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Sample records for fr07se10n aluminum extrusions

  1. 75 FR 80527 - Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-22

    ... Affirmative Countervailing Duty Determination, 75 FR 54302, September 7, 2010, and Aluminum Extrusions From... Antidumping Duty Determination, 75 FR 57441, September 21, 2010. \\3\\ See Aluminum Extrusions From the People's... Determination of Targeted Dumping, 75 FR 69403, November 12, 2010, and Aluminum Extrusions From the...

  2. Etching Behavior of Aluminum Alloy Extrusions

    NASA Astrophysics Data System (ADS)

    Zhu, Hanliang

    2014-11-01

    The etching treatment is an important process step in influencing the surface quality of anodized aluminum alloy extrusions. The aim of etching is to produce a homogeneously matte surface. However, in the etching process, further surface imperfections can be generated on the extrusion surface due to uneven materials loss from different microstructural components. These surface imperfections formed prior to anodizing can significantly influence the surface quality of the final anodized extrusion products. In this article, various factors that influence the materials loss during alkaline etching of aluminum alloy extrusions are investigated. The influencing variables considered include etching process parameters, Fe-rich particles, Mg-Si precipitates, and extrusion profiles. This study provides a basis for improving the surface quality in industrial extrusion products by optimizing various process parameters.

  3. 75 FR 34482 - Certain Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-17

    ... Commission, Washington, DC, and by publishing the notice in the Federal Register of April 6, 2010 (75 FR... COMMISSION Certain Aluminum Extrusions From China Determinations On the basis of the record \\1\\ developed in... reason of imports from China of certain aluminum extrusions, provided for in subheadings 7604.21,...

  4. Effect of Extrusion Profile on Surface Microstructure and Appearance of Aluminum Extrusions with Different Fe Contents

    NASA Astrophysics Data System (ADS)

    Zhu, Hanliang; Wei, Tao; Couper, Malcolm J.; Dahle, Arne K.

    2013-05-01

    Aluminum alloy extrusions with variations in profiles and Fe-rich particles were produced using different extrusion dies and iron contents. A microstructural examination of the extrusion surface shows that the extrusion profile and iron content have a great effect on the size and number of Fe-rich particles, grain size, texture, and fraction of high-angle grain boundaries due to varying localized plastic deformation and temperature in the extrudate. After etching and anodizing, surface imperfections such as grain boundary grooves that influence the final surface appearance are formed on the extrusion surfaces. The severity of grain boundary grooves is found to be directly linked to the number of Fe-rich particles. Hence, the extrusion profile has a dramatic influence on surface imperfections and the appearance of the final anodized extrusions through its effect on the surface microstructure.

  5. Reducing the Surface Degradation of Aluminum Extrusion Dies During Preheating

    NASA Astrophysics Data System (ADS)

    Stratton, Paul

    2010-07-01

    Aluminum extrusion dies are usually made from H13 steel that is ferritically nitrocarburized to minimize wear and pick-up. Before being placed in the extrusion press, the dies are preheated to minimize thermal shock at the start of the extrusion cycle. During the preheating time, the nitrocarburized layer oxidizes. Some of this layer can break away during extrusion leaving marks on the product. Although inerting the preheat furnaces with nitrogen has been found to reduce the oxidation, it does not solve the problem completely. Experiments have shown that a small addition of ammonia to the preheating protective atmosphere could eliminate oxidation and prevent nitrogen loss from the surface nitride layer.

  6. 75 FR 34982 - Aluminum Extrusions from the People's Republic of China: Notice of Postponement of Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-21

    ... countervailing duty investigation of aluminum extrusions from the People's Republic of China. See Aluminum Extrusions From the People's Republic of China: Initiation of Countervailing Duty Investigation, 75 FR 22114... International Trade Administration Aluminum Extrusions from the People's Republic of China: Notice...

  7. 75 FR 17436 - Certain Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-06

    ... amended, 67 FR 68036 (November 8, 2002). Even where electronic filing of a document is permitted, certain... Electronic Filing Procedures, 67 FR 68168, 68173 (November 8, 2002). In accordance with sections 201.16(c... COMMISSION Certain Aluminum Extrusions From China AGENCY: United States International Trade...

  8. 76 FR 29007 - Certain Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-19

    ... in the Federal Register on December 22, 2010 (75 FR 80527). The hearing was held in Washington, DC... certain aluminum extrusions from ] China other than finished heat sinks, provided for in subheadings 7604... industry in the United States is not materially retarded, by reason of imports of finished heat sinks...

  9. 77 FR 54900 - Aluminum Extrusions From the People's Republic of China: Final Results of Changed Circumstances...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-06

    ... Extrusions from the People's Republic of China: Preliminary Results of Changed Circumstances Review, 77 FR... Determination of Sales at Less Than Fair Value, 76 FR 18524 (April 4, 2011); see also Aluminum Extrusions From... Fair Value, 76 FR 20627 (April 13, 2011). \\3\\ Id. \\4\\ See Aluminum Extrusions from the...

  10. 75 FR 51243 - Aluminum Extrusions from the People's Republic of China: Postponement of Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-19

    ...: Initiation of Antidumping Duty Investigation, 75 FR 22109 (April 27, 2010). On August 4, 2010, the Aluminum... International Trade Administration Aluminum Extrusions from the People's Republic of China: Postponement of... antidumping duty investigation on Aluminum Extrusions from the People's Republic of China.\\1\\ The notice...

  11. Extrusion strains produced in cast and in powder aluminum billets

    SciTech Connect

    Peacock, H B; Berghaus, D G

    1986-01-01

    A full-field solution for strains produced during axisymmetric extrusion may be obtained through a study of laminar flowlines which are produced as the material flows through the die. A flow function is mathematically constructed, using the flowlines, to determine the material flow rate along the given path. Velocities and strain-rates are determined along the flowlines. Flowline curves are determined experimentally from the stamped rectangular grid which was originally placed on an axial plane in a pre-extruded billet. For the powder metal billet, density values must also be determined experimentally. The method has been applied to the axisymmetric extrusion of cast and powder aluminum billets. Material deformation was studied for the powdered metal billet using the Scanning Electron Microscope.

  12. 78 FR 51143 - Aluminum Extrusions From the People's Republic of China: Initiation of Changed Circumstances...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-20

    ... Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011) and Aluminum Extrusions From the People's Republic of China: Countervailing Duty Order, 76 FR 30653..., electrical conduits, door thresholds, carpet trim, or heat sinks (that do not meet the finished heat...

  13. 78 FR 34984 - Aluminum Extrusions From the People's Republic of China: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-11

    ... Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011) and Aluminum Extrusions from the People's Republic of China: Countervailing Duty Order, 76 FR 30653... International Trade Administration Aluminum Extrusions From the People's Republic of China: Notice of...

  14. Strain fields for aluminum at different tooling temperatures and extrusion ratios

    SciTech Connect

    Peacock, H.B.; Berghaus, D.G.

    1985-03-01

    Strain distributions throughout the die region are obtained for axisymmetric extrusion of aluminum billets. Results which include the three extensional strains and accumulated shear are produced from an analysis of experimentally obtained laminar flow lines on extruded specimens. Extrusion experiments are performed at average tooling temperatures of 174/sup 0/C and 354/sup 0/C and for extrusion ratios from 1.9 to 12.4. Both tooling temperatures and extrusion ratios affect the magnitude and/or the distribution of plastic strains in extruded aluminum.

  15. High cycle fatigue of AA6082 and AA6063 aluminum extrusions

    NASA Astrophysics Data System (ADS)

    Nanninga, Nicholas E.

    The high cycle fatigue behavior of hollow extruded AA6082 and AA6063 aluminum extrusions has been studied. Hollow extruded aluminum profiles can be processed into intricate shapes, and may be suitable replacements for fatigue critical automotive applications requiring reduced weight. There are several features inherent in hollow aluminum extrusions, such as seam welds, charge welds, microstructural variations and die lines. The effects of such extrusion variables on high cycle fatigue properties were studied by taking specimens from an actual car bumper extrusion. It appears that extrusion die lines create large anisotropy differences in fatigue properties, while welds themselves have little effect on fatigue lives. Removal of die lines greatly increased fatigue properties of AA6082 specimens taken transverse to the extrusion direction. Without die lines, anisotropy in fatigue properties between AA6082 specimens taken longitudinal and transverse to the extrusion direction, was significantly reduced, and properties associated with the orientation of the microstructure appears to be isotropic. A fibrous microstructure for AA6082 specimens showed great improvements in fatigue behavior. The effects of elevated temperatures and exposure of specimens to NaCl solutions was also studied. Exposure to the salt solution greatly reduced the fatigue lives of specimens, while elevated temperatures showed more moderate reductions in fatigue lives.

  16. Study on extrusion of aluminum microchannel flat tube

    NASA Astrophysics Data System (ADS)

    Tang, Ding; Zhang, Qingqing; Li, Dayong; Peng, Yinghong

    2013-05-01

    Micro-channel tube with submillimeter-diameter channels is a kind of newly developed heat transferring tube. As the micro-channel tube has many welding points and works under high pressure condition, welding strength is one of the key issues for its extrusion process. This paper presented a new study on evaluation of the seam welding strength formed in the extrusion process. Firstly, FE simulation is carried out for the status of the billet in the welding chamber during the extrusion process. Then, thermo mechanical experiment is done to study the relationship between the welding strength and key factors. The welding process is characterized as the void evolution on the welding interface, which consists of void generation, void cohesion and void closure. Combining the relationship with the numerical results, welding strength of the micro-channel tube can be evaluated. The extrusion die is developed and the microchannel tube is successfully extruded. The study is helpful for the optimization the extrusion process and improvement of the seam weld quality.

  17. Nitriding of Aluminum Extrusion Die: Effect of Die Geometry

    NASA Astrophysics Data System (ADS)

    Akhtar, S. S.; Arif, A. F. M.; Yilbas, B. S.

    2010-04-01

    Nitriding of complex-shaped extrusion dies may result in non-uniform nitride layers and hence a required hardness may not be achieved in some regions of the bearing area. The present study is carried out to assess the effect of extrusion die profile on the characteristics and growth behavior of nitride layers so that the critical die design feature can be identified to enhance the uniformity of the nitride layer. For this purpose, AISI H13 steel samples have been manufactured with profiles similar to those of hot extrusion dies. The samples were then gas nitrided under controlled nitriding potential. The uniformity and depth of nitride layers have been investigated in terms of compound layer and total nitride case depth for selected die features. The results of this study indicated the need to include the effect of profile on the nitride layer for the optimal die design with improved service life.

  18. Investigation on Effects of Die Orifice Layout on Three-Hole Porthole Extrusion of Aluminum Alloy 6063 Tubes

    NASA Astrophysics Data System (ADS)

    Zhang, Cunsheng; Zhao, Guoqun; Chen, Hao; Guan, Yanjin; Cai, Haijin; Gao, Baojie

    2013-05-01

    Currently, with the increasing demand of high production output, much attention is paid to the research and development of multi-hole extrusion die. However, owing to the complexity of multi-hole porthole extrusion technology, it has not been applied widely in practice for the production of aluminum profiles, especially for porthole die with an odd number of die orifices. The purpose of this study is to design a three-hole porthole die for producing an aluminum tube and to optimize the location of die orifices based on computer-aided design and engineering. First, three-hole extrusion dies for different locations of die orifices are designed. Then, extrusion processes with different multi-hole porthole dies are simulated by means of HyperXtrude. Through numerical simulation, metal flow, temperature distribution, welding pressure, extrusion load, and die stress, etc. could be obtained, and the effects of the location of die orifices on extrusion process are investigated. With the increasing distance between die orifice and extrusion center (described as eccentricity ratio), metal flow becomes nonhomogeneous, and twisting or bending deformation of profile occurs, but the welding pressure rises, which improves the welding quality of profiles. However, the required extrusion force, billet and die temperature, die displacement, and stress induce no significant changes. In comparison with the extrusion force during single-hole porthole extrusion, there is 18.5% decrease of extrusion force during three-hole porthole extrusion. Finally, design rules for this kind of multi-hole extrusion dies are summarized.

  19. Effect of Process Variables on the Formation of Streak Defects on Anodized Aluminum Extrusions: An Overview

    NASA Astrophysics Data System (ADS)

    Zhu, Hanliang; Couper, Malcolm J.; Dahle, Arne K.

    2012-04-01

    Streak defects are often present on anodized extrusions of 6xxx series aluminum alloys, increasing the fabrication cost of these products. Moreover, streaking often only becomes visible after etching and anodizing treatments, rather than in the as-extruded condition, making it difficult to identify the original causes and influencing factors of these defects. In this paper, various process variables that influence the formation of streak defects on anodized aluminium extrusions are reviewed on the basis of a literature review, industrial practice and experimental results. The influencing factors involved in various processing steps such as billet quality, extrusion process, die design and etching process are considered. Effective measures for preventing the formation of streak defects in industrial extrusion products are discussed.

  20. 75 FR 73041 - Aluminum Extrusions From the People's Republic of China: Postponement of Final Determination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-29

    ... People's Republic of China: Initiation of Antidumping Duty Investigation, 75 FR 22109 (``Initiation... Determination of Sales at Less Than Fair Value, and Preliminary Determination of Targeted Dumping, 75 FR 69403... International Trade Administration Aluminum Extrusions From the People's Republic of China: Postponement...

  1. 78 FR 34986 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-11

    ...The Department of Commerce (``the Department'') is conducting an administrative review of the antidumping duty order on aluminum extrusions from the People's Republic of China (``PRC'').\\1\\ The period of review (``POR'') is November 12, 2010, through April 30, 2012. The review covers two exporters of subject merchandise who are mandatory respondents: Kromet International, Inc. (``Kromet'');......

  2. 76 FR 18521 - Aluminum Extrusions From the People's Republic of China: Final Affirmative Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-04

    ... Countervailing Duty Determination, 75 FR 54302 (September 7, 2010) (Preliminary Determination). From September 17... subsidized by the GOC. See Certain Aluminum Extrusions from China, 75 FR 34482 (June 17, 2010). Analysis of...; Countervailing Duties, 62 FR 27296, 27310 (May 19, 1997). Therefore, we have resorted to ``any reasonable...

  3. 75 FR 22109 - Aluminum Extrusions from the People's Republic of China: Initiation of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-27

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Aluminum Extrusions from the People's Republic of China: Initiation of Antidumping Duty Investigation EFFECTIVE DATE: April 27, 2010. FOR FURTHER INFORMATION CONTACT: John Hollwitz, Andrea Staebler Berton or...

  4. 75 FR 22114 - Aluminum Extrusions from the People's Republic of China: Initiation of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-27

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration (C-570-968) Aluminum Extrusions from the People's Republic of China: Initiation of Countervailing Duty Investigation AGENCY: Import Administration, International Trade Administration, Department of Commerce....

  5. 76 FR 30650 - Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-26

    ...Based on affirmative final determinations by the Department of Commerce (the ``Department'') and the International Trade Commission (``ITC''), the Department is issuing an antidumping duty order on aluminum extrusions from the People's Republic of China (``PRC''). On May 13, 2010, the ITC notified the Department of its affirmative determination of material injury by reason of imports of......

  6. 77 FR 39683 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-05

    ... People's Republic of China: Final Determination of Sales at Less Than Fair Value, 76 FR 18524 (April 4... Final Determination of Sales at Less Than Fair Value, 76 FR 20627 (April 13, 2011). \\2\\ Id. \\3\\ See Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26,...

  7. 78 FR 66895 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-07

    ...On June 20, 2013, the Department of Commerce (Department) received a request for changed circumstances reviews and a request to revoke, in part, the antidumping (AD) and countervailing duty (CVD) orders on aluminum extrusions from the People's Republic of China (PRC),\\1\\ with respect to certain rectangular wire. We published the notice of initiation of changed circumstances reviews on August......

  8. 78 FR 67116 - Aluminum Extrusions From the People's Republic of China: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-08

    ... Investigation; Opportunity To Request Administrative Review, 78 FR 25420, 25424 (May 1, 2013). \\2\\ See..., 78 FR 38924 (June 28, 2013) (Initiation Notice). \\3\\ See Department Memorandum regarding ``Deadline... Review, 74 FR 21781 (May 11, 2009); and Aluminum Extrusions From the People's Republic of China:...

  9. 75 FR 54302 - Aluminum Extrusions From the People's Republic of China: Preliminary Affirmative Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-07

    ...The Department of Commerce (the Department) preliminarily determines that countervailable subsidies are being provided to producers and exporters of aluminum extrusions from the People's Republic of China (the PRC). For information on the estimated subsidy rates, see the ``Suspension of Liquidation'' section of this...

  10. A Comparison Between ECAP and Conventional Extrusion for Consolidation of Aluminum Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Haghighi, R. Derakhshandeh; Jahromi, S. A. Jenabali; Moresedgh, A.; Khorshid, M. Tabandeh

    2012-09-01

    In this study, two powder consolidation techniques, equal channel angular pressing (ECAP) and extrusion, were utilized to consolidate attritioned aluminum powder and Al-5 vol.% nano-Al2O3 composite powder. The effect of ECAP and extrusion on consolidation behavior of composite powder and mechanical properties of subsequent compacts are presented. It is found that three passes of ECAP in tube at 200 °C is capable of consolidating the composite to 99.29% of its theoretical density whereas after hot extrusion of the composite the density reached to 98.5% of its theoretical density. Moreover, extrusion needs higher temperature and pressing load in comparison to the ECAP method. Hardness measurements show 1.7 and 1.2 times higher microhardness for the consolidated composite and pure aluminum after ECAP comparing with the extruded ones, respectively. Microstructural investigations and compression tests demonstrate stronger bonds between the particles after three passes of ECAP than the extrusion. Furthermore, the samples after three passes of ECAP show better wear resistance than the extruded ones.

  11. Suitability of the Yield Criterion in Numerical Simulation of Stretch Bending of Aluminum Extrusions

    SciTech Connect

    Li, X.Q.; Zhou, X.B.; Wu, X.D.; Gao, H.Z.

    2005-08-05

    Stretch bending is commonly used to shape thin-walled extrusions in aerospace and automotive industries. The extrusions are pre-stretched and bent over rigid curved dies. Effective application of this process demands sufficient knowledge of how different parameters influence the final shape of the product. Numerical simulation is an effective approach to investigate these issues presently. However, the validity of simulation result depends strongly on a precise description of the mechanical behavior of the material. Due to crystallographic texture caused by the extrusion process, aluminium extrusions exhibit significant plastic anisotropy which need be described by advanced constitutive model. In this work stretch bending of aluminum extrusions is simulated by using different anisotropic criteria (Hill quadratic, Barlat three-parameter). The influence of two yield criteria on predicting maximum die force immediately before unloading, permanent sagging and vertical springback displacement in the middle section of extrusion are compared. Maximum die force and springback calculated by two yield criteria are found to be almost same. Permanent sagging is obviously underestimated by two yield criteria, however, prediction by Barlat three-parameter is closer to experiment than one of Hill quadratic yield criterion.

  12. Energy absorption in aluminum extrusions for a spaceframe chassis

    SciTech Connect

    Logan, R.W.; Perfect, S.A.; Parkinson, R.D.

    1994-09-19

    This work describes the design, finite-element analysis, and verifications performed by LLNL and Kaiser Aluminum for the prototype design of the CALSTART Running Chassis purpose-built electric vehicle. Component level studies, along with our previous experimental and finite-element works, provided the confidence to study the crashworthiness of a complete aluminum spaceframe. Effects of rail geometry, size, and thickness were studied in order to achieve a controlled crush of the front end structure. These included the performance of the spaceframe itself, and the additive effects of the powertrain cradle and powertrain (motor/controller in this case) as well as suspension. Various design iterations for frontal impact at moderate and high speed are explored.

  13. Finite Element Analysis and Die Design of Non-specific Engineering Structure of Aluminum Alloy during Extrusion

    SciTech Connect

    Chen, D.-C.; Lu, Y.-Y.

    2010-06-15

    Aluminum extension applies to industrial structure, light load, framework rolls and conveyer system platform. Many factors must be controlled in processing the non-specific engineering structure (hollow shape) of the aluminum alloy during extrusion, to obtain the required plastic strain and desired tolerance values. The major factors include the forming angle of the die and temperature of billet and various materials. This paper employs rigid-plastic finite element (FE) DEFORM 3D software to investigate the plastic deformation behavior of an aluminum alloy (A6061, A5052, A3003) workpiece during extrusion for the engineering structure of the aluminum alloy. This work analyzes effective strain, effective stress, damage and die radius load distribution of the billet under various conditions. The analytical results confirm the suitability of the current finite element software for the non-specific engineering structure of aluminum alloy extrusion.

  14. Co-extrusion of Discontinuously, Non-centric Steel-reinforced Aluminum

    SciTech Connect

    Foydl, A.; Haase, M.; Khalifa, N. Ben; Tekkaya, A. E.

    2011-05-04

    The process of manufacturing discontinuously non-centric steel reinforced aluminum by means of co-extrusion has been examined. By this process semi-finished reinforced profiles can be fabricated for further treatment through forging techniques. Therefore, steel reinforcement elements consisting of E295GC were inserted into conventional aluminum billets and co-extruded into two different solid profiles; a rectangle one by an extrusion ratio of 10.1:1 and a round one by 4.8:1. The used aluminum alloy is EN AW-6060. The billet temperature as well as the ram speed were varied to investigate their influence on the position of the reinforcement elements inside the strand. The measurement was done by a video measurement system, called Optomess A250, after milling off the strand. The distances between the elements in longitudinal direction were nearly constant, apart from the rear part of the strand. The same was observed for the distance of the steel elements to the profile edge. This due to the inhomogeneous material flow in the transverse weld, related to the billet-to-billet extrusion. The rotation of the reinforcement elements occurs because the elements flow nearby the shear zone. Further, micrographs were made to investigate the embedding situation and the grain size distribution. The embedding of the reinforcement elements were good in the solid round profile, but in the rectangle profile were found some kind of air pocket. The grain size of the aluminum alloy close to the steel elements is much smaller than in the other parts of the solid round profile.

  15. An investigation on diffusion bonding of aluminum to copper using equal channel angular extrusion process.

    PubMed

    Eslami, P; Taheri, A Karimi

    2011-06-30

    A new method for production of bimetallic rods, utilizing the equal channel angular extrusion (ECAE) process has been introduced before by previous researchers, but no attempt has been made to assess the effect of different temperatures and holding times in order to achieve a diffusional bond between the mating surfaces. In present research copper sheathed aluminum rods have been ECAEed at room temperature and subsequently held at a constant ECAE pressure, at different temperatures and holding times to produce a diffusional bond between the copper sheath and the aluminum core. The bonding quality of the joints was examined by shear strength test and a sound bonding interface was achieved. Based on the results, a bonding temperature of 200 °C and holding time of 60-80 min yielded the highest shear strength value. PMID:21760654

  16. An optimizing process of profiled cross-sectional aluminum alloy porthole die extrusion using response surface methodology

    NASA Astrophysics Data System (ADS)

    Zhou, Fujian; Li, Feng; Shi, Liansheng; Jiang, Hongwei

    2016-03-01

    The porthole die extrusion process of profiled cross-section hollow aluminum alloy is influenced by numerous factors, which brings inconvenience to the process design. In this paper, 7075 aluminum alloy is taken as an example, the fitting model of the ultimate load is analyzed by variance and regression analysis using response surface method (RSM). The influences of extrusion speed, friction factor and initial temperature on the change of extruded ultimate load are investigated systematically, and the important influence factors (initial temperature > friction factor > extrusion speed) to the load are determined eventually. By comparison, the error between the ultimate load model obtained after fitting and the calculated value is only 2.4%, further verifying the reliability of this model. The optimal objective is to minimize the ultimate load, then the optimum technological parameters are obtained by optimizing the process, where the initial temperature, the extrusion speed and the friction factor are 430∘C, 2.28mm/s and 0.31, respectively. The results provide a theoretical basis for the scientific design of the porthole die extrusion process of profiled cross-section hollow aluminum alloy.

