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Sample records for fluidized-bed column method

  1. Methods of forming a fluidized bed of circulating particles

    SciTech Connect

    Marshall, Douglas W.

    2011-05-24

    There is disclosed an apparatus for forming a fluidized bed of circulating particles. In an embodiment, the apparatus includes a bottom portion having a sidewall, the sidewall defining a curvilinear profile, and the bottom portion configured to contain a bed of particles; and a gas inlet configured to produce a column of gas to carry entrained particles therein. There is disclosed a method of forming a fluidized bed of circulating particles. In an embodiment, the method includes positioning particles within a bottom portion having a sidewall, the sidewall defining a curvilinear profile; producing a column of gas directed upwardly through a gas inlet; carrying entrained particles in the column of gas to produce a fountain of particles over the fluidized bed of circulating particles and subside in the particle bed until being directed inwardly into the column of gas within the curvilinear profile.

  2. Staged fluidized bed

    DOEpatents

    Mallon, R.G.

    1983-05-13

    The invention relates to oil shale retorting and more particularly to staged fluidized bed oil shale retorting. Method and apparatus are disclosed for narrowing the distribution of residence times of any size particle and equalizing the residence times of large and small particles in fluidized beds. Particles are moved up one fluidized column and down a second fluidized column with the relative heights selected to equalize residence times of large and small particles. Additional pairs of columns are staged to narrow the distribution of residence times and provide complete processing of the material.

  3. Spectral methods applied to fluidized bed combustors. Final report

    SciTech Connect

    Brown, R.C.; Christofides, N.J.; Junk, K.W.; Raines, T.S.; Thiede, T.D.

    1996-08-01

    The objective of this project was to develop methods for characterizing fuels and sorbents from time-series data obtained during transient operation of fluidized bed boilers. These methods aimed at determining time constants for devolatilization and char burnout using carbon dioxide (CO{sub 2}) profiles and from time constants for the calcination and sulfation processes using CO{sub 2} and sulfur dioxide (SO{sub 2}) profiles.

  4. Method for using fast fluidized bed dry bottom coal gasification

    DOEpatents

    Snell, George J.; Kydd, Paul H.

    1983-01-01

    Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500.degree.-1850.degree. F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solids are returned through an injection nozzle together with additional steam and oxygen-containing gas to an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges from about 3-15 ft/sec and is maintained at 1600.degree.-200.degree. F. temperature. This gasification arrangement provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

  5. Method of feeding particulate material to a fluidized bed

    DOEpatents

    Borio, Richard W.; Goodstine, Stephen L.

    1984-01-01

    A centrifugal spreader type feeder that supplies a mixture of particulate limestone and coal to the top of a fluidized bed reactor having a flow of air upward therethrough. Large particles of particulate matter are distributed over the upper surface of the bed to utilize the natural mixing within the bed, while fine particles are adapted to utilize an independent feeder that separates them from the large particles and injects them into the bed.

  6. Fluidized bed and method and system for gas component capture

    DOEpatents

    Krutka, Holly; Wilson, Cody; Starns, Travis

    2016-05-31

    The present disclosure is directed to a process that allows dry sorbents to remove a target constituent, such as carbon dioxide (CO.sub.2), from a gas stream. A staged fluidized bed separator enables gas and sorbent to move in opposite directions. The sorbent is loaded with target constituent in the separator. It is then transferred to a regenerator where the target constituent is stripped. The temperature of the separator and regenerator are controlled. After it is removed from the regenerator, the sorbent is then transferred back to the separator.

  7. A 2.5D Computational Method to Simulate Cylindrical Fluidized Beds

    SciTech Connect

    Li, Tingwen; Benyahia, Sofiane; Dietiker, Jeff; Musser, Jordan; Sun, Xin

    2015-02-17

    In this paper, the limitations of axisymmetric and Cartesian two-dimensional (2D) simulations of cylindrical gas-solid fluidized beds are discussed. A new method has been proposed to carry out pseudo-two-dimensional (2.5D) simulations of a cylindrical fluidized bed by appropriately combining computational domains of Cartesian 2D and axisymmetric simulations. The proposed method was implemented in the open-source code MFIX and applied to the simulation of a lab-scale bubbling fluidized bed with necessary sensitivity study. After a careful grid study to ensure the numerical results are grid independent, detailed comparisons of the flow hydrodynamics were presented against axisymmetric and Cartesian 2D simulations. Furthermore, the 2.5D simulation results have been compared to the three-dimensional (3D) simulation for evaluation. This new approach yields better agreement with the 3D simulation results than with axisymmetric and Cartesian 2D simulations.

  8. Comparison of attrition test methods: ASTM standard fluidized bed vs jet cup

    SciTech Connect

    Zhao, R.; Goodwin, J.G. Jr.; Jothimurugesan, K.; Spivey, J.J.; Gangwal, S.K.

    2000-05-01

    Attrition resistance is one of the key design parameters for catalysts used in fluidized-bed and slurry phase types of reactors. The ASTM fluidized-bed test has been one of the most commonly used attrition resistance evaluation methods; however, it requires the use of 50 g samples--a large amount for catalyst development studies. Recently a test using the jet cup requiring only 5 g samples has been proposed. In the present study, two series of spray-dried iron catalysts were evaluated using both the ASTM fluidized-bed test and a test based on the jet cup to determine this comparability. It is shown that the two tests give comparable results. This paper, by reporting a comparison of the jet-cup test with the ASTM standard, provides a basis for utilizing the more efficient jet cup with confidence in catalyst attrition studies.

  9. Fluidized bed reactor utilizing a plate support and method of operating the reactor

    SciTech Connect

    Korenberg, J.

    1984-10-09

    A bed support, and a fluidizing bed reactor incorporating the bed support, the bed support including a horizontal support surface with a centrally disposed conduit for removing tramp material and/or agglomerated material from the reactor. The horizontal support surface has fluidizing air source jet nozzles for directing pressurized air toward the area above the conduit. In a first embodiment, the conduit has downwardly diverging walls. In a second embodiment, the horizontal support surface further includes a bar grate having central fluidizing air source jet nozzles positioned within the conduit. The method of operating the fluidized bed reactor includes directing pressurized air at an angle to the horizontal support surface both for fluidizing the bed and for moving the tramp material and/or agglomerated material toward the conduit for removal from the reactor through the conduit.

  10. Phase shift method to estimate solids circulation rate in circulating fluidized beds

    SciTech Connect

    Ludlow, James Christopher; Panday, Rupen; Shadle, Lawrence J.

    2013-01-01

    While solids circulation rate is a critical design and control parameter in circulating fluidized bed (CFB) reactor systems, there are no available techniques to measure it directly at conditions of industrial interest. Cold flow tests have been conducted at NETL in an industrial scale CFB unit where the solids flow has been the topic of research in order to develop an independent method which could be applied to CFBs operating under the erosive and corrosive high temperatures and pressures of a coal fired boiler or gasifier. The dynamic responses of the CFB loop to modest modulated aeration flows in the return leg or standpipe were imposed to establish a periodic response in the unit without causing upset in the process performance. The resulting periodic behavior could then be analyzed with a dynamic model and the average solids circulation rate could be established. This method was applied to the CFB unit operated under a wide range of operating conditions including fast fluidization, core annular flow, dilute and dense transport, and dense suspension upflow. In addition, the system was operated in both low and high total solids inventories to explore the influence of inventory limiting cases on the estimated results. The technique was able to estimate the solids circulation rate for all transport circulating fluidized beds when operating above upper transport velocity, U{sub tr2}. For CFB operating in the fast fluidized bed regime (i.e., U{sub g}< U{sub tr2}), the phase shift technique was not successful. The riser pressure drop becomes independent of the solids circulation rate and the mass flow rate out of the riser does not show modulated behavior even when the riser pressure drop does.

  11. Method of burning sulfur-containing fuels in a fluidized bed boiler

    DOEpatents

    Jones, Brian C.

    1982-01-01

    A method of burning a sulfur-containing fuel in a fluidized bed of sulfur oxide sorbent wherein the overall utilization of sulfur oxide sorbent is increased by comminuting the bed drain solids to a smaller average particle size, preferably on the order of 50 microns, and reinjecting the comminuted bed drain solids into the bed. In comminuting the bed drain solids, particles of spent sulfur sorbent contained therein are fractured thereby exposing unreacted sorbent surface. Upon reinjecting the comminuted bed drain solids into the bed, the newly-exposed unreacted sorbent surface is available for sulfur oxide sorption, thereby increasing overall sorbent utilization.

  12. Apparatus, components and operating methods for circulating fluidized bed transport gasifiers and reactors

    DOEpatents

    Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

    2015-02-24

    The improvements proposed in this invention provide a reliable apparatus and method to gasify low rank coals in a class of pressurized circulating fluidized bed reactors termed "transport gasifier." The embodiments overcome a number of operability and reliability problems with existing gasifiers. The systems and methods address issues related to distribution of gasification agent without the use of internals, management of heat release to avoid any agglomeration and clinker formation, specific design of bends to withstand the highly erosive environment due to high solid particles circulation rates, design of a standpipe cyclone to withstand high temperature gasification environment, compact design of seal-leg that can handle high mass solids flux, design of nozzles that eliminate plugging, uniform aeration of large diameter Standpipe, oxidant injection at the cyclone exits to effectively modulate gasifier exit temperature and reduction in overall height of the gasifier with a modified non-mechanical valve.

  13. Fluidized bed quenching technology

    SciTech Connect

    Reynoldson, R.

    1996-12-31

    The use of fluidized beds for quenching ferrous materials is outlined and compared with the more traditional techniques commonly used in the heat treatment industry. The use of fluidized bed quenching to control distortion of metal parts is also discussed. A case study is provided to illustrate a practical application of fluidized bed quenching.

  14. Method and apparatus for improving heat transfer in a fluidized bed

    DOEpatents

    Lessor, Delbert L.; Robertus, Robert J.

    1990-01-01

    An apparatus contains a fluidized bed that includes particles of different triboelectrical types, each particle type acquiring an opposite polarity upon contact. The contact may occur between particles of the two types or between particles of etiher type and structure or fluid present in the apparatus. A fluidizing gas flow is passed through the particles to produce the fluidized bed. Immersed within the bed are electrodes. An alternating EMF source connected to the electrodes applies an alternating electric field across the fluidized bed to cause particles of the first type to move relative to particles of the second type and relative to the gas flow. In a heat exchanger incorporating the apparatus, the electrodes are conduits conveying a fluid to be heated. The two particle types alternately contact each conduit to transfer heat from a hot gas flow to the second fluid within the conduit.

  15. Development of a new method for improving load turndown in fluidized bed combustors: Final report

    SciTech Connect

    Brown, R.C.

    1988-12-01

    The objective of this research was to investigate a new concept in fluidized bed design that improves load turndown capability. This improvement is accomplished by independently controlling heat transfer and combustion in the combustor. The design consists of two fluidized beds, one central and one annular. The central bed serves as the combustion bed. The annular bed is fluidized separately from the combustion bed and its level of fluidization determine the overall heat transfer rate from the combustion bed to the surrounding water jacket. Early theoretical considerations suggested a load turndown exceeding ten was possible for this design. This research consisted of three major phases: development of a computational model to predict heat transfer in the two-bed combustor, heat transfer measurements in hot-and-cold flow models of the combustor, and combustion tests in an optimally designed combustor. The computation model was useful in selecting the design of the combustor. Annular bed width and particle sizes were chosen with the aid of the model. The heat transfer tests were performed to determine if the existing correlations for fluidized bed heat transfer coefficients were sufficiently accurate for high aspect ratio fluidized beds (such as the annular bed in the combustor). Combustion tests were performed in an optimally designed combustor. Three fuel forms were used: double screened, crushed coal, coal-water-limestone mixtures (CWLM), and coal-limestone briquettes. 18 refs., 30 figs., 8 tabs.

  16. Fluidized bed calciner apparatus

    DOEpatents

    Owen, Thomas J.; Klem, Jr., Michael J.; Cash, Robert J.

    1988-01-01

    An apparatus for remotely calcining a slurry or solution feed stream of toxic or hazardous material, such as ammonium diurante slurry or uranyl nitrate solution, is disclosed. The calcining apparatus includes a vertical substantially cylindrical inner shell disposed in a vertical substantially cylindrical outer shell, in which inner shell is disposed a fluidized bed comprising the feed stream material to be calcined and spherical beads to aid in heat transfer. Extending through the outer and inner shells is a feed nozzle for delivering feed material or a cleaning chemical to the beads. Disposed in and extending across the lower portion of the inner shell and upstream of the fluidized bed is a support member for supporting the fluidized bed, the support member having uniform slots for directing uniform gas flow to the fluidized bed from a fluidizing gas orifice disposed upstream of the support member. Disposed in the lower portion of the inner shell are a plurality of internal electric resistance heaters for heating the fluidized bed. Disposed circumferentially about the outside length of the inner shell are a plurality of external heaters for heating the inner shell thereby heating the fluidized bed. Further, connected to the internal and external heaters is a means for maintaining the fluidized bed temperature to within plus or minus approximately 25.degree. C. of a predetermined bed temperature. Disposed about the external heaters is the outer shell for providing radiative heat reflection back to the inner shell.

  17. Hybrid fluidized bed combuster

    DOEpatents

    Kantesaria, Prabhudas P.; Matthews, Francis T.

    1982-01-01

    A first atmospheric bubbling fluidized bed furnace is combined with a second turbulent, circulating fluidized bed furnace to produce heat efficiently from crushed solid fuel. The bed of the second furnace receives the smaller sizes of crushed solid fuel, unreacted limestone from the first bed, and elutriated solids extracted from the flu gases of the first bed. The two-stage combustion of crushed solid fuel provides a system with an efficiency greater than available with use of a single furnace of a fluidized bed.

  18. Method of removing sulfur emissions from a fluidized-bed combustion process

    DOEpatents

    Vogel, Gerhard John; Jonke, Albert A.; Snyder, Robert B.

    1978-01-01

    Alkali metal or alkaline earth metal oxides are impregnated within refractory support material such as alumina and introduced into a fluidized-bed process for the combustion of coal. Sulfur dioxide produced during combustion reacts with the metal oxide to form metal sulfates within the porous support material. The support material is removed from the process and the metal sulfate regenerated to metal oxide by chemical reduction. Suitable pore sizes are originally developed within the support material by heat-treating to accommodate both the sulfation and regeneration while still maintaining good particle strength.

  19. Fluidized-bed development at JPL

    NASA Technical Reports Server (NTRS)

    Hsu, G.

    1986-01-01

    Silicon deposition on silicon seed particles by silane pyrolysis in a fluidized bed reactor (FBR) was investigated as a low cost, high throughput method to produce high purity polysilicon for solar cell applications. The emphasis of the research is fundamental understanding of fluidized bed silicon deposition. The mechanisms involved were modeled as a six-path process: heterogeneous deposition; homogeneous decomposition; coalescence; coagulation; scavenging; and chemical vapor deposition growth on fines.

  20. Fluidized bed coal desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.

    1983-01-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  1. Pressurized fluidized bed reactor and a method of operating the same

    DOEpatents

    Isaksson, Juhani

    1996-01-01

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine.

  2. Large-Scale Simulations of Realistic Fluidized Bed Reactors using Novel Numerical Methods

    NASA Astrophysics Data System (ADS)

    Capecelatro, Jesse; Desjardins, Olivier; Pepiot, Perrine; National Renewable Energy Lab Collaboration

    2011-11-01

    Turbulent particle-laden flows in the form of fluidized bed reactors display good mixing properties, low pressure drops, and a fairly uniform temperature distribution. Understanding and predicting the flow dynamics within the reactor is necessary for improving the efficiency, and providing technologies for large-scale industrialization. A numerical strategy based on an Eulerian representation of the gas phase and Lagrangian tracking of the particles is developed in the framework of NGA, a high- order fully conservative parallel code tailored for turbulent flows. The particles are accounted for using a point-particle assumption. Once the gas-phase quantities are mapped to the particle location a conservative, implicit diffusion operation smoothes the field. Normal and tangential collisions are handled via soft-sphere model, modified to allow the bed to reach close packing at rest. The pressure drop across the bed is compared with theory to accurately predict the minimum fluidization velocity. 3D simulations of the National Renewable Energy Lab's 4-inch reactor are then conducted. Tens of millions of particles are tracked. The reactor's geometry is modeled using an immersed boundary scheme. Statistics for volume fraction, velocities, bed expansion, and bubble characteristics are analyzed and compared with experimental data.

  3. Pressurized fluidized bed reactor and a method of operating the same

    DOEpatents

    Isaksson, J.

    1996-02-20

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine. 1 fig.

  4. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, A.G.; Patel, J.G.

    1987-05-12

    An apparatus and process are disclosed for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance. 2 figs.

  5. Apparatus for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1987-05-12

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  6. Control methods for mitigating biomass ash-related problems in fluidized beds.

    PubMed

    Vamvuka, D; Zografos, D; Alevizos, G

    2008-06-01

    Embodiment of biomass combustion technologies in the Cretan energy system will play an important role and will contribute to the local development. The main biomass fuels of Crete are the agricultural residues olive kernel and olive tree wood. Future applications of these biofuels may create, among others, operational problems related to ash effects. In this regard, the thermal behavior of the ashes during lab-scale fluidized bed combustion tests was examined, in terms of slagging/fouling and agglomeration of bed material. Control methodologies for mitigating ash problems were applied, such as leaching the raw fuels with water and using different mineral additives during combustion. The ashes and the bed material were characterized in terms of mineralogical, chemical and morphological analyses and the slagging/fouling and agglomeration propensities were determined. The results showed that fly ashes were rich in Ca, Si and Fe minerals and contained substantial amounts of alkali, falling within the range of "certain or probable slagging/fouling". Leaching of the raw fuels with water resulted in a significant reduction of the problematic elements K, Na, Cl and S in the fly ashes. The use of fuel additives decreased the concentrations of alkali and iron minerals in the fly ashes. With clay additives calcium compounds were enriched in the bottom ash, while with carbonate additives they were enriched in the fly ash. Fuel additives or water leaching reduced the slagging/fouling potential due to alkali. Under the conditions of the combustion tests, no signs of ash deposition or bed agglomeration were noticed. PMID:17826986

  7. Fluidized-bed combustion

    SciTech Connect

    Botros, P E

    1990-04-01

    This report describes the activities of the Morgantown Energy Technology Center's research and development program in fluidized-bed combustion from October 1, 1987, to September 30, 1989. The Department of Energy program involves atmospheric and pressurized systems. Demonstrations of industrial-scale atmospheric systems are being completed, and smaller boilers are being explored. These systems include vortex, multi-solid, spouted, dual-sided, air-cooled, pulsed, and waste-fired fluidized-beds. Combustion of low-rank coal, components, and erosion are being studied. In pressurized combustion, first-generation, combined-cycle power plants are being tested, and second-generation, advanced-cycle systems are being designed and cost evaluated. Research in coal devolatilization, metal wastage, tube corrosion, and fluidization also supports this area. 52 refs., 24 figs., 3 tabs.

  8. Fluidized bed charcoal particle production system

    SciTech Connect

    Sowards, N.K.

    1985-04-09

    A fluidized bed charcoal particle production system, including apparatus and method, wherein pieces of combustible waste, such as sawdust, fragments of wood, etc., are continuously disposed within a fluidized bed of a pyrolytic vessel. Preferably, the fluidized bed is caused to reach operating temperatures by use of an external pre-heater. The fluidized bed is situated above an air delivery system at the bottom of the vessel, which supports pyrolysis within the fluidized bed. Charcoal particles are thus formed within the bed from the combustible waste and are lifted from the bed and placed in suspension above the bed by forced air passing upwardly through the bed. The suspended charcoal particles and the gaseous medium in which the particles are suspended are displaced from the vessel into a cyclone mechanism where the charcoal particles are separated. The separated charcoal particles are quenched with water to terminate all further charcoal oxidation. The remaining off-gas is burned and, preferably, the heat therefrom used to generate steam, kiln dry lumber, etc. Preferably, the bed material is continuously recirculated and purified by removing tramp material.

  9. Particle withdrawal from fluidized bed systems

    DOEpatents

    Salvador, Louis A.; Andermann, Ronald E.; Rath, Lawrence K.

    1982-01-01

    Method and apparatus for removing ash formed within, and accumulated at the lower portion of, a fluidized bed coal gasification reactor vessel. A supplemental fluidizing gas, at a temperature substantially less than the average fluidized bed combustion operating temperature, is injected into the vessel and upwardly through the ash so as to form a discrete thermal interface region between the fluidized bed and the ash. The elevation of the interface region, which rises with ash accumulation, is monitored by a thermocouple and interrelated with a motor controlled outlet valve. When the interface rises above the temperature indicator, the valve opens to allow removal of some of the ash, and the valve is closed, or positioned at a minimum setting, when the interface drops to an elevation below that of the thermocouple.

  10. Fluidized bed boiler feed system

    DOEpatents

    Jones, Brian C.

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  11. Burning waste with FBC. [Fluidized Bed Combustion

    SciTech Connect

    Salaff, S.

    1991-11-01

    This article examines fluidized bed combustion as a method of choice for disposing for waste economically and within the bounds of rigid environmental standards. The topics discussed in the article include technology scaleup, wood and fossil wastes, municipal and hospital wastes, fuel flexibility, and a sidebar on the fluidized bed combustion technology. The waste fuels of major interest are various low grade liquid and solid residues from the coal, oil, forest products and automotive industries, as well as post-harvest biomass and municipal refuse.

  12. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1995-04-25

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figs.

  13. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1995-01-01

    A fluidized bed reactor system utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  14. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.; Marasco, Joseph A.

    1996-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves.

  15. Biparticle fluidized bed reactor

    DOEpatents

    Scott, Charles D.

    1993-01-01

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves.

  16. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.; Marasco, J.A.

    1996-02-27

    A fluidized bed reactor system is described which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary and tertiary particulate phases, continuously introduced and removed simultaneously in the cocurrent and countercurrent mode, act in a role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Means for introducing and removing the sorbent phases include feed screw mechanisms and multivane slurry valves. 3 figs.

  17. Biparticle fluidized bed reactor

    DOEpatents

    Scott, C.D.

    1993-12-14

    A fluidized bed reactor system which utilizes a fluid phase, a retained fluidized primary particulate phase, and a migratory second particulate phase is described. The primary particulate phase is a particle such as a gel bead containing an immobilized biocatalyst. The secondary particulate phase, continuously introduced and removed in either cocurrent or countercurrent mode, acts in a secondary role such as a sorbent to continuously remove a product or by-product constituent from the fluid phase. Introduction and removal of the sorbent phase is accomplished through the use of feed screw mechanisms and multivane slurry valves. 3 figures.

  18. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-08-01

    The general specifications for a Pulsed Atmospheric Fluidized Bed Combustor Design Report (PAFBC) plant are presented. The design tasks for the PAFBC are described in the following areas: Coal/Limestone preparation and feed system; pulse combustor; fluidized bed; boiler parts; and ash handling system.

