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Sample records for fluidized-bed column method

  1. Methods of forming a fluidized bed of circulating particles

    SciTech Connect

    Marshall, Douglas W.

    2011-05-24

    There is disclosed an apparatus for forming a fluidized bed of circulating particles. In an embodiment, the apparatus includes a bottom portion having a sidewall, the sidewall defining a curvilinear profile, and the bottom portion configured to contain a bed of particles; and a gas inlet configured to produce a column of gas to carry entrained particles therein. There is disclosed a method of forming a fluidized bed of circulating particles. In an embodiment, the method includes positioning particles within a bottom portion having a sidewall, the sidewall defining a curvilinear profile; producing a column of gas directed upwardly through a gas inlet; carrying entrained particles in the column of gas to produce a fountain of particles over the fluidized bed of circulating particles and subside in the particle bed until being directed inwardly into the column of gas within the curvilinear profile.

  2. Staged fluidized bed

    DOEpatents

    Mallon, R.G.

    1983-05-13

    The invention relates to oil shale retorting and more particularly to staged fluidized bed oil shale retorting. Method and apparatus are disclosed for narrowing the distribution of residence times of any size particle and equalizing the residence times of large and small particles in fluidized beds. Particles are moved up one fluidized column and down a second fluidized column with the relative heights selected to equalize residence times of large and small particles. Additional pairs of columns are staged to narrow the distribution of residence times and provide complete processing of the material.

  3. Spectral methods applied to fluidized bed combustors. Final report

    SciTech Connect

    Brown, R.C.; Christofides, N.J.; Junk, K.W.; Raines, T.S.; Thiede, T.D.

    1996-08-01

    The objective of this project was to develop methods for characterizing fuels and sorbents from time-series data obtained during transient operation of fluidized bed boilers. These methods aimed at determining time constants for devolatilization and char burnout using carbon dioxide (CO{sub 2}) profiles and from time constants for the calcination and sulfation processes using CO{sub 2} and sulfur dioxide (SO{sub 2}) profiles.

  4. Method for using fast fluidized bed dry bottom coal gasification

    DOEpatents

    Snell, George J.; Kydd, Paul H.

    1983-01-01

    Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500.degree.-1850.degree. F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solids are returned through an injection nozzle together with additional steam and oxygen-containing gas to an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges from about 3-15 ft/sec and is maintained at 1600.degree.-200.degree. F. temperature. This gasification arrangement provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

  5. Method of feeding particulate material to a fluidized bed

    DOEpatents

    Borio, Richard W.; Goodstine, Stephen L.

    1984-01-01

    A centrifugal spreader type feeder that supplies a mixture of particulate limestone and coal to the top of a fluidized bed reactor having a flow of air upward therethrough. Large particles of particulate matter are distributed over the upper surface of the bed to utilize the natural mixing within the bed, while fine particles are adapted to utilize an independent feeder that separates them from the large particles and injects them into the bed.

  6. Fluidized bed and method and system for gas component capture

    DOEpatents

    Krutka, Holly; Wilson, Cody; Starns, Travis

    2016-05-31

    The present disclosure is directed to a process that allows dry sorbents to remove a target constituent, such as carbon dioxide (CO.sub.2), from a gas stream. A staged fluidized bed separator enables gas and sorbent to move in opposite directions. The sorbent is loaded with target constituent in the separator. It is then transferred to a regenerator where the target constituent is stripped. The temperature of the separator and regenerator are controlled. After it is removed from the regenerator, the sorbent is then transferred back to the separator.

  7. A 2.5D Computational Method to Simulate Cylindrical Fluidized Beds

    SciTech Connect

    Li, Tingwen; Benyahia, Sofiane; Dietiker, Jeff; Musser, Jordan; Sun, Xin

    2015-02-17

    In this paper, the limitations of axisymmetric and Cartesian two-dimensional (2D) simulations of cylindrical gas-solid fluidized beds are discussed. A new method has been proposed to carry out pseudo-two-dimensional (2.5D) simulations of a cylindrical fluidized bed by appropriately combining computational domains of Cartesian 2D and axisymmetric simulations. The proposed method was implemented in the open-source code MFIX and applied to the simulation of a lab-scale bubbling fluidized bed with necessary sensitivity study. After a careful grid study to ensure the numerical results are grid independent, detailed comparisons of the flow hydrodynamics were presented against axisymmetric and Cartesian 2D simulations. Furthermore, the 2.5D simulation results have been compared to the three-dimensional (3D) simulation for evaluation. This new approach yields better agreement with the 3D simulation results than with axisymmetric and Cartesian 2D simulations.

  8. Comparison of attrition test methods: ASTM standard fluidized bed vs jet cup

    SciTech Connect

    Zhao, R.; Goodwin, J.G. Jr.; Jothimurugesan, K.; Spivey, J.J.; Gangwal, S.K.

    2000-05-01

    Attrition resistance is one of the key design parameters for catalysts used in fluidized-bed and slurry phase types of reactors. The ASTM fluidized-bed test has been one of the most commonly used attrition resistance evaluation methods; however, it requires the use of 50 g samples--a large amount for catalyst development studies. Recently a test using the jet cup requiring only 5 g samples has been proposed. In the present study, two series of spray-dried iron catalysts were evaluated using both the ASTM fluidized-bed test and a test based on the jet cup to determine this comparability. It is shown that the two tests give comparable results. This paper, by reporting a comparison of the jet-cup test with the ASTM standard, provides a basis for utilizing the more efficient jet cup with confidence in catalyst attrition studies.

  9. Fluidized bed reactor utilizing a plate support and method of operating the reactor

    SciTech Connect

    Korenberg, J.

    1984-10-09

    A bed support, and a fluidizing bed reactor incorporating the bed support, the bed support including a horizontal support surface with a centrally disposed conduit for removing tramp material and/or agglomerated material from the reactor. The horizontal support surface has fluidizing air source jet nozzles for directing pressurized air toward the area above the conduit. In a first embodiment, the conduit has downwardly diverging walls. In a second embodiment, the horizontal support surface further includes a bar grate having central fluidizing air source jet nozzles positioned within the conduit. The method of operating the fluidized bed reactor includes directing pressurized air at an angle to the horizontal support surface both for fluidizing the bed and for moving the tramp material and/or agglomerated material toward the conduit for removal from the reactor through the conduit.

  10. Phase shift method to estimate solids circulation rate in circulating fluidized beds

    SciTech Connect

    Ludlow, James Christopher; Panday, Rupen; Shadle, Lawrence J.

    2013-01-01

    While solids circulation rate is a critical design and control parameter in circulating fluidized bed (CFB) reactor systems, there are no available techniques to measure it directly at conditions of industrial interest. Cold flow tests have been conducted at NETL in an industrial scale CFB unit where the solids flow has been the topic of research in order to develop an independent method which could be applied to CFBs operating under the erosive and corrosive high temperatures and pressures of a coal fired boiler or gasifier. The dynamic responses of the CFB loop to modest modulated aeration flows in the return leg or standpipe were imposed to establish a periodic response in the unit without causing upset in the process performance. The resulting periodic behavior could then be analyzed with a dynamic model and the average solids circulation rate could be established. This method was applied to the CFB unit operated under a wide range of operating conditions including fast fluidization, core annular flow, dilute and dense transport, and dense suspension upflow. In addition, the system was operated in both low and high total solids inventories to explore the influence of inventory limiting cases on the estimated results. The technique was able to estimate the solids circulation rate for all transport circulating fluidized beds when operating above upper transport velocity, U{sub tr2}. For CFB operating in the fast fluidized bed regime (i.e., U{sub g}< U{sub tr2}), the phase shift technique was not successful. The riser pressure drop becomes independent of the solids circulation rate and the mass flow rate out of the riser does not show modulated behavior even when the riser pressure drop does.

  11. Method of burning sulfur-containing fuels in a fluidized bed boiler

    DOEpatents

    Jones, Brian C.

    1982-01-01

    A method of burning a sulfur-containing fuel in a fluidized bed of sulfur oxide sorbent wherein the overall utilization of sulfur oxide sorbent is increased by comminuting the bed drain solids to a smaller average particle size, preferably on the order of 50 microns, and reinjecting the comminuted bed drain solids into the bed. In comminuting the bed drain solids, particles of spent sulfur sorbent contained therein are fractured thereby exposing unreacted sorbent surface. Upon reinjecting the comminuted bed drain solids into the bed, the newly-exposed unreacted sorbent surface is available for sulfur oxide sorption, thereby increasing overall sorbent utilization.

  12. Apparatus, components and operating methods for circulating fluidized bed transport gasifiers and reactors

    DOEpatents

    Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

    2015-02-24

    The improvements proposed in this invention provide a reliable apparatus and method to gasify low rank coals in a class of pressurized circulating fluidized bed reactors termed "transport gasifier." The embodiments overcome a number of operability and reliability problems with existing gasifiers. The systems and methods address issues related to distribution of gasification agent without the use of internals, management of heat release to avoid any agglomeration and clinker formation, specific design of bends to withstand the highly erosive environment due to high solid particles circulation rates, design of a standpipe cyclone to withstand high temperature gasification environment, compact design of seal-leg that can handle high mass solids flux, design of nozzles that eliminate plugging, uniform aeration of large diameter Standpipe, oxidant injection at the cyclone exits to effectively modulate gasifier exit temperature and reduction in overall height of the gasifier with a modified non-mechanical valve.

  13. Fluidized bed quenching technology

    SciTech Connect

    Reynoldson, R.

    1996-12-31

    The use of fluidized beds for quenching ferrous materials is outlined and compared with the more traditional techniques commonly used in the heat treatment industry. The use of fluidized bed quenching to control distortion of metal parts is also discussed. A case study is provided to illustrate a practical application of fluidized bed quenching.

  14. Method and apparatus for improving heat transfer in a fluidized bed

    DOEpatents

    Lessor, Delbert L.; Robertus, Robert J.

    1990-01-01

    An apparatus contains a fluidized bed that includes particles of different triboelectrical types, each particle type acquiring an opposite polarity upon contact. The contact may occur between particles of the two types or between particles of etiher type and structure or fluid present in the apparatus. A fluidizing gas flow is passed through the particles to produce the fluidized bed. Immersed within the bed are electrodes. An alternating EMF source connected to the electrodes applies an alternating electric field across the fluidized bed to cause particles of the first type to move relative to particles of the second type and relative to the gas flow. In a heat exchanger incorporating the apparatus, the electrodes are conduits conveying a fluid to be heated. The two particle types alternately contact each conduit to transfer heat from a hot gas flow to the second fluid within the conduit.

  15. Development of a new method for improving load turndown in fluidized bed combustors: Final report

    SciTech Connect

    Brown, R.C.

    1988-12-01

    The objective of this research was to investigate a new concept in fluidized bed design that improves load turndown capability. This improvement is accomplished by independently controlling heat transfer and combustion in the combustor. The design consists of two fluidized beds, one central and one annular. The central bed serves as the combustion bed. The annular bed is fluidized separately from the combustion bed and its level of fluidization determine the overall heat transfer rate from the combustion bed to the surrounding water jacket. Early theoretical considerations suggested a load turndown exceeding ten was possible for this design. This research consisted of three major phases: development of a computational model to predict heat transfer in the two-bed combustor, heat transfer measurements in hot-and-cold flow models of the combustor, and combustion tests in an optimally designed combustor. The computation model was useful in selecting the design of the combustor. Annular bed width and particle sizes were chosen with the aid of the model. The heat transfer tests were performed to determine if the existing correlations for fluidized bed heat transfer coefficients were sufficiently accurate for high aspect ratio fluidized beds (such as the annular bed in the combustor). Combustion tests were performed in an optimally designed combustor. Three fuel forms were used: double screened, crushed coal, coal-water-limestone mixtures (CWLM), and coal-limestone briquettes. 18 refs., 30 figs., 8 tabs.

  16. Fluidized bed calciner apparatus

    DOEpatents

    Owen, Thomas J.; Klem, Jr., Michael J.; Cash, Robert J.

    1988-01-01

    An apparatus for remotely calcining a slurry or solution feed stream of toxic or hazardous material, such as ammonium diurante slurry or uranyl nitrate solution, is disclosed. The calcining apparatus includes a vertical substantially cylindrical inner shell disposed in a vertical substantially cylindrical outer shell, in which inner shell is disposed a fluidized bed comprising the feed stream material to be calcined and spherical beads to aid in heat transfer. Extending through the outer and inner shells is a feed nozzle for delivering feed material or a cleaning chemical to the beads. Disposed in and extending across the lower portion of the inner shell and upstream of the fluidized bed is a support member for supporting the fluidized bed, the support member having uniform slots for directing uniform gas flow to the fluidized bed from a fluidizing gas orifice disposed upstream of the support member. Disposed in the lower portion of the inner shell are a plurality of internal electric resistance heaters for heating the fluidized bed. Disposed circumferentially about the outside length of the inner shell are a plurality of external heaters for heating the inner shell thereby heating the fluidized bed. Further, connected to the internal and external heaters is a means for maintaining the fluidized bed temperature to within plus or minus approximately 25.degree. C. of a predetermined bed temperature. Disposed about the external heaters is the outer shell for providing radiative heat reflection back to the inner shell.

  17. Hybrid fluidized bed combuster

    DOEpatents

    Kantesaria, Prabhudas P.; Matthews, Francis T.

    1982-01-01

    A first atmospheric bubbling fluidized bed furnace is combined with a second turbulent, circulating fluidized bed furnace to produce heat efficiently from crushed solid fuel. The bed of the second furnace receives the smaller sizes of crushed solid fuel, unreacted limestone from the first bed, and elutriated solids extracted from the flu gases of the first bed. The two-stage combustion of crushed solid fuel provides a system with an efficiency greater than available with use of a single furnace of a fluidized bed.

  18. Method of removing sulfur emissions from a fluidized-bed combustion process

    DOEpatents

    Vogel, Gerhard John; Jonke, Albert A.; Snyder, Robert B.

    1978-01-01

    Alkali metal or alkaline earth metal oxides are impregnated within refractory support material such as alumina and introduced into a fluidized-bed process for the combustion of coal. Sulfur dioxide produced during combustion reacts with the metal oxide to form metal sulfates within the porous support material. The support material is removed from the process and the metal sulfate regenerated to metal oxide by chemical reduction. Suitable pore sizes are originally developed within the support material by heat-treating to accommodate both the sulfation and regeneration while still maintaining good particle strength.

  19. Fluidized-bed development at JPL

    NASA Technical Reports Server (NTRS)

    Hsu, G.

    1986-01-01

    Silicon deposition on silicon seed particles by silane pyrolysis in a fluidized bed reactor (FBR) was investigated as a low cost, high throughput method to produce high purity polysilicon for solar cell applications. The emphasis of the research is fundamental understanding of fluidized bed silicon deposition. The mechanisms involved were modeled as a six-path process: heterogeneous deposition; homogeneous decomposition; coalescence; coagulation; scavenging; and chemical vapor deposition growth on fines.

  20. Fluidized bed coal desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.

    1983-01-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  1. Pressurized fluidized bed reactor and a method of operating the same

    DOEpatents

    Isaksson, J.

    1996-02-20

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine. 1 fig.

  2. Pressurized fluidized bed reactor and a method of operating the same

    DOEpatents

    Isaksson, Juhani

    1996-01-01

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine.

  3. Large-Scale Simulations of Realistic Fluidized Bed Reactors using Novel Numerical Methods

    NASA Astrophysics Data System (ADS)

    Capecelatro, Jesse; Desjardins, Olivier; Pepiot, Perrine; National Renewable Energy Lab Collaboration

    2011-11-01

    Turbulent particle-laden flows in the form of fluidized bed reactors display good mixing properties, low pressure drops, and a fairly uniform temperature distribution. Understanding and predicting the flow dynamics within the reactor is necessary for improving the efficiency, and providing technologies for large-scale industrialization. A numerical strategy based on an Eulerian representation of the gas phase and Lagrangian tracking of the particles is developed in the framework of NGA, a high- order fully conservative parallel code tailored for turbulent flows. The particles are accounted for using a point-particle assumption. Once the gas-phase quantities are mapped to the particle location a conservative, implicit diffusion operation smoothes the field. Normal and tangential collisions are handled via soft-sphere model, modified to allow the bed to reach close packing at rest. The pressure drop across the bed is compared with theory to accurately predict the minimum fluidization velocity. 3D simulations of the National Renewable Energy Lab's 4-inch reactor are then conducted. Tens of millions of particles are tracked. The reactor's geometry is modeled using an immersed boundary scheme. Statistics for volume fraction, velocities, bed expansion, and bubble characteristics are analyzed and compared with experimental data.

  4. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, A.G.; Patel, J.G.

    1987-05-12

    An apparatus and process are disclosed for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance. 2 figs.

  5. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1987-05-12

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  6. Control methods for mitigating biomass ash-related problems in fluidized beds.

    PubMed

    Vamvuka, D; Zografos, D; Alevizos, G

    2008-06-01

    Embodiment of biomass combustion technologies in the Cretan energy system will play an important role and will contribute to the local development. The main biomass fuels of Crete are the agricultural residues olive kernel and olive tree wood. Future applications of these biofuels may create, among others, operational problems related to ash effects. In this regard, the thermal behavior of the ashes during lab-scale fluidized bed combustion tests was examined, in terms of slagging/fouling and agglomeration of bed material. Control methodologies for mitigating ash problems were applied, such as leaching the raw fuels with water and using different mineral additives during combustion. The ashes and the bed material were characterized in terms of mineralogical, chemical and morphological analyses and the slagging/fouling and agglomeration propensities were determined. The results showed that fly ashes were rich in Ca, Si and Fe minerals and contained substantial amounts of alkali, falling within the range of "certain or probable slagging/fouling". Leaching of the raw fuels with water resulted in a significant reduction of the problematic elements K, Na, Cl and S in the fly ashes. The use of fuel additives decreased the concentrations of alkali and iron minerals in the fly ashes. With clay additives calcium compounds were enriched in the bottom ash, while with carbonate additives they were enriched in the fly ash. Fuel additives or water leaching reduced the slagging/fouling potential due to alkali. Under the conditions of the combustion tests, no signs of ash deposition or bed agglomeration were noticed. PMID:17826986

  7. Fluidized-bed combustion

    SciTech Connect

    Botros, P E

    1990-04-01

    This report describes the activities of the Morgantown Energy Technology Center's research and development program in fluidized-bed combustion from October 1, 1987, to September 30, 1989. The Department of Energy program involves atmospheric and pressurized systems. Demonstrations of industrial-scale atmospheric systems are being completed, and smaller boilers are being explored. These systems include vortex, multi-solid, spouted, dual-sided, air-cooled, pulsed, and waste-fired fluidized-beds. Combustion of low-rank coal, components, and erosion are being studied. In pressurized combustion, first-generation, combined-cycle power plants are being tested, and second-generation, advanced-cycle systems are being designed and cost evaluated. Research in coal devolatilization, metal wastage, tube corrosion, and fluidization also supports this area. 52 refs., 24 figs., 3 tabs.

  8. Fluidized bed charcoal particle production system

    SciTech Connect

    Sowards, N.K.

    1985-04-09

    A fluidized bed charcoal particle production system, including apparatus and method, wherein pieces of combustible waste, such as sawdust, fragments of wood, etc., are continuously disposed within a fluidized bed of a pyrolytic vessel. Preferably, the fluidized bed is caused to reach operating temperatures by use of an external pre-heater. The fluidized bed is situated above an air delivery system at the bottom of the vessel, which supports pyrolysis within the fluidized bed. Charcoal particles are thus formed within the bed from the combustible waste and are lifted from the bed and placed in suspension above the bed by forced air passing upwardly through the bed. The suspended charcoal particles and the gaseous medium in which the particles are suspended are displaced from the vessel into a cyclone mechanism where the charcoal particles are separated. The separated charcoal particles are quenched with water to terminate all further charcoal oxidation. The remaining off-gas is burned and, preferably, the heat therefrom used to generate steam, kiln dry lumber, etc. Preferably, the bed material is continuously recirculated and purified by removing tramp material.

  9. Particle withdrawal from fluidized bed systems

    DOEpatents

    Salvador, Louis A.; Andermann, Ronald E.; Rath, Lawrence K.

    1982-01-01

    Method and apparatus for removing ash formed within, and accumulated at the lower portion of, a fluidized bed coal gasification reactor vessel. A supplemental fluidizing gas, at a temperature substantially less than the average fluidized bed combustion operating temperature, is injected into the vessel and upwardly through the ash so as to form a discrete thermal interface region between the fluidized bed and the ash. The elevation of the interface region, which rises with ash accumulation, is monitored by a thermocouple and interrelated with a motor controlled outlet valve. When the interface rises above the temperature indicator, the valve opens to allow removal of some of the ash, and the valve is closed, or positioned at a minimum setting, when the interface drops to an elevation below that of the thermocouple.

  10. Fluidized bed boiler feed system

    DOEpatents

    Jones, Brian C.

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  11. Burning waste with FBC. [Fluidized Bed Combustion

    SciTech Connect

    Salaff, S.

    1991-11-01

    This article examines fluidized bed combustion as a method of choice for disposing for waste economically and within the bounds of rigid environmental standards. The topics discussed in the article include technology scaleup, wood and fossil wastes, municipal and hospital wastes, fuel flexibility, and a sidebar on the fluidized bed combustion technology. The waste fuels of major interest are various low grade liquid and solid residues from the coal, oil, forest products and automotive industries, as well as post-harvest biomass and municipal refuse.

  12. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1995-04-25

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figs.

  13. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1995-01-01

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  14. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1996-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves.

  15. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.

    1993-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  16. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1996-02-27

    A fluidized bed reactor system is described which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves. 3 figs.

  17. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.

    1993-12-14

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase is described. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figures.

  18. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-08-01

    The general specifications for a Pulsed Atmospheric Fluidized Bed Combustor Design Report (PAFBC) plant are presented. The design tasks for the PAFBC are described in the following areas: Coal/Limestone preparation and feed system; pulse combustor; fluidized bed; boiler parts; and ash handling system.

  19. Combustion in fluidized beds

    SciTech Connect

    Dry, F.J.; La Nauze, R.D. )

    1990-07-01

    Circulating fluidized-bed (CFB) combustion systems have become popular since the late 1970s, and, given the current level of activity in the area,it is clear that this technology has a stable future in the boiler market. For standard coal combustion applications, competition is fierce with mature pulverized-fuel-based (PF) technology set to maintain a strong profile. CFB systems, however, can be more cost effective than PF systems when emission control is considered, and, as CFB technology matures, it is expected that an ever-increasing proportion of boiler installations will utilize the CFB concept. CFB systems have advantages in the combustion of low-grade fuels such as coal waste and biomass. In competition with conventional bubbling beds, the CFB boiler often demonstrates superior carbon burn-out efficiency. The key to this combustion technique is the hydrodynamic behavior of the fluidized bed. This article begins with a description of the fundamental fluid dynamic behavior of the CFB system. This is followed by an examination of the combustion process in such an environment and a discussion of the current status of the major CFB technologies.

  20. Fast fluidized bed steam generator

    DOEpatents

    Bryers, Richard W.; Taylor, Thomas E.

    1980-01-01

    A steam generator in which a high-velocity, combustion-supporting gas is passed through a bed of particulate material to provide a fluidized bed having a dense-phase portion and an entrained-phase portion for the combustion of fuel material. A first set of heat transfer elements connected to a steam drum is vertically disposed above the dense-phase fluidized bed to form a first flow circuit for heat transfer fluid which is heated primarily by the entrained-phase fluidized bed. A second set of heat transfer elements connected to the steam drum and forming the wall structure of the furnace provides a second flow circuit for the heat transfer fluid, the lower portion of which is heated by the dense-phase fluidized bed and the upper portion by the entrained-phase fluidized bed.

  1. Fluidized-bed combustion reduces atmospheric pollutants

    NASA Technical Reports Server (NTRS)

    Jonke, A. A.

    1972-01-01

    Method of reducing sulfur and nitrogen oxides released during combustion of fossil fuels is described. Fuel is burned in fluidized bed of solids with simultaneous feeding of crushed or pulverized limestone to control emission. Process also offers high heat transfer rates and efficient contacting for gas-solid reactions.

  2. Fluidized bed combustor modeling

    NASA Technical Reports Server (NTRS)

    Horio, M.; Rengarajan, P.; Krishnan, R.; Wen, C. Y.

    1977-01-01

    A general mathematical model for the prediction of performance of a fluidized bed coal combustor (FBC) is developed. The basic elements of the model consist of: (1) hydrodynamics of gas and solids in the combustor; (2) description of gas and solids contacting pattern; (3) kinetics of combustion; and (4) absorption of SO2 by limestone in the bed. The model is capable of calculating the combustion efficiency, axial bed temperature profile, carbon hold-up in the bed, oxygen and SO2 concentrations in the bubble and emulsion phases, sulfur retention efficiency and particulate carry over by elutriation. The effects of bed geometry, excess air, location of heat transfer coils in the bed, calcium to sulfur ratio in the feeds, etc. are examined. The calculated results are compared with experimental data. Agreement between the calculated results and the observed data are satisfactory in most cases. Recommendations to enhance the accuracy of prediction of the model are suggested.

  3. Development of methods to predict agglomeration and deposition in fluidized-bed combustion systems (FBCS). Topical report

    SciTech Connect

    Mann, M.D.; Henderson, A.K.; Swanson, M.L.; Allan, S.E.

    1996-02-01

    The successful design and operation of advanced combustion systems require the ability to control and mitigate ash-related problems. The major ash-related problems are slag flow control, slag attack on the refractory, ash deposition on heat-transfer surfaces, corrosion and erosion of equipment materials, and emissions control. These problems are the result of physical and chemical interactions of the fuels, bed materials, and system components. The interactions that take place and ultimately control ash behavior in fluidized-bed combustion (FBC) systems are controlled by the abundance and association of the inorganic components in coal and by the system conditions. Because of the complexity of the materials and processes involved, the design and operations engineer often lacks the information needed to predict ash behavior and reduce ash-related problems. The deposition of ashes from the fluidized bed combustion of lignite and petroleum coke is described in this paper.

  4. Control of acid gases using a fluidized bed adsorber.

    PubMed

    Chiang, Bo-Chin; Wey, Ming-Yen; Yeh, Chia-Lin

    2003-08-01

    During incineration, secondary pollutants such as acid gases, organic compounds, heavy metals and particulates are generated. Among these pollutants, the acid gases, including sulfur oxides (SO(x)) and hydrogen chloride (HCl), can cause corrosion of the incinerator piping and can generate acid rain after being emitted to the atmosphere. To address this problem, the present study used a novel combination of air pollution control devices (APCDs), composed of a fluidized bed adsorber integrated with a fabric filter. The major objective of the work is to demonstrate the performance of a fluidized bed adsorber for removal of acid gases from flue gas of an incinerator. The adsorbents added in the fluidized bed adsorber were mainly granular activated carbon (AC; with or without chemical treatment) and with calcium oxide used as an additive. The advantages of a fluidized bed reactor for high mass transfer and high gas-solid contact can enhance the removal of acid gases when using a dry method. On the other hand, because the fluidized bed can filter particles, fine particles prior to and after passing through the fluidized bed adsorber were investigated. The competing adsorption on activated carbon between different characteristics of pollutants was also given preliminary discussion. The results indicate that the removal efficiencies of the investigated acid gases, SO(2) and HCl, are higher than 94 and 87%, respectively. Thus, a fluidized bed adsorber integrated with a fabric filter has the potential to replace conventional APCDs, even when there are other pollutants at the same time. PMID:12935758

  5. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, J.

    1996-03-19

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine. 1 fig.

  6. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, Juhani

    1996-01-01

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine.

  7. Control of bed height in a fluidized bed gasification system

    DOEpatents

    Mehta, Gautam I.; Rogers, Lynn M.

    1983-12-20

    In a fluidized bed apparatus a method for controlling the height of the fdized bed, taking into account variations in the density of the bed. The method comprises taking simultaneous differential pressure measurements at different vertical elevations within the vessel, averaging the differential pressures, determining an average fluidized bed density, then periodically calculating a weighting factor. The weighting factor is used in the determination of the actual bed height which is used in controlling the fluidizing means.

  8. Control of a Circulating Fluidized Bed

    SciTech Connect

    Shim, Hoowang; Rickards, Gretchen; Famouri, Parviz; Turton, Richard; Sams, W. Neal; Koduro, Praveen; Patankar, Amol; Davari, Assad; Lawson, Larry; Boyle, Edward J.

    2001-11-06

    Two methods for optimally controlling the operation of a circulating fluidized bed are being investigated, neural network control and Kalman filter control. The neural network controls the solids circulation rate by adjusting the flow of move air in the non-mechanical valve. Presented is the method of training the neural network from data generated by the circulating fluidized bed (CFB), the results of a sensitivity study indicating that adjusting the move air can control solids flow, and the results of controlling solids circulation rate. The Kalman filter approach uses a dynamic model and a measurement model of the standpipe section of the CFB. Presented are results showing that a Kalman filter can successfully find the standpipe bed height.

  9. Reactor for fluidized bed silane decomposition

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1989-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  10. Zone heating for fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1987-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower reaction zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  11. Fines in fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G.; Hogle, R.; Rohatgi, N.; Morrison, A.

    1984-01-01

    Silicon deposition on silicon seed particles by silane pyrolysis in a fluidized-bed reactor is investigated as a low-cost, high-throughput method to produce high-purity polysilicon for solar-cell applications. Studies of fines, particles 0.1-10 microns diam, initiated from homogeneous decomposition in the reactor were conducted using 2 and 6-in-diam fluidized beds. The studies show functional dependences of fines elutriation on silane feed concentration, temperature, gas velocity, and bubble size. The observation that the fines elutriation is generally below 10 percent of the silicon-in-silane feed is attributed to scavenging by large particles in an environment of less free space for homogeneous nucleation. Preliminary results suggest that, with proper conditions and distributor design, high-silane-concentration (over 50 percent SiH4 in H2) feed may be used.

  12. Dual Fluidized Bed Biomass Gasification

    SciTech Connect

    2005-09-30

    The dual fluidized bed reactor is a recirculating system in which one half of the unit operates as a steam pyrolysis device for biomass. The pyrolysis occurs by introducing biomass and steam to a hot fluidized bed of inert material such as coarse sand. Syngas is produced during the pyrolysis and exits the top of the reactor with the steam. A crossover arm, fed by gravity, moves sand and char from the pyrolyzer to the second fluidized bed. This sand bed uses blown air to combust the char. The exit stream from this side of the reactor is carbon dioxide, water and ash. There is a second gravity fed crossover arm to return sand to the pyrolysis side. The recirculating action of the sand and the char is the key to the operation of the dual fluidized bed reactor. The objective of the project was to design and construct a dual fluidized bed prototype reactor from literature information and in discussion with established experts in the field. That would be appropriate in scale and operation to measure the relative performance of the gasification of biomass and low ranked coals to produce a high quality synthesis gas with no dilution from nitrogen or combustion products.

  13. 10 CFR 503.10 - Use of fluidized bed combustion not feasible-general requirement for permanent exemptions.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 10 Energy 4 2011-01-01 2011-01-01 false Use of fluidized bed combustion not feasible-general... FUELS NEW FACILITIES General Requirements for Exemptions § 503.10 Use of fluidized bed combustion not... finds on a site-specific or generic basis that use of a method of fluidized bed combustion of...

  14. Distributor for multistage fluidized beds

    SciTech Connect

    Wormser, A.

    1992-06-16

    This patent describes a multibed fluidized bed system. It comprises a fluidized bed vessel having a casing surrounding a first distributor and a second distributor downstream from the first distributor; a first bed material placed on the first distributor and a second bed material placed on the second distributor; each of the bed materials having an angle of repose; and wherein the angle formed by the substantially straight elongated tubular passages and the upper surface is less than the angle of repose of the second bed material.

  15. Fluidized Bed Asbestos Sampler Design and Testing

    SciTech Connect

    Karen E. Wright; Barry H. O'Brien

    2007-12-01

    A large number of samples are required to characterize a site contaminated with asbestos from previous mine or other industrial operations. Current methods, such as EPA Region 10’s glovebox method, or the Berman Elutriator method are time consuming and costly primarily because the equipment is difficult to decontaminate between samples. EPA desires a shorter and less costly method for characterizing soil samples for asbestos. The objective of this was to design and test a qualitative asbestos sampler that operates as a fluidized bed. The proposed sampler employs a conical spouted bed to vigorously mix the soil and separate fine particulate including asbestos fibers on filters. The filters are then analyzed using transmission electron microscopy for presence of asbestos. During initial testing of a glass prototype using ASTM 20/30 sand and clay fines as asbestos surrogates, fine particulate adhered to the sides of the glass vessel and the tubing to the collection filter – presumably due to static charge on the fine particulate. This limited the fines recovery to ~5% of the amount added to the sand surrogate. A second prototype was constructed of stainless steel, which improved fines recovery to about 10%. Fines recovery was increased to 15% by either humidifying the inlet air or introducing a voltage probe in the air space above the sample. Since this was not a substantial improvement, testing using the steel prototype proceeded without using these techniques. Final testing of the second prototype using asbestos suggests that the fluidized bed is considerably more sensitive than the Berman elutriator method. Using a sand/tremolite mixture with 0.005% tremolite, the Berman elutriator did not segregate any asbestos structures while the fluidized bed segregated an average of 11.7. The fluidized bed was also able to segregate structures in samples containing asbestos at a 0.0001% concentration, while the Berman elutriator method did not detect any fibers at this

  16. Three-zonal engineering method of heat calculation for fluidized bed furnaces based on data on commercial investigations of heat generation distribution during biomass combustion

    NASA Astrophysics Data System (ADS)

    Litun, D. S.; Ryabov, G. A.

    2016-02-01

    A three-zonal method of heat calculation of furnaces for combustion of biomass and low-caloric fuel in the fluidized bed is described. The method is based on equations of thermal and material balances that account for heat generation by fuel in the zone, heat-and-mass transfer heat exchange between the furnace media and surfaces that bound the zone, and heat-and-mass transfer between furnace zones. The calculation procedure for heat generation by fuel in the fluidized bed (FB) using the heat generation portion by the fuel is proposed. Based on commercial investigations, the main factors that affect the average temperature in the FB and the portion of fuel heat that is released in the FB are determined. Results of commercial investigations showed that the airflow coefficient in the FB should be recognized as the main operation parameter that affects the average temperature in the FB and, consequently, heat generation in the FB. The gas flow rate in the FB can be marked out as the second factor that affects the consumption degree of oxidizer supplied in the FB. Commercial investigations revealed that mixing is affected by the gas flow rate in the FB and the bed material particle size, which may be changed during the boiler operation because of the agglomeration of particles of sand and ash. The calculation processing of commercial investigations on a KM-75-40M boiler of a CHP-3 of an Arkhangelsk Pulp and Paper Mill (APPM), which was carried out using the inverse problem procedure by means of a developed computer program, determined the range of the fuel heat release share in the FB, which was 0.26-0.45 at an excess air factor of 0.59-0.93 in the bed, and the heat release share in the maximum temperature zone in the total heat release in the superbed space. The heat release share in the bed is determined as an approximating function of the excess air factor in the bed and the fluidization number. The research results can be used during designing boilers with the

  17. Fluidized-Bed Reactor System

    NASA Technical Reports Server (NTRS)

    Morrison, A. D.

    1985-01-01

    Gas pyrolysis in hot fluidized beds minimized by use of selectively filtered radiation and parabolic cavity. Reactor is parabolic cavity of two or more axes in which light emanating from one axis bounces off walls of cavity and passes through object axis to heat sample.

  18. Char binder for fluidized beds

    DOEpatents

    Borio, Richard W.; Accortt, Joseph I.

    1981-01-01

    An arrangement that utilizes agglomerating coal as a binder to bond coal fines and recycled char into an agglomerate mass that will have suitable retention time when introduced into a fluidized bed 14 for combustion. The simultaneous use of coal for a primary fuel and as a binder effects significant savings in the elimination of non-essential materials and processing steps.

  19. Apparatus and process for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1985-10-01

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  20. Effect of cobalt addition on the liquid-phase sintering of W-Cu prepared by the fluidized bed reduction method

    SciTech Connect

    Joo, S.K.; Lee, S.W.; Ihn, T.H. . Dept. of Metallurgy)

    1994-08-01

    A new process, fluidized bed reduction (FBR) method, was applied for fabrication of uniform W-Cu sintered material. Liquid-phase sintering was carried out to obtain fully densified W-Cu composite, and the effect of cobalt addition on the sintering behavior was investigated. It was found that fully densified material could not be obtained even after sintering at 1,200 C for 4 hours in the case of 75W-25Cu, while more than 96 pct density could be obtained as soon as the sintering temperature reached 1,200 C when 0.5 wt pct cobalt was added prior to the sintering. It has been found that the wetting angle of the liquid copper is reduced significantly by the addition of cobalt, and the formation reaction of Co[sub 7]W[sub 6] intermetallic compound at the surface of the tungsten powder is mainly responsible for the enhancement of the densification process.

  1. Effect of cobalt addition on the liquid-phase sintering of W-Cu prepared by the fluidized bed reduction method

    NASA Astrophysics Data System (ADS)

    Joo, Seung-Ki; Lee, Seok-Woon; Ihn, Tae-Hyoung

    1994-08-01

    A new process, fluidized bed reduction (FBR) method, was applied for fabrication of uniform W-Cu sintered material. Liquid-phase sintering was carried out to obtain fully densified W-Cu composite, and the effect of cobalt addition on the sintering behavior was investigated. It was found that fully densified material could not be obtained even after sintering at 1200 °C for 4 hours in the case of 75W-25Cu, while more than 96 pct density could be obtained as soon as the sintering temperature reached 1200 °C when 0.5 wt pct cobalt was added prior to the sintering. It has been found that the wetting angle of the liquid copper is reduced significantly by the addition of cobalt, and the formation reaction of Co7W6 intermetallic compound at the surface of the tungsten powder is mainly responsible for the enhancement of the densification process.

  2. Method of and apparatus for preheating pressurized fluidized bed combustor and clean-up subsystem of a gas turbine power plant

    DOEpatents

    Cole, Rossa W.; Zoll, August H.

    1982-01-01

    In a gas turbine power plant having a pressurized fluidized bed combustor, gas turbine-air compressor subsystem and a gas clean-up subsystem interconnected for fluid flow therethrough, a pipe communicating the outlet of the compressor of the gas turbine-air compressor subsystem with the interior of the pressurized fluidized bed combustor and the gas clean-up subsystem to provide for flow of compressed air, heated by the heat of compression, therethrough. The pressurized fluidized bed combustor and gas clean-up subsystem are vented to atmosphere so that the heated compressed air flows therethrough and loses heat to the interior of those components before passing to the atmosphere.

  3. Validation of a 2.5D CFD model for cylindrical gas–solids fluidized beds

    SciTech Connect

    Li, Tingwen

    2015-09-25

    The 2.5D model recently proposed by Li et al. (Li, T., Benyahia, S., Dietiker, J., Musser, J., and Sun, X., 2015. A 2.5D computational method to simulate cylindrical fluidized beds. Chemical Engineering Science. 123, 236-246.) was validated for two cylindrical gas-solids bubbling fluidized bed systems. Different types of particles tested under various flow conditions were simulated using the traditional 2D model and the 2.5D model. Detailed comparison against the experimental measurements on solid concentration and velocity were conducted. Comparing to the traditional Cartesian 2D flow simulation, the 2.5D model yielded better agreement with the experimental data especially for the solid velocity prediction in the column wall region.

  4. Validation of a 2.5D CFD model for cylindrical gas–solids fluidized beds

    DOE PAGESBeta

    Li, Tingwen

    2015-09-25

    The 2.5D model recently proposed by Li et al. (Li, T., Benyahia, S., Dietiker, J., Musser, J., and Sun, X., 2015. A 2.5D computational method to simulate cylindrical fluidized beds. Chemical Engineering Science. 123, 236-246.) was validated for two cylindrical gas-solids bubbling fluidized bed systems. Different types of particles tested under various flow conditions were simulated using the traditional 2D model and the 2.5D model. Detailed comparison against the experimental measurements on solid concentration and velocity were conducted. Comparing to the traditional Cartesian 2D flow simulation, the 2.5D model yielded better agreement with the experimental data especially for the solidmore » velocity prediction in the column wall region.« less

  5. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-05-01

    During this first quarter, a lab-scale water-cooled pulse combustor was designed, fabricated, and integrated with old pilot-scale PAFBC test systems. Characterization tests on this pulse combustor firing different kinds of fuel -- natural gas, pulverized coal and fine coal -- were conducted (without fluidized bed operation) for the purpose of finalizing PAFBC full-scale design. Steady-state tests were performed. Heat transfer performance and combustion efficiency of a coal-fired pulse combustor were evaluated.

  6. Capacitively-Heated Fluidized Bed

    NASA Technical Reports Server (NTRS)

    Mchale, E. J.

    1982-01-01

    Fluidized-bed chamber in which particles in bed are capacitively heated produces high yields of polycrystalline silicon for semiconductor devices. Deposition of unrecoverable silicon on chamber wall is reduced, and amount of recoverable silicon depositing on seed particles in bed is increased. Particles also have a size and density suitable for direct handling without consolidation, unlike silicon dust produced in heated-wall chambers.

  7. Review: granulation and fluidized beds

    SciTech Connect

    Kono, H.

    1981-01-01

    The history of granulation techniques is very long; however, the systematic study of the granulation phenomenon began only after 1950. The first, distinguished paper treating the fundamental binding mechanism of granules was published by Rumpf in 1958. Although there are several binding forces, the discussion in this paper is confined to granulation involving the capillary energy of a liquid-particle system. This technique has been applied widely and successfully to various fields of powder technology because of its advantages of simplicity and economy (ref. 2). Granules with diameters larger than 5 mm can be prepared efficiently by rotating-type granulators, such as a pan or a trommel (ref. 3, 4, 5). On the other hand, the purpose of fluidized-bed granulators (hereafter abbreviated as FBG) is to produce small granules with diameters from 0.3 to 3 mm (ref. 6). Because it contains a small amount of liquid, a fluidized-bed granulator has a fluidization state differing significantly from that of an ordinary fluidized bed. The dispersion of liquid and powder in the bed plays an important role in the granulation mechanism. This mechanism is compared to that of pan granulators, and the differences in characteristics are discussed.

  8. Fluidized bed combustion tested for Turkish oil shales

    SciTech Connect

    Not Available

    1986-09-01

    About 7.5 billion tons of lignite and 5 billion tons of oil shale deposits are potential energy sources and therefore potential air pollution sources for Turkey. The low calorific value, and high ash and sulfur contents of these fuels render fluidized bed combustion a promising method of utilization. A fluidized bed combustion system with a nominal capacity of 418,000 to 627,000 kilojoules per hour for producing hot water has been designed and constructed at Istanbul Technical University. This paper lists the important characteristics of the main Turkish lignite and oil shale reserves, and the specifications of the pilot-scale fluidized-bed combustor designed to burn these fuels.

  9. Fluidized-Bed Reactor With Zone Heating

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1989-01-01

    Deposition of silicon on wall suppressed. In new fluidized bed, silicon seed particles heated in uppermost zone of reactor. Hot particles gradually mix with lower particles and descend through fluidized bed. Lower wall of vessel kept relatively cool. Because silane enters at bottom and circulates through reactor pyrolized to silicon at high temperatures, silicon deposited on particles in preference wall. Design of fluidized bed for production of silicon greatly reduces tendency of silicon to deposit on wall of reaction vessel.

  10. Agglomeration-Free Distributor for Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Ouyang, F.; Sinica, A.; Levenspiel, O.

    1986-01-01

    New gas distributor for fluidized beds prevents hot particles from reacting on it and forming hard crust. In reduction of iron ore in fluidized bed, ore particles do not sinter on distributor and perhaps clog it or otherwise interfere with gas flow. Distributor also relatively cool. In fluidized-bed production of silicon, inflowing silane does not decompose until within bed of hot silicon particles and deposits on them. Plates of spiral distributor arranged to direct incoming gas into spiral flow. Turbulence in flow reduces frequency of contact between fluidized-bed particles and distributor.

  11. Fluidized bed regenerators for Brayton cycles

    NASA Technical Reports Server (NTRS)

    Nichols, L. D.

    1975-01-01

    A recuperator consisting of two fluidized bed regenerators with circulating solid particles is considered for use in a Brayton cycle. These fluidized beds offer the possibility of high temperature operation if ceramic particles are used. Calculations of the efficiency and size of fluidized bed regenerators for typical values of operating parameters were made and compared to a shell and tube recuperator. The calculations indicate that the fluidized beds will be more compact than the shell and tube as well as offering a high temperature operating capability.

  12. Fluidized bed regenerators for Brayton cycles

    NASA Technical Reports Server (NTRS)

    Nichols, L. D.

    1975-01-01

    A recuperator consisting of two fluidized bed regenerators with circulating solid particles is considered for use in a Brayton cycle. These fluidized beds offer the possibility of high temperature operation if ceramic particles are used. Calculations of the efficiency and size of fluidized bed regenerators for typical values of operating parameters have been made and compared to a shell and tube recuperator. The calculations indicate that the fluidized beds will be more compact than the shell and tube as well as offering a high temperature operating capability.

  13. Fluidization onset and expansion of gas-solid fluidized beds

    SciTech Connect

    Jones, O.C.; Shin, T.S.

    1984-08-01

    A simple, mass conservation-based, kinematic model is presented for accurately predicting both the onset of fluidization and the degree of (limit of) bed expansion in bubbling gas-solid fluidized beds. The model is consistant with inception correlations exisiting in the literature. Since the method has a sound physical basis, it might be expected to provide scaling between laboratory-scale fluidized beds and large-scale systems. This scaling ability, however, remains to be demonstrated as does the application to pressurized systems and where the terminal Reynolds numbers exceed 1000, (Archimedes numbers over about 3.2 x 10/sup 5/).

  14. Next generation fluidized bed granulator automation.

    PubMed

    Rantanen, J; Känsäkoski, M; Suhonen, J; Tenhunen, J; Lehtonen, S; Rajalahti, T; Mannermaa, J P; Yliruusi, J

    2000-01-01

    A system for fluidized bed granulator automation with in-line multichannel near infrared (NIR) moisture measurement and a unique air flow rate measurement design was assembled, and the information gained was investigated. The multivariate process data collected was analyzed using principal component analysis (PCA). The test materials (theophylline and microcrystalline cellulose) were granulated and the calibration behavior of the multichannel NIR set-up was evaluated against full Fourier Transform (FT) NIR spectra. Accurate and reliable process air flow rate measurement proved critical in controlling the granulation process. The process data describing the state of the process was projected in two dimensions, and the information from various trend charts was outlined simultaneously. The absorbence of test material at correction wavelengths (NIR region) and the nature of material-water interactions affected the detected in-line NIR water signal. This resulted in different calibration models for the test materials. Development of process analytical methods together with new data visualization algorithms creates new tools for in-process control of the fluidized bed granulation. PMID:14727843

  15. Fluidized bed deposition of diamond

    DOEpatents

    Laia, Jr., Joseph R.; Carroll, David W.; Trkula, Mitchell; Anderson, Wallace E.; Valone, Steven M.

    1998-01-01

    A process for coating a substrate with diamond or diamond-like material including maintaining a substrate within a bed of particles capable of being fluidized, the particles having substantially uniform dimensions and the substrate characterized as having different dimensions than the bed particles, fluidizing the bed of particles, and depositing a coating of diamond or diamond-like material upon the substrate by chemical vapor deposition of a carbon-containing precursor gas mixture, the precursor gas mixture introduced into the fluidized bed under conditions resulting in excitation mechanisms sufficient to form the diamond coating.

  16. Staged cascade fluidized bed combustor

    DOEpatents

    Cannon, Joseph N.; De Lucia, David E.; Jackson, William M.; Porter, James H.

    1984-01-01

    A fluid bed combustor comprising a plurality of fluidized bed stages interconnected by downcomers providing controlled solids transfer from stage to stage. Each stage is formed from a number of heat transfer tubes carried by a multiapertured web which passes fluidizing air to upper stages. The combustor cross section is tapered inwardly from the middle towards the top and bottom ends. Sorbent materials, as well as non-volatile solid fuels, are added to the top stages of the combustor, and volatile solid fuels are added at an intermediate stage.

  17. Fluidized bed combustion

    SciTech Connect

    Sowards, N.K.; Murphy, M.L.

    1992-04-07

    This patent describes a method of incinerating a fuel containing difficult to remove tramp comprising wire. It comprises placing of a fluid bed within a downwardly and inwardly tapered centrally hollow air distributor disposed within a lower portion of a vessel; introducing fuel comprising combustible material and tramp comprising wire into the fluid bed; incinerating the combustible material in the fluid bed accommodating downward migration within the fluid bed of the wire without a central obstruction to such migration; in the course of performing the incinerating step, fluidizing the bed solely by introducing inwardly at several tiered locations directed air into the bed only around the tapered periphery along the lower portion of the vessel from a plurality of inwardly and downwardly parallel sites as causing the bed material and tramp to migrate downwardly and inwardly without central bed obstruction toward a discharge site.

  18. Modeling of fluidized bed silicon deposition process

    NASA Technical Reports Server (NTRS)

    Kim, K.; Hsu, G.; Lutwack, R.; PRATURI A. K.

    1977-01-01

    The model is intended for use as a means of improving fluidized bed reactor design and for the formulation of the research program in support of the contracts of Silicon Material Task for the development of the fluidized bed silicon deposition process. A computer program derived from the simple modeling is also described. Results of some sample calculations using the computer program are shown.

  19. A novel control method for nitritation: The domination of ammonia-oxidizing bacteria by high concentrations of inorganic carbon in an airlift-fluidized bed reactor.

    PubMed

    Tokutomi, Takaaki; Shibayama, Chizu; Soda, Satoshi; Ike, Michihiko

    2010-07-01

    A novel nitritation method based on the addition of inorganic carbon (IC) was verified using an airlift-fluidized bed reactor packed with sponge cubes. A continuous-treatment experiment demonstrated that the type of nitrification-nitrite or nitrate accumulation-could be controlled by the addition of different alkalinity sources (NaHCO(3) or NaOH, respectively). The maximum rate of ammonia oxidation at 30 degrees C was 2.47kg-N/(m(3) d), with nitrate formation of less than 0.5% of the converted ammonia. Nitrite accumulation of over 90% was maintained stably over 250 days at 30 degrees C and was achieved even at 19 degrees C. Qualitative and quantitative shifts of nitrifying bacteria in the biofilm were monitored by real-time PCR and T-RFLP analysis. Ammonia-oxidizing bacteria (AOB) were dominant but nitrite-oxidizing bacteria (NOB) were eliminated in the reactor when NaHCO(3) was used as the alkalinity source. From the kinetic data, we inferred that high IC concentrations drive stable nitritation by promoting a higher growth rate for AOB than for NOB. PMID:20554306

  20. Scaling of pressurized fluidized beds

    SciTech Connect

    Guralnik, S.; Glicksman, L.R.

    1994-10-01

    The project has two primary objectives. The first is to verify a set of hydrodynamic scaling relationships for commercial pressurized fluidized bed combustors (PFBC). The second objective is to investigate solids mixing in pressurized bubbling fluidized beds. American Electric Power`s (AEP) Tidd combined-cycle demonstration plant will provide time-varying pressure drop data to serve as the basis for the scaling verification. The verification will involve demonstrating that a properly scaled cold model and the Tidd PFBC exhibit hydrodynamically similar behavior. An important issue in PFBC design is the spacing of fuel feed ports. The feed spacing is dictated by the fuel distribution and the mixing characteristics within the bed. After completing the scaling verification, the cold model will be used to study the characteristics of PFBCs. A thermal tracer technique will be utilized to study mixing both near the fuel feed region and in the far field. The results allow the coal feed and distributor to be designed for optimal heating.

  1. Continuous austempering fluidized bed furnace. Final report

    SciTech Connect

    Srinivasan, M.N.