  17. 76 FR 20627 - Aluminum Extrusions From the People's Republic of China: Notice of Correction to the Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-13

    ...: Final Determination of Sales at Less Than Fair Value, 76 FR 18524 (April 4, 2011) (``AD Final... Affirmative Countervailing Duty Determination, 76 FR 18521, (April 4, 2011). Therefore, the Department will... International Trade Administration Aluminum Extrusions From the People's Republic of China: Notice of...

  18. 76 FR 18524 - Aluminum Extrusions From the People's Republic of China: Final Determination of Sales at Less...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-04

    ...On November 12, 2010, the Department of Commerce (``Department'') published its preliminary determination of sales at less than fair value (``LTFV'') in the antidumping investigation of aluminum extrusions from the People's Republic of China (``PRC'').\\1\\ We invited interested parties to comment on our preliminary determination. Based on our analysis of the comments we received, we have made......

  19. 78 FR 42491 - Aluminum Extrusions from the People's Republic of China: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-16

    ..., 76 FR 30650 (May 26, 2011) and Aluminum Extrusions from the People's Republic of China: Countervailing Duty Order, 76 FR 30653 (May 26, 2011) (``Orders''). \\2\\ See Final Results of Redetermination... automotive heating/cooling systems'') imported by Valeo, Inc., Valeo Engine Cooling Inc., and Valeo...

  20. Fatigue behavior of 6063 aluminum alloy extrusions for wind-turbine applications

    SciTech Connect

    Warren, A.S.

    1990-01-01

    The fatigue behavior of a 6063 aluminum alloy used in the Vertical Axis Wind Turbine (VAWT) blade extrusions was investigated under a variety of cyclic loading conditions and with different specimen geometries in order to examine the mechanisms of fatigue crack initiation and crack growth, and to provide fatigue data for use in life prediction models. The effect of open holes on fatigue crack initiation and crack growth, and on the S-N curves were investigated with plate bending. Fatigue life in plane bending was controlled by crack propagation. Hole preparation by drilling, or drilling and reaming were found to produce equivalent crack initiation behavior, and overall fatigue lives. Fatigue crack growth rates, including near-threshold behavior, were measured under LEFM conditions with compact tension specimens as a function of: heat treatment, crack plane orientation with respect to the extrusion direction, and R ratio. Low-cycle fatigue behavior and cyclic material properties were examined, and compared on the basis of material condition for extruded VAWT blade material, re-heat treated blade material and commercial 6063-T5 extruded rod. Low cyclic ductility values were observed in the extruded blade material.

  1. Production of Wire From AA7277 Aluminum Chips via Friction-Stir Extrusion (FSE)

    NASA Astrophysics Data System (ADS)

    Behnagh, Reza Abdi; Mahdavinejad, Ramezanali; Yavari, Amin; Abdollahi, Masoud; Narvan, Morteza

    2014-08-01

    In this research, fully consolidated wires from aluminum alloy AA7277 machining chips were produced by the friction-stir extrusion (FSE) process. The components used in the friction-stir extrusion process consist of a stationary cartridge and a rotating plunger with a scroll-faced head. The rotating plunger was rotated at three different speeds. Optical microscopy was used to probe the microstructures formed in the wires. The hardness profile of each sample is characterized using a Vickers microhardness tester. In this work, surface quality is sufficient by using a rotation speed of 160 rpm. Cold crack and hot crack defects were shown on wires fabricated using either too low or too high plunger rotation speeds. The microstructure of extruded wire is composed of fully equiaxed, recrystallized fine grains in the center of samples. The microhardness tests show an uneven distribution, and the hardness of the center was lower than that of the parent metal. The tensile tests revealed that the mechanical properties of the extruded wires were comparable with parent material.

  2. Extrusion of spark plasma sintered aluminum-carbon nanotube composites at various sintering temperatures.

    PubMed

    Kwon, Hansang; Kawasaki, Akira

    2009-11-01

    The combined processes of spark plasma sintering and hot extrusion were used to fabricate a multi-walled carbon nanotube (MWCNT) reinforced aluminum (Al) matrix composite. The structural defects of carbon nanotubes (CNT) at various sintering temperatures were investigated by Raman spectroscopy. A small amount of Al liquid phase was generated and it reacted with disordered CNTs, even during the solid-state spark plasma sintering process. The influence of Al carbides generated by the reaction between Al and disordered CNTs is discussed from a microstructural viewpoint and in relation to tensile strength. We conclude that structurally controlled CNTs could potentially be attractive for metal matrix applications, and could significantly improve the mechanical properties of AI-CNT composites. PMID:19908562

  3. Characterization of aluminum processed by equal channel angular extrusion: Effect of processing route

    SciTech Connect

    Rebhi, Atef; Makhlouf, Thabet; Njah, Nabil; Champion, Yannick; Couzinie, Jean-Philippe

    2009-12-15

    Equal channel angular extrusion (ECAE) of aluminum alloys leads to enhanced strength. However, the effects of processing route on the resulting properties were not extensively investigated, and sometimes neglected. In the present work, an aluminum was processed by ECAE via routes B{sub C} and C using a die formed by two channels connected at an angle {phi} = 90 deg. Coherency lengths D calculated from X-ray diffraction peaks were 85 nm after the first passage. For route B{sub C}, it was kept constant when the number of passages N was increased. For route C, an increase of D was observed when increasing N. The remaining densities of dislocations {rho} were calculated using a recently published formula. A decrease of {rho} was observed during ECAE in route C but not in route B{sub C}. Mechanical tests allowed us to relate the increase of D and the decrease of {rho} to an enhanced recovery during ECAE via route C.

  4. Spall Properties of Aluminum 5083 Plate Fabricated using Equi-Channel Angular Extrusion and Rolling

    NASA Astrophysics Data System (ADS)

    Whelchel, Ricky; Thadhani, Naresh; Sanders, Thomas; Mathaudhu, Suveen; Kecskes, Laszlo

    2013-06-01

    The spall strength and Hugoniot Elastic Limit (HEL) of aluminum alloy 5083 (Al 5083) are compared for plates fabricated using equi-channel angular extrusion (ECAE) versus rolling. Al 5083 is a light-weight and strain-hardenable aluminum alloy used for armor plating in military transport vehicles, thus requiring the highest achievable spall strength. The spall strength of strain-hardenable alloys is a function of the grain structure and volume fraction of secondary phases, such as brittle inclusions, in addition to the extent of hardening. Materials processed by ECAE have a highly refined grain structure with little texturing and a large degree of plastic deformation, whereas rolled plates have a textured grain structure that aligns along the rolling direction. The spall behavior of Al 5083 for both forms was measured using plate impact gas gun experiments combined with rear free surface velocity measurements employing VISAR. The spall strength varied with impact orientation for the rolled plate but remained uniform for the ECAE material. Despite large differences in the HEL, the spall behavior for Al 5083 made by both processing techniques was controlled by the extent of brittle particles that acted as nucleation sites for damage during tensile failure.

  5. Recent Innovations and Improvements in Infrared Thermometry within the Aluminum Extrusion Industry

    NASA Astrophysics Data System (ADS)

    Wright, Paul; Metcalfe, Stuart F.

    2003-09-01

    The three main locations for non-contact, infrared thermometers (IRTs) within the aluminum extrusion process are: on the incoming heated billets, at the die exit and following a quench. Each of these locations poses its own set of problems and requirements which have, until recently, limited the deployment and usefulness of IRTs within this industry. The previous generation of instruments required frequent recalibrations against thermocouple spot readings to maintain any sort of accuracy. Recent advances in measurement techniques however have made high accuracy routine and reduced operator input to a minimum. The deployment of these new instruments has been rapid. They have the potential to allow for improved product quality, press utilization and, therefore, material throughput. At the die and quench exits, the huge range of alloys and sections that are commonly encountered required the development of complex processing algorithms to represent the emissive behavior of the target. Once correctly established however, these facilitate instruments that offer "from the box" usability and enable automatic compensation for the vast majority of extruded sections. This allows constant die exit temperature to be maintained as well as control of the quench rate, which is critical on certain alloys. Billets, however, are very different to fresh sections in their surface characteristics, being fairly rough, oxidized and of constant (cylindrical) form. Here the requirement is for a complete longitudinal thermal profile, or "taper" along the billet. Correct taper permits "isothermal extrusion" — i.e. allows the die exit temperature and press speed to remain constant throughout the process. The importance of this for both uniformity of mechanical properties and improvements in press efficiency is now widely appreciated. An instrument has been developed, specifically for this measurement, using the principle of emissivity enhancement by multiple reflections. It has a fast speed

  6. Effect of hot and cold severe deformation by extrusion on the properties of lead and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Ganiev, M. M.; Shibakov, V. G.; Pankratov, D. L.; Shibakov, R. V.

    2015-07-01

    The study of the effect of severe plastic deformation (SPD) by extrusion shows that the ductility of lead after several cycles of SPD increases significantly (3-4 times) as compared to as-cast samples. An aluminum alloy after this processing is hardened by a factor of 2.3-2.5, with ductility decreasing by 2.5-2.7 times, as compared to the as-delivered state.

  7. Validation of a systematic approach to modeling spray quenching of aluminum alloy extrusions, composites, and continuous castings

    SciTech Connect

    Hall, D.D.; Mudawar, I.; Morgan, R.E.; Ehlers, S.L.

    1997-02-01

    Optimal cooling of aluminum alloys following the high-temperature extrusion process suppresses precipitation of intermetallic compounds and results in a part capable of possessing maximum strength and hardness after the subsequent age-hardening process. Rapid quenching suppresses precipitation but can lad to large spatial temperature gradients in complex-shaped parts, causing distortion, cracking, high residual stress, and/or nonuniform mechanical properties. Conversely, slow cooling significantly reduces or eliminates these undesirable conditions but allows considerable precipitation, resulting in low strength, soft spots, and/or low corrosion resistance. This study presents a systematic method of locating and operating multiple spray nozzles for any shaped extrusion such that uniform, rapid cooling and superior mechanical and metallurgical properties are achieved. New correlations, offering increased accuracy and less computational time, were formulated for the high-temperature boiling regimes which have a critical influence on final mechanical properties. The quench factor technique related predicted thermal history to metallurgical transformations occurring within the extrusion to predict hardness distribution. The validity of this unique approach was demonstrated by comparing model predictions to the temperature response (and hardness after artificial aging) of an L-shaped Al2024-T6 extrusion to quenches with multiple, overlapping water sprays. The validation study reported herein concludes by exploring the possibility of applying quenching technology to improving the properties of extruded metal-matrix composites such as SiC{sub p}/Al6061 and cast alloys.

  8. Validation of a systematic approach to modeling spray quenching of aluminum alloy extrusions, composites, and continuous castings

    SciTech Connect

    Hall, D.; Mudawar, I.; Morgan, R.E.; Ehlers, S.L.

    1996-12-31

    Optimal cooling of aluminum alloys following the high temperature extrusion process suppresses precipitation of intermetallic compounds and results in a part capable of possessing maximum strength and hardness after the subsequent age-hardening process. Rapid quenching suppresses precipitation but can lead to large spatial temperature gradients in complex-shaped parts causing distortion, cracking, high residual stress, and/or nonuniform mechanical properties. Conversely, slow cooling significantly reduces or eliminates these undesirable conditions but allows considerable precipitation resulting in low strength, soft spots, and/or low corrosion resistance. This study presents a systematic method of locating and operating multiple spray nozzles for any shaped extrusion such that uniform, rapid cooling and superior mechanical and metallurgical properties are achieved. A spray nozzle database was compiled by measuring the distribution of spray hydrodynamic parameters (volumetric spray flux, mean drop diameter, and mean drop velocity) throughout the spray field of various industrial nozzles. Spray heat transfer correlations, which link the local spray hydrodynamic parameters to the heat transfer rate in each of the boiling regimes experienced by the surface, defined the spatially nonuniform boundary conditions in a numerical model of the quenching process which also accounted for interference between adjacent spray fields. The quench factor technique relates, predicted thermal history to metallurgical transformations occurring within the extrusion to predict hardness distribution. The validity of this unique approach was demonstrated by comparing model predictions to the temperature response (and hardness after artificial aging) of an L-shaped Al 2024-T6 extrusion to quenches with multiple, overlapping water sprays.

  9. 76 FR 80887 - Antidumping Order on Aluminum Extrusions from the People's Republic of China: Initiation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-27

    ... Extrusions From the People's Republic of China: Final Determination of Sales at Less Than Fair Value, 76 FR... Correction to the Final Determination of Sales at Less Than Fair Value, 76 FR 20627 (April 13, ] 2011). As a... People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011). On November 7, 2011,...

  10. Microstructure investigations of streak formation in 6063 aluminum extrusions by optical metallographic techniques.

    PubMed

    Vander Voort, George; Suárez-Peña, Beatriz; Asensio-Lozano, Juan

    2013-04-01

    The present study investigates the effect of the solidification strategy for AA 6063 alloy on the surface appearance of anodized extrusions. The microstructure of the samples was analyzed using both light optical microscopy and scanning electron microscopy. Results show that if heavy segregation occurs from rapid solidification, coarse Mg2Si particles form, thus reducing the potential for precipitation strengthening by the finer β-Mg2Si developed in the solid state. Differentially-strained regions formed during hot extrusion induce differences in particle size for magnesium silicide (Mg2Si) precipitates. Anodizing generates surface roughness due to Mg2Si particle dissolution and AlFeSi decohesion, which is related to both particle size and deformation. During anodizing, an oxide layer forms on the surface of the extruded products, which can lead to streak formation, usually a subject of rejection due to unacceptable heterogeneous reflectivity. PMID:23481588

  11. Characterization of ultra-fine grained aluminum produced by accumulative back extrusion (ABE)

    SciTech Connect

    Alihosseini, H.; Faraji, G.; Dizaji, A.F.; Dehghani, K.

    2012-06-15

    In the present work, the microstructural evolutions and microhardness of AA1050 subjected to one, two and three passes of accumulative back extrusion (ABE) were investigated. The microstructural evolutions were characterized using transmission electron microscopy. The results revealed that applying three passes of accumulative back extrusion led to significant grain refinement. The initial grain size of 47 {mu}m was refined to the grains of 500 nm after three passes of ABE. Increasing the number of passes resulted in more decrease in grain size, better microstructure homogeneity and increase in the microhardness. The cross-section of ABEed specimen consisted of two different zones: (i) shear deformation zone, and (ii) normal deformation zone. The microhardness measurements indicated that the hardness increased from the initial value of 31 Hv to 67 Hv, verifying the significant microstructural refinement via accumulative back extrusion. - Highlights: Black-Right-Pointing-Pointer A significant grain refinement can be achieved in AA1050, Al alloy by applying ABE. Black-Right-Pointing-Pointer Microstructural homogeneity of ABEed samples increased by increasing the number of ABE cycles. Black-Right-Pointing-Pointer A substantial increase in the hardness, from 31 Hv to 67 Hv, was recorded.

  12. Microstructure and mechanical properties of 7075 aluminum alloy nanostructured composites processed by mechanical milling and indirect hot extrusion

    SciTech Connect

    Flores-Campos, R.; Estrada-Guel, I.; Miki-Yoshida, M.; Martinez-Sanchez, R.; Herrera-Ramirez, J.M.

    2012-01-15

    Nanostructured composites of 7075 aluminum alloy and carbon coated silver nanoparticles were produced by mechanical milling and indirect hot extrusion. The milling products were obtained in a high energy SPEX ball mill, and then were compacted by uniaxial load and pressure-less sintered under argon atmosphere. Finally, the sintered product was hot extruded. Carbon coated silver nanoparticles were well distributed in the matrix of the extruded material. Tensile tests were carried out to corroborate the hypothesis that second phase particles, well dispersed in the matrix, improve the strength of the material. High resolution transmission electron microscopy was employed to locate and make sure that the silver nanoparticles were homogeneously and finely dispersed. Highlights: Black-Right-Pointing-Pointer 7075 Al nanostructured composites can be produced by mechanical milling. Black-Right-Pointing-Pointer Carbon coated silver nanoparticles are well dispersed into aluminum matrix. Black-Right-Pointing-Pointer Ductile Ag-C NP's improve the mechanical properties of the 7075 Al-alloy. Black-Right-Pointing-Pointer Ag-C NP's content has an important effect in the particle and crystallite size. Black-Right-Pointing-Pointer Ag-C NP's keep their morphology after milling and conformation processes.

  13. Development of lightweight aluminum compression panels reinforced by boron-epoxy infiltrated extrusions

    NASA Technical Reports Server (NTRS)

    Roy, P. A.; Mcelman, J. A.; Henshaw, J.

    1973-01-01

    Analytical and experimental studies were performed to evaluate the structural efficiencies afforded by the selective reinforcement of conventional aluminum compression panels with unidirectional boron epoxy composite materials. A unique approach for selective reinforcement was utilized called boron/epoxy infiltration. This technique uses extruded metal sections with preformed hollow voids into which unidirectional boron filaments are drawn and subsequently infiltrated with resin to form an integral part. Simplified analytical models were developed to investigate the behavior of stiffener webs with reinforced flanges. Theoretical results are presented demonstrating the effects of transverse shear, of the reinforcement, flange eccentricity and torsional stiffness in such construction. A series of 55 tests were conducted on boron-infiltrated rods and extruded structural sections.

  14. Microhardness Distribution and Microstructural Evolution in Pure Aluminum Subjected to Severe Plastic Deformation: Elliptical Cross-Sectioned Spiral Equal-Channel Extrusion (ECSEE)

    NASA Astrophysics Data System (ADS)

    Li, Jinghui; Li, Fuguo; Ma, Xinkai; Chen, Han; Ma, Zhanchao; Li, Jiang

    2015-11-01

    Elliptical cross-sectioned spiral equal-channel extrusion (ECSEE), one of the severe plastic deformation techniques, is of great efficiency in producing bulk ultrafine or nanostructured materials. In this paper, the simulation and experimental researches on ECSEE of high-purity aluminum were conducted to investigate the equivalent strain distribution and microhardness distribution on three orthogonal planes, as well as microstructural evolution. Simulation result shows a significant strain gradient on three planes. Microhardness tests comprise the similar results to strain distribution. According to transmission electron microscopy (TEM) results, microstructural evolution ranged from coarse structures to ultrafine structures by undergoing the shear bands, subgrains, high-angle misorientation grain boundaries and equiaxed structures. There are also some distinctions with reference to grain refinement level, grain boundary styles and dislocation distribution on different positions. The TEM investigations are in good agreement with microhardness tests.

  15. A Processing Map for Hot Deformation of an Ultrafine-Grained Aluminum-Magnesium-Silicon Alloy Prepared by Mechanical Milling and Hot Extrusion

    NASA Astrophysics Data System (ADS)

    Asgharzadeh, Hamed; Rahbar Niazi, Masoud; Simchi, Abdolreza

    2015-12-01

    Uniaxial compression test at different temperatures [573 K to 723 K (300 °C to 450 °C)] and strain rates (0.01 to 1 s-1) was employed to study the hot deformation behavior of an ultrafine-grained (UFG) Al6063 alloy prepared by the powder metallurgy route. The UFG alloy with an average grain size of ~0.3 µm was prepared by mechanical milling of a gas-atomized aluminum alloy powder for 20 hours followed by hot powder extrusion at 723 K (450 °C). To elaborate the effect of grain size, the aluminum alloy powder was extruded without mechanical milling to attain a coarse-grained (CG) structure with an average grain size of about 2.2 µm. By employing the dynamic materials model, processing maps for the hot deformation of the UFG and CG Al alloy were constructed. For investigation of microstructural evolutions and deformation instability occurring upon hot working, optical microscopy, scanning electron microscopy coupled with electron backscattered diffraction and transmission electron microscopy were utilized. It is shown that the grain refinement increases the deformation flow stress while reducing the strain hardening and power dissipation efficiency during the deformation process at the elevated temperatures. Restoration mechanisms, including dynamic recovery and recrystallization are demonstrated to control microstructural evolutions and thus the deformation behavior. Coarsening of the grain structure in the UFG alloy is illustrated, particularly when the deformation is performed at high temperatures and low strain rates. The manifestations of instability are observed in the form of cracking and void formation.

  16. Tensile Properties of Nano AL2O3 Particulate-Reinforced Aluminum Matrix Composites by Mechanical Alloying and Hot Extrusion

    NASA Astrophysics Data System (ADS)

    Mehdinia, M.; Jenabali Jahromi, S. A.

    The powder of the micro Al and variant volume fractions of nano Al2O3 were milled by a high energy planetary ball-mill. By milling, a homogenous distribution of nano Al2O3 particles in the metal matrix were developed. Then the milled powder was cold compressed and sintered at 545°C for one hr. The mold and the sintered sample hold in a furnace until the temperature reached 545°C. Then the hot 27mm diameter sample was extruded to 6mm diameter. From the extruded specimens, tensile, hardness and microstructure of the prepared specimens were determined. By these tests the effect of milling time, the percent of nano-particles and the microstructure were evaluated. The hardness and tensile behaviors of aluminum matrix composites reinforced with nano Al2O3 particulate have been found to increase remarkably with the volume fraction of the reinforcement.

  17. Effect of extrusion ratio on paraffinic mineral oil lubricant in cold forward extrusion

    NASA Astrophysics Data System (ADS)

    Hafis, S. M.; Ridzuan, M. J. M.; Imaduddin Helmi, W. N.; Syahrullail, S.

    2012-06-01

    A finite element (FE) analysis is made for steady-state two-dimensional forward extrusion with three different extrusion ratio values. Predicting extrusion force of aluminum billet extruded with palm oil lubricant will definitely be helpful in deciding the right extrusion ratio. Hence, the finite element method was applied to investigate the influence of extrusion ratio on palm oil lubricant. The extrusion ratios evaluated were 1.5, 2, and 3. The reference of the study was in accordance to the experiment results of 0.1 mg paraffinic mineral oil grade 95 (Pr95) with kinematic viscosity of 90.12 mm2/s at 40 °C for the extrusion ratio of 3. The result was found to be reliable once the FE model was validated by the established work. The extrusion force for each extrusion ratio was described and evaluated. The FE analysis also accounts for plasticity material flow and equivalent plastic strains in the deformation region. The analysis agreed that the extrusion ratio of 1.5 reduced the extrusion force compared to the extrusion ratio of 2 and 3. This was confirmed by the plotted equivalent plastic strain deformation which shows that the high value of equivalent plastic strain near the extrusion die surface was decreased. As a result, the extrusion force becomes greater with the increasing of extrusion ratio.

  18. Characterization of the Microstructure, Fracture, and Mechanical Properties of Aluminum Alloys 7085-O and 7175-T7452 Hollow Cylinder Extrusions

    NASA Astrophysics Data System (ADS)

    Benoit, Samuel G.; Chalivendra, Vijaya B.; Rice, Matthew A.; Doleski, Robert F.

    2016-06-01

    Microstructural, tensile, and fracture characterizations of cylindrically forged forms of aluminum alloys AA7085-O and AA7175-T7452 were performed. Mechanical and fracture properties were investigated along radial, circumferential, and longitudinal directions to determine directional dependency. American Society for Testing and Materials (ASTM) test methods (ASTM E8-04 and ASTM E1820) were employed for both the tensile and fracture characterizations, respectively. The tensile and fracture properties were related to microstructure in each direction. The strength, elongation at break, and ultimate tensile strength of AA7085-O were higher than those of AA7175-T7452. AA7175-T7452 alloy failed in a brittle manner during fracture studies. AA7085-O outperformed AA7175-T7452 on fracture energy in all of the orientations studied. Smaller grain sizes on the planes normal to circumferential and longitudinal directions showed improvement in both elongation at break and fracture energy values compared to those of radial direction. Scanning electron microscopy images demonstrated cleavage fracture in AA7175-T7452 and transgranular fracture in AA7085-O.

