction of helium bubbles with cascade damage in Fe-9Cr ferritic alloy.

    SciTech Connect

    Ono, K.; Miyamoto, M.; Arakawa, K.; Birtcher, R. C.; Materials Science Division; Shimane Univ.; Osaka Univ.

    2008-12-01

    Dynamic interaction of helium bubble with cascade damage in Fe-9Cr ferritic alloy has been studied using in situ irradiation and electron microscopy. During the irradiation of the alloy by 400 keV Fe{sup +} ions at temperatures where no thermal motion takes place, induced displacement of small helium bubbles was observed: the bubbles underwent sporadic and instant displacement. The displacement was of the order of a few nanometers. The experimentally determined displacement probability of helium bubbles is consistent with the calculated probability of their dynamic interaction with sub-cascades introduced by the irradiation. Furthermore, during the irradiation of the alloy at higher temperatures, both retarded and accelerated Brownian type motions were observed. These results are discussed on the basis of dynamic interaction of helium bubbles with point defects that survive through high-energy self-ion irradiation.

  11. Ion-induced swelling of ODS ferritic alloy MA957 tubing to 500 dpa

    NASA Astrophysics Data System (ADS)

    Toloczko, M. B.; Garner, F. A.; Voyevodin, V. N.; Bryk, V. V.; Borodin, O. V.; Mel'nychenko, V. V.; Kalchenko, A. S.

    2014-10-01

    In order to study the potential swelling behavior of the ODS ferritic alloy MA957 at very high dpa levels, specimens were prepared from pressurized tubes that were unirradiated archives of tubes previously irradiated in FFTF to doses as high as 110 dpa. These unirradiated specimens were irradiated with 1.8 MeV Cr+ ions to doses ranging from 100 to 500 dpa and examined by transmission electron microscopy. No co-injection of helium or hydrogen was employed. It was shown that compared to several tempered ferritic/martensitic steels irradiated in the same facility, these tubes were rather resistant to void swelling, reaching a maximum value of only 4.5% at 500 dpa and 450 °C. In this fine-grained material, the distribution of swelling was strongly influenced by the presence of void denuded zones along the grain boundaries.

  12. Ion-induced swelling of ODS ferritic alloy MA957 tubing to 500 dpa

    SciTech Connect

    Toloczko, Mychailo B.; Garner, F. A.; Voyevodin, V.; Bryk, V. V.; Borodin, O. V.; Melnichenko, V. V.; Kalchenko, A. S.

    2014-10-01

    In order to study the potential swelling behavior of the ODS ferritic alloy MA957 at very high dpa levels, specimens were prepared from pressurized tubes that were unirradiated archives of tubes previously irradiated in FFTF to doses as high at 110 dpa. These unirradiated specimens were irradiated with 1.8 MeV Cr+ ions to doses ranging from 100 to 500 dpa and examined by transmission electron microscopy. No coinjection of helium or hydrogen was employed. It was shown that compared to several ferritic/martensitic steels irradiated in the same facility, these tubes were rather resistant to void swelling, reaching a maximum value of only 4.5% at 500 dpa and 450°C. In this fine-grained material, the distribution of swelling was strongly influenced by the presence of void denuded zones along the grain boundaries.

  13. Development of improved ATF engineering alloy - Mechanical testing of Phase 2 alloy

    SciTech Connect

    Anderoglu, Osman; Lovato, Manuel L.; Maloy, Stuart Andrew

    2015-06-15

    In this report we present the results on the tensile testing of phase 2 FeCrAl alloys (Mo and Nb added for high temperature strength) developed at Oak Ridge National Laboratory. We also compare FeCrAl with MA956 which is an ODS FeCrAl.

  14. Experimental Plan and Irradiation Target Design for FeCrAl Embrittlement Screening Tests Conducted Using the High Flux Isotope Reactor

    SciTech Connect

    Field, Kevin G.; Howard, Richard H.; Yamamoto, Yukinori

    2015-06-26

    The objective of the FeCrAl embrittlement screening tests being conducted through the use of Oak Ridge National Laboratories (ORNL) High Flux Isotope Reactor is to provide data on the radiation-induced changes in the mechanical properties including radiation-induced hardening and embrittlement through systematic testing and analysis. Data developed on the mechanical properties will be supported by extensive microstructural evaluations to assist in the development of structure-property relationships and provide a sound, fundamental understanding of the performance of FeCrAl alloys in intense neutron radiation fields. Data and analysis developed as part of this effort will be used to assist in the determination of FeCrAl alloys as a viable material for commercial light water reactor (LWR) applications with a primary focus as an accident tolerant cladding.

  15. Microstructure and Kinetics of Nitride Precipitation in a Quaternary Iron-Based Model Fe-2.82 at. pct Cr-0.13 at. pct Mo-0.18 at. pct V Alloy

    NASA Astrophysics Data System (ADS)

    Kang, C. W.; Meka, Sai Ramudu; Schacherl, R. E.; Mittemeijer, E. J.

    2015-01-01

    Internal nitride development in iron-based quaternary Fe-Cr-Mo-V alloy, as a model alloy for 31CrMoV9 steel, was investigated by performing controlled gaseous nitriding experiments. The nitride-precipitation process starts with the development of nanosized platelets of, coherent, cubic NaCl-type nitride, along {100} lattice planes of the ferrite matrix, in association with matrix-lattice dilation. The development of nitride platelets having a NaCl-type crystal structure, satisfying the Baker-Nutting orientation relationship with the ferrite matrix, and the nitrogen content of the nitrided zone suggest the development of a quaternary "mixed" (Cr x ,V y , Mo1- x-y)N nitride, similar to the development of "mixed" ternary nitrides as reported for nitrided Fe-Cr-Al and Fe-Cr-Ti alloys. In a later stage, the nitride platelets undergo discontinuous coarsening resulting in the development of a lamellar microstructure consisting of nitride and ferrite lamellae. Kinetic analysis demonstrated that the thermally activated nature of growth of the diffusion zone is controlled with about equal weights, by the diffusion of nitrogen in the substrate matrix and the matrix lattice solubility of nitrogen.

  16. Charpy impact test results of four low activation ferritic alloys irradiated at 370{degrees}C to 15 DPA

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-10-01

    Miniature CVN specimens of four low activation ferritic alloys have been impact tested following irradiation at 370{degrees}C to 15 dpa. Comparison of the results with those of control specimens indicates that degradation in the impact behavior occurs in each of these four alloys. The 9Cr-2W alloy referred to as GA3X and the similar alloy F82H with 7.8Cr-2W appear most promising for further consideration as candidate structural materials in fusion energy system applications. These two alloys exhibit a small DBTT shift to higher temperatures but show increased absorbed energy on the upper shelf.

  17. System and method of forming nanostructured ferritic alloy

    DOEpatents

    Dial, Laura Cerully; DiDomizio, Richard; Alinger, Matthew Joseph; Huang, Shenyan

    2016-07-26

    A system for mechanical milling and a method of mechanical milling are disclosed. The system includes a container, a feedstock, and milling media. The container encloses a processing volume. The feedstock and the milling media are disposed in the processing volume of the container. The feedstock includes metal or alloy powder and a ceramic compound. The feedstock is mechanically milled in the processing volume using metallic milling media that includes a surface portion that has a carbon content less than about 0.4 weight percent.

  18. Solute redistribution and phase stability at FeCr/TiO2–x interfaces under ion irradiation

    SciTech Connect

    Xu, Y.; Aguiar, J. A.; Yadav, S. K.; Anderoglu, O.; Baldwin, J. K.; Wang, Y. Q.; Valdez, James A.; Misra, A.; Luo, H. M.; Uberuaga, B. P.; Li, N.

    2015-02-26

    Cr diffusion in trilayer thin films of 100 nm Fe–18Cr/125 nm TiO2–x/100 nm Fe–18Cr deposited on MgO substrates at 500 °C was studied by either annealing at 500 °C or Ni3+ ion irradiation at 500 °C. Microchemistry and microstructure evolution at the metal/oxide interfaces were investigated using (high-resolution) transmission electron microscopy, energy-dispersive X-ray spectroscopy and electron energy loss spectroscopy. Diffusion of Cr into the O-deficient TiO2 layer, with negligible segregation to the FeCr/TiO2–x interface itself, was observed under both annealing and irradiation. Cr diffusion into TiO2–x was enhanced in ion-irradiated samples as compared to annealed. Irradiation-induced voids and amorphization of TiO2–x was also observed. The experimental results are rationalized using first-principles calculations that suggest an energetic preference for substituting Ti with Cr in sub-stoichiometric TiO2. Furthermore, the implications of these results on the irradiation stability of oxide-dispersed ferritic alloys are discussed.

  19. Investigation of Magnetic Signatures and Microstructures for Heat-Treated Ferritic/Martensitic HT-9 Alloy

    SciTech Connect

    Henager, Charles H.; McCloy, John S.; Ramuhalli, Pradeep; Edwards, Danny J.; Hu, Shenyang Y.; Li, Yulan

    2013-05-01

    There is increased interest in improved methods for in-situ nondestructive interrogation of materials for nuclear reactors in order to ensure reactor safety and quantify material degradation (particularly embrittlement) prior to failure. Therefore, a prototypical ferritic/martensitic alloy, HT-9, of interest to the nuclear materials community was investigated to assess microstructure effects on micromagnetics measurements – Barkhausen noise emission, magnetic hysteresis measurements, and first-order reversal curve analysis – for samples with three different heat-treatments. Microstructural and physical measurements consisted of high-precision density, resonant ultrasound elastic constant determination, Vickers microhardness, grain size, and texture. These were varied in the HT-9 alloy samples and related to various magnetic signatures. In parallel, a meso-scale microstructure model was created for alpha iron and effects of polycrystallinity and demagnetization factor were explored. It was observed that Barkhausen noise emission decreased with increasing hardness and decreasing grain size (lath spacing) while coercivity increased. The results are discussed in terms of the use of magnetic signatures for nondestructive interrogation of radiation damage and other microstructural changes in ferritic/martensitic alloys.

  20. Effect of alloying on microstructure and precipitate evolution in ferritic weld metal

    NASA Astrophysics Data System (ADS)

    Narayanan, Badri Kannan

    The effect of alloying on the microstructure of ferritic weld metal produced with an self-shielded flux cored arc welding process (FCAW-S) has been studied. The welding electrode has a flux core that is intentionally alloyed with strong deoxidizers and denitriding elements such as aluminum, titanium and zirconium in addition to austenite formers such as manganese and nickel. This results in formation of microstructure consisting of carbide free bainite, retained austenite and twinned martensite. The work focuses on characterization of the microstructures and the precipitates formed during solidification and the allotropic phase transformation of the weld metal. Aluminum, manganese and nickel have significant solubility in iron while aluminum, titanium and zirconium have very strong affinity for nitrogen and oxygen. The effect of these alloying elements on the phase transformation and precipitation of oxides and nitrides have been studied with various characterization techniques. In-situ X-ray synchrotron diffraction has been used to characterize the solidification path and the effect of heating and cooling rates on microstructure evolution. Scanning Transmission Electron Microscopy (STEM) in conjunction with Energy Dispersive Spectroscopy (EDS) and Electron energy loss spectroscopy (EELS) was used to study the effect of micro-alloying additions on inclusion evolution. The formation of core-shell structure of oxide/nitride is identified as being key to improvement in toughness of the weld metal. Electron Back Scattered Diffraction (EBSD) in combination with Orientation Imaging Microscopy (OIM) and Transmission electron microscopy (TEM) has been employed to study the effect of alloying on austenite to ferrite transformation modes. The prevention of twinned martensite has been identified to be key to improving ductility for achieving high strength weld metal.

  1. Microstructural development in reduced activation ferritic alloys irradiated to 200 dpa at 420$deg;C

    NASA Astrophysics Data System (ADS)

    Gelles, D. S.

    1994-09-01

    Density change and microstructural development are reported for nine reduced activation ferritic steels covering the range 2.3 to 12Cr with varying additions of V and/or W for hardening and up to 6.5 Mn for austenite stability. Specimens were examined following irradiation in FFTF/MOTA at 420°C to a dose exceeding 200 dpa. Void swelling was found, but the swelling remained at 5% or below, with the worst case in an alloy of 9Cr-2Mn-1WV. The carbide structure pinning martensite lath boundaries remained in place.

  2. Alloying Element Nitride Development in Ferritic Fe-Based Materials Upon Nitriding: A Review

    NASA Astrophysics Data System (ADS)

    Steiner, T.; Mittemeijer, E. J.

    2016-04-01

    With the aim of achieving a better understanding of the nitriding process of iron-based components (steels), as applied in engineering practice, the theoretical background and experimental observations currently available on the crystallographic, morphological, and compositional properties of the nitride precipitates in nitrided model binary and ternary, ferritic Fe-based alloys are summarily presented. Thermodynamic and kinetic considerations are employed in order to highlight their importance for the nitriding reaction and the resulting properties of the nitrided zone, thereby providing a more fundamental understanding of the nitriding process.

  3. Some microstructural characterisations in a friction stir welded oxide dispersion strengthened ferritic steel alloy

    NASA Astrophysics Data System (ADS)

    Legendre, F.; Poissonnet, S.; Bonnaillie, P.; Boulanger, L.; Forest, L.

    2009-04-01

    The goal of this study is to characterize microstructure of a friction stir welded oxide dispersion strengthened alloy. The welded material is constituted by two sheets of an yttria-dispersion-strengthened PM 2000 ferritic steel. Different areas of the friction stir welded product were analyzed using field emission gun secondary electron microscopy (FEG-SEM) and electron microprobe whereas nanoindentation was used to evaluate mechanical properties. The observed microstructural evolution, including distribution of the yttria dispersoids, after friction stir welding process is discussed and a correlation between the microstructure and the results of nanoindentation tests is established.

  4. Alloying Element Nitride Development in Ferritic Fe-Based Materials Upon Nitriding: A Review

    NASA Astrophysics Data System (ADS)

    Steiner, T.; Mittemeijer, E. J.

    2016-06-01

    With the aim of achieving a better understanding of the nitriding process of iron-based components (steels), as applied in engineering practice, the theoretical background and experimental observations currently available on the crystallographic, morphological, and compositional properties of the nitride precipitates in nitrided model binary and ternary, ferritic Fe-based alloys are summarily presented. Thermodynamic and kinetic considerations are employed in order to highlight their importance for the nitriding reaction and the resulting properties of the nitrided zone, thereby providing a more fundamental understanding of the nitriding process.

  5. Irradiation creep of various ferritic alloys irradiated at {approximately}400{degrees}C in the PFR and FFTF reactors

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1997-04-01

    Three ferritic alloys were irradiated in two fast reactors to doses of 50 dpa or more at temperatures near 400{degrees}C. One martensitic alloy, HT9, was irradiated in both the FFTF and PFR reactors. PFR is the Prototype Fast Reactor in Dourneay, Scotland, and FFTF is the Fast Flux Test Facility in Richland, WA. D57 is a developmental alloy that was irradiated in PFR only, and MA957 is a Y{sub 2}O{sub 3} dispersion-hardened ferritic alloy that was irradiated only in FFTF. These alloys exhibited little or no void swelling at {approximately}400{degrees}C. Depending on the alloy starting condition, these steels develop a variety of non-creep strains early in the irradiation that are associated with phase changes. Each of these alloys creeps at a rate that is significantly lower than that of austenitic steels irradiated in the same experiments. The creep compliance for ferritic alloys in general appears to be {approximately}0.5 x 10{sup {minus}6} MPa{sup {minus}1} dpa{sup {minus}1}, independent of both composition and starting state. The addition of Y{sub 2}O{sub 3} as a dispersoid does not appear to change the creep behavior.

  6. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  7. Duplex precipitates and their effects on the room-temperature fracture behaviour of a NiAl-strengthened ferritic alloy

    DOE PAGESBeta

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Liaw, Peter K.

    2015-03-23

    Duplex precipitates are presented in a NiAl-strengthened ferritic alloy. They were characterized by the ultra-small angle X-ray scattering and transmission electron microscope. Fine cooling precipitates with the size of several to tens of nanometres harden the matrix considerably at room temperature. Cracks are likely to initiate from precipitates, and coalesce and propagate quickly through the matrix due to the excessive hardening effect of cooling precipitates, which lead to the premature fracture of NiAl-strengthened ferritic alloys.

  8. Phase Field Modeling of Cyclic Austenite-Ferrite Transformations in Fe-C-Mn Alloys

    NASA Astrophysics Data System (ADS)

    Chen, Hao; Zhu, Benqiang; Militzer, Matthias

    2016-08-01

    Three different approaches for considering the effect of Mn on the austenite-ferrite interface migration in an Fe-0.1C-0.5Mn alloy have been coupled with a phase field model (PFM). In the first approach (PFM-I), only long-range C diffusion is considered while Mn is assumed to be immobile during the phase transformations. Both long-range C and Mn diffusions are considered in the second approach (PFM-II). In the third approach (PFM-III), long-range C diffusion is considered in combination with the Gibbs energy dissipation due to Mn diffusion inside the interface instead of solving for long-range diffusion of Mn. The three PFM approaches are first benchmarked with isothermal austenite-to-ferrite transformation at 1058.15 K (785 °C) before considering cyclic phase transformations. It is found that PFM-II can predict the stagnant stage and growth retardation experimentally observed during cycling transformations, whereas PFM-III can only replicate the stagnant stage but not the growth retardation and PFM-I predicts neither the stagnant stage nor the growth retardation. The results of this study suggest a significant role of Mn redistribution near the interface on reducing transformation rates, which should, therefore, be considered in future simulations of austenite-ferrite transformations in steels, particularly at temperatures in the intercritical range and above.

  9. Phase Field Modeling of Cyclic Austenite-Ferrite Transformations in Fe-C-Mn Alloys

    NASA Astrophysics Data System (ADS)

    Chen, Hao; Zhu, Benqiang; Militzer, Matthias

    2016-06-01

    Three different approaches for considering the effect of Mn on the austenite-ferrite interface migration in an Fe-0.1C-0.5Mn alloy have been coupled with a phase field model (PFM). In the first approach (PFM-I), only long-range C diffusion is considered while Mn is assumed to be immobile during the phase transformations. Both long-range C and Mn diffusions are considered in the second approach (PFM-II). In the third approach (PFM-III), long-range C diffusion is considered in combination with the Gibbs energy dissipation due to Mn diffusion inside the interface instead of solving for long-range diffusion of Mn. The three PFM approaches are first benchmarked with isothermal austenite-to-ferrite transformation at 1058.15 K (785 °C) before considering cyclic phase transformations. It is found that PFM-II can predict the stagnant stage and growth retardation experimentally observed during cycling transformations, whereas PFM-III can only replicate the stagnant stage but not the growth retardation and PFM-I predicts neither the stagnant stage nor the growth retardation. The results of this study suggest a significant role of Mn redistribution near the interface on reducing transformation rates, which should, therefore, be considered in future simulations of austenite-ferrite transformations in steels, particularly at temperatures in the intercritical range and above.

  10. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy

    SciTech Connect

    Stoica, G. M.; Stoica, A. D.; Miller, M. K.; Ma, D.

    2014-10-10

    Nanostructured ferritic alloys (NFA) are a new class of ultrafine-grained oxide dispersion-strengthened steels, promising for service in extreme environments of high temperature and high irradiation in the next-generation of nuclear reactors. This is owing to the remarkable stability of their complex microstructures containing a high density of Y-Ti-O nanoclusters within grains and along the grain boundaries. While nanoclusters have been recognized to be the primary contributor to the exceptional resistance to irradiation and high-temperature creep, very little is known about the mechanical roles of the polycrystalline grains that constitute the bulk ferritic matrix. Here we report the mesoscale characterization of anisotropic responses of the ultrafine NFA grains to tensile stresses at various temperatures using the state-of-the-art in situ neutron diffraction. We show the first experimental determination of temperature-dependent single-crystal elastic constants for the NFA, and reveal a strong temperature-dependent elastic anisotropy due to a sharp decrease in the shear stiffness constant [c'=(c_11-c_12)/2] when a critical temperature ( T_c ) is approached, indicative of elastic softening and instability of the ferritic matrix. We also show, from anisotropy-induced intergranular strain/stress accumulations, that a common dislocation slip mechanism operates at the onset of yielding for low temperatures, while there is a deformation crossover from low-temperature lattice hardening to high temperature lattice softening in response to extensive plastic deformation.

  11. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy

    DOE PAGESBeta

    Stoica, G. M.; Stoica, A. D.; Miller, M. K.; Ma, D.

    2014-10-10

    Nanostructured ferritic alloys (NFA) are a new class of ultrafine-grained oxide dispersion-strengthened steels, promising for service in extreme environments of high temperature and high irradiation in the next-generation of nuclear reactors. This is owing to the remarkable stability of their complex microstructures containing a high density of Y-Ti-O nanoclusters within grains and along the grain boundaries. While nanoclusters have been recognized to be the primary contributor to the exceptional resistance to irradiation and high-temperature creep, very little is known about the mechanical roles of the polycrystalline grains that constitute the bulk ferritic matrix. Here we report the mesoscale characterization ofmore » anisotropic responses of the ultrafine NFA grains to tensile stresses at various temperatures using the state-of-the-art in situ neutron diffraction. We show the first experimental determination of temperature-dependent single-crystal elastic constants for the NFA, and reveal a strong temperature-dependent elastic anisotropy due to a sharp decrease in the shear stiffness constant [c'=(c_11-c_12)/2] when a critical temperature ( T_c ) is approached, indicative of elastic softening and instability of the ferritic matrix. We also show, from anisotropy-induced intergranular strain/stress accumulations, that a common dislocation slip mechanism operates at the onset of yielding for low temperatures, while there is a deformation crossover from low-temperature lattice hardening to high temperature lattice softening in response to extensive plastic deformation.« less

  12. The effect of fusion-relevant helium levels on the mechanical properties of isotopically tailored ferritic alloys

    SciTech Connect

    Hankin, G.L.; Hamilton, M.L.; Gelles, D.S.

    1997-04-01

    The yield and maximum strengths of an irradiated series of isotopically tailored ferritic alloys were evaluated using the shear punch test. The composition of three of the alloys was Fe-12Cr-1.5Ni. Different balances of nickel isotopes were used in each alloy in order to produce different helium levels. A fourth alloy, which contained no nickel, was also irradiated. The addition of nickel at any isotopic balance to the Fe-12Cr base alloy significantly increased the shear yield and maximum strengths of the alloys, and as expected, the strength of the alloys decreased with increasing irradiation temperature. Helium itself, up to 75 appm over 7 dpa appears to have little effect on the mechanical properties of the alloys.

  13. TEM examination of microstructural evolution during processing of 14CrYWTi nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Kishimoto, H.; Alinger, M. J.; Odette, G. R.; Yamamoto, T.

    2004-08-01

    A transmission electron microscopy (TEM) study was carried out on the co-evolution of the coarser-scale microstructural features in mechanically alloyed (MA) powders and hot isostatic press (HIP) consolidated Fe-14Cr-3W-0 and 0.4Ti-0.25Y 2O 3 nanostructured ferritic alloys (NFAs). The pancake shaped nanoscale grains in the as-MA powders are textured and elongated parallel to the particle surface. Powder annealing results in re-crystallization at 850 °C and grain growth at 1150 °C. The grains also recrystallize and may grow in the alloys HIPed at 850 °C, but appear to retain a polygonized sub-grain structure. The grains are larger and more distinct in the alloys HIPed at 1000 and 1150 °C. However, annealing resulted in bi-modal grain size distribution. Finer grains retained a significant dislocation density and populations of small precipitates with crystal structures distinct form the matrix. The grains and precipitates were much larger in alloys without Ti.

  14. Radiation effects on interface reactions of U/Fe, U/(Fe + Cr), and U/(Fe + Cr + Ni)

    NASA Astrophysics Data System (ADS)

    Shao, Lin; Chen, Di; Wei, Chaochen; Martin, Michael S.; Wang, Xuemei; Park, Youngjoo; Dein, Ed; Coffey, Kevin R.; Sohn, Yongho; Sencer, Bulent H.; Rory Kennedy, J.

    2015-01-01

    We study the effects of radiation damage on interdiffusion and intermetallic phase formation at the interfaces of U/Fe, U/(Fe + Cr), and U/(Fe + Cr + Ni) diffusion couples. Magnetron sputtering is used to deposit thin films of Fe, Fe + Cr, or Fe + Cr + Ni on U substrates to form the diffusion couples. One set of samples are thermally annealed under high vacuum at 450 °C or 550 °C for one hour. A second set of samples are annealed identically but with concurrent 3.5 MeV Fe++ ion irradiation. The Fe++ ion penetration depth is sufficient to reach the original interfaces. Rutherford backscattering spectrometry analysis with high fidelity spectral simulations is used to obtain interdiffusion profiles, which are used to examine differences in U diffusion and intermetallic phase formation at the buried interfaces. For all three diffusion systems, Fe++ ion irradiations enhance U diffusion. Furthermore, the irradiations accelerate the formation of intermetallic phases. In U/Fe couples, for example, the unirradiated samples show typical interdiffusion governed by Fick's laws, while the irradiated ones show step-like profiles influenced by Gibbs phase rules.

  15. Radiation effects on interface reactions of U/Fe, U/(Fe+Cr), and U/(Fe+Cr+Ni)

    SciTech Connect

    Shao, Lin; Chen, Di; Wei, Chaochen; Martin, Michael S.; Wang, Xuemei; Park, Youngjoo; Dein, Ed; Coffey, Kevin R.; Sohn, Yongho; Sencer, Bulent H.; Rory Kennedy, J.

    2014-10-01

    We study the effects of radiation damage on interdiffusion and intermetallic phase formation at the interfaces of U/Fe, U/(Fe + Cr), and U/(Fe + Cr + Ni) diffusion couples. Magnetron sputtering is used to deposit thin films of Fe, Fe + Cr, or Fe + Cr + Ni on U substrates to form the diffusion couples. One set of samples are thermally annealed under high vacuum at 450 C or 550 C for one hour. A second set of samples are annealed identically but with concurrent 3.5 MeV Fe++ ion irradiation. The Fe++ ion penetration depth is sufficient to reach the original interfaces. Rutherford backscattering spectrometry analysis with high fidelity spectral simulations is used to obtain interdiffusion profiles, which are used to examine differences in U diffusion and intermetallic phase formation at the buried interfaces. For all three diffusion systems, Fe++ ion irradiations enhance U diffusion. Furthermore, the irradiations accelerate the formation of intermetallic phases. In U/Fe couples, for example, the unirradiated samples show typical interdiffusion governed by Fick’s laws, while the irradiated ones show step-like profiles influenced by Gibbs phase rules.

  16. Radiation effects on interface reactions of U/Fe, U/(Fe+Cr), and U/(Fe+Cr+Ni)

    DOE PAGESBeta

    Shao, Lin; Chen, Di; Wei, Chaochen; Martin, Michael S.; Wang, Xuemei; Park, Youngjoo; Dein, Ed; Coffey, Kevin R.; Sohn, Yongho; Sencer, Bulent H.; et al

    2014-10-01

    We study the effects of radiation damage on interdiffusion and intermetallic phase formation at the interfaces of U/Fe, U/(Fe + Cr), and U/(Fe + Cr + Ni) diffusion couples. Magnetron sputtering is used to deposit thin films of Fe, Fe + Cr, or Fe + Cr + Ni on U substrates to form the diffusion couples. One set of samples are thermally annealed under high vacuum at 450 C or 550 C for one hour. A second set of samples are annealed identically but with concurrent 3.5 MeV Fe++ ion irradiation. The Fe++ ion penetration depth is sufficient to reachmore » the original interfaces. Rutherford backscattering spectrometry analysis with high fidelity spectral simulations is used to obtain interdiffusion profiles, which are used to examine differences in U diffusion and intermetallic phase formation at the buried interfaces. For all three diffusion systems, Fe++ ion irradiations enhance U diffusion. Furthermore, the irradiations accelerate the formation of intermetallic phases. In U/Fe couples, for example, the unirradiated samples show typical interdiffusion governed by Fick’s laws, while the irradiated ones show step-like profiles influenced by Gibbs phase rules.« less

  17. Investigation on the Behavior of Austenite and Ferrite Phases at Stagnation Region in the Turning of Duplex Stainless Steel Alloys

    NASA Astrophysics Data System (ADS)

    Nomani, J.; Pramanik, A.; Hilditch, T.; Littlefair, G.

    2016-06-01

    This paper investigates the deformation mechanisms and plastic behavior of austenite and ferrite phases in duplex stainless steel alloys 2205 and 2507 under chip formation from a machine turning operation. SEM images and EBSD phase mapping of frozen chip root samples detected a build-up of ferrite bands in the stagnation region, and between 65 and 85 pct, more ferrite was identified in the stagnation region compared to austenite. SEM images detected micro-cracks developing in the ferrite phase, indicating ferritic build-up in the stagnation region as a potential triggering mechanism to the formation of built-up edge, as transgranular micro-cracks found in the stagnation region are similar to micro-cracks initiating built-up edge formation. Higher plasticity of austenite due to softening under high strain is seen responsible for the ferrite build-up. Flow lines indicate that austenite is plastically deforming at a greater rate into the chip, while ferrite shows to partition most of the strain during deformation. The loss of annealing twins and activation of multiple slip planes triggered at high strain may explain the highly plastic behavior shown by austenite.

  18. Investigation on the Behavior of Austenite and Ferrite Phases at Stagnation Region in the Turning of Duplex Stainless Steel Alloys

    NASA Astrophysics Data System (ADS)

    Nomani, J.; Pramanik, A.; Hilditch, T.; Littlefair, G.

    2016-04-01

    This paper investigates the deformation mechanisms and plastic behavior of austenite and ferrite phases in duplex stainless steel alloys 2205 and 2507 under chip formation from a machine turning operation. SEM images and EBSD phase mapping of frozen chip root samples detected a build-up of ferrite bands in the stagnation region, and between 65 and 85 pct, more ferrite was identified in the stagnation region compared to austenite. SEM images detected micro-cracks developing in the ferrite phase, indicating ferritic build-up in the stagnation region as a potential triggering mechanism to the formation of built-up edge, as transgranular micro-cracks found in the stagnation region are similar to micro-cracks initiating built-up edge formation. Higher plasticity of austenite due to softening under high strain is seen responsible for the ferrite build-up. Flow lines indicate that austenite is plastically deforming at a greater rate into the chip, while ferrite shows to partition most of the strain during deformation. The loss of annealing twins and activation of multiple slip planes triggered at high strain may explain the highly plastic behavior shown by austenite.

  19. Mechanical behavior of aluminum-bearing ferritic alloys for accident-tolerant fuel cladding applications

    NASA Astrophysics Data System (ADS)

    Guria, Ankan

    Nuclear power currently provides about 13% of electrical power worldwide. Nuclear reactors generating this power traditionally use Zirconium (Zr) based alloys as the fuel cladding material. Exothermic reaction of Zr with steam under accident conditions may lead to production of hydrogen with the possibility of catastrophic consequences. Following the Fukushima-Daiichi incident, the exploration of accident-tolerant fuel cladding materials accelerated. Aluminum-rich (around 5 wt. %) ferritic steels such as Fecralloy, APMT(TM) and APM(TM) are considered as potential materials for accident-tolerant fuel cladding applications. These materials create an aluminum-based oxide scale protecting the alloy at elevated temperatures. Tensile deformation behavior of the above alloys was studied at different temperatures (25-500 °C) at a strain rate of 10-3 s-1 and correlated with microstructural characteristics. Higher strength and decent ductility of APMT(TM) led to further investigation of the alloy at various combination of strain rates and temperatures followed by fractography and detailed microscopic analyses. Serrations appeared in the stress-strain curves of APMT(TM) and Fecralloy steel tested in a limited temperature range (250-400 °C). The appearance of serrations is explained on the basis of dynamic strain aging (DSA) effect due to solute-dislocation interactions. The research in this study is being performed using the funds received from the US DOE Office of Nuclear Energy's Nuclear Energy University Programs (NEUP).

  20. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Miller, M. K.; Parish, C. M.; Bei, H.

    2015-07-01

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti-Y-O-enriched nanoclusters and solute clusters, which drives the mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. The result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.

  1. The consequences of helium production on microstructural development in isotopically tailored ferritic alloys

    SciTech Connect

    Gelles, D.S.

