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Sample records for film metal coated

  1. Formation of selenide, sulfide or mixed selenide-sulfide films on metal or metal coated substrates

    DOEpatents

    Eser, Erten; Fields, Shannon

    2012-05-01

    A process and composition for preventing cracking in composite structures comprising a metal coated substrate and a selenide, sulfide or mixed selenide sulfide film. Specifically, cracking is prevented in the coating of molybdenum coated substrates upon which a copper, indium-gallium diselenide (CIGS) film is deposited. Cracking is inhibited by adding a Se passivating amount of oxygen to the Mo and limiting the amount of Se deposited on the Mo coating.

  2. Thin Film Metal Coated Fiber Optic Hydrophone Probe

    PubMed Central

    Gopinath, R.; Arora, P.; Gandhi, G.; Daryoush, A.S.; El-Sherif, M.; Lewin, P.A.

    2010-01-01

    The purpose of this work was to improve on sensitivity performance of fiber sensor employed as Fiber Optic Hydrophone Probe (FOHP) by nano-scale thin film gold coating. The fiber is designed to provide a uniform and spatial averaging free response up to 100 MHz by etching down to an active diameter of about 9 μm. The sensitivity performance of straight cleaved (i.e. full size core and cladding) uncoated, tapered uncoated and tapered thin film gold coated fiber sensors were compared in the frequency range of 1.5 MHz to 20 MHz in the presence of acoustic pressure amplitude levels of up to 6 MPa. An unprecedented voltage sensitivity of −245 dB re 1V/uPa (560 mV/ MPa) was measured for thin film gold coated FOHP by optimizing the gold coating thickness. PMID:19881652

  3. Diamond Composite Films for Protective Coatings on Metals and Method of Formation

    NASA Technical Reports Server (NTRS)

    Ong, Tiong P. (Inventor); Shing, Yuh-Han (Inventor)

    1997-01-01

    Composite films consisting of diamond crystallites and hard amorphous films such as diamond-like carbon, titanium nitride, and titanium oxide are provided as protective coatings for metal substrates against extremely harsh environments. A composite layer having diamond crystallites and a hard amorphous film is affixed to a metal substrate via an interlayer including a bottom metal silicide film and a top silicon carbide film. The interlayer is formed either by depositing metal silicide and silicon carbide directly onto the metal substrate, or by first depositing an amorphous silicon film, then allowing top and bottom portions of the amorphous silicon to react during deposition of the diamond crystallites, to yield the desired interlayer structure.

  4. Metal Coatings

    NASA Technical Reports Server (NTRS)

    1994-01-01

    During the Apollo Program, General Magnaplate Corporation developed process techniques for bonding dry lubricant coatings to space metals. The coatings were not susceptible to outgassing and offered enhanced surface hardness and superior resistance to corrosion and wear. This development was necessary because conventional lubrication processes were inadequate for lightweight materials used in Apollo components. General Magnaplate built on the original technology and became a leader in development of high performance metallurgical surface enhancement coatings - "synergistic" coatings, - which are used in applications from pizza making to laser manufacture. Each of the coatings is designed to protect a specific metal or group of metals to solve problems encountered under operating conditions.

  5. Ceramic coating effect on liner metal temperatures of film-cooled annular combustor

    NASA Technical Reports Server (NTRS)

    Claus, R. W.; Wear, J. D.; Liebert, C. H.

    1979-01-01

    An experimental and analytical investigation was conducted to determine the effect of a ceramic coating on the average metal temperatures of full annular, film cooled combustion chamber liner. The investigation was conducted at pressures from 0.50 to 0.062. At all test conditions, experimental results indicate that application of a ceramic coating will result in significantly lower wall temperatures. In a simplified heat transfer analysis, agreement between experimental and calculated liner temperatures was achieved. Simulated spalling of a small portion of the ceramic coating resulted in only small increases in liner temperature because of the thermal conduction of heat from the hotter, uncoated liner metal.

  6. Non-stick syringe needles: Beneficial effects of thin film metallic glass coating

    PubMed Central

    Chu, Jinn P.; Yu, Chia-Chi; Tanatsugu, Yusuke; Yasuzawa, Mikito; Shen, Yu-Lin

    2016-01-01

    This paper reports on the use of Zr-based (Zr53Cu33Al9Ta5) thin film metallic glass (TFMG) for the coating of syringe needles and compares the results with those obtained using titanium nitride and pure titanium coatings. TFMG coatings were shown to reduce insertion forces by ∼66% and retraction forces by ∼72%, when tested using polyurethane rubber block. The benefits of TFMG-coated needles were also observed when tested using muscle tissue from pigs. In nano-scratch tests, the TFMG coatings achieved a coefficient of friction (COF) of just ∼0.05, which is about one order of magnitude lower than those of other coatings. Finite-element modeling also indicates a significant reduction in injection and retraction forces. The COF can be attributed to the absence of grain boundaries in the TFMG coating as well as a smooth surface morphology and low surface free energy. PMID:27573062

  7. Non-stick syringe needles: Beneficial effects of thin film metallic glass coating.

    PubMed

    Chu, Jinn P; Yu, Chia-Chi; Tanatsugu, Yusuke; Yasuzawa, Mikito; Shen, Yu-Lin

    2016-01-01

    This paper reports on the use of Zr-based (Zr53Cu33Al9Ta5) thin film metallic glass (TFMG) for the coating of syringe needles and compares the results with those obtained using titanium nitride and pure titanium coatings. TFMG coatings were shown to reduce insertion forces by ∼66% and retraction forces by ∼72%, when tested using polyurethane rubber block. The benefits of TFMG-coated needles were also observed when tested using muscle tissue from pigs. In nano-scratch tests, the TFMG coatings achieved a coefficient of friction (COF) of just ∼0.05, which is about one order of magnitude lower than those of other coatings. Finite-element modeling also indicates a significant reduction in injection and retraction forces. The COF can be attributed to the absence of grain boundaries in the TFMG coating as well as a smooth surface morphology and low surface free energy. PMID:27573062

  8. Composite materials obtained by the ion-plasma sputtering of metal compound coatings on polymer films

    NASA Astrophysics Data System (ADS)

    Khlebnikov, Nikolai; Polyakov, Evgenii; Borisov, Sergei; Barashev, Nikolai; Biramov, Emir; Maltceva, Anastasia; Vereshchagin, Artem; Khartov, Stas; Voronin, Anton

    2016-01-01

    In this article, the principle and examples composite materials obtained by deposition of metal compound coatings on polymer film substrates by the ion-plasma sputtering method are presented. A synergistic effect is to obtain the materials with structural properties of the polymer substrate and the surface properties of the metal deposited coatings. The technology of sputtering of TiN coatings of various thicknesses on polyethylene terephthalate films is discussed. The obtained composites are characterized by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscopy (AFM), and scanning tunneling microscopy (STM) is shown. The examples of application of this method, such as receiving nanocomposite track membranes and flexible transparent electrodes, are considered.

  9. Biocompatibility evaluation of sputtered zirconium-based thin film metallic glass-coated steels

    PubMed Central

    Subramanian, Balasubramanian; Maruthamuthu, Sundaram; Rajan, Senthilperumal Thanka

    2015-01-01

    Thin film metallic glasses comprised of Zr48Cu36Al8Ag8 (at.%) of approximately 1.5 μm and 3 μm in thickness were prepared using magnetron sputtering onto medical grade 316L stainless steel. Their structural and mechanical properties, in vitro corrosion, and antimicrobial activity were analyzed. The amorphous thin film metallic glasses consisted of a single glassy phase, with an absence of any detectable peaks corresponding to crystalline phases. Elemental composition close to the target alloy was noted from EDAX analysis of the thin film. The surface morphology of the film showed a smooth surface on scanning electron microscopy and atomic force microscopy. In vitro electrochemical corrosion studies indicated that the zirconium-based metallic glass could withstand body fluid, showing superior resistance to corrosion and electrochemical stability. Interactions between the coated surface and bacteria were investigated by agar diffusion, solution suspension, and wet interfacial contact methods. The results indicated a clear zone of inhibition against the growth of microorganisms such as Escherichia coli and Staphylococcus aureus, confirming the antimicrobial activity of the thin film metallic glasses. Cytotoxicity studies using L929 fibroblast cells showed these coatings to be noncytotoxic in nature. PMID:26491304

  10. Microwave bonding of thin film metal coated substrates

    NASA Technical Reports Server (NTRS)

    Barmatz, Martin B. (Inventor); Mai, John D. (Inventor); Jackson, Henry W. (Inventor); Budraa, Nasser K. (Inventor); Pike, William T. (Inventor)

    2004-01-01

    Bonding of materials such as MEMS materials is carried out using microwaves. High microwave absorbing films are placed within a microwave cavity containing other less microwave absorbing materials, and excited to cause selective heating in the skin depth of the films. This causes heating in one place more than another. This thereby minimizes unwanted heating effects during the microwave bonding process.

  11. Hollow glass waveguides with multilayer polystyrene and metal sulfide thin film coatings for improved infrared transmission

    NASA Astrophysics Data System (ADS)

    Johnson, Valencia S.

    2007-12-01

    The overall goal of this project was to improve transmission of infrared radiation in hollow waveguides. First, polystyrene was studied as a new dielectric material for silver-coated hollow glass waveguides. The deposition and performance of polystyrene, as a single dielectric layer, were investigated. The potential of polystyrene as the low index of refraction material in a multilayer coating was also demonstrated. Cadmium sulfide and lead sulfide were each considered as the high index material in the multilayer stack. Multilayer silver coated hollow glass waveguides can be formed using polystyrene and either cadmium sulfide or lead sulfide. These material pairs are interesting because they form a multilayer structure with high index contrast, which can significantly lower the loss of a waveguide. The deposition of lead sulfide was also optimized in this project. Lead sulfide, as a single layer dielectric coating, is an attractive material for transmission of longer wavelength radiation, especially 10.6 mum. It is also of interest for emerging applications such as metals processing by lasers because hollow waveguides with silver and lead sulfide can make a low loss waveguide. Losses as low as 0.1dB/m were achieved. The deposition of zinc sulfide and zinc selenide was also investigated in this project. They are of interest because of their small extinction coefficients at longer wavelengths and potential for use in waveguides used for materials processing. The numerous simultaneous chemical reactions occurring during deposition of these materials makes obtaining pure films difficult. Gold was evaluated as a replacement for silver as the highly reflecting metallic layer. It was considered an attractive alternative because it has greater resistance to degradation in high temperature and corrosive environments. All samples were made using an electroless process. Characterization of the samples was performed using the optical techniques of FTIR and UV

  12. Non-conductive ferromagnetic carbon-coated (Co, Ni) metal/polystyrene nanocomposites films

    NASA Astrophysics Data System (ADS)

    Takacs, H.; Viala, B.; Tortai, J.-H.; Hermán, V.; Duclairoir, F.

    2016-03-01

    This article reports non-conductive ferromagnetic properties of metal/polymer nanocomposite films intended to be used for RF applications. The nanocomposite arrangement is unique showing a core double-shell structure of metal-carbon-polystyrene: M/C//P1/P2, where M = Co, Ni is the core material, C = graphene or carbon is the first shell acting as a protective layer against oxidation, P1 = pyrene-terminated polystyrene is the second shell for electrical insulation, and P2 = polystyrene is a supporting matrix (// indicates actual grafting). The nanocomposite formulation is briefly described, and the film deposition by spin-coating is detailed. Original spin-curves are reported and analyzed. One key outcome is the achievement of uniform and cohesive films at the wafer scale. Structural properties of films are thoroughly detailed, and weight and volume fractions of M/C are considered. Then, a comprehensive overview of DC magnetic and electrical properties is reported. A discussion follows on the magnetic softness of the nanocomposites vs. that of a single particle (theoretical) and the raw powder (experimental). Finally, unprecedented achievement of high magnetization (˜0.6 T) and ultra-high resistivity (˜1010 μΩ cm) is shown. High magnetization comes from the preservation of the existing protective shell C, with no significant degradation on the particle net-moment, and high electrical insulation is ensured by adequate grafting of the secondary shell P1. To conclude, the metal/polymer nanocomposites are situated in the landscape of soft ferromagnetic materials for RF applications (i.e., inductors and antennas), by means of two phase-diagrams, where they play a crucial role.

  13. Water Vapor Permeation of Metal Oxide/Polymer Coated Plastic Films

    NASA Astrophysics Data System (ADS)

    Numata, Yukihiro; Oya, Toshiyuki; Kuwahara, Mitsuru; Ito, Katsuya

    Barrier performance to water vapor permeation of ceramic coated layers deposited on flexible polymer films is of great interest to food packaging, medical device packaging and flat panel display industries. In this study, a new type film in which a ceramic layer is deposited on a polymer coated film was proposed for lower water vapor permeation. It is important how to control interfacial properties between each layer and film for good barrier performance. Several kinds of polymer coated materials were prepared for changing surface free energy of the films before and after depositing the ceramic layer. The ceramic layer, which is composed of mixed material of SiO2 and Al2O3, was adopted under the same conditions. The following results were obtained; 1) Water vapor permeation is not related to the surface energy of polymer coated films, 2) After depositing the ceramic layer, however, a strong correlation is observed between the water vapor permeation and surface free energy. 3) The phenomenon is considered that the polarity of the polymer layers plays a key role in changing the structure of ceramic coated layers.

  14. Structural characterization of multi-coated YBCO films processed by metal-organic deposition method

    NASA Astrophysics Data System (ADS)

    Jang, S. H.; Lim, J. H.; Lee, S. Y.; Kim, K. T.; Lee, C. M.; Park, E. C.; Hwang, S. M.; Park, S.; Joo, J.

    2008-09-01

    YBCO films were fabricated using the TFA-MOD process. The effects of film thickness on phase formation, degree of texture, microstructures, and critical properties were evaluated by X-ray diffraction, pole-figure, and transmission electron microscopy. The films were prepared with various thicknesses by producing multi-coated films by repeating the dip-coating and calcining processes. The microstructure and resultant critical current ( Ic) and critical current density ( Jc) varied remarkably with film thickness: the Ic increased from 39 to 169 A/cm-width, while Jc ranged from 0.85 to 0.92 MA/cm 2 with increasing number of coatings from one to three or four. Both values decreased when further coatings were applied as a result of microstructural degradation. It is believed that this decrease in Ic for the multi-coated film is partly due to the presence of a second phase, pores, and poor texture formability. The optimum thickness for maximizing both the Ic and Jc values is believed to be in the range of 1.1-1.7 μm.

  15. Thin-film metal coated insulation barrier in a Josephson tunnel junction. [Patent application

    DOEpatents

    Hawkins, G.A.; Clarke, J.

    1975-10-31

    A highly stable, durable, and reproducible Josephson tunnel junction consists of a thin-film electrode of a hard superconductor, a thin oxide insulation layer over the electrode constituting a Josephson tunnel junction barrier, a thin-film layer of stabilizing metal over the barrier, and a second thin-film hard superconductive electrode over the stabilizing film. The thin stabilizing metal film is made only thick enough to limit penetration of the electrode material through the insulation layer so as to prevent a superconductive short.

  16. Analysis of metal temperature and coolant flow with a thermal-barrier coating on a full-coverage-film-cooled turbine vane

    NASA Technical Reports Server (NTRS)

    Meitner, P. L.

    1978-01-01

    The potential benefits of combining full-coverage film cooling with a thermal-barrier coating were investigated analytically for sections on the suction and pressure sides a high-temperature, high-pressure turbine vane. Metal and ceramic coating temperatures were calculated as a function of coating thickness and coolant flow. With a thermal-barrier coating, the coolant flows required for the chosen sections were half those of an uncoated design, and the metal outer temperatures were simultaneously reduced by over 111 K (200 F). For comparison, transpiration cooling was also investigated. Full-coverage film cooling of a coated vane required more coolant flow than did transpiration cooling.

  17. Effects of applying bias voltage on metal-coated pentacene films on SiO2 studied by hard X-ray photoelectron spectroscopy

    NASA Astrophysics Data System (ADS)

    Hirosawa, Ichiro; Watanabe, Takeshi; Oji, Hiroshi; Yasuno, Satoshi; Koganezawa, Tomoyuki; Tada, Keisuke; Yoshimoto, Noriyuki

    2016-03-01

    The effects of bias voltage application on C 1s photoelectron kinetic energies in Au- and Ag-coated pentacene films on SiO2 were studied by hard X-ray photoelectron spectroscopy. It was observed that the kinetic energies of C 1s were smaller in shallow regions in contact with metals than in mid regions of the pentacene films. The differences in C 1s kinetic energy between the shallow and mid regions of the Ag-coated pentacene films were slightly larger than those of the Au-coated films. The differences in the kinetic energies were decreased by applying negative voltages. The larger effect of voltage application was observed in the Ag-coated film than in the Au-coated film. In addition, partially reduced Si atoms in SiO2 were found at the interface to the pentacene film.

  18. Significant influences of metal reactivity and oxide films at particle surfaces on coating microstructure in cold spraying

    NASA Astrophysics Data System (ADS)

    Li, W.-Y.; Zhang, C.; Wang, H.-T.; Guo, X. P.; Liao, H. L.; Li, C.-J.; Coddet, C.

    2007-01-01

    Based on large amount of experimental observations, the effects of metal reactivity and oxide films at particle surfaces on coating deposition behavior in cold spraying were presented and discussed. The oxygen contents in as-sprayed Ti, Ti-6Al-4V and Al coatings were higher than those in the corresponding starting powders. The obvious flashing jets outside nozzle exit during deposition of Ti and Ti-6Al-4V were caused by the reaction of the particles with oxygen in the entrained or the adopted air. For Ti and Ti-6Al-4V coatings, their porous structures are predominantly attributed to the surface reactivity (defined as reactivity with oxygen). This surface reaction could be helpful for formation of a metallurgical bonding between the deposited particles. For Al, even though it is more reactive than Ti, the oxide films at Al particle surfaces suppress the surface activity.

  19. Performance improvement of an ionic polymer metal composite actuator by parylene thin film coating

    NASA Astrophysics Data System (ADS)

    Kim, Seong Jun; Lee, In Taek; Lee, Ho-Young; Hyup Kim, Yong

    2006-12-01

    IPMC (ionic polymer-metal composite) is a kind of ionic EAP (electroactive polymer) which is actuated by the movement of cations combined with water molecules in the polymer. The cations and water molecules move due to the applied voltage on the metal electrodes which are located on both sides of the polymer. However, water contained in the polymer gradually evaporates during the actuation and this reduces the performance of the IPMC actuator. To suppress the water evaporation from the IPMC, waterproof material such as parylene, silicone rubber and other polymers were coated on the surface of the IPMC. The displacement, the force and the lifetime of the actuator were observed by using a laser displacement measurement system and a load cell. The water impermeability of the polymer coating with respect to time was measured on a hot plate. Results showed that the parylene coating effectively suppressed the water loss from the IPMC and enlarged the lifetime of the actuator dramatically. However, it was found that parylene has poor adhesion properties to the metal electrode. To improve the adhesion, plasma treatments of argon (Ar), oxygen (O2) and trifluoromethane (CHF3) were performed on the electrode surface before parylene coating. We evaluated the surface morphology change of the electrode after plasma treatment by SEM (scanning electron microscopy) and AFM (atomic force microscopy). In addition, a tape adhesion test and a peel test were performed for quantitative analysis of adhesion strength between the metal electrode and parylene. It was found that the argon plasma treatment was the most effective to improve the adhesion strength between the metal electrode and parylene.

  20. On calculating the energy characteristics of a metal film with a dielectric coating

    NASA Astrophysics Data System (ADS)

    Babich, A. V.

    2014-02-01

    A method for calculating the characteristics of a metal film in a dielectric surroundings is suggested. The most interesting case of asymmetric metal-dielectric sandwiches, in which the dielectrics on both sides of the film are different, is considered in the context of the Kohn-Sham modified method. The spectrum, the electron work function, and the surface energy of polycrystalline and single-crystal films placed into passive insulators are calculated for the first time. In general, the dielectric surroundings leads to a negative change in the electron work function and the surface energy. In addition to size-effect-related changes, the shift of the work function is determined by the arithmetic mean of the dielectric constants of the surrounding media. Calculations have been performed for Na, Al, and Pb.

  1. Review of the thermal contact conductance of junctions with metallic coatings and films

    NASA Astrophysics Data System (ADS)

    Lambert, M. A.; Fletcher, L. S.

    1993-10-01

    The reliability of standard electronic modules may be improved by decreasing overall module temperature. This may be accomplished by enhancing the thermal contact conductance at the interface between the module frame guide rib and the card rail to which the module is clamped. The surface irregularities resulting from the machining or extruding of the components cause the true contact area to be much less than the apparent contact area, increasing the contact resistance. Some metallic coatings deform easily under load and increase the contact area and associated conductance. This investigation evaluates possible coatings and determines those most suitable for enhancing contact conductance based upon predictions using existing theories for thermal contact conductance of coated junctions.

  2. Omnidirectional, broadband light absorption using large-area, ultrathin lossy metallic film coatings

    PubMed Central

    Li, Zhongyang; Palacios, Edgar; Butun, Serkan; Kocer, Hasan; Aydin, Koray

    2015-01-01

    Resonant absorbers based on nanostructured materials are promising for variety of applications including optical filters, thermophotovoltaics, thermal emitters, and hot-electron collection. One of the significant challenges for such micro/nanoscale featured medium or surface, however, is costly lithographic processes for structural patterning which restricted from industrial production of complex designs. Here, we demonstrate lithography-free, broadband, polarization-independent optical absorbers based on a three-layer ultrathin film composed of subwavelength chromium (Cr) and oxide film coatings. We have measured almost perfect absorption as high as 99.5% across the entire visible regime and beyond (400–800 nm). In addition to near-ideal absorption, our absorbers exhibit omnidirectional independence for incidence angle over ±60 degrees. Broadband absorbers introduced in this study perform better than nanostructured plasmonic absorber counterparts in terms of bandwidth, polarization and angle independence. Improvements of such “blackbody” samples based on uniform thin-film coatings is attributed to extremely low quality factor of asymmetric highly-lossy Fabry-Perot cavities. Such broadband absorber designs are ultrathin compared to carbon nanotube based black materials, and does not require lithographic processes. This demonstration redirects the broadband super absorber design to extreme simplicity, higher performance and cost effective manufacturing convenience for practical industrial production. PMID:26450563

  3. Omnidirectional, broadband light absorption using large-area, ultrathin lossy metallic film coatings.

    PubMed

    Li, Zhongyang; Palacios, Edgar; Butun, Serkan; Kocer, Hasan; Aydin, Koray

    2015-01-01

    Resonant absorbers based on nanostructured materials are promising for variety of applications including optical filters, thermophotovoltaics, thermal emitters, and hot-electron collection. One of the significant challenges for such micro/nanoscale featured medium or surface, however, is costly lithographic processes for structural patterning which restricted from industrial production of complex designs. Here, we demonstrate lithography-free, broadband, polarization-independent optical absorbers based on a three-layer ultrathin film composed of subwavelength chromium (Cr) and oxide film coatings. We have measured almost perfect absorption as high as 99.5% across the entire visible regime and beyond (400-800 nm). In addition to near-ideal absorption, our absorbers exhibit omnidirectional independence for incidence angle over ±60 degrees. Broadband absorbers introduced in this study perform better than nanostructured plasmonic absorber counterparts in terms of bandwidth, polarization and angle independence. Improvements of such "blackbody" samples based on uniform thin-film coatings is attributed to extremely low quality factor of asymmetric highly-lossy Fabry-Perot cavities. Such broadband absorber designs are ultrathin compared to carbon nanotube based black materials, and does not require lithographic processes. This demonstration redirects the broadband super absorber design to extreme simplicity, higher performance and cost effective manufacturing convenience for practical industrial production. PMID:26450563

  4. Scanning electron microscopy at macromolecular resolution in low energy mode on biological specimens coated with ultra thin metal films.

    PubMed

    Peters, K R

    1979-01-01

    In this report, conditions for attaining high resolution in scanning electron microscopy with soft biological specimens are described using the currently available high resolution scanning electron microscopes in emission mode of low energy electrons (secondary and charging electrons). Retinal rod outer segments, red blood cells, intestinal mucosa, and ferritin molecules were all used as biological test specimens. From uncoated specimens a new source of signal, referred to as a discharge signal, can provide a high yield of low energy electrons from an excitation area approximately the size of the beam's cross section. Additionally, under these conditions sufficient topographic contrast can be achieved by applying ultra thin metal coatins. A 0.5 nm thick gold film is found sufficient for generating the total signal, whereas increased coating thickness causes additional topographic background signal. However, a 2.0 nm film is needed for imaging surface details with the present instrument. Ultra thin, even, and grainless tantalum films have been found effective in eliminating the charging artifacts caused by external fields, and the decoration artifacts caused by crystal growth as seen in gold films. To improve, in high magnification work on ultra thin coated specimen, signal-to-noise ratio, methods for obtaining saturation of the signal with discharge electrons are shown. The necessity of confirming the information obtained in SEM by independent techniques (TEM of stereo-replicas or ultra thin sections) is discussed. PMID:392703

  5. Metallic coating of microspheres

    SciTech Connect

    Meyer, S.F.

    1980-08-15

    Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates.

  6. Coating of plasma polymerized film

    NASA Technical Reports Server (NTRS)

    Morita, S.; Ishibashi, S.

    1980-01-01

    Plasma polymerized thin film coating and the use of other coatings is suggested for passivation film, thin film used for conducting light, and solid body lubrication film of dielectrics of ultra insulators for electrical conduction, electron accessories, etc. The special features of flow discharge development and the polymerized film growth mechanism are discussed.

  7. Electrosynthesis of hydrogel films on metal substrates for the development of coatings with tunable drug delivery performances.

    PubMed

    De Giglio, E; Cometa, S; Satriano, C; Sabbatini, L; Zambonin, P G

    2009-03-15

    Novel polyacrylates-based hydrogel thin films were prepared by electrochemical polymerization, a new method to obtain hydrogels directly onto metal substrates. 2-Hydroxy-ethyl-methacrylate (HEMA), a macromer poly (ethylene-glycol diacrylate) (PEGDA) and PEGDA copolymerized with acrylic acid (AA) were used to obtain hydrogels. The electrosynthesized coatings were characterized by X-ray photoelectron spectroscopy, to assess their surface chemical composition, and by water content determination measurements, to characterize the swelling behavior. In particular, quartz crystal microbalance with dissipation monitoring was used to evaluate the pH-dependency of the swelling for AA-containing hydrogels. Moreover, a model protein (bovine serum albumin) and a model drug (caffeine) were entrapped within the hydrogel coatings during electrosynthesis, to examine the release performances and mechanisms of the electrosynthesized hydrogels. It was observed that all the examined polymers showed significant release properties and, in particular, AA-containing hydrogel films confirmed a strong pH-dependence as expected. These coatings seem to be promising in orthopedic field for in situ drug delivery applications. PMID:18404708

  8. Photovoltage and stability of an n-type silicon semiconductor coated with metal or metal-free phthalocyanine thin films in aqueous redox solutions

    SciTech Connect

    Nakato, Y.; Shioji, M.; Tsubomura, H.

    1981-06-11

    An n-type silicon (n-Si) semiconductor coated with an evaporated thin film of metal phthalocyanine (MPc) or metal-free phthalocyanine (H/sub 2/Pc) worked as a fairly stable photoanode in aqueous redox solutions. The photovoltage observed for a photocell, (n-Si/CuPc/Fe/sup 3 +//Fe/sup 2 +/ aqueous solution (pH 4.2) /Pt), was 0.50 V, only slightly less than that for a p-n junction Si photocell (approx. 0.6 V). The action spectrum was similar to that of a bare n-Si electrode, except for a depression caused by photoabsorption by the CuPc film in the red region. The above wet photocell has current-voltage characteristics better than those for a solid photocell, (n-Si/CuPc/Pd).

  9. LEVELING METAL COATINGS

    DOEpatents

    Gage, H.A.

    1959-02-10

    A method is described for applying metallic coatings to a cylinder of uranium. An aluminum-silicon coat is applied by a process consisting of first cleaning the article by immersion for 5 minutes in 50% nitric acid at 65 C. The article then is dipped through a flux, prepared by adding 10% sodium fluoride to 90% of a flux comprising 53% potassium chloride, 42% lithium chloride, and 5% sodium chloride at 560 for 2 minutes and then directly into a molten metal bath comprising 99% aluminun and 12% silicon at 620 C for 3 minutes. While the coating is yet molten the article is transferred to a pair of steel rollers and rolled until the coating solidifies. By varying the composition of the flux other metals such as zinc, lead or the like may be coated on uranium in a similar manner.

  10. CuInSe₂ thin-film solar cells with 7.72 % efficiency prepared via direct coating of a metal salts/alcohol-based precursor solution.

    PubMed

    Ahn, Sejin; Son, Tae Hwa; Cho, Ara; Gwak, Jihye; Yun, Jae Ho; Shin, Keeshik; Ahn, Seoung Kyu; Park, Sang Hyun; Yoon, Kyunghoon

    2012-09-01

    A simple direct solution coating process for forming CuInSe₂ (CIS) thin films was described, employing a low-cost and environmentally friendly precursor solution. The precursor solution was prepared by mixing metal acetates, ethanol, and ethanolamine. The facile formation of a precursor solution without the need to prefabricate nanoparticles enables a rapid and easy processing, and the high stability of the solution in air further ensures the precursor preparation and the film deposition in ambient conditions without a glove box. The thin film solar cell fabricated with the absorber film prepared by this route showed an initial conversion efficiency of as high as 7.72 %. PMID:22890958

  11. Method of forming metal hydride films

    NASA Technical Reports Server (NTRS)

    Steinberg, R.; Alger, D. L.; Cooper, D. W. (Inventor)

    1977-01-01

    The substrate to be coated (which may be of metal, glass or the like) is cleaned, both chemically and by off-sputtering in a vacuum chamber. In an ultra-high vacuum system, vapor deposition by a sublimator or vaporizer coats a cooled shroud disposed around the substrate with a thin film of hydride forming metal which getters any contaminant gas molecules. A shutter is then opened to allow hydride forming metal to be deposited as a film or coating on the substrate. After the hydride forming metal coating is formed, deuterium or other hydrogen isotopes are bled into the vacuum system and diffused into the metal film or coating to form a hydride of metal film. Higher substrate temperatures and pressures may be used if various parameters are appropriately adjusted.

  12. METAL COATING BATHS

    DOEpatents

    Robinson, J.W.

    1958-08-26

    A method is presented for restoring the effectiveness of bronze coating baths used for hot dip coating of uranium. Such baths, containing a high proportion of copper, lose their ability to wet uranium surfaces after a period of use. The ability of such a bath to wet uranium can be restored by adding a small amount of metallic aluminum to the bath, and skimming the resultant hard alloy from the surface.

  13. Carbonaceous film coating

    DOEpatents

    Maya, Leon

    1989-01-01

    A method of making a carbonaceous film comprising heating tris(1,3,2-benzodiazaborolo)borazine or dodecahydro tris[1,3,2]diazaborine[1,2-a:1'2'-c:1"2"-e]borazine in an inert atmosphere in the presence of a substrate to a temperature at which the borazine compound decomposes, and the decomposition products deposit onto the substrate to form a thin, tenacious, highly reflective conductive coating having a narrow band gap which is susceptible of modification and a relatively low coefficient of friction.

  14. Thin film ion conducting coating

    DOEpatents

    Goldner, Ronald B.; Haas, Terry; Wong, Kwok-Keung; Seward, George

    1989-01-01

    Durable thin film ion conducting coatings are formed on a transparent glass substrate by the controlled deposition of the mixed oxides of lithium:tantalum or lithium:niobium. The coatings provide durable ion transport sources for thin film solid state storage batteries and electrochromic energy conservation devices.

  15. Metal oxide films on metal

    DOEpatents

    Wu, Xin D.; Tiwari, Prabhat

    1995-01-01

    A structure including a thin film of a conductive alkaline earth metal oxide selected from the group consisting of strontium ruthenium trioxide, calcium ruthenium trioxide, barium ruthenium trioxide, lanthanum-strontium cobalt oxide or mixed alkaline earth ruthenium trioxides thereof upon a thin film of a noble metal such as platinum is provided.

  16. Reflective and Electrically Conductive Surface Silvered Polyimide Films and Coatings Prepared via Unusual Single-Stage Self-Metallization Techniques

    NASA Technical Reports Server (NTRS)

    Southward, Robin E.; Stoakley, Diane M.

    2001-01-01

    Highly reflective and/or surface conductive flexible polyimide films can be prepared by the incorporation of positive valent silver compounds into solutions of poly(amic acid)s formed from a variety of dianhydrides and diamines. Thermal curing of selected silver(I)-containing poly(amic acid)s leads to cycloimidization of the polyimide precursor with concomitant silver(I) reduction and surface aggregation of the metal yielding a reflective and/or conductive silver surface similar to that of the native metal. However, not all silver(I) precursors are effective surface metallization agents and not all poly(amic acid)s metallize with equal facility. Ligand/anion and polyimide structural effects on film metallization efficacy and on physical properties on metallized films are reviewed.

  17. Fabrication of transparent conductive electrode film using thermal roll-imprinted Ag metal grid and coated conductive polymer.

    PubMed

    Yu, Jong-Su; Jo, Jeongdai; Yoon, Seong-Man; Kim, Do-Jin

    2012-02-01

    In this study, to fabricate a low-resistance and high optical transparent conductive electrode (TCE) film, the following steps were performed: the design and manufacture of an electroforming stamp mold, the fabrication of thermal-roll imprinted (TRI) poly-carbonate (PC) patterned films, the manufacture of high-conductivity and low-resistance Ag paste which was filled into patterned PC film using a doctor blade process and then coated with a thin film layer of conductive polymer by a spin coating process. As a result of these imprinting processes the PC films obtained a line width of 10 +/- 0.5 Mm, a channel length of 500 +/- 2 microm, and a pattern depth of 7.34 +/- 0.5 microm. After the Ag paste was used to fill part of the patterned film with conductive polymer coating, the following parameters were obtained: a sheet resistance of 9.65 Omega/sq, optical transparency values were 83.69% at a wavelength of 550 nm. PMID:22629916

  18. MOF Thin Film-Coated Metal Oxide Nanowire Array: Significantly Improved Chemiresistor Sensor Performance.

    PubMed

    Yao, Ming-Shui; Tang, Wen-Xiang; Wang, Guan-E; Nath, Bhaskar; Xu, Gang

    2016-07-01

    A strategy for combining metal oxides and metal-organic frameworks is proposed to design new materials for sensing volatile organic compounds, for the first time. The prepared ZnO@ZIF-CoZn core-sheath nanowire arrays show greatly enhanced performance not only on its selectivity but also on its response, recovery behavior, and working temperature. PMID:27153113

  19. Preparation of Superconducting Bi-Sr-Ca-Cu-O Coating Films by the Sol-Gel Method Using an Aqueous Solution of Metal Acetates

    NASA Astrophysics Data System (ADS)

    Zhuang, Haoren; Kozuka, Hiromitsu; Yoko, Toshinobu; Sakka, Sumio

    1990-07-01

    Superconducting Bi-Sr-Ca-Cu-O coating films have been prepared on YSZ (yttria-stabilized zirconia) and Al2O3 substrates by the sol-gel method using an aqueous solution of metal acetates containing tartaric acid. A film of 20 μm thickness on the YSZ substrate showed Tc(onset) at 115 K and Tc(end) at 79 K, consisting of Bi2Sr2CaCu2Ox crystals with the c-axis perpendicular to the substrate. The reaction between the film and the YSZ and Al2O3 substrates produced CaZrO3 and CuAl2O4, respectively, during heat treatment, which suppresses the formation of superconducting phases and causes the degradation of the superconducting properties of the films.

  20. Scribable coating for plastic films

    NASA Technical Reports Server (NTRS)

    Clark, R. T.

    1967-01-01

    Scribable opaque coating for transparent plastic film tape is not affected by aging, vacuum, and moderate temperature extremes. It consists of titanium dioxide, a water-compatible acrylic polymer emulsion, and a detergent. The coating mixture is readily dispersed in water before it is dried.

  1. Polymer-assisted aqueous deposition of metal oxide films

    DOEpatents

    Li, DeQuan; Jia, Quanxi

    2003-07-08

    An organic solvent-free process for deposition of metal oxide thin films is presented. The process includes aqueous solutions of necessary metal precursors and an aqueous solution of a water-soluble polymer. After a coating operation, the resultant coating is fired at high temperatures to yield optical quality metal oxide thin films.

  2. METHOD OF APPLYING METALLIC COATINGS

    DOEpatents

    Robinson, J.W.; Eubank, L.D.

    1961-08-01

    A method for applying a protective coating to a uranium rod is described. The steps include preheating the unanium rod to the coating temperature, placement of the rod between two rotating rollers, pouring a coating metal such as aluminum-silicon in molten form between one of the rotating rollers and the uranium rod, and rotating the rollers continually until the coating is built up to the desired thickness. (AEC)

  3. Barrier Coatings for Refractory Metals and Superalloys

    SciTech Connect

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-02-23

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  4. Third-order optical nonlinearities of sol-gel silica coating films containing metal porphyrin derivatives measured by resonant femtosecond degenerate four-wave mixing technique

    NASA Astrophysics Data System (ADS)

    Kasatani, Kazuo; Okamoto, Hiroaki; Takenaka, Shunsuke

    2003-11-01

    Third-order optical nonlinearities of sol-gel silica coating films containing metal porphyrin derivatives were measured under resonant conditions by the femtosecond degenerate four-wave mixing (DFWM) technique. Temporal profiles of the DFWM signal were measured with a time resolution of 0.3 ps, and were found to consist of two components, the coherent instantaneous nonlinear response and the delayed response with a decay time constant of several to several hundred ps. The latter can be attributed to population grating of an excited state, and contribution of slow component was very little for a zinc porphyrin derivative. The values of electronic component of the optical nonlinear susceptibility, χ(3) xxxx, for these films were ca. 2 x 10-10 esu.

  5. Tailoring Thin Film-Lacquer Coatings for Space Application

    NASA Technical Reports Server (NTRS)

    Peters, Wanda C.; Harris, George; Miller, Grace; Petro, John

    1998-01-01

    Thin film coatings have the capability of obtaining a wide range of thermal radiative properties, but the development of thin film coatings can sometimes be difficult and costly when trying to achieve highly specular surfaces. Given any space mission's thermal control requirements, there is often a need for a variation of solar absorptance (Alpha(s)), emittance (epsilon) and/or highly specular surfaces. The utilization of thin film coatings is one process of choice for meeting challenging thermal control requirements because of its ability to provide a wide variety of Alpha(s)/epsilon ratios. Thin film coatings' radiative properties can be tailored to meet specific thermal control requirements through the use of different metals and the variation of dielectric layer thickness. Surface coatings can be spectrally selective to enhance radiative coupling and decoupling. The application of lacquer to a surface can also provide suitable specularity for thin film application without the cost and difficulty associated with polishing.

  6. Magnetron-Sputtered Amorphous Metallic Coatings

    NASA Technical Reports Server (NTRS)

    Thakoor, A. P.; Mehra, M.; Khanna, S. K.

    1985-01-01

    Amorphous coatings of refractory metal/metalloid-based alloys deposited by magnetron sputtering provide extraordinary hardness and wear resistance. Sputtering target fabricated by thoroughly mixing powders of tungsten, rhenium, and boron in stated proportions and pressing at 1,200 degrees C and 3,000 lb/in. to second power (21 MPa). Substrate lightly etched by sputtering before deposition, then maintained at bias of - 500 V during initial stages of film growth while target material sputtered onto it. Argon gas at pressure used as carrier gas for sputter deposition. Coatings dense, pinhole-free, extremely smooth, and significantly resistant to chemical corrosion in acidic and neutral aqueous environments.

  7. Metal-Coated Optical Fibers for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Zeakes, Jason; Murphy, Kent; Claus, Richard; Greene, Jonathan; Tran, Tuan

    1996-01-01

    This poster will highlight on-going research at the Virginia Tech Fiber & Electro-Optics Research Center (FEORC) in the area of thin films on optical fibers. Topics will include the sputter deposition of metals and metal; alloys onto optical fiber and fiber optic sensors for innovative applications. Specific information will be available on thin film fiber optic hydrogen sensors, corrosion sensors, and metal-coated optical fiber for high temperature aerospace applications.

  8. Role of edible film and coating additives

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Edible films and coatings have received increasing interest because films and coatings can carry a diversity of functional ingredients. Plasticizers, such as glycerol, acetylated monoglycerides, polyethylene glycol, and sucrose are often used to modify the mechanical properties of the film or coatin...

  9. Metal-Coated Optical Fibers for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Zeakes, Jason; Murphy, Kent; Claus, Richard; Greene, Jonathan; Tran, Tuan

    1996-01-01

    A DC magnetron sputtering system has been used to actively coat optical fibers with hermetic metal coatings during the fiber draw process. Thin films of Inconel 625 have been deposited on optical fibers and annealed in air at 2000 F. Scanning electron microscopy and Auger electron microscopy have been used to investigate the morphology and composition of the films prior to and following thermal cycling. Issues to be addressed include film adhesion, other coating materials, and a discussion of additional applications for this novel technology.

  10. Nanocrystalline Pd alloy films coated by electroless deposition.

    PubMed

    Strukov, G V; Strukova, G K; Batov, I E; Sakharov, M K; Kudrenko, E A; Mazilkin, A A

    2011-10-01

    The structures of palladium and palladium alloys thin films deposited from organic electrolytes onto metallic substrates by electroless plating method have been investigated. The coatings are dense, pore-free 0.005-1 microm thick films with high adhesive strength to the substrate surface. EDX, XRD, SEM and TEM methods were used to determine the composition and structure of alloy coatings of the following binary systems: Pd-Au, Pd-Ag, Pd-Ni, Pd-Pb, and ternary system Pd-Au-Ni. The coatings of Pd-Au, Pd-Ag and Pd-Ni have a solid solution structure, whereas Pd-Pb is intermetallic compound. It has been found that the deposited films consist of nanocrystalline grains with sizes in the range of 11-35 nm. Scanning and transmission electron microscopy investigations reveal the existence of clusters formed by nanocrystalline grains. The origin for the formation of nanocrystalline structures of coating films is discussed. PMID:22400291

  11. Coated metal fiber coalescing cell

    SciTech Connect

    Rutz, W.D.; Swain, R.J.

    1980-12-23

    A cell is described for coalescing oil droplets dispersed in a water emulsion including an elongated perforated tube core into which the emulsion is injected, layers of oleophilic plastic covered metal mat wound about the core through which the emulsion is forced to pass, the fibers of the metal mat being covered by oleophilic plastic such as vinyl, acrylic, polypropylene, polyethylene, polyvinyl chloride, the metal being in the form of layers of expanded metal or metal fibers, either aluminum or stainless steel. In manufacturing the cell a helix wound wire is formed around the cylindrical plastic coated metal to retain it in place and resist pressure drop of fluid flowing through the metal fibers. In addition, the preferred arrangement includes the use of an outer sleeve formed of a mat of fibrous material such as polyester fibers, acrylic fibers, modacrylic fibers and mixtures thereof.

  12. Thin film-coated polymer webs

    DOEpatents

    Wenz, Robert P.; Weber, Michael F.; Arudi, Ravindra L.

    1992-02-04

    The present invention relates to thin film-coated polymer webs, and more particularly to thin film electronic devices supported upon a polymer web, wherein the polymer web is treated with a purifying amount of electron beam radiation.

  13. Method of measuring metal coating adhesion

    DOEpatents

    Roper, John R.

    1985-01-01

    A method for measuring metal coating adhesion to a substrate material comprising the steps of preparing a test coupon of substrate material having the metal coating applied to one surface thereof, applying a second metal coating of gold or silver to opposite surfaces of the test coupon by hot hollow cathode process, applying a coating to one end of each of two pulling rod members, joining the coated ends of the pulling rod members to said opposite coated surfaces of the test coupon by a solid state bonding technique and finally applying instrumented static tensile loading to the pulling rod members until fracture of the metal coating adhesion to the substrate material occurs.

  14. Method of measuring metal coating adhesion

    DOEpatents

    Roper, J.R.

    A method for measuring metal coating adhesion to a substrate material comprising the steps of preparing a test coupon of substrate material having the metal coating applied to one surface thereof, applying a second metal coating of gold or silver to opposite surfaces of the test coupon by hot hollow cathode process, applying a coating to one end of each of two pulling rod members, joining the coated ends of the pulling rod members to said opposite coated surfaces of the test coupon by a solid state bonding technique and finally applying instrumented static tensile loading to the pulling rod members until fracture of the metal coating adhesion to the substrate material occurs.

  15. STRIPPING METAL COATINGS

    DOEpatents

    Siefen, H.T.; Campbell, J.M.

    1959-02-01

    A method is described for removing aluminumuranium-silicon alloy bonded to metallic U comprising subjecting the Al-U -Si alloy to treatment with hot concentrated HNO/sun 3/ to partially dissolve and embrittle the alloy and shot- blasting the embrittled alloy to loosen it from the U.

  16. Method of coating metal surfaces to form protective metal coating thereon

    DOEpatents

    Krikorian, Oscar H.; Curtis, Paul G.

    1992-01-01

    A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof.

  17. Method of coating metal surfaces to form protective metal coating thereon

    DOEpatents

    Krikorian, O.H.; Curtis, P.G.

    1992-03-31

    A process is disclosed for forming a protective metal coating on a metal surface using a flux consisting of an alkali metal fluoride, an alkaline earth metal fluoride, an alkali metal fluoaluminate, an alkali metal fluosilicate, and mixtures thereof. The flux, in particulate form, is mixed with particles of a metal coating material which may comprise aluminum, chromium, mixtures thereof, and alloys containing at least 50 wt. % aluminum and the particulate mixture is applied to the metal surface in a single step, followed by heating the coated metal surface to a temperature sufficient to cause the metal coating material to react with the metal surface to form a protective reaction product in the form of a metal coating bonded to the metal surface. The metal surface which reacts with the metal coating material to form the protective coating may comprise Fe, Co, Ni, Ti, V, Cr, Mn, Zr, Nb, Mo, Tc, Hf, Ta, W, Re and alloys thereof. 1 figure.

  18. Coated metal articles and method of making

    DOEpatents

    Boller, Ernest R.; Eubank, Lowell D.

    2004-07-06

    The method of protectively coating metallic uranium which comprises dipping the metallic uranium in a molten alloy comprising about 20-75% of copper and about 80-25% of tin, dipping the coated uranium promptly into molten tin, withdrawing it from the molten tin and removing excess molten metal, thereupon dipping it into a molten metal bath comprising aluminum until it is coated with this metal, then promptly withdrawing it from the bath.

  19. Coated Metal Articles and Method of Making

    DOEpatents

    Boller, Ernest R.; Eubank, Lowell D.

    2004-07-06

    The method of protectively coating metallic uranium which comprises dipping the metallic uranium in a molten alloy comprising about 20-75% of copper and about 80-25% of tin, dipping the coated uranium promptly into molten tin, withdrawing it from the molten tin and removing excess molten metal, thereupon dipping it into a molten metal bath comprising aluminum until it is coated with this metal, then promptly withdrawing it from the bath.

  20. Alloy Films Deposited by Electroplating as Precursors for Protective Oxide Coatings on Solid Oxide Fuel Cells Metallic Interconnect Materials

    SciTech Connect

    Johnson, Christopher; Gemmen, R.S.; Cross, Caleb

    2006-10-01

    The successful development of stainless steel interconnects for intermediate temperature solid oxide fuel cells (SOFC) may be the materials breakthrough that makes SOFC technology truly commercial. Many of the ferritic stainless steels, however, suffer from a relatively high area specific resistance (ASR) after long exposure times at temperature and the Cr in the native oxide can evaporate and contaminate other cell components. Conductive coatings that resist oxide scale growth and chromium evaporation may prevent both of these problems. In the present study electrochemical deposition of binary alloys followed by oxidation of the alloy to form protective and conductive oxide layers is examined. Results are presented for the deposition of Mn/Co and Fe/Ni alloys via electroplating to form a precursor for spinel oxide coating formation. Analysis of the alloy coatings is done by SEM, EDS and XRD.

  1. High-mobility ultrathin semiconducting films prepared by spin coating

    NASA Astrophysics Data System (ADS)

    Mitzi, David B.; Kosbar, Laura L.; Murray, Conal E.; Copel, Matthew; Afzali, Ali

    2004-03-01

    The ability to deposit and tailor reliable semiconducting films (with a particular recent emphasis on ultrathin systems) is indispensable for contemporary solid-state electronics. The search for thin-film semiconductors that provide simultaneously high carrier mobility and convenient solution-based deposition is also an important research direction, with the resulting expectations of new technologies (such as flexible or wearable computers, large-area high-resolution displays and electronic paper) and lower-cost device fabrication. Here we demonstrate a technique for spin coating ultrathin (~50Å), crystalline and continuous metal chalcogenide films, based on the low-temperature decomposition of highly soluble hydrazinium precursors. We fabricate thin-film field-effect transistors (TFTs) based on semiconducting SnS2-xSex films, which exhibit n-type transport, large current densities (>105Acm-2) and mobilities greater than 10cm2V-1s-1-an order of magnitude higher than previously reported values for spin-coated semiconductors. The spin-coating technique is expected to be applicable to a range of metal chalcogenides, particularly those based on main group metals, as well as for the fabrication of a variety of thin-film-based devices (for example, solar cells, thermoelectrics and memory devices).

  2. Corrosion protective coating for metallic materials

    DOEpatents

    Buchheit, R.G.; Martinez, M.A.

    1998-05-26

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides is disclosed. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds. 1 fig.

  3. Corrosion protective coating for metallic materials

    DOEpatents

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  4. Amorphous metallic films in silicon metallization systems

    NASA Technical Reports Server (NTRS)

    Nicolet, M. A.; Kattelus, H.; So, F.

    1984-01-01

    The general objective was to determine the potential of amorphous metallic thin films as a means of improving the stability of metallic contacts to a silicon substrate. The specific objective pursued was to determine the role of nitrogen in the formation and the resulting properties of amorphous thin-film diffusion barriers. Amorphous metallic films are attractive as diffusion barriers because of the low atomic diffusivity in these materials. Previous investigations revealed that in meeting this condition alone, good diffusion barriers are not necessarily obtained, because amorphous films can react with an adjacent medium (e.g., Si, Al) before they recrystallize. In the case of a silicon single-crystalline substrate, correlation exists between the temperature at which an amorphous metallic binary thin film reacts and the temperatures at which the films made of the same two metallic elements react individually. Amorphous binary films made of Zr and W were investigated. Both react with Si individually only at elevated temperatures. It was confirmed that such films react with Si only above 700 C when annealed in vacuum for 30 min. Amorphous W-N films were also investigated. They are more stable as barriers between Al and Si than polycrystalline W. Nitrogen effectively prevents the W-Al reaction that sets in at 500 C with polycrystalline W.

  5. Analysis of Hard Thin Film Coating

    NASA Technical Reports Server (NTRS)

    Shen, Dashen

    1998-01-01

    MSFC is interested in developing hard thin film coating for bearings. The wearing of the bearing is an important problem for space flight engine. Hard thin film coating can drastically improve the surface of the bearing and improve the wear-endurance of the bearing. However, many fundamental problems in surface physics, plasma deposition, etc, need further research. The approach is using electron cyclotron resonance chemical vapor deposition (ECRCVD) to deposit hard thin film an stainless steel bearing. The thin films in consideration include SiC, SiN and other materials. An ECRCVD deposition system is being assembled at MSFC.

  6. Analysis of Hard Thin Film Coating

    NASA Technical Reports Server (NTRS)

    Shen, Dashen

    1998-01-01

    Marshall Space Flight Center (MSFC) is interested in developing hard thin film coating for bearings. The wearing of the bearing is an important problem for space flight engine. Hard thin film coating can drastically improve the surface of the bearing and improve the wear-endurance of the bearing. However, many fundamental problems in surface physics, plasma deposition, etc, need further research. The approach is using Electron Cyclotron Resonance Chemical Vapor Deposition (ECRCVD) to deposit hard thin film on stainless steel bearing. The thin films in consideration include SiC, SiN and other materials. An ECRCVD deposition system is being assembled at MSFC.

  7. Self Healing Coating/Film Project

    NASA Technical Reports Server (NTRS)

    Summerfield, Burton; Thompson, Karen; Zeitlin, Nancy; Mullenix, Pamela; Calle, Luz; Williams, Martha

    2015-01-01

    Kennedy Space Center (KSC) has been developing self healing materials and technologies. This project seeks to further develop self healing functionality in thin films for applications such as corrosion protective coatings, inflatable structures, space suit materials, and electrical wire insulation.

  8. Tailoring Thin Film-Lacquer Coatings for Space Applications

    NASA Technical Reports Server (NTRS)

    Peters, Wanda C.; Harris, George; Miller, Grace; Petro, John

    1998-01-01

    Thin film coatings have the capability of obtaining a wide range of thermal radiative properties, but the development of thin film coatings can sometimes be difficult and costly when trying to achieve highly specular surfaces. Given any space mission's then-nal control requirements, there is often a need for a variation of solar absorptance (alpha(sub s)), emittance (epsilon) and/or highly specular surfaces. The utilization of thin film coatings is one process of choice for meeting challenging thermal control requirements because of its ability to provide a wide variety of alpha(sub s)/epsilon ratios. Thin film coatings' radiative properties can be tailored to meet specific thermal control requirements through the use of different metals and the variation of dielectric layer thickness. Surface coatings can be spectrally selective to enhance radiative coupling and decoupling. The application of lacquer to a surface can also provide suitable specularity for thin film application without the cost and difficulty associated with polishing.

  9. Tantalum-based thin film coatings for wear resistant arthroprostheses.

    PubMed

    Balagna, C; Faga, M G; Spriano, S

    2011-10-01

    Cobalt-chromium-molybdenum alloys with high carbon content (HC-CoCrMo) are widely used as materials for arthroprosthesis, in particular in metal-on-metal (MoM) hip joints. In spite of their good wear and corrosion resistance, production of metallic wear particles and metal ion release will occur on a large time-scale. An enhancement of the metal ion level in the patient's blood and urine is often reported in clinical data. Hypersensitivity, inflammatory response and cell necrosis can occur as consequence. So implants on young patients and women on childbearing age are not so widespread. The aim of this research is the realization of a thin film coating in order to improve the biocompatibility of Co-based alloys and to reduce debris production, ion release and citotoxicity. The innovative process consists of a thermal treatment in molten salts, in order to obtain a tantalum enriched thin film coating. Tantalum is chosen because it is considered a biocompatible metal with high corrosion resistance and low ion release. Three HC-CoCrMo alloys, produced by different manufacturing processes, are tested as substrates. The coating is a thin film of TaC or it can be composed by a multilayer of two tantalum carbides and metallic tantalum, depending on the temperature of the treatment and on the carbon content of the substrate. The thin films as well the substrates are characterized from the structural, chemical and morphological point of view. Moreover mechanical behaviour of treated and untreated materials is analyzed by means of nanohardness, scratch and ball-on-disc wear tests. The coating increases the mechanical and tribological properties of HC-CoCrMo. PMID:22400292

  10. Coating to enhance metal-polymer adhesion

    SciTech Connect

    Parthasarathi, A.; Mahulikar, D.

    1996-12-31

    An ultra-thin electroplated coating has been developed to enhance adhesion of metals to polymers. The coating was developed for microelectronic packaging applications where it greatly improves adhesion of metal leadframes to plastic molding compounds. Recent tests show that the coating enhances adhesion of different metals to other types of adhesives as well and may thus have wider applicability. Results of adhesion tests with this coating, as well as its other characteristics such as corrosion resistance, are discussed. The coating is a very thin transparent electroplated coating containing zinc and chromium. It has been found to be effective on a variety of metal surfaces including copper alloys, Fe-Ni alloys, Al alloys, stainless steel, silver, nickel, Pd/Ni and Ni-Sn. Contact resistance measurements show that the coating has little or no effect on electrical resistivity.

  11. Overlay metallic-cermet alloy coating systems

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

    1984-01-01

    A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

  12. Method of producing adherent metal oxide coatings on metallic surfaces

    DOEpatents

    Lane, Michael H.; Varrin, Jr., Robert D.

    2001-01-01

    Provided is a process of producing an adherent synthetic corrosion product (sludge) coating on metallic surfaces. The method involves a chemical reaction between a dry solid powder mixture of at least one reactive metal oxide with orthophosphoric acid to produce a coating in which the particles are bound together and the matrix is adherent to the metallic surface.

  13. Synchrotron radiation photoelectron spectroscopy study of metal-oxide thin film catalysts: Pt-CeO2 coated CNTs

    NASA Astrophysics Data System (ADS)

    Matolínová, I.; Fiala, R.; Khalakhan, I.; Vorokhta, M.; Sofer, Z.; Yoshikawa, H.; Kobayashi, K.; Matolín, V.

    2012-01-01

    The interaction of Pt with CeO2 layers was investigated by using high resolution hard X-ray photoelectron spectroscopy. Pt doped CeO2 layers were deposited simultaneously by rf-magnetron sputtering on a SiO2/Si substrate and carbon nanotubes (CNTs) grown on a carbon diffusion layer of a polymer membrane fuel cell. In the case of the CNT support photoelectron spectra showed the formation of ionic platinum rich cerium oxide with Pt2+,4+ species, and with the Pt2+/Pt4+ ratio strongly dependent on the amount of platinum. Ce reveals 4+/3+ mixed valent character with Ce3+ concentration increasing with Pt content. In the case of the SiO2/Si substrate the film revealed Ce4+ and Pt4+ species only.

  14. Bi-metal coated aperture SNOM probes

    NASA Astrophysics Data System (ADS)

    Antosiewicz, Tomasz J.; Wróbel, Piotr; Szoplik, Tomasz

    2011-05-01

    Aperture probes of scanning near-field optical microscopes (SNOM) offer resolution which is limited by a sum of the aperture diameter at the tip of a tapered waveguide probe and twice the skin depth in metal used for coating. An increase of resolution requires a decrease of the aperture diameter. However, due to low energy throughput of such probes aperture diameters usually are larger than 50 nm. A groove structure at fiber core-metal coating interface for photon-to-plasmon conversion enhances the energy throughput 5-fold for Al coated probes and 30-fold for Au coated probes due to lower losses in the metal. However, gold coated probes have lower resolution, first due to light coupling from the core to plasmons at the outside of the metal coating, and second due to the skin depth being larger than for Al. Here we report on the impact of a metal bilayer of constant thickness for coating aperture SNOM probes. The purpose of the bilayer of two metals of which the outer one is aluminum and the inner is a noble metal is to assure low losses, hence larger transmission. Using body-of-revolution finite-difference time-domain simulations we analyze properties of probes without corrugations to measure the impact of using a metal bilayer and choose an optimum bi-metal configuration. Additionally we investigate how this type of metalization works in the case of grooved probes.

  15. Flexible thin metal film thermal sensing system

    NASA Technical Reports Server (NTRS)

    Thomsen, Donald L. (Inventor)

    2010-01-01

    A flexible thin metal film thermal sensing system is provided. A self-metallized polymeric film has a polymeric film region and a metal surface disposed thereon. A layer of electrically-conductive metal is deposited directly onto the self-metallized polymeric film's metal surface. Coupled to at least one of the metal surface and the layer of electrically-conductive metal is a device/system for measuring an electrical characteristic associated therewith as an indication of temperature.

  16. Coating a Sphere With Evaporated Metal

    NASA Technical Reports Server (NTRS)

    Strayer, D. M.; Jackson, H. W.; Gatewood, J. R.

    1986-01-01

    In vacuum coating apparatus, metal evaporated onto sphere from small source located some distance away. Sphere held in path of metal vapor while rotated about axis that rocks back and forth. One tilting motion particularly easy to produce is sinusoidal rocking with frequency much lower than rotational frequency. Apparatus developed for coating single-crystal sapphire spheres with niobium.

  17. Superconductive niobium films coating carbon nanotube fibers

    NASA Astrophysics Data System (ADS)

    Salvato, M.; Lucci, M.; Ottaviani, I.; Cirillo, M.; Behabtu, N.; Young, C. C.; Pasquali, M.; Vecchione, A.; Fittipaldi, R.; Corato, V.