  19. Combustion in fluidized beds

    SciTech Connect

    Dry, F.J.; La Nauze, R.D. )

    1990-07-01

    Circulating fluidized-bed (CFB) combustion systems have become popular since the late 1970s, and, given the current level of activity in the area,it is clear that this technology has a stable future in the boiler market. For standard coal combustion applications, competition is fierce with mature pulverized-fuel-based (PF) technology set to maintain a strong profile. CFB systems, however, can be more cost effective than PF systems when emission control is considered, and, as CFB technology matures, it is expected that an ever-increasing proportion of boiler installations will utilize the CFB concept. CFB systems have advantages in the combustion of low-grade fuels such as coal waste and biomass. In competition with conventional bubbling beds, the CFB boiler often demonstrates superior carbon burn-out efficiency. The key to this combustion technique is the hydrodynamic behavior of the fluidized bed. This article begins with a description of the fundamental fluid dynamic behavior of the CFB system. This is followed by an examination of the combustion process in such an environment and a discussion of the current status of the major CFB technologies.

  20. Fast fluidized bed steam generator

    DOEpatents

    Bryers, Richard W.; Taylor, Thomas E.

    1980-01-01

    A steam generator in which a high-velocity, combustion-supporting gas is passed through a bed of particulate material to provide a fluidized bed having a dense-phase portion and an entrained-phase portion for the combustion of fuel material. A first set of heat transfer elements connected to a steam drum is vertically disposed above the dense-phase fluidized bed to form a first flow circuit for heat transfer fluid which is heated primarily by the entrained-phase fluidized bed. A second set of heat transfer elements connected to the steam drum and forming the wall structure of the furnace provides a second flow circuit for the heat transfer fluid, the lower portion of which is heated by the dense-phase fluidized bed and the upper portion by the entrained-phase fluidized bed.

  1. Fluidized-bed combustion reduces atmospheric pollutants

    NASA Technical Reports Server (NTRS)

    Jonke, A. A.

    1972-01-01

    Method of reducing sulfur and nitrogen oxides released during combustion of fossil fuels is described. Fuel is burned in fluidized bed of solids with simultaneous feeding of crushed or pulverized limestone to control emission. Process also offers high heat transfer rates and efficient contacting for gas-solid reactions.

  2. Fluidized bed combustor modeling

    NASA Technical Reports Server (NTRS)

    Horio, M.; Rengarajan, P.; Krishnan, R.; Wen, C. Y.

    1977-01-01

    A general mathematical model for the prediction of performance of a fluidized bed coal combustor (FBC) is developed. The basic elements of the model consist of: (1) hydrodynamics of gas and solids in the combustor; (2) description of gas and solids contacting pattern; (3) kinetics of combustion; and (4) absorption of SO2 by limestone in the bed. The model is capable of calculating the combustion efficiency, axial bed temperature profile, carbon hold-up in the bed, oxygen and SO2 concentrations in the bubble and emulsion phases, sulfur retention efficiency and particulate carry over by elutriation. The effects of bed geometry, excess air, location of heat transfer coils in the bed, calcium to sulfur ratio in the feeds, etc. are examined. The calculated results are compared with experimental data. Agreement between the calculated results and the observed data are satisfactory in most cases. Recommendations to enhance the accuracy of prediction of the model are suggested.

  3. Development of methods to predict agglomeration and deposition in fluidized-bed combustion systems (FBCS). Topical report

    SciTech Connect

    Mann, M.D.; Henderson, A.K.; Swanson, M.L.; Allan, S.E.

    1996-02-01

    The successful design and operation of advanced combustion systems require the ability to control and mitigate ash-related problems. The major ash-related problems are slag flow control, slag attack on the refractory, ash deposition on heat-transfer surfaces, corrosion and erosion of equipment materials, and emissions control. These problems are the result of physical and chemical interactions of the fuels, bed materials, and system components. The interactions that take place and ultimately control ash behavior in fluidized-bed combustion (FBC) systems are controlled by the abundance and association of the inorganic components in coal and by the system conditions. Because of the complexity of the materials and processes involved, the design and operations engineer often lacks the information needed to predict ash behavior and reduce ash-related problems. The deposition of ashes from the fluidized bed combustion of lignite and petroleum coke is described in this paper.

  4. Control of acid gases using a fluidized bed adsorber.

    PubMed

    Chiang, Bo-Chin; Wey, Ming-Yen; Yeh, Chia-Lin

    2003-08-01

    During incineration, secondary pollutants such as acid gases, organic compounds, heavy metals and particulates are generated. Among these pollutants, the acid gases, including sulfur oxides (SO(x)) and hydrogen chloride (HCl), can cause corrosion of the incinerator piping and can generate acid rain after being emitted to the atmosphere. To address this problem, the present study used a novel combination of air pollution control devices (APCDs), composed of a fluidized bed adsorber integrated with a fabric filter. The major objective of the work is to demonstrate the performance of a fluidized bed adsorber for removal of acid gases from flue gas of an incinerator. The adsorbents added in the fluidized bed adsorber were mainly granular activated carbon (AC; with or without chemical treatment) and with calcium oxide used as an additive. The advantages of a fluidized bed reactor for high mass transfer and high gas-solid contact can enhance the removal of acid gases when using a dry method. On the other hand, because the fluidized bed can filter particles, fine particles prior to and after passing through the fluidized bed adsorber were investigated. The competing adsorption on activated carbon between different characteristics of pollutants was also given preliminary discussion. The results indicate that the removal efficiencies of the investigated acid gases, SO(2) and HCl, are higher than 94 and 87%, respectively. Thus, a fluidized bed adsorber integrated with a fabric filter has the potential to replace conventional APCDs, even when there are other pollutants at the same time. PMID:12935758

  5. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, Juhani

    1996-01-01

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine.

  6. Pressurized fluidized bed reactor

    DOEpatents

    Isaksson, J.

    1996-03-19

    A pressurized fluid bed reactor power plant includes a fluidized bed reactor contained within a pressure vessel with a pressurized gas volume between the reactor and the vessel. A first conduit supplies primary gas from the gas volume to the reactor, passing outside the pressure vessel and then returning through the pressure vessel to the reactor, and pressurized gas is supplied from a compressor through a second conduit to the gas volume. A third conduit, comprising a hot gas discharge, carries gases from the reactor, through a filter, and ultimately to a turbine. During normal operation of the plant, pressurized gas is withdrawn from the gas volume through the first conduit and introduced into the reactor at a substantially continuously controlled rate as the primary gas to the reactor. In response to an operational disturbance of the plant, the flow of gas in the first, second, and third conduits is terminated, and thereafter the pressure in the gas volume and in the reactor is substantially simultaneously reduced by opening pressure relief valves in the first and third conduits, and optionally by passing air directly from the second conduit to the turbine. 1 fig.

  7. Control of bed height in a fluidized bed gasification system

    DOEpatents

    Mehta, Gautam I.; Rogers, Lynn M.

    1983-12-20

    In a fluidized bed apparatus a method for controlling the height of the fdized bed, taking into account variations in the density of the bed. The method comprises taking simultaneous differential pressure measurements at different vertical elevations within the vessel, averaging the differential pressures, determining an average fluidized bed density, then periodically calculating a weighting factor. The weighting factor is used in the determination of the actual bed height which is used in controlling the fluidizing means.

  8. Control of a Circulating Fluidized Bed

    SciTech Connect

    Shim, Hoowang; Rickards, Gretchen; Famouri, Parviz; Turton, Richard; Sams, W. Neal; Koduro, Praveen; Patankar, Amol; Davari, Assad; Lawson, Larry; Boyle, Edward J.

    2001-11-06

    Two methods for optimally controlling the operation of a circulating fluidized bed are being investigated, neural network control and Kalman filter control. The neural network controls the solids circulation rate by adjusting the flow of move air in the non-mechanical valve. Presented is the method of training the neural network from data generated by the circulating fluidized bed (CFB), the results of a sensitivity study indicating that adjusting the move air can control solids flow, and the results of controlling solids circulation rate. The Kalman filter approach uses a dynamic model and a measurement model of the standpipe section of the CFB. Presented are results showing that a Kalman filter can successfully find the standpipe bed height.

  9. Reactor for fluidized bed silane decomposition

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1989-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  10. Zone heating for fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K. (Inventor)

    1987-01-01

    An improved heated fluidized bed reactor and method for the production of high purity polycrystalline silicon by silane pyrolysis wherein silicon seed particles are heated in an upper heating zone of the reactor and admixed with particles in a lower reaction zone, in which zone a silane-containing gas stream, having passed through a lower cooled gas distribution zone not conducive to silane pyrolysis, contacts the heated seed particles whereon the silane is heterogeneously reduced to silicon.

  11. Fines in fluidized bed silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Hsu, G.; Hogle, R.; Rohatgi, N.; Morrison, A.

    1984-01-01

    Silicon deposition on silicon seed particles by silane pyrolysis in a fluidized-bed reactor is investigated as a low-cost, high-throughput method to produce high-purity polysilicon for solar-cell applications. Studies of fines, particles 0.1-10 microns diam, initiated from homogeneous decomposition in the reactor were conducted using 2 and 6-in-diam fluidized beds. The studies show functional dependences of fines elutriation on silane feed concentration, temperature, gas velocity, and bubble size. The observation that the fines elutriation is generally below 10 percent of the silicon-in-silane feed is attributed to scavenging by large particles in an environment of less free space for homogeneous nucleation. Preliminary results suggest that, with proper conditions and distributor design, high-silane-concentration (over 50 percent SiH4 in H2) feed may be used.

  12. Dual Fluidized Bed Biomass Gasification

    SciTech Connect

    2005-09-30

    The dual fluidized bed reactor is a recirculating system in which one half of the unit operates as a steam pyrolysis device for biomass. The pyrolysis occurs by introducing biomass and steam to a hot fluidized bed of inert material such as coarse sand. Syngas is produced during the pyrolysis and exits the top of the reactor with the steam. A crossover arm, fed by gravity, moves sand and char from the pyrolyzer to the second fluidized bed. This sand bed uses blown air to combust the char. The exit stream from this side of the reactor is carbon dioxide, water and ash. There is a second gravity fed crossover arm to return sand to the pyrolysis side. The recirculating action of the sand and the char is the key to the operation of the dual fluidized bed reactor. The objective of the project was to design and construct a dual fluidized bed prototype reactor from literature information and in discussion with established experts in the field. That would be appropriate in scale and operation to measure the relative performance of the gasification of biomass and low ranked coals to produce a high quality synthesis gas with no dilution from nitrogen or combustion products.

  13. 10 CFR 503.10 - Use of fluidized bed combustion not feasible-general requirement for permanent exemptions.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 10 Energy 4 2011-01-01 2011-01-01 false Use of fluidized bed combustion not feasible-general... FUELS NEW FACILITIES General Requirements for Exemptions § 503.10 Use of fluidized bed combustion not... finds on a site-specific or generic basis that use of a method of fluidized bed combustion of...

  14. Distributor for multistage fluidized beds

    SciTech Connect

    Wormser, A.

    1992-06-16

    This patent describes a multibed fluidized bed system. It comprises a fluidized bed vessel having a casing surrounding a first distributor and a second distributor downstream from the first distributor; a first bed material placed on the first distributor and a second bed material placed on the second distributor; each of the bed materials having an angle of repose; and wherein the angle formed by the substantially straight elongated tubular passages and the upper surface is less than the angle of repose of the second bed material.

  15. Fluidized Bed Asbestos Sampler Design and Testing

    SciTech Connect

    Karen E. Wright; Barry H. O'Brien

    2007-12-01

    A large number of samples are required to characterize a site contaminated with asbestos from previous mine or other industrial operations. Current methods, such as EPA Region 10’s glovebox method, or the Berman Elutriator method are time consuming and costly primarily because the equipment is difficult to decontaminate between samples. EPA desires a shorter and less costly method for characterizing soil samples for asbestos. The objective of this was to design and test a qualitative asbestos sampler that operates as a fluidized bed. The proposed sampler employs a conical spouted bed to vigorously mix the soil and separate fine particulate including asbestos fibers on filters. The filters are then analyzed using transmission electron microscopy for presence of asbestos. During initial testing of a glass prototype using ASTM 20/30 sand and clay fines as asbestos surrogates, fine particulate adhered to the sides of the glass vessel and the tubing to the collection filter – presumably due to static charge on the fine particulate. This limited the fines recovery to ~5% of the amount added to the sand surrogate. A second prototype was constructed of stainless steel, which improved fines recovery to about 10%. Fines recovery was increased to 15% by either humidifying the inlet air or introducing a voltage probe in the air space above the sample. Since this was not a substantial improvement, testing using the steel prototype proceeded without using these techniques. Final testing of the second prototype using asbestos suggests that the fluidized bed is considerably more sensitive than the Berman elutriator method. Using a sand/tremolite mixture with 0.005% tremolite, the Berman elutriator did not segregate any asbestos structures while the fluidized bed segregated an average of 11.7. The fluidized bed was also able to segregate structures in samples containing asbestos at a 0.0001% concentration, while the Berman elutriator method did not detect any fibers at this

  16. Three-zonal engineering method of heat calculation for fluidized bed furnaces based on data on commercial investigations of heat generation distribution during biomass combustion

    NASA Astrophysics Data System (ADS)

    Litun, D. S.; Ryabov, G. A.

    2016-02-01

    A three-zonal method of heat calculation of furnaces for combustion of biomass and low-caloric fuel in the fluidized bed is described. The method is based on equations of thermal and material balances that account for heat generation by fuel in the zone, heat-and-mass transfer heat exchange between the furnace media and surfaces that bound the zone, and heat-and-mass transfer between furnace zones. The calculation procedure for heat generation by fuel in the fluidized bed (FB) using the heat generation portion by the fuel is proposed. Based on commercial investigations, the main factors that affect the average temperature in the FB and the portion of fuel heat that is released in the FB are determined. Results of commercial investigations showed that the airflow coefficient in the FB should be recognized as the main operation parameter that affects the average temperature in the FB and, consequently, heat generation in the FB. The gas flow rate in the FB can be marked out as the second factor that affects the consumption degree of oxidizer supplied in the FB. Commercial investigations revealed that mixing is affected by the gas flow rate in the FB and the bed material particle size, which may be changed during the boiler operation because of the agglomeration of particles of sand and ash. The calculation processing of commercial investigations on a KM-75-40M boiler of a CHP-3 of an Arkhangelsk Pulp and Paper Mill (APPM), which was carried out using the inverse problem procedure by means of a developed computer program, determined the range of the fuel heat release share in the FB, which was 0.26-0.45 at an excess air factor of 0.59-0.93 in the bed, and the heat release share in the maximum temperature zone in the total heat release in the superbed space. The heat release share in the bed is determined as an approximating function of the excess air factor in the bed and the fluidization number. The research results can be used during designing boilers with the

  17. Fluidized-Bed Reactor System

    NASA Technical Reports Server (NTRS)

    Morrison, A. D.

    1985-01-01

    Gas pyrolysis in hot fluidized beds minimized by use of selectively filtered radiation and parabolic cavity. Reactor is parabolic cavity of two or more axes in which light emanating from one axis bounces off walls of cavity and passes through object axis to heat sample.

  18. Char binder for fluidized beds

    DOEpatents

    Borio, Richard W.; Accortt, Joseph I.

    1981-01-01

    An arrangement that utilizes agglomerating coal as a binder to bond coal fines and recycled char into an agglomerate mass that will have suitable retention time when introduced into a fluidized bed 14 for combustion. The simultaneous use of coal for a primary fuel and as a binder effects significant savings in the elimination of non-essential materials and processing steps.

  19. Apparatus and process for controlling fluidized beds

    DOEpatents

    Rehmat, Amirali G.; Patel, Jitendra G.

    1985-10-01

    An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

  20. Effect of cobalt addition on the liquid-phase sintering of W-Cu prepared by the fluidized bed reduction method

    SciTech Connect

    Joo, S.K.; Lee, S.W.; Ihn, T.H. . Dept. of Metallurgy)

    1994-08-01

    A new process, fluidized bed reduction (FBR) method, was applied for fabrication of uniform W-Cu sintered material. Liquid-phase sintering was carried out to obtain fully densified W-Cu composite, and the effect of cobalt addition on the sintering behavior was investigated. It was found that fully densified material could not be obtained even after sintering at 1,200 C for 4 hours in the case of 75W-25Cu, while more than 96 pct density could be obtained as soon as the sintering temperature reached 1,200 C when 0.5 wt pct cobalt was added prior to the sintering. It has been found that the wetting angle of the liquid copper is reduced significantly by the addition of cobalt, and the formation reaction of Co[sub 7]W[sub 6] intermetallic compound at the surface of the tungsten powder is mainly responsible for the enhancement of the densification process.

  1. Effect of cobalt addition on the liquid-phase sintering of W-Cu prepared by the fluidized bed reduction method

    NASA Astrophysics Data System (ADS)

    Joo, Seung-Ki; Lee, Seok-Woon; Ihn, Tae-Hyoung

    1994-08-01

    A new process, fluidized bed reduction (FBR) method, was applied for fabrication of uniform W-Cu sintered material. Liquid-phase sintering was carried out to obtain fully densified W-Cu composite, and the effect of cobalt addition on the sintering behavior was investigated. It was found that fully densified material could not be obtained even after sintering at 1200 °C for 4 hours in the case of 75W-25Cu, while more than 96 pct density could be obtained as soon as the sintering temperature reached 1200 °C when 0.5 wt pct cobalt was added prior to the sintering. It has been found that the wetting angle of the liquid copper is reduced significantly by the addition of cobalt, and the formation reaction of Co7W6 intermetallic compound at the surface of the tungsten powder is mainly responsible for the enhancement of the densification process.

  2. Method of and apparatus for preheating pressurized fluidized bed combustor and clean-up subsystem of a gas turbine power plant

    DOEpatents

    Cole, Rossa W.; Zoll, August H.

    1982-01-01

    In a gas turbine power plant having a pressurized fluidized bed combustor, gas turbine-air compressor subsystem and a gas clean-up subsystem interconnected for fluid flow therethrough, a pipe communicating the outlet of the compressor of the gas turbine-air compressor subsystem with the interior of the pressurized fluidized bed combustor and the gas clean-up subsystem to provide for flow of compressed air, heated by the heat of compression, therethrough. The pressurized fluidized bed combustor and gas clean-up subsystem are vented to atmosphere so that the heated compressed air flows therethrough and loses heat to the interior of those components before passing to the atmosphere.

  3. Validation of a 2.5D CFD model for cylindrical gas–solids fluidized beds

    SciTech Connect

    Li, Tingwen

    2015-09-25

    The 2.5D model recently proposed by Li et al. (Li, T., Benyahia, S., Dietiker, J., Musser, J., and Sun, X., 2015. A 2.5D computational method to simulate cylindrical fluidized beds. Chemical Engineering Science. 123, 236-246.) was validated for two cylindrical gas-solids bubbling fluidized bed systems. Different types of particles tested under various flow conditions were simulated using the traditional 2D model and the 2.5D model. Detailed comparison against the experimental measurements on solid concentration and velocity were conducted. Comparing to the traditional Cartesian 2D flow simulation, the 2.5D model yielded better agreement with the experimental data especially for the solid velocity prediction in the column wall region.

  4. Validation of a 2.5D CFD model for cylindrical gas–solids fluidized beds

    DOE PAGESBeta

    Li, Tingwen

    2015-09-25

    The 2.5D model recently proposed by Li et al. (Li, T., Benyahia, S., Dietiker, J., Musser, J., and Sun, X., 2015. A 2.5D computational method to simulate cylindrical fluidized beds. Chemical Engineering Science. 123, 236-246.) was validated for two cylindrical gas-solids bubbling fluidized bed systems. Different types of particles tested under various flow conditions were simulated using the traditional 2D model and the 2.5D model. Detailed comparison against the experimental measurements on solid concentration and velocity were conducted. Comparing to the traditional Cartesian 2D flow simulation, the 2.5D model yielded better agreement with the experimental data especially for the solidmore » velocity prediction in the column wall region.« less

  5. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1992-05-01

    During this first quarter, a lab-scale water-cooled pulse combustor was designed, fabricated, and integrated with old pilot-scale PAFBC test systems. Characterization tests on this pulse combustor firing different kinds of fuel -- natural gas, pulverized coal and fine coal -- were conducted (without fluidized bed operation) for the purpose of finalizing PAFBC full-scale design. Steady-state tests were performed. Heat transfer performance and combustion efficiency of a coal-fired pulse combustor were evaluated.

  6. Capacitively-Heated Fluidized Bed

    NASA Technical Reports Server (NTRS)

    Mchale, E. J.

    1982-01-01

    Fluidized-bed chamber in which particles in bed are capacitively heated produces high yields of polycrystalline silicon for semiconductor devices. Deposition of unrecoverable silicon on chamber wall is reduced, and amount of recoverable silicon depositing on seed particles in bed is increased. Particles also have a size and density suitable for direct handling without consolidation, unlike silicon dust produced in heated-wall chambers.

  7. Review: granulation and fluidized beds

    SciTech Connect

    Kono, H.

    1981-01-01

    The history of granulation techniques is very long; however, the systematic study of the granulation phenomenon began only after 1950. The first, distinguished paper treating the fundamental binding mechanism of granules was published by Rumpf in 1958. Although there are several binding forces, the discussion in this paper is confined to granulation involving the capillary energy of a liquid-particle system. This technique has been applied widely and successfully to various fields of powder technology because of its advantages of simplicity and economy (ref. 2). Granules with diameters larger than 5 mm can be prepared efficiently by rotating-type granulators, such as a pan or a trommel (ref. 3, 4, 5). On the other hand, the purpose of fluidized-bed granulators (hereafter abbreviated as FBG) is to produce small granules with diameters from 0.3 to 3 mm (ref. 6). Because it contains a small amount of liquid, a fluidized-bed granulator has a fluidization state differing significantly from that of an ordinary fluidized bed. The dispersion of liquid and powder in the bed plays an important role in the granulation mechanism. This mechanism is compared to that of pan granulators, and the differences in characteristics are discussed.

  8. Fluidized bed combustion tested for Turkish oil shales

    SciTech Connect

    Not Available

    1986-09-01

    About 7.5 billion tons of lignite and 5 billion tons of oil shale deposits are potential energy sources and therefore potential air pollution sources for Turkey. The low calorific value, and high ash and sulfur contents of these fuels render fluidized bed combustion a promising method of utilization. A fluidized bed combustion system with a nominal capacity of 418,000 to 627,000 kilojoules per hour for producing hot water has been designed and constructed at Istanbul Technical University. This paper lists the important characteristics of the main Turkish lignite and oil shale reserves, and the specifications of the pilot-scale fluidized-bed combustor designed to burn these fuels.