    1996-10-01

    A series of alloys have been made adding various isotopes of nickel in order to vary the production of helium during irradiation by a two step nuclear reaction in a mixed spectrum reactor. The alloys use a base composition of Fe-12Cr with an addition of 1.5% nickel, either in the form of {sup 60}Ni which produces no helium, {sup 59}Ni which produces helium at a rate of about 10 appm He/dpa, or natural nickel ({sup Nat}Ni) which provides an intermediate level of helium due to delayed development of {sup 59}Ni. Specimens were irradiated in the HFIR at Oak Ridge, TN to {approx}7 dpa at 300 and 400{degrees}C. Microstructural examinations indicated that nickel additions promote precipitation in all alloys, but the effect appears to be much stronger at 400{degrees}C than at 300{degrees}C. There is sufficient dose by 7 dpa (and with 2 appm He) to initiate void swelling in ferritic/martensitic alloys. Little difference was found between response from {sup 59}Ni and {sup Nat}Ni. Also, helium bubble development for high helium generation conditions appeared to be very different at 300 and 400{degrees}C. At 300{degrees}C, it appeared that high densities of bubbles formed whereas at 400{degrees}C, bubbles could not be identified, possibly because of the complexity of the microstructure, but more likely because helium accumulated at precipitate interfaces.

  2. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    SciTech Connect

    Miller, Michael K.; Parish, Chad M.; Bei, Hongbin

    2014-12-18

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti–Y–O-enriched nanoclusters and solute clusters, which drives the mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. Furthermore, the result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.

  3. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    DOE PAGESBeta

    Miller, Michael K.; Parish, Chad M.; Bei, Hongbin

    2014-12-18

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti–Y–O-enriched nanoclusters and solute clusters, which drives themore » mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. Furthermore, the result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.« less

  4. Large Scale DD Simulation Results for Crystal Plasticity Parameters in Fe-Cr And Fe-Ni Systems

    SciTech Connect

    Zbib, Hussein M.; Li, Dongsheng; Sun, Xin; Khaleel, Mohammad A.

    2012-04-30

    The development of viable nuclear energy source depends on ensuring structural materials integrity. Structural materials in nuclear reactors will operate in harsh radiation conditions coupled with high level hydrogen and helium production, as well as formation of high density of point defects and defect clusters, and thus will experience severe degradation of mechanical properties. Therefore, the main objective of this work is to develop a capability that predicts aging behavior and in-service lifetime of nuclear reactor components and, thus provide an instrumental tool for tailoring materials design and development for application in future nuclear reactor technologies. Towards this end goal, the long term effort is to develop a physically based multiscale modeling hierarchy, validated and verified, to address outstanding questions regarding the effects of irradiation on materials microstructure and mechanical properties during extended service in the fission and fusion environments. The focus of the current investigation is on modern steels for use in nuclear reactors including high strength ferritic-martensitic steels (Fe-Cr-Ni alloys). The effort is to develop a predicative capability for the influence of irradiation on mechanical behavior. Irradiation hardening is related to structural information crossing different length scales, such as composition, dislocation, and crystal orientation distribution. To predict effective hardening, the influence factors along different length scales should be considered. Therefore, a hierarchical upscaling methodology is implemented in this work in which relevant information is passed between models at three scales, namely, from molecular dynamics to dislocation dynamics to dislocation-based crystal plasticity. The molecular dynamics (MD) was used to predict the dislocation mobility in body centered cubic (bcc) Fe and its Ni and Cr alloys. The results are then passed on to dislocation dynamics to predict the critical resolved

  5. Exchange bias in Fe/Cr double superlattices.

    SciTech Connect

    Jiang, J. S.; Felcher, G. P.; Inomata, A.; Goyette, R.; Nelson, C.; Bader, S. D.

    1999-11-30

    Utilizing the oscillatory interlayer exchange coupling in Fe/Cr superlattices, we have constructed ''double superlattice'' structures where a ferromagnetic (F) and an antiferromagnetic (AF) Fe/Cr superlattice are coupled through a Cr spacer. The minor hysteresis loops in the magnetization are shifted from zero field, i.e., the F superlattice is exchange biased by the AF one. The double superlattices are sputter-deposited with (211) epitaxy and possess uniaxial in-plane magnetic anisotropy. The magnitude of the bias field is satisfactorily described by the classic formula for collinear spin structures. The coherent structure and insensitivity to atomic-scale roughness makes it possible to determine the spin distribution by polarized neutron reflectivity, which confirms that the spin structure is collinear. The magnetic reversal behavior of the double superlattices suggests that a realistic model of exchange bias needs to address the process of nucleating local reverse domains.

  6. Phase Separation kinetics in an Fe-Cr-Al alloy

    SciTech Connect

    Capdevila, C.; Miller, Michael K; Chao, J.

    2012-01-01

    The {alpha}-{alpha}{prime} phase separation kinetics in a commercial Fe-20 wt.% Cr-6 wt.% Al oxide dispersion-strengthened PM 2000{trademark} steel have been characterized with the complementary techniques atom probe tomography and thermoelectric power measurements during isothermal aging at 673, 708, and 748 K for times up to 3600 h. A progressive decrease in the Al content of the Cr-rich {alpha}{prime} phase was observed at 708 and 748 K with increasing time, but no partitioning was observed at 673 K. The variation in the volume fraction of the {alpha}{prime} phase well inside the coarsening regime, along with the Avrami exponent 1.2 and activation energy 264 kJ mol{sup -1}, obtained after fitting the experimental results to an Austin-Rickett type equation, indicates that phase separation in PM 2000{trademark} is a transient coarsening process with overlapping nucleation, growth, and coarsening stages.

  7. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    SciTech Connect

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-06-03

    Nanostructured ferritic alloys (NFAs) have outstanding high temperature creep properties and extreme tolerance to radiation damage. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of -Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of -Fe with 50-100 m irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embedded precipitates with the Al5Y3O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These differences can be explained by the differences in the microstructure and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms retarding diffusion.

  8. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    DOE PAGESBeta

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-06-03

    Nanostructured ferritic alloys (NFAs) have outstanding high temperature creep properties and extreme tolerance to radiation damage. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of -Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of -Fe with 50-100 m irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embeddedmore » precipitates with the Al5Y3O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These differences can be explained by the differences in the microstructure and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms retarding diffusion.« less

  9. Influence of solute drag on the growth of proeutectoid ferrite in Fe-C-Mn alloy

    SciTech Connect

    Enomoto, M.

    1999-10-08

    The diffusion-controlled growth of proeutectoid ferrite ({alpha}) from austenite ({gamma}) in an Fe-C-Mn alloy was simulated incorporating the possible drag effect of Mn on the migration of {alpha}:{gamma} interphase boundaries. The magnitude of drag force or the dissipation of free energy by drag was evaluated by means of Cahn and Purdy-Brechet models. The growth rate of ferrite was calculated from the flux balance equation for carbon taking into account the fact that the carbon concentration at the boundary in austenite varied with time. Whereas the time exponent of growth deviated from one-half at each moment, the overall time dependence was dictated by carbon volume diffusion in austenite. The reported differences of experimental growth rates from those calculated assuming paraequilibrium were reduced considerably by incorporating the drag of Mn, although simulation results may largely depend on the shape and depth of solute interaction potential with {alpha}:{gamma} boundaries and Mn diffusivity within the boundary, etc.

  10. Creep behavior of pack cementation aluminide coatings on Grade 91 ferritic martensitic alloy

    SciTech Connect

    Bates, Brian; Zhang, Ying; Dryepondt, Sebastien N; Pint, Bruce A

    2014-01-01

    The creep behavior of various pack cementation aluminide coatings on Grade 91 ferritic-martensitic steel was investigated at 650 C in laboratory air. The coatings were fabricated in two temperature regimes, i.e., 650 or 700 C (low temperature) and 1050 C(high temperature), and consisted of a range of Al levels and thicknesses. For comparison, uncoated specimens heat-treated at 1050 C to simulate the high temperature coating cycle also were included in the creep test. All coated specimens showed a reduction in creep resistance, with 16 51% decrease in rupture life compared to the as-received bare substrate alloy. However, the specimens heat-treated at 1050 C exhibited the lowest creep resistance among all tested samples, with a surprisingly short rupture time of < 25 h, much shorter than the specimen coated at 1050 C. Factors responsible for the reduction in creep resistance of both coated and heat-treated specimens were discussed.

  11. Fracture behavior of 9Cr nanostructured ferritic alloy with improved fracture toughness

    NASA Astrophysics Data System (ADS)

    Byun, Thak Sang; Yoon, Ji Hyun; Wee, Sung Hun; Hoelzer, David T.; Maloy, Stuart A.

    2014-06-01

    Nanostructured ferritic alloys (NFAs) have been considered as primary candidate materials for both fission and fusion reactors because of their excellent creep and irradiation resistances. It has been shown that high temperature fracture toughness could be significantly improved by appropriate thermo-mechanical treatments (TMTs). This article focuses on the static fracture behaviors of newly developed 9Cr NFAs with improved toughness. Optimal TMTs resulted in high fracture toughness at room temperature (>250 MPa √m) and in retaining higher than 100 MPa √m over a wide temperature range of 22-700 °C. Significant differences were found in fracture surfaces and fracture resistance (J-R) curves after different TMTs. Unique fracture surface features such as shallow nanoscale facets decorated with shear lips and flake-like grains were observed in high toughness specimens.

  12. Process development for 9Cr nanostructured ferritic alloy (NFA) with high fracture toughness

    NASA Astrophysics Data System (ADS)

    Byun, Thak Sang; Yoon, Ji Hyun; Hoelzer, David T.; Lee, Yong Bok; Kang, Suk Hoon; Maloy, Stuart A.

    2014-06-01

    This article is to summarize the process development and key characterization results for the newly-developed Fe-9Cr based nanostructured ferritic alloys (NFAs) with high fracture toughness. One of the major drawbacks from pursuing ultra-high strength in the past development of NFAs is poor fracture toughness at high temperatures although a high fracture toughness is essential to prevent cracking during manufacturing and to mitigate or delay irradiation-induced embrittlement in irradiation environments. A study on fracture mechanism using the NFA 14YWT found that the low-energy grain boundary decohesion in fracture process at a high temperature (>200 °C) resulted in low fracture toughness. Lately, efforts have been devoted to explore an integrated process to enhance grain bonding. Two base materials were produced through mechanical milling and hot extrusion and designated as 9YWTV-PM1 and 9YWTV-PM2. Isothermal annealing (IA) and controlled rolling (CR) treatments in two phase region were used to enhance diffusion across the interfaces and boundaries. The PM2 alloy after CR treatments showed high fracture toughness (KJQ) at represented temperatures: 240-280 MPa √m at room temperature and 160-220 MPa √m at 500 °C, which indicates that the goal of 100 MPa √m over possible nuclear application temperature range has been well achieved. Furthermore, it is also confirmed by comparison that the CR treatments on 9YWTV-PM2 result in high fracture toughness similar to or higher than those of the conventional ferritic-martensitic steels such as HT9 and NF616.

  13. ODS Ferritic/martensitic alloys for Sodium Fast Reactor fuel pin cladding

    NASA Astrophysics Data System (ADS)

    Dubuisson, Philippe; Carlan, Yann de; Garat, Véronique; Blat, Martine

    2012-09-01

    The development of ODS materials for the cladding for Sodium Fast Reactors is a key issue to achieve the objectives required for the GEN IV reactors. CEA, AREVA and EDF have launched in 2007 an important program to determine the optimal fabrication parameters, and to measure and understand the microstructure and properties before, under and after irradiation of such cladding materials. The aim of this paper is to present the French program and the major results obtained recently at CEA on Fe-9/14/18Cr1WTiY2O3 ferritic/martensitic ODS materials. The first step of the program was to consolidate Fe-9/14/18Cr ODS materials as plates and bars to study the microstructure and the mechanical properties of the new alloys. The second step consists in producing tubes at a geometry representative of the cladding of new Sodium Fast Reactors. The optimization of the fabrication route at the laboratory scale is conducted and different tubes were produced. Their microstructure depends on the martensitic (Fe-9Cr) or ferritic (Fe-14Cr) structure. To join the plug to the tube, the reference process is the welding resistance. A specific approach is developed to model the process and support the development of the welds performed within the "SOPRANO" facility. The development at CEA of Fe-9/14/18Cr new ODS materials for the cladding for GENIV Sodium Fast Reactors is in progress. The first microstructural and mechanical characterizations are very encouraging and the full assessment and qualification of this new alloys and products will pass through the irradiation of specimens, tubes, fuel pins and subassemblies up to high doses.

  14. Influence of FeCrAl Content on Microstructure and Bonding Strength of Plasma-Sprayed FeCrAl/Al2O3 Coatings

    NASA Astrophysics Data System (ADS)

    Zhou, Liang; Luo, Fa; Zhou, Wancheng; Zhu, Dongmei

    2016-02-01

    Low-power plasma-sprayed FeCrAl/Al2O3 composite coatings with 1.5 mm thickness have been fabricated for radar absorption applications. The effects of FeCrAl content on the coating properties were studied. The FeCrAl presents in the form of a few thin lamellae and numerous particles, demonstrating relatively even distribution in all the coatings. Results show that the micro-hardness and porosity decrease with the increase in FeCrAl content. With FeCrAl content increasing from 28 to 47 wt.%, the bonding strength of the coatings with 1.5 mm thickness increases from 10.5 to 27 MPa, and the failure modes are composed of cohesive and adhesive failure, which are ascribed to the coating microstructure and the residual stress, respectively.

  15. Innovative Powder Processing of Oxide Dispersion Strengthened ODS Ferritic Stainless Steels

    SciTech Connect

    Rieken, Joel; Anderson, Iver; Kramer, Matthew

    2011-04-01

    An innovative gas atomization reaction synthesis technique was employed as a viable method to dramatically lower the processing cost for precursor oxide dispersion forming ferritic stainless steel powders (i.e., Fe-Cr-(Hf,Ti)-Y). During this rapid solidification process the atomized powders were enveloped by a nano-metric Cr-enriched metastable oxide film. Elevated temperature heat treatment was used to dissociate this metastable oxide phase through oxygen exchange reactions with Y-(Hf,Ti) enriched intermetallic compound precipitates. These solid state reactions resulted in the formation of highly stable nano-metric mixed oxide dispersoids (i.e., Y-Ti-O or Y-Hf-O) throughout the alloy microstructure. Subsequent high temperature (1200 C) heat treatments were used to elucidate the thermal stability of each nano-metric oxide dispersoid phase. Transmission electron microscopy coupled with X-ray diffraction was used to evaluate phase evolution within the alloy microstructure.

  16. Structure and magnetic properties of a Ni3(Al, Fe, Cr) single crystal subjected to high-temperature deformation

    NASA Astrophysics Data System (ADS)

    Kazantseva, N. V.; Rigmant, M. B.; Stepanova, N. N.; Davydov, D. I.; Shishkin, D. A.; Terent'ev, P. B.; Vinogradova, N. I.

    2016-05-01

    The structure and magnetic properties of the Ni3(Al, Fe, Cr) single crystal subjected to high-temperature tensile deformation to failure at 850-900°C have been studied. No recrystallized grains and metastable phases were found. The rupture zone of the alloy subjected to deformation (at 900°C) to the highest degree demonstrates the fragmentation accompanied by rotation of atomic layers and changes of the chemical composition in the nickel and aluminum sublattices. Magnetic studies of the alloy have shown the existence of two Curie temperatures for samples cut from the rupture zone. Samples cut away from the rupture zone exhibit no additional magnetic transitions; twines and planar stacking faults in the alloy structure. The alloy deformed to the lower degree of deformation (at 850°C) also demonstrates twins; no ferromagnetic state was found to form.

  17. On the structure and chemistry of complex oxide nanofeatures in nanostructured ferritic alloy U14YWT

    NASA Astrophysics Data System (ADS)

    Bhattacharyya, D.; Dickerson, P.; Odette, G. R.; Maloy, S. A.; Misra, A.; Nastasi, M. A.

    2012-06-01

    The remarkable radiation damage resistance of nanostructured ferritic alloys (NFAs) is attributed to the large numbers of matrix nanofeatures (NFs) of various types, which can enhance the recombination of displacement defects and trap transmutant helium in fine scale bubbles. Characterizing the chemistry, crystallographic structure and orientation relationships of the NFs is critical to understanding how they enhance the radiation damage resistance of NFAs. Conventional and high-resolution transmission electron microscopy and energy-dispersive spectroscopy were used to characterize the various types of NF and larger oxide phases in a model 14Cr-3 W-0.4Ti-0.25Y2O3 NFA (14YWT) hot isostatic pressed (HIP-ed) at 1150°C. Large CrTiO3 precipitates (50-300 nm) and small diffracting NFs (<5 nm) were found in this alloy. One major new result is the observation of an additional type of nanofeature (10-50 nm), orthorhombic in structure, with a square center cross-section, which constitutes a new kind of Y-Ti-oxide phase with lattice parameters different from those of known Y and Ti complex oxides. The interfaces of these particles seem to be semicoherent, while manifesting a possible orientation relationship with the BCC matrix. The ratio of Y to Ti varies between <1 and 2 for these larger NFs.

  18. Influence of displacement damage on deuterium and helium retention in austenitic and ferritic-martensitic alloys considered for ADS service

    NASA Astrophysics Data System (ADS)

    Voyevodin, V. N.; Karpov, S. A.; Kopanets, I. E.; Ruzhytskyi, V. V.; Tolstolutskaya, G. D.; Garner, F. A.

    2016-01-01

    The behavior of ion-implanted hydrogen (deuterium) and helium in austenitic 18Cr10NiTi stainless steel, EI-852 ferritic steel and ferritic/martensitic steel EP-450 and their interaction with displacement damage were investigated. Energetic argon irradiation was used to produce displacement damage and bubble formation to simulate nuclear power environments. The influence of damage morphology and the features of radiation-induced defects on deuterium and helium trapping in structural alloys was studied using ion implantation, the nuclear reaction D(3He,p)4He, thermal desorption spectrometry and transmission electron microscopy. It was found in the case of helium irradiation that various kinds of helium-radiation defect complexes are formed in the implanted layer that lead to a more complicated spectra of thermal desorption. Additional small changes in the helium spectra after irradiation with argon ions to a dose of ≤25 dpa show that the binding energy of helium with these traps is weakly dependent on the displacement damage. It was established that retention of deuterium in ferritic and ferritic-martensitic alloys is three times less than in austenitic steel at damage of ˜1 dpa. The retention of deuterium in steels is strongly enhanced by presence of radiation damages created by argon ion irradiation, with a shift in the hydrogen release temperature interval of 200 K to higher temperature. At elevated temperatures of irradiation the efficiency of deuterium trapping is reduced by two orders of magnitude.

  19. Negative-Electrode Catalysts for Fe/Cr Redox Cells

    NASA Technical Reports Server (NTRS)

    Gahn, R. F.; Hagedorn, N.

    1987-01-01

    Electrodes perform more consistently and less expensive. Surfaces catalyzed by bismuth and bismuth/lead developed for application on chromium electrode in iron/chromium redox electrochemical energy storage system. NASA Fe/Cr storage system incorporates two soluble electrodes consisting of acidified solutions of iron chloride (FeC13 and FeC12) and chromium chloride (CrC13 and CrC12) oxidized and reduced in power-conversion unit to store and produce electricity. Electrolytes circulated with pumps and stored in external tanks.

  20. Effects of Partial Phase Transformation on Characteristics of 9Cr Nanostructured Ferritic Alloy

    SciTech Connect

    Ji Hyun, Yoon; Byun, Thak Sang; Hoelzer, David T

    2014-01-01

    The core structures of future nuclear systems require tolerance to extreme irradiation, and some critical components, for example, the fuel cladding in Sodium-cooled Fast Reactors (SFRs), have to maintain mechanical integrity to very high doses of 200 -400 dpa at high temperatures up to 700 degrees C. The high Cr nanostructured ferritic alloys (NFAs) are under intense research worldwide as a candidate core material. Although the NFAs have some admirable characteristics for high-temperature applications, their crack sensitivity is very high at high temperatures. The fracture toughness of high strength NFAs is unacceptably low above 300 degrees C. The objective of this study is to develop processes and microstructures with improved high temperature fracture toughness and ductility. To optimize the afterextrusion heat treatment condition, both the computational simulation technique on phase equilibrium and the basic microstructural and mechanical characterization have been carried out. 9 Cr-NFA was produced by the mechanical alloying of pre-alloyed Fe-9Cr base metallic powder and yttria particles, and subsequent extrusion. The post-extrusion heat-treatments of various conditions were applied to the asextruded NFA. The tensile and fracture toughness tests were conducted for as-extruded and heat-treated samples at up to 700 degrees C. Fracture toughness of the NFA has increased by more than 40% at every testing temperature after heat-treatment in the inter-critical temperature range. The increment of fracture toughness of the NFA after post-extrusion heat-treatment is attributed to the increased strength at below 500 degrees C, and an increased ductility at 700 degrees C.

  1. Evaluation of Microstructure and Mechanical Properties of Nano-Y2O3-Dispersed Ferritic Alloy Synthesized by Mechanical Alloying and Consolidated by High-Pressure Sintering

    NASA Astrophysics Data System (ADS)

    Karak, Swapan Kumar; Dutta Majumdar, J.; Witczak, Zbigniew; Lojkowski, Witold; Ciupiński, Łukasz; Kurzydłowski, K. J.; Manna, Indranil

    2013-06-01

    In this study, an attempt has been made to synthesize 1.0 wt pct nano-Y2O3-dispersed ferritic alloys with nominal compositions: 83.0 Fe-13.5 Cr-2.0 Al-0.5 Ti (alloy A), 79.0 Fe-17.5 Cr-2.0 Al-0.5 Ti (alloy B), 75.0 Fe-21.5 Cr-2.0 Al-0.5 Ti (alloy C), and 71.0 Fe-25.5 Cr-2.0 Al-0.5 Ti (alloy D) steels (all in wt pct) by solid-state mechanical alloying route and consolidation the milled powder by high-pressure sintering at 873 K, 1073 K, and 1273 K (600°C, 800°C, and 1000°C) using 8 GPa uniaxial pressure for 3 minutes. Subsequently, an extensive effort has been undertaken to characterize the microstructural and phase evolution by X-ray diffraction, scanning and transmission electron microscopy, and energy dispersive spectroscopy. Mechanical properties including hardness, compressive strength, Young's modulus, and fracture toughness were determined using micro/nano-indentation unit and universal testing machine. The present ferritic alloys record extraordinary levels of compressive strength (from 1150 to 2550 MPa), Young's modulus (from 200 to 240 GPa), indentation fracture toughness (from 3.6 to 15.4 MPa√m), and hardness (from13.5 to 18.5 GPa) and measure up to 1.5 through 2 times greater strength but with a lower density (~7.4 Mg/m3) than other oxide dispersion-strengthened ferritic steels (<1200 MPa) or tungsten-based alloys (<2200 MPa). Besides superior mechanical strength, the novelty of these alloys lies in the unique microstructure comprising uniform distribution of either nanometric (~10 nm) oxide (Y2Ti2O7/Y2TiO5 or un-reacted Y2O3) or intermetallic (Fe11TiY and Al9.22Cr2.78Y) particles' ferritic matrix useful for grain boundary pinning and creep resistance.

  2. Interlayer coupling in Fe/Cr/Gd multilayer structures

    SciTech Connect

    Drovosekov, A. B. Kreines, N. M.; Savitsky, A. O.; Kravtsov, E. A.; Blagodatkov, D. V.; Ryabukhina, M. V.; Milyaev, M. A.; Ustinov, V. V.; Pashaev, E. M.; Subbotin, I. A.; Prutskov, G. V.

    2015-06-15

    The effect of the chromium layer thickness on the magnetic state of an [Fe/Cr/Gd/Cr]{sub n} multilayer structure is studied. A series of Fe/Cr/Gd structures with Cr spacer thicknesses of 4–30 Å is studied by SQUID magnetometry and ferromagnetic resonance in the temperature range 4.2–300 K. The obtained experimental results are described in terms of an effective field model, which takes into account a biquadratic contribution to the interlayer coupling energy and a nonuniform magnetization distribution inside the gadolinium layer (which was detected earlier). Depending on the magnetic field and temperature, the following types of magnetic ordering are identified at various chromium layer thicknesses: ferromagnetic, antiferromagnetic, and canted ordering. A comparison of the experimental and calculated curves allowed us to determine the dependence of the bilinear (J{sub 1}) and biquadratic (J{sub 2}) exchange constants on chromium layer thickness t{sub Cr}. Weak oscillations at a period of about 18 Å are detected in the J{sub 1}(t{sub Cr}) dependence in the range 8–30 Å. The interlayer coupling oscillations in the system under study are assumed to be related to the RKKY exchange interaction mechanism via the conduction electrons of Cr.

  3. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Mazumder, B.; Yu, X.; Edmondson, P. D.; Parish, C. M.; Miller, M. K.; Meyer, H. M.; Feng, Z.

    2016-02-01

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygen-enriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the size of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.

  4. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    DOE PAGESBeta

    Mazumder, Baishakhi; Yu, Xinghua; Edmondson, Philip D.; Parish, Chad M.; Miller, Michael K; Meyer, H. M.; Feng, Zhili

    2015-12-08

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygenenriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the sizemore » of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.« less

  5. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    SciTech Connect

    Mazumder, Baishakhi; Yu, Xinghua; Edmondson, Philip D.; Parish, Chad M.; Miller, Michael K; Meyer, H. M.; Feng, Zhili

    2015-12-08

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygenenriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the size of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.

  6. Response of nanostructured ferritic alloys to high-dose heavy ion irradiation

    SciTech Connect

    Parish, Chad M.; White, Ryan M.; LeBeau, James M.; Miller, Michael K.

    2014-02-01

    A latest-generation aberration-corrected scanning/transmission electron microscope (STEM) is used to study heavy-ion-irradiated nanostructured ferritic alloys (NFAs). Results are presented for STEM X-ray mapping of NFA 14YWT irradiated with 10 MeV Pt to 16 or 160 dpa at -100°C and 750°C, as well as pre-irradiation reference material. Irradiation at -100°C results in ballistic destruction of the beneficial microstructural features present in the pre-irradiated reference material, such as Ti-Y-O nanoclusters (NCs) and grain boundary (GB) segregation. Irradiation at 750°C retains these beneficial features, but indicates some coarsening of the NCs, diffusion of Al to the NCs, and a reduction of the Cr-W GB segregation (or solute excess) content. Ion irradiation combined with the latest-generation STEM hardware allows for rapid screening of fusion candidate materials and improved understanding of irradiation-induced microstructural changes in NFAs.

  7. Development of rapidly quenched brazing foils to join tungsten alloys with ferritic steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Moeslang, A.; Rohde, M.

    2004-08-01

    Results on rapidly solidified filler metals for tungsten brazing are presented. A rapidly quenched foil-type filler metal based on Ni bal-15Cr-4Mo-4Fe-(0.5-1.0)V-7.5Si-1.5B was developed to braze tungsten to ferritic/martensitic Crl3Mo2NbVB steel (FS) for helium gas cooled divertors and plasma facing components. Polycrystalline W-2CeO 2 and monocrystalline pure tungsten were brazed to the steel under vacuum at 1150 °C, using a 0.5 mm thick foil spacer made of a 50Fe-50Ni alloy. As a result of thermocycling tests (100 cycles between 700 °C/20 min and air-water cooling/3-5 min) on brazed joints, tungsten powder metallurgically processed W-2CeO 2 failed due to residual stresses, whereas the brazed joint with zone-melted monocrystalline tungsten withstood the thermocycling tests.

  8. An empirical approach to strain to fracture of two-ductile-phase alloys. [Ti-Mn alloys and ferrite-martensite steels

    SciTech Connect

    Fan, Z.; Miodownik, A.P. )

    1993-04-15

    Two-ductile-phase alloys refer to the alloys comprising two phases which are plastically deformable under applied stress, for example, [alpha]-[beta] brasses, [alpha]-[beta] Ti-alloys and dual-phase steels. As a group, two-ductile-phase alloys offer an excellent combination of high strength, good ductility and promising fracture toughness. In this paper, the authors present an empirical approach to the strain to fracture of two-ductile-phase alloys, based on the microstructural characterization method developed by Fan et al. The proposed approach can predict the strain to fracture of two-ductile-phase alloys in terms of the strains to fracture of the constituent phases and the microstructural parameters, such as volume fraction, contiguity and grain size of each constituent phase. The predictions by the present approach will be compared with the experimental results in [alpha]-[beta] Ti-Mn alloys and ferrite-martensite dual-phase steels drawn from the literature. In addition, the effect of relative grain size (the grain size ratio) on the strain to fracture of two-ductile-phase alloys will be discussed.

  9. Further Charpy impact test results of low activation ferritic alloys, irradiated at 430{degrees}C to 67 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1997-04-01

    Miniature CVN specimens of four ferritic alloys, GA3X, F82H, GA4X and HT9, have been impact tested following irradiation at 430{degrees}C to 67 dpa. Comparison of the results with those of the previously tested lower dose irradiation condition indicates that the GA3X and F82H alloys, two primary candidate low activation alloys, exhibit virtually identical behavior following irradiation at 430{degrees}C to {approximately}67 dpa and at 370{degrees}C to {approximately}15 dpa. Very little shift is observed in either DBTT or USE relative to the unirradiated condition. The shifts in DBTT and USE observed in both GA4X and HT9 were smaller after irradiation at 430{degrees}C to {approximately}67 dpa than after irradiation at 370{degrees}C to {approximately}15 dpa.

  10. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    SciTech Connect

    Parish, Chad M.; Miller, Michael K.

    2014-12-09

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer to micrometer scale materials analysis. The application of these methods is applied to NFAs as a test case and is compared to both conventional STEM methods as well as complementary methods such as scanning electron microscopy and atom probe tomography. In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.

  11. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    DOE PAGESBeta

    Parish, Chad M.; Miller, Michael K.

    2014-12-09

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer to micrometer scale materials analysis. The application of these methods is applied to NFAs as a test case and is compared to both conventional STEM methods as well as complementary methods such as scanning electron microscopy and atom probe tomography.more » In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.« less

  12. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Parish, Chad M.; Miller, Michael K.

    2015-07-01

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer-to micrometer-scale materials analysis. Modern high-brightness, high-X-ray collection STEM instruments are capable of enabling advanced experiments, such as simultaneous energy dispersive X-ray spectroscopy and electron energy loss spectroscopy spectrum imaging at nm to sub-nm resolution, that are now well-established for the study of nuclear materials. In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.

  13. The ferrite and austenite lattice parameters of Fe-Co and Fe-Cu binary alloys as a function of temperature

    SciTech Connect

    Velthuis, S.G.E. te; Sietsma, J.; Rekveldt, M.T.; Zwaag, S. van der; Root, J.H.

    1998-09-18

    The lattice parameters of Fe-15 Cu, Fe-2% Cu, Fe-1% Co, and Fe-2% Co binary alloys were determined by means of neutron diffraction at temperatures around the austenite-ferrite phase transformation (860--1350 K). While the thermal expansion coefficients prove to be similar to those of Fe for all alloys, Cu and Co have an opposite effect on the lattice parameter of Fe. Addition of Cu increases the lattice parameter in both ferrite ({alpha}) and austenite ({gamma}), while Co decreases the lattice parameter. For all alloys, the {alpha} {leftrightarrow} {gamma} phase transformation introduces a volume change of 1.0%. Evidence is found that both ferrite and austenite are slightly strained ({epsilon} < 8 {times} 10{sup {minus}4}) when both phases are present simultaneously.

  14. The Kinetics of Dislocation Loop Formation in Ferritic Alloys Through the Aggregation of Irradiation Induced Defects

    NASA Astrophysics Data System (ADS)

    Kohnert, Aaron Anthony

    The mechanical properties of materials are often degraded over time by exposure to irradiation environments, a phenomenon that has hindered the development of multiple nuclear reactor design concepts. Such property changes are the result of microstructural changes induced by the collision of high energy particles with the atoms in a material. The lattice defects generated in these recoil events migrate and interact to form extended damage structures. This study has used theoretical models based on the mean field chemical reaction rate theory to analyze the aggregation of isolated lattice defects into larger microstructural features that are responsible for long term property changes, focusing on the development of black dot damage in ferritic iron based alloys. The purpose of such endeavors is two-fold. Primarily, such models explain and quantify the processes through which these microstructures form. Additionally, models provide insight into the behavior and properties of the point defects and defect clusters which drive general microstructural evolution processes. The modeling effort presented in this work has focused on physical fidelity, drawing from a variety of sources of information to characterize the unobservable defect generation and agglomeration processes that give rise to the observable features reported in experimental data. As such, the models are based not solely on isolated point defect creation, as is the case with many older rate theory approaches, but instead on realistic estimates of the defect cluster population produced in high energy cascade damage events. Experimental assessments of the microstructural changes evident in transmission electron microscopy studies provide a means to measure the efficacy of the kinetic models. Using common assumptions of the mobility of defect clusters generated in cascade damage conditions, an unphysically high density of damage features develops at the temperatures of interest with a temperature dependence

  15. Continuous and discontinuous precipitation in Fe-1 at.%Cr-1 at.%Mo alloy upon nitriding; crystal structure and composition of ternary nitrides

    NASA Astrophysics Data System (ADS)

    Steiner, Tobias; Ramudu Meka, Sai; Rheingans, Bastian; Bischoff, Ewald; Waldenmaier, Thomas; Yeli, Guma; Martin, Tomas L.; Bagot, Paul A. J.; Moody, Michael P.; Mittemeijer, Eric J.

