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Sample records for forging process parameters

  1. Influence of Processing Parameters on Grain Size Evolution of a Forged Superalloy

    NASA Astrophysics Data System (ADS)

    Reyes, L. A.; Páramo, P.; Salas Zamarripa, A.; de la Garza, M.; Guerrero-Mata, M. P.

    2016-01-01

    The microstructure evolution of nickel-based superalloys has a great influence on the mechanical behavior during service conditions. Microstructure modification and the effect of process variables such as forging temperature, die-speed, and tool heating were evaluated after hot die forging of a heat-resistant nickel-based alloy. Forging sequences in a temperature range from 1253 to 1323 K were considered through experimental trials. An Avrami model was applied using finite element data to evaluate the average grain size and recrystallization at different evolution zones. It was observed that sequential forging at final temperatures below 1273 K provided greater grain refinement through time-dependent recrystallization phenomena. This investigation was aim to explore the influence of forging parameters on grain size evolution in order to design a fully homogenous and refined microstructure after hot die forging.

  2. Parameter Optimization During Forging Process of a Novel High-Speed-Steel Cold Work Roll

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liu, Ligang; Sun, Yanliang; Li, Qiang; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The forging of high-speed-steel (HSS) roll has always been a technical problem in manufacturing industry. In this study, the forging process of a novel HSS cold work roll was simulated by deform-3D on the basis of rigid-viscoplastic finite element model. The effect of heating temperature and forging speed on temperature and stress fields during forging process was simulated too. The results show that during forging process, the temperature of the contact region with anvils increases. The stress of the forging region increases and distributes un-uniformly, while that of the non-forging region is almost zero. With increasing forging time, Z load on anvil increases gradually. With increasing heating temperature or decreasing forging speed, the temperature of the whole billet increases, while the stress and Z load on anvil decrease. In order to ensure the high efficiency and safety of the forging process, the heating temperature and the forging speed are chosen as 1160 °C and 16.667 mm/s, respectively.

  3. Effects of Forging Process Parameters on Microstructure Evolution of Aluminum Alloy 7050

    SciTech Connect

    Yi Youping; Shi Yan; Yang Jihui; Lin Yongcheng

    2007-04-07

    The objective of this work is to investigate the behavior of microstructure evolution of aluminum alloy 7050 under the condition of different forging process parameters by means of combining materials physical model with finite element code. For the purpose of establishing constitutive equation and physical model of microstructure evolution, the isothermal compression test were performed by machine Gleeble 1500 on the condition of temperatures ranging from 250 deg. C to 450 deg. C and constant strain rates of 0.01s-1, 0.1s-1, 1s-1 and 10s-1. The behaviors of microstructure evolutions of aluminum alloy 7050 under difference process parameters were studied by metallographic observations. The experiment results showed that recrystallization during forming process occurred at the critical strain and the volume fraction of recrystallization changed with the temperature and strain rate. According to the results of isothermal compression test, a constitutive equation and an empirical model of DRX were obtained. A finite element code DEFORM 3D was used to analyze the influence of different forging process parameters on the behavior of microstructure evolution in details. The present model and simulation method can be served as a useful tool to predict and control the properties and shape of aluminum alloy 7050 components during forging.

  4. Deformation processes in forging ceramics

    NASA Technical Reports Server (NTRS)

    Cannon, R. M.; Rhodes, W. H.

    1972-01-01

    The deformation processes involved in the forging of refractory ceramic oxides were investigated. A combination of mechanical testing and forging are utilized to investigate both the flow and fracture processes involved. An additional hemisphere forging was done which failed prematurely. Analysis and comparison with available fracture data for AL2O3 indicated possible causes of the failure. Examination of previous forgings indicated an increase in grain boundary cavitation with increasing strain.

  5. Large forging manufacturing process

    DOEpatents

    Thamboo, Samuel V.; Yang, Ling

    2002-01-01

    A process for forging large components of Alloy 718 material so that the components do not exhibit abnormal grain growth includes the steps of: a) providing a billet with an average grain size between ASTM 0 and ASTM 3; b) heating the billet to a temperature of between 1750.degree. F. and 1800.degree. F.; c) upsetting the billet to obtain a component part with a minimum strain of 0.125 in at least selected areas of the part; d) reheating the component part to a temperature between 1750.degree. F. and 1800.degree. F.; e) upsetting the component part to a final configuration such that said selected areas receive no strains between 0.01 and 0.125; f) solution treating the component part at a temperature of between 1725.degree. F. and 1750.degree. F.; and g) aging the component part over predetermined times at different temperatures. A modified process achieves abnormal grain growth in selected areas of a component where desirable.

  6. Forging process design for risk reduction

    NASA Astrophysics Data System (ADS)

    Mao, Yongning

    In this dissertation, forging process design has been investigated with the primary concern on risk reduction. Different forged components have been studied, especially those ones that could cause catastrophic loss if failure occurs. As an effective modeling methodology, finite element analysis is applied extensively in this work. Three examples, titanium compressor disk, superalloy turbine disk, and titanium hip prosthesis, have been discussed to demonstrate this approach. Discrete defects such as hard alpha anomalies are known to cause disastrous failure if they are present in those stress critical components. In this research, hard-alpha inclusion movement during forging of titanium compressor disk is studied by finite element analysis. By combining the results from Finite Element Method (FEM), regression modeling and Monte Carlo simulation, it is shown that changing the forging path is able to mitigate the failure risk of the components during the service. The second example goes with a turbine disk made of superalloy IN 718. The effect of forging on microstructure is the main consideration in this study. Microstructure defines the as-forged disk properties. Considering specific forging conditions, preform has its own effect on the microstructure. Through a sensitivity study it is found that forging temperature and speed have significant influence on the microstructure. In order to choose the processing parameters to optimize the microstructure, the dependence of microstructure on die speed and temperature is thoroughly studied using design of numerical experiments. For various desired goals, optimal solutions are determined. The narrow processing window of titanium alloy makes the isothermal forging a preferred way to produce forged parts without forging defects. However, the cost of isothermal forging (dies at the same temperature as the workpiece) limits its wide application. In this research, it has been demonstrated that with proper process design, the die temperature can be reduced greatly without violating process window constrictions. Moreover, the computation cost is also reduced by replacing the complex 3-dimensional (3D) shape with its corresponding 2-dimensional (2D) representative cross sections, and a well balanced load distribution has been achieved by proper design of die flashland.

  7. Deformation processes in forging ceramics

    NASA Technical Reports Server (NTRS)

    Cannon, R. M.; Rhodes, W. H.

    1973-01-01

    The deformation processes involved in the forging of refractory ceramic oxides were investigated. A combination of mechanical testing and forging was utilized to investigate both the flow and fracture processes involved. Deformation studies of very fine grain Al203 revealed an apparent transition in behavior, characterized by a shift in the strain rate sensitivity from 0.5 at low stresses to near unity at higher stresses. The behavior is indicative of a shift in control between two dependent mechanisms, one of which is indicated to be cation limited diffusional creep with significant boundary enhancement. The possible contributions of slip, indicated by crystallographic texture, interface control of the diffusional creep and inhomogeneous boundary sliding are also discussed. Additional experiments indicated an independence of deformation behavior on MgO doping and retained hot pressing impurities, at least for ultrafine grained material, and also an independence of test atmosphere.

  8. Modelling of the radial forging process of a hollow billet with the mandrel on the lever radial forging machine

    NASA Astrophysics Data System (ADS)

    Karamyshev, A. P.; Nekrasov, I. I.; Pugin, A. I.; Fedulov, A. A.

    2016-04-01

    The finite-element method (FEM) has been used in scientific research of forming technological process modelling. Among the others, the process of the multistage radial forging of hollow billets has been modelled. The model includes both the thermal problem, concerning preliminary heating of the billet taking into account thermal expansion, and the deformation problem, when the billet is forged in a special machine. The latter part of the model describes such features of the process as die calibration, die movement, initial die temperature, friction conditions, etc. The results obtained can be used to define the necessary process parameters and die calibration.

  9. Simulation and analysis of hot forging process for industrial locking gear elevators

    NASA Astrophysics Data System (ADS)

    Maarefdoust, M.; Kadkhodayan, M.

    2010-06-01

    In this paper hot forging process for industrial locking gear elevators is simulated and analyzed. An increase in demand of industrial locking gear elevators with better quality and lower price caused the machining process to be replaced by hot forging process. Production of industrial locking gear elevators by means of hot forging process is affected by many parameters such as billet temperature, geometry of die and geometry of pre-formatted billet. In this study the influences of billet temperature on effective plastic strain, radius of die corners on internal stress of billet and thickness of flash on required force of press are investigated by means of computer simulation. Three-dimensional modeling of initial material and die are performed by Solid Edge, while simulation and analysis of forging are performed by Super Forge. Based on the computer simulation the required dies are designed and the workpieces are formed. Comparison of simulation results with experimental data demonstrates great compatibility.

  10. Microstructural Evaluation of Forging Parameters for Superalloy Disks

    NASA Technical Reports Server (NTRS)

    Falsey, John R.

    2004-01-01

    Forgings of nickel base superalloy were formed under several different strain rates and forging temperatures. Samples were taken from each forging condition to find the ASTM grain size, and the as large as grain (ALA). The specimens were mounted in bakelite, polished, etched and then optical microscopy was used to determine grain size. The specimens ASTM grain sizes from each forging condition were plotted against strain rate, forging temperature, and presoak time. Grain sizes increased with increasing forging temperature. Grain sizes also increased with decreasing strain rates and increasing forging presoak time. The ALA had been determined from each forging condition using the ASTM standard method. Each ALA was compared with the ASTM grain size of each forging condition to determine if the grain sizes were uniform or not. The forging condition of a strain rate of .03/sec and supersolvus heat treatment produced non uniform grains indicated by critical grain growth. Other anomalies are noted as well.

  11. FEM simulation of hot forging process to predict microstructure evolution

    NASA Astrophysics Data System (ADS)

    Zhang, Shi-Hong; Zhang, Hai-Yan; Song, Hong-Wu; Cheng, Ming

    2013-05-01

    Two phase titanium alloy-TC11 alloy and Superalloy-IN718 alloy are being considered for high-temperature structural applications in aero-engine because of their excellent mechanical properties at elevated temperatures. The mechanical properties of their forgings are sensitive to the microstructure. Therefore, it is crucial to obtain a corresponding microstructure by controlling the hot working process. For the forging of TC11 alloy, the ingot break down in the subtransus region is an important process which acted as the primary role in the transformation of lamellar structure to equiaxed one as well as its poor formability because of lower deformation temperature. In this paper, the lamellar globularization kinetics and fracture behavior during forging are studied and modeled. For the hot forging of IN718 alloy. the grain size evolution is an important process. As the ? phase in the alloy can control grain growth through the strong pinning effect, the effect of ? phase on the microstructure evolution during hot working has been considered in this paper, and the microstructure evolution model has been established. As a applications, The lamellar globularization and fracture during the subtransus cogging process of large size TC11 alloy billet, and the microstructure development during the hot forging process of IN718 alloy turbine disk have been investigated commercial FE Software with user subroutines. The prediction results showed good agreement with the actual ones.

  12. Development of expert systems for the design of a hot-forging process based on material workability

    NASA Astrophysics Data System (ADS)

    Ravi, R.; Prasad, Y. V. R. K.; Sarma, V. V. S.

    2003-12-01

    Most of the time (and cost) involved in planning hot forging process is related to activities strongly dependent on human expertise, intuition, and creativity, and also to iterative procedure involving extensive experimental work. In this paper, the development of an expert system for forging process design, which emphasizes materials’ workability, is discussed. Details of the forging process design expert system, its basic modules, design and implementation details, and deliverables are explained. The system uses the vast database available on the hot workability of more than 200 technologically important materials and the knowledge acquired from a materials’ expert. The C Language Integrated Production System (CLIPS) has been adopted to develop this expert system. The expert system can address three types of functions, namely, forging process design, materials information system, and forging defect analysis. The expert system will aid and prompt a novice engineer in designing a forging process by providing accurate information of the process parameters, lubricants, type of machine, die material, and type of process (isothermal versus non-isothermal) for a given material with a known specification or code and prior history.

  13. Advanced steelmaking processes for rotor forgings. Final report

    SciTech Connect

    Steiner, J.E.; Busby, P.E.; Jaffee, R.I.; Murphy, E.L.; Newhouse, D.L.; Wriedt, H.A.

    1983-12-01

    A survey was conducted to assess the current status and trends in advanced steelmaking for the production of large low-alloy steel ingots for large steam-turbine and generator-rotor forgings. The study reviews the essential chemistry of steelmaking and describes the equipment and processes that are state of the art or in development. Pertinent emerging technologies are reviewed. Emphasis is on processes related to steel refining and the casting of large ingots. The advantages and limitations, effects on quality, and economics of the processes are discussed.

  14. First Results of Energy Saving at Process Redesign of Die Forging Al-Alloys

    SciTech Connect

    Pepelnjak, Tomaz; Kuzman, Karl; Kokol, Anton

    2011-05-04

    The contribution deals with eco-friendly solutions for shortened production chains of forging light alloys. During the die forging operations a remarkable amount of material goes into the flash and later on into chips during finish machining. These low value side products are rich with embedded energy therefore recycling or reprocessing could be very energy saving procedure.In cooperation with a die forging company a shortened reprocessing cycle has been studied starting from re-melting the forging flash and without additional heating to cast preforms for subsequent die forging. As such preforms have not as good formability characteristics as those done from extruded billets the isothermal forging process has been adopted. First results showed that without cracks and other defects the formability is sufficient for a broad spectrum of forgings.To improve the formability a homogenization process of cast preforms has been implemented. As the process started immediately after casting, amount of additional energy for heating was minimized. To reduce voids forging process was redesigned in a way to assure greater hydrostatic pressures in parts during forging. First results were promising therefore research is going towards improving processes without adding significantly more energy as it is needed for casting with homogenization and die forging.

  15. Material Behavior Based Hybrid Process for Sheet Draw-Forging Thin Walled Magnesium Alloys

    SciTech Connect

    Sheng, Z.Q.; Shivpuri, R.

    2005-08-05

    Magnesium alloys are conventionally formed at the elevated temperatures. The thermally improved formability is sensitive to the temperature and strain rate. Due to limitations in forming speeds, tooling strength and narrow processing windows, complex thin walled parts cannot be made by traditional warm drawing or hot forging processes. A hybrid process, which is based on the deformation mechanism of magnesium alloys at the elevated temperature, is proposed that combines warm drawing and hot forging modes to produce an aggressive geometry at acceptable forming speed. The process parameters, such as temperatures, forming speeds etc. are determined by the FEM modeling and simulation. Sensitivity analysis under the constraint of forming limits of Mg alloy sheet material and strength of tooling material is carried out. The proposed approach is demonstrated on a conical geometry with thin walls and with bottom features. Results show that designed geometry can be formed in about 8 seconds, this cannot be formed by conventional forging while around 1000s is required for warm drawing. This process is being further investigated through controlled experiments.

  16. Process Modelling of IN718 for Free Forging

    SciTech Connect

    Yoshida, Hiroaki; Hatta, Takeshi; Hironaka, Tomohisa; Isogawa, Sachihiro; Sekiguchi, Hideaki

    2007-05-17

    Ni based alloy IN718 is important material used for engine shafts, turbine disks of gas turbine engines. The grain refining of the IN718 becomes important because of the improvement of reliability. We have developed newly advanced {delta} process to obtain the grain of less than 22.5 {mu} m (ASTM No.8.0) even after solution treatment. Furthermore we have developed the microstructural prediction system of IN718 for the process modelling. In this paper, the advanced {delta} process and it's process modelling in the turbine disk forging were reported. As the result, we could obtain successful fine microstructure less than 22.5 {mu} m after solution treatment in turbine disk.

  17. A novel process for breakdown forging of coarse-grain intermetallic alloys

    SciTech Connect

    Semiatin, S.L. . Materials Directorate); McQuay, P.A. . Asian Office of Aerospace R and D); Seetharaman, V. )

    1993-11-01

    The objective of the present work was to develop a novel hot forging process for breakdown of high-temperature intermetallic alloys which exhibit dynamic recrystallization during hot working. During typical forging processes in hydraulic processes, be they based on isothermal or conventional approaches, the ram speed (or sometimes the effective strain rate) is held constant during the forging stroke. In the method introduced here, the ram speed is increased substantially during the forging stroke as the material recrystallizes to a finer-grained structure and its hot workability increases. By this means, fracture is avoided, grain size is reduced, and processing time is decreased, thus improving material quality and reducing cost. The material used to develop and demonstrate the novel forging process was the single phase gamma titanium aluminide, Ti-51Al-2Mn.

  18. Forging Advisor

    SciTech Connect

    Kerry Barnett

    2003-03-01

    Many mechanical designs demand components produced to a near net shape condition to minimize subsequent process steps. Rough machining from slab or bar stock can quickly and economically produce simple prismatic or cylindrical shapes. More complex shapes can be produced by laser engineered net shaping (LENS), casting , or forging. But for components that require great strength in mission critical applications, forging may be the best or even the only option. However, designers of these parts may and often do lack the detailed forging process knowledge necessary to understand the impact of process details such as grain flow or parting line placement on both the forging process and the characteristics of the forged part. Economics and scheduling requirements must also be considered. Sometimes the only viable answer to a difficult problem is to re-design the assembly to reduce loading and enable use of other alternatives.

  19. 3D Finite Element Analysis of Spider Non-isothermal Forging Process

    NASA Astrophysics Data System (ADS)

    Niu, Ling; Wei, Wei; Wei, Kun Xia; Alexandrov, Igor V.; Hu, Jing

    2016-05-01

    The differences of effective stress, effective strain, velocity field, and the load-time curves between the spider isothermal and non-isothermal forging processes are investigated by making full use of 3D FEA, and verified by the production experiment of spider forging. Effective stress is mainly concentrated on the pin, and becomes lower closer to the front of the pin. The maximum effective strain in the non-isothermal forging is lower than that in the isothermal. The great majority of strain in the non-isothermal forging process is 1.76, which is larger than the strain of 1.31 in the isothermal forging. The maximum load required in the isothermal forging is higher than that in the non-isothermal. The maximum experimental load and deformation temperature in the spider production are in good agreement with those in the non-isothermal FEA. The results indicate that the non-isothermal 3D FEA results can guide the design of the spider forging process.

  20. [Research on the temperature field detection method of large cylinder forgings during heat treatment process based on infrared spectra].

    PubMed

    Zhang, Yu-Cun; Fu, Xian-Bin; Liu, Bin; Qi, Yan-De; Zhou, Shan

    2013-01-01

    In order to grasp the changes of the forging's temperature field during heat treatment, a temperature field detection method based on infrared spectra for large cylinder forgings is proposed in the present paper. On the basis of heat transfer a temperature field model of large barrel forgings was established by the method of separating variables. Using infrared spectroscopy the large forgings temperature measurement system was built based on the three-level interference filter. The temperature field detection of forging was realized in its heat treatment by combining the temperature data and the forgings temperature field detection model. Finally, this method is feasible according to the simulation experiment. The heating forging temperature detection method can provide the theoretical basis for the correct implementation of the heat treatment process. PMID:23586224

  1. Automatic simulation of a sequence of hot-former forging processes by a rigid-thermoviscoplastic finite element method

    SciTech Connect

    Joun, M.S.; Moon, H.K.; Shivpuri, R.

    1998-10-01

    A fully automatic forging simulation technique in hot-former forging is presented in this paper. A rigid-thermoviscoplastic finite element method is employed together with automatic simulation techniques. A realistic analysis model of the hot-former forging processes is given with emphasis on thermal analysis and simulation automation. The whole processes including forming, dwelling, ejecting, and transferring are considered in the analysis model and various cooling conditions are embedded in the analysis model. The approach is applied to a sequence of three-stage hot former forging process. Nonisothermal analysis results are compared with isothermal ones and the effect of heat transfer on predicted metal flows is discussed.

  2. Multi-objective optimization of gear forging process based on adaptive surrogate meta-models

    NASA Astrophysics Data System (ADS)

    Meng, Fanjuan; Labergere, Carl; Lafon, Pascal; Daniel, Laurent

    2013-05-01

    In forging industry, net shape or near net shape forging of gears has been the subject of considerable research effort in the last few decades. So in this paper, a multi-objective optimization methodology of net shape gear forging process design has been discussed. The study is mainly done in four parts: building parametric CAD geometry model, simulating the forging process, fitting surrogate meta-models and optimizing the process by using an advanced algorithm. In order to maximally appropriate meta-models of the real response, an adaptive meta-model based design strategy has been applied. This is a continuous process: first, bui Id a preliminary version of the meta-models after the initial simulated calculations; second, improve the accuracy and update the meta-models by adding some new representative samplings. By using this iterative strategy, the number of the initial sample points for real numerical simulations is greatly decreased and the time for the forged gear design is significantly shortened. Finally, an optimal design for an industrial application of a 27-teeth gear forging process was introduced, which includes three optimization variables and two objective functions. A 3D FE nu merical simulation model is used to realize the process and an advanced thermo-elasto-visco-plastic constitutive equation is considered to represent the material behavior. The meta-model applied for this example is kriging and the optimization algorithm is NSGA-II. At last, a relatively better Pareto optimal front (POF) is gotten with gradually improving the obtained surrogate meta-models.

  3. Hot Forging of a Cladded Component by Automated GMAW Process

    NASA Astrophysics Data System (ADS)

    Rafiq, Muhammad; Langlois, Laurent; Bigot, Rgis

    2011-01-01

    Weld cladding is employed to improve the service life of engineering components by increasing corrosion and wear resistance and reducing the cost. The acceptable multi-bead cladding layer depends on single bead geometry. Hence, in first step, the relationship between input process parameters and the single bead geometry is studied and in second step a comprehensive study on multi bead clad layer deposition is carried out. This paper highlights an experimental study carried out to get single layer cladding deposited by automated Gas Metal Arc Welding (GMAW) process and to find the possibility of hot forming of the cladded work piece to get the final hot formed improved structure. GMAW is an arc welding process that uses an arc between a consumable electrode and the welding pool with an external shielding gas and the cladding is done by alongside deposition of weld beads. The experiments for single bead were conducted by varying the three main process parameters wire feed rate, arc voltage and welding speed while keeping other parameters like nozzle to work distance, shielding gas and its flow rate and torch angle constant. The effect of bead spacing and torch orientation on the cladding quality of single layer from the results of single bead deposition was studied. Effect of the dilution rate and nominal energy on the cladded layer hot bending quality was also performed at different temperatures.

  4. Processing and properties of hot-forged bulk superconductors

    SciTech Connect

    Goretta, K.C.; Lanagan, M.T.; Picciolo, J.J.; Youngdahl, C.A.; Balachandran, U.; Chen, Nan

    1995-12-31

    (Bi,Pb){sub 2}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} (Bi-2223) and TlBa{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} (Tl-1223) bars were hot forged in air at 820--850C. Final stresses of 2--3 MPa were sufficient to produce >95% dense Bi-2223 bars. In contrast, stresses to {approx}42 MPa were able to produce only 75--80% dense Tl-1223 bars. The Bi-2223 bars were more phase-pure and exhibited much stronger c-axis textures than the Tl-1223. Maximum critical current densities at 77 K were 8 {times} 10{sup 4} A/cm{sup 2} for the Bi-2223 and 2 {times} 10{sup 4}/cm{sup 2} for the Tl-1223. Fracture strength and toughness values were 140 MPa and 2.9 MPa{radical}m for the Bi-2223 and 50 MPa and 0.5 MPa{radical}m for the Tl-1223.

  5. Numerical modeling of axi-symmetrical cold forging process by ``Pseudo Inverse Approach''

    NASA Astrophysics Data System (ADS)

    Halouani, A.; Li, Y. M.; Abbes, B.; Guo, Y. Q.

    2011-05-01

    The incremental approach is widely used for the forging process modeling, it gives good strain and stress estimation, but it is time consuming. A fast Inverse Approach (IA) has been developed for the axi-symmetric cold forging modeling [1-2]. This approach exploits maximum the knowledge of the final part's shape and the assumptions of proportional loading and simplified tool actions make the IA simulation very fast. The IA is proved very useful for the tool design and optimization because of its rapidity and good strain estimation. However, the assumptions mentioned above cannot provide good stress estimation because of neglecting the loading history. A new approach called "Pseudo Inverse Approach" (PIA) was proposed by Batoz, Guo et al.. [3] for the sheet forming modeling, which keeps the IA's advantages but gives good stress estimation by taking into consideration the loading history. Our aim is to adapt the PIA for the cold forging modeling in this paper. The main developments in PIA are resumed as follows: A few intermediate configurations are generated for the given tools' positions to consider the deformation history; the strain increment is calculated by the inverse method between the previous and actual configurations. An incremental algorithm of the plastic integration is used in PIA instead of the total constitutive law used in the IA. An example is used to show the effectiveness and limitations of the PIA for the cold forging process modeling.

  6. Simulation and Analysis of Finite Volume of Hot Forging Process of Nut

    NASA Astrophysics Data System (ADS)

    Maarefdoust, M.; Hosseyni, M.

    2011-08-01

    In this study the forging operations of nut has been modeled. This nut is a part which is manufactured with the help of hot forging. The aim of this research is utilizing computers in designing forming process, and in particular, modeling of hot forging in the nut and to inquire the stresses appeared on the mold. For this purpose Pro/Engineer software for modeling, and SuperForge2004 software for analyzing the process have been used. This part is formed in two stages. To enrich the results coming out of the use of the software, the findings achieved from the modeling of the first stage are compared with its analytic dissolving. In the second stage modeling of metal forming the effect of rake on increasing the stresses imposed to the die mold is studied. The aim of this research is to correct the molds and the volume of the raw materials so that we can produce high qualified parts in spite of raw material low volume and low pressure on the molds.

  7. Forging and stamping nonferrous metals. Handbook

    SciTech Connect

    Korneyev, N.I.; Arzhakov, V.M.; Barmashenko, B.G.; Yemelyanov, V.B.; Kleymenov, V.Y.

    1984-05-01

    Information on the chemical composition, the physical and mechanical properties, the thermomechanical parameters, and the processes of forging and stamping nonferrous metals is given. Aluminum, magnesium and titanium are among the metals discussed.

  8. Research on the Influence of Technological Forging Parameters on the Quality of Biphasic Titanium Alloys

    NASA Astrophysics Data System (ADS)

    Mashekov, S. A.; Smaylova, N. T.; Alshynova, A. M.; Mashekova, A. S.

    2015-12-01

    The deflected mode (DM) during the preparation of the broach in the flat and combined baizes and also on radial forging machine (RFM) was investigated for creating the rational technology of a broach and determining the optimum size of the angles of rotation and single squeeze reduction. The quantitative data was obtained by the method of final elements and the MSC.Super Forge program; the main consistent patterns of stress-strain state (SSS) distribution and temperature while modeling forging in flat and combined baizes, also on RFM with various angles of rotation and sizes of squeeze reduction were determined. The rational trial technology of forging of biphasic titanium alloys was developed and tested.

  9. Computer-assisted Rheo-forging Processing of A356 Aluminum Alloys

    SciTech Connect

    Kim, H. H.; Kang, C. G.

    2010-06-15

    Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of A356 aluminum molten state. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D V6.1. Samples of metal parts were subsequently fabricated by using hydraulic press machinery. In order to compare the influence of loading method, two types of samples were fabricated: (1) samples fabricated under direct loading die sets (2) those fabricated under indirect loading die sets. The formability and defects, which were predicted by FEM simulation, were similar to those of samples used in practice.

  10. Computer-assisted Rheo-forging Processing of A356 Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Kim, H. H.; Kang, C. G.

    2010-06-01

    Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of A356 aluminum molten state. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D V6.1. Samples of metal parts were subsequently fabricated by using hydraulic press machinery. In order to compare the influence of loading method, two types of samples were fabricated: (1) samples fabricated under direct loading die sets (2) those fabricated under indirect loading die sets. The formability and defects, which were predicted by FEM simulation, were similar to those of samples used in practice.

  11. Manufacturing of Precision Forgings by Radial Forging

    SciTech Connect

    Wallner, S.; Harrer, O.; Buchmayr, B.; Hofer, F.

    2011-01-17

    Radial forging is a multi purpose incremental forging process using four tools on the same plane. It is widely used for the forming of tool steels, super alloys as well as titanium- and refractory metals. The range of application goes from reducing the diameters of shafts, tubes, stepped shafts and axels, as well as for creating internal profiles for tubes in Near-Net-Shape and Net-Shape quality. Based on actual development of a weight optimized transmission input shaft, the specific features of radial forging technology is demonstrated. Also a Finite Element Model for the simulation of the process is shown which leads to reduced pre-processing effort and reduced computing time compared to other published simulation methods for radial forging. The finite element model can be applied to quantify the effects of different forging strategies.

  12. Manufacturing of Precision Forgings by Radial Forging

    NASA Astrophysics Data System (ADS)

    Wallner, S.; Harrer, O.; Buchmayr, B.; Hofer, F.

    2011-01-01

    Radial forging is a multi purpose incremental forging process using four tools on the same plane. It is widely used for the forming of tool steels, super alloys as well as titanium- and refractory metals. The range of application goes from reducing the diameters of shafts, tubes, stepped shafts and axels, as well as for creating internal profiles for tubes in Near-Net-Shape and Net-Shape quality. Based on actual development of a weight optimized transmission input shaft, the specific features of radial forging technology is demonstrated. Also a Finite Element Model for the simulation of the process is shown which leads to reduced pre-processing effort and reduced computing time compared to other published simulation methods for radial forging. The finite element model can be applied to quantify the effects of different forging strategies.

  13. Fabrication and densification enhancement of SiC-particulate-reinforced copper matrix composites prepared via the sinter-forging process

    NASA Astrophysics Data System (ADS)

    Shabani, Mohammadmehdi; Paydar, Mohammad Hossein; Moshksar, Mohammad Mohsen

    2014-09-01

    The fabrication of copper (Cu) and copper matrix silicon carbide (Cu/SiCp) particulate composites via the sinter-forging process was investigated. Sintering and sinter-forging processes were performed under an inert Ar atmosphere. The influence of sinter-forging time, temperature, and compressive stress on the relative density and hardness of the prepared samples was systematically investigated and subsequently compared with that of the samples prepared by the conventional sintering process. The relative density and hardness of the composites were enhanced when they were prepared by the sinter-forging process. The relative density values of all Cu/SiCp composite samples were observed to decrease with the increase in SiC content.

  14. A simplified pseudo inverse approach for damage modeling in the cold forging process

    NASA Astrophysics Data System (ADS)

    Halouani, A.; Li, Y. M.; Abbès, B.; Guo, Y. Q.

    2013-05-01

    This paper presents a simplified numerical method called "Pseudo Inverse Approach" (PIA) for damage prediction in metal forging process modeling and optimization. The approach is based on the knowledge of the final part shape. Some intermediate configurations are introduced and corrected by using a free surface method to consider the deformation paths. Based on the equivalent stress notion and tensile curve, a robust direct algorithm of plasticity is formulated and implemented. The plasticity is coupled with the ductile damage by using a strain based ductile damage model. The forging results obtained by the PIA are compared to those obtained by an incremental approach to show the efficiency and accuracy of the PIA, as well as the abilities to make the damage prediction.

  15. Experimental and Numerical Investigation of Forging Process to Reproduce a 3D Aluminium Foam Complex Shape

    NASA Astrophysics Data System (ADS)

    Filice, Luigino; Gagliardi, Francesco; Shivpuri, Rajiv; Umbrello, Domenico

    2007-05-01

    Metallic foams represent one of the most exciting materials introduced in the manufacturing scenario in the last years. In the study here addressed, the experimental and numerical investigations on the forging process of a simple foam billet shaped into complex sculptured parts were carried out. In particular, the deformation behavior of metallic foams and the development of density gradients were investigated through a series of experimental forging tests in order to produce a selected portion of a hip prosthesis. The human bone replacement was chosen as case study due to its industrial demand and for its particular 3D complex shape. A finite element code (Deform 3D®) was utilized for modeling the foam behavior during the forging process and an accurate material rheology description was used based on a porous material model which includes the measured local density. Once the effectiveness of the utilized Finite Element model was verified through the comparison with the experimental evidences, a numerical study of the influence of the foam density was investigated. The obtained numerical results shown as the initial billet density plays an important role on the prediction of the final shape, the optimization of the flash as well as the estimation of the punch load.

  16. Experimental and Numerical Investigation of Forging Process to Reproduce a 3D Aluminium Foam Complex Shape

    SciTech Connect

    Filice, Luigino; Gagliardi, Francesco; Umbrello, Domenico; Shivpuri, Rajiv

    2007-05-17

    Metallic foams represent one of the most exciting materials introduced in the manufacturing scenario in the last years. In the study here addressed, the experimental and numerical investigations on the forging process of a simple foam billet shaped into complex sculptured parts were carried out. In particular, the deformation behavior of metallic foams and the development of density gradients were investigated through a series of experimental forging tests in order to produce a selected portion of a hip prosthesis. The human bone replacement was chosen as case study due to its industrial demand and for its particular 3D complex shape. A finite element code (Deform 3D) was utilized for modeling the foam behavior during the forging process and an accurate material rheology description was used based on a porous material model which includes the measured local density. Once the effectiveness of the utilized Finite Element model was verified through the comparison with the experimental evidences, a numerical study of the influence of the foam density was investigated. The obtained numerical results shown as the initial billet density plays an important role on the prediction of the final shape, the optimization of the flash as well as the estimation of the punch load.

  17. Study on Pot Forming of Induction Heater Type Rice Cookers by Forging Cast Process

    NASA Astrophysics Data System (ADS)

    Ohnishi, Masayuki; Yamaguchi, Mitsugi; Ohashi, Osamu

    This paper describes a study result on pot fabrication by the forging cast process of stainless steel with aluminum. Rice cooked with the new bowl-shaped pot for the induction heater type rice cookers is better tasting than rice cooked with the conventional cylindrical one, due to the achievement of better heat conduction and convection. The conventional pot is made of the clad sheet, consisting of stainless steel and aluminum. However, it is rather difficult to form a bowl shape from the clad sheet, primarily due to the problem of a material spring back. The fabrication of a new type of a pot was made possible by means of the adoption of a forging cast process instead of the clad sheet. In this process, iron powder is inserted between stainless steel and aluminum in order to alleviate the large difference on the coefficient of expansion between each material. It was made clear that the application of two kinds of iron particle, namely 10 μm size powder on the stainless steel side and 44 μm on the aluminum side, enables the joints to become strong enough. The joint strength of the new pot by this fabrication process was confirmed by the tests of the shear strength and the fatigue tests together with the stress analysis.

  18. Processing and development of aluminum-silicon powder metallurgy alloys for hot forging technologies

    NASA Astrophysics Data System (ADS)

    Mosher, Winston G. E.

    The growing field of aluminum powder metallurgy (PM) brings promise to an economical and environmental demand for the production of high strength, light weight aluminum engine components. To tackle the limited selection of readily available light alloy blends, an experimental hypoeutectic AlSi alloy was chosen for study. The optimal processing route for this alloy was determined and the mechanical properties were examined. In an effort to further enhance the mechanical properties of the alloys, post sinter forging was investigated. This body of work consists of an introduction to relevant topics in PM, aluminum alloys, and forging followed by three sections of results and discussion. Each represents an accepted or submitted Journal Manuscript intended for journal publication. These sections deliver detailed experimental procedures, results and discussion for the development of the experimental PM alloy Al-65i, a comparison of hot deformation behaviours of Al-65i and Alumix-231 Al5i PM alloys, and their mechanical properties observed upon hot densification. A final section was added to summarize the important findings from each experiment. In the development of Al-65i, the alloy was able to achieve a high sintered density approaching 98%, and a yield strength of 232 MPa in the T6 condition. Upon hot upset forging, the experimental alloy achieved an average density of 99.6% (+/- 0.2%) while the commercial alloy (Alumix-231) achieved 98.3% (+/- 0.6%) of its theoretical density. It was found that the experimentally obtained peak flow stresses for each material studied could be very closely approximated using the semi-empirical Zener-Hollomon models. Upon hot densification it was found that all the mechanical properties of the Al-65i alloy were significantly enhanced. However, due to the fracturing of 5i particles during deformation, Alumix-231 experienced a reduction in density and UT5, while making improvements in ductility.

  19. Development of Replacements for Phoscoating Used in Forging, Extrusion and Metal Forming Processes

    SciTech Connect

    Kerry Barnett

    2003-03-01

    Many forging, extrusion, heading and other metal forming processes use graphite-based lubricants, phosphate coatings, and other potentially hazardous or harmful substances to improve the tribology of the metal forming process. The application of phosphate-based coatings has long been studied to determine if other synthetic ''clean'' lubricants could provide the same degree of protection afforded by phoscoatings and its formulations. So far, none meets the cost and performance objectives provided by phoscoatings as a general aid to the metal forming industry. In as much as phoscoatings and graphite have replaced lead-based lubricants, the metal forming industry has had previous experience with a legislated requirement to change processes. However, without a proactive approach to phoscoating replacement, many metal forming processes could find themselves without a cost effective tribology material necessary for the metal forming process

  20. Advanced numerical models for the thermo-mechanical-metallurgical analysis in hot forging processes

    NASA Astrophysics Data System (ADS)

    Ducato, Antonino; Fratini, Livan; Micari, Fabrizio

    2013-05-01

    In the paper a literature review of the numerical modeling of thermo-mechanical-metallurgical evolutions of a metal in hot forging operations is presented. In particular models of multiaxial loading tests are considered for carbon steels. The collected examples from literature regard phases transformations, also martensitic transformations, morphologies evolutions and transformation plasticity phenomena. The purpose of the tests is to show the correlation between the mechanical and the metallurgical behavior of a carbon steel during a combination of several types of loads. In particular a few mechanical tests with heat treatment are analyzed. Furthermore, Ti-6Al-4V titanium alloy is considered. Such material is a multi-phasic alloy, at room temperature made of two main different phases, namely Alpha and Beta, which evolve during both cooling and heating stages. Several numerical applications, conducted using a commercial implicit lagrangian FEM code are presented too. This code can conduct tri-coupled thermo-mechanical-metallurgical simulations of forming processes. The numerical model has been used to carry out a 3D simulation of a forging process of a complex shape part. The model is able to take into account the effects of all the phenomena resulting from the coupling of thermal, mechanical and metallurgical events. As simulation results strongly depend on the accuracy of input data, physical simulation experiments on real-material samples are carried out to characterize material behavior during phase transformation.

  1. Liquid State Forging: Novel Potentiality to Produce High Performance Components, Process, Plant and Tooling

    NASA Astrophysics Data System (ADS)

    Rosso, M.; Zago, A.; Claus, P.; Motoiu, P.

    2007-04-01

    The paper deals about a new patented process able to the production of high resistance and high toughness parts, taking into consideration also the tooling need. The molten alloy is introduced into the die cavity at low pressure, then the alloy is forged. The forging action takes place during the alloy solidification process, favouring the reduction of the duration of the process and the production of parts characterised by very high mechanical and ductility properties. The very high mechanical characteristics of the produced parts are obtained thank to their very low porosity content, as well as to their unique microstructure features. Moreover, the process allow the optimisation of the yield of the alloy, in fact the feeding system and the risers are practically absent, this means minimum production of scraps to be recycled. After a short description of the main features of the equipment and of the process, the work take into consideration the aluminium based produced parts, in their as cast state and after T6 heat treatment, comparing their characteristics with those obtainable by the most traditional low pressure and gravity casting processes. In particular, samples for the evaluation of the mechanical properties have been machined from the produced parts to obtain their tensile strength, together with their ductility characteristics. The maximum attained hardness values have also been evaluated. Tensile strength higher than 440 MPa, with elongation up to 18% with hardness higher than 125 HB are easily attainable on Al alloys type A356. Light microscopy observations performed on the transverse section of polished samples and the analysis of the fracture surfaces after mechanical tests allowed to focus the attention on the microstructure details and to highlight the ductile aspects of the fracture to confirm the high quality and high performance of the produced parts.

  2. Modeling of Closed-Die Forging for Estimating Forging Load

    NASA Astrophysics Data System (ADS)

    Sheth, Debashish; Das, Santanu; Chatterjee, Avik; Bhattacharya, Anirban

    2016-05-01

    Closed die forging is one common metal forming process used for making a range of products. Enough load is to exert on the billet for deforming the material. This forging load is dependent on work material property and frictional characteristics of the work material with the punch and die. Several researchers worked on estimation of forging load for specific products under different process variables. Experimental data on deformation resistance and friction were used to calculate the load. In this work, theoretical estimation of forging load is made to compare this value with that obtained through LS-DYNA model facilitating the finite element analysis. Theoretical work uses slab method to assess forging load for an axi-symmetric upsetting job made of lead. Theoretical forging load estimate shows slightly higher value than the experimental one; however, simulation shows quite close matching with experimental forging load, indicating possibility of wide use of this simulation software.

  3. Forging; Heat Treating and Testing; Technically Oriented Industrial Materials and Process 1: 5898.05.

    ERIC Educational Resources Information Center

    Dade County Public Schools, Miami, FL.

    The course provides students with advanced and exploratory experience in the area of plastic deformation of metals and in the changing of the physical characteristics of metals by the controlled application and timed removal of heat. Course content includes goals, specific objectives, safety in forge work, forging tools and equipment, industrial…

  4. The process design of three-dimensional open-die forging and the deformation analysis of metal-matrix composites

    SciTech Connect

    Hung Chinghua.

    1990-01-01

    The rigid-plastic finite-element method was used to analyze two new problems of metal-forming processes: the process design of open-die block forging and the deformation analysis of unidirectional fiber-reinforced metal-matrix composites (MMC). The three-dimensional open-die block forging analysis focuses on the effects of die configurations and forging pass designs. Four combinations of die configurations were investigated: conventional flat dies, top flat/bottom V-shaped dies, and double V-shaped dies with 120{degree} and 135{degree} included angles. Two different pass designs, 90{degree} and 180{degree} rotation angles between succeeding passes, were applied to each die set. The purpose of the MMC system finite-element analyses is to provide the detailed information needed to support a new fabrication method based on forging of preconsolidated MMC plates. Two patterns of fiber using a two-phase rigid-plastic finite-element analysis method and assuming plane strain conditions. Based on the analysis, equivalent material models were proposed to simplify the design procedure of MMC systems.

  5. Processing and properties of superclean ASTM A508 Cl. 4 forgings

    SciTech Connect

    Hinkel, A.V.; Handerhan, K.J.; Manzo, G.J.; Simkins, G.P.

    1988-12-31

    Steels with improved resistance to temper embrittlement are now being produced using ``superclean`` steelmaking technology. This technology involves the use of scrap control, proper electric arc furnace and ladle refining furnace practices to produce steel with very low Mn, Si, P, S and other residual impurities such as Sn, As and Sb. This technology has been applied on a production basis to modified ASTM A508 Cl- 4 material intended for high temperature pressure vessel forgings. Processing and properties of this superclean material are reviewed. In addition, the cleanliness and mechanical properties are compared to conventionally melted A508 Cl. 4 material. The ``superclean`` A508 Cl. 4 mod. was found to meet all specification requirements. In addition, the superclean material was found to possess superior upper shelf CVN properties, a lower FATT{sub 50} and NDTT, along with superior microcleanliness compared to conventional material. Finally, the superclean material was found to be immune to temper embrittlement based on the short-term embrittlement treatments examined.

  6. Industrial Process Design for Manufacturing Inconel 718 Extremely Large Forged Rings

    NASA Astrophysics Data System (ADS)

    Ambielli, John F.

    2011-12-01

    Inconel 718 is a Ni-Fe-based superalloy that has been central to the gas turbine industry since its discovery in 1963. While much more difficult to process than carbon or stainless steels, among its superalloy peers Inconel 718 has relatively high forgeability and has been used to make discs, rings, shells, and structural components. A metal forming process design algorithm is presented to incorporate key criteria relevant to superalloy processing. This algorithm was applied to conceptual forging and heat treating extremely large rings of Inconel 718 of diameter 1956 mm (77in) and weight 3252 kg (7155 lb). A 3-stage standard thermomechanical (TMP) processing was used, where Stage 1 strain varied from 0.1190 to 0.2941, Stage 2 from 0.0208 to 0.0357 and Stage 3 from 0.0440 to 0.0940. This was followed by heat treatment of a solution anneal (954°C/1750°F for 4 hour hold), air cool, then a double aging (718°C/1325°F for 8 hour hold; furnace cool to 621°C/1150°F 56°C/100°F per hr; 18 hour total time for both steps). Preliminary mechanical testing was performed. Average yield strength of 951 MPa/138 ksi (longitudinal) and 979 MPa/142 ksi (axial) was achieved. Tensile strengths were 1276 MPa/185 ksi (longitudinal) and 1255 MPa/182 ksi (axial). Elongations and reduction of areas attained were, respectively, 18 (long) and 25 (axial) and 28 (long) and 27 (axial).

  7. Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

    PubMed Central

    Karthigeyan, R.; Ranganath, G.

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  8. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    PubMed

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  9. Process Damping Parameters

    NASA Astrophysics Data System (ADS)

    Turner, Sam

    2011-12-01

    The phenomenon of process damping as a stabilising effect in milling has been encountered by machinists since milling and turning began. It is of great importance when milling aerospace alloys where maximum surface speed is limited by excessive tool wear and high speed stability lobes cannot be attained. Much of the established research into regenerative chatter and chatter avoidance has focussed on stability lobe theory with different analytical and time domain models developed to expand on the theory first developed by Trusty and Tobias. Process damping is a stabilising effect that occurs when the surface speed is low relative to the dominant natural frequency of the system and has been less successfully modelled and understood. Process damping is believed to be influenced by the interference of the relief face of the cutting tool with the waveform traced on the cut surface, with material properties and the relief geometry of the tool believed to be key factors governing performance. This study combines experimental trials with Finite Element (FE) simulation in an attempt to identify and understand the key factors influencing process damping performance in titanium milling. Rake angle, relief angle and chip thickness are the variables considered experimentally with the FE study looking at average radial and tangential forces and surface compressive stress. For the experimental study a technique is developed to identify the critical process damping wavelength as a means of measuring process damping performance. For the range of parameters studied, chip thickness is found to be the dominant factor with maximum stable parameters increased by a factor of 17 in the best case. Within the range studied, relief angle was found to have a lesser effect than expected whilst rake angle had an influence.

  10. Formation and Microstructure of Ultrafine-Grained Titanium Processed by Multi-Directional Forging

    NASA Astrophysics Data System (ADS)

    Wang, Bingfeng; Wang, Xiaoyan; Li, Juan

    2016-05-01

    Ultrafine-grained titanium with uniform grain size for medical applications is obtained by multi-directional forging at 773 K in air. The microstructures and microtextures in the deformed titanium specimens are investigated by optical microscopy, electron backscattered diffraction technique, and transmission electron microscopy. Titanium specimen experience the recrystallization softening at cumulative strain about 1.2. After six passes with the cumulative strains of 2.4, the coarse grain sizes are gradually refined from about 25 μm to about 0.2 μm. New microtextures with recrystallized features generate in the specimens after multi-directional forgings. Grain boundaries in the specimens are geometrical necessary boundaries aiming to accommodate the imposed strain. It is suggested that the continuous dynamic recrystallization induced by deformation bands is responsible for the formation of ultrafine-grained titanium during multi-directional forging. Meanwhile the subdivision of grains by the mechanical twinning dramatically enhanced grain refinement to develop ultrafine-grained microstructure.

  11. Bioresorbable composite screws manufactured via forging process: pull-out, shear, flexural and degradation characteristics.

    PubMed

    Felfel, R M; Ahmed, I; Parsons, A J; Rudd, C D

    2013-02-01

    Bioresorbable screws have the potential to overcome some of the complications associated with metallic screws currently in use. Removal of metallic screws after bone has healed is a serious issue which can lead to refracture due to the presence of screw holes. Poly lactic acid (PLA), fully 40 mol% P(2)O(5) containing phosphate unidirectional (P40UD) and a mixture of UD and short chopped strand random fibre mats (P40 70%UD/30%RM) composite screws were prepared via forging composite bars. Water uptake and mass loss for the composite screws manufactured increased significantly to ∼1.25% (P=0.0002) and ∼1.1% (P<0.0001), respectively, after 42 days of immersion in PBS at 37 °C. The initial maximum flexural load for P40 UD/RM and P40 UD composite screws was ∼60% (P=0.0047) and ∼100% (P=0.0037) higher than for the PLA screws (∼190 N), whilst the shear load was slightly higher in comparison to PLA (∼2.2 kN). The initial pull-out strengths for the P40 UD/RM and PLA screws were similar whereas that for P40 UD screws was ∼75% higher (P=0.022). Mechanical properties for the composite screws decreased initially after 3 days of immersion and this reduction was ascribed to the degradation of the fibre/matrix interface. After 3 days interval the mechanical properties (flexural, shear and pull-out) maintained their integrity for the duration of the study (at 42 days). This property retention was attributed to the chemical durability of the fibres used and stability of the matrix properties during the degradation process. It was also deemed necessary to enhance the fibre/matrix interface via use of a coupling agent in order to maintain the initial mechanical properties acquired for the required period of time. Lastly, it is also suggested that the degrading reinforcement fibres may have the potential to buffer any acidic products released from the PLA matrix. PMID:23262309

  12. Saugus Iron Works Forge

    The Saugus Iron Works forge, which used a large hammer to compress the iron. Forging strenghened the iron, which, right out of the blast furnace, was brittle. The Saugus River, which powered the forge, can be seen in the background....

  13. New Trends in Forging Technologies

    NASA Astrophysics Data System (ADS)

    Behrens, B.-A.; Hagen, T.; Knigge, J.; Elgaly, I.; Hadifi, T.; Bouguecha, A.

    2011-05-01

    Limited natural resources increase the demand on highly efficient machinery and transportation means. New energy-saving mobility concepts call for design optimisation through downsizing of components and choice of corrosion resistant materials possessing high strength to density ratios. Component downsizing can be performed either by constructive structural optimisation or by substituting heavy materials with lighter high-strength ones. In this context, forging plays an important role in manufacturing load-optimised structural components. At the Institute of Metal Forming and Metal-Forming Machines (IFUM) various innovative forging technologies have been developed. With regard to structural optimisation, different strategies for localised reinforcement of components were investigated. Locally induced strain hardening by means of cold forging under a superimposed hydrostatic pressure could be realised. In addition, controlled martensitic zones could be created through forming induced phase conversion in metastable austenitic steels. Other research focused on the replacement of heavy steel parts with high-strength nonferrous alloys or hybrid material compounds. Several forging processes of magnesium, aluminium and titanium alloys for different aeronautical and automotive applications were developed. The whole process chain from material characterisation via simulation-based process design to the production of the parts has been considered. The feasibility of forging complex shaped geometries using these alloys was confirmed. In spite of the difficulties encountered due to machine noise and high temperature, acoustic emission (AE) technique has been successfully applied for online monitoring of forging defects. New AE analysis algorithm has been developed, so that different signal patterns due to various events such as product/die cracking or die wear could be detected and classified. Further, the feasibility of the mentioned forging technologies was proven by means of the finite element analysis (FEA). For example, the integrity of forging dies with respect to crack initiation due to thermo-mechanical fatigue as well as the ductile damage of forgings was investigated with the help of cumulative damage models. In this paper some of the mentioned approaches are described.

  14. Examination on the use of acoustic emission for monitoring metal forging process: A study using simulation technique

    SciTech Connect

    Mullins, W.M.; Malas, J.C. III; Venugopal, S.

    1997-05-01

    The aim of this study is to determine the feasibility of using acoustic emission as a monitoring technique for metal forging operations. From the sensor development paradigm proposed by McClean et al. the most likely approach to determining feasibility for application is through signal recognition. For this reason, signature prediction and analysis was chosen to determine the suitability for forging applications.

  15. High-energy rate forgings of wedges :

    SciTech Connect

    Reynolds, Thomas Bither; Everhart, Wesley; Switzner, Nathan T; Balch, Dorian K.; San Marchi, Christopher W.

    2014-05-01

    The wedge geometry is a simple geometry for establishing a relatively constant gradient of strain in a forged part. The geometry is used to establish gradients in microstructure and strength as a function of strain, forging temperature, and quenching time after forging. This geometry has previously been used to benchmark predictions of strength and recrystallization using Sandias materials model for type 304L austenitic stainless steel. In this report, the processing conditions, in particular the times to forge and quench the forged parts, are summarized based on information recorded during forging on June 18, 2013 of the so-called wedge geometry from type 316L and 21Cr-6Ni-9Mn austenitic stainless steels.

  16. Forgings meet the challenges of the future

    SciTech Connect

    Mochnal, G.

    1996-04-01

    To meet and exceed the requirements of the customer of the future, the forging industry is entering a new era of increased productivity and technical advancements. The tools for this task have been developed as a result of a partnership among industry, government, and academia. As another consequence of this partnership, the Forging Industry Association and the Forging Industry Educational and Research Foundation are in the process of creating a Vision of the Future. This article will discuss advances in metal-forming simulation, billet heating systems, advanced die materials, and advanced forging presses.

  17. Initial billet and forging dies shape optimization: Application on an axisymetrical forging with a hammer

    NASA Astrophysics Data System (ADS)

    Meng, Fanjuan; Labergere, Carl; Lafon, Pascal

    2011-05-01

    In metal forming process, the forging die design is the most important step for products quality control. Reasonable dies shape can not only reduce raw material cost but also improving material flow and eliminating defects. The main objective of this paper is to obtain some optimal parameters of the initial billet and forging dies shape according to the simulation results of a two-step metal forming process (platting step and forging step). To develop this metal forming process optimization system several numerical tools are required: geometric modelling (CATIA V5™), FEM analysis (ABAQUS®), work-flow control and optimization computation (MODEFRONTIER®). This study is done in three stages: simulating the two-step metal forming process, building surrogate meta-models to relate response and variables and optimizing the process by using advanced optimization algorithms. In this paper, a two-step axisymmetric metal forming project was studied as an example. By using our simulation model, we get 581 correct real simulation results totally. According to all these real values, we build the surrogate meta-models and obtain Pareto points for a two-objective optimization process. The choice of a solution in all Pareto points will be done by the engineer who can choose his best values according to their criterions of project.

  18. Processing parameters for laser micromachining

    NASA Astrophysics Data System (ADS)

    Angell, James; Ho, Wen; Bernstein, Jeffrey S.; Schaeffer, Ronald D.

    1997-03-01

    Over a period of many years a wealth of information has been accumulated on processing parameters for laser micromachining of different materials. This information includes threshold fluences, etch rates versus fluence curves, taper effects, debris minimization and assist gas effects to name a few. It is the intent of the authors to compile this empirical information into an easily accessible catalog to be used as a reference guide for those interested in laser micromachining. Information will be included on material type, lasers used in machining (carbon-dioxide, solid state, excimer), laser processing parameters (wavelength, fluence, pulse width, cutting speed) and other material related information (thickness, feature sizes, etc.).

  19. Forging of Advanced Disk Alloy LSHR

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Gayda, John; Falsey, John

    2005-01-01

    The powder metallurgy disk alloy LSHR was designed with a relatively low gamma precipitate solvus temperature and high refractory element content to allow versatile heat treatment processing combined with high tensile, creep and fatigue properties. Grain size can be chiefly controlled through proper selection of solution heat treatment temperatures relative to the gamma precipitate solvus temperature. However, forging process conditions can also significantly influence solution heat treatment-grain size response. Therefore, it is necessary to understand the relationships between forging process conditions and the eventual grain size of solution heat treated material. A series of forging experiments were performed with subsequent subsolvus and supersolvus heat treatments, in search of suitable forging conditions for producing uniform fine grain and coarse grain microstructures. Subsolvus, supersolvus, and combined subsolvus plus supersolvus heat treatments were then applied. Forging and subsequent heat treatment conditions were identified allowing uniform fine and coarse grain microstructures.

  20. Numerical Simulation on the Die Filling Process of the Thixo-Forging of Al-7 wt pct Si/Al-22 wt pct Si Bimetal Composite

    NASA Astrophysics Data System (ADS)

    Wang, Guangxu; Huang, Honghua; Yang, Zhao; Shi, Xiaocheng; He, Xiaolong

    2015-10-01

    A bimetal semi-solid fluid has more complicated flow behaviors than a normal semi-solid fluid during thixo-forging. In order to clarify the detailed properties of the bimetal thixo-forging, the effects of billet temperatures and frictions on flow behaviors of the Al-7 wt pct Si/Al-22 wt pct Si bimetal thixo-forging were investigated by commercial software DEFORM-3D. The simulation results show that shear force was unable to be transferred from the upper billet on the drop die side to the bottom billet on the counter die side efficiently in the initial stage of die filling. Only when the upper billet severely deformed, did the shear force deform the bottom billet. A stiffer upper billet can enhance the efficiency of shear force transfer. The processing temperature, the relative stiffness between the upper billet and bottom billet, and frictions between dies and billets, as well as friction between billets, were important factors to control the interface outline of the bimetal parts. The experimental results are consistent with the simulation results.

  1. Effect of Various Heat Treatment Processes on Fatigue Behavior of Tool Steel for Cold Forging Die

    NASA Astrophysics Data System (ADS)

    Jin, S. U.; Kim, S. S.; Lee, Y. S.; Kwon, Y. N.; Lee, J. H.

    Effects of various heat treatment processes, including "Q/T (quenching and tempering)", "Q/CT/T (Quenching, cryogenic treatment and tempering)", "Q/T (quenching and tempering) + Ti-nitriding" and "Q/CT/T (Cryogenic treatment and tempering) + Ti-nitriding", on S-N fatigue behavior of AISI D2 tool steel were investigated. The optical micrographs and Vicker's hardness values at near surface and core area were examined for each specimen. Uniaxial fatigue tests were performed by using an electro-magnetic resonance fatigue testing machine at a frequency of 80 Hz and an R ratio of -1. The overall resistance to fatigue tends to decrease significantly with Ti-nitriding treatment compared to those for the general Q/T and Q/CT/T specimens. The reduced resistance to fatigue with Ti-nitriding is discussed based on the microstructural and fractographic analyses.

  2. Simulation of 7050 Wrought Aluminum Alloy Wheel Die Forging and its Defects Analysis based on DEFORM

    SciTech Connect

    Huang Shiquan; Yi Youping; Zhang Yuxun

    2010-06-15

    Defects such as folding, intercrystalline cracking and flow lines outcrop are very likely to occur in the forging of aluminum alloy. Moreover, it is difficult to achieve the optimal set of process parameters just by trial and error within an industrial environment. In producing 7050 wrought aluminum alloy wheel, a rigid-plastic finite element method (FEM) analysis has been performed to optimize die forging process. Processing parameters were analyzed, focusing on the effects of punch speed, friction factor and temperature. Meanwhile, mechanism as well as the evolution with respect to the defects of the wrought wheel was studied in details. From an analysis of the results, isothermal die forging was proposed for producing 7050 aluminum alloy wheel with good mechanical properties. Finally, verification experiment was carried out on hydropress.

  3. Superplastic forging nitride ceramics

    DOEpatents

    Panda, P.C.; Seydel, E.R.; Raj, R.

    1988-03-22

    A process is disclosed for preparing silicon nitride ceramic parts which are relatively flaw free and which need little or no machining, said process comprising the steps of: (a) preparing a starting powder by wet or dry mixing ingredients comprising by weight from about 70% to about 99% silicon nitride, from about 1% to about 30% of liquid phase forming additive and from 1% to about 7% free silicon; (b) cold pressing to obtain a preform of green density ranging from about 30% to about 75% of theoretical density; (c) sintering at atmospheric pressure in a nitrogen atmosphere at a temperature ranging from about 1,400 C to about 2,200 C to obtain a density which ranges from about 50% to about 100% of theoretical density and which is higher than said preform green density, and (d) press forging workpiece resulting from step (c) by isothermally uniaxially pressing said workpiece in an open die without initial contact between said workpiece and die wall perpendicular to the direction of pressing and so that pressed workpiece does not contact die wall perpendicular to the direction of pressing, to substantially final shape in a nitrogen atmosphere utilizing a temperature within the range of from about 1,400 C to essentially 1,750 C and strain rate within the range of about 10[sup [minus]7] to about 10[sup [minus]1] seconds[sup [minus]1], the temperature and strain rate being such that surface cracks do not occur, said pressing being carried out to obtain a shear deformation greater than 30% whereby superplastic forging is effected.

  4. Phased Array Ultrasonic Inspection of Titanium Forgings

    SciTech Connect

    Howard, P.; Klaassen, R.; Kurkcu, N.; Barshinger, J.; Chalek, C.; Nieters, E.; Sun, Zongqi; Fromont, F. de

    2007-03-21

    Aerospace forging inspections typically use multiple, subsurface-focused sound beams in combination with digital C-scan image acquisition and display. Traditionally, forging inspections have been implemented using multiple single element, fixed focused transducers. Recent advances in phased array technology have made it possible to perform an equivalent inspection using a single phased array transducer. General Electric has developed a system to perform titanium forging inspection based on medical phased array technology and advanced image processing techniques. The components of that system and system performance for titanium inspection will be discussed.

  5. Enhancement of Aluminum Alloy Forgings through Rapid Billet Heating

    SciTech Connect

    Kervick, R.; Blue, C. A.; Kadolkar, P. B.; Ando, T.; Lu, H.; Nakazawa, K.; Mayer, H.; Mochnal, G.

    2006-06-01

    Forging is a manufacturing process in which metal is pressed, pounded or squeezed under great pressure and, often, under high strain rates into high-strength parts known as forgings. The process is typically performed hot by preheating the metal to a desired temperature before it is worked. The forging process can create parts that are stronger than those manufactured by any other metal working process. Forgings are almost always used where reliability and human safety are critical. Forgings are normally component parts contained inside assembled items such airplanes, automobiles, tractors, ships, oil drilling equipment, engines missiles, and all kinds of capital equipment Forgings are stronger than castings and surpass them in predictable strength properties, producing superior strength that is assured, part to part.

  6. Mechanical Testing Development for Reservoir Forgings

    SciTech Connect

    Wenski, E.G.