  9. Fluidized-Bed Reactor With Zone Heating

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1989-01-01

    Deposition of silicon on wall suppressed. In new fluidized bed, silicon seed particles heated in uppermost zone of reactor. Hot particles gradually mix with lower particles and descend through fluidized bed. Lower wall of vessel kept relatively cool. Because silane enters at bottom and circulates through reactor pyrolized to silicon at high temperatures, silicon deposited on particles in preference wall. Design of fluidized bed for production of silicon greatly reduces tendency of silicon to deposit on wall of reaction vessel.

  10. Agglomeration-Free Distributor for Fluidized Beds

    NASA Technical Reports Server (NTRS)

    Ouyang, F.; Sinica, A.; Levenspiel, O.

    1986-01-01

    New gas distributor for fluidized beds prevents hot particles from reacting on it and forming hard crust. In reduction of iron ore in fluidized bed, ore particles do not sinter on distributor and perhaps clog it or otherwise interfere with gas flow. Distributor also relatively cool. In fluidized-bed production of silicon, inflowing silane does not decompose until within bed of hot silicon particles and deposits on them. Plates of spiral distributor arranged to direct incoming gas into spiral flow. Turbulence in flow reduces frequency of contact between fluidized-bed particles and distributor.

  11. Fluidized bed regenerators for Brayton cycles

    NASA Technical Reports Server (NTRS)

    Nichols, L. D.

    1975-01-01

    A recuperator consisting of two fluidized bed regenerators with circulating solid particles is considered for use in a Brayton cycle. These fluidized beds offer the possibility of high temperature operation if ceramic particles are used. Calculations of the efficiency and size of fluidized bed regenerators for typical values of operating parameters were made and compared to a shell and tube recuperator. The calculations indicate that the fluidized beds will be more compact than the shell and tube as well as offering a high temperature operating capability.

  12. Fluidized bed regenerators for Brayton cycles

    NASA Technical Reports Server (NTRS)

    Nichols, L. D.

    1975-01-01

    A recuperator consisting of two fluidized bed regenerators with circulating solid particles is considered for use in a Brayton cycle. These fluidized beds offer the possibility of high temperature operation if ceramic particles are used. Calculations of the efficiency and size of fluidized bed regenerators for typical values of operating parameters have been made and compared to a shell and tube recuperator. The calculations indicate that the fluidized beds will be more compact than the shell and tube as well as offering a high temperature operating capability.

  13. Fluidization onset and expansion of gas-solid fluidized beds

    SciTech Connect

    Jones, O.C.; Shin, T.S.

    1984-08-01

    A simple, mass conservation-based, kinematic model is presented for accurately predicting both the onset of fluidization and the degree of (limit of) bed expansion in bubbling gas-solid fluidized beds. The model is consistant with inception correlations exisiting in the literature. Since the method has a sound physical basis, it might be expected to provide scaling between laboratory-scale fluidized beds and large-scale systems. This scaling ability, however, remains to be demonstrated as does the application to pressurized systems and where the terminal Reynolds numbers exceed 1000, (Archimedes numbers over about 3.2 x 10/sup 5/).

  14. Next generation fluidized bed granulator automation.

    PubMed

    Rantanen, J; Känsäkoski, M; Suhonen, J; Tenhunen, J; Lehtonen, S; Rajalahti, T; Mannermaa, J P; Yliruusi, J

    2000-01-01

    A system for fluidized bed granulator automation with in-line multichannel near infrared (NIR) moisture measurement and a unique air flow rate measurement design was assembled, and the information gained was investigated. The multivariate process data collected was analyzed using principal component analysis (PCA). The test materials (theophylline and microcrystalline cellulose) were granulated and the calibration behavior of the multichannel NIR set-up was evaluated against full Fourier Transform (FT) NIR spectra. Accurate and reliable process air flow rate measurement proved critical in controlling the granulation process. The process data describing the state of the process was projected in two dimensions, and the information from various trend charts was outlined simultaneously. The absorbence of test material at correction wavelengths (NIR region) and the nature of material-water interactions affected the detected in-line NIR water signal. This resulted in different calibration models for the test materials. Development of process analytical methods together with new data visualization algorithms creates new tools for in-process control of the fluidized bed granulation. PMID:14727843

  15. Fluidized bed deposition of diamond

    DOEpatents

    Laia, Jr., Joseph R.; Carroll, David W.; Trkula, Mitchell; Anderson, Wallace E.; Valone, Steven M.

    1998-01-01

    A process for coating a substrate with diamond or diamond-like material including maintaining a substrate within a bed of particles capable of being fluidized, the particles having substantially uniform dimensions and the substrate characterized as having different dimensions than the bed particles, fluidizing the bed of particles, and depositing a coating of diamond or diamond-like material upon the substrate by chemical vapor deposition of a carbon-containing precursor gas mixture, the precursor gas mixture introduced into the fluidized bed under conditions resulting in excitation mechanisms sufficient to form the diamond coating.

  16. Staged cascade fluidized bed combustor

    DOEpatents

    Cannon, Joseph N.; De Lucia, David E.; Jackson, William M.; Porter, James H.

    1984-01-01

    A fluid bed combustor comprising a plurality of fluidized bed stages interconnected by downcomers providing controlled solids transfer from stage to stage. Each stage is formed from a number of heat transfer tubes carried by a multiapertured web which passes fluidizing air to upper stages. The combustor cross section is tapered inwardly from the middle towards the top and bottom ends. Sorbent materials, as well as non-volatile solid fuels, are added to the top stages of the combustor, and volatile solid fuels are added at an intermediate stage.

  17. Fluidized bed combustion

    SciTech Connect

    Sowards, N.K.; Murphy, M.L.

    1992-04-07

    This patent describes a method of incinerating a fuel containing difficult to remove tramp comprising wire. It comprises placing of a fluid bed within a downwardly and inwardly tapered centrally hollow air distributor disposed within a lower portion of a vessel; introducing fuel comprising combustible material and tramp comprising wire into the fluid bed; incinerating the combustible material in the fluid bed accommodating downward migration within the fluid bed of the wire without a central obstruction to such migration; in the course of performing the incinerating step, fluidizing the bed solely by introducing inwardly at several tiered locations directed air into the bed only around the tapered periphery along the lower portion of the vessel from a plurality of inwardly and downwardly parallel sites as causing the bed material and tramp to migrate downwardly and inwardly without central bed obstruction toward a discharge site.

  18. Modeling of fluidized bed silicon deposition process

    NASA Technical Reports Server (NTRS)

    Kim, K.; Hsu, G.; Lutwack, R.; PRATURI A. K.

    1977-01-01

    The model is intended for use as a means of improving fluidized bed reactor design and for the formulation of the research program in support of the contracts of Silicon Material Task for the development of the fluidized bed silicon deposition process. A computer program derived from the simple modeling is also described. Results of some sample calculations using the computer program are shown.

  19. A novel control method for nitritation: The domination of ammonia-oxidizing bacteria by high concentrations of inorganic carbon in an airlift-fluidized bed reactor.

    PubMed

    Tokutomi, Takaaki; Shibayama, Chizu; Soda, Satoshi; Ike, Michihiko

    2010-07-01

    A novel nitritation method based on the addition of inorganic carbon (IC) was verified using an airlift-fluidized bed reactor packed with sponge cubes. A continuous-treatment experiment demonstrated that the type of nitrification-nitrite or nitrate accumulation-could be controlled by the addition of different alkalinity sources (NaHCO(3) or NaOH, respectively). The maximum rate of ammonia oxidation at 30 degrees C was 2.47kg-N/(m(3) d), with nitrate formation of less than 0.5% of the converted ammonia. Nitrite accumulation of over 90% was maintained stably over 250 days at 30 degrees C and was achieved even at 19 degrees C. Qualitative and quantitative shifts of nitrifying bacteria in the biofilm were monitored by real-time PCR and T-RFLP analysis. Ammonia-oxidizing bacteria (AOB) were dominant but nitrite-oxidizing bacteria (NOB) were eliminated in the reactor when NaHCO(3) was used as the alkalinity source. From the kinetic data, we inferred that high IC concentrations drive stable nitritation by promoting a higher growth rate for AOB than for NOB. PMID:20554306

  20. Scaling of pressurized fluidized beds

    SciTech Connect

    Guralnik, S.; Glicksman, L.R.

    1994-10-01

    The project has two primary objectives. The first is to verify a set of hydrodynamic scaling relationships for commercial pressurized fluidized bed combustors (PFBC). The second objective is to investigate solids mixing in pressurized bubbling fluidized beds. American Electric Power`s (AEP) Tidd combined-cycle demonstration plant will provide time-varying pressure drop data to serve as the basis for the scaling verification. The verification will involve demonstrating that a properly scaled cold model and the Tidd PFBC exhibit hydrodynamically similar behavior. An important issue in PFBC design is the spacing of fuel feed ports. The feed spacing is dictated by the fuel distribution and the mixing characteristics within the bed. After completing the scaling verification, the cold model will be used to study the characteristics of PFBCs. A thermal tracer technique will be utilized to study mixing both near the fuel feed region and in the far field. The results allow the coal feed and distributor to be designed for optimal heating.

  1. Continuous austempering fluidized bed furnace. Final report

    SciTech Connect

    Srinivasan, M.N.

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  2. Lagrangian Approach to Study Catalytic Fluidized Bed Reactors

    NASA Astrophysics Data System (ADS)

    Madi, Hossein; Hossein Madi Team; Marcelo Kaufman Rechulski Collaboration; Christian Ludwig Collaboration; Tilman Schildhauer Collaboration

    2013-03-01

    Lagrangian approach of fluidized bed reactors is a method, which simulates the movement of catalyst particles (caused by the fluidization) by changing the gas composition around them. Application of such an investigation is in the analysis of the state of catalysts and surface reactions under quasi-operando conditions. The hydrodynamics of catalyst particles within a fluidized bed reactor was studied to improve a Lagrangian approach. A fluidized bed methanation employed in the production of Synthetic Natural Gas from wood was chosen as the case study. The Lagrangian perspective was modified and improved to include different particle circulation patterns, which were investigated through this study. Experiments were designed to evaluate the concepts of the model. The results indicate that the setup is able to perform the designed experiments and a good agreement between the simulation and the experimental results were observed. It has been shown that fluidized bed reactors, as opposed to fixed beds, can be used to avoid the deactivation of the methanation catalyst due to carbon deposits. Carbon deposition on the catalysts tested with the Lagrangian approach was investigated by temperature programmed oxidation (TPO) analysis of ex-situ catalyst samples. This investigation was done to identify the effects of particles velocity and their circulation patterns on the amount and type of deposited carbon on the catalyst surface. Ecole Polytechnique Federale de Lausanne(EPFL), Paul Scherrer Institute (PSI)

  3. Fluidized bed coal combustion reactor

    NASA Technical Reports Server (NTRS)

    Moynihan, P. I.; Young, D. L. (Inventor)

    1981-01-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor.

  4. Fluidized bed coal combustion reactor

    SciTech Connect

    Moynihan, P.I.; Young, D.L.

    1981-09-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor. Official Gazette of the U.S. Patent and Trademark Office

  5. Fluidized bed combustion of coal

    NASA Astrophysics Data System (ADS)

    Tatebayashi, J.; Okada, Y.; Yano, K.; Takada, T.; Handa, K.

    The effect of various parameters on combustion efficiency, desulfurization efficiency and NO emission in fluidized bed combustion of coal were investigated by using two test combustors whose sectional areas were 200 mm and 500 mm square. It has been revealed that by employing two-stage combustion and setting the primary air ratio, secondary air injection height and other parameters to optimum levels, NO emission can be greatly reduced while barely impairing combustion efficiency or desulfurization efficiency. Also, NO emission of less than 50 ppm and desulfurization efficiency of as high as 93% were achieved. These results have ensured good prospects for the development of a coal combustion boiler system which can satisfy the strictest environmental protection regulations, without installing special desulfurization and de-NO(X) facilities.

  6. Fluidized bed heat treating system

    SciTech Connect

    Ripley, Edward B; Pfennigwerth, Glenn L

    2014-05-06

    Systems for heat treating materials are presented. The systems typically involve a fluidized bed that contains granulated heat treating material. In some embodiments a fluid, such as an inert gas, is flowed through the granulated heat treating medium, which homogenizes the temperature of the heat treating medium. In some embodiments the fluid may be heated in a heating vessel and flowed into the process chamber where the fluid is then flowed through the granulated heat treating medium. In some embodiments the heat treating material may be liquid or granulated heat treating material and the heat treating material may be circulated through a heating vessel into a process chamber where the heat treating material contacts the material to be heat treated. Microwave energy may be used to provide the source of heat for heat treating systems.

  7. Pulsed atmospheric fluidized bed combustion

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  8. Tapered fluidized bed bioreactor for environmental control and fuel production

    SciTech Connect

    Scott, C. D.; Hancher, C. W.; Arcuri, E. J.

    1980-01-01

    Fluidized bed bioreactors are under development for use in environmental control and energy production. The most effective systems utilize a tapered portion either throughout the column or at the top of the column. This taper allows a wide range of operating conditions without loss of the fluidized particulates, and in general, results in more stable operation. The system described here utilize fixed films of microorganisms that have attached themselves to the fluidized particles. Preliminary investigations of the attachment indicate that reactor performance is related to film thickness. The biological denitrification of aqueous waste streams is typical of processes under development that utilize fluidized bed bioreactors. This development has progressed to the pilot plant scale where two 20-cm-diam x 800-cm fluidized beds in series accept aqueous wastes with nitrate concentrations as high as 10,000 mg/l and denitrification rates greater than 50 g/l/day using residence times of less than 30 minutes in each reactor. Other applications include aerobic degradation of phenolic wastes at rates greater than 25 g/l/day and the conversion of glucose to ethanol.

  9. SUPPORT STUDIES IN FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report gives results of working in support of development studies for atmospheric and pressurized fluidized-bed coal combustion. Laboratory and process development studies are aimed at providing needed information on limestone utilization, removal of particulates and alkali m...

  10. SUPPORTIVE STUDIES IN FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report gives results of studies supporting the development of atmospheric and pressurized fluidized-bed combustion (FBC) of coal. It includes laboratory and bench-scale studies to provide needed information on combustion optimization, regeneration process development, solid w...

  11. Fluidized bed heating process and apparatus

    NASA Technical Reports Server (NTRS)

    McHale, Edward J. (Inventor)

    1981-01-01

    Capacitive electrical heating of a fluidized bed enables the individual solid particles within the bed to constitute the hottest portion thereof. This effect is achieved by applying an A. C. voltage potential between dielectric coated electrodes, one of which is advantageously the wall of the fluidized bed rejection zone, sufficient to create electrical currents in said particles so as to dissipate heat therein. In the decomposition of silane or halosilanes in a fluidized bed reaction zone, such heating enhances the desired deposition of silicon product on the surface of the seed particles within the fluidized bed and minimizes undesired coating of silicon on the wall of the reaction zone and the homogeneous formation of fine silicon powder within said zone.

  12. Drying of solids in fluidized beds

    SciTech Connect

    Kannan, C.S.; Thomas, P.P.; Varma, Y.B.G.

    1995-09-01

    Fluidized bed drying is advantageously adopted in industrial practice for drying of granular solids such as grains, fertilizers, chemicals, and minerals either for long shelf life or to facilitate further processing or handling. Solids are dried in batch and in continuous fluidized beds corresponding to cross-flow and countercurrent flow of phases covering a wide range in drying conditions. Materials that essentially dry with constant drying rate and then give a falling drying rate approximately linear with respect to solids moisture content (sand) as well as those with an extensive falling rate period with the subsequent falling rate being a curve with respect to the moisture content (mustard, ragi, poppy seeds) are chosen for the study. The performance of the continuous fluidized bed driers is compared with that of batch fluidized bed driers; the performance is predicted using batch kinetics, the residence time distribution of solids, and the contact efficiency between the phases.

  13. TECHNOLOGY OVERVIEW: CIRCULATING FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report summarizes the current technical status of circulating fluidized-bed combustion (CFBC). Companies that are involved in investigating this technology and/or developing commercial systems are discussed, along with system descriptions and available cost information. CFBC ...

  14. Fluidized bed combustor and tube construction therefor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1981-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  15. Tube construction for fluidized bed combustor

    DOEpatents

    De Feo, Angelo; Hosek, William

    1984-01-01

    A fluidized bed combustor comprises a reactor or a housing which has a windbox distributor plate adjacent the lower end thereof which contains a multiplicity of hole and air discharge nozzles for discharging air and coal into a fluidized bed which is maintained above the distributor plate and below a take-off connection or flue to a cyclone separator in which some of the products of combustion are treated to remove the dust which is returned into the fluidized bed. A windbox is spaced below the fluidized bed and it has a plurality of tubes passing therethrough with the passage of combustion air and fluidizing air which passes through an air space so that fluidizing air is discharged into the reaction chamber fluidized bed at the bottom thereof to maintain the bed in a fluidized condition. A fluid, such as air, is passed through the tubes which extend through the windbox and provide a preheating of the combustion air and into an annular space between telescoped inner and outer tubes which comprise heat exchanger tubes or cooling tubes which extend upwardly through the distributor plate into the fluidized bed. The heat exchanger tubes are advantageously arranged so that they may be exposed in groups within the reactor in a cluster which is arranged within holding rings.

  16. Pressurized fluidized-bed combustion

    SciTech Connect

    Not Available

    1980-10-01

    The US DOE pressurized fluidized bed combustion (PFBC) research and development program is designed to develop the technology and data base required for the successful commercialization of the PFBC concept. A cooperative program with the US, West Germany, and the UK has resulted in the construction of the 25 MWe IEA-Grimethorpe combined-cycle pilot plant in England which will be tested in 1981. A 13 MWe coal-fired gas turbine (air cycle) at Curtis-Wright has been designed and construction scheduled. Start-up is planned to begin in early 1983. A 75 MWe pilot plant is planned for completion in 1986. Each of these PFBC combined-cycle programs is discussed. The current status of PFB technology may be summarized as follows: turbine erosion tolerance/hot gas cleanup issues have emerged as the barrier technology issues; promising turbine corrosion-resistant materials have been identified, but long-term exposure data is lacking; first-generation PFB combustor technology development is maturing at the PDU level; however, scale-up to larger size has not been demonstrated; and in-bed heat exchanger materials have been identified, but long-term exposure data is lacking. The DOE-PFB development plan is directed at the resolution of these key technical issues. (LCL)

  17. Rivesville multicell fluidized bed boiler

    SciTech Connect

    Not Available

    1981-03-01

    One objective of the experimental MFB at Rivesville, WV, was the evaluation of alternate feed systems for injecting coal and limestone into a fluidized bed. A continuous, uniform feed flow to the fluid bed is essential in order to maintain stable operations. The feed system originally installed on the MFB was a gravity feed system with an air assist to help overcome the back pressure created by the fluid bed. The system contained belt, vibrating, and rotary feeders which have been proven adequate in other material handling applications. This system, while usable, had several operational and feeding problems during the MFB testing. A major portion of these problems occurred because the coal and limestone feed control points - a belt feeder and rotary feeder, respectively - were pressurized in the air assist system. These control points were not designed for pressurized service. An alternate feed system which could accept feed from the two control points, split the feed into six equal parts and eliminate the problems of the pressurized system was sought. An alternate feed system designed and built by the Fuller Company was installed and tested at the Rivesville facility. Fuller feed systems were installed on the north and south side of C cell at the Rivesville facility. The systems were designed to handle 10,000 lb/hr of coal and limestone apiece. The systems were installed in late 1979 and evaluated from December 1979 to December 1980. During this time period, nearly 1000 h of operating time was accumulated on each system.

  18. Fluidized-bed combustion process evaluation and program support. Quarterly report, January-March 1980

    SciTech Connect

    Johnson, I.; Podolski, W.F.; Swift, W.M.; Henry, R.F.; Hanway, J.E.; Griggs, K.E.; Herzenberg, C.; Helt, J.E.; Carls, E.L.

    1980-12-01

    Argonne National Laboratory is undertaking several tasks primarily in support of the pressurized fluidized-bed combustion project management team at Morgantown Energy Technology Center. Work is under way to provide fluidized-bed combustion process evaluation and program support to METC, determination of the state of the art of instrumentation for FBC applications, evaluation of the performance capability of cyclones for hot-gas cleaning in PFBC systems, and an initial assessment of methods for the measurement of sodium sulfate dew point.

  19. Rivesville multicell fluidized-bed boiler. Quarterly technical progress report, October-December 1979

    SciTech Connect

    Not Available

    1980-01-01

    The objective of this program is to design, construct and test a multicell fluidized-bed boiler as a pollution-free method of burning high-sulfur or highly corrosive coals without excessive maintenance problems. The fluidized-bed boiler will provide approximately 300,000 pounds of steam per hour. Steam pressure and temperature conditions were selected to meet requirements of the site at which the boiler was installed.

  20. Experiments and modelling of coal pyrolysis under fluidized bed conditions

    NASA Astrophysics Data System (ADS)

    Zhang, Yongzhe; Xu, Xiangdong; Zuo, Yu

    1999-09-01

    The pyrolysis behavior of two Chinese coals has been investigated in a laboratory-scale bubbling fluidized bed system in Siegen University, Germany. Experimental equipment and procedure are introduced. The amounts of pyrolysis species of each coal were measured, calculated and compared. A new method was presented to determine the needed parameters in FG-DVC model with the experimental results instead of other much more complicated experiments.

  1. A novel sorbent for transport reactors and fluidized bed reactors

    SciTech Connect

    Copeland, R.; Cesario, M.; Gershanovich, Y.; Sibold, J.; Windecker, B.

    1998-12-31

    Coal Fired Gasifier Combined Cycles (GCC) have both high efficiency and very low emissions. GCCs critically need a method of removing the H{sub 2}S produced from the sulfur in the coal from the hot gases. There has been extensive research on hot gas cleanup systems, focused on the use of a zinc oxide based sorbent (e.g., zinc titanate). TDA Research, Inc. (TDA) is developing a novel sorbent with improved attrition resistance for transport reactors and fluidized bed reactors. The authors are testing sorbents at conditions simulating the operating conditions of the Pinon Pine clean coal technology plant. TDA sulfided several different formulations at 538 C and found several that have high sulfur capacity when tested in a fluidized bed reactor. TDA initiated sorbent regeneration at 538 C. The sorbents retained chemical activity with multiple cycles. Additional tests will be conducted to evaluate the best sorbent formulation.

  2. Wear prediction in a fluidized bed

    SciTech Connect

    Boyle, E.J.; Rogers, W.A.