  19. Characterization of the Microstructure, Fracture, and Mechanical Properties of Aluminum Alloys 7085-O and 7175-T7452 Hollow Cylinder Extrusions

    NASA Astrophysics Data System (ADS)

    Benoit, Samuel G.; Chalivendra, Vijaya B.; Rice, Matthew A.; Doleski, Robert F.

    2016-09-01

    Microstructural, tensile, and fracture characterizations of cylindrically forged forms of aluminum alloys AA7085-O and AA7175-T7452 were performed. Mechanical and fracture properties were investigated along radial, circumferential, and longitudinal directions to determine directional dependency. American Society for Testing and Materials (ASTM) test methods (ASTM E8-04 and ASTM E1820) were employed for both the tensile and fracture characterizations, respectively. The tensile and fracture properties were related to microstructure in each direction. The strength, elongation at break, and ultimate tensile strength of AA7085-O were higher than those of AA7175-T7452. AA7175-T7452 alloy failed in a brittle manner during fracture studies. AA7085-O outperformed AA7175-T7452 on fracture energy in all of the orientations studied. Smaller grain sizes on the planes normal to circumferential and longitudinal directions showed improvement in both elongation at break and fracture energy values compared to those of radial direction. Scanning electron microscopy images demonstrated cleavage fracture in AA7175-T7452 and transgranular fracture in AA7085-O.

  20. GRAPHITE EXTRUSIONS

    DOEpatents

    Benziger, T.M.

    1959-01-20

    A new lubricant for graphite extrusion is described. In the past, graphite extrusion mixtures have bcen composed of coke or carbon black, together with a carbonaceous binder such as coal tar pitch, and a lubricant such as petrolatum or a colloidal suspension of graphite in glycerin or oil. Sinee sueh a lubricant is not soluble in, or compatible with the biiider liquid, such mixtures were difficult to extrude, and thc formed pieees lacked strength. This patent teaches tbe use of fatty acids as graphite extrusion lubricants and definite improvemcnts are realized thereby since the fatty acids are soluble in the binder liquid.

  1. Food extrusion.

    PubMed

    Harper, J M

    1978-01-01

    Extrusion processing has become an important food process in the manufacture of pasta, ready-to-eat cereals, snacks, pet foods, and textured vegetable protein (TVP). An extruder consists of tightly fitting screw rotating within a stationary barrel. Preground and conditioned ingredients enter the screw where they are conveyed, mixed, and heated by a variety of processes. The product exits the extruder through a die where it usually puffs and changes texture from the release of steam and normal forces. Mathematical models for extruder flow and torque have been found useful in describing exclusion operations. Scale-up can be facilitated by the application of these models. A variety of food extruder designs have developed. The differences and similarity of design are discussed. Pertinent literature on the extrusion of cereal/snack products, full-fat soy, TVP, pet foods (dry and semi-moist), pasta, and beverage or other food bases are discussed. In many of these applications, the extruder is a high temperature, short time process which minimizes losses in vitamins and amino acids. Color, flavor, and product shape and texture are also affected by the extrusion process. Extrusion has been widely applied in the production of nutritious foods. Emphasis is placed on the use of extrusion to denature antinutritional factors and the improvement of protein quality and digestibility. PMID:378548

  2. The effect of strain path on the development of deformation structures in severely deformed aluminum alloys processed by ECAE[Equal Channel Angular Extrusion

    SciTech Connect

    Gholinia, A.; Prangnell, P.B.; Markushev, M.V.

    2000-03-14

    Equal channel angular extrusion (ECAE) has been used to investigate the formation of submicron grain structures in Al-alloys deformed to ultra-high plastic strains by different strain paths. The different strain paths were obtained by rotating billets through 0, 90, and 190{degree} between each extrusion cycle. High resolution EBSD analysis has been employed to measure the boundary misorientations within the deformation structures. This has highlighted great differences in the evolution of the deformed state, as a function of the strain path, even after effective strains as high as 16. It has been demonstrated that the most effective method of forming a submicron grain structure by severe plastic deformation is to maintain a constant strain path. Processing routes involving a 180{degree} rotation reverse the shear strain every second pass and this prevents the build up of significant number of new high angle boundaries. When a sample is processed with an alternative clockwise and anticlockwise 90{degree} rotation, between each extrusion cycle the billet is deformed on two shear planes, each of which experiences half the total strain, compared to the single shear plane when there is no rotation. This reduces the rate of formation of high angle boundaries. With a constant clockwise 90{degree} rotation the sample is also deformed on two alternate shear planes, but the total strain becomes redundant every fourth extrusion cycle. However, in this case each shear is reversed out of sequence after first deforming the billet on the alternate shear plane. This appears to be a much more effective means of forming new high angle boundaries than 180{degree} rotation, where the shear strain is immediately reversed each alternate cycle, but is still less efficient than deformation with a constant strain path.

  3. Development of Crystallographic Texture and Grain Refinement in the Aluminum Layer of CU-AL-CU Tri-Layer Composite Deformed by Equal Channel Angular Extrusion

    NASA Astrophysics Data System (ADS)

    Tolaminejad, B.; Taheri, A. Karimi; Shahmiri, M.; Arabi, H.

    The present research is concerned with the aluminum layer of a loosely packed tri-layer copper-aluminum-copper composite deformed by ECAE process. Electron back scattered diffraction (EBSD), transmission electron microscope, and X-ray technique were employed to investigate the detailed changes occurring in the microtexture, microstructure (cell size and misorientation), and dislocation density evolution during consecutive passes of ECAE process performed on the composite based on route Bc. According to tensile test results, the yield stress of the aluminum layer was increased significantly after application of ECAE throughout the four repeated passes and then slightly decreased. An ultrafine grain size within the range of 500-600 nm was obtained in the Al layer by increasing the thickness of copper layers. It was observed that the reduction of grain size in the aluminum layer is nearly 57% more than that of an ECAE-ed single layer aluminum billet. Also, the grain refinement of the aluminum layer is accelerated throughout 8 passes. This observation was attributed to the higher rate of dislocation interaction, cell formation and texture development during the ECAE of the composite compared to those of the single billet.

  4. The effects of late homogenization conditions on the Mg2Si particle size in a slow pre-heated 6063 aluminum extrusion billet

    NASA Astrophysics Data System (ADS)

    Kayıkcı, R.; Kocaman, E.; Şirin, S.; ćolak, M.

    2015-03-01

    In order to investigate the effect of late homogenization conditions on the Mg2Si precipitation of 6063 grade extrusion billets are slow pre-heated to intentionally have large Mg2Si particle precipitation. Then the billets are water quenched to preserve this microstructure for late homogenizations. Finally billets are re-heated using two different furnace temperature as 450°C and 500°C at which temperatures the billet are held for 0.5 h, 1 h, 1.5 h, 2 h and 2.5 h periods and water quenched before being taken to metallographic examinations.

  5. 40 CFR 467.30 - Applicability; description of the extrusion subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... extrusion subcategory. 467.30 Section 467.30 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ALUMINUM FORMING POINT SOURCE CATEGORY Extrusion Subcategory § 467.30 Applicability; description of the extrusion subcategory. This subpart applies to discharges...

  6. 40 CFR 467.30 - Applicability; description of the extrusion subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... extrusion subcategory. 467.30 Section 467.30 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ALUMINUM FORMING POINT SOURCE CATEGORY Extrusion Subcategory § 467.30 Applicability; description of the extrusion subcategory. This subpart applies to discharges...

  7. Aluminum space frame technology

    SciTech Connect

    Birch, S.

    1994-01-01

    This article examines the increased application of aluminum to the construction of automobile frames. The topics of the article include a joint venture between Audi and Alcoa, forms in which aluminum is used, new alloys and construction methods, meeting rigidity and safety levels, manufacturing techniques, the use of extrusions, die casting, joining techniques, and pollution control during manufacturing.

  8. Optimizing the seamless tube extrusion process using the finite element method

    NASA Astrophysics Data System (ADS)

    Li, Feng; Li, Li; Wang, Xiang; Ma, Xu Liang

    2010-03-01

    In order to reveal the mechanism of extrusion forming for large-scale aluminum alloy seamless pipe, in this research the rigid-viscous plastic finite element method was used to analyze the effect of the technological parameters of the aluminum alloy pipe extrusion process, consistent with the use requirements.

  9. Extrusion cooking: Legume pulses

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion is used commercially to produce high value breakfast and snack foods based on cereals such as wheat or corn. However, this processing method is not being commercially used for legume pulses seeds due to the perception that they do not expand well in extrusion. Extrusion cooking of pulses (...

  10. The visioplastic method for analysis of large extrusion strains

    SciTech Connect

    Peacock, H. ); Berghaus, D. . School of Civil Engineering)

    1990-01-01

    Large plastic strains are produced when a metal billet is pressed through an extrusion die. This paper describes a method for obtaining the distribution of these strains during axisymmetric extrusion. The method is experimental-numerical and is based on a study of laminar flow lines produced in the extruded material. Several results are obtained using this analysis. These include the effects of extrusion tooling temperature and extrusion ratio. The method is also modified to study extrusion of powder metal, where the variable density invalidates the usual assumption of incompressibility. The flowline-strain relationship was originally set forth by Thomsen, Yang and Kobayashi and is referred to as viscoplasticity. The method described in this paper proceeds from that developed by Medrano and Gillis for axisymmetric extrusion. There are several differences. The experimental procedure has been changed to permit extrusion analysis at the high aluminum forming temperature (up to 430{degrees}C), thus allowing temperature effects to be studied. Numerical improvements permit the analysis at high extrusion ratios. The flow function has been redefined to permit the study of variable density material. 6 refs., 8 figs., 1 tab.

  11. Extrusion die and method

    DOEpatents

    Lipp, G. Daniel

    1994-04-26

    A method and die apparatus for manufacturing a honeycomb body of rhombic cell cross-section by extrusion through an extrusion die of triangular cell discharge slot configuration, the die incorporating feedholes at selected slot intersections only, such that slot segments communicating directly with the feedholes discharge web material and slot segments not so connected do not discharge web material, whereby a rhombic cell cross-section in the extruded body is provided.

  12. Extrusion of compound refractive x-ray lenses.

    SciTech Connect

    Young, K.; Khounsary, A.; Experimental Facilities Division; IIT

    2004-01-01

    Compound refractive lenses (CRLs) are arrays of lenses designed to focus x-rays. The advantage of a focused x-ray beam is improvement in imaging resolution for applications such as microscopy and tomography. CRLs are desirable due to their simple designs and ease in implementation and alignment. One method of fabricating CRLs is extrusion. Extrusion can be employed to produce, for example, aluminum CRLs for high-energy applications because many aluminum products are produced in this manner. Multiple lenses can be extruded in an array in a single run. This method is relatively cost effective compared to others methods of fabricating CRLs. Two generations of extruded aluminum CRLs have been manufactured to date with lens wall thicknesses of 200 and 100 {micro}m, respectively. The first-generation CRL yielded focusing and established the potential to produce high gain if reduced wall thicknesses could be achieved. Testing of the second generation is reported here.

  13. Extrusion cast explosive

    DOEpatents

    Scribner, Kenneth J.

    1985-01-01

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants.

  14. Extrusion die and method

    DOEpatents

    Lipp, G. Daniel

    1994-05-03

    A method and die apparatus for manufacturing a honeycomb body of triangular cell cross-section and high cell density, the die having a combination of (i) feedholes feeding slot intersections and (ii) feedholes feeding slot segments not supplied from slot intersections, whereby a reduction in feedhole count is achieved while still retaining good extrusion efficiency and extrudate uniformity.

  15. Control of Extrusion

    NASA Astrophysics Data System (ADS)

    Zhuromskii, V. M.

    2016-03-01

    The principle and engineering of a system for automatic control of the tension of the thread and the productivity of the process of extrusion of polyacrylonitrile fibers have been presented. The control system is based on the use of functional features of a modern frequency controlled electric drive.

  16. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-11-26

    Disclosed is an improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  17. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-01-29

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  18. Near-net-shape titanium alloy extrusions

    SciTech Connect

    Boyer, R.R.; Barta, E.R.; Henderson, J.W.

    1989-03-01

    The Ti-10V-2Fe-3Al has been used in an experimental program involving the development of Ti-alloy extrusion processes capable of achieving surfaces that do not require 100-percent machining. Attention was given to the effects of extrusion temperature and heat treatment on the mechanical properties of the near-net-shape extrusions; in general, the properties of direct-aged materials are found to be sensitive to extrusion temperatures, with tensile strength increasing with extrusion temperature. The double open-hole fatigue strength of extrusion specimens was ascertained. Direct-aged specimens tested at 276 MPa are projected to fail at 100,000 cycles. 7 refs.

  19. Means of determining extrusion temperatures

    DOEpatents

    McDonald, Robert E.; Canonico, Domenic A.

    1977-01-01

    In an extrusion process comprising the steps of fabricating a metal billet, heating said billet for a predetermined time and at a selected temperature to increase its plasticity and then forcing said heated billet through a small orifice to produce a desired extruded object, the improvement comprising the steps of randomly inserting a plurality of small metallic thermal tabs at different cross sectional depths in said billet as a part of said fabricating step, and examining said extruded object at each thermal tab location for determining the crystal structure at each extruded thermal tab thus revealing the maximum temperature reached during extrusion in each respective tab location section of the extruded object, whereby the thermal profile of said extruded object during extrusion may be determined.

  20. Guide for extrusion dies eliminates straightening operation

    NASA Technical Reports Server (NTRS)

    Gyorgak, C. A.; Hoover, R. J.

    1964-01-01

    To prevent distortion of extruded metal, a guidance assembly is aligned with the die. As the metal emerges from the extrusion dies, it passes directly into the receiver and straightening tube system, and the completed extrusion is withdrawn.

  1. Characterization of Al-Cu-Li Alloy 2090 Near Net Shape Extrusion

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Domack, M. S.; Hafley, R. A.; Pollock, W. D.

    1998-01-01

    Aluminum-lithium (Al-Li) alloys near net shape extrusions are being evaluated for potential application in launch vehicle structures. The objective of this study was to determine tensile and fracture properties, corrosion resistance, and weldability of integrally stiffened panels of Al-Cu-Li alloy 2090 in the T8 temper. The microstructure was pre-dominantly unrecrystallized. Texture analyses revealed the presence of fiber components in the stiffeners and a combination of fiber and rolling components in the skin. Variations in grain morphology and texture through the extruded cross section were correlated with the tensile, fracture, and corrosion behavior. Tensile strengths at room and cryogenic temperatures of the 2090 extrusions were similar to other 2090 product forms and were higher than 2219-T87, the primary structural material in the Space Shuttle external tank; however, ductilities were lower. The fracture resistance of the 2090 extrusion was lower than 2219-T87 plate at room temperature. At cryogenic temperatures, tensile ductility and fracture behavior of the 2090 extrusion were similar to other 2090 product forms but were lower than 2219-T87 plate. The exfoliation and stress corrosion resistance of the 2090 extrusion compared favorably with the characteristics of other 2090 product forms. The weldability and weldment properties of the extrusions were similar to 2090 and 2219 plates.

  2. Power Factor Study Reduces Energy Costs at Aluminum Extrusion Plant (Alcoa North American Extrusions)

    SciTech Connect

    2001-08-01

    This case study is the latest in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. The case studies document the activities, savings, and lessons learned on these projects.

  3. WASTE MINIMIZATION ASSESSMENT FOR AN ALUMINUM EXTRUSIONS MANUFACTURERS

    EPA Science Inventory

    The U.S. Environmental Protection Agency (EPA) has funded a pilot project to assist small- and medium-size manufacturers who want to minimize their generation of waste but who lack the expertise to do so. aste Minimization Assessment Centers (WMACs) were established at selected u...

  4. WASTE MINIMIZATION ASSESSMENT FOR A MANUFACTURER OF ALUMINUM EXTRUSIONS

    EPA Science Inventory

    The U.S. Environmental Protection Agency (EPA) has funded a pilot project to assist small- and medium-size manufacturers who want to minimize their generation of hazardous waste but who lack the expertise to do so. aste Minimization Assessment Centers (WMACs) are established at s...

  5. High temperature, high strain rate extrusion of ultrahigh-carbon steels

    SciTech Connect

    Lesuer, D R; Syn, C K; Sherby, O D

    2000-08-23

    It is shown that high rate extrusion is a viable production process for obtaining desirable microstructures and mechanical properties in ultrahigh carbon steels (UHCSs). The coefficient of friction for extrusion was determined for the UHCSs as well as five other materials and shown to be a function of stress--decreasing with increasing stress. The extruded UHCSs deform by a diffusion-controlled dislocation creep process. Stacking fault energies have been calculated from the extrusion data and observed to decrease with increasing concentrations of silicon, aluminum and chromium. Microstructures are either ultrafine pearlite when extruded above the eutectoid temperature or ultrafine spheroidite when extruded below the eutectoid temperature. The resulting strength--ductility properties are shown to be superior to those obtained in high-strength low alloy steels.

  6. Aluminum Hydroxide

    MedlinePlus

    Aluminum hydroxide is used for the relief of heartburn, sour stomach, and peptic ulcer pain and to ... Aluminum hydroxide comes as a capsule, a tablet, and an oral liquid and suspension. The dose and ...

  7. Solid State Bonding Mechanics In Extrusion And FSW: Experimental Tests And Numerical Analyses

    SciTech Connect

    Buffa, G.; Fratini, L.; Donati, L.; Tomesani, L.

    2007-04-07

    In the paper the authors compare the different solid state bonding mechanics for both the processes of hollow profiles extrusion and Friction Stir Welding (FSW), through the results obtained from a wide experimental campaign on AA6082-T6 aluminum alloys. Microstructure evaluation, tensile tests and micro-hardness measurements realized on specimens extracted by samples of the two processes are discussed also by means of the results obtained from coupled FEM simulation of the processes.

  8. Low-aluminum content iron-aluminum alloys

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.

    1995-06-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10 and iron = 83.71. The ignots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot-worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  9. The Igwisi Hills extrusive 'kimberlites'

    NASA Technical Reports Server (NTRS)

    Reid, A. M.; Donaldson, C. H.; Dawson, J. B.; Brown, R. W.; Ridley, W. I.

    1975-01-01

    The petrography and mineral chemistry of volcanic rocks from the Igwisi Hills in Tanzania are discussed. There is considerable evidence to suggest that the Igwisi rocks are extrusive kimberlites: a two-component nature with high P-T minerals in a low P-T matrix; the presence of chrome pyrope, Al enstatite, chrome diopside, chromite and olivine; a highly oxidized, volatile-rich matrix with serpentine, calcite, magnetite, perovskite; high Sr, Zr, and Nb contents; occurrence in a narrow isolated vent within a stable shield area. The Igwisi rocks differ from kimberlite in the lack of magnesian ilmenite, the scarcity of matrix phlogopite, and the overall low alkali content. They apparently contain material from phlogopite-bearing garnet peridotites with a primary mineral assemblage indicative of equilibrium at upper mantle temperatures and pressures. This primary assemblage was brought rapidly to the surface in a gas-charged, carbonate-rich fluid. Rapid upward transport, extrusion, and rapid cooling have tended to prevent reaction between inclusions and the carbonate-rich matrix that might otherwise have yielded a more typical kimberlite.

  10. Extrusion processing of main commercial legume pulses

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion is used commercially to produce high value breakfast and snack foods based on cereals such as wheat or corn. However, this processing method is not being commercially used for legume pulses seeds due to the perception that they do not expand well in extrusion. The rise in consumer demand f...

  11. The effect of extrusion processing on zein

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion processing has been carried out on zein where extrusion temperatures were varied between 100 and 300 deg. C. By differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) thermal degradation begins around 220 deg. C. The color of the extrudate changed the most above tempe...

  12. Hydrostatic extrusion of BSCCO/Ag composite wire

    SciTech Connect

    Bingert, J.F.; Bingham, B.L.; Sebring, R.J.; Kelly, A.M.

    1995-03-01

    The application of hydrostatic extrusion processing to composite wire fabrication offers several advantages over conventional reduction techniques. These include enhanced uniformity, increased reduction capability, and successful extrusion of normally brittle materials. Specifically, this work involved an experiment to screen the effects of seven extrusion process parameters on the uniformity and density of as-extruded BSCCO-core wire, and the required extrusion pressure. Results suggest the following factors to be potentially significant: (1) back pressure, extrusion ratio, and die angle on core uniformity, (2) packing method, extrusion ratio, silver powder additions, and temperature on density, and (3) extrusion ratio and temperature on extrusion pressure.

  13. Analysis and modeling of hot extrusion die for its service life enhancement

    NASA Astrophysics Data System (ADS)

    Akhtar, Syed Sohail

    Aluminum extrusion finds extensive application in the construction, automobile and aerospace industries. High pressures, elevated temperatures, complex and intricate section geometries lead to repeated mechanical and thermal stresses in the die and affiliated tooling. Product rework and rejects can be traced back to various defects spread over the die life cycle: die design, die manufacture and heat treatment, process parameters, inprocess die maintenance/correction and, billet type and quality. Therefore, improved and efficient service life of die and related tooling used in the extrusion press is one the most important factors in maximizing productivity and minimizing cost for ensuring the economical efficiency of an aluminum extrusion plant. How often a die has to be scrapped and replaced with a new one directly contributes to the commercial viability of producing a certain profile. The focus of the current work is on three distinct yet inter-related studies pertaining to the improvement of aluminum extrusion die. Study-A (Die Failure Analysis) is an investigation of various modes and critical failure types based on industrial data (Chapter-2 ), examination of failed dies and finite element simulation for identification of critical process parameters and design features in die fatigue-life (Chapter-3). In Study-B (Die Surface Hardening Treatment), two-stage controlled gas nitriding process for H13 steel is evaluated, both experimentally and numerically, in terms of nitrided case morphology and properties (Chapter-4) followed by experimental and numerical investigation of the effects of repeated nitriding (Chapter-5), pre-nitriding surface preparation (Chapter-6) and die profile geometry (Chapter-7) on nitriding performance in regard to die service life. In Study-C (Effect of Billet Quality on Die Life), the effect of billet quality and related influencing extrusion parameters on the die service life is investigated based on industrial data and some regression

  14. The Cryogenic Tensile Properties of an Extruded Aluminum-Beryllium Alloy

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.

    2002-01-01

    Basic mechanical properties; i.e., ultimate tensile strength, yield strength, percent elongation, and elastic modulus, were obtained for the aluminum-beryllium alloy, AlBeMet162, at cryogenic (-195.5 C (-320 F) and -252.8 C (-423 F)) temperatures. The material evaluated was purchased to the requirements of SAE-AMS7912, "Aluminum-Beryllium Alloy, Extrusions."

  15. Modelling highly deformable metal extrusion using SPH

    NASA Astrophysics Data System (ADS)

    Prakash, Mahesh; Cleary, Paul W.