    2000-05-22

    The goal of this project was to determine the machining techniques and testing capabilities required for mechanical property evaluation of commercially procured reservoir forgings. Due to the small size of these specific forgings, specialized methods are required to adequately machine and test these sub-miniature samples in accordance with the requirements of ASTM-E8 and ASTM-E9. At the time of project initiation, no capability existed at Federal Manufacturing & Technologies (FM&T) to verify the physical properties of these reservoirs as required on the drawing specifications. The project determined the sample definitions, machining processes, and testing procedures to verify the physical properties of the reservoir forgings; specifically, tensile strength, yield strength, reduction of area, and elongation. In addition, a compression test method was also developed to minimize sample preparation time and provide a more easily machined test sample while maintaining the physical validation of the forging.

  7. Forging of FeAl intermetallic compounds

    SciTech Connect

    Flores, O.; Juarez, J.; Campillo, B.; Martinez, L.; Schneibel, J.H.

    1994-09-01

    Much activity has been concentrated on the development of intermetallic compounds with the aim of improving tensile ductility, fracture toughness and high notch sensitivity in order to develop an attractive combination of properties for high and low temperature applications. This paper reports experience in processing and forging of FeAl intermetallic of B2 type. During the experiments two different temperatures were employed, and the specimens were forged after annealing in air, 10{sup {minus}2} torr vacuum and argon. From the results it was learned that annealing FeAl in argon atmosphere prior to forging resulted in better deformation behavior than for the other two environments. For the higher forging temperature used in the experiments (700C), the as-cast microstructure becomes partially recrystallized.

  8. Estimation of friction under forging conditions by means of the ring-on-disc test

    SciTech Connect

    Buchner, Bernhard; Umgeher, Andreas; Buchmayr, Bruno

    2007-04-07

    In order to understand the tribological processes and interactions in the tool-workpiece-interface systematically, basic experiments that allow an independent variation of influencing parameters are necessary. The ring-on-disc test is a popular model experiment that is often used in tribological analyses at low normal contact pressures.The scope of the paper is an analysis of the applicability of the ring-on-disc test for high normal pressures as used in forging processes, using aluminium AA6082 as workpiece material. It turned out, that this test is a convenient method to measure friction under forging conditions.

  9. Forging Long Shafts On Disks

    NASA Technical Reports Server (NTRS)

    Tilghman, Chris; Askey, William; Hopkins, Steven

    1989-01-01

    Isothermal-forging apparatus produces long shafts integral with disks. Equipment based on modification of conventional isothermal-forging equipment, required stroke cut by more than half. Enables forging of shafts as long as 48 in. (122 cm) on typical modified conventional forging press, otherwise limited to making shafts no longer than 18 in. (46cm). Removable punch, in which forged material cools after plastic deformation, essential novel feature of forging apparatus. Technology used to improve such products as components of gas turbines and turbopumps and of other shaft/disk parts for powerplants, drive trains, or static structures.

  10. Roughness parameter selection for novel manufacturing processes.

    PubMed

    Ham, M; Powers, B M

    2014-01-01

    This work proposes a method of roughness parameter (RP) selection for novel manufacturing processes or processes where little knowledge exists about which RPs are important. The method selects a single parameter to represent a group of highly correlated parameters. Single point incremental forming (SPIF) is used as the case study for the manufacturing process. This methodology was successful in reducing the number of RPs investigated from 18 to 8 in the case study. PMID:23460493

  11. Partners: Forging Strong Relationships.

    ERIC Educational Resources Information Center

    Spears, Ellen, Ed.

    1999-01-01

    This newsletter issue asserts that sound, effective relationships in which diverse groups of people and organizations work together toward a common goal are the basis of the collaborative efforts in education that can accomplish change. The first article, "Partners: Forging Strong Relationships" (Sarah E. Torian), briefly describes the efforts of…

  12. The effect of deformation rate on JBK-75 stainless steel forgings

    SciTech Connect

    Odegard, B.C.

    1987-10-01

    A parametric study was conducted to evaluate the effect of forging rate and forging temperature on the strength and microstructure of a precipitation-hardened, austenitic stainless steel forging. High and low forging rates were achieved using a high energy rate forging (HERF) process and a low velocity mechanical press (MP) respectively. The forging geometry required a two-stage forging sequence. The first stage or preform was identical for both forging processes. The final stage used similar die geometries with minor modifications to accommodate the attachment to the respective hammers. The resulting microstructure and mechanical properties were significantly different. These differences are attributed to the effects of strain rate and temperature. 10 figs., 1 tab.

  13. Near-Net Forging Technology Demonstration Program

    NASA Technical Reports Server (NTRS)

    Hall, I. Keith

    1996-01-01

    Significant advantages in specific mechanical properties, when compared to conventional aluminum (Al) alloys, make aluminum-lithium (Al-Li) alloys attractive candidate materials for use in cryogenic propellant tanks and dry bay structures. However, the cost of Al-Li alloys is typically five times that of 2219 aluminum. If conventional fabrication processes are employed to fabricate launch vehicle structure, the material costs will restrict their utilization. In order to fully exploit the potential cost and performance benefits of Al-Li alloys, it is necessary that near-net manufacturing methods be developed to off-set or reduce raw material costs. Near-net forging is an advanced manufacturing method that uses elevated temperature metal movement (forging) to fabricate a single piece, near-net shape, structure. This process is termed 'near-net' because only a minimal amount of post-forge machining is required. The near-net forging process was developed to reduce the material scrap rate (buy-to-fly ratio) and fabrication costs associated with conventional manufacturing methods. The goal for the near-net forging process, when mature, is to achieve an overall cost reduction of approximately 50 percent compared with conventional manufacturing options for producing structures fabricated from Al-Li alloys. This NASA Marshall Space Flight Center (MSFC) sponsored program has been a part of a unique government / industry partnership, coordinated to develop and demonstrate near-net forging technology. The objective of this program was to demonstrate scale-up of the near-net forging process. This objective was successfully achieved by fabricating four integrally stiffened, 170- inch diameter by 20-inch tall, Al-Li alloy 2195, Y-ring adapters. Initially, two 2195 Al-Li ingots were converted and back extruded to produce four cylindrical blockers. Conventional ring rolling of the blockers was performed to produce ring preforms, which were then contour ring rolled to produce 'contour preforms'. All of the contour preforms on this first-of-a-kind effort were imperfect, and the ingot used to fabricate two of the preforms was of an earlier vintage. As lessons were learned throughout the program, the tooling and procedures evolved, and hence the preform quality. Two of the best contour preforms were near- net forged to produce a process pathfinder Y-ring adapter and a 'mechanical properties pathfinder' Y-ring adapter. At this point, Lockheed Martin Astronautics elected to procure additional 2195 aluminum-lithium ingot of the latest vintage, produce two additional preforms, and substitute them for older vintage material non-perfectly filled preforms already produced on this contract. The existing preforms could have been used to fulfill the requirements of the contract.

  14. Grain evolution during hot forging

    NASA Astrophysics Data System (ADS)

    Jin, Quanlin

    2013-05-01

    A review on grain evolution during hot forging is presented in this paper. The discussion focus is on the experimental law, the microscopic mechanism, the physical model and the evolution equations of grain refinement and growth. This is because the grain evolution is the most important microstructure evolution effecting on the part mechanical behaviors, and to establish reasonable grain evolution is a very important and difficult work for macro microscopic coupling constitutive equation. The following contents about constitutive equation and grain evolution are discussed. 1) The experimental phenomena and evolution laws of grain growth and grain refinement under differential working conditions (deformation, heating, cooling) in order to adapt to the needs of numerical simulation of whole forging process. 2) The advantages and disadvantages of the traditional empirical equations on grain growth, grain refinement and recrystallization process are analyzed. 3) The recent advances in physic models for dynamic recrystallizaton and dynamic grain growth are introduced in detail. Comparing to the empirical equations, these models are closer to the actual physical process. The models not only describe the details of grain changes, but also reveal the relationship between the accumulated dislocations energy and grain size evolution. In addition, the assumptions used in the models and their influences on prediction function are also discussed in order to improve the models.

  15. Flow simulation and solidification phenomena of AC4CH aluminum alloy in semi-solid forging process by explicit MPS method

    NASA Astrophysics Data System (ADS)

    Regmi, Amit; Shintaku, Hiroki; Sasaki, Tsutomu; Koshizuka, Seiichi

    2015-09-01

    Semi-solid forging (SSF) is a powerful manufacturing technology to fabricate near-net shaped products in automotive industries. During SSF process, the filling behavior and solidification process of AC4CH aluminum alloy is presented in this paper. The explicit MPS method program solving Navier-Stokes equation is coupled with heat transfer and solidification has been used to predict the filling pattern and temperature distribution of semi-solid material (SSM). The non-Newtonian rheological model was used as the constitutive equation of SSM. In this study, numerical analysis of SSF was carried out in box cavity with various flange thickness (4, 8, 12 and 16 mm) and corresponding experiments were undertaken for AC4CH aluminum alloy with solid fraction less than 0.5. The numerical results of SSM filling pattern and solidification phenomena in flange were validated with the experimental results. During solidification process, flow calculation was stopped and only thermal calculation was carried out. The shrinkage defect was well predicted near the lower mid area of the box cavity with flange thickness 16 mm.

  16. Friction and wear in hot forging of steels

    SciTech Connect

    Daouben, E.; Dubar, L.; Dubar, M.; Deltombe, R.; Dubois, A.; Truong-Dinh, N.; Lazzarotto, L.

    2007-04-07

    In the field of hot forging of steels, the mastering of wear phenomena enables to save cost production, especially concerning tools. Surfaces of tools are protected thanks to graphite. The existing lubrication processes are not very well known: amount and quality of lubricant, lubrication techniques have to be strongly optimized to delay wear phenomena occurrence. This optimization is linked with hot forging processes, the lubricant layers must be tested according to representative friction conditions. This paper presents the first part of a global study focused on wear phenomena encountered in hot forging of steels. The goal is the identification of reliable parameters, in order to bring knowledge and models of wear. A prototype testing stand developed in the authors' laboratory is involved in this experimental analysis. This test is called Warm and Hot Upsetting Sliding Test (WHUST). The stand is composed of a heating induction system and a servo-hydraulic system. Workpieces taken from production can be heated until 1200 deg. C. A nitrided contactor representing the tool is heated at 200 deg. C. The contactor is then coated with graphite and rubs against the workpiece, leaving a residual track on it. Friction coefficient and surface parameters on the contactor and the workpiece are the most representative test results. The surface parameters are mainly the sliding length before defects occurrence, and the amplitude of surface profile of the contactor. The developed methodology will be first presented followed by the different parts of the experimental prototype. The results of experiment show clearly different levels of performance according to different lubricants.

  17. Superplastic forging nitride ceramics

    DOEpatents

    Panda, Prakash C.; Seydel, Edgar R.; Raj, Rishi

    1988-03-22

    The invention relates to producing relatively flaw free silicon nitride ceramic shapes requiring little or no machining by superplastic forging This invention herein was made in part under Department of Energy Grant DE-AC01-84ER80167, creating certain rights in the United States Government. The invention was also made in part under New York State Science and Technology Grant SB1R 1985-10.

  18. A material based approach to creating wear resistant surfaces for hot forging

    NASA Astrophysics Data System (ADS)

    Babu, Sailesh

    Tools and dies used in metal forming are characterized by extremely high temperatures at the interface, high local pressures and large metal to metal sliding. These harsh conditions result in accelerated wear of tooling. Lubrication of tools, done to improve metal flow drastically quenches the surface layers of the tools and compounds the tool failure problem. This phenomenon becomes a serious issue when parts forged at complex and are expected to meet tight tolerances. Unpredictable and hence uncontrolled wear and degradation of tooling result in poor part quality and premature tool failure that result in high scrap, shop downtime, poor efficiency and high cost. The objective of this dissertation is to develop a computer-based methodology for analyzing the requirements hot forging tooling to resist wear and plastic deformation and wear and predicting life cycle of forge tooling. Development of such is a system is complicated by the fact that wear and degradation of tooling is influenced by not only the die material used but also numerous process controls like lubricant, dilution ratio, forging temperature, equipment used, tool geometries among others. Phenomenological models available u1 the literature give us a good thumb rule to selecting materials but do not provide a way to evaluate pits performance in field. Once a material is chosen, there are no proven approaches to create surfaces out of these materials. Coating approaches like PVD and CVD cannot generate thick coatings necessary to withstand the conditions under hot forging. Welding cannot generate complex surfaces without several secondary operations like heat treating and machining. If careful procedures are not followed, welds crack and seldom survive forging loads. There is a strong need for an approach to selectively, reliably and precisely deposit material of choice reliably on an existing surface which exhibit not only good tribological properties but also good adhesion to the substrate. Dissertation outlines development of a new cyclic contact test design to recreate intermittent tempering seen in hot forging. This test has been used to validate the use of tempering parameters in modeling of in-service softening of tool steel surfaces. The dissertation also outlines an industrial case study, conducted at a forging company, to validate the wear model. This dissertation also outlines efforts at Ohio State University, to deposit Nickel Aluminide on AISI H13 substrate, using Laser Engineered Net Shaping (LENS). Dissertation reports results from an array of experiments conducted using LENS 750 machine, at various power levels, table speeds and hatch spacing. Results pertaining to bond quality, surface finish, compositional gradients and hardness are provided. Also, a thermal-based finite element numerical model that was used to simulate the LENS process is presented, along with some demonstrated results.

  19. Modeling and simulation of austenite grain evolution for heavy forging steel 30Cr2Ni4MoV undergoing hot deformation

    NASA Astrophysics Data System (ADS)

    Cui, Zhenshan; Li, Cuidong; Chen, Fei; Sui, Dashan

    2013-05-01

    30Cr2Ni4MoV is widely used as heavy forging materials for low pressure rotors which equips the ultra-supercritical power generations. The final properties of the heavy forging products relies apparently on the grain size of the material, so that the grain should be refined and homogenized during forming process through controlling the working parameters during forming process. For this purpose, the research on the modeling and simulation of austenite grain evolution is conducted for different forming stages: the grain growth during heating, dynamic recrystallization (DRX) during hitting, and meta-dynamic (MDRX) and static recrystallization (SRX) during hitting intervals. Experiment-based phenomenological models, as easy ways to characterize the grain evolution, are established for the process of heating and single-hit, while the Cellular Automaton simulations are applied for tracing more complex recrystallization process during multi-hit deformations. The research shows that, for heavy forgings, the long-time heating process can cause very coarse grains which are harmful to the final properties. Therefore, in order to refine and homogenize the grain size for the heavy forgings, the working parameters for forging should be determined to ensure the recrystallization can be completed and the deformation can be uniformly distributed. Some applications of the models and simulation method in multi-hit process are also demonstrated.

  20. Forging of compressor blades: Temperature and ram velocity effects

    SciTech Connect

    Saigal, A.; Zhen, K.; Chan, T.S.

    1995-07-01

    Forging is one of the most widely used manufacturing process for making high-strength, structurally integrated, impact and creep-resistant Ti-6Al-4V compressor blades for jet engines. In addition, in modern metal forming technology, finite element analysis method and computer modeling are being extensively employed for initial evaluation and optimization of various processes, including forging. In this study, DEFORM, a rigid viscoplastic two-dimensional finite element code was used to study the effects of initial die temperature and initial ram velocity on the forging process. For a given billet, die temperature and ram velocity influence the strain rate, temperature distribution,and thus the flow stress of the material. The die temperature and the ram velocity were varied over the range 300 to 700 F and 15--25 in./sec, respectively, to estimate the maximum forging load and the total energy required to forge compressor blades. The ram velocity was assumed to vary linearly as a function of stroke. Based on the analysis,it was found the increasing the die temperature from 300 to 700 F decreases the forging loads by 19.9 percent and increases the average temperature of the workpiece by 43 F. Similarly, increasing the initial ram velocity from 15 to 25 in./sec decreases the forging loads by 25.2 percent and increases the average temperature of the workpiece by 36 F. The nodal temperature distribution is bimodal in each case. The forging energy required to forge the blades is approximately 18 kips *in./in.

  1. Surveillance of industrial processes with correlated parameters

    DOEpatents

    White, Andrew M.; Gross, Kenny C.; Kubic, William L.; Wigeland, Roald A.

    1996-01-01

    A system and method for surveillance of an industrial process. The system and method includes a plurality of sensors monitoring industrial process parameters, devices to convert the sensed data to computer compatible information and a computer which executes computer software directed to analyzing the sensor data to discern statistically reliable alarm conditions. The computer software is executed to remove serial correlation information and then calculate Mahalanobis distribution data to carry out a probability ratio test to determine alarm conditions.

  2. Surveillance of industrial processes with correlated parameters

    DOEpatents

    White, A.M.; Gross, K.C.; Kubic, W.L.; Wigeland, R.A.

    1996-12-17

    A system and method for surveillance of an industrial process are disclosed. The system and method includes a plurality of sensors monitoring industrial process parameters, devices to convert the sensed data to computer compatible information and a computer which executes computer software directed to analyzing the sensor data to discern statistically reliable alarm conditions. The computer software is executed to remove serial correlation information and then calculate Mahalanobis distribution data to carry out a probability ratio test to determine alarm conditions. 10 figs.

  3. The production of grain oriented lanthanum titanate (La{sub 2}Ti{sub 2}O{sub 7}) ceramics by uniaxial hot-forging process for improved fracture toughness

    SciTech Connect

    Ceylan, Ali

    2008-07-01

    The layered-structural ceramics, such as lanthanum titanate (La{sub 2}Ti{sub 2}O{sub 7}), have been known for their good electrical and optical properties at high frequencies and temperatures. However, few studies have been conducted on the mechanical properties of these ceramics. The interest in ceramic hot-forging (HF) has been greatly increased recently due to the enhancement in fracture toughness via bridging effect of oriented grains. In this study, grain oriented lanthanum titanate was produced by the hot-forging process. The characterizations of the samples were achieved by density measurement, scanning electron microscopy (SEM), optical microscopy, X-ray diffraction (XRD), Vickers indentation and three-point bending test. According to X-ray diffraction patterns, the orientation factor (f) was found to be 0.73 for certain hot-forging conditions resulting an improved fracture toughness. The improved fracture toughness of La{sub 2}Ti{sub 2}O{sub 7} (3.2 MPa m{sup 1/2}) reached to the value of monolithic alumina (Al{sub 2}O{sub 3}) between 3 and 4 MPa m{sup 1/2}.

  4. Visual parameter optimisation for biomedical image processing

    PubMed Central

    2015-01-01

    Background Biomedical image processing methods require users to optimise input parameters to ensure high-quality output. This presents two challenges. First, it is difficult to optimise multiple input parameters for multiple input images. Second, it is difficult to achieve an understanding of underlying algorithms, in particular, relationships between input and output. Results We present a visualisation method that transforms users' ability to understand algorithm behaviour by integrating input and output, and by supporting exploration of their relationships. We discuss its application to a colour deconvolution technique for stained histology images and show how it enabled a domain expert to identify suitable parameter values for the deconvolution of two types of images, and metrics to quantify deconvolution performance. It also enabled a breakthrough in understanding by invalidating an underlying assumption about the algorithm. Conclusions The visualisation method presented here provides analysis capability for multiple inputs and outputs in biomedical image processing that is not supported by previous analysis software. The analysis supported by our method is not feasible with conventional trial-and-error approaches. PMID:26329538

  5. Effects of process parameters on hydrothermal carbonization

    NASA Astrophysics Data System (ADS)

    Uddin, Md. Helal

    In recent years there has been increased research activity in renewable energy, especially upgrading widely available lignicellulosic biomass, in a bid to counter the increasing environmental concerns related with the use of fossil fuels. Hydrothermal carbonization (HTC), also known as wet torrefaction or hot water pretreatment, is a process for pretreatment of diverse lignocellulosic biomass feedstocks, where biomass is treated under subcritical water conditions in short contact time to produce high-value products. The products of this process are: a solid mass characterized as biochar/biocoal/biocarbon, which is homogeneous, energy dense, and hydrophobic; a liquid stream composed of five and six carbon sugars, various organic acids, and 5-HMF; and a gaseous stream, mainly CO2. A number of process parameters are considered important for the extensive application of the HTC process. Primarily, reaction temperature determines the characteristics of the products. In the solid product, the oxygen carbon ratio decreases with increasing reaction temperature and as a result, HTC biochar has the similar characteristics to low rank coal. However, liquid and gaseous stream compositions are largely correlated with the residence time. Biomass particle size can also limit the reaction kinetics due to the mass transfer effect. Recycling of process water can help to minimize the utility consumption and reduce the waste treatment cost as a result of less environmental impact. Loblolly pine was treated in hot compressed water at 200 °C, 230 °C, and 260 °C with 5:1 water:biomass mass ratio to investigate the effects of process parameters on HTC. The solid product were characterized by their mass yields, higher heating values (HHV), and equilibrium moisture content (EMC), while the liquid were characterized by their total organic carbon content and pH value.

  6. Modeling microstructural development during the forging of Waspaloy

    SciTech Connect

    Shen, G.; Shivpuri, R.; Semiatin, S.L.

    1995-07-01

    A model for predicting the evolution of microstructure in Waspaloy during thermomechanical processing was developed in terms of dynamic recrystallization (DRX), metadynamic recrystallization, and grain growth phenomena. Three sets of experiments were conducted to develop the model: (1) preheating tests to model grain growth prior to hot deformation; (2) compression tests in a Gleeble testing machine with different deformation and cooling conditions to model DRX, metadynamic recrystallization, and short time grain growth during the post deformation dwell period and cooling; and (3) pancake and closed die forging tests conducted in a manufacturing environment to verify and refine the model. The microstructural model was combined with finite element modeling (FEM) to predict microstructure development during forging of Waspaloy. Model predictions showed good agreement with microstructures obtained in actual isothermal and hammer forgings carried out at a forging shop.

  7. Automatic feature extraction from micrographs of forged superalloys

    NASA Astrophysics Data System (ADS)

    Berhuber, E.; Rinnhofer, A.; Stockinger, M.; Benesova, W.; Jakob, G.

    2008-07-01

    The manual determination of metallurgical parameters of forged superalloys can be dramatically improved by automatic, image-processing-based feature extraction. With the proposed methods, the typical errors during grain size estimation for Inconel 718 and Allvac 718Plus ™ , caused by twins and other artifacts like scratches, can be eliminated. Different processing strategies for grain size estimation allow the application of a wide range of ASTM grain size numbers from G3 to G12 with the typical variations in the manifestation of metallurgical details and the magnification-related limitations of image quality. Intercept counting strategies show advantages for samples with pronounced anisotropy and can produce detailed statistics on grain orientation. In addition to a single grain size number, grain size histograms offer a more precise description of the material properties.

  8. Prediction of Microstructure in High-Strength Ductile Forging Parts

    SciTech Connect

    Urban, M.; Back, A.; Hirt, G.; Keul, C.; Bleck, W.

    2010-06-15

    Governmental, environmental and economic demands call for lighter, stiffer and at the same time cheaper products in the vehicle industry. Especially safety relevant parts have to be stiff and at the same time ductile. The strategy of this project was to improve the mechanical properties of forging steel alloys by employing a high-strength and ductile bainitic microstructure in the parts while maintaining cost effective process chains to reach these goals for high stressed forged parts. Therefore, a new steel alloy combined with an optimized process chain has been developed. To optimize the process chain with a minimum of expensive experiments, a numerical approach was developed to predict the microstructure of the steel alloy after the process chain based on FEM simulations of the forging and cooling combined with deformation-time-temperature-transformation-diagrams.

  9. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 48 Federal Acquisition Regulations System 3 2011-10-01 2011-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  10. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 48 Federal Acquisition Regulations System 3 2012-10-01 2012-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  11. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 48 Federal Acquisition Regulations System 3 2013-10-01 2013-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  12. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  13. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 48 Federal Acquisition Regulations System 3 2014-10-01 2014-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  14. Boundary element calculation of the effective conditions for forging by radially contoured dies

    NASA Astrophysics Data System (ADS)

    Vovchenko, A. V.

    2012-03-01

    The boundary element method is used to analyze the forging of workpieces with a round cross section by radially contoured dies. The limiting values of the effective technological parameters of forging that both exclude the formation of new discontinuity defects (voids) in the cross section of forged pieces after drawing and limit the development of similar defects having formed in workpieces are determined. The results of a numerical analysis are reduced to functional relationships that connect the technological drawing parameters, the cut parameters of dies, and the transverse workpiece size.

  15. Investigations on Forging Dies with Ceramic Inserts by means of Finite-Element-Analysis

    SciTech Connect

    Behrens, B.-A.; Schaefer, F.; Bistron, M.

    2007-05-17

    The tools in hot forging processes are exposed to high thermal and mechanical loadings. Tempering of the tool edge layer occurs as a result of thermal loadings. This leads to a gradual hardness loss of the tool material and increase of wear over forging cycles. Hence, the tool life in hot forging is mainly limited by wear. An extension of the die service life can be achieved by the use of ceramic inserts. The integration of ceramics into the die base plate made of hot-work steel is realised by active brazing, whereby it possible to apply ceramic in region with high wear. It has to be ensured in the design process of ceramic inserts for forging dies that no critical tensile stresses occur in the ceramics. A reliable design of the ceramic inserts is possible only through consideration of brazing and forming process. The development of a Finite-Element-model for the design of forging dies with ceramic inserts is the intention of the work presented in this paper. At first the forging process with a conventional die is analyzed concerning abrasive die wear to identify regions with high wear risk applying a modified Archard model. Based on the results of wear calculation, a forging die with ceramic inserts is investigated in terms of joint stresses at the end of the active brazing process. Subsequently, the forging process considering the residual stresses caused by joining is simulated in order to obtain the die stress in use.

  16. Advanced rotor forgings for high-temperature steam turbines. Volume 1. Ingot and forging production. Final report

    SciTech Connect

    Swaminathan, V.P.; Steiner, J.E.; Mitchell, A.

    1986-05-01

    Three advanced steel-melting processes - low-sulfur vacuum silicon deoxidation, electroslag remelting, and vacuum carbon deoxidation (VCD) - were applied to produce three CrMoV (ASTM A470, Class 8) steel forgings for steam turbine application. Ingots weighing about 100 t each were produced using these three processes, and rotors were forged with final weights of about 30 t each. Compared to the conventionally produced forgings, the advanced technology forgings show better tensile ductility and better uniformity along the radial and longitudinal directions. Charpy upper-shelf energy shows about 40% improvement, and no temper embrittlement was found using step-cooled and isothermal-aging treatments. Significant improvement in fracture toughness (K/sub IC/ and J/sub IC/) is realized for these forgings. Low-cycle fatigue life is better at high temperatures because of the absence of nonmetallic inclusions. Creep strength shows slight improvement. However, creep ductility is improved, probably because of low residual elements. The VCD forgings show excellent creep ductility, even with long lives. Both the toughness and creep properties are equal to or better than those of oil-quenched rotors produced by European practices. These improvements are attributed to cleaner steel, better control of ingot solidification, low residual elements (especially very low sulfur content), and the associated reduction of nonmetallic inclusions. These three rotors have been placed in service in three operating power plants in units rated at 520 MW each. Volume 1 of this report covers ingot and forging production, and volume 2 covers mechanical property evaluation.

  17. Saugus Iron Works Forge and Mill

    A view of the forge at Saugus Iron Works, as well as the rolling and slitting mill. The forge used a large hammer to compress the iron. Forging strenghened the iron, which, right out of the blast furnace, was brittle. The rolling and slitting mill would make bars of iron that could be cut into thing...

  18. 29 CFR 1910.218 - Forging machines.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 29 Labor 5 2014-07-01 2014-07-01 false Forging machines. 1910.218 Section 1910.218 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... other identifier, for the forging machine which was inspected. (ii) Scheduling and recording...

  19. 29 CFR 1910.218 - Forging machines.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 29 Labor 5 2012-07-01 2012-07-01 false Forging machines. 1910.218 Section 1910.218 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... other identifier, for the forging machine which was inspected. (ii) Scheduling and recording...

  20. 29 CFR 1910.218 - Forging machines.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 29 Labor 5 2013-07-01 2013-07-01 false Forging machines. 1910.218 Section 1910.218 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... other identifier, for the forging machine which was inspected. (ii) Scheduling and recording...

  1. Development of high purity large forgings for nuclear power plants

    NASA Astrophysics Data System (ADS)

    Tanaka, Yasuhiko; Sato, Ikuo

    2011-10-01

    The recent increase in the size of energy plants has been supported by the development of manufacturing technology for high purity large forgings for the key components of the plant. To assure the reliability and performance of the large forgings, refining technology to make high purity steels, casting technology for gigantic ingots, forging technology to homogenize the material and consolidate porosity are essential, together with the required heat treatment and machining technologies. To meet these needs, the double degassing method to reduce impurities, multi-pouring methods to cast the gigantic ingots, vacuum carbon deoxidization, the warm forging process and related technologies have been developed and further improved. Furthermore, melting facilities including vacuum induction melting and electro slag re-melting furnaces have been installed. By using these technologies and equipment, large forgings have been manufactured and shipped to customers. These technologies have also been applied to the manufacture of austenitic steel vessel components of the fast breeder reactors and components for fusion experiments.

  2. A New Method for Controlling Billet Temperature During Isothermal Die Forging of a Complex Superalloy Casing

    NASA Astrophysics Data System (ADS)

    Lin, Y. C.; Wu, Xian-Yang

    2015-09-01

    Isothermal die forging is one of near net-shape metal-forming technologies. Strict control of billet temperature during isothermal die forging is a guarantee for the excellent properties of final product. In this study, a new method is proposed to accurately control the billet temperature of complex superalloy casing, based on the finite element simulation and response surface methodology (RSM). The proposed method is accomplished by the following two steps. Firstly, the thermal compensation process is designed and optimized to overcome the inevitable heat loss of dies during hot forging. i.e., the layout and opening time of heaters assembled on die sleeves are optimized. Then, the effects of forging speed (the pressing velocity of hydraulic machine) and its changing time on the maximum billet temperature are discussed. Furthermore, the optimized forging speed and its changing time are obtained by RSM. Comparisons between the optimized and conventional die forging processes indicate that the proposed method can effectively control the billet temperature within the optimal forming temperature range. So, the optimized die forging processes can guarantee the high volume fraction of dynamic recrystallization, and restrict the rapid growth of grains in the forged superalloy casing.

  3. The development and production of thermo-mechanically forged tool steel spur gears

    NASA Technical Reports Server (NTRS)

    Bamberger, E. N.

    1973-01-01

    A development program to establish the feasibility and applicability of high energy rate forging procedures to tool steel spur gears was performed. Included in the study were relatively standard forging procedures as well as a thermo-mechanical process termed ausforming. The subject gear configuration utilized was essentially a standard spur gear having 28 teeth, a pitch diameter of 3.5 inches and a diametral pitch of 8. Initially it had been planned to use a high contact ratio gear design, however, a comprehensive evaluation indicated that severe forging problems would be encountered as a result of the extremely small teeth required by this type of design. The forging studies were successful in achieving gear blanks having integrally formed teeth using both standard and thermo-mechanical forging procedures.

  4. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    SciTech Connect

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R.; Bergen, R.; Balch, D. K.

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  5. Evaluation of Control Parameters for the Activated Sludge Process

    ERIC Educational Resources Information Center

    Stall, T. Ray; Sherrard, Josephy H.

    1978-01-01

    An evaluation of the use of the parameters currently being used to design and operate the activated sludge process is presented. The advantages and disadvantages for the use of each parameter are discussed. (MR)

  6. Implementation of state-of-the-art rotor forging evaluation to manage the oldest rotor fleet in the USA

    SciTech Connect

    Puri, A.; Steakley, M.; McCann, D.

    1995-12-31

    The average age of the Tennessee Valley Authority`s (TVA) fossil fleet is almost 40 years with a large population of ``C`` grade rotors manufactured in the 1950`s. Until 1991, TVA relied upon the OEM`s to support the rotor forging assessment and establish the reinspection intervals. Based on the OEM`s recommendations most turbine/generator overhauls were governed by the forging reinspection interval. In the spring of 1992, TVA initiated an engineered forging evaluation process that involved state-of-the-art amplitude independent, target-motion based Ultrasonic And Data Processing System (UDRPS) forging inspection, forging material sampling, and fracture mechanics analysis. This paper outlines TVA`s state-of-art rotor forging evaluation program, results achieved since its introduction and the long range benefits to TVA.

  7. Structure and Mechanical Properties of Nitrogen Austenitic Steel after Ultrasonic Forging

    NASA Astrophysics Data System (ADS)

    Narkevich, N. A.; Tolmachev, A. I.; Vlasov, I. V.; Surikova, N. S.

    2016-03-01

    Electron microscopy and X-ray diffraction have been used to investigate a nitrogen 07Kh17AG18 steel with an austenitic structure after the surface deformation treatment—ultrasonic forging. During ultrasonic forging, an austenitic structure transforms into a new structure with an elevated concentration of deformation-induced stacking faults, a lot of deformation microtwins, ɛ-martensite crystals. The austenite lattice parameter is found to be decreased in the surface layer. After ultrasonic forging, nitrided steel exhibits enhanced strength properties with retained high plasticity.

  8. Study on the Hot Processing Parameters-Impact Toughness Correlation of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing

    2016-05-01

    In this research, the hot processing parameters-impact toughness correlation of Ti-6Al-4V titanium alloy is studied. Fifty-four groups of hot processing treatments with different forging temperatures (930, 950, 970 °C), deformation degrees (20, 50, 80%), annealing temperatures (600, 700, 800 °C), and annealing time (1 and 5 h) were conducted. The orthogonal design was used to find the primary hot processing parameters influencing the impact toughness of Ti-6Al-4V alloy. The results show that the annealing temperature can exert the biggest influence on impact toughness. Low annealing temperature is essential to achieve high impact toughness value. In addition, the BP neural network was used to describe the quantitative correlation between hot processing parameters and impact toughness. The results show that the BP neural network exhibits good performance in predicting the impact toughness of Ti-6Al-4V alloy. The prediction error is within 5%. The BP neural network and the orthogonal design method are mutually confirmed in the present work. Finally, based on the microstructure analysis, the reasons responsible for above experimental results are explained.

  9. Study on the Hot Processing Parameters-Impact Toughness Correlation of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing

    2016-04-01

    In this research, the hot processing parameters-impact toughness correlation of Ti-6Al-4V titanium alloy is studied. Fifty-four groups of hot processing treatments with different forging temperatures (930, 950, 970 °C), deformation degrees (20, 50, 80%), annealing temperatures (600, 700, 800 °C), and annealing time (1 and 5 h) were conducted. The orthogonal design was used to find the primary hot processing parameters influencing the impact toughness of Ti-6Al-4V alloy. The results show that the annealing temperature can exert the biggest influence on impact toughness. Low annealing temperature is essential to achieve high impact toughness value. In addition, the BP neural network was used to describe the quantitative correlation between hot processing parameters and impact toughness. The results show that the BP neural network exhibits good performance in predicting the impact toughness of Ti-6Al-4V alloy. The prediction error is within 5%. The BP neural network and the orthogonal design method are mutually confirmed in the present work. Finally, based on the microstructure analysis, the reasons responsible for above experimental results are explained.

  10. Assessment of NASA Dual Microstructure Heat Treatment Method for Multiple Forging Batch Heat Treatment

    NASA Technical Reports Server (NTRS)

    Gayda, John (Technical Monitor); Lemsky, Joe

    2004-01-01

    NASA dual microstructure heat treatment technology previously demonstrated on single forging heat treat batches of a generic disk shape was successfully demonstrated on a multiple disk batch of a production shape component. A group of four Rolls-Royce Corporation 3rd Stage AE2100 forgings produced from alloy ME209 were successfully dual microstructure heat treated as a single heat treat batch. The forgings responded uniformly as evidenced by part-to-part consistent thermocouple recordings and resultant macrostructures, and from ultrasonic examination. Multiple disk DMHT processing offers a low cost alternative to other published dual microstructure processing techniques.

  11. Laser-dispersing of forging tools using AlN-ceramics

    NASA Astrophysics Data System (ADS)

    Noelke, C.; Luecke, M.; Kaierle, S.; Wesling, V.; Overmeyer, L.

    2014-02-01

    Forging tools for aluminum work pieces show an increased adhesive wear due to cold welding during the forging process. Laser dispersing offers at this point a great potential to fabricate protective layers or tracks with tailored properties that reduce abrasive or adhesive wear at the surface of highly stressed components. Using different process strategies, four metal ceramic compounds applied on two substrate geometries were investigated regarding their structural and mechanical properties and their performance level. The subsequent forging tests have pointed out a positive effect and less adhesive residuals on the laser dispersed tool surface.

  12. Hot forging of melt quenched powder: Microstructure development and kinetics of densification

    NASA Astrophysics Data System (ADS)

    Keshavan, Hrishikesh

    Hot powder forging is a new process for making scalable and cost-effective nanocrystalline ceramics. It utilizes powder typically between 5 mum to 25 mum to nucleate very stable crystallite sizes well below 100 nm. These particles superplastically deform at relatively moderate temperature and stress. Hence, rapid densification at high creep rates is achieved with limited grain growth. A novel way to achieve high creep rate is to take advantage of partially amorphous powders that are obtained by one of the many available rapid quenching processes. Our study uses a plasma flame to melt the spray-dried aggregates of a particular composition and rapidly quench into water that results in metastable, optically transparent powder. The plasma sprayed powder is first hot pressed to obtain cylindrical pellets and then hot-forged at various stresses and temperatures to obtain optimum creep rates. Eutectic oxide compositions were studied due to their low melting point and better glass forming ability in an effort to optimize both the composition and processing parameters. Five binary compositions of alumina, zirconia and magnesium aluminate spinel and the effect of adding borosilicate glass on creep rates and microstructure were investigated. Their phase evolution and crystallite growth were examined in a detailed annealing study. The final densities after hot forging were composition dependent and ranged from 86% to 100% at 1350°C. Creep rates of the binary eutectic increased by an order of magnitude when alumina was substituted with spinel or when borosilicate glass was added. The highest creep rate obtained would correspond to 10-4 1/s for 40 MPa at 1350°C. SEM studies confirm that the densification is by plastic deformation of particles. TEM studies reveal nano-sized zirconia either in an alumina or spinel matrix. The grain morphology was cellular in compositions without glass and acicular in compositions with glass.

  13. Reactor pressure vessel with forged nozzles

    DOEpatents

    Desai, Dilip R.

    1993-01-01

    Inlet nozzles for a gravity-driven cooling system (GDCS) are forged with a cylindrical reactor pressure vessel (RPV) section to which a support skirt for the RPV is attached. The forging provides enhanced RPV integrity around the nozzle and substantial reduction of in-service inspection costs by eliminating GDCS nozzle-to-RPV welds.

  14. Deformation Mechanisms in Tube Billets from Zr-1%Nb Alloy under Radial Forging

    SciTech Connect

    Perlovich, Yuriy; Isaenkova, Margarita; Fesenko, Vladimir; Krymskaya, Olga; Zavodchikov, Alexander

    2011-05-04

    Features of the deformation process by cold radial forging of tube billets from Zr-1%Nb alloy were reconstructed on the basis of X-ray data concerning their structure and texture. The cold radial forging intensifies grain fragmentation in the bulk of billet and increases significantly the latent hardening of potentially active slip systems, so that operation only of the single slip system becomes possible. As a result, in radially-forged billets unusual deformation and recrystallization textures arise. These textures differ from usual textures of {alpha}-Zr by the mutual inversion of crystallographic axes, aligned along the axis of tube.

  15. Forging of eccentric co-extruded Al-Mg compounds and analysis of the interface strength

    NASA Astrophysics Data System (ADS)

    Förster, W.; Binotsch, C.; Awiszus, B.; Lehmann, T.; Müller, J.; Kirbach, C.; Stockmann, M.; Ihlemann, J.

    2016-03-01

    Within the subproject B3 of the Collaborative Research Center 692 it has been shown that Al-Mg compounds with a good bonding quality can be produced by hydrostatic coextrusion. During processing by forging, the aluminum sleeve is thinned in areas of high strains depending on the component geometry. To solve this problem an eccentric core arrangement during co-extrusion was investigated. Based on the results of FE-simulations, the experimental validation is presented in this work. Rods with an offset of 0.25, 0.5 and 0.75 mm were produced by eccentric hydrostatic co-extrusion. Ultrasonic testing was used to evaluate the bonding quality across the entire rods. For the forging investigations the basic process Rising was chosen. The still good bonding quality after forging was examined by dye penetrant testing and optical microscopy. For an optimal stress transfer between the materials across the entire component, a sufficient bonding between the materials is essential. To evaluate the interface strength, a special bending test was developed. For the conception of the bending specimens it was required to analyze the Rising specimens geometry. These analyses were performed using a reconstruction of the geometrical data based on computer tomography (CT) investigations. The comparison with the numerically deter-mined Rising specimen geometry shows good correlation. Parametric Finite Element Analyses of the bending test were used to develop the load case and the specimen geometry. By means of iterative adaption of load application, bearing and specimen geometry parameters, an advantageous stress state and experimentally applicable configuration were found. Based on this conception, the experimental setup was configured and bending tests were performed. The interface strength was deter-mined by the calculation of the maximum interlaminar interfacial tension stress using the experimental interface failure force and the bending FE model.

  16. Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation

    NASA Astrophysics Data System (ADS)

    L-Cancelos, R.; Varas, F.; Martín, E.; Viéitez, I.

    2016-03-01

    Although programs have been developed for the design of tools for hot forging, its design is still largely based on the experience of the tool maker. This obliges to build some test matrices and correct their errors to minimize distortions in the forged piece. This phase prior to mass production consumes time and material resources, which makes the final product more expensive. The forging tools are usually constituted by various parts made of different grades of steel, which in turn have different mechanical properties and therefore suffer different degrees of strain. Furthermore, the tools used in the hot forging are exposed to a thermal field that also induces strain or stress based on the degree of confinement of the piece. Therefore, the mechanical behaviour of the assembly is determined by the contact between the different pieces. The numerical simulation allows to analyse different configurations and anticipate possible defects before tool making, thus, reducing the costs of this preliminary phase. In order to improve the dimensional quality of the manufactured parts, the work presented here focuses on the application of a numerical model to a hot forging manufacturing process in order to predict the areas of the forging die subjected to large deformations. The thermo-mechanical model developed and implemented with free software (Code-Aster) includes the strains of thermal origin, strains during forge impact and contact effects. The numerical results are validated with experimental measurements in a tooling set that produces forged crankshafts for the automotive industry. The numerical results show good agreement with the experimental tests. Thereby, a very useful tool for the design of tooling sets for hot forging is achieved.

  17. Metal cutting analogy for establishing Friction Stir Welding process parameters

    NASA Astrophysics Data System (ADS)

    Stafford, Sylvester Allen

    A friction stir weld (FSW) is a solid state joining operation whose processing parameters are currently determined by lengthy trial and error methods. To implement FSWing rapidly in various applications will require an approach for predicting process parameters based on the physics of the process. Based on hot working conditions for metals, a kinematic model has been proposed for calculating the shear strain and shear strain rates during the FSW process, validation of the proposed model with direct measuring is difficult however. Since the shear strain and shear strain rates predicted for the FSW process, are similar to those predicted in metal cutting, validation of the FSW algorithms with microstructural studies of metal chips may be possible leading to the ability to predict FSW processing parameters.

  18. Managing Credit Lines Using Markov Decision Processes with Unknown Parameters

    NASA Astrophysics Data System (ADS)

    Maeda, Yasunari; Masui, Fumito; Suzuki, Masakiyo

    In this research we apply Markov decision processes with unknown parameters to managing credit lines. We propose a new managing credit lines method which maximizes total discounted reward with reference to a Bayes criterion.

  19. Effect of processing parameters on reaction bonding of silicon nitride

    NASA Technical Reports Server (NTRS)

    Richman, M. H.; Gregory, O. J.; Magida, M. B.

    1980-01-01

    Reaction bonded silicon nitride was developed. The relationship between the various processing parameters and the resulting microstructures was to design and synthesize reaction bonded materials with improved room temperature mechanical properties.

  20. Estimation of Clustering Parameters Using Gaussian Process Regression

    PubMed Central

    Rigby, Paul; Pizarro, Oscar; Williams, Stefan B.

    2014-01-01

    We propose a method for estimating the clustering parameters in a Neyman-Scott Poisson process using Gaussian process regression. It is assumed that the underlying process has been observed within a number of quadrats, and from this sparse information the distribution is modelled as a Gaussian process. The clustering parameters are then estimated numerically by fitting to the covariance structure of the model. It is shown that the proposed method is resilient to any sampling regime. The method is applied to simulated two-dimensional clustered populations and the results are compared to a related method from the literature. PMID:25383766

  1. Identification of Kinetic Parameters in Multidimensional Crystallization Processes

    NASA Astrophysics Data System (ADS)

    Gunawan, Rudiyanto; Ma, David L.; Fujiwara, Mitsuko; Braatz, Richard D.

    Advances in sensor technology and increased competition in the pharmaceutical industry have generated significant interest in the identification of models for the solution formation of crystals with multiple characteristic dimensions. A procedure is proposed that uses a small number of batch experiments to identify the kinetic parameters for multidimensional crystallization processes. The parameters are estimated simultaneously from the on-line measurement of infrared spectra and from cross-moments of the crystal size distribution. The identification procedure maximizes the informativeness of the data produced by each experiment, produces an estimate of the accuracy of the kinetic parameters, and allows the consideration of competing hypotheses for characterizing the crystallization kinetics. The parameter identification strategy is applied to the batch crystallization of potassium dihydrogen phosphate, which forms two-dimensional crystal from solution. To the best of the author's knowledge, this is the first time that the kinetic parameters for a multidimensional crystallization process are identified from a small number of batch experiments.

  2. Screw thread parameter measurement system based on image processing method

    NASA Astrophysics Data System (ADS)

    Rao, Zhimin; Huang, Kanggao; Mao, Jiandong; Zhang, Yaya; Zhang, Fan

    2013-08-01

    In the industrial production, as an important transmission part, the screw thread is applied extensively in many automation equipments. The traditional measurement methods of screw thread parameter, including integrated test methods of multiparameters and the single parameter measurement method, belong to contact measurement method. In practical the contact measurement exists some disadvantages, such as relatively high time cost, introducing easily human error and causing thread damage. In this paper, as a new kind of real-time and non-contact measurement method, a screw thread parameter measurement system based on image processing method is developed to accurately measure the outside diameter, inside diameter, pitch diameter, pitch, thread height and other parameters of screw thread. In the system the industrial camera is employed to acquire the image of screw thread, some image processing methods are used to obtain the image profile of screw thread and a mathematics model is established to compute the parameters. The C++Builder 6.0 is employed as the software development platform to realize the image process and computation of screw thread parameters. For verifying the feasibility of the measurement system, some experiments were carried out and the measurement errors were analyzed. The experiment results show the image measurement system satisfies the measurement requirements and suitable for real-time detection of screw thread parameters mentioned above. Comparing with the traditional methods the system based on image processing method has some advantages, such as, non-contact, easy operation, high measuring accuracy, no work piece damage, fast error analysis and so on. In the industrial production, this measurement system can provide an important reference value for development of similar parameter measurement system.

  3. Image processing method for multicore fiber geometric parameters

    NASA Astrophysics Data System (ADS)

    Zhang, Chuanbiao; Ning, Tigang; Li, Jing; Li, Chao; Ma, Shaoshuo

    2016-05-01

    An image processing method has been developed to obtain multicore fiber geometric parameters. According to the characteristics of multicore fiber, we using MATLAB to processing the sectional view of the multicore fiber (MCF), and the algorithm mainly concludes the following steps: filter out image noise, edge detection, use an appropriate threshold for boundary extraction and an improved curve-fitting algorithm for reconstruction the cross section, then we get the relative geometric parameters of the MCF in pixels. We also compares different edge detection operator and analyzes each detection results, which can provide a meaningful reference for edge detection.

  4. Optimization of process parameters in stereolithography using genetic algorithm

    NASA Astrophysics Data System (ADS)

    Chockalingam, K.; Jawahar, N.; Vijaybabu, E. R.

    2003-10-01

    Stereolithography is the most popular RP process in which intricate models are directly constructed from a CAD package by polymerizing a plastic monomer. The application range is still limited, because dimensional accuracy is still inferior to that of conventional machining process. The ultimate dimensional accuracy of a part built on a layer-by-layer basis depends on shrinkage which depend on many factors such as layer thickness, hatch spacing, hatch style, hatch over cure and fill cure depth. The influence of the above factors on shrinkage in X and Y directions fit to the nonlinear pattern. A particular combination of process variables that would result same shrinkage rate in both directions would enable to predict shrinkage allowance to be provided on a part and hence the CAD model could be constructed including shrinkage allowance. In this concern, the objective of the present work is set as determination of process parameters to have same shrinkage rate in both X and Y directions. A genetic algorithm (GA) is proposed to find optimal process parameters for the above objective. This approach is an analytical approach with experimental sample data and has great potential to predict process parameters for better dimensional accuracy in stereolithography process.

  5. Compressed Air System Optimization Project Improves Production at a Metal Forging Plant (Modern Forge, TN, Plant)

    SciTech Connect

    2000-12-01

    In 1995, Modern Forge of Tennessee implemented a compressed air system improvement project at its Piney Flats, Tennessee, forging plant. Due to the project’s implementation, the plant was able to operate with fewer compressors and improve its product quality, thus allowing it to increase productivity. The project also resulted in considerable energy and maintenance savings.

  6. Design for manufacturability: Design for forging, part 2

    NASA Astrophysics Data System (ADS)

    Rigioni, A.; Boothroyd, G.

    1981-04-01

    Practical design recommendations for conventional forgings are presented. Recommendations are considered for the design of individual features such as ribs, depressions, and holes. Forging tolerances and allowances, as well as forging drafting practices, are explained. Included are some guidelines for evaluating parting line location. Forging design data sheets are described. including a brief explanation of how they were obtained. The use of the handbook is illustrated by means of a practical example, outlining all of the necessary steps in the design of a forged product. The appendix contains a list of forging terms and their definitions.

  7. Making randomised trials more efficient: report of the first meeting to discuss the Trial Forge platform.

    PubMed

    Treweek, Shaun; Altman, Doug G; Bower, Peter; Campbell, Marion; Chalmers, Iain; Cotton, Seonaidh; Craig, Peter; Crosby, David; Davidson, Peter; Devane, Declan; Duley, Lelia; Dunn, Janet; Elbourne, Diana; Farrell, Barbara; Gamble, Carrol; Gillies, Katie; Hood, Kerry; Lang, Trudie; Littleford, Roberta; Loudon, Kirsty; McDonald, Alison; McPherson, Gladys; Nelson, Annmarie; Norrie, John; Ramsay, Craig; Sandercock, Peter; Shanahan, Daniel R; Summerskill, William; Sydes, Matt; Williamson, Paula; Clarke, Mike

    2015-01-01

    Randomised trials are at the heart of evidence-based healthcare, but the methods and infrastructure for conducting these sometimes complex studies are largely evidence free. Trial Forge ( www.trialforge.org ) is an initiative that aims to increase the evidence base for trial decision making and, in doing so, to improve trial efficiency.This paper summarises a one-day workshop held in Edinburgh on 10 July 2014 to discuss Trial Forge and how to advance this initiative. We first outline the problem of inefficiency in randomised trials and go on to describe Trial Forge. We present participants' views on the processes in the life of a randomised trial that should be covered by Trial Forge.General support existed at the workshop for the Trial Forge approach to increase the evidence base for making randomised trial decisions and for improving trial efficiency. Agreed upon key processes included choosing the right research question; logistical planning for delivery, training of staff, recruitment, and retention; data management and dissemination; and close down. The process of linking to existing initiatives where possible was considered crucial. Trial Forge will not be a guideline or a checklist but a 'go to' website for research on randomised trials methods, with a linked programme of applied methodology research, coupled to an effective evidence-dissemination process. Moreover, it will support an informal network of interested trialists who meet virtually (online) and occasionally in person to build capacity and knowledge in the design and conduct of efficient randomised trials.Some of the resources invested in randomised trials are wasted because of limited evidence upon which to base many aspects of design, conduct, analysis, and reporting of clinical trials. Trial Forge will help to address this lack of evidence. PMID:26044814

  8. Empirical processes with estimated parameters under auxiliary information

    NASA Astrophysics Data System (ADS)

    Genz, Michael; Haeusler, Erich

    2006-02-01

    Empirical processes with estimated parameters are a well established subject in nonparametric statistics. In the classical theory they are based on the empirical distribution function which is the nonparametric maximum likelihood estimator for a completely unknown distribution function. In the presence of some "nonparametric" auxiliary information about the distribution, like a known mean or a known median, for example, the nonparametric maximum likelihood estimator is a modified empirical distribution function which puts random masses on the observations in order to take the available information into account [see Owen, Biometrika 75 (1988) 237-249, Ann. Statist. 18 (1990) 90-120, Empirical Likelihood, Chapman & Hall/CRC, London/Boca Raton, FL; Qin and Lawless, Ann. Statist. 22 (1994) 300-325]. Zhang [Metrika 46 (1997) 221-244] has proved a functional central limit theorem for the empirical process pertaining to this modified empirical distribution function. We will consider the corresponding empirical process with estimated parameters here and derive its asymptotic distribution. The limiting process is a centered Gaussian process with a complicated covariance function depending on the unknown parameter. The result becomes useful in practice through the bootstrap, which is shown to be consistent in case of a known mean. The performance of the resulting bootstrap goodness-of-fit test based on the Kolmogorov-Smirnov statistic is studied through simulations.

  9. Spray automated balancing of rotors - How process parameters influence performance

    NASA Technical Reports Server (NTRS)

    Smalley, A. J.; Baldwin, R. M.; Fleming, D. P.; Yuhas, J. S.

    1989-01-01

    This paper addresses the application of spray-automated balancing of rotors, and the influence that various operating parameters will have on balancing performance. Spray-automated balancing uses the fuel-air repetitive explosion process to imbed short, discrete bursts of high velocity, high temperature powder into a rotating part at an angle selected to reduce unbalance of the part. The shortness of the burst, the delay in firing of the gun, the speed of the disk and the variability in speed all influence the accuracy and effectiveness of the automated balancing process. The paper evaluates this influence by developing an analytical framework and supplementing the analysis with empirical data obtained while firing the gun at a rotating disk. Encouraging results are obtained, and it is shown that the process should perform satisfactorily over a wide range of operating parameters. Further experimental results demonstrate the ability of the method to reduce vibration levels induced by mass unbalance in a rotating disk.

  10. The optimization of operating parameters on microalgae upscaling process planning.

    PubMed

    Ma, Yu-An; Huang, Hsin-Fu; Yu, Chung-Chyi

    2016-03-01

    The upscaling process planning developed in this study primarily involved optimizing operating parameters, i.e., dilution ratios, during process designs. Minimal variable cost was used as an indicator for selecting the optimal combination of dilution ratios. The upper and lower mean confidence intervals obtained from the actual cultured cell density data were used as the final cell density stability indicator after the operating parameters or dilution ratios were selected. The process planning method and results were demonstrated through three case studies of batch culture simulation. They are (1) final objective cell densities were adjusted, (2) high and low light intensities were used for intermediate-scale cultures, and (3) the number of culture days was expressed as integers for the intermediate-scale culture. PMID:26739144

  11. Effect of Process Parameters on Catalytic Incineration of Solvent Emissions

    PubMed Central

    Ojala, Satu; Lassi, Ulla; Perämäki, Paavo; Keiski, Riitta L.

    2008-01-01

    Catalytic oxidation is a feasible and affordable technology for solvent emission abatement. However, finding optimal operation conditions is important, since they are strongly dependent on the application area of VOC incineration. This paper presents the results of the laboratory experiments concerning four most central parameters, that is, effects of concentration, gas hourly space velocity (GHSV), temperature, and moisture on the oxidation of n-butyl acetate. Both fresh and industrially aged commercial Pt/Al2O3 catalysts were tested to determine optimal process conditions and the significance order and level of selected parameters. The effects of these parameters were evaluated by computer-aided statistical experimental design. According to the results, GHSV was the most dominant parameter in the oxidation of n-butyl acetate. Decreasing GHSV and increasing temperature increased the conversion of n-butyl acetate. The interaction effect of GHSV and temperature was more significant than the effect of concentration. Both of these affected the reaction by increasing the conversion of n-butyl acetate. Moisture had only a minor decreasing effect on the conversion, but it also decreased slightly the formation of by products. Ageing did not change the significance order of the above-mentioned parameters, however, the effects of individual parameters increased slightly as a function of ageing. PMID:18584032

  12. Stellar atmospheric parameter estimation using Gaussian process regression

    NASA Astrophysics Data System (ADS)

    Bu, Yude; Pan, Jingchang

    2015-02-01

    As is well known, it is necessary to derive stellar parameters from massive amounts of spectral data automatically and efficiently. However, in traditional automatic methods such as artificial neural networks (ANNs) and kernel regression (KR), it is often difficult to optimize the algorithm structure and determine the optimal algorithm parameters. Gaussian process regression (GPR) is a recently developed method that has been proven to be capable of overcoming these difficulties. Here we apply GPR to derive stellar atmospheric parameters from spectra. Through evaluating the performance of GPR on Sloan Digital Sky Survey (SDSS) spectra, Medium resolution Isaac Newton Telescope Library of Empirical Spectra (MILES) spectra, ELODIE spectra and the spectra of member stars of galactic globular clusters, we conclude that GPR can derive stellar parameters accurately and precisely, especially when we use data preprocessed with principal component analysis (PCA). We then compare the performance of GPR with that of several widely used regression methods (ANNs, support-vector regression and KR) and find that with GPR it is easier to optimize structures and parameters and more efficient and accurate to extract atmospheric parameters.

  13. Process Parameters Optimization in Single Point Incremental Forming

    NASA Astrophysics Data System (ADS)

    Gulati, Vishal; Aryal, Ashmin; Katyal, Puneet; Goswami, Amitesh

    2016-04-01

    This work aims to optimize the formability and surface roughness of parts formed by the single-point incremental forming process for an Aluminium-6063 alloy. The tests are based on Taguchi's L18 orthogonal array selected on the basis of DOF. The tests have been carried out on vertical machining center (DMC70V); using CAD/CAM software (SolidWorks V5/MasterCAM). Two levels of tool radius, three levels of sheet thickness, step size, tool rotational speed, feed rate and lubrication have been considered as the input process parameters. Wall angle and surface roughness have been considered process responses. The influential process parameters for the formability and surface roughness have been identified with the help of statistical tool (response table, main effect plot and ANOVA). The parameter that has the utmost influence on formability and surface roughness is lubrication. In the case of formability, lubrication followed by the tool rotational speed, feed rate, sheet thickness, step size and tool radius have the influence in descending order. Whereas in surface roughness, lubrication followed by feed rate, step size, tool radius, sheet thickness and tool rotational speed have the influence in descending order. The predicted optimal values for the wall angle and surface roughness are found to be 88.29° and 1.03225 µm. The confirmation experiments were conducted thrice and the value of wall angle and surface roughness were found to be 85.76° and 1.15 µm respectively.

  14. Analysis of dip coating processing parameters by double optical monitoring.

    PubMed

    Horowitz, Flavio; Michels, Alexandre F

    2008-05-01

    Double optical monitoring is applied to determine the influence of main process parameters on the formation of sulfated zirconia and self-assembled mesoporous silica solgel films by dip coating. In addition, we analyze, for the first time to the best of our knowledge, the influence of withdrawal speed, temperature, and relative humidity on refractive-index and physical thickness variations (uncertainties of +/-0.005 and +/-7 nm) during the process. Results provide insight into controlled production of single and multilayer films from complex fluids by dip coating. PMID:18449244

  15. 1. MIDDLE FORGE DISPLAY, ACROSS FROM BUILDING NO. 114 on ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. MIDDLE FORGE DISPLAY, ACROSS FROM BUILDING NO. 114 on FARLEY AVE. MARKER ON DISPLAY ITSELF READS: FORGE AND TOOLS, USED AT MIDDLE FORGE LOCATED AT PICATINNY LAKE OUTLETS 1749 TO 1880. NEARBY MARKER READS: THE MIDDLE FORGE. THE MT. HOPE IRONWORKS INCLUDING A TRACT CALLED THE MIDDLE FORGE, SUPPLIED ORDNANCE MATERIAL TO THE CONTINENTAL ARMY IN THE AMERICAN REVOLUTION. GENERAL WASHINGTON INSPECTED THE FACILITY. THE WAR DEPARTMENT PURCHASED THE MIDDLE FORGE PORPERTY FOR AN ARMY POWDER DEPOT IN 1879-80. THE FORGE AND TOOLS WERE RECOVERED AT THE ACTUAL SITE NEAR PICATINNY PEAK. THROUGH THE YEARS, THE MIDDLE FORGE DISPLAY CAME TO BE THE UNOFFICIAL SYMBOL OF PICATINNY ARSENAL. -- HISTORICAL OFFICE NO DATE - Picatinny Arsenal, State Route 15 near I-80, Dover, Morris County, NJ

  16. Stainless-steel elbows formed by spin forging

    NASA Technical Reports Server (NTRS)

    1964-01-01

    Large seamless austenitic stainless steel elbows are fabricated by spin forging /rotary shear forming/. A specially designed spin forging tool for mounting on a hydrospin machine has been built for this purpose.

  17. 4. FORGE, ANVIL, PEDESTAL GRINDER, AND BELT DRIVES. NOTE WATERWHEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. FORGE, ANVIL, PEDESTAL GRINDER, AND BELT DRIVES. NOTE WATERWHEEL NEEDLE VALVE CASTING HANGING ON THE WALL ABOVE THE FORGE. VIEW TO NORTH. - Santa Ana River Hydroelectric System, SAR-1 Machine Shop, Redlands, San Bernardino County, CA

  18. [A method of temperature measurement for hot forging with surface oxide based on infrared spectroscopy].