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  2. Lagrangian Approach to Study Catalytic Fluidized Bed Reactors

    NASA Astrophysics Data System (ADS)

    Madi, Hossein; Hossein Madi Team; Marcelo Kaufman Rechulski Collaboration; Christian Ludwig Collaboration; Tilman Schildhauer Collaboration

    2013-03-01

    Lagrangian approach of fluidized bed reactors is a method, which simulates the movement of catalyst particles (caused by the fluidization) by changing the gas composition around them. Application of such an investigation is in the analysis of the state of catalysts and surface reactions under quasi-operando conditions. The hydrodynamics of catalyst particles within a fluidized bed reactor was studied to improve a Lagrangian approach. A fluidized bed methanation employed in the production of Synthetic Natural Gas from wood was chosen as the case study. The Lagrangian perspective was modified and improved to include different particle circulation patterns, which were investigated through this study. Experiments were designed to evaluate the concepts of the model. The results indicate that the setup is able to perform the designed experiments and a good agreement between the simulation and the experimental results were observed. It has been shown that fluidized bed reactors, as opposed to fixed beds, can be used to avoid the deactivation of the methanation catalyst due to carbon deposits. Carbon deposition on the catalysts tested with the Lagrangian approach was investigated by temperature programmed oxidation (TPO) analysis of ex-situ catalyst samples. This investigation was done to identify the effects of particles velocity and their circulation patterns on the amount and type of deposited carbon on the catalyst surface. Ecole Polytechnique Federale de Lausanne(EPFL), Paul Scherrer Institute (PSI)

  3. Fluidized bed combustion of coal

    NASA Astrophysics Data System (ADS)

    Tatebayashi, J.; Okada, Y.; Yano, K.; Takada, T.; Handa, K.

    The effect of various parameters on combustion efficiency, desulfurization efficiency and NO emission in fluidized bed combustion of coal were investigated by using two test combustors whose sectional areas were 200 mm and 500 mm square. It has been revealed that by employing two-stage combustion and setting the primary air ratio, secondary air injection height and other parameters to optimum levels, NO emission can be greatly reduced while barely impairing combustion efficiency or desulfurization efficiency. Also, NO emission of less than 50 ppm and desulfurization efficiency of as high as 93% were achieved. These results have ensured good prospects for the development of a coal combustion boiler system which can satisfy the strictest environmental protection regulations, without installing special desulfurization and de-NO(X) facilities.

  4. Fluidized bed heat treating system

    SciTech Connect

    Ripley, Edward B; Pfennigwerth, Glenn L

    2014-05-06

    Systems for heat treating materials are presented. The systems typically involve a fluidized bed that contains granulated heat treating material. In some embodiments a fluid, such as an inert gas, is flowed through the granulated heat treating medium, which homogenizes the temperature of the heat treating medium. In some embodiments the fluid may be heated in a heating vessel and flowed into the process chamber where the fluid is then flowed through the granulated heat treating medium. In some embodiments the heat treating material may be liquid or granulated heat treating material and the heat treating material may be circulated through a heating vessel into a process chamber where the heat treating material contacts the material to be heat treated. Microwave energy may be used to provide the source of heat for heat treating systems.

  5. Fluidized bed coal combustion reactor

    NASA Technical Reports Server (NTRS)

    Moynihan, P. I.; Young, D. L. (Inventor)

    1981-01-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor.

  6. Fluidized bed coal combustion reactor

    SciTech Connect

    Moynihan, P.I.; Young, D.L.

    1981-09-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor. Official Gazette of the U.S. Patent and Trademark Office

  7. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  8. Tapered fluidized bed bioreactor for environmental control and fuel production

    SciTech Connect

    Scott, C. D.; Hancher, C. W.; Arcuri, E. J.

    1980-01-01

    Fluidized bed bioreactors are under development for use in environmental control and energy production. The most effective systems utilize a tapered portion either throughout the column or at the top of the column. This taper allows a wide range of operating conditions without loss of the fluidized particulates, and in general, results in more stable operation. The system described here utilize fixed films of microorganisms that have attached themselves to the fluidized particles. Preliminary investigations of the attachment indicate that reactor performance is related to film thickness. The biological denitrification of aqueous waste streams is typical of processes under development that utilize fluidized bed bioreactors. This development has progressed to the pilot plant scale where two 20-cm-diam x 800-cm fluidized beds in series accept aqueous wastes with nitrate concentrations as high as 10,000 mg/l and denitrification rates greater than 50 g/l/day using residence times of less than 30 minutes in each reactor. Other applications include aerobic degradation of phenolic wastes at rates greater than 25 g/l/day and the conversion of glucose to ethanol.

  9. SUPPORTIVE STUDIES IN FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report gives results of studies supporting the development of atmospheric and pressurized fluidized-bed combustion (FBC) of coal. It includes laboratory and bench-scale studies to provide needed information on combustion optimization, regeneration process development, solid w...

  10. Fluidized bed heating process and apparatus

    NASA Technical Reports Server (NTRS)

    McHale, Edward J. (Inventor)

    1981-01-01

    Capacitive electrical heating of a fluidized bed enables the individual solid particles within the bed to constitute the hottest portion thereof. This effect is achieved by applying an A. C. voltage potential between dielectric coated electrodes, one of which is advantageously the wall of the fluidized bed rejection zone, sufficient to create electrical currents in said particles so as to dissipate heat therein. In the decomposition of silane or halosilanes in a fluidized bed reaction zone, such heating enhances the desired deposition of silicon product on the surface of the seed particles within the fluidized bed and minimizes undesired coating of silicon on the wall of the reaction zone and the homogeneous formation of fine silicon powder within said zone.

  11. Drying of solids in fluidized beds

    SciTech Connect

    Kannan, C.S.; Thomas, P.P.; Varma, Y.B.G.

    1995-09-01

    Fluidized bed drying is advantageously adopted in industrial practice for drying of granular solids such as grains, fertilizers, chemicals, and minerals either for long shelf life or to facilitate further processing or handling. Solids are dried in batch and in continuous fluidized beds corresponding to cross-flow and countercurrent flow of phases covering a wide range in drying conditions. Materials that essentially dry with constant drying rate and then give a falling drying rate approximately linear with respect to solids moisture content (sand) as well as those with an extensive falling rate period with the subsequent falling rate being a curve with respect to the moisture content (mustard, ragi, poppy seeds) are chosen for the study. The performance of the continuous fluidized bed driers is compared with that of batch fluidized bed driers; the performance is predicted using batch kinetics, the residence time distribution of solids, and the contact efficiency between the phases.

  12. TECHNOLOGY OVERVIEW: CIRCULATING FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report summarizes the current technical status of circulating fluidized-bed combustion (CFBC). Companies that are involved in investigating this technology and/or developing commercial systems are discussed, along with system descriptions and available cost information. CFBC ...

  13. SUPPORT STUDIES IN FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report gives results of working in support of development studies for atmospheric and pressurized fluidized-bed coal combustion. Laboratory and process development studies are aimed at providing needed information on limestone utilization, removal of particulates and alkali m...

  14. Fluidized bed combustor and tube construction therefor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1981-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  15. Tube construction for fluidized bed combustor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1984-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  16. Pressurized fluidized-bed combustion

    SciTech Connect

    Not Available

    1980-10-01

    The US DOE pressurized fluidized bed combustion (PFBC) research and development program is designed to develop the technology and data base required for the successful commercialization of the PFBC concept. A cooperative program with the US, West Germany, and the UK has resulted in the construction of the 25 MWe IEA-Grimethorpe combined-cycle pilot plant in England which will be tested in 1981. A 13 MWe coal-fired gas turbine (air cycle) at Curtis-Wright has been designed and construction scheduled. Start-up is planned to begin in early 1983. A 75 MWe pilot plant is planned for completion in 1986. Each of these PFBC combined-cycle programs is discussed. The current status of PFB technology may be summarized as follows: turbine erosion tolerance/hot gas cleanup issues have emerged as the barrier technology issues; promising turbine corrosion-resistant materials have been identified, but long-term exposure data is lacking; first-generation PFB combustor technology development is maturing at the PDU level; however, scale-up to larger size has not been demonstrated; and in-bed heat exchanger materials have been identified, but long-term exposure data is lacking. The DOE-PFB development plan is directed at the resolution of these key technical issues. (LCL)

  17. Rivesville multicell fluidized bed boiler

    SciTech Connect

    Not Available

    1981-03-01

    One objective of the experimental MFB at Rivesville, WV, was the evaluation of alternate feed systems for injecting coal and limestone into a fluidized bed. A continuous, uniform feed flow to the fluid bed is essential in order to maintain stable operations. The feed system originally installed on the MFB was a gravity feed system with an air assist to help overcome the back pressure created by the fluid bed. The system contained belt, vibrating, and rotary feeders which have been proven adequate in other material handling applications. This system, while usable, had several operational and feeding problems during the MFB testing. A major portion of these problems occurred because the coal and limestone feed control points - a belt feeder and rotary feeder, respectively - were pressurized in the air assist system. These control points were not designed for pressurized service. An alternate feed system which could accept feed from the two control points, split the feed into six equal parts and eliminate the problems of the pressurized system was sought. An alternate feed system designed and built by the Fuller Company was installed and tested at the Rivesville facility. Fuller feed systems were installed on the north and south side of C cell at the Rivesville facility. The systems were designed to handle 10,000 lb/hr of coal and limestone apiece. The systems were installed in late 1979 and evaluated from December 1979 to December 1980. During this time period, nearly 1000 h of operating time was accumulated on each system.

  18. Fluidized-bed combustion process evaluation and program support. Quarterly report, January-March 1980

    SciTech Connect

    Johnson, I.; Podolski, W.F.; Swift, W.M.; Henry, R.F.; Hanway, J.E.; Griggs, K.E.; Herzenberg, C.; Helt, J.E.; Carls, E.L.

    1980-12-01

    Argonne National Laboratory is undertaking several tasks primarily in support of the pressurized fluidized-bed combustion project management team at Morgantown Energy Technology Center. Work is under way to provide fluidized-bed combustion process evaluation and program support to METC, determination of the state of the art of instrumentation for FBC applications, evaluation of the performance capability of cyclones for hot-gas cleaning in PFBC systems, and an initial assessment of methods for the measurement of sodium sulfate dew point.

  19. Rivesville multicell fluidized-bed boiler. Quarterly technical progress report, October-December 1979

    SciTech Connect

    Not Available

    1980-01-01

    The objective of this program is to design, construct and test a multicell fluidized-bed boiler as a pollution-free method of burning high-sulfur or highly corrosive coals without excessive maintenance problems. The fluidized-bed boiler will provide approximately 300,000 pounds of steam per hour. Steam pressure and temperature conditions were selected to meet requirements of the site at which the boiler was installed.

  20. Experiments and modelling of coal pyrolysis under fluidized bed conditions

    NASA Astrophysics Data System (ADS)

    Zhang, Yongzhe; Xu, Xiangdong; Zuo, Yu

    1999-09-01

    The pyrolysis behavior of two Chinese coals has been investigated in a laboratory-scale bubbling fluidized bed system in Siegen University, Germany. Experimental equipment and procedure are introduced. The amounts of pyrolysis species of each coal were measured, calculated and compared. A new method was presented to determine the needed parameters in FG-DVC model with the experimental results instead of other much more complicated experiments.

  1. A novel sorbent for transport reactors and fluidized bed reactors

    SciTech Connect

    Copeland, R.; Cesario, M.; Gershanovich, Y.; Sibold, J.; Windecker, B.

    1998-12-31

    Coal Fired Gasifier Combined Cycles (GCC) have both high efficiency and very low emissions. GCCs critically need a method of removing the H{sub 2}S produced from the sulfur in the coal from the hot gases. There has been extensive research on hot gas cleanup systems, focused on the use of a zinc oxide based sorbent (e.g., zinc titanate). TDA Research, Inc. (TDA) is developing a novel sorbent with improved attrition resistance for transport reactors and fluidized bed reactors. The authors are testing sorbents at conditions simulating the operating conditions of the Pinon Pine clean coal technology plant. TDA sulfided several different formulations at 538 C and found several that have high sulfur capacity when tested in a fluidized bed reactor. TDA initiated sorbent regeneration at 538 C. The sorbents retained chemical activity with multiple cycles. Additional tests will be conducted to evaluate the best sorbent formulation.

  2. Wear prediction in a fluidized bed

    SciTech Connect

    Boyle, E.J.; Rogers, W.A.

    1993-06-01

    A procedure to model the wear of surfaces exposed to a fluidized bed is formulated. A stochastic methodology adapting the kinetic theory of gases to granular flows is used to develop an impact wear model. This uses a single-particle wear model to account for impact wear from all possible-particle collisions. An adaptation of a single-particle abrasion model to describe the effects of many abrading particles is used to account for abrasive wear. Parameters describing granular flow within the fluidized bed, necessary for evaluation of the wear expressions, are determined by numerical solution of the fluidized bed hydrodynamic equations. Additional parameters, describing the contact between fluidized particles and the wearing surface, are determined by optimization based on wear measurements. The modeling procedure was used to analyze several bubbling and turbulent fluidized bed experiments with single-tube and tube bundle configurations. Quantitative agreement between the measured and predicted wear rates was found, with some exceptions for local wear predictions. This work demonstrates a methodology for wear predictions in fluidized beds.

  3. Design of fluidized-bed, biological denitrification systems

    SciTech Connect

    Patton, B.D.; Hancher, C.W.; Pitt, W.W.; Walker, J.F.

    1982-01-01

    Many commercial processes yield nitrate-containing wastewaters that are being discharged to the environment because traditional recovery or disposal methods are economically unacceptable. The anticipated discharge limits (i.e., 10 to 20 g (NO/sub 3//sup -/)/m/sup 3/) being considered by many states will not allow continued release of these wastewaters. The new discharge standards can be met economically by use of the fluidizied-bed, biological denitrification process. Research and development studies were conducted with 0.05-, 0.10-, 0.20-, and 0.50-m-diam fluidized-bed bioreactor systems. Feed nitrate concentrations were in the 0 to 10,000 g (NO/sub 3//sup -/)/m/sup 3/ range. Using the data from these studies, rate expressions were developed for the destruction of nitrate as a function of nitrate concentration. Methods were also developed for sizing bioreactors and biomass control systems. The sizing methods for fluidized-bed denitrification systems are described, and support systems such as sampling and analysis, instrumentation and controls, utilities, and bacteria storage are discussed. Operation of the process is also briefly discussed to aid the designer. Using the methods presented in this report, fluidized-bed, biological denitrification systems can be designed to treat nitrate wastewater streams.

  4. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    SciTech Connect

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu.

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  5. Kinetic behavior of solid particles in fluidized beds: Annual report

    SciTech Connect

    Kono, H.O.; Huang, C.C.

    1987-10-01

    This report summarizes technical accomplishments for the first year in a 3-year contract project for the Morgantown Energy Technology Center (METC) of the US Department of Energy (DOE) under contract number AC21-86MC23249. The objectives of the project are (1) to develop experimental techniques for measuring the forces of fluidized particles, and (2) to predict solid particle performance in fluidized beds using data analysis and mathematical modeling. During the first year, the fracture-sensitive tracer-particle method was developed and applied to investigate the effects of fluidized particle size, superficial gas velocity, bed height, bed diameter, and bed configuration on the kinetic behavior of solid particles in fluidized beds. Quantitative data and comprehensive information were obtained. A piezoresistive strain-gauge sensor and a PC data-acquisition system were also developed; these are being used to measure the force distribution in fluidized beds. The pressure fluctuation method will also be investigated in the near future. 12 refs., 24 figs., 2 tabs.

  6. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, J.Y.; Cha, C.Y.; Merriam, N.W.

    1992-12-15

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyses the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step. 9 figs.

  7. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, Jer Y.; Cha, Chang Y.; Merriam, Norman W.

    1992-01-01

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyzes the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step.

  8. Enhanced durability of desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1991-06-01

    Advanced integrated gasification combined cycle (IGCC) power systems require the development of high-temperature desulfurization sorbents capable of removing hydrogen sulfide from coal gasifier down to very low levels. The objective of this investigation was to identify and demonstrate methods for enhancing the long-term chemical reactivity and mechanical strength of zinc ferrite, a leading regenerable sorbent, for fluidized-bed applications. Fluidized sorbent beds offer significant potential in IGCC systems because of their ability to control the highly exothermic regeneration involved. However, fluidized beds require a durable, attrition-resistant sorbent in the 100--300 {mu}m size range. A bench-scale high-temperature, high- pressure (HTHP) fluidized-bed reactor (7.6-cm I.D.) system capable of operating up to 24 atm and 800{degree}C was designed, built and tested. A total of 175 sulfidation-regeneration cycles were carried out using KRW-type coal gas with various zinc ferrite formulations. A number of sorbent manufacturing techniques including spray drying, impregnation, crushing and screening, and granulation were investigated. While fluidizable sorbents prepared by crushing durable pellets and screening had acceptable sulfur capacity, they underwent excessive attrition during multicycle testing. The sorbent formulations prepared by a proprietary technique were found to have excellent attrition resistance and acceptable chemical reactivity during multicycle testing. However, zinc ferrite was found to be limited to 550{degree}C, beyond which excessive sorbent weakening due to chemical transformations, e.g., iron oxide reduction, was observed.

  9. Steady State Sedimentation in a Liquid Fluidized Bed

    NASA Technical Reports Server (NTRS)

    Segre, P. N.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    The velocity fluctuations and the local particle concentration of a particle suspension exhibiting steady state sedimentation in a fluidized bed are determined as a function of height along the particle column. Both the velocity fluctuations and the particle volume fraction are found to strongly depend on height. We account for the stability of the bed by a simple model evoking a flux balance. Velocity fluctuations driving a downward particle flux are compensated by an upward particle flux stemming from an excess flow velocity due to the concentration gradient of the system.

  10. Fluidized bed coal desulfurization. Final Report

    SciTech Connect

    Ravindram, M.

    1983-08-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  11. Fluidized bed catalytic coal gasification process

    DOEpatents

    Euker, Jr., Charles A.; Wesselhoft, Robert D.; Dunkleman, John J.; Aquino, Dolores C.; Gouker, Toby R.

    1984-01-01

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents (16) are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50.degree. C. and 250.degree. C. in an oxidation zone (24) and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone (44) at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  12. Heat Transfer in Segregated Fluidized Beds Part 2: Particle Motion and Its Effects on the Heat transfer in the Segregated Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Gu, Yihua; Satoh, Isao; Saito, Takushi; Kawaguchi, Tatsuya

    In our previous paper, particle and temperature segregations in a fluidized bed of binary particle mixtures were experimentally examined, and heat transfer in the segregated fluidized bed was investigated. As the results, it was shown that the temperature segregation results mainly from low heat transfer coefficient through the interface layer, which exists between the flotsam-rich and jetsam-rich layers, and that the heat transfer coefficient increases rapidly with increasing the excess gas velocity. Following our previous paper, particle motion in the segregated fluidized bed was experimentally investigated in this paper, in order to make quantitative discussion on the relation between the heat transfer coefficient and particle motion in the interface layer. In the experiment, the Particle Imaging Velocimetry (PIV) method was applied to study the concentration and motion of particles in the segregated fluidized bed. A modified solid circulation model was built up to model the particle motion in the segregated fluidized bed. The experiment results showed that the vertical particle exchange rate of the interface layer increases with the excess gas velocity, and that the vertical heat transfer coefficient through the interface layer is mainly determined by the average particle exchange rate in the interface layer. Variations of the apparent thermal conductivity at different height in the particle layers were also determined by the vertical variation of the particle exchange rate. It was shown that the heat transfer coefficient or the thermal conductivity in the interface layer is influenced by the densities and specific heat capacities of the particles.

  13. SOLIDS TRANSPORT BETWEEN ADJACENT CAFB FLUIDIZED BEDS

    EPA Science Inventory

    The report gives results of an experimental investigation of a pulsed, dense-phase pneumatic transport system for controlled circulation between adjacent fluidized beds. A model was developed to predict performance. The program provides technical support for EPA's program to demo...

  14. Particle Pressures in Fluidized Beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction): they impart to the bed. So rather than directly measure the particle pressure, we inferred the values of the elasticity from measurements of instability growth in liquid beds the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined)and then working backwards to determine the unknown coefficients, including the elasticity.

  15. Particle pressures in fluidized beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction), they impart to the bed. So rather than directly measure the particle pressure, the authors inferred the values of the elasticity from measurements of instability growth in liquid beds; the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined) and then working backwards to determine the unknown coefficients, including the elasticity.

  16. Fluidized-Bed Silane-Decomposition Reactor

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1991-01-01

    Fluidized-bed pyrolysis reactor produces high-purity polycrystalline silicon from silane or halosilane via efficient heterogeneous deposition of silicon on silicon seed particles. Formation of silicon dust via homogeneous decomposition of silane minimized, and deposition of silicon on wall of reactor effectively eliminated. Silicon used to construct solar cells and other semiconductor products.

  17. Fluidized-bed-fired industrial boilers

    SciTech Connect

    Leon, A.M.; McCoy, D.E.

    1981-01-01

    E. Keeler Company and Dorr-Oliver, Inc. have joined to design, market and manufacture atmospheric fluidized-bed-fired boilers. The first contract, called Shamokin, was a 23,400 lb/hr unit fired with anthracite culm having a heating value of 4000 Btu/lb and 67% ash. The Department of Energy sponsored this plant as a demonstration project. Boiler erection is nearly complete and start-up is scheduled for mid-1981. In conjunction with the Shamokin project, a line of fluidized-bed-fired boilers to 250,000 lb/hr has been developed for conventional solid fuels. The development of fluidized-bed-fired, industrial boilers is in its very early stages. At this point, it is not possible for any manufacturer to claim extensive operating experience with any particular design under the varied applications normal to industrial watertube boilers. Many different designs and approaches will develop over the next few years and until there has been some operating experience, it is not possible to evaluate just what share of the future industrial boiler market will utilize fluidized-bed firing.

  18. Reversed flow fluidized-bed combustion apparatus

    DOEpatents

    Shang, Jer-Yu; Mei, Joseph S.; Wilson, John S.

    1984-01-01

    The present invention is directed to a fluidized-bed combustion apparatus provided with a U-shaped combustion zone. A cyclone is disposed in the combustion zone for recycling solid particulate material. The combustion zone configuration and the recycling feature provide relatively long residence times and low freeboard heights to maximize combustion of combustible material, reduce nitrogen oxides, and enhance sulfur oxide reduction.

  19. MUNICIPAL WASTE COMBUSTION ASSESSMENT: FLUIDIZED BED COMBUSTION

    EPA Science Inventory

    The report documents the results of an assessment of fluidized bed combustors (FBCs) to minimize air emissions from municipal waste combustors (MWCs). Objectives of the assessment were to identify the population of existing and planned refuse fired FBC facilities in the U.S., exa...

  20. Heat transfer in circulating fluidized bed combustor

    SciTech Connect

    Bucak, O.; Dogan, O.M.; Uysal, B.Z.

    1999-07-01

    The importance of fluidized bed combustion in utilizing the energy of especially low quality coals is widely accepted. Among various fluidized bed combustion technologies, circulating fluidized beds are preferred as a result of the efforts to get higher combustion efficiencies. The aim of the present research was to investigate the applicability of this technology to Turkish lignites. To achieve this object a 6.5 m tall pilot circulating fluidized bed combustor with 155 mm diameter and all the auxiliary equipment were designed, constructed and tested using Seyitomer lignite of 0.9--2.38 mm in size. Heat transfer from the bed to the water cooling jackets was examined to recover the combustion energy. The inside heat transfer coefficient was determined to be around 121 W/m{sup 2} K for the suspension density of 20--55 kg/m{sup 3}. The agreement of the experimental findings with theoretical estimations was also checked. Furthermore, the thermal efficiency of the system for the heat recovered was found to be 63%.

  1. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C.S.; Hawk, J.A.

    1995-07-25

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence. 9 figs.

  2. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C. Stuart; Hawk, James A.

    1995-01-01

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence.

  3. FBC: Gaining acceptance. [Fluidized Bed Combustion

    SciTech Connect

    Gawlicki, S.M.

    1991-04-01

    This article addresses the growing acceptance of fluidized bed combustion as a technology appropriate for use in dual-purpose power plants. The article reviews projects for cogeneration in California, a demonstration plant sponsored by the US Department of Energy in Ohio (this plant also incorporates combined cycle operation), and an electric power/greenhouse project in Pennsylvania.

  4. Fluidized bed electrowinning of copper. Final report

    SciTech Connect

    1997-07-01

    The objectives of the study were to: design and construct a 10,000- amp fluidized bed electrowinning cell for the recovery of copper from acidic sulfate solutions; demonstrate the technical feasibility of continuous particle recirculation from the electrowinning cell with the ultimate goal of continuous particle removal; and measure cell efficiency as a function of operating conditions.

  5. Atmospheric fluidized bed combustion advanced concept system

    SciTech Connect

    Not Available

    1992-05-01

    DONLEE Technologies Inc. is developing with support of the US Department of Energy an advanced circulating fluidized bed technology known as the Vortex{trademark} Fluidized Bed Combustor (VFBC). The unique feature of the VFBC is the injection of a significant portion of the combustion air into the cyclone. Since as much as one-half of the total combustion air is injected into the cyclone, the cross-sectional area of the circulating fluidized bed is considerably smaller than typical circulating fluidized beds. The technology is being developed for two applications: Industrial-scale boilers ranging from 20,000 to 100,000 pounds per hour steam generating capacity; and two-stage combustion in which a substoichiometric Vortex Fluidized Bed Combustor (2VFBC) or precombustor is used to generate a combustible gas for use primarily in boiler retrofit applications. This Level II analysis of these two applications indicates that both have merit. An industrial-scale VFBC boiler (60,000 lb/hr of steam) is projected to be economically attractive with coal prices as high as $40 per ton and gas prices between $4 and $5 per thousand cubic feet. The payback time is between 3 and 4 years. The 2VFBC system was evaluated at three capacities of application: 20,000; 60,000 and 100,000 lb/hr of steam. The payback times for these three capacities are 4.5, 2.1 and 1.55 years, respectively. The 2VFBC has potential applications for retrofit of existing pulverized coal-fired boilers or as a new large (utility) boiler. Pressurized operation of the 2VFBC has considerable potential for combined cycle power generation applications. Experimental development of both applications is presented here to demonstrate the potential of these two technologies.

  6. Generation and reduction of nitrogen oxides in firing different kinds of fuel in a circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Munts, V. A.; Munts, Yu. G.; Baskakov, A. P.; Proshin, A. S.

    2013-11-01

    The processes through which nitrogen oxides are generated and reduced in the course of firing different kinds of fuel in a circulating fluidized bed are addressed. All experimental studies were carried by the authors on their own laboratory installations. To construct a model simulating the generation of nitrogen oxides, the fuel combustion process in a fluidized bed was subdivided into two stages: combustion of volatiles and combustion of coke residue. The processes through which nitrogen oxides are generated and reduced under the conditions of firing fuel with shortage of oxygen (which is one of efficient methods for reducing nitrogen oxide emissions in firing fuel in a fluidized bed) are considered.

  7. Predictive models for circulating fluidized bed combustors

    SciTech Connect

    Gidaspow, D.

    1989-11-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. The purpose of these models is to help American industry, such as Combustion Engineering, design and scale-up CFB combustors that are capable of burning US Eastern high sulfur coals with low SO{sub x} and NO{sub x} emissions. In this report, presented as a technical paper, solids distributions and velocities were computed for a PYROFLOW circulating fluidized bed system. To illustrate the capability of the computer code an example of coal-pyrite separation is included, which was done earlier for a State of Illinois project. 24 refs., 20 figs., 2 tabs.

  8. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George C. (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1982-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fluidized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  9. Bed material agglomeration during fluidized bed combustion

    SciTech Connect

    Brown, R.C.; Dawson, M.R.; Noble, S.

    1993-02-01

    The purpose of this project is to determine the physical and chemical reactions which led to the undesired agglomeration of bed material during fluidized bed combustion and to relate these reactions to specific causes. Survey of industrial-scale fluidized bed combustors is being conducted to determine the occurrence of bed agglomeration and the circumstances under which agglomeration took place. This task should be finished by the end of February. Samples of bed material, agglomerate material, and boiler deposits are being requested from boiler operators as part of the survey. Once received, these sample will be analyzed to determine chemical and mineralogic composition. The bulk chemical determination will be performed using x-ray fluorescence and inductively coupled plasma-optical emission (ICP). Mineralogy will be detected by x-ray diffraction (XRD). Chemical and mineral reactions will be determined by scanning electron microscopy, optical microscopy, and electron microprobe.

  10. Rapid ignition of fluidized bed boiler

    DOEpatents

    Osborn, Liman D.

    1976-12-14

    A fluidized bed boiler is started up by directing into the static bed of inert and carbonaceous granules a downwardly angled burner so that the hot gases cause spouting. Air is introduced into the bed at a rate insufficient to fluidize the entire bed. Three regions are now formed in the bed, a region of lowest gas resistance, a fluidized region and a static region with a mobile region at the interface of the fluidized and static regions. Particles are transferred by the spouting action to form a conical heap with the carbonaceous granules concentrated at the top. The hot burner gases ignite the carbonaceous matter on the top of the bed which becomes distributed in the bed by the spouting action and bed movement. Thereafter the rate of air introduction is increased to fluidize the entire bed, the spouter/burner is shut off, and the entire fluidized bed is ignited.

  11. Development of fluidized bed cement sintering technology

    SciTech Connect

    Mukai, Katsuji

    1994-12-31

    In the new system presented in this paper, the cement clinker is sintered, not in a rotary kiln, but in two different furnaces: a spouted bed kiln and a fluidized bed kiln. The heat generated in the process of cooling the cement clinker is recovered by a fluidized bed cooler and a packed bed cooler, which are more efficient than the conventional coolers. Compared with the rotary kiln system, the new technology significantly reduces NO{sub x} emissions, appreciably cuts energy consumption, and reduces CO{sub 2} emissions as well. Thus, the new system is an efficient cement sintering system that is friendly to the global environment. In this paper, we describe this new technology as one of the applied technologies at an industrial level that is being developed in the Clean Coal Technology Project, and we present the results from test operations at our pilot plant.

  12. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, Dolores C.; DaPrato, Philip L.; Gouker, Toby R.; Knoer, Peter

    1986-01-01

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone (12) with an aqueous solution having a pH above 12.0 at a temperature between 65.degree. C. and 110.degree. C. for a period of time sufficient to remove bitumens from the coal into said aqueous solution and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m.sup.3. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step.

  13. Recycle device for circulating fluidized bed boilers

    SciTech Connect

    Wang, Q.; Luo, Z.Y.; Li, X.T.; Cheng, F.; Ni, M.J.; Cen, K.

    1997-12-31

    Because the pressure at the outlet of a separator is lower than that at an inlet of a furnace, a recycle device is one of the most important components of circulating fluidized bed boilers for handling circulating ash. Although it has been extensively used in circulating fluidized bed boilers, its properties have not yet been well understood. Many experiments have been conducted for a kind of recycle device and the operational properties were obtained. The experimental results show that the structure of the recycle device and aeration conditions have a strong influence on the solid flow rate and operational stability of the recycle device. The authors will discuss the effect of the major parameters, such as opening and aeration air at different locations, on solids flow rate. The operational considerations will be given in this paper.

  14. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, D.C.; DaPrato, P.L.; Gouker, T.R.; Knoer, P.

    1984-07-06

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone with an aqueous solution having a pH above 12.0 at a temperature between 65/sup 0/C and 110/sup 0/C for a period of time sufficient to remove bitumens from the coal into said aqueous solution, and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m/sup 3/. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step. 2 figs., 1 tab.

  15. Solar heated fluidized bed gasification system

    NASA Technical Reports Server (NTRS)

    Qader, S. A. (Inventor)

    1981-01-01

    A solar-powered fluidized bed gasification system for gasifying carbonaceous material is presented. The system includes a solar gasifier which is heated by fluidizing gas and steam. Energy to heat the gas and steam is supplied by a high heat capacity refractory honeycomb which surrounds the fluid bed reactor zone. The high heat capacity refractory honeycomb is heated by solar energy focused on the honeycomb by solar concentrator through solar window. The fluid bed reaction zone is also heated directly and uniformly by thermal contact of the high heat capacity ceramic honeycomb with the walls of the fluidized bed reactor. Provisions are also made for recovering and recycling catalysts used in the gasification process. Back-up furnace is provided for start-up procedures and for supplying heat to the fluid bed reaction zone when adequate supplies of solar energy are not available.

  16. [Intermediate experiment and mechanism analysis of flue gas desulfurization technology by circulating fluidized bed].

    PubMed

    Zhao, Xudong; Wu, Shaohua; Ma, Chunyuan; Qin, Yukun

    2002-03-01

    A new Circulating Fluidized Bed was designed for intermediate experiment of flue gas desulphurization, in which the flue gas flow rate was 3500 m3/h. By using it, the basic experiments were carried out to study the influence of Ca/S and supersaturated temperature on desulphurization efficiency and the effect of the recycling solid particle in the sulfur removal column on desulphurization performance. The results showed when Ca/S = 1.2, the desulphurization efficiency was increased by 15% through the recycle of solid particle; the gas velocity inside the bed could be designed higher. The mechanism analysis were also studied and the method to increase effective resident time was introduced. PMID:12048805

  17. Gas distributor for fluidized bed coal gasifier

    DOEpatents

    Worley, Arthur C.; Zboray, James A.

    1980-01-01

    A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

  18. Particle pressures in fluidized beds. Annual report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.

    1994-03-01

    Campbell and Wang (1991) showed that the particle pressures in gas-fluidized beds were largely generated by the passage of bubbles. In particular, they showed that the average particle pressure exerted on the side walls scaled with the average size of the bubble. This immediately brings to mind two questions: (1) what is it about bubbles that leads to particle pressure generation and (2) would there be measurable particle pressures in liquid-fluidized beds which, while unstable, do not bubble? This project is largely aimed at answering these two questions. To attack the first problem, the authors have built a two-dimensional gas-fluidized bed into which bubbles may be injected and the distribution of particle-pressure measured. For the latter, other experiments are being performed in liquid fluidized beds. However, it soon became apparent that the particle pressures generated in the liquid beds are extremely small. This has pointed that phase of the research in two directions. The first is the design and construction of a third, and more sensitive, from of the particle pressure transducer. The second approach arose from reflection on what ultimately was the utility of the current research. This led to the development of a generic stability model, in which all modeled terms are left unspecified. From analyzing this model, they have developed an experimental plan that, by measuring the characteristics of voidage disturbances and comparing with the theory, will allow them to back out appropriate values for the modeled terms. The results will not only yield insight into the particle pressure, but also of the fluid drag. The latter results may be used to evaluate common models for these terms.

  19. Pulsed atmospheric fluidized bed combustor apparatus

    DOEpatents

    Mansour, Momtaz N.

    1993-10-26

    A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g., organic and medical waste, drying materials, heating air, calcining and the like.

  20. Cluster Dynamics in a Circulating Fluidized Bed

    SciTech Connect

    Guenther, C.P.; Breault, R.W.

    2006-11-01

    A common hydrodynamic feature in industrial scale circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

  1. Fluidized bed injection assembly for coal gasification

    DOEpatents

    Cherish, Peter; Salvador, Louis A.

    1981-01-01

    A coaxial feed system for fluidized bed coal gasification processes including an inner tube for injecting particulate combustibles into a transport gas, an inner annulus about the inner tube for injecting an oxidizing gas, and an outer annulus about the inner annulus for transporting a fluidizing and cooling gas. The combustibles and oxidizing gas are discharged vertically upward directly into the combustion jet, and the fluidizing and cooling gas is discharged in a downward radial direction into the bed below the combustion jet.

  2. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  3. Use of glow discharge in fluidized beds

    NASA Technical Reports Server (NTRS)

    Wydeven, T.; Wood, P. C.; Ballou, E. V.; Spitze, L. A. (Inventor)

    1981-01-01

    Static charges and agglomerization of particles in a fluidized bed systems are minimized by maintaining in at least part of the bed a radio frequency glow discharge. This approach is eminently suitable for processes in which the conventional charge removing agents, i.e., moisture or conductive particle coatings, cannot be used. The technique is applied here to the disproportionation of calcium peroxide diperoxyhydrate to yield calcium superoxide, an exceptionally water and heat sensitive reaction.

  4. Fluidized-bed biological nitrogen removal

    SciTech Connect

    Hosaka, Yukihisa; Minami, Takeshi; Nasuno, Sai )

    1991-08-01

    This article describes a compact process for nitrogen removal developed in Japan. It does not require the large amounts of land of current denitrification processes. The process uses a three-phase fluidized bed of granular anthracite to which the nitrifying bacteria adhere and are fluidized by the activated sludge in the reactor. The process was developed in response to the need for nitrogen and phosphorus removal from waste water to prevent the eutrophication of Tokyo Bay, Japan.

  5. Status of the fluidized bed unit

    SciTech Connect

    Williams, P.M.; Wade, J.F.

    1994-06-01

    Rocky Flats has a serious mixed waste problem. No technology or company has a license and available facilities to remedy this dilemma. One solution under study is to use a catalytic fluidized bed unit to destroy the combustible portion of the mixed waste. The fluidized bed thermal treatment program at Rocky Flats is building on knowledge gained over twenty years of successful development activity. The FBU has numerous technical advantages over other thermal technologies to treat Rocky Flats` mixed waste, the largest being the lower temperature (700{degrees}C versus 1000{degrees}C) which reduces acid corrosion and mechanical failures and obviates the need for ceramic lining. Successful demonstrations have taken place on bench, pilot, and full-scale tests using radioactive mixed wastes. The program is approaching implementation and licensing of a production-scale fluidized bed system for the safe treatment of mixed waste. The measure for success on this project is the ability to work closely with the community to jointly solve problems and respond to concerns of mixed waste treatment at Rocky Flats.

  6. Hydrodynamic aspects of a circulating fluidized bed with internals

    SciTech Connect

    Balasubramanian, N.; Srinivasakannan, C.

    1998-06-01

    An attempt is made to examine the influence of internals (baffles) in the riser of the circulating fluidized bed. Experiments are conducted in a circulating fluidized bed, having perforated plates with different free areas. It is noticed from the present work that a circulating fluidized bed having 45% free area gives uniform solids concentration and pressure drop along the length of the riser. In addition to the uniformity, the circulating fluidized bed with internals gives higher pressure drop (solids concentration) compared to a conventional circulating fluidized bed. For internals having 67.6% free area the pressure drop is higher at the lower portion of the riser compared to the upper portion, similar to a conventional circulating fluidized bed. For 30% free area plates the solids concentration varies axially within the stage and remains uniform from stage to stage.

  7. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    PubMed

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible. PMID:18505001

  8. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler

    SciTech Connect

    Changfu You; Xuchang Xu

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from underground coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible. 17 refs., 3 figs., 1 tab.

  9. Rivesville multicell fluidized bed boiler. Annual technical progress report. July 1978-June 1979

    SciTech Connect

    Not Available

    1980-08-01

    Design, construction and test program of a 300,000 lb/hr steam generating capacity multicell fluidized bed boiler (MFB), as a pollution free method of burning high-sulfur or highly corrosive coals, is being carried out. The concept involves burning fuels such as coal, in a fluidized bed of limestone particles that react with the sulfur compounds formed during combustion to reduce air pollution. Nitrogen oxide emissions are also reduced at the lower combustion temperatures. The CaSO/sub 4/ produced in the furnace is discharged with the ash or regenerated to CaO for reuse in the fluidized bed. Information is presented on continued operation of the Rivesville MFB steam generating plant in a commercial mode and for determining performance and emission characteristics; studies and tests on flyash characterization and reinjection, fuel feed eductors and needles, air distributor, corrosion-erosion and sulfur capture; engineering studies to improve MFB performance and reliability.

  10. Analysis for radiative heat transfer in a circulating fluidized bed

    SciTech Connect

    Steward, F.R.; Couturier, M.F.; Poolpol, S.

    1995-12-31

    The radiative heat transfer from the particles within a circulating fluidized bed has been determined for a number of different assumptions. Based on temperature profiles measured in an operating circulating fluidized bed burning coal, a procedure for predicting the radiative transfer from the solid particles to a cold wall is recommended. The radiative transfer from the solid particles to a cold wall makes up approximately 50% of the total heat transfer to the wall in a circulating fluidized bed combustor.

  11. Cold-Flow Circulating Fluidized-Bed Identification

    SciTech Connect

    Parviz Famouri

    2005-07-01

    In a variety of industrial applications, the use of a circulating fluidized bed (CFB) provides various advantages, such as reducing environmental pollution and increasing process efficiency. The application of circulating fluidized bed technology contributes to the improvement of gas-solid contact, reduction of the cross-sectional area with the use of higher superficial velocities, the use of the solids circulation rate as an additional control variable, and superior radial mixing, Grace et al. [1]. In order to improve raw material usage and utility consumption, optimization and control of CFB is very important, and an accurate, real time model is required to describe and quantify the process. Currently there is no accepted way to construct a reliable model for such a complex CFB system using traditional methods, especially at the pilot or industrial scale. Three major obstacles in characterizing the system are: 1) chaotic nature of the system; 2) non-linearity of the system, and 3) number of immeasurable unknowns internal to the system,[2]. Advanced control theories and methods have the ability to characterize the system, and can overcome all three of these obstacles. These methods will be discussed in this report.

  12. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    1998-03-01

    ThermoChem, under contract to the Department of Energy, conducted extensive research, development and demonstration work on a Pulsed Atmospheric Fluidized Bed Combustor (PAFBC) to confirm that advanced technology can meet these performance objectives. The ThermoChem/MTCI PAFBC system integrates a pulse combustor with an atmospheric bubbling-bed type fluidized bed combustor (BFBC) In this modular configuration, the pulse combustor burns the fuel fines (typically less than 30 sieve or 600 microns) and the fluidized bed combusts the coarse fuel particles. Since the ThermoChem/MTCI PAFBC employs both the pulse combustor and the AFBC technologies, it can handle the full-size range of coarse and fines. The oscillating flow field in the pulse combustor provides for high interphase and intraparticle mass transfer rates. Therefore, the fuel fines essentially burn under kinetic control. Due to the reasonably high temperature (>1093 C but less than the temperature for ash fusion to prevent slagging), combustion of fuel fines is substantially complete at the exit of the pulse combustor. The additional residence time of 1 to 2 seconds in the freeboard of the PAFBC unit then ensures high carbon conversion and, in turn, high combustion efficiency. A laboratory unit was successfully designed, constructed and tested for over 600 hours to confirm that the PAFBC technology could meet the performance objectives. Subsequently, a 50,000 lb/hr PAFBC demonstration steam boiler was designed, constructed and tested at Clemson University in Clemson, South Carolina. This Final Report presents the detailed results of this extensive and successful PAFBC research, development and demonstration project.

  13. Multiple model identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, Rupen; Famouri, P.; Woerner, B.D.; Turton, R.; •Ludlow, J.C.; Shadle, L.J.; Boyle, E.J.

    2008-05-13

    Solids circulation rate is an important parameter that is essential to the control and improved performance of a circulating fluidized bed system. The present work focuses on the identification of a cold flow circulating fluidized bed using a multiple model identification technique that considers the given set-up as a nonlinear dynamic system and predicts the solids circulation rate as a function of riser aeration, move air flow rate, and total riser pressure drop. The predictor model obtained from this technique is trained on glass beads data sets in which riser aeration and move air flow are varied randomly one at a time. The global linear state space model obtained from the N4SID algorithm is trained on the same data set and the prediction results of solids circulation rate from both these algorithms are tested against data obtained at operating conditions different from the training data. The comparison between the two methods shows that the prediction results obtained from the multiple model technique are better than those obtained from the global linear model. The number of local models is increased from two to five and two third order state space models are sufficient for the present sets of data.

  14. Pyrolysis reactor and fluidized bed combustion chamber

    DOEpatents

    Green, Norman W.

    1981-01-06

    A solid carbonaceous material is pyrolyzed in a descending flow pyrolysis reactor in the presence of a particulate source of heat to yield a particulate carbon containing solid residue. The particulate source of heat is obtained by educting with a gaseous source of oxygen the particulate carbon containing solid residue from a fluidized bed into a first combustion zone coupled to a second combustion zone. A source of oxygen is introduced into the second combustion zone to oxidize carbon monoxide formed in the first combustion zone to heat the solid residue to the temperature of the particulate source of heat.

  15. Packed fluidized bed blanket for fusion reactor

    DOEpatents

    Chi, John W. H.

    1984-01-01

    A packed fluidized bed blanket for a fusion reactor providing for efficient radiation absorption for energy recovery, efficient neutron absorption for nuclear transformations, ease of blanket removal, processing and replacement, and on-line fueling/refueling. The blanket of the reactor contains a bed of stationary particles during reactor operation, cooled by a radial flow of coolant. During fueling/refueling, an axial flow is introduced into the bed in stages at various axial locations to fluidize the bed. When desired, the fluidization flow can be used to remove particles from the blanket.

  16. Simulation of fluidized bed coal combustors

    NASA Technical Reports Server (NTRS)

    Rajan, R.

    1979-01-01

    The many deficiencies of previous work on simulation of fluidized bed combustion (FBC) processes are presented. An attempt is made to reduce these deficiencies, and to formulate a comprehensive FBC model taking into account the following elements: (1) devolatilization of coal and the subsequent combustion of volatiles and residual char; (2) sulfur dioxide capture by limestone; (3) NOx release and reduction of NOx by char; (4) attrition and elutriation of char and limestone; (5) bubble hydrodynamics; (6) solids mixing; (7) heat transfer between gas and solid, and solid and heat exchange surfaces; and (8) freeboard reactions.

  17. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Keith, Raymond E.; Heller, Thomas J.; Bush, Stuart A.

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association's NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  18. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  19. Spatiotemporal dynamics of a shallow fluidized bed.

    SciTech Connect

    Aranson, I. S.; Tsimring, L. S.; Clark, D. K.

    2000-12-05

    An experimental and theoretical study of the dynamics of an air-fluidized thin granular layer is presented. Near the threshold of instability, the system exhibits critical behavior with remarkably long transient dynamics. Above the threshold of fluidization the system undergoes a Hopf bifurcation as the layer starts to oscillate at a certain frequency due to a feedback between the layer dilation and the airflow rate. Based on our experimental data, we formulate a the simple dynamical model which describes the transition in a shallow fluidized bed.

  20. Electrode assembly for a fluidized bed apparatus

    DOEpatents

    Schora, Jr., Frank C.; Matthews, Charles W.; Knowlton, Ted M.

    1976-11-23

    An electrode assembly comprising a high voltage electrode having a generally cylindrical shape and being electrically connected to a high voltage source, where the cylinder walls may be open to flow of fluids and solids; an electrically grounded support electrode supporting said high voltage electrode by an electrically insulating support where both of the electrically grounded and electrically insulating support may be hollow; and an electrically grounded liner electrode arranged concentrically around both the high voltage and support electrodes. This assembly is specifically adapted for use in a fluidized bed chemical reactor as an improved heating means therefor.

  1. Fluidized-Bed Cleaning of Silicon Particles

    NASA Technical Reports Server (NTRS)

    Rohatgi, Naresh K.; Hsu, George C.

    1987-01-01

    Fluidized-bed chemical cleaning process developed to remove metallic impurities from small silicon particles. Particles (250 micrometer in size) utilized as seed material in silane pyrolysis process for production of 1-mm-size silicon. Product silicon (1 mm in size) used as raw material for fabrication of solar cells and other semiconductor devices. Principal cleaning step is wash in mixture of hydrochloric and nitric acids, leaching out metals and carrying them away as soluble chlorides. Particles fluidized by cleaning solution to assure good mixing and uniform wetting.

  2. Transients in a circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  3. Gas fluidized-bed stirred media mill

    SciTech Connect

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  4. Fluidized bed pyrolysis to gases containing olefins

    SciTech Connect

    Kuester, J.L.

    1980-01-01

    Recent gasification data are presented for a system designed to produce liquid hydrocarbon fuel from various biomass feedstocks. The factors under investigation were feedstock type, fluidizing gas type, residence time, temperature and catalyst usage. The response was gas phase composition. A fluidized bed system was utilized with a separate regenerator-combustor. An olefin content as high as 39 mole % was achieved. Hydrogen/carbon monoxide ratios were easily manipulated via steam addition over a broad range with an autocatalytic effect apparent for most feedstocks.

  5. Pressure Fluctuations as a Diagnostic Tool for Fluidized Beds

    SciTech Connect

    Joel R. Schroeder; Robert C. Brown

    1998-04-23

    The purpose of this project is to investigate the origin of pressure fluctuations in fluidized bed systems. The study will asses the potential for using pressure fluctuations as an indicator of fluidized bed hydrodynamics in both laboratory scale cold-models and industrial scale boilers.

  6. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  7. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  8. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  9. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  10. Development and testing of a fluidized bed solar thermal receiver

    SciTech Connect

    Bachovchin, D.M.; Archer, D.H.; Neale, D.H.; Brown, C.T.; Lefferdo, J.M.

    1981-01-01

    Requirements for effective solar thermal receivers are compared with the characteristics of fluidized beds to demonstrate the compatibility of the two technologies. The Westinghouse design and construction of a solar thermal fluidized bed air heater for industrial process heat is described. Tests of the unit with concentrated solar radiation at the Georgia Tech Advanced Components Test Facility are outlined and receiver performance is evaluated.

  11. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  12. Fluidized bed gasification of select granular biomaterials.

    PubMed

    Subramanian, P; Sampathrajan, A; Venkatachalam, P

    2011-01-01

    Biomaterials can be converted into solid, liquid and gaseous fuels through thermochemical or biochemical conversion processes. Thermochemical conversion of granular biomaterials is difficult because of its physical nature and one of the suitable processes is fluidized bed gasification. In this study, coir pith, rice husk and saw dust were selected and synthetic gas was generated using a fluidized bed gasifier. Gas compositions of product gas were analyzed and the percentage of carbon monoxide and carbon dioxide was in the range of 8.24-19.55 and 10.21-17.14, respectively. The effect of equivalence ratio (0.3, 0.4 and 0.5) and reaction time (at 10 min interval) on gas constituents was studied. The gas yield for coir pith, rice husk and sawdust were found to be in the range of 1.98-3.24, 1.79-2.81 and 2.18-3.70 Nm3 kg(-1), respectively. Models were developed to study the influence of biomaterial properties and operating conditions on molar concentration of gas constituents and energy output. PMID:20817445

  13. Predictive models of circulating fluidized bed combustors

    SciTech Connect

    Gidaspow, D.

    1992-07-01

    Steady flows influenced by walls cannot be described by inviscid models. Flows in circulating fluidized beds have significant wall effects. Particles in the form of clusters or layers can be seen to run down the walls. Hence modeling of circulating fluidized beds (CFB) without a viscosity is not possible. However, in interpreting Equations (8-1) and (8-2) it must be kept in mind that CFB or most other two phase flows are never in a true steady state. Then the viscosity in Equations (8-1) and (8-2) may not be the true fluid viscosity to be discussed next, but an Eddy type viscosity caused by two phase flow oscillations usually referred to as turbulence. In view of the transient nature of two-phase flow, the drag and the boundary layer thickness may not be proportional to the square root of the intrinsic viscosity but depend upon it to a much smaller extent. As another example, liquid-solid flow and settling of colloidal particles in a lamella electrosettler the settling process is only moderately affected by viscosity. Inviscid flow with settling is a good first approximation to this electric field driven process. The physical meaning of the particulate phase viscosity is described in detail in the chapter on kinetic theory. Here the conventional derivation resented in single phase fluid mechanics is generalized to multiphase flow.

  14. Surface-renewal models for heat-transfer between walls and fluidized beds

    NASA Technical Reports Server (NTRS)

    Patel, R. D.

    1969-01-01

    Two surface-renewed film penetration models describe transient heat-transfer between a wall and a fluidized bed. Methods are presented for estimation of mean residence times of particles at the transporting surface, their age densities and the average transport coefficients.

  15. Modeling of structural effects in biomedical elements after titanium oxidation in fluidized bed

    NASA Astrophysics Data System (ADS)

    Jasiński, J.; Szota, M.; Mendzik, K.

    2010-06-01

    Oxidation is one of the most employed methods to improve titanium and its alloys properties especially due to medical application. This process like most of the thermochemical treatment processes substantially influences on the characteristic of surface layers and the same on its mechanical and useful properties. Oxide coatings produced during titanium oxidation were examined due to their composition identification. Titanium was oxidized in fluidized bed in temperature range between 500÷700°C. Microstructures of titanium with a visible oxide coating on its surface after thermochemical treatment and changes of grain size in core of titanium samples are described. Moreover Xray phase analysis of obtained oxides coatings was made as well as microhardness measurements of titanium surface layers after oxidation process. Finally, the surfaces of titanium after oxidation in fluidized bed were measured by Auger electron spectroscopy. All research results are used to built numerical model of oxidation process in fluidized. Titanium oxidation process in fluidized bed is very complicated, because changes of parameters are non linear characteristics. This fact and lack of mathematical algorithms describing this process makes modeling properties of titanium elements by traditional numerical methods difficult or even impossible. In this case it is possible to try using artificial neural network. Using neural networks for modeling oxidizing in fluidized bed is caused by several nets' features: non linear character, ability to generalize the results of calculations for data out of training set, no need for mathematical algorithms describing influence changes input parameters on modeling materials properties.