    2014-11-01

    Superconducting niobium (Nb) has been successfully obtained by sputter deposition on carbon nanotube fibers. The transport properties of the niobium coating the fibers are compared to those of niobium thin films deposited on oxidized Si substrates during the same deposition run. For niobium films with thicknesses above 300 nm, the niobium coating the fibers and the thin films show similar normal state and superconducting properties with critical current density, measured at T = 4.2 K, of the order of 105 A cm-2. Thinner niobium layers coating the fibers also show the onset of the superconducting transition in the resistivity versus temperature dependence, but zero resistance is not observed down to T = 1 K. We evidence by scanning electron microscopy (SEM) and current-voltage measurements that the granular structure of the samples is the main reason for the lack of true global superconductivity for thicknesses below 300 nm.

  18. Metallic Thin-Film Bonding and Alloy Generation

    NASA Technical Reports Server (NTRS)

    Fryer, Jack Merrill (Inventor); Campbell, Geoff (Inventor); Peotter, Brian S. (Inventor); Droppers, Lloyd (Inventor)

    2016-01-01

    Diffusion bonding a stack of aluminum thin films is particularly challenging due to a stable aluminum oxide coating that rapidly forms on the aluminum thin films when they are exposed to atmosphere and the relatively low meting temperature of aluminum. By plating the individual aluminum thin films with a metal that does not rapidly form a stable oxide coating, the individual aluminum thin films may be readily diffusion bonded together using heat and pressure. The resulting diffusion bonded structure can be an alloy of choice through the use of a carefully selected base and plating metals. The aluminum thin films may also be etched with distinct patterns that form a microfluidic fluid flow path through the stack of aluminum thin films when diffusion bonded together.

  19. Thin-film metal hydrides.

    PubMed

    Remhof, Arndt; Borgschulte, Andreas

    2008-12-01

    The goal of the medieval alchemist, the chemical transformation of common metals into nobel metals, will forever be a dream. However, key characteristics of metals, such as their electronic band structure and, consequently, their electric, magnetic and optical properties, can be tailored by controlled hydrogen doping. Due to their morphology and well-defined geometry with flat, coplanar surfaces/interfaces, novel phenomena may be observed in thin films. Prominent examples are the eye-catching hydrogen switchable mirror effect, the visualization of solid-state diffusion and the formation of complex surface morphologies. Thin films do not suffer as much from embrittlement and/or decrepitation as bulk materials, allowing the study of cyclic absorption and desorption. Therefore, thin-metal hydride films are used as model systems to study metal-insulator transitions, for high throughput combinatorial research or they may be used as indicator layers to study hydrogen diffusion. They can be found in technological applications as hydrogen sensors, in electrochromic and thermochromic devices. In this review, we discuss the effect of hydrogen loading of thin niobium and yttrium films as archetypical examples of a transition metal and a rare earth metal, respectively. Our focus thereby lies on the hydrogen induced changes of the electronic structure and the morphology of the thin films, their optical properties, the visualization and the control of hydrogen diffusion and on the study of surface phenomena and catalysis. PMID:18980236

  20. Systematic Evaluation of Jc Decrease in Thick Film Coated Conductors

    SciTech Connect

    Alex Ignatiev; Dr. Amit Goyal

    2006-05-10

    Address both thickness dependence of Jc, in thick film YBCO coated conductors through an application of a suite of new measurement techniques to thick film wire samples produced by commercially viable coated conductor technologies.

  1. Metal fluoride coatings prepared by ion-assisted deposition

    NASA Astrophysics Data System (ADS)

    Bischoff, Martin; Sode, Maik; Gäbler, Dieter; Bernitzki, Helmut; Zaczek, Christoph; Kaiser, Norbert; Tünnermann, Andreas

    2008-09-01

    ArF lithography technology requires minimization of optical losses due to scattering and absorption. Consequently, it is necessary to optimize the coating process of metal fluorides. The properties of metal fluoride thin films are mainly affected by the deposition methods, their parameters (temperature and deposition rate) and the vacuum conditions. A substrate temperature of more than 300°C is a condition for high density and low water content of metal fluorides. Therefore, a substrate temperature of 150°C results in inhomogeneous films with high water content. Until now, the best results were achieved by boat evaporation. This paper will demonstrate that most of the common metal fluorides like MgF2, AlF3, and even LaF3 can be deposited by electron beam evaporation. In comparison to other deposition methods, the prepared thin films have the lowest absorption in the VUV spectral range. Furthermore, metal fluoride thin films were prepared by ion assistance. It will be demonstrated, that they have less water content, high packing density, and low absorption in the VUV spectral range. In this study, single layers of LaF3 and AlF3 and antireflection coatings were prepared by electron beam evaporation with and without ion-assistance. The mechanical, structural, and optical properties were examined and discussed.

  2. Film coatings for contoured surfaces

    NASA Technical Reports Server (NTRS)

    Flanery, H. E.; Frost, R. K.; Olson, A. J.

    1981-01-01

    Thickness of fluorocarbon elastomer films applied in contoured shapes by vacuum forming is difficult to control at sharply curved areas. Process for spraying contoured fluorocarbon elastomer films of uniform strength and thickness has been used instead of vacuum forming to fabricate curtain covering external tank of Space Shuttle. Conventional spray equipment may be used.

  3. Plasma-Spray Metal Coating On Foam

    NASA Technical Reports Server (NTRS)

    Cranston, J.

    1994-01-01

    Molds, forms, and other substrates made of foams coated with metals by plasma spraying. Foam might be ceramic, carbon, metallic, organic, or inorganic. After coat applied by plasma spraying, foam left intact or removed by acid leaching, conventional machining, water-jet cutting, or another suitable technique. Cores or vessels made of various foam materials plasma-coated with metals according to method useful as thermally insulating containers for foods, liquids, or gases, or as mandrels for making composite-material (matrix/fiber) parts, or making thermally insulating firewalls in automobiles.

  4. Real-time measurement of protein adsorption on electrophoretically deposited hydroxyapatite coatings and magnetron sputtered metallic films using the surface acoustic wave technique.

    PubMed

    Meininger, M; Schmitz, T; Wagner, T; Ewald, A; Gbureck, U; Groll, J; Moseke, C

    2016-04-01

    Surface acoustic wave (SAW) biosensors are highly sensitive for mass binding and are therefore used to detect protein-protein and protein-antibody interactions. Whilst the standard surface of the chips is a thin gold film, measurements on implant- or bone-like surfaces could significantly enhance the range of possible applications for this technique. The aim of this study was to establish methods to coat biosensor chips with Ti, TiN, and silver-doped TiN using physical vapor deposition as well as with hydroxyapatite by electrophoresis. To demonstrate that protein adsorption can be detected on these surfaces, binding experiments with fibronectin and fibronectin-specific antibodies have been performed with the coatings, which successfully proved the applicability of PVD and EPD for SAW biosensor functionalization. PMID:26838860

  5. Metal/dielectric/metal sandwich film for broadband reflection reduction

    PubMed Central

    Jen, Yi-Jun; Lakhtakia, Akhlesh; Lin, Meng-Jie; Wang, Wei-Hao; Wu, Huang-Ming; Liao, Hung-Sheng

    2013-01-01

    A film comprising randomly distributed metal/dielectric/metal sandwich nanopillars with a distribution of cross-sectional diameters, displayed extremely low reflectance over the blue-to-red regime, when coated on glass and illuminated normally. When it is illuminated by normally incident light, this sandwich film (SWF) has a low extinction coefficient, its phase thickness is close to a negative wavelength in the blue-to-red spectral regime, and it provides weakly dispersive forward and backward impedances, so that reflected waves from the two faces of the SWF interfere destructively. Broadband reflection-reduction, over a wide range of incidence angles and regardless of the polarization state of the incident light, was observed when the SWF was deposited on polished silicon. PMID:23591704

  6. Antimicrobial edible films and coatings.

    PubMed

    Cagri, Arzu; Ustunol, Zeynep; Ryser, Elliot T

    2004-04-01

    Increasing consumer demand for microbiologically safer foods, greater convenience, smaller packages, and longer product shelf life is forcing the industry to develop new food-processing, cooking, handling, and packaging strategies. Nonfluid ready-to-eat foods are frequently exposed to postprocess surface contamination, leading to a reduction in shelf life. The food industry has at its disposal a wide range of nonedible polypropylene- and polyethylene-based packaging materials and various biodegradable protein- and polysaccharide-based edible films that can potentially serve as packaging materials. Research on the use of edible films as packaging materials continues because of the potential for these films to enhance food quality, food safety, and product shelf life. Besides acting as a barrier against mass diffusion (moisture, gases, and volatiles), edible films can serve as carriers for a wide range of food additives, including flavoring agents, antioxidants, vitamins, and colorants. When antimicrobial agents such as benzoic acid, sorbic acid, propionic acid, lactic acid, nisin, and lysozyme have been incorporated into edible films, such films retarded surface growth of bacteria, yeasts, and molds on a wide range of products, including meats and cheeses. Various antimicrobial edible films have been developed to minimize growth of spoilage and pathogenic microorganisms, including Listeria monocytogenes, which may contaminate the surface of cooked ready-to-eat foods after processing. Here, we review the various types of protein-based (wheat gluten, collagen, corn zein, soy, casein, and whey protein), polysaccharide-based (cellulose, chitosan, alginate, starch, pectin, and dextrin), and lipid-based (waxes, acylglycerols, and fatty acids) edible films and a wide range of antimicrobial agents that have been or could potentially be incorporated into such films during manufacture to enhance the safety and shelf life of ready-to-eat foods. PMID:15083740

  7. Formulating Precursors for Coating Metals and Ceramics

    NASA Technical Reports Server (NTRS)

    Morales, Wilfredo; Gatica, Jorge E.; Reye, John T.

    2005-01-01

    A protocol has been devised for formulating low-vapor-pressure precursors for protective and conversion coatings on metallic and ceramic substrates. The ingredients of a precursor to which the protocol applies include additives with phosphate esters, or aryl phosphate esters in solution. Additives can include iron, chromium, and/or other transition metals. Alternative or additional additives can include magnesium compounds to facilitate growth of films on substrates that do not contain magnesium. Formulation of a precursor begins with mixing of the ingredients into a high-vapor-pressure solvent to form a homogeneous solution. Then the solvent is extracted from the solution by evaporation - aided, if necessary, by vacuum and/or slight heating. The solvent is deemed to be completely extracted when the viscosity of the remaining solution closely resembles the viscosity of the phosphate ester or aryl phosphate ester. In addition, satisfactory removal of the solvent can be verified by means of a differential scanning calorimetry essay: the absence of endothermic processes for temperatures below 150 C would indicate that the residual solvent has been eliminated from the solution beyond a detectable dilution level.

  8. Introduction: Edible Coatings and Films to Improve Food Quality

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This book gives a history of the development and uses of edible coatings, detailed chapters on coating caracteristics, determination of coating properties, methods for making coatings, and discription of coating film formers (polysaccharieds, lipids, resins, proteins). The book also disucsses coatin...

  9. Molecular Level Coating of Metal Oxide Particles

    NASA Technical Reports Server (NTRS)

    McDaniel, Patricia R. (Inventor); St.Clair, Terry L. (Inventor)

    2002-01-01

    Polymer encapsulated metal oxide particles are prepared by combining a polyamide acid in a polar osmotic solvent with a metal alkoxide solution. The polymer was imidized and the metal oxide formed simultaneously in a refluxing organic solvent. The resulting polymer-metal oxide is an intimately mixed commingled blend, possessing, synergistic properties of both the polymer and preceramic metal oxide. The encapsulated metal oxide particles have multiple uses including, being useful in the production of skin lubricating creams, weather resistant paints, as a filler for paper. making ultraviolet light stable filled printing ink, being extruded into fibers or ribbons, and coatings for fibers used in the production of composite structural panels.

  10. Molecular Level Coating for Metal Oxide Particles

    NASA Technical Reports Server (NTRS)

    McDaniel, Patricia R. (Inventor); Saint Clair, Terry L. (Inventor)

    2000-01-01

    Polymer encapsulated metal oxide particles are prepared by combining a polyamide acid in a polar aprotic solvent with a metal alkoxide solution. The polymer was imidized and the metal oxide formed simultaneously in a refluxing organic solvent. The resulting polymer-metal oxide is an intimately mixed commingled blend, possessing synergistic properties of both the polymer and preceramic metal oxide. The encapsulated metal oxide particles have multiple uses including, being useful in the production of skin lubricating creams, weather resistant paints, as a filler for paper, making ultraviolet light stable filled printing ink, being extruded into fibers or ribbons, and coatings for fibers used in the production of composite structural panels.

  11. Amorphous metallic films in silicon metallization systems

    NASA Technical Reports Server (NTRS)

    So, F.; Kolawa, E.; Nicolet, M. A.

    1985-01-01

    Diffusion barrier research was focussed on lowering the chemical reactivity of amorphous thin films on silicon. An additional area of concern is the reaction with metal overlays such as aluminum, silver, and gold. Gold was included to allow for technology transfer to gallium arsenide PV cells. Amorphous tungsten nitride films have shown much promise. Stability to annealing temperatures of 700, 800, and 550 C were achieved for overlays of silver, gold, and aluminum, respectively. The lower results for aluminum were not surprising because there is an eutectic that can form at a lower temperature. It seems that titanium and zirconium will remove the nitrogen from a tungsten nitride amorphous film and render it unstable. Other variables of research interest were substrate bias and base pressure during sputtering.

  12. METHOD FOR COATING GRAPHITE WITH METALLIC CARBIDES

    DOEpatents

    Steinberg, M.A.

    1960-03-22

    A method for producing refractory coatings of metallic carbides on graphite was developed. In particular, the graphite piece to be coated is immersed in a molten solution of 4 to 5% by weight of zirconium, titanium, or niobium dissolved in tin. The solution is heated in an argon atmosphere to above 1400 deg C, whereby the refractory metal reacts with the surface of the graphite to form a layer of metalic carbide. The molten solution is cooled to 300 to 400 deg C, and the graphite piece is removed. Excess tin is wiped from the graphite, which is then heated in vacuum to above 2300 deg C. The tin vaporizes from the graphite surface, leaving the surface coated with a tenacious layer of refractory metallic carbide.

  13. Aerosol chemical vapor deposition of metal oxide films

    DOEpatents

    Ott, Kevin C.; Kodas, Toivo T.

    1994-01-01

    A process of preparing a film of a multicomponent metal oxide including: forming an aerosol from a solution comprised of a suitable solvent and at least two precursor compounds capable of volatilizing at temperatures lower than the decomposition temperature of said precursor compounds; passing said aerosol in combination with a suitable oxygen-containing carrier gas into a heated zone, said heated zone having a temperature sufficient to evaporate the solvent and volatilize said precursor compounds; and passing said volatilized precursor compounds against the surface of a substrate, said substrate having a sufficient temperature to decompose said volatilized precursor compounds whereby metal atoms contained within said volatilized precursor compounds are deposited as a metal oxide film upon the substrate is disclosed. In addition, a coated article comprising a multicomponent metal oxide film conforming to the surface of a substrate selected from the group consisting of silicon, magnesium oxide, yttrium-stabilized zirconium oxide, sapphire, or lanthanum gallate, said multicomponent metal oxide film characterized as having a substantially uniform thickness upon said FIELD OF THE INVENTION The present invention relates to the field of film coating deposition techniques, and more particularly to the deposition of multicomponent metal oxide films by aerosol chemical vapor deposition. This invention is the result of a contract with the Department of Energy (Contract No. W-7405-ENG-36).

  14. Massive failure of TiNbN coating in surface engineered metal-on-metal hip arthroplasty: Retrieval analysis.

    PubMed

    Łapaj, Łukasz; Markuszewski, Jacek; Wendland, Justyna; Mróz, Adrian; Wierusz-Kozłowska, Małgorzata

    2016-07-01

    This article presents examination of a failed total hip replacement with surface engineered metal-on-metal (MoM) articulation. The implant was coated with a thin TiNbN film (Physical Vapor Deposition), and at retrieval 53 months after implantation the coating was abraded on weight-bearing part of the head and acetabular component. Scanning electron microscopy of bearing surfaces demonstrated multifocal crack formation, delamination of small film fragments, and formation of aggregates containing nanometer sized wear debris. We also observed coating damage in third body mechanism. Complex failure mechanism of TiNbN coating demonstrated in this study suggests insufficient bonding strength between the coating and substrate alloy and raise concerns regarding the use of such coatings in total hip arthroplasty with MoM bearing. © 2015 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 1043-1049, 2016. PMID:25980456

  15. Ultrathin metallic coatings can induce quantum levitation between nanosurfaces

    NASA Astrophysics Data System (ADS)

    Boström, Mathias; Ninham, Barry W.; Brevik, Iver; Persson, Clas; Parsons, Drew F.; Sernelius, Bo E.

    2012-06-01

    There is an attractive Casimir-Lifshitz force between two silica surfaces in a liquid (bromobenze or toluene). We demonstrate that adding an ultrathin (5-50 Å) metallic nanocoating to one of the surfaces results in repulsive Casimir-Lifshitz forces above a critical separation. The onset of such quantum levitation comes at decreasing separations as the film thickness decreases. Remarkably, the effect of retardation can turn attraction into repulsion. From that we explain how an ultrathin metallic coating may prevent nanoelectromechanical systems from crashing together.

  16. Covering solid, film cooled surfaces with a duplex thermal barrier coating

    NASA Technical Reports Server (NTRS)

    Liebert, C. H. (Inventor)

    1983-01-01

    Thermal barrier coating systems were applied to hardware having passageways in the walls connecting apertures in the surface to a gas supply for film cooling. An inert gas, such as argon, is discharged through the apertures during the application of the thermal barrier coating system by plasma spraying. This flow of inert gas reduces both blocking of the holes and base metal oxidation during the coating operation.

  17. High temperature barrier coatings for refractory metals

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Walech, T.

    1995-01-01

    Improvements in high temperature oxidation resistant metal coating technology will allow NASA and commercial entities to develop competitive civil space transport and communication systems. The success of investigations completed in this program will have a positive impact on broadening the technology base for high temperature materials. The work reported herein describes processes and procedures for successfully depositing coherent oxidation barrier coatings on refractory metals to prevent degradation under very severe operating environments. Application of the new technology developed is now being utilized in numerous Phase 3 applications through several prominent aerospace firms. Major achievements have included: (1) development of means to deposit thick platinum and rhodium coatings with lower stress and fewer microcracks than could be previously achieved; (2) development of processes to deposit thick adherent coatings of platinum group metals on refractory substrates that remain bonded through high temperature excursions and without need for intermediate coatings (bonding processes unique to specific refractory metals and alloys have been defined; (3) demonstration that useful alloys of refractory and platinum coatings can be made through thermal diffusion means; (4) demonstration that selected barrier coatings on refractory substrates can withstand severe oxidizing environments in the range of 1260 deg and 1760 deg C for long time periods essential to the life requirements of the hardware; and (5) successful application of the processes and procedures to prototype hardware. The results of these studies have been instrumental in improved thermal oxidation barrier coatings for the NASP propulsion system. Other Phase 3 applications currently being exploited include small uncooled thrusters for spacecraft and microsatellite maneuvering systems.

  18. Metal alloy coatings and methods for applying

    DOEpatents

    Merz, Martin D.; Knoll, Robert W.

    1991-01-01

    A method of coating a substrate comprises plasma spraying a prealloyed feed powder onto a substrate, where the prealloyed feed powder comprises a significant amount of an alloy of stainless steel and at least one refractory element selected from the group consisting of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, and tungsten. The plasma spraying of such a feed powder is conducted in an oxygen containing atmosphere and forms an adherent, corrosion resistant, and substantially homogenous metallic refractory alloy coating on the substrate.

  19. Process for fabrication of metal oxide films

    SciTech Connect

    Tracy, C.E.; Benson, D.; Svensson, S.

    1990-07-17

    This invention is comprised of a method of fabricating metal oxide films from a plurality of reactants by inducing a reaction by plasma deposition among the reactants. The plasma reaction is effective for consolidating the reactants and producing thin films of metal oxides, e.g. electro-optically active transition metal oxides, at a high deposition rate. The presence of hydrogen during the plasma reaction enhances the deposition rate of the metal oxide. Various types of metal oxide films can be produced.

  20. Metal seated ball valves with carbide coatings

    SciTech Connect

    Manuel, R.; Yung, E.

    1994-12-31

    Valvtechnologies valves utilize Alloy Carbide HVOF Sprayed RAM{reg_sign} Hardcoatings such as Chrome Carbide and Tungsten Carbide Coatings. The coatings are applied using a Proprietary Gun combusting Hydrogen and Oxygen. The powders are heated and accelerated toward the valve component forming a tenaciously bonded coating. Each coating is chosen depending upon the environment the valve will operate in. These valves have solved many Petro-Chemical service life problems. Free from the temperature limits of elastomers, the only sealing materials are metal, the carbides and grafoils (carbons). Operating temperatures to 982 C (1,800 F) are typical limits; 649 C (1,200 F) is common. Lower temperatures are also common, even in the cryogenic range. Even though the coatings have low thermal expansion rates, RAM{reg_sign} Hardcoatings can expand and contract with the base material and still maintain a seal.

  1. Extraordinary optical transmission in nanopatterned ultrathin metal films without holes.

    PubMed

    Peer, Akshit; Biswas, Rana

    2016-02-28

    We experimentally and theoretically demonstrate that a continuous gold film on a periodically textured substrate exhibits extraordinary optical transmission, even though no holes were etched in the film. Our film synthesis started by nanoimprinting a periodic array of nanocups with a period of ∼750 nm on a polystyrene film over a glass substrate. A thin non-conformal gold film was sputter-deposited on the polystyrene by angle-directed deposition. The gold film was continuous with spatial thickness variation, the film being thinnest at the bottom of the nanocup. Measurements revealed an extraordinary transmission peak at a wavelength just smaller than the period, with an enhancement of ∼2.5 compared to the classically expected value. Scattering matrix simulations model well the transmission and reflectance measurements when an ultrathin gold layer (∼5 nm), smaller than the skin depth is retained at the bottom of the nanocups. Electric field intensities are enhanced by >100 within the nanocup, and ∼40 in the ultrathin gold layer causing transmission through it. We show a wavelength red-shift of ∼30 nm in the extraordinary transmission peak when the nanocups are coated with a thin film of a few nanometers, which can be utilized for biosensing. The continuous corrugated metal films are far simpler structures to observe extraordinary transmission, circumventing the difficult process of etching the metal film. Such continuous metal films with ultrathin regions are simple platforms for non-linear optics, plasmonics, and biological and chemical sensing. PMID:26853881

  2. Extraordinary optical transmission in nanopatterned ultrathin metal films without holes

    DOE PAGESBeta

    Peer, Akshit; Biswas, Rana

    2016-02-01

    In this study, we experimentally and theoretically demonstrate that a continuous gold film on a periodically textured substrate exhibits extraordinary optical transmission, even though no holes were etched in the film. Our film synthesis started by nanoimprinting a periodic array of nanocups with a period of ~750 nm on a polystyrene film over a glass substrate. A thin non-conformal gold film was sputter-deposited on the polystyrene by angle-directed deposition. The gold film was continuous with spatial thickness variation, the film being thinnest at the bottom of the nanocup. Measurements revealed an extraordinary transmission peak at a wavelength just smaller thanmore » the period, with an enhancement of ~2.5 compared to the classically expected value. Scattering matrix simulations model well the transmission and reflectance measurements when an ultrathin gold layer (~5 nm), smaller than the skin depth is retained at the bottom of the nanocups. Electric field intensities are enhanced by >100 within the nanocup, and ~40 in the ultrathin gold layer causing transmission through it. We show a wavelength red-shift of ~30 nm in the extraordinary transmission peak when the nanocups are coated with a thin film of a few nanometers, which can be utilized for biosensing. The continuous corrugated metal films are far simpler structures to observe extraordinary transmission, circumventing the difficult process of etching the metal film. Such continuous metal films with ultrathin regions are simple platforms for non-linear optics, plasmonics, and biological and chemical sensing.« less

  3. Metallic seal for thermal barrier coating systems

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor)

    1990-01-01

    The invention is particularly concerned with sealing thermal barrier coating systems of the type in use and being contemplated for use in diesel and other internal combustion engines. The invention also would find application in moderately high temperature regions of gas turbine engines and any other application employing a thermal barrier coating at moderate temperatures. Ni-35Cr-6Al-1Y, Ni-35Cr-6Al-1Yb, or other metallic alloy denoted as MCrAlx is applied over a zirconia-based thermal barrier overlayer. The close-out layer is glass-bead preened to densify its surface. This seals and protects the thermal barrier coating system.

  4. Rapidly solidified metal coatings by peen plating

    NASA Technical Reports Server (NTRS)

    Chu, H. P.

    1987-01-01

    Specimens of 7075-T6 aluminum alloy were peen plated with rapidly solidified tin-lead and aluminum powders, and the cross-sections of the coated specimens were examined by light and electron microscopy. The properties of the peen plated specimens were also compared with those of shot peened specimens without any coating. It is found that peen plating with rapidly solidified metals improves the fatigue properties of the coated samples to a greater extent than shot peening alone. Specimens of 7075-T6 alloy peen plated with rapidly solidified tin-lead and aluminum exhibited better fatigue resistance than shot peened specimens in both air and salt water.

  5. Applications of thin carbon coatings and films in injection molding

    NASA Astrophysics Data System (ADS)

    Cabrera, Eusebio Duarte

    In this research, the technical feasibility of two novel applications of thin carbon coatings is demonstrated. The first application consists of using thin carbon coatings on molds for molding ultra-thin plastic parts (<0.5 mm thickness) with lower pressures by promoting wall slip. The second application consists of a new approach to provide electromagnetic interference (EMI) shielding for plastic parts using in mold coated nanoparticle thin films or nanopapers to create a conductive top layer. During this research, the technical feasibility of a new approach was proven which provides injection molding of ultra-thin parts at lower pressures, without the need of fast heating/fast cooling or other expensive mold modification. An in-house developed procedure by other members of our group, was employed for coating the mold surface using chemical vapor deposition (CVD) resulting in a graphene coating with carbide bonding to the mold surface. The coating resulted in a significant decrease of surface friction and consequently easiness of flow when compared to their uncoated counterparts. Thermoplastic polymers and their composites are a very attractive alternative but are hindered by the non-conductive nature of polymers. There are two general approaches used to date to achieve EMI shielding for plastic products. One is to spray a conductive metal coating onto the plastic surface forming a layer that must maintain its shielding effectiveness (SE), and its adhesion to the plastic throughout the expected life of the product. However, metal coatings add undesirable weight and tend to corrode over time. Furthermore, scratching the coating may create shielding failure; therefore, a protective topcoat may be required. The other approach is to use polymer composites filled with conductive fillers such as carbon black (CB), carbon nanofiber (CNF), and carbon nanotube (CNT). While conductive fillers may increase the electrical conductivity of polymer composites, the loading of

  6. Study of two different thin film coating methods in transmission laser micro-joining of thin Ti-film coated glass and polyimide for biomedical applications.

    PubMed

    Sultana, T; Georgiev, G L; Baird, R J; Auner, G W; Newaz, G; Patwa, R; Herfurth, H J

    2009-07-01

    Biomedical devices and implants require precision joining for hermetic sealing which can be achieved with low power lasers. The effect of two different thin metal film coating methods was studied in transmission laser micro-joints of titanium-coated glass and polyimide. The coating methods were cathodic arc physical vapor deposition (CA-PVD) and electron beam evaporation (EB-PVD). Titanium-coated glass joined to polyimide film can have neural electrode application. The improvement of the joint quality will be essential for robust performance of the device. Low power fiber laser (wave length = 1100 nm) was used for transmission laser micro-joining of thin titanium (Ti) film (approximately 200 nm) coated Pyrex borosilicate 7740 glass wafer (0.5 mm thick) and polyimide (Imidex) film (0.2 mm thick). Ti film acts as the coupling agent in the joining process. The Ti film deposition rate in the CA-PVD was 5-10 A/s and in the EB-PVD 1.5 A/s. The laser joint strength was measured by a lap shear test, the Ti film surfaces were analyzed by atomic force microscopy (AFM) and the lap shear tested joints were analyzed by optical microscopy and scanning electron microscopy (SEM). The film properties and the failure modes of the joints were correlated to joint strength. The CA-PVD produced around 4 times stronger laser joints than EB-PVD. The adhesion of the Ti film on glass by CA-PVD is better than that of the EB-PVD method. This is likely to be due to a higher film deposition rate and consequently higher adhesion or sticking coefficient for the CA-PVD particles arriving on the substrate compared to that of the EB-PVD film. EB-PVD shows poor laser bonding properties due to the development of thermal hotspots which occurs from film decohesion. PMID:19627828

  7. Photobiomolecular metallic particles and films

    DOEpatents

    Hu, Zhong-Cheng

    2003-05-06

    The method of the invention is based on the unique electron-carrying function of a photocatalytic unit such as the photosynthesis system I (PSI) reaction center of the protein-chlorophyll complex isolated from chloroplasts. The method employs a photo-biomolecular metal deposition technique for precisely controlled nucleation and growth of metallic clusters/particles, e.g., platinum, palladium, and their alloys, etc., as well as for thin-film formation above the surface of a solid substrate. The photochemically mediated technique offers numerous advantages over traditional deposition methods including quantitative atom deposition control, high energy efficiency, and mild operating condition requirements.

  8. METAL COATED ARTICLES AND METHOD OF MAKING

    DOEpatents

    Eubank, L.D.

    1958-08-26

    A method for manufacturing a solid metallic uranium body having an integral multiple layer protective coating, comprising an inner uranium-aluminum alloy firmly bonded to the metallic uranium is presented. A third layer of silver-zinc alloy is bonded to the zinc-aluiminum layer and finally a fourth layer of lead-silver alloy is firmly bonded to the silver-zinc layer.

  9. Channel cracks in atomic-layer and molecular-layer deposited multilayer thin film coatings

    SciTech Connect

    Long, Rong; Dunn, Martin L.

    2014-06-21

    Metal oxide thin film coatings produced by atomic layer deposition have been shown to be an effective permeation barrier. The primary failure mode of such coatings under tensile loads is the propagation of channel cracks that penetrate vertically into the coating films. Recently, multi-layer structures that combine the metal oxide material with relatively soft polymeric layers produced by molecular layer deposition have been proposed to create composite thin films with desired properties, including potentially enhanced resistance to fracture. In this paper, we study the effects of layer geometry and material properties on the critical strain for channel crack propagation in the multi-layer composite films. Using finite element simulations and a thin-film fracture mechanics formalism, we show that if the fracture energy of the polymeric layer is lower than that of the metal oxide layer, the channel crack tends to penetrate through the entire composite film, and dividing the metal oxide and polymeric materials into thinner layers leads to a smaller critical strain. However, if the fracture energy of the polymeric material is high so that cracks only run through the metal oxide layers, more layers can result in a larger critical strain. For intermediate fracture energy of the polymer material, we developed a design map that identifies the optimal structure for given fracture energies and thicknesses of the metal oxide and polymeric layers. These results can facilitate the design of mechanically robust permeation barriers, an important component for the development of flexible electronics.

  10. Superhardness effect in transition-metal diborides films

    NASA Astrophysics Data System (ADS)

    Bazhin, A. I.; Goncharov, A. A.; Pogrebnyak, A. D.; Stupak, V. A.; Goncharova, S. A.

    2016-06-01

    The structure, composition, and properties of transition-metal diboride films have been studied. It was shown that they are characterized by a wide range of structural states, namely from amorphous-like to nanocrystalline with crystallite sizes of 1-50 nm. The characteristic peculiarity of the structure of film transition-metal diborides with high physical and mechanical properties is the formation of a nanocrystalline (columnar) structure with the growth texture in plane [00.1] and a nanocrystallite size of 20-50 nm. The element composition of a superhard highly textured film transition-metal diborides was studied by ion mass spectrometry and Auger electron spectroscopy. The overstoichiometry effect in nanocrystalline transitionmetal diboride films is explained. It was shown that this effect is related to the formation of an additional B⎯B covalent bond, which is realized at subgrain boundaries and leads to the appearance of superhardness in the formed coatings.

  11. Mesoporous titanium dioxide coating for metallic implants.

    PubMed

    Xia, Wei; Grandfield, Kathryn; Hoess, Andreas; Ballo, Ahmed; Cai, Yanling; Engqvist, Håkan

    2012-01-01

    A bioactive mesoporous titanium dioxide (MT) coating for surface drug delivery has been investigated to develop a multifunctional implant coating, offering quick bone bonding and biological stability. An evaporation induced self-assembly (EISA) method was used to prepare a mesoporous titanium dioxide coating of the anatase phase with BET surface area of 172 m(2)/g and average pore diameter of 4.3 nm. Adhesion tests using the scratch method and an in situ screw-in/screw-out technique confirm that the MT coating bonds tightly with the metallic substrate, even after removal from bone. Because of its high surface area, the bioactivity of the MT coating is much better than that of a dense TiO(2) coating of the same composition. Quick formation of hydroxyapatite (HA) in vitro can be related to enhance bonding with bone. The uptake of antibiotics by the MT coating reached 13.4 mg/cm(3) within a 24 h loading process. A sustained release behavior has been obtained with a weak initial burst. By using Cephalothin as a model drug, drug loaded MT coating exhibits a sufficient antibacterial effect on the material surface, and within millimeters from material surface, against E.coli. Additionally, the coated and drug loaded surfaces showed no cytotoxic effect on cell cultures of the osteoblastic cell line MG-63. In conclusion, this study describes a novel, biocompatiblemesoporous implant coating, which has the ability to induce HA formation and could be used as a surface drug-delivery system. PMID:21954047

  12. High-emittance coatings on metal substrates

    NASA Technical Reports Server (NTRS)

    Emanuelson, R. C.; Luoma, W. L.; Walek, W. J.

    1968-01-01

    High-emittance coatings of iron, calcium, and zirconium titanates thermally sprayed on stainless steel, columbium-1 percent zirconium, and beryllium substrates promote and control radiative heat transfer from the metal substrates. Adherence, compatibility and emittance stability at elevated temperature and high vacuum were evaluated.

  13. Smoothing of ultrathin silver films by transition metal seeding

    NASA Astrophysics Data System (ADS)

    Anders, André; Byon, Eungsun; Kim, Dong-Ho; Fukuda, Kentaro; Lim, Sunnie H. N.

    2006-11-01

    The nucleation and coalescence of silver islands on coated glass was investigated by in situ measurements of the sheet resistance. Sub-monolayer amounts of niobium and other transition metals were deposited prior to the deposition of silver. It was found that in some cases, the transition metals lead to coalescence of silver at nominally thinner films with smoother topology. The smoothing or roughening effects by the presence of the transition metal can be explained by kinetically limited transition metal islands growth and oxidation, followed by defect-dominated nucleation of silver.

  14. Simple Methods for Production of Nanoscale Metal Oxide Films from Household Sources

    ERIC Educational Resources Information Center

    Campbell, Dean J.; Baliss, Michelle S.; Hinman, Jordan J.; Ziegenhorn, John W.; Andrews, Mark J.; Stevenson, Keith J.

    2013-01-01

    Production of thin metal oxide films was recently explored as part of an outreach program with a goal of producing nanoscale structures with household items. Household items coated with various metals or titanium compounds can be heated to produce colorful films with nanoscale thicknesses. As part of a materials chemistry laboratory experiment…

  15. Sol-gel metal oxide and metal oxide/polymer multilayers applied by meniscus coating

    SciTech Connect

    Britten, J.A.; Thomas, I.M.

    1993-10-01

    We are developing a meniscus coating process for manufacturing large-aperture dielectric multilayer high reflectors (HR`s) at ambient conditions from liquid suspensions. Using a lab-scale coater capable of coating 150 mm square substrates, we have produced several HR`s which give 99% + reflection with 24 layers and with edge effects confined to about 10 mm. In calendar 1993 we are taking delivery of an automated meniscus coating machine capable of coating substrates up to 400 mm wide and 600 mm long. The laser-damage threshold and failure stress of sol-gel thin films can be substantially increased through the use of soluble polymers which act as binders for the metal oxide particles comprising the deposited film. Refractive index control of the film is also possible through varying the polymer/oxide ratio. Much of our present effort present is in optimizing oxide particle/binder/solvent formulations for the high-index material. Films from colloidal zirconia strengthened with polyvinylpyrollidone (PVP) have given best results to date. An increase in the laser damage threshold (LDT) for single layers has been shown to significantly increase with increased polymer loading, but as yet the LDT for multilayer stacks remains low.

  16. Thin films of mixed metal compounds

    DOEpatents

    Mickelsen, Reid A.; Chen, Wen S.

    1985-01-01

    A compositionally uniform thin film of a mixed metal compound is formed by simultaneously evaporating a first metal compound and a second metal compound from independent sources. The mean free path between the vapor particles is reduced by a gas and the mixed vapors are deposited uniformly. The invention finds particular utility in forming thin film heterojunction solar cells.

  17. Indium doped zinc oxide nanowire thin films for antireflection and solar absorber coating applications

    SciTech Connect

    Shaik, Ummar Pasha; Krishna, M. Ghanashyam

    2014-04-24

    Indium doped ZnO nanowire thin films were prepared by thermal oxidation of Zn-In metal bilayer films at 500°C. The ZnO:In nanowires are 20-100 nm in diameter and several tens of microns long. X-ray diffraction patterns confirm the formation of oxide and indicate that the films are polycrystalline, both in the as deposited and annealed states. The transmission which is <2% for the as deposited Zn-In films increases to >90% for the ZnO:In nanowire films. Significantly, the reflectance for the as deposited films is < 10% in the region between 200 to 1500 nm and < 2% for the nanowire films. Thus, the as deposited films can be used solar absorber coatings while the nanowire films are useful for antireflection applications. The growth of nanowires by this technique is attractive since it does not involve very high temperatures and the use of catalysts.

  18. Thin film hydrous metal oxide catalysts

    DOEpatents

    Dosch, Robert G.; Stephens, Howard P.

    1995-01-01

    Thin film (<100 nm) hydrous metal oxide catalysts are prepared by 1) synthesis of a hydrous metal oxide, 2) deposition of the hydrous metal oxide upon an inert support surface, 3) ion exchange with catalytically active metals, and 4) activating the hydrous metal oxide catalysts.

  19. Protective coatings of metal surfaces by cold plasma treatment

    NASA Technical Reports Server (NTRS)

    Manory, R.; Grill, A.

    1985-01-01

    The cold plasma techniques for deposition of various types of protective coatings are reviewed. The main advantage of these techniques for deposition of ceramic films is the lower process temperature, which enables heat treating of the metal prior to deposition. In the field of surface hardening of steel, significant reduction of treatment time and energy consumption were obtained. A simple model for the plasma - surface reactions in a cold plasma system is presented, and the plasma deposition techniques are discussed in view of this model.

  20. Does metal coating improve the durability of silicone voice prostheses?

    PubMed

    Arweiler-Harbeck, D; Sanders, A; Held, M; Jerman, M; Ehrich, H; Jahnke, K

    2001-07-01

    Voice prostheses, which are used for voice rehabilitation in cancer patients after laryngectomy, usually become colonized with a mixed biofilm of bacteria and Candida after 2-4 months and lose their efficiency. It is essential to ensure the stability and biocompatibility of these implants. With the aid of surface frame analysis we have shown that local antifungal treatment is inadequate for eliminating the deep infiltration and encapsulation of Candida colonies in silicone. A surface that prevents the adhesion of microorganisms is required. Because of its special properties there are few methods available for coating silicone. We employed, for the first time, a new method of surface modification using anodic vacuum arc coating. Using this method it was possible to obtain a solid film of gold or titanium metal with a layer thickness < 100 nm. Resistance against Candida colonization and destruction of coated prostheses were tested both in vitro and in vivo. A titanium coating seemed to provide the optimal solution to the problem, because surface adhesion and the smoothness of the material appeared to be superior to those of a gold coating. PMID:11583401

  1. Development of an all-metal thick film cost affective metallization system for solar cells

    NASA Technical Reports Server (NTRS)

    Ross, B.

    1981-01-01

    An economical thick film solar cell contact for high volume production of low cost silicon solar array modules was investigated. All metal screenable pastes using base metals were studied. Solar cells with junction depths varying by a factor of 3.3, with and without a deposited oxide coating were used. Cells were screened and fired by a two step firing process. Adhesion and metallurgical results are unsatisfactory. No electrical information is obtained due to inadequate contact adhesion.

  2. Bioactive glass coatings for orthopedic metallic implants

    SciTech Connect

    Lopez-Esteban, Sonia; Saiz, Eduardo; Fujino, Sigheru; Oku, Takeo; Suganuma, Katsuaki; Tomsia, Antoni P.

    2003-06-30

    The objective of this work is to develop bioactive glass coatings for metallic orthopedic implants. A new family of glasses in the SiO2-Na2O-K2O-CaO-MgO-P2O5 system has been synthesized and characterized. The glass properties (thermal expansion, softening and transformation temperatures, density and hardness) are in line with the predictions of established empirical models. The optimized firing conditions to fabricate coatings on Ti-based and Co-Cr alloys have been determined and related to the glass properties and the interfacial reactions. Excellent adhesion to alloys has been achieved through the formation of 100-200 nm thick interfacial layers (Ti5Si3 on Ti-based alloys and CrOx on Co-Cr). Finally, glass coatings, approximately 100 mu m thick, have been fabricated onto commercial Ti alloy-based dental implants.

  3. The gravity effect on spin coating glucose thin film

    NASA Astrophysics Data System (ADS)

    Han, P.; Wang, H.

    2016-07-01

    We demonstrate the gravity effect on spin-coated glucose film by comparing properties of films fabricated by two different methods: erected spin coating (ESC) and inverted spin coating (ISC). A “Bi-Layer” model, i.e. substrate effect layer and free layer, for spin coating is proposed to analyze the gravity effect on spin coating process which offers a more accurate prediction on film thickness. The thickness and deposition pattern are different in samples fabricated by ESC and ISC methods in titrating-repeated spin coating experiment. Finally, in a glucose coating/ferromagnetic composite structure, an enhanced Kerr rotation with the enhancement factor of 2.11 is achieved by ISC method.

  4. Method of producing thermally sprayed metallic coating

    DOEpatents

    Byrnes, Larry Edward; Kramer, Martin Stephen; Neiser, Richard A.

    2003-08-26

    The cylinder walls of light metal engine blocks are thermally spray coated with a ferrous-based coating using an HVOF device. A ferrous-based wire is fed to the HVOF device to locate a tip end of the wire in a high temperature zone of the device. Jet flows of oxygen and gaseous fuel are fed to the high temperature zone and are combusted to generate heat to melt the tip end. The oxygen is oversupplied in relation to the gaseous fuel. The excess oxygen reacts with and burns a fraction of the ferrous-based feed wire in an exothermic reaction to generate substantial supplemental heat to the HVOF device. The molten/combusted metal is sprayed by the device onto the walls of the cylinder by the jet flow of gases.

  5. Method of coating graphite tubes with refractory metal carbides

    DOEpatents

    Wohlberg, C.

    1973-12-11

    A method of coating graphite tubes with a refractory metal carbide is described. An alkali halide is reacted with a metallic oxide, the metallic portion being selected from the IVth or Vth group of the Periodic Table, the resulting salt reacting in turn with the carbon to give the desired refractory metal carbide coating. (Official Gazette)

  6. Sustainable films and coatings from hemicelluloses: a review.

    PubMed

    Hansen, Natanya M L; Plackett, David

    2008-06-01

    This review summarizes the results of past research on films and coatings from hemicelluloses, biopolymers that are as yet relatively unexploited commercially. The targeted uses of hemicelluloses have primarily been packaging films and coatings for foodstuffs as well as biomedical applications. Oxygen permeability of hemicellulose films, an important characteristic for food packaging, was typically comparable to values found for other biopolymer films such as amylose and amylopectin. As expected, the modification of hemicelluloses to create more hydrophobic films reduced the water vapor permeability. However, modified hemicellulose coatings intended for food still exhibited water vapor permeabilities several magnitudes higher than those of other polymers currently used for this purpose. Research on hemicelluloses for biomedical applications has included biocompatible hydrogels and coatings and material surfaces with enhanced cell affinity. Numerous possibilities exist for chemically modifying hemicelluloses, and fundamental studies of films from modified hemicelluloses have identified other potential applications, including selective membranes. PMID:18457452

  7. Instrumental color control for metallic coatings

    NASA Astrophysics Data System (ADS)

    Chou, W.; Han, Bing; Cui, Guihua; Rigg, Bryan; Luo, Ming R.

    2002-06-01

    This paper describes work investigating a suitable color quality control method for metallic coatings. A set of psychological experiments was carried out based upon 50 pairs of samples. The results were used to test the performance of various color difference formulae. Different techniques were developed by optimising the weights and/or the lightness parametric factors of colour differences calculated from the four measuring angles. The results show that the new techniques give a significant improvement compared to conventional techniques.

  8. Metal-Enhanced Fluorescence: Ultrafast Energy Transfer from Dyes in a Polymer Film to Metal Nanoparticles.

    PubMed

    Lee, Jaebeom; Pang, Yoonsoo

    2016-02-01

    Fluorescence from dye molecules dispersed in thin polymer layers increases by 20-25 times when a silver island film exists beneath the layer. Polymer layers of <100 nm thick cover the silver island film to minimize emission quenching from direct contact and also keep the dye molecules in close proximity to the metal nanosurface for possible fluorescence enhancements by silver island film. We report an ultrafast radiation process of ~400 ps lifetime from the surface plasmons of silver nanoparticles observed in time-resolved fluorescence of rhodamine 6G and DCM in thin polymer films coated on silver island surface. The ultrafast energy transfer and fluorescence from metal nanoparticles might be strongly related to the efficiency of metal-enhanced fluorescence. PMID:27433635

  9. Wear Resistance of Coating Films on Hob Teeth

    NASA Astrophysics Data System (ADS)

    Umezaki, Yoji; Funaki, Yoshiyuki; Kurokawa, Syuhei; Ohnishi, Osamu; Doi, Toshiro

    The wear resistance of coating films on hob teeth is investigated through the simulated hobbing tests with a flytool. The coating films on hob teeth are titanium family ceramics such as TiN, TiCN, TiSiN and TiAlN and aluminum chromium family ceramics such as AlCrN and AlCrSiN. The wear of coated tools is shown about film thickness, film materials, ingredient ratio in a film component and the oxidization of coating films. The oxidization is clarified from a result of the influence on the crater wear progress through wear cutting tests in atmosphere of nitrogen gas or oxygen gas. The oxidization of TiAlN coating films produces oxide products on the tool rake face, and this oxidation relates to the amount of crater wear. The increase of aluminum concentration in the TiAlN film improves the crater wear resistance in air atmosphere, while it has a reverse effect in nitrogen gases. The AlCrSiN film has effective wear resistance against the abrasive wear and/or oxidization wear. The oxidation film formed on the AlCrSiN film is very firm and this suppresses the oxidation wear on the rake face and works against the abrasive wear advantageously.

  10. Liquid Galvanic Coatings for Protection of Imbedded Metals

    NASA Technical Reports Server (NTRS)

    MacDowell, Louis G. (Inventor); Curran, Joseph J. (Inventor)

    2003-01-01

    Coating compositions and methods of their use are described herein for the reduction of corrosion in imbedded metal structures. The coatings are applied as liquids to an external surface of a substrate in which the metal structures are imbedded. The coatings are subsequently allowed to dry. The liquid applied coatings provide galvanic protection to the imbedded metal structures. Continued protection can be maintained with periodic reapplication of the coating compositions, as necessary, to maintain electrical continuity. Because the coatings may be applied using methods similar to standard paints, and because the coatings are applied to external surfaces of the substrates in which the metal structures are imbedded, the corresponding corrosion protection may be easily maintained. The coating compositions are particularly useful in the protection of metal-reinforced concrete.

  11. Optoacoustic method for determination of submicron metal coating properties: Theoretical consideration

    SciTech Connect

    Pelivanov, Ivan M.; Kopylova, Daria S.; Podymova, Natalia B.; Karabutov, Alexander A.

    2009-07-01

    The goal of this work is theoretical consideration of the optoacoustic (OA) conversion in the system consisting of a metal film deposited on a transparent dielectric substrate and covered by a transparent liquid. This consideration implies a method for nondestructive evaluation of submicron metal coatings. The main principle of the method is the following. Irradiation of the metal film by a nanosecond laser pulse leads to transient heating and expansion of the film that in turn results in the generation of an acoustic signal. The waveform of the signal results from two contributions: the 'primary' signal from the thermal expansion of the metal film, which repeats the temporal profile of the laser pulse envelope, and the 'secondary' signal, which originates from the thermal expansion of the adjacent liquid layer. Due to low thermal conductivity of liquid compared to metal, the liquid accumulates heat that is released in metal and produces that secondary contribution into the OA conversion. This contribution is very sensitive to the properties of the film. The influence of the film thickness and its thermophysical parameters on the frequency-dependent efficiency of OA conversion and on the temporal profile of excited OA signals is discussed in detail. Based on these results, the method for nondestructive evaluation of submicron metal coatings properties is proposed.

  12. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    PubMed Central

    Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  13. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    PubMed

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  14. Development of alloy-film coated dispenser cathode for terahertz vacuum electron devices application

    NASA Astrophysics Data System (ADS)

    Barik, R. K.; Bera, A.; Raju, R. S.; Tanwar, A. K.; Baek, I. K.; Min, S. H.; Kwon, O. J.; Sattorov, M. A.; Lee, K. W.; Park, G.-S.

    2013-07-01

    High power terahertz vacuum electron devices demand high current density and uniform emission dispenser cathode. It was found that the coating of noble metals e.g., Os, Ir, and Re on the surface of tungsten dispenser cathodes enhances the emission capabilities and uniformity. Hence metal coated cathode might be the best candidate for terahertz devices applications. In this study, ternary-alloy-film cathode (2Os:2Re:1 W) and Os coated cathode have been developed and the results are presented. The cathodes made out of this alloy coating showed 1.5 times higher emission and 0.02 eV emission uniformity as compared to those of simply Os coated cathodes which can be used in terahertz devices application.

  15. Extraordinary optical transmission in nanopatterned ultrathin metal films without holes

    NASA Astrophysics Data System (ADS)

    Peer, Akshit; Biswas, Rana

    2016-02-01

    We experimentally and theoretically demonstrate that a continuous gold film on a periodically textured substrate exhibits extraordinary optical transmission, even though no holes were etched in the film. Our film synthesis started by nanoimprinting a periodic array of nanocups with a period of ~750 nm on a polystyrene film over a glass substrate. A thin non-conformal gold film was sputter-deposited on the polystyrene by angle-directed deposition. The gold film was continuous with spatial thickness variation, the film being thinnest at the bottom of the nanocup. Measurements revealed an extraordinary transmission peak at a wavelength just smaller than the period, with an enhancement of ~2.5 compared to the classically expected value. Scattering matrix simulations model well the transmission and reflectance measurements when an ultrathin gold layer (~5 nm), smaller than the skin depth is retained at the bottom of the nanocups. Electric field intensities are enhanced by >100 within the nanocup, and ~40 in the ultrathin gold layer causing transmission through it. We show a wavelength red-shift of ~30 nm in the extraordinary transmission peak when the nanocups are coated with a thin film of a few nanometers, which can be utilized for biosensing. The continuous corrugated metal films are far simpler structures to observe extraordinary transmission, circumventing the difficult process of etching the metal film. Such continuous metal films with ultrathin regions are simple platforms for non-linear optics, plasmonics, and biological and chemical sensing.We experimentally and theoretically demonstrate that a continuous gold film on a periodically textured substrate exhibits extraordinary optical transmission, even though no holes were etched in the film. Our film synthesis started by nanoimprinting a periodic array of nanocups with a period of ~750 nm on a polystyrene film over a glass substrate. A thin non-conformal gold film was sputter-deposited on the polystyrene by

  16. Metal-Film Hall-Effect Devices

    NASA Technical Reports Server (NTRS)

    Peters, Palmer N.

    1994-01-01

    Large positive and negative Hall coefficients achievable. Family of Hall-effect devices made from multilayer metal films instead of semiconductor materials. Metal films easier to fabricate; formed by deposition on variety of substrates, and leads readily attached to them. Fabricated with larger areas, potentially more reliable, and less affected by impurities. Also used to measure magnetic fields. Devices especially useful at low temperatures.

  17. Flexible Thin Metal Film Thermal Sensing System

    NASA Technical Reports Server (NTRS)

    Thomsen, Donald Laurence (Inventor)

    2012-01-01

    A flexible thin metal film thermal sensing system is provided. A thermally-conductive film made from a thermally-insulating material is doped with thermally-conductive material. At least one layer of electrically-conductive metal is deposited directly onto a surface of the thermally-conductive film. One or more devices are coupled to the layer(s) to measure an electrical characteristic associated therewith as an indication of temperature.

  18. A Metasurface Anti-reflection Coating for Enhancing Surface Plasmon-Polariton of Metallic Hole Array

    NASA Astrophysics Data System (ADS)

    Bhattarai, Khagendra; Jeon, Jiyeon; Kim, Jun; Ku, Zahyun; Lee, Sang Jun; Zhou, Jiangfeng; Usf, Usa Collaboration; Kriss, Korea Collaboration; Afrl, Usa Collaboration

    We demonstrate a metasurface made of metallic disk resonator array as an anti-reflection (AR) coating to enhance (reduce) the transmission (reflection) through metal hole array (MHA). Our result show that the simulated (measured) transmission at the first order surface plasmon-polariton (SPP) resonance is increased up to 82 %(88%) compared to uncoated MHA. The electric field of the surface wave is also enhanced by 33%. Using an effective medium theory, we show that the metasurface operates at off-resonance wavelengths and can be understood as a thin film that exhibits high effective permittivity (~30) with very low loss (loss tangent ~0.005). Thus we reveal the mechanism of the metasurface AR coating as the traditional thin film AR coating. With tunable effective permittivity, our structure provides great flexibility to achieve AR coating for general substance at any wavelength.

  19. Electrodes synthesized from carbon nanostructures coated with a smooth and conformal metal adlayer

    DOEpatents

    Adzic, Radoslav; Harris, Alexander

    2014-04-15

    High-surface-area carbon nanostructures coated with a smooth and conformal submonolayer-to-multilayer thin metal films and their method of manufacture are described. The preferred manufacturing process involves the initial oxidation of the carbon nanostructures followed by a surface preparation process involving immersion in a solution with the desired pH to create negative surface dipoles. The nanostructures are subsequently immersed in an alkaline solution containing a suitable quantity of non-noble metal ions which adsorb at surface reaction sites. The metal ions are then reduced via chemical or electrical means. The nanostructures are exposed to a solution containing a salt of one or more noble metals which replace adsorbed non-noble surface metal atoms by galvanic displacement. The process can be controlled and repeated to obtain a desired film coverage. The resulting coated nanostructures may be used, for example, as high-performance electrodes in supercapacitors, batteries, or other electric storage devices.

  20. Metallic coatings on silicon substrates, and methods of forming metallic coatings on silicon substrates

    DOEpatents

    Branagan, Daniel J.; Hyde, Timothy A.; Fincke, James R.

    2008-03-11

    The invention includes methods of forming a metallic coating on a substrate which contains silicon. A metallic glass layer is formed over a silicon surface of the substrate. The invention includes methods of protecting a silicon substrate. The substrate is provided within a deposition chamber along with a deposition target. Material from the deposition target is deposited over at least a portion of the silicon substrate to form a protective layer or structure which contains metallic glass. The metallic glass comprises iron and one or more of B, Si, P and C. The invention includes structures which have a substrate containing silicon and a metallic layer over the substrate. The metallic layer contains less than or equal to about 2 weight % carbon and has a hardness of at least 9.2 GPa. The metallic layer can have an amorphous microstructure or can be devitrified to have a nanocrystalline microstructure.

  1. Evaluation of a non-catalytic coating for metallic TPS

    NASA Technical Reports Server (NTRS)

    Pittman, C. M.; Brown, R. D.; Shideler, J. L.

    1984-01-01

    A commercially available ceramic coating was evaluated for application to metallic heat shields for Shuttle-type entry vehicles. Coated Inconel 617 specimens were subjected to thermal shock cycles, surface emittances were measured, and surface equilibrium temperatures were measured for coated and oxidized specimens exposed to an arc-tunnel environment. The coating adhered very well to the metal and appeared to be very non-catalytic.

  2. Sputtered metallic coatings for optical fibers used in high-temperature environments

    NASA Astrophysics Data System (ADS)

    Gunther, Michael F.; Zeakes, Jason S.; Lieber, Donald E.; May, Russell G.; Claus, Richard O.

    1994-05-01

    Rf and dc planar magnetron sputtering systems were used to deposit high-temperature nickel- based super alloys, INCONEL 617, 625, Haynes 214, and thin films of palladium, as coatings on optical fibers for use in temperatures approaching 1000 degree(s)C. The nickel-based alloy coatings were applied on-line as the optical fiber was drawn, minimizing the exposure of the fiber to the deleterious effects of humidity. The thin film coatings of pure metals were sputtered using a new rf magnetron sputtering system custom designed and built for the Fiber and Electro Optics Research Center. The resulting coatings were analyzed using scanning electron microscopy, Auger electron microscopy, and energy dispersive x-ray spectroscopy. The coated fibers exhibit promise for embedded sensors in high temperature, high load composites used for advanced aerospace and energy applications.

  3. High-reflectance composite metal coatings for planar-integrated free-space optics.

    PubMed

    Gruber, Matthias; Seiler, Thomas; Wei, An-Chi

    2006-02-01

    For planar-integrated free-space optical (PIFSO) systems high-reflectance thin-film coatings are crucial. Evaporated metal films are preferred for their relative technological simplicity. We propose a three-layer Al-Ag-Al coating composition that combines the high reflectance of Ag with the chemical passivity of Al and its good adherence to glass. Two special measures are taken to prevent delamination: one is an anchoring of the edges of the coating in narrow ditches that are etched into the substrate and the other is the use of an adhesive Al underlayer; to reduce absorption this underlayer is implemented only in sparsely distributed discrete areas. The optical properties of such composite coatings are investigated theoretically. The fabrication complexity is only slightly increased compared to PIFSO systems with one-layer Al reflectors. In experimental tests we verified a reflectance of approximately 98% and an adherence comparable to that of simple Al coatings. PMID:16485677

  4. A shape-recovery polymer coating for the corrosion protection of metallic surfaces.

    PubMed

    Lutz, Alexander; van den Berg, Otto; Van Damme, Jonas; Verheyen, Karen; Bauters, Erwin; De Graeve, Iris; Du Prez, Filip E; Terryn, Herman

    2015-01-14

    Self-healing polymer coatings are a type of smart material aimed for advanced corrosion protection of metals. This paper presents the synthesis and characterization of two new UV-cure self-healing coatings based on acrylated polycaprolactone polyurethanes. On a macroscopic scale, the cured films all show outstanding mechanical properties, combining relatively high Young's modulus of up to 270 MPa with a strain at break above 350%. After thermal activation the strained films recover up to 97% of their original length. Optical and electron microscopy reveals the self-healing properties of these coatings on hot dip galvanized steel with scratches and microindentations. The temperature-induced closing of such defects restores the corrosion protection and barrier properties of the coating as shown by electrochemical impedance spectroscopy and scanning vibrating electrode technique. Therefore, such coatings are a complementary option for encapsulation-based autonomous corrosion protection systems. PMID:25517028

  5. Abrasion resistance of biaxially oriented polypropylene films coated with nanocomposite hard coatings

    NASA Astrophysics Data System (ADS)

    Wang, Jing; Zhu, Yaofeng; Fu, Yaqin

    2013-11-01

    KMnO4-treated, functionalized, biaxially oriented polypropylene (BOPP) films coated with nano-silica hybrid material were synthesized. The abrasion resistance of the films was examined using a reciprocating fabric abrasion tester. Functional groups were confirmed by Fourier-transform infrared spectroscopy. Contact angle measurements were performed on the BOPP film surface to quantify the effectiveness of the functionalization. Results indicate that the abrasion resistance and roughness of the composite film were significantly affected by the modification of the BOPP film. Water surface contact angle of the modified BOPP films decreased from 90.1° to 71.4°,when KMnO4 concentration increased from 0 M to 0.25 M. Wettability of the BOPP films clearly improved after KMnO4 treatment. Abrasion resistance of the functionalized films coated with hybrid materials improved by 27.4% compared with that of the original film.