    PubMed

    Zhang, Yu-cun; Qi, Yan-de; Fu, Xian-bin

    2012-05-01

    High temperature large forging is covered with a thick oxide during forging. It leads to a big measurement data error. In this paper, a method of measuring temperature based on infrared spectroscopy is presented. It can effectively eliminate the influence of surface oxide on the measurement of temperature. The method can measure the surface temperature and emissivity of the oxide directly using the infrared spectrum. The infrared spectrum is radiated from surface oxide of forging. Then it can derive the real temperature of hot forging covered with the oxide using the heat exchange equation. In order to greatly restrain interference spectroscopy through included in the received infrared radiation spectrum, three interference filter system was proposed, and a group of optimal gap parameter values using spectral simulation were obtained. The precision of temperature measurement was improved. The experimental results show that the method can accurately measure the surface temperature of high temperature forging covered with oxide. It meets the requirements of measurement accuracy, and the temperature measurement method is feasible according to the experiment result. PMID:22827063

  19. Effect of processing parameters on laser welded dissimilar steel joints

    SciTech Connect

    Sun, Z. . Lab. of Production Engineering); Moisio, Tapani . Laser Processing Lab.)

    1994-04-01

    The effects of processing parameters on the laser beam welded dissimilar steel joints has been investigated. The following conclusions can be drawn from the study: (1) The power and speed combinations should be selected to minimize heat input with the requirement of producing a satisfactory weld bead with reliable quality; (2) Root opening can be used for composition adjustment by feeding the appropriate amount of filler metal, e.g., the filler metal content in the weld metal can be increased by increasing the root opening accordingly. This can be used to exploit certain special applications in which an increased alloy element content is required. However, a 0.2-mm root opening with sufficient wire feed rate is recommended in order to obtain a fully austenitic structure in this study with taking full advantage of the process. (3) Laser beam alignment should be placed in the weld centerline or on the austenitic stainless steel side to a maximum of 0.25 mm in order to control the dilution and avoid loss of alloying elements, which in turn leads to the formation of a hard martensitic phase in the weld metals. (4) Overall, the investigation indicates that correct selection of processing parameters not only determines the weld quality, but also takes full advantage of the process.

  20. Parameters in selective laser melting for processing metallic powders

    NASA Astrophysics Data System (ADS)

    Kurzynowski, Tomasz; Chlebus, Edward; Kuźnicka, Bogumiła; Reiner, Jacek

    2012-03-01

    The paper presents results of studies on Selective Laser Melting. SLM is an additive manufacturing technology which may be used to process almost all metallic materials in the form of powder. Types of energy emission sources, mainly fiber lasers and/or Nd:YAG laser with similar characteristics and the wavelength of 1,06 - 1,08 microns, are provided primarily for processing metallic powder materials with high absorption of laser radiation. The paper presents results of selected variable parameters (laser power, scanning time, scanning strategy) and fixed parameters such as the protective atmosphere (argon, nitrogen, helium), temperature, type and shape of the powder material. The thematic scope is very broad, so the work was focused on optimizing the process of selective laser micrometallurgy for producing fully dense parts. The density is closely linked with other two conditions: discontinuity of the microstructure (microcracks) and stability (repeatability) of the process. Materials used for the research were stainless steel 316L (AISI), tool steel H13 (AISI), and titanium alloy Ti6Al7Nb (ISO 5832-11). Studies were performed with a scanning electron microscope, a light microscopes, a confocal microscope and a μCT scanner.

  1. Co-Operative Training in the Sheffield Forging Industry

    ERIC Educational Resources Information Center

    Duncan, R.

    2008-01-01

    Purpose: The purpose of this paper is to give details of an operation carried out in Sheffield to increase the recruitment of young men into the steel forging industry. Design/methodology/approach: The Sheffield Forges Co-operative Training Scheme was designed to encourage boys to enter the forging industry and to provide them with training and

  2. 22 CFR 121.10 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 22 Foreign Relations 1 2014-04-01 2014-04-01 false Forgings, castings, and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings, and machined bodies. The U.S. Munitions List controls as defense articles those forgings, castings, and other unfinished products, such...

  3. Co-Operative Training in the Sheffield Forging Industry

    ERIC Educational Resources Information Center

    Duncan, R.

    2008-01-01

    Purpose: The purpose of this paper is to give details of an operation carried out in Sheffield to increase the recruitment of young men into the steel forging industry. Design/methodology/approach: The Sheffield Forges Co-operative Training Scheme was designed to encourage boys to enter the forging industry and to provide them with training and…

  4. Thermo-Mechanical Processing Parameters for the INCONEL ALLOY 740

    SciTech Connect

    Ludtka, G.M.; Smith, G.

    2007-11-19

    In 2000, a Cooperative Research and Development Agreement (CRADA) was undertaken between the Oak Ridge National Laboratory (ORNL) and the Special Metals Corporation (SMC) to determine the mechanical property response of the IN740 alloy to help establish thermo-mechanical processing parameters for the use of this alloy in supercritical and ultra-critical boiler tubes with the potential for other end uses. SMC had developed an alloy, commercially known as INCONEL alloy 740, which exhibited various beneficial physical, mechanical, and chemical properties. As part of SMC's on-going efforts to optimize this alloy for targeted boiler applications there was a need to develop an understanding of the thermo-mechanical response of the material, characterize the resulting microstructure from this processing, and possibly, utilize models to develop the appropriate processing scheme for this product.

  5. Achieving Fine Beta Grain Structure in a Metastable Beta Titanium Alloy Through Multiple Forging-Annealing Cycles

    NASA Astrophysics Data System (ADS)

    Zafari, Ahmad; Ding, Yunpeng; Cui, Jianzhong; Xia, Kenong

    2016-04-01

    A coarse-grained (order of 1 mm) Ti-5553 metastable beta alloy was subjected to multiple passes of low-temperature forging and multiple forging plus annealing cycles, respectively. In the forging only processing, strain was concentrated in the shear bands formed and accumulated with each forging pass, resulting in a heterogeneous microstructure and eventual cracking along the shear bands. In contrast, the introduction of a short beta annealing after each forging step led to fine recrystallized grains (50 to 100 µm) formed in the shear bands, and a uniformly refined beta grain structure after four cycles. This is attributed to the strengthening effect of the fine grains, causing redistribution of most severe strains to the coarse grain region in the subsequent forging, consistent with the simulated results by finite element analysis. The analyses of the microstructures and simulated strain distributions revealed that the critical strain for recrystallization is between 0.2 and 0.5 and the strain to fracture to be ~0.8 to 0.9. The fine-grained (50 to 100 µm) beta alloy, however, fractured at a much smaller strain of <0.4 during the next forging step, owing to the formation of stress-induced martensitic α″ which is more prevalent in fine grains than in coarse ones.

  6. Process parameter influence to negative tone development process for double patterning

    NASA Astrophysics Data System (ADS)

    Tarutani, Shinji; Kamimura, Sou; Yokoyama, Jiro

    2010-04-01

    Process parameter influence in resist process with negative tone development (NTD) to pattern size (CD), CD uniformity (CUD), and defectivity are studied to estimate the impact for process stability in high volume manufacturing (HVM) of semiconductor devices. Since double exposure process is one of the candidates in contact hole patterning, exposure to exposure delay was studied. There is a possibility to design the off-line system with NTD process, therefore, exposure - PEB delay and PEB - development delay were studied. As basic development parameter studies, development time, developer temperature, developer volume, and rinse time dependency on CD, CDU, and defectivity were investigated.

  7. 29 CFR 1910.218 - Forging machines.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... inspection of guards and point of operation protection devices at frequent and regular intervals....

  8. 29 CFR 1910.218 - Forging machines.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... inspection of guards and point of operation protection devices at frequent and regular intervals....

  9. Forging Inclusive Solutions: Experiential Earth Charter Education

    ERIC Educational Resources Information Center

    Hill, Linda D.

    2010-01-01

    Forging Inclusive Solutions describes the aims, methodology and outcomes of Inclusive Leadership Adventures, an experiential education curriculum for exploring the Earth Charter. Experiential education builds meaningful relationships, skills, awareness and an inclusive community based on the Earth Charter principles. When we meet people where they…

  10. Unraveling the Processing Parameters in Friction Stir Welding

    NASA Technical Reports Server (NTRS)

    Schneider, Judy; Nunes, Arthur C., Jr.

    2005-01-01

    In friction stir welding (FSW), a rotating threaded pin tool is translated along a weld seam, literally stirring the edges of the seam together. To determine optimal processing parameters for producing a defect free weld, a better understanding of the resulting metal deformation flow path or paths is required. In this study, various markers are used to trace the flow paths of the metal. X-ray radiographs record the segmentation and position of the wire. Several variations in the trajectories can be differentiated within the weld zone.

  11. Analysis Of Potentiometric Methods Used For Crack Detection In Forging Tools

    NASA Astrophysics Data System (ADS)

    Pilc, Jozef; Drbúl, Mário; Stančeková, Dana; Varga, Daniel; Martinček, Juraj; Kuždák, Viktor

    2015-12-01

    Increased use of forging tools in mass production causes their increased wear and creates pressure to design more efficient renovation process. Renovation is complicated because of the identification of cracks expanding from the surface to the core material. Given that the production of forging tools is expensive, caused by the cost of tool steels and the thermo-chemical treatment, it is important to design forging tool with its easy renovation in mind. It is important to choose the right renovation technology, which will be able to restore the instrument to its original state while maintaining financial rentability. Choosing the right technology is difficult because of nitrided and heat-treated surface for high hardness and wear resistance. Article discusses the use of non-destructive method of detecting cracks taking into account the size of the cracks formed during working process.

  12. Influence of processing on quality parameters of strawberries.

    PubMed

    Hartmann, Annetta; Patz, Claus-Dieter; Andlauer, Wilfried; Dietrich, Helmut; Ludwig, Michael

    2008-10-22

    To determine the effects of different processing steps, such as enzymatic treatment of the mash and pasteurization, on selected quality parameters, strawberries were processed to juices and purees. To identify the processing steps causing the highest losses, samples were taken after each step, and ascorbic acid, total phenols, anthocyanins, and antioxidant capacity were analyzed. To assess the antioxidant capacity, three different methods were applied: the trolox equivalent antioxidant capacity (TEAC), the ferric reducing antioxidant power (FRAP), and the 2,2-diphenyl-1-picrylhydrazyl (DPPH) assay, showing correlation coefficients of 0.889 to 0.948. The antioxidant capacity decreased with processing steps except heat treatment, which partly caused an increase due to the formation of antioxidant active products. The content of ascorbic acid, in comparison to that in the frozen strawberries, decreased significantly during the processing of the fruit to puree by 77%. In the pressed cloudy juices, the loss of ascorbic acid was 37%. The decline of phenolic compounds, measured as total polyphenols and anthocyanins, was smaller (between 30-40%). Pressing and pasteurization were the most critical steps for the decrease of these compounds. The enzymatic treatment of the mash within 90 min supported the release of secondary plant metabolites, while ascorbic acid is reduced up to 20%. PMID:18821768

  13. Analysis of forging limit for sintered porous metals

    SciTech Connect

    Han, H.N.; Oh, K.H.; Lee, D.N.

    1995-06-15

    Forging of sintered porous metals has been developed as a method for producing machine parts with good mechanical properties. To extend this manufacturing method to a wide range of applications, it will be helpful to have an understanding of the deformation, density change and fracture of sintered porous metals during forging. Especially, in order to avoid the possibility of surface fracture in forging of porous metals, it is necessary to know the forging limits of sintered porous metals. The purpose of this work is to calculate the forging limit curves of sintered porous metals using the various yield functions for porous metals.

  14. Characteristics, Process Parameters, and Inner Components of Anaerobic Bioreactors

    PubMed Central

    Abdelgadir, Awad; Chen, Xiaoguang; Liu, Jianshe; Xie, Xuehui; Zhang, Jian; Zhang, Kai; Wang, Heng; Liu, Na

    2014-01-01

    The anaerobic bioreactor applies the principles of biotechnology and microbiology, and nowadays it has been used widely in the wastewater treatment plants due to their high efficiency, low energy use, and green energy generation. Advantages and disadvantages of anaerobic process were shown, and three main characteristics of anaerobic bioreactor (AB), namely, inhomogeneous system, time instability, and space instability were also discussed in this work. For high efficiency of wastewater treatment, the process parameters of anaerobic digestion, such as temperature, pH, Hydraulic retention time (HRT), Organic Loading Rate (OLR), and sludge retention time (SRT) were introduced to take into account the optimum conditions for living, growth, and multiplication of bacteria. The inner components, which can improve SRT, and even enhance mass transfer, were also explained and have been divided into transverse inner components, longitudinal inner components, and biofilm-packing material. At last, the newly developed special inner components were discussed and found more efficient and productive. PMID:24672798

  15. Optimization of polyetherimide processing parameters for optical interconnect applications

    NASA Astrophysics Data System (ADS)

    Zhao, Wei; Johnson, Peter; Wall, Christopher

    2015-10-01

    ULTEM® polyetherimide (PEI) resins have been used in opto-electronic markets since the optical properties of these materials enable the design of critical components under tight tolerances. PEI resins are the material of choice for injection molded integrated lens applications due to good dimensional stability, near infrared (IR) optical transparency, low moisture uptake and high heat performance. In most applications, parts must be produced consistently with minimal deviations to insure compatibility throughout the lifetime of the part. With the large number of lenses needed for this market, injection molding has been optimized to maximize the production rate. These optimized parameters for high throughput may or may not translate to an optimized optical performance. In this paper, we evaluate and optimize PEI injection molding processes with a focus on optical property performance. A commonly used commercial grade was studied to determine factors and conditions which contribute to optical transparency, color, and birefringence. Melt temperature, mold temperature, injection speed and cycle time were varied to develop optimization trials and evaluate optical properties. These parameters could be optimized to reduce in-plane birefringence from 0.0148 to 0.0006 in this study. In addition, we have studied an optically smooth, sub-10nm roughness mold to re-evaluate material properties with minimal influence from mold quality and further refine resin and process effects for the best optical performance.

  16. Parameter and Process Significance in Mechanistic Modeling of Cellulose Hydrolysis

    NASA Astrophysics Data System (ADS)

    Rotter, B.; Barry, A.; Gerhard, J.; Small, J.; Tahar, B.

    2005-12-01

    The rate of cellulose hydrolysis, and of associated microbial processes, is important in determining the stability of landfills and their potential impact on the environment, as well as associated time scales. To permit further exploration in this field, a process-based model of cellulose hydrolysis was developed. The model, which is relevant to both landfill and anaerobic digesters, includes a novel approach to biomass transfer between a cellulose-bound biofilm and biomass in the surrounding liquid. Model results highlight the significance of the bacterial colonization of cellulose particles by attachment through contact in solution. Simulations revealed that enhanced colonization, and therefore cellulose degradation, was associated with reduced cellulose particle size, higher biomass populations in solution, and increased cellulose-binding ability of the biomass. A sensitivity analysis of the system parameters revealed different sensitivities to model parameters for a typical landfill scenario versus that for an anaerobic digester. The results indicate that relative surface area of cellulose and proximity of hydrolyzing bacteria are key factors determining the cellulose degradation rate.

  17. Predicting parameters of degradation succession processes of Tibetan Kobresia grasslands

    NASA Astrophysics Data System (ADS)

    Lin, L.; Li, Y. K.; Xu, X. L.; Zhang, F. W.; Du, Y. G.; Liu, S. L.; Guo, X. W.; Cao, G. M.

    2015-08-01

    In the past two decades, increasing human activity (i.e., overgrazing) in the Tibetan Plateau has strongly influenced plant succession processes, resulting in the degradation of alpine grasslands. Therefore, it is necessary to diagnose the degree of degradation to enable implementation of appropriate management for sustainable exploitation and protection of alpine grasslands. Here, we investigated environmental factors and plant functional group quantity factors (PFGs) during the alpine grassland succession processes. Principal component analysis (PCA) was used to identify the parameters indicative of degradation. We divided the entire degradation process into six stages. PFG types shifted from rhizome bunch grasses to rhizome plexus and dense plexus grasses during the degradation process. Leguminosae and Gramineae plants were replaced by Sedges during the advanced stages of degradation. The PFGs were classified into two reaction groups: the grazing-sensitive group, containing Kobresia humilis Mey, and Gramineae and Leguminosae plants, and the grazing-insensitive group, containing Kobresia pygmaea Clarke. The first group was correlated with live root biomass in the surface soil (0-10 cm), whereas the second group was strongly correlated with mattic epipedon thickness and K. pygmaea characteristics. The degree of degradation of alpine meadows may be delineated by development of mattic epipedon and PFG composition. Thus, meadows could be easily graded and their use adjusted based on our scaling system, which would help prevent irreversible degradation of important grasslands. Because relatively few environmental factors are investigated, this approach can save time and labor to formulate a conservation management plan for degraded alpine meadows.

  18. Predicting parameters of degradation succession processes of Tibetan Kobresia grasslands

    NASA Astrophysics Data System (ADS)

    Lin, L.; Li, Y. K.; Xu, X. L.; Zhang, F. W.; Du, Y. G.; Liu, S. L.; Guo, X. W.; Cao, G. M.

    2015-11-01

    In the past two decades, increasing human activity (i.e., overgrazing) in the Tibetan Plateau has strongly influenced plant succession processes, resulting in the degradation of alpine grasslands. Therefore, it is necessary to diagnose the degree of degradation to enable implementation of appropriate management for sustainable exploitation and protection of alpine grasslands. Here, we investigated environmental factors and plant functional group (PFG) quantity factors during the alpine grassland succession processes. Principal component analysis (PCA) was used to identify the parameters indicative of degradation. We divided the entire degradation process into six stages. PFG types shifted from rhizome bunchgrasses to rhizome plexus and dense-plexus grasses during the degradation process. Leguminosae and Gramineae plants were replaced by sedges during the advanced stages of degradation. The PFGs were classified into two reaction groups: the grazing-sensitive group, containing Kobresia humilis Mey, and Gramineae and Leguminosae plants, and the grazing-insensitive group, containing Kobresia pygmaea Clarke. The first group was correlated with live root biomass in the surface soil (0-10 cm), whereas the second group was strongly correlated with mattic epipedon thickness and K. pygmaea characteristics. The degree of degradation of alpine meadows may be delineated by development of mattic epipedon and PFG composition. Thus, meadows could be easily graded and their use adjusted based on our scaling system, which would help prevent irreversible degradation of important grasslands. Because relatively few environmental factors are investigated, this approach can save time and labor to formulate a conservation management plan for degraded alpine meadows.

  19. Exploring control parameters of two photon processes in solutions.

    PubMed

    Goswami, Debabrata; Nag, Amit

    2012-01-01

    Two-photon microscopy depends extensively on the two-photon absorption cross-sections of biologically relevant chromophores. High repetition rate (HRR) lasers are essential in multiphoton microscopy for generating satisfactory signal to noise at low average powers. However, HRR lasers generate thermal distortions in samples even with the slightest single photon absorption. We use an optical chopper with HRR lasers to intermittently 'blank' irradiation and effectively minimize thermal effects to result in a femtosecond z-scan setup that precisely measures the two-photon absorption (TPA) cross-sections of chromophores. Though several experimental factors impact such TPA measurements, a systematic effort to modulate and influence TPA characteristics is yet to evolve. Here, we present the effect of several control parameters on the TPA process that are independent of chromophore characteristics for femtosecond laser pulse based measurements; and demonstrate how the femtosecond laser pulse repetition rate, chromophore environment and incident laser polarization can become effective control parameters for such nonlinear optical properties. PMID:24098068

  20. Exploring control parameters of two photon processes in solutions#

    PubMed Central

    GOSWAMI, DEBABRATA; NAG, AMIT

    2013-01-01

    Two-photon microscopy depends extensively on the two-photon absorption cross-sections of biologically relevant chromophores. High repetition rate (HRR) lasers are essential in multiphoton microscopy for generating satisfactory signal to noise at low average powers. However, HRR lasers generate thermal distortions in samples even with the slightest single photon absorption. We use an optical chopper with HRR lasers to intermittently ‘blank’ irradiation and effectively minimize thermal effects to result in a femtosecond z-scan setup that precisely measures the two-photon absorption (TPA) cross-sections of chromophores. Though several experimental factors impact such TPA measurements, a systematic effort to modulate and influence TPA characteristics is yet to evolve. Here, we present the effect of several control parameters on the TPA process that are independent of chromophore characteristics for femtosecond laser pulse based measurements; and demonstrate how the femtosecond laser pulse repetition rate, chromophore environment and incident laser polarization can become effective control parameters for such nonlinear optical properties. PMID:24098068

  1. Improving gravitational-wave parameter estimation using Gaussian process regression

    NASA Astrophysics Data System (ADS)

    Moore, Christopher J.; Berry, Christopher P. L.; Chua, Alvin J. K.; Gair, Jonathan R.

    2016-03-01

    Folding uncertainty in theoretical models into Bayesian parameter estimation is necessary in order to make reliable inferences. A general means of achieving this is by marginalizing over model uncertainty using a prior distribution constructed using Gaussian process regression (GPR). As an example, we apply this technique to the measurement of chirp mass using (simulated) gravitational-wave signals from binary black holes that could be observed using advanced-era gravitational-wave detectors. Unless properly accounted for, uncertainty in the gravitational-wave templates could be the dominant source of error in studies of these systems. We explain our approach in detail and provide proofs of various features of the method, including the limiting behavior for high signal-to-noise, where systematic model uncertainties dominate over noise errors. We find that the marginalized likelihood constructed via GPR offers a significant improvement in parameter estimation over the standard, uncorrected likelihood both in our simple one-dimensional study, and theoretically in general. We also examine the dependence of the method on the size of training set used in the GPR; on the form of covariance function adopted for the GPR, and on changes to the detector noise power spectral density.

  2. Effect of processing parameters on coconut oil expression efficiencies.

    PubMed

    Mpagalile, Joseph Jeremiah; Clarke, Brian

    2005-03-01

    The effect of process parameters on oil expression efficiency from freshly dried coconut gratings was investigated. The range of parameters investigated were: pressing time, 4 and 8 min; particle size, fine (0.6 - 1.18 mm) and coarse (1.18 - 2.36 mm); pressure, 3-33 MPa; moisture content, 3%, 7%, 11% and 15%; and temperature, 30 degrees C, 60 degrees C and 90 degrees C. Results showed that 8 min of pressing and finer particles both led to significantly (P < 0.05) higher oil expression efficiency. The pressure increase within the range 3-13 MPa led to significantly higher oil yields, with yields leveling off thereafter. The effect of pressure increase was highly associated with the moisture content of the gratings, and the optimum moisture content under low-pressure pressing was found to be 11%. A pressing temperature of 60 degrees C led to higher oil expression efficiency, whereas a further increase of temperature to 90 degrees C did not lead to a significant increase in oil yield. PMID:16019322

  3. Determination of Stress-Rupture Parameters for Four Heat-Resisting Alloys

    NASA Technical Reports Server (NTRS)

    Lidman, William G.

    1947-01-01

    Stress-rupture data for four heat-resisting alloys are analyzed according to equations of the theory of rate processes. A method for determining the four parameters of structure and composition is demonstrated and the four parameters are determined for each of the alloys: forged S816, cast S816, cast S590, and cast Vitallium. It is concluded that parameters can be determined for an alloy provided sufficient reliable experimental data are available.

  4. Analysis of process parameters of micro fluid-jet polishing on the processing effect

    NASA Astrophysics Data System (ADS)

    Wang, Shaozhi; Liu, Jian; Zhang, Linghua

    2013-08-01

    Micro fluid-jet polishing technology is a new kind of ultra-smooth machining method which proposed on the basis of float polishing principle and combined with small tool polishing. This article will use micro jet ultra-smooth machine which developed by ourselves to develop the process experiment for plane elements. In the experiment, the material removal rate and surface roughness are taken as the assessment index, and the orthogonal experiment method is used to study the processing effect of different process parameters, such as the spindle speed, the pressure of the grinding head and the abrasive concentration. On the basis of the experimental results and combined with the micro jet polishing mechanism, the processing effect law of the various process parameters is analyzed. It shows that, the influence of polishing pressure and abrasive concentration on the removal efficiency is single, that is to say, the removal efficiency can be increased either by increasing the polishing pressure or by increasing the concentration of the slurry. However, the influence of the grinding speed on removal efficiency is not simple, the removal efficiency can be increased by increasing the grinding speed in the certain range, if continue to increase, the removal efficiency will decrease. The influence of the process parameters on the roughness is more complex, but it can be summarized grossly as follows: if the roughness is required to reduce quickly, the large polishing pressure and high concentration slurry can be chosen, but it has a large depth of removal; if the roughness is required to reduce and the removal depth is as small as possible, the little polishing pressure and the dilute polishing liquid can be chosen, but it has a long polishing time. So in the actual processing, the process parameters should be adjusted according to different machining needs, to finally reach the optimization.

  5. Microstructural Changes during Isothermal Forging of a Co-Cr-Mo Alloy

    NASA Astrophysics Data System (ADS)

    Immarigeon, J.-P.; Rajan, Krishna; Wallace, W.

    1984-02-01

    Interest has evolved recently in thermomechanical processing of the cast Co-Cr-Mo surgical implant alloys such as Vitallium and Vinertia. Work has shown that the wrought forms of these alloys exhibit much improved properties over their as-cast counterparts. In this paper, the response of as-cast Vinertia to isothermal forging is examined by means of isothermal and isostrain-rate compression testing. The effects of temperature, strain rate, and strain on the breakdown of the as-cast micro-structure are examined in detail. The effects of prior heat treatment on plastic flow and microstructure achieved are also considered. It is shown that the interaction between the carbide phase and the recrystallization induced during hot working governs the degree of homogeneity that can be achieved in the forged product. Control of carbide volume fraction, size, and distribution by appropriate prior processing can lead to a fine grain equiaxed structure with uniformly distributed carbides. The potential offered by isothermal forging for control of the microstructure in this type of alloy is discussed, as well as the limits imposed on the process by the starting material and by the strain gradients expected during the forging of implants.

  6. Optimizing noise control strategy in a forging workshop.

    PubMed

    Razavi, Hamideh; Ramazanifar, Ehsan; Bagherzadeh, Jalal

    2014-01-01

    In this paper, a computer program based on a genetic algorithm is developed to find an economic solution for noise control in a forging workshop. Initially, input data, including characteristics of sound sources, human exposure, abatement techniques, and production plans are inserted into the model. Using sound pressure levels at working locations, the operators who are at higher risk are identified and picked out for the next step. The program is devised in MATLAB such that the parameters can be easily defined and changed for comparison. The final results are structured into 4 sections that specify an appropriate abatement method for each operator and machine, minimum allowance time for high-risk operators, required damping material for enclosures, and minimum total cost of these treatments. The validity of input data in addition to proper settings in the optimization model ensures the final solution is practical and economically reasonable. PMID:24934422

  7. Effects of process parameters in plastic, metal, and ceramic injection molding processes

    NASA Astrophysics Data System (ADS)

    Lee, Shi W.; Ahn, Seokyoung; Whang, Chul Jin; Park, Seong Jin; Atre, Sundar V.; Kim, Jookwon; German, Randall M.

    2011-09-01

    Plastic injection molding has been widely used in the past and is a dominant forming approach today. As the customer demands require materials with better engineering properties that were not feasible with polymers, powder injection molding with metal and ceramic powders has received considerable attention in recent decades. To better understand the differences in the plastic injection molding, metal injection molding, and ceramic injection molding, the effects of the core process parameters on the process performances has been studied using the state-of-the-art computer-aided engineering (CAE) design tool, PIMSolver® The design of experiments has been conducted using the Taguchi method to obtain the relative contributions of various process parameters onto the successful operations.

  8. Technical bases for precipitate hydrolysis process operating parameters

    SciTech Connect

    Bannochie, C.J.

    1992-10-05

    This report provides the experimental data and rationale in support of the operating parameters for precipitate hydrolysis specified in WSRC-RP-92737. The report is divided into two sections, the first dealing with lab-scale precipitate hydrolysis experimentation while the second part addresses large-scale runs conducted to demonstrate the revised operating parameters in the Precipitate Hydrolysis Experimental Facility (PHEF).

  9. TRITIUM AGING EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF FORGED STAINLESS STEEL

    SciTech Connect

    Morgan, M

    2008-04-14

    The fracture toughness properties of Type 21-6-9 stainless steel were measured for forgings in the unexposed, hydrogen-exposed, and tritium-exposed-and-aged conditions. Fracture toughness samples were cut from conventionally-forged and high-energy-rate-forged forward-extruded cylinders and mechanically tested at room temperature using ASTM fracture-toughness testing procedures. Some of the samples were exposed to either hydrogen or tritium gas (340 MPa, 623 K) prior to testing. Tritium-exposed samples were aged for up to seven years and tested periodically in order to measure the effect on fracture toughness of {sup 3}He from radioactive tritium decay. The results show that hydrogen-exposed and tritium-exposed samples had lower fracture- toughness values than unexposed samples and that fracture toughness decreased with increasing decay {sup 3}He content. Forged steels were more resistant to the embrittling effects of tritium and decay {sup 3}He than annealed steels, although their fracture-toughness properties depended on the degree of sensitization that occurred during processing. The fracture process was dominated by microvoid nucleation, growth and coalescence; however, the size and spacing of microvoids on the fracture surfaces were affected by hydrogen and tritium with the lowest-toughness samples having the smallest microvoids and finest spacing.

  10. 77 FR 23496 - Boundary Revision of Valley Forge National Historical Park

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-19

    ... National Park Service Boundary Revision of Valley Forge National Historical Park AGENCY: National Park... to the boundary of Valley Forge National Historical Park, pursuant to the authority specified below... ``Valley Forge National Historical Park Proposed Boundary Expansion, Montgomery County,...

  11. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing.

    PubMed

    Bauri, Ranjit; Yadav, Devinder; Shyam Kumar, C N; Janaki Ram, G D

    2015-12-01

    Metal matrix composites (MMCs) exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007) [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP) that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm) and ball-milled finer particles (10 μm) were incorporated in the Al matrix using the optimized parameters. PMID:26566541

  12. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing

    PubMed Central

    Bauri, Ranjit; Yadav, Devinder; Shyam Kumar, C.N.; Janaki Ram, G.D.

    2015-01-01

    Metal matrix composites (MMCs) exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007) [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP) that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm) and ball-milled finer particles (10 μm) were incorporated in the Al matrix using the optimized parameters. PMID:26566541

  13. Protostars: Forges of cosmic rays?

    NASA Astrophysics Data System (ADS)

    Padovani, M.; Marcowith, A.; Hennebelle, P.; Ferrière, K.

    2016-04-01

    Context. Galactic cosmic rays are particles presumably accelerated in supernova remnant shocks that propagate in the interstellar medium up to the densest parts of molecular clouds, losing energy and their ionisation efficiency because of the presence of magnetic fields and collisions with molecular hydrogen. Recent observations hint at high levels of ionisation and at the presence of synchrotron emission in protostellar systems, which leads to an apparent contradiction. Aims: We want to explain the origin of these cosmic rays accelerated within young protostars as suggested by observations. Methods: Our modelling consists of a set of conditions that has to be satisfied in order to have an efficient cosmic-ray acceleration through diffusive shock acceleration. We analyse three main acceleration sites (shocks in accretion flows, along the jets, and on protostellar surfaces), then we follow the propagation of these particles through the protostellar system up to the hot spot region. Results: We find that jet shocks can be strong accelerators of cosmic-ray protons, which can be boosted up to relativistic energies. Other promising acceleration sites are protostellar surfaces, where shocks caused by impacting material during the collapse phase are strong enough to accelerate cosmic-ray protons. In contrast, accretion flow shocks are too weak to efficiently accelerate cosmic rays. Though cosmic-ray electrons are weakly accelerated, they can gain a strong boost to relativistic energies through re-acceleration in successive shocks. Conclusions: We suggest a mechanism able to accelerate both cosmic-ray protons and electrons through the diffusive shock acceleration mechanism, which can be used to explain the high ionisation rate and the synchrotron emission observed towards protostellar sources. The existence of an internal source of energetic particles can have a strong and unforeseen impact on the ionisation of the protostellar disc, on the star and planet formation processes, and on the formation of pre-biotic molecules.

  14. Forging Oxide-Dispersion-Strengthened Superalloys

    NASA Technical Reports Server (NTRS)

    Harf, F. H.; Glasgow, T. K.; Moracz, D. J.; Austin, C. M.

    1986-01-01

    Cladding of mild steel prevents surface cracking when alloy contacts die. Continual need for improvements in properties of alloys capable of withstanding elevated temperatures. Accomplished by using oxide-dispersion-strengthed superalloys such as Inconel Alloy MA 6000. Elevated tensile properties of forged alloy equal those of hot-rolled MA 6000 bar. Stress-rupture properties somewhat lower than those of bar stock but, at 1,100 degrees C, exceed those of strongest commercial single crystal, directionally solidified and conventionally cast superalloys.

  15. Technical bases for precipitate hydrolysis process operating parameters

    SciTech Connect

    Bannochie, C.J.; Lambert, D.P.

    1992-11-09

    This report provides the experimental data and rationale in support of the operating parameters for tetraphenylborate precipitate hydrolysis specified in WSRC-RP-92-737. The report is divided into two sections, the first dealing with lab-scale precipitate hydrolysis experimentation while the second part addresses large-scale runs conducted to demonstrate the revised operating parameters in the Precipitate Hydrolysis Experimental Facility (PHEF). The program was in conjunction with reducing the nitrite ion level in DWPF feed.

  16. Influence of Process Parameter on Grit Blasting as a Pretreatment Process for Thermal Spraying

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Linke, T. F.; Sommer, J.; Liao, X.

    2016-01-01

    In thermal spraying, uncoated substrates usually require roughening. As the most common roughening method, grit blasting increases the surface area and produces undercuts in almost all cases, which facilitate mechanical interlocking and thus promote the bonding between the substrate and coating. The effects of grit blasting parameters, i.e., the particle size, the blasting angle, the stand-off distance, and the pressure, on the resulting surface topography are investigated. Furthermore, the efficiency and wear behavior of the blasting media are analyzed. Influences of three different blasting media, corundum, alumina zirconia, and steel shot, on the surface roughening, are compared. By varying adjusted blasting parameters, different initial conditions (surface topography) are created. Subsequently, the substrate is coated, and the coating bond strength is measured. One of the main results of this publication is that alumina zirconia and steel grit show a longer lifetime than pure alumina as a blasting media. Moreover, it has been shown that the blasting parameters such as grain size, working pressure, and history (wear status) of the abrasive particles have a significant effect on the resulting surface topography. Additionally, systematical analysis in this study shows that the blasting parameters such as stand-off distance and blasting angle have a small influence on the results of the blasting process. Another important conclusion of this study is that the conventional surface parameters that have been analyzed in this study did not turn out to be suitable for describing the relationship between the surface topography of the substrate and resulting bond strength.

  17. Sensor Data Acquisition and Processing Parameters for Human Activity Classification

    PubMed Central

    Bersch, Sebastian D.; Azzi, Djamel; Khusainov, Rinat; Achumba, Ifeyinwa E.; Ries, Jana

    2014-01-01

    It is known that parameter selection for data sampling frequency and segmentation techniques (including different methods and window sizes) has an impact on the classification accuracy. For Ambient Assisted Living (AAL), no clear information to select these parameters exists, hence a wide variety and inconsistency across today's literature is observed. This paper presents the empirical investigation of different data sampling rates, segmentation techniques and segmentation window sizes and their effect on the accuracy of Activity of Daily Living (ADL) event classification and computational load for two different accelerometer sensor datasets. The study is conducted using an ANalysis Of VAriance (ANOVA) based on 32 different window sizes, three different segmentation algorithm (with and without overlap, totaling in six different parameters) and six sampling frequencies for nine common classification algorithms. The classification accuracy is based on a feature vector consisting of Root Mean Square (RMS), Mean, Signal Magnitude Area (SMA), Signal Vector Magnitude (here SMV), Energy, Entropy, FFTPeak, Standard Deviation (STD). The results are presented alongside recommendations for the parameter selection on the basis of the best performing parameter combinations that are identified by means of the corresponding Pareto curve. PMID:24599189

  18. 17. Forge building, fuel storage shed, and foundry, 1906 Photocopied ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. Forge building, fuel storage shed, and foundry, 1906 Photocopied from a photograph by Thomas S. Bronson, 'Group at Whitney Factory, 5 November 1906,' NHCHSL. The most reliable view of the fuel storage sheds and foundry, together with a view of the forge building. - Eli Whitney Armory, West of Whitney Avenue, Armory Street Vicinity, Hamden, New Haven County, CT

  19. 76 FR 168 - Heavy Forged Hand Tools From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-03

    ... antidumping duty order on imports of heavy forged hand tools from China (65 FR 48962). Following second five... continuation of the antidumping duty orders on imports of heavy forged hand tools from China (71 FR 8276). The... part 207), as most recently amended at 74 FR 2847 (January 16, 2009). \\1\\ No response to this...

  20. 22 CFR 121.10 - Forgings, castings and machined bodies.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 22 Foreign Relations 1 2011-04-01 2011-04-01 false Forgings, castings and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings and machined bodies. Articles on the U.S. Munitions List include articles in a partially completed state (such as...

  1. 22 CFR 121.10 - Forgings, castings and machined bodies.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 22 Foreign Relations 1 2013-04-01 2013-04-01 false Forgings, castings and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings and machined bodies. Articles on the U.S. Munitions List include articles in a partially completed state (such as...

  2. 22 CFR 121.10 - Forgings, castings and machined bodies.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 22 Foreign Relations 1 2012-04-01 2012-04-01 false Forgings, castings and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings and machined bodies. Articles on the U.S. Munitions List include articles in a partially completed state (such as...

  3. View west of small tooling and forging dies in Blacksmith ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View west of small tooling and forging dies in Blacksmith Shop, Boilermakers Department, east side of building 57; during World War II approximately forty women were employed as blacksmith's forging a variety of small tools; these may be the tools they used. - Naval Base Philadelphia-Philadelphia Naval Shipyard, Structure Shop, League Island, Philadelphia, Philadelphia County, PA

  4. 22 CFR 121.10 - Forgings, castings and machined bodies.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 22 Foreign Relations 1 2010-04-01 2010-04-01 false Forgings, castings and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings and machined bodies. Articles on the U.S. Munitions List include articles in a partially completed state (such as...

  5. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2012-04-01 2010-04-01 true Forgings, castings, and... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles on the U.S. Munitions Import List include articles in a partially completed state (such as...

  6. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2013-04-01 2013-04-01 false Forgings, castings, and... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles on the U.S. Munitions Import List include articles in a partially completed state (such as...

  7. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2014-04-01 2014-04-01 false Forgings, castings, and... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles on the U.S. Munitions Import List include articles in a partially completed state (such as...

  8. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2010-04-01 2010-04-01 false Forgings, castings, and... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles on the U.S. Munitions Import List include articles in a partially completed state (such as...

  9. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2011-04-01 2010-04-01 true Forgings, castings, and... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles on the U.S. Munitions Import List include articles in a partially completed state (such as...

  10. 76 FR 50755 - Heavy Forged Hand Tools From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-16

    ... determined on April 8, 2011 that it would conduct expedited reviews (76 FR 31631, June 1, 2011). The... COMMISSION Heavy Forged Hand Tools From China Determinations On the basis of the record \\1\\ developed in the... antidumping duty orders on heavy forged hand tools from China would be likely to lead to continuation...

  11. Control of Groundwater Remediation Process as Distributed Parameter System

    NASA Astrophysics Data System (ADS)

    Mendel, M.; Kovács, T.; Hulkó, G.

    2014-12-01

    Pollution of groundwater requires the implementation of appropriate solutions which can be deployed for several years. The case of local groundwater contamination and its subsequent spread may result in contamination of drinking water sources or other disasters. This publication aims to design and demonstrate control of pumping wells for a model task of groundwater remediation. The task consists of appropriately spaced soil with input parameters, pumping wells and control system. Model of controlled system is made in the program MODFLOW using the finitedifference method as distributed parameter system. Control problem is solved by DPS Blockset for MATLAB & Simulink.

  12. A study of selected parameters in solid propellant processing

    NASA Technical Reports Server (NTRS)

    Mckay, R. A.

    1986-01-01

    A propellant processing study to identify and control unplanned variation in composite solid propellant properties has shown that burning rate increases with process mixing but is not sensitve to process temperature. Different vertical propellant mixes of the same type were shown to provide different conditions of mixing at the pot wall because of differences in gearing, sometimes resulting in a stagnant wall film. Poor propellant produced in the stagnant wall film was attributed to poor mixing because of viscosity effects and wall film geometry. A control strategy based on briefly heating the wall was demonstrated. The study showed the need for improved process controls, good process instruments, and good propellant testing.

  13. The Processes and Parameters of Fine Art Phd Examination

    ERIC Educational Resources Information Center

    Dally, K.; Holbrook, A.; Graham, A.; Lawry, M.

    2004-01-01

    The merger of art schools into academic institutions and the consequent proliferation of higher degree courses in the visual arts has created pressure for these courses to justify that their research content 'measures up' to more traditional research practices. This study aimed to identify the parameters for PhD examination and research practices…

  14. Quench-Induced Stresses in AA2618 Forgings for Impellers: A Multiphysics and Multiscale Problem

    NASA Astrophysics Data System (ADS)

    Chobaut, Nicolas; Saelzle, Peter; Michel, Gilles; Carron, Denis; Drezet, Jean-Marie

    2015-05-01

    In the fabrication of heat-treatable aluminum parts such as AA2618 compressor impellers for turbochargers, solutionizing and quenching are key steps to obtain the required mechanical characteristics. Fast quenching is necessary to avoid coarse precipitation as it reduces the mechanical properties obtained after heat treatment. However, fast quenching induces residual stresses that can cause unacceptable distortions during machining. Furthermore, the remaining residual stresses after final machining can lead to unfavorable stresses in service. Predicting and controlling internal stresses during the whole processing from heat treatment to final machining is therefore of particular interest to prevent negative impacts of residual stresses. This problem is multiphysics because processes such as heat transfer during quenching, precipitation phenomena, thermally induced deformations, and stress generation are interacting and need to be taken into account. The problem is also multiscale as precipitates of nanosize form during quenching at locations where the cooling rate is too low. This precipitation affects the local yield strength of the material and thus impacts the level of macroscale residual stresses. A thermomechanical model accounting for precipitation in a simple but realistic way is presented. Instead of modelling precipitation that occurs during quenching, the model parameters are identified using a limited number of tensile tests achieved after representative interrupted cooling paths in a Gleeble machine. The simulation results are compared with as-quenched residual stresses in a forging measured by neutron diffraction.

  15. online Surveillance of Industrial Processes with Correlated Parameters

    Energy Science and Technology Software Center (ESTSC)

    1996-12-18

    SMP is a system for online surveillance of industrial processes or machinery for determination of the incipience or onset of abnormal operating conditions. SMP exploits the cross correlation between all of the sensors that are available on the system under surveillance to provide an extremely high sensitivity for annunciation of subtle disturbances in process variables.

  16. Hot Superplastic Powder Forging for Transparent nanocrystalline Ceramics

    SciTech Connect

    Cannon, W. Roger

    2006-05-22

    The program explored a completely new, economical method of manufacturing nanocrystalline ceramics, Hot Superplastic Powder Forging (HSPF). The goal of the work was the development of nanocrystalline/low porosity optically transparent zirconia/alumina. The high optical transparency should result from lack of grain boundary scattering since grains will be smaller than one tenth the wavelength of light and from elimination of porosity. An important technological potential for this process is manufacturing of envelopes for high-pressure sodium vapor lamps. The technique for fabricating monolithic nanocrystalline material does not begin with powder whose particle diameter is <100 nm as is commonly done. Instead it begins with powder whose particle diameter is on the order of 10-100 microns but contains nanocrystalline crystallites <<100 nm. Spherical particles are quenched from a melt and heat treated to achieve the desired microstructure. Under a moderate pressure within a die or a mold at temperatures of 1100C to 1300C densification is by plastic flow of superplastic particles. A nanocrystalline microstructure results, though some features are greater than 100nm. It was found, for instance, that in the fully dense Al2O3-ZrO2 eutectic specimens that a bicontinuous microstructure exists containing <100 nm ZrO2 particles in a matrix of Al2O3 grains extending over 1-2 microns. Crystallization, growth, phase development and creep during hot pressing and forging were studied for several compositions and so provided some details on development of polycrystalline microstructure from heating quenched ceramics.

  17. Effect of some process parameters in enzymatic dyeing of wool.

    PubMed

    Tzanov, Tzanko; Silva, Carla Joana; Zille, Andrea; Oliveira, Jovita; Cavaco-Paulo, Artur

    2003-10-01

    This article reports on the dyeing of wool using an enzymatic system comprising laccase; dye precursor, 2,5-diaminobenzenesulfonic acid; and dye modifiers, catechol and resorcinol. Enzymatic dyeing was performed as a batchwise process at the temperature and pH of maximum enzyme activity. The effects of the process variables reaction time, enzyme, and modifier concentration on fabric color were studied, according to an appropriate experimental design. Different hues and depths of shades could be achieved by varying the concentration of the modifiers and the time of laccase treatment. The duration of the enzymatic reaction appeared to be the most important factor in the dyeing process. Thus, the dyeing process, performed at low temperature and mild pH, was advantageous in terms of reduced enzyme and chemical dosage. PMID:14566065

  18. Signal processing for longitudinal parameters of the Tevatron beam

    SciTech Connect

    Pordes, S.; Crisp, J.; Fellenz, B.; Flora, R.; Para, A.; Tollestrup, A.V.; /Fermilab

    2005-05-01

    We describe the system known as the Tevatron SBD [1] which is used to provide information on the longitudinal parameters of coalesced beam bunches in the Tevatron. The system has been upgraded over the past year with a new digitizer and improved software. The quantities provided for each proton and antiproton bunch include the intensity, the longitudinal bunch profile, the timing of the bunch with respect to the low-level RF, the momentum spread and the longitudinal emittance. The system is capable of 2 Hz operation and is run at 1 Hz.

  19. FEM analysis of spur gears forging from nano-structured materials

    NASA Astrophysics Data System (ADS)

    Salcedo, D.; Luis-Pérez, C. J.; Luri, R.; León, J.

    2012-04-01

    The ECAE process is a novel technology which allows us to obtain materials with sub-micrometric and/or nanometric grain size as a result of accumulating very high levels of plastic deformation in the presence of a high hydrostatic pressure. This avoids the fracture of the material and allows us to obtain very high values of plastic deformation (ɛ >>1). Therefore, these nano-structured materials can be used as starting materials for other manufacturing processes such as: extrusion, rolling and forging, among others; with the advantage of providing nanostructure and hence, improved mechanical properties. In this present work, the forging by finite element method (FEM) of materials that have been previously processed by ECAE is analyzed. MSC. MarcTM software will be employed with the aim of analyzing the possibility of manufacturing mechanical components (spur gears) from materials nano-structured by ECAE.

  20. Structure of magnesium alloy MA14 after multistep isothermal forging and subsequent isothermal rolling

    NASA Astrophysics Data System (ADS)

    Nugmanov, D. R.; Sitdikov, O. Sh.; Markushev, M. V.

    2015-10-01

    Optical metallography and electron microscopy have been used to analyze the structural changes in magnesium MA14 alloy subjected to processing that combines multistep isothermal forging and isothermal rolling. It has been found that forging of a bulk workpiece leads to the formation of a structure, 85-90% of which consists of recrystallized grains with an average size of less than 5 µm. Subsequent rolling results in a completely recrystallized structure with a grain size of 1-2 µm. It is shown that the resultant structural states are characterized by grain size nonuniformity inherited from the initial hot-pressed semi-finished product. The nature and features of crystallization processes that take place in the alloy during processing are discussed.

  1. Meta-Model Based Optimisation Algorithms for Robust Optimization of 3D Forging Sequences

    SciTech Connect

    Fourment, Lionel

    2007-04-07

    In order to handle costly and complex 3D metal forming optimization problems, we develop a new optimization algorithm that allows finding satisfactory solutions within less than 50 iterations (/function evaluation) in the presence of local extrema. It is based on the sequential approximation of the problem objective function by the Meshless Finite Difference Method (MFDM). This changing meta-model allows taking into account the gradient information, if available, or not. It can be easily extended to take into account uncertainties on the optimization parameters. This new algorithm is first evaluated on analytic functions, before being applied to a 3D forging benchmark, the preform tool shape optimization that allows minimizing the potential of fold formation during the two-stepped forging sequence.

  2. Implant for in-vivo parameter monitoring, processing and transmitting

    DOEpatents

    Ericson, Milton N.; McKnight, Timothy E.; Smith, Stephen F.; Hylton, James O.

    2009-11-24

    The present invention relates to a completely implantable intracranial pressure monitor, which can couple to existing fluid shunting systems as well as other internal monitoring probes. The implant sensor produces an analog data signal which is then converted electronically to a digital pulse by generation of a spreading code signal and then transmitted to a location outside the patient by a radio-frequency transmitter to an external receiver. The implanted device can receive power from an internal source as well as an inductive external source. Remote control of the implant is also provided by a control receiver which passes commands from an external source to the implant system logic. Alarm parameters can be programmed into the device which are capable of producing an audible or visual alarm signal. The utility of the monitor can be greatly expanded by using multiple pressure sensors simultaneously or by combining sensors of various physiological types.

  3. Dimensionless Numbers Expressed in Terms of Common CVD Process Parameters

    NASA Technical Reports Server (NTRS)

    Kuczmarski, Maria A.

    1999-01-01

    A variety of dimensionless numbers related to momentum and heat transfer are useful in Chemical Vapor Deposition (CVD) analysis. These numbers are not traditionally calculated by directly using reactor operating parameters, such as temperature and pressure. In this paper, these numbers have been expressed in a form that explicitly shows their dependence upon the carrier gas, reactor geometry, and reactor operation conditions. These expressions were derived for both monatomic and diatomic gases using estimation techniques for viscosity, thermal conductivity, and heat capacity. Values calculated from these expressions compared well to previously published values. These expressions provide a relatively quick method for predicting changes in the flow patterns resulting from changes in the reactor operating conditions.

  4. A Multiresolution Method for Parameter Estimation of Diffusion Processes

    PubMed Central

    Kou, S. C.; Olding, Benjamin P.; Lysy, Martin; Liu, Jun S.

    2014-01-01

    Diffusion process models are widely used in science, engineering and finance. Most diffusion processes are described by stochastic differential equations in continuous time. In practice, however, data is typically only observed at discrete time points. Except for a few very special cases, no analytic form exists for the likelihood of such discretely observed data. For this reason, parametric inference is often achieved by using discrete-time approximations, with accuracy controlled through the introduction of missing data. We present a new multiresolution Bayesian framework to address the inference difficulty. The methodology relies on the use of multiple approximations and extrapolation, and is significantly faster and more accurate than known strategies based on Gibbs sampling. We apply the multiresolution approach to three data-driven inference problems – one in biophysics and two in finance – one of which features a multivariate diffusion model with an entirely unobserved component. PMID:25328259

  5. A Multiresolution Method for Parameter Estimation of Diffusion Processes.

    PubMed

    Kou, S C; Olding, Benjamin P; Lysy, Martin; Liu, Jun S

    2012-12-01

    Diffusion process models are widely used in science, engineering and finance. Most diffusion processes are described by stochastic differential equations in continuous time. In practice, however, data is typically only observed at discrete time points. Except for a few very special cases, no analytic form exists for the likelihood of such discretely observed data. For this reason, parametric inference is often achieved by using discrete-time approximations, with accuracy controlled through the introduction of missing data. We present a new multiresolution Bayesian framework to address the inference difficulty. The methodology relies on the use of multiple approximations and extrapolation, and is significantly faster and more accurate than known strategies based on Gibbs sampling. We apply the multiresolution approach to three data-driven inference problems - one in biophysics and two in finance - one of which features a multivariate diffusion model with an entirely unobserved component. PMID:25328259

  6. Grain size modeling and optimization of rotary forged Alloy 718

    SciTech Connect

    Domblesky, J.P.; Shivpuri, R.

    1997-04-01

    The study presented describes the simulation procedure and methodology used to develop two models for predicting recrystallized grain size in Alloy 718 billet. To simulate multiple pass forging of billet, controlled, high temperature compression testing was used to apply alternate deformation and dwell cycles to Alloy 718 specimens. Grain size obtained by simulation was found to be in excellent agreement with grain size from forged billet when cooling rate was included. The study also revealed that strain per pass and forging temperature were the predominant factors in controlling the recrystallized grain size. Both models were found to accurately predict the recrystallized grain size obtained by compression tests performed at super-solvus temperatures.

  7. The Effects of Forming Parameters on Conical Ring Rolling Process

    PubMed Central

    Meng, Wen; Zhao, Guoqun; Guan, Yanjin

    2014-01-01

    The plastic penetration condition and biting-in condition of a radial conical ring rolling process with a closed die structure on the top and bottom of driven roll, simplified as RCRRCDS, were established. The reasonable value range of mandrel feed rate in rolling process was deduced. A coupled thermomechanical 3D FE model of RCRRCDS process was established. The changing laws of equivalent plastic strain (PEEQ) and temperature distributions with rolling time were investigated. The effects of ring's outer radius growth rate and rolls sizes on the uniformities of PEEQ and temperature distributions, average rolling force, and average rolling moment were studied. The results indicate that the PEEQ at the inner layer and outer layer of rolled ring are larger than that at the middle layer of ring; the temperatures at the “obtuse angle zone” of ring's cross-section are higher than those at “acute angle zone”; the temperature at the central part of ring is higher than that at the middle part of ring's outer surfaces. As the ring's outer radius growth rate increases at its reasonable value ranges, the uniformities of PEEQ and temperature distributions increase. Finally, the optimal values of the ring's outer radius growth rate and rolls sizes were obtained. PMID:25202716

  8. Study of earthquake source parameters and stress processes

    SciTech Connect

    Zuniga, F.R.

    1987-01-01

    The frequency content of signals emanated from small earthquakes that occurred in the aftershock area of the Kalapana, Hawaii mainshock of November 1975 in the period 1962-1981 were analyzed by spectral methods. Two of the source parameters obtained, namely the stress-drop and the apparent stress, were then employed as measures of the high- to low-frequency ratio of the signals, and these ratios were correlated with the location of the generating events. Events occurring in anomalous zones, previously proposed to be asperities, were shown to have higher frequency content than those in neighboring volumes. By analyzing events that took place before the occurrence of the mainshock and comparing them with those which took place after it, it was concluded that the average stress release per event is not a measurable function of ambient stress in the volume studied. The partitioning of stress involved in the generation of south flank events was studied. Events occurring before the mainshock had the same amount of partial stress drop on average as those occurring after it. No change was detected as a function of space. Results reflect that properties such as the strength of the rocks remain unaltered and, therefore, asperities remain asperities after the occurrence of a large event.

  9. Influence of processing parameters on morphology of polymethoxyflavone in emulsions.

    PubMed

    Ting, Yuwen; Li, Colin C; Wang, Yin; Ho, Chi-Tang; Huang, Qingrong

    2015-01-21

    Polymethoxyflavones (PMFs) are groups of compounds isolated from citrus peels that have been documented with wide arrays of health-promoting bioactivities. Because of their hydrophobic structure and high melting point, crystallized PMFs usually have poor systemic bioavailability when consumed orally. To improve the oral efficiency of PMFs, a viscoelastic emulsion system was formulated. Because of the crystalline nature, the inclusion of PMFs into the emulsion system faces great challenges in having sufficient loading capacity and stabilities. In this study, the process of optimizing the quality of emulsion-based formulation intended for PMF oral delivery was systematically studied. With alteration of the PMF loading concentration, processing temperature, and pressure, the emulsion with the desired droplet and crystal size can be effectively fabricated. Moreover, storage temperatures significantly influenced the stability of the crystal-containing emulsion system. The results from this study are a good illustration of system optimization and serve as a great reference for future formulation design of other hydrophobic crystalline compounds. PMID:25537008

  10. A stochastic process approach of the drake equation parameters

    NASA Astrophysics Data System (ADS)

    Glade, Nicolas; Ballet, Pascal; Bastien, Olivier

    2012-04-01

    The number N of detectable (i.e. communicating) extraterrestrial civilizations in the Milky Way galaxy is usually calculated by using the Drake equation. This equation was established in 1961 by Frank Drake and was the first step to quantifying the Search for ExtraTerrestrial Intelligence (SETI) field. Practically, this equation is rather a simple algebraic expression and its simplistic nature leaves it open to frequent re-expression. An additional problem of the Drake equation is the time-independence of its terms, which for example excludes the effects of the physico-chemical history of the galaxy. Recently, it has been demonstrated that the main shortcoming of the Drake equation is its lack of temporal structure, i.e., it fails to take into account various evolutionary processes. In particular, the Drake equation does not provides any error estimation about the measured quantity. Here, we propose a first treatment of these evolutionary aspects by constructing a simple stochastic process that will be able to provide both a temporal structure to the Drake equation (i.e. introduce time in the Drake formula in order to obtain something like N(t)) and a first standard error measure.

  11. Geomechanical Parameters in Fracturing Process of Layered Rocks

    NASA Astrophysics Data System (ADS)

    Mighani, S.; Sondergeld, C. H.; Rai, C. S.

    2013-12-01

    Hydraulic fracturing is crucial to geothermal and hydrocarbon recovery. Predicting performance based on rock characteristics (micro and macro) is essential to effective stimulation. We studied two extreme rock types: 1) Lyons sandstone, a brittle, low porosity, low permeability, weakly anisotropic material and 2) pyrophyllite, a strongly anisotropic metamorphic rock similar chemically and mechanically to shale, having extremely low porosity and permeability. Mineralogy, porosity, permeability, mercury capillary pressure, grain size, μ-CT imaging and elastic anisotropy analysis describe these rocks. Brazilian disk tests were carried to observe the fracture initiation and propagation under tension. Fracture propagation velocity is measured using a high speed digital camera. Strain gauges and acoustic emission (AE) sensors recorded deformation leading to and during failure. SEM imaging and surface profilometry were used to study the post-failure fracture systems and failed surface topology. The fracture process zone (FPZ) is mapped and evaluated using a mosaic of stitched SEM images. The fracture permeability was measured as a function of effective stress and compared to fracture permeability models. The effect of anisotropy on fracturing (Mode I and Mode II fractures) was also investigated rotating the fabric direction of the tested disks relative to the loading axis through increments of 15 degrees. Results indicate differences in fracturing process of these two rock types. Pyrophyllite displays a localized ductile behavior in the process zone resulting in a narrower fracture with a higher propagation velocity and far less AE activity. Pyrophyllite shows 70 % higher tensile strength compared to Lyons sandstone even though it becomes ductile at much lower pressures. The sandstone shows a wide brittle fracture with larger FPZ and better permeability at elevated effective pressures. The greater number of AE activity associated with higher energy events confirms the statistical analysis of microcracks formation inferred from SEM mosaics. The brittleness leads also to the dependence of failure on fabric dependent tensile strength. We observe twice as much Mode II fracturing (layer activation) at lower stress levels for Lyons sandstone. The rock microstructure, lamination, and brittleness control the break down pressure. They also influence the FPZ and laminations reactivation which affect the fracture conductivity and stimulated reservoir volume (SRV).

  12. Parallel investigation of double forged pure tungsten samples irradiated in three DPF devices

    NASA Astrophysics Data System (ADS)

    Gribkov, V. A.; Paduch, M.; Zielinska, E.; Laas, T.; Shirokova, V.; Väli, B.; Paju, J.; Pimenov, V. N.; Demina, E. V.; Latyshev, S. V.; Niemela, J.; Crespo, M.-L.; Cicuttin, A.; Talab, A. A.; Pokatilov, A.; Parker, M.

    2015-08-01

    The double forged pure tungsten (W) samples (supplied by IAEA CRP from the FZJ team in Juelich, Germany) were irradiated in DPF (dense plasma focus) devices PF-12, "Bora" and PF-1000 by hot plasma and fast ion streams. We have used the following analytical methods: microscopy (optical and scanning electron), X-ray photoelectron spectroscopy, electrical conductivity and microroughness measurements. The damage dependence of the tungsten grades on irradiation conditions and power flux densities of irradiation processes is discussed.

  13. Rotary forming - A new insight on producing near net shape forgings from conventional and advanced materials

    NASA Astrophysics Data System (ADS)

    Pregowski, Jerzy

    The paper discusses theoretical and practical aspects of rotary forming processes, including rotary cold and warm forging, rotary cold repressing, and powder rotary compaction, and presents a comparative analysis of plastic deformation effects between conventional (uniaxial) and rotary forming method. Data obtained with different powder metallurgy (P/M) materials are used to demonstrate the great potential of this method, in particular, when used for advanced materials, P/M metals and nonmetals. Examples of technology applications are presented.

  14. Texture Development During Equal Channel Angular Forging of BCC Metals

    SciTech Connect

    Agnew, S.R.

    1999-08-08

    Equal channel angular forging (ECAF) has been proposed as a severe plastic deformation technique for processing metals, alloys, and composites [e.g. Segal, 1995] (Fig. 1). The technique offers two capabilities of practical interest: a high degree of strain can be introduced with no change in the cross-sectional dimensions of the work-piece, hence, even greater strains can be introduced by re-inserting the work-piece for further deformation during subsequent passes through the ECAF die. Additionally, the deformation is accomplished by simple shear (like torsion of a short tube) on a plane whose orientation, with respect to prior deformations, can be controlled by varying the processing route. There is a nomenclature that has developed in the literature for the typical processing routes: A: no rotations; B{sub A}: 90 degrees CW (clockwise), 90 degrees CCW (counterclockwise), 9O degrees CW, 90 degrees CCW...; Bc: 90 degrees CW, 90 degrees CW, 90 degrees CW...; and C: 180 degrees, 18 0 degrees.... The impact of processing route on the subsequent microstructure [Ferasse, Segal, Hartwig and Goforth, 1997; Iwahashi, Horita, Nemoto and Langdon, 1996] and texture [Gibbs, Hartwig, Cornwell, Goforth and Payzant, 1998] has been the subject of numerous experimental studies.