    2015-05-01

    Computational modelling is often used to reduce trial extrusions through accurate defect prediction. Traditionally, metal extrusion is modelled using mesh based finite element methods. However, large plastic deformations can lead to heavy re-meshing and numerical diffusion. Here we use the mesh-less smoothed particle hydrodynamics method since it allows simulation of large deformations without re-meshing and the tracking of history dependent properties such as plastic strain making it suitable for defect prediction. The variation in plastic strain and deformation for aluminium alloy in a cylindrical 3D geometry with extrusion ratio and die angle is evaluated. The extrusion process is found to have three distinct phases consisting of an initial sharp rise in extrusion force, a steady phase requiring constant force and terminating in a sharp decline in force as metal is completely extruded. Deformation and plastic strain increased significantly with extrusion ratio but only moderately with die angle. Extrusion force increased by 150 % as the extrusion ratio increased from 2:1 to 4:1 but had only a marginal change with die angle. A low strain zone in the centre of the extruded product was found to be a function of extrusion ratio but was persistent and did not vary with die angle. Simulation of a complex 3D building industry component showed large variations in plastic strain along the length of the product at two scales. These were due to change in metal behaviour as extrusion progressed from phase 1 to phase 2. A stagnation zone at the back of the die was predicted that could lead to the "funnel" or "pipe" defect.

  16. A Study of Tube Extrusion Process

    SciTech Connect

    Haghighat, H.; Mohammadinoori, S.

    2011-01-17

    An upper bound solution for tube extrusion is developed in this paper. The dead zone is assumed to have the sine profile and a kinematically admissible velocity field is proposed. From the proposed velocity field, the upper bound solution on relative punch pressure and extrusion load is determined with respect to chosen process parameters. The results are compared with theoretical and experimental results from a reference to illustrate the validity of the proposed velocity field. This indicates that the analysis presented here renders better upper bound solution than that given by Ebrahimi et al.. [An upper-bound analysis of the tube extrusion process (2008) J. Mater. Process. Technol. 99:214-220].

  17. Extrusion resistance of elastomers and plastic materials

    SciTech Connect

    Kosty, J.

    1984-02-01

    In today's oil production equipment, sealing systems are required to withstand high pressures and temperatures without extruding. The variety of seal shapes and of operating conditions makes it necessary to characterize the extrusion resistance of seal materials so that the component design engineer can select the proper seal system for the application. This paper will present a unique test method for measuring the extrusion characteristics of elastomeric and thermoplastic seal material at various temperature, pressure, and gap conditions. Data will be presented to illustrate the effect of elastomeric extrusion of seals of different sizes and the effect of concentric and eccentric gaps. Data will also be presented for acceptable extrusion characteristics of thermoplastic backups.

  18. Transpalpebral extrusion of solid silicone buckle.

    PubMed

    Khan, Abadan Amitava

    2009-05-01

    Explants used in retinal reattachment surgery occasionally extrude. Cheese-wiring of the suture through the sclera consequent to raised intraocular pressure allows the buckle to loosen and/or unfold. Subsequent infection, often with Staphylococcus albus, accelerates the process of extrusion. Commonly, such explants are of silicone sponge. The reported case is unusual in that the extrusion occurred through the upper lid, and involved a solid silicone explant. PMID:20671837

  19. Transpalpebral extrusion of solid silicone buckle

    PubMed Central

    Khan, Abadan Amitava

    2009-01-01

    Explants used in retinal reattachment surgery occasionally extrude. Cheese-wiring of the suture through the sclera consequent to raised intraocular pressure allows the buckle to loosen and/or unfold. Subsequent infection, often with Staphylococcus albus, accelerates the process of extrusion. Commonly, such explants are of silicone sponge. The reported case is unusual in that the extrusion occurred through the upper lid, and involved a solid silicone explant. PMID:20671837

  20. HIGH ENERGY RATE EXTRUSION OF URANIUM

    DOEpatents

    Lewis, L.

    1963-07-23

    A method of extruding uranium at a high energy rate is described. Conditions during the extrusion are such that the temperature of the metal during extrusion reaches a point above the normal alpha to beta transition, but the metal nevertheless remains in the alpha phase in accordance with the Clausius- Clapeyron equation. Upon exiting from the die, the metal automatically enters the beta phase, after which the metal is permitted to cool. (AEC)

  1. Extrusion and Extruded Products: Changes in Quality Attributes as Affected by Extrusion Process Parameters: A Review.

    PubMed

    Alam, M S; Kaur, Jasmeen; Khaira, Harjot; Gupta, Kalika

    2016-01-01

    Extrusion of foods is an emerging technology for the food industries to process and market a large number of products of varying size, shape, texture, and taste. Extrusion cooking technology has led to production of wide variety of products like pasta, breakfast cereals, bread crumbs, biscuits, crackers, croutons, baby foods, snack foods, confectionery items, chewing gum, texturized vegetable protein (TVP), modified starch, pet foods, dried soups, dry beverage mixes etc. The functional properties of extruded foods plays an important role for their acceptability which include water absorption, water solubility, oil absorption indexes, expansion index, bulk density and viscosity of the dough. The aim of this review is to give the detailed outlines about the potential of extrusion technology in development of different types of products and the role of extrusion-operating conditions and their effect on product development resulting in quality changes i.e physical, chemical, and nutritional, experienced during the extrusion process. PMID:25574813

  2. 3D FEM Geometry and Material Flow Optimization of Porthole-Die Extrusion

    SciTech Connect

    Ceretti, Elisabetta; Mazzoni, Luca; Giardini, Claudio

    2007-05-17

    The aim of this work is to design and to improve the geometry of a porthole-die for the production of aluminum components by means of 3D FEM simulations. In fact, the use of finite element models will allow to investigate the effects of the die geometry (webs, extrusion cavity) on the material flow and on the stresses acting on the die so to reduce the die wear and to improve the tool life. The software used to perform the simulations was a commercial FEM code, Deform 3D. The technological data introduced in the FE model have been furnished by METRA S.p.A. Company, partner in this research. The results obtained have been considered valid and helpful by the Company for building a new optimized extrusion porthole-die.

  3. Aluminum Analysis.

    ERIC Educational Resources Information Center

    Sumrall, William J.

    1998-01-01

    Presents three problems based on the price of aluminum designed to encourage students to be cooperative and to use an investigative approach to learning. Students collect and synthesize information, analyze results, and draw conclusions. (AIM)

  4. Aluminum Hydroxide

    MedlinePlus

    ... penicillamine (Cuprimine, Depen), prednisone (Deltasone, Orasone), products containing iron, tetracycline (Sumycin, Tetracap, and others), ticlopidine (Ticlid), and vitamins.be aware that aluminum hydroxide may interfere with other medicines, making them less effective. Take your other medications 1 ...

  5. Recrystallization behaviour of AA6063 extrusions

    NASA Astrophysics Data System (ADS)

    Zhang, K.; Pettersen, T.; Paulsen, C. O.; Marthinsen, K.; Holmedal, B.; Segatori, A.

    2015-08-01

    Cylindrical profiles of an AA6063 aluminium alloy were produced in a lab-scale direct extrusion set-up. The extrusion was performed at 300 °C, 450 °C and 550 °C, respectively, with the same ram speed. Immediate water quenching was applied to the profiles and the end of billet (butt-end) after extrusion. Microstructure and texture of the material in different states were measured by electron back-scattered diffraction. Only the profile extruded at 300 °C, was found in the deformed state after extrusion, featuring a fibrous grain structure and a strong <111> and weak <100> double fibre texture. Post-extrusion annealing of this profile at 450 °C resulted in an almost fully recrystallized structure (recrystallized fraction of 87%) and with a texture similar to that of the as-deformed state. The profile extruded at 450 °C was almost fully recrystallized (recrystallization fraction 91%) already after quenching, and with a texture characterized by a weak <111> and strong <100> double fibre. The profile extruded at 550 °C showed a partially recrystallized grain structure with recrystallization fraction of 71%, and with a texture dominated by a <100> fibre. The influence of the deformation conditions on the recrystallization behaviour, in terms of recrystallization kinetics and mechanisms, are discussed in view of these results.

  6. Intervertebral disc extrusion in six cats.

    PubMed

    Knipe, M F; Vernau, K M; Hornof, W J; LeCouteur, R A

    2001-09-01

    Existing reports concerning intervertebral disc disease (IVDD) have focused almost exclusively on dogs, although a small number of individual case reports of IVDD of cats has been published. The medical records of six cats with IVDD were reviewed. Radiographic studies confirmed narrowed intervertebral disc spaces, mineralised intervertebral discs, and one or more extradural compressive lesions of the spinal cord in each cat. All disc extrusions were located in the thoracolumbar region. Surgical decompression of the spinal cord was achieved in all cats by means of hemilaminectomy and removal of compressive extradural material confirmed to be degenerative disc material. Good to excellent neurological recovery was noted in five of the six cats included in this report. Based on this review, it appears that IVDD of cats has many similarities to IVDD of dogs, and that healthy cats with acute intervertebral disc extrusion(s) respond favourably to surgical decompression of the spinal cord. PMID:11876633

  7. Process optimization for continuous extrusion wet granulation.

    PubMed

    Tan, Li; Carella, Anthony J; Ren, Yukun; Lo, Julian B

    2011-08-01

    Three granulating binders in high drug-load acetaminophen blends were evaluated using high shear granulation and extrusion granulation. A polymethacrylate binder enhanced tablet tensile strength with rapid disintegration in simulated gastric fluid, whereas polyvinylpyrrolidone and hydroxypropyl cellulose binders produced less desirable tablets. Using the polymethacrylate binder, the extrusion granulation process was studied regarding the effects of granulating liquid, injection rate and screw speed on granule properties. A full factorial experimental design was conducted to allow the statistical analysis of interactions between extrusion process parameters. Response variables considered in the study included extruder power consumption (screw loading), granule bulk/tapped density, particle size distribution, tablet hardness, friability, disintegration time and dissolution. PMID:20367553

  8. Progression of a lumbar disc extrusion.

    PubMed

    Crowell, Michael S; Alitz, Curtis

    2014-11-01

    The patient was a 34-year-old woman who was referred to a physical therapist for a chief complaint of progressively worsening right buttock pain with paresthesias of the right posterior thigh and calf. Prior magnetic resonance imaging of the patient's lumbar spine revealed a large left paracentral disc extrusion at L5-S1. Following physical therapist intervention, the patient reported a new onset of left posterior thigh pain, with paresthesias of the dorsolateral aspect of the left foot. Repeat magnetic resonance imaging of the patient's lumbar spine revealed an increase in the size of the disc extrusion at L5-S1. PMID:25361862

  9. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  10. Effects of extrusion conditions on the extrusion responses and the quality of brown rice pasta.

    PubMed

    Wang, Li; Duan, Wei; Zhou, Sumei; Qian, Haifeng; Zhang, Hui; Qi, Xiguang

    2016-08-01

    This research investigated the effects of extrusion temperature and screw speed on the extrusion system parameters and the qualities of brown rice pasta. The die pressure and motor torque value reached a maximum at 90°C but decreased when the screw speed increased from 80 to 120rpm. The extrusion temperature and screw speed also significantly affected the cooking quality and textural properties of brown rice pasta. The pasta produced at an extrusion temperature of 120°C and screw speed of 120rpm had the best quality with a cooking loss, hardness and adhesiveness of 6.7%, 2387.2g and -7.0g⋅s, respectively, similar to those of pasta made from gluten-free flour. The results indicated that brown rice can be used to produce gluten-free pasta with improved nutrition. PMID:26988508

  11. Effect of multiple extrusion passes on zein

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Zein was repeatedly processed up to seven times using a single screw extruder at a temperature of 145 °C and at approximately 15 grams per minute to determine the extent of degradation that occurs with multiple extrusion passes. SDS-PAGE shows that with the second pass, and each additional pass, the...

  12. Impact of various extrusion processes on zein

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Corn protein (zein) is one of the main co-products of corn bio-ethanol production. Extrusion processing of zein continues to be the preferred route to provide improved articles having lower cost and improved properties. There is a lack of information regarding the conditions which can be employed to...

  13. Improved corn protein (zein) extrusion processing

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Melt processing using a single and twin screw extruder has been carried out on zein where extrusion temperatures were varied between 100ºC and 300ºC. In addition, melt reprocessing (up to seven times) of zein was undertaken using a single screw extruder. Differential scanning calorimetry (DSC) and t...

  14. Reactive Extrusion of Zein with Glyoxal

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Cross-linked zein has been produced using glyoxal as the cross-linking reagent via reactive extrusion for the first time in a twin screw extruder using dilute sodium hydroxide as catalyst. Tri(ethylene glycol) was used as a plasticizer for various items. The extrudate was then ground and processed...

  15. Aluminum phosphide

    Integrated Risk Information System (IRIS)

    Aluminum phosphide ; CASRN 20859 - 73 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinoge

  16. Manufacturing of SiCp Reinforced Magnesium Composite Tubes by Hot Extrusion Processes

    SciTech Connect

    Hwang, Yeong-Maw; Huang, Song-Jeng; Huang, Yu-San

    2011-05-04

    Magnesium alloys have higher specific strength compared with other metals, such as aluminum, copper and steel. Nevertheless, their ductility is still not good for further metal forming and their strength is not large enough for real structure applications. The aim of this paper is to develop magnesium alloy composite tubes reinforced with SiC particulates by the stir-casting method and hot extrusion processes. At first, AZ61/SiCp composite ingots reinforced with 5 wt% SiC particulates are fabricated by the melt-stirring technique. Then, finite element simulations are conducted to analyze the plastic flow of magnesium alloy AZ61 within the die and the temperature distribution of the products. AZ61/SiCp composite tubes are manufactured by hot extrusion using a specially designed die-set for obtaining uniform thickness distribution tubes. Finally, the mechanical properties of the reinforced AZ61/SiCp composite and Mg alloy AZ61 tubes are compared with those of the billets to manifest the advantages of extrusion processes and reinforcement of SiC particulates. The microstructures of the billet and extruded tubes are also observed. Through the improvement of the strength of the tube product, its life cycle can be extended and the energy consumption can be reduced, and eventually the environmental sustainability is achieved.

  17. Manufacturing of SiCp Reinforced Magnesium Composite Tubes by Hot Extrusion Processes

    NASA Astrophysics Data System (ADS)

    Hwang, Yeong-Maw; Huang, Song-Jeng; Huang, Yu-San

    2011-05-01

    Magnesium alloys have higher specific strength compared with other metals, such as aluminum, copper and steel. Nevertheless, their ductility is still not good for further metal forming and their strength is not large enough for real structure applications. The aim of this paper is to develop magnesium alloy composite tubes reinforced with SiC particulates by the stir-casting method and hot extrusion processes. At first, AZ61/SiCp composite ingots reinforced with 5 wt% SiC particulates are fabricated by the melt-stirring technique. Then, finite element simulations are conducted to analyze the plastic flow of magnesium alloy AZ61 within the die and the temperature distribution of the products. AZ61/SiCp composite tubes are manufactured by hot extrusion using a specially designed die-set for obtaining uniform thickness distribution tubes. Finally, the mechanical properties of the reinforced AZ61/SiCp composite and Mg alloy AZ61 tubes are compared with those of the billets to manifest the advantages of extrusion processes and reinforcement of SiC particulates. The microstructures of the billet and extruded tubes are also observed. Through the improvement of the strength of the tube product, its life cycle can be extended and the energy consumption can be reduced, and eventually the environmental sustainability is achieved.

  18. The processing and properties of discontinuously reinforced aluminum composites

    SciTech Connect

    Geiger, A.L.; Walker, J.A. )

    1991-08-01

    Discontinuously-reinforced aluminum (DRA) SiC whisker or particle-reinforced Al-alloy matrix composites produced by P/M methods have progressed toward commercial applications, supported by growing data bases and large-scale production facilities. Attention is presently given to the elastic modulus, plastic, ductile, and toughness characteristics of representative DRA formulations, as well as to the DRAs commercially available in the forms of sheets, extrusions, and optical and instrument grade structures able to supplant beryllium. 36 refs.

  19. TIG welding of aluminum alloys for the APS storage ring - a UHV application

    SciTech Connect

    Goeppner, G.A.

    1996-05-29

    The Advanced Photon Source (APS) incorporates a 7-GeV positron storage ring 1104 meters in circumference. The storage ring vacuum system is designed to maintain a pressure of 1 nTorr or less with a circulating current of 300 mA to enable beam lifetimes of greater than 10 hours. The vacuum chamber is an aluminum extrusion of 6063T5 alloy. There are 235 separate aluminum vacuum chambers in the storage ring connected by stainless steel bellows assemblies. Aluminum was chosen for the vacuum chamber because it can be economically extruded and machined, has good thermal conductivity, low thermal emissivity, a low outgassing rate, low residual radioactivity, and is non-magnetic. The 6063 aluminum-silicon-magnesium alloy provides high strength combined with good machining and weldability characteristics. The extrusion process provides the interior surface finish needed for the ultrahigh vacuum (UHV) environments There are six different vacuum chambers with the same extrusion cross section. The average vacuum chamber length is 171.6 inches. The extruded vacuum chambers are welded to flange assemblies made up of machined 2219 aluminum alloy pieces and 2219 aluminum vacuum flanges from a commercial source.

  20. Breast implant extrusion related to Herpesviridae

    PubMed Central

    Thayabaran, Darmiga; Saiyed, Abrar; Huws, Anita Maria; Khawaja, Saira; Holt, Simon

    2015-01-01

    Introduction We present a case of wound dehiscence in a patient with clinical features of herpes zoster. Presentation of case A 44 year old woman, with a history of recurrent herpes zoster infection, presented to the accident and emergency department with the extrusion of a left sided tear-drop shaped euro-silicone breast implant from an old surgical scar. A month prior to admission, this patient had developed unilateral crops of vesicles along the surgical scar which was apposing her left infra-mammary fold. This was preceded by fatigue and neuralgia. Histology revealed acute inflammation related to a probable Herpesviridae infection. Discussion In this report we discuss the first case of a viral infection predisposing to a wound dehiscence occurring in an old surgical scar. Conclusion This case report illustrates the real but rare possibility of recurrent herpes zoster causing gradual thinning of an old surgical scar. This resulted in an extrusion of the underlying breast implant. PMID:26313335

  1. Equal Channel Angular Extrusion of AA 6063 Using Conventional Direct Extrusion Press

    NASA Astrophysics Data System (ADS)

    Liu, Cheng-Hsien; Lin, Hsin-Chih

    2015-11-01

    In the present work, an extrusion-equal channel angular extrusion (Ex-ECAE) process composed of two processes, extrusion and ECAE, is developed. The Ex-ECAE die contains three segments and is used directly in the conventional direct extrusion press to refine the microstructure, specifically the coarse grain layer (CGL) on the surface of the extrudate. The first segment in the die is designed to perform the normal extrusion process and the second and third segments to perform the process of ECAE. The study reveals that the CGL can be eliminated (refined) completely at the macroscale. At the microscale, the original grain is subdivided into subgrain, which contains many smaller cells. The results can be explained by the grain subdivision mechanism. The textures of the Ex-ECAE sample at various segments are measured using EBSD (Electron Backscatter Diffraction). The results reveal that the first segment of the Ex-ECAE sample has a perfect fiber texture which consists of a mixture of strong <001> and weak <111> fiber components. The texture of the second segment is a mixture of strong (1 1 0) [1 -2 1] and weak (0 1 1) [2 -1 0] fiber components. However, the main component of the second segment is a typical texture of the "alloy" or "brass" type. Finally, the texture of the extrudate (the third segment) is reversed to an incomplete fiber texture which consists of strong (0 0 1) [-1 -1 0] and weak (1 1 1) [1 -1 0].

  2. Dynamic-tensile-extrusion response of fluoropolymers

    SciTech Connect

    Brown, Eric N; Trujillo, Carl P; Gray, George T

    2009-01-01

    The current work applies the recently developed Dynamic-Tensile-Extrusion (Dyn-Ten-Ext) technique to polytetrafluoroethylene (PTFE) and polychlorotrifluoroethylene (PCTFE). Similar to the Taylor Impact Rod, Dynamic-Tensile-Extrusion is a strongly integrated test, probing a wide range of strain rates and stress states. However, the stress state is primarily tensile enabling investigation of dynamic tensile failure modes. Here we investigate the influence of this propensity to neck or not between PCTFE and PTFE on their response under dynamic tensile extrusion loading. The results of the Dyn-Ten-Ext technique are compared with two classic techniques. Both polymers have been investigated using Tensile Split Hopkinson Pressure Bar. The quasistatic and dynamic responses of both fluoro-polymers have been extensively characterized. The two polymers exhibit significantly different failure behavior under tensile loading at moderate strain rates. Polytetrafluoroethylene resists formation of a neck and exhibits significant strain hardening. Independent of temperature or strain rate, PTFE sustains true strains to failure of approximately 1.5. Polychlorotrifluoroethylene, on the other hand, consistently necks at true strains of approximately 0.05.

  3. The mechanical behavior of extruded powder aluminum subjected to biaxial loadings at elevated temperature

    SciTech Connect

    Woods, T.O.; Berghaus, D.G.; Peacock, H.B.

    1990-12-31

    The goal of this investigation is to develop a description of the biaxial behavior of extruded powder aluminum at elevated temperature. Specimens made of extruded 101 ALCOA (Aluminum Company of America) powder aluminum and specimens made from 1100 commercial aluminum rod are tested biaxially in tension-torsion and compression-torsion loadings at the extrusion temperature. The powder aluminum is examined microscopically and stereological methods are used to give a quantified description of the material behavior in terms of changes in the laminar powder material structure. A model for the biaxial (tension-torsion) behavior of extruded powder aluminum is developed. This description is consistent with a previous analysis of behavior in pure tension.

  4. The mechanical behavior of extruded powder aluminum subjected to biaxial loadings at elevated temperature

    SciTech Connect

    Woods, T.O.; Berghaus, D.G. ); Peacock, H.B. )

    1990-01-01

    The goal of this investigation is to develop a description of the biaxial behavior of extruded powder aluminum at elevated temperature. Specimens made of extruded 101 ALCOA (Aluminum Company of America) powder aluminum and specimens made from 1100 commercial aluminum rod are tested biaxially in tension-torsion and compression-torsion loadings at the extrusion temperature. The powder aluminum is examined microscopically and stereological methods are used to give a quantified description of the material behavior in terms of changes in the laminar powder material structure. A model for the biaxial (tension-torsion) behavior of extruded powder aluminum is developed. This description is consistent with a previous analysis of behavior in pure tension.

  5. Extrusion cycles during dome-building eruptions

    NASA Astrophysics Data System (ADS)

    de' Michieli Vitturi, M.; Clarke, A. B.; Neri, A.; Voight, B.