  16. Sorbent utilization prediction methodology: sulfur control in fluidized-bed combustors

    SciTech Connect

    Fee, D.C.; Wilson, W.I.; Shearer, J.A.; Smith, G.W.; Lenc, J.F.; Fan, L.S.; Myles, K.M.; Johnson, I.

    1980-09-01

    The United States Government has embarked on an ambitious program to develop and commercialize technologies to efficiently extract energy from coal in an environmentally acceptable manner. One of the more promising new technologies for steam and power generation is the fluidized-bed combustion of coal. In this process, coal is burned in a fluidized bed composed mainly of calcined limestone sorbent. The calcium oxide reacts chemically to capture the sulfur dioxide formed during the combustion and to maintain the stack gas sulfur emissions at acceptable levels. The spent sulfur sorbent, containing calcium sulfate, is a dry solid that can be disposed of along with coal ash or potentially used. Other major advantages of fluidized-bed combustion are the reduction in nitrogen oxide emissions because of the relatively low combustion temperatures, the capability of burning wide varieties of fuel, the high carbon combustion efficiencies, and the high heat-transfer coefficients. A key to the widespread commercialization of fluidized-bed technology is the ability to accurately predict the amount of sulfur that will be captured by a given sorbent. This handbook meets this need by providing a simple, yet reliable, user-oriented methodology (the ANL method) that allows performance of a sorbent to be predicted. The methodology is based on only three essential sorbent parameters, each of which can be readily obtained from standardized laboratory tests. These standard tests and the subsequent method of data reduction are described in detail.

  17. Modeling biomass gasification in circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Miao, Qi

    In this thesis, the modeling of biomass gasification in circulating fluidized beds was studied. The hydrodynamics of a circulating fluidized bed operating on biomass particles were first investigated, both experimentally and numerically. Then a comprehensive mathematical model was presented to predict the overall performance of a 1.2 MWe biomass gasification and power generation plant. A sensitivity analysis was conducted to test its response to several gasifier operating conditions. The model was validated using the experimental results obtained from the plant and two other circulating fluidized bed biomass gasifiers (CFBBGs). Finally, an ASPEN PLUS simulation model of biomass gasification was presented based on minimization of the Gibbs free energy of the reaction system at chemical equilibrium. Hydrodynamics plays a crucial role in defining the performance of gas-solid circulating fluidized beds (CFBs). A 2-dimensional mathematical model was developed considering the hydrodynamic behavior of CFB gasifiers. In the modeling, the CFB riser was divided into two regions: a dense region at the bottom and a dilute region at the top of the riser. Kunii and Levenspiel (1991)'s model was adopted to express the vertical solids distribution with some other assumptions. Radial distributions of bed voidage were taken into account in the upper zone by using Zhang et al. (1991)'s correlation. For model validation purposes, a cold model CFB was employed, in which sawdust was transported with air as the fluidizing agent. A comprehensive mathematical model was developed to predict the overall performance of a 1.2 MWe biomass gasification and power generation demonstration plant in China. Hydrodynamics as well as chemical reaction kinetics were considered. The fluidized bed riser was divided into two distinct sections: (a) a dense region at the bottom of the bed where biomass undergoes mainly heterogeneous reactions and (b) a dilute region at the top where most of homogeneous

  18. Velocity Fluctuations in Gas-Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Cody, G. D.

    1998-03-01

    Increasing gas flow through a bed of particles produces, above a sharp threshold, a fluidized state which exhibits many of the properties of a liquid. Fluidized beds play a major role in refining, chemicals, and power generation, but the physics of the fluidized state is still uncertain, due to the complexity of the particle/gas interactions, the broad distribution of particle size, and the measurement challenge. One consequence can be the failure of sophisticated computer models to predict performance. Another is the failure to resolve fundamental questions, for example the source of the initial stability/instability of the uniform fluidized state, first addressed by Jackson in 1963(R. Jackson, in Fluidization, edited by J. F. Davidson et al. (Academic Press, New York, 1985), p. 47-72; G. K. Batchelor, J. Fluid Mech. 193, 75-110 (1988); M. Nicolas. J. Chomaz, and E. Guazelli, Phys. Fluids 6, 3936-3944 (1994).). To meet the measurement challenge, we have obtained the first comprehensive data on the mean squared fluctuation velocity, or granular temperature, T*, of monodispersed glass spheres of diameter, D, in a fluidized bed, by a novel acoustic shot noise probe of random particle impact on the wall(G. D. Cody, D. J. Goldfarb, G. V. Storch, Jr., A. N. Norris, Powder Technology 87, 211-232 (1996); G. D. Cody and D. J. Goldfarb, in Dynamics in Small Confining Systems-III, eds. M. Drake et al, (MRS, Pittsburgh, Pa, 1997), 464, p. 325-338.). Applying a dense gas kinetic model(D. Gidaspow, Multiphase Flow and Fluidization (Academic Press, San Diego, 1994).) to this data predicts values of particulate pressure, and viscosity, which are in excellent agreement with recent experiments, and encouraged us to revisit the stability question. We find that the unanticipated seven-fold bifurcation observed in T* for D less than 150 microns is sufficient, using Jackson's model, to account for the accepted empirical boundary of stable initial uniform fluidization for the spheres

  19. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Keith, Raymond E.

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute's decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  20. Anthracite culm fired fluidized-bed boiler

    SciTech Connect

    Lentz, E.C.

    1984-01-01

    This chapter discusses a DOE-sponsored project to design, fabricate, install and demonstrate a system which can be fired with anthracite refuse coal (culm) or other coal. It is estimated that there are over 800 culm banks containing approximately 900 million ton of material in the northeast Pennsylvania area, which represents 1 billion barrels (159 GL) of oil equivalent. Culm combustion tests were conducted to establish and confirm the start-up and load following control systems to be used in the fluidized-bed boiler. The main purpose of the examined project is to demonstrate to industry that mine-site preparation/delivery of ready-to-burn fuel and disposal of the ash can be accomplished reliably, economically, and without detriment to the industrial or community environment.

  1. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1984-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fludized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  2. Solids feed nozzle for fluidized bed

    DOEpatents

    Zielinski, Edward A.

    1982-01-01

    The vertical fuel pipe of a fluidized bed extends up through the perforated support structure of the bed to discharge granulated solid fuel into the expanded bed. A cap, as a deflecting structure, is supported above the discharge of the fuel pipe and is shaped and arranged to divert the carrier fluid and granulated fuel into the combusting bed. The diverter structure is spaced above the end of the fuel pipe and provided with a configuration on its underside to form a venturi section which generates a low pressure in the stream into which the granules of solid fuel are drawn to lengthen their residence time in the combustion zone of the bed adjacent the fuel pipe.

  3. Fluidized bed boiler having a segmented grate

    DOEpatents

    Waryasz, Richard E.

    1984-01-01

    A fluidized bed furnace (10) is provided having a perforate grate (9) within a housing which supports a bed of particulate material including some combustibles. The grate is divided into a plurality of segments (E2-E6, SH1-SH5, RH1-RH5), with the airflow to each segment being independently controlled. Some of the segments have evaporating surface imbedded in the particulate material above them, while other segments are below superheater surface or reheater surface. Some of the segments (E1, E7) have no surface above them, and there are ignitor combustors (32, 34) directed to fire into the segments, for fast startup of the furnace without causing damage to any heating surface.

  4. Advanced control strategies for fluidized bed dryers

    SciTech Connect

    Siettos, C.I.; Kiranoudis, C.T.; Bafas, G.V.

    1999-11-01

    Generating the best possible control strategy comprises a necessity for industrial processes, by virtue of product quality, cost reduction and design simplicity. Three different control approaches, namely an Input-Output linearizing, a fuzzy logic and a PID controller, are evaluated for the control of a fluidized bed dryer, a typical non-linear drying process of wide applicability. Based on several closed loop characteristics such as settling times, maximum overshoots and dynamic performance criteria such as IAE, ISE and ITAE, it is shown that the Input-Output linearizing and the fuzzy logic controller exhibit a better performance compared to the PID controller tuned optimally with respect to IAE, for a wide range of disturbances; yet, the relevant advantage of the fuzzy logic over the conventional nonlinear controller issues upon its design simplicity. Typical load rejection and set-point tracking examples are given to illustrate the effectiveness of the proposed approach.

  5. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  6. Control of a fluidized bed combustor using fuzzy logic

    SciTech Connect

    Koffman, S.J.; Brown, R.C.; Fullmer, R.R.

    1996-01-01

    Fuzzy logic--an artificial intelligence technique--can be employed to exploit the wealth of information human experts have learned about complex systems while attempting to control them. This information is usually of a qualitative nature that is unusable by rigid conventional control techniques. Fuzzy logic, uses as a control method, manipulates linguistically expressed, heuristic knowledge from a human expert to derive control actions for a described system. As an alternative approach to classical controls, fuzzy logic is examined for start-up control and normal regulation of a bubbling fluidized bed combustor. To validate the fuzzy logic approach, the fuzzy controller is compared to a classical proportional and integral (PI) controller, commonly used in industrial applications, designed by Ziegler-Nichols tuning.

  7. Bifurcation analysis of bubble dynamics in fluidized beds

    SciTech Connect

    Blomgren, Peter; Palacios, Antonio; Zhu, Bing; Daw, C Stuart; FINNEY, Charles E A; Halow, John; Pannala, Sreekanth

    2007-01-01

    We use a low-dimensional, agent-based bubble model to study the changes in the global dynamics of fluidized beds in response to changes in the frequency of the rising bubbles. The computationally based bifurcation analysis shows that at low frequencies, the global dynamics is attracted towards a fixed point since the bubbles interact very little with one another. As the frequency of injection increases, however, the global dynamics undergoes a series of bifurcations to new behaviors that include highly periodic orbits, chaotic attractors, and intermittent behavior between periodic orbits and chaotic sets. Using methods from time-series analysis, we are able to approximate nonlinear models that allow for long-term predictions and the possibility of developing control algorithms.

  8. Computational Fluid Dynamics Simulation of Fluidized Bed Polymerization Reactors

    SciTech Connect

    Rong Fan

    2006-08-09

    , monovariate population balance, bivariate population balance, aggregation and breakage equation and DQMOM-Multi-Fluid model are described. In the last section of Chapter 3, numerical methods involved in the multi-fluid model and time-splitting method are presented. Chapter 4 is based on a paper about application of DQMOM to polydisperse gas-solid fluidized beds. Results for a constant aggregation and breakage kernel and a kernel developed from kinetic theory are shown. The effect of the aggregation success factor and the fragment distribution function are investigated. Chapter 5 shows the work on validation of mixing and segregation phenomena in gas-solid fluidized beds with a binary mixture or a continuous size distribution. The simulation results are compared with available experiment data and discrete-particle simulation. Chapter 6 presents the project with Univation Technologies on CFD simulation of a Polyethylene pilot-scale FB reactor, The fluid dynamics, mass/heat transfer and particle size distribution are investigated through CFD simulation and validated with available experimental data. The conclusions of this study and future work are discussed in Chapter 7.

  9. Mixing equilibrium in two-density fluidized beds by DEM

    NASA Astrophysics Data System (ADS)

    Di Renzo, A.; Di Maio, F. P.

    2010-05-01

    Interaction of fluid and granular flows in dense two-phase systems is responsible for the significantly different behavior of units used in the chemical industry such as fluidized beds. The momentum exchange phenomena involved during gas fluidization of a binary mixture of solids differing in density is such that the continuous mixing action of the fluid flowing upwards counteracts the natural tendency of the two (fluidized) solids to segregate with the heavier component fully settling at the bottom of the bed. In the present work the complex hydrodynamics of two-density gas-fluidized beds is studied by means of a DEM-CFD computational approach, combining the discrete element method (DEM) and a solution of the locally averaged equations of motion (CFD). The model is first validated against experimental data and then used to investigate the role of gas velocity versus density ratio of the two components in determining the distribution of the components in the system. It is shown first that a unique equilibrium composition profile is reached independent of the initial arrangements of the solids. Then, numerical simulations are used to find the equilibrium conditions of mixing/segregation as a function of the gas velocity in excess of the minimum fluidization velocity of the heavier component and as a function of the density ratio of the two solid species. A mixing map on the gas velocity-density ratio plane is finally reconstructed by plotting iso-mixing lines that shows quantitatively how conditions ranging from full mixing to fully segregated components are obtained.

  10. Linear system identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, R; Woerner, B D; Ludlow, J C; Shadle, L J; Boyle, E J

    2009-02-01

    Knowledge of the solids circulation rate (SCR) is essential to the control and improved performance of a circulating fluidized bed system. In the present work, the noise model is derived using the prediction error method considering process and measurement noises acting on the cold flow circulating fluidized bed (CFCFB) with a cork particulate material. The outputs of the initial model are the total pressure drop across the riser, the pressure drop across the crossover, the pressure drop across the primary cyclone, the total pressure drop across the stand-pipe, the pressure drop across the loop seal, and the SCR. The stochastic estimate of SCR is determined from the noise model using the stochastic pressure drop estimates. The deterministic estimate is obtained through the inputs taken as move air flow, riser aeration, and loop seal fluidization air that are all independent variables of the given setup and under the control of the user. The theory has been developed to convert a complete blackbox model to a grey box model through the output-to-state transformation such that both the models of the CFCFB consists of all these output variables as the states of the system, and only pressure drops across the system as the output measurements. Thus, the final models do not include any fictitious terms and they are defined only in terms of physical parameters of the given system. Both components of SCR are separately analysed. The combined SCR response of both the noise model and deterministic model is compared with the validation data set of this state variable in terms of modelfit, and the results are shown.

  11. JPL in-house fluidized-bed reactor research

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1984-01-01

    Fluidized bed reactor research techniques for fabrication of quartz linears was reviewed. Silane pyrolysis was employed in this fabrication study. Metallic contaminant levels in the silicon particles were below levels detectable by emission spectroscopy.

  12. Model of Fluidized Bed Containing Reacting Solids and Gases

    NASA Technical Reports Server (NTRS)

    Bellan, Josette; Lathouwers, Danny

    2003-01-01

    A mathematical model has been developed for describing the thermofluid dynamics of a dense, chemically reacting mixture of solid particles and gases. As used here, "dense" signifies having a large volume fraction of particles, as for example in a bubbling fluidized bed. The model is intended especially for application to fluidized beds that contain mixtures of carrier gases, biomass undergoing pyrolysis, and sand. So far, the design of fluidized beds and other gas/solid industrial processing equipment has been based on empirical correlations derived from laboratory- and pilot-scale units. The present mathematical model is a product of continuing efforts to develop a computational capability for optimizing the designs of fluidized beds and related equipment on the basis of first principles. Such a capability could eliminate the need for expensive, time-consuming predesign testing.

  13. Fluidized-bed calciner with combustion nozzle and shroud

    DOEpatents

    Wielang, Joseph A.; Palmer, William B.; Kerr, William B.

    1977-01-01

    A nozzle employed as a burner within a fluidized bed is coaxially enclosed within a tubular shroud that extends beyond the nozzle length into the fluidized bed. The open-ended shroud portion beyond the nozzle end provides an antechamber for mixture and combustion of atomized fuel with an oxygen-containing gas. The arrangement provides improved combustion efficiency and excludes bed particles from the high-velocity, high-temperature portions of the flame to reduce particle attrition.

  14. Heat transfer in a fluidized-bed solar thermal receiver

    SciTech Connect

    Bachovchin, D.M.; Archer, D.H.; Neale, D.H.

    1983-01-01

    The authors investigated the use of a fluidized bed as a solar thermal receiver. A 0.3 m diameter, quartz-walled bed was designed, built, and tested at a 325 kW, solar thermal test facility. Various large-particle bed materials were tested, and we found that strong temperature gradients existed in the fluidized bed exposed to concentrated solar radiation. A heat transfer analysis is presented and effective bed thermal conductivities are estimated.

  15. Fluidized-bed retrofit a practical alternative to FGD

    SciTech Connect

    Stringfellow, T.E.

    1984-02-01

    A comparison is made between the costs of flue-gas desulphurization retrofit to a 112 MW pf-fired boiler, fluidized-bed combustion retrofit to the boiler, and a new fluidized-bed boiler. Breakdowns are given for capital costs, operating and maintenance costs and the busbar cost of energy for a 20 year unit life. The analysis shows that fbc is a viable option for the retrofit of many existing boilers from both a technical and economic viewpoint.

  16. Plasma-Augmented Fluidized Bed Gasification of Sub-bituminous Coal in CO2-O2 Atmospheres

    NASA Astrophysics Data System (ADS)

    Lelievre, C.; Pickles, C. A.; Hultgren, S.

    2016-01-01

    The gasification of a sub-bituminous coal using CO2-O2 gas mixtures was studied in a plasma-augmented fluidized bed gasifier. Firstly, the coal was chemically characterized and the gasification process was examined using Thermogravimetric and Differential Thermal Analysis (TGA/DTA) in CO2, O2 and at a CO2 to O2 ratio of 3 to 1. Secondly, the equilibrium gas compositions were obtained using the Gibbs free energy minimization method (HSC Chemistry®7). Thirdly, gasification tests were performed in a plasma-augmented fluidized bed and the off-gas temperatures and compositions were determined. Finally, for comparison purposes, control tests were conducted using a conventional fluidized bed coal gasifier and these results were compared to those achieved in the plasma-augmented fluidized bed gasifier. The effects of bed temperature and CO2 to O2 ratio were studied. For both gasifiers, at a given bed temperature, the off-gas compositions were in general agreement with the equilibrium values. Also, for both gasifiers, an experimental CO2 to O2 ratio of about 3 to 1 resulted in the highest syngas grade (%CO + %H2). Both higher off-gas temperatures and syngas grades could be achieved in the plasma-augmented gasifier, in comparison to the conventional gasifier. These differences were attributed to the higher bed temperatures in the plasma-augmented fluidized bed gasifier.

  17. Development and applications of clean coal fluidized bed technology

    SciTech Connect

    Eskin, N.; Hepbasli, A.

    2006-09-15

    Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The main objective of the present study is to introduce the development and the applications of the fluidized bed technology (FBT) and to review the fluidized bed combustion studies conducted in Turkey. The industrial applications of the fluidized bed technology in the country date back to the 1980s. Since then, the number of the fluidized bed boilers has increased. The majority of the installations are in the textile sector. In Turkey, there is also a circulating fluidized bed thermal power plant with a capacity of 2 x 160 MW under construction at Can in Canakkale. It is expected that the FBT has had, or will have, a significant and increasing role in dictating the energy strategies for Turkey.

  18. CFD-DEM study of effect of bed thickness for bubbling fluidized beds

    SciTech Connect

    Tingwen, Li; Gopalakrishnan, Pradeep; Garg, Rahul; Shahnam, Mehrdad

    2011-10-01

    The effect of bed thickness in rectangular fluidized beds is investigated through the CFD–DEM simulations of small-scale systems. Numerical results are compared for bubbling fluidized beds of various bed thicknesses with respect to particle packing, bed expansion, bubble behavior, solids velocities, and particle kinetic energy. Good two-dimensional (2D) flow behavior is observed in the bed having a thickness of up to 20 particle diameters. However, a strong three-dimensional (3D) flow behavior is observed in beds with a thickness of 40 particle diameters, indicating the transition from 2D flow to 3D flow within the range of 20–40 particle diameters. Comparison of velocity profiles near the walls and at the center of the bed shows significant impact of the front and back walls on the flow hydrodynamics of pseudo-2D fluidized beds. Hence, for quantitative comparison with experiments in pseudo-2D columns, the effect of walls has to be accounted for in numerical simulations.

  19. Silicon production in a fluidized bed reactor

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1986-01-01

    Part of the development effort of the JPL in-house technology involved in the Flat-Plate Solar Array (FSA) Project was the investigation of a low-cost process to produce semiconductor-grade silicon for terrestrial photovoltaic cell applications. The process selected was based on pyrolysis of silane in a fluidized-bed reactor (FBR). Following initial investigations involving 1- and 2-in. diameter reactors, a 6-in. diameter, engineering-scale FBR was constructed to establish reactor performance, mechanism of silicon deposition, product morphology, and product purity. The overall mass balance for all experiments indicates that more than 90% of the total silicon fed into the reactor is deposited on silicon seed particles and the remaining 10% becomes elutriated fines. Silicon production rates were demonstrated of 1.5 kg/h at 30% silane concentration and 3.5 kg/h at 80% silane concentration. The mechanism of silicon deposition is described by a six-path process: heterogeneous deposition, homogeneous decomposition, coalescence, coagulation, scavenging, and heterogeneous growth on fines. The bulk of the growth silicon layer appears to be made up of small diameter particles. This product morphology lends support to the concept of the scavenging of homogeneously nucleated silicon.

  20. Process analysis of fluidized bed granulation.

    PubMed

    Rantanen, J; Jørgensen, A; Räsänen, E; Luukkonen, P; Airaksinen, S; Raiman, J; Hänninen, K; Antikainen, O; Yliruusi, J

    2001-01-01

    This study assesses the fluidized bed granulation process for the optimization of a model formulation using in-line near-infrared (NIR) spectroscopy for moisture determination. The granulation process was analyzed using an automated granulator and optimization of the verapamil hydrochloride formulation was performed using a mixture design. The NIR setup with a fixed wavelength detector was applied for moisture measurement. Information from other process measurements, temperature difference between process inlet air and granules (T(diff)), and water content of process air (AH), was also analyzed. The application of in-line NIR provided information related to the amount of water throughout the whole granulation process. This information combined with trend charts of T(diff) and AH enabled the analysis of the different process phases. By this means, we can obtain in-line documentation from all the steps of the processing. The choice of the excipient affected the nature of the solid-water interactions; this resulted in varying process times. NIR moisture measurement combined with temperature and humidity measurements provides a tool for the control of water during fluid bed granulation. PMID:14727858

  1. COMPUTATIONAL MODELING OF CIRCULATING FLUIDIZED BED REACTORS

    SciTech Connect

    Ibrahim, Essam A

    2013-01-09

    Details of numerical simulations of two-phase gas-solid turbulent flow in the riser section of Circulating Fluidized Bed Reactor (CFBR) using Computational Fluid Dynamics (CFD) technique are reported. Two CFBR riser configurations are considered and modeled. Each of these two riser models consist of inlet, exit, connecting elbows and a main pipe. Both riser configurations are cylindrical and have the same diameter but differ in their inlet lengths and main pipe height to enable investigation of riser geometrical scaling effects. In addition, two types of solid particles are exploited in the solid phase of the two-phase gas-solid riser flow simulations to study the influence of solid loading ratio on flow patterns. The gaseous phase in the two-phase flow is represented by standard atmospheric air. The CFD-based FLUENT software is employed to obtain steady state and transient solutions for flow modulations in the riser. The physical dimensions, types and numbers of computation meshes, and solution methodology utilized in the present work are stated. Flow parameters, such as static and dynamic pressure, species velocity, and volume fractions are monitored and analyzed. The differences in the computational results between the two models, under steady and transient conditions, are compared, contrasted, and discussed.

  2. Nonlinear Unstable Wave Disturbances in Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Liu, J. T. C.

    1983-10-01

    Instabilities in fluidized beds are interpreted from the two-phase continuum theory of linearized hydrodynamic stability as the result of interactions between wave hierarchies for which the stability condition is violated; that is, in which the lower-order waves propagate at speeds exceeding those of the higher-order waves. For weak nonlinearities a hierarchy of Burgers-like equations is obtained. The nonlinear modifications to the wave speeds point towards the restoration of the stability condition in the linearized sense. A weakly nonlinear hydrodynamic stability analysis yields an amplitude equation that is of second order. It is argued, however, that the major history of the disturbance development may be expressed by a simpler first-order amplitude equation. The Landau-Stuart constant obtained is intimately related to the nonlinear modifications of the wave speeds of the higher- and lower-order wave operators. It is shown that for supercritical disturbances, amplitude and phase velocity equilibration is possible, and that the levels of the equilibration depend on the initial amplification rate, in agreement with observations. The equilibration occurs by cascades of the fundamental wave disturbance into its harmonics.

  3. Dimensional similitude and the hydrodynamics of three- phase fluidized beds

    NASA Astrophysics Data System (ADS)

    Safoniuk, Michael

    It is proposed that scaling of three-phase fluidized bed hydrodynamics can be carried out based on geometric similarity and matching of a set of five dimensionless groups: (i)the M-group, M = g.Δρ.μ L4/(ρL2.σ 3); (ii)an Eötvös number, Eo = g.Δρ.d p2/σ (iii)the liquid Reynolds number, Re L = ρL.dp.UL/μ L; (iv)a density ratio, βd = ρp/ρ L; and (v)a superficial velocity ratio, βu = U g/UL. These were varied in an experimental study where four dimensionless hydrodynamic parameters were measured: (i)gas hold-up, ɛ g; (ii)bed expansion ratio, βbe (iii)the ratio of mean bubble diameter to particle diameter, db/dp ; and (iv)the ratio of mean bubble rise velocity to gas superficial velocity, Ub/Ug. This approach was validated experimentally by matching the dimensionless operating conditions from a kerosene-nitrogen-ceramic three-phase system with those in an aqueous magnesium sulphate solution-air-aluminum particle fluidized bed. There was good agreement between the gas hold-ups and bed expansion ratios in the two systems. A pilot-plant scale cold-flow co-current upwards-flowing three-phase fluidized bed column of inside diameter 292 mm was built and operated using three different liquids (tap water, an aqueous 44 mass % glycerol solution, and an aqueous 60 mass % glycerol solution), air, and cylindrical aluminum particles of diameter 4 mm and length 10 mm. The fluids and solids were carefully selected to result in dimensionless group values in the range of those of an industrial hydroprocessor. Specially built conductivity probes and pressure transducers were used to measure the hydrodynamic properties for different gas and liquid superficial velocities. Special attention was required to provide for drift and calibration when recording and analyzing data from the conductivity probes. Gas hold-ups were in the range of 5 to 20% by volume and were correlated as a function of liquid-phase Reynolds number and superficial velocity ratio. The gas hold-ups were a

  4. Study of the heat transfer mechanism from a submerged pulse combustor to a fluidized bed

    NASA Astrophysics Data System (ADS)

    Jeong, Hae-Won

    The objective of this study was to develop a better understanding of the heat transfer mechanism from the oscillating flow in a pulse combustor tail pipe to a fluidized bed. Heat transfer in the pipe and to the bed was studied both theoretically and experimentally. A quasi-steady theory was used to predict the internal heat transfer coefficients in pulsating flow. A packet renewal theory was used to predict the external heat transfer coefficients. A pipe fitted with an electrical heater and four acoustic drivers, which can be submerged in a fluidized bed, simulated the tail pipe of a pulse combustor. Local internal heat transfer rates in the pipe were measured using an enthalpy difference method. Local flow velocities were measured using a hot-film probe and radial temperatures by a thermocouple. The results of this study have shown that a resonant acoustic field increases the local heat transfer rates at the acoustic velocity anti-node and decreases those at the node. These enhancements seem to be caused by a steeper radial temperature gradient near the wall. The overall heat transfer rate is enhanced, when the ratio of acoustic to mean velocity is greater than 1, i.e., when flow reversal occurs. The degree of heat transfer rate enhancement increases as the resonant frequency increases, but decreases as Reynolds number increases. In very turbulent flow pulsations provide no enhancement. A quasi-steady model was developed, which accurately predicts the heat transfer coefficients, for the tail pipe in natural convection (outside fluidized bed) especially when the ratio of acoustic to mean velocity is greater than 3. However, the model somewhat under predicts the heat transfer coefficients for the tail pipe in forced convection (inside fluidized bed). Pulsations inside a submerged tail pipe cause relatively small increase of fluidized bed temperature for low Reynolds number flow, and do not affect the bed temperature measurably for high Reynolds numbers. The rate

  5. Exploratory and basic fluidized-bed combustion studies. Quarterly report, October-December 1979

    SciTech Connect

    Johnson, I.; Myles, K.M.; Swift, W.M.

    1980-11-01

    These laboratory- and process-development-scale studies support the Fossil Energy development program for atmospheric and pressurized fluidized-bed combustion. The objective of the current program is to investigate methods for improving the utilization of limestone for SO/sub 2/ emission control in FBCs and to develop a method for predicting the performance in AFBC's and PFBC's of limestones from different sources. This report presents results from (1) an investigation of the use of water treatment of spent partially sulfated limestone to enhance its SO/sub 2/ capture capacity, (2) studies of the kinetics of the hydration of spent limestone, and (3) studies of the attrition and elutriation of limestones in fluidized beds. Results of studies of the particle-removal efficiency of the TAN-JET cyclone are also reported.

  6. Concentration and Velocity Gradients in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    McClymer, James P.

    2003-01-01

    In this work we focus on the height dependence of particle concentration, average velocity components, fluctuations in these velocities and, with the flow turned off, the sedimentation velocity. The latter quantities are measured using Particle Imaging Velocimetry (PIV). The PIV technique uses a 1-megapixel camera to capture two time-displaced images of particles in the bed. The depth of field of the imaging system is approximately 0.5 cm. The camera images a region with characteristic length of 2.6 cm for the small particles and 4.7 cm. for the large particles. The local direction of particle flow is determined by calculating the correlation function for sub-regions of 32 x 32 pixels. The velocity vector map is created from this correlation function using the time between images (we use 15 to 30 ms). The software is sensitive variations of 1/64th of a pixel. We produce velocity maps at various heights, each consisting of 3844 velocities. We break this map into three vertical zones for increased height information. The concentration profile is measured using an expanded (1 cm diameter) linearly polarized HeNe Laser incident on the fluidized bed. A COHU camera (gamma=1, AGC off) with a lens and a polarizer images the transmitted linearly polarized light to minimize the effects of multiply scattered light. The intensity profile (640 X 480 pixels) is well described by a Gaussian fit and the height of the Gaussian is used to characterize the concentration. This value is compared to the heights found for known concentrations. The sedimentation velocity is estimated using by imaging a region near the bottom of the bed and using PIV to measure the velocity as a function of time. With a nearly uniform concentration profile, the time can be converted to height information. The stable fluidized beds are made from large pseudo-monodisperse particles (silica spheres with radii (250-300) microns and (425-500) microns) dispersed in a glycerin/water mix. The Peclet number is

  7. Fluidized Bed Steam Reformer (FBSR) monolith formation

    SciTech Connect

    Jantzen, C.M.

    2007-07-01

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or 'mineralized' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydro-ceramics. All but one of the nine monoliths tested met the <2 g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydro-ceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form. (authors)

  8. FLUIDIZED BED STEAM REFORMER MONOLITH FORMATION

    SciTech Connect

    Jantzen, C

    2006-12-22

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or ''mineralized'' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydroceramics. All but one of the nine monoliths tested met the <2g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydroceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form.

  9. Quantitative measurement of segregation phenomena in a binary-mixture fluidized bed by neutron radiography

    NASA Astrophysics Data System (ADS)

    Umekawa, Hisashi; Furui, Shuji; Oshima, Yoshihiro; Okura, Masashi; Ozawa, Mamoru; Takenaka, Nobuyuki

    2005-04-01

    Owing to a wide variety in fluidization properties of particles, segregation phenomena are hardly avoided in industrial fluidized-bed facilities. For the stability and controllability in the operation of such fluidized-beds, understanding of the relevant mechanism of particulate segregation is indispensable. Many factors, such as the difference in particle size, density, shape, and also arrangement of distributors, can be pointed out as the dominant causes for the segregation. Thus, any marking of particles for quantitative measurement may severely influence the segregation characteristic to be measured. But neutron radiography can be used for the quantitative measurement without disturbing the segregation characteristic. For estimating the segregation phenomena, evaluations of the particle fraction and the void fraction are required. For this purpose, two types of radiographies, i.e., X-ray and neutron radiographies were used in this investigation. Experimental results demonstrated the high performance of this method in investigating of segregation phenomena.

  10. Review of fluidized bed combustion technology in the United States

    SciTech Connect

    Krishnan, R.P.; Daw, C.S.; Jones, J.E. Jr.

    1984-01-01

    The United States (US) initiated work in fluidized bed combustion (FBC) in the mid-1960s, with primary emphasis on industrial applications. With passage of the Clean Air Act in 1970, the environmental benefits of the technology soon attracted interest. This provided the impetus for expanded effort focused on the reduced NO/sub x/ emissions resulting from lower combustion temperature and SO/sub 2/ capture by means of chemical reaction with limestone or dolomite in the fluidized bed. The oil embargo in 1973 further stimulated interest in FBC technology. Several manufacturers presently offer atmospheric fluidized bed combustion (AFBC) and circulating fluidized bed combustion (CFBC) units for industrial application in the United States. However, FBC for electric power generation remains in the development and demonstration phase. The Tennessee Valley Authority (TVA) and Electric Power Research Institute (EPRI) are operating a 20-MW AFBC utility pilot plant and are proceeding with plans for a 160-MW(e) demonstration plant with other participants. Research has been under way on pressurized fluidized bed combustion (PFBC) at Grimethorpe in South Yorkshire, England, and within the United States at the Curtiss-Wright Pilot Plant, and at other smaller test facilities. An emerging turbocharged PFBC concept will likely stimulate more near-term interest in PFBC technology for both industrial and utility applications. The major US programs and test facilities are described; remaining technical uncertainties are discussed, and the future outlook for the technology is assessed.

  11. Fluidized bed gasification of industrial solid recovered fuels.

    PubMed

    Arena, Umberto; Di Gregorio, Fabrizio

    2016-04-01

    The study evaluates the technical feasibility of the fluidized bed gasification of three solid recovered fuels (SRFs), obtained as co-products of a recycling process. The SRFs were pelletized and fed to a pilot scale bubbling fluidized bed reactor, operated in gasification and co-gasification mode. The tests were carried out under conditions of thermal and chemical steady state, with a bed of olivine particles and at different values of equivalence ratio. The results provide a complete syngas characterization, in terms of its heating value and composition (including tars, particulates, and acid/basic pollutants) and of the chemical and physical characterization of bed material and entrained fines collected at the cyclone outlet. The feasibility of the fluidized bed gasification process of the different SRFs was evaluated with the support of a material and substance flow analysis, and a feedstock energy analysis. The results confirm the flexibility of fluidized bed reactor, which makes it one of the preferable technologies for the gasification of different kind of wastes, even in co-gasification mode. The fluidized bed gasification process of the tested SRFs appears technically feasible, yielding a syngas of valuable quality for energy applications in an appropriate plant configuration. PMID:26896004

  12. Analysis of fluidized bed granulation process using conventional and novel modeling techniques.

    PubMed

    Petrović, Jelena; Chansanroj, Krisanin; Meier, Brigitte; Ibrić, Svetlana; Betz, Gabriele

    2011-10-01

    Various modeling techniques have been applied to analyze fluidized-bed granulation process. Influence of various input parameters (product, inlet and outlet air temperature, consumption of liquid-binder, granulation liquid-binder spray rate, spray pressure, drying time) on granulation output properties (granule flow rate, granule size determined using light scattering method and sieve analysis, granules Hausner ratio, porosity and residual moisture) has been assessed. Both conventional and novel modeling techniques were used, such as screening test, multiple regression analysis, self-organizing maps, artificial neural networks, decision trees and rule induction. Diverse testing of developed models (internal and external validation) has been discussed. Good correlation has been obtained between the predicted and the experimental data. It has been shown that nonlinear methods based on artificial intelligence, such as neural networks, are far better in generalization and prediction in comparison to conventional methods. Possibility of usage of SOMs, decision trees and rule induction technique to monitor and optimize fluidized-bed granulation process has also been demonstrated. Obtained findings can serve as guidance to implementation of modeling techniques in fluidized-bed granulation process understanding and control. PMID:21839830

  13. Mechanistic modelling of fluidized bed drying processes of wet porous granules: a review.

    PubMed

    Mortier, Séverine Thérèse F C; De Beer, Thomas; Gernaey, Krist V; Remon, Jean Paul; Vervaet, Chris; Nopens, Ingmar

    2011-10-01

    Fluidized bed dryers are frequently used in industrial applications and also in the pharmaceutical industry. The general incentives to develop mechanistic models for pharmaceutical processes are listed, and our vision on how this can particularly be done for fluidized bed drying processes of wet granules is given. This review provides a basis for future mechanistic model development for the drying process of wet granules in pharmaceutical processes. It is intended for a broad audience with a varying level of knowledge on pharmaceutical processes and mathematical modelling. Mathematical models are powerful tools to gain process insight and eventually develop well-controlled processes. The level of detail embedded in such a model depends on the goal of the model. Several models have therefore been proposed in the literature and are reviewed here. The drying behaviour of one single granule, a porous particle, can be described using the continuum approach, the pore network modelling method and the shrinkage of the diameter of the wet core approach. As several granules dry at a drying rate dependent on the gas temperature, gas velocity, porosity, etc., the moisture content of a batch of granules will reside in a certain interval. Population Balance Model (ling) (PBM) offers a tool to describe the distribution of particle properties which can be of interest for the application. PBM formulation and solution methods are therefore reviewed. In a fluidized bed, the granules show a fluidization pattern depending on the geometry of the gas inlet, the gas velocity, characteristics of the particles, the dryer design, etc. Computational Fluid Dynamics (CFD) allows to model this behaviour. Moreover, turbulence can be modelled using several approaches: Reynolds-averaged Navier-Stokes Equations (RANS) or Large Eddy Simulation (LES). Another important aspect of CFD is the choice between the Eulerian-Lagrangian and the Eulerian-Eulerian approach. Finally, the PBM and CFD frameworks

  14. Abatement of N{sub 2}O emissions from circulating fluidized bed combustion through afterburning

    SciTech Connect

    Gustavsson, L.; Leckner, B.

    1995-04-01

    A method for the abatement of N{sub 2}O emission from fluidized bed combustion has been investigated. The method consists of burning a secondary fuel after the normal circulating fluidized bed combustor. Liquefied petroleum gas (LPG), fuel oil, pulverized coal, and wood, as well as sawdust, were used as the secondary fuel. Experiments showed that the N{sub 2}O emission can be reduced by 90% or more by this technique. The resulting N{sub 2}O emission was principally a function of the gas temperature achieved in the afterburner and independent of afterburning fuel, but the amount of air in the combustion gases from the primary combustion also influences the results. No negative effects on sulfur capture or on NO or CO emissions were recorded. In the experiments, the primary cyclone of the fluidized bed boiler was used for afterburning. If afterburning is implemented in a plant optimized for this purpose, an amount of secondary fuel corresponding to 10% of the total energy input should remove practically all N{sub 2}O. During the present experiments the secondary fuel consumption was greater than 10% of the total energy input due to various losses.

  15. Industrial-scale demonstration of a new sorbent reactivation technology for fluidized bed combustors.

    PubMed

    Anthony, Edward J; McCleave, Robert; Gandolfi, Eduardo; Wang, Jinsheng

    2003-10-01

    To minimize the disposal of highly reactive spent sorbent from a fluidized bed combustor, a new method for reactivation has been developed. The method consists of grinding the spent ash in a rotary mill, hydrating the ash with an excess of water, and mixing the wet ground ash with dry solids to absorb the excess water. The mixing process eliminates the formation of a concrete-like product that normally results as wet fluidized bed combustor ash ages. Pilot-scale combustion trials proved to be successful, and the process was scaled up using a 35MWt utility boiler at Purdue University. The test lasted for 3 days and resulted in net reduction of limestone sorbent use of 18%. The results generated in this work have been used to develop an economic evaluation for a 165MWe circulating fluidized bed (CFB) boiler, which projects significant savings due to reduction of limestone supply and ash disposal costs. The evaluation also suggests that the process is cost competitive with other processes, albeit that those processes have not been demonstrated at industrial scale. Furthermore, it also has the potential to make a small net reduction in CO(2) emissions, due to reduced limestone usage. PMID:14550660

  16. Hydration of spent limestone and dolomite to enhance sulfation in fluidized-bed combustion

    SciTech Connect

    Shearer, J.A.; Smith, G.W.; Moulton, D.S.; Turner, C.B.; Myles, K.M.; Johnson, I.

    1980-01-01

    The utilization of CaO in fluidized bed combustion can be markedly increased to reduce the cost and environmental impact of quarrying and disposing of large quantities of solid waste. A new method of treatment of spent bed material to reactivate its SO/sub 2/ capturing ability has been found. Partially sulfated spent overflow material from a fluidized-bed combustor is treated with water and then reintroduced to the combustor as renewed feed that further reacts with SO/sub 2/. This material has sufficient physical integrity, due to the outer layer of CaSO/sub 4/, and high reactivity to make it suitable as a sorbent feedstock. The work reported here details observations on a number of limestones and dolomites reacted in laboratory furnaces under simulated combustion conditions as well as verification of the effectiveness of the method in a 15-cm-ID process development unit scale atmospheric fluidized-bed coal combustor. Initial kinetic studies have also been made on the hydration reaction of partially sulfated limestone. A proposed mechanism of interaction is discussed to explain the enhanced reactivity. Changes in total porosity and pore size distribution in the partially sulfated material due to Ca(OH)/sub 2/ formation and its dehydration serve to open up the particle interior and its residual CaO to further reaction with SO/sub 2/. Almost complete utilization of the available CaO can be achieved by successive applications of this promising new technique.

  17. Multistage fluidized bed reactor performance characterization for adsorption of carbon dioxide

    SciTech Connect

    Roy, S.; Mohanty, C.R.; Meikap, B.C.

    2009-12-15

    Carbon dioxide and its different compounds are generated as primary greenhouse gases from the flue gases of coal-fired thermal power plants, boilers, and other stationary combustion processes. This greenhouse gas causes global warming after being emitted to the environment. To deal with this problem, a new dry scrubbing process was tested in this study. A three-stage countercurrent fluidized bed adsorber was developed, designed, and fabricated. It was used as a removal apparatus and operated in a continuous regime for the two-phase system. The height of each stage was 0.30 m, and the inner diameter was 0.10 m. The paper presents the removal of CO{sub 2} from gas mixtures by chemical sorption on porous granular calcium oxide particles in the reactor at ambient temperature. The advantages of a multistage fluidized bed reactor for high mass transfer and high gas-solid contact can enhance the removal of the gas when using a dry method. The effects of the operating parameters such as sorbent, superficial gas velocity, and the Weir height on CO{sub 2} removal efficiency in the multistage fluidized bed were investigated. The results indicate that the removal efficiency of the carbon dioxide was around 71% at a high solid flow rate corresponding to lower gas velocity at room temperature. In comparison with wet scrubbers, this dry process appears to have lower cost, less complicated configuration, and simpler disposal of used sorbent. The results in this study assume importance from the perspective of use of a multistage fluidized bed adsorber for control of gaseous pollutants at high temperature.

  18. Combustion of waste fuels in a fluidized-bed boiler

    SciTech Connect

    Zylkowski, J.; Ehrlich, S.

    1983-01-01

    This paper reports on a project whose objectives are to determine the impact of the waste fuels on Atmospheric Fluidized Bed Combustion (AFBC) operating procedures, boiler performance, and emissions and to assess the potential for fuel-specific operating problems. The low-grade waste fuels investigated are hogged railroad ties, shredded rubber tires, peat, refuse-derived fuel, and one or more agricultiral wastes. The Northern States Power (NSP) Company converted their French Island Unit No. 2 stoker-fired boiler to a fluidized-bed combustor designed to burn wood waste. NSP and EPRI are investigating cofiring other waste fuels with wood waste. Topics considered include fluidized-bed boiler conversion, fuel resources, economic justification, environmental considerations, the wood-handling system, an auxiliary fuel system, the air quality control system, ash handling and disposal, and the alternate fuels test program.

  19. Combustion model for staged circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Fang, Jianhua; Lu, Qinggang; Wang, Bo; Pan, Zhonggang; Wang, Dasan

    1997-03-01

    A mathematical model for atmospheric staged circulating fluidized bed combustion, which takes fluid dynamics, combustion, heat transfer, pollutants formation and retention, into account was developed in the Institute of Engineering Thermophysics (IET) recently. The model of gas solid flow at the bottom of the combustor was treated by the two-phase theory of fluidized bed and in the upper region as a core-annulus flow structure. The chemical species CO, CO2, H2, H2O, CH4, O2 and N2 were considered in the reaction process. The mathematical model consisted of sub-models of fluid namics, coal heterogeneous and gas homogeneous chemical reactions, heat transfer, particle fragmentation and attrition, mass and energy balance etc. The developed code was applied to simulate an operating staged circulating fluidized bed combustion boiler of early design and the results were in good agreement with the operating data. The main submodels and simulation results are given in this paper.

  20. Characteristics of oily sludge combustion in circulating fluidized beds.

    PubMed

    Zhou, Lingsheng; Jiang, Xiumin; Liu, Jianguo

    2009-10-15

    Incineration of oily sludge in circulating fluidized beds may be an effective way for its management in some cases. The objective of the present paper is to investigate combustion characteristics of oily sludge, which would be helpful and useful for the design and simulation of a circulating fluidized bed. Firstly, the pyrolysis and combustion of oily sludge were studied through some thermal analyses, which included the thermogravimetric (TG) analysis and the differential thermal analytical (DTA) analysis. It was found that the combustion of oily sludge might be the combustion of its pyrolysis products. Secondly, an experiment for measuring of main components of the volatile from oily sludge pyrolysis was carried out. Some mathematic correlations about the compositions of volatile from oily sludge devolatilization were achieved from the experimental results. Finally, the combustion characteristics of oily sludge was studied in a lab-scale circulating fluidized bed, which could obtain some information about the location of release and combustion of the volatiles. PMID:19482424

  1. Metallic species derived from fluidized bed coal combustion. [59 references

    SciTech Connect

    Natusch, D.F.S.; Taylor, D.R.

    1980-01-01

    Samples of fly ash generated by the combustion of Montana Rosebud coal in an experimental 18 inch fluidized bed combustor were collected. The use of a heated cascade impactor permitted collection of size fractionated material that avoided condensation of volatile gases on the particles. Elemental concentration trends were determined as a function of size and temperature and the results compared to published reports for conventional power plants. The behavior of trace metals appears to be substantially different in the two systems due to lower operating temperatures and the addition of limestone to the fluidized bed. Corrosion of the impactor plates was observed at the highest temperature and lowest limestone feed rate sampled during the study. Data from the elemental concentration and leaching studies suggest that corrosion is most likely due to reactions involving sodium sulfate. However, it is concluded that corrosion is less of a potential problem in fluidized-bed systems than in conventional coal-fired systems.

  2. Influence factors on the flue gas desulfurization in the circulating fluidized bed reactor

    SciTech Connect

    Gao, J.; Tang, D.; Liu, H.; Suzuki, Yoshizo; Kito, Nobo

    1997-12-31

    This paper describes a dry SO{sub 2} removal method -- the absorbent (Ca(OH){sub 2}) was injected into the Circulating Fluidized Bed (CFB) reactor at the coolside of the duct to abate SO{sub 2} in the flue gas -- with the potential to significantly enhance desulfurization performance over that of existing dry/semi-dry Flue Gas Desulfurization (FGD) technology such as Spray Drying. A patent for coolside Flue Gas Desulfurization in the Circulating Fluidized Bed reactor (CFB-FGD) was approved by the China Patent Bureau in September of 1995 and the additional laboratory experiment was carried out in an electrically heated bench scale quartz circulating fluidized bed reactor of 2350mm in height and 23mm in diameter in January, 1996. The influences of steam, ratio of calcium and sulfur, reactor temperature, and absorbent utilization efficiency were invested. The results show that: (1) Water steam plays a key role in the reaction of Ca(OH){sub 2} and SO{sub 2} in the CFB reactor; (2) There is a positive effect of Ca/S on SO{sub 2} removal efficiency; (3) The temperature is an another key factor for SO{sub 2} removal efficiency for the CFB-FGD process; (4) The absorbent can be enhanced in the CFB reactor; (5) The CFB reactor is better than the dry/semi-dry FDG technology. SO{sub 2} removal efficiency can be as high as 84.8%.

  3. Heat transfer in pressurized circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1997-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds (CFBs) operated at almost atmospheric pressure depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. No influence of the superficial gas velocity adjusted is present. Consequently, the wall-to-suspension heat transfer coefficient in the form of the Nusselt number can be described by the Archimedes number of the gas-solid-system and the pressure drop number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. However, with pressurized CFBs an influence of the superficial gas velocity on the wall-to-suspension heat transfer can be observed. Normalizing the superficial gas velocity in the form of the particle Froude number, two cases for the heat transfer in pressurized CFBs can be detected: with small particle Froude numbers (smaller than four) the same flow behavior and consequently the same heat transfer correlation is valid as it is for CFBs operated at almost atmospheric conditions; and with high particle Froude numbers (for example higher than four) the flow behavior immediately near the heat exchanger surface (CFB wall) can change. Instead of curtains of solids falling down with almost atmospheric pressure swirls of gas and solids can occur in the vicinity of the CFB wall when the static pressure is increased. With the change of the flow pattern near the CFB wall, i.e., the heat exchanger surface, a change of the heat transfer coefficient takes place. For the same Archimedes number, i.e., the same gas-solid system, and the same pressure drop number, i.e., the same cross-sectional average solids concentration, the Nusselt number, i.e., the heat transfer coefficient, increases when the flow pattern near the CFB wall changes from the curtain-type flow to that of the swirl-type flow. From experimentally obtained data in a cold running CFB a very simple correlation was

  4. Fluidized-bed drying of flotation concentration

    SciTech Connect

    Antonenko, I.N.; Galka, B.A.

    1981-01-01

    The first pilot commercial unit for the fluidized-bed drying of flotation concentrate has been operational at the Dneprodzerzhinsk C and CW since 1964. Its advantages over drum dryers include the high processing speed and the compactness of the equipment, which is particularly valuable in view of the limited space available around the charge preparation plant. The grating in the unit consists of stamped sheets with perforations 6 to 7 mm square and a live section of 10.5 to 12.0%, designed to withstand the pressure required for normal drying conditions (4200 to 4600 Pa) and maintain uniform fluidization inside the reactor; it rapidly cools when the unit is shut down. The working temperatures are 600 to 650/sup 0/C under the grating, 70 to 80/sup 0/C in the bed and 75 to 85/sup 0/C beyond the dust-removing cyclones. Heating agent from the firebox is diverted into the dust-catching system to keep it at a higher temperature than the reactor and prevent the deposition of coal dust in the pipelines and dust-catching cyclones. At present, the drying unit is used to dry the entire output of flotation concentrate together with additional coarse slurry. The working area of the reactor is 7 m/sup 2/. The dust-catching system includes two batteries of BP-50 cyclones (seven per battery) and a PM-100 wet dust catcher. A compact stationary material charger is used; and a new high-capacity gas-burning firebox has been built with a large mixing chamber.Air is supplied by two VM-50/1000 blowers, assisted by a D-18/2 waste-gas fan and two OGN-3000 gas blowers. The fuel is a rich coke-oven gas (calorific value 5500 to 6000 kcal/m/sup 3/). The gas consumption varies between 1700 and 2000 m/sup 3//h, depending on the load and initial moisture content. The unit operates 10 to 20 h/day.

  5. Computational fluid dynamic modeling of fluidized-bed polymerization reactors

    SciTech Connect

    Rokkam, Ram

    2012-01-01

    Polyethylene is one of the most widely used plastics, and over 60 million tons are produced worldwide every year. Polyethylene is obtained by the catalytic polymerization of ethylene in gas and liquid phase reactors. The gas phase processes are more advantageous, and use fluidized-bed reactors for production of polyethylene. Since they operate so close to the melting point of the polymer, agglomeration is an operational concern in all slurry and gas polymerization processes. Electrostatics and hot spot formation are the main factors that contribute to agglomeration in gas-phase processes. Electrostatic charges in gas phase polymerization fluidized bed reactors are known to influence the bed hydrodynamics, particle elutriation, bubble size, bubble shape etc. Accumulation of electrostatic charges in the fluidized-bed can lead to operational issues. In this work a first-principles electrostatic model is developed and coupled with a multi-fluid computational fluid dynamic (CFD) model to understand the effect of electrostatics on the dynamics of a fluidized-bed. The multi-fluid CFD model for gas-particle flow is based on the kinetic theory of granular flows closures. The electrostatic model is developed based on a fixed, size-dependent charge for each type of particle (catalyst, polymer, polymer fines) phase. The combined CFD model is first verified using simple test cases, validated with experiments and applied to a pilot-scale polymerization fluidized-bed reactor. The CFD model reproduced qualitative trends in particle segregation and entrainment due to electrostatic charges observed in experiments. For the scale up of fluidized bed reactor, filtered models are developed and implemented on pilot scale reactor.