    1993-06-01

    A procedure to model the wear of surfaces exposed to a fluidized bed is formulated. A stochastic methodology adapting the kinetic theory of gases to granular flows is used to develop an impact wear model. This uses a single-particle wear model to account for impact wear from all possible-particle collisions. An adaptation of a single-particle abrasion model to describe the effects of many abrading particles is used to account for abrasive wear. Parameters describing granular flow within the fluidized bed, necessary for evaluation of the wear expressions, are determined by numerical solution of the fluidized bed hydrodynamic equations. Additional parameters, describing the contact between fluidized particles and the wearing surface, are determined by optimization based on wear measurements. The modeling procedure was used to analyze several bubbling and turbulent fluidized bed experiments with single-tube and tube bundle configurations. Quantitative agreement between the measured and predicted wear rates was found, with some exceptions for local wear predictions. This work demonstrates a methodology for wear predictions in fluidized beds.

  3. Design of fluidized-bed, biological denitrification systems

    SciTech Connect

    Patton, B.D.; Hancher, C.W.; Pitt, W.W.; Walker, J.F.

    1982-01-01

    Many commercial processes yield nitrate-containing wastewaters that are being discharged to the environment because traditional recovery or disposal methods are economically unacceptable. The anticipated discharge limits (i.e., 10 to 20 g (NO/sub 3//sup -/)/m/sup 3/) being considered by many states will not allow continued release of these wastewaters. The new discharge standards can be met economically by use of the fluidizied-bed, biological denitrification process. Research and development studies were conducted with 0.05-, 0.10-, 0.20-, and 0.50-m-diam fluidized-bed bioreactor systems. Feed nitrate concentrations were in the 0 to 10,000 g (NO/sub 3//sup -/)/m/sup 3/ range. Using the data from these studies, rate expressions were developed for the destruction of nitrate as a function of nitrate concentration. Methods were also developed for sizing bioreactors and biomass control systems. The sizing methods for fluidized-bed denitrification systems are described, and support systems such as sampling and analysis, instrumentation and controls, utilities, and bacteria storage are discussed. Operation of the process is also briefly discussed to aid the designer. Using the methods presented in this report, fluidized-bed, biological denitrification systems can be designed to treat nitrate wastewater streams.

  4. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    SciTech Connect

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu.

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  5. Kinetic behavior of solid particles in fluidized beds: Annual report

    SciTech Connect

    Kono, H.O.; Huang, C.C.

    1987-10-01

    This report summarizes technical accomplishments for the first year in a 3-year contract project for the Morgantown Energy Technology Center (METC) of the US Department of Energy (DOE) under contract number AC21-86MC23249. The objectives of the project are (1) to develop experimental techniques for measuring the forces of fluidized particles, and (2) to predict solid particle performance in fluidized beds using data analysis and mathematical modeling. During the first year, the fracture-sensitive tracer-particle method was developed and applied to investigate the effects of fluidized particle size, superficial gas velocity, bed height, bed diameter, and bed configuration on the kinetic behavior of solid particles in fluidized beds. Quantitative data and comprehensive information were obtained. A piezoresistive strain-gauge sensor and a PC data-acquisition system were also developed; these are being used to measure the force distribution in fluidized beds. The pressure fluctuation method will also be investigated in the near future. 12 refs., 24 figs., 2 tabs.

  6. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, J.Y.; Cha, C.Y.; Merriam, N.W.

    1992-12-15

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyses the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step. 9 figs.

  7. Fluidized bed selective pyrolysis of coal

    DOEpatents

    Shang, Jer Y.; Cha, Chang Y.; Merriam, Norman W.

    1992-01-01

    The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyzes the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step.

  8. Enhanced durability of desulfurization sorbents for fluidized-bed applications

    SciTech Connect

    Gupta, R.P.; Gangwal, S.K.

    1991-06-01

    Advanced integrated gasification combined cycle (IGCC) power systems require the development of high-temperature desulfurization sorbents capable of removing hydrogen sulfide from coal gasifier down to very low levels. The objective of this investigation was to identify and demonstrate methods for enhancing the long-term chemical reactivity and mechanical strength of zinc ferrite, a leading regenerable sorbent, for fluidized-bed applications. Fluidized sorbent beds offer significant potential in IGCC systems because of their ability to control the highly exothermic regeneration involved. However, fluidized beds require a durable, attrition-resistant sorbent in the 100--300 {mu}m size range. A bench-scale high-temperature, high- pressure (HTHP) fluidized-bed reactor (7.6-cm I.D.) system capable of operating up to 24 atm and 800{degree}C was designed, built and tested. A total of 175 sulfidation-regeneration cycles were carried out using KRW-type coal gas with various zinc ferrite formulations. A number of sorbent manufacturing techniques including spray drying, impregnation, crushing and screening, and granulation were investigated. While fluidizable sorbents prepared by crushing durable pellets and screening had acceptable sulfur capacity, they underwent excessive attrition during multicycle testing. The sorbent formulations prepared by a proprietary technique were found to have excellent attrition resistance and acceptable chemical reactivity during multicycle testing. However, zinc ferrite was found to be limited to 550{degree}C, beyond which excessive sorbent weakening due to chemical transformations, e.g., iron oxide reduction, was observed.

  9. Steady State Sedimentation in a Liquid Fluidized Bed

    NASA Technical Reports Server (NTRS)

    Segre, P. N.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    The velocity fluctuations and the local particle concentration of a particle suspension exhibiting steady state sedimentation in a fluidized bed are determined as a function of height along the particle column. Both the velocity fluctuations and the particle volume fraction are found to strongly depend on height. We account for the stability of the bed by a simple model evoking a flux balance. Velocity fluctuations driving a downward particle flux are compensated by an upward particle flux stemming from an excess flow velocity due to the concentration gradient of the system.

  10. Fluidized bed catalytic coal gasification process

    DOEpatents

    Euker, Jr., Charles A.; Wesselhoft, Robert D.; Dunkleman, John J.; Aquino, Dolores C.; Gouker, Toby R.

    1984-01-01

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents (16) are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50.degree. C. and 250.degree. C. in an oxidation zone (24) and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone (44) at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  11. Fluidized bed coal desulfurization. Final Report

    SciTech Connect

    Ravindram, M.

    1983-08-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  12. Heat Transfer in Segregated Fluidized Beds Part 2: Particle Motion and Its Effects on the Heat transfer in the Segregated Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Gu, Yihua; Satoh, Isao; Saito, Takushi; Kawaguchi, Tatsuya

    In our previous paper, particle and temperature segregations in a fluidized bed of binary particle mixtures were experimentally examined, and heat transfer in the segregated fluidized bed was investigated. As the results, it was shown that the temperature segregation results mainly from low heat transfer coefficient through the interface layer, which exists between the flotsam-rich and jetsam-rich layers, and that the heat transfer coefficient increases rapidly with increasing the excess gas velocity. Following our previous paper, particle motion in the segregated fluidized bed was experimentally investigated in this paper, in order to make quantitative discussion on the relation between the heat transfer coefficient and particle motion in the interface layer. In the experiment, the Particle Imaging Velocimetry (PIV) method was applied to study the concentration and motion of particles in the segregated fluidized bed. A modified solid circulation model was built up to model the particle motion in the segregated fluidized bed. The experiment results showed that the vertical particle exchange rate of the interface layer increases with the excess gas velocity, and that the vertical heat transfer coefficient through the interface layer is mainly determined by the average particle exchange rate in the interface layer. Variations of the apparent thermal conductivity at different height in the particle layers were also determined by the vertical variation of the particle exchange rate. It was shown that the heat transfer coefficient or the thermal conductivity in the interface layer is influenced by the densities and specific heat capacities of the particles.

  13. FBC: Gaining acceptance. [Fluidized Bed Combustion

    SciTech Connect

    Gawlicki, S.M.

    1991-04-01

    This article addresses the growing acceptance of fluidized bed combustion as a technology appropriate for use in dual-purpose power plants. The article reviews projects for cogeneration in California, a demonstration plant sponsored by the US Department of Energy in Ohio (this plant also incorporates combined cycle operation), and an electric power/greenhouse project in Pennsylvania.

  14. Fluidized-Bed Silane-Decomposition Reactor

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1991-01-01

    Fluidized-bed pyrolysis reactor produces high-purity polycrystalline silicon from silane or halosilane via efficient heterogeneous deposition of silicon on silicon seed particles. Formation of silicon dust via homogeneous decomposition of silane minimized, and deposition of silicon on wall of reactor effectively eliminated. Silicon used to construct solar cells and other semiconductor products.

  15. Fluidized-bed-fired industrial boilers

    SciTech Connect

    Leon, A.M.; McCoy, D.E.

    1981-01-01

    E. Keeler Company and Dorr-Oliver, Inc. have joined to design, market and manufacture atmospheric fluidized-bed-fired boilers. The first contract, called Shamokin, was a 23,400 lb/hr unit fired with anthracite culm having a heating value of 4000 Btu/lb and 67% ash. The Department of Energy sponsored this plant as a demonstration project. Boiler erection is nearly complete and start-up is scheduled for mid-1981. In conjunction with the Shamokin project, a line of fluidized-bed-fired boilers to 250,000 lb/hr has been developed for conventional solid fuels. The development of fluidized-bed-fired, industrial boilers is in its very early stages. At this point, it is not possible for any manufacturer to claim extensive operating experience with any particular design under the varied applications normal to industrial watertube boilers. Many different designs and approaches will develop over the next few years and until there has been some operating experience, it is not possible to evaluate just what share of the future industrial boiler market will utilize fluidized-bed firing.

  16. SOLIDS TRANSPORT BETWEEN ADJACENT CAFB FLUIDIZED BEDS

    EPA Science Inventory

    The report gives results of an experimental investigation of a pulsed, dense-phase pneumatic transport system for controlled circulation between adjacent fluidized beds. A model was developed to predict performance. The program provides technical support for EPA's program to demo...

  17. Particle Pressures in Fluidized Beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction): they impart to the bed. So rather than directly measure the particle pressure, we inferred the values of the elasticity from measurements of instability growth in liquid beds the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined)and then working backwards to determine the unknown coefficients, including the elasticity.

  18. Particle pressures in fluidized beds. Final report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Jin, C.

    1996-09-01

    This project studies the particle pressure, which may be thought of as the force exerted by the particulate phase of a multiphase mixture, independently of that exerted by other phases. The project is divided into two parts, one concerning gas and the other liquid fluidized beds. Previous work on gas fluidized beds had suggested that the particle pressures are generated by bubbling action. Thus, for these gas fluidized bed studies, the particle pressure is measured around single bubbles generated in 2-D fluidized beds, using special probes developed especially for this purpose. Liquid beds are immune from bubbling and the particle pressures proved too small to measure directly. However, the major interest in particle pressures in liquid beds lies in their stabilizing effect that arises from the effective elasticity (the derivative of the particle pressure with respect to the void fraction), they impart to the bed. So rather than directly measure the particle pressure, the authors inferred the values of the elasticity from measurements of instability growth in liquid beds; the inference was made by first developing a generic stability model (one with all the normally modeled coefficients left undetermined) and then working backwards to determine the unknown coefficients, including the elasticity.

  19. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C.S.; Hawk, J.A.

    1995-07-25

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence. 9 figs.

  20. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C. Stuart; Hawk, James A.

    1995-01-01

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence.

  1. Fluidized bed electrowinning of copper. Final report

    SciTech Connect

    1997-07-01

    The objectives of the study were to: design and construct a 10,000- amp fluidized bed electrowinning cell for the recovery of copper from acidic sulfate solutions; demonstrate the technical feasibility of continuous particle recirculation from the electrowinning cell with the ultimate goal of continuous particle removal; and measure cell efficiency as a function of operating conditions.

  2. Reversed flow fluidized-bed combustion apparatus

    DOEpatents

    Shang, Jer-Yu; Mei, Joseph S.; Wilson, John S.

    1984-01-01

    The present invention is directed to a fluidized-bed combustion apparatus provided with a U-shaped combustion zone. A cyclone is disposed in the combustion zone for recycling solid particulate material. The combustion zone configuration and the recycling feature provide relatively long residence times and low freeboard heights to maximize combustion of combustible material, reduce nitrogen oxides, and enhance sulfur oxide reduction.

  3. MUNICIPAL WASTE COMBUSTION ASSESSMENT: FLUIDIZED BED COMBUSTION

    EPA Science Inventory

    The report documents the results of an assessment of fluidized bed combustors (FBCs) to minimize air emissions from municipal waste combustors (MWCs). Objectives of the assessment were to identify the population of existing and planned refuse fired FBC facilities in the U.S., exa...

  4. Heat transfer in circulating fluidized bed combustor

    SciTech Connect

    Bucak, O.; Dogan, O.M.; Uysal, B.Z.

    1999-07-01

    The importance of fluidized bed combustion in utilizing the energy of especially low quality coals is widely accepted. Among various fluidized bed combustion technologies, circulating fluidized beds are preferred as a result of the efforts to get higher combustion efficiencies. The aim of the present research was to investigate the applicability of this technology to Turkish lignites. To achieve this object a 6.5 m tall pilot circulating fluidized bed combustor with 155 mm diameter and all the auxiliary equipment were designed, constructed and tested using Seyitomer lignite of 0.9--2.38 mm in size. Heat transfer from the bed to the water cooling jackets was examined to recover the combustion energy. The inside heat transfer coefficient was determined to be around 121 W/m{sup 2} K for the suspension density of 20--55 kg/m{sup 3}. The agreement of the experimental findings with theoretical estimations was also checked. Furthermore, the thermal efficiency of the system for the heat recovered was found to be 63%.

  5. Atmospheric fluidized bed combustion advanced concept system

    SciTech Connect

    Not Available

    1992-05-01

    DONLEE Technologies Inc. is developing with support of the US Department of Energy an advanced circulating fluidized bed technology known as the Vortex{trademark} Fluidized Bed Combustor (VFBC). The unique feature of the VFBC is the injection of a significant portion of the combustion air into the cyclone. Since as much as one-half of the total combustion air is injected into the cyclone, the cross-sectional area of the circulating fluidized bed is considerably smaller than typical circulating fluidized beds. The technology is being developed for two applications: Industrial-scale boilers ranging from 20,000 to 100,000 pounds per hour steam generating capacity; and two-stage combustion in which a substoichiometric Vortex Fluidized Bed Combustor (2VFBC) or precombustor is used to generate a combustible gas for use primarily in boiler retrofit applications. This Level II analysis of these two applications indicates that both have merit. An industrial-scale VFBC boiler (60,000 lb/hr of steam) is projected to be economically attractive with coal prices as high as $40 per ton and gas prices between $4 and $5 per thousand cubic feet. The payback time is between 3 and 4 years. The 2VFBC system was evaluated at three capacities of application: 20,000; 60,000 and 100,000 lb/hr of steam. The payback times for these three capacities are 4.5, 2.1 and 1.55 years, respectively. The 2VFBC has potential applications for retrofit of existing pulverized coal-fired boilers or as a new large (utility) boiler. Pressurized operation of the 2VFBC has considerable potential for combined cycle power generation applications. Experimental development of both applications is presented here to demonstrate the potential of these two technologies.

  6. Generation and reduction of nitrogen oxides in firing different kinds of fuel in a circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Munts, V. A.; Munts, Yu. G.; Baskakov, A. P.; Proshin, A. S.

    2013-11-01

    The processes through which nitrogen oxides are generated and reduced in the course of firing different kinds of fuel in a circulating fluidized bed are addressed. All experimental studies were carried by the authors on their own laboratory installations. To construct a model simulating the generation of nitrogen oxides, the fuel combustion process in a fluidized bed was subdivided into two stages: combustion of volatiles and combustion of coke residue. The processes through which nitrogen oxides are generated and reduced under the conditions of firing fuel with shortage of oxygen (which is one of efficient methods for reducing nitrogen oxide emissions in firing fuel in a fluidized bed) are considered.

  7. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George C. (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1982-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fluidized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  8. Bed material agglomeration during fluidized bed combustion

    SciTech Connect

    Brown, R.C.; Dawson, M.R.; Noble, S.

    1993-02-01

    The purpose of this project is to determine the physical and chemical reactions which led to the undesired agglomeration of bed material during fluidized bed combustion and to relate these reactions to specific causes. Survey of industrial-scale fluidized bed combustors is being conducted to determine the occurrence of bed agglomeration and the circumstances under which agglomeration took place. This task should be finished by the end of February. Samples of bed material, agglomerate material, and boiler deposits are being requested from boiler operators as part of the survey. Once received, these sample will be analyzed to determine chemical and mineralogic composition. The bulk chemical determination will be performed using x-ray fluorescence and inductively coupled plasma-optical emission (ICP). Mineralogy will be detected by x-ray diffraction (XRD). Chemical and mineral reactions will be determined by scanning electron microscopy, optical microscopy, and electron microprobe.

  9. Rapid ignition of fluidized bed boiler

    DOEpatents

    Osborn, Liman D.

    1976-12-14

    A fluidized bed boiler is started up by directing into the static bed of inert and carbonaceous granules a downwardly angled burner so that the hot gases cause spouting. Air is introduced into the bed at a rate insufficient to fluidize the entire bed. Three regions are now formed in the bed, a region of lowest gas resistance, a fluidized region and a static region with a mobile region at the interface of the fluidized and static regions. Particles are transferred by the spouting action to form a conical heap with the carbonaceous granules concentrated at the top. The hot burner gases ignite the carbonaceous matter on the top of the bed which becomes distributed in the bed by the spouting action and bed movement. Thereafter the rate of air introduction is increased to fluidize the entire bed, the spouter/burner is shut off, and the entire fluidized bed is ignited.

  10. Development of fluidized bed cement sintering technology

    SciTech Connect

    Mukai, Katsuji

    1994-12-31

    In the new system presented in this paper, the cement clinker is sintered, not in a rotary kiln, but in two different furnaces: a spouted bed kiln and a fluidized bed kiln. The heat generated in the process of cooling the cement clinker is recovered by a fluidized bed cooler and a packed bed cooler, which are more efficient than the conventional coolers. Compared with the rotary kiln system, the new technology significantly reduces NO{sub x} emissions, appreciably cuts energy consumption, and reduces CO{sub 2} emissions as well. Thus, the new system is an efficient cement sintering system that is friendly to the global environment. In this paper, we describe this new technology as one of the applied technologies at an industrial level that is being developed in the Clean Coal Technology Project, and we present the results from test operations at our pilot plant.

  11. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, Dolores C.; DaPrato, Philip L.; Gouker, Toby R.; Knoer, Peter

    1986-01-01

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone (12) with an aqueous solution having a pH above 12.0 at a temperature between 65.degree. C. and 110.degree. C. for a period of time sufficient to remove bitumens from the coal into said aqueous solution and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m.sup.3. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step.

  12. Predictive models for circulating fluidized bed combustors

    SciTech Connect

    Gidaspow, D.

    1989-11-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. The purpose of these models is to help American industry, such as Combustion Engineering, design and scale-up CFB combustors that are capable of burning US Eastern high sulfur coals with low SO{sub x} and NO{sub x} emissions. In this report, presented as a technical paper, solids distributions and velocities were computed for a PYROFLOW circulating fluidized bed system. To illustrate the capability of the computer code an example of coal-pyrite separation is included, which was done earlier for a State of Illinois project. 24 refs., 20 figs., 2 tabs.

  13. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, D.C.; DaPrato, P.L.; Gouker, T.R.; Knoer, P.

    1984-07-06

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone with an aqueous solution having a pH above 12.0 at a temperature between 65/sup 0/C and 110/sup 0/C for a period of time sufficient to remove bitumens from the coal into said aqueous solution, and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m/sup 3/. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step. 2 figs., 1 tab.

  14. Recycle device for circulating fluidized bed boilers

    SciTech Connect

    Wang, Q.; Luo, Z.Y.; Li, X.T.; Cheng, F.; Ni, M.J.; Cen, K.

    1997-12-31

    Because the pressure at the outlet of a separator is lower than that at an inlet of a furnace, a recycle device is one of the most important components of circulating fluidized bed boilers for handling circulating ash. Although it has been extensively used in circulating fluidized bed boilers, its properties have not yet been well understood. Many experiments have been conducted for a kind of recycle device and the operational properties were obtained. The experimental results show that the structure of the recycle device and aeration conditions have a strong influence on the solid flow rate and operational stability of the recycle device. The authors will discuss the effect of the major parameters, such as opening and aeration air at different locations, on solids flow rate. The operational considerations will be given in this paper.

  15. Solar heated fluidized bed gasification system

    NASA Technical Reports Server (NTRS)

    Qader, S. A. (Inventor)

    1981-01-01

    A solar-powered fluidized bed gasification system for gasifying carbonaceous material is presented. The system includes a solar gasifier which is heated by fluidizing gas and steam. Energy to heat the gas and steam is supplied by a high heat capacity refractory honeycomb which surrounds the fluid bed reactor zone. The high heat capacity refractory honeycomb is heated by solar energy focused on the honeycomb by solar concentrator through solar window. The fluid bed reaction zone is also heated directly and uniformly by thermal contact of the high heat capacity ceramic honeycomb with the walls of the fluidized bed reactor. Provisions are also made for recovering and recycling catalysts used in the gasification process. Back-up furnace is provided for start-up procedures and for supplying heat to the fluid bed reaction zone when adequate supplies of solar energy are not available.

  16. [Intermediate experiment and mechanism analysis of flue gas desulfurization technology by circulating fluidized bed].

    PubMed

    Zhao, Xudong; Wu, Shaohua; Ma, Chunyuan; Qin, Yukun

    2002-03-01

    A new Circulating Fluidized Bed was designed for intermediate experiment of flue gas desulphurization, in which the flue gas flow rate was 3500 m3/h. By using it, the basic experiments were carried out to study the influence of Ca/S and supersaturated temperature on desulphurization efficiency and the effect of the recycling solid particle in the sulfur removal column on desulphurization performance. The results showed when Ca/S = 1.2, the desulphurization efficiency was increased by 15% through the recycle of solid particle; the gas velocity inside the bed could be designed higher. The mechanism analysis were also studied and the method to increase effective resident time was introduced. PMID:12048805

  17. Gas distributor for fluidized bed coal gasifier

    DOEpatents

    Worley, Arthur C.; Zboray, James A.

    1980-01-01

    A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

  18. Use of glow discharge in fluidized beds

    NASA Technical Reports Server (NTRS)

    Wydeven, T.; Wood, P. C.; Ballou, E. V.; Spitze, L. A. (Inventor)

    1981-01-01

    Static charges and agglomerization of particles in a fluidized bed systems are minimized by maintaining in at least part of the bed a radio frequency glow discharge. This approach is eminently suitable for processes in which the conventional charge removing agents, i.e., moisture or conductive particle coatings, cannot be used. The technique is applied here to the disproportionation of calcium peroxide diperoxyhydrate to yield calcium superoxide, an exceptionally water and heat sensitive reaction.

  19. Fluidized-bed biological nitrogen removal

    SciTech Connect

    Hosaka, Yukihisa; Minami, Takeshi; Nasuno, Sai )

    1991-08-01

    This article describes a compact process for nitrogen removal developed in Japan. It does not require the large amounts of land of current denitrification processes. The process uses a three-phase fluidized bed of granular anthracite to which the nitrifying bacteria adhere and are fluidized by the activated sludge in the reactor. The process was developed in response to the need for nitrogen and phosphorus removal from waste water to prevent the eutrophication of Tokyo Bay, Japan.