    2013-06-01

    We identify and quantify controls on the timescales and magnitudes of cyclic (periodic) volcanic eruptions using the numerical model DOMEFLOW (de' Michieli Vitturi et al., 2010) which was developed by the authors for magma systems of intermediate composition. DOMEFLOW treats the magma mixture as a liquid continuum with dispersed gas bubbles and crystals in thermodynamic equilibrium with the melt and assumes a modified Poiseuille form of the viscous term for fully developed laminar flow in a conduit of cylindrical cross-section. During ascent, magma pressure decreases and water vapor exsolves and partially degasses from the melt as the melt simultaneously crystallizes, causing changes in mixture density and viscosity. Two mechanisms previously proposed to cause periodic eruption behavior have been implemented in the model and their corresponding timescales explored. The first applies a stick-slip model in which motion of a shallow solid plug is resisted by static/dynamic friction, as described in Iverson et al. (2006). For a constant magma supply rate at depth, this mechanism yields cyclic extrusion with timescales of seconds to tens of seconds with values generally depending on assumed friction coefficients. The second mechanism does not consider friction but treats the plug as a high-viscosity Newtonian fluid. During viscous resistance, pressure beneath the degassed plug can increase sufficiently to overcome dome overburden, plug weight, and viscous forces, and ultimately drive the plug from the conduit. In this second model cycle periods are on the order of hours, and decrease with increasing magma supply rate until a threshold is reached, at which point periodicity disappears and extrusion rate becomes steady (vanishingly short periods). Magma volatile content for fixed chamber pressure has little effect on cycle timescales, but increasing volatile content increases mass flow rate and cycle magnitude as defined by the difference between maximum and minimum

  6. Plasmalemma Redox Activity and H+ Extrusion

    PubMed Central

    Marrè, Maria Teresa; Moroni, Anna; Albergoni, Francesco G.; Marrè, Erasmo

    1988-01-01

    Ferricyanide reduction by Elodea densa leaves, in the dark, is associated with: (a) acidification of the medium; (b) decrease (about 0.2-0.3 units) of intracellular pH (measured in cell sap, cytoplasm, and vacuole); (c) depolarization of the transmembrane potential; (d) net efflux of K+ to the medium. Ferricyanide-induced acid secretion is markedly increased by the presence of fusicoccin (FC), and this effect is severely inhibited by the proton pump inhibitors erythrosine B and vanadate. In the presence of ferricyanide FC-induced H+ extrusion no longer requires the presence of K+ in the medium. The (ferricyanide reduced)/(H+ extruded) ratio varies from about 2, in the absence of FC, to about 1 when the toxin is present, and to more than 4, when ATP-driven H+ extrusion is inhibited by erythrosine B or by vanadate. Fusicoccin markedly reduces K+ release to the medium. The ratio (ferricyanide reduced)/(H+ extruded + K+ released) approaches unity under all of the three conditions considered. These results indicate that ferricyanide reduction depends on a plasmalemma system transporting only electrons to the extracellular acceptor, with consequent potential depolarization and cytoplasm acidification. Most of the protons released in the cytoplasm would be secondarily extruded by the ATP-driven pump, stimulated by both intracellular acidification and depolarization. K+ efflux would depend on potential depolarization. PMID:16666112

  7. Dynamic-Tensile-Extrusion of Polyurea

    NASA Astrophysics Data System (ADS)

    Furmanski, Jevan; Cady, Carl; Rae, Philip; Trujillo, Carl; Gray, G. T., III; Brown, Eric

    2011-06-01

    Polyurea was investigated under Dynamic-Tensile-Extrusion (Dyn-Ten-Ext) loading where spherical projectiles were propelled at 440-509 m/s through an extrusion die with an area reduction of 87%. Momentum of the leading edge imposes a rapid tensile deformation on the extruding material. Polyurea is an elastomer with outstanding high-rate tensile performance of interest in the shock regime. Previous Dyn-Ten-Ext work on semi-crystalline polymers (PTFE, PCTFE) resulted in small-scale fragmentation of the polymer, and did not provide clear information on the evolution of tensile damage in those materials. The polyurea behaved very differently; the polymer first extruded a jet of apparently intact material, which then broke down via void formation and coalescence, followed by fibrillation and tearing of the material. Most of the material in the jet elastically retracted back into the die, and only a few fragments of torn material were liberated from the sample. The surface texture of all failed surfaces was rough indicating a considerable amount of energy was absorbed by sub-critical failure mechanisms. It is interesting to note that while damage nucleation appeared pervasive in the extruded jet, the samples were nevertheless recovered largely intact, with limited fragmentation.

  8. Design for aluminum recycling

    SciTech Connect

    Not Available

    1993-10-01

    This article describes the increasing use of aluminum in automobiles and the need to recycle to benefit further growth of aluminum applications by assuring an economical, high-quality source of metal. The article emphasizes that coordination of material specifications among designers can raise aluminum scrap value and facilitate recycling. Applications of aluminum in automobile construction are discussed.

  9. Extrusion of small-diameter, thin-wall tungsten tubing

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P.; Gyorgak, C. A.

    1967-01-01

    Small-diameter, thin-wall seamless tubing of tungsten has been fabricated in lengths of up to 10 feet by hot extrusion over a floating mandrel. Extrusion of 0.50-inch-diameter tubing over 0.4-inch-diameter mandrels was accomplished at temperatures ranging from 3000 degrees to 4000 degrees F.

  10. Preparation of chalcogenide glass fiber using an improved extrusion method

    NASA Astrophysics Data System (ADS)

    Jiang, Chen; Wang, Xunsi; Zhu, Minming; Xu, Huijuan; Nie, Qiuhua; Dai, Shixun; Tao, Guangming; Shen, Xiang; Cheng, Ci; Zhu, Qingde; Liao, Fangxing; Zhang, Peiquan; Zhang, Peiqing; Liu, Zijun; Zhang, Xianghua

    2016-05-01

    We developed the extrusion method to prepare arsenic-free chalcogenide glass fibers with glass cladding. By using the double nested extrusion molds and the corresponding isolated stacked extrusion method, the utilization rate of glass materials was greatly improved compared with the conventional extrusion method. Fiber preforms with optimal stability of core/cladding ratio throughout the 160 mm length were prepared using the developed extrusion method. Typical fiber structure defects between the core/cladding interface, such as bubbles, cracks, and core diameter variation, were effectively eliminated. Ge-Sb-Se/S chalcogenide glasses were used to form a core/cladding pair and fibers with core/cladding structure were prepared by thermally drawing the extruded preforms. The transmission loss, fiber bending loss, and other optical characters of the fibers were also investigated.

  11. Evolution of microstructure and precipitates in 2xxx aluminum alloy after severe plastic deformation

    NASA Astrophysics Data System (ADS)

    Adamczyk-Cieslak, B.; Zdunek, J.; Mizera, J.

    2016-04-01

    This paper investigates the influence of precipitation on the microstructure development in a 2xxx aluminum alloy subjected to hydrostatic extrusion. A three step reduction of the diameter was performed using hydrostatic extrusion (HE) process: from 20mm (initial state) to 10 mm, 5 mm and 3 mm, which corresponds to the logarithmic deformations ɛ = 1.4, ɛ = 2.8 and ɛ = 3.8 respectively. The microstructure and precipitation analysis before and after deformation was performed using transmission electron microscope (TEM), and scanning electron microscopy (SEM). As a result of the tests, a very significant influence of precipitation on the degree of refinement and mechanism of microstructure transformation was stated.

  12. Method of extruding and packaging a thin sample of reactive material including forming the extrusion die

    DOEpatents

    Lewandowski, Edward F.; Peterson, Leroy L.

    1985-01-01

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life.

  13. Method of extruding and packaging a thin sample of reactive material, including forming the extrusion die

    DOEpatents

    Lewandowski, E.F.; Peterson, L.L.

    1981-11-30

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon, or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life.

  14. Processing and response of aluminum-lithium alloy composites reinforced with copper-coated silicon carbide particulates

    SciTech Connect

    Khor, K.A.; Cao, Y.; Boey, F.Y.C.; Hanada, K.; Murakoshi, Y.; Sudarshan, T.S.; Srivatsan, T.S.

    1998-02-01

    Lithium-containing aluminum alloys have shown promise for demanding aerospace applications because of their light weight, high strength, and good damage tolerance characteristics. Additions of ceramic reinforcements to an aluminum-lithium alloy can significantly enhance specific strength, and specific modulus while concurrently offering acceptable performance at elevated temperatures. The processing and fabrication of aluminum-lithium alloy-based composites are hampered by particulate agglomeration or clustering and the existence of poor interfacial relationships between the reinforcing phase and the matrix. The problem of distribution of the reinforcing phase in the metal matrix can be alleviated by mechanical alloying. This article presents the results of a study aimed at addressing and improving the interfacial relationship between the host matrix and the reinforcing phase. Copper-coated silicon carbide particulates are introduced as the particulate reinforcing phase, and the resultant composite mixture is processed by conventional milling followed by hot pressing and hot extrusion. The influence of extrusion ration and extrusion temperature on microstructure and mechanical properties was established. Post extrusion processing by hot isostatic pressing was also examined. Results reveal the increase in elastic modulus of the aluminum-lithium alloy matrix reinforced with copper-coated SiC to be significantly more than the mechanically alloyed Al-Li/SiC counterpart. This suggests the possible contributions of interfacial strengthening on mechanical response in direct comparison with a uniform distribution of the reinforcing ceramic particulates.

  15. Extrusion Pretreatment of Lignocellulosic Biomass: A Review

    PubMed Central

    Zheng, Jun; Rehmann, Lars

    2014-01-01

    Bioconversion of lignocellulosic biomass to bioethanol has shown environmental, economic and energetic advantages in comparison to bioethanol produced from sugar or starch. However, the pretreatment process for increasing the enzymatic accessibility and improving the digestibility of cellulose is hindered by many physical-chemical, structural and compositional factors, which make these materials difficult to be used as feedstocks for ethanol production. A wide range of pretreatment methods has been developed to alter or remove structural and compositional impediments to (enzymatic) hydrolysis over the last few decades; however, only a few of them can be used at commercial scale due to economic feasibility. This paper will give an overview of extrusion pretreatment for bioethanol production with a special focus on twin-screw extruders. An economic assessment of this pretreatment is also discussed to determine its feasibility for future industrial cellulosic ethanol plant designs. PMID:25334065

  16. Turbine airfoil fabricated from tapered extrusions

    DOEpatents

    Marra, John J

    2013-07-16

    An airfoil (30) and fabrication process for turbine blades with cooling channels (26). Tapered tubes (32A-32D) are bonded together in a parallel sequence, forming a leading edge (21), a trailing edge (22), and pressure and suction side walls (23, 24) connected by internal ribs (25). The tapered tubes may be extruded without camber to simplify the extrusion process, then bonded along matching surfaces (34), forming a non-cambered airfoil (28), which may be cambered in a hot forming process and cut (48) to length. The tubes may have tapered walls that are thinner at the blade tip (T1) than at the base (T2), reducing mass. A cap (50) may be attached to the blade tip. A mounting lug (58) may be forged (60) on the airfoil base and then machined, completing the blade for mounting in a turbine rotor disk.

  17. Fatigue performance of welded aluminum deck structures

    SciTech Connect

    Haagensen, P.J.; Ranes, M.; Kluken, A.O.; Kvale, I.

    1996-12-01

    Aluminum alloys are used increasingly in load carrying structures where low weight and low maintenance costs are at a premium. Helicopter decks, structures for living quarters and personnel transfer bridges between platforms are examples of offshore applications. While these structures are not usually subjected to high fatigue loads, the increasing use of aluminum in high speed ships, and more recently in highway bridge structures, makes the question of fatigue performance more important. In this paper the fatigue properties of small scale weldments in an AA6005 alloy are compared with the results of fatigue tests on full scale sections of welded extrusions in the same material, which were used in an aluminum bridge deck structure. The fatigue performance is also compared with the fatigue clauses in the new British design code BS8118 for aluminium structures and the proposed Eurocode 9. The prospects of using a new joining technique, friction stir welding (FSW), in the production of large scale panels for deck and ship hull structures is discussed. The FSW process is described briefly, and some fatigue test data are presented.

  18. Eulerian hydrocode modeling of a dynamic tensile extrusion experiment (u)

    SciTech Connect

    Burkett, Michael W; Clancy, Sean P

    2009-01-01

    Eulerian hydrocode simulations utilizing the Mechanical Threshold Stress flow stress model were performed to provide insight into a dynamic extrusion experiment. The dynamic extrusion response of copper (three different grain sizes) and tantalum spheres were simulated with MESA, an explicit, 2-D Eulerian continuum mechanics hydrocode and compared with experimental data. The experimental data consisted of high-speed images of the extrusion process, recovered extruded samples, and post test metallography. The hydrocode was developed to predict large-strain and high-strain-rate loading problems. Some of the features of the features of MESA include a high-order advection algorithm, a material interface tracking scheme and a van Leer monotonic advection-limiting. The Mechanical Threshold Stress (MTS) model was utilized to evolve the flow stress as a function of strain, strain rate and temperature for copper and tantalum. Plastic strains exceeding 300% were predicted in the extrusion of copper at 400 m/s, while plastic strains exceeding 800% were predicted for Ta. Quantitative comparisons between the predicted and measured deformation topologies and extrusion rate were made. Additionally, predictions of the texture evolution (based upon the deformation rate history and the rigid body rotations experienced by the copper during the extrusion process) were compared with the orientation imaging microscopy measurements. Finally, comparisons between the calculated and measured influence of the initial texture on the dynamic extrusion response of tantalum was performed.

  19. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    NASA Technical Reports Server (NTRS)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  20. Aging Optimization of Aluminum-Lithium Alloy L277 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Cho, A.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties and improved damage tolerance. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. A design of experiments aging study was conducted for plate and a limited study on extrusions. To achieve the T8 temper, Alloy L277 is typically aged at 290 F for 40 hours. In the study for plate, a two-step aging treatment was developed through a design of experiments study and the one step aging used as a control. Based on the earlier NASA studies on 2195, the first step aging temperature was varied between 220 F and 260 F. The second step aging temperatures was varied between 290 F and 310 F, which is in the range of the single-step aging temperature. For extrusions, two, single-step, and one two-step aging condition were evaluated. The results of the design of experiments used for the T8 temper as well as a smaller set of experiments for the T6 temper for plate and the results for extrusions will be presented.

  1. Hot extrusion of B2 iron aluminide powders

    NASA Technical Reports Server (NTRS)

    Strothers, S.; Vedula, K.

    1987-01-01

    The objective of the study was to investigate the effect of powder and processing variables on the microstructure and resultant tensile properties of an extruded FeAlZrB alloy. For a given powder particle size, increasing the extrusion temperature from 1250 to 1450 K is found to increase the grain size and produce a more uniform microstructure. At high extrusion temperatures, where grain boundary mobility is high, powder size is not critical in determining the grain size. The addition of Y2O3 dispersion (1 vol pct) by mechanical alloying makes it possible to obtain very fine-grained materials at low and high extrusion temperatures.

  2. Calibrator device for the extrusion of cable coatings

    NASA Astrophysics Data System (ADS)

    Garbacz, Tomasz; Dulebová, Ľudmila; Spišák, Emil; Dulebová, Martina

    2016-05-01

    This paper presents selected results of theoretical and experimental research works on a new calibration device (calibrators) used to produce coatings of electric cables. The aim of this study is to present design solution calibration equipment and present a new calibration machine, which is an important element of the modernized technology extrusion lines for coating cables. As a result of the extrusion process of PVC modified with blowing agents, an extrudate in the form of an electrical cable was obtained. The conditions of the extrusion process were properly selected, which made it possible to obtain a product with solid external surface and cellular core.

  3. Analysis of Solid State Bonding in the Extrusion Process of Magnesium Alloys --Numerical Prediction and Experimental Verification

    NASA Astrophysics Data System (ADS)

    Alharthi, Nabeel H.

    The automotive industry developments focused on increasing fuel efficiency are accomplished by weight reduction of vehicles, which consequently results in less negative environmental impact. Usage of low density materials such as Magnesium alloys is an approach to replace heavier structural components. One of the challenges in deformation processing of Magnesium is its low formability attributed to the hexagonal close packed (hcp) crystal structure. The extrusion process is one of the most promising forming processes for Magnesium because it applies a hydrostatic compression state of stress during deformation resulting in improved workability. Many researchers have attempted to fully understand solid state bonding during deformation in different structural materials such as Aluminum, Copper and other metals and alloys. There is a lack of sufficient understanding of the extrusion welding in these materials as well as very limited knowledge on this subject for hollow profiles made from Magnesium alloys. The weld integrity and the characteristic of the welding microstructure are generally unknown. In this dissertation three related research projects are investigated by using different tools such as microstructure characterization, mechanical testing, thermo-mechanical physical simulation and finite element numerical modeling. Project 1: Microstructure characterization supported by mechanical testing of the extrusion welding regions in Magnesium alloy AM30 extrudate. The microstructure characterization was conducted using Light Optical Microscopy (LOM), in addition to LOM the electron backscattered diffraction (EBSD) technique was implemented to characterize in depth the deformed and welded microstructure. Project 2: Finite element numerical simulation of AM30 extrudate to model different process parameters and their influence on localized state variables such as strain, strain rate, temperature and normal pressure within the weld zone. Project 3: Physical simulation

  4. FORMING TUBES AND RODS OF URANIUM METAL BY EXTRUSION

    DOEpatents

    Creutz, E.C.

    1959-01-27

    A method and apparatus are presented for the extrusion of uranium metal. Since uranium is very brittle if worked in the beta phase, it is desirable to extrude it in the gamma phase. However, in the gamma temperature range thc uranium will alloy with the metal of the extrusion dic, and is readily oxidized to a great degree. According to this patent, uranium extrusion in thc ganmma phase may be safely carried out by preheating a billet of uranium in an inert atmosphere to a trmperature between 780 C and 1100 C. The heated billet is then placed in an extrusion apparatus having dies which have been maintained at an elevated temperature for a sufficient length of time to produce an oxide film, and placing a copper disc between the uranium billet and the die.

  5. Finite Element Analysis of Extrusion of Multifilamentary Superconductor Precursor

    SciTech Connect

    Peng, X.; Sumption, M.D.; Collings, E.W.

    2004-06-28

    The extrusion of multifilamentary superconductor precursor billets has been modeled using finite element analysis. The billet configuration was 6 around 1, with the subelement consisting of Nb rods, and the outer can or sleeve was Cu. Two general cases were investigated, those in which the re-stack rods were initially; (i) round, and (ii) hexed. A thermo-mechanical, elasto-plastic, finite-element method was used to analyze the extrusion process. In this 3D FEM model, the initial state of the billet was assumed to be absent of bonding. A typical die angle (2{alpha}=45 deg.) and a series of extrusion ratios were selected to perform the simulation and the corresponding stress and strain distributions of the two billet variants processed were compared. Based on the stress and deformation created at the rod/rod and rod/sleeve interfaces, the bonding conditions generated through the extrusion were investigated.

  6. Initiator Effects in Reactive Extrusion of Starch Graft Copolymers

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Graft copolymers of starch with water-soluble polymers such as polyacrylamide have potential applications including hydrogels, superabsorbents, and thickening agents. Reactive extrusion is a rapid, continuous method for production of starch graft copolymers with high reaction and grafting efficienc...

  7. Encapsulation of orange terpenes investigating a plasticisation extrusion process.

    PubMed

    Tackenberg, Markus W; Krauss, Ralph; Schuchmann, Heike P; Kleinebudde, Peter

    2015-01-01

    Extrusion is widely used for flavour encapsulation. However, there is a lack of process understanding. This study is aimed at improving the understanding of a counter rotating twin screw extrusion process. Orange terpenes as model flavour, maltodextrin and sucrose as matrix materials, and a water feed rate between 4.0% and 5.7% were applied. Product temperatures < 80 °C and specific mechanical energy inputs <260 Wh/kg resulted. Amorphous and partly crystalline samples were obtained. The loss of crystalline sucrose was linked to a dissolution process of the sugar in the available water amount. Melting of the excipients did not arise, resulting in a plasticisation extrusion process. Maximally 67% of the flavour was retained (corresponding to a 4.1% product flavour load). The flavour loss correlated with insufficient mixing during the process and flavour evaporation after extrusion. Based on these results, recommendations for an improved encapsulation process are given. PMID:26052721

  8. Defective apical extrusion signaling contributes to aggressive tumor hallmarks.

    PubMed

    Gu, Yapeng; Shea, Jill; Slattum, Gloria; Firpo, Matthew A; Alexander, Margaret; Mulvihill, Sean J; Golubovskaya, Vita M; Rosenblatt, Jody

    2015-01-01

    When epithelia become too crowded, some cells are extruded that later die. To extrude, a cell produces the lipid, Sphingosine 1-Phosphate (S1P), which activates S1P₂ receptors in neighboring cells that seamlessly squeeze the cell out of the epithelium. Here, we find that extrusion defects can contribute to carcinogenesis and tumor progression. Tumors or epithelia lacking S1P₂ cannot extrude cells apically and instead form apoptotic-resistant masses, possess poor barrier function, and shift extrusion basally beneath the epithelium, providing a potential mechanism for cell invasion. Exogenous S1P₂ expression is sufficient to rescue apical extrusion, cell death, and reduce orthotopic pancreatic tumors and their metastases. Focal Adhesion Kinase (FAK) inhibitor can bypass extrusion defects and could, therefore, target pancreatic, lung, and colon tumors that lack S1P₂ without affecting wild-type tissue. PMID:25621765

  9. Applications of polymer extrusion technology to coal processing

    NASA Technical Reports Server (NTRS)

    Lewis, D. W.

    1981-01-01

    Upon heating, many of the middle-aged bituminous coals exhibit a plasticity very similar to polyethylene for a few minutes. Plastic coal can be extruded, pelletized or molded using common plastics technology and equipment. Investigations concerning the plastic state of coals are conducted with the objective to develop techniques which will make useful commercial applications of this property possible. Experiments which show the characteristics of plastic-state coal are discussed, and problems related to a continuous extrusion of coal are considered. Probably the most significant difference between the continuous extrusion of coal and the extrusion of a thermoplastic polymer is that volatiles are continuously being released from the coal. Attention is given to aspects of dragflow, solids feeding, and melt pumping. Application potentials for plastic coal extrusion might be related to coal gasification, direct liquefaction, and coal combustion.

  10. Aluminum and Young Artists.

    ERIC Educational Resources Information Center

    Anderson, Thomas

    1980-01-01

    The author suggests a variety of ways in which aluminum and aluminum foil can be used in elementary and junior high art classes: relief drawing and rubbing; printing; repousse; sculpture; mobiles; foil sculpture; and three dimensional design. Sources of aluminum supplies are suggested. (SJL)

  11. VIEW OF THE INSTALLATION OF AN EXTRUSION PRESS IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF THE INSTALLATION OF AN EXTRUSION PRESS IN THE HIGH BAY AREA OF BUILDING 865. THE EXTRUSION PRESS WAS USED TO PRODUCE CYLINDRICAL BARS, HOLLOW TUBES, AND SHAPES WITH IRREGULAR CROSS-SECTIONS BY FORCING PREHEATED METAL THROUGH A DIE ORIFICE UNDER HIGH PRESSURE. (5/22/70) - Rocky Flats Plant, Metal Research & Development Laboratory, South of Central Avenue at south end of terminus of Ninth Avenue, Golden, Jefferson County, CO

  12. Making Ceramic/Polymer Parts By Extrusion Stereolithography

    NASA Technical Reports Server (NTRS)

    Stuffle, Kevin; Mulligan, A.; Creegan, P.; Boulton, J. M.; Lombardi, J. L.; Calvert, P. D.

    1996-01-01

    Extrusion stereolithography developmental method of computer-controlled manufacturing of objects out of ceramic/polymer composite materials. Computer-aided design/computer-aided manufacturing (CAD/CAM) software used to create image of desired part and translate image into motion commands for combination of mechanisms moving resin dispenser. Extrusion performed in coordination with motion of dispenser so buildup of extruded material takes on size and shape of desired part. Part thermally cured after deposition.

  13. Atraumatic surgical extrusion to improve tooth restorability: A clinical report.

    PubMed

    Kelly, Robert D; Addison, Owen; Tomson, Phillip L; Krastl, Gabriel; Dietrich, Thomas

    2016-06-01

    This clinical report describes the use of an "atraumatic" vertical extraction system to facilitate the restorative treatment of a tooth that would otherwise be considered unrestorable because of subgingival caries. Minimally invasive surgical root extrusion was undertaken using the Benex extraction system, which can provide controlled tooth extrusion with minimal deformation of the bone socket. A carious endodontically treated mandibular premolar was extruded to provide routine restorative treatment and endodontic retreatment. PMID:26803176

  14. Brittle thermoelectric semiconductors extrusion under high hydrostatic pressure

    SciTech Connect

    Sidorenko, N.A.