  15. View facing east of top of quarry wall with forge ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View facing east of top of quarry wall with forge site in foreground - Granite Hill Plantation, Quarry No. 4, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  16. DETAIL VIEW OF BLACKSMITH'S FORGE AND WORK AREA ON WEST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF BLACKSMITH'S FORGE AND WORK AREA ON WEST SIDE OF UPPER TRAM TERMINAL, LOOKING EAST. FORGE IS IN FOREGROUND, WITH THE ANVIL BLOCK JUST TO THE RIGHT AND BEHIND IT. A TRAM CAR IS UPSIDE DOWN TO THE LEFT OF THE FORGE. THE PIPE GOING INTO THE FORGE ON THE RIGHT CARRIED COMPRESSED AIR TO BLOW THE COALS. AT CENTER RIGHT ON THE TRAM TERMINAL ARE THE OPENING AND CLOSING MECHANISMS FOR THE ORE BUCKETS. AT CENTER LEFT IS A BRAKE WHEEL. THE ANCHOR POINTS FOR THE STATIONARY TRAM CABLES ARE JUST BELOW THIS WHEEL. THE FRONT END OF THE TERMINAL IS JUST OFF FRAME ON THE RIGHT. - Keane Wonder Mine, Park Route 4 (Daylight Pass Cutoff), Death Valley Junction, Inyo County, CA

  17. View northeast of tooling for forging marine hardware in blacksmith ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View northeast of tooling for forging marine hardware in blacksmith shop, east side of building 57. - Naval Base Philadelphia-Philadelphia Naval Shipyard, Structure Shop, League Island, Philadelphia, Philadelphia County, PA

  18. 6. NORTH END OF MACHINE SHOP. FORGE SHOP (HAER No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. NORTH END OF MACHINE SHOP. FORGE SHOP (HAER No. CA-326-K) ON LEFT, FORD PLANT IN DISTANCE, NE BY 60. - Rosie the Riveter National Historical Park, Machine Shop, 1311 Canal Boulevard, Richmond, Contra Costa County, CA

  19. Critical current densities in Bi-2223 sinter forgings.

    SciTech Connect

    Balachandran, U.; Fisher, B. L.; Goretta, K. C.; Harris, N. C.; Murayama, N.

    1999-07-23

    (Bi,Pb){sub 2}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} (Bi-2223) bars, prepared by sinter forging, exhibited good phase purity and strong textures with the c axes of the Bi-2223 grains parallel to the forging direction. The initial zero-field critical current density (J{sub c}) of the bars was 10{sup 3} A/cm{sup 2}, but because the forged bars were uncoated, this value decreased with repeated thermal cycling. J{sub c} as a function of applied magnetic field magnitude and direction roughly followed the dependencies exhibited by Ag-sheathed Bi-2223 tapes, but the forged bars were more strongly dependent on field strength and less strongly dependent on field angle.

  20. Optimization of process parameters for the manufacturing of rocket casings: A study using processing maps

    NASA Astrophysics Data System (ADS)

    Avadhani, G. S.

    2003-12-01

    Maraging steels possess ultrahigh strength combined with ductility and toughness and could be easily fabricated and heat-treated. Bulk metalworking of maraging steels is an important step in the component manufacture. To optimize the hot-working parameters (temperature and strain rate) for the ring rolling process of maraging steel used for the manufacture of rocket casings, a systematic study was conducted to characterize the hot working behavior by developing processing maps for γ-iron and an indigenous 250 grade maraging steel. The hot deformation behavior of binary alloys of iron with Ni, Co, and Mo, which are major constituents of maraging steel, is also studied. Results from the investigation suggest that all the materials tested exhibit a domain of dynamic recrystallization (DRX). From the instability maps, it was revealed that strain rates above 10 s-1 are not suitable for hot working of these materials. An important result from the stress-strain behavior is that while Co strengthens γ-iron, Ni and Mo cause flow softening. Temperatures around 1125 °C and strain rate range between 0.001 and 0.1 s-1 are suitable for the hot working of maraging steel in the DRX domain. Also, higher strain rates may be used in the meta-dynamic recrystallization domain above 1075 °C for high strain rate applications such as ring rolling. The microstructural mechanisms identified from the processing maps along with grain size analyses and hot ductility measurements could be used to design hot-working schedules for maraging steel.

  1. Forging the future: the public health imperative.

    PubMed Central

    Allukian, M

    1993-01-01

    During the 1980s, national policy promoted military expenditures and downsized domestic programs. These priorities, along with tax reform and deregulation, created a "domestic gulf crisis" with a new wave of vulnerable populations--poor children, the homeless, the elderly, and the uninsured. Our lack of a national health program compounds the problem. The 1990s will be a decade of change and challenge. To forge a healthier and stronger future for our nation, we must implement five public health imperatives: (1) We must have a national health program that is universal, comprehensive, and prevention-oriented, with built-in assurances for quality, efficiency, and a strong public health infrastructure. (2) We must have a comprehensive national health education and promotion program for all schoolchildren. (3) Women must have freedom of choice. (4) Prevention and public health must become one of our country's highest health priorities. (5) The federal government must increase its leadership, commitments, and resources to reach the goals set forth in Healthy Communities 2000 and Healthy People 2000. PMID:8484444

  2. Forging the future: the public health imperative.

    PubMed

    Allukian, M

    1993-05-01

    During the 1980s, national policy promoted military expenditures and downsized domestic programs. These priorities, along with tax reform and deregulation, created a "domestic gulf crisis" with a new wave of vulnerable populations--poor children, the homeless, the elderly, and the uninsured. Our lack of a national health program compounds the problem. The 1990s will be a decade of change and challenge. To forge a healthier and stronger future for our nation, we must implement five public health imperatives: (1) We must have a national health program that is universal, comprehensive, and prevention-oriented, with built-in assurances for quality, efficiency, and a strong public health infrastructure. (2) We must have a comprehensive national health education and promotion program for all schoolchildren. (3) Women must have freedom of choice. (4) Prevention and public health must become one of our country's highest health priorities. (5) The federal government must increase its leadership, commitments, and resources to reach the goals set forth in Healthy Communities 2000 and Healthy People 2000. PMID:8484444

  3. Quenching and Cold-Work Residual Stresses in Aluminum Hand Forgings : Contour Method Measurement and FEM Prediction

    SciTech Connect

    Prime, M. B.; Newborn, M. A.; Balog, J. A.

    2003-01-01

    The cold-compression stress relief process used to reduce the quench-induced stresses in high-strength aerospace aluminum alloy forgings does not fully relieve the stresses. This study measured and predicted the residual stress in 7050-T74 (solution heat treated, quenched, and artificially overaged) and 7050-T7452 (cold compressed prior to aging) hand forgings. The manufacturing process was simulated by finite element analysis. First, a thermal analysis simulated the quench using appropriate thermal boundary conditions and temperature dependent material properties. Second, a structural analysis used the thermal history and a temperature and strain-rate dependent constitutive model to predict the stresses after quenching. Third, the structural analysis was continued to simulate the multiple cold compressions of the stress relief process. Experimentally, the residual stresses in the forgings were mapped using the contour method, which involved cutting the forgings using wire EDM and then measuring the contour of the cut surface using a CMM. Multiple cuts were used to map different stress components. The results show a spatially periodic variation of stresses that results from the periodic nature of the cold work stress relief process. The results compare favorably with the finite element prediction of the stresses.

  4. Evolution of the Ultrasonic Inspection of Heavy Rotor Forgings Over the Last Decades

    NASA Astrophysics Data System (ADS)

    Zimmer, A.; Vrana, J.; Meiser, J.; Maximini, W.; Blaes, N.

    2010-02-01

    All types of heavy forgings that are used in energy machine industry, rotor shafts as well as discs, retaining rings or tie bolts are subject to extensive nondestructive inspections before they are delivered to the customer. Due to the availability of the parts in simple shapes, these forgings are very well suited for full volmetric inspections using ultrasound. In the beginning, these inspections were carried out manually, using straight beam probes and analogue equipment. Higher requirements in reliability, efficiency, safety and power output in the machines have lead to higher requirements for the ultrasonic inspection in the form of more scanning directions, higher sensitivity demands and improved documentation means. This and the increasing use of high alloy materials for ever growing parts, increase the need for more and more sophisticated methods for testing the forgings. Angle scans and sizing technologies like DGS have been implemented, and for more than 15 years now, mechanized and automated inspections have gained importance since they allow better documentation as well as easier evaluation of the recorded data using different views (B- C- or D-Scans), projections or tomography views. The latest major development has been the availability of phased array probes to increase the flexibility of the inspection systems. Many results of the ongoing research in ultrasonic's have not been implemented yet. Today's availability of fast computers, large and fast data storages allows saving RF inspection data and applying sophisticated signal processing methods. For example linear diffraction tomography methods like SAFT offer tools for 3D reconstruction of inspection data, simplifying sizing and locating of defects as well as for improving signal to noise ratios. While such methods are already applied in medical ultrasonic's, they are still to be implemented in the steel industry. This paper describes the development of the ultrasonic inspection of heavy forgings from the beginning up to today at the example of Saarschmiede GmbH explains the difficulties in implementing changes and gives an outlook over the current progression.

  5. Cavitation and failure during hot forging of Ti-6Al-4V

    SciTech Connect

    Semiatin, S.L.; Goetz, R.L.; Seetharaman, V.; Shell, E.B.; Ghosh, A.K.

    1999-05-01

    The occurrence of cavity initiation and gross, free-surface fracture during subtransus hot pancake forging of Ti-6Al-4V with a transformed beta (colony) microstructure was established. Cavity initiation mechanisms were one of two distinct types. At temperatures approximately 75 C or more below the beta transus temperature (T{sub {beta}}), cavity initiation occurred at relatively low strains in the beta phase lying between the grain-boundary alpha phase and the lamellar colonies. By contrast, at temperatures near the transus (i.e., T {approx} T{sub {beta}} {minus} 25 C), cavity initiation occurred at much larger strains as a result of microfracture of partially-to-fully globularized alpha phase. Finite element method (FEM) modeling of the pancake forging process revealed that secondary tensile stresses were used to correlate both the cavity initiation and the gross free-surface fracture results to previous observations from uniaxial hot tension tests in which identical damage mechanisms had been observed. The tensile work criterion of Cockcroft and Latham (C + L) gave moderately good (quantitative) correlation between the forging and uniaxial tension behaviors. An alternate comparison based on the Rice and Tracey cavity growth model gave reasonable predictions of free-surface fracture but tended to overestimate the incidence of subsurface cavity initiation.

  6. An Advanced User Interface Approach for Complex Parameter Study Process Specification in the Information Power Grid

    NASA Technical Reports Server (NTRS)

    Yarrow, Maurice; McCann, Karen M.; Biswas, Rupak; VanderWijngaart, Rob; Yan, Jerry C. (Technical Monitor)

    2000-01-01

    The creation of parameter study suites has recently become a more challenging problem as the parameter studies have now become multi-tiered and the computational environment has become a supercomputer grid. The parameter spaces are vast, the individual problem sizes are getting larger, and researchers are now seeking to combine several successive stages of parameterization and computation. Simultaneously, grid-based computing offers great resource opportunity but at the expense of great difficulty of use. We present an approach to this problem which stresses intuitive visual design tools for parameter study creation and complex process specification, and also offers programming-free access to grid-based supercomputer resources and process automation.

  7. T3PS v1.0: Tool for Parallel Processing in Parameter Scans

    NASA Astrophysics Data System (ADS)

    Maurer, Vinzenz

    2016-01-01

    T3PS is a program that can be used to quickly design and perform parameter scans while easily taking advantage of the multi-core architecture of current processors. It takes an easy to read and write parameter scan definition file format as input. Based on the parameter ranges and other options contained therein, it distributes the calculation of the parameter space over multiple processes and possibly computers. The derived data is saved in a plain text file format readable by most plotting software. The supported scanning strategies include: grid scan, random scan, Markov Chain Monte Carlo, numerical optimization. Several example parameter scans are shown and compared with results in the literature.

  8. Camera calibration method for dimensional measurement of heavy forging in large scale

    NASA Astrophysics Data System (ADS)

    Liu, Bin; Hu, Chunhai; Song, Xiaoxue; Zhao, Zhenqing

    2009-07-01

    Camera calibration method plays an important role in the stereovision system to resolve the problems of dimensional measurement of heavy forging. Due to the intensive vibrating, the camera parameters must be calibrated every time after the action of the water press. This paper presents a method using the scene geometry to calibrate cameras. In the context of heavy machinery environments, the constraints which can be used are parallelism and orthogonality. These constraints lead to geometrically intuitive methods to calibrate the cameras. The huge forging equipment such as water press belongs to geometrically constrained object and insusceptible to vibrating, which gives natural prior knowledge and constraint conditions for 3-D reconstruction. The method focuses on the calibration of the extrinsic parameters which are subject to change since the effects of the workspace factors. The intrinsic parameters were calibrated in advance by an off-line method and were assumed as invariable. The results of simulation experiments demonstrate that the camera parameters could be calibrated effectively and achieve the real time need.

  9. Parameter-Level Data Flow Modeling Oriented to Product Design Process

    NASA Astrophysics Data System (ADS)

    Li, Shen; Shao, Xiao Dong; Zhang, Zhi Hua; Ge, Xiao Bo

    2015-12-01

    In this paper, a method of data flow modeling for a product design process oriented to data parameter is proposed. The data parameters are defined, which are classified as the basic data parameters and complex data parameters. The mechanism of the mapping relationship between different forms of documents and some basic data parameters, and a data transmission based on parameters, are constructed. Aiming at the characteristics of the iterative design process, the parameters version mechanism including node modification and iteration information is proposed. The data parameters transmission relationships are represented by a parameters network model (PNM) based on a directed graph. Finally, through the table of data parameters mapping onto the workflow node and PNM, the data ports and data links in the data flow model are generated automatically by the program. Validation in the 15-meter-diameter S/Ka frequency band antenna design process of the “Reflector, Back frame and Center part design” data flow model shows that the method can effectively shorten the time of data flow modeling and improve the data transmission efficiency.

  10. Probabilistic parameter estimation of activated sludge processes using Markov Chain Monte Carlo.

    PubMed

    Sharifi, Soroosh; Murthy, Sudhir; Takács, Imre; Massoudieh, Arash

    2014-03-01

    One of the most important challenges in making activated sludge models (ASMs) applicable to design problems is identifying the values of its many stoichiometric and kinetic parameters. When wastewater characteristics data from full-scale biological treatment systems are used for parameter estimation, several sources of uncertainty, including uncertainty in measured data, external forcing (e.g. influent characteristics), and model structural errors influence the value of the estimated parameters. This paper presents a Bayesian hierarchical modeling framework for the probabilistic estimation of activated sludge process parameters. The method provides the joint probability density functions (JPDFs) of stoichiometric and kinetic parameters by updating prior information regarding the parameters obtained from expert knowledge and literature. The method also provides the posterior correlations between the parameters, as well as a measure of sensitivity of the different constituents with respect to the parameters. This information can be used to design experiments to provide higher information content regarding certain parameters. The method is illustrated using the ASM1 model to describe synthetically generated data from a hypothetical biological treatment system. The results indicate that data from full-scale systems can narrow down the ranges of some parameters substantially whereas the amount of information they provide regarding other parameters is small, due to either large correlations between some of the parameters or a lack of sensitivity with respect to the parameters. PMID:24384542

  11. Texture evolution in Al-Li 2195 alloy during net shape roll forging

    SciTech Connect

    Kalu, P.N.; Zhang, Lan

    1998-06-12

    The quest to manufacture low-cost, large complex structures with minimum material wastage has instigated research into near-net shape (NNS) technologies. In this paper, the microstructural and texture evolution in Al-Li 2195 alloy resulting from a specific NNS processing called roll forging was evaluated. The processing consists of five stages and combines conventional ingot conversion (stages I and II), back extrusion (stage III) and ring rolling to produce hollow cylinder (stage IV). Considerable potential exists for the property enhancement of the components produced by this processing method if a better understanding of the evolution of microstructure and texture is developed.

  12. Effects of Processing Parameters on the Forming Quality of C-Shaped Thermosetting Composite Laminates in Hot Diaphragm Forming Process

    NASA Astrophysics Data System (ADS)

    Bian, X. X.; Gu, Y. Z.; Sun, J.; Li, M.; Liu, W. P.; Zhang, Z. G.

    2013-10-01

    In this study, the effects of processing temperature and vacuum applying rate on the forming quality of C-shaped carbon fiber reinforced epoxy resin matrix composite laminates during hot diaphragm forming process were investigated. C-shaped prepreg preforms were produced using a home-made hot diaphragm forming equipment. The thickness variations of the preforms and the manufacturing defects after diaphragm forming process, including fiber wrinkling and voids, were evaluated to understand the forming mechanism. Furthermore, both interlaminar slipping friction and compaction behavior of the prepreg stacks were experimentally analyzed for showing the importance of the processing parameters. In addition, autoclave processing was used to cure the C-shaped preforms to investigate the changes of the defects before and after cure process. The results show that the C-shaped prepreg preforms with good forming quality can be achieved through increasing processing temperature and reducing vacuum applying rate, which obviously promote prepreg interlaminar slipping process. The process temperature and forming rate in hot diaphragm forming process strongly influence prepreg interply frictional force, and the maximum interlaminar frictional force can be taken as a key parameter for processing parameter optimization. Autoclave process is effective in eliminating voids in the preforms and can alleviate fiber wrinkles to a certain extent.

  13. High Temperature, Slow Strain Rate Forging of Advanced Disk Alloy ME3

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; OConnor, Kenneth

    2001-01-01

    The advanced disk alloy ME3 was designed in the HSR/EPM disk program to have extended durability at 1150 to 1250 F in large disks. This was achieved by designing a disk alloy and process producing balanced monotonic, cyclic, and time-dependent mechanical properties. combined with robust processing and manufacturing characteristics. The resulting baseline alloy, processing, and supersolvus heat treatment produces a uniform, relatively fine mean grain size of about ASTM 7, with as-large-as (ALA) grain size of about ASTM 3. There is a long term need for disks with higher rim temperature capabilities than 1250 F. This would allow higher compressor exit (T3) temperatures and allow the full utilization of advanced combustor and airfoil concepts under development. Several approaches are being studied that modify the processing and chemistry of ME3, to possibly improve high temperature properties. Promising approaches would be applied to subscale material, for screening the resulting mechanical properties at these high temperatures. n obvious path traditionally employed to improve the high temperature and time-dependent capabilities of disk alloys is to coarsen the grain size. A coarser grain size than ASTM 7 could potentially be achieved by varying the forging conditions and supersolvus heat treatment. The objective of this study was to perform forging and heat treatment experiments ("thermomechanical processing experiments") on small compression test specimens of the baseline ME3 composition, to identify a viable forging process allowing significantly coarser grain size targeted at ASTM 3-5, than that of the baseline, ASTM 7.

  14. Fatigue behavior of rolled and forged tungsten at 25°, 280° and 480 °C

    NASA Astrophysics Data System (ADS)

    Habainy, J.; Iyengar, S.; Lee, Y.; Dai, Y.

    2015-10-01

    Pure tungsten has been chosen as the target material at the European Spallation Source facility in Lund. Calculations show that the target temperature can reach 500 °C momentarily during the spallation process, leading to thermal fatigue. Target life estimations require fatigue data at different temperatures and this work focuses on generating such data for pure, unirradiated, rolled and forged tungsten in the range 25°-480 °C. For specimens oriented in the rolling direction, tensile tests at room temperature indicated Young's modulus values in the range 320-390 GPa, low levels of plasticity (<0.23%) and UTS values in the range 397 MPa (unpolished) and 705 MPa (Polished). UTS for forged specimens were around 500 MPa. Stress-controlled fatigue tests were conducted in the tensile regime, with a runout limit of 2 × 106 cycles. At 25 °C, unpolished specimens had fatigue limits of 150 MPa (rolling and transverse direction), and 175 MPa (forged). For polished specimens in the rolling direction, fatigue limits were higher at 237.5 MPa (25 °C) and 252.5 MPa (280 °C). The forged specimens showed slightly better fatigue properties and marginal cyclic hardening at 480 °C.

  15. Roles of the influential parameters in the incineration process using centrality concept of graph theory

    NASA Astrophysics Data System (ADS)

    Awatif, W. A.; Sabariah, B.; Rashid, M.; Normah, M.

    2014-06-01

    The dioxin furan is byproducts of the incineration process in which becomes a major concern to the public. In this paper, the role of the influential parameters affecting the Dioxin Furan Emission (DFE) in the incineration process was discussed. A total of seven selected incinerators in Malaysia were considered in the study. The incineration plant was categorized into the type of waste incinerated during the process, i.e. sludge and biomedical waste. Six parameters comprise of temperature, nitrogen oxide, sulphur dioxide, carbon dioxide, oxygen and moisture content were identified as the influential parameters affecting the DFE of the incineration process. Multiple Linear Regression (MLR) models were initially developed to relate the DFE and the influential parameters in each category of incinerators. These models served as the basis for the construction of the graphical models representing the interaction of the influential parameters in the process. Centrality concept was then used on these graphical models to describe the role of the parameters in the process.

  16. Optimization of image process parameters through factorial experiments using a flat panel detector

    NASA Astrophysics Data System (ADS)

    Norrman, Eva; Geijer, Håkan; Persliden, Jan

    2007-09-01

    In the optimization process of lumbar spine examinations, factorial experiments were performed addressing the question of whether the effective dose can be reduced and the image quality maintained by adjusting the image processing parameters. A 2k-factorial design was used which is a systematic and effective method of investigating the influence of many parameters on a result variable. Radiographic images of a Contrast Detail phantom were exposed using the default settings of the process parameters for lumbar spine examinations. The image was processed using different settings of the process parameters. The parameters studied were ROI density, gamma, detail contrast enhancement (DCE), noise compensation, unsharp masking and unsharp masking kernel (UMK). The images were computer analysed and an image quality figure (IQF) was calculated and used as a measurement of the image quality. The parameters with the largest influence on image quality were noise compensation, unsharp masking, unsharp masking kernel and detail contrast enhancement. There was an interaction between unsharp masking and kernel indicating that increasing the unsharp masking improved the image quality when combined with a large kernel size. Combined with a small kernel size however the unsharp masking had a deteriorating effect. Performing a factorial experiment gave an overview of how the image quality was influenced by image processing. By adjusting the level of noise compensation, unsharp masking and kernel, the IQF was improved to a 30% lower effective dose.

  17. Advanced rotor forgings for high-temperature steam turbines. Volume 2. Mechanical property evaluation. Final report. [CrMoV steels

    SciTech Connect

    Swaminathan, V.P.; Landes, J.D.

    1986-05-01

    Three advanced steel-melting processes - low-sulfur vacuum silicon deoxidation, electroslag remelting, and vacuum carbon deoxidation (VCD) - were applied to produce three CrMoV (ASTM A470, Class 8) steel forgings for steam turbine application. Ingots weighing about 100 t each were produced using these three processes, and rotors were forged with final weights of about 30 t each. Compared to the conventionally produced forgings, the advanced technology forgings show better tensile ductility and better uniformity along the radial and longitudinal directions. Charpy upper-shelf energy shows about 40% improvement, and no temper embrittlement was found using step-cooled and isothermal-aging treatments. Significant improvement in fracture toughness (K/sub IC/ and J/sub IC/) is realized for these forgings. Low-cycle fatigue life is better at high temperatures because of the absence of nonmetallic inclusions. Creep strength shows slight improvement. However, creep ductility is improved, probably because of low residual elements. The VCD forgings show excellent creep ductility, even with long lives. Both the toughness and creep properties are equal to or better than those of oil-quenched rotors produced by European practices. These improvements are attributed to cleaner steel, better control of ingot solidification, low residual elements (especially very low sulfur content), and the associated reduction of nonmetallic inclusions. These three rotors have been placed in service in three operating power plants in units rated at 520 MW each. Volume 1 of this report covers ingot and forging production, and volume 2 covers mechanical property evaluation. 40 refs., 84 figs., 15 tabs.

  18. Modelling of Viscoplastic Behaviour of IN718 Under Hot Forging Conditions

    SciTech Connect

    Lin, Y. P.; Lin, J.; Dean, T. A.; Brown, P. D.

    2007-04-07

    The mechanical properties of IN718 are directly related to microstructure such as grain size and the hardening mechanisms, which are effective during thermomechanical processing and subsequent heat treatment. In this study a set of unified viscoplastic constitutive equations were determined for IN718 from experimental data of hot forging conditions. Techniques were developed to analyse the reliability and consistency of the experimental data derived from different previous publications. In addition to viscoplastic flow of the material, the determined material model can be used to predict the evolution of dislocations, recrystallisation and grain size occurring during thermomechanical processing.

  19. Looking west inside of the machine/forge shop at chargin door ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking west inside of the machine/forge shop at chargin door of the forging furnace. - U.S. Steel Edgar Thomson Works, Auxiliary Buildings & Shops, Along Monongahela River, Braddock, Allegheny County, PA

  20. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  1. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  2. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to...

  3. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  4. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to discharges...

  5. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  6. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to...

  7. 77 FR 14445 - Application for a License To Export Steel Forging

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-09

    ... FR 49139 (Aug. 28, 2007). Information about filing electronically is available on the NRC's public... COMMISSION Application for a License To Export Steel Forging Pursuant to 10 CFR 110.70(b) ``Public Notice of... Spain. December 15, 2011 head steel head steel February 7, 2012 forging. forging will be XR175...

  8. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to discharges...

  9. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  10. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to...

  11. Effect of spray drying processing parameters on the insecticidal activity of two encapsulated formulations of baculovirus

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The aim of this work was to evaluate the effect of spray dryer processing parameters on the process yield and insecticidal activity of baculovirus to support the development of this beneficial group of microbes as biopesticides. For each of two baculoviruses [granulovirus (GV) from Pieris rapae (L....

  12. Multi-Response Optimization of Process Parameters for Low-Pressure Cold Spray Coating Process Using Taguchi and Utility Concept

    NASA Astrophysics Data System (ADS)

    Goyal, Tarun; Sidhu, T. S.; Walia, R. S.

    2014-01-01

    Most of the existing multi-response optimization approaches focus on the subjective and practical know-how of the process. As a result, some confusion and uncertainty are introduced in the overall decision-making process. In this work, an approach based on a Utility theory and Taguchi quality loss function has been applied to the process parameters for low-pressure cold spray process deposition of copper coatings, for simultaneous optimization of more than one response characteristics. In the present paper, two potential response parameters, i.e., coating thickness and coating density, have been selected. Utility values based on these response parameters have been analyzed for optimization using the Taguchi approach. The selected input parameters of powder feeding arrangement, substrate material, air stagnation pressure, air stagnation temperature, and stand-off distance significantly improve the Utility function (raw data) comprising quality characteristics (coating thickness and coating density). The percentage contribution of the parameters to achieve a higher value of Utility function is substrate material (50.03%), stand-off distance (28.87%), air stagnation pressure (6.41%), powder feeding arrangement (4.68%), and air stagnation temperature (2.64%).

  13. Effects of the Deslagging Process on some Physicochemical Parameters of Honey

    PubMed Central

    Ranjbar, Ali Mohammad; Sadeghpour, Omid; Khanavi, Mahnaz; Shams Ardekani, Mohammad Reza; Moloudian, Hamid; Hajimahmoodi, Mannan

    2015-01-01

    Some physicochemical parameters of honey have been introduced by the International Honey Commission to evaluate its quality and origin but processes such as heating and filtering can affect these parameters. In traditional Iranian medicine, deslagging process involves boiling honey in an equal volume of water and removing the slag formed during process. The aim of this study was to determine the effects of deslagging process on parameters of color intensity, diastase evaluation, electrical conductivity, pH, free acidity, refractive index, hydroxy methyl furfural (HMF), proline and water contents according to the International Honey Committee (IHC) standards. The results showed that deslagged honey was significantly different from control honey in terms of color intensity, pH, diastase number, HMF and proline content. It can be concluded that the new standards are needed to regulate deslagged honey. PMID:25901175

  14. Effects of the Deslagging Process on some Physicochemical Parameters of Honey.

    PubMed

    Ranjbar, Ali Mohammad; Sadeghpour, Omid; Khanavi, Mahnaz; Shams Ardekani, Mohammad Reza; Moloudian, Hamid; Hajimahmoodi, Mannan

    2015-01-01

    Some physicochemical parameters of honey have been introduced by the International Honey Commission to evaluate its quality and origin but processes such as heating and filtering can affect these parameters. In traditional Iranian medicine, deslagging process involves boiling honey in an equal volume of water and removing the slag formed during process. The aim of this study was to determine the effects of deslagging process on parameters of color intensity, diastase evaluation, electrical conductivity, pH, free acidity, refractive index, hydroxy methyl furfural (HMF), proline and water contents according to the International Honey Committee (IHC) standards. The results showed that deslagged honey was significantly different from control honey in terms of color intensity, pH, diastase number, HMF and proline content. It can be concluded that the new standards are needed to regulate deslagged honey. PMID:25901175

  15. Electronic Portfolios in Teacher Education: Forging a Middle Ground

    ERIC Educational Resources Information Center

    Strudler, Neal; Wetzel, Keith

    2012-01-01

    At a time when implementation of electronic portfolios (EPs) is expanding, the issues of clarifying their purposes continue to plague teacher education programs. Are student-centered uses of EPs compatible with program assessment and accreditation efforts? Is this an either/or situation, or can a productive middle ground be forged? This article…

  16. Family Health and Financial Literacy--Forging the Connection

    ERIC Educational Resources Information Center

    Braun, Bonnie; Kim, Jinhee; Anderson, Elaine A.

    2009-01-01

    Families are at-risk of or experiencing a diminished quality of living and life in current economic times and difficult decisions are required. Health and financial literacy are the basis for wise personal and public decision making. Family and consumer sciences (FCS) professionals can forge connections between health and financial literacy to

  17. The Valley Forge Encampment: Epic on the Schuylkill.

    ERIC Educational Resources Information Center

    Trussell, John B. B., Jr.

    Valley Forge, outside Philadelphia (Pennsylvania), has long been recognized as the site of a great victory of the human spirit. Eleven thousand men including Blacks and Indians resided there during the winter of 1777-78 and triumphed over cold, starvation, nakedness, disease, and uncertainty. The encampment site was unprepared for the tattered,…

  18. 16. Forge building and fuel storage shed from the southwest, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. Forge building and fuel storage shed from the southwest, c.1918 Photocopied from a photograph in the collection of William F. Applegate, 43 Grandview Avenue, Wallingford, Connecticut. - Eli Whitney Armory, West of Whitney Avenue, Armory Street Vicinity, Hamden, New Haven County, CT

  19. The Valley Forge Encampment: Epic on the Schuylkill.

    ERIC Educational Resources Information Center

    Trussell, John B. B., Jr.

    Valley Forge, outside Philadelphia (Pennsylvania), has long been recognized as the site of a great victory of the human spirit. Eleven thousand men including Blacks and Indians resided there during the winter of 1777-78 and triumphed over cold, starvation, nakedness, disease, and uncertainty. The encampment site was unprepared for the tattered,

  20. Forging Consensus for Implementing Youth Socialization Policy in Northwest China

    ERIC Educational Resources Information Center

    Fairbrother, Gregory P.

    2011-01-01

    The goal of this article is to examine how the provincial education media in China play a role of forging consensus among local actors responsible for the implementation of new centrally-promulgated youth socialization policy. In doing so, it also explores the tension among three of the Chinese state's claims to legitimacy: economic development,…

  1. Family Health and Financial Literacy--Forging the Connection

    ERIC Educational Resources Information Center

    Braun, Bonnie; Kim, Jinhee; Anderson, Elaine A.

    2009-01-01

    Families are at-risk of or experiencing a diminished quality of living and life in current economic times and difficult decisions are required. Health and financial literacy are the basis for wise personal and public decision making. Family and consumer sciences (FCS) professionals can forge connections between health and financial literacy to…

  2. Forging an Identity over the Life-Course

    ERIC Educational Resources Information Center

    Spiteri, Damian

    2009-01-01

    Using a social constructionist approach, this study explores the self-perceptions of young men who, when at school, were classed as boys with social, emotional and behavioural difficulties (SEBD). The aim is to understand how these perceptions were forged throughout the young men's life-courses resulting in changing self-identities. The study also…

  3. On selecting a prior for the precision parameter of Dirichlet process mixture models

    USGS Publications Warehouse

    Dorazio, R.M.

    2009-01-01

    In hierarchical mixture models the Dirichlet process is used to specify latent patterns of heterogeneity, particularly when the distribution of latent parameters is thought to be clustered (multimodal). The parameters of a Dirichlet process include a precision parameter ?? and a base probability measure G0. In problems where ?? is unknown and must be estimated, inferences about the level of clustering can be sensitive to the choice of prior assumed for ??. In this paper an approach is developed for computing a prior for the precision parameter ?? that can be used in the presence or absence of prior information about the level of clustering. This approach is illustrated in an analysis of counts of stream fishes. The results of this fully Bayesian analysis are compared with an empirical Bayes analysis of the same data and with a Bayesian analysis based on an alternative commonly used prior.

  4. Cellular scanning strategy for selective laser melting: Generating reliable, optimized scanning paths and processing parameters

    NASA Astrophysics Data System (ADS)

    Mohanty, Sankhya; Hattel, Jesper H.

    2015-03-01

    Selective laser melting is yet to become a standardized industrial manufacturing technique. The process continues to suffer from defects such as distortions, residual stresses, localized deformations and warpage caused primarily due to the localized heating, rapid cooling and high temperature gradients that occur during the process. While process monitoring and control of selective laser melting is an active area of research, establishing the reliability and robustness of the process still remains a challenge. In this paper, a methodology for generating reliable, optimized scanning paths and process parameters for selective laser melting of a standard sample is introduced. The processing of the sample is simulated by sequentially coupling a calibrated 3D pseudo-analytical thermal model with a 3D finite element mechanical model. The optimized processing parameters are subjected to a Monte Carlo method based uncertainty and reliability analysis. The reliability of the scanning paths are established using cumulative probability distribution functions for process output criteria such as sample density, thermal homogeneity, etc. A customized genetic algorithm is used along with the simulation model to generate optimized cellular scanning strategies and processing parameters, with an objective of reducing thermal asymmetries and mechanical deformations. The optimized scanning strategies are used for selective laser melting of the standard samples, and experimental and numerical results are compared.

  5. Detection of dominant modelled nitrate processes with a high temporally resolved parameter sensitivity analysis

    NASA Astrophysics Data System (ADS)

    Haas, Marcelo; Guse, Björn; Pfannerstill, Matthias; Fohrer, Nicola

    2015-04-01

    The river systems in the catchment are impacted by nutrient inputs from different sources of the landscape. The input of nitrate from agricultural areas into the river systems is related to numerous processes which occur simultaneously and influence each other permanently. These complex nitrate processes are represented in eco-hydrological models. To obtain reliable future predictions of nitrate concentrations in rivers, the nitrogen cycle needs to be reproduced accurately in these models. For complex research questions dealing with nitrate impacts, it is thus essential to better understand the nitrate process dynamics in models and to reduce the uncertainties in water quality predictions. This study aims to improve the understanding of nitrate process dynamics by using a temporal parameter sensitivity analysis, which is applied on an eco-hydrological model. With this method, the dominant model parameters are detected for each day. Thus, by deriving temporal variations in dominant model parameters, the nitrate process dynamic is investigated for phases with different conditions for nitrate transport and transformations. The results show that the sensitivity of different nitrate parameters varies temporally. These temporal dynamics in dominant parameters are explained by temporal variations in nitrate transport and plant uptake processes. An extended view on the dynamics of the temporal parameter sensitivity is obtained by analysing different modelled runoff components and nitrate pathways. Thereby, the interpretation of seasonal variations in dominant nitrate pathways is assisted and a better understanding of the role of nitrate in the environment is achieved. We conclude that this method improves the reliability of modelled nitrate processes. In this way, a better basis for recent and future scenarios of nitrate loads management is provided.

  6. Correlation of Process Parameters and Part Properties in Laser Sintering using Response Surface Modeling

    NASA Astrophysics Data System (ADS)

    Wegner, Andreas; Witt, Gerd

    Due to the advancements during the last decade, the laser sintering process has achieved a high technical level, allowing for Rapid Manufacturing in some applications. However, processes still show poor repeatability of part quality, process interruptions or defective parts. The knowledge needed to avoid such problems is still insufficient. Literature provides only few detailed correlations between process parameters and part properties. Therefore, an approach using response surface methodology was chosen to correlate part properties with main influencing factors. Aim of the analyses was to predict and to improve part properties based on an enhanced process understanding.

  7. UCMS - A new signal parameter measurement system using digital signal processing techniques. [User Constraint Measurement System

    NASA Technical Reports Server (NTRS)

    Choi, H. J.; Su, Y. T.

    1986-01-01

    The User Constraint Measurement System (UCMS) is a hardware/software package developed by NASA Goddard to measure the signal parameter constraints of the user transponder in the TDRSS environment by means of an all-digital signal sampling technique. An account is presently given of the features of UCMS design and of its performance capabilities and applications; attention is given to such important aspects of the system as RF interface parameter definitions, hardware minimization, the emphasis on offline software signal processing, and end-to-end link performance. Applications to the measurement of other signal parameters are also discussed.

  8. Nonadherence to the isochrony principle in forged signatures.

    PubMed

    Caligiuri, Michael P; Mohammed, Linton A; Found, Bryan; Rogers, Doug

    2012-11-30

    Highly programmed skilled movements are executed in such a way that their kinematic features adhere to certain rules referred to as minimization principles. One such principle is the isochrony principle, which states that the duration of voluntary movement remains approximately constant across a range of movement distances; that is, movement duration is independent of movement extent. The concept of isochrony suggests that some information stored in the motor program is constant, thus reducing the storage demands of the program. The aim of the present study was to examine whether forged signatures can be distinguished from genuine signatures on the basis of isochrony kinematics. Sixty writers were asked to write their own signatures and to forge model signatures representing three different writing styles: text-based, stylized, and mixed. All signatures were digitized to enable high precision dynamic analyses of stroke kinematics. Vertical stroke duration and absolute amplitude were measured for each pen stroke of the signatures using MovAlyzeR(®) software. Slope coefficients derived from simple regression models of the relationship between stroke duration and amplitude served as our measure of isochrony. The slope coefficient reflects the degree to which stroke duration increases in relation to stroke amplitude. Higher coefficients indicate greater increases in stroke duration for a given stroke amplitude and thus violate the isochrony principle. We hypothesized that the duration-amplitude coefficients for forged signatures would be significantly greater than for genuine signatures suggesting non-adherence to the isochrony principle. Results indicated that regardless of the style of the writer, genuine signatures were associated with low slope coefficients Pen strokes forming forged signatures had significantly greater duration-amplitude slope coefficients than genuine signatures. These findings suggest that when forging signatures, writers execute pen movements having steeper duration-amplitude relationships than for genuine signatures. PMID:23084659

  9. Mammalian cell culture process for monoclonal antibody production: nonlinear modelling and parameter estimation.

    PubMed

    Selişteanu, Dan; Șendrescu, Dorin; Georgeanu, Vlad; Roman, Monica

    2015-01-01

    Monoclonal antibodies (mAbs) are at present one of the fastest growing products of pharmaceutical industry, with widespread applications in biochemistry, biology, and medicine. The operation of mAbs production processes is predominantly based on empirical knowledge, the improvements being achieved by using trial-and-error experiments and precedent practices. The nonlinearity of these processes and the absence of suitable instrumentation require an enhanced modelling effort and modern kinetic parameter estimation strategies. The present work is dedicated to nonlinear dynamic modelling and parameter estimation for a mammalian cell culture process used for mAb production. By using a dynamical model of such kind of processes, an optimization-based technique for estimation of kinetic parameters in the model of mammalian cell culture process is developed. The estimation is achieved as a result of minimizing an error function by a particle swarm optimization (PSO) algorithm. The proposed estimation approach is analyzed in this work by using a particular model of mammalian cell culture, as a case study, but is generic for this class of bioprocesses. The presented case study shows that the proposed parameter estimation technique provides a more accurate simulation of the experimentally observed process behaviour than reported in previous studies. PMID:25685797

  10. Mammalian Cell Culture Process for Monoclonal Antibody Production: Nonlinear Modelling and Parameter Estimation

    PubMed Central

    Selişteanu, Dan; Șendrescu, Dorin; Georgeanu, Vlad

    2015-01-01

    Monoclonal antibodies (mAbs) are at present one of the fastest growing products of pharmaceutical industry, with widespread applications in biochemistry, biology, and medicine. The operation of mAbs production processes is predominantly based on empirical knowledge, the improvements being achieved by using trial-and-error experiments and precedent practices. The nonlinearity of these processes and the absence of suitable instrumentation require an enhanced modelling effort and modern kinetic parameter estimation strategies. The present work is dedicated to nonlinear dynamic modelling and parameter estimation for a mammalian cell culture process used for mAb production. By using a dynamical model of such kind of processes, an optimization-based technique for estimation of kinetic parameters in the model of mammalian cell culture process is developed. The estimation is achieved as a result of minimizing an error function by a particle swarm optimization (PSO) algorithm. The proposed estimation approach is analyzed in this work by using a particular model of mammalian cell culture, as a case study, but is generic for this class of bioprocesses. The presented case study shows that the proposed parameter estimation technique provides a more accurate simulation of the experimentally observed process behaviour than reported in previous studies. PMID:25685797

  11. Process parameter dependent growth phenomena of naproxen nanosuspension manufactured by wet media milling.

    PubMed

    Bitterlich, A; Laabs, C; Krautstrunk, I; Dengler, M; Juhnke, M; Grandeury, A; Bunjes, H; Kwade, A

    2015-05-01

    The production of nanosuspensions has proved to be an effective method for overcoming bioavailability challenges of poorly water soluble drugs. Wet milling in stirred media mills and planetary ball mills has become an established top-down-method for producing such drug nanosuspensions. The quality of the resulting nanosuspension is determined by the stability against agglomeration on the one hand, and the process parameters of the mill on the other hand. In order to understand the occurring dependencies, a detailed screening study, not only on adequate stabilizers, but also on their optimum concentration was carried out for the active pharmaceutical ingredient (API) naproxen in a planetary ball mill. The type and concentration of the stabilizer had a pronounced influence on the minimum particle size obtained. With the best formulation the influence of the relevant process parameters on product quality was investigated to determine the grinding limit of naproxen. Besides the well known phenomenon of particle agglomeration, actual naproxen crystal growth and morphology alterations occurred during the process which has not been observed before. It was shown that, by adjusting the process parameters, those effects could be reduced or eliminated. Thus, besides real grinding and agglomeration a process parameter dependent ripening of the naproxen particles was identified to be a concurrent effect during the naproxen fine grinding process. PMID:25766272

  12. Effect of chromium and manganese nitride alloying on the evolution of the fine structure in powder hot-forged steels

    NASA Astrophysics Data System (ADS)

    Mamonova, A. A.; Baglyuk, G. A.; Kurovskii, V. Ya.

    2015-06-01

    The effect of alloying with chromium and manganese nitrides is studied on a fine crystal structure of powder iron produced by hot forging. The features of the fine structure and the phase composition are found to strongly depend on the kind of alloying nitrides. It has been shown that the introduction of both nitrides in the initial composition of powder mixture causes an increase in the lattice parameter of a matrix, its defectiveness, and the dislocation density, which results in an increase in the hardness of steel alloyed with nitrides. The defectiveness of the matrix crystal lattice, the dislocation density, and the hardness of hot-forged steels are slightly higher when manganese nitride is used as a nitrogen-bearing additive.

  13. Statistical analysis of process parameters to eliminate hot cracking of fiber laser welded aluminum alloy

    NASA Astrophysics Data System (ADS)

    Wang, Jin; Wang, Hui-Ping; Wang, Xiaojie; Cui, Haichao; Lu, Fenggui

    2015-03-01

    This paper investigates hot cracking rate in Al fiber laser welding under various process conditions and performs corresponding process optimization. First, effects of welding process parameters such as distance between welding center line and its closest trim edge, laser power and welding speed on hot cracking rate were investigated experimentally with response surface methodology (RSM). The hot cracking rate in the paper is defined as ratio of hot cracking length over the total weld seam length. Based on the experimental results following Box-Behnken design, a prediction model for the hot cracking rate was developed using a second order polynomial function considering only two factor interaction. The initial prediction result indicated that the established model could predict the hot cracking rate adequately within the range of welding parameters being used. The model was then used to optimize welding parameters to achieve cracking-free welds.

  14. The effects of process parameters on injection-molded PZT ceramics part fabrication- compounding process rheology.

    SciTech Connect

    Halbleib, Laura L.; Yang, Pin; Mondy, Lisa Ann; Burns, George Robert

    2005-05-01

    Solid solutions of lead-based perovskites are the backbone materials of the piezoelectric components for transducer, actuator, and resonator applications. These components, typically small in size, are fabricated from large sintered ceramic slugs using grinding and lapping processes. These operations increase manufacturing costs and produce a large hazardous waste stream, especially when component size decreases. To reduce costs and hazardous wastes associated with the production of these components, an injection molding technique is being investigated to replace the machining processes. The first step in the new technique is to compound an organic carrier with a ceramic powder. The organic carrier is a thermoplastic based system composed of a main carrier, a binder, and a surfactant. Understanding the rheology of the compounded material is necessary to minimize the creation of defects such as voids or cavities during the injection-molding process. An experiment was performed to model the effects of changes in the composition and processing of the material on the rheological behavior. Factors studied included: the surfactant of the organic carrier system, the solid loading of the compounded material, and compounding time. The effects of these factors on the viscosity of the material were investigated.

  15. Intelligent Modeling Combining Adaptive Neuro Fuzzy Inference System and Genetic Algorithm for Optimizing Welding Process Parameters

    NASA Astrophysics Data System (ADS)

    Gowtham, K. N.; Vasudevan, M.; Maduraimuthu, V.; Jayakumar, T.

    2011-04-01

    Modified 9Cr-1Mo ferritic steel is used as a structural material for steam generator components of power plants. Generally, tungsten inert gas (TIG) welding is preferred for welding of these steels in which the depth of penetration achievable during autogenous welding is limited. Therefore, activated flux TIG (A-TIG) welding, a novel welding technique, has been developed in-house to increase the depth of penetration. In modified 9Cr-1Mo steel joints produced by the A-TIG welding process, weld bead width, depth of penetration, and heat-affected zone (HAZ) width play an important role in determining the mechanical properties as well as the performance of the weld joints during service. To obtain the desired weld bead geometry and HAZ width, it becomes important to set the welding process parameters. In this work, adaptative neuro fuzzy inference system is used to develop independent models correlating the welding process parameters like current, voltage, and torch speed with weld bead shape parameters like depth of penetration, bead width, and HAZ width. Then a genetic algorithm is employed to determine the optimum A-TIG welding process parameters to obtain the desired weld bead shape parameters and HAZ width.

  16. Processing Parameters Optimization for Material Deposition Efficiency in Laser Metal Deposited Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Mahamood, Rasheedat M.; Akinlabi, Esther T.

    2015-11-01

    Ti6Al4V is an important Titanium alloy that is mostly used in many applications such as: aerospace, petrochemical and medicine. The excellent corrosion resistance property, the high strength to weight ratio and the retention of properties at high temperature makes them to be favoured in most applications. The high cost of Titanium and its alloys makes their use to be prohibitive in some applications. Ti6Al4V can be cladded on a less expensive material such as steel, thereby reducing cost and providing excellent properties. Laser Metal Deposition (LMD) process, an additive manufacturing process is capable of producing complex part directly from the 3-D CAD model of the part and it also has the capability of handling multiple materials. Processing parameters play an important role in LMD process and in order to achieve desired results at a minimum cost, then the processing parameters need to be properly controlled. This paper investigates the role of processing parameters: laser power, scanning speed, powder flow rate and gas flow rate, on the material utilization efficiency in laser metal deposited Ti6Al4V. A two-level full factorial design of experiment was used in this investigation, to be able to understand the processing parameters that are most significant as well as the interactions among these processing parameters. Four process parameters were used, each with upper and lower settings which results in a combination of sixteen experiments. The laser power settings used was 1.8 and 3 kW, the scanning speed was 0.05 and 0.1 m/s, the powder flow rate was 2 and 4 g/min and the gas flow rate was 2 and 4 l/min. The experiments were designed and analyzed using Design Expert 8 software. The software was used to generate the optimized process parameters which were found to be laser power of 3.2 kW, scanning speed of 0.06 m/s, powder flow rate of 2 g/min and gas flow rate of 3 l/min.

  17. Processing Parameters Optimization for Material Deposition Efficiency in Laser Metal Deposited Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Mahamood, Rasheedat M.; Akinlabi, Esther T.

    2016-03-01

    Ti6Al4V is an important Titanium alloy that is mostly used in many applications such as: aerospace, petrochemical and medicine. The excellent corrosion resistance property, the high strength to weight ratio and the retention of properties at high temperature makes them to be favoured in most applications. The high cost of Titanium and its alloys makes their use to be prohibitive in some applications. Ti6Al4V can be cladded on a less expensive material such as steel, thereby reducing cost and providing excellent properties. Laser Metal Deposition (LMD) process, an additive manufacturing process is capable of producing complex part directly from the 3-D CAD model of the part and it also has the capability of handling multiple materials. Processing parameters play an important role in LMD process and in order to achieve desired results at a minimum cost, then the processing parameters need to be properly controlled. This paper investigates the role of processing parameters: laser power, scanning speed, powder flow rate and gas flow rate, on the material utilization efficiency in laser metal deposited Ti6Al4V. A two-level full factorial design of experiment was used in this investigation, to be able to understand the processing parameters that are most significant as well as the interactions among these processing parameters. Four process parameters were used, each with upper and lower settings which results in a combination of sixteen experiments. The laser power settings used was 1.8 and 3 kW, the scanning speed was 0.05 and 0.1 m/s, the powder flow rate was 2 and 4 g/min and the gas flow rate was 2 and 4 l/min. The experiments were designed and analyzed using Design Expert 8 software. The software was used to generate the optimized process parameters which were found to be laser power of 3.2 kW, scanning speed of 0.06 m/s, powder flow rate of 2 g/min and gas flow rate of 3 l/min.

  18. Effects of Process Parameters on Replication Accuracy of Microinjection Molded Cyclic Olefins Copolymers Parts

    NASA Astrophysics Data System (ADS)

    Lin, Hsuan-Liang; Chen, Chun-Sheng; Lee, Ruey-Tsung; Chen, Shia-Chung; Chien, Rean-Der; Jeng, Ming-Chang; Hwang, Jiun-Ren

    2013-04-01

    In this study, the effects of various processing parameters of microinjection molding on the replication accuracy of the micro featured fluidic platform used for DNA/RNA tests are investigated. LIGA-like processes were utilized to prepare a silicon-based SU-8 photoresist, followed by electroforming to make a Ni-Co-based stamp. A cyclic olefin copolymer (COC) was used as the injection molding material. The molding parameters associated with the replication accuracy of micro channel parts were investigated. It was found that for microinjection molded devices, the replication accuracies of the imprint width and depth increase with increasing of mold temperature, melt temperature, injection velocity, and packing pressure.

  19. Digital signal processing algorithms for power and line parameter measurements with low sensitivity to frequency change

    SciTech Connect

    Perunicic, B.; Levi, S. ); Kezunovic, M.; Soljanin, E. )

    1990-04-01

    This paper introduces a new approach to definition of digital signal processing algorithms using bilinear form representation. The new algorithms are used to calculate power and line parameter values based on the current and voltage samples. The bilinear form approach provides a convenient methodology for optimal design of digital signal processing algorithms. This feature is utilized to design digital algorithms for power and line parameter measurements with low sensitivity to system frequency change. Several different algorithms are defined and their performance to system frequency change. Various sampling rates and different data windows are utilized to define several test cases.

  20. Optimisation of Shape Parameters and Process Manufacturing for an Automotive Safety Part

    NASA Astrophysics Data System (ADS)

    Gildemyn, Eric; Dal Santo, Philippe; Potiron, Alain; Saïdane, Delphine

    2007-05-01

    In recent years, the weight and the cost of automotive vehicles have considerably increased due to the importance devoted to safety systems. It is therefore necessary to reduce the weight and the production cost of components by improving their shape and manufacturing process. This work deals with a numerical approach for optimizing the manufacturing process parameters of a safety belt anchor using a genetic algorithm (NSGA II). This type of component is typically manufactured in three stages: blanking, rounding of the edges by punching and finally, bending with a 90° angle. In this study, only the rounding and the bending will be treated. The numerical model is linked to the genetic algorithm in order to optimize the process parameters. This is implemented by using ABAQUSscript files developed in the Python programming language. The algorithm modifies the script files and restarts the FEM analysis automatically. Lemaitre's damage model is introduced in the material behaviour laws and implemented in the FEM analysis by using a FORTRAN subroutine. The influence of two process parameters (die radius and the rounding punch radius) and five shape parameters were investigated. The objective functions are (i) the material damage state at the end of the forming process, (ii) the stress field and (iii) the maximum Von Mises stress in the folded zone.

  1. Optimization of LPDC Process Parameters Using the Combination of Artificial Neural Network and Genetic Algorithm Method

    NASA Astrophysics Data System (ADS)

    Zhang, Liqiang; Li, Luoxing; Wang, Shiuping; Zhu, Biwu

    2012-04-01

    In this article, the low-pressure die-cast (LPDC) process parameters of aluminum alloy thin-walled component with permanent mold are optimized using a combining artificial neural network and genetic algorithm (ANN/GA) method. In this method, an ANN model combining learning vector quantization (LVQ) and back-propagation (BP) algorithm is proposed to map the complex relationship between process conditions and quality indexes of LPDC. The genetic algorithm is employed to optimize the process parameters with the fitness function based on the trained ANN model. Then, by applying the optimized parameters, a thin-walled component with 300 mm in length, 100 mm in width, and 1.5 mm in thickness is successfully prepared and no obvious defects such as shrinkage, gas porosity, distortion, and crack were found in the component. The results indicate that the combining ANN/GA method is an effective tool for the process optimization of LPDC, and they also provide valuable reference on choosing the right process parameters for LPDC thin-walled aluminum alloy casting.

  2. Influence of Processing Parameters on the Flow Path in Friction Stir Welding

    NASA Technical Reports Server (NTRS)

    Schneider, J. A.; Nunes, A. C., Jr.

    2006-01-01

    Friction stir welding (FSW) is a solid phase welding process that unites thermal and mechanical aspects to produce a high quality joint. The process variables are rpm, translational weld speed, and downward plunge force. The strain-temperature history of a metal element at each point on the cross-section of the weld is determined by the individual flow path taken by the particular filament of metal flowing around the tool as influenced by the process variables. The resulting properties of the weld are determined by the strain-temperature history. Thus to control FSW properties, improved understanding of the processing parameters on the metal flow path is necessary.

  3. Effect of Process Parameters on Abnormal Grain Growth during Friction Stir Processing of a Cast Al Alloy

    SciTech Connect

    Jana, Saumyadeep; Mishra, Rajiv S.; Baumann, John A.; Grant, Glenn J.

    2010-11-25

    The effects of process parameters and friction stir processing (FSP) run configurations on the stability of nugget microstructure at elevated temperatures were evaluated. Cast plates of an Al-7Si- 0.6Mg alloy were friction stir processed using a combination of tool rotation rates and tool traverse speeds. All single pass runs showed some extent of abnormal grain growth (AGG), whereas multi-pass runs were more resistant to AGG. Additionally, higher tool rpm was found to be beneficial for controlling AGG. These effects were analyzed by comparing the result of this work with other published results and AGG models.

  4. A Study on Reactive Spray Deposition Technology Processing Parameters in the Context of Pt Nanoparticle Formation

    NASA Astrophysics Data System (ADS)

    Roller, Justin M.; Maric, Radenka

    2015-12-01

    Catalytic materials are complex systems in which achieving the desired properties (i.e., activity, selectivity and stability) depends on exploiting the many degrees of freedom in surface and bulk composition, geometry, and defects. Flame aerosol synthesis is a process for producing nanoparticles with ample processing parameter space to tune the desired properties. Flame dynamics inside the reactor are determined by the input process variables such as solubility of precursor in the fuel; solvent boiling point; reactant flow rate and concentration; flow rates of air, fuel and the carrier gas; and the burner geometry. In this study, the processing parameters for reactive spray deposition technology, a flame-based synthesis method, are systematically evaluated to understand the residence times, reactant mixing, and temperature profiles of flames used in the synthesis of Pt nanoparticles. This provides a framework for further study and modeling. The flame temperature and length are also studied as a function of O2 and fuel flow rates.

  5. Effects of process parameters on surface roughness in abrasive waterjet cutting of aluminium

    NASA Astrophysics Data System (ADS)

    Chithirai Pon Selvan, M.; Mohana Sundara Raju, N.; Sachidananda, H. K.

    2012-12-01

    Abrasive waterjet cutting is a novel machining process capable of processing wide range of hard-to-cut materials. Surface roughness of machined parts is one of the major machining characteristics that play an important role in determining the quality of engineering components. This paper shows the influence of process parameters on surface roughness ( R a) which is an important cutting performance measure in abrasive waterjet cutting of aluminium. Taguchi's design of experiments was carried out in order to collect surface roughness values. Experiments were conducted in varying water pressure, nozzle traverse speed, abrasive mass flow rate and standoff distance for cutting aluminium using abrasive waterjet cutting process. The effects of these parameters on surface roughness have been studied based on the experimental results.

  6. Aperiodic signals processing via parameter-tuning stochastic resonance in a photorefractive ring cavity

    SciTech Connect

    Li, Xuefeng; Cao, Guangzhan; Liu, Hongjun

    2014-04-15

    Based on solving numerically the generalized nonlinear Langevin equation describing the nonlinear dynamics of stochastic resonance by Fourth-order Runge-Kutta method, an aperiodic stochastic resonance based on an optical bistable system is numerically investigated. The numerical results show that a parameter-tuning stochastic resonance system can be realized by choosing the appropriate optical bistable parameters, which performs well in reconstructing aperiodic signals from a very high level of noise background. The influences of optical bistable parameters on the stochastic resonance effect are numerically analyzed via cross-correlation, and a maximum cross-correlation gain of 8 is obtained by optimizing optical bistable parameters. This provides a prospective method for reconstructing noise-hidden weak signals in all-optical signal processing systems.

  7. Subsonic flight test evaluation of a propulsion system parameter estimation process for the F100 engine

    NASA Technical Reports Server (NTRS)

    Orme, John S.; Gilyard, Glenn B.

    1992-01-01

    An adaptive-performance-seeking control system which optimizes the quasi-steady-state performance of the F-15 propulsion system is discussed. This paper presents flight- and ground-test evaluations of the propulsion system parameter-estimation process used by the performance seeking control system. The estimator consists of a compact propulsion system model and an extended Kalman filter. The extended Kalman filter estimates five engine component deviation parameters from measured inputs. The compact model uses measurements and Kalman-filter estimates as inputs to predict unmeasured propulsion parameters such as net propulsive force and fan stall margin. The ability to track trends and estimate absolute values of propulsion system parameters was demonstrated. For example, thrust stand results show a good correlation especially in trends between the performance seeking control estimated and measured thrust.

  8. Adaptive Parameter Estimation of Person Recognition Model in a Stochastic Human Tracking Process

    NASA Astrophysics Data System (ADS)

    Nakanishi, W.; Fuse, T.; Ishikawa, T.

    2015-05-01

    This paper aims at an estimation of parameters of person recognition models using a sequential Bayesian filtering method. In many human tracking method, any parameters of models used for recognize the same person in successive frames are usually set in advance of human tracking process. In real situation these parameters may change according to situation of observation and difficulty level of human position prediction. Thus in this paper we formulate an adaptive parameter estimation using general state space model. Firstly we explain the way to formulate human tracking in general state space model with their components. Then referring to previous researches, we use Bhattacharyya coefficient to formulate observation model of general state space model, which is corresponding to person recognition model. The observation model in this paper is a function of Bhattacharyya coefficient with one unknown parameter. At last we sequentially estimate this parameter in real dataset with some settings. Results showed that sequential parameter estimation was succeeded and were consistent with observation situations such as occlusions.

  9. Multiobjective optimization in structural design with uncertain parameters and stochastic processes

    NASA Technical Reports Server (NTRS)

    Rao, S. S.

    1984-01-01

    The application of multiobjective optimization techniques to structural design problems involving uncertain parameters and random processes is studied. The design of a cantilever beam with a tip mass subjected to a stochastic base excitation is considered for illustration. Several of the problem parameters are assumed to be random variables and the structural mass, fatigue damage, and negative of natural frequency of vibration are considered for minimization. The solution of this three-criteria design problem is found by using global criterion, utility function, game theory, goal programming, goal attainment, bounded objective function, and lexicographic methods. It is observed that the game theory approach is superior in finding a better optimum solution, assuming the proper balance of the various objective functions. The procedures used in the present investigation are expected to be useful in the design of general dynamic systems involving uncertain parameters, stochastic process, and multiple objectives.

  10. Research on the measuring technology of minute part's geometrical parameter based on image processing

    NASA Astrophysics Data System (ADS)

    Jia, Xiao-yan; Xiao, Ze-xin

    2008-03-01

    The measuring technology of minute part's geometrical parameter based on image processing is an integration of optics, the mechanics, electronics, calculation and control. Accomplishing the video alteration of measuring microscope, real-time gathering image with CCD, and compiling automatically measuring software in Visual C++6.0 environment. First to do image processing which includes denoise filter, illuminance non-uniformity adjustment and image enhancement, then to carry on the on-line automatic measuring to its geometry parameters. By measuring the minute part's geometry parameters of machineries and integrated circuit in this system, the experimental results indicate that the measuring accuracy could amount to 1 micron, and the system survey stability and usability are all good.

  11. Effect of Processing Parameters on the Microstructures and Properties of Automobile Brake Drum

    NASA Astrophysics Data System (ADS)

    Oluwadare, G. O.; Atanda, P. O.

    In this study, the effect of processing parameters such as alloy composition and shake-out time on the microstructure and subsequently the mechanical properties of brake drums to the specification of an automobile company had been studied. The results show that processing parameters such as alloy composition (Silicon and Carbon contents) affect the quantity and morphology of the carbides formed while shakeout time affects the size of the carbide. When all other parameters are kept constant, shakeout time of a casting to obtain desired properties can be predicted using a relationship derived from multiple regression analysis in this study work. The relationship is: Shake-out time = -13.8+0.0799Si+6.954GS+0.0467 Hardness.