  6. Platinum-coated non-noble metal-noble metal core-shell electrocatalysts

    DOEpatents

    Adzic, Radoslav; Zhang, Junliang; Mo, Yibo; Vukmirovic, Miomir

    2015-04-14

    Core-shell particles encapsulated by a thin film of a catalytically active metal are described. The particles are preferably nanoparticles comprising a non-noble core with a noble metal shell which preferably do not include Pt. The non-noble metal-noble metal core-shell nanoparticles are encapsulated by a catalytically active metal which is preferably Pt. The core-shell nanoparticles are preferably formed by prolonged elevated-temperature annealing of nanoparticle alloys in an inert environment. This causes the noble metal component to surface segregate and form an atomically thin shell. The Pt overlayer is formed by a process involving the underpotential deposition of a monolayer of a non-noble metal followed by immersion in a solution comprising a Pt salt. A thin Pt layer forms via the galvanic displacement of non-noble surface atoms by more noble Pt atoms in the salt. The overall process is a robust and cost-efficient method for forming Pt-coated non-noble metal-noble metal core-shell nanoparticles.

  7. Controlling film topography to form highly hydrophobic waterborne coatings.

    PubMed

    López, Ana B; de la Cal, José C; Asua, José M

    2016-08-17

    Coatings have a tremendous impact on economy as they reduce corrosion that has an estimated cost of 3% of the world's GDP. Hydrophobic coatings are particularly efficient for this purpose and the challenge is to produce cost effective and environmentally friendly, highly hydrophobic, cohesive and non-porous coatings applicable to large and irregular surfaces. This work shows that this goal can be achieved by forming wrinkles on the surface of waterborne coatings through fine-tuning of the film forming conditions. The proof of concept was demonstrated by using waterborne dispersions of copolymers of 1H,1H,2H,2H-perfluorodecyl acrylate and 2-ethylhexyl acrylate, and using the temperature and hardness of the copolymer as control variables during film formation. This allowed the formation of transparent films with a wrinkled surface that had a contact angle of 133°, which represents an increase of 20° with respect to the film cast under standard conditions. PMID:27476531

  8. Ion-beam-assisted deposition of biaxially aligned yttria-stabilized zirconia template films on metallic substrates for YBCO-coated conductors

    NASA Astrophysics Data System (ADS)

    Ma, B.; Li, M.; Fisher, B. L.; Balachandran, U.

    2002-07-01

    Biaxially textured yttria-stabilized zirconia (YSZ) films were grown on mechanically polished Hastelloy C276 (HC) substrates by ion-beam-assisted deposition and electron-beam evaporation. The surface root-mean-square (RMS) roughness of the polished HC substrates was ≈3 nm, as measured by atomic force microscopy (AFM). A water-cooled sample stage was used to hold the substrate temperature below 100 °C during deposition. RMS roughness of ≈3.3 nm was measured on the deposited YSZ films by AFM. X-ray pole figures were conducted for texture analysis; in-plane texture measured from YSZ (111) φ-scan FWHM was 13.2° and out-of-plane texture from the YSZ (002) ω-scan FWHM was 7.7°. An ≈10 nm thick CeO2 buffer layer was deposited on the YSZ film at 800 °C before YBCO films were ablated by pulsed laser deposition at 780 °C in a 250 mTorr flowing oxygen environment. Good in-plane texture with FWHM ≈ 7° was observed in YBCO films. Tc = 90 K, with sharp transition, and transport Jc of ≈2.2 × 106 A cm-2 were observed in a 0.5 μm thick, 5 mm wide, and 1 cm long sample at 77 K in self-field.

  9. Adherence of ion beam sputter deposited metal films on H-13 steel

    NASA Technical Reports Server (NTRS)

    Mirtich, M. J.

    1980-01-01

    An electron bombardment argon ion source was used to sputter deposit 17 different metal and metal oxide films ranging in thickness from 1 to 8 micrometers on H-13 steel substrates. The film adherence to the substrate surface was measured using a tensile test apparatus. Comparisons in bond strength were made between ion beam, ion plating, and RF deposited films. A protective coating to prevent heat checking in H-13 steel dies used for aluminum die casting was studied. The results of exposing the coated substrates to temperatures up to 700 degrees are presented.

  10. Process for ultra smooth diamond coating on metals and uses thereof

    NASA Technical Reports Server (NTRS)

    Vohra, Yogesh K. (Inventor); Catledge, Shane A. (Inventor)

    2001-01-01

    The present invention provides a new process to deposit well adhered ultra smooth diamond films on metals by adding nitrogen gas to the methane/hydrogen plasma created by a microwave discharge. Such diamond coating process is useful in tribological/wear resistant applications in bio-implants, machine tools, and magnetic recording industry.

  11. Transmission enhancement based on strong interference in metal-semiconductor layered film for energy harvesting

    NASA Astrophysics Data System (ADS)

    Li, Qiang; Du, Kaikai; Mao, Kening; Fang, Xu; Zhao, Ding; Ye, Hui; Qiu, Min

    2016-07-01

    A fundamental strategy to enhance optical transmission through a continuous metallic film based on strong interference dominated by interface phase shift is developed. In a metallic film coated with a thin semiconductor film, both transmission and absorption are simultaneously enhanced as a result of dramatically reduced reflection. For a 50-nm-thick Ag film, experimental transmission enhancement factors of 4.5 and 9.5 are realized by exploiting Ag/Si non-symmetric and Si/Ag/Si symmetric geometries, respectively. These planar layered films for transmission enhancement feature ultrathin thickness, broadband and wide-angle operation, and reduced resistance. Considering one of their potential applications as transparent metal electrodes in solar cells, a calculated 182% enhancement in the total transmission efficiency relative to a single metallic film is expected. This strategy relies on no patterned nanostructures and thereby may power up a wide spectrum of energy-harvesting applications such as thin-film photovoltaics and surface photocatalysis.

  12. Aerosol chemical vapor deposition of metal oxide films

    DOEpatents

    Ott, K.C.; Kodas, T.T.

    1994-01-11

    A process of preparing a film of a multicomponent metal oxide including: forming an aerosol from a solution comprised of a suitable solvent and at least two precursor compounds capable of volatilizing at temperatures lower than the decomposition temperature of said precursor compounds; passing said aerosol in combination with a suitable oxygen-containing carrier gas into a heated zone, said heated zone having a temperature sufficient to evaporate the solvent and volatilize said precursor compounds; and passing said volatilized precursor compounds against the surface of a substrate, said substrate having a sufficient temperature to decompose said volatilized precursor compounds whereby metal atoms contained within said volatilized precursor compounds are deposited as a metal oxide film upon the substrate is disclosed. In addition, a coated article comprising a multicomponent metal oxide film conforming to the surface of a substrate selected from the group consisting of silicon, magnesium oxide, yttrium-stabilized zirconium oxide, sapphire, or lanthanum gallate, said multicomponent metal oxide film characterized as having a substantially uniform thickness upon said substrate.

  13. High Precision Metal Thin Film Liftoff Technique

    NASA Technical Reports Server (NTRS)

    Brown, Ari D. (Inventor); Patel, Amil A. (Inventor)

    2015-01-01

    A metal film liftoff process includes applying a polymer layer onto a silicon substrate, applying a germanium layer over the polymer layer to create a bilayer lift off mask, applying a patterned photoresist layer over the germanium layer, removing an exposed portion of the germanium layer, removing the photoresist layer and a portion of the polymer layer to expose a portion of the substrate and create an overhanging structure of the germanium layer, depositing a metal film over the exposed portion of the substrate and the germanium layer, and removing the polymer and germanium layers along with the overlaying metal film.

  14. Reflective Self-Metallizing Polyimide Films

    NASA Technical Reports Server (NTRS)

    Thompson, David W. (Inventor); Caplan, Maggie L. (Inventor); St.Clair, Anne (Inventor)

    1997-01-01

    A silver organic complex, such as silver acetate, is solubilized in a polyamic acid resin or soluble polyimide solution using a suitable solvent such as hexafluoroacetyl acetone. The mixture is stable and can be applied to both flat and contoured surfaces. Application can be performed by casting, dip-coating, spraying, or other suitable techniques. In addition, the mixture can be cast or extruded as a polyimide film which is not applied to an underlying substrate. Upon curing, a flexible silver coated polyimide film is produced.

  15. FORMING PROTECTIVE FILMS ON METAL

    DOEpatents

    Gurinsky, D.H.; Kammerer, O.F.; Sadofsky, J.; Weeks, J.R.

    1958-12-16

    Methods are described of inhibiting the corrosion of ferrous metal by contact with heavy liquid metals such as bismuth and gallium at temperatures above 500 icient laborato C generally by bringing nltrogen and either the metal zirconium, hafnium, or titanium into reactlve contact with the ferrous metal to form a thin adherent layer of the nitride of the metal and thereafter maintaining a fractional percentage of the metal absorbed in the heavy liquid metal in contact with the ferrous metal container. The general purpose for uslng such high boiling liquid metals in ferrous contalners would be as heat transfer agents in liquid-metal-fueled nuclear reactors.

  16. Increase in the DSSC efficiency when using metal-coated carbon nanowall counter electrodes

    NASA Astrophysics Data System (ADS)

    Lee, Sangjoon; Choi, Won Seok; Lim, Dong-Gun; Choi, Eun Chang; Hong, Byungyou

    2014-08-01

    This research was conducted to improve the efficiency of dye-sensitized solar cells (DSSCs) using metal-layer-coated carbon nanowalls (CNWs) as counter electrodes. The CNWs were synthesized on a fluorine-doped tin-oxide (FTO) glass substrate in a microwave plasma-enhanced chemical vapor deposition (PECVD) system using methane (CH4), and the CNWS were sputter-coated with metal films several times by using an RF magnetron sputtering system and four-inch metal targets (Cu, W and Ni, separately). Then, the metal-layer-coated CNWs were used as counter electrodes for manufacturing the DSCCs. The vertical and the surface conditions of the metal-coated CNWs used as the DSCC electrodes were characterized by their electrical variations through field-emission scanning electron microscopy (FE-SEM) and Hall measurements. Their optical characteristics were analyzed using UV-Vis equipment, and the energy conversion efficiencies of the DSSCs manufactured using the metal-layer-coated CNWs as the counter electrodes were measured. The results confirmed that the efficiency improved when the W-coated CNW was used as the counter electrode.

  17. Joint of REBa2Cu3O7-δ Coated Conductors Using Metal Organic Deposition

    NASA Astrophysics Data System (ADS)

    Hiramatsu, K.; Teranishi, R.; Yamada, K.; Sato, Y.; Kaneko, K.

    Joint techniques connecting REBa2Cu3O7-δ(REBCO) coated conductors (CCs) are required to fabricate long length CCs and to repair locally damaged one. Two pieces of REBCO CC were attempted to be jointed using a metal organic deposition (MOD) method. The starting solution for YBCO layer was coated on GdBCO layer of CCs and calcined to fabricate precursor films, two of which were stuck together in a face to face manner, and then these films were pressurized and crystallized to joint them. Two CCs were successfully jointed together with c-axis oriented YBCO without pores and reacted phases at the joint interface.

  18. Mechanical characterization and reliability of films and coatings

    NASA Astrophysics Data System (ADS)

    Thurn, Jeremy Adam

    This work describes newly-developed and conventional mechanical characterization techniques for films and coatings and the use of such techniques in conjunction with fracture models to examine the reliability of brittle film and coating systems. A wide range of film and coating systems is examined, emphasizing the generality of both the characterization techniques and the analysis methods. Emphasis is placed on systems of technological importance including dielectric films (such as silicon dioxide, amorphous silicon, silicon nitride, silicon oxy-nitride, and low-dielectric constant silsesquioxane) on silicon substrates for the microelectronics and micro-electromechanical systems (MEMS) industries, and alumina films on alumina titanium-carbide substrates for the magnetic recording head industry. Characterization techniques include depth-sensing indentation at ultra-microscopic and macroscopic dimensions ("nanoindentation" and "macroindentation," respectively), conventional Vickers hardness testing in inert and reactive environments, and substrate curvature measurements for film stress determination at elevated temperatures. Analysis is carried out using newly-developed and conventional analytic constitutive models as well as numerical simulations using finite element methods. The first part of the thesis describes the experimental techniques and analysis methods to deduce the elastic, plastic, fracture, and adhesive properties of brittle films and coatings. The second part focuses on the thermomechanical and environmental reliability of dielectric films for microelectronic applications based on experimental results and numerical analysis.

  19. Assessment of ceramic coatings for metal fuel melting crucible

    SciTech Connect

    Kim, Ki-Hwan; Song, Hoon; Kim, Jong-Hwan; Oh, Seok-Jin; Kim, Hyung-Tae; Lee, Chan-Bock

    2013-07-01

    The objective of this study is to develop a coating method and material for crucibles to prevent material interactions with the U-Zr/U-TRU-Zr fuels during the manufacturing of SFR fuels. Refractory coatings were applied to niobium substrates by vacuum plasma-spray coating method. Melt dipping tests conducted were the coated rods lowered into the fuel melt at 1600 C. degrees, and withdrawn and cooled outside the crucible in the inert atmosphere of the induction furnace. Melt dipping tests of the coated Nb rods indicated that plasma-sprayed Y{sub 2}O{sub 3} coating doesn't form significant reaction layer between fuel melt and coating layer. Melt dipping tests of the coated Nb rods showed that TiC, TaC, and Y{sub 2}O{sub 3} coatings exhibited the promising performance among other ceramic coatings. These materials could be promising candidate materials for the reusable melt crucible of metal fuel for SFR. In addition, in order to develop the vacuum plasma-spray coating method for re-usable crucible of metal fuel slugs to be overcome the issue of thermal expansion mismatch between coating material and crucible, various combinations of coating conditions were investigated to find the bonding effect on the substrate in pursuit of more effective ways to withstand the thermal stresses. It is observed that most coating methods maintained sound coating state in U-Zr melt. (authors)

  20. Bulk photoemission from metal films and nanoparticles

    SciTech Connect

    Ikhsanov, R Sh; Babicheva, V E; Protsenko, I E; Uskov, A V; Guzhva, M E

    2015-01-31

    Internal emission of photoelectrons from metal films and nanoparticles (nanowires and nanospheres) into a semiconductor matrix is studied theoretically by taking into account the jump of the effective electron mass at the metal – semiconductor interface and the cooling effect of hot electrons due to electron – electron collisions in the metal. The internal quantum efficiency of photoemission for the film and nanoparticles of two types (nanospheres and nanowires) is calculated. It is shown that the reduction of the effective mass of the electron during its transition from metal to semiconductor may lead to a significant (orders of magnitude and higher) decrease in the internal quantum efficiency of bulk photoemission. (nanostructures)

  1. Single Wall Carbon Nano Tube Films and Coatings

    NASA Astrophysics Data System (ADS)

    Sreekumar, T. V.; Kumar, Satish; Ericson, Lars M.; Smalley, Richard E.

    2002-03-01

    Purified single wall carbon nano tubes (SWNTs) produced from the high-pressure carbon monoxide (HiPCO) process have been dissolved /dispersed in oleum. These solutions /dispersions were optically homogeneous and have been used to form stand-alone SWNT films. The washed, dried, and heat-treated films are isotropic. The scanning electron micrographs of the film surface shows that the nanotube ropes (or fibrils) of about 20 nm diameters are arranged just like macroscopic fibers in a non-woven fabric. Polarized Raman spectroscopy of the SWNT film confirms the isotropic nature of these films. The films are being characterized for their thermal, mechanical as well electrical properties. Thin nano tube coatings, including optically transparent coatings, have also been made on a variety of substrates such as glass, polyethylene, polystyrene, polypropylene, silicon wafer, as well as stainless steel.

  2. Adhesion and friction of thin metal films

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1976-01-01

    Sliding friction experiments were conducted in vacuum with thin films of titanium, chromium, iron, and platinum sputter deposited on quartz or mica substrates. A single crystal hemispherically tipped gold slider was used in contact with the films at loads of 1.0 to 30.0 and at a sliding velocity of 0.7 mm/min at 23 C. Test results indicate that the friction coefficient is dependent on the adhesion of two interfaces, that between the film and its substrate and the slider and the film. There exists a relationship between the percent d bond character of metals in bulk and in thin film form and the friction coefficient. Oxygen can increase adhesive bonding of a metal film (platinum) to a substrate.

  3. Ellipsometric study of oxide films formed on LDEF metal samples

    NASA Technical Reports Server (NTRS)

    Franzen, W.; Brodkin, J. S.; Sengupta, L. C.; Sagalyn, P. L.

    1992-01-01

    The optical constants of samples of six different metals (Al, Cu, Ni, Ta, W, and Zr) exposed to space on the Long Duration Exposure Facility (LDEF) were studied by variable angle spectroscopic ellipsometry. Measurements were also carried out on portions of each sample which were shielded from direct exposure by a metal bar. A least-squares fit of the data using an effective medium approximation was then carried out, with thickness and composition of surface films formed on the metal substrates as variable parameters. The analysis revealed that exposed portions of the Cu, Ni, Ta, and Zr samples are covered with porous oxide films ranging in thickness from 500 to 1000 A. The 410 A thick film of Al2O3 on the exposed Al sample is practically free of voids. Except for Cu, the shielded portions of these metals are covered by thin non-porous oxide films characteristic of exposure to air. The shielded part of the Cu sample has a much thicker porous coating of Cu2O. The tungsten data could not be analyzed.

  4. Adherence of ion beam sputter deposited metal films on H-13 steel

    NASA Technical Reports Server (NTRS)

    Mirtich, M. J.

    1980-01-01

    An electron bombardment argon ion source sputter deposited 17 metals and metal oxides on H-13 steel. The films ranged 1 to 8 micrometers in thickness and their adherence was generally greater than the capacity of the measuring device; adherence quality depended on proper precleaning of the substrate before deposition. N2 or air was introduced for correct stoichiometry in metallic compounds. Au, Ag, MgO, and Ta5Si3 films 8 microns thick have bond strength equal to 1 micron coatings; the bond strength of pure metallic films up to 5 microns thick was greater than the epoxy to film bond (8000 psi). The results of exposures of coated material to temperatures up to 700 C are presented.

  5. Thin film coatings for space electrical power system applications

    NASA Technical Reports Server (NTRS)

    Gulino, Daniel A.

    1989-01-01

    This paper examines some of the ways in which thin film coatings can play a role in aerospace applications. Space systems discussed include photovoltaic and solar dynamic electric power generation systems, including applications in environmental protection, thermal energy storage, and radiator emittance enhancement. Potential applications of diamondlike films to both atmospheric and space based systems are examined. Also, potential uses of thin films of the recently discovered high-temperature superconductive materials are discussed.

  6. Thin film coatings for space electrical power system applications

    NASA Technical Reports Server (NTRS)

    Gulino, Daniel A.

    1988-01-01

    This paper examines some of the ways in which thin film coatings can play a role in aerospace applications. Space systems discussed include photovoltaic and solar dynamic electric power generation systems, including applications in environmental protection, thermal energy storage, and radiator emittance enhancement. Potential applications of diamondlike films to both atmospheric and space based systems are examined. Also, potential uses of thin films of the recently discovered high-temperature superconductive materials are discussed.

  7. Durability of Metallic Interconnects and Protective Coatings

    SciTech Connect

    Yang, Zhenguo; Stevenson, Jeffry W.

    2009-12-15

    To build up a useful voltage, a number of solid oxide fuel cells (SOFCs) are electrically connected into series in a stack via interconnects, which are placed between adjacent cells. In addition to functioning as a bi-polar electrical connector, the interconnect also acts as a separator plate that separates the fuel at the anode side of one cell from the air at the cathode side on an adjacent cell. During SOFC operation at the high temperatures, the interconnects are thus simultaneously exposed to the oxidizing air at one side and a reducing fuel that can be either hydrogen or hydrocarbon at the other. Besides, they are in contact with adjacent components, such as electrodes or electrical contacts, seals, etc. With steady reduction in SOFC operating temperatures into the low or intermediate range 600-850oC, oxidation resistant alloys are often used to construct interconnects. However, the metallic interconnects may degrade via interactions at their interfaces with surrounding environments or adjacent components, potentially affecting the stability and performance of interconnects and the SOFC stacks. Thus protection layers are applied to metallic interconnects that also intend to mitigate or prevent chromium migration into cells and the cell poisoning. This chapter provides a comprehensive review of materials for metallic interconnects, their degradation and coating protection.

  8. Laser patterning of transparent conductive metal nanowire coatings: simulation and experiment.

    PubMed

    Henley, Simon J; Cann, Maria; Jurewicz, Izabela; Dalton, Alan; Milne, David

    2014-01-21

    Transparent and electrically conductive metal nanowire networks are possible replacements for costly indium tin oxide (ITO) films in many optoelectronic devices. ITO films are regularly patterned using pulsed lasers so similar technologies could be used for nanowire coatings to define electrode structures. Here, the effects of laser irradiation on conducting silver nanowire coatings are simulated and then investigated experimentally for networks formed by spray deposition onto transparent substrates. The ablation threshold fluence is found experimentally for such nanowire networks and is then related to film thickness. An effective model using finite-element heat transfer analysis is examined to look at energy dissipation through these nanowire networks and used to understand mechanisms at play in the laser-material interactions. It is demonstrated that the three-dimensional nature of these coatings and the relative ratios of the rates of lateral to vertical heat diffusion are important controlling parameter affecting the ablation threshold. PMID:24287486

  9. Metal current collect protected by oxide film

    DOEpatents

    Jacobson, Craig P.; Visco, Steven J.; DeJonghe, Lutgard C.

    2004-05-25

    Provided are low-cost, mechanically strong, highly electronically conductive current collects and associated structures for solid-state electrochemical devices, techniques for forming these structures, and devices incorporating the structures. The invention provides solid state electrochemical devices having as current interconnects a ferritic steel felt or screen coated with a protective oxide film.

  10. Plasma sprayed and electrospark deposited zirconium metal diffusion barrier coatings

    SciTech Connect

    Hollis, Kendall J; Pena, Maria I

    2010-01-01

    Zirconium metal coatings applied by plasma spraying and electrospark deposition (ESD) have been investigated for use as diffusion barrier coatings on low enrichment uranium fuel for research nuclear reactors. The coatings have been applied to both stainless steel as a surrogate and to simulated nuclear fuel uranium-molybdenum alloy substrates. Deposition parameter development accompanied by coating characterization has been performed. The structure of the plasma sprayed coating was shown to vary with transferred arc current during deposition. The structure of ESD coatings was shown to vary with the capacitance of the deposition equipment.

  11. Process for forming a metal compound coating on a substrate

    DOEpatents

    Sharp, D.J.; Vernon, M.E.; Wright, S.A.

    1988-06-29

    A method of coating a substrate with a thin layer of a metal compound by forming a dispersion of an electrophoretically active organic colloid and a precursor of the metal compound in an electrolytic cell in which the substrate is an electrode. Upon application of an electric potential, the electrode is coated with a mixture of the organic colloid and the precursor to the metal compound, and the coated substrate is then heated in the presence of an atmosphere or vacuum to decompose the organic colloid and form a coating of either a combination of metal compound and carbon, or optionally forming a porous metal compound coating by heating to a temperature high enough to chemically react the carbon.

  12. Process for forming a metal compound coating on a substrate

    DOEpatents

    Sharp, Donald J.; Vernon, Milton E.; Wright, Steven A.

    1991-01-01

    A method of coating a substrate with a thin layer of a metal compound by forming a dispersion of an electrophoretically active organic colloid and a precursor of the metal compound in an electrolytic cell in which the substrate is an electrode. Upon application of an electric potential, the electrode is coated with a mixture of the organic colloid and the precursor to the metal compound, and the coated substrate is then heated in the presence of an atmosphere or vacuum to decompose the organic colloid and form a coating of either a combination of metal compound and carbon, or optionally forming a porous metal compound coating by heating to a temperature high enough to chemically react the carbon.

  13. Ceramic coating on ceramic with metallic bond coating

    NASA Astrophysics Data System (ADS)

    Kishitake, K.; Era, H.; Otsubo, F.; Sonoda, T.

    1997-09-01

    The change in structure and adhesion strength of the interface by heating in air has been investigated for a plasma- sprayed alumina coating on a ceramic substrate with a 50Ni- 50Cr alloy bond coating. A veined structure composed of NiO, NiCr 2O4, and NiAl2O4 oxides grew from the bond coating into cracks or pores in the top coating and the alumina substrate after heating at 1273 K for 20 h in air. The NiAl2O4 spinel may have formed by the oxidization of nickel, which subsequently reacted with the alumina coating or the substrate. The mechanism of the penetration of the spinel oxides into the cracks or pores is not clear. The adhesion strength of the coating is increased to about 15 MPa after heating at 1273 K for 20 h in air, compared to an as- sprayed coating strength of only 1.5 MPa.

  14. Solid-gel precursor solutions and methods for the fabrication of polymetallicsiloxane coating films

    DOEpatents

    Sugama, Toshifumi

    1993-01-01

    Solutions and preparation methods necessary for the fabrication of metal oxide cross-linked polysiloxane coating films are disclosed. The films are useful in provide heat resistance against oxidation, wear resistance, thermal insulation, and corrosion resistance of substrates. The sol-gel precursor solution comprises a mixture of a monomeric organoalkoxysilane, a metal alkoxide M(OR).sub.n (wherein M is Ti, Zr, Ge or Al; R is CH.sub.3, C.sub.2 H.sub.5 or C.sub.3 H.sub.7 ; and n is 3 or 4), methanol, water, HCl and NaOH. The invention provides a sol-gel solution, and a method of use thereof, which can be applied and processed at low temperatures (i.e., <1000.degree. C.). The substrate can be coated by immersing it in the above mentioned solution at ambient temperature. The substrate is then withdrawn from the solution. Next, the coated substrate is heated for a time sufficient and at a temperature sufficient to yield a solid coating. The coated substrate is then heated for a time sufficient, and temperature sufficient to produce a polymetallicsiloxane coating.

  15. Solid-gel precursor solutions and methods for the fabrication of polymetallicsiloxane coating films

    DOEpatents

    Sugama, Toshifumi

    1992-01-01

    Solutions and preparation methods necessary for the fabrication of metal oxide cross-linked polysiloxane coating films are disclosed. The films are useful in provide heat resistance against oxidation, wear resistance, thermal insulation, and corrosion resistance of substrates. The sol-gel precursor solution comprises a mixture of a monomeric organoalkoxysilane, a metal alkoxide M(OR).sub.n (wherein M is Ti, Zr, Ge or Al; R is CH.sub.3, C.sub.2 H.sub.5 or C.sub.3 H.sub.7 ; and n is 3 or 4), methanol, water, HCl and NaOH. The invention provides a sol-gel solution, and a method of use thereof, which can be applied and processed at low temperatures (i.e., <1000.degree. C.). The substrate can be coated by immersing it in the above mentioned solution at ambient temperature. The substrate is then withdrawn from the solution. Next, the coated substrate is heated for a time sufficient and at a temperature sufficient to yield a solid coating. The coated substrate is then heated for a time sufficient, and temperature sufficient to produce a polymetallicsiloxane coating.

  16. Solid-gel precursor solutions and methods for the fabrication of polymetallicsiloxane coating films

    DOEpatents

    Toshifumi Sugama.

    1993-04-06

    Solutions and preparation methods necessary for the fabrication of metal oxide cross-linked polysiloxane coating films are disclosed. The films are useful in provide heat resistance against oxidation, wear resistance, thermal insulation, and corrosion resistance of substrates. The sol-gel precursor solution comprises a mixture of a monomeric organoalkoxysilane, a metal alkoxide M(OR)[sub n] (wherein M is Ti, Zr, Ge or Al; R is CH[sub 3], C[sub 2]H[sub 5] or C[sub 3]H[sub 7]; and n is 3 or 4), methanol, water, HCl and NaOH. The invention provides a sol-gel solution, and a method of use thereof, which can be applied and processed at low temperatures (i.e., < 1,000 C.). The substrate can be coated by immersing it in the above mentioned solution at ambient temperature. The substrate is then withdrawn from the solution. Next, the coated substrate is heated for a time sufficient and at a temperature sufficient to yield a solid coating. The coated substrate is then heated for a time sufficient, and temperature sufficient to produce a polymetallicsiloxane coating.

  17. Development of edible films and coatings from alginates and carrageenans.

    PubMed

    Tavassoli-Kafrani, Elham; Shekarchizadeh, Hajar; Masoudpour-Behabadi, Mahdieh

    2016-02-10

    The use of renewable resources, which can reduce waste disposal problems, is being explored to produce biopolymer films and coatings. Renewability, degradability, and edibility make such films particularly suitable for food and nonfood packaging applications. Edible films and coatings play an important role in the quality, safety, transportation, storage, and display of a wide range of fresh and processed foods. They can diminish main alteration by avoiding moisture losses and decreasing adverse chemical reaction rates. Also, they can prevent spoilage and microbial contamination of foods. Additionally, nanomaterials and food additives, such as flavors, antimicrobials, antioxidants, and colors, can be incorporated into edible films and coatings in order to extend their applications. Water-soluble hydrocolloids like polysaccharides usually impart better mechanical properties to edible films and coatings than do hydrophobic substances. They also are excellent barriers to oxygen and carbon dioxide. Recently, there has been much attention on carrageenan and alginate as sources of film-forming materials. Thus, this review highlights production and characteristics of these films. PMID:26686140

  18. Metal films on the surfaces and within diamond crystals from Arkhangelskaya and Yakutian diamond provinces

    NASA Astrophysics Data System (ADS)

    Makeev, A. B.; Kriulina, G. Yu.

    2012-12-01

    Representative samples of diamonds from five kimberlite pipes (Lomonosovskaya, Archangel'sk, Snegurochka, XXIII Congress of the Communist Party of the Soviet Union (CPSU), and Internationalnaya) of the Arkhangelskaya and Yakutian diamond provinces in Russia have been studied. Thirty-three varieties of metal films have been identified as syngenetic associated minerals. The films consist of 15 chemical elements that occur in the form of native metals and their natural alloys. Remnants of metal films were detected within diamond crystals. The metal films coating diamonds are a worldwide phenomenon. To date, these films have been described from Europe, Asia, South America, and Africa. Native metals, their alloys, and intermetallides are actual companion minerals of diamond.

  19. Microstructural modeling and design optimization of adaptive thin-film nanocomposite coatings for durability and wear

    NASA Astrophysics Data System (ADS)

    Pearson, James Deon

    Adaptive thin-film nanocomposite coatings comprised of crystalline ductile phases of gold and molybdenum disulfide, and brittle phases of diamond like carbon (DLC) and ytrria stabilized zirconia (YSZ) have been investigated by specialized microstructurally-based finite-element techniques. A new microstructural computational technique for efficiently creating models of nanocomposite coatings with control over composition, grain size, spacing and morphologies has been developed to account for length scales that range from nanometers to millimeters for efficient computations. The continuum mechanics model at the nanometer scale was verified with molecular dynamic models for nanocrystalline diamond. Using this new method, the interrelated effects of microstructural characteristics such as grain shapes and sizes, matrix thicknesses, local material behavior due to interfacial stresses and strains, varying amorphous and crystalline compositions, and transfer film adhesion and thickness on coating behavior have been investigated. A mechanistic model to account for experimentally observed transfer film adhesion modes and changes in thickness was also developed. One of the major objectives of this work is to determine optimal crystalline and amorphous compositions and behavior related to wear and durability over a wide range of thermo-mechanical conditions. The computational predictions, consistent with experimental observations, indicate specific interfacial regions between DLC and ductile metal inclusions are critical regions of stress and strain accumulation that can be precursors to material failure and wear. The predicted results underscore a competition between the effects of superior tribological properties associated with MoS 2 and maintaining manageable stress levels that would not exceed the coating strength. Varying the composition results in tradeoffs between lubrication, toughness, and strength, and the effects of critical stresses and strains can be controlled

  20. Thin films of mixed metal compounds

    DOEpatents

    Mickelsen, R.A.; Chen, W.S.

    1985-06-11

    Disclosed is a thin film heterojunction solar cell, said heterojunction comprising a p-type I-III-IV[sub 2] chalcopyrite substrate and an overlying layer of an n-type ternary mixed metal compound wherein said ternary mixed metal compound is applied to said substrate by introducing the vapor of a first metal compound to a vessel containing said substrate from a first vapor source while simultaneously introducing a vapor of a second metal compound from a second vapor source of said vessel, said first and second metals comprising the metal components of said mixed metal compound; independently controlling the vaporization rate of said first and second vapor sources; reducing the mean free path between vapor particles in said vessel, said gas being present in an amount sufficient to induce homogeneity of said vapor mixture; and depositing said mixed metal compound on said substrate in the form of a uniform composition polycrystalline mixed metal compound. 5 figs.

  1. Deposition and Characterization of Thin Films on Metallic Substrates

    NASA Technical Reports Server (NTRS)

    Gatica, Jorge E.

    2005-01-01

    A CVD method was successfully developed to produce conversion coatings on aluminum alloys surfaces with reproducible results with a variety of precursors. A well defined protocol to prepare the precursor solutions formulated in a previous research was extended to other additives. It was demonstrated that solutions prepared following such a protocol could be used to systematically generate protective coatings onto aluminum surfaces. Experiments with a variety of formulations revealed that a refined deposition protocol yields reproducible conversion coatings of controlled composition. A preliminary correlation between solution formulations and successful precursors was derived. Coatings were tested for adhesion properties enhancement for commercial paints. A standard testing method was followed and clear trends were identified. Only one precursors was tested systematically. Anticipated work on other precursors should allow a better characterization of the effect of intermetallics on the production of conversion/protective coatings on metals and ceramics. The significance of this work was the practical demonstration that chemical vapor deposition (CVD) techniques can be used to systematically generate protective/conversion coating on non-ferrous surfaces. In order to become an effective approach to replace chromate-based pre- treatment processes, namely in the aerospace or automobile industry, the process parameters must be defined more precisely. Moreover, the feasibility of scale-up designs necessitates a more comprehensive characterization of the fluid flow, transport phenomena, and chemical kinetics interacting in the process. Kinetic characterization showed a significantly different effect of magnesium-based precursors when compared to iron-based precursors. Future work will concentrate on refining the process through computer simulations and further experimental studies on the effect of other transition metals to induce deposition of conversion/protective films

  2. Nano-enabled tribological thin film coatings: global patent scenario.

    PubMed

    Sivudu, Kurva S; Mahajan, Yashwant R; Joshi, Shrikant V

    2014-01-01

    The aim of this paper is to present current status and future prospects of nano-enabled tribological thin film coatings based on worldwide patent landscape analysis. The study also presents an overview of technological trends by carrying out state-of-the-art literature analysis, including survey of corporate websites. Nanostructured tribological coatings encompass a wide spectrum of nanoscale microstructures, including nanocrystalline, nanolayered, nano-multilayered, nanocomposite, nanogradient structures or their unique combinations, which are composed of single or multi-component phases. The distinct microstructural features of the coatings impart outstanding tribological properties combined with multifunctional attributes to the coated components. Their unique combination of remarkable properties make them ideal candidates for a wide range of applications in diverse fields such as cutting and metalworking tools, biomedical devices, automotive engine components, wear parts, hard disc drives etc. The patent landscape analysis has revealed that nano-enabled tribological thin film coatings have significant potential for commercial applications in view of the lion's share of corporate industry in patenting activity. The largest patent portfolio is held by Japan followed by USA, Germany, Sweden and China. The prominent players involved in this field are Mitsubishi Materials Corp., Sandvik Aktiebolag, Hitachi Ltd., Sumitomo Electric Industries Ltd., OC Oerlikon Corp., and so on. The outstanding potential of nanostructured thin film tribological coatings is yet to be fully unravelled and, therefore, immense opportunities are available in future for microstructurally engineered novel coatings to enhance their performance and functionality by many folds. PMID:24962377

  3. Biofouling of Cr-Nickel Spray Coated Films on Steel Surfaces

    NASA Astrophysics Data System (ADS)

    Yoshida, Kento; Kanematsu, Hideyuki; Kuroda, Daisuke; Ikigai, Hajime; Kogo, Takeshi; Yokoyama, Seiji

    2012-03-01

    Nowadays, corrosion of metals brings us serious economic loss and it often reaches several percentage of GNP. Particularly the marine corrosion was serious and the counter measure was very hard to be established, since the number of factors is huge and complicated. One of the complicated factors in marine corrosion is biofouling. Biofouling was classified into two main categories, microfouling and macrofouling. The former is composed of biofilm formation mainly. Marine bacteria are attached to material surfaces, seeking for nutrition in oligotrophic environment and they excrete polysaccharide to form biofilm on metal surfaces. Then larger living matters are attached on the biofilms to develop biofouling on metal surfaces, which often lead loss and failures of metals in marine environments. From the viewpoint of corrosion protection and maintenance of marine structures, biofouling should be mitigated as much as possible. In this study, we applied spray coating to steels and investigated if chromium-nickel spray coating could mitigate the biofouling, being compared with the conventional aluminium-zinc spray coating in marine environments. The specimens used for this investigation are aluminium, zinc, aluminium-zinc, stacked chromium/nickel and those films were formed on carbon steel (JIS SS400). And the pores formed by spray coating were sealed by a commercial reagent for some specimens. All of those specimens were immersed into sea water located at Marina Kawage (854-3, Chisato, Tsu, Mie Prefecture) in Ise Bay for two weeks. The depth of the specimen was two meter from sea water surface and the distance was always kept constant, since they were suspended from the floating pier. The temperature in sea water changed from 10 to 15 degrees Celsius during the immersion test. The biofouling behavior was investigated by low vacuum SEM (Hitachi Miniscope TM1000) and X-ray fluorescent analysis. When the spray coated specimens with and without sealing agents were compared

  4. Graphene film growth on polycrystalline metals.

    PubMed

    Edwards, Rebecca S; Coleman, Karl S

    2013-01-15

    Graphene, a true wonder material, is the newest member of the nanocarbon family. The continuous network of hexagonally arranged carbon atoms gives rise to exceptional electronic, mechanical, and thermal properties, which could result in the application of graphene in next generation electronic components, energy-storage materials such as capacitors and batteries, polymer nanocomposites, transparent conducting electrodes, and mechanical resonators. With one particularly attractive application, optically transparent conducting electrodes or films, graphene has the potential to rival indium tin oxide (ITO) and become a material for producing next generation displays, solar cells, and sensors. Typically, graphene has been produced from graphite using a variety of methods, but these techniques are not suitable for growing large-area graphene films. Therefore researchers have focused much effort on the development of methodology to grow graphene films across extended surfaces. This Account describes current progress in the formation and control of graphene films on polycrystalline metal surfaces. Researchers can grow graphene films on a variety of polycrystalline metal substrates using a range of experimental conditions. In particular, group 8 metals (iron and ruthenium), group 9 metals (cobalt, rhodium, and iridium), group 10 metals (nickel and platinum), and group 11 metals (copper and gold) can support the growth of these films. Stainless steel and other commercial copper-nickel alloys can also serve as substrates for graphene film growth. The use of copper and nickel currently predominates, and these metals produce large-area films that have been efficiently transferred and tested in many electronic devices. Researchers have grown graphene sheets more than 30 in. wide and transferred them onto display plastic ready for incorporation into next generation displays. The further development of graphene films in commercial applications will require high

  5. Versatile Method for Coating Surfaces with Functional and Responsive Polymer-Based Films.

    PubMed

    Zhang, Qiang Matthew; Serpe, Michael J

    2015-12-16

    A versatile surface modification technique was developed to yield poly(N-isopropylacrylamide) (pNIPAm) microgel-based thin films on a variety of substrates, e.g., metals, nonmetals, and polymers. Because the chemistry, and hence functionality and responsivity, of the pNIPAm-based microgels is easily tuned, multifunctional and responsive thin films could be generated on many different surfaces without varying the coating conditions. In one case, we showed that fluorescent/light emitting thin films could be generated using crystal violet-modified microgels. Antibacterial films could be obtained using silver nanoparticle-modified pNIPAm-based microgels. Finally, we show that thin films fabricated via the methods here could be used as a component in optical sensors. Although we show only a few examples of the utility of this approach, we feel that the apparent universality of the technique can be extended to countless other applications. PMID:26640982

  6. Low Temperature Growth of Nanostructured Diamond Films on Metals

    NASA Technical Reports Server (NTRS)

    Baker, Paul A.; Catledge, Shane A.; Vohra, Yogesh K.

    2001-01-01

    The field of nanocrystalline diamond and tetrahedral amorphous carbon films has been the focus of intense experimental activity in the last few years for applications in field emission display devices, optical windows, and tribological coatings, The choice of substrate used in most studies has typically been silicon. For metals, however, the thermal expansion mismatch between the diamond film and substrate gives rise to thermal stress that often results in delamination of the film. To avoid this problem in conventional CVD deposition low substrate temperatures (less than 700 C) have been used, often with the incorporation of oxygen or carbon monoxide to the feedgas mixture. Conventionally grown CVD diamond films are also rough and would require post-deposition polishing for most applications. Therefore, there is an obvious need to develop techniques for deposition of well-adhered, smooth nano-structured diamond films on metals for various tribological applications. In our work, nanostructured diamond films are grown on a titanium alloy substrate using a two-step deposition process. The first step is performed at elevated temperature (820 C) for 30 minutes using a H2/CH4/N2 gas mixture in order to grow a thin (approx. 600 nm) nanostructured diamond layer and improve film adhesion. The remainder of the deposition involves growth at low temperature (less than 600 C) in a H2/CH4/O2 gas mixture. Laser reflectance Interferometry (LRI) pattern during growth of a nanostructured diamond film on Ti-6Al-4V alloy. The first 30 minutes are at a high temperature of 820 C and the rest of the film is grown at a low temperature of 580 T. The fringe pattern is observed till the very end due to extremely low surface roughness of 40 nm. The continuation of the smooth nanostructured diamond film growth during low temperature deposition is confirmed by in-situ laser reflectance interferometry and by post-deposition micro-Raman spectroscopy and surface profilometry. Similar experiments

  7. Thermal contact conductance of non-flat, rough, metallic coated metals

    SciTech Connect

    Lambert, M.A.; Fletcher, L.S.

    1996-12-31

    Thermal contact conductance is an important consideration in such applications as thermally induced stress in supersonic and hypersonic flight vehicles, nuclear reactor cooling, electronics packaging, spacecraft thermal control, and gas turbine and internal combustion engine cooling. In many instances, the highest possible thermal contact conductance is desired. For this reason, soft, high conductivity, metallic coatings are sometimes applied to contacting surfaces (often metallic) to increase thermal contact conductance. Two previously developed theoretical models for thermal contact conductance of metallic coated metals have been proven accurate for flat, rough surfaces. However, these two theories often substantially over-predict the conductance of non-flat, rough, metallic coated metals. In this investigation, a previously developed semi-empirical conductance model for flat and non-flat, rough, uncoated metals is employed in predicting the conductance of flat and non-flat, rough, metallic coated metals. The more commonly cited of the previous theoretical models for flat surfaces and the semi-empirical model are compared to experimental thermal contact conductance results from a number of investigations in the literature. Results for a number of metallic coating/substrate combinations on surfaces with widely varying flatness and roughness were analyzed. Both models agree well with experimental results for flat, rough, metallic coated metals. However, the semi-empirical model is substantially more accurate and more conservative than the theoretical model compared to the majority of experimental results for non-flat, rough, metallic coated metals.

  8. Corrosion protection by sonoelectrodeposited organic films on zinc coated steel.

    PubMed

    Et Taouil, Abdeslam; Mahmoud, Mahmoud Mourad; Lallemand, Fabrice; Lallemand, Séverine; Gigandet, Marie-Pierre; Hihn, Jean-Yves

    2012-11-01

    A variety of coatings based on electrosynthesized polypyrrole were deposited on zinc coated steel in presence or absence of ultrasound, and studied in terms of corrosion protection. Cr III and Cr VI commercial passivation were used as references. Depth profiling showed a homogeneous deposit for Cr III, while SEM imaging revealed good surface homogeneity for Cr VI layers. These chromium-based passivations ensured good protection against corrosion. Polypyrrole (PPy) was also electrochemically deposited on zinc coated steel with and without high frequency ultrasound irradiation in aqueous sodium tartrate-molybdate solution. Such PPy coatings act as a physical barrier against corrosive species. PPy electrosynthesized in silent conditions exhibits similar properties to Cr VI passivation with respect to corrosion protection. Ultrasound leads to more compact and more homogeneous surface structures for PPy, as well as to more homogeneous distribution of doping molybdate anions within the film. Far better corrosion protection is exhibited for such sonicated films. PMID:22516111

  9. Optical coatings and thin films for display technologies using closed-field magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Gibson, Desmond R.; Brinkley, Ian; Walls, J. M.

    2004-11-01

    "Closed field" magnetron (CFM) sputtering offers high throughput, flexible deposition process for optical coatings and thin films required in display technologies. CFM sputtering uses two or more different metal targets to deposit multilayers comprising a wide range of dielectrics, metals and conductive oxides. CFM provides a room temperature deposition process with high ion current density, low bias voltage and reactive oxidation in the entire volume around the rotating substrate drum carrier, depositing films over a large surface area at a high rate with excellent and reproducible properties. Machines based on CFM are scaleable to meet a range of batch and in-line size requirements. Thin film thickness control to <+/-1% is accomplished using time, although quartz crystal or optical monitoring are used for more demanding applications. Fine layer thickness control and deposition of graded index layers is also assisted with a special rotating shutter mechanism. This paper presents data on optical properties for CFM deposited coatings relevant to displays, including anti-reflection, IR blocker and color and thermal control filters, graded coatings, barrier coatings as well as conductive transparent oxides such as indium tin oxide. Benefits of the CFM process for a range of display technologies; OLED, EL and projection are described.

  10. Development of metal based thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Shin, Dong-Il

    In this work, metal-based thermal barrier coatings (MBTBCs) have been produced, using high frequency induction plasma spraying (IPS) of iron-based nanostructured alloy powders. Important advances have been made over recent years to the development of ceramic-based thermal barrier coatings (TBCs) for internal combustion engines application, but they are not yet applied in mass production situations. Besides the important economic considerations, the reliability of ceramic: TBCs is also an issue, being associated with the difficulty of predicting their "in-service" lifetime. Through engineering of the nano/amorphous structure of MBTBCs, their thermal conductivity can be made as low as those of ceramic-based TBCs, with reduced mean free paths of the electrons/phonons scattering. In this work, nano/amorphous structured coatings were deposited by IPS using the following spray parameters: spraying distance (210 ˜ 270 mm), plasma gas composition (Ar/N2), IPS torch power (24kW), and powder feed-rate (16g/min.). The structure and properties of the deposited layers were characterized through SEM (Scanning Electron Microscopy) observations. The thermal diffusivity (alpha) properties of the MBTBCs were measured using a laser flash method. Density (rho) and specific heat (Cp) of the MBTBCs were also measured, and their thermal conductivity (k) calculated (k =alpharhoCp). The thermal conductivity of MBTBCs was found to be as low as 1.99 W/m/K. The heat treatment study showed that crystal structure changes, and grain size growth from a few nanometers to tenth of nanometers occurred at 550°C under static exposure conditions. Thermal expansion coefficient (TEC) of MBTBCs was 13E-6/K, which is close to the TEC of cast iron and thus, closer to the TEC values of aluminium alloys than are conventional TBCs. Fracture toughness of MBTBCs has also been assessed by use of Vickers hardness tests, with a 500 g load for 15 s, and the results show that there are no measurable crack

  11. Process for buried metallization in diamond film

    NASA Astrophysics Data System (ADS)

    Lake, Max L.; Ting, Jyh-Ming; Lagounov, Alex; Tang, Chi

    1996-03-01

    The objective of this research was to investigate methods of combining chemical vapor deposition diamond growth techniques with state-of-the-art physical vapor deposition or ion beam enhanced deposition to produce buried metallization of polycrystalline diamond films. The mechanical and electrical integrity of both the insulating and conducting elements following metallization and diamond overgrowth was shown. Both methods were shown to have bonding strength sufficient to withstand tape lift-off, which is regarded to be a good indication of strength needed for die attachment and wire bonding. Diamond overgrowth was also shown, thus enabling buried metallized layers to be created. Electrical resistivity property measurements on metallized layers and between metallization separated by diamond films were shown to be sufficient to allow the use of diamond as an insulating inter-layer material for multi-layer circuit boards.

  12. Evaluation of volatile organic compound reduction technologies for metal coatings

    SciTech Connect

    Wang, Y.; Huang, E.W.

    1997-12-31

    Under the sponsorship of California Air Resources Board, AeroVironment Environmental Services, Inc. (AVES) is currently conducting a study to demonstrate a new zero-VOC Industrial Maintenance Metal Coating. This new technology can help the coating industry reduce emissions of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). In a previous study conducted by AVES, current VOCs technologies available on the market for metal parts and product coatings were evaluated for compliance with the South Coast Air Quality Management District (SCAQMD) proposed Rule 1107 (Metal Parts and Product Coatings). There are low-VOC coating products available for industries of interest. For general metal coating applications, certain coating products can comply with current SCAQMD Rule 1107 VOC limits. Some of the low-VOC products that are considered as a substitute or an alternative to high-VOC petroleum-based products are summarized. The current available emerging technologies offer a great opportunity for emission reduction through a gradual shift from high to low/no VOC coatings. By phasing in low/no VOC coatings, industries will be able to reduce energy use and air emissions without installation of add-on controls.

  13. Durable silver thin film coating for diffraction gratings

    DOEpatents

    Wolfe, Jesse D.; Britten, Jerald A.; Komashko, Aleksey M.

    2006-05-30

    A durable silver film thin film coated non-planar optical element has been developed to replace Gold as a material for fabricating such devices. Such a coating and resultant optical element has an increased efficiency and is resistant to tarnishing, can be easily stripped and re-deposited without modifying underlying grating structure, improves the throughput and power loading of short pulse compressor designs for ultra-fast laser systems, and can be utilized in variety of optical and spectrophotometric systems, particularly high-end spectrometers that require maximized efficiency.

  14. Electrical properties of nanoscale metallic thin films on dielectric elastomer at various strain rates

    NASA Astrophysics Data System (ADS)

    Faisal, Md. Shahnewaz Sabit; Ye, Zhihang; Chen, Zheng; Asmatulu, Ramazan

    2015-04-01

    Dielectric elastomers (DEs) have significant applications in artificial muscle and other biomedical equipment and device fabrications. Metallic thin films by thin film transfer and sputter coating techniques can provide conductive surfaces on the DE samples, and can be used as electrodes for the actuators and other biomedical sensing devices. In the present study, 3M VHB 4910 tape was used as a DE for the coating and electrical characterization tests. A 150 nm thickness of gold was coated on the DE surfaces by sputter coating under vacuum with different pre-strains, ranging from 0 to 100%. Some of the thin films were transferred to the surface of the DEs. Sputter coating, and direct transferring gold leaf coating methods were studied and the results were analyzed in detail in terms of the strain rates and electrical resistivity changes. Initial studies indicated that the metallic surfaces remain conductive even though the DE films were considerably elongated. The coated DEs can be used as artificial muscle by applying electrical stimulation through the conductive surfaces. This study may provide great benefits to the readers, researchers, as well as companies involved in manufacturing of artificial muscles and actuators using smart materials.

  15. Coalescence and percolation in thin metal films

    SciTech Connect

    Yu, X.; Duxbury, P.M.; Jeffers, G.; Dubson, M.A. Center for Fundamental Materials Research, Michigan State University, East Lansing, Michigan 48824-1116 )

    1991-12-15

    Metals thermally evaporated onto warm insulating substrates evolve to the thin-film state via the morphological sequence: compact islands, elongated islands, percolation, hole filling, and finally the thin-film state. The coverage at which the metal percolates ({ital p}{sub {ital c}}) is often considerably higher than that predicted by percolation models, such as inverse swiss cheese or lattice percolation. Using a simple continuum model, we show that high-{ital p}{sub {ital c}}'s arise naturally in thin films that exhibit a crossover from full coalescence of islands at early stages of growth to partial coalescence at later stages. In this interrupted-coalescence model, full coalescence of islands occurs up to a critical island radius {ital R}{sub {ital c}}, after which islands overlap, but do not fully coalesce. We present the morphology of films and the critical area coverages generated by this model.

  16. Mixed metal films with switchable optical properties

    NASA Astrophysics Data System (ADS)

    Richardson, T. J.; Slack, J. L.; Farangis, B.; Rubin, M. D.

    2002-02-01

    Thin, Pd-capped metallic films containing magnesium and first-row transition metals (Mn, Fe, Co) switch reversibly from their initial reflecting state to visually transparent states when exposed to gaseous hydrogen or following cathodic polarization in an alkaline electrolyte. Reversion to the reflecting state is achieved by exposure to air or by anodic polarization. The films were prepared by cosputtering from one magnesium target and one manganese, iron, or cobalt target. Both the dynamic optical switching range and the speed of the transition depend on the magnesium-transition metal ratio. Infrared spectra of films in the transparent, hydrided (deuterided) states support the presence of the intermetallic hydride phases Mg3MnH7, Mg2FeH6, and Mg2CoH5.

  17. Simple push coating of polymer thin-film transistors.

    PubMed

    Ikawa, Mitsuhiro; Yamada, Toshikazu; Matsui, Hiroyuki; Minemawari, Hiromi; Tsutsumi, Jun'ya; Horii, Yoshinori; Chikamatsu, Masayuki; Azumi, Reiko; Kumai, Reiji; Hasegawa, Tatsuo

    2012-01-01

    Solution processibility is a unique advantage of organic semiconductors, permitting the low-cost production of flexible electronics under ambient conditions. However, the solution affinity to substrate surfaces remains a serious dilemma; liquid manipulation is more difficult on highly hydrophobic surfaces, but the use of such surfaces is indispensable for improving device characteristics. Here we demonstrate a simple technique, which we call 'push coating', to produce uniform large-area semiconducting polymer films over a hydrophobic surface with eliminating material loss. We utilize a poly(dimethylsiloxane)-based trilayer stamp whose conformal contact with the substrate enables capillarity-induced wetting of the surface. Films are formed through solvent sorption and retention in the stamp, allowing the stamp to be peeled perfectly from the film. The planar film formation on hydrophobic surfaces also enables subsequent fine film patterning. The technique improves the crystallinity and field-effect mobility of stamped semiconductor films, constituting a major step towards flexible electronics production. PMID:23132026

  18. Film coatings for oral pulsatile release.

    PubMed

    Maroni, Alessandra; Zema, Lucia; Loreti, Giulia; Palugan, Luca; Gazzaniga, Andrea

    2013-12-01

    Pulsatile delivery is generally intended as a release of the active ingredient that is delayed for a programmable period of time to meet particular chronotherapeutic needs and, in the case of oral administration, also target distal intestinal regions, such as the colon. Most oral pulsatile delivery platforms consist in coated formulations wherein the applied polymer serves as the release-controlling agent. When exposed to aqueous media, the coating initially performs as a protective barrier and, subsequently, undergoes a timely failure based on diverse mechanisms depending on its physico-chemical and formulation characteristics. Indeed, it may be ruptured because of the gradual expansion of the core, swell and/or erode due to the glassy-rubbery polymer transition or become permeable thus allowing the drug molecules to diffuse outwards. Otherwise, when the coating is a semipermeable membrane provided with one or more orifices, the drug is released through the latter as a result of an osmotic water influx. The vast majority of pulsatile delivery systems described so far have been prepared by spray-coating, which offers important versatility and feasibility advantages over other techniques such as press- and dip-coating. In the present article, the design, manufacturing and performance of spray-coated pulsatile delivery platforms is thus reviewed. PMID:23506956

  19. Cellular response to titanium discs coated with polyelectrolyte multilayer films

    NASA Astrophysics Data System (ADS)

    Zhan, Jing; Luo, Qiao-jie; Huang, Ying; Li, Xiao-dong

    2014-09-01

    The purpose of this study was to investigate the effects of polyelectrolyte multilayer (PEM) coatings on the biological behavior of titanium (Ti) substrates. Collagen type Ι/hyaluronic acid (Col/HA) and chitosan/hyaluronic acid (Chi/HA) multilayer PEM coatings were introduced onto Ti substrates using layer-by-layer assembly. Contact angle instruments and quartz crystal microbalance were used for film characterization. The results obtained showed that both Col/HA and Chi/HA surfaces had high hydrophilicity and promoted cell adhesion in MC3T3-E1 pre-osteoblast and human gingival fibroblast cells. In addition, the synthesis of function-related proteins and gene expression levels in both MC3T3-E1 and fibroblast cells was higher for the Col/HA coating compared with the Chi/HA coating, indicating better cellular response to the Col/HA coating.

  20. Hydroxyapatite/metal composite coatings formed by electrocodeposition.

    PubMed

    Dasarathy, H; Riley, C; Coble, H D; Lacefield, W R; Maybee, G

    1996-05-01

    Early bone infusion by cementless fixation of composite orthopedic and dental implants consisting of metallic substrates and bioceramics is well documented. Calcium phosphate ceramics in general and hydroxyapatite (HA) in particular have been the most popular of the bioceramics used for coating metals. Here, a non-line of sight coating procedure by electrocodeposition is reported for mechanically fixing HA particles in a metal matrix. Analyses of the coating showed excellent adhesion to the substrate and no structural transformation in either crystallinity or stoichiometry. Adhesion and surface coverage of HA depended upon the particle size. As a demonstration of the coating procedure's non-line of sight applicability, it was successfully used to coat titanium rods sintered with small titanium spheres. PMID:8731152

  1. Ion beam sputter-deposited thin film coatings for protection of spacecraft polymers in low Earth orbit

    NASA Technical Reports Server (NTRS)

    Banks, B. A.; Mirtich, M. J.; Rutledge, S. K.; Swec, D. M.; Nahra, H. K.

    1985-01-01

    Ion beam sputter-deposited thin films of Al2O3, SiO2, and a codeposited mixture of predominantly SiO2 with small amounts of a fluoropolymer were evaluated both in laboratory plasma ashing tests and in space on board shuttle flight STS-8 for effectiveness in preventing oxidation of polyimide Kapton. Measurements of mass loss and optical performance of coated and uncoated polyimide samples exposed to the low Earth orbital environment are presented. Optical techniques were used to measure loss rates of protective films exposed to atomic oxygen. Results of the analysis of the space flight exposed samples indicate that thin film metal oxide coatings are very effective in protecting the polyimide. Metal oxide coatings with a small amount of fluoropolymer codeposited have the additional benefit of great flexibility.

  2. Ion beam sputter-deposited thin film coatings for protection of spacecraft polymers in low earth orbit

    NASA Technical Reports Server (NTRS)

    Banks, B. A.; Mirtich, M. J.; Rutledge, S. K.; Swec, D. M.; Nahra, H. K.

    1985-01-01

    Ion beam sputter-deposited thin films at Al2O3, SiO2, and a codeposited mixture of predominantly SiO2 with small amounts of fluoropolymer were evaluated both in laboratory plasma ashing tests and in space on board Shuttle flight STS-8 for effectiveness in preventing oxidation of polyimide Kapton. Measurements of mass loss and optical performance of coated and uncoated polyimide samples exposed to the low earth orbital environment are presented. Optical techniques were used to measure loss rates of protective films exposed to atomic oxygen. Results of the analysis of the space flight exposed samples indicate that thin film metal oxide coatings are very effective in protecting the polyimide. Metal oxide coatings with a small amount of fluoropolymer codeposited have the additional benefit of great flexibility.

