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Sample records for hardened high strength

  1. Investigation of Clusters in Medium Carbon Secondary Hardening Ultra-high-strength Steel After Hardening and Aging Treatments

    NASA Astrophysics Data System (ADS)

    Veerababu, R.; Balamuralikrishnan, R.; Muraleedharan, K.; Srinivas, M.

    2015-06-01

    Clusters, containing between 10 and 1000 atoms, have been investigated in a martensitic secondary hardening ultra-high-strength steel austenitized at 1173 K (900 °C) for 1 hour and tempered at either 768 K or 783 K (495 °C or 510 °C) for 4 or 8 hours using 3D atom probe. The presence of clusters was unambiguously established by comparing the observed spatial distribution of the different alloying elements against the corresponding distribution expected for a random solid solution. Maximum separation envelope method has been used for delineating the clusters from the surrounding "matrix." Statistical analysis was used extensively for size and composition analyses of the clusters. The clusters were found to constitute a significant fraction accounting for between 1.14 and 2.53 vol pct of the microstructure. On the average, the clusters in the 783 K (510 °C) tempered sample were coarser by ~65 pct, with an average diameter of 2.26 nm, relative to the other samples. In all samples, about 85 to 90 pct of the clusters have size less than 2 nm. The percentage frequency histograms for carbon content of the clusters in 768 K and 783 K (495 °C and 510 °C) tempered samples revealed that the distribution shifts toward higher carbon content when the tempering temperature is higher. It is likely that the presence of these clusters exerts considerable influence on the strength and fracture toughness of the steel.

  2. Deep Drawing Simulation Of High And Ultrahigh Strength Steels Under Consideration Of Anisotropic Hardening

    SciTech Connect

    Roll, Karl; Faust, Alexander; Kessler, Lutz

    2007-05-17

    In today's sheet metal forming simulation, most attention is paid to yield loci functions, which describe the anisotropy of the material in yielding. The coefficients, defining the shape of the yield locus in these functions are usually fitted at a certain level of plastic work and are then valid for the whole range of plastic deformation. Modern high and ultrahigh strength steels, especially those with induced plasticity, may often exhibit only a very small anisotropy in yielding, but a severe anisotropy in work hardening for different loading conditions. This behavior can not be described by fitting the yield locus at a specific value of plastic deformation. An approach to take into account the anisotropic hardening of sheet metals is to provide different yield curves for several loading conditions and expand the yield locus dependent on the current form of load. By doing this, one can use a comparatively simple yield locus, like that of Hill from 1948, because all anisotropy is given by the different hardening curves. For the commercial FEM code LS DYNA the material model MATFEM Generalized Yield is available as a user subroutine, which supports this approach. In this paper, forming simulation results of different yield loci are compared with experimental results. The simulations were carried out in LS-DYNA with the Barlat 89 and 2000 yield loci and isotropic hardening and with the GenYld model combining a Hill 48 yield locus and anisotropic hardening. The deep drawing experiments were conducted on a hydraulic press, measuring binder and punch forces. The deformation of the sheet was measured by optical grid analysis. A comparison of the simulated and measured plastic strains shows that using a model including anisotropic hardening can produce better results than the usage of a complex yield locus but isotropic hardening for the examined materials. This might be interesting for e.g. spring back simulations. By combining a simple yield locus with anisotropic

  3. The development of high strength corrosion resistant precipitation hardening cast steels

    NASA Astrophysics Data System (ADS)

    Abrahams, Rachel A.

    Precipitation Hardened Cast Stainless Steels (PHCSS) are a corrosion resistant class of materials which derive their properties from secondary aging after a normalizing heat treatment step. While PHCSS materials are available in austenitic and semi-austenitic forms, the martensitic PHCSS are most widely used due to a combination of high strength, good toughness, and corrosion resistance. If higher strength levels can be achieved in these alloys, these materials can be used as a lower-cost alternative to titanium for high specific strength applications where corrosion resistance is a factor. Although wrought precipitation hardened materials have been in use and specified for more than half a century, the specification and use of PHCSS has only been recent. The effects of composition and processing on performance have received little attention in the cast steel literature. The work presented in these investigations is concerned with the experimental study and modeling of microstructural development in cast martensitic precipitation hardened steels at high strength levels. Particular attention is focused on improving the performance of the high strength CB7Cu alloy by control of detrimental secondary phases, notably delta ferrite and retained austenite, which is detrimental to strength, but potentially beneficial in terms of fracture and impact toughness. The relationship between age processing and mechanical properties is also investigated, and a new age hardening model based on simultaneous precipitation hardening and tempering has been modified for use with these steels. Because the CB7Cu system has limited strength even with improved processing, a higher strength prototype Fe-Ni-Cr-Mo-Ti system has been designed and adapted for use in casting. This prototype is expected to develop high strengths matching or exceed that of cast Ti-6Al-4V alloys. Traditional multicomponent constitution phase diagrams widely used for phase estimation in conventional stainless steels

  4. Double Sided Irradiation for Laser-assisted Shearing of Ultra High Strength Steels with Process Integrated Hardening

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus; Weinbach, Matthias

    Most small or medium sized parts produced in mass production are made by shearing and forming of sheet metal. This technology is cost effective, but the achievable quality and geometrical complexity are limited when working high and highest strength steel. Based on the requirements for widening the process limits of conventional sheet metal working the Fraunhofer IPT has developed the laser-assisted sheet metal working technology. With this enhancement it is possible to produce parts made of high and highest strength steel with outstanding quality, high complexity and low tool wear. Additionally laser hardening has been implemented to adjust the mechanical properties of metal parts within the process. Currently the process is limited to lower sheet thicknesses (<2 mm) to maintain short cycle times. To enable this process for larger geometries and higher sheet thicknesses the Fraunhofer IPT developed a system for double sided laser-assisted sheet metal working within progressive dies.

  5. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    PubMed Central

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-01-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications. PMID:26892834

  6. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths.

    PubMed

    Jiao, Z B; Luan, J H; Miller, M K; Yu, C Y; Liu, C T

    2016-01-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications. PMID:26892834

  7. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    NASA Astrophysics Data System (ADS)

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-02-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.

  8. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    DOE PAGESBeta

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-02-19

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for twomore » interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. Lastly, the co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.« less

  9. Conservation Research and Development/ New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance

    SciTech Connect

    Anthony J. DeArdo; C. Isaac Garcia

    2003-12-15

    Conservation Research and Development/New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance. The experimental work can be divided into four phases. In each phase, the materials were received or designed, processed and tested, to evaluate the BH increment or response, as a function of compositions and processing conditions. Microstructural characterization by various techniques was performed in order to gain insights into the mechanisms of flow stress increment by bake hardening.

  10. Oxide dispersion hardened mechanically alloyed materials for high temperatures

    NASA Technical Reports Server (NTRS)

    Benjamin, J. S.; Strassburg, F. W.

    1982-01-01

    The procedure of mechanical alloying makes it possible to obtain, with the aid of powder-metallurgy techniques, alloys that consist of a metallic matrix in which very fine oxide particles are dispersed. Mechanically alloyed compound powders can be used for making either forged or hot-rolled semifinished products. For these products, dispersion strengthening and precipitation hardening has been combined. At high temperatures, the strength characteristics of the alloy are determined by both dispersion hardening and by precipitation hardening processes. The effect produced by each process is independent of that due to the other. Attention is given to the principle of mechanical alloying developed by Benjamin (1970, 1976), the strength characteristics of mechanically alloyed materials, the corrosion resistance of mechanically alloyed material at high temperatures, and the preparation and characteristics of the alloy MA 6000 E.

  11. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

    1997-01-01

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points.

  12. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

    1997-10-28

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points. 2 figs.

  13. YIELD STRENGTH PREDICTION FOR RAPID AGE-HARDENING HEAT TREATMENT OF ALUMINUM ALLOYS

    SciTech Connect

    Yin, Hebi; Sabau, Adrian S; Ludtka, Gerard Michael; Skszek, Timothy; Niu, X

    2013-01-01

    A constitutive model has been developed to predict the yield strength aging curves for aluminum casting alloys during non-isothermal age-hardening processes. The model provides the specific relationship between the process variables and yield strength. Several aging heat treatment scenarios have been investigated using the proposed model, including two-step aging recipes. Two-step aging heat treatments involve a low temperature regime to promote nucleation of secondary phases and a second step at higher temperature for the growth of the secondary phases. The predicted results show that yield strength of approximately 300MPa might be obtained in shorter aging time, of approximately 30 minutes. Thus, better mechanical properties can be obtained by optimizing the time-temperature schedules for the precipitation hardening process of heat treatable aluminum alloys.

  14. Methodology for the evaluation of yield strength and hardening behavior of metallic materials by indentation with spherical tip

    NASA Astrophysics Data System (ADS)

    Ma, Dejun; Ong, Chung Wo; Lu, Jian; He, Jiawen

    2003-07-01

    This article presents a methodology for evaluating the yield strength and hardening behavior of metallic materials by spherical indentation. Two types of assumed material behaviors with a pure elastic-Hollomon's power law hardening and a pure elastic-linear hardening were considered separately in the models of spherical indentation. The numerical relationships between the material properties and indentation responses were established on the basis of dimensional and finite element analysis. As the first approximation to the real plastic flow properties, the yield strengths and hardening behaviors determined from the spherical indentation loading curve and the numerical relationships were used to derive the intersecting points between Hollomon's power law hardening curve and linear hardening line. Through proceeding the three parameter's regression analysis with Swift's power law function for the intersecting points determined at different maximum indentation depths, the final yield strength and hardening behavior of tested material can be obtained. The validation of this method was examined by investigating three groups of materials with near linear hardening behavior, near Hollomon's power law hardening behavior, and initial yield plateau. It is concluded that the proposed method is applicable to a wide variety of materials which exhibit separate hardening behaviors.

  15. A mathematical model to predict the strength of aluminum alloys subjected to precipitation hardening

    SciTech Connect

    Qureshi, F.S.; Sheikh, A.K.; Rashid, M.

    1999-06-01

    A number of alloys, notably most of the aluminum alloys, can be heat treated by aging. This aging due to time-dependent precipitation hardening increases the strength and hardness as well as modifying other mechanical properties. Precipitation hardening has been a popular strengthening mechanism for many decades; therefore, extensive information is available in literature about the precipitation-hardening response of various series of aluminum alloys. The age-hardening response of these alloys is usually represented in graphical form as plotted between property changes and aging time for different temperatures. In designing a suitable precipitation-hardening strategy, one can refer to these graphs. However, for automatic control of aging furnaces, as well as for decision making regarding optimal selection of aging conditions (time/temperature combination), it is desirable to express these relationships in a formal mathematical structure. A mathematical model is developed in this article for widely used heat treatable aluminum alloys used in the extrusion industry. This model is a condensed representation of all {sigma} = f(T,t) curves in different series of aluminum alloys, and the parameters of this model characterize the various compositions of the alloys in the series.

  16. High-Performance, Radiation-Hardened Electronics for Space Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.; Frazier, Donald O.; Adams, James H.; Johnson, Michael A.; Kolawa, Elizabeth A.

    2007-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project endeavors to advance the current state-of-the-art in high-performance, radiation-hardened electronics and processors, ensuring successful performance of space systems required to operate within extreme radiation and temperature environments. Because RHESE is a project within the Exploration Technology Development Program (ETDP), RHESE's primary customers will be the human and robotic missions being developed by NASA's Exploration Systems Mission Directorate (ESMD) in partial fulfillment of the Vision for Space Exploration. Benefits are also anticipated for NASA's science missions to planetary and deep-space destinations. As a technology development effort, RHESE provides a broad-scoped, full spectrum of approaches to environmentally harden space electronics, including new materials, advanced design processes, reconfigurable hardware techniques, and software modeling of the radiation environment. The RHESE sub-project tasks are: SelfReconfigurable Electronics for Extreme Environments, Radiation Effects Predictive Modeling, Radiation Hardened Memory, Single Event Effects (SEE) Immune Reconfigurable Field Programmable Gate Array (FPGA) (SIRF), Radiation Hardening by Software, Radiation Hardened High Performance Processors (HPP), Reconfigurable Computing, Low Temperature Tolerant MEMS by Design, and Silicon-Germanium (SiGe) Integrated Electronics for Extreme Environments. These nine sub-project tasks are managed by technical leads as located across five different NASA field centers, including Ames Research Center, Goddard Space Flight Center, the Jet Propulsion Laboratory, Langley Research Center, and Marshall Space Flight Center. The overall RHESE integrated project management responsibility resides with NASA's Marshall Space Flight Center (MSFC). Initial technology development emphasis within RHESE focuses on the hardening of Field Programmable Gate Arrays (FPGA)s and Field Programmable Analog

  17. High Strength Stainless Steel Properties that Affect Resistance Welding

    SciTech Connect

    Kanne, W.R.

    2001-08-01

    This report discusses results of a study on selected high strength stainless steel alloy properties that affect resistance welding. The austenitic alloys A-286, JBK-75 (Modified A-286), 21-6-9, 22-13-5, 316 and 304L were investigated and compared. The former two are age hardenable, and the latter four obtain their strength through work hardening. Properties investigated include corrosion and its relationship to chemical cleaning, the effects of heat treatment on strength and surface condition, and the effect of mechanical properties on strength and weldability.

  18. Influence of explosive density on mechanical properties of high manganese steel explosion hardened

    NASA Astrophysics Data System (ADS)

    Hu, Xiaoyan; Shen, Zhaowu; Liu, Yingbin; Liu, Tiansheng; Wang, Fengying

    2013-12-01

    The explosion hardening tests of high manganese steel were carried out by using two kinds of explosives of the same composition but different density, respectively. The detonation velocities were tested and the relevant mechanical properties were studied. The results show that the stronger single impulse acting on the specimen, the more hardness of surface increases and the more impact toughness decreases. Compared with the explosive of 1.48 g/cm3 density, the hardness, elongation rate, and impact toughness of the sample for triple explosion with explosive of 1.38 g/cm3 density are larger at the same hardening depth. In addition, the tensile strength of the sample for triple explosion with density of 1.38 g/cm3 is higher from the surface to 15 mm below the surface hardened.

  19. The effect of material strain hardening on the buckling strength of a perforated plate under uniaxial loading

    NASA Astrophysics Data System (ADS)

    Patil, Mayuri Suresh

    Plates or members containing plate elements have been used in the offshore, aerospace and construction industry. Cutouts are often located to lighten the weight of the structure, but these cutouts reduce the ultimate strength of the plate. A number of studies have taken place for determining the buckling strength of a perforated plated but few discuss the effect of material strain hardening on the buckling strength of a perforated plate. Buckling strength is often considered as an important criterial to determine the serviceable limit of the perforated plate in the offshore structure. The aim of the present study is to investigate the effect of material strain hardening on the strength characteristic of a perforated plate under uniaxial loading. This load at some point could lead to a possibility of instability. A square plate with perforation is considered here. The plate is considered to be simply supported at all four edges and has been kept straight. The perforation is located at the center of the plate. A number of ANSYS static nonlinear analysis are undertaken with different strain hardening material properties for AL7075. The Ramberg-Osgood method is used to determine the stress-strain curve for different strain hardening values. The plate thickness and the cutout size of the perforation are varied to determine the effect on the strength. The study covers the behavior of the system in the elastic buckling and the elastic-plastic region.

  20. High strength alloys

    SciTech Connect

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  1. High strength alloys

    SciTech Connect

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J; John, Randy Carl; Kim, Dong Sub

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  2. Precipitation Hardenable High Temperature Shape Memory Alloy

    NASA Technical Reports Server (NTRS)

    Noebe, Ronald Dean (Inventor); Draper, Susan L. (Inventor); Nathal, Michael V. (Inventor); Crombie, Edwin A. (Inventor)

    2010-01-01

    A composition of the invention is a high temperature shape memory alloy having high work output, and is made from (Ni+Pt+Y),Ti(100-x) wherein x is present in a total amount of 49-55 atomic % Pt is present in a total amount of 10-30 atomic %, Y is one or more of Au, Pd. and Cu and is present in a total amount of 0 to 10 atomic %. The alloy has a matrix phase wherein the total concentration of Ni, Pt, and the one or more of Pd. Au, and Cu is greater than 50 atomic %.

  3. Hardening electronic devices against very high total dose radiation environments

    NASA Technical Reports Server (NTRS)

    Buchanan, B.; Shedd, W.; Roosild, S.; Dolan, R.

    1972-01-01

    The possibilities and limitations of hardening silicon semiconductor devices to the high neutron and gamma radiation levels and greater than 10 to the eighth power rads required for the NERVA nuclear engine development are discussed. A comparison is made of the high dose neutron and gamma hardening potential of bipolar, metal insulator semiconductors and junction field effect transistors. Experimental data is presented on device degradation for the high neutron and gamma doses. Previous data and comparisons indicate that the JFET is much more immune to the combined neutron displacement and gamma ionizing effects than other transistor types. Experimental evidence is also presented which indicates that p channel MOS devices may be able to meet the requirements.

  4. High strength composites evaluation

    SciTech Connect

    Marten, S.M.

    1992-02-01

    A high-strength, thick-section, graphite/epoxy composite was identified. The purpose of this development effort was to evaluate candidate materials and provide LANL with engineering properties. Eight candidate materials (Samples 1000, 1100, 1200, 1300, 1400, 1500, 1600, and 1700) were chosen for evaluation. The Sample 1700 thermoplastic material was the strongest overall.

  5. High-strength magnetic materials

    NASA Technical Reports Server (NTRS)

    Detert, K.

    1970-01-01

    Two new precipitation-hardened magnetic alloys are suitable for operation in 800 to 1600 deg F range. One is a martensitic alloy and the other a cobalt-based alloy. They possess improved creep resistance and have application in high temperature inductors and alternators.

  6. High strength ferritic alloy

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high-strength ferritic alloy useful for fast reactor duct and cladding applications where an iron base contains from about 9% to about 13% by weight chromium, from about 4% to about 8% by weight molybdenum, from about 0.2% to about 0.8% by weight niobium, from about 0.1% to about 0.3% by weight vanadium, from about 0.2% to about 0.8% by weight silicon, from about 0.2% to about 0.8% by weight manganese, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight sulfur, a maximum of about 0.02% by weight phosphorous, and from about 0.04% to about 0.12% by weight carbon.

  7. High-strength alloy with resistance to hydrogen-environment embrittlement

    NASA Technical Reports Server (NTRS)

    Mcnamara, T. G.

    1975-01-01

    Alloy is precipitation-hardened, high-strength, and low-thermal-expansion materials. It is iron-based and contains nickel and chromium at lower levels than high-strength alloys. It is readily welded and brazed and has good oxidation resistance. Tests indicated there was no reduction of notched or smooth strength.

  8. Microstructures, Mechanical Properties, and Strain Hardening Behavior of an Ultrahigh Strength Dual Phase Steel Developed by Intercritical Annealing of Cold-Rolled Ferrite/Martensite

    NASA Astrophysics Data System (ADS)

    Mazaheri, Y.; Kermanpur, A.; Najafizadeh, A.

    2015-07-01

    A dual phase (DP) steel was produced by a new process utilizing an uncommon cold-rolling and subsequent intercritical annealing of a martensite-ferrite duplex starting structure. Ultrafine grained DP steels with an average grain size of about 2 μm and chain-networked martensite islands were achieved by short intercritical annealing of the 80 pct cold-rolled duplex microstructure. The strength of the low carbon steel with the new DP microstructure was reached about 1300 MPa (140 pct higher than that of the as-received state, e.g., 540 MPa), without loss of ductility. Tensile testing revealed good strength-elongation balance for the new DP steels (UTS × UE ≈ 11,000 to 15,000 MPa pct) in comparison with the previous works and commercially used high strength DP steels. Two strain hardening stages with comparable exponents were observed in the Holloman analysis of all DP steels. The variations of hardness, strength, elongation, and strain hardening behavior of the specimens with thermomechanical parameters were correlated to microstructural features.

  9. Production of high strength concrete

    SciTech Connect

    Peterman, M.B.; Carrasquillo, R.L.

    1986-01-01

    The criteria for selection of concrete materials and their proportions to producer uniform, economical, high strength concrete are presented in this book. The recommendations provided are based on a study of the interactions among components of plain concrete and mix proportions, and of their contribution to the compressive strength of high strength concrete. These recommendations will serve as guidelines to practicing engineers, in the selection of materials and their proportions for the production of high strength concrete. Increasing demands for improved efficiency and reduced construction costs have resulted in engineers beginning to design large structures using higher strength concrete at higher stress levels. There are definite advantages, both technical and economical, in using high strength concrete. For example, for a given cross section, prestresses concrete bridge girders can carry greater service loads across longer spans if made using high strength concrete. In addition, cost comparisons have shown that the savings obtained are significantly greater than the added cost of the higher quality concrete.

  10. Radiation Hardened, Modulator ASIC for High Data Rate Communications

    NASA Technical Reports Server (NTRS)

    McCallister, Ron; Putnam, Robert; Andro, Monty; Fujikawa, Gene

    2000-01-01

    Satellite-based telecommunication services are challenged by the need to generate down-link power levels adequate to support high quality (BER approx. equals 10(exp 12)) links required for modem broadband data services. Bandwidth-efficient Nyquist signaling, using low values of excess bandwidth (alpha), can exhibit large peak-to-average-power ratio (PAPR) values. High PAPR values necessitate high-power amplifier (HPA) backoff greater than the PAPR, resulting in unacceptably low HPA efficiency. Given the high cost of on-board prime power, this inefficiency represents both an economical burden, and a constraint on the rates and quality of data services supportable from satellite platforms. Constant-envelope signals offer improved power-efficiency, but only by imposing a severe bandwidth-efficiency penalty. This paper describes a radiation- hardened modulator which can improve satellite-based broadband data services by combining the bandwidth-efficiency of low-alpha Nyquist signals with high power-efficiency (negligible HPA backoff).

  11. Microstructure of high-strength foam concrete

    SciTech Connect

    Just, A.; Middendorf, B.

    2009-07-15

    Foam concretes are divided into two groups: on the one hand the physically foamed concrete is mixed in fast rotating pug mill mixers by using foaming agents. This concrete cures under atmospheric conditions. On the other hand the autoclaved aerated concrete is chemically foamed by adding aluminium powder. Afterwards it is cured in a saturated steam atmosphere. New alternatives for the application of foam concretes arise from the combination of chemical foaming and air curing in manufacturing processes. These foam concretes are new and innovative building materials with interesting properties: low mass density and high strength. Responsible for these properties are the macro-, meso- and microporosity. Macropores are created by adding aluminium powder in different volumes and with different particle size distributions. However, the microstructure of the cement matrix is affected by meso- and micropores. In addition, the matrix of the hardened cement paste can be optimized by the specific use of chemical additives for concrete. The influence of aluminium powder and chemical additives on the properties of the microstructure of the hardened cement matrices were investigated by using petrographic microscopy as well as scanning electron microscopy.

  12. FUNDAMENTAL PROPERTIES OF ULTRA HIGH PERFORMANCE-STRAIN HARDENING CEMENTITIOUS COMPOSITES AND USAGE FOR REPAIR

    NASA Astrophysics Data System (ADS)

    Kunieda, Minoru; Shimizu, Kosuke; Eguchi, Teruyuki; Ueda, Naoshi; Nakamura, Hikaru

    This paper presents the fundamental properties of Ultra High Performance-Strain Hardening Cementitious Composites (UHP-SHCC), which were depeloped for repair applications. In particular, mechanical properties such as tensile response, shrinkage and bond strength were investigated experimentally. Protective performance of the material such as air permeability, water permeability and penetration of chloride ion was also confirmed comparing to that of ordinary concrete. This paper also introduces the usage of the material in repair of concrete st ructures. Laboratory tests concerining the deterioration induced by corrosion were conducted. The UHP-SHCC that coverd the RC beam resisted not only crack opening along the rebar due to corrosion but also crack opening due to loading tests.

  13. Metastable high-entropy dual-phase alloys overcome the strength-ductility trade-off.

    PubMed

    Li, Zhiming; Pradeep, Konda Gokuldoss; Deng, Yun; Raabe, Dierk; Tasan, Cemal Cem

    2016-06-01

    Metals have been mankind's most essential materials for thousands of years; however, their use is affected by ecological and economical concerns. Alloys with higher strength and ductility could alleviate some of these concerns by reducing weight and improving energy efficiency. However, most metallurgical mechanisms for increasing strength lead to ductility loss, an effect referred to as the strength-ductility trade-off. Here we present a metastability-engineering strategy in which we design nanostructured, bulk high-entropy alloys with multiple compositionally equivalent high-entropy phases. High-entropy alloys were originally proposed to benefit from phase stabilization through entropy maximization. Yet here, motivated by recent work that relaxes the strict restrictions on high-entropy alloy compositions by demonstrating the weakness of this connection, the concept is overturned. We decrease phase stability to achieve two key benefits: interface hardening due to a dual-phase microstructure (resulting from reduced thermal stability of the high-temperature phase); and transformation-induced hardening (resulting from the reduced mechanical stability of the room-temperature phase). This combines the best of two worlds: extensive hardening due to the decreased phase stability known from advanced steels and massive solid-solution strengthening of high-entropy alloys. In our transformation-induced plasticity-assisted, dual-phase high-entropy alloy (TRIP-DP-HEA), these two contributions lead respectively to enhanced trans-grain and inter-grain slip resistance, and hence, increased strength. Moreover, the increased strain hardening capacity that is enabled by dislocation hardening of the stable phase and transformation-induced hardening of the metastable phase produces increased ductility. This combined increase in strength and ductility distinguishes the TRIP-DP-HEA alloy from other recently developed structural materials. This metastability-engineering strategy should

  14. Welding High Strength Modern Line Pipe Steel

    NASA Astrophysics Data System (ADS)

    Goodall, Graeme Robertson

    The effect of modern mechanized girth welding on high strength line pipe has been investigated. The single cycle grain coarsened heat affected zone in three grade 690 line pipe steels and a grade 550 steel has been simulated using a Gleeble thermo-mechanical simulator. The continuous cooling transformation diagrams applicable to the grain coarsened heat affected zone resulting from a range of heat inputs applicable to modern mechanized welding have been established by dilatometry and metallography. The coarse grained heat affected zone was found to transform to lath martensite, bainite, and granular bainite depending on the cooling rate. The impact toughness of the steels was measured using Charpy impact toughness and compared to the toughness of the grain coarsened heat affected zone corresponding to a welding thermal cycle. The ductile to brittle transition temperature was found to be lowest for the steel with the highest hardenability. The toughness resulting from three different thermal cycles including a novel interrupted intercritically reheated grain coarsened (NTR ICR GC HAZ) that can result from dual torch welding at fast travel speed and close torch spacing have been investigated. All of the thermally HAZ regions showed reduced toughness that was attributed to bainitic microstructure and large effective grain sizes. Continuous cooling transformation diagrams for five weld metal chemistries applicable to mechanized pulsed gas metal arc welding of modern high strength pipe steel (SMYS>550 MPa) have been constructed. Welds at heat inputs of 1.5 kJmm-1 and 0.5 kJmm-1 have been created for simulation and analysis. Dilatometric analysis was performed on weld metal specimens cut from single pass 1.5 kJmm-1 as deposited beads. The resulting microstructures were found to range from martensite to polygonal ferrite. There is excellent agreement between the simulated and as deposited weld metal regions. Toughness testing indicates improved energy absorption at -20

  15. Construction Placement and Hardened Properties of Shotcrete with Highly Functional Fly Ash

    NASA Astrophysics Data System (ADS)

    Yuno, Kunihiro; Ishii, Mitsuhiro; Hashimoto, Chikanori; Mizuguchi, Hiroyuki

    Shikoku Electric Power Co., Inc. has developed the technology to manufacture a brand name "Finash" about 12 years ago, by sorting and classifying coal ash generated in coal fired power plants. "Finash" is highly functional fly ash (HFA) is produced by removing irregular coarse particles. It is important for the production of HFA to minimize the variation in quality of coal ash with sophisticated classification technique and extracting good-quality spherical fine particles. It is now widely utilized as concrete admixture for general civil engineering structures and buildings in Japan. When highly functional fly ash (HFA) is used as shotcrete admixture to substitute for fine aggregate of 100kg/m3, the shotcrete has the advantages of decreasing the amount of dust and rebound during spraying operation, improving the hardened properties of concrete, etc. Therefore, it has been applied in many tunnel construction projects. This paper discusses about the various characteristics such as construction placement, strength, neutralization and dry shrinkage of shotcrete using highly functional fly ash (HFA), using the results that is obtained from spray test in an actual road tunnel.

  16. Strength, thermal defects, and solid solution hardening in nickel-containing B2 iron aluminides

    SciTech Connect

    Schneibel, J.H.; Munroe, P.R.; Pike, L.M.

    1996-12-31

    Nickel-containing ternary iron aluminides with an aluminum concentration of 45 at.% were investigated with respect to room temperature strength, equilibrium vacancy concentration, and the kinetics of vacancy removal. As compared to binary iron aluminides with the same Al concentration, nickel additions reduce the thermal equilibrium vacancy concentration at 1,273 K, whereas they increase this concentration at 973 K. Furthermore, at low temperatures such as 673 K, nickel additions increase dramatically the time needed to reach vacancy equilibrium. During prolonged annealing at 673 K, the density of <001> dislocations in Fe-45Al-3Ni (at.%) increased by an order of magnitude. This suggests that dislocations act as sinks for vacancies. At the same time, the number density of small (20--50 nm) voids decreased, indicating that they were not stable in the absence of substantial vacancy supersaturations. The findings show also that the solid solution strengthening of iron aluminides due to Ni is much weaker than previously thought.

  17. Development of high strength, high temperature ceramics

    NASA Technical Reports Server (NTRS)

    Hall, W. B.

    1982-01-01

    Improvement in the high-pressure turbopumps, both fuel and oxidizer, in the Space Shuttle main engine were considered. The operation of these pumps is limited by temperature restrictions of the metallic components used in these pumps. Ceramic materials that retain strength at high temperatures and appear to be promising candidates for use as turbine blades and impellers are discussed. These high strength materials are sensitive to many related processing parameters such as impurities, sintering aids, reaction aids, particle size, processing temperature, and post thermal treatment. The specific objectives of the study were to: (1) identify and define the processing parameters that affect the properties of Si3N4 ceramic materials, (2) design and assembly equipment required for processing high strength ceramics, (3) design and assemble test apparatus for evaluating the high temperature properties of Si3N4, and (4) conduct a research program of manufacturing and evaluating Si3N4 materials as applicable to rocket engine applications.

  18. Strength Development of High-Strength Ductile Concrete Incorporating Metakaolin and PVA Fibers

    PubMed Central

    Nuruddin, Muhammad Fadhil; Shafiq, Nasir

    2014-01-01

    The mechanical properties of high-strength ductile concrete (HSDC) have been investigated using Metakaolin (MK) as the cement replacing material and PVA fibers. Total twenty-seven (27) mixes of concrete have been examined with varying content of MK and PVA fibers. It has been found that the coarser type PVA fibers provide strengths competitive to control or higher than control. Concrete with coarser type PVA fibers has also refined microstructure, but the microstructure has been undergone with the increase in aspect ratio of fibers. The microstructure of concrete with MK has also more refined and packing of material is much better with MK. PVA fibers not only give higher stiffness but also showed the deflection hardening response. Toughness Index of HSDC reflects the improvement in flexural toughness over the plain concrete and the maximum toughness indices have been observed with 10% MK and 2% volume fraction of PVA fibers. PMID:24707202

  19. Strength development of high-strength ductile concrete incorporating Metakaolin and PVA fibers.

    PubMed

    Nuruddin, Muhammad Fadhil; Khan, Sadaqat Ullah; Shafiq, Nasir; Ayub, Tehmina

    2014-01-01

    The mechanical properties of high-strength ductile concrete (HSDC) have been investigated using Metakaolin (MK) as the cement replacing material and PVA fibers. Total twenty-seven (27) mixes of concrete have been examined with varying content of MK and PVA fibers. It has been found that the coarser type PVA fibers provide strengths competitive to control or higher than control. Concrete with coarser type PVA fibers has also refined microstructure, but the microstructure has been undergone with the increase in aspect ratio of fibers. The microstructure of concrete with MK has also more refined and packing of material is much better with MK. PVA fibers not only give higher stiffness but also showed the deflection hardening response. Toughness Index of HSDC reflects the improvement in flexural toughness over the plain concrete and the maximum toughness indices have been observed with 10% MK and 2% volume fraction of PVA fibers. PMID:24707202

  20. Characterization of Radiation Hardened Bipolar Linear Devices for High Total Dose Missions

    NASA Technical Reports Server (NTRS)

    McClure, Steven S.; Harris, Richard D.; Rax, Bernard G.; Thorbourn, Dennis O.

    2012-01-01

    Radiation hardened linear devices are characterized for performance in combined total dose and displacement damage environments for a mission scenario with a high radiation level. Performance at low and high dose rate for both biased and unbiased conditions is compared and the impact to hardness assurance methodology is discussed.

  1. High strength high modulus ceramic fiber

    NASA Technical Reports Server (NTRS)

    Fetterolf, R. N.

    1972-01-01

    Low cost method was developed for producing high strength, high modulus, continuous ceramic oxide fibers. Process transforms inexpensive metallic salts into syrup-like liquids that can be fiberized at room temperatures. Resulting salt fibers are then converted to oxides by calcination at relatively low temperatures.

  2. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  3. Laser beam hardening of cast carbon steels, plain cast irons, and high-speed steels

    NASA Astrophysics Data System (ADS)

    Bylica, Andrzej; Adamiak, Stanislaw; Bochnowski, Wojciech; Dziedzic, Andrzej

    2000-11-01

    The examinations of the structure, hardness and abrasion resistance of surface layer of Fe-C alloys having the contents of carbon up to 4% and high-speed steel: 6-5-2, 4- 4-2-5+C after laser hardening are presented in the paper. They are compared with the properties obtained after conventional hardening. Laser of impulse operation - YAG:Nd and of continuous operation - CO2 were used. Analysis of structure was carried out based on metallographic and fractographic examinations as well as on X-ray properties, parameters of laser and conventional heat treatment of steels were defined.

  4. High strength cast aluminum alloy development

    NASA Astrophysics Data System (ADS)

    Druschitz, Edward A.

    The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

  5. High temperature, radiation hardened electronics for application to nuclear power plants

    SciTech Connect

    Gover, J.E.

    1980-01-01

    Electronic circuits were developed and built at Sandia for many aerospace and energy systems applications. Among recent developments were high temperature electronics for geothermal well logging and radiation hardened electronics for a variety of aerospace applications. Sandia has also been active in technology transfer to commercial industry in both of these areas.

  6. Identification of orthorhombic phase in a high-strength cupronickel

    SciTech Connect

    Grylls, R.J.; Loretto, M.H.; Tuck, C.D.S.

    1996-01-01

    MARINEL is the latest alloy in a series of high-strength, age-hardenable wrought cupronickels. It combines excellent resistance to corrosion and hydrogen embrittlement with high strength and is designed particularly for use in critical subsea bolting applications. Strengthening is provided by additions of Mn, Al, Fe, Nb and Cr. In this work the microstructure of MARINEL has been studied using optical and electron microscopy with the aim of understanding the strengthening mechanisms. As part of this major program the predominant micron-scale phase has been analyzed in some detail. This paper describes the composition and crystal structure of this phase, and identifies it as the {var_epsilon} phase already seen in Incoloy alloy 909.

  7. High strength and high toughness steel

    DOEpatents

    Parker, Earl R.; Zackay, Victor F.

    1979-01-01

    A structural steel which possess both high strength and high toughness and has particular application of cryogenic uses. The steel is produced by the utilization of thermally induced phase transformation following heating in a three-phase field in iron-rich alloys of the Fe-Ni-Ti system, with a preferred composition of 12% nickel, 0.5% titanium, the remainder being iron.

  8. High strength, high ductility low carbon steel

    DOEpatents

    Koo, Jayoung; Thomas, Gareth

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  9. Finite-Element Simulation of Conventional and High-Speed Peripheral Milling of Hardened Mold Steel

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    A finite-element model (FEM) with the flow stress and typical fracture is used to simulate a hard machining process, which before this work could not adequately represent the constitutive behavior of workpiece material that is usually heat treated to hardness levels above 50 Rockwell C hardness (HRC). Thus, a flow stress equation with a variation in hardness is used in the computer simulation of hard machining. In this article, the influence of the milling speed on the cutting force, chip morphology, effective stress, and cutting temperature in the deformation zones of both conventional and high-speed peripheral milling hardened mold steel is systematically studied by finite-element analysis (FEA). By taking into consideration the importance of material characteristics during the milling process, the similar Johnson-Cook’s constitutive equation with hardened mold steel is introduced to the FEM to investigate the peripheral milling of hardened mold steel. In comparison with the experimental data of the cutting force at various cutting speeds, the simulation result is identical with the measured data. The results indicate that the model can be used to accurately predict the behavior of hardened mold steel in both conventional and high-speed milling.

  10. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2010-03-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  11. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  12. Research on the hydration, hardening mechanism, and microstructure of high performance expansive concrete

    SciTech Connect

    Hu Shuguang; Li Yue

    1999-07-01

    High performance expansive fly ash concrete (HPEC) was prepared and the differences of mechanical properties between the high performance concrete and HPEC were compared under free- and confined-curing conditions. By means of XRD and SEM methods, the hydration progress and microstructure of HPEC were investigated. The results show that an expansive agent is useful and the confinement action could improve the microstructure of hardened expansive concrete.

  13. High-Strength Glass Fibers and Markets

    NASA Astrophysics Data System (ADS)

    Hausrath, Robert L.; Longobardo, Anthony V.

    High-strength glass fibers play a crucial role in composite applications requiring combinations of strength, modulus, and high-temperature stability. Compositions in the high-strength glass group include S-glass and R-glass, which are used for applications requiring physical properties that cannot be satisfied by conventional E-glass. Additional compositions are also available for specialized applications requiring extreme performance in any one area. The main competition for high-strength glasses in the marketplace comes from carbon and polymer fibers. Ultimately, the product of choice is based on a compromise between cost and performance and will vary depending on the application.

  14. High-Strength Glass for Solar Applications

    NASA Technical Reports Server (NTRS)

    Bouquet, F. L.

    1987-01-01

    Technology for strengthening thin sections reviewed. Report reviews technology of high-strength glass for such solar applications as heat collectors, reflectors, and photovoltaic arrays. Discusses most feasible methods - heat strengthening and chemical strengthening of increasing strength of glass for solar-energy use. Also estimates cost and availability of high-strength glass and considers physical characteristics, amenability to back-silvering, and effects of atmospheric contamination.

  15. Tailoring the strength and porosity of rapid-hardening magnesia phosphate paste via the pre-foaming method

    NASA Astrophysics Data System (ADS)

    Liu, Li-Jie; Li, Jin-Hong; Wang, Xiang; Qian, Ting-Ting; Li, Xiao-Hui

    2015-08-01

    High-porosity magnesia phosphate paste (HPMPP) was prepared via the pre-foaming method. In the pre-foaming method, sintering treatment was not required. The bulk density and maximum compressive strength of the HPMPP prepared according to the ratio of water to solids (W/So) of 0.32 reached 464.00 ± 5.00 Kg/m3 and 0.30 ± 0.05 MPa, respectively. The compressive strength increased with the increases in the addition amounts of sodium silicate and polypropylene fibers. The bulk density of HPMPP increased with the increase in the addition of sodium silicate and decreased with the increase in the addition of polypropylene fibers. Besides, the porosity of the magnesia phosphate paste increased from 79.85% to 81.27% and from 80.31% to 83.75% after the addition of sodium silicate and polypropylene fibers respectively. The highest porosity (83.75%) of the prepared HPMPP was realized under the addition proportion (sodium silicate: polypropylene fibers: solids = 0.06:0.0025:1). The average pore size of the prepared HPMPP is about 180 μm and the pore distribution range is relatively narrow. The hydration product (struvite) is combined with MgO particle one by one and then coated on the surface of bubbles. With the decrease of the water content, after breaking bubbles, the porous structure can be achieved.

  16. High-Performance, Radiation-Hardened Electronics for Space and Lunar Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Cressler, John D.; Darty, Ronald C.; Johnson, Michael A.; Patrick, Marshall C.

    2008-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project develops advanced technologies needed for high performance electronic devices that will be capable of operating within the demanding radiation and thermal extremes of the space, lunar, and Martian environment. The technologies developed under this project enhance and enable avionics within multiple mission elements of NASA's Vision for Space Exploration. including the Constellation program's Orion Crew Exploration Vehicle. the Lunar Lander project, Lunar Outpost elements, and Extra Vehicular Activity (EVA) elements. This paper provides an overview of the RHESE project and its multiple task tasks, their technical approaches, and their targeted benefits as applied to NASA missions.

  17. High-Performance, Radiation-Hardened Electronics for Space and Lunar Environments

    NASA Astrophysics Data System (ADS)

    Keys, Andrew S.; Adams, James H.; Cressler, John D.; Darty, Ronald C.; Johnson, Michael A.; Patrick, Marshall C.

    2008-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project develops advanced technologies needed for high performance electronic devices that will be capable of operating within the demanding radiation and thermal extremes of the space, lunar, and Martian environment. The technologies developed under this project enhance and enable avionics within multiple mission elements of NASA's Vision for Space Exploration, including the Constellation program's Orion Crew Exploration Vehicle, the Lunar Lander project, Lunar Outpost elements, and Extra Vehicular Activity (EVA) elements. This paper provides an overview of the RHESE project and its multiple task tasks, their technical approaches, and their targeted benefits as applied to NASA missions.

  18. High-strength, low-alloy steels.

    PubMed

    Rashid, M S

    1980-05-23

    High-strength, low-alloy (HSLA) steels have nearly the same composition as plain carbon steels. However, they are up to twice as strong and their greater load-bearing capacity allows engineering use in lighter sections. Their high strength is derived from a combination of grain refinement; precipitation strengthening due to minor additions of vanadium, niobium, or titanium; and modifications of manufacturing processes, such as controlled rolling and controlled cooling of otherwise essentially plain carbon steel. HSLA steels are less formable than lower strength steels, but dualphase steels, which evolved from HSLA steels, have ferrite-martensite microstructures and better formability than HSLA steels of similar strength. This improved formability has substantially increased the utilization potential of high-strength steels in the manufacture of complex components. This article reviews the development of HSLA and dual-phase steels and discusses the effects of variations in microstructure and chemistry on their mechanical properties. PMID:17772810

  19. High-Hot-Strength Ceramic Fibers

    NASA Technical Reports Server (NTRS)

    Sayir, Ali; Matson, Lawrence E.

    1994-01-01

    Continuous fibers consisting of laminae of alumina and yttrium aluminum garnet offer exceptionally high strength, resistance to creep, and chemical stability at high temperatures. These fibers exceed tensile strength of sapphire fibers. Leading candidates for reinforcement of intermetallic-matrix composites in exhaust nozzles of developmental high-speed civil transport aircraft engines. Other applications are in aerospace, automotive, chemical-process, and power-generation industries.

  20. High strength and high ductility behavior of 6061-T6 alloy after laser shock processing

    NASA Astrophysics Data System (ADS)

    Gencalp Irizalp, Simge; Saklakoglu, Nursen

    2016-02-01

    The plastic deformation behavior of 6061-T6 alloy which was subjected to severe plastic deformation (SPD) at high strain rates during laser shock processing (LSP) was researched. In LSP-treated materials, the near surface microstructural change was examined by TEM and fracture surfaces after tensile testing were examined by SEM. An increase in strength of metallic materials brings about the decrease in ductility. In this study, the results showed that LSP-treated 6061-T6 alloy exhibited both high strength and high ductility. TEM observation showed that stacking fault (SF) ribbon enlarged, deformation twins formed and twin boundary increased in LSP-treated 6061-T6 alloy. This observation was an indication of stacking fault energy (SFE) decrease. Work hardening capability was recovered after LSP impacts.

  1. Carbide precipitation and high-temperature strength of hot-rolled high-strength, low-alloy steels containing Nb and Mo

    NASA Astrophysics Data System (ADS)

    Lee, Won-Beom; Hong, Seung-Gab; Park, Chan-Gyung; Park, Sung-Ho

    2002-06-01

    The effects of a Mo addition on both the precipitation kinetics and high-temperature strength of a Nb carbide have been investigated in the hot-rolled high-strength, low-alloy (HSLA) steels containing both Nb and Mo. These steels were fabricated by four-pass hot rolling and coiling at 650°C, 600°C, and 550°C. Microstructural analysis of the carbides has been performed using field-emission gun transmission electron microscopy (TEM) employing energy-dispersive X-ray spectroscopy (EDS). The steels containing both Nb and Mo exhibited a higher strength at high temperatures (˜600 °C) in comparison to the steel containing only Nb. The addition of Mo increased the hardenability and led to the refinement of the bainitic microstructure. The proportion of the bainitic phase increased with the increase of Mo content. The TEM observations revealed that the steels containing both Nb and Mo exhibited fine (<10 nm) and uniformly distributed metal carbide (MC)-type carbides, while the carbides were coarse and sparsely distributed in the steels containing Nb only. The EDS analysis also indicated that the fine MC carbides contain both Nb and Mo, and the ratio of Mo/Nb was higher in the finer carbides. In addition, electron diffraction analysis revealed that most of the MC carbides had one variant of the B-N relationship ((100)MC//(100)ferrite, [011]MC//[010]ferrite) with the matrix, suggesting that they were formed in the ferrite region. That is, the addition of Mo increased the nucleation sites of MC carbides in addition to the bainitic transformation, which resulted in finer and denser MC carbides. It is, thus, believed that the enhanced high-temperature strength of the steels containing both Nb and Mo was attributed to both bainitic transformation hardening and the precipitation hardening caused by uniform distribution of fine MC particles.

  2. Development of ductile high-strength chromium alloys, phase 2

    NASA Technical Reports Server (NTRS)

    Filippi, A. M.

    1973-01-01

    Strength and ductility were evaluated for chromium alloys dispersion hardened with the putative TaC, TaB, CbC, and CbB compounds. TaC and TaB proved to be the most potent strengtheners, but when combined, their effect far outweighed that produced individually. Tests at 1422 K (2100 F) on an alloy containing these two compounds at the combined level of 0.5 m/o revealed a 495 MN/sq m (70 ksi) tensile strength for wrought material, and a 100 hour rupture strength of 208 MN/sq m (30 ksi) when solution annealed and aged to maximize creep resistance. These levels of high temperature strength greatly exceed that reported for any other chromium-base alloy. The ductile-to-brittle transition temperature (DBTT) of the two phase strengthened alloy occurred at approximately 588 K (600 F) when heat treated to optimize creep strength and was not improved by fabrication to produce a wrought and recovered microstructure. The lowest DBTT measured on any of the alloys investigated was 422 K (300 F). Strengthening phases actually formed in Cr-Ta-B and Cr-Cb-B compositions are probable M2CrB2 (M=Ta or Cb) compounds of tetragonal crystal structure. The likely habit relationship between these compounds and chromium is postulated. Cube habit coherency was identified for TaC precipitation in chromium by electron microscopy. In another study, the maximum solubility of carbon in chromium was indicated to lie between 3/4 and 1 a/o and that of boron to be 1/2 a/o.

  3. Eliminating beam-hardening artifacts in high-energy industrial computed tomography(ICT)

    NASA Astrophysics Data System (ADS)

    Kang, Kejun; Zhao, Ziran; Chen, Zhiqiang; Zhang, Li

    2004-10-01

    Beam-hardening is caused by the filtering of a polychromatic X-ray beam by the objects in the scan field. In industrial field, both the X-ray source and the attenuation characteristics of the materials are different with those in medical field. Methods that work in medical field cannot give satisfying results here. The author has developed a computer software, named simulative tomographic machine (STM) platform. STM platform is designed to simulate the procedure of high-energy ICT scanning. It is also the platform for developing data process algorithm. With the STM platform, this paper presents an efficient correction technique, which can eliminate beam-hardening artifacts efficiently in high-energy ICT. The new algorithm is based on the following facts: the attenuation coefficient of each substance is precisely known; the polychromatic spectrum of accelerator can be computed with Monte Carlo (MC) method; the total photon interaction cross-section of most inspected object can be treated as constant in the energy region between 1.5 and 9MeV. The monochromatic projection can be computed from the polychromatic projection with an iterative algorithm. So we can reconstruct perfect image from the projection made only by high-energy photons.

  4. Influence of slip system hardening assumptions on modeling stress dependence of work hardening

    NASA Astrophysics Data System (ADS)

    Miller, Matthew; Dawson, Paul

    1997-11-01

    Due to the discrete directional nature of processes such as crystallographic slip, the orientation of slip planes relative to a fixed set of loading axes has a direct effect on the magnitude of the external load necessary to induce dislocation motion (yielding). The effect such geometric or textural hardening has on the macroscopic flow stress can be quantified in a polycrystal by the average Taylor factor M¯. Sources of resistance to dislocation motion such as interaction with dislocation structures, precipitates, and grain boundaries, contribute to the elevation of the critically resolved shear strength τcrss. In continuum slip polycrystal formulations, material hardening phenomena are reflected in the slip system hardness equations. Depending on the model, the hardening equations and the mean field assumption can both affect geometric hardening through texture evolution. In this paper, we examine continuum slip models and focus on how the slip system hardening model and the mean field assumption affect the stress-strain response. Texture results are also presented within the context of how the texture affects geometric hardening. We explore the effect of employing slip system hardnesses averaged over different size scales. We first compare a polycrystal simulation employing a single hardness per crystal to one using a latent hardening formulation producing distinct slip system hardnesses. We find little difference between the amplitude of the single hardness and a crystal-average of the latent hardening values. The geometric hardening is different due to the differences in the textures predicted by each model. We also find that due to the high degree of symmetry in an fcc crystal, macroscopic stress-strain predictions using simulations employing crystal- and aggregateaveraged hardnesses are nearly identical. We find this to be true for several different mean field assumptions. An aggregate-averaged hardness may be preferred in light of the difficulty

  5. Gradient twinned 304 stainless steels for high strength and high ductility

    DOE PAGESBeta

    Chen, Aiying; Liu, Jiabin; Wang, Hongtao; Lu, Jian; Wang, Y. Morris

    2016-04-23

    Gradient materials often have attractive mechanical properties that outperform uniform microstructure counterparts. It remains a difficult task to investigate and compare the performance of various gradient microstructures due to the difficulty of fabrication, the wide range of length scales involved, and their respective volume percentage variations. We have investigated four types of gradient microstructures in 304 stainless steels that utilize submicrotwins, nanotwins, nanocrystalline-, ultrafine- and coarse-grains as building blocks. Tensile tests reveal that the gradient microstructure consisting of submicrotwins and nanotwins has a persistent and stable work hardening rate and yields an impressive combination of high strength and high ductility,more » leading to a toughness that is nearly 50% higher than that of the coarse-grained counterpart. Ex- and in-situ transmission electron microscopy indicates that nanoscale and submicroscale twins help to suppress and limit martensitic phase transformation via the confinement of martensite within the twin lamellar. Twinning and detwinning remain active during tensile deformation and contribute to the work hardening behavior. We discuss the advantageous properties of using submicrotwins as the main load carrier and nanotwins as the strengthening layers over those coarse and nanocrystalline grains. Furthermore, our work uncovers a new gradient design strategy to help metals and alloys achieve high strength and high ductility.« less

  6. Effect of strain rate on formability in warm deep drawing of high tensile strength steel sheet

    NASA Astrophysics Data System (ADS)

    Yoshihara, Shoichiro; Iwamatsu, Go

    2014-10-01

    In tensile test of the high tensile strength steel, tensile strength isdrastically decreased as the temperature is raised. Then, the strain rate sensitivity exponent of high tensile strength steel (SUS631) in this study is high at 800 degrees especially. Also, elongation is increased as the temperature is raised. In deep drawing, the maximum punch load of the high tensile strength steel is examined on difference punch speed at 600 and 800 degrees. On the other hand, finite element (FE) simulation was used for the possibility to evaluate the forming load on difference punch speed in warm deep drawing. In FE simulation, we have considered both the strain hardening exponent and the strain rate sensitivity exponent (m-value) because we cannot neglect m-value 0.184 at 800 degrees. The tendency of the forming load in the experiments agrees the results in FE simulation.

  7. High resolution transmission electron microscopy study of the hardening mechanism through phase separation in a beta-Ti-35Nb-7Zr-5Ta alloy for implant applications.

    PubMed

    Afonso, Conrado R M; Ferrandini, Peterson L; Ramirez, Antonio J; Caram, Rubens

    2010-04-01

    beta-Ti alloys are highly attractive metallic materials for biomedical applications due to their high specific strength, high corrosion resistance and excellent biocompatibility, including low elastic modulus. This work aims to clarify the hardening mechanism of a beta-Ti-Nb-Zr-Ta alloy using different characterization techniques. Ingots (50 g) of Ti-35Nb-7Zr-5Ta (wt.%) alloy were arc furnace melted in an Ar((g)) atmosphere, homogenized, hot rolled, solubilized and finally aged at several temperatures from 200 to 700 degrees C for 4 h. Microstructure characterization was performed using X-ray diffraction, optical microscopy, scanning and high resolution transmission electron microscopy (HR-TEM). The 4 h aging showed that the highest hardness values were found when aged at 400 degrees C and the HR-TEM images confirmed splitting of spots on the Fourier space map, which indicated the presence of a coherent interface between separated phases (beta and beta') and explains the hardening mechanism of the alloy. Through geometric phase analysis analysis, using the HR-TEM image, the localized strain map showed 5-10 nm domains of the beta and beta' phases. The combination of suitable values of yield strength, hardness and low Young's modulus makes Ti-35Nb-7Zr-5Ta alloy suitable for medical applications as a metallic orthopedic implant. PMID:19913645

  8. High-Strength, Superelastic Compounds

    NASA Technical Reports Server (NTRS)

    Stanford, Malcolm; Noebe, Ronald; Dellacorte, Christopher; Bigelow, Glen; Thomas, Fransua

    2013-01-01

    can be used in the heat treatment process, less energy will be consumed, and there will be less dimensional distortion and quench cracking. This results in fewer scrap parts, less material waste from large amounts of material removal, and fewer machining steps to rework parts that are out of specification. This material has a combination of properties that have been previously unobtainable. The material has a Young s modulus of approximately 95 GPa (about half that of conventional steels), moderate density (10 to 15% lower than conventional steels), excellent corrosion resistance, and high hardness (58 to 62 HRC). These properties make this material uniquely suited for advanced bearings.

  9. Development of High Specific Strength Envelope Materials

    NASA Astrophysics Data System (ADS)

    Komatsu, Keiji; Sano, Masa-Aki; Kakuta, Yoshiaki

    Progress in materials technology has produced a much more durable synthetic fabric envelope for the non-rigid airship. Flexible materials are required to form airship envelopes, ballonets, load curtains, gas bags and covering rigid structures. Polybenzoxazole fiber (Zylon) and polyalirate fiber (Vectran) show high specific tensile strength, so that we developed membrane using these high specific tensile strength fibers as a load carrier. The main material developed is a Zylon or Vectran load carrier sealed internally with a polyurethane bonded inner gas retention film (EVOH). The external surface provides weather protecting with, for instance, a titanium oxide integrated polyurethane or Tedlar film. The mechanical test results show that tensile strength 1,000 N/cm is attained with weight less than 230g/m2. In addition to the mechanical properties, temperature dependence of the joint strength and solar absorptivity and emissivity of the surface are measured. 

  10. High toughness-high strength iron alloy

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Witzke, W. R. (Inventor)

    1980-01-01

    An iron alloy is provided which exhibits strength and toughness characteristics at cryogenic temperatures. The alloy consists essentially of about 10 to 16 percent by weight nickel, about 0.1 to 1.0 percent by weight aluminum, and 0 to about 3 percent by weight copper, with the balance being essentially iron. The iron alloy is produced by a process which includes cold rolling at room temperature and subsequent heat treatment.

  11. Change in high-temperature strength properties of 12Kh1MF steel in long-term loading under creep conditions

    SciTech Connect

    Shron, R.Z.; Mints, I.I.; Shul`gina, N.G.

    1995-01-01

    Stress-rupture strength tests were made of metal steam pipe (12Kh1MF steel) in various conditions, the original, after aging under laboratory conditions (580{degrees}C, 10,000 h), and after long service. It was shown that the more the steel is hardened by heat treatment or cold plastic working in the original condition, the less it hardens in creep. It was established that softening in creep of steel with a moderate yield strength is caused primarily by aging and with a high yield strength by pore formation.

  12. Yield strength of molybdenum at high pressures.

    PubMed

    Jing, Qiumin; Bi, Yan; Wu, Qiang; Jing, Fuqian; Wang, Zhigang; Xu, Jian; Jiang, Sheng

    2007-07-01

    In the diamond anvil cell technology, the pressure gradient approach is one of the three major methods in determining the yield strength for various materials at high pressures. In the present work, by in situ measuring the thickness of the sample foil, we have improved the traditional technique in this method. Based on this modification, the yield strength of molybdenum at pressures has been measured. Our main experimental conclusions are as follows: (1) The measured yield strength data for three samples with different initial thickness (100, 250, and 500 microm) are in good agreement above a peak pressure of 10 GPa. (2) The measured yield strength can be fitted into a linear formula Y=0.48(+/-0.19)+0.14(+/-0.01)P (Y and P denote the yield strength and local pressure, respectively, both of them are in gigapascals) in the local pressure range of 8-21 GPa. This result is in good agreement with both Y=0.46+0.13P determined in the pressure range of 5-24 GPa measured by the radial x-ray diffraction technique and the previous shock wave data below 10 GPa. (3) The zero-pressure yield strength of Mo is 0.5 GPa when we extrapolate our experimental data into the ambient pressure. It is close to the tensile strength of 0.7 GPa determined by Bridgman [Phys. Rev. 48, 825 (1934)] previously. The modified method described in this article therefore provides the confidence in determination of the yield strength at high pressures. PMID:17672772

  13. Reinforcing aluminum alloys with high strength fibers

    NASA Technical Reports Server (NTRS)

    Kolpashnikov, A. I.; Manuylov, V. F.; Chukhin, B. D.; Shiryayev, Y. V.; Shurygin, A. S.

    1982-01-01

    A study is made of the possibility of reinforcing aluminum and aluminum based alloys with fibers made of high strength steel wire. The method of introducing the fibers is described in detail. Additional strengthening by reinforcement of the high alloy system Al - An - Mg was investigated.

  14. Design of high performance and radiation hardened SPARC-V8 processor

    NASA Astrophysics Data System (ADS)

    Yuanfu, Zhao; Hui, Qin; Heping, Peng; Lixin, Yu

    2015-11-01

    Design of a highly reliable SPARC-V8 processor for space applications requires consideration single-event effects including single event upsets, single event transients, single event latch-up, as well as cumulative effects such as the total ionizing dose (TID). In this paper, the fault tolerance of the SPARC-V8 processor to radiation effects is discussed in detail. The SPARC-V8 processor, fabricated in the 65 nm CMOS process, achieves a frequency of 300 MHz with a core area of 9.78 × 9.78 mm2, and it is demonstrated that its radiation hardened performance is suitable for operating in a space environment through the key elements' experiments, which show TID resistance to 300 krad(Si), SEL immunity to greater than 92.5 MeV·cm2/mg, and an SEU error rate of 2.51 × 10-4 per day.