  6. Pressurized fluidized-bed combustion technology exchange workshop

    SciTech Connect

    ,

    1980-04-01

    The pressurized fluidized-bed combustion technology exchange workshop was held June 5 and 6, 1979, at The Meadowlands Hilton Hotel, Secaucus, New Jersey. Eleven papers have been entered individually into EDB and ERA. The papers include reviews of the US DOE and EPRI programs in this area and papers by Swedish, West German, British and American organizations. The British papers concern the joint program of the USA, UK and FRG at Leatherhead. The key factor in several papers is the use of fluidized bed combustors, gas turbines, and steam turbines in combined-cycle power plants. One paper examines several combined-cycle alternatives. (LTN)

  7. Fluidized-Bed Deposition Of Single-Crystal Silicon

    NASA Technical Reports Server (NTRS)

    Hsu, George C.; Rohatgi, Naresh K.

    1988-01-01

    Uniformly thin single-crystal films of silicon produced by modification of fluidized-bed-reactor technique producing polysilicon by chemical vapor deposition. Proposed for silicon wafers for flat-plate solar arrays and results in different structural and electronic properties in deposition layer desirable for specific microelectronic or solar-cell processing. In process deposition occurs on silicon wafers, kept individually at temperatures above 1,000 degree C. Heated wafers held in unheated and minimally-agitated-fluidized bed of silicon particles and in low concentration of silane.

  8. Regeneration of lime from sulfates for fluidized-bed combustion

    DOEpatents

    Yang, Ralph T.; Steinberg, Meyer

    1980-01-01

    In a fluidized-bed combustor the evolving sulfur oxides are reacted with CaO to form calcium sulfate which is then decomposed in the presence of carbonaceous material, such as the fly ash recovered from the combustion, at temperatures of about 900.degree. to 1000.degree. C., to regenerate lime. The regenerated lime is then recycled to the fluidized bed combustor to further react with the evolving sulfur oxides. The lime regenerated in this manner is quite effective in removing the sulfur oxides.

  9. Refractory experience in circulating fluidized bed combustors, Task 7

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE's Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  10. Coal-feeding mechanism for a fluidized bed combustion chamber

    DOEpatents

    Gall, Robert L.

    1981-01-01

    The present invention is directed to a fuel-feeding mechanism for a fluidized bed combustor. In accordance with the present invention a perforated conveyor belt is utilized in place of the fixed grid normally disposed at the lower end of the fluidized bed combustion zone. The conveyor belt is fed with fuel, e.g. coal, at one end thereof so that the air passing through the perforations dislodges the coal from the belt and feeds the coal into the fluidized zone in a substantially uniform manner.

  11. Internal dust recirculation system for a fluidized bed heat exchanger

    DOEpatents

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  12. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    DOEpatents

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  13. Technical advances and new opportunities for fluidized bed combustion

    SciTech Connect

    Alliston, M.G.; Kokko, A.; Martin, B.G.; Olofsson, J.

    1997-12-31

    This paper outlines opportunities for new circulating fluidized bed (CFB) boilers, technical considerations in selecting a fluidized bed boiler, and CFB boiler configuration types and sizes. New opportunities for CFBs include fuel opportunities from coke, mine mouth coals, and waste products, and boiler application opportunities in industrial cogeneration, repowering, and developing nations. Technical considerations discussed for boiler selection are fuel flexibility and environmental aspects. Three boiler configurations are briefly described: (1) water-cooled cyclone with water-cooled loopseal, (2) integral cylindrical cyclone and loopseal, and (3) Cylindrical multi-inlet cyclone. CFB scale-up is also briefly discussed. 3 refs., 3 figs.

  14. Review of ash agglomeration in fluidized bed gasifiers

    SciTech Connect

    Matulevicius, E.S.; Golan, L.P.

    1984-07-01

    The purpose of this study is to review the data and mathematical models which describe the phenomena involved in the agglomeration of ash in fluidized bed coal gasifiers (FBG). Besides highlighting the data and theoretical models, this review lists areas where there is a lack of information regarding the actual mechanisms of agglomeration. Also, potential areas for further work are outlined. The work is directed at developing models of agglomeration which could be included in computer codes describing fluidized bed gasifier phenomena, e.g., FLAG and CHEMFLUB which have been developed for the US Department of Energy. 134 references, 24 figures, 13 tables.

  15. Product quality multi-objective optimization of fluidized bed dryers

    SciTech Connect

    Krokida, M.K.; Kiranoudis, C.T.

    2000-01-01

    Design of fluidized bed dryers constitutes a mathematical programming problem involving the evaluation of appropriate structural and operational process variables so that total annual plant cost involved is optimized. The increasing need for dehydrated products of the highest quality, imposes the development of new criteria that, together with cost, determine the design rules for drying processes. Quality of dehydrated products is a complex resultant of properties characterizing the final products, where the most important one is color. Color is determined as a three-parameter resultant, whose values for products undergone drying should deviate from the corresponding ones of natural products, as little as possible. In this case, product quality dryer design is a complex multi-objective optimization problem, involving the color deviation vector as an objective function and as constraints the ones deriving from the process mathematical model. The mathematical model of the dryer was developed and the fundamental color deterioration laws were determined for the drying process. Non-preference multi-criteria optimization methods were used and the Pareto-optimal set of efficient solutions was evaluated. An example covering the drying of sliced potato was included to demonstrate the performance of the design procedure, as well as the effectiveness of the proposed approach.

  16. Feasibility study on pliant media drying using fluidized bed dryer

    NASA Astrophysics Data System (ADS)

    Zakaria, J. H.; Zaid, M. H. H. M.; Batcha, M. F. M.; Asmuin, N.

    2015-09-01

    The usage of pliant media for blasting in surface preparation has gained substantial interest in various industries, particularly oil and gas. Being a clean technology, this relatively new method of surface preparation has become an alternative to conventional abrasive blasting technique which lowers fugitive emissions from blasting process and hence lowering risk to workers in the industry. Despite proven to be effective and cost efficient, the usage of pliant media in tropical climate poses a new challenge due to the torrential rain in the monsoon season. During rainy and wet conditions, the pliant media was literally soaked and the recovery rate of the pliant media for a continuous blasting becomes retarded. A viable technique for drying of this pliant media has then become imperative. The present study proposes to dry water laden pliant media in a Swirling Fluidized Bed Dryer (SFBD). In this preliminary study, three bed loadings of 1.7, 2.0 and 2.3 kg of pliant media was dried in the SfBd at 80°C, 90°C and 100°C. The experimental works revealed that the SFBD has shown excellent potential to dry the pliant media with a relatively short drying time. The behaviour of moisture ratio and drying rate against time are discussed. The findings conclude that the SFBD is a feasible technique for wet pliant media drying and can be extended for continuous processing system.

  17. Inductive classification of operating data from a fluidized bed calciner

    SciTech Connect

    O`Brien, B H

    1990-05-30

    A process flowsheet expert system for a fluidized bed calciner which solidifies high-level radioactive liquid waste was developed from pilot-plant data using a commercial, inductive classification program. After initial classification of the data, the resulting rules were inspected and adjusted to match existing knowledge of process chemistry. The final expert system predicts performance of process flowsheets based upon the chemical composition of the calciner feed and has been successfully used to identify potential operational problems prior to calciner pilot-plant testing of new flowsheets and to provide starting parameters for pilot-plant tests. By using inductive classification techniques to develop the initial rules from the calciner pilot-plant data and using existing process knowledge to verify the accuracy of these rules, an effective expert system was developed with a minimum amount of effort. This method may be applied for developing expert systems for other processes where numerous operating data are available and only general process chemistry effects are known.

  18. Computer modeling of a CFB (circulating fluidized bed) gasifier

    SciTech Connect

    Gidaspow, D.; Ding, J.

    1990-06-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. This report presents an extension of our cold flow modeling of a CFB given in our first quarterly report of this project and published in Numerical Methods for Multiphase Flows'' edited by I. Celik, D. Hughes, C. T. Crowe and D. Lankford, FED-Vol.91, American Society of Mechanical Engineering, pp47--56 (1990). The title of the paper is Multiphase Navier-Stokes Equation Solver'' by D. Gidaspow, J. Ding and U.K. Jayaswal. To the two dimensional code described in the above paper we added the energy equations and the conservation of species equations to describe a synthesis gas from char producer. Under the simulation conditions the injected oxygen reacted near the inlet. The solid-gas mixing was sufficiently rapid that no undesirable hot spots were produced. This simulation illustrates the code's capability to model CFB reactors. 15 refs., 20 figs.

  19. Fast Pyrolysis of Agricultural Wastes in a Fluidized Bed Reactor

    NASA Astrophysics Data System (ADS)

    Wang, X. H.; Chen, H. P.; Yang, H. P.; Dai, X. M.; Zhang, S. H.

    Solid biomass can be converted into liquid fuel through fast pyrolysis, which is convenient to be stored and transported with potential to be used as a fossil oil substitute. In China, agricultural wastes are the main biomass materials, whose pyrolysis process has not been researched adequately compared to forestry wastes. As the representative agricultural wastes in China, peanut shell and maize stalk were involved in this paper and pine wood sawdust was considered for comparing the different pyrolysis behaviors of agricultural wastes and forestry wastes. Fast pyrolysis experiments were carried out in a bench-scale fluidized-bed reactor. The bio-oil yieldsof peanut shell and maize stalk were obviously lower than that ofpine sawdust. Compared with pine sawdust, the char yields of peanut shell and maize stalk were higher but the heating value of uncondensable gaswas lower. This means that the bio-oil cost will be higher for agricultural wastes if taking the conventional pyrolysis technique. And the characteristic and component analysis resultsof bio-oil revealed that the quality of bio-oil from agricultural wastes, especially maize stalk, was worse than that from pine wood. Therefore, it is important to take some methods to improve the quality of bio-oilfrom agricultural wastes, which should promote the exploitation of Chinese biomass resources through fast pyrolysis in afluidized bed reactor.

  20. 10 CFR 503.10 - Use of fluidized bed combustion not feasible-general requirement for permanent exemptions.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 10 Energy 4 2010-01-01 2010-01-01 false Use of fluidized bed combustion not feasible-general requirement for permanent exemptions. 503.10 Section 503.10 Energy DEPARTMENT OF ENERGY (CONTINUED) ALTERNATE... any supplement thereto required by OFE must include the following evidence: (1) If use of a method...

  1. SUPPORT STUDIES IN FLUIDIZED-BED COMBUSTION, 1978 ANNUAL REPORT

    EPA Science Inventory

    The report gives results of laboratory- and process-scale EPA studies supporting the national development of atmospheric and pressurized fluidized-bed combustion (PFBC) of coal. Program objectives are: (1) to develop basic information needed to optimize the use of limestone for S...

  2. CHARACTERIZATION OF SOLID RESIDUES FROM FLUIDIZED-BED COMBUSTION UNITS

    EPA Science Inventory

    The report gives results of physical and chemical characterizations of samples of spent bed material and of flyash from three experimental atmospheric and pressurized fluidized-bed combustion (FBC) units. It also gives results of characterization of samples of bed material which ...

  3. TREATMENT OF MUNICIPAL WASTEWATERS BY THE FLUIDIZED BED BIOREACTOR PROCESS

    EPA Science Inventory

    A 2-year, large-scale pilot investigation was conducted at the City of Newburgh Water Pollution Control Plant, Newburgh, NY, to demonstrate the application of the fluidized bed bioreactor process to the treatment of municipal wastewaters. The experimental effort investigated the ...

  4. Autothermal gasification of low-grade fuels in fluidized bed

    NASA Astrophysics Data System (ADS)

    Belyaev, A. A.

    2009-01-01

    Autothermal gasification of high-ash floatation wastes of Grade Zh Kuzbass coal and low-ash fuel in a suspended-spouted (fluidized) bed at atmospheric pressure is investigated, and a comparison is presented of experimental results that indicate that the ash content of fuels has only slight influence on the generator gas heating value.

  5. Anthracite culm fired fluidized bed boiler at East Stroudsburg University

    SciTech Connect

    Curran, M.J.; Lentz, E.C.

    1986-01-01

    This paper describes operating experience and results of a fluidized bed boiler through the first 7500 hours of operation. Solutions to problems encountered during this period are described. Problem areas discussed in the paper include: finding alternate fuel suppliers; material handling and storage systems; personnel selection, training, and job description changes; and ash disposal.

  6. JPL in-house fluidized bed reactor research

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1985-01-01

    The progress in the in-house program on the silane fluidized-bed system is reported. A seed-particle cleaning procedure was developed to obtain material purity near the level required to produce a semiconductor-grade product. The liner-seal design was consistently proven to withstand heating/cooling cycles in all of the experimental runs.

  7. A fluidized-bed reactor for silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, S.

    1984-01-01

    The silane decomposition in a fluidized bed reactor was studied. The process feasibility and operating windows were determined. Long duration tests were conducted and silicon purity was demonstrated. A high purity linear was installed in the fluid bed reactor; the FBR product was melted and single crystallized. Product purity improvements are noted.

  8. LEVEL 2 CHEMICAL ANALYSIS OF FLUIDIZED-BED COMBUSTOR SAMPLES

    EPA Science Inventory

    The report gives results of a Level 1 data evaluation and prioritization and the Level 2 environmental assessment (EA) chemical data acquired on a set of fluidized-bed combustor (FBC) particulate samples. The Level 2 analysis followed the approach described in 'Approach to Level ...

  9. Heat exchanger support apparatus in a fluidized bed

    DOEpatents

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  10. Fluidized bed combustor and coal gun-tube assembly therefor

    DOEpatents

    Hosek, William S.; Garruto, Edward J.

    1984-01-01

    A coal supply gun assembly for a fluidized bed combustor which includes heat exchange elements extending above the bed's distributor plate assembly and in which the gun's nozzles are disposed relative to the heat exchange elements to only discharge granular coal material between adjacent heat exchange elements and in a path which is substantially equidistant from adjacent heat exchange elements.

  11. Agglomeration in a fluidized bed using multiple jet streams

    SciTech Connect

    Rehmat, A.; Abbasian, J. ); Kothari, M.; Hariri, H.; Arastoopour, H. )

    1992-01-01

    Tests were conducted to determine the overall temperature distribution, temperature in the vicinity of the jets, and the rate of agglomeration in a fluidized bed containing multiple jet streams. Agglomeration of ash during coal gasification increases carbon utilization efficiency considerably. The agglomeration requires a fluidized-bed reactor with a specially designed distributor equipped with a jet to yield a hot zone confined within the bed. The rate of agglomeration depends upon the size and the intensity of the zone. This rate, and hence the unit capacity, could be increased by adding multiple jets to the distributor. The purpose of this study was to verify this phenomenon. The temperature distribution inside the agglomerating fluidized-bed reactor with a single jet was studied by Hariri et al. Various parameters were involved in agglomeration phenomena -- bed material, fluidization velocity, bed temperature, jet velocity, jet temperature, bed geometry, and distributor geometry. Controlled agglomerates were produced in the fluidized bed when a sloped gas distributor consisting of a central jet and a porous plate was used. Gas at temperatures above the melting temperature of a bed material was introduced into the jet and gas at temperatures below the softening temperature was introduced into the distributor. The rate of agglomerate formation was significantly influenced by an increase in either jet air or auxiliary (grid) air temperature. The extent of agglomeration also depended strongly upon the volume of the hot zone confined within the isotherms with temperatures higher than the melting point of the bed material.

  12. Agglomeration in a fluidized bed using multiple jet streams

    SciTech Connect

    Rehmat, A.; Abbasian, J.; Kothari, M.; Hariri, H.; Arastoopour, H.

    1992-12-31

    Tests were conducted to determine the overall temperature distribution, temperature in the vicinity of the jets, and the rate of agglomeration in a fluidized bed containing multiple jet streams. Agglomeration of ash during coal gasification increases carbon utilization efficiency considerably. The agglomeration requires a fluidized-bed reactor with a specially designed distributor equipped with a jet to yield a hot zone confined within the bed. The rate of agglomeration depends upon the size and the intensity of the zone. This rate, and hence the unit capacity, could be increased by adding multiple jets to the distributor. The purpose of this study was to verify this phenomenon. The temperature distribution inside the agglomerating fluidized-bed reactor with a single jet was studied by Hariri et al. Various parameters were involved in agglomeration phenomena -- bed material, fluidization velocity, bed temperature, jet velocity, jet temperature, bed geometry, and distributor geometry. Controlled agglomerates were produced in the fluidized bed when a sloped gas distributor consisting of a central jet and a porous plate was used. Gas at temperatures above the melting temperature of a bed material was introduced into the jet and gas at temperatures below the softening temperature was introduced into the distributor. The rate of agglomerate formation was significantly influenced by an increase in either jet air or auxiliary (grid) air temperature. The extent of agglomeration also depended strongly upon the volume of the hot zone confined within the isotherms with temperatures higher than the melting point of the bed material.

  13. MONITORING STRATEGIES FOR FLUIDIZED BED COMBUSTION COAL PLANTS

    EPA Science Inventory

    Air and water monitoring strategies for commercial-size Fluidized Bed Combustion (FBC) coal plants are presented. This is one of five reports developing air and water monitoring strategies for advanced coal combustion (FBC), coal conversion (coal gasification and liquefaction), a...

  14. Performance and electrochemical behavior of fluidized bed electrodes

    SciTech Connect

    Huh, T.

    1985-01-01

    The fluidized bed electrode was studied to characterize its behavior and evaluate its possible application to the electrowinning of precious metals and to the energy storage systems. Its performance and electrochemical behavior were analyzed in terms of various operating parameters. The first part of the study is concerned mainly with the overall performance of a fluidized-bed electrode for silver recovery from aqueous cyanide solution. The effects of applied current density, bed expansion, and electrode materials were considered, and its was found that the performance is free of operating problems and is superior to the Azadra-type cell, which is commonly used for precious metal recovery. The second part is concerned with the internal behavior of the fluidized bed electrode. The particle and electrolyte potentials and overpotentials in fluidized bed electrodes of two different types have been measured and analyzed by means of the probability density distribution and the power spectral density distribution. The resistance of such electrodes are also measured. The potential transients are observed to depend on current, bed expansion, and position in the bed (for copper particles) and each potential can be regarded as a time averaged value onto which two kinds of noise, low-frequency flicker noise and white noise, are added.

  15. Sludge incineration in a spinning fluidized bed incinerator

    SciTech Connect

    Swithenbank, J.; Basire, S.; Wong, W.Y.; Lu, Y.; Nasserzadeh, V.

    1999-07-01

    At the present time, the sewage treatment plants in the UK produce about 25 million tonnes of sewage sludge each year at a concentration of 4% solids. New regulations forbid sea dumping and in the near future new incinerators will be required to dispose of about five million tonnes per year. Bubbling fluidized bed incinerators are widely used to burn sewage sludge at a typical consumption rate of about 0.02 kg(dry)/s/m{sup 2}, and it follows that over 300 conventional fluidized bed incinerators of 3 meters bed diameter could be required to cope with the increased demand. At Sheffield University Waste Incineration Centre (SUWIC) research work is being carried out to develop a novel spinning fluidized bed incinerator. The key factor to note is that when air flows up through a bed of near mono-sized particles, it fluidizes when the pressure drop across the bed is equal to the weight of the bed. Normally, the weight of the bed is determined by gravity. However, if the bed is contained by a cylindrical air distributor plate that is rotating rapidly about its axis, then the effective weight of the bed can be increased dramatically. The airflow passing through the bed can be increased proportionally to the g level produced by the rotation and it follows that the process has been intensified. In exploratory tests with a spinning fluidized bed the authors have achieved combustion intensities with coal combustion as high as 100 MW/m{sup 3}. A problem with burning coal is that it was difficult to remove the heat and rotating water seals had to be used to transfer cooling water into the bed. In the case of sewage and other sludges, this problem does not exist since the flue gases can remove the small amount of heat released. The rotating fluidized bed sludge incinerator is a novel device, which is very compact. It is able to solve the turndown problem encountered with conventional fluidized beds by simply changing the rotation speed. Bearing in mind that a centrifugal sludge

  16. Description of emission control using fluidized-bed, heat-exchange technology

    SciTech Connect

    Vogel, G.J.; Grogan, P.J.

    1980-06-01

    Environmental effects of fluidized-bed, waste-heat recovery technology are identified. The report focuses on a particular configuration of fluidized-bed, heat-exchange technology for a hypothetical industrial application. The application is a lead smelter where a fluidized-bed, waste-heat boiler (FBWHB) is used to control environmental pollutants and to produce steam for process use. Basic thermodynamic and kinetic information for the major sulfur dioxide (SO/sub 2/) and NO/sub x/ removal processes is presented and their application to fluidized-bed, waste heat recovery technology is discussed. Particulate control in fluidized-bed heat exchangers is also discussed.

  17. Atmospheric fluidized bed combustion advanced concept system. Final report

    SciTech Connect

    Not Available

    1992-05-01

    DONLEE Technologies Inc. is developing with support of the US Department of Energy an advanced circulating fluidized bed technology known as the Vortex{trademark} Fluidized Bed Combustor (VFBC). The unique feature of the VFBC is the injection of a significant portion of the combustion air into the cyclone. Since as much as one-half of the total combustion air is injected into the cyclone, the cross-sectional area of the circulating fluidized bed is considerably smaller than typical circulating fluidized beds. The technology is being developed for two applications: Industrial-scale boilers ranging from 20,000 to 100,000 pounds per hour steam generating capacity; and two-stage combustion in which a substoichiometric Vortex Fluidized Bed Combustor (2VFBC) or precombustor is used to generate a combustible gas for use primarily in boiler retrofit applications. This Level II analysis of these two applications indicates that both have merit. An industrial-scale VFBC boiler (60,000 lb/hr of steam) is projected to be economically attractive with coal prices as high as $40 per ton and gas prices between $4 and $5 per thousand cubic feet. The payback time is between 3 and 4 years. The 2VFBC system was evaluated at three capacities of application: 20,000; 60,000 and 100,000 lb/hr of steam. The payback times for these three capacities are 4.5, 2.1 and 1.55 years, respectively. The 2VFBC has potential applications for retrofit of existing pulverized coal-fired boilers or as a new large (utility) boiler. Pressurized operation of the 2VFBC has considerable potential for combined cycle power generation applications. Experimental development of both applications is presented here to demonstrate the potential of these two technologies.

  18. Factors influencing the nitrification efficiency of fluidized bed filter with a plastic bead medium

    USGS Publications Warehouse

    Sandu, S.I.; Boardman, G.D.; Watten, B.J.; Brazil, B.L.

    2002-01-01

    The performance of fluidized bed nitrification filters charged with 2 ?? 4 ABS plastic beads (specific gravity 1.06) was evaluated. Three unique bed-height to diameter ratios were established, in triplicate, using column diameters of 12.7, 15.2 and 17.8 cm. Filters received water spiked with recycled nutrients and ammonia (TAN), from one of the three 500 1 feed tank system. With daily ammonia loading fixed at 8.6 g per system, TAN removal increased with column diameter at each of four tests hydraulic loading rates (6, 8, 10 and 12 Lpm). TAN in recirculated water (influent) rose from 0.5 to 1.0 mg/1 as ammonia loading increased from 180 mg/m2-day to 360 mg/m2-day. When hydraulic loading was fixed at 12 Lpm, TAN removal (%) was maximized with ammonia loadings ranging from 225 to 270 mg/m2-day. Biofilm thickness increased with ammonia loading, but decreased with increased hydraulic loading rates. Fluidized beds of ABS plastic beads were effective in reducing energy costs (head loss) of water treatment. ?? 2002 Elsevier Science B.V. All rights reserved.

  19. Task 3.8 - pressurized fluidized-bed combustion

    SciTech Connect

    1995-03-01

    The focus of this work on pressurized fluidized-bed combustion (PFBC) is the development of sorbents for in-bed alkali control. The goal is to generate fundamental process information for development of a second-generation PFBC. Immediate objectives focus on the performance of sulfur sorbents, fate of alkali, and the Resource Conservation and Recovery Act (RCRA) heavy metals. The studies reported here focus on emission control strategies applied in the bed. Data from shakedown testing, alkali sampling, sulfur sorbent performance tests, and refuse-derived fuel (RDF) and lignite combustion tests are presented in detail. Initial results from the characterization of alkali gettering indicate that in-bed getters can remove a significant amount of alkali from the bed. Using kaolin as a sorbent, sodium levels in the flue gas were reduced from 3.6 ppm to less than 0.22 ppm. Sulfur was also reduced by 60% using the kaolin sorbent. Preliminary sulfur sorbent testing, which was designed to develop a reliable technique to predice sorbent performance, indicate that although the total sulfur capture is significantly lower than that observed in a full-scale PFBC, the emission trends are similar. RDF and RDF-lignite fuels had combustion efficiencies exceeding 99.0% in all test cases. Sulfur dioxide emission was significantly lower for the RDF fuels than for lignite fuel alone. Nitrogen oxide emission was also lower for the RDF-based fuels than for the lignite fuel. Both emission gases were well below current regulatory limits. Carbon monoxide and hydrocarbon emissions appeared to be slightly higher for the fuels containing RDF, but were below 9 ppm for the worst case. Analysis of volatile organic compound emission does not indicate an emission problem for these fuels. Chromium appears to be the only RCRA metal that might present some disposal problem; however, processing of the RDF with the wet resource recovery method should reduce chromium levels. 2 refs., 13 figs., 15 tabs.

  20. Accelerated Weathering of Fluidized Bed Steam Reformation Material Under Hydraulically Unsaturated Conditions

    SciTech Connect

    Pierce, Eric M.

    2007-09-16

    To predict the long-term fate of low- and high-level waste forms in the subsurface over geologic time scales, it is important to understand the behavior of the corroding waste forms under conditions the mimic to the open flow and transport properties of a subsurface repository. Fluidized bed steam reformation (FBSR), a supplemental treatment technology option, is being considered as a waste form for the immobilization of low-activity tank waste. To obtain the fundamental information needed to evaluate the behavior of the FBSR waste form under repository relevant conditions and to monitor the long-term behavior of this material, an accelerated weathering experiment is being conducted with the pressurized unsaturated flow (PUF) apparatus. Unlike other accelerated weathering test methods (product consistency test, vapor hydration test, and drip test), PUF experiments are conducted under hydraulically unsaturated conditions. These experiments are unique because they mimic the vadose zone environment and allow the corroding waste form to achieve its final reaction state. Results from this on-going experiment suggest the volumetric water content varied as a function of time and reached steady state after 160 days of testing. Unlike the volumetric water content, periodic excursions in the solution pH and electrical conductivity have been occurring consistently during the test. Release of elements from the column illustrates a general trend of decreasing concentration with increasing reaction time. Normalized concentrations of K, Na, P, Re (a chemical analogue for 99Tc), and S are as much as 1 × 104 times greater than Al, Cr, Si, and Ti. After more than 600 days of testing, the solution chemistry data collected to-date illustrate the importance of understanding the long-term behavior of the FBSR product under conditions that mimic the open flow and transport properties of a subsurface repository.

  1. Decontamination of combustion gases in fluidized bed incinerators

    DOEpatents

    Leon, Albert M.

    1982-01-01

    Sulfur-containing atmospheric pollutants are effectively removed from exit gas streams produced in a fluidized bed combustion system by providing a fluidized bed of particulate material, i.e. limestone and/or dolomite wherein a concentration gradient is maintained in the vertical direction. Countercurrent contacting between upwardly directed sulfur containing combustion gases and descending sorbent particulate material creates a concentration gradient across the vertical extent of the bed characterized in progressively decreasing concentration of sulfur, sulfur dioxide and like contaminants upwardly and decreasing concentration of e.g. calcium oxide, downwardly. In this manner, gases having progressively decreasing sulfur contents contact correspondingly atmospheres having progressively increasing concentrations of calcium oxide thus assuring optimum sulfur removal.

  2. Element associations in ash from waste combustion in fluidized bed

    SciTech Connect

    Karlfeldt Fedje, K.; Rauch, S.; Cho, P.; Steenari, B.-M.

    2010-07-15

    The incineration of MSW in fluidized beds is a commonly applied waste management practice. The composition of the ashes produced in a fluidized bed boiler has important environmental implications as potentially toxic trace elements may be associated with ash particles and it is therefore essential to determine the mechanisms controlling the association of trace elements to ash particles, including the role of major element composition. The research presented here uses micro-analytical techniques to study the distribution of major and trace elements and determine the importance of affinity-based binding mechanisms in separate cyclone ash particles from MSW combustion. Particle size and the occurrence of Ca and Fe were found to be important factors for the binding of trace elements to ash particles, but the binding largely depends on random associations based on the presence of a particle when trace elements condensate in the flue gas.

  3. Fluidized bed combustor and removable windbox and tube assembly therefor

    DOEpatents

    DeFeo, Angelo; Hosek, William S.

    1981-01-01

    A fluidized bed combustor comprises a housing having a chamber therein with a top having a discharge for the gases which are generated in the chamber and a bottom with a discharge for heated fluid. An assembly is arranged in the lower portion of the chamber and the assembly includes a lower plate which is mounted on a support flange of the housing so that it is spaced from the bottom of the chamber and defines a fluid plenum between it and the bottom of the chamber for the discharge of heated fluid. The assembly includes a heat exchanger inlet plenum having tubes therethrough for the passage of fluidizer air and a windbox above the heat exchanger plenum which has a distributor plate top wall. A portion of the chamber above the top wall defines a fluidized bed.

  4. Fluidized bed combustor and removable windbox and tube assembly therefor

    DOEpatents

    DeFeo, Angelo; Hosek, William

    1983-01-01

    A fluidized bed combustor comprises a housing having a chamber therein with a top having a discharge for the gases which are generated in the chamber and a bottom with a discharge for heated fluid. An assembly is arranged in the lower portion of the chamber and the assembly includes a lower plate which is mounted on a support flange of the housing so that it is spaced from the bottom of the chamber and defines a fluid plenum between it and the bottom of the chamber for the discharge of heated fluid. The assembly includes a heat exchanger inlet plenum having tubes therethrough for the passage of fluidizer air and a windbox above the heat exchanger plenum which has a distributor plate top wall. A portion of the chamber above the top wall defines a fluidized bed.

  5. Torrefaction of sawdust in a fluidized bed reactor.

    PubMed

    Li, Hui; Liu, Xinhua; Legros, Robert; Bi, Xiaotao T; Lim, C J; Sokhansanj, Shahab

    2012-01-01

    In the present work, stable fluidization of sawdust was achieved in a bench fluidized bed with an inclined orifice distributor without inert bed materials. A solids circulation pattern was established in the bed without the presence of slugging and channeling. The effects of treatment severity and weight loss on the solid product properties were identified. The decomposition of hemicelluloses was found to be responsible for the significant changes of chemical, physical and mechanical properties of the torrefied sawdust, including energy content, particle size distribution and moisture absorption capacity. The hydrophobicity of the torrefied sawdust was improved over the raw sawdust with a reduction of around 40 wt.% in saturated water uptake rate, and enhanced with increasing the treatment severity due to the decomposition of hemicelluloses which are rich in hydroxyl groups. The results in this study provided the basis for torrefaction in fluidized bed reactors. PMID:22055091

  6. Pulverized coal vs. circulating fluidized bed; An economic comparison

    SciTech Connect

    John, R.F. )

    1989-01-01

    As the power industry looks to the 1990s for expanded steam generation capacity, boiler owners will continue on their long-standing assignment to evaluate and select the best, lowest cost alternative to meet their energy needs. For coal-fired plants, this evaluation process includes pulverized coal-fired boilers (PC) and circulating fluidized bed boilers (CFB). The cost difference between these products is site specific and depends on several variables, including: boiler size, pressure, and temperature; operating variables, such as the costs for fuel, auxiliary power, SO{sub 2} reagent, and ash disposal; capital cost; and financial variables, such as evaluation period and interest rate. This paper provides a technical and economic comparison between a pulverized coal-fired boiler and circulating fluidized bed boiler.

  7. Mathematical model for the continuous combustion of char particles in a fluidized bed

    SciTech Connect

    Saxena, S.C.; Rehmat, A.

    1980-12-01

    Recently, we have developed the direct oxidation model for the combustion of a batch of char in a fluidized bed. This analysis is extended for the continuous combustion of char, and a system of general equations has been derived to relate the feed rate of char to the amount of char particles present in the fluidized bed and in the overflow stream. The size distribution of char particles and their number in the bed are also predicted. The analysis indicates that the amount of carbon present in the bed is independent of the feed particle size at fixed values of the char feed rate and fluidizing-gas velocity although the number of char bed particles depends upon the feed particle size. Further, the carbon content of the bed and the number of char particles in the bed are found to depend heavily on the char feed rate and the fluidizing-gas velocity. A discrete cut method is described whereby the particle size distribution and the number of particles present in the bed are calculated. The method provides a simplified trial-and-error procedure for those cases in which the rate of change in particle size is a complex nonintegrable function of the particle size. The discrete cut method is found to yield results which are in good agreement with the exact solutions of the integrals defining the number of particles and their size distribution. The model provides a simple base for the scale-up and design work related to fluidized-bed coal combustors.

  8. Soviet design for roasting zinc concentrates in a fluidized bed

    NASA Astrophysics Data System (ADS)

    Zak, M. S.; Hodov, N. V.; Serebrennikova, E. Ja.; Grinberg, A. E.; Khripin, V. D.; Doverman, A. I.

    1992-04-01

    Although many zinc plants attempt to increase a fluidized bed roaster's capacity by employing an oxygen-enriched air blast, work in the former Soviet Union shows the advantages of redesigning the roasting complex to optimize concentrate flow and process hydrodynamics. A redesigned furnace in operation for five years demonstrates, as compared to conventional Soviet furnaces, greater versatility, improved charge capacity, better heat recovery, ease of control, and operational stability.

  9. Inclined fluidized bed system for drying fine coal

    DOEpatents

    Cha, Chang Y.; Merriam, Norman W.; Boysen, John E.

    1992-02-11

    Coal is processed in an inclined fluidized bed dryer operated in a plug-flow manner with zonal temperature and composition control, and an inert fluidizing gas, such as carbon dioxide or combustion gas. Recycled carbon dioxide, which is used for drying, pyrolysis, quenching, and cooling, is produced by partial decarboxylation of the coal. The coal is heated sufficiently to mobilize coal tar by further pyrolysis, which seals micropores upon quenching. Further cooling with carbon dioxide enhances stabilization.

  10. Fluidized bed gasification ash reduction and removal system

    DOEpatents

    Schenone, Carl E.; Rosinski, Joseph

    1984-02-28

    In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

  11. Fluidized bed gasification ash reduction and removal process

    DOEpatents

    Schenone, Carl E.; Rosinski, Joseph

    1984-12-04

    In a fluidized bed gasification system an ash removal system to reduce the particulate ash to a maximum size or smaller, allow the ash to cool to a temperature lower than the gasifier and remove the ash from the gasifier system. The system consists of a crusher, a container containing level probes and a means for controlling the rotational speed of the crusher based on the level of ash within the container.

  12. Fluidized bed silicon deposition. [Si production via silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G.; Morrison, A.; Rohatgi, N.; Lutwack, R.; Macconnell, T.

    1984-01-01

    The growth of silicon on seed particles from the pyrolysis of silane in a fluidized bed reactor (FBR) was studied. The grown particles were shown to be crystalline and to have a structure which has been interpreted to indicate growth by chemical vapor deposition as well as by the collection (scavenging) of silicon clusters on seed particle surfaces. Scanning electron microscopy was used to study the product morphology.

  13. Particle pressures in fluidized beds. Second year annual report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.

    1993-12-31

    Campbell and Wang (1991) showed that the particle pressures in gas-fluidized beds were largely generated by the passage of bubbles. In particular, they showed that the average particle pressure exerted on the side walls scaled with the average size of the bubble. This immediately brings to mind two questions: (1) what is it about bubbles that leads to particle pressure generation and (2) would there be measurable particle pressures in liquid-fluidized beds which, while unstable, do not bubble? This project is largely aimed at answering these two questions. To attack the first problem, the authors have built a two-dimensional gas-fluidized bed into which bubbles may be injected and the distribution of particle-pressure measured. For the latter, other experiments are being performed in liquid fluidized beds. However, it soon became apparent that the particle pressures generated in the liquid beds are extremely small. This has pointed that phase of the research in two directions. The first is the design and construction of a third, and more sensitive, from of the particle pressure transducer. The second approach arose from reflection on what ultimately was the utility of the current research. This led to the development of a generic stability model, in which all modeled terms are left unspecified. From analyzing this model, they have developed an experimental plan that, by measuring the characteristics of voidage disturbances and comparing with the theory, will allow them to back out appropriate values for the modeled terms. The results will not only yield insight into the particle pressure, but also of the fluid drag. The latter results may be used to evaluate common models for these terms.

  14. Bed drain cover assembly for a fluidized bed

    DOEpatents

    Comparato, Joseph R.; Jacobs, Martin

    1982-01-01

    A loose fitting movable cover plate (36), suitable for the severe service encountered in a fluidized bed combustor (10), restricts the flow of solids into the combustor drain lines (30) during shutdown of the bed. This cover makes it possible to empty spent solids from the bed drain lines which would otherwise plug the piping between the drain and the downstream metering device. This enables use of multiple drain lines each with a separate metering device for the control of solids flow rate.

  15. Pulsed atmospheric fluidized bed combustor apparatus and process

    DOEpatents

    Mansour, Momtaz N.

    1992-01-01

    A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g. organic and medical waste, drying, calcining and the like.

  16. Numerical Simulation of Physical and Chemical Processes in Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Baturin, D. A.; Gil, A. V.

    2015-10-01

    The paper presents a numerical simulation of the furnace with a circulating fluidized bed. Numerical study carried out for the bottom of the combustion chamber with the varying heights of volume filling. The results contours of particulate matter concentration and of velocities, as well as a graphical representation of changes in the concentration of particles on the bed height are shown. Simulation performed in Eulerian - Eulerian representation on a 2D model.

  17. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. 1990 Annual report

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  18. Performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier

    NASA Astrophysics Data System (ADS)

    Sweeney, Daniel Joseph

    With the discovery of vast fossil resources, and the subsequent development of the fossil fuel and petrochemical industry, the role of biomass-based products has declined. However, concerns about the finite and decreasing amount of fossil and mineral resources, in addition to health and climate impacts of fossil resource use, have elevated interest in innovative methods for converting renewable biomass resources into products that fit our modern lifestyle. Thermal conversion through gasification is an appealing method for utilizing biomass due to its operability using a wide variety of feedstocks at a wide range of scales, the product has a variety of uses (e.g., transportation fuel production, electricity production, chemicals synthesis), and in many cases, results in significantly lower greenhouse gas emissions. In spite of the advantages of gasification, several technical hurdles have hindered its commercial development. A number of studies have focused on laboratory-scale and atmospheric biomass gasification. However, few studies have reported on pilot-scale, woody biomass gasification under pressurized conditions. The purpose of this research is an assessment of the performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier. The 200 kWth fluidized bed gasifier is capable of operation using solid feedstocks at feedrates up to 65 lb/hr, bed temperatures up to 1600°F, and pressures up to 8 atm. Gasifier performance was assessed under various temperatures, pressure, and feedstock (untreated woody biomass, dark and medium torrefied biomass) conditions by measuring product gas yield and composition, residue (e.g., tar and char) production, and mass and energy conversion efficiencies. Elevated temperature and pressure, and feedstock pretreatment were shown to have a significant influence on gasifier operability, tar production, carbon conversion, and process efficiency. High-pressure and temperature gasification of dark torrefied biomass

  19. Numerical Study of Pyrolysis of Biomass in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Bellan, Josette; Lathouwers, Danny

    2003-01-01

    A report presents a numerical-simulation study of pyrolysis of biomass in fluidized-bed reactors, performed by use of the mathematical model described in Model of Fluidized Bed Containing Reacting Solids and Gases (NPO-30163), which appears elsewhere in this issue of NASA Tech Briefs. The purpose of the study was to investigate the effect of various operating conditions on the efficiency of production of condensable tar from biomass. The numerical results indicate that for a fixed particle size, the fluidizing-gas temperature is the foremost parameter that affects the tar yield. For the range of fluidizing-gas temperatures investigated, and under the assumption that the pyrolysis rate exceeds the feed rate, the optimum steady-state tar collection was found to occur at 750 K. In cases in which the assumption was not valid, the optimum temperature for tar collection was found to be only slightly higher. Scaling up of the reactor was found to exert a small negative effect on tar collection at the optimal operating temperature. It is also found that slightly better scaling is obtained by use of shallower fluidized beds with greater fluidization velocities.

  20. Physicochemical characterizations of limestone for fluidized-bed coal combustion

    SciTech Connect

    Fuller, E.L. Jr.; Yoos, T.R. III; Walia, D.S.

    1981-05-01

    This study is an investigation of the physicochemical characteristics of three limestone samples, Quincy limestone (-20 + 60), Franklin limestone (-12 + 30), and Franklin limestone (-6 + 16), currently being tested at Oak Ridge National Laboratory for use in a fluidized-bed coal combustion unit. By correlating the chemistry, mineralogy, and surface area of these samples with empirical data obtained at Argonne National Laboratory, the sulfur capture ability and performance of these limestones can be loosely predicted. X-ray fluorescence and neutron activation analysis revealed a very high calcium content and very low concentrations of other elements in the three samples. X-ray diffraction patterns and petrographic examination of the limestone grains detected essentially no dolomite in the Quincy limestone or the fine Franklin limestone samples. The coarse Franklin limestone sample showed dolomite to be present in varying amounts up to maximum of 2.75%. Limited surface chemistry investigations of the samples were undertaken. Limestone and dolostone resources of the Tennessee Valley Authority region are widespread and abundant, and judged sufficient to meet industrial demand for many years. No problems are anticipated in securing limestone or dolostone supplies for a commercial fluidized-bed combustion plant in the Tennessee Valley Authority region. Transportation facilities and costs for limestone or dolostone will influence the siting of such a commercial fluidized-bed combustion plant. The most promising location in the Tennessee Valley Authority region at this time is Paducah, Kentucky.

  1. Erosion of heat exchanger tubes in fluidized beds

    SciTech Connect

    Johnson, E.K.; Flemmer, R.L.C.

    1991-01-01

    This final report describes the activities of the 3-year project entitled Erosion of Heat Exchanger Tubes In Fluidized Beds.'' which was completed at the end of 1990. Project accomplishments include the collection of a substantial body of wear data In a 24in. [times] 24in. fluidized bed, comparative wear results In a 6in. [times] 6in. fluidized bed, the development of a dragometer and the collection of a comprehensive set of drag force data in the 24in. [times] 24in. bed, Fast Fourier Transform (FFT) analysis of bubble probe data to establish dominant bubble frequencies in the 24in. [times] 24in. bed, the use of a heat flux gauge for measurement of heat transfer coefficients in the 24in. [times] 24in. bed and the modeling of the tube wear in the 24in. [times] 24in. bed. Analysis of the wear data from the 24in. square bed indicates that tube wear increases with increase in superficial velocity, and with increase in tube height. The latter effect is a result of the tubes higher up in the bed seeing greater movement of dense phase than tubes lower down In the bed. In addition, tube wear was found to decrease with increase in particle size, for constant superficial velocity. Three models of tube wear were formulated and provided acceptable prediction of wear when compared with the experimental data.

  2. A staged fluidized-bed comubstion and filter system

    SciTech Connect

    Mei, J.S.; Halow, J.S.

    1993-12-31

    A staged fluidized-bed combustion and filter system for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized- bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gasses into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste.

  3. Investigation on Agropellet Combustion in the Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Isemin, R. L.; Konayahin, V. V.; Kuzmin, S. N.; Zorin, A. T.; Mikhalev, A. V.

    Agricultural wastes (straw, sunflower or millet husk, etc.) are difficult to use as fuel because of low bulk density and relatively big ash content with a low melting point. It is possible to produce agropellets of agricultural wastes which are suggested to combust in a fluidized bed of pellets alone, their char particles and ash. The characteristics of the process of fluidization of agropellets are investigated at room temperature. The experiments on agropellet combustion in a fluidized bed are carried out in an experimental set-up. The results of the experiments have shown that in such a bed the pellets produced of straw and millet husk combust with the same rate as those of wood though the latter contain 8.76 - 19.4 times less ash. The duration of combustion of the same portion of straw pellets in a fluidized bed is 3.74 - 7.01 times less than the duration of combustion of cut straw in a fixed bed. Besides, the movement of agropellets prevents agglomeration and slagging of a boiler furnace.

  4. Industrial application of fluidized-bed cogeneration system

    SciTech Connect

    Kelly, W.R.; Mullin, D.E.; Rourke, D.M.

    1984-01-01

    In recent years development work and pilot-plant studies into the concept of fluidized-bed combustion (FBC) have given way to ever larger and more ambitious commercial projects. This technology moved rapidly from the laboratory into industrial application due to its two primary advantages: 1) the ability to burn low-grade inexpensive fuel; and 2) to burn it in an environmentally acceptable manner. In a major contribution to its commercialization, Shell Nederland Raffinadeij (SNR) awarded a contract to Foster Wheeler (FW) for the design, fabrication and erection management of the world's first commercial cogeneration, coalfired atmospheric fluidized-bed boiler capable of generating superheated steam. The fluidized-bed steam generator facility is located at the SNR's Europoort Tank Farm near Rotterdam in the Netherlands. It is designed as a cogeneration facility in which high-pressure steam passes to a back-pressure turbine which generates 6.6 MW of electricity, Figure 1. The 710 kPa (103 psig) back-pressure steam is then fed to twin heat exchangers, which provide 37 MW of thermal heat energy via mediumpressure hot water to satisfy the heat demand of the tank farm. This article describes the design of the steam generator and subsystems, as well as the modifications of the previous units' designs done to improve performance and reliability.

  5. Fluidized bed reactor apparatus and related gasification system

    SciTech Connect

    Fernandez, J.M.; Hoffert, F.D.; Marina, J.M.; Milligan, J.D.

    1982-11-16

    A process and pressurized, gasification reactor apparatus are claimed for converting combustible carbon containing materials such as coal char and other carbonaceous solids or carbonaceous solids/heavy oil combinations to an intermediate heating value fuel gas. The gasification reactor includes an insulated fluidized bed reactor chamber, an upper reactor housing for a freely suspended bayonet bundle type heat exchanger for (A) superheating incoming saturated steam and (B) cooling outgoing high temperature product gas, and a lower reactor housing structure which includes a freefloating, conically-shaped perforated plenum chamber. The superheated steam and oxygen are premixed with the plenum chamber before being pressure directed into the fluidized bed reactor chamber for mixture and combustion with the incoming combustible carbon containing materials such as coal char. After reaction of the superheated steam, oxygen and coal char in the fluidized bed reactor at temperatures ranging from 900/sup 0/ F to 1750/sup 0/ F, the product fuel gases and associated particulate matter are cooled by steam flowing through the bayonet heat exchanger, the steam being superheated by this exchange. After discharge from the heat exchanger, the fuel gas product containing particulate matter is pressure directed into a conventional cyclone separator for (A) separation of the desired product gases and (B) return of the particulate matter for further recycling in the reactor chamber. Undesirable ash clinkers are gravitationally and pressure directed out of the reactor chamber through a central ash withdrawal pipe.

  6. Staged fluidized-bed combustion and filter system

    DOEpatents

    Mei, Joseph S.; Halow, John S.

    1994-01-01

    A staged fluidized-bed combustion and filter system for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized-bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gases into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste.

  7. Pulsed atmospheric fluidized-bed combustor development. Environmental Assessment

    SciTech Connect

    Not Available

    1992-05-01

    Pulsed atmospheric fluidized-bed combustion (PAFBC) is a unique and innovative coal-fueled technology that has the potential to meet these conditions and provide heat and/or process steam to small industrial, commercial, institutional and residential complexes. The potential of Pulse Atmospheric Fluidized Bed Combustion (PAFBC) technology has been amply demonstrated under the sponsorship of a previous DOE/METC contract (DE-AC21-88MC25069). The environmental performance of a coal-fired laboratory-scale system (1.5 million British Thermal Units per hour) (MMBtu/hr) significantly surpassed that of conventional bubbling and circulating fluidized-bed combustion units (see Table 1 for performance comparison). Prompted by these encouraging results in combustion, sulfur capture, emissions control, and enhanced heat transfer, Island Creek Coal Company (ICC) and Baltimore Thermal Energy Corporation expressed interest in the technology and offered to participate by providing host sites for field testing. EA`s have been submitted independently for each of these field test sites. This submission addresses the preliminary testing of the PAFBC unit at Manufacturing and Technology Conversion International`s (MTCI) Baltimore, MD facility.

  8. Circulating fluidized bed tehnology in biomass combustion-performance, advances and experiences

    SciTech Connect

    Mutanen, K.I.

    1995-11-01

    Development of fluidized bed combustion (FBC) was started both in North America and in Europe in the 1960`s. In Europe and especially in Scandinavia the major driving force behind the development was the need to find new more efficient technologies for utilization of low-grade fuels like different biomasses and wastes. Both bubbling fluidized bed (BFB) and circulating fluidized bed (CFB) technologies were under intensive R&D,D efforts and have now advanced to dominating role in industrial and district heating power plant markets in Europe. New advanced CFB designs are now entering the markets. In North America and especially in the US the driving force behind the FBC development was initially the need to utilize different types of coals in a more efficient and environmentally acceptable way. The present and future markets seem to be mainly in biomass and multifuel applications where there is benefit from high combustion efficiency, high fuel flexibility and low emissions such as in the pulp and paper industry. The choice between CFB technology and BFB technology is based on selected fuels, emission requirements, plant size and on technical and economic feasibility. Based on Scandinavian experience there is vast potential in the North American industry to retrofit existing oil fired, pulverized coal fired, chemical recovery or grate fired boilers with FBC systems or to build a new FBC based boiler plant. This paper will present the status of CFB technologies and will compare technical and economic feasibility of CFB technology to CFB technology to BFB and also to other combustion methods. Power plant projects that are using advanced CFB technology e.g. Ahlstrom Pyroflow Compact technology for biomass firing and co-firing of biomass with other fuels will also be introduced.

  9. The Operation of Magnetically Assisted Fluidized Bed in Microgravity and Variable Gravity: Experiment and Theory

    NASA Astrophysics Data System (ADS)

    Sornchamni, T.; Jovanovic, G.; Atwater, J.; Akse, J.; Wheeler, R.

    Typically, the operation of a conventional fluidized bed relies on the balance of gravitational, buoyancy, and drag forces. In the absence of normal gravity, or under microgravity and variable gravity conditions, the gravitational force must be replaced with an alternative force to restore fluidization. Our work has shown that, given a suitable variable magnetic field design, the resulting magnetic field gradient can create sufficient magnetic force acting upon the ferromagnetic particles to replace or supplement the gravitational force. Therefore, the ferromagnetic granular media can be fluidized in either microgravity or hypogravity. In this paper, we present our experimental and theoretical work leading to a) development of theoretical model based on fundamental principles for the design of the Gradient Magnetically Assisted Fluidized Bed (G-MAFB), and b) practical implementation of the G-MAFB in the filtration and destruction of solid biowaste particles from liquid streams. The G-MAFB system consists of a fluidization column and series of Helmholtz electromagnetic coils, with DC power supply. Each Helmholtz ring is powered and controlled separately. Experiments are performed in both 0g (on board NASA KC- 135) and 1g (laboratory) environments. The experiments in 0g are conducted in a two-dimensional, square cross-section, tapered fluidization column. The tapered shape is introduced to provide additional stability to the fluidization particles. The experiments in 0g prove that the magnetic force has a significant role in keeping the particles from extruding out of the bed. Without the magnetic force, it is impossible to have fluidization in space. Solid waste destruction technologies are needed to support long duration human habitation in space. The current technologies, including supercritical water oxidation (SCWO), microwave powered combustion and fluidized bed incineration, have been applied to the destruction of solid wastes, but none are compatible with

  10. Results of theoretical and experimental studies of hydrodynamics of circulation loops in circulating fluidized bed reactors and systems with interconnected reactors

    NASA Astrophysics Data System (ADS)

    Ryabov, G. A.; Folomeev, O. M.; Sankin, D. A.; Melnikov, D. A.

    2015-02-01

    Problems of the calculation of circulation loops in circulating fluidized bed reactors and systems with interconnected reactors (polygeneration systems for the production of electricity, heat, and useful products and chemical cycles of combustion and gasification of solid fuels)are considered. A method has been developed for the calculation of circulation loop of fuel particles with respect to boilers with circulating fluidized bed (CFB) and systems with interconnected reactors with fluidized bed (FB) and CFB. New dependences for the connection between the fluidizing agent flow (air, gas, and steam) and performance of reactors and for the whole system (solids flow rate, furnace and cyclone pressure drops, and bed level in the riser) are important elements of this method. Experimental studies of hydrodynamics of circulation loops on the aerodynamic unit have been conducted. Experimental values of pressure drop of the horizontal part of the L-valve, which satisfy the calculated dependence, have been obtained.