  3. Transient coating of substrates with variable topography by viscous films

    NASA Astrophysics Data System (ADS)

    Lampropoulos, Nikos; Dimakopoulos, Yiannis; Tsamopoulos, John

    2015-11-01

    We study the transient coating of substrates exhibiting orthogonal trenches. We use the VoF method via OpenFOAM to solve the transient NS eqs on an unstructured grid, which dynamically undergoes local refinement around the interfaces. An Euler implicit method is used with adjustable time-step. The computational cost is reduced by parallel execution via MPI. Completely different wetting patterns result depending on the 3 dimensions of the topography, the capillary and Reynolds numbers and the dynamic contact angle. On one hand, continuous coating can be achieved in which the thin film of fluid wets the entire trench, while a steady flow is established upstream and downstream the topography. This is the desirable pattern in coating microelectronic devices for their protection and planarization. The other extreme possibility is that the film completely bypasses the trench, entrapping air inside it. This pattern reduces the drag coefficient on the film and, therefore, it is desirable in super-hydrophobic surfaces for microfluidic applications. Between these two extremes, a large variety of patterns exists in which the film partially wets the trench forming an air inclusion all along its bottom surface or its upstream or downstream inner corners or the film may breakup periodically. We produce comprehensive maps of film configurations covering a wide range of parameter values. GSRT of Greece via the program ``Excellence,'' Grant 1918.

  4. Process optimization of ultrasonic spray coating of polymer films.

    PubMed

    Bose, Sanjukta; Keller, Stephan S; Alstrøm, Tommy S; Boisen, Anja; Almdal, Kristoffer

    2013-06-11

    In this work we have performed a detailed study of the influence of various parameters on spray coating of polymer films. Our aim is to produce polymer films of uniform thickness (500 nm to 1 μm) and low roughness compared to the film thickness. The coatings are characterized with respect to thickness, roughness (profilometer), and morphology (optical microscopy). Polyvinylpyrrolidone (PVP) is used to do a full factorial design of experiments with selected process parameters such as temperature, distance between spray nozzle and substrate, and speed of the spray nozzle. A mathematical model is developed for statistical analysis which identifies the distance between nozzle and substrate as the most significant parameter. Depending on the drying of the sprayed droplets on the substrate, we define two broad regimes, "dry" and "wet". The optimum condition of spraying lies in a narrow window between these two regimes, where we obtain a film of desired quality. Both with increasing nozzle-substrate distance and temperature, the deposition moves from a wet state to a dry regime. Similar results are also achieved for solvents with low boiling points. Finally, we study film formation during spray coating with poly (D,L-lactide) (PDLLA). The results confirm the processing knowledge obtained with PVP and indicate that the observed trends are identical for spraying of other polymer films. PMID:23631433

  5. Superconducting YBa 2Cu 3O 7- δ thin film grown on metallic film evaporated on MgO

    NASA Astrophysics Data System (ADS)

    Verdyan, A.; Azoulay, J.; Lapsker, I.

    2001-03-01

    At present it is commonly accepted that thin film formation of YBa 2Cu 3O 7- δ (YBCO) on conducting substrate is one of the keys to further development of advanced devices in the microelectronic and other applications. We have grown YBCO thin films by resistive evaporation technique on MgO coated with metallic layers (Ni or Ag). A simple inexpensive vacuum system equipped with resistively heated boats for metal and precursor mixture of yttrium, copper and barium fluoride powders was used. X-ray diffraction (XRD) and scanning electron microscopy techniques were used for texture, morphology and surface analyses respectively. Electrical and magnetical properties were determined by a standard dc four-probe method. The way of heating process is shown to be critical parameter in the film quality. The physical and electrical properties of the YBCO films are discussed in light of the fact that XRD measurements done on the metallic buffer layers have revealed a multicrystalline structure.

  6. Selective electroless coating of palladium nanoparticles on metallic single-walled carbon nanotube

    NASA Astrophysics Data System (ADS)

    Feng, Yiyu; Lv, Peng; Zhang, Xuequan; Li, Yu; Feng, Wei

    2010-08-01

    The selective electroless coating of palladium (Pd) nanoparticles on metallic single-walled carbon nanotube (SWNT) was studied. The remarkable increase in conductivity of SWNT/Pd films up to fourfold higher than pure SWNT was due to p-type doping and Ohmic contact. Metallic behavior of SWNT/Pd-Field effect transistor (on/off ratio=1.2) was attributed to more hole carriers and no electrostatic barrier between nanotube and Pd. G-band and radial breathing mode in Raman indicates a definitive increase in the proportion of metallic SWNT. Results indicate Pd are selectively coated on metallic SWNT with more negative potential allowing for the electroless Pd2+ reduction.

  7. Metal flame spray coating protects electrical cables in extreme environment

    NASA Technical Reports Server (NTRS)

    Brady, R. D.; Fox, H. A.

    1967-01-01

    Metal flame spray coating prevents EMF measurement error in sheathed instrumentation cables which are externally attached to cylinders which were cooled on the inside, but exposed to gamma radiation on the outside. The coating provides a thermoconductive path for radiation induced high temperatures within the cables.

  8. Precious-Metal Salt Coatings for Detecting Hydrazines

    NASA Technical Reports Server (NTRS)

    Dee, Louis A.; Greene, Benjamin

    2004-01-01

    Substrates coated with a precious-metal salt KAuCl4 have been found to be useful for detecting hydrazine vapors in air at and above a concentration of the order of 0.01 parts per million (ppm). Upon exposure to air containing a sufficient amount of hydrazine for a sufficient time, the coating material undergoes a visible change in color.

  9. Anti-diffusion metal coated O-rings

    DOEpatents

    Biallas, George Herman; Boyce, James Reid

    2016-03-22

    A method for inhibiting diffusion of gases and/or transmission of photons through elastomeric seals and a diffusion inhibiting elastomeric seal wherein at least a portion of the surface of a diffusion inhibiting elastomeric seal is coated with a compatibly-deformable, malleable metal coating.

  10. Metallic and ceramic thin film thermocouples for gas turbine engines.

    PubMed

    Tougas, Ian M; Amani, Matin; Gregory, Otto J

    2013-01-01

    Temperatures of hot section components in today's gas turbine engines reach as high as 1,500 °C, making in situ monitoring of the severe temperature gradients within the engine rather difficult. Therefore, there is a need to develop instrumentation (i.e., thermocouples and strain gauges) for these turbine engines that can survive these harsh environments. Refractory metal and ceramic thin film thermocouples are well suited for this task since they have excellent chemical and electrical stability at high temperatures in oxidizing atmospheres, they are compatible with thermal barrier coatings commonly employed in today's engines, they have greater sensitivity than conventional wire thermocouples, and they are non-invasive to combustion aerodynamics in the engine. Thin film thermocouples based on platinum:palladium and indium oxynitride:indium tin oxynitride as well as their oxide counterparts have been developed for this purpose and have proven to be more stable than conventional type-S and type-K thin film thermocouples. The metallic and ceramic thin film thermocouples described within this paper exhibited remarkable stability and drift rates similar to bulk (wire) thermocouples. PMID:24217356

  11. Size and rate dependent necking in thin metallic films

    NASA Astrophysics Data System (ADS)

    Pardoen, T.

    2014-01-01

    The control of the ductility of thin metallic films is a major issue in a variety of technologies involving flexible electronics, MEMS and deformable coatings. An enhanced closed form 1D imperfection based localization analysis is developed in order to investigate the mechanics of diffuse necking in metallic films. The model relies on a description of the localization process in a finite length specimen using either a 2- or 3-zone model, under plane stress or plane strain tension conditions. A strain gradient plasticity contribution to the stabilization of the localization process is taken into account in the hardening response through a simple estimate of the deformation gradient inside the necking zone. The model, with gradient plasticity effects, is validated towards 2D finite element simulations. The response of the material involves both strain-hardening and rate sensitivity, as well as possible creep relaxation. The plastic flow parameters are related to the grain size and film thickness. The model shows, in agreement with experiments, that the ductility can either drop to small values for very small grain sizes and/or film thickness due to the high strength and to the presence of imperfections, or can remain constant or even increase owing to an increased rate sensitivity resulting from thermally activated mechanisms. This last stabilization effect can be reinforced by gradient plasticity effects if allowed by the dominant deformation mechanism.

  12. Metallic and Ceramic Thin Film Thermocouples for Gas Turbine Engines

    PubMed Central

    Tougas, Ian M.; Amani, Matin; Gregory, Otto J.

    2013-01-01

    Temperatures of hot section components in today's gas turbine engines reach as high as 1,500 °C, making in situ monitoring of the severe temperature gradients within the engine rather difficult. Therefore, there is a need to develop instrumentation (i.e., thermocouples and strain gauges) for these turbine engines that can survive these harsh environments. Refractory metal and ceramic thin film thermocouples are well suited for this task since they have excellent chemical and electrical stability at high temperatures in oxidizing atmospheres, they are compatible with thermal barrier coatings commonly employed in today's engines, they have greater sensitivity than conventional wire thermocouples, and they are non-invasive to combustion aerodynamics in the engine. Thin film thermocouples based on platinum:palladium and indium oxynitride:indium tin oxynitride as well as their oxide counterparts have been developed for this purpose and have proven to be more stable than conventional type-S and type-K thin film thermocouples. The metallic and ceramic thin film thermocouples described within this paper exhibited remarkable stability and drift rates similar to bulk (wire) thermocouples. PMID:24217356

  13. 21 CFR 175.360 - Vinylidene chloride copolymer coatings for nylon film.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 3 2014-04-01 2014-04-01 false Vinylidene chloride copolymer coatings for nylon... Use as Components of Coatings § 175.360 Vinylidene chloride copolymer coatings for nylon film. Vinylidene chloride copolymer coatings identified in this section and applied on nylon film may be...

  14. Effect of Doping on beta-Tricalcium Phosphate Bioresorbable Bulk Material and Thin Film Coatings

    NASA Astrophysics Data System (ADS)

    Abdalla, Suhaila

    Magnesium has emerged as a revolutionary biodegradable metal for use as an orthopedic material, it has several advantages over the current metallic materials in use, including eliminating the effects of stress shielding, improving biocompatibility and inhibiting degradation rates, thus removing the requirement of a second surgery for implant removal. Due to the rapid degradation of magnesium, it is necessary to control the corrosion rates of the materials to match the rates of bone healing. This dissertation reports on the effect of doping on the properties of beta-tricalcium phosphate (beta-TCP). It also reports on its application as a thin film coating on magnesium alloys for implant applications. Adding various dopants to beta-TCP significantly influences critical properties. In this study, discs were fabricated in two compositions: (i) undoped beta-TCP, (ii) beta-TCP doped with 1.0 wt % MgO, 0.5 wt % ZnO, and 1.0 wt % TiO2. Films were fabricated from these compositions using the pulsed laser deposition (PLD) technique. These coatings were then characterized for corrosive, hardness, and cytocompatibility. The XRD patterns of the coating confirm the amorphous nature of the films. The presence of the metal oxides in beta-TCP improved ceramic densification. The application of these doped coatings was also found to increase the hardness by 88 %, the modulus of elasticity by 66 %, and improve corrosion resistance of the magnesium alloy substrate; with a 2.4 % improvement in Ecorr and 95 % decrease in icorr. Cell viability was studied using an osteoblast precursor cell line MC3T3-E1 to assure that the biocompatibility of these ceramics was not altered due to the dopants. Long-term biodegradation studies were conducted by measuring weight change and surface microstructure as a function of time in simulated body fluid. The results suggest that these coatings could be used for bioresorbable implants with improved corrosion resistance and increased hardness.

  15. Microtribological Performance of Metal-doped Molybdenum Disulfide Coatings

    NASA Astrophysics Data System (ADS)

    Stoyanov, Pantcho

    2011-07-01

    The mechanical and tribological properties of pure MoS2, pure Au, Au-MoS2 and Ti-MoS2 coatings were evaluated and examined at a microscopic scale. The metal doped MoS2 coatings had varying metal content, 5-10at% for Ti and 10-90% for Au. Reciprocating sliding wear tests were performed with a range of initial Hertzian contact pressures from 0.41 to 3.5 GPa and in air at two humidity levels (i.e. "low" being 3-5%RH and "high" being 30-40%RH). Titanium and gold were chosen for this study as metal additives due to their positive influence on the mechanical properties of the coating. The friction and wear behavior at the micro-scale were directly compared to tribological properties at the macro-scale, which were performed using an in situ tribometer. Reciprocating micro- and macro- wear tests were performed with spherical diamond tip (with 10 and 50 mum radii) and a sapphire tip (with a radius of 3.175 mm), respectively. The range of initial Hertzian contact pressures for macro-scale (i.e. between 0.41GPa and 1.2GPa) overlapped with that for micro-scale. However, the initial Hertzian contact diameters (2*a) were very different (i.e. 0.8-2.3 mum for micro-scale and 60-180 mum for macro-scale). It was observed that the small addition of Ti or Au to MoS2 improved the microtribological properties (i.e. lower friction and less wear) compared to pure MoS2 coatings. The improved microtribological properties with metal additions were attributed to an increase in the mechanical properties, decrease in adhesion, and a decrease in the interfacial shear strength. In terms of the different length scales, lower steady state friction was observed for macrotribology compared to microtribology. The higher friction at the micro- scale was explained by the greater adhesion effects and additional velocity accommodation modes (e.g. microplowing or plowing). The microplowing or plowing at the microscopic scale was attributed to the tip roughness and the inability to sustain a stable

  16. Thin films by metal-organic precursor plasma spray

    SciTech Connect

    Schulz, Douglas L.; Sailer, Robert A.; Payne, Scott; Leach, James; Molz, Ronald J.

    2009-07-15

    While most plasma spray routes to coatings utilize solids as the precursor feedstock, metal-organic precursor plasma spray (MOPPS) is an area that the authors have investigated recently as a novel route to thin film materials. Very thin films are possible via MOPPS and the technology offers the possibility of forming graded structures by metering the liquid feed. The current work employs metal-organic compounds that are liquids at standard temperature-pressure conditions. In addition, these complexes contain chemical functionality that allows straightforward thermolytic transformation to targeted phases of interest. Toward that end, aluminum 3,5-heptanedionate (Al(hd){sub 3}), triethylsilane (HSi(C{sub 2}H{sub 5}){sub 3} or HSiEt{sub 3}), and titanium tetrakisdiethylamide (Ti(N(C{sub 2}H{sub 5}){sub 2}){sub 4} or Ti(NEt{sub 2}){sub 4}) were employed as precursors to aluminum oxide, silicon carbide, and titanium nitride, respectively. In all instances, the liquids contain metal-heteroatom bonds envisioned to provide atomic concentrations of the appropriate reagents at the film growth surface, thus promoting phase formation (e.g., Si-C bond in triethylsilane, Ti-N bond in titanium amide, etc.). Films were deposited using a Sulzer Metco TriplexPro-200 plasma spray system under various experimental conditions using design of experiment principles. Film compositions were analyzed by glazing incidence x-ray diffraction and elemental determination by x-ray spectroscopy. MOPPS films from HSiEt{sub 3} showed the formation of SiC phase but Al(hd){sub 3}-derived films were amorphous. The Ti(NEt{sub 2}){sub 4} precursor gave MOPPS films that appear to consist of nanosized splats of TiOCN with spheres of TiO{sub 2} anatase. While all films in this study suffered from poor adhesion, it is anticipated that the use of heated substrates will aid in the formation of dense, adherent films.

  17. Effect of metallic-coating properties on the tribology of coated and oil-lubricated ceramics

    SciTech Connect

    Ajayi, O.O.; Erdemir, A.; Fenske, G.R.; Erck, R.A.; Hsieh, J.H.; Nichols, F.A.

    1992-09-01

    Friction and wear behavior was determined for zirconia ceramics lubricated with solid coatings (Ag, Au, and Nb) deposited by ion-beam-assisted-deposition (IBAD) techniques, and a polyol-ester-based synthetic oil. Although the use of soft Ag and Au coatings as solid lubricants in conjunction with the synthetic oil significantly reduced the friction and wear under boundary lubrication at temperatures up to 250[degrees]C, these films had poor durability. In contrast, the Nb coating was more durable (in terms of chemical reactivity and adhesion during the tribo-tests) than were the Ag or Au films. However, the friction and wear behavior of the Nb-coated zirconia was poorer than that of the ceramics coated with Ag or Au.

  18. Polarization Phase-Compensating Coats for Metallic Mirrors

    NASA Technical Reports Server (NTRS)

    Balasubramanian, Kunjithapatham

    2006-01-01

    A method of compensating for or minimizing phase differences between orthogonal polarizations of light reflected from metallic mirrors at oblique incidence, as, for example, from weakly curved mirrors, is undergoing development. The method is intended to satisfy a need to maintain precise polarization phase relationships or minimum polarization differences needed for proper operation of telescopes and other scientific instruments that include single or multiple mirrors. The basic idea of the method is to optimally coat mirrors with thin engineered layers of materials that introduce phase differences that, as nearly precisely as possible, are opposite of the undesired phase differences arising in reflection with non-optimum coatings. Depending on the specific optical system, the method could involve any or all of the following elements: a) Optimization of a single coat on all the mirrors in the system. b) Optimization of a unique coat for each mirror such that the polarization phase effects of the coat on one mirror compensate, to an acceptably high degree over an acceptably wide wavelength range, for those of the coat on another mirror. c) Tapering the coat on each mirror. Optimization could involve the choice of a single dielectric coating material and its thickness, or design of a more complex coat consisting of multiple layers of different dielectric materials and possibly some metallic materials. Such designs and coatings are particularly significant and needed for obtaining very high quality of wavefront required in high-contrast imaging instruments such as the NASA Terrestrial Planet Finder Coronagraph.

  19. Growth of ZnO thin films doped with (Mn & Co) by spin coating technique

    NASA Astrophysics Data System (ADS)

    Dhruvashi, Rawat, Kusum; Shishodia, P. K.

    2016-05-01

    ZnO thin films co-doped with Mn and Co have been deposited on glass substrates by spin coating technique. Structural, optical and magnetic properties have been investigated as a function of dopant concentration. X-ray diffraction has confirmed the growth of c-axis oriented polycrystalline thin films. No impurity phases have been detected corresponding to metal oxides within the limitation of x-ray diffraction. The optical bandgap has been evaluated from tauc's plots derived from the transmittance spectra in the wavelength range 350-900 nm. Surface morphology of the films has been observed by field emission scanning electron microscope. The field dependence of magnetization (M-H curve) measured by vibrating sample magnetometer shows the ferromagnetic behavior of the films at room temperature. The magnetization versus temperature (M-T) curve has also been measured under zero field cooled and field cooled conditions.

  20. Coating Films of Titanium Nitride Prepared by Ion and Vapor Deposition Method

    NASA Astrophysics Data System (ADS)

    Satou, Mamoru; Andoh, Yasunori; Ogata, Kiyoshi; Suzuki, Yasuo; Matsuda, Koji; Fujimoto, Fuminori

    1985-06-01

    Titanium nitride coating films were prepared on polished stainless steel and graphite plates by vacuum evaporation of titanium with simultaneous bombardment by nitrogen ions with an energy of 10 to 30 keV (IVD method). The compositional variations of each element with depth and the crystal structure were analysed by means of XPS, RBS and X-ray diffraction. It was confirmed that a significant intermixed layer exists at the interface. The thickness of this layer was about 440 Å for a film prepared on a stainless-steel plate at about 300°C by a 30 keV nitrogen ion beam, and decreased with decrease of the ion energy. Films were mainly composed of TiN crystallites with [100] axes preferentially oriented normal to the film surfaces. Some titanium was bound to oxygen and carbon atoms, but there were no metallic-state titanium atoms.

  1. Corrosion-resistant amorphous metallic films of Mo49Cr33B18 alloy

    NASA Technical Reports Server (NTRS)

    Ramesham, R.; Distefano, S.; Fitzgerald, D.; Thakoor, A. P.; Khanna, S. K.

    1987-01-01

    Corrosion-resistant amorphous metallic alloy films of Mo49Cr33B18 with a crystallization temperature of 590 C were deposited onto glass and quartz substrates by magnetron sputter-quench technique. The amorphous nature of the films was confirmed by their diffuse X-ray diffraction patterns. The deposited films are densely packed (zone T) and exhibit low stress and good adhesion to the substrate. Corrosion current of as-deposited coating of MoCrB amorphous metallic alloy is approximately three orders of magnitude less than the corrosion current of 304 stainless steel in 1N H2SO4 solution.

  2. Nanoindentation of functionally graded hybrid polymer/metal thin films

    NASA Astrophysics Data System (ADS)

    Nunes, J.; Piedade, A. P.

    2013-11-01

    Hybrid functionally graded coatings (2D-FGC) were deposited by magnetron co-sputtering from poly(tetrafluoroethylene) (PTFE) and AISI 316L stainless steel (316L) targets. The carbon and fluorine content varied from 7.3 to 23.7 at.% and from 0 to 57 at.%, respectively. The surface modification was developed to change the surface of 316L vascular stents in order to improve the biocompatibility of the outmost layer of the metallic biomaterial. In-depth XPS analysis revealed the presence of a graded chemical composition accompanied by the variation of the film structure. These results were complemented by those of transmission electron microscopy (TEM) analysis that highlighted the nanocomposite nature of the coatings. The nanomechanical characterization of 2D-FGC was performed by nanoindentation at several loads on the thin films deposited onto two different steel substrates: 316L and AISI M2. The study allowed establishing 0.7 mN as the load that characterized the coatings without substrate influence. Both hardness and Young modulus decrease with the increase of fluorine content due to the evolution in chemical composition, chemical bonds and structure.

  3. Soap-film coating: High-speed deposition of multilayer nanofilms

    PubMed Central

    Zhang, Renyun; Andersson, Henrik A.; Andersson, Mattias; Andres, Britta; Edlund, Håkan; Edström, Per; Edvardsson, Sverker; Forsberg, Sven; Hummelgård, Magnus; Johansson, Niklas; Karlsson, Kristoffer; Nilsson, Hans-Erik; Norgren, Magnus; Olsen, Martin; Uesaka, Tetsu; Öhlund, Thomas; Olin, Håkan

    2013-01-01

    The coating of thin films is applied in numerous fields and many methods are employed for the deposition of these films. Some coating techniques may deposit films at high speed; for example, ordinary printing paper is coated with micrometre-thick layers of clay at a speed of tens of meters per second. However, to coat nanometre thin films at high speed, vacuum techniques are typically required, which increases the complexity of the process. Here, we report a simple wet chemical method for the high-speed coating of films with thicknesses at the nanometre level. This soap-film coating technique is based on forcing a substrate through a soap film that contains nanomaterials. Molecules and nanomaterials can be deposited at a thickness ranging from less than a monolayer to several layers at speeds up to meters per second. We believe that the soap-film coating method is potentially important for industrial-scale nanotechnology. PMID:23503102

  4. Nanostructured multilayer polyelectrolyte films with silver nanoparticles as antibacterial coatings.

    PubMed

    Kruk, Tomasz; Szczepanowicz, Krzysztof; Kręgiel, Dorota; Szyk-Warszyńska, L; Warszyński, Piotr

    2016-01-01

    Ultrathin polyelectrolyte films containing silver nanoparticles appear to be a promising material for antimicrobial coatings used in the medical area. The present work is focused on the formation of multilayer polyelectrolyte films using: polyethyleneimine (PEI) as polycation, Poly(sodium 4-styrenesulfonate) (PSS) as polyanions and negatively charged silver nanoparticles (AgNPs), which led to the polyelectrolyte-silver nanocomposite coatings. The film thickness and mass were measured by ellipsometry and quartz crystal microbalance with dissipation monitoring (QCM-D) and the structure and morphology of films were visualized using scanning electron microscopy (SEM). Systematic increase of the UV-Vis absorption confirmed formation of the consecutive layers of the film. The analysis of bacteria cell adhesion to films surface was done by the luminometry measurement. Three gram-negative bacterial strains with strong adhesive properties were used in this study: Escherichia coli, Aeromonas hydrophila, and Asaia lannenesis. It was found that nanocomposite films have antimicrobial properties, which makes them very interesting for a number of practical applications, e.g. for the prevention of microbial colonization on treated surfaces. PMID:26193773

  5. Predicted and measured EMI shielding effectiveness of a metallic mesh coating on a sapphire window over a broad frequency range

    NASA Astrophysics Data System (ADS)

    Jacoby, Keith T.; Pieratt, Matthew W.; Halman, Jennifer I.; Ramsey, Keith A.

    2009-05-01

    Metallic mesh thin film coatings have been used for many years to provide electromagnetic interference (EMI) shielding on infrared windows and domes. The level of EMI shielding effectiveness (SE) of metallic mesh coatings when used in a high frequency application is understood and characterized. Conversely, the level of SE of these metallic mesh coatings when used in a low frequency application has been called into question. In a recent study, we applied an appropriately designed metallic mesh coating to a sapphire window, mounted that window in a fixture, and tested the SE of the window assembly over a frequency range that envelopes the various military platforms covered in MIL-STD-461 (10 kHz to 18 GHz) for a radiated emissions test. The test plan was devised in such a way as to independently assess the individual contributions of the aperture, the mounting, and the metallic mesh coating to the total shielding. The results of our testing will be described in this paper. Additionally, the test results will be compared to the predicted SE for both the aperture and the metallic mesh coated window in order to validate the predictive model. Finally, an assessment of the appropriateness of the use of metallic mesh coatings for EMI shielding in a low and/or broad range frequency application will be made.

  6. Preparation and characterization of YBCO coating on metallic RABiT substrates by pulsed laser deposition

    NASA Astrophysics Data System (ADS)

    Gonal, M. R.; Prajapat, C. L.; Igalwar, P. S.; Maji, B. C.; Singh, M. R.; Krishnan, M.

    2016-05-01

    Superconducting YBCO films are coated on metallic Rolling Assisted Bi-axially Textured Substrates (RABiTS) Ni-5wt % W (NiW) (002) substrate using pulsed laser deposition (PLD) system. Targets of YBa2Cu3O7-δ (YBCO) and buffer layers of Ceria and 8 mole % Yttria Stabilized Zirconia (YSZ) of high density are synthesized. At each stage of deposition coatings are characterized by XRD. Transport studies show superconducting nature of YBCO only when two successive buffer layers of YSZ and CeO2 are used.

  7. Immersion Deposition of Metal Films on Silicon and Germanium Substrates in Supercritical Carbon Dioxide

    SciTech Connect

    Ye, Xiang-Rong; Wai, Chien M.; Zhang, Daqing; Kranov, Yanko; Mcilroy, David; Lin, Yuehe; Engelhard, Mark H.

    2003-01-29

    A low temperature carbon dioxide based on immersion deposition technology (SFID) has been developed for producing palladium, copper, silver, and other metal films on silicon-based substrates in supercritical CO2. The reaction is initiated by oxidation of elemental silicon to SiF4 or H2SiF6 by HF with the release of electrons that cause the reduction of metal ions in an organometallic precursor to the metallic form on silicon surface in CO2. Only the substrate surfaces are coated with metals using this method. Based on surface analysis of the films and spectroscopic analysis of the reaction products, the mechanism of metal film deposition is discussed. The metal films (Pd, Cu, and Ag) formed on silicon surfaces by the SFID method exhibit good coverage, smooth and dense texture, high purity and a metallic behavior. Similarly, metal films can also be deposited onto geranium substrates using SFID. The gas-like properties and the high pressure of the supercritical fluids, combined with the low reaction temperature, make this SFID method potentially useful for depositing thin metal films in small features, which are difficult to accomplish by conventional CVD methods.

  8. Magnetoelastic sensor for characterizing properties of thin-film/coatings

    NASA Technical Reports Server (NTRS)

    Bachas, Leonidas G. (Inventor); Barrett, Gary (Inventor); Grimes, Craig A. (Inventor); Kouzoudis, Dimitris (Inventor); Schmidt, Stefan (Inventor)

    2004-01-01

    An apparatus for determining elasticity characteristics of a thin-film layer. The apparatus comprises a sensor element having a base magnetostrictive element at least one surface of which is at least partially coated with the thin-film layer. The thin-film layer may be of a variety of materials (having a synthetic and/or bio-component) in a state or form capable of being deposited, manually or otherwise, on the base element surface, such as by way of eye-dropper, melting, dripping, brushing, sputtering, spraying, etching, evaporation, dip-coating, laminating, etc. Among suitable thin-film layers for the sensor element of the invention are fluent bio-substances, thin-film deposits used in manufacturing processes, polymeric coatings, paint, an adhesive, and so on. A receiver, preferably remotely located, is used to measure a plurality of values for magneto-elastic emission intensity of the sensor element in either characterization: (a) the measure of the plurality of values is used to identify a magneto-elastic resonant frequency value for the sensor element; and (b) the measure of the plurality of successive values is done at a preselected magneto-elastic frequency.

  9. Novel microstructure in spin coated polyaniline thin films

    NASA Astrophysics Data System (ADS)

    Verma, Deepak; Dutta, V.

    2007-05-01

    Polyaniline (Pani) thin films doped with camphor sulfonic acid (CSA) have been deposited on glass substrates using the spin coating technique. Pani is chemically synthesized by an oxidation method at ~0 °C. Pani-CSA films show a hexagonal structure in scanning electron micrographs, which occurs due to the crystalline growth of CSA. A dense hexagonal structure is visible for film deposited at 800 rpm, but it becomes sparser as the revolutions per minute are increased (1200, 1500 and 2000 rpm). Electronic transition of quinoid units cause an absorption shoulder at ~900 nm for films deposited at 1200, 1500 and 2000 rpm, which is not observed for film deposited at 800 rpm.

  10. Novel microstructure in spin coated polyaniline thin films.

    PubMed

    Verma, Deepak; Dutta, V

    2007-05-01

    Polyaniline (Pani) thin films doped with camphor sulfonic acid (CSA) have been deposited on glass substrates using the spin coating technique. Pani is chemically synthesized by an oxidation method at ∼0 °C. Pani-CSA films show a hexagonal structure in scanning electron micrographs, which occurs due to the crystalline growth of CSA. A dense hexagonal structure is visible for film deposited at 800 rpm, but it becomes sparser as the revolutions per minute are increased (1200, 1500 and 2000 rpm). Electronic transition of quinoid units cause an absorption shoulder at ∼900 nm for films deposited at 1200, 1500 and 2000 rpm, which is not observed for film deposited at 800 rpm. PMID:21690993

  11. Protective lithium ion conducting ceramic coating for lithium metal anodes and associate method

    DOEpatents

    Bates, John B.

    1994-01-01

    A battery structure including a cathode, a lithium metal anode and an electrolyte disposed between the lithium anode and the cathode utilizes a thin-film layer of lithium phosphorus oxynitride overlying so as to coat the lithium anode and thereby separate the lithium anode from the electrolyte. If desired, a preliminary layer of lithium nitride may be coated upon the lithium anode before the lithium phosphorous oxynitride is, in turn, coated upon the lithium anode so that the separation of the anode and the electrolyte is further enhanced. By coating the lithium anode with this material lay-up, the life of the battery is lengthened and the performance of the battery is enhanced.

  12. Practical anti-reflection coating for metal semiconductor solar cells

    NASA Technical Reports Server (NTRS)

    Yeh, Y.-C. M.; Stirn, R. J.

    1975-01-01

    The metal-semiconductor solar cell is a possible candidate for converting solar to electrical energy for terrestrial application. A method is given for obtaining optical parameters of practical antireflection coatings for the metal-semiconductor solar cell. This method utilizes the measured refractive index obtained from ellipsometry since the surface to be AR coated has a multilayer structure. Both the experimental results and theoretical calculation of optical parameters for Ta2O5 antireflection coatings on Au-GaAs and Au-GaAs(0.78)P(0.22) solar cells are presented for comparison.

  13. Instabilities of structured metal films on nanoscale

    NASA Astrophysics Data System (ADS)

    Dong, Nanyi; Wu, Yueying; Fowlkes, Jason; Rack, Philip; Kondic, Lou

    2014-11-01

    We consider instabilities of metal films on nanoscale, with particular focus on the interplay between the initial geometry and instability development. In experiments, metal films are deposited lithographically, allowing for precise control of the initial shape, and then exposed to laser pulses that liquefy them. The considered geometries involve various shapes (cylinders or prisms) superimposed on top of a flat film. We consider this problem within the framework of the long wave (lubrication) theory. Our simulations show that the main features of the instability development could be captured, as long as destabilizing liquid-solid interaction is considered in the model. We conclude by discussing the influence of the distance between the imposed perturbations, their shape, as well as experimental noise on the evolution. Supported by NSF Grant No. CBET-1235710.

  14. Antireflective coatings applied from metal-organic derived liquid precursors.

    PubMed

    Yoldas, B E; O'Keeffe, T W

    1979-09-15

    Antireflective (AR) coatings, which are produced from organometallic driven solutions containing oxide constituents in a chemically polymerized form, are presented. These solutions leave a film on substrates which, upon heat treatment, converts to a glasslike oxide film having the desired optical thickness and index of refraction. The index can be varied continuously from 1.4 to 2.4; thus the AR coatings can be fine-tuned for different substrates and for specific wavelengths of light. Silicon solar cells AR-coated by this technique showed as much as 49% improvement in efficiency over the uncoated state. The real advantage of the process, however, lies in the fact that it is simple, well-suited for automated mass production of photovoltaic cells, and reduces the cost of coating application from an estimated $0.20 per W-package to about $0.01 per W-package. PMID:20212817

  15. ''Green'' Biopolymers for Improved Decontamination of Metals from Surfaces: Sorptive Characterization and Coating Properties

    SciTech Connect

    Davison, Brian H.; Kuritz, Tanya

    2000-06-01

    The proposed research aims to develop a fundamental understanding of important biological and physical chemical parameters for effective decontamination of metal surfaces using environmentally benign aqueous-based biopolymer solutions. Understanding how heavy metal-chelating biopolymers coat and interact with contaminated surfaces will benefit the development of novel, safe, easy-to-apply decontamination methodologies for removal of radionuclides and heavy metals. The benefits of these methodologies will include the following: (1) decreased exposure hazards for workers; (2) decreased secondary waste generation; (3) increased efficiency of decontamination; (4) positive public appeal and development of novel, nature-friendly business opportunities; and (5) lower cost of cleanup to the government. We propose to use aqueous biopolymer solutions to coat a contaminated metal surface (i.e., steel), solubilize the heavy metals (e.g., uranium) from the surface, and bind the heavy metals into the biopolymer. The biopolymer coating (containing the immobilized hazardous metal contaminants) will then be removed as a viscous film, as a dry powder, or by washing. This ''apply, wait, and remove'' procedure will reduce the amount of worker time spent in decontamination activities.

  16. ''Green'' Biopolymers for Improved Decontamination of Metals from Surfaces: Sorptive Characterization and Coating Properties

    SciTech Connect

    Davison, Brian H.; Kurtiz,Tanya

    1999-06-01

    The proposed research aims to develop a fundamental understanding of important biological and physical chemical parameters for effective decontamination of metal surfaces using environmentally benign aqueous-based biopolymer solutions. Understanding how heavy metal-chelating biopolymers coat and interact with contaminated surfaces will benefit the development of novel, safe, easy-to-apply decontamination methodologies for removal of radionuclides and heavy metals. The benefits of these methodologies will include the following: (1) decreased exposure hazards for workers; (2) decreased secondary waste generation; (3) increased efficiency of decontamination; (4) positive public appeal and development of novel, nature-friendly business opportunities; and (5) lower cost of cleanup to the government. We propose to use aqueous biopolymer solutions to coat a contaminated metal surface (i.e., steel), solubilize the heavy metals (e.g., uranium) from the surface, and bind the heavy metals into the biopolymer. The biopolymer coating (containing the immobilized hazardous metal contaminants) will then be removed as a viscous film, as a dry powder, or by washing. This ''apply, wait, and remove'' procedure will reduce the amount of worker time spent in decontamination activities.

  17. ''Green'' Biopolymers for Improved Decontamination of Metals from Surfaces: Sorptive Characterization and Coating Properties

    SciTech Connect

    Davison, Brian H.

    2002-04-30

    The proposed research aimed to develop a fundamental understanding of important biological and physical chemical parameters for effective decontamination of metal surfaces using environmentally benign aqueous-based biopolymer solutions. Understanding how heavy metal-chelating biopolymers coat and interact with contaminated surfaces will benefit the development of novel, safe, easy-to-apply decontamination methodologies for removal of radionuclides and heavy metals. The benefits of these methodologies include the following: decreased exposure hazards for workers; decreased secondary waste generation; increased efficiency of decontamination; positive public appeal and development of novel, nature-friendly business opportunities; and lower cost of cleanup to the government. We proposed to use aqueous biopolymer solutions to coat a contaminated metal surface (i.e., steel), solubilize the heavy metals (e.g., uranium) from the surface, and bind the heavy metals into the biopolymer. The biopolymer coating (containing the immobilized hazardous metal contaminants) was to be removed as a viscous film, as a dry powder, or by washing. This ''apply, wait, and remove'' procedure will reduce the amount of worker time spent in decontamination activities.

  18. Interfacial bond strength of electrophoretically deposited hydroxyapatite coatings on metals.

    PubMed

    Wei, M; Ruys, A J; Swain, M V; Kim, S H; Milthorpe, B K; Sorrell, C C

    1999-07-01

    Hydroxyapatite (HAp) coatings were deposited onto substrates of metal biomaterials (Ti, Ti6Al4V, and 316L stainless steel) by electrophoretic deposition (EPD). Only ultra-high surface area HAp powder, prepared by the metathesis method 10Ca(NO3)2 + 6(NH4)2HPO4 + 8NH4OH), could produce dense coatings when sintered at 875-1000degreesC. Single EPD coatings cracked during sintering owing to the 15-18% sintering shrinkage, but the HAp did not decompose. The use of dual coatings (coat, sinter, coat, sinter) resolved the cracking problem. Scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS) inspection revealed that the second coating filled in the "valleys" in the cracks of the first coating. The interfacial shear strength of the dual coatings was found, by ASTM F1044-87, to be approximately 12 MPa on a titanium substrate and approximately 22 MPa on 316L stainless steel, comparing quite favorably with the 34 MPa benchmark (the shear strength of bovine cortical bone was found to be 34 MPa). Stainless steel gave the better result since -316L (20.5 microm mK(-1)) > alpha-HAp (approximately 14 microm mK(-1)), resulting in residual compressive stresses in the coating, whereas alpha-titanium (approximately 10.3 microm mK(-1)) < alpha-HAp, resulting in residual tensile stresses in the coating. PMID:15348125

  19. Coatings Preserve Metal, Stone, Tile, and Concrete

    NASA Technical Reports Server (NTRS)

    2014-01-01

    John B. Schutt, a chemist at Goddard Space Flight Center, created a coating for spacecraft that could resist corrosion and withstand high heat. After retiring from NASA, Schutt used his expertise to create new formulations for Daytona Beach, Florida-based Adsil Corporation, which now manufactures a family of coatings to preserve various surfaces. Adsil has created 150 jobs due to the products.

  20. Spray forming polymer membranes, coatings and films

    DOEpatents

    McHugh, K.M.; Watson, L.D.; McAtee, R.E.; Ploger, S.A.

    1993-10-12

    A method is described for forming a polymer film having controlled physical and chemical characteristics, wherein a plume of nebulized droplets of a polymer or polymer precursor is directed toward a substrate from a converging/diverging nozzle having a throat at which the polymer or a precursor thereof is introduced and an exit from which the nebulized droplets of the polymer or precursor thereof leave entrained in a carrier gas. Relative movement between the nozzle and the substrate is provided to form a polymer film. Physical and chemical characteristics can be controlled by varying the deposition parameters and the gas and liquid chemistries. Semipermeable membranes of polyphosphazene films are disclosed, as are a variety of other polymer systems, both porous and non-porous. 4 figures.

  1. Spray forming polymer membranes, coatings and films

    DOEpatents

    McHugh, Kevin M.; Watson, Lloyd D.; McAtee, Richard E.; Ploger, Scott A.

    1993-01-01

    A method of forming a polymer film having controlled physical and chemical characteristics, wherein a plume of nebulized droplets of a polymer or polymer precursor is directed toward a substrate from a converging/diverging nozzle having a throat at which the polymer or a precursor thereof is introduced and an exit from which the nebulized droplets of the polymer or precursor thereof leave entrained in a carrier gas. Relative movement between the nozzle and the substrate is provided to form a polymer film. Physical and chemical characteristics can be controlled by varying the deposition parameters and the gas and liquid chemistries. Semipermeable membranes of polyphosphazene films are disclosed, as are a variety of other polymer systems, both porous and non-porous.

  2. Deformation behavior of metallic glass thin films

    NASA Astrophysics Data System (ADS)

    Liu, Y. H.; Zhao, F.; Li, Y. L.; Chen, M. W.

    2012-09-01

    We report room-temperature deformation behavior of damage-free metallic glass films characterized by nanoindentation and atomic force microscopy. The glass films with thicknesses ranging from 5 μm down to ˜60 nm plastically deform by shear bands when subjected to both spherical and sharp Berkovich indenters. Importantly, we found that gallium contamination from focus ion beam (FIB) milling significantly suppresses shear band formation, indicating that the absence of shear bands in FIB milled samples may be caused by gallium irradiation damage, rather than sample size effect. Finite element simulation reveals that a high stress gradient at the film/substrate interface promotes the plastic deformation of the thin films but does not give rise to significant strain inhomogeneity.

  3. Micro-Scratch Study of a Magnetron-Sputtered Zr-Based Metallic-Glass Film

    SciTech Connect

    Liu, F. X.; Yang, F. Q.; Gao, Yanfei; Jiang, W. H.; Guan, Y F; Rack, P. D.; Sergic, O.; Liaw, Peter K

    2009-01-01

    Using the micro-scratch technique, the tribological behavior of ZrCuAlNi metallic-glass coatings on 316L stainless steel was studied. With the application of ramping normal loads, the critical normal loads of about 110 mN were determined, at which the coefficient of friction increased sharply and the indenter penetration depth exceeded the film thickness. No clear evidence of coating debonding has been found, which, together with the observation of multiple shear bands, indicates good adhesion and ductility of the metallic-glass coating. When subjected to constant normal loads, the coefficient of friction increased rapidly once the critical normal load was passed. The scratch results and the scanning-electron microscopy observations indicated good adhesion between the coating and the substrate, which may be due to the good interfacial bonding and low coating residual stress.

  4. Multilayer thin film coatings for reduced infrared loss in hollow glass waveguides

    NASA Astrophysics Data System (ADS)

    Bledt, Carlos M.; Kopp, Daniel V.; Harrington, James A.; Kriesel, Jason M.

    2011-09-01

    Hollow glass waveguides (HGWs) are an attractive alternative to traditional solid-core and 2D photonic crystal, infrared transmissive fibers. Applications for HGWs at wavelengths longer than 2 microns include use of the guides for the delivery of laser power and for use as chemical and thermal sensors. To date, the most common HGW is one with an inner coating of Ag followed by a single-dielectric layer of AgI. These single-layer dielectric coated HGWs have losses for a 700-micron bore guide as low as 0.2 dB/m at 10.6 microns. However, if a multilayer stack of alternating high/low index thin films is deposited instead of a single dielectric layer then the loss can be reduced substantially. In the present study, multilayer dielectric thin films have been deposited inside silica tubing using a liquid-phase deposition method. High index coating materials used include metal sulfides such as PbS while the low index materials include polystyrene (PS) and some sulfides. To date it has been possible to deposit two-layer coatings using, for example, CdS and PS but a lower loss is possible if the coating stack is composed of three dielectric layers. In past work CdS/PbS/CdS coatings were deposited and found to have a measured a loss at λ = 10.6 microns that is approximately two times lower than that for a single dielectric layer. In this paper the theory of multilayer coatings will be presented along with the optical loss measurements from λ = 2 to 12 microns for the multilayer dielectric coatings.

  5. 21 CFR 175.365 - Vinylidene chloride copolymer coatings for polycarbonate film.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Vinylidene chloride copolymer coatings for...: ADHESIVES AND COMPONENTS OF COATINGS Substances for Use as Components of Coatings § 175.365 Vinylidene chloride copolymer coatings for polycarbonate film. Vinylidene chloride copolymer coatings identified...

  6. Dip coated silicon-substituted hydroxyapatite films.

    PubMed

    Hijón, Natalia; Victoria Cabañas, M; Peña, Juan; Vallet-Regí, María

    2006-09-01

    Silicon-substituted hydroxyapatites have been deposited onto Ti6Al4V substrates by sol-gel technology. The Ca(10)(PO(4))(6-x-y)(SiO(4))(x)(CO(3))(y)(OH)(2-x+y) coatings obtained, with silicon contents up to x=1 (2.8 wt.%), show a homogeneous and crack-free surface composed of particles smaller than 20 nm. The silicon enters into the apatite structure in the form of SiO(4)(4-) groups that partially substitute the PO(4)(3-) groups. The Si content and the Ca/P molar ratio of the coatings agree with those originally introduced in the sols. Layers with thicknesses around 600 nm show adhesion strengths superior to 20 MPa as determined by a pull-out test. The formation of an apatite layer onto these coatings after immersion in a simulated body fluid is enhanced by the presence of silicon. PMID:16828579

  7. Reproducibility of electrochemical noise data from coated metal systems

    SciTech Connect

    Bierwagen, G.P.; Mills, D.J.; Tallman, D.E.; Skerry, B.S.

    1996-12-31

    The use of electrochemical noise (ECN) as a method to characterize the corrosion-protection properties of organic coatings on metal substrates was pioneered by Skerry and Eden, and since then has been used by others as a probe for coating metal corrosion studies. However, no statistical examination of the reproducibility of the data from such measurements has been published. In the data the authors present, they have done a systematic analysis of important experimental variables in such systems. They have examined the method for accuracy and reproducibility with respect to sample preparation, sample immersion, and metal substrate preparation. They have taken several marine coatings systems typical of US Navy use, prepared duplicate samples of coating metal systems, and examined them under the same immersion exposure. The variables they considered for reproducibility are paint application (in three-coat systems), metal panel preparation (grit-blasted steel), and immersion conditions. The authors present ECN data with respect to immersion time on the values of noise voltage standard deviation {sigma}{sub V}, noise current standard deviation {sigma}{sub I}, and the noise resistance R{sub n} as given by {sigma}{sub V}/{sigma}{sub I}. The variation among supposedly identical sample pairs in identical immersion monitored under identical conditions is presented. The statistics of the time records of the data are considered, and the variations with respect to specific coatings classes are also considered within the limits of the data. Based on these data, comments concerning ECN on coated metal systems as a predictive test method are presented along with special considerations that must be made to properly use the method for coating ranking and lifetime prediction.

  8. 21 CFR 888.3358 - Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Hip joint metal/polymer/metal semi-constrained... Devices § 888.3358 Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis. (a) Identification. A hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis is a...

  9. 21 CFR 888.3358 - Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Hip joint metal/polymer/metal semi-constrained... Devices § 888.3358 Hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis. (a) Identification. A hip joint metal/polymer/metal semi-constrained porous-coated uncemented prosthesis is a...

  10. Skylab D024 thermal control coatings and polymeric films experiment

    NASA Technical Reports Server (NTRS)

    Lehn, William L.; Hurley, Charles J.

    1992-01-01

    The Skylab D024 Thermal Control Coatings and Polymeric Films Experiment was designed to determine the effects of the external Skylab space environment on the performance and properties of a wide variety of selected thermal control coatings and polymeric films. Three duplicate sets of thermal control coatings and polymeric films were exposed to the Skylab space environment for varying periods of time during the mission. The specimens were retrieved by the astronauts during extravehicular activities (EVA) and placed in hermetically sealed return containers, recovered, and returned to the Wright Laboratory/Materials Laboratory/WPAFB, Ohio for analysis and evaluation. Postflight analysis of the three sets of recovered thermal control coatings indicated that measured changes in specimen thermo-optical properties were due to a combination of excessive contamination and solar degradation of the contaminant layer. The degree of degradation experienced over-rode, obscured, and compromised the measurement of the degradation of the substrate coatings themselves. Results of the analysis of the effects of exposure on the polymeric films and the contamination observed are also presented. The D024 results were used in the design of the LDEF M0003-5 Thermal Control Materials Experiment. The results are presented here to call to the attention of the many other LDEF experimenters the wealth of directly related, low earth orbit, space environmental exposure data that is available from the ten or more separate experiments that were conducted during the Skylab mission. Results of these experiments offer data on the results of low altitude space exposure on materials recovered from space with exposure longer than typical STS experiments for comparison with the LDEF results.

  11. Recent innovations in the area of edible films and coatings.

    PubMed

    Maftoonazad, Neda; Badii, Fojan; Shahamirian, Maryam

    2013-12-01

    Edible films/coatings have been considered as one of the potential technologies that can be used to increase the storability of foods and to improve the existent packaging technology, helping to ensure the microbial safety and the preservation of food from the influence of external factors. Innovations constantly appear in food packaging, always aiming at creating a more efficient quality preservation system while improving foods' attractiveness and marketability. The utilization of renewable sources for packaging materials, such as hydrocolloids and lipids from biological origin, is one the main trends of the industry. These films should have acceptable sensory characteristics, appropriate barrier properties (CO2, O2, water, oil), microbial, biochemical and physicochemical stability, they should be safe, and produced by simple technology in low cost. Also they can act as effective carrier for antioxidant, flavor, color and nutritional or anti-microbial additives. Nowadays, a great discussion exists about the potential applications of edible films/coatings on food products. The general trend is to find the correct combination between the food product and the edible film/coating, which will ensure the success of the technology. PMID:24294943

  12. Solution processable broadband transparent mixed metal oxide nanofilm optical coatings via substrate diffusion doping

    NASA Astrophysics Data System (ADS)

    Glynn, Colm; Aureau, Damien; Collins, Gillian; O'Hanlon, Sally; Etcheberry, Arnaud; O'Dwyer, Colm

    2015-11-01

    Devices composed of transparent materials, particularly those utilizing metal oxides, are of significant interest due to increased demand from industry for higher fidelity transparent thin film transistors, photovoltaics and a myriad of other optoelectronic devices and optics that require more cost-effective and simplified processing techniques for functional oxides and coatings. Here, we report a facile solution processed technique for the formation of a transparent thin film through an inter-diffusion process involving substrate dopant species at a range of low annealing temperatures compatible with processing conditions required by many state-of-the-art devices. The inter-diffusion process facilitates the movement of Si, Na and O species from the substrate into the as-deposited vanadium oxide thin film forming a composite fully transparent V0.0352O0.547Si0.4078Na0.01. Thin film X-ray diffraction and Raman scattering spectroscopy show the crystalline component of the structure to be α-NaVO3 within a glassy matrix. This optical coating exhibits high broadband transparency, exceeding 90-97% absolute transmission across the UV-to-NIR spectral range, while having low roughness and free of surface defects and pinholes. The production of transparent films for advanced optoelectronic devices, optical coatings, and low- or high-k oxides is important for planar or complex shaped optics or surfaces. It provides opportunities for doping metal oxides to ternary, quaternary or other mixed metal oxides on glass, encapsulants or other substrates that facilitate diffusional movement of dopant species.Devices composed of transparent materials, particularly those utilizing metal oxides, are of significant interest due to increased demand from industry for higher fidelity transparent thin film transistors, photovoltaics and a myriad of other optoelectronic devices and optics that require more cost-effective and simplified processing techniques for functional oxides and coatings

  13. Coatings and films derived from clay/wax nanocomposites

    DOEpatents

    Chaiko, David J.; Leyva, Argentina A.

    2006-11-14

    The invention provides methods for making clay/wax nanocomposites and coatings and films of same with improved chemical resistance and gas barrier properties. The invention further provides methods for making and using emulsions of such clay/wax nanocomposites. Typically, an organophillic clay is combined with a wax or wax/polymer blend such that the cohesion energy of the clay matches that of the wax or wax/polymer blend. Suitable organophilic clays include mica and phyllosilicates that have been surface-treated with edge or edge and surface modifying agents. The resulting nanocomposites have applications as industrial coatings and in protective packaging.

  14. Nanoscale growth twins in sputtered metal films

    SciTech Connect

    Misra, Amit; Anderoglu, Osman; Hoagland, Richard G; Zhang, X

    2008-01-01

    We review recent studies on the mechanical properties of sputtered Cu and 330 stainless steel films with {l_brace}1 1 1{r_brace} nanoscale growth twins preferentially oriented perpendicular to growth direction. The mechanisms of formation of growth twins during sputtering and the deformation mechanisms that enable usually high strengths in nanotwinned structures are highlighted. Growth twins in sputtered films possess good thermal stability at elevated temperature, providing an approach to extend the application of high strength nanostructured metals to higher temperatures.

  15. Measurements and Diagnostics of Diamond Films and Coatings

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa; Wu, Richard L. C.

    1999-01-01

    The commercial potential of chemical-vapor-deposited (CVD) diamond films has been established and a number of applications have been identified through university, industry, and government research studies. This paper discusses the methodologies used for property measurement and diagnostic of CVD diamond films and coatings. Measurement and diagnostic techniques studied include scanning electron microscopy, transmission electron microscopy, atomic force microscopy, stylus profilometry, x-ray diffraction, electron diffraction, Raman spectroscopy, Rutherford backscattering, elastic recoil spectroscopy, and friction examination. Each measurement and diagnostic technique provides unique information. A combination of techniques can provide the technical information required to understand the quality and properties of CVD diamond films, which are important to their application in specific component systems and environments. In this study the combination of measurement and diagnostic techniques was successfully applied to correlate deposition parameters and resultant diamond film composition, crystallinity, grain size, surface roughness, and coefficient of friction.

  16. Chitosan based edible films and coatings: a review.

    PubMed

    Elsabee, Maher Z; Abdou, Entsar S

    2013-05-01

    Chitosan is a biodegradable biocompatible polymer derived from natural renewable resources with numerous applications in various fields, and one of which is the area of edible films and coatings. Chitosan has antibacterial and antifungal properties which qualify it for food protection, however, its weak mechanical properties, gas and water vapor permeability limit its uses. This review discusses the application of chitosan and its blends with other natural polymers such as starch and other ingredients for example essential oils, and clay in the field of edible films for food protection. The mechanical behavior and the gas and water vapor permeability of the films are also discussed. References dealing with the antimicrobial behavior of these films and their impact on food protection are explored. PMID:23498203

  17. Performance improvement by metal-dielectric HR coating in laterally coupled DFB laser with metal surface gratings

    NASA Astrophysics Data System (ADS)

    Jang, S. J.; Yeo, C. I.; Yu, J. S.; Lee, Y. T.

    2010-09-01

    We report the device characteristics of the metal-dielectric high-reflectivity (HR) coated 1.55 μm laterally coupled distributed feedback (DFB) laser with metal surface gratings by using holographic lithography. The HR coating films are composed of Au/Ti/SiO2. It provides a variety of advantages compared to the uncoated DFB laser on the same processed wafer while there is no degradation on current-voltage characteristics. For 3 μm wide and 300 μm long HR coated DFB laser, it exhibits a maximum output power of ˜17 mW and a threshold current of 14.2 mA at 20°C under continuous-wave mode. It is clear that the threshold current and slope efficiency are improved by 36% and 96%, respectively, due to the reduction of mirror loss. The metal-dielectric HR coating on one facet of DFB laser is found to have significantly increased characteristic temperature (i.e., T 0˜88 K). Furthermore, the stable single-mode operation with an increased single-mode suppression ratio was achieved.

  18. Wear resistance of boron nitride coated metal

    NASA Astrophysics Data System (ADS)

    Andoh, Yasunori; Nishiyama, Satoshi; Sakai, Shigeki; Ogata, Kiyoshi; Fujimoto, Fuminori

    1993-06-01

    The wear resistance of boron nitride films was studied. The films of 1 μm thickness were prepared on the surface of a cutting tool by simultaneous nitrogen ion irradiation and vapor depositon of boron; the Vickers hardness of the films was between 3000 and 5000 kg/mm 2. The test was performed by the cutting of steel. On the tool deposited directly, the wear of the surface is large and this could not be improved greatly. However, the tools prepared after nitridation of the surface layer by ion implantation and the one with another nitride layer in the interface showed decreasing wear, and the wear of the tool with an interlayer of silicon nitride could be decreased to about 15%. As a result, it became clear that boron nitride could be effectively used as a highly hard film by the optimization of the interface between the film and the matrix.

  19. Colored semitransparent conductive coatings consisting of monodisperse metallic single-walled carbon nanotubes.

    PubMed

    Green, Alexander A; Hersam, Mark C

    2008-05-01

    Single-walled carbon nanotubes (SWNTs) are promising materials for transparent conduction as a result of their exceptional electrical, optical, mechanical, and chemical properties. However, since current synthetic methods yield polydisperse mixtures of SWNTs, the performance of SWNT transparent conductive films has previously been hindered by semiconducting species. Here, we describe the performance of transparent conductors produced using predominantly metallic SWNTs. Compared with unsorted material, films enriched in metallic SWNTs can enhance conductivity by factors of over 5.6 in the visible and 10 in the infrared. Moreover, by using monodisperse metallic SWNTs sorted with angstrom-level resolution in diameter, semitransparent conductive coatings with tunable optical transmittance can be produced. PMID:18393537

  20. Solution processable broadband transparent mixed metal oxide nanofilm optical coatings via substrate diffusion doping.

    PubMed

    Glynn, Colm; Aureau, Damien; Collins, Gillian; O'Hanlon, Sally; Etcheberry, Arnaud; O'Dwyer, Colm

    2015-12-21

    Devices composed of transparent materials, particularly those utilizing metal oxides, are of significant interest due to increased demand from industry for higher fidelity transparent thin film transistors, photovoltaics and a myriad of other optoelectronic devices and optics that require more cost-effective and simplified processing techniques for functional oxides and coatings. Here, we report a facile solution processed technique for the formation of a transparent thin film through an inter-diffusion process involving substrate dopant species at a range of low annealing temperatures compatible with processing conditions required by many state-of-the-art devices. The inter-diffusion process facilitates the movement of Si, Na and O species from the substrate into the as-deposited vanadium oxide thin film forming a composite fully transparent V0.0352O0.547Si0.4078Na0.01. Thin film X-ray diffraction and Raman scattering spectroscopy show the crystalline component of the structure to be α-NaVO3 within a glassy matrix. This optical coating exhibits high broadband transparency, exceeding 90-97% absolute transmission across the UV-to-NIR spectral range, while having low roughness and free of surface defects and pinholes. The production of transparent films for advanced optoelectronic devices, optical coatings, and low- or high-k oxides is important for planar or complex shaped optics or surfaces. It provides opportunities for doping metal oxides to ternary, quaternary or other mixed metal oxides on glass, encapsulants or other substrates that facilitate diffusional movement of dopant species. PMID:26575987

  1. Pulse laser processing of metal thin films on glass substrates

    NASA Astrophysics Data System (ADS)

    Mikheev, Gennady M.; Zonov, Ruslan G.; Kaluzhny, Dmitry G.

    2004-04-01

    The possibility of the pulse laser radiation treatment of thin metal films on glass substrates has been studied experimentally. On the glass substrates with sprayed coating the diffraction structures were obtained due to the selective evaporation of metal at the interference of the powerful pulse laser radiation. The experiments were conducted using copper, aluminum films and films from titanium oxides. The thickness of the films on the glass substrates was 0.1 - 0.12 μm. The regimes normally used during the film treatment with a laser beam were as follows: the wavelength was 1.06 μm, the pulse duration was 10 ns, and the enegy density of the beam was 10 mJ/mm2. To obtain an interference pattern on the treated surface the beam of the coherent radiation was preliminary split into two. In dependence on the convergence angle of the interference beams, the diffraction gratings had the lattice spacing in the range of 1 - 6 μm. They were used to produce diffraction lenses. These lenses are a plane device with a ring-shape zone of concentric grating grooves capable to focus a certain part of incident radiation. In dependence on the wavelength, the radiation is collected on the optic axis at different distances from the diffraction lens. This fact makes it possible to use the lens in production of a simple monochromator. The structure of the diffraction gratings obtained has been studied, and their main characteristics and main spheres of their application have been determined.