    1994-08-10

    Origins of strength increase of brittle materials like thermoelectric (TE) semiconductors during plastic deformation under high external pressure are analyzed. TE material stressed state in the process of extrusion is reviewed. Plastic deformation of monocrystalline TE material billet produced by extrusion under sufficiently high external hydrostatic pressure is more uniform than under ordinary ambient pressure and can lead to crack free extruded TE material structure, crystallographic symmetry of which coincides with original billet one. Experimental device realized the scheme of extrusion under high hydrostatic pressure is described. Here extrusion are carrying out in compressed liquid medium. The developed device ensures the value of hydrostatic pressure up to 2 GPa and extrusion temperature interval 300--600 K. Properties of extruded Bi-Sb and Bi-Sb-Te single crystals are also reviewed. Possible application of presented method of extrusion under high hydrostatic pressure to form TE branches with highly accurate cross section for miniature TE coolers or generators is discussed. {copyright} {ital 1995} {ital American} {ital Institute} {ital of} {ital Physics}.

  15. Updated Life-Cycle Assessment of Aluminum Production and Semi-fabrication for the GREET Model

    SciTech Connect

    Dai, Qiang; Kelly, Jarod C.; Burnham, Andrew; Elgowainy, Amgad

    2015-09-01

    This report serves as an update for the life-cycle analysis (LCA) of aluminum production based on the most recent data representing the state-of-the-art of the industry in North America. The 2013 Aluminum Association (AA) LCA report on the environmental footprint of semifinished aluminum products in North America provides the basis for the update (The Aluminum Association, 2013). The scope of this study covers primary aluminum production, secondary aluminum production, as well as aluminum semi-fabrication processes including hot rolling, cold rolling, extrusion and shape casting. This report focuses on energy consumptions, material inputs and criteria air pollutant emissions for each process from the cradle-to-gate of aluminum, which starts from bauxite extraction, and ends with manufacturing of semi-fabricated aluminum products. The life-cycle inventory (LCI) tables compiled are to be incorporated into the vehicle cycle model of Argonne National Laboratory’s Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) Model for the release of its 2015 version.

  16. Chromosome Compaction by Active Loop Extrusion.

    PubMed

    Goloborodko, Anton; Marko, John F; Mirny, Leonid A

    2016-05-24

    During cell division, chromosomes are compacted in length by more than a 100-fold. A wide range of experiments demonstrated that in their compacted state, mammalian chromosomes form arrays of closely stacked consecutive ∼100 kb loops. The mechanism underlying the active process of chromosome compaction into a stack of loops is unknown. Here we test the hypothesis that chromosomes are compacted by enzymatic machines that actively extrude chromatin loops. When such loop-extruding factors (LEF) bind to chromosomes, they progressively bridge sites that are further away along the chromosome, thus extruding a loop. We demonstrate that collective action of LEFs leads to formation of a dynamic array of consecutive loops. Simulations and an analytically solved model identify two distinct steady states: a sparse state, where loops are highly dynamic but provide little compaction; and a dense state, where there are more stable loops and dramatic chromosome compaction. We find that human chromosomes operate at the border of the dense steady state. Our analysis also shows how the macroscopic characteristics of the loop array are determined by the microscopic properties of LEFs and their abundance. When the number of LEFs are used that match experimentally based estimates, the model can quantitatively reproduce the average loop length, the degree of compaction, and the general loop-array morphology of compact human chromosomes. Our study demonstrates that efficient chromosome compaction can be achieved solely by an active loop-extrusion process. PMID:27224481

  17. Mitotic chromosome compaction via active loop extrusion

    NASA Astrophysics Data System (ADS)

    Goloborodko, Anton; Imakaev, Maxim; Marko, John; Mirny, Leonid; MIT-Northwestern Team

    During cell division, two copies of each chromosome are segregated from each other and compacted more than hundred-fold into the canonical X-shaped structures. According to earlier microscopic observations and the recent Hi-C study, chromosomes are compacted into arrays of consecutive loops of ~100 kilobases. Mechanisms that lead to formation of such loop arrays are largely unknown. Here we propose that, during cell division, chromosomes can be compacted by enzymes that extrude loops on chromatin fibers. First, we use computer simulations and analytical modeling to show that a system of loop-extruding enzymes on a chromatin fiber self-organizes into an array of consecutive dynamic loops. Second, we model the process of loop extrusion in 3D and show that, coupled with the topo II strand-passing activity, it leads to robust compaction and segregation of sister chromatids. This mechanism of chromosomal condensation and segregation does not require additional proteins or specific DNA markup and is robust against variations in the number and properties of such loop extruding enzymes. Work at NU was supported by the NSF through Grants DMR-1206868 and MCB-1022117, and by the NIH through Grants GM105847 and CA193419. Work at MIT was supported by the NIH through Grants GM114190 R01HG003143.

  18. Orthodontic extrusion of horizontally impacted mandibular molars

    PubMed Central

    Ma, Zhigui; Yang, Chi; Zhang, Shanyong; Xie, Qianyang; Shen, Yuqing; Shen, Pei

    2014-01-01

    Objective: To introduce and evaluate a novel approach in treating horizontally impacted mandibular second and third molars. Materials and methods: An orthodontic technique was applied for treatment of horizontally impacted mandibular second and third molars, which included a push-type spring for rotation first, and then a cantilever for extrusion. There were 8 mandibular third molars (M3s) and 2 second molars (M2s) in this study. Tooth mobility, extraction time, the inclination and parallelism of the impacted tooth, alveolar bone height of the adjacent tooth, and the relationship of impacted M3 and the inferior alveolar nerve (IAN) were evaluated. Results: Two horizontally impacted M2s could be upright in the arch and good occlusal relationships were obtained after treatment. All impacted M3s were successfully separated from the IAN, without any neurologic consequences. The average extraction time was 5 minutes. There was a significant change in the inclination and parallelism of the impacted tooth after treatment. A new bone apposition with the average height of 3.2 mm was noted distal to the adjacent tooth. Conclusions: This two-step orthodontic technique as presented here may be a safe and feasible alternative in management of severely horizontally impacted mandibular molars, which achieves a successful separation of M3s from the IAN and an excellent position for M2s. PMID:25419364

  19. Outgassing measurement of the aluminum alloy UHV chamber

    NASA Technical Reports Server (NTRS)

    Miyamoto, M.; Itoh, T.; Komaki, S.; Narushima, K.; Ishimaru, H.

    1986-01-01

    A large vacuum chamber (580 mm diameter) was fabricated from an aluminum alloy surface treated by a special process normally used on small chambers. The chamber was tested unbaked and baked at various temperatures, pressures, and holding periods. The chamber was filled with N2 gas, and the outgassing rate was measured after one hour. Then the ultimate pressure was measured. Outgassing rates for baked and unbaked groups were compared. It is concluded that the same surface treatment technique can be used on both large and small chambers produced by the same special extrusion process.

  20. Aluminum reference electrode

    DOEpatents

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  1. Aluminum reference electrode

    DOEpatents

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  2. Aluminum: Recycling of Aluminum Dross/Saltcake

    SciTech Connect

    Blazek, S.

    1999-01-29

    As this NICE3 publication details, the objective of this project is to commercialize the process technology to eliminate all landfill waste associated with black dross and saltcake generated from aluminum recycling in the United States.

  3. Aluminum powder metallurgy processing

    NASA Astrophysics Data System (ADS)

    Flumerfelt, Joel Fredrick

    In recent years, the aluminum powder industry has expanded into non-aerospace applications. However, the alumina and aluminum hydroxide in the surface oxide film on aluminum powder require high cost powder processing routes. A driving force for this research is to broaden the knowledge base about aluminum powder metallurgy to provide ideas for fabricating low cost aluminum powder components. The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization commercial inert gas atomization and gas atomization reaction synthesis (GARS). The commercial atomization methods are bench marks of current aluminum powder technology. The GARS process is a laboratory scale inert gas atomization facility. A benefit of using pure aluminum powders is an unambiguous interpretation of the results without considering the effects of alloy elements. A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a

  4. Mechanical Properties of Solid-State Recycled 4xxx Aluminum Alloy Chips

    NASA Astrophysics Data System (ADS)

    Tokarski, Tomasz

    2016-06-01

    The direct production of aluminum from bauxite ores is known to be a very energetic-intensive operation compared to other metallurgical processes. Due to energy issues and the rapid increase in aluminum demand, new kinds of aluminum production processes are required. Aluminum waste recycling, which has an advantage of lowering the cost of electric power consumption, is considered to be an alternative route for material manufacturing. In this work, the way of reusing aluminum EN-AC 44000 alloy scraps by hot extrusion was presented. Metal chips of different sizes and morphology were cold compacted into billet form and then hot extruded. Mechanical properties investigations combined with microstructure observations were performed. Mechanical anisotropy behavior of material was evaluated on the base of tensile test experiments performed on samples machined at 0°, 45°, and 90°, respectively, to the extrusion direction. It was found that the initial size of the chips has an influence on the mechanical properties of the received profiles. Samples produced from fine chips revealed higher tensile strength in comparison to larger chips, which can be attributed to a refined microstructure containing fine, hard Si particles and Fe-rich intermetallic phases. Finally, it was found that anisotropic behavior of chip-based profiles is similar to conventionally cast and extruded materials which prove good bonding quality between chips.

  5. 78 FR 67115 - Aluminum Extrusions From the People's Republic of China: Intent To Rescind 2012 Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-08

    ... Suspended Investigation; Opportunity To Request Administrative Review, 78 FR 25420, 25424 (May 1, 2013). \\2..., 78 FR 38924 (June 28, 2013) (Initiation Notice). \\4\\ See Letter from Hong Kong Gree regarding ``No... India: Rescission of Countervailing Duty Administrative Review, 77 FR 19634 (April 2, 2012); see...

  6. 77 FR 65671 - Aluminum Extrusions From the People's Republic of China: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-30

    ... FR 25679 (May 1, 2012). \\2\\ See Initiation of Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 77 FR 40565 (July 10, 2012) (Initiation). Between June and... Antidumping Duty Administrative Review, 74 FR 21781 (May 11, 2009). Assessment The Department will instruct...

  7. 75 FR 57441 - Aluminum Extrusions From the People's Republic of China: Alignment of Final Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-21

    ... Countervailing Duty Investigation, 75 FR 22114 (April 27, 2010) (Initiation), and accompanying Initiation... Investigation, 75 FR 22108 (April 27, 2010). The countervailing and antidumping duty investigations have the... Countervailing Duty Determination, 75 FR 54302 (September 7, 2010). \\1\\ Public and business proprietary...

  8. 78 FR 34649 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-10

    ..., 76 FR 30653 (May 26, 2011) (Order). \\3\\ See ``Decision Memorandum for Preliminary Results of the...) Zhejiang Xinlong Industry Co., Ltd...... 12.57 20.75 Zhongshan Gold Mountain Aluminium 12.57 20.75 Factory Ltd., Gold Mountain International Development, Limited (collectively, Zhongshan Gold Mountain)...

  9. 75 FR 69403 - Aluminum Extrusions From the People's Republic of China: Notice of Preliminary Determination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-12

    ... FR 22109 (``Initiation Notice''). \\4\\ See Policy Bulletin 05.1: Separate-Rates Practice and... Antidumping Duty Investigations, 75 FR 51243 (August 19, 2010). Scope of the Investigation The merchandise..., 62 FR 27296, 27323 (May 19, 1997). \\8\\ See Notice of Initiation, 75 FR at 22110. On May 10,...

  10. 76 FR 30653 - Aluminum Extrusions From the People's Republic of China: Countervailing Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-26

    ... From the People's Republic of China: Final Affirmative Countervailing Duty Determination, 76 FR 18521... Affirmative Countervailing Duty Determination, 75 FR 54302 (September 7, 2010) (Preliminary Determination). In...; telephone: 202/482-1009. Case History: On April 4, 2011, the Department published its final determination...

  11. 76 FR 323 - Aluminum Extrusions From the People's Republic of China: Notice of Amended Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-04

    ... Determination of Targeted Dumping, 75 FR 69403 (November 12, 2010) (``Preliminary Determination''). On November... Reviews and Partial Termination of Administrative Reviews, 61 FR 57391, 57392 (November 6, 1996), and... Results of Antidumping Duty Administrative Reviews and Termination in Part, 62 FR 11825 (March 13,...

  12. A new method to maintain lubricant layer in extrusion process

    NASA Astrophysics Data System (ADS)

    Norhayati, A.; Wira, J. Y.; Zin, H. M.; Syahrullail, S.

    2012-06-01

    The present research concerns on the study of the effects of micro-pits arrays formed on the taper die surface. The micro-pits are diamond in shape. The evaluation of micro-pits was carried out by cold forward plane strain extrusion experiments. The experimental results were compared with the results obtained from the plane strain extrusion experimental works with taper die without micro-pits. The lubricant used in this experimental works is additive free paraffinic mineral oil. The experimental results are focusing on the extrusion load, billet surface roughness and grid pattern observation. From the result, the existence of the micro-pits influenced the extrusion load. At the same time, the micro-pits array affected the work piece surface roughness after the extrusion process. The lubricant viscosity also manipulates the quality of work piece after the experiments. From this works, we could conclude that the micro-pits formed on the taper die would create different frictional constraint compared to those without the micro-pits.

  13. Aspects of aluminum toxicity

    SciTech Connect

    Hewitt, C.D.; Savory, J.; Wills, M.R. )

    1990-06-01

    Aluminum is the most abundant metal in the earth's crust. The widespread occurrence of aluminum, both in the environment and in foodstuffs, makes it virtually impossible for man to avoid exposure to this metal ion. Attention was first drawn to the potential role of aluminum as a toxic metal over 50 years ago, but was dismissed as a toxic agent as recently as 15 years ago. The accumulation of aluminum, in some patients with chronic renal failure, is associated with the development of toxic phenomena; dialysis encephalopathy, osteomalacic dialysis osteodystrophy, and an anemia. Aluminum accumulation also occurs in patients who are not on dialysis, predominantly infants and children with immature or impaired renal function. Aluminum has also been implicated as a toxic agent in the etiology of Alzheimer's disease, Guamiam amyotrophic lateral sclerosis, and parkinsonism-dementia. 119 references.

  14. BONDING ALUMINUM METALS

    DOEpatents

    Noland, R.A.; Walker, D.E.

    1961-06-13

    A process is given for bonding aluminum to aluminum. Silicon powder is applied to at least one of the two surfaces of the two elements to be bonded, the two elements are assembled and rubbed against each other at room temperature whereby any oxide film is ruptured by the silicon crystals in the interface; thereafter heat and pressure are applied whereby an aluminum-silicon alloy is formed, squeezed out from the interface together with any oxide film, and the elements are bonded.

  15. Aluminum powder metallurgy processing

    SciTech Connect

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  16. Sediment Core Extrusion Method at Millimeter Resolution Using a Calibrated, Threaded-rod.

    PubMed

    Schwing, Patrick T; Romero, Isabel C; Larson, Rebekka A; O'Malley, Bryan J; Fridrik, Erika E; Goddard, Ethan A; Brooks, Gregg R; Hastings, David W; Rosenheim, Brad E; Hollander, David J; Grant, Guy; Mulhollan, Jim

    2016-01-01

    Aquatic sediment core subsampling is commonly performed at cm or half-cm resolution. Depending on the sedimentation rate and depositional environment, this resolution provides records at the annual to decadal scale, at best. An extrusion method, using a calibrated, threaded-rod is presented here, which allows for millimeter-scale subsampling of aquatic sediment cores of varying diameters. Millimeter scale subsampling allows for sub-annual to monthly analysis of the sedimentary record, an order of magnitude higher than typical sampling schemes. The extruder consists of a 2 m aluminum frame and base, two core tube clamps, a threaded-rod, and a 1 m piston. The sediment core is placed above the piston and clamped to the frame. An acrylic sampling collar is affixed to the upper 5 cm of the core tube and provides a platform from which to extract sub-samples. The piston is rotated around the threaded-rod at calibrated intervals and gently pushes the sediment out the top of the core tube. The sediment is then isolated into the sampling collar and placed into an appropriate sampling vessel (e.g., jar or bag). This method also preserves the unconsolidated samples (i.e., high pore water content) at the surface, providing a consistent sampling volume. This mm scale extrusion method was applied to cores collected in the northern Gulf of Mexico following the Deepwater Horizon submarine oil release. Evidence suggests that it is necessary to sample at the mm scale to fully characterize events that occur on the monthly time-scale for continental slope sediments. PMID:27585268

  17. A novel polymer extrusion micropelletization process

    NASA Astrophysics Data System (ADS)

    Aquite, William

    Polymer micropellets provide a variety of potential applications for different processes in the polymer industry. Conventional pellets are in the size range of 2.5 mm to 5 mm, while micropellets are at least ten times smaller, in the size range of 50 μm to 1000 μm. The potential benefits to a processor using micropellets include: high surface to volume ratio, high bulk density, fast and even melting rates in extrusion, improved dry flow properties, faster injection molding cycles, and consequently lower energy consumption during processing. More specialized sintering processes that require polymer powders, such as selective sintering techniques, microporous plastics parts manufacturing, and other powder sintering methods would benefit from the production of polymer micropellets since these exhibit the advantages of pellets yet have a lower average size. This work focuses on the study of a technique developed at the Polymer Engineering Center. The technique uses a microcapillary die for the production of micropellets by causing instabilities in extruded polymer threads deformed using an air stream. Tuning of process conditions allow the development of surface disturbances that promote breakup of the threads into pellets, which are subsequently cooled and collected. Although micropellets with high sphericity and a narrow size distribution can be produced using this technique, minimal changes in process conditions also lead to the production of lenticular pellets as well as pellets, fibers and threads with a wide range of size and shape distributions. This work shows how changing processing conditions achieve a variety of shapes and sizes of micropellets, broadening its application for the production of powders from a variety of polymer resins. Different approaches were used, including dimensional analysis and numerical simulation of the micropelletization process. This research reveals the influence of non-linear viscoelastic effects on the dispersion of a polymer

  18. [Orthodontic extrusion preliminary to implantology in the -aesthetic zone].

    PubMed

    Oosterkamp, B C M; Polder, B J

    2015-11-01

    The replacement of a missing tooth in the aesthetic zone by a dental implant is, in many respects, a challenge. In order to restore and maintain bone and soft tissue, various procedures are used varying from the immediate placement of a front tooth implant with minimal tissue grafts to an extensive treatment programme with bone grafting, possibly in combination with connective tissue grafts. Another treatment option is orthodontic extrusion. This procedure makes it possible for bone and soft tissue to be created both horizontally and vertically, as a result of which loss of vertical binding can be compensated and the primary stability of the implant can be guaranteed. The procedure for orthodontic extrusion is described on the basis of a case study. In an interdisciplinary treatment plan, orthodontic extrusion is a viable treatment alternative, which can make the immediate placement of a dental implant in the frontal region possible. PMID:26568999

  19. Microfabrication of three-dimensional filters for liposome extrusion

    NASA Astrophysics Data System (ADS)

    Baldacchini, Tommaso; Nuñez, Vicente; LaFratta, Christopher N.; Grech, Joseph S.; Vullev, Valentine I.; Zadoyan, Ruben

    2015-03-01

    Liposomes play a relevant role in the biomedical field of drug delivery. The ability of these lipid vesicles to encapsulate and transport a variety of bioactive molecules has fostered their use in several therapeutic applications, from cancer treatments to the administration of drugs with antiviral activities. Size and uniformity are key parameters to take into consideration when preparing liposomes; these factors greatly influence their effectiveness in both in vitro and in vivo experiments. A popular technique employed to achieve the optimal liposome dimension (around 100 nm in diameter) and uniform size distribution is repetitive extrusion through a polycarbonate filter. We investigated two femtosecond laser direct writing techniques for the fabrication of three-dimensional filters within a microfluidics chip for liposomes extrusion. The miniaturization of the extrusion process in a microfluidic system is the first step toward a complete solution for lab-on-a-chip preparation of liposomes from vesicles self-assembly to optical characterization.

  20. Diffusion between glass and metals for optical fiber preform extrusion

    NASA Astrophysics Data System (ADS)

    Yeo, Felicia Yan Xin; Zhang, Zhifeng; Kumar Chakkathara Janardhanan Nair, Dileep; Zhang, Yilei

    2015-07-01

    When silica is extruded, diffusion of metal atoms into silica results contamination to the silica being heated, and thus is a serious concern for the glass extrusion process, such as extrusion of glass fiber preform. This paper examines diffusion between fused silica and two high strength metals, the stainless steel SS410 and the superalloy Inconel 718, at 1000 °C and under the normal atmosphere condition by SEM and Electron Dispersion Spectrum. It is found that diffusion occurs between silica and SS410, and at the same time, SS410 is severely oxidized during diffusion experiment. On the contrary, the diffusion between Inconel 718 and silica is unnoticeable, suggesting excellent high temperature performance of Inconel 718 for glass extrusion.

  1. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOEpatents

    LaCamera, Alfred F.

    2002-11-05

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  2. MTBE OXIDATION BY BIFUNCTIONAL ALUMINUM

    EPA Science Inventory

    Bifunctional aluminum, prepared by sulfating zero-valent aluminum with sulfuric acid, has a dual functionality of simultaneously decomposing both reductively- and oxidatively-degradable contaminants. In this work, the use of bifunctional aluminum for the degradation of methyl te...

  3. Studies on aluminum neurotoxicity

    SciTech Connect

    Cho, S.

    1988-01-01

    This work reports the inhibitory effects of aluminum on glucose-6-phosphate dehydrogenase (G6PD) from yeast and brains. The aluminum contents and several enzyme activities in aluminum-fed rat brain homogenates were compared with those in age-matched control groups. The concentration of aluminum in the homogenates of the aluminum-fed groups were twice of that of the controls. Acetylcholinesterase activities were the same as in both groups but hexokinase and G6PD activities in the aluminum-fed group were about 73% and 70% of the control, respectively. Further studies on the inhibitory effects of aluminum on G6PD were performed with the enzymes purified from human and pig brains. Two forms of G6PD isozymes were purified from human and pig brain by ammonium sulfate fractionation, hydroxylapatite chromatography, affinity chromatography with NADP-agarose and Blue-Sepharose CL-6B, and gel filtration with Sephadex S-300. The two forms of isozymes (isozyme I and II), purified to be homogeneous, had a molecular weight of 220,000, and composed of 4 subunits of molecular weight of 57,000. HPLC peptide maps of tryptic digests and amino acid analyses of the isozymes showed extensive homologies between the isozymes. Interestingly, only the isozyme II in human and pig brain were active with 6-phosphogluconate as a substrate. No such an activity was found in isozyme I. Aluminum inactivated G6PD activity of the human and pig brain isozyme I and isozyme II without affecting the 6-phosphogluconate dehydrogenase activity of the isozyme II. Circular dichroism studies showed that the binding of aluminum to G6PD induced a decrease in {alpha}-helix and {beta}-sheet and a increase in random coil. Therefore it is suggested that inactivation of G6PD by aluminum is due to the conformational change induced by aluminum binding.

  4. The effect of grain size on dynamic tensile extrusion behaviour

    NASA Astrophysics Data System (ADS)

    Park, Leeju; Kim, Hack Jun; Kim, Seok Bong

    2015-09-01

    Dynamic tensile extrusion (DTE) tests were conducted on coarse grained and ultrafine grained (UFG) OFHC Cu, Interstitial free (IF) Steel, and pure Ta. Equal channel angular pressing (ECAP) of 16passes with Bc for Cu, IF Steel and 4 passes for Ta was employed to fabricated UFG materials. DTE tests were carried out by launching the sphere samples (Dia. 7.62 mm) to the conical extrusion die at a speed of ˜500 m/sec. The fragmentation behavior of the soft-recovered fragments were examined and compared with each other. The DTE fragmentation behavior of CG and UFG was numerically simulated by the LS-DYNA FEM code.

  5. Rapid prototyping of extrusion dies using layer-based techniques

    SciTech Connect

    Misiolek, W.Z.; Winther, K.T.; Prats, A.E.; Rock, S.J.