  12. Determination of a suitable parameter field for the active fluid jet polishing process

    NASA Astrophysics Data System (ADS)

    Maurer, Roland; Biskup, Heiko; Trum, Christian; Rascher, Rolf; Wünsche, Christine

    2013-09-01

    In 2012 a well-known company in the field of high precision optics assigned the University of Applied Sciences Deggendorf to determine a suitable parameter field for the active fluid jet polishing (AFJP) process in order to reach a surface accuracy of at least lambda / 5. The active fluid jet polishing is a relatively new and an affordable sub-aperture polishing process. For a fast and precise identification of the parameter field a considered design of experiment is necessary. The available control variables were the rotational speed of the nozzle, the distance between the test object and the jet, the feed rate, the material of the pin inside the nozzle and the material of the test object itself. In order to reach a significant data density on the one hand and to minimize the number of test runs on the other hand a meander shaped tool path was chosen. At each blank nine paths had been driven whereby at each path another parameter combination was picked. Thus with only one test object nine parameter settings may be evaluated. For the automatized analysis of the tracks a software tool was developed. The software evaluates ten sections which orthogonally intersect the nine tracks on the test-lens. The significant measurement parameters per section are the width and the height of each path as well as the surface roughness within the polished tracks. With the aid of these parameters and further statistical evaluations a suitable parameter field for the goal to find a constant and predictable removal spot was determined. Furthermore up to now over 60 test runs have been successfully finished with nine parameter combinations in each case. As a consequence a test evaluation by hand would be very time-consuming and the software facilitates it dramatically.

  13. Modelling the laser fusion cutting process: III. Effects of various process parameters on cut kerf quality

    NASA Astrophysics Data System (ADS)

    Duan, J.; Man, H. C.; Yue, T. M.

    2001-07-01

    Based on the models for determining the geometry of the cutting front and the gas flow distribution inside the cut kerf of the laser fusion cutting process, the effects of the inlet stagnation pressure of the nozzle, the exit diameter of the supersonic nozzle, laser power, cutting speed and focal position upon the geometry of the cutting front and the flow field distribution which subsequently affect the cut edge quality are analysed in this paper. The theoretical predictions are verified by practical laser fusion cutting experiments using a high-power CO2 laser, a supersonic nozzle and a high-pressure cut-assisted gas in the range of 5 bar and above. The theoretical predictions are used to explain the roughness, the ripple directions and the amount of dross on the experimental cut edges.

  14. An IRT Model with a Parameter-Driven Process for Change

    ERIC Educational Resources Information Center

    Rijmen, Frank; De Boeck, Paul; van der Maas, Han L. J.

    2005-01-01

    An IRT model with a parameter-driven process for change is proposed. Quantitative differences between persons are taken into account by a continuous latent variable, as in common IRT models. In addition, qualitative inter-individual differences and auto-dependencies are accounted for by assuming within-subject variability with respect to the…

  15. Effect of processing parameters on surface finish for fused deposition machinable wax patterns

    NASA Technical Reports Server (NTRS)

    Roberts, F. E., III

    1995-01-01

    This report presents a study on the effect of material processing parameters used in layer-by-layer material construction on the surface finish of a model to be used as an investment casting pattern. The data presented relate specifically to fused deposition modeling using a machinable wax.

  16. Orthogonal experiment and analysis on process parameters of bowl feed polishing (BFP)

    NASA Astrophysics Data System (ADS)

    Meng, Kai; Wan, Yongjian; Xu, Qinglan; Yang, Yang

    2013-08-01

    With the development of science and technology, the demand for high-precision product is increasing continuously. Ultra-smooth surface with sub-nanometer roughness has extensive applications in the field of soft X-ray optics, high power laser and laser gyro. Bowl feed polishing (BFP) technology is an effective ultra-smooth surface processing method, but the polishing process of BFP which is affected by a lot of factors is extremely complex and difficult to control. It is important to understand the effect of the process variables such as abrasive particle size, concentration of abrasive particle, speed of polishing pad, acidity and polishing time in the process of BFP. They are very important parameters that must be carefully formulated to achieve desired material removal rates and surface roughness. Using a design of experiment (DOE) approach, this study was performed investigating the main effect of the each parameter during K9 BFP. A better understanding of the interaction behavior between the various parameters and the effect on removal rate and surface roughness is achieved by using the statistical analysis techniques. In the experimental tests, the optimized parameters combination for BFP which were derived from the statistical analysis could be found for material removal rate and better surface roughness through the above experiment results.

  17. A Novel Scale Up Model for Prediction of Pharmaceutical Film Coating Process Parameters.

    PubMed

    Suzuki, Yasuhiro; Suzuki, Tatsuya; Minami, Hidemi; Terada, Katsuhide

    2016-01-01

    In the pharmaceutical tablet film coating process, we clarified that a difference in exhaust air relative humidity can be used to detect differences in process parameters values, the relative humidity of exhaust air was different under different atmospheric air humidity conditions even though all setting values of the manufacturing process parameters were the same, and the water content of tablets was correlated with the exhaust air relative humidity. Based on this experimental data, the exhaust air relative humidity index (EHI), which is an empirical equation that includes as functional parameters the pan coater type, heated air flow rate, spray rate of coating suspension, saturated water vapor pressure at heated air temperature, and partial water vapor pressure at atmospheric air pressure, was developed. The predictive values of exhaust relative humidity using EHI were in good correlation with the experimental data (correlation coefficient of 0.966) in all datasets. EHI was verified using the date of seven different drug products of different manufacturing scales. The EHI model will support formulation researchers by enabling them to set film coating process parameters when the batch size or pan coater type changes, and without the time and expense of further extensive testing. PMID:26936048

  18. Comparison of various colloidal silica slurries and process parameters for fused silica finishing

    NASA Astrophysics Data System (ADS)

    Campaignolle, S.; Maunier, C.; Neauport, J.

    2015-10-01

    We have selected three colloidal silica slurries and compared their ability for fused silica finishing, by varying the load and slurry concentration. We found that the process parameters can affect differently the finishing efficiency, roughness and surface defects density, depending on the slurry considered.

  19. Effect of Die Dimensions on Extrusion Processing Parameters and Properties of DDGS-Based Aquaculture Feeds

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The goal of this study was to investigate the effect of die nozzle dimensions, barrel temperature profile, and moisture content on DDGS-based extrudate properties and extruder processing parameters. An ingredient blend containing 40% distillers dried grains with solubles (DDGS), along with soy flou...

  20. Development of process parameters for 22 nm PMOS using 2-D analytical modeling

    SciTech Connect

    Maheran, A. H. Afifah; Menon, P. S.; Shaari, S.; Ahmad, I.; Faizah, Z. A. Noor

    2015-04-24

    The complementary metal-oxide-semiconductor field effect transistor (CMOSFET) has become major challenge to scaling and integration. Innovation in transistor structures and integration of novel materials are necessary to sustain this performance trend. CMOS variability in the scaling technology becoming very important concern due to limitation of process control; over statistically variability related to the fundamental discreteness and materials. Minimizing the transistor variation through technology optimization and ensuring robust product functionality and performance is the major issue.In this article, the continuation study on process parameters variations is extended and delivered thoroughly in order to achieve a minimum leakage current (I{sub LEAK}) on PMOS planar transistor at 22 nm gate length. Several device parameters are varies significantly using Taguchi method to predict the optimum combination of process parameters fabrication. A combination of high permittivity material (high-k) and metal gate are utilized accordingly as gate structure where the materials include titanium dioxide (TiO{sub 2}) and tungsten silicide (WSi{sub x}). Then the L9 of the Taguchi Orthogonal array is used to analyze the device simulation where the results of signal-to-noise ratio (SNR) of Smaller-the-Better (STB) scheme are studied through the percentage influences of the process parameters. This is to achieve a minimum I{sub LEAK} where the maximum predicted I{sub LEAK} value by International Technology Roadmap for Semiconductors (ITRS) 2011 is said to should not above 100 nA/µm. Final results shows that the compensation implantation dose acts as the dominant factor with 68.49% contribution in lowering the device’s leakage current. The absolute process parameters combination results in I{sub LEAK} mean value of 3.96821 nA/µm where is far lower than the predicted value.

  1. A discussion of the regression of physical parameters for photolithographic process models

    NASA Astrophysics Data System (ADS)

    Melvin, Lawrence S., III; Lucas, Kevin D.

    2007-03-01

    All models currently used for Optical Proximity Correction and related Resolution Enhancement techniques are comprised of an analytical description of the modeled system with coefficients determined by data collected from the physical process. The analytical model is normally based on the Hopkin's approximation of the system because this approximation allows the reticle to be a variable in the exposure system. The analytical component of the model contains terms such as numerical aperture, partial coherence, and wavelength, all of which are physical parameters that can be directly read from the equipment used to generate the empirical process data. Therefore, these physical parameters can be directly used in the process model and do not need to be modified. One case example of a physical parameter is the illuminator shape. In an annular exposure system, the center of the exposure system is blocked to allow illumination by high order illumination components. The annular shape can be achieved in different manners. The scanner manufacturer can use a shape cut in a metal form to achieve an annular illumination condition or the scanner manufacturer can use a lens system to achieve the same illumination condition. Both of these systems have the same inner and outer diameters, resulting in the same annulus and therefore the same illumination technique. However, experimental data show that for the exact same setting values, the annular illumination shape is detectably different. This is a first order system difference that is the result of different implementation methods. Further differences can be found due to scanner to scanner variations in either lens shape or aperture shape. These differences create a need for physical parameters to be regressed during fitting of empirical data to the analytical model. This paper will discuss the need to regress what initially appear to be constant physical parameters during the model fitting process. The study will use equipment variability information to demonstrate the range of physical constant impact upon the accuracy of a process model.

  2. Development of process parameters for 22 nm PMOS using 2-D analytical modeling

    NASA Astrophysics Data System (ADS)

    Maheran, A. H. Afifah; Menon, P. S.; Ahmad, I.; Shaari, S.; Faizah, Z. A. Noor

    2015-04-01

    The complementary metal-oxide-semiconductor field effect transistor (CMOSFET) has become major challenge to scaling and integration. Innovation in transistor structures and integration of novel materials are necessary to sustain this performance trend. CMOS variability in the scaling technology becoming very important concern due to limitation of process control; over statistically variability related to the fundamental discreteness and materials. Minimizing the transistor variation through technology optimization and ensuring robust product functionality and performance is the major issue.In this article, the continuation study on process parameters variations is extended and delivered thoroughly in order to achieve a minimum leakage current (ILEAK) on PMOS planar transistor at 22 nm gate length. Several device parameters are varies significantly using Taguchi method to predict the optimum combination of process parameters fabrication. A combination of high permittivity material (high-k) and metal gate are utilized accordingly as gate structure where the materials include titanium dioxide (TiO2) and tungsten silicide (WSix). Then the L9 of the Taguchi Orthogonal array is used to analyze the device simulation where the results of signal-to-noise ratio (SNR) of Smaller-the-Better (STB) scheme are studied through the percentage influences of the process parameters. This is to achieve a minimum ILEAK where the maximum predicted ILEAK value by International Technology Roadmap for Semiconductors (ITRS) 2011 is said to should not above 100 nA/µm. Final results shows that the compensation implantation dose acts as the dominant factor with 68.49% contribution in lowering the device's leakage current. The absolute process parameters combination results in ILEAK mean value of 3.96821 nA/µm where is far lower than the predicted value.

  3. Identification of sensitive parameters in the modeling of SVOC reemission processes from soil to atmosphere.

    PubMed

    Loizeau, Vincent; Ciffroy, Philippe; Roustan, Yelva; Musson-Genon, Luc

    2014-09-15

    Semi-volatile organic compounds (SVOCs) are subject to Long-Range Atmospheric Transport because of transport-deposition-reemission successive processes. Several experimental data available in the literature suggest that soil is a non-negligible contributor of SVOCs to atmosphere. Then coupling soil and atmosphere in integrated coupled models and simulating reemission processes can be essential for estimating atmospheric concentration of several pollutants. However, the sources of uncertainty and variability are multiple (soil properties, meteorological conditions, chemical-specific parameters) and can significantly influence the determination of reemissions. In order to identify the key parameters in reemission modeling and their effect on global modeling uncertainty, we conducted a sensitivity analysis targeted on the 'reemission' output variable. Different parameters were tested, including soil properties, partition coefficients and meteorological conditions. We performed EFAST sensitivity analysis for four chemicals (benzo-a-pyrene, hexachlorobenzene, PCB-28 and lindane) and different spatial scenari (regional and continental scales). Partition coefficients between air, solid and water phases are influent, depending on the precision of data and global behavior of the chemical. Reemissions showed a lower variability to soil parameters (soil organic matter and water contents at field capacity and wilting point). A mapping of these parameters at a regional scale is sufficient to correctly estimate reemissions when compared to other sources of uncertainty. PMID:24954563

  4. Recommended direct simulation Monte Carlo collision model parameters for modeling ionized air transport processes

    NASA Astrophysics Data System (ADS)

    Swaminathan-Gopalan, Krishnan; Stephani, Kelly A.

    2016-02-01

    A systematic approach for calibrating the direct simulation Monte Carlo (DSMC) collision model parameters to achieve consistency in the transport processes is presented. The DSMC collision cross section model parameters are calibrated for high temperature atmospheric conditions by matching the collision integrals from DSMC against ab initio based collision integrals that are currently employed in the Langley Aerothermodynamic Upwind Relaxation Algorithm (LAURA) and Data Parallel Line Relaxation (DPLR) high temperature computational fluid dynamics solvers. The DSMC parameter values are computed for the widely used Variable Hard Sphere (VHS) and the Variable Soft Sphere (VSS) models using the collision-specific pairing approach. The recommended best-fit VHS/VSS parameter values are provided over a temperature range of 1000-20 000 K for a thirteen-species ionized air mixture. Use of the VSS model is necessary to achieve consistency in transport processes of ionized gases. The agreement of the VSS model transport properties with the transport properties as determined by the ab initio collision integral fits was found to be within 6% in the entire temperature range, regardless of the composition of the mixture. The recommended model parameter values can be readily applied to any gas mixture involving binary collisional interactions between the chemical species presented for the specified temperature range.

  5. Influence of process parameters on tablet bed microenvironmental factors during pan coating.

    PubMed

    Pandey, Preetanshu; Bindra, Dilbir S; Felton, Linda A

    2014-04-01

    Recent studies have shown the importance of monitoring microenvironmental conditions (temperature, relative humidity) experienced by the tablet bed during a pan coating process, thereby necessitating the need to understand how various process parameters influence these microenvironmental conditions. The process parameters studied in this work include exhaust air temperature, spray rate, inlet airflow rate, gun-to-bed distance, coating suspension percent solids, and atomization and pattern air pressure. Each of these process parameters was found to have an impact on the tablet bed relative humidity (RH), as measured using PyroButton data logging devices. A higher tablet bed RH was obtained with an increase in spray rate and atomization air pressure and with a decrease in exhaust air temperature, inlet airflow rate, gun-to-bed distance, suspension percent solids, and pattern air pressure. Based on this work, it can be concluded that the tablet bed thermodynamic conditions are a cumulative effect of the various process conditions. A strong correlation between the tablet bed RH and the frequency of tablet coating defect (logo bridging) was established, with increasing RH resulting in a higher percent of logo bridging events. PMID:24323824

  6. A predictive thermal dynamic model for parameter generation in the laser assisted direct write process

    NASA Astrophysics Data System (ADS)

    Shang, Shuo; Fearon, Eamonn; Wellburn, Dan; Sato, Taku; Edwardson, Stuart; Dearden, G.; Watkins, K. G.

    2011-11-01

    The laser assisted direct write (LADW) method can be used to generate electrical circuitry on a substrate by depositing metallic ink and curing the ink thermally by a laser. Laser curing has emerged over recent years as a novel yet efficient alternative to oven curing. This method can be used in situ, over complicated 3D contours of large parts (e.g. aircraft wings) and selectively cure over heat sensitive substrates, with little or no thermal damage. In previous studies, empirical methods have been used to generate processing windows for this technique, relating to the several interdependent processing parameters on which the curing quality and efficiency strongly depend. Incorrect parameters can result in a track that is cured in some areas and uncured in others, or in damaged substrates. This paper addresses the strong need for a quantitative model which can systematically output the processing conditions for a given combination of ink, substrate and laser source; transforming the LADW technique from a purely empirical approach, to a simple, repeatable, mathematically sound, efficient and predictable process. The method comprises a novel and generic finite element model (FEM) that for the first time predicts the evolution of the thermal profile of the ink track during laser curing and thus generates a parametric map which indicates the most suitable combination of parameters for process optimization. Experimental data are compared with simulation results to verify the accuracy of the model.

  7. Analysis and optimization of process parameters in Al-SiCp laser cladding

    NASA Astrophysics Data System (ADS)

    Riquelme, Ainhoa; Rodrigo, Pilar; Escalera-Rodríguez, María Dolores; Rams, Joaquín

    2016-03-01

    The laser cladding process parameters have great effect on the clad geometry and on dilution in the single and multi-pass aluminum matrix composite reinforced with SiC particles (Al/SiCp) coatings on ZE41 magnesium alloys deposited using a high-power diode laser (HPLD). The influence of the laser power (500-700 W), scan speed (3-17 mm/s) and laser beam focal position (focus, positive and negative defocus) on the shape factor, cladding-bead geometry, cladding-bead microstructure (including the presence of pores and cracks), and hardness has been evaluated. The correlation of these process parameters and their influence on the properties and ultimately, on the feasibility of the cladding process, is demonstrated. The importance of focal position is demonstrated. The different energy distribution of the laser beam cross section in focus plane or in positive and negative defocus plane affect on the cladding-bead properties.

  8. The Effect of Process Parameters on the Microstructure and Mechanical Properties of Semisolid Cast Al6061

    NASA Astrophysics Data System (ADS)

    Hajihashemi, Mahdi; Niroumand, Behzad; Shamanian, Morteza

    2015-04-01

    An examination of the microstructure and mechanical properties of aluminum 6061 alloy samples produced by a miniature cooling slope is presented. The effects of several process parameters including pouring rate, cooling slope angle, superheat and cooling slope length on the microstructure and mechanical characteristics of the samples were investigated. An attempt was made to use the two-level factorial design method to determine the relationships between the process parameters and the properties of the semisolid aluminum 6061 alloy manufactured by the miniature cooling slope. Finally, an optimum processing region was identified. The interaction between the cooling slope length and the pouring rate ( BC); the interaction among the superheat, the pouring rate, and the cooling slope length ( ABC); and the cooling slope length (C), in the order mentioned, were identified as the most important effects.

  9. Fault detection in heavy duty wheels by advanced vibration processing techniques and lumped parameter modeling

    NASA Astrophysics Data System (ADS)

    Malago`, M.; Mucchi, E.; Dalpiaz, G.

    2016-03-01

    Heavy duty wheels are used in applications such as automatic vehicles and are mainly composed of a polyurethane tread glued to a cast iron hub. In the manufacturing process, the adhesive application between tread and hub is a critical assembly phase, since it is completely made by an operator and a contamination of the bond area may happen. Furthermore, the presence of rust on the hub surface can contribute to worsen the adherence interface, reducing the operating life. In this scenario, a quality control procedure for fault detection to be used at the end of the manufacturing process has been developed. This procedure is based on vibration processing techniques and takes advantages of the results of a lumped parameter model. Indicators based on cyclostationarity can be considered as key parameters to be adopted in a monitoring test station at the end of the production line due to their not deterministic characteristics.

  10. Application of CBR method for adding the process of cutting tools and parameters selection

    NASA Astrophysics Data System (ADS)

    Ociepka, P.; Herbus, K.

    2015-11-01

    Modem enterprises must face with the dynamically changing market demand what influences the designing process. It is possible by linking computer tools with information gathered by experienced designers teams. The article describes the method basing on engineering knowledge and experience to adding the process of tools selection and cutting parameters determination for a turning operation. The method, proposed by the authors, is based on the CBR (Case Based Reasoning) method. CBR is a method of problem solving that involves searching for an analogy (similarity) between the current task to be solved, and the earlier cases that properly described, are stored in a computer memory. This article presents an algorithm and a formalized description of the developed method. It was discussed the range of its utilization, as well as it was illustrated the method of its functioning on the example of the tools and cutting parameters selection with respect to the turning process.

  11. Computerized Optimization of the Process Parameters in Laser-Assisted Milling

    NASA Astrophysics Data System (ADS)

    Wiedenmann, R.; Langhorst, M.; Zaeh, M. F.

    Machining advanced materials, e.g. titanium alloys, usually results in a short tool life. Laser-assisted milling represents an innovative method to enhance machinability with less tool wear and an increased material removal rate. The material is heated locally and thereby softened before machining. This paper describes a thermo-mechanical simulation of a laser-assisted milling process in order to achieve a controlled heat impact. For that purpose the influence of different material parameters on the temperature field was analyzed computationally. The penetration depth of the laser induced heat and the thermally induced internal loads were investigated considering the loss of material and thus of heat during the milling process. Finally, the laser and the milling parameters were adapted for a real laser-assisted process.

  12. Parameter estimation of integrating and time delay processes using single relay feedback test.

    PubMed

    Panda, Rames C; Vijayan, V; Sujatha, V; Deepa, P; Manamali, D; Mandal, A B

    2011-10-01

    Autotuning using relay feedback is widely used to identify low order integrating plus dead time (IPDT) systems as the method is simple and is operated in closed-loop without interrupting the production process. Oscillatory responses from the process due to ideal relay input are collected to calculate ultimate properties of the system that in turn are used to model the responses as functions of system model parameters. These theoretical models of relay response are validated. After adjusting the phase shift, input and output responses are used to find land mark points that are used to formulate algorithms for parameter estimation of the process model. The method is even applicable to distorted relay responses due to load disturbance or measurement noise. Closed-loop simulations are carried out using model based control strategy and performances are calculated. PMID:21777915

  13. Study on Surface Durability of Powder-Forged Rollers with Case-Hardening

    NASA Astrophysics Data System (ADS)

    Zhang, Qiang; Seki, Masanori; Ohue, Yuji; Yoshida, Akira; Murakami, Masahiro; Sato, Masaaki; Konishi, Masanari

    Powder forging (P/F), which combines powder metallurgy (P/M) and forging technologies, leads to refined poreless microstructure in the material. Therefore, the mechanical property of the P/F material can be greatly improved comparing with that of the sintered material. In this paper, the rolling contact fatigue tests were conducted using a two-cylinder testing machine, and the surface failure and durability of the case-hardened P/F rollers were compared with those of the case-hardened conventional steel rollers. From the experimental and analytical results, it could be concluded that the failure mode of the P/F and the steel rollers was mainly spalling, and the surface durability of the P/F rollers was almost the same as that of the steel rollers. Evaluating the rolling contact fatigue life by the amplitude of the ratio of orthogonal shear stress τ yz to Vickers hardness Hv, considering the case that every hardness distribution is the same to each other, the fatigue life of the Ni rich P/F roller was rather longer than that of the steel ones. The P/F process effectively improves the microstructure of the P/M material and makes the surface durability of the P/F material with high content of Ni approach to the level of steel. The P/F process was a good method to improve the mechanical properties of the sintered materials.

  14. Development of a photogrammetry system for the measurement of rotationally symmetric forgings

    NASA Astrophysics Data System (ADS)

    Zatočilová, Aneta; Paloušek, David; Brandejs, Jan

    2015-05-01

    The paper presents the development of a system for the measurement of the shapes and dimensions of rotationally symmetric forgings under high temperature. These large semi-finished products are measured with demands for accuracy on the order of millimeters. The challenge is to design a measurement system that overcomes the problems caused by high temperature and provides results instantly without interrupting the production process. The proposed approach exploits the fact, that the measured parts have simple rotationally symmetric shape. It is based on the assumption that (in the simplest case) the actual shape can be determined from four boundary curves which lie in two mutually perpendicular planes. These four boundary curves can be obtained by determining the edges of the forging in two images. The proposed approach has been incorporated into a software application created in Matlab programming environment. Hence the system does not use added illumination resolving edge detection and scale calculation is a crucial step. The main parts of the system, such as calibration, edge detection, spatial orientation, and the evaluation of information about the shapes and dimensions of the measured parts, have been designed so that the entire measurement process takes only a few seconds. The article focuses on the individual parts of the software application. It discusses the suitability of using particular mathematical models and the designed multi-step edge detection method, which is based on thresholding, directional median filtering and validation and correction of detected edge points.

  15. Parameter identification of process simulation models as a means for knowledge acquisition and technology transfer

    NASA Astrophysics Data System (ADS)

    Batzias, Dimitris F.; Ifanti, Konstantina

    2012-12-01

    Process simulation models are usually empirical, therefore there is an inherent difficulty in serving as carriers for knowledge acquisition and technology transfer, since their parameters have no physical meaning to facilitate verification of the dependence on the production conditions; in such a case, a 'black box' regression model or a neural network might be used to simply connect input-output characteristics. In several cases, scientific/mechanismic models may be proved valid, in which case parameter identification is required to find out the independent/explanatory variables and parameters, which each parameter depends on. This is a difficult task, since the phenomenological level at which each parameter is defined is different. In this paper, we have developed a methodological framework under the form of an algorithmic procedure to solve this problem. The main parts of this procedure are: (i) stratification of relevant knowledge in discrete layers immediately adjacent to the layer that the initial model under investigation belongs to, (ii) design of the ontology corresponding to these layers, (iii) elimination of the less relevant parts of the ontology by thinning, (iv) retrieval of the stronger interrelations between the remaining nodes within the revised ontological network, and (v) parameter identification taking into account the most influential interrelations revealed in (iv). The functionality of this methodology is demonstrated by quoting two representative case examples on wastewater treatment.

  16. Kinetic parameters estimation in an anaerobic digestion process using successive quadratic programming.

    PubMed

    Aceves-Lara, C A; Aguilar-Garnica, E; Alcaraz-Gonzlez, V; Gonzlez-Reynoso, O; Steyer, J P; Dominguez-Beltran, J L; Gonzlez-Alvarez, V

    2005-01-01

    In this work, an optimization method is implemented in an anaerobic digestion model to estimate its kinetic parameters and yield coefficients. This method combines the use of advanced state estimation schemes and powerful nonlinear programming techniques to yield fast and accurate estimates of the aforementioned parameters. In this method, we first implement an asymptotic observer to provide estimates of the non-measured variables (such as biomass concentration) and good guesses for the initial conditions of the parameter estimation algorithm. These results are then used by the successive quadratic programming (SQP) technique to calculate the kinetic parameters and yield coefficients of the anaerobic digestion process. The model, provided with the estimated parameters, is tested with experimental data from a pilot-scale fixed bed reactor treating raw industrial wine distillery wastewater. It is shown that SQP reaches a fast and accurate estimation of the kinetic parameters despite highly noise corrupted experimental data and time varying inputs variables. A statistical analysis is also performed to validate the combined estimation method. Finally, a comparison between the proposed method and the traditional Marquardt technique shows that both yield similar results; however, the calculation time of the traditional technique is considerable higher than that of the proposed method. PMID:16180459

  17. The influence of process parameters on the laser-induced coloring of titanium

    NASA Astrophysics Data System (ADS)

    Anto?czak, Arkadiusz J.; St?pak, Bogusz; Kozio?, Pawe? E.; Abramski, Krzysztof M.

    2014-06-01

    This paper presents the results of the measurements and analysis of the influence of laser process parameters on the color obtained. The study was conducted for titanium (Grade 2) using a commercially available industrial pulsed fiber laser. It was determined how a variety of different laser process parameters, such as laser power, the scanning speed of the material, the temperature of the material, the size of the marked area, and the position of the sample, relative to both the focal plane and the center of the working field of the system, affect the repeatability of the colors created. For an objective assessment of color changes, an optical spectrometer and the CIE color difference parameter were used. Our paper explains why the tolerance of process parameters highly depends on the specific color. Additionally, a comparison of the results for titanium with those obtained for stainless steel in a previous study is presented. Based on this analysis, a number of necessary modifications are proposed to laser systems commonly used for monochrome marking in order to improve repeatability in color marking.

  18. Performance Assessment Method for a Forged Fingerprint Detection Algorithm

    NASA Astrophysics Data System (ADS)

    Shin, Yong Nyuo; Jun, In-Kyung; Kim, Hyun; Shin, Woochang

    The threat of invasion of privacy and of the illegal appropriation of information both increase with the expansion of the biometrics service environment to open systems. However, while certificates or smart cards can easily be cancelled and reissued if found to be missing, there is no way to recover the unique biometric information of an individual following a security breach. With the recognition that this threat factor may disrupt the large-scale civil service operations approaching implementation, such as electronic ID cards and e-Government systems, many agencies and vendors around the world continue to develop forged fingerprint detection technology, but no objective performance assessment method has, to date, been reported. Therefore, in this paper, we propose a methodology designed to evaluate the objective performance of the forged fingerprint detection technology that is currently attracting a great deal of attention.

  19. Mechanical and optical properties of forged NaCl

    NASA Astrophysics Data System (ADS)

    Graves, G. A.; Detrio, J. A.; McCullum, D.; Dempsey, D. A.

    1980-07-01

    The mechanical and infrared laser absorption properties were determined on test specimens cut from a 32 cm diameter forging of Polytran Nacl produced by Harshaw. The homogeneity of the mechanical and optical properties statistically showed a significant dependence of the ultimate strength on azimuthal position in the forging. The absorption of the specimens at CO2, CO, HF/DF, and Nd:YAG laser wavelengths were measured and no significant dependence on specimen location was observed. The absorption variations were less than 10 percent for all of the laser wavelengths studied except at 3.8 micrometers (40 percent). Other properties examined include: specific heat; thermal expansion; and hardness. Strength measurements were made with both uniaxial flexural bars and biaxial disc test specimens.

  20. Crack toughness evaluation of hot pressed and forged beryllium.

    NASA Technical Reports Server (NTRS)

    Jones, M. H.; Bubsey, R. T.; Brown, W. F., Jr.

    1973-01-01

    Fracture toughness tests at room temperature were made on three-point loaded beryllium bend specimens cut from hot pressed block and a forged disk. These specimens had plane proportions conforming to ASTM E 399 and covered a thickness range of from 1/32 to 1/2 in. Two sets of bend specimens were tested, one having fatigue cracks and the other 0.5 mil radius notches. One objective of the investigation was the development of techniques to produce fatigue cracks in accordance with the procedures specified in ASTM E 399. This objective was achieved for the hot pressed material. In plane cracks were not consistently produced in the specimens cut from forged stock.

  1. Estimation of Temperature Dependent Parameters of a Batch Alcoholic Fermentation Process

    NASA Astrophysics Data System (ADS)

    de Andrade, Rafael Ramos; Rivera, Elmer Ccopa; Costa, Aline C.; Atala, Daniel I. P.; Filho, Francisco Maugeri; Filho, Rubens Maciel

    In this work, a procedure was established to develop a mathematical model considering the effect of temperature on reaction kinetics. Experiments were performed in batch mode in temperatures from 30 to 38°C. The microorganism used was Saccharomyces cerevisiae and the culture media, sugarcane molasses. The objective is to assess the difficulty in updating the kinetic parameters when there are changes in fermentation conditions. We conclude that, although the re-estimation is a time-consuming task, it is possible to accurately describe the process when there are changes in raw material composition if a re-estimation of parameters is performed.

  2. Hydrothermal carbonization of biomass from landscape management - Influence of process parameters on soil properties of hydrochars.

    PubMed

    Röhrdanz, Michael; Rebling, Tammo; Ohlert, Jan; Jasper, Jan; Greve, Thomas; Buchwald, Rainer; von Frieling, Petra; Wark, Michael

    2016-05-15

    Besides pyrolysis the technology of hydrothermal carbonization (HTC) is tested to produce hydrochars for soil improvement. The chemical and physical properties of the hydrochars mainly depend on the feedstock and the process parameters reaction time and process temperature. Systematic investigations on the influences of these process parameters on soil properties of hydrochars like water holding capacity (WHC) and cation exchange capacity (CEC) are missing. In this study, a rush-rich biomass was carbonized within defined HTC process conditions under variation of reaction time and process temperature to produce hydrochars. Analysis of WHC, CEC, the elemental composition and Fourier-transform infrared spectroscopy (FT-IR) were performed to evaluate the influence of HTC process conditions on the pedological hydrochar properties. The results indicated that at increasing reaction severity (reaction time and process temperature) WHC and CEC decreased as well as the elemental O/C ratio. The decrease of WHC and CEC is based on the decrease of the hydrochar surface polarity. However, even the lowest WHC and CEC of investigated hydrochars still exceeded those of pure quartz sand by factors of 5-10. An application of hydrochars produced at severe HTC conditions could improve WHC and CEC of sandy soils. This has to be investigated in further studies. PMID:26974240

  3. Optimization of the Solution and Processing Parameters for Strontium Titanate Thin Films for Electronic Devices

    NASA Astrophysics Data System (ADS)

    Weiss, Claire Victoria

    Metallo-organic solution deposition (MOSD) and spin-coating were used to deposit strontium titanate (SrTiO3 or STO) thin films on Si and metalized Si substrates. In addition, a thermodynamic model was constructed based on the Landau polynomial for the free energy. Using this model, the thin film strain due to the difference in thermal expansion coefficients (TECs) of the film and substrate was calculated, as well as its effect on the permittivity and tunability. It was found that a large tensile thermal strain develops in the STO/Si material system, and this strain significantly lowers the dielectric response as compared to bulk STO. A multi-dimensional parameter optimization process was used to systematically vary the solution, deposition, and processing parameters of the STO thin films. These parameters include the precursor solution heating, solution molarity/concentration, solution aging, spin-coating recipe, pyrolysis procedure/temperature, annealing temperature, and annealing oxygen environment. X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), spectroscopic ellipsometry (SE), and dielectric/insulating measurements were used to characterize the STO thin film devices. By optimizing various deposition parameters, such as the solution molarity and the pyrolysis temperature, the tensile stress induced from the difference in TECs of the film and substrate, which was predicted by the thermodynamic theory, can be reduced or completely eliminated. This stress relaxation is achieved through the tailoring of compressive "growth stresses" by optimizing the precursor solution molarity as well as the post-deposition heat treatment processing. By utilizing the multi-dimensional parameter optimization process, high-quality, electronic-grade thin film STO can be deposited via the affordable, simple, and industry-standard MOSD technique.

  4. Microstructure development during conventional and isothermal hot forging of a near-gamma titanium aluminide

    SciTech Connect

    Semiatin, S.L. ); Seetharaman, V. ); Jain, V.K. . Mechanical and Aerospace Engineering Dept.)

    1994-12-01

    The breakdown of the lamellar preform microstructure in the ingot metallurgy near-gamma titanium aluminide, Ti-45.5Al-2Cr-2Nb (atomic percent), was investigated. Microstructures developed during canned, conventional hot forging were compared to those from isothermal hot forging. The higher rate of deformation in conventional forging led to considerably finer and almost completely broken-down structures in the as-forged condition. Several nontraditional approaches, including the isothermal forming of a metastable microstructure (so-called alpha forging'') and the inclusion of a short static recrystallization anneal during forging, were found to produce a more fully broken-down structure in as-isothermally forged conditions. Despite the noticeable microstructure differences after forging, a conventionally and isothermally forged material responded similarly during heat treatment. In both cases, almost totally recrystallized structures of either equiaxed gamma or transformed alpha grains surrounded by fine gamma grains were produced depending on the heat-treatment temperature. Metallography on forged and heat-treated pancake macroslices was useful in delineating small differences in composition not easily detected by analytical methods.

  5. Meltlets of Soy Isoflavones: Process Optimization and the Effect of Extrusion Spheronization Process Parameters on Antioxidant Activity

    PubMed Central

    Deshmukh, Ketkee; Amin, Purnima

    2013-01-01

    In the current research work an attempt was made to develop Melt in mouth pellets (Meltlets) containing 40% herbal extract of soy isoflavones that served to provide antioxidants activity in menopausal women. The process of extrusionspheronization was optimized for extruder speed, extruder screen size, spheronization speed, and time. While doing so the herbal extract incorporated in the pellet matrix was subjected to various processing conditions such as the effect of the presence of other excipients, mixing or kneading to prepare wet mass, heat generated during the process of extrusion, spheronization, and drying. Thus, the work further investigates the effect of these processing parameters on the antioxidant activity of the soy isoflavone herbal extract incorporated in the formula. Thereby, the antioxidant activity of the soya bean herbal extract, Meltlets and of the placebo pellets was evaluated using DPPH free radical scavenging assay and total reduction capacity. PMID:24302800

  6. Sinter-forging of nanocrystalline zirconia. 1: Experimental

    SciTech Connect

    Hague, D.C.; Mayo, M.J.

    1997-01-01

    Nanocrystalline (15 nm) yttria (3 mol%)-stabilized zirconia (3Y-TZP) was sinter-forged under conditions of varying temperature (1,050--1,200 C), plastic strain rate (5 {times} 10{sup {minus}5} to 2 {times} 10{sup {minus}3} s{sup {minus}1}), and green density (33--48%), using constant-crosshead-speed tests, constant-load (i.e., load-and-hold) tests, and constant-loading-rate tests. The densification and pore size evolution results indicate that plastic strain is largely responsible for elimination of large pores, while diffusional mechanisms control the elimination of small pores. Grain growth during sinter-forging is observed to be dependent solely on porosity during intermediate-stage sintering. Once the powder compact enters final-stage sintering, however, both static (time- and temperature-dependent) and dynamic (plastic-strain-dependent) grain growth take place, greatly accelerating the overall rate of grain growth. The use of fast strain rates to impose plastic strain before the onset of dynamic grain growth is proposed as a method of preserving small grain sizes during sinter-forging.

  7. Open-die forging of structurally porous sandwich panels

    SciTech Connect

    Elzey, D.M.; Wadley, H.N.G.

    1999-10-01

    Structurally porous metal sandwich panels consisting of dense face sheets and porous cores of controlled relative density can be manufactured by trapping inert gas during hot isostatic pressing and modifying its distribution via subsequent thermomechanical forming. A plane-strain solution for analyzing the open-die forging of such a plastically compressible sandwich panel is developed. An effective yield potential for the face sheet/core sandwich is constructed from the Mises yield criterion for the rigid-plastic face sheet and Doraivelu et al's density-dependent yield function for the compressible core. This effective constitutive response is used in a classical slab analysis of open-die forging. The analysis predicts the upsetting force and the distributions of pressure, core relative density, and average stresses within both the face sheet and the core. During upsetting, a zone of fully constrained material (i.e., with zero lateral strain) is predicted to occur at the center of the workpiece, and this densifies first. A densification front then advances laterally from the panel center toward the outer edges. The nonuniform densification complicates the use of forging for the production of components requiring a uniform density core.

  8. A preliminary evaluation of an F100 engine parameter estimation process using flight data

    NASA Technical Reports Server (NTRS)

    Maine, Trindel A.; Gilyard, Glenn B.; Lambert, Heather H.

    1990-01-01

    The parameter estimation algorithm developed for the F100 engine is described. The algorithm is a two-step process. The first step consists of a Kalman filter estimation of five deterioration parameters, which model the off-nominal behavior of the engine during flight. The second step is based on a simplified steady-state model of the compact engine model (CEM). In this step, the control vector in the CEM is augmented by the deterioration parameters estimated in the first step. The results of an evaluation made using flight data from the F-15 aircraft are presented, indicating that the algorithm can provide reasonable estimates of engine variables for an advanced propulsion control law development.

  9. Identification of sorption processes and parameters for radionuclide transport in fractured rock

    NASA Astrophysics Data System (ADS)

    Dai, Zhenxue; Wolfsberg, Andrew; Reimus, Paul; Deng, Hailin; Kwicklis, Edward; Ding, Mei; Ware, Doug; Ye, Ming

    2012-01-01

    SummaryIdentification of chemical reaction processes in subsurface environments is a key issue for reactive transport modeling because simulating different processes requires developing different chemical-mathematical models. In this paper, two sorption processes (equilibrium and kinetics) are considered for modeling neptunium and uranium sorption in fractured rock. Based on different conceptualizations of the two processes occurring in fracture and/or matrix media, seven dual-porosity, multi-component reactive transport models are developed. The process models are identified with a stepwise strategy by using multi-tracer concentration data obtained from a series of transport experiments. In the first step, breakthrough data of a conservative tracer (tritium) obtained from four experiments are used to estimate the flow and non-reactive transport parameters (i.e., mean fluid residence time in fracture, fracture aperture, and matrix tortuosity) common to all the reactive transport models. In the second and third steps, by fixing the common non-reactive flow and transport parameters, the sorption parameters (retardation factor, sorption coefficient, and kinetic rate constant) of each model are estimated using the breakthrough data of reactive tracers, neptunium and uranium, respectively. Based on the inverse modeling results, the seven sorption-process models are discriminated using four model discrimination (or selection) criteria, Akaike information criterion ( AIC), modified Akaike information criterion ( AICc), Bayesian information criterion ( BIC) and Kashyap information criterion ( KIC). These criteria suggest the kinetic sorption process for modeling reactive transport of neptunium and uranium transport in both fracture and matrix. This conclusion is confirmed by two chemical criteria, the half reaction time and Damköhler number criterion.

  10. Reduced iron parameters and cognitive processes in children and adolescents with DM1 compared to those with standard parameters.

    PubMed

    Mojs, Ewa; Stanisławska-Kubiak, Maia; Wójciak, Rafał W; Wojciechowska, Julita; Przewoźniak, Sabina

    2016-03-01

    Anemia in patients with diabetes is not scarce and may contribute to the complications of the disease. The risk of iron deficiency parameters in child sufferers of diabetes type 1, observed in studies, can lead to cognitive impairment. The aim of the study was to determine whether children and adolescents with diabetes type 1, in whom reduced ferric parameters are observed in control tests, may also show reduced cognitive performance. The study included 100 children with diabetes type 1 at the age of 6-17 years. During control tests, patients' morphological blood parameters were measured: red blood cells (RBC), hemoglobin, glycosylated hemoglobin, hematocrit, RBC volume, the molar mass of hemoglobin in RBC (MCH), mean corpuscular hemoglobin in RBC and iron concentrations in serum using flame atomic absorption spectroscopy and the Wechsler Intelligence Scale for Children (WISC-R). Results in the group of children with a diabetes type 1 significantly lower concentration of three ferric parameters affect the non-verbal intelligence measured with WISC-R. The prevalence of reduced ferric parameters justifies further screening in all children with diabetes type 1 and taking up appropriate preventive measures to reduce the risk of their occurrence. PMID:26912011

  11. Optimization of Atmospheric Plasma Spray Process Parameters using a Design of Experiment for Alloy 625 coatings

    NASA Astrophysics Data System (ADS)

    Azarmi, F.; Coyle, T. W.; Mostaghimi, J.

    2008-03-01

    Alloy 625 is a Ni-based superalloy which is often a good solution to surface engineering problems involving high temperature corrosion, wear, and thermal degradation. Coatings of alloy 625 can be efficiently deposited by thermal spray methods such as Air Plasma Spraying. As in all thermal spray processes, the final properties of the coatings are determined by the spraying parameters. In the present study, a D-optimal experimental design was used to characterize the effects of the APS process parameters on in-flight particle temperature and velocity, and on the oxide content and porosity in the coatings. These results were used to create an empirical model to predict the optimum deposition conditions. A second set of coatings was then deposited to test the model predictions. The optimum spraying conditions produced a coating with less than 4% oxide and less than 2.5% porosity. The process parameters which exhibited the most important effects directly on the oxide content in the coating were particle size, spray distance, and Ar flow rate. The parameters with the largest effects directly on porosity were spray distance, particle size, and current. The particle size, current, and Ar flow rate have an influence on particle velocity and temperature but spray distance did not have a significant effect on either of those characteristics. Thus, knowledge of the in-flight particle characteristics alone was not sufficient to control the final microstructure. The oxidation index and the melting index incorporate all the parameters that were found to be significant in the statistical analyses and correlate well with the measured oxide content and porosity in the coatings.

  12. Post-processing of seismic parameter data based on valid seismic event determination

    DOEpatents

    McEvilly, Thomas V.

    1985-01-01

    An automated seismic processing system and method are disclosed, including an array of CMOS microprocessors for unattended battery-powered processing of a multi-station network. According to a characterizing feature of the invention, each channel of the network is independently operable to automatically detect, measure times and amplitudes, and compute and fit Fast Fourier transforms (FFT's) for both P- and S- waves on analog seismic data after it has been sampled at a given rate. The measured parameter data from each channel are then reviewed for event validity by a central controlling microprocessor and if determined by preset criteria to constitute a valid event, the parameter data are passed to an analysis computer for calculation of hypocenter location, running b-values, source parameters, event count, P- wave polarities, moment-tensor inversion, and Vp/Vs ratios. The in-field real-time analysis of data maximizes the efficiency of microearthquake surveys allowing flexibility in experimental procedures, with a minimum of traditional labor-intensive postprocessing. A unique consequence of the system is that none of the original data (i.e., the sensor analog output signals) are necessarily saved after computation, but rather, the numerical parameters generated by the automatic analysis are the sole output of the automated seismic processor.

  13. Tailoring of processing parameters for sintering microsphere-based scaffolds with dense-phase carbon dioxide

    PubMed Central

    Jeon, Ju Hyeong; Bhamidipati, Manjari; Sridharan, BanuPriya; Scurto, Aaron M.; Berkland, Cory J.; Detamore, Michael S.

    2015-01-01

    Microsphere-based polymeric tissue-engineered scaffolds offer the advantage of shape-specific constructs with excellent spatiotemporal control and interconnected porous structures. The use of these highly versatile scaffolds requires a method to sinter the discrete microspheres together into a cohesive network, typically with the use of heat or organic solvents. We previously introduced subcritical CO2 as a sintering method for microsphere-based scaffolds; here we further explored the effect of processing parameters. Gaseous or subcritical CO2 was used for making the scaffolds, and various pressures, ratios of lactic acid to glycolic acid in poly(lactic acid-co-glycolic acid), and amounts of NaCl particles were explored. By changing these parameters, scaffolds with different mechanical properties and morphologies were prepared. The preferred range of applied subcritical CO2 was 15–25 bar. Scaffolds prepared at 25 bar with lower lactic acid ratios and without NaCl particles had a higher stiffness, while the constructs made at 15 bar, lower glycolic acid content, and with salt granules had lower elastic moduli. Human umbilical cord mesenchymal stromal cells (hUCMSCs) seeded on the scaffolds demonstrated that cells penetrate the scaffolds and remain viable. Overall, the study demonstrated the dependence of the optimal CO2 sintering parameters on the polymer and conditions, and identified desirable CO2 processing parameters to employ in the sintering of microsphere-based scaffolds as a more benign alternative to heat-sintering or solvent-based sintering methods. PMID:23115065

  14. The Effects of Operational Parameters on a Mono-wire Cutting System: Efficiency in Marble Processing

    NASA Astrophysics Data System (ADS)

    Yilmazkaya, Emre; Ozcelik, Yilmaz

    2016-02-01

    Mono-wire block cutting machines that cut with a diamond wire can be used for squaring natural stone blocks and the slab-cutting process. The efficient use of these machines reduces operating costs by ensuring less diamond wire wear and longer wire life at high speeds. The high investment costs of these machines will lead to their efficient use and reduce production costs by increasing plant efficiency. Therefore, there is a need to investigate the cutting performance parameters of mono-wire cutting machines in terms of rock properties and operating parameters. This study aims to investigate the effects of the wire rotational speed (peripheral speed) and wire descending speed (cutting speed), which are the operating parameters of a mono-wire cutting machine, on unit wear and unit energy, which are the performance parameters in mono-wire cutting. By using the obtained results, cuttability charts for each natural stone were created on the basis of unit wear and unit energy values, cutting optimizations were performed, and the relationships between some physical and mechanical properties of rocks and the optimum cutting parameters obtained as a result of the optimization were investigated.

  15. Subsonic flight test evaluation of a propulsion system parameter estimation process for the F100 engine

    NASA Technical Reports Server (NTRS)

    Orme, John S.; Gilyard, Glenn B.

    1992-01-01

    Integrated engine-airframe optimal control technology may significantly improve aircraft performance. This technology requires a reliable and accurate parameter estimator to predict unmeasured variables. To develop this technology base, NASA Dryden Flight Research Facility (Edwards, CA), McDonnell Aircraft Company (St. Louis, MO), and Pratt & Whitney (West Palm Beach, FL) have developed and flight-tested an adaptive performance seeking control system which optimizes the quasi-steady-state performance of the F-15 propulsion system. This paper presents flight and ground test evaluations of the propulsion system parameter estimation process used by the performance seeking control system. The estimator consists of a compact propulsion system model and an extended Kalman filter. The extended Laman filter estimates five engine component deviation parameters from measured inputs. The compact model uses measurements and Kalman-filter estimates as inputs to predict unmeasured propulsion parameters such as net propulsive force and fan stall margin. The ability to track trends and estimate absolute values of propulsion system parameters was demonstrated. For example, thrust stand results show a good correlation, especially in trends, between the performance seeking control estimated and measured thrust.

  16. SAR image post-processing for the estimation of fractal parameters

    NASA Astrophysics Data System (ADS)

    Di Martino, Gerardo; Riccio, Daniele; Ruello, Giuseppe; Zinno, Ivana

    2011-11-01

    In this paper a fractal based processing for the analysis of SAR images of natural surfaces is presented. Its definition is based on a complete direct imaging model developed by the authors. The application of this innovative algorithm to SAR images makes possible to obtain complete maps of the two key parameters of a fractal scene: the fractal dimension and the increment standard deviation. The fractal parameters extraction is based on the estimation of the power spectral density of the SAR amplitude image. From a theoretic point of view, the attention is focused on the retrieving procedure of the increment standard deviation, here presented for the first time. In the last section of the paper, the application of the introduced processing to high resolution SAR images is presented, with the relevant maps of the fractal dimension and of the increment standard deviation.

  17. Effects of process parameters on microstructural evolution and properties of AZ61 alloy during hot extrusion

    NASA Astrophysics Data System (ADS)

    Lu, Y. L.; Li, X. C.; Xu, W. T.; Wu, D.; Yang, M.

    2015-12-01

    Extrusion testing of AZ61 alloys were conducted at deformation temperatures of 300°C to 410°C and extrusion ratios of 3, 10 and 16 respectively to optimize the process parameters. The experimental results show that deformation process parameters significantly affect microstructures and properties. Optical microscope observation shows that grains are refined greatly during hot extrusion and the mechanical properties are improved with increasing the extrusion ratio. For AZ61 alloy, the optimal extrusion temperature is 370 °C. When deformation temperature increases, more slip systems participate in the plastic deformation, which leads to the decrease of the cleavage surface. After severe plastic deformation, a remarkable improvement of ductility of AZ61 alloy has been found. The ductile fracture mechanism is gradually dominant instead of brittle fracture with increasing the extrusion ratio.

  18. Modelling of influential parameters on a continuous evaporation process by Doehlert shells

    PubMed Central

    Porte, Catherine; Havet, Jean-Louis; Daguet, David

    2003-01-01

    The modelling of the parameters that influence the continuous evaporation of an alcoholic extract was considered using Doehlert matrices. The work was performed with a wiped falling film evaporator that allowed us to study the influence of the pressure, temperature, feed flow and dry matter of the feed solution on the dry matter contents of the resulting concentrate, and the productivity of the process. The Doehlert shells were used to model the influential parameters. The pattern obtained from the experimental results was checked allowing for some dysfunction in the unit. The evaporator was modified and a new model applied; the experimental results were then in agreement with the equations. The model was finally determined and successfully checked in order to obtain an 8% dry matter concentrate with the best productivity; the results fit in with the industrial constraints of subsequent processes. PMID:18924887

  19. Applying an interferometric exposure model to analyze the influences of process parameters on the linewidth

    NASA Astrophysics Data System (ADS)

    Chien, Cheng-Wei; Chen, Jyh-Chen; Lee, Ju-Yi

    2006-11-01

    We utilize a modified interferometric exposure model, enhanced with the Beer-Lambert law, to study how some process parameters influence the structural dimensions within the whole exposure area. An experimental apparatus is built to verify the accuracy of this model. The simulation results indicate that when the incident angle is larger than 15°, the effect of the beam deformation cannot be neglected. One cannot readily obtain periodic structures with the same dimensions during static exposure because of the Gaussian distribution of the light intensity. The theoretical results match the experimental ones quite well. The variation of Dill's parameter A has a greater influence on the transmittance and the linewidth when A is decreasing. If a poor contrast fringe is exposed in the photoresist, it will not only cause a greater nonuniformity of the structural dimensions but also a decreased aspect ratio in the structure after the development process.

  20. Forging tool shape optimization using pseudo inverse approach and adaptive incremental approach

    NASA Astrophysics Data System (ADS)

    Halouani, A.; Meng, F. J.; Li, Y. M.; Labergère, C.; Abbès, B.; Lafon, P.; Guo, Y. Q.

    2013-05-01

    This paper presents a simplified finite element method called "Pseudo Inverse Approach" (PIA) for tool shape design and optimization in multi-step cold forging processes. The approach is based on the knowledge of the final part shape. Some intermediate configurations are introduced and corrected by using a free surface method to consider the deformation paths without contact treatment. A robust direct algorithm of plasticity is implemented by using the equivalent stress notion and tensile curve. Numerical tests have shown that the PIA is very fast compared to the incremental approach. The PIA is used in an optimization procedure to automatically design the shapes of the preform tools. Our objective is to find the optimal preforms which minimize the equivalent plastic strain and punch force. The preform shapes are defined by B-Spline curves. A simulated annealing algorithm is adopted for the optimization procedure. The forging results obtained by the PIA are compared to those obtained by the incremental approach to show the efficiency and accuracy of the PIA.

  1. Forging And Milling Contribution On Residual Stresses For A Textured Biphasic Titanium Alloy

    SciTech Connect

    Deleuze, C.; Fabre, A.; Barrallier, L.; Molinas, O.

    2011-01-17

    Ti-10V-2Fe-3Al is a biphasic titanium alloy ({alpha}+{beta}) used in aeronautical applications for its mechanical properties, such as its yield strength of 1200 MPa and it weighs 40% less than steel. This alloy is particularly useful for vital parts with complex geometry, because of its high forging capability. In order to predict the capability for fatigue lifetime, the designers need to know the residual stresses. X-Ray diffraction is the main experimental technique used to determine residual stresses on the surface. In this case, stress levels are primarily influenced by the complex forging and milling process. On this alloy in particular, it may be difficult to characterize stress due to modification of the microstructure close to the surface. Results obtained by x-ray analysis depend on the correct definition of the shape of the diffraction peaks. The more precisely defined the position of the peak, the more accurately the stresses are evaluated. This paper presents a method to detect if residual stresses can be characterized by x-ray diffraction. The characterization of hardness seems to be a relevant technique to quickly analyze the capability of x-ray diffraction to determine residual stresses.

  2. Influence of processing parameters on long lasting hybrid phosphor for LED applications

    NASA Astrophysics Data System (ADS)

    Jain, Abhilasha; Kumar, Ashwini; Dhoble, S. J.; Peshwe, D. R.

    2016-05-01

    Rare earth activated hybrid phosphors have made significant progress in terms of better light output, color properties and potential for long life. All these features coupled with low cost production and reduced maintenance have offered phosphor converted LEDs for diverse optoelectronic applications including signal lighting in advanced aviation. The present paper explores the effect of various processing parameters on luminescent hybrid phosphors fabricated through combustion synthesis.

  3. Mg sheet: the effect of process parameters and alloy composition on texture and mechanical properties

    NASA Astrophysics Data System (ADS)

    Hantzsche, Kerstin; Wendt, Joachim; Kainer, Karl Ulrich; Bohlen, Jan; Letzig, Dietmar

    2009-08-01

    The paper addresses the relationship between microstructure, texture, and mechanical properties of rolled magnesium sheets. The effect of rolling temperature and alloying elements on texture development and mechanical properties is demonstrated. Special focus is paid to the potential of rare earth elements to modify the anisotropic behavior and to weaken the strong basal texture of magnesium sheets. Alloy design that considers these possibilities together with appropriate selection of process parameters show the road to magnesium sheets with improved forming properties.

  4. Influence of physical parameters on residual stresses of polymer composites during the cure process

    NASA Astrophysics Data System (ADS)

    Wang, Hui; Feng, Jiemin; Guo, Zhansheng; Hu, Hongjiu; Zhang, Junqian

    2011-11-01

    A developed process model including the effects of chemical and thermal strains and the cure related elastic material behavior is established in order to simulate the cure process before cooling stage more realistically. A three-dimensional finite element method is used to analyze the effect of the curing related parameters on residual stresses in the cure progress of polymer composites. The obtained results show that the density, the specific heat, the thermal conductivity and the anisotropic chemical shrinkage have different influences on the final residual stresses before cooling stage.

  5. Influence of physical parameters on residual stresses of polymer composites during the cure process

    NASA Astrophysics Data System (ADS)

    Wang, Hui; Feng, Jiemin; Guo, Zhansheng; Hu, Hongjiu; Zhang, Junqian

    2012-04-01

    A developed process model including the effects of chemical and thermal strains and the cure related elastic material behavior is established in order to simulate the cure process before cooling stage more realistically. A three-dimensional finite element method is used to analyze the effect of the curing related parameters on residual stresses in the cure progress of polymer composites. The obtained results show that the density, the specific heat, the thermal conductivity and the anisotropic chemical shrinkage have different influences on the final residual stresses before cooling stage.

  6. Effects of material variables and process parameters on properties of investment casting shells

    NASA Astrophysics Data System (ADS)

    Tumurugoti, Priyatham

    Manufacture of investment casting shells is a complex process. The choice of raw materials - refractory powders or grains, binders and additives - affects the properties of investment casting shells. In this study, different systems of shells were prepared, according to a design of experiments, with commercially available raw materials that differ in chemistry, particle size or particle size distribution. Shell strength was measured in green, fired and cooled, and hot conditions and the results were analyzed for strength -- material property relation. Various microstructures of polished cross sections of these shells were characterized using scanning electron microscope. It was determined that the amount of matrix holding the stucco grains was dominant factor affecting green strength. Fired and hot strengths were observed to vary depending on interactions between different phases of matrix and stucco. In addition to the material properties, control of shell building parameters is critical to achieve quality shells. Process parameters affect strength of the shell by providing a means to change the relative amounts of stucco, slurry and porosity. To study the microstructural variations, shells were prepared by varying process parameters like slurry viscosity and stucco size. Data from image analysis of different microstructures were correlated to their respective fired strengths. It was determined that the shells prepared from high viscosity slurry and fine stucco had the highest strength.

  7. Troposphere Parameters Derived from Multi-GNSS Data Processing at GFZ

    NASA Astrophysics Data System (ADS)

    Deng, Zhiguo; Uhlemann, Maik; Fritsche, Mathias; Dick, Galina; Wickert, Jens

    2015-04-01

    Usually, the processing of Global Navigation Satellite System (GNSS) observations requires a thorough consideration of atmospheric parameters for precise applications. Accordingly, GPS meteorology has become a tool which uses measurements from ground-based GPS receivers for atmospheric water vapor sounding. Zenith total delay (ZTD) products derived from GNSS complement different other meteorological observing systems. GPS-based ZTD estimates have also been assimilated into numerical weather prediction (NWP) models. In addition to GPS and GLONASS, the new and emerging satellite navigation systems BeiDou and Galileo provide the potential for extended and more precise GNSS applications. Accordingly, the International GNSS Service (IGS) has initiated the Multi-GNSS Experiment (MGEX) to acquire and analyze data from all four constellations. In view of the increased number of actively transmitting satellites, the ZTD parameter estimation will particularly benefit from an improved spatial distribution of observations tracked by the ground-based receivers. In this contribution, we report on the status of our multi-system (GPS, GLONASS, BeiDou, Galileo) data processing at GFZ. Based on data from the MGEX network we produce multi-GNSS solutions including parameter estimates for satellite orbits, clock, station coordinates and site-specific ZTDs. Our presentation focusses on the validation of ZTDs from the multi-GNSS processing and a comparison with single-system ZTD solutions and GFZ's operational near real-time troposphere products.

  8. A novel forged image detection method using the characteristics of interpolation.

    PubMed

    Hwang, Min-Gu; Har, Dong-Hwan

    2013-01-01

    Development of digital image-editing programs has enabled us to be widely exposed to forged digital images surrounding us. Such forged images have been dispersed through the Internet, newspaper articles, and magazines, and in particular, the information contained in these unverified images happened to be regarded as true. As a result, the forged images provided wrong information for individuals and society, thus sometimes creating social issues. In order to solve such problems, this study was aimed to suggest the methods of identifying the veracity of forged images. In this way, it suggested re-interpolation algorithm. Namely, the study re-interpolated in identical arbitrary values both the interpolated and un-interpolated regions based on the interpolation used a lot in forged, confirmed discrete fourier transform (DFT) characteristics of these two regions, and embodied a detection map for the final forged images, using the subtraction value between two regions in DFT characteristics. PMID:22931351

  9. Influence of in line monitored fluid bed granulation process parameters on the stability of Ethinylestradiol.

    PubMed

    Roßteuscher-Carl, Katrin; Fricke, Sabine; Hacker, Michael C; Schulz-Siegmund, Michaela

    2015-12-30

    Ethinylestradiol (EE) as a highly active and low dosed compound is prone to oxidative degradation. The stability of the drug substance is therefore a critical parameter that has to be considered during drug formulation. Beside the stability of the drug substance, granule particle size and moisture are critical quality attributes (CQA) of the fluid bed granulation process which influence the tableting ability of the resulting granules. Both CQA should therefore be monitored during the production process by process analytic technology (PAT) according to ICH Q8. This work focusses on the effects of drying conditions on the stability of EE in a fluid-bed granulation process. We quantified EE degradation products 6-alpha-hydroxy-EE, 6-beta-hydroxy-EE, 9(11)-dehydro-EE and 6-oxo-EE during long time storage and accelerated conditions. PAT-tools that monitor granule particle size (Spatial filtering technology) and granule moisture (Microwave resonance technology) were applied and compared with off-line methods. We found a relevant influence of residual granule moisture and thermic stress applied during granulation on the storage stability of EE, whereas no degradation was found immediately after processing. Hence we conclude that drying parameters have a relevant influence on long term EE stability. PMID:26541302

  10. Attitude determination of a high altitude balloon system. Part 2: Development of the parameter determination process

    NASA Technical Reports Server (NTRS)

    Nigro, N. J.; Elkouh, A. F.