  20. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  1. Pulsed atmospheric fluidized bed combustor apparatus

    DOEpatents

    Mansour, Momtaz N.

    1993-10-26

    A pulsed atmospheric fluidized bed reactor system is disclosed and claimed along with a process for utilization of same for the combustion of, e.g. high sulfur content coal. The system affords a economical, ecologically acceptable alternative to oil and gas fired combustors. The apparatus may also be employed for endothermic reaction, combustion of waste products, e.g., organic and medical waste, drying materials, heating air, calcining and the like.

  2. Particle pressures in fluidized beds. Annual report

    SciTech Connect

    Campbell, C.S.; Rahman, K.; Hu, X.; Jin, C.

    1994-03-01

    Campbell and Wang (1991) showed that the particle pressures in gas-fluidized beds were largely generated by the passage of bubbles. In particular, they showed that the average particle pressure exerted on the side walls scaled with the average size of the bubble. This immediately brings to mind two questions: (1) what is it about bubbles that leads to particle pressure generation and (2) would there be measurable particle pressures in liquid-fluidized beds which, while unstable, do not bubble? This project is largely aimed at answering these two questions. To attack the first problem, the authors have built a two-dimensional gas-fluidized bed into which bubbles may be injected and the distribution of particle-pressure measured. For the latter, other experiments are being performed in liquid fluidized beds. However, it soon became apparent that the particle pressures generated in the liquid beds are extremely small. This has pointed that phase of the research in two directions. The first is the design and construction of a third, and more sensitive, from of the particle pressure transducer. The second approach arose from reflection on what ultimately was the utility of the current research. This led to the development of a generic stability model, in which all modeled terms are left unspecified. From analyzing this model, they have developed an experimental plan that, by measuring the characteristics of voidage disturbances and comparing with the theory, will allow them to back out appropriate values for the modeled terms. The results will not only yield insight into the particle pressure, but also of the fluid drag. The latter results may be used to evaluate common models for these terms.

  3. Cluster Dynamics in a Circulating Fluidized Bed

    SciTech Connect

    Guenther, C.P.; Breault, R.W.

    2006-11-01

    A common hydrodynamic feature in industrial scale circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

  4. Fluidized bed injection assembly for coal gasification

    DOEpatents

    Cherish, Peter; Salvador, Louis A.

    1981-01-01

    A coaxial feed system for fluidized bed coal gasification processes including an inner tube for injecting particulate combustibles into a transport gas, an inner annulus about the inner tube for injecting an oxidizing gas, and an outer annulus about the inner annulus for transporting a fluidizing and cooling gas. The combustibles and oxidizing gas are discharged vertically upward directly into the combustion jet, and the fluidizing and cooling gas is discharged in a downward radial direction into the bed below the combustion jet.

  5. Status of the fluidized bed unit

    SciTech Connect

    Williams, P.M.; Wade, J.F.

    1994-06-01

    Rocky Flats has a serious mixed waste problem. No technology or company has a license and available facilities to remedy this dilemma. One solution under study is to use a catalytic fluidized bed unit to destroy the combustible portion of the mixed waste. The fluidized bed thermal treatment program at Rocky Flats is building on knowledge gained over twenty years of successful development activity. The FBU has numerous technical advantages over other thermal technologies to treat Rocky Flats` mixed waste, the largest being the lower temperature (700{degrees}C versus 1000{degrees}C) which reduces acid corrosion and mechanical failures and obviates the need for ceramic lining. Successful demonstrations have taken place on bench, pilot, and full-scale tests using radioactive mixed wastes. The program is approaching implementation and licensing of a production-scale fluidized bed system for the safe treatment of mixed waste. The measure for success on this project is the ability to work closely with the community to jointly solve problems and respond to concerns of mixed waste treatment at Rocky Flats.

  6. Hydrodynamic aspects of a circulating fluidized bed with internals

    SciTech Connect

    Balasubramanian, N.; Srinivasakannan, C.

    1998-06-01

    An attempt is made to examine the influence of internals (baffles) in the riser of the circulating fluidized bed. Experiments are conducted in a circulating fluidized bed, having perforated plates with different free areas. It is noticed from the present work that a circulating fluidized bed having 45% free area gives uniform solids concentration and pressure drop along the length of the riser. In addition to the uniformity, the circulating fluidized bed with internals gives higher pressure drop (solids concentration) compared to a conventional circulating fluidized bed. For internals having 67.6% free area the pressure drop is higher at the lower portion of the riser compared to the upper portion, similar to a conventional circulating fluidized bed. For 30% free area plates the solids concentration varies axially within the stage and remains uniform from stage to stage.

  7. Rivesville multicell fluidized bed boiler. Annual technical progress report. July 1978-June 1979

    SciTech Connect

    Not Available

    1980-08-01

    Design, construction and test program of a 300,000 lb/hr steam generating capacity multicell fluidized bed boiler (MFB), as a pollution free method of burning high-sulfur or highly corrosive coals, is being carried out. The concept involves burning fuels such as coal, in a fluidized bed of limestone particles that react with the sulfur compounds formed during combustion to reduce air pollution. Nitrogen oxide emissions are also reduced at the lower combustion temperatures. The CaSO/sub 4/ produced in the furnace is discharged with the ash or regenerated to CaO for reuse in the fluidized bed. Information is presented on continued operation of the Rivesville MFB steam generating plant in a commercial mode and for determining performance and emission characteristics; studies and tests on flyash characterization and reinjection, fuel feed eductors and needles, air distributor, corrosion-erosion and sulfur capture; engineering studies to improve MFB performance and reliability.

  8. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    PubMed

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible. PMID:18505001

  9. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler

    SciTech Connect

    Changfu You; Xuchang Xu

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from underground coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible. 17 refs., 3 figs., 1 tab.

  10. Analysis for radiative heat transfer in a circulating fluidized bed

    SciTech Connect

    Steward, F.R.; Couturier, M.F.; Poolpol, S.

    1995-12-31

    The radiative heat transfer from the particles within a circulating fluidized bed has been determined for a number of different assumptions. Based on temperature profiles measured in an operating circulating fluidized bed burning coal, a procedure for predicting the radiative transfer from the solid particles to a cold wall is recommended. The radiative transfer from the solid particles to a cold wall makes up approximately 50% of the total heat transfer to the wall in a circulating fluidized bed combustor.

  11. Cold-Flow Circulating Fluidized-Bed Identification

    SciTech Connect

    Parviz Famouri

    2005-07-01

    In a variety of industrial applications, the use of a circulating fluidized bed (CFB) provides various advantages, such as reducing environmental pollution and increasing process efficiency. The application of circulating fluidized bed technology contributes to the improvement of gas-solid contact, reduction of the cross-sectional area with the use of higher superficial velocities, the use of the solids circulation rate as an additional control variable, and superior radial mixing, Grace et al. [1]. In order to improve raw material usage and utility consumption, optimization and control of CFB is very important, and an accurate, real time model is required to describe and quantify the process. Currently there is no accepted way to construct a reliable model for such a complex CFB system using traditional methods, especially at the pilot or industrial scale. Three major obstacles in characterizing the system are: 1) chaotic nature of the system; 2) non-linearity of the system, and 3) number of immeasurable unknowns internal to the system,[2]. Advanced control theories and methods have the ability to characterize the system, and can overcome all three of these obstacles. These methods will be discussed in this report.

  12. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    1998-03-01

    ThermoChem, under contract to the Department of Energy, conducted extensive research, development and demonstration work on a Pulsed Atmospheric Fluidized Bed Combustor (PAFBC) to confirm that advanced technology can meet these performance objectives. The ThermoChem/MTCI PAFBC system integrates a pulse combustor with an atmospheric bubbling-bed type fluidized bed combustor (BFBC) In this modular configuration, the pulse combustor burns the fuel fines (typically less than 30 sieve or 600 microns) and the fluidized bed combusts the coarse fuel particles. Since the ThermoChem/MTCI PAFBC employs both the pulse combustor and the AFBC technologies, it can handle the full-size range of coarse and fines. The oscillating flow field in the pulse combustor provides for high interphase and intraparticle mass transfer rates. Therefore, the fuel fines essentially burn under kinetic control. Due to the reasonably high temperature (>1093 C but less than the temperature for ash fusion to prevent slagging), combustion of fuel fines is substantially complete at the exit of the pulse combustor. The additional residence time of 1 to 2 seconds in the freeboard of the PAFBC unit then ensures high carbon conversion and, in turn, high combustion efficiency. A laboratory unit was successfully designed, constructed and tested for over 600 hours to confirm that the PAFBC technology could meet the performance objectives. Subsequently, a 50,000 lb/hr PAFBC demonstration steam boiler was designed, constructed and tested at Clemson University in Clemson, South Carolina. This Final Report presents the detailed results of this extensive and successful PAFBC research, development and demonstration project.

  13. Multiple model identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, Rupen; Famouri, P.; Woerner, B.D.; Turton, R.; •Ludlow, J.C.; Shadle, L.J.; Boyle, E.J.

    2008-05-13

    Solids circulation rate is an important parameter that is essential to the control and improved performance of a circulating fluidized bed system. The present work focuses on the identification of a cold flow circulating fluidized bed using a multiple model identification technique that considers the given set-up as a nonlinear dynamic system and predicts the solids circulation rate as a function of riser aeration, move air flow rate, and total riser pressure drop. The predictor model obtained from this technique is trained on glass beads data sets in which riser aeration and move air flow are varied randomly one at a time. The global linear state space model obtained from the N4SID algorithm is trained on the same data set and the prediction results of solids circulation rate from both these algorithms are tested against data obtained at operating conditions different from the training data. The comparison between the two methods shows that the prediction results obtained from the multiple model technique are better than those obtained from the global linear model. The number of local models is increased from two to five and two third order state space models are sufficient for the present sets of data.

  14. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  15. Spatiotemporal dynamics of a shallow fluidized bed.

    SciTech Connect

    Aranson, I. S.; Tsimring, L. S.; Clark, D. K.

    2000-12-05

    An experimental and theoretical study of the dynamics of an air-fluidized thin granular layer is presented. Near the threshold of instability, the system exhibits critical behavior with remarkably long transient dynamics. Above the threshold of fluidization the system undergoes a Hopf bifurcation as the layer starts to oscillate at a certain frequency due to a feedback between the layer dilation and the airflow rate. Based on our experimental data, we formulate a the simple dynamical model which describes the transition in a shallow fluidized bed.

  16. Electrode assembly for a fluidized bed apparatus

    DOEpatents

    Schora, Jr., Frank C.; Matthews, Charles W.; Knowlton, Ted M.

    1976-11-23

    An electrode assembly comprising a high voltage electrode having a generally cylindrical shape and being electrically connected to a high voltage source, where the cylinder walls may be open to flow of fluids and solids; an electrically grounded support electrode supporting said high voltage electrode by an electrically insulating support where both of the electrically grounded and electrically insulating support may be hollow; and an electrically grounded liner electrode arranged concentrically around both the high voltage and support electrodes. This assembly is specifically adapted for use in a fluidized bed chemical reactor as an improved heating means therefor.

  17. Pyrolysis reactor and fluidized bed combustion chamber

    DOEpatents

    Green, Norman W.

    1981-01-06

    A solid carbonaceous material is pyrolyzed in a descending flow pyrolysis reactor in the presence of a particulate source of heat to yield a particulate carbon containing solid residue. The particulate source of heat is obtained by educting with a gaseous source of oxygen the particulate carbon containing solid residue from a fluidized bed into a first combustion zone coupled to a second combustion zone. A source of oxygen is introduced into the second combustion zone to oxidize carbon monoxide formed in the first combustion zone to heat the solid residue to the temperature of the particulate source of heat.

  18. Packed fluidized bed blanket for fusion reactor

    DOEpatents

    Chi, John W. H.

    1984-01-01

    A packed fluidized bed blanket for a fusion reactor providing for efficient radiation absorption for energy recovery, efficient neutron absorption for nuclear transformations, ease of blanket removal, processing and replacement, and on-line fueling/refueling. The blanket of the reactor contains a bed of stationary particles during reactor operation, cooled by a radial flow of coolant. During fueling/refueling, an axial flow is introduced into the bed in stages at various axial locations to fluidize the bed. When desired, the fluidization flow can be used to remove particles from the blanket.

  19. Simulation of fluidized bed coal combustors

    NASA Technical Reports Server (NTRS)

    Rajan, R.

    1979-01-01

    The many deficiencies of previous work on simulation of fluidized bed combustion (FBC) processes are presented. An attempt is made to reduce these deficiencies, and to formulate a comprehensive FBC model taking into account the following elements: (1) devolatilization of coal and the subsequent combustion of volatiles and residual char; (2) sulfur dioxide capture by limestone; (3) NOx release and reduction of NOx by char; (4) attrition and elutriation of char and limestone; (5) bubble hydrodynamics; (6) solids mixing; (7) heat transfer between gas and solid, and solid and heat exchange surfaces; and (8) freeboard reactions.

  20. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Keith, Raymond E.; Heller, Thomas J.; Bush, Stuart A.

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association's NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  1. Gas fluidized-bed stirred media mill

    SciTech Connect

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  2. Fluidized bed pyrolysis to gases containing olefins

    SciTech Connect

    Kuester, J.L.

    1980-01-01

    Recent gasification data are presented for a system designed to produce liquid hydrocarbon fuel from various biomass feedstocks. The factors under investigation were feedstock type, fluidizing gas type, residence time, temperature and catalyst usage. The response was gas phase composition. A fluidized bed system was utilized with a separate regenerator-combustor. An olefin content as high as 39 mole % was achieved. Hydrogen/carbon monoxide ratios were easily manipulated via steam addition over a broad range with an autocatalytic effect apparent for most feedstocks.

  3. Fluidized-Bed Cleaning of Silicon Particles

    NASA Technical Reports Server (NTRS)

    Rohatgi, Naresh K.; Hsu, George C.

    1987-01-01

    Fluidized-bed chemical cleaning process developed to remove metallic impurities from small silicon particles. Particles (250 micrometer in size) utilized as seed material in silane pyrolysis process for production of 1-mm-size silicon. Product silicon (1 mm in size) used as raw material for fabrication of solar cells and other semiconductor devices. Principal cleaning step is wash in mixture of hydrochloric and nitric acids, leaching out metals and carrying them away as soluble chlorides. Particles fluidized by cleaning solution to assure good mixing and uniform wetting.

  4. Transients in a circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  5. Pressure Fluctuations as a Diagnostic Tool for Fluidized Beds

    SciTech Connect

    Joel R. Schroeder; Robert C. Brown

    1998-04-23

    The purpose of this project is to investigate the origin of pressure fluctuations in fluidized bed systems. The study will asses the potential for using pressure fluctuations as an indicator of fluidized bed hydrodynamics in both laboratory scale cold-models and industrial scale boilers.

  6. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  7. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  8. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  9. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  10. Development and testing of a fluidized bed solar thermal receiver

    SciTech Connect

    Bachovchin, D.M.; Archer, D.H.; Neale, D.H.; Brown, C.T.; Lefferdo, J.M.

    1981-01-01

    Requirements for effective solar thermal receivers are compared with the characteristics of fluidized beds to demonstrate the compatibility of the two technologies. The Westinghouse design and construction of a solar thermal fluidized bed air heater for industrial process heat is described. Tests of the unit with concentrated solar radiation at the Georgia Tech Advanced Components Test Facility are outlined and receiver performance is evaluated.

  11. 21 CFR 890.5160 - Air-fluidized bed.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Air-fluidized bed. 890.5160 Section 890.5160 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES PHYSICAL MEDICINE DEVICES Physical Medicine Therapeutic Devices § 890.5160 Air-fluidized bed....

  12. Fluidized bed gasification of select granular biomaterials.

    PubMed

    Subramanian, P; Sampathrajan, A; Venkatachalam, P

    2011-01-01

    Biomaterials can be converted into solid, liquid and gaseous fuels through thermochemical or biochemical conversion processes. Thermochemical conversion of granular biomaterials is difficult because of its physical nature and one of the suitable processes is fluidized bed gasification. In this study, coir pith, rice husk and saw dust were selected and synthetic gas was generated using a fluidized bed gasifier. Gas compositions of product gas were analyzed and the percentage of carbon monoxide and carbon dioxide was in the range of 8.24-19.55 and 10.21-17.14, respectively. The effect of equivalence ratio (0.3, 0.4 and 0.5) and reaction time (at 10 min interval) on gas constituents was studied. The gas yield for coir pith, rice husk and sawdust were found to be in the range of 1.98-3.24, 1.79-2.81 and 2.18-3.70 Nm3 kg(-1), respectively. Models were developed to study the influence of biomaterial properties and operating conditions on molar concentration of gas constituents and energy output. PMID:20817445

  13. Predictive models of circulating fluidized bed combustors

    SciTech Connect

    Gidaspow, D.

    1992-07-01

    Steady flows influenced by walls cannot be described by inviscid models. Flows in circulating fluidized beds have significant wall effects. Particles in the form of clusters or layers can be seen to run down the walls. Hence modeling of circulating fluidized beds (CFB) without a viscosity is not possible. However, in interpreting Equations (8-1) and (8-2) it must be kept in mind that CFB or most other two phase flows are never in a true steady state. Then the viscosity in Equations (8-1) and (8-2) may not be the true fluid viscosity to be discussed next, but an Eddy type viscosity caused by two phase flow oscillations usually referred to as turbulence. In view of the transient nature of two-phase flow, the drag and the boundary layer thickness may not be proportional to the square root of the intrinsic viscosity but depend upon it to a much smaller extent. As another example, liquid-solid flow and settling of colloidal particles in a lamella electrosettler the settling process is only moderately affected by viscosity. Inviscid flow with settling is a good first approximation to this electric field driven process. The physical meaning of the particulate phase viscosity is described in detail in the chapter on kinetic theory. Here the conventional derivation resented in single phase fluid mechanics is generalized to multiphase flow.

  14. Surface-renewal models for heat-transfer between walls and fluidized beds

    NASA Technical Reports Server (NTRS)

    Patel, R. D.

    1969-01-01

    Two surface-renewed film penetration models describe transient heat-transfer between a wall and a fluidized bed. Methods are presented for estimation of mean residence times of particles at the transporting surface, their age densities and the average transport coefficients.

  15. Modeling of structural effects in biomedical elements after titanium oxidation in fluidized bed

    NASA Astrophysics Data System (ADS)

    Jasiński, J.; Szota, M.; Mendzik, K.

    2010-06-01

    Oxidation is one of the most employed methods to improve titanium and its alloys properties especially due to medical application. This process like most of the thermochemical treatment processes substantially influences on the characteristic of surface layers and the same on its mechanical and useful properties. Oxide coatings produced during titanium oxidation were examined due to their composition identification. Titanium was oxidized in fluidized bed in temperature range between 500÷700°C. Microstructures of titanium with a visible oxide coating on its surface after thermochemical treatment and changes of grain size in core of titanium samples are described. Moreover Xray phase analysis of obtained oxides coatings was made as well as microhardness measurements of titanium surface layers after oxidation process. Finally, the surfaces of titanium after oxidation in fluidized bed were measured by Auger electron spectroscopy. All research results are used to built numerical model of oxidation process in fluidized. Titanium oxidation process in fluidized bed is very complicated, because changes of parameters are non linear characteristics. This fact and lack of mathematical algorithms describing this process makes modeling properties of titanium elements by traditional numerical methods difficult or even impossible. In this case it is possible to try using artificial neural network. Using neural networks for modeling oxidizing in fluidized bed is caused by several nets' features: non linear character, ability to generalize the results of calculations for data out of training set, no need for mathematical algorithms describing influence changes input parameters on modeling materials properties.

  16. Sorbent utilization prediction methodology: sulfur control in fluidized-bed combustors

    SciTech Connect

    Fee, D.C.; Wilson, W.I.; Shearer, J.A.; Smith, G.W.; Lenc, J.F.; Fan, L.S.; Myles, K.M.; Johnson, I.

    1980-09-01

    The United States Government has embarked on an ambitious program to develop and commercialize technologies to efficiently extract energy from coal in an environmentally acceptable manner. One of the more promising new technologies for steam and power generation is the fluidized-bed combustion of coal. In this process, coal is burned in a fluidized bed composed mainly of calcined limestone sorbent. The calcium oxide reacts chemically to capture the sulfur dioxide formed during the combustion and to maintain the stack gas sulfur emissions at acceptable levels. The spent sulfur sorbent, containing calcium sulfate, is a dry solid that can be disposed of along with coal ash or potentially used. Other major advantages of fluidized-bed combustion are the reduction in nitrogen oxide emissions because of the relatively low combustion temperatures, the capability of burning wide varieties of fuel, the high carbon combustion efficiencies, and the high heat-transfer coefficients. A key to the widespread commercialization of fluidized-bed technology is the ability to accurately predict the amount of sulfur that will be captured by a given sorbent. This handbook meets this need by providing a simple, yet reliable, user-oriented methodology (the ANL method) that allows performance of a sorbent to be predicted. The methodology is based on only three essential sorbent parameters, each of which can be readily obtained from standardized laboratory tests. These standard tests and the subsequent method of data reduction are described in detail.