  2. Diamond-like carbon coatings for the protection of metallic artefacts: effect on the aesthetic appearance

    NASA Astrophysics Data System (ADS)

    Faraldi, Federica; Angelini, Emma; Caschera, Daniela; Mezzi, Alessio; Riccucci, Cristina; Caro, Tilde De

    2014-03-01

    Plasma-enhanced chemical vapour deposition (PECVD) is an environmentally friendly process used to deposit a variety of nano-structured coatings for the protection or the surface modification of metallic artefacts like the SiO2-like films that have been successfully tested on ancient silver, bronze and iron artefacts as barriers against aggressive agents. This paper deals with the preliminary results of a wider investigation aimed to the development of eco-sustainable coatings for the protection of Cu and Ag-based artefacts of archaeological and historic interest. Diamond-like carbon (DLC) coatings have been deposited by PECVD in different experimental conditions, in a capacitively coupled asymmetric plasma reactor, placing the substrates either on electrically powered electrode (cathodic mode) or grounded electrode (anodic mode) with and without hydrogen addition in the gas mixture. The final goal is to develop a coating with good protective effectiveness against aggressive atmospheres and contemporarily with negligible effects on the aesthetic appearance of the artefacts. The evaluation of possible colour changes of the surface patinas, due to coating process, was performed by optical microscopy and colorimetric measurements. Furthermore, to evaluate the reversibility of the thin DLC layer, an etching treatment in oxygen plasma has been successfully carried out and optimized. The chemical-physical characterization of the deposited DLC coatings was performed by means of the combined use of micro-Raman and XPS spectroscopies. The results show that the DLC films obtained in the anodic mode, may be proposed as a viable alternative to polymeric coatings for the protection of metallic ancient objects.

  3. Reactive Evaporation And Plasma Processes For Thin Film Optical Coatings

    NASA Astrophysics Data System (ADS)

    Ebert, Johannes

    1989-02-01

    Bombardment of growing films with reactive particles has developed into a powerful technology over the last 3o years. Compared to normal evaporation methods, important improvements are: better adhesion between film and substrate, high film density, fast coating rate and stoichiometric layers with low optical losses. Although the techniques used to achieve the desired properties vary quite dramatically from high pressure plasma processing to bombardment with monoenergetic ion beams in ultra high vacuum environment, from particles with nearly thermal to some keV energy and from discharge currents of some μA to more than 1oo A in industrial applications, the ion-surface interaction, which causes the modification of the films, is the basic of all reactive deposition processes. The purpose of this paper is to review plasma processes for the production of optical coatings including ion assisted deposition, ion plating and ion cluster beam deposition, comparing the structural and optical properties of the films. Some applications of reactive evaporation presented in the following papers demonstrate the potential use of reactive evaporation and plasma processes for solving optical problems.

  4. Solar Selective Coatings Prepared From Thin-Film Molecular Mixtures and Evaluated

    NASA Technical Reports Server (NTRS)

    Jaworske, Don A.

    2003-01-01

    Thin films composed of molecular mixtures of metal and dielectric are being considered for use as solar selective coatings for a variety of space power applications. By controlling molecular mixing during ion-beam sputter deposition, researchers can tailor the solar selective coatings to have the combined properties of high solar absorptance and low infrared emittance. On orbit, these combined properties simultaneously maximize the amount of solar energy captured by the coating and minimize the amount of thermal energy radiated. The solar selective coatings are envisioned for use on minisatellites, for applications where solar energy is used to power heat engines or to heat remote regions in the interior of the spacecraft. Such systems may be useful for various missions, particularly those to middle Earth orbit. Sunlight must be concentrated by a factor of 100 or more to achieve the desired heat inlet operating temperature. At lower concentration factors, the temperature of the heat inlet surface of the heat engine is too low for efficient operation, and at high concentration factors, cavity type heat receivers become attractive. The an artist's concept of a heat engine, with the annular heat absorbing surface near the focus of the concentrator coated with a solar selective coating is shown. In this artist's concept, the heat absorbing surface powers a small Stirling convertor. The astronaut's gloved hand is provided for scale. Several thin-film molecular mixtures have been prepared and evaluated to date, including mixtures of aluminum and aluminum oxide, nickel and aluminum oxide, titanium and aluminum oxide, and platinum and aluminum oxide. For example, a 2400- Angstrom thick mixture of titanium and aluminum oxide was found to have a solar absorptance of 0.93 and an infrared emittance of 0.06. On the basis of tests performed under flowing nitrogen at temperatures as high as 680 C, the coating appeared to be durable at elevated temperatures. Additional durability

  5. Photobiomolecular deposition of metallic particles and films

    DOEpatents

    Hu, Zhong-Cheng

    2005-02-08

    The method of the invention is based on the unique electron-carrying function of a photocatalytic unit such as the photosynthesis system I (PSI) reaction center of the protein-chlorophyll complex isolated from chloroplasts. The method employs a photo-biomolecular metal deposition technique for precisely controlled nucleation and growth of metallic clusters/particles, e.g., platinum, palladium, and their alloys, etc., as well as for thin-film formation above the surface of a solid substrate. The photochemically mediated technique offers numerous advantages over traditional deposition methods including quantitative atom deposition control, high energy efficiency, and mild operating condition requirements.

  6. Laser Assisted Additively Manufactured Transition Metal Coating on Aluminum

    NASA Astrophysics Data System (ADS)

    Vora, Hitesh D.; Rajamure, Ravi Shanker; Roy, Anurag; Srinivasan, S. G.; Sundararajan, G.; Banerjee, Rajarshi; Dahotre, Narendra B.

    2016-07-01

    Various physical and chemical properties of surface and subsurface regions of Al can be improved by the formation of transition metal intermetallic phases (Al x TM y ) via coating of the transition metal (TM). The lower equilibrium solid solubility of TM in Al (<1 at.%) is a steep barrier to the formation of solid solutions using conventional alloying methods. In contrast, as demonstrated in the present work, surface engineering via a laser-aided additive manufacturing approach can effectively synthesize TM intermetallic coatings on the surface of Al. The focus of the present work included the development of process control to achieve thermodynamic and kinetic conditions necessary for desirable physical, microstructural and compositional attributes. A multiphysics finite element model was developed to predict the temperature profile, cooling rate, melt depth, dilution of W in Al matrix and corresponding micro-hardness in the coating, and the interface between the coating and the base material and the base material.

  7. Laser Assisted Additively Manufactured Transition Metal Coating on Aluminum

    NASA Astrophysics Data System (ADS)

    Vora, Hitesh D.; Rajamure, Ravi Shanker; Roy, Anurag; Srinivasan, S. G.; Sundararajan, G.; Banerjee, Rajarshi; Dahotre, Narendra B.

    2016-05-01

    Various physical and chemical properties of surface and subsurface regions of Al can be improved by the formation of transition metal intermetallic phases (Al x TM y ) via coating of the transition metal (TM). The lower equilibrium solid solubility of TM in Al (<1 at.%) is a steep barrier to the formation of solid solutions using conventional alloying methods. In contrast, as demonstrated in the present work, surface engineering via a laser-aided additive manufacturing approach can effectively synthesize TM intermetallic coatings on the surface of Al. The focus of the present work included the development of process control to achieve thermodynamic and kinetic conditions necessary for desirable physical, microstructural and compositional attributes. A multiphysics finite element model was developed to predict the temperature profile, cooling rate, melt depth, dilution of W in Al matrix and corresponding micro-hardness in the coating, and the interface between the coating and the base material and the base material.

  8. Surface coating for prevention of metallic seed migration in tissues

    SciTech Connect

    Lee, Hyunseok; Park, Jong In; Lee, Won Seok; Park, Min; Son, Kwang-Jae; Bang, Young-bong; Choy, Young Bin E-mail: sye@snu.ac.kr; Ye, Sung-Joon E-mail: sye@snu.ac.kr

    2015-06-15

    Purpose: In radiotherapy, metallic implants often detach from their deposited sites and migrate to other locations. This undesirable migration could cause inadequate dose coverage for permanent brachytherapy and difficulties in image-guided radiation delivery for patients. To prevent migration of implanted seeds, the authors propose a potential strategy to use a biocompatible and tissue-adhesive material called polydopamine. Methods: In this study, nonradioactive dummy seeds that have the same geometry and composition as commercial I-125 seeds were coated in polydopamine. Using scanning electron microscopy and x-ray photoelectron spectroscopy, the surface of the polydopamine-coated and noncoated seeds was characterized. The detachment stress between the two types of seeds and the tissue was measured. The efficacy of polydopamine-coated seed was investigated through in vitro migration tests by tracing the seed location after tissue implantation and shaking for given times. The cytotoxicity of the polydopamine coating was also evaluated. Results: The results of the coating characterization have shown that polydopamine was successfully coated on the surface of the seeds. In the adhesion test, the polydopamine-coated seeds had 2.1-fold greater detachment stress than noncoated seeds. From the in vitro test, it was determined that the polydopamine-coated seed migrated shorter distances than the noncoated seed. This difference was increased with a greater length of time after implantation. Conclusions: The authors suggest that polydopamine coating is an effective technique to prevent migration of implanted seeds, especially for permanent prostate brachytherapy.

  9. Magnetic metal nanoparticles coated polyacrylonitrile textiles as microwave absorber

    NASA Astrophysics Data System (ADS)

    Akman, O.; Kavas, H.; Baykal, A.; Toprak, M. S.; Çoruh, Ali; Aktaş, B.

    2013-02-01

    Polyacrylonitrile (PAN) textiles with 2 mm thickness are coated with magnetic nanoparticles in coating baths with Ni, Co and their alloys via an electroless metal deposition method. The crystal structure, morphology and magnetic nature of composites are investigated by X-ray Powder diffraction, Scanning Electron Microscopy, and dc magnetization measurement techniques. The frequency dependent microwave absorption measurements have been carried out in the frequency range of 12.4-18 GHz (X and P bands). Diamagnetic and ferromagnetic properties are also investigated. Finally, the microwave absorption of composites is found strongly dependent on the coating time. One absorption peak is observed between 14.3 and 15.8 GHz with an efficient absorption bandwidth of 3.3-4.1 GHz (under -20 dB reflection loss limit). The Reflection loss (RL) can be achieved between -30 and -50 dB. It was found that the RL is decreasing and absorption bandwidth is decreasing with increasing coating time. While absorption peak moves to lower frequencies in Ni coated PAN textile, it goes higher frequencies in Co coated ones. The Ni-Co alloy coated composites have fluctuating curve of absorption frequency with respect to coating time. These results encourage further development of magnetic nanoparticle coated textile absorbers for broadband applications.

  10. Metallic and nonmetallic coatings for ICF targets

    SciTech Connect

    Hendricks, C.D.; Crane, J.K.; Hsieh, E.J.; Meyer, S.F.

    1981-04-17

    Some fusion targets designed to be driven by 0.35 to 1 ..mu..m laser light are glass spheres coated with layers of various materials such as hydrocarbons, fluorocarbons, beryllium, copper, gold, platinum, etc. The glass shell, which is filled with gas, liquid or solid deuterium-tritium fuel, must have remarkably good surface and wall thickness uniformity. Methods for depositing the various materials will be discussed. They include plasma polymerization, electro-deposition, sputtering and evaporation. Many of the difficulties encountered in the coating processes are the result of coating on free spheres with very small radii - 35 to 500 micrometers. Several means of overcoming the problems will be described and experimental results presented.

  11. Development of insulating coatings for liquid metal blankets

    SciTech Connect

    Malang, S.; Borgstedt, H.U.; Farnum, E.H.; Natesan, K.; Vitkovski, I.V.

    1994-07-01

    It is shown that self-cooled liquid metal blankets are feasible only with electrically insulating coatings at the duct walls. The requirements on the insulation properties are estimated by simple analytical models. Candidate insulator materials are selected based on insulating properties and thermodynamic consideration. Different fabrication technologies for insulating coatings are described. The status of the knowledge on the most crucial feasibility issue, the degradation of the resisivity under irradiation, is reviewed.

  12. Deposition Technique For Chemical Free Black Coatings On Metals

    NASA Astrophysics Data System (ADS)

    Carton, J. G.; Cobbe, N.; O'Donoghue, J.; Pambaguian, L.; Norman, A.; Liedtke, V.; McCaul, T.

    2012-07-01

    Coatings having specific thermo-optical properties are necessary to manage the temperature equilibrium in space hardware. Incumbent black body coatings have a need to extend their operating temperature as well as increase the range of substrate materials that can be coated; in addition, issues relating to outgassing can limit the application of black body coatings. In this paper a relatively new coating technology, CoBlast, is used to deposit material on to titanium substrates, to produce a black body surface; SolarBlack. CoBlast, replaces the oxide layer of reactive metals with a fused thin surface. The process is uniquely non-complex, requiring no thermal input, no wet chemistry and is performed in an ambient temperature and pressure environment. Thermo optical and micro-structure analysis of SolarBlack was completed and the characterisation results including thermo cycling, up to 700°C, are discussed.

  13. 21 CFR 175.360 - Vinylidene chloride copolymer coatings for nylon film.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 3 2012-04-01 2012-04-01 false Vinylidene chloride copolymer coatings for nylon... coatings for nylon film. Vinylidene chloride copolymer coatings identified in this section and applied on nylon film may be safely used as food-contact surfaces, in accordance with the following...

  14. 21 CFR 175.360 - Vinylidene chloride copolymer coatings for nylon film.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Vinylidene chloride copolymer coatings for nylon... coatings for nylon film. Vinylidene chloride copolymer coatings identified in this section and applied on nylon film may be safely used as food-contact surfaces, in accordance with the following...

  15. 21 CFR 175.360 - Vinylidene chloride copolymer coatings for nylon film.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 3 2011-04-01 2011-04-01 false Vinylidene chloride copolymer coatings for nylon... coatings for nylon film. Vinylidene chloride copolymer coatings identified in this section and applied on nylon film may be safely used as food-contact surfaces, in accordance with the following...

  16. 21 CFR 175.360 - Vinylidene chloride copolymer coatings for nylon film.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 3 2013-04-01 2013-04-01 false Vinylidene chloride copolymer coatings for nylon... coatings for nylon film. Vinylidene chloride copolymer coatings identified in this section and applied on nylon film may be safely used as food-contact surfaces, in accordance with the following...

  17. Graded coatings for metallic implant alloys

    SciTech Connect

    Saiz, Eduardo; Tomsia, Antoni P.; Fujino, Shigeru; Gomez-Vega, Jose M.

    2002-08-01

    Graded glass and glass-hydroxyapatite coatings on Ti-based and Co-Cr alloys have been prepared using a simple enameling technique. The composition of the glasses has been tailored to match the thermal expansion of the alloys. By controlling the firing time, and temperature, it has been possible to control the reactivity between the glass and the alloy and to fabricate coatings (25 to 150 mu m thick) with excellent adhesion to the substrate, resistant to corrosion and able to precipitate hydroxyapatite during in vitro tests in simulated body fluid.

  18. Optical bistability in a nonlinear-shell-coated metallic nanoparticle

    PubMed Central

    Chen, Hongli; Zhang, Youming; Zhang, Baile; Gao, Lei

    2016-01-01

    We provide a self-consistent mean field approximation in the framework of Mie scattering theory to study the optical bistability of a metallic nanoparticle coated with a nonlinear shell. We demonstrate that the nanoparticle coated with a weakly nonlinear shell exhibits optical bistability in a broad range of incident optical intensity. This optical bistability critically relies on the geometry of the shell-coated nanoparticle, especially the fractional volume of the metallic core. The incident wavelength can also affect the optical bistability. Through an optimization-like process, we find a design with broader bistable region and lower threshold field by adjusting the size of the nonlinear shell, the fractional volume of the metallic core, and the incident wavelength. These results may find potential applications in optical bistable devices such as all-optical switches, optical transistors and optical memories. PMID:26907967

  19. Optical bistability in a nonlinear-shell-coated metallic nanoparticle

    NASA Astrophysics Data System (ADS)

    Chen, Hongli; Zhang, Youming; Zhang, Baile; Gao, Lei

    2016-02-01

    We provide a self-consistent mean field approximation in the framework of Mie scattering theory to study the optical bistability of a metallic nanoparticle coated with a nonlinear shell. We demonstrate that the nanoparticle coated with a weakly nonlinear shell exhibits optical bistability in a broad range of incident optical intensity. This optical bistability critically relies on the geometry of the shell-coated nanoparticle, especially the fractional volume of the metallic core. The incident wavelength can also affect the optical bistability. Through an optimization-like process, we find a design with broader bistable region and lower threshold field by adjusting the size of the nonlinear shell, the fractional volume of the metallic core, and the incident wavelength. These results may find potential applications in optical bistable devices such as all-optical switches, optical transistors and optical memories.

  20. Optical bistability in a nonlinear-shell-coated metallic nanoparticle.

    PubMed

    Chen, Hongli; Zhang, Youming; Zhang, Baile; Gao, Lei

    2016-01-01

    We provide a self-consistent mean field approximation in the framework of Mie scattering theory to study the optical bistability of a metallic nanoparticle coated with a nonlinear shell. We demonstrate that the nanoparticle coated with a weakly nonlinear shell exhibits optical bistability in a broad range of incident optical intensity. This optical bistability critically relies on the geometry of the shell-coated nanoparticle, especially the fractional volume of the metallic core. The incident wavelength can also affect the optical bistability. Through an optimization-like process, we find a design with broader bistable region and lower threshold field by adjusting the size of the nonlinear shell, the fractional volume of the metallic core, and the incident wavelength. These results may find potential applications in optical bistable devices such as all-optical switches, optical transistors and optical memories. PMID:26907967

  1. Protective coatings for metal alloys and methods incorporating the same

    SciTech Connect

    Seabaugh, Matthew M.; Ibanez, Sergio; Swartz, Scott L.

    2015-06-09

    An electrochemical device having one or more solid oxide fuel cells (SOFCs), each of the SOFCs including a cathode, an anode, and an electrolyte layer positioned between the cathode and anode; and at least one additional component comprising a metallic substrate having an electronically conductive, chromium-free perovskite coating deposited directly thereon. The perovskite coating has the formula ABO.sub.3, wherein A is a lanthanide element or Y, and B is a mixture of two or more transition elements, with the A site undoped by any alkaline earth element, and the perovskite coating exhibits limited or no ionic transport of oxygen.

  2. Preparing oxidizer coated metal fuel particles

    NASA Technical Reports Server (NTRS)

    Shafer, J. I.; Simmons, G. M. (Inventor)

    1974-01-01

    A solid propellant composition of improved efficiency is described which includes an oxidizer containing ammonium perchlorate, and a powered metal fuel, preferably aluminum or beryllium, in the form of a composite. The metal fuel is contained in the crystalline lattice framework of the oxidizer, as well as within the oxidizer particles, and is disposed in the interstices between the oxidizer particles of the composition. The propellant composition is produced by a process comprising the crystallization of ammonium perchlorate in water, in the presence of finely divided aluminum or beryllium. A suitable binder is incorporated in the propellant composition to bind the individual particles of metal with the particles of oxidizer containing occluded metal.

  3. Structural characterization and comparison of iridium, platinum and gold/palladium ultra-thin film coatings for STM of biomolecules

    SciTech Connect

    Sebring, R.; Arendt, P.; Imai, B.; Bradbury, E.M.; Gatewood, J.; Panitz, J.; Yau, P.

    1997-10-30

    Scanning tunneling microscopy (STM) is capable of atomic resolution and is ideally suited for imaging surfaces with uniform work function. A biological sample on a conducting substrate in air does not meet this criteria and requires a conductive coating for stable and reproducible STM imaging. In this paper, the authors describe the STM and transmission electron microscopy (TEM) characterization of ultra-thin ion-beam sputtered films of iridium and cathode sputtered gold/palladium and platinum films on highly ordered pyrolytic graphite (HOPG) which were developed for use as biomolecule coatings. The goals were the development of metal coatings sufficiently thin and fine grained that 15--20 {angstrom} features of biological molecules could be resolved using STM, and the development of a substrate/coating system which would allow complementary TEM information to be obtained for films and biological molecules. The authors demonstrate in this paper that ion-beam sputtered iridium on highly ordered pyrolytic graphite (HOPG) has met both these goals. The ion-beam sputtered iridium produced a very fine grained (< 10 {angstrom}) continuous film at 5--6 {angstrom} thickness suitable for stable air STM imaging. In comparison, cathode sputtered platinum produced 16 {angstrom} grains with the thinnest continuous film at 15 {angstrom} thickness, and the sputtered gold/palladium produced 25 {angstrom} grains with the thinnest continuous film at 18 {angstrom} thickness.

  4. Tribological behavior of aluminum-CNT coated metal composite under dry and water lubricated conditions.

    PubMed

    Kim, Il-Young; Lee, Young-Ze

    2011-01-01

    Carbon nanotubes are considered the best material in the field of composites because of their mechanical and tribological properties. In this study, carbon nanotubes coated metal was dispersed in aluminum, the base metal, to improve the wettability between aluminum and carbon nanotubes. The friction and wear behaviors of the aluminum-carbon nanotube coated metal, which is a nickel and copper composite, were investigated using a pin-on-disk wear tester under dry sliding and water lubricated conditions and evaluated using SEM and EDX analysis. All the results demonstrated that the addition of the carbon nanotubes coated metal significantly improved the wettability of CNTs in the aluminum. And the distribution of CNTs prevented the propagation of micro cracks on the surface of the aluminum base metal sample, resulting in enhanced friction characteristics and wear resistance of the nano composite. The composite exhibited lower friction coefficient and wear resistance under the water lubricated condition than the dry sliding condition. Although the lubrication and cooling effect of water contributed to the reduction of the friction coefficient of the composite, the separation of wear particles from the sliding surface changed the wear type from three-body to two-body, resulting in very high wear rate. Also the concentration of oxide under water lubricated condition contributed to the increase of the wear rate because the amount of oxide film removed in terms of thickness exceeded the critical thickness of real contact area. PMID:21446451

  5. Pentek metal coating removal system: Baseline report

    SciTech Connect

    1997-07-31

    The Pentek coating removal technology was tested and is being evaluated at Florida International University (FIU) as a baseline technology. In conjunction with FIU`s evaluation of efficiency and cost, this report covers evaluation conducted for safety and health issues. It is a commercially available technology and has been used for various projects at locations throughout the country. The Pentek coating removal system consisted of the ROTO-PEEN Scaler, CORNER-CUTTER{reg_sign}, and VAC-PAC{reg_sign}. They are designed to remove coatings from steel, concrete, brick, and wood. The Scaler uses 3M Roto Peen tungsten carbide cutters while the CORNER-CUTTER{reg_sign} uses solid needles for descaling activities. These hand tools are used with the VAC-PAC{reg_sign} vacuum system to capture dust and debris as removal of the coating takes place. The safety and health evaluation during the testing demonstration focused on two main areas of exposure: dust and noise. Dust exposure minimal, but noise exposure was significant. Further testing for each exposure is recommended because of the environment where the testing demonstration took place. It is feasible that the dust and noise levels will be higher in an enclosed operating environment of different construction. In addition, other areas of concern found were arm-hand vibration, whole-body, ergonomics, heat stress, tripping hazards, electrical hazards, machine guarding, and lockout/tagout.

  6. Synthesis and characterization of sol-gel-derived nanomaterials and nanocrystalline electroless metal coatings

    NASA Astrophysics Data System (ADS)

    Shukla, Satyajit Vishnu

    CuS (minimum size of 2.5 nm), Ag2S (minimum and average size of 2.5 nm and 26 nm respectively), and Au (with minimum size of <10 nm) nanoparticles dispersed within the sol-gel derived hydroxypropyl cellulose (HPC)-silica films are synthesized using the gas diffusion technique. The effectiveness of HPC polymer, as a 'compatibilizer', to synthesize semiconductor and metal nanoparticles distributed uniformly within the silica film is demonstrated. The sol-gel derived HPC-silica films containing dispersed nanoparticles are characterized using x-ray photoelectron spectroscopy (XPS) to understand the mechanism of formation of nanoparticles within the film. The XPS core-level binding energies (B.E.) for the nanoparticles are observed to be sensitive to the variation in the chemical composition at the surface and their size. The 'cluster size effect' is shown to be useful in predicting the average nanoparticle size. Nanocrystalline ZrO2 particles are successfully synthesized using sol-gel technique utilizing HPC polymer as a 'steric barrier'. The use of HPC polymer is demonstrated to synthesize submicron-sized, non-agglomerated, and spherical as well as nanocrystalline ZrO2 particles by adjusting the sol-gel synthesis parameters. The effect of sol-gel synthesis parameters on ZrO2 nanocrystallite size, its distribution, and the phase evolution behavior of ZrO2 is studied. The optimum sol-gel synthesis parameters for synthesizing nanocrystalline ZrO2 with 100% tetragonal phase are identified. Cu/CuO-ZrO2 composite powder is synthesized using the electroless metal deposition technique. The mechanism of electroless deposition of Cu over ZrO2 particle surface is investigated using XPS. On the basis of 'cluster size effect', it is suggested that, the electroless metal deposition process activates the non-catalytic ceramic substrate surface by depositing metallic Pd0 clusters and not by the accepted Pd-Sn alloy catalyst. Fly ash cenosphere particle surface is also activated by

  7. A novel amylose corn-starch dispersion as an aqueous film coating for tablets.

    PubMed

    Krogars, Karin; Heinämäki, Jyrki; Antikainen, Osmo; Karjalainen, Milja; Yliruusi, Jouko

    2003-08-01

    A novel aqueous coating dispersion of amylose-rich corn starch (Hylon VII) was evaluated in an aqueous film-coating process of tablets using an instrumented laboratory-scale pan-coating apparatus. The influence of two independent process variables, the coating temperature and the atomizing air pressure, on the properties of the coated tablets were investigated. The preuse stability of aqueous coating dispersion (i.e., amylose corn-starch precipitate) was studied using a powder X-ray diffraction (XRD) technique. The crystallinity of amylose starch in the coating dispersion was found to increase slightly during 9 months of storage (in a refrigerator 6 +/- 2 degrees C). The film coatings of an aqueous amylose-rich starch dispersion were successfully applied onto tablets without any significant drawbacks, such as nozzle blockage or related problems. It was found that the temperature in the coating pan had a significant influence on the film surface roughness, mechanical strength, and drug release in vitro. When the lowest coating temperature (30 degrees C) was used, rougher film coatings were obtained due to overwetting. At higher temperatures (up to 50-60 degrees C), lower surface roughness and higher mechanical strength values for the coated tablets were obtained. With the present amylose starch dispersion, the atomizing air pressure had a minor influence on the quality of the coating. Under appropriate coating conditions, a smooth tablet film coating was produced with this new, natural, and inexpensive amylose starch dispersion. PMID:12901687

  8. Superhydrophobic anti-ultraviolet films by doctor blade coating

    SciTech Connect

    Cai, Chang-Yun; Yang, Hongta; Lin, Kun-Yi Andrew

    2014-11-17

    This article reports a scalable technology for fabricating polymer films with excellent water-repelling and anti-ultraviolet properties. A roll-to-roll compatible doctor blade coating technology is utilized to prepare silica colloidal crystal-polymer composites. The silica microspheres can then be selectively removed to create flexible self-standing macroporous polymer films with crystalline arrays of pores. The void sizes are controlled by tuning the duration of a reactive ion etching process prior to the removal of the templating silica microspheres. After surface modification, superhydrophobic surface can be achieved. This study further demonstrates that the as-prepared transparent porous films with 200 nm of pores exhibit diffraction of ultraviolet lights originated from the Bragg's diffractive of light from the three-dimensional highly ordered air cavities.

  9. Process for the preparation of metal-containing nanostructured films

    NASA Technical Reports Server (NTRS)

    Lu, Yunfeng (Inventor); Wang, Donghai (Inventor)

    2006-01-01

    Metal-containing nanostructured films are prepared by electrodepositing a metal-containing composition within the pores of a mesoporous silica template to form a metal-containing silica nanocomposite. The nanocomposite is annealed to strengthen the deposited metal-containing composition. The silica is then removed from the nanocomposite, e.g., by dissolving the silica in an etching solution to provide a self-supporting metal-containing nanostructured film. The nanostructured films have a nanowire or nanomesh architecture depending on the pore structure of the mesoporous silica template used to prepare the films.

  10. Method of producing solution-derived metal oxide thin films

    DOEpatents

    Boyle, Timothy J.; Ingersoll, David

    2000-01-01

    A method of preparing metal oxide thin films by a solution method. A .beta.-metal .beta.-diketonate or carboxylate compound, where the metal is selected from groups 8, 9, 10, 11, and 12 of the Periodic Table, is solubilized in a strong Lewis base to form a homogeneous solution. This precursor solution forms within minutes and can be deposited on a substrate in a single layer or a multiple layers to form a metal oxide thin film. The substrate with the deposited thin film is heated to change the film from an amorphous phase to a ceramic metal oxide and cooled.

  11. Heterojunction thin films based on multifunctional metal oxides for photovoltaic application

    SciTech Connect

    Prabhu, M.; Soundararajan, N.; Ramachandran, K.; Marikkannan, M.; Mayandi, J.

    2014-04-24

    Metal oxides based multifunctional heterojunction thin films of ZnO/SnO{sub 2} and ZnO/SnO{sub 2}/CuO QDs were prepared by spin-coating technique. The crystallographic properties and the surface morphologies of the films were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The optical absorption studies revealed that the film thickness has considerable effect on the band gap values and is found to be in the range of 3.73–3.48 eV. The photoluminescence spectra showed several weak visible emission peaks related to the deep level defects (450-575 nm). Finally, the current density-voltage (J-V) characteristic of ZnO/SnO{sub 2}/CuO QDs (ZSCI) based heterojunction thin film coated on ITO is also reported.

  12. 21 CFR 175.365 - Vinylidene chloride copolymer coatings for polycarbonate film.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 3 2013-04-01 2013-04-01 false Vinylidene chloride copolymer coatings for... chloride copolymer coatings for polycarbonate film. Vinylidene chloride copolymer coatings identified in... chapter. (b) The coatings are prepared from vinylidene chloride copolymers produced by...

  13. 21 CFR 175.365 - Vinylidene chloride copolymer coatings for polycarbonate film.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 3 2014-04-01 2014-04-01 false Vinylidene chloride copolymer coatings for... Substances for Use as Components of Coatings § 175.365 Vinylidene chloride copolymer coatings for polycarbonate film. Vinylidene chloride copolymer coatings identified in this section and applied...

  14. 21 CFR 175.365 - Vinylidene chloride copolymer coatings for polycarbonate film.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 3 2011-04-01 2011-04-01 false Vinylidene chloride copolymer coatings for... chloride copolymer coatings for polycarbonate film. Vinylidene chloride copolymer coatings identified in... chapter. (b) The coatings are prepared from vinylidene chloride copolymers produced by...

  15. 21 CFR 175.365 - Vinylidene chloride copolymer coatings for polycarbonate film.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 3 2012-04-01 2012-04-01 false Vinylidene chloride copolymer coatings for... chloride copolymer coatings for polycarbonate film. Vinylidene chloride copolymer coatings identified in... chapter. (b) The coatings are prepared from vinylidene chloride copolymers produced by...

  16. Biodegradable/biocompatible coated metal implants for orthopedic applications.

    PubMed

    Saleh, Mohamed M; Touny, A H; Al-Omair, Mohammed A; Saleh, M M

    2016-05-12

    Biocompatible metals have been suggested as revolutionary biomaterials for bone-grafting therapies. Although metals and their alloys are widely and successfully used in producing biomedical implants due to their good mechanical properties and corrosion resistance, they have a lack in bioactivity. Therefore coating of the metal surface with calcium phosphates (CaP) is a benign way to achieve well bioactivity and get controlled corrosion properties. The biocompatibility and bioactivity calcium phosphates (CaP) in bone growth were guided them to biomedical treatment of bone defects and fractures. Many techniques have been used for fabrication of CaP coatings on metal substrates such as magnesium and titanium. The present review will focus on the synthesis of CaP and their relative forms using different techniques especially electrochemical techniques. The latter has always been known of its unique way of optimizing the process parameters that led to a control in the structure and characteristics of the produced materials. PMID:27175470

  17. Intrinsically Stretchable Biphasic (Solid-Liquid) Thin Metal Films.

    PubMed

    Hirsch, Arthur; Michaud, Hadrien O; Gerratt, Aaron P; de Mulatier, Séverine; Lacour, Stéphanie P

    2016-06-01

    Stretchable biphasic conductors are formed by physical vapor deposition of gallium onto an alloying metal film. The properties of the photolithography-compatible thin metal films are highlighted by low sheet resistance (0.5 Ω sq(-1) ) and large stretchability (400%). This novel approach to deposit and pattern liquid metals enables extremely robust, multilayer and soft circuits, sensors, and actuators. PMID:26923313

  18. FUSED SALT METHOD FOR COATING URANIUM WITH A METAL

    DOEpatents

    Eubank, L.D.

    1959-02-01

    A method is presented for coating uranium with a less active metal such as Cr, Ni, or Cu comprising immersing the U in a substantially anhydrous molten solution of a halide of these less active metals in a ternary chloride composition which consists of selected percentages of KCl, NaCl and another chloride such as LiCl or CaCl/sub 2/.

  19. Electrochemical Synthesis of Nanostructured Noble Metal Films for Biosensing

    NASA Astrophysics Data System (ADS)

    Bhattarai, Jay K.

    Nanostructures of noble metals (gold and silver) are of interest because of their important intrinsic properties. Noble metals by themselves are physically robust, chemically inert, highly conductive, and possess the capability to form strong bonds with thiols or dithiol molecules present in organic compounds, creating self-assembled monolayers with tunable functional groups at exposed interfaces. However, when the nanostructures are formed, they in addition possess high surface area and unique optical properties which can be tuned by adjusting the shape and the size of the nanostructures. All of these properties make nanostructures of noble metals suitable candidates to be used as a transducer for optical and electrochemical biosensing. Individual nanostructures might be easier to prepare but difficult to handle to use as a transducer. Therefore, we prepared and analyzed nanostructured films/coating of noble metals and used them as a transducer for optical and electrochemical biosensing. We have electrochemically prepared nanoporous gold (NPG) on gold wire varying different dependable parameters (deposition potential, time, and compositional ratio) to obtain an optimal structure in term of stability, morphology, and better surface area. NPG prepared using a deposition potential of --1.0 V for 10 min from 30:70% 50 mM potassium dicyanoaurate(I) and 50 mM potassium dicyanoargentate(I) was used as an optimal surface for protein immobilization, and to perform square wave voltammetry (SWV) based enzyme-linked lectinsorbent assays. On flat gold surfaces, adjacent protein molecules sterically block their active sites due to high-density packing, which can be minimized using NPG as a substrate. NPG can also show significant peak current in SWV experiments, a sensitive electrochemical technique that minimizes non-Faradaic current, which is difficult to obtain using a flat gold surface. These all make NPG a suitable substrate, electrode, and transducer to be used in

  20. Refractive-index change caused by electrons in amorphous AsS and AsSe thin films doped with different metals by photodiffusion

    SciTech Connect

    Nordman, Olli; Nordman, Nina; Pashkevich, Valfrid

    2001-08-01

    The refractive-index change caused by electrons was measured in amorphous AsS and AsSe thin films. Films were coated with different metals. Diffraction gratings were written by electron-beam lithography. The interactions of electrons in films with and without the photodiffusion of overcoated metal were compared. Incoming electrons caused metal atom and ion diffusion in both investigated cases. The metal diffusion was dependent on the metal and it was found to influence the refractive index. In some cases lateral diffusion of the metal was noticed. The conditions for applications were verified. {copyright} 2001 Optical Society of America

  1. Metal coatings for laser fusion targets by electroplating

    SciTech Connect

    Illige, J.D.; Yu, C.M.; Letts, S.A.

    1980-08-26

    Metal coated laser fusion targets must be dense, uniform spherically symmetric to within a few percent of their diameters and smooth to better than a few tenths of a micron. Electroplating offers some unique advantages including low temperature deposition, a wide choice of elements and substantial industrial plating technology. We have evaluatd electroless and electroplating systems for gold and copper, identified the factors responsible for small grain size, and plated glass microspheres with both metals to achieve smooth surfaces and highly symmetric coatings. We have developed plating cells which sustain the microspheres in continuous random motion during plating. We have established techniques for deposition of the initial conductive adherent layer on the glass microsphere surface. Coatings as thick as 15 ..mu..m have been made. The equipment is simple, relatively inexpensive and may be adopted for high volume production of laser fusion targets.

  2. Metal nano-film resistivity chemical sensor.

    PubMed

    Podešva, Pavel; Foret, František

    2016-02-01

    In this work, we present a study on reusable thin metal film resistivity-based sensor for direct measurement of binding of thiol containing molecules in liquid samples. While in bulk conductors the DC current is not influenced by the surface events to a measureable degree in a thin metal layer the electrons close to the surface conduct a significant part of electricity and are influenced by the surface interactions. In this study, the thickness of the gold layer was kept below 100 nm resulting in easily measureable resistivity changes of the metal element upon a surface SH-groups binding. No further surface modifications were necessary. Thin film gold layers deposited on a glass substrate by vacuum sputtering were photolithographically structured into four sensing elements arranged in a Wheatstone bridge to compensate for resistance fluctuations due to the temperature changes. Concentrations as low 100 pM provided measureable signals. The surface after the measurement could be electrolytically regenerated for next measurements. PMID:26040502

  3. Coated metal sintering carriers for fuel cell electrodes

    SciTech Connect

    Donelson, Richard; Bryson, E. S.

    1998-01-01

    A carrier for conveying components of a fuel cell to be sintered through a sintering furnace. The carrier comprises a metal sheet coated with a water-based carbon paint, the water-based carbon paint comprising water, powdered graphite, an organic binder, a wetting agent, a dispersing agent and a defoaming agent.

  4. Coated metal sintering carriers for fuel cell electrodes

    DOEpatents

    Donelson, R.; Bryson, E.S.

    1998-11-10

    A carrier is described for conveying components of a fuel cell to be sintered through a sintering furnace. The carrier comprises a metal sheet coated with a water-based carbon paint, the water-based carbon paint comprising water, powdered graphite, an organic binder, a wetting agent, a dispersing agent and a defoaming agent.

  5. COATING ALTERNATIVES GUIDE (CAGE) FOR METAL PARTS AND PRODUCTS PAINTING

    EPA Science Inventory

    The paper discusses the initial development of a Coating Alternatives Guide (CAGE) for metal parts and products painting. t is an innovative technology transfer approach that provides a tool to improve technology diffusion and assistance. t will provide vital, user-accessible inf...

  6. Anomalous hopping exponents of ultrathin metal films

    NASA Astrophysics Data System (ADS)

    Phillips, J. C.

    2001-07-01

    Under the above title Markovic et al. [Phys. Rev. B 62, 2195 (2000)] summarized their and others' low-temperature data that show that a consistent underlying conduction mechanism is needed to explain thermally activated resistivities, with an exponent x=0.75(5), on films of Ag, Bi, Pb, and Pd, with thicknesses of 5-15 Å. While this x cannot be explained by any kind of conventional continuum hopping model, with or without Coulomb interactions, here it is shown that the exponent x=34 is the direct result of a filamentary vibron quantum percolation model appropriate to a granular network film. The concepts used in this model were recently used to derive finite-size scaling exponents and/or phase diagrams in many other contexts, including network glasses, the impurity band metal-insulator transition, high-temperature superconductors, and evolutionary biology.

  7. Metallic oxide switches using thick film technology

    NASA Technical Reports Server (NTRS)

    Patel, D. N.; Williams, L., Jr.

    1974-01-01

    Metallic oxide thick film switches were processed on alumina substrates using thick film technology. Vanadium pentoxide in powder form was mixed with other oxides e.g., barium, strontium copper and glass frit, ground to a fine powder. Pastes and screen printable inks were made using commercial conductive vehicles and appropriate thinners. Some switching devices were processed by conventional screen printing and firing of the inks and commercial cermet conductor terminals on 96% alumina substrates while others were made by applying small beads or dots of the pastes between platinum wires. Static, and dynamic volt-ampere, and pulse tests indicate that the switching and self-oscillatory characteristics of these devices could make them useful in memory element, oscillator, and automatic control applications.

  8. Electron impinging on metallic thin film targets

    NASA Astrophysics Data System (ADS)

    Rouabah, Z.; Bouarissa, N.; Champion, C.

    2010-03-01

    Based on the Vicanek and Urbassek theory [M. Vicanek, H.M. Urbassek, Phys. Rev. B 44 (1991) 7234] combined to a home-made Monte Carlo simulation, the present work deals with backscattering coefficients, mean penetration depths and stopping profiles for 1-4 keV electrons normally incident impinging on Al and Cu thin film targets. The cross-sections used to describe the electron transport are calculated via the appropriate analytical expression given by Jablonski [A. Jablonski, Phys. Rev. B 58 (1998) 16470] whose new improved version has been recently given [Z. Rouabah, N. Bouarissa, C. Champion, N. Bouaouadja, Appl. Surf. Sci. 255 (2009) 6217]. The behavior of the backscattering coefficient, mean penetration depth and stopping profiles versus the metallic film thickness at the nanometric scale and beyond is here analyzed and discussed.

  9. Theoretical considerations of the influence of polymer film coatings on the mechanical strength of tablets.

    PubMed

    Stanley, P; Rowe, R C; Newton, J M

    1981-09-01

    A theoretical analysis of the influence of polymer film coatings on the mechanical strength of tablets has been undertaken. Making some basic assumptions, the theory predicts that neither the thickness of the substrate nor that of the coating has any influence on which fractures first, this being solely determined by the ratio of the tensile fracture strength to the Young's modulus for the two materials. Such a finding suggests that in practice for film-coated tablets the substrate will usually fracture before the coating. Simple measurements of maximum failure loads are of little value in assessing the influence of film coating on the mechanical strength of tablets. PMID:6117631

  10. Development of a flexible nanocomposite TiO2 film as a protective coating for bioapplications of superelastic NiTi alloys

    NASA Astrophysics Data System (ADS)

    Aun, Diego Pinheiro; Houmard, Manuel; Mermoux, Michel; Latu-Romain, Laurence; Joud, Jean-Charles; Berthomé, Gregory; Buono, Vicente Tadeu Lopes

    2016-07-01

    An experimental procedure to coat superelastic NiTi alloys with flexible TiO2 protective nanocomposite films using sol-gel technology was developed in this work to improve the metal biocompatibility without deteriorating its superelastic mechanical properties. The coatings were characterized by scanning and transmission electron microscopy, X-ray photoelectron spectroscopy, Raman spectroscopy, and glazing incidence X-ray diffraction. The elasticity of the film was tested in coated specimens submitted to three-point bending tests. A short densification by thermal treatment at 500 °C for 10 min yielded a bilayer film consisting of a 50 nm-thick crystallized TiO2 at the inner interface with another 50-nm-thick amorphous oxide film at the outer interface. This bilayer could sustain over 6.4% strain without cracking and could thus be used to coat biomedical instruments as well as other devices made with superelastic NiTi alloys.

  11. Electrochromic TiO2 Thin Film Prepared by Dip-Coating Technique

    NASA Astrophysics Data System (ADS)

    Suriani, S.; Kamisah, M. M.

    2002-12-01

    Titanium dioxide (TiO2) thin films were prepared by using sol-gel dip coating technique. The coating solutions were prepared by reacting titanium isopropoxide as precursors and ethanol as solvent. The films were formed on transparent ITO-coated glass by a dip coating technique and final dried at various temperatures up to 600 °C for 30 minutes. The films were characterized with the UV-Vis-NIR Spectrometer, Scanning Electron Microscopy (SEM) and X-ray diffractometer (XRD). XRD results show that the films dried at 600 °C form anatase structure. From the spectroscopic studies, the sample shows electrochromic property.

  12. Dynamics of polymer film formation during spin coating

    NASA Astrophysics Data System (ADS)

    Mouhamad, Y.; Mokarian-Tabari, P.; Clarke, N.; Jones, R. A. L.; Geoghegan, M.

    2014-09-01

    Standard models explaining the spin coating of polymer solutions generally fail to describe the early stages of film formation, when hydrodynamic forces control the solution behavior. Using in situ light scattering alongside theoretical and semi-empirical models, it is shown that inertial forces (which initially cause a vertical gradient in the radial solvent velocity within the film) play a significant role in the rate of thinning of the solution. The development of thickness as a function of time of a solute-free liquid (toluene) and a blend of polystyrene and poly(methyl methacrylate) cast from toluene were fitted to different models as a function of toluene partial pressure. In the case of the formation of the polymer blend film, a concentration-dependent (Huggins) viscosity formula was used to account for changes in viscosity during spin coating. A semi-empirical model is introduced, which permits calculation of the solvent evaporation rate and the temporal evolution of the solute volume fraction and solution viscosity.

  13. Dynamics of polymer film formation during spin coating

    SciTech Connect

    Mouhamad, Y.; Clarke, N.; Jones, R. A. L.; Geoghegan, M.; Mokarian-Tabari, P.

    2014-09-28

    Standard models explaining the spin coating of polymer solutions generally fail to describe the early stages of film formation, when hydrodynamic forces control the solution behavior. Using in situ light scattering alongside theoretical and semi-empirical models, it is shown that inertial forces (which initially cause a vertical gradient in the radial solvent velocity within the film) play a significant role in the rate of thinning of the solution. The development of thickness as a function of time of a solute-free liquid (toluene) and a blend of polystyrene and poly(methyl methacrylate) cast from toluene were fitted to different models as a function of toluene partial pressure. In the case of the formation of the polymer blend film, a concentration-dependent (Huggins) viscosity formula was used to account for changes in viscosity during spin coating. A semi-empirical model is introduced, which permits calculation of the solvent evaporation rate and the temporal evolution of the solute volume fraction and solution viscosity.

  14. Transmission enhancement based on strong interference in metal-semiconductor layered film for energy harvesting

    PubMed Central

    Li, Qiang; Du, Kaikai; Mao, Kening; Fang, Xu; Zhao, Ding; Ye, Hui; Qiu, Min

    2016-01-01

    A fundamental strategy to enhance optical transmission through a continuous metallic film based on strong interference dominated by interface phase shift is developed. In a metallic film coated with a thin semiconductor film, both transmission and absorption are simultaneously enhanced as a result of dramatically reduced reflection. For a 50-nm-thick Ag film, experimental transmission enhancement factors of 4.5 and 9.5 are realized by exploiting Ag/Si non-symmetric and Si/Ag/Si symmetric geometries, respectively. These planar layered films for transmission enhancement feature ultrathin thickness, broadband and wide-angle operation, and reduced resistance. Considering one of their potential applications as transparent metal electrodes in solar cells, a calculated 182% enhancement in the total transmission efficiency relative to a single metallic film is expected. This strategy relies on no patterned nanostructures and thereby may power up a wide spectrum of energy-harvesting applications such as thin-film photovoltaics and surface photocatalysis. PMID:27404510

  15. Transmission enhancement based on strong interference in metal-semiconductor layered film for energy harvesting.

    PubMed

    Li, Qiang; Du, Kaikai; Mao, Kening; Fang, Xu; Zhao, Ding; Ye, Hui; Qiu, Min

    2016-01-01

    A fundamental strategy to enhance optical transmission through a continuous metallic film based on strong interference dominated by interface phase shift is developed. In a metallic film coated with a thin semiconductor film, both transmission and absorption are simultaneously enhanced as a result of dramatically reduced reflection. For a 50-nm-thick Ag film, experimental transmission enhancement factors of 4.5 and 9.5 are realized by exploiting Ag/Si non-symmetric and Si/Ag/Si symmetric geometries, respectively. These planar layered films for transmission enhancement feature ultrathin thickness, broadband and wide-angle operation, and reduced resistance. Considering one of their potential applications as transparent metal electrodes in solar cells, a calculated 182% enhancement in the total transmission efficiency relative to a single metallic film is expected. This strategy relies on no patterned nanostructures and thereby may power up a wide spectrum of energy-harvesting applications such as thin-film photovoltaics and surface photocatalysis. PMID:27404510

  16. Coating of metal implant materials with strontium.

    PubMed

    Frank, Matthias J; Walter, Martin S; Tiainen, Hanna; Rubert, Marina; Monjo, Marta; Lyngstadaas, S Petter; Haugen, Håvard J

    2013-11-01

    The aim of this study was to show that cathodic polarization can be used for coating commercial implant surfaces with an immobilized but functional and bioavailable surface layer of strontium (Sr). Moreover, this study assessed the effect of fluorine on Sr-attachment. X-ray photoelectron spectroscopy revealed that addition of fluorine (F) to the buffer during coating increased surface Sr-amounts but also changed the chemical surface composition by adding SrF2 alongside of SrO whereas pre-treatment of the surface by pickling in hydrofluoric acid appeared to hinder Sr-attachment. Assessment of the bio-availability hinted at a positive effect of Sr on cell differentiation given that the surface reactivity of the original surface remained unchanged. Additional SrF2 on the surface appeared to reduce undesired surface contamination while maintaining the surface micro-topography and micro-morphology. Anyhow, this surface modification revealed to create nano-nodules on the surface. PMID:23888353

  17. Radiation damage in nanostructured metallic films

    NASA Astrophysics Data System (ADS)

    Yu, Kaiyuan

    High energy neutron and charged particle radiation cause microstructural and mechanical degradation in structural metals and alloys, such as phase segregation, void swelling, embrittlement and creep. Radiation induced damages typically limit nuclear materials to a lifetime of about 40 years. Next generation nuclear reactors require materials that can sustain over 60 - 80 years. Therefore it is of great significance to explore new materials with better radiation resistance, to design metals with favorable microstructures and to investigate their response to radiation. The goals of this thesis are to study the radiation responses of several nanostructured metallic thin film systems, including Ag/Ni multilayers, nanotwinned Ag and nanocrystalline Fe. Such systems obtain high volume fraction of boundaries, which are considered sinks to radiation induced defects. From the viewpoint of nanomechanics, it is of interest to investigate the plastic deformation mechanisms of nanostructured films, which typically show strong size dependence. By controlling the feature size (layer thickness, twin spacing and grain size), it is applicable to picture a deformation mechanism map which also provides prerequisite information for subsequent radiation hardening study. And from the viewpoint of radiation effects, it is of interest to explore the fundamentals of radiation response, to examine the microstructural and mechanical variations of irradiated nanometals and to enrich the design database. More importantly, with the assistance of in situ techniques, it is appealing to examine the defect generation, evolution, annihilation, absorption and interaction with internal interfaces (layer interfaces, twin boundaries and grain boundaries). Moreover, well-designed nanostructures can also verify the speculation that radiation induced defect density and hardening show clear size dependence. The focus of this thesis lies in the radiation response of Ag/Ni multilayers and nanotwinned Ag

  18. Characterization of quaternary metal oxide films by synchrotron x-ray fluorescence microprobe

    SciTech Connect

    Perry, D.L.; Thompson, A.C.; Russo, R.E.

    1997-04-01

    A high demand for thin films in industrial technology has been responsible for the creation of new techniques for the fabrication of such films. One highly effective method for the syntheses of variable composition thin films is pulsed-laser deposition (PLD). The technique has a large number of characteristics which make it an attractive approach for making films. It offers rapid deposition rates, congruent material transfer, simple target requirements from which to make the films, in situ multilayer deposition, and no gas composition or pressure requirements. Additionally, the technique can also afford crystalline films and films with novel structures. Pulsed-laser deposition can be used to make films of semiconductors, insulators, high-temperature superconductors, diamond-like films, and piezoelectric materials. Quaternary metal oxides involving calcium, nickel, and potassium have been shown to be quite effective in the catalysis of coal gasification and methane coupling. One approach to incorporating all three of the metal oxides into one phase is the use of laser ablation to prepare films of the catalysts so that they may be used for coatings, smooth surfaces on which to conduct detailed studies of gas-solid interface reactions that are involved in catalytic processes, and other applications. The problem of dissimilar boiling points of the three metal oxides system is overcome, since the laser ablation process effects the volatilization of all three components from the laser target essentially simultaneously. There is strong interest in gaining an understanding of the chemical and morphological aspects of the films that are deposited. Phenomena such as lattice defects and chemical heterogeneity are of interest. The experimental data discussed here are restricted to the matrix homogeneity of the films themselves for films which were void of microparticles.

  19. LASER APPLICATIONS AND OTHER TOPICS IN QUANTUM ELECTRONICS: Anisotropic laser mirrors based on obliquely deposited metal films

    NASA Astrophysics Data System (ADS)

    Troitskii, Yu V.; Troshin, B. I.

    1998-01-01

    A method is proposed for producing dielectric — metal polarising mirrors for normal light incidence. The anisotropic properties of the mirrors are imposed by an obliquely deposited metal film. The subsequent deposition of isotropic dielectric coatings ensures a high reflectance of visible light. Experiments were carried out on nickel and aluminium in combination with MgF2 and ZnS. At the 0.63 μm wavelength the reflectance was 98% and 95.5% for two linear polarisations of light incident on a mirror with a six-layer dielectric coating on an aluminium film.

  20. SILANE-BASED CONVERSION COATING FOR METALS

    EPA Science Inventory

    For the past three years, a project to develop new pretreatment rinses for metals was carried out by the U.S. Environmental Protection Agency and the University of Cincinnati. The project involved optimization of laboratory rinses with dilute aqueous solutions organofunctional s...

  1. Method For Improving The Oxidation Resistance Of Metal Substrates Coated With Thermal Barrier Coatings

    DOEpatents

    Thompson, Anthony Mark; Gray, Dennis Michael; Jackson, Melvin Robert

    2003-05-13

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described. A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  2. Microwave absorbing properties of hollow microspheres plated with magnetic metal films

    NASA Astrophysics Data System (ADS)

    Kim, Sun-Tae; Kim, Sung-Soo

    2014-05-01

    Conductive and magnetic microspheres are fabricated through the electroless plating of Co, Co-10%Fe, Ni, and Ni-15%Fe films on hollow microspheres (cenospheres), and their high frequency electromagnetic and microwave absorbing properties are investigated in the composite specimens. The electroless plating of the metal films is conducted using a two-step process of surface sensitizing and metal plating. For the microspheres coated with the Co and Co-10%Fe films, impedance matching is not satisfied at all frequencies due to the small values of magnetic loss and dielectric constant. For the Ni-plated microsphere composites, the dielectric constant is too high to satisfy the impedance matching, which results in a small value of microwave absorbance. For the Ni-15%Fe thin film composite with appropriate magnetic permeability and dielectric permittivity, the impedance matching is satisfied in the GHz frequency and a lower value of reflection loss is predicted.

  3. Robotic burnishing system for solid film lubricant coated parts

    SciTech Connect

    Fureigh, M.L.

    1986-05-01

    A robotic burnishing system in the Painting Department reduced the operation average standard hour content by 64% and maintains a good part-to-part quality level for a group of parts coated with solid film lubricant. Required to be safe and simple to operate, the system uses a small PUMA 260 robot to process coated axisymmetrical pieceparts. Special tooling and seven pairs of robotic fingers were designed and built to handle 24 different small pieceparts. Individual robotic programs were created for each part and stored on 5-1/4 in. floppy disks with backup copies in Numerical Control. The operators and the manufacturing department readily accepted the robotic system. Additional part geometries will be developed for robotic processing. 12 figs.

  4. Antibacterial Performance of Alginic Acid Coating on Polyethylene Film

    PubMed Central

    Karbassi, Elika; Asadinezhad, Ahmad; Lehocký, Marian; Humpolíček, Petr; Vesel, Alenka; Novák, Igor; Sáha, Petr

    2014-01-01

    Alginic acid coated polyethylene films were examined in terms of surface properties and bacteriostatic performance against two most representative bacterial strains, that is, Escherichia coli and Staphylococcus aureus. Microwave plasma treatment followed by brush formation in vapor state from three distinguished precursors (allylalcohol, allylamine, hydroxyethyl methacrylate) was carried out to deposit alginic acid on the substrate. Surface analyses via various techniques established that alginic acid was immobilized onto the surface where grafting (brush) chemistry influenced the amount of alginic acid coated. Moreover, alginic acid was found to be capable of bacterial growth inhibition which itself was significantly affected by the brush type. The polyanionic character of alginic acid as a carbohydrate polymer was assumed to play the pivotal role in antibacterial activity. The cell wall composition of two bacterial strains along with the substrates physicochemical properties accounted for different levels of bacteriostatic performance. PMID:25196604

  5. Formation of nanodiamond films from aqueous suspensions during spin coating

    NASA Astrophysics Data System (ADS)

    Lebedev-Stepanov, P. V.; Molchanov, S. P.; Vasil'ev, A. L.; Mitrokhin, V. P.; Yurasik, G. A.; Aleksenskii, A. E.; Dideikin, A. T.

    2016-03-01

    The formation of multifunctional ordered arrays of detonation diamond particles is studied during self-assembling in spin coating of films of evaporating microdroplets. It is shown that the most homogeneous layer of diamond particles on a crystalline silicon substrate forms at a rate of substrate rotation of 8000 min-1, whereas a relation between the distribution of particles and the radius is clearly detected at rates of about 2000 min-1. As the rate of substrate rotation increases from 2500 to 8000 min-1, the density of the coating of a silicon substrate with diamond nanoparticles decreases approximately threefold. A model is proposed to estimate the increase in the number of individual diamond "points" with the substrate rotation frequency.

  6. Self-dissolution assisted coating on magnesium metal for biodegradable bone fixation devices

    NASA Astrophysics Data System (ADS)

    Khakbaz, Hadis; Walter, Rhys; Gordon, Timothy; Bobby Kannan, M.

    2014-12-01

    An attempt was made to develop a self-dissolution assisted coating on a pure magnesium metal for potential bone fixation implants. Magnesium phosphate cement (MPC) was coated successfully on the magnesium metal in ammonium dihydrogen phosphate solution. The in vitro degradation behaviour of the MPC coated metal was evaluated using electrochemical techniques. The MPC coating increased the polarisation resistance (RP) of the metal by ˜150% after 2 h immersion in simulated body fluid (SBF) and reduced the corrosion current density (icorr) by ˜80%. The RP of the MPC coated metal remained relatively high even after 8 h immersion period. However, post-degradation analysis of the MPC coated metal revealed localized attack. Hence, the study suggests that MPC coating alone may not be beneficial, but this novel coating could provide additional protection if used as a precursor for other potential coatings such as biodegradable polymers or calcium phosphates.

  7. The Electronic Structure of Transition Metal Coated Fullerenes

    NASA Astrophysics Data System (ADS)

    Patton, David C.; Pederson, Mark R.; Kaxiras, Efthimios

    1998-03-01

    Clusters composed of fullerene molecules with an outer shell of transition metal atoms in the composition C_60M_62 (M being a transition metal) have been produced with laser vaporisation techniques(F. Tast, N. Malinowski, S. Frank, M. Heinebrodt, I.M.L. Billas, and T. P. Martin, Z. Phys D 40), 351 (1997).. We have studied several of these very large systems with a parallel version of the all-electron NRLMOL cluster code. Optimized geometries of the metal encased fullerenes C_60Ti_62 and C_60V_62 are presented along with their HOMO-LUMO gaps, electron affinities, ionization energies, and cohesive energies. We compare the stability of these clusters to relaxed met-car structures (e.g. Ti_8C_12) and to relaxed rocksalt metal-carbide fragments (TiC)n with n=8 and 32. In addition to metal-coated fullerenes we consider the possibility of a trilayered structure consisting of a small shell of metal atoms enclosed by a metal coated fullerene. The nature of bonding in these systems is analyzed by studying the electronic charge distributions.

  8. Efficient coating of transparent and conductive carbon nanotube thin films on plastic substrates.

    PubMed

    Andrew Ng, M H; Hartadi, Lysia T; Tan, Huiwen; Patrick Poa, C H

    2008-05-21

    Optically transparent and electrically conductive single-walled carbon nanotube (SWNT) thin films were fabricated at room temperature using a dip-coating technique. The film transparency and sheet resistance can be easily tailored by controlling the number of coatings. Aminopropyltriethoxysilane (APTS) was used as an adhesion promoter and, together with surfactant Triton X-100, greatly improved the SWNTs coating. Only five coats were required to obtain a sheet resistance of 2.05 [Formula: see text] and film transparency of 84 %T. The dip-coated film after post-deposition treatment with nitric acid has a sheet resistance as low as 130 [Formula: see text] at 69 %T. This technique is suitable for large-scale SWNT coating at room temperature and can be used on different types of substrates such as glass and plastics. This paper will discuss the role of the adhesion promoter and surfactant in the coating process. PMID:21825746

  9. Titanium acoustic diaphragm coated with polycrystal diamond film

    SciTech Connect

    Zhiwei Zhang; Zhen Yan; Hesun Zhu

    1995-12-31

    The spherical titanium diaphragm, which is widely used in high frequency loudspeaker, coat with polycrystal diamond film (DF) was prepared for the first time in China by the method of DC arc plasma jet. Its acoustic performance was remarkably upgraded, as confirmed by Raman Shift Spectrum and frequency response curve. Its sensibility was improved by 3-6 dB and frequency widened by 5x10{sup 3}Hz. The frequency range extended from 2.2x10{sup 3}Hz to 25x10{sup 3}Hz. The preparation and process of DF is discussed.