    1975-01-01

    The attitude of the balloon system is determined as a function of time if: (a) a method for simulating the motion of the system is available, and (b) the initial state is known. The initial state is obtained by fitting the system motion (as measured by sensors) to the corresponding output predicted by the mathematical model. In the case of the LACATE experiment the sensors consisted of three orthogonally oriented rate gyros and a magnetometer all mounted on the research platform. The initial state was obtained by fitting the angular velocity components measured with the gyros to the corresponding values obtained from the solution of the math model. A block diagram illustrating the attitude determination process employed for the LACATE experiment is shown. The process consists of three essential parts; a process for simulating the balloon system, an instrumentation system for measuring the output, and a parameter estimation process for systematically and efficiently solving the initial state. Results are presented and discussed.

  11. Impact of soil parameter and physical process on reproducibility of hydrological processes by land surface model in semiarid grassland

    NASA Astrophysics Data System (ADS)

    Miyazaki, S.; Yorozu, K.; Asanuma, J.; Kondo, M.; Saito, K.

    2014-12-01

    The land surface model (LSM) takes part in the land-atmosphere interaction on the earth system model for the climate change research. In this study, we evaluated the impact of soil parameters and physical process on reproducibility of hydrological process by LSM Minimal Advanced Treatments of Surface Interaction and RunOff (MATSIRO; Takata et al, 2003, GPC) forced by the meteorological data observed at grassland in semiarid climate in China and Mongolia. The testing of MATSIRO was carried out offline mode over the semiarid grassland sites at Tongyu (44.42 deg. N, 122.87 deg. E, altitude: 184m) in China, Kherlen Bayan Ulaan (KBU; 47.21 deg. N, 108.74 deg. E, altitude: 1235m) and Arvaikheer (46.23 N, 102.82E, altitude: 1,813m) in Mongolia. Although all sites locate semiarid grassland, the climate condition is different among sites, which the annual air temperature and precipitation are 5.7 deg. C and 388mm (Tongyu), 1.2 deg.C and 180mm (KBU), and 0.4 deg. C and 245mm(Arvaikheer). We can evaluate the effect of climate condition on the model performance. Three kinds of experiments have been carried out, which was run with the default parameters (CTL), the observed parameters (OBS) for soil physics and hydrology, and vegetation, and refined MATSIRO with the effect of ice in thermal parameters and unfrozen water below the freezing with same parameters as OBS run (OBSr). The validation data has been provided by CEOP(http://www.ceop.net/) , RAISE(http://raise.suiri.tsukuba.ac.jp/), GAME-AAN (Miyazaki et al., 2004, JGR) for Tongyu, KBU, and Arvaikheer, respectively. The reproducibility of the net radiation, the soil temperature (Ts), and latent heat flux (LE) were well reproduced by OBS and OBSr run. The change of soil physical and hydraulic parameter affected the reproducibility of soil temperature (Ts) and soil moisture (SM) as well as energy flux component especially for the sensible heat flux (H) and soil heat flux (G). The reason for the great improvement on the reproducibility of H and G by the OBSr run is likely to include the ice effect on the soil heat capacity and the thermal conductivity. The reproducibility was lower in winter than summer on the simulation of SM. The low reproducibility of winter SM is not only the performance of LSM but also the observation problem.

  12. Net-Shape Forging of Aerofoil Blade based on Flash Trimming and Compensation methods

    SciTech Connect

    Lu, B.; Ou, H.; Armstrong, C. G.

    2011-05-04

    In this research, an automatic blade forging die shape optimisation system was developed by using direct compensation and flash trimming algorithms and integrating with the DEFORM 3D software package. To validate the developed system, a 3D blade forging case problem was simulated and optimised with and without the consideration of trimming simulation. The results were compared with actual measurement data of the forged aerofoil blade with excellent results obtained with the fast trimming simulation procedure used.

  13. Quantitative analysis of beam delivery parameters and treatment process time for proton beam therapy

    SciTech Connect

    Suzuki, Kazumichi; Gillin, Michael T.; Sahoo, Narayan; Zhu, X. Ronald; Lee, Andrew K.; Lippy, Denise

    2011-07-15

    Purpose: To evaluate patient census, equipment clinical availability, maximum daily treatment capacity, use factor for major beam delivery parameters, and treatment process time for actual treatments delivered by proton therapy systems. Methods: The authors have been recording all beam delivery parameters, including delivered dose, energy, range, spread-out Bragg peak widths, gantry angles, and couch angles for every treatment field in an electronic medical record system. We analyzed delivery system downtimes that had been recorded for every equipment failure and associated incidents. These data were used to evaluate the use factor of beam delivery parameters, the size of the patient census, and the equipment clinical availability of the facility. The duration of each treatment session from patient walk-in and to patient walk-out of the treatment room was measured for 82 patients with cancers at various sites. Results: The yearly average equipment clinical availability in the last 3 yrs (June 2007-August 2010) was 97%, which exceeded the target of 95%. Approximately 2200 patients had been treated as of August 2010. The major disease sites were genitourinary (49%), thoracic (25%), central nervous system (22%), and gastrointestinal (2%). Beams have been delivered in approximately 8300 treatment fields. The use factor for six beam delivery parameters was also evaluated. Analysis of the treatment process times indicated that approximately 80% of this time was spent for patient and equipment setup. The other 20% was spent waiting for beam delivery and beam on. The total treatment process time can be expressed by a quadratic polynomial of the number of fields per session. The maximum daily treatment capacity of our facility using the current treatment processes was estimated to be 133 {+-} 35 patients. Conclusions: This analysis shows that the facility has operated at a high performance level and has treated a large number of patients with a variety of diseases. The use factor of beam delivery parameters varies by disease site. Further improvements in efficiency may be realized in the equipment- and patient-related processes of treatment.

  14. Process optimization in high-average-power ultrashort pulse laser microfabrication: how laser process parameters influence efficiency, throughput and quality

    NASA Astrophysics Data System (ADS)

    Schille, Joerg; Schneider, Lutz; Loeschner, Udo

    2015-09-01

    In this paper, laser processing of technical grade stainless steel and copper using high-average-power ultrashort pulse lasers is studied in order to gain deeper insight into material removal for microfabrication. A high-pulse repetition frequency picosecond and femtosecond laser is used in conjunction with high-performance galvanometer scanners and an in-house developed two-axis polygon scanner system. By varying the processing parameters such as wavelength, pulse length, fluence and repetition rate, cavities of standardized geometry are fabricated and analyzed. From the depths of the cavities produced, the ablation rate and removal efficiency are estimated. In addition, the quality of the cavities is evaluated by means of scanning electron microscope micrographs or rather surface roughness measurements. From the results obtained, the influence of the machining parameters on material removal and machining quality is discussed. In addition, it is shown that both material removal rate and quality increase by using femtosecond compared to picosecond laser pulses. On stainless steel, a maximum throughput of 6.81 mm3/min is achieved with 32 W femtosecond laser powers; if using 187 W picosecond laser powers, the maximum is 15.04 mm3/min, respectively. On copper, the maximum throughputs are 6.1 mm3/min and 21.4 mm3/min, obtained with 32 W femtosecond and 187 W picosecond laser powers. The findings indicate that ultrashort pulses in the mid-fluence regime yield most efficient material removal. In conclusion, from the results of this analysis, a range of optimum processing parameters are derived feasible to enhance machining efficiency, throughput and quality in high-rate micromachining. The work carried out here clearly opens the way to significant industrial applications.

  15. Simulations and Experiments of Hot Forging Design and Evaluation of the Aircraft Landing Gear Barrel Al Alloy Structure

    NASA Astrophysics Data System (ADS)

    Ram Prabhu, T.

    2016-02-01

    In the present study, the hot forging design of a typical landing gear barrel was evolved using finite element simulations and validated with experiments. A DEFORM3D software was used to evolve the forging steps to obtain the sound quality part free of defects with minimum press force requirements. The hot forging trial of a barrel structure was carried out in a 30 MN hydraulic press based on the simulation outputs. The tensile properties of the part were evaluated by taking samples from all three orientations (longitudinal, long transverse, short transverse). The hardness and microstructure of the part were also investigated. To study the soundness of the product, fluorescent penetrant inspection and ultrasonic testing were performed in order to identify any potential surface or internal defects in the part. From experiments, it was found that the part was formed successfully without any forging defects such as under filling, laps, or folds that validated the effectiveness of the process simulation. The tensile properties of the part were well above the specification limit (>10%) and the properties variation with respect to the orientation was less than 2.5%. The part has qualified the surface defects level of Mil Std 1907 Grade C and the internal defects level of AMS 2630 Class A (2 mm FBh). The microstructure shows mean grain length and width of 167 and 66 µm in the longitudinal direction. However, microstructure results revealed that the coarse grain structure was observed on the flat surface near the lug region due to the dead zone formation. An innovative and simple method of milling the surface layer after each pressing operation was applied to solve the problem of the surface coarse grain structure.

  16. Simulations and Experiments of Hot Forging Design and Evaluation of the Aircraft Landing Gear Barrel Al Alloy Structure

    NASA Astrophysics Data System (ADS)

    Ram Prabhu, T.

    2016-04-01

    In the present study, the hot forging design of a typical landing gear barrel was evolved using finite element simulations and validated with experiments. A DEFORM3D software was used to evolve the forging steps to obtain the sound quality part free of defects with minimum press force requirements. The hot forging trial of a barrel structure was carried out in a 30 MN hydraulic press based on the simulation outputs. The tensile properties of the part were evaluated by taking samples from all three orientations (longitudinal, long transverse, short transverse). The hardness and microstructure of the part were also investigated. To study the soundness of the product, fluorescent penetrant inspection and ultrasonic testing were performed in order to identify any potential surface or internal defects in the part. From experiments, it was found that the part was formed successfully without any forging defects such as under filling, laps, or folds that validated the effectiveness of the process simulation. The tensile properties of the part were well above the specification limit (>10%) and the properties variation with respect to the orientation was less than 2.5%. The part has qualified the surface defects level of Mil Std 1907 Grade C and the internal defects level of AMS 2630 Class A (2 mm FBh). The microstructure shows mean grain length and width of 167 and 66 µm in the longitudinal direction. However, microstructure results revealed that the coarse grain structure was observed on the flat surface near the lug region due to the dead zone formation. An innovative and simple method of milling the surface layer after each pressing operation was applied to solve the problem of the surface coarse grain structure.

  17. Parameter Sensitivity and Laboratory Benchmarking of a Biogeochemical Process Model for Enhanced Anaerobic Dechlorination

    NASA Astrophysics Data System (ADS)

    Kouznetsova, I.; Gerhard, J. I.; Mao, X.; Barry, D. A.; Robinson, C.; Brovelli, A.; Harkness, M.; Fisher, A.; Mack, E. E.; Payne, J. A.; Dworatzek, S.; Roberts, J.

    2008-12-01

    A detailed model to simulate trichloroethene (TCE) dechlorination in anaerobic groundwater systems has been developed and implemented through PHAST, a robust and flexible geochemical modeling platform. The approach is comprehensive but retains flexibility such that models of varying complexity can be used to simulate TCE biodegradation in the vicinity of nonaqueous phase liquid (NAPL) source zones. The complete model considers a full suite of biological (e.g., dechlorination, fermentation, sulfate and iron reduction, electron donor competition, toxic inhibition, pH inhibition), physical (e.g., flow and mass transfer) and geochemical processes (e.g., pH modulation, gas formation, mineral interactions). Example simulations with the model demonstrated that the feedback between biological, physical, and geochemical processes is critical. Successful simulation of a thirty-two-month column experiment with site soil, complex groundwater chemistry, and exhibiting both anaerobic dechlorination and endogenous respiration, provided confidence in the modeling approach. A comprehensive suite of batch simulations was then conducted to estimate the sensitivity of predicted TCE degradation to the 36 model input parameters. A local sensitivity analysis was first employed to rank the importance of parameters, revealing that 5 parameters consistently dominated model predictions across a range of performance metrics. A global sensitivity analysis was then performed to evaluate the influence of a variety of full parameter data sets available in the literature. The modeling study was performed as part of the SABRE (Source Area BioREmediation) project, a public/private consortium whose charter is to determine if enhanced anaerobic bioremediation can result in effective and quantifiable treatment of chlorinated solvent DNAPL source areas. The modelling conducted has provided valuable insight into the complex interactions between processes in the evolving biogeochemical systems, particularly at the laboratory scale.

  18. Display device for indicating the value of a parameter in a process plant

    DOEpatents

    Scarola, Kenneth; Jamison, David S.; Manazir, Richard M.; Rescorl, Robert L.; Harmon, Daryl L.

    1993-01-01

    An advanced control room complex for a nuclear power plant, including a discrete indicator and alarm system (72) which is nuclear qualified for rapid response to changes in plant parameters and a component control system (64) which together provide a discrete monitoring and control capability at a panel (14-22, 26, 28) in the control room (10). A separate data processing system (70), which need not be nuclear qualified, provides integrated and overview information to the control room and to each panel, through CRTs (84) and a large, overhead integrated process status overview board (24). The discrete indicator and alarm system (72) and the data processing system (70) receive inputs from common plant sensors and validate the sensor outputs to arrive at a representative value of the parameter for use by the operator during both normal and accident conditions, thereby avoiding the need for him to assimilate data from each sensor individually. The integrated process status board (24) is at the apex of an information hierarchy that extends through four levels and provides access at each panel to the full display hierarchy. The control room panels are preferably of a modular construction, permitting the definition of inputs and outputs, the man machine interface, and the plant specific algorithms, to proceed in parallel with the fabrication of the panels, the installation of the equipment and the generic testing thereof.

  19. Visualizing the influence of the process parameters on the keyhole dimensions in plasma arc welding

    NASA Astrophysics Data System (ADS)

    Liu, Z. M.; Wu, C. S.; Chen, M. A.

    2012-10-01

    The keyhole status and its dimensions are critical information determining both the process quality and weld quality in plasma arc welding (PAW). It is of great significance to measure the keyhole shape and size and to correlate them with the main process parameters. In this study, a low-cost vision system is developed to visualize the keyhole at the backside of the test-pieces in PAW. Three stages of keyhole evolution, i.e. initial blind stage (non-penetrated keyhole), unstable stage with momentarily disappeared keyhole and quasi-steady open keyhole stage (fully-penetrated keyhole), are measured in real-time during the PAW tests on stainless steel test-pieces of thickness 8 mm. Based on the captured images of keyhole under different welding conditions, the correlations of the main welding process parameters (welding current, welding speed, plasma gas flow rate) with the keyhole length, width and area are visualized through vision measurement. It lays a solid foundation for implementing keyhole stability control and process optimization in keyhole PAW.

  20. Controlled drug release from melt-extrudates through processing parameters: a chemometric approach.

    PubMed

    Sarraf, Abraham G; Cherkaoui, Samir; Jordan, Olivier; Gurny, Robert; Doelker, Eric

    2015-03-15

    The objective of this study was to tailor a drug release profile through the adjustment of some key processing parameters involved in melt-extrusion: die temperature, shear rate, die length and drug particle size. Two experimental designs were selected, namely a 2-level full factorial design to examine the effects and significance of the processing factors, and a central composite design of the surface responses to find the best set of factor levels to obtain given specifications of drug release. Extrudates of poly(ethylene-co-vinyl acetate) and phenylpropanolamine hydrochloride were prepared using a ram extruder. Drug release profiles from the matrix systems were fitted using a power law, for which a new mathematical expression of a burst release was provided. The burst release and exponent were selected as the responses. The processing factors had a drastic influence on the drug release. Within the domain that was investigated, the burst release and the exponent varied from 6 to 54% and 0.1 to 0.4, respectively, resulting in a time requires for 50% drug release extending from hours to weeks. These results demonstrated the possibilities of modulating the release profile by means of the processing parameters rather than through the classical approach of altering the formulation. PMID:25543111

  1. Laser parameters for silicon solar cell processing: a simulation of heat transfer and material modification

    NASA Astrophysics Data System (ADS)

    Baier, T.; Glaeser, G.; Wanka, H.

    2012-10-01

    In this paper we present a simple technique for approximating laser process parameters needed for laser processing of crystalline silicon solar cells. The calculation computes the changes of silicon material properties during the time of laser-material interaction. As the laser pulse energy modifies optical and thermal properties of silicon, the chronological segmentation illustrates the temperature rise within the irradiated volume and indicates the time needed for melting or evaporation. Depending on the desired material modification, commercially available laser sources are analyzed regarding their process suitability. Simulating the laser system performance reveals its theoretical output and determines its expected efficiency. Simulations in this paper correlate well to experimental data and are done for different fields of interest: a) ablation rate during laser drilling for EWT cells, using IR wavelengths in the order of 1 μs b) depth and width of laser grooves as used for Laser Grooved Buried Contact cells (LGBC) or edge isolation, using wavelengths in the IR and VIS c) process windows during selective laser doping with 532 nm using PSG as sole phosphorous source d) laser parameters needed for Laser-Fired Contacts (LFC).

  2. Residual Stresses in 21-6-9 Stainless Steel Warm Forgings

    SciTech Connect

    Everhart, Wesley A.; Lee, Jordan D.; Broecker, Daniel J.; Bartow, John P.; McQueen, Jamie M.; Switzner, Nathan T.; Neidt, Tod M.; Sisneros, Thomas A.; Brown, Donald W.

    2012-11-14

    Forging residual stresses are detrimental to the production and performance of derived machined parts due to machining distortions, corrosion drivers and fatigue crack drivers. Residual strains in a 21-6-9 stainless steel warm High Energy Rate Forging (HERF) were measured via neutron diffraction. The finite element analysis (FEA) method was used to predict the residual stresses that occur during forging and water quenching. The experimentally measured residual strains were used to calibrate simulations of the three-dimensional residual stress state of the forging. ABAQUS simulation tools predicted residual strains that tend to match with experimental results when varying yield strength is considered.

  3. Evaluation of kinetic parameters of a sulfur-limestone autotrophic denitrification biofilm process.

    PubMed

    Zeng, Hui; Zhang, Tian C

    2005-12-01

    In this study, four kinetic parameters of autotrophic denitrifiers in fixed-bed sulfur-limestone autotrophic denitrification (SLAD) columns were evaluated. The curve-matching method was used by conducting 22 non-steady-state tests for estimation of half-velocity constant, K(s) and maximum specific substrate utilization rate, k. To estimate the bacteria yield coefficient, Y and the decay coefficient, k(d), two short term batch tests (before and after the starvation of the autotrophic denitrifiers) were conducted using a fixed-bed SLAD column where the biofilm was fully penetrated by nitrate-N. It was found that K(s) = 0.398 mg NO(3-)-N/l, k = 0.15 d(-1), k(d) = 0.09-0.12 d(-1), and Y = 0.85-1.11 g VSS/g NO(3-)-N. Our results are consistent with those obtained from SLAD biofilm processes, but different from those obtained from suspended-growth systems with thiosulfate or sulfur powders as the S source. The method developed in this study might be useful for estimation of four Monod-type kinetic parameters in other biofilm processes. However, cautions must be given when the estimated parameters are used because the measurements of the biomass and the biofilm thickness could be further improved, and the assumption of sulfur being a non-limiting substrate needs to be proved. PMID:16289671

  4. Processing parameter optimization for the laser dressing of bronze-bonded diamond wheels

    NASA Astrophysics Data System (ADS)

    Deng, H.; Chen, G. Y.; Zhou, C.; Li, S. C.; Zhang, M. J.

    2014-01-01

    In this paper, a pulsed fiber-laser dressing method for bronze-bonded diamond wheels was studied systematically and comprehensively. The mechanisms for the laser dressing of bronze-bonded diamond wheels were theoretically analyzed, and the key processing parameters that determine the results of laser dressing, including the laser power density, pulse overlap ratio, ablation track line overlap ratio, and number of scanning cycles, were proposed for the first time. Further, the effects of these four key parameters on the oxidation-damaged layer of the material surface, the material removal efficiency, the material surface roughness, and the average protrusion height of the diamond grains were explored and summarized through pulsed laser ablation experiments. Under the current experimental conditions, the ideal values of the laser power density, pulse overlap ratio, ablation track line overlap ratio, and number of scanning cycles were determined to be 4.2 × 107 W/cm2, 30%, 30%, and 16, respectively. Pulsed laser dressing experiments were conducted on bronze-bonded diamond wheels using the optimized processing parameters; next, both the normal and tangential grinding forces produced by the dressed grinding wheel were measured while grinding alumina ceramic materials. The results revealed that the normal and tangential grinding forces produced by the laser-dressed grinding wheel during grinding were smaller than those of grinding wheels dressed using the conventional mechanical method, indicating that the pulsed laser dressing technology provides irreplaceable advantages relative to the conventional mechanical dressing method.

  5. A self-adaptive parameter optimization algorithm in a real-time parallel image processing system.

    PubMed

    Li, Ge; Zhang, Xuehe; Zhao, Jie; Zhang, Hongli; Ye, Jianwei; Zhang, Weizhe

    2013-01-01

    Aiming at the stalemate that precision, speed, robustness, and other parameters constrain each other in the parallel processed vision servo system, this paper proposed an adaptive load capacity balance strategy on the servo parameters optimization algorithm (ALBPO) to improve the computing precision and to achieve high detection ratio while not reducing the servo circle. We use load capacity functions (LC) to estimate the load for each processor and then make continuous self-adaptation towards a balanced status based on the fluctuated LC results; meanwhile, we pick up a proper set of target detection and location parameters according to the results of LC. Compared with current load balance algorithm, the algorithm proposed in this paper is proceeded under an unknown informed status about the maximum load and the current load of the processors, which means it has great extensibility. Simulation results showed that the ALBPO algorithm has great merits on load balance performance, realizing the optimization of QoS for each processor, fulfilling the balance requirements of servo circle, precision, and robustness of the parallel processed vision servo system. PMID:24174920

  6. A Self-Adaptive Parameter Optimization Algorithm in a Real-Time Parallel Image Processing System

    PubMed Central

    Li, Ge; Zhang, Xuehe; Zhao, Jie; Zhang, Hongli; Ye, Jianwei; Zhang, Weizhe

    2013-01-01

    Aiming at the stalemate that precision, speed, robustness, and other parameters constrain each other in the parallel processed vision servo system, this paper proposed an adaptive load capacity balance strategy on the servo parameters optimization algorithm (ALBPO) to improve the computing precision and to achieve high detection ratio while not reducing the servo circle. We use load capacity functions (LC) to estimate the load for each processor and then make continuous self-adaptation towards a balanced status based on the fluctuated LC results; meanwhile, we pick up a proper set of target detection and location parameters according to the results of LC. Compared with current load balance algorithm, the algorithm proposed in this paper is proceeded under an unknown informed status about the maximum load and the current load of the processors, which means it has great extensibility. Simulation results showed that the ALBPO algorithm has great merits on load balance performance, realizing the optimization of QoS for each processor, fulfilling the balance requirements of servo circle, precision, and robustness of the parallel processed vision servo system. PMID:24174920

  7. Effective parameters, effective processes: From porous flow physics to in situ remediation technology

    SciTech Connect

    Pruess, K.

    1995-06-01

    This paper examines the conceptualization of multiphase flow processes on the macroscale, as needed in field applications. It emphasizes that upscaling from the pore-level will in general not only introduce effective parameters but will also give rise to ``effective processes,`` i.e., the emergence of new physical effects that may not have a microscopic counterpart. ``Phase dispersion`` is discussed as an example of an effective process for the migration and remediation of non-aqueous phase liquid (NAPL) contaminants in heterogeneous media. An approximate space-and-time scaling invariance is derived for gravity-driven liquid flow in unsaturated two-dimensional porous media (fractures). Issues for future experimental and theoretical work are identified.

  8. Detecting documents forged by printing and copying

    NASA Astrophysics Data System (ADS)

    Shang, Shize; Memon, Nasir; Kong, Xiangwei

    2014-12-01

    This paper describes a method to distinguish documents produced by laser printers, inkjet printers, and electrostatic copiers, three commonly used document creation devices. The proposed approach can distinguish between documents produced by these sources based on features extracted from the characters in the documents. Hence, it can also be used to detect tampered documents produced by a mixture of these sources. We analyze the characteristics associated with laser/inkjet printers and electrostatic copiers and determine the signatures created by the different physical and technical processes involved in each type of printing. Based on the analysis of these signatures, we computed the features of noise energy, contour roughness, and average gradient. To the best of our knowledge, this is the first work to distinguish documents produced by laser printer, inkjet printer, and copier based on features extracted from individual characters in the documents. Experimental results show that this method has an average accuracy of 90% and works with JPEG compression.

  9. Influence of the process parameters on the morphology and enzyme production of Aspergilli.

    PubMed

    Schgerl, K; Gerlach, S R; Siedenberg, D

    1998-01-01

    Several papers have been published dealing with various fungi to determine their morphology, enzyme production or process performance. However, no publication considered all of these aspects simultaneously. In the case of the production of xylanase by Aspergillus awamori the interrelationship of various key parameters are investigated. The influence of the reactor type (shake flasks, stirred tank and airlift tower loop reactor), the medium composition (semisynthetic and complex medium with wheat bran of different sizes, respectively as well as different concentrations of phosphate), and the specific power input (stirrer speed) on the growth, morphology, physiology, and productivity of the fungus are investigated. The results reveal a complex interrelationship which explains why the published results are contradictory. Without considering all of the relevant parameters, it is not possible to make general conclusions. PMID:9468803

  10. Multiconductor Transmission-Line Theory That Includes an Antenna Process with a Lumped-Parameter Circuit

    NASA Astrophysics Data System (ADS)

    Toki, Hiroshi; Abe, Masayuki

    2016-03-01

    Electromagnetic noise was studied theoretically by developing a multiconductor transmission-line (MTL) theory derived from Maxwell’s equations without any approximations. The MTL theory naturally contains the antenna process, and for the case of three lines it is written in terms of normal, common, and antenna modes. Here we develop a theoretical method to solve the MTL equations by introducing boundary conditions consisting of a lumped-parameter circuit in order to describe the performance of any electric circuit for good performance without noise. The finite-difference time-domain (FDTD) method is a powerful algorithm to solve time-dependent coupled differential equations for a combined distributed- and lumped-parameter circuit.

  11. Dynamical model development and parameter identification for an anaerobic wastewater treatment process.

    PubMed

    Bernard, O; Hadj-Sadok, Z; Dochain, D; Genovesi, A; Steyer, J P

    2001-11-20

    This paper deals with the development and the parameter identification of an anaerobic digestion process model. A two-step (acidogenesis-methanization) mass-balance model has been considered. The model incorporates electrochemical equilibria in order to include the alkalinity, which has to play a central role in the related monitoring and control strategy of a treatment plant. The identification is based on a set of dynamical experiments designed to cover a wide spectrum of operating conditions that are likely to take place in the practical operation of the plant. A step by step identification procedure to estimate the model parameters is presented. The results of 70 days of experiments in a 1-m(3) fermenter are then used to validate the model. PMID:11668442

  12. Consolidation processing parameters and alternative processing methods for powder metallurgy Al-Cu-Mg-X-X alloys

    NASA Technical Reports Server (NTRS)

    Sankaran, K. K.

    1987-01-01

    The effects of varying the vacuum degassing parameters on the microstructure and properties of Al-4Cu-1Mg-X-X (X-X = 1.5Li-0.2Zr or 1.5Fe-0.75Ce) alloys processed from either prealloyed (PA) or mechanically alloyed (M) powder, and consolidated by either using sealed aluminum containers or containerless vacuum hot pressing were studied. The consolidated billets were hot extruded to evaluate microstructure and properties. The MA Li-containing alloy did not include Zr, and the MA Fe- and Ce-containing alloy was made from both elemental and partially prealloyed powder. The alloys were vacuum degassed both above and below the solution heat treatment temperature. While vacuum degassing lowered the hydrogen content of these alloys, the range over which the vacuum degassing parameters were varied was not large enough to cause significant changes in degassing efficiency, and the observed variations in the mechanical properties of the heat treated alloys were attributed to varying contributions to strengthening by the sub-structure and the dispersoids. Mechanical alloying increased the strength over that of alloys of similar composition made from PA powder. The inferior properties in the transverse orientation, especially in the Li-containing alloys, suggested deficiencies in degassing. Among all of the alloys processed for this study, the Fe- and Ce-containing alloys made from MA powder possessed better combinations of strength and toughness.

  13. Comparison between 2D and 3D Numerical Modelling of a hot forging simulative test

    SciTech Connect

    Croin, M.; Ghiotti, A.; Bruschi, S.

    2007-04-07

    The paper presents the comparative analysis between 2D and 3D modelling of a simulative experiment, performed in laboratory environment, in which operating conditions approximate hot forging of a turbine aerofoil section. The plane strain deformation was chosen as an ideal case to analyze the process because of the thickness variations in the final section and the consequent distributions of contact pressure and sliding velocity at the interface that are closed to the conditions of the real industrial process. In order to compare the performances of 2D and 3D approaches, two different analyses were performed and compared with the experiments in terms of loads and temperatures peaks at the interface between the dies and the workpiece.

  14. Evaluating Processes, Parameters and Observations Using Cross Validation and Computationally Frugal Sensitivity Analysis Methods

    NASA Astrophysics Data System (ADS)

    Foglia, L.; Mehl, S.; Hill, M. C.

    2013-12-01

    Sensitivity analysis methods are used to identify measurements most likely to provide important information for model development and predictions and therefore identify critical processes. Methods range from computationally demanding Monte Carlo and cross-validation methods, to very computationally efficient linear methods. The methods are able to account for interrelations between parameters, but some argue that because linear methods neglect the effects of model nonlinearity, they are not worth considering when examining complex, nonlinear models of environmental systems. However, when faced with computationally demanding models needed to simulate, for example, climate change, the chance of obtaining fundamental insights (such as important and relationships between predictions and parameters) with few model runs is tempting. In the first part of this work, comparisons of local sensitivity analysis and cross-validation are conducted using a nonlinear groundwater model of the Maggia Valley, Southern Switzerland; sensitivity analysis are then applied to an integrated hydrological model of the same system where the impact of more processes and of using different sets of observations on the model results are considered; applicability to models of a variety of situations (climate, water quality, water management) is inferred. Results show that the frugal linear methods produced about 70% of the insight from about 2% of the model runs required by the computationally demanding methods. Regarding important observations, linear methods were not always able to distinguish between moderately and unimportant observations. However, they consistently identified the most important observations which are critical to characterize relationships between parameters and to assess the worth of potential new data collection efforts. Importance both to estimate parameters and predictions of interest was readily identified. The results suggest that it can be advantageous to consider local sensitivity analysis in model evaluation, possibly as a preliminary step to provide insights that can be used to improve the design of more demanding methods. This can be foreseen as a promising direction of future research where frugal and complex methods are combined to provide insights on model development and model results.

  15. A Graphics Processing Unit-enabled, High-resolution Cosmological Microlensing Parameter Survey

    NASA Astrophysics Data System (ADS)

    Bate, N. F.; Fluke, C. J.

    2012-01-01

    In the era of synoptic surveys, the number of known gravitationally lensed quasars is set to increase by over an order of magnitude. These new discoveries will enable a move from single-quasar studies to investigations of statistical samples, presenting new opportunities to test theoretical models for the structure of quasar accretion disks and broad emission line regions (BELRs). As one crucial step in preparing for this influx of new lensed systems, a large-scale exploration of microlensing convergence-shear parameter space is warranted, requiring the computation of O(105) high-resolution magnification maps. Based on properties of known lensed quasars, and expectations from accretion disk/BELR modeling, we identify regions of convergence-shear parameter space, map sizes, smooth matter fractions, and pixel resolutions that should be covered. We describe how the computationally time-consuming task of producing ~290,000 magnification maps with sufficient resolution (10,0002 pixel map-1) to probe scales from the inner edge of the accretion disk to the BELR can be achieved in ~400 days on a 100 teraflop s-1 high-performance computing facility, where the processing performance is achieved with graphics processing units. We illustrate a use-case for the parameter survey by investigating the effects of varying the lens macro-model on accretion disk constraints in the lensed quasar Q2237+0305. We find that although all constraints are consistent within their current error bars, models with more densely packed microlenses tend to predict shallower accretion disk radial temperature profiles. With a large parameter survey such as the one described here, such systematics on microlensing measurements could be fully explored. ), an international collaboration supported by the Australian Research Council.

  16. Translational Research: Forging a New Cultural Identity

    PubMed Central

    Coller, Barry S.

    2009-01-01

    More than a decade ago, Dr. Joseph Goldstein called attention to the increasing dissociation between scientific advances and their translation into improved health with his pithy analysis of the biotechnology industry: “1 new gene per day, 1 new company per week, 1 new drug per year.”1 Unfortunately, the gap continues to grow, with increasing concerns about whether the enormous increase in knowledge brought about by the sequencing of the human genome and other scientific advances are being matched by the translational effort. For example, a recent review by the Congressional Budget Office found that the dramatic increase in inflation-adjusted funding of biomedical research since 1970 by the pharmaceutical industry and the National Institutes of Health (NIH), in addition to the influx of capital from the biotechnology industry, has had only a minor impact on the number of truly new drugs approved by the Food and Drug Administration each year.2 The outlook for the immediate future does not appear to be much brighter, with declining numbers of new drugs being submitted for regulatory approval3 and the investment community expressing grave concerns about the prospects for both the biotechnology and pharmaceutical industries.4,5 It is not surprising, therefore, that there has been intense focus on how to successfully bridge the gap between scientific discovery and the development of new strategies to diagnose, treat, and prevent disease; this process is now commonly called translational research. PMID:18828172

  17. Mathematical modeling and analysis of EDM process parameters based on Taguchi design of experiments

    NASA Astrophysics Data System (ADS)

    Laxman, J.; Raj, K. Guru

    2015-12-01

    Electro Discharge Machining is a process used for machining very hard metals, deep and complex shapes by metal erosion in all types of electro conductive materials. The metal is removed through the action of an electric discharge of short duration and high current density between the tool and the work piece. The eroded metal on the surface of both work piece and the tool is flushed away by the dielectric fluid. The objective of this work is to develop a mathematical model for an Electro Discharge Machining process which provides the necessary equations to predict the metal removal rate, electrode wear rate and surface roughness. Regression analysis is used to investigate the relationship between various process parameters. The input parameters are taken as peak current, pulse on time, pulse off time, tool lift time. and the Metal removal rate, electrode wear rate and surface roughness are as responses. Experiments are conducted on Titanium super alloy based on the Taguchi design of experiments i.e. L27 orthogonal experiments.

  18. Beer fermentation: monitoring of process parameters by FT-NIR and multivariate data analysis.

    PubMed

    Grassi, Silvia; Amigo, José Manuel; Lyndgaard, Christian Bøge; Foschino, Roberto; Casiraghi, Ernestina

    2014-07-15

    This work investigates the capability of Fourier-Transform near infrared (FT-NIR) spectroscopy to monitor and assess process parameters in beer fermentation at different operative conditions. For this purpose, the fermentation of wort with two different yeast strains and at different temperatures was monitored for nine days by FT-NIR. To correlate the collected spectra with °Brix, pH and biomass, different multivariate data methodologies were applied. Principal component analysis (PCA), partial least squares (PLS) and locally weighted regression (LWR) were used to assess the relationship between FT-NIR spectra and the abovementioned process parameters that define the beer fermentation. The accuracy and robustness of the obtained results clearly show the suitability of FT-NIR spectroscopy, combined with multivariate data analysis, to be used as a quality control tool in the beer fermentation process. FT-NIR spectroscopy, when combined with LWR, demonstrates to be a perfectly suitable quantitative method to be implemented in the production of beer. PMID:24594186

  19. Effect of process parameters on sidewall damage in deep silicon etch

    NASA Astrophysics Data System (ADS)

    Meng, Lingkuan; Yan, Jiang

    2015-03-01

    Sidewall damage caused in deep reactive ion silicon etch was investigated by varying etch cycle time, bias power, etch pressure and SF6 flow rate using the Bosch process in a uniquely designed, inductively coupled plasma reactor. The effects of these process parameters on the etch profile and sidewall angle were also studied for high density metal-insulator-metal capacitor structure. By choosing the proper etch cycle time of 2 s, it was observed that the sidewall damage was very sensitive to these etch process parameters. As bias power increased, the sidewall damage increased gradually. Especially, at the bias power of 500 W, a dual bowing shape with severe sidewall damage was seen, which might be due to a combination of two mechanisms: the formation of a redeposition region and a secondary ion etch effect. With increasing pressure, the sidewall damage was not always located in a specific depth range but distributed along almost the whole trench sidewall. An etch pressure below 80 mTorr was favorably recommended for reducing the extent of the sidewall damage. In addition, we found that an appropriate SF6 flow rate was also very beneficial to the realization of a smooth trench sidewall when it was controlled within an appropriate range. Based on these investigations, an acceptable etch condition could be selected to achieve a nearly vertical etch profile as well as a smooth sidewall surface.

  20. Simulation of shot peening: From process parameters to residual stress fields in a structure

    NASA Astrophysics Data System (ADS)

    Gallitelli, Donato; Boyer, Vincent; Gelineau, Maxime; Colaitis, Yann; Rouhaud, Emmanuelle; Retraint, Delphine; Kubler, Régis; Desvignes, Marc; Barrallier, Laurent

    2016-04-01

    Manufacturing industries perform mechanical surface treatments like shot peening at the end of the manufacturing chain to protect important working parts. This treatment modifies the near surface of the treated part with the introduction of compressive residual stresses due to the repeated impacts of the shot. Then, the treated part exhibits, not only a longer life, but also a better fretting behavior, an improved resistance to corrosion… The objective of the present paper is first to study the relation between the process parameters and the material state (residual stress and plastic variables…) for a complex geometry. Next, a numerical tool is proposed, able to predict this material state in a time frame that is consistent with industrial constraints. The originality of the proposed approach thus consists in the chaining of the different steps. The first step is to choose the process parameters for the shot peening process considering conventional or ultrasonic shot peening and model the shot dynamics for a complex geometry. Once the impact velocity field is known, the objective is to compute the local incompatible plastic deformation field due to the repeated impacts using analytical methods. Then, a finite element model is used to compute the residual and deformation fields in the considered mechanical part. The complete method has been performed on the model of a gear, a mechanical part that is most often shot peened and exhibits a complex geometry.

  1. Influence of Process Parameters on Forming of Arched Aircraft Skin with Aluminum Alloy 2024

    NASA Astrophysics Data System (ADS)

    Yan, Huajun; Zhang, Shuangjie; Gao, Ying

    To solve these problems such as easily springback and hardly controlling the loading direction when arched aircraft skin is formed, stretch forming of steel plate with aluminium alloy 2024 was simulated by the finite element software Abaqus, and the shape of the stretch forming die was the arc with radius 350mm. The influence of process parameters, such as stretch forming track and dangling length on forming of arched aircraft skin was researched, and the reasonable range of stretch forming length track and dangling length was given. The results have significance for research the forming law of arched aircraft skin.

  2. Effect of sintering process parameters on the properties of 3Y-PSZ ceramics

    NASA Astrophysics Data System (ADS)

    Chu, H. L.; Wang, C. L.; Lee, H. E.; Sie, Y. Y.; Chen, R. S.; Hwang, W. S.; Wang, M. C.

    2013-12-01

    The effect of sintering process parameters on the properties of 3 mol% yttria partially stability zirconia (3Y-PSZ) ceramics has been investigated. The relative density of the sintered pellet rapidly increases from 70.5 to 93.6% with rose temperature from 1473 to 1573 K. In addition, the relative density only slightly increases from 94.9 to 96.6 %, when rose sintered temperature from 1573 to 1773 K. This result shows that no significant influence on the densification behavior when sintering at 1573 to 1773 K for 2 h. The Vickers hardness and toughness also increase with the sintered temperature.

  3. Formulation and implementation of a practical algorithm for parameter estimation with process and measurement noise

    NASA Technical Reports Server (NTRS)

    Maine, R. E.; Iliff, K. W.

    1980-01-01

    A new formulation is proposed for the problem of parameter estimation of dynamic systems with both process and measurement noise. The formulation gives estimates that are maximum likelihood asymptotically in time. The means used to overcome the difficulties encountered by previous formulations are discussed. It is then shown how the proposed formulation can be efficiently implemented in a computer program. A computer program using the proposed formulation is available in a form suitable for routine application. Examples with simulated and real data are given to illustrate that the program works well.

  4. Removing arsenic from coal under ultrasonic and microwave radiation: The influence of processing parameter

    SciTech Connect

    Mi, J.; Ren, J.; Zhang, H.J.; Xie, K.C.

    2008-07-01

    Arsenic is one of the trace elements in coal that we are most concerned about because of its toxicity and environmental persistence. Poisoning is endemic in China and is widespread and locally very severe, which is receiving increased attention throughout the world. In this study, an oxidation method was applied for removing arsenic from two Chinese coals (Yima and Datong) under ultrasonic and microwave radiation. There are many processing parameters that impact the effect of removing arsenic from coal: power of ultrasonic, time in ultrasonic, time in microwave radiation, and the concentration of coal, and these were considered with several levels in this article.

  5. Effect of process parameters on the chemical vapour synthesis of nanocrystalline titania

    NASA Astrophysics Data System (ADS)

    Md, Imteyaz Ahmad; Bhattacharya, S. S.

    2008-08-01

    In this investigation nanocrystalline titania powders were produced by the chemical vapour synthesis (CVS) route and characterized by standard techniques of XRD, HRTEM and BET. The effects of precursor/gas flow rates, hotwall temperature and system pressure on the particle size and distribution, as well as phase composition of the synthesized nanocrystalline titania powder, were studied. It was demonstrated that by suitably adjusting the process parameters during CVS it becomes possible to control the anatase crystallite size, specific surface area and the rutile content in the synthesized nanocrystalline titania powders.

  6. Sinter-forging characteristics of fine-grained zirconia

    SciTech Connect

    Panda, P.C.; Wang, J.; Raj, R.

    1988-12-01

    Powder preforms of zirconia, containing 2.85 mol% yttria, were sinter-forged in simple uniaxial compression at 1400/sup 0/C by applying constant displacement rates to the specimens. Shear and densification strains and the uniaxial stress were measured as a function of time. In contrast with alumina and silicon nitride, zirconia appears to densify by a dislocation mechanism. As a consequence, the densification rate is linked to the applied strain rather than to the applied hydrostatic pressure: the powder compact requires a critical amount of compressive strain to consolidate to full density, irrespective of the strain rate or the stress at which that strain is applied.

  7. Binaural processing model based on contralateral inhibition. II. Dependence on spectral parameters.

    PubMed

    Breebaart, J; van de Par, S; Kohlrausch, A

    2001-08-01

    This and two accompanying articles [Breebaart et al., J. Acoust. Soc. Am. 110, 1074-1088 (2001); 110, 1105-1117 (2001)] describe a computational model for the signal processing in the binaural auditory system. The model consists of several stages of monaural and binaural preprocessing combined with an optimal detector. In the present article the model is tested and validated by comparing its predictions with experimental data for binaural discrimination and masking conditions as a function of the spectral parameters of both masker and signal. For this purpose, the model is used as an artificial observer in a three-interval, forced-choice adaptive procedure. All model parameters were kept constant for all simulations described in this and the subsequent article. The effects of the following experimental parameters were investigated: center frequency of both masker and target, bandwidth of masker and target, the interaural phase relations of masker and target, and the level of the masker. Several phenomena that occur in binaural listening conditions can be accounted for. These include the wider effective binaural critical bandwidth observed in band-widening NoS(pi) conditions, the different masker-level dependence of binaural detection thresholds for narrow- and for wide-band maskers, the unification of IID and ITD sensitivity with binaural detection data, and the dependence of binaural thresholds on frequency. PMID:11519577

  8. The Influence of Formulation and Manufacturing Process Parameters on the Characteristics of Lyophilized Orally Disintegrating Tablets

    PubMed Central

    Jones, Rhys J.; Rajabi-Siahboomi, Ali; Levina, Marina; Perrie, Yvonne; Mohammed, Afzal R.

    2011-01-01

    Gelatin is a principal excipient used as a binder in the formulation of lyophilized orally disintegrating tablets. The current study focuses on exploiting the physicochemical properties of gelatin by varying formulation parameters to determine their influence on orally disintegrating tablet (ODT) characteristics. Process parameters, namely pH and ionic strength of the formulations, and ball milling were investigated to observe their effects on excipient characteristics and tablet formation. The properties and characteristics of the formulations and tablets which were investigated included: glass transition temperature, wettability, porosity, mechanical properties, disintegration time, morphology of the internal structure of the freeze-dried tablets, and drug dissolution. The results from the pH study revealed that adjusting the pH of the formulation away from the isoelectric point of gelatin, resulted in an improvement in tablet disintegration time possibly due to increase in gelatin swelling resulting in greater tablet porosity. The results from the ionic strength study revealed that the inclusion of sodium chloride influenced tablet porosity, tablet morphology and the glass transition temperature of the formulations. Data from the milling study showed that milling the excipients influenced formulation characteristics, namely wettability and powder porosity. The study concludes that alterations of simple parameters such as pH and salt concentration have a significant influence on formulation of ODT. PMID:24310589

  9. Impact of processing parameters on the haemocompatibility of Bombyx mori silk films.

    PubMed

    Seib, F Philipp; Maitz, Manfred F; Hu, Xiao; Werner, Carsten; Kaplan, David L

    2012-02-01

    Silk has traditionally been used for surgical sutures due to its lasting strength and durability; however, the use of purified silk proteins as a scaffold material for vascular tissue engineering goes beyond traditional use and requires application-orientated biocompatibility testing. For this study, a library of Bombyx mori silk films was generated and exposed to various solvents and treatment conditions to reflect current silk processing techniques. The films, along with clinically relevant reference materials, were exposed to human whole blood to determine silk blood compatibility. All substrates showed an initial inflammatory response comparable to polylactide-co-glycolide (PLGA), and a low to moderate haemostasis response similar to polytetrafluoroethylene (PTFE) substrates. In particular, samples that were water annealed at 25 °C for 6 h demonstrated the best blood compatibility based on haemostasis parameters (e.g. platelet decay, thrombin-antithrombin complex, platelet factor 4, granulocytes-platelet conjugates) and inflammatory parameters (e.g. C3b, C5a, CD11b, surface-associated leukocytes). Multiple factors such as treatment temperature and solvent influenced the biological response, though no single physical parameter such as β-sheet content, isoelectric point or contact angle accurately predicted blood compatibility. These findings, when combined with prior in vivo data on silk, support a viable future for silk-based vascular grafts. PMID:22079005

  10. Measurements of gas parameters in plasma-assisted supersonic combustion processes using diode laser spectroscopy

    SciTech Connect

    Bolshov, Mikhail A; Kuritsyn, Yu A; Liger, V V; Mironenko, V R; Leonov, S B; Yarantsev, D A

    2009-09-30

    We report a procedure for temperature and water vapour concentration measurements in an unsteady-state combustion zone using diode laser absorption spectroscopy. The procedure involves measurements of the absorption spectrum of water molecules around 1.39 {mu}m. It has been used to determine hydrogen combustion parameters in M = 2 gas flows in the test section of a supersonic wind tunnel. The relatively high intensities of the absorption lines used have enabled direct absorption measurements. We describe a differential technique for measurements of transient absorption spectra, the procedure we used for primary data processing and approaches for determining the gas temperature and H{sub 2}O concentration in the probed zone. The measured absorption spectra are fitted with spectra simulated using parameters from spectroscopic databases. The combustion-time-averaged ({approx}50 ms) gas temperature and water vapour partial pressure in the hot wake region are determined to be 1050 K and 21 Torr, respectively. The large signal-to-noise ratio in our measurements allowed us to assess the temporal behaviour of these parameters. The accuracy in our temperature measurements in the probed zone is {approx}40 K. (laser applications and other topics in quantum electronics)

  11. Releasing polysaccharide and protein from yeast cells by ultrasound: selectivity and effects of processing parameters.

    PubMed

    Zhang, Li; Jin, Yuan; Xie, Yajuan; Wu, Xiaofang; Wu, Tao

    2014-03-01

    A 20 kHz high-intensity ultrasound was employed for the selective release of polysaccharide and protein from yeast cells. While the release of polysaccharide and protein was affected by most of the processing parameters, the release selectivity, which is the ratio of the amount of polysaccharide released to that of protein, designated as T/P value, was only influenced by sonication time, temperature and ionic strength, among which temperature had the greatest influence. The T/P value at 85 °C was a factor of 9.3 of the one at 25 °C. The underlying mechanism of this selectivity is speculated to be thermal denaturation and aggregation of protein within yeast cells at elevated temperatures leading to the decrease of protein release by ultrasound. This finding may be useful in exploring a novel selective process for producing polysaccharide and protein fractions from yeast biomass. PMID:24216066

  12. Processing parameters associated with scale-up of balloon film production

    NASA Technical Reports Server (NTRS)

    Simpson, D. M.; Harrison, I. R.

    1993-01-01

    A method is set forth for assessing strain-rate profiles that can be used to develop a scale-up theory for blown-film extrusion. Strain rates are evaluated by placing four ink dots on the stalk of an extruded bubble to follow the displacements of the dots as a function of time. The instantaneous Hencky strain is obtained with the displacement data and plotted for analysis. Specific attention is given to potential sources of error in the distance measurements and corrections for these complex bubble geometries. The method is shown to be effective for deriving strain-rate data related to different processing parameters for the production of balloon film. The strain rates can be compared to frostline height, blow-up ratio, and take-up ratio to optimize these processing variables.

  13. Tailoring Selective Laser Melting Process Parameters for NiTi Implants

    NASA Astrophysics Data System (ADS)

    Bormann, Therese; Schumacher, Ralf; Müller, Bert; Mertmann, Matthias; de Wild, Michael

    2012-12-01

    Complex-shaped NiTi constructions become more and more essential for biomedical applications especially for dental or cranio-maxillofacial implants. The additive manufacturing method of selective laser melting allows realizing complex-shaped elements with predefined porosity and three-dimensional micro-architecture directly out of the design data. We demonstrate that the intentional modification of the applied energy during the SLM-process allows tailoring the transformation temperatures of NiTi entities within the entire construction. Differential scanning calorimetry, x-ray diffraction, and metallographic analysis were employed for the thermal and structural characterizations. In particular, the phase transformation temperatures, the related crystallographic phases, and the formed microstructures of SLM constructions were determined for a series of SLM-processing parameters. The SLM-NiTi exhibits pseudoelastic behavior. In this manner, the properties of NiTi implants can be tailored to build smart implants with pre-defined micro-architecture and advanced performance.

  14. Response Surface Method for the Rapid Design of Process Parameters in Tube Hydroforming

    SciTech Connect

    Chebbah, M. S.; Hecini, M.; Naceur, H.; Belouettar, S.

    2007-05-17

    This paper deals with the optimization of tube hydroforming parameters in order reduce defects which may occur at the end of forming process such as necking and wrinkling. We propose a specific methodology based on the coupling between an inverse method for the rapid simulation of tube hydroforming process, and a Response Surface Method based on diffuse approximation. The response surfaces are built using Moving Least Squares approximations and constructed within a moving region of interest which moves across a predefined discrete grid of authorized experimental designs. An application of hydroforming of a bulge from aluminium alloy 6061-T6 tubing has been utilized to validate our methodology. The final design is validated with ABAQUS Explicit Dynamic commercial code.

  15. Low-dose capsule filling of inhalation products: critical material attributes and process parameters.

    PubMed

    Faulhammer, Eva; Fink, Marlies; Llusa, Marcos; Lawrence, Simon M; Biserni, Stefano; Calzolari, Vittorio; Khinast, Johannes G

    2014-10-01

    The aim of the present work was to identify the material attributes and process parameters of a dosator-nozzle capsule filling machine that are critical in low-fill weight capsule filling for inhalation therapies via hard-gelatin capsules. Twelve powders, mostly inhalation carriers, some fines and one proprietary active pharmaceutical ingredient (API), were carefully characterized and filled into size 3 capsules. Since different process conditions are required to fill capsules with powders that have very different material attributes, the powders were divided into two groups. A design of experiments (DOE) based exclusively on process parameters was developed for each group, to identify the critical material attributes (CMA) and critical process parameters (CPP). The fill weight (4-45 mg) of the group I powders (larger particles, higher density, better flowability and less cohesion) correlated with the nozzle diameter (1.9-3.4mm), the dosing chamber length (2.5-5mm), the powder layer depth (5-12.5mm) and the powder density (bulk and tapped density). The RSDs were acceptable in most cases, even for very low doses. The fill weight (1.5-21 mg) of group II powders (very fine and low dense particles with a particle size <10 μm, poor flowability and higher cohesion) depended also on the nozzle diameter (1.9-2.8mm), the dosing chamber length (2.5-5mm) and the powder layer depth (5-10mm), albeit in a different way, indicating that for these powders dosator filling was not volumetric. Moreover, frictional (wall friction angle) and powder-flow characteristics (bulk density and basic flowability energy) have an influence on the mass. Thus, in summary, group I and group II powders can be filled successfully via dosator systems at low fill weights. However, the group II powders were more challenging to fill, especially without automated process control. This study is the first scientific qualification of dosator nozzles for low-fill weight (1-45 mg) capsule filling. PMID:25087508

  16. Analysis of parameter and interaction between parameter of the microwave assisted transesterification process of coconut oil using response surface methodology

    NASA Astrophysics Data System (ADS)

    Hidayanti, Nur; Suryanto, A.; Qadariyah, L.; Prihatini, P.; Mahfud, Mahfud

    2015-12-01

    A simple batch process was designed for the transesterification of coconut oil to alkyl esters using microwave assisted method. The product with yield above 93.225% of alkyl ester is called the biodiesel fuel. Response surface methodology was used to design the experiment and obtain the maximum possible yield of biodiesel in the microwave-assisted reaction from coconut oil with KOH as the catalyst. The results showed that the time reaction and concentration of KOH catalyst have significant effects on yield of alkyl ester. Based on the response surface methodology using the selected operating conditions, the time of reaction and concentration of KOH catalyst in transesterification process were 150 second and 0.25%w/w, respectively. The largest predicted and experimental yield of alkyl esters (biodiesel) under the optimal conditions are 101.385% and 93.225%, respectively. Our findings confirmed the successful development of process for the transesterification reaction of coconut oil by microwave-assisted heating, which is effective and time-saving for alkyl ester production.

  17. Physiological description of multivariate interdependencies between process parameters, morphology and physiology during fed-batch penicillin production.

    PubMed

    Posch, Andreas E; Herwig, Christoph

    2014-01-01

    Optimization of productivity and economics of industrial bioprocesses requires characterization of interdependencies between process parameters and process performance. In the case of penicillin production, as in other processes, process performance is often closely interlinked with the physiology and morphology of the organism used for production. This study presents a systematic approach to efficiently characterize the physiological effects of multivariate interdependencies between bioprocess design parameters (spore inoculum concentration, pO2 control level and substrate feed rate), morphology, and physiology. Method development and application was performed using the industrial model process of penicillin production. Applying traditional, statistical bioprocess analysis, multivariate correlations of raw bioprocess design parameters (high spore inoculum concentration, low pO2 control as well as reduced glucose feeding) and pellet morphology were identified. A major drawback of raw design parameter correlation models; however, is the lack of transferability across different process scales and regimes. In this context, morphological and physiological bioprocess modeling based on scalable physiological parameters is introduced. In this study, raw parameter effects on pellet morphology were efficiently summarized by the physiological parameter of the biomass yield per substrate. Finally, for the first time to our knowledge, the specific growth rate per spore was described as time-independent determinant for switching from pellet to disperse growth during penicillin production and thus introduced as a novel, scalable key process parameter for pellet morphology and process performance. PMID:24616429

  18. Spheronization of solid lipid extrudates: A novel approach on controlling critical process parameters.

    PubMed

    Petrovick, Gustavo Freire; Pein, Miriam; Thommes, Markus; Breitkreutz, Jörg

    2015-05-01

    Solid lipids are non-toxic excipients, which are known to potentially enhance delivery and bioavailability of poorly water-soluble drugs and moreover to mask unpleasant tasting drugs. Multiple unit matrix dosage forms based on solid lipids, such as lipid pellets, can be obtained by solvent-free cold extrusion and spheronization. This method presents advantages in the processing of sensitive substances, such as low process temperatures, the absence of solvents and a drying step. However, the material temperature during the spheronization showed to be critical so far. The process leads to increased material temperatures, causing particle agglomeration and discontinuity of the spheronization. In the present study, extrudates of 0.5mm in diameter containing metformin hydrochloride, and either semisynthetic hard fat (Witocan® 42/44) or different ternary mixtures based on hard fat, glyceryl trimyristate, and glyceryl distearate, were spheronized. By applying common process parameters, particle agglomeration or material stickiness on equipment walls was observed in preliminary experiments after 2-6min, depending on the lipid composition. Therefore, an innovative instrumental setup to control the spheronization process was developed utilizing an infrared light source, which was positioned over the particle bed. The new approach enabled a spheronization process that reached the desired spheronization temperature after 2-3min and neither particle agglomeration nor material adherence occurred even after longer process times. The different formulations, even those based on high amount of solid lipids, were successfully spheronized over 15min, resulting in small diameter lipid pellets with smooth surface and aspect ratios below 1.3. PMID:25681745

  19. Milling Process FEM Simulation for Identification of Material Parameters Directly from Experiments

    SciTech Connect

    Maurel, A.; Fontaine, M.; Thibaud, S.; Michel, G.; Gelin, J. C.

    2007-05-17

    An identification procedure for the determination of material parameters that are used for the FEM simulation of milling processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measurements, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse identification method is here applied on a 304L stainless steel and the first results are presented.

  20. Statistical inference methods for recurrent event processes with shape and size parameters

    PubMed Central

    WANG, MEI-CHENG; HUANG, CHIUNG-YU

    2015-01-01

    Summary This paper proposes a unified framework to characterize the rate function of a recurrent event process through shape and size parameters. In contrast to the intensity function, which is the event occurrence rate conditional on the event history, the rate function is the occurrence rate unconditional on the event history, and thus it can be interpreted as a population-averaged count of events in unit time. In this paper, shape and size parameters are introduced and used to characterize the association between the rate function λ(·) and a random variable X. Measures of association between X and λ(·) are defined via shape- and size-based coefficients. Rate-independence of X and λ(·) is studied through tests of shape-independence and size-independence, where the shape-and size-based test statistics can be used separately or in combination. These tests can be applied when X is a covariable possibly correlated with the recurrent event process through λ(·) or, in the one-sample setting, when X is the censoring time at which the observation of N(·) is terminated. The proposed tests are shape- and size-based, so when a null hypothesis is rejected, the test results can serve to distinguish the source of violation. PMID:26412863

  1. Constraining sources, transport pathways and process parameters on various scales by atmospheric Lagrangian inversions

    NASA Astrophysics Data System (ADS)

    von Hobe, Marc; Konopka, Paul; Hoffmann, Lars; Griessbach, Sabine; Sumi?ska-Ebersoldt, Olga; Vernier, Jean-Paul; Plger, Felix; Tao, Mengchu; Mller, Rolf

    2015-04-01

    Inverse methods have become widely used tools to infer sources and sinks of atmospheric constituents based on observations. Inversion techniques can also help to better constrain input and process parameters and thus improve the underlying models. While the majority of today's inverse model frameworks use the Eulerian concept of transport, the capability of Lagrangian inversion to infer emissions of even ill constrained sources has been demonstrated (e.g. Stohl et al., 2011). We will discuss Lagrangian inverse modelling as a powerful tool to solve problems on a wide range of scales in terms of spatial and temporal extent as well as complexity. First, two distinct applications on different scales will be presented: i) the retrieval of reaction rates that govern the chlorine catalyzed ozone destruction in the polar winter along individual trajectories connecting airborne observations in the Arctic in 2010, and ii) the derivation of emission altitudes and transport pathways of sulfate aerosol from the 2011 eruption of the Nabro volcano using CALIPSO satellite observations. Second, the potential and requirements for applications at even higher complexity, e.g. simultaneously retrieval of source, sink and process parameters on a global scale, will be explored. Stohl, A., et al. 2011. Atmospheric Chemistry and Physics 11, 4333-4351.

  2. Numerical study of the process parameters in spark plasma sintering (sps)

    NASA Astrophysics Data System (ADS)

    Chowdhury, Redwan Jahid

    Spark plasma sintering (SPS) is one of the most widely used sintering techniques that utilizes pulsed direct current together with uniaxial pressure to consolidate a wide variety of materials. The unique mechanisms of SPS enable it to sinter powder compacts at a lower temperature and in a shorter time than the conventional hot pressing, hot isostatic pressing and vacuum sintering process. One of the limitations of SPS is the presence of temperature gradients inside the sample, which could result in non-uniform physical and microstructural properties. Detailed study of the temperature and current distributions inside the sintered sample is necessary to minimize the temperature gradients and achieve desired properties. In the present study, a coupled thermal-electric model was developed using finite element codes in ABAQUS software to investigate the temperature and current distributions inside the conductive and non-conductive samples. An integrated experimental-numerical methodology was implemented to determine the system contact resistances accurately. The developed sintering model was validated by a series of experiments, which showed good agreements with simulation results. The temperature distribution inside the sample depends on some process parameters such as sample and tool geometry, punch and die position, applied current and thermal insulation around the die. The role of these parameters on sample temperature distribution was systematically analyzed. The findings of this research could prove very useful for the reliable production of large size sintered samples with controlled and tailored properties.

  3. Optimization of pretreatments and process parameters for sorghum popping in microwave oven using response surface methodology.

    PubMed

    Mishra, Gayatri; Joshi, Dinesh C; Mohapatra, Debabandya

    2015-12-01

    Sorghum is a popular healthy snack food. Popped sorghum was prepared in a domestic microwave oven. A 3 factor 3 level Box and Behneken design was used to optimize the pretreatment conditions. Grains were preconditioned to 12-20% moisture content by the addition of 0-2% salt solutions. Oil was applied (0-10% w/w) to the preconditioned grains. Optimization of the pretreatments was based on popping yield, volume expansion ratio, and sensory score. The optimized condition was found at 16.62% (wb), 0.55% salt and 10% oil with popping yield of 82.228%, volume expansion ratio of 14.564 and overall acceptability of 8.495. Further, the microwave process parameters were optimized using a 2 factor 3 level design having microwave power density ranging from 9 to 18W/g and residence time ranging from 100 to 180s. For the production of superior quality pop sorghum, the optimized microwave process parameters were microwave power density of 18 Wg(-1) and residence time of 140s. PMID:26604356

  4. High temperature mechanical properties of Ti-47Al-2Cr (at %) alloy produced using powder compact forging of a mechanically milled powder

    NASA Astrophysics Data System (ADS)

    Nadakuduru, V. N.; Zhang, D. L.; Cao, P.; Gabbitas, B.