    2016-05-01

    The internal nitriding response of a ternary Fe-1 at.%Cr-1 at.%Mo alloy, which serves as a model alloy for many CrMo-based steels, was investigated. The nitrides developing upon nitriding were characterised by X-ray diffraction, scanning electron microscopy, electron probe microanalysis, transmission electron microscopy and atom probe tomography. The developed nitrides were shown to be (metastable) ternary mixed nitrides, which exhibit complex morphological, compositional and structural transformations as a function of nitriding time. Analogous to nitrided binary Fe-Cr and Fe-Mo alloys, in ternary Fe-Cr-Mo alloys initially continuous precipitation of fine, coherent, cubic, NaCl-type nitride platelets, here with the composition (Cr½,Mo½)N¾, occurs, with the broad faces of the platelets parallel to the {1 0 0}α-Fe lattice planes. These nitrides undergo a discontinuous precipitation reaction upon prolonged nitriding leading to the development of lamellae of a novel, hexagonal CrMoN2 nitride along {1 1 0}α-Fe lattice planes, and of spherical cubic, NaCl-type (Cr,Mo)Nx nitride particles within the ferrite lamellae. The observed structural and compositional changes of the ternary nitrides have been attributed to the thermodynamic and kinetic constraints for the internal precipitation of (misfitting) nitrides in the ferrite matrix.

  16. On the Role of Alloy Composition and Sintering Parameters in the Bimodal Grain Size Distribution and Mechanical Properties of ODS Ferritic Steels

    NASA Astrophysics Data System (ADS)

    García-Junceda, Andrea; Campos, Mónica; García-Rodríguez, Nerea; Torralba, José Manuel

    2016-04-01

    A sintered 14Cr-5Al-3W oxide dispersion strengthened steel was produced by mechanical alloying and consolidated by field-assisted hot pressing. First, a nanostructured powder was developed thanks to the high-energy milling used for introducing 0.4Ti-0.25Y2O3-0.6ZrO2 into the prealloyed Fe-Cr-Al-W powder, and then the processed powders were consolidated under a low diffusive technique to better retain the microstructure inherited from milling. The effect of the addition of zirconia and of the pressure applied during sintering on the final bimodal grain microstructure and mechanical properties is assessed. Both parameters are responsible for the refinement of the microstructure by increasing the volume fraction of the ultrafine grains (0 to 400 nm), leading to an enhancement of the mechanical properties, such as the microhardness and tensile strength.

  17. EBSD as a tool to identify and quantify bainite and ferrite in low-alloyed Al-TRIP steels.

    PubMed

    Zaefferer, S; Romano, P; Friedel, F

    2008-06-01

    Bainite is thought to play an important role for the chemical and mechanical stabilization of metastable austenite in low-alloyed TRIP steels. Therefore, in order to understand and improve the material properties, it is important to locate and quantify the bainitic phase. To this aim, electron backscatter diffraction-based orientation microscopy has been employed. The main difficulty herewith is to distinguish bainitic ferrite from ferrite because both have bcc crystal structure. The most important difference between them is the occurrence of transformation induced geometrically necessary dislocations in the bainitic phase. To determine the areas with larger geometrically necessary dislocation density, the following orientation microscopy maps were explored: pattern quality maps, grain reference orientation deviation maps and kernel average misorientation maps. We show that only the latter allow a reliable separation of the bainitic and ferritic phase. The kernel average misorientation threshold value that separates both constituents is determined by an algorithm that searches for the smoothness of the boundaries between them. PMID:18503676

  18. Simulation of Ferrite Formation in Fe-C Alloys Based on a Three-Dimensional Mixed-Mode Transformation Model

    NASA Astrophysics Data System (ADS)

    van Bohemen, S. M. C.; Bos, C.; Sietsma, J.

    2011-09-01

    A three-dimensional mixed-mode (MM) transformation model accounting for both soft impingement and hard impingement was developed that calculates the growth kinetics of ferrite grains in an austenite matrix. The simulations are compared to the kinetics of ferrite formation in high-purity Fe-C alloys for which phase-transformation kinetics were measured isothermally by dilatometry at several temperatures in the range of 973 K to 1043 K (700 °C to 770 °C). The interface mobility is obtained from the best fit of the data at 1023 K (750 °C) for which the nucleus density N is estimated from the final microstructure. Subsequently, the experimental ferrite kinetics in Fe-0.36C at the other temperatures are simulated. The values of N extracted from the fits can be described with a nucleation model. The significance of the MM calculations is rationalized by comparing the results for Fe-0.17C with simulations assuming purely diffusion-controlled (DC) and purely interface-controlled (IC) growth. Comparison of simulated fraction curves for Fe-0.57C with the three models demonstrates that the transformation in high-carbon steels is essentially DC.

  19. Theoretical Investigation of Stabilizing Mechanism by Boron in Body-Centered Cubic Iron Through (Fe,Cr)23(C,B)6 Precipitates

    NASA Astrophysics Data System (ADS)

    Sahara, Ryoji; Matsunaga, Tetsuya; Hongo, Hiromichi; Tabuchi, Masaaki

    2016-05-01

    Small amounts of boron improve the mechanical properties in high-chromium ferritic heat-resistant steels. In this work, the stabilizing mechanism by boron in body-centered cubic iron (bcc Fe) through (Fe,Cr)23(C,B)6 precipitates was investigated by first-principles calculations. Formation energy analysis of (Fe,Cr)23(C,B)6 reveals that the compounds become more stable to elemental solids as the boron concentration increases. Furthermore, the interface energy of bcc Fe(110) || Fe23(C,B)6(111) also decreases with boron concentration in the compounds. The decreased interface energy caused by boron addition is explained by the balance between the change in the phase stability of the precipitates and the change in the misfit parameter for the bcc Fe matrix and the precipitates. These results show that boron stabilizes the microstructure of heat-resistant steels, which is important for understanding the origins of the creep strength in ferritic steels.

  20. Effect of vacancies on the spin density waves onset in Fe/Cr superlattices

    NASA Astrophysics Data System (ADS)

    Parlebas, J. C.; Demangeat, C.; Mokrani, A.; Yartsev, S. V.; Ustinov, V. V.; Yartseva, N. S.

    2011-05-01

    The spin density wave's onset in Cr based superlattices is considered within proximity of Fe interlayer boundaries and the effect of randomly located vacancies in Cr monolayers is examined. The study is performed for Fe/Cr, Fe/Cr/V superlattices with odd and even number of Cr monolayers. It is shown that the number of Cr monolayer determines the spin density wave's nodes onset in the perfect Fe/Cr super lattices. Pinning of Cr magnetic moments on vacancies destroys this determination and leads to appearance or disappearance of nodes.

  1. The comparison of different approaches to the modeling of the structural properties σ-phase of Fe-Cr system

    NASA Astrophysics Data System (ADS)

    Udovsky, A. L.; Kupavtsev, M. V.

    2016-04-01

    The three- sub-lattice model (3SLM) for description of atom's distribution of two components with different coordination numbers (12, 14 and 15), into σ-phase structure depended on composition and temperature is depictured in this paper. Energetic parameters of 3SLM were calculated by fitting procedure fixed to results obtained by ab-initio calculations conducted for paramagnetic states of differently ordered complexes stayed at the sigma- phase's crystal structure for Fe-Cr system at 0 K. Respective algorithm and computer program have allowed to calculate an atom distribution of components upon the sub-lattices of σ-phase at 300 - 1100 K. The temperature dependences of filling atoms on the model three sub-lattices for alloys compositions 40, 50 and 60 at. % Fe was calculated. There is satisfactory agreement between calculated results and the experimental data obtained by neutron and structural research methods. The equilibrium between BCC solutions and σ- phase of Fe-Cr system was calculated. The satisfactory consent of results of calculation with experimental data for education temperature σ- phases from BCC- solution and some divergences with experiments is received at 800 K.

  2. Vibrational entropy of spinodal decomposition in FeCr

    SciTech Connect

    Swan-Wood, T.L.; Delaire, O.; Fultz, B.

    2005-07-01

    Inelastic neutron-scattering spectra were measured on stoichiometric Fe{sub 0.50}Cr{sub 0.50} prepared as a body-centered-cubic (bcc) solid solution, and after increasing amounts of chemical unmixing on the bcc lattice induced by annealing the solid solution at 773 K. These spectra were reduced by a conventional procedure to a neutron-weighted vibrational density of states. Moessbauer spectrometry was used to characterize the extent of decomposition after annealing. A neutron-weight correction was performed, using results from the Moessbauer spectra and recent data on inelastic nuclear resonant scattering from {sup 57}Fe-Cr. The vibrational entropy of decomposition was found to be -0.17{+-}0.01k{sub B}/atom, nearly equal to the change in configurational entropy after spinodal decomposition. Effects of vibrational entropy on the thermodynamics of unmixing are analyzed, showing a large effect on the free energy with the formation of Cr-rich zones, and a large effect on the critical temperature for spinodal decomposition for equiatomic Fe{sub 0.50}Cr{sub 0.50}.

  3. Transport signature of spin gapless semiconducting properties in quaternary Heusler of CoFeCrAl

    NASA Astrophysics Data System (ADS)

    Xu, Guizhou; Zhang, Xiaoming; Liu, Enke; Wang, Wenhong; Wu, Guangheng; Institute of physics Team

    2015-03-01

    Spin gapless semiconductors (SGS), since proposed by Wang in 2008, have attracted intensive attention due to its potential application in spintronics. In our previous works, we have predicted some quaternary Heusler alloys are promising to be candidates of SGS. In this presentation, we will report the transport signature of SGS properties for CoFeCrAl, one of SGS candidate. The results show that samples treated in different ways can present distinguished transport properties. On the one hand, the arc-melted bulk samples exhibit a negative temperature dependence of resistivity accompanying with a negative magnetoresistance from 5-300K, revealing a normal transport behavior signifying for a metallic magnetic system. On the other hand, for the melt-spun ribbon samples, a positive temperature dependence of the resistivity as well as positive sign of magnetoresistance were observed, which implies that a semiconducting-like transport mechanism dominate in this sample. Based on our first principles analysis, this difference can be attributed to the occurrence of anti-site occupation between Co/Cr atoms in the compound. Our findings raised the possibility to tune the properties of SGS through proper sample treatments due to its atomic-occupation sensitivity.

  4. Growth kinetics of grain boundary allotriomorphs of proeutectoid ferrite in Fe-C-Mn-X{sub 2} alloys

    SciTech Connect

    Tanaka, T.; Aaronson, H.I.; Enomoto, M.

    1995-03-01

    The parabolic rate constant for the thickening of grain boundary ferrite allotriomorphs at the faces of austenite grain boundaries was measured as a function of isothermal transformation temperature in three Fe-C-X{sub 1}-X{sub 2} alloys where X{sub 1} is Mn and X{sub 2} is successively Si, Ni, and Co. The results were compared with the predictions of the local equilibrium model for multi-component systems and with those derived from the theory of growth under paraequilibrium conditions. The distribution of Mn and Si in ferrite and austenite in the Fe-C-Mn-Si alloy was also measured as a function of reaction temperature with transmission electron microscopy (TEM) and energy-dispersive X-ray spectroscopy (EDX). The observed temperature below which alloying element partition ceased was in good agreement with the local equilibrium model. Whereas the parabolic rate constant for thickening was considerably larger than the amount predicted by this theory in the alloying element diffusion-controlled regime, the opposite was true in the carbon diffusion-controlled regime. Similarly, the calculated paraequilibrium constant was usually considerably larger than that measured experimentally. Synergistic enhancements of the effects of Mn and X{sub 2} in diminishing thickening kinetics were observed for each X{sub 2}. The time-temperature-transformation (TTT) curves for the beginning of transformation were calculated from a modified Cahn analysis for the overall kinetics of grain-boundary-nucleated reactions using values of the nucleation rate and the parabolic growth rate constant computed from various models and compared with experimentally determined TTT curves.

  5. Effect of austenitizing conditions on the impact properties of an alloyed austempered ductile iron of initially ferritic matrix structure

    SciTech Connect

    Delia, M.; Alaalam, M.; Grech, M.

    1998-04-01

    The effect of austenitizing conditions on the microstructure and impact properties of an austempered ductile iron (ADI) containing 1.6% Cu and 1.6% Ni as the main alloying elements was investigated. Impact tests were carried out on samples of initially ferritic matrix structure and which had been first austenitized at 850, 900, 950, and 1,000 C for 15 to 360 min and austempered at 360 C for 180 min. Results showed that the austenitizing temperature, T{sub {gamma}}, and time, t{sub {gamma}} have a significant effect on the impact properties of the alloy. This has been attributed to the influence of these variables on the carbon kinetics. Microstructures of samples austenitized at 950 and 1,000 C contain no pro-eutectoid ferrite. The impact properties of the former structures are independent of t{sub {gamma}}, while those solution treated at 1,000 C are generally low and show wide variation over the range of soaking time investigated. For fully ausferritic structures, impact properties fall with an increase in T{sub {gamma}}. This is particularly evident at 1,000 C. As the T{sub {gamma}} increases, the amount of carbon dissolved in the original austenite increases. This slows down the rate of austenite transformation and results in coarser structures with lower mechanical properties. Optimum impact properties are obtained following austenitizing between 900 and 950 C for 120 to 180 min.

  6. Electronic structure, magnetic properties, and stability of the binary and ternary carbides (Fe,Cr)3C and (Fe,Cr)7C3

    NASA Astrophysics Data System (ADS)

    Konyaeva, M. A.; Medvedeva, N. I.

    2009-10-01

    The structural, electronic, and magnetic properties of the binary and ternary carbides (Fe,Cr)3C and (Fe,Cr)7C3 have been investigated within the ab initio density functional theory. The crystal structure of the binary carbides has been optimized and the preferred positions for replacement of chromium or iron impurities in the corresponding carbides have been determined. The changes in the electronic structure and magnetic properties have been investigated, the formation energies of the ternary carbides as functions of the impurity concentrations have been calculated, and conclusions have been drawn regarding the influence of the impurity on the stability of the carbides under investigation.

  7. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    DOE PAGESBeta

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution bodycentered- cubic iron for high-temperature application in fossil-energy power plants. In this study, the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy was investigated at 700 - 950°C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent to differences in the matrix/precipitate compositions. The results profile the ripening process in multicomponent alloys bymore » illustrating controlling factors (i.e., interfacial energy, diffusivities, and element partitioning). As a result, the study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.« less

  8. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    PubMed Central

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-01-01

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution body-centered-cubic iron for high-temperature application in fossil-energy power plants. In this study, we investigate the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy at 700–950 °C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent on differences in the matrix/precipitate compositions. Our results profile the ripening process in multicomponent alloys by illustrating controlling factors of interfacial energy, diffusivities, and element partitioning. The study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service. PMID:26537060

  9. Nucleation kinetics of grain boundary allotriomorphs of proeutectoid ferrite in Fe-C-Mn-X{sub 2} alloys

    SciTech Connect

    Tanaka, T.; Aaronson, H.I.; Enomoto, M.

    1995-03-01

    The steady-state nucleation rates of ferrite allotriomorphs at the ``faces`` of austenite grain boundaries were measured in Fe-C-X{sub 1}-X{sub 2} alloys, where X{sub 1} was Mn and X{sub 2} was successively Si, Ni, and Co, using techniques previously developed for counterpart studies on Fe-C and Fe-C-X alloys. The results were compared with the predictions of the classical nucleation theory, using the pillbox-shaped critical nucleus model. The volume free energy changes associated with nucleation in Fe-C-X{sub 1}-X{sub 2} quaternary systems were evaluated from the central atoms model (CAM) for both para- and orthoequilibrium modes of transformation. The nucleation process was assumed to be controlled by volume and/or grain boundary diffusion of alloying elements. The so-called synergistic effects of alloying elements were considered in terms of the volume free energy change and interfacial energies on the basis of the result of the nucleation rate measurements.

  10. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution bodycentered- cubic iron for high-temperature application in fossil-energy power plants. In this study, the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy was investigated at 700 - 950°C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent to differences in the matrix/precipitate compositions. The results profile the ripening process in multicomponent alloys by illustrating controlling factors (i.e., interfacial energy, diffusivities, and element partitioning). As a result, the study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.

  11. Twin nucleation and migration in FeCr single crystals

    SciTech Connect

    Patriarca, L.; Abuzaid, Wael; Sehitoglu, Huseyin; Maier, Hans J.; Chumlyakov, Y.

    2013-01-15

    Tension and compression experiments were conducted on body-centered cubic Fe -47.8 at pct. Cr single crystals. The critical resolved shear stress (CRSS) magnitudes for slip nucleation, twin nucleation and twin migration were established. We show that the nucleation of slip occurs at a CRSS of about 88 MPa, while twinning nucleates at a CRSS of about 191 MPa with an associated load drop. Following twin nucleation, twin migration proceeds at a CRSS that is lower than the initiation stress ( Almost-Equal-To 114-153 MPa). The experimental results of the nucleation stresses indicate that the Schmid law holds to a first approximation for the slip and twin nucleation cases, but to a lesser extent for twin migration particularly when considerable slip strains preceded twinning. The CRSSs were determined experimentally using digital image correlation (DIC) in conjunction with electron back scattering diffraction (EBSD). The DIC measurements enabled pinpointing the precise stress on the stress-strain curves where twins or slip were activated. The crystal orientations were obtained using EBSD and used to determine the activated twin and slip systems through trace analysis. - Highlights: Black-Right-Pointing-Pointer Digital image correlation allows to capture slip/twin initiation for bcc FeCr. Black-Right-Pointing-Pointer Crystal orientations from EBSD allow slip/twin system indexing. Black-Right-Pointing-Pointer Nucleation of slip always precedes twinning. Black-Right-Pointing-Pointer Twin growth is sustained with a lower stress than required for nucleation. Black-Right-Pointing-Pointer Twin-slip interactions provide high hardening at the onset of plasticity.

  12. Use of double and triple-ion irradiation to study the influence of high levels of helium and hydrogen on void swelling of 8-12% Cr ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Kupriiyanova, Y. E.; Bryk, V. V.; Borodin, O. V.; Kalchenko, A. S.; Voyevodin, V. N.; Tolstolutskaya, G. D.; Garner, F. A.

    2016-01-01

    In accelerator-driven spallation (ADS) devices, some of the structural materials will be exposed to intense fluxes of very high energy protons and neutrons, producing not only displacement damage, but very high levels of helium and hydrogen. Unlike fission flux-spectra where most helium and hydrogen are generated by transmutation in nickel and only secondarily in iron or chromium, gas production in ADS flux-spectra are rather insensitive to alloy composition, such that Fe-Cr base ferritic alloys also generate very large gas levels. While ferritic alloys are known to swell less than austenitic alloys in fission spectra, there is a concern that high gas levels in fusion and especially ADS facilities may strongly accelerate void swelling in ferritic alloys. In this study of void swelling in response to helium and hydrogen generation, irradiation was conducted on three ferritic-martensitic steels using the Electrostatic Accelerator with External Injector (ESUVI) facility that can easily produce any combination of helium to dpa and/or hydrogen to dpa ratios. Irradiation was conducted under single, dual and triple beam modes using 1.8 MeV Cr+3, 40 keV He+, and 20 keV H+. In the first part of this study we investigated the response of dual-phase EP-450 to variations in He/dpa and H/dpa ratio, focusing first on dual ion studies and then triple ion studies, showing that there is a diminishing influence on swelling with increasing total gas content. In the second part we investigated the relative response of three alloys spanning a range of starting microstructure and composition. In addition to observing various synergisms between He and H, the most important conclusion was that the tempered martensite phase, known to lag behind the ferrite phase in swelling in the absence of gases, loses much of its resistance to void nucleation when irradiated at large gas/dpa levels.

  13. Steam Oxidation of FeCrAl and SiC in the Severe Accident Test Station (SATS)

    SciTech Connect

    Pint, Bruce A.; Unocic, Kinga A.; Terrani, Kurt A.

    2015-08-01

    Numerous research projects are directed towards developing accident tolerant fuel (ATF) concepts that will enhance safety margins in light water reactors (LWR) during severe accident scenarios. In the U.S. program, the high temperature steam oxidation performance of ATF solutions has been evaluated in the Severe Accident Test Station (SATS) at Oak Ridge National Laboratory (ORNL) since 2012 [1-3] and this facility continues to support those efforts in the ATF community. Compared to the current UO2/Zr-based alloy fuel system, alternative cladding materials can offer slower oxidation kinetics and a smaller enthalpy of oxidation that can significantly reduce the rate of heat and hydrogen generation in the core during a coolant-limited severe accident [4-5]. Thus, steam oxidation behavior is a key aspect of the evaluation of ATF concepts. This report summarizes recent work to measure steam oxidation kinetics of FeCrAl and SiC specimens in the SATS.

  14. Development of A New Class of Fe-3Cr-W(V)Ferritic Steels for Industrial Process Applications

    SciTech Connect

    Sikka, V.J.; Jawad, M.H.

    2005-06-15

    The project, 'Development of a New Class of Fe-Cr-W(V) Ferritic Steels for Industrial Process Applications', was a Cooperative Research and Development Agreement (CRADA) between Oak Ridge National Laboratory (ORNL) and Nooter Corporation. This project dealt with improving the materials performance and fabrication for the hydrotreating reactor vessels, heat recovery systems, and other components for the petroleum and chemical industries. The petroleum and chemical industries use reactor vessels that can approach the ship weights of approximately 300 tons with vessel wall thicknesses of 3 to 8 in. These vessels are typically fabricated from Fe-Cr-Mo steels with chromium ranging from 1.25 to 12% and molybdenum from 1 to 2%. Steels in this composition have great advantages of high thermal conductivity, low thermal expansion, low cost, and properties obtainable by heat treatment. With all of the advantages of Fe-Cr-Mo steels, several issues are faced in design and fabrication of vessels and related components. These issues include the following: (1) low strength properties of current alloys require thicker sections; (2) increased thickness causes heat-treatment issues related to nonuniformity across the thickness and thus not achieving the optimum properties; (3) fracture toughness (ductile-to-brittle transition ) is a critical safety issue for these vessels, and it is affected in thick sections due to nonuniformity of microstructure; (4) PWHT needed after welding and makes fabrication more time-consuming with increased cost; and (5) PWHT needed after welding also limits any modifications of the large vessels in service. The goal of this project was to reduce the weight of large-pressure vessel components (ranging from 100 to 300 tons) by approximately 25% and reduce fabrication cost and improve in-service modification feasibility through development of Fe-3Cr-W(V) steels with combination of nearly a 50% higher strength, a lower DBTT and a higher upper-shelf energy

  15. Journal of Nuclear Materials - Radiation-induced segregation and phase stability in ferritic-martensitic alloy T 91

    SciTech Connect

    Jiao, Zhijie; Busby, Jeremy T; Was, Gary S; Jiao, Zhijie

    2010-01-01

    Radiation-induced segregation in ferritic martensitic alloy T 91 was studied to understand the behavior of solutes as a function of dose and temperature. Irradiations were conducted using 2 MeV protons to doses of 1, 3, 7 and 10 dpa at 400 C. Radiation-induced segregation at prior austenite grain boundaries was measured, and various features of the irradiated microstructure were characterized, including grain boundary carbide coverage, the dislocation microstructure, radiation-induced precipitation and irradiation hardening. Results showed that Cr, Ni and Si segregate to prior austenite grain boundaries at low dose, but segregation ceases and redistribution occurs above 3 dpa. Grain boundary carbide coverage mirrors radiation-induced segregation. Irradiation induces formation of Ni Si Mn and Cu-rich precipitates that account for the majority of irradiation hardening. Radiation-induced segregation behavior is likely linked to the evolution of the precipitate and dislocation microstructures. 2010 Elsevier B.V. All rights reserved

  16. First principles assessment of helium trapping in Y2TiO5 in nano-featured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Jin, Yanan; Jiang, Yong; Yang, Litong; Lan, Guoqiang; Robert Odette, G.; Yamamoto, Takuya; Shang, Jiacheng; Dang, Ying

    2014-10-01

    Nano-scale Y2Ti2O7 and Y2TiO5 oxides are the major features that provide high strength and irradiation tolerance in nano-structured ferritic alloys. Here, we employ density functional theory to study helium trapping in Y2TiO5. The results suggest that helium is more deeply trapped in Y2TiO5 compared to Y2Ti2O7. Helium occupies open channels in Y2TiO5, where it weakly chemically interacts with neighboring oxygen anions, and results in less volume expansion compared to Y2Ti2O7, reducing strains in the iron matrix. The corresponding helium mobility in these channels is very high. While its ultimate fate is to form oxide/matrix interface bubbles, transient deep trapping of helium in oxides plays a major role in the ability of NFA to manage helium distribution.

  17. Soft magnetic properties of a ferritic Fe-Ni-Cr alloy

    NASA Astrophysics Data System (ADS)

    Jin, S.; Sherwood, R. C.; Chin, G. Y.; Wernick, J. H.; Bordelon, C. M.

    1984-03-01

    Technologically important applications may exist for magnetically soft alloys that possess, in addition to the appropriate magnetic properties, relatively high mechanical strength and corrosion resistance. Such an alloy can be used, for example, for certain types of telephone receiver armature applications. In the present paper, we report the magnetic and mechanical properties of the ternary Fe-3Ni-5Cr alloy. The soft magnetic properties of the alloy are significantly improved by heat treatment within the (α+γ) two-phase region. Exemplary properties after heat treatment at ˜625 °C for 2 h are Hc˜1.2 Oe, μm˜4700, yield strength ˜59 ksi, and elongation ˜30%. The alloy exhibits reasonably good corrosion resistance. Magnetic, mechanical, and electrical properties of the alloy as well as the acoustic performance of telephone receivers using it, have been found to be comparable to those of the 2V-Permendur alloy.

  18. Collinear spin-density-wave ordering in Fe/Cr multilayers and wedges

    SciTech Connect

    Fishman, R.S.; Shi, Z.

    1999-06-01

    Several recent experiments have detected a spin-density wave (SDW) within the Cr spacer of Fe/Cr multilayers and wedges. We use two simple models to predict the behavior of a collinear SDW within an Fe/Cr/Fe trilayer. Both models combine assumed boundary conditions at the Fe-Cr interfaces with the free energy of the Cr spacer. Depending on the temperature and the number {ital N} of Cr monolayers, the SDW may be either commensurate ({ital C}) or incommensurate ({ital I}) with the bcc Cr lattice. Model I assumes that the Fe-Cr interface is perfect and that the Fe-Cr interaction is antiferromagnetic. Consequently, the {ital I} SDW antinodes lie near the Fe-Cr interfaces. With increasing temperature, the Cr spacer undergoes a series of transitions between {ital I} SDW phases with different numbers {ital n} of nodes. If the {ital I} SDW has n=m nodes at T=0, then {ital n} increases by one at each phase transition from {ital m} to m{minus}1 to m{minus}2 up to the {ital C} phase with n=0 above T{sub IC}(N). For a fixed temperature, the magnetic coupling across the Cr spacer undergoes a phase slip whenever {ital n} changes by one. In the limit N{r_arrow}{infinity}, T{sub IC}(N) is independent of the Fe-Cr coupling strength. We find that T{sub IC}({infinity}) is always larger than the bulk N{acute e}el transition temperature and increases with the strain on the Cr spacer. These results explain the very high IC transition temperature of about 600 K extrapolated from measurements on Fe/Cr/Fe wedges. Model II assumes that the {ital I} SDW nodes lie precisely at the Fe-Cr interfaces. This condition may be enforced by the interfacial roughness of sputtered Fe/Cr multilayers. As a result, the {ital C} phase is never stable and the transition temperature T{sub N}(N) takes on a seesaw pattern as n{ge}2 increases with thickness. In agreement with measurements on both sputtered and epitaxially grown multilayers, model II predicts the {ital I} phase to be unstable above the bulk N

  19. Synthesis and characterization of mixed Fe-Cr oxide pillared {alpha}-zirconium phosphate materials

    SciTech Connect

    Perez-Reina, F.J.; Olivera-Pastor, P.; Rodriguez-Castellon, E.; Jimenez-Lopez, A.

    1996-02-15

    Mixed Fe/Cr hydroxyacetate oligomers ranging in composition from 90/10 to 10/90 have been prepared by mixing Fe{sup 3+} and Cr{sup 3+} nitrate solutions and then adding n-propylammonium acetate up to an acetate/Cr{sup 3+} ratio of 2.8 and pH 4. The oligomers were intercalated into colloidal {alpha}-zirconium phosphate or precipitated with excess n-propylamine. The precipitates are all amorphous and show differential thermal behavior in comparison with the intercalates. Upon calcination in air, the precipitates become crystalline, showing the characteristic XRD peaks of mixed Fe/Cr oxides. These mixed oxides present unusually high BET surface areas (up to 276 m {sup 2}{center_dot}g{sup {minus}1}), especially those with low Fe/Cr ratios. The intercalates are poorly crystalline or amorphous at room temperature and upon calcination at 400{degrees}C in air or under N{sub 2}, which indicates that there is no oxide segregation from the interlayers. From these results it is suggested that mixed Fe/Cr oxides are cross-linked to the phosphate layer, forming a pillared structure. Significantly, the mixed oxides segregated from the phosphate surface at 1000{degrees}C present XRD patterns identical to the mixed oxides obtained from the precipitates with the same Fe/Cr ratios. The pillared materials show high BET surface areas, from 200 to 306 m{sup 2}/g, and narrow pore size distributions with pore radius ranging from 8.5 to 13.8 {Angstrom}. XPS analysis reveals a higher affinity of the phosphate surface for Cr{sup 3+} at high Fe/Cr ratios from 70/30 to 90/10. In these samples the partial oxidation of Cr(III) to Cr(VI) was observed in the XPS spectra, in spite of the materials being calcined under N{sub 2}.

  20. Effect of tube processing methods on the texture and grain boundary characteristics of 14YWT nanostructured ferritic alloys

    DOE PAGESBeta

    Aydogan, E.; Pal, S.; Anderoglu, O.; Maloy, S. A.; Vogel, S. C.; Odette, G. R.; Lewandowski, J. J.; Hoelzer, D. T.; Anderson, I. E.; Rieken, J. R.

    2016-03-08

    In this paper, texture and microstructure of tubes and plates fabricated from a nanostructured ferritic alloy (14YWT), produced either by spray forming followed by hydrostatic extrusion (Process I) or hot extrusion and cross-rolling a plate followed by hydrostatic tube extrusion (Process II) have been characterized in terms of their effects on texture and grain boundary character. Hydrostatic extrusion results in a combination of plane strain and shear deformations which generate low intensity α- and γ-fiber components of {001}<110> and {111}<110> together with a weak ζ-fiber component of {011}<211> and {011}<011>. In contrast, multi-step plane strain deformation by hot extrusion andmore » cross-rolling of the plate leads to a strong texture component of {001}<110> together with a weaker {111}<112> component. Although the total strains are similar, shear dominated deformation leads to much lower texture indexes compared to plane strain deformations. Further, the texture intensity decreases after hydrostatic extrusion of the alloy plate formed by plane strain deformation, due to a lower number of activated slip systems during shear dominated deformation. Finally and notably, hot extruded and cross-rolled plate subjected to plane strain deformation to ~50% engineering strain creates only a modest population of low angle grain boundaries, compared to the much larger population observed following the combination of plane strain and shear deformation of ~44% engineering strain resulting from subsequent hydrostatic extrusion.« less

  1. Release of deuterium from irradiation damage in Fe-9Cr-2W ferritic alloy irradiated with deuterium ions

    NASA Astrophysics Data System (ADS)

    Ono, K.; Miyamoto, M.; Kudo, F.