  15. Work-Hardening Induced Tensile Ductility of Bulk Metallic Glasses via High-Pressure Torsion

    NASA Astrophysics Data System (ADS)

    Joo, Soo-Hyun; Pi, Dong-Hai; Setyawan, Albertus Deny Heri; Kato, Hidemi; Janecek, Milos; Kim, Yong Chan; Lee, Sunghak; Kim, Hyoung Seop

    2015-04-01

    The mechanical properties of engineering materials are key for ensuring safety and reliability. However, the plastic deformation of BMGs is confined to narrow regions in shear bands, which usually result in limited ductilities and catastrophic failures at low homologous temperatures. The quasi-brittle failure and lack of tensile ductility undercut the potential applications of BMGs. In this report, we present clear tensile ductility in a Zr-based BMG via a high-pressure torsion (HPT) process. Enhanced tensile ductility and work-hardening behavior after the HPT process were investigated, focusing on the microstructure, particularly the changed free volume, which affects deformation mechanisms (i.e., initiation, propagation, and obstruction of shear bands). Our results provide insights into the basic functions of hydrostatic pressure and shear strain in the microstructure and mechanical properties of HPT-processed BMGs.

  16. 'Work-Hardenable' Ductile Bulk Metallic Glass

    SciTech Connect

    Das, Jayanta; Eckert, Juergen; Tang Meibo; Wang Weihua; Kim, Ki Buem; Baier, Falko; Theissmann, Ralf

    2005-05-27

    Usually, monolithic bulk metallic glasses undergo inhomogeneous plastic deformation and exhibit poor ductility (<1%) at room temperature. We present a new class of bulk metallic glass, which exhibits high strength of up to 2265 MPa together with extensive 'work hardening' and large ductility of 18%. Significant increase in the flow stress was observed during deformation. The 'work-hardening' capability and ductility of this class of metallic glass is attributed to a unique structure correlated with atomic-scale inhomogeneity, leading to an inherent capability of extensive shear band formation, interactions, and multiplication of shear bands.

  17. Method for producing high dielectric strength microvalves

    SciTech Connect

    Kirby, Brian J.; Reichmuth, David S.; Shepodd, Timothy J.

    2006-04-04

    A microvalve having a cast-in-place and lithographically shaped mobile, polymer monolith for fluid flow control in microfluidic devices and method of manufacture. The microvalve contains a porous fluorinated polymer monolithic element whose pores are filled with an electrically insulating, high dielectric strength fluid, typically a perfluorinated liquid. This combination provides a microvalve that combines high dielectric strength with extremely low electrical conductivity. These microvalves have been shown to have resistivities of at least 100 G.OMEGA. and are compatible with solvents such as water at a pH between 2.7 and 9.0, 1-1 propanol, acetonitrile, and acetone.

  18. Development of high strength high toughness third generation advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Martis, Codrick John

    Third generation advanced high strength steels (AHSS's) are emerging as very important engineering materials for structural applications. These steels have high specific strength and thus will contribute significantly to weight reduction in automotive and other structural component. In this investigation two such low carbon low alloy steels (LCLA) with high silicon content (1.6-2wt %) has been developed. These two steel alloys were subjected to single step and two step austempering in the temperature range of 260-399°C to obtain desired microstructures and mechanical properties. Austempering heat treatment was carried out for 2 hours in a molten salt bath. The microstructures were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and optical metallography. Quantitative analysis was carried out by image analysis technique. The effect of austempering temperature on the mechanical properties of these two alloys was examined. The influence of microstructures on the mechanical properties of alloys was also studied. Austempering heat treatment resulted in fine carbide free bainitic ferrite and high carbon austenite microstructure in the samples austempered above Ms temperature, whereas tempered martensite and austenite microstructure was obtained in samples austempered below Ms temperature. Yield strength, tensile strength and fracture toughness were found to increase as the austempering temperature decreases, whereas ductility increases as the austempering temperature increases. Tensile strength in the range of 1276MPa -1658 MPa and the fracture toughness in the range of 80-141MPa√m were obtained in these two steels. Volume fractions of different phases present and their lath sizes are related to the mechanical properties. Austempered samples consisting of mixed microstructure of bainitic ferrite and tempered martensite phases resulted in the exceptional combination of strength and toughness.

  19. Laser beam welding of new ultra-high strength and supra-ductile steels

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin

    2015-03-01

    Ultra-high strength and supra-ductile are entering fields of new applications. Those materials are excellent candidates for modern light-weight construction and functional integration. As ultra-high strength steels the stainless martensitic grade 1.4034 and the bainitic steel UNS 53835 are investigated. For the supra-ductile steels stand two high austenitic steels with 18 and 28 % manganese. As there are no processing windows an approach from the metallurgical base on is required. Adjusting the weld microstructure the Q+P and the QT steels require weld heat treatment. The HSD steel is weldable without. Due to their applications the ultra-high strength steels are welded in as-rolled and strengthened condition. Also the reaction of the weld on hot stamping is reflected for the martensitic grades. The supra-ductile steels are welded as solution annealed and work hardened by 50%. The results show the general suitability for laser beam welding.

  20. Springback analysis of ultra high strength steel

    NASA Astrophysics Data System (ADS)

    Tenma, Kenji; Kina, Futoshi; Suzuki, Wataru

    2013-12-01

    It is an inevitable trend in the automotive industry to apply more and more high strength steels and even ultra-high strength steels. Even though these materials are more difficult to process the development time of forming tools must be reduced. In order to keep the development time under control, simulation tools are used to verify the forming process in advance. At Aoi Machine Industry a project has been executed to accurately simulate springback of ultra-high strength steels in order to reduce the tool tryout time. In the first phase of the project the simulation settings were optimized based on B-Pillar model A made of Dual Phase 980. In the second phase, it was verified with B-Pillar model B whether these simulation settings were usable as general setting. Results showed that with the right settings it is very well possible to accurately simulate springback of ultra-high strength steels. In the third phase the project the stamping of a B-Pillar of Dual Phase 1180 was studied.

  1. High strength composites evaluation. Final report

    SciTech Connect

    Marten, S.M.

    1992-02-01

    A high-strength, thick-section, graphite/epoxy composite was identified. The purpose of this development effort was to evaluate candidate materials and provide LANL with engineering properties. Eight candidate materials (Samples 1000, 1100, 1200, 1300, 1400, 1500, 1600, and 1700) were chosen for evaluation. The Sample 1700 thermoplastic material was the strongest overall.

  2. Development, properties and performance testing of a very high strength cupronickel with resistance to hydrogen embrittlement

    SciTech Connect

    Bendall, K.C.

    1995-09-01

    A precipitation hardened cupronickel has been developed to provide 750 N/mm{sup 2} typical proof stress, high resistance to marine environments and complete freedom from hydrogen embrittlement. The designing and development of the alloy are described and laboratory and field testing and results discussed. Service experience with the very high strength cupronickel is reviewed and assessment of components which have seen long term service is described. It is concluded that the developed alloy, applied correctly, offers the opportunity to utilize the benefits of a copper alloy for highly loaded critical components such as bolting on Naval vessels and offshore structures.

  3. Bulk metallic glass composite with good tensile ductility, high strength and large elastic strain limit

    PubMed Central

    Wu, Fu-Fa; Chan, K. C.; Jiang, Song-Shan; Chen, Shun-Hua; Wang, Gang

    2014-01-01

    Bulk metallic glasses exhibit high strength and large elastic strain limit but have no tensile ductility. However, bulk metallic glass composites reinforced by in-situ dendrites possess significantly improved toughness but at the expense of high strength and large elastic strain limit. Here, we report a bulk metallic glass composite with strong strain-hardening capability and large elastic strain limit. It was found that, by plastic predeformation, the bulk metallic glass composite can exhibit both a large elastic strain limit and high strength under tension. These unique elastic mechanical properties are attributed to the reversible B2↔B19′ phase transformation and the plastic-predeformation-induced complicated stress state in the metallic glass matrix and the second phase. These findings are significant for the design and application of bulk metallic glass composites with excellent mechanical properties. PMID:24931632

  4. Making High-Tensile-Strength Amalgam Components

    NASA Technical Reports Server (NTRS)

    Grugel, Richard

    2008-01-01

    Structural components made of amalgams can be made to have tensile strengths much greater than previously known to be possible. Amalgams, perhaps best known for their use in dental fillings, have several useful attributes, including room-temperature fabrication, corrosion resistance, dimensional stability, and high compressive strength. However, the range of applications of amalgams has been limited by their very small tensile strengths. Now, it has been discovered that the tensile strength of an amalgam depends critically on the sizes and shapes of the particles from which it is made and, consequently, the tensile strength can be greatly increased through suitable choice of the particles. Heretofore, the powder particles used to make amalgams have been, variously, in the form of micron-sized spheroids or flakes. The tensile reinforcement contributed by the spheroids and flakes is minimal because fracture paths simply go around these particles. However, if spheroids or flakes are replaced by strands having greater lengths, then tensile reinforcement can be increased significantly. The feasibility of this concept was shown in an experiment in which electrical copper wires, serving as demonstration substitutes for copper powder particles, were triturated with gallium by use of a mortar and pestle and the resulting amalgam was compressed into a mold. The tensile strength of the amalgam specimen was then measured and found to be greater than 10(exp 4) psi (greater than about 69 MPa). Much remains to be done to optimize the properties of amalgams for various applications through suitable choice of starting constituents and modification of the trituration and molding processes. The choice of wire size and composition are expected to be especially important. Perusal of phase diagrams of metal mixtures could give insight that would enable choices of solid and liquid metal constituents. Finally, whereas heretofore, only binary alloys have been considered for amalgams

  5. High-strength mineralized collagen artificial bone

    NASA Astrophysics Data System (ADS)

    Qiu, Zhi-Ye; Tao, Chun-Sheng; Cui, Helen; Wang, Chang-Ming; Cui, Fu-Zhai

    2014-03-01

    Mineralized collagen (MC) is a biomimetic material that mimics natural bone matrix in terms of both chemical composition and microstructure. The biomimetic MC possesses good biocompatibility and osteogenic activity, and is capable of guiding bone regeneration as being used for bone defect repair. However, mechanical strength of existing MC artificial bone is too low to provide effective support at human load-bearing sites, so it can only be used for the repair at non-load-bearing sites, such as bone defect filling, bone graft augmentation, and so on. In the present study, a high strength MC artificial bone material was developed by using collagen as the template for the biomimetic mineralization of the calcium phosphate, and then followed by a cold compression molding process with a certain pressure. The appearance and density of the dense MC were similar to those of natural cortical bone, and the phase composition was in conformity with that of animal's cortical bone demonstrated by XRD. Mechanical properties were tested and results showed that the compressive strength was comparable to human cortical bone, while the compressive modulus was as low as human cancellous bone. Such high strength was able to provide effective mechanical support for bone defect repair at human load-bearing sites, and the low compressive modulus can help avoid stress shielding in the application of bone regeneration. Both in vitro cell experiments and in vivo implantation assay demonstrated good biocompatibility of the material, and in vivo stability evaluation indicated that this high-strength MC artificial bone could provide long-term effective mechanical support at human load-bearing sites.

  6. Improvement in surface fatigue life of hardened gears by high-intensity shot peening

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.

    1992-01-01

    Two groups of carburized, hardened, and ground spur gears that were manufactured from the same heat vacuum induction melted vacuum arc melted (VIM VAR) AISI 9310 steel were endurance tested for surface fatigue. Both groups were manufactured with a standard ground 16 rms surface finish. One group was subjected to a shot peening (SP) intensity of 7 to 9A, and the second group was subjected to a SP intensity of 15 to 17A. All gears were honed after SP to a surface finish of 16 rms. The gear pitch diameter was 8.89 cm. Test conditions were a maximum Hertz stress of 1.71 GPa, a gear temperature of 350 K, and a speed of 10000 rpm. The lubricant used for the tests was a synthetic paraffinic oil with an additive package. The following results were obtained: The 10 pct. surface fatigue (pitting) life of the high intensity (15 to 17A) SPed gears was 2.15 times that of the medium intensity (7 to 9A) SPed gears, the same as that calculated from measured residual stress at a depth of 127 microns. The measured residual stress for the high intensity SPed gears was 57 pct. higher than that for the medium intensity SPed gears at a depth of 127 microns and 540 pct. higher at a depth of 51 microns.

  7. High-throughput design of low-activation, high-strength creep-resistant steels for nuclear-reactor applications

    NASA Astrophysics Data System (ADS)

    Lu, Qi; van der Zwaag, Sybrand; Xu, Wei

    2016-02-01

    Reduced-activation ferritic/martensitic steels are prime candidate materials for structural applications in nuclear power reactors. However, their creep strength is much lower than that of creep-resistant steel developed for conventional fossil-fired power plants as alloying elements with a high neutron activation cannot be used. To improve the creep strength and to maintain a low activation, a high-throughput computational alloy design model coupling thermodynamics, precipitate-coarsening kinetics and an optimization genetic algorithm, is developed. Twelve relevant alloying elements with either low or high activation are considered simultaneously. The activity levels at 0-10 year after the end of irradiation are taken as optimization parameter. The creep-strength values (after exposure for 10 years at 650 °C) are estimated on the basis of the solid-solution strengthening and the precipitation hardening (taking into account precipitate coarsening). Potential alloy compositions leading to a high austenite fraction or a high percentage of undesirable second phase particles are rejected automatically in the optimization cycle. The newly identified alloys have a much higher precipitation hardening and solid-solution strengthening at the same activity level as existing reduced-activation ferritic/martensitic steels.

  8. Hardened solar array high temperature adhesive. Final report, April 1980-January 1981

    SciTech Connect

    Beard, C.; Sherwood, C.; Basiulis, D.; Magallanes, P.; Wolff, G.

    1981-04-01

    Ultrahigh molecular weight m-carborane-siloxane polymers exhibit good stability at high temperature in vacuum. This thermal stability coupled with desirable viscoelastic properties make these materials attractive as thermoplastic adhesives for solar cell attachment to solar panel substrates, especially for hardened systems. Unfortunately, development of a reproducible chemical synthesis for these polymers has eluded all efforts in recent years. In this current effort to reproducibly prepare these ultrahigh molecular weight elastomers, major progress has been made. This progress has resulted from careful and orderly experimentation involving the main elements of the problem, namely: (a) purification of reactants and solvents, (b) preparation, workup, and characterization of monomers, (c) preparation and workup of prepolymers, (d) development of a trace level, silanol end group analysis for estimating prepolymer advanceability, and (e) prepolymer advancement to the final polymer. Significant additional progress in the prepolymer preparation and advancement steps is still required for definition of a reproducible process for preparing the ultrahigh molecular weight material. Pending achievement of such progress, adhesive formulation efforts are limited.

  9. Hydrogen trapping in high-strength steels

    SciTech Connect

    Pound, B.G.

    1998-10-09

    Hydrogen trapping in three high-strength steels -- AerMet 100 and AISI 4340 and H11 -- was studied using a potentiostatic pulse technique. Irreversible trapping constants (k) and hydrogen entry fluxes were determined for these alloys in 1 mol/1 acetic acid/1 mol/1 sodium acetate. The order of the k values for the three steels and two 18Ni maraging steels previously studies inversely parallels their threshold stress intensities for stress corrosion cracking (K{sub 1SCC}). Irreversible trapping in AerMet 100 varies with aging temperature and appears to depend on the type of carbide (Fe{sub 3}C or M{sub 2}C) present. For 4340 steel, k can be correlated with K{sub 1SCC} over a range of yield strengths. The change in k is consistent with a change in the principal type of irreversible trap from matrix boundaries to incoherent Fe{sub 3}C. The principal irreversible traps in H11 at high yield strengths are thought to be similar to those in 4340 steel.

  10. High-strength iron aluminide alloys

    SciTech Connect

    McKamey, C.G.; Maziasz, P.J.

    1996-06-01

    Past studies have shown that binary Fe{sub 3}Al possesses low creep-rupture strength compared to many other alloys, with creep-rupture lives of less than 5 h being reported for tests conducted at 593{degrees}C and 207 MPa. The combination of poor creep resistance and low room-temperature tensile ductility due to a susceptibility to environmentally-induced dynamic hydrogen embrittlement has limited use of these alloys for structural applications despite their excellent corrosion properties. With regard to the ductility problem, alloy development efforts have produced significant improvements, with ductilities of 10-20% and tensile yield strengths as high as 500 MPa being reported. Likewise, initial improvements in creep resistance have been realized through small additions of Mo, Nb, and Zr.

  11. Two-surface plasticity Model and Its Application to Spring-back Simulation of Automotive Advanced High Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Park, Taejoon; Seok, Dong-Yoon; Lee, Chul-Hwan; Noma, Nobuyasu; Kuwabara, Toshihiko; Stoughton, Thomas B.; Chung, Kwansoo

    2011-08-01

    A two-surface isotropic-kinematic hardening law was developed based on a two-surface plasticity model previously proposed by Lee et al., (2007, Int. J. Plast. 23, 1189-1212). In order to properly represent the Bauschinger and transient behaviors as well as permanent softening during reverse loading with various pre-strains, both the inner yield surface and the outer bounding surface expand (isotropic hardening) and translate (kinematic hardening) in this two-surface model. As for the permanent softening, both the isotropic hardening and the kinematic hardening evolution of the outer bounding surface were modified by introducing softening parameters. The numerical formulation was also developed based on the incremental plasticity theory and the developed constitutive law was implemented into the commercial finite element program, ABAQUS/Explicit and ABAQUS/Standard using the user-defined material subroutines. In this work, a dual phase (DP) steel was considered as an advanced high strength steel sheet and uni-axial tension tests and uni-axial tension-compression-tension tests were performed for the characterization of the material property. For a validation purpose, the developed two-surface plasticity model was applied to the 2-D draw bending test proposed as a benchmark problem of the NUMISHEET 2011 conference and successfully validated with experiments.

  12. Thermophilic anaerobic digestion of high strength wastewaters

    SciTech Connect

    Wiegant, W.M.; Claassen, J.A.; Lettinga, G.

    1985-09-01

    Investigations on the thermophilic anaerobic treatment of high-strength wastewaters (14-65 kg COD/mT) are presented. Vinasse, the wastewater of alcohol distilleries, was used as an example of such wastewaters. Semicontinuously fed digestion experiments at high retention times revealed that the effluent quality of digestion at 55C is comparable with that at 30C at similar loading rates. The amount of methane formed per kilogram of vinasse drops almost linearly with increasing vinasse concentrations. The treatment of vinasse was also investigated using upflow anaerobic sludge blanket (UASB) reactors.

  13. HIGH STRENGTH CONTROL RODS FOR NEUTRONIC REACTORS

    DOEpatents

    Lustman, B.; Losco, E.F.; Cohen, I.

    1961-07-11

    Nuclear reactor control rods comprised of highly compressed and sintered finely divided metal alloy panticles and fine metal oxide panticles substantially uniformly distributed theretbrough are described. The metal alloy consists essentially of silver, indium, cadmium, tin, and aluminum, the amount of each being present in centain percentages by weight. The oxide particles are metal oxides of the metal alloy composition, the amount of oxygen being present in certain percentages by weight and all the oxygen present being substantially in the form of metal oxide. This control rod is characterized by its high strength and resistance to creep at elevated temperatures.

  14. Radiation hardening of V C, V O, V N alloys neutron-irradiated to high fluences

    NASA Astrophysics Data System (ADS)

    Chuto, Toshinori; Satou, Manabu; Abe, Katsunori

    1998-10-01

    Vanadium has a large affinity for interstitial impurities such as C, N and O. Mechanical properties and irradiation performance of vanadium alloys are affected by the impurities. Radiation hardening and defect microstructures of vanadium alloys doped with relatively large amounts of these interstitial elements were studied. Neutron irradiation was conducted in the Materials Open Test Assembly of the Fast Flux Test Facility (FFTF/MOTA-1F) to 47.9 dpa at temperatures of 679, 793 and 873 K. Irradiation hardening decreased with increasing irradiation temperature. Increase in hardness for the V-C alloy was relatively greater after irradiation at the low temperatures. Decorated dislocations and voids were observed depending on the alloying elements. The factors for irradiation hardening were different for each interstitial element in the alloys irradiated at 873 K to 47.9 dpa.

  15. Heavyweight cement concrete with high stability of strength parameters

    NASA Astrophysics Data System (ADS)

    Kudyakov, Konstantin; Nevsky, Andrey; Danke, Ilia; Kudyakov, Aleksandr; Kudyakov, Vitaly

    2016-01-01

    The present paper establishes regularities of basalt fibers distribution in movable cement concrete mixes under different conditions of their preparation and their selective introduction into mixer during the mixing process. The optimum content of basalt fibers was defined as 0.5% of the cement weight, which provides a uniform distribution of fibers in the concrete volume. It allows increasing compressive strength up to 51.2% and increasing tensile strength up to 28.8%. Micro-structural analysis identified new formations on the surface of basalt fibers, which indicates the good adhesion of hardened cement paste to the fibers. Stability of concrete strength parameters has significantly increased with introduction of basalt fibers into concrete mix.

  16. High-strength iron aluminide alloys

    SciTech Connect

    McKamey, C.G.; Marrero-Santos, Y.; Maziasz, P.J.

    1995-06-01

    Past studies have shown that binary Fe{sub 3}Al possesses low creep-rupture strength compared to many other alloys, with creep-rupture lives of less than 5 h being reported for tests conducted at 593{degrees}C and 207 MPa. The combination of poor creep resistance and low room-temperature tensile density due to a susceptibility to environmentally-induced dynamic hydrogen embrittlement has limited use of these alloys for structural applications, despite their excellent corrosion properties. Improvements in room temperature tensile ductility have been realized mainly through alloying effects, changes in thermomechanical processing to control microstructure, and by control of the specimen`s surface condition. Ductilities of 10-20% and tensile yield strengths as high as 500 MPa have been reported. In terms of creep-rupture strength, small additions of Mo, Nb, and Zr have produced significant improvements, but at the expense of weldability and room-temperature tensile ductility. Recently an alloy containing these additions, designated FA-180, was shown to exhibit a creep-rupture life of over 2000 h after a heat treatment of 1 h at 1150{degrees}C. This study presents the results of creep-rupture tests at various test temperatures and stresses and discusses the results as part of our effort to understand the strengthening mechanisms involved with heat treatment at 1150{degrees}C.

  17. Explosive Surface Hardening of Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kovacs-Coskun, T.

    2016-04-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea mean indirect hardening setup. Austenitic stainless steels have high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  18. Protective claddings for high strength chromium alloys

    NASA Technical Reports Server (NTRS)

    Collins, J. F.

    1971-01-01

    The application of a Cr-Y-Hf-Th alloy as a protective cladding for a high strength chromium alloy was investigated for its effectiveness in inhibiting nitrogen embrittlement of a core alloy. Cladding was accomplished by a combination of hot gas pressure bonding and roll cladding techniques. Based on bend DBTT, the cladding alloy was effective in inhibiting nitrogen embrittlement of the chromium core alloy for up to 720 ks (200hours) in air at 1422 K (2100 F). A significant increase in the bend DBTT occurred with longer time exposures at 1422 K or short time exposures at 1589 K (2400 F).

  19. The effect of hydrogen on strain hardening and fracture mechanism of high-nitrogen austenitic steel

    NASA Astrophysics Data System (ADS)

    Maier, G. G.; Astafurova, E. G.; Melnikov, E. V.; Moskvina, V. A.; Vojtsik, V. F.; Galchenko, N. K.; Zakharov, G. N.

    2016-07-01

    High-nitrogen austenitic steels are perspective materials for an electron-beam welding and for producing of wear-resistant coatings, which can be used for application in aggressive atmospheres. The tensile behavior and fracture mechanism of high-nitrogen austenitic steel Fe-20Cr-22Mn-1.5V-0.2C-0.6N (in wt.%) after electrochemical hydrogen charging for 2, 10 and 40 hours have been investigated. Hydrogenation of steel provides a loss of yield strength, uniform elongation and tensile strength. The degradation of tensile properties becomes stronger with increase in charging duration - it occurs more intensive in specimens hydrogenated for 40 hours as compared to ones charged for 2-10 hours. Fracture analysis reveals a hydrogen-induced formation of brittle surface layers up to 6 μm thick after 40 hours of saturation. Hydrogenation changes fracture mode of steel from mixed intergranular-transgranular to mainly transgranular one.

  20. Metallurgical considerations of the high yield to ultimate ratio in high strength steels for use in offshore engineering

    SciTech Connect

    Healy, J.; Billingham, J.

    1995-12-31

    High strength steels are increasingly being specified for offshore applications primarily on topsides, but also more recently in jackets themselves. Compared with conventional structural steels, modem high strength steels possess higher yield ratios (YR). This has caused some concern and debate on their work hardening capacity and moreover, current material specification and design codes severely penalize their use by placing limits on YR and on allowable design stress. Many changes have occurred in steel processing and alloying methods over the past 15 years or so, to produce higher strength steels with increased toughness yet utilizing leaner chemistries to enhance weldability. High strength steels in the range 355--550MPa are likely to be increasingly used in future offshore applications and the current paper, although concerned with studies aimed specifically to assess the importance of variations in YR, also presents an overview of typical mechanical properties possessed by such steels. In general, the actual yield strength of steel plates exceeds the SMYS by a significant margin, sometimes by as much as 100MPa, which has important implications for material selection, design procedures and welding considerations. In general, as the yield strength increases, so also does the YR. However, despite possessing high YR values, modem steels maintain high levels of combined toughness, ductility and weldability. Variability in mechanical properties can be correlated with parameters such as particular steel manufacturer and production route, composition, and plate thickness. It has been demonstrated that some manufacturers can exert closer control on variability in properties, thereby consistently satisfying current offshore requirements.

  1. RHOBOT: Radiation hardened robotics

    SciTech Connect

    Bennett, P.C.; Posey, L.D.

    1997-10-01

    A survey of robotic applications in radioactive environments has been conducted, and analysis of robotic system components and their response to the varying types and strengths of radiation has been completed. Two specific robotic systems for accident recovery and nuclear fuel movement have been analyzed in detail for radiation hardness. Finally, a general design approach for radiation-hardened robotics systems has been developed and is presented. This report completes this project which was funded under the Laboratory Directed Research and Development program.

  2. Constitutive Modeling of Hot Deformation Behavior of High-Strength Armor Steel

    NASA Astrophysics Data System (ADS)

    Bobbili, Ravindranadh; Madhu, Vemuri

    2016-05-01

    The hot isothermal compression tests of high-strength armor steel under a wide range of deformation temperatures (1100-1250 °C) and strain rates of (0.001-1/s) were performed. Based on the experimental data, constitutive models were established using the original Johnson-Cook (JC) model, modified JC model, and strain-compensated Arrhenius model, respectively. The modified JC model considers the coupled effects of strain hardening, strain rate hardening, and thermal softening. Moreover, the prediction accuracy of these developed models was determined by estimating the correlation coefficient ( R) and average absolute relative error (AARE). The results demonstrate that the flow behavior of high-strength armor steel is considerably influenced by the strain rate and temperature. The original JC model is inadequate to provide good description on the flow stress at evaluated temperatures. The modified JC model and strain-compensated Arrhenius model significantly enhance the predictability. It is also observed from the microstructure study that at low strain rates (0.001-0.01/s) and high temperatures (1200-1250 °C), a typical dynamic recrystallization (DRX) occurs.

  3. High strength air-dried aerogels

    DOEpatents

    Coronado, Paul R.; Satcher, Jr., Joe H.

    2012-11-06

    A method for the preparation of high strength air-dried organic aerogels. The method involves the sol-gel polymerization of organic gel precursors, such as resorcinol with formaldehyde (RF) in aqueous solvents with R/C ratios greater than about 1000 and R/F ratios less than about 1:2.1. Using a procedure analogous to the preparation of resorcinol-formaldehyde (RF) aerogels, this approach generates wet gels that can be air dried at ambient temperatures and pressures. The method significantly reduces the time and/or energy required to produce a dried aerogel compared to conventional methods using either supercritical solvent extraction. The air dried gel exhibits typically less than 5% shrinkage.

  4. High strength ferritic alloy-D53

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high strength ferritic alloy is described having from about 0.2% to about 0.8% by weight nickel, from about 2.5% to about 3.6% by weight chromium, from about 2.5% to about 3.5% by weight molybdenum, from about 0.1% to about 0.5% by weight vanadium, from about 0.1% to about 0.5% by weight silicon, from about 0.1% to about 0.6% by weight manganese, from about 0.12% to about 0.20% by weight carbon, from about 0.02% to about 0.1% by weight boron, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight phosphorous, a maximum of about 0.02% by weight sulfur, and the balance iron.

  5. Microstructures in laser welded high strength steels

    NASA Astrophysics Data System (ADS)

    Rizzi, P.; Bellingeri, S.; Massimino, F.; Baldissin, D.; Battezzati, L.

    2009-01-01

    In this work, the effect of laser welding on the microstructure was studied for three Advanced High Strength Steels: transformation induced plasticity steel (TRIP), dual phase steel (DP) and martensitic steel. Two sheets of the same steel were laser welded and a microstructural study was performed by optical microscopy, scanning electron microscopy and X-ray diffraction. For all samples the welded zone was constituted by martensite and the heat affected zone shows a continuous change in microstructure depending on temperatures reached and on the different cooling rates. The change in mechanical properties in the welded area was followed by Vickers micro-hardness measurements. Quasi binary phase diagrams were calculated and, according to position of T0 lines, it was deduced that austenite is the primary phase forming during rapid solidification for all steels.

  6. High early strength calcium phosphate bone cement: effects of dicalcium phosphate dihydrate and absorbable fibers.

    PubMed

    Burguera, Elena F; Xu, Hockin H K; Takagi, Shozo; Chow, Laurence C

    2005-12-15

    Calcium phosphate cement (CPC) sets in situ to form resorbable hydroxyapatite with chemical and crystallographic similarity to the apatite in human bones, hence it is highly promising for clinical applications. The objective of the present study was to develop a CPC that is fast setting and has high strength in the early stages of implantation. Two approaches were combined to impart high early strength to the cement: the use of dicalcium phosphate dihydrate with a high solubility (which formed the cement CPC(D)) instead of anhydrous dicalcium phosphate (which formed the conventional cement CPC(A)), and the incorporation of absorbable fibers. A 2 x 8 design was tested with two materials (CPC(A) and CPC(D)) and eight levels of cement reaction time: 15 min, 30 min, 1 h, 1.5 h, 2 h, 4 h, 8 h, and 24 h. An absorbable suture fiber was incorporated into cements at 25% volume fraction. The Gilmore needle method measured a hardening time of 15.8 min for CPC(D), five-fold faster than 81.5 min for CPC(A), at a powder:liquid ratio of 3:1. Scanning electron microscopy revealed the formation of nanosized rod-like hydroxyapatite crystals and platelet crystals in the cements. At 30 min, the flexural strength (mean +/- standard deviation; n = 5) was 0 MPa for CPC(A) (the paste did not set), (4.2 +/- 0.3) MPa for CPC(D), and (10.7 +/- 2.4) MPa for CPC(D)-fiber specimens, significantly different from each other (Tukey's at 0.95). The work of fracture (toughness) was increased by two orders of magnitude for the CPC(D)-fiber cement. The high early strength matched the reported strength for cancellous bone and sintered porous hydroxyapatite implants. The composite strength S(c) was correlated to the matrix strength S(m): S(c) = 2.16S(m). In summary, substantial early strength was imparted to a moldable, self-hardening and resorbable hydroxyapatite via two synergistic approaches: dicalcium phosphate dihydrate, and absorbable fibers. The new fast-setting and strong cement may help prevent

  7. High Performance Processors for Space Environments: A Subproject of the NASA Exploration Missions Systems Directorate "Radiation Hardened Electronics for Space Environments" Technology Development Program

    NASA Technical Reports Server (NTRS)

    Johnson, M.; Label, K.; McCabe, J.; Powell, W.; Bolotin, G.; Kolawa, E.; Ng, T.; Hyde, D.

    2007-01-01

    Implementation of challenging Exploration Systems Missions Directorate objectives and strategies can be constrained by onboard computing capabilities and power efficiencies. The Radiation Hardened Electronics for Space Environments (RHESE) High Performance Processors for Space Environments project will address this challenge by significantly advancing the sustained throughput and processing efficiency of high-per$ormance radiation-hardened processors, targeting delivery of products by the end of FY12.

  8. Strength analysis of laser welded lap joint for ultra high strength steel

    NASA Astrophysics Data System (ADS)

    Jeong, Young Cheol; Kim, Cheol Hee; Cho, Young Tae; Jung, Yoon Gyo

    2013-12-01

    Several industries including the automotive industry have recently applied the process of welding high strength steel. High strength steel is steel that is harder than normal high strength steel, making it much stronger and stiffer. HSS can be formed in pieces that can be up to 10 to 15 percent thinner than normal steel without sacrificing strength, which enables weight reduction and improved fuel economy. Furthermore, HSS can be formed into complex shapes that can be welded into structural areas. This study is based on previous experiments and is aimed at establishing the stress distribution for laser welded high strength steel. Research on the stress distribution for laser welded high strength steel is conducted by using Solid Works, a program that analyzes the stress of a virtual model. In conclusion, we found that the stress distribution is changed depending on the shape of welded lap joint. In addition, the Influence of the stress distribution on welded high strength steel can be used to standard for high energy welding of high strength steel, and we can also predict the region in welded high strength steel that may cracked.

  9. Surface Fatigue Resistance with Induction Hardening

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis; Turza, Alan; Chapman, Mike

    1996-01-01

    Induction hardening has been used for some years to harden the surface and improve the strength and service life of gears and other components. Many applications that employ induction hardening require a relatively long time to finish the hardening process and controlling the hardness of the surface layer and its depth often was a problem. Other surface hardening methods, ie., carbonizing, take a very long time and tend to cause deformations of the toothing, whose elimination requires supplementary finishing work. In double-frequency induction hardening, one uses a low frequency for the preheating of the toothed wheel and a much higher frequency for the purpose of rapidly heating the surface by way of surface hardening.

  10. Aluminum/steel wire composite plates exhibit high tensile strength

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Composite plate of fine steel wires imbedded in an aluminum alloy matrix results in a lightweight material with high tensile strength. Plates have been prepared having the strength of titanium with only 85 percent of its density.

  11. Process design of press hardening with gradient material property influence

    SciTech Connect

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-04

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  12. Process design of press hardening with gradient material property influence

    NASA Astrophysics Data System (ADS)

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-01

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  13. Microstructure evolution and mechanical behavior of a high strength dual-phase steel under monotonic loading

    SciTech Connect

    Nesterova, E.V.; Bouvier, S.; Bacroix, B.

    2015-02-15

    Transmission electron microscopy (TEM) microstructures of a high-strength dual-phase steel DP800 have been examined after moderate plastic deformations in simple shear and uniaxial tension. Special attention has been paid to the effect of the intergranular hard phase (martensite) on the microstructure evolution in the near-grain boundary regions. Quantitative parameters of dislocation patterning have been determined and compared with the similar characteristics of previously examined single-phase steels. The dislocation patterning in the interiors of the ferrite grains in DP800 steel is found to be similar to that already observed in the single-phase IF (Interstitial Free) steel whereas the martensite-affected zones present a delay in patterning and display very high gradients of continuous (gradual) disorientations associated with local internal stresses. The above stresses are shown to control the work-hardening of dual-phase materials at moderate strains for monotonic loading and are assumed to influence their microstructure evolution and mechanical behavior under strain-path changes. - Highlights: • The microstructure evolution has been studied by TEM in a DP800 steel. • It is influenced by both martensite and dislocations in the initial state. • The DP800 steel presents a high work-hardening rate due to internal stresses.

  14. Local heat treatment of high strength steels with zoom-optics and 10kW-diode laser

    NASA Astrophysics Data System (ADS)

    Baumann, Markus; Krause, Volker; Bergweiler, Georg; Flaischerowitz, Martin; Banik, Janko

    2012-03-01

    High strength steels enable new solutions for weight optimized car bodies without sacrificing crash safety. However, cold forming of these steels is limited due to the need of high press capacity, increased tool wear, and limitations in possible geometries. One can compensate for these drawbacks by local heat treatment of the blanks. In high-deformation areas the strength of the material is reduced and the plasticity is increased by diode laser irradiation. Local heat treatment with diode laser radiation could also yield key benefits for the applicability of press hardened parts. High strength is not desired all over the part. Joint areas or deformation zones for requested crash properties require locally reduced strength. In the research project "LOKWAB" funded by the German Federal Ministry of Education and Research (BMBF), heat treatment of high strength steels was investigated in cooperation with Audi, BMW, Daimler, ThyssenKrupp, Fraunhofer- ILT, -IWU and others. A diode laser with an output power of 10 kW was set up to achieve acceptable process speed. Furthermore a homogenizing zoom-optics was developed, providing a rectangular focus with homogeneous power density. The spot size in x- and y-direction can be changed independently during operation. With pyrometer controlled laser power the surface temperature is kept constant, thus the laser treated zone can be flexibly adapted to the needs. Deep-drawing experiments show significant improvement in formability. With this technique, parts can be manufactured, which can conventionally only be made of steel with lower strength. Locally reduced strength of press hardened serial parts was demonstrated.

  15. Development of a Press-Hardened Steel Suitable for Thin Slab Direct Rolling Processing

    NASA Astrophysics Data System (ADS)

    Lee, Jewoong; De Cooman, Bruno C.

    2015-01-01

    The thin slab casting and direct rolling process is a hot-rolled strip production method which has maintained commercial quality steel grades as a major material in many industrial applications due to its low processing cost. Few innovative products have however been developed specifically for production by thin slab direct rolling. Press hardening or hot press forming steel grades which are now widely used to produce structural automotive steel parts requiring ultra-high strength and formability may however offer an opportunity for thin slab direct rolling-specific ultra-high strength products. In this work, a newly designed press hardening steel grade developed specifically for thin slab direct rolling processing is presented. The press hardening steel has a high nitrogen content compared with press hardening steel grades produced by conventional steelmaking routes. Boron and titanium which are key alloying additions in conventional press hardening steel such as the 22MnB5 press hardening steel grade are not utilized. Cr is added in the press hardening steel to obtain the required hardenability. The properties of the new thin slab direct rolling-specific 22MnCrN5 press hardening steel grade are reviewed. The evolution of the microstructure and mechanical properties with increasing amounts of Cr additions from 0.6 to 1.4 wt pct and the effect of the cooling rate during die-quenching were studied by means of laboratory simulations. The selection of the optimum chemical composition range for the thin slab direct rolling-specific 22MnCrN5 steel in press hardening heat treatment conditions is discussed.

  16. Evaluation of Springback for DP980 S Rail Using Anisotropic Hardening Models

    NASA Astrophysics Data System (ADS)

    Choi, Jisik; Lee, Jinwoo; Bae, Gihyun; Barlat, Frederic; Lee, Myoung-Gyu

    2016-07-01

    The effect of anisotropic hardening models on springback of an S-rail part was investigated. Two advanced constitutive models based on distortional and kinematic hardening, which captured the Bauschinger effect, transient hardening, and permanent softening during strain path change, were implemented in a finite element (FE) code. In-plane compression-tension tests were performed to identify the model parameters. The springback of the S-rail after forming a 980 MPa dual-phase steel sheet sample was measured and analyzed using different hardening models. The comparison between experimental and FE results demonstrated that the advanced anisotropic hardening models, which are particularly suitable for non-proportional loading, significantly improved the springback prediction capability of an advanced high strength steel.

  17. Structural application of high strength, high temperature ceramics

    NASA Technical Reports Server (NTRS)

    Hall, W. B.

    1982-01-01

    The operation of rocket engine turbine pumps is limited by the temperature restrictions of metallic components used in the systems. Mechanical strength and stability of these metallic components decrease drastically at elevated temperatures. Ceramic materials that retain high strength at high temperatures appear to be a feasible alternate material for use in the hot end of the turbopumps. This project identified and defined the processing parameters that affected the properties of Si3N4, one of candidate ceramic materials. Apparatus was assembled and put into operation to hot press Si3N4 powders into bulk material for in house evaluation. A work statement was completed to seek outside contract services to design, manufacture, and evaluate Si3N4 components in the service environments that exists in SSME turbopumps.

  18. Friction Stir Spot Welding (FSSW) of Advanced High Strength Steel (AHSS)

    SciTech Connect

    Santella, M. L.; Hovanski, Yuri; Pan, Tsung-Yu

    2012-04-16

    Friction stir spot welding (FSSW) is applied to join advanced high strength steels (AHSS): galvannealed dual phase 780 MPa steel (DP780GA), transformation induced plasticity 780 MPa steel (TRIP780), and hot-stamped boron steel (HSBS). A low-cost Si3N4 ceramic tool was developed and used for making welds in this study instead of polycrystalline cubic boron nitride (PCBN) material used in earlier studies. FSSW has the advantages of solid-state, low-temperature process, and the ability of joining dissimilar grade of steels and thicknesses. Two different tool shoulder geometries, concave with smooth surface and convex with spiral pattern, were used in the study. Welds were made by a 2-step displacement control process with weld time of 4, 6, and 10 seconds. Static tensile lap-shear strength achieved 16.4 kN for DP780GA-HSBS and 13.2kN for TRIP780-HSBS, above the spot weld strength requirements by AWS. Nugget pull-out was the failure mode of the joint. The joining mechanism was illustrated from the cross-section micrographs. Microhardness measurement showed hardening in the upper sheet steel (DP780GA or TRIP780) in the weld, but softening of HSBS in the heat-affect zone (HAZ). The study demonstrated the feasibility of making high-strength AHSS spot welds with low-cost tools.

  19. Gaseous hydrogen embrittlement of high strength steels

    NASA Technical Reports Server (NTRS)

    Gangloff, R. P.; Wei, R. P.

    1977-01-01

    The effects of temperature, hydrogen pressure, stress intensity, and yield strength on the kinetics of gaseous hydrogen assisted crack propagation in 18Ni maraging steels were investigated experimentally. It was found that crack growth rate as a function of stress intensity was characterized by an apparent threshold for crack growth, a stage where the growth rate increased sharply, and a stage where the growth rate was unchanged over a significant range of stress intensity. Cracking proceeded on load application with little or no detectable incubation period. Gaseous hydrogen embrittlement susceptibility increased with increasing yield strength.

  20. Development of K-Basin High-Strength Homogeneous Sludge Simulants and Correlations Between Unconfined Compressive Strength and Shear Strength

    SciTech Connect

    Onishi, Yasuo; Baer, Ellen BK; Chun, Jaehun; Yokuda, Satoru T.; Schmidt, Andrew J.; Sande, Susan; Buchmiller, William C.

    2011-02-20

    K-Basin sludge will be stored in the Sludge Transport and Storage Containers (STSCs) at an interim storage location on Central Plateau before being treated and packaged for disposal. During the storage period, sludge in the STSCs may consolidate/agglomerate, potentially resulting in high-shear-strength material. The Sludge Treatment Project (STP) plans to use water jets to retrieve K-Basin sludge after the interim storage. STP has identified shear strength to be a key parameter that should be bounded to verify the operability and performance of sludge retrieval systems. Determining the range of sludge shear strength is important to gain high confidence that a water-jet retrieval system can mobilize stored K-Basin sludge from the STSCs. The shear strength measurements will provide a basis for bounding sludge properties for mobilization and erosion. Thus, it is also important to develop potential simulants to investigate these phenomena. Long-term sludge storage tests conducted by Pacific Northwest National Laboratory (PNNL) show that high-uranium-content K-Basin sludge can self-cement and form a strong sludge with a bulk shear strength of up to 65 kPa. Some of this sludge has 'paste' and 'chunks' with shear strengths of approximately 3-5 kPa and 380-770 kPa, respectively. High-uranium-content sludge samples subjected to hydrothermal testing (e.g., 185 C, 10 hours) have been observed to form agglomerates with a shear strength up to 170 kPa. These high values were estimated by measured unconfined compressive strength (UCS) obtained with a pocket penetrometer. Due to its ease of use, it is anticipated that a pocket penetrometer will be used to acquire additional shear strength data from archived K-Basin sludge samples stored at the PNNL Radiochemical Processing Laboratory (RPL) hot cells. It is uncertain whether the pocket penetrometer provides accurate shear strength measurements of the material. To assess the bounding material strength and potential for erosion, it

  1. High-power multibeam lasers and their applications for surface hardening

    NASA Astrophysics Data System (ADS)

    Bukhanova, I. F.; Divinsky, V. V.; Zhuravel, V. M.

    2000-07-01

    The paper deals with laser technological units (LTU) based on multi-beam lasers of 1 to 10 kW power. To save working gases the laser technological units employ regeneration systems. The LTU have been the basic units used in multipurpose systems for laser processing various parts of the kind of rotation bodies or plane parts, cranckshafts, etc., as well as in special-purpose systems and automatic lines with the full cycle of auxiliary technological operations which are necessary to perform laser processing. The technologies of heat treatment of parts with the use of multi-beam lasers have been developed for the purposes of improvement of heavy-loaded rubbing parts wear resistance; local treatment of non-rigid parts; reduction of labor consumption in some cases of thermo-chemical treatment or induction (bulk) hardening replacement with laser irradiation; reconditioning of worn parts by precision facing, alloying or similar processes.

  2. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    NASA Astrophysics Data System (ADS)

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-11-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  3. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    PubMed Central

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30–60 μm, exhibiting a typical basal texture, fine grains of 1–5 μm and ultrafine (sub) grains of 200–500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  4. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    PubMed

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  5. Silicon nitride having a high tensile strength

    DOEpatents

    Pujari, V.K.; Tracey, D.M.; Foley, M.R.; Paille, N.I.; Pelletier, P.J.; Sales, L.C.; Willkens, C.A.; Yeckley, R.L.

    1996-11-05

    A silicon nitride ceramic is disclosed comprising: (a) inclusions no greater than 25 microns in length, (b) agglomerates no greater than 20 microns in diameter, and (c) a surface finish of less than about 8 microinches, said ceramic having a four-point flexural strength of at least about 900 MPa. 4 figs.

  6. Ultra-high-strength boron fibers

    NASA Technical Reports Server (NTRS)

    Behrendt, D. R.; Dicarlo, J. A.; Grimes, H. H.; Smith, R. J.

    1978-01-01

    Boron-on-tungsten fibers with tensile strength and strain-to-failure values increased by fifty percent over commercial grades are produced by controlled chemical-etching process. Improved fibers have potential applications as lightweight composites in ground vehicles, spacecraft, and rotors for energy storage.

  7. Silicon nitride having a high tensile strength

    DOEpatents

    Pujari, Vimal K.; Tracey, Dennis M.; Foley, Michael R.; Paille, Norman I.; Pelletier, Paul J.; Sales, Lenny C.; Willkens, Craig A.; Yeckley, Russell L.

    1996-01-01

    A silicon nitride ceramic comprising: a) inclusions no greater than 25 microns in length, b) agglomerates no greater than 20 microns in diameter, and c) a surface finish of less than about 8 microinches, said ceramic having a four-point flexural strength of at least about 900 MPa.

  8. An analytical electron microscopy study of paraequilibrium cementite precipitation in ultra-high-strength steel

    NASA Astrophysics Data System (ADS)

    Ghosh, G.; Olson, G. B.; Campbell, C. E.

    1999-03-01

    To support quantitative design of ultra-high-strength (UHS) secondary-hardening steels, the precipitation of cementite prior to the precipitation of the M2C phase is investigated using a model alloy. The microstructure of cementite is investigated by transmission electron microscopy (TEM) techniques. Consistent with earlier studies on tempering of Fe-C martensite, lattice imaging of cementite suggests microsyntactic intergrowth of M5C2 (Hägg carbide). The concentration of substitutional alloying elements in cementite are quantified by high-resolution analytical electron microscopy (AEM) using extraction replica specimens. Quantification of the substitutional elements in cementite confirms its paraequilibrium (PE) state with ferrite at the very early stage of tempering. The implications of these results are discussed in terms of the thermodynamic driving force for nucleation of the primary-strengthening, coherent M2C carbide phase. The ferrite-cementite PE condition reduces the carbon concentration in the ferrite matrix with a significant reduction of M2C driving force. The kinetics of dissolution of PE cementite and its transition to other intermediate states will also influence the kinetics of secondary hardening behavior in UHS steels.

  9. High strength and corrosion resistant alloys weld overlays for oil patch applications

    SciTech Connect

    Hibner, E.L.; Maligas, M.N.; Vicic, J.C.

    1995-10-01

    Corrosion resistant alloys (CRAs) are specified for oilfield applications where severe environments cause general corrosion, pitting, crevice corrosion, chloride stress corrosion cracking and more importantly sulfide stress cracking. Historically, alloy 625 (UNS N06625) weld overlay has successfully been used in severely corrosive environments. Alloy 686 (UNS N06686) and alloy 725 (UNS N07725) have recently been evaluated as replacement materials for alloy 625. Alloy 686, because of it`s high alloying content, exhibits superior corrosion resistance to alloy 625. And, alloy 725 is a highly corrosion resistant alloy capable of being age hardened to 0.2% yield strengths of above 827 MPa (120 ksi) Mechanical properties and Slow Strain Rate test results for the alloy 686 and alloy 725 weld overlays are discussed relative to alloy 625, alloy C-22 (UNS N06622) and alloy 59 (UNS N06059) weld overlays.

  10. A New Perspective on Fatigue Performance of Advanced High- Strength Steels (AHSS) GMAW Joints

    SciTech Connect

    Feng, Zhili; Chiang, Dr. John; Kuo, Dr. Min; Jiang, Cindy; Sang, Yan

    2008-01-01

    Weld fatigue performance is a critical aspect for application of advanced high-strength steels (AHSS) in automotive body structures. A comparative study has been conducted to evaluate the fatigue life of AHSS welds. The material studied included seven AHSS of various strength levels - DP 600, DP 780, DP 980, M130, M220, solution annealed boron and fully hardened boron steels. Two conventional steels, HSLA 590 and DR 210, were also included for baseline comparison. Lap fillet welds were made on 2-mm nominal thick sheets by the gas metal arc welding process (GMAW). Fatigue test was conducted under a number of stress levels to obtain the S/N curves of the weld joints. It was found that, unlike in the static and impact loading conditions, the fatigue performance of AHSS is not influenced by the HAZ softening in AHSS. There are appreciable differences in the fatigue lives among different AHSS. Changes in weld parameters can influence the fatigue life of the weld joints, particularly of these of higher strength AHSS. A model is developed to predict the fatigue performance of AHSS welds. The validity of the model is benchmarked with the experimental results. This model is capable to capture the effects of weld geometry and weld microstructure and strength on the fatigue performance experimentally observed. The theoretical basis and application of the newly developed fatigue modeling methodology will be discussed.

  11. Evaluation of high strength, high conductivity CuNiBe alloys for fusion energy applications

    SciTech Connect

    Zinkle, Steven J

    2014-06-01

    The unirradiated tensile properties for several different heats and thermomechanical treatment conditions of precipitation strengthened Hycon 3HPTM CuNiBe (Cu-2%Ni-0.35%Be in wt.%) have been measured over the temperature range of 20-500 C for longitudinal and long transverse orientations. The room temperature electrical conductivity has also been measured for several heats, and the precipitate microstructure was characterized using transmission electron microscopy. The CuNiBe alloys exhibit very good combination of strength and conductivity at room temperature, with yield strengths of 630-725 MPa and electrical conductivities of 65-72% International Annealed Copper Standard (IACS). The strength remained relatively high at all test temperatures, with yield strengths of 420-520 MPa at 500 C. However, low levels of ductility (<5% uniform elongation) were observed at test temperatures above 200-250 C, due to flow localization near grain boundaries (exacerbated by having only 10-20 grains across the gage thickness of the miniaturized sheet tensile specimens). Scanning electron microscopy observation of the fracture surfaces found a transition from ductile transgranular to ductile intergranular fracture with increasing test temperature. Fission neutron irradiation to a dose of ~0.7 displacements per atom (dpa) at temperatures between 100 and 240 C produced a slight increase in strength and a significant decrease in ductility. The measured tensile elongation increased with increasing irradiation temperature, with a uniform elongation of ~3.3% observed at 240 C. The electrical conductivity decreased slightly following irradiation, due to the presence of defect clusters and Ni, Zn, Co transmutation products. Considering also previously published fracture toughness data, this indicates that CuNiBe alloys have irradiated tensile and electrical properties comparable or superior to CuCrZr and oxide dispersion strengthened copper at temperatures <250 C, and may be an attractive

  12. Evaluation of high strength, high conductivity CuNiBe alloys for fusion energy applications

    NASA Astrophysics Data System (ADS)

    Zinkle, S. J.

    2014-06-01

    The unirradiated tensile properties for several different heats and thermomechanical treatment conditions of precipitation strengthened Hycon 3HP™ CuNiBe (Cu-2%Ni-0.35%Be in wt.%) have been measured over the temperature range of 20-500 °C for longitudinal and long transverse orientations. The room temperature electrical conductivity has also been measured for several heats, and the precipitate microstructure was characterized using transmission electron microscopy. The CuNiBe alloys exhibit very good combination of strength and conductivity at room temperature, with yield strengths of 630-725 MPa and electrical conductivities of 65-72% International Annealed Copper Standard (IACS). The strength remained relatively high at all test temperatures, with yield strengths of 420-520 MPa at 500 °C. However, low levels of ductility (<5% uniform elongation) were observed at test temperatures above 200-250 °C, due to flow localization near grain boundaries (exacerbated by having only 10-20 grains across the gage thickness of the miniaturized sheet tensile specimens). Scanning electron microscopy observation of the fracture surfaces found a transition from ductile transgranular to ductile intergranular fracture with increasing test temperature. Fission neutron irradiation to a dose of ∼0.7 displacements per atom (dpa) at temperatures between 100 and 240 °C produced a slight increase in strength and a significant decrease in ductility. The measured tensile elongation after irradiation increased with increasing irradiation temperature, with a uniform elongation of ∼3.3% observed at 240 °C. The electrical conductivity decreased slightly following irradiation, due to the presence of defect clusters and Ni, Zn, Co transmutation products. Considering also previously published fracture toughness data, this indicates that CuNiBe alloys have irradiated tensile and electrical properties comparable or superior to CuCrZr and oxide dispersion strengthened copper at temperatures

  13. High-temperature strength of sapphire

    NASA Astrophysics Data System (ADS)

    Harris, Daniel C.

    2000-10-01

    The Sapphire Statistical Characterization and Risk Reduction Program tested approximately 1500 4-point flexure bars with different crystal orientations at different temperatures to establish a mechanical strength database for engineering design. Sapphire coupons were selected to represent surfaces on two different missile windows and a missile dome. Sapphire was obtained from the same suppliers used for the windows or dome and, as much as possible, coupons were fabricated in the same manner as the corresponding part of the window or dome. Perhaps the most interesting result was that sapphire from one fabricator was 50% stronger than sapphire made to the same specifications from the same blanks by another fabricator. In laser heating tests, sapphire performed better than predicted from flexure tests. When a compliant layer of graphite was used as a pad between the test specimens and the load fixture, sapphire in which the principal axis of tension and compression was parallel to the c-axis increased in apparent strength by a factor of 2 - 3. Strengths of other crystal orientations were not significantly affected by the graphite pads, but the incidence of twinning at 883 K was reduced by graphite.

  14. Toughening by the addition of phosphorus to a high-strength steel with ultrafine elongated grain structure

    NASA Astrophysics Data System (ADS)

    Jafari, Meysam; Kimura, Yuuji; Tsuzaki, Kaneaki

    2013-02-01

    Phosphorus-doped high-strength steels are typically brittle at room temperature. In contrast to the non-hardening embrittlement of body-centred cubic (bcc) steels which decreases toughness without increasing strength, we observed an increase in toughness of about 20% by adding a large amount (0.053 wt%) of phosphorus (P) to a high-strength bcc steel with an ultrafine elongated ferrite grain structure processed by warm calibre rolling at 500 °C which produced a 91% reduction in area. The enhanced toughness is attributed to P segregation, which causes grain boundaries to become feasible crack propagation paths, thereby enhancing delamination toughening. The 0.053% P steel showed a microstructure and tensile properties similar to those of 0.001% P steel (reference steel).

  15. System-Level Radiation Hardening

    NASA Technical Reports Server (NTRS)

    Ladbury, Ray

    2014-01-01

    Although system-level radiation hardening can enable the use of high-performance components and enhance the capabilities of a spacecraft, hardening techniques can be costly and can compromise the very performance designers sought from the high-performance components. Moreover, such techniques often result in a complicated design, especially if several complex commercial microcircuits are used, each posing its own hardening challenges. The latter risk is particularly acute for Commercial-Off-The-Shelf components since high-performance parts (e.g. double-data-rate synchronous dynamic random access memories - DDR SDRAMs) may require other high-performance commercial parts (e.g. processors) to support their operation. For these reasons, it is essential that system-level radiation hardening be a coordinated effort, from setting requirements through testing up to and including validation.

  16. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  17. Correlation between compressive strength and ultrasonic pulse velocity of high strength concrete incorporating chopped basalt fibre

    NASA Astrophysics Data System (ADS)

    Shafiq, Nasir; Fadhilnuruddin, Muhd; Elshekh, Ali Elheber Ahmed; Fathi, Ahmed

    2015-07-01

    Ultrasonic pulse velocity (UPV), is considered as the most important test for non-destructive techniques that are used to evaluate the mechanical characteristics of high strength concrete (HSC). The relationship between the compressive strength of HSC containing chopped basalt fibre stands (CBSF) and UPV was investigated. The concrete specimens were prepared using a different ratio of CBSF as internal strengthening materials. The compressive strength measurements were conducted at the sample ages of 3, 7, 28, 56 and 90 days; whilst, the ultrasonic pulse velocity was measured at 28 days. The result of HSC's compressive strength with the chopped basalt fibre did not show any improvement; instead, it was decreased. The UPV of the chopped basalt fibre reinforced concrete has been found to be less than that of the control mix for each addition ratio of the basalt fibre. A relationship plot is gained between the cube compressive strength for HSC and UPV with various amounts of chopped basalt fibres.

  18. Proceedings: 1986 Workshop on Advanced High-Strength Materials

    SciTech Connect

    1989-05-01

    Stress corrosion cracking (SCC) has contributed to many in-service failures of high-strength LWR components. In 25 workshop presentations, this report addresses the effects of metallurgical factors, manufacturing processes, design improvements, and installation practices on the resistance of high-strength alloys to SCC.

  19. PHETS (Permanent High Explosive Test Site) lightning hardening program: Misty Picture Event. Final report, January-November 1987

    SciTech Connect

    Chapman, G.P.; Gardner, R.L.; Lu, G.S.; Rison, W.; Gurbaxani, S.H.

    1988-06-01

    The Permanent High Explosive Test Site (PHETS) test-bed electrical topology and data flow are presented along with various equipments used in the topology. Using this information, recommendations are made to harden the test-bed instrumentation to electrical transients. These transients may be caused by lightning or electrostatic discharge. Specific attention is given to the junction box design, the shorting blocks, use of shielded cables, protection of the sensors, and the instrumentation bunker/container. Additional attention is given to the protection of personnel from lightning effects. Also, it is recommended the optimum design is of a Faraday-cage concept that completely encases the instrumentation from sensor to permanent recording medium. The optimum design should be prototyped and tested using the Precision Test bed and current injection before general application to the PHETS.