    2009-08-01

    Ultrafine grained (UFG) Ti-47Al-2Cr (at %) alloy was prepared using a combination of high energy ball milling of a mixture of elemental powders to produce a Ti/Al/Cr composite powder and forging of compacts of this composite powder. The microstucture of the powder forged alloy was found to be dependent on the initial condition of the powder. The alloy produced by this method has demonstrated good formability, both in tensile and compression testings at elevated temperatures. A ductility of 80-165% in tension has been observed, while in a compression plastic strain of ~ 50% was found to be easily achievable, without causing cracking. The deformation behaviour of the particular alloy in tension and compression at elevated temperature has been discussed in detail. The results from the present investigation indicate that UFG Ti-47Al-2Cr (at %) alloy produced using powder compact forging has good formability, and is suitable precursor for near-net shaping using thermomechanical processes such as forging and superplastic forming.

  5. Optimizing Parameters of Process-Based Terrestrial Ecosystem Model with Particle Filter

    NASA Astrophysics Data System (ADS)

    Ito, A.

    2014-12-01

    Present terrestrial ecosystem models still contain substantial uncertainties, as model intercomparison studies have shown, because of poor model constraint by observational data. So, development of advanced methodology of data-model fusion, or data-assimilation, is an important task to reduce the uncertainties and improve model predictability. In this study, I apply the Particle filter (or Sequential Monte Carlo filer) to optimize parameters of a process-based terrestrial ecosystem model (VISIT). The Particle filter is one of the data-assimilation methods, in which probability distribution of model state is approximated by many samples of parameter set (i.e., particle). This is a computationally intensive method and applicable to nonlinear systems; this is an advantage of the method in comparison with other techniques like Ensemble Kalman filter and variational method. At several sites, I used flux measurement data of atmosphere-ecosystem CO2 exchange in sequential and non-sequential manners. In the sequential data assimilation, a time-series data at 30-min or daily steps were used to optimize gas-exchange-related parameters; this method would be also effective to assimilate satellite observational data. On the other hand, in the non-sequential case, annual or long-term mean budget was adjusted to observations; this method would be also effective to assimilate carbon stock data. Although there remain technical issues (e.g., appropriate number of particles and likelihood function), I demonstrate that the Partile filter is an effective method of data-assimilation for process-based models, enhancing collaboration between field and model researchers.

  6. 76 FR 30200 - Forging Machines; Extension of the Office of Management and Budget's (OMB) Approval of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-24

    ... Order No. 5-2010 (72 FR 55355). Signed at Washington, DC, on May 19, 2011. David Michaels, Assistant... Occupational Safety and Health Administration Forging Machines; Extension of the Office of Management and... contained in the Forging Machines Standard (29 CFR 1910.218). The paperwork provisions of the...

  7. Solventless visible light-curable coating: I. Critical formulation and processing parameters.

    PubMed

    Bose, Sagarika; Bogner, Robin H

    2010-06-30

    Film coating is generally accomplished by spraying polymers dissolved in solvents onto a cascading bed of tablets. The limitations associated with the use of solvents (both aqueous and organic) can be overcome by the use of solventless coating technologies. In this proposed solventless photocurable film coating system, each layer of coating onto the pellets (non-pareil beads) was formed using liquid photocurable monomer, powdered pore-forming agents, photosensitizers and photoinitiators in a mini-coating pan and later cured by visible light. Yield, coating efficiency, variation in color, diameter and roundness were determined for each batch to evaluate process efficiency and coating quality. It was found that the ratio (S/L ratio) of the amount of solid (S) pore-forming agent to volume of liquid (L) monomer, particle size and type of the pore-forming agent, concentration of initiator, and total exposure (light intensity x exposure time) of light were critical formulation and processing parameters for the process. Using lactose as a pore-forming agent, an optimum ratio of pore-forming agent to photocurable polymer was 1.8-3.0 to achieve good process efficiency and uniformity. The ratio was sensitive to particle size and type of pore-forming agent. PMID:20138131

  8. Evolving chemometric models for predicting dynamic process parameters in viscose production.

    PubMed

    Cernuda, Carlos; Lughofer, Edwin; Suppan, Lisbeth; Röder, Thomas; Schmuck, Roman; Hintenaus, Peter; Märzinger, Wolfgang; Kasberger, Jürgen

    2012-05-01

    In viscose production, it is important to monitor three process parameters in order to assure a high quality of the final product: the concentrations of H(2)SO(4), Na(2)SO(4) and Z(n)SO(4). During on-line production these process parameters usually show a quite high dynamics depending on the fiber type that is produced. Thus, conventional chemometric models, which are trained based on collected calibration spectra from Fourier transform near infrared (FT-NIR) measurements and kept fixed during the whole life-time of the on-line process, show a quite imprecise and unreliable behavior when predicting the concentrations of new on-line data. In this paper, we are demonstrating evolving chemometric models which are able to adapt automatically to varying process dynamics by updating their inner structures and parameters in a single-pass incremental manner. These models exploit the Takagi-Sugeno fuzzy model architecture, being able to model flexibly different degrees of non-linearities implicitly contained in the mapping between near infrared spectra (NIR) and reference values. Updating the inner structures is achieved by moving the position of already existing local regions and by evolving (increasing non-linearity) or merging (decreasing non-linearity) new local linear predictors on demand, which are guided by distance-based and similarity criteria. Gradual forgetting mechanisms may be integrated in order to out-date older learned relations and to account for more flexibility of the models. The results show that our approach is able to overcome the huge prediction errors produced by various state-of-the-art chemometric models. It achieves a high correlation between observed and predicted target values in the range of [0.95,0.98] over a 3 months period while keeping the relative error below the reference error value of 3%. In contrast, the off-line techniques achieved correlations below 0.5, ten times higher error rates and the more deteriorate, the more time passes by. PMID:22502608

  9. Anisotropie embrittlement in high-hardness ESR 4340 steel forgings

    NASA Astrophysics Data System (ADS)

    Olson, G. B.; Anctil, A. A.; Desisto, T. S.; Kula, E. B.

    1983-08-01

    ESR 4340 steel forgings tempered to a hardness of HRC 55 exhibit a severe loss of tensile ductility in the short transverse direction which is strain-rate and humidity dependent. The anisotropy is also reflected in blunt-notch Charpy impact energy, but is absent in the sharp-crack fracture toughness. Brittle behavior is associated with regions of smooth intergranular fracture which are aligned with microstructural banding. Scanning Auger microprobe analysis indicates some intergranular segregation of phosphorus and sulfur in these regions. The anisotropic embrittlement is attributed to an interaction of nonequilibrium segregation on solidification with local equilibrium segregation at grain boundaries during austenitizing. This produces defective regions of enhanced intergranular impurity segregation which are oriented during forging. The regions are prone to brittle fracture under impact conditions and abnormal sensitivity to environmental attack during low strain-rate deformation. A relatively sparse distribution of these defects (˜10cm-3) accounts for the discrepancy between smooth bar and blunt-notch tests vs sharp-crack tests. Isotropie properties are restored by homogenization treatment. For application of these steels at extreme hardness levels, homogenization treatment is essential.

  10. Influence of process parameters on properties of Nanostructured Lipid Carriers (NLC) formulation.

    PubMed

    Lasoń, Elwira; Sikora, Elżbieta; Ogonowski, Jan

    2013-01-01

    Nanostructured lipid carriers (NLC) are stable colloidal formulations with notable advantages for drug delivery systems. Thanks to their physicochemical stability, biocompatibility, biodegradability and controlled drug release, they have received increasing attention for the last several years. The aim of the study was to prepare and characterize nanostructured lipid carriers (NLC). Both, the effect of the process parameters and the effect of the preemulsion composition on the NLC properties were investigated. In the work, different type of surfactants (i.e. decyl glucoside, Poloxamer188, Tween 80, sodium cholate) and their combinations were used to stabilize NLC dispersions. Moreover, several kinds of solid lipids (modified beeswax, gliceryl behenate, cetyl palmitate and berry wax) and liquid lipids (caprilic/capric triglyceride and decyl oleate) were applied. An ultrasonication method using a probe type sonicator was used to obtain NLC, and the time and energy of the process were modified throuhout. The physicochemical properties of the formulations, such as particle size, size distribution, polidispersity index were studied using the dynamic light scattering (DLS) method. The electrophoretic mobility of obtained particles was also measured, using the Zetasizer Nano ZS Malvern Instrument based on the Laser Doppler Velocimetry (LDV) technique. Knowing the value of electrophoretic mobility of particles for given conditions, the zeta potential was determined. The obtained results showed that the process parameters and the composition of the preemulsion had significant impact on the nanoparticles structure. The optimal formulations size ranged between 60 and 80 nm, and the value of their zeta potential was up to -30mV. The stability of these systems was further confirmed by macroscopic observation. PMID:24432330

  11. Research into Oil-based Colloidal-Graphite Lubricants for Forging of Al-based Alloys

    NASA Astrophysics Data System (ADS)

    Petrov, A.; Petrov, P.; Petrov, M.

    2011-05-01

    The presented paper describes the topical problem in metal forging production. It deals with the choice of an optimal lubricant for forging of Al-based alloys. Within the scope of the paper, the properties of several oil-based colloidal-graphite lubricants were investigated. The physicochemical and technological properties of these lubricants are presented. It was found that physicochemical properties of lubricant compositions have an influence on friction coefficient value and quality of forgings. The ring compression method was used to estimate the friction coefficient value. Hydraulic press was used for the test. The comparative analysis of the investigated lubricants was carried out. The forging quality was estimated on the basis of production test. The practical recommendations were given to choose an optimal oil-based colloidal-graphite lubricant for isothermal forging of Al-based alloy.

  12. Research into Oil-based Colloidal-Graphite Lubricants for Forging of Al-based Alloys

    SciTech Connect

    Petrov, A.; Petrov, P.; Petrov, M.

    2011-05-04

    The presented paper describes the topical problem in metal forging production. It deals with the choice of an optimal lubricant for forging of Al-based alloys. Within the scope of the paper, the properties of several oil-based colloidal-graphite lubricants were investigated. The physicochemical and technological properties of these lubricants are presented. It was found that physicochemical properties of lubricant compositions have an influence on friction coefficient value and quality of forgings.The ring compression method was used to estimate the friction coefficient value. Hydraulic press was used for the test. The comparative analysis of the investigated lubricants was carried out. The forging quality was estimated on the basis of production test. The practical recommendations were given to choose an optimal oil-based colloidal-graphite lubricant for isothermal forging of Al-based alloy.

  13. Mechanical Behavior of Cryomilled CP-Ti Consolidated via Quasi-Isostatic Forging

    NASA Astrophysics Data System (ADS)

    Ertorer, Osman; Zúñiga, Alejandro; Topping, Troy; Moss, Wes; Lavernia, Enrique J.

    2009-01-01

    Commercially pure (CP) Ti (Grade 2 with chemical composition 0.190 wt pct O, 0.0165 wt pct N, 0.0030 wt pct C, and 0.013 wt pct Fe) was cryomilled in liquid argon and liquid nitrogen for 8 hours. The influence of the milling environment on the chemistry, grain size, and grain-boundary structure of CP-Ti was studied by means of transmission electron microscopy (TEM), X-ray diffraction (XRD), and chemical analysis. The results show that the final average grain size obtained after 8 hours of cryomilling was ˜20 nm, for both liquid nitrogen and liquid argon cryomilling environments. Grains were observed to be heavily deformed and they did not reveal well-defined boundaries between them. Liquid nitrogen and liquid argon cryomilling environments led to differences in the final powder chemistry. Cryomilling in liquid nitrogen resulted in Ti powders with ˜2 wt pct nitrogen, which caused embrittlement that in turn affected the mechanical behavior of the consolidated materials. Cryomilling in liquid argon resulted in powders with slightly higher oxygen levels than those from liquid nitrogen experiments; this was attributed to the use of stearic acid (CH3(CH2)16COOH) as a process control agent (PCA). The cryomilled powders, in the form of various compositional blends from the argon and nitrogen milling experiments, were subsequently consolidated via quasi-isostatic (QI) forging, for mechanical behavior studies. The mechanical testing results showed that the QI-forged 85 pct as-received +15 pct liquid-argon-cryomilled powder blend exhibited ˜30 pct elongation to fracture, with a yield strength (YS) of 601 MPa and an ultimate tensile strength (UTS) of 711 MPa. In the case of 100 pct liquid-argon-cryomilled and QI-forged material, the YS, UTS, and elongation values were 947 and 995 MPa and 4.32 pct, respectively. The mechanical behavior was discussed in terms of the operative microstructure mechanisms. The enhanced ductility noted in the blended powders was discussed in terms of the presence of a bimodal microstructure.

  14. Does Controlling for Temporal Parameters Change the Levels-of-Processing Effect in Working Memory?

    PubMed Central

    Loaiza, Vanessa M.; Camos, Valérie

    2016-01-01

    The distinguishability between working memory (WM) and long-term memory has been a frequent and long-lasting source of debate in the literature. One recent method of identifying the relationship between the two systems has been to consider the influence of long-term memory effects, such as the levels-of-processing (LoP) effect, in WM. However, the few studies that have examined the LoP effect in WM have shown divergent results. This study examined the LoP effect in WM by considering a theoretically meaningful methodological aspect of the LoP span task. Specifically, we fixed the presentation duration of the processing component a priori because such fixed complex span tasks have shown differences when compared to unfixed tasks in terms of recall from WM as well as the latent structure of WM. After establishing a fixed presentation rate from a pilot study, the LoP span task presented memoranda in red or blue font that were immediately followed by two processing words that matched the memoranda in terms of font color or semantic relatedness. On presentation of the processing words, participants made deep or shallow processing decisions for each of the memoranda before a cue to recall them from WM. Participants also completed delayed recall of the memoranda. Results indicated that LoP affected delayed recall, but not immediate recall from WM. These results suggest that fixing temporal parameters of the LoP span task does not moderate the null LoP effect in WM, and further indicate that WM and long-term episodic memory are dissociable on the basis of LoP effects.

  15. Does Controlling for Temporal Parameters Change the Levels-of-Processing Effect in Working Memory?

    PubMed

    Loaiza, Vanessa M; Camos, Valérie

    2016-01-01

    The distinguishability between working memory (WM) and long-term memory has been a frequent and long-lasting source of debate in the literature. One recent method of identifying the relationship between the two systems has been to consider the influence of long-term memory effects, such as the levels-of-processing (LoP) effect, in WM. However, the few studies that have examined the LoP effect in WM have shown divergent results. This study examined the LoP effect in WM by considering a theoretically meaningful methodological aspect of the LoP span task. Specifically, we fixed the presentation duration of the processing component a priori because such fixed complex span tasks have shown differences when compared to unfixed tasks in terms of recall from WM as well as the latent structure of WM. After establishing a fixed presentation rate from a pilot study, the LoP span task presented memoranda in red or blue font that were immediately followed by two processing words that matched the memoranda in terms of font color or semantic relatedness. On presentation of the processing words, participants made deep or shallow processing decisions for each of the memoranda before a cue to recall them from WM. Participants also completed delayed recall of the memoranda. Results indicated that LoP affected delayed recall, but not immediate recall from WM. These results suggest that fixing temporal parameters of the LoP span task does not moderate the null LoP effect in WM, and further indicate that WM and long-term episodic memory are dissociable on the basis of LoP effects. PMID:27152126

  16. Optimising Drug Solubilisation in Amorphous Polymer Dispersions: Rational Selection of Hot-melt Extrusion Processing Parameters.

    PubMed

    Li, Shu; Tian, Yiwei; Jones, David S; Andrews, Gavin P

    2016-02-01

    The aim of this article was to construct a T-? phase diagram for a model drug (FD) and amorphous polymer (Eudragit EPO) and to use this information to understand the impact of how temperature-composition coordinates influenced the final properties of the extrudate. Defining process boundaries and understanding drug solubility in polymeric carriers is of utmost importance and will help in the successful manufacture of new delivery platforms for BCS class II drugs. Physically mixed felodipine (FD)-Eudragit() EPO (EPO) binary mixtures with pre-determined weight fractions were analysed using DSC to measure the endset of melting and glass transition temperature. Extrudates of 10wt% FD-EPO were processed using temperatures (110C, 126C, 140C and 150C) selected from the temperature-composition (T-?) phase diagrams and processing screw speed of 20, 100 and 200rpm. Extrudates were characterised using powder X-ray diffraction (PXRD), optical, polarised light and Raman microscopy. To ensure formation of a binary amorphous drug dispersion (ADD) at a specific composition, HME processing temperatures should at least be equal to, or exceed, the corresponding temperature value on the liquid-solid curve in a F-H T-? phase diagram. If extruded between the spinodal and liquid-solid curve, the lack of thermodynamic forces to attain complete drug amorphisation may be compensated for through the use of an increased screw speed. Constructing F-H T-? phase diagrams are valuable not only in the understanding drug-polymer miscibility behaviour but also in rationalising the selection of important processing parameters for HME to ensure miscibility of drug and polymer. PMID:26729536

  17. 76 FR 24856 - Heavy Forged Hand Tools (i.e., Axes & Adzes, Bars & Wedges, Hammers & Sledges, and Picks...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-03

    ...'') Review, 76 FR 89 (January 3, 2011) (``Initiation''); see also Antidumping Duty Orders: Heavy Forged Hand Tools, Finished or Unfinished, With or Without Handles From the People's Republic of China, 56 FR 6622... length, heated to forging temperature, and formed to final shape on forging equipment using dies...

  18. Validation and estimation of parameters for a general probabilistic model of the PCR process.

    PubMed

    Saha, Nilanjan; Watson, Layne T; Kafadar, Karen; Ramakrishnan, Naren; Onufriev, Alexey; Mane, Shrinivasrao; Vasquez-Robinet, Cecilia

    2007-01-01

    Earlier work rigorously derived a general probabilistic model for the PCR process that includes as a special case the Velikanov-Kapral model where all nucleotide reaction rates are the same. In this model, the probability of binding of deoxy-nucleoside triphosphate (dNTP) molecules with template strands is derived from the microscopic chemical kinetics. A recursive solution for the probability function of binding of dNTPs is developed for a single cycle and is used to calculate expected yield for a multicycle PCR. The model is able to reproduce important features of the PCR amplification process quantitatively. With a set of favorable reaction conditions, the amplification of the target sequence is fast enough to rapidly outnumber all side products. Furthermore, the final yield of the target sequence in a multicycle PCR run always approaches an asymptotic limit that is less than one. The amplification process itself is highly sensitive to initial concentrations and the reaction rates of addition to the template strand of each type of dNTP in the solution. This paper extends the earlier Saha model with a physics based model of the dependence of the reaction rates on temperature, and estimates parameters in this new model by nonlinear regression. The calibrated model is validated using RT-PCR data. PMID:17381349

  19. Optimizing the equal channel angular pressing process (ECAP) operation parameters to produce bulk nanostructure materials

    SciTech Connect

    Abushgair, K.

    2015-03-30

    In this work we were interested in doing simulation using finite elements analysis (FEA) to study the equal channel angular pressing process (ECAP), which is currently one of the most popular methods of severe plastic deformation Processes (SPD). for fabricating Ultra-Fine Grained (UFG) materials, because it allows very high strains to be imposed leading to extreme work hardening and microstructural refinement. The main object of this study is to establish the influence of main parameters which effect ECAP process which are magnitude of the die angle and the friction coefficient. The angle studied between (90-135°) degree, and magnitude of the friction coefficient μ between (0.12-0.6), and number of pass. The samples were made from aluminum alloy at room temperature with (15X 15) mm cross section and 150 mm length. The simulation result shows that normal elastic strain, shears elastic strain, and max. shear elastic strain increased, when changing the angle from 90° to 100°. and decrease between the angle 110° to 135°. Also the total deformation increased when we change die angle from 90° to 135°. By studding the friction effect on the die and sample we noted that increasing the friction coefficient from 0.12 to 0.6, normal elastic strain, and shear elastic strain increased and increasing the friction coefficient from 0.1 to 0.6 decrease the normal and shear stress.

  20. Enzymatic Production of Bioxylitol from Sawdust Hydrolysate: Screening of Process Parameters.

    PubMed

    Rafiqul, I S M; Sakinah, A M M; Zularisam, A W

    2015-06-01

    Xylose-rich sawdust hydrolysate can be an economic substrate for the enzymatic production of xylitol, a specialty product. It is important to identify the process factors influencing xylitol production. This research aimed to screen the parameters significantly affecting bioxylitol synthesis from wood sawdust by xylose reductase (XR). Enzymatic bioxylitol production was conducted to estimate the effect of different variables reaction time (2-18 h), temperature (20-70 °C), pH (4.0-9.0), NADPH (1.17-5.32 g/L), and enzyme concentration (2-6 %) on the yield of xylitol. Fractional factorial design was followed to identify the key process factors. The screening design identified that time, temperature, and pH are the most significant factors influencing bioxylitol production among the variables with the values of 12 h, 35 °C, and 7.0, respectively. These conditions led to a xylitol yield of 71 % (w/w). This is the first report on the statistical screening of process variables influencing enzyme-based bioxylitol production from lignocellulosic biomass. PMID:25904039

  1. Image processing analysis of nuclear track parameters for CR-39 detector irradiated by thermal neutron

    NASA Astrophysics Data System (ADS)

    Al-Jobouri, Hussain A.; Rajab, Mustafa Y.

    2016-03-01

    CR-39 detector which covered with boric acid (H3Bo3) pellet was irradiated by thermal neutrons from (241Am - 9Be) source with activity 12Ci and neutron flux 105 n. cm-2. s-1. The irradiation times -TD for detector were 4h, 8h, 16h and 24h. Chemical etching solution for detector was sodium hydroxide NaOH, 6.25N with 45 min etching time and 60 C˚ temperature. Images of CR-39 detector after chemical etching were taken from digital camera which connected from optical microscope. MATLAB software version 7.0 was used to image processing. The outputs of image processing of MATLAB software were analyzed and found the following relationships: (a) The irradiation time -TD has behavior linear relationships with following nuclear track parameters: i) total track number - NT ii) maximum track number - MRD (relative to track diameter - DT) at response region range 2.5 µm to 4 µm iii) maximum track number - MD (without depending on track diameter - DT). (b) The irradiation time -TD has behavior logarithmic relationship with maximum track number - MA (without depending on track area - AT). The image processing technique principally track diameter - DT can be take into account to classification of α-particle emitters, In addition to the contribution of these technique in preparation of nano- filters and nano-membrane in nanotechnology fields.

  2. Scalable Hyper-parameter Estimation for Gaussian Process Based Time Series Analysis

    SciTech Connect

    Chandola, Varun; Vatsavai, Raju

    2010-01-01

    Gaussian process (GP) is increasingly becoming popular as a kernel machine learning tool for non-parametric data analysis. Recently, GP has been applied to model non-linear dependencies in time series data. GP based analysis can be used to solve problems of time series prediction, forecasting, missing data imputation, change point detection, anomaly detection, etc. But the use of GP to handle massive scientific time series data sets has been limited, owing to its expensive computational complexity. The primary bottleneck is the handling of the covariance matrix whose size is quadratic in the length of the time series. In this paper we propose a scalable method that exploit the special structure of the covariance matrix for hyper-parameter estimation in GP based learning. The proposed method allows estimation of hyper parameters associated with GP in quadratic time, which is an order of magnitude improvement over standard methods with cubic complexity. Moreover, the proposed method does not require explicit computation of the covariance matrix and hence has memory requirement linear to the length of the time series as opposed to the quadratic memory requirement of standard methods. To further improve the computational complexity of the proposed method, we provide a parallel version to concurrently estimate the log likelihood for a set of time series which is the key step in the hyper-parameter estimation. Performance results on a multi-core system show that our proposed method provides significant speedups as high as 1000, even when running in serial mode, while maintaining a small memory footprint. The parallel version exploits the natural parallelization potential of the serial algorithm and is shown to perform significantly better than the serial faster algorithm, with speedups as high as 10.

  3. Functional relationships for the estimation of van Genuchten parameter values in landfill processes models.

    PubMed

    White, Jim; Zardava, Kiriaki; Nayagum, Dharumarajen; Powrie, William

    2015-04-01

    Numerical models of landfill processes need to be able to estimate the capillary pressure and relative permeability of waste as a function of moisture content using analytical equations such as the van Genuchten equations. The paper identifies the range of van Genuchten parameter values for use in models and proposes a formulaic relationship between these parameter values and saturated moisture content. The concept of porous material, its behaviour under unsaturated conditions and Mualem's integral transform equation that estimates relative permeability from capillary pressure are reviewed. The application of the algebraic form of the capillary pressure function proposed by van Genuchten and its application using Mualem's transform to obtain the van Genuchten algebraic functions for relative permeability are discussed. Functional relationships are identified between saturated moisture content and the van Genuchten parameters using a database of results from other sources. These relationships may be used in numerical modelling of unsaturated flow in landfilled waste where the saturated moisture content varies significantly as the result of compression, settlement and degradation. A 2D numerical model simulation of leachate recirculation is used to investigate the sensitivity of the simulation to the introduction of these functional relationships. It is found that the transient liquid and gas flows across the model boundaries appear to be insensitive to whether or not the functions are incorporated into the model algorithm. However it is observed that using the relationships does have some impact on the distribution of the degree of saturation throughout the model and on the transient behaviour of the way in which the recirculation recharges the waste. However it is not thought that this impact would be sufficient to influence the design of a leachate recirculation system. PMID:25573738

  4. Gaussian processes retrieval of leaf parameters from a multi-species reflectance, absorbance and fluorescence dataset.

    PubMed

    Van Wittenberghe, Shari; Verrelst, Jochem; Rivera, Juan Pablo; Alonso, Luis; Moreno, José; Samson, Roeland

    2014-05-01

    Biochemical and structural leaf properties such as chlorophyll content (Chl), nitrogen content (N), leaf water content (LWC), and specific leaf area (SLA) have the benefit to be estimated through nondestructive spectral measurements. Current practices, however, mainly focus on a limited amount of wavelength bands while more information could be extracted from other wavelengths in the full range (400-2500nm) spectrum. In this research, leaf characteristics were estimated from a field-based multi-species dataset, covering a wide range in leaf structures and Chl concentrations. The dataset contains leaves with extremely high Chl concentrations (>100μgcm(-2)), which are seldom estimated. Parameter retrieval was conducted with the machine learning regression algorithm Gaussian Processes (GP), which is able to perform adaptive, nonlinear data fitting for complex datasets. Moreover, insight in relevant bands is provided during the development of a regression model. Consequently, the physical meaning of the model can be explored. Best estimates of SLA, LWC and Chl yielded a best obtained normalized root mean square error of 6.0%, 7.7%, 9.1%, respectively. Several distinct wavebands were chosen across the whole spectrum. A band in the red edge (710nm) appeared to be most important for the estimation of Chl. Interestingly, spectral features related to biochemicals with a structural or carbon storage function (e.g. 1090, 1550, 1670, 1730nm) were found important not only for estimation of SLA, but also for LWC, Chl or N estimation. Similar, Chl estimation was also helped by some wavebands related to water content (950, 1430nm) due to correlation between the parameters. It is shown that leaf parameter retrieval by GP regression is successful, and able to cope with large structural differences between leaves. PMID:24792473

  5. Assessment of PEM4PIT parameters by analyzing catchment form and processes

    NASA Astrophysics Data System (ADS)

    Santini, M.; Grimaldi, S.; Nardi, F.; Petroselli, A.

    2008-12-01

    A physically based approach (PEM4PIT, Physical Erosion Model for PIT removal) was recently introduced to correct hydrologic spurious depressions (pits) and flat areas in Digital Elevation Models. Despite PEM4PIT proved to be more suitable than commonly used geometric methods to reconstruct hydrologically connected topography and reliable stream network metrics, fundamental in rainfall/runoff modeling, the best choice of the three model parameters (slope-area exponent, (theta) erodibility (beta), and diffusivity (D)) remained an open issue to be investigated. In this work a methodology to select the optimal set of parameters is described. In particular two methods are illustrated for theta estimation, the former using Horton ratios (Flint, 1974) and the latter analyzing the "approximate characteristic form" of slope profile (Kirkby, 1971). Regarding beta and D, they are estimated applying separately a simplified topographic equilibrium equation for the basin domains interested by the fluvial erosion and diffusion processes, respectively. ASTER DEMs of several case studies watersheds are used as input dataset; finally PEM4PIT results are compared, in terms of extracted network, with the results of standard approaches and with the digitized bluelines.

  6. Consequences of Continuity: The Hunt for Intrinsic Properties within Parameters of Dynamics in Psychological Processes.

    PubMed

    Boker, Steven M

    2002-07-01

    A little over three hundred years ago Sir Isaac Newton wrote of a simple set of relations that could be used to predict the motions of objects relative to one another. The main advantage of this insight was that the relationship between the movements of the planets and stars could be predicted much more simply than with the accurate, but cumbersome Ptolemaic calculations. But perhaps the most important consequence of the acceptance of Newton's insight was that intrinsic properties such as mass could be distinguished from measurements such as weight. The success of Newtonian mechanics led directly to the widespread use of parameters such as force, relative speed, and momentum as a way of understanding the dynamics of moving objects. A similar revolution in thinking appears to be underway in the behavioral sciences. It is likely that intensive longitudinal measurement coupled with dynamical systems analyses will lead to simplified but powerful models of the evolution of psychological processes. In this case, it is reasonable to expect that a set of intrinsic psychological properties may be able to be extracted from the parameters of successful dynamical systems models. The purpose of this article is to issue an invitation to the hunt, to provide a tentative map as to where the game might likely be found, and blow a call on the hunting horn. PMID:26751295

  7. Optimization of Machining Process Parameters for Surface Roughness of Al-Composites

    NASA Astrophysics Data System (ADS)

    Sharma, S.

    2013-10-01

    Metal matrix composites (MMCs) have become a leading material among the various types of composite materials for different applications due to their excellent engineering properties. Among the various types of composites materials, aluminum MMCs have received considerable attention in automobile and aerospace applications. These materials are known as the difficult-to-machine materials because of the hardness and abrasive nature of reinforcement element-like silicon carbide particles. In the present investigation Al-SiC composite was produced by stir casting process. The Brinell hardness of the alloy after SiC addition had increased from 74 ± 2 to 95 ± 5 respectively. The composite was machined using CNC turning center under different machining parameters such as cutting speed (S), feed rate (F), depth of cut (D) and nose radius (R). The effect of machining parameters on surface roughness (Ra) was studied using response surface methodology. Face centered composite design with three levels of each factor was used for surface roughness study of the developed composite. A response surface model for surface roughness was developed in terms of main factors (S, F, D and R) and their significant interactions (SD, SR, FD and FR). The developed model was validated by conducting experiments under different conditions. Further the model was optimized for minimum surface roughness. An error of 3-7 % was observed in the modeled and experimental results. Further, it was fond that the surface roughness of Al-alloy at optimum conditions is lower than that of Al-SiC composite.

  8. Investigation of process parameters towards high efficiency silicon light-emitting diodes

    NASA Astrophysics Data System (ADS)

    Pan, Grant Z.; Pak, Dae H.; Peretzman, Jaime; Ren, Li P.

    2008-02-01

    Four B-implanted p-n junction silicon light-emitting diodes were designed and simulated under identical fabrication process and recombination mechanisms by using Silvaco simulators. In the simulations, the implant energy and dose and the post-implant anneal temperature were varied to compare the designs in terms of band-to-band radiative recombination rates and locations. It was found that a pillar design wrapped with p-n junction has the greatest radiative recombination rate. Regardless of the designs, the radiative recombination rate is always higher in the B-implanted p + region than in the n - substrate. When the implant energy and dose are kept constant, there exists a peak in maximum radiative recombination rate when the anneal temperature increases from 700 to 1100 °C, and the temperature at peak increases while the implant dose increases. When the anneal temperature is kept constant, the radiative recombination rate always increases with implant dose but saturates at a dose when maximum solubility of dopants is reached at the temperature; however, the radiative recombination rate does not change significantly with implant energy. It was found that the effects of implant parameters and anneal conditions on BB radiative recombination rate could be correlated with active dopant concentration. In order to achieve high-efficiency silicon p-n junction diodes, implant parameters and anneal conditions must be optimized to maximize the active dopant concentration in the p + region along with the spatial confinement of extended defects.

  9. The effect of processing parameters on plasma sprayed beryllium for fusion applications

    SciTech Connect

    Castro, R.G.; Stanek, P.W.; Jacobson, L.A.; Cowgill, D.F.; Snead, L.L.

    1993-10-01

    Plasma spraying is being investigated as a potential coating technique for applying thin (0.1--5mm) layers of beryllium on plasma facing surfaces of blanket modules in ITER and also as an in-situ repair technique for repairing eroded beryllium surfaces in high heat flux divertor regions. High density spray deposits (>98% of theoretical density) of beryllium will be required in order to maximize the thermal conductivity of the beryllium coatings. A preliminary investigation was done to determine the effect of various processing parameters (particle size, particle morphology, secondary gas additions and reduced chamber pressure) on the as-deposited density of beryllium. The deposits were made using spherical beryllium feedstock powder which was produced by centrifugal atomization at Los Alamos National Laboratory (LANL). Improvements in the as-deposited densities and deposit efficiencies of the beryllium spray deposits will be discussed along with the corresponding thermal conductivity and outgassing behavior of these deposits.

  10. Combustion synthesis and effects of processing parameters on physical properties of {alpha}-alumina

    SciTech Connect

    Collins, M.V.; Hirschfeld, D.A.; Shea, L.E.

    2000-01-04

    Fine particle porous {alpha}-alumina has been prepared by a wet chemical method of combustion synthesis using an aqueous precursor containing aluminum nitrate (oxidizer) and carbohydrazide, an organic fuel as starting materials. The aluminum nitrate and carbohydrazide were reacted exothermically at 400--600 C. The synthesis of {alpha}-alumina ({alpha}-Al{sub 2}O{sub 3}) was used as a model for understanding the effects of processing parameters on physical properties such as surface area, average pore size, and residual carbon content. The porous powders were characterized using x-ray diffraction (XRD), scanning electron microscopy (SEM), BET surface area analysis and elemental analysis. The decomposition of the starting materials was investigated using differential thermal and thermogravimetric analyses (DTA/TGA). It has been shown that the furnace temperature, fuel/oxidizer ratio, and precursor water content can be tailored to produce powders with different physical properties.

  11. HESS Opinions: Advocating process modeling and de-emphasizing parameter estimation

    NASA Astrophysics Data System (ADS)

    Bahremand, Abdolreza

    2016-04-01

    Since its origins as an engineering discipline, with its widespread use of "black box" (empirical) modeling approaches, hydrology has evolved into a scientific discipline that seeks a more "white box" (physics-based) modeling approach to solving problems such as the description and simulation of the rainfall-runoff responses of a watershed. There has been much recent debate regarding the future of the hydrological sciences, and several publications have voiced opinions on this subject. This opinion paper seeks to comment and expand upon some recent publications that have advocated an increased focus on process-based modeling while de-emphasizing the focus on detailed attention to parameter estimation. In particular, it offers a perspective that emphasizes a more hydraulic (more physics-based and less empirical) approach to development and implementation of hydrological models.

  12. HESS Opinions: Advocating process modeling and de-emphasizing parameter estimation

    NASA Astrophysics Data System (ADS)

    Bahremand, A.

    2015-11-01

    Since the origins of hydrology as an engineering discipline, where "black box" modelling approaches were common, it has evolved into a scientific discipline that seeks a more "white box" modelling approach to solving problems such as description and simulation of the rainfall-runoff responses of a watershed. There has been much recent debate regarding the future of the hydrological sciences, and several publications have voiced opinions on this subject. This opinion paper seeks to comment and expand on some recent publications that have advocated an increased focus on process modelling while de-emphasizing the focus on detailed attention to parameter estimation. In particular, it offers a perspective that emphasizes a more hydraulic (more physics and less conceptual) approach to development and implementation of hydrological models.

  13. Effect of Electron Beam Freeform Fabrication (EBF3) Processing Parameters on Composition of Ti-6-4

    NASA Technical Reports Server (NTRS)

    Lach, Cynthia L.; Taminger, Karen; Schuszler, A. Bud, II; Sankaran, Sankara; Ehlers, Helen; Nasserrafi, Rahbar; Woods, Bryan

    2007-01-01

    The Electron Beam Freeform Fabrication (EBF3) process developed at NASA Langley Research Center was evaluated using a design of experiments approach to determine the effect of processing parameters on the composition and geometry of Ti-6-4 deposits. The effects of three processing parameters: beam power, translation speed, and wire feed rate, were investigated by varying one while keeping the remaining parameters constant. A three-factorial, three-level, fully balanced mutually orthogonal array (L27) design of experiments approach was used to examine the effects of low, medium, and high settings for the processing parameters on the chemistry, geometry, and quality of the resulting deposits. Single bead high deposits were fabricated and evaluated for 27 experimental conditions. Loss of aluminum in Ti-6-4 was observed in EBF3 processing due to selective vaporization of the aluminum from the sustained molten pool in the vacuum environment; therefore, the chemistries of the deposits were measured and compared with the composition of the initial wire and base plate to determine if the loss of aluminum could be minimized through careful selection of processing parameters. The influence of processing parameters and coupling between these parameters on bulk composition, measured by Direct Current Plasma (DCP), local microchemistries determined by Wavelength Dispersive Spectrometry (WDS), and deposit geometry will also be discussed.

  14. Modifying welding process parameters can reduce the neurotoxic potential of manganese-containing welding fumes

    PubMed Central

    Sriram, Krishnan; Lin, Gary X.; Jefferson, Amy M.; Stone, Samuel; Afshari, Aliakbar; Keane, Michael J.; McKinney, Walter; Jackson, Mark; Chen, Bean T.; Schwegler-Berry, Diane; Cumpston, Amy; Cumpston, Jared L.; Roberts, Jenny R.; Frazer, David G.; Antonini, James M.

    2015-01-01

    Welding fumes (WF) are a complex mixture of toxic metals and gases, inhalation of which can lead to adverse health effects among welders. The presence of manganese (Mn) in welding electrodes is cause for concern about the potential development of Parkinson’s disease (PD)-like neurological disorder. Consequently, from an occupational safety perspective, there is a critical need to prevent adverse exposures to WF. As the fume generation rate and physicochemical characteristics of welding aerosols are influenced by welding process parameters like voltage, current or shielding gas, we sought to determine if changing such parameters can alter the fume profile and consequently its neurotoxic potential. Specifically, we evaluated the influence of voltage on fume composition and neurotoxic outcome. Rats were exposed by whole-body inhalation (40 mg/m3; 3 h/day × 5 d/week × 2 weeks) to fumes generated by gas–metal arc welding using stainless steel electrodes (GMA-SS) at standard/regular voltage (25 V; RVSS) or high voltage (30 V; HVSS). Fumes generated under these conditions exhibited similar particulate morphology, appearing as chain-like aggregates; however, HVSS fumes comprised of a larger fraction of ultrafine particulates that are generally considered to be more toxic than their ne counterparts. Paradoxically, exposure to HVSS fumes did not elicit dopaminergic neurotoxicity, as monitored by the expression of dopaminergic and PD-related markers. We show that the lack of neurotoxicity is due to reduced solubility of Mn in HVSS fumes. Our findings show promise for process control procedures in developing prevention strategies for Mn-related neurotoxicity during welding; however, it warrants additional investigations to determine if such modifications can be suitably adapted at the workplace to avert or reduce adverse neurological risks. PMID:25549921

  15. Modifying welding process parameters can reduce the neurotoxic potential of manganese-containing welding fumes.

    PubMed

    Sriram, Krishnan; Lin, Gary X; Jefferson, Amy M; Stone, Samuel; Afshari, Aliakbar; Keane, Michael J; McKinney, Walter; Jackson, Mark; Chen, Bean T; Schwegler-Berry, Diane; Cumpston, Amy; Cumpston, Jared L; Roberts, Jenny R; Frazer, David G; Antonini, James M

    2015-02-01

    Welding fumes (WF) are a complex mixture of toxic metals and gases, inhalation of which can lead to adverse health effects among welders. The presence of manganese (Mn) in welding electrodes is cause for concern about the potential development of Parkinson's disease (PD)-like neurological disorder. Consequently, from an occupational safety perspective, there is a critical need to prevent adverse exposures to WF. As the fume generation rate and physicochemical characteristics of welding aerosols are influenced by welding process parameters like voltage, current or shielding gas, we sought to determine if changing such parameters can alter the fume profile and consequently its neurotoxic potential. Specifically, we evaluated the influence of voltage on fume composition and neurotoxic outcome. Rats were exposed by whole-body inhalation (40 mg/m(3); 3h/day × 5 d/week × 2 weeks) to fumes generated by gas-metal arc welding using stainless steel electrodes (GMA-SS) at standard/regular voltage (25 V; RVSS) or high voltage (30 V; HVSS). Fumes generated under these conditions exhibited similar particulate morphology, appearing as chain-like aggregates; however, HVSS fumes comprised of a larger fraction of ultrafine particulates that are generally considered to be more toxic than their fine counterparts. Paradoxically, exposure to HVSS fumes did not elicit dopaminergic neurotoxicity, as monitored by the expression of dopaminergic and PD-related markers. We show that the lack of neurotoxicity is due to reduced solubility of Mn in HVSS fumes. Our findings show promise for process control procedures in developing prevention strategies for Mn-related neurotoxicity during welding; however, it warrants additional investigations to determine if such modifications can be suitably adapted at the workplace to avert or reduce adverse neurological risks. PMID:25549921

  16. Optimization of residual stresses in MMC's through the variation of interfacial layer architectures and processing parameters

    NASA Technical Reports Server (NTRS)

    Pindera, Marek-Jerzy; Salzar, Robert S.

    1996-01-01

    The objective of this work was the development of efficient, user-friendly computer codes for optimizing fabrication-induced residual stresses in metal matrix composites through the use of homogeneous and heterogeneous interfacial layer architectures and processing parameter variation. To satisfy this objective, three major computer codes have been developed and delivered to the NASA-Lewis Research Center, namely MCCM, OPTCOMP, and OPTCOMP2. MCCM is a general research-oriented code for investigating the effects of microstructural details, such as layered morphology of SCS-6 SiC fibers and multiple homogeneous interfacial layers, on the inelastic response of unidirectional metal matrix composites under axisymmetric thermomechanical loading. OPTCOMP and OPTCOMP2 combine the major analysis module resident in MCCM with a commercially-available optimization algorithm and are driven by user-friendly interfaces which facilitate input data construction and program execution. OPTCOMP enables the user to identify those dimensions, geometric arrangements and thermoelastoplastic properties of homogeneous interfacial layers that minimize thermal residual stresses for the specified set of constraints. OPTCOMP2 provides additional flexibility in the residual stress optimization through variation of the processing parameters (time, temperature, external pressure and axial load) as well as the microstructure of the interfacial region which is treated as a heterogeneous two-phase composite. Overviews of the capabilities of these codes are provided together with a summary of results that addresses the effects of various microstructural details of the fiber, interfacial layers and matrix region on the optimization of fabrication-induced residual stresses in metal matrix composites.

  17. Hypertension and hematologic parameters in a community near a uranium processing facility

    SciTech Connect

    Wagner, Sara E.; Burch, James B.; South Carolina Statewide Cancer Prevention and Control Program, Columbia, SC; WJB Dorn Veteran's Affairs Medical Center, Columbia, SC ; Bottai, Matteo; Pinney, Susan M.; Puett, Robin; South Carolina Statewide Cancer Prevention and Control Program, Columbia, SC; Arnold School of Public Health, Department of Environmental Health Sciences, University of South Carolina, Columbia, SC ; Porter, Dwayne; Vena, John E.; Hebert, James R.; South Carolina Statewide Cancer Prevention and Control Program, Columbia, SC

    2010-11-15

    Background: Environmental uranium exposure originating as a byproduct of uranium processing can impact human health. The Fernald Feed Materials Production Center functioned as a uranium processing facility from 1951 to 1989, and potential health effects among residents living near this plant were investigated via the Fernald Medical Monitoring Program (FMMP). Methods: Data from 8216 adult FMMP participants were used to test the hypothesis that elevated uranium exposure was associated with indicators of hypertension or changes in hematologic parameters at entry into the program. A cumulative uranium exposure estimate, developed by FMMP investigators, was used to classify exposure. Systolic and diastolic blood pressure and physician diagnoses were used to assess hypertension; and red blood cells, platelets, and white blood cell differential counts were used to characterize hematology. The relationship between uranium exposure and hypertension or hematologic parameters was evaluated using generalized linear models and quantile regression for continuous outcomes, and logistic regression or ordinal logistic regression for categorical outcomes, after adjustment for potential confounding factors. Results: Of 8216 adult FMMP participants 4187 (51%) had low cumulative uranium exposure, 1273 (15%) had moderate exposure, and 2756 (34%) were in the high (>0.50 Sievert) cumulative lifetime uranium exposure category. Participants with elevated uranium exposure had decreased white blood cell and lymphocyte counts and increased eosinophil counts. Female participants with higher uranium exposures had elevated systolic blood pressure compared to women with lower exposures. However, no exposure-related changes were observed in diastolic blood pressure or hypertension diagnoses among female or male participants. Conclusions: Results from this investigation suggest that residents in the vicinity of the Fernald plant with elevated exposure to uranium primarily via inhalation exhibited decreases in white blood cell counts, and small, though statistically significant, gender-specific alterations in systolic blood pressure at entry into the FMMP.

  18. Model-based identifiable parameter determination applied to a simultaneous saccharification and fermentation process model for bio-ethanol production.

    PubMed

    López C, Diana C; Barz, Tilman; Peñuela, Mariana; Villegas, Adriana; Ochoa, Silvia; Wozny, Günter

    2013-01-01

    In this work, a methodology for the model-based identifiable parameter determination (MBIPD) is presented. This systematic approach is proposed to be used for structure and parameter identification of nonlinear models of biological reaction networks. Usually, this kind of problems are over-parameterized with large correlations between parameters. Hence, the related inverse problems for parameter determination and analysis are mathematically ill-posed and numerically difficult to solve. The proposed MBIPD methodology comprises several tasks: (i) model selection, (ii) tracking of an adequate initial guess, and (iii) an iterative parameter estimation step which includes an identifiable parameter subset selection (SsS) algorithm and accuracy analysis of the estimated parameters. The SsS algorithm is based on the analysis of the sensitivity matrix by rank revealing factorization methods. Using this, a reduction of the parameter search space to a reasonable subset, which can be reliably and efficiently estimated from available measurements, is achieved. The simultaneous saccharification and fermentation (SSF) process for bio-ethanol production from cellulosic material is used as case study for testing the methodology. The successful application of MBIPD to the SSF process demonstrates a relatively large reduction in the identified parameter space. It is shown by a cross-validation that using the identified parameters (even though the reduction of the search space), the model is still able to predict the experimental data properly. Moreover, it is shown that the model is easily and efficiently adapted to new process conditions by solving reduced and well conditioned problems. PMID:23749438

  19. The Neutral Atmosphere Parameters on Measurements Using the Artificial Periodic Irregularities. Techniques, processing, results.

    NASA Astrophysics Data System (ADS)

    Tolmacheva, Ariadna V.; Bakhmetieva, Nataliya V.; Grigoriev; Kalinina, Elena E.

    The measurements with the aid of the artificial periodic irregularities (APIs) were begun in 1990. The APIs are created in the ionosphere illuminated by a high power HF radio wave of a frequency below the critical one. The APIs diagnostics is based upon observation of the Bragg backscatter of the pulsed probe radio waves from the periodic structure. The amplitudes and phases of the probe signals back scattered by the APIs are measured. At the E-region heights the APIs relax in the ambipolar diffusion process. Based on this fact we could determine the neutral atmosphere parameters suggesting that the processes of isothermal on small scales (3-5 km) and the electron, ion and neutral temperatures are equal at the E-region heights. The atmospheric height scale H and the neutral atmospheric temperature T are determined on the height dependence of the relaxation times tau(z). The altitude step is about 3 km. Whole height interval of the measurements of τ is equal to about 20-30 km. Selecting small height intervals step by step we obtain altitude dependences T(z), nu(z) and rho(z). Such a way was employed because the steady state is achieved on the scales 20-30 km for a long time. We obtained a lot of information about dynamical phenomena in the lower thermosphere. These results are presented in the report. Firstly, there were temperature profiles with minimum about 100-140 K above 100 km in the equinoctial periods. But in summer of 1999 temperature maximum was observed on z = 100 km. Secondary, there were often profiles with the wave-like variations and with the vertical scale of about to 4-6 km. The temporal variations of the atmospheric parameters had periods from 15 minutes to some hours. These variations caused by the propagation of the internal gravity and tide waves. Planetary waves produce the longer temporal variations. Thirdly, we observed some cases of the instability growth. The dependencies of the atmospheric parameters on the solar and geomagnetic activity were analyzed also. The work was supported in part by Russian Foundation for Basic Research, projects 13-02-97067, 13-05-00511 and 13-02-12074.

  20. Parameter Changes from Upscaling of a Local Scale, Process-Based Erosion Model

    NASA Astrophysics Data System (ADS)

    Jomaa, S.; Barry, D. A.; Sander, G. C.; Heng, P.

    2009-04-01

    Soil erosion affects agricultural productivity, the natural environment and infrastructure security. Soil loss and its associated impacts are important environmental problems. Consequently, model-based predictions of erosion are beneficial for a variety of applications. Process-based erosion models are used to forecast sediment transport concentration as it varies temporally and spatially. Of these, the one-dimensional Hairsine-Rose model describes multiple particle size classes, rainfall detachment, flow-driven entrainment and deposition. This model has been evaluated for different experiments, and has been shown to reliably explain experimental data in a consistent manner. It is common on both the hillslope and laboratory scales to apply one-dimensional erosion models even though the overland flow and sediment transport is two-dimensional. One-dimensional parameter determinations, which are based typically on outflow data, implicitly average the two-dimensional flow. Here we compare experimentally and numerically this averaging process for the Hairsine-Rose model. For this purpose, laboratory experiments were performed using different configurations of the 2 m × 6 m EPFL erosion flume. The flume was divided into 4 smaller flumes, with widths of 1 m, 0.5 m, and 2 × 0.25 m, but otherwise identical. A series of experiments was to provide data sets for analysis by the Hairsine-Rose model. After running the experiments, the amount of the eroded sediment in each subplot was assessed by comparing the temporal variation of eroded mass to evaluate the effect of, and sensitivity to, transverse width on erosion dynamics. The surface elevation changes due to erosion were examined to provide further understanding of the erosion data. A high resolution laser scanner provided details of the soil surface in the form of digital terrain maps before and after the experiment. This method presents a promising way for identification of spatial distribution pattern of eroded soil. In addition, we ran simulations using a fully two dimensional implementation of the Hairsine-Rose model for erosive flows with varying topography with spatially dependent flow and erosion input parameters to produce both outflow hydrographs and suspended sediment graphs. The data were integrated transversely and, as for the experimental data, the one-dimensional Hairsine-Rose model was used to fit the integrated data and so provide parameter estimates to compare with the two-dimensional input values.

  1. Occupational noise exposure in small scale hand tools manufacturing (forging) industry (SSI) in Northern India.

    PubMed

    Singh, Lakhwinder Pal; Bhardwaj, Arvind; Deepak, K K; Bedi, Raman

    2009-08-01

    Occupational noise has been recognized as hazardous for the human beings. A high noise level in forging shops is considered to lower the labour productivity and cause illness however occupational noise is being accepted as an integral part of the job. The present study has been carried out in 5 small scale hand tool forging units (SSI) of different sizes in Northern India in Punjab. Noise levels at various sections were measured. OSHA norms for hearing conservation has been incorporated which includes an exchange rate of 5 dB (A), criterion level at 90 dB (A), criterion time of 8 h, threshold level=80 dB (A), upper limit=140 dB (A) and with F/S response rate. Equivalent sound pressure level (L(eq)) has been measured in various sections of these plants. Noise at various sections like hammer section, cutting presses, punching, grinding and barrelling process was found to be >90 dB (A), which is greater than OSHA norms. A cross-sectional study on the basis of questionnaire has been carried out. The results of which revealed that 68% of the workers are not wearing ear protective equipments out of these 50% were not provided with PPE by the company. About 95% of the workers were suffering speech interference though high noise annoyance was reported by only 20%. It has been established that the maximum noise exposure is being taken by the workers as they are working more than 8h a day for six days per week. More than 90% workers are working 12 to 24 h over time per week which lead to very high noise exposure i.e. 50 to 80% per week higher than exposure time/week in USA or European countries(15, 16)). PMID:19672017

  2. POD of ultrasonic detection of synthetic hard alpha inclusions in titanium aircraft engine forgings

    SciTech Connect

    Thompson, R. B.; Meeker, W. Q.; Brasche, L. J. H.

    2011-06-23

    The probability of detection (POD) of inspection techniques is a key input to estimating the lives of structural components such as aircraft engines. This paper describes work conducted as a part of the development of POD curves for the ultrasonic detection of synthetic hard alpha (SHA) inclusions in titanium aircraft engine forgings. The sample upon which the POD curves are to be based contains four types of right circular SHAs that have been embedded in a representative titanium forging, as well as a number of flat bottomed holes (FBHs). The SHAs were of two sizes, number 3 and number 5, with each size including seeds with nominal nitrogen concentrations of both 3 and 17 wt. %. The FBHs included sizes of number 1, number 3, and number 5. This discreteness of the data poses a number of challenges to standard processes for determining POD. For example, at each concentration of nitrogen, there are only two sizes, with 10 inspection opportunities each. Fully empirical, standard methodologies such as a circumflex versus a provide less than an ideal framework for such an analysis. For example, there is no way to describe the beam limiting effect whereby the signal no longer increases the flaw grows larger than the beam, one can only determine POD at the two concentration levels present in the block, and confidence bounds tend to be broad because of the limited data available for each case. In this paper, we will describe strategies involving the use of physics-based models to overcome these difficulties by allowing the data from all reflectors to be analyzed by a single statistical model. Included will be a discussion of the development of the physics-based model, its comparison to the experimental data (obtained at multiple sites with multiple operators) and its implications regarding the statistical analysis, whose details will be given in a separate article by Li et al. in this volume.

  3. Parameter study of r-process lanthanide production and heating rates in kilonovae

    NASA Astrophysics Data System (ADS)

    Lippuner, Jonas; Roberts, Luke F.

    2015-04-01

    Explosive r-process nucleosynthesis in material ejected during compact object mergers may lead to radioactively powered transients called kilonovae. The timescale and peak luminosity of these transients are sensitive to the composition of the material after nuclear burning ceases, as the composition determines the local heating rate from nuclear decays and the opacity. The presence of lanthanides in the ejecta can drastically increase the opacity. We use the new general-purpose nuclear reaction network SkyNet to run a parameter study of r-process nucleosynthesis for a range of initial electron fractions Ye, initial entropies s, and density decay timescales τ. We find that the ejecta is lanthanide-free for Ye >~ 0 . 22 - 0 . 3 , depending on s and τ. The heating rate is insensitive to s and τ, but certain, larger values of Ye lead to reduced heating rates, because single nuclides dominate the heating. With a simple model we estimate the luminosity, time, and effective temperature at the peak of the light curve. Since the opacity is much lower in the lanthanide-free case, we find the luminosity peaks much earlier at ~ 1 day vs. ~ 15 days in the lanthanide-rich cases. Although there is significant variation in the heating rate with Ye, changes in the heating rate do not mitigate the effect of the lanthanides. This research is partially supported by NSF under Award Numbers AST-1333520 and AST-1205732.

  4. Mathematical model of solid food pasteurization by ohmic heating: influence of process parameters.

    PubMed

    Marra, Francesco

    2014-01-01

    Pasteurization of a solid food undergoing ohmic heating has been analysed by means of a mathematical model, involving the simultaneous solution of Laplace's equation, which describes the distribution of electrical potential within a food, the heat transfer equation, using a source term involving the displacement of electrical potential, the kinetics of inactivation of microorganisms likely to be contaminating the product. In the model, thermophysical and electrical properties as function of temperature are used. Previous works have shown the occurrence of heat loss from food products to the external environment during ohmic heating. The current model predicts that, when temperature gradients are established in the proximity of the outer ohmic cell surface, more cold areas are present at junctions of electrodes with lateral sample surface. For these reasons, colder external shells are the critical areas to be monitored, instead of internal points (typically geometrical center) as in classical pure conductive heat transfer. Analysis is carried out in order to understand the influence of pasteurisation process parameters on this temperature distribution. A successful model helps to improve understanding of these processing phenomenon, which in turn will help to reduce the magnitude of the temperature differential within the product and ultimately provide a more uniformly pasteurized product. PMID:24574874

  5. Characterization Of An EBL System: The Influence Of Process Parameters On Thickness Resist And Engraving Shapes

    SciTech Connect

    D'Urso, G.; Longo, M.; Ravasio, C.; Maccarini, G.

    2011-01-17

    In LIGA process, the low flexibility due to the use of masks might be overcome using the electron beam of a scansion electron microscope (SEM) instead of the synchrotron radiation. In this way, through the vector control of the beam, it is possible to irradiate a specific path on the resist without using any mask. Anyway, it is important to remark that the Electron Beam Lithography (EBL) can not include all the applications of the X-ray LIGA technique but it could be a valid alternative only for some specific uses. In particular, some limits concerning the impression of high thickness resists are expected. An EBL system based on a SEM was recently implemented by the authors and some tests were carried out to characterize the device performances. Aim of this work is to asses the system performances in terms of maximum impressible thickness resist and shape of the engraved entities. Several tests were carried out by varying the resist thickness and the process parameters.

  6. Effects of Flux Precoating and Process Parameter on Welding Performance of Inconel 718 Alloy TIG Welds

    NASA Astrophysics Data System (ADS)

    Lin, Hsuan-Liang; Wu, Tong-Min; Cheng, Ching-Min

    2014-01-01

    The purpose of this study is to investigate the effect of activating flux on the depth-to-width ratio (DWR) and hot cracking susceptibility of Inconel 718 alloy tungsten inert gas (TIG) welds. The Taguchi method is employed to investigate the welding parameters that affect the DWR of weld bead and to achieve optimal conditions in the TIG welds that are coated with activating flux in TIG (A-TIG) process. There are eight single-component fluxes used in the initial experiment to evaluate the penetration capability of A-TIG welds. The experimental results show that the Inconel 718 alloy welds precoated with 50% SiO2 and 50% MoO3 flux were provided with better welding performance such as DWR and hot cracking susceptibility. The experimental procedure of TIG welding process using mixed-component flux and optimal conditions not only produces a significant increase in DWR of weld bead, but also decreases the hot cracking susceptibility of Inconel 718 alloy welds.

  7. Optimization of processing parameters and metrology for novel NCA negative resists for NGL

    NASA Astrophysics Data System (ADS)

    Singh, Vikram; Satyanarayana, V. S. V.; Kessler, Felipe; Scheffer, Francine R.; Weibel, Daniel E.; Sharma, Satinder K.; Ghosh, Subrata; Gonsalves, Kenneth E.

    2014-04-01

    It is expected that EUV resists must simultaneously pattern 20-nm half-pitch and below, with an LWR of <1.8 nm, and a sensitivity of 5-20 mJ/cm2. In order to make a resist perform optimally, new resist chemistry is required. One such approach being investigated by us is the development of polymeric non-CAR negative photo resists for sub 16 nm technology which is directly sensitive to radiation without utilizing the concept of chemical amplification (CARs). These resist designs are accomplished by homopolymers which are prepared from monomers containing sulfonium groups. We have achieved 20 nm patterns by e-beam lithography using this system. Here we will discuss in detail process parameters such as: spinning conditions for film thicknesses <50 nm and resulting surface topographies, baking regimes, exposure conditions and protocols on sensitivity, contrast, resolution and LER/LWR. Etch resistance data on these thin films will also be provided. Our results are aimed to provide a clear understanding of how these critical steps in the lithographic imaging process will affect extendibility of the non-CAR resist concept to sub 20 nanoscale features. Photodynamics and EUV exposure data will be covered.

  8. Relation between surface roughness of free films and process parameters in spray coating.

    PubMed

    Perfetti, G; Alphazan, T; van Hee, P; Wildeboer, W J; Meesters, G M H

    2011-02-14

    A novel spraying apparatus was developed to obtain reproducible free sprayed films. Aqueous solutions of PolyVinyl Alcohol PVA 4-98, HydroxyPropyl MethylCellulose HPMC 603 and HPMC 615 were used as reference coating materials. The apparatus is composed by a spraying system, a closed chamber containing a rotating Teflon cylinder, a pressured air supply system, a spray solution supply system, and a computerized control system. The spraying air pressure, the cylinder rotation speed, and the cylinder-spray nozzle distance were tailored in such a manner that the roughness of the obtained free films was similar to that from reference coated particles. Optimum spraying process conditions were found for all three coating materials using design of experiments. The morphology of the sprayed films obtained using the optimum conditions is evaluated by means of scanning electron microscopy (SEM), and atomic force microscopy (AFM), and then compared with those from corresponding cast films and coating layers on particles. A match was found between the morphology of sprayed films and that from the corresponding coating layer on the particle surface. The spray apparatus produced reproducible sprayed films with tuneable roughness and/or smoothness depending on the set of processing parameters. PMID:21145964

  9. Modeling the Influence of Process Parameters and Additional Heat Sources on Residual Stresses in Laser Cladding

    NASA Astrophysics Data System (ADS)

    Brückner, F.; Lepski, D.; Beyer, E.