  10. Sol-gel preparation and characterization of SiO2 coated VO2 films with enhanced transmittance and high thermochromic performance

    NASA Astrophysics Data System (ADS)

    Li, Dezeng; Shan, Yongkui; Huang, Fuqiang; Ding, Shangjun

    2014-10-01

    Vanadium dioxide (VO2) films prepared at low-temperature with a low cost are considerable for energy-saving applications. Here, SiO2 coated VO2 films with clearly enhanced visible transmittance by introducing antireflection coatings (ARCs) and excellent thermochromic performance were present. The VO2 films have been prepared via a stable and low-cost sol-gel synthesis route using vanadium pentaoxide powder as precursor, and their structural, morphological, optical and electrical properties and thermochromic performance were systemically characterized. The resistance of VO2 films varies by 4 orders of magnitude and the transmittance changes from 11.8% to 69.3% at 2500 nm while no significant deviation appears in the visible region during metal-insulator transition (MIT). Nanoporous SiO2 coating with good optical transparency was coated on the surface of VO2 film via sol-gel dip-coating technique to enhance its optical transmittance, and the visible transmittance is increased by 14.6% due to the significantly decreased reflectance. The critical transition temperature (63 °C) and infrared switching properties of VO2 films are not much deteriorated by applying SiO2 layer. The synergistic effect of antireflection and thermochromism on SiO2 coated VO2 films was investigated.

  11. Evaluating the effect of coating equipment on tablet film quality using terahertz pulsed imaging.

    PubMed

    Haaser, Miriam; Naelapää, Kaisa; Gordon, Keith C; Pepper, Michael; Rantanen, Jukka; Strachan, Clare J; Taday, Philip F; Zeitler, J Axel; Rades, Thomas

    2013-11-01

    In this study, terahertz pulsed imaging (TPI) was employed to investigate the effect of the coating equipment (fluid bed and drum coater) on the structure of the applied film coating and subsequent dissolution behaviour. Six tablets from every batch coated with the same delayed release coating formulation under recommended process conditions (provided by the coating polymer supplier) were mapped individually to evaluate the effect of coating device on critical coating characteristics (coating thickness, surface morphology and density). Although the traditional coating quality parameter (weight gain) indicated no differences between both batches, TPI analysis revealed a lower mean coating thickness (CT) for tablets coated in the drum coater compared to fluid bed coated tablets (p<0.05). Moreover, drum coated tablets showed a more pronounced CT variation between the two sides and the centre band of the biconvex tablets, with the CT around the centre band being 22.5% thinner than the top and bottom sides for the drum coated tablets and 12.5% thinner for fluid bed coated tablets. The TPI analysis suggested a denser coating for the drum coated tablets. Dissolution testing confirmed that the film coating density was the drug release governing factor, with faster drug release for tablets coated in the fluid bed coater (98 ± 4% after 6h) compared to drum coated tablets (72 ± 6% after 6h). Overall, TPI investigation revealed substantial differences in the applied film coating quality between tablets coated in the two coaters, which in turn correlated with the subsequent dissolution performance. PMID:23563103

  12. Antimicrobial beeswax coated polylactide films with silver control release capacity.

    PubMed

    Martínez-Abad, Antonio; Lagarón, Jose Maria; Ocio, María Jose

    2014-03-17

    Although the application of silver based antimicrobial systems is a widespread technology, its implementation in areas such as food packaging is still challenging. The present paper describes the fabrication of poly(lactic acid) (PLA) coated with beeswax with controlled release properties for sustained antimicrobial performance. Release of silver ions from the polymers was monitored voltammetrically under various conditions (surface contact, immersion in various liquid media and at different pH values) throughout at least 7days. A higher release was noted with decreasing pH while surface release was much slower than the release when immersed in liquid medium. While uncoated films demonstrated a high burst release which in some instances implied surpassing some current migration restrictions (<0.05mg/kg food), the addition of a beeswax layer allowed a sustained release of the antimicrobial compound. Increasing the thickness of the beeswax layer resulted in an increase in the water barrier properties of the films while reducing the relatively constant values of sustained release. Antimicrobial performance was correlated with the release of silver ions, indicating threshold concentrations for biocide action of <6μg/L and 9-14μg/L for surface contact and in liquid media, respectively. Either by surface contact or by immersion in growth medium or vegetable soup, the coated films displayed a strong bactericidal effect against Salmonella enterica. The application of this functional barrier thus offers the possibility of tuning the release profiles of the films to suit a specific application and puts forth the possible suitability of these materials for food packaging or other migration sensitive applications. PMID:24448276

  13. Inclined-substrate deposition of biaxially textured magnesium oxide thin films for YBCO coated conductors.

    SciTech Connect

    Ma, B.; Li, M.; Jee, Y. A.; Koritala, R. E.; Fisher, B. L.; Balachandran, U.; Energy Technology

    2002-02-01

    Highly textured MgO films were grown by the inclined-substrate deposition (ISD) technique at a high deposition rate. A columnar grain with a roofing-tile-shaped surface was observed in these MgO films. X-ray pole figure, and {phi}- and {omega}-scan were used to characterize in-plane and out-of-plane textures. MgO films deposited when the incline angle {alpha} was 55 and 30 degrees exhibited the best in-plane and out-of-plane texture, respectively. High-quality YBCO films were epitaxially grown on ISD-MgO-buffered Hastelloy C substrates by pulsed laser deposition. {Tc}=88 K, with sharp transition, and j{sub c} values of {approx}2x10{sup 5} A/cm{sup 2} at 77 K in zero field were observed on films 5 mm wide and 1 cm long. This work has demonstrated that biaxially textured ISD MgO buffer layers deposited on metal substrates are excellent candidates for fabrication of high-quality YBCO coated conductors.

  14. Silicide coating on refractory metals in molten salt

    NASA Astrophysics Data System (ADS)

    Tatemoto, K.; Ono, Y.; Suzuki, R. O.

    2005-02-01

    For better oxidation resistance of refractory metals in air, the electroless coating of silicide in the molten salt was developed in open air at 973 1173 K. The molten salt consists of NaCl, KCl, Na2SiF6 and Si powder, where the proportional reaction between Si and Si4+ ions forms Si2+ ions. Si2+ deposits on the metal substrate and forms the metal silicide. The deposited silicide layers were classified into two categories depending on the metal substrates: (1) Nb, Mo and Cr mainly formed silicon-rich disilicide (MSi2) layer. (2) Fe, Ni and Co formed silicon-poor silicide layer (MSin, n<2), such as Fe3Si. This difference was described by the diffusivity of Si through the silicide layer into the metal.

  15. Ni-based Metal Matrix Composite Functionally Graded Coatings

    NASA Astrophysics Data System (ADS)

    Amado, J. M.; Montero, J.; Tobar, M. J.; Yáñez, A.

    Functional graded materials (FGMs) are a class of composites that have a continuous variation of material properties. One of the aims of such variation is to relieve the stress concentrations that appear in laminated materials. Coating techniques using powder as filler material can be adapted for the manufacture of composition gradients by means of a mixing unit in a powder feed system which is the basis of the laser cladding technology. The aim of this paper is to get coats with layers of the highest possible ceramic concentration on a metal matrix composite (MMC) with the help of the FGM methodology.

  16. Plasmonic enhancement of thin-film solar cells using gold-black coatings

    SciTech Connect

    Fredricksen, Christopher J.; Panjwani, D. R.; Arnold, J. P.; Figueiredo, P. N.; Rezaie, F. K.; Colwell, J. E.; Baillie, K.; Peppernick, Samuel J.; Joly, Alan G.; Beck, Kenneth M.; Hess, Wayne P.; Peale, Robert E.

    2011-08-11

    Coatings of conducting gold-black nano-structures on commercial thin-film amorphous-silicon solar cells enhance the short-circuit current by 20% over a broad spectrum from 400 to 800 nm wavelength. The efficiency, i.e. the ratio of the maximum electrical output power to the incident solar power, is found to increase 7% for initial un-optimized coatings. Metal blacks are produced cheaply and quickly in a low-vacuum process requiring no lithographic patterning. The inherently broad particle-size distribution is responsible for the broad spectrum enhancement in comparison to what has been reported for mono-disperse lithographically deposited or self-assembled metal nano-particles. Photoemission electron microscopy reveals the spatial-spectral distribution of hot-spots for plasmon resonances, where scattering of normally-incident solar flux into the plane increases the effective optical path in the thin film to enhance light harvesting. Efficiency enhancement is correlated with percent coverage and particle size distribution, which are determined from histogram and wavelet analysis of scanning electron microscopy images. Electrodynamic simulations reveal how the gold-black particles scatter the radiation and locally enhance the field strength.

  17. Spin-coated kesterite CZTS thin films for photovoltaic applications

    NASA Astrophysics Data System (ADS)

    Majula, L.; Mlyuka, N. R.; Samiji, M. E.; Bryce, R. S.; Kim, D. Y.; Kim, S. H.; Lee, H. J.; Choi, H. J.

    2015-09-01

    Copper zinc tin-sulfide (CZTS) films have been widely studied over recent years due to the inherent advantages of low cost, high absorption coefficient (≥ 104 cm-1), suitable band gap (˜1.5 eV) and nontoxicity. In this work, spin coating was used to obtain CZTS films of various compositions and degrees of crystallization on glass substrates, which were then annealed at 500 °C in a N2 atmosphere by using a rapid thermal processing (RTP) furnace in order to optimize their structure. Non-stoichiometric precursors and low spinning speeds resulted in a lower sheet resistance, which is considered to be a result of lower degree of crystallization. Furthermore, the non-stoichiometric films had a high optical band gap (> 1.66 eV) whereas the band gap of the stoichiometric films (1.4 to 1.6 eV) was close to the optimal value (1.5 eV) for solar-cell applications.

  18. Study of sensing properties and contrastive analysis of metal coating optical fiber grating

    NASA Astrophysics Data System (ADS)

    Wang, Jing; Wang, Ning; Shi, Bin; Sui, Qingmei; Guan, Congsheng; Wei, Guangqing; Li, Shuhua

    2014-02-01

    Optical fiber grating (FBG) has been widely used in the measurement of parameters such as temperature and strain. However, FBG is too slim to broken, whose outside protective layer tends to shedding easily, and it is also hard to change the temperature and strain sensitivity. In order to overcome the above disadvantages and to further expand the application range of FBG, this paper improves the technology of fiber grating metal film plating process firstly. It adopts a compositive method including chemical plating and electroplating to gild FBG, copper FBG and galvanize FBG, which all get good metal coating. Then, the temperature and strain sensing properties of metalized FBG is studied in detail. Multiple metal coating FBGs were put in high-low temperature test-box together, and then the test-box worked continuously at the temperature range of 0°C~95°C. After several experiments, it concludes that metal plating enhances the temperature sensitivity of fiber grating, and the one with galvanization has the highest temperature sensitivity of 0.0235. At last, FBGs with various cladding were pasted on carbon fiber cantilever beam respectively and the pressure on the top of the cantilever increased gradually. The experimental results show that wavelength of fiber grating shift toward the long wavelength with the increase of the pressure, and the one with galvanization has the maximum strain sensitivity which has minimal impact on fiber properties.

  19. Surface-roughness contributions to the electrical resistivity of polycrystalline metal films

    NASA Astrophysics Data System (ADS)

    Jacob, U.; Vancea, J.; Hoffmann, H.

    1990-06-01

    The influence of surface roughness on the electrical conductivity of polycrystalline metal films has to be considered at two different length scales. The large-scale surface roughness due to the granular arrangement of these films gives rise to a fluctuating film cross section. One-dimensional models of these fluctuations lead to roughness values consistent with scanning-tunneling-microscopy images of film surfaces. The microscopic surface roughness, mainly given by atomic steps on the crystallite surfaces, represents centers for surface scattering of conduction electrons. With this concept we were able to describe not only the thickness-dependent conductivity of films with natural (as-deposited) surface roughness, but also the increase in the resistance during subsequent coating with adatoms at 80 K owing to an artificial microscopic roughening of their surfaces.

  20. Theoretical characteristics of optical polarizing films using oblique metal island films

    NASA Astrophysics Data System (ADS)

    Baba, Kazutaka

    2006-02-01

    An ultra-thin optical polarizing film using oblique metal island (OMI) film has been investigated theoretically. The polarizing film consists of a periodic multilayer of the OMI layers and glass layers. The OMI films are composed of prolate metal nanoclusters (I.E., islands) inclining to one side. The MOI films exhibit resonance-type absportion in visible and bear-infrared region and large optical anisotropy as the resonance wavelengths for the polarization along the shorter and longer axes of the prolate metal nanoclusters are different from each other. Therefore, the multilayer using the OMI films can be used as an optical polarizing film at the resonance wavelength. The resonance wavelength depends on the aspect ratio of the prolate islands, distance between the centers of the islands, and choice of the metal. The extinction ratio and insertion loss increase with the number of the OMI layer. In this paper we show the theoretical characteristics of the polarizing films composed of the OMI layers with idea and homogeneous film structure. We have successfully designed the optical polarizing film for the wavelength of 720 nm by choosing silver as metal. The extinction ration and insertion loss of the designed polarizing film are evaluated as 30 dB and 0.03 dB, respectively. The thickness of the polarizing film is calculated as 1800 nm. When aluminum is used as the metal, the polarizing films for the shorter wavelength can be designed.

  1. Metal-AlN cermet solar selective coatings deposited by direct current magnetron sputtering technology

    NASA Astrophysics Data System (ADS)

    Zhang, Qi-Chu

    1998-02-01

    A series of metal-aluminium nitride (M-AlN) cermet materials for solar selective coatings was deposited by a novel direct current (d.c.) magnetron sputtering technology. Aluminium nitride was used as the ceramic component in the cermets, and stainless steel (SS), nickel-based alloy 0022-3727/31/4/003/img1 (NiCr), molybdenum-based alloy 0022-3727/31/4/003/img2 (TZM) and tungsten were used as the metallic components. The aluminium nitride ceramic and metallic components of the cermets were deposited by simultaneously running both an aluminium target and another metallic target in a gas mixture of argon and nitrogen. The ceramic component was deposited by d.c. reactive sputtering and the metallic component by d.c. non-reactive sputtering. The total sputtering gas pressure was 0.8-1.0 Pa and the partial pressure of reactive nitrogen gas was set at 0.020-0.025 Pa which is sufficiently high to ensure that a nearly pure AlN ceramic sublayer was deposited by d.c. reactive sputtering. Because of the excellent nitriding resistance of stainless steel and the other alloys and metal, a nearly pure metallic sublayer was deposited by d.c. sputtering at this low nitrogen partial pressure. A multilayered system, consisting of alternating metallic and AlN ceramic sublayers, was deposited by substrate rotation. This multisublayer system can be considered as a macrohomogeneous cermet layer with metal volume fraction determined by controlling the thicknesses of metallic and ceramic sublayers. Following this procedure, M-AlN cermet solar selective coatings with a double cermet layer structure were deposited. The films of these selective surfaces have the following structure: a low metal volume fraction cermet layer is placed on a high metal volume fraction cermet layer which in turn is placed on an aluminium metal infrared reflection layer. The top surface layer consists of an aluminium nitride antireflection layer. A solar absorptance of 0.92-0.96 and a normal emittance of 0.03-0.05 at

  2. Tantalum-cadmium film coatings: Preparation, phase composition, and structure

    NASA Astrophysics Data System (ADS)

    Tuleushev, Yu. Zh.; Volodin, V. N.; Zhakanbaev, E. A.

    2015-01-01

    Ion-plasma sputtering and codeposition of ultrafine Ta and Cd particles were used for the first time to prepare solid solutions, namely, alloys with up to 66.2 at % Cd in the form of coatings; the fact of such a production confirms the thermal-fluctuation melting and coalescence of small particles. When the coatings are formed by tantalum and cadmium nanolayers, the mutual dissolution of the components takes place, which is accompanied by the formation of solid solutions of one metal in the other. When the cadmium concentration is above 44 at %, the β-Ta tetragonal lattice transforms into the α-Ta body-centered cubic lattice. Beginning from 74.4 at % Cd, a hexagonal structure typical of cadmium is formed, and tantalum is present in the coatings in the form of amorphous phase. The formation of β-Ta- and Cd-based interstitial and α-Ta-based substitute solid solutions is stated. At 700°C, cadmium evaporates from Ta-based solid solutions, and porous tantalum is formed. The evaporation of cadmium from coatings, which consist of the mixture of tantalum solid solution in cadmium and amorphous tantalum, leads to the formation of tantalum characterized by a highly developed surface. The prepared Ta-based materials assume the technological application of the results of the investigation.

  3. Electrochromic properties of spin-coated thin films from peroxo-polymolybdovanadate solutions

    SciTech Connect

    Li, Y.; Kudo, Tetsuichi

    1995-04-01

    A now mixed metal peroxo-polyacid based on Mo and V is formed by the direct reaction of a mixture of metallic Mo and V with hydrogen peroxide solution. A homogeneous amorphous thin film about 0.4 {mu}m is fabricated on an indium tin oxide (ITO) glass substrate by a spin-coating technique using this peroxo-polymolybdovanadate solution. After heat-treatment from 80 to 120 C in air for 1 h, it shows reversible electrochromism in an organic LiClO{sub 4} electrolyte solution, and changes color from greenish yellow to grayish violet and violet, depending on the intercalation level of Li. Cyclic-voltammograms of the mixed Mo/V oxide film and those of the end members (MoO{sub 3} and V{sub 2}O{sub 5}) are quite different from one another, both in shape and peak-current potential, indicating that each film has distinctly different intercalation electrochemistry. The potential (E) vs. composition (x, Li content per mol Mo{sub 0.5}V{sub 0.5}O{sub 2.75}) diagram of the present film recorded in the intercalation process agrees with that of the deintercalation process in the range 0 < x < 1.5. The E-x relationship is approximated by two straight lines with different slopes, with a kink at x = 0.5. This suggests that in this film there are two kinds of sites with different site energies. The changes in electrochromic properties with heat-treatment are also discussed in relation to the microstructure of the film.

  4. Boosting the Transparency of Thin Layers by Coatings of Opposing Susceptibility: How Metals Help See Through Dielectrics.

    PubMed

    Al Shakhs, Mohammed; Augusto, Lucian; Markley, Loïc; Chau, Kenneth J

    2016-01-01

    We propose a hypothesis that a very thin layer can be made more transparent by adding a thin coating with susceptibility of opposing sign. Two experimental tests backed by a theoretical model support this hypothesis. First, we show that the visible and near-infrared transmission through a semi-transparent silver film can be enhanced by up to ~70% and spectrally tailored depending on the type and thickness of the dielectric coating. Material types explored as dielectric coating layers include conventional metal oxides (titanium dioxide) and lesser-explored elemental semiconductors (undoped silicon, p-type silicon, and germanium). Second, and more surprisingly, we show that coating a 50-nm-thick silicon nitride membrane with a 10-nm-thick silver layer can modestly enhance the transmission by up to 6 ± 1% in the blue part of the spectrum. Transmission enhancements are observed for three silver-coated membranes in different configurations. Thinner silver coatings are theoretically capable of enhancement factors greater than 10%, but implementation is restricted by challenges in making smooth and continuous silver films below 10 nm in thickness. This study is important because it is the first demonstration of reciprocity with respect to the transmission enhancements achieved by combining thin metallic and dielectric layers. PMID:26860979

  5. Boosting the Transparency of Thin Layers by Coatings of Opposing Susceptibility: How Metals Help See Through Dielectrics

    PubMed Central

    Shakhs, Mohammed Al; Augusto, Lucian; Markley, Loïc; Chau, Kenneth J.

    2016-01-01

    We propose a hypothesis that a very thin layer can be made more transparent by adding a thin coating with susceptibility of opposing sign. Two experimental tests backed by a theoretical model support this hypothesis. First, we show that the visible and near-infrared transmission through a semi-transparent silver film can be enhanced by up to ~70% and spectrally tailored depending on the type and thickness of the dielectric coating. Material types explored as dielectric coating layers include conventional metal oxides (titanium dioxide) and lesser-explored elemental semiconductors (undoped silicon, p-type silicon, and germanium). Second, and more surprisingly, we show that coating a 50-nm-thick silicon nitride membrane with a 10-nm-thick silver layer can modestly enhance the transmission by up to 6 ± 1% in the blue part of the spectrum. Transmission enhancements are observed for three silver-coated membranes in different configurations. Thinner silver coatings are theoretically capable of enhancement factors greater than 10%, but implementation is restricted by challenges in making smooth and continuous silver films below 10 nm in thickness. This study is important because it is the first demonstration of reciprocity with respect to the transmission enhancements achieved by combining thin metallic and dielectric layers. PMID:26860979

  6. Boosting the Transparency of Thin Layers by Coatings of Opposing Susceptibility: How Metals Help See Through Dielectrics

    NASA Astrophysics Data System (ADS)

    Shakhs, Mohammed Al; Augusto, Lucian; Markley, Loïc; Chau, Kenneth J.

    2016-02-01

    We propose a hypothesis that a very thin layer can be made more transparent by adding a thin coating with susceptibility of opposing sign. Two experimental tests backed by a theoretical model support this hypothesis. First, we show that the visible and near-infrared transmission through a semi-transparent silver film can be enhanced by up to ~70% and spectrally tailored depending on the type and thickness of the dielectric coating. Material types explored as dielectric coating layers include conventional metal oxides (titanium dioxide) and lesser-explored elemental semiconductors (undoped silicon, p-type silicon, and germanium). Second, and more surprisingly, we show that coating a 50-nm-thick silicon nitride membrane with a 10-nm-thick silver layer can modestly enhance the transmission by up to 6 ± 1% in the blue part of the spectrum. Transmission enhancements are observed for three silver-coated membranes in different configurations. Thinner silver coatings are theoretically capable of enhancement factors greater than 10%, but implementation is restricted by challenges in making smooth and continuous silver films below 10 nm in thickness. This study is important because it is the first demonstration of reciprocity with respect to the transmission enhancements achieved by combining thin metallic and dielectric layers.

  7. Carbonaceous thin film coating with Fe-N4 site for enhancement of dioxovanadium ion reduction

    NASA Astrophysics Data System (ADS)

    Maruyama, Jun; Hasegawa, Takahiro; Iwasaki, Satoshi; Fukuhara, Tomoko; Orikasa, Yuki; Uchimoto, Yoshiharu

    2016-08-01

    It has been found that carbonaceous materials containing a transition metal coordinated by 4 nitrogens in the square-planar configuration (metal-N4 site) on the surface possessed a catalytic activity for various electrochemical reactions related to energy conversion and storage; i.e., oxygen reduction, hydrogen evolution, and quite recently, the electrode reactions in vanadium redox flow batteries (VRFB). The catalyst for the VRFB positive electrode discharge reaction, i.e., the dioxovanadium ion reduction, was formed by coating the surface of cup-stack carbon nanotubes with a carbonaceous thin film with the Fe-N4 site generated by the sublimation, deposition, and pyrolysis of iron phthalocyanine. In this study, the influence of the physical properties of the catalyst on the electrochemical reactions was investigated to optimize the coating. With an increase in the coating, the specific surface area increased, whereas the pore size decreased. The surface Fe concentration was increased in spite of the Fe aggregation inside the carbon matrix. The catalytic activity enhancement was achieved due to the increase in the specific surface area and the surface Fe concentration, but was lowered due to the decrease in the pore size, which was disadvantageous for the penetration of the electrolyte and the mass transfer.

  8. Metal matrix coated fiber composites and the methods of manufacturing such composites

    DOEpatents

    Weeks, Jr., Joseph K.; Gensse, Chantal

    1993-01-01

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials.

  9. Ultraselective Gas Separation by Nanoporous Metal-Organic Frameworks Embedded in Gas-Barrier Nanocellulose Films.

    PubMed

    Matsumoto, Makoto; Kitaoka, Takuya

    2016-03-01

    Metal-organic frameworks (MOFs) are synthesized at carboxy groups on crystalline TEMPO-oxidized cellulose nanofibers (TOCNs). MOF-TOCN films coated on a paper filter have a hierarchical structure from the nano- to macroscale, and demonstrate a high CO2 /CH4 selectivity, over 120 for CO2 at a high gas flux, by the combination of the nanoporous MOFs and the gas-barrier TOCNs, which have strong affinity with each other. PMID:26669724

  10. Soldering of Thin Film-Metallized Glass Substrates

    SciTech Connect

    Hosking, F.M.; Hernandez, C.L.; Glass, S.J.

    1999-03-31

    The ability to produce reliable electrical and structural interconnections between glass and metals by soldering was investigated. Soldering generally requires premetallization of the glass. As a solderable surface finish over soda-lime-silicate glass, two thin films coatings, Cr-Pd-Au and NiCr-Sn, were evaluated. Solder nettability and joint strengths were determined. Test samples were processed with Sn60-Pb40 solder alloy at a reflow temperature of 210 C. Glass-to-cold rolled steel single lap samples yielded an average shear strength of 12 MPa. Solder fill was good. Control of the Au thickness was critical in minimizing the formation of AuSn{sub 4} intermetallic in the joint, with a resulting joint shear strength of 15 MPa. Similar glass-to-glass specimens with the Cr-Pd-Au finish failed at 16.5 MPa. The NiCr-Sn thin film gave even higher shear strengths of 20-22.5 MPa, with failures primarily in the glass.

  11. Metallurgical coatings and thin films; Proceedings of the International Conference, 18th, San Diego, CA, Apr. 22-26, 1991. Vols. 1 & 2

    NASA Technical Reports Server (NTRS)

    Mcguire, Gary E. (Editor); Mcintyre, Dale C. (Editor); Hofmann, Siegfried (Editor)

    1991-01-01

    A conference on metallurgical coatings and thin films produced papers in the areas of coatings for use at high temperatures; hard coatings and deposition technologies; diamonds and related materials; tribological coatings/surface modifications; thin films for microelectronics and high temperature superconductors; optical coatings, film characterization, magneto-optics, and guided waves; and methods for characterizing films and modified surfaces.

  12. Nanocomposite metal amorphous-carbon thin films deposited by hybrid PVD and PECVD technique.

    PubMed

    Teixeira, V; Soares, P; Martins, A J; Carneiro, J; Cerqueira, F

    2009-07-01

    Carbon based films can combine the properties of solid lubricating graphite structure and hard diamond crystal structure, i.e., high hardness, chemical inertness, high thermal conductivity and optical transparency without the crystalline structure of diamond. Issues of fundamental importance associated with nanocarbon coatings are reducing stress, improving adhesion and compatibility with substrates. In this work new nanocomposite coatings with improved toughness based in nanocrystalline phases of metals and ceramics embedded in amorphous carbon matrix are being developed within the frame of a research project: nc-MeNxCy/a-C(Me) with Me = Mo, Si, Al, Ti, etc. Carbide forming metal/carbon (Me/C) composite films with Me = Mo, W or Ti possess appropriate properties to overcome the limitation of pure DLC films. These novel coating architectures will be adopted with the objective to decrease residual stress, improve adherence and fracture toughness, obtain low friction coefficient and high wear-resistance. Nanocomposite DLC's films were deposited by hybrid technique using a PVD-Physically Vapor Deposition (magnetron sputtering) and Plasma Enhanced Chemical Vapor Deposition (PECVD), by the use of CH4 gas. The parameters varied were: deposition time, substrate temperature (180 degrees C) and dopant (Si + Mo) of the amorphous carbon matrix. All the depositions were made on silicon wafers and steel substrates precoated with a silicon inter-layer. The characterisation of the film's physico-mechanical properties will be presented in order to understand the influence of the deposition parameters and metal content used within the a-C matrix in the thin film properties. Film microstructure and film hybridization state was characterized by Raman Spectroscopy. In order to characterize morphology SEM and AFM will be used. Film composition was measured by Energy-Dispersive X-ray analysis (EDS) and by X-ray photoelectron spectroscopy (XPS). The contact angle for the produced DLC's on

  13. Normal and interfacial stresses in thin-film coated optics: the case of diamond-coated zinc sulfide windows

    NASA Astrophysics Data System (ADS)

    Klein, Claude A.

    2001-06-01

    Optical components such as mirrors or windows consisting of a substrate and a coating made up of thin films created at elevated temperatures exhibit substantial residual stresses induced by growth strains and/or thermoelastic strains that develop during the cool-down phase. A comprehensive description of these stresses must include not only the normal stresses in the film layers and the substrate but also the interfacial shearing stresses, which may cause delamination to occur. We take advantage of recent progress in describing elastic interactions in multilayered laminates for obtaining conceptually correct formulas for the residual stresses and the substrate's curvature of thin-film coated optics. Available analytical solutions for the normal stresses of elastically isotropic structures make no assumptions regarding layer thicknesses, but disregard the potential impact of edge effects. For circular structures such as coated optics, we show that recent work by Suhir now allows us to describe the distribution of both normal and interfacial stresses as long as the thin-film conditions are satisfied. The task of evaluating the deflection turns out to be fairly straightforward, leading to the conclusion that edge effects do not alter the bow of large compliant structures. The case of diamond-coated ZnS windows illustrates how thermal expansion mismatches can give rise to compressive film stresses of gigapascal intensity, which cause substrate deformations that are unacceptable in terms of the optical performance. Since the deflection of a multilayer-coated substrate reflects the sum of the contributions (positive or negative) induced by each film, the deflection can be minimized by properly designing the film stack. For a diamond-coated ZnS window, this means that a suitable buffer must be in tension; in principle, a buffer made of calcium lanthanum sulfide, about 350 micrometers thick, can mitigate the bending force exerted by a 50 micrometers thick diamond film and

  14. Linking Precursor Alterations to Nanoscale Structure and Optical Transparency in Polymer Assisted Fast-Rate Dip-Coating of Vanadium Oxide Thin Films

    PubMed Central

    Glynn, Colm; Creedon, Donal; Geaney, Hugh; Armstrong, Eileen; Collins, Timothy; Morris, Michael A.; Dwyer, Colm O’

    2015-01-01

    Solution processed metal oxide thin films are important for modern optoelectronic devices ranging from thin film transistors to photovoltaics and for functional optical coatings. Solution processed techniques such as dip-coating, allow thin films to be rapidly deposited over a large range of surfaces including curved, flexible or plastic substrates without extensive processing of comparative vapour or physical deposition methods. To increase the effectiveness and versatility of dip-coated thin films, alterations to commonly used precursors can be made that facilitate controlled thin film deposition. The effects of polymer assisted deposition and changes in solvent-alkoxide dilution on the morphology, structure, optoelectronic properties and crystallinity of vanadium pentoxide thin films was studied using a dip-coating method using a substrate withdrawal speed within the fast-rate draining regime. The formation of sub-100 nm thin films could be achieved rapidly from dilute alkoxide based precursor solutions with high optical transmission in the visible, linked to the phase and film structure. The effects of the polymer addition was shown to change the crystallized vanadium pentoxide thin films from a granular surface structure to a polycrystalline structure composed of a high density of smaller in-plane grains, resulting in a uniform surface morphology with lower thickness and roughness. PMID:26123117

  15. Repairing Chipped Silicide Coatings on Refractory Metal Substrates

    NASA Technical Reports Server (NTRS)

    Youngquist, Robert

    2006-01-01

    The space shuttle orbiter s reaction control system (RCS) is a series of small thrusters that use hypergolic fuels to orient the orbiter in space. The RCS thrusters are constructed from a special niobium-based alloy -- the C-103. This alloy retains excellent mechanical properties from cryogenic temperature all the way up to 2,500 F (1,370 C). C-103 is susceptible to rapid oxidation at elevated temperatures. The authors have developed two methods to repair damaged R512a coatings on C-103. For the first repair technique, metal foundries, semiconductor manufacturers, and many other industries have developed and routinely use coatings that can easily be painted on metal to protect it from corrosion, including oxidation, to temperatures in excess of 2,500 F (1,370 C). This first repair technique is considered somewhat temporary. The second repair technique is based on using the native coating material of the RCS nozzles. the chipped area is ground out and a "green" R512a coating is applied to the repair area. Both repair techniques can be applied for moderate protection until the permanent laser-repair technique is available to the repair area.

  16. The base metal of the oxide-coated cathode

    NASA Astrophysics Data System (ADS)

    Poret, F.; Roquais, J. M.

    2005-09-01

    The oxide-coated cathode has been the most widely used electron emitter in vacuum electronic devices. From one manufacturing company to another the emissive oxide is either a double—Ba, Sr—or a triple—Ba, Sr, Ca—oxide, having always the same respective compositions. Conversely, the base metal composition is very often proprietary because of its importance in the cathode emission performances. The present paper aims at explaining the operation of the base metal through a review. After a brief introduction, the notion of activator is detailed along with their diffusivities and their associated interfacial compounds. Then, the different cathode life models are described prior to few comments on the composition choice of a base metal. Finally, the specificities of the RCA/Thomson "bimetal" base metal are presented with a discussion on the optimized composition choice illustrated by a long-term life-test of five different melts.

  17. Metallic glass coating on metals plate by adjusted explosive welding technique

    NASA Astrophysics Data System (ADS)

    Liu, W. D.; Liu, K. X.; Chen, Q. Y.; Wang, J. T.; Yan, H. H.; Li, X. J.

    2009-09-01

    Using an adjusted explosive welding technique, an aluminum plate has been coated by a Fe-based metallic glass foil in this work. Scanning electronic micrographs reveal a defect-free metallurgical bonding between the Fe-based metallic glass foil and the aluminum plate. Experimental evidence indicates that the Fe-based metallic glass foil almost retains its amorphous state and mechanical properties after the explosive welding process. Additionally, the detailed explosive welding process has been simulated by a self-developed hydro-code and the bonding mechanism has been investigated by numerical analysis. The successful welding between the Fe-based metallic glass foil and the aluminum plate provides a new way to obtain amorphous coating on general metal substrates.

  18. 21 CFR 175.320 - Resinous and polymeric coatings for polyolefin films.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 3 2014-04-01 2014-04-01 false Resinous and polymeric coatings for polyolefin films. 175.320 Section 175.320 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) INDIRECT FOOD ADDITIVES: ADHESIVES AND COMPONENTS OF COATINGS Substances for Use as Components of Coatings § 175.320...

  19. Mechanical properties of metallic thin films: theoretical approach

    NASA Astrophysics Data System (ADS)

    Phuong, Duong Dai; Hoa, Nguyen Thi; Van Hung, Vu; Khoa, Doan Quoc; Hieu, Ho Khac

    2016-03-01

    The statistical moment method in statistical mechanics was developed to investigate the mechanical properties of free-standing metallic thin films at ambient conditions including the anharmonicity effects of thermal lattice vibrations. Analytical expressions of isothermal areal modulus B T , Young's modulus E and shear modulus G were derived in terms of the power moments of the atomic displacements. Numerical calculations have been performed for metallic Ni, Au and Al thin films, and compared with those of bulk metals. This method is physically transparent and it successfully described the temperature effects on mechanical properties of metallic thin films.

  20. Hydrophobic coating of solid materials by plasma-polymerized thin film using tetrafluoroethylene

    NASA Technical Reports Server (NTRS)

    Hozumi, K.; Kitamura, K.; Kitade, T.

    1980-01-01

    Glass slides were coated with plasma-polymerized tetrafluoroethylene films of different thickness using the glow discharge technique in a tube-shaped chamber, and the plasma conditions, film growth rates, light permeability of the polymer films, and particle bond strength in the polymer films were studied. Ashed sections of mouse organs and ashed bacillus spores were also coated to give them hydrophobic treatment without damaging their shapes or appearance. The hydrophobic coating of the specimens was successful, and the fine ash patterns were strongly fixed onto the glass slides, making permanent preparations.

  1. Cyclic nanoindentation studies on CrN thin films prepared by RF sputtering on Zr-based metallic glass

    SciTech Connect

    Jellad, A.; Benameur, T.; Labdi, S.

    2011-01-17

    Cyclic nanoindentation tests were carried out to study the influence of the chromium nitride thin films on the mechanical properties of Zr-based metallic glass. Chromium nitride thin coatings have been deposited on Zr{sub 50}Cu{sub 40}Al{sub 10} metallic glass substrate by RF sputtering. The deposition process was done at room temperature under nitrogen reactive gas using a metallic chromium target. The CrN films have a thickness of 300 nm. Several cyclic nanoindentation measurements were conducted on CrN films and Zr{sub 50}Cu{sub 40}Al{sub 10} metallic glass substrate samples at various loading rate values. We have found that the coated metallic glass sample shows high mechanical properties such as hardness and reduced elastic modulus. Cyclic nanoindentation results show a hardening behaviour for these CrN coatings. Moreover, the CrN coated on Zr-based metallic glass was found to have a high value of resistance to crack propagation, as being analysed through the SEM pictures of the residual Vickers indentation impressions.

  2. Mechanical Behavior of Spray-Coated Metallic Laminates

    NASA Astrophysics Data System (ADS)

    Vackel, Andrew; Nakamura, Toshio; Sampath, Sanjay

    2016-03-01

    Thermal spray (TS) coatings have been extensively utilized for various surface modifications such as enhancing wear/erosion resistance and thermal protection. In the present study, a new function of TS material is explored by studying its load-carrying capability. Due to the inherent microstructures containing voids and interfaces, it has been presumed TS materials were not suitable to bear loads. However, the recent advances in TS technology to manufacture near fully dense TS coatings have expanded their potential applications. In the current experiments, TS nickel coatings are deposited onto metallic substrates, and their mechanical behaviors are closely examined. Based on the measured data, the estimated elastic modulus of TS Ni is about 130 GPa (35% less than bulk value), and the maximum tensile strength is about 500 MPa (comparable to bulk value). It was found that such a high value is attainable because the coating is deposited onto a substrate, enabling a load-transfer mechanism and preventing coating failure at a much lower stress level. Three distinct deformation stages are identified to describe this behavior. Such a clarification is critical for enabling TS process to restore structural parts as well as to additively manufacture load-bearing components.

  3. Metallic coatings for enhancement of thermal contact conductance

    SciTech Connect

    Lambert, M.A.; Fletcher, L.S. )

    1994-04-01

    The reliability of standard electronic modules may be improved by decreasing overall module temperature. This may be accomplished by enhancing the thermal contact conductance at the interface between the module frame guide rib and the card rail to which the module is clamped. Some metallic coatings, when applied to the card rail, would deform under load, increasing the contact area and associated conductance. This investigation evaluates the enhancements in thermal conductance afforded by vapor deposited silver and gold coatings. Experimental thermal conductance measurements were made for anodized aluminum 6101-T6 and electroless nickel-plated copper C11000-H03 card materials to the aluminum A356-T61 rail material. Conductance values for the electroless nickel-plated copper junction ranged from 600 to 2800 W/m(exp 2)K and those for the anodized aluminum junction ranged from 25 to 91 W/m(exp 2)K for contact pressures of 0.172-0.862 MPa and mean junction temperatures of 20-100 C. Experimental thermal conductance values of vapor deposited silver- and gold-coated aluminum A356-T61 rail surfaces indicate thermal enhancements of 1.25-2.19 for the electroless nickel-plated copper junctions and 1.79-3.41 for the anodized aluminum junctions. The silver and gold coatings provide significant thermal enhancement; however, these coating-substrate combinations are susceptible to galvanic corrosion under some conditions. 25 refs.

  4. Metallic coatings for enhancement of thermal contact conductance

    NASA Astrophysics Data System (ADS)

    Lambert, M. A.; Fletcher, L. S.

    1994-04-01

    The reliability of standard electronic modules may be improved by decreasing overall module temperature. This may be accomplished by enhancing the thermal contact conductance at the interface between the module frame guide rib and the card rail to which the module is clamped. Some metallic coatings, when applied to the card rail, would deform under load, increasing the contact area and associated conductance. This investigation evaluates the enhancements in thermal conductance afforded by vapor deposited silver and gold coatings. Experimental thermal conductance measurements were made for anodized aluminum 6101-T6 and electroless nickel-plated copper C11000-H03 card materials to the aluminum A356-T61 rail material. Conductance values for the electroless nickel-plated copper junction ranged from 600 to 2800 W/m(exp 2)K and those for the anodized aluminum junction ranged from 25 to 91 W/m(exp 2)K for contact pressures of 0.172-0.862 MPa and mean junction temperatures of 20-100 C. Experimental thermal conductance values of vapor deposited silver- and gold-coated aluminum A356-T61 rail surfaces indicate thermal enhancements of 1.25-2.19 for the electroless nickel-plated copper junctions and 1.79-3.41 for the anodized aluminum junctions. The silver and gold coatings provide significant thermal enhancement; however, these coating-substrate combinations are susceptible to galvanic corrosion under some conditions.

  5. Mechanical Behavior of Spray-Coated Metallic Laminates

    NASA Astrophysics Data System (ADS)

    Vackel, Andrew; Nakamura, Toshio; Sampath, Sanjay

    2016-06-01

    Thermal spray (TS) coatings have been extensively utilized for various surface modifications such as enhancing wear/erosion resistance and thermal protection. In the present study, a new function of TS material is explored by studying its load-carrying capability. Due to the inherent microstructures containing voids and interfaces, it has been presumed TS materials were not suitable to bear loads. However, the recent advances in TS technology to manufacture near fully dense TS coatings have expanded their potential applications. In the current experiments, TS nickel coatings are deposited onto metallic substrates, and their mechanical behaviors are closely examined. Based on the measured data, the estimated elastic modulus of TS Ni is about 130 GPa (35% less than bulk value), and the maximum tensile strength is about 500 MPa (comparable to bulk value). It was found that such a high value is attainable because the coating is deposited onto a substrate, enabling a load-transfer mechanism and preventing coating failure at a much lower stress level. Three distinct deformation stages are identified to describe this behavior. Such a clarification is critical for enabling TS process to restore structural parts as well as to additively manufacture load-bearing components.

  6. Quantitative Analysis of Electroplated Nickel Coating on Hard Metal

    PubMed Central

    Wahab, Hassan A.; Noordin, M. Y.; Izman, S.

    2013-01-01

    Electroplated nickel coating on cemented carbide is a potential pretreatment technique for providing an interlayer prior to diamond deposition on the hard metal substrate. The electroplated nickel coating is expected to be of high quality, for example, indicated by having adequate thickness and uniformity. Electroplating parameters should be set accordingly for this purpose. In this study, the gap distances between the electrodes and duration of electroplating process are the investigated variables. Their effect on the coating thickness and uniformity was analyzed and quantified using design of experiment. The nickel deposition was carried out by electroplating in a standard Watt's solution keeping other plating parameters (current: 0.1 Amp, electric potential: 1.0 V, and pH: 3.5) constant. The gap distance between anode and cathode varied at 5, 10, and 15 mm, while the plating time was 10, 20, and 30 minutes. Coating thickness was found to be proportional to the plating time and inversely proportional to the electrode gap distance, while the uniformity tends to improve at a large electrode gap. Empirical models of both coating thickness and uniformity were developed within the ranges of the gap distance and plating time settings, and an optimized solution was determined using these models. PMID:23997678

  7. Theoretical characteristics of optical polarizing films using oblique metal island films with distributed island shape

    NASA Astrophysics Data System (ADS)

    Baba, Kazutaka; Kakinuma, Yu

    2008-02-01

    An oblique metal island (OMI) film is composed of prolate metal nanoclusters inclining to one side. The OMI film has large optical anisotropy as the resonance wavelengths for the polarization along the shorter and longer axes of the prolate metal nanoclusters are different from each other. Therefore, the multiplayer of the OMI layers and thin glass layer could be used as an optical polarizing film. In previous works, we have investigated the optical polarizing films using ideal OMI films with uniform aspect ratio of islands for simplification. However, in the OMI films fabricated by using a conventional vacuum evaporation system, the aspect ratio is not uniform. In this paper, we describe the optical polarizing film using the OMI films with distributed island shape. We have calculated the optical characteristics of the OMI films with distributed island shape by assuming that the distribution of aspect ratio of islands is expressed by use of the log-normal function. As the variance of aspect ratio is large, the resonance characteristics become broad. Therefore, it seems that the OMI films with distributed island shape are useful for the wideband optical polarizing films for visible region. By using the OMI films with distributed island shape, we have designed wideband optical polarizing films for 400 - 500 nm by using aluminum and for 620 - 760 nm by using silver as metals. The extinction ratios of designed optical polarizing films are greater than 20 dB.

  8. Influence of Surface Coating on Metal Ion Release: Evaluation in Patients With Metal Allergy.

    PubMed

    Thomas, Peter; Weik, Thomas; Roider, Gabriele; Summer, Burkhard; Thomsen, Marc

    2016-05-01

    Nickel, chromium, and cobalt in stainless steel and Cobalt-chrome-molybdenum (CoCrMo) alloys may induce allergy. The objectives of this study were to evaluate surface coating regarding ion release, patch test reactivity, and arthroplasty performance. Materials and methods included patch test in 31 patients with metal allergy and 30 patients with no allergy to stainless steel and CoCrMo disks that are uncoated or coated by titanium nitride/zirconium nitride (TiN/ZrN). Assessment include atomic absorption spectrometry of released nickel, cobalt, and chromium from the disks after exposure to distilled water, artificial sweat and culture medium. Results showed that both coatings reduced the nickel and chromium release from stainless steel and CoCrMo disks and mostly the cobalt release from the disks (maximally 11.755 µg/cm(2)/5 d to 1.624 by Ti-N and to 0.442 by ZrN). Six of the 31 patients with metal allergy reacted to uncoated disks, but none reacted to the coated disks. The current authors report on exemplary patients with metal allergy who had symptom relief by revision with surface-coated arthroplasty. The authors concluded that the surface coating may prevent cutaneous and peri-implant allergic reactions. [Orthopedics. 2016; 39(3):S24-S30.]. PMID:27219723

  9. Promising antimicrobial capability of thin film metallic glasses.

    PubMed

    Chu, Y Y; Lin, Y S; Chang, C M; Liu, J-K; Chen, C H; Huang, J C

    2014-03-01

    Thin film metallic glasses (TFMGs) are demonstrated to exhibit excellent surface flatness, high corrosion resistance and satisfactory hydrophobic properties. Moreover, the antimicrobial and biocompatibility abilities of TFMGs are examined and the results are compared with the behavior of pure Ag and 316L stainless steel. Three TFMGs, Al48Ag37Ti15, Zr54Ti35Si11, and Zr59Ti22Ag19, are prepared by sputtering to assess the antimicrobial performance against Staphylococcus aureus, Escherichia coli and Pseudomonas aeruginosa, which are the most common nosocomial infection pathogens. Experimental results show that the antimicrobial effect of the Al- or Ag-containing AlAgTi and ZrTiAg TFMGs is similar to that of the pure Ag coating. The ZrTiSi TFMG with no Ag or Al shows poor antimicrobial capability. The physical properties of highly smooth surface and hydrophobic nature alone are not sufficient to result in promising antimicrobial ability. The chemical metal ion release still plays a major role, which should be born in mind in designing biomedical devices. PMID:24433907

  10. Structure and properties of moisture-resistant konjac glucomannan films coated with shellac/stearic acid coating.

    PubMed

    Wei, Xueqin; Pang, Jie; Zhang, Changfeng; Yu, Chengcheng; Chen, Han; Xie, Bingqing

    2015-03-15

    A series of moisture-resistant konjac glucomannan films were prepared by coating shellac/stearic acid emulsion on deacetylated konjac glucomannan films (dKGM). The effect of stearic acid content on structure and properties of the coated films were investigated by field emission scanning electron microscopy (FE SEM), Fourier transform infrared spectroscopy (FT-IR), ultraviolet spectroscopy (UV), water vapor permeability (WVP), water uptake, water contact angle, and tensile testing. The results revealed that shellac in the coating adhered intimately to the surface of dKGM film, and provided a substrate for the dispersion of stearic acid which played an important role in enhancement of the moisture barrier properties and mechanical properties of the coated films. The WVP of the coated films decreased from 2.63×10(-11) to 0.37×10(-11)g/(msPa) and the water contact angle increased from 68° to 101.2° when stearic acid content increased from 0wt% to 40wt%, showing the potential applications in food preservation. PMID:25542116

  11. Quantifying Pharmaceutical Film Coating with Optical Coherence Tomography and Terahertz Pulsed Imaging: An Evaluation

    PubMed Central

    Lin, Hungyen; Dong, Yue; Shen, Yaochun; Zeitler, J Axel

    2015-01-01

    Spectral domain optical coherence tomography (OCT) has recently attracted a lot of interest in the pharmaceutical industry as a fast and non-destructive modality for quantification of thin film coatings that cannot easily be resolved with other techniques. Because of the relative infancy of this technique, much of the research to date has focused on developing the in-line measurement technique for assessing film coating thickness. To better assess OCT for pharmaceutical coating quantification, this paper evaluates tablets with a range of film coating thickness measured using OCT and terahertz pulsed imaging (TPI) in an off-line setting. In order to facilitate automated coating quantification for film coating thickness in the range of 30–200 μm, an algorithm that uses wavelet denoising and a tailored peak finding method is proposed to analyse each of the acquired A-scan. Results obtained from running the algorithm reveal an increasing disparity between the TPI and OCT measured intra-tablet variability when film coating thickness exceeds 100 μm. The finding further confirms that OCT is a suitable modality for characterising pharmaceutical dosage forms with thin film coatings, whereas TPI is well suited for thick coatings. © 2015 The Authors. Journal of Pharmaceutical Sciences published by Wiley Periodicals, Inc. and the American Pharmacists Association J Pharm Sci 104:3377–3385, 2015 PMID:26284354

  12. Quantifying Pharmaceutical Film Coating with Optical Coherence Tomography and Terahertz Pulsed Imaging: An Evaluation.

    PubMed

    Lin, Hungyen; Dong, Yue; Shen, Yaochun; Zeitler, J Axel

    2015-10-01

    Spectral domain optical coherence tomography (OCT) has recently attracted a lot of interest in the pharmaceutical industry as a fast and non-destructive modality for quantification of thin film coatings that cannot easily be resolved with other techniques. Because of the relative infancy of this technique, much of the research to date has focused on developing the in-line measurement technique for assessing film coating thickness. To better assess OCT for pharmaceutical coating quantification, this paper evaluates tablets with a range of film coating thickness measured using OCT and terahertz pulsed imaging (TPI) in an off-line setting. In order to facilitate automated coating quantification for film coating thickness in the range of 30-200 μm, an algorithm that uses wavelet denoising and a tailored peak finding method is proposed to analyse each of the acquired A-scan. Results obtained from running the algorithm reveal an increasing disparity between the TPI and OCT measured intra-tablet variability when film coating thickness exceeds 100 μm. The finding further confirms that OCT is a suitable modality for characterising pharmaceutical dosage forms with thin film coatings, whereas TPI is well suited for thick coatings. PMID:26284354

  13. Solgel derived tantalum pentoxide films as ultraviolet antireflective coatings for silicon.

    PubMed

    Rehg, T J; Ochoa-Tapia, J A; Knoesen, A; Higgins, B G

    1989-12-15

    A solgel process is described to produce Ta(2)O(5) films as short wavelength antireflective (AR) coatings for silicon. The AR coatings were optimized for 370 nm by controlling the acid catalyzed hydrolysis of Ta(OC(2)H(5))(5), the spin coating parameters, and the heat treatment process (rapid thermal processing (RTP) and muffle furnace). Film thickness uniformity across the wafer was better than 1%, and all the coatings tested passed the standard scotch tape test before and after heat treatment and exhibited no change in optical properties after submersion in liquid N(2). Several heat treatment protocols for densifying the films were studied. Spin coated films heat treated in a muffle furnace at 275 degrees C yielded Ta(2)O(5) AR coatings that reduced the reflectance losses from silicon at 370 nm by 86%, the reduction being within 1% of the theoretical value. Films subjected to RTP at temperatures ranging from 300 to 1000 degrees C reduced the reflectance loss in some cases by as much as 95%. The results demonstrate that spin coated solgel derived Ta(2)O(5) films subjected to a low temperature (<300 degrees C) heat treatment can form durable films suitable for near UV AR coatings for high index silicon devices, such as charge couple imagers and photovoltaic cells. PMID:20556030

  14. Detection of Volatile Organic Compounds by Weight-Detectable Sensors coated with Metal-Organic Frameworks

    PubMed Central

    Yamagiwa, Hiroki; Sato, Seiko; Fukawa, Tadashi; Ikehara, Tsuyoshi; Maeda, Ryutaro; Mihara, Takashi; Kimura, Mutsumi

    2014-01-01

    Detection of volatile organic compounds (VOCs) using weight-detectable quartz microbalance and silicon-based microcantilever sensors coated with crystalline metal-organic framework (MOF) thin films is described in this paper. The thin films of two MOFs were grown from COOH-terminated self-assembled monolayers onto the gold electrodes of sensor platforms. The MOF layers worked as the effective concentrators of VOC gases, and the adsorption/desorption processes of the VOCs could be monitored by the frequency changes of weight-detectable sensors. Moreover, the MOF layers provided VOC sensing selectivity to the weight-detectable sensors through the size-selective adsorption of the VOCs within the regulated nanospace of the MOFs. PMID:25175808

  15. Conductive Perovskite-type Metal Oxide Thin Films Prepared by Chemical Solution Deposition Technique

    NASA Astrophysics Data System (ADS)

    Sasajima, K.; Uchida, H.

    2011-10-01

    Metal oxide electrode have been widely developed for high-performance electric device because they possess some attractive characteristic such as thermal/chemical stabilities and change compensation for oxygen vacancies in interconnected dielectric layers, etc., which is often hardly achieved by convention metal electrodes. As almost all metal oxide electrodes were usually fabricated by some vapour deposition techniques which require large-scale equipments, power, resources and costs, film deposition via solution technique would be worthy for familiarizing the metal oxide electrodes. In this research, thin films of conductive perovskite-type oxides, (La,Sr)CoO3 [LSCO], were fabricated by chemical solution deposition technique. The precursor solution for LSCO was prepared using metal nitrate, acetates, and iso-propoxide and 2-methoxyethanol. The solution was spin-coated on substrates, followed by drying, pyrolysis and RTA-treatment for crystallization at 500-750°C, for 5 min in air. These processes were repeated to obtain desired film thickness. (100)Si and (100)SrTiO3 were used as substrate. XRD analysis indicated that both of LSCO films fabricated on (100)SrTiO3 and (100)Si substrates were crystallized at and above 600°C. The films on (100)SrTiO3 had preferential crystal orientation of (100)LSCO normal to the substrate surface, while random crystal orientation was confirmed for the films on (100)Si. Electrical resistivity of the both films fabricated at 700°C were 6.09 × 10-5 Ω cm and 1.12 × 10-4 Ω cm, respectively, which is almost same as the LSCO films fabricated by conventional vapour deposition technique.

  16. Alumina coating on dense tungsten powder by fluidized bed metal organic chemical vapour deposition.

    PubMed

    Rodriguez, Philippe; Caussat, Brigitte; Ablitzer, Carine; Iltis, Xavière; Brothier, Meryl

    2011-09-01

    In order to study the feasibility of coating very dense powders by alumina using Fluidized Bed Metal Organic Chemical Vapour Deposition (FB-MOCVD), experiments were performed on a commercial tungsten powder, 75 microm in median volume diameter and 19,300 kg/m3 in grain density. The first part of the work was dedicated to the experimental study of the tungsten powder fluidization using argon as carrier gas at room temperature and at 400 degrees C. Due to the very high density of the tungsten powder, leading to low initial fixed bed heights and low bed expansions, different weights of powder were tested in order to reach satisfactory temperature profiles along the fluidized bed. Then, using argon as a fluidized bed former and aluminium acetylacetonate Al(C5O2H7)3 as a single source precursor, alumina thin films were deposited on tungsten particles at a low temperature range (e.g., 370-420 degrees C) by FB-MOCVD. The influence of the weight of powder, bed temperature and run duration was studied. Characterizations of the obtained samples were performed by various techniques including scanning electron microscopy (SEM) coupled with Energy Dispersive X-ray Spectroscopy (EDS) analyses, Field Emission Gun SEM (FEG-SEM) and Fourier Transform InfraRed (FT-IR) spectroscopy. The different analyses indicated that tungsten particles were uniformly coated by a continuous alumina thin film. The thickness of the film ranged between 25 and 80 nm, depending on the coating conditions. The alumina thin films were amorphous and contained carbon contamination. This latter may correspond to the adsorption of species resulting from incomplete decomposition of the precursor at so low deposition temperature. PMID:22097534

  17. Characteristics of indirect laser-induced plasma from a thin film of oil on a metallic substrate

    NASA Astrophysics Data System (ADS)

    Xiu, Jun-Shan; Bai, Xue-Shi; Motto-Ros, Vincent; Yu, Jin

    2015-04-01

    Optical emissions from the major and trace elements embodied in a transparent gel prepared from cooking oil were detected after the gel was spread in a thin film on a metallic substrate. Such emissions are due to the indirect breakdown of the coating layer. The generated plasma, a mixture of substances from the substrate, the layer, and the ambient gas, was characterized using emission spectroscopy. The characteristics of the plasma formed on the metal with and without the coating layer were investigated. The results showed that Al emission induced from the aluminum substrates coated with oil films extends away from the target surface to ablate the oil film. This finally formed a bifurcating circulation of aluminum vapor against a spherical confinement wall in the front of the plume, which differed from the evolution of the plasma induced from the uncoated aluminum target. The strongest emissions of elements from the oil films can be observed at 2 mm above the target after a detection delay of 1.0 μs. A high temperature zone has been observed in the plasma after the delay of 1.0 μs for the plasma induced from the coated metal. This higher temperature determined in the plasma allows the consideration of the sensitive detection of trace elements in liquids, gels, biological samples, or thin films.

  18. Elements of adaptive optics based on metallized polymer films

    NASA Astrophysics Data System (ADS)

    Voliak, T. B.; Krasiuk, I. K.; Pashinin, P. P.

    Results of an experimental study of the stability of metallized polymer films exposed to laser radiation at wavelengths of 1.06 and 10.6 microns are reported, and methods for fabricating variable-curvature mirrors from these films are discussed. Formulas are presented for calculating the shape of film mirrors as a function of the pressure acting on the film, mounting contour, and film properties. The performance of film mirrors is investigated experimentally in a pulsed CO2 laser with stable and unstable resonators.

  19. Interfacial interactions of poly(ether ketone ketone) polymer coatings onto oxide-free phosphate films on an aluminum surface

    SciTech Connect

    Asunskis, A. L.; Sherwood, P. M. A.

    2007-07-15

    This article continues a series of papers that shows how thin (10 nm or less) oxide-free phosphate films can be formed on a number of metals. The films formed have potential as corrosion resistant films. Previous papers have shown that it is possible to extend the range of the surface coatings that can be formed by placing a thin polymer layer over the phosphate layer. In this work it is shown how the water insoluble polymer poly(ether ketone ketone) (PEKK) can be placed over a thin oxide-free phosphate film on aluminum metal. The surface and the interfaces involved were studied by valence band and core level x-ray photoelectron spectroscopy. Difference spectra in the valence band region were used to show that there is a chemical interaction between the PEKK and phosphate thin films on the aluminum metal. Three different phosphate film compositions were studied using different phosphorous containing acids, H{sub 3}PO{sub 4}, H{sub 3}PO{sub 3}, and H{sub 3}PO{sub 2}. This type of interaction illustrates the potential of phosphates to act as adhesion promoters. The valence band spectra are interpreted by calculations.