  20. A One Chip Hardened Solution for High Speed SpaceWire System Implementations. Session: Components

    NASA Technical Reports Server (NTRS)

    Marshall, Joseph R.; Berger, Richard W.; Rakow, Glenn P.

    2007-01-01

    An Application Specific Integrated Circuit (ASIC) that implements the SpaceWire protocol has been developed in a radiation hardened 0.25 micron CMOS technology. This effort began in March 2003 as a joint development between the NASA Goddard Space Flight Center (GSFC) and BAE Systems. The BAE Systems SpaceWire ASIC is comprised entirely of reusable core elements, many of which are already flight-proven. It incorporates a router with 4 SpaceWire ports and two local ports, dual PC1 bus interfaces, a microcontroller, 32KB of internal memory, and a memory controller for additional external memory use. The SpaceWire cores are also reused in other ASICs under development. The SpaceWire ASIC is planned for use on the Geostationary Operational Environmental Satellites (GOES)-R, the Lunar Reconnaissance Orbiter (LRO) and other missions. Engineering and flight parts have been delivered to programs and users. This paper reviews the SpaceWire protocol and those elements of it that have been built into the current and next SpaceWire reusable cores and features within the core that go beyond the current standard and can be enabled or disabled by the user. The adaptation of SpaceWire to BAE Systems' On Chip Bus (OCB) for compatibility with the other reusable cores will be reviewed and highlighted. Optional configurations within user systems and test boards will be shown. The physical implementation of the design will be described and test results from the hardware will be discussed. Application of this ASIC and other ASICs containing the SpaceWire cores and embedded microcontroller to Plug and Play and reconfigurable implementations will be described. Finally, the BAE Systems roadmap for SpaceWire developments will be updated, including some products already in design as well as longer term plans.

  1. Increasing Lean Mass and Strength: A Comparison of High Frequency Strength Training to Lower Frequency Strength Training

    PubMed Central

    THOMAS, MICHAEL H.; BURNS, STEVE P.

    2016-01-01

    The purpose of this study was to determine the effect strength training frequency has on improvements in lean mass and strength. Participants were 7 women and 12 men, age (χ̄= 34.64 years ± 6.91 years), with strength training experience, training age (χ̄= 51.16 months ± 39.02 months). Participants were assigned to one of two groups to equal baseline group demographics. High frequency training group (HFT) trained each muscle group as the agonist, 3 times per week, exercising with 3 sets per muscle group per session (3 total body workouts). Low frequency training group (LFT) trained each muscle group as the agonist one time per week, completing all 9 sets during that one workout. LFT consisted of a routine split over three days: 1) pectoralis, deltoids, and triceps; 2) upper back and biceps; 3) quadriceps, hamstrings, calves, and abdominals. Following eight weeks of training, HFT increased lean mass by 1.06 kg ± 1.78 kg, (1.9%), and LFT increased lean mass by .99 kg ± 1.31 kg, (2.0%). HFT strength improvements on the chest press was 9.07 kg ± 6.33 kg, (11%), and hack squat 20.16 kg ± 11.59 kg, (21%). LFT strength improvements on chest press was 5.80kg ± 4.26 kg, (7.0%), and hack squat 21.83 kg ± 11.17 kg, (24 %). No mean differences between groups were significant. These results suggest that HFT and LFT of equal set totals result in similar improvements in lean mass and strength, following 8 weeks of strength training. PMID:27182422

  2. Influence of electrified surface of cementitious materials on structure formation of hardened cement paste

    NASA Astrophysics Data System (ADS)

    Alekseev, A.; Gusakov, A.

    2015-01-01

    To provide high strength and durability of concrete it is necessary to study the influence of physical and chemical and mechanical principles of dispersed cementitious systems. The experimental bench was developed to study the influence of electrified surface of cementitious materials on structure formation of hardened cement paste. The test bench allows accelerating the processes of dissolution of cementing materials in water due to influence of electric discharge on their surface. Cement activation with high-voltage corona discharge when AC current is applied allows increasing the ultimate compressive strength of hardened cement paste by 46% at the age of one day and by 20% at the age of 28 days.

  3. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    NASA Astrophysics Data System (ADS)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  4. High-strength silicon carbides by hot isostatic pressing

    NASA Technical Reports Server (NTRS)

    Dutta, Sunil

    1988-01-01

    Silicon carbide has strong potential for heat engine hardware and other high-temperature applications because of its low density, good strength, high oxidation resistance, and good high-temperature creep resistance. Hot isostatic pressing (HIP) was used for producing alpha and beta silicon carbide (SiC) bodies with near-theoretical density, ultrafine grain size, and high strength at processing temperatures of 1900 to 2000 C. The HIPed materials exhibited ultrafine grain size. Furthermore, no phase transformation from beta to alpha was observed in HIPed beta-SiC. Both materials exhibited very high average flexural strength. It was also shown that alpha-SiC bodies without any sintering aids, when HIPed to high final density, can exhibit very high strength. Fracture toughness K (sub C) values were determined to be 3.6 to 4.0 MPa m (sup 1/2) for HIPed alpha-SiC and 3.7 to 4.1 MPa m (sup 1/2) for HIPed beta-SiC. In the HIPed specimens strength-controlling flaws were typically surface related. In spite of improvements in material properties such as strength and fracture toughness by elimination of the larger strength-limiting flaws and by grain size refinement, HIPing has no effect on the Weibull modulus.

  5. High-strength silicon carbides by hot isostatic pressing

    NASA Technical Reports Server (NTRS)

    Dutta, Sunil

    1989-01-01

    Silicon carbide has strong potential for heat engine hardware and other high-temperature applications because of its low density, good strength, high oxidation resistance, and good high-temperature creep resistance. Hot isostatic pressing (HIP) was used for producing alpha and beta silicon carbide (SiC) bodies with near-theoretical density, ultrafine grain size, and high strength at processing temperatures of 1900 to 2000 C. The HIPed materials exhibited ultrafine grain size. Furthermore, no phase transformation from beta to alpha was observed in HIPed beta-SiC. Both materials exhibited very high average flexural strength. It was also shown that alpha-SiC bodies without any sintering aids, when HIPed to high final density, can exhibit very high strength. Fracture toughness K (sub C) values were determined to be 3.6 to 4.0 MPa m (sup 1/2) for HIPed alpha-SiC and 3.7 to 4.1 MPa m (sup 1/2) for HIPed beta-SiC. In the HIPed specimens strength-controlling flaws were typically surface related. In spite of improvements in material properties such as strength and fracture toughness by elimination of the larger strength-limiting flaws and by grain size refinement, HIPing has no effect on the Weibull modulus.

  6. The High School Strength and Conditioning Professional: A Job Description.

    ERIC Educational Resources Information Center

    Best, Randy

    2001-01-01

    Presents a job description for the high school strength and conditioning professional, who is in a unique position to integrate athletics and academics, highlighting: minimum qualifications; school-related benefits derived from employing a strength and conditioning professional; whom the professional reports to and works with; job…

  7. Investigation of the plastic fracture of high strength steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1972-01-01

    This investigation deals in detail with the three recognized stages of plastic fracture in high strength steels, namely, void initiation, void growth, and void coalescence. The particular steels under investigation include plates from both commercial purity and high purity heats of AISI 4340 and 18 Ni, 200 grade maraging steels. A scanning electron microscope equipped with an X-ray energy dispersive analyzer, together with observations made using light microscopy, revealed methods of improving the resistance of high strength steels to plastic fracture.

  8. Quantitative analysis of artifacts in 4D DSA: the relative contributions of beam hardening and scatter to vessel dropout behind highly attenuating structures

    NASA Astrophysics Data System (ADS)

    Hermus, James; Szczykutowicz, Timothy P.; Strother, Charles M.; Mistretta, Charles

    2014-03-01

    When performing Computed Tomographic (CT) image reconstruction on digital subtraction angiography (DSA) projections, loss of vessel contrast has been observed behind highly attenuating anatomy, such as dental implants and large contrast filled aneurysms. Because this typically occurs only in a limited range of projection angles, the observed contrast time course can potentially be altered. In this work, we have developed a model for acquiring DSA projections that models both the polychromatic nature of the x-ray spectrum and the x-ray scattering interactions to investigate this problem. In our simulation framework, scatter and beam hardening contributions to vessel dropout can be analyzed separately. We constructed digital phantoms with large clearly defined regions containing iodine contrast, bone, soft issue, titanium (dental implants) or combinations of these materials. As the regions containing the materials were large and rectangular, when the phantoms were forward projected, the projections contained uniform regions of interest (ROI) and enabled accurate vessel dropout analysis. Two phantom models were used, one to model the case of a vessel behind a large contrast filled aneurysm and the other to model a vessel behind a dental implant. Cases in which both beam hardening and scatter were turned off, only scatter was turned on, only beam hardening was turned on, and both scatter and beam hardening were turned on, were simulated for both phantom models. The analysis of this data showed that the contrast degradation is primarily due to scatter. When analyzing the aneurysm case, 90.25% of the vessel contrast was lost in the polychromatic scatter image, however only 50.5% of the vessel contrast was lost in the beam hardening only image. When analyzing the teeth case, 44.2% of the vessel contrast was lost in the polychromatic scatter image and only 26.2% of the vessel contrast was lost in the beam hardening only image.

  9. BIOLOGICAL TREATMENT OF HIGH STRENGTH PETROCHEMICAL WASTEWATER

    EPA Science Inventory

    The biological treatment of a complex petrochemical wastewater containing high concentrations of organic chlorides, nitrates, and amines was initially studied using a sequence of anaerobic methanogenesis and oxygen activated sludge. Bench-scale and pilot-plant treatability studie...

  10. High strength forgeable tantalum base alloy

    NASA Technical Reports Server (NTRS)

    Buckman, R. W., Jr.

    1975-01-01

    Increasing tungsten content of tantalum base alloy to 12-15% level will improve high temperature creep properties of existing tantalum base alloys while retaining their excellent fabrication and welding characteristics.

  11. Formability Characterization of a New Generation High Strength Steels

    SciTech Connect

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  12. Retention of ductility in high-strength steels

    NASA Technical Reports Server (NTRS)

    Parker, E. R.; Zackay, V. F.

    1969-01-01

    To produce high strength alloy steel with retention of ductility, include tempering, cooling and subsequent tempering. Five parameters for optimum results are pretempering temperature, amount of strain, strain rate, temperature during strain, and retempering temperature.

  13. Investigation of the plastic fracture of high strength steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1972-01-01

    An investigation of the plastic fracture process to improve tensile strength in high strength steels is presented. Two generic types of steels are considered: a quenched and tempered grade and a maraging grade, in order to compare two different matrix microstructures. Each type of steel was studied in commercial grade purity and in special melted high purity form, low in residual and impurity elements. The specific alloys dealt with include AISI 4340 and 18 Ni, 200 grade maraging steel, both heat treated to the same yield strength level of approximately 200 ksi.

  14. Survey of Processing Methods for High Strength High Conductivity Wires for High Field Magnet Applications

    SciTech Connect

    Han, K.; Embury, J.D.

    1998-10-01

    This paper will deal with the basic concepts of attaining combination of high strength and high conductivity in pure materials, in-situ composites and macrocomposites. It will survey current attainments, and outline where some future developments may lie in developing wire products that are close to the theoretical strength of future magnet applications.

  15. Evaluation of a low temperature hardening Inorganic Phosphate Cement for high-temperature applications

    SciTech Connect

    Alshaaer, M.; Cuypers, H.; Mosselmans, G.; Rahier, H.; Wastiels, J.

    2011-01-15

    Phase and mechanical changes of Inorganic Phosphate Cement (IPC) are identified along with changes in macro properties as functions of temperature and time. In addition to amorphous phases, the presence of significant amounts of brushite and wollastonite in the reference IPC is confirmed using X-ray diffraction. The thermal behavior of IPC up to 1000 {sup o}C shows that contraction of the solid phase in IPC due to chemical transformations causes reduction in the volume of the material. Also the ongoing meta-stable calcium phosphate transformations and reactions over a long time contribute significantly to the phase instability of the material at ambient conditions. It is found that the strength of IPC increases with ageing at ambient conditions but the formation microcracks below 105 {sup o}C causes a sharp reduction in the mechanical performance of IPC. According to the results obtained by Mercury intrusion porosimetry, the pore system of the reference IPC is dominated by mesopores.

  16. Application of high strength grooved wire in fiber protection

    NASA Astrophysics Data System (ADS)

    Kamata, Y.; Niijima, M.; Kawazoe, H.; Ogai, M.; Ninomiya, T.

    1986-11-01

    V Grooves were successfully machined on the high strength steel wire of around 3 mm diameter. Eight of thin coated fibers were protected in these grooves against pulling force of greater than 150kg (allowing 0.2% strain) and lateral pressure of greater 400kg/5cm. Many applications of this high strength grooved wire can be expected in design of optical fiber cable.

  17. Stress corrosion of high strength aluminum alloys.

    NASA Technical Reports Server (NTRS)

    Cocks, F. H.; Brummer, S. B.

    1972-01-01

    An investigation has been carried out to examine the relationship of the observed chemical and mechanical properties of Al-Cu and Al-Zn-Mg alloys to the stress corrosion mechanisms which dominate in each case. Two high purity alloys and analogous commercial alloys were selected. Fundamental differences between the behavior of Al-Cu and of Al-Zn-Mg alloys were observed. These differences in the corrosion behavior of the two types of alloys are augmented by substantial differences in their mechanical behavior. The relative cleavage energy of the grain boundaries is of particular importance.

  18. Characterization of the thermal performance of high heat flux systems at the Laser Hardened Materials Evaluation Laboratory

    NASA Astrophysics Data System (ADS)

    Lander, Michael L.; Bagford, John O.; North, Mark T.; Hull, Robert J.

    1996-11-01

    When developing a high-heat-flux system, it is important to be able to test the system under relevant thermal conditions and environmental surroundings. Thermal characterization testing is best performed in parallel with analysis and design. This permits test results to impact materials selection and systems design decisions. This paper describes the thermal testing and characterization capabilities of the Laser Hardened Materials Evaluation Laboratory located at Wright-Patterson Air Force Base, Ohio. The facility features high-power carbon dioxide (CO2$ and neodymium:glass laser systems that can be teamed with vacuum chambers, wind tunnels, mechanical loading machines and/or ambient test sites to create application-specific thermal and environmental conditions local to the material sample or system. Representative results from recently conducted test series are summarized. The test series described demonstrate the successful use of a high power CO2 laser paired with environment simulation capability to : 1) simulate the expected in-service heat load on a newly developed heat transfer device to ensure its efficient operation prior to design completion, 2) simulate the heat load expected for a laser diode array cooler, 3) produce thermal conditions needed to test a radiator concept designed for space-based operation, and 4) produce thermal conditions experienced by materials use din solid rocket motor nozzles. Test diagnostics systems used to collect thermal and mechanical response data from the test samples are also described.

  19. Investigating strength of materials at very high strain rates using magnetically driven expanding cylinders

    NASA Astrophysics Data System (ADS)

    Lovinger, Zev; Nemirovsky, Ron; Avriel, Eyal; Dorogoy, Avraham; Ashuach, Yehezkel; Rittel, Daniel

    2015-09-01

    Dynamic characterization of strength properties is done, in common practice by the means of a Split-Hopkinson Pressure Bar (also named Kolsky-Bar) apparatus. In such systems, strain rates are limited up to ˜ 5 ṡ 103 sec-1. For higher strain rates, the strain rate hardening is assumed to be the same as that measured at lower rates, with no direct measurement to validate the assumptions used for this extrapolation. In this work we are using a pulsed current generator (PCG) to create electro-magnetic (EM) driving forces on expanding cylinders. Most standard techniques for creating EM driving forces on cylinders or rings, as reported in the literature, reach strain rates of 1e3-1e4. Using our PCG, characterized by a fast rise time, we reach strain rates of ˜1e5, thus paving the way to a standard technique to measure strength at very high strain rates. To establish the experimental technique, we conducted a numerical study of the expanding cylinder set up using 2D hydrodynamic simulations to reach the desired high strain rates.

  20. Physical processes at high field strengths

    SciTech Connect

    Rhodes, C.K.

    1986-01-01

    Measurements of the radiation produced by the high field interaction with the rare gases have revealed the presence of both copious harmonic production and fluorescence. The highest harmonic observed was the seventeenth (14.6 rm) in Ne, the shortest wavelength ever produced by that means. Strong fluorescence was seen in Ar, Kr, and Xe with the shortest wavelengths observed being below 10 nm. Furthermore, radiation from inner-shell excited configurations in Xe, specifically the 4d/sup 9/5s5p ..-->.. 4d/sup 10/5s manifold at approx. 17.7 nm, was detected. The behaviors of the rare gases with respect to multiquantum ionization, harmonic production, and fluorescence were found to be correlated so that the materials fell into two groups, He and Ne in one and Ar, Kr, and Xe in the other. These experimental findings, in alliance with other studies on inner-shell decay processes, give evidence for a role of atomic correlations in a direct nonlinear process of inner-shell excitation. It is expected that an understanding of these high-field processes will enable the generation of stimulated emission in the x-ray range. 59 refs., 6 figs., 5 tabs.

  1. Investigation of ultra violet (UV) resistance for high strength fibers

    NASA Astrophysics Data System (ADS)

    Said, M. A.; Dingwall, Brenda; Gupta, A.; Seyam, A. M.; Mock, G.; Theyson, T.

    Ultra long duration balloons (ULDB), currently under development by the National Aeronautics and Space Administration (NASA), requires the use of high strength fibers in the selected super-pressure pumpkin design. The pumpkin shape balloon concept allows clear separation of the load transferring functions of the major structural elements of the pneumatic envelope, the tendons and the film. Essentially, the film provides the gas barrier and transfers only local pressure load to the tendons. The tendons, in the mean time, provide the global pressure containing strength. In that manner, the strength requirement for the film only depends on local parameters. The tendon is made of p-phenylene-2,6-benzobisoxazole (PBO) fibers, which is selected due to its high strength to weight ratio when compared to other high performance, commercially available, fibers. High strength fibers, however, are known to degrade upon exposure to light, particularly at short wavelengths. This paper reports the results of an investigation of the resistance of four commercial high strength fibers to ultra violet (UV) exposure. The results indicate that exposing high strength fibers in continuous yarn form to UV led to serious loss in strength of the fibers except for Spectra® fibers. The adverse changes in mechanical behavior occurred over short duration of exposure compared to the 100 day duration targeted for these missions. UV blocking finishes to improve the UV resistance of these fibers are being investigated. The application of these specially formulated coatings is expected to lead to significant improvement of the UV resistance of these high performance fibers. In this publication, we report on the mechanical behavior of the fibers pre- and post-exposure to UV, but without application of the blocking finishes.

  2. Shock properties of high-strength ceramics

    SciTech Connect

    Grady, D.E.

    1994-12-31

    A broad class of brittle solids subjected to large amplitude shock waves can support substantial shear stress (of order 2-10 GPa) without failing due to the very limited slip systems in these materials. When failure occurs under sufficiently intense shock loading, the effect is usually observed as a wave splitting in the compressive shock front. Because of the high confining stress state associated with the failure event in the shock compression environment, it is no longer certain whether the microstructural processes of deformation are brittle or ductile. Some, although by no means sufficient, evidence supports a brittle deformation mechanism in the materials of interest. The present short paper focuses on two aspects of the transition regime neighboring the HEL in the compressive shock process. First, issues of rate dependence associated with prompt yield under shock compression are not well understood. We report here on observations of wave profile data on ceramics, examining he issue of elastic precursor decay. Also in this study, a number of the experimental observations of failure waves in ceramic materials (principally glass) are surveyed. Some of the principal results are summarized and dynamic failure mechanisms consistent with these results are discussed.

  3. Fatigue Properties of Automobile High-Strength Bolts

    NASA Astrophysics Data System (ADS)

    Zhou, Congling; Nishida, Shin-Ichi; Hattori, Nobusuke

    This study is focused on the fatigue properties of automobile high-strength bolts, including the effect of mean stress level, pre-processing schedule and the residual stresses. And the mean stress levels are 0.3, 0.5 and 0.7 times to the tensile strength (σB) of the material respectively. The main results obtained are as follows: 1) the fatigue strength increases under the mean stress loading, but the differences between the loading levels are not so evident; 2) most of the cases in this study are broken from the bottom of the screw thread, and the crack initiated from the impurities.

  4. Corrosion fatigue of high strength fastener materials in seawater

    NASA Astrophysics Data System (ADS)

    Tipton, D. G.

    1983-12-01

    Environmental effects which significantly reduce the fatigue life of metals are discussed. Corrosion fatigue is a major concern in the engineering application of high strength fasteners in marine environments. The corrosion fatigue failure of an AISI 41L4O high strength steel blade to hub attachment bolt at the MOD-OA 200 kW wind turbine generator was investigated. The reduction of fatigue strength of AISI 41L4O in marine environments and to obtain similar corrosion fatigue data for candidate replacement materials was studied. The AISI 4140, PH 13-8Mo stainless steel, alloy 718 and alloy MP-35N were tested in axial fatigue at a frequency of 20 Hz in dry air and natural seawater. The fatigue data are fitted by regression equations to allow determination of fatigue strength for a given number of cycles to failure.

  5. Corrosion fatigue of high strength fastener materials in seawater

    NASA Technical Reports Server (NTRS)

    Tipton, D. G.

    1983-01-01

    Environmental effects which significantly reduce the fatigue life of metals are discussed. Corrosion fatigue is a major concern in the engineering application of high strength fasteners in marine environments. The corrosion fatigue failure of an AISI 41L4O high strength steel blade to hub attachment bolt at the MOD-OA 200 kW wind turbine generator was investigated. The reduction of fatigue strength of AISI 41L4O in marine environments and to obtain similar corrosion fatigue data for candidate replacement materials was studied. The AISI 4140, PH 13-8Mo stainless steel, alloy 718 and alloy MP-35N were tested in axial fatigue at a frequency of 20 Hz in dry air and natural seawater. The fatigue data are fitted by regression equations to allow determination of fatigue strength for a given number of cycles to failure.

  6. High strength nickel-chromium-iron austenitic alloy

    DOEpatents

    Gibson, Robert C.; Korenko, Michael K.

    1980-01-01

    A solid solution strengthened Ni-Cr-Fe alloy capable of retaining its strength at high temperatures and consisting essentially of 42 to 48% nickel, 11 to 13% chromium, 2.6 to 3.4% niobium, 0.2 to 1.2% silicon, 0.5 to 1.5% vanadium, 2.6 to 3.4% molybdenum, 0.1 to 0.3% aluminum, 0.1 to 0.3% titanium, 0.02 to 0.05% carbon, 0.002 to 0.015% boron, up to 0.06 zirconium, and the balance iron. After solution annealing at 1038.degree. C. for one hour, the alloy, when heated to a temperature of 650.degree. C., has a 2% yield strength of 307 MPa, an ultimate tensile strength of 513 MPa and a rupture strength of as high as 400 MPa after 100 hours.

  7. Microchip Electrophoresis at Elevated Temperatures and High Separation Field Strengths

    PubMed Central

    Mitra, Indranil; Marczak, Steven P.; Jacobson, Stephen C.

    2014-01-01

    We report free-solution microchip electrophoresis performed at elevated temperatures and high separation field strengths. We used microfluidic devices with 11-cm long separation channels to conduct separations at temperatures between 22 (ambient) and 45 °C and field strengths from 100 to 1000 V/cm. To evaluate separation performance, N-glycans were used as a model system and labeled with 8-aminopyrene-1,3,6-trisulfonic acid to impart charge for electrophoresis and render them fluorescent. Typically, increased diffusivity at higher temperatures leads to increased axial dispersion and poor separation performance; however, we demonstrate that sufficiently high separation field strengths can be used to offset the impact of increased diffusivity in order to maintain separation efficiency. Efficiencies for these free-solution separations are the same at temperatures of 25, 35, and 45 °C with separation field strengths ≥500 V/cm. PMID:24114979

  8. Spontaneous Radiation Emission from Short, High Field Strength Insertion Devices

    SciTech Connect

    Geoffrey Krafft

    2005-09-15

    Since the earliest papers on undulaters were published, it has been known how to calculate the spontaneous emission spectrum from ''short'' undulaters when the magnetic field strength parameter is small compared to unity, or in ''single'' frequency sinusoidal undulaters where the magnetic field strength parameter is comparable to or larger than unity, but where the magnetic field amplitude is constant throughout the undulater. Fewer general results have been obtained in the case where the insertion device is both short, i.e., the magnetic field strength parameter changes appreciably throughout the insertion device, and the magnetic field strength is high enough that ponderomotive effects, radiation retardation, and harmonic generation are important physical phenomena. In this paper a general method is presented for calculating the radiation spectrum for short, high-field insertion devices. It is used to calculate the emission from some insertion device designs of recent interest.

  9. Effectiveness of hardening threaded parts by plastic deformation

    SciTech Connect

    Pyshkin, V.A.; Belai, S.V.; Dyad'kova, I.G.

    1983-03-01

    The rules of hardening threaded parts by roller burning the root of the inner diameter of a thread are studied. The effectiveness of hardening increases where the allowance for the inner diameter increases. By equations, a change in the inner diameter can be used to determine the depth of work hardening residual compressive stress, fatigue limit, and the mechanical properties of the threaded part. The effective stress concentration factor, increase in transmission load, and average tensile stress in cyclic loading, are also calculated. Equations help to determine the depth of hardening necessary; the optimum conditions of burnishing; and the maximum increase in fatigue strength, with optimum hardening conditions.

  10. Factors Affecting the Inclusion Potency for Acicular Ferrite Nucleation in High-Strength Steel Welds

    NASA Astrophysics Data System (ADS)

    Kang, Yongjoon; Jeong, Seonghoon; Kang, Joo-Hee; Lee, Changhee

    2016-06-01

    Factors affecting the inclusion potency for acicular ferrite nucleation in high-strength weld metals were investigated and the contribution of each factor was qualitatively evaluated. Two kinds of weld metals with different hardenabilities were prepared, in both, MnTi2O4-rich spinel formed as the predominant inclusion phase. To evaluate the factors determining the inclusion potency, the inclusion characteristics of size, phase distribution in the multiphase inclusion, orientation relationship with ferrite, and Mn distribution near the inclusion were analyzed. Three factors affecting the ferrite nucleation potency of inclusions were evaluated: the Baker-Nutting (B-N) orientation relationship between ferrite and the inclusion; the formation of an Mn-depleted zone (MDZ) near the inclusion; and the strain energy around the inclusion. Among these, the first two factors were found to be the most important. In addition, it was concluded that the increased chemical driving force brought about by the formation of an MDZ contributed more to the formation of acicular ferrite in higher-strength weld metals, because the B-N orientation relationship between ferrite and the inclusion was less likely to form as the transformation temperature decreased.

  11. Factors Affecting the Inclusion Potency for Acicular Ferrite Nucleation in High-Strength Steel Welds

    NASA Astrophysics Data System (ADS)

    Kang, Yongjoon; Jeong, Seonghoon; Kang, Joo-Hee; Lee, Changhee

    2016-03-01

    Factors affecting the inclusion potency for acicular ferrite nucleation in high-strength weld metals were investigated and the contribution of each factor was qualitatively evaluated. Two kinds of weld metals with different hardenabilities were prepared, in both, MnTi2O4-rich spinel formed as the predominant inclusion phase. To evaluate the factors determining the inclusion potency, the inclusion characteristics of size, phase distribution in the multiphase inclusion, orientation relationship with ferrite, and Mn distribution near the inclusion were analyzed. Three factors affecting the ferrite nucleation potency of inclusions were evaluated: the Baker-Nutting (B-N) orientation relationship between ferrite and the inclusion; the formation of an Mn-depleted zone (MDZ) near the inclusion; and the strain energy around the inclusion. Among these, the first two factors were found to be the most important. In addition, it was concluded that the increased chemical driving force brought about by the formation of an MDZ contributed more to the formation of acicular ferrite in higher-strength weld metals, because the B-N orientation relationship between ferrite and the inclusion was less likely to form as the transformation temperature decreased.

  12. Laser Cladding of CPM Tool Steels on Hardened H13 Hot-Work Steel for Low-Cost High-Performance Automotive Tooling

    NASA Astrophysics Data System (ADS)

    Chen, J.; Xue, L.

    2012-06-01

    This paper summarizes our research on laser cladding of high-vanadium CPM® tool steels (3V, 9V, and 15V) onto the surfaces of low-cost hardened H13 hot-work tool steel to substantially enhance resistance against abrasive wear. The results provide great potential for fabricating high-performance automotive tooling (including molds and dies) at affordable cost. The microstructure and hardness development of the laser-clad tool steels so obtained are presented as well.

  13. Role of interfaces i nthe design of ultra-high strength, radiation damage tolerant nanocomposites

    SciTech Connect

    Misra, Amit; Wang, Yongqiang; Nastasi, Michael A; Baldwin, Jon K; Wei, Qiangmin; Li, Nan; Mara, Nathan; Zhang, Xinghang; Fu, Engang; Anderoglu, Osman; Li, Hongqi; Bhattacharyya, Dhriti

    2010-12-09

    The combination of high strength and high radiation damage tolerance in nanolaminate composites can be achieved when the individual layers in these composites are only a few nanometers thick and contain special interfaces that act both as obstacles to slip, as well as sinks for radiation-induced defects. The morphological and phase stabilities and strength and ductility of these nano-composites under ion irradiation are explored as a function of layer thickness, temperature and interface structure. Magnetron sputtered metallic multilayers such as Cu-Nb and V-Ag with a range of individual layer thickness from approximately 2 nm to 50 nm and the corresponding 1000 nm thick single layer films were implanted with helium ions at room temperature. Cross-sectional Transmission Electron Microscopy (TEM) was used to measure the distribution of helium bubbles and correlated with the helium concentration profile measured vis ion beam analysis techniques to obtain the helium concentration at which bubbles are detected in TEM. It was found that in multilayers the minimum helium concentration to form bubbles (approximately I nm in size) that are easily resolved in through-focus TEM imaging was several atomic %, orders of magnitude higher than that in single layer metal films. This observation is consistent with an increased solubility of helium at interfaces that is predicted by atomistic modeling of the atomic structures of fcc-bcc interfaces. At helium concentrations as high as 7 at.%, a uniform distribution of I nm diameter bubbles results in negligible irradiation hardening and loss of deformability in multi layers with layer thicknesses of a few nanometers. The control of atomic structures of interfaces to produce high helium solubility at interfaces is crucial in the design of nano-composite materials that are radiation damage tolerant. Reduced radiation damage also leads to a reduction in the irradiation hardening, particularly at layer thickness of approximately 5 run

  14. Extracellular bone matrix exhibits hardening elastoplasticity and more than double cortical strength: Evidence from homogeneous compression of non-tapered single micron-sized pillars welded to a rigid substrate.

    PubMed

    Luczynski, Krzysztof W; Steiger-Thirsfeld, Andreas; Bernardi, Johannes; Eberhardsteiner, Josef; Hellmich, Christian

    2015-12-01

    We here report an improved experimental technique for the determination of Young׳s modulus and uniaxial strength of extracellular bone matrix at the single micrometer scale, giving direct access to the (homogeneous) deformation (or strain) states of the tested samples and to the corresponding mechanically recoverable energy, called potential or elastic energy. Therefore, a new protocol for Focused Ion Beam milling of prismatic non-tapered micropillars, and attaching them to a rigid substrate, was developed. Uniaxial strength turns out as at least twice that measured macroscopically, and respective ultimate stresses are preceded by hardening elastoplastic states, already at very low load levels. The unloading portion of quasi-static load-displacement curves revealed Young׳s modulus of 29GPa in bovine extracellular bone matrix. This value is impressively confirmed by the corresponding prediction of a multiscale mechanics model for bone, which has been comprehensively validated at various other observation scales, across tissues from the entire vertebrate animal kingdom. PMID:25842157

  15. Effect of microstructure on static and dynamic mechanical properties of high strength steels

    NASA Astrophysics Data System (ADS)

    Qu, Jinbo

    The high speed deformation behavior of a commercially available dual phase (DP) steel was studied by means of split Hopkinson bar apparatus in shear punch (25m/s) and tension (1000s-1) modes with an emphasis on the influence of microstructure. The cold rolled sheet material was subjected to a variety of heat treatment conditions to produce several different microstructures, namely ferrite plus pearlite, ferrite plus bainite and/or acicular ferrite, ferrite plus bainite and martensite, and ferrite plus different fractions of martensite. Static properties (0.01mm/s for shear punch and 0.001s -1 for tension) of all the microstructures were also measured by an MTS hydraulic machine and compared to the dynamic properties. The effects of low temperature tempering and bake hardening were investigated for some ferrite plus martensite microstructures. In addition, two other materials, composition designed as high strength low alloy (HSLA) steel and transformation induced plasticity (TRIP) steel, were heat treated and tested to study the effect of alloy chemistry on the microstructure and property relationship. A strong effect of microstructure on both static and dynamic properties and on the relationship between static and dynamic properties was observed. According to the variation of dynamic factor with static strength, three groups of microstructures with three distinct behaviors were identified, i.e. classic dual phase (ferrite plus less than 50% martensite), martensite-matrix dual phase (ferrite plus more than 50% martensite), and non-dual phase (ferrite plus non-martensite). Under the same static strength level, the dual phase microstructure was found to absorb more dynamic energy than other microstructures. It was also observed that the general dependence of microstructure on static and dynamic property relationship was not strongly influenced by chemical composition, except the ferrite plus martensite microstructures generated by the TRIP chemistry, which exhibited

  16. Mechanical behavior of precipitation hardenable steels exposed to highly corrosive environment

    NASA Technical Reports Server (NTRS)

    Rosa, Ferdinand

    1994-01-01

    Unexpected occurrences of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15 - 5 PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a 3.5 percent NaCl aqueous solution. The material selected for the study was 15 - 5 PH steel in the H 900 condition. The Slow Strain Rate technique was used to test the metallic specimens.

  17. High Strength and Thermally Stable Nanostructured Magnesium Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Chang, Yuan-Wei

    Magnesium and its alloys are currently in the spotlight of global research because of the need to limit energy consumption and reduce the environmental impact. In particular, their low densities compared to other structural metals make them a very attractive alternative in the automobile and aerospace industries. However, their low strength compared to other structural materials (e.g. Al and steels) has limited their widespread application. This dissertation presents the results of developing and investigation of a high strength nanostructured magnesium-aluminum alloy and composite. The nanostructured magnesium alloy is prepared by cryomilling and consolidated by spark-plasma-sintering. Focused ion beam is used to prepare micropillars with different diameters ranging from 1.5 to 8 mum and micro-compression test is conducted by nanoindenter in order to evaluate the mechanical properties. The yield strength obtained in the present study is around three times higher than conventional magnesium alloys (120 MPa vs. 370 MPa). The yield strength of the nanostructured magnesium alloy is further improved through hot extrusion, resulting in a yield strength of 550 MPa and an ultimate strength of 580 MPa. The nanostructured magnesium alloy exhibits a strong size-dependence, and a significant improvement in strength is observed when the pillar diameter is reduced to below 3.5 mum. The deformation mechanisms of the compressed pillars were characterized using transmission electron microscopy. The size-induced strengthening is attributed to a less number of dislocation sources along with a higher activity of non-basal deformation mechanisms. We have also developed a high strength and thermally stable nanostructured magnesium composite by adding diamantane. A yield strength of 500 MPa is achieved, moreover, excellent thermal stability is demonstrated in the magnesium alloy containing diamantanes. The strength and grain size are thermally stable after annealing at 400°C for 100

  18. A universal fracture criterion for high-strength materials

    PubMed Central

    Qu, Rui Tao; Zhang, Zhe Feng

    2013-01-01

    Recently developed advanced high-strength materials like metallic glasses, nanocrystalline metallic materials, and advanced ceramics usually fracture in a catastrophic brittle manner, which makes it quite essential to find a reasonable fracture criterion to predict their brittle failure behaviors. Based on the analysis of substantial experimental observations of fracture behaviors of metallic glasses and other high-strength materials, here we developed a new fracture criterion and proved it effective in predicting the critical fracture conditions under complex stress states. The new criterion is not only a unified one which unifies the three classical failure criteria, i.e., the maximum normal stress criterion, the Tresca criterion and the Mohr-Coulomb criterion, but also a universal criterion which has the ability to describe the fracture mechanisms of a variety of different high-strength materials under various external loading conditions.

  19. Surface hardening induced by high flux plasma in tungsten revealed by nano-indentation

    NASA Astrophysics Data System (ADS)

    Terentyev, D.; Bakaeva, A.; Pardoen, T.; Favache, A.; Zhurkin, E. E.

    2016-08-01

    Surface hardness of tungsten after high flux deuterium plasma exposure has been characterized by nanoindentation. The effect of plasma exposure was rationalized on the basis of available theoretical models. Resistance to plastic penetration is enhanced within the 100 nm sub-surface region, attributed to the pinning of geometrically necessary dislocations on nanometric deuterium cavities - signature of plasma-induced defects and deuterium retention. Sub-surface extension of thereby registered plasma-induced damage is in excellent agreement with the results of alternative measurements. The study demonstrates suitability of nano-indentation to probe the impact of deposition of plasma-induced defects in tungsten on near surface plasticity under ITER-relevant plasma exposure conditions.

  20. Optimum high temperature strength of two-dimensional nanocomposites

    SciTech Connect

    Monclús, M. A.; Molina-Aldareguía, J. M.; Polcar, T.; Llorca, J.

    2013-11-01

    High-temperature nanoindentation was used to reveal nano-layer size effects on the hardness of two-dimensional metallic nanocomposites. We report the existence of a critical layer thickness at which strength achieves optimal thermal stability. Transmission electron microscopy and theoretical bicrystal calculations show that this optimum arises due to a transition from thermally activated glide within the layers to dislocation transmission across the layers. We demonstrate experimentally that the atomic-scale properties of the interfaces profoundly affect this critical transition. The strong implications are that interfaces can be tuned to achieve an optimum in high temperature strength in layered nanocomposite structures.

  1. Shock characterization of an ultra-high strength concrete

    NASA Astrophysics Data System (ADS)

    Erzar, B.; Pontiroli, C.; Buzaud, E.

    2016-05-01

    Nowadays, the design of protective structures may imply ultra-high performance concretes. These materials present a compressive strength 5 times higher than standard concretes. However, few reliable data on the shock response of such materials are available in the literature. Thus, a characterization of an ultra-high strength concrete has been conducted by means of hydrostatic and triaxial tests in the quasi-static regime, and plate impact experiments for shock response. Data have been gathered up to 6 GPa and a simple modelling approach has been applied to get a reliable representation of the shock compression of this concrete.

  2. Uncertainties in obtaining high reliability from stress-strength models

    NASA Technical Reports Server (NTRS)

    Neal, Donald M.; Matthews, William T.; Vangel, Mark G.

    1992-01-01

    There has been a recent interest in determining high statistical reliability in risk assessment of aircraft components. The potential consequences are identified of incorrectly assuming a particular statistical distribution for stress or strength data used in obtaining the high reliability values. The computation of the reliability is defined as the probability of the strength being greater than the stress over the range of stress values. This method is often referred to as the stress-strength model. A sensitivity analysis was performed involving a comparison of reliability results in order to evaluate the effects of assuming specific statistical distributions. Both known population distributions, and those that differed slightly from the known, were considered. Results showed substantial differences in reliability estimates even for almost nondetectable differences in the assumed distributions. These differences represent a potential problem in using the stress-strength model for high reliability computations, since in practice it is impossible to ever know the exact (population) distribution. An alternative reliability computation procedure is examined involving determination of a lower bound on the reliability values using extreme value distributions. This procedure reduces the possibility of obtaining nonconservative reliability estimates. Results indicated the method can provide conservative bounds when computing high reliability. An alternative reliability computation procedure is examined involving determination of a lower bound on the reliability values using extreme value distributions. This procedure reduces the possibility of obtaining nonconservative reliability estimates. Results indicated the method can provide conservative bounds when computing high reliability.

  3. Cytocompatibility of high strength non-oxide ceramics.

    PubMed

    Cappi, Benjamin; Neuss, Sabine; Salber, Jochen; Telle, Rainer; Knüchel, Ruth; Fischer, Horst

    2010-04-01

    Oxide ceramic materials like alumina (Al(2)O(3)) and zirconia (ZrO(2)) are frequently used for medical applications like implants and prostheses because of their excellent biocompatibility and high wear resistance. Unfortunately, oxide ceramics cannot be used for minimal invasive thin-walled implants like resurfacing hip prostheses because of their limited strength. The hypothesis of this study is that non-oxide ceramics like silicon nitride (Si(3)N(4)) and silicon carbide (SiC)-not previously used in the medical field-are not only high strength and mechanically reliable ceramic materials due to their high amount of covalent bonds, but also exhibit a suitable biocompatibility for use as medical implants and prostheses. Mechanical investigations and cell culture tests with mouse fibroblast cells (L929) and human mesenchymal stem cells (hMSC) were performed on the ceramics. An excellent cytocompatibility was demonstrated by live/dead stainings for both L929 cells and hMSC. HMSC were able to differentiate towards osteoblasts on all tested ceramics. The determined strength of silicon nitride and silicon carbide was shown as significantly higher than that of oxide ceramics. Our results indicate that the high strength non-oxide ceramics are material candidates in the future especially for highly loaded, thin-walled implants like ceramic resurfacing hip prostheses. PMID:19484770

  4. AISI/DOE Technology Roadmap Program: Characterization of Fatigue and Crash Performance of New Generation High Strength Steels for Automotive Applications

    SciTech Connect

    Brenda Yan; Dennis Urban

    2003-04-21

    A 2-year project (2001-2002) to generate fatigue and high strain data for a new generation of high strength steels (HSS) has been completed in December 2002. The project tested eleven steel grades, including Dual Phase (DP) steels, Transformation-Induced Plasticity (TRIP) steels, Bake Hardenable (BH) steels, and conventional High Strength Low Alloy (HSLA) steels. All of these steels are of great interest in automotive industry due to the potential benefit in weight reduction, improved fuel economy, enhanced crash energy management and total system cost savings. Fatigue behavior includes strain controlled fatigue data notch sensitivity for high strength steels. High strain rate behavior includes stress-strain data for strain rates from 0.001/s to 1000/s, which are considered the important strain rate ranges for crash event. The steels were tested in two phases, seven were tested in Phase 1 and the remaining steels were tested in Phase. In a addition to the fatigue data and high st rain rate data generated for the steels studied in the project, analyses of the testing results revealed that Advanced High Strength Steels (AHSS) exhibit significantly higher fatigue strength and crash energy absorption capability than conventional HSS. TRIP steels exhibit exceptionally better fatigue strength than steels of similar tensile strength but different microstructure, for conditions both with or without notches present

  5. TREATMENT OF HIGH STRENGTH MEATPACKING PLANT WASTEWATER BY LAND APPLICATION

    EPA Science Inventory

    The purpose of this study was to determine the treatability of high strength meatpacking plant wastewater by land application. Both infiltration and overland flow type systems were studied at various hydraulic and organic loading rates. In addition to characterization of the raw ...

  6. Fabrication of carbon film composites for high-strength structures

    NASA Technical Reports Server (NTRS)

    Preiswerk, P. R.; Lippman, M.

    1972-01-01

    Physical and mechanical properties of fiber composite materials consisting of carbon films are described. Application of carbon film structural composites for constructing microwave filters or optical instruments is proposed. Applications in aerospace and architectural structures for high strength and low density properties are discussed.

  7. High-strength porous carbon and its multifunctional applications

    SciTech Connect

    Wojtowicz, Marek A; Rubenstein, Eric P; Serio, Michael A; Cosgrove, Joseph E

    2013-12-31

    High-strength porous carbon and a method of its manufacture are described for multifunctional applications, such as ballistic protection, structural components, ultracapacitor electrodes, gas storage, and radiation shielding. The carbon is produced from a polymer precursor via carbonization, and optionally by surface activation and post-treatment.

  8. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Santella, Michael L; Hovanski, Yuri; Grant, Glenn J; Frederick, D Alan; Dahl, Michael E

    2009-02-01

    Friction stir spot welding was used to join two advanced high-strength steels using polycrystalline cubic boron nitride tooling. Numerous tool designs were employed to study the influence of tool geometry on weld joints produced in both DP780 and a hot-stamp boron steel. Tool designs included conventional, concave shouldered pin tools with several pin configurations; a number of shoulderless designs; and a convex, scrolled shoulder tool. Weld quality was assessed based on lap shear strength, microstructure, microhardness, and bonded area. Mechanical properties were functionally related to bonded area and joint microstructure, demonstrating the necessity to characterize processing windows based on tool geometry.

  9. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Hovanski, Yuri; Santella, M. L.; Grant, Glenn J.

    2009-12-28

    Friction stir spot welding was used to join two advanced high-strength steels using polycrystalline cubic boron nitride tooling. Numerous tool designs were employed to study the influence of tool geometry on weld joints produced in both DP780 and a hot-stamp boron steel. Tool designs included conventional, concave shouldered pin tools with several pin configurations; a number of shoulderless designs; and a convex, scrolled shoulder tool. Weld quality was assessed based on lap shear strength, microstructure, microhardness, and bonded area. Mechanical properties were functionally related to bonded area and joint microstructure, demonstrating the necessity to characterize processing windows based on tool geometry.

  10. High strength graphite and method for preparing same

    DOEpatents

    Overholser, Lyle G.; Masters, David R.; Napier, John M.

    1976-01-01

    High strength graphite is manufactured from a mixture of a particulate filler prepared by treating a particulate carbon precursor at a temperature in the range of about 400.degree. to 1000.degree. C., an organic carbonizable binder, and green carbonizable fibers in a concentration of not more than 2 weight per cent of the filler. The use of the relatively small quantity of green fibers provides a substantial increase in the flexural strength of the graphite with only a relatively negligible increase in the modulus of elasticity.

  11. Fabrication Routes for High Strength High Conductivity Wires

    SciTech Connect

    Han, K.; Embury, J.D.; Sims, J.R.; Pantsyrnyi, V.I.; Shikov, A.; Bochvar, A.A.

    1998-10-01

    The development of suitable wires for magnet windings requires both the attainment of suitable combinations of properties (electrical conductivity and strength), the development of a production route capable of fabricating suitable quantity of wire of required dimension (5.2x7.6mm{sup 2} cross-section and 120 m in length) and a product with acceptable fabricability, joinability and service life. In this survey, the authors consider methods of producing suitable wire products by the codeformation of in-situ composites. This will include details of the quality control of the processing of Cu-Ag and Cu-Nb and the assessment of their detailed mechanical properties.

  12. [Hardening of dental instruments].

    PubMed

    Gerasev, G P

    1981-01-01

    The possibility of prolonging the service life of stomatological instruments by the local hardening of their working parts is discussed. Such hardening should be achieved by using hard and wear-resistant materials. The examples of hardening dental elevators and hard-alloy dental drills are given. New trends in the local hardening of instruments are the treatment of their working parts with laser beams, the application of coating on their surface by the gas-detonation method. The results of research work and trials are presented. PMID:7300627

  13. Ultra-high Burst Strength of CVD Graphene Membranes

    NASA Astrophysics Data System (ADS)

    Wang, Luda; Boutilier, Michael; Kidambi, Piran; Karnik, Rohit; Microfluidics; Nanofluidics Research Lab Team

    2015-11-01

    Porous graphene membranes have significant potential in gas separation, water desalination and nanofiltration. Understanding the mechanical strength of porous graphene is crucial because membrane separations can involve high pressures. We studied the burst strength of CVD graphene membrane placed on porous support at applied pressures up to 100 bar by monitoring the gas flow rate across the membrane as a function of pressure. Increase of gas flow rate with pressure allowed for extraction of the burst fraction of graphene as it failed under increasing pressure. We also studied the effect of sub-nanometer pores on the ability of graphene to withstand pressure. The results showed that porous graphene membranes can withstand pressures comparable to or even higher than the >50 bar pressures encountered in water desalination, with non-porous CVD graphene exhibiting even higher mechanical strength. Our study shows that porous polycrystalline CVD graphene has ultra-high burst strength under applied pressure, suggesting the possibility for its use in high-pressure membrane separations. Principal Investigator

  14. High strength zirconia ceramics from green body preforms

    SciTech Connect

    Bate, L.D.; Grievson, B.; HAll, R.G.; Jones, A.G.

    1995-09-01

    High strength zirconia ceramic articles ({approx}1.3GPa) have been manufactured by subjecting a mixture of zirconia powder, a binder, a plasticiser and a solvent to high shear mixing to reduce the size of flaw forming powder agglomerates. A flexible green body preform was produced that was further extruded or calendered to the final shape, e.g. flat plates and coil springs, prior to sintering to full density.

  15. Experimental study of self-compacted concrete in hardened state

    NASA Astrophysics Data System (ADS)

    Parra Costa, Carlos Jose

    The main aim of this work is to investigate the hardened behaviour of Self-Compacting Concrete (SCC). Self compacting Concrete is a special concrete that can flow in its gravity and fill in the formwork alone to its self-weight, passing through the bars and congested sections without the need of any internal or external vibration, while maintaining adequate homogeneity. SCC avoids most of the materials defects due to bleeding or segregation. With regard to its composition, SCC consists of the same components as traditional vibrated concrete (TC), but in different proportions. Thus, the high amount of superplasticizer and high powder content have to taken into account. The high workability of SCC does not allow to use traditional methods for measuring the fresh state properties, so new tests has developed (slump-flow, V-funnel, L-box, and others). The properties of the hardened SCC, which depend on the mix design, should be different from traditional concrete. In order to study the possible modifications of SCC hardened state properties, a review of the bibliography was done. The state of art was focused on the mechanical behaviour (compressive strength, tension strength and elastic modulus), on bond strength of reinforcement steel, and on material durability. The experimental program consisted in the production of two types of concretes: Self-Compacting Concrete and Traditional Concrete. Four different dosages was made with three different water/cement ratio and two strength types of Portland cement, in order to cover the ordinary strength used in construction. Based on this study it can be concluded that compressive strength of SCC and TC are similar (the differences are lesser than 10%), whereas the tensile strength of TC are up to 18% higher. The values of elastic modulus of both concrete are similar. On the other hand, in the ultimate state the bond strength of SCC and TC is similar, although SCC shows higher bond stiffness in the serviceability state (initial

  16. Microstructural Evolution of the 55 Wt Pct Al-Zn Coating During Press Hardening

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; De Cooman, Bruno Charles

    2014-09-01

    Press hardening is increasingly being used to produce ultra-high strength steel parts for passenger cars. Al-Si, Zn, and Zn-alloy coatings have been used to provide corrosion protection to press hardening steel grades. The use of coatings has drawbacks such as coating delamination or liquid metal-induced embrittlement. In the present work, the microstructural evolution of Al-Zn coating during press hardening was studied. The 55 wt pct Al-Zn coating can in principle provide both Al barrier protection and Zn cathodic protection to press hardened steel. During the heat treatment associated with the press hardening, the 55 wt pct Al-Zn alloy coating is converted to an intermetallic surface layer of Fe2Al5 and a FeAl intermetallic diffusion layer. The Zn is separated from both intermetallic compounds and accumulates at grain boundaries and at the surface. This Zn separation process is beneficial in terms of providing cathodic protection to Al-Zn coated press hardening steel.

  17. NEW HIGH STRENGTH AND FASTER DRILLING TSP DIAMOND CUTTERS

    SciTech Connect

    Robert Radtke

    2006-01-31

    The manufacture of thermally stable diamond (TSP) cutters for drill bits used in petroleum drilling requires the brazing of two dissimilar materials--TSP diamond and tungsten carbide. The ENDURUS{trademark} thermally stable diamond cutter developed by Technology International, Inc. exhibits (1) high attachment (shear) strength, exceeding 345 MPa (50,000 psi), (2) TSP diamond impact strength increased by 36%, (3) prevents TSP fracture when drilling hard rock, and (4) maintains a sharp edge when drilling hard and abrasive rock. A novel microwave brazing (MWB) method for joining dissimilar materials has been developed. A conventional braze filler metal is combined with microwave heating which minimizes thermal residual stress between materials with dissimilar coefficients of thermal expansion. The process results in preferential heating of the lower thermal expansion diamond material, thus providing the ability to match the thermal expansion of the dissimilar material pair. Methods for brazing with both conventional and exothermic braze filler metals have been developed. Finite element modeling (FEM) assisted in the fabrication of TSP cutters controllable thermal residual stress and high shear attachment strength. Further, a unique cutter design for absorbing shock, the densification of otherwise porous TSP diamond for increased mechanical strength, and diamond ion implantation for increased diamond fracture resistance resulted in successful drill bit tests.

  18. Hydrogen Embrittlement of Automotive Advanced High-Strength Steels

    NASA Astrophysics Data System (ADS)

    Lovicu, Gianfranco; Bottazzi, Mauro; D'Aiuto, Fabio; De Sanctis, Massimo; Dimatteo, Antonella; Santus, Ciro; Valentini, Renzo

    2012-11-01

    Advanced high-strength steels (AHSS) have a better combination between strength and ductility than conventional HSS, and higher crash resistances are obtained in concomitance with weight reduction of car structural components. These steels have been developed in the last few decades, and their use is rapidly increasing. Notwithstanding, some of their important features have to be still understood and studied in order to completely characterize their service behavior. In particular, the high mechanical resistance of AHSS makes hydrogen-related problems a great concern for this steel grade. This article investigates the hydrogen embrittlement (HE) of four AHSS steels. The behavior of one transformation induced plasticity (TRIP), two martensitic with different strength levels, and one hot-stamping steels has been studied using slow strain rate tensile (SSRT) tests on electrochemically hydrogenated notched samples. The embrittlement susceptibility of these AHSS steels has been correlated mainly to their strength level and to their microstructural features. Finally, the hydrogen critical concentrations for HE, established by SSRT tests, have been compared to hydrogen contents absorbed during the painting process of a body in white (BIW) structure, experimentally determined during a real cycle in an industrial plant.

  19. Mechanical Properties of Heat Affected Zone of High Strength Steels

    NASA Astrophysics Data System (ADS)

    Sefcikova, K.; Brtnik, T.; Dolejs, J.; Keltamaki, K.; Topilla, R.

    2015-11-01

    High Strength Steels became more popular as a construction material during last decade because of their increased availability and affordability. On the other hand, even though general use of Advanced High Strength Steels (AHSS) is expanding, the wide utilization is limited because of insufficient information about their behaviour in structures. The most widely used technique for joining steels is fusion welding. The welding process has an influence not only on the welded connection but on the area near this connection, the so-called heat affected zone, as well. For that reason it is very important to be able to determine the properties in the heat affected zone (HAZ). This area of investigation is being continuously developed in dependence on significant progress in material production, especially regarding new types of steels available. There are currently several types of AHSS on the world market. Two most widely used processes for AHSS production are Thermo-Mechanically Controlled Processing (TMCP) and Quenching in connection with Tempering. In the presented study, TMCP and QC steels grade S960 were investigated. The study is focused on the changes of strength, ductility, hardness and impact strength in heat affected zone based on the used amount of heat input.

  20. Modifications of the Response of Materials to Shock Loading by Age Hardening

    NASA Astrophysics Data System (ADS)

    Millett, Jeremy C. F.

    2015-10-01

    The shock response of two age-hardened alloys, aluminum 6061 and copper-2 wt pct beryllium (CuBe), has been investigated in terms of their microstructual state; either solution treated or age hardened. While age hardening induces large increases in strength at quasi-static strain rates, age hardening does not produce the same magnitude of strength increase during shock loading. Examination of the shocked microstructures (of 6061) indicates that the presence of a fine distribution of precipitates throughout the microstructure hinders the motion and generation of dislocations and hence reduces the strain-rate sensitivity of the aged material, thus allowing the properties of the solution-treated state to approach those of the aged. It has also been observed that the shear strength of solution-treated CuBe is near identical to that of pure copper. It is suggested that this is the result of two competing processes; large lattice strains as beryllium substitutes onto the copper lattice inducing a high degree of solution strengthening acting against a reduction in shear strength caused by twinning in the alloy.

  1. Oxidation resistant high creep strength austenitic stainless steel

    DOEpatents

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  2. Constitutive modeling of the mechanical behavior of high strength ferritic steels for static and dynamic applications

    NASA Astrophysics Data System (ADS)

    Abed, Farid H.

    2010-11-01

    A constitutive relation is presented in this paper to describe the plastic behavior of ferritic steel over a broad range of temperatures and strain rates. The thermo-mechanical behavior of high strength low alloy (HSLA-65) and DH-63 naval structural steels is considered in this study at strains over 40%. The temperatures and strain rates are considered in the range where dynamic strain aging is not effective. The concept of thermal activation analysis as well as the dislocation interaction mechanism is used in developing the flow model for both the isothermal and adiabatic viscoplastic deformation. The flow stresses of the two steels are very sensitive to temperature and strain rate, the yield stresses increase with decreasing temperatures and increasing strain rates. That is, the thermal flow stress is mainly captured by the yield stresses while the hardening stresses are totally pertained to the athermal component of the flow stress. The proposed constitutive model predicts results that compare very well with the measured ones at initial temperature range of 77 K to 1000 K and strain rates between 0.001 s-1 and 8500 s-1 for both steels.

  3. Age hardening of 6061/alumina-silica fiber composite

    SciTech Connect

    Khangaonkar, P.R.; Shamsul, J.B.; Azmi, R.

    1994-12-31

    Continuous alumina-silica fiber (Altex of Sumitomo) which yields high performance composites with some aluminium alloys was tried for squeeze cast 6061 based composites with volume fractions of 0.5 and 0.32, and the matrix microhardness and resistivity changes during age hardening were studied. The matrix in the composites hardened much more than the unreinforced alloy. Microhardness increases of up to 70 VPN above the solution treated condition at various aging temperatures were observed. The resistivity variation indicated an appreciable state of internal stress which continued to persist even when hardness fell by overaging. Energy dispersive X-ray analysis indicated that the regions close to the fibers had a higher silicon content than the matrix, and amorphous silica in the fiber may have a role in the formation of an enriched layer which may help the bonding and strength in the composite.

  4. NDE detectability of fatigue type cracks in high strength alloys

    NASA Technical Reports Server (NTRS)

    Christner, B. K.; Rummel, W. D.

    1983-01-01

    Specimens suitable for investigating the reliability of production nondestructive evaluation (NDE) to detect tightly closed fatigue cracks in high strength alloys representative of those materials used in spacecraft engine/booster construction were produced. Inconel 718 was selected as representative of nickel base alloys and Haynes 188 was selected as representative of cobalt base alloys used in this application. Cleaning procedures were developed to insure the reusability of the test specimens and a flaw detection reliability assessment of the fluorescent penetrant inspection method was performed using the test specimens produced to characterize their use for future reliability assessments and to provide additional NDE flaw detection reliability data for high strength alloys. The statistical analysis of the fluorescent penetrant inspection data was performed to determine the detection reliabilities for each inspection at a 90% probability/95% confidence level.

  5. Grain refinement of high strength steels to improve cryogenic toughness

    NASA Technical Reports Server (NTRS)

    Rush, H. F.