    2014-09-01

    The release profile of deuterium from an Fe-9Cr-2W ferritic alloy irradiated with low-energy deuterium ions was studied by thermal desorption spectroscopy (TDS) and in situ transmission electron microscopy (TEM). It was found that one sharp TDS peak appeared at a temperature around 410 K depending on the heating rate that ranged from 1.5 to 20 K/min. The TDS peak height increased with increasing fluence from 2 × 1019 to 2 × 1021 D+/m2 with no shift of the peak temperature. A close correlation between these TDS peaks and the disappearance of dislocation loops formed by the irradiation was observed. The effects of tiny bubbles on TDS were small. These results suggest that most of the deuterium was trapped by dislocation loops, which affected the thermal stability of dislocation loops in the alloy. The dependence of TDS peak temperature on the heating rate yielded an activation energy of 0.63 ± 0.02 eV for deuterium de-trapping from dislocation loops. The retention properties of the total amount of deuterium exhibited a tendency of saturation at values on the order of 1020 D+/m2, which corresponded to a saturation tendency of the loop density.

  2. Low temperature embrittlement behaviour of different ferritic-martensitic alloys for fusion applications

    NASA Astrophysics Data System (ADS)

    Rieth, M.; Dafferner, B.

    1996-10-01

    In the last few years a lot of different low activation CrWVTa steels have been developed world-wide. Without irradiation some of these alloys show clearly a better low temperature embrittlement behaviour than commercial CrNiMoV(Nb) alloys. Within the MANITU project a study was carried out to compare, prior to the irradiation program, the embrittlement behaviour of different alloys in the unirradiated condition performing instrumented Charpy impact bending tests with sub-size specimens. The low activation materials (LAM) considered were different OPTIFER alloys (Forschungszentrum Karlsruhe), F82H (JAERI), 9Cr2WVTa (ORNL), and GA3X (PNL). The modified commercial 10-11% CrNiMoVNb steels were MANET and OPTIMAR. A meaningful comparison between these alloys could be drawn, since the specimens of all materials were manufactured and tested under the same conditions.

  3. Nanoscale characterization of ODS Fe-9%Cr model alloys compacted by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Heintze, C.; Hernández-Mayoral, M.; Ulbricht, A.; Bergner, F.; Shariq, A.; Weissgärber, T.; Frielinghaus, H.

    2012-09-01

    Ferritic/martensitic high-chromium steels are leading candidates for fission and fusion reactor components. Oxide dispersion strengthening is an effective way to improve properties related to thermal and irradiation-induced creep and to extend their elevated temperature applications. An extensive experimental study focusing on the microstructural characterization of oxide-dispersion strengthened Fe-9wt%Cr model alloys is reported. Several material variants were produced by means of high-energy milling of elemental powders of Fe, Cr and commercial yttria powders. Consolidation was based on spark plasma sintering. Special emphasis is placed on the characterization of the nano-particles using transmission electron microscopy, small-angle neutron scattering and atom probe tomography. The microstructure of the investigated alloys and the role of the process parameters are discussed. Implications for the reliability of the applied characterization techniques are also highlighted.

  4. Effect of Carbide Ceramic Zone on Wear Resistance of the (Fe,Cr)7C3/Fe Surface Gradient Composite

    NASA Astrophysics Data System (ADS)

    Ye, Fangxia; Xu, Yunhua; Hojamberdiev, Mirabbos; Lai, Yujun; Wang, Chong; Wang, Xin

    2015-08-01

    In this work, we report on the influence of microstructure and mechanical properties of the (Fe,Cr)7C3 ceramic zone on wear resistance of the (Fe,Cr)7C3/Fe surface gradient composite fabricated by in situ synthesis method followed by a post-heat treatment at 1100 °C for 20 h in argon atmosphere. The phase composition, microstructure, nanoindentation hardness, elastic modulus, fracture toughness, and relative wear resistance of the (Fe,Cr)7C3/Fe surface gradient composite were investigated by means of x-ray diffraction, scanning electron microscopy, nanoindentation tester, and wear resistance testing instrument, respectively. The XRD results showed that (Fe,Cr)7C3 is the predominant crystalline phases in the fabricated composite. The volume fraction of the (Fe,Cr)7C3 particulates formed has a gradient distribution from the surface to the iron matrix, and the microstructure also changes significantly. The (Fe,Cr)7C3 bulk ceramic zone with the volume fraction of about 100% and the (Fe,Cr)7C3 dense ceramic zone with the volume fraction of about 90% were synthesized on the upper surface of the (Fe,Cr)7C3/Fe surface gradient composite, respectively. The average nanoindentation hardness and elastic modulus of the (Fe,Cr)7C3 bulk ceramic zone of the composite were determined to be 12.711 and 256.054 GPa, respectively. The fracture toughness of the (Fe,Cr)7C3 bulk ceramic zone is in the range of 2.06-4.19 MPa m1/2, and its relative wear resistance is about 56 times higher than that of the iron matrix. The (Fe,Cr)7C3 dense ceramic zone with rod-like, secondary (Fe,Cr)7C3 particulates was formed at the bottom of the (Fe,Cr)7C3 bulk ceramic zone. Rod-like, secondary (Fe,Cr)7C3 particulates are dense and grew in the direction of the iron substrate, providing higher wear resistance to the composite. The wear mechanisms of the (Fe,Cr)7C3 bulk and dense ceramic zones are considered to be microcutting, microcracking, and spalling pit.

  5. Epitaxial Fe/Y2O3 interfaces as a model system for oxide-dispersion-strengthened ferritic alloys

    SciTech Connect

    Kaspar, Tiffany C.; Bowden, Mark E.; Wang, Chong M.; Shutthanandan, V.; Overman, Nicole R.; Van Ginhoven, Renee M.; Wirth, Brian D.; Kurtz, Richard J.

    2015-02-01

    The fundamental mechanisms underlying the superior radiation tolerance properties of oxide-dispersion-strengthened ferritic steels and nanostructured ferritic alloys are poorly understood. Thin film heterostructures of Fe/Y2O3 can serve as a model system for fundamental studies of radiation damage. Epitaxial thin films of Y2O3 were deposited by pulsed laser deposition on 8% Y:ZrO2 (YSZ) substrates with (100), (110), and (111) orientation. Metallic Fe was subsequently deposited by molecular beam epitaxy. Characterization by x-ray diffraction and Rutherford backscattering spectrometry in the channeling geometry revealed a degree of epitaxial or axiotaxial ntation for Fe(211) deposited on Y2O3(110)/YSZ(110). In contrast, Fe on Y2O3(111)/YSZ(111) was fully polycrystalline, and Fe on Y2O3(100)/YSZ(100) exhibited out-of-plane texture in the [110] direction with little or no preferential in-plane orientation. Scanning transmission electron microscopy imaging of Fe(211)/Y2O3(110)/YSZ(110) revealed a strongly islanded morphology for the Fe film, with no epitaxial grains visible in the cross-sectional sample. Well-ordered Fe grains with no orientation to the underlying Y2O3 were observed. Well-ordered crystallites of Fe with both epitaxial and non-epitaxial orientations on Y2O3 are a promising model system for fundamental studies of radiation damage phenomena. This is illustrated with preliminary results of He bubble formation following implantation with a helium ion microscope. He bubble formation is shown to preferentially occur at the Fe/Y2O3 interface.

  6. Past research and fabrication conducted at SCK•CEN on ferritic ODS alloys used as cladding for FBR's fuel pins

    NASA Astrophysics Data System (ADS)

    De Bremaecker, Anne

    2012-09-01

    In the 1960s in the frame of the sodium-cooled fast breeders, SCK•CEN decided to develop claddings made with ferritic stainless materials because of their specific properties, namely a higher thermal conductivity, a lower thermal expansion, a lower tendency to He-embrittlement, and a lower swelling than the austenitic stainless steels. To enhance their lower creep resistance at 650-700 °C arose the idea to strengthen the microstructure by oxide dispersions. This was the starting point of an ambitious programme where both the matrix and the dispersions were optimized. A purely ferritic 13 wt% Cr matrix was selected and its mechanical strength was improved through addition of ferritizing elements. Results of tensile and stress-rupture tests showed that Ti and Mo were the most beneficial elements, partly because of the chi-phase precipitation. In 1973 the optimized matrix composition was Fe-13Cr-3.5Ti-2Mo. To reach creep properties similar to those of AISI 316, different dispersions and methods were tested: internal oxidation (that was not conclusive), and the direct mixing of metallic and oxide powders (Al2O3, MgO, ZrO2, TiO2, ZrSiO4) followed by pressing, sintering, and extrusion. The compression and extrusion parameters were determined: extrusion as hollow at 1050 °C, solution annealing at 1050 °C/15 min, cleaning, cold drawing to the final dimensions with intermediate annealings at 1050 °C, final annealing at 1050 °C, straightening and final aging at 800 °C. The choice of titania and yttria powders and their concentrations were finalized on the basis of their out-of-pile and in-pile creep and tensile strength. As soon as a resistance butt welding machine was developed and installed in a glove-box, fuel segments with PuO2 were loaded in the Belgian MTR BR2. The fabrication parameters were continuously optimized: milling and beating, lubrication, cold drawing (partial and final reduction rates, temperature, duration, atmosphere and furnace). Specific non

  7. Synthesis of TiB2/Fe-Cr-Al nanocomposite powder.

    PubMed

    Sachan, Ritesh; Park, Jong-Woo

    2008-10-01

    In this study, a route for synthesizing TiB2/Fe-Cr-Al nanocomposite is proposed via high energy ball milling by using directly coarse powders of TiB2, Fe, Cr and Al. Various compositions of these powder mixtures are milled up to 48 hrs to investigate the effect of composition on the crystalline refinement. The crystalline size is analyzed by an X-ray diffractometer for powder samples containing 30 to 100 wt% TiB2 (the rest of the powder consists of Fe-20 wt%Cr-5 wt%Al composition). The crystalline size after 48 hrs of ball milling decreases with increasing TiB2, and then again increases after reaching a minimum value of 18 nm at 70% TiB2. By transmission electron microscopic analysis, it is confirmed that particles of TiB2 are significantly reduced and finely dispersed in the Fe-Cr-Al matrix. The particle size of TiB2 is found around 20-25 nm, reinforced in the matrix. Considering the results of this study, the proposed mechanical milling route can be recommended as a promising way for fabrication of TiB2/Fe-Cr-Al nanocomposite powder. PMID:19198473

  8. Structure and elevated temperature properties of carbon-free ferritic alloys strengthened by a Laves phase

    NASA Technical Reports Server (NTRS)

    Bhandarkar, M. D.; Zackay, V. F.; Parker, E. R.; Bhat, M. S.

    1975-01-01

    A Laves phase, Fe2Ta, was utilized to obtain good elevated temperature properties in a carbon-free iron alloy containing 1 at. pct Ta and 7 at. pct Cr. Room temperature embrittlement resulting from the precipitation of the Laves phase at grain boundaries was overcome by spheroidizing the precipitate. This was accomplished by thermally cycling the alloys through the alpha to gamma transformation. The short-time yield strength of the alloys decreased very slowly with increase in test temperature up to 600 C, but above this temperature, the strength decreased rapidly. Results of constant load creep and stress rupture tests conducted at several temperatures and stresses indicated that the rupture and creep strengths of spheroidized 1 Ta-7 Cr alloy were higher than those of several commercial steels containing chromium and/or molybdenum carbides but lower than those of steels containing substantial amounts of tungsten and vanadium. When molybdenum was added to the base Fe-Ta-Cr alloy, the rupture and creep strengths were considerably increased.

  9. Cladding burst behavior of Fe-based alloys under LOCA

    DOE PAGESBeta

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. Themore » most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.« less

  10. Cladding burst behavior of Fe-based alloys under LOCA

    SciTech Connect

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. The most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.

  11. Pack cementation diffusion coatings for iron-base alloys

    SciTech Connect

    Rapp, R.A.

    1995-02-01

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels. The Cr-Si ferrite layers have proven to be very resistant to high temperature cyclic oxidation and to pitting in aqueous solutions. The process has been patented, and is being transferred for industrial application, e.g. for water walls of utility boilers, etc. In the proposed extension of this project, the use of mixed pure metal powders in the pack will be extended to achieve similar ferrite Fe-Cr-Al coatings with excellent oxidation resistance, with the eventual transfer of the technology to industry. In other recent studies, Ni-base alloy rods were aluminized by the halide-activated pack cementation process to bring their average composition to that for the ORNL-developed Ni{sub 3}Al, for use as a welding rod. A similar effort to develop a welding rod for the ORNL Fe{sub 3}Al alloy did not yield reproducible coating compositions or growth kinetics. The continued effort to produce Duriron-type (Fe-18Si-5Cr) coatings on steels was not successful. Literature for the intrinsic diffusion coefficients suggests that this task cannot be achieved.

  12. Development of High-Temperature Ferritic Alloys and Performance Prediction Methods for Advanced Fission Energy Systems

    SciTech Connect

    G. RObert Odette; Takuya Yamamoto

    2009-08-14

    Reports the results of a comprehensive development and analysis of a database on irradiation hardening and embrittlement of tempered martensitic steels (TMS). Alloy specific quantitative semi-empirical models were derived for the dpa dose, irradiation temperature (ti) and test (Tt) temperature of yield stress hardening (or softening) .

  13. Gas- and plasma-driven hydrogen permeation through a reduced activation ferritic steel alloy F82H

    NASA Astrophysics Data System (ADS)

    Zhou, Haishan; Hirooka, Yoshi; Ashikawa, Naoko; Muroga, Takeo; Sagara, Akio

    2014-12-01

    The first wall of a magnetic fusion power reactor will be subjected to hydrogen isotope permeation by the two mechanisms: one is gas-driven and the other is plasma-driven. Hydrogen transport through a reduced activation ferritic steel alloy F82H has been investigated using a steady-state laboratory-scale plasma device. Permeation parameters including permeability, solubility and diffusivity have been measured in the temperature range from 150 to 520 °C. The surface recombination coefficient for hydrogen has also been estimated by a one-dimensional steady-state permeation model with the input data taken from experiments. Using these parameters, the hydrogen plasma-driven permeation flux and inventory for a 0.5 cm thick first wall around 500 °C are estimated to be ∼1.0 × 1013 atom cm-2 s-1 and ∼2 × 1016 atom cm-3, respectively. Also, the implications of all these data on reactor operation are discussed.

  14. Ab Initio Investigation of He Bubbles at the Y2Ti2O7-Fe Interface in Nanostructured Ferritic Alloys

    NASA Astrophysics Data System (ADS)

    Danielson, Thomas; Tea, Eric; Hin, Celine

    Nanostructured ferritic alloys are promising materials candidates for the next generation of nuclear reactors due to their ability to withstand high temperatures, high pressures, high neutron flux and especially, the presence of high concentrations of transmutation product helium. As helium diffuses through the matrix, large number densities of complex oxide nanoclusters, namely Y2Ti2O7, Y2O3 and Y2TiO5, act as trapping sites for individual helium atoms and helium clusters. Consequently, there is a significant decrease in the amount of helium that reaches grain boundaries, mitigating the threat of pressurized bubble formation and embrittlement. In order to understand the helium trapping mechanisms of the oxides at a fundamental level, the interface between the nanoclusters and the iron matrix must be modeled. We present results obtained using density functional theory on the Y2Ti2O7-Fe interface where the structure has been modeled based on experimental observations. Helium has been added along the interface in order to investigate the influence of helium on the structure and to obtain thermodynamic and kinetic parameters of helium along the interface.

  15. Effect of ferrite formation on abnormal austenite grain coarsening in low-alloy steels during the hot rolling process

    NASA Astrophysics Data System (ADS)

    Asahi, Hitoshi; Yagi, Akira; Ueno, Masakatsu

    1998-05-01

    Abnormal coarsening of austenite (γ) grains occurred in low-alloy steels during a seamless pipe hotrolling process. Often, the grains became several hundred micrometers in diameter. This made it difficult to apply direct quenching to produce high-performance pipes. The phenomenon of grain coarsening was successfully reproduced using a thermomechanical simulator, and the factors which affected grain coarsening were clarified. The mechanism was found to be basically strain-induced grain rowth which occurred during reheating at around 930 °C. Furthermore, once a pipe temperature decreased to the dual-phase region after the minimal hot working and prior to the reheating process, the grain coarsening was more pronounced. It was understood that the formation of ferrite along grain boundaries had the role of reducing the migration of grain boundaries into neighboring grains, leaving a strain-free, recrystallized region behind. This abnormal grain coarsening was found to be effectively prevented by an addition of Nb, the content of which varied depending on the C content. The effect of the Nb addition was confirmed by an in-line test.

  16. Effect of ferrite formation on abnormal austenite grain coarsening in low-alloy steels during hot rolling process

    SciTech Connect

    Asahi, Hitoshi; Ueno, Masakatsu; Yagi, Akira

    1998-05-01

    Abnormal coarsening of austenite ({gamma}) grains occurred in low-alloy steels during a seamless pipe hot-rolling process. Often, the grains became several hundred micrometer in diameter. This made it difficult to apply direct quenching to produce high-performance pipes. The phenomenon of grain coarsening was successfully reproduced using a thermomechanical simulator, and the factors which affected grain coarsening were clarified. The mechanism was found to be basically strain-induced grain growth which occurred during reheating at around 930 C. Furthermore, once a pipe temperature decreased to the dual-phase region after the minimal hot working and prior to the reheating process, the grain coarsening was more pronounced. It was understood that the formation of ferrite along grain boundaries had the role of reducing the migration of grain boundaries into neighboring grains, leaving a strain-free, recrystallized region behind. This abnormal grain coarsening was found to be effectively prevented by an addition of Nb, the content of which varied depending on the C content. The effect of the Nb addition was confirmed by an in-line test.

  17. Characterization of neutron-irradiated ferritic model alloys and a RPV steel from combined APT, SANS, TEM and PAS analyses

    NASA Astrophysics Data System (ADS)

    Meslin, E.; Lambrecht, M.; Hernández-Mayoral, M.; Bergner, F.; Malerba, L.; Pareige, P.; Radiguet, B.; Barbu, A.; Gómez-Briceño, D.; Ulbricht, A.; Almazouzi, A.

    2010-11-01

    Understanding the behavior of reactor pressure vessel (RPV) steels under irradiation is a mandatory task that has to be elucidated in order to be able to operate safely a nuclear power plant or to extend its lifetime. To build up predictive tools, a substantial experimental data base is needed at the nanometre scale to extract quantitative information on neutron-irradiated materials and to validate the theoretical models. To reach this experimental goal, ferritic model alloys and French RPV steel were neutron irradiated in a test reactor at an irradiation flux of 9 × 10 17 nm -2 s, doses from 0.18 to 1.3 × 10 24 nm -2 and 300 °C. The main goal of this paper is to report the characterization of the radiation-induced microstructural change in the materials by using the state-of-the-art of characterization techniques available in Europe at the nanometre scale. Possibilities, limitations and complementarities of the techniques to each other are highlighted.

  18. ENABLING THE PRACTICAL APPLICATION OF OXIDE DISPERSION-STRENGTHENED FERRITIC STEELS

    SciTech Connect

    Wright, Ian G; Pint, Bruce A; Dyadko, Dr. Eugene G.; Bornstein, Norman S.; Tatlock, Gordon J

    2007-01-01

    Effort has continued to evaluate joints made in oxide dispersion-strengthened (ODS) FeCrAl by (i) pulsed plasma-assisted diffusion (PPAD) bonding, and (ii) transient liquid phase (TLP) bonding. Creep tests of PPAD-bonded butt joints in air at 1000 C, using small, shoulder-loaded, dog bone-shaped specimens and an incrementally-loaded test technique, indicated that failure occurred at loads of up to 82% of that required to fail the parent alloy in the same test. For high creep-strength ferritic steels joined by conventional welding methods, strength reduction factors of 50-80% are considered to be acceptable. The failures apparently did not initiate along the joints; the observed mode of failure of the joined specimens was the same as observed for monolithic specimens of this alloy, by crack-initiated transgranular brittle fracture, followed by ductile overload failure. The progress of TLP bonding has been slower, with the major effort focused on understanding the behavior of the transient liquid phase and its interaction with the alloy microstructure during the various stages of bonding. Creep testing using the same procedures also has been used to evaluate changes resulting from torsional deformation of ODS-FeCrAl tubes in an attempt to modify their microstructures and increase their hoop strength. Interpretation of the results so far has not shown a clear trend, largely due to difficulties in measuring the effective angle of twist in the specimen gauge lengths. Other issues that have been addressed are the refinement of an approach for prediction of the oxidation-limited service lifetime of alumina scale-forming ODS alloys, and alternative routes for ODS alloy powder processing. Analysis of alloy specimens oxidized to failure (in some cases involving exposures for many thousands of hours) over a range of temperatures has provided an improved basis for calculating the values of parameters required in the lifing model (minimum Al content for protective behavior

  19. Effect of Cr on electronic and magnetic properties of χ-carbide (Fe,Cr)5C2

    NASA Astrophysics Data System (ADS)

    Wang, B.; Zhang, Q.; Zhang, Z. F.; Lv, Z. Q.; Fu, W. T.

    2015-10-01

    From density-function theory calculation, the structural, electronic and magnetic properties of χ-carbides (Fe,Cr)5C2 are investigated. With the increase of Cr content in χ-carbides (Fe,Cr)5C2, the formation energy of χ carbide gradually decrease and energy stability of them increase. The formation energy of Cr5C2 is -0.354 eV/f.u, and the stability of Cr5C2 is higher than other χ carbides (Fe,Cr)5C2, Mn5C2 and Fe5C2. There exists charges transfer from metal cation (Fe/Cr) to C atoms in χ-carbides, and this reveals an ionic contribution to the bonds. The addition of Cr decreases the magnetic moments of χ carbide, and the magnetic moments (Ms) of Cr2Cr2FeC2 and Cr5C2 are 0 μB/f.u., while it expresses opposite magnetic characters of the same atom at different sites in the other χ type (Fe,Cr)5C2 carbides. The 3d states of metal atoms in the majority states (up) move to above the Femi level and some metal atoms (Fe/Cr) in χ type (Fe,Cr)5C2 are undergone the anti-ferromagnetic transformation.

  20. Effects of proton irradiation on nanocluster precipitation in ferritic steel containing fcc alloying additions

    SciTech Connect

    Zhang, Zhongwu; Liu, C T; Wang, Xun-Li; Miller, Michael K; Ma, Dong; Chen, Guang; Williams, J R; Chin, Bryan

    2012-01-01

    Newly-developed precipitate-strengthened ferritic steels with and without pre-existing nanoscale precipitates were irradiated with 4 MeV protons to a dose of ~5 mdpa at 50 C and subsequently examined by nanoindentation and atom probe tomography (APT). Irradiation-enhanced precipitation and coarsening of pre-existing nanoscale precipitates were observed. Copper partitions to the precipitate core along with a segregation of Ni, Al and Mn to the precipitate/matrix interface after both thermal aging and proton irradiation. Proton irradiation induces the precipitation reaction and coarsening of pre-existing nanoscale precipitates, and these results are similar to a thermal aging process. The precipitation and coarsening of nanoscale precipitates are responsible for the changes in hardness. The observation of the radiation-induced softening is essentially due to the coarsening of the pre-existing Cu-rich nanoscale precipitates. The implication of the precipitation on the embrittlement of reactor-pressure-vessel steels after irradiation is discussed.

  1. Helical spin-density wave in Fe/Cr trilayers with perfect interfaces

    SciTech Connect

    Fishman, R.S.

    1998-07-01

    Despite the presence of only collinear, commensurate (C) and incommensurate (I) spin-density waves (SDW`s) in bulk Cr, the interfacial steps in Fe/Cr multilayers are now believed to stabilize a helical (H) SDW within the Cr spacer. Yet H SDW`s were first predicted in an Fe/Cr trilayer with perfect interfaces when the orientation of the Fe moments does not favor C ordering: if the number of Cr monolayers is even (odd) and the Fe moments are pointing in the same (opposite) direction, then a C SDW does not gain any coupling energy. Under these circumstances, a simple model verifies that H ordering is indeed favored over 1 ordering provided that the Fermi surface mismatch is sufficiently small or the temperature sufficiently high.

  2. Fuel Performance Calculations for FeCrAl Cladding in BWRs

    SciTech Connect

    George, Nathan; Sweet, Ryan; Maldonado, G. Ivan; Wirth, Brian D.; Powers, Jeffrey J.; Worrall, Andrew

    2015-01-01

    This study expands upon previous neutronics analyses of the reactivity impact of alternate cladding concepts in boiling water reactor (BWR) cores and directs focus toward contrasting fuel performance characteristics of FeCrAl cladding against those of traditional Zircaloy. Using neutronics results from a modern version of the 3D nodal simulator NESTLE, linear power histories were generated and supplied to the BISON-CASL code for fuel performance evaluations. BISON-CASL (formerly Peregrine) expands on material libraries implemented in the BISON fuel performance code and the MOOSE framework by providing proprietary material data. By creating material libraries for Zircaloy and FeCrAl cladding, the thermomechanical behavior of the fuel rod (e.g., strains, centerline fuel temperature, and time to gap closure) were investigated and contrasted.

  3. Effect of Environment on the Scale Formed on ODS FeCrAl at 1050 C and 1100 C

    SciTech Connect

    Unocic, Kinga A; Essuman, Emmanuel K; Dryepondt, Sebastien N; Pint, Bruce A

    2012-01-01

    The surface scale formed on specimens of a commercial oxide dispersion strengthened (ODS) FeCrAl alloy (PM2000{trademark}) exposed for 1 and 500 h at 1050 C in dry O{sub 2}, Air + 10%H{sub 2}O and Ar + 10%H{sub 2}O consisted of a two-layer {alpha}-Al{sub 2}O{sub 3} structure with a columnar grain inner layer and a finer grain outer layer. The alumina scales formed in Air + 10%H{sub 2}O and Ar + 10%H{sub 2}O were slightly more than half of the thickness of the scale formed in dry O{sub 2}. The same two-layer structure was also observed after exposure for 500 h at 1100 C in dry O{sub 2} and 50%CO{sub 2} + 50%H{sub 2}O. The alumina scales formed in both atmospheres were similar in thickness. Oxides rich in Y and Ti at the gas - scale interface grew in size and number with time in each case. Using analytical transmission electron microscopy, alumina grain boundary segregation of both Y and Ti was evident near the gas interface but only Y segregation was detected near the metal interface. This difference was attributed to Ti depletion in the adjacent metal and the rapid outward flux of the smaller Ti ion through the scale.

  4. Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA

    SciTech Connect

    Huang, F.H.

    1992-02-01

    Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken.

  5. Isothermal Annealing of a Thermally Stabilized Fe-Based Ferritic Alloy

    NASA Astrophysics Data System (ADS)

    Kotan, Hasan; Darling, Kris A.

    2015-09-01

    In this study, the stability and microstructural evolution, including grain size and hardness of nanocrystalline Fe91Ni8Zr1 alloyed powders, produced by ball milling, were investigated after annealing at 900 and 1000 °C for up to 24 h. Results indicate that rapid grain growth to the micron scale occurs within the first few minutes of exposure to the elevated annealing temperatures. However, despite the loss of nanocrystallinity, an extremely stable and efficient hardening effect persists, which has been found to be equal to that predicted by Hall-Petch strengthening even at the smallest grain sizes. The mechanical properties of the samples consolidated to bulk via equal channel angular extrusion at 900 °C were evaluated by uniaxial compression at room and elevated temperatures. Results reveal high compressive yield stress as well as the appearance and disappearance of a yield drop indicating the presence of coherent (GP zone like) precipitates within the microstructure. Such a hardening mechanism has implications for developing new Fe-Ni-based alloys exhibiting a combination of high strength and ductility for high temperature applications.

  6. Mechanism and kinetics of interaction of Fe, Cr, Mo, and Mn atoms with molecular oxygen

    SciTech Connect

    Akhmadov, U.S.; Zaslonko, I.S.; Smirnov, V.N.

    1988-09-01

    By means of resonance atomic absorption in shock waves, rate constants have been measured for the interaction of atoms of a number of transition metals (Fe, Cr, Mo, and Mn) with molecular oxygen. A new method is proposed and used for determining the exponent ..gamma.. in the modified Lambert-Beer law D = element of(ZN)/sup ..gamma../. The bond strength in CrO and MoO molecules has been estimated.

  7. Contrasting electrostatic and electromagnetic levitation experimental results for transformation kinetics of steel alloys.

    PubMed

    Matson, Douglas M; Fair, David J; Hyers, Robert W; Rogers, Jan R

    2004-11-01

    The delay between conversion of metastable ferrite to stable austenite during ternary Fe-Cr-Ni alloy double recalescence is seen to differ by over an order of magnitude for tests conducted using electrostatic and electromagnetic levitation. Several possible reasons for this deviation are proposed. Thermodynamic calculations on evaporation rates indicate that potential composition shifts during testing are minimized by limiting test time and thermal history. Simulation indicates that deviation would be limited to a factor of 1.5 under worst-case conditions. Possible effects due to differences in sample size are also eliminated since the metastable array, where stable phase nucleation must occur, is significantly smaller than the sample. Differences in internal convection are seen to be the most probable reason for the observed deviation. PMID:15644373

  8. Evolution of phase, texture, microstructure and magnetic properties of Fe-Cr-Co-Mo-Ti permanent magnets

    NASA Astrophysics Data System (ADS)

    Ahmad, Zubair; ul Haq, A.; Yan, Mi; Iqbal, Zafar

    2012-08-01

    Magnetic phase evolution, crystallographic texture, microstructure and magnetic properties of Fe-28Cr-15Co-3.5Mo-1.8Ti alloy have been investigated by X-ray diffractometry, scanning transmission electron microscopy and magnetometry techniques as a function of processing conditions. Heat treatment conditions for obtaining optimum textural, microstructural and magnetic properties have been established by the experimentations. The Goss {110}<001> and cube type {001}<010> textures have been developed in an optimal treated Fe-28Cr-15Co-3.5Mo-1.8Ti magnets. The coercive force in Fe-28Cr-15Co-3.5Mo-1.8Ti magnets depends critically on the shape anisotropy of rod-like Fe Co Ti-rich α1 particles and remanence on the alignment and elongation of α1 particles parallel to applied magnetic field <100> directions. The optimum magnetic properties obtained in Fe-28Cr-15Co-3.5Mo-1.8Ti alloy are intrinsic coercive force, iHc, of 78.8 kA/m (990 Oe), remanence, Br of 1.12 T (11.2 kG) and energy product, (BH)max of 52.5 kJ/m3 (6.5 MGOe). The development of Fe-28Cr-15Co-3.5Mo-1.8Ti magnets as well as characterization of texture, microstructural and magnetic properties in the current study would be helpful in designing the new Fe-Cr-Co-Mo based magnets suitable for scientific and technological applications.

  9. Interdiffusion Behavior of Al-Rich Oxidation Resistant Coatings on Ferritic-Martensitic Alloys

    SciTech Connect

    Velraj, S.; Zhang, Ying; Hawkins, W. E.; Pint, Bruce A.

    2012-06-21

    We investigated interdiffusion of thin Al-rich coatings synthesized by chemical vapor deposition (CVD) and pack cementation on 9Cr ferritic–martensitic alloys in the temperature range of 650–700°C. The compositional changes after long-term exposures in laboratory air and air + 10 vol% H2O were examined experimentally. Interdiffusion was modeled by a modified coating oxidation and substrate interdiffusion model (COSIM) program. The modification enabled the program to directly input the concentration profiles of the as-deposited coating determined by electron probe microanalysis (EPMA). Reasonable agreement was achieved between the simulated and experimental Al profiles after exposures. Moreover, the model was also applied to predict coating lifetime at 650–700°C based on a minimum Al content (Cb) required at the coating surface to re-form protective oxide scale. In addition to a Cb value established from the failure of a thin CVD coating at 700°C, values reported for slurry aluminide coatings were also included in lifetime predictions.

  10. J/sub Ic/ fracture toughness of ferritic DCI (ductile cast iron) alloys: A comparison of two versions of ASTM E 813

    SciTech Connect

    Salzbrenner, R.