  20. Starch-based edible film with gum arabic for fruits coating

    NASA Astrophysics Data System (ADS)

    Razak, Aqeela Salfarina; Lazim, Azwan Mat

    2015-09-01

    Packaging waste forms a significant part of municipal solid waste and has caused increasing environmental concerns, resulting in a strengthening of various regulations aimed at reducing the amounts generated. The introduction of biodegradable materials such as edible film and coating which can be disposed directly into the soil, can be one possible solution to this problem. Edible coating is defined as a thin layer of edible material form as a film on the surface of the fruits and vegetables. This coating can affect the respiration and moisture loss. In this study, edible film and coating were used as fruit coating. The edible film were prepared with different ratios which is 2:2, 3:1, and 1:3 of starch and gum Arabic with 10% of glycerol and sorbitol as plasticiser. A study of practical application for the edible film and coating from starch with gum Arabic for fruit coating was conducted. Banana were coated with an aqueous solution of starch with gum Arabic and stored at ambient temperature (26 ± 1°C; 70 ± 10% RH). The results indicate that with the coating application, the fruits lost about 30% less weight than the uncoated fruits. The coating application was also effective in retaining the firmness of the banana and slow down the ripening process.

  1. Film formation and paper coating with poly ([beta]-hydroxyalkanoate), a biodegradable latex

    SciTech Connect

    Lauzier, C.A.; Monasterios, C.J.; Saracovan, I.; Marchessault, R.H. ); Ramsay, B.A. )

    1993-05-01

    An aqueous latex of a poly ([beta]-hydroxyalkanoate) (PHA) coated on paper imparted water imperviousness without changing mechanical properties. Hot-pressed films biodegraded faster than solvent cast films. The PHA coating on paper degraded totally in activated sludge within 12 days, leaving the cellulose matrix relatively untouched. Blends of PHA latexes with sodium carboxymethl cellulose, polystyrene latex, carboxylated styrenel butadiene latex, natural rubber latex, carboxylated styrenel butadiene latex; natural rubber latex, and starch powders form satisfactory films at room temperature.

  2. Influence of metal electrodes on the response of humidity sensors coated with mesoporous silica

    NASA Astrophysics Data System (ADS)

    Bearzotti, Andrea

    2008-01-01

    Interesting effects of different metal electrodes on the behaviour of mesoporous based humidity sensors have been observed and studied by chemical characterization and electric measurements. The devices were prepared on passivated silicon slices utilizing an interdigitated structure as contacts. For comparison, the response of a device implemented on an alumina substrate has been reported. A block copolymer Pluronic F-127 has been used as the organic template and has been partially removed from the films by thermal calcination. A thin film mesoporous membrane has been deposited by dip-coating on the substrates in a sol-gel solution containing non-ionic block copolymers. Silica mesostructured films have been produced using an evaporation induced self-assembling process. The films were calcined at 150 °C to obtain the best performances in terms of stability, hysteresis and reproducibility of the response. The performance of the sensor has been found to be dependent on the film preparation method, the used electrodes and the substrate when exposed to different contents of relative humidity. Electrical characterization was performed under vacuum and dark conditions to investigate the properties of the materials in the absence of interfering chemicals, while the sensory properties were obtained in a controlled environment.

  3. In vitro study of drug loading on polymer-free oxide films of metallic implants.

    PubMed

    Shih, Chun-Ming; Shih, Chun-Che; Su, Yea-Yang; Chang, Nen-Chung; Lin, Shing-Jong

    2005-12-01

    Traditionally, a drug that is loaded onto a metallic surface has to use various polymer bondings as its platform. Unfortunately, polymer coatings on a metallic surface cause numerous problems after implantation, such as late thrombosis, inflammation, and restenosis. This research was conducted to investigate whether an oxide layer can be used as a polymer-free platform for drug loading, especially for cardiovascular stents. The interaction and loading of heparin onto different oxide films on 316LVM stainless steel wire was confirmed in vitro by experimental studies using linear voltammetry, electrochemical impedance spectroscopy, and electron spectroscopy for chemical analysis. The eluting of heparin from heparinized surface was studied by using high-performance liquid chromatography, and activated clotting time in addition to linear voltammetry and electron spectroscopy for chemical analysis analyses. Experimental results show that amorphous oxide could be a potential substitute for the polymer coating of drug-loaded stents for minimizing metallic corrosion, inflammation, late thrombosis, and restenosis. PMID:16082699

  4. New chemistry for the growth of first-row transition metal films by atomic layer deposition

    NASA Astrophysics Data System (ADS)

    Klesko, Joseph Peter

    Thin films containing first-row transition metals are widely used in microelectronic, photovoltaic, catalytic, and surface-coating applications. In particular, metallic films are essential for interconnects and seed, barrier, and capping layers in integrated circuitry. Traditional vapor deposition methods for film growth include PVD, CVD, or the use of plasma. However, these techniques lack the requisite precision for film growth at the nanoscale, and thus, are increasingly inadequate for many current and future applications. By contrast, ALD is the favored approach for depositing films with absolute surface conformality and thickness control on 3D architectures and in high aspect ratio features. However, the low-temperature chemical reduction of most first-row transition metal cations to their zero-valent state is very challenging due to their negative electrochemical potentials. A lack of strongly-reducing coreagents has rendered the thermal ALD of metallic films an intractable problem for many elements. Additionally, several established ALD processes for metal films are plagued by low growth rates, impurity incorporation, poor nucleation, high surface roughness, or the need for hazardous coreagents. Finally, stoichiometric control of ternary films grown by ALD is rare, but increasingly important, with emerging applications for metal borate films in catalysis and lithium ion batteries. The research herein is focused toward the development of new ALD processes for the broader application of metal, metal oxide, and metal borate thin films to future nanoscale technologies. These processes display self-limited growth and support the facile nucleation of smooth, continuous, high-purity films. Bis(trimethylsilyl) six-membered rings are employed as strongly-reducing organic coreagents for the ALD of titanium and antimony metal films. Additionally, new processes are developed for the growth of high-purity, low-resistivity cobalt and nickel metal films by exploiting the

  5. Functional metal oxide coatings by molecule-based thermal and plasma chemical vapor deposition techniques.

    PubMed

    Mathur, S; Ruegamer, T; Donia, N; Shen, H

    2008-05-01

    Deposition of thin films through vaccum processes plays an important role in industrial processing of decorative and functional coatings. Many metal oxides have been prepared as thin films using different techniques, however obtaining compositionally uniform phases with a control over grain size and distribution remains an enduring challenge. The difficulties are largely related to complex compositions of functional oxide materials, which makes a control over kinetics of nucleation and growth processes rather difficult to control thus resulting in non-uniform material and inhomogeneous grain size distribution. Application of tailor-made molecular precursors in low pressure or plasma-enhanced chemical vapor deposition (CVD) techniques offers a viable solution for overcoming thermodynamic impediments involved in thin film growth. In this paper molecule-based CVD of functional coatings is demonstrated for iron oxide (Fe2O3, Fe3O4), vanadium oxide (V2O5, VO2) and hafnium oxide (HfO2) phases followed by the characterization of their microstructural, compositional and functional properties which support the advantages of chemical design in simplifying deposition processes and optimizing functional behavior. PMID:18572690

  6. Tribological coatings for complex mechanical elements produced by supersonic cluster beam deposition of metal dichalcogenide nanoparticles

    NASA Astrophysics Data System (ADS)

    Piazzoni, C.; Buttery, M.; Hampson, M. R.; Roberts, E. W.; Ducati, C.; Lenardi, C.; Cavaliere, F.; Piseri, P.; Milani, P.

    2015-07-01

    Fullerene-like MoS2 and WS2 nanoparticles can be used as building blocks for the fabrication of fluid and solid lubricants. Metal dichalcogenide films have a very low friction coefficient in vacuum, therefore they have mostly been used as solid lubricants in space and vacuum applications. Unfortunately, their use is significantly hampered by the fact that in the presence of humidity, oxygen and moisture, the low-friction properties of these materials rapidly degrade due to oxidation. The use of closed-cage MoS2 and WS2 nanoparticles may eliminate this problem, although the fabrication of lubricant thin films starting from dichalcogenide nanoparticles is, to date, a difficult task. Here we demonstrate the use of supersonic cluster beam deposition for the coating of complex mechanical elements (angular contact ball bearings) with nanostructured MoS2 and WS2 thin films. We report structural and tribological characterization of the coatings in view of the optimization of tribological performances for aerospace applications.

  7. Preparation, Functionality, and Application of Metal Oxide-coated Noble Metal Nanoparticles.

    PubMed

    Liu, Shuhua; Regulacio, Michelle D; Tee, Si Yin; Khin, Yin Win; Teng, Choon Peng; Koh, Leng Duei; Guan, Guijian; Han, Ming-Yong

    2016-08-01

    With their remarkable properties and wide-ranging applications, nanostructures of noble metals and metal oxides have been receiving significantly increased attention in recent years. The desire to combine the properties of these two functional materials for specific applications has naturally prompted research in the design and synthesis of novel nanocomposites, consisting of both noble metal and metal-oxide components. In this review, particular attention is given to core-shell type metal oxide-coated noble metal nanostructures (i.e., metal@oxide), which display potential utility in applications, including photothermal therapy, catalytic conversions, photocatalysis, molecular sensing, and photovoltaics. Emerging research directions and areas are envisioned at the end to solicit more attention and work in this regard. PMID:27291595

  8. Stress crack resistance of some pigmented and unpigmented tablet film coating systems.

    PubMed

    Okhamafe, A O; York, P

    1985-07-01

    Stress crack resistance parameters--tensile strength: Young's modulus ratio, relative surface energy, and toughness index--have been examined for unpigmented free films of hydroxypropyl methylcellulose containing polyvinyl alcohol, and polyethylene glycols 400 and 1000, as well as similar film systems pigmented with either talc or titanium dioxide. Incorporation of either polyvinyl alcohol or polyethylene glycols 400 and 1000 in hydroxypropyl methylcellulose film coatings eliminated the incidence of edge splitting in the coated tablets. Increase in pigment concentration generally led to a decrease in the crack resistance of pigmented films. There was a relation between the stress crack resistance of pigmented free films and the incidence of edge splitting of corresponding film coatings applied to aspirin tablets--generally, the higher the crack resistance the lower the incidence of edge splitting. A similar relationship applied to the unpigmented films only when the tensile strength: Young's modulus ratio was considered. PMID:2863345

  9. Bismuth film electrodes for heavy metals determination

    NASA Astrophysics Data System (ADS)

    Rehacek, Vlastimil; Hotovy, Ivan; Vojs, Marian; Mika, Fedor

    2007-05-01

    Bismuth film electrodes (BiFEs) have a potential to replace toxic mercury used most frequently for determination of heavy metals (Cd, Pb, Zn) by anodic stripping voltammetry. We prepared a graphite disc electrode (0.5 mm in diameter) from a pencil-lead rod and developed a nitrogen doped diamond-like carbon (NDLC) microelectrode array consisting of 50 625 microdiscs with 3 μm in diameter and interelectrode distances of 20 μm on a highly conductive silicon substrate as a support for BiFEs. The disc graphite BiFE was used for simultaneous determination of Pb(II), Cd(II) and Zn(II) by square wave voltammetry (SWV) in an aqueous solution. We found the optimum bismuth-to-metal concentration ratio in the solution to be 20. The dependence of the stripping responses on the concentration of target metals was linear in the range from 1×10 -8 to 1.2×10 -7 mol/L. Detection limits 2.4×10 -9 mol/L for Pb(II), 2.9×10 -9 mol/L for Cd(II) and 1.2×10 -8 mol/L for Zn(II) were estimated. A bismuth-plated NDLC microelectrode array was used for Pb(II) determination by differential pulse voltammetry (DPV) in an aqueous solution. We found that the stripping current for bismuth-plated NDLC array was linear in the concentration range of Pb(II) from 2×10 -8 to 1.2×10 -7 mol/L. The detection limit 2.2×10 -8 mol/L was estimated from a calibration plot.

  10. Characterization of a water-dispersible metal protective coating with Fourier transform infrared spectroscopy, modulated differential scanning calorimetry, and ellipsometry.

    PubMed

    Boyatzis, Stamatis C; Douvas, Antonios M; Argyropoulos, Vassilike; Siatou, Amalia; Vlachopoulou, Marilena

    2012-05-01

    An ethylene-methacrylic acid copolymer, formulated by BASF as a waterborne suspension of its alkylammonium salt and used, among other applications, in art conservation as a temporary protective coating was characterized using Fourier transform infrared (FT-IR) spectroscopy aided by modulated differential scanning calorimetry (MDSC) and ellipsometry. The thermal conversion of thin copolymer films from the freshly applied state, where carboxylic acid and carboxylate ion functional groups co-exist, to a purely acidic working state was spectroscopically followed. Transmission mid-infrared data of the working state showed a 1 : 12 ratio of methacrylic acid towards ethylene units. The glass transition temperature (T(g)) in the same state was found at 45 °C. Copolymer films spin-coated on mechanically polished bronze and iron coupons were characterized with transflection infrared spectroscopy and compared to corresponding transmission mid-infrared spectra of copolymer films spin-coated on silicon wafers. In the case of bronze coupons, evidence for interaction of the carboxylate ion with the copper substrate was obtained. The chemical structure and the thermal behavior of the coating, as well as some implications on its protective capability towards iron and copper alloys, is discussed as this material has received considerable attention in the field of metal conservation and coatings. PMID:22524964

  11. The effect of a coating material on mist cooling of hot metals

    SciTech Connect

    Kikuchi, Yoshihiro; Saka, Mitsuo; Tatsuta, Koichi

    1996-08-01

    The accurate knowledge of mist cooling characteristics is important for analyzing emergency cooling system under loss-of-coolant-accident conditions. Heat transfer characteristics of mist cooling are affected by many factors (Carbajo, 1985). Attention should be given to the effect of thermal conductance of surface materials on the cooling process of used fuels whose surfaces are oxided or contaminated by some impurities in the coolant. This paper deals with transient boiling heat transfer to mist flow of air-water mixture from hot metals coated with a thin layer of insulating (low thermal conductivity) material. The test specimens selected for the present experiment are silver and stainless steel disks whose heat transfer surface is coated with a refractory paint. The heated disk is plunged vertically into the mist flow and is cooled down to the saturation temperature of water under atmospheric pressure. The coating produces a great enhancement in heat transfer, especially in transition and film boiling regions. This enhancement becomes higher with increasing coating thickness. Heat transfer is more enhanced as mass velocity of water increases although it has a weak dependency on linear velocity of air.

  12. Advanced Fabrication Method for the Preparation of MOF Thin Films: Liquid-Phase Epitaxy Approach Meets Spin Coating Method.

    PubMed

    Chernikova, Valeriya; Shekhah, Osama; Eddaoudi, Mohamed

    2016-08-10

    Here, we report a new and advanced method for the fabrication of highly oriented/polycrystalline metal-organic framework (MOF) thin films. Building on the attractive features of the liquid-phase epitaxy (LPE) approach, a facile spin coating method was implemented to generate MOF thin films in a high-throughput fashion. Advantageously, this approach offers a great prospective to cost-effectively construct thin-films with a significantly shortened preparation time and a lessened chemicals and solvents consumption, as compared to the conventional LPE-process. Certainly, this new spin-coating approach has been implemented successfully to construct various MOF thin films, ranging in thickness from a few micrometers down to the nanometer scale, spanning 2-D and 3-D benchmark MOF materials including Cu2(bdc)2·xH2O, Zn2(bdc)2·xH2O, HKUST-1, and ZIF-8. This method was appraised and proved effective on a variety of substrates comprising functionalized gold, silicon, glass, porous stainless steel, and aluminum oxide. The facile, high-throughput and cost-effective nature of this approach, coupled with the successful thin film growth and substrate versatility, represents the next generation of methods for MOF thin film fabrication. Therefore, paving the way for these unique MOF materials to address a wide range of challenges in the areas of sensing devices and membrane technology. PMID:27415640

  13. A Solvent-Free Hot-Pressing Method for Preparing Metal-Organic-Framework Coatings.

    PubMed

    Chen, Yifa; Li, Siqing; Pei, Xiaokun; Zhou, Junwen; Feng, Xiao; Zhang, Shenghan; Cheng, Yuanyuan; Li, Haiwei; Han, Ruodan; Wang, Bo

    2016-03-01

    Metal-organic frameworks (MOFs), with their well-defined pores and rich structural diversity and functionality, have drawn a great deal of attention from across the scientific community. However, industrial applications are hampered by their intrinsic fragility and poor processability. Stable and resilient MOF devices with tunable flexibility are highly desirable. Herein, we present a solvent- and binder-free approach for producing stable MOF coatings by a unique hot-pressing (HoP) method, in which temperature and pressure are applied simultaneously to facilitate the rapid growth of MOF nanocrystals onto desired substrates. This strategy was proven to be applicable to carboxylate-based, imidazolate-based, and mixed-metal MOFs. We further successfully obtained superhydrophobic and "Janus" MOF films through layer-by-layer pressing. This HoP method can be scaled up in the form of roll-to-roll production and may push MOFs into unexplored industrial applications. PMID:26847472

  14. Switchable photoluminescence liquid crystal coated bacterial cellulose films with conductive response.

    PubMed

    Tercjak, Agnieszka; Gutierrez, Junkal; Barud, Hernane S; Ribeiro, Sidney J L

    2016-06-01

    Three different low molecular weight nematic liquid crystals (LCs) were used to impregnate bacterial cellulose (BC) film. This simple fabrication pathway allows to obtain highly transparent BC based films. The coating of BC film with different liquid crystals changed transmittance spectra in ultraviolet-visible region and allows to design UVC and UVB shielding materials. Atomic force microscopy results confirmed that liquid crystals coated BC films maintain highly interconnected three-dimensional network characteristic of BC film and simultaneously, transversal cross-section scanning electron microscopy images indicated penetration of liquid crystals through the three-dimensional network of BC nanofibers. Investigated BC films maintain nematic liquid crystal properties being switchable photoluminiscence as a function of temperature during repeatable heating/cooling cycles. Conductive response of the liquid crystal coated BC films was proved by tunneling atomic force microscopy measurement. Moreover, liquid crystal coated BC films maintain thermal stability and mechanical properties of the BC film. Designed thermoresponsive materials possessed interesting optical and conductive properties opening a novel simple pathway of fabrication liquid crystal coated BC films with tuneable properties. PMID:27083359

  15. Monolayer and/or few-layer graphene on metal or metal-coated substrates

    DOEpatents

    Sutter, Peter Werner; Sutter, Eli Anguelova

    2015-04-14

    Disclosed is monolayer and/or few-layer graphene on metal or metal-coated substrates. Embodiments include graphene mirrors. In an example, a mirror includes a substrate that has a surface exhibiting a curvature operable to focus an incident beam onto a focal plane. A graphene layer conformally adheres to the substrate, and is operable to protect the substrate surface from degradation due to the incident beam and an ambient environment.

  16. Development, mechanical evaluation and surface characteristics of chitosan/polyvinyl alcohol based polymer composite coatings on titanium metal.

    PubMed

    Mishra, Sandeep K; Kannan, S

    2014-12-01

    Mechanical properties of orthopedic implants play important role in the regeneration and cell growth of the diseased body part. The present investigation was aimed at the development of a biocompatible, biodegradable and mechanically stable coating of chitosan (CS)-polyvinyl alcohol (PVA) polymer composite on Titanium (Ti) metal by employing a simple methodology at ambient conditions. The PVA to CS concentrations were maintained in fixed ratios of 1:4 weight/weight (w/w) for the development of all the coatings on Ti metal. Four different concentrations of the polymers ranging in the order of 5%, 10%, 15% and 20% weight/volume (w/v) solution of CS were selected in an aim to test their efficacy on mechanical stability. The results obtained from the analysis confirmed considerable improvement in mechanical properties of the composite polymer film comprising CS and PVA on Ti metal with the four different concentrations showing variable elastic modulus and hardness. The difference in mechanical properties of both dehydrated and hydrated coatings demonstrates the effective and efficient shielding of high mechanical properties of Ti metal in physiological conditions. The scratch tests performed on the coated specimens also indicated a good adhesion of the polymer on the Ti metal surface. PMID:25265031

  17. Polarization characteristics of four types of coating films by thermal spray in seawater solution

    NASA Astrophysics Data System (ADS)

    Moon, Kyung-Man; Kim, Yun-Hae; Lee, Myeong-Hoon; Baek, Tae-Sil

    2015-03-01

    Thermal spray coating method has been known to be an attractive technique due to its relatively high coating speed. However, a high corrosion resistance of the coating film deposited by thermal spray method should be improved to prolong its lifetime. In this study, four types of coated films (DFT: 400 μm), that is, pure zinc, pure aluminum and two Al - Zn alloy (Al:Zn = 85:15 and Al:Zn = 95:5) films were coated onto a carbon steel (SS401) with arc spraying, and the corrosion behaviors of these samples were investigated using the electrochemical method. The pure aluminum sample had the best corrosion resistance in seawater solution and alloy (Al:Zn = 85:15) film, so called galvalume followed the pure aluminum sample, moreover, the alloy (Al:Zn = 95:5) sample exhibited the worst corrosion resistance.

  18. High-barrier coated bacterial cellulose nanowhiskers films with reduced moisture sensitivity.

    PubMed

    Martínez-Sanz, Marta; Lopez-Rubio, Amparo; Lagaron, Jose M

    2013-10-15

    This study reports on the development and characterization of bacterial cellulose (BCNW) films coated with hydrophobic layers, presenting enhanced barrier properties. Pure BCNW films showed good transparency and thermal stability, high rigidity and extremely low oxygen permeability at 0%RH. The dramatic increase in oxygen permeability at 80%RH, due to the hydrophilic character of BCNW, was counteracted through coating the films with annealed PLA electrospun nanostructured fibres or hydrophobic silanes. The use of electrospinning was crucial to attain a good adhesion between the hydrophilic BCNW and the hydrophobic PLA layer. After electrospinning, the fibres were homogenised by annealing, thus obtaining a uniform and continuous coating. Coated systems showed a hydrophobic surface and protected the BCNW from moisture, thus reducing ca. 70% the water permeability and up to 97% the oxygen permeability at 80%RH. Furthermore, this novel approach was seen to protect BCNW films from moisture more efficiently than coating with hydrophobic silanes. PMID:23987449

  19. Measurement of Thin-film Coating Hardness in the Presence of Contamination and Roughness: Implications for Tribology

    NASA Astrophysics Data System (ADS)

    Demas, Nicholaos G.; Lorenzo-Martin, Cinta; Ajayi, Oyelayo O.; Erck, Robert A.; Shareef, Iqbal

    2016-04-01

    Standard nanoindentation measurements on commercially available TiAlN, CrN, metal-containing diamond-like carbon, and TiN coatings, deposited on steel substrates were performed to determine coating hardness and elastic modulus. It was found that the coating surface roughness/morphology present after deposition can significantly affect the measurements of nanomechanical properties so that measurements of these properties on the as-deposited coating surface may be significantly different from the bulk. In addition, a surface measurement may produce a lower nanohardness due to the existence of a soft surface contamination layer. A simple method was developed to enable accurate measurement of the nanomechanical properties of coatings, while avoiding errors introduced by surface topography and the presence of superficial contamination layers on thin films. Friction and wear behavior, as well as the wear mechanisms in dry reciprocating sliding contact of the various coatings with a steel ball can be correlated to the surface attributes of each coating in terms of roughness and the presence of contamination layers, both of which are shown to also affect the nanohardness measurements.

  20. A novel powder coating process for attaining taste masking and moisture protective films applied to tablets.

    PubMed

    Cerea, Matteo; Zheng, Weijia; Young, Christopher R; McGinity, James W

    2004-07-26

    A novel powder coating process was developed for the application of taste masking and moisture protective films on tablets while avoiding the use of solvents or water. The coalescence of particles to form a polymeric film was investigated through studies of dry powder layering of micronized acrylic polymer (E PO) to produce free films. Theophylline containing tablets were coated with the same acrylic polymer in a laboratory scale spheronizer using a powder coating technique. The dry powder layer delayed the onset of drug release in pH 6.8 medium, depending on the coating level, while no delay was observed in pH 1.0 medium. The presence of hydrophilic polymers in the acrylic coating layer decreased the lag time for drug release in pH 6.8 medium, while only the presence of HPMC in the film slowed the drug release rate in acidic medium. The dry coating process was demonstrated to be a reliable alternative to solvent or aqueous film coating technologies for applying taste masking and moisture protective film coats onto compressed tablets. A controlled drug release profile was achieved in pH 6.8 media. PMID:15234801

  1. Origin of Shear Stability and Compressive Ductility Enhancement of Metallic Glasses by Metal Coating

    PubMed Central

    Sun, B. A.; Chen, S. H.; Lu, Y. M.; Zhu, Z. G.; Zhao, Y. L.; Yang, Y.; Chan, K. C.; Liu, C. T.

    2016-01-01

    Metallic glasses (MGs) are notorious for the poor macroscopic ductility and to overcome the weakness various intrinsic and extrinsic strategies have been proposed in past decades. Among them, the metal coating is regarded as a flexible and facile approach, yet the physical origin is poorly understood due to the complex nature of shear banding process. Here, we studied the origin of ductile enhancement in the Cu-coating both experimentally and theoretically. By examining serrated shear events and their stability of MGs, we revealed that the thin coating layer plays a key role in stopping the final catastrophic failure of MGs by slowing down shear band dynamics and thus retarding its attainment to a critical instable state. The mechanical analysis on interplay between the coating layer and shear banding process showed the enhanced shear stability mainly comes from the lateral tension of coating layer induced by the surface shear step and the bonding between the coating layer and MGs rather than the layer thickness is found to play a key role in contributing to the shear stability. PMID:27271435

  2. Origin of Shear Stability and Compressive Ductility Enhancement of Metallic Glasses by Metal Coating.

    PubMed

    Sun, B A; Chen, S H; Lu, Y M; Zhu, Z G; Zhao, Y L; Yang, Y; Chan, K C; Liu, C T

    2016-01-01

    Metallic glasses (MGs) are notorious for the poor macroscopic ductility and to overcome the weakness various intrinsic and extrinsic strategies have been proposed in past decades. Among them, the metal coating is regarded as a flexible and facile approach, yet the physical origin is poorly understood due to the complex nature of shear banding process. Here, we studied the origin of ductile enhancement in the Cu-coating both experimentally and theoretically. By examining serrated shear events and their stability of MGs, we revealed that the thin coating layer plays a key role in stopping the final catastrophic failure of MGs by slowing down shear band dynamics and thus retarding its attainment to a critical instable state. The mechanical analysis on interplay between the coating layer and shear banding process showed the enhanced shear stability mainly comes from the lateral tension of coating layer induced by the surface shear step and the bonding between the coating layer and MGs rather than the layer thickness is found to play a key role in contributing to the shear stability. PMID:27271435

  3. Origin of Shear Stability and Compressive Ductility Enhancement of Metallic Glasses by Metal Coating

    NASA Astrophysics Data System (ADS)

    Sun, B. A.; Chen, S. H.; Lu, Y. M.; Zhu, Z. G.; Zhao, Y. L.; Yang, Y.; Chan, K. C.; Liu, C. T.

    2016-06-01

    Metallic glasses (MGs) are notorious for the poor macroscopic ductility and to overcome the weakness various intrinsic and extrinsic strategies have been proposed in past decades. Among them, the metal coating is regarded as a flexible and facile approach, yet the physical origin is poorly understood due to the complex nature of shear banding process. Here, we studied the origin of ductile enhancement in the Cu-coating both experimentally and theoretically. By examining serrated shear events and their stability of MGs, we revealed that the thin coating layer plays a key role in stopping the final catastrophic failure of MGs by slowing down shear band dynamics and thus retarding its attainment to a critical instable state. The mechanical analysis on interplay between the coating layer and shear banding process showed the enhanced shear stability mainly comes from the lateral tension of coating layer induced by the surface shear step and the bonding between the coating layer and MGs rather than the layer thickness is found to play a key role in contributing to the shear stability.

  4. Lubrication analysis of the nanometric coating film deposited during gravure printing

    NASA Astrophysics Data System (ADS)

    Ceyhan, Umut; Kitsomboonloha, Rungrot; Morris, S. J. S.; Subramanian, Vivek

    2012-11-01

    We report the importance of doctor blade-tip's geometry and wettability on the formation of coating film of thickness 1-10 nm after wiping of the excess ink used for gravure printing of electronics. Several authors have worked on the blade coating problem, addressing elastohydrodynamic effects; however, the coating film deposited during gravure printing is about 3 orders of magnitude thinner than micrometer scale created in blade coating. The blade-tip radius is consequently large compared with the film and gap thickness, allowing the blade tip to be approximated by a parabola. Hydrodynamic forces are concentrated within this inner region. In the gap entry, streamlines converge making the pressure large and positive; downstream, streamlines diverge making pressure large, but negative. This large negative pressure affects the coating film thickness by tending to draw the meniscus back into the narrow gap. Gap thickness and coating film thickness are determined as part of the solution of a free-boundary problem: we couple lubrication analysis of the gap flow in the gap to Landau-Levich analysis of the film flow. The resultant hydrodynamic force and couple exerted within the inner region are compared with those exerted on the outer portion of the blade and parameters affecting the solution of the problem on the coating film formation are examined in detail.

  5. Nanocrystalline spin coated sol-gel hydroxyapatite thin films on Ti substrate: Towards potential applications for implants

    NASA Astrophysics Data System (ADS)

    Carradò, Adele; Viart, Nathalie

    2010-07-01

    Sol-gel spin coating is a promising process to obtain hydroxyapatite (HA) thin films. It is an alternative route to the hydroxyapatite deposition techniques usually employed to cover orthopaedic or dental titanium implant surfaces. The sol-gel (SG) parameters leading to a pure and crystalline HA coatings on Ti substrate were determined. They allow to reach a stoichiometric hydroxyapatite composition (ideal Ca/P atomic ratio 1.67) and a control of the growth of the crystalline phases. The samples, when observed by Scanning Electron Microscopy (SEM), exhibit grains of ca. 200 nm, well adapted for cell proliferation. The crystallisation of the HA films was thoroughly studied by X-Ray diffraction (XRD). The aim of this paper is to validate the sol-gel method as a processing method allowing the control of the mechanical state of the films and, in particular, of the residual stresses (RS) at metal-ceramic interfaces. These stresses were determined on titanium substrates. While the uncoated Ti substrates were in a compressive residual state, the coated ones were in a low tensile state. These results suggest that the sol-gel process is indeed a processing route to obtain HA coated Ti implants.

  6. Superhydrophobic ceramic coatings enabled by phase-separated nanostructured composite TiO2-Cu2O thin films.

    PubMed

    Aytug, Tolga; Bogorin, Daniela F; Paranthaman, Parans M; Mathis, John E; Simpson, John T; Christen, David K

    2014-06-20

    By exploiting phase-separation in oxide materials, we present a simple and potentially low-cost approach to create exceptional superhydrophobicity in thin-film based coatings. By selecting the TiO2-Cu2O system and depositing through magnetron sputtering onto single crystal and metal templates, we demonstrate growth of nanostructured, chemically phase-segregated composite films. These coatings, after appropriate chemical surface modification, demonstrate a robust, non-wetting Cassie-Baxter state and yield an exceptional superhydrophobic performance, with water droplet contact angles reaching to ~172° and sliding angles <1°. As an added benefit, despite the photo-active nature of TiO2, the chemically coated composite film surfaces display UV stability and retain superhydrophobic attributes even after exposure to UV (275 nm) radiation for an extended period of time. The present approach could benefit a variety of outdoor applications of superhydrophobic coatings, especially for those where exposure to extreme atmospheric conditions is required. PMID:24857856

  7. Single crystal growth in spin-coated films of polymorphic phthalocyanine derivative under solvent vapor

    SciTech Connect

    Higashi, T.; Ohmori, M.; Ramananarivo, M. F.; Fujii, A. Ozaki, M.

    2015-12-01

    The effects of solvent vapor on spin-coated films of a polymorphic phthalocyanine derivative were investigated. Growth of single crystal films via redissolving organic films under solvent vapor was revealed by in situ microscopic observations of the films. X-ray diffraction measurement of the films after exposing to solvent vapor revealed the phase transition of polymorphs under solvent vapor. The direction of crystal growth was clarified by measuring the crystal orientation in a grown monodomain film. The mechanism of crystal growth based on redissolving organic films under solvent vapor was discussed in terms of the different solubilities of the polymorphs.

  8. Thermoelastic response of thin metal films and their adjacent materials

    SciTech Connect

    Kang, S.; Yoon, Y.; Kim, J.; Kim, W.

    2013-01-14

    A pulsed laser beam applied to a thin metal film is capable of launching an acoustic wave due to thermal expansion. Heat transfer from the thin metal film to adjacent materials can also induce thermal expansion; thus, the properties of these adjacent materials (as well as the thin metal film) should be considered for a complete description of the thermoelastic response. Here, we show that adjacent materials with a small specific heat and large thermal expansion coefficient can generate an enhanced acoustic wave and we demonstrate a three-fold increase in the peak pressure of the generated acoustic wave on substitution of parylene for polydimethylsiloxane.

  9. Plasma-sprayed metal-glass fluoride coatings for lubrication to 1170 K (1650 F)

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.

    1974-01-01

    Plasma spray of Nichrome matrix composite contains dispersed glass for oxidation protection and calcium fluoride for lubrication. Coatings can be applied to bearing journals and bearing bores. Coating was easily machinable and had excellent bond strength on substrate metal.

  10. Enhanced electrochemical properties of fluoride-coated LiCoO2 thin films.

    PubMed

    Lee, Hye Jin; Kim, Seuk Buom; Park, Yong Joon

    2012-01-01

    The electrochemical properties of fluoride-coated lithium cobalt oxide [LiCoO2] thin films were characterized. Aluminum fluoride [AlF3] and lanthanum fluoride [LaF3] coating layers were fabricated on a pristine LiCoO2 thin film by using a spin-coating process. The AlF3- and LaF3-coated films exhibited a higher rate capability, cyclic performance, and stability at high temperature than the pristine film. This indicates that the AlF3 and LaF3 layers effectively protected the surface of the pristine LiCoO2 film from the reactive electrolyte. PMID:22221488

  11. Method of applying a bond coating and a thermal barrier coating on a metal substrate, and related articles

    DOEpatents

    Hasz, Wayne Charles; Borom, Marcus Preston

    2002-01-01

    A method for applying at least one bond coating on a surface of a metal-based substrate is described. A foil of the bond coating material is first attached to the substrate surface and then fused thereto, e.g., by brazing. The foil is often initially prepared by thermally spraying the bond coating material onto a removable support sheet, and then detaching the support sheet. Optionally, the foil may also include a thermal barrier coating applied over the bond coating. The substrate can be a turbine engine component.

  12. Interface Thermal Conductance Between Metal Films and Copper

    NASA Astrophysics Data System (ADS)

    Zheng, Hai; Jagannadham, K.

    2014-05-01

    Transient thermo-reflectance measurements were made on metals films deposited on Cu film. The Cu film was deposited on Si (001) and sapphire (0001) substrates. The metal films that were deposited include Al, Au, Sn, Zn, and In. The results were modeled using one-dimensional heat equation to determine thermal conductance of interfaces between the metal film and Cu (film/Cu) and Cu and Si (Cu/Si), or Cu and sapphire (Cu/sapphire) in each sample. The results were used to determine the importance of microstructural parameters such as surface roughness, lattice mismatch, solid solubility, and surface energy of the metal film on Cu. The experimental values of interface thermal conductance, although smaller in magnitude, were interpreted in terms of the predicted values by diffuse mismatch model after including the effect of the microstructural parameters. In particular, interface roughness, lattice mismatch, solid solubility, and wettability were found to be important parameters as these are responsible for good atomic level contact between the metal film and Cu.

  13. The biocompatibility of the tantalum and tantalum oxide films synthesized by pulse metal vacuum arc source deposition

    NASA Astrophysics Data System (ADS)

    Leng, Y. X.; Chen, J. Y.; Yang, P.; Sun, H.; Wang, J.; Huang, N.

    2006-01-01

    The surface modification technique is extensively employed to improve and control biocompatibility for blood and cell attachment. In this paper, tantalum thin films were synthesized by pulsed metal vacuum arc source deposition, the tantalum oxide films were fabricated by tantalum films heated at 700 °C for 1 h in air. The films were characterized using X-ray diffraction (XRD). In vitro investigations of cultured human umbilical vein endothelial cells (HUVEC) on Ta, tantalum oxide films, 316L stainless steel and CP-Ti revealed that the growth and proliferation behavior of endothelial cells on the sample surfaces varied significantly. The adherence, growth, shape and proliferation of endothelial cells on tantalum and tantalum oxide films were much better than 316L stainless steel and CP-Ti. The Ta and tantalum oxide films shown to fulfill the requirements necessary for the application as a blood-contacting device (such as stent) coating.

  14. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  15. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  16. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  17. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  18. 21 CFR 888.3565 - Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Knee joint patellofemorotibial metal/polymer... Devices § 888.3565 Knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis. (a) Identification. A knee joint patellofemorotibial metal/polymer porous-coated uncemented prosthesis is a...

  19. A Investigation Into the Relaxation Behavior of Pharmaceutical Film Coatings.

    NASA Astrophysics Data System (ADS)

    Sinko, Christopher Michael

    Polymeric materials utilized as film coatings exhibit many different time dependent relaxations which can yield relevant information regarding their use. In this dissertation research, the effect of additives on the primary relaxation behavior and the effect of physical aging, a relaxation to the lowest free energy state, on the physical properties of glassy polymeric materials was investigated. Glassy polymeric materials were chosen in this study since they are widely utilized in the pharmaceutical industry. The observation of the aging process using a creep compliance technique was confirmed with polystyrene, a material whose aging behavior has been well studied. Results from both hydroxypropyl methylcellulose phthalate, HP-55, and cellulose acetate indicate that these materials physically age in their sub-Tg temperature ranges. The mechanical data in both cases was successfully fit to a model which describes the relaxation behavior of condensed amorphous materials. The aging time and temperature dependence of key parameters from this model show that physical aging is thermally activated and thermoreversible. Aging time and temperature dependent reductions in the water permeability of cellulose acetate were observed. The reductions were correlated with calculations, based on the mechanical property changes, which describe the aging -induced relaxation of the glass. These results indicate that a structural change due to aging may be responsible for the observed reductions in water mobility in cellulose acetate. The dissolution rate of HP-55 was found to decrease to a limiting rate when physically aged. Mechanical measurements performed on film samples which were subjected to the same thermal history utilized in the dissolution experiments confirmed the observed aging effect. The effect of the addition of the plasticizers dibutyl phthalate and polyethylene glycol 200 on the primary relaxation behavior of Eudragit S100, an enteric coating, was also evaluated in this

  20. Photoactive Langmuir-Blodgett, Freely Suspended and Free Standing Films of Carboxylate Ligand-Coated ZnO Nanocrystals.

    PubMed

    Paczesny, Jan; Wolska-Pietkiewicz, Małgorzata; Binkiewicz, Ilona; Wadowska, Monika; Wróbel, Zbigniew; Matuła, Kinga; Nogala, Wojciech; Lewiński, Janusz; Hołyst, Robert

    2016-06-01

    A new possibility for the formation of macroscopic and photoactive structures from zinc oxide nanocrystals is described. Photoactive freely suspended and free-standing films of macroscopic area (up to few square millimeters) and submicrometer thickness (up to several hundreds of nanometers) composed of carboxylate ligand-coated zinc oxide nanocrystallites (RCO2-ZnO NCs) of diameter less than 5 nm are prepared according to a modified Langmuir-Schaefer method. First, the suspension of RCO2-ZnO NCs is applied onto the air/water interface. Upon compression, the films become turbid and elastic. The integrity of such structures is ensured by interdigitation of ligands stabilizing ZnO NCs. Great elasticity allows transfer of the films onto a metal frame as a freely suspended film. Such membranes are afterward extracted from the supporting frame to form free-standing films of macroscopic area. Because the integrity of the films is maintained by ligands, no abolishment of quantum confinement occurs, and films retain spectroscopic properties of initial RCO2-ZnO NCs. The mechanism of formation of thin films of RCO2-ZnO NCs at the air/water interface is discussed in detail. PMID:27158733

  1. Characteristic properties of the Casimir free energy for metal films deposited on metallic plates

    NASA Astrophysics Data System (ADS)

    Klimchitskaya, G. L.; Mostepanenko, V. M.

    2016-04-01

    The Casimir free energy and pressure of thin metal films deposited on metallic plates are considered using the Lifshitz theory and the Drude and plasma model approaches to the role of conduction electrons. The bound electrons are taken into account by using the complete optical data of film and plate metals. It is shown that for films of several tens of nanometers thickness the Casimir free energy and pressure calculated using these approaches differ by hundreds and thousands percent and can be easily discriminated experimentally. According to our results, the free energy of a metal film does not vanish in the limiting case of ideal metal if the Drude model approach is used in contradiction with the fact that the fluctuating field cannot penetrate in its interior. Numerical computations of the Casimir free energy and pressure of Ag and Au films deposited on Cu and Al plates have been performed using both theoretical approaches. It is shown that the free energy of a film can be both negative and positive depending on the metals used. For a Au film on a Ag plate and vice versa the Casimir energy of a film changes its sign with increasing film thickness. Applications of the obtained results for resolving the Casimir puzzle and the problem of stability of thin films are discussed.

  2. Corrosion protection of metallic waste packages using thermal sprayed ceramic coatings

    SciTech Connect

    Farmer, J C; Hopper, R W; Shell, T E; Wilfinger, K R

    1998-11-01

    Ceramic coated carbon steel coupons were corrosion tested in water with dissolved salts to simulate exposure to evaporation concentrated groundwater in an underground nuclear repository. Metallography revealed no corrosion at the ceramic metal interface of dense coatings, even though electrical measurements demonstrated that the coatings were slightly porous. Experimental results and a model to predict corrosion rates influenced by a porous ceramic coating and coating lifetimes are presented

  3. Anomalous Hopping Exponents of Ultrathin Metal Films

    NASA Astrophysics Data System (ADS)

    Phillips, J. C.

    2001-03-01

    Under this title [1] has summarized data that show that a consistent underlying conduction mechanism is needed to explain thermally activated resistivities, logR(T) = logR + x(T*/T), with x = 0.75(5) on films of Ag, Bi, Pb, and Pd, with thicknesses 5-15A. Conventional continuum semiconductor models, with or without Coulomb interactions, give 1/4 < x < 1/2, and so do not explain x = 3/4, but a filamentary quantum percolation granular network relaxation model does. The concepts used in this unified, broad, non-crystalline platform have successfully derived scaling exponents and/or phase diagrams for network glasses (including window glass), polymers, electrolytes and alcohols, fused salts, molecular organic glasses, a-Si:H, quasicrystals, the impurity band metal-insulator transition (d = 2,3), high-temperature superconductors, and metabolic evolutionary biology [2,3]. [1] N. Markovic et al., Phys. Rev. B, 62, 2195 (2000). [2] J. C. Phillips, Phil. Mag. B, 80, 1773 (2000). [3] J. C. Phillips, Rep. Prog. Phys., 59, 1133 (1996).

  4. Design of wideband optical polarizing films for visible region using oblique metal island films

    NASA Astrophysics Data System (ADS)

    Baba, Kazutaka; Kakinuma, Yu

    2007-02-01

    Wideband optical polarizing films using oblique metal island (OMI) films composed of prolate metal nanoclusters (i.e., islands) inclining to one side has been investigated theoretically. The OMI films exhibit resonance-type absorption in visible region and large optical anisotropy as the resonance wavelengths for the polarization along the shorter and longer axes of the prolate metal nanoclusters are different from each other. In the previous work (OPTO 2006), we proposed an optical polarizing film consisting of the multilayer of the OMI layers and thin glass layers. The proposed optical polarizing films have high heat resistivity in comparison with commercially available polarizing films consisting of dichromatic polymer film as those are made of glass and metal. In this work, we have theoretically investigated wideband optical polarizing films for visible region useful for liquid crystal displays and projectors. Aluminum (Al) is chosen as metal since the Al OMI films have shorter resonance wavelengths from larger plasma frequency of Al. As the resonance wavelength depends not only on the choice of metal but also on the aspect ratio of the prolate islands, the resonance wavelength region of the multilayer consisting of different types of OMI layers with various aspect ratios of islands could be expanded. We have successfully designed the optical polarizing films for shorter wavelength region of 350 - 550 nm by using 7 types of Al OMI layer. The extinction ratio of designed optical polarizing films is greater than 20 dB and insertion loss is less than 0.5 dB. We have also designed the polarizing films for longer wavelength rerion of 600 - 730 nm by using Ag as metal.

  5. Ellipsometry study on gold-nanoparticle-coated gold thin film for biosensing application

    PubMed Central

    Moirangthem, Rakesh Singh; Chang, Yia-Chung; Wei, Pei-Kuen

    2011-01-01

    The amplified plasmonic response from various distributions of gold nanoparticles (AuNPs) coated on top of gold thin film was studied via ellipsometry under total internal reflection mode. The surface plasmon resonance dip can be tuned from the visible to near infrared by simply varying the AuNP concentration. Theoretical modeling based on effective medium theory with a multi-slice model has been employed to fit the experimental results. Additionally, this experimental tool has been further extended to study bio-molecular interactions with metal surfaces as well as in studying protein-protein interaction without any labeling. Hence, this technique could provide a non-destructive way of designing tunable label-free optical biosensors with very high sensitivity. PMID:21991549

  6. Layer-by-Layer Deposition with Polymers Containing Nitrilotriacetate, A Convenient Route to Fabricate Metal- and Protein-Binding Films.

    PubMed

    Wijeratne, Salinda; Liu, Weijing; Dong, Jinlan; Ning, Wenjing; Ratnayake, Nishanka Dilini; Walker, Kevin D; Bruening, Merlin L

    2016-04-27

    This paper describes a convenient synthesis of nitrilotriacetate (NTA)-containing polymers and subsequent layer-by-layer adsorption of these polymers on flat surfaces and in membrane pores. The resulting films form NTA-metal-ion complexes and capture 2-3 mmol of metal ions per mL of film. Moreover, these coatings bind multilayers of polyhistidine-tagged proteins through association with NTA-metal-ion complexes. Inclusion of acrylic acid repeat units in NTA-containing copolymers promotes swelling to increase protein binding in films on Au-coated wafers. Adsorption of NTA-containing films in porous nylon membranes gives materials that capture ∼46 mg of His-tagged ubiquitin per mL. However, the binding capacity decreases with the protein molecular weight. Due to the high affinity of NTA for metal ions, the modified membranes show modest leaching of Ni(2+) in binding and rinsing buffers. Adsorption of NTA-containing polymers is a simple method to create metal- and protein-binding films and may, with future enhancement of stability, facilitate development of disposable membranes that rapidly purify tagged proteins. PMID:27042860

  7. Transparent and conductive electrodes based on unpatterned, thin metal films

    NASA Astrophysics Data System (ADS)

    O'Connor, Brendan; Haughn, Chelsea; An, Kwang-Hyup; Pipe, Kevin P.; Shtein, Max

    2008-12-01

    Transparent electrodes composed of ultrathin, unpatterned metal films are investigated in planar heterojunction (PHJ) and bulk heterojunction organic photovoltaic (OPV) cells. Optimal electrode composition and thickness are deduced from electrical and optical models and experiments, enabling a PHJ-OPV cell to be realized using a silver anode, achieving power conversion efficiency parity with an analogous cell that uses an indium tin oxide anode. Beneficial aspects of smooth, unpatterned metal films as transparent electrodes in OPV cells are also discussed in the text.

  8. Detecting insulation defects in metal/plastic films

    NASA Technical Reports Server (NTRS)

    Buggle, R. N.

    1980-01-01

    Simple apparatus checks insulation between plastic and metal surfaces. Film can be inspected more accurately; apparatus can spot minute electrical contaminants between plastic and metal films. Steel roller connected to high-range ohmmeter is guided over entire plastic area of test sample. Roller weighs 2 lb. (0.9 kg), which effectively translates into 250-psi (1.76X10 to 6th power -N/sq m) contact pressure at plastic surface sufficient to locate microscopic defects.

  9. Method of synthesizing metal doped diamond-like carbon films

    NASA Technical Reports Server (NTRS)

    Ueno, Mayumi (Inventor); Sunkara, Mahendra Kumar (Inventor)

    2003-01-01

    A method of synthesizing metal doped carbon films by placing a substrate in a chamber with a selected amount of a metalorganic compound. An electron cyclotron resonance is applied to the chamber in order to vaporize the metalorganic compound. The resonance is applied to the chamber until a metal doped carbon film is formed. The metalorganic compound is preferably selected from the group consisting of an organic salt of ruthenium, palladium, gold or platinum.

  10. Ellipsometric study of oxide films formed on LDEF metal samples. Final report

    SciTech Connect

    Franzen, W.; Brodkin, J.S.; Sengupta, L.C.; Sagalyn, P.L.

    1992-02-01

    The optical constants of samples of six different metals (Al, Cu, Ni, Ta, W, and Zr) exposed to space on the long duration exposure facility (LDEF) have been studied by variable angle spectroscopic ellipsometry. Measurements were also carried out on portions of each sample which were shielded from direct exposure by a metal bar. A least-squares fit of the data using an effective medium approximation was then carried out with thickness and composition of surface films formed on the metal substrates as variable parameters. The analysis revealed that exposed portions of the Cu, N Ta, and Zr samples are covered with porous oxide films ranging in thickness from 500 to 1000. The 410 A thick film Of Al203 on the exposed Al sample is practically free of voids. Except for Cu, the shielded portions of these metals are covered by thin nonporous oxide films characteristic of exposure to air. The shielded part of the Cu sample has a much thicker porous coating of Cu2O. The tungsten data could not be analyzed.

  11. Shear-alignment of metal-containing block copolymer thin films for nanofabrication

    NASA Astrophysics Data System (ADS)

    Kim, So Youn; Register, Richard; Gwyther, Jessica; Manners, Ian; Chaikin, Paul

    2013-03-01

    Cylinder-forming block copolymers can be used as etch masks for the fabrication of nanowire grids, with both fine resolution and scalability. However, achieving a high aspect ratio in these nanostructures, where reactive ion etching is employed for pattern transfer, requires strong etch contrast between two blocks of the copolymer. We achieve this strong contrast by using metal-containing block copolymers: materials which either contain metal as synthesized, or which can be selectively metallized after deposition as thin films. In the first case, iron-containing polystyrene-b-poly(ferrocenylisopropylmethylsilane) (PS-PFS) forming PFS cylinders was employed, and a spin-coated film was aligned by shearing with a polydimethylsiloxane pad. In the second case, polystyrene-b-poly-2-vinylpyridine (PS-P2VP) was deposited as a film, shear-aligned, and then platinum was selectively sequestered within the P2VP cylinders by brief soaking in an aqueous solution of a Pt salt. In both cases, shear stress produced alignment over centimeter-scale areas; this alignment was retained for PS-P2VP during the selective metallization. The line pattern in these aligned block copolymer thin films is then transferred via reactive ion etching into amorphous silicon deposited onto a quartz wafer to fabricate silicon nanowire grid polarizers which can operate at deep ultraviolet wavelengths.

  12. Understanding Solidification of Polythiophene Thin Films during Spin-Coating: Effects of Spin-Coating Time and Processing Additives

    PubMed Central

    Na, Jin Yeong; Kang, Boseok; Sin, Dong Hun; Cho, Kilwon; Park, Yeong Don

    2015-01-01

    Spin-coating has been used extensively in the fabrication of electronic devices; however, the effects of the processing parameters have not been fully explored. Here, we systematically characterize the effects of the spin-coating time on the microstructure evolution during semiconducting polymer solidification in an effort to establish the relationship between this parameter and the performances of the resulting polymer field-effect transistors (FETs). We found that a short spin-coating time of a few seconds dramatically improve the morphology and molecular order in a conjugated polymer thin film because the π-π stacking structures formed by the polymer molecules grow slowly and with a greater degree of order due to the residual solvent present in the wet film. The improved ordering is correlated with improved charge carrier transport in the FETs prepared from these films. We also demonstrated the effects of various processing additives on the resulting FET characteristics as well as on the film drying behavior during spin-coating. The physical properties of the additives are found to affect the film drying process and the resulting device performance. PMID:26299676

  13. 21 CFR 888.3670 - Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented...

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Shoulder joint metal/polymer/metal nonconstrained... ORTHOPEDIC DEVICES Prosthetic Devices § 888.3670 Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented prosthesis. (a) Identification. A shoulder joint...

  14. 21 CFR 888.3670 - Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented...

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Shoulder joint metal/polymer/metal nonconstrained... ORTHOPEDIC DEVICES Prosthetic Devices § 888.3670 Shoulder joint metal/polymer/metal nonconstrained or semi-constrained porous-coated uncemented prosthesis. (a) Identification. A shoulder joint...

  15. Tribological Properties of Segment-Structured DLC Films Coated on Stainless Steel Substrate

    NASA Astrophysics Data System (ADS)

    Kuroda, Tsuyoshi; Takashima, Mai; Ohtake, Naoto; Takai, Osamu

    Diamond-like carbon (DLC) films have low friction coefficient against variety of materials and high wear resistance; however, DLCs are often damaged when the DLC film is distorted with deformation of the substrate. Segment-structured DLC (S-DLC) coating has been developed to improve these weak points of DLC films. The S-DLC coating is a technique to separate the DLC film into the small segments. The purpose of this study is to fabricate S-DLC film on stainless steel substrate and functionalize DLC films on the substrate based on S-DLC film. In this study, fluorocarbon polymer embedded segment-structured DLC (FC-S-DLC) film was fabricated by spraying fluorocarbon polymer into the grooves between the DLC segments. The DLC films were deposited by a RF plasma chemical vapor deposition (CVD) method. Evaluations of tribological properties of these high-functional DLC films were performed under plane contact condition by pin-on-disk (PoD) test. As a result, the S-DLC film exhibited better tribological properties than that of continuous DLC film. Furthermore, the FC-S-DLC coating exhibited the most excellent tribological property among all samples and gave high wear resistance and steady friction coefficient to stainless steel substrates at a plane contact pressure of 0.16˜0.24MPa.

  16. Functionalized Antimicrobial Composite Thin Films Printing for Stainless Steel Implant Coatings.

    PubMed

    Floroian, Laura; Ristoscu, Carmen; Mihailescu, Natalia; Negut, Irina; Badea, Mihaela; Ursutiu, Doru; Chifiriuc, Mariana Carmen; Urzica, Iuliana; Dyia, Hussien Mohammed; Bleotu, Coralia; Mihailescu, Ion N

    2016-01-01

    In this work we try to address the large interest existing nowadays in the better understanding of the interaction between microbial biofilms and metallic implants. Our aimed was to identify a new preventive strategy to control drug release, biofilm formation and contamination of medical devices with microbes. The transfer and printing of novel bioactive glass-polymer-antibiotic composites by Matrix-Assisted Pulsed Laser Evaporation into uniform thin films onto 316 L stainless steel substrates of the type used in implants are reported. The targets were prepared by freezing in liquid nitrogen mixtures containing polymer and antibiotic reinforced with bioglass powder. The cryogenic targets were submitted to multipulse evaporation by irradiation with an UV KrF* (λ = 248 nm, τFWHM ≤ 25 ns) excimer laser source. The prepared structures were analyzed by infrared spectroscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy and profilometry, before and after immersion in physiological fluids. The bioactivity and the release of the antibiotic have been evaluated. We showed that the incorporated antibiotic underwent a gradually dissolution in physiological fluids thus supporting a high local treatment efficiency. Electrochemical measurements including linear sweep voltammetry and impedance spectroscopy studies were carried out to investigate the corrosion resistance of the coatings in physiological environments. The in vitro biocompatibility assay using the MG63 mammalian cell line revealed that the obtained nanostructured composite films are non-cytotoxic. The antimicrobial effect of the coatings was tested against Staphylococcus aureus and Escherichia coli strains, usually present in implant-associated infections. An anti-biofilm activity was evidenced, stronger against E. coli than the S. aureus strain. The results proved that the applied method allows for the fabrication of implantable biomaterials which shield metal ion release and possess

  17. Colored thin films for specific metal ion detection.

    PubMed

    Schauer, Caroline L; Chen, Mu-San; Price, Ronald R; Schoen, Paul E; Ligler, Frances S

    2004-08-15

    This paper describes the investigation of chitosan and poly(allylamine) (PAH) for the creation of a multi-film, color-based dipstick for the detection of metal ions in solution. Thin, colored films of chitosan and PAH cross-linked with hexamethylene 1,6-di(aminocarboxysulfonate) (HDACS) are created where color is due to film thickness and optical interference effects. The films are investigated for their ability to selectively detect aqueous metal ions via changes in thickness and/or color. Chitosan-HDACS films were selective for Cr(VI) over all other metal ions tested including Cr(acac)3 and Cr(NO3)3 x 9H2O, and PAH-HDACS films were selective for Cu(II) and Cu(I) salts over all other metal ions tested. The irreversible, selective changes due to metal ion solutions were not caused by varying the pH. Potomac River water was also tested using the two films, with results indicating the presence of Cu(II) in the aqueous sample. PMID:15382871

  18. Transferred metal electrode films for large-area electronic devices

    SciTech Connect

    Yang, Jin-Guo; Kam, Fong-Yu; Chua, Lay-Lay

    2014-11-10

    The evaporation of metal-film gate electrodes for top-gate organic field-effect transistors (OFETs) limits the minimum thickness of the polymer gate dielectric to typically more than 300 nm due to deep hot metal atom penetration and damage of the dielectric. We show here that the self-release layer transfer method recently developed for high-quality graphene transfer is also capable of giving high-quality metal thin-film transfers to produce high-performance capacitors and OFETs with superior dielectric breakdown strength even for ultrathin polymer dielectric films. Dielectric breakdown strengths up to 5–6 MV cm{sup −1} have been obtained for 50-nm thin films of polystyrene and a cyclic olefin copolymer TOPAS{sup ®} (Zeon). High-quality OFETs with sub-10 V operational voltages have been obtained this way using conventional polymer dielectrics and a high-mobility polymer semiconductor poly[2,5-bis(3-tetradecylthiophene-2-yl)thieno[3,2-b]thiophene-2,5-diyl]. The transferred metal films can make reliable contacts without damaging ultrathin polymer films, self-assembled monolayers and graphene, which is not otherwise possible from evaporated or sputtered metal films.

  19. Solid film lubricants and thermal control coatings flown aboard the EOIM-3 MDA sub-experiment

    NASA Technical Reports Server (NTRS)

    Murphy, Taylor J.; David, Kaia E.; Babel, Hank W.

    1995-01-01

    Additional experimental data were desired to support the selection of candidate thermal control coatings and solid film lubricants for the McDonnell Douglas Aerospace (MDA) Space Station hardware. The third Evaluation of Oxygen Interactions With Materials Mission (EOIM-3) flight experiment presented an opportunity to study the effects of the low Earth orbit environment on thermal control coatings and solid film lubricants. MDA provided five solid film lubricants and two anodic thermal control coatings for EOIM-3. The lubricant sample set consisted of three solid film lubricants with organic binders one solid film lubricant with an inorganic binder, and one solid film lubricant with no binder. The anodize coating sample set consisted of undyed sulfuric acid anodize and cobalt sulfide dyed sulfuric acid anodize, each on two different substrate aluminum alloys. The organic and inorganic binders in the solid film lubricants experienced erosion, and the lubricating pigments experienced oxidation. MDA is continuing to assess the effect of exposure to the low Earth orbit environment on the life and friction properties of the lubricants. Results to date support the design practice of shielding solid film lubricants from the low Earth orbit environment. Post-flight optical property analysis of the anodized specimens indicated that there were limited contamination effects and some atomic oxygen and ultraviolet radiation effects. These effects appeared to be within the values predicted by simulated ground testing and analysis of these materials, and they were different for each coating and substrate.

  20. Solid film lubricants and thermal control coatings flown aboard the EOIM-3 MDA sub-experiment

    SciTech Connect

    Murphy, T.J.; David, K.E.; Babel, H.W.