    1999-02-01

    Extrusion die design and development often requires significant craftsman skill and iterative improvement to arrive at a production-ready die geometry. Constructing the dies used during this iterative process from layers, rather than from one solid block of material, offers unique opportunities to improve die development efficiency when coupled with concepts drawn from the rapid prototyping field. This article presents a proof-of-concept illustrating the potential utility of layer-based extrusion dies for the die design and fabrication process. The major benefits include greater flexibility in the design process, a more efficient, automated fabrication technique, and a means for performing localized die modifications and repairs.

  6. Calcium-Dependent Mitochondrial Extrusion in Ciliated Protozoa

    PubMed Central

    Bisharyan, Yelena; Clark, Theodore G.

    2011-01-01

    Here we demonstrate that ciliated protozoa can jettison mitochondria as intact organelles, releasing their contents to the extracellular space either in a soluble form, or in association with membrane vesicles at the cell periphery. The response is triggered by lateral clustering of GPI-anchored surface antigens, or by heat shock. In the first instance, extrusion is accompanied by elevated levels of intracellular calcium and is inhibited by Verapamil and BAPTA-AM arguing strongly for the involvement of calcium in triggering the response. Cells survive mitochondrial discharge raising the interesting possibility that extrusion is an early evolutionary adaptation to cell stress. PMID:21856451

  7. Aluminum: Reducing chloride emissions from aluminum production

    SciTech Connect

    Simon, P.

    1999-09-29

    Reynolds Metals Company (RMC), with assistance from a NICE{sup 3} grant, is developing for commercialization a closed-loop control process that greatly reduces chlorine emissions and increases plant efficiency while maintaining metal quality. The process still utilizes chlorine to remove impurities during aluminum processing, but is more effective than current methods. With the new technology chlorine in the stack is monitored and input chlorine is adjusted continuously. This optimization of chlorine use results in substantially less waste because less chlorine has to be bought or produced by aluminum manufacturers. This innovation is a significant improvement over conventional aluminum treatments, in which chlorine is injected in a more costly and wasteful manner. By the year 2010, the new technology has the potential to reduce the energy it takes to create chlorine by 8.4 billion Btu per year and to cut greenhouse gas emissions by 1,377 tons per year.

  8. A new technique for the strengthening of aluminum tungsten inert gas weld metals: using carbon nanotube/aluminum composite as a filler metal.

    PubMed

    Fattahi, M; Nabhani, N; Rashidkhani, E; Fattahi, Y; Akhavan, S; Arabian, N

    2013-01-01

    The effect of multi-walled carbon nanotube (MWCNT) on the mechanical properties of aluminum multipass weld metal prepared by the tungsten inert gas (TIG) welding process was investigated. High energy ball milling was used to disperse MWCNT in the aluminum powder. Carbon nanotube/aluminum composite filler metal was fabricated for the first time by hot extrusion of ball-milled powders. After welding, the tensile strength, microhardness and MWCNT distribution in the weld metal were investigated. The test results showed that the tensile strength and microhardness of weld metal was greatly increased when using the filler metal containing 1.5 wt.% MWCNT. Therefore, according to the results presented in this paper, it can be concluded that the filler metal containing MWCNT can serve as a super filler metal to improve the mechanical properties of TIG welds of Al and its alloys. PMID:23948441

  9. Anodizing Aluminum with Frills.

    ERIC Educational Resources Information Center

    Doeltz, Anne E.; And Others

    1983-01-01

    "Anodizing Aluminum" (previously reported in this journal) describes a vivid/relevant laboratory experience for general chemistry students explaining the anodizing of aluminum in sulfuric acid and constrasting it to electroplating. Additions to this procedure and the experiment in which they are used are discussed. Reactions involved are also…

  10. Cast aluminum denture base.

    PubMed

    Barco, M T; Dembert, M L

    1987-08-01

    The laboratory procedures for a cast aluminum base denture have been presented. If an induction casting machine is not available, the "two-oven technique" works well, provided the casting arm is kept spinning manually for 4 minutes after casting. If laboratory procedures are executed precisely and with care, the aluminum base denture can be cast with good results. PMID:3305884

  11. Effects of processing parameters on the extrusion by continuous variable cross-section direct extrusion with 7A09 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Li, Feng; Wu, Hongbin; Qin, Minghan

    2016-02-01

    In order to study the effects of processing parameters on the continuous variable cross-section direct extrusion (CVCDE), taking 7A09 aluminium alloy for example, the extrusion speed and forming temperature and the friction factor as key processing parameters are applied to research by finite element (FE) simulation. The research result showed that the extrusion speed had a significant influence on the maximum temperature of the billet, at the same time, both decreasing the friction factor and increasing forming temperature within a certain range were beneficial to reduce extrusion load. Both forming temperature and the extrusion speed were inversely linked to extrusion load, but the friction factor was directly proportional to extrusion load. Forming temperature had a far more important influence on extrusion load by comparison: when forming temperature increased from 380∘ to 430∘C, the peak value of extrusion load decreased by 25.6% and the flow uniformity of extruded product got improved. The process window based on both the press limit and surface defects limit was established and the most reasonable forming temperature was 405∘C under this process condition, which provided theoretical basis for formulation process of 7A09 aluminium alloy on the CVCDE extrusion.

  12. Is the Aluminum Hypothesis Dead?

    PubMed Central

    2014-01-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust. PMID:24806729

  13. Factors Contributing to Pilot Valve Fuel Seal Extrusion in Orbiter PRCS Thrusters

    NASA Technical Reports Server (NTRS)

    Waller, J.M.; Saulsberry, R.L.; Albright, John D.

    2000-01-01

    Extrusion of the polytetrafluoroethylene (PTFE) pilot seal used in the monomethylhydrazine (fuel) valve of the Orbiter Primary Reaction Control System (PRCS) thrusters has been implicated in numerous on-orbit thruster failures and on-ground valve failures. Two extrusion mechanisms have been proposed, one or both may be occurring. The first mechanism is attributed to thermal expansion mismatch between adjacent PTFE and metal parts used in the fuel valve, and is referred to as thermal extrusion. The second mechanism is attributed to nitrogen tetroxide (oxidizer) leakage from the adjacent oxidizer valve on the same thruster during ground turnaround, and is referred to as oxidizer-induced extrusion. Model calculations of PTFE pilot seal in an exact pilot valve configuration show that extrusion can be caused by differential thermal expansion, without the intervening influence of oxidizer. Experimental data on semitrapped PTFE and TFM (modified PTFE) specimens simulating a fuel pilot valve configuration show that thermal extrusion 1) is incremental and irreversible, 2) increases with the size of the thermal excursion, 3) decreases with successive thermal cycling, and 4) is accompanied by gap formation. Both PTFE and TFM exhibit a higher affinity for oxidizer than fuel. The property changes associated with oxidizer uptake may explain why oxidizer seals do not exhibit extrusion. Impression replicas of fuel pilot seals removed from the Orbiter fleet show two types of extrusion: extrusion of the entire seal (loaded extrusion), or extrusion of non-sealing surface (unloaded extrusion). Both extrusion types may arise from differences in service history, rather than in failure mechanism. The plausibility oxidizer-induced extrusion was evaluated. Preliminary calculations suggest that enough energy, heat, or gas may be liberated under certain operational scenarios to cause catastrophic extrusion. However, given the lack of supporting data, conclusions implicating oxidizer leakage

  14. Aluminum structural applications

    SciTech Connect

    Lucas, G.

    1996-05-01

    Extensive research by aluminum producers and automakers in the 1980s resulted in the development of technologies that enable building of aluminum cars that meet and exceed all the expectations of today`s drivers and passengers, yet weigh several hundred pounds less than their steel counterparts. The Acura NSX sports car, the Audi A8, and the Jaguar XJ220 have all been introduced. Ford has built 40 aluminum-intensive automobiles based on the Taurus/Sable for test purposes, and General Motors recently announced an aluminum-structured electric vehicle. The design flexibility that aluminum allows is shown by these examples. Each uses a somewhat different technology that is particularly suited to the vehicle and its market.

  15. The aluminum smelting process.

    PubMed

    Kvande, Halvor

    2014-05-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development. PMID:24806722

  16. The Aluminum Smelting Process

    PubMed Central

    2014-01-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development. PMID:24806722

  17. Melting, casting, and alpha-phase extrusion of the uranium-2. 4 weight percent niobium alloy

    SciTech Connect

    Anderson, R C; Beck, D E; Kollie, T G; Zorinsky, E J; Jones, J M

    1981-10-01

    The experimental details of the melting, casting, homogenization, and alpha-phase extrusion process used to fabricate the uranium-2.4 wt % niobium alloy into 46-mm-diameter rods is described. Extrusion defects that were detected by an ultrasonic technique were eliminated by proper choice of extrusion parameters; namely, reduction ratio, ram speed, die angle, and billet preheat temperature.

  18. Load beam unit replaceable inserts for dry coal extrusion pumps

    DOEpatents

    Saunders, Timothy; Brady, John D.

    2012-11-13

    A track assembly for a particulate material extrusion pump according to an exemplary aspect of the present disclosure includes a link assembly with a roller bearing. An insert mounted to a load beam located such that the roller bearing contacts the insert.

  19. Track with overlapping links for dry coal extrusion pumps

    DOEpatents

    Saunders, Timothy; Brady, John D

    2014-01-21

    A chain for a particulate material extrusion pump includes a plurality of links, each of the plurality of links having a link body and a link ledge, wherein each link ledge of the plurality of links at least partially overlaps the link body of an adjacent one of the plurality of links.

  20. Reactive extrusion of zein with glyoxal and polyethylene maleic anhydride

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In order for zein, a potentially significant co-product of the bio-ethanol industry, to be used in new markets, improved zein based products are needed. These products need to be produced by the most economical means possible. In the traditional plastics industry, extrusion techniques are the most e...

  1. Extrusion cooking with glucose supplementation reduced fumonisin concentrations and toxicity

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion cooking involves forcing material through a heated barrel under high pressure using one (single-screw configuration) or two (twin-screw configuration) augers. We previously demonstrated (Bullerman et al., Journal of Agricultural and Food Chemistry 56:2400-2405, 2008; Voss et al., Journal o...

  2. PREPARATION OF STARCH-GRAFT-POLYACRYLAMIDE COPOLYMERS BY REACTIVE EXTRUSION

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Graft copolymers of starch and polyacrylamide (PAAm) were prepared by reactive extrusion using a co-rotating twin screw extruder and ammonium persulfate initiator. Feed rates were 109 g/min to 325 g/min (all components) at a moisture content of 50%, with screw speeds in the range 100 rpm to 300 rpm...

  3. EXPOSURE TO CHEMICAL ADDITIVES FROM POLYVINYL CHLORIDE POLYMER EXTRUSION PROCESSING

    EPA Science Inventory

    This report presents a model to predict worker inhalation exposure due to off-gassing of additives during polyvinyl chloride (PVC) extrusion processing. ata on off-gassing of additives were reviewed in the literature, the off-gassing at normal PVC processing temperatures was stud...

  4. Peritoneo-vulvar catheter extrusion after shunt operation.

    PubMed

    Nagulic, M; Djordjevic, M; Samardzic, M

    1996-04-01

    We report an unusual case of catheter extrusion through the external genitalia. between the labium majus and the labium minus, in a 6-month-old hydrocephalic baby. The event occurred 5 months after placement of a ventriculoperitoneal shunt. PMID:8739410

  5. PREPARATION OF STARCH-G-POLYACRYLAMIDE COPOLYMERS BY REACTIVE EXTRUSION

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Graft copolymers of starch and polyacrylamide were prepared by reactive extrusion using a co-rotating twin screw extruder and ammonium persulfate initiator. Feed rates were 109 g/min up to 325 g/min (all components) at a moisture content of 50 percent, with screw speeds in the range 100 rpm to 300 ...

  6. MODELING EXTRUSION PROCESSING OF AQUACULTURE FEED INCORPORATING DISTILLERS GRAINS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Three ingredient blends containing 20, 30, and 40% Distillers Dried Grains with Solubles (DDGS), with a net protein adjusted to 28% were prepared. Extrusion studies were conducted at 3 levels of moisture content, 3 levels of barrel temperature profile, and 5 levels of screw speed in a single screw e...

  7. Clinical biochemistry of aluminum

    SciTech Connect

    King, S.W.; Savory, J.; Wills, M.R.

    1981-05-01

    Aluminum toxicity has been implicated in the pathogenesis of a number of clinical disorders in patients with chronic renal failure on long-term intermittent hemodialysis treatment. The predominant disorders have been those involving either bone (osteomalacic dialysis osteodystrophy) or brain (dialysis encephalopathy). In nonuremic patients, an increased brain aluminum concentration has been implicated as a neurotoxic agent in the pathogenesis of Alzheimer's disease and was associated with experimental neurofibrillary degeneration in animals. The brain aluminum concentrations of patients dying with the syndrome of dialysis encephalopathy (dialysis dementia) are significantly higher than in dialyzed patients without the syndrome and in nondialyzed patients. Two potential sources for the increased tissue content of aluminum in patients on hemodialysis have been proposed: (1) intestinal absorption from aluminum containing phosphate-binding gels, and (2) transfer across the dialysis membrane from aluminum in the water used to prepare the dialysate. These findings, coupled with our everyday exposure to the ubiquitous occurrence of aluminum in nature, have created concerns over the potential toxicity of this metal.

  8. Apical Extrusion of Debris and Irrigants Using Different Irrigation Needles.

    PubMed

    Silva, Paula Barcellos; Krolow, Angélica Mohnsam; Pilownic, Katerine Jahnecke; Casarin, Renata Picanço; Lima, Regina Karla Pontes; Leonardo, Renato de Toledo; Pappen, Fernanda Geraldo

    2016-04-01

    This study evaluated the influence of irrigation tip, root canal curvature and final apical diameter on periapical debris and irrigant extrusion during root canal instrumentation. After being classified as mildly or moderately curved, the mesiobuccal root canals of 90 human molars were instrumented. The teeth were allocated into three groups according to the used needle type: a flat open-end needle (Group 1), a side-vented needle (Group 2) or a double side-vented needle (Group 3). The amount of extruded material after instrumentation was calculated for each group. The differences in irrigant and debris extrusion between the experimental groups were analyzed with the Mann-Whitney U test. Irrigation tips and final instrument diameter differences were analyzed with the Kruskal-Wallis test. Multiple groups were compared using the Mann-Whitney U-test with a Bonferroni correction at α=0.05. The amount of extruded material from the double side-vented needle was significantly less than the open-ended flat needle (p=0.008), but there was no difference compared to the side-vented needle (p=0.929). The results showed no effect of root curvature and final apical diameter on the amount of irrigant and debris extrusion (p>0.05). The double side-vented needles generated the least material extrusion to the periapical tissues. Irrigation needle type had the greatest influence on periapical irrigant and debris extrusion and the double side-vented needles may be safely used during endodontic therapy. PMID:27058383

  9. Equal Channel Angular Extrusion Progress Report for March 1998 - May 1999

    SciTech Connect

    Macheret, Yevgeny; Watkins, Arthur Deloss; Korth, Gary Elvan; Lillo, Thomas Martin; Flinn, John Elwood Jr.; Herling, D. R.; Smith, M. T.; Schwarz, R. B.

    1999-10-01

    Pure copper and Alloy 5083 aluminum were processed by equal channel angular extrusion (ECAE); their microstructural evolution and corresponding mechanical properties were investigated. Work also began on the possible use of ECAE to synthesize advanced materials or to consolidate metal powders or powder mixtures. The die tooling used for ECAE is described and selected microstructural and mechanical property results for ECAE-processed copper and cold-rolled (conventionally-processed) copper in the as-processed and annealed condition are compared. Results thus far show that the “pure” metal is prone to low temperature recrystallization after large strain hardening—more beneficial effects are expected in the dispersion-strengthened and precipitation-hardening alloys. The large range of tensile properties and grain sizes from the copper allowed a flow stress analysis to be performed. From this analysis, a new model for flow stress behavior is proposed. An evaluation of ECAE processing of material for spot welding electrodes began. Results to date include electrodes of ECAE-processed commercially pure copper (Alloy 101). Future work involving Glidcop® (Al2O3 oxide dispersionstrengthened copper) and CuCrZr (Cr-Zr precipitation dispersion) materials will be required to fully investigate the benefits of ECAE for electrode life extension. Initial work on Aluminum Alloy 5083 showed that ECAE led to grain refinement as well as broke up and more uniformly dispersed the hardening precipitates. This is desirable for enhancing superplastic behavior. Study of ECAE for consolidating metal powder began. Early results with a Cu-Ag powder indicate that near 100% density was achieved with room temperature consolidation.

  10. Purifying Aluminum by Vacuum Distillation

    NASA Technical Reports Server (NTRS)

    Du Fresne, E. R.

    1985-01-01

    Proposed method for purifying aluminum employs one-step vacuum distillation. Raw material for process impure aluminum produced in electrolysis of aluminum ore. Impure metal melted in vacuum. Since aluminum has much higher vapor pressure than other constituents, boils off and condenses on nearby cold surfaces in proportions much greater than those of other constituents.

  11. Study of extrusion behaviour and porridge making characteristics of wheat and guava blends.

    PubMed

    Gandhi, Neeraj; Singh, Baljit

    2015-05-01

    Extrusion cooking studies were carried out with a view to develop an instant porridge from wheat grits and guava pulp at different levels from 10 to 50 %. The mixtures were dried to bring down the moisture content to 12, 15 or 18 % and processed using twin screw extruder. The properties of extrudates (expansion ratio and density) and porridge (water absorption index, water solubility index and sensory quality) were studied. Increase in feed moisture content and guava pulp level resulted in the decrease in expansion ratio and increase in density of the extrudates. Water absorption index (WAI) increased and water solubility index (WSI) decreased with increase in feed moisture content. With increase in level of pulp, WAI decreased and WSI increased. Highly acceptable porridge was obtained at 15 % feed moisture content and 20 and 30 % guava pulp. To the samples with selected feed moisture and pulp levels, sugar was added at 20, 25 and 30 % levels to prepare the final product. Sugar level of 30 % was found out to be most acceptable. Fruit porridge stored in LDPE and aluminum laminate pouches at ambient temperature remained acceptable upto 6 months. PMID:25892805

  12. Advances in aluminum anodizing

    NASA Technical Reports Server (NTRS)

    Dale, K. H.

    1969-01-01

    White anodize is applied to aluminum alloy surfaces by specific surface preparation, anodizing, pigmentation, and sealing techniques. The development techniques resulted in alloys, which are used in space vehicles, with good reflectance values and excellent corrosive resistance.

  13. Walnut Hulls Clean Aluminum

    NASA Technical Reports Server (NTRS)

    Colberg, W. R.; Gordon, G. H.; Jackson, C. H.

    1984-01-01

    Hulls inflict minimal substrate damage. Walnut hulls found to be best abrasive for cleaning aluminum surfaces prior to painting. Samples blasted with walnut hulls showed no compressive stress of surface.

  14. Corrosion Inhibitors for Aluminum.

    ERIC Educational Resources Information Center

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  15. CORROSION PROTECTION OF ALUMINUM

    DOEpatents

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  16. Corrosion Protection of Aluminum

    DOEpatents

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  17. Light weight aluminum optics

    NASA Astrophysics Data System (ADS)

    Catura, R. C.; Vieira, J. R.

    1985-09-01

    Light weight mirror blanks were fabricated by dip-brazing a core of low mass aluminum foam material to thin face sheets of solid aluminum. The blanks weigh 40% of an equivalent size solid mirror and were diamond turned to provide reflective surfaces. Optical interferometry was used to assess their dimensional stability over 7 months. No changes in flatness are observed (to the sensitivity of the measurements of a half wavelength of red light).

  18. Exposure to chemical additives from polyvinyl chloride polymer extrusion processing

    SciTech Connect

    Lamb, C.S.

    1989-12-01

    The report presents a model to predict worker inhalation exposure due to off-gassing of additives during polyvinyl chloride (PVC) extrusion processing. Data on off-gassing of additives were reviewed in the literature, the off-gassing at normal PVC processing temperatures was studied in the laboratory, process variables were estimated from an equipment manufacturer survey, and worker-activities and possible exposure sources were observed in an industrial survey. The purpose of the study was to develop a theoretical model to predict worker inhalation exposure to additives used during PVC extrusion processing. A model to estimate the generation rate of the additive from the polymer extrudate was derived from the mass transport equations governing diffusion. The mass flow rate, initial additive volatile weight fraction, off-gassing time, diffusivity, and slab thickness are required to determine the generation rate from the model.

  19. Extrusion process optimization for toughness in balloon films

    NASA Technical Reports Server (NTRS)

    Cantor, K. M.; Harrison, I. R.

    1993-01-01

    An experimental optimization process for blown film extrusion is described and examined in terms of the effects of the technique on the toughness of balloon films. The optimization technique by Cantor (1990) is employed which involves the identification of key process variables including screw speed, nip speed, bubble diameter, and frost-line height for analysis to optimize the merit function. The procedure is employed in the extrusion of a low-density polyethylene polymer, and the resulting optimized materials are toughness- and puncture-tested. Balloon toughness is optimized in the analytical relationship, and the process parameters are modified to attain optimal toughness. The film produced is shown to have an average toughness of 24.5 MPa which is a good value for this key property of balloon materials for high-altitude flights.

  20. Compaction and segregation of sister chromatids via active loop extrusion

    PubMed Central

    Goloborodko, Anton; Imakaev, Maxim V; Marko, John F; Mirny, Leonid

    2016-01-01

    The mechanism by which chromatids and chromosomes are segregated during mitosis and meiosis is a major puzzle of biology and biophysics. Using polymer simulations of chromosome dynamics, we show that a single mechanism of loop extrusion by condensins can robustly compact, segregate and disentangle chromosomes, arriving at individualized chromatids with morphology observed in vivo. Our model resolves the paradox of topological simplification concomitant with chromosome 'condensation', and explains how enzymes a few nanometers in size are able to control chromosome geometry and topology at micron length scales. We suggest that loop extrusion is a universal mechanism of genome folding that mediates functional interactions during interphase and compacts chromosomes during mitosis. DOI: http://dx.doi.org/10.7554/eLife.14864.001 PMID:27192037

  1. Deuterium fiber extrusion and handling system for neutron production experiment

    NASA Astrophysics Data System (ADS)

    Ruden, Edward L.; Gale, Donald G.; Rahman, Hafiz U.

    2001-10-01

    A frozen D2 fiber fragment extrusion and handling system has been developed at AFRL to provide a central target for a wire array implosion on SNL's Z machine. The system, though, can be modified for use in Magnetized Target Fusion research. As presently configured, it extrudes a 0.5 mm diameter fiber, cuts the fiber to a length of 7 cm, and drops the fiber fragment into an LN2 refrigerated support structure where the fiber remains intact for about 7 minutes. A heavy hydraulically actuated blast shutter protects the extrusion system after the fragment is dropped. Design and performance information, including detailed images of the fiber during the various phases of operation, will be provided.