    1985-01-01

    Grain-refining techniques using multistep heat treatments to reduce the grain size of five commercial high-strength steels were investigated. The goal of this investigation was to improve the low-temperature toughness as measured by Charpy V-notch impact test without a significant loss in tensile strength. The grain size of four of five alloys investigated was successfully reduced up to 1/10 of original size or smaller with increases in Charpy impact energy of 50 to 180 percent at -320 F. Tensile properties were reduced from 0 to 25 percent for the various alloys tested. An unexpected but highly beneficial side effect from grain refining was improved machinability.

  6. Determination of Constant Parameters of Copper as Power-Law Hardening Material at Different Test Conditions

    NASA Astrophysics Data System (ADS)

    Kowser, Md. A.; Mahiuddin, Md.

    2014-11-01

    In this paper a technique has been developed to determine constant parameters of copper as a power-law hardening material by tensile test approach. A work-hardening process is used to describe the increase of the stress level necessary to continue plastic deformation. A computer program is used to show the variation of the stress-strain relation for different values of stress hardening exponent, n and power-law hardening constant, α . Due to its close tolerances, excellent corrosion resistance and high material strength, in this analysis copper (Cu) has been selected as the material. As a power-law hardening material, Cu has been used to compute stress hardening exponent, n and power-law hardening constant, α from tensile test experiment without heat treatment and after heat treatment. A wealth of information about mechanical behavior of a material can be determined by conducting a simple tensile test in which a cylindrical specimen of a uniform cross-section is pulled until it ruptures or fractures into separate pieces. The original cross sectional area and gauge length are measured prior to conducting the test and the applied load and gauge deformation are continuously measured throughout the test. Based on the initial geometry of the sample, the engineering stress-strain behavior (stress-strain curve) can be easily generated from which numerous mechanical properties, such as the yield strength and elastic modulus, can be determined. A universal testing machine is utilized to apply the load in a continuously increasing (ramp) manner according to ASTM specifications. Finally, theoretical results are compared with these obtained from experiments where the nature of curves is found similar to each other. It is observed that there is a significant change of the value of n obtained with and without heat treatment it means the value of n should be determined for the heat treated condition of copper material for their applications in engineering fields.

  7. Qualitative and quantitative fracture analyses of high-strength ceramics.

    PubMed

    Øilo, Marit; Tvinnereim, Helene M; Gjerdet, Nils R

    2009-04-01

    The aims of this study were to assess the applicability and repeatability of qualitative and quantitative analyses of the fracture patterns of four different high-strength ceramics. Ten bar-shaped specimens of four high-strength ceramics with different material composition and fabrication methods had been fractured by three-point bending in water (n = 40). Commonly used fractographic patterns for brittle materials, such as mirror and mist, were used to characterize and quantify the fractured surfaces of these specimens. The analyses were performed twice, on separate occasions, by the same operator. Assessment of the association between fractographic patterns and fracture stress was carried out, and repeatability assessments of the measurements were performed. The fracture initiator site and the common fractographic markers surrounding this site were found in all specimens. Statistically significant correlations were found between certain fracture patterns and stress at fracture. The repeatability of the measurements of the different fractographic patterns varied among the materials. Fracture analyses seem applicable as a tool to determine the fracture initiation site and to estimate the force vectors involved in the fracture of dental high-strength ceramics. PMID:19320729

  8. Reduced hydrogen embrittlement susceptibility in platinum implanted high strength steel

    NASA Astrophysics Data System (ADS)

    Cowie, J. G.; Lowder, L. J.; Culbertson, R. J.; Kosik, W. E.; Brown, R.

    1991-07-01

    High strength steels suffer from a high susceptibility to hydrogen embrittlement in a corrosive atmosphere, a factor which limits their usefulness. A good catalyst, such as platinum, present on the surface of the steel may lead to a low value of hydrogen overvoltage, thereby reducing the accumulation and subsequent diffusion of atomic hydrogen into the metal. In the present study, platinum was implanted into high strength electroslag remelted (ESR) 4340 steel specimens to a dose of 10 16 atoms/cm 2. Both Pt-implanted and unimplanted specimens were rate charged with hydrogen. The relative concentration of diffusible hydrogen was determined using an electrochemical measurement device known as a Barnacle Electrode. The specimens implanted with platinum exhibited less diffusible hydrogen than the unimplanted steel. Slow strain rate notched-tensile tests, in an aqueous solution of 3.5 wt.% NaCI, were performed in order to evaluate the effect of hydrogen on strength and ductility. The Pt-implanted specimens were able to sustain significantly higher loads before fracture than their unimplanted counterparts. Scanning electron microscopy (SEM) verified the presence of brittle cracking typical of hydrogen embrittlement type failures. Degradation of mechanical properties due to hydrogen embrittlement was thus significantly reduced. This suggested that both the electrochemical and catalytic properties of the Pt-implanted surface were responsible for the improvement in properties.

  9. Performance optimization and computational design of ultra-high strength gear steels

    NASA Astrophysics Data System (ADS)

    Tiemens, Benjamin Lee

    Rising power density requirements in transmission gear applications are swiftly outpacing gear redesign alone and will ultimately depend on better materials. Ni-Co secondary hardening steels show great promise for these applications due to their optimized combination of strength and toughness. The commercially available secondary hardening alloys GearMet RTM C61 and C67 have already demonstrated promising contact fatigue resistance, however bending fatigue is anticipated to be the primary failure mode limiting high power density gear applications. Single tooth bending fatigue testing was therefore completed on C61 and C67 spur gears to both assess the optimized performance of these alloys as well as identify defect populations currently limiting further advances. The resultant best-practice C61 spur gears in a shot peened and isotropic superfinished condition outperformed the top-ranking premium gear steel, demonstrating an approximate 15% improvement in bending fatigue endurance limit. Fatigue failures limiting further bending fatigue performance were identified to primarily initiate at three defect classes: shot peening-induced surface damage, subsurface inter-granular cleavage facets and Al2O3 and La2O2S inclusions. C67 spur gears did not show increased performance despite elevated surface hardness levels due to the inability of current shot peening practices to achieve maximum compressive stress in ultra-high hardness materials. In an effort to reduce the material cost of these alloys through minimization/elimination of cobalt alloying additions, BCC Cu precipitation was incorporated to offset ensuing losses in temper resistance by providing additional heterogeneous nucleation sites for the M2C strengthening dispersion. Fifty-pound experimental heats were made of four designed compositions. Peak hardness levels achieved during tempering fell on average 200 VHN short of the 900 VHN designed surface hardness. 3-dimensional local electrode atom probe (LEAP

  10. A Modified Johnson-Cook Model for Advanced High-Strength Steels Over a Wide Range of Temperatures

    NASA Astrophysics Data System (ADS)

    Qingdong, Zhang; Qiang, Cao; Xiaofeng, Zhang

    2014-12-01

    Advanced high-strength steel (AHSS) is widely used in automotive industry. In order to investigate the mechanical behaviors of AHSS over a wide range of temperatures, quasi-static tensile experiments were conducted at the temperatures from 298 to 1073 K on a Gleeble-3500 thermo-simulation machine. The results show that flow behaviors are affected by testing temperature significantly. In order to describe the flow features of AHSS, the Johnson-Cook (JC) model is employed. By introducing polynomial functions to consider the effects of temperature on hardening behavior, the JC model is modified and used to predict flow behavior of AHSS at different experimental conditions. The accuracy of the modified JC model is verified and the predicted flow stress is in good agreement with experimental results, which confirms that the modified JC model can give an accurate and precise estimate over a wide range of temperatures.

  11. Material Selection for an Ultra High Strength Steel Component Based on the Failure Criteria of CrachFEM

    SciTech Connect

    Kessler, L.; Beier, Th.; Werner, H.; Horstkott, D.; Dell, H.; Gese, H.

    2005-08-05

    An increasing use of combining more than one process step is noticed for coupling crash simulations with the results of forming operations -- mostly by inheriting the forming history like plastic strain and material hardening. Introducing a continuous failure model allows a further benefit of these coupling processes; it sometimes can even be the most attractive result of such a work. In this paper the algorithm CrachFEM for fracture prediction has been used to generate more benefit of the successive forming and crash simulations -- especially for ultra high strength steels. The choice and selection of the material grade in combination with the component design can therefore be done far before the prototyping might show an unsuccessful crash result; and in an industrial applicable manner.

  12. Evaluation of high-strength Cu-Ni-Mn-Al bolting used in oil and gas service

    SciTech Connect

    Andersen, O.; Joosten, M.W.; Murali, J.; Milliams, D.E.

    1996-08-01

    High strength bolts, nuts, studs and screws manufactured from a precipitation hardening Cu-Ni-Mn-Al alloy have experienced several failures in recent years in oilfield installations with varying degrees of severity and consequence. Such failures have been broadly attributed to Stress Corrosion Cracking (SCC) and Liquid Metal Embrittlement (LME) phenomena. A detailed test program using the Slow Strain Rate Testing (SSRT) method has been conducted to identify the various parameters which could contribute to SCC. Results indicate that the Cu-Ni-Mn-Al alloy is susceptible to SCC in a variety of environments commonly found in oilfield equipment manufacturing and field installations such as amine-containing additives, sulfides and even natural seawater at elevated temperatures. SSRT testing indicated, however, that, in seawater environments, low service temperatures and cathodic protection did not adversely affect the alloy`s performance. Discussion of test program results and qualitative correlations with field failures are presented.

  13. Construction procedures using self hardening fly ash

    NASA Astrophysics Data System (ADS)

    Thornton, S. I.; Parker, D. G.

    1980-07-01

    Fly ash produced in Arkansas from burning Wyoming low sulfur coal is self-hardening and can be effective as a soil stabilizing agent for clays and sands. The strength of soil-self hardening fly ash develops rapidly when compacted immediately after mixing. Seven day unconfined compressive strengths up to 1800 psi were obtained from 20% fly ash and 80% sand mixtures. A time delay between mixing the fly ash with the soil and compaction of the mixture reduced the strength. With two hours delay, over a third of the strength was lost and with four hours delay, the loss was over half. Gypsum and some commercial concrete retarders were effective in reducing the detrimental effect of delayed compaction. Adequate mixing of the soil and fly ash and rapid compaction of the mixtures were found to be important parameters in field construction of stabilized bases.

  14. High Strength Discontinuously Reinforced Aluminum For Rocket Applications

    NASA Technical Reports Server (NTRS)

    Pandey, A. B.; Shah, S. R.; Shadoan, M.

    2003-01-01

    This study presents results on the development of a new aluminum alloy with very high strength and ductility. Five compositions of Al-Mg-Sc-Gd-Zr alloy were selected for this purpose. These alloys were also reinforced with 15 volume percent silicon-carbide and boron-carbide particles to produce Discontinuously Reinforced Aluminum (DRA) materials. Matrix alloys and DRA were processed using a powder metallurgy process. The helium gas atomization produced very fine powder with cellular-dentritic microstructure. The microstructure of matrix alloys showed fine Al3Sc based precipitate which provides significant strengthening in these alloys. DRA showed uniform distribution of reinforcement in aluminum matrix. DRA materials were tested at -320 F, 75 F in air and 7S F in gaseous hydrogen environments and matrix alloys were tested at 75 F in air. DRA showed high strengths in the range of 89-111 ksi (614-697 MPa) depending on alloy compositions and test environments. Matrix alloys had a good combination of strength, 84-89 ksi (579-621 MPa) and ductility, 4.5-6.5%. The properties of these materials can further be improved by proper control of processing parameters.

  15. New high-strength neodymium phosphate laser glass

    SciTech Connect

    Galagan, B I; Glushchenko, I N; Denker, B I; Kalachev, Yu L; Mikhailov, Viktor A; Sverchkov, S E; Shcherbakov, Ivan A; Kuleshov, N V

    2009-12-31

    A high-strength neodymium laser glass (SNLG) based on an alumoborophosphate composition is developed and synthesised; its physicochemical, spectral, luminescent, and lasing characteristics are studied. It is found that the chemical stability and thermal resistance of the new glass are considerably higher than the corresponding characteristics of known neodymium-doped phosphate laser glasses. Investigations of lasing upon longitudinal diode pumping showed that, due to the higher thermal resistance, the new glass allows one to obtain output powers twice as high as those of industrial GLS22 glass. (active media)

  16. Preliminary Strength Measurements of High Temperature Ash Filter Deposits

    SciTech Connect

    Kang, B.S.; Johnson, E.K.; Mallela, R.; Barberio, J.F.

    1996-12-31

    The objective of this study is to develop and evaluate preliminary strength measurement techniques for high temperature candle filter ash deposits. The efficient performance of a high temperature gas filtering system is essential for many of the new thermal cycles being proposed for power plants of the future. These new cycles hold the promise of higher thermal efficiency and lower emissions of pollutants. Many of these cycles involve the combustion or gasification of coal to produce high temperature gases to eventually be used in gas turbines. These high temperature gases must be relatively free of particulates. Today, the candle filter appears to be the leading candidate for high temperature particulate removal. The performance of a candle filter depends on the ash deposits shattering into relatively large particles during the pulse cleaning (back flushing) of the filters. These relatively large particles fall into the ash hopper and are removed from the system. Therefore, these 1247 particles must be sufficiently large so that they will not be re-entrained by the gas flow. The shattering process is dictated by the strength characteristics of the ash deposits. Consequently, the objective of this research is to develop measurements for the desired strength characteristics of the ash deposits. Experimental procedures were developed to measure Young`s modulus of the ash deposit at room temperature and the failure tensile strain of ash deposits from room temperature to elevated temperatures. Preliminary data has been obtained for both soft and hard ash deposits. The qualifier ``preliminary`` is used to indicate that these measurements are a first for this material, and consequently, the measurement techniques are not perfected. In addition, the ash deposits tested are not necessarily uniform and further tests are needed in order to obtain meaningful average data.

  17. High Breakdown Strength, Multilayer Ceramics for Compact Pulsed Power Applications

    SciTech Connect

    Gilmore, B.; Huebner, W.; Krogh, M.L.; Lundstrom, J.M.; Pate, R.C.; Rinehart, L.F.; Schultz, B.C.; Zhang, S.C.

    1999-07-20

    Advanced ceramics are being developed for use in large area, high voltage devices in order to achieve high specific energy densities (>10 6 J/m 3 ) and physical size reduction. Initial materials based on slip cast TiO2 exhibited a high bulk breakdown strength (BDS >300 kV/cm) and high permittivity with low dispersion (e�100). However, strong area and thickness dependencies were noted. To increase the BDS, multilayer dielectric compositions are being developed based on glass/TiO2 composites. The addition of glass increases the density (�99.8% theoretical), forms a continuous grain boundary phase, and also allows the use of high temperature processes to change the physical shape of the dielectric. The permittivity can also be manipulated since the volume fraction and connectivity of the glassy phase can be readily shifted. Results from this study on bulk breakdown of TiO2 multilayer structures with an area of 2cm 2 and 0.1cm thickness have measured 650 kV/cm. Furthermore, a strong dependence of breakdown strength and permittivity has been observed and correlated with microstructure and the glass composition. This paper presents the interactive effects of manipulation of these variables.

  18. Possible correlation between work-hardening and fatigue-failure

    NASA Technical Reports Server (NTRS)

    Kettunen, P. O.; Kocks, U. F.

    1969-01-01

    Conceptual theory proposes that cyclic hardening due to non-uniform strain and stress amplitudes during testing, especially during the initial application of stress to a specimen, may correlate positively with the ultimate strength of the specimen under test.

  19. Examination of some high-strength, high-conductivity copper alloys for high-temperature applications

    SciTech Connect

    Dadras, M.M.; Morris, D.G.

    1997-12-22

    Copper alloys with high strength and high thermal and electrical conductivity have received a lot of attention over the last decades. Most of such efforts have concentrated on the development of alloys containing fine, dispersed particles, and using rapid solidification techniques to ensure a sufficient volume fraction and sufficient fineness of the dispersed phase. In a recent study, a Cu-8Cr-4Nb alloy was developed which shows relatively good strength up to 700 C, a result which was explained by the resistance to coarsening of the fine Cr{sub 2}Nb intermetallic particles in this materials. The amount of intermetallic Cr{sub 2}Nb second phase in this alloy was about 14vol% and it was claimed that the special compound-nature of the intermetallic phase was responsible for the good stability and retention of strength to high temperature. In order to examine the influence of the nature of the fine particles present and their stability against coarsening, as well as to examine the influence of volume fraction of second phase on tensile strength, three different alloys have been chosen for study: Cu-2Nb and Cu-4Cr for examining the role of second phase chemistry (Nb or Cr) on structural and property stability; and a Cu-14Cr alloy, for comparison with the Cu-4Cr alloy, to examine the role of volume fraction of the second phase. The stability of these alloys will then be compared with that reported for the Cu-8Cr-4Nb alloy.

  20. New steels and methods for induction hardening of bearing rings and rollers

    SciTech Connect

    Ouchakov, B.K.; Shepeljakovsky, K.Z.

    1998-12-31

    The new method of through-surface hardening (TSH) of bearing rings and rollers was developed and used in Russia and former USSR. The principles of the method include the use of special steels of low or controlled hardenability, through-the-section induction of furnace heating and intense quenching of the parts by water stream in special devices. Due to the low hardenability of applied steels, the bearing rings and rollers have high-strength martensitic surface layer, combined with a core strengthened with a troostite and sorbite structure. High compressive residual stresses are formed in the martensitic surface layers. For a long time TSH has been successfully used for inner rings of bearings for railway car boxes, large rings and rollers of bearings for cement furnaces and rolling mills. Recently TSH was used for hollow rollers of railway bearings. For bearing rings made of SAE 52100 type high-carbon, chromium-alloyed steel a new method of low-deformation hardening was developed. The method is based on self-calibration of the rings during the quenching process and is intended for through hardening by induction heating and quenching by rapidly moved water stream.

  1. Scratch-resistant, highly conductive, and high-strength carbon nanotube-based composite yarns.

    PubMed

    Liu, Kai; Sun, Yinghui; Lin, Xiaoyang; Zhou, Ruifeng; Wang, Jiaping; Fan, Shoushan; Jiang, Kaili

    2010-10-26

    High-strength and conductive carbon nanotube (CNT) yarns are very attractive in many potential applications. However, there is a difficulty when simultaneously enhancing the strength and conductivity of CNT yarns. Adding some polymers into CNT yarns to enhance their strength will decrease their conductivity, while treating them in acid or coating them with metal nanoparticles to enhance their conductivity will reduce their strength. To overcome this difficulty, here we report a method to make high-strength and highly conductive CNT-based composite yarns by using a continuous superaligned CNT (SACNT) yarn as a conductive framework and then inserting polyvinyl alcohol (PVA) into the intertube spaces of the framework through PVA/dimethyl sulphoxide solution to enhance the strength of yarns. The as-produced CNT/PVA composite yarns possess very high tensile strengths up to 2.0 GPa and Young's moduli more than 120 GPa, much higher than those of the CNT/PVA yarns reported. The electric conductivity of as-produced composite yarns is as high as 9.2 × 10(4) S/m, comparable to HNO(3)-treated or Au nanoparticle-coated CNT yarns. These composite yarns are flexible, lightweight, scratch-resistant, very stable in the lab environment, and resistant to extremely humid ambient and as a result can be woven into high-strength and heatable fabrics, showing potential applications in flexible heaters, bullet-proof vests, radiation protection suits, and spacesuits. PMID:20831235

  2. Estimating surface hardening profile of blank for obtaining high drawing ratio in deep drawing process using FE analysis

    NASA Astrophysics Data System (ADS)

    Tan, C. J.; Aslian, A.; Honarvar, B.; Puborlaksono, J.; Yau, Y. H.; Chong, W. T.

    2015-12-01

    We constructed an FE axisymmetric model to simulate the effect of partially hardened blanks on increasing the limiting drawing ratio (LDR) of cylindrical cups. We partitioned an arc-shaped hard layer into the cross section of a DP590 blank. We assumed the mechanical property of the layer is equivalent to either DP980 or DP780. We verified the accuracy of the model by comparing the calculated LDR for DP590 with the one reported in the literature. The LDR for the partially hardened blank increased from 2.11 to 2.50 with a 1 mm depth of DP980 ring-shaped hard layer on the top surface of the blank. The position of the layer changed with drawing ratios. We proposed equations for estimating the inner and outer diameters of the layer, and tested its accuracy in the simulation. Although the outer diameters fitted in well with the estimated line, the inner diameters are slightly less than the estimated ones.

  3. Enhancement of superplastic formability in a high strength aluminum alloy

    NASA Technical Reports Server (NTRS)

    Agrawal, S. P.; Turk, G. R.; Vastava, R.

    1988-01-01

    A 7475 aluminum alloy was developed for superplastic forming (SPF). By lowering the Fe and Si contents in this alloy significantly below their normal levels and optimizing the thermomechanical processing to produce sheet, over 2000 percent thickness strain to failure was obtained. The microstructure, elevated-temperature uniaxial and biaxial tension, and cavitation behavior of the alloy were determined. In addition, a constitutive model was used to form a generic structural shape from which mechanical test specimens were removed and post-SPF characteristics were evaluated. The constitutive model included both material strain hardening and strain rate hardening effects, and was verified by accurately predicting forming cycles which resulted in successful component forming. Stress-life fatigue, stress rupture, and room and elevated temperature tensile tests were conducted on the formed material.

  4. Manufacturing of high-strength Ni-free Co-Cr-Mo alloy rods via cold swaging.

    PubMed

    Yamanaka, Kenta; Mori, Manami; Yoshida, Kazuo; Kuramoto, Koji; Chiba, Akihiko

    2016-07-01

    The strengthening of biomedical metallic materials is crucial to increasing component durability in biomedical applications. In this study, we employ cold swaging as a strengthening method for Ni-free Co-Cr-Mo alloy rods and examine its effect on the resultant microstructures and mechanical properties. N is added to the alloy to improve the cold deformability, and a maximum reduction in area (r) of 42.6% is successfully obtained via cold swaging. The rod strength and ductility increase and decrease, respectively, with increasing cold-swaging reduction r. Further, the 0.2% proof stress at r=42.6% eventually reaches 1900MPa, which is superior to that obtained for the other strengthening methods proposed to date. Such significant strengthening resulting from the cold-swaging process may be derived from extremely large work hardening due to a strain-induced γ (fcc)→ε (hcp) martensitic transformation, with the resultant intersecting ε-martensite plates causing local strain accumulation at the interfaces. The lattice defects (dislocations/stacking faults) inside the ε phase also likely contribute to the overall strength. However, excessive application of strain during the cold-swaging process results in a severe loss in ductility. The feasibility of cold swaging for the manufacture of high-strength Co-Cr-Mo alloy rods is discussed. PMID:26773647

  5. Hardening of the arteries

    MedlinePlus

    Atherosclerosis; Arteriosclerosis; Plaque buildup - arteries; Hyperlipidemia - atherosclerosis; Cholesterol - atherosclerosis ... Hardening of the arteries often occurs with aging. As you grow older, ... narrows your arteries and makes them stiffer. These changes ...

  6. 'Fire hardening' spear wood does slightly harden it, but makes it much weaker and more brittle.

    PubMed

    Ennos, Antony Roland; Chan, Tak Lok

    2016-05-01

    It is usually assumed that 'fire hardening' the tips of spears, as practised by hunter-gatherers and early Homo spp., makes them harder and better suited for hunting. This suggestion was tested by subjecting coppiced poles of hazel to a fire-hardening process and comparing their mechanical properties to those of naturally seasoned poles. A Shore D hardness test showed that fire treatment slightly increased the hardness of the wood, but flexural and impact tests showed that it reduced the strength and work of fracture by 30% and 36%, respectively. These results suggest that though potentially slightly sharper and more durable, fire-hardened tips would actually be more likely to break off when used, as may have been the case with the earliest known wooden tool, the Clacton spear. Fire might first have been used to help sharpen the tips of spears, and fire-hardening would have been a mostly negative side effect, not its primary purpose. PMID:27194289

  7. TOUGHREACT Testing in High Ionic Strength Brine Sandstone Systems

    SciTech Connect

    Xu, Tianfu

    2008-09-01

    Deep saline formations and oil and gas reservoirs often contain concentrated brine solutions of ionic strength greater than 1 (I > 1 M). Geochemical modeling, involving high ionic strength brines, is a challenge. In the original TOUGHREACT code (Xu et al., 2004; Xu et al., 2006), activity coefficients of charged aqueous species are computed using an extended Debye-Huckel (DH) equation and parameters derived by Helgeson et al. (1981). The DH model can deal with ionic strengths from dilute to moderately saline water (up to 6 molal for an NaCl-dominant solution). The equations implemented for the DH model are presented in Appendix A. During the course of the Yucca Mountain project, a Pitzer ion-interaction model was implemented into TOUGHREACT. This allows the application of this simulator to problems involving much more concentrated aqueous solutions, such as those involving geochemical processes in and around high-level nuclear waste repositories where fluid evaporation and/or boiling is expected to occur (Zhang et al., 2007). The Pitzer ion-interaction model, which we refer to as the Pitzer virial approach, and associated ion-interaction parameters have been applied successfully to study non-ideal concentrated aqueous solutions. The formulation of the Pitzer model is presented in Appendix B; detailed information can be founded in Zhang et al. (2007). For CO{sub 2} geological sequestration, the Pitzer ion-interaction model for highly concentrated brines was incorporated into TOUGHREACT/ECO2N, then was tested and compared with a previously implemented extended Debye-Hueckel (DH) ion activity model. The comparison was made through a batch geochemical system using a Gulf Coast sandstone saline formation.

  8. Further observations on high impact strength denture-base materials.

    PubMed

    Rodford, R A; Braden, M

    1992-01-01

    Previous studies have shown that high impact strength can be conferred on denture-base poly(methyl methacrylate) polymers by modification with acrylic-terminated butadiene-styrene block copolymers, and that the acrylic end-group was necessary for effective reinforcement. It is now shown that, by solvent extraction studies, grafting of the copolymer occurs both with acrylic-terminated and non-terminated block copolymers. It is therefore concluded that the mode of grafting is different, and some possible mechanisms are discussed. PMID:1420720

  9. Method for providing a low density high strength polyurethane foam

    DOEpatents

    Whinnery, Jr., Leroy L.; Goods, Steven H.; Skala, Dawn M.; Henderson, Craig C.; Keifer, Patrick N.

    2013-06-18

    Disclosed is a method for making a polyurethane closed-cell foam material exhibiting a bulk density below 4 lbs/ft.sup.3 and high strength. The present embodiment uses the reaction product of a modified MDI and a sucrose/glycerine based polyether polyol resin wherein a small measured quantity of the polyol resin is "pre-reacted" with a larger quantity of the isocyanate in a defined ratio such that when the necessary remaining quantity of the polyol resin is added to the "pre-reacted" resin together with a tertiary amine catalyst and water as a blowing agent, the polymerization proceeds slowly enough to provide a stable foam body.

  10. PM alloy 625M for high strength corrosion resistant applications

    SciTech Connect

    Rizzo, F.J.; Floreen, S.

    1997-06-01

    In applications where the combination of high strength and good corrosion resistance are required, there have been only a few alloys of choice. A new powder metallurgy alloy has been developed, PM 625M, a niobium modification of Alloy 625, as a material to fill this need. One area of particular interest is the nuclear power industry, where many problems have been encountered with bolts, springs, and guidepins. Mechanical properties and stress corrosion cracking data of PM 625M are presented in this paper.

  11. A new high strength alloy for hydrogen fueled propulsion systems

    NASA Technical Reports Server (NTRS)

    Mcpherson, W. B.

    1986-01-01

    This paper describes the development of a high-strength alloy (1241 MPa ultimate and 1103 MPa yield, with little or no degradation in hydrogen) for application in advanced hydrogen-fueled rocket engines. Various compositions of the Fe-Ni-Co-Cr system with elemental additions of Cb, Ti and Al are discussed. After processing, notched tensile specimens were tested in 34.5-MPa hydrogen at room temperature, as the main screening test. The H2/air notch tensile ratio was used as the selection/rejection criterion. The most promising alloys are discussed.

  12. Effect of microstructure on the fracture response of advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Taylor, Mark David

    The effect of constituent hardness on formability performance for higher-strength dual phase (DP) steels was evaluated. A commercially-produced DP steel with 1080 MPa ultimate tensile strength (UTS) was processed to create eight additional constituent hardness conditions by tempering and cold-rolling, processes that primarily affected constituent hardness properties. Using nanoindentation, ferrite and martensite hardness values for the nine conditions of the DP steel (as-received, four as-tempered, four temper cold-rolled) provided a range of hardness values to evaluate formability performance. Formability performance for the nine steel conditions was evaluated using tensile and hole expansion testing. A decrease in martensite/ferrite hardness ratio corresponded to an increase in hole expansion ratio (HER), and an increase in yield strength (YS). A lower hardness ratio (increased similarity of ferrite and martensite hardness) was interpreted to increase strain-sharing between ferrite and martensite, which suppressed plastic strain localization to higher stresses for the case of YS, and to higher formability limits for the case of HER. A lower hardness ratio corresponded to a decrease in work-hardening, and was interpreted to be caused by the suppression of strain localization in ferrite. Multiple studies from literature correlated HER to tensile properties, and the nine steel conditions produced consistent trends with the data reported in each study, confirming the experimental HER and tensile properties obtained in the current study are consistent with literature. The microstructural response to plastic deformation was evaluated using two DP steels with equivalent UTS and different hardness ratios. Nanoindentation analyses on tensile specimens deformed to the UTS revealed a greater increase in ferrite hardness for the higher hardness ratio steel, interpreted to be caused by the greater amount of work hardening. EBSD crystallographic orientation maps for the two DP

  13. Effect of surface modification, microstructure, and trapping on hydrogen diffusion coefficients in high strength alloys

    NASA Astrophysics Data System (ADS)

    Jebaraj Johnley Muthuraj, Josiah

    Cathodic protection is widely used for corrosion prevention. However, this process generates hydrogen at the protected metal surface, and diffusion of hydrogen through the metal may cause hydrogen embrittlement or hydrogen induced stress corrosion cracking. Thus the choice of a metal for use as fasteners depends upon its hydrogen uptake, permeation, diffusivity and trapping. The diffusivity of hydrogen through four high strength alloys (AISI 4340, alloy 718, alloy 686, and alloy 59) was analyzed by an electrochemical method developed by Devanathan and Stachurski. The effect of plasma nitriding and microstructure on hydrogen permeation through AISI 4340 was studied on six different specimens: as-received (AR) AISI 4340, nitrided samples with and without compound layer, samples quenched and tempered (Q&T) at 320° and 520°C, and nitrided samples Q&T 520°C. Studies on various nitrided specimens demonstrate that both the gamma'-Fe 4N rich compound surface layer and the deeper N diffusion layer that forms during plasma nitriding reduce the effective hydrogen diffusion coefficient, although the gamma'-Fe4N rich compound layer has a larger effect. Multiple permeation transients yield evidence for the presence of only reversible trap sites in as-received, Q&T 320 and 520 AISI 4340 specimens, and the presence of both reversible and irreversible trap sites in nitrided specimens. Moreover, the changes in microstructure during the quenching and tempering process result in a significant decrease in the diffusion coefficient of hydrogen compared to as-received specimens. In addition, density functional theory-based molecular dynamics simulations yield hydrogen diffusion coefficients through gamma'- Fe4N one order of magnitude lower than through α-Fe, which supports the experimental measurements of hydrogen permeation. The effect of microstructure and trapping was also studied in cold rolled, solutionized, and precipitation hardened Inconel 718 foils. The effective hydrogen

  14. Radiation and chemical crosslinking promote strain hardening behavior and molecular alignment in ultra high molecular weight polyethylene during multi-axial loading conditions.

    PubMed

    Kurtz, S M; Pruitt, L A; Jewett, C W; Foulds, J R; Edidin, A A

    1999-08-01

    The mechanical behavior and evolution of crystalline morphology during large deformation of eight types of virgin and crosslinked ultra high molecular weight polyethylene (UHMWPE) were studied using the small punch test and transmission electron microscopy (TEM). We investigated the hypothesis that both radiation and chemical crosslinking hinder molecular mobility at large deformations, and hence promote strain hardening and molecular alignment during the multiaxial loading of the small punch test. Chemical crosslinking of UHMWPE was performed using 0.25% dicumyl peroxide (GHR 8110, GUR 1020 and 1050), and radiation crosslinking was performed using 150 kGy of electron beam radiation (GUR 1150). Crosslinking increased the ultimate load at failure and decreased the ultimate displacement of the polyethylenes during the small punch test. Crosslinking also increased the near-ultimate hardening behavior of the polyethylenes. Transmission electron microscopy was used to characterize the crystalline morphology of the bulk material, undeformed regions of the small punch test specimens, and deformed regions of the specimens oriented perpendicular and parallel to the punch direction. In contrast with the virgin polyethylenes, which showed only subtle evidence of lamellar alignment, the crosslinked polyethylenes exhibited enhanced crystalline lamellae orientation after the small punch test, predominantly in the direction parallel to the punch direction or deformation axis. Thus, the results of this study support the hypothesis that crosslinking promotes strain hardening during multiaxial loading because of increased resistance to molecular mobility at large deformations effected by molecular alignment. The data also illustrate the sensitivity of large deformation mechanical behavior and crystalline morphology to the method of crosslinking and resin of polyethylene. PMID:10458558

  15. Properties of modified anhydride hardener and its cured resin

    NASA Astrophysics Data System (ADS)

    Qiang, Chen; Bingjun, Gao; Jinglin, Chen; Tongzhao, Xu

    2000-01-01

    Methyl-nadic-tetrahydric-methylanhydride (MNA), nadic-tetrahydric-methylanhydride (NA), anhydride hardener was modified by solid diol molecule to improve the impregnation resin fracture toughness in cryogenic temperature. The lap-shear strength, transverse tension as well as the thermal shock test showed that the resin cured by the modified anhydride hardener had higher bond strength and more toughness at 77 K. After the experiment of vacuum pressure impregnation (VPI) processing, it was found that this resin had a longer usable life, better impregnating properties, but higher initial viscosity than the resin hybrid HY925 as hardener.

  16. Magnetic Implosion for Novel Strength Measurements at High Strain Rates

    SciTech Connect

    Lee, H.; Preston, D.L.; Bartsch, R.R.; Bowers, R.L.; Holtkamp, D.; Wright, B.L.

    1998-10-19

    Recently Lee and Preston have proposed to use magnetic implosions as a new method for measuring material strength in a regime of large strains and high strain rates inaccessible to previously established techniques. By its shockless nature, this method avoids the intrinsic difficulties associated with an earlier approach using high explosives. The authors illustrate how the stress-strain relation for an imploding liner can be obtained by measuring the velocity and temperature history of its inner surface. They discuss the physical requirements that lead us to a composite liner design applicable to different test materials, and also compare the code-simulated prediction with the measured data for the high strain-rate experiments conducted recently at LANL. Finally, they present a novel diagnostic scheme that will enable us to remove the background in the pyrometric measurement through data reduction.

  17. The Strengths of High-Achieving Black High School Students in a Racially Diverse Setting

    ERIC Educational Resources Information Center

    Marsh, Kris; Chaney, Cassandra; Jones, Derrick

    2012-01-01

    Robert Hill (1972) identified strengths of Black families: strong kinship bonds, strong work orientation, adaptability of family roles, high achievement orientation, and religious orientation. Some suggest these strengths sustain the physical, emotional, social, and spiritual needs of Blacks. This study used narratives and survey data from a…

  18. Production of high strength TMCP steel plate for offshore structures

    SciTech Connect

    Yoshida, Yuzuru; Tamehiro, Hiroshi; Chijiiwa, Rikio; Funato, Kazuo; Doi, Naoki; Tanaka, Kazuaki; Kibe, Masaomi

    1993-12-31

    Titanium-oxide bearing steel (Ti-O steel), which has improved toughness in the heat-affected zone (HAZ) by utilizing intragranular ferrite (IGF), has been developed, and successfully put into commercial production. This was also the first application of yield strength (YS) 420 N/mm{sup 2} class TMCP steel plates to offshore structures. In the Ti-O steel, IGF grows radially from Ti-oxides finely dispersed in the steel as nuclei when HAZ transforms from austenite to ferrite after welding, and thus the microstructure of the HAZ is remarkably refined. As Ti-oxide particles are chemically stable even in the region near the fusion line which was reheated to a high-temperature above 1,350 C, control of the microstructure is possible in the entire HAZ and excellent crack tip opening displacement (CTOD) properties can be obtained. By applying Ti-O steel, Nippon Steel has succeeded in the mass production (approximately 9,000 tons) of YS 420 N/mm{sup 2} class TMCP steel plate for offshore structures in the North Sea. In addition to high strength and strict CTOD properties, various other properties including low carbon equivalent, narrow YS range, etc., were required for this plate. In order to satisfy these requirements, it was necessary to take comprehensive measured in the entire production process including steel making, continuous casting and plate rolling. The Ti-O steel with low carbon equivalent satisfies the required strength and low-temperature toughness of the base material and exhibits excellent toughness in the CTOD and Charpy tests of the welded joints, and offers good field weldability. Furthermore, the YS was controlled within a narrow range of less than 100 N/mm{sup 2} by strictly controlling the range of chemical composition and the TMCP condition.

  19. Fatigue behavior of high-strength concrete under marine conditions

    SciTech Connect

    Mor, A.

    1987-01-01

    In this study, 24 high-strength reinforced concrete beams were tested in fatigue under simulated marine conditions. Low-cycle, high-magnitude loading was imposed on beams, some of which were exposed to air, and others which were submerged in water. The beams were cycled at 1 Hz, to 80% of their yield capacity in negative and positive flexure. Four concrete mixes were compared. Half of the specimens were made with lightweight aggregate (LWA), and half were made with river gravel (NWA). Half of each group contained silica-fume as partial replacement of cement (13%). By manipulating the water/cement ratio, the 28-day compressive strength of all concretes was 9500 {plus minus} 300 psi. The previously reported phenomenon of water pumping through the cracks was observed, but did not appear to be directly related to the subsequent failure. When silica fume is added to the concrete mix, the adhesion is greatly improved. LWA concrete utilizes this additional adhesion effectively. NWA concrete with silica-fume, on the other hand, is not able to utilize the increased adhesion due to microcracking. Main findings of both the fatigue and pull-out bond tests are listed.

  20. Control technology for surface treatment of materials using induction hardening

    SciTech Connect

    Kelley, J.B.; Skocypec, R.D.

    1997-04-01

    In the industrial and automotive industries, induction case hardening is widely used to provide enhanced strength, wear resistance, and toughness in components made from medium and high carbon steels. The process uses significantly less energy than competing batch process, is environmentally benign, and is a very flexible in-line manufacturing process. As such, it can directly contribute to improved component reliability, and the manufacture of high-performance lightweight parts. However, induction hardening is not as widely used as it could be. Input material and unexplained process variations produce significant variation in product case depth and quality. This necessitates frequent inspection of product quality by destructive examination, creates higher than desired scrap rates, and causes de-rating of load stress sensitive components. In addition, process and tooling development are experience-based activities, accomplished by trial and error. This inhibits the use of induction hardening for new applications, and the resultant increase in energy efficiency in the industrial sectors. In FY96, a Cooperative Research and Development Agreement under the auspices of the Technology Transfer Initiative and the Partnership for a New Generation of Vehicles was completed. A multidisciplinary team from Sandia National Labs and Delphi Saginaw Steering Systems investigated the induction hardening by conducting research in the areas of process characterization, computational modeling, materials characterization, and high speed data acquisition and controller development. The goal was to demonstrate the feasibility of closed-loop control for a specific material, geometry, and process. Delphi Steering estimated annual savings of $2-3 million per year due to reduced scrap losses, inspection costs, and machine down time if reliable closed-loop control could be achieved. A factor of five improvement in process precision was demonstrated and is now operational on the factory floor.

  1. Experimental investigation of bond strength under high loading rates

    NASA Astrophysics Data System (ADS)

    Michal, Mathias; Keuser, Manfred; Solomos, George; Peroni, Marco; Larcher, Martin; Esteban, Beatriz

    2015-09-01

    The structural behaviour of reinforced concrete is governed significantly by the transmission of forces between steel and concrete. The bond is of special importance for the overlapping joint and anchoring of the reinforcement, where rigid bond is required. It also plays an important role in the rotational capacity of plastic hinges, where a ductile bond behaviour is preferable. Similar to the mechanical properties of concrete and steel also the characteristics of their interaction changes with the velocity of the applied loading. For smooth steel bars with its main bond mechanisms of adhesion and friction, nearly no influence of loading rate is reported in literature. In contrast, a high rate dependence can be found for the nowadays mainly used deformed bars. For mechanical interlock, where ribs of the reinforcing steel are bracing concrete material surrounding the bar, one reason can be assumed to be in direct connection with the increase of concrete compressive strength. For splitting failure of bond, characterized by the concrete tensile strength, an even higher dynamic increase is observed. For the design of Structures exposed to blast or impact loading the knowledge of a rate dependent bond stress-slip relationship is required to consider safety and economical aspects at the same time. The bond behaviour of reinforced concrete has been investigated with different experimental methods at the University of the Bundeswehr Munich (UniBw) and the Joint Research Centre (JRC) in Ispra. Both static and dynamic tests have been carried out, where innovative experimental apparatuses have been used. The bond stress-slip relationship and maximum pull-out-forces for varying diameter of the bar, concrete compressive strength and loading rates have been obtained. It is expected that these experimental results will contribute to a better understanding of the rate dependent bond behaviour and will serve for calibration of numerical models.

  2. Strength of VGCF/Al Composites for High Thermal Conductivity

    NASA Astrophysics Data System (ADS)

    Fukuchi, Kohei; Sasaki, Katsuhiko; Imanishi, Terumitsu; Katagiri, Kazuaki; Kakitsuji, Atsushi; Shimizu, Akiyuki

    In this paper, the evaluation of the strength of the VGCF/Aluminum composites which have high thermal conductivity is reported. VGCF (Vapor Growth Carbon Fiber) is a kind of the Carbon nanotube (CNT) which has very high thermal conductivity as well as CNT. The composites are made by spark plasma sintering. The stress-strain curves of the composites are obtained by the tensile tests and show that the composites have brittle behavior. The brittleness of the composites increases with increase in the volume fraction of VGCF. A numerical simulation based on the micromechanics is conducted to estimate nonlinear behavior in the elastic deformation and plastic deformation of the stress-strain relations of the composites. The theories of Eshelby, Mori-Tanaka, Weibull, and Ramberg-Osgood are employed for the numerical simulation. The simulations give some information of the microstructural change in the composite related to the volume fraction of VGCF.

  3. Prediction of Microstructure in High-Strength Ductile Forging Parts

    SciTech Connect

    Urban, M.; Back, A.; Hirt, G.; Keul, C.; Bleck, W.

    2010-06-15

    Governmental, environmental and economic demands call for lighter, stiffer and at the same time cheaper products in the vehicle industry. Especially safety relevant parts have to be stiff and at the same time ductile. The strategy of this project was to improve the mechanical properties of forging steel alloys by employing a high-strength and ductile bainitic microstructure in the parts while maintaining cost effective process chains to reach these goals for high stressed forged parts. Therefore, a new steel alloy combined with an optimized process chain has been developed. To optimize the process chain with a minimum of expensive experiments, a numerical approach was developed to predict the microstructure of the steel alloy after the process chain based on FEM simulations of the forging and cooling combined with deformation-time-temperature-transformation-diagrams.

  4. Mechanical Properties of High Strength Al-Mg Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Choi, Bong-Jae; Hong, Kyung-Eui; Kim, Young-Jig

    The aim of this research is to develop the high strength Al alloy sheet for the automotive body. For the fabrication Al-Mg alloy sheet, the composition of alloying elements was designed by the properties database and CALPHAD (Calculation Phase Diagram) approach which can predict the phases during solidification using thermodynamic database. Al-Mg alloys were designed using CALPHAD approach according to the high content of Mg with minor alloying elements. After phase predictions by CALPHAD, designed Al-Mg alloys were manufactured. Addition of Mg in Al melts were protected by dry air/Sulphur hexafluoride (SF6) mixture gas which can control the severe Mg ignition and oxidation. After rolling procedure of manufactured Al-Mg alloys, mechanical properties were examined with the variation of the heat treatment conditions.

  5. Scintillation-Hardened GPS Receiver

    NASA Technical Reports Server (NTRS)

    Stephens, Donald R.

    2015-01-01

    CommLargo, Inc., has developed a scintillation-hardened Global Positioning System (GPS) receiver that improves reliability for low-orbit missions and complies with NASA's Space Telecommunications Radio System (STRS) architecture standards. A software-defined radio (SDR) implementation allows a single hardware element to function as either a conventional radio or as a GPS receiver, providing backup and redundancy for platforms such as the International Space Station (ISS) and high-value remote sensing platforms. The innovation's flexible SDR implementation reduces cost, weight, and power requirements. Scintillation hardening improves mission reliability and variability. In Phase I, CommLargo refactored an open-source GPS software package with Kalman filter-based tracking loops to improve performance during scintillation and also demonstrated improved navigation during a geomagnetic storm. In Phase II, the company generated a new field-programmable gate array (FPGA)-based GPS waveform to demonstrate on NASA's Space Communication and Navigation (SCaN) test bed.

  6. Accelerated Creep Testing of High Strength Aramid Webbing

    NASA Technical Reports Server (NTRS)

    Jones, Thomas C.; Doggett, William R.; Stnfield, Clarence E.; Valverde, Omar

    2012-01-01

    A series of preliminary accelerated creep tests were performed on four variants of 12K and 24K lbf rated Vectran webbing to help develop an accelerated creep test methodology and analysis capability for high strength aramid webbings. The variants included pristine, aged, folded and stitched samples. This class of webbings is used in the restraint layer of habitable, inflatable space structures, for which the lifetime properties are currently not well characterized. The Stepped Isothermal Method was used to accelerate the creep life of the webbings and a novel stereo photogrammetry system was used to measure the full-field strains. A custom MATLAB code is described, and used to reduce the strain data to produce master creep curves for the test samples. Initial results show good correlation between replicates; however, it is clear that a larger number of samples are needed to build confidence in the consistency of the results. It is noted that local fiber breaks affect the creep response in a similar manner to increasing the load, thus raising the creep rate and reducing the time to creep failure. The stitched webbings produced the highest variance between replicates, due to the combination of higher local stresses and thread-on-fiber damage. Large variability in the strength of the webbings is also shown to have an impact on the range of predicted creep life.

  7. High-strength carbon nanotube fibre-like ribbon with high ductility and high electrical conductivity.

    PubMed

    Wang, J N; Luo, X G; Wu, T; Chen, Y

    2014-01-01

    Macroscopic fibres made up of carbon nanotubes exhibit properties far below theoretical predictions and even much lower than those for conventional carbon fibres. Here we report improvements of mechanical and electrical properties by more than one order of magnitude by pressurized rolling. Our carbon nanotubes self-assemble to a hollow macroscopic cylinder in a tube reactor operated at high temperature and then condense in water or ethanol to form a fibre, which is continually spooled in an open-air environment. This initial fibre is densified by rolling under pressure, leading to a combination of high tensile strength (3.76-5.53 GPa), high tensile ductility (8-13%) and high electrical conductivity ((1.82-2.24) × 10(4) S cm(-1)). Our study therefore demonstrates strategies for future performance maximization and the very considerable potential of carbon nanotube assemblies for high-end uses. PMID:24964266

  8. Method of making high strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  9. Strength and flexibility of bulk high-{Tc} superconductors

    SciTech Connect

    Goretta, K.C.; Jiang, M.; Kupperman, D.S.; Lanagan, M.T.; Singh, J.P.; Vasanthamohan, N.; Hinks, D.G.; Mitchell, J.F.; Richardson, J.W. Jr.

    1996-08-01

    Strength, fracture toughness, and elastic modulus data have been gathered for bulk high-temperature superconductors, commercial 99.9% Ag, and a 1.2 at.% Mg/Ag alloy. These data have been used to calculate fracture strains for bulk conductors. The calculations indicate that the superconducting cores of clad tapes should begin to fracture at strains below 0.2%. In addition, residual strains in Ag-clad (Bi,Pb){sub 2}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} tapes have been measured by neutron diffraction. An explanation is offered for why many tapes appear to be able to tolerate large strains before exhibiting a reduction in current transport.

  10. Electron impact collision strengths for excitation of highly charged ions

    SciTech Connect

    Sampson, D.H. . Dept. of Astronomy and Astrophysics)

    1990-08-20

    The principle task given us by the Lawrence Livermore National Laboratory (LLNL) to perform under Subcontract 6181405 was to develop a method and corresponding computer programs to make very rapid, yet accurate, fully relativistic and quasirelativistic calculations of cross sections or collision strengths for electron impact excitation of highly charged ions with any value for the nuclear charge number Z. Also while this major code development was being done we were asked to calculate cross sections of interest using our previous rapid, more approximate codes, which used hydrogenic basis functions and screening constants with both the electron-electron Coulomb interaction and relativistic interactions included by perturbation theory. We were also asked to determine the branching ratio for ionization to various final states in complex cases, where two or more states corresponding to the final configuration of the ion were possible.

  11. Thermal Transport in High-Strength Polymethacrylimide (PMI) Foam Insulations

    NASA Astrophysics Data System (ADS)

    Qiu, L.; Zheng, X. H.; Zhu, J.; Tang, D. W.; Yang, S. Y.; Hu, A. J.; Wang, L. L.; Li, S. S.

    2015-11-01

    Thermal transport in high-strength polymethacrylimide (PMI) foam insulations is described, with special emphasis on the density and temperature effects on the thermal transport performance. Measurements of the effective thermal conductivity are performed by a freestanding sensor-based 3ω method. A linear relationship between the density and the effective thermal conductivity is observed. Based on the analysis of the foam insulation morphological structures and the corresponding geometrical cell model, the quantitative contribution of the solid conductivity and the gas conductivity as well as the radiative conductivity to the total effective thermal conductivity as a function of the density and temperature is calculated. The agreement between the curves of the results from the developed model and experimental data indicate the model can be used for PMI foam insulating performance optimization.

  12. High-strength, thermally-stable nanostructured materials

    NASA Astrophysics Data System (ADS)

    Shankar, Ravi

    The properties of two technologically important precipitation-treatable alloys - Al 6061 and Inconel 718, that are deformed to large plastic strains at room temperature by machining, are presented. The strong effect of prior density of precipitates on the consequent microstructure refinement during chip formation was determined by deforming Al 6061 of different tempers to varying levels of strain, by varying the tool rake angle. Chips cut from peak-aged 6061, consisting of a fine dispersion of precipitates, produced the finest microstructure and are composed of sub-100 nm grains. On the other hand, coarser precipitate distributions in over-aged 6061 and an absence of precipitates in solution-treated 6061 resulted in much coarser microstructures. Thermal stability of such nanostructured chips with different levels of strain and precipitate distributions is analyzed by studying evolution of Vickers micro-hardness and microstructure after different heat treatments. Chips produced from the peak-aged temper and over-aged temper soften following heat treatment while those from the solution-treated state first, gain strength before softening. The results are rationalized based on prior studies of the characteristics and kinetics of precipitation and coarsening in Al-Mg-Si systems. It is then demonstrated that precipitate-stabilized nanostructured materials synthesized from a prototypical alloy system - Inconel 718, are extremely stable even after prolonged heat treatment for 240 hours at temperatures as high as one-half of the melting point. This extraordinary thermal stability is traced to the retention of a fine dispersion of precipitates in a nanostructured matrix even after extended heat treatment. It is anticipated that general design principles garnered from understanding of the causal phenomena determining strengthening and thermal stability, can lead to the development of alloy systems for the manufacture of high-strength, thermally-stable nanostructured materials.

  13. Advanced Gear Alloys for Ultra High Strength Applications

    NASA Technical Reports Server (NTRS)

    Shen, Tony; Krantz, Timothy; Sebastian, Jason

    2011-01-01

    Single tooth bending fatigue (STBF) test data of UHS Ferrium C61 and C64 alloys are presented in comparison with historical test data of conventional gear steels (9310 and Pyrowear 53) with comparable statistical analysis methods. Pitting and scoring tests of C61 and C64 are works in progress. Boeing statistical analysis of STBF test data for the four gear steels (C61, C64, 9310 and Pyrowear 53) indicates that the UHS grades exhibit increases in fatigue strength in the low cycle fatigue (LCF) regime. In the high cycle fatigue (HCF) regime, the UHS steels exhibit better mean fatigue strength endurance limit behavior (particularly as compared to Pyrowear 53). However, due to considerable scatter in the UHS test data, the anticipated overall benefits of the UHS grades in bending fatigue have not been fully demonstrated. Based on all the test data and on Boeing s analysis, C61 has been selected by Boeing as the gear steel for the final ERDS demonstrator test gearboxes. In terms of potential follow-up work, detailed physics-based, micromechanical analysis and modeling of the fatigue data would allow for a better understanding of the causes of the experimental scatter, and of the transition from high-stress LCF (surface-dominated) to low-stress HCF (subsurface-dominated) fatigue failure. Additional STBF test data and failure analysis work, particularly in the HCF regime and around the endurance limit stress, could allow for better statistical confidence and could reduce the observed effects of experimental test scatter. Finally, the need for further optimization of the residual compressive stress profiles of the UHS steels (resulting from carburization and peening) is noted, particularly for the case of the higher hardness C64 material.

  14. Corrosion and embrittlement of high-strength steel bridge wires

    NASA Astrophysics Data System (ADS)

    Vermaas, Garry Wayne

    Suspension bridge cable inspections have revealed severely corroded and broken wires in some main cables. Accelerated cyclic corrosion studies were conducted to assess the relative effect of corrosion on high-strength steel bridge wire. Galvanized and ungalvanized wire samples were corroded under various levels of sustained loads in a cabinet that cyclically applied an acidic salt spray, dry conditions, and 100% relative humidity at elevated temperature. Mass loss, hydrogen concentration, ultimate load, and elongation at failure were measured for corroded and uncorroded samples. Elongation measurements indicated a significant embrittlement of the wires that could not be explained only by the presence of absorbed hydrogen (hydrogen embrittlement). The main cause of reduction of wire elongation was found to be the surface irregularities induced by the corrosion process. The corrosion process in a high-strength steel wire was modeled and analyzed using finite element methods. Forty-one separate FEM tests were run and this data was compared to the experimental data. In addition, for the purpose of comparison, a previously developed hydrogen embrittlement model was analyzed and its validity was discussed in detail. SEM photographs of the fracture surfaces were taken and possible causes and mechanisms of fracture were suggested by observations of the fracture morphology. It was shown through this experimental and numerical research work that the geometry of the wire, determined by the amount of corrosion, pitting, and surface irregularities, controls the ultimate elongation of the wire sample, as also confirmed by the SEM analysis of the fracture surfaces. It was also shown that, using a generally accepted hydrogen embrittlement model, there is no evidence that hydrogen embrittlement is occurring, or at least that hydrogen evolution is not the controlling factor in the loss of wire's ductility.

  15. Design of a low-alloy high-strength and high-toughness martensitic steel

    NASA Astrophysics Data System (ADS)

    Zhao, Yan-jun; Ren, Xue-ping; Yang, Wen-chao; Zang, Yue

    2013-08-01

    To develop a high strength low alloy (HSLA) steel with high strength and high toughness, a series of martensitic steels were studied through alloying with various elements and thermodynamic simulation. The microstructure and mechanical properties of the designed steel were investigated by optical microscopy, scanning electron microscopy, tensile testing and Charpy impact test. The results show that cementite exists between 500°C and 700°C, M7C3 exits below 720°C, and they are much lower than the austenitizing temperature of the designed steel. Furthermore, the Ti(C,N) precipitate exists until 1280°C, which refines the microstructure and increases the strength and toughness. The optimal alloying components are 0.19% C, 1.19% Si, 2.83% Mn, 1.24% Ni, and 0.049% Ti; the tensile strength and the V notch impact toughness of the designed steel are more than 1500 MPa and 100 J, respectively.

  16. Fracture strength of glass chips for high-pressure microfluidics

    NASA Astrophysics Data System (ADS)

    Andersson, Martin; Hjort, Klas; Klintberg, Lena

    2016-09-01

    High-pressure microfluidics exposes new areas in chemistry. In this paper, the reliability of transparent borosilicate glass chips is investigated. Two designs of circular cavities are used for fracture strength tests, either 1.6 mm wide with rounded corners to the fluid inlets, or 2.0 mm wide with sharp inlet corners. Two kinds of tests are done, either short-term, e.g. pressurization to fracture at room temperature, or long-term, with fracture at constant pressurization for up to one week, in the temperature region 11–125 °C. The speed of crack fronts is measured using a high-speed camera. Results show fracture stresses in the range of 129 and 254 MPa for short-term measurements. Long-term measurements conclude the presences of a temperature and stress dependent delayed fracture. For a reliability of one week at 11–38 °C, a pressure limit is found at the lower end of the short-term measurements, or 15% lower than the average. At 80 °C, this pressure limit is 45% lower. Crack speeds are measured to be 10‑5 m s‑1 during short-term fracture. These measurements are comparable with estimations based on slow crack growth and show that the growth affects the reliability of glass chips. This effect is strongly affected by high temperatures, thus lowers the operating window of high-pressure glass microfluidic devices.

  17. Dislocation Multi-junctions and Strain Hardening

    SciTech Connect

    Bulatov, V; Hsiung, L; Tang, M; Arsenlis, A; Bartelt, M; Cai, W; Florando, J; Hiratani, M; Rhee, M; Hommes, G; Pierce, T; Diaz de la Rubia, T

    2006-06-20

    At the microscopic scale, the strength of a crystal derives from the motion, multiplication and interaction of distinctive line defects--dislocations. First theorized in 1934 to explain low magnitudes of crystal strength observed experimentally, the existence of dislocations was confirmed only two decades later. Much of the research in dislocation physics has since focused on dislocation interactions and their role in strain hardening: a common phenomenon in which continued deformation increases a crystal's strength. The existing theory relates strain hardening to pair-wise dislocation reactions in which two intersecting dislocations form junctions tying dislocations together. Here we report that interactions among three dislocations result in the formation of unusual elements of dislocation network topology, termed hereafter multi-junctions. The existence of multi-junctions is first predicted by Dislocation Dynamics (DD) and atomistic simulations and then confirmed by the transmission electron microscopy (TEM) experiments in single crystal molybdenum. In large-scale Dislocation Dynamics simulations, multi-junctions present very strong, nearly indestructible, obstacles to dislocation motion and furnish new sources for dislocation multiplication thereby playing an essential role in the evolution of dislocation microstructure and strength of deforming crystals. Simulation analyses conclude that multi-junctions are responsible for the strong orientation dependence of strain hardening in BCC crystals.