    1989-05-01

    The fracture toughness of several ductile cast iron (DCI) alloys has been calculated according to two versions of the ASTM Standard covering the determination of J/sub Ic/. The original version (ASTM E 813-81) had previously been used to establish the relationship between ferritic DCI alloys and the graphite nodule spacing. The J/sub Ic/ values were recalculated by the methods of the revised version of the ASTM Standard (ASME 813-87), and were found to be 5 to 8% higher than those determined by the original standard. A linear regression analysis was used to reaffirm that the fracture toughness is directly related to the graphite nodule size or spacing. 6 refs., 8 figs., 3 tabs.

  11. Tensile and fracture toughness properties of the nanostructured oxide dispersion strengthened ferritic alloy 13Cr-1W-0.3Ti-0.3Y 2O 3

    NASA Astrophysics Data System (ADS)

    Eiselt, Ch. Ch.; Klimenkov, M.; Lindau, R.; Möslang, A.; Odette, G. R.; Yamamoto, T.; Gragg, D.

    2011-10-01

    The realization of fusion power as an attractive energy source requires advanced structural materials that can cope with ultra-severe thermo-mechanical loads and high neutron fluxes experienced by fusion power plant components, such as the first wall, divertor and blanket structures. Towards this end, two variants of a 13Cr-1W-0.3Ti-0.3Y 2O 3 reduced activation ferritic (RAF-) ODS steel were produced by ball milling phase blended Fe-13Cr-1W, 0.3Y 20 3 and 0.3Ti powders in both argon and hydrogen atmospheres. The milled powders were consolidated by hot isostatic pressing (HIP). The as-HIPed alloys were then hot rolled into 6 mm plates. Microstructural, tensile and fracture toughness characterization of the hot rolled alloys are summarized here and compared to results previously reported for the as-HIPed condition.

  12. Kinetic of solute clustering in neutron irradiated ferritic model alloys and a French pressure vessel steel investigated by atom probe tomography

    NASA Astrophysics Data System (ADS)

    Meslin, E.; Radiguet, B.; Pareige, P.; Barbu, A.

    2010-04-01

    The embrittlement of reactor pressure vessel steels under neutron irradiation is partly due to the formation of solute clusters. To gain more insight into their formation mechanisms, ferritic model alloys (low copper Fe-0.08 at.% Cu, Fe-0.09 Cu-1.1 Mn-0.7 Ni (at.%), and a copper free Fe-1.1 Mn-0.7 Ni (at.%)) and a French 16MND5 reactor pressure vessel steel, were irradiated in a test reactor at two fluxes of 0.15 and 9 × 10 17 n( E> 1 MeV) m -2 s -1 and at increasing doses from 0.18 to 1.3 × 10 24 n( E> 1 MeV) m -2. Atom probe tomography analyses revealed that nanometer-size solute clusters were formed during irradiation in all the materials, even in the copper free Fe-1.1 Mn-0.7 Ni (at.%) alloy. It should be noted that solute segregation in a low-Ni ferritic material was never reported before in absence of the highly insoluble copper impurity. The manganese and nickel segregation is suggested to result from a radiation-induced mechanism.

  13. High-temperature creep rupture of low alloy ferritic steel butt-welded pipes subjected to combined internal pressure and end loadings.

    PubMed

    Vakili-Tahami, F; Hayhurst, D R; Wong, M T

    2005-11-15

    Constitutive equations are reviewed and presented for low alloy ferritic steels which undergo creep deformation and damage at high temperatures; and, a thermodynamic framework is provided for the deformation rate potentials used in the equations. Finite element continuum damage mechanics studies have been carried out using these constitutive equations on butt-welded low alloy ferritic steel pipes subjected to combined internal pressure and axial loads at 590 and 620 degrees C. Two dominant modes of failure have been identified: firstly, fusion boundary failure at high stresses; and, secondly, Type IV failure at low stresses. The stress level at which the switch in failure mechanism takes place has been found to be associated with the relative creep resistance and lifetimes, over a wide range of uniaxial stresses, for parent, heat affected zone, Type IV and weld materials. The equi-biaxial stress loading condition (mean diameter stress equal to the axial stress) has been confirmed to be the worst loading condition. For this condition, simple design formulae are proposed for both 590 and 620 degrees C. PMID:16243708

  14. Dual beam irradiation of nanostructured FeCrAl oxide dispersion strengthened steel

    NASA Astrophysics Data System (ADS)

    Chen, C.-L.; Richter, A.; Kögler, R.; Talut, G.

    2011-05-01

    Nanostructured ferritic oxide dispersion strengthened (ODS) alloy is an ideal candidate for fission/fusion power plant materials, particularly in the use of a first-wall and blanket structure of a next generation reactor. These steels usually contain a high density of Y-Ti-O and Y-Al-O nanoparticles, high dislocation densities and fine grains. The material contains nanoparticles with an average diameter of 21 nm and was treated by several cold rolling procedures, which modify the dislocation density. Structural analysis with HRTEM shows that the chemical composition of the initial Y 2O 3 oxide is modified to perovskite YAlO 3 (YAP) and Y 2Al 5O 12 garnet (YAG). Irradiation of these alloys was performed with a dual beam irradiation of 2.5 MeV Fe +/31 dpa and 350 keV He +/18 appm/dpa. Irradiation causes atomic displacements resulting in vacancy and self-interstitial lattice defects and dislocation loops. Extended SRIM calculations for ODS steel indicate a clear spatial separation between the excess vacancy distribution close to the surface and the excess interstitials in deeper layers of the material surface. The helium atoms are supposed to accumulate mainly in the vacancies. Additionally to structural changes, the effect of the irradiation generated defects on the mechanical properties of the ODS is investigated by nanoindentation. A clear hardness increase in the irradiated area is observed, which reaches a maximum at a close surface region. This feature is attributed to synergistic effects between the displacement damage and He implantation resulting in He filled vacancies. Fine He cavities with diameters of a few nanometers were identified in TEM images.

  15. Computational modeling of alloys at the atomic scale: from ab initio and thermodynamics to radiation-induced heterogeneous precipitation

    SciTech Connect

    Caro, A; Caro, M; Klaver, P; Sadigh, B; Lopasso, E M; Srivilliputhur, S G

    2007-02-02

    We describe the path we are following in the development of a computational approach to simulate radiation damage in FeCr ferritic steels. In these alloys magnetism introduces an anomaly in the heat of formation of the solid solution that has implications on the way excess Cr precipitates in the {alpha}{prime} phase in presence of heterogeneities. These complexities represent a challenge for atomistic (empirical) approaches that we address: (i) by proposing a modified many body potential, (ii) by using a thermodynamic package that determines free energy and phase diagrams, and (iii) by using a displacement Monte Carlo code in the transmutation ensemble that can deal with millions of atoms in parallel computational environments. This approach predicts that grain boundaries, dislocations and free surfaces are not preferential sites for precipitation of {alpha}{prime}.

  16. Epitaxial Bi2 FeCrO6 Multiferroic Thin Film as a New Visible Light Absorbing Photocathode Material.

    PubMed

    Li, Shun; AlOtaibi, Bandar; Huang, Wei; Mi, Zetian; Serpone, Nick; Nechache, Riad; Rosei, Federico

    2015-08-26

    Ferroelectric materials have been studied increasingly for solar energy conversion technologies due to the efficient charge separation driven by the polarization induced internal electric field. However, their insufficient conversion efficiency is still a major challenge. Here, a photocathode material of epitaxial double perovskite Bi(2) FeCrO(6) multiferroic thin film is reported with a suitable conduction band position and small bandgap (1.9-2.1 eV), for visible-light-driven reduction of water to hydrogen. Photoelectrochemical measurements show that the highest photocurrent density up to -1.02 mA cm(-2) at a potential of -0.97 V versus reversible hydrogen electrode is obtained in p-type Bi(2) FeCrO(6) thin film photocathode grown on SrTiO(3) substrate under AM 1.5G simulated sunlight. In addition, a twofold enhancement of photocurrent density is obtained after negatively poling the Bi(2) FeCrO(6) thin film, as a result of modulation of the band structure by suitable control of the internal electric field gradient originating from the ferroelectric polarization in the Bi(2) FeCrO(6) films. The findings validate the use of multiferroic Bi(2) FeCrO(6) thin films as photocathode materials, and also prove that the manipulation of internal fields through polarization in ferroelectric materials is a promising strategy for the design of improved photoelectrodes and smart devices for solar energy conversion. PMID:25988512

  17. Origin of spin gapless semiconductor behavior in CoFeCrGa: Theory and Experiment

    DOE PAGESBeta

    Bainsla, Lakhan; Mallick, A. I.; Raja, M. Manivel; Coelho, A. A.; Nigam, A. K.; Johnson, D. D.; Alam, Aftab; Suresh, K. G.

    2015-07-08

    Despite a plethora of materials suggested for spintronic applications, a new class of materials has emerged, namely spin gapless semiconductors (SGS), which offers potentially more advantageous properties than existing ones. These magnetic semiconductors exhibit a finite band gap for one spin channel and a closed gap for the other. Supported by electronic-structure calculations, we report evidence of SGS behavior in equiatomic quaternary CoFeCrGa, having a cubic Heusler (prototype LiMgPdSn) structure but exhibiting chemical disorder (DO3 structure). CoFeCrGa is found to transform from SGS to half-metallic phase under pressure, which is attributed to unique electronic-structure features. The saturation magnetization (MS) wasmore » obtained at 8K agrees with the Slater-Pauling rule and the Curie temperature (TC) is found to exceed 400K. Carrier concentration (up to 250K) and electrical conductivity are observed to be nearly temperature independent, prerequisites for SGS. The anomalous Hall coefficient is estimated to be 185S/cm at 5K. Considering the SGS properties and high TC, this material appears to be promising for spintronic applications.« less

  18. Origin of spin gapless semiconductor behavior in CoFeCrGa: Theory and Experiment

    SciTech Connect

    Bainsla, Lakhan; Mallick, A. I.; Raja, M. Manivel; Coelho, A. A.; Nigam, A. K.; Johnson, D. D.; Alam, Aftab; Suresh, K. G.

    2015-07-08

    Despite a plethora of materials suggested for spintronic applications, a new class of materials has emerged, namely spin gapless semiconductors (SGS), which offers potentially more advantageous properties than existing ones. These magnetic semiconductors exhibit a finite band gap for one spin channel and a closed gap for the other. Supported by electronic-structure calculations, we report evidence of SGS behavior in equiatomic quaternary CoFeCrGa, having a cubic Heusler (prototype LiMgPdSn) structure but exhibiting chemical disorder (DO3 structure). CoFeCrGa is found to transform from SGS to half-metallic phase under pressure, which is attributed to unique electronic-structure features. The saturation magnetization (MS) was obtained at 8K agrees with the Slater-Pauling rule and the Curie temperature (TC) is found to exceed 400K. Carrier concentration (up to 250K) and electrical conductivity are observed to be nearly temperature independent, prerequisites for SGS. The anomalous Hall coefficient is estimated to be 185S/cm at 5K. Considering the SGS properties and high TC, this material appears to be promising for spintronic applications.

  19. Origin of spin gapless semiconductor behavior in CoFeCrGa: Theory and Experiment

    NASA Astrophysics Data System (ADS)

    Bainsla, Lakhan; Mallick, A. I.; Raja, M. Manivel; Coelho, A. A.; Nigam, A. K.; Johnson, D. D.; Alam, Aftab; Suresh, K. G.

    2015-07-01

    Despite a plethora of materials suggested for spintronic applications, a new class of materials has emerged, namely spin gapless semiconductors (SGS), which offers potentially more advantageous properties than existing ones. These magnetic semiconductors exhibit a finite band gap for one spin channel and a closed gap for the other. Here, supported by electronic-structure calculations, we report evidence of SGS behavior in equiatomic quaternary CoFeCrGa, having a cubic Heusler (prototype LiMgPdSn) structure but exhibiting chemical disorder (DO3 structure). CoFeCrGa is found to transform from SGS to half-metallic phase under pressure, which is attributed to unique electronic-structure features. The saturation magnetization (MS) obtained at 8 K agrees with the Slater-Pauling rule and the Curie temperature (TC) is found to exceed 400 K . Carrier concentration (up to 250 K ) and electrical conductivity are observed to be nearly temperature independent, prerequisites for SGS. The anomalous Hall coefficient is estimated to be 185 S /cm at 5 K . Considering the SGS properties and high TC, this material appears to be promising for spintronic applications.

  20. Coupled ferroelectric polarization and magnetization in spinel FeCr2S4

    PubMed Central

    Lin, L.; Zhu, H. X.; Jiang, X. M.; Wang, K. F.; Dong, S.; Yan, Z. B.; Yang, Z. R.; Wan, J. G.; Liu, J.-M.

    2014-01-01

    One of the core issues for multiferroicity is the strongly coupled ferroelectric polarization and magnetization, while so far most multiferroics have antiferromagnetic order with nearly zero magnetization. Magnetic spinel compounds with ferrimagnetic order may be alternative candidates offering large magnetization when ferroelectricity can be activated simultaneously. In this work, we investigate the ferroelectricity and magnetism of spinel FeCr2S4 in which the Fe2+ sublattice and Cr3+ sublattice are coupled in antiparallel alignment. Well defined ferroelectric transitions below the Fe2+ orbital ordering termperature Too = 8.5 K are demonstrated. The ferroelectric polarization has two components. One component arises mainly from the noncollinear conical spin order associated with the spin-orbit coupling, which is thus magnetic field sensitive. The other is probably attributed to the Jahn-Teller distortion induced lattice symmetry breaking, occuring below the orbital ordering of Fe2+. Furthermore, the coupled ferroelectric polarization and magnetization in response to magnetic field are observed. The present work suggests that spinel FeCr2S4 is a multiferroic offering both ferroelectricity and ferrimagnetism with large net magnetization. PMID:25284432

  1. Composite Nafion 117-TMSP membrane for Fe-Cr redox flow battery applications

    NASA Astrophysics Data System (ADS)

    Haryadi, Gunawan, Y. B.; Mursid, S. P.; Harjogi, D.

    2016-04-01

    The modification of Nafion 117 - TMSP (trimethoxysylilprophanthiol) composite membrane has been conducted by in-situ sol-gel method followed by characterization of structural and properties of material using spectroscopic techniques. The performance of composite membrane has then been examined in the single stack module of Fe-Cr Redox Flow Battery. It was found that the introduction of silica from TMSP through sol-gel process within the Nafion 117 membrane produced composite membrane that has slightly higher proton conductivity values as compared to the pristine of Nafion 117 membrane observed by electrochemical impedance spectroscopy. The degree of swelling of water in the composite membrane demonstrated greatly reduced than a pristine Nafion 117 signifying low water cross over. The SEM-EDX measurements indicated that there was no phase separation occurred suggesting that silica nanoparticles are distributed homogeneously within the composite membrane. The composite membrane used as separator in the system of Fe-Cr Redox Flow Battery revealed no cross mixing (crossover) occurred between anolyte and catholyte in the system as observed from the total voltage measurements that closed to the theoretical value. The battery efficiency generally increased as the volume of the electrolytes enlarged.

  2. Nanostructured Ternary FeCrAl Oxide Photocathodes for Water Photoelectrolysis.

    PubMed

    Kondofersky, Ilina; Müller, Alexander; Dunn, Halina K; Ivanova, Alesja; Štefanić, Goran; Ehrensperger, Martin; Scheu, Christina; Parkinson, Bruce A; Fattakhova-Rohlfing, Dina; Bein, Thomas

    2016-02-17

    A sol-gel method for the synthesis of semiconducting FeCrAl oxide photocathodes for solar-driven hydrogen production was developed and applied for the production of meso- and macroporous layers with the overall stoichiometry Fe0.84Cr1.0Al0.16O3. Using transmission electron microscopy and energy-dispersive X-ray spectroscopy, phase separation into Fe- and Cr-rich phases was observed for both morphologies. Compared to prior work and to the mesoporous layer, the macroporous FeCrAl oxide photocathode had a significantly enhanced photoelectrolysis performance, even at a very early onset potential of 1.1 V vs RHE. By optimizing the macroporous electrodes, the device reached current densities of up to 0.68 mA cm(-2) at 0.5 V vs RHE under AM 1.5 with an incident photon-to-current efficiency (IPCE) of 28% at 400 nm without the use of catalysts. Based on transient measurements, this performance increase could be attributed to an improved collection efficiency. At a potential of 0.75 V vs RHE, an electron transfer efficiency of 48.5% was determined. PMID:26743183

  3. Coupled ferroelectric polarization and magnetization in spinel FeCr2S4.

    PubMed

    Lin, L; Zhu, H X; Jiang, X M; Wang, K F; Dong, S; Yan, Z B; Yang, Z R; Wan, J G; Liu, J-M

    2014-01-01

    One of the core issues for multiferroicity is the strongly coupled ferroelectric polarization and magnetization, while so far most multiferroics have antiferromagnetic order with nearly zero magnetization. Magnetic spinel compounds with ferrimagnetic order may be alternative candidates offering large magnetization when ferroelectricity can be activated simultaneously. In this work, we investigate the ferroelectricity and magnetism of spinel FeCr2S4 in which the Fe(2+) sublattice and Cr(3+) sublattice are coupled in antiparallel alignment. Well defined ferroelectric transitions below the Fe(2+) orbital ordering temperature Too = 8.5 K are demonstrated. The ferroelectric polarization has two components. One component arises mainly from the noncollinear conical spin order associated with the spin-orbit coupling, which is thus magnetic field sensitive. The other is probably attributed to the Jahn-Teller distortion induced lattice symmetry breaking, occurring below the orbital ordering of Fe(2+). Furthermore, the coupled ferroelectric polarization and magnetization in response to magnetic field are observed. The present work suggests that spinel FeCr2S4 is a multiferroic offering both ferroelectricity and ferrimagnetism with large net magnetization. PMID:25284432

  4. A novel non-Fermi-liquid state in the iron-pnictide FeCrAs

    NASA Astrophysics Data System (ADS)

    Wu, Wenlong; McCollam, Alix; Swainson, Ian; Rourke, Patrick; Rancourt, Denis; Julian, Stephen

    2009-03-01

    We report transport and thermodynamic properties of stoichiometric single crystals of the hexagonal iron-pnictide FeCrAs. The in-plane resistivity shows an unusual ``non-metallic" dependence on temperature T, rising continuously with decreasing T from ˜ 800 K tobelow 100 mK. The c-axis resistivity is similar, except for a sharp drop upon entry into an antiferromagnetic state at TN˜125 K. Below 10 K the resistivity follows a non-Fermi-liquid power law, ρ(T) =ρ0-AT^x with x<1. The specific heat, on the other hand, shows typical Fermi liquid behaviour with a linear temperature dependence and a large Sommerfeld coefficient, γ˜30 mJ/mol,^2. The magnetic susceptibility does not follow Curie-Weiss law and it is rather weakly temperature dependent at low temperature. The high temperature properties of FeCrAs are reminiscent of those of the parent compounds of the new layered iron-pnictide superconductors, however the T ->0 K properties suggest a new class of non-Fermi liquid. This low temperature state has some features expected of a fractionalized electron system, in which conduction electrons break up into a charge carrying part that scatters anomalously and a spin part that has the thermodynamic properties of a Fermi liquid.

  5. Microstructure and Charpy impact properties of 12 14Cr oxide dispersion-strengthened ferritic steels

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Baluc, N.

    2008-02-01

    This paper describes the microstructure and Charpy impact properties of 12-14 Cr ODS ferritic steels fabricated by mechanical alloying of pure Fe, Cr, W, Ti and Y 2O 3 powders in a Retsch ball mill in argon atmosphere, followed by hot isostatic pressing at 1100 °C under 200 MPa for 4 h and heat treatment at 850 °C for 1 h. Weak Charpy impact properties were obtained in the case of both types of as-hipped materials. In the case of 14Cr materials, the weak Charpy properties appeared related to a bimodal grain size distribution and a heterogeneous dislocation density between the coarse and fine grains. No changes in microstructure were evidenced after heat treatment at 850 °C. Significant improvement in the transition temperature and upper shelf energy of 12Cr materials was obtained by heat treatment at 850 °C for 1 h, which was attributed to the formation of smaller grains, homogenous in size and containing fewer dislocations, with respect to the as-hipped microstructure. This modified microstructure results in a good compromise between strength and Charpy impact properties.

  6. Current status and recent research achievements in ferritic/martensitic steels

    NASA Astrophysics Data System (ADS)

    Tavassoli, A.-A. F.; Diegele, E.; Lindau, R.; Luzginova, N.; Tanigawa, H.

    2014-12-01

    When the austenitic stainless steel 316L(N) was selected for ITER, it was well known that it would not be suitable for DEMO and fusion reactors due to its irradiation swelling at high doses. A parallel programme to ITER collaboration already had been put in place, under an IEA fusion materials implementing agreement for the development of a low activation ferritic/martensitic steel, known for their excellent high dose irradiation swelling resistance. After extensive screening tests on different compositions of Fe-Cr alloys, the chromium range was narrowed to 7-9% and the first RAFM was industrially produced in Japan (F82H: Fe-8%Cr-2%W-TaV). All IEA partners tested this steel and contributed to its maturity. In parallel several other RAFM steels were produced in other countries. From those experiences and also for improving neutron efficiency and corrosion resistance, European Union opted for a higher chromium lower tungsten grade, Fe-9%Cr-1%W-TaV steel (Eurofer), and in 1997 ordered the first industrial heats. Other industrial heats have been produced since and characterised in different states, including irradiated up to 80 dpa. China, India, Russia, Korea and US have also produced their grades of RAFM steels, contributing to overall maturity of these steels. This paper reviews the work done on RAFM steels by the fusion materials community over the past 30 years, in particular on the Eurofer steel and its design code qualification for RCC-MRx.

  7. Flight Planning for the International Space Station - Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification (LODESTARS)

    NASA Technical Reports Server (NTRS)

    Flemings, Merton C.; Matson, Douglas M.; Hyers, Robert W.; Rogers, Jan R.

    2003-01-01

    During rapid solidification, a molten sample is cooled below its equilibrium solidification temperature to form a metastable liquid. Once nucleation is initiated, growth of the solid phase proceeds and can be seen as a sudden rise in temperature. The heat of fusion is rejected ahead of the growing dendrites into the undercooled liquid in a process known as recalescence. Fe-Cr-Ni alloys may form several equilibrium phases and the hypoeutectic alloys, with compositions near the commercially important 316 stainless steel alloy, are observed to solidify by way of a two-step process known as double recalescence. During double recalescence, the first temperature rise is associated with formation of the metastable ferritic solid phase with subsequent conversion to the stable austenitic phase during the second temperature rise. Selection of which phase grows into the undercooled melt during primary solidification may be accomplished by choice of the appropriate nucleation trigger material or by control of the processing parameters during rapid solidification. Due to the highly reactive nature of the molten sample material and in order to avoid contamination of the undercooled melt, a containerless electromagnetic levitation (EML) processing technique is used. In ground-based EML, the same forces that support the weight of the sample against gravity also drive convection in the liquid sample. However, in microgravity, the force required to position the sample is greatly reduced, so convection may be controlled over a wide range of internal flows. Space Shuttle experiments have shown that the double recalescence behavior of Fe-Cr-Ni alloys changes between ground and space EML experiments. This program is aimed at understanding how melt convection influences phase selection and the evolution of rapid solidification microstructures.

  8. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjorn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K

    2016-01-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials.

  9. Effects of surface conditions on the plasma-driven permeation behavior through a ferritic steel alloy observed in VEHICLE-1 and QUEST

    NASA Astrophysics Data System (ADS)

    Zhou, H.; Hirooka, Y.; Zushi, H.; Kuzmin, A.; Ashikawa, N.; Muroga, T.; Sagara, A.

    2015-08-01

    Effects of surface conditions on the plasma-driven permeation of hydrogen through a ferritic steel alloy F82H have been studied in a laboratory-scale plasma device: VEHICLE-1 and the medium-sized spherical tokamak: QUEST. Both of the surface contamination and area effects have been examined and discussed. Thick surface impurity film has been found to act as a second layer for diffusion and affect the permeation behavior in laboratory-scale and tokamak experiments. Hydrogen diffusion coefficient in the impurity layer has been estimated using the multi-layer diffusion model. A decrease in steady state permeation flux has been measured when increasing the plasma-facing surface area, which is in agreement with theoretical prediction.

  10. Radiation resistance of (Ni,Fe)Cr2O4 spinels by molecular dynamics simulations

    NASA Astrophysics Data System (ADS)

    Van Brutzel, Laurent; Alvarez, Pierre; Chartier, Alain

    2014-05-01

    Molecular dynamics simulations are carried out to study primary radiation damage in NiCr2O4 and FeCr2O4 spinels, which are part of the corrosion layer of the vapour generators used in nuclear reactors. The radiation resistance of both spinels is evaluated by studying point defect recombination processes, threshold displacement energies, and 20 keV displacement cascades initiated with different PKA masses. Results are mainly in agreement with previous studies involving MgAl2O4 showing that radiation facilitates the transition to inverse spinel structure or NaCl structure. However, we find some differences between the two studied spinels indicating that NiCr2O4 is more sensitive to radiation.

  11. Determination of the liquidus and solidus temperatures of FeCrAl stainless steel

    NASA Astrophysics Data System (ADS)

    Han, Zhi-biao; Liu, Jian-hua; He, Yang; Li, Kang-wei; Ji, Yi-long; Liu, Jian

    2015-11-01

    The liquidus and solidus temperatures of FeCrAl stainless steel were determined by differential scanning calorimetry (DSC) at different heating rates. They were also calculated by Thermo-calc software and empirical formulae separately. The accuracy of calculation results was assessed by comparison with the corresponding DSC results. The liquidus temperatures calculated by empirical formulae, which exhibited a maximum deviation of 8.6°C, were more accurate than those calculated using Thermo-calc, which exhibited a maximum deviation of 12.11°C. On the basis of Thermo-calc calculations performed under the Scheil model, the solidus temperature could be well determined from solid fraction ( f S) vs. temperature ( t) curves at f S = 0.99. Furthermore, a theoretical analysis to determine the solidus temperature with this method was also provided.

  12. Tensile testing of Fe and FeCr nanowires using molecular dynamics simulations

    SciTech Connect

    Byggmästar, J. Granberg, F.; Kuronen, A.; Nordlund, K.; Henriksson, K. O. E.

    2015-01-07

    Using molecular dynamics, we have studied the behaviour of cylindrical [001]-oriented Fe and FeCr nanowires under uniaxial tensile strain with both an embedded atom method (EAM) and a Tersoff-like bond order potential. The mechanical properties were analysed and the deformation mechanism was studied and compared between the potentials. The effects of chromium content and size of the wire were studied. Both potentials show elongation by deformation twinning in the 〈111〉/(211) system resulting in a significantly stiffer and stronger [110]-axial nanowire. The pure iron nanowires are elastically softer than bulk iron and an addition of chromium has both a softening and weakening effect. The bond order potential shows a strong dependence on chromium concentration, while the dependence is considerably weaker for the EAM potential.

  13. Irradiation creep and swelling from 400 to 600 °C of the oxide dispersion strengthened ferritic alloy MA957

    NASA Astrophysics Data System (ADS)

    Toloczko, M. B.; Gelles, D. S.; Garner, F. A.; Kurtz, R. J.; Abe, K.

    2004-08-01

    An irradiation creep and swelling study was performed on the Y 2O 3-strengthened ODS ferritic steel MA957. Pressurized tubes were irradiated in the Fast Flux Test Facility (FFTF) to doses ranging from 40 to 110 dpa at temperatures ranging from 400 to 600 °C. None of the stress-free tubes exhibited any evidence of swelling as determined by diameter change measurements. With a few exceptions, the irradiation creep behavior is similar to that of conventional ferritic-martensitic steels. Calculated creep compliance values are equal to those of HT9 irradiated within the same temperature range, except at 600 °C where the creep rate of MA957 is about one-half the value for HT9. The magnitude of the creep transient for MA957 is comparable to HT9, again except at 600 °C where the transient is much lower for MA957.

  14. Ferrite morphology and variations in ferrite content in austenitic stainless steel welds

    SciTech Connect

    David, S.A.; Hanzelka, S.E.; Haltom, C.P.

    1981-07-01

    Four distinct ferrite morphologies have been identified in type 308 stainless steel multipass welds: vermicular, lacy, acicular, and globular. The first three ferrite types are related to transformations following solidification and the fourth is related to the shape instability of the residual ferrite. An earlier study showed that most of the ferrite observed in austenitic stainless steel welds contaning a duplex structure may be identified as residual primary ferrite resulting from incomplete delta ..-->.. ..gamma.. transformation during solidification and/or residual ferrite after Widmanstaetten austenite precipitation in primary ferrite. These modes of ferrite formation can be used to explain observed ferrite morphologies in austenitic stainless steel welds. Variations in ferrite content within the weld were related to weld metal composition, ferrite morphology, and dissolution of ferrite resulting from thermal cycles during subsequent weld passes. An investigation of the type 308 stainless steel filler metal solidified over cooling rates ranging from 7 to 1600/sup 0/C/s showed that the cooling rate of the weld metal within the freezing range of the alloy affects the amount of ferrite in the microstructure very litte. However, the scale of the solidification substructure associated with various solidification rates may influence the ferrite dissolution kinetics.

  15. Ferrite morphology and variations in ferrite content in austenitic stainless steel welds

    SciTech Connect

    David, S.A.

    1981-04-01

    Four distinct ferrite morphologies have been identified in Type 308 stainless steel multipass welds: vermicular, lacy, acicular, and globular. The first three ferrite types are related to transformations following solidfication and the fourth is related to the shape instability of the residual ferrite. An earlier study showed that most of the ferrite observed in austenitic stainless steel welds containing a duplex structure may be identified as residual primary ferrite resulting from incomplete delta ..-->.. ..gamma.. transformation during solidification and/or residual ferrite after Widmanstatten austenite precipitation in primary ferrite. These modes of ferrite formation can be used to explain observed ferrite morphologies in austenitic stainless steel welds. Variations in ferrite content within the weld were also related to weld metal composition, ferrite morphology, and dissolution of ferrite resulting from thermal cycles during subsequent weld passes. An investigation of the Type 308 stainless steel filler metal solidified over cooling rates ranging from 7 to 1600/sup 0/C/s (44.6 to 2912/sup 0/F/s) showed that the cooling rate of the weld metal within the freezing range of the alloy affects the amount of ferrite in the microstructure very little. However, the scale of the solidification substructure associated with various solidification rates may influence the ferrite dissolution kinetics.

  16. Magnetic and electron-transport properties of spin-gapless semiconducting CoFeCrAl films

    NASA Astrophysics Data System (ADS)

    Sellmyer, David; Jin, Yunlong; Kharel, Parashu; Valloppilly, Shah; George, Tom; Balasubramanian, Balamurugan; Skomski, Ralph

    Recently, spin-gapless semiconductors (SGS) with a semiconducting or insulating gap in one spin channel and zero gap in the other at the Fermi level have attracted much attention due to their new functionalities such as voltage-tunable spin polarization, the ability to switch between spin-polarized n-type and p-type conduction, high spin polarization and carrier mobility. For the development of spintronic devices utilizing SGS, it is necessary to have a better understanding of the magnetic and transport properties of the thin films of these materials. In this study, the structural, magnetic, and electron-transport properties of a SGS material CoFeCrAl in the thin film geometry have been investigated. CoFeCrAl films were grown on atomically flat SiO2 substrates using magnetron sputtering. The Curie temperature was measured to be 550 K very close to the value reported for bulk CoFeCrAl. Electron-transport measurements on the oriented films revealed a negative temperature coefficient of resistivity, small anomalous Hall conductivity and linear field dependence of magnetoresistance, which are transport signatures of SGS. The effect of elemental compositions and structural ordering on the SGS properties of the CoFeCrAl films will be discussed. Research supported by NSF (Y. J.), DoE (B. B., D. J. S), ARO (T. A. G., S. R. V.), SDSU (P. K.), and NRI (Facilities).

  17. A high-throughput investigation of Fe-Cr-Al as a novel high-temperature coating for nuclear cladding materials

    NASA Astrophysics Data System (ADS)

    Bunn, Jonathan Kenneth; Fang, Randy L.; Albing, Mark R.; Mehta, Apurva; Kramer, Matthew J.; Besser, Matthew F.; Hattrick-Simpers, Jason R.