  11. Fluidized-bed bioreactor process for the microbial solubiliztion of coal

    DOEpatents

    Scott, Charles D.; Strandberg, Gerald W.

    1989-01-01

    A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor.

  12. Fluidized-bed bioreactor system for the microbial solubilization of coal

    DOEpatents

    Scott, C.D.; Strandberg, G.W.

    1987-09-14

    A fluidized-bed bioreactor system for the conversion of coal into microbially solubilized coal products. The fluidized-bed bioreactor continuously or periodically receives coal and bio-reactants and provides for the production of microbially solubilized coal products in an economical and efficient manner. An oxidation pretreatment process for rendering coal uniformly and more readily susceptible to microbial solubilization may be employed with the fluidized-bed bioreactor. 2 figs.

  13. Prediction of Solids Circulation Rate of Cork Particles in an Ambient-Pressure Pilot-Scale Circulating Fluidized Bed

    SciTech Connect

    Huang, Yue; Turton, Richard; Famouri, Parviz; Boyle, Edward J.

    2009-01-07

    Circulating fluidized beds (CFB) are currently used in many industrial processes for noncatalytic and catalytic because its effective control is the key to smooth operation of a CFB system. This paper presents a method for solids flow metering from pressure drop measurements in the standpipe dense phase. A model based on the Ergun equation is developed to predict the solids flow rate and voidage in the dense phase of the standpipe. The profile of the solids flow rate under unsteady state is also presented. With the use of this method, the dynamic response time at different locations along the standpipe of a pilot-scale fluidized bed operating at ambient conditions with 812 mu m cork particles is estimated successfully. Through the use of a pressure balance analysis, solids flow models for the standpipe, riser, and other sections of the flow loop are combined to give an integrated CFB model.

  14. Biodiesel production in a magnetically-stabilized, fluidized bed reactor with an immobilized lipase in magnetic chitosan microspheres.

    PubMed

    Zhou, Gui-Xiong; Chen, Guan-Yi; Yan, Bei-Bei

    2014-01-01

    Biodiesel production by immobilized Rhizopus oryzae lipase in magnetic chitosan microspheres (MCMs) was carried out using soybean oil and methanol in a magnetically-stabilized, fluidized bed reactor (MSFBR). The maximum content of methyl ester in the reaction mixture reached 91.3 (w/v) at a fluid flow rate of 25 ml/min and a magnetic field intensity of 150 Oe. In addition, the MCMs-immobilized lipase in the reactor showed excellent reusability, retaining 82 % productivity even after six batches, which was much better than that in a conventional fluidized bed reactor. These results suggested that a MSFRB using MCMs-immobilized lipase is a promising method for biodiesel production. PMID:24062133

  15. Wall-to-suspension heat transfer in circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1995-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. Experimental investigations of circulating fluidized beds of low dimensionless pressure gradients with different solid particles like bronze, glass and polystyrene at ambient temperatures showed no influence of the conductivity and the heat capacity of the solids on the heat transfer coefficient. Consequently the heat transfer coefficient in the form of the dimensionless Nusselt number can be described by the dimensionless numbers which characterize the gas-solid-flow near the wall. These numbers are the Archimedes number and the pressure drop-number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. With the aid of a model of segregated vertical gas-solid flow, the flow pattern in the wall region can be calculated and thus the wall heat transfer which depends only on heat conduction in the gas and on the convective heat transfer by the gas. With elevated suspension temperatures, radiation contributes additionally to the heat transfer. When the solids concentration is low, the effect of the radiation on the heat transfer is high. Increasing solids concentration results in a decrease of the radiation effect due to the wall being shielded from the radiation of the hot particles in the core region by the cold solids clusters moving down the wall. A simple correlation is presented for calculating the wall-to-suspension heat transfer in circulating fluidized beds.

  16. CFD Analysis of Bubbling Fluidized Bed Using Rice Husk

    NASA Astrophysics Data System (ADS)

    Singh, Ravi Inder; Mohapatra, S. K.; Gangacharyulu, D.

    Rice is Cultivated in all the main regions of world. The worldwide annual rice production could be 666million tons (www.monstersandcritics.com,2008) for year 2008. The annual production of rice husk is 133.2 million tons considering rice husk being 20% of total paddy production. The average annual energy potential is 1.998 *1012 MJ of rice husk considering 15MJ/kg of rice husk. India has vast resource of rice husk; a renewable source of fuel, which if used effectively would reduce the rate of depletion of fossil energy resources. As a result a new thrust on research and development in boilers bases on rice husk is given to commercialize the concept. CFD is the analysis of systems involving fluid flow, heat transfer and associated phenomena such as chemical reactions by means of computer-based simulation. High quality Computational Fluid dynamics (CFD) is an effective engineering tool for Power Engineering Industry. It can determine detailed flow distributions, temperatures, and pollutant concentrations with excellent accuracy, and without excessive effort by the software user. In the other words it is the science of predicting fluid flow, heat and mass transfer, chemical reactions and related phenomena; and an innovate strategy to conform to regulations and yet stay ahead in today's competitive power market. This paper is divided into two parts; in first part review of CFD applied to the various types of boilers based on biomass fuels/alternative fuels is presented. In second part CFD analysis of fluidized bed boilers based on rice husk considering the rice husk based furnace has been discussed. The eulerian multiphase model has used for fluidized bed. Fluidized bed has been modeled using Fluent 6.2 commercial code. The effect of numerical influence of bed superheater tubes has also been discussed.

  17. Fluidized-bed atomic layer deposition reactor for the synthesis of core-shell nanoparticles

    SciTech Connect

    Didden, Arjen P.; Middelkoop, Joost; Krol, Roel van de; Besling, Wim F. A.; Nanu, Diana E.

    2014-01-15

    The design of a fluidized bed atomic layer deposition (ALD) reactor is described in detail. The reactor consists of three parts that have all been placed in one protective cabinet: precursor dosing, reactor, and residual gas treatment section. In the precursor dosing section, the chemicals needed for the ALD reaction are injected into the carrier gas using different methods for different precursors. The reactor section is designed in such a way that a homogeneous fluidized bed can be obtained with a constant, actively controlled, reactor pressure. Furthermore, no filters are required inside the reactor chamber, minimizing the risk of pressure increase due to fouling. The residual gas treatment section consists of a decomposition furnace to remove residual precursor and a particle filter and is installed to protect the pump. In order to demonstrate the performance of the reactor, SiO{sub 2} particles have been coated with TiO{sub 2} using tetrakis-dimethylamino titanium (TDMAT) and H{sub 2}O as precursors. Experiments with varying pulse times show that saturated growth can be obtained with TDMAT pulse times larger than 600 s. Analysis of the powder with High-Angle Annular Dark-Field Scanning Transmission Electron Microscopy (HAADF-STEM) and energy dispersive X-ray spectroscopy confirmed that after 50 cycles, all SiO{sub 2} particles were coated with a 1.6 nm homogenous shell of TiO{sub 2}.

  18. Calculations of the time-averaged local heat transfer coefficients in circulating fluidized bed

    SciTech Connect

    Dai, T.H.; Qian, R.Z.; Ai, Y.F.

    1999-04-01

    The great potential to burn a wide variety of fuels and the reduced emission of pollutant gases mainly SO{sub x} and NO{sub x} have inspired the investigators to conduct research at a brisk pace all around the world on circulating fluidized bed (CFB) technology. An accurate understanding of heat transfer to bed walls is required for proper design of CFB boilers. To develop an optimum economic design of the boiler, it is also necessary to know how the heat transfer coefficient depends on different design and operating parameters. It is impossible to do the experiments under all operating conditions. Thus, the mathematical model prediction is a valuable method instead. Based on the cluster renewal theory of heat transfer in circulating fluidized beds, a mathematical model for predicting the time-averaged local bed-to-wall heat transfer coefficients is developed. The effects of the axial distribution of the bed density on the time-average local heat transfer coefficients are taken into account via dividing the bed into a series of sections along its height. The assumptions are made about the formation and falling process of clusters on the wall. The model predictions are in an acceptable agreement with the published data.

  19. Fluidized-bed atomic layer deposition reactor for the synthesis of core-shell nanoparticles

    NASA Astrophysics Data System (ADS)

    Didden, Arjen P.; Middelkoop, Joost; Besling, Wim F. A.; Nanu, Diana E.; van de Krol, Roel

    2014-01-01

    The design of a fluidized bed atomic layer deposition (ALD) reactor is described in detail. The reactor consists of three parts that have all been placed in one protective cabinet: precursor dosing, reactor, and residual gas treatment section. In the precursor dosing section, the chemicals needed for the ALD reaction are injected into the carrier gas using different methods for different precursors. The reactor section is designed in such a way that a homogeneous fluidized bed can be obtained with a constant, actively controlled, reactor pressure. Furthermore, no filters are required inside the reactor chamber, minimizing the risk of pressure increase due to fouling. The residual gas treatment section consists of a decomposition furnace to remove residual precursor and a particle filter and is installed to protect the pump. In order to demonstrate the performance of the reactor, SiO2 particles have been coated with TiO2 using tetrakis-dimethylamino titanium (TDMAT) and H2O as precursors. Experiments with varying pulse times show that saturated growth can be obtained with TDMAT pulse times larger than 600 s. Analysis of the powder with High-Angle Annular Dark-Field Scanning Transmission Electron Microscopy (HAADF-STEM) and energy dispersive X-ray spectroscopy confirmed that after 50 cycles, all SiO2 particles were coated with a 1.6 nm homogenous shell of TiO2.

  20. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. Annual report, 1988

    SciTech Connect

    Not Available

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association`s NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  1. Thermal energy storage systems using fluidized bed heat exchangers

    NASA Technical Reports Server (NTRS)

    Ramanathan, V.; Weast, T. E.; Ananth, K. P.

    1980-01-01

    The viability of using fluidized bed heat exchangers (FBHX) for thermal energy storage (TES) in applications with potential for waste heat recovery was investigated. Of the candidate applications screened, cement plant rotary kilns and steel plant electric arc furnaces were identified, via the chosen selection criteria, as having the best potential for successful use of FBHX/TES system. A computer model of the FBHX/TES systems was developed and the technical feasibility of the two selected applications was verified. Economic and tradeoff evaluations in progress for final optimization of the systems and selection of the most promising system for further concept validation are described.

  2. Solid fuel feed system for a fluidized bed

    DOEpatents

    Jones, Brian C.

    1982-01-01

    A fluidized bed for the combustion of coal, with limestone, is replenished with crushed coal from a system discharging the coal laterally from a station below the surface level of the bed. A compartment, or feed box, is mounted at one side of the bed and its interior separated from the bed by a weir plate beneath which the coal flows laterally into the bed while bed material is received into the compartment above the plate to maintain a predetermined minimum level of material in the compartment.

  3. Maltodextrin hydrolysis in a fluidized-bed immobilized enzyme reactor

    SciTech Connect

    Vallat, I.; Monsan, P.; Riba, J.P.

    1986-02-01

    The present work deals with maltodextrin hydrolysis by glucoamylase immobilized onto corn stover in a fluidized bed reactor. An industrial enzyme preparation was convalently grafted onto corn stover, yielding an activity of up to 372 U/g and 1700 U/g for support particle sizes of 0.8 and 0.2 mm, respectively. A detailed kinetic study, using a differntial reactor, allowed the characterization of the influence of mass transfer resistance on the reaction catalyzed by immobilized glucoamylase. A simple and general mathematical model was then developed to describe the experimental conversion data and found to be vaild.

  4. Olefins by catalytic oxidation of alkanes in fluidized bed reactors

    SciTech Connect

    Bharadwaj, S.S.; Schmidt, L.D.

    1995-09-01

    The production of ethylene or syngas from ethane and olefins from propane, n-butane, and isobutane in the presence of air or O{sub 2} at atmospheric pressure has been examined over 100 {mu}m {alpha}-Al{sub 2}O{sub 3} beads coated with noble metals in a static fluidized bed reactor at contact times from 0.05 to 0.2 s. Variations in feed composition, preheating temperature, and flow rate were examined. 21 refs., 5 figs., 1 tab.

  5. Pressurized circulating fluidized-bed combustion for power generation

    SciTech Connect

    Weimer, R.F.

    1995-08-01

    Second-generation Pressurized Circulating Fluidized Bed Combustion (PCFBC) is the culmination of years of effort in the development of a new generation of power plants which can operate on lower-quality fuels with substantially improved efficiencies, meet environmental requirements, and provide a lower cost of electricity. Air Products was selected in the DOE Clean Coal Technology Round V program to build, own, and operate the first commercial power plant using second-generation PCFBC technology, to be located at an Air Products chemicals manufacturing facility in Calvert City, Kentucky. This paper describes the second-generation PCFBC concept and its critical technology components.

  6. Standby cooling system for a fluidized bed boiler

    DOEpatents

    Crispin, Larry G.; Weitzel, Paul S.

    1990-01-01

    A system for protecting components including the heat exchangers of a fluidized bed boiler against thermal mismatch. The system includes an injection tank containing an emergency supply of heated and pressurized feedwater. A heater is associated with the injection tank to maintain the temperature of the feedwater in the tank at or about the same temperature as that of the feedwater in the heat exchangers. A pressurized gas is supplied to the injection tank to cause feedwater to flow from the injection tank to the heat exchangers during thermal mismatch.

  7. Variable feed rate mechanism for fluidized bed asbestos generators

    SciTech Connect

    Sussman, R.G.; Gearhart, J.M.; Lippmann, M.

    1985-01-01

    A simple and inexpensive dust feed mechanism has been designed for use with a two-phase fluidized bed generator (FBG). The mechanism is especially useful for generating asbestos aerosols, but may be used with other dusts as well. Using this system, a steady state concentration (39.1 fibers/cc > 5 ..mu..m in length +/- 6.2%) of asbestos aerosol was maintained in an inhalation chamber for five hours. In addition, FBG output concentration was easily adjusted and quickly equilibrated (within 10 minutes). The system provides a good technique for generating asbestos aerosols for day-long animal exposures.

  8. Prediction of in-bed tube erosion rates in fluidized beds. Topical report, January 1992--June 1992

    SciTech Connect

    Kono, Hisoshi

    1992-10-01

    The objective of this research is to predict the erosion rates of in-bed tubes of specific materials in fluidized beds by using a novel approach that we have recently developed. This technique assesses the erosion rates of in-bed tubes by considering two key factors: the peaks of the transient forces of solid particles and the characteristic erosion properties of tube materials concerned. We developed a simple characterization method to assess the erosion rates of in-bed tubes. With this method, an erosion index considering the surface area, weight loss of in-bed tubes, and the operating time, was used. A systematic study was carried out in a 411 rectangular fluidized bed to study the relationship between erosion rate and maximum transient forces of solid particles in fluidized beds. Three different kinds of metal tubes, with well defined tensile strength (at) and elasticity modulus (E), were used. They are copper, aluminum and stainless steel. By considering the tensile strength and elasticity modulus, together with the peaks of transient forces of solid particles, a characteristic erosion function was introduced. This characteristic function was found to have a good correlation with the erosion rate. Thus, the prediction of in-bed tube erosion rates was achieved, when the peaks of transient forces of solid particles and tube material`s characteristic properties are known.

  9. Removal of hazardous gaseous pollutants from industrial flue gases by a novel multi-stage fluidized bed desulfurizer.

    PubMed

    Mohanty, C R; Adapala, Sivaji; Meikap, B C

    2009-06-15

    Sulfur dioxide and other sulfur compounds are generated as primary pollutants from the major industries such as sulfuric acid plants, cupper smelters, catalytic cracking units, etc. and cause acid rain. To remove the SO(2) from waste flue gas a three-stage counter-current multi-stage fluidized bed adsorber was developed as desulfurization equipment and operated in continuous bubbling fluidization regime for the two-phase system. This paper represents the desulfurization of gas mixtures by chemical sorption of sulfur dioxide on porous granular calcium oxide particles in the reactor at ambient temperature. The advantages of the multi-stage fluidized bed reactor are of high mass transfer and high gas-solid residence time that can enhance the removal of acid gas at low temperature by dry method. Experiments were carried out in the bubbling fluidization regime supported by visual observation. The effects of the operating parameters such as sorbent (lime) flow rate, superficial gas velocity, and the weir height on SO(2) removal efficiency in the multistage fluidized bed are reported. The results have indicated that the removal efficiency of the sulfur dioxide was found to be 65% at high solid flow rate (2.0 kg/h) corresponding to lower gas velocity (0.265 m/s), wier height of 70 mm and SO(2) concentration of 500 ppm at room temperature. PMID:19036509

  10. Pulsed atmospheric fluidized bed combustion. Technical progress report, April 1992--June 1992

    SciTech Connect

    Not Available

    1992-08-01

    The general specifications for a Pulsed Atmospheric Fluidized Bed Combustor Design Report (PAFBC) plant are presented. The design tasks for the PAFBC are described in the following areas: Coal/Limestone preparation and feed system; pulse combustor; fluidized bed; boiler parts; and ash handling system.

  11. Plasma spouted/fluidized bed for materials processing

    NASA Astrophysics Data System (ADS)

    Sathiyamoorthy, D.

    2010-02-01

    Plasma when coupled with spout/fluidized bed reactor for gas-solid reaction brings in several advantages such as high rate of heat and mass transfer, generation of high bulk temperature using a thin jet of plasma itself as a heat source. The science and technology of plasma and fluidization or spouted bed are well established except of these two put together for high temperature application. Plasma heating of fluid/ spouted bed can bring down the size of the equipment and increase the productivity. However the theory and practice of the hybrid technology has not been tested in a variety of applications that involves high temperature synthesis of materials, TRISO particle coating for nuclear fuel particle, thermal decomposition of refractory type ore, halogenations of minerals, particulate processes and synthesis of advanced materials. This paper gives an account of the use and exploitation of plasma coupled with spouted/ fluidized bed especially for material processing and also addresses the issues for adapting the same in the era of developing advanced high temperature materials.

  12. Evaluation of Fluidized Beds for Mass Production of IFE Targets

    SciTech Connect

    Huang, H.; Vermillion, B.A.; Brown, L.C.; Besenbruch, G.E.; Goodin, D.T.; Stemke, R.W.; Stephens, R.B.

    2005-01-15

    Of the building blocks of an inertial fusion energy (IFE) plant, target fabrication remains a significant credibility issue. For this reason, an extensive parametric study has been conducted on mass production of glow discharge polymer (GDP) shells in a vertical fluidized bed. Trans-2-butene was used as a reactant gas with hydrogen as a diluting and etching agent. Coating rates in the range of 1 to 2 {mu}m/h were demonstrated on batches of 30 shells where National Ignition Facility-quality surfaces were obtained for 3- to 5-{mu}m-thick coatings. Thick coatings up to 325 {mu}m were also demonstrated that are visually transparent, without void and stress fracture. A phenomenological understanding of the GDP growth mechanisms to guide future experiments was further established. Specifically, gas-phase precipitation and high-impact collisions were identified as the main surface-roughening mechanisms. The former produces dense cauliflower-like surface patterns that can be eliminated by adjusting the gas flow rates and the flow ratio. The latter produces isolated domelike surface defects that can be reduced by introducing concerted motion between the shells. By converting from a vertical to a horizontal configuration, fully transparent coatings were obtained on 350 shells. Collisions in a fluidized bed have been identified as the limiting factor in meeting IFE specifications, and a related-rotary kiln technique is recommended for scale-up.

  13. Atmospheric fluidized bed combustor development program. Final report

    SciTech Connect

    Ashworth, R.A.; Melick, T.A.; Plessinger, D.A.; Sommer, T.M.; Keener, H.M.; Webner, R.L.

    1995-12-01

    The objective of this project was to demonstrate and promote the commercialization of a coal-fired atmospheric fluidized bed combustion (AFBC) system, with limestone addition for SO{sub 2} emissions control and a baghouse for particulate emissions control. This AFBC system was targeted for small scale industrial-commercial-institutional space and process heat applications in the 1 x 10{sup 6} to 10 x 10{sup 6} Btu/hr capacity range. A cost effective and environmentally acceptable AFBC technology in this size range would displace a considerable amount of gas/oil with coal while resulting in significant total cost savings to the owner/operators. The project itself was separated into three levels: (1) feasibility, (2--3) subsystem development and integration, and (4) proof-of-concept. In Level (1), the technical and economic feasibility of a 1 million Btu/hr coal-fired AFBC air heater was evaluated. In Level (2--3), the complete EER fluidized bed combustor (1.5 million Btu/hr) system was developed and tested. The goal or reducing SO{sub 2} emissions to 1.2 lb/10{sup 6} Btu, from high sulfur Ohio coal, was achieved by adding limestone with a Ca/S (coal) ratio of {approximately} 3.0. Finally, in Level (4), the proof-of-concept system, a 2.2 million Btu/hr unit was installed and successfully operated at Cedar Lane Farms, a commercial nursery in Ohio.

  14. Two-dimensional model for circulating fluidized-bed reactors

    SciTech Connect

    Schoenfelder, H.; Kruse, M.; Werther, J.

    1996-07-01

    Circulating fluidized bed reactors are widely used for the combustion of coal in power stations as well as for the cracking of heavy oil in the petroleum industry. A two-dimensional reactor model for circulating fluidized beds (CFB) was studied based on the assumption that at every location within the riser, a descending dense phase and a rising lean phase coexist. Fluid mechanical variables may be calculated from one measured radial solids flux profile (upward and downward). The internal mass-transfer behavior is described on the basis of tracer gas experiments. The CFB reactor model was tested against data from ozone decomposition experiments in a CFB cold flow model (15.6-m height, 0.4-m ID) operated in the ranges 2.5--4.5 m/s and 9--45 kg/(m{sup 2}{center_dot}s) of superficial gas velocity and solids mass flux, respectively. Based on effective reaction rate constants determined from the ozone exit concentration, the model was used to predict the spatial reactant distribution within the reactor. Model predictions agreed well with measurements.

  15. Reduction of particulate carryover from a pressurized fluidized bed

    NASA Technical Reports Server (NTRS)

    Patch, R. W.

    1979-01-01

    A bench scale fluidized bed combustor was constructed with a conical shape so that the enlarged upper part of the combustor would also serve as a granular bed filter. The combustor was fed coal and limestone. Ninety-nine tests of about four hours each were conducted over a range of conditions. Coal-to-air ratio varied from 0.033 to 0.098 (all lean). Limestone-to-coal ratio varied from 0.06 to 0.36. Bed depth varied from 3.66 to 8.07 feet. Temperature varied from 1447 to 1905 F. Pressure varied from 40 to 82 psia. Heat transfer area had the range zero to 2.72 ft squared. Two cone angles were used. The average particulate carry over of 2.5 grains/SCF was appreciably less than cylindrical fluidized bed combustors. The carry over was correlated by multiple regression analysis to yield the dependence on bed depth and hence the collection efficiency, which was 20%. A comparison with a model indicated that the exhaust port may be below the transport disengaging height for most of the tests, indicating that further reduction in carry over and increase in collection efficiency could be affected by increasing the freeboard and height of the exhaust port above the bed.

  16. NYU-DOE Pressurized Fluidized Bed Combustor Facility

    SciTech Connect

    Zakkay, V.; Kolar, A.; Sellakumar, K.; Srinivasaragavan, S.; Miller, G.; Panunzio, S.; Joseph, A.; Sundaresan, C.

    1983-01-01

    New York University (NYU), under a Department of Energy (DOE) Contract, has designed and constructed a sub-pilot scale Pressurized Fluidized-Bed Combustor (PFBC) Facility at the Antonio Ferri Laboratories, Westbury, Long Island. The basic feature of this Experimental Research Facility is a well-instrumented, 30-inch diameter coal combustor capable of operating up to 10 atm and provided with a liberal number of ports, making it a versatile unit for study of fundamental in-bed phenomena. Additionally, the overall design features make it a flexible facility for solving a variety of industrial research problems. The main objectives of the facility are two-fold: (1) to perform research in important areas of Pressurized Fluidized-Bed Combustion like low-grade fuel combustion under pressure; and (2) to provide the PFBC community with a experimental research tool for basic and applied research in order to accelerate the commercialization of this technology. New York University will initially test the facility of burning low-grade fuels under pressure. During the test program, emphasis will be placed on burning North Dakota lignite under pressures up to 7 atm. The performance of lignite with regard to its feeding, combustion efficiency, sulfur adsorption and sorbent requirements will be investigated. This report describes the various systems of the PFBC facility and operating procedures, and presents an outline of the test program planned for the facility. Other details are provided in the Equipment and Maintenance Manual, Test Program and Data Acquisition Manual, and Training Manual.

  17. Enhanced Productivity of Chemical Processes Using Dense Fluidized Beds

    SciTech Connect

    Sibashis Banerjee; Alvin Chen; Rutton Patel; Dale Snider; Ken Williams; Timothy O'Hern; Paul Tortora

    2008-02-29

    The work detailed in this report addresses Enabling Technologies within Computational Technology by integrating a “breakthrough” particle-fluid computational technology into traditional Process Science and Engineering Technology. The work completed under this DOE project addresses five major development areas 1) gas chemistry in dense fluidized beds 2) thermal cracking of liquid film on solids producing gas products 3) liquid injection in a fluidized bed with particle-to-particle liquid film transport 4) solid-gas chemistry and 5) first level validation of models. Because of the nature of the research using tightly coupled solids and fluid phases with a Lagrangian description of the solids and continuum description of fluid, the work provides ground-breaking advances in reactor prediction capability. This capability has been tested against experimental data where available. The commercial product arising out of this work is called Barracuda and is suitable for a wide (dense-to-dilute) range of industrial scale gas-solid flows with and without reactions. Commercial applications include dense gas-solid beds, gasifiers, riser reactors and cyclones.

  18. Integrated drying and incineration of wet sewage sludge in combined bubbling and circulating fluidized bed units.

    PubMed

    Li, Shiyuan; Li, Yunyu; Lu, Qinggang; Zhu, Jianguo; Yao, Yao; Bao, Shaolin

    2014-12-01

    An original integrated drying and incineration technique is proposed to dispose of sewage sludge with moisture content of about 80% in a circulating fluidized bed. This system combines a bubbling fluidized bed dryer with a circulating fluidized bed incinerator. After drying, sewage sludge with moisture less than 20% is transported directly and continuously from the fluidized bed dryer into a circulating fluidized bed incinerator. Pilot plant results showed that integrated drying and incineration is feasible in a unique single system. A 100 t/d Sewage Sludge Incineration Demonstration Project was constructed at the Qige sewage treatment plant in Hangzhou City in China. The operational performance showed that the main operation results conformed to the design values, from which it can be concluded that the scale-up of this technique is deemed both feasible and successful. PMID:25263217

  19. Fluidized-Bed Drying and Storage Stability of Cryptococcus flavescens OH 182.9, a Biocontrol Agent of Fusarium Head Blight

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A method to produce dried granules of Cryptococcus flavescens (formerly Cryptococcus nodaensis) OH 182.9 was developed and the granules evaluated for storage stability. Small spherical granules were produced and dried using a fluidized bed dryer. A drying and survival curve was produced for the pr...

  20. A dynamic simulation model for power plants with atmospheric and pressurized circulating fluidized bed combustion -- Interactions of plant components and design studies

    SciTech Connect

    Glasmacher-Remberg, C.; Fett, F.N.

    1999-07-01

    Power plants with atmospheric or pressurized circulating fluidized bed combustion are complex technical systems. The operation characteristics of these power plants depend on the behavior of the single components and their interactions. The theoretical understanding of power plant processes of this kind as well as the design, the reliability and the practical operation can be enhanced by the application of mathematical models for the complete process. A dynamic simulation model for power plants with atmospheric circulating fluidized bed combustion (ACFBC) and pressurized circulating fluidized bed combustion (PCFBC) consisting of comprehensive submodels for the subsystems gas turbine, circulating fluidized bed combustor and water/steam cycle is presented. Apart from the investigation of the complete power plant, the simulation program enables the analysis of the three mentioned subsystems separately. Each subsystem is described by a set of unsteady-state differential and algebraic equations solved by an implicit Euler-method using a modified Newton-Raphson method. With the aid of the dynamic simulation program for a selected power plant, the effect of changes in plant operation will be examined for full and part load as well as the transient response of the system due to the carried out operation. Emphasis is laid on the characterization of the interactions between the subsystems. The dynamic simulation program can be used for design studies and it is investigated how changes of the plant design influence the operation characteristics of the example plant.

  1. Design of a laboratory scale fluidized bed reactor

    NASA Astrophysics Data System (ADS)

    Wikström, E.; Andersson, P.; Marklund, S.

    1998-04-01

    The aim of this project was to construct a laboratory scale fluidized bed reactor that simulates the behavior of full scale municipal solid waste combustors. The design of this reactor is thoroughly described. The size of the laboratory scale fluidized bed reactor is 5 kW, which corresponds to a fuel-feeding rate of approximately 1 kg/h. The reactor system consists of four parts: a bed section, a freeboard section, a convector (postcombustion zone), and an air pollution control (APC) device system. The inside diameter of the reactor is 100 mm at the bed section and it widens to 200 mm in diameter in the freeboard section; the total height of the reactor is 1760 mm. The convector part consists of five identical sections; each section is 2700 mm long and has an inside diameter of 44.3 mm. The reactor is flexible regarding the placement and number of sampling ports. At the beginning of the first convector unit and at the end of each unit there are sampling ports for organic micropollutants (OMP). This makes it possible to study the composition of the flue gases at various residence times. Sampling ports for inorganic compounds and particulate matter are also placed in the convector section. All operating parameters, reactor temperatures, concentrations of CO, CO2, O2, SO2, NO, and NO2 are continuously measured and stored at selected intervals for further evaluation. These unique features enable full control over the fuel feed, air flows, and air distribution as well as over the temperature profile. Elaborate details are provided regarding the configuration of the fuel-feeding systems, the fluidized bed, the convector section, and the APC device. This laboratory reactor enables detailed studies of the formation mechanisms of OMP, such as polychlorinated dibenzo-p-dioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), poly-chlorinated biphenyls (PCBs), and polychlorinated benzenes (PCBzs). With this system formation mechanisms of OMP occurring in both the combustion

  2. Brewery wastewater treatment using anaerobic inverse fluidized bed reactors.

    PubMed

    Alvarado-Lassman, A; Rustrián, E; García-Alvarado, M A; Rodríguez-Jiménez, G C; Houbron, E

    2008-05-01

    Two anaerobic inverse fluidized bed reactors were utilized to evaluate organic matter removal from brewery wastewater, applying different OLR and testing two support materials. Hydrodynamic tests varying liquid flow and solid concentration were developed on the supports in order to establish operational conditions. A batch colonization stage was applied using 25% active volume of extendosphere and triturated polyethylene as support materials. The reactors were subsequently operated continuously with stepwise increments in organic loading rate until limiting conditions was reached. For the supports studied, IFBR technology was suitable for organic matter removal present in brewery wastewater with COD removal efficiencies greater than 90%. The reactor with triturated polyethylene support showed an excellent COD removal with OLR values up to 10 g COD/Ld, whereas the reactor with extendosphere support had an excellent hydrodynamic and biologic behavior working with OLR values up to 70 g COD/Ld. PMID:17716891

  3. Pyrolysis of Softwood Carbohydrates in a Fluidized Bed Reactor

    PubMed Central

    Aho, Atte; Kumar, Narendra; Eränen, Kari; Holmbom, Bjarne; Hupa, Mikko; Salmi, Tapio; Murzin, Dmitry Yu.

    2008-01-01

    In the present work pyrolysis of pure pine wood and softwood carbohydrates, namely cellulose and galactoglucomannan (the major hemicellulose in coniferous wood), was conducted in a batch mode operated fluidized bed reactor. Temperature ramping (5 °C/min) was applied to the heating until a reactor temperature of 460 °C was reached. Thereafter the temperature was kept until the release of non-condensable gases stopped. The different raw materials gave significantly different bio-oils. Levoglucosan was the dominant product in the cellulose pyrolysis oil. Acetic acid was found in the highest concentrations in both the galactoglucomannan and in the pine wood pyrolysis oils. Acetic acid is most likely formed by removal of O-acetyl groups from mannose units present in GGM structure. PMID:19325824

  4. Update of the Black Dog atmospheric fluidized bed combustion project

    SciTech Connect

    Osthus, D.; Larva, J.; Rens, D. )

    1988-01-01

    Northern States Power Co. converted its Black Dog Unit 2, a pulverized coal-fired 100 MW unit that was built in 1954, to an atmospheric fluidized bed (bubbling bed) configuration, in order to commercially demonstrate AFBC technology as a cost-effective way to reduce SO2 emissions. As part of the AFBC conversion, the unit was upgraded to 130 MW capacity. Unit 2 burns Western coal, is equipped with electrostatic precipitators, and cycles on and off line daily. The innovative nature of this project contributed to a protracted encountered. These problems are discussed. Many of the problems have been solved, and the unit is now meeting most of the goals set for the project.

  5. A fluidized-bed continuous bioreactor for lactic acid production

    SciTech Connect

    Andrews, G.F.; Fonta, J.P.

    1988-05-01

    A laboratory bioreactor consists of a fluidized bed of monosized activated carbon coated with a biofilm of the homolactic fermentative organism Streptococcus thermophilus. Biofilm growth moves the carbon through the bed, and adsorption of substrate and product at the bottom and top of the bed respectively reduces their inhibitory effects on the organism. Theory shows that high reactor productivity and rapid recirculation of carbon through the bed require a biofilm thickness of 25 to 45% of the carbon particle radius on particles fed into the base of the bed. This could not be achieved in practice due to the fragility of the biofilm. Product concentration was higher than expected from measurements of product inhibition, possibly because it is the undissociated form of the acid that both inhibits metabolism and adsorbs on the activated carbon. The observed productivity of 12 gm/1 hr could be greatly increased by ph control. 13 refs., 7 figs., 2 tabs.

  6. Development of second-generation pressurized fluidized bed combustion process

    SciTech Connect

    Wolowodiuk, W.; Robertson, A.; Bonk, D.

    1995-12-01

    Under the sponsorship of the United States Department of Energy, Foster Wheeler Development Corporation, and its team members, Westinghouse, Gilbert/Commonwealth, and the Institute of Gas Technology are developing second-generation pressurized fluidized bed combustion technology capable of achieving net plant efficiency in excess of 45 percent based on the higher heating value of the coal. A three-phase program entails design and costing of a 500 MWe power plant and identification of developments needed to commercialize this technology (Phase 1), testing of individual components (Phase 2), and finally testing these components in an integrated mode (Phase 3). This paper briefly describes the results of the first two phases as well as the progress on the third phase. Since other projects which use the same technology are in construction or in negotiation stages-namely, the Power System Development Facility and the Four Rivers Energy Modernization Projects-brief descriptions of these are also included.

  7. Nucla circulating atmospheric fluidized bed demonstration project. Final report

    SciTech Connect

    Not Available

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute`s decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  8. Incipient fluidization condition for a centrifugal fluidized bed

    SciTech Connect

    Fan, L.T.; Chang, C.C.; Takahashi, T.; Tanaka, Z.; Yu, Y.S.

    1985-06-01

    A model has been proposed for the condition of incipient fluidization in a centrifugal fluidized bed. The model is based on the balance between the overall forces, including the centrifugal and fluid frictional forces, exerted on the fluidized particles and the overall effective weight of the particles. Equations have been derived from the model for predicting the critical fluidizing velocity and the maximum pressure differential (or pressure drop) through the centrifugal bed. A series of experiments was carried out with different solid particles, bed rotational speeds, and bed heights. The resultant data for the critical fluidizing velocity and the maximum pressure drop of the bed indicate that the proposed model is valid and the derived equations are of practical use.

  9. Cyclone performance estimates for pressurized fluidized-bed combustion

    SciTech Connect

    Henry, R.F.; Podolski, W.F.

    1981-07-01

    Hot pressurized flue gas from pressurized fluidized-bed combustion must be cleaned up prior to its expansion in a gas turbine as part of the combined-cycle electric power generation concept. The performance of conventional cyclones in experimental tests has been compared with theory, with reasonable agreement. Prediction of the performance of a larger cyclone system shows that three stages should provide the cleanup required on the basis of current estimates of turbine tolerance of particulate matter. Advances in hot gas cleanup - optimized cyclones, augmented cyclones, and alternative devices - should provide future improvement in cycle efficiencies and costs, but simple cyclones are planned for first-generation PFB/CC pilot and demonstration plants.

  10. Kinetics of fluidized bed combustion of wood pellets

    SciTech Connect

    Leckner, B.; Hansson, K.M.; Tullin, C.; Borodulya, A.V.; Dikalenko, V.I.; Palchonok, G.I.

    1999-07-01

    Devolatilization and char combustion of a single wood pellet in a fluidized bed has been studied. The effect of operation parameters (bed temperature, bed particle size, oxygen concentration) and pellet characteristics has been investigated. A simplified analytical model of heat-transfer controlled pyrolysis has been developed to interpret the measured volatiles release time. The model predictions are in a good agreement with the experimental data, provided that the initial physical properties of the pellet are used. The model can be used to estimate the devolatilization times in other combustion systems. Kinetic parameters of char combustion are obtained, based on the measured burnout times and simple model considerations. The physical properties of wood pellets need further study.

  11. Mathematical modelling of coal fired fluidized bed combustors

    SciTech Connect

    Selcuk, N.; Siddall, R.G.; Sivrioglu, U.

    1980-12-01

    A system model of continuous fluidized bed combustors burning coal of wide size distribution has been derived, and applied to the investigation of the effect of excess air and recycle on bed concentration and temperature profiles and combustion efficiency of a pilot scale coal fired fluidized combustor. To demonstrate the effect of recycling, the behaviour of the fluidized combustor has been predicted for two extreme cases of recycle: complete and no recycle of elutriated char particles, the former was chosen to determine the behaviour of the model in the absence of elutriation, and the latter corresponds to the actual operating conditions of the fluidized combustor. Expected trends for concentration and temperature profiles and combustion efficiency are predicted correctly for both cases. The predictive ability and the flexibility of the model for incorporation of refinements such as a correlation for bubble growth and a detailed combustion mechanism, makes the model a promising one for the evaluation of performance of the fluid bed industrial boilers.

  12. Oil shale loss from a laboratory fluidized bed

    SciTech Connect

    Taylor, R.W.; Beavers, P.L. )

    1989-01-01

    The rate of loss of dust from a laboratory-scale fluidized bed of Greenriver oil shale has been measured. The rate of loss of dust form raw shale in the bed was approximately 1%/min for the first few minutes and then decreased. The loss rate for retorted or burnt shale was 5 to 10 times higher. The rates for retorted and burned shale were nearly the same. The time required for a 10 wt% loss of mass was approximately 3 min for processed shale and 1 hour for raw shale. Particles left in the bed during fluidization lost sharp corners, but kept the original elongation. Dust lost by the bed has a very wide range of sizes and demonstrated a strong bimodal distribution of sizes. The bimodal distribution of particles is interpreted as resulting from two mechanisms of dust generation; fracture and wear.

  13. Heat transfer characteristics of the fluidized bed through the annulus

    NASA Astrophysics Data System (ADS)

    Shedid, Mohamed H.; Hassan, M. A. M.

    2015-11-01

    The annular fluidized bed can be regarded as a promising technique for waste heat recovery applications. This study investigates on the determination of steady state values of the average heat transfer on the surface of the inner tube under different operating conditions that include: (1) input heat flux ranging from 557 to 1671 W/m2, (2) superficial air velocity ranging between 0.12 and 0.36 m/s, (3) initial bed height ranging from 25 to 55 cm, (4) ratio of the inner to the outer diameters ranging from 1/6 to 1/2 and Kaolin particle diameters ranging between 282 and 550 µm. The average values of the heat transfer coefficient along the inner tube (consisting of the fluidized and free board sections) are also deduced. An empirical correlation for calculating the Nusselt number is obtained for the given parameters and ranges.

  14. Technical evaluation: pressurized fluidized-bed combustion technology

    SciTech Connect

    Miller, S A; Vogel, G J; Gehl, S M; Hanway, Jr, J E; Henry, R F; Parker, K M; Smyk, E B; Swift, W M; Podolski, W F

    1982-04-01

    The technology of pressurized fluidized-bed combustion, particularly in its application to a coal-burning combined-cycle plant, is evaluated by examining the technical status of advanced-concept plant components - boiler system (combustor, air-handling and air-injection equipment, and heat exchangers); solids handling, injection, and ejection system; hot-gas cleanup equipment; instrumentation/control system; and the gas turbine - along with materials of plant construction. Environmental performance as well as energy efficiency are examined, and economic considerations are reviewed briefly. The evaluation concludes with a broad survey of the principal related research and development programs in the United States and other countries, a foreview of the most likely technological developments, and a summary of unresolved technical issues and problems.

  15. Detachment of multi species biofilm in circulating fluidized bed bioreactor.

    PubMed

    Patel, Ajay; Nakhla, George; Zhu, Jingxu

    2005-11-20

    In this study, the detachment rates of various microbial species from the aerobic and anoxic biofilms in a circulating fluidized bed bioreactor (CFBB) with two entirely separate aerobic and anoxic beds were investigated. Overall detachment rate coefficients for biomass, determined on the basis of volatile suspended solids (VSS), glucose and protein as well as for specific microbial groups, i.e., for nitrifiers, denitrifiers, and phosphorous accumulating organisms (PAOs), were established. Biomass detachment rates were found to increase with biomass attachment on carrier media in both beds. The detachment rate coefficients based on VSS were significantly affected by shear stress, whereas for protein, glucose and specific microbial groups, no significant effect of shear stress was observed. High detachment rates were observed for the more porous biofilm structure. The presence of nitrifiers in the anoxic biofilm and denitrifiers in the aerobic biofilm was established by the specific activity measurements. Detachment rates of PAOs in aerobic and anoxic biofilms were evaluated. PMID:16028296

  16. Internal circulating fluidized bed incineration system and design algorithm.

    PubMed

    Tian, W D; Wei, X L; Li, J; Sheng, H Z

    2001-04-01

    The internal circulating fluidized bed (ICFB) system is characterized with fast combustion, low emission, uniformity of bed temperature and controllability of combustion process. It is a kind of novel clean combustion system, especially for the low-grade fuels, such as municipal solid waste (MSW). The experimental systems of ICFB with and without combustion were designed and set up in this paper. A series of experiments were carried out for further understanding combustion process and characteristics of several design parameters for MSW. Based on the results, a design routine for the ICFB system was suggested for the calculation of energy balance, airflow rate, heat transfer rate, and geometry arrangement. A test system with ICFB combustor has been set up and the test results show that the design of the ICFB system is successful. PMID:11590739

  17. Continuous fluidized-bed contactor with recycle of sorbent

    DOEpatents

    Scott, C.D.; Petersen, J.N.; Davison, B.H.

    1996-07-09

    A continuous fluidized-bed contactor containing sorbent particles is used to remove solutes from liquid solvents. As the sorbent particles, for example gel beads, sorb the solute, for example metal ion species, the sorbent particles tend to decrease in diameter. These smaller loaded sorbent particles rise to the top of the contactor, and larger sorbent particles remain at the bottom of the contactor as a result of normal hydraulic forces. The smaller loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. Alternatively, the loaded sorbent particles may also slightly increase in diameter, or exhibit no change in diameter but an increase in density. As a result of normal hydraulic forces the larger loaded sorbent particles fall to the bottom of the contactor. The larger loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. 8 figs.

  18. Erosivity of particles in circulating fluidized bed combustors

    SciTech Connect

    Levy, A.V.; Wang, B.Q.; Geng, G.Q. ); Mack, W. )

    1989-01-01

    The metal wastage of superheater tubes in the convection pass region of circulating fluidized bed combustors (CFBC) is a current problem. An investigation was carried out to determine what kinds of metal loss rates and mechanisms occurred when the various types of particles in CFBC's were used as the erodent in a laboratory blast nozzle tester. The laboratory tests were compared to in-service exposures. A loss mechanism was established that was based on metal losses and the observed microstructures of E-C surfaces. It was additionally determined that more angular and larger size particles have a greater level of erosivity and that the particles must be strong enough not to shatter upon impact in order to be erosive. Favorable comparisons between laboratory and in-service loss mechanisms are reported.

  19. A fluidized bed process for electron sterilization of powders

    NASA Astrophysics Data System (ADS)

    Nablo, Sam V.; Wood, James C.; Desrosiers, Marc F.; Nagy, Vitaly Yu.

    1998-06-01

    A small capacity (100 g.s -1) pilot system is described for presentation of powders and fine aggregates at high velocity, to an electron beam. Electron beam dose rate is continuously monitored in real time, while the thickness of the fluidized bed used to pneumatically transport the product can be monitored and controlled using beta-gauge techniques. Using electron paramagnetic resonance (EPR) techniques, alanine power mixed with the product is used for precise determination of dose delivered to the powder stream. Thin film dosimeters transported in the bed are also used for dose determination. Results with a variety of products are presented using both dose rate and velocity as the independent variables. Lethality data for the bioburdens present in several powdered foodstuffs are discussed.

  20. Modelling of a fluidized bed dryer using artificial neural network

    SciTech Connect

    Balasubramanian, A.; Ramachandra Rao, V.S.; Panda, R.C.

    1996-10-01

    Proper modelling of a fluidized bed dryer (FBD) is important to design model based control strategies. A FBD is a nonlinear multivariable system with nonminimum phase characteristics. Due to the complexities in FBD conventional Modelling techniques are cumbersome. Artificial neural network (ANN) with its inherent ability to learn and absorb nonlinearities, presents itself as a convenient tool for modelling such systems. In this work, an ANN model for a continuous drying FBD is presented. A three layer fully connected feedforward network with three inputs and two outputs is used. A back propagation learning algorithm is employed to train the network. The training data is obtained from computer simulation of a FBD model from published literature. The trained network is evaluated using randomly generated data as input and observed to predict the behavior of FBD adequately.

  1. Continuous fluidized-bed contactor with recycle of sorbent

    DOEpatents

    Scott, Charles D.; Petersen, James N.; Davison, Brian H.

    1996-01-01

    A continuous fluidized-bed contactor containing sorbent particles is used to remove solutes from liquid solvents. As the sorbent particles, for example gel beads, sorb the solute, for example metal ion species, the sorbent particles tend to decrease in diameter. These smaller loaded sorbent particles rise to the top of the contactor, as larger sorbent particles remain at the bottom of the contactor as a result of normal hydraulic forces. The smaller loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor. Alternatively, the loaded sorbent particles may also slightly increase in diameter, or exhibit no change in diameter but an increase in density. As a result of normal hydraulic forces the larger loaded sorbent particles fall to the bottom of the contactor. The larger loaded sorbent particles are then recovered, regenerated, and reintroduced into the contactor.

  2. Fluidized bed electrowinning of chromium from very dilute solutions

    SciTech Connect

    Hu, X.; Bautista, R.G.

    1988-10-01

    The Fluidized Bed Electrochemical Reactor (FBER) was used to electrowin chromium from very dilute solutions, ranging in concentration from 0.52 to 3.12 g Cr/1 at pH = 2. The cathode consisted of particulate chromium (450-600 ..mu..m diam.) with a current feeder made of carbon bars and a tubular lead anode in a cylindrical cell. The current efficiency was in the range of 0.08-0.22. The bed expansion, deposition rate, conversion ratio of Cr(VI) to Cr(III) and voltage - current characteristic of the cell were studied. The results indicate that the use of the FBER will make possible the removal of chromium from very dilute solutions without the introduction of other chemicals which would need to be removed or treated further downstream to satisfy environmental abatement codes.

  3. Simulation on gasification of forestry residues in fluidized beds by Eulerian-Lagrangian approach.

    PubMed

    Xie, Jun; Zhong, Wenqi; Jin, Baosheng; Shao, Yingjuan; Liu, Hao

    2012-10-01

    A comprehensive three-dimensional numerical model is developed to simulate forestry residues gasification in a fluidized bed reactor using Eulerian-Lagrangian approach. The complex granular flow behaviors and chemical reaction characteristics are addressed simultaneously. The model uses an Eulerian method for fluid phase and a discrete particle method for solid phase, which takes particle contact force into account. Heterogeneous and homogenous reaction rates are solved on the Eulerian grid. The numerical model is employed to study the gasification performance in a lab-scale pine gasifier. A series of simulations have been performed with some critical parameters including temperature, equivalence ratio and steam to biomass ratio. The model predicts product gas composition and carbon conversion efficiency in good agreement with experimental data. The formation and development of flow regimes, profiles of particle species, and distributions of gas compositions inside the reactor are also discussed. PMID:22858466

  4. Thermofluid effect on energy storage in fluidized bed reactor

    NASA Astrophysics Data System (ADS)

    Mahfoudi, Nadjiba; El Ganaoui, Mohammed; Moummi, Abdelhafid

    2016-05-01

    The development of innovative systems of heat storage is imperative to improve the efficiency of the existing systems used in the thermal solar energy applications. Several techniques were developed and realized in this context. The technology of the sand fluidized bed (sandTES) offers a promising alternative to the current state-of-the-art of the heat storage systems, such as fixed bed using a storage materials, as sand, ceramic, and stones, etc. Indeed, the use of the fluidization technique allows an effective heat transfer to the solid particles. With the sand, an important capacity of storage is obtained by an economic and ecological material [N. Mahfoudi, A. Moummi, M. El Ganaoui, Appl. Mech. Mater. 621, 214 (2014); N. Mahfoudi, A. Khachkouch, A. Moummi B. Benhaoua, M. El Ganaoui, Mech. Ind. 16, 411 (2015); N. Mahfoudi, A. Moummi, M. El Ganaoui, F. Mnasri, K.M. Aboudou, 3e Colloque internationale Francophone d"énergétique et mécanique, Comores, 2014, p. 91]. This paper presents a CFD simulation of the hydrodynamics and the thermal transient behavior of a fluidized bed reactor of sand, to determine the characteristics of storage. The simulation shows a symmetry breaking that occurs and gave way to chaotic transient generation of bubble formation after 3 s. Furthermore, the predicted average temperature of the solid phase (sand) increases gradually versus the time with a gain of 1 °C in an interval of 10 s. Contribution to the topical issue "Materials for Energy Harvesting, Conversion and Storage (ICOME 2015) - Elected submissions", edited by Jean-Michel Nunzi, Rachid Bennacer and Mohammed El Ganaoui

  5. Design and Application of Novel Horizontal Circulating Fluidized Bed Boiler

    NASA Astrophysics Data System (ADS)

    Lit, Q. H.; Zhang, Y. G.; Meng, A. H.

    The vertical circulating fluidized bed (CFB) boiler has been found wide application in power generation and tends to be enlarged in capacity. Because CFB is one of environment friendly and high efficiency combustion technologies, the CFB boiler has also been expected to be used in the industrial area, such as textile mill, region heating, brewery, seed drying and so on. However, the necessary height of furnace is hard to be implemented for CFB with especially small capacity. Thereby, a novel horizontal circulating fluidized bed boiler has been proposed and developed. The horizontal CFB is composed of primary combustion chamber, secondary combustion chamber, burnout chamber, cyclone, loop seal, heat recovery area. The primary combustion chamber is a riser like as that in vertical CFB, and the secondary combustion chamber is a downward passage that is a natural extension of the primary riser, which can reduce the overall height of the boiler. In some extent, the burnout chamber is also the extension of primary riser. The capacity of horizontal CFB is about 4.2-24.5MWth (6-35t/h) steam output or equivalent hot water supply. The hot water boiler of 7MWth and steam boilers of 4.2MWth (6t/h) and 10.5MWth (15t/h) are all designed and working well now. The three units of hot water horizontal CFB boiler were erected in the Neimenggu Autonomous Region, Huhehaote city for region heating. The three units of steam horizontal CFB has been installed in Yunnan, Jiang Xi and Guangdong provinces, respectively. The basic principle for horizontal CFB and experiences for designing and operating are presented in this paper. Some discussions are also given to demonstrate the promising future of horizontal CFB.

  6. Radioactive Demonstrations Of Fluidized Bed Steam Reforming (FBSR) With Hanford Low Activity Wastes

    SciTech Connect

    Jantzen, C. M.; Crawford, C. L.; Burket, P. R.; Bannochie, C. J.; Daniel, W. G.; Nash, C. A.; Cozzi, A. D.; Herman, C. C.