  18. Development of microstructure and irradiation hardening of Zircaloy during low dose neutron irradiation at nominally 358 C

    SciTech Connect

    Cockeram, Brian V; Smith, Richard W; Leonard, Keith J; Byun, Thak Sang; Snead, Lance Lewis

    2011-01-01

    Wrought Zircaloy-2 and Zircaloy-4 were neutron irradiated at nominally 358 C in the high flux isotope reactor (HFIR) at relatively low neutron fluences between 5.8 1022 and 2.9 1025 n/m2 (E > 1 MeV). The irradiation hardening and change in microstructure were characterized following irradiation using tensile testing and examinations of microstructure using Analytical Electron Microscopy (AEM). Small increments of dose (0.0058, 0.11, 0.55, 1.08, and 2.93 1025 n/m2) were used in the range where the saturation of irradiation hardening is typically observed so that the role of microstructure evolution and hai loop formation on irradiation hardening could be correlated. An incubation dose between 5.8 1023 and 1.1 1024 n/m2 was needed for loop nucleation to occur that resulted in irradiation hardening. Increases in yield strength were consistent with previous results in this temperature regime, and as expected less irradiation hardening and lower hai loop number density values than those generally reported in literature for irradiations at 260 326 C were observed. Unlike previous lower temperature data, there is evidence in this study that the irradiation hardening can decrease with dose over certain ranges of fluence. Irradiation induced voids were observed in very low numbers in the Zircaloy-2 materials at the highest fluence.

  19. Structural influences on the work hardening behavior of aluminum

    SciTech Connect

    Chu, D.

    1994-12-01

    Effects of various grain and subgrain morphologies on low temperature work hardening of pure Al is studied using tensile tests. Plotting the work hardening rate as a function of true stress, the work hardening is separable into two distinct regimes. Both regimes are approximated by a line {Theta} = {Theta}{sub 0} {minus} K{sub 2}{sigma}, where {Theta}{sub 0} is theoretical work hardening rate at zero stress and K{sub 2} is related to dynamic recovery rate. The first or early deformation regime exhibits greater values of {Theta}{sub 0} and K{sub 2} and can extend up to the first 10% strain of tensile deformation. This early deformation regime is contingent on the existence of a pre-existent dislocation substructure from previous straining. The {Theta}{sub 0} and K{sub 2} associated with the early deformation regime are dependent on the strength and orientation of the pre-existent dislocation substructure relative to the new strain path. At high enough temperatures, this pre-existent dislocation substructure is annealed out, resulting in the near elimination of the early deformation regime. In comparison, the latter regime is dominated by the initial grain and/or subgrain morphology and exhibit lower values of {Theta}{sub 0} and K{sub 2}. The actual value of K{sub 2} in the latter regime is strongly dependent on the existence of a subgrain morphology. Recrystallized or well-annealed microstructures exhibit greater values of K{sub 2} than microstructures that remain partially or fully unrecrystallized. The higher K{sub 2} value is indicative of a more rapid dynamic recovery rate and a greater degree of strain relaxation. The ability to achieve a more relaxed state produces a low-energy cellular dislocation substructure upon deformation. The introduction of subgrains hinders the evolution of a low-energy dislocation cell network, giving way to a more random distribution of the dislocation density.

  20. 42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN AND TEMPER THE NAILS; WEST TUBES IN FOREGRPUND AND DRAWBACK TUBE IN THE CENTER - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  1. Anomalous softening of yield strength in tantalum at high pressures

    SciTech Connect

    Jing, Qiumin Wu, Qiang; Xu, Ji-an; Bi, Yan; Liu, Lei; Liu, Shenggang; Zhang, Yi; Geng, Huayun

    2015-02-07

    The pressure dependence of the yield strength of tantalum was investigated experimentally up to 101 GPa at room temperature using a diamond anvil cell. A yield strength softening is observed between 52 and 84 GPa, whereas a normal trend is observed below 52 GPa and above 84 GPa. The onset pressure of the softening is in agreement with previous results obtained by the pressure gradient method and shock wave experiments. This unusual strength softening in tantalum is not related with structural transformation, preferred orientation, or material damage. Our measurements indicate that microscopic deviatoric strain is the major reason for the observed strength softening in tantalum.

  2. Extracting strength from high pressure ramp-release experiments

    SciTech Connect

    Brown, J. L.; Alexander, C. S.; Asay, J. R.; Vogler, T. J.; Ding, J. L.

    2013-12-14

    Unloading from a plastically deformed state has long been recognized as a sensitive measure of a material's deviatoric response. In the case of a ramp compression and unload, time resolved particle velocity measurements of a sample/window interface may be used to gain insight into the sample material's strength. Unfortunately, measurements of this type are often highly perturbed by wave interactions associated with impedance mismatches. Additionally, wave attenuation, the finite pressure range over which the material elastically unloads, and rate effects further complicate the analysis. Here, we present a methodology that overcomes these shortcomings to accurately calculate a mean shear stress near peak compression for experiments of this type. A new interpretation of the self-consistent strength analysis is presented and then validated through the analysis of synthetic data sets on tantalum to 250 GPa. The synthetic analyses suggest that the calculated shear stresses are within 3% of the simulated values obtained using both rate-dependent and rate-independent constitutive models. Window effects are addressed by a new technique referred to as the transfer function approach, where numerical simulations are used to define a mapping to transform the experimental measurements to in situ velocities. The transfer function represents a robust methodology to account for complex wave interactions and a dramatic improvement over the incremental impedance matching methods traditionally used. The technique is validated using experiments performed on both lithium fluoride and tantalum ramp compressed to peak stresses of 10 and 15 GPa, respectively. In each case, various windows of different shock impedance are used to ensure consistency within the transfer function analysis. The data are found to be independent of the window used and in good agreement with previous results.

  3. Laser Surface Hardening of AISI 1045 Steel

    NASA Astrophysics Data System (ADS)

    Li, Ruifeng; Jin, Yajuan; Li, Zhuguo; Qi, Kai

    2014-09-01

    The study investigates laser surface hardening in the AISI 1045 steel using two different types of industrial laser: a high-power diode laser (HPDL) and a CO2 laser, respectively. The effect of process parameters such as beam power, travel speed on structure, case depth, and microhardness was examined. In most cases, a heat-affected zone (HAZ) formed below the surface; a substantial increase in surface hardness was achieved. In addition, big differences were found between the hardened specimens after HPDL surface hardening and CO2 laser surface hardening. For HPDL, depths of the HAZ were almost equal in total HAZ o, without surface melting. For CO2 laser, the depths changed a lot in the HAZ, with surface melting in the center. To better understand the difference of laser hardening results when use these two types of laser, numerical (ANSYS) analysis of the heat conduction involved in the process was also studied. For HPDL method, a rectangular beam spot and uniform energy distribution across the spot were assumed, while for CO2 laser, a circular beam spot and Gaussian energy distribution were assumed. The results showed that the energy distribution variety altered the thermal cycles of the HAZ dramatically. The rectangular HPDL laser beam spot with uniform energy distribution is much more feasible for laser surface hardening.

  4. Computational design and analysis of high strength austenitic TRIP steels for blast protection applications

    NASA Astrophysics Data System (ADS)

    Sadhukhan, Padmanava

    known to exhibit high uniform elongation, tensile strength under static and dynamic loads, and high fracture toughness due to mechanically induced martensitic transformation. The phenomenon of Transformation-Induced Plasticity (TRIP) arising from the FCC → BCC martensitic transformation has been used to create theoretical parametric models of matrix stability, flow stabilization and fragment resistance under tension and shear loads which were then applied to obtain significant improvements in uniform ductility for both stress states. These stability models have then been calibrated through experimental data from static and dynamic/adiabatic tensile tests and characteristic MSsigma temperature measurements from an earlier TRIP prototype to support the new alloy designs. BA120 and SA120 alloys are designed to undergo stress-assisted martensite transformation at a pre-determined critical temperature (MSsigma) thereby optimizing transformation plasticity to achieve the desired performance improvements. The new prototype alloy BA120 has demonstrated improved mechanical properties with a high strength of 124 ksi (845 MPa) and ˜ 150 ksi (1040 MPa) under static and dynamic tensile loading at room temperature. The measured uniform ductility for BA120 under quasi-static 6 tensile loading is 21% at room temperature with high strain hardening leading to UTS of 246 ksi (1696 MPa). The UTS under dynamic loading is ˜ 195 ksi (1344 MPa). The uniform ductility is consistent (21% - 24%) over a wide range of temperature (25°C -- 65°C). Mechanical testing demonstrates the required MSsigma temperature, and 3-D LEAP microanalysis confirms the predicted matrix composition as well as the particle size and distribution of strengthening precipitates. FSI simulation experiments conducted on BA120 to analyze the material behavior under actual blast loading have shown promising results in terms of strains exceeding 40%. A prescribed simple heat treatment process comprising of solutionizing

  5. Effect of high doses of chemical admixtures on the strength development and freeze-thaw durability of portland cement mortar

    NASA Astrophysics Data System (ADS)

    Korhonen, Charles J.

    This thesis examines the low-temperature strength development of portland cement concrete made with high doses of chemical admixtures dissolved in the mixing water and the possible beneficial effect of these admixtures on that concrete's long-term freeze-thaw durability. The literature shows that high doses of chemical admixtures can protect fresh concrete against freezing and that, under certain conditions, these admixtures can enhance the freeze-thaw durability of concrete. The challenge is that there are no acceptance standards in the U.S. that allow chemicals to be used to protect concrete against freezing. Also, the perception is that chemicals might somehow harm the concrete. This perception seems to be based on the fact that deicing salts, when applied to concrete pavement, cause roadways to scale away. This study investigated the effect of high doses of commercially available admixtures on fresh concrete while it gained strength at low temperature and on hardened concrete exposed to repeated cycles of freezing and thawing in a moist environment. The reason for studying off-the-shelf admixtures was that these materials are approved for use in concrete; they were already governed by their own set of standards. Four mortars were examined, each with a different cement and water content, when dosed with five commercial admixtures. This allowed the fresh mortar to gain appreciable strength when it was kept at nearly -10C. The admixtures also enhanced the freeze-thaw durability of the mortar, even when it was not air-entrained. Clearly, as the dosage of admixture increased beyond approximately 22% by weight of water, the mortar appeared to be unaffected by up to 700 cycles of freezing and thawing.

  6. Folding and faulting of strain-hardening sedimentary rocks

    USGS Publications Warehouse

    Johnson, A.M.

    1980-01-01

    The question of whether single- or multi-layers of sedimentary rocks will fault or fold when subjected to layer-parallel shortening is investigated by means of the theory of elastic-plastic, strain-hardening materials, which should closely describe the properties of sedimentary rocks at high levels in the Earth's crust. The most attractive feature of the theory is that folding and faulting, intimately related in nature, are different responses of the same idealized material to different conditions. When single-layers of sedimentary rock behave much as strain-hardening materials they are unlikely to fold, rather they tend to fault, because contrasts in elasticity and strength properties of sedimentary rocks are low. Amplifications of folds in such materials are negligible whether contacts between layer and media are bonded or free to slip for single layers of dolomite, limestone, sandstone, or siltstone in media of shale. Multilayers of these same rocks fault rather than fold if contacts are bonded, but they fold readily if contacts between layers are frictionless, or have low yield strengths, for example due to high pore-water pressure. Faults may accompany the folds, occurring where compression is increased in cores of folds. Where there is predominant reverse faulting in sedimentary sequences, there probably were few structural units. ?? 1980.

  7. EXPERIMENTAL STUDY ON THE APPLICATION OF HIGH STRENGTH FIBER REINFORCED MORTAR TO PRESTRESSED CONCRETE STRUCTURES

    NASA Astrophysics Data System (ADS)

    Sakurada, Michihiro; Mori, Takuya; Ohyama, Hiroaki; Seki, Hiroshi

    In order to study the application of high strength fiber reinforced mortar which has design compressive strength 120N/mm2 to prestressed concrete structures, the authors carried out material tests, bending tests and shear tests of prestressed concrete beam specimens. From the material tests, we obtained material properties for the design of prestressed concrete structures such as compressive strength, tensile strength, Young's modulus, coefficient of creep, dry shrinkage and so on. The results of the bending tests and the shear tests of prestressed concrete beam specimen shows that experimental flexural strength and shear strength of prestressed concrete beam using high strength fiber reinforced mortar exceeds strength calculated by traditional design method. It is confirmed that high strength fiber reinforced mortar can be applied to prestressed concrete structures.

  8. High strength glass-ceramic to metal seals

    SciTech Connect

    Haws, L D; Kramer, D P; Moddeman, W E; Wooten, G W

    1986-12-01

    In many applications, ceramics are joined to other materials, especially metals. In such cases, interfacial strength is as important as the strength of each constituent material. Examples are presented for tailoring materials and processes to optimize the glass-ceramic-to-metal seal. Means for detecting defects, nondestructively, are also identified.

  9. High-strength nanocellulose-talc hybrid barrier films.

    PubMed

    Liimatainen, Henrikki; Ezekiel, Ngesa; Sliz, Rafal; Ohenoja, Katja; Sirviö, Juho Antti; Berglund, Lars; Hormi, Osmo; Niinimäki, Jouko

    2013-12-26

    Hybrid organic-inorganic films mimicking natural nacre-like composite structures were fabricated from cellulose nanofibers obtained from sequential periodate-chlorite oxidation treatment and talc platelets, using a simple vacuum-filtration method. As a pretreatment, commercial talc aggregates were individualized into well-dispersed talc platelets using a wet stirred media mill with high-shear conditions to promote the homogeneity and mechanical characteristics of hybrids. The nanofiber-talc hybrids, which had talc contents from 1 to 50 wt %, were all flexible in bending, and possessed tensile strength and Young's modulus values up to 211 ± 3 MPa and 12 ± 1 GPa, respectively, the values being remarkably higher than those reported previously for nanofibrillated cellulose-talc films. Because of the lamellar and well-organized structure of hybrids in which the talc platelets were evenly embedded, they possessed a small pore size and good oxygen barrier properties, as indicated by the preliminary results. The talc platelets decreased the moisture adsorption of highly talc-loaded hybrids, although they still exhibited hydrophilic surface characteristics in terms of contact angles. PMID:24215630

  10. High Strength Lightweight Nanocomposite from Domestic Solid Waste

    NASA Astrophysics Data System (ADS)

    Masturi, Swardhani, Anggi Puspita; Sustini, Euis; Bukit, Minsyahril; Mora, Khairurrijal, Abdullah, Mikrajuddin

    2010-10-01

    The issue of waste problems needs innovative efforts to solve. One of them is solid waste utilization as nanocomposite using polyurethane (PU) polymer as matrix. Beside using solid waste as filler, nanosilica is also added to improve the material strength of composite-produced. These materials were mixed by simple mixing with variative compositions, and then hot-pressed at 30 MPa and 100° C for 30 minutes. From compressive strength test, it was found that composite with composition 2:8 of PU and solid waste has optimum compressive strength, i.e. 160 MPa. Into this optimum composition, nanosilica then is added to improve the compressive strength and found that at composition 1:40:160 of nanosilica, PU and solid waste, the composite has optimum compressive strength 200 MPa, or increases 25% of that without nanosilica. The composite-produced is also lightweight material with the density is 0.69 g/cm.

  11. Constitutive modelling of evolving flow anisotropy including distortional hardening

    SciTech Connect

    Pietryga, Michael P.; Vladimirov, Ivaylo N.; Reese, Stefanie

    2011-05-04

    The paper presents a new constitutive model for anisotropic metal plasticity that takes into account the expansion or contraction (isotropic hardening), translation (kinematic hardening) and change of shape (distortional hardening) of the yield surface. The experimentally observed region of high curvature ('nose') on the yield surface in the loading direction and flattened shape in the reverse loading direction are modelled here by means of the concept of directional distortional hardening. The modelling of directional distortional hardening is accomplished by means of an evolving fourth-order tensor. The applicability of the model is illustrated by fitting experimental subsequent yield surfaces at finite plastic deformation. Comparisons with test data for aluminium low and high work hardening alloys display a good agreement between the simulation results and the experimental data.

  12. High Temperature Strength and Stress Relaxation Behavior of Dilute Binary Mg Alloys

    NASA Astrophysics Data System (ADS)

    Abaspour, Saeideh; Cáceres, Carlos H.

    2016-03-01

    Monotonic compression and stress relaxation tests were carried out on specimens of 6 cast binary alloys with (at. pct) 2.5 Al, 0.6 Sn, 2.2 Zn, 0.9 Nd, 0.8 Gd and 1.3 Y, and of a similarly cast AZ91D alloy for reference. The solute concentration of the binary alloys was kept deliberately low to limit precipitation hardening effects during the testing, done in the solution heat treated and quenched condition. Compression testing was carried out at 298 K, 373 K and 453 K (25 °C, 100 °C and 180 °C) for all of the alloys and at 493 K and 523 K (220 °C and 250 °C) for the Nd-, Gd- and Y- containing ones. Stress relaxation was done at 453 K (180 °C) at either a predetermined strain (0.05) or stress (150 MPa). The Mg-Al and the AZ91 alloys softened considerably above 373 K (100 °C). The rest of the alloys exhibited increasing linear strain hardening in compression and reduced stress relaxation, in the order Sn, Zn, Nd, Gd and Y, an indication of a progressively stable dislocation substructure, hence of an increasingly extended athermal regime in the strength-temperature relationship. The overall strain hardening behavior matches that of commercial alloys involving the same solutes at comparable or higher concentrations, and can be accounted for through the respective tendency of the solute atoms to develop short range order. This tendency is lowest for the near-random solid solution introduced by Al, and highest for Nd, Gd and Y, in agreement with their respective phase diagrams. The implications for creep resistant alloy selection and design are discussed.

  13. Microscopic Origin of Strain Hardening in Methane Hydrate

    PubMed Central

    Jia, Jihui; Liang, Yunfeng; Tsuji, Takeshi; Murata, Sumihiko; Matsuoka, Toshifumi

    2016-01-01

    It has been reported for a long time that methane hydrate presents strain hardening, whereas the strength of normal ice weakens with increasing strain after an ultimate strength. However, the microscopic origin of these differences is not known. Here, we investigated the mechanical characteristics of methane hydrate and normal ice by compressive deformation test using molecular dynamics simulations. It is shown that methane hydrate exhibits strain hardening only if the hydrate is confined to a certain finite cross-sectional area that is normal to the compression direction. For normal ice, it does not present strain hardening under the same conditions. We show that hydrate guest methane molecules exhibit no long-distance diffusion when confined to a finite-size area. They appear to serve as non-deformable units that prevent hydrate structure failure, and thus are responsible for the strain-hardening phenomenon. PMID:27009239

  14. Microscopic Origin of Strain Hardening in Methane Hydrate.

    PubMed

    Jia, Jihui; Liang, Yunfeng; Tsuji, Takeshi; Murata, Sumihiko; Matsuoka, Toshifumi

    2016-01-01

    It has been reported for a long time that methane hydrate presents strain hardening, whereas the strength of normal ice weakens with increasing strain after an ultimate strength. However, the microscopic origin of these differences is not known. Here, we investigated the mechanical characteristics of methane hydrate and normal ice by compressive deformation test using molecular dynamics simulations. It is shown that methane hydrate exhibits strain hardening only if the hydrate is confined to a certain finite cross-sectional area that is normal to the compression direction. For normal ice, it does not present strain hardening under the same conditions. We show that hydrate guest methane molecules exhibit no long-distance diffusion when confined to a finite-size area. They appear to serve as non-deformable units that prevent hydrate structure failure, and thus are responsible for the strain-hardening phenomenon. PMID:27009239

  15. Orbital Winch for High-Strength, Space-Survivable Tethers

    NASA Technical Reports Server (NTRS)

    Hoyt, Robert; Barnes, Ian; Slostad, Jeffrey; Frank, Scott

    2010-01-01

    An Orbital Winch mechanism enables high-load, multi-line tethers to be deployed and retracted without rotating the spool on which the tether is wound. To minimize damage to the tether and the wound package during retraction or deployment under load, it can incorporate a Tension Management Module that reduces the infeed tension by a factor of 15 through the use of a powered capstan with guide rollers. This design eliminates the need for rotating high-voltage electrical connections in tether systems that use propellantless electro-dynamic propulsion. It can also eliminate the need for rotating optical connections in applications where the tether contains optical fibers. This winch design was developed to deploy a 15-km-long, 15-kg high-strength Hoytether structure incorporating conductive wires as part of the MXER-1 demonstration mission concept. Two slewing rings that orbit around the tether spool, combined with translation of one of the slewing rings back and forth along the spool axis to traverse the wind point, enables the winch to wind the tether. Variations of the traverse motion of the slewing ring can accomplish level winds and conical pirn winds. By removing the non-traversing slewing ring, and adding an actuated guide arm, the winch can manage rapid, low-drag deployment of a tether off the end of a pirn-wound spool, followed by controlled retraction and rewinding, in a manner very similar to a spin-casting reel. The winch requires at least two motor driver controller units to coordinate the action of two stepper motors to accomplish tether deployment or retraction.

  16. Anomolous Fatigue Crack Growth Phenomena in High-Strength Steel

    NASA Technical Reports Server (NTRS)

    Forth, Scott C.; James, Mark A.; Johnston, William M., Jr.; Newman, James C., Jr.

    2004-01-01

    The growth of a fatigue crack through a material is the result of a complex interaction between the applied loading, component geometry, three-dimensional constraint, load history, environment, material microstructure and several other factors. Previous studies have developed experimental and computational methods to relate the fatigue crack growth rate to many of the above conditions, with the intent of discovering some fundamental material response, i.e. crack growth rate as a function of something. Currently, the technical community uses the stress intensity factor solution as a simplistic means to relate fatigue crack growth rate to loading, geometry and all other variables. The stress intensity factor solution is a very simple linear-elastic representation of the continuum mechanics portion of crack growth. In this paper, the authors present fatigue crack growth rate data for two different high strength steel alloys generated using standard methods. The steels exhibit behaviour that appears unexplainable, compared to an aluminium alloy presented as a baseline for comparison, using the stress intensity factor solution.

  17. Cleavage fracture properties of high strength steel weldments

    SciTech Connect

    Hughes, R.K.; Ritter, J.C.

    1996-12-31

    The qualification of consumables and welding of steels in critical naval applications, including submarine construction, is dependent upon the achievement of high levels of toughness at low temperature. The principal technique employed is the Charpy impact test at temperatures down to {minus}115 C ({minus}175 F). In the investigation described here, low temperature toughness properties were investigated by breaking notched specimens in slow four point bending and measuring the critical tensile stress for cleavage initiation. Multi-pass Flux Cored Arc (FCA) welds joining 690 MPa (100 ksi) yield strength, quenched and tempered steel were tested to identify cleavage fracture micromechanisms and to investigate the role of microstructural features in the cleavage fracture process. Cleavage fracture stress values in the range 2,018 to 2,381 MPa were recorded in weld metal when testing at sub-zero temperatures. Detailed examination of fracture surfaces by scanning electron microscope (SEM) revealed that weld metal inclusions play a critical role in acting as cleavage initiation sites. Changing welding position from downhand to vertical-up resulted in a small number of widely spaced inclusions approaching or exceeding 10 {micro}m in diameter but these were not observed to act as cleavage initiation sites. The cleavage fracture resistance of multi-pass Manual Metal Arc (MMA) welds which are currently under investigation is compared with FCA weldments.

  18. Titanium cholla : lightweight, high-strength structures for aerospace applications.

    SciTech Connect

    Atwood, Clinton J.; Voth, Thomas Eugene; Taggart, David G.; Gill, David Dennis; Robbins, Joshua H.; Dewhurst, Peter

    2007-10-01

    Aerospace designers seek lightweight, high-strength structures to lower launch weight while creating structures that are capable of withstanding launch loadings. Most 'light-weighting' is done through an expensive, time-consuming, iterative method requiring experience and a repeated design/test/redesign sequence until an adequate solution is obtained. Little successful work has been done in the application of generalized 3D optimization due to the difficulty of analytical solutions, the large computational requirements of computerized solutions, and the inability to manufacture many optimized structures with conventional machining processes. The Titanium Cholla LDRD team set out to create generalized 3D optimization routines, a set of analytically optimized 3D structures for testing the solutions, and a method of manufacturing these complex optimized structures. The team developed two new computer optimization solutions: Advanced Topological Optimization (ATO) and FlexFEM, an optimization package utilizing the eXtended Finite Element Method (XFEM) software for stress analysis. The team also developed several new analytically defined classes of optimized structures. Finally, the team developed a 3D capability for the Laser Engineered Net Shaping{trademark} (LENS{reg_sign}) additive manufacturing process including process planning for 3D optimized structures. This report gives individual examples as well as one generalized example showing the optimized solutions and an optimized metal part.

  19. High strength nitrogen removal from nightsoil and piggery wastes.

    PubMed

    Choi, E; Eum, Y; Gil, K I; Oa, S W

    2004-01-01

    Nightsoil and piggery wastes generally present high strength organics and nitrogen. This study evaluated the nitrogen removal characteristics with the existing and modified nightsoil and piggery waste treatment plants. The existing conventional plants showed 20 to 40% nitrogen removal, but the modification with SBR or MLE process could remove effectively both nitrogen and organics with the minimum COD/TN and alkalinity/TN ratios of 6 and 3.6, respectively. Nitrite nitrification and denitrification rates obtainable at higher nitrogen loads were faster than the rates of nitrate nitrification and denitrification resulting in less reactor volume requirement. However, the higher nitrogen loads increased the organic loads resulting in the reactor temperature inhibiting nitrification. Thus, a combined treatment with anaerobic digestion with the adjustment of influent bypass rates was proposed to reduce the reactor temperature and the external carbon requirement. The biological treatment could discharge about 1,100 mg/L soluble COD and 50 mg/L soluble nitrogen, respectively. PMID:15137412

  20. Experimental oscillator strengths of highly excited levels of Mo II

    NASA Astrophysics Data System (ADS)

    Aragón, C.; Aguilera, J. A.; Ortiz, M.; Mayo-García, R.

    2016-05-01

    Measurements of 161 oscillator strengths arising from highly excited levels of Mo II are presented, 148 of which are obtained for the first time. These results extend the previous ones already published on lower excited levels of Mo II. A laser-induced plasma generated from a fused glass sample prepared from molybdenum oxide with a Mo atomic concentration of 0.1% was used to obtain the presented radiative parameters via laser-induced breakdown spectroscopy. Measurements were carried out with an electron density of (2.5 ± 0.1) · 1017 cm‑3 and an electron temperature of 14 400 ± 200 K as the plasma evolved in air at atmospheric pressure. As a consequence, an optically thin plasma and a local thermodynamic equilibrium environment were then present in the measurements. In order to put on an absolute scale the relative intensities, both the combination of branching fractions with measured lifetimes and the comparison of well-known lines using the plasma temperature were carried out. Also, the new results are compared with previously theoretical and obtained experimental values wherever possible.

  1. Fatigue crack retardation of high strength steel in saltwater

    SciTech Connect

    Tokaji, K.; Ando, Z.; Imai, T.; Kojima, T.

    1983-04-01

    A high strength steel was studied in 3 percent saltwater to investigate the effects of a corrosive environment and sheer thickness on fatigue crack propagation behavior following the application of a single tensile overload. Experiments were carried out under sinusoidally varying loads at a load ratio of 0 and frequency of 10 H /SUB z/ . A single tensile overload was found to cause delayed retardation, and the crack propagation rate at first increased, followed by fairly rapid decrease to a minimum value and then increased gradually to its steady-state value, just as it did in air. The overload affected zone size and the retardation cycles increased with decreasing sheet thickness, just as they did in air. However, the zone size and the cycles were larger in 3 percent saltwater than in air. Since the crack propagation rates through the overload affected zone were not affected by the test environment, the longer retardation cycles in 3 percent saltwater were attributed to an enlargement of the overload affected zone size. The crack propagation behavior following the application of a single tensile overload in 3 percent saltwater was well explained by the crack closure concept.

  2. A lightweight, high strength dexterous manipulator for commercial applications

    NASA Technical Reports Server (NTRS)

    Marzwell, Neville I.; Schena, Bruce M.; Cohan, Steve M.

    1991-01-01

    The concept, design, and features are described of a lightweight, high strength, modular robot manipulator being developed for space and commercial applications. The manipulator has seven fully active degrees of freedom and is fully operational in 1 G. Each of the seven joints incorporates a unique drivetrain design which provides zero backlash operation, is insensitive to wear, and is single fault tolerant to motor or servo amplifier failure. Feedback sensors provide position, velocity, torque, and motor winding temperature information at each joint. This sensing system is also designed to be single fault tolerant. The manipulator consists of five modules (not including gripper). These modules join via simple quick-disconnect couplings and self-mating connectors which allow rapid assembly and/or disassembly for reconfiguration, transport, or servicing. The manipulator is a completely enclosed assembly, with no exposed components or wires. Although the initial prototype will not be space qualified, the design is well suited to meeting space requirements. The control system provides dexterous motion by controlling the endpoint location and arm pose simultaneously. Potential applications are discussed.

  3. Thermal Desorption Analysis of Hydrogen in High Strength Martensitic Steels

    NASA Astrophysics Data System (ADS)

    Enomoto, M.; Hirakami, D.; Tarui, T.

    2012-02-01

    Thermal desorption analyses (TDA) were conducted in high strength martensitic steels containing carbon from 0.33 to 1.0 mass pct, which were charged with hydrogen at 1223 K (950 °C) under hydrogen of one atmospheric pressure and quenched to room temperature. In 0.33C steel, which had the highest M s temperature, only one desorption peak was observed around 373 K (100 °C), whereas two peaks, one at a similar temperature and the other around and above 573 K (300 °C), were observed in the other steels, the height of the second peak increasing with carbon content. In 0.82C steel, both peaks disappeared during exposure at room temperature in 1 week, whereas the peak heights decreased gradually over 2 weeks in specimens electrolytically charged with hydrogen and aged for varying times at room temperature. From computer simulation, by means of the McNabb-Foster theory coupled with theories of carbon segregation, these peaks are likely to be due to trapping of hydrogen in the strain fields and cores of dislocations, and presumably to a lesser extent in prior austenite grain boundaries. The results also indicate that carbon atoms prevent and even expel hydrogen from trapping sites during quenching and aging in these steels.

  4. Polyimide films from vapor deposition: toward high strength, NIF capsules

    SciTech Connect

    Cook, R C; Hsieh, E J; Letts, S A; Roberts, C C; Saculla, M

    1998-10-16

    The focus of recent efforts at LLNL has been to demonstrate that vapor deposition processing is a suitable technique to form polyimide fnms with sufficient strength for current national ignition facility target specifications. Production of polyimide films with controlled stoichiometry was acccomplished by: 1) depositing a novel co-functional monomer and 2) matching the vapor pressure of each monomer in PMDA/ODA co-depositions. The sublimation and deposition rate for the monomers was determined over a range of temperatures. Polyimide films with thicknesses up to 30 p.m were fabricated. Composition, structure and strength were assessed using FTIR, SEM and biaxial burst testing. The best films had a tensile strength of approximately 100 MPa. A qualitative relationship between the stoichiometry and tensile strength of the film was demonstrated. Thin films ({approximately}3.5 {micro}m) were typically smooth with an rms of 1.5 nm.

  5. Silphenylene elastomers have high thermal stability and tensile strength

    NASA Technical Reports Server (NTRS)

    1969-01-01

    Two polymeric silphenylene ethers, when cured by reactions with ethyl silicates and metal salts at room temperature, form elastomers having excellent thermal stability and tensile properties. The highest tensile strength obtained in a reinforced elastomer was 2800 psi.

  6. Modification of the Stress-Strain Curve for High-Strength Line Pipe Steel

    NASA Astrophysics Data System (ADS)

    Jonsson, Katherine

    2013-01-01

    This thesis presents work performed to improve the work hardening behaviour of an X80 microalloyed steel through various Interrupted Thermal Treatments (ITT). The aim of this work was to determine the relationships between thermal history, microstructure and mechanical properties through both qualitative and quantitative measures. Prior to the ITT experiments, a continuous cooling transformation (CCT) diagram was constructed under no-strain conditions to identify the transformation temperatures and products that are achievable in X80 steel. The thermal treatments were applied using a Gleeble thermal-mechanical simulator to generate a variety of microstructures in various fractions and morphologies. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to investigate and quantify the microstructures in terms of phase fraction and grain size. The ITT experiments successfully generated microstructures comprised of ferrite, bainitic ferrite, martensite and martensite-austenite (M-A) without the addition of strain. The effect of cooling rates, interrupt temperature, re-heat temperature and hold times were investigated and the mechanical performance was correlated with the quantified microstructures. Although the ITT experiments did not improve the strength relative to a continuously cooled sample, the work hardening coefficient was increased as a result of the interrupted thermal treatments.

  7. High-strength cellular ceramic composites with 3D microarchitecture

    PubMed Central

    Bauer, Jens; Hengsbach, Stefan; Tesari, Iwiza; Schwaiger, Ruth; Kraft, Oliver

    2014-01-01

    To enhance the strength-to-weight ratio of a material, one may try to either improve the strength or lower the density, or both. The lightest solid materials have a density in the range of 1,000 kg/m3; only cellular materials, such as technical foams, can reach considerably lower values. However, compared with corresponding bulk materials, their specific strength generally is significantly lower. Cellular topologies may be divided into bending- and stretching-dominated ones. Technical foams are structured randomly and behave in a bending-dominated way, which is less weight efficient, with respect to strength, than stretching-dominated behavior, such as in regular braced frameworks. Cancellous bone and other natural cellular solids have an optimized architecture. Their basic material is structured hierarchically and consists of nanometer-size elements, providing a benefit from size effects in the material strength. Designing cellular materials with a specific microarchitecture would allow one to exploit the structural advantages of stretching-dominated constructions as well as size-dependent strengthening effects. In this paper, we demonstrate that such materials may be fabricated. Applying 3D laser lithography, we produced and characterized micro-truss and -shell structures made from alumina–polymer composite. Size-dependent strengthening of alumina shells has been observed, particularly when applied with a characteristic thickness below 100 nm. The presented artificial cellular materials reach compressive strengths up to 280 MPa with densities well below 1,000 kg/m3. PMID:24550268

  8. The mechanical properties and microstructures of vanadium bearing high strength dual phase steels processed with continuous galvanizing line simulations

    NASA Astrophysics Data System (ADS)

    Gong, Yu

    For galvanized or galvannealed steels to be commercially successful, they must exhibit several attributes: (i) easy and inexpensive processing in the hot mill, cold mill and on the coating line, (ii) high strength with good formability and spot weldability, and (iii) good corrosion resistance. At the beginning of this thesis, compositions with a common base but containing various additions of V or Nb with or without high N were designed and subjected to Gleeble simulations of different galvanizing(GI), galvannealing(GA) and supercooling processing. The results revealed the phase balance was strongly influenced by the different microalloying additions, while the strengths of each phase were somewhat less affected. Our research revealed that the amount of austenite formed during intercritical annealing can be strongly influenced by the annealing temperature and the pre-annealing conditions of the hot band (coiling temperature) and cold band (% cold reduction). In the late part of this thesis, the base composition was a low carbon steel which would exhibit good spot weldability. To this steel were added two levels of Cr and Mo for strengthening the ferrite and increasing the hardenability of intercritically formed austenite. Also, these steels were produced with and without the addition of vanadium in an effort to further increase the strength. Since earlier studies revealed a relationship between the nature of the starting cold rolled microstructure and the response to CGL processing, the variables of hot band coiling temperature and level of cold reduction prior to annealing were also studied. Finally, in an effort to increase strength and ductility of both the final sheet (general formability) and the sheared edges of cold punched holes (local formability), a new thermal path was developed that replaced the conventional GI ferrite-martensite microstructure with a new ferrite-martensite-tempered martensite and retained austenite microstructure. The new

  9. Characteristics of strength and plasticity of tungsten and tungsten-base alloys I. Mechanical properties

    SciTech Connect

    Bukhanovskii, V.V.; Golovin, S.A.; Kharchenko, V.K.; Kravchenko, V.S.; Nikol'skii, V.N.; Ol'shanskii, A.B.

    1986-01-01

    The authors establish the temperature relationship of the strength and plastic properties of tungsten and tungsten-base alloys taking into consideration the statistical parameters of the spread caused by structural and technical factors and a quantitative determination of the influence in tension of dispersion hardening of tungsten with refractory particles of hafnium and yttrium oxides. The observed dip in plasticity in the dispersion-hardened tungsten alloys does not contradict the mechanism of high temperature embrittlement of commercially pure tungsten.

  10. Calibration of the high-pressure cohesive strength meter (CSM)

    NASA Astrophysics Data System (ADS)

    Vardy, S.; Saunders, J. E.; Tolhurst, T. J.; Davies, P. A.; Paterson, D. M.

    2007-05-01

    Coastal erosion is an immense economic and social problem that has been receiving increased attention in recent years. A number of devices have been developed to determine the sediment stability in coastal areas: laboratory and field flumes; a range of different erosion devices; shear vanes and fall cone penetrometers. The cohesive strength meter (CSM) erosion device was developed to determine in situ the temporal and spatial variations in the erosion threshold of muddy intertidal sediments. Technological developments have enabled considerable improvements to be made to the original design over the last 15 years. This paper describes modifications to the CSM system that extend the range of eroding pressures the device can generate, to enable measurements to be made on very stable and consolidated sediments such as saltmarshes. A recalibration of the modified device found inconsistencies in the calibration for CSM devices presently in use, therefore a completely new calibration method is presented. This calibrates the CSM jet pressure to the pressure on the surface sediment (henceforth termed the "stagnation pressure"). The stagnation pressure when erosion is detected is assumed to be a relative (but not absolute) measure of the erosion threshold. The application of the device using the new calibration under laboratory conditions on muddy sediment is also presented. The following calibration equations were generated for the individual CSM models, where y=stagnation pressure at the sediment surface (N m -2) and x=jet exit pressure (kPa): Mark IV (high pressure): y=22.652 x; Mark IV (prototype): y=8.528 x; and Mark III: y=15.844 x.

  11. Precipitation hardening austenitic superalloys

    DOEpatents

    Korenko, Michael K.

    1985-01-01

    Precipitation hardening, austenitic type superalloys are described. These alloys contain 0.5 to 1.5 weight percent silicon in combination with about 0.05 to 0.5 weight percent of a post irradiation ductility enhancing agent selected from the group of hafnium, yttrium, lanthanum and scandium, alone or in combination with each other. In addition, when hafnium or yttrium are selected, reductions in irradiation induced swelling have been noted.

  12. Highly controllable and green reduction of graphene oxide to flexible graphene film with high strength

    SciTech Connect

    Wan, Wubo; Zhao, Zongbin; Hu, Han; Gogotsi, Yury; Qiu, Jieshan

    2013-11-15

    Graphical abstract: Highly controllable and green reduction of GO to chemical converted graphene (CCG) was achieved with sodium citrate as a facile reductant. Self-assembly of the as-made CCG sheets results in a flexible CCG film, of which the tensile strength strongly depends on the deoxygenation degree of graphene sheets. - Highlights: • Graphene was synthesized by an effective and environmentally friendly approach. • We introduced a facile X-ray diffraction analysis method to investigate the reduction process from graphene oxide to graphene. • Flexible graphene films were prepared by self-assembly of the graphene sheets. • The strength of the graphene films depends on the reduction degree of graphene. - Abstract: Graphene film with high strength was fabricated by the assembly of graphene sheets derived from graphene oxide (GO) in an effective and environmentally friendly approach. Highly controllable reduction of GO to chemical converted graphene (CCG) was achieved with sodium citrate as a facile reductant, in which the reduction process was monitored by XRD analysis and UV–vis absorption spectra. Self-assembly of the as-made CCG sheets results in a flexible CCG film. This method may open an avenue to the easy and scalable preparation of graphene film with high strength which has promising potentials in many fields where strong, flexible and electrically conductive films are highly demanded.

  13. Nuclear effects hardened shelters

    NASA Astrophysics Data System (ADS)

    Lindke, Paul

    1990-11-01

    The Houston Fearless 76 Government Projects Group has been actively engaged for more than twenty-five years as a sub-contractor and currently as a prime contractor in the design, manufacture, repair and logistics support of custom mobile ground stations and their equipment accommodations. Other associated products include environmental control units (ECU's), mobilizers for shelters and a variety of mobile power generation units (MPU's). Since 1984, Houston Fearless 76 has designed and manufactured four 8' x 8' x 22' nuclear hardened mobile shelters. These shelters were designed to contain electronic data processing/reduction equipment. One shelter is currently being operated by the Air Force as a Defense Intelligence Agency (DIA) approved and certified Special Corrpartmented Information Facility (SCIF). During the development and manufacturing process of the shelters, we received continual technical assistance and design concept evaluations from Science Applications International Corporation (SAIC) Operations Analysis and Logistics Engineering Division and the Nondestructive Inspection Lab at McClellan AFB. SAIC was originally employed by the Air Force to design the nuclear hardening specifications applied to these shelters. The specific levels of hardening to which the shelters were designed are classified and will not be mentioned during this presentation.

  14. Microstructure Evolution and Hardness of an Ultra-High Strength Cu-Ni-Si Alloy During Thermo-mechanical Processing

    NASA Astrophysics Data System (ADS)

    Lei, Q.; Li, Z.; Hu, W. P.; Liu, Y.; Meng, C. L.; Derby, B.; Zhang, W.

    2016-07-01

    Microstructure evolution and hardness changes of an ultra-high strength Cu-Ni-Si alloy during thermo-mechanical processing have been investigated. For hot-compressive deformation specimens, dynamic recrystallization preferentially appeared on deformation bands. As deformation temperature increased from 750 to 900 °C, elongated grains with the Cubic texture {001} <100> were substituted by recrystallized grains with Copper texture {112} <111>. For the samples having undergone cold rolling followed by annealing, static recrystallization preferentially occurred in the deformation bands, and then complete recrystallization occurred. Goss, Cubic, and Brass textures remained after annealing at 600 and 700 °C for 1 h; R texture {111} <211> and recrystallization texture {001} <100> were formed in samples annealed at 800 and 900 °C for 1 h, respectively. For samples processed under multi-directional forging at cryogenic temperature, the hardness was increased as a result of work hardening and grain refinement strengthening. These were attributed to the formation of equiaxed sub-grain structures and a high dislocation density.

  15. Microstructure Evolution and Hardness of an Ultra-High Strength Cu-Ni-Si Alloy During Thermo-mechanical Processing

    NASA Astrophysics Data System (ADS)

    Lei, Q.; Li, Z.; Hu, W. P.; Liu, Y.; Meng, C. L.; Derby, B.; Zhang, W.

    2016-05-01

    Microstructure evolution and hardness changes of an ultra-high strength Cu-Ni-Si alloy during thermo-mechanical processing have been investigated. For hot-compressive deformation specimens, dynamic recrystallization preferentially appeared on deformation bands. As deformation temperature increased from 750 to 900 °C, elongated grains with the Cubic texture {001} <100> were substituted by recrystallized grains with Copper texture {112} <111>. For the samples having undergone cold rolling followed by annealing, static recrystallization preferentially occurred in the deformation bands, and then complete recrystallization occurred. Goss, Cubic, and Brass textures remained after annealing at 600 and 700 °C for 1 h; R texture {111} <211> and recrystallization texture {001} <100> were formed in samples annealed at 800 and 900 °C for 1 h, respectively. For samples processed under multi-directional forging at cryogenic temperature, the hardness was increased as a result of work hardening and grain refinement strengthening. These were attributed to the formation of equiaxed sub-grain structures and a high dislocation density.

  16. Geckolike high shear strength by carbon nanotube fiber adhesives

    NASA Astrophysics Data System (ADS)

    Maeno, Y.; Nakayama, Y.

    2009-01-01

    Carbon nanotube adhesives can adhere strongly to surfaces as a gecko does. The number of carbon nanotube layers is an important determinant of the contact area for adhesion. Balancing the catalyst ratio and buffer layer used for chemical vapor deposition processing controls the number of carbon nanotube layers and their distribution. The features of carbon nanotubes determine the shear strength of adhesion. Carbon nanotubes with a broad distribution of layers exhibit enhanced shear strength with equivalent adhesive capability to that of a natural Tokay Gecko (Gekko gecko)

  17. TRP 9904 - Constitutive Behavior of High Strength Multiphase Sheel Steel Under High Strain Rate Deformation

    SciTech Connect

    David Matlock; John Speer

    2005-03-31

    The focus of the research project was to systematically assess the strain rate dependence of strengthening mechanisms in new advanced high strength sheet steels. Data were obtained on specially designed and produced Duel Phase and TRIP steels and compared to the properties of automotive steels currently in use.

  18. THE SMALL HIGH SCHOOL--ITS STRENGTH AND LIMITATIONS.

    ERIC Educational Resources Information Center

    BOHRSON, RALPH G.

    THE CONTROVERSY REGARDING THE PROGRAM EFFECTIVENESS OF SMALL SCHOOLS HAS BEEN BASED ON NINE INVALID ASSUMPTIONS REGARDING THE NUMBER OF STUDENTS INVOLVED, PROBLEMS OF TEACHING, PROGRAM QUALITY AND TEACHING, SCHOOL REDISTRICTING, EDUCATIONAL FINANCE, CURRICULUM, LEADERSHIP ROLE, INHERENT STRENGTHS, AND QUALITY AS A FUNCTION OF NUMBERS. THE MAJOR…

  19. Growing the Seeds of Strength in High Risk Urban Neighborhoods.

    ERIC Educational Resources Information Center

    Saegert, Susan

    The lives of poor minority city residents demonstrate the diversity, multiple potentials, and vulnerability to external structures. In spite of the stereotypes of failure and the very real problems of the urban poor, there are many strengths among the so-called urban underclass and there are aspects of life that are successful and productive. In…

  20. High-pressure reactions and shear strength of serpentinized dunite.

    PubMed

    Sclar, C B; Carrison, L C; Rooney, T P; Riecker, R E

    1966-09-01

    The recently reported Pronounced decrease in shear strength of serpentine-bearing rocks at 30 to 40 kilobars in the temperature range 300 degrees to 520 degrees C may be attributed to the transformation of serpentine to a Pressure-dependent, 10-angstrom,2: 1 layer silicate plus brucite and periclase. This reaction increases density by about 8.5 percent. PMID:17754251

  1. Processing, Microstructures and Properties of a Dual Phase Precipitation-Hardening PM Stainless Steel

    NASA Astrophysics Data System (ADS)

    Schade, Christopher

    To improve the mechanical properties of PM stainless steels in comparison with their wrought counterparts, a PM stainless steel alloy was developed which combines a dual-phase microstructure with precipitation-hardening. The use of a mixed microstructure of martensite and ferrite results in an alloy with a combination of the optimum properties of each phase, namely strength and ductility. The use of precipitation hardening via the addition of copper results in additional strength and hardness. A range of compositions was studied in combination with various sintering conditions to determine the optimal thermal processing to achieve the desired microstructure. The microstructure could be varied from predominately ferrite to one containing a high percentage of martensite by additions of copper and a variation of the sintering temperature before rapid cooling. Mechanical properties (transverse rupture strength (TRS), yield strength, tensile strength, ductility and impact toughness) were measured as a function of the v/o ferrite in the microstructure. A dual phase alloy with the optimal combination of properties served as the base for introducing precipitation hardening. Copper was added to the base alloy at various levels and its effect on the microstructure and mechanical properties was quantified. Processing at various sintering temperatures led to a range of microstructures; dilatometry was used utilized to monitor and understand the transformations and the formation of the two phases. The aging process was studied as a function of temperature and time by measuring TRS, yield strength, tensile strength, ductility, impact toughness and apparent hardness. It was determined that optimum aging was achieved at 538°C for 1h. Aging at slightly lower temperatures led to the formation of carbides, which contributed to reduced hardness and tensile strength. As expected, at the peak aging temperature, an increase in yield strength and ultimate tensile strength as well as

  2. In Situ Nanoindentation Studies on Detwinning and Work Hardening in Nanotwinned Monolithic Metals

    DOE PAGESBeta

    Liu, Y.; Li, N.; Bufford, D.; Lee, J. H.; Wang, J.; Wang, H.; Zhang, X.

    2015-07-14

    Certain nanotwinned (nt) metals have rare combinations of high mechanical strength and ductility. Here, we review recent in situ nanoindentation studies (using transmission electron microscopes) on the deformation mechanisms of nt face-centered cubic metals including Cu, Ni, and Al with a wide range of stacking fault energy (SFE). Moreover, in nt Cu with low-to-intermediate SFE, detwinning (accompanied by rapid twin boundary migration) occurs at ultralow stress. In Ni with relatively high SFE, coherent {111} twin boundaries lead to substantial work hardening. Twinned Al has abundant {112} incoherent twin boundaries, which induce significant work-hardening capability and plasticity in Al. Finally, twinmore » boundaries in Al also migrate but at very high stresses. Furthermore, molecular dynamics simulations reveal the influence of SFE on deformation mechanisms in twinned metals.« less

  3. In Situ Nanoindentation Studies on Detwinning and Work Hardening in Nanotwinned Monolithic Metals

    NASA Astrophysics Data System (ADS)

    Liu, Y.; Li, N.; Bufford, D.; Lee, J. H.; Wang, J.; Wang, H.; Zhang, X.

    2016-01-01

    Certain nanotwinned (nt) metals have rare combinations of high mechanical strength and ductility. In this article, we review recent in situ nanoindentation studies (using transmission electron microscopes) on the deformation mechanisms of nt face-centered cubic metals including Cu, Ni, and Al with a wide range of stacking fault energy (SFE). In nt Cu with low-to-intermediate SFE, detwinning (accompanied by rapid twin boundary migration) occurs at ultralow stress. In Ni with relatively high SFE, coherent {111} twin boundaries lead to substantial work hardening. Twinned Al has abundant {112} incoherent twin boundaries, which induce significant work-hardening capability and plasticity in Al. Twin boundaries in Al also migrate but at very high stresses. Furthermore, molecular dynamics simulations reveal the influence of SFE on deformation mechanisms in twinned metals.

  4. In Situ Nanoindentation Studies on Detwinning and Work Hardening in Nanotwinned Monolithic Metals

    SciTech Connect

    Liu, Y.; Li, N.; Bufford, D.; Lee, J. H.; Wang, J.; Wang, H.; Zhang, X.

    2015-07-14

    Certain nanotwinned (nt) metals have rare combinations of high mechanical strength and ductility. Here, we review recent in situ nanoindentation studies (using transmission electron microscopes) on the deformation mechanisms of nt face-centered cubic metals including Cu, Ni, and Al with a wide range of stacking fault energy (SFE). Moreover, in nt Cu with low-to-intermediate SFE, detwinning (accompanied by rapid twin boundary migration) occurs at ultralow stress. In Ni with relatively high SFE, coherent {111} twin boundaries lead to substantial work hardening. Twinned Al has abundant {112} incoherent twin boundaries, which induce significant work-hardening capability and plasticity in Al. Finally, twin boundaries in Al also migrate but at very high stresses. Furthermore, molecular dynamics simulations reveal the influence of SFE on deformation mechanisms in twinned metals.

  5. Obtaining metal-based composites with hardening by titanium diboride nanoparticles

    NASA Astrophysics Data System (ADS)

    Bondar', M. P.; Karpov, E. V.

    2014-01-01

    The mechanism of obtaining high-strength mesocomposite materials with a cellular microstructure is studied. It is shown that the formation of the mesocomposite microstructure is determined by the method of pressing characterized by high strains and strain rates, and also by the mesocomposite composition; the high-plasticity matrix and nondeformable particles of the hardening phase, which are not bonded to the mesocomposite matrix, assist in the process of self-organization, i.e., formation of a cellular microstructure. The set of mesocomposite properties is studied to understand the general laws of mesocomposite formation and optimize the composition. A composite with an optimal composition is obtained, which retains high electrical conductivity of copper and sufficiently high plasticity necessary for its effective application; its strength is greater than the base strength by an order of magnitude; moreover, its strength and wear resistance are much higher than those of dispersion-hardened alloys obtained by the method of internal oxidation. The results obtained can be used for creating new composite materials.

  6. High strength-high conductivity Cu--Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, John D.; Spitzig, William A.; Gibson, Edwin D.; Anderson, Iver E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an "in-situ" Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite.

  7. High strength-high conductivity Cu-Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, J.D.; Spitzig, W.A.; Gibson, E.D.; Anderson, I.E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an ''in-situ'' Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite. 5 figures.

  8. Modeling of Irradiation Hardening of Polycrystalline Materials

    SciTech Connect

    Li, Dongsheng; Zbib, Hussein M.; Garmestani, Hamid; Sun, Xin; Khaleel, Mohammad A.

    2011-09-14

    High energy particle irradiation of structural polycrystalline materials usually produces irradiation hardening and embrittlement. The development of predict capability for the influence of irradiation on mechanical behavior is very important in materials design for next generation reactors. In this work a multiscale approach was implemented to predict irradiation hardening of body centered cubic (bcc) alpha-iron. The effect of defect density, texture and grain boundary was investigated. In the microscale, dislocation dynamics models were used to predict the critical resolved shear stress from the evolution of local dislocation and defects. In the macroscale, a viscoplastic self-consistent model was applied to predict the irradiation hardening in samples with changes in texture and grain boundary. This multiscale modeling can guide performance evaluation of structural materials used in next generation nuclear reactors.

  9. Deformation in metals after low temperature irradiation: Part II - Irradiation hardening, strain hardening, and stress ratios

    SciTech Connect

    Byun, Thak Sang; Li, Meimei

    2008-03-01

    Effects of irradiation at temperatures 200oC on tensile stress parameters are analyzed for dozens of bcc, fcc, and hcp pure metals and alloys, focusing on irradiation hardening, strain hardening, and relationships between the true stress parameters. Similar irradiation-hardening rates are observed for all the metals irrespective of crystal type; typically, the irradiation-hardening rates are large, in the range 100 - 1000 GPa/dpa, at the lowest dose of <0.0001 dpa and decrease with dose to a few tens of MPa/dpa or less at about 10 dpa. However, average irradiation-hardening rates over the dose range of 0 dpa − (the dose to plastic instability at yield) are considerably lower for stainless steels due to their high uniform ductility. It is shown that whereas low temperature irradiation increases the yield stress, it does not significantly change the strain-hardening rate of metallic materials; it decreases the fracture stress only when non-ductile failure occurs. Such dose independence in strain hardening behavior results in strong linear relationships between the true stress parameters. Average ratios of plastic instability stress to unirradiated yield stress are about 1.4, 3.9, and 1.3 for bcc metals (and precipitation hardened IN718 alloy), annealed fcc metals (and pure Zr), and Zr-4 alloy, respectively. Ratios of fracture stress to plastic instability stress are calculated to be 2.2, 1.7, and 2.1, respectively. Comparison of these values confirms that the annealed fcc metals and other soft metals have larger uniform ductility but smaller necking ductility when compared to other materials.

  10. Radiation-Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Patrick, Marshall C.; Johnson, Michael; Cressler, John D.

    2008-01-01

    This conference poster explores NASA's Radiation-Hardened Electronics for Space Environments project. This project aims to advance the state of the art in high performance, radiation-hardened electronics that enable the long-term, reliable operation of a spacecraft in extreme radiation and temperature of space and the lunar surface.

  11. Radiation-Hardened Electronics for the Space Environment

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.

    2007-01-01

    RHESE covers a broad range of technology areas and products. - Radiation Hardened Electronics - High Performance Processing - Reconfigurable Computing - Radiation Environmental Effects Modeling - Low Temperature Radiation Hardened Electronics. RHESE has aligned with currently defined customer needs. RHESE is leveraging/advancing SOA space electronics, not duplicating. - Awareness of radiation-related activities through out government and industry allow advancement rather than duplication of capabilities.

  12. Modelling and simulation of the influence of forming processes on the structural behavior of high strength steels

    SciTech Connect

    Gelin, J.C.; Thibaud, S.; Boudeau, N.

    2005-08-05

    The paper first describes experiments and modeling concerning the identification of material behavior for high strength steels with phase transformations associated to plastic deformation. The experiments consist of tensile and bulging tests carried out on 316L stainless steels and TRIP 700 steels used in automotive industry. These experiments have permitted to determine the hardening curves of such materials vs. the martensite volume fraction associated to plastic deformation. It has been demonstrated that the stress triaxiality has a major role in the martenstic transformation and a model is proposed to define the flow stress vs. effective strain accounting planar anisotropy and variation of martenstic volume fraction. Then a plasticity model has been proposed in an anisotropic form and the related flow rules have been defined. The resulting model has been implemented in different finite elements software, and applied in numerical simulations of stamping and hydroforming of typical components to prove the effects of forming processes on the resulting properties of the components. Finally, the structural behavior of the resulting components is investigated and the effects of forming processes on the resulting structural behaviour are analyzed. Two cases are presented, one concerns the deep drawing of a cylindrical cup and the other concerns the stamping of a closed U channel used as a structural part for crash frames. Is has been clearly proved that the variation of martensite volume fraction arising during processing has a strong influence on the resulting behaviour of the parts considering springback and crash resistance.

  13. Cyclic Strain Resistance, Stress Response, Fatigue Life, and Fracture Behavior of High Strength Low Alloy Steel 300 M

    NASA Astrophysics Data System (ADS)

    Manigandan, K.; Srivatsan, T. S.; Tammana, Deepthi; Poorgangi, Behrang; Vasudevan, Vijay K.

    2014-05-01

    The focus of this technical manuscript is a record of the specific role of microstructure and test specimen orientation on cyclic stress response, cyclic strain resistance, and cyclic stress versus strain response, deformation and fracture behavior of alloy steel 300 M. The cyclic strain amplitude-controlled fatigue properties of this ultra-high strength alloy steel revealed a linear trend for the variation of log elastic strain amplitude with log reversals-to-failure, and log plastic strain amplitude with log reversals-to-failure for both longitudinal and transverse orientations. Test specimens of the longitudinal orientation showed only a marginal improvement over the transverse orientation at equivalent values of plastic strain amplitude. Cyclic stress response revealed a combination of initial hardening for the first few cycles followed by gradual softening for a large portion of fatigue life before culminating in rapid softening prior to catastrophic failure by fracture. Fracture characteristics of test specimens of this alloy steel were different at both the macroscopic and fine microscopic levels over the entire range of cyclic strain amplitudes examined. Both macroscopic and fine microscopic observations revealed fracture to be a combination of both brittle and ductile mechanisms. The underlying mechanisms governing stress response, deformation characteristics, fatigue life, and final fracture behavior are presented and discussed in light of the competing and mutually interactive influences of test specimen orientation, intrinsic microstructural effects, deformation characteristics of the microstructural constituents, cyclic strain amplitude, and response stress.

  14. Influence of original microstructure on the transformation behavior and mechanical properties of ultra-high-strength TRIP-aided steel

    NASA Astrophysics Data System (ADS)

    Yin, Hong-xiang; Zhao, Ai-min; Zhao, Zheng-zhi; Li, Xiao; Li, Shuang-jiao; Hu, Han-jiang; Xia, Wei-guang

    2015-03-01

    The transformation behavior and tensile properties of an ultra-high-strength transformation-induced plasticity (TRIP) steel (0.2C-2.0Si-1.8Mn) were investigated by different heat treatments for automobile applications. The results show that F-TRIP steel, a traditional TRIP steel containing as-cold-rolled ferrite and pearlite as the original microstructure, consists of equiaxed grains of intercritical ferrite surrounded by discrete particles of M/RA and B. In contrast, M-TRIP steel, a modified TRIP-aided steel with martensite as the original microstructure, containing full martensite as the original microstructure is comprised of lath-shaped grains of ferrite separated by lath-shaped martensite/retained austenite and bainite. Most of the austenite in F-TRIP steel is granular, while the austenite in M-TRIP steel is lath-shaped. The volume fraction of the retained austenite as well as its carbon content is lower in F-TRIP steel than in M-TRIP steel, and austenite grains in M-TRIP steel are much finer than those in F-TRIP steel. Therefore, M-TRIP steel was concluded to have a higher austenite stability, resulting in a lower transformation rate and consequently contributing to a higher elongation compared to F-TRIP steel. Work hardening behavior is also discussed for both types of steel.