    2015-07-01

    High-temperature alloy coatings that can resist oxidation are urgently needed as nuclear cladding materials to mitigate the danger of hydrogen explosions during meltdown. Here we apply a combination of computationally guided materials synthesis, high-throughput structural characterization and data analysis tools to investigate the feasibility of coatings from the Fe-Cr-Al alloy system. Composition-spread samples were synthesized to cover the region of the phase diagram previous bulk studies have identified as forming protective oxides. The metallurgical and oxide phase evolution were studied via in situ synchrotron glancing incidence x-ray diffraction at temperatures up to 690 K. A composition region with an Al concentration greater than 3.08 at%, and between 20.0 at% and 32.9 at% Cr showed the least overall oxide growth. Subsequently, a series of samples were deposited on stubs and their oxidation behavior at 1373 K was observed. The continued presence of a passivating oxide was confirmed in this region over a period of 6 h.

  18. Characterization of low alloy ferritic steel–Ni base alloy dissimilar metal weld interface by SPM techniques, SEM/EDS, TEM/EDS and SVET

    SciTech Connect

    Wang, Siyan; Ding, Jie; Ming, Hongliang; Zhang, Zhiming; Wang, Jianqiu

    2015-02-15

    The interface region of welded A508–Alloy 52 M is characterized by scanning probe microscope (SPM) techniques, scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM)/Energy Dispersive Spectroscopy (EDS) and scanning vibrate electrode technique (SVET). The regions along the welded A508–Alloy 52 M interface can be categorized into two types according to their different microstructures. In the type-I interface region, A508 and Alloy 52 M are separated by the fusion boundary, while in the type-II interface region, A508 and Alloy 52 M are separated by a martensite zone. A508, martensite zone and grain boundaries in Alloy 52 M are ferromagnetic while the Alloy 52 M matrix is paramagnetic. The Volta potentials measured by scanning Kelvin probe force microscopy (SKPFM) of A508, martensite zone and Alloy 52 M follow the order: V{sub 52} {sub M} > V{sub A508} > V{sub martensite}. The corrosion behavior of A508–Alloy 52 M interface region is galvanic corrosion, in which Alloy 52 M is cathode while A508 is anode. The martensite dissolves faster than Alloy 52 M, but slower than A508 in the test solution. - Highlights: • The A508–Alloy 52 M interface regions can be categorized into two types. • The chromium depleted region is observed along the Alloy 52 M grain boundary. • The Alloy 52 M grain boundaries which are close to the interface are ferromagnetic. • Martensite zone has lower Volta potential but higher corrosion resistance than A508.

  19. Establishing a Scientific Basis for Optimizing Compositions, Process Paths and Fabrication Methods for Nanostructured Ferritic Alloys for Use in Advanced Fission Energy Systems

    SciTech Connect

    Odette, G Robert; Cunningham, Nicholas J., Wu, Yuan; Etienne, Auriane; Stergar, Erich; Yamamoto, Takuya

    2012-02-21

    The broad objective of this NEUP was to further develop a class of 12-15Cr ferritic alloys that are dispersion strengthened and made radiation tolerant by an ultrahigh density of Y-Ti-O nanofeatures (NFs) in the size range of less than 5 nm. We call these potentially transformable materials nanostructured ferritic alloys (NFAs). NFAs are typically processed by ball milling pre-alloyed rapidly solidified powders and yttria (Y2O3) powders. Proper milling effectively dissolves the Ti, Y and O solutes that precipitate as NFs during hot consolidation. The tasks in the present study included examining alternative processing paths, characterizing and optimizing the NFs and investigating solid state joining. Alternative processing paths involved rapid solidification by gas atomization of Fe, 14% Cr, 3% W, and 0.4% Ti powders that are also pre-alloyed with 0.2% Y (14YWT), where the compositions are in wt.%. The focus is on exploring the possibility of minimizing, or even eliminating, the milling time, as well as producing alloys with more homogeneous distributions of NFs and a more uniform, fine grain size. Three atomization environments were explored: Ar, Ar plus O (Ar/O) and He. The characterization of powders and alloys occurred through each processing step: powder production by gas atomization; powder milling; and powder annealing or hot consolidation by hot isostatic pressing (HIPing) or hot extrusion. The characterization studies of the materials described here include various combinations of: a) bulk chemistry; b) electron probe microanalysis (EPMA); c) atom probe tomography (APT); d) small angle neutron scattering (SANS); e) various types of scanning and transmission electron microscopy (SEM and TEM); and f) microhardness testing. The bulk chemistry measurements show that preliminary batches of gas-atomized powders could be produced within specified composition ranges. However, EPMA and TEM showed that the Y is heterogeneously distributed and phase separated, but

  20. Exact ab initio transport coefficients in bcc Fe-X (X=Cr, Cu, Mn, Ni, P, Si) dilute alloys

    NASA Astrophysics Data System (ADS)

    Messina, Luca; Nastar, Maylise; Garnier, Thomas; Domain, Christophe; Olsson, Pär

    2014-09-01

    Defect-driven diffusion of impurities is the major phenomenon leading to formation of embrittling nanoscopic precipitates in irradiated reactor pressure vessel (RPV) steels. Diffusion depends strongly on the kinetic correlations that may lead to flux coupling between solute atoms and point defects. In this work, flux coupling phenomena such as solute drag by vacancies and radiation-induced segregation at defect sinks are systematically investigated for six bcc iron-based dilute binary alloys, containing Cr, Cu, Mn, Ni, P, and Si impurities, respectively. First, solute-vacancy interactions and migration energies are obtained by means of ab initio calculations; subsequently, self-consistent mean field theory is employed in order to determine the exact Onsager matrix of the alloys. This innovative multiscale approach provides a more complete treatment of the solute-defect interaction than previous multifrequency models. Solute drag is found to be a widespread phenomenon that occurs systematically in ferritic alloys and is enhanced at low temperatures (as for instance RPV operational temperature), as long as an attractive solute-vacancy interaction is present, and that the kinetic modeling of bcc alloys requires the extension of the interaction shell to the second-nearest neighbors. Drag occurs in all alloys except Fe(Cr); the transition from dragging to nondragging regime takes place for the other alloys around (Cu, Mn, Ni) or above (P, Si) the Curie temperature. As far as only the vacancy-mediated solute migration is concerned, Cr depletion at sinks is foreseen by the model, as opposed to the other impurities which are expected to enrich up to no less than 1000 K. The results of this study confirm the current interpretation of the hardening processes in ferritic-martensitic steels under irradiation.

  1. Characterization of TiN, TiC and Ti(C,N) in titanium-alloyed ferritic chromium steels focusing on the significance of different particle morphologies

    SciTech Connect

    Michelic, S.K.; Loder, D.; Reip, T.; Ardehali Barani, A.; Bernhard, C.

    2015-02-15

    Titanium-alloyed ferritic chromium steels are a competitive option to classical austenitic stainless steels owing to their similar corrosion resistance. The addition of titanium significantly influences their final steel cleanliness. The present contribution focuses on the detailed metallographic characterization of titanium nitrides, titanium carbides and titanium carbonitrides with regard to their size, morphology and composition. The methods used are manual and automated Scanning Electron Microscopy with Energy Dispersive X-ray Spectroscopy as well as optical microscopy. Additional thermodynamic calculations are performed to explain the precipitation procedure of the analyzed titanium nitrides. The analyses showed that homogeneous nucleation is decisive at an early process stage after the addition of titanium. Heterogeneous nucleation gets crucial with ongoing process time and essentially influences the final inclusion size of titanium nitrides. A detailed investigation of the nuclei for heterogeneous nucleation with automated Scanning Electron Microscopy proved to be difficult due to their small size. Manual Scanning Electron Microscopy and optical microscopy have to be applied. Furthermore, it was found that during solidification an additional layer around an existing titanium nitride can be formed which changes the final inclusion morphology significantly. These layers are also characterized in detail. Based on these different inclusion morphologies, in combination with thermodynamic results, tendencies regarding the formation and modification time of titanium containing inclusions in ferritic chromium steels are derived. - Graphical abstract: Display Omitted - Highlights: • The formation and modification of TiN in the steel 1.4520 was examined. • Heterogeneous nucleation essentially influences the final steel cleanliness. • In most cases heterogeneous nuclei in TiN inclusions are magnesium based. • Particle morphology provides important information

  2. Delta ferrite in the weld metal of reduced activation ferritic martensitic steel

    NASA Astrophysics Data System (ADS)

    Sam, Shiju; Das, C. R.; Ramasubbu, V.; Albert, S. K.; Bhaduri, A. K.; Jayakumar, T.; Rajendra Kumar, E.

    2014-12-01

    Formation of delta(δ)-ferrite in the weld metal, during autogenous bead-on-plate welding of Reduced Activation Ferritic Martensitic (RAFM) steel using Gas Tungsten Arc Welding (GTAW) process, has been studied. Composition of the alloy is such that delta-ferrite is not expected in the alloy; but examination of the weld metal revealed presence of delta-ferrite in the weld metal. Volume fraction of delta-ferrite is found to be higher in the weld interface than in the rest of the fusion zone. Decrease in the volume fraction of delta-ferrite, with an increase in preheat temperature or with an increase in heat input, is observed. Results indicate that the cooling rate experienced during welding affects the volume fraction of delta-ferrite retained in the weld metal and variation in the delta-ferrite content with cooling rate is explained with variation in the time that the weld metal spends in various temperature regimes in which delta-ferrite is stable for the alloy during its cooling from the liquid metal to the ambient temperature. This manuscript will discuss the effect of welding parameters on formation of delta-ferrite and its retention in the weld metal of RAFM steel.

  3. Deformation mechanisms in a precipitation-strengthened ferritic super alloy revealed by in situ neutron dffraction studies at elevated temperatures

    SciTech Connect

    Huang, Shenyan; Gao, Yanfei; An, Ke; Zheng, Lili; Teng, Zhenke; Wu, Wei; Liaw, Peter K.

    2015-01-01

    The ferritic superalloy Fe–10Ni–6.5Al–10Cr–3.4Mo strengthened by ordered (Ni,Fe)AlB2-type precipitates is a candidate material for ultra-supercritical steam turbine applications above 923 K. Despite earlier success in improving its room-temperature ductility, the creep resistance of this material at high temperatures needs to be further improved, which requires a fundamental understanding of the high-temperature deformation mechanisms at the scales of individual phases and grains. In situ neutron diffraction has been utilized to investigate the lattice strain evolution and the microscopic load-sharing mechanisms during tensile deformation of this ferritic superalloy at elevated temperatures. Finite-element simulations based on the crystal plasticity theory are employed and compared with the experimental results, both qualitatively and quantitatively. Based on these interphase and intergranular load-partitioning studies, it is found that the deformation mechanisms change from dislocation slip to those related to dislocation climb, diffusional flow and possibly grain boundary sliding, below and above 873 K, respectively. Insights into microstructural design for enhancing creep resistance are also discussed.

  4. Long term high temperature oxidation characteristics of La and Cu alloyed ferritic stainless steels for solid oxide fuel cell interconnects

    NASA Astrophysics Data System (ADS)

    Swaminathan, Srinivasan; Lee, Young-Su; Kim, Dong-Ik

    2016-09-01

    To ensure the best performance of solid oxide fuel cell metallic interconnects, the Fe-22 wt.% Cr ferritic stainless steels with various La contents (0.006-0.6 wt.%) and Cu addition (1.57 wt.%), are developed. Long-term isothermal oxidation behavior of these steels is investigated in air at 800 °C, for 2700 h. Chemistry, morphology, and microstructure of the thermally grown oxide scale are examined using XPS, SEM-EDX, and XRD techniques. Broadly, all the steels show a double layer consisting of an inner Cr2O3 and outer (Mn, Cr)3O4. Distinctly, in the La-added steels, binary oxides of Cr, Mn and Ti are found at the oxide scale surface together with (Mn, Cr)3O4. Furthermore, all La-varied steels possess the metallic Fe protrusions along with discontinuous (Mn, Cr)3O4 spinel zones at the oxide scale/metal interface and isolated precipitates of Ti-oxides in the underlying matrix. Increase of La content to 0.6 wt.% is detrimental to the oxidation resistance. For the Cu-added steel, Cu is found to segregate strongly at the oxide scale/metal interface which inhibits the ingress of oxygen thereby suppressing the subscale formation of (Mn, Cr)3O4. Thus, Cu addition to the Fe-22Cr ferritic stainless steels benefits the oxidation resistance.

  5. Precipitate phases in normalized and tempered ferritic/martensitic steel P92

    NASA Astrophysics Data System (ADS)

    Shen, Yinzhong; Liu, Huan; Shang, Zhongxia; Xu, Zhiqiang

    2015-10-01

    Ferritic/martensitic steel P92 is a promising candidate for cladding and duct applications in Sodium-Cooled Fast Reactor. The precipitate phases of the P92 steel normalized at 1323 K (1050 °C) for 30 min and tempered at 1038 K (765 °C) for 1 h have been investigated using transmission electron microscopes. Four types of phases consisting of M23C6, MX, M2X and sigma-FeCr were identified in the steel. MX phases consist of Nb-rich M(C,N) carbonitride, Nb-rich MC carbide, V-rich M(C,N) carbonitride, V-rich MC carbide, V-rich MN nitride, and complex MC carbides with Nb-rich MC core and V-rich MC wings. M2X phases consist of Cr-rich M2(C,N) carbonitride, Cr-rich M2C carbide and M2N nitride. Sigma-FeCr has a simple tetragonal lattice and a typical chemical formula of Fe0.45Cr0.45W0.1. M23C6 and MX are the dominant phases, while the sigma-FeCr has the lowest content. The formation of sigma-FeCr and M2X phases in the steel is also discussed.

  6. Development of Austenitic ODS Strengthened Alloys for Very High Temperature Applications

    SciTech Connect

    Stubbins, James; Heuser, Brent; Robertson, Ian; Sehitoglu, Huseyin; Sofronis, Petros; Gewirth, Andrew

    2015-04-22

    This “Blue Sky” project was directed at exploring the opportunities that would be gained by developing Oxide Dispersion Strengthened (ODS) alloys based on the Fe-Cr-Ni austenitic alloy system. A great deal of research effort has been directed toward ferritic and ferritic/martensitic ODS alloys which has resulted in reasonable advances in alloy properties. Similar gains should be possible with austenitic alloy which would also take advantage of other superior properties of that alloy system. The research effort was aimed at the developing an in-depth understanding of the microstructural-level strengthening effects of ODS particles in austentic alloys. This was accomplished on a variety of alloy compositions with the main focus on 304SS and 316SS compositions. A further goal was to develop an understanding other the role of ODS particles on crack propagation and creep performance. Since these later two properties require bulk alloy material which was not available, this work was carried out on promising austentic alloy systems which could later be enhanced with ODS strengthening. The research relied on a large variety of micro-analytical techniques, many of which were available through various scientific user facilities. Access to these facilities throughout the course of this work was instrumental in gathering complimentary data from various analysis techniques to form a well-rounded picture of the processes which control austenitic ODS alloy performance. Micromechanical testing of the austenitic ODS alloys confirmed their highly superior mechanical properties at elevated temperature from the enhanced strengthening effects. The study analyzed the microstructural mechanisms that provide this enhanced high temperature performance. The findings confirm that the smallest size ODS particles provide the most potent strengthening component. Larger particles and other thermally- driven precipitate structures were less effective contributors and, in some cases, limited

  7. Magnetic patterning of Fe/Cr/Fe(001) trilayers by Ga{sup +} ion irradiation

    SciTech Connect

    Blomeier, S.; Hillebrands, B.; Demidov, V.E.; Demokritov, S.O.; Reuscher, B.; Brodyanski, A.; Kopnarski, M.

    2005-11-01

    Magnetic patterning of antiferromagnetically coupled epitaxial Fe (10 nm)/Cr (0.7 nm)/Fe (10 nm) (001) trilayers by irradiation with 30 keV Ga{sup +} ions was studied by means of atomic force microscopy, magnetic force microscopy, and Kerr magnetometry. It was found that within a fluence range of (1.25-5)x10{sup 16} ions/cm{sup 2} a complete transition from antiferromagnetic to ferromagnetic coupling between the two Fe layers can be achieved. The magnetization reversal processes of the nonirradiated, antiferromagnetically coupled areas situated close to the irradiated areas were studied with lateral resolution. Evidence for a lateral coupling mechanism between the magnetic moments of the irradiated and nonirradiated areas was found. Special attention was paid to preserve the flatness of the irradiated samples. Depending on the fluence, topographic steps ranging from +1.5 to -2 nm between the nonirradiated and irradiated areas were observed. At lower fluences the irradiation causes an increase of the surface height, while for higher fluences the height decreases. It was found that for the particular fluence of 2.7x10{sup 16} ions/cm{sup 2} no height difference between the irradiated and nonirradiated areas occurs. The results suggest that the irradiation of Fe/Cr/Fe trilayers with midenergy ions is an innovative method for magnetic patterning, preserving the initial smoothness of the sample.

  8. FeCr2S4 in magnetic fields: possible evidence for a multiferroic ground state

    PubMed Central

    Bertinshaw, J.; Ulrich, C.; Günther, A.; Schrettle, F.; Wohlauer, M.; Krohns, S.; Reehuis, M.; Studer, A. J.; Avdeev, M.; Quach, D. V.; Groza, J. R.; Tsurkan, V.; Loidl, A.; Deisenhofer, J.

    2014-01-01

    We report on neutron diffraction, thermal expansion, magnetostriction, dielectric, and specific heat measurements on polycrystalline FeCr2S4 in external magnetic fields. The ferrimagnetic ordering temperatures TC ≈ 170 K and the transition at TOO ≈ 10 K, which has been associated with orbital ordering, are only weakly shifted in magnetic fields up to 9 T. The cubic lattice parameter is found to decrease when entering the state below TOO. The magnetic moments of the Cr- and Fe-ions are reduced from the spin-only values throughout the magnetically ordered regime, but approach the spin-only values for fields >5.5 T. Thermal expansion in magnetic fields and magnetostriction experiments indicate a contraction of the sample below about 60 K. Below TOO this contraction is followed by a moderate expansion of the sample for fields larger than ~4.5 T. The transition at TOO is accompanied by an anomaly in the dielectric constant. The dielectric constant depends on both the strength and orientation of the external magnetic field with respect to the applied electric field for T < TOO. A linear correlation of the magnetic-field-induced change of the dielectric constant and the magnetic-field dependent magnetization is observed. This behaviour is consistent with the existence of a ferroelectric polarization and a multiferroic ground state below 10 K. PMID:25123960

  9. Double-Exchange physics in Non-Fermi-Liquid FeCrAs

    NASA Astrophysics Data System (ADS)

    O'Brien, Patrick; Birol, Turan; Ghosh, Shivam; Lawler, Michael; FeCrAs Collaboration

    2015-03-01

    We focus on the problem of determining the microscopic physics of the bad antiferromagnetic metal FeCrAs. It has been argued to be underscreened Kondo-like due to large spin moments on the Cr atoms. Using LDA+U, we show that indeed Kondo-like physics is likely. In particular, we find the band structure and Fermi surface to be hypersensitive to small changes in the Hund's coupling J with little evidence for crystal field splitting. We then propose a simple three dimensional lattice model using hybrid orbital ideas to capture hopping parameters and a Kondo coupling to capture the limit where J is larger than the crystal field splitting. This model is therefore distinct from one proposed in Ref. which assumes J is less than the crystal field splitting. We chose its parameters based on a best fit to the DFT results and use it to study the stability of the observed √{ 3} ×√{ 3} magnetic order on the kagome-like Cr lattice as a test of the model.

  10. Fe-Cr-Al containing oxide semiconductors as potential solar water-splitting materials.

    PubMed

    Sliozberg, Kirill; Stein, Helge S; Khare, Chinmay; Parkinson, Bruce A; Ludwig, Alfred; Schuhmann, Wolfgang

    2015-03-01

    A high-throughput thin film materials library for Fe-Cr-Al-O was obtained by reactive magnetron cosputtering and analyzed with automated EDX and XRD to elucidate compositional and structural properties. An automated optical scanning droplet cell was then used to perform photoelectrochemical measurements of 289 compositions on the library, including electrochemical stability, potentiodynamic photocurrents and photocurrent spectroscopy. The photocurrent onset and open circuit potentials of two semiconductor compositions (n-type semiconducting: Fe51Cr47Al2Ox, p-type semiconducting Fe36.5Cr55.5Al8Ox) are favorable for water splitting. Cathodic photocurrents are observed at 1.0 V vs RHE for the p-type material exhibiting an open circuit potential of 0.85 V vs RHE. The n-type material shows an onset of photocurrents at 0.75 V and an open circuit potential of 0.6 V. The p-type material showed a bandgap of 1.55 eV, while the n-type material showed a bandgap of 1.97 eV. PMID:25650842

  11. Structure-property relationships of anionic permselective membranes. [Fe/Cr redox storage batteries

    SciTech Connect

    Arnold, C. Jr.

    1983-01-01

    Anionic exchange membranes are used in Fe/Cr redox storage batteries to separate the anolyte from the catholyte and provide electrical continuity. Membranes with lower area resistivity, higher selectivity and reduced susceptibility toward fouling are required to improve the efficiency and lifetime of these batteries. In order to develop improved membrane, a better understanding of the relationships between these properties and such structural parameters as degree of crosslinking, ion exchange capacity and porosity were needed. The primary objective of this work was to define the structure-property relationships of anionic permselective membranes. A secondary goal was to develop empirical models which can be used to predict membrane performance. This kind of information should be useful for the development of improved membranes. To accomplish these goals a factorial study was carried out with model membranes. These membranes were designed in such a way that all three structural parameters could be varied independently. In this paper it will be shown how this approach not only provided models which could be used to predict membrane performance, but also how one of the model membrane exhibited better properties than state-of-the-art membranes.

  12. Decarburization of Levitated Fe-Cr-C Droplets by Carbon Dioxide

    NASA Astrophysics Data System (ADS)

    Wu, Paul; Yang, Yindong; Barati, Mansoor; McLean, Alex

    2014-12-01

    Experiments have been conducted at 1873 K (1600 °C) to study the kinetics of decarburization of Fe-Cr-C levitated droplets containing 10, 17, and 20 wt pct Cr using argon-carbon dioxide gas mixtures containing up to 30 pct CO2, at flow rates of 100, 1000, 3000 and 12200 mL min-1. It was found that chromium did not have a strong influence on the kinetics of decarburization while showing only minor effects on the extent of carbon removal. The results indicate that, for high carbon concentrations in the melt, the decarburization rates were controlled by mass transfer in the gas phase. Conventional formulation of governing mass transport numbers did not adequately describe the experimental observations made in this work. The observed rates are consistently higher than the values predicted using either the Ranz-Marshall correlation or the Steinberger-Treybal equation. A new correlation has been proposed to express the decarburization kinetics of levitated droplets for gas-flows in the range of Reynolds numbers between 2 and 100. The experimentally-derived model was found to be in excellent agreement with rate data derived from studies conducted by other researchers using levitated droplets.

  13. The oxidation and corrosion of ODS alloys

    NASA Technical Reports Server (NTRS)

    Lowell, Carl E.; Barrett, Charles A.

    1990-01-01

    The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

  14. Irradiation Creep and Swelling from 400 C to 600 C of the Oxide Dispersion Strengthened Ferritic Alloy MA957

    SciTech Connect

    Toloczko, Mychailo B.; Gelles, David S.; Garner, Francis A.; Kurtz, Richard J.; Abe, Katsunori

    2004-04-24

    Recently, there has been a growing interest in the use of oxide dispersion strengthened (ODS) ferritic steels for fusion reactor applications. As part of an extensive study performed at PNNL on the ODS steel MA957 [1], irradiation creep tests were performed on pressurized tubes made from MA957 by two different methods. The tubes were made either by gun drilling alone or by a combination of rod drawing and gun drilling. The different fabrication methods were explored because ODS steels have been difficult to form. The pressurized tubes were irradiated in the Fast Flux Test Facility (FFTF) to doses ranging from 40 dpa to 110 dpa at temperatures ranging from 400 C to 600 C. The effective stresses resulting from the pressurization of the tubes ranged from 0 MPa to 175 MPa.

  15. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    SciTech Connect

    Leitnaker, J.M.

    1981-05-05

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 015-0.030 times the volume percent ferrite present in alloy. The formation of chi phase upon aging is controlled by controlling the mo content.

  16. Electronic structure of FeCr2S4 : Evidence of Coulomb enhanced spin-orbit splitting

    NASA Astrophysics Data System (ADS)

    Sarkar, Soumyajit; de Raychaudhury, Molly; Dasgupta, I.; Saha-Dasgupta, T.

    2009-11-01

    The electronic structure of the spinel compound, FeCr2S4 , is studied using density-functional-theory-based calculations. Our calculations provide a microscopic understanding of the origin of the insulating behavior of this compound, which turn out to be driven by Coulomb enhanced spin-orbit coupling operative within the Fe-d manifold. We also investigate the possible role of the structural distortions and compare the calculated optical property data with that of the experimental one.

  17. Synergistic influence of displacement rate and helium/dpa ratio on swelling of Fe-(9, 12)Cr binary alloys in FFTF at ˜400 °C

    NASA Astrophysics Data System (ADS)

    Garner, F. A.; Gelles, D. S.; Greenwood, L. R.; Okita, T.; Sekimura, N.; Wolfer, W. G.

    2004-08-01

    Contrary to the behavior of swelling of model fcc Fe-Cr-Ni alloys irradiated in the same FFTF-MOTA experiment, model bcc Fe-Cr alloys do not exhibit a strong dependence of swelling on dpa rate at ˜400 °C. This is surprising in that an apparent flux sensitivity was observed in an earlier comparative irradiation of the same Fe-Cr binaries conducted in EBR-II and FFTF. The difference in behavior between the two experiments is ascribed to the higher helium generation rates of Fe-Cr alloys in EBR-II compared to that of FFTF, and also the fact that lower dpa rates in FFTF are accompanied by progressively lower helium generation rates.

  18. Evaluation of mechanical properties and biological response of an alumina-forming Ni-free ferritic alloy.

    PubMed

    González-Carrasco, J L; Ciapetti, G; Montealegre, M A; Pagani, S; Chao, J; Baldini, N

    2005-06-01

    PM 2000 is a Ni-free oxide dispersion strengthened Fe-20Cr-5Al alloy able to develop a fine, dense and tightly adherent alpha-alumina scale during high-temperature oxidation. Despite the high temperature involved during thermal oxidation (1100 degrees C), microstructural changes in the candidate material, a hot rolled product, hardly occurs. Consequently, the good mechanical properties of the as-received material are not significantly affected. Moreover, due to the high compressive residual stresses at the alumina scale, an increase in the fatigue limit from 500 to 530 MPa is observed. Such stresses also account for the high capability of the coating/metal system to withstand more than 1% tensile deformation without cracking. The biocompatibility of the alloy was assessed in comparison to commercial alumina. Saos-2 osteoblast-like cells were either challenged with PM 2000 particles, or seeded onto PM 2000 (with and without scale) solid samples. Viability, growth, and ALP release from cells were assessed after 3 or 7 days, while mineralization was checked at 18 days. This study has demonstrated that PM 2000 with and without scale are capable of supporting in vitro growth and function of osteoblast-like cells over a period of 18 days. Results from this study suggest that the resulting alumina/alloy system combines the good mechanical properties of the alloy with the superior biocompatibility of the alpha-alumina, for which there is very good clinical experience. PMID:15626434

  19. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    DOE PAGESBeta

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjorn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix andmore » elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. Furthermore, the study contributes to further understanding of load-partitioning characteristics in multiphase materials.« less

  20. First principles assessment of helium trapping in Y{sub 2}TiO{sub 5} in nano-featured ferritic alloys

    SciTech Connect

    Jin, Yanan; Jiang, Yong E-mail: odette@engineering.ucsb.edu; Yang, Litong; Lan, Guoqiang; Robert Odette, G. E-mail: odette@engineering.ucsb.edu; Yamamoto, Takuya; Shang, Jiacheng; Dang, Ying

    2014-10-14

    Nano-scale Y{sub 2}Ti{sub 2}O{sub 7} and Y{sub 2}TiO{sub 5} oxides are the major features that provide high strength and irradiation tolerance in nano-structured ferritic alloys. Here, we employ density functional theory to study helium trapping in Y{sub 2}TiO{sub 5}. The results suggest that helium is more deeply trapped in Y{sub 2}TiO{sub 5} compared to Y{sub 2}Ti{sub 2}O{sub 7}. Helium occupies open channels in Y{sub 2}TiO{sub 5}, where it weakly chemically interacts with neighboring oxygen anions, and results in less volume expansion compared to Y{sub 2}Ti{sub 2}O{sub 7}, reducing strains in the iron matrix. The corresponding helium mobility in these channels is very high. While its ultimate fate is to form oxide/matrix interface bubbles, transient deep trapping of helium in oxides plays a major role in the ability of NFA to manage helium distribution.

  1. Effect of aluminizing of Cr-containing ferritic alloys on the seal strength of a novel high-temperature solid oxide fuel cell sealing glass

    SciTech Connect

    Chou, Y. S.; Stevenson, Jeffry W.; Singh, Prabhakar

    2008-12-01

    A novel high-temperature alkaline-earth silicate sealing glass was developed for solid oxide fuel cell (SOFC) applications. The glass was used to join two metallic coupons of Cr-containing ferritic stainless steel for seal strength evaluation. In previous work, SrCrO4 was found to form along the glass/steel interface, which led to severe strength degradation. In the present study, aluminization of the steel surface was investigated as a remedy to minimize or prevent the strontium chromate formation. Three different processes for aluminization were evaluated with Crofer22APU stainless steel: pack cementation, vapor phase deposition, and aerosol spraying. It was found that pack cementation resulted in a rough surface with occasional cracks in the Al-diffused region. Vapor phase deposition yielded a smoother surface, but the resulting high Al content increased the coefficient of thermal expansion (CTE), resulting in failure of joined coupons. Aerosol spraying of an Al-containing salt resulted in formation of a thin aluminum oxide layer without any surface damage. The room temperature seal strength was evaluated in the as-fired state and in environmentally aged conditions. In contrast to earlier results with uncoated Crofer22APU, the aluminized samples showed no strength degradation even for samples aged in air. Interfacial and chemical compatibility was also investigated. The results showed aluminization to be a viable candidate approach to minimize undesirable chromate formation between alkaline earth silicate sealing glass and Cr-containing interconnect alloys for SOFC applications.

  2. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales.

    PubMed

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K

    2016-01-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials. PMID:26979660

  3. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    NASA Astrophysics Data System (ADS)

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-03-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials.

  4. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    PubMed Central

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-01-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials. PMID:26979660

  5. A dual ion irradiation study of helium-dpa interactions on cavity evolution in tempered martensitic steels and nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Yamamoto, Takuya; Wu, Yuan; Robert Odette, G.; Yabuuchi, Kiyohiro; Kondo, Sosuke; Kimura, Akihiko

    2014-06-01

    Cavity evolutions in a normalized and tempered martensitic steel (TMS) and two nanostructured ferritic alloys (NFA) under Fe3+ and He+ dual ion beam irradiations (DII) at 500 °C and 650 °C were characterized. The irradiation conditions encompass a wide range of displacement per atom damage (dpa), He and He/dpa. The 500 °C DII produced damage and He levels of ≈10-47 dpa and ≈400-2000 appm, respectively. Transmission electron microscopy (TEM) showed that DII of a 8Cr TMS, at 500 °C to up to 60 dpa and 2100 appm He, produced a moderate density of non-uniformly distributed cavities with bimodal sizes ranging from ≈1 nm He bubbles to ≈20 nm faceted voids, and swelling ≈0.44%. In contrast, the same irradiation conditions produced only small ≈1.3 nm diameter bubbles and swelling of ≈0.05% in the NFA MA957. Similar bubble distributions were observed in MA957 and a developmental NFA DII at 650 °C up to ≈80 dpa and ≈3900 appm He. These results demonstrate the outstanding He management capability of the oxide nano-features in the NFA. The various data trends are shown as a function of dpa, He, He/dpa and He*dpa.