    2012-10-22

    Several supplemental technologies for treating and immobilizing Hanford low activity waste (LAW) are being evaluated. One immobilization technology being considered is Fluidized Bed Steam Reforming (FBSR) which offers a low temperature (700-750?C) continuous method by which wastes high in organics, nitrates, sulfates/sulfides, or other aqueous components may be processed into a crystalline ceramic (mineral) waste form. The granular waste form produced by co-processing the waste with kaolin clay has been shown to be as durable as LAW glass. The FBSR granular product will be monolithed into a final waste form. The granular component is composed of insoluble sodium aluminosilicate (NAS) feldspathoid minerals such as sodalite. Production of the FBSR mineral product has been demonstrated both at the industrial, engineering, pilot, and laboratory scales on simulants. Radioactive testing at SRNL commenced in late 2010 to demonstrate the technology on radioactive LAW streams which is the focus of this study.

  7. Assessment of sorbent reactivation by water hydration for fluidized bed combustion application

    SciTech Connect

    Fabio Montagnaro; Piero Salatino; Fabrizio Scala; Yinghai Wu; Edward J. Anthony; Lufei Jia

    2006-06-15

    Disposal of fluidized bed combustion (FBC) solid residues currently represents one of the major issues in FBC design and operation, and contributes significantly to its operating cost. This issue has triggered research activities on the enhancement of sorbent utilization for in situ sulfur removal. The present study addresses the effectiveness of the reactivation by liquid water hydration of FB spent sorbents. Two materials are considered in the study, namely the bottom ash from the operation of a full-scale utility FB boiler and the raw commercial limestone used in the same boiler. Hydration-reactivation tests were carried out at temperatures of 40{sup o}C and 80{sup o}C and for curing times ranging from 15 minutes to 2d, depending on the sample. The influence of hydration conditions on the enhancement of sulfur utilization has been assessed. A combination of methods has been used to characterize the properties of liquid water-hydrated materials

  8. Constructive features, operation and sizing of fluidized bed gasifiers for biomass

    SciTech Connect

    Gomes, E.O.; Lora, E.S.; Cortez, L.A.B.

    1995-11-01

    In this paper a few considerations about constructive features, operation and sizing of biomass atmospheric fluidized bed gasifiers are presented. The analysis is carried out on the base of papers and reports on different authors, and also based on the own authors` experience. The state-of-the-art of this technology is presented, as well as the main problems to solve for its wide industrial application. Successful commercial plants are mentioned. A method to calculate main design parameters using recommended values for the air factor, gas superficial velocity and bed temperature is given. The results are the gas, air and biomass flows, the reactor inner diameter and the expanded bed height. Calculations for three different biomass (sugarcane trash and bagasse, and rice husk) are presented.

  9. Improvement of continuous solid circulation rate measurement in a cold flow circulating fluidized bed

    SciTech Connect

    Ludlow, J.C.; Monazam, E.R.; Shadle, L.J.

    2008-03-10

    A method is described to independently estimate the solids velocity and voidage in the moving bed portion of the NETL circulating fluidized bed (CFB). These quantities are used by a device that continuously measures the solids circulation rate. The device is based on the use of a rotating Spiral vane installed in the standpipe of a circulating fluid bed (CFB). Correlations were developed from transient experiments and steady state mass balance data to correct the solids velocity and solids fraction in the standpipe as a function of standpipe aeration rate. A set of statisticallydesigned experiments was used to establish the need for these corrections and to verify the accuracy of solid circulation rate measurements after correction. The differences between the original and corrected measurements were quantitatively compared.

  10. An approach for modeling thermal destruction of hazardous wastes in circulating fluidized bed incinerator.

    PubMed

    Patil, M P; Sonolikar, R L

    2008-10-01

    This paper presents a detailed computational fluid dynamics (CFD) based approach for modeling thermal destruction of hazardous wastes in a circulating fluidized bed (CFB) incinerator. The model is based on Eular - Lagrangian approach in which gas phase (continuous phase) is treated in a Eularian reference frame, whereas the waste particulate (dispersed phase) is treated in a Lagrangian reference frame. The reaction chemistry hasbeen modeled through a mixture fraction/ PDF approach. The conservation equations for mass, momentum, energy, mixture fraction and other closure equations have been solved using a general purpose CFD code FLUENT4.5. Afinite volume method on a structured grid has been used for solution of governing equations. The model provides detailed information on the hydrodynamics (gas velocity, particulate trajectories), gas composition (CO, CO2, O2) and temperature inside the riser. The model also allows different operating scenarios to be examined in an efficient manner. PMID:19697764

  11. Bed material agglomeration during fluidized bed combustion. Technical progress report, January 1, 1995--March 31, 1995

    SciTech Connect

    Brown, R.C.; Dawson, M.R.; Smeenk, J.L.

    1995-04-01

    Experiments performed support the hypothesis that a reducing atmosphere during fluidized bed coal combustion contributes to the formation of agglomerates. Reducing conditions are imposed by controlling the amount of combustion air supplied to the combustor, 50% of theoretical in these experiments. These localized reducing conditions may arise from either poor lateral bed mixing or oxygen-starved conditions due to the coal feed locations. Deviations from steady-state operating conditions in bed pressure drop may be used to detect agglomerate formation. Interpretation of the bed pressure drop was made more straightforward by employing a moving average difference method. During steady-state operation, the difference between the moving point averages should be close to zero, within {plus_minus}0.03 inches of water. Instability within the combustor, experienced once agglomerates begin to form, can be recognized as larger deviations from zero, on the magnitude of {plus_minus}0.15 inches of water.

  12. Fluidized-bed combustion process evaluation and program support. Quarterly report, October-December 1979

    SciTech Connect

    Johnson, I.; Podolski, W.F.; Henry, R.F.; Hanway, J.E.; Griggs, K.E.; Carls, E.L.; Jonke, A.A.

    1980-01-01

    Argonne National Laboratory is undertaking several tasks primarily in support of the pressurized fluidized-bed combustion (PFBC) project management team at Morgantown Energy Technology Center (METC). The Experimental Program Director of the International Energy Agency pressurized fluidized-bed combustion project was selected. Work is under way to provide fluidized-bed combustion process evaluation and program support to METC, including development of a planning methodology for PFBC technology development, determination of the state of the art of instrumentation for FBC applications, and evaluation of the performance capability of cyclones for hot-gas cleaning in PFBC systems.

  13. Fluidized-Bed Waste-Heat Recovery System development. Semiannual report, February 1-July 31, 1982

    SciTech Connect

    Cole, W. E.; DeSaro, R.; Griffith, J.; Joshi, C.

    1982-08-01

    The Fluidized-Bed Waste-Heat Recovery (FBWHR) System is designed to preheat this combustion air using the heat available in dirty flue gas streams. In this system, a recirculating medium is heated by the flue gas in a fluidized bed. The hot medium is then removed from the bed and placed in a second fluidized bed where it is fluidized by the combustion air. Through this process, the combustion air is heated. The cooled medium is then returned to the first bed. Initial development of this concept is for the aluminum smelting industry.

  14. Bed material agglomeration during fluidized bed combustion. Technical progress report, January 1, 1993--March 31, 1993

    SciTech Connect

    Brown, R.C.; Dawson, M.R.; Noble, S.D.

    1993-04-01

    The purpose of this project is to determine the physical and chemical reactions which lead to the undesired agglomeration of bed material during fluidized bed combustion and to relate these reactions to specific causes. A survey of agglomeration and deposit formation in industrial fluidized bed boilers is in progress. Preliminary results indicate that at least five boilers were experiencing some form of bed material agglomeration. In these instances it was observed that large particles were forming within the bed which were larger that the feed. Four operators could confirm that the larger bed particles had formed due to bed particles sticking together or agglomerating. Deposit formation was reported at nine sites with these deposits being found most commonly at coal feed locations and in cyclones. Other deposit locations included side walls and return loops. Examples of these agglomerates and deposits have been received from five of the surveyed facilities. Also during this quarter, a bulk sample of Illinois No. 6 coal was obtained from the Fossil Energy Program at Ames Laboratory here at Iowa State University and prepared for combustion tests. This sample was first ground to a top-size of 3/8`` using a jaw crusher then a size fraction of 3/8`` {times} 8 (US mesh) was then obtained by sieving using a Gilson Test-Master. This size fraction was selected for the preliminary laboratory-scale experiments designed to simulate the dense bed conditions that exist in the bottom of CFB combustors. To ensure uniformity of fuel composition among combustion runs, the sized coal was riffled using, a cone and long row method and stored in bags for each experiment. During this quarter additional modifications were made to achieve better control of fluidization regimes and to aid in monitoring the hydrodynamic and chemical conditions within the reactor.

  15. Performance of dye-affinity beads for aluminium removal in magnetically stabilized fluidized bed

    PubMed Central

    Yavuz, Handan; Say, Ridvan; Andaç, Müge; Bayraktar, Necmi; Denizli, Adil

    2004-01-01

    Background Aluminum has recently been recognized as a causative agent in dialysis encephalopathy, osteodystrophy, and microcytic anemia occurring in patients with chronic renal failure who undergo long-term hemodialysis. Only a small amount of Al(III) in dialysis solutions may give rise to these disorders. Methods Magnetic poly(2-hydroxyethyl methacrylate) (mPHEMA) beads in the size range of 80–120 μm were produced by free radical co-polymerization of HEMA and ethylene dimethacrylate (EDMA) in the presence of magnetite particles (Fe3O4). Then, metal complexing ligand alizarin yellow was covalently attached onto mPHEMA beads. Alizarin yellow loading was 208 μmol/g. These beads were used for the removal of Al(III) ions from tap and dialysis water in a magnetically stabilized fluidized bed. Results Al(III) adsorption capacity of the beads decreased with an increase in the flow-rate. The maximum Al(III) adsorption was observed at pH 5.0. Comparison of batch and magnetically stabilized fluidized bed (MSFB) maximum capacities determined using Langmuir isotherms showed that dynamic capacity (17.5 mg/g) was somewhat higher than the batch capacity (11.8 mg/g). The dissociation constants for Al(III) were determined using the Langmuir isotherm equation to be 27.3 mM (MSFB) and 6.7 mM (batch system), indicating medium affinity, which was typical for pseudospecific affinity ligands. Al(III) ions could be repeatedly adsorbed and desorbed with these beads without noticeable loss in their Al(III) adsorption capacity. Conclusions Adsorption of Al(III) demonstrate the affinity of magnetic dye-affinity beads. The MSFB experiments allowed us to conclude that this inexpensive sorbent system may be an important alternative to the existing adsorbents in the removal of aluminium. PMID:15329149

  16. Assembly-Controlled Permeability of Layer-by-Layer Polymeric Microcapsules Using a Tapered Fluidized Bed.

    PubMed

    Noi, Ka Fung; Roozmand, Ali; Björnmalm, Mattias; Richardson, Joseph J; Franks, George V; Caruso, Frank

    2015-12-23

    Nano- and microcapsules engineered through layer-by-layer (LbL) assembly are finding an increasingly large number of applications as catalysts, electrochemical biosensors, bioreactors, artificial cells and drug delivery vehicles. While centrifugation-based LbL assembly is the most common method for coating template particles and preparing capsules, it is a batch process and requires frequent intervention that renders the system challenging to automate and scale up. Here, we report the use of a tapered fluidized bed (TFB) for the preparation of multilayered polymer capsules. This is a significant improvement over our recent approach of fluidizing particles in cylindrical fluidized beds (CFB) for LbL assembly. We demonstrate that TFB is compatible with particles <3 μm in diameter (an order-of-magnitude improvement compared with CFB), which can be fluidized with minimal entrainment. Additionally, layering materials were expanded to include both electrostatic and hydrogen-bonding polymer pairs (e.g., poly(allylamine hydrochloride) (PAH) and poly(styrenesulfonate) (PSS), and thiol-modified poly(methacrylic acid) (PMASH) and poly(N-vinylpyrrolidone) (PVPON), respectively). Finally, differences between capsules prepared via centrifugation-based and TFB LbL assembly were investigated. The obtained TFB microcapsules demonstrate increased film thickness and roughness compared with those prepared using centrifugation-based LbL assembly. Furthermore, PMASH microcapsules exhibit lower swelling and permeability when prepared via TFB LbL assembly compared with centrifugation-based LbL assembly due to enhanced multilayer deposition, entanglement, and cross-linking. Therefore, polymeric capsules fabricated via TFB LbL assembly may be useful for encapsulation and retention of relatively low molecular weight (∼20 kDa) hydrophilic biomacromolecules to passively or responsively release the payload for drug delivery applications. PMID:26651354

  17. Numerical simulation of film coating process in a novel rotating fluidized bed.

    PubMed

    Nakamura, Hideya; Iwasaki, Tomohiro; Watano, Satoru

    2006-06-01

    In this study, numerical simulation of film coating process in a novel rotating fluidized bed (RFB) was conducted by using a Discrete Element Method (DEM)-Computational Fluid Dynamics (CFD) coupling model. Particle movements and fluid motions in a centrifugal force field were simulated at three-dimensional cylindrical coordinate, and this model was applied to film coating process. Film coating process in a RFB was numerically analyzed by using a simplified assumption that a particle was coated only when a particle existed within a spray zone. The experiments were also conducted and uniformity of sprayed material was evaluated by investigating color difference of the coated particles. As a result of the numerical simulation, three-dimensional bubble movements and particle circulation could be well simulated. In addition, mass of the sprayed material on a single particle in a RFB could be visualized by using our proposed model. The relationship between distribution of the sprayed material and the coating time was also analyzed. Calculated mass distributions of the sprayed material could be expressed by a normal distribution function, showing qualitative good agreement with the previous studies. Effect of the operating parameters, such as gas velocity and centrifugal acceleration, on the uniformity of the sprayed material was also investigated by both numerical and experimental approaches. Comparison of the coating process in a RFB with that in a conventional fluidized bed was also conducted by the numerical simulation. The result showed that uniformity of the sprayed material was greatly improved in a RFB due to the much smaller circulation time. PMID:16755055

  18. LABORATORY FEASIBILITY STUDIES FOR THE FLUIDIZED-BED COMBUSTION OF SPENT POTLINING FROM ALUMINUM REDUCTION

    EPA Science Inventory

    The report gives results of a preliminary assessment of the technical feasibility and environmental acceptability of a fluidized-bed combustion (FBC) process for the disposal of spent potlining waste from the aluminum reduction process. Technical efforts included: (1) differentia...

  19. Affinity separation in magnetically stabilized fluidized beds: synthesis and performance of packing materials

    SciTech Connect

    Lochmueller, C.H.; Wigman, L.S.

    1987-11-01

    A magnetically stabilized fluidized-bed separator designed to test the use of pellicular, ferromagnetic affinity chromatography packing materials has been developed. A wire wound solenoid was used to produce the magnetic field. The ferromagnetic packing material is comprised of a magnetite-containing, polyurethane gel coated onto polystyrene beads. The gel contains free carboxyl groups. These were carbodiimide-coupled to soy trypsin inhibitor and the material used for trypsin purification. Narrow-band affinity chromatography was carried out in packed-bed, fluidized-bed, and magnetically stabilized, fluidized-bed separators. Pressure drop, capacity, dilution, and peak asymmetry were evaluated for each type of separator. The three types provide comparable efficiency but the fluidized separators exhibit a much lower pressure drop. As might be expected, fluidized-bed separators perform well for affinity chromatography (large k') but poorly for size exclusion chromatography.

  20. High rate biological nutrient removal from high strength wastewater using anaerobic-circulating fluidized bed bioreactor (A-CFBBR).

    PubMed

    Andalib, Mehran; Nakhla, George; Zhu, Jesse

    2012-08-01

    Biological nutrient removal (BNR) from high strength wastewater was investigated using a newly developed integrated anaerobic fluidized bed (AF) with circulating fluidized bed bioreactor henceforth called A-CFBBR. The A-CFBBR showed 99.7%COD removal, 84% nitrogen removal, with a very low sludge yield of 0.017 g VSS/g COD while treating a synthetic wastewater containing 10,700 mg COD/L and 250 mg NH(3)-N/L over a period of 6 months. The system was operated at an organic loading rate (OLR) of 35 kg COD/m(3)(AF) d and nitrogen loading rate (NLR) of 1.1 kg N/m(3)(CFBBR) d at a hydraulic retention time (HRT) of less than 12 h in the A-CFBBR. Microbial communities analysis using DGGE confirmed the presence of both AOBs and NOBs in the riser and downer. Pseudomonas putida and Pseudomonas fluorescence were the dominant denitrifiers present in the downer. Methanogenic activity was accomplished by a microbial mixture of archaea and bacteria in the anaerobic column. PMID:22717573

  1. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2006-07-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period April 1, 2006 through June 30, 2006. Substantial progress was made on the development and application of software for the effective operation and safe control of the Circulating Fluidized-Bed (CFB) Combustor, as well as for the display and logging of acquired data and operating parameters.

  2. Biological reduction of nitrate wastewater using fluidized-bed bioreactors

    SciTech Connect

    Walker, J.F. Jr.; Hancher, C.W.; Patton, B.D.; Kowalchuk, M.

    1981-01-01

    There are a number of nitrate-containing wastewater sources, as concentrated as 30 wt % NO/sub 3//sup -/ and as large as 2000 m/sup 3//d, in the nuclear fuel cycle as well as in many commercial processes such as fertilizer production, paper manufacturing, and metal finishing. These nitrate-containing wastewater sources can be successfully biologically denitrified to meet discharge standards in the range of 10 to 20 gN(NO/sub 3//sup -/)/m/sup 3/ by the use of a fluidized-bed bioreactor. The major strain of denitrification bacteria is Pseudomonas which was derived from garden soil. In the fluidized-bed bioreactor the bacteria are allowed to attach to 0.25 to 0.50-mm-diam coal particles, which are fluidized by the upward flow of influent wastewater. Maintaining the bacteria-to-coal weight ratio at approximately 1:10 results in a bioreactor bacteria loading of greater than 20,000 g/m/sup 3/. A description is given of the results of two biodenitrification R and D pilot plant programs based on the use of fluidized bioreactors capable of operating at nitrate levels up to 7000 g/m/sup 3/ and achieving denitrification rates as high as 80 gN(NO/sub 3//sup -/)/d per liter of empty bioreactor volume. The first of these pilot plant programs consisted of two 0.2-m-diam bioreactors, each with a height of 6.3 m and a volume of 208 liters, operating in series. The second pilot plant was used to determine the diameter dependence of the reactors by using a 0.5-m-diam reactor with a height of 6.3 m and a volume of 1200 liters. These pilot plants operated for a period of six months and two months respectively, while using both a synthetic waste and the actual waste from a gaseous diffusion plant operated by Goodyear Atomic Corporation.

  3. Bubbling fluidized bed retrofit with modern design tools

    SciTech Connect

    Korhonen, S.; Jacobson, T.; Jaeaeskelaeinen, K.; Hulkkonen, S.

    1999-07-01

    Imatran Voima Oy (IVO) has experience of more than 10 years in the design, construction and operation of power plants utilizing fluidized bed boilers (BFB). This operating experience, together with active fuels testing and the development work of computer aided design tools, has offered IVO a good possibility for product development. The new product was demonstrated by converting an old grate fired boiler into BFB at IVO's Vanaja plant. This boiler conversion project and the computational fluid dynamics (CFD) based tool used in the design of the combustion will be presented. The results of the model verification will be described briefly. At the Vanaja plant, a 60 MW{sub coal} fired grate boiler built in the early 1950s was converted to BFB in 1997. The old chain grate was removed and replaced with a fluidized bed with appropriate fluidization air and biofuel feeding systems. The automation system was also modernized. The primary fuel was changed to peat, whereas coal remained as secondary fuel together with natural gas and biofuels. IVO has long tradition in the computational fluid dynamics (CFD) aided engineering of combustion processes. Since 1990, Ardemus, a CFD based combustion modeling package has been applied for pulverized coal combustion. Recently Ardemus has also been applied to the simulation of the freeboard of BFB. The development work is still going on concerning the bed behavior and emission formation description. In the retrofit project, the change of the fuel and the combustion technology were analyzed with the Ardemus model. Because of the shortness of the furnace, the focus in the design process was laid on the optimization of air staging and adequate mixing of combustion air and fuel. The effect of the modification on the operating conditions of the turbine plant was calculated with a process simulator. The design was completed by cold model tests. The modified boiler was commissioned successfully at the beginning of 1998, which is the most

  4. Volatiles combustion in fluidized beds. Final technical report, 4 September 1992--4 June 1995

    SciTech Connect

    Pendergrass, R.A. II; Raffensperger, C.; Hesketh, R.P.

    1996-02-29

    The goal of this project is to investigate the conditions in which volatiles will burn within both the dense and freeboard regions of fluidized beds. Experiments using a fluidized bed operated at incipient fluidization are being conducted to characterize the effect of particle surface area, initial fuel concentration, and particle type on the inhibition of volatiles within a fluidized bed. A review of the work conducted under this grant is presented in this Final Technical Report. Both experimental and theoretical work have been conducted to examine the inhibition of the combustion by the fluidized bed material, sand. It has been shown that particulate phase at incipient fluidization inhibits the combustion of propane by free radical destruction at the surface of sand particles within the particulate phase. The implications of these findings is that at bed temperatures lower than the critical temperatures, gas combustion can only occur in the bubble phase or at the top surface of a bubbling fluidized bed. In modeling fluidized bed combustion this inhibition by the particulate phase should be included.

  5. Alkali metal vapor removal from pressurized fluidized-bed combustor flue gas. Quarterly report, October-December 1979

    SciTech Connect

    Johnson, I.; Swift, W.M.; Lee, S.H.D.; Jonke, A.A.

    1980-07-01

    This work supports the program to develop methods for the cleanup of combustion gases from pressurized fluidized-bed coal combustors so that the cleaned gases can be used for downstream gas turbines. This report presents the results of studies to develop granular sorbents for removing gaseous alkali metal compounds from high-temperature high-pressure combustion gases. Activated bauxite, one of the sorbents found to be effective, can be reused after removal of the alkali compound by a water-leaching process. Results of testing of this leaching process are reported. An experimental appartus for testing sorbents at high pressure has been built; results of preliminary tests are reported.

  6. Modeling and simulation of liquid-solid circulating fluidized bed ion exchange system for continuous protein recovery.

    PubMed

    Mazumder, Jahirul; Zhu, Jingxu; Bassi, Amarjeet S; Ray, Ajay K

    2009-09-01

    Liquid-solid circulating fluidized bed (LSCFB) is an integrated two-column (downcomer and riser) system which can accommodate two separate processes (adsorption and desorption) in the same unit with continuous circulation of the solid particles between the two columns. In this study, a mathematical model based on the assumption of homogeneous fluidization was developed considering hydrodynamics, adsorption-desorption kinetics and liquid-solid mass transfer. The simulation results showed good agreement with the available experimental results for continuous protein recovery. A parametric sensitivity study was performed to better understand the influence of different operating parameters on the BSA adsorption and desorption capacity of the system. The model developed can easily be extended to other applications of LSCFB. PMID:19466748

  7. DURABILITY TESTING OF FLUIDIZED BED STEAM REFORMER (FBSR) WASTE FORMS

    SciTech Connect

    Jantzen, C

    2006-01-06

    Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of high sodium aqueous radioactive wastes. The addition of clay and a catalyst as co-reactants converts high sodium aqueous low activity wastes (LAW) such as those existing at the Hanford and Idaho DOE sites to a granular ''mineralized'' waste form that may be made into a monolith form if necessary. Simulant Hanford and Idaho high sodium wastes were processed in a pilot scale FBSR at Science Applications International Corporation (SAIC) Science and Technology Applications Research (STAR) facility in Idaho Falls, ID. Granular mineral waste forms were made from (1) a basic Hanford Envelope A low-activity waste (LAW) simulant and (2) an acidic INL simulant commonly referred to as sodium-bearing waste (SBW). The FBSR waste forms were characterized and the durability tested via ASTM C1285 (Product Consistency Test), the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP), and the Single Pass Flow Through (SPFT) test. The durability of the FBSR waste form products was tested in order to compare the measured durability to previous FBSR waste form testing on Hanford Envelope C waste forms that were made by THOR Treatment Technologies (TTT) and to compare the FBSR durability to vitreous LAW waste forms, specifically the Hanford low activity waste (LAW) glass known as the Low-activity Reference Material (LRM). The durability of the FBSR waste form is comparable to that of the LRM glass for the test responses studied.

  8. Direct combustion of olive cake using fluidized bed combustor

    SciTech Connect

    Khraisha, Y.H.; Hamdan, M.A.; Qalalweh, H.S.

    1999-05-01

    A fluidized bed combustor of 0.146 m diameter and 1 m length was fabricated from stainless steel to burn olive cake. Initially, and in order to obtain fluidization, the system was operated under cold conditions using a sand with particle size in the range of 500 to 710 microns. The continuous combustion experiments were carried out under controlled conditions, such that the effects of bed temperature, olive cake feed rate, fluidization velocity, and particle size on combustion efficiency and flue gas composition were investigated. It was found that the combustion efficiency decreases with the bed temperature, fluidization velocity, and the feed rate, while it increases with the particle size used. Further, the gas products analysis carried out using a gas chromatography analyzer have shown a nonmeasured amount of SO{sub 2}, and small amounts of CO. Finally, the temperature distribution along the bed indicated that the temperature throughout the bed is fairly uniform, demonstrating a good mixing of reactants, which is important for efficient combustion.

  9. Modern fluidized bed combustion in Ostrava-Karvina cogeneration plants

    SciTech Connect

    Mazac, V.; Novacek, A.; Volny, J.

    1995-12-01

    The contemporary situation of our environment claims the sensitive approach to solving effective conversion of energy. Limited supplies of noble fuels and their prices evoke the need to use new combustion technologies of accessible fuels in given region without negative ecological influences. Energoproject participates in the preparation of the two projects in Ostrava-Karvin{acute a} black coal field in Czech Republic. The most effective usage of fuel energy is the combined of electricity and heat. If this physical principle is supported by a pressurized fluidized bed combustion (PFBC) one obtains a high electricity/heat ratio integrated steam-gas cycle on the basis of solid fuel. Cogeneration plant Toebovice is the dominant source (600 MW{sub th}) of Ostrava district heating system (1100 MW{sub th}). The high utilization of the installed output and utilization of the clean, compact and efficient of the PFBC technology is the principal but not the single reason for the selection of the Toebovice power plant as the first cogeneration plant for installation of the PFBC in Czech Republic. The boiler will burn black coal from the neighboring coal basin.

  10. Characterization of fuels for atmospheric fluidized bed combustion

    SciTech Connect

    Daw, C.S. ); Rowley, D.R.; Perna, M.A. . Research Center); Stallings, J.W. ); Divilio, R.J. )

    1990-01-01

    The Electric Power Research Institute (EPRI) has sponsored a fuels characterization program for the past several years with the intention of assisting utilities and boiler manufacturers in evaluating fuel quality impact on atmospheric fluidized bed combustion (AFBC) performance. The goal has been to provide an improved framework for making fuel switching decisions and consolidating operating experience. Results from this program include a set of bench-scale testing procedures, a fuel characterization data base, and a performance simulation model that links fuel characteristics to combustion performance. This paper reviews the major results of the fuels characterization program. The testing procedures, data base, and performance simulation models are briefly described and their application illustrated with examples. Performance predictions for the B W 1-ft{sup 2} bench-scale AFBC and the Tennessee Valley Authority (TVA) 20 MW(e) AFBC Pilot Plant are compared with actual test data. The relationship of coal rank to combustion is discussed. 11 refs., 12 figs., 5 tabs.

  11. Combustion of oil palm solid wastes in fluidized bed combustor

    SciTech Connect

    Shamsuddin, A.H.; Sopian, K.

    1995-12-31

    The palm oil industry of Malaysia is the largest in the world producing about 55% of the world production. The industry has approximately 270 mills throughout the country with processing sizes ranging from 10 tonnes/hour to 120 tonnes/hour. All mills produce solid wastes, about 50% of the fresh fruit bunches in terms of weight. The solid wastes produced are in the form of empty fruit bunches, fibers and shells. These wastes have high energy value, ranging from 14 to 18 MJ/kg. The industry is currently self-sufficient in terms of energy. Fibers and shell wastes are being used as boiler fuel to raise steam for electrical power production and process steam. However, the combustion technology currently being employed is obsolete with low efficiency and polluting. A fluidized bed combustor pilot plant is designed and constructed at Combustion Research Laboratory, Universiti Kebangsaan Malaysia. The combustor is made up of 600 mm {times} 900 mm rectangular bed filled with sand up to 400 mm height, static. A bank of heat transfer tubes is imbedded in the bed, designed to absorb 50% of heat released by the fuel in the bed. The remaining heat is transferred in tubes placed on the wall of the freeboard area. Experimental studies were carried out in the pilot plant using palm oil solid wastes. The combustion temperatures were maintained in the range 800--900 C. The performance of the combustor was evaluated in terms of combustion and boiler efficiencies and flue gas emissions monitored.

  12. Pneumatic jet-control valve for dual circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Jiang, Haibo; Dong, Pengfei; Zhu, Zhiping; Wang, Kun; Zhang, Yukui; Lu, Qinggang

    2015-11-01

    With the rapid development of circulating fluidized bed (CFB) technology in different fields, the disadvantages of conventional non-mechanical valves are becoming more apparent, and they are not suitable to be used in complex CFB systems. In this paper, a novel non-mechanical valve named the jet-control valve is presented which can avoid the fluidization of solid particles. The feasibility and performance characteristics of the new valve are investigated with a cold-model dual CFB. The results show that compared with the conventional non-mechanical valve, the jet-control valve can transfer solid particles steadily over a larger range, prevent artesian flow, and improve the leakage characteristics. The effects of the operating parameters and structural parameters on the minimum aeration velocity, solid flow rate, and maximum solid flow rate are studied. A two-valve model is proposed to explain the transport capacity of the valve for one jet pipe. A semi-theoretical expression is obtained based on the experimental data with a maximum deviation of 30% providing useful guide for scaling-up the design.

  13. Bubbles trapped in a fluidized bed: Trajectories and contact area

    NASA Astrophysics Data System (ADS)

    Poryles, Raphaël; Vidal, Valérie; Varas, Germán

    2016-03-01

    This work investigates the dynamics of bubbles in a confined, immersed granular layer submitted to an ascending gas flow. In the stationary regime, a central fluidized zone of parabolic shape is observed, and the bubbles follow different dynamics: either the bubbles are initially formed outside the fluidized zone and do not exhibit any significant motion over the experimental time or they are located inside the fluidized bed, where they are entrained downwards and are, finally, captured by the central air channel. The dependence of the air volume trapped inside the fluidized zone, the bubble size, and the three-phase contact area on the gas injection flow rate and grain diameter are quantified. We find that the volume fraction of air trapped inside the fluidized region is roughly constant and of the order of 2%-3% when the gas flow rate and the grain size are varied. Contrary to intuition, the gas-liquid-solid contact area, normalized by the air injected into the system, decreases when the flow rate is increased, which may have significant importance in industrial applications.

  14. Treatment of trichloroethene (TCE) with a fluidized-bed bioreactor

    SciTech Connect

    Foeller, J.R.; Segar, R.L. Jr.

    1997-12-31

    Fluidized-bed bioreactors (FBBR`s) offer a promising alternative to existing treatment technologies for the treatment of water contaminated with chlorinated solvents. The objective of this research was to test a laboratory-scale FBBR for removal of trichloroethene (TCE) from groundwater and to study the FBBR kinetic behavior so that field-scale treatment systems could be designed. Phenol was selected as the growth substrate for biofilm-forming microorganisms enriched from activated-sludge because phenol induces enzymes capable of cometabolizing TCE and lesser chlorinated ethenes. The biofilm forming microorganisms were identified as Pseudomonas putida, a common soil bacterium. Experiments with a conventional, single-pass FBBR addressed TCE removal as effected by changes in TCE loading, phenol loading, and media type. In this study, TCE removal using quartz filter sand and garnet filter sand as the biofilm attachment media was measured. Removal ranged from 20 to 60% and was not affected by the media type. Also, removal was not affected by inlet TCE concentration over the range of 100 to 500 {micro}g/L provided the phenol loading was decreased with increasing TCE loading. The FBBR was capable of complete phenol removal at an inlet concentration of 20 to 25 mg/L and an empty-bed contact time of 2.7 minutes. However, the empty-bed contact time was insufficient to sustain greater than 40 to 50% removal of TCE in a nutrient-amended groundwater.

  15. Oil shale loss from a laboratory fluidized bed

    SciTech Connect

    Taylor, R.W.; Beavers, P.L.

    1989-03-01

    The rate of loss of dust from a laboratory scale fluidized bed of Green River oil shale has been measured. The rate of loss of dust from raw shale in the bed was approximately 1%/min for the first few minutes, and then decreased. The loss rate for retorted or burnt shale was 5 to 10 times higher. The rate for retorted and burned shale were nearly the same. The time required for a 10 wt% loss of mass was approximately 3 min for processed shale and 1 hour for raw shale. Particles left in the bed during fluidization lost sharp corners, but kept the original elongation. Dust lost by the bed has a very wide range of sizes, and demonstrated a strong bimodal distribution of sizes. The bimodal distribution of particles is interpreted as resulting from two mechanisms of dust generation: fracture and wear. Fracture of large particles sometimes produced fragments which were small enough to be blown out of the bed. These fragments were much larger than the individual mineral grains in the shale. The fracture mechanism was dominant in the case of raw shale. Dust in the smaller particle-size range was generated by wear. Wear was the dominant mechanisms in the case of burned shale, whereas, for retorted shale, nearly equal amounts of dust were generated by each mechanism. 13 refs., 8 figs., 6 tabs.

  16. Detoxification of ashes from a fluidized bed waste incinerator.

    PubMed

    Yu, Jie; Qiao, Yu; Sun, Lushi; Jin, Limei; Wang, Wenxia; Ma, Chuan

    2015-09-01

    This paper was to test and control the toxicity of bottom and fly ashes from a circulated fluidized bed (CFB) incinerator. Bottom and fly ashes were firstly subject to TCLP test. Even though leachates of most particle size of bottom ash were below regulatory limit, the leachates of finer bottom ash may exceed the regulatory limit. Therefore, finer bottom ash should be separated and treated before landfilled directly or used as cement replacement. Due to high amounts of leached heavy metals, thermal treatment of fly ash was carried out to remove heavy metals. The influence of temperature, residence time, metal chloride and gas velocity were studied. In all conditions, Cd can be well removed. Pb can be almost completely removed with MgCl2 addition at 1000°C in 1h. The removal of Zn and Cu was accelerated significantly by MgCl2 and higher temperature separately. At optimum conditions, more than 90% of Cu and 95% of Zn could be removed, while a maximum 20% of Cr was removed due to the existence or formation of CaCr2O4, MgCr2O4 and K2Cr2O4 in raw or treated fly ashes. PMID:25973859

  17. Heavy metal characterization of circulating fluidized bed derived biomass ash.

    PubMed

    Li, Lianming; Yu, Chunjiang; Bai, Jisong; Wang, Qinhui; Luo, Zhongyang

    2012-09-30

    Although the direct combustion of biomass for energy that applies circulating fluidized bed (CFB) technology is steadily expanding worldwide, only few studies have conducted an environmental assessment of biomass ash thus far. Therefore, this study aims to integrate information on the environmental effects of biomass ash. We investigated the concentration of heavy metal in biomass ash samples (bottom ash, cyclone ash, and filter ash) derived from a CFB boiler that combusted agricultural and forest residues at a biomass power plant (2×12 MW) in China. Ash samples were gathered for the digestion and leaching test. The heavy metal content in the solution and the leachate was studied via an inductively coupled plasma-mass spectrometer and a Malvern Mastersizer 2000 mercury analyzer. Measurements for the chemical composition, particle size distribution, and the surface morphology were carried out. Most of the metals in cyclone ash particles were enriched, whereas Ti and Hg were enriched in filter ash. Residence time contributed most to heavy metal enrichment. Under HJ/T 300 conditions, the heavy metals showed serious leaching characteristics. Under EN 12457-2 conditions, leaching behavior was hardly detected. PMID:22840499

  18. Fluidized bed gasification of waste-derived fuels

    SciTech Connect

    Arena, Umberto; Zaccariello, Lucio; Mastellone, Maria Laura

    2010-07-15

    Five alternative waste-derived fuels obtained from municipal solid waste and different post-consumer packaging were fed in a pilot-scale bubbling fluidized bed gasifier, having a maximum feeding capacity of 100 kg/h. The experimental runs utilized beds of natural olivine, quartz sand or dolomite, fluidized by air, and were carried out under various values of equivalence ratio. The process resulted technically feasible with all the materials tested. The olivine, a neo-silicate of Fe and Mg with an olive-green colour, has proven to be a good candidate to act as a bed catalyst for tar removal during gasification of polyolefin plastic wastes. Thanks to its catalytic activity it is possible to obtain very high fractions of hydrogen in the syngas (between 20% and 30%), even using air as the gasifying agent, i.e. in the most favourable economical conditions and with the simplest plant and reactor configuration. The catalytic activity of olivine was instead reduced or completely inhibited when waste-derived fuels from municipal solid wastes and aggregates of different post-consumer plastic packagings were fed. Anyhow, these materials have given acceptable performance, yielding a syngas of sufficient quality for energy applications after an adequate downstream cleaning.

  19. Capacitance-level/density monitor for fluidized-bed combustor

    DOEpatents

    Fasching, George E.; Utt, Carroll E.

    1982-01-01

    A multiple segment three-terminal type capacitance probe with segment selection, capacitance detection and compensation circuitry and read-out control for level/density measurements in a fluidized-bed vessel is provided. The probe is driven at a high excitation frequency of up to 50 kHz to sense quadrature (capacitive) current related to probe/vessel capacitance while being relatively insensitive to the resistance current component. Compensation circuitry is provided for generating a negative current of equal magnitude to cancel out only the resistive component current. Clock-operated control circuitry separately selects the probe segments in a predetermined order for detecting and storing this capacitance measurement. The selected segment acts as a guarded electrode and is connected to the read-out circuitry while all unselected segments are connected to the probe body, which together form the probe guard electrode. The selected probe segment capacitance component signal is directed to a corresponding segment channel sample and hold circuit dedicated to that segment to store the signal derived from that segment. This provides parallel outputs for display, computer input, etc., for the detected capacitance values. The rate of segment sampling may be varied to either monitor the dynamic density profile of the bed (high sampling rate) or monitor average bed characteristics (slower sampling rate).

  20. Treating exhaust gas from a pressurized fluidized bed reaction system

    DOEpatents

    Isaksson, J.; Koskinen, J.

    1995-08-22

    Hot gases from a pressurized fluidized bed reactor system are purified. Under super atmospheric pressure conditions hot exhaust gases are passed through a particle separator, forming a filtrate cake on the surface of the separator, and a reducing agent--such as an NO{sub x} reducing agent (like ammonia)--is introduced into the exhaust gases just prior to or just after particle separation. The retention time of the introduced reducing agent is enhanced by providing a low gas velocity (e.g. about 1--20 cm/s) during passage of the gas through the filtrate cake while at super atmospheric pressure. Separation takes place within a distinct pressure vessel, the interior of which is at a pressure of about 2--100 bar, and introduction of reducing agent can take place at multiple locations (one associated with each filter element in the pressure vessel), or at one or more locations just prior to passage of clean gas out of the pressure vessel (typically passed to a turbine). 8 figs.

  1. Treating exhaust gas from a pressurized fluidized bed reaction system

    DOEpatents

    Isaksson, Juhani; Koskinen, Jari

    1995-01-01

    Hot gases from a pressurized fluidized bed reactor system are purified. Under superatmospheric pressure conditions hot exhaust gases are passed through a particle separator, forming a flitrate cake on the surface of the separator, and a reducing agent--such as an NO.sub.x reducing agent (like ammonia), is introduced into the exhaust gases just prior to or just after particle separation. The retention time of the introduced reducing agent is enhanced by providing a low gas velocity (e.g. about 1-20 cm/s) during passage of the gas through the filtrate cake while at superatmospheric pressure. Separation takes place within a distinct pressure vessel the interior of which is at a pressure of about 2-100 bar, and-introduction of reducing agent can take place at multiple locations (one associated with each filter element in the pressure vessel), or at one or more locations just prior to passage of clean gas out of the pressure vessel (typically passed to a turbine).

  2. FLUIDIZED BED STEAM REFORMING ENABLING ORGANIC HIGH LEVEL WASTE DISPOSAL

    SciTech Connect

    Williams, M

    2008-05-09

    Waste streams planned for generation by the Global Nuclear Energy Partnership (GNEP) and existing radioactive High Level Waste (HLW) streams containing organic compounds such as the Tank 48H waste stream at Savannah River Site have completed simulant and radioactive testing, respectfully, by Savannah River National Laboratory (SRNL). GNEP waste streams will include up to 53 wt% organic compounds and nitrates up to 56 wt%. Decomposition of high nitrate streams requires reducing conditions, e.g. provided by organic additives such as sugar or coal, to reduce NOX in the off-gas to N2 to meet Clean Air Act (CAA) standards during processing. Thus, organics will be present during the waste form stabilization process regardless of the GNEP processes utilized and exists in some of the high level radioactive waste tanks at Savannah River Site and Hanford Tank Farms, e.g. organics in the feed or organics used for nitrate destruction. Waste streams containing high organic concentrations cannot be stabilized with the existing HLW Best Developed Available Technology (BDAT) which is HLW vitrification (HLVIT) unless the organics are removed by pretreatment. The alternative waste stabilization pretreatment process of Fluidized Bed Steam Reforming (FBSR) operates at moderate temperatures (650-750 C) compared to vitrification (1150-1300 C). The FBSR process has been demonstrated on GNEP simulated waste and radioactive waste containing high organics from Tank 48H to convert organics to CAA compliant gases, create no secondary liquid waste streams and create a stable mineral waste form.

  3. Process development and modeling of fluidized-bed reactor with coimmobilized biocatalyst for fuel ethanol production

    NASA Astrophysics Data System (ADS)

    Sun, May Yongmei

    was 25--44g/L-hr (based on reactor volume), the average yield was 0.45 g ethanol/g starch, the biocatalyst retained physical integrity and contamination did not affect fermentation. For the Z. mobilis system the maximum volumetric productivity was 38 g ethanol/L-h, the average yield was 0.51 g ethanol/g starch and the FBR was successfully operated for almost one month. In order to develop, scale-up and economically evaluate this system more efficiently, a predictive mathematical model that is based on fundamental principles was developed and verified. This model includes kinetics of reactions, transport phenomena of the reactant and product by diffusion within the biocatalyst bead, and the hydrodynamics of the three phase fluidized bed. The co-immobilized biocatalyst involves a consecutive reaction mechanism The mathematical descriptions of the effectiveness factors of reactant and the intermediate product were developed. Hydrodynamic literature correlations were used to develop the dispersion coefficient and gas, liquid, and solid holdup. The solutions of coupled non-linear second order equations for biocatalyst bead and reactor together with the boundary conditions were solved numerically. This model gives considerable information about the system, such as concentration profiles inside both the beads and column, flow rate and feed concentration influences on productivity and phase hold up, and the influence of enzyme and cell mass loading in the catalyst. This model is generic in nature such that it can be easily applied to a diverse set of applications and operating conditions.

  4. Ethanol production from dry-mill corn starch in a fluidized-bed bioreactor

    SciTech Connect

    Krishnan, M.S.; Nghiem, N.P.; Davison, B.H.

    1998-08-01

    The development of a high-rate process for the production of fuel ethanol from dry-mill corn starch using fluidized-bed bioreactor (FBR) technology is discussed. Experiments were conducted in a laboratory scale FBR using immobilized biocatalysts. Two ethanol production process designs were considered in this study. In the first design, simultaneous saccharification and fermentation was performed at 35 C using {kappa}-carageenan beads (1.5 mm to 1.5 mm in diameter) of co-immobilized glucoamylase and Zymomonas mobilis. For dextrin feed concentration of 100 g/L, the single-pass conversion ranged from 54% to 89%. Ethanol concentrations of 23 to 36 g/L were obtained at volumetric productivities of 9 to 15 g/L-h. No accumulation of glucose was observed, indicating that saccharification was the rate-limiting step. In the second design, saccharification and fermentation were carried out sequentially. In the first stage, solutions of 150 to 160 g/L dextrins were pumped through an immobilized glucoamylase packed column maintained at 55 C. Greater than 95% conversion was obtained at a residence time of 1 h, giving a product of 165 to 170 g glucose/L. In the second stage, these glucose solutions were fed to the FBR containing Z. mobilis immobilized in {kappa}-carageenan beads. At a residence time of 2 h, 94% conversion and ethanol concentration of 70 g/L was achieved, giving an overall productivity of 23 g/L-h.

  5. Mineralogy and pore water chemistry of a boiler ash from a MSW fluidized-bed incinerator

    SciTech Connect

    Bodenan, F.; Guyonnet, D.; Piantone, P.; Blanc, P.

    2010-07-15

    This paper presents an investigation of the mineralogy and pore water chemistry of a boiler ash sampled from a municipal solid waste fluidized-bed incinerator, subject to 18 months of dynamic leaching in a large percolation column experiment. A particular focus is on the redox behaviour of Cr(VI) in relation to metal aluminium Al{sup 0}, as chromium may represent an environmental or health hazard. The leaching behaviour and interaction between Cr(VI) and Al{sup 0} are interpreted on the basis of mineralogical evolutions observed over the 18-month period and of saturation indices calculated with the geochemical code PhreeqC and reviewed thermodynamic data. Results of mineralogical analyses show in particular the alteration of mineral phases during leaching (e.g. quartz and metal aluminium grains), while geochemical calculations suggest equilibria of percolating fluids with respect to specific mineral phases (e.g. monohydrocalcite and aluminium hydroxide). The combination of leaching data on a large scale and mineralogical analyses document the coupled leaching behaviour of aluminium and chromium, with chromium appearing in the pore fluids in its hexavalent and mobile state once metal aluminium is no longer available for chromium reduction.

  6. Simultaneous saccharification and fermentation of starch for ethanol production in a fluidized-bed reactor

    SciTech Connect

    Nghiem, N.P.; Davison, B.H.; Sun, M.Y.; Bienkowski, P.R.

    1997-12-31

    Immobilized Zymomonas mobilis has been used to produce ethanol from glucose in fluidized-bed reactor at volumetric productivity as high as 60 g/L-h and theoretical yield. This research was extended to study the production of ethanol from starch. The bacteria were co-immobilized with an industrial glucoamylase within small uniform beads (2 to 2.5 mm diameter) of k-carrageenan. The reactor was a glass column of 1.2 m in length with a uniform 2.54 cm diameter. The substrate included a commercially available maltodextrin and a soluble starch solution which was produced by hydrolysis of ground corn meals using amylase under the conditions commonly used in an industrial process. Light steep water was used as the complex nutrient source. Statistical experimental design was used to study the effects of substrate concentration and feed rate on ethanol yield and reactor productivity. The experiments were performed at 30{degrees}C and pH 5. The substrate concentration ranged from 93 to 2.7 g/L and the feed rates from 6.6 to 26.7 mL/min. The results of these studies will be discussed.

  7. Mineralogy and pore water chemistry of a boiler ash from a MSW fluidized-bed incinerator.

    PubMed

    Bodénan, F; Guyonnet, D; Piantone, P; Blanc, P

    2010-07-01

    This paper presents an investigation of the mineralogy and pore water chemistry of a boiler ash sampled from a municipal solid waste fluidized-bed incinerator, subject to 18 months of dynamic leaching in a large percolation column experiment. A particular focus is on the redox behaviour of Cr(VI) in relation to metal aluminium Al(0), as chromium may represent an environmental or health hazard. The leaching behaviour and interaction between Cr(VI) and Al(0) are interpreted on the basis of mineralogical evolutions observed over the 18-month period and of saturation indices calculated with the geochemical code PhreeqC and reviewed thermodynamic data. Results of mineralogical analyses show in particular the alteration of mineral phases during leaching (e.g. quartz and metal aluminium grains), while geochemical calculations suggest equilibria of percolating fluids with respect to specific mineral phases (e.g. monohydrocalcite and aluminium hydroxide). The combination of leaching data on a large scale and mineralogical analyses document the coupled leaching behaviour of aluminium and chromium, with chromium appearing in the pore fluids in its hexavalent and mobile state once metal aluminium is no longer available for chromium reduction. PMID:20153161

  8. Integrated Use of Fluidized Bed Technology for Oil Production from Oil Shale

    NASA Astrophysics Data System (ADS)

    Siirde, Andres; Martins, Ants

    The plant unit which consists of a fluidized bed retort and CFB furnace for burning the by-products of retorting (semicoke and semicoke gas) is presented in this paper. The oil shale retort consists of a fast fluidized bed shaft, coarse semicoke bit, semicoke separation chamber and cyclone for the separation of fine semicoke particles. The crashed oil shale and hot ash from the CFB ash separator are fed concurrently into the fast fluidized bed shaft. For fluidizing the mixture of oil shale and hot ash particles, the recycle semicoke gas is used. The pyrolysis of oil shale begins in fluidized bed and is completed in the semicoke separation chamber. The coarse semicoke particles are separated from fluidized bed directly while the medium size particles are separated from the gases in the semicoke separation chamber and the finest semicoke particles in the cyclone. All the fractions of semicoke from the fluidized bed retort and semicoke gas from the oil fractionator are burnt in the CFB furnace. The semicoke ash is separated from flue gases in the CFB ash separator. A part of separated hot ash is fed into the fluidized bed retort as a solid heat carrier material and the rest into the furnace through the ash cooler or separated from the process. The retention of sulphur dioxide formed during the semicoke and semicoke gas combustion, is guaranteed for about 99 % due to the high CaO content in the semicoke ash and convenient temperature (about 850°C) in the CFB furnace. The described plant unit is useful for retorting oil shale and other solid hydrocarbon-containing fuels. The advantages of the present retorting process and system are: improved oil yield, greater throughput, lower retorting time, avoidance of moving parts in the retorting zones, reduced downtime, etc. A new plant unit for oil shale oil production has been elaborated and defended by the Estonian Utility Model EE 200700671 UI.

  9. Scale-up of an electrical capacitance tomography sensor for imaging pharmaceutical fluidized beds and validation by computational fluid dynamics

    NASA Astrophysics Data System (ADS)

    Wang, Haigang; Yang, Wuqiang

    2011-10-01

    The aim of this research is to apply electrical capacitance tomography (ECT) in pharmaceutical fluidized beds and scale up the application of ECT from a lab-scale fluidized bed to a production-scale fluidized bed. The objective is to optimize the design of the production-scale fluidized bed and to improve the operation efficiency of the fluidization processes. This is the first time that ECT has been scaled up to a production-scale fluidized bed of 1.0 m diameter and batch process capacity of 100 kg in a real industrial environment. With a large-scale fluidized bed in a real industrial environment, some key issues on the ECT sensor design must be addressed. To validate ECT measurement results, a two-phase flow model has been used to simulate the process in a lab-scale and pilot-scale fluidized bed. The key process parameters include solid concentration, average concentration profiles, the frequency spectrum of signal fluctuation obtained by the fast Fourier transfer (FFT) and multi-level wavelet decomposition in the time domain. The results show different hydrodynamic behaviour of fluidized beds of different scales. The time-averaged parameters from ECT and computational fluid dynamics are compared. Future work on the ECT sensor design for large-scale fluidized beds are given in the end of the paper.

  10. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2001-07-10

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  11. Attrition of limestone by impact loading in fluidized beds

    SciTech Connect

    Fabrizio Scala; Fabio Montagnaro; Piero Salatino

    2007-09-15

    The present study addresses limestone attrition and fragmentation associated with impact loading, a process which may occur extensively in various regions of fluidized bed (FB) combustors/gasifiers, primarily the jetting region of the bottom bed, the exit region of the riser, and the cyclone. An experimental protocol for the characterization of the propensity of limestone to undergo attrition/fragmentation by impact loading is reported. The application of the protocol is demonstrated with reference to an Italian limestone whose primary fragmentation and attrition by surface wear have already been characterized in previous studies. The experimental procedure is based on the characterization of the amount and particle size distribution of the debris generated upon the impact of samples of sorbent particles against a target. Experiments were carried out at a range of particle impact velocities between 10 and 45 m/s, consistent with jet velocities corresponding to typical pressure drops across FB gas distributors. The protocol has been applied to either raw or preprocessed limestone samples. In particular, the effect of calcination, sulfation, and calcination/recarbonation cycles on the impact damage suffered by sorbent particles has been assessed. The measurement of particle voidage and pore size distribution by mercury intrusion was also accomplished to correlate fragmentation with the structural properties of the sorbent samples. Fragmentation by impact loading of the limestone is significant. Lime displays the largest propensity to undergo impact damage, followed by the sorbent sulfated to exhaustion, the recarbonated sorbent, and the raw limestone. Fragmentation of the raw limestone and of the sulfated lime follows a pattern typical of the failure of brittle materials. The fragmentation behavior of lime and recarbonated lime better conforms to a disintegration failure mode, with an extensive generation of very fine fragments. 27 refs., 9 figs. 1 tab.