  15. Radiation Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Frazier, Donald O.; Patrick, Marshall C.; Watson, Michael D.; Johnson, Michael A.; Cressler, John D.; Kolawa, Elizabeth A.

    2007-01-01

    Radiation Environmental Modeling is crucial to proper predictive modeling and electronic response to the radiation environment. When compared to on-orbit data, CREME96 has been shown to be inaccurate in predicting the radiation environment. The NEDD bases much of its radiation environment data on CREME96 output. Close coordination and partnership with DoD radiation-hardened efforts will result in leveraged - not duplicated or independently developed - technology capabilities of: a) Radiation-hardened, reconfigurable FPGA-based electronics; and b) High Performance Processors (NOT duplication or independent development).

  16. High breakdown-strength composites from liquid silicone rubbers

    NASA Astrophysics Data System (ADS)

    Vudayagiri, Sindhu; Zakaria, Shamsul; Yu, Liyun; Sager Hassouneh, Suzan; Benslimane, Mohamed; Ladegaard Skov, Anne

    2014-10-01

    In this paper we investigate the performance of liquid silicone rubbers (LSRs) as dielectric elastomer transducers. Commonly used silicones in this application include room-temperature vulcanisable (RTV) silicone elastomers and composites thereof. Pure LSRs and their composites with commercially available fillers (an anatase TiO2, a core-shell TiO2-SiO2 and a CaCu3Ti4O12 filler) are evaluated with respect to dielectric permittivity, elasticity (Young’s modulus) and electrical breakdown strength. Film formation properties are also evaluated. The best-performing formulations are those with anatase TiO2 nanoparticles, where the highest relative dielectric permittivity of 5.6 is obtained, and with STX801, a core-shell morphology TiO2-SiO2 filler from Evonik, where the highest breakdown strength of 173 V μm-1 is obtained.

  17. Imploding Liner Material Strength Measurements at High-Strain and High Strain Rate

    SciTech Connect

    Bartsch, R.R.; Lee, H.; Holtkamp, D.; Wright, B.; Stokes, J.; Morgan, D.; Anderson, W.; Broste, W.

    1998-10-18

    Imploding, cylindrical liners provide a unique, shockless means of simultaneously accessing high strain and high-strain-rate for measurement of strength of materials in plastic flow. The radial convergence in the liner geometry results in the liner thickening as the circumference becomes smaller. Strains of up to {approximately}1.25 and strain rates of up to {approximately}10{sup 6} sec{sup -1} can be readily achieved in a material sample placed inside of an aluminum driver liner, using the Pegasus II capacitor bank. This provides yield strength data at conditions where none presently exists. The heating from work done against the yield strength is measured with multichannel pyrometry from infrared radiation emitted by the material sample. The temperature data as a function of liner position are unfolded to give the yield strength along the strain, strain-rate trajectory. Proper design of the liner and sample configuration ensures that the current diffused into the sample adds negligible heating. An important issue, in this type of temperature measurement, is shielding of the pickup optics from other sources of radiation. At strains greater than those achievable on Pegasus, e.g. the LANL Atlas facility, some materials may be heated all the way to melt by this process. Recent data on 6061-T6 Aluminum will be compared with an existing model for strain and strain-rate heating. The liner configuration and pyrometry diagnostic will also be discussed.

  18. Practical aspects of systems hardening

    SciTech Connect

    Shepherd, W.J.

    1989-01-01

    Applications of hardening technology in a practical system require a balance between the factors governing affordability, producibility, and survivability of the finished design. Without careful consideration of the top-level system operating constraints, a design engineer may find himself with a survivable but overweight, unproductive, expensive design. This paper explores some lessons learned in applying hardening techniques to several laser communications programs and is intended as an introductory guide to novice designers faced with the task of hardening a space system.

  19. Three-step aging to obtain high strength and corrosion resistance in Al-Zn-Mg-Cu alloys

    SciTech Connect

    Brown, M.H.

    1984-10-16

    A three-step thermal aging method for improving the strength and corrosion resistance of an article comprising a solution heat treated aluminum alloy containing zinc, magnesium, copper and at least one element selected from the group consisting of chromium, manganese and zirconium. The article is precipitation hardened at about 175/sup 0/ to 325/sup 0/ F., heat treated for from several minutes to a few hours at a temperature of about 360/sup 0/ to 390/sup 0/ F. and again precipitation hardened at about 175/sup 0/ to 325/sup 0/ F. In a preferred embodiment the article treated comprises aluminum alloy 7075 in the T6 condition. The method of the invention is easier to control and is suitable for treating articles of greater thickness than other comparable methods.

  20. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  1. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, John E.

    1998-01-01

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0-20Fe, 10-30Cr, 2-12Mo, 6 max. Nb, 0.05-3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01-0.08C, less than 0.2N, 0.1 max. 0, bal. Ni.

  2. Simple processing method for high-strength silicon carbide

    NASA Technical Reports Server (NTRS)

    Hurst, Janet B.; Dutta, Sunil

    1987-01-01

    Silicon carbide test bars were made by a simple wet-processing technique. The pressure casting method used the same equipment as conventional dry-pressing, but with a modified die. This casting technique was employed in order to produce test bars with improved strength and smaller fracture flaws than produced by dry-pressing. This was accomplished by eliminating pore clusters which were present in dry-pressed specimens and identified as a common source of failure in SiC MOR test bars.

  3. Stress corrosion in high-strength aluminum alloys

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1980-01-01

    Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

  4. High Strength and Wear Resistant Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    In this paper, a new high strength and wear resistant aluminum cast alloy invented by NASA-MSFC for high temperature applications will be presented. Developed to meet U.S. automotive legislation requiring low-exhaust emission, the novel NASA 398 aluminum-silicon alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (500 F-800 F), enabling new pistons to utilize less material, which can lead to reducing part weight and cost as well as improving performance. NASA 398 alloy also offers greater wear resistance, surface hardness, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys for several commercial and automotive applications. The new alloy can be produced economically using permanent steel molds from conventional gravity casting or sand casting. The technology was developed to stimulate the development of commercial aluminum casting products from NASA-developed technology by offering companies the opportunity to license this technology.

  5. Commercialization of NASA's High Strength Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    In this paper, the commercialization of a new high strength cast aluminum alloy, invented by NASA-Marshall Space Flight Center, for high temperature applications will be presented. Originally developed to meet U.S. automotive legislation requiring low- exhaust emission, the novel NASA aluminum alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (450 F-750 F), which can lead to reducing part weight and cost as well as improving performance for automotive engine applications. It is an ideal low cost material for cast components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. NASA alloy also offers greater wear resistance, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys, and the new alloy can be produced economically from sand, permanent mold and investment casting. Since 2001, this technology was licensed to several companies for automotive and marine internal combustion engines applications.

  6. High Shear Deformation to Produce High Strength and Energy Absorption in Mg Alloys

    SciTech Connect

    Joshi, Vineet V.; Jana, Saumyadeep; Li, Dongsheng; Garmestani, Hamid; Nyberg, Eric A.; Lavender, Curt A.

    2014-02-01

    Magnesium alloys have the potential to reduce the mass of transportation systems however to fully realize the benefits it must be usable in more applications including those that require higher strength and ductility. It has been known that fine grain size in Mg alloys leads to high strength and ductility. However, the challenge is how to achieve this optimal microstructure in a cost effective way. This work has shown that by using optimized high shear deformation and second phase particles of Mg2Si and MgxZnZry the energy absorption of the extrusions can exceed that of AA6061. The extrusion process under development described in this presentation appears to be scalable and cost effective. In addition to process development a novel modeling approach to understand the roles of strain and state-of-strain on particle fracture and grain size control has been developed

  7. Development of high toughness, high strength aluminide-bonded carbide ceramics

    SciTech Connect

    Becher, P.F.; Plucknett, K.P.; Tiegs, T.N.

    1997-04-01

    Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

  8. ETV Program Report: Big Fish Septage and High Strength Waste Water Treatment System

    EPA Science Inventory

    Verification testing of the Big Fish Environmental Septage and High Strength Wastewater Processing System for treatment of high-strength wastewater was conducted at the Big Fish facility in Charlevoix, Michigan. Testing was conducted over a 13-month period to address different c...

  9. Study to determine and analyze the strength of high modulus glass in epoxy-matrix composites

    NASA Technical Reports Server (NTRS)

    Bacon, J. F.

    1974-01-01

    Glass composition research was conducted to produce a high modulus, high strength beryllium-free glass fiber. This program was built on the previous research for developing high modulus, high strength glass fibers which had a 5 weight percent beryllia content. The fibers resulting from the composition program were then used to produce fiber reinforced-epoxy resin composites which were compared with composites reinforced by commercial high modulus glass fibers, Thornel S graphite fiber, and hybrids where the external quarters were reinforced with Thornel S graphite fiber and the interior half with glass fiber as well as the reverse hybrid. The composites were given tensile strength, compressive strength, short-beam shear strength, creep and fatigue tests. Comments are included on the significance of the test data.

  10. Modelling of the effect of precipitates on work-hardening, ductility and impact behaviour of ferritic-martensitic Cr steels

    NASA Astrophysics Data System (ADS)

    Preininger, D.

    2002-12-01

    The effect of precipitates on work-hardening, tensile ductility and impact behaviour of carbon and high nitrogen martensitic 7-12Cr as well as particle strengthened ODS-(9-13)Cr steels have been analysed by models. A minimum of work-hardening and uniform strain generally appears around 600 °C at onset of dislocation recovery. Pronounced precipitation by increasing nitrogen and carbon content or additionally of fine Y 2O 3-particles distinctly increases work-hardening and uniform ductility. These, however, decrease with increasing strengthening but do not reach a visible level above 1500 MPa for ODS-steels at 20 °C. Minima of total elongation and fracture strain additionally appear in carbon and nitrogen martensitic steels around 300 °C where dynamic strain ageing occurs. Fracture strain and ductile upper shelf energy of Charpy tests in accordance with model predictions also decrease with increasing yield strength more strongly for ODS-steels due to their enhanced work-hardening and localized deformation. The strength-induced increase of ductile-to-brittle transition temperatures of ODS-steels is comparable to that observed by irradiation defect strengthening.

  11. The characterization of Vicker`s microhardness indentations and pile-up profiles as a strain-hardening microprobe

    SciTech Connect

    Santos, C. Jr.; Odette, G.R.; Lucas, G.E.; Schroeter, B.; Klinginsmith, D.; Yamamoto, T.

    1998-04-01

    Microhardness measurements have long been used to examine strength properties and changes in strength properties in metals, for example, as induced by irradiation. Microhardness affords a relatively simple test that can be applied to very small volumes of material. Microhardness is nominally related to the flow stress of the material at a fixed level of plastic strain. Further, the geometry of the pile-up of material around the indentation is related to the strain-hardening behavior of a material; steeper pile-ups correspond to smaller strain-hardening rates. In this study the relationship between pile-up profiles and strain hardening is examined using both experimental and analytical methods. Vickers microhardness tests have been performed on a variety of metal alloys including low alloy, high Cr and austenitic stainless steels. The pile-up topology around the indentations has been quantified using confocal microscopy techniques. In addition, the indentation and pile-up geometry has been simulated using finite element method techniques. These results have been used to develop an improved quantification of the relationship between the pile-up geometry and the strain-hardening constitutive behavior of the test material.

  12. Observations of single-event upsets in non-hardened high-density SRAMs in sun-synchronous orbit

    NASA Astrophysics Data System (ADS)

    Underwood, C. I.; Ward, J. W.; Dyer, C. S.; Sims, A. J.

    1992-12-01

    Observations of single-event upset (SEU) activity in nonhardened static and dynamic RAMs of both low (16-kb) and high (256-kb, 1-Mb), density are presented for a family of small spacecraft in low-earth, near-polar, sun-synchronous orbits. The observation of single-event multiple-bit upset (MBU) in these devices is discussed, and the implications of such events for error-protection coding schemes are examined. Contrary to expectations, the 1-Mb static RAMs (SRAMs) are more resilient to SEU than the 246-kb SRAMs, and one type of commercial 1-Mb SRAM shows a particularly low error rate.

  13. Shock compression and release in high-strength ceramics

    SciTech Connect

    Kipp, M E; Grady, D E

    1989-08-01

    A preliminary investigation of shock compression and release properties has been performed on four ceramics: silicon carbide, titanium diboride, boron carbide and zirconium dioxide. Eight planar impact experiments using thin discs of similar ceramic as impactor and target have been completed. The particle velocity history at the interface between the back of the target ceramic and a lithium fluoride window material was acquired with a laser velocity interferometer (VISAR). These wave profiles indicate that each of these materials responds in a unique way to shock loading. Peak impact stresses in these experiments range between 20 and 50 GPa, leading to pronounced permanent deformation behavior of these materials. Dynamic compression and release stress-strain behavior of the ceramics, formulated with numerical iteration methods, is compared with compressive strength properties determined from the experimental data. The current experiments provide data for these ceramic materials which can be used to evaluate computational material models in wave propagation codes. 23 refs., 25 figs., 4 tabs.

  14. Epoxy adhesive formulations for engineered wood manufacturing: Design of Experiment (DOE) and hardener modification

    NASA Astrophysics Data System (ADS)

    Wangkheeree, W.; Meekum, U.

    2016-03-01

    The effect of IPDA, DDS, BPA and DICY, as main ingredient of TETA based hardener were examined. The 2k design of experiment(DOE) with k=3 were preliminary explored. The designed parameters A(IPDA), B(DDS) and C(BPA) were assigned as low(-) and high(+) levels, respectively. The Design Expert™ was hired as the analyzing tool at α=0.05. The mixed epoxy resin was based on the commercial one. The designed responds including tcure, t50, impact strengths, flexural properties and HDT were measured, respectively. Regarding to ANOVA conclusion, it was found that, there were no significant effects on the assigned parameters on the interested responds, except for the HDT where BPA(C) was negative effect was found. The lower in the crosslink density of cured epoxy, inferior in HDT, the higher in BPA addition was hypothesized. It was found that impact strength of cured epoxy derived from all formula were unacceptable low and tcure and t50, were too short. Thus, the further investigation by adding DICY into hardener was explored. The results showed that no significant change by mechanical means of cured epoxy by resolving 5-30 phr of DICY into the hardener. However, it was observed that the DICY added formula showed the obvious long cure times and behave as prepreg formula. The room temperature cured epoxy was incompletely crosslinked. The degrees of linear chain fragment were evidence, by weight, when higher DICY loading was engaged. Complete crosslink was achieved at 150°C post curing. The hardener comprised of TETA/aliphatic Epoxy(RD108) adduct was studied for enhancing the toughness of epoxy resin. It was observed that longer cure time at 150°C but lower toughness was experienced, on both prepreg and engineered wood made from the resins, at high TETA/RD108 ratio. Incomplete cure was explained for the mechanical inferior at high RD108 loading.

  15. Characterization of the effect of cryogenic treatment on the tempering behavior of a secondary hardening high Co-Ni steel

    NASA Astrophysics Data System (ADS)

    Gruber, M.; Ressel, G.; Ploberger, S.; Marsoner, S.; Ebner, R.

    2016-03-01

    For high Co-Ni steels sub-zero treatments are conducted to reduce the retained austenite phase fraction for obtaining excellent fracture toughness properties, but in general, cryogenic treatment has a great impact on the microstructural evolution of steels during tempering. Hence, the aim of this work was to analyze the influence of cryogenic treatments on the microstructural evolution of high Co-Ni steels, including carbide precipitation kinetics and austenite phase fraction evolution, during heating to elevated temperatures. In order to study the formation properties of carbides, the heating processes of cryogenically and non- cryogenically treated specimens were analyzed by dilatometer measurements. Furthermore, for determining the evolution of austenite phase fraction and hardness due to tempering, dilatometer investigations were combined with X-ray diffraction analyses and hardness measurements. It is revealed that sub-zero treated samples exhibit much stronger carbide precipitation signals. This was ascribed to the lower phase fraction of retained austenite, as more carbon is available for carbide precipitation.

  16. High-zirconium bulk metallic glasses with high strength and large ductility

    NASA Astrophysics Data System (ADS)

    Yang, YaoWei; Hua, NengBin; Li, Ran; Pang, ShuJie; Zhang, Tao

    2013-03-01

    In this paper, high-zirconium Zr66+2 x Al9- x (Ni1/3Cu2/3)25- x ( x=0,1,2 at.%) bulk metallic glasses with high strength and large ductility were fabricated by copper mould casting. The effects of zirconium content on the glass-forming ability (GFA), thermal properties and mechanical properties were investigated using X-ray diffractometer (XRD), differential scanning calorimeter (DSC), and mechanical testing system in compressive and three-point bending modes, respectively. The high-zirconium BMGs show the critical diameters of 3-5 mm, the supercooled liquid region ranging from 70 K to 99 K, and the yield strength of over 1700 MPa. The Zr70Al7(Ni1/3Cu2/3)23 BMG exhibits a large compressive plastic strain up to 21% and a high notch toughness value of 60.6 MPa m1/2. The increase in Zr content results in the decrease in GFA and thermostability, and in the improvement of plasticity under compressive and three-point bending conditions. The superior plasticity of high-zirconium BMGs is attributed to their high Poisson's ratio and small elastic modulus ratio µ/ B.

  17. Multipurpose hardened spacecraft insulation

    NASA Technical Reports Server (NTRS)

    Steimer, Carlos H.

    1990-01-01

    A Multipurpose Hardened Spacecraft Multilayer Insulation (MLI) system was developed and implemented to meet diverse survivability and performance requirements. Within the definition and confines of a MLI assembly (blanket), the design: (1) provides environmental protection from natural and induced nuclear, thermal, and electromagnetic radiation; (2) provides adequate electrostatic discharge protection for a geosynchronous satellite; (3) provides adequate shielding to meet radiated emission needs; and (4) will survive ascent differential pressure loads between enclosed volume and space. The MLI design is described which meets these requirements and design evolution and verification is discussed. The application is for MLI blankets which closeout the area between the laser crosslink subsystem (LCS) equipment and the DSP spacecraft cabin. Ancillary needs were implemented to ease installation at launch facility and to survive ascent acoustic and vibration loads. Directional venting accommodations were also incorporated to avoid contamination of LCS telescope, spacecraft sensors, and second surface mirrors (SSMs).

  18. Laser-Assisted Sheet Metal Working of High Strength Steels in Serial Production

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus

    Within the sheet metal working industry the demand for thinner sheet materials with very high strength is growing due to the increasing need to save energy and a responsible use of natural resources. The high strength and the low ductility restricts using state of art technology to sheer, bend, emboss or deep draw parts with the needed complexity and quality. The Fraunhofer IPT developed a combination of laser-assisted preheating and conventional punching to a new hybrid technology which allows to shear, bend, emboss and draw high strength materials with a high quality and complexity in a serial production.

  19. Microstructural effects on the stress corrosion cracking behavior of medium and high strength steels

    NASA Astrophysics Data System (ADS)

    Kerr, R.; Solana, F.; Bernstein, I. M.; Thompson, A. W.

    1987-01-01

    The effects of variations in microstructure and strength level on the stress corrosion cracking susceptibility of three medium to high strength steels, H13, 300M, and HY-130, in 3.5 pct NaCl have been systematically studied. Superimposed on the expected inverse dependence of KISCC on yield strength was more than an order of magnitude reduction in crack growth rate, with no strength penalty. These results have been analyzed in terms of the possible relative roles of different microstructural features, in particular retained austenite, whose detailed behavior is the subject of a companion paper.

  20. Microstructural effects on the stress corrosion cracking behavior of medium and high strength steels

    NASA Astrophysics Data System (ADS)

    Kerr, R.; Solana, F.; Bernstein, I. M.; Thompson, A. W.

    1991-01-01

    The effects of variations in microstructure and strength level on the stress corrosion cracking susceptibility of three medium to high strength steels, H13, 300M, and HY-130, in 3.5 pct NaCl have been systematically studied. Superimposed on the expected inverse dependence of KISCC on yield strength was more than an order of magnitude reduction in crack growth rate, with no strength penalty. These results have been analyzed in terms of the possible relative roles of different microstructural features, in particular retained austenite, whose detailed behavior is the subject of a companion paper.

  1. Fabrication of carbon nanotube high-frequency nanoelectronic biosensor for sensing in high ionic strength solutions.

    PubMed

    Kulkarni, Girish S; Zhong, Zhaohui

    2013-01-01

    The unique electronic properties and high surface-to-volume ratios of single-walled carbon nanotubes (SWNT) and semiconductor nanowires (NW) make them good candidates for high sensitivity biosensors. When a charged molecule binds to such a sensor surface, it alters the carrier density in the sensor, resulting in changes in its DC conductance. However, in an ionic solution a charged surface also attracts counter-ions from the solution, forming an electrical double layer (EDL). This EDL effectively screens off the charge, and in physiologically relevant conditions ~100 millimolar (mM), the characteristic charge screening length (Debye length) is less than a nanometer (nm). Thus, in high ionic strength solutions, charge based (DC) detection is fundamentally impeded. We overcome charge screening effects by detecting molecular dipoles rather than charges at high frequency, by operating carbon nanotube field effect transistors as high frequency mixers. At high frequencies, the AC drive force can no longer overcome the solution drag and the ions in solution do not have sufficient time to form the EDL. Further, frequency mixing technique allows us to operate at frequencies high enough to overcome ionic screening, and yet detect the sensing signals at lower frequencies. Also, the high transconductance of SWNT transistors provides an internal gain for the sensing signal, which obviates the need for external signal amplifier. Here, we describe the protocol to (a) fabricate SWNT transistors, (b) functionalize biomolecules to the nanotube, (c) design and stamp a poly-dimethylsiloxane (PDMS) micro-fluidic chamber onto the device, and (d) carry out high frequency sensing in different ionic strength solutions. PMID:23912795

  2. Fabrication of Carbon Nanotube High-Frequency Nanoelectronic Biosensor for Sensing in High Ionic Strength Solutions

    PubMed Central

    Kulkarni, Girish S.; Zhong, Zhaohui

    2013-01-01

    The unique electronic properties and high surface-to-volume ratios of single-walled carbon nanotubes (SWNT) and semiconductor nanowires (NW) 1-4 make them good candidates for high sensitivity biosensors. When a charged molecule binds to such a sensor surface, it alters the carrier density5 in the sensor, resulting in changes in its DC conductance. However, in an ionic solution a charged surface also attracts counter-ions from the solution, forming an electrical double layer (EDL). This EDL effectively screens off the charge, and in physiologically relevant conditions ~100 millimolar (mM), the characteristic charge screening length (Debye length) is less than a nanometer (nm). Thus, in high ionic strength solutions, charge based (DC) detection is fundamentally impeded6-8. We overcome charge screening effects by detecting molecular dipoles rather than charges at high frequency, by operating carbon nanotube field effect transistors as high frequency mixers9-11. At high frequencies, the AC drive force can no longer overcome the solution drag and the ions in solution do not have sufficient time to form the EDL. Further, frequency mixing technique allows us to operate at frequencies high enough to overcome ionic screening, and yet detect the sensing signals at lower frequencies11-12. Also, the high transconductance of SWNT transistors provides an internal gain for the sensing signal, which obviates the need for external signal amplifier. Here, we describe the protocol to (a) fabricate SWNT transistors, (b) functionalize biomolecules to the nanotube13, (c) design and stamp a poly-dimethylsiloxane (PDMS) micro-fluidic chamber14 onto the device, and (d) carry out high frequency sensing in different ionic strength solutions11. PMID:23912795

  3. Extraordinary strain hardening by gradient structure

    PubMed Central

    Wu, XiaoLei; Jiang, Ping; Chen, Liu; Yuan, Fuping; Zhu, Yuntian T.

    2014-01-01

    Gradient structures have evolved over millions of years through natural selection and optimization in many biological systems such as bones and plant stems, where the structures change gradually from the surface to interior. The advantage of gradient structures is their maximization of physical and mechanical performance while minimizing material cost. Here we report that the gradient structure in engineering materials such as metals renders a unique extra strain hardening, which leads to high ductility. The grain-size gradient under uniaxial tension induces a macroscopic strain gradient and converts the applied uniaxial stress to multiaxial stresses due to the evolution of incompatible deformation along the gradient depth. Thereby the accumulation and interaction of dislocations are promoted, resulting in an extra strain hardening and an obvious strain hardening rate up-turn. Such extraordinary strain hardening, which is inherent to gradient structures and does not exist in homogeneous materials, provides a hitherto unknown strategy to develop strong and ductile materials by architecting heterogeneous nanostructures. PMID:24799688

  4. Surrogate Modeling of High-Fidelity Fracture Simulations for Real-Time Residual Strength Predictions

    NASA Technical Reports Server (NTRS)

    Spear, Ashley D.; Priest, Amanda R.; Veilleux, Michael G.; Ingraffea, Anthony R.; Hochhalter, Jacob D.

    2011-01-01

    A surrogate model methodology is described for predicting in real time the residual strength of flight structures with discrete-source damage. Starting with design of experiment, an artificial neural network is developed that takes as input discrete-source damage parameters and outputs a prediction of the structural residual strength. Target residual strength values used to train the artificial neural network are derived from 3D finite element-based fracture simulations. A residual strength test of a metallic, integrally-stiffened panel is simulated to show that crack growth and residual strength are determined more accurately in discrete-source damage cases by using an elastic-plastic fracture framework rather than a linear-elastic fracture mechanics-based method. Improving accuracy of the residual strength training data would, in turn, improve accuracy of the surrogate model. When combined, the surrogate model methodology and high-fidelity fracture simulation framework provide useful tools for adaptive flight technology.

  5. Conducting High Cycle Fatigue Strength Step Tests on Gamma TiAl

    NASA Technical Reports Server (NTRS)

    Lerch, Brad; Draper, Sue; Pereira, J. Mike

    2002-01-01

    High cycle fatigue strength testing of gamma TiAl by the step test method is investigated. A design of experiments was implemented to determine if the coaxing effect occurred during testing. Since coaxing was not observed, step testing was deemed a suitable method to define the fatigue strength at 106 cycles.

  6. Yearly Changes in the Body Composition and Muscular Strength of High School Wrestlers.

    ERIC Educational Resources Information Center

    Housh, Terry J.; And Others

    1988-01-01

    Changes in body composition as well as absolute and relative isokinetic forearm flexion and extension strength of high school wrestlers were studied. Increase in weight and improved wrestling performance were found to be, in part, a function of yearly changes in body composition and muscular strength. (JD)

  7. Production of small diameter high-temperature-strength refractory metal wires

    NASA Technical Reports Server (NTRS)

    Petrasek, D. W.; Signorelli, R. A.; King, G. W.

    1973-01-01

    Special thermomechanical techniques (schedules) have been developed to produce small diameter wire from three refractory metal alloys: colombian base alloy, tantalum base alloy, and tungsten base alloy. High strengths of these wires indicate their potential for contributing increased strength to metallic composites.

  8. High speed, high strength microwelding of Si/glass using ps-laser pulses.

    PubMed

    Miyamoto, Isamu; Okamoto, Yasuhiro; Hansen, Assi; Vihinen, Joma; Amberla, Tiina; Kangastupa, Jarno

    2015-02-01

    A novel microwelding procedure to join Si-to-glass using ps-laser pulses with high repetition rates is presented. The procedure provides weld joint with mechanical strength as high as 85 MPa and 45 MPa in sample pairs of Si/aluminosilicate (Si/SW-Y) and Si/borosilicate (Si/Borofloat 33), respectively, which are higher than anodic bonding, at high spatial resolution (< 20 µm) and very high throughput without pre- and post-heating. Laser-matter interaction analysis indicates that excellent weld joint of Si/glass is obtained by avoiding violent evaporation of Si substrate using ps-laser pulses. Laser welded Si/glass samples can be singulated along the weld lines by standard blade dicer without defects, demonstrating welding by ps-laser pulses is applicable to wafer-level packaging. PMID:25836199

  9. Enhanced long-term strength and durability of shotcrete with high-strength C{sub 12}A{sub 7} mineral-based accelerator

    SciTech Connect

    Won, Jong-Pil Hwang, Un-Jong; Lee, Su-Jin

    2015-10-15

    This study evaluated the performance of shotcrete using high strength C{sub 12}A{sub 7} mineral-based accelerator that has been developed to improve the durability and long-term strength. Rebound, compressive strength and flexural strength were tested in the field. Test result showed that existing C{sub 12}A{sub 7} mineral-based accelerator exhibits better early strength than the high-strength C{sub 12}A{sub 7} mineral-based accelerator until the early age, but high-strength C{sub 12}A{sub 7} mineral-based accelerator shows about 29% higher at the long-term age of 28 days. Microstructural analysis such as scanning electron microscope (SEM), X-ray diffraction (XRD) and nitrogen adsorption method was evaluated to analyze long-term strength development mechanism of high strength C{sub 12}A{sub 7} mineral-based accelerator. As analysis result, it had more dense structure due to the reaction product by adding material that used to enhanced strength. It had better resistance performance in chloride ion penetration, freezing–thawing and carbonation than shotcrete that used existing C{sub 12}A{sub 7} mineral-based accelerator.

  10. Cup-Drawing Behavior of High-Strength Steel Sheets Containing Different Volume Fractions of Martensite

    SciTech Connect

    Choi, Shi-Hoon; Kim, Dae-Wan; Yang, Hoe-Seok; Han, Seong-Ho; Yoon, Jeong Whan

    2010-06-15

    Planar anisotropy and cup-drawing behavior were investigated for high-strength steel sheets containing different volume fractions of martensite. Macrotexture analysis using XRD was conducted to capture the effect of crystallographic orientation on the planar anisotropy of high-strength steel sheets. A phenomenological yield function, Yld96, which accounts for the anisotropy of yield stress and r-values, was implemented into ABAQUS using the user subroutine UMAT. Cup drawing of high-strength steel sheets was simulated using the FEM code. The profiles of earing and thickness strain were compared with the experimentally measured results.

  11. Cup-Drawing Behavior of High-Strength Steel Sheets Containing Different Volume Fractions of Martensite

    NASA Astrophysics Data System (ADS)

    Choi, Shi-Hoon; Kim, Dae-Wan; Yang, Hoe-Seok; Han, Seong-Ho; Yoon, Jeong Whan

    2010-06-01

    Planar anisotropy and cup-drawing behavior were investigated for high-strength steel sheets containing different volume fractions of martensite. Macrotexture analysis using XRD was conducted to capture the effect of crystallographic orientation on the planar anisotropy of high-strength steel sheets. A phenomenological yield function, Yld96, which accounts for the anisotropy of yield stress and r-values, was implemented into ABAQUS using the user subroutine UMAT. Cup drawing of high-strength steel sheets was simulated using the FEM code. The profiles of earing and thickness strain were compared with the experimentally measured results.

  12. Unravel the key genes potentially related to high strength of cotton fiber by comparative phenotypic and genomic analyses

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The demand of high strength of cotton fibers has been increased dramatically with the advent of modern high speed spinning technology for producing yarn. Bundle fiber strength is affected by fiber-to-fiber interactions in addition to the individual fiber strength. The bundle fiber strength is not al...

  13. Dynamic bake hardening of interstitial-free steels

    SciTech Connect

    Dehghani, K.; Jonas, J.J.

    2000-05-01

    Two types of dynamic strain aging (DSA) strengthening methods were investigated to determine their potentials for industrial use. They are referred to here as dynamic-static bake hardening (DSBH) and dynamic bake hardening (DBH). For this purpose, a 0.06 pct Ti interstitial-free (IF) steel was reheated to 900 C and cooled at 12 C/s to room temperature. It was then dynamically bake hardened in the temperature range 100 C to 250 C to strains of 2 to 8 pct at a strain rate of 10{sup {minus}3} s{sup {minus}1}. The tensile properties were determined before and after these treatments. It was found that the occurrence of DSA during dynamic baking led to significant increases in work-hardening rate as well as in the final strength. The results indicate that, for a given solute carbon level, the dynamically and then statically aged samples have higher strengths than those that are bake hardened in the conventional way.

  14. High-lying excited states in Gamow Teller strength and their roles in neutrino reactions

    NASA Astrophysics Data System (ADS)

    Cheoun, Myung-Ki; Ha, Eunja; Kajino, Toshitaka

    2012-10-01

    The Gamow Teller (GT) transition strengths deduced from charge exchange reactions (CEXRs) are very helpful for understanding the nuclear reaction induced by neutrinos, in particular, by the solar neutrino. For further study of supernovae (SNe) neutrinos in the cosmos, one needs to study high-lying GT states around a few tens of MeV region as well as other multipole transitions because of the high energy tail in the neutrino spectra emitted from the neutrino sphere. In this report, we address the importance of the high-lying GT excited states, whose data now become available from various CEXR experiments. For example, GT(± strengths up to 70MeV are successfully extracted by 90Zr( n, p) and 90Zr( p, n) reactions. Our discussions are extended to investigate roles of the high-lying states beyond a few low-lying states known in the old experiment on the reaction induced by SNe neutrinos particularly on 40Ar target. The nucleus was originally exploited to identify the solar neutrino emitted from 8B produced in the pp-chains on the Sun, and now lots of applications for more energetic neutrino detection are under progress. The expected large difference between the cross-sections of νe^{} and bar{{ν}}e^{} reactions on 40Ar , whose differences were anticipated because of the large Q-value in the bar{{ν}}e^{} reaction, is significantly diminished compared to previous results. Our calculations are carried out by the Quasi-particle Random Phase Approximation (QRPA), which takes the neutron-proton pairing into account to the standard proton-neutron QRPA (pnQRPA) where only proton-proton and neutron-neutron pairing correlations are considered.

  15. Microstructures and Mechanical Properties of a New As-Hot-Rolled High-Strength DP Steel Subjected to Different Cooling Schedules

    NASA Astrophysics Data System (ADS)

    Hu, Jun; Du, Lin-Xiu; Wang, Jian-Jun; Gao, Cai-Ru; Yang, Tong-Zi; Wang, An-Yang; Misra, R. D. K.

    2013-11-01

    Controlled rolling followed by accelerated cooling was carried out in-house to study the microstructure and mechanical properties of a low carbon dual-phase steel. The objective of the study described here was to explore the effect of cooling schedule, such as air cooling temperature and coiling temperature, on the final microstructure and mechanical properties of dual-phase steels. Furthermore, the precipitation behavior and yield ratio are discussed. The study demonstrates that it is possible to obtain tensile strength and elongation of 780 MPa and 22 pct, respectively, at the two cooling schedules investigated. The microstructure consists of 90 pct ferrite and 10 pct martensite when subjected to moderate air cooling and low temperature coiling, such that the yield ratio is a low 0.69. The microstructure consists of 75 pct ferrite and 25 pct granular bainite with a high yield ratio of 0.84 when the steel is directly cooled to the coiling temperature. Compared to the conventional dual-phase steels, the high yield strength is attributed to precipitation hardening induced by nanoscale TiC particles and solid solution strengthening by high Si content. The interphase precipitates form at a suitable ledge mobility, and the row spacing changes with the rate of ferrite transformation. There are different orientations of the rows in the same grain because of the different growth directions of the ferrite grain boundaries, and the interface of the two colonies is devoid of precipitates because of the competitive mechanisms of the two orientations.

  16. TREATMENT OF VOCS IN HIGH STRENGTH WASTES USING AN ANAEROBIC EXPANDED-BED GAS REACTOR

    EPA Science Inventory

    The potential of the expanded-bed granular activated carbon (GAC) anaerobic reactor in treating a high strength waste containing RCRA volatile organic compounds (VOCs) was studied. A total of six VOCs, methylene chloride, chlorobenzene, carbon tetrachloride, chloroform, toluene ...

  17. Treatment of semivolatile compounds in high strength wastes using an anaerobic expanded-bed GAC reactor

    EPA Science Inventory

    The potential of the anaerobic, expanded bed granular activated carbon (GAC) reactor in treating a high strength waste containing RCRA semivolatile organic compounds (VOCs) was studied. Six semivolatiles, orthochlorophenol, nitrobenzene, naphthalene, para-nitrophenol, lindane, a...

  18. Application technologies for effective utilization of advanced high strength steel sheets

    SciTech Connect

    Suehiro, Masayoshi

    2013-12-16

    Recently, application of high strength steel sheets for automobiles has increased in order to meet a demand of light weighting of automobiles to reduce a carbon footprint while satisfying collision safety. The formability of steel sheets generally decreases with the increase in strength. Fracture and wrinkles tend to occur easily during forming. The springback phenomenon is also one of the issues which we should cope with, because it makes it difficult to obtain the desired shape after forming. Advanced high strength steel sheets with high formability have been developed in order to overcome these issues, and at the same time application technologies have been developed for their effective utilization. These sheets are normally used for cold forming. As a different type of forming, hot forming technique has been developed in order to produce parts with ultra high strength. In this report, technologies developed at NSSMC in this field will be introduced.

  19. Application technologies for effective utilization of advanced high strength steel sheets

    NASA Astrophysics Data System (ADS)

    Suehiro, Masayoshi

    2013-12-01

    Recently, application of high strength steel sheets for automobiles has increased in order to meet a demand of light weighting of automobiles to reduce a carbon footprint while satisfying collision safety. The formability of steel sheets generally decreases with the increase in strength. Fracture and wrinkles tend to occur easily during forming. The springback phenomenon is also one of the issues which we should cope with, because it makes it difficult to obtain the desired shape after forming. Advanced high strength steel sheets with high formability have been developed in order to overcome these issues, and at the same time application technologies have been developed for their effective utilization. These sheets are normally used for cold forming. As a different type of forming, hot forming technique has been developed in order to produce parts with ultra high strength. In this report, technologies developed at NSSMC in this field will be introduced.

  20. High strength nickel-base alloy with improved oxidation resistance up to 2200 degrees F

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Waters, W. J.

    1968-01-01

    Modifying the chemistry of the NASA TAZ-8 alloy and utilizing vacuum melting techniques provides a high strength, workable nickel base superalloy with improved oxidation resistance for use up to 2200 degrees F.

  1. Effects of conventional machining on the high cycle fatigue strength and crack initiation sites of the gamma titanium aluminide alloy Ti-47Al-2Nb-2Cr (at%) at 23 and 760 C

    SciTech Connect

    Jones, P.E.; Eylon, D.

    1999-07-01

    Effects of a deformed surface layer, created by conventional machining, on the high cycle fatigue strength (10e6 cycles) and fatigue initiation sites of Ti-48Al-2Nb-2Cr (at%) were examined above and below the ductile-to-brittle transition temperature. All samples were tested to failure under the same step loading profile. Comparisons were made between samples having the same load history. At room temperature, fatigue strength and initiation sites were equivalent for turned and electropolished surface conditions. At the anticipated service temperature, 760 C, the work hardened layer created by turning quickly recrystallized. This fine recrystallized surface enhanced the fatigue crack initiation resistance of turned specimens when compared to coarse grained electropolished samples which did not recrystallize during the test. The severe surface deformation resulting from conventional machining did not impair the high cycle fatigue behavior of this intermetallic alloy under the conditions evaluated.

  2. High strength, low dielectric constant fluorinated silica xerogel films

    NASA Astrophysics Data System (ADS)

    Gorman, B. P.; Orozco-Teran, Rosa A.; Roepsch, Jodi A.; Dong, Hanjiang; Reidy, Richard F.; Mueller, D. W.

    2001-12-01

    The mechanical, electrical, and microstructural properties of low-k fluorinated silica xerogels produced using a one step spin-on process are reported. Derived from a fluorinated silane monomer, these films are easily processed and exhibit very low dielectric constants (2.1 as processed and 2.3 after heat treating at 450 °C in air). Structural determination by Fourier transform infrared spectrophotometry indicates a fluorinated silica structure with shortened Si-O bonds; however, some of the fluorine is lost during annealing. Nanoindentation studies show high elastic moduli (12 GPa) and hardness (1 GPa). Microstructural analyses by transmission and scanning electron microscopy indicate an unusual morphology with highly linked features and pore sizes in the 20-30 nm range. We believe the low dielectric constants and robust mechanical properties are due to the unusual microstructure of these films.

  3. Nanostructured Cu-Cr alloy with high strength and electrical conductivity

    SciTech Connect

    Islamgaliev, R. K. Nesterov, K. M.; Bourgon, J.; Champion, Y.; Valiev, R. Z.

    2014-05-21

    The influence of nanostructuring by high pressure torsion (HPT) on strength and electrical conductivity in the Cu-Cr alloy has been investigated. Microstructure of HPT samples was studied by transmission electron microscopy with special attention on precipitation of small chromium particles after various treatments. Effect of dynamic precipitation leading to enhancement of strength and electrical conductivity was observed. It is shown that nanostructuring leads to combination of high ultimate tensile strength of 790–840 MPa, enhanced electrical conductivity of 81%–85% IACS and thermal stability up to 500 °C. The contributions of grain refinement and precipitation to enhanced properties of nanostructured alloy are discussed.

  4. Numerical modelling of the strength of highly porous aerated autoclaved concrete

    SciTech Connect

    Schenider, T.; Greil, P.; Schober, G.

    1998-12-31

    Highly porous building materials like aerated autoclaved concrete are characterized by low thermal conductivity and high mechanical strength, which both strongly depend on porosity. The influence of porosity distribution on the compressive strength of aerated autoclaved concrete was investigated by using finite element analysis and multiaxial Weibull theory. Calculations of failure probability of microstructures with ordered as well as random pore configurations show a dependence of compressive strength on the Weibull modulus of the matrix material and the size and arrangement of pores. The results of the calculations are compared to experimental data of aerated autoclaved concrete.

  5. Properties of PMR Polyimide composites made with improved high strength graphite fibers

    NASA Technical Reports Server (NTRS)

    Vannucci, R. D.

    1980-01-01

    High strength, intermediate modulus graphite fibers were obtained from various commercial suppliers, and were used to fabricate PMR-15 and PMR-2 polyimide composites. The effects of the improved high strength graphite fibers on composite properties after exposure in air at 600 F were investigated. Two of the improved fibers were found to have an adverse effect on the long term performance of PMR composites. The influence of various factors such as fiber physical properties, surface morphology and chemical composition were also examined.

  6. High Strength and Wear Resistant Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.; Chen, Po Shou

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent thermal growth stability, surface hardness and wear resistant properties.

  7. Nanospherical arabinogalactan proteins are a key component of the high-strength adhesive secreted by English ivy.

    PubMed

    Huang, Yujian; Wang, Yongzhong; Tan, Li; Sun, Leming; Petrosino, Jennifer; Cui, Mei-Zhen; Hao, Feng; Zhang, Mingjun

    2016-06-01

    Over 130 y have passed since Charles Darwin first discovered that the adventitious roots of English ivy (Hedera helix) exude a yellowish mucilage that promotes the capacity of this plant to climb vertical surfaces. Unfortunately, little progress has been made in elucidating the adhesion mechanisms underlying this high-strength adhesive. In the previous studies, spherical nanoparticles were observed in the viscous exudate. Here we show that these nanoparticles are predominantly composed of arabinogalactan proteins (AGPs), a superfamily of hydroxyproline-rich glycoproteins present in the extracellular spaces of plant cells. The spheroidal shape of the AGP-rich ivy nanoparticles results in a low viscosity of the ivy adhesive, and thus a favorable wetting behavior on the surface of substrates. Meanwhile, calcium-driven electrostatic interactions among carboxyl groups of the AGPs and the pectic acids give rise to the cross-linking of the exuded adhesive substances, favor subsequent curing (hardening) via formation of an adhesive film, and eventually promote the generation of mechanical interlocking between the adventitious roots of English ivy and the surface of substrates. Inspired by these molecular events, a reconstructed ivy-mimetic adhesive composite was developed by integrating purified AGP-rich ivy nanoparticles with pectic polysaccharides and calcium ions. Information gained from the subsequent tensile tests, in turn, substantiated the proposed adhesion mechanisms underlying the ivy-derived adhesive. Given that AGPs and pectic polysaccharides are also observed in bioadhesives exuded by other climbing plants, the adhesion mechanisms revealed by English ivy may forward the progress toward understanding the general principles underlying diverse botanic adhesives. PMID:27217558

  8. Nanospherical arabinogalactan proteins are a key component of the high-strength adhesive secreted by English ivy

    NASA Astrophysics Data System (ADS)

    Huang, Yujian; Wang, Yongzhong; Tan, Li; Sun, Leming; Petrosino, Jennifer; Cui, Mei-Zhen; Hao, Feng; Zhang, Mingjun

    2016-06-01

    Over 130 y have passed since Charles Darwin first discovered that the adventitious roots of English ivy (Hedera helix) exude a yellowish mucilage that promotes the capacity of this plant to climb vertical surfaces. Unfortunately, little progress has been made in elucidating the adhesion mechanisms underlying this high-strength adhesive. In the previous studies, spherical nanoparticles were observed in the viscous exudate. Here we show that these nanoparticles are predominantly composed of arabinogalactan proteins (AGPs), a superfamily of hydroxyproline-rich glycoproteins present in the extracellular spaces of plant cells. The spheroidal shape of the AGP-rich ivy nanoparticles results in a low viscosity of the ivy adhesive, and thus a favorable wetting behavior on the surface of substrates. Meanwhile, calcium-driven electrostatic interactions among carboxyl groups of the AGPs and the pectic acids give rise to the cross-linking of the exuded adhesive substances, favor subsequent curing (hardening) via formation of an adhesive film, and eventually promote the generation of mechanical interlocking between the adventitious roots of English ivy and the surface of substrates. Inspired by these molecular events, a reconstructed ivy-mimetic adhesive composite was developed by integrating purified AGP-rich ivy nanoparticles with pectic polysaccharides and calcium ions. Information gained from the subsequent tensile tests, in turn, substantiated the proposed adhesion mechanisms underlying the ivy-derived adhesive. Given that AGPs and pectic polysaccharides are also observed in bioadhesives exuded by other climbing plants, the adhesion mechanisms revealed by English ivy may forward the progress toward understanding the general principles underlying diverse botanic adhesives.

  9. Dynamic Strength of 304L stainless steel under impact

    NASA Astrophysics Data System (ADS)

    Werdiger, Meir; Bakshi, Lior; Glam, Benny; Pistinner, Shlomi

    2011-06-01

    We use the Asay self consistent technique to analyze the effects of pressure hardening and strain hardening on SS304L. Previously unloading experiment has been used to infer the strength of this material at high pressure, and recently the Johnson-Cook (JC) model has been calibrated at low strain rate. Release and reshock experiments with impact velocity range of 300-1700 m/s were preformed. We used VISAR to extract the particle velocity of the SS304L- LiF window interface. The velocity profile compared to hydrodynamic simulation using JC model. Our unloading experiments have clearly demonstrate that the material yield but does not fail. Thus infer substantial effect of pressure hardening.

  10. Statistical thermodynamics of strain hardening in polycrystalline solids

    SciTech Connect

    Langer, James S.

    2015-09-18

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman. The paper then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  11. Statistical thermodynamics of strain hardening in polycrystalline solids

    SciTech Connect

    Langer, James S.

    2015-01-01

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman. The paper then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  12. Statistical thermodynamics of strain hardening in polycrystalline solids

    NASA Astrophysics Data System (ADS)

    Langer, J. S.

    2015-09-01

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman [Acta Mat. 58, 3718 (2010), 10.1016/j.actamat.2010.03.009]. It then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  13. Strain hardening and jump-like deformation of ultrafine polycrystalline Al-Li solid solutions at 0.5 K

    NASA Astrophysics Data System (ADS)

    Isaev, N. V.; Shumilin, S. E.; Zabrodin, P. A.; Geidarov, V. G.; Grigorova, T. V.; Fomenko, V. S.; Braude, I. S.; Pustovalov, V. V.

    2013-07-01

    This is a study of the effect of microstructure created by severe plastic deformation (SPD) and annealing on strain hardening and jump-like deformation in Al-Li alloys. It is shown that under tension at 0.5 K, SPD processed polycrystals retain a significant strain hardening rate and have high strength and ductility. SPD also simulates unstable (jump-like) flow of the polycrystals owing to dislocation dynamics that shows up as stress jumps in the tension curve. The average amplitude of the jumps increases with strain, while the dislocation amplitude distribution corresponds to collective motion of dislocation avalanches with a distinctive scale. Jump-like deformation is partially suppressed by high-temperature annealing, while the distribution of the jump amplitudes is described by a power law. The relationship established between the coefficient of strain hardening and the average stress jump amplitude suggests a common dislocation dynamic for strain hardening and jump-like deformation at low temperatures. The observed features of low-temperature plastic deformation are treated as a consequence of changes in the grain sizes and density of dislocations owing to SPD and annealing.

  14. Surrogate Modeling of High-Fidelity Fracture Simulations for Real-Time Residual Strength Predictions

    NASA Technical Reports Server (NTRS)

    Spear, Ashley D.; Priest, Amanda R.; Veilleux, Michael G.; Ingraffea, Anthony R.; Hochhalter, Jacob D.

    2011-01-01

    A surrogate model methodology is described for predicting, during flight, the residual strength of aircraft structures that sustain discrete-source damage. Starting with design of experiment, an artificial neural network is developed that takes as input discrete-source damage parameters and outputs a prediction of the structural residual strength. Target residual strength values used to train the artificial neural network are derived from 3D finite element-based fracture simulations. Two ductile fracture simulations are presented to show that crack growth and residual strength are determined more accurately in discrete-source damage cases by using an elastic-plastic fracture framework rather than a linear-elastic fracture mechanics-based method. Improving accuracy of the residual strength training data does, in turn, improve accuracy of the surrogate model. When combined, the surrogate model methodology and high fidelity fracture simulation framework provide useful tools for adaptive flight technology.

  15. Frost effects on the microstructure of high strength concrete, and methods for their analysis

    NASA Astrophysics Data System (ADS)

    Kukko, Heikki

    1992-12-01

    The aims of the study are to identify and analyze the applicability of experimental methods through studies of the freeze thaw durability of high strength concretes with different binder compositions and to elucidate the microstructural changes that occur during freeze thaw degradation. The main features of concrete microstructure, existing analysis methods, and main theories of concrete frost resistance are surveyed. Pore and crack properties of concrete were measured by automatic analysis method. Five high strength concrete mixes with various binder compositions and one medium strength concrete were prepared. They were subjected to as many as 1000 freeze thaw cycles, and the defects were studied. Strength loss was used as the basic measure of degradation. Image analysis results can be used in mathematical modeling of strength changes of concrete. Visual optical analysis of thin sections was proved to be a reliable method. Mercury porosimetry results did not give a reliable basis for the estimation of frost crack increase due to ettringite formations in the cracks. Scanning electron microscopy is a valuable tool for detecting the causes of changes found in porosimetric analysis. The principle of critical degree of saturation applies to high strength concrete. The mathematical modeling of strength loss during frost tests can be based on a combined model including changes in total porosity and maximum crack length.

  16. Phenomenological Analysis of the Kinematic Hardening of HSLA and IF Steels Using Reverse Simple Shear Tests

    SciTech Connect

    Aouafi, A.; Bouvier, S.; Gasperini, M.; Lemoine, X.; Bouaziz, O.

    2007-04-07

    Reverse simple shear tests are used to analyse the Bauschinger effect and the evolution of the kinematic hardening for a wide range of equivalent von Mises strain [0.025 - 0.3]. This work is carried out on two high strength low-alloyed steels. In order to investigate the effect of the precipitates on the macroscopic behaviour, a ferritic mild steel is used as a reference. Different phenomenological descriptions of the back-stress tensor are examined in order to analyse their ability to describe the experimental behaviour.

  17. Phenomenological Analysis of the Kinematic Hardening of HSLA and IF Steels Using Reverse Simple Shear Tests

    NASA Astrophysics Data System (ADS)

    Aouafi, A.; Bouvier, S.; Gaspérini, M.; Lemoine, X.; Bouaziz, O.

    2007-04-01

    Reverse simple shear tests are used to analyse the Bauschinger effect and the evolution of the kinematic hardening for a wide range of equivalent von Mises strain [0.025 - 0.3]. This work is carried out on two high strength low-alloyed steels. In order to investigate the effect of the precipitates on the macroscopic behaviour, a ferritic mild steel is used as a reference. Different phenomenological descriptions of the back-stress tensor are examined in order to analyse their ability to describe the experimental behaviour.

  18. Exceptional high fatigue strength in Cu-15at.%Al alloy with moderate grain size

    PubMed Central

    Liu, Rui; Tian, Yanzhong; Zhang, Zhenjun; An, Xianghai; Zhang, Peng; Zhang, Zhefeng

    2016-01-01

    It is commonly proposed that the fatigue strength can be enhanced by increasing the tensile strength, but this conclusion needs to be reconsidered according to our study. Here a recrystallized α-Cu-15at.%Al alloy with moderate grain size of 0.62 μm was fabricated by cold rolling and annealing, and this alloy achieved exceptional high fatigue strength of 280 MPa at 107 cycles. This value is much higher than the fatigue strength of 200 MPa for the nano-crystalline counterpart (0.04 μm in grain size) despite its higher tensile strength. The remarkable improvement of fatigue strength should be mainly attributed to the microstructure optimization, which helps achieve the reduction of initial damage and the dispersion of accumulated damage. A new strategy of “damage reduction” was then proposed for fatigue strength improvement, to supplement the former strengthening principle. The methods and strategies summarized in this work offer a general pathway for further improvement of fatigue strength, in order to ensure the long-term safety of structural materials. PMID:27264347

  19. Exceptional high fatigue strength in Cu-15at.%Al alloy with moderate grain size.

    PubMed

    Liu, Rui; Tian, Yanzhong; Zhang, Zhenjun; An, Xianghai; Zhang, Peng; Zhang, Zhefeng

    2016-01-01

    It is commonly proposed that the fatigue strength can be enhanced by increasing the tensile strength, but this conclusion needs to be reconsidered according to our study. Here a recrystallized α-Cu-15at.%Al alloy with moderate grain size of 0.62 μm was fabricated by cold rolling and annealing, and this alloy achieved exceptional high fatigue strength of 280 MPa at 10(7) cycles. This value is much higher than the fatigue strength of 200 MPa for the nano-crystalline counterpart (0.04 μm in grain size) despite its higher tensile strength. The remarkable improvement of fatigue strength should be mainly attributed to the microstructure optimization, which helps achieve the reduction of initial damage and the dispersion of accumulated damage. A new strategy of "damage reduction" was then proposed for fatigue strength improvement, to supplement the former strengthening principle. The methods and strategies summarized in this work offer a general pathway for further improvement of fatigue strength, in order to ensure the long-term safety of structural materials. PMID:27264347

  20. Exceptional high fatigue strength in Cu-15at.%Al alloy with moderate grain size

    NASA Astrophysics Data System (ADS)

    Liu, Rui; Tian, Yanzhong; Zhang, Zhenjun; An, Xianghai; Zhang, Peng; Zhang, Zhefeng

    2016-06-01

    It is commonly proposed that the fatigue strength can be enhanced by increasing the tensile strength, but this conclusion needs to be reconsidered according to our study. Here a recrystallized α-Cu-15at.%Al alloy with moderate grain size of 0.62 μm was fabricated by cold rolling and annealing, and this alloy achieved exceptional high fatigue strength of 280 MPa at 107 cycles. This value is much higher than the fatigue strength of 200 MPa for the nano-crystalline counterpart (0.04 μm in grain size) despite its higher tensile strength. The remarkable improvement of fatigue strength should be mainly attributed to the microstructure optimization, which helps achieve the reduction of initial damage and the dispersion of accumulated damage. A new strategy of “damage reduction” was then proposed for fatigue strength improvement, to supplement the former strengthening principle. The methods and strategies summarized in this work offer a general pathway for further improvement of fatigue strength, in order to ensure the long-term safety of structural materials.

  1. Grain-refining heat treatments to improve cryogenic toughness of high-strength steels

    NASA Technical Reports Server (NTRS)

    Rush, H. F.

    1984-01-01

    The development of two high Reynolds number wind tunnels at NASA Langley Research Center which operate at cryogenic temperatures with high dynamic pressures has imposed severe requirements on materials for model construction. Existing commercial high strength steels lack sufficient toughness to permit their safe use at temperatures approaching that of liquid nitrogen (-320 F). Therefore, a program to improve the cryogenic toughness of commercial high strength steels was conducted. Significant improvement in the cryogenic toughness of commercial high strength martensitic and maraging steels was demonstrated through the use of grain refining heat treatments. Charpy impact strength at -320 F was increased by 50 to 180 percent for the various alloys without significant loss in tensile strength. The grain sizes of the 9 percent Ni-Co alloys and 200 grade maraging steels were reduced to 1/10 of the original size or smaller, with the added benefit of improved machinability. This grain refining technique should permit these alloys with ultimate strengths of 220 to 270 ksi to receive consideration for cryogenic service.

  2. Process study of polycyanate resin for wet-filament wound high-strength composites

    SciTech Connect

    Frame, B.J.

    1997-12-31

    Polycyanate (or cyanate ester) resins offer advantages as composite matrices because of their high thermal stability, low outgassing, low water absorption and radiation resistance. This report describes the results of a processing study to develop high-strength hoop-wound composite by the wet-filament winding method using Toray T1000G carbon fiber and YLA RS-14 polycyanate resin as the constituent materials. T1000G/RS-14 composite cylinders were wet-wound and cured using different process schedules and then evaluated for hoop tensile strength and modulus, transverse flexural strength and short beam shear strength. The results of material characterization tests performed on the T1000G carbon fiber and RS-14 resin constituents used in this study are also presented.

  3. The influence of an adhesive system on shear bond strength of repaired high-copper amalgams.

    PubMed

    Hadavi, F; Hey, J H; Ambrose, E R; elBadrawy, H E

    1991-01-01

    The shear bond strengths of intact high-copper spherical and admixed amalgams were compared with repaired high-copper spherical and admixed amalgam specimens with and without the use of an adhesive system (Amalgambond). In the spherical group the shear bond strength of the repaired specimens was found to be 55 and 53.2% of the intact specimens without and with the use of the adhesive system. After thermocycling those percentages were 48.5 and 43. In the admixed groups those percentages were 39, 36.5, 34.5, and 35.2 respectively. It was found that the application of Amalgambond did not significantly increase the strength of the repaired amalgam. Thermocycling only had a significantly adverse effect on the repair strength in the admixed group repaired without an adhesive system. PMID:1813872

  4. Study of X80 grade high strength line pipe for sour service

    SciTech Connect

    Kushida, T.; Okaguchi, S.; Hamada, M.; Yamamoto, A.; Ohnishi, K.; Fujino, J.

    1997-08-01

    X80 grade high strength large diameter line pipe (UOE Pipe) for sour service have been studied. Increasing Mn content to provide strength of X80 increases HIC susceptibility due to center segregation of Mn in continuously cast slabs. The Mn content should be controlled less than 1.4% to maintain HIC resistance in the NACE TM0177 solution. The required strength can be obtained by addition of 0.5% Cr and accelerated controlled cooling after rolling. It has been clarified that Cr is very useful in providing high strength X70 without accelerating the center segregation of Mn. SSC resistance can be improved by controlling maximum hardness of weld metal lower than 230 Hv. Sour service X80 UOE pipes of two sizes were manufactured on large scales based on these experimental results. These pipes showed good low temperature toughness and HIC resistance in the NACE TM0177 solution.