    1995-02-01

    Additional experimental data were desired to support the selection of candidate thermal control coatings and solid film lubricants for the McDonnell Douglas Aerospace (MDA) Space Station hardware. The third Evaluation of Oxygen Interactions With Materials Mission (EOIM-3) flight experiment presented an opportunity to study the effects of the low Earth orbit environment on thermal control coatings and solid film lubricants. MDA provided five solid film lubricants and two anodic thermal control coatings for EOIM-3. The lubricant sample set consisted of three solid film lubricants with organic binders one solid film lubricant with an inorganic binder, and one solid film lubricant with no binder. The anodize coating sample set consisted of undyed sulfuric acid anodize and cobalt sulfide dyed sulfuric acid anodize, each on two different substrate aluminum alloys. The organic and inorganic binders in the solid film lubricants experienced erosion, and the lubricating pigments experienced oxidation. MDA is continuing to assess the effect of exposure to the low Earth orbit environment on the life and friction properties of the lubricants. Results to date support the design practice of shielding solid film lubricants from the low Earth orbit environment. Post-flight optical property analysis of the anodized specimens indicated that there were limited contamination effects and some atomic oxygen and ultraviolet radiation effects. These effects appeared to be within the values predicted by simulated ground testing and analysis of these materials, and they were different for each coating and substrate.

  1. Magnetization studies of embedded and coated thin films using Magneto-Optic Kerr Effect

    NASA Astrophysics Data System (ADS)

    Balasubramanian, Srinath

    The advancements made in electronic storage demand characterization of new materials and magnetic structures. The Magneto-Optic Kerr Effect (MOKE) is an interesting tool to characterize materials for usage in modern electronic storage devices such as magneto-optical drive, magnetic random access memory and spin valve devices. In this work, an attempt was made to characterize embedded and coated films using Magneto-Optic Kerr Effect technique. An experimental system was built for the measurement of Kerr rotation. Magnetization studies of PMMA (Poly(methyl methacrylate)) films embedded with iron nanoparticles and quartz films coated with hematite nanoparticles were carried out using MOKE. The embedded films exhibited weak magnetic response. For the coated films, the hysteresis loops were shifted from the origin indicating the presence of exchange bias in the system. Symmetric and asymmetric magnetization reversals were observed due to the presence of antiferromagnetic regions non-collinear with the external magnetic field. The samples with higher concentrations of nanoparticles showed dipolar interactions at relatively low fields. The coated films showed better magneto-optic response as compared to the embedded films. The exchange bias effects in the coated films makes it a candidate for various applications such as permanent magnets, magnetic recording media and stabilizers in recording heads.

  2. Pentek metal coating removal system: Baseline report; Summary

    SciTech Connect

    1997-07-31

    The Pentek metal coating removal system consists of the ROTO-PEEN Scaler, CORNER-CUTTER(R), and VAC-PAC(R). The system is designed to remove coatings from steel, concrete, brick, and wood. The Scaler uses 3M ROTO-PEEN tungsten carbide cutters, while the CORNER-CUTTER(R) uses solid needles for descaling activities. These are used with the VAC-PAC(R) vacuum system to capture dust and debris as removal of the coating takes place. The safety and health evaluation during the testing demonstration focused on two main areas of exposure: dust and noise. Dust exposure was minimal, but noise exposure was significant. Further testing for each exposure is recommended, since the outdoor environment where the testing demonstration took place may skew the results. It is feasible that dust and noise levels will be higher in an enclosed operating environment. Other areas of concern found were arm-hand vibration, whole-body vibration, ergonomics, heat stress, tripping hazards, electrical hazards, machine guarding, and lockout/tagout.

  3. Evaluation of the film-coating properties of a hydroxyethyl cellulose/hydroxypropyl methylcellulose polymer system.

    PubMed

    Li, Shun Por; Martellucci, Stephen A; Bruce, Richard D; Kinyon, Adam C; Hay, Michael B; Higgins, John D

    2002-04-01

    The effect of different grades of hydroxyethyl cellulose (HEC) and hydroxypropyl methllcellulose (HPMC) on the film-formation and taste-masking ability for ibuprofen granules was evaluated. Three batches of coated ibuprofen granules were prepared using a roto-granulator, each with a different coating composition. Two grades of HEC [MW300,000 (H) and MW90,000 (L)] were combined with three different grades of HPMC [MW 11,000 (L), MW 25,000 (M) and MW 35,000 (H)] to prepare the coating solutions. Mechanical strength and physical properties of the polymer films were evaluated. Films made from HPMC (L)/HEC (H), HPMC (M)/HEC (H), and HPMC (H)/HEC (H) were stronger and more flexible than the HPMC (L) HEC (L) films. The assay, dissolution, particle size distribution, and environmental scanning electron microscopy (ESEM) data of the three batches of the coated ibuprofen granules were similar. PMID:12056532

  4. Novel method for screening of enteric film coatings properties with magnetic resonance imaging.

    PubMed

    Dorożyński, Przemysław; Jamróz, Witold; Niwiński, Krzysztof; Kurek, Mateusz; Węglarz, Władysław P; Jachowicz, Renata; Kulinowski, Piotr

    2013-11-18

    The aim of the study is to present the concept of novel method for fast screening of enteric coating compositions properties without the need of preparation of tablets batches for fluid bed coating. Proposed method involves evaluation of enteric coated model tablets in specially designed testing cell with application of MRI technique. The results obtained in the testing cell were compared with results of dissolution studies of mini-tablets coated in fluid bed apparatus. The method could be useful in early stage of formulation development for screening of film coating properties that will shorten and simplify the development works. PMID:23994758

  5. The structure of ion plated films in relation to coating properties

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1985-01-01

    Ion plating is an ion assisted or glow discharge deposition technique, where ions or energetic atoms transfer energy, momentum and charge to the substrate and the growing film in a manner which can be controlled to favorably modify surface, subsurface chemistry, and microstructure. The glow discharge energizing effects from the initial nucleation stages to the final film growth are discussed. As a result, adherence, coherence, internal stresses, density and morphology of the coatings are significantly improved, over the conventional (nonion-assisted) techniques which in turn favorably affect the surface initiated failures caused by friction, wear, erosion, corrosion and fatigue. Ion plated films because of their graded coating/substrate interface, fine, uniform, densely packed film structure also induce a surface strengthening effect which improved the mechanical properties such as yield, tensile strength and fatigue life. Since a uniform, continuous film can be obtained at lower nominal film thickness, this effect is of great importance in solid film lubrication and in corrosion protection.

  6. Spin coated unsubstituted copper phthalocyanine thin films for nitrogen dioxide sensors

    NASA Astrophysics Data System (ADS)

    Chakane, Sanjay; Datir, Ashok; Koinkar, Pankaj

    2015-03-01

    Copper phthalocyanine (CuPc) is synthesized chemically and used for making CuPc thin films using spin coating technique. Films were prepared from trifluroacetic acid (TFA) and chlorobenzene mixed solution on the glass substrate. Spin coated films of unsubstituted CuPc films were heat annealed at 150°C for 2 h duration and were used to study NO2 gas sensing characteristics. α-phase of CuPc is noted by UV-visible absorption spectra. IR spectra of undoped CuPc films and doped CuPc films with NO2 revealed that, doping of nitrogen dioxide modifies and deletes some of the bands. The effect of NO2 at various concentrations from 50 ppm to 500 ppm in atmospheric air at room temperature on the electrical conductivity of CuPc films was studied. Sensitivity, response time and repeatability of the CuPc sensor were discussed in this paper.

  7. Tamarindus indica pectin blend film composition for coating tablets with enhanced adhesive force strength.

    PubMed

    Khurana, Rajneet; Singh, Kuldeep; Sapra, Bharti; Tiwary, A K; Rana, Vikas

    2014-02-15

    Tablet coating is the most useful method to improve tablet texture, odour and mask taste. Thus, the present investigation was aimed at developing an industrially acceptable aqueous tablet coating material. The physico-chemical, electrical and SEM investigations ensures that blending of Tamarindus indica (Linn.) pectin (TP) with chitosan gives water resistant film texture. Therefore, CH-TP (60:40) spray coated tablets were prepared. The evaluation of CH-TP coated tablets showed enhanced adhesive force strength (between tablet surface to coat) and negligible cohesive force strength (between two tablets) both evaluated using texture analyzer. The comparison of CH-TP coated tablets with Eudragit coated tablets further supported superiority of the former material. Thus, the findings pointed towards the potential of CH-TP for use as a tablet coating material in food as well as pharmaceutical industry. PMID:24507255

  8. Bio-functional nano-coatings on metallic biomaterials.

    PubMed

    Mahapatro, Anil

    2015-10-01

    Metals and their alloys have been widely used in all aspects of science, engineering and medicine. Metals in biomedical devices are used due to their inertness and structural functions. They are generally preferred over polymers or ceramics and are especially desirable in applications where the implants are subjected to static, dynamic or cyclic loads that require a combination of strength and ductility. In biomedicine, the choice of a specific biomaterial is governed by many factors that include biocompatibility, corrosion resistance, controlled degradability, modulus of elasticity, fatigue strength and many other application specific criterions. Nanotechnology is driving newer demands and requirements for better performance of existing materials and presents an opportunity for surface modification of metals in response to demands on the surface of metals for their biomedical applications. Self-assembled monolayers (SAMs) are nanosized coatings that present a flexible method of carrying out surface modification of biomaterials to tailor its surface properties for specific end applications. These nanocoatings can serve primary functions such as surface coverage, etch protection and anti-corrosion along with a host of other secondary chemical functions such as drug delivery and biocompatibility. We present a brief introduction to surface modification of biomaterials and their alloys followed by a detailed description of organic nanocoatings based on self-assembled monolayers and their biomedical applications including patterning techniques and biological applications of patterned SAMs. PMID:26117759

  9. Sol-gel antireflective coating on plastics

    DOEpatents

    Ashley, C.S.; Reed, S.T.

    1988-01-26

    An antireflection film made from reliquified sol-gel hydrolyzation, condensation polymeric reaction product of a silicon, alkoxides and/or metal alkoxides, or mixtures thereof. The film is particularly useful for coating plastics.

  10. Sol-gel antireflective coating on plastics

    DOEpatents

    Ashley, Carol S.; Reed, Scott T.

    1990-01-01

    An antireflection film made from a reliquified sol-gel hydrolyzation, condensation polymeric reaction product of a silicon, alkoxides and/or metal alkoxides, or mixtures thereof. The film is particularly useful for coating plastics.

  11. Evaluation of an Innovative Use of Removable Thin Film Coating Technology for the Abatement of Hazardous Contaminants

    PubMed Central

    Lumia, Margaret E.; Gentile, Charles; Gochfeld, Michael; Efthimion, Philip; Robson, Mark

    2015-01-01

    This study evaluates a new decontamination technique for the mitigation and abatement of hazardous particulates. The traditional decontamination methods used to clean facilities and equipment are time-consuming, prolonging workers' exposure time, may generate airborne hazards, and can be expensive. The use of removable thin film coating as a decontamination technique for surface contamination proved to be a more efficient method of decontamination. This method was tested at three different sites on different hazardous metals. One application of the coating reduced the levels of these metals 90% and had an average reduction of one magnitude. The paired t-tests that were performed for each metal demonstrated that there was a statistically significant reduction of the metal after the use of the coating: lead (p = 0.03), beryllium (p = 0.05), aluminum (p = 0.006), iron (p = 0.0001), and copper (p = 0.004). The Kendall tau-b correlation coefficient demonstrates that there was a positive correlation between the initial levels of contamination and the removal efficiency for all the samples taken from different locations on the floor for each of the three sites. This new decontamination technique worked efficiently, requiring only one application, which decreased exposure time and did not generate any airborne dust. PMID:19437305

  12. Study for Electrode Metals on Taste Sensor with LB film

    NASA Astrophysics Data System (ADS)

    Yokoya, Takahiro; Hirata, Takamichi; Akiya, Masahiro

    In this paper, sensor responses with only metal electrode as Au, Cr, Ti and more with LB film were described. LB film material was the Dioctadecyldimethylammonium bromide combined by PVSK as an underlayer. To detect five basic taste substances, sensor parameters were defined as maximum voltage change and response time. Response time for sourness and umami with Ti and Cr evaporated metal electrode was larger than that of usual Au electrode. LB film effect was finally found to increase response time for five basic taste materials.

  13. Soybean oil in water-borne coatings and latex film formation study by AC impedance

    NASA Astrophysics Data System (ADS)

    Jiratumnukul, Nantana

    Conventional coalescing agents such as butyl cellosolve, butyl carbitol, and TexanolRTM are widely use in the latex coatings industry to facilitate film formation at ambient temperature. Coalescent aids are composed of solvents with low evaporation rates. After water evaporates, coalescent aids would help soften polymer molecules and form continuous films, then gradually evaporates from the film. Coalescent aids, therefore, are considered as volatile organic compounds (VOC), which are of environmental concern. The main purpose of this research project was to prepare a fatty acid glycol ester from soybean oil and glycol (polyols). The soybean oil glycol ester can be used as a coalescent aid in latex paint formulation. The soybean oil glycol ester not only lowered the minimum film formation temperature of latex polymers and continuous film formed at ambient temperature, but also after it has facilitated film formation, does not substantially evaporate, but becomes part of the film. Soybean oil glycol esters, therefore, can reduce the VOC levels and facilitate film formation of latex paints. In the second part of this research AC-Impedance was used to investigate the efficiency of soybean oil coalescent aid in latex film formation relative to the conventional ones. The coating resistance showed that the efficiency of film formation was increased as a function of dry time. The coating resistance also exhibited the effect of soybean oil ester in latex film formation in the same fashion as a conventional coalescent aid, TexanolRTM.

  14. Photoactivated chlorophyllin-based gelatin films and coatings to prevent microbial contamination of food products.

    PubMed

    López-Carballo, G; Hernández-Muñoz, P; Gavara, R; Ocio, M J

    2008-08-15

    The aim of this work was to develop antimicrobial photosensitizer-containing edible films and coatings based on gelatin as the polymer matrix, incorporating sodium magnesium chlorophyllin (E-140) and sodium copper chlorophyllin (E-141). Chlorophyllins were incorporated into the gelatin film-forming solution and the inhibiting effect of the cast films was tested against Staphylococcus aureus and Listeria monocytogenes. The results demonstrated that water soluble sodium magnesium chlorophyllin and water soluble sodium copper chlorophyllin reduced the growth of S. aureus and L. monocytogenes by 5 log and 4 log respectively. Subsequently, the activity of self-standing films and coatings containing E-140 was assessed on cooked frankfurters inoculated with S. aureus and L. monocytogenes. These tests showed that it was possible to reduce microorganism growth in cooked frankfurters inoculated with S. aureus and L. monocytogenes by covering them with sodium magnesium chlorophyllin-gelatin films and coatings. PMID:18555550

  15. In vitro biocompatibility response of Ti-Zr-Si thin film metallic glasses

    NASA Astrophysics Data System (ADS)

    Ke, J. L.; Huang, C. H.; Chen, Y. H.; Tsai, W. Y.; Wei, T. Y.; Huang, J. C.

    2014-12-01

    In this study, the bio-electrochemical response of the Ti-Zr-Si thin film metallic glasses (TFMGs) in simulated body fluid with different contents of titanium is measured via potentiostat. According to the results of bio-corrosion potential and current, as well as the polarization resistance, it is concluded that the Ti66Zr25Si9 TFMGs possess the highest bio-electrochemical resistance. With increasing content of titanium, the corrosion resistance becomes progressively higher. The passive current results reveal that amorphous alloys can form a more protective and denser passive film on the metallic glass surface than the crystalline materials. In addition, the mechanical performance of the Ti-Zr-Si TFMGs is better than the crystalline counterparts. As a result, the Ti-based TFMGs are considered to be potential materials for bio-coating applications.

  16. 21 CFR 175.320 - Resinous and polymeric coatings for polyolefin films.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 3 2011-04-01 2011-04-01 false Resinous and polymeric coatings for polyolefin films. 175.320 Section 175.320 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR HUMAN CONSUMPTION (CONTINUED) INDIRECT FOOD ADDITIVES: ADHESIVES AND COMPONENTS OF COATINGS Substances for Use...

  17. 21 CFR 175.320 - Resinous and polymeric coatings for polyolefin films.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 3 2013-04-01 2013-04-01 false Resinous and polymeric coatings for polyolefin films. 175.320 Section 175.320 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR HUMAN CONSUMPTION (CONTINUED) INDIRECT FOOD ADDITIVES: ADHESIVES AND COMPONENTS OF COATINGS Substances for Use...

  18. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    SciTech Connect

    Farmer, Joseph C.

    2014-07-15

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  19. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    DOEpatents

    Farmer, Joseph C.

    2011-12-13

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  20. Growth and Filling Regularities of Filamentary Channels in Non-Metallic Inorganic Coatings Under Anodic Oxidation of Valve Metals. Mathematical Modeling

    NASA Astrophysics Data System (ADS)

    Mamaev, A. I.; Mamaeva, V. A.; Kolenchin, N. F.; Chubenko, A. K.; Kovalskaya, Ya. B.; Dolgova, Yu. N.; Beletskaya, E. Yu.

    2015-12-01

    Theoretical models are developed for growth and filling processes in filamentary channels of nanostructured non-metallic coatings produced by anodizing and microplasma oxidation. Graphical concentration distributions are obtained for channel-reacting anions, cations, and sparingly soluble reaction products depending on the time of electric current transmission and the length of the filamentary channel. Graphical distributions of the front moving velocity for the sparingly soluble compound are presented. The resulting model representation increases the understanding of the anodic process nature and can be used for a description and prediction of porous anodic film growth and filling. It is shown that the character of the filamentary channel growth and filling causes a variety of processes determining the textured metal - nonmetallic inorganic coating phase boundary formation.

  1. Cutting Properties and Wearing Process of Diamond Film Coated Tools in the Dry-Cutting

    NASA Astrophysics Data System (ADS)

    Zhong, Qimao

    Dry cutting can eliminate a series of negative effects of coolant. Based on tribology principle of coated tool, diamond film coated tool is used to cut the same workpiece under the conditions of dry-cutting and coolant. The tool's cutting properties and wear mechanism are studied by tests. Results imply that this coated tool will be applied more widely day by day in the dry-cutting.

  2. Orientated anatase TiO2 nanocrystal array thin films for self-cleaning coating.

    PubMed

    Zhao, Zhao; Tan, Huaqiao; Zhao, Haifeng; Li, Di; Zheng, Min; Du, Peng; Zhang, Guoqiang; Qu, Dan; Sun, Zaicheng; Fan, Hongyou

    2013-10-11

    We developed a simple method to synthesize TiO2 nanowire arrays with nearly 100% exposed {001} facets. The coating exhibits good transparency. The thin films of TiO2 nanowire arrays display a very good photocatalytic degradation of dye molecules and good durability. Based on the above features, the TiO2 nanowire array coating is advantageous for self-cleaning coating. PMID:23963053

  3. Dewetting Properties of Metallic Liquid Film on Nanopillared Graphene

    PubMed Central

    Li, Xiongying; He, Yezeng; Wang, Yong; Dong, Jichen; Li, Hui

    2014-01-01

    In this work, we report simulation evidence that the graphene surface decorated by carbon nanotube pillars shows strong dewettability, which can give it great advantages in dewetting and detaching metallic nanodroplets on the surfaces. Molecular dynamics (MD) simulations show that the ultrathin liquid film first contracts then detaches from the graphene on a time scale of several nanoseconds, as a result of the inertial effect. The detaching velocity is in the order of 10 m/s for the droplet with radii smaller than 50 nm. Moreover, the contracting and detaching behaviors of the liquid film can be effectively controlled by tuning the geometric parameters of the liquid film or pillar. In addition, the temperature effects on the dewetting and detaching of the metallic liquid film are also discussed. Our results show that one can exploit and effectively control the dewetting properties of metallic nanodroplets by decorating the surfaces with nanotube pillars. PMID:24487279

  4. Metal-insulator transition in films of doped semiconductor nanocrystals.

    PubMed

    Chen, Ting; Reich, K V; Kramer, Nicolaas J; Fu, Han; Kortshagen, Uwe R; Shklovskii, B I

    2016-03-01

    To fully deploy the potential of semiconductor nanocrystal films as low-cost electronic materials, a better understanding of the amount of dopants required to make their conductivity metallic is needed. In bulk semiconductors, the critical concentration of electrons at the metal-insulator transition is described by the Mott criterion. Here, we theoretically derive the critical concentration nc for films of heavily doped nanocrystals devoid of ligands at their surface and in direct contact with each other. In the accompanying experiments, we investigate the conduction mechanism in films of phosphorus-doped, ligand-free silicon nanocrystals. At the largest electron concentration achieved in our samples, which is half the predicted nc, we find that the localization length of hopping electrons is close to three times the nanocrystals diameter, indicating that the film approaches the metal-insulator transition. PMID:26618885

  5. Metal-insulator transition in films of doped semiconductor nanocrystals

    NASA Astrophysics Data System (ADS)

    Chen, Ting; Reich, K. V.; Kramer, Nicolaas J.; Fu, Han; Kortshagen, Uwe R.; Shklovskii, B. I.

    2016-03-01

    To fully deploy the potential of semiconductor nanocrystal films as low-cost electronic materials, a better understanding of the amount of dopants required to make their conductivity metallic is needed. In bulk semiconductors, the critical concentration of electrons at the metal-insulator transition is described by the Mott criterion. Here, we theoretically derive the critical concentration nc for films of heavily doped nanocrystals devoid of ligands at their surface and in direct contact with each other. In the accompanying experiments, we investigate the conduction mechanism in films of phosphorus-doped, ligand-free silicon nanocrystals. At the largest electron concentration achieved in our samples, which is half the predicted nc, we find that the localization length of hopping electrons is close to three times the nanocrystals diameter, indicating that the film approaches the metal-insulator transition.

  6. Understanding Organic Film Behavior on Alloy and Metal Oxides

    PubMed Central

    Raman, Aparna; Quiñones, Rosalynn; Barriger, Lisa; Eastman, Rachel; Parsi, Arash

    2010-01-01

    Native oxide surfaces of stainless steel 316L and Nitinol alloys and their constituent metal oxides namely, nickel, chromium, molybdenum, manganese, iron and titanium were modified with long chain organic acids to better understand organic film formation. The adhesion and stability of films of octadecylphosphonic acid, octadecylhydroxamic acid, octadecylcarboxylic acid and octadecylsulfonic acid on these substrates was examined in this study. The films formed on these surfaces were analyzed by diffuse reflectance infrared Fourier transform spectroscopy, contact angle goniometry, atomic force microscopy and matrix assisted laser desorption ionization mass spectrometry. The effect of the acidity of the organic moiety and substrate composition on the film characteristics and stability is discussed. Interestingly, on the alloy surfaces, the presence of less reactive metal sites does not inhibit film formation. PMID:20039608

  7. Understanding organic film behavior on alloy and metal oxides.

    PubMed

    Raman, Aparna; Quiñones, Rosalynn; Barriger, Lisa; Eastman, Rachel; Parsi, Arash; Gawalt, Ellen S

    2010-02-01

    Native oxide surfaces of stainless steel 316L and Nitinol alloys and their constituent metal oxides, namely nickel, chromium, molybdenum, manganese, iron, and titanium, were modified with long chain organic acids to better understand organic film formation. The adhesion and stability of films of octadecylphosphonic acid, octadecylhydroxamic acid, octadecylcarboxylic acid, and octadecylsulfonic acid on these substrates were examined in this study. The films formed on these surfaces were analyzed by diffuse reflectance infrared Fourier transform spectroscopy, contact angle goniometry, atomic force microscopy, and matrix-assisted laser desorption ionization mass spectrometry. The effect of the acidity of the organic moiety and substrate composition on the film characteristics and stability is discussed. Interestingly, on the alloy surfaces, the presence of less reactive metal sites does not inhibit film formation. PMID:20039608

  8. New synthesis method for optical thin-film coatings

    NASA Astrophysics Data System (ADS)

    Case, W. E.

    1983-12-01

    The mathematical algorithm and description of a method for synthesis of optical thin-film coatings are presented along with examples generated on an 8-bit computer. The basic approach parallels Dobrowolski's method (1965), and a multilayer system is interactively built by successive construction of special four-layer modules. A numerical search procedure is first used to examine thickness options for only two layers in a basic module rather than all four; thicknesses of the remaining two layers are determned from analytical formulas applied at a single wavelength. Optical performance over the full wavelength band is then computed and compared with the desired performance. For the antireflection problem for glass over the entire visible spectrum, the synthesis method achieved average reflectance of 0.28 percent for the 400-680 nm band. A reflectance of 0.81 was indicated for the synthesis example of an 8-12 micrometer wideband high reflector. An optical description of an induced transmission filter with five modules and 19 layers is given.

  9. Determination of tackiness of chitosan film-coated pellets exploiting minimum fluidization velocity.

    PubMed

    Fernández Cervera, M; Heinämäki, J; Räsänen, E; Antikainen, O; Nieto, O M; Iraizoz Colarte, A; Yliruusi, J

    2004-08-20

    The tackiness of aqueous chitosan film coatings and effects of anti-sticking agents on sticking tendency, were evaluated. A novel rapid method exploiting minimum fluidization velocity to determine tackiness was introduced and tested. The pressure difference over the miniaturized fluidized-bed was precisely recorded as a function of velocity of fluidization air. High molecular weight chitosan plasticized with glycerol was used as a film-forming agent. Magnesium stearate, titanium dioxide, colloidal silicon dioxide and glyceryl-1-monostearate (GMS) were studied as anti-sticking agents. Film coatings were performed in a miniaturized top-spray coater. The incorporation of anti-sticking agents led to a clear decrease in tackiness of the chitosan films, and magnesium stearate and GMS were shown the most effective. Film-coated pellets containing magnesium stearate and GMS as an anti-sticking agent were very easily fluidized (showing very low values of minimum fluidization velocity) and were thus classified as the best flowing and the least sticking samples. Both these additives were found anti-sticking agents of choice for aqueous chitosan film coatings. Determination of the experimental minimum fluidization velocity in a fluidized bed, is a useful and sensitive method of measuring the tackiness tendency of film-coated pellets. PMID:15288349

  10. Synthesis and characterization of ZnO nanostructures on noble-metal coated substrates

    NASA Astrophysics Data System (ADS)

    Dikovska, A. Og.; Atanasova, G. B.; Avdeev, G. V.; Nedyalkov, N. N.

    2016-06-01

    In this work, ZnO nanostructures were fabricated on noble-metal (Au, Ag and Au-Ag alloys) coated silicon substrates by applying pulsed laser deposition. The samples were prepared at a substrate temperature of 550 °C, an oxygen pressure of 5 Pa, and a laser fluence of 2 J cm-2 - process parameters usually used for deposition of smooth and dense thin films. The metal layer's role is substantial for the preparation of nanostructures. Heating of the substrate changed the morphology of the metal layer and, subsequently, nanoparticles were formed. The use of different metal particles resulted in different morphologies and properties of the ZnO nanostructures synthesized. The morphology of the ZnO nanostructures was related to the Au-Ag alloy's content of the catalyst layer. It was found that the morphology of the ZnO nanostructures evolved from nanorods to nanobelts as the ratio of Au/Ag in the alloy catalyst was varied. The use of a small quantity of Ag in the Au-Ag catalyst (Au3Ag) layer resulted predominantly in the deposition of ZnO nanorods. A higher Ag content in the catalyst alloy (AuAg2) layer resulted in the growth of a dense structure of ZnO nanobelts.

  11. An investigation of thin-film coating/substrate systems by nanoindentation

    SciTech Connect

    Li, J.; Thostenson, E.T.; Chou, T.W.; Riester, L.

    1998-04-01

    The indentation load-displacement behavior of three material systems tested with a Berkovich indenter has been examined. The materials studied were the substrate materials--silicon and polycarbonate, and the coating/substrate systems--diamond-like carbon (DLC) coating on silicon, and DLC coating on polycarbonate. They represent three material systems, namely, bulk, soft-coating/hard-substrate, and hard-coating on soft-substrate. Delaminations in the soft-coating/hard-substrate (DLC/Si) system and cracking in the hard-coating/soft-substrate system (DLC/Polycarbonate) were observed. Parallel to the experimental work, an elastic analytical effort has been made to examine the influence of the film thickness and the properties of the coating/substrate systems. Comparisons between the experimental data and analytical solutions of the load-displacement curves during unloading show good agreement. The analytical solution also suggests that the Young`s modulus and hardness of the thin film can not be measured accurately using Sneddon`s solution for bulk materials when the thickness of the film is comparable to the loading contact radius of the indenter. The elastic stress field analysis provides a basis for understanding the experimentally observed delaminations and cracking of the coating/substrate systems.

  12. Germanium Lift-Off Masks for Thin Metal Film Patterning

    NASA Technical Reports Server (NTRS)

    Brown, Ari

    2012-01-01

    A technique has been developed for patterning thin metallic films that are, in turn, used to fabricate microelectronics circuitry and thin-film sensors. The technique uses germanium thin films as lift-off masks. This requires development of a technique to strip or undercut the germanium chemically without affecting the deposited metal. Unlike in the case of conventional polymeric lift-off masks, the substrate can be exposed to very high temperatures during processing (sputter deposition). The reason why polymeric liftoff masks cannot be exposed to very high temperatures (greater than 100 C) is because (a) they can become cross linked, making lift-off very difficult if not impossible, and (b) they can outgas nitrogen and oxygen, which then can react with the metal being deposited. Consequently, this innovation is expected to find use in the fabrication of transition edge sensors and microwave kinetic inductance detectors, which use thin superconducting films deposited at high temperature as their sensing elements. Transition edge sensors, microwave kinetic inductance detectors, and their circuitry are comprised of superconducting thin films, for example Nb and TiN. Reactive ion etching can be used to pattern these films; however, reactive ion etching also damages the underlying substrate, which is unwanted in many instances. Polymeric lift-off techniques permit thin-film patterning without any substrate damage, but they are difficult to remove and the polymer can outgas during thin-film deposition. The outgassed material can then react with the film with the consequence of altered and non-reproducible materials properties, which, in turn, is deleterious for sensors and their circuitry. The purpose of this innovation was to fabricate a germanium lift-off mask to be used for patterning thin metal films.

  13. Determination of silica coating efficiency on metal particles using multiple digestion methods.

    PubMed

    Wang, Jun; Topham, Nathan; Wu, Chang-Yu

    2011-10-15

    Nano-sized metal particles, including both elemental and oxidized metals, have received significant interest due to their biotoxicity and presence in a wide range of industrial systems. A novel silica technology has been recently explored to minimize the biotoxicity of metal particles by encapsulating them with an amorphous silica shell. In this study, a method to determine silica coating efficiency on metal particles was developed. Metal particles with silica coating were generated using gas metal arc welding (GMAW) process with a silica precursor tetramethylsilane (TMS) added to the shielding gas. Microwave digestion and Inductively Coupled Plasma-Atomic Emission Spectroscopy (ICP-AES) were employed to solubilize the metal content in the particles and analyze the concentration, respectively. Three acid mixtures were tested to acquire the appropriate digestion method targeting at metals and silica coating. Metal recovery efficiencies of different digestion methods were compared through analysis of spiked samples. HNO(3)/HF mixture was found to be a more aggressive digestion method for metal particles with silica coating. Aqua regia was able to effectively dissolve metal particles not trapped in the silica shell. Silica coating efficiencies were thus calculated based on the measured concentrations following digestion by HNO(3)/HF mixture and aqua regia. The results showed 14-39% of welding fume particles were encapsulated in silica coating under various conditions. This newly developed method could also be used to examine the silica coverage on particles of silica shell/metal core structure in other nanotechnology areas. PMID:21962698

  14. Sputter deposition of metallic thin film and directpatterning

    SciTech Connect

    Ji, L.; Chen, Y.; Jiang, X.; Ji, Q.; Leung, K.-N.

    2005-09-09

    A compact apparatus is developed for deposition of metal thin film. The system employs an RF discharge plasma source with a straight RF antenna, which is made of or covered with deposition material, serving as sputtering target at the same time. The average deposition rate of copper thin film is as high as 450nm/min. By properly allocating the metal materials on the sputtering antenna, mixture deposition of multiple metal species is achieved. Using an ion beam imprinting scheme also taking advantage of ion beam focusing technique, two different schemes of direct patterning deposition process are developed: direct depositing patterned metallic thin film and resistless ion beam sputter patterning. Preliminary experiments have demonstrated direct pattern transfer from a template with feature size of micro scale; patterns with more than 10x reduction are achieved by sputtering patterning method.

  15. Mixed polyvalent-monovalent metal coating for carbon-graphite fibers

    NASA Technical Reports Server (NTRS)

    Harper-Tervet, J.; Tervet, F. W.; Humphrey, M. F. (Inventor)

    1982-01-01

    An improved coating of gasification catalyst for carbon-graphite fibers is provided comprising a mixture of a polyvalent metal such as calcium and a monovalent metal such as lithium. The addition of lithium provides a lighter coating and a more flexible coating when applied to a coating of a carboxyl containing resin such as polyacrylic acid since it reduces the crosslink density. Furthermore, the presence of lithium provides a glass-like substance during combustion which holds the fiber together resulting in slow, even combustion with much reduced evolution of conductive fragments. The coated fibers are utilized as fiber reinforcement for composites.

  16. Growth of lanthanum manganate buffer layers for coated conductors via a metal-organic decomposition process

    NASA Astrophysics Data System (ADS)

    Venkataraman, Kartik

    LaMnO3 (LMO) was identified as a possible buffer material for YBa2Cu3O7-x conductors due to its diffusion barrier properties and close lattice match with YBa2Cu 3O7-x. Growth of LMO films via a metal-organic decomposition (MOD) process on Ni, Ni-5at.%W (Ni-5W), and single crystal SrTiO3 substrates was investigated. Phase-pure LMO was grown via MOD on Ni and SrTiO 3 substrates at temperatures and oxygen pressures within a thermodynamic "process window" wherein LMO, Ni, Ni-5W, and SrTiO3 are all stable components. LMO could not be grown on Ni-5W in the "process window" because tungsten diffused from the substrate into the overlying film, where it reacted to form La and Mn tungstates. The kinetics of tungstate formation and crystallization of phase-pure LMO from the La and Mn acetate precursors are competitive in the temperature range explored (850--1100°C). Temperatures <850°C might mitigate tungsten diffusion from the substrate to the film sufficiently to obviate tungstate formation, but LMO films deposited via MOD require temperatures ≥850°C for nucleation and grain growth. Using a Y2O3 seed layer on Ni-5W to block tungsten from diffusing into the LMO film was explored; however, Y2O3 reacts with tungsten in the "process window" at 850--1100°C. Tungsten diffusion into Y2O3 can be blocked if epitaxial, crack-free NiWO4 and NiO layers are formed at the interface between Ni-5W and Y2O3. NiWO 4 only grows epitaxially if the overlying NiO and buffer layers are thick enough to mechanically suppress (011)-oriented NiWO4 grain growth. This is not the case when a bare 75 nm-thick Y2O3 film on Ni-5W is processed at 850°C. These studies show that the Ni-5W substrate must be at a low temperature to prevent tungsten diffusion, whereas the LMO precursor film must be at elevated temperature to crystallize. An excimer laser-assisted MOD process was used where a Y2O 3-coated Ni-5W substrate was held at 500°C in air and the pulsed laser photo-thermally heated the Y2O3 and LMO

  17. Process optimization of a novel immediate release film coating system using QbD principles.

    PubMed

    Teckoe, Jason; Mascaro, Tracey; Farrell, Thomas P; Rajabi-Siahboomi, Ali R

    2013-06-01

    This work describes a quality-by-design (QbD) approach to determine the optimal coating process conditions and robust process operating space for an immediate release aqueous film coating system (Opadry® 200). Critical quality attributes (CQAs) or associated performance indicators of the coated tablets were measured while coating process parameters such as percent solids of the coating dispersion, coating spray rate, inlet air temperature, airflow rate and pan speed were varied, using a design of experiment protocol. The optimized process parameters were then confirmed by independent coating trials. Disintegration time of coated tablets was not affected by the coating process conditions used in this study, while tablet appearance, as determined by measurement of tablet color, coating defects and gloss was determined to be a CQA. Tablet gloss increased when low spray rate and low percent solids were used, as well as with increased coating pan speed. The study used QbD principles and experimental design models to provide a basis to identify ranges of coating process conditions which afford acceptable product quality. High productivity, color uniformity, and very low defect levels were obtained with Opadry 200 even when using a broad range of coating process conditions. PMID:23483430

  18. Ultrathin film deposition by liquid CO2 free meniscus coating-uniformity and morphology.

    PubMed

    Kim, Jaehoon; Novick, Brian J; Desimone, Joseph M; Carbonell, Ruben G

    2006-01-17

    Ultrathin organic films of sucrose octaacetate (SOA) were deposited on 12.5 cm diameter silicon wafer substrates using high-pressure free meniscus coating (hFMC) with liquid CO2 (l-CO2) as a coating solvent. The dry film thickness across the wafer and the morphology of deposited films were characterized as a function of coating conditions-withdrawal velocity, solution concentration, and evaporation driving force (deltaP). When no evaporation driving force was applied (deltaP = 0), highly uniform films were deposited with thickness in the range of 8-105 angstroms over the entire concentration range (3-11 wt%). Uniform films were also obtained at low concentrations (3-5 wt%) with a low evaporation driving force (deltaP = 0.0138 MPa). However, films deposited at medium to high concentrations (7-11 wt%) were thicker (110-570 angstroms) and less uniform, with larger nonuniformities at higher applied evaporation driving forces. Optical microscopy and atomic force microscopy (AFM) were used to characterize film morphology including drying defects and film roughness. Films deposited without evaporation had no apparent drying defects and very low root-mean-square (RMS) roughness (1.4-3.8 angstroms). Spinodal-like dewetting morphologies including holes with diameters in the range of 100-300 nm, and surface undulations were observed in films deposited at medium concentration (7 wt%) and low deltaP (0.0138-0.0276 MPa). At higher concentrations and higher evaporative driving forces, spinodal-like dewetting morphologies disappeared but concentric ring defect structures were observed with diameters in the range 20-125 microm. The film thickness and morphology of SOA films deposited from 1-CO2 hFMC were compared to those deposited from toluene and acetone under normal dip coating. Films deposited from l-CO2 hFMC were much thinner, more uniform, and exhibited much fewer drying defects and lower RMS roughness. PMID:16401113

  19. Effect of thermal cycling on stress in metallic films on ceramic substrates

    NASA Technical Reports Server (NTRS)

    Mattison, Edward M.; Vessot, Robert F. C.

    1990-01-01

    The hydrogen maser is the most stable frequency standard currently available for averaging intervals of hours to weeks. A major contributor to maser frequency variations is the maser's microwave resonant cavity: by means of the cavity pulling effect, a change in the cavity's resonance frequency produces a proportional change in the maser's output frequency. To minimize variations in the cavity's dimensions, and thus in its resonance frequency, maser cavities are often constructed of a low-expansivity glass-ceramic material coated on its surface with a conductive metallic film. It was previously shown that silver films like those used in SAO maser cavities develop tensile stress when cooled to room temperature after being fired onto the cavity, and that the stress in such films relaxes with time at a rate proportional to the level of stress. Stress relaxation in maser cavity coatings can alter the shape, and hence the resonance frequency, of the cavity, resulting in a slow variation in the maser's output frequency. The possibility was investigated of reversing the initial tensile stress by precooling the coated cavity material. It was hypothesized that cooling the material well below its normal working temperature and then warming it to its normal temperature would result in a lower tensile stress or even a compressive stress. Under such a condition stress relaxation, and thus any consequent frequency drifts, might be reduced or reversed.

  20. Hierarchical opal grating films prepared by slide coating of colloidal dispersions in binary liquid media.

    PubMed

    Lee, Wonmok; Kim, Seulgi; Kim, Seulki; Kim, Jin-Ho; Lee, Hyunjung

    2015-02-15

    There are active researches on well ordered opal films due to their possible applications to various photonic devices. A recently developed slide coating method is capable of rapid fabrication of large area opal films from aqueous colloidal dispersion. In the current study, the slide coating of polystyrene colloidal dispersions in water/i-propanol (IPA) binary media is investigated. Under high IPA content in a dispersing medium, resulting opal film showed a deterioration of long range order, as well as a decreased film thickness due to dilution effect. From the binary liquid, the dried opal films exhibited the unprecedented topological groove patterns with varying periodic distances as a function of alcohol contents in the media. The groove patterns were consisted of the hierarchical structures of the terraced opal layers with periodic thickness variations. The origin of the groove patterns was attributed to a shear-induced periodic instability of colloidal concentration within a thin channel during the coating process which was directly converted to a groove patterns in a resulting opal film due to rapid evaporation of liquid. The groove periods of opal films were in the range of 50-500 μm, and the thickness differences between peak and valley of the groove were significantly large enough to be optically distinguishable, such that the coated films can be utilized as the optical grating film to disperse infra-red light. Utilizing a lowered hydrophilicity of water/IPA dispersant, an opal film could be successfully coated on a flexible Mylar film without significant dewetting problem. PMID:25460710

  1. Insulator coating for high temperature alloys method for producing insulator coating for high temperature alloys

    DOEpatents

    Park, Jong Hee

    1998-01-01

    A method for fabricating an electrically insulating coating on a surface is disclosed comprising coating the surface with a metal, and reacting the metal coated surface with a nonmetal so as to create a film on the metal-coated surface. Alternatively, the invention provides for a method for producing a noncorrosive, electrically insulating coating on a surface saturated with a nonmetal comprising supplying a molten fluid, dissolving a metal in the molten fluid to create a mixture, and contacting the mixture with the saturated surface. Lastly, the invention provides an electrically insulative coating comprising an underlying structural substrate coated with an oxide or nitride compound

  2. Insulator coating for high temperature alloys method for producing insulator coating for high temperature alloys

    DOEpatents

    Park, J.H.

    1998-06-23

    A method for fabricating an electrically insulating coating on a surface is disclosed comprising coating the surface with a metal, and reacting the metal coated surface with a nonmetal so as to create a film on the metal-coated surface. Alternatively, the invention provides for a method for producing a noncorrosive, electrically insulating coating on a surface saturated with a nonmetal comprising supplying a molten fluid, dissolving a metal in the molten fluid to create a mixture, and contacting the mixture with the saturated surface. Lastly, the invention provides an electrically insulative coating comprising an underlying structural substrate coated with an oxide or nitride compound. 2 figs.

  3. Refractory amorphous metallic (W/0.6/ Re/0.4/)76B24 coatings on steel substrates

    NASA Technical Reports Server (NTRS)

    Thakoor, A. P.; Lamb, J. L.; Khanna, S. K.; Mehra, M.; Johnson, W. L.

    1985-01-01

    Refractory metallic coatings of (W/0.6/ Re/0.4/)76B24 (WReB) have been deposited onto glass, quartz, and heat-treated AISI 52100 bearing steel substrates by dc magnetron sputtering. As-deposited WReB films are amorphous, as shown by their diffuse X-ray diffraction patterns; chemically homogeneous, according to secondary ion mass spectrometry (SIMS) analysis; and they exhibit a very high (approximately 1000 C) crystallization temperature. Adhesion strength of these coatings on heat-treated AISI 52100 steel is in excess of approximately 20,000 psi and they possess high microhardness (approximately 2400 HV50). Unlubricated wear resistance of such hard and adherent amorphous metallic coatings on AISI 52100 steel is studied using the pin-on-disc method under various loading conditions. Amorphous metallic WReB coatings, about 4 microns thick, exhibit an improvement of more than two and a half orders of magnitude in the unlubricated wear resistance over that of the uncoated AISI 52100 steel.

  4. XUV spectroscopy of laser plasma from molecular coated metal targets

    NASA Astrophysics Data System (ADS)

    Papanyan, Valeri O.; Nersisyan, Gagik T.; Tittel, Frank K.

    1999-12-01

    Metal targets covered by micrometer layers of metal- phthalocyanines or fullerenes are studied here. An increase in XUV yield due to the optimized absorption of the laser field is reported. Effects of high-temperature plasma rapid expansion (velocity about 106 cm/s) were observed. Moderate power nanosecond and picosecond neodymium lasers are used to produce an incident intensity of 1011 to 1013 W/cm2 on the targets. The plasma electron density was measured by fitting observed spectral profiles to the theoretical profiles. Collisional, Doppler, and Stark broadening mechanisms were considered in the calculations. Our measurement technique permits us to determine the electron density and temperature dependence on distances from the target surface from 1 mm (where Ne approximately equals 1018 cm-3 and Te approximately equals 14 eV are measured for aluminum plasma) up to approximately 5 mm (where Ne coated targets is greater by a factor of approximately 1.5 than measured from bulk solid metal targets.

  5. XUV spectroscopy of laser plasma from molecular coated metal targets

    NASA Astrophysics Data System (ADS)

    Papanyan, Valeri O.; Nersisyan, Gagik T.; Tittel, Frank K.

    1999-10-01

    Metal targets covered by micrometer layers of metal- phthalocyanines are studied here. An increase in EUV yield due to optimized absorption of the laser field is reported. Effects of high-temperature plasma rapid expansion (velocity about 106 cm/s) were observed. Moderate power nanosecond and picosecond neodymium lasers are used to product an incident intensity of 1011 to 1013 W/cm2 on the targets. The plasma electron density was measured by fitting observed spectral profiles to theoretical profiles. Collisional, Doppler, and Stark broadening mechanisms were considered in the calculations. Our measurement technique makes it possible to determine the electron density and temperature dependence on distances from the target surface from 1 mm (where Ne equals 2.0 (+/- 0.5)1018 cm-3 and Te equals 14 eV are measured for aluminum plasma) up to approximately 5 mm (where Ne coated targets is greater by a factor of approximately 1.5 than measured from bulk solid metal targets.

  6. Surface chemistry of coated lithium manganese nickel oxide thin film cathodes studied by XPS

    SciTech Connect

    Baggetto, Loic; Dudney, Nancy J; Veith, Gabriel M

    2013-01-01

    The effect of coating high voltage LiMn1.5Ni0.5O4 spinel cathode thin films with three metal oxide thin layers is discussed. The changes in surface chemistry of the electrodes are measured by X-ray photoelectron spectroscopy. ZnO is found to decompose during the first charge whereas Al2O3 and ZrO2 are stable for more than 100 cycles. ZrO2, however, importantly limits the available Li storage capacity of the electrochemical reaction due to poorer kinetics. Al2O3 offers the best results in term of capacity retention. Upon cycling, the evidence of a signal at 75.4 eV in the Al2p binding energy spectrum indicates the partial conversion of Al2O3 into Al2O2F2. Moreover, the continuous formation of PEO , esters and LixPOyFz compounds on the surface of the electrodes is found for all coating materials.

  7. Formation mechanism and anticorrosive properties of thin siloxane films on metal surfaces

    SciTech Connect

    Petrunin, M.A.; Nazarov, A.P.; Mikhailovski, Yu.N.

    1996-01-01

    The adsorption of different ethoxysilanes on Al was studied. It was established that during polymolecular adsorption of ethoxysilanes from the vapor phase on aluminum the first monolayer is adsorbed irreversibly with adsorption van der Waals bonds between silane molecules and the aluminum surface. The covalent bonding of silanes with the surface (Al-O-Si bonds) occurs in the presence of adsorbed water on the aluminum surface. The presence of a silane monolayer on Al decreases water adsorption on the surface, and inhibits hydration of the oxide metal film. The formation of a negatively charged siloxane film on the aluminum surface inhibits local metal corrosion, and a positively charged layer activates it in chloride containing media. The formation of the surface siloxane polymer by the modification of metals inhibits the metal dissolution under polymer coatings. It is caused by silane chemisorption and negative charging of the metal surface. The presence of negatively charged groups causes difficulties of an electrostatic character for the migration of aggressive ions to the metal surface.

  8. Bi-directional terahertz-to-infrared emission from metal-coated nanostructures upon femtosecond laser irradiation.

    PubMed

    Zhang, Liangliang; Wu, Tong; Zhao, Ji; Zhang, Cunlin; Zhang, X-C

    2015-09-21

    We report on the investigation of bi-directional terahertz-to-infrared (THz-to-IR) radiation from a metal film coated on a substrate with randomly ordered pore arrays by irradiation of femtosecond laser pulses. THz-to-IR radiation was observed both for front-side excitation (laser incident on the metal surface) and for rear-side excitation (laser incident on the substrate). In both cases, the radiation was observed both in the propagation direction of the laser beam and in the reverse direction. Considering these findings, we propose a thermal emission mechanism based on the production of surface plasmons, either delocalized (through phase-matched excitation) or localized (through surface roughness) at the air/metal and metal/substrate interfaces. PMID:26406717

  9. Undercutting of defects in thin film protective coatings on polymer surfaces exposed to atomic oxygen

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Mihelcic, Judith A.

    1989-01-01

    Protection for polymeric surfaces is needed to make them durable in the low Earth orbital environment, where oxidation by atomic oxygen is the predominant failure mechanism. Thin film coatings of oxides such as silicon dioxide are viable candidates to provide this protection, but concern has been voiced over the ability of these coatings to protect when defects are present in the coating due to surface anomalies occurring during the deposition process, handling, or micrometeoroid and debris bombardment in low Earth orbit. When a defected coating protecting a polymer substrate is exposed to atomic oxygen, the defect provides a pathway to the underlying polymer allowing oxidation and subsequent undercutting to occur. Defect undercutting was studied for sputter deposited coatings of silicon dioxide on polyimide Kapton. Preliminary results indicate that undercutting may be limited as long as the coating remains intact with the substrate. Therefore, coatings may not need to be defect free to give protection to the underlying surface.

  10. Undercutting of defects in thin film protective coatings on polymer surfaces exposed to atomic oxygen

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Mihelcic, Judith A.

    1989-01-01

    Protection for polymeric surfaces is needed to make them durable in the low earth orbital environment. Thin film coatings of oxides such as SiO2 are viable candidates to provide this protection, but concern has been voiced over the ability of these coatings to protect when defects are present in the coating due to surface anomalies. When a defected coating protecting a polymer substrate is exposed to atomic oxygen, the defect provides a pathway to the underlying polymer allowing oxidation and subsequent undercutting to occur. Defect undercutting was studied for sputter deposited coatings of SiO2 on polyimide Kapton. Preliminary results indicate that undercutting may be limited as long as the coating remains intact with the substrate. Therefore, coatings may not need to be defect free to give protection to the underlying surface.

  11. Improvement of Film Thickness Uniformity in TFA-MOD Coated Conductors

    NASA Astrophysics Data System (ADS)

    Katayama, K.; Nakahata, K.; Yoshizumi, M.; Izumi, T.; Shiohara, Y.

    TFA-MOD process is expected to be promising for future applications since it can produce high performance YBCO coated conductors with low cost. The dip-coating is adopted as the coating process because of its simplicity and controllability of the overall film thickness. Dip-coated films have uniform thickness along longitudinal direction, but not necessary in transverse direction. In the case of thicker films, the more cracks form during processing at the thicker region near the edges generate and propagate mainly due to tensile and bending strain. So we have to suppress the thickness distribution in transverse direction for thicker films for high IC values. In this study, we found that the thickness distribution was firstly given by meniscus shape and then the solution flew down till it's dried. The solution in the center region drops more since it is slowly dried compared with the edge region. Then, we developed a drying process, which accelerates the drying by blowing hot gas to prevent the coated solutions from dropping. As a result, the thickness uniformity was improved; the thickness ratio of the thick region (edge) to the flat one (center) was improved from 1.35 to 1.07. Furthermore, we successfully produced ~1.5 μm thick films with high critical current density values (> 2MA/cm2) by the new coating process including the force drying step.

  12. Thin film fabrication of PMMA/MEH-PPV immiscible blends by corona discharge coating and its application to polymer light emitting diodes.

    PubMed

    Jung, Hee Joon; Park, Youn Jung; Choi, Sang Hun; Hong, Jae-Min; Huh, June; Cho, Jun Han; Kim, Jung Hyun; Park, Cheolmin

    2007-02-13

    We introduce a new and facile process, corona discharge coating (CDC), to fabricate thin polymer films of the immiscible poly[2-methoxy-5-(2'-ethylhexyloxy)-p-phenylenevinylene] (MEH-PPV) and poly(methyl methacrylate) (PMMA) blends. The method is based on utilizing directional electric flow, known as electric wind, of the charged unipolar particles generated by corona discharge between a metallic needle and a bottom plate under high electric field (5-10 kV/cm). The electric flow rapidly spreads out the polymer solution on the bottom plate and subsequently forms a smooth and flat thin film over a large area within a few seconds. The method is found to be effective for fabricating uniform thin polymer films with areas larger than approximately 30 mm2. The thin films obtained by CDC exhibit unique microstructures where well-defined spherical and cylindrical domains of approximately 50 nm in diameter coexist. These nanosized domains are found to be much smaller than those in films made by conventional spin coating, which suggests that CDC is beneficial for fabricating phase-separated thin film structures with significantly increased interfacial areas. The effects of the applied voltage, tip-to-plate distance, and substrates on the film formation as well as the resulting microstructure are investigated. Furthermore, the light emitting performance of a device prepared by CDC is compared with one made by spin coating. PMID:17279712

  13. Metal matrix coated fiber composites and the methods of manufacturing such composites

    DOEpatents

    Weeks, J.K. Jr.; Gensse, C.

    1993-09-14

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.

  14. Laser-Induced Fabrication of Metallic Interlayers and Patterns in Polyimide Films

    NASA Technical Reports Server (NTRS)

    Miner, Gilda A. (Inventor); Stoakley, Diane M. (Inventor); Gaddy, Gregory A. (Inventor); Koplitz, Brent D. (Inventor); Simpson, Steven M. (Inventor); Lynch, Michael F. (Inventor); Ruffner, Samuel C. (Inventor)

    2010-01-01

    Self-metallizing polyimide films are created by doping polyamic acid solutions with metallic ions and solubilizing agents. Upon creating a film, the film is exposed to coherent light for a specific time and then cured. The resulting film has been found to have a metallic surface layer and a metallic subsurface layer (interlayer). The layer separating the metallic layer has a uniform dispersion of small metal particulates within the polymer. The layer below the interlayer has larger metal particulates uniformly distributed within the polymer. By varying the intensity or time of exposure to the coherent light, three-dimensional control of metal formation within the film is provided.

  15. METAL-MATRIX COMPOSITES AND THERMAL SPRAY COATINGS FOR EARTH MOVING MACHINES

    SciTech Connect

    D. Trent Weaver; Matthew T. Kiser

    2003-10-01

    In the 11th quarter, further testing was performed on thermal spray coatings. A component coated and fused in the 9th quarter underwent high-stress abrasive wear testing. The test successfully showed this coating could survive in a high stress, sliding wear environment as the base layer in an FGM design coating. Work on the ferrous metal-matrix composites was completed in previous quarter and therefore no update is provided.

  16. Casimir free energy and pressure for magnetic metal films

    NASA Astrophysics Data System (ADS)

    Klimchitskaya, G. L.; Mostepanenko, V. M.

    2016-07-01

    We examine the Casimir free energy and pressure of magnetic metal films, which are free standing in vacuum, sandwiched between two dielectric plates and deposited on either nonmagnetic or magnetic metallic plates. All calculations are performed using both the Drude and plasma model approaches to the Lifshitz theory. According to our results, the Casimir free energies and pressures calculated using both theoretical approaches are significantly different in the magnitude and sign even for thin films of several tens of nanometers thickness. Thus, for the Ni film of 47 nm thickness deposited on a Fe plate the obtained magnitudes of the Casimir free energy differ by the factor of 5866. We show that the Casimir free energy and pressure of a magnetic film calculated using the plasma model approach do not possess the classical limit but exponentially fast drop to zero with increasing film thickness. If the Drude model approach is used, the classical limit is reached for magnetic films of about 150 nm thickness, but the Casimir free energy remains nonzero in the limit of ideal metal, contrary to expectations. For the plasma model approach the Casimir free energy of a film vanishes in this case. Numerical computations are performed for the magnetic films made of Ni, nonmagnetic plates made of Cu and Al, and magnetic plates made of Fe using the tabulated optical data for the complex indexes of refraction of all metals. The obtained results can be used for a discrimination between the plasma and Drude model approaches in the Casimir physics and in the investigation of stability of thin films.

  17. New Approach to Ceramic/Metal-Polymer Multilayered Coatings for High Performance Dry Sliding Applications

    NASA Astrophysics Data System (ADS)

    Rempp, A.; Killinger, A.; Gadow, R.

    2012-06-01

    The combination of thermally sprayed hard coatings with a polymer based top coat leads to multilayered coating systems with tailored functionalities concerning wear resistance, friction, adhesion, wettability or specific electrical properties. The basic concept is to combine the mechanical properties of the hard base coating with the tribological or chemical abilities of the polymer top coat suitable for the respective application. This paper gives an overview of different types of recently developed multilayer coatings and their application in power transmission under dry sliding conditions. State of the art coatings for dry sliding applications in power transmission are mostly based on thin film coatings like diamond-like carbon or solid lubricants, e.g. MoS2. A new approach is the combination of thin film coatings with combined multilayer coatings. To evaluate the capability of these tribological systems, a multi-stage investigation has been carried out. In the first stage the performance of the sliding lacquers and surface topography of the steel substrate has been evaluated. In the following stage thermally sprayed hard coatings were tested in combination with different sliding lacquers. Wear resistance and friction coefficients of combined coatings were determined using a twin disc test-bed.

  18. Metals and the Integrity of a Biological Coating

    PubMed Central

    Holten-Andersen, Niels; Mates, Thomas E.; Toprak, Muhammet S.; Stucky, Galen D.; Zok, Frank W.; Waite, J. Herbert

    2009-01-01

    The cuticle of mussel byssal threads is a robust natural coating that combines high extensibility with high stiffness and hardness. In this study, fluorescence microscopy and elemental analysis were exploited to show that the 3,4-dihydroxyphenyl-l-alanine (dopa) residues of mussel foot protein-1 colocalize with Fe and Ca distributions in the cuticle of Mytilus galloprovincialis mussel byssal threads. Chelated removal of Fe and Ca from the cuticle of intact threads resulted in a 50% reduction in cuticle hardness, and thin sections subjected to the same treatment showed a disruption of cuticle integrity. Dopa-metal complexes may provide significant interactions for the integrity of composite cuticles deformed under tension. PMID:18847291

  19. Effective mineral coatings for hardening the surface of metallic materials

    NASA Astrophysics Data System (ADS)

    Kislov, S. V.; Kislov, V. G.; Skazochkin, A. V.; Bondarenko, G. G.; Tikhonov, A. N.

    2015-07-01

    The structural changes that occur in the surface and surface layers of steel 20Kh13 and titanium alloy PT-3V (Russian designation) samples after each stage of hardening due to a formed mineral surface layer are studied by optical microscopy, transmission electron microscopy, and scanning electron microscopy. Electric spark alloying, pressing, and ultrasonic processing are used to reach the effect of volume compression of the base metal and the mineral in the plastic deformation zone. As a result, applied mineral particles concentrate in preliminarily created microvoids in a thin surface layer. The surface layer thus modified acquires a high hardness and wear resistance. Durometry shows that the hardness of the processed sample surfaces increases more than twofold. Therefore, the developed technology of creating a mineral coating can be used to increase the tribological properties of the surfaces of the parts, units, and mechanisms of turbine, pump, and mining equipment, which undergo intense wear during operation.

  20. Young's Moduli of Cold and Vacuum Plasma Sprayed Metallic Coatings

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Pawlik, R.; Loewenthal, W.

    2009-01-01

    Monolithic metallic copper alloy and NiCrAlY coatings were fabricated by either the cold spray (CS) or the vacuum plasma spray (VPS) deposition processes. Dynamic elastic modulus property measurements were conducted on these monolithic coating specimens between 300 K and 1273 K using the impulse excitation technique. The Young's moduli decreased almost linearly with increasing temperature at all temperatures except in the case of the CS Cu-23%Cr-5%Al and VPS NiCrAlY, where deviations from linearity were observed above a critical temperature. It was observed that the Young's moduli for VPS Cu-8%Cr were larger than literature data compiled for Cu. The addition of 1%Al to Cu- 8%Cr significantly increased its Young's modulus by 12 to 17% presumably due to a solid solution effect. Comparisons of the Young s moduli data between two different measurements on the same CS Cu- 23%Cr-5%Al specimen revealed that the values measured in the first run were about 10% higher than those in the second run. It is suggested that this observation is due to annealing of the initial cold work microstructure resulting form the cold spray deposition process.