    2007-09-01

    In laser cladding thermal contraction of the initially liquid coating during cooling causes residual stresses and possibly cracks. Preweld or postweld heating using inductors can reduce the thermal strain difference between coating and substrate and thus reduce the resulting stress. The aim of this work is to better understand the influence of various thermometallurgical and mechanical phenomena on stress evolution and to optimize the induction-assisted laser cladding process to get crack-free coatings of hard materials at high feed rates. First, an analytical one-dimensional model is used to visualize the most important features of stress evolution for a Stellite coating on a steel substrate. For more accurate studies, laser cladding is simulated including the powder-beam interaction, the powder catchment by the melt pool, and the self-consistent calculation of temperature field and bead shape. A three-dimensional finite element model and the required equivalent heat sources are derived from the results and used for the transient thermomechanical analysis, taking into account phase transformations and the elastic-plastic material behavior with strain hardening. Results are presented for the influence of process parameters such as feed rate, heat input, and inductor size on the residual stresses at a single bead of Stellite coatings on steel.

  10. Large-scale erosion processes and parameters derived from a modeling of the Messinian salinity crisis

    NASA Astrophysics Data System (ADS)

    Loget, N.; Davy, P.; van den Driessche, J.

    2003-04-01

    The closing of the Gibraltar strait during Messinian have produced a drop of the sea level of about 1500 m in less than half a million year. This certainly constitutes one of the largest perturbation of erosion systems in the Earth, whose analysis in terms of form and dynamics should bring invaluable constraints on erosion processes and parameters. In addition to a precise chronology of the bulk crisis, the main data consists of the reconstruction of paleocanyons, that were eroded during sea drop and refilled during sea rise. The Rhone's canyon is certainly the most documented, with numerous seismic lines and boreholes. We have now a reasonable estimation of the canyon profile from its outlet to the Bresse graben, more 500 km upslope. Sparse data are also available in the Languedoc region, in the Pyrenees, for some drainage basins of the Var-Ligure coast, in the gulf of Valence. A particularity of this erosion phase was to propagate very far inland along the main rivers, but in a very localized way in the sense that hillslopes or upslope drainage basins were barely affected. All these data were compiled in a database that we used to constrain erosion processes. We assume that the erosion law belongs to the classical power-law framework, where the erosion flux depends on local slope s, and water flow q, such as: e=k qmsn-ec, where k and ec are two constants which depend on material strength properties, and m and n are two exponents which are found to play an important role in the time-length scaling. The transfer model must be completed by a transfer or deposition terms that we assume to be controlled by a deposition length Ld. If Ld is very small, the model comes to the transport-limited case where the height variation is proportional to the gradient of the erosion flux e. In contrast if Ld is very large, rivers can carry all the eroded sediment out; the process is usually called detachment-limited. We simulate the erosion dynamics, induced by the Messinian sea drop, by using the numerical simulator EROS, which is a versatile particle-based numerical method. We first assess the role of each parameter on the form and dynamics of canyon incision. The best-fitting inversion gives values of m, n and Ld of 1.5, 1 and less than 1 km, with reasonable confidence. The exponents are consistent with those obtained from the analysis of topography in tectonically active areas. To our knowledge, it is the first time that Ld is estimated.

  11. Crack toughness evaluation of hot pressed and forged beryllium

    NASA Technical Reports Server (NTRS)

    Jones, M. H.; Bubsey, R. T.; Brown, W. F., Jr.

    1971-01-01

    Beryllium fracture toughness test specimens were fatigue cracked using reversed cycling with a compression load two to three times the tension load. In worked beryllium, textures may be produced which result in fatigue cracks that are out of plane with the starter notch. Specimens of hot pressed stock exhibited load displacement records which were nonlinear throughout their course. Fracture specimens of both hot pressed and forged stock showed essentially no reduction of thickness and the fracture surfaces were flat and normal to the load axis. However, the stress intensity factor at maximum load increased with decreasing thickness. Load-displacement and electric potential records for the hot pressed beryllium specimens exhibited several anomalies such as negative residual crack mouth displacements and a decrease in electrical potential with increasing load.

  12. Optimizing Vacuum Assisted Resin Transfer Moulding (VARTM) Processing Parameters to Improve Part Quality

    NASA Astrophysics Data System (ADS)

    Polowick, Christopher

    The Low Cost Composites (LCC) group at Carleton University is studying out-of-autoclave composite manufacturing processes such as Vacuum Assisted Resin Transfer Moulding (VARTM) and Closed Cavity Bag Moulding (CCBM). These processes are used to produce inexpensive and high performance components for the GeoSurv II, an Unmanned Aerial Vehicle (UAV) being developed at Carleton University. This research has focused on optimizing VARTM processing parameters to reduce the weight and improve the strength and surface finish of GeoSurv II composite components. A simulation was developed to model resin flow through in VARTM infusions and was used to simulate mould filling and resin emptying of the GeoSurv II inverted V-empennage and mission avionics hatch. The resin infusion schemes of these parts were designed to ensure full preform resin saturation, and minimize thickness variations. An experimental study of the effects of the presence of a corner on composite thickness, void content, and strength was conducted. It was found that inside corners result in local increases in thickness and void content due to poor preform compaction. A novel bagging technique was developed to improve corner compaction, and this technique was shown to reduce thickness variability and void content. The strength, void content, and thickness variation were found to be heavily dependent on corner radius, with corner radii greater than 6.4 mm displaying the greatest improvement in performance for the layups considered. The design of the empennage and hatch mould incorporated the results of this study to improve the quality of these components.

  13. Effect of operating parameters on the removal of bone cement by a sawing process.

    PubMed

    James, Thomas P; Sheehan, Brian; Sagar, Amrit

    2014-03-01

    The number of total knee arthroplasty revision surgeries is increasing each year, driven by the wide availability and general acceptance of the procedure accompanied by an aging population of implants. Metal implants are often secured to the tibial plateau by a mantle of poly(methyl methacrylate) bone cement. During revision surgery, a power oscillating saw is used to remove bone cement while preparing the boney bed. Presently, there are no published studies on the mechanics of bone cement removal by a sawing process. The aim of this research was to quantify the effect of blade speed and applied thrust force on the volumetric cutting rate of bone cement. A custom reciprocating saw with variable stroke length was used to conduct a three-factor design of experiments. Two levels, without center-points, were sufficient to model the effect of stroke length (6.75, 10.13 mm), thrust force (11, 19 N), and reciprocating speed in strokes per minute (6000, 8000 SPM) on cutting rate. The results indicate that each of the three parameters had a significant impact on cutting rate (p < 0.001), with a linear relationship between both force and cutting rate (r = 0.98) and blade speed and cutting rate (r = 0.98). For the parameters considered, increasing the reciprocating speed had the most significant effect on cutting rate. For example, while holding force and stroke length constant (11 N, 10.13 mm), an increase in speed from 6000 to 8000 SPM nearly doubled the cutting rate of bone cement. A cutting rate model was developed by regression analysis of the experimental data and validated through additional experiments. The model has applications in haptic feedback for surgical simulators to differentiate between the cutting rates of bone and bone cement during virtual training of resident surgeons. PMID:24562099

  14. Follow-up of hearing thresholds among forge hammering workers

    SciTech Connect

    Kamal, A.A.; Mikael, R.A.; Faris, R. )

    1989-01-01

    Hearing threshold was reexamined in a group of forge hammering workers investigated 8 years ago with consideration of the age effect and of auditory symptoms. Workers were exposed to impact noise that ranged from 112 to 139 dB(A)--at an irregular rate of 20 to 50 drop/minute--and a continuous background noise that ranged from 90 to 94 dB(A). Similar to what was observed 8 years ago, the present permanent threshold shift (PTS) showed a maximum notch at the frequency of 6 kHz and considerable elevations at the frequencies of 0.25-1 kHz. The age-corrected PTS and the postexposure hearing threshold were significantly higher than the corresponding previous values at the frequencies 0.25, 0.5, 1, and 8 kHz only. The rise was more evident at the low than at the high frequencies. Temporary threshold shift (TTS) values were significantly less than those 8 years ago. Contrary to the previous TTS, the present TTS were higher at low than at high frequencies. Although progression of PTS at the frequencies 0.25 and 0.5 kHz was continuous throughout the observed durations of exposure, progression at higher frequencies occurred essentially in the first 10 to 15 years of exposure. Thereafter, it followed a much slower rate. Tinnitus was significantly associated with difficulty in hearing the human voice and with elevation of PTS at all the tested frequencies, while acoustic after-image was significantly associated with increment of PTS at the frequencies 0.25-2 kHz. No relation between PTS and smoking was found. PTS at low frequencies may provide an indication of progression of hearing damage when the sensitivity at 6 and 4 kHz diminishes after prolonged years of exposure. Tinnitus and acoustic after-image are related to the auditory effect of forge hammering noise.

  15. Effects of Process Parameters on Ultrasonic Micro-Hole Drilling in Glass and Ruby

    SciTech Connect

    Schorderet, Alain; Deghilage, Emmanuel; Agbeviade, Kossi

    2011-05-04

    Brittle materials such as ceramics, glasses and oxide single crystals find increasing applications in advanced micro-engineering products. Machining small features in such materials represents a manufacturing challenge. Ultrasonic drilling constitutes a promising technique for realizing simple micro-holes of high diameter-to-depth ratio. The process involves impacting abrasive particles in suspension in a liquid slurry between tool and work piece. Among the process performance criteria, the drilling time (productivity) is one of the most important quantities to evaluate the suitability of the process for industrial applications.This paper summarizes recent results pertaining to the ultrasonic micro-drilling process obtained with a semi-industrial 3-axis machine. The workpiece is vibrated at 40 kHz frequency with an amplitude of several micrometers. A voice-coil actuator and a control loop based on the drilling force impose the tool feed. In addition, the tool is rotated at a prescribed speed to improve the drilling speed as well as the hole geometry. Typically, a WC wire serves as tool to bore 200 {mu}m diameter micro-holes of 300 to 1,000 {mu}m depth in glass and ruby. The abrasive slurry contains B4C particles of 1 {mu}m to 5 {mu}m diameter in various concentrations.This paper discusses, on the basis of the experimental results, the influence of several parameters on the drilling time. First, the results show that the control strategy based on the drilling force allows to reach higher feed rates (avoiding tool breakage). Typically, a 8 um/s feed rate is achieved with glass and 0.9 {mu}m/s with ruby. Tool rotation, even for values as low as 50 rpm, increases productivity and improves holes geometry. Drilling with 1 {mu}m and 5 {mu}m B4C particles yields similar productivity results. Our future research will focus on using the presented results to develop a model that can serve to optimize the process for different applications.

  16. Multiple Processes and Multiple Parameters: Applications of In Situ UV Spectroscopy for Aquatic Ecosystems

    NASA Astrophysics Data System (ADS)

    Cohen, M. J.; Hensley, R. T.; Reijo, C. J.; Heffernan, J. B.; Thomas, R. G.; Korhnak, L. V.

    2012-12-01

    Modern sensors afford new temporal and spatial scales of environmental measurements, providing novel insights into processes that govern earth surface and ecosystem dynamics. Recent advances from deploying in situ sensors include inference of reach-scale stoichiometric coupling (C:N:P) of whole-ecosystem metabolism, finely detailed resolution of the behavior of multiple solutes during storm events and snow-melt, and spatial and process disaggregation of nitrogen removal in rivers. These particular process inferences are predicated on in situ UV spectrometers that, to date, have been used principally to provide high quality temporally-dense measurements of nitrate. Here we focus on additional inferences, still largely exploratory, of ecosystem processes that are made possible in parallel with these same sensors. We focus on UV sensors capable of measuring absorbance from the entire UV spectrum at relatively high spectral resolution (ca. 1 nm), and we discuss three new applications. First, we explore the use of UV spectra for inferring information about the quality and quantity of dissolved organic matter. Diel and event driven variation in wavelength-specific absorbance and metrics like spectral slope in the 350-400 nm range (an indicator of aromaticity) illustrate that important inferences relevant to riverine organic matter cycling can be obtained during passive deployments. Second, we present preliminary data to support the use of these sensors for injected solute experiments. Since both nitrate and bromide absorb in the deep UV, these sensors can be used to estimate concentrations of both during co-injection dosing. We present protocols and data from two such deployments, one in a lotic system and another in a wetland where we use high-resolution time series of measured concentrations to draw inference about N retention kinetics. Finally, we present new data from two-station deployments to obtain spatially compact reach scale measurements of N retention, focusing on the coupled effects of diel and tidal variation on removal rates. The potential to extract, in parallel, multiple parameters and draw inference about multiple processes, illustrates the promise of optical sensors, which are but one axis of recent sensor advances.

  17. Effects of Process Parameters on Ultrasonic Micro-Hole Drilling in Glass and Ruby

    NASA Astrophysics Data System (ADS)

    Schorderet, Alain; Deghilage, Emmanuel; Agbeviade, Kossi

    2011-05-01

    Brittle materials such as ceramics, glasses and oxide single crystals find increasing applications in advanced micro-engineering products. Machining small features in such materials represents a manufacturing challenge. Ultrasonic drilling constitutes a promising technique for realizing simple micro-holes of high diameter-to-depth ratio. The process involves impacting abrasive particles in suspension in a liquid slurry between tool and work piece. Among the process performance criteria, the drilling time (productivity) is one of the most important quantities to evaluate the suitability of the process for industrial applications. This paper summarizes recent results pertaining to the ultrasonic micro-drilling process obtained with a semi-industrial 3-axis machine. The workpiece is vibrated at 40 kHz frequency with an amplitude of several micrometers. A voice-coil actuator and a control loop based on the drilling force impose the tool feed. In addition, the tool is rotated at a prescribed speed to improve the drilling speed as well as the hole geometry. Typically, a WC wire serves as tool to bore 200 μm diameter micro-holes of 300 to 1,000 μm depth in glass and ruby. The abrasive slurry contains B4C particles of 1 μm to 5 μm diameter in various concentrations. This paper discusses, on the basis of the experimental results, the influence of several parameters on the drilling time. First, the results show that the control strategy based on the drilling force allows to reach higher feed rates (avoiding tool breakage). Typically, a 8 um/s feed rate is achieved with glass and 0.9 μm/s with ruby. Tool rotation, even for values as low as 50 rpm, increases productivity and improves holes geometry. Drilling with 1 μm and 5 μm B4C particles yields similar productivity results. Our future research will focus on using the presented results to develop a model that can serve to optimize the process for different applications.

  18. Characterization of large 2219 aluminum alloy hand forgings for the space shuttle solid rocket booster

    NASA Technical Reports Server (NTRS)

    Brennecke, M. W.

    1978-01-01

    The mechanical properties, including fracture toughness, and stress corrosion properties of four types of 2219-T852 aluminum alloy hand forgings are presented. Weight of the forgings varied between 450 and 3500 lb at the time of heat treatment and dimensions exceeded the maximum covered in existing specifications. The forgings were destructively tested to develop reliable mechanical property data to replace estimates employed in the design of the Space Shuttle Solid Rocket Booster (SRB) and to establish minimum guaranteed properties for structural refinement and for entry into specification revisions. The report summarizes data required from the forgers and from the SRB Structures contractor.

  19. Spray granulation: importance of process parameters on in vitro and in vivo behavior of dried nanosuspensions.

    PubMed

    Figueroa, Carlos E; Bose, Sonali

    2013-11-01

    The use of fluid bed granulation for drying of pharmaceutical nanoparticulates on micron-sized granule substrates is a relatively new technique, with limited understanding in the current literature of the effects of process parameters on the physical properties of the dried nanoparticle powders. This work evaluated the effects of spray mode, spray rate and atomizing pressure for spray granulation of drug nanosuspensions through a systematic study. Naproxen and a proprietary Novartis compound were converted into nanosuspensions through wet media milling and dried onto a mannitol based substrate using spray granulation. For naproxen, various physical properties of the granules, as well as the in vitro re-dispersion and dissolution characteristics of the nano-crystals, were measured. It was found that the spray mode had the most drastic effect, where top spray yielded smaller re-dispersed particle sizes and faster release rates of drug from granules than bottom spray. This was attributed to the co-current spraying in bottom spray resulting in denser, homogenous films on the substrate. Similar in vitro results were obtained for the proprietary molecule, Compound A. In vivo studies in beagle dogs with Compound A showed no significant difference between the liquid and the dried forms of the nanosuspension in terms of overall AUC, differences were observed in the tmax which correlated with the rank ordering observed from the in vitro dissolution profiles. These findings make spray granulation amenable to the production of powders with desired processing and handling properties, without compromising the overall exposure of the compound under investigation. PMID:23916460

  20. Effect of Process Parameters on the Structure and Properties of Galvanized Sheets

    NASA Astrophysics Data System (ADS)

    Shukla, S. K.; Saha, B. B.; Triathi, B. D.; Avtar, Ram

    2010-07-01

    The effect of galvanizing parameters on the structure (spangle size and coating microstructure) and properties (formability and corrosion resistance) of galvanized sheets was studied in a hot dip process simulator (HDPS) in a conventional Pb bearing (0.08-0.10%) zinc bath by varying zinc bath Al level (0.10-0.28%), bath temperature (718-743 K), dipping time (1.5-3.5 s), wiping gas flow rate (200-450 lpm), nozzle distance (15-17 mm) and wiping delay time (0.1-2.1 s). Al level in the range of 0.18-0.24% in combination with dipping time of 1.5-2.5 s and bath temperature of 718-733 K results in superior formability ( E cv: ~9.3 mm) of the composite (thickness: 0.8 mm). High post-dip cooling rates (~25 K/s) suppress spangle growth (spangle size: ~2 mm). The spangle size of the GI sheet strongly influences the corrosion rate which increases from 5.8 to 9.2 mpy with a decrease in spangle size from 17.5 to 3 mm. By controlling the Al level (0.20%) in zinc bath and bath temperature (733 K), the corrosion rate of mini-spangle GI sheet can be controlled to a level of 5.5 mpy.

  1. Method of validating measurement data of a process parameter from a plurality of individual sensor inputs

    DOEpatents

    Scarola, Kenneth; Jamison, David S.; Manazir, Richard M.; Rescorl, Robert L.; Harmon, Daryl L.

    1998-01-01

    A method for generating a validated measurement of a process parameter at a point in time by using a plurality of individual sensor inputs from a scan of said sensors at said point in time. The sensor inputs from said scan are stored and a first validation pass is initiated by computing an initial average of all stored sensor inputs. Each sensor input is deviation checked by comparing each input including a preset tolerance against the initial average input. If the first deviation check is unsatisfactory, the sensor which produced the unsatisfactory input is flagged as suspect. It is then determined whether at least two of the inputs have not been flagged as suspect and are therefore considered good inputs. If two or more inputs are good, a second validation pass is initiated by computing a second average of all the good sensor inputs, and deviation checking the good inputs by comparing each good input including a present tolerance against the second average. If the second deviation check is satisfactory, the second average is displayed as the validated measurement and the suspect sensor as flagged as bad. A validation fault occurs if at least two inputs are not considered good, or if the second deviation check is not satisfactory. In the latter situation the inputs from each of all the sensors are compared against the last validated measurement and the value from the sensor input that deviates the least from the last valid measurement is displayed.

  2. Process Parameters in Resistance Projection Welding for Optical Transmission Device Package

    NASA Astrophysics Data System (ADS)

    Huang, Her-Yueh; Tseng, Kuang-Hung

    2011-03-01

    The effects of main process parameters and electrode materials on joint quality (charging voltage and operating force) were investigated using detailed metallurgical examination and the helium leak test. The electrode materials used for resistance projection welding were brass and Cr-Cu alloy. The TO-Can components (cap and header) were nickel-coated SPCC steel. The results indicated that when the operating pressure increased, the electrode displacement increased, causing expulsion and distortion of the welds. The nugget area increased with the increase of charging voltage; however, it decreased with the increase of operating pressure. Results from the optical microscopy analysis showed that a larger acceptable welding range was achieved by using Cr-Cu electrodes. TO-Can in the acceptable and expulsion range successfully passed the helium leak rate of less than 5 × 10-8 mbar L/s. For commercial purposes, where dimensions have to be exact and without deformation, the TO-Can components produced in the expulsion zone cannot be used.

  3. The influence of VAR processes and parameters on white spot formation in Alloy 718

    SciTech Connect

    Damkroger, B.K.; Kelley, J.B.; Schlienger, M.E.; Van Den Avyle, J.A.; Williamson, R.L.; Zanner, F.J.

    1994-05-01

    Significant progress has occurred lately regarding the classification, characterization, and formation of white spots during vacuum arc remelting (VAR). White spots have been generally split into three categories: discrete white spots, which are believed to be associated with undissolved material which has fallen in from the shelf, crown, or torus regions; dendritic white spots, usually associated with dendrite clusters having fallen from the electrode; and solidification white spots, believed to be caused by local perturbations in the solidifications conditions. Characteristics and proposed formation mechanisms of white spots are reviewed and discussed in context of physical processes occurring during VAR, such as fluid flow and arc behavior. Where possible, their formation mechanisms will be considered with respect to specific operating parameters. In order to more fully understand the formation of solidification white spots, an experimental program has been begun to characterize the solidification stability of Alloy 718 and variants with respect to changes in growth rate and thermal environment. A description of the experimental program and preliminary results are included.

  4. Analysis of the non-Markov parameter in continuous-time signal processing

    NASA Astrophysics Data System (ADS)

    Varghese, J. J.; Bellette, P. A.; Weegink, K. J.; Bradley, A. P.; Meehan, P. A.

    2014-02-01

    The use of statistical complexity metrics has yielded a number of successful methodologies to differentiate and identify signals from complex systems where the underlying dynamics cannot be calculated. The Mori-Zwanzig framework from statistical mechanics forms the basis for the generalized non-Markov parameter (NMP). The NMP has been used to successfully analyze signals in a diverse set of complex systems. In this paper we show that the Mori-Zwanzig framework masks an elegantly simple closed form of the first NMP, which, for C1 smooth autocorrelation functions, is solely a function of the second moment (spread) and amplitude envelope of the measured power spectrum. We then show that the higher-order NMPs can be constructed in closed form in a modular fashion from the lower-order NMPs. These results provide an alternative, signal processing-based perspective to analyze the NMP, which does not require an understanding of the Mori-Zwanzig generating equations. We analyze the parametric sensitivity of the zero-frequency value of the first NMP, which has been used as a metric to discriminate between states in complex systems. Specifically, we develop closed-form expressions for three instructive systems: band-limited white noise, the output of white noise input to an idealized all-pole filter,f and a simple harmonic oscillator driven by white noise. Analysis of these systems shows a primary sensitivity to the decay rate of the tail of the power spectrum.

  5. Influence of process parameters to composite interface organization and performance of liquid/solid bimetal

    NASA Astrophysics Data System (ADS)

    Rong, S. F.; Zhu, Y. C.; Wu, Y. H.; Yang, P. H.; Duan, X. L.; Zhou, H. T.

    2015-12-01

    The liquid-solid composite technique was used to prepare the high carbon high chromium steel (HCHCS) and low alloy steel (LCS) bimetal composite materials by means of insert casting method. The influence of some process parameters such as liquid-solid ratio, preheat temperature, pouring temperature on the interface microstructure and mechanical properties were studied. Interface microstructure and element distribution were analyzed. The results show that the interface microstructure becomes better, and bonding area becomes thicker with the increase of the volume of liquid to solid ratio, preheating temperature and pouring temperature. When the liquid-solid ratio is 8:1, the preheating temperature is 300 °C and the pouring temperature is 1565 °C, a good metallurgical bonding area without any hole can be obtained with the interface combination of diffusion and fusion. The composite interface structure was composed of a core material diffusion layer, a cooling solidification layer, a direction growth layer and some cell particles. The elements of C, Cr and Mn diffuse from the HCHCS side to the alloy steel side. The microhardness increased in the gradient from the LCS side to the HCHCS. The microhardness of the interface is significantly higher than that of LCS.

  6. Fabrication of porous gelatin-chitosan microcarriers and modeling of process parameters via the RSM method.

    PubMed

    Karimian S A, Mohammad; Mashayekhan, Shohreh; Baniasadi, Hossein

    2016-07-01

    Porous gelatin-chitosan microcarriers (MCs) with the size of 350±50μm were fabricated with blends of different gelatin/chitosan (G/C) weight ratio using an electrospraying technique. Response surface methodology (RSM) was used to study the quantitative influence of process parameters, including blend ratio, voltage, and syringe pump flow rate, on MCs diameter and density. In the following, MCs of the same diameter and different G/C weight ratio (1, 2, and 3) were fabricated and their porosity and biocompatibility were investigated via SEM images and MTT assay, respectively. The results showed that mesenchymal stem cells (MSCs) could attach, proliferate, and spread on fabricated porous MCs during 7 days of culturing especially on those prepared with a G/C weight ratio of 1. Such porous gelatin-chitosan MCs with a G/C weight ratio of 1 may be considered as a promising candidate for injectable carriers supporting attachment and proliferation of MSCs. PMID:27037056

  7. Influence of ion source configuration and its operation parameters on the target sputtering and implantation process

    SciTech Connect

    Shalnov, K. V.; Kukhta, V. R.; Uemura, K.; Ito, Y.

    2012-06-15

    In the work, investigation of the features and operation regimes of sputter enhanced ion-plasma source are presented. The source is based on the target sputtering with the dense plasma formed in the crossed electric and magnetic fields. It allows operation with noble or reactive gases at low pressure discharge regimes, and, the resulting ion beam is the mixture of ions from the working gas and sputtering target. Any conductive material, such as metals, alloys, or compounds, can be used as the sputtering target. Effectiveness of target sputtering process with the plasma was investigated dependently on the gun geometry, plasma parameters, and the target bias voltage. With the applied accelerating voltage from 0 to 20 kV, the source can be operated in regimes of thin film deposition, ion-beam mixing, and ion implantation. Multi-component ion beam implantation was applied to {alpha}-Fe, which leads to the surface hardness increasing from 2 GPa in the initial condition up to 3.5 GPa in case of combined N{sub 2}-C implantation. Projected range of the implanted elements is up to 20 nm with the implantation energy 20 keV that was obtained with XPS depth profiling.

  8. Influence of ion source configuration and its operation parameters on the target sputtering and implantation process.

    PubMed

    Shalnov, K V; Kukhta, V R; Uemura, K; Ito, Y

    2012-06-01

    In the work, investigation of the features and operation regimes of sputter enhanced ion-plasma source are presented. The source is based on the target sputtering with the dense plasma formed in the crossed electric and magnetic fields. It allows operation with noble or reactive gases at low pressure discharge regimes, and, the resulting ion beam is the mixture of ions from the working gas and sputtering target. Any conductive material, such as metals, alloys, or compounds, can be used as the sputtering target. Effectiveness of target sputtering process with the plasma was investigated dependently on the gun geometry, plasma parameters, and the target bias voltage. With the applied accelerating voltage from 0 to 20 kV, the source can be operated in regimes of thin film deposition, ion-beam mixing, and ion implantation. Multi-component ion beam implantation was applied to α-Fe, which leads to the surface hardness increasing from 2 GPa in the initial condition up to 3.5 GPa in case of combined N(2)-C implantation. Projected range of the implanted elements is up to 20 nm with the implantation energy 20 keV that was obtained with XPS depth profiling. PMID:22755619

  9. Process Parameter Effects on Material Removal in Magnetorheological Finishing of Borosilicate Glass

    SciTech Connect

    Miao, C.; Lambroopulos, J.C.; Jacobs, S.D.

    2010-04-14

    We investigate the effects of processing parameters on material removal for borosilicate glass. Data are collected on a magnetorheological finishing (MRF) spot taking machine (STM) with a standard aqueous magnetorheological (MR) fluid. Normal and shear forces are measured simultaneously, in situ, with a dynamic dual load cell. Shear stress is found to be independent of nanodiamond concentration, penetration depth, magnetic field strength, and the relative velocity between the part and the rotating MR fluid ribbon. Shear stress, determined primarily by the material mechanical properties, dominates removal in MRF. The addition of nanodiamond abrasives greatly enhances the material removal efficiency, with the removal rate saturating at a high abrasive concentration. The volumetric removal rate (VRR) increases with penetration depth but is insensitive to magnetic field strength. The VRR is strongly correlated with the relative velocity between the ribbon and the part, as expected by the Preston equation. A modified removal rate model for MRF offers a better estimation of MRF removal capability by including nanodiamond concentration and penetration depth.

  10. Process parameter effects on material removal in magnetorheological finishing of borosilicate glass.

    PubMed

    Miao, Chunlin; Lambropoulos, John C; Jacobs, Stephen D

    2010-04-01

    We investigate the effects of processing parameters on material removal for borosilicate glass. Data are collected on a magnetorheological finishing (MRF) spot taking machine (STM) with a standard aqueous magnetorheological (MR) fluid. Normal and shear forces are measured simultaneously, in situ, with a dynamic dual load cell. Shear stress is found to be independent of nanodiamond concentration, penetration depth, magnetic field strength, and the relative velocity between the part and the rotating MR fluid ribbon. Shear stress, determined primarily by the material mechanical properties, dominates removal in MRF. The addition of nanodiamond abrasives greatly enhances the material removal efficiency, with the removal rate saturating at a high abrasive concentration. The volumetric removal rate (VRR) increases with penetration depth but is insensitive to magnetic field strength. The VRR is strongly correlated with the relative velocity between the ribbon and the part, as expected by the Preston equation. A modified removal rate model for MRF offers a better estimation of MRF removal capability by including nanodiamond concentration and penetration depth. PMID:20357881

  11. Effect of process design and operating parameters on aerobic methane oxidation in municipal WWTPs.

    PubMed

    Daelman, Matthijs R J; Van Eynde, Tamara; van Loosdrecht, Mark C M; Volcke, Eveline I P

    2014-12-01

    Methane is a potent greenhouse gas and its emission from municipal wastewater treatment plants (WWTPs) should be prevented. One way to do this is to promote the biological conversion of dissolved methane over stripping in aeration tanks. In this study, the well-established Activated Sludge Model n°1 (ASM1) and Benchmark Simulation Model n°1 (BSM1) were extended to study the influence of process design and operating parameters on biological methane oxidation. The aeration function used in BSM 1 was upgraded to more accurately describe gas-liquid transfer of oxygen and methane in aeration tanks equipped with subsurface aeration. Dissolved methane could be effectively removed in an aeration tank at an aeration rate that is in agreement with optimal effluent quality. Subsurface bubble aeration proved to be better than surface aeration, while a CSTR configuration was superior to plug flow conditions in avoiding methane emissions. The conversion of methane in the activated sludge tank benefits from higher methane concentrations in the WWTP's influent. Finally, if an activated sludge tank is aerated with methane containing off-gas, a limited amount of methane is absorbed and converted in the mixed liquor. This knowledge helps to stimulate the methane oxidizing capacity of activated sludge in order to abate methane emissions from wastewater treatment to the atmosphere. PMID:25225767

  12. Influence of process parameters on the weld lines formation in rapid heat cycle molding

    NASA Astrophysics Data System (ADS)

    Fiorotto, Marco; Lucchetta, Giovanni

    2011-05-01

    The insufficient entanglement of the molecular chains at the v-notch of a weld line impairs the mechanical strength and the surface quality of a plastic product. The rapid heat cycle molding technology (RHCM) has been recently used to enhance surface appearance of the parts, by thermally cycling the mold surface temperature. The mold temperature is the key of RHCM technology because it significantly affects productivity, energy efficiency and the quality of the final polymer part. In this work the influence of mold temperature on the weld lines depth and roughness were studied. Three different materials were tested. To investigate the influence of process parameters, a special mold insert was designed and manufactured. Weld lines geometry and roughness were quantitatively characterized by means of a profilometer. Experimental results show that is possible to increase the temperature to 10° C lower than the glass transition to obtain a high-gloss parts without weld lines with a significant reduction of cycle time and energy consumption.

  13. 75 FR 20859 - Notice of Realty Action, Independence National Historical Park, Pennsylvania and Valley Forge...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-21

    ... National Park Service Notice of Realty Action, Independence National Historical Park, Pennsylvania and Valley Forge National Historical Park, Pennsylvania AGENCY: National Park Service, Department of the... is located within the boundary of Independence National Historical Park (INDE). The privately...

  14. VIEW OF SMITH FORGING METAL SPECIMEN USING 3,000POUND DROP HAMMER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF SMITH FORGING METAL SPECIMEN USING 3,000-POUND DROP HAMMER NO. 1, MAN TO RIGHT IS OPERATING HAMMER WHILE OTHER SHAPES SPECIMEN. - Cambria Iron Company, Blacksmith Shop, Lower Works, Johnstown, Cambria County, PA

  15. Processing of thermal parameters for the assessment of geothermal potential of sedimentary basins

    NASA Astrophysics Data System (ADS)

    Pasquale, V.; Chiozzi, P.; Gola, G.; Verdoya, M.

    2009-04-01

    The growing interest on renewable energy sources is stimulating new efforts aimed at the assessment of geothermal potential in several countries, and new developments are expected in the near future. In this framework, a basic step forward is to focus geothermal investigations on geological environments which so far have been relatively neglected. Some intracontinental sedimentary basins could reveal important low enthalpy resources. The evaluation of the geothermal potential in such geological contexts involves the synergic use of geophysical and hydrogeological methodologies. In sedimentary basins a large amount of thermal and hydraulic data is generally available from petroleum wells. Unfortunately, borehole temperature data are often affected by a number of perturbations which make very difficult determination of the true geothermal gradient. In this paper we addressed the importance of the acquisition of thermal parameters (temperature, geothermal gradient, thermal properties of the rock) and the technical processing which is necessary to obtain reliable geothermal characterizations. In particular, techniques for corrections of bottom-hole temperature (BHT) data were reviewed. The objective was to create a working formula usable for computing the undisturbed formation temperature for specific sedimentary basins. As test areas, we analysed the sedimentary basins of northern Italy. Two classical techniques for processing temperature data from oil wells are customarily used: (i) the method by Horner, that requires two or more measurements of bottom-hole temperatures carried out at the same depth but at different shut-in times te and (ii) the technique by Cooper and Jones, in which several physical parameters of the mud and formation need to be known. We applied both methods to data from a number of petroleum explorative wells located in two areas of the Po Plain (Apenninic buried arc and South Piedmont Basin - Pedealpine homocline). From a set of about 40 wells having two or more temperature measurements at a single depth we selected 18 wells with BHTs recorded at te larger than 3.5 hours; the time span between two measurements varies from 1 to 21 hours. In total 71 couples of BHT-te data are available; the mud circulation time is lower or equal to 4.5 hours. Corrections require the knowledge of thermal parameters. We attempted to remedy the existing deficiency of thermal conductivity data of sedimentary rocks with a series of laboratory measurements on several core samples recovered from wells. Moreover, we developed a model for calculating the thermal conductivity of the rock matrix as a function of mineral composition based on the fabric theory and experimental thermal conductivity data. As the conductivity of clay minerals, which are present in most formations, is poorly defined, we applied an inverse approach, in which mineral conductivities are calculated one by one, on condition that the sample bulk thermal conductivity, the porosity and the amount of each mineral phase are known. Analyses show that formation equilibrium temperatures computed with the Horner method are consistent with those obtained by means of the Cooper and Jones method, which gives on average temperatures lower than 2 C only for shut-in times < 10 hours. The corrected temperatures compared with temperatures measured during drill-stem tests show that the proposed corrections are rather accurate. The two data sets give coherent results and the inferred average geothermal gradient is 21.5 mK/m in the Apenninic buried arc area and 25.2 mK/m in the South Piedmont Basin-Pedealpine homocline area. The problem with the Horner method is that it implicitly assumes no physical property contrast between circulating mud and formation, and that the borehole is infinitesimally thin, i.e. it acts as a line source. This has been criticized by many authors. The accuracy of the predicted temperatures depends on the reliability and accuracy of BHT, shut-in time and mud circulation time, and the error increases with the decrease of the shut-in time. On the other hand, the method by Cooper and Jones provides more reliable results, but requires physical parameters that are not always available. The Horner slope data as a function of depth were then fitted with a second order polynomial and depth-time correction equations were calibrated for the two test areas. The obtained depth-time correction equations allow for each area the correction for mud circulation when only one couple BHT-te is available. If the value of the time before circulation ceased is not included on the well log header, it is possible to formulate an empirical equation obtained from time data as a function of depth applicable to the whole investigated area.

  16. Development of Processing Parameters for Organic Binders Using Selective Laser Sintering

    NASA Technical Reports Server (NTRS)

    Mobasher, Amir A.

    2003-01-01

    This document describes rapid prototyping, its relation to Computer Aided Design (CAD), and the application of these techniques to choosing parameters for Selective Laser Sintering (SLS). The document reviews the parameters selected by its author for his project, the SLS machine used, and its software.

  17. Predicting trace organic compound attenuation with spectroscopic parameters in powdered activated carbon processes.

    PubMed

    Ziska, Austin D; Park, Minkyu; Anumol, Tarun; Snyder, Shane A

    2016-08-01

    The removal of trace organic compounds (TOrCs) is of growing interest in water research and society. Powdered activated carbon (PAC) has been proven to be an effective method of removal for TOrCs in water, with the degree of effectiveness depending on dosage, contact time, and activated carbon type. In this study, the attenuation of TOrCs in three different secondary wastewater effluents using four PAC materials was studied in order to elucidate the effectiveness and efficacy of PAC for TOrC removal. With the notable exception of hydrochlorothiazide, all 14 TOrC indicators tested in this study exhibited a positive correlation of removal rate with their log Dow values, demonstrating that the main adsorption mechanism was hydrophobic interaction. As a predictive model, the modified Chick-Watson model, often used for the prediction of microorganism inactivation by disinfectants, was applied. The applied model exhibited good predictive power for TOrC attenuation by PAC in wastewater. In addition, surrogate models based upon spectroscopic measurements including UV absorbance at 254 nm and total fluorescence were applied to predict TOrC removal by PAC. The surrogate model was found to provide an excellent prediction of TOrC attenuation for all combinations of water quality and PAC type included in this study. The success of spectrometric parameters as surrogates in predicting TOrC attenuation by PAC are particularly useful because of their potential application in real-time on-line sensor monitoring and process control at full-scale water treatment plants, which could lead to significantly reduced operator response times and PAC operational optimization. PMID:27174829

  18. Do fattening process and biological parameters affect the accumulation of metals in Atlantic bluefin tuna?

    PubMed

    Milatou, Niki; Dassenakis, Manos; Megalofonou, Persefoni

    2015-01-01

    The objective of this study was to determine the current levels of heavy metals and trace elements in Atlantic bluefin tuna muscle tissues and how they are influenced by the fattening process and various life history parameters to ascertain whether the concentrations in muscle tissue exceed the maximum levels defined by the European Commission Decision and to evaluate the health risk posed by fish consumption. A total of 20 bluefin tuna reared in sea cages, ranging from 160 to 295 cm in length and from 80 to 540 kg in weight, were sampled from a bluefin tuna farm in the Ionian Sea. The condition factor K of each specimen was calculated and their age was estimated. Heavy metal and trace element (Hg, Zn, Fe and Cu) contents were determined in muscle tissue using cold vapour atomic absorption spectrometry and flame and graphite furnace atomic absorption spectrometry. The total Hg concentrations ranged from 0.28 to 1.28 mg kg(-1) w/w, Zn from 5.81 to 76.37 mg kg(-1) w/w, Fe from 12.14 to 39.58 mg kg(-1) w/w, and Cu from 0.36 to 0.94 mg kg(-1) w/w. Only 5% of the muscle samples of tuna contained Hg above the maximum level laid down by the European Commission Decision. Moreover, 15% of the muscle samples contained Zn above the maximum level, while Fe and Cu concentrations were within the acceptable tolerable guideline values. The reared bluefin tuna had lower concentrations of Hg than the wild ones from the Mediterranean Sea. Hg and Fe concentrations showed a positive relationship with size and age of bluefin tuna, whereas negative relationships were found for the concentrations of Zn and Cu. The estimated dietary intake values of the analysed metals were mostly below the derived guidelines. PMID:25906290

  19. Optimization of Process Parameters and Kinetic Model of Enzymatic Extraction of Polyphenols from Lonicerae Flos

    PubMed Central

    Kong, Fansheng; Yu, Shujuan; Bi, Yongguang; Huang, Xiaojun; Huang, Mengqian

    2016-01-01

    Objective: To optimize and verify the cellulase extraction of polyphenols from honeysuckle and provide a reference for enzymatic extracting polyphenols from honeysuckle. Materials and Methods: The uniform design was used According to Fick's first law and kinetic model, fitting analysis of the dynamic process of enzymatic extracting polyphenols was conducted. Results: The optimum enzymatic extraction parameters for polyphenols from honeysuckle are found to be 80% (v/v) of alcohol, 35:1 (mL/g) of liquid-solid ratio, 80°C of extraction temperature, 8.5 of pH, 6.0 mg of enzyme levels, and 130 min of extraction time. Under the optimal conditions, the extraction rate of polyphenols was 3.03%. The kinetic experiments indicated kinetic equation had a good linear relationship with t even under the conditions of different levels of enzyme and temperature, which means fitting curve tallies well with the experimental values. Conclusion: The results of quantification showed that the results provide a reference for enzymatic extracting polyphenols from honeysuckle. SUMMARY Lonicerae flos (Lonicera japonica Thunb.) is a material of traditional Chinese medicine and healthy drinks, of which active compounds mainly is polyphenols. At present, plant polyphenols are the hotspots centents of food, cosmetic and medicine, because it has strong bioactivity. Several traditional methods are available for the extraction of plant polyphenols including impregnation, solvent extraction, ultrasonic extraction, hot-water extraction, alkaline dilute alcohol or alkaline water extraction, microwave extraction and Supercritical CO2 extraction. But now, an increasing number of research on using cellulase to extract active ingredients from plants. Enzymatic method is widely used for enzyme have excellent properties of high reaction efficiency and specificity, moderate reaction conditions, shorter extraction time and easier to control, less damage to the active ingredient. At present, the enzymatic extraction of polyphenols from honeysuckle and dynamic had not been reported. In this study, using cellulase to extract polyphenols from honeysuckle is first applied. Moreover, uniform design was used to optimize process and kinetic model of extraction was established to analyze the characteristics of enzymatic extraction, in order to improve the yield of polyphenols from honeysuckle and make maximum use of Lonicerae flos, which provide references for industrial production. PMID:27018039

  20. Nine percent nickel steel heavy forging weld repair study. [National Transonic Wind Tunnel fan components

    NASA Technical Reports Server (NTRS)

    Young, C. P., Jr.; Gerringer, A. H.; Brooks, T. G.; Berry, R. F., Jr.

    1978-01-01

    The feasibility of making weld repairs on heavy section 9% nickel steel forgings such as those being manufactured for the National Transonic Facility fan disk and fan drive shaft components was evaluated. Results indicate that 9% nickel steel in heavy forgings has very good weldability characteristics for the particular weld rod and weld procedures used. A comparison of data for known similar work is included.

  1. How Do the Parameter Changes in the Moist Processes Affect the Temperature and Circulation Simulations in the Lower-Troposphere?

    NASA Astrophysics Data System (ADS)

    Xie, F.

    2014-12-01

    In this study, the grid-point atmospheric model developed at IAP LASG (GAMIL2) is used to investigate how the altering parameters in the moist processes influence the simulations of the lower-tropospheric temperature and circulation. Two experiments were performed: the control experiment (CNTL) with the default parameter values and the sensitivity experiment (EXP) with the values obtained from a "two-step" parameter optimization method, which applied a full factor sampling scheme and the simplex downhill algorithm. Results show that parameter changes lead to variation of diabatic heating and affect the lower tropospheric temperature and circulation through the interaction and mutual responses between dynamical and physical processes. Furthermore, the interactions of dynamical and physical processes are different in the tropics and high latitudes. In the tropics, dynamical processes mainly resulted from vertical motion balance the variation of latent heating, both of which are negatively correlated to offset each other and play significant roles in the simulation of temperature. However, in the high latitudes, dynamical processes mainly due to horizontal advection dominate the total temperature tendency compared to physical processes. The variation of dynamical effects can overcompensate the diabatic heating from physical processes, thus affecting the geopetential height and wind fields. Moreover, there exists a positive feedback among the temperature, geopotential height, and meridional wind in the mid and high latitudes.

  2. Modeling the X-ray Process, and X-ray Flaw Size Parameter for POD Studies

    NASA Technical Reports Server (NTRS)

    Koshti, Ajay M.

    2014-01-01

    Nondestructive evaluation (NDE) method reliability can be determined by a statistical flaw detection study called probability of detection (POD) study. In many instances, the NDE flaw detectability is given as a flaw size such as crack length. The flaw is either a crack or behaving like a crack in terms of affecting the structural integrity of the material. An alternate approach is to use a more complex flaw size parameter. The X-ray flaw size parameter, given here, takes into account many setup and geometric factors. The flaw size parameter relates to X-ray image contrast and is intended to have a monotonic correlation with the POD. Some factors such as set-up parameters, including X-ray energy, exposure, detector sensitivity, and material type that are not accounted for in the flaw size parameter may be accounted for in the technique calibration and controlled to meet certain quality requirements. The proposed flaw size parameter and the computer application described here give an alternate approach to conduct the POD studies. Results of the POD study can be applied to reliably detect small flaws through better assessment of effect of interaction between various geometric parameters on the flaw detectability. Moreover, a contrast simulation algorithm for a simple part-source-detector geometry using calibration data is also provided for the POD estimation.

  3. Modeling the X-Ray Process, and X-Ray Flaw Size Parameter for POD Studies

    NASA Technical Reports Server (NTRS)

    Khoshti, Ajay

    2014-01-01

    Nondestructive evaluation (NDE) method reliability can be determined by a statistical flaw detection study called probability of detection (POD) study. In many instances the NDE flaw detectability is given as a flaw size such as crack length. The flaw is either a crack or behaving like a crack in terms of affecting the structural integrity of the material. An alternate approach is to use a more complex flaw size parameter. The X-ray flaw size parameter, given here, takes into account many setup and geometric factors. The flaw size parameter relates to X-ray image contrast and is intended to have a monotonic correlation with the POD. Some factors such as set-up parameters including X-ray energy, exposure, detector sensitivity, and material type that are not accounted for in the flaw size parameter may be accounted for in the technique calibration and controlled to meet certain quality requirements. The proposed flaw size parameter and the computer application described here give an alternate approach to conduct the POD studies. Results of the POD study can be applied to reliably detect small flaws through better assessment of effect of interaction between various geometric parameters on the flaw detectability. Moreover, a contrast simulation algorithm for a simple part-source-detector geometry using calibration data is also provided for the POD estimation.

  4. Deformation, recrystallization, strength, and fracture of press-forged ceramic crystals.

    NASA Technical Reports Server (NTRS)

    Rice, R. W.

    1972-01-01

    Sapphire and ruby were very difficult to press-forge because they deformed without cracking only in a limited temperature range before they melted. Spinel crystals were somewhat easier and MgO, CaO, and TiC crystals much easier to forge. The degree of recrystallization that occurred during forging (which was related to the ease and type of slip intersections) varied from essentially zero in Al2O3 to complete (i.e., random polycrystalline bodies were produced) in CaO. Forging of bi- and polycrystalline bodies produced incoherent bodies as a result of grain-boundary sliding. Strengths of the forged crystals were comparable to those of dense polycrystalline bodies of similar grain size. However, forged and recrystallized CaO crystals were ductile at lower temperatures than dense hot-pressed CaO. This behavior is attributed to reduced grain-boundary impurities and porosity. Fracture origins could be located, indicating that fracture in the CaO occurs internally as a result of surface work hardening caused by machining.-

  5. A physical parameter identification method of Lévy-driven vibratory systems based on multipower variation processes

    NASA Astrophysics Data System (ADS)

    Du, Xiu-Li; Lin, Jin-Guan; Liu, Guo-Xiang; Zhou, Xiu-Qing

    2015-05-01

    In this paper, we put forward a physical parameter identification method of Lévy-driven engineering structures. Based on the properties of the quadratic variation and multipower variation processes, the structural dynamic equation is decomposed into the Gaussian continuous-time autoregressive (CAR) equation and the pure jump-driven CAR equation. Both equations have the same unknown parameters as those included in the Lévy-driven system. The parameters of the Lévy-driven system are identified by the maximum likelihood estimation method of the Gaussian CAR system. The numerical results demonstrate that the method works well.

  6. Optimization of Welding Parameters of Submerged Arc Welding Using Analytic Hierarchy Process (AHP) Based on Taguchi Technique

    NASA Astrophysics Data System (ADS)

    Sarkar, A.; Roy, J.; Majumder, A.; Saha, S. C.

    2014-04-01

    The present paper reports a new procedure using an analytic hierarchy process (AHP) based Taguchi method for the selection of the best welding parameters to fabricate submerged arc welding of plain carbon steel. Selection of best welding parameters is an unstructured decision problem involving process parameters for multiple weldments. In the present investigation, three process parameter variables i.e. wire feed rate (Wf), stick out (So) and traverse speed (Ts) and the three response parameters i.e. penetration, bead width and bead reinforcement have been considered. The objective of the present work is thus to improve the quality of the welded elements by using AHP analysis based Taguchi method. Taguchi L16 orthogonal array is used to perform with less number of experimental runs. Taguchi approach is insufficient to solve a multi response optimization problem. In order to overcome this limitation, a multi criteria decision making method, AHP is applied in the present study. The optimal condition to have a quality weld (i.e. bead geometry) is found at 210 mm/min of wire feed rate, 15 mm of stick out and 0.75 m/min of traverse speed and also observed that the effect of wire feed rate on the overall bead geometry properties is more significant than other welding parameters. Finally, a confirmatory test has been carried out to verify the optimal setting so obtained.

  7. Parametric Appraisal of Process Parameters for Adhesion of Plasma Sprayed Nanostructured YSZ Coatings Using Taguchi Experimental Design

    PubMed Central

    Mantry, Sisir; Mishra, Barada K.; Chakraborty, Madhusudan

    2013-01-01

    This paper presents the application of the Taguchi experimental design in developing nanostructured yittria stabilized zirconia (YSZ) coatings by plasma spraying process. This paper depicts dependence of adhesion strength of as-sprayed nanostructured YSZ coatings on various process parameters, and effect of those process parameters on performance output has been studied using Taguchi's L16 orthogonal array design. Particle velocities prior to impacting the substrate, stand-off-distance, and particle temperature are found to be the most significant parameter affecting the bond strength. To achieve retention of nanostructure, molten state of nanoagglomerates (temperature and velocity) has been monitored using particle diagnostics tool. Maximum adhesion strength of 40.56 MPa has been experimentally found out by selecting optimum levels of selected factors. The enhanced bond strength of nano-YSZ coating may be attributed to higher interfacial toughness due to cracks being interrupted by adherent nanozones. PMID:24288490

  8. Parametric appraisal of process parameters for adhesion of plasma sprayed nanostructured YSZ coatings using Taguchi experimental design.

    PubMed

    Mantry, Sisir; Mishra, Barada K; Chakraborty, Madhusudan

    2013-01-01

    This paper presents the application of the Taguchi experimental design in developing nanostructured yittria stabilized zirconia (YSZ) coatings by plasma spraying process. This paper depicts dependence of adhesion strength of as-sprayed nanostructured YSZ coatings on various process parameters, and effect of those process parameters on performance output has been studied using Taguchi's L16 orthogonal array design. Particle velocities prior to impacting the substrate, stand-off-distance, and particle temperature are found to be the most significant parameter affecting the bond strength. To achieve retention of nanostructure, molten state of nanoagglomerates (temperature and velocity) has been monitored using particle diagnostics tool. Maximum adhesion strength of 40.56 MPa has been experimentally found out by selecting optimum levels of selected factors. The enhanced bond strength of nano-YSZ coating may be attributed to higher interfacial toughness due to cracks being interrupted by adherent nanozones. PMID:24288490

  9. Forged seal detection based on the seal overlay metric.

    PubMed

    Lee, Joong; Kong, Seong G; Lee, Young-Soo; Moon, Ki-Woong; Jeon, Oc-Yeub; Han, Jong Hyun; Lee, Bong-Woo; Seo, Joong-Suk

    2012-01-10

    This paper describes a method for verifying the authenticity of a seal impression imprinted on a document based on the seal overlay metric, which refers to the ratio of an effective seal impression pattern and the noise in the neighborhood of the reference impression region. A reference seal pattern is obtained by taking the average of a number of high-quality impressions of a genuine seal. A target seal impression to be examined, often on paper with some background texts and lines, is segmented out from the background by an adaptive threshold applied to the histogram of color components. The segmented target seal impression is then spatially aligned with the reference by maximizing the count of matching pixels. Then the seal overlay metric is computed for the reference and the target. If the overlay metric of a target seal is below a predetermined limit for the similarity to the genuine, then the target is classified as a forged seal. To further reduce the misclassification rate, the seal overlay metric is adjusted by the filling rate, which reflects the quality of inked pattern of the target seal. Experiment results demonstrate that the proposed method can detect elaborate seal impressions created by advanced forgery techniques such as lithography and computer-aided manufacturing. PMID:21890293

  10. Comparison of pitting fatigue life of ausforged and standard forged AISI M-50 and AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Bamberger, E. N.; Zaretsky, E. V.

    1975-01-01

    Standard forged and ausforged spur gears made of vacuum-induction-melted, consumable-electrode, vacuum-arc-remelted AISI M-50 steel were tested under conditions that produced fatigue pitting. The gears were 8.89 cm (3.5 in.) in pitch diameter and had tip relief. The M-50 standard forged and ausforged test results were compared with each other. They were then compared with results for machined vacuum-arc-remelted AISI 9310 gears tested under identical conditions. Both types of M-50 gears had lives approximately five times that of the 9310 gears. The life at which 10 percent of the M-50 ausforged gears failed was slightly less than that at which the M-50 standard forged gears failed. The ausforged gears had a slightly greater tendency to fail by tooth fracture than did the standard forged gears, most likely because of the better forging and grain flow pattern of standard forged gears.

  11. NOVEL VAPOR-DEPOSITED LUBRICANTS FOR METAL-FORMING PROCESSES

    EPA Science Inventory

    The report gives results of a preliminary laboratory study of the feasibility of using vapor-phase lubrication to lubricate industrial metal forging dies. (NOTE: the forging and shaping of metal parts is one of many metal fabricating processes that may generate volatile organic c...

  12. Brief Report: Coherent Motion Processing in Autism: Is Dot Lifetime an Important Parameter?

    ERIC Educational Resources Information Center

    Manning, Catherine; Charman, Tony; Pellicano, Elizabeth

    2015-01-01

    Contrasting reports of "reduced" and "intact" sensitivity to coherent motion in autistic individuals may be attributable to stimulus parameters. Here, we investigated whether dot lifetime contributes to elevated thresholds in children with autism. We presented a standard motion coherence task to 31 children with autism and 31…

  13. Brief Report: Coherent Motion Processing in Autism: Is Dot Lifetime an Important Parameter?

    ERIC Educational Resources Information Center

    Manning, Catherine; Charman, Tony; Pellicano, Elizabeth

    2015-01-01

    Contrasting reports of "reduced" and "intact" sensitivity to coherent motion in autistic individuals may be attributable to stimulus parameters. Here, we investigated whether dot lifetime contributes to elevated thresholds in children with autism. We presented a standard motion coherence task to 31 children with autism and 31

  14. Mechanization of the Grit Blasting Process for Thermal Spray Coating Applications: A Parameter Study

    NASA Astrophysics Data System (ADS)

    Begg, Henry; Riley, Melissa; de Villiers Lovelock, Heidi

    2016-01-01

    The bond strength between a thermal spray coating and substrate is critical for many applications and is dependent on good substrate surface preparation and optimized spray parameters. While spray parameters are usually carefully monitored and controlled, most surface preparation is carried out by manual grit blasting, with little or no calibration of blast parameters. Blasting is currently highly dependent on operator skill and often surface finish is only assessed visually, meaning a consistent, reproducible surface profile cannot be guaranteed. This paper presents investigations on the effect of blast parameters (including blast pressure, standoff distance, media feed rate, blast angle, traverse speed, and media size) on surface profile for seven different metallic substrates using a mechanized, robotic blasting system and employing a brown fused alumina blast medium. Substrates were characterized using non-contact focus variation microscopy. Average surface roughness was found to be most affected by blast pressure, media size, and traverse speed, while changes to media feed rate and standoff distance had a limited effect on surface profile. Changes to blast angle resulted in limited change to average roughness, but microscopy examinations suggested a change in the mechanism of material removal.

  15. Optimization of the EMS process parameters in compocasting of high-wear-resistant Al-nano-TiC composites

    NASA Astrophysics Data System (ADS)

    Shamsipour, Majid; Pahlevani, Zahra; Shabani, Mohsen Ostad; Mazahery, Ali

    2016-04-01

    Understanding of the electromagnetic stirrer (EMS) process parameters-wear relation in nanocomposite is required for further creation of tailored modifications of process in accordance with the demands for various applications. This study depicts the performance of hybrid algorithm for optimization of the parameters in EMS compocasting of nano-TiC-reinforced Al-Si alloys. Adaptive neuro-fuzzy inference system (ANFIS) coupled with particle swarm optimization (PSO) was applied to find the optimum combination of the inputs including mold temperature, mix time, impeller speed, powder temperature, cast temperature and average particle size. The optimized condition was obtained in minimization of objective function. The objective function is calculated by ANFIS and then minimized by PSO. The optimized parameters were used to produce semisolid cast aluminum matrix composites reinforced with nano-TiC particles. The optimized nanocomposites were then studied for their tribological properties.

  16. Model-based analysis of coupled equilibrium-kinetic processes: indirect kinetic studies of thermodynamic parameters using the dynamic data.

    PubMed

    Emami, Fereshteh; Maeder, Marcel; Abdollahi, Hamid

    2015-05-01

    Thermodynamic studies of equilibrium chemical reactions linked with kinetic procedures are mostly impossible by traditional approaches. In this work, the new concept of generalized kinetic study of thermodynamic parameters is introduced for dynamic data. The examples of equilibria intertwined with kinetic chemical mechanisms include molecular charge transfer complex formation reactions, pH-dependent degradation of chemical compounds and tautomerization kinetics in micellar solutions. Model-based global analysis with the possibility of calculating and embedding the equilibrium and kinetic parameters into the fitting algorithm has allowed the complete analysis of the complex reaction mechanisms. After the fitting process, the optimal equilibrium and kinetic parameters together with an estimate of their standard deviations have been obtained. This work opens up a promising new avenue for obtaining equilibrium constants through the kinetic data analysis for the kinetic reactions that involve equilibrium processes. PMID:25723920

  17. Optimization and mechanical accuracy reliability of a new type of forging manipulator

    NASA Astrophysics Data System (ADS)

    Chen, Kang; Ma, Chunxiang; Zheng, Maoqi; Gao, Feng

    2015-03-01

    Researches on forging manipulator have enormous influence on the development of the forging industry and national economy. Clamp device and lifting mechanism are the core parts of forging manipulator, and have been studied for longer time. However, the optimization and mechanical accuracy reliability of them are less analyzed. Based on General Function( G F) set and parallel mechanism theory, proper configuration of 10t forging manipulator is selected firstly. A new type of forging manipulator driven by cylinders is proposed. After solved mechanical analysis of manipulator's core mechanisms, expressions of force of cylinders are carried out. In order to achieve smaller force afforded by cylinders and better mechanical characteristics, some particular sizes of core mechanisms are optimized intuitively through the combined use of the genetic algorithms(GA) and GUI interface in MATLAB. Comparing with the original mechanisms, optimized clamp saves at least 8 percent efforts and optimized lifting mechanism 20 percent under maximum working condition. Finally, considering the existed manufacture error of components, mechanical accuracy reliability of optimized clamp, lifting mechanism and whole manipulator are demonstrated respectively based on fuzzy reliability theory. Obtained results show that the accuracy reliability of optimized clamp is bigger than 0.991 and that of optimized lifting mechanism is 0.995. To the whole manipulator under maximum working condition, that value exceeds 0.986 4, which means that optimized manipulator has high motion accuracy and is reliable. A new intuitive method is created to optimize forging manipulator sizes efficiently and more practical theory is utilized to analyze mechanical accuracy reliability of forging manipulator precisely.

  18. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    NASA Astrophysics Data System (ADS)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-04-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters (i.e., laser power (P), welding current (A), distance between laser and arc (D), and welding speed (V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  19. Optimisation of Lime-Soda process parameters for reduction of hardness in aqua-hatchery practices using Taguchi methods.

    PubMed

    Yavalkar, S P; Bhole, A G; Babu, P V Vijay; Prakash, Chandra

    2012-04-01

    This paper presents the optimisation of Lime-Soda process parameters for the reduction of hardness in aqua-hatchery practices in the context of M. rosenbergii. The fresh water in the development of fisheries needs to be of suitable quality. Lack of desirable quality in available fresh water is generally the confronting restraint. On the Indian subcontinent, groundwater is the only source of raw water, having varying degree of hardness and thus is unsuitable for the fresh water prawn hatchery practices (M. rosenbergii). In order to make use of hard water in the context of aqua-hatchery, Lime-Soda process has been recommended. The efficacy of the various process parameters like lime, soda ash and detention time, on the reduction of hardness needs to be examined. This paper proposes to determine the parameter settings for the CIFE well water, which is pretty hard by using Taguchi experimental design method. Orthogonal Arrays of Taguchi, Signal-to-Noise Ratio, the analysis of variance (ANOVA) have been applied to determine their dosage and analysed for their effect on hardness reduction. The tests carried out with optimal levels of Lime-Soda process parameters confirmed the efficacy of the Taguchi optimisation method. Emphasis has been placed on optimisation of chemical doses required to reduce the total hardness using Taguchi method and ANOVA, to suit the available raw water quality for aqua-hatchery practices, especially for fresh water prawn M. rosenbergii. PMID:24749379

  20. Laser transmission welding of ABS: Effect of CNTs concentration and process parameters on material integrity and weld formation

    NASA Astrophysics Data System (ADS)

    Rodríguez-Vidal, E.; Quintana, I.; Gadea, C.

    2014-04-01

    This paper reports a study of the laser transmission welding of polymeric joints composed by two ABS (acrylonitrile/butadiene/styrene) sheets, one transparent (natural ABS) and the other absorbent (filled by different percentages of carbon nanotubes (CNTs)). The objective of this work is to analyze the effect of process parameters and CNTs concentrations on weld formation and mechanical resistance of the weld joints.