  5. The resistance of selected high strength alloys to embrittlement by a hydrogen environment

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.

    1974-01-01

    Selected high strength iron base and cobalt base alloys with yield strengths in the range from 1233 to 2129 MN per sq m (179 to 309 KSI) were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature. These alloys were strengthened initially by cold working which produced strain induced epsilon prime-hcp martensite and fcc mechanical twins in an fcc matrix. Heat treatment of the cobalt base alloy after cold working produced carbide precipitates with retention of an hcp epsilon phase which increased the yield strength level to a maximum of 2129 MN per sq m (309 KSI). High-strength alloys can be produced which have some resistance to degradation of mechanical properties by a hydrogen environment under certain conditions.

  6. Micromechanics of plastic deformation and phase transformation in a three-phase TRIP-assisted advanced high strength steel: Experiments and modeling

    NASA Astrophysics Data System (ADS)

    Srivastava, Ankit; Ghassemi-Armaki, Hassan; Sung, Hyokyung; Chen, Peng; Kumar, Sharvan; Bower, Allan F.

    2015-05-01

    The micromechanics of plastic deformation and phase transformation in a three-phase advanced high strength steel are analyzed both experimentally and by microstructure-based simulations. The steel examined is a three-phase (ferrite, martensite and retained austenite) quenched and partitioned sheet steel with a tensile strength of ~980 MPa. The macroscopic flow behavior and the volume fraction of martensite resulting from the austenite-martensite transformation during deformation were measured. In addition, micropillar compression specimens were extracted from the individual ferrite grains and the martensite particles, and using a flat-punch nanoindenter, stress-strain curves were obtained. Finite element simulations idealize the microstructure as a composite that contains ferrite, martensite and retained austenite. All three phases are discretely modeled using appropriate crystal plasticity based constitutive relations. Material parameters for ferrite and martensite are determined by fitting numerical predictions to the micropillar data. The constitutive relation for retained austenite takes into account contributions to the strain rate from the austenite-martensite transformation, as well as slip in both the untransformed austenite and product martensite. Parameters for the retained austenite are then determined by fitting the predicted flow stress and transformed austenite volume fraction in a 3D microstructure to experimental measurements. Simulations are used to probe the role of the retained austenite in controlling the strain hardening behavior as well as internal stress and strain distributions in the microstructure.

  7. A Study of the Influence of Thermomechanical Controlled Processing on the Microstructure of Bainite in High Strength Plate Steel

    NASA Astrophysics Data System (ADS)

    Liang, Xiaojun; DeArdo, Anthony J.

    2014-10-01

    Steels with compositions that are hot rolled and cooled to exhibit high strength and good toughness often require a bainitic microstructure. This is especially true for plate steels for linepipe applications where strengths in excess of 690 MPa (100 ksi) are needed in thicknesses between approximately 6 and 30 mm. To ensure adequate strength and toughness, the steels should have adequate hardenability (C. E. >0.50 and Pcm >0.20), and are thermomechanically controlled processed, i.e., controlled rolled, followed by interrupted direct quenching to below the Bs temperature of the pancaked austenite. Bainite formed in this way can be defined as a polyphase mixture comprised a matrix phase of bainitic ferrite plus a higher carbon second phase or micro-constituent which can be martensite, retained austenite, or cementite, depending on circumstances. This second feature is predominately martensite in IDQ steels. Unlike pearlite, where the ferrite and cementite form cooperatively at the same moving interface, the bainitic ferrite and MA form in sequence with falling temperature below the Bs temperature or with increasing isothermal holding time. Several studies have found that the mechanical properties may vary strongly for different types of bainite, i.e., different forms of bainitic ferrite and/or MA. Thermomechanical controlled processing (TMCP) has been shown to be an important way to control the microstructure and mechanical properties in low carbon, high strength steel. This is especially true in the case of bainite formation, where the complexity of the austenite-bainite transformation makes its control through disciplined processing especially important. In this study, a low carbon, high manganese steel containing niobium was investigated to better understand the effects of austenite conditioning and cooling rates on the bainitic phase transformation, i.e., the formation of bainitic ferrite plus MA. Specimens were compared after transformation from recrystallized

  8. Effect of notch location on fatigue crack growth behavior of strength-mismatched high-strength low-alloy steel weldments

    NASA Astrophysics Data System (ADS)

    Ravi, S.; Balasubramanian, V.; Nasser, S. Nemat

    2004-12-01

    Welding of high-strength low-alloy (HSLA) steels involves the use of low-strength, equal-strength, and high-strength filler materials (electrodes) compared with the parent material, depending on the application of the welded structures and the availability of filler material. In the present investigation, the fatigue crack growth behavior of weld metal (WM) and the heat-affected zone (HAZ) of undermatched (UM), equally matched (EM), and overmatched (OM) joints has been studied. The base material used in this investigation is HSLA-80 steel of weldable grade. Shielded metal arc welding (SMAW) has been used to fabricate the butt joints. A center-cracked tension (CCT) specimen has been used to evaluate the fatigue crack growth behavior of welded joints, utilizing a servo-hydraulic-controlled fatigue-testing machine at constant amplitude loading (R=0). The effect of notch location on the fatigue crack growth behavior of strength mismatched HSLA steel weldments also has been analyzed.

  9. Evaluation of the stress corrosion cracking resistance of several high strength low alloy steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The stress corrosion cracking resistance was studied for high strength alloy steels 4130, 4340, for H-11 at selected strength levels, and for D6AC and HY140 at a single strength. Round tensile and C-ring type specimens were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, salt spray, the atmosphere at Marshall Space Flight Center, and the seacoast at Kennedy Space Center. Under the test conditions, 4130 and 4340 steels heat treated to a tensile strength of 1240 MPa (180 ksi), H-11 and D6AC heat treated to a tensile strength of 1450 MPa (210 ksi), and HY140 (1020 MPa, 148 ksi) are resistant to stress corrosion cracking because failures were not encountered at stress levels up to 75 percent of their yield strengths. A maximum exposure period of one month for alternate immersion in salt water or salt spray and three months for seacoast is indicated for alloy steel to avoid false indications of stress corrosion cracking because of failure resulting from severe pitting.

  10. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  11. EXPERIMENTAL TESTS OF VANADIUM STRENGTH MODELS AT HIGH PRESSURES AND STRAIN RATES

    SciTech Connect

    Park, H; Barton, N R; Becker, R C; Bernier, J V; Cavallo, R M; Lorenz, K T; Pollaine, S M; Remington, B A; Rudd, R E

    2010-03-02

    Experimental results showing significant reductions from classical in the Rayleigh-Taylor (RT) instability growth rate due to high pressure material strength or effective lattice viscosity in metal foils are presented. On the Omega Laser in the Laboratory for Laser Energetics, University of Rochester, target samples of polycrystalline vanadium are compressed and accelerated quasi-isentropically at {approx}1 Mbar pressures, while maintaining the samples in the solid-state. Comparison of the results with constitutive models for solid state strength under these conditions show that the measured RT growth is substantially lower than predictions using existing models that work well at low pressures and long time scales. High pressure, high strain rate data can be explained by the enhanced strength due to a phonon drag mechanism, creating a high effective lattice viscosity.

  12. A low-cost hierarchical nanostructured beta-titanium alloy with high strength

    NASA Astrophysics Data System (ADS)

    Devaraj, Arun; Joshi, Vineet V.; Srivastava, Ankit; Manandhar, Sandeep; Moxson, Vladimir; Duz, Volodymyr A.; Lavender, Curt

    2016-04-01

    Lightweighting of automobiles by use of novel low-cost, high strength-to-weight ratio structural materials can reduce the consumption of fossil fuels and in turn CO2 emission. Working towards this goal we achieved high strength in a low cost β-titanium alloy, Ti-1Al-8V-5Fe (Ti185), by hierarchical nanostructure consisting of homogenous distribution of micron-scale and nanoscale α-phase precipitates within the β-phase matrix. The sequence of phase transformation leading to this hierarchical nanostructure is explored using electron microscopy and atom probe tomography. Our results suggest that the high number density of nanoscale α-phase precipitates in the β-phase matrix is due to ω assisted nucleation of α resulting in high tensile strength, greater than any current commercial titanium alloy. Thus hierarchical nanostructured Ti185 serves as an excellent candidate for replacing costlier titanium alloys and other structural alloys for cost-effective lightweighting applications.

  13. High-strength bioresorbable Fe-Ag nanocomposite scaffolds: Processing and properties

    NASA Astrophysics Data System (ADS)

    Sharipova, Aliya; Psakhie, Sergey G.; Swain, Sanjaya K.; Gutmanas, Elazar Y.; Gotman, Irena

    2015-10-01

    High strength ductile iron-silver nanocomposite scaffolds were fabricated employing high energy attrition milling of micron-submicron powders, followed by cold sintering/high pressure consolidation. Particulate leaching method with soluble Na2SO4 and K2CO3 salts as porogens was used to create scaffolds with 50, 55, 60 and 73% volume fraction of pores. Part of specimens was annealed at 600, 800 and 900°C. Specimens were characterized employing X-ray diffraction, scanning electron microscopy (SEM) with electron probe microanalysis (EDS) and high resolution SEM. Mechanical properties were measured in compression and permeability was measured in permeameter based on Darcy's law. Scaffolds with 50% and 55% porosity exhibited high compressive strength (18-22 MPa), compressive strength of 8-12 MPa was observed for scaffolds with 73% porosity. Treatments at 800 and 900°C result in increase of strength and ductility with some coarsening of microstructure. Best combination of compressive strength (15 MPa) and permeability (0.6-6 cm2) is close to the range of trabecular bone.

  14. High-strength bioresorbable Fe–Ag nanocomposite scaffolds: Processing and properties

    SciTech Connect

    Sharipova, Aliya; Psakhie, Sergey G.; Swain, Sanjaya K.; Gutmanas, Elazar Y. Gotman, Irena

    2015-10-27

    High strength ductile iron-silver nanocomposite scaffolds were fabricated employing high energy attrition milling of micron-submicron powders, followed by cold sintering/high pressure consolidation. Particulate leaching method with soluble Na{sub 2}SO{sub 4} and K{sub 2}CO{sub 3} salts as porogens was used to create scaffolds with 50, 55, 60 and 73% volume fraction of pores. Part of specimens was annealed at 600, 800 and 900°C. Specimens were characterized employing X-ray diffraction, scanning electron microscopy (SEM) with electron probe microanalysis (EDS) and high resolution SEM. Mechanical properties were measured in compression and permeability was measured in permeameter based on Darcy’s law. Scaffolds with 50% and 55% porosity exhibited high compressive strength (18–22 MPa), compressive strength of 8–12 MPa was observed for scaffolds with 73% porosity. Treatments at 800 and 900°C result in increase of strength and ductility with some coarsening of microstructure. Best combination of compressive strength (15 MPa) and permeability (0.6{sup −6} cm{sup 2}) is close to the range of trabecular bone.

  15. Ultrafine-grained titanium of high interstitial contents with a good combination of strength and ductility

    NASA Astrophysics Data System (ADS)

    Xu, W.; Wu, X.; Sadedin, D.; Wellwood, G.; Xia, K.

    2008-01-01

    A dehydrided Ti powder of very high oxygen content was successfully consolidated using back pressure equal channel angular processing into a fully dense bulk ultrafine-grained Ti showing apparent compressive ductility as well as high true yield and ultimate strengths of 1350 and 1780MPa, respectively. Interstitial solid solution strengthening contributed to the majority of the increase in strength with additional contribution from ultrafine grains. Significantly, the material also exhibited much improved ductility for such a high interstitial content, thanks probably to the nonequilibrium grain boundaries and bimodal grain structure introduced during severe plastic deformation.

  16. High Salt Diets, Bone Strength and Mineral Content of Mature Femur After Skeletal Unloading

    NASA Technical Reports Server (NTRS)

    Liang, Michael T. C.

    1998-01-01

    It is known that high salt diets increase urinary calcium (Ca) loss, but it is not known whether this effect weakens bone during space flight. The Bone Hormone Lab has studied the effect of high salt diets on Ca balance and whole body Ca in a space flight model (2,8). Neither the strength nor mineral content of the femurs from these studies has been evaluated. The purpose of this study was to determine the effect of high salt diets (HiNa) and skeletal unloading on femoral bone strength and bone mineral content (BMC) in mature rats.

  17. STRENGTH PROPERTIES OF POLED PZT SUBJECTED TO BIAXIAL FLEXURAL LOADING IN HIGH ELECTRIC FIELD

    SciTech Connect

    Wang, Hong; Lin, Hua-Tay; Wereszczak, Andrew A

    2010-01-01

    Failure of poled PZT has been experimentally studied using ball-on-ring (BoR) biaxial flexure strength tests with an electric field concurrently applied. The as-received and aged PZTs were tested in high electric fields of -3 to 4 times the coercive field. Both the sign and the magnitude of electric field had a significant effect on the strength of poled PZT. A surface flaw type with a depth of around 18 m was identified as the strength limiter and responsible for the failure of the tested PZT. With a value of 0.76 MPa m1/2 in the open circle condition, the fracture toughness of the poled PZT was affected by an applied electric field just as the strength was affected. These results and observations have the potential to serve probabilistic reliability analysis and design optimization of multilayer PZT piezo actuators.

  18. High efficient preparation of carbon nanotube-grafted carbon fibers with the improved tensile strength

    NASA Astrophysics Data System (ADS)

    Fan, Wenxin; Wang, Yanxiang; Wang, Chengguo; Chen, Jiqiang; Wang, Qifen; Yuan, Yan; Niu, Fangxu

    2016-02-01

    An innovative technique has been developed to obtain the uniform catalyst coating on continuously moving carbon fibers. Carbon nanotube (CNT)-grafted carbon fibers with significantly improved tensile strength have been succeeded to produce by using chemical vapor deposition (CVD) when compared to the tensile strength of untreated carbon fibers. The critical requirements for preparation of CNT-grafted carbon fibers with high tensile strength have been found, mainly including (i) the obtainment of uniform coating of catalyst particles with small particle size, (ii) the low catalyst-induced and mechano-chemical degradation of carbon fibers, and (iii) the high catalyst activity which could facilitate the healing and strengthening of carbon fibers during the growth of CNTs. The optimum growth temperature was found to be about 500 °C, and the optimum catalyst is Ni due to its highest activity, there is a pronounced increase of 10% in tensile strength of carbon fibers after CNT growth at 500 °C by using Ni catalyst. Based on the observation from HRTEM images, a healing and crosslink model of neighboring carbon crystals by CNTs has been formulated to reveal the main reason that causes an increase in tensile strength of carbon fibers after the growth of CNTs. Such results have provided the theoretical and experimental foundation for the large-scale preparation of CNT-grafted carbon fibers with the improved tensile strength, significantly promoting the development of CNT-grafted carbon fiber reinforced polymer composites.

  19. Elastic Properties in Tension and Shear of High Strength Nonferrous Metals and Stainless Steel - Effect of Previous Deformation and Heat Treatment

    NASA Technical Reports Server (NTRS)

    Mebs, R W; Mcadam, D J

    1947-01-01

    A resume is given of an investigation of the influence of plastic deformation and of annealing temperature on the tensile and shear elastic properties of high strength nonferrous metals and stainless steels in the form of rods and tubes. The data were obtained from earlier technical reports and notes, and from unpublished work in this investigation. There are also included data obtained from published and unpublished work performed on an independent investigation. The rod materials, namely, nickel, monel, inconel, copper, 13:2 Cr-Ni steel, and 18:8 Cr-Ni steel, were tested in tension; 18:8 Cr-Ni steel tubes were tested in shear, and nickel, monel, aluminum-monel, and Inconel tubes were tested in both tension and shear. There are first described experiments on the relationship between hysteresis and creep, as obtained with repeated cyclic stressing of annealed stainless steel specimens over a constant load range. These tests, which preceded the measurements of elastic properties, assisted in devising the loading time schedule used in such measurements. From corrected stress-set curves are derived the five proof stresses used as indices of elastic or yield strength. From corrected stress-strain curves are derived the secant modulus and its variation with stress. The relationship between the forms of the stress-set and stress-strain curves and the values of the properties derived is discussed. Curves of variation of proof stress and modulus with prior extension, as obtained with single rod specimens, consist in wavelike basic curves with superposed oscillations due to differences of rest interval and extension spacing; the effects of these differences are studied. Oscillations of proof stress and modulus are generally opposite in manner. The use of a series of tubular specimens corresponding to different amounts of prior extension of cold reduction gave curves almost devoid of oscillation since the effects of variation of rest interval and extension spacing were

  20. Novel high T{sub g} high-strength poly(aryl ether)s

    SciTech Connect

    Banerjee, S.; Maier, G.

    1999-08-01

    A novel 2-perfluoroalkyl-activated bisfluoro monomer has been synthesized successfully using a Pd(0)-catalyzed cross-coupling reaction of 4-fluoro-3-trifluoromethyl phenyl boronic acid with 4,4{prime}-dibromodiphenylbenzene. This monomer was converted to novel poly(aryl ether)s by nucleophilic displacement of the fluorine atoms on the benzene ring with several bisphenols. The products obtained by displacement of the fluorine atoms exhibit weight average molar masses up to 1.06 {times} 10{sup 5} g/mol in GPC. These poly(aryl ether)s showed outstanding thermooxidative stability up to 534 C for 5% weight loss in TGA under synthetic air and high glass transition temperatures (T{sub g}) even up to 300 C in DSC and DMTA. These polymers are soluble in a wide range of organic solvents, e.g., CHCl{sub 3}, THF, NMP, DMF, toluene, etc., and are insoluble in DMSO and acetone. Transparent thin films of these polymers cast from DMF exhibited tensile strengths up to 115 MPa, moduli up to 2.59 GPa, and elongations up to 120% depending on their exact repeating unit structures. These values are comparable to those of high performance thermoplastic materials such as PEEK or Ultem PEI.

  1. Novel high T[sub g] high-strength poly(aryl ether)s

    SciTech Connect

    Banerjee, S.; Maier, G. . Lehrstuhl fuer Makromolekulare Stoffe)

    1999-08-01

    A novel 2-perfluoroalkyl-activated bisfluoro monomer has been synthesized successfully using a Pd(0)-catalyzed cross-coupling reaction of 4-fluoro-3-trifluoromethyl phenyl boronic acid with 4,4[prime]-dibromodiphenylbenzene. This monomer was converted to novel poly(aryl ether)s by nucleophilic displacement of the fluorine atoms on the benzene ring with several bisphenols. The products obtained by displacement of the fluorine atoms exhibit weight average molar masses up to 1.06 [times] 10[sup 5] g/mol in GPC. These poly(aryl ether)s showed outstanding thermooxidative stability up to 534 C for 5% weight loss in TGA under synthetic air and high glass transition temperatures (T[sub g]) even up to 300 C in DSC and DMTA. These polymers are soluble in a wide range of organic solvents, e.g., CHCl[sub 3], THF, NMP, DMF, toluene, etc., and are insoluble in DMSO and acetone. Transparent thin films of these polymers cast from DMF exhibited tensile strengths up to 115 MPa, moduli up to 2.59 GPa, and elongations up to 120% depending on their exact repeating unit structures. These values are comparable to those of high performance thermoplastic materials such as PEEK or Ultem PEI.

  2. Strength-Based Factors for Successful Adaptation to an Early College High School Environment

    ERIC Educational Resources Information Center

    Abernethy, Catherine

    2010-01-01

    In an early college high school setting, students are subject to varying academic, social and contextual demands of a higher educational environment. In a strength-based study of 136 diverse early college high school students, this research explored the relationship of internal and external developmental assets to adaptive functioning of…

  3. Zinc coated sheet steel for press hardening

    NASA Astrophysics Data System (ADS)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  4. Pulsed laser surface hardening of ferrous alloys.

    SciTech Connect

    Xu, Z.; Reed, C. B.; Leong, K. H.; Hunter, B. V.

    1999-09-30

    A high power pulsed Nd:YAG laser and special optics were used to produce surface hardening on 1045 steel and gray cast iron by varying the process parameters. Unlike CO{sub 2} lasers, where absorptive coatings are required, the higher absorptivity of ferrous alloys at the Nd:YAG laser wavelength eliminates the necessity of applying a coating before processing. Metallurgical analysis of the treated tracks showed that very fine and hard martensitic microstructure (1045 steel) or inhomogeneous martensite (gray cast iron) were obtained without surface melting, giving maximum hardness of HRC 61 and HRC 40 for 1045 steel and gray cast iron respectively. The corresponding maximum case depths for both alloys at the above hardness are 0.6 mm. Gray cast iron was more difficult to harden without surface melting because of its lower melting temperature and a significantly longer time-at-temperature required to diffuse carbon atoms from the graphite flakes into the austenite matrix during laser heating. The thermal distortion was characterized in term of flatness changes after surface hardening.

  5. Dose dependence of strength after low-temperature irradiation in metallic materials

    SciTech Connect

    Byun, Thak Sang; Li, Meimei; Farrell, Kenneth

    2013-01-01

    This study intends to review and characterize the low-temperature (< 200 oC) irradiation hardening behaviors in metallic materials and to propose new interpretations on the dose dependence of strength, particularly in the pre-hardening and saturation regimes. The analysis results of yield stress-dose curves indicate that four dose-dependence regimes exist: the pre-hardening, main hardening, saturation, and embrittlement regimes. The semi-log plots of yield stress versus dose data revealed that the pre-hardening regime displaying zero-hardening or softening was common at least for the alloys with low dose data available. It was observed that the dose range of the pre-hardening regime increased with the strength of material, which indicates that slower initiation in irradiation hardening is expected when strength is higher. For the majority of the metallic materials analyzed, it was reconfirmed that the exponent of the power-law hardening function was evaluated to be about 0.5 in the main hardening regime and about 0.1 in the saturation regime. In these positive hardening regimes the low strength pure metals such as Fe, Ta, Cu, and Zr displayed lower hardening exponents. The minimum dose to the saturation of irradiation hardening was in the range of 0.003 0.08 dpa, depending on the category of materials. It was also reaffirmed that there exists a strong relationship between the saturation in irradiation hardening and the occurrence of plastic instability at yield.

  6. Strength-toughness requirements for thick-walled high pressure vessels

    NASA Astrophysics Data System (ADS)

    Kapp, Joseph A.

    1992-05-01

    The strength and toughness requirements of materials used in high pressure vessels has been the subject of some discussion in the meetings of the Materials Task Group of the Special Working Group - High Pressure Vessels. A fracture mechanics analysis has been performed to theoretically establish the required toughness for a high pressure vessel. The analysis is based on the validity requirement for plane-strain fracture of fracture toughness test specimens. This means that at fracture, the crack length, uncracked ligament, and vessel length must each be greater than fifty times the crack tip plastic zone since for brittle fracture to occur. For high pressure piping applications, the limiting physical dimension is the uncracked ligament, since it can be assumed that the other dimensions are always greater than fifty times the crack tip plastic zone. To perform the fracture mechanics analysis, several parameters must be known, including vessel dimensions, material strength, degree of autofrettage, and design pressure. Remarkably, the results of the analysis show that the effects of radius ratio, pressure, and degree of autofrettage can be ignored when establishing strength and toughness requirements for design code purposes. The only parameters that enter into the calculation are yield strength, toughness and vessel thickness. The final results can easily be represented as a graph of yield strength against toughness on which several curves, one for each vessel thickness, are plotted.

  7. Hardened Client Platforms for Secure Internet Banking

    NASA Astrophysics Data System (ADS)

    Ronchi, C.; Zakhidov, S.

    We review the security of e-banking platforms with particular attention to the exploitable attack vectors of three main attack categories: Man-in-the-Middle, Man-in-the-PC and Man-in-the-Browser. It will be shown that the most serious threats come from combination attacks capable of hacking any transaction without the need to control the authentication process. Using this approach, the security of any authentication system can be bypassed, including those using SecureID Tokens, OTP Tokens, Biometric Sensors and Smart Cards. We will describe and compare two recently proposed e-banking platforms, the ZTIC and the USPD, both of which are based on the use of dedicated client devices, but with diverging approaches with respect to the need of hardening the Web client application. It will be shown that the use of a Hardened Browser (or H-Browser) component is critical to force attackers to employ complex and expensive techniques and to reduce the strength and variety of social engineering attacks down to physiological fraud levels.

  8. Fabrication and processing of high-strength densely packed carbon nanotube yarns without solution processes.

    PubMed

    Liu, Kai; Zhu, Feng; Liu, Liang; Sun, Yinghui; Fan, Shoushan; Jiang, Kaili

    2012-06-01

    Defects of carbon nanotubes, weak tube-tube interactions, and weak carbon nanotube joints are bottlenecks for obtaining high-strength carbon nanotube yarns. Some solution processes are usually required to overcome these drawbacks. Here we fabricate ultra-long and densely packed pure carbon nanotube yarns by a two-rotator twisting setup with the aid of some tensioning rods. The densely packed structure enhances the tube-tube interactions, thus making high tensile strengths of carbon nanotube yarns up to 1.6 GPa. We further use a sweeping laser to thermally treat as-produced yarns for recovering defects of carbon nanotubes and possibly welding carbon nanotube joints, which improves their Young's modulus by up to ∼70%. The spinning and laser sweeping processes are solution-free and capable of being assembled together to produce high-strength yarns continuously as desired. PMID:22538869

  9. Improvement of formability of high strength steel sheets in shrink flanging

    NASA Astrophysics Data System (ADS)

    Hamedon, Z.; Abe, Y.; Mori, K.

    2016-02-01

    In the shrinkage flanging, the wrinkling tends to occur due to compressive stress. The wrinkling will cause a difficulty in assembling parts, and severe wrinkling may leads to rupture of parts. The shrinkage flange of the ultra-high strength steel sheets not only defects the product by the occurrence of the wrinkling but also causes seizure and wear of the dies and shortens the life of dies. In the present study, a shape of a punch having gradual contact was optimized in order to prevent the wrinkling in shrinkage flanging of ultra-high strength steel sheets. The sheet was gradually bent from the corner of the sheet to reduce the compressive stress. The wrinkling in the shrink flanging of the ultra-high strength steel sheets was prevented by the punch having gradual contact. It was found that the punch having gradual contact is effective in preventing the occurrence of wrinkling in the shrinkage flanging.

  10. Fabrication and processing of high-strength densely packed carbon nanotube yarns without solution processes

    NASA Astrophysics Data System (ADS)

    Liu, Kai; Zhu, Feng; Liu, Liang; Sun, Yinghui; Fan, Shoushan; Jiang, Kaili

    2012-05-01

    Defects of carbon nanotubes, weak tube-tube interactions, and weak carbon nanotube joints are bottlenecks for obtaining high-strength carbon nanotube yarns. Some solution processes are usually required to overcome these drawbacks. Here we fabricate ultra-long and densely packed pure carbon nanotube yarns by a two-rotator twisting setup with the aid of some tensioning rods. The densely packed structure enhances the tube-tube interactions, thus making high tensile strengths of carbon nanotube yarns up to 1.6 GPa. We further use a sweeping laser to thermally treat as-produced yarns for recovering defects of carbon nanotubes and possibly welding carbon nanotube joints, which improves their Young's modulus by up to ~70%. The spinning and laser sweeping processes are solution-free and capable of being assembled together to produce high-strength yarns continuously as desired.

  11. Strain rate hardening: a hidden but critical mechanism for biological composites?

    PubMed

    Chintapalli, Ravi Kiran; Breton, Stephanie; Dastjerdi, Ahmad Khayer; Barthelat, Francois

    2014-12-01

    Natural materials such as nacre, bone, collagen and spider silk boast unusual combinations of stiffness, strength and toughness. Behind this performance is a staggered microstructure, which consists of stiff and elongated inclusions embedded in a softer and more deformable matrix. The micromechanics of deformation and failure associated with this microstructure are now well understood at the "unit cell" level, the smallest representative volume for this type of material. However, these mechanisms only translate to high performance if they propagate throughout large volumes, an important condition which is often overlooked. Here we present, for the first time, a model which captures the conditions for either spreading of deformations or localization, which determines whether a staggered composite is brittle or deformable at the macroscale. The macroscopic failure strain for the material was calculated as function of the viscoplastic properties of the interfaces and the severity of the defect. As expected, larger strains at failure can be achieved when smaller defects are present within the material, or with more strain hardening at the interface. The model also shows that strain rate hardening is a powerful source of large deformations for the material as well, a result we confirmed and validated with tensile experiments on glass-polydimethylsiloxane (PDMS) nacre-like staggered composites. An important implication is that natural materials, largely made of rate-dependent materials, could rely on strain rate hardening to tolerate initial defects and damage to maintain their functionality. Strain rate hardening could also be harnessed and optimized in bio-inspired composites in order to maximize their overall performance. PMID:25174668

  12. Coseismic landslides reveal near-surface rock strength in a high-relief tectonically active setting

    USGS Publications Warehouse

    Gallen, Sean F; Clark, Marin K; Godt, Jonathan W.

    2014-01-01

    We present quantitative estimates of near-surface rock strength relevant to landscape evolution and landslide hazard assessment for 15 geologic map units of the Longmen Shan, China. Strength estimates are derived from a novel method that inverts earthquake peak ground acceleration models and coseismic landslide inventories to obtain material proper- ties and landslide thickness. Aggregate rock strength is determined by prescribing a friction angle of 30° and solving for effective cohesion. Effective cohesion ranges are from 70 kPa to 107 kPa for 15 geologic map units, and are approximately an order of magnitude less than typical laboratory measurements, probably because laboratory tests on hand-sized specimens do not incorporate the effects of heterogeneity and fracturing that likely control near-surface strength at the hillslope scale. We find that strength among the geologic map units studied varies by less than a factor of two. However, increased weakening of units with proximity to the range front, where precipitation and active fault density are the greatest, suggests that cli- matic and tectonic factors overwhelm lithologic differences in rock strength in this high-relief tectonically active setting.

  13. Effect of Long Term, High Temperature Annealing on the Strength of Beta''-Alumina Ceramics

    NASA Astrophysics Data System (ADS)

    Rasmussen, James R.; Williams, Roger M.; Kisor, Adam K.

    2003-01-01

    It has been recently reported that subjecting beta''-alumina ceramics to a long term, high temperature anneal for the purpose of reducing the residual sodium aluminate content within the ceramic results in an apparent increase in the strength of the ceramic as well. In order to examine this hypothesis, a carefully controlled experiment was conducted. Ten tubes were cut into 100 rings 1.5 mm long. A third of the rings (randomly selected) were broken in diametral ring fracture tests, while the remaining rings were packaged and shipped to Jet Propulsion Laboratory (JPL) where half of them were annealed, and the other half were unpacked and stored under appropriate dry conditions to act a shipping and handling control group. Once the annealing was completed, both groups of rings were repackaged and returned to Advanced Modular Power Systems (AMPS) and broken in diametral ring tests. The annealed group had the lowest strength as indicated by the Weibull characteristic strengths. Weibull characteristic strengths for the unannealed, control, and annealed groups were 376 MPa, 326 MPa, and 294 MPa, respectively. The Weibull moduli of the unannealed and annealed groups were nominally the same at 9.0 and 8.6, respectively. That for the handling control group was lower at 6.8. The lower strength of the annealed ceramics is consistent with earlier work showing a decrease in ceramic strength with increasing grain size.

  14. Biaxial Flexural Strength of Poled Lead Zirconate Titanate under High Electric Field with Extended Field Range

    SciTech Connect

    Zhang, Kewei; Zeng, Fan W; Wang, Hong; Lin, Hua-Tay

    2013-01-01

    In the present work, as-received poled lead zirconate titanate, or PZT 5A, was examined using ball-on-ring (BoR) mechanical testing coupled with an electric field. Electric fields in the range of 4Ec (Ec, coercive field) with controlled loading paths were applied, and mechanical tests at a substantial number of characteristic electric field levels were conducted. Commercial electronic liquid FC-40 was used to prevent the setup from dielectric breakdown under a high electric field. Weibull strength distribution was used to interpret the mechanical strength data. The data showed that the strength levels of the PZT-5A tested under OC (open circuit) in air and in FC-40 were almost the same. It was further revealed that , for the studied cases, the effect of loading history on the biaxial flexural strength of the PZT was significant in -Ec, but not in OC or zero field as well as 4Ec . An asymmetry V curve was observed for the characteristic strength-electric field graph, and the bottom of V curve was located near the negative coercive field. Microscopy analysis showed that surface-located volume-distributed flaws were the strength limiter and responsible for the failure of the tested PZT under electromechanical loadings.

  15. Reinforcement of calcium phosphate cement by incorporating with high-strength β-tricalcium phosphate aggregates.

    PubMed

    Gu, Tao; Shi, Haishan; Ye, Jiandong

    2012-02-01

    Calcium phosphate cement (CPC) sets to form hydroxyapatite after implantation and has been used in orthopedic and dental procedures. However, the brittleness and low strength of CPC prohibit its use in many stress-bearing locations, and so the improvement of the compressive strength is one of the focuses of research on CPC. In this study, a novel way was used to improve the mechanical performance of CPC by dispersion of high-strength degradable β-tricalcium phosphate (β-TCP) granules sized between 200 μm and 450 μm in the cement as aggregates. Intimate bonding was formed between the aggregates and CPC matrix after hydration. The results showed that, by addition of 20 wt % the as-prepared β-TCP aggregates, the compressive strength of the calcium phosphate cement was increased by about 70%, while the paste of the CPC concrete still maintained injectable, and the heat release decreased obviously (about 25%) in the hydration process. The high strength or high rigidity of the β-TCP aggregates and good interfacial bonding between the aggregates and the CPC matrix seemed to contribute to the significant improvement in the mechanical performance. PMID:22113933

  16. Low-Temperature Toughening Mechanism in Thermomechanically Processed High-Strength Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hwang, Byoungchul; Lee, Chang Gil; Kim, Sung-Joon

    2011-03-01

    High-strength low-alloy (HSLA) steels were fabricated by varying thermomechanical processing conditions such as rolling and cooling conditions in the intercritical region, and the low-temperature toughening mechanism was investigated in terms of microstructure and the associated grain boundary characteristics. The steels acceleratedly cooled to relatively higher temperature had lower tensile strength than those acceleratedly cooled to room temperature due to the increased volume fraction of granular bainite or polygonal ferrite (PF) irrespective of rolling in the intercritical region, while the yield strength was dependent on intercritical rolling, and start and finish cooling temperatures, which affected the formation of PF and low-temperature transformation phases. The steel rolled in the intercritical region and cooled to 673 K (400 °C) provided the best combination of high yield strength and excellent low-temperature toughness because of the presence of fine PF and appropriate mixture of various low-temperature transformation phases such as granular bainite, degenerate upper bainite (DUB), lower bainite (LB), and lath martensite (LM). Despite the high yield strength, the improvement of low-temperature toughness could be explained by the reduction of overall effective grain size based on the electron backscattered diffraction (EBSD) analysis data, leading to the decrease in ductile-to-brittle transition temperature (DBTT).

  17. Life cycle CO{sub 2} evaluation on reinforced concrete structures with high-strength concrete

    SciTech Connect

    Tae, Sungho; Baek, Cheonghoon Shin, Sungwoo

    2011-04-15

    The purpose of this study is to evaluate the environment performance of high-strength concrete used in super tall buildings as material of environmental load reduction. To this end, this study proposed a plan for the evaluation of energy consumption and CO{sub 2} emission throughout the life cycle of the building, and calculated the energy consumption and CO{sub 2} emission throughout the life cycle of tall apartment building that was actually constructed using this plan. Then, we evaluated the energy consumption and CO{sub 2} emission reduction performance for the life cycle of the building by the decrease of concrete and reinforced rebar quantities and the increase of building lifespan obtained through conversion of existing building's concrete compressive strength to 40 MPa high-strength concrete. As a result, the life cycle energy consumption in case 3, a high-strength concrete building, decreased 15.53% and 2.95% respectively compared with cases 1 and 2. The evaluation of the general strength concrete buildings and the life cycle CO{sub 2} emission also decreased 16.70% and 3.37% respectively, compared with cases 1 and 2.

  18. High strength, low carbon, dual phase steel rods and wires and process for making same

    DOEpatents

    Thomas, Gareth; Nakagawa, Alvin H.

    1986-01-01

    A high strength, high ductility, low carbon, dual phase steel wire, bar or rod and process for making the same is provided. The steel wire, bar or rod is produced by cold drawing to the desired diameter in a single multipass operation a low carbon steel composition characterized by a duplex microstructure consisting essentially of a strong second phase dispersed in a soft ferrite matrix with a microstructure and morphology having sufficient cold formability to allow reductions in cross-sectional area of up to about 99.9%. Tensile strengths of at least 120 ksi to over 400 ksi may be obtained.

  19. ZERODUR glass ceramics: strength data for the design of structures with high mechanical stresses

    NASA Astrophysics Data System (ADS)

    Hartmann, Peter; Nattermann, Kurt; Döhring, Thorsten; Kuhr, Markus; Thomas, Peter; Kling, Guenther; Gath, Peter; Lucarelli, Stefano

    2008-07-01

    With an increasing number of applications mirrors and support structures made of the zero expansion glass ceramic material ZERODUR® has to endure high mechanical loads, e.g. rocket launches or controlled deformations for optical image correction. Like for other glassy materials, the strength of glass ceramics is dominated by its surface condition. Test specimens have been ground with fine grain tools (e.g. D64 diamond grains) and / or subsequently etched. The strength data basis for the design of highly stressed structures has been extended and new information has been derived for the extrapolation to low failure probabilities.

  20. Neck strength: a protective factor reducing risk for concussion in high school sports.

    PubMed

    Collins, Christy L; Fletcher, Erica N; Fields, Sarah K; Kluchurosky, Lisa; Rohrkemper, Mary Kay; Comstock, R Dawn; Cantu, Robert C

    2014-10-01

    As the number of high school students participating in athletics continues to increase, so will the number of sports-related concussions unless effective concussion prevention programs are developed. We sought to develop and validate a cost-effective tool to measure neck strength in a high school setting, conduct a feasibility study to determine if the developed tool could be reliably applied by certified athletic trainers (ATs) in a high school setting, and conduct a pilot study to determine if anthropometric measurements captured by ATs can predict concussion risk. In the study's first phase, 16 adult subjects underwent repeated neck strength testing by a group of five ATs to validate the developed hand-held tension scale, a cost effective alternative to a hand-held dynamometer. In the second phase, during the 2010 and 2011 academic years, ATs from 51 high schools in 25 states captured pre-season anthropometric measurements for 6,704 high school athletes in boys' and girls' soccer, basketball, and lacrosse, as well as reported concussion incidence and athletic exposure data. We found high correlations between neck strength measurements taken with the developed tool and a hand-held dynamometer and the measurements taken by five ATs. Smaller mean neck circumference, smaller mean neck to head circumference ratio, and weaker mean overall neck strength were significantly associated with concussion. Overall neck strength (p < 0.001), gender (p < 0.001), and sport (p = 0.007) were significant predictors of concussions in unadjusted models. After adjusting for gender and sport, overall neck strength remained a significant predictor of concussion (p = 0.004). For every one pound increase in neck strength, odds of concussion decreased by 5 % (OR = 0.95, 95 % CI 0.92-0.98). We conclude that identifying differences in overall neck strength may be useful in developing a screening tool to determine which high school athletes are at higher risk of concussion. Once identified

  1. Hardening and yielding in colloidal gels

    NASA Astrophysics Data System (ADS)

    Del Gado, Emanuela; Colombo, Jader; Bouzid, Mehdi

    Attractive colloidal gel networks are disordered elastic solids that can form even in extremely dilute particle suspensions. With interaction strengths comparable to the thermal energy, their stress-bearing network can locally restructure via breaking and reforming inter-particle bonds. We use molecular dynamics simulations of a model system to investigate the strain hardening and the yielding process. During shear start up protocol, the system exhibits strong localization of tensile stresses that may be released through the breaking and formation of new bonds. In this regime, the small amplitude oscillatory shear analysis shows that the storage and the loss modulus follow a power law behavior that are closely reminiscent of experimental observations. At large accumulated strains, the strain-induced reorganization of the gel may trigger flow heterogeneities and eventually lead to the yielding of the gel via a quasi brittle damage of its structure.

  2. The failed strength of ceramics subjected to high-velocity impact

    NASA Astrophysics Data System (ADS)

    Holmquist, Timothy J.; Johnson, Gordon R.

    2008-07-01

    This article addresses the response of failed ceramics. Under high-velocity impact, ceramics transition from a solid intact material to a fragmented and granular material. This process is often referred to as "damage and failure" and is a complex phenomenon. Because ceramics are very strong in compression, it is difficult to perform laboratory experiments that produce conditions similar to those produced during projectile impact, where the ceramic transitions from an intact material to a granular (failed) material. This limitation generally requires the damage and failed strength to be inferred from computed results that provide good agreement with ballistic penetration experiments. Previous work by the authors [J. Appl. Phys. 97, 093502 (2005)] has suggested a relatively low failed strength for silicon carbide (˜200 MPa) that is generally lower than other published data (although the data vary significantly). Work presented here provides additional evidence for a low failed strength for silicon carbide (and also aluminum nitride and boron carbide). Experimental and computed results of high-velocity penetration into thick ceramic targets exhibit large after-flow penetration (the difference between primary penetration and total penetration) that is strongly influenced by the strength of the material directly in front of the penetrator. The large after-flow observed in the experiments and computed results are consistent with a low failed strength. Similar behavior is also observed for aluminum nitride and boron carbide, suggesting that the failed strength of ceramics may be less a function of the specific material and more a characteristic of granular flow under the conditions of high-velocity impact. To provide additional insight into the response of granular material, an analysis of recent ballistic experiments into silicon carbide powder was performed, where the strength of the powder was determined from the computed results. The analysis indicated that the

  3. Status of High-Strength Nanotube Composites at Johnson Space Center

    NASA Technical Reports Server (NTRS)

    Files, Bradley S.; Mayeaux, Brian; Proft, William; Nikolaev, Pavel; Nicholson, Leonard S. (Technical Monitor)

    2000-01-01

    Single-wall carbon nanotubes offer extraordinary mechanical properties that could start a revolution in materials science. The combination of very high strength and modulus with high strain to failure makes nanotubes an ideal fiber for strengthening in composites. Because of the scale of these fibers, new challenges exist for processing of composite materials and materials characterization. Our project includes aspects of nanotube materials from production and characterization to purification and incorporation into composites for mechanical testing. Early results show that some new techniques will be necessary for the strength of single wall nanotubes to be fully utilized. Current research at JSC focuses on structural polymeric materials to attempt to lower the weight of spacecraft necessary for interplanetary missions. Studies show good nanotube dispersion and wetting by the epoxy materials. Results of tensile strength tests will also be reported. This presentation will focus on current research into polymer nanotube composites and the next steps toward this revolution in aerospace materials.

  4. Simplified identification of material parameters for Yoshida-Uemori kinematic hardening model

    NASA Astrophysics Data System (ADS)

    Phongsai, T.; Uthaisangsuk, V.; Chongthairungruang, B.; Suranuntchai, S.; Jirathearanat, S.

    2014-06-01

    In sheet metal forming process of Advanced High Strength (AHS) steels, springback effect is one of the most critical problems for manufacturer. The springback of a formed part occurs due to residual stress released after deformation. FE simulations were often used to describe both forming and springback behavior of steel sheets. Recently, the Yoshida- Uemori (Y-U) kinematic hardening model has been successfully applied for the springback simulation. The model is capable of reproducing the transient Bauschinger effect, permanent softening and work hardening stagnation during a large deformation. In this work, method for determining materials parameter of the Y-U model was briefly presented. Initially, cyclic tests were performed under both tension and compression loads for the high strength steel grade JSC780Y and JSC980Y. FE simulations of 1-element model were carried in order to investigate predicted cyclic stress strain curves. Both Y-U model and a mixed isotropic-kinematic Barlat2000 model were used in the simulations. Stamping tests of hat shape sample were carried out for verifying the experimental and numerical results. It was found that the Y-U model provided more accurate springback results than the other model.

  5. CSCS certification and school enrollment impacts upon high school strength facilities, equipment, and safety.

    PubMed

    Judge, Lawrence W; Petersen, Jeffrey C; Bellar, David M; Craig, Bruce W; Gilreath, Erin L

    2013-09-01

    The rapid growth and expanding use of high school strength and conditioning facilities (SCFs) creates a need to research and better understand these vital facilities. This study was designed to examine SCFs at the high school level including facility size, equipment, leadership/staffing, and safety. A 70-item online survey instrument, developed with expert input from certified strength professionals, was used to collect data regarding the SCFs in high schools throughout a midwestern state, and was distributed via email to a total of 390 high school athletic directors. Survey respondents (n = 108) all reported the presence of SCFs with 95.4% indicating a dedicated SCF space. A strong positive correlation (r = 0.610, p ≤ 0.001) was determined between the variables of SCF size in square feet and school size measured by total enrollment. Analysis of variance and χ² analyses revealed significant differences in equipment, facility size, and safety factors based on the categorical variables of school size and the presence of certified strength and conditioning specialist (CSCS) leadership. It appears the CSCS's application of their scientific knowledge goes beyond training athletes for the goal of improving athletic performance to actually influence the SCF itself. Athletic administrators at the high school level need to recognize the impact CSCS program leadership can have on the overall quality of the strength and conditioning program and facility. PMID:22505129

  6. A Study on Forming Characteristics of Roll Forming Process with High Strength Steel

    NASA Astrophysics Data System (ADS)

    Joo, ByeongDon; Lee, HyunJong; Kim, DongKyu; Moon, YoungHoon

    2011-08-01

    Roll forming is a kind of sheet metal forming process used to manufacture long sheet metal products with constant cross section. Recently, roll forming technology draws attentions of automotive industries due to its various advantages, such as high production speed, reduced tooling cost and improved quality. In automotive industries, roll formed automotive parts used as structural components in vehicle body frame or sub frame and high strength steel becomes more common to improve safety and fuel efficiency. However, when roll forming process is performed with high strength steel, rolling forming defects, such as spring back, buckling and scratch should be considered more carefully. In this study, efforts to avoid roll forming defects and to optimize forming parameters were performed. FE analysis was performed with high strength steels using commercially available simulation software, COPRA-RF™ and SHAPE-RF™. Forming characteristics were analyzed and roll flower model and proper roll-pass sequences were suggested by analyzing longitudinal strain and deformation behavior. This study provided considerable experience about roll forming process design that using high strength steel.

  7. Life on the Hardened Border

    ERIC Educational Resources Information Center

    Miller, Bruce Granville

    2012-01-01

    The many Coast Salish groups distributed on both sides of the United States-Canada border on the Pacific coast today face significant obstacles to cross the international border, and in some cases are denied passage or intimidated into not attempting to cross. The current situation regarding travel by Aboriginal people reflects the "hardening" of…

  8. Onycholysis induced by nail hardener.

    PubMed

    Helsing, Per; Austad, Joar; Talberg, Hans Jørgen

    2007-10-01

    Nail hardeners appeared in the market during the 1960s. They were basically solutions of formaldehyde. The first adverse effects were published in 1966 (1). Reactions were onycholysis, chromonychia, subungual haemorrhage, and hyperkeratosis. Onycholysis may be non-inflammatory or inflammatory, and is accompanied by throbbing pain. Inflammatory reactions are followed by paronychia and occasional dermatitis on the digital pulpa. PMID:17868227

  9. Empirical beam hardening correction (EBHC) for CT

    SciTech Connect

    Kyriakou, Yiannis; Meyer, Esther; Prell, Daniel; Kachelriess, Marc

    2010-10-15

    C-arm CT scanner (Axiom Artis dTA, Siemens Healthcare, Forchheim, Germany). A large variety of phantom, small animal, and patient data were used to demonstrate the data and system independence of EBHC. Results: Although no physics apart from the initial segmentation procedure enter the correction process, beam hardening artifacts were significantly reduced by EBHC. The image quality for clinical CT, micro-CT, and C-arm CT was highly improved. Only in the case of C-arm CT, where high scatter levels and calibration errors occur, the relative improvement was smaller. Conclusions: The empirical beam hardening correction is an interesting alternative to conventional iterative higher order beam hardening correction algorithms. It does not tend to over- or undercorrect the data. Apart from the segmentation step, EBHC does not require assumptions on the spectra or on the type of material involved. Potentially, it can therefore be applied to any CT image.

  10. Hydrogen induced cracking tests of high strength steels and nickel-iron base alloys using the bolt-loaded specimen

    SciTech Connect

    Vigilante, G.N.; Underwood, J.H.; Crayon, D.; Tauscher, S.; Sage, T.; Troiano, E.

    1997-12-31

    Hydrogen induced cracking tests were conducted on high strength steels and nickel-iron base alloys using the constant displacement bolt-loaded compact specimen. The bolt-loaded specimen was subjected to both acid and electrochemical cell environments in order to produce hydrogen. The materials tested were A723, Maraging 200, PH 13-8 Mo, Alloy 718, Alloy 706, and A286, and ranged in yield strength from 760--1400 MPa. The effects of chemical composition, refinement, heat treatment, and strength on hydrogen induced crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and threshold levels. In comparison, the nickel-iron base alloys tested exhibited up to three orders of magnitude lower crack growth rates than the high strength steels tested. It is widely known that high strength steels and nickel base alloys exhibit different crack growth rates, in part, because of their different crystal cell structure. In the high strength steels tested, refinement and heat treatment had some effect on hydrogen induced cracking, though strength was the predominant factor influencing susceptibility to cracking. When the yield strength of one of the high strength steels tested was increased moderately, from 1130 MPa to 1275 MPa, the incubation times decreased by over two orders of magnitude, the crack growth rates increased by an order of magnitude, and the threshold stress intensity was slightly lower.

  11. Formability Analysis of Diode-Laser-Welded Tailored Blanks of Advanced High-Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Panda, S. K.; Baltazar Hernandez, V. H.; Kuntz, M. L.; Zhou, Y.

    2009-08-01

    Currently, advances due to tailored blanking can be enhanced by the development of new grades of advanced high-strength steels (HSSs), for the further weight reduction and structural improvement of automotive components. In the present work, diode laser welds of three different grades of advanced high-strength dual-phase (DP) steel sheets (with tensile strengths of 980, 800, and 450 MPa) to high-strength low-alloy (HSLA) material were fabricated by applying the proper welding parameters. Formability in terms of Hecker’s limiting dome height (LDH), the strain distribution on the hemispherical dome surface, the weld line movement during deformation, and the load-bearing capacity during the stretch forming of these different laser-welded blanks were compared. Finite element (FE) analysis of the LDH tests of both the parent metals and laser-welded blanks was done using the commercially available software package LS-DYNA (Livermore Software Technology Corporation, Livermore, CA); the results compared well with the experimental data. It was also found that the LDH was not affected by the soft zone or weld zone properties; it decreased, however, with an increase in a nondimensional parameter, the “strength ratio” (SR). The weld line movement during stretch forming is an indication of nonuniform deformation resulting in a decrease in the LDH. In all the dissimilar weldments, fracture took place on the HSLA side, but the fracture location shifted to near the weld line (at the pole) in tailor-welded blanks (TWBs) of a higher strength ratio.

  12. High strength, light weight Ti-Y composites and method of making same

    DOEpatents

    Verhoeven, John D.; Ellis, Timothy W.; Russell, Alan M.; Jones, Lawrence L.

    1993-04-06

    A high strength, light weight "in-situ" Ti-Y composite is produced by deformation processing a cast body having Ti and Y phase components distributed therein. The composite comprises elongated, ribbon-shaped Ti and Y phase components aligned along an axis of the deformed body.

  13. An investigation of the plastic fracture of high strength steels. Ph.D. Thesis

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1973-01-01

    Three generally recognized stages of plastic fracture in high strength steels are considered in detail. These stages consist of void initiation, void growth, and void coalescence. A brief review of the existing literature on plastic fracture is included along with an outline of the experimental approach used in the investigation.

  14. Preparation of high-strength nanometer scale twinned coating and foil

    DOEpatents

    Zhang, Xinghang; Misra, Amit; Nastasi, Michael A.; Hoagland, Richard G.

    2006-07-18

    Very high strength single phase stainless steel coating has been prepared by magnetron sputtering onto a substrate. The coating has a unique microstructure of nanometer spaced twins that are parallel to each other and to the substrate surface. For cases where the coating and substrate do not bind strongly, the coating can be peeled off to provide foil.

  15. High strength, light weight Ti-Y composites and method of making same

    DOEpatents

    Verhoeven, J.D.; Ellis, T.W.; Russell, A.M.; Jones, L.L.

    1993-04-06

    A high strength, light weight in-situ'' Ti-Y composite is produced by deformation processing a cast body having Ti and Y phase components distributed therein. The composite comprises elongated, ribbon-shaped Ti and Y phase components aligned along an axis of the deformed body.

  16. Marketing research for EE G Mound Applied Technologies' heat treatment process of high strength materials

    SciTech Connect

    Shackson, R.H.

    1991-10-09

    This report summarizes research conducted by ITI to evaluate the commercialization potential of EG G Mound Applied Technologies' heat treatment process of high strength materials. The remainder of the report describes the nature of demand for maraging steel, extent of demand, competitors, environmental trends, technology life cycle, industry structure, and conclusion. (JL)

  17. ANAEROBIC TREATMENT OF A SIMULATED HIGH-STRENGTH INDUSTRIAL WASTEWATER CONTAINING CHLOROPHENOLS

    EPA Science Inventory

    An anaerobic fluidized-bed granular activated carbon (GAC) reactor employing carbon replacement was evaluated for the treatment of a simulated high strength industrial wastewater containing inhibitory concentrations of chlorophenols. he reactor was fed 2000-5900 mg/L acetic acid,...

  18. The Effect of Weight Reduction on Body Composition and Strength in High School Wrestlers.

    ERIC Educational Resources Information Center

    Hejna, William F.; And Others

    A study assessed the relationship of weight reduction to the strength of various muscle groups in conjunction with a pre-season and in-season training and conditioning program. Twenty-nine high school wrestlers, with an average age of 16 years 4 months, significantly reduced their body weight. In the process, there were losses in lean body weight.…

  19. Kic size effect study on two high-strength steels using notched bend specimens

    NASA Technical Reports Server (NTRS)

    Stonesifer, F. R.

    1974-01-01

    Five methods are used to calculate plane strain fracture toughness (K sub Q) values for bend-specimens of various sizes from two high-strength steels. None of the methods appeared to satisfactorily predict valid stress intensity factor (K sub IC) values from specimens of sizes well below that required by E399 standard tests.

  20. Tensile-strength apparatus applies high strain-rate loading with minimum shock

    NASA Technical Reports Server (NTRS)

    Cotrill, H. E., Jr.; Mac Glashan, W. F., Jr.

    1966-01-01

    Tensile-strength testing apparatus employs a capillary bundle through which a noncompressible fluid is extruded and a quick-release valve system. This apparatus applies the test loads at relatively constant very high strain rates with minimal shock and vibration to the tensile specimen and apparatus.

  1. Relationship of Muscular Strength on Work Performance in High School Students with Mental Retardation

    ERIC Educational Resources Information Center

    Smail, Karen M.; Horvat, Michael

    2006-01-01

    The relationship of muscular strength on work performance measures in high school students with mild mental retardation was investigated. Ten students from a self contained Special Education class were matched according to age, gender, height, and weight then randomly assigned to either the treatment group or control group. The treatment group…

  2. Single cell mechanics: stress stiffening and kinematic hardening.

    PubMed

    Fernández, Pablo; Ott, Albrecht

    2008-06-13

    Cell mechanical properties are fundamental to the organism but remain poorly understood. We report a comprehensive phenomenological framework for the complex rheology of single fibroblast cells: a superposition of elastic stiffening and viscoplastic kinematic hardening. Despite the complexity of the living cell, its mechanical properties can be cast into simple, well-defined rules. Our results reveal the key role of crosslink slippage in determining mechanical cell strength and robustness. PMID:18643547

  3. Elastic constant versus temperature behavior of three hardened maraging steels

    NASA Technical Reports Server (NTRS)

    Ledbetter, H. M.; Austin, M. W.

    1985-01-01

    Elastic constants of three maraging steels were determined by measuring ultrasonic velocities. Annealed steels show slightly lower bulk moduli and considerably lower shear moduli than hardened steels. All the elastic constants (Young's modulus, shear modulus, bulk modulus and Poisson's ratio) show regular temperature behavior between 76 and 400 K. Young's modulus and the shear modulus increase with increasing yield strength, but the bulk modulus and Poisson's ratio are relatively unchanged. Elastic anisotropy is quite small.

  4. Properties of Galvanized and Galvannealed Advanced High Strength Hot Rolled Steels

    SciTech Connect

    V.Y. Guertsman; E. Essadiqi; S. Dionne; O. Dremmailova; R. Bouchard; B. Voyzelle; J. McDermid; R. Fourmentin

    2008-04-01

    The objectives of the project were (i) to develop the coating process information to achieve good quality coatings on 3 advanced high strength hot rolled steels while retaining target mechanical properties, (ii) to obtain precise knowledge of the behavior of these steels in the various forming operations and (iii) to establish accurate user property data in the coated conditions. Three steel substrates (HSLA, DP, TRIP) with compositions providing yield strengths in the range of 400-620 MPa were selected. Only HSLA steel was found to be suitable for galnaizing and galvannealing in the hot rolled condition.

  5. Neptunium(V) adsorption to bacteria at low and high ionic strength

    SciTech Connect

    Ams, David A; Swanson, Juliet S; Reed, Donald T; Fein, Jeremy B

    2010-12-08

    Np(V) is expected to be the predominant oxidation state of neptunium in aerobic natural waters. Np(V), as the NpO{sub 2}{sup +} aquo and associated complexed species, is readily soluble, weakly interacting with geologic media, and has a high redox stability under a relatively wide range of subsurface conditions. These chemical properties, along with a long half-life make it a primary element of concern regarding long-term nuclear waste storage and subsurface contaminant. The fate and transport of neptunium in the environment may be influenced by adsorption onto bacterial surfaces. The adsorption of neptunium to bacterial surfaces ties the mobility of the contaminant to the mobility of the bacterium. In this study, the adsorption of the neptunyl (NpO{sub 2}{sup +}) ion was evaluated at low ionic strength on a common soil bacterium and at high ionic strength on a halophilic bacterium isolated from a briny groundwater near the Waste Isolation Pilot Plant (WIPP) in southeast New Mexico. Adsorption experiments were performed in batch reactors as a function of pH, ionic strength, and bacterialNp mass ratio. Np(V) adsorption was modeled using a surface complexation approach with the mathematical program FITEQL to determine functional group specific binding constants. The data from acid and base titrations of the bacteria were also modeled to estimate the concentrations and deprotonation constants of discrete bacterial surface functional groups. Bacterial functional group characteristics and Np(V) adsorption behavior between the soil bacterium and the halophilic bacterium were compared. These results highlight the key similarities and differences in actinide adsorption behavior in environments of significantly different ionic strength. Similarities in adsorption behavior may be linked to similarities in the characteristics of the moieties between all bacterial cell walls. Differences in adsorption behavior may reflect differences in ionic strength effects, rather than

  6. Aerospace Patented High-Strength Aluminum Alloy Used in Commercial Industries

    NASA Technical Reports Server (NTRS)

    2004-01-01

    NASA structural materials engineer, Jonathan Lee, displays blocks and pistons as examples of some of the uses for NASA's patented high-strength aluminum alloy originally developed at Marshall Space Flight Center in Huntsville, Alabama. NASA desired an alloy for aerospace applications with higher strength and wear-resistance at elevated temperatures. The alloy is a solution to reduce costs of aluminum engine pistons and lower engine emissions for the automobile industry. The Boats and Outboard Engines Division at Bombardier Recreational Products of Sturtevant, Wisconsin is using the alloy for pistons in its Evinrude E-Tec outboard engine line.