  17. Modeling biomass gasification in circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Miao, Qi

    In this thesis, the modeling of biomass gasification in circulating fluidized beds was studied. The hydrodynamics of a circulating fluidized bed operating on biomass particles were first investigated, both experimentally and numerically. Then a comprehensive mathematical model was presented to predict the overall performance of a 1.2 MWe biomass gasification and power generation plant. A sensitivity analysis was conducted to test its response to several gasifier operating conditions. The model was validated using the experimental results obtained from the plant and two other circulating fluidized bed biomass gasifiers (CFBBGs). Finally, an ASPEN PLUS simulation model of biomass gasification was presented based on minimization of the Gibbs free energy of the reaction system at chemical equilibrium. Hydrodynamics plays a crucial role in defining the performance of gas-solid circulating fluidized beds (CFBs). A 2-dimensional mathematical model was developed considering the hydrodynamic behavior of CFB gasifiers. In the modeling, the CFB riser was divided into two regions: a dense region at the bottom and a dilute region at the top of the riser. Kunii and Levenspiel (1991)'s model was adopted to express the vertical solids distribution with some other assumptions. Radial distributions of bed voidage were taken into account in the upper zone by using Zhang et al. (1991)'s correlation. For model validation purposes, a cold model CFB was employed, in which sawdust was transported with air as the fluidizing agent. A comprehensive mathematical model was developed to predict the overall performance of a 1.2 MWe biomass gasification and power generation demonstration plant in China. Hydrodynamics as well as chemical reaction kinetics were considered. The fluidized bed riser was divided into two distinct sections: (a) a dense region at the bottom of the bed where biomass undergoes mainly heterogeneous reactions and (b) a dilute region at the top where most of homogeneous

  18. Velocity Fluctuations in Gas-Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Cody, G. D.

    1998-03-01

    Increasing gas flow through a bed of particles produces, above a sharp threshold, a fluidized state which exhibits many of the properties of a liquid. Fluidized beds play a major role in refining, chemicals, and power generation, but the physics of the fluidized state is still uncertain, due to the complexity of the particle/gas interactions, the broad distribution of particle size, and the measurement challenge. One consequence can be the failure of sophisticated computer models to predict performance. Another is the failure to resolve fundamental questions, for example the source of the initial stability/instability of the uniform fluidized state, first addressed by Jackson in 1963(R. Jackson, in Fluidization, edited by J. F. Davidson et al. (Academic Press, New York, 1985), p. 47-72; G. K. Batchelor, J. Fluid Mech. 193, 75-110 (1988); M. Nicolas. J. Chomaz, and E. Guazelli, Phys. Fluids 6, 3936-3944 (1994).). To meet the measurement challenge, we have obtained the first comprehensive data on the mean squared fluctuation velocity, or granular temperature, T*, of monodispersed glass spheres of diameter, D, in a fluidized bed, by a novel acoustic shot noise probe of random particle impact on the wall(G. D. Cody, D. J. Goldfarb, G. V. Storch, Jr., A. N. Norris, Powder Technology 87, 211-232 (1996); G. D. Cody and D. J. Goldfarb, in Dynamics in Small Confining Systems-III, eds. M. Drake et al, (MRS, Pittsburgh, Pa, 1997), 464, p. 325-338.). Applying a dense gas kinetic model(D. Gidaspow, Multiphase Flow and Fluidization (Academic Press, San Diego, 1994).) to this data predicts values of particulate pressure, and viscosity, which are in excellent agreement with recent experiments, and encouraged us to revisit the stability question. We find that the unanticipated seven-fold bifurcation observed in T* for D less than 150 microns is sufficient, using Jackson's model, to account for the accepted empirical boundary of stable initial uniform fluidization for the spheres

  19. Anthracite culm fired fluidized-bed boiler

    SciTech Connect

    Lentz, E.C.

    1984-01-01

    This chapter discusses a DOE-sponsored project to design, fabricate, install and demonstrate a system which can be fired with anthracite refuse coal (culm) or other coal. It is estimated that there are over 800 culm banks containing approximately 900 million ton of material in the northeast Pennsylvania area, which represents 1 billion barrels (159 GL) of oil equivalent. Culm combustion tests were conducted to establish and confirm the start-up and load following control systems to be used in the fluidized-bed boiler. The main purpose of the examined project is to demonstrate to industry that mine-site preparation/delivery of ready-to-burn fuel and disposal of the ash can be accomplished reliably, economically, and without detriment to the industrial or community environment.

  20. Fluidized bed silicon deposition from silane

    NASA Technical Reports Server (NTRS)

    Hsu, George (Inventor); Levin, Harry (Inventor); Hogle, Richard A. (Inventor); Praturi, Ananda (Inventor); Lutwack, Ralph (Inventor)

    1984-01-01

    A process and apparatus for thermally decomposing silicon containing gas for deposition on fluidized nucleating silicon seed particles is disclosed. Silicon seed particles are produced in a secondary fluidized reactor by thermal decomposition of a silicon containing gas. The thermally produced silicon seed particles are then introduced into a primary fluidized bed reactor to form a fludized bed. Silicon containing gas is introduced into the primary reactor where it is thermally decomposed and deposited on the fluidized silicon seed particles. Silicon seed particles having the desired amount of thermally decomposed silicon product thereon are removed from the primary fluidized reactor as ultra pure silicon product. An apparatus for carrying out this process is also disclosed.

  1. Solids feed nozzle for fluidized bed

    DOEpatents

    Zielinski, Edward A.

    1982-01-01

    The vertical fuel pipe of a fluidized bed extends up through the perforated support structure of the bed to discharge granulated solid fuel into the expanded bed. A cap, as a deflecting structure, is supported above the discharge of the fuel pipe and is shaped and arranged to divert the carrier fluid and granulated fuel into the combusting bed. The diverter structure is spaced above the end of the fuel pipe and provided with a configuration on its underside to form a venturi section which generates a low pressure in the stream into which the granules of solid fuel are drawn to lengthen their residence time in the combustion zone of the bed adjacent the fuel pipe.

  2. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Keith, Raymond E.

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute's decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  3. Advanced control strategies for fluidized bed dryers

    SciTech Connect

    Siettos, C.I.; Kiranoudis, C.T.; Bafas, G.V.

    1999-11-01

    Generating the best possible control strategy comprises a necessity for industrial processes, by virtue of product quality, cost reduction and design simplicity. Three different control approaches, namely an Input-Output linearizing, a fuzzy logic and a PID controller, are evaluated for the control of a fluidized bed dryer, a typical non-linear drying process of wide applicability. Based on several closed loop characteristics such as settling times, maximum overshoots and dynamic performance criteria such as IAE, ISE and ITAE, it is shown that the Input-Output linearizing and the fuzzy logic controller exhibit a better performance compared to the PID controller tuned optimally with respect to IAE, for a wide range of disturbances; yet, the relevant advantage of the fuzzy logic over the conventional nonlinear controller issues upon its design simplicity. Typical load rejection and set-point tracking examples are given to illustrate the effectiveness of the proposed approach.

  4. Fluidized bed boiler having a segmented grate

    DOEpatents

    Waryasz, Richard E.

    1984-01-01

    A fluidized bed furnace (10) is provided having a perforate grate (9) within a housing which supports a bed of particulate material including some combustibles. The grate is divided into a plurality of segments (E2-E6, SH1-SH5, RH1-RH5), with the airflow to each segment being independently controlled. Some of the segments have evaporating surface imbedded in the particulate material above them, while other segments are below superheater surface or reheater surface. Some of the segments (E1, E7) have no surface above them, and there are ignitor combustors (32, 34) directed to fire into the segments, for fast startup of the furnace without causing damage to any heating surface.

  5. Pulsed atmospheric fluidized bed combustion. Final report

    SciTech Connect

    Not Available

    1989-11-01

    In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

  6. Bifurcation analysis of bubble dynamics in fluidized beds

    SciTech Connect

    Blomgren, Peter; Palacios, Antonio; Zhu, Bing; Daw, C Stuart; FINNEY, Charles E A; Halow, John; Pannala, Sreekanth

    2007-01-01

    We use a low-dimensional, agent-based bubble model to study the changes in the global dynamics of fluidized beds in response to changes in the frequency of the rising bubbles. The computationally based bifurcation analysis shows that at low frequencies, the global dynamics is attracted towards a fixed point since the bubbles interact very little with one another. As the frequency of injection increases, however, the global dynamics undergoes a series of bifurcations to new behaviors that include highly periodic orbits, chaotic attractors, and intermittent behavior between periodic orbits and chaotic sets. Using methods from time-series analysis, we are able to approximate nonlinear models that allow for long-term predictions and the possibility of developing control algorithms.

  7. Control of a fluidized bed combustor using fuzzy logic

    SciTech Connect

    Koffman, S.J.; Brown, R.C.; Fullmer, R.R.

    1996-01-01

    Fuzzy logic--an artificial intelligence technique--can be employed to exploit the wealth of information human experts have learned about complex systems while attempting to control them. This information is usually of a qualitative nature that is unusable by rigid conventional control techniques. Fuzzy logic, uses as a control method, manipulates linguistically expressed, heuristic knowledge from a human expert to derive control actions for a described system. As an alternative approach to classical controls, fuzzy logic is examined for start-up control and normal regulation of a bubbling fluidized bed combustor. To validate the fuzzy logic approach, the fuzzy controller is compared to a classical proportional and integral (PI) controller, commonly used in industrial applications, designed by Ziegler-Nichols tuning.

  8. Computational Fluid Dynamics Simulation of Fluidized Bed Polymerization Reactors

    SciTech Connect

    Rong Fan

    2006-08-09

    , monovariate population balance, bivariate population balance, aggregation and breakage equation and DQMOM-Multi-Fluid model are described. In the last section of Chapter 3, numerical methods involved in the multi-fluid model and time-splitting method are presented. Chapter 4 is based on a paper about application of DQMOM to polydisperse gas-solid fluidized beds. Results for a constant aggregation and breakage kernel and a kernel developed from kinetic theory are shown. The effect of the aggregation success factor and the fragment distribution function are investigated. Chapter 5 shows the work on validation of mixing and segregation phenomena in gas-solid fluidized beds with a binary mixture or a continuous size distribution. The simulation results are compared with available experiment data and discrete-particle simulation. Chapter 6 presents the project with Univation Technologies on CFD simulation of a Polyethylene pilot-scale FB reactor, The fluid dynamics, mass/heat transfer and particle size distribution are investigated through CFD simulation and validated with available experimental data. The conclusions of this study and future work are discussed in Chapter 7.

  9. Mixing equilibrium in two-density fluidized beds by DEM

    NASA Astrophysics Data System (ADS)

    Di Renzo, A.; Di Maio, F. P.

    2010-05-01

    Interaction of fluid and granular flows in dense two-phase systems is responsible for the significantly different behavior of units used in the chemical industry such as fluidized beds. The momentum exchange phenomena involved during gas fluidization of a binary mixture of solids differing in density is such that the continuous mixing action of the fluid flowing upwards counteracts the natural tendency of the two (fluidized) solids to segregate with the heavier component fully settling at the bottom of the bed. In the present work the complex hydrodynamics of two-density gas-fluidized beds is studied by means of a DEM-CFD computational approach, combining the discrete element method (DEM) and a solution of the locally averaged equations of motion (CFD). The model is first validated against experimental data and then used to investigate the role of gas velocity versus density ratio of the two components in determining the distribution of the components in the system. It is shown first that a unique equilibrium composition profile is reached independent of the initial arrangements of the solids. Then, numerical simulations are used to find the equilibrium conditions of mixing/segregation as a function of the gas velocity in excess of the minimum fluidization velocity of the heavier component and as a function of the density ratio of the two solid species. A mixing map on the gas velocity-density ratio plane is finally reconstructed by plotting iso-mixing lines that shows quantitatively how conditions ranging from full mixing to fully segregated components are obtained.

  10. Linear system identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, R; Woerner, B D; Ludlow, J C; Shadle, L J; Boyle, E J

    2009-02-01

    Knowledge of the solids circulation rate (SCR) is essential to the control and improved performance of a circulating fluidized bed system. In the present work, the noise model is derived using the prediction error method considering process and measurement noises acting on the cold flow circulating fluidized bed (CFCFB) with a cork particulate material. The outputs of the initial model are the total pressure drop across the riser, the pressure drop across the crossover, the pressure drop across the primary cyclone, the total pressure drop across the stand-pipe, the pressure drop across the loop seal, and the SCR. The stochastic estimate of SCR is determined from the noise model using the stochastic pressure drop estimates. The deterministic estimate is obtained through the inputs taken as move air flow, riser aeration, and loop seal fluidization air that are all independent variables of the given setup and under the control of the user. The theory has been developed to convert a complete blackbox model to a grey box model through the output-to-state transformation such that both the models of the CFCFB consists of all these output variables as the states of the system, and only pressure drops across the system as the output measurements. Thus, the final models do not include any fictitious terms and they are defined only in terms of physical parameters of the given system. Both components of SCR are separately analysed. The combined SCR response of both the noise model and deterministic model is compared with the validation data set of this state variable in terms of modelfit, and the results are shown.

  11. JPL in-house fluidized-bed reactor research

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1984-01-01

    Fluidized bed reactor research techniques for fabrication of quartz linears was reviewed. Silane pyrolysis was employed in this fabrication study. Metallic contaminant levels in the silicon particles were below levels detectable by emission spectroscopy.

  12. Model of Fluidized Bed Containing Reacting Solids and Gases

    NASA Technical Reports Server (NTRS)

    Bellan, Josette; Lathouwers, Danny

    2003-01-01

    A mathematical model has been developed for describing the thermofluid dynamics of a dense, chemically reacting mixture of solid particles and gases. As used here, "dense" signifies having a large volume fraction of particles, as for example in a bubbling fluidized bed. The model is intended especially for application to fluidized beds that contain mixtures of carrier gases, biomass undergoing pyrolysis, and sand. So far, the design of fluidized beds and other gas/solid industrial processing equipment has been based on empirical correlations derived from laboratory- and pilot-scale units. The present mathematical model is a product of continuing efforts to develop a computational capability for optimizing the designs of fluidized beds and related equipment on the basis of first principles. Such a capability could eliminate the need for expensive, time-consuming predesign testing.

  13. Fluidized-bed calciner with combustion nozzle and shroud

    DOEpatents

    Wielang, Joseph A.; Palmer, William B.; Kerr, William B.

    1977-01-01

    A nozzle employed as a burner within a fluidized bed is coaxially enclosed within a tubular shroud that extends beyond the nozzle length into the fluidized bed. The open-ended shroud portion beyond the nozzle end provides an antechamber for mixture and combustion of atomized fuel with an oxygen-containing gas. The arrangement provides improved combustion efficiency and excludes bed particles from the high-velocity, high-temperature portions of the flame to reduce particle attrition.

  14. Heat transfer in a fluidized-bed solar thermal receiver

    SciTech Connect

    Bachovchin, D.M.; Archer, D.H.; Neale, D.H.

    1983-01-01

    The authors investigated the use of a fluidized bed as a solar thermal receiver. A 0.3 m diameter, quartz-walled bed was designed, built, and tested at a 325 kW, solar thermal test facility. Various large-particle bed materials were tested, and we found that strong temperature gradients existed in the fluidized bed exposed to concentrated solar radiation. A heat transfer analysis is presented and effective bed thermal conductivities are estimated.

  15. Fluidized-bed retrofit a practical alternative to FGD

    SciTech Connect

    Stringfellow, T.E.

    1984-02-01

    A comparison is made between the costs of flue-gas desulphurization retrofit to a 112 MW pf-fired boiler, fluidized-bed combustion retrofit to the boiler, and a new fluidized-bed boiler. Breakdowns are given for capital costs, operating and maintenance costs and the busbar cost of energy for a 20 year unit life. The analysis shows that fbc is a viable option for the retrofit of many existing boilers from both a technical and economic viewpoint.

  16. Plasma-Augmented Fluidized Bed Gasification of Sub-bituminous Coal in CO2-O2 Atmospheres

    NASA Astrophysics Data System (ADS)

    Lelievre, C.; Pickles, C. A.; Hultgren, S.

    2016-01-01

    The gasification of a sub-bituminous coal using CO2-O2 gas mixtures was studied in a plasma-augmented fluidized bed gasifier. Firstly, the coal was chemically characterized and the gasification process was examined using Thermogravimetric and Differential Thermal Analysis (TGA/DTA) in CO2, O2 and at a CO2 to O2 ratio of 3 to 1. Secondly, the equilibrium gas compositions were obtained using the Gibbs free energy minimization method (HSC Chemistry®7). Thirdly, gasification tests were performed in a plasma-augmented fluidized bed and the off-gas temperatures and compositions were determined. Finally, for comparison purposes, control tests were conducted using a conventional fluidized bed coal gasifier and these results were compared to those achieved in the plasma-augmented fluidized bed gasifier. The effects of bed temperature and CO2 to O2 ratio were studied. For both gasifiers, at a given bed temperature, the off-gas compositions were in general agreement with the equilibrium values. Also, for both gasifiers, an experimental CO2 to O2 ratio of about 3 to 1 resulted in the highest syngas grade (%CO + %H2). Both higher off-gas temperatures and syngas grades could be achieved in the plasma-augmented gasifier, in comparison to the conventional gasifier. These differences were attributed to the higher bed temperatures in the plasma-augmented fluidized bed gasifier.

  17. Development and applications of clean coal fluidized bed technology

    SciTech Connect

    Eskin, N.; Hepbasli, A.

    2006-09-15

    Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The main objective of the present study is to introduce the development and the applications of the fluidized bed technology (FBT) and to review the fluidized bed combustion studies conducted in Turkey. The industrial applications of the fluidized bed technology in the country date back to the 1980s. Since then, the number of the fluidized bed boilers has increased. The majority of the installations are in the textile sector. In Turkey, there is also a circulating fluidized bed thermal power plant with a capacity of 2 x 160 MW under construction at Can in Canakkale. It is expected that the FBT has had, or will have, a significant and increasing role in dictating the energy strategies for Turkey.

  18. CFD-DEM study of effect of bed thickness for bubbling fluidized beds

    SciTech Connect

    Tingwen, Li; Gopalakrishnan, Pradeep; Garg, Rahul; Shahnam, Mehrdad

    2011-10-01

    The effect of bed thickness in rectangular fluidized beds is investigated through the CFD–DEM simulations of small-scale systems. Numerical results are compared for bubbling fluidized beds of various bed thicknesses with respect to particle packing, bed expansion, bubble behavior, solids velocities, and particle kinetic energy. Good two-dimensional (2D) flow behavior is observed in the bed having a thickness of up to 20 particle diameters. However, a strong three-dimensional (3D) flow behavior is observed in beds with a thickness of 40 particle diameters, indicating the transition from 2D flow to 3D flow within the range of 20–40 particle diameters. Comparison of velocity profiles near the walls and at the center of the bed shows significant impact of the front and back walls on the flow hydrodynamics of pseudo-2D fluidized beds. Hence, for quantitative comparison with experiments in pseudo-2D columns, the effect of walls has to be accounted for in numerical simulations.

  19. Silicon production in a fluidized bed reactor

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1986-01-01

    Part of the development effort of the JPL in-house technology involved in the Flat-Plate Solar Array (FSA) Project was the investigation of a low-cost process to produce semiconductor-grade silicon for terrestrial photovoltaic cell applications. The process selected was based on pyrolysis of silane in a fluidized-bed reactor (FBR). Following initial investigations involving 1- and 2-in. diameter reactors, a 6-in. diameter, engineering-scale FBR was constructed to establish reactor performance, mechanism of silicon deposition, product morphology, and product purity. The overall mass balance for all experiments indicates that more than 90% of the total silicon fed into the reactor is deposited on silicon seed particles and the remaining 10% becomes elutriated fines. Silicon production rates were demonstrated of 1.5 kg/h at 30% silane concentration and 3.5 kg/h at 80% silane concentration. The mechanism of silicon deposition is described by a six-path process: heterogeneous deposition, homogeneous decomposition, coalescence, coagulation, scavenging, and heterogeneous growth on fines. The bulk of the growth silicon layer appears to be made up of small diameter particles. This product morphology lends support to the concept of the scavenging of homogeneously nucleated silicon.

  20. Process analysis of fluidized bed granulation.

    PubMed

    Rantanen, J; Jørgensen, A; Räsänen, E; Luukkonen, P; Airaksinen, S; Raiman, J; Hänninen, K; Antikainen, O; Yliruusi, J

    2001-01-01

    This study assesses the fluidized bed granulation process for the optimization of a model formulation using in-line near-infrared (NIR) spectroscopy for moisture determination. The granulation process was analyzed using an automated granulator and optimization of the verapamil hydrochloride formulation was performed using a mixture design. The NIR setup with a fixed wavelength detector was applied for moisture measurement. Information from other process measurements, temperature difference between process inlet air and granules (T(diff)), and water content of process air (AH), was also analyzed. The application of in-line NIR provided information related to the amount of water throughout the whole granulation process. This information combined with trend charts of T(diff) and AH enabled the analysis of the different process phases. By this means, we can obtain in-line documentation from all the steps of the processing. The choice of the excipient affected the nature of the solid-water interactions; this resulted in varying process times. NIR moisture measurement combined with temperature and humidity measurements provides a tool for the control of water during fluid bed granulation. PMID:14727858

  1. COMPUTATIONAL MODELING OF CIRCULATING FLUIDIZED BED REACTORS

    SciTech Connect

    Ibrahim, Essam A

    2013-01-09

    Details of numerical simulations of two-phase gas-solid turbulent flow in the riser section of Circulating Fluidized Bed Reactor (CFBR) using Computational Fluid Dynamics (CFD) technique are reported. Two CFBR riser configurations are considered and modeled. Each of these two riser models consist of inlet, exit, connecting elbows and a main pipe. Both riser configurations are cylindrical and have the same diameter but differ in their inlet lengths and main pipe height to enable investigation of riser geometrical scaling effects. In addition, two types of solid particles are exploited in the solid phase of the two-phase gas-solid riser flow simulations to study the influence of solid loading ratio on flow patterns. The gaseous phase in the two-phase flow is represented by standard atmospheric air. The CFD-based FLUENT software is employed to obtain steady state and transient solutions for flow modulations in the riser. The physical dimensions, types and numbers of computation meshes, and solution methodology utilized in the present work are stated. Flow parameters, such as static and dynamic pressure, species velocity, and volume fractions are monitored and analyzed. The differences in the computational results between the two models, under steady and transient conditions, are compared, contrasted, and discussed.

  2. Nonlinear Unstable Wave Disturbances in Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Liu, J. T. C.

    1983-10-01

    Instabilities in fluidized beds are interpreted from the two-phase continuum theory of linearized hydrodynamic stability as the result of interactions between wave hierarchies for which the stability condition is violated; that is, in which the lower-order waves propagate at speeds exceeding those of the higher-order waves. For weak nonlinearities a hierarchy of Burgers-like equations is obtained. The nonlinear modifications to the wave speeds point towards the restoration of the stability condition in the linearized sense. A weakly nonlinear hydrodynamic stability analysis yields an amplitude equation that is of second order. It is argued, however, that the major history of the disturbance development may be expressed by a simpler first-order amplitude equation. The Landau-Stuart constant obtained is intimately related to the nonlinear modifications of the wave speeds of the higher- and lower-order wave operators. It is shown that for supercritical disturbances, amplitude and phase velocity equilibration is possible, and that the levels of the equilibration depend on the initial amplification rate, in agreement with observations. The equilibration occurs by cascades of the fundamental wave disturbance into its harmonics.