  2. Hot-melt extrusion of sugar-starch-pellets.

    PubMed

    Yeung, Chi-Wah; Rein, Hubert

    2015-09-30

    Sugar-starch-pellets (syn. sugar spheres) are usually manufactured through fluidized bed granulation or wet extrusion techniques. This paper introduces hot-melt extrusion (HME) as an alternative method to manufacture sugar-starch-pellets. A twin-screw extruder coupled with a Leistritz Micro Pelletizer (LMP) cutting machine was utilized for the extrusion of different types (normal-, waxy-, and high-amlyose) of corn starch, blended with varying amounts of sucrose. Pellets were characterized for their physicochemical properties including crystallinity, particle size distribution, tensile strength, and swelling expansion. Furthermore, the influence of sugar content and humidity on the product was investigated. Both sucrose and water lowered the Tg of the starch system allowing a convenient extrusion process. Mechanical strength and swelling behavior could be associated with varying amylose and amylopectin. X-ray powder diffractometric (XRPD) peaks of increasing sucrose contents appeared above 30%. This signified the oversaturation of the extruded starch matrix system with sucrose. Otherwise, had the dissolved sucrose been embedded into the molten starch matrix, no crystalline peak could have been recognized. The replacement of starch with sucrose reduced the starch pellets' swelling effect, which resulted in less sectional expansion (SEI) and changed the surface appearance. Further, a nearly equal tensile strength could be detected for sugar spheres with more than 40% sucrose. This observation stands in good relation with the analyzed values of the commercial pellets. Both techniques (fluidized bed and HME) allowed a high yield of spherical pellets (less friability) for further layering processes. Thermal influence on the sugar-starch system is still an obstacle to be controlled. PMID:26248144

  3. Precipitation during infiltration of A201 aluminum alloy into Al-Fe-V-Si preform

    SciTech Connect

    Yang, C.C.; Chen, Y.C.; Chang, E.

    1996-04-01

    The newly developed Al-Fe-V-Si aluminum alloy, produced by melt spinning into ribbons, comminution of ribbon to particles, and then consolidation of particles by extrusion and forging, is being considered for high temperature applications due to the material`s characteristics of high elevated temperature strength, low density, good toughness and thermal stability. In order to extend the near-net shaping capability of the material, the authors have proposed a new process that Al-Fe-V-Si aluminum alloy particles can be consolidated by casting, in which the liquid aluminum alloy was infiltrated around the Al-Fe-V-Si particles to form a FVS1212/A201 composite material. Preliminary study of the Al-Fe-V-Si particle reinforced A201 aluminum alloy composite demonstrated that the compression strength at 300 C can be twice as high as A201 aluminum alloy. This work constitutes a continuation of the previous efforts to understand the microstructural evolution sequences, particularly the precipitation events during infiltration of the liquid aluminum into Al-Fe-V-Si preform.

  4. Aluminum, parathyroid hormone, and osteomalacia

    SciTech Connect

    Burnatowska-Hledin, M.A.; Kaiser, L.; Mayor, G.H.

    1983-01-01

    Aluminum exposure in man is unavoidable. The occurrence of dialysis dementia, vitamin D-resistant osteomalacia, and hypochromic microcytic anemia in dialysis patients underscores the potential for aluminum toxicity. Although exposure via dialysate and hyperalimentation leads to significant tissue aluminum accumulation, the ubiquitous occurrence of aluminum and the severe pathology associated with large aluminum burdens suggest that smaller exposures via the gastrointestinal tract and lungs could represent an important, though largely unrecognized, public health problem. It is clear that some aluminum absorption occurs with the ingestion of small amounts of aluminum in the diet and medicines, and even greater aluminum absorption is seen in individuals consuming large amounts of aluminum present in antacids. Aluminum absorption is enhanced in the presence of elevated circulating parathyroid hormone. In addition, elevated PTH leads to the preferential deposition of aluminum in brain and bone. Consequently, PTH is likely to be involved in the pathogenesis of toxicities in those organs. PTH excess also seems to lead to the deposition of aluminum in the parathyroid gland. The in vitro demonstration that aluminum inhibits parathyroid hormone release is consistent with the findings of a euparathyroid state in dialysis patients with aluminum related vitamin D-resistant osteomalacia. Nevertheless, it seems likely that hyperparathyroidism is at least initially involved in the pathogenesis of aluminum neurotoxicity and osteomalacia; the increases in tissue aluminum stores are followed by suppression of parathyroid hormone release, which is required for the evolution of osteomalacia. Impaired renal function is not a prerequisite for increased tissue aluminum burdens, nor for aluminum-related organ toxicity. Consequently, it is likely that these diseases will be observed in populations other than those with chronic renal disease.

  5. The dynamics of extrusion tectonics: Insights from numerical modeling

    NASA Astrophysics Data System (ADS)

    Capitanio, Fabio A.

    2014-12-01

    To elucidate the dynamics of extrusion tectonics, I investigate the relation between subduction processes and intraplate deformation. Three-dimensional numerical models of subducting upper plate systems show that subduction of a heterogeneous buoyancy slab, that is, hosting continental and oceanic lithosphere, causes the retreat of the oceanic trench and the localization of deformation in the back arc. Similar trench evolution is found when the subducting slab partially detaches from the impinging continent; however, deformation in the upper plate interiors widens, with indentation, plastic yielding and rotation of a large block extruding laterally toward the retreating margin. Indentation stresses are consequence of the partial slab breakoff at depth and vanish when the detached slablet reaches the mantle transition zone, resulting in transient extrusion tectonics. The distance to which indentation deformation propagates depends on the ability of subducting lithosphere to propagate stress laterally and is linear with the lithospheric strength. While in the stretching back arc the plate deformation and the underlying mantle flow are coupled, they are uncoupled in the extrusion tectonics, where mostly stresses propagated through the margin drive rotations. The potential role of these diverse subduction processes in the eastern Mediterranean is discussed, suggesting that different mechanisms likely drive the tectonics of this area.

  6. Bioavailability of starch based hot stage extrusion formulations.

    PubMed

    Henrist, D; Lefebvre, R A; Remon, J P

    1999-10-01

    The aim of the study was to develop a starch based hot stage extrusion formulation for controlled drug delivery and to evaluate its in vivo behavior. The extrusion mixture consisted of 53% corn starch as the matrix forming agent, 15% sorbitol as a plasticizer, 30% theophylline monohydrate as the model drug and 2% glyceryl monostearate as a lubricant. The extrudates were produced by means of a corotating twin screw extruder of APV Baker equipped with a twin screw powder feeder and a 3-mm cylindrical die. During extrusion 20% water (based on the wet mass) was added to the powder mixture. The extrudates were dried in an oven at 60 degrees C during 48 h, cut and filled out in hard gelatine capsules, in a way that the content of two capsules corresponded with a dose of 300 mg anhydrous theophylline. The dissolution profile of the experimental dosage form was retarded with a drug release of around 80% in 8 h. The in vivo behavior of the experimental formulation was evaluated in a randomized crossover design study (n=8) with a commercially available multiple unit sustained release product as the reference formulation. The plasma samples were analyzed by a validated HPLC-UV method with solid phase extraction for the sample preparation. It was clear that the experimental formulation exhibited sustained release behavior, but that it performed less well than the multiple unit dosage form. PMID:10502624

  7. Topological Optimization of Beam Cross Section by Employing Extrusion Constraint

    NASA Astrophysics Data System (ADS)

    Zuberi, Rehan H.; Zhengxing, Zuo; Kai, Long

    2010-05-01

    Optimal cross-section design of beams plays a characteristic role which signifies the rigidity of the member in bending, shear and torsion load conditions. Practically modern overhead crane girders, railway bridge girders or rail tracks etc. require constant cross-section along the axial direction. Conventional topological optimization modeling procedures in such cases prove inadequate for the reason that these procedures generate non-uniform topologies along the axis of the bending member. To examine optimal topology of those structural bending members which commonly possess constant cross-section along the axis the topology optimization with extrusion constraint is more appropriate. The extrusion constraint method suggests a fresh approach to investigate optimal topologies of beam cross-section under the influence of realistic loading condition across the section at the beginning of design cycle. Presented study is focused upon the influence of various configuration and location of the load and boundary conditions on the topology of the of the beam cross-section which was not possible prior to the materialization of the extrusion or stamping constraint method. Several realistic loads and boundary conditions have been applied on the 3D beam model and optimal cross-section topologies obtained have uniform compliance history and convergent solutions. The lowest compliance criteria have been suggested to choose topologies as furthers shape and size optimization candidates during beam design process.

  8. Recent Developments in Mechanochemical Materials Synthesis by Extrusion.

    PubMed

    Crawford, Deborah E; Casaban, José

    2016-07-01

    Mechanochemical synthesis, i.e., reactions conducted by grinding solid reactants together with no or minimal solvent, has been demonstrated as an excellent technique for the formation of both organic and inorganic compounds. Mechanochemistry is viewed as an alternative approach to chemical synthesis and is not always considered when developing manufacturing processes of fine chemicals. Here, recent advances are highlighted regarding mechanochemical synthesis, by utilizing a well-developed continuous technique - extrusion, and the advantages it offers to further support its use in the manufacturing of these chemicals. To put this work into context, it is shown how extrusion plays a vital role for manufacturing in the food, polymer, and pharmaceutical industries, and how the research carried out by these respective industrialists provides great insight and understanding of the technique, with the results being applicable in the chemical industry. The synthesis of metal-organic frameworks (MOFs) is highlighted herein as an excellent example showcasing the advantages that extrusion provides to the manufacture of these materials, one advantage being the exceptional space time yields (STYs) reported for these processes, at three orders of magnitude greater than conventional (solvothermal) synthesis. PMID:26932541

  9. Propulsion at low Reynolds number via beam extrusion

    NASA Astrophysics Data System (ADS)

    Gosselin, Frederick; Neetzow, Paul

    2014-03-01

    We present experimental and theoretical results on the extrusion of a slender beam in a viscous fluid. We are particularly interested in the force necessary to extrude the beam as it buckles with large amplitude due to viscous friction. The problem is inspired by the propulsion of Paramecium via trichocyst extrusion. Self-propulsion in micro-organisms is mostly achieved through the beating of flagella or cilia. However, to avoid a severe aggression, unicellular Paramecium has been observed to extrude trichocysts in the direction of the aggression to burst away. These trichocysts are rod-like organelles which, upon activation, grow to about 40 μm in length in 3 milliseconds before detaching from the animal. The drag force created by these extruding rods pushing against the viscous fluid generates thrust in the opposite direction. We developed an experimental setup to measure the force required to push a steel piano wire into an aquarium filled with corn syrup. This setup offers a near-zero Reynolds number, and allows studying deployments for a range of constant extrusion speeds. The experimental results are reproduced with a numerical model coupling a large amplitude Euler-Bernoulli beam theory with a fluid load model proportional to the local beam velocity. This study was funded in part by the The Natural Sciences and Engineering Research Council of Canada.

  10. Formation of chromosomal domains in interphase by loop extrusion

    NASA Astrophysics Data System (ADS)

    Fudenberg, Geoffrey

    While genomes are often considered as one-dimensional sequences, interphase chromosomes are organized in three dimensions with an essential role for regulating gene expression. Recent studies have shown that Topologically Associating Domains (TADs) are fundamental structural and functional building blocks of human interphase chromosomes. Despite observations that architectural proteins, including CTCF, demarcate and maintain the borders of TADs, the mechanisms underlying TAD formation remain unknown. Here we propose that loop extrusion underlies the formation TADs. In this process, cis-acting loop-extruding factors, likely cohesins, form progressively larger loops, but stall at TAD boundaries due to interactions with boundary proteins, including CTCF. This process dynamically forms loops of various sizes within but not between TADs. Using polymer simulations, we find that loop extrusion can produce TADs as determined by our analyses of the highest-resolution experimental data. Moreover, we find that loop extrusion can explain many diverse experimental observations, including: the preferential orientation of CTCF motifs and enrichments of architectural proteins at TAD boundaries; TAD boundary deletion experiments; and experiments with knockdown or depletion of CTCF, cohesin, and cohesin-loading factors. Together, the emerging picture from our work is that TADs are formed by rapidly associating, growing, and dissociating loops, presenting a clear framework for understanding interphase chromosomal organization.

  11. How subaerial salt extrusions influence water quality in adjacent aquifers

    NASA Astrophysics Data System (ADS)

    Mehdizadeh, Razieh; Zarei, Mehdi; Raeisi, Ezzat

    2015-12-01

    Brines supplied from salt extrusions cause significant groundwater salinization in arid and semi-arid regions where salt rock is exposed to dissolution by episodic rainfalls. Here we focus on 62 of the 122 diapirs of Hormuz salt emergent in the southern Iran. To consider managing the degradation effect that salt extrusions have on the quality of adjoining aquifers, it is first necessary to understand how they influence adjacent water resources. We evaluate here the impacts that these diapirs have on adjacent aquifers based on investigating their geomorphologies, geologies, hydrologies and hydrogeologies. The results indicate that 28/62 (45%) of our sample of salt diapirs have no significant impact on the quality of groundwater in adjoining aquifers (namely Type N), while the remaining 34/62 (55%) degrade nearby groundwater quality. We offer simple conceptual models that account for how brines flowing from each of these types of salt extrusions contaminate adjacent aquifers. We identify three main mechanisms that lead to contamination: surface impact (Type A), subsurface intrusion (Type B) and indirect infiltration (Type C). A combination of all these mechanisms degrades the water quality in nearby aquifers in 19/62 (31%) of the salt diapirs studied. Having characterized the mechanism(s) by which each diapir affects the adjacent aquifer, we suggest a few possible remediation strategies to be considered. For instance, engineering the surface runoff of diapirs Types A and C into nearby evaporation basins would improve groundwater quality.

  12. Hot-melt extrusion technology and pharmaceutical application.

    PubMed

    Wilson, Matthew; Williams, Marcia A; Jones, David S; Andrews, Gavin P

    2012-06-01

    The use of hot-melt extrusion (HME) within the pharmaceutical industry is steadily increasing, due to its proven ability to efficiently manufacture novel products. The process has been utilized readily in the plastics industry for over a century and has been used to manufacture medical devices for several decades. The development of novel drugs with poor solubility and bioavailability brought the application of HME into the realm of drug-delivery systems. This has specifically been shown in the development of drug-delivery systems of both solid dosage forms and transdermal patches. HME involves the application of heat, pressure and agitation through an extrusion channel to mix materials together, and subsequently forcing them out through a die. Twin-screw extruders are most popular in solid dosage form development as it imparts both dispersive and distributive mixing. It blends materials while also imparting high shear to break-up particles and disperse them. HME extrusion has been shown to molecularly disperse poorly soluble drugs in a polymer carrier, increasing dissolution rates and bioavailability. The most common difficulty encountered in producing such dispersions is stabilization of amorphous drugs, which prevents them from recrystallization during storage. Pharmaceutical industrial suppliers, of both materials and equipment, have increased their development of equipment and chemicals for specific use with HME. Clearly, HME has been identified as an important and significant process to further enhance drug solubility and solid-dispersion production. PMID:22838073

  13. Extrusion of metal oxide superconducting wire, tube or ribbon

    DOEpatents

    Dusek, Joseph T.

    1993-01-01

    A process for extruding a superconducting metal oxide composition YBa.sub.2 Cu.sub.3 O.sub.7-x provides a wire (tube or ribbon) having a cohesive mass and a degree of flexibility together with enhanced electrical properties. Wire diameters in the range of 6-85 mils have been produced with smaller wires on the order of 10 mils in diameter exhibiting enhanced flexibility for forming braided, or multistrand, configurations for greater current carrying capacity. The composition for extrusion contains a polymeric binder to provide a cohesive mass to bind the particles together during the extrusion process with the binder subsequently removed at lower temperatures during sintering. The composition for extrusion further includes a deflocculent, an organic plasticizer and a solvent which also are subsequently removed during sintering. Electrically conductive tubing with an inner diameter of 52 mil and an outer diameter of 87-355 mil has also been produced. Flat ribbons have been produced in the range of 10-125 mil thick by 100-500 mil wide. The superconducting wire, tube or ribbon may include an outer ceramic insulating sheath co-extruded with the wire, tubing or ribbon.

  14. Extrusion of metal oxide superconducting wire, tube or ribbon

    DOEpatents

    Dusek, Joseph T.

    1993-10-05

    A process for extruding a superconducting metal oxide composition YBa.sub.2 Cu.sub.3 O.sub.7-x provides a wire (tube or ribbon) having a cohesive mass and a degree of flexibility together with enhanced electrical properties. Wire diameters in the range of 6-85 mils have been produced with smaller wires on the order of 10 mils in diameter exhibiting enhanced flexibility for forming braided, or multistrand, configurations for greater current carrying capacity. The composition for extrusion contains a polymeric binder to provide a cohesive mass to bind the particles together during the extrusion process with the binder subsequently removed at lower temperatures during sintering. The composition for extrusion further includes a deflocculent, an organic plasticizer and a solvent which also are subsequently removed during sintering. Electrically conductive tubing with an inner diameter of 52 mil and an outer diameter of 87-355 mil has also been produced. Flat ribbons have been produced in the range of 10-125 mil thick by 100-500 mil wide. The superconducting wire, tube or ribbon may include an outer ceramic insulating sheath co-extruded with the wire, tubing or ribbon.

  15. Co-Extrusion Instabilities Modeled with a Single Fluid

    NASA Astrophysics Data System (ADS)

    Reis, T.; Sahin, M.; Wilson, H.

    2008-07-01

    Industrial processes involving co-extrusion of multiple fluids to produce multi-layered products are rife with instabilities. We consider a simple indicative instance of co-extrusion, in which there is only a single fluid involved in the flow, but two different channel branches impose differing flow histories on it. The channels merge and, ideally, a smooth film is extruded with two layers having different stress histories. In experimental studies a wavelike instability is observed with a well defined wavelength in the flow direction and a `zig-zag' like structure, indicating that the extra flow caused by the instability is three-dimensional. Suggested mechanisms for instabilities in co-extrusion include a jump in viscosity and/or first normal stress difference across a flat interface, and a coupling of normal stresses with streamline curvature in the region where the two streams merge. Using a numerical linear stability tool we investigate this instability (using a single mode fluid model throughout) and explore which of the known mechanisms is the most likely culprit here.

  16. ALUMINUM RECLAMATION BY ACIDIC EXTRACTION OF ALUMINUM-ANODIZING SLUDGES

    EPA Science Inventory

    Extraction of aluminum-anodizing sludges with sulfuric acid was examined to determine the potential for production of commercial-strength solutions of aluminum sulfate, that is liquid alum. The research established kinetic and stoichiometric relationships and evaluates product qu...

  17. Aluminum for plasmonics.

    PubMed

    Knight, Mark W; King, Nicholas S; Liu, Lifei; Everitt, Henry O; Nordlander, Peter; Halas, Naomi J

    2014-01-28

    Unlike silver and gold, aluminum has material properties that enable strong plasmon resonances spanning much of the visible region of the spectrum and into the ultraviolet. This extended response, combined with its natural abundance, low cost, and amenability to manufacturing processes, makes aluminum a highly promising material for commercial applications. Fabricating Al-based nanostructures whose optical properties correspond with theoretical predictions, however, can be a challenge. In this work, the Al plasmon resonance is observed to be remarkably sensitive to the presence of oxide within the metal. For Al nanodisks, we observe that the energy of the plasmon resonance is determined by, and serves as an optical reporter of, the percentage of oxide present within the Al. This understanding paves the way toward the use of aluminum as a low-cost plasmonic material with properties and potential applications similar to those of the coinage metals. PMID:24274662

  18. Effects of process parameters on microstructural evolution and properties of AZ61 alloy during hot extrusion

    NASA Astrophysics Data System (ADS)

    Lu, Y. L.; Li, X. C.; Xu, W. T.; Wu, D.; Yang, M.

    2015-12-01

    Extrusion testing of AZ61 alloys were conducted at deformation temperatures of 300°C to 410°C and extrusion ratios of 3, 10 and 16 respectively to optimize the process parameters. The experimental results show that deformation process parameters significantly affect microstructures and properties. Optical microscope observation shows that grains are refined greatly during hot extrusion and the mechanical properties are improved with increasing the extrusion ratio. For AZ61 alloy, the optimal extrusion temperature is 370 °C. When deformation temperature increases, more slip systems participate in the plastic deformation, which leads to the decrease of the cleavage surface. After severe plastic deformation, a remarkable improvement of ductility of AZ61 alloy has been found. The ductile fracture mechanism is gradually dominant instead of brittle fracture with increasing the extrusion ratio.

  19. Elevated temperature aluminum alloys

    NASA Technical Reports Server (NTRS)

    Meschter, Peter (Inventor); Lederich, Richard J. (Inventor); O'Neal, James E. (Inventor)

    1989-01-01

    Three aluminum-lithium alloys are provided for high performance aircraft structures and engines. All three alloys contain 3 wt % copper, 2 wt % lithium, 1 wt % magnesium, and 0.2 wt % zirconium. Alloy 1 has no further alloying elements. Alloy 2 has the addition of 1 wt % iron and 1 wt % nickel. Alloy 3 has the addition of 1.6 wt % chromium to the shared alloy composition of the three alloys. The balance of the three alloys, except for incidentql impurities, is aluminum. These alloys have low densities and improved strengths at temperatures up to 260.degree. C. for long periods of time.

  20. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  1. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  2. Aluminum Hydroxide and Magnesium Hydroxide

    MedlinePlus

    Aluminum Hydroxide, Magnesium Hydroxide are antacids used together to relieve heartburn, acid indigestion, and upset stomach. They ... They combine with stomach acid and neutralize it. Aluminum Hydroxide, Magnesium Hydroxide are available without a prescription. ...

  3. Hot extruded carbon nanotube reinforced aluminum matrix composite materials.

    PubMed

    Kwon, Hansang; Leparoux, Marc

    2012-10-19

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics. PMID:23011263

  4. Hot extruded carbon nanotube reinforced aluminum matrix composite materials

    NASA Astrophysics Data System (ADS)

    Kwon, Hansang; Leparoux, Marc

    2012-10-01

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics.

  5. PROCESS FOR REMOVING ALUMINUM COATINGS

    DOEpatents

    Flox, J.

    1959-07-01

    A process is presented for removing aluminum jackets or cans from uranium slugs. This is accomplished by immersing the aluminum coated uranium slugs in an aqueous solution of 9 to 20% sodium hydroxide and 35 to 12% sodium nitrate to selectively dissolve the aluminum coating, the amount of solution being such as to obtain a molar ratio of sodium hydroxide to aluminum of at least

  6. FEM Modeling of Extrusion of Square Billet to Square Product Through Cosine Dies

    NASA Astrophysics Data System (ADS)

    Rout, Akshaya Kumar; Maity, Kalipada; Sahoo, Susanta Kumar

    2016-06-01

    The die profile plays an important role in reduction of extrusion load, evolution of uniform micro-structure and overall improvement of surface integrity of reproduct. In the present investigation, a numerical FEM approach has been carried out for extrusion through cosine die profile using DEFORM-3D software for steady state deformation using rigid plastic material. The extrusion load has been predicted. The comparison made with the experimental results. To show the validity and effectiveness of the result, experiments on hot extrusion were performed, and the results of computation are found to be in good agreement with those of the experiments.

  7. RECLAMATION OF ALUMINUM FINISHING SLUDGES

    EPA Science Inventory

    The research study of the reclamation of aluminum-anodizing sludges was conducted in two sequential phases focused on enhanced dewatering of aluminum-anodizing sludges to produce commercial-strength solutions of aluminum sulfate, i.e., liquid alum. The use of high-pressure (14 to...

  8. Electrically conductive anodized aluminum coatings

    NASA Technical Reports Server (NTRS)

    Alwitt, Robert S. (Inventor); Liu, Yanming (Inventor)

    2001-01-01

    A process for producing anodized aluminum with enhanced electrical conductivity, comprising anodic oxidation of aluminum alloy substrate, electrolytic deposition of a small amount of metal into the pores of the anodized aluminum, and electrolytic anodic deposition of an electrically conductive oxide, including manganese dioxide, into the pores containing the metal deposit; and the product produced by the process.

  9. Aluminum Sulfate 18 Hydrate

    ERIC Educational Resources Information Center

    Young, Jay A.

    2004-01-01

    A chemical laboratory information profile (CLIP) of the chemical, aluminum sulfate 18 hydrate, is presented. The profile lists physical and harmful properties, exposure limits, reactivity risks, and symptoms of major exposure for the benefit of teachers and students using the chemical in the laboratory.

  10. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)