  7. Neptunium(V) Adsorption to Bacteria at Low and High Ionic Strength

    NASA Astrophysics Data System (ADS)

    Ams, D.; Swanson, J. S.; Reed, D. T.

    2010-12-01

    Np(V) is expected to be the predominant oxidation state of neptunium in aerobic natural waters. Np(V), as the NpO2+ aquo and associated complexed species, is readily soluble, interacts weakly with geologic media, and has a high redox stability under a relatively wide range of subsurface conditions. These chemical properties, along with a long half-life make it a primary element of concern regarding long-term nuclear waste storage and subsurface containment. The fate and transport of neptunium in the environment may be influenced by adsorption onto bacterial surfaces. The adsorption of neptunium to bacterial surfaces ties the mobility of the contaminant to the mobility of the bacterium. In this study, the adsorption of the neptunyl (NpO2+) ion was evaluated at low ionic strength on a common soil bacterium and at high ionic strength on a halophilic bacterium isolated from a briny groundwater near the Waste Isolation Pilot Plant (WIPP) in southeast New Mexico. Adsorption experiments were performed in batch reactors as a function of pH, ionic strength, and bacteria/Np mass ratio. Np(V) adsorption was modeled using a surface complexation approach with the mathematical program FITEQL to determine functional group specific binding constants. The data from acid and base titrations of the bacteria used were also modeled to estimate the concentrations and deprotonation constants of discrete bacterial surface functional groups. Bacterial functional group characteristics and Np(V) adsorption behavior between the soil bacterium and the halophilic bacterium were compared. These results highlight key similarities and differences in actinide adsorption behavior in environments of significantly different ionic strength. The observed adsorption behavior may be linked to similarities and differences in the characteristics of the moieties between the cell walls of common gram-negative soil and halophilic bacteria. Moreover, differences in adsorption behavior may also reflect ionic

  8. Development of multi-pass weld condition for high strength steel using Taguchi method

    SciTech Connect

    Kim, S.H.

    1995-12-01

    The mechanical tests (tensile strength, impact toughness) are performed to develop a weld conditions for high strength steel. The effects of heat input, weld geometry (root face, root gap, groove angle), electrode type, plate thickness are experimentally analyzed using Taguchi method with an orthogonal L18(2{sup 1} {times} 3{sup 7}) array. From the experiments and the ANOVA analysis, effects of the main factors as well as the interactions between any two factors are quantitatively analyzed and the equations for the mechanical properties as functions of the weld conditions are derived.

  9. On the Specific Role of Microstructure in Governing Cyclic Fatigue, Deformation, and Fracture Behavior of a High-Strength Alloy Steel

    NASA Astrophysics Data System (ADS)

    Manigandan, K.; Srivatsan, T. S.

    2015-06-01

    In this paper, the results of an experimental study that focused on evaluating the conjoint influence of microstructure and test specimen orientation on fully reversed strain-controlled fatigue behavior of the high alloy steel X2M are presented and discussed. The cyclic stress response of this high-strength alloy steel revealed initial hardening during the first few cycles followed by gradual softening for most of fatigue life. Cyclic strain resistance exhibited a linear trend for the variation of elastic strain amplitude with reversals to failure, and plastic strain amplitude with reversals to failure. Fracture morphology was the same at the macroscopic level over the entire range of cyclic strain amplitudes examined. However, at the fine microscopic level, the alloy steel revealed fracture to be essentially ductile with features reminiscent of predominantly "locally" ductile and isolated brittle mechanisms. The mechanisms governing stress response at the fine microscopic level, fatigue life, and final fracture behavior are presented and discussed in light of the mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the microstructural constituents during fully reversed strain cycling, cyclic strain amplitude, and resultant response stress.

  10. Carbon nanotube yarns with high tensile strength made by a twisting and shrinking method.

    PubMed

    Liu, Kai; Sun, Yinghui; Zhou, Ruifeng; Zhu, Hanyu; Wang, Jiaping; Liu, Liang; Fan, Shoushan; Jiang, Kaili

    2010-01-29

    We report a simple and continuous spinning method that combines twisting and shrinking processes to produce carbon nanotube yarns. In this method, a yarn freshly spun from a super-aligned carbon nanotube array is first twisted and then passes through a volatile solvent for shrinking. The as-produced yarn consists of densely packed carbon nanotubes, and thus has a tensile strength up to about 1 GPa. The tensile strength depends on the diameter and the twisting angle of the yarn. Different kinds of solvents, such as water, ethanol, and acetone, are used to shrink the twisted yarns, and acetone shows the best shrinking effect. The origin of the solvent shrinking effect is investigated. Our method is favorable for continuous mass production of high strength carbon nanotube yarns with a wide range of diameters, especially ultra-thin yarns. PMID:20009208

  11. Structural optimization of 3D-printed synthetic spider webs for high strength.

    PubMed

    Qin, Zhao; Compton, Brett G; Lewis, Jennifer A; Buehler, Markus J

    2015-01-01

    Spiders spin intricate webs that serve as sophisticated prey-trapping architectures that simultaneously exhibit high strength, elasticity and graceful failure. To determine how web mechanics are controlled by their topological design and material distribution, here we create spider-web mimics composed of elastomeric filaments. Specifically, computational modelling and microscale 3D printing are combined to investigate the mechanical response of elastomeric webs under multiple loading conditions. We find the existence of an asymptotic prey size that leads to a saturated web strength. We identify pathways to design elastomeric material structures with maximum strength, low density and adaptability. We show that the loading type dictates the optimal material distribution, that is, a homogeneous distribution is better for localized loading, while stronger radial threads with weaker spiral threads is better for distributed loading. Our observations reveal that the material distribution within spider webs is dictated by the loading condition, shedding light on their observed architectural variations. PMID:25975372

  12. Nanocrystalline Advanced High Strength Steel Produced by Cold Rolling and Annealing

    NASA Astrophysics Data System (ADS)

    Field, Daniel M.; Van Aken, David C.

    2016-05-01

    An advanced high strength steel of composition Fe-0.11C-2.46Si-11.5Mn-0.38Al-0.029N (wt pct) was produced with a yield strength of 790 MPa, an ultimate tensile strength of 1300 MPa, and a total elongation of 28 pct. Conventional processing of hot-band steel by cold rolling and annealing at 873 K (600 °C) was used to produce a nanocrystalline structure with an average grain diameter 112 ± 25 nm (68 pct confidence level). Electron backscatter diffraction (EBSD) and X-ray diffraction (XRD) were utilized to characterize the nanocrystalline steel, which consisted of γ-austenite, ɛ-martensite, and α-ferrite.

  13. Structural optimization of 3D-printed synthetic spider webs for high strength

    NASA Astrophysics Data System (ADS)

    Qin, Zhao; Compton, Brett G.; Lewis, Jennifer A.; Buehler, Markus J.

    2015-05-01

    Spiders spin intricate webs that serve as sophisticated prey-trapping architectures that simultaneously exhibit high strength, elasticity and graceful failure. To determine how web mechanics are controlled by their topological design and material distribution, here we create spider-web mimics composed of elastomeric filaments. Specifically, computational modelling and microscale 3D printing are combined to investigate the mechanical response of elastomeric webs under multiple loading conditions. We find the existence of an asymptotic prey size that leads to a saturated web strength. We identify pathways to design elastomeric material structures with maximum strength, low density and adaptability. We show that the loading type dictates the optimal material distribution, that is, a homogeneous distribution is better for localized loading, while stronger radial threads with weaker spiral threads is better for distributed loading. Our observations reveal that the material distribution within spider webs is dictated by the loading condition, shedding light on their observed architectural variations.

  14. High-Strength Composite Fabric Tested at Structural Benchmark Test Facility

    NASA Technical Reports Server (NTRS)

    Krause, David L.

    2002-01-01

    Large sheets of ultrahigh strength fabric were put to the test at NASA Glenn Research Center's Structural Benchmark Test Facility. The material was stretched like a snare drum head until the last ounce of strength was reached, when it burst with a cacophonous release of tension. Along the way, the 3-ft square samples were also pulled, warped, tweaked, pinched, and yanked to predict the material's physical reactions to the many loads that it will experience during its proposed use. The material tested was a unique multi-ply composite fabric, reinforced with fibers that had a tensile strength eight times that of common carbon steel. The fiber plies were oriented at 0 and 90 to provide great membrane stiffness, as well as oriented at 45 to provide an unusually high resistance to shear distortion. The fabric's heritage is in astronaut space suits and other NASA programs.

  15. High Tensile Strength Amalgams for In-Space Fabrication and Repair

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.

    2006-01-01

    Amalgams are well known for their use in dental practice as a tooth filling material. They have a number of useful attributes that include room temperature fabrication, corrosion resistance, dimensional stability, and very good compressive strength. These properties well serve dental needs but, unfortunately, amalgams have extremely poor tensile strength, a feature that severely limits other potential applications. Improved material properties (strength and temperature) of amalgams may have application to the freeform fabrication of repairs or parts that might be necessary during an extended space mission. Advantages would include, but are not limited to: the ability to produce complex parts, a minimum number of processing steps, minimum crew interaction, high yield - minimum wasted material, reduced gravity compatibility, minimum final finishing, safety, and minimum power consumption. The work presented here shows how the properties of amalgams can be improved by changing particle geometries in conjunction with novel engineering metals.

  16. High Tensile Strength Amalgams for In-Space Repair and Fabrication

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.

    2005-01-01

    Amalgams are defined as an alloy of mercury with one or more other metals. These, along with those based on gallium (also liquid at near room temperature), are widely used in dental practice as a tooth filling material. Amalgams have a number of useful attributes that indude room temperature compounding. corrosion resistance, dimensional stability, and good compressive strength. These properties well serve dental needs but, unfortunately, amalgams have extremely poor tensile strength, a feature that severely limits their applications. The work presented here demonstrates how, by modifying particle geometry, the tensile strength of amalgams can be increased and thus extending the range of potential applications. This is relevant to, for example, the freeform fabrication of replacement parts that might be necessary during an extended space mission. Advantages, i.e. Figures-of-Merit. include the ability to produce complex parts, minimum crew interaction, high yield - minimum wasted material, reduced gravity compatibility, minimum final finishing, safety, and minimum power consumption.

  17. Sliding wear, toughness and microstructural relationships in high strength Fe/Cr/C experimental steels

    SciTech Connect

    Salesky, W.J.

    1980-06-01

    Hardness has been believed to be the major parameter influencing wear resistance of materials. Recently, it was suggested that combinations of high strength and toughness may lead to optimum wear resistance. It is known that the martensite transformation can be exploited to provide a variety of strength-toughness combinations. Small additions of Mn or Ni to the Fe/4Cr/.3C martensitic alloys have been shown to increase toughness while maintaining strength via increasing the volume fraction of retained austenite. An investigation of the relationships between microstructure, toughness, and sliding wear resistance for these experimental alloys is reported. Comparative studies were performed on several industrial alloys to provide a practical basis for comparison of these medium carbon experimental steels.

  18. Strength and Young's modulus of silicon carbide layers of HTGR fuel particles at high temperatures

    NASA Astrophysics Data System (ADS)

    Minato, Kazuo; Fukuda, Kousaku

    1991-06-01

    Strength and Young's modulus of chemically vapor deposited silicon carbide layers of coated fuel particles for high temperature gas-cooled reactors (HTGR) were measured from room temperature up to 1480°C (1753 K) in helium atmosphere. The diametrical compression test was applied to micro-specimens of ring shaped SiC. Young's modulus decreased slightly from room temperature up to around 1200 °C (1473 K) and decreased rapidly above this temperature. The strength remained almost unchanged from room temperature up to around 1300°C (1573 K) and decreased rapidly above this temperature. The fracture surfaces indicated that fracture mechanisms changed from transgranular to intergranular, which corresponded with the rapid decrease in strength.

  19. Effects of atamp-charging coke making on strength and high temperature thermal properties of coke.

    PubMed

    Zhang, Yaru; Bai, Jinfeng; Xu, Jun; Zhong, Xiangyun; Zhao, Zhenning; Liu, Hongchun

    2013-12-01

    The stamp-charging coke making process has some advantages of improving the operation environment, decreasing fugitive emission, higher gas collection efficiency as well as less environmental pollution. This article describes the different structure strength and high temperature thermal properties of 4 different types of coke manufactured using a conventional coking process and the stamp-charging coke making process. The 4 kinds of cokes were prepared from the mixture of five feed coals blended by the petrography blending method. The results showed that the structure strength indices of coke prepared using the stamp-charging coke method increase sharply. In contrast with conventional coking process, the stamp-charging process improved the coke strength after reaction but had little impact on the coke reactivity index. PMID:25078828

  20. Structural optimization of 3D-printed synthetic spider webs for high strength

    PubMed Central

    Qin, Zhao; Compton, Brett G.; Lewis, Jennifer A.; Buehler, Markus J.

    2015-01-01

    Spiders spin intricate webs that serve as sophisticated prey-trapping architectures that simultaneously exhibit high strength, elasticity and graceful failure. To determine how web mechanics are controlled by their topological design and material distribution, here we create spider-web mimics composed of elastomeric filaments. Specifically, computational modelling and microscale 3D printing are combined to investigate the mechanical response of elastomeric webs under multiple loading conditions. We find the existence of an asymptotic prey size that leads to a saturated web strength. We identify pathways to design elastomeric material structures with maximum strength, low density and adaptability. We show that the loading type dictates the optimal material distribution, that is, a homogeneous distribution is better for localized loading, while stronger radial threads with weaker spiral threads is better for distributed loading. Our observations reveal that the material distribution within spider webs is dictated by the loading condition, shedding light on their observed architectural variations. PMID:25975372

  1. Metallurgical and mechanical properties of laser welded high strength low alloy steel

    PubMed Central

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-01-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure. PMID:27222751

  2. A study on high strength concrete prepared with large volumes of low calcium fly ash

    SciTech Connect

    Poon, C.S.; Lam, L.; Wong, Y.L.

    2000-03-01

    This paper presents the results of a laboratory study on high strength concrete prepared with large volumes of low calcium fly ash. The parameters studied included compressive strength, heat of hydration, chloride diffusivity, degree of hydration, and pore structures of fly ash/cement concrete and corresponding pastes. The experimental results showed that concrete with a 28-day compressive strength of 80 MPA could be obtained with a water-to-binder (w/b) ratio of 0.24, with a fly ash content of 45%. Such concrete has lower heat of hydration and chloride diffusivity than the equivalent plain cement concrete or concrete prepared with lower fly ash contents. The test results showed that at lower w/b ratios, the contribution to strength by the fly ash was higher than in the mixes prepared with higher w/b ratios. The study also quantified the reaction rates of cement and fly ash in the cementitious materials. The results demonstrated the dual effects of fly ash in concrete: (1) act as a micro-aggregate and (2) being a pozzolana. It was also noted that the strength contribution of fly ash in concrete was better than in the equivalent cement/fly ash pastes suggesting the fly ash had improved the interfacial bond between the past and the aggregates in the concrete. Such an improvement was also reflected in the results of the mercury intrusion porosimetry (MIP) test.

  3. Microstructure control for high strength 9Cr ferritic-martensitic steels

    SciTech Connect

    Tan, Lizhen; Hoelzer, David T; Busby, Jeremy T; Sokolov, Mikhail A; Klueh, Ronald L

    2012-01-01

    Ferritic-martensitic (F-M) steels with 9 wt.%Cr are important structural materials for use in advanced nuclear reactors. Alloying composition adjustment, guided by computational thermodynamics, and thermomechanical treatment (TMT) were employed to develop high strength 9Cr F-M steels. Samples of four heats with controlled compositions were subjected to normalization and tempering (N&T) and TMT, respectively. Their mechanical properties were assessed by Vickers hardness and tensile testing. Ta-alloying showed significant strengthening effect. The TMT samples showed strength superior to the N&T samples with similar ductility. All the samples showed greater strength than NF616, which was either comparable to or greater than the literature data of the PM2000 oxide-dispersion-strengthened (ODS) steel at temperatures up to 650 C without noticeable reduction in ductility. A variety of microstructural analyses together with computational thermodynamics provided rational interpretations on the strength enhancement. Creep tests are being initiated because the increased yield strength of the TMT samples is not able to deduce their long-term creep behavior.

  4. Metallurgical and mechanical properties of laser welded high strength low alloy steel.

    PubMed

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-05-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure. PMID:27222751

  5. High-Strength Low-Alloy (HSLA) Mg-Zn-Ca Alloys with Excellent Biodegradation Performance

    NASA Astrophysics Data System (ADS)

    Hofstetter, J.; Becker, M.; Martinelli, E.; Weinberg, A. M.; Mingler, B.; Kilian, H.; Pogatscher, S.; Uggowitzer, P. J.; Löffler, J. F.

    2014-04-01

    This article deals with the development of fine-grained high-strength low-alloy (HSLA) magnesium alloys intended for use as biodegradable implant material. The alloys contain solely low amounts of Zn and Ca as alloying elements. We illustrate the development path starting from the high-Zn-containing ZX50 (MgZn5Ca0.25) alloy with conventional purity, to an ultrahigh-purity ZX50 modification, and further to the ultrahigh-purity Zn-lean alloy ZX10 (MgZn1Ca0.3). It is shown that alloys with high Zn-content are prone to biocorrosion in various environments, most probably because of the presence of the intermetallic phase Mg6Zn3Ca2. A reduction of the Zn content results in (Mg,Zn)2Ca phase formation. This phase is less noble than the Mg-matrix and therefore, in contrast to Mg6Zn3Ca2, does not act as cathodic site. A fine-grained microstructure is achieved by the controlled formation of fine and homogeneously distributed (Mg,Zn)2Ca precipitates, which influence dynamic recrystallization and grain growth during hot forming. Such design scheme is comparable to that of HSLA steels, where low amounts of alloying elements are intended to produce a very fine dispersion of particles to increase the material's strength by refining the grain size. Consequently our new, ultrapure ZX10 alloy exhibits high strength (yield strength R p = 240 MPa, ultimate tensile strength R m = 255 MPa) and simultaneously high ductility (elongation to fracture A = 27%), as well as low mechanical anisotropy. Because of the anodic nature of the (Mg,Zn)2Ca particles used in the HSLA concept, the in vivo degradation in a rat femur implantation study is very slow and homogeneous without clinically observable hydrogen evolution, making the ZX10 alloy a promising material for biodegradable implants.

  6. Springback analysis for the stamping of an automotive part with high strength steel sheet

    NASA Astrophysics Data System (ADS)

    Hung, Tzu-Hao; Tsai, Heng-Kuang; Chang, Chih-Kai; Hsu, Yu-Hung; Chen, Fuh-Kuo; Chung, Kuo-Hsin

    2013-05-01

    The study of springback analysis of 440MPa high strength steel is investigated in this paper. Because of the springback phenomenon is related to the material properties and the deformation mechanism during the forming process, the material properties of 440MPa high strength steel are studied at first. The material properties of 440MPa high strength steel are obtained by conducting cyclic uniaxial tension-compression tests with different strain ranges. In order to apply the material properties obtained from the experiments to the finite element analysis, the material constants required in the Yoshida-Uemori model (Y-U model) with the Bauschinger effect considered are established. For realizing the springback characteristics of 440MPa high strength steel, the U-hat draw-bending and V-shape bending are examined by the finite element analysis. From the simulation results, it finds that the side wall curl phenomenon occurs in the U-hat drawbending and the springback phenomenon appears in the V-shape bending. Moreover, it also shows that the side wall curl phenomenon and springback phenomenon are more obvious in the finite element simulations with the Bauschinger effect considered. Finally, the validation of springback prediction is performed by stamping an engine hood reinforcement with 440MPa high strength steel sheet. From the stamping results, it shows that the simulation results of springback prediction are in a well agreement to the production part data. It also finds that the springback predictions are more accurate by the finite element simulations with the use of the Y-U model. It is also found that for a stamping part which is subjected to a reversed tension-compression deformation in the forming process, the occurrence of the Bauschinger effect is obvious. It is also concluded that the accuracy of springback prediction can be much improved by the use of material model with the Bauschinger effect considered.

  7. Heterogeneous lamella structure unites ultrafine-grain strength with coarse-grain ductility

    PubMed Central

    Wu, Xiaolei; Yang, Muxin; Yuan, Fuping; Wu, Guilin; Wei, Yujie; Huang, Xiaoxu; Zhu, Yuntian

    2015-01-01

    Grain refinement can make conventional metals several times stronger, but this comes at dramatic loss of ductility. Here we report a heterogeneous lamella structure in Ti produced by asymmetric rolling and partial recrystallization that can produce an unprecedented property combination: as strong as ultrafine-grained metal and at the same time as ductile as conventional coarse-grained metal. It also has higher strain hardening than coarse-grained Ti, which was hitherto believed impossible. The heterogeneous lamella structure is characterized with soft micrograined lamellae embedded in hard ultrafine-grained lamella matrix. The unusual high strength is obtained with the assistance of high back stress developed from heterogeneous yielding, whereas the high ductility is attributed to back-stress hardening and dislocation hardening. The process discovered here is amenable to large-scale industrial production at low cost, and might be applicable to other metal systems. PMID:26554017

  8. Heterogeneous lamella structure unites ultrafine-grain strength with coarse-grain ductility.

    PubMed

    Wu, Xiaolei; Yang, Muxin; Yuan, Fuping; Wu, Guilin; Wei, Yujie; Huang, Xiaoxu; Zhu, Yuntian

    2015-11-24

    Grain refinement can make conventional metals several times stronger, but this comes at dramatic loss of ductility. Here we report a heterogeneous lamella structure in Ti produced by asymmetric rolling and partial recrystallization that can produce an unprecedented property combination: as strong as ultrafine-grained metal and at the same time as ductile as conventional coarse-grained metal. It also has higher strain hardening than coarse-grained Ti, which was hitherto believed impossible. The heterogeneous lamella structure is characterized with soft micrograined lamellae embedded in hard ultrafine-grained lamella matrix. The unusual high strength is obtained with the assistance of high back stress developed from heterogeneous yielding, whereas the high ductility is attributed to back-stress hardening and dislocation hardening. The process discovered here is amenable to large-scale industrial production at low cost, and might be applicable to other metal systems. PMID:26554017

  9. A promising structure for fabricating high strength and high electrical conductivity copper alloys

    PubMed Central

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-01-01

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application. PMID:26856764

  10. The Use of Explosive Energy for Joining Advanced High Strength Low Alloy Steels

    NASA Astrophysics Data System (ADS)

    Urbánek, Miroslav; Mašek, Bohuslav; Hronek, Pavel; Nesvadba, Petr

    2013-03-01

    This article deals with an alternative method of joining advanced steels for frame structures. These steels cannot be joined by a conventional process due to the impact of temperature on the base material. Therefore, a simple and cost-effective method of forming a high-strength joint, intended for advanced high-strength materials, was designed using explosive forming. One of its key advantages is that it preserves the microstructure of the high-strength material being joined. At the same time, the design of the joint allows it to undergo further plastic deformation if the yield stress is exceeded, thus preventing the step change in load-carrying capacity and the instability of the structure. The alternative joint was intended for materials with yield stress above 1000 MPa and elongation of 10%, under quasi-static conditions. However, the design is also suitable for materials with ultimate tensile strength higher than 2000 MPa. Testing of the load-carrying capacity of the joint in a mechanical testing shop showed that the larger the flow stress of the material, the higher the load-carrying capacity of the joint. The selected joint designs with good load-bearing capacity values were manufactured by forming using products of detonation of the SEMTEX industrial blasting explosive. In a compression test, the demonstration joints showed the axial load-bearing capacity of 200 kN with up to 20-mm displacement to failure.

  11. High-velocity frictional strength across the Tohoku-Oki megathrust determined from surface drilling torque

    NASA Astrophysics Data System (ADS)

    Ujiie, Kohtaro; Inoue, Tomoya; Ishiwata, Junya

    2016-03-01

    High-velocity frictional strength is one of the primary factors controlling earthquake faulting. The Japan Trench Fast Drilling Project drilled through the shallow plate boundary fault, where displacement was ~50 m during the 2011 Tohoku-Oki earthquake. To determine downhole frictional strength, we analyzed the surface drilling torque data acquired at rotation rates equivalent to seismic slip rates (0.8-1.3 m/s). The results show a clear contrast in high-velocity frictional strength across the plate boundary fault: the apparent friction coefficient of frontal prism sediments (hemipelagic mudstones) in the hanging wall is 0.1-0.3, while that of the underthrust sediments (mudstone, laminar pelagic claystone, and chert) in the footwall increases to 0.2-0.4. The apparent friction coefficient of the smectite-rich pelagic clay in the plate boundary fault is 0.08-0.19, which is consistent with that determined from high-velocity (1.1-1.3 m/s) friction experiments. This suggests that surface drilling torque is useful in obtaining downhole frictional strength.

  12. Biodegradability oriented treatability studies on high strength segregated wastewater of a woolen textile dyeing plant.

    PubMed

    Baban, Ahmet; Yediler, Ayfer; Ciliz, NilgunKiran; Kettrup, Antonius

    2004-11-01

    Textile dyeing and finishing industry involves considerable amount of water usage as well as polluted and highly colored wastewater discharges. Biological treatability by means of mineralization, nitrification and denitrification of high strength woolen textile dye bathes, first- and second-rinses is presented. COD fractionation study was carried out and kinetic parameters were determined. Biodegradability of organic compounds in highly loaded composite wastewater after segregation and the effluent of applied biological treatment of high strength composite wastewater were measured by determining oxygen consumption rates. The results were used in terms of assessing an alternative method for inert COD fractionation. The study implied that about 80% soluble COD, 50% color and 75% toxicity reduction were possible by single sludge biological processes. Sixteen per cent of total COD was found to be initially inert. Inert fraction was increased to 22% by production of soluble and particulate microbial products through biological treatment. PMID:15488936

  13. Energetic-particle synthesis of high-strength Al(O) alloys

    SciTech Connect

    Follstaedt, D.M.; Knapp, J.A.; Barbour, J.C.; Myers, S.M.; Dugger, M.T.

    1995-09-28

    High-strength Al(O) alloys, initially discovered by ion implantation, have now been produced with electron-cyclotron resonance plasma deposition and pulsed-laser deposition. The mechanical properties of these deposited alloy layers were examined with nanoindentation, and finite element modeling of the indented layer on Si substrates was used to determine yield stresses for the alloys of {approximately} 1--5 GPa. The key to these high strengths is the high density of nanometer-size {gamma}-Al{sub 2}O{sub 3} precipitates formed when high concentrations (5--30 at.%) of oxygen are introduced into aluminum as individual atoms or molecules. The strongest alloys have precipitates as small as 1 nm, implying that such small precipitates block dislocation motion. Based upon previous studies with oxygen-implanted aluminum, improved tribological properties are expected for layers made by the two new deposition methods.

  14. Temperature Dependence of Sound Velocity in High-Strength Fiber-Reinforced Plastics

    NASA Astrophysics Data System (ADS)

    Nomura, Ryuji; Yoneyama, Keiichi; Ogasawara, Futoshi; Ueno, Masashi; Okuda, Yuichi; Yamanaka, Atsuhiko

    2003-08-01

    Longitudinal sound velocity in unidirectional hybrid composites or high-strength fiber-reinforced plastics (FRPs) was measured along the fiber axis over a wide temperature range (from 77 K to 420 K). We investigated two kinds of high-strength crystalline polymer fibers, polyethylene (Dyneema) and polybenzobisoxazole (Zylon), which are known to have negative thermal expansion coefficients and high thermal conductivities along the fiber axis. Both FRPs had very high sound velocities of about 9000 m/s at low temperatures and their temperature dependences were very strong. Sound velocity monotonically decreased with increasing temperature. The temperature dependence of sound velocity was much stronger in Dyneema-FRP than in Zylon-FRP.

  15. Burst Strength of Tubing and Casing Based on Twin Shear Unified Strength Theory

    PubMed Central

    Lin, Yuanhua; Deng, Kuanhai; Sun, Yongxing; Zeng, Dezhi; Liu, Wanying; Kong, Xiangwei; Singh, Ambrish

    2014-01-01

    The internal pressure strength of tubing and casing often cannot satisfy the design requirements in high pressure, high temperature and high H2S gas wells. Also, the practical safety coefficient of some wells is lower than the design standard according to the current API 5C3 standard, which brings some perplexity to the design. The ISO 10400: 2007 provides the model which can calculate the burst strength of tubing and casing better than API 5C3 standard, but the calculation accuracy is not desirable because about 50 percent predictive values are remarkably higher than real burst values. So, for the sake of improving strength design of tubing and casing, this paper deduces the plastic limit pressure of tubing and casing under internal pressure by applying the twin shear unified strength theory. According to the research of the influence rule of yield-to-tensile strength ratio and mechanical properties on the burst strength of tubing and casing, the more precise calculation model of tubing-casing's burst strength has been established with material hardening and intermediate principal stress. Numerical and experimental comparisons show that the new burst strength model is much closer to the real burst values than that of other models. The research results provide an important reference to optimize the tubing and casing design of deep and ultra-deep wells. PMID:25397886

  16. Influence of Precipitation Hardening in Mg-Y-Nd on Mechanical and Corrosion Properties

    NASA Astrophysics Data System (ADS)

    Maier, P.; Peters, R.; Mendis, C. L.; Müller, S.; Hort, N.

    2016-04-01

    Precipitation hardening is an effective strengthening mechanism to achieve high strength at moderate ductility in Mg-RE alloys. However, improved mechanical properties by precipitates that strengthen the alloy can affect corrosion rates as the finely dispersed particles are often more noble than the matrix. Biodegradable implant material should show a certain corrosion rate, but should be free of pitting, because wide and deep pits are notches that can cause higher stress concentration. WE43 has generally shown an acceptable biological response. In this study, a Mg-Y-Nd-Gd-Dy (WE32) alloy in extruded, solution and precipitation heat-treated conditions has been investigated. Solution heat treatment causes grain growth and strength loss. A rather short ageing response to peak hardness was observed, where peak hardening causes hardness values to exceed that of the initial extruded condition. Grain growth during ageing is not significant. Corrosion was evaluated with potentiodynamic polarization in Ringer Acetate solution. The highest corrosion rate was observed in the T4 condition. The peak aged alloy showed the most homogenous form of corrosion.

  17. Stress corrosion cracking of several high strength ferrous and nickel alloys

    NASA Technical Reports Server (NTRS)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  18. Improving UV Resistance of High Strength Fibers Used In Large Scientific Balloons

    NASA Technical Reports Server (NTRS)

    Said, M.; Gupta, A.; Seyam, A.; Mock, G.; Theyson, T.

    2004-01-01

    For the last three decades, NASA has been involved in the development of giant balloons that are capable of lifting heavy payloads of equipment (such as large telescopes and scientific instruments) to the upper atmosphere. While the use of such balloons has led to scientific discoveries, the demand for competitive science payloads and observational programs continues to rise. The NASA Balloon Program Office has entered a new phase of research to develop an Ultra Long Duration Balloon (ULDB) that will lift payloads of up to 3,600 kg to altitudes of up to 40 km. The flight duration is targeted to ranges between 30 to 100 days. Attaining these target durations requires the development of a super-pressure balloon design. The use of textile structures have already been established in these missions in the form of high strength tendons essential for the super pressure pumpkin design. Unfortunately, high strength fibers lose significant strength upon exposure to Ultra Violet (UV) radiation. Such UV degradation poses a serious challenge for the development of the ULDB. To improve the mission performance of the ULDB, new methods for protecting the tendons from the environmental effects need to be developed. NASA and NC State University College of Textiles are undertaking a research program to address these issues. Four tracks have been identified to prepare finishes that are believed to enhance the resistance of high strength fibers to UV. These tracks are: (a) self-polymerizing, (b) diffusion application, (c) polymer-filled with 30-40% UV absorber, and (d) combination of dyeing plus surface application. Four high performance fibers have been selected for this research investigation. These are Vectran (trademark), Spectra (trademark), Kevlar (trademark) and, PBO (Zylon (trademark)). This work will address the current progress of evaluating the performance of the UV finishes. This will be accomplished by comparing the tensile properties (strength, breaking elongation

  19. [Anaerobic membrane bioreactors for treating agricultural and food processing wastewater at high strength].

    PubMed

    Wei, Yuan-Song; Yu, Da-Wei; Cao, Lei

    2014-04-01

    As the second largest amounts of COD discharged in 41 kinds of industrial wastewater, it is of great urgency for the agricultural and food processing industry to control water pollution and reduce pollutants. Generally the agricultural and food processing industrial wastewater with high strength COD of 8 000-30 000 mg x L(-1), is mainly treated with anaerobic and aerobic processes in series, but which exists some issues of long process, difficult maintenance and high operational costs. Through coupling anaerobic digestion and membrane separation together, anaerobic membrane bioreactor (AnMBR) has typical advantages of high COD removal efficiency (92%-99%), high COD organic loading rate [2.3-19.8 kg x (m3 x d)(-1)], little sludge discharged (SRT > 40 d) and low cost (HRT of 8-12 h). According to COD composition of high strength industrial wastewater, rate-limiting step of methanation could be either hydrolysis and acidification or methanogenesis. Compared with aerobic membrane bioreactor (MBR), membrane fouling of AnMBR is more complicated in characterization and more difficult in control. Measures for membrane fouling control of AnMBR are almost the same as those of MBR, including cross flow, air sparging and membrane relaxation. For meeting discharging standard of food processing wastewater with high strength, AnMBR is a promising technology with very short process, by enhancing COD removal efficiency, controlling membrane fouling and improving energy recovery. PMID:24946624

  20. Rayleigh-Taylor stabilization by material strength at Mbar pressures

    SciTech Connect

    Park, H; Lorenz, K T; Cavallo, R M; Pollaine, S M; Prisbrey, S T; Remington, B A; Rudd, R E; Becker, R C; Bernier, J V

    2009-05-27

    Studies of solid-state material dynamics at high pressures ({approx}1 Mbar) and ultrahigh strain rates (>10{sup 6} s{sup -1}) are performed using a unique laser based, quasi-isentropic high-pressure acceleration platform. Vanadium foils with pre-imposed sinusoidal ripples are accelerated in the solid state with this ramped high pressure drive. This causes Rayleigh-Taylor (RT) instability growth at the interface, where the rate of growth is sensitive to the solid-state material properties. The RT growth history is measured by face-on radiography using synchronized laser-driven x-ray backlighters at the Omega Laser. The experimental results are compared with 2D hydrodynamics simulations utilizing constitutive models of high pressure material strength. We find that the vanadium strength increases by a factor of 3.5-4 at peak pressure, compared to its ambient (undriven) strength. Both pressure hardening and strain rate hardening are the suggested cause for this increase in strength. An analysis treating strength as an effective lattice viscosity finds that a viscosity of {approx}400 poise is required to reproduce our RT data.

  1. The role of phosphorus in cold work embrittlement in Ti and Ti+Nb stabilized high strength ultra-low carbon steels

    NASA Astrophysics Data System (ADS)

    Rege, Jayanta Shantaram

    segregation of P to the ferrite grain boundaries in the as-coiled condition which was believed to be due to the presence of Nb on the grain boundaries. The drop weight tests conducted to determine the CWE resistance confirmed that the high P-containing steels exhibited higher transition temperatures, i.e., poor CWE resistance, than the low P-containing steels. The presence of the Nb on the ferrite grain boundaries improved the CWE resistance which was believed to be due to the increase in the grain boundary cohesion, an effect similar to boron. This study also revealed that the segregation of P to the ferrite grain boundaries results in an increase in the yield strength of the ULC steels by the grain boundary hardening mechanism. Thus, both high strength and good CWE resistance cannot be concomitantly achieved by the addition of phosphorus. The effect of P on the textures and formability properties was also studied.

  2. Theory of Strength and High-Rate Plasticity in BCC Metals Laser-Driven to High Pressures

    NASA Astrophysics Data System (ADS)

    Rudd, Robert E.; Barton, N. R.; Cavallo, R. M.; Hawreliak, J. A.; Maddox, B. R.; Park, H.-S.; Prisbrey, S. T.; Remington, B. A.; Comley, A. J.; Ross, P. W.; Brickner, N.

    2012-10-01

    High-rate plastic deformation is the subject of increasing experimental activity. High energy laser platforms such as those at the National Ignition Facility and the Laboratory for Laser Energetics offer the possibility to study plasticity at extremely high rates in shock waves and, importantly, in non-shock ramp-compression waves. Here we describe the theory of high-rate deformation of metals and how high energy lasers can be, and are, used to study the mechanical strength of materials under extreme conditions. Specifically, we describe how LLNL's multiscale strength model has been used to interpret the microscopic plastic flow in laser-driven Rayleigh-Taylor strength experiments, and how molecular dynamics (MD) and plasticity theory have been used to help understand in-situ diffraction based strength experiments for tantalum. The multiscale model provides information about the dislocation flow associated with plasticity and makes predictions that are compared with the experimental in-situ radiography of the Rayleigh-Taylor growth rate. We also use multi-million atom MD simulations inform the analytic theory of 1D to 3D plastic relaxation and compare to diffraction.

  3. Behavior Of A Confined Tension Lap Splice In High-Strength Reinforced Concrete Beams

    NASA Astrophysics Data System (ADS)

    Abdel-Kareem, Ahmed H.; Abousafa, Hala; El-Hadidi, Omaia S.

    2015-09-01

    The results of an experimental program conducted on seventeen simply supported concrete beams to study the effect of transverse reinforcement on the behavior of the lap splice of a steel reinforcement in tension zones in high-strength concrete beams are presented. The parameters included in the experimental program were the concrete compressive strength, the lap splice length, the amount of transverse reinforcement provided within the splice region, and the shape of the transverse reinforcement around the spliced bars. The experimental results showed that the displacement ductility increased and the mode of failure changed from a splitting bond failure to a flexural failure when the amount of the transverse reinforcement in the splice region increased, and the compressive strength increased up to 100 MPa. The presence of the transverse reinforcement around the spliced bars had a pronounced effect on increasing the ultimate load, the ultimate deflection, and the displacement ductility. The prediction of maximum steel stresses for spliced bars using the ACI 318-05 building code was compared with the experimental results. The comparison showed that the effect of the transverse reinforcement around spliced bars has to be considered into the design equations for lap splice length in high-strength concrete beams.

  4. Improved Tensile Adhesion Specimens for High Strength Epoxy Systems in Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Haddock, M. Reed; McLennan, Michael L.

    2000-01-01

    An improved tensile adhesion button has been designed and tested that results in higher measured tensile adhesion strength while providing increased capability for testing high strength epoxy adhesive systems. The best attributes of two well-established tensile button designs were combined and refined into an optimized tensile button. The most significant design change to the tensile button was to improve alignment of the bonded tensile button specimens during tensile testing by changing the interface between the tensile button and the tensile test machine. The established or old button design uses a test fixture that pulls from a grooved annulus or anvil head while the new button design pulls from a threaded hole in the centerline of the button. Finite element (FE) analysis showed that asymmetric loading of the established anvil head tensile button significantly increases the stress concentration in the adhesive, causing failure at lower tensile test loads. The new tensile button was designed to eliminate asymmetric loading and eliminate misalignment sensitivity. Enhanced alignment resulted in improved tensile adhesion strength measurement up to 13.8 MPa (2000psi) over the established button design. Another design change increased the capability of the button by increasing the threaded hole diameter allowing it to test high strength epoxy systems up to 85 MPa(less than 12,000 psi). The improved tensile button can be used in button- to-button or button-to-panel configurations.

  5. Study on technology of high-frequency pulsed magnetic field strength measurement.

    PubMed

    Chen, Yi-Mei; Liu, Zhi-Peng; Yin, Tao

    2012-01-01

    High-frequency transient weak magnetic field is always involved in researches about biomedical engineering field while common magnetic-field sensors cannot work properly at frequencies as high as MHz. To measure the value of MHz-level weak pulsed magnetic-field strength accurately, this paper designs a measurement and calibration method for pulsed magnetic-field. In this paper, a device made of Nonferromagnetic material was independently designed and applied to pulsed magnetic field measurement. It held an accurately relative position between the magnetic field generating coil and the detecting coil. By applying a sinusoidal pulse to the generator, collecting the induced electromotive force of the detector, the final magnetic field strength was worked out through algorithms written in Matlab according to Faraday's Law. Experiments were carried out for measurement and calibration. Experiments showed that, under good stability and consistency, accurate measurement of magnetic-field strength of a sinepulse magnetic-field can be achieved, with frequency at 0.5, 1, 1.5 MHz and strength level at micro-Tesla. Calibration results carried out a measuring relative error about 2.5%. PMID:23366106

  6. Relaxation Analysis of Porous Media at High Magnetic Field Strengths: The Influence of Internal Gradients

    NASA Astrophysics Data System (ADS)

    Mitchell, J.; Chandrasekera, T. C.; Roberts, S. T.; Holland, D. J.; Blake, A.; Fordham, E. J.; Gladden, L. F.

    2011-03-01

    The strengths of surface interaction in catalytic materials or wettability in oil-field reservoir rocks can be assessed based on the ratio of nuclear magnetic resonance (NMR) relaxation times T1/T2. It is often desirable to measure these relaxation times at intermediate or high magnetic field strengths (B0⩾1 T) in order to retain chemical shift information and improve the signal-to-noise ratio. However, T2 relaxation is influenced by diffusion through internal magnetic field gradients. These internal gradients, caused by the magnetic susceptibility contrast between liquid and solid, scale with increasing field strength and result in the observation of an effective T2,eff relaxation time. Here, we discuss a method by which the "true" surface relaxivity dominated T2 can be recovered using the example of materials relevant to liquid-phase catalysis. This method extends the range of magnetic field strengths available for use in porous media studies. We consider the use of T2,eff—T2,eff exchange experiments as an alternative probe of pore size in high-field relaxation analysis of oil reservoir rocks. We also show prelilminary results from a NMR grain size measurement utilizing Bayesian analysis of single point imaging k-space data.

  7. Time-Dependent Behavior of High-Strength Kevlar and Vectran Webbing

    NASA Technical Reports Server (NTRS)

    Jones, Thomas C.; Doggett, William R.

    2014-01-01

    High-strength Kevlar and Vectran webbings are currently being used by both NASA and industry as the primary load-bearing structure in inflatable space habitation modules. The time-dependent behavior of high-strength webbing architectures is a vital area of research that is providing critical material data to guide a more robust design process for this class of structures. This paper details the results of a series of time-dependent tests on 1-inch wide webbing including an initial set of comparative tests between specimens that underwent realtime and accelerated creep at 65 and 70% of their ultimate tensile strength. Variability in the ultimate tensile strength of the webbings is investigated and compared with variability in the creep life response. Additional testing studied the effects of load and displacement rate, specimen length and the time-dependent effects of preconditioning the webbings. The creep test facilities, instrumentation and test procedures are also detailed. The accelerated creep tests display consistently longer times to failure than their real-time counterparts; however, several factors were identified that may contribute to the observed disparity. Test setup and instrumentation, grip type, loading scheme, thermal environment and accelerated test postprocessing along with material variability are among these factors. Their effects are discussed and future work is detailed for the exploration and elimination of some of these factors in order to achieve a higher fidelity comparison.

  8. High Strength and Compatible Aluminum Alloy for Hydrogen-Peroxide Fuel Tanks

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2004-01-01

    This paper describes the development of a new high strength and Hydrogen Peroxide (HP) propellant compatible aluminum alloy for NASA Hyper-X vehicle's fuel tanks and structures. The tensile strength of the new alloy is more than 3 times stronger than the conventional 5254 alloy while it still maintains HP compatibility similar to 5254 (Class 1 category). The alloy development strategy consists of selecting certain rare earth and transition metals, with unique electrochemical properties, that will not act as catalysts to decompose liquid HP at the atomic level. Such elements will added to the aluminum alloy and the mixture will be cast and rolled into thin sheet metals. Test coupons are machined from sheet metals for HP long-term exposure testing and mechanical properties testing. In addition, the ability to weld the new alloy using Friction Stir Welding has also been explored. Currently, aluminum alloy 5254 is the state-of-the-art material for HP storage, but its yield strength is very low (420 ksi) and may not be suitable for the development of light-weight fuel tanks for Hyper-X vehicles. The new high strength and HP compatible alloy could represent an enabling material technology for NASA's Hyper-X vehicles, where flight weight reduction is a critical requirement. These X-planes are currently under studied as air-breathing hypersonic research vehicles featuring a lifting body configuration with a Rocket Based Combined Cycle (RBCC) engine system.

  9. Recent Observation of Hydrogen-Induced Cracking of High-Strength Steels

    SciTech Connect

    McMahon, Jr, C J; Liu, Xinyu; Kameda, Jun; Morgan, Michael J

    2008-09-14

    The present progress report shows that the ultra-high-strength 4340-type steel, even if ideally pure, cannot safely be used for service in a hydrogen environment. Some of the strength must be given up in favor of more toughness, which can be achieved by reducing the carbon content and increasing the nickel content. The 5%NiCrMoV steel with about 0.1% carbon shows promise in this regard, especially in an aqueous environment and in hydrogen at around atmospheric pressure. However, we have not yet achieved a purity level high enough to establish the baseline behavior of an ideally pure version of this steel in high-pressure hydrogen.

  10. An Aqueous Thermodynamic Model for Polymerized Silica Species to High Ionic Strength

    SciTech Connect

    Felmy, Andrew R.; Cho, Herman M.; Rustad, James R.; Mason, Marvin J.

    2001-06-01

    The development of an aqueous thermodynamic model for polymerized silica species is presented which is valid to high ionic strengths and high dissolved silica concentration ({approx}0.1m) at low temperature (22-25 C). The model is based upon the equations of Pitzer and has been parameterized from solubility, electromotive force (emf), and nuclear magnetic resonance (NMR) data. The description of the silica speciation reactions at high dissolved silica and basic conditions (pH > 10) required the inclusion of monomeric, dimeric, trimeric (linear, cyclic and substituted), tetrameric (linear and cyclic) and hexameric (prismatic) species. The standard state equilibrium constants for the formation of these species, as well as the necessary Pitzer ion-interaction parameters to describe the ionic strength dependence of the formation reactions were determined.

  11. Thermal poling of alkaline earth boroaluminosilicate glasses with intrinsically high dielectric breakdown strength

    NASA Astrophysics Data System (ADS)

    Smith, Nicholas J.; Lanagan, Michael T.; Pantano, Carlo G.

    2012-04-01

    Per the rectification model of thermal poling, it has been proposed that intrinsic breakdown strength plays a strong limiting role in the internal DC fields supported by the glass from the poling process. One might therefore hypothesize proportionately larger second-order nonlinearity (SON) in glasses with intrinsically high dielectric breakdown strength. We test these ideas by thermal poling of two different commercial alkali-free alkaline-earth boroaluminosilicate display glasses—one with barium only (AF45 from Schott), and the other with a mixture of alkaline-earth ions (OA-10 G from NEG). Not only are such compositions relevant from a commercial standpoint, they are also interesting in that they have been recently shown to exhibit remarkably high intrinsic dielectric breakdown strengths of 11-14 MV/cm. Quantitative Maker fringe and stack Maker-fringe measurements provide an accurate evaluation of the poling-induced SON susceptibilities, and indicate maximum χ(2) values of 0.44 and 0.26 pm/V in these glasses. These values are comparable to those reported for silica and other multicomponent glasses. Thus, the hypothesis that higher χ(2) would be observed in high intrinsic breakdown strength glasses was not validated. Based on our application of the rectification model, internal fields of the order 2-4 MV/cm were calculated, which are well below the measured intrinsic breakdown strengths at room temperature. The most plausible explanation for these observations is nonlinear electronic conduction effects taking place within the depletion region at the poling temperature, limiting internal fields to a fraction of the breakdown field.

  12. Radiation Hardening of Computers

    NASA Technical Reports Server (NTRS)

    Nichols, D. K.; Smith, L. S.; Zoutendyk, J. A.; Giddings, A. E.; Hewlett, F. W.; Treece, R. K.

    1986-01-01

    Single-event upsets reduced by use of oversize transistors. Computers made less susceptible to ionizing radiation by replacing bipolar integrated circuits with properly designed, complementary metaloxide-semiconductor (CMOS) circuits. CMOS circuit chips made highly resistant to single-event upset (SEU), especially when certain feedback resistors are incorporated. Redesigned chips also consume less power than original chips.

  13. Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

  14. Anisotropic hardening model based on non-associated flow rule and combined nonlinear kinematic hardening for sheet materials

    NASA Astrophysics Data System (ADS)

    Taherizadeh, Aboozar; Green, Daniel E.; Yoon, Jeong W.

    2013-12-01

    A material model for more effective analysis of plastic deformation of sheet materials is presented in this paper. The model is capable of considering the following aspects of plastic deformation behavior of sheet materials: the anisotropy in yielding stresses in different directions by using a quadratic yield function (based on Hill's 1948 model and stress ratios), the anisotropy in work hardening by introducing non-constant flow stress hardening in different directions, the anisotropy in plastic strains in different directions by using a quadratic plastic potential function and non-associated flow rule (based on Hill's 1948 model and plastic strain ratios, r-values), and finally some of the cyclic hardening phenomena such as Bauschinger's effect and transient behavior for reverse loading by using a coupled nonlinear kinematic hardening (so-called Armstrong-Frederick-Chaboche model). Basic fundamentals of the plasticity of the model are presented in a general framework. Then, the model adjustment procedure is derived for the plasticity formulations. Also, a generic numerical stress integration procedure is developed based on backward-Euler method (so-called multi-stage return mapping algorithm). Different aspects of the model are verified for DP600 steel sheet. Results show that the new model is able to predict the sheet material behavior in both anisotropic hardening and cyclic hardening regimes more accurately. By featuring the above-mentioned facts in the presented constitutive model, it is expected that more accurate results can be obtained by implementing this model in computational simulations of sheet material forming processes. For instance, more precise results of springback prediction of the parts formed from highly anisotropic hardened materials or that of determining the forming limit diagrams is highly expected by using the developed material model.

  15. Effects of high NH+4 on K+ uptake, culm mechanical strength and grain filling in wheat

    PubMed Central

    Kong, Lingan; Sun, Mingze; Wang, Fahong; Liu, Jia; Feng, Bo; Si, Jisheng; Zhang, Bin; Li, Shengdong; Li, Huawei

    2014-01-01

    It is well established that a high external NH+4 concentration depresses many processes in plant development, but the underlying mechanisms are still not well understood. To determine whether the negative effects of high levels of NH+4 are related to competitive cation uptake, wheat was grown in a field with moderate (18 g N m−2) and high (30 g N m−2) supplies of NH+4 in the presence or absence of additional K+ (6 g K2O m−2) to examine culm mechanical strength, the main components of the vascular bundle, nitrogen (N) remobilization and the grain-filling rate. The results indicated that an excessive supply of NH+4 significantly decreased culm mechanical strength, the cellulose and lignin contents of vascular bundles, the N remobilization efficiency (NRE) and the grain-filling rate compared with a moderate level of NH+4. The additional provision of K+ considerably alleviated these negative effects of high NH+4, resulting in a 19.41–26.95% increase in culm mechanical strength during grain filling and a 34.59% increase in the NRE. An assay using the scanning ion-selective electrode technique (SIET) showed that the net rate of transmembrane K+ influx decreased by 84.62%, and measurements using flame photometry demonstrated that the K+ content decreased by 36.13% in wheat plants subjected to high NH+4. This study indicates that the effects of high NH+4 on culm mechanical strength, cellulose and lignin contents, the NRE and the grain-filling rate are probably associated with inhibition of K+ uptake in wheat. PMID:25566278

  16. Effect of microstructure on the fracture response of advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Taylor, Mark D.

    2013-01-01

    The materials selected to observe microstructural effects on formability included four 780 MPa strength, and four 980 MPa strength AHSS grades produced with varying processing conditions. The grades were an uncoated DP780, a high yield DP780, a galvanized DP780, a TRIP780, a galvannealed DP980, a galvanized DP980, an uncoated DP980, and a fine grained DP980. All AHSS grades were tensile tested to obtain values for ultimate tensile strength, yield strength, percent uniform and total elongation. An analysis was performed to quantify the average grain size of the primary and second phase constituents, as well as the second phase volume fraction present in each AHSS grade. Nanoindentation was performed for each AHSS grade to determine the average hardness of the primary and second phase constituents present. Evolution of microstructural damage in response to deformation was analyzed using a plane strain tensile method developed to impose a localized through-thickness shear fracture. Samples of each AHSS grade were strained to progressively higher percentages of their failure displacement, and microstructural damage was observed using a scanning electron microscope on a metallographic section removed from the localized shear deformation region. Micrographs were analyzed using ImageJ®, and the resulting void percent and number of voids were determined for each test performed. A direct correlation was observed between the number of voids and hardness ratio. The strength of the microstructural constituents affected mechanical properties, suggesting that constituent strength values should be considered when predicting formability limits for higher strength AHSS grades. Since all AHSS grades experienced some critical number of voids before fracture, it was concluded that suppression of void formation can extend the formability limits to higher strains. After observing a percent failure displacement value of 95%, it was determined that the final stage of fracture (void

  17. In situ nanoindentation study on plasticity and work hardening in aluminium with incoherent twin boundaries

    NASA Astrophysics Data System (ADS)

    Bufford, D.; Liu, Y.; Wang, J.; Wang, H.; Zhang, X.

    2014-09-01

    Nanotwinned metals have been the focus of intense research recently, as twin boundaries may greatly enhance mechanical strength, while maintaining good ductility, electrical conductivity and thermal stability. Most prior studies have focused on low stacking-fault energy nanotwinned metals with coherent twin boundaries. In contrast, the plasticity of twinned high stacking-fault energy metals, such as aluminium with incoherent twin boundaries, has not been investigated. Here we report high work hardening capacity and plasticity in highly twinned aluminium containing abundant Σ3{112} incoherent twin boundaries based on in situ nanoindentation studies in a transmission electron microscope and corresponding molecular dynamics simulations. The simulations also reveal drastic differences in deformation mechanisms between nanotwinned copper and twinned aluminium ascribed to stacking-fault energy controlled dislocation-incoherent twin boundary interactions. This study provides new insight into incoherent twin boundary-dominated plasticity in high stacking-fault energy twinned metals.

  18. High-velocity frictional strength across the Tohoku-Oki megathrust determined from surface drilling torque

    NASA Astrophysics Data System (ADS)

    Ujiie, K.; Inoue, T.; Ishiwata, J.

    2015-12-01

    Frictional strength at seismic slip rates is a key to evaluate fault weakening and rupture propagation during earthquakes. The Japan Trench First Drilling Project (JFAST) drilled through the shallow plate-boundary thrust, where huge displacements of ~50 m occurred during the 2011 Tohoku-Oki earthquake. To determine the downhole frictional strength at drilled site (Site C0019), we analyzed surface drilling data. The equivalent slip rate estimated from the rotation rate and inner and outer radiuses of the drill bit ranges from 0.8 to 1.3 m/s. The measured torque includes the frictional torque between the drilling string and borehole wall, the viscous torque between the drilling string and seawater/drilling fluid, and the drilling torque between the drill bit and sediments. We subtracted the former two from the measured torque using the torque data during bottom-up rotating operations at several depths. Then, the shear stress was calculated from the drilling torque taking the configuration of the drill bit into consideration. The normal stress was estimated from the weight on bit data and the projected area of the drill bit. Assuming negligible cohesion, the frictional strength was obtained by dividing shear stress by normal stress. The results show a clear contrast in high-velocity frictional strength across the plate-boundary thrust: the friction coefficient of frontal prism sediments (hemipelagic mudstones) in hanging wall is 0.1-0.2, while that in subducting sediments (hemipelagic to pelagic mudstones and chert) in footwall increases to 0.2-0.4. The friction coefficient of smectite-rich pelagic clay in the plate-boundary thrust is ~0.1, which is consistent with that obtained from high-velocity (1.3 m/s) friction experiments and temperature measurements. We conclude that surface drilling torque provides useful data to obtain a continuous downhole frictional strength.

  19. Sleep monitoring of a six-day microcycle in strength and high-intensity training.

    PubMed

    Kölling, Sarah; Wiewelhove, Thimo; Raeder, Christian; Endler, Stefan; Ferrauti, Alexander; Meyer, Tim; Kellmann, Michael

    2016-08-01

    This study examined the effect of microcycles in eccentric strength and high-intensity interval training (HIT) on sleep parameters and subjective ratings. Forty-two well-trained athletes (mean age 23.2 ± 2.4 years) were either assigned to the strength (n = 21; mean age 23.6 ± 2.1 years) or HIT (n = 21; mean age 22.8 ± 2.6 years) protocol. Sleep monitoring was conducted with multi-sensor actigraphy (SenseWear Armband™, Bodymedia, Pittsburg, PA, USA) and sleep log for 14 days. After a five-day baseline phase, participants completed either eccentric accented strength or high-intensity interval training for six days, with two training sessions per day. This training phase was divided into two halves (part 1 and 2) for statistical analyses. A three-day post phase concluded the monitoring. The Recovery-Stress Questionnaire for Athletes was applied at baseline, end of part 2, and at the last post-day. Mood ratings were decreased during training, but returned to baseline values afterwards in both groups. Sleep parameters in the strength group remained constant over the entire process. The HIT group showed trends of unfavourable sleep during the training phase (e.g., objective sleep efficiency at part 2: mean = 83.6 ± 7.8%, F3,60 = 2.57, P = 0.06, [Formula: see text] = 0.114) and subjective improvements during the post phase for awakenings (F3,60 = 2.96, P = 0.04, [Formula: see text] = 0.129) and restfulness of sleep (F3,60 = 9.21, P < 0.001, [Formula: see text] = 0.315). Thus, the HIT protocol seems to increase higher recovery demands than strength training, and sufficient sleep time should be emphasised and monitored. PMID:26062597

  20. Mechanical properties of high strength aluminum alloys formed by pulsed laser deposition

    SciTech Connect

    Knapp, J.A.; Follstaedt, D.M.

    1995-12-31

    Very high-strength alloys of A1(O) have been formed using a pulsed laser deposition (PLD) system to deposit from alternating targets of A1 and A1{sub 2}O{sub 3}. Ion beam analysis and transmission electron microscopy show that the deposited material is uniform in composition with up to 33 at. % O and has a highly refined microstructure consisting of a fine, uniform dispersion of {approximately}1 nm diameter {gamma}-A1{sub 2}O{sub 3} precipitates. Ultra-low-load indentation testing combined with finite-element modeling is used to determine the mechanical properties of the layers. Yield stresses as high as 5.1 GPa have been measured in these materials, greatly exceeding the strengths of aerospace Al alloys (-0.5 GPa) and even high strength steels. The key to the properties of these materials is the dispersion of small, hard precipitates spaced only a few Burgers vectors apart; dislocations are apparently unable to cut through and must bow around them.