  3. Dimensional similitude and the hydrodynamics of three- phase fluidized beds

    NASA Astrophysics Data System (ADS)

    Safoniuk, Michael

    It is proposed that scaling of three-phase fluidized bed hydrodynamics can be carried out based on geometric similarity and matching of a set of five dimensionless groups: (i)the M-group, M = g.Δρ.μ L4/(ρL2.σ 3); (ii)an Eötvös number, Eo = g.Δρ.d p2/σ (iii)the liquid Reynolds number, Re L = ρL.dp.UL/μ L; (iv)a density ratio, βd = ρp/ρ L; and (v)a superficial velocity ratio, βu = U g/UL. These were varied in an experimental study where four dimensionless hydrodynamic parameters were measured: (i)gas hold-up, ɛ g; (ii)bed expansion ratio, βbe (iii)the ratio of mean bubble diameter to particle diameter, db/dp ; and (iv)the ratio of mean bubble rise velocity to gas superficial velocity, Ub/Ug. This approach was validated experimentally by matching the dimensionless operating conditions from a kerosene-nitrogen-ceramic three-phase system with those in an aqueous magnesium sulphate solution-air-aluminum particle fluidized bed. There was good agreement between the gas hold-ups and bed expansion ratios in the two systems. A pilot-plant scale cold-flow co-current upwards-flowing three-phase fluidized bed column of inside diameter 292 mm was built and operated using three different liquids (tap water, an aqueous 44 mass % glycerol solution, and an aqueous 60 mass % glycerol solution), air, and cylindrical aluminum particles of diameter 4 mm and length 10 mm. The fluids and solids were carefully selected to result in dimensionless group values in the range of those of an industrial hydroprocessor. Specially built conductivity probes and pressure transducers were used to measure the hydrodynamic properties for different gas and liquid superficial velocities. Special attention was required to provide for drift and calibration when recording and analyzing data from the conductivity probes. Gas hold-ups were in the range of 5 to 20% by volume and were correlated as a function of liquid-phase Reynolds number and superficial velocity ratio. The gas hold-ups were a

  4. Study of the heat transfer mechanism from a submerged pulse combustor to a fluidized bed

    NASA Astrophysics Data System (ADS)

    Jeong, Hae-Won

    The objective of this study was to develop a better understanding of the heat transfer mechanism from the oscillating flow in a pulse combustor tail pipe to a fluidized bed. Heat transfer in the pipe and to the bed was studied both theoretically and experimentally. A quasi-steady theory was used to predict the internal heat transfer coefficients in pulsating flow. A packet renewal theory was used to predict the external heat transfer coefficients. A pipe fitted with an electrical heater and four acoustic drivers, which can be submerged in a fluidized bed, simulated the tail pipe of a pulse combustor. Local internal heat transfer rates in the pipe were measured using an enthalpy difference method. Local flow velocities were measured using a hot-film probe and radial temperatures by a thermocouple. The results of this study have shown that a resonant acoustic field increases the local heat transfer rates at the acoustic velocity anti-node and decreases those at the node. These enhancements seem to be caused by a steeper radial temperature gradient near the wall. The overall heat transfer rate is enhanced, when the ratio of acoustic to mean velocity is greater than 1, i.e., when flow reversal occurs. The degree of heat transfer rate enhancement increases as the resonant frequency increases, but decreases as Reynolds number increases. In very turbulent flow pulsations provide no enhancement. A quasi-steady model was developed, which accurately predicts the heat transfer coefficients, for the tail pipe in natural convection (outside fluidized bed) especially when the ratio of acoustic to mean velocity is greater than 3. However, the model somewhat under predicts the heat transfer coefficients for the tail pipe in forced convection (inside fluidized bed). Pulsations inside a submerged tail pipe cause relatively small increase of fluidized bed temperature for low Reynolds number flow, and do not affect the bed temperature measurably for high Reynolds numbers. The rate

  5. Exploratory and basic fluidized-bed combustion studies. Quarterly report, October-December 1979

    SciTech Connect

    Johnson, I.; Myles, K.M.; Swift, W.M.

    1980-11-01

    These laboratory- and process-development-scale studies support the Fossil Energy development program for atmospheric and pressurized fluidized-bed combustion. The objective of the current program is to investigate methods for improving the utilization of limestone for SO/sub 2/ emission control in FBCs and to develop a method for predicting the performance in AFBC's and PFBC's of limestones from different sources. This report presents results from (1) an investigation of the use of water treatment of spent partially sulfated limestone to enhance its SO/sub 2/ capture capacity, (2) studies of the kinetics of the hydration of spent limestone, and (3) studies of the attrition and elutriation of limestones in fluidized beds. Results of studies of the particle-removal efficiency of the TAN-JET cyclone are also reported.

  6. Concentration and Velocity Gradients in Fluidized Beds

    NASA Technical Reports Server (NTRS)

    McClymer, James P.

    2003-01-01

    In this work we focus on the height dependence of particle concentration, average velocity components, fluctuations in these velocities and, with the flow turned off, the sedimentation velocity. The latter quantities are measured using Particle Imaging Velocimetry (PIV). The PIV technique uses a 1-megapixel camera to capture two time-displaced images of particles in the bed. The depth of field of the imaging system is approximately 0.5 cm. The camera images a region with characteristic length of 2.6 cm for the small particles and 4.7 cm. for the large particles. The local direction of particle flow is determined by calculating the correlation function for sub-regions of 32 x 32 pixels. The velocity vector map is created from this correlation function using the time between images (we use 15 to 30 ms). The software is sensitive variations of 1/64th of a pixel. We produce velocity maps at various heights, each consisting of 3844 velocities. We break this map into three vertical zones for increased height information. The concentration profile is measured using an expanded (1 cm diameter) linearly polarized HeNe Laser incident on the fluidized bed. A COHU camera (gamma=1, AGC off) with a lens and a polarizer images the transmitted linearly polarized light to minimize the effects of multiply scattered light. The intensity profile (640 X 480 pixels) is well described by a Gaussian fit and the height of the Gaussian is used to characterize the concentration. This value is compared to the heights found for known concentrations. The sedimentation velocity is estimated using by imaging a region near the bottom of the bed and using PIV to measure the velocity as a function of time. With a nearly uniform concentration profile, the time can be converted to height information. The stable fluidized beds are made from large pseudo-monodisperse particles (silica spheres with radii (250-300) microns and (425-500) microns) dispersed in a glycerin/water mix. The Peclet number is

  7. Fluidized Bed Steam Reformer (FBSR) monolith formation

    SciTech Connect

    Jantzen, C.M.

    2007-07-01

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or 'mineralized' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydro-ceramics. All but one of the nine monoliths tested met the <2 g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydro-ceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form. (authors)

  8. FLUIDIZED BED STEAM REFORMER MONOLITH FORMATION

    SciTech Connect

    Jantzen, C

    2006-12-22

    Fluidized Bed Steam Reforming (FBSR) is being considered as an alternative technology for the immobilization of a wide variety of aqueous high sodium containing radioactive wastes at various DOE facilities in the United States. The addition of clay, charcoal, and a catalyst as co-reactants converts aqueous Low Activity Wastes (LAW) to a granular or ''mineralized'' waste form while converting organic components to CO{sub 2} and steam, and nitrate/nitrite components, if any, to N{sub 2}. The waste form produced is a multiphase mineral assemblage of Na-Al-Si (NAS) feldspathoid minerals with cage-like structures that atomically bond radionuclides like Tc-99 and anions such as SO{sub 4}, I, F, and Cl. The granular product has been shown to be as durable as LAW glass. Shallow land burial requires that the mineralized waste form be able to sustain the weight of soil overburden and potential intrusion by future generations. The strength requirement necessitates binding the granular product into a monolith. FBSR mineral products were formulated into a variety of monoliths including various cements, Ceramicrete, and hydroceramics. All but one of the nine monoliths tested met the <2g/m{sup 2} durability specification for Na and Re (simulant for Tc-99) when tested using the Product Consistency Test (PCT; ASTM C1285). Of the nine monoliths tested the cements produced with 80-87 wt% FBSR product, the Ceramicrete, and the hydroceramic produced with 83.3 wt% FBSR product, met the compressive strength and durability requirements for an LAW waste form.

  9. Quantitative measurement of segregation phenomena in a binary-mixture fluidized bed by neutron radiography

    NASA Astrophysics Data System (ADS)

    Umekawa, Hisashi; Furui, Shuji; Oshima, Yoshihiro; Okura, Masashi; Ozawa, Mamoru; Takenaka, Nobuyuki

    2005-04-01

    Owing to a wide variety in fluidization properties of particles, segregation phenomena are hardly avoided in industrial fluidized-bed facilities. For the stability and controllability in the operation of such fluidized-beds, understanding of the relevant mechanism of particulate segregation is indispensable. Many factors, such as the difference in particle size, density, shape, and also arrangement of distributors, can be pointed out as the dominant causes for the segregation. Thus, any marking of particles for quantitative measurement may severely influence the segregation characteristic to be measured. But neutron radiography can be used for the quantitative measurement without disturbing the segregation characteristic. For estimating the segregation phenomena, evaluations of the particle fraction and the void fraction are required. For this purpose, two types of radiographies, i.e., X-ray and neutron radiographies were used in this investigation. Experimental results demonstrated the high performance of this method in investigating of segregation phenomena.

  10. Review of fluidized bed combustion technology in the United States

    SciTech Connect

    Krishnan, R.P.; Daw, C.S.; Jones, J.E. Jr.

    1984-01-01

    The United States (US) initiated work in fluidized bed combustion (FBC) in the mid-1960s, with primary emphasis on industrial applications. With passage of the Clean Air Act in 1970, the environmental benefits of the technology soon attracted interest. This provided the impetus for expanded effort focused on the reduced NO/sub x/ emissions resulting from lower combustion temperature and SO/sub 2/ capture by means of chemical reaction with limestone or dolomite in the fluidized bed. The oil embargo in 1973 further stimulated interest in FBC technology. Several manufacturers presently offer atmospheric fluidized bed combustion (AFBC) and circulating fluidized bed combustion (CFBC) units for industrial application in the United States. However, FBC for electric power generation remains in the development and demonstration phase. The Tennessee Valley Authority (TVA) and Electric Power Research Institute (EPRI) are operating a 20-MW AFBC utility pilot plant and are proceeding with plans for a 160-MW(e) demonstration plant with other participants. Research has been under way on pressurized fluidized bed combustion (PFBC) at Grimethorpe in South Yorkshire, England, and within the United States at the Curtiss-Wright Pilot Plant, and at other smaller test facilities. An emerging turbocharged PFBC concept will likely stimulate more near-term interest in PFBC technology for both industrial and utility applications. The major US programs and test facilities are described; remaining technical uncertainties are discussed, and the future outlook for the technology is assessed.

  11. Fluidized bed gasification of industrial solid recovered fuels.

    PubMed

    Arena, Umberto; Di Gregorio, Fabrizio

    2016-04-01

    The study evaluates the technical feasibility of the fluidized bed gasification of three solid recovered fuels (SRFs), obtained as co-products of a recycling process. The SRFs were pelletized and fed to a pilot scale bubbling fluidized bed reactor, operated in gasification and co-gasification mode. The tests were carried out under conditions of thermal and chemical steady state, with a bed of olivine particles and at different values of equivalence ratio. The results provide a complete syngas characterization, in terms of its heating value and composition (including tars, particulates, and acid/basic pollutants) and of the chemical and physical characterization of bed material and entrained fines collected at the cyclone outlet. The feasibility of the fluidized bed gasification process of the different SRFs was evaluated with the support of a material and substance flow analysis, and a feedstock energy analysis. The results confirm the flexibility of fluidized bed reactor, which makes it one of the preferable technologies for the gasification of different kind of wastes, even in co-gasification mode. The fluidized bed gasification process of the tested SRFs appears technically feasible, yielding a syngas of valuable quality for energy applications in an appropriate plant configuration. PMID:26896004

  12. Analysis of fluidized bed granulation process using conventional and novel modeling techniques.

    PubMed

    Petrović, Jelena; Chansanroj, Krisanin; Meier, Brigitte; Ibrić, Svetlana; Betz, Gabriele

    2011-10-01

    Various modeling techniques have been applied to analyze fluidized-bed granulation process. Influence of various input parameters (product, inlet and outlet air temperature, consumption of liquid-binder, granulation liquid-binder spray rate, spray pressure, drying time) on granulation output properties (granule flow rate, granule size determined using light scattering method and sieve analysis, granules Hausner ratio, porosity and residual moisture) has been assessed. Both conventional and novel modeling techniques were used, such as screening test, multiple regression analysis, self-organizing maps, artificial neural networks, decision trees and rule induction. Diverse testing of developed models (internal and external validation) has been discussed. Good correlation has been obtained between the predicted and the experimental data. It has been shown that nonlinear methods based on artificial intelligence, such as neural networks, are far better in generalization and prediction in comparison to conventional methods. Possibility of usage of SOMs, decision trees and rule induction technique to monitor and optimize fluidized-bed granulation process has also been demonstrated. Obtained findings can serve as guidance to implementation of modeling techniques in fluidized-bed granulation process understanding and control. PMID:21839830

  13. Mechanistic modelling of fluidized bed drying processes of wet porous granules: a review.

    PubMed

    Mortier, Séverine Thérèse F C; De Beer, Thomas; Gernaey, Krist V; Remon, Jean Paul; Vervaet, Chris; Nopens, Ingmar

    2011-10-01

    Fluidized bed dryers are frequently used in industrial applications and also in the pharmaceutical industry. The general incentives to develop mechanistic models for pharmaceutical processes are listed, and our vision on how this can particularly be done for fluidized bed drying processes of wet granules is given. This review provides a basis for future mechanistic model development for the drying process of wet granules in pharmaceutical processes. It is intended for a broad audience with a varying level of knowledge on pharmaceutical processes and mathematical modelling. Mathematical models are powerful tools to gain process insight and eventually develop well-controlled processes. The level of detail embedded in such a model depends on the goal of the model. Several models have therefore been proposed in the literature and are reviewed here. The drying behaviour of one single granule, a porous particle, can be described using the continuum approach, the pore network modelling method and the shrinkage of the diameter of the wet core approach. As several granules dry at a drying rate dependent on the gas temperature, gas velocity, porosity, etc., the moisture content of a batch of granules will reside in a certain interval. Population Balance Model (ling) (PBM) offers a tool to describe the distribution of particle properties which can be of interest for the application. PBM formulation and solution methods are therefore reviewed. In a fluidized bed, the granules show a fluidization pattern depending on the geometry of the gas inlet, the gas velocity, characteristics of the particles, the dryer design, etc. Computational Fluid Dynamics (CFD) allows to model this behaviour. Moreover, turbulence can be modelled using several approaches: Reynolds-averaged Navier-Stokes Equations (RANS) or Large Eddy Simulation (LES). Another important aspect of CFD is the choice between the Eulerian-Lagrangian and the Eulerian-Eulerian approach. Finally, the PBM and CFD frameworks

  14. Hydration of spent limestone and dolomite to enhance sulfation in fluidized-bed combustion

    SciTech Connect

    Shearer, J.A.; Smith, G.W.; Moulton, D.S.; Turner, C.B.; Myles, K.M.; Johnson, I.

    1980-01-01

    The utilization of CaO in fluidized bed combustion can be markedly increased to reduce the cost and environmental impact of quarrying and disposing of large quantities of solid waste. A new method of treatment of spent bed material to reactivate its SO/sub 2/ capturing ability has been found. Partially sulfated spent overflow material from a fluidized-bed combustor is treated with water and then reintroduced to the combustor as renewed feed that further reacts with SO/sub 2/. This material has sufficient physical integrity, due to the outer layer of CaSO/sub 4/, and high reactivity to make it suitable as a sorbent feedstock. The work reported here details observations on a number of limestones and dolomites reacted in laboratory furnaces under simulated combustion conditions as well as verification of the effectiveness of the method in a 15-cm-ID process development unit scale atmospheric fluidized-bed coal combustor. Initial kinetic studies have also been made on the hydration reaction of partially sulfated limestone. A proposed mechanism of interaction is discussed to explain the enhanced reactivity. Changes in total porosity and pore size distribution in the partially sulfated material due to Ca(OH)/sub 2/ formation and its dehydration serve to open up the particle interior and its residual CaO to further reaction with SO/sub 2/. Almost complete utilization of the available CaO can be achieved by successive applications of this promising new technique.

  15. Abatement of N{sub 2}O emissions from circulating fluidized bed combustion through afterburning

    SciTech Connect

    Gustavsson, L.; Leckner, B.

    1995-04-01

    A method for the abatement of N{sub 2}O emission from fluidized bed combustion has been investigated. The method consists of burning a secondary fuel after the normal circulating fluidized bed combustor. Liquefied petroleum gas (LPG), fuel oil, pulverized coal, and wood, as well as sawdust, were used as the secondary fuel. Experiments showed that the N{sub 2}O emission can be reduced by 90% or more by this technique. The resulting N{sub 2}O emission was principally a function of the gas temperature achieved in the afterburner and independent of afterburning fuel, but the amount of air in the combustion gases from the primary combustion also influences the results. No negative effects on sulfur capture or on NO or CO emissions were recorded. In the experiments, the primary cyclone of the fluidized bed boiler was used for afterburning. If afterburning is implemented in a plant optimized for this purpose, an amount of secondary fuel corresponding to 10% of the total energy input should remove practically all N{sub 2}O. During the present experiments the secondary fuel consumption was greater than 10% of the total energy input due to various losses.

  16. Industrial-scale demonstration of a new sorbent reactivation technology for fluidized bed combustors.

    PubMed

    Anthony, Edward J; McCleave, Robert; Gandolfi, Eduardo; Wang, Jinsheng

    2003-10-01

    To minimize the disposal of highly reactive spent sorbent from a fluidized bed combustor, a new method for reactivation has been developed. The method consists of grinding the spent ash in a rotary mill, hydrating the ash with an excess of water, and mixing the wet ground ash with dry solids to absorb the excess water. The mixing process eliminates the formation of a concrete-like product that normally results as wet fluidized bed combustor ash ages. Pilot-scale combustion trials proved to be successful, and the process was scaled up using a 35MWt utility boiler at Purdue University. The test lasted for 3 days and resulted in net reduction of limestone sorbent use of 18%. The results generated in this work have been used to develop an economic evaluation for a 165MWe circulating fluidized bed (CFB) boiler, which projects significant savings due to reduction of limestone supply and ash disposal costs. The evaluation also suggests that the process is cost competitive with other processes, albeit that those processes have not been demonstrated at industrial scale. Furthermore, it also has the potential to make a small net reduction in CO(2) emissions, due to reduced limestone usage. PMID:14550660

  17. Multistage fluidized bed reactor performance characterization for adsorption of carbon dioxide

    SciTech Connect

    Roy, S.; Mohanty, C.R.; Meikap, B.C.

    2009-12-15

    Carbon dioxide and its different compounds are generated as primary greenhouse gases from the flue gases of coal-fired thermal power plants, boilers, and other stationary combustion processes. This greenhouse gas causes global warming after being emitted to the environment. To deal with this problem, a new dry scrubbing process was tested in this study. A three-stage countercurrent fluidized bed adsorber was developed, designed, and fabricated. It was used as a removal apparatus and operated in a continuous regime for the two-phase system. The height of each stage was 0.30 m, and the inner diameter was 0.10 m. The paper presents the removal of CO{sub 2} from gas mixtures by chemical sorption on porous granular calcium oxide particles in the reactor at ambient temperature. The advantages of a multistage fluidized bed reactor for high mass transfer and high gas-solid contact can enhance the removal of the gas when using a dry method. The effects of the operating parameters such as sorbent, superficial gas velocity, and the Weir height on CO{sub 2} removal efficiency in the multistage fluidized bed were investigated. The results indicate that the removal efficiency of the carbon dioxide was around 71% at a high solid flow rate corresponding to lower gas velocity at room temperature. In comparison with wet scrubbers, this dry process appears to have lower cost, less complicated configuration, and simpler disposal of used sorbent. The results in this study assume importance from the perspective of use of a multistage fluidized bed adsorber for control of gaseous pollutants at high temperature.

  18. Combustion of waste fuels in a fluidized-bed boiler

    SciTech Connect

    Zylkowski, J.; Ehrlich, S.

    1983-01-01

    This paper reports on a project whose objectives are to determine the impact of the waste fuels on Atmospheric Fluidized Bed Combustion (AFBC) operating procedures, boiler performance, and emissions and to assess the potential for fuel-specific operating problems. The low-grade waste fuels investigated are hogged railroad ties, shredded rubber tires, peat, refuse-derived fuel, and one or more agricultiral wastes. The Northern States Power (NSP) Company converted their French Island Unit No. 2 stoker-fired boiler to a fluidized-bed combustor designed to burn wood waste. NSP and EPRI are investigating cofiring other waste fuels with wood waste. Topics considered include fluidized-bed boiler conversion, fuel resources, economic justification, environmental considerations, the wood-handling system, an auxiliary fuel system, the air quality control system, ash handling and disposal, and the alternate fuels test program.

  19. Metallic species derived from fluidized bed coal combustion. [59 references

    SciTech Connect

    Natusch, D.F.S.; Taylor, D.R.

    1980-01-01

    Samples of fly ash generated by the combustion of Montana Rosebud coal in an experimental 18 inch fluidized bed combustor were collected. The use of a heated cascade impactor permitted collection of size fractionated material that avoided condensation of volatile gases on the particles. Elemental concentration trends were determined as a function of size and temperature and the results compared to published reports for conventional power plants. The behavior of trace metals appears to be substantially different in the two systems due to lower operating temperatures and the addition of limestone to the fluidized bed. Corrosion of the impactor plates was observed at the highest temperature and lowest limestone feed rate sampled during the study. Data from the elemental concentration and leaching studies suggest that corrosion is most likely due to reactions involving sodium sulfate. However, it is concluded that corrosion is less of a potential problem in fluidized-bed systems than in conventional coal-fired systems.

  20. Combustion model for staged circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Fang, Jianhua; Lu, Qinggang; Wang, Bo; Pan, Zhonggang; Wang, Dasan

    1997-03-01

    A mathematical model for atmospheric staged circulating fluidized bed combustion, which takes fluid dynamics, combustion, heat transfer, pollutants formation and retention, into account was developed in the Institute of Engineering Thermophysics (IET) recently. The model of gas solid flow at the bottom of the combustor was treated by the two-phase theory of fluidized bed and in the upper region as a core-annulus flow structure. The chemical species CO, CO2, H2, H2O, CH4, O2 and N2 were considered in the reaction process. The mathematical model consisted of sub-models of fluid namics, coal heterogeneous and gas homogeneous chemical reactions, heat transfer, particle fragmentation and attrition, mass and energy balance etc. The developed code was applied to simulate an operating staged circulating fluidized bed combustion boiler of early design and the results were in good agreement with the operating data. The main submodels and simulation results are given in this paper.