  12. Turndown studies for utility fluidized-bed boilers. Final report

    SciTech Connect

    Divilio, R.J.; Reed, R.R.

    1984-01-01

    This report contains a series of analyses that evaluate the turndown potential of the EPRI 6 x 6 test facility and the TVA 20 MW FBC pilot plant by variation of the fluidization velocity. The basis of the analyses is a heat balance program that incorporates basic principles of thermodynamics and fluidization. The heat balance program is used to explain the interrelationship of operating variables of a fluidized-bed boiler and to predict the steady state operating conditions of the boilers over a range of loads. Turndown analyses were performed on two tube bundle designs for the EPRI 6 x 6 test unit including a nine drawer tube bundle designed for 8 ft/sec operation and a twelve drawer bundle for operation up to 12 ft/sec. This twelve drawer bundle was found to have reasonable turndown characteristics between 4 and 12 ft/sec. At a 20 inch static bed depth, for example, this bundle should operate between 1545 and 1620/sup 0/F at 3.2% O/sub 2/ for loads from 4 to 12 ft/sec. In addition to the two bundles studies, a tube bundle capable of a 3:1 turndown range with a minimum temperature variation was designed for the 6 x 6 test facility. The tube bundle for the TVA 20 MW pilot plant was found to have excellent turndown characteristics between 4 and 8 ft/sec. For example, a 21 inch static bed should allow operation between 1541 and 1575/sup 0/F bed temperature at 3% O/sub 2/.

  13. Fluidized-Bed Reactor and Hot Gas Cleanup Facility

    SciTech Connect

    Rockey, J.M.

    1996-12-31

    As part of the Morgantown Energy Technology Center`s (METC) Advanced Gasification and Hot Gas Cleanup Facility, a 907 kg (1 ton) coal-per-day (10-inch inside diameter) jetting fluidized-bed gasifier provides realistic fuel gas for testing and developing high-temperature, high-pressure components and processes in a reducing (gasification) and oxidizing (combustion) environment. Operated mainly as a gasifier, the 0.25-m (10-inch) diameter reactor produces up to 227 kg/hr (500 lb/hr) of coal gas at 866 K (1,100{degrees}F) and 30 atmospheres (425 psig) for downstream testing. The raw coal gas is sampled for major and trace species and sent to a filter vessel capable of operating at 894 K (1,150{degrees}F) and 20 atmospheres (290 psig) of pressure. After particulate removal, the gas can be independently controlled to up to five sampling or reaction vessels including fluid-bed desulfurization, transport desulfurization, chloride, alkali, or other contaminant removal or recovery processes. The fluid-bed desulfurizer is capable of being isolated, purged, and exposed to an oxidizing environment for sorbent regeneration or other oxidation reaction. Isokinetic hazardous air pollutant (HAPS) monitoring is provided at the upstream and downstream of particulate removal. Over the post three years, 1,200 hours of operation have been completed in support of six separate Cooperative Research and Development Agreements (CRADAs). These research agreements have been in the areas of candle filters and materials testing, direct sulfur recovery from sorbent regeneration tail gases, and gasifier development.

  14. Durability Testing of Fluidized Bed Steam Reforming Products

    SciTech Connect

    JANTZEN, CAROL M.; PAREIZS, JOHN M.; LORIER, TROY H.; MARRA, JAMES C.

    2005-07-01

    Fluidized Bed Steam Reforming (FBSR) is being considered as a potential technology for the immobilization of a wide variety of radioactive wastes but especially aqueous high sodium wastes at the Hanford site, at the Idaho National Laboratory (INL), and at the Savannah River Site (SRS). The FBSR technology converts organic compounds to CO{sub 2} and H{sub 2}O, converts nitrate/nitrite species to N{sub 2}, and produces a solid residue through reactions with superheated steam, the fluidizing media. If clay is added during processing a ''mineralized'' granular waste form can be produced. The mineral components of the waste form are primarily Na-Al-Si (NAS) feldspathoid minerals with cage-like and ring structures and iron bearing spinel minerals. The cage and ring structured minerals atomically bond radionuclides like Tc{sup 99} and Cs{sup 137} and anions such as SO{sub 4}, I, F, and Cl. The spinel minerals appear to stabilize Resource Conservation and Recovery Act (RCRA) hazardous species such as Cr and Ni. Durability testing of the FBSR products was performed using ASTM C1285 (Product Consistency Test) and the Environmental Protection Agency (EPA) Toxic Characteristic Leaching Procedure (TCLP). The FBSR mineral products (bed and fines) evaluated in this study were found to be two orders of magnitude more durable than the Hanford Low Activity Waste (LAW) glass requirement of 2 g/m{sup 2} release of Na{sup +}. The PCT responses for the FBSR samples tested were consistent with results from previous FBSR Hanford LAW product testing. Differences in the response can be explained by the minerals formed and their effects on PCT leachate chemistry.

  15. Pressurized fluidized-bed hydroretorting of Eastern oil shales

    SciTech Connect

    Roberts, M.J.; Mensinger, M.C.; Rue, D.M.; Lau, F.S. ); Schultz, C.W. ); Parekh, B.K. ); Misra, M. ); Bonner, W.P. )

    1992-11-01

    The Devonian oil shales of the Eastern United States are a significant domestic energy resource. The overall objective of the multi-year program, initiated in October 1987 by the US Department of Energy is to perform the research necessary to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) process for producing oil from Eastern oil shales. The program also incorporates research on technologies in areas such as raw shale preparation, beneficiation, product separation, and waste disposal that have the potential of improving the economics and/or environmental acceptability of recovering oil from oil shales using the PFH process. The results of the original 3-year program, which was concluded in May 1991, have been summarized in a four-volume final report published by IGT. DOE subsequently approved a 1-year extension to the program to further develop the PFH process specifically for application to beneficiated shale as feedstock. Studies have shown that beneficiated shale is the preferred feedstock for pressurized hydroretorting. The program extension is divided into the following active tasks. Task 3. testing of process improvement concepts; Task 4. beneficiation research; Task 5. operation of PFH on beneficiated shale; Task 6. environmental data and mitigation analyses; Task 7. sample procurement, preparation, and characterization; and Task 8. project management and reporting. In order to accomplish all the program objectives, the Institute of Gas Technology (IGT), the prime contractor, worked with four other institutions: the University of Alabama/Mineral Resources Institute (MRI), the University of Kentucky Center for Applied Energy Research (UK-CAER), the University of Nevada (UN) at Reno, and Tennessee Technological University (TTU). This report presents the work performed during the program extension from June 1, 1991 through May 31, 1992.

  16. Dynamic analysis of a circulating fluidized bed riser

    SciTech Connect

    Panday, Rupen; Shadle, Lawrence J.; Guenther, Chris

    2012-01-01

    A linear state model is proposed to analyze dynamic behavior of a circulating fluidized bed riser. Different operating regimes were attained with high density polyethylene beads at low and high system inventories. The riser was operated between the classical choking velocity and the upper transport velocity demarcating fast fluidized and transport regimes. At a given riser superficial gas velocity, the aerations fed at the standpipe were modulated resulting in a sinusoidal solids circulation rate that goes into the riser via L-valve. The state model was derived based on the mass balance equation in the riser. It treats the average solids fraction across the entire riser as a state variable. The total riser pressure drop was modeled using Newton’s second law of motion. The momentum balance equation involves contribution from the weight of solids and the wall friction caused by the solids to the riser pressure drop. The weight of solids utilizes the state variable and hence, the riser inventory could be easily calculated. The modeling problem boils down to estimating two parameters including solids friction coefficient and time constant of the riser. It has been shown that the wall friction force acts in the upward direction in fast fluidized regime which indicates that the solids were moving downwards on the average with respect to the riser wall. In transport regimes, the friction acts in the opposite direction. This behavior was quantified based on a sign of Fanning friction factor in the momentum balance equation. The time constant of the riser appears to be much higher in fast fluidized regime than in transport conditions.

  17. The effect of ash and filter media characteristics on particle filtration efficiency in fluidized bed.

    PubMed

    Wey, Ming-Yen; Chen, Ke-Hao; Liu, Kuang-Yu

    2005-05-20

    The phenomenon of filtering particles by a fluidized bed is complex and the parameters that affect the control efficiency of filtration have not yet been clarified. The major objective of the study focuses on the effect of characteristics of ash and filter media on filtration efficiency in a fluidized bed. The performance of the fluidized bed for removal of particles in flue gas at various fluidized operating conditions, and then the mechanisms of collecting particles were studied. The evaluated parameters included (1) various ashes (coal ash and incinerator ash); (2) bed material size; (3) operating gas velocity; and (4) bed temperature. The results indicate that the removal efficiency of coal ash increases initially with gas velocity, then decreases gradually as velocity exceeds some specific value. Furthermore, the removal of coal ash enhance with silica sand size decreasing. When the fluidized bed is operated at high temperature, diffusion is a more important mechanism than at room temperature especially for small particles. Although the inertial impaction is the main collection mechanism, the "bounce off" effect when the particles collide with the bed material could reduce the removal efficiency significantly. Because of layer inversion in fluidized bed, the removal efficiency of incinerator ash is decreased with increasing of gas velocity. PMID:15885419

  18. Design and demonstration of an immobilized-cell fluidized-bed reactor for the efficient production of ethanol

    SciTech Connect

    Webb, O.F.; Scott, T.C.; Davison, B.H.; Scott, C.D.

    1994-06-01

    Initial studies have been carried out using a 4 inch ID fluidized bed reactor (FBR). This medium scale FBR was designed for scale-up. Present performance was compared with results from experiments using smaller FBRs. On-line and off-line measurement systems are also described. Zymomonas mobilis was immobilized in {kappa}-carrageenan at cell loadings of 15--50 g (dry weight) L{sup {minus}1}. The system is designed for determining optimal operation with high conversion and productivity for a variety of conditions including feedstocks, temperature, flow rate, and column sizes (from 2 to 5 meters tall). The demonstration used non-sterile feedstocks containing either industrial (light steep water) or synthetic nutrients and dextrose.

  19. Flash Pyrolysis and Fractional Pyrolysis of Oleaginous Biomass in a Fluidized-bed Reactor

    NASA Astrophysics Data System (ADS)

    Urban, Brook

    Thermochemical conversion methods such as pyrolysis have the potential for converting diverse biomass feedstocks into liquid fuels. In particular, bio-oil yields can be maximized by implementing flash pyrolysis to facilitate rapid heat transfer to the solids along with short vapor residence times to minimize secondary degradation of bio-oils. This study first focused on the design and construction of a fluidized-bed flash pyrolysis reactor with a high-efficiency bio-oil recovery unit. Subsequently, the reactor was used to perform flash pyrolysis of soybean pellets to assess the thermochemical conversion of oleaginous biomass feedstocks. The fluidized bed reactor design included a novel feed input mechanism through suction created by flow of carrier gas through a venturi which prevented plugging problems that occur with a more conventional screw feeders. In addition, the uniquely designed batch pyrolysis unit comprised of two tubes of dissimilar diameters. The bottom section consisted of a 1" tube and was connected to a larger 3" tube placed vertically above. At the carrier gas flow rates used in these studies, the feed particles remained fluidized in the smaller diameter tube, but a reduction in carrier gas velocity in the larger diameter "disengagement chamber" prevented the escape of particles into the condensers. The outlet of the reactor was connected to two Allihn condensers followed by an innovative packed-bed dry ice condenser. Due to the high carrier gas flow rates in fluidized bed reactors, bio-oil vapors form dilute aerosols upon cooling which that are difficult to coalesce and recover by traditional heat exchange condensers. The dry ice condenser provided high surface area for inertial impaction of these aerosols and also allowed easy recovery of bio-oils after natural evaporation of the dry ice at the end of the experiments. Single step pyrolysis was performed between 250-610°C with a vapor residence time between 0.3-0.6s. At 550°C or higher, 70% of

  20. Self-assembly modified-mushroom nanocomposite for rapid removal of hexavalent chromium from aqueous solution with bubbling fluidized bed.

    PubMed

    Xu, Fei; Liu, Xu; Chen, Yijiao; Zhang, Ke; Xu, Heng

    2016-01-01

    A self-assembled modified Pleurotus Cornucopiae material (SMPM) combined with improved Intermittent Bubbling Fluidized Bed (IBFB) was investigated to remove the hexavalent chromium ions in aqueous solution. After the modification, the powder-like raw material gradually self-assembled together to SMPM, which had crinkly porous structure, improved the Cr-accommodation ability in a sound manner. Optimized by Taguchi method, Cr(VI) removal efficiency was up to 75.91% and 48.01% for 100 mg/L and 500 mg/L initial concentration of Cr(VI), respectively. Results indicated that the metal removal was dependent on dosage of adsorbent, particle diameter and treatment time. The experimental data obtained from the biosorption process was successfully correlated with Freundlich isotherm model. Thermodynamic study indicated the endothermic nature of the process. The results confirmed that self-assembly modified Pleurotus Cornucopiae material could be applied for the removal of heavy metal from wastewater in continuous fluidized bed process. PMID:27188258

  1. Self-assembly modified-mushroom nanocomposite for rapid removal of hexavalent chromium from aqueous solution with bubbling fluidized bed

    PubMed Central

    Xu, Fei; Liu, Xu; Chen, Yijiao; Zhang, Ke; Xu, Heng

    2016-01-01

    A self-assembled modified Pleurotus Cornucopiae material (SMPM) combined with improved Intermittent Bubbling Fluidized Bed (IBFB) was investigated to remove the hexavalent chromium ions in aqueous solution. After the modification, the powder-like raw material gradually self-assembled together to SMPM, which had crinkly porous structure, improved the Cr-accommodation ability in a sound manner. Optimized by Taguchi method, Cr(VI) removal efficiency was up to 75.91% and 48.01% for 100 mg/L and 500 mg/L initial concentration of Cr(VI), respectively. Results indicated that the metal removal was dependent on dosage of adsorbent, particle diameter and treatment time. The experimental data obtained from the biosorption process was successfully correlated with Freundlich isotherm model. Thermodynamic study indicated the endothermic nature of the process. The results confirmed that self-assembly modified Pleurotus Cornucopiae material could be applied for the removal of heavy metal from wastewater in continuous fluidized bed process. PMID:27188258

  2. Pressure fluctuations as a diagnostic tool for fluidized beds. Technical progress report, July 1, 1995--September 30, 1995

    SciTech Connect

    Brown, R.C.

    1996-01-01

    Comprehensive experimentation has been conducted to determine whether circulating fluidized bed (CFB) pressure fluctuations can be used to verify that similitude conditions in circulating fluidized beds have been achieved. Using two geometrically similar CFB models, pressure fluctuations were recorded while the full set of similitude parameters were matched under a broad range of operating conditions. The method of data acquisition and analysis is shown to be very important in order to observe the significant frequency phenomena. Under relatively dilute conditions similar power spectral density and Bode plot profiles are observed in the two geometrically similar beds. The dominant frequency under these dilute conditions is inversely proportional to the characteristic CFB dimension. Under conditions of higher solids loading, an additional lower bed frequency phenomena is observed in the spectrum which may be a function of the depth of the lower dense bed in the CFB. It is evident from the results that under some operating conditions, a single dimensionless frequency is not sufficient to validate the achievement of similitude using pressure fluctuations. The results also suggest that the use of similitude parameters as they are currently defined is limited to dilute operating conditions, prior to the formation of a lower dense CFB.

  3. Self-assembly modified-mushroom nanocomposite for rapid removal of hexavalent chromium from aqueous solution with bubbling fluidized bed

    NASA Astrophysics Data System (ADS)

    Xu, Fei; Liu, Xu; Chen, Yijiao; Zhang, Ke; Xu, Heng

    2016-05-01

    A self-assembled modified Pleurotus Cornucopiae material (SMPM) combined with improved Intermittent Bubbling Fluidized Bed (IBFB) was investigated to remove the hexavalent chromium ions in aqueous solution. After the modification, the powder-like raw material gradually self-assembled together to SMPM, which had crinkly porous structure, improved the Cr-accommodation ability in a sound manner. Optimized by Taguchi method, Cr(VI) removal efficiency was up to 75.91% and 48.01% for 100 mg/L and 500 mg/L initial concentration of Cr(VI), respectively. Results indicated that the metal removal was dependent on dosage of adsorbent, particle diameter and treatment time. The experimental data obtained from the biosorption process was successfully correlated with Freundlich isotherm model. Thermodynamic study indicated the endothermic nature of the process. The results confirmed that self-assembly modified Pleurotus Cornucopiae material could be applied for the removal of heavy metal from wastewater in continuous fluidized bed process.

  4. An investigation into the usefulness of different empirical modeling techniques for better control of spray-on fluidized bed melt granulation.

    PubMed

    Aleksić, Ivana; Đuriš, Jelena; Ibrić, Svetlana; Parojčić, Jelena

    2015-12-30

    Melt granulation in fluid bed processors is an emerging technique, but literature data regarding the modeling of this granulation method are lacking. In the present study different techniques (response surface analysis, multilayer perceptron neural network, and partial least squares method) were applied for modeling of spray-on fluidized bed melt granulation. Experiments were organized in line with central composite design. The effect of binder content and spray air pressure on granule properties was evaluated. The results obtained indicate that binder content can be identified as a critical factor controlling the granule size and size distribution. It was found that agglomeration mechanism involved, i.e., granule shape, can be greatly influenced by binder properties. The spray air pressure was identified as critical process parameter affecting granule flowability. The results presented indicate that application of in silico tools enables enhanced understanding and better control of novel pharmaceutical processes, such as melt granulation in fluidized bed. The artificial neural networks and partial least squares method were found to be superior to response surface methodology in prediction of granule properties. According to the results obtained, application of more advanced empirical modeling techniques complementary to design of experiments can be a suitable approach in defining the design space and optimization of spray-on fluidized bed melt granulation. PMID:26551673

  5. Four stage, fluidized bed gasification process minimizes NO{sub x}

    SciTech Connect

    Lewis, F.M.; Haug, R.T.

    1999-07-01

    In 1981, after a long and thorough study of alternative methods of sewage sludge (biosolids) disposal, the City of Los Angeles (CLA) embarked on a pilot test program to incinerate dried sewage sludge from its Hyperion Wastewater Treatment Plant. This dried sludge is typically 47% ash, 53% combustible, and has an average higher heating value (HHV), moisture, ash-free (MAF) of 10,675 Btu/Lbm. The dried sludge is called sludge derived fuel (SDF). Approximately 8% of the MAF fraction of SDF is fuel-bound nitrogen. When SDF, with its extremely high fuel-bound nitrogen, was combusted in conventional multiple hearth and fluidized bed pilot plant furnaces, NO{sub x} emissions were extremely high ({gt}1,000 ppm). Faced with this dilemma, the CLA initiated an R and D program to reduce NO{sub x}. The pilot tests with a sub-stoichiometric fluid bed and an excess air afterburner (two-stages) reduced NO{sub x} to 400--600 ppm. With one intermediate stage added (three-stage), NO{sub x} was reduced to 130--150 ppm. However, when the following four-stage process was developed and tested, NO{sub x} was reduced to 50--75 ppm. Stage 1: Sub-stoichiometric fluidized bed operating at a nominal 30% stoichiometric air (SA). Stage 2:Sub-stoichiometric zone operating at a nominal 80% SA. Stage 3: Stoichiometric zone operating at a nominal 100% SA. Stage 4: Excess air zone (Afterburner) operating at a nominal 135% SA (35% excess air). After pilot testing was complete and design parameters established, three full-size, fluid bed gasifiers (two operational--one standby) were designed, constructed and operated until 1996. This paper describes the design, operation, and emission testing of these four-stage fluid bed gasifiers with special emphasis on the problems of (a) pneumatic feeding of SDF powder into the pressurized bed and (b) baghouse fabrics (expanded PTEE membrane on PTFE scrim). Final emission test results for NO{sub x} and other criteria pollutants are also presented.

  6. Stable hydrogen production by methane steam reforming in a two zone fluidized bed reactor: Experimental assessment

    NASA Astrophysics Data System (ADS)

    Pérez-Moreno, L.; Soler, J.; Herguido, J.; Menéndez, M.

    2013-12-01

    The Two Zone Fluidized Bed Reactor concept is proposed for hydrogen production via the steam reforming of methane (SRM) including integrated catalyst regeneration. In order to study the effect of the contact mode, the oxidative SRM has been carried out over a Ni/Al2O3 catalyst using a fixed bed reactor (fBR), a conventional fluidized-bed reactor (FBR) and the proposed two-zone fluidized bed reactor (TZFBR). The technical feasibility of these reactors has been studied experimentally, investigating their performance (CH4 conversion, CO and H2 selectivity, and H2 global yield) and stability under different operating conditions. Coke generation in the process has been verified by several techniques. A stable performance was obtained in the TZFBR, where coke formation was counteracted with continuous catalyst regeneration. The viability of the TZFBR for carrying out this process with a valuable global yield to hydrogen is demonstrated.

  7. Photocatalytic oxidation of methyl orange in a three-phase fluidized bed reactor.

    PubMed

    Nam, Wooseok; Kim, Jimin; Han, Guiyoung

    2002-06-01

    The photocatalytic oxidation of methyl orange under weak illumination conditions was carried out in two different types of fluidized bed reactors. TiO2 powder was employed as the photocatalysts and a 15 W low pressure mercury lamp was used as the light source and the reactor volume was 2.5 l. The parametric study of photocatalytic oxidation of methyl orange in two different types of fluidized beds was investigated; effect of catalyst loadings, pH, air flow rate, initial concentration and oxygen concentration on the oxidation reaction rate. The experimental results were analyzed in conjunction with the characteristics of fluidized bed and the reactor geometry effect on the reaction rate was analyzed. PMID:12108693

  8. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2004-10-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2004 through September 30, 2004. The following tasks have been completed. First, renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have started. Second, the design if the component parts of the CFBC system have been reviewed and finalized so that the drawings may be released to the manufacturers during the next quarter. Third, the experiments for solid waste (chicken litter) incineration have been conducted using a Thermogravimetric Analyzer (TGA). This is in preparation for testing in the simulated fluidized-bed combustor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  9. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-01-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period October 1, 2004 through December 31, 2004. The following tasks have been completed. First, the renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have proceeded well. Second, the detailed design of supporting and hanging structures for the CFBC was completed. Third, the laboratory-scale simulated fluidized-bed facility was modified after completing a series of pretests. The two problems identified during the pretest were solved. Fourth, the carbonization of chicken waste and coal was investigated in a tube furnace and a Thermogravimetric Analyzer (TGA). The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  10. Study of instrumentation needs for process control and safety in coal fluidized-bed combustion systems

    SciTech Connect

    Herzenberg, C.L.; Griggs, K.E.; Henry, R.F.; Podolski, W.F.

    1981-02-01

    A study was conducted to evaluate the current state of the art of instrumentation for planned and operating fluidized-bed combustion systems. This study is intended to identify instrumentation needs and serve as a data base for projects to develop this instrumentation. A considerable number of needs for measurements for which presently available instrumentation is not suitable were reported by respondents. The identified deficiencies are presented with the associated physical parameter ranges for FBC processes. New techniques and instrumentation under development, as well as some available alternative instruments, are discussed briefly. Also, newly instituted mechanisms for technical information exchange on instrumentation for fossil energy applications are identified. Development of instruments to meet the identified measurement deficiencies is recommended in order to ensure the feasibility of automatic control of large-scale fluidized-bed combustion systems, and to advance the state of the art of fluidized-bed combustion technology.

  11. Operation of magnetically assisted fluidized beds in microgravity and variable gravity: experiment and theory

    NASA Astrophysics Data System (ADS)

    Sornchamni, T.; Jovanovic, G. N.; Reed, B. P.; Atwater, J. E.; Akse, J. R.; Wheeler, R. R.

    2004-01-01

    The conversion of solid waste into useful resources in support of long duration manned missions in space presents serious technological challenges. Several technologies, including supercritical water oxidation, microwave powered combustion and fluidized bed incineration, have been tested for the conversion of solid waste. However, none of these technologies are compatible with microgravity or hypogravity operating conditions. In this paper, we present the gradient magnetically assisted fluidized bed (G-MAFB) as a promising operating platform for fluidized bed operations in the space environment. Our experimental and theoretical work has resulted in both the development of a theoretical model based on fundamental principles for the design of the G-MAFB, and also the practical implementation of the G-MAFB in the filtration and destruction of solid biomass waste particles from liquid streams.

  12. Design and performance of a high-pressure Fischer-Tropsch fluidized bed reactor

    SciTech Connect

    Weimer, A.W.; Quarderer, G.J.; Cochran, G.A.; Conway, M.M. )

    1988-01-01

    A 900 kg/day, CO/H/sub 2/, high-pressure, fluidized bed, pilot reactor was designed from first principles to achieve high reactant conversions and heat removal rates for the Fischer-Tropsch (F-T) synthesis of liquefied petroleum gases (LPG's). Suppressed bubble growth at high pressure allowed high reactant conversions which nearly matched those obtained at identical conditions in a lab scale fixed bed reactor. For GHSV approximately 1400 hr/sup -1/ and T = 658 {Kappa} at P approximately 7000 {kappa}Pa, reactant conversion exceeded 75%. The reactor heat removal capability exceeded twice design performance with the fluidized bed easily operating under thermally stable conditions. The fluidized catalyst was a potassium promoted, molybdenum on carbon (Mo/{Kappa}/C) catalyst which did not produce any detrimental waxy products. Long catalyst lifetimes of 1000 hrs on steam between regenerations allowed the fluidized bed to be operated in a batch mode.

  13. Operation of magnetically assisted fluidized beds in microgravity and variable gravity: experiment and theory

    NASA Technical Reports Server (NTRS)

    Sornchamni, T.; Jovanovic, G. N.; Reed, B. P.; Atwater, J. E.; Akse, J. R.; Wheeler, R. R.

    2004-01-01

    The conversion of solid waste into useful resources in support of long duration manned missions in space presents serious technological challenges. Several technologies, including supercritical water oxidation, microwave powered combustion and fluidized bed incineration, have been tested for the conversion of solid waste. However, none of these technologies are compatible with microgravity or hypogravity operating conditions. In this paper, we present the gradient magnetically assisted fluidized bed (G-MAFB) as a promising operating platform for fluidized bed operations in the space environment. Our experimental and theoretical work has resulted in both the development of a theoretical model based on fundamental principles for the design of the G-MAFB, and also the practical implementation of the G-MAFB in the filtration and destruction of solid biomass waste particles from liquid streams. c2004 COSPAR. Published by Elsevier Ltd. All rights reserved.

  14. Cultivation of microorganisms in an air-solid fluidized bed fermentor with agitators

    SciTech Connect

    Tanaka, M.; Kawaide, A.; Matsuno, R.

    1986-09-01

    The productivity of a cell mass of Saccharomyces cerevisiae and enzymes of Eupenicillium javanicum increased by cultivation in an air-solid fluidized bed fermentor with agitators. The usefulness of the apparatus for the fluidized bed culture was verified. The productivity of amylase and protease of the fungus by fluidized bed culture was twice as high as that by stationary culture, considering the dry weight of cells and the enzyme activity. Physiological properties of yeast cells were changed by the fludized bed culture; there was a decrease in the cell size of yeast and changes to the aerobic properties of the yeast cells resulting from excessive supply of oxygen with a high flowrate of air. 8 references.

  15. Atmospheric fluidized bed combustion (AFBC) plants: an operations and maintenance study

    SciTech Connect

    Jack A. Fuller; Harvie Beavers; Robert Bessette

    2006-06-15

    The authors analyzed data from a fluidized bed boiler survey distributed during the spring of 2003 to develop appropriate AFBC (Atmospheric Fluidized Bed Combustion) performance benchmarks. The survey was sent to members of CIBO (Council of Industrial Boiler Owners), who sponsored the survey, as well as to other firms who had an operating AFBC boiler on-site. There were three primary purposes for the collection and analysis of the data contained in this fluidized bed boiler survey: (1) To develop AFBC benchmarks on technical, cost, revenue, and environmental issues; (2) to inform AFBC owners and operators of contemporary concerns and issues in the industry; (3) to improve decision making in the industry with respect to current and future plant start-ups and ongoing operations.

  16. Design and evaluation of fluidized bed heat recovery for diesel engine systems

    NASA Technical Reports Server (NTRS)

    Hamm, J. R.; Newby, R. A.; Vidt, E. J.; Lippert, T. E.

    1985-01-01

    The potential of utilizing fluidized bed heat exchangers in place of conventional counter-flow heat exchangers for heat recovery from adiabatic diesel engine exhaust gas streams was studied. Fluidized bed heat recovery systems were evaluated in three different heavy duty transport applications: (1) heavy duty diesel truck; (2) diesel locomotives; and (3) diesel marine pushboat. The three applications are characterized by differences in overall power output and annual utilization. For each application, the exhaust gas source is a turbocharged-adiabatic diesel core. Representative subposed exhaust gas heat utilization power cycles were selected for conceptual design efforts including design layouts and performance estimates for the fluidized bed heat recovery heat exchangers. The selected power cycles were: organic rankine with RC-1 working fluid, turbocompound power turbine with steam injection, and stirling engine. Fuel economy improvement predictions are used in conjunction with capital cost estimates and fuel price data to determine payback times for the various cases.

  17. Influence of wall roughness on the hydrodynamics in a circulating fluidized bed

    SciTech Connect

    Zhou, J.; Grace, J.R.; Brereton, C.H.M.; Lim, C.J.

    1996-04-01

    Many efforts have been made to explore the particle and gas behavior in circulating fluidized beds during the last decade. Glicksman et al. (1991) reported that protrusions as small as one particle diameter may cause a change in the voidage of a circulating fluidized bed. Since the walls of CFB combustors and other commercial CFB reactors can be quite rough, with roughness elements sometimes several times the mean particle diameter, the roughness could have a significant influence on the hydrodynamics, affecting mixing, gas-solid contacting, and heat and mass transfer in circulating fluidized-bed processes. It is therefore important to explore the influence of wall roughness on riser hydrodynamics. No other previous work has been reported on this topic. Here, the influence of wall roughness on CFB hydrodynamics is identified by comparing the experimental results from a riser with rough walls with those from the same riser having smooth surfaces.

  18. [Radiation transformation mechanism in a photocatalytic reactor of three-phase internal circulating fluidized bed].

    PubMed

    You, Hong; Luo, Wei-nan; Yao, Jie; Chen, Ping; Cai, Wei-min

    2005-01-01

    A novel three-phase internal circulating fluidized bed photocatalytic reactor was established and the radiation transformation in which was investigated. The experimental results indicate that with the interaction of gas and solid (gas flux > 0.3m3/h), the radiation transformation in the reactor along radial direction conforms to a definite exponential function, which agrees to formula Rose about the rules of light intensity distribution through evenly suspended particles. The value of radiation energy is affected by the initial light intensity, the concentration of photocatalyst and the thickness of liquid layer. The aerated gas amount only influence the state of the fluidized bed and has little effect on the distribution of light intensity along radical direction. Photocatalytic degradation of Rhodamine B indicate that the efficiency of three-phase internal circulating fluidized bed is much higher than slurry bed. The optimal catalyst concentration of this system is 10 - 12g/L. PMID:15859420

  19. [Structure and fluidization of an internally circulating fluidized bed for FGD process].

    PubMed

    Yang, Liuchun; Yang, Wenqi; Tong, Zhiquan

    2003-09-01

    A new internally circulating fluidized bed for FGD process was developed, and different types of top and bottom structures were employed in the experiment to find out the best fluidized bed structure. Fluidizing status, the axial distribution of solid hold-up and the fluid mechanics under cold conditions were investigated. The results indicate that the unit can realize internally circulating of a large number of solid particles which presents an core-annulus structure when the velocity of fluidizing gas was at the range of 2.5 to 5 m/s, and that the solid density in the bed is higher than that in traditional equal diameter fluidized bed, which provide the equipment with potential for application in FGD process. PMID:14719258

  20. Evaluation of wall boundary condition parameters for gas-solids fluidized bed simulations

    SciTech Connect

    Li, Tingwen; Benyahia, Sofiane

    2013-10-01

    Wall boundary conditions for the solids phase have significant effects on numerical predictions of various gas-solids fluidized beds. Several models for the granular flow wall boundary condition are available in the open literature for numerical modeling of gas-solids flow. In this study, a model for specularity coefficient used in Johnson and Jackson boundary conditions by Li and Benyahia (AIChE Journal, 2012, 58, 2058-2068) is implemented in the open-source CFD code-MFIX. The variable specularity coefficient model provides a physical way to calculate the specularity coefficient needed by the partial-slip boundary conditions for the solids phase. Through a series of 2-D numerical simulations of bubbling fluidized bed and circulating fluidized bed riser, the model predicts qualitatively consistent trends to the previous studies. Furthermore, a quantitative comparison is conducted between numerical results of variable and constant specularity coefficients to investigate the effect of spatial and temporal variations in specularity coefficient.

  1. A Feasibility Study on Low Temperature Thermochemical Treatments of Austenitic Stainless Steel in Fluidized Bed Furnace

    NASA Astrophysics Data System (ADS)

    Haruman, Esa; Sun, Yong; Triwiyanto, Askar; Manurung, Yupiter H. P.; Adesta, Erry Y.

    2011-04-01

    In this work, the feasibility of using an industrial fluidized bed furnace to perform low temperature thermochemical treatments of austenitic stainless steels has been studied, with the aim to produce expanded austenite layers with combined wear and corrosion resistance, similar to those achievable by plasma and gaseous processes. Several low temperature thermochemical treatments were studied, including nitriding, carburizing, combined nitridingcarburizing (hybrid treatment), and sequential carburizing and nitriding. The results demonstrate that it is feasible to produce expanded austenite layers on the investigated austenitic stainless steel by the fluidized bed heat treatment technique, thus widening the application window for the novel low temperature processes. The results also demonstrate that the fluidized bed furnace is the most effective for performing the hybrid treatment, which involves the simultaneous incorporation of nitrogen and carbon together into the surface region of the component in nitrogen and carbon containing atmospheres. Such hybrid treatment produces a thicker and harder layer than the other three processes investigated.

  2. Modeling of NOx emissions from fluidized bed combustion of high volatile lignites

    SciTech Connect

    Afacan, O.; Gogebakan, Y.; Selcuk, N.

    2007-01-15

    A comprehensive model, previously developed and tested for prediction of behavior of continuous fluidized bed combustors is extended to incorporate NOx formation and reduction reactions and applied to the simulation of Middle East Technical University (METU) 0.3 MW Atmospheric Bubbling Fluidized Bed Combustor (ABFBC) burning lignites with high Volatile Matter/Fixed Carbon (VM/FC) ratios in their own ashes. Favorable comparisons are obtained between the predicted and measured temperatures and concentrations of gaseous species along the combustor. Results show that determination of partitioning of coal nitrogen into char-N and volatile-N, char combustion rate, and amount of volatile nitrogen released along the combustor are found to be the most important parameters that affect NO formation and reduction in bubbling fluidized bed combustors.

  3. Characterization of Biofilm in 200W Fluidized Bed Reactors

    SciTech Connect

    Lee, Michelle H.; Saurey, Sabrina D.; Lee, Brady D.; Parker, Kent E.; Eisenhauer, Emalee ER; Cordova, Elsa A.; Golovich, Elizabeth C.

    2014-09-29

    Contaminated groundwater beneath the 200 West Area at the Hanford Site in Southeast Washington is currently being treated using a pump and treat system to remove organics, inorganics, radionuclides, and metals. A granular activated carbon-based fluidized bed reactor (FBR) has been added to remove nitrate, hexavalent chromium and carbon tetrachloride. Initial analytical results indicated the microorganisms effectively reduced many of the contaminants to less than cleanup levels. However shortly thereafter operational upsets of the FBR include carbon carry over, over production of microbial extracellular polymeric substance (biofilm) materials, and over production of hydrogen sulfide. As a result detailed investigations were undertaken to understand the functional diversity and activity of the microbial community present in the FBR over time. Molecular analyses including terminal restriction fragment length polymorphism analysis, quantitative polymerase chain reaction and fluorescent in situ hybridization analyses were performed on the microbial community extracted from the biofilm within the bed and from the inoculum, to determine functional dynamics of the FBR bed over time and following operational changes. Findings from these analyses indicated: 1) the microbial community within the bed was completely different than community used for inoculation, and was likely from the groundwater; 2) analyses early in the testing showed an FBR community dominated by a few Curvibacter and Flavobacterium species; 3) the final sample taken indicated that the microbial community in the FBR bed had become more diverse; and 4) qPCR analyses indicated that bacteria involved in nitrogen cycling, including denitrifiers and anaerobic ammonia oxidizing bacteria, were dominant in the bed. These results indicate that molecular tools can be powerful for determining functional diversity within FBR type reactors. Coupled with micronutrient, influent and effluent chemistry evaluations, a more

  4. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2002-03-29

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800 F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  5. Sampling and instrumentation for fluidized-bed combustion. Annual report, October 1978-September 1979

    SciTech Connect

    Johnson, I.; Podolski, W.F.; Myles, K.M.

    1980-09-01

    In the first section of this report, background information is presented on instrumentation for fluidized-bed combustion, i.e., for process control, scientific investigation, and safety in planned and operating fluidized-bed combustion systems. The objective of this study is to update and extend the fluidized-bed portion of a preceding report, A Study of the State-of-the-Art of Instrumentation for Process Control and Safety in Large-Scale Coal Gasification, Liquefaction, and Fluidized-Bed Combustion Systems, ANL-76-4. The second section of this report describes two prototype mass flow rate instruments installed on the solids feed lines of an existing ANL fluidized-bed combustor. The Fossil Instrumentation Group at ANL designed, fabricated, and installed these instruments in cooperation with Chemical Engineering Division personnel - one on the coal feedline and one on the coal/limestone feedline. Each instrument consisted of a capacitive sensor spoolpiece and an associated preamplifier and signal conditioning. One channel of each instrument provides three outputs. One delivers a density signal while two others deliver two signals for measuring velocity by cross-correlation. Operation was verified by using laboratory signal analyzers to process the signals. The third section of this report summarizes the results of a Spectron Development Laboratory subcontract from ANL to investigate analytical techniques suitable for monitoring the concentration of gaseous alkali compounds in the hot gas stream from a fluidized-bed combustor. It was concluded from the study that the concept of using the Na/sub 2/SO/sub 4/ dew point to detect the onset of hot corrosion conditions is the most attractive of the techniques evaluated.

  6. Exploratory and basic fluidized-bed combustion studies. Quarterly report, January-March 1980

    SciTech Connect

    Johnson, I.; Myles, K.M.; Swift, W.M.

    1980-12-01

    This work supports development studies for both atmospheric and pressurized fluidized-bed coal combustion. Laboratory and process development studies are aimed at providing needed information on limestone utilization, removal of particulates and alkali metal compounds from the flue gas, control of SO/sub 2/ and trace pollutants emissions, and other aspects of fluidized-bed combustion. This report presents information on: (1) the development of a limestone utilization predictive methodology, (2) studies of particle breakup and elutriation, (3) basic studies on limestone sulfation enhancement by hydration, (4) studies of the kinetics of the hydration process, and (5) an investigation of various hydration process concepts.

  7. Refractory experience in circulating fluidized bed combustors, Task 7. Final report

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE`s Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  8. Model-free adaptive control of supercritical circulating fluidized-bed boilers

    SciTech Connect

    Cheng, George Shu-Xing; Mulkey, Steven L

    2014-12-16

    A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  9. Phase holdups in three-phase fluidized beds in the presence of disc promoter

    SciTech Connect

    Murty, M.S.N.; Ramesh, K.V.; Venkateswarlu, P.; Prabhakar, G.

    2011-02-15

    Three-phase fluidized beds are found to have wide applications in process industries. The present investigation essentially comprises of the studies on gas holdup, liquid holdup and bed porosity in three-phase fluidized beds with coaxially placed disc promoter. Holdup data were obtained from bed expansion and pressure drop measurements. Analysis of the data was done to elucidate the effects of dynamic and geometric parameters on gas holdup, liquid holdup and bed porosity. Data were correlated and useful equations were obtained from empirical modeling. (author)

  10. Production of activated carbon from coconut shell char in a fluidized bed reactor

    SciTech Connect

    Sai, P.M.S.; Ahmed, J.; Krishnaiah, K.

    1997-09-01

    Activated carbon is produced from coconut shell char using steam or carbon dioxide as the reacting gas in a 100 mm diameter fluidized bed reactor. The effect of process parameters such as reaction time, fluidizing velocity, particle size, static bed height, temperature of activation, fluidizing medium, and solid raw material on activation is studied. The product is characterized by determination of iodine number and BET surface area. The product obtained in the fluidized bed reactor is much superior in quality to the activated carbons produced by conventional processes. Based on the experimental observations, the optimum values of process parameters are identified.

  11. Fluidized-bed catalytic coal-gasification process. [US patent; pretreatment to minimize agglomeration

    DOEpatents

    Euker, C.A. Jr.; Wesselhoft, R.D.; Dunkleman, J.J.; Aquino, D.C.; Gouker, T.R.

    1981-09-14

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents are oxidized by contact with a gas containing between 2 vol % and 21 vol % oxygen at a temperature between 50 and 250/sup 0/C in an oxidation zone and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  12. Fine-grid simulations of gas-solids flow in a circulating fluidized bed

    SciTech Connect

    Benyahia, S.

    2012-01-01

    This research note demonstrates that more accurate predictions of a two-fluid model for the riser section of a circulating fluidized bed are obtained as the grid size is equally refined along all the directions of the gas-particle flow. However, two-fluid simulations of large-scale fluidized beds with such a fine mesh are currently computationally prohibitive. Alternatively,subgrid models can significantly reduce the simulation time of multiphase flow by using coarse mesh, whereas maintaining a high level of accuracy.

  13. Fluidized bed combustion of low-grade coal and wastes: Research and development

    SciTech Connect

    Borodulya, V.A.; Dikalenko, V.I.; Palchonok, G.I.; Vinogradov, L.M.; Dobkin, S.M.; Telegin, E.M.

    1994-12-31

    Experimental studies were carried out to investigate devolatilization of fuel as single spherical particles of wood, hydrolytic lignin, leather sewage sludge and Belarussian brown coals in a fluidized bed of sand. It is found that the devolatilization process depends on moisture and ash contents in fuel and on the external heat and mass transfer rate. The char combustion occurs largely in the intermediate region. Kinetic parameters of the devolatilization and char combustion are obtained. A low-capacity fluidized bed boiler suitable for combustion of coal and different wastes is described.

  14. Fluidized bed combustion of solid organic wastes and low-grade coals: Research and modeling

    SciTech Connect

    Borodulya, V.A.; Dikalenko, V.I.; Palchonok, G.I.; Stanchits, L.K.

    1995-12-31

    Experimental studies were carried out to investigate devolatilization and combustion of single spherical particles of wood, hydrolytic lignin from ethanol production, leather processing sewage sludge, and low-grade Belarusian brown coals in a fluidized bed of sand. A two-phase model of fluidized bed combustion of biowaste is proposed. The model takes into account combustion of both volatiles and char in the bed as well as in the freeboard. Experimentally obtained characteristics of devolatilization and char combustion are used as parameters of the model proposed.

  15. Development of a high-temperature erosion monitor for FBC (fluidized bed combustion) heat exchanger tubes

    SciTech Connect

    Reimann, K.J.

    1990-05-01

    Metal wastage in tubing of heat exchangers used in fluidized bed combustion (FBC) could affect plant operation and threaten the successful development of FBC technology. Monitoring of such wastage during operation would be very beneficial. The development of a high-temperature erosion monitor was undertaken as part of a larger program to understand and ameliorate wastage processes. Two sensor principles, i.e., electromagnetic acoustic and piezoelectric transducers based on time-of-flight measurements, were evaluated. Spatial restrictions and high-energy requirements of electromagnetic acoustic transducers favored piezoelectric transducers as a prototype. Requirements for good coupling between sensor and tubing led to the exploration of two methods for accomplishing this task: pressure coupling and brazing. Initial disappointments with brazing led to the construction of a pressure-coupled transducer that was tested successfully to temperatures of up to 500{degree}C. A brazing method to bond the lithium niobate crystal to stainless steel was finally perfected, but will require additional work for brazing to ferritic steel. The prototype pressure-coupled transducer also needs more development to compensate for the expansion of components and oxidation of coupling surfaces. 3 refs., 15 figs., 1 tab.

  16. Fundamental study on transient bubble (slug) behavior by characterizing transient forces of solid particles in fluidized beds

    SciTech Connect

    Kono, H.O.

    1991-01-01

    The objective of this work is to recognize and interpret the signals of transient motion of bubbles (slugs) in fluidized beds by measuring and utilizing the signals of transient motion of solid particles. The two signals were measured simultaneously and also synchronized by using the TTL signal technique in the same fluidized beds. Also, a simultaneous study of video bubble image, transient force and pressure signals was initiated in a two dimensional fluidized bed. we successfully synchronized three signals so that the relationship of bubble behavior and force pressure signals can be identified and characterized. It has been found that bubble image can well be correlated to the transient force signal of solid particles under certain conditions in three dimensional fluidized beds. Accordingly, it seems that the transient force signals can significantly help understanding the transient motion of bubbles (slugs), which is important to design the fluidized beds.

  17. Fundamental study on transient bubble (slug) behavior by characterizing transient forces of solid particles in fluidized beds. 1990 Annual report

    SciTech Connect

    Kono, H.O.

    1991-01-01

    The objective of this work is to recognize and interpret the signals of transient motion of bubbles (slugs) in fluidized beds by measuring and utilizing the signals of transient motion of solid particles. The two signals were measured simultaneously and also synchronized by using the TTL signal technique in the same fluidized beds. Also, a simultaneous study of video bubble image, transient force and pressure signals was initiated in a two dimensional fluidized bed. we successfully synchronized three signals so that the relationship of bubble behavior and force pressure signals can be identified and characterized. It has been found that bubble image can well be correlated to the transient force signal of solid particles under certain conditions in three dimensional fluidized beds. Accordingly, it seems that the transient force signals can significantly help understanding the transient motion of bubbles (slugs), which is important to design the fluidized beds.

  18. Leaching behavior and possible resource recovery from air pollution control residues of fluidized bed combustion of municipal solid waste

    SciTech Connect

    Abbas, Z.; Andersson, B.A.; Steenari, B.M.

    1999-07-01

    Ash residues are generated at several points during combustion of municipal solid waste (MSW), i.e., in cyclones, electrostatic precipitators and fabric filters. Such residues are of a complex physical and chemical nature and are often enriched in soluble salts and heavy metals such as Pb, Cd and Zn. Fluidized bed combustion (FBC) of MSW is a relatively new technique and very little information is available about the leaching behavior of its residues. In this study, the total elemental composition, mineralogy and leaching behavior of cyclone and bag-house filter ashes from a bubbling fluidized bed (BFB) boiler fired with municipal solid waste have been investigated. In addition, the possibilities of recovery heavy metals from these ashes were studied. The long-term leaching behavior of the ash constituents was evaluated using a two-step batch leaching test known as the CEN-test, whereas short and medium term leaching behavior was evaluated using a Column test. The extraction of elements from cyclone and filter ashes with various acidic solutions was also investigated. The leaching behavior of acid washed ashes was evaluated using the CEN test. The cyclone ash was mainly composed of aluminosilicate minerals, whereas the filter ash consisted of chlorides and hydroxides of alkali and alkaline earth metals. The concentration of heavy metals such as Zn, Cu, Cd and Pb was higher in the filter ash than in the cyclone ash. The leached amounts of sulfates and Pb from the cyclone ash decreased with leaching test contact time, indicating the formation of secondary mineral phases. Large amounts of chlorides, sulfates, Ca, Cu and Pb were leached from the filter ash. Acid extraction removed large amounts ({gt}50%) of Zn, Pb and Cu from the filter ash and approximately 56% of the total amount of Zn present in the cyclone ash. An efficient removal of heavy metal species from these types of ashes can probably be achieved by application of a recycling or multi-step process.

  19. Simulation for supporting scale-up of a fluidized bed reactor for advanced water oxidation.

    PubMed

    Tisa, Farhana; Raman, Abdul Aziz Abdul; Daud, Wan Mohd Ashri Wan

    2014-01-01

    Simulation of fluidized bed reactor (FBR) was accomplished for treating wastewater using Fenton reaction, which is an advanced oxidation process (AOP). The simulation was performed to determine characteristics of FBR performance, concentration profile of the contaminants, and various prominent hydrodynamic properties (e.g., Reynolds number, velocity, and pressure) in the reactor. Simulation was implemented for 2.8 L working volume using hydrodynamic correlations, continuous equation, and simplified kinetic information for phenols degradation as a model. The simulation shows that, by using Fe(3+) and Fe(2+) mixtures as catalyst, TOC degradation up to 45% was achieved for contaminant range of 40-90 mg/L within 60 min. The concentration profiles and hydrodynamic characteristics were also generated. A subsequent scale-up study was also conducted using similitude method. The analysis shows that up to 10 L working volume, the models developed are applicable. The study proves that, using appropriate modeling and simulation, data can be predicted for designing and operating FBR for wastewater treatment. PMID:25309949

  20. Gasification of torrefied Miscanthus × giganteus in an air-blown bubbling fluidized bed gasifier.

    PubMed

    Xue, G; Kwapinska, M; Horvat, A; Kwapinski, W; Rabou, L P L M; Dooley, S; Czajka, K M; Leahy, J J

    2014-05-01

    Torrefaction is suggested to be an effective method to improve the fuel properties of biomass and gasification of torrefied biomass should provide a higher quality product gas than that from unprocessed biomass. In this study, both raw and torrefied Miscanthus × giganteus (M×G) were gasified in an air-blown bubbling fluidized bed (BFB) gasifier using olivine as the bed material. The effects of equivalence ratio (ER) (0.18-0.32) and bed temperature (660-850°C) on the gasification performance were investigated. The results obtained suggest the optimum gasification conditions for the torrefied M × G are ER 0.21 and 800°C. The product gas from these process conditions had a higher heating value (HHV) of 6.70 MJ/m(3), gas yield 2m(3)/kg biomass (H2 8.6%, CO 16.4% and CH4 4.4%) and cold gas efficiency 62.7%. The comparison between raw and torrefied M × G indicates that the torrefied M × G is more suitable BFB gasification. PMID:24681300

  1. Performance analysis of RDF gasification in a two stage fluidized bed-plasma process.

    PubMed

    Materazzi, M; Lettieri, P; Taylor, R; Chapman, C

    2016-01-01

    The major technical problems faced by stand-alone fluidized bed gasifiers (FBG) for waste-to gas applications are intrinsically related to the composition and physical properties of waste materials, such as RDF. The high quantity of ash and volatile material in RDF can provide a decrease in thermal output, create high ash clinkering, and increase emission of tars and CO2, thus affecting the operability for clean syngas generation at industrial scale. By contrast, a two-stage process which separates primary gasification and selective tar and ash conversion would be inherently more forgiving and stable. This can be achieved with the use of a separate plasma converter, which has been successfully used in conjunction with conventional thermal treatment units, for the ability to 'polish' the producer gas by organic contaminants and collect the inorganic fraction in a molten (and inert) state. This research focused on the performance analysis of a two-stage fluid bed gasification-plasma process to transform solid waste into clean syngas. Thermodynamic assessment using the two-stage equilibrium method was carried out to determine optimum conditions for the gasification of RDF and to understand the limitations and influence of the second stage on the process performance (gas heating value, cold gas efficiency, carbon conversion efficiency), along with other parameters. Comparison with a different thermal refining stage, i.e. thermal cracking (via partial oxidation) was also performed. The analysis is supported by experimental data from a pilot plant. PMID:26184896

  2. Design considerations and operating experience in firing refuse derived fuel in a circulating fluidized bed combustor

    SciTech Connect

    Piekos, S.J.; Matuny, M.