  6. Effect of aluminizing of Cr-containing ferritic alloys on the seal strength of a novel high-temperature solid oxide fuel cell sealing glass

    NASA Astrophysics Data System (ADS)

    Chou, Yeong-Shyung; Stevenson, Jeffry W.; Singh, Prabhakar

    A novel high-temperature alkaline earth silicate sealing glass was developed for solid oxide fuel cell (SOFC) applications. The glass was used to join two metallic coupons of Cr-containing ferritic stainless steel for seal strength evaluation. In previous work, SrCrO 4 was found to form along the glass/steel interface, which led to severe strength degradation. In the present study, aluminization of the steel surface was investigated as a remedy to minimize or prevent the strontium chromate formation. Three different processes for aluminization were evaluated with Crofer22APU stainless steel: pack cementation, vapor-phase deposition, and aerosol spraying. It was found that pack cementation resulted in a rough surface with occasional cracks in the Al-diffused region. Vapor-phase deposition yielded a smoother surface, but the resulting high Al content increased the coefficient of thermal expansion (CTE), resulting in the failure of joined coupons. Aerosol spraying of an Al-containing salt resulted in the formation of a thin aluminum oxide layer without any surface damage. The room temperature seal strength was evaluated in the as-fired state and in environmentally aged conditions. In contrast to earlier results with uncoated Crofer22APU, the aluminized samples showed no strength degradation even for samples aged in air. Interfacial and chemical compatibility was also investigated. The results showed aluminization to be a viable candidate approach to minimize undesirable chromate formation between alkaline earth silicate sealing glass and Cr-containing interconnect alloys for SOFC applications.

  7. Origin of lowered magnetic moments in epitaxially strained thin films of multiferroic Bi2FeCrO6

    NASA Astrophysics Data System (ADS)

    Rout, Paresh C.; Putatunda, Aditya; Srinivasan, Varadharajan

    2016-03-01

    We have investigated the effect of epitaxial strain on the magnetic properties and B -site cation ordering in multiferroic Bi2FeCrO6 (001) thin films using a density-functional theory approach. We find that in thin films with rock-salt ordering of Fe and Cr the ground state is characterized by C-type antiferromagnetic (AFM) order. This is in contrast to the bulk form of the material, which was predicted to be a ferrimagnet with G-type AFM order. Furthermore, the cation-ordered thin films undergo a transition with epitaxial strain from C- to A-type AFM order. Other magnetic orders appear as thermally accessible excited states. We also find that B -site cation-disordered structures are more stable in coherent epitaxial strains, thereby explaining the lowered magnetic moments observed in these samples at room temperature. Strain varies both the sign and strength of the Fe-Cr superexchange coupling, resulting in a very interesting phase diagram for Bi2FeCrO6 thin films.

  8. Development of a New Class of Fe-3Cr-W(V) Ferritic Steels for Industrial Process Applications

    SciTech Connect

    Jawad, Mann; Sikka, Vinod K.

    2005-04-06

    The project described in this report dealt with improving the materials performance and fabrication for hydrotreating reactor vessels, heat recovery systems, and other components for the petroleum and chemical industries. These reactor vessels can approach ship weights of about 300 tons with vessel wall thicknesses of 3 to 8 inches. They are typically fabricated from Fe-Cr-Mo alloy steels, containing 1.25 to 12% chromium and 1 to 2% molybdenum. The goal of this project was to develop Fe-Cr-W(V) steels that can perform similar duties, in terms of strength at high temperatures, but will weigh less and thereby save energy.

  9. Standard specification for seamless ferritic and austenitic alloy-steel boiler, superheater, and heat-exchanger tubes. ASTM standard

    SciTech Connect

    1996-04-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.10 on Tubing. Current edition approved Oct. 10 and Nov. 10, 1995. 1995 and was published April 1996. Originally published as A 213-39T. Last previous edition was A 213/A 213M-94b.

  10. Benchmarking FeCr empirical potentials against density functional theory data

    NASA Astrophysics Data System (ADS)

    Klaver, T. P. C.; Bonny, G.; Olsson, P.; Terentyev, D.

    2010-10-01

    Three semi-empirical force field FeCr potentials, two within the formalism of the two-band model and one within the formalism of the concentration dependent model, have been benchmarked against a wide variety of density functional theory (DFT) structures. The benchmarking allows an assessment of how reliable empirical potential results are in different areas relevant to radiation damage modelling. The DFT data consist of defect-free structures, structures with single interstitials and structures with small di- and tri-interstitial clusters. All three potentials reproduce the general trend of the heat of formation (h.o.f.) quite well. The most important shortcomings of the original two-band model potential are the low or even negative h.o.f. for Cr-rich structures and the lack of a strong repulsion when moving two solute Cr atoms from being second-nearest neighbours to nearest neighbours. The newer two-band model potential partly solves the first problem. The most important shortcoming in the concentration dependent model potential is the magnitude of the Cr-Cr repulsion, being too strong at short distances and mostly absent at longer distances. Both two-band model potentials do reproduce long-range Cr-Cr repulsion. For interstitials the two-band model potentials reproduce a number of Cr-interstitial binding energies surprisingly well, in contrast to the concentration dependent model potential. For Cr interacting with clusters, the result can sometimes be directly extrapolated from Cr interacting with single interstitials, both according to DFT and the three empirical potentials.

  11. Immiscibility in the Fe3O4-FeCr2O4 Spinel Binary

    SciTech Connect

    S.E. Ziemniak; R.A. Castelli

    2003-03-20

    A recent thermodynamic model of mixing in spinel binaries, based on changes in cation disordering (x) between tetrahedral and octahedral sites, is investigated for applicability to the Fe{sub 3}O{sub 4}-FeCr{sub 2}O{sub 4} system under conditions where incomplete mixing occurs. Poor agreement with measured consolute solution temperature and solvus is attributed to neglect of: (1) ordering of magnetic moments of cations in the tetrahedral sublattice antiparallel to the moments of those in the octahedral sublattice and (2) pair-wise electron hopping between octahedral site Fe{sup 3+} and Fe{sup 2+} ions. Disordering free energies ({Delta}G{sub D}), from which free energies of mixing are calculated, are modeled by {Delta}G{sub D} = {alpha}{chi} + {beta}{chi}{sup 2} - T(S{sub c} + {chi}{sigma}{sub el} + {gamma}{chi}{sigma}{sup mag}) where the previously-neglected effects are accommodated by: (1) adding a non-configurational entropy term to provide coupling between cation disordering and magnetic ordering and (2) revising the configurational entropy (S{sub c}) analysis. Applying the constraint {alpha} = -(2/3){beta} and regressing the existing database for Fe{sup 2+} ion disorder in Fe{sub 3}O{sub 4} gives: {beta} = -31,020 {+-} 1050 J mol{sup -1}, {sigma}{sub el}/R = -0.730 {+-} 0.081 and {gamma}, the coupling parameter between cation disordering and magnetic ordering, = -0.664 {+-} 0.075. The revised mixing model predicts a consolute solution temperature (T{sub cs}) = 600 C and a solvus at 500 C of n = 0.05 and 0.70 for the Fe(Fe{sub 1-n}Cr{sub n}){sub 2}O{sub 4} spinel binary.

  12. Unified picture of spin-dependent transport in GMR multilayered structures and bulk ferromagnetic alloys

    NASA Astrophysics Data System (ADS)

    Schroeder, P. A.; Holody, P.; Loloee, R.; Vouille, C.; Barthelemy, A.; Fert, A.; Hsu, S. Y.

    1998-01-01

    We have observed a positive (inverse) CPP-MR in magnetic multilayers of the forms: (a) ( XY/Cu/Co/Cu) n with XY being the alloys FeCr, FeV, NiCr, CoCr, and (b) (Z/Cr/NiFe/Cr) n with Z = Fe and Co. For (a) the inverted results arise primarily from spin-dependent scattering in the bulk of the alloy, and are linked consistently to: (1) their magnetization; (2) band-structure calculations and (3) resistivity of bulk alloys. For (b) samples, the inverse MRs arise primarily from the scattering at the Fe/Cr and Co/Cr interfaces. Inverse MR for X/Y interfaces and XY alloys (eg. Fe/Cr and FeCr) arises from the similarity of the matching problem of X and Y d levels at interfaces and in alloys. For all XY the CIP-MR was negative, confirming that CIP-MR is strongly influenced by channeling effect and current inhomogenieties.

  13. Impedance spectroscopy of the oxide films formed during high temperature oxidation of a cobalt-plated ferritic alloy

    NASA Astrophysics Data System (ADS)

    Velraj, S.; Zhu, J. H.; Painter, A. S.; Du, S. W.; Li, Y. T.

    2014-02-01

    Impedance spectroscopy was used to evaluate the oxide films formed on cobalt-coated Crofer 22 APU ferritic stainless steel after thermal oxidation at 800 °C in air for different times (i.e. 2, 50, 100 and 500 h). Impedance spectra of the oxide films exhibited two or three semicircles depending on the oxidation time, which correspond to the presence of two or three individual oxide layers. Coupled with scanning electron microscopy/energy-dispersive spectroscopy (SEM/EDS) and X-ray diffraction (XRD), the individual oxide layer corresponding to each semicircle was determined unambiguously. Impedance spectrum analysis of the oxide films formed on the sample after thermal exposure at 800 °C in air for 2 h led to the identification of the low-frequency and high-frequency semicircles as being from Cr2O3 and Co3O4, respectively. SEM/EDS and XRD analysis of the 500-h sample clearly revealed the presence of three oxide layers, analyzed to be Co3-xCrxO4, CoCr2O4, and Cr2O3. Although the SEM images of the 50-h and 100-h samples did not clearly show the CoCr2O4 layer, impedance plots implied their presence. The oxide scales were assigned to their respective semicircles and the electrical properties of Co3-xCrxO4, CoCr2O4 and Cr2O3 were determined from the impedance data.

  14. Study of the Structure, Composition, and Stability of Yttrium-Ti-Oxygen nm-Scale Features in Nano-Structured Ferritic Alloys

    NASA Astrophysics Data System (ADS)

    Cunningham, Nicholas John

    This work advances the understanding of the Y-Ti-O nanofeatures (NFs) in nanostructured ferritic alloys (NFAs); a class of high temperature, oxide dispersion strengthened iron alloys with applications in both advanced fission and fusion reactors. NFAs exhibit high creep strength up to 800ºC and a remarkable radiation damage tolerance and He management. However, the NFs, which are responsible for these properties, are not fully understood. This work addresses key questions including: a) what is the NF structure and composition and how are they affected by alloy composition and processing; b) what is the NFA long-term thermal stability; c) and what alternative processing paths are available to reduce costs and produce more uniform NF distributions? A detailed study using small angle neutron scattering (SANS), transmission electron microscopy (TEM-group member Y. Wu), and atom probe tomography (APT) evaluated the NF average size (), number density (N), volume fraction (f), composition, and structure in two heats of the commercial NFA MA957. The and N were ≈2.6 nm and ≈5x1023 m-3 , respectively, for both heats, with TEM indicating the NF are Y 2Ti2O7. However, SANS indicates a mixture of NF compositions or atomic densities with a difference between the heats, while APT shows compositions with ≈ 10% Cr and a Y/Ti ratio < 1. However, microscope artifacts such as preferential undercounting of Y and O or trajectory aberrations that prevent resolving Ti segregation to the NF-matrix interface could account for the discrepancy. The microstructure and NFs in MA957 were stable for long times at temperatures up to 900ºC. Notably, Ti in the matrix and some from the NFs migrates to large, Ti-rich phases. Aging at higher temperatures up to 1000ºC for 19.5 kh produced modest coarsening for ≈ 3.8 nm and ≈30% increase in grain size for a corresponding 13% reduction in microhardness. A coarsening model shows no significant NF coarsening will occur at temperatures less than

  15. Residual ferrite formation in 12CrODS steels

    NASA Astrophysics Data System (ADS)

    Ukai, S.; Kudo, Y.; Wu, X.; Oono, N.; Hayashi, S.; Ohtsuka, S.; Kaito, T.

    2014-12-01

    Increasing Cr content from 9 to 12 mass% leads to superior corrosion and high-temperature oxidation resistances, and usually changes microstructure from martensite to a ferrite. To make transformable martensitic type of 12CrODS steels that have superior processing capability by using α/γ phase transformation, alloy design was conducted through varying nickel content. The structure of 12CrODS steels was successfully modified from full ferrite to a transformable martensite-base matrix containing ferrite. This ferrite consists of both equilibrium ferrite and a metastable residual ferrite. It was shown that the fraction of the equilibrium ferrite is predictable by computed phase diagram and formation of the residual ferrite was successfully evaluated through pinning of α/γ interfacial boundaries by oxide particles.

  16. The effect of chromium on the weldability and microstructure of Fe-Cr-Al weld cladding

    SciTech Connect

    Regina, J.R.; Dupont, J.N.; Marder, A.R.

    2007-06-15

    Iron-aluminum-based weld cladding is currently being considered as corrosion-resistant coatings for boiler tubes in coal-fired power plants. Although these alloys could potentially be good coating candidates due to their excellent high-temperature corrosion resistance, Fe-Al weld cladding is susceptible to cracking due to hydrogen embrittlement at elevated aluminum concentrations. Additions of chromium to these iron-aluminum alloys have been shown to improve the corrosion resistance of the alloys and could potentially increase the lifetimes of the coatings. The current study investigated the effect of chromium on the hydrogen cracking susceptibility of Fe-Al weld cladding.

  17. Low temperature magnetic susceptibility behavior of the Neuschwanstein EL6 meteorite and mineral daubreelite (FeCr2S4)

    NASA Astrophysics Data System (ADS)

    Kohout, T.; Kletetschka, G.; Lehtinen, M.; Pesonen, L. J.; Wasilewski, P. J.

    2006-12-01

    Neuschwanstein meteorite (enstatite chondrite EL-6) fall occurred on April 6, 2002 close to Neuschwanstein castle in Bavaria, Germany. Total three meteorite bodies were found on the fall site. Two fragments coming from a 1750g body found on July 14, 2002 were obtained to the Division of Geophysics, University of Helsinki. The low temperature magnetic properties were investigated using KLY-3 and KLY-4 kappabridges equipped with low temperature control unit. During the low-temperature susceptibility measurements an unknown kink feature was observed at ~150 K on all measured samples. The closest known magnetic transition is the curie temperature Tc ~170 K of synthetic FeCr2S4 mentioned in Müller et al., 2006. FeCr2S4 is naturally present in enstatite chondrites and iron meteorites in the form of mineral daubreelite and was reported to be present in the Neuschwanstein meteorite in Zipfel and Dreibus, 2003. The extensive study of magnetic susceptibility of Neuschwanstein meteorite and daubreelite extract form Coahuila iron meteorite (hexahedrite, II A) was conducted in order to investigate the low temperature magnetic susceptibility of those materials and its field and frequency dependence. The results indicate Tc of natural daubreelite extract from Coahuila meteorite to be ~160 K what is slightly lower than the Tc of synthetic FeCr2S4 reported in Müller et al., 2006. The magnetic susceptibility of natural daubreelite from Coahuila meteorite and of ~150 K feature in Neuschwanstein meteorite show no field dependence of magnetic susceptibility. Due to the similarity in the low temperature magnetic susceptibility behaviour of Neuschwanstein meteorite and daubreelite extract from Coahuila meteorite we link the Neuschwanstein ~150 K feature to the Tc of daubreelite present in this meteorite. The 10 K difference of the Tc of daubreelite in Neuschwanstein and Coahuila meteorites can be attributed to the presence of impurities or structural deformations in the daubreelite

  18. Multiple spin flip transitions and stairs-like GMR in Fe/Cr superlattices with uniaxial in-plane anisotropy

    NASA Astrophysics Data System (ADS)

    Ustinov, V. V.; Milayev, M. A.; Romashev, L. N.; Krinitsina, T. P.; Burkhanov, A. M.; Lauter-Pasyuk, V. V.; Lauter, H. J.

    2006-05-01

    The [Fe/Cr]N superlattices with the uniaxial in-plane anisotropy and the stairs-like dependences of magnetization and magnetoresistance on a magnetic field were MBE-grown on special (2 1 1)MgO substrates. It is shown that the "steps" on the M(H) and ΔR/R(H) dependences are results of the multiple spin-flip transitions, i.e. 180°-reorientation of magnetic moments of ferromagnetic sublayers in the superlattices. The transitions are found to be very sensitive to small variations of the Cr layers thickness.

  19. Effects of the magneto-crystalline anisotropy on the magnetic properties of Fe/Cr/Fe (110) trilayer

    NASA Astrophysics Data System (ADS)

    Bezerra, C. G.; Chesman, C.; Albuquerque, E. L.; Azevedo, A.

    2004-06-01

    In this paper we present a theoretical study about the influence of the magneto-crystalline anisotropy on the magnetic properties of magnetic metallic trilayers Fe/Cr/Fe (110). The theory is based on a realistic phenomenological model which includes the following contributions to the free magnetic energy: Zeeman, cubic and uniaxial anisotropy, as well as bilinear and biquadratic exchange energies. The experimental parameters used here are based on experimental data known from the literature. We present numerical results of magnetization versus external applied field to illustrate the behavior of the system. Our numerical results show that in some situations the saturation field can not be correctly determined by magnetoresistance measures.

  20. Articles comprising ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  1. Impact of Lattice Mismatch and Stoichiometry on the Structure and Bandgap of (Fe,Cr)2O3 Epitaxial Thin Films

    SciTech Connect

    Kaspar, Tiffany C.; Chamberlin, Sara E.; Bowden, Mark E.; Colby, Robert J.; Shutthanandan, V.; Manandhar, Sandeep; Wang, Yong; Sushko, Petr; Chambers, Scott A.

    2014-03-13

    The structural properties of high-quality epitaxial (Fe1-xCrx)2O3 thin films are investigated across the composition range. Epitaxial films are deposited on a-Al2O3(0001) substrates by oxygen-plasma-assisted molecular beam epitaxy. Corundum (Fe1-xCrx)2O3 supercells relaxed by density functional theory confirm that the non-linear behavior of the bulk lattice parameters originates in the magnetic structure of the alloy films. High-resolution x-ray diffraction reveals the degree of epitaxial strain relaxation in the films, with Cr-rich films remaining partially strained to the Al2O3 substrate. For intermediate compositions, a lattice expansion and non-Poisson-like tetragonal distortion are found. Scanning transmission electron microscopy and electron energy loss spectroscopy reveal a columnar grain structure in the films, with uniform mixing of cations on the nanometer scale. Oxygen non-stoichiometry is quantified by non-Rutherford resonant elastic scattering measurements utilizing 3.04 MeV He+. Intermediate-composition films are found to be slightly over-stoichiometric, resulting in the observed lattice expansion. Cr-rich films, in contrast, appear to be slightly oxygen deficient. A model is proposed to explain these results based on the energetics of oxygen defect formation and rate of oxygen diffusion in the corundum lattice. Compressive biaxial strain is found to reduce the bandgap of epitaxial Cr2O3 relative to the bulk value. The relationships which are elucidated between epitaxial film structure and optical properties can be applied to bandgap optimization in the (Fe,Cr)2O3 system.

  2. Structural and Magnetic Study of Cu x FeCr1- x O2 Oxides Under High External Magnetic Fields

    NASA Astrophysics Data System (ADS)

    Ozkendir, Osman Murat

    2013-06-01

    The structural, electronic, and magnetic behaviors of Cu x FeCr1- x O2 polycrystals are investigated. Investigations are conducted for increasing chromium substitution, according to varying x values in the formula versus copper, for x = 0, 0.2, 0.4, 0.6, 0.8, and 1. The magnetic response of polycrystalline samples under increasing external magnetic field from 0.4 T to 5 T is also studied. The partial crystal structure deformation/transition from delafossite CuFeO2 structure to corundum-type FeCrO3 structure containing CrO2 and Cr2O3 blocks is determined. The change in the crystal structure geometry with increasing Cr substitution is observed. Besides, prominent changes in magnetic ordering are observed from antiferromagnetic ( x = 1, 0.8, and 0.6) to ferromagnetic ordering ( x = 0.4 and 0.2) for high applied external magnetic fields above 2 T.

  3. On the synthesis of copper-nickel binary alloy nanoparticles and binding silane coupling agents to magnetic ferrite nanoparticles

    NASA Astrophysics Data System (ADS)

    Pritchett, Jeremy Scott

    This dissertation addresses the creation of a multifunctional nanoplatform for cancer targeting, imaging, and therapy. Magnetic oxide nanoparticles were labeled with silane coupling agents that could be used for targeting. The magnetic oxides have application as contrast enhancing agents for magnetic resonance imaging. Copper-nickel binary alloy nanoparticles were prepared for possible use in Curie temperature limited hyperthermia therapy. Spherical, single crystal iron oxide nanoparticles with average diameters of 4 nm, 6 nm, 8 nm, 11 nm, or 16 nm were prepared using published procedures. The iron oxide particle chemistry was extended to synthesize 13 nm diameter CoFe2O4, 9 nm diameter MnFe2O4, and 12 nm diameter NiFe2O4. The particles had a coating of oleic acid and oleylamine ligands. Silane coupling chemistry was used to displace these ligands with either beta-aminoethyl-gamma-aminopropyl-trimethoxysilane, triethoxysilane-PEG, or triethoxysilane-biotin. The silane ligands would allow the particles to be conjugated with a targeting group. New chemistry was developed to synthesize fcc CuNi nanoparticles with the objective of finding methods that give particles with an average size less than 50 nm, a narrow distribution of particle sizes, and control of particle composition. The particle synthesis involves the reduction of a mixture of copper(II) and nickel(II) and the reduction conditions included diol reduction, polyol synthesis, seeding by diol reduction, and oleate reduction. One of the main issues is the formation of hcp nickel particles as a containment in the method. The factors that avoided the formation of hcp nickel particles and allow only fcc particles to form were the choice of reducing agent, ratio of surfactants, and heating time. Both the oleate reduction and diol reduction gave a mixture of the hcp and fcc phases. By controlling certain reaction conditions, such as keeping the ratio of oleic acid to oleylamine 1:1 and slowly heating to reflux for

  4. Sliding wear, toughness and microstructural relationships in high strength Fe/Cr/C experimental steels

    SciTech Connect

    Salesky, W.J.

    1980-06-01

    Hardness has been believed to be the major parameter influencing wear resistance of materials. Recently, it was suggested that combinations of high strength and toughness may lead to optimum wear resistance. It is known that the martensite transformation can be exploited to provide a variety of strength-toughness combinations. Small additions of Mn or Ni to the Fe/4Cr/.3C martensitic alloys have been shown to increase toughness while maintaining strength via increasing the volume fraction of retained austenite. An investigation of the relationships between microstructure, toughness, and sliding wear resistance for these experimental alloys is reported. Comparative studies were performed on several industrial alloys to provide a practical basis for comparison of these medium carbon experimental steels.

  5. Spray Forming of Bulk Ultrafine-Grained Al-Fe-Cr-Ti

    NASA Astrophysics Data System (ADS)

    Banjongprasert, C.; Hogg, S. C.; Liotti, E.; Kirk, C. A.; Thompson, S. P.; Mi, J.; Grant, P. S.

    2010-12-01

    An Al-2.7Fe-1.9Cr-1.8Ti alloy has been spray formed in bulk and the microstructure and properties compared with those of similar alloys produced by casting, powder aomization (PA), and mechanical alloying (MA) routes. In PA and MA routes, a nanoscale metastable icosahedral phase is usually formed and is known to confer high tensile strength. Unlike previous studies of the spray forming of similar Al-based metastable phase containing alloys that were restricted to small billets with high porosity, standard spray forming conditions were used here to produce a ~98 pct dense 19-kg billet that was hot isostatically pressed (“HIPed”), forged, and/or extruded. The microstructure has been investigated at all stages of processing using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and synchrotron X-ray diffraction (XRD) at the Diamond Light Source. Consistent with the relatively low cooling rate in spray forming under standard conditions, the microstructure showed no compelling evidence for the formation of metastable icosahedral phases. Nonetheless, after downstream processing, the spray-formed mechanical properties as a function of temperature were very similar to both PA rapid solidification (RS) materials and those made by MA. These aspects have been rationalized in terms of the typical phases, defects, and residual strains produced in each process route.

  6. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    SciTech Connect

    Klueh, R L; Maziasz, P J; Vitek, J M; Evans, N D; Hashimoto, N

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr

  7. Static and dynamic displacements in {alpha}-phase FeCr

    SciTech Connect

    Robertson, J.L.; Reinhard, L.; Neumann, D.A.; Moss, S.C.

    1994-12-31

    A single crystal of {alpha}-Fe{sub 0.47}Cr{sub 0.53} was annealed at 1100K, 5K above the {sigma}-phase transition temperature, for four days and then water quenched. A detailed investigation using X-ray synchrotron radiation was previously carried out to study the short-range order and static displacements in this alloy. The phonon dispersion curves, studied here by inelastic neutron scattering, appear typical of bcc alloys and the phonon groups are observed to be significantly broadened in the vicinity of the dip at {xi}=2/3 in the longitudinal [{xi} {xi} {xi}] phonon dispersion. In this paper we explore the possibility that nearly random concentration fluctuations and an extremely small difference in the atomic sizes, together with an appropriate lattice response function, can nonetheless produce elastic diffuse scattering indicative of a new phase.

  8. Exchange Bias as a Probe of the Incommensurate Spin-Density Wave in Epitaxial Fe/Cr(001)

    NASA Astrophysics Data System (ADS)

    Parker, J. S.; Wang, L.; Steiner, K. A.; Crowell, P. A.; Leighton, C.

    2006-12-01

    We report clear multiple period oscillations in the temperature dependence of exchange bias in an Fe thin film exchange coupled to a neighboring Cr film. The oscillations arise due to an incommensurate spin-density wave in the Cr, with wave vector perpendicular to the Fe/Cr(001) interface. The exchange bias and coercivity allow for a determination of the extent of the thermally driven wavelength expansion, the (strain-suppressed) spin-flip transition temperature, and the Cr Néel temperature, which show a crossover from bulklike to finite-size behavior at a Cr thickness of ˜1100Å. The data are consistent with a transition from a transverse to longitudinal wave on cooling.

  9. Modeling the Ferrite-Austenite Transformation in the Heat-Affected Zone of Stainless Steel Welds

    SciTech Connect

    Vitek, J.M.; David, S.A.

    1997-12-01

    The diffusion-controlled ferrite-austenite transformation in stainless steel welds was modeled. An implicit finite-difference analysis that considers multi-component diffusion was used. The model was applied to the Fe-Cr-Ni system to investigate the ferrite- austenite transformation in the heat-affected zone of stainless steel weld metal. The transformation was followed as a function of time as the heat-affected zone was subjected to thermal cycles comparable to those experienced during gas-tungsten arc welding. The results showed that the transformation behavior and the final microstructural state are very sensitive to the maximum temperature that is experienced by the heat-affected zone. For high maximum exposure temperatures ({approximately} 1300{degree} C), the ferrite formation that occurs at the highest temperatures is not completely offset by the reverse ferrite dissolution at lower temperatures. As a result, for high temperature exposures there is a net increase in the amount of ferrite in the microstructure. It was also found that if compositional gradients are present in the initial ferrite and austenite phases, the extent of the transformation is impacted.

  10. Influence of Cr on the nanoclusters formation and superferromagnetic behavior of Fe-Cr-Nb-B glassy alloys

    SciTech Connect

    Chiriac, H.; Whitmore, L.; Grigoras, M.; Ababei, G.; Stoian, G.; Lupu, N.

    2015-05-07

    High resolution imaging and electron diffraction confirm that in the as-quenched state the structure of Fe{sub 79.7−x}Cr{sub x}Nb{sub 0.3}B{sub 20} (x = 11–13 at. %) melt-spun ribbons is completely amorphous, independent of the Cr content. Energy-dispersive X-ray spectroscopy mapping emphasizes clearly the presence of Fe and Cr clusters varying from approximately 1 to 2–3 nm in size with the increase of Cr content from 11 to 13 at. %. The Fe and Cr atoms segregate the atomic scale to form nanometer sized clusters, influencing strongly the macroscopic magnetic behavior. The Curie temperature of the system, T{sub C}{sup system}, confirmed by the magnetic susceptibility versus temperature measurements, gives the strength of the magnetic interactions between clusters. The inter-cluster interactions are much stronger for lower contents of Cr, the microstructure is less uniform, and T{sub C}{sup system} increases from 290 K for 13 at. % Cr to 330 K for 11.5 at. % Cr. The whole system transforms to a ferromagnetic state through interactions between the clusters. Zero-field cooling and field cooling curves confirm the cluster behavior with a blocking temperature, T{sub b}, of about 250 K. Above T{sub b}, the ribbons behave as a superferromagnetic system, whilst below the blocking temperature a classical ferromagnetic behavior is observed.

  11. Synergistic effect of ultrasonic cavitation erosion and corrosion of WC-CoCr and FeCrSiBMn coatings prepared by HVOF spraying.

    PubMed

    Hong, Sheng; Wu, Yuping; Zhang, Jianfeng; Zheng, Yugui; Zheng, Yuan; Lin, Jinran

    2016-07-01

    The high-velocity oxygen-fuel (HVOF) spraying process was used to fabricate conventional WC-10Co-4Cr coatings and FeCrSiBMn amorphous/nanocrystalline coatings. The synergistic effect of cavitation erosion and corrosion of both coatings was investigated. The results showed that the WC-10Co-4Cr coating had better cavitation erosion-corrosion resistance than the FeCrSiBMn coating in 3.5 wt.% NaCl solution. After eroded for 30 h, the volume loss rate of the WC-10Co-4Cr coating was about 2/5 that of the FeCrSiBMn coating. In the total cumulative volume loss rate under cavitation erosion-corrosion condition, the pure cavitation erosion played a key role for both coatings, and the total contribution of pure corrosion and erosion-induced corrosion of the WC-10Co-4Cr coating was larger than that of the FeCrSiBMn coating. Mechanical effect was the main factor for cavitation erosion-corrosion behavior of both coatings. PMID:26964984

  12. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    DOEpatents

    Leitnaker, J.M.

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 0.015 to 0.030 times the volume percent ferrite present in the alloy. The formation of chi phase upon aging is controlled by controlling the Mo content.

  13. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    DOEpatents

    Leitnaker, James M.

    1981-01-01

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 0.015-0.030 times the volume percent ferrite present in the alloy. The formation of chi phase upon aging is controlled by controlling the Mo content.

  14. Irradiation embrittlement of neutron-irradiated low activation ferritic steels

    NASA Astrophysics Data System (ADS)

    Kayano, H.; Kimura, A.; Narui, M.; Sasaki, Y.; Suzuki, Y.; Ohta, S.

    1988-07-01

    Effects of neutron irradiation and additions of small amounts of alloying elements on the ductile-brittle transition temperature (DBTT) of three different groups of ferritic steels were investigated by means of the Charpy impact test in order to gain an insight into the development of low-activation ferritic steels suitable for the nuclear fusion reactor. The groups of ferritic steels used in this study were (1) basic 0-5% Cr ferritic steels, (2) low-activation ferritic steels which are FeCrW steels with additions of small amounts of V, Mn, Ta, Ti, Zr, etc. and (3) FeCrMo, Nb or V ferritic steels for comparison. In Fe-0-15% Cr and FeCrMo steels, Fe-3-9% Cr steels showed minimum brittleness and provided good resistance against irradiation embrittlement. Investigations on the effects of additions of trace amounts of alloying elements on the fracture toughness of low-activation ferritic steels made clear the optimum amounts of each alloying element to obtain higher toughness and revealed that the 9Cr-2W-Ta-Ti-B ferritic steel showed the highest toughness. This may result from the refinement of crystal grains and improvement of quenching characteristics caused by the complex effect of Ti and B.

  15. Tungsten wire/FeCrAlY matrix turbine blade fabrication study

    NASA Technical Reports Server (NTRS)

    Melnyk, P.; Fleck, J. N.

    1979-01-01

    The objective was to establish a viable FRS monotape technology base to fabricate a complex, advanced turbine blade. All elements of monotape fabrication were addressed. A new process for incorporation of the matrix, including bi-alloy matrices, was developed. Bonding, cleaning, cutting, sizing, and forming parameters were established. These monotapes were then used to fabricate a 48 ply solid JT9D-7F 1st stage turbine blade. Core technology was then developed and first a 12 ply and then a 7 ply shell hollow airfoil was fabricated. As the fabrication technology advanced, additional airfoils incorporated further elements of sophistication, by introducing in sequence bonded root blocks, cross-plying, bi-metallic matrix, tip cap, trailing edge slots, and impingement inserts.

  16. Phase Transformation and Aging Behavior of Al0.5CoCrFeNiSi0.2 High-Entropy Alloy

    NASA Astrophysics Data System (ADS)

    Zhang, C.; Wu, G. F.; Dai, P. Q.

    2015-05-01

    An Al0.5CoCrFeNiSi0.2 high-entropy alloy was prepared by vacuum arc melting. The alloy was aged from 700 to 1100 °C. The effects of aging on the phase transformation and mechanical performances were explored. The as-cast alloy showed a dendritic (DR) microstructure. The DR region was an Fe,Cr-rich FCC phase, while the interdendritic (ID) region was a spinodal structure composed of Fe,Cr-rich BCC (A2) and Ni,Al-rich BCC (B2) phases. At aging temperatures between 700 and 900 °C, the Fe,Cr-rich BCC (A2) phase in the ID region transformed into σ and Fe,Cr-rich FCC phases. Meanwhile, some Ni,Al-rich FCC phase particles precipitated from the DR region. During aging at 1100 °C, the DR microstructure disappeared, and a microstructure composed of Fe,Cr-rich FCC and Ni,Al-rich BCC (B2) phases both possessing a lamellar shape was developed. The alloy exhibited evident hardening and lower tensile strain when the aging temperature was lower than 1000 °C, which was mainly attributed to the generation of the σ phase in the ID region. However, a contrasting behavior was observed when the aging temperature was higher than 1000 °C, which was attributed to the redissolution of the σ phase and the microstructure coarsening.

  17. Development of nano-structured duplex and ferritic stainless steels by pulverisette planetary milling followed by pressureless sintering

    SciTech Connect

    R, Shashanka Chaira, D.

    2015-01-15

    Nano-structured duplex and ferritic stainless steel powders are prepared by planetary milling of elemental Fe, Cr and Ni powder for 40 h and then consolidated by conventional pressureless sintering. The progress of milling and the continuous refinement of stainless steel powders have been confirmed by means of X-ray diffraction and scanning electron microscopy. Activation energy for the formation of duplex and ferritic stainless steels is calculated by Kissinger method using differential scanning calorimetry and is found to be 159.24 and 90.17 KJ/mol respectively. Both duplex and ferritic stainless steel powders are consolidated at 1000, 1200 and 1400 °C in argon atmosphere to study microstructure, density and hardness. Maximum sintered density of 90% and Vickers microhardness of 550 HV are achieved for duplex stainless steel sintered at 1400 °C for 1 h. Similarly, 92% sintered density and 263 HV microhardness are achieved for ferritic stainless steel sintered at 1400 °C. - Highlights: • Synthesized duplex and ferritic stainless steels by pulverisette planetary milling • Calculated activation energy for the formation of duplex and ferritic stainless steels • Studied the effect of sintering temperature on density, hardness and microstructure • Duplex stainless steel exhibits 90% sintered density and microhardness of 550 HV. • Ferritic stainless steel shows 92% sintered density and 263 HV microhardness.

  18. Alloyed coatings for dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Wermuth, F. R.; Stetson, A. R.

    1971-01-01

    Processing techniques were developed for applying several diffusion barriers to TD-Ni and TD-NiCr. Barrier coated specimens of both substrates were clad with Ni-Cr-Al and Fe-Cr-Al alloys and diffusion annealed in argon. Measurement of the aluminum distribution after annealing showed that, of the readily applicable diffusion barriers, a slurry applied tungsten barrier most effectively inhibited the diffusion of aluminum from the Ni-Cr-Al clad into the TD-alloy substrates. No barrier effectively limited interdiffusion of the Fe-Cr-Al clad with the substrates. A duplex process was then developed for applying Ni-Cr-Al coating compositions to the tungsten barrier coated substrates. A Ni-(16 to 32)Cr-3Si modifier was applied by slurry spraying and firing in vacuum, and was then aluminized by a fusion slurry process. Cyclic oxidation tests at 2300 F resulted in early coating failure due to inadequate edge coverage and areas of coating porosity. EMP analysis showed that oxidation had consumed 70 to 80 percent of the aluminum in the coating in less than 50 hours.

  19. Irradiation effects in ferritic steels

    NASA Astrophysics Data System (ADS)

    Lechtenberg, Thomas

    1985-08-01

    Since 1979 the Alloy Development for Irradiation Performance (ADIP) task funded by the US Department of Energy has been studying the 2-12Cr class of ferritic steels to establish the feasibility of using them in fusion reactor first wall/breeding blanket (FW/B) applications. The advantages of ferritic steels include superior swelling resistance, low thermal stresses compared to austenitic stainless steels, attractive mechanical properties up to 600°C. and service histories exceeding 100 000 h. These steels are commonly used in a range of microstructural conditions which include ferritic, martensitic. tempered martensitic, bainitic etc. Throughout this paper where the term "ferritic" is used it should be taken to mean any of these microstructures. The ADIP task is studying several candidate alloy systems including 12Cr-1MoWV (HT-9), modified 9Cr-1MoVNb, and dual-phased steels such as EM-12 and 2 {1}/{4}Cr-Mo. These materials are ferromagnetic (FM), body centered cubic (bcc), and contain chromium additions between 2 and 12 wt% and molybdenum additions usually below 2%. The perceived issues associated with the application of this class of steel to fusion reactors are the increase in the ductile-brittle transition temperature (DBTT) with neutron damage, the compatibility of these steels with liquid metals and solid breeding materials, and their weldability. The ferromagnetic character of these steels can also be important in reactor design. It is the purpose of this paper to review the current understanding of these bcc steels and the effects of irradiation. The major points of discussion will be irradiation-induced or -enhanced dimensional changes such as swelling and creep, mechanical properties such as tensile strength and various measurements of toughness, and activation by neutron interactions with structural materials.

  20. Evolution of Microstructure and Texture During Hot Compression of a Ni-Fe-Cr Superalloy

    NASA Astrophysics Data System (ADS)

    Coryell, S. P.; Findley, K. O.; Mataya, M. C.; Brown, E.

    2012-02-01

    Superalloys are being employed in more extreme conditions requiring higher strength, which requires producers to forge products to finer grain sizes with less grain size variability. To assess grain size, crystallographic texture, and substructure as a function of forging conditions, frictionless uniaxial compression testing characteristic of hot working was performed on INCOLOY 945 (Special Metals Corporation, Huntington, WV), which is a newly developed hybrid of alloys 718 and 925, over a range of temperatures and strain rates. The microstructure and texture were investigated comprehensively using light optical microscopy, electron backscatter diffraction (EBSD), electron channeling contrast imaging (ECCI), and transmission electron microscopy (TEM) to provide detailed insight into microstructure evolution mechanisms. Dynamic recrystallization, nucleated by grain/twin boundary bulging with occasional subgrain rotation, was found to be a dominant mechanism for grain refinement in INCOLOY 945. At higher strain rates, static recrystallization occurred by grain boundary migration. During deformation, duplex slip along {111} planes occurred until a stable <110> fiber compression texture was established. Recrystallization textures were mostly random but shifted toward the compression texture with subsequent deformation. An exception occurred at 1423 K (1150 °C) and 0.001 seconds-1, the condition with the largest fraction of recrystallized grains, where a <100> fiber texture developed, which may be indicative of preferential growth of specific grain orientations.

  1. Effect of Al Enrichment by Pack Cementation of FeCr Coatings Deposited by HVOF

    NASA Astrophysics Data System (ADS)

    Bellucci, A.; Bellini, S.; Pileggi, R.; Stocchi, D.; Tuurna, S.

    2015-01-01

    A great contribution to CO2 emissions comes from coal fired power generation. Combination of carbon capture sequestering technologies with sustainable biomass conversion constitutes a decisive boost in limiting rise in global temperature. Co-firing alternative materials with pulverized coal and using oxy-fuel combustion conditions (oxy-fuel co-combustion) is a very attractive process for power industry. Materials with both high mechanical properties and high environmental resistance are required by such advanced combustion systems. One approach to improve high-temperature oxidation/corrosion resistance is to apply protective coatings. In the present work, low and high Cr content Fe-based alloys have been deposited in order to investigate the influence of Cr content on coating protective performance in oxy-fuel co-combustion conditions. Grade 91 steel has been assumed as reference substrate. Effect of Al enrichment on coating environmental resistance has also been analyzed. Activities have been performed within the framework of Macplus Project (Integrated Project co-founded by the European Commission under the 7th Framework Program in the Energy area).

  2. Photovoltaic properties of Bi2FeCrO6 films epitaxially grown on (100)-oriented silicon substrates

    NASA Astrophysics Data System (ADS)

    Nechache, R.; Huang, W.; Li, S.; Rosei, F.

    2016-02-01

    We demonstrate the promising potential of using perovskite Bi2FeCrO6 (BFCO) for niche applications in photovoltaics (PV) (e.g. self-powered sensors that simultaneously exploit PV conversion and multiferroic properties) or as a complement to mature PV technologies like silicon. BFCO thin films were epitaxially grown on silicon substrates using an MgO buffer layer. Piezoresponse force microscopy measurements revealed that the tensile strained BFCO phase exhibits a polarization predominantly oriented through the in-plane direction. The semiconducting bandgap of the ordered BFCO phase combined with ferroelectric properties, opens the possibility of a ferroelectric PV efficiency above 2% in a thin film device and the use of ferroelectric materials simultaneously as solar absorber layers and carrier separators in PV devices. A large short circuit photocurrent density of 13.8 mA cm-2 and a photovoltage output of 0.5 V are typically obtained at FF of 38% for BFCO devices fabricated on silicon. We believe that the reduced photovoltage is due to the low diffusion length of photogenerated charge carriers in the BFCO material where the ferroelectric domains are predominately oriented in-plane and thus do not contribute efficiently to the photocharge separation process.We demonstrate the promising potential of using perovskite Bi2FeCrO6 (BFCO) for niche applications in photovoltaics (PV) (e.g. self-powered sensors that simultaneously exploit PV conversion and multiferroic properties) or as a complement to mature PV technologies like silicon. BFCO thin films were epitaxially grown on silicon substrates using an MgO buffer layer. Piezoresponse force microscopy measurements revealed that the tensile strained BFCO phase exhibits a polarization predominantly oriented through the in-plane direction. The semiconducting bandgap of the ordered BFCO phase combined with ferroelectric properties, opens the possibility of a ferroelectric PV efficiency above 2% in a thin film device and the

  3. Modeling C-Curves for the Growth Rate of Widmanstätten and Bainitic Ferrite in Fe-C Alloys

    NASA Astrophysics Data System (ADS)

    Leach, Lindsay; Hillert, Mats; Borgenstam, Annika

    2016-01-01

    When Zener formulated his maximum growth rate criterion for predicting the coarseness of various metallographic objects, he simplified the growth rate equations and predicted that the optimum coarseness should be twice the critical value for which all the driving force would be absorbed by interfacial energy. It is now emphasized that a composition dependence of the diffusion coefficient has a considerable influence and can result in a ratio much larger than two. Various approximations have now been removed from the growth rate equation. When applied to acicular ferrite in the Fe-C system, a C-curve for the growth rate is obtained that resembles the unusually wide C-curve obtained experimentally when information on Widmanstätten ferrite and bainite is combined. It is not necessary to explain that shape as a combination of separate curves for Widmanstätten ferrite and bainite. The main reason for the wide C-curve is the direct effect of the composition dependence of the diffusivity of carbon in austenite.

  4. Epitaxial thin films of the multiferroic double perovskite Bi2FeCrO6 grown on (100)-oriented SrTiO3 substrates: Growth, characterization, and optimization

    NASA Astrophysics Data System (ADS)

    Nechache, Riad; Harnagea, Catalin; Carignan, Louis-Philippe; Gautreau, Olivier; Pintilie, Lucian; Singh, Mangala P.; Ménard, David; Fournier, Patrick; Alexe, Marin; Pignolet, Alain

    2009-03-01

    The influence of the deposition pressure (PO2) and substrate temperature (TS) during the growth of Bi2FeCrO6 thin films grown by pulsed laser deposition has been investigated. It is found that the high volatility of Bi makes the deposition very difficult and that the growth of pure Bi2FeCrO6 thin films on SrTiO3 substrates is possible only in a narrow deposition parameter window. We find that the pure Bi2FeCrO6 phase is formed within a narrow window around an oxygen pressure PO2=1.2×10-2 mbar and around a substrate temperature TS=680 °C. At lower temperature or higher pressure, Bi7.38Cr0.62O12+x (also called b∗Bi2O3) and Bi2Fe4O9/Bi2(Fe,Cr)4O9+x phases are detected, while at lower pressure or higher temperature a (Fe,Cr)3O4 phase forms. Some of these secondary phases are not well known and have not been previously studied. We previously reported Fe/Cr cation ordering as the probable origin of the tenfold improvement in magnetization at saturation of our Bi2FeCrO6 film, compared to BiFeO3. Here, we address the effect of the degree of cationic ordering on the magnetic properties of the Bi2FeCrO6 single phase. Polarization measurements at room temperature reveal that our Bi2FeCrO6 films have excellent ferroelectric properties with ferroelectric hysteresis loops exhibiting a remanent polarization as high as 55-60 μC/cm2 along the pseudocubic [001] direction.

  5. Corrosion Behavior of NiCrFe Alloy 600 in High Temperature, Hydrogenated Water

    SciTech Connect

    SE Ziemniak; ME Hanson

    2004-11-02

    The corrosion behavior of Alloy 600 (UNS N06600) is investigated in hydrogenated water at 260 C. The corrosion kinetics are observed to be parabolic, the parabolic rate constant being determined by chemical descaling to be 0.055 mg dm{sup -2} hr{sup -1/2}. A combination of scanning and transmission electron microscopy, supplemented by energy dispersive X-ray spectroscopy and grazing incidence X-ray diffraction, are used to identify the oxide phases present (i.e., spinel) and to characterize their morphology and thickness. Two oxide layers are identified: an outer, ferrite-rich layer and an inner, chromite-rich layer. X-ray photoelectron spectroscopy with argon ion milling and target factor analysis is applied to determine spinel stoichiometry; the inner layer is (Ni{sub 0.7}Fe{sub 0.3})(Fe{sub 0.3}Cr{sub 0.7}){sub 2}O{sub 4}, while the outer layer is (Ni{sub 0.9}Fe{sub 0.1})(Fe{sub 0.85}Cr{sub 0.15}){sub 2}O{sub 4}. The distribution of trivalent iron and chromium cations in the inner and outer oxide layers is essentially the same as that found previously in stainless steel corrosion oxides, thus confirming their invariant nature as solvi in the immiscible spinel binary Fe{sub 3}O{sub 4}-FeCr{sub 2}O{sub 4} (or NiFe{sub 2}O{sub 4}-NiCr{sub 2}O{sub 4}). Although oxidation occurred non-selectively, excess quantities of nickel(II) oxide were not found. Instead, the excess nickel was accounted for as recrystallized nickel metal in the inner layer, as additional nickel ferrite in the outer layer, formed by pickup of iron ions from the aqueous phase, and by selective release to the aqueous phase.

  6. Optimizing NiCr and FeCr HVOF Coating Structures for High Temperature Corrosion Protection Applications

    NASA Astrophysics Data System (ADS)

    Oksa, M.; Metsäjoki, J.

    2015-02-01

    In order to achieve a desired dense structure for coatings employed in high temperature corrosion conditions, thermal spray process optimization with diagnostic tools can be applied. In this study, NiCr (51Ni-46Cr-2Si-1Fe) and FeCr (Fe-19Cr-9W-7Nb-4Mo-5B-2C-2Si-1Mn) powders were sprayed with HVOFGF (gas-fueled) and HVOFLF (liquid-fueled) systems, and the spray processes were monitored with diagnostic tools, including SprayWatch for measuring the temperature and velocity of the spray stream, and in situ coating property (ICP measurement) for measuring the stress state. Various spray parameters were applied to attain the best coating characteristics for high temperature applications. Selected coatings were exposed to high temperature corrosion conditions both in laboratory and actual power plant. The coatings were analyzed by microscopic means and mechanical testing. The application of process-structure-properties-performance methodology with the process monitoring, analysis of the coating characteristics, and results of corrosion performance are presented in this paper.

  7. Photovoltaic properties of Bi2FeCrO6 films epitaxially grown on (100)-oriented silicon substrates.

    PubMed

    Nechache, R; Huang, W; Li, S; Rosei, F

    2016-02-14

    We demonstrate the promising potential of using perovskite Bi2FeCrO6 (BFCO) for niche applications in photovoltaics (PV) (e.g. self-powered sensors that simultaneously exploit PV conversion and multiferroic properties) or as a complement to mature PV technologies like silicon. BFCO thin films were epitaxially grown on silicon substrates using an MgO buffer layer. Piezoresponse force microscopy measurements revealed that the tensile strained BFCO phase exhibits a polarization predominantly oriented through the in-plane direction. The semiconducting bandgap of the ordered BFCO phase combined with ferroelectric properties, opens the possibility of a ferroelectric PV efficiency above 2% in a thin film device and the use of ferroelectric materials simultaneously as solar absorber layers and carrier separators in PV devices. A large short circuit photocurrent density of 13.8 mA cm(-2) and a photovoltage output of 0.5 V are typically obtained at FF of 38% for BFCO devices fabricated on silicon. We believe that the reduced photovoltage is due to the low diffusion length of photogenerated charge carriers in the BFCO material where the ferroelectric domains are predominately oriented in-plane and thus do not contribute efficiently to the photocharge separation process. PMID:26797567

  8. Combinatorial discovery through a distributed outreach program: investigation of the photoelectrolysis activity of p-type Fe, Cr, Al oxides.

    PubMed

    Rowley, John G; Do, Thanh D; Cleary, David A; Parkinson, B A

    2014-06-25

    We report the identification of a semiconducting p-type oxide containing iron, aluminum, and chromium (Fe2-x-yCrxAlyO3) with previously unreported photoelectrolysis activity that was discovered by an undergraduate scientist participating in the Solar Hydrogen Activity research Kit (SHArK) program. The SHArK program is a distributed combinatorial science outreach program designed to provide a simple and inexpensive way for high school and undergraduate students to participate in the search for metal oxide materials that are active for the photoelectrolysis of water. The identified Fe2-x-yCrxAlyO3 photoelectrolysis material possesses many properties that make it a promising candidate for further optimization for potential application in a photoelectrolysis device. In addition to being composed of earth abundant elements, the FeCrAl oxide material has a band gap of 1.8 eV. Current-potential measurements for Fe2-x-yCrxAlyO3 showed an open circuit photovoltage of nearly 1 V; however, the absorbed photon conversion efficiency for hydrogen evolution was low (2.4 × 10(-4) at 530 nm) albeit without any deposited hydrogen evolution catalyst. X-ray diffraction of the pyrolyzed polycrystalline thin Fe2-x-yCrxAlyO3 film on fluorine-doped tin oxide substrates shows a hexagonal phase (hematite structure) and scanning electron microscope images show morphology consisting of small crystallites. PMID:24670777

  9. Comparative study of FeCr2S4 and FeSc2S4 : Spinels with orbitally active A site

    NASA Astrophysics Data System (ADS)

    Sarkar, S.; Maitra, T.; Valentí, Roser; Saha-Dasgupta, T.

    2010-07-01

    Using first-principles density-functional calculations, we perform a comparative study of two Fe-based spinel compounds, FeCr2S4 and FeSc2S4 . Though both systems contain an orbitally active A site with an Fe2+ ion, their properties are rather dissimilar. Our study unravels the microscopic origin of their behavior driven by the differences in hybridization of Fed states with Cr/Scd states and Sp states in the two cases. This leads to important differences in the nature of the magnetic exchanges as well as the nearest-versus next-nearest-neighbor exchange parameter ratios, resulting into significant frustration effects in FeSc2S4 which are absent in FeCr2S4 .

  10. Unraveling the Effect of Thermomechanical Treatment on the Dissolution of Delta Ferrite in Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Rezayat, Mohammad; Mirzadeh, Hamed; Namdar, Masih; Parsa, Mohammad Habibi

    2016-02-01

    Considering the detrimental effects of delta ferrite stringers in austenitic stainless steels and the industrial considerations regarding energy consumption, investigating, and optimizing the kinetics of delta ferrite removal is of vital importance. In the current study, a model alloy prone to the formation of austenite/delta ferrite dual phase microstructure was subjected to thermomechanical treatment using the wedge rolling test aiming to dissolve delta ferrite. The effect of introducing lattice defects and occurrence of dynamic recrystallization (DRX) were investigated. It was revealed that pipe diffusion is responsible for delta ferrite removal during thermomechanical process, whereas when the DRX is dominant, the kinetics of delta ferrite dissolution tends toward that of the static homogenization treatment for delta ferrite removal that is based on the lattice diffusion of Cr and Ni in austenite. It was concluded that the optimum condition for dissolution of delta ferrite can be defined by the highest rolling temperature and strain in which DRX is not pronounced.

  11. Surface microstructure and high temperature corrosion resistance of arc-sprayed FeCrAl coating irradiated by high current pulsed electron beam

    NASA Astrophysics Data System (ADS)

    Hao, Shengzhi; Zhao, Limin; He, Dongyun

    2013-10-01

    The surface microstructure of arc-sprayed FeCrAl coating irradiated by high current pulsed electron beam (HCPEB) with long pulse duration of 200 μs was characterized by using optical microscopy, scanning electron microscopy and X-ray diffractometry. The distribution of chemical composition in modified surface layer was measured with electron probe micro-analyzer. The high temperature corrosion resistance of FeCrAl coating was tested in a saturated Na2SO4 and K2SO4 solution at 650 °C. After HCPEB irradiation, the coarse surface of arc-sprayed coating was changed as discrete bulged nodules with smooth and compact appearance. When using low energy density of 20 J/cm2, the surface modified layer was continuous entirely with an average melting depth of ˜30 μm. In the surface remelted layer, Fe and Cr elements gave a uniform distribution, while Al and O elements agglomerated particularly at the concave part between nodule structures to form α-Al2O3 phase. After high temperature corrosion tests, the FeCrAl coating treated with HCPEB of 20 J/cm2 remained a glossy surface with weight increment of ˜51 mg/cm2, decreased by 20% as compared to the initial sample. With the increasing energy density of HCPEB irradiation, the integrity of surface modified layer got segmented due to the formation of larger bulged nodules and cracks at the concave parts. For the HCPEB irradiation of 40 J/cm2, the high temperature corrosion resistance of FeCrAl coating was deteriorated drastically.

  12. A comparative study of different concentrations of pure Zn powder effects on synthesis, structure, magnetic and microwave-absorbing properties in mechanically-alloyed Ni-Zn ferrite

    NASA Astrophysics Data System (ADS)

    Hajalilou, Abdollah; Mazlan, Saiful Amri; Shameli, Kamyar

    2016-09-01

    In this study, a powder mixture of Zn, Fe2O3 and NiO was used to produce different compositions of Ni1-xZnxFe2O4 (x=0.36, 0.5 and 0.64) nanopowders. High-energy ball milling with a subsequent heat treatment method was carried out. The XRD results indicated that for the content of Zn, x=0.64 a single phase of Ni-Zn ferrite was produced after 30 h milling while for the contents of Zn, x=0.36 and 0.5, the desired ferrite was formed after sintering the 30 h-milled powders at 500 °C. The average crystallite size decreased with increase in the Zn content. A DC electrical resistivity of the Ni-Zn ferrite, however, decreased with increase in the Zn content, its value was much higher than those samples prepared by the conventional ceramic route by using ZnO instead of Zn. This is attributed to smaller grains size which were obtained by using Zn. The FT-IR results suggested two absorption bands for octahedral and tetrahedral sites in the range of 350-700 cm-1. The VSM results revealed that by increasing the Zn content from 0.36 to 0.5, a saturation magnetization reached its maximum value; afterwards, a decrease was observed for Zn with x=0.64. Finally, magnetic permeability and dielectric permittivity were studied by using vector network analyzer to explore microwave-absorbing properties in X-band frequency. The minimum reflection loss value obtained for Ni0.5Zn0.5Fe2O4 samples, about -34 dB at 9.7 GHz, making them the best candidates for high frequency applications.

  13. Evidence of the impacting body of the Ries crater - the discovery of Fe-Cr-Ni veinlets below the crater bottom

    USGS Publications Warehouse

    El, Goresy A.; Chao, E.C.T.

    1976-01-01

    Fe-Cr-Ni particles and veinlets have been discovered in the top 15 m of the compressed zone with abundant shatter cones below the bottom of the Ries crater. The metallic particles are less than a few microns across. They occur in various minerals along healed intergranular and locally in intragranular microfractures in quartz diorite, amphibolite and chloritized granite of the basement crystalline rocks. The particles consist of major Fe, Cr, and Ni with minor Si and Ca. Origin due to contamination is absolutely ruled out. We believe that these Fe-Cr-Ni particles are probably condensed from the vaporized impacting body which produced the Ries crater. These particles were injected with high velocity into microfractures near the top of the compressed zone, implanted in and across various minerals before these microfractures were resealed. The presence of Si and Ca as well as the fact that the Cr content is nearly twice that of Ni, led us to conclude that the Ries impacting body is very likely not an iron meteorite but a stony meteorite. ?? 1976.

  14. Constitutive Model for the Time-Dependent Mechanical Behavior of 430 Stainless Steel and FeCrAlY Foams in Sulfur-Bearing Environments

    SciTech Connect

    Hemrick, James Gordon; Lara-Curzio, Edgar

    2013-01-01

    The mechanical behavior of 430 stainless steel and pre-oxidized FeCrAlY open-cell foam materials of various densities was evaluated in compression at temperatures between 450 C and 600 C in an environment containing hydrogen sulfide and water vapor. Both materials showed negligible corrosion due to the gaseous atmosphere for up to 168 hours. The monotonic stress-strain response of these materials was found to be dependent on both the strain rate and their density, and the 430 stainless steel foam materials exhibited less stress relaxation than FeCrAlY for similar experimental conditions. Using the results from multiple hardening-relaxation and monotonic tests, an empirical constitutive equation was derived to predict the stress-strain behavior of FeCrAlY foams as a function of temperature and strain rate. These results are discussed in the context of using these materials in a black liquor gasifier to accommodate the chemical expansion of the refractory liner resulting from its reaction with the soda in the black liquor.

  15. Constitutive Model for the Time-Dependent Mechanical Behavior of 430 Stainless Steel and FeCrAlY Foams in Sulfur-Bearing Environments

    NASA Astrophysics Data System (ADS)

    Hemrick, James G.; Lara-Curzio, Edgar

    2013-03-01

    The mechanical behavior of 430 stainless steel and pre-oxidized FeCrAlY open-cell foam materials of various densities was evaluated in compression at temperatures between 450°C and 600°C in an environment containing hydrogen sulfide and water vapor. Both materials showed negligible corrosion due to the gaseous atmosphere for up to 168 h. The monotonic stress-strain response of these materials was found to be dependent on both the strain rate and their density, and the 430 stainless steel foam materials exhibited less stress relaxation than the FeCrAlY for similar experimental conditions. Using the results from multiple hardening-relaxation and monotonic tests, an empirical constitutive equation was derived to predict the stress-strain behavior of FeCrAlY foams as a function of temperature, and strain rate. These results are discussed in the context of using these materials in a black liquor gasifier to accommodate the chemical expansion of the refractory liner resulting from its reaction with the soda in the black liquor.

  16. Oxide growth stress measurements and relaxation mechanisms for alumina scales grown on FeCrAlY: Oxide growth stress measurements and relaxation mechanisms

    SciTech Connect

    Tortorelli, P. F.; Specht, E. D.; More, K. L.; Hou, P. Y.

    2012-08-08

    Early-stage tensile stress evolution in α-Al2O3 scales during oxidation of FeCrAlY at 1000, 1050, 1100, and 1200 °C was monitored in situ by use of synchrotron radiation. Tensile stress development as a function of oxidation temperature indicated a dynamic interplay between stress generation and relaxation. An analysis of the time dependence of the data indicated that the observed relaxation of the initial tensile stress in the oxide scales at 1100 and 1200°C is dominated by creep in the α-Al2O3. A thin layer of a (Fe,Cr,Al) oxide was observed at the oxide-gas interface, consistent with a mechanism whereby the conversion of (Fe,Cr,Al)2O3 to α-Al2O3 produces an initial tensile stress in the alumina scale.

  17. At last! The single-crystal X-ray structure of a naturally occurring sample of the ilmenite-type oxide FeCrO3.

    PubMed

    Pérez-Cruz, María Ana; Elizalde-González, María de la Paz; Escudero, Roberto; Bernès, Sylvain; Silva-González, Rutilo; Reyes-Ortega, Yasmi

    2015-10-01

    A natural single crystal of the ferrimagnetic oxide FeCrO3, which was found in an opencast mine situated in the San Luis Potosí State in Mexico, has been characterized in order to elucidate some outstanding issues about the actual structure of this material. The single-crystal X-ray analysis unambiguously shows that transition metal cations are segregated in alternating layers normal to the threefold crystallographic axis, affording a structure isomorphous to that of ilmenite (FeTiO3), in the space group R3̅. The possible occurrence of cation antisite and vacancy defects is below the limit of detection available from X-ray data. Structural and magnetic results are in agreement with the coherent slow intergrowth of magnetic phases provided by the two antiferromagnetic corundum-type parent oxides Fe2O3 (hematite) and Cr2O3 (eskolaite). Our results are consistent with the most recent density functional theory (DFT) studies carried out on digital FeCrO3 [Sadat Nabi & Pentcheva (2011). Phys. Rev. B, 83, 214424], and suggest that synthetic samples of FeCrO3 might present a cation distribution different to that of the ilmenite structural type. PMID:26428405

  18. Method for making conductors for ferrite memory arrays. [from pre-formed metal conductors

    NASA Technical Reports Server (NTRS)

    Heckler, C. H.; Baba, P. D.; Bhiwandker, N. C. (Inventor)

    1974-01-01

    The ferrite memory arrays are made from pre-formed metal conductors for the ferrite arrays. The conductors are made by forming a thin sheet of a metallizing paste of metal alloy powder, drying the paste layer, bisque firing the dried sheet at a first temperature, and then punching the conductors from the fired sheet. During the bisque firing, the conductor sheet shrinks to 58 percent of its pre-fired volume and the alloy particles sinter together. The conductors are embedded in ferrite sheet material and finally fired at a second higher temperature during which firing the conductors shrink approximately the same degree as the ferrite material.

  19. Enabling Inexpensive Metallic Alloys as SOFC Interconnects: An Investigation into Hybrid Coating Technologies to Deposit Nanocomposite Functional Coatings on Ferritic Stainless Steel

    SciTech Connect

    Gannon, Paul; Gorokhovsky, Vladimir I.; Deibert, Max; Smith, Richard J.; Kayani, Asghar N.; White, P T.; Sofie, Stephen W.; Yang, Z Gary; Mccready, David E.; Visco, S.; Jacobson, C.; Kurokawa, H.

    2007-11-01

    Reduced operating temperatures (600-800°C) of Solid Oxide Fuel Cells (SOFCs) may enable the use of inexpensive ferritic steels as interconnects. Due to the demanding SOFC interconnect operating environment, protective coatings are required to increase long-term stability. In this study, large area filtered arc deposition (LAFAD) and hybrid filtered arc-assisted electron beam physical vapor deposition (FA-EBPVD) technologies were used to deposit two-segment coatings with Cr-Al-Y-O nanocomposite bottom segments and Mn-Co-O spinel-based top segments. Coatings were deposited on ferritic steels and subsequently annealed in air for various times. Surface oxidation was investigated using SEM/EDS, XRD and RBS analyses. Cr-volatilization was evaluated by transpiration and ICP-MS analysis of the resultant condensate. Time dependent Area Specific Resistance (ASR) was studied using the four-point technique. The oxidation behavior, Cr volatilization rate, and ASR of coated and uncoated samples are reported. Significant long-term (>1,000 hours) surface stability, low ASR, and dramatically reduced Cr-volatility were observed with the coated specimens. Improvement mechanisms, including the coating diffusion barrier properties and electrical conductivity are discussed.

  20. Design of tough ferritic steels for cryogenic use

    SciTech Connect

    Morris, J.W. Jr.

    1985-10-01

    This paper describes the design of ferritic steels and weldments that combine strength and toughness at cryogenic temperatures. The alloy must have a ductile-brittle transition temperature below the intended service temperature and a high fracture toughness in the ductile mode. Its systematic design uses the microstructure-property relations that govern the transition temperature and fracture toughness to identify a suitable microstructure, and then employs the microstructure-processing relations that govern its thermal response to manipulate the microstructure into the appropriate form. The procedure is illustrated by describing the heat treatments, microstructures and properties of a variety of laboratory and commercial alloys, including conventional ''9Ni'' steel, the low-Ni and Fe-Mn ferritic steels that have been developed as an alternative to 9Ni, the 12Ni steels that are promising for use at 4K, and the welding procedures and ferritic filler metals that are useful for ferritic cryogenic steels.