  1. Characteristics of oily sludge combustion in circulating fluidized beds.

    PubMed

    Zhou, Lingsheng; Jiang, Xiumin; Liu, Jianguo

    2009-10-15

    Incineration of oily sludge in circulating fluidized beds may be an effective way for its management in some cases. The objective of the present paper is to investigate combustion characteristics of oily sludge, which would be helpful and useful for the design and simulation of a circulating fluidized bed. Firstly, the pyrolysis and combustion of oily sludge were studied through some thermal analyses, which included the thermogravimetric (TG) analysis and the differential thermal analytical (DTA) analysis. It was found that the combustion of oily sludge might be the combustion of its pyrolysis products. Secondly, an experiment for measuring of main components of the volatile from oily sludge pyrolysis was carried out. Some mathematic correlations about the compositions of volatile from oily sludge devolatilization were achieved from the experimental results. Finally, the combustion characteristics of oily sludge was studied in a lab-scale circulating fluidized bed, which could obtain some information about the location of release and combustion of the volatiles. PMID:19482424

  2. Influence factors on the flue gas desulfurization in the circulating fluidized bed reactor

    SciTech Connect

    Gao, J.; Tang, D.; Liu, H.; Suzuki, Yoshizo; Kito, Nobo

    1997-12-31

    This paper describes a dry SO{sub 2} removal method -- the absorbent (Ca(OH){sub 2}) was injected into the Circulating Fluidized Bed (CFB) reactor at the coolside of the duct to abate SO{sub 2} in the flue gas -- with the potential to significantly enhance desulfurization performance over that of existing dry/semi-dry Flue Gas Desulfurization (FGD) technology such as Spray Drying. A patent for coolside Flue Gas Desulfurization in the Circulating Fluidized Bed reactor (CFB-FGD) was approved by the China Patent Bureau in September of 1995 and the additional laboratory experiment was carried out in an electrically heated bench scale quartz circulating fluidized bed reactor of 2350mm in height and 23mm in diameter in January, 1996. The influences of steam, ratio of calcium and sulfur, reactor temperature, and absorbent utilization efficiency were invested. The results show that: (1) Water steam plays a key role in the reaction of Ca(OH){sub 2} and SO{sub 2} in the CFB reactor; (2) There is a positive effect of Ca/S on SO{sub 2} removal efficiency; (3) The temperature is an another key factor for SO{sub 2} removal efficiency for the CFB-FGD process; (4) The absorbent can be enhanced in the CFB reactor; (5) The CFB reactor is better than the dry/semi-dry FDG technology. SO{sub 2} removal efficiency can be as high as 84.8%.

  3. Heat transfer in pressurized circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1997-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds (CFBs) operated at almost atmospheric pressure depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. No influence of the superficial gas velocity adjusted is present. Consequently, the wall-to-suspension heat transfer coefficient in the form of the Nusselt number can be described by the Archimedes number of the gas-solid-system and the pressure drop number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. However, with pressurized CFBs an influence of the superficial gas velocity on the wall-to-suspension heat transfer can be observed. Normalizing the superficial gas velocity in the form of the particle Froude number, two cases for the heat transfer in pressurized CFBs can be detected: with small particle Froude numbers (smaller than four) the same flow behavior and consequently the same heat transfer correlation is valid as it is for CFBs operated at almost atmospheric conditions; and with high particle Froude numbers (for example higher than four) the flow behavior immediately near the heat exchanger surface (CFB wall) can change. Instead of curtains of solids falling down with almost atmospheric pressure swirls of gas and solids can occur in the vicinity of the CFB wall when the static pressure is increased. With the change of the flow pattern near the CFB wall, i.e., the heat exchanger surface, a change of the heat transfer coefficient takes place. For the same Archimedes number, i.e., the same gas-solid system, and the same pressure drop number, i.e., the same cross-sectional average solids concentration, the Nusselt number, i.e., the heat transfer coefficient, increases when the flow pattern near the CFB wall changes from the curtain-type flow to that of the swirl-type flow. From experimentally obtained data in a cold running CFB a very simple correlation was

  4. Fluidized-bed drying of flotation concentration

    SciTech Connect

    Antonenko, I.N.; Galka, B.A.

    1981-01-01

    The first pilot commercial unit for the fluidized-bed drying of flotation concentrate has been operational at the Dneprodzerzhinsk C and CW since 1964. Its advantages over drum dryers include the high processing speed and the compactness of the equipment, which is particularly valuable in view of the limited space available around the charge preparation plant. The grating in the unit consists of stamped sheets with perforations 6 to 7 mm square and a live section of 10.5 to 12.0%, designed to withstand the pressure required for normal drying conditions (4200 to 4600 Pa) and maintain uniform fluidization inside the reactor; it rapidly cools when the unit is shut down. The working temperatures are 600 to 650/sup 0/C under the grating, 70 to 80/sup 0/C in the bed and 75 to 85/sup 0/C beyond the dust-removing cyclones. Heating agent from the firebox is diverted into the dust-catching system to keep it at a higher temperature than the reactor and prevent the deposition of coal dust in the pipelines and dust-catching cyclones. At present, the drying unit is used to dry the entire output of flotation concentrate together with additional coarse slurry. The working area of the reactor is 7 m/sup 2/. The dust-catching system includes two batteries of BP-50 cyclones (seven per battery) and a PM-100 wet dust catcher. A compact stationary material charger is used; and a new high-capacity gas-burning firebox has been built with a large mixing chamber.Air is supplied by two VM-50/1000 blowers, assisted by a D-18/2 waste-gas fan and two OGN-3000 gas blowers. The fuel is a rich coke-oven gas (calorific value 5500 to 6000 kcal/m/sup 3/). The gas consumption varies between 1700 and 2000 m/sup 3//h, depending on the load and initial moisture content. The unit operates 10 to 20 h/day.

  5. Computational fluid dynamic modeling of fluidized-bed polymerization reactors

    SciTech Connect

    Rokkam, Ram

    2012-01-01

    Polyethylene is one of the most widely used plastics, and over 60 million tons are produced worldwide every year. Polyethylene is obtained by the catalytic polymerization of ethylene in gas and liquid phase reactors. The gas phase processes are more advantageous, and use fluidized-bed reactors for production of polyethylene. Since they operate so close to the melting point of the polymer, agglomeration is an operational concern in all slurry and gas polymerization processes. Electrostatics and hot spot formation are the main factors that contribute to agglomeration in gas-phase processes. Electrostatic charges in gas phase polymerization fluidized bed reactors are known to influence the bed hydrodynamics, particle elutriation, bubble size, bubble shape etc. Accumulation of electrostatic charges in the fluidized-bed can lead to operational issues. In this work a first-principles electrostatic model is developed and coupled with a multi-fluid computational fluid dynamic (CFD) model to understand the effect of electrostatics on the dynamics of a fluidized-bed. The multi-fluid CFD model for gas-particle flow is based on the kinetic theory of granular flows closures. The electrostatic model is developed based on a fixed, size-dependent charge for each type of particle (catalyst, polymer, polymer fines) phase. The combined CFD model is first verified using simple test cases, validated with experiments and applied to a pilot-scale polymerization fluidized-bed reactor. The CFD model reproduced qualitative trends in particle segregation and entrainment due to electrostatic charges observed in experiments. For the scale up of fluidized bed reactor, filtered models are developed and implemented on pilot scale reactor.

  6. Coal-feeding mechanism for a fluidized bed combustion chamber

    DOEpatents

    Gall, Robert L.

    1981-01-01

    The present invention is directed to a fuel-feeding mechanism for a fluidized bed combustor. In accordance with the present invention a perforated conveyor belt is utilized in place of the fixed grid normally disposed at the lower end of the fluidized bed combustion zone. The conveyor belt is fed with fuel, e.g. coal, at one end thereof so that the air passing through the perforations dislodges the coal from the belt and feeds the coal into the fluidized zone in a substantially uniform manner.

  7. Internal dust recirculation system for a fluidized bed heat exchanger

    DOEpatents

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  8. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    DOEpatents

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  9. Pressurized fluidized-bed combustion technology exchange workshop

    SciTech Connect

    ,

    1980-04-01

    The pressurized fluidized-bed combustion technology exchange workshop was held June 5 and 6, 1979, at The Meadowlands Hilton Hotel, Secaucus, New Jersey. Eleven papers have been entered individually into EDB and ERA. The papers include reviews of the US DOE and EPRI programs in this area and papers by Swedish, West German, British and American organizations. The British papers concern the joint program of the USA, UK and FRG at Leatherhead. The key factor in several papers is the use of fluidized bed combustors, gas turbines, and steam turbines in combined-cycle power plants. One paper examines several combined-cycle alternatives. (LTN)

  10. Fluidized-Bed Deposition Of Single-Crystal Silicon

    NASA Technical Reports Server (NTRS)

    Hsu, George C.; Rohatgi, Naresh K.

    1988-01-01

    Uniformly thin single-crystal films of silicon produced by modification of fluidized-bed-reactor technique producing polysilicon by chemical vapor deposition. Proposed for silicon wafers for flat-plate solar arrays and results in different structural and electronic properties in deposition layer desirable for specific microelectronic or solar-cell processing. In process deposition occurs on silicon wafers, kept individually at temperatures above 1,000 degree C. Heated wafers held in unheated and minimally-agitated-fluidized bed of silicon particles and in low concentration of silane.

  11. Regeneration of lime from sulfates for fluidized-bed combustion

    DOEpatents

    Yang, Ralph T.; Steinberg, Meyer

    1980-01-01

    In a fluidized-bed combustor the evolving sulfur oxides are reacted with CaO to form calcium sulfate which is then decomposed in the presence of carbonaceous material, such as the fly ash recovered from the combustion, at temperatures of about 900.degree. to 1000.degree. C., to regenerate lime. The regenerated lime is then recycled to the fluidized bed combustor to further react with the evolving sulfur oxides. The lime regenerated in this manner is quite effective in removing the sulfur oxides.

  12. Refractory experience in circulating fluidized bed combustors, Task 7

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE's Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  13. Review of ash agglomeration in fluidized bed gasifiers

    SciTech Connect

    Matulevicius, E.S.; Golan, L.P.

    1984-07-01

    The purpose of this study is to review the data and mathematical models which describe the phenomena involved in the agglomeration of ash in fluidized bed coal gasifiers (FBG). Besides highlighting the data and theoretical models, this review lists areas where there is a lack of information regarding the actual mechanisms of agglomeration. Also, potential areas for further work are outlined. The work is directed at developing models of agglomeration which could be included in computer codes describing fluidized bed gasifier phenomena, e.g., FLAG and CHEMFLUB which have been developed for the US Department of Energy. 134 references, 24 figures, 13 tables.

  14. Technical advances and new opportunities for fluidized bed combustion

    SciTech Connect

    Alliston, M.G.; Kokko, A.; Martin, B.G.; Olofsson, J.

    1997-12-31

    This paper outlines opportunities for new circulating fluidized bed (CFB) boilers, technical considerations in selecting a fluidized bed boiler, and CFB boiler configuration types and sizes. New opportunities for CFBs include fuel opportunities from coke, mine mouth coals, and waste products, and boiler application opportunities in industrial cogeneration, repowering, and developing nations. Technical considerations discussed for boiler selection are fuel flexibility and environmental aspects. Three boiler configurations are briefly described: (1) water-cooled cyclone with water-cooled loopseal, (2) integral cylindrical cyclone and loopseal, and (3) Cylindrical multi-inlet cyclone. CFB scale-up is also briefly discussed. 3 refs., 3 figs.

  15. Feasibility study on pliant media drying using fluidized bed dryer

    NASA Astrophysics Data System (ADS)

    Zakaria, J. H.; Zaid, M. H. H. M.; Batcha, M. F. M.; Asmuin, N.

    2015-09-01

    The usage of pliant media for blasting in surface preparation has gained substantial interest in various industries, particularly oil and gas. Being a clean technology, this relatively new method of surface preparation has become an alternative to conventional abrasive blasting technique which lowers fugitive emissions from blasting process and hence lowering risk to workers in the industry. Despite proven to be effective and cost efficient, the usage of pliant media in tropical climate poses a new challenge due to the torrential rain in the monsoon season. During rainy and wet conditions, the pliant media was literally soaked and the recovery rate of the pliant media for a continuous blasting becomes retarded. A viable technique for drying of this pliant media has then become imperative. The present study proposes to dry water laden pliant media in a Swirling Fluidized Bed Dryer (SFBD). In this preliminary study, three bed loadings of 1.7, 2.0 and 2.3 kg of pliant media was dried in the SfBd at 80°C, 90°C and 100°C. The experimental works revealed that the SFBD has shown excellent potential to dry the pliant media with a relatively short drying time. The behaviour of moisture ratio and drying rate against time are discussed. The findings conclude that the SFBD is a feasible technique for wet pliant media drying and can be extended for continuous processing system.

  16. Product quality multi-objective optimization of fluidized bed dryers

    SciTech Connect

    Krokida, M.K.; Kiranoudis, C.T.

    2000-01-01

    Design of fluidized bed dryers constitutes a mathematical programming problem involving the evaluation of appropriate structural and operational process variables so that total annual plant cost involved is optimized. The increasing need for dehydrated products of the highest quality, imposes the development of new criteria that, together with cost, determine the design rules for drying processes. Quality of dehydrated products is a complex resultant of properties characterizing the final products, where the most important one is color. Color is determined as a three-parameter resultant, whose values for products undergone drying should deviate from the corresponding ones of natural products, as little as possible. In this case, product quality dryer design is a complex multi-objective optimization problem, involving the color deviation vector as an objective function and as constraints the ones deriving from the process mathematical model. The mathematical model of the dryer was developed and the fundamental color deterioration laws were determined for the drying process. Non-preference multi-criteria optimization methods were used and the Pareto-optimal set of efficient solutions was evaluated. An example covering the drying of sliced potato was included to demonstrate the performance of the design procedure, as well as the effectiveness of the proposed approach.

  17. Fast Pyrolysis of Agricultural Wastes in a Fluidized Bed Reactor

    NASA Astrophysics Data System (ADS)

    Wang, X. H.; Chen, H. P.; Yang, H. P.; Dai, X. M.; Zhang, S. H.

    Solid biomass can be converted into liquid fuel through fast pyrolysis, which is convenient to be stored and transported with potential to be used as a fossil oil substitute. In China, agricultural wastes are the main biomass materials, whose pyrolysis process has not been researched adequately compared to forestry wastes. As the representative agricultural wastes in China, peanut shell and maize stalk were involved in this paper and pine wood sawdust was considered for comparing the different pyrolysis behaviors of agricultural wastes and forestry wastes. Fast pyrolysis experiments were carried out in a bench-scale fluidized-bed reactor. The bio-oil yieldsof peanut shell and maize stalk were obviously lower than that ofpine sawdust. Compared with pine sawdust, the char yields of peanut shell and maize stalk were higher but the heating value of uncondensable gaswas lower. This means that the bio-oil cost will be higher for agricultural wastes if taking the conventional pyrolysis technique. And the characteristic and component analysis resultsof bio-oil revealed that the quality of bio-oil from agricultural wastes, especially maize stalk, was worse than that from pine wood. Therefore, it is important to take some methods to improve the quality of bio-oilfrom agricultural wastes, which should promote the exploitation of Chinese biomass resources through fast pyrolysis in afluidized bed reactor.

  18. Inductive classification of operating data from a fluidized bed calciner

    SciTech Connect

    O`Brien, B H

    1990-05-30

    A process flowsheet expert system for a fluidized bed calciner which solidifies high-level radioactive liquid waste was developed from pilot-plant data using a commercial, inductive classification program. After initial classification of the data, the resulting rules were inspected and adjusted to match existing knowledge of process chemistry. The final expert system predicts performance of process flowsheets based upon the chemical composition of the calciner feed and has been successfully used to identify potential operational problems prior to calciner pilot-plant testing of new flowsheets and to provide starting parameters for pilot-plant tests. By using inductive classification techniques to develop the initial rules from the calciner pilot-plant data and using existing process knowledge to verify the accuracy of these rules, an effective expert system was developed with a minimum amount of effort. This method may be applied for developing expert systems for other processes where numerous operating data are available and only general process chemistry effects are known.

  19. Computer modeling of a CFB (circulating fluidized bed) gasifier

    SciTech Connect

    Gidaspow, D.; Ding, J.

    1990-06-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. This report presents an extension of our cold flow modeling of a CFB given in our first quarterly report of this project and published in Numerical Methods for Multiphase Flows'' edited by I. Celik, D. Hughes, C. T. Crowe and D. Lankford, FED-Vol.91, American Society of Mechanical Engineering, pp47--56 (1990). The title of the paper is Multiphase Navier-Stokes Equation Solver'' by D. Gidaspow, J. Ding and U.K. Jayaswal. To the two dimensional code described in the above paper we added the energy equations and the conservation of species equations to describe a synthesis gas from char producer. Under the simulation conditions the injected oxygen reacted near the inlet. The solid-gas mixing was sufficiently rapid that no undesirable hot spots were produced. This simulation illustrates the code's capability to model CFB reactors. 15 refs., 20 figs.

  20. 10 CFR 503.10 - Use of fluidized bed combustion not feasible-general requirement for permanent exemptions.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 10 Energy 4 2010-01-01 2010-01-01 false Use of fluidized bed combustion not feasible-general requirement for permanent exemptions. 503.10 Section 503.10 Energy DEPARTMENT OF ENERGY (CONTINUED) ALTERNATE... any supplement thereto required by OFE must include the following evidence: (1) If use of a method...

  1. MONITORING STRATEGIES FOR FLUIDIZED BED COMBUSTION COAL PLANTS

    EPA Science Inventory

    Air and water monitoring strategies for commercial-size Fluidized Bed Combustion (FBC) coal plants are presented. This is one of five reports developing air and water monitoring strategies for advanced coal combustion (FBC), coal conversion (coal gasification and liquefaction), a...

  2. Agglomeration in a fluidized bed using multiple jet streams

    SciTech Connect

    Rehmat, A.; Abbasian, J. ); Kothari, M.; Hariri, H.; Arastoopour, H. )

    1992-01-01

    Tests were conducted to determine the overall temperature distribution, temperature in the vicinity of the jets, and the rate of agglomeration in a fluidized bed containing multiple jet streams. Agglomeration of ash during coal gasification increases carbon utilization efficiency considerably. The agglomeration requires a fluidized-bed reactor with a specially designed distributor equipped with a jet to yield a hot zone confined within the bed. The rate of agglomeration depends upon the size and the intensity of the zone. This rate, and hence the unit capacity, could be increased by adding multiple jets to the distributor. The purpose of this study was to verify this phenomenon. The temperature distribution inside the agglomerating fluidized-bed reactor with a single jet was studied by Hariri et al. Various parameters were involved in agglomeration phenomena -- bed material, fluidization velocity, bed temperature, jet velocity, jet temperature, bed geometry, and distributor geometry. Controlled agglomerates were produced in the fluidized bed when a sloped gas distributor consisting of a central jet and a porous plate was used. Gas at temperatures above the melting temperature of a bed material was introduced into the jet and gas at temperatures below the softening temperature was introduced into the distributor. The rate of agglomerate formation was significantly influenced by an increase in either jet air or auxiliary (grid) air temperature. The extent of agglomeration also depended strongly upon the volume of the hot zone confined within the isotherms with temperatures higher than the melting point of the bed material.

  3. Agglomeration in a fluidized bed using multiple jet streams

    SciTech Connect

    Rehmat, A.; Abbasian, J.; Kothari, M.; Hariri, H.; Arastoopour, H.

    1992-12-31

    Tests were conducted to determine the overall temperature distribution, temperature in the vicinity of the jets, and the rate of agglomeration in a fluidized bed containing multiple jet streams. Agglomeration of ash during coal gasification increases carbon utilization efficiency considerably. The agglomeration requires a fluidized-bed reactor with a specially designed distributor equipped with a jet to yield a hot zone confined within the bed. The rate of agglomeration depends upon the size and the intensity of the zone. This rate, and hence the unit capacity, could be increased by adding multiple jets to the distributor. The purpose of this study was to verify this phenomenon. The temperature distribution inside the agglomerating fluidized-bed reactor with a single jet was studied by Hariri et al. Various parameters were involved in agglomeration phenomena -- bed material, fluidization velocity, bed temperature, jet velocity, jet temperature, bed geometry, and distributor geometry. Controlled agglomerates were produced in the fluidized bed when a sloped gas distributor consisting of a central jet and a porous plate was used. Gas at temperatures above the melting temperature of a bed material was introduced into the jet and gas at temperatures below the softening temperature was introduced into the distributor. The rate of agglomerate formation was significantly influenced by an increase in either jet air or auxiliary (grid) air temperature. The extent of agglomeration also depended strongly upon the volume of the hot zone confined within the isotherms with temperatures higher than the melting point of the bed material.

  4. TREATMENT OF MUNICIPAL WASTEWATERS BY THE FLUIDIZED BED BIOREACTOR PROCESS

    EPA Science Inventory

    A 2-year, large-scale pilot investigation was conducted at the City of Newburgh Water Pollution Control Plant, Newburgh, NY, to demonstrate the application of the fluidized bed bioreactor process to the treatment of municipal wastewaters. The experimental effort investigated the ...

  5. Autothermal gasification of low-grade fuels in fluidized bed

    NASA Astrophysics Data System (ADS)

    Belyaev, A. A.

    2009-01-01

    Autothermal gasification of high-ash floatation wastes of Grade Zh Kuzbass coal and low-ash fuel in a suspended-spouted (fluidized) bed at atmospheric pressure is investigated, and a comparison is presented of experimental results that indicate that the ash content of fuels has only slight influence on the generator gas heating value.

  6. Anthracite culm fired fluidized bed boiler at East Stroudsburg University

    SciTech Connect

    Curran, M.J.; Lentz, E.C.

    1986-01-01

    This paper describes operating experience and results of a fluidized bed boiler through the first 7500 hours of operation. Solutions to problems encountered during this period are described. Problem areas discussed in the paper include: finding alternate fuel suppliers; material handling and storage systems; personnel selection, training, and job description changes; and ash disposal.

  7. JPL in-house fluidized bed reactor research

    NASA Technical Reports Server (NTRS)

    Rohatgi, N. K.

    1985-01-01

    The progress in the in-house program on the silane fluidized-bed system is reported. A seed-particle cleaning procedure was developed to obtain material purity near the level required to produce a semiconductor-grade product. The liner-seal design was consistently proven to withstand heating/cooling cycles in all of the experimental runs.

  8. A fluidized-bed reactor for silane pyrolysis

    NASA Technical Reports Server (NTRS)

    Iya, S.

    1984-01-01

    The silane decomposition in a fluidized bed reactor was studied. The process feasibility and operating windows were determined. Long duration tests were conducted and silicon purity was demonstrated. A high purity linear was installed in the fluid bed reactor; the FBR product was melted and single crystallized. Product purity improvements are noted.

  9. LEVEL 2 CHEMICAL ANALYSIS OF FLUIDIZED-BED COMBUSTOR SAMPLES

    EPA Science Inventory

    The report gives results of a Level 1 data evaluation and prioritization and the Level 2 environmental assessment (EA) chemical data acquired on a set of fluidized-bed combustor (FBC) particulate samples. The Level 2 analysis followed the approach described in 'Approach to Level ...

  10. SUPPORT STUDIES IN FLUIDIZED-BED COMBUSTION, 1978 ANNUAL REPORT

    EPA Science Inventory

    The report gives results of laboratory- and process-scale EPA studies supporting the national development of atmospheric and pressurized fluidized-bed combustion (PFBC) of coal. Program objectives are: (1) to develop basic information needed to optimize the use of limestone for S...