    1997-12-31

    The worldwide demand for cleaner, more efficient methods to dispose of municipal solid waste has stimulated interest in processing solid waste to produce refuse derived fuel (RDF) for use in circulating fluidized bed (CFB) boilers. The combination of waste processing and materials recovery systems and CFB boiler technology provides the greatest recovery of useful resources from trash and uses the cleanest combustion technology available today to generate power. Foster Wheeler Power Systems along with Foster Wheeler Energy Corporation and several other Foster Wheeler sister companies designed, built, and now operates a 1600 tons per day (TPD) (1450 metric tons) municipal waste-to-energy project located in Robbins, Illinois, a suburb of Chicago. This project incorporates waste processing systems to recover recyclable materials and produce RDF. It is the first project in the United States to use CFB boiler technology to combust RDF. This paper will provide an overview of the Robbins, Illinois waste-to-energy project and will examine the technical and environmental reasons for selecting RDF waste processing and CFB combustion technology. Additionally, this paper will present experience with handling and combusting RDF and review the special design features incorporated into the CFB boiler and waste processing system that make it work.

  3. Fast co-pyrolysis of biomass and lignite in a micro fluidized bed reactor analyzer.

    PubMed

    Mao, Yebing; Dong, Lei; Dong, Yuping; Liu, Wenping; Chang, Jiafu; Yang, Shuai; Lv, Zhaochuan; Fan, Pengfei

    2015-04-01

    The co-pyrolysis characteristic of biomass and lignite were investigated in a Micro Fluidized Bed Reaction Analyzer under isothermal condition. The synergetic effect was evaluated by comparing the experimental gas yields and distributions with the calculated values, and iso-conversional method was used to calculate the kinetic parameters of formation of each gas component. The results showed that synergetic effect was manifested in co-pyrolysis. For the range of conversion investigated, the activation energies for H2, CH4, CO and CO2 were 72.90 kJ/mol, 43.90 kJ/mol, 18.51 kJ/mol and 13.44 kJ/mol, respectively; the reactions for CH4 and CO2 conformed to 2 order chemical reaction model, and for H2 and CO conformed to 1.5 order chemical reaction model; the pre-exponential factors for CH4, CO2, H2 and CO were 249.0 S(-1), 5.290 S(-1), 237.4 S(-1) and 2.693 S(-1), respectively. The discrepancy of the kinetic parameters implied that there were different pathways for forming the different gas. PMID:25647026

  4. Characterization and Leaching Tests of the Fluidized Bed Steam Reforming (FBSR) Waste Form for LAW Immobilization

    SciTech Connect

    Neeway, James J.; Qafoku, Nikolla; Brown, Christopher F.; Peterson, Reid A.

    2013-10-01

    Several supplemental technologies for treating and immobilizing Hanford low activity waste (LAW) have been evaluated. One such immobilization technology is the Fluidized Bed Steam Reforming (FBSR) granular product. The FBSR granular product is composed of insoluble sodium aluminosilicate (NAS) feldspathoid minerals. Production of the FBSR mineral product has been demonstrated both at the industrial and laboratory scale. Pacific Northwest National Laboratory (PNNL) was involved in an extensive characterization campaign. This goal of this campaign was study the durability of the FBSR mineral product and the mineral product encapsulated in a monolith to meet compressive strength requirements. This paper gives an overview of results obtained using the ASTM C 1285 Product Consistency Test (PCT), the EPA Test Method 1311 Toxicity Characteristic Leaching Procedure (TCLP), and the ASTMC 1662 Single-Pass Flow-Through (SPFT) test. Along with these durability tests an overview of the characteristics of the waste form has been collected using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), microwave digestions for chemical composition, and surface area from Brunauer, Emmett, and Teller (BET) theory.

  5. Cartesian grid simulations of bubbling fluidized beds with a horizontal tube bundle

    SciTech Connect

    Li, Tingwen; Dietiker, Jean-Francois; Zhang, Yongmin; Shahnam, Mehrdad

    2011-12-01

    In this paper, the flow hydrodynamics in a bubbling fluidized bed with submerged horizontal tube bundle was numerically investigated with an open-source code: Multiphase Flow with Interphase eXchange (MFIX). A newly implemented cut-cell technique was employed to deal with the curved surface of submerged tubes. A series of 2D simulations were conducted to study the effects of gas velocity and tube arrangement on the flow pattern. Hydrodynamic heterogeneities on voidage, particle velocity, bubble fraction, and frequency near the tube circumferential surface were successfully predicted by this numerical method, which agrees qualitatively with previous experimental findings and contributes to a sounder understanding of the non-uniform heat transfer and erosion around a horizontal tube. A 3D simulation was also conducted. Significant differences between 2D and 3D simulations were observed with respect to bed expansion, bubble distribution, voidage, and solids velocity profiles. Hence, the 3D simulation is needed for quantitative prediction of flow hydrodynamics. On the other hand, the flow characteristics and bubble behavior at the tube surface are similar under both 2D and 3D simulations as far as the bubble frequency and bubble phase fraction are concerned. Comparison with experimental data showed that qualitative agreement was obtained in both 2D and 3D simulations for the bubble characteristics at the tube surface.

  6. Simulation for Supporting Scale-Up of a Fluidized Bed Reactor for Advanced Water Oxidation

    PubMed Central

    Abdul Raman, Abdul Aziz; Daud, Wan Mohd Ashri Wan

    2014-01-01

    Simulation of fluidized bed reactor (FBR) was accomplished for treating wastewater using Fenton reaction, which is an advanced oxidation process (AOP). The simulation was performed to determine characteristics of FBR performance, concentration profile of the contaminants, and various prominent hydrodynamic properties (e.g., Reynolds number, velocity, and pressure) in the reactor. Simulation was implemented for 2.8 L working volume using hydrodynamic correlations, continuous equation, and simplified kinetic information for phenols degradation as a model. The simulation shows that, by using Fe3+ and Fe2+ mixtures as catalyst, TOC degradation up to 45% was achieved for contaminant range of 40–90 mg/L within 60 min. The concentration profiles and hydrodynamic characteristics were also generated. A subsequent scale-up study was also conducted using similitude method. The analysis shows that up to 10 L working volume, the models developed are applicable. The study proves that, using appropriate modeling and simulation, data can be predicted for designing and operating FBR for wastewater treatment. PMID:25309949

  7. Characteristics of high quality sorbent for fluidized bed combustion and problems of maintaining uniform reactivity

    SciTech Connect

    Bain, R.J. . Dept. of Geology)

    1993-03-01

    Fluidized bed combustion of coal is considered one of the more promising clean coal technologies for the future. While much research has gone into the design and operation of FBC units, there is little concern for what characterizes a high quality sorbent and the source of such a sorbent. Carbonate rocks, limestone and dolomite, have been tested extensively as sorbents and primarily two rock characteristics appear to significantly control reactivity: composition and texture. Calcium carbonate is more reactive than magnesium carbonate where all other rock characteristics are the same. In considering texture, highest reactivity is measured for carbonate rocks which consist of homogeneous, euhedral crystals ranging in size from .05 to .2 mm and which possess uniform intercrystalline porosity. The most reactive material possesses both high calcium content, uniform microcrystalline texture and intercrystalline porosity, however, such material is not very abundant in nature and is not locally available to midcontinent facilities. Sucrosic dolomite, which possesses uniform microcrystalline texture and intercrystalline porosity has high rank reactivity. While this rock is quite common, it occurs as beds, generally less than twenty feet thick, interlayered with less reactive dolomite types. Therefore, without selective quarrying methods, production of sorbent with uniformly high reactivity will be impossible.

  8. Performance of the Fluidized Bed Steam Reforming Product Under Hydraulically Unsaturated Conditions

    SciTech Connect

    Neeway, James J.; Qafoku, Nikolla; Williams, Benjamin D.; Rod, Kenton A.; Bowden, Mark E.; Brown, Christopher F.; Pierce, Eric M.

    2014-05-01

    Currently, several candidates for secondary waste immobilization at the Hanford site in the State of Washington, USA are being considered. To demonstrate the durability of the product in the unsaturated Integrated Disposal Facility (IDF) at the site, a series of tests have been performed one of the candidate materials using the Pressurized Unsaturated Flow (PUF) system. The material that was tested was the Fluidized Bed Steam Reformer (FBSR) granular product and the granular product encapsulated in a geopolymer matrix. The FBSR product is composed primarily of an insoluble sodium aluminosilicate matrix with the dominant phases being feldspathoid minerals mostly nepheline, sodalite, and nosean. The PUF test method allows for the accelerated weathering of materials, including radioactive waste forms, under hydraulically unsaturated conditions, thus mimicking the open-flow and transport properties that most likely will be present at the IDF. The experiments show a trend of decreasing tracer release as a function of time for several of the elements released from the material including Na, Si, Al, and Cs. However, some of the elements, notably I and Re, show a steady release throughout the yearlong test. This result suggests that the release of these minerals from the sodalite cage occurs at a different rate compared with the dissolution of the predominant nepheline phase.

  9. Release of sulfur and chlorine during cofiring RDF and coal in an internally circulating fluidized bed

    SciTech Connect

    Xiaolin Wei; Yang Wang; Dianfu Liu; Hongzhi Sheng; Wendong Tian; Yunhan Xiao

    2009-03-15

    An internally circulating fluidized bed (ICFB) was applied to investigate the behavior of chlorine and sulfur during cofiring RDF and coal. The pollutant emissions in the flue gas were measured by Fourier transform infrared (FTIR) spectrometry (Gasmet DX-3000). In the tests, the concentrations of the species CO, CO{sub 2}, HCl, and SO{sub 2} were measured online. Results indicated when cofiring RDF and char, due to the higher content of chlorine in RDF, the formation of HCl significantly increases. The concentration of SO{sub 2} is relatively low because alkaline metal in the fuel ash can absorb SO{sub 2}. The concentration of CO emission during firing pure RDF is relatively higher and fluctuates sharply. With the CaO addition, the sulfur absorption by calcium quickly increases, and the desulfurization ratio is bigger than the dechlorination ratio. The chemical equilibrium method is applied to predict the behavior of chlorine. Results show that gaseous HCl emission increases with increasing RDF fraction, and gaseous KCl and NaCl formation might occur. 35 refs., 18 figs., 2 tabs.

  10. Biological nutrient removal from leachate using a pilot liquid-solid circulating fluidized bed bioreactor (LSCFB).

    PubMed

    Eldyasti, Ahmed; Chowdhury, Nabin; Nakhla, George; Zhu, Jesse

    2010-09-15

    Biological treatment of landfill leachate is a concern due to toxicity, high ammonia, low biodegradable organic matter concentrations, and low carbon-to-nitrogen ratio. To study the reliability and commercial viability of leachate treatment using an integrated liquid-solid circulating fluidized bed bioreactor (LSCFB), a pilot-scale LSCFB was established at the Adelaide Pollution Control Plant, London, Ontario, Canada. Anoxic and aerobic columns were used to optimize carbon and nutrient removal capability from leachate using 600 microm lava rock with a total porosity of 61%, at empty bed contact times (EBCTs) of 0.55, 0.49, and 0.41 d. The LSCFB achieved COD, nitrogen, and phosphorus removal efficiencies of 85%, 80%, and 70%, respectively at a low carbon-to-nitrogen ratio of 3:1 and nutrients loading rates of 2.15 kg COD/(m(3) d), 0.70 kg N/(m(3) d), and 0.014 kg P/(m(3) d), as compared with 60-77% COD and 70-79% nitrogen removal efficiencies achieved by upflow anaerobic sludge blanket (UASB) and moving bed bioreactor (MBBR), respectively. The LSCFB effluent characterized by

  11. Characterization of hydrodynamics and solids mixing in fluidized beds involving biomass

    NASA Astrophysics Data System (ADS)

    Fotovat, Farzam

    This thesis focuses on the characterization of hydrodynamics and mixing phenomena in fluidized beds containing mixtures of sand and irregular biomass particles. The first objective of this study is understanding the effect of the large biomass particles on the bubbling characteristics and gas distribution pattern of sand fluidized beds. The second objective is the characterization of mixing/segregation of biomass and sand particles under fluidization conditions. A variety of experimental techniques are employed to study the behavior of two constituting phases of a fluidized bed, i.e., dilute (bubble) and dense (emulsion) phases. Exploring the characteristic fluidization velocities of sand-biomass mixtures unveils that the onset of bubbling in these systems occurs at a higher gas velocity compared to that of the initial fluidization velocity (Uif). The initial bubbling velocity (Uib), the final fluidization velocity ( Uff), and the transition gas velocity from bubbling to turbulent regime (Uc) rise by increasing the fraction of biomass in the mixture. Statistical analysis of the pressure signal at top of the bed reveals that increasing the biomass load hinders the evolution of bubbles at a low gas velocity (U<0.6 m/s), while at high velocities, the bubbling trend of beds containing different fractions of biomass is comparable. The addition of biomass particles to a bed of sand leads to an increase in the mean voidage of the bed; however, the voidage of each phase remains unaffected. It is observed that large biomass particles trigger a break-up of the bubbles, which results in boosting bubbling frequency. The fraction of bubbles at the center of the bed increases with the load of biomass. At the wall region, however, it starts to decrease by adding 2% wt. biomass to pure sand and then increases with the further addition of biomass. The Radioactive Particle Tracking (RPT) technique is implemented in the second section of this work to study the motion and distribution

  12. FLUIDIZED BED STEAM REFORMER (FBSR) PRODUCT: MONOLITH FORMATION AND CHARACTERIZATION

    SciTech Connect

    Jantzen, C

    2006-09-13

    The most important requirement for Hanford's low activity waste (LAW) form for shallow land disposal is the chemical durability of the product. A secondary, but still essential specification, is the compressive strength of the material with regards to the strength of the material under shallow land disposal conditions, e.g. the weight of soil overburden and potential intrusion by future generations, because the term ''near-surface disposal'' indicates disposal in the uppermost portion, or approximately the top 30 meters, of the earth's surface. The THOR{reg_sign} Treatment Technologies (TTT) mineral waste form for LAW is granular in nature because it is formed by Fluidized Bed Steam Reforming (FBSR). As a granular product it has been shown to be as durable as Hanford's LAW glass during testing with ASTM C-1285-02 known as the Product Consistency Test (PCT) and with the Single Pass Flow Through Test (SPFT). Hanford Envelope A and Envelope C simulants both performed well during PCT and SPFT testing and during subsequent performance assessment modeling. This is partially due to the high aluminosilicate content of the mineral product which provides a natural aluminosilicate buffering mechanism that inhibits leaching and is known to occur in naturally occurring aluminosilicate mineral analogs. In order for the TTT Na-Al-Si (NAS) granular mineral product to meet the compressive strength requirements (ASTM C39) for a Hanford waste form, the granular product needs to be made into a monolith or disposed of in High Integrity Containers (HIC's). Additionally, the Hanford intruder scenario for disposal in the Immobilized Low Activity Waste (ILAW) trench is mitigated as there is reduced intruder exposure when a waste form is in a monolithic form. During the preliminary testing of a monolith binder for TTT's FBSR mineral product, four parameters were monitored: (1) waste loading (not optimized for each waste form tested); (2) density; (3) compressive strength; and (4) durability

  13. TREATMENT OF PCP CONTAINING WASTEWATER USING ANAEROBIC FLUIDIZED BED GAC BIOREACTORS

    EPA Science Inventory

    This study evaluates the use of two anaerobic fluidized-bed granular activated carbon (GAC) bioreactors for treating pentachlorophenol (PCP), one of the major toxic compounds found in wastewaters stemming primarily from wood preserving industries. he reactors are fed synthetic so...

  14. TREATMENT AND PCP CONTAINING WASTEWATER USING ANAEROBIC FLUIDIZED-BED GAC BIOREACTORS

    EPA Science Inventory

    This study evaluates the use of two anaerobic fluidized-bed granular activated carbon (GAC) bioreactors for treating pentachlorophenol (PCP), one of the major toxic compounds found in wastewaters stemming primarily from wood preserving industries. he reactors are fed synthetic so...

  15. EVALUATION OF TRACE ELEMENT RELEASE FROM FLUIDIZED-BED COMBUSTION SYSTEMS

    EPA Science Inventory

    The report gives results of an investigation of four trace elements: lead, beryllium, mercury, and fluorine. The chemical fate of minor and trace elements is important in assessing the environmental impact of the fluidized-bed combustion (FBC) process and, for certain elements, i...

  16. FLUIDIZED BED STEAM REFORMING FOR TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    SciTech Connect

    HEWITT WM

    2011-04-08

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of fluidized bed steam reforming and its possible application to treat and immobilize Hanford low-activity waste.

  17. Pulsed atmospheric fluidized bed combustion. Technical progress report, July 1991--September 1991

    SciTech Connect

    Not Available

    1991-10-01

    The major accomplishments during this reporting period include completion of Task 1 and progression into Phase II, Task 2 design activities. A brief laboratory-scale test was conducted during this reporting period to confirm heat transfer coefficients for various sections of the Pulsed Atmospheric Fluidized bed Combustion (PAFBC) system. The heat transfer coefficient was determined to be approximately 50 Btu/hr ft{sup 2} {degrees}F inside the eductor and tailpipe of the pulse combustor as thin the fluidized bed. well as for the surfaces immersed within the fluidized bed. Communications with potential host sites for the Phase III field demonstration activities continued during this reporting period. These discussions along with discussions with environmental regulatory personnel in the State of Maryland indicate that the throughput of the field demonstration facility should be increased to greater than 36 million Btu/hr. An 8 in. {times} 8 in. fluidized bed unit would be too small to satisfy this requirement; its projected firing rate is only 33 million Btu/hr. Major effort during this reporting period was devoted to assessing the reasonableness of increasing the size of the field test facility from a technical and cost standpoint.

  18. CERAMIC FILTER TESTS AT THE EPA/EXXON PFBC (PRESSURIZED FLUIDIZED BED COAL COMBUSTION) MINIPLANT

    EPA Science Inventory

    The paper describes the performance of the Acurex ceramic bag filter operating at temperatures up to 880C and pressures up to 930 kPa on particulate-laden flue gas from a pressurized fluidized-bed coal combustion (PFBC) unit on a slipstream of gas taken after the second stage cyc...

  19. Soil Chemistry Still Affected 23 Years After Large Application of Fluidized Bed Material

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This study was conducted to assess the movement of arsenic, aluminum, calcium, copper, iron, lead, magnesium, manganese, mercury and zinc in an old apple (Malus domestica Borkh) orchard that received a one time application of 36 kg/ m2 of fluidized bed combustion material (FBCM) 23 years earlier. S...

  20. PARTICULATE EMISSIONS AND CONTROL IN FLUIDIZED-BED COMBUSTION: MODELING AND PARAMETRIC PERFORMANCE

    EPA Science Inventory

    The report discusses a model, developed to describe the physical characteristics of the particulates emitted from fluidized-bed combustion (FBC) systems and to evaluate data on FBC particulate control systems. The model, which describes the particulate emissions profile from FBC,...

  1. PRELIMINARY ENVIRONMENTAL ASSESSMENT OF COAL-FIRED FLUIDIZED-BED COMBUSTION SYSTEMS

    EPA Science Inventory

    The report evaluates potential pollutants which could be generated in coal-fired fluidized-bed combustion (FBC) processes. The primary emphasis is on organic compounds, trace elements, inorganic compounds (other than SO2 and Nox), and particulates. Using available bench scale or ...

  2. PARTICLE FLOW, MIXING, AND CHEMICAL REACTION IN CIRCULATING FLUIDIZED BED ABSORBERS

    EPA Science Inventory

    A mixing model has been developed to simulate the particle residence time distribution (RTD) in a circulating fluidized bed absorber (CFBA). Also, a gas/solid reaction model for sulfur dioxide (SO2) removal by lime has been developed. For the reaction model that considers RTD dis...

  3. A MODEL FOR FINE PARTICLE AGGLOMERATION IN CIRCULATING FLUIDIZED BED ABSORBERS

    EPA Science Inventory

    A model for fine particle agglomeration in circulating fluidized bed absorbers (CFBAS) has been developed. It can model the influence of different factors on agglomeration, such as the geometry of CFBAs, superficial gas velocity, initial particle size distribution, and type of ag...

  4. Experimental development of a two-stage fluidized-bed/cyclonic agglomerating incinerator

    SciTech Connect

    Mensinger, M.C.; Rehmat, A.; Bryan, B.G.; Lau, F.S. ); Shearer, T.L. ); Duggan, P.A. )

    1991-01-01

    The Institute of Gas Technology (IGT) is conducting an experimental program to develop and test through pilot-plant scale of operation, IGT's two-stage fluidized-bed/cyclonic agglomerating incinerator (TSI). The TSI is based on combining the fluidized-bed agglomeration/gasification technology and the cyclonic combustion/incineration technology, which have been developed at IGT over many years. The TSI is a unique and extremely flexible combustor that can operate over a wide range of conditions in the fluidized-bed first stage from low temperature (desorption) to high temperature (agglomeration) including gasification of high-Btu wastes. The TSI can easily and efficiently destroy solid, liquid and gaseous organic wastes, while containing solid inorganic contaminants within an essentially non-leachable glassy matrix, suitable for disposal in an ordinary landfill. This paper presents the results of tests conducted in a batch, fluidized-bed bench-scale unit (BSU) with commercially available clean'' top soil and the same soil spiked with lead and chromium compounds. The objectives of these tests were to determine the operating conditions necessary to achieve soil agglomeration and to evaluate the leaching characteristics of the soil agglomerates formed. 7 refs., 7 figs., 6 tabs.

  5. UTILITY BOILER DESIGN/COST COMPARISON: FLUIDIZED-BED COMBUSTION VS. FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The report gives results of a conceptual design, performance, and cost comparison of utility scale (750-925 MWe) coal-burning power plants employing three alternative technologies: conventional boiler with a stack gas scrubber (CWS), atmospheric-pressure fluidized-bed combustion ...

  6. ENVIRONMENTAL ASSESSMENT OF THE FLUIDIZED-BED COMBUSTION OF COAL: METHODOLOGY AND INITIAL RESULTS

    EPA Science Inventory

    The paper discusses a program being conducted by the U.S. Environmental Protection Agency (EPA), aimed at complete environmental assessment (EA) of the fluidized-bed combustion (FBC) of coal. It reviews the EA methodology being developed by EPA: identification of current technolo...

  7. Catalytic fast pyrolysis of white oak wood in-situ using a bubbling fluidized bed reactor

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Catalytic fast pyrolysis was performed on white oak wood using two zeolite-type catalysts as bed material in a bubbling fluidized bed reactor. The two catalysts chosen, based on a previous screening study, were Ca2+ exchanged Y54 (Ca-Y54) and a proprietary ß-zeolite type catalyst (catalyst M) both ...

  8. Materials performance in coal-fired fluidized-bed combustion environments

    SciTech Connect

    Natesan, K.

    1993-07-01

    Development of cogeneration systems that involve combustion of coal in a fluidized bed for the generation of electricity and process heat has been in progress for a number of years. This paper addresses some of the key components in these systems, materials requirements/performance, and areas where additional effort is needed to improve the viability of these concepts for electric power generation.

  9. TRACE METAL RETENTION WHEN FIRING HAZARDOUS WASTE IN A FLUIDIZED-BED INCINERATOR

    EPA Science Inventory

    The report describes a bench-scale fluidized-bed incinerator that will capture trace metals on the bed material when firing hazardous waste. The design is based on limited tests at an existing laboratory facility. Operating conditions, operating procedures, and equipment design a...

  10. VOC emission control using a Polyad{trademark} fluidized bed adsorption system

    SciTech Connect

    Niezgodski, D.M.

    1996-12-31

    Polyad{trademark} is a patented adsorption process based on fluidized bed technology using macroporous polymer particles as adsorbent. The process and adsorbent were developed during the early 1980`s jointly between Chematur engineering AB (parent company of Weatherly Inc.) and Nobel Chemicals in Sweden. The goals for the development of the Polyad{trademark} process were continuous adsorption/desorption, low energy consumption, ability to handle reactive solvents such as monomers and low sensitivity to high humidity air streams. A major step forward in VOC control occurred when fluidized bed technology was combined with polymeric adsorbents. Fluidized means to blow a gas, for example, air, up through a bed of solid particles which converts the media to a suspended mass that has many properties similar to a liquid. The simplicity, reliability, and low energy consumption of the fluidized bed process results in low operating costs. The low energy requirements come from the low pressure drop achieved in a fluidized bed system, typically 8--10 inches of water for an operating system.

  11. A novel fluidized bed respirometric technique for determination of in situ biofilm kinetics.

    PubMed

    Chowdhury, Nabin; Nakhla, George; Zhu, Jesse

    2012-01-01

    A respirometric approach has been developed to determine heterotrophic biofilm kinetics using fluidized bioparticles--particles with attached biomass. Lava rock particles of 600 microm were used as a biomass carrier medium. The modified respirometer successfully estimates in situ biofilm kinetics of the bioparticles collected from a pilot-scale liquid-solid circulating fluidized bed (LSCFB) bioreactor. The observed maximum specific growth rates (micro(max)) of 3.69 +/- 0.44 d(-1) and biomass yields (Y(H)) of 0.36 +/- 0.03 g COD/g COD in the fluidized bed respirometers were significantly different from the micro(max) of 5.57-5.72 d(-1) and Y(H) of 0.54-0.59 g COD/g COD observed in the conventional respirometric tests for bioparticles and detached biomass. The higher Monod half-saturation coefficient (K(S)) of 186-219mg COD/L observed in the fluidized bed respirometers relative to the 49-58 mg COD/L in the conventional respirometers reveals the presence of mass transfer resistance in the LSCFB despite fluidization. Significantly reduced yields in the fluidized bed respirometers and the estimated maintenance coefficient of 1.16 d(-1) for the particulate biofilm in the LSCFB clearly emphasize that a substantial amount of substrate was utilized for cell maintenance at the low food to microorganism (S/X) ratio of 0.5 g COD/g VSS. PMID:22629617

  12. FIRST TRIALS OF CHEMICALLY ACTIVE FLUIDIZED-BED (CAFB) PILOT PLANT ON COAL

    EPA Science Inventory

    The report gives results of a minirun, carried out on a 0.75-MWe continuous, chemically active fluidized-bed (CAFB) pilot plant during July-August 1976, as part of a program to extend the CAFB process to operate on coal. After 8.5 hours of gasification on Texas lignite and Illino...

  13. ENVIRONMENTAL ASSESSMENT OF SOLID RESIDUES FROM FLUIDIZED-BED FUEL PROCESSING

    EPA Science Inventory

    The report gives results of the first 15 months of an environmental assessment of solid residues generated by fluidized-bed combustion (FBC) of coal and gasification of oil. Included are a literature search, chemical and physical residue characterization, laboratory leaching stud...

  14. ENVIRONMENTAL ASSESMENT OF SOLID RESIDUES FROM FLUIDIZED-BED FUEL PROCESSING

    EPA Science Inventory

    The report gives results of a 2-year study of the environmental assessment of solid residues generated by fluidized-bed combustion (FBC) of coal and gasification of oil. Included are a literature search, chemical and physical residue characterization, laboratory leaching studies,...

  15. Investigation of heat transfer and combustion in the advanced fluidized bed combustor (FBC)

    SciTech Connect

    Dr. Seong W. Lee

    1998-10-01

    The objective of this project is to predict the heat transfer and combustion performance in newly-designed fluidized bed combustor (FBC) and to provide the design guide lines and innovative concept for small-scale boiler and furnace. The major accomplishments are summarized.

  16. Industrial Scale Synthesis of Carbon Nanotubes Via Fluidized Bed Chemical Vapor Deposition: A Senior Design Project

    ERIC Educational Resources Information Center

    Smith, York R.; Fuchs, Alan; Meyyappan, M.

    2010-01-01

    Senior year chemical engineering students designed a process to produce 10 000 tonnes per annum of single wall carbon nanotubes (SWNT) and also conducted bench-top experiments to synthesize SWNTs via fluidized bed chemical vapor deposition techniques. This was an excellent pedagogical experience because it related to the type of real world design…

  17. ANALYSIS OF AN AEROBIC FLUIDIZED BED REACTOR DEGRADING MTBE AND BTEX AT REDUCED EBCTS

    EPA Science Inventory

    The purpose of this study was to investigate the biodegradation of MTBE and BTEX using a fluidized bed reactor (FBR) with granular activated carbon (GAC) as a biological attachment medium. Batch experiments were run to analyze the MTBE and TBA degradation kinetics of the culture ...

  18. PILOT-SCALE ASSESSMENT OF CONVENTIONAL PARTICULATE CONTROL TECHNOLOGY FOR PRESSURIZED FLUIDIZED-BED COMBUSTION EMISSIONS

    EPA Science Inventory

    The report gives results of an evaluation of electrostatic precipitator (ESP) and fabric filter particulate control technology for the EPA/Exxon pressurized fluidized-bed combustion (PFBC) Miniplant in Linden, NJ. EPA's mobile ESP and fabric filter pilot facilities were slipstrea...

  19. The Hydrodynamic Stability of a Fluid-Particle Flow: Instabilities in Gas-Fluidized Beds

    ERIC Educational Resources Information Center

    Liu, Xue; Howley, Maureen A.; Johri, Jayati; Glasser, Benjamin J.

    2008-01-01

    A simplified model of an industrially relevant fluid-particle flow system is analyzed using linear stability theory. Instabilities of the uniform state of a fluidized bed are investigated in response to small flow perturbations. Students are expected to perform each step of the computational analysis, and physical insight into key mechanistic…

  20. QUALITY ASSURANCE OF FLUIDIZED-BED COMBUSTION (FBC) H2SO4 MEASUREMENTS

    EPA Science Inventory

    The report gives results of a study to: evaluate existing data on H2SO4 measurements from fluidized-bed combustion (FBC) processes; determine the true value of the H2SO4 concentration which might have been obtained had the control condensation (Goksoyr/Ross) procedure been used; ...

  1. Dual-Fuel Fluidized Bed Combustor Prototype for Residential Heating: Steady-State and Dynamic Behavior

    NASA Astrophysics Data System (ADS)

    Cammarota, Antonio; Chirone, Riccardo; Miccio, Michele; Sollmene, Roberto; Urcluohr, Massimo

    Fluidized bed combustion of biogenic fuels can be recognized as an attractive option for an ecologically sustainable use of biofuels in residential applications. Nevertheless, biomass combustion in fluidized bed reactors presents some drawbacks that are mainly related to mixing/segregation of fuel particles/volatile matter during devolatilization inside the bed and in the freeboard or to bed agglomeration. A prototype of a 30-50 kWth fluidized bed boiler for residential heating has been designed to burn either a gaseous combustible or a solid biomass fuel or both fuels at the same time. The prototype has been equipped with a gas burner located in the wind-box to optimize the start-up stage of the boiler and with a fluidized bed characterized by a conical geometry ("Gulf Stream" circulation) to improve the mixing of the fuel particles during both devolatilization and char burn-out. The operation of the combustor adopting wood pellets as fuel has been investigated to evaluate their use in residential combustion applications. Steady-state thermally stable regimes of operation have been recognized analyzing both boiler temperatures and gaseous emissions. The optimization of the steady-state operation of the boiler in terms of gaseous emissions has been achieved by varying the nominal thermal power and air excess. An ad-hoc experimental campaign has been carried out to analyze the dynamic performance of the prototype as a response to changes of the demanded thermal power. On the basis of the experimental data, an interpretation of the dynamic behavior of the fluidized bed boiler has been proposed.

  2. Alkali metal vapor removal from pressurized fluidized-bed combustor flue gas. Annual report, October 1979-September 1980

    SciTech Connect

    Johnson, I.; Swift, W.M.; Lee, S.H.D.

    1980-10-01

    In the application of pressurized fluidized-bed combustion (PFBC) to the generation of electricity, hot corrosion of the gas turbine (downstream from the combustor) by alkali metal compounds is a potential problem. The objective of this investigation is to develop a method for the removal of gaseous alkali metal compounds from the high-pressure high-temperature gas from a PFBC before the gas enters the gas turbine. The use of a granular bed filter, with either diatomaceous earth or activated bauxite as the bed material, is under study. Breakthrough data are reported on the sorption of gaseous NaCl by activated bauxite. Results are reported for the regeneration of activated bauxite using water leaching and a thermal swing method.

  3. Alkali metal vapor removal from pressurized fluidized-bed combustor flue gas. Quarterly report, April-June 1980

    SciTech Connect

    Johnson, I.; Swift, W.M.; Lee, S.H.D.; Boyd, W.A.

    1980-07-01

    In the application of pressurized fluidized-bed combustors (PFBC) to the generation of electricity, hot corrosion of gas turbine components by alkali metal compounds is a potential problem. The objective of this investigation is to develop a method for removing these gaseous alkali metal compounds from the high-pressure high-temperature gas from a PFBC before the gas enters the gas turbine. A granular-bed filter, using either diatomaceous earth or activated bauxite as the bed material, is the concept currently being studied. Results are presented for the testing of diatomaceous earth for alkali vapor sorption at 800/sup 0/C and 9-atm pressure, using a simulated flue gas. Activated bauxite sorbent can be regenerated by leaching with water, and the kinetics of the leaching is under study.

  4. Fluidized-Bed Waste-Heat Recovery System development. Semiannual report, 1 August 1982-31 January 1983

    SciTech Connect

    Cole, W.E.; DeSaro, R.; Joshi, C.

    1983-02-01

    The Fluidized-Bed Waste-Heat Recovery (FBWHR) System is designed to preheat this combustion air using the heat available in dirty flue gas streams. In this system, a recirculating medium is heated by the flue gas in a fluidized bed. The hot medium is then removed from the bed and placed in a second fluidized bed where it is fluidized by the combustion air. Through this process, the combustion air is heated. The cooled medium is then returned to the first bed. Initial development of this concept is for the aluminum smelting industry.

  5. Fluidized-Bed Waste-Heat Recovery System development. Semiannual report, 1 August 1981-31 January 1982

    SciTech Connect

    Cole, W. E.; DeSaro, R.; Joshi, C.

    1982-02-01

    The Fluidized-Bed Waste-Heat Recovery (FBWHR) System is designed to preheat this combustion air using the heat available in dirty flue gas streams. In this system, a recirculating medium is heated by the flue gas in a fluidized bed. The hot medium is then removed from the bed and placed in a second fluidized bed where it is fluidized by the combustion air. Through this process, the combustion air is heated. The cooled medium is then returned to the first bed. Initial development of this concept is for the aluminum smelting industry.

  6. One-step preparation of highly dispersed metal-supported catalysts by fluidized-bed MOCVD for carbon nanotube synthesis

    NASA Astrophysics Data System (ADS)

    Xu, Chunbao; Zhu, Jesse

    2004-11-01

    A new technique of fluidized-bed metal-organic chemical vapour deposition (FB-MOCVD) is developed as a one-step method to prepare highly dispersed metal-supported catalysts for carbon nanotube synthesis. By using ultrafine powder of gamma-alumina (70 nm Sauter mean in size) as the support with Fe(CO)5 and Mo(CO)6 as the metal precursors, Fe/Al2O3, Mo/Al2O3 and Fe-Mo/Al2O3 catalysts have been prepared in an FB-MOCVD reactor. Compared with the conventional catalyst-preparation methods such as impregnation, ion exchange, co-precipitation and co-crystallization, the one-step FB-MOCVD technique is advantageous in many aspects. These include eliminating the solid-liquid separation and the subsequent operations of drying and high-temperature calcination/reduction, thus minimizing the aggregation or the crystalline size-growing problem for the supported metal particles caused by these operations. The metal-supported catalysts obtained by FB-MOCVD are characterized with various techniques including ICP-AES, SEM-EDX, XRD and nitrogen isothermal adsorption. Some catalysts are selected and used for carbon nanotube synthesis by CVD from acetylene (C2H2) in a fluidized bed at 650 or 850 °C. The formation of the entangled multi-walled carbon nanotubes (MWNTs), around 50 nm in outer diameter and 10 nm in inner diameter, and several to tens of microns in length, has been confirmed by the TEM and SEM analyses. High CNT selectivity ({\\ge }95{%} ) with the carbon yield ranging widely from about 10% to over 60%, depending on the type of catalyst used and the CNT deposition temperature, has been demonstrated with TGA tests.

  7. Bed hydrodynamics and heat transfer to tubes in the freeboard region of a pressurized fluidized-bed coal combustor

    SciTech Connect

    Sellakumar, K.M.

    1988-01-01

    Various modes of Pressurized Fluidized Bed Combustor part-load operation are analyzed. Bed change is considered to be the most effective of these methods. The need to understand the variation in heat absorption by exposed in-bed tubes immediately above the reducing or increasing bed height has resulted in the pursuit for a clearer understanding of the particle concentration profile and heat transfer mechanisms to the referred tubes. Bubble characteristics in a PFBC with internals are studied in depth. A model for gas flow through dense and bubble phases is developed. Model results are compared with the limited experimental results available in literature. For both atmospheric and pressurized fluidized bed combustors, the deviation from the two phase theory is highlighted; and this simple model approach has evolved a procedure to quantify gas flows in different streams which was thus far available only qualitatively. The dense phase velocity is found to be much more than the minimum fluidization velocity. A theoretical model for particle efflux from the bed top surface has been evolved. An empirical model has also been developed for elutriant flux above the Transport Disengagement Height, the concentration of fines in the efflux material, superficial velocity in the freeboard, and mean particle terminal velocity have appeared to be the major factors influencing the carry over. The model developed using the data form a smaller rectangular rest rig was tested satisfactorily with the limited data from a larger as well as a similar size circular unit. If the particulate loading profile above the bed surface is known, then the heat transfer to the heat exchanger surfaces may be obtained from the available correlations.

  8. High-sulfate, high-chemical oxygen demand wastewater treatment using aerated methanogenic fluidized beds

    SciTech Connect

    Zitomer, D.H.; Shrout, J.D.

    2000-02-01

    Many industrial wastewaters have both high organic pollution and sulfate (SO{sub 4}{sup {minus}2}) concentrations. Although biological conversion of organics to methane may be an economical chemical oxygen demand (COD) removal option, significant inhibition of methane production results from reduction of SO{sub 4}{sup {minus}2} to hydrogen sulfide (H{sub 2}S), which is inhibitory to methanogenic microorganisms. Therefore, sulfate-containing wastewater is often not amenable to conventional anaerobic treatment. Recently, limited aeration of recycle flow to hybrid and baffled reactors has been used to treat this wastewater and has been shown to reduce aqueous H{sub 2}S concentrations by causing production of uninhibitory sulfur (S{degree}) and thiosulfate (S{sub 2}O{sub 3}{sup {minus}2}) as well as gas stripping volatile H{sub 2}S. In this study, directly aerated methanogenic fluidized bed reactors (FBRs) achieved increased methane production compared to strictly anaerobic FBRs treating high-sulfate wastewater. Oxygen transfer satisfying up to 28% of the COD load resulted in maximum specific oxygen utilization rates of 0.20 mg oxygen/g volatile solids{center{underscore}dot}min, with significant, concomitant methane production. Under typically inhibitory SO{sub 4}{sup {minus}2} loading, higher aeration caused increased effluent SO{sub 4}{sup {minus}2}, increased H{sub 2}S mass in the offgas, and lower reactor H{sub 2}S concentration. As a result, COD removal increased from 25% for a strictly anaerobic FBR to 87% for an aerated FBR. In addition, aerated systems required significantly less alkalinity supplementation to maintain a pH value of 7, ostensibly because of stripping of acidic carbon dioxide. The potential pH increase associated with aeration also shifts sulfide speciation to less toxic disulfide. Direct, limited aeration of methanogenic FBRs is described as a method for increased COD removal when treating high-COD, high-sulfate wastewater.

  9. Extracting Oxygen from Lunar Simulant Using a Transparent Furnace Pulsed Fluidized Bed

    NASA Technical Reports Server (NTRS)

    Oryshchyn, L.; Paz, A.; Lee, K.; Reddington, M.

    2010-01-01

    In the event that humans return to the moon, utilizing the local materials will be beneficial for extended stays. Rather than transporting resources, such as oxygen, from Earth, NASA is investigating methods of extracting it from lunar regolith. One promising process is hydrogen reduction. In the hydrogen reduction process, lunar regolith is heated to 1000 C in the presence of hydrogen. The iron oxide (Fe-O) bonds, found in lunar material, are broken and the hydrogen attracts the oxygen to produce water vapor [Allen et al., 1996]. FeO + H2 (right arrow) Fe +H2O. The water vapor is then captured, cleaned, and electrolyzed. The hydrogen is recycled back to the reduction process and the oxygen is stored until consumed by an end user (propulsion, life support, etc.). To obtain a good oxygen yield, the majority of lunar regolith must be exposed to the hydrogen gas and have a high rate of heat transfer from heat source to particle. This is achieved with good solids mixing via fluidization or mechanical agitation. In Generation II of the ROxygen program, the ROxygen Team at Johnson Space Center (JSC) investigated the feasibility of gas only pulsed fluidization as the only means to mix synthetic lunar regolith (simulant) at high temperatures. Fluidized beds have been used in industry to effectively process powders for decades. They consist of gas flowing upward through a bed of particles. The stirring action continuously moves the grains around to achieve uniform mixing of gas, solids, and heat [Geldart, 1986]. A transparent furnace unit was developed by Thoughventions Unlimited LLC (TvU) to aid in the qualitative observation of the fluidization behavior at high temperatures. Multipoint thermocouples and pressure sensors provided quantitative information regarding the quality of mixing. The water produced was measured using humidity sensors and captured using a NASA designed and built condenser. Once the simulant was processed, pneumatically transporting the 'hot' simulant

  10. Volatilization of the heavy metals during circulating fluidized bed combustion of forest residue

    SciTech Connect

    Lind, T.; Kauppinen, E.I.; Valmari, T.; Sfiris, G.; Nilsson, K.; Maenhaut, W.

    1999-02-01

    Increasing interest in using biomass for energy production has created a need to establish a method for its sustainable utilization. During combustion, the inorganic incombustible species in the biomass are converted into ash. The environmental impact on the heavy metals contained in the combustion product ash depends on the speciation of the heavy metals and the size distributions of the heavy metals in the ash. Therefore, the behavior of cadmium, lead, copper, and zinc was studied experimentally during circulating fluidized bed combustion (CFBC) of Swedish forest residue. The size distributions and concentrations of the heavy metals in the fly ash particles and in the gas phase were determined by low-pressure impacts and filters upstream of the convective back pass at 830 C. Downstream of the convective back pass at T = 150 C, the size distributions were determined. The fly ash from CFBC was found to contain two separate particle classes. Fine particles consisted mainly of KCl, and coarse particles contained as major elements Ca and Si. Major fraction of all the studied heavy metals were found in the coarse fly ash particles at location 1 at 830 C; 7--26% of Pb, 24--27% of Cu, 1--8% of Cd, and less than 1% of Zn were found in the gas phase. The gas-to-particle conversion route for Cd, Pb, and Cu was found by chemical surface reaction, probably with silicates. None of the studied heavy metals were enriched in the fine particles at the inlet of the electrostatic precipitator.

  11. Coal slurry solids/coal fluidized bed combustion by-product mixtures as plant growth media

    USGS Publications Warehouse

    Darmody, R.G.; Green, W.P.; Dreher, G.B.

    1998-01-01

    Fine-textured, pyritic waste produced by coal cleaning is stored in slurry settling ponds that eventually require reclamation. Conventionally, reclamation involves covering the dewatered coal slurry solids (CSS) with 1.3 m of soil to allow plant growth and prevent acid generation by pyrite oxidation. This study was conducted to determine the feasiblity of a less costly reclamation approach that would eliminate the soil cover and allow direct seeding of plants into amended CSS materials. Potential acidity of the CSS would be neutralized by additions of fluidized-bed combustion by-product (FBCB), an alkaline by-product of coal combustion. The experiment involved two sources of CSS and FBCB materials from Illinois. Birdsfoot trefoil (Lotus corniculatus L.), tall fescue (Festuca arundinacea Schreb.), and sweet clover (Melilotus officinalis (L.) Lam.) were seeded in the greenhouse into pots containing mixtures of the materials. CSS-1 had a high CaCO3:FeS2 ratio and needed no FBCB added to compensate for its potential acidity. CSS-2 was mixed with the FBCB materials to neutralize potential acidity (labeled Mix A and B). Initial pH was 5.6, 8.8, and 9.2 for the CSS-1, Mix A, and Mix B materials, respectively. At the end of the 70-day experiment, pH was 5.9 for all mixtures. Tall fescue and sweet clover grew well in all the treatments, but birdsfoot trefoil had poor emergence and survival. Elevated tissue levels of B, Cd, and Se were found in some plants. Salinity, low moisture holding capacity, and potentially phytotoxic B may limit the efficacy of this reclamation method.

  12. Pressurized fluidized-bed hydroretorting of Eastern oil shales oil dedusting

    SciTech Connect

    Lau, F.S. ); Gidaspow, D.; Jayaswal, U.; Wasan, D.T. )

    1991-11-01

    This Topical Report on Shale Oil Dedusting'' presents the results of a research program conducted by the Illinois Institute of Technology (IIT, Chicago) to determine the suitability and effectiveness of the lamella electrosettler -- a novel solid-liquid separation device -- for removing fine shale particles from shale oil via the application of an electric field. The work was conducted by IIT from November 1989 through December 1990 as a subcontractor to the Institute of Gas Technology. The overall objective of the larger program was to develop the Pressurized Fluidized-Bed Hydroretorting (PFH) Process for EasternOil Shales.'' The subtask undertaken by IIT was part of a larger task entitled Testing of Process Improvement Concepts.'' The lamella electrosettler has been shown to be an effective method for separating fine particulate (including colloidal) matter from a liquid using the application of an electric field. Using the walls of the settler as electrodes and during continuous operation, solids migrate preferentially toward one of the electrodes and become concentrated in the refuse stream. The product stream is clarified of particulates. The success of the process depends upon the physical properties of the solids and liquids being tested. A sample with a high specific conductance is not suitable for separation in the lamella electrosettler. The liquid begins to heat up under the influence of the electric field and, eventually, may short. Also, under these conditions, the particles cannot maintain a charge. The high conductivity of the shale oil samples tested rendered them unsuitable for further testing in the lamella electrosettler.

  13. Analysis/control of in-bed tube erosion phenomena in the fluidized bed combustion system. Final technical report

    SciTech Connect

    Lee, Seong W.

    1996-11-01

    Research is presented on erosion and corrosion of fluidized bed combustor component materials. The characteristics of erosion of in-bed tubes was investigated. Anti-corrosion measures were also evaluated.

  14. Pressure fluctuations as a diagnostic tool for fluidized beds. Technical progress report, April 1--June 30, 1995

    SciTech Connect

    Brown, R.C.

    1995-07-14

    The first phase of experimentation for the comprehensive similitude study on the two laboratory scale cold-model circulating fluidized beds has been completed. This first phase required the acquisition and analysis of pressure fluctuation data from a 2.0 inch diameter pressurized circulating fluidized bed. The second phase required the matching of each of the 20 experiments in a cold-model twice the size of the smaller 2.0 inch circulating fluidized bed model using similitude relations. Problems of excessive electrostatic buildup were encountered in this second phase. To alleviate these problems, the large model had to be redesigned and reconstructed. The focus of the research this past quarter has been devoted to these modifications. Currently, the new sections have been constructed and the modified circulating fluidized bed is in the process of reassembly. Two related projects were undertaken while the large circulating fluidized bed model was being modified. A bubbling bed was constructed such that pressure fluctuation data could be measured in both bubbling and turbulent fluidization regimes. The purpose of such tests was to relate pressure fluctuation structure in the lower sections of the circulating fluidized bed with phenomena observed in bubbling/turbulent regimes. Two probes designed to measure heat transfer coefficients in the large and small circulating fluidized bed models were completed and initially tested under bubbling bed conditions. These tests insured the validity and accuracy of the bed to surface heat transfer coefficient measurement. The two probes were constructed as an additional means of validating similitude relations in circulating fluidized beds in addition to pressure fluctuations.

  15. West Virginia Geological Survey's role in siting fluidized bed combustion facilities

    USGS Publications Warehouse

    Smith, C.J.; King, Hobart M.; Ashton, K.C.; Kirstein, D.S.; McColloch, G.H.

    1989-01-01

    A project is presented which demonstrates the role of geology in planning and siting a fluidized bed combustion facility. Whenever a project includes natural resource utilization, cooperation between geologists and design engineers will provide an input that could and should save costs, similar to the one stated in our initial premise. Regardless of whether cost reductions stem from a better knowledge of fuel and sorbent availabilities, or a better understanding of the local hydrology, susceptibility to mine-subsidence, or other geologic hazards, the geological survey has a vital role in planning. Input to planning could help the fluidized-bed developer and design-engineer solve some economic questions and stretch the financial resources at their disposal.

  16. Measurements of microwave transmission characteristics through various configurations of fluidized bed materials

    SciTech Connect

    Not Available

    1980-05-01

    The feasibility of developing a microwave diagnostic system for measurement of bubbles in a fluidized bed combustion system has been experimentally investigated. Experiments were performed in a simple waveguide geometry, using microwave frequencies from 2.4 to 3.9 GHz. Styrofoam spacers were used to simulate bubbles in bed materials, such as Greer limestone. The results show that it is feasible to develop a diagnostic system based on microwave transmission through a system consisting of gaps in a limestone media, such as a fluidized bed. The gap has been shown to perturb the transmitted power, and to be very sensitive to bubble and bed material dimensions. Resonance effects are shown to occur when dimensions are integer multiples of a quarter wavelength.

  17. Contribution of hydrodynamic characteristics on the performance of an aerobic biofilm conical fluidized bed.

    PubMed

    Zhou, D; Bi, X T; Dong, S

    2011-01-01

    The performance of a conical fluidized bed (TFB) bioreactor, including the biofilm thickness, microbial space density, microbial cell matrix and its efficiency for COD degradation at a bed expansion ratio of 14 to 90%, was studied and compared with a cylindrical fluidized bed (CFB) bioreactor. The hydrodynamic characteristics of the TFB, especially the internal-circulation of bioparticles associated with its unique tapered geometry of the bed, created a much more uniform axial distribution of the bioparticles, leading to the formation of thinner and more compacted biofilms in the TFB compared to that in the CFB. The thinner biofilm in the TFB tended to be stable and possessed more than 6 times of microbial population density compared to the CFB. As a result, thinner biofilms in the TFB contributed to a higher COD removal efficiency, which remained at over 95% at operated expansion ratios, about 15 to 25% higher than that in the CFB. PMID:21436551

  18. Fluctuations, Stratification and Stability in a Liquid Fluidized Bed at Low Reynolds Number

    NASA Technical Reports Server (NTRS)

    Segre, P. N.; McClymer, J. P.

    2004-01-01

    The sedimentation dynamics of extremely low polydispersity, non-colloidal, particles are studied in a liquid fluidized bed at low Reynolds number, Re much less than 1. When fluidized, the system reaches a steady state, defined where the local average volume fraction does not vary in time. In steady state, the velocity fluctuations and the particle concentrations are found to strongly depend on height. Using our results, we test a recently developed stability model for steady state sedimentation. The model describes the data well, and shows that in steady state there is a balancing of particle fluxes due to the fluctuations and the concentration gradient. Some results are also presented for the dependence of the concentration gradient in fluidized beds on particle size; the gradients become smaller as the particles become larger and fewer in number.

  19. Preliminary market assessment of fluidized-bed waste-heat recovery technology

    SciTech Connect

    Campos, F.T.; Fey, C.L.; Grogan, P.J.; Klein, N.P.

    1980-06-01

    A preliminary assessment of fluidized-bed waste-heat recovery (FBWHR) system market potential is presented with emphasis on the factors influencing industrial acceptability. Preliminary market potential areas are identified based on the availability of waste heat. Trends in energy use are examined to see the effect they might have on these market potential areas in the future. Focus groups interviews are used to explore important factors in the industrial decision-making process. These important factors are explored quantitatively in a survey of industrial plant engineers. The survey deals with the waste-heat boiler configuration of the FBWHR system. Results indicate market acceptance of the fluidized-bed waste-heat boiler could be quite low.

  20. Reduced Order Model of a Spouted Fluidized Bed Utilizing Proper Orthogonal Decomposition

    NASA Astrophysics Data System (ADS)

    Beck-Roth, Stephanie R.

    2011-07-01

    A reduced order model utilizing proper orthogonal decomposition for approximation of gas and solids velocities as well as pressure, solids granular temperature and gas void fraction for use in multiphase incompressible fluidized beds is developed and presented. The methodology is then tested on data representing a flat-bottom spouted fluidized bed and comparative results against the software Multiphase Flow with Interphase eXchanges (MFIX) are provided. The governing equations for the model development are based upon those implemented in the (MFIX) software. The three reduced order models explored are projective, extrapolative and interpolative. The first is an extension of the system solution beyond an original time sequence. The second is a numerical approximation to a new solution based on a small selected parameter deviation from an existing CFD data set. Finally an interpolative methodology approximates a solution between two existing CFD data sets both which vary